TY - GEN A1 - Müller, Alexander A1 - Trappe, Volker A1 - Hickmann, Stefan A1 - Ortwein, H.-P ED - Christ, Hans-Jürgen T1 - Investigation of the infinite life of fibre-reinforced plastics using X-ray refraction topography for the in-situ, nondestructive evaluation of micro-structural degradation processes during cyclic fatigue loading N2 - The described investigation of carbon-fibre-reinforced plastics (CFRP) documents that damage evolution can be observed by means of X-ray refractography. Comparative investigations with synchrotron technique on CFRP and grey-scale analysis on glass fibre-reinforced-plastics (GFRP) confirm these results. Moreover it was found that the fracture mechanical properties of the matrix system influence damage nucleation and propagation in the laminate during static and fatigue loads. Single-step fatigue tests were carried out on Laminates with RIM135 and LY556 matrix systems made from non-crimped fabric (NCF) or twill weave in different fibre orientations. The damage to the LY556 laminates was characterized by laminate cracks growing rapidly over the whole specimen width, whereas the damage on the RIM135 laminates was characterized by an earlier onset of micro-cracking followed by laminate cracks. The specimens were fatigued up to 108 (very high cycle fatigue (VHCF) regime) load cycles. S-N-curves of damage initiation were drawn and boundaries were identified for endurance within the VHCF regime. A phenomenology based model focusing on matrix stress was applied to reproduce the first inter-fibre failure (IFF) under static and fatigue loads. KW - Carbon fibre-reinforced-plastics KW - Fatigue KW - Damage evolution KW - X-ray refractography KW - Very high cycle fatigue PY - 2018 SN - 978-3-658-24531-3 DO - https://doi.org/10.1007/978-3-658-24531-3 VL - 2018 SP - 417 EP - 439 PB - Springer Spektrum CY - Wiesbaden ET - 1. Auflage AN - OPUS4-50096 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Winkelmann, A. A1 - Nolze, Gert A1 - Cios, G. A1 - Tokarski, T. A1 - Bala, P. T1 - Refined Calibration Model for Improving the Orientation Precision of Electron Backscatter Diffraction Maps N2 - For the precise determination of orientations in polycrystalline materials, electron backscatter diffraction (EBSD) requires a consistent calibration of the diffraction geometry in the scanning electron microscope (SEM). In the present paper, the variation of the projection center for the Kikuchi diffraction patterns which are measured by EBSD is calibrated using a projective transformation model for the SEM beam scan positions on the sample. Based on a full pattern matching approach between simulated and experimental Kikuchi patterns, individual projection center estimates are determined on a subgrid of the EBSD map, from which least-square fits to affine and projective transformations can be obtained. Reference measurements on single-crystalline silicon are used to quantify the orientation errors which result from different calibration models for the variation of the projection center. KW - Scanning electron microscopy KW - Electron backscatter diffraction KW - Kikuchi diffraction KW - Projection center KW - Orientation precision PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-509342 DO - https://doi.org/10.3390/ma13122816 VL - 13 IS - 12 SP - 2816 PB - MDPI AN - OPUS4-50934 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Schilling, Markus T1 - Environmental Stress Cracking (ESC) and Slow Crack Growth (SCG) of PE-HD induced by external fluids N2 - High-density polyethylene (PE-HD) is widely used as a packaging material. Typical applications are pipes and containers for storage and transport of dangerous goods. For these applications, the understanding of the craze-crack damage mechanisms slow crack growth (SCG) and environmental stress cracking (ESC) is of importance. Since these mechanisms are considered to be the major causes of failure, their understanding is essential for inspection and release of those materials. A well-established test method for the assessment of these damage mechanisms is the full-notch creep test (FNCT). It is used in this study for a detailed investigation of crack propagation phenomena in PE-HD container materials under the influence of different fluids such as air, water and aqueous detergent solutions (Arkopal N 100) as well as biodiesel and diesel. Based on the results of the FNCT, a classification scheme of different fluids is proposed, which allows for an assignment of the respective damage mechanisms. Hereby, it is differentiated between (i) inert, (ii) purely surface-active and (iii) additionally sorptive, bulk-active fluids with respect to SCG. If the test fluid changes the intrinsic properties (at the surface or in the bulk), the damage mechanism is addressed to ESC behavior. In FNCT investigations, stress, temperature and specimen geometry were varied systematically. In addition to the time to failure as common measure for the resistance of a PE-HD type against crack propagation, specimen elongation was considered in detail. Several imaging techniques were applied for fracture surface analysis of specimens tested in FNCT to gain novel information on SCG and ESC behavior. From height profiles obtained by laser scanning microscopy (LSM) and information on surface structures from scanning electron microscopy (SEM), indicators for the differentiation of the crack propagation mechanisms could be derived. Based on the LSM data, an algorithm for the distinction between ductile shear deformation and brittle crack growth as dominating failure mechanism was developed. Imaging techniques were also used for determination of crack propagation rates, which were related to time-resolved FNCT elongation data. From the time-resolved determination of crack lengths of partly damaged FNCT specimens, an increasing length of craze zone with a progressively propagating crack was revealed for the first time. This relation of crack and craze zones was specified by fracture mechanical considerations. N2 - Polyethylen hoher Dichte (PE-HD) wird als Werkstoff für Rohre und Behälter für den Transport und zur Lagerung von Gefahrgütern verwendet. Für die Beurteilung und technische Freigabe dieser Materialien ist das Verständnis der beiden Schädigungsmechanismen „langsames Risswachstum“ (engl.: „slow crack growth“, SCG) und „umgebungsbedingter Spannungsriss“ (engl.: „environmental stress cracking“, ESC) essentiell. Eine etablierte Prüfmethode zur Bewertung dieser Schädigungsmechanismen ist der Full-Notch Creep Test (FNCT), der in dieser Arbeit zur systematischen Untersuchung des Risswachstums in PE-HD Behältermaterialien unter Einwirkung von Luft, Wasser und wässrigen Netzmittellösungen (Arkopal N 100) sowie Biodiesel und Diesel verwendet wird. Aus den Ergebnissen des FNCT wird ein Klassifikationsschema für Fluide vorgeschlagen, welches ebenfalls eine Zuordnung zu den Schädigungsmechanismen erlaubt. Hierbei wird in (i) inerte, (ii) rein oberflächen-aktive und (iii) zusätzliche sorptive, volumen-aktive Fluide hinsichtlich des langsamen Risswachstums (SCG) unterschieden. Wenn ein Fluid lokal die intrinsischen Materialeigenschaften des Polymers verändert, wird der Schädigungsmechanismus dem umgebungsbedingten Spannungsriss (ESC) zugeordnet. Bei den FNCT-Untersuchungen wurden die mechanische Spannung, die Temperatur und die Prüfkörpergeometrie systematisch variiert. Zusätzlich zur Standzeit wurde die Prüfkörperdehnung zeitabhängig erfasst. Aus einer erweiterten Bruchflächenanalyse konnten neuartige Informationen über SCG und ESC erhalten werden. Hierzu wurden verschiedene Bildgebungsverfahren verwendet. Insbesondere wurden mit Laserscanningmikroskopie (LSM) Höhenprofile und mit Rasterelektronenmikroskopie (REM) Oberflächeninformationen zur Charakterisierung der Rissfortschrittsmechanismen erhalten. Auf Basis der LSM wurde unter Zuhilfenahme von Höhenprofildaten ein Algorithmus zur Unterscheidung zwischen duktiler Scherverformung und sprödem Risswachstum als dominierende Schädigungsmechanismen entwickelt. Die aus den bildgebenden Verfahren ermittelten Rissfortschrittsraten konnten mit den Daten der während des FNCT erfassten Dehnung der Prüfkörper in Beziehung gesetzt werden. Weiterhin wurde mithilfe von zeitaufgelösten Risslängendaten erstmals eine direkte Korrelation der Risslänge zu vorgeschädigten, fibrillierten Bereichen (Crazes) im PE-HD Prüfkörper während des FNCT nachgewiesen. Demnach vergrößert sich die Craze-Länge linear mit zunehmender Risslänge. Dieser Zusammenhang zwischen Riss- und Craze-Längen wurde auf mathematisch, bruchmechanischer Grundlage bestätigt. KW - High-density polyethylene (PE-HD) KW - Full-Notch Creep Test (FNCT) KW - Slow crack growth (SCG) KW - Environmental Stress Cracking (ESC) KW - Biodiesel KW - Diesel KW - Crack propagation analysis KW - Fracture Surface Analysis KW - Test Improvement KW - Imaging PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:tuda-tuprints-115443 DO - https://doi.org/10.25534/tuprints-00011544 SP - 1 EP - 212 CY - Darmstadt AN - OPUS4-50941 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Ghigo, Tea A1 - Torallas, S. T1 - Between Literary and Documentary Practices: The Montserrat Codex Miscellaneus (Inv. Nos. 126‐178, 292, 338) and the Material Investigation of Its Inks N2 - The Montserrat Codex Miscellaneus (TM 59453/LDAB 552) has been the subject of numerous studies since the publication of ist first text by its owner, father Ramon Roca-Puig. Scholars have dealt with the content of its texts, as well as interrogated its origin and materiality. It is a fourth-century papyrus single quire codex, which contains texts in both Latin and Greek. It has been argued that it belonged to the Bodmer library, connected to a Pachomian library in the Thebaid. In this paper we want to contribute to the material study of the codex by presenting the first results of an archaeometric analysis performed upon the inks. The Analysis was carried out within the framework of the ‘PAThs’ project based at Sapienza University of Rome, and executed with the close cooperation of DVCTVS, a team of scholars who curate the Roca-Puig collection. The results obtained have not only cast light on the history of production of the codex, but also, and perhaps most importantly, point out that a meaningful interpretation of the analytical data is only possible through an interdisciplinary collaboration between the humanities and the natural sciences. KW - Interdisciplinary approach KW - Codex Miscellaneus KW - Palaeography KW - Book production KW - Archaeometry KW - Ink analysis PY - 2020 SP - 101 EP - 114 AN - OPUS4-51004 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Vollert, F. A1 - Thomas, Maximilian A1 - Kromm, Arne A1 - Gibmeier, J. T1 - Solidification Cracking Assessment of LTT Filler Materials by Means of Varestraint Testing and μCT N2 - Investigations of the weldability of metals often deal with hot cracking, as one of the most dreaded imperfections during weld fabrication. The hot cracking investigations presented in this paper were carried out as part of a study on the development of low transformation temperature (LTT) weld filler materials. These alloys allow to mitigate tensile residual stresses that usually arise during welding using conventional weld filler materials. By this means, higher fatigue strength and higher lifetimes of the weld can be achieved. However, LTT weld filler materials are for example, high-alloyed Cr/Ni steels that are susceptible to the formation of hot cracks. To assess hot cracking, we applied the standardized modified varestraint transvarestraint hot cracking test (MVT), which is well appropriate to evaluate different base or filler materials with regard to their hot cracking susceptibility. In order to consider the complete material volume for the assessment of hot cracking, we additionally applied microfocus X-ray computer tomography (μCT). It is shown that by a suitable selection of welding and MVT parameter the analysis of the complete 3D hot crack network can provide additional information with regard to the hot cracking model following Prokhorov. It is now possible to determine easy accessible substitute values (e.g., maximum crack depth) for the extent of the Brittleness Temperature Range (BTR) and the minimum critical strain Pmin. KW - LTT weld filler materials KW - μCT-analysis KW - Hot cracking KW - Varestraint test PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-509126 DO - https://doi.org/10.3390/ma13122726 VL - 13 IS - 12 SP - 2726 PB - MDPI AN - OPUS4-50912 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fahrbach, M. A1 - Friedrich, Sebastian A1 - Cappella, Brunero A1 - Peiner, Erwin T1 - Calibrating a high-speed contact-resonance profilometer N2 - A European EMPIR project, which aims to use large-scale piezoresistive microprobes for contact resonance applications, a well-established measurement mode of atomic force microscopes (AFMs), is being funded. As the probes used in this project are much larger in size than typical AFM probes some of the simplifications and assumptions made for AFM probes are not applicable. This study presents a guide on how to systematically create a model that replicates the dynamic behavior of microprobes, including air damping, nonlinear sensitivities, and frequency dependencies. The model is then verified by analyzing a series of measurements. KW - Piezoresistive cantilever KW - AFM KW - contact resonance PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-509899 DO - https://doi.org/10.5194/jsss-9-179-2020 VL - 9 SP - 179 EP - 187 PB - Copernicus Publications AN - OPUS4-50989 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koclega, Damian A1 - Radziszewska, A. A1 - Kranzmann, Axel A1 - Marynowski, P. A1 - Wozny, K. T1 - Morphology and chemical composition of inconel 686 after high-temperature corrosion N2 - The work presents the microstructure, chemical composition and mechanical properties of Inconel 686 coatings after high - temperature corrosion in environment of aggressive gases and ashes. To produce the Ni - based coatings the QS Nd:YAG laser cladding process was carried out. As the substrate used 13CrMo4-5 boilers plate steel. Ni - base alloys characterize the excellent high-temperature corrosion resistance, good strength and ability to work in aggressive environments. Formed clad were characterized by high quality of metallurgical bonding with the substrate material and sufficiently low amount of the iron close to the clad layer surface. After corrosion experiment the oxide scale on the substrate and clad created. The scale on 13CrMo4-5 steel had 70 μm thickness while the scale of the clad had less than 10 μm. The microstructure, chemical composition of the obtained clad and scales were investigated by scanning electron microscope (SEM) and electron probe microanalyzer (EPMA) equipped with the EDS detectors. T2 - 27th International conference on metallurgy and materials CY - Brno, Czech Republic DA - 23.05.2018 KW - laser cladding KW - Inconel 686 KW - High - temperature corrosion KW - Aggressive environment KW - Oxide scale PY - 2018 SP - 1010 EP - 1016 AN - OPUS4-49660 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bhattacharya, Biswajit A1 - Das, S. A1 - Lal, G. A1 - Soni, S. R. A1 - Ghosh, A. A1 - Reddy, C. M. A1 - Ghosh, S. T1 - Screening, crystal structures and solubility studies of a series of multidrug salt hydrates and cocrystals of fenamic acids with trimethoprim and sulfamethazine N2 - Multidrug solids have a potential use to efficiently treat and control a superfluity of medical conditions. To address the current drawbacks of drug development in R&D, it was targeted to achieve new pharmaceutical solid forms of fenamic acids having improved solubility and thermal stability. Subsequently, five new multicomponent solids consisting of three salt hydrates of trimethoprim (TMP) with mefenamic acid (TMP-MFA-H2O), tolfenamic acid (TMP-TFA-H2O) and flufenamic acid (TMP-FFA-H2O), and two cocrystals of sulfamethazine (SFZ) with flufenamic acid (SFZ-FFA) and niflumic acid (SFZ-NFA) were prepared by liquid assisted grinding. Looking at the structures of active pharmaceutical ingredient (API) molecules, it was quite expected that a wide range of supramolecular synthons would lead to cocrystallization. New forms were characterized thoroughly by various solid-state techniques, including single crystal X-ray diffraction (SCXRD), which provided details of hydrogen bonding, molecular packing and interactions between drug and coformer. Kinetic solubility at pH 7.4 buffer study has been carried out and a comparison is made with respect to the parent drugs. A significant enhancement of NSAIDs solubility was observed in all salt hydrate systems of TMP. Thus with increasing physicochemical properties such as improved solubility further leads to the enhancement of bioavailability, which has implications to overcoming the formulation related problems of active pharmaceutical ingredients (APIs). KW - Cocrystals KW - Crystal engineering KW - Solubility PY - 2020 DO - https://doi.org/10.1016/j.molstruc.2019.127028 SN - 0022-2860 VL - 1199 SP - 127028 PB - Elsevier B.V. AN - OPUS4-49873 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Costa e Silva, A. A1 - Coelho, D. A1 - Kranzmann, Axel A1 - Rizzo, Fernando T1 - Simulation of Fe-Cr-X Alloy Exposed to an Oxyfuel Combustion Atmosphere at 600°C N2 - In coal-fired power plants using oxyfuel combustion process with carbon capture and sequestration, instead of air, a mixture of oxygen and recirculated flue gas is injected in the boiler. A series of steels were exposed to CO2-SO2-Ar-H2O gas mixtures at 600 °C for 1000 h to compare their high temperature corrosion behavior. During the corrosion process, carburization, decarburization and recrystallization were observed underneath the oxide scale depending on the gas mixture and alloy composition. The conditions that lead to carburization are not yet completely understood, but decarburization can be simulated using thermodynamic and kinetic models. In this work, the results of these simulations are compared with measured values for one of the alloys that displayed a decarburized region. Since the mobility of carbon in the scale is not known, two strategies were adopted: simulation of alloy-atmosphere contact; and estimation of the carbon flux to produce the observed decarburization. The second approach might give an insight on how permeable to carbon the scale is. KW - CALPHAD approach KW - Corrosion KW - Decarburization KW - DICTRA modeling KW - Experimental kinetics PY - 2016 DO - https://doi.org/10.1007/s11669-015-0421-3 SN - 1547-7037 VL - 37 IS - 1 SP - 19 EP - 24 PB - ASTM International AN - OPUS4-50612 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bettge, Dirk T1 - Aufbau einer fraktographischen Online-Datenbank N2 - Fraktographischen Daten aus Schadensanalysen, Vergleichsversuchen und Vorhaben könnten der Fachöffentlichkeit im Bereich Fraktographie zur Verfügung gestellt werden, sofern das Urheber-recht es zulässt und außerdem ein geeignetes Medium existiert. Ein solches Medium könnte eine offene fraktographische online-Datenbank sein. Eine solche wird im Rahmen der AG Fraktographie im DVM-DGM Gemeinschaftsausschuss "Rasterelektronenmikroskopie in der Materialprüfung" zurzeit erarbeitet. T2 - Metallographietagung 2013 CY - Friedrichshafen, Germany DA - 18.09.2013 KW - Datenbank KW - Fraktographie KW - Schadensanalyse PY - 2013 AN - OPUS4-50597 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bettge, Dirk A1 - Bohraus, Stephan A1 - Schmidt, Rüdiger A1 - Portella, Pedro Dolabella ED - Lohrmann, M. ED - Rettenmayr, P. T1 - Aufbau einer fraktographischen online-Datenbank N2 - Fraktographischen Daten aus Schadensanalysen, Vergleichsversuchen und Vorhaben könnten der Fachöffentlichkeit im Bereich Fraktographie zur Verfügung gestellt werden, sofern das Urheberrecht es zulässt und außerdem ein geeignetes Medium existiert. Ein solches Medium könnte eine offene fraktographische online-Datenbank sein. Eine solche wird im Rahmen der AG Fraktographie im DVM-DGM Gemeinschaftsausschuss "Rasterelektronenmikroskopie in der Materialprüfung" zurzeit erarbeitet. T2 - Metallographietagung 2013 CY - Friedrichshafen, Germany DA - 18.09.2013 KW - Datenbank KW - Fraktographie KW - Schadensanalyse PY - 2013 SN - 978-3-88355-398-6 VL - 45 SP - 19 EP - 24 PB - Inventum CY - Bonn AN - OPUS4-50598 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ehlers, Henrik A1 - Pelkner, Matthias A1 - Thewes, R. T1 - Heterodyne Eddy Current Testing Using Magnetoresistive Sensors for Additive Manufacturing Purposes N2 - In recent years additive manufacturing technologies have become widely popular. For complex functional components or low volume production of workpieces, laser powder bed fusion can be used. High safety requirements, e.g. in the aerospace sector, demand extensive quality control. Therefore, offline non-destructive testing methods like computed tomography are used after manufacturing. Recently, for enhanced profitability and practicality online non-destructive testing methods, like optical tomography have been developed. This paper discusses the applicability of eddy current testing with magnetoresistive sensors for laser powder bed fusion parts. For this purpose, high spatial resolution giant magnetoresistance arrays are utilized for testing in combination with a single wire excitation coil. A heterodyne principle minimizes metrology efforts. This principle is compared to conventional signal processing in an eddy current testing setup using an aluminum test sample with artificial surface defects. To evaluate the influence of the powder used in the manufacturing process on eddy current testing and vice versa, a laser powder bed fusion mock-up made from stainless steel powder (316L) is used with artificial surface defects down to 100 µm. This laser powder bed fusion specimen was then examined using eddy current testing and the underlying principles. KW - Eddy current testing KW - Heterodyning KW - Laser powder bed fusion KW - Giant magnetoresistance KW - Additive manufacturing KW - 316L PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-506140 DO - https://doi.org/10.1109/JSEN.2020.2973547 SN - 1530-437X VL - 20 IS - 11 SP - 5793 EP - 5800 PB - IEEE AN - OPUS4-50614 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe T1 - Zentrifugentechnologie zur statistischen Untersuchung von Stumpfklebungen: Ergebnisse ZENSUS-Ringversuchs N2 - Der Vortrag widmet sich der „Zentrifugentechnologie zur statistischen Untersuchung von Stumpfklebungen“ und beschreibt drei wesentlich verschiedene Realsysteme (Fügefläche 1/Klebstoff/ Fügefläche 2), um die Statistik ZPM (wiederholte Ein-Proben-Prüfung) vs. CAT (Mehr-Proben-Prüfung) zu vergleichen. Dazu wurden drei unterschiedliche Klebstoff-klassen mit typischen Fügeteilmaterialkombinationen ausgewählt und in einem Vorversuch mit jeweils 3 unterschiedlichen Prüfgeschwindigkeiten sowohl im Weg-geregelten als auch Kraft-geregelten Mode beansprucht. Die Ergebnisse ZPM vs. CAT und Kraft- vs. Weg-Regelung des Vorversuches zeigten keinerlei Unterschiede auf. Im Ergebnis wurde ein Ringversuch im Kraft-geregelten Mode (6xZPM vs. 8xCAT) für ein Referenzsystem durchgeführt, der nachwies, dass die CAT-Technologie statistisch relevante Prüfergebnisse zur Klebfestigkeit bereitstellt. Es zeigte sich, dass für zwei ZPM-Teilnehmer im Vertrauensbereich 99% statistisch signifikant etwas kleinere Werte der Klebfestigkeit bestimmt wurden, was auf geringfügige Abweichungen von der axialen Ausrichtung des eingespannten Prüflings bei der Ein-Proben-ZPM-Zugprüfung zurückgeführt wird. T2 - VCI CY - Frankfurt/Main, Germany DA - 10.03.2020 KW - Zentrifugentechnologie KW - Statistischen Untersuchung KW - Normung KW - Prüfgeschwindigkeiten KW - Stumpfklebungen PY - 2020 AN - OPUS4-50581 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Reichelt, Manuel A1 - Cappella, Brunero T1 - Influence of relative humidity on wear of self-mated 100 Cr6 steel N2 - The influence of relative humidity on friction and wear is subject of several studies in the last decades. A comprehensive understanding of physical and chemical phenomena affecting the tribology is hampered by the lack of reproducible experimental results, by the large number of variables, and by several difficulties in the detection of tribochemical processes and products. In the present work, we analyze the wear coefficient and the wear volumes of 686 unlubricated tests performed on different oscillating tribometers with 100Cr6 balls on 100Cr6 planes at different relative humidity. Aim of this work is to assess the repeatability and reproducibility of data, to determine the dependence of the wear coefficient on the relative humidity, to understand the underlying physicochemical phenomena and to build three dimensional maps of the wear coefficient as a function of both humidity and the product of normal force and sliding distance. KW - Wear KW - 100Cr6 KW - Relative humidity PY - 2020 DO - https://doi.org/10.1016/j.wear.2020.203239 VL - 450-451 SP - 203239 AN - OPUS4-50583 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Legall, Herbert A1 - Schwanke, Christoph A1 - Bonse, Jörn A1 - Krüger, Jörg T1 - X-ray radiation protection aspects during ultrashort laser processing N2 - Ultrashort pulse laser processing of materials allows for precise machining with high accuracy. By increasing the repetition rate to several 100 kHz, laser machining becomes quick and cost-effective. Ultrafast laser processing at high repetition rates and peak intensities above 10^13 W/cm^2 can cause a potential hazard by generation of unwanted x-ray radiation. Therefore, radiation protection must be considered. For 925 fs pulse duration at a center wavelength of 1030 nm, the x-ray emission in air at a repetition rate of 400 kHz was investigated up to a peak intensity of 2.6 × 10^14 W/cm^2. Based on the presented measurements, the properties of potential shielding materials will be discussed. By extending our previous works, a scaling of the x-ray radiation emission to higher peak intensities up to 10^15 W/cm^2 is described, and emitted x-ray doses are predicted. KW - Laser ablation KW - Ultrashort pulse laser processing KW - Laser-induced x-ray emission KW - Radiation protection PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-505677 DO - https://doi.org/10.2351/1.5134778 VL - 32 IS - 2 SP - 022004 AN - OPUS4-50567 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Schukar, Vivien A1 - Bartholmai, Matthias A1 - Beck, Uwe T1 - Abschlussbericht zum DFG-Projekt „FAMOS²“ FAser-basierter Magneto-Optischer SchichtSensor N2 - Der Mangel an Anwendungsrichtlinien und Validierungsverfahren für struktur-eingebettete faseroptische Dehnungssensoren, insbesondere auf Faser-Bragg-Gitter (FBG)-Basis, führte bislang dazu, dass diese Sensoren trotz ihrer hervorragenden Eigenschaften im Bereich der kommerziellen Material- und Strukturüberwachung nur in geringem Umfange eingesetzt wurden. Fragen zur Degradation der Sensoren unter Beanspruchung, Alterung durch klimatische Einflüsse und Enthaftung infolge Belastung der Struktur konnten bisher nur theoretisch simuliert oder anhand exemplarischer Proben für einzelne einflussnehmende Parameter im Labor untersucht werden. Die Erfassung des Sensorverhaltens im Bauteil unter komplexen Umwelteinflüssen während des Bauteilbetriebes, um damit eine Aussage zur Zuverlässigkeit der Sensormessdaten zu gewinnen, war bisher nicht möglich. Im Forschungsprojekt FAMOS² wurde deshalb von 2014 bis 2018 die Realisierung eines Autodiagnoseverfahrens für faseroptische Dehnungssensoren erarbeitet, um die Funktionszuverlässigkeit und Langzeitstabilität der Sensoren während des Bauteilbetriebes innerhalb einer Bauteilstruktur bewerten zu können. Im Rahmen des Forschungsprojektes wurde gezeigt, dass ein FBG-Sensor mit einer speziell angepassten magnetostriktiven Schicht magnetisch so angeregt werden kann, dass mit einer zugeschnittenen Messmethodik zu jedem Zeitpunkt eine Bewertung der Sensorzuverlässigkeit unter Betriebsbedingungen möglich ist. Die auf den Sensor aufgebrachte magnetostriktive Schicht erzeugt bei Anregung mit einem passenden Magnetfeld eine gepulste, synthetische Dehnung. Diese Dehnung steht in einem definierten Verhältnis zum anregenden Magnetfeld und wird optisch über die Verschiebung der Bragg-Wellenlänge ausgelesen. Die Konstanz dieses Verhältnisses stellt dann ein Maß für die korrekte Funktionsfähigkeit des Sensors dar. Das Beschichtungs-verfahren, das magnetische Anregungs- und optische Ausleseverfahren, wie auch die Validierung des Sensors unter Berücksichtigung faseroptischer Effekte wurden während des Projekts konzeptionell entwickelt, aufgebaut und charakterisiert. Qualitativ kann mit diesem Verfahren zunächst eine Gut-/Schlecht-Beurteilung des Sensors vorgenommen werden. Perspektivisch bietet das Verfahren jedoch auch die Möglichkeit, verschiedene Versagensmechanismen bestimmen und klassifizieren zu können. Es zeichnete sich schon während des Projektverlaufs ab, dass sich aus den erzielten Ergebnissen über das Autodiagnoseverfahren hinaus weitere Anwendungsmöglichkeiten für den Einsatz des kombinierten magnetostriktiv-faseroptischen Sensorprinzips, beispielsweise als reiner Magnetfeldsensor, ergeben. Nach Abschluss dieses Forschungsprojekts besteht nun die Möglichkeit, den Funktionszustand faseroptischer Dehnungssensoren jederzeit unabhängig von Alter, Belastung oder Kenntnis eines Referenzzustands zu einem bestimmten Zeitpunkt bestimmen zu können. Aufbauend auf diesen Ergebnissen können weiterführende Forschungen die Messmethodik vertiefend charakterisieren und weitere Anwendungsfälle erschließen. KW - Faser-Bragg-Gitter (FBG) KW - Sensorvalidierung KW - Magnetostriktive Beschichtung KW - Structural Health Monitoring (SHM) PY - 2018 N1 - Das Dokument unterliegt der Vertraulichkeit und kann nicht zugänglich gemacht werden - Projektlaufzeit: 01.04.2014 - 31.07.2018 The document is subject to confidentiality restrictions and cannot be made accessible - project runtime: 01.04.2014 - 31.07.2018 SP - 1 EP - 28 AN - OPUS4-50418 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Beck, Uwe A1 - Stockmann, Jörg M. T1 - AiF Projekt GmbH, KONTRAST – schnell, sicher, sichtbar N2 - Das Projekt KONTRAST adressiert die Qualitätskontrolle (QC) zur Erfassung nano- und mikroskaliger Belegung/Degradation mittels abbildender Ellipsometrie (IE). Das BAM-Teilvorhaben beinhaltet das Screening von Benchmark-Materialsystemen und die Validierung von Messstrategien. Im Ergebnis erfolgte eine Fokussierung auf das im Vergleich zur off Null Ellipsometrie (ONE) aussichtereichere Verfahren der referenzkompensierten Ellipsometrie(RKE), das marktstrategisch in RSE (referenced spectral ellipsometry) umbenannt wurde. Alle Materialsysteme der BAM-Unterauftragnehmer konnten mit IE visualisiert werden, mit dem RSE-System in wesentlich kürzeren Zeiten, auf größeren Flächen, bei vergleichbarer Empfindlichkeit und Auflösung, Komplementärverfahren waren für den schnellen Nachweis nano- und mikroskaliger Belegung nicht konkurrenzfähig, wobei zusätzliche Materialsysteme mit niedrigem Kontrast (SnO:Ni auf Glas bzw. Cr auf Chromstahl) in der BAM hergestellt wurden. Die öffentliche Präsentation des RSE-Prototyps erfolgte auf der ICSE-7 2016 mit der Publikation 2017 in Applied Surface Science. KW - Abbildende Ellipsometrie (IE) KW - Imaging Null Ellipsometrie (INE) KW - Referenced Spectral Ellipsometry (RSE) KW - Oberflächenverunreinigungen KW - Visualisierung bei geringem Kontrast PY - 2017 N1 - Das Dokument unterliegt der Vertraulichkeit und kann nicht zugänglich gemacht werden Projektlaufzeit: 01.10.2014 bis 28.08.2017 The document is subject to confidentiality restrictions and cannot be made accessible Project runtime: 01.10.2014 to 28.08.2017 SP - 1 EP - 16 AN - OPUS4-50420 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pfennig, A. A1 - Simkin, Roman A1 - Kranzmann, Axel T1 - Construction of an adiabatic calorimeter for investigation of high tempertarue salt - based phase change material N2 - The commercial usage of latent thermal energy storages primarily depends on the development of a suitable phase change material (PCM). For industrial high temperature applications above 400 °C multicomponent chloride eutectics are promising and therefore discussed seriously. The profound thermodynamic investigation of such eutectics requires a much greater amount of specimen material than conventional calorimeter can handle. Therefore, a special adiabatic calorimeter was developed and designed. With a specimen mass of > 100 g the typical thermodynamic measurements with a commercial calorimeter can be extended by cycle stability measurements, which are often decisive for practical application of PCM. Furthermore, by implementing corrosion specimens inside the calorimeter high temperature corrosion experiments according to ISO 21608 can be performed inside the calorimeter. Adiabatic measuring conditions can be provided by using two separate heating systems. Therefore, the outer “protective system” follows the temperature curve of the inner “measuring system” minimizing the temperature difference between the heating systems and simultaneously preventing heat losses from the measuring systems. T2 - 10th International Conference on Chemical, Biological and Environmental Engineering ICBEE 2018 CY - Berlin, Germany DA - 27.09.2018 KW - Adiabatic calorimeter KW - Thermal energy storage KW - Phase change material KW - Salt eutectics PY - 2018 DO - https://doi.org/10.7763/IPCBEE.2018.V103.6 VL - 103 SP - 21 EP - 28 AN - OPUS4-50363 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krüger, Jörg T1 - Gefährdung durch Röntgenstrahlung bei der UKP-Lasermaterialbearbeitung N2 - Der Vortrag beschreibt die Gefährdung durch die Erzeugung unerwünschter Röntgenstrahlung bei der Lasermaterialbearbeitung mit ultrakurzen Laserimpulsen. Die Einfluss der Laserparameter, der Prozessführung und die Materialabhängigkeit werden dargestellt. T2 - Bayerische Laserschutztage 2020 CY - Nuremberg, Germany DA - 21.01.2020 KW - Ultrakurze Laserimpulse KW - Materialbearbeitung KW - Röntgenstrahlung KW - Strahlenschutz PY - 2020 AN - OPUS4-50318 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Vollert, F. A1 - Thomas, Maximilian A1 - Kromm, Arne A1 - Gibmeier, J. T1 - Hot crack assessment of LTT welds using μCT N2 - Investigations on weldability often deal with hot cracking, as one of the most popular failure during weld fabrication. The modified varestraint transvarestraint hot cracking test (MVT) is well known for the assessment of the hot cracking susceptibility of materials. The shortcoming of this approach is that the information is only from the very near surface region, which inhibits access to the characteristic of the hot crack network in the bulk. Here, we report about a new approach, illustrated in the example of low transformation temperature (LTT) weld filler materials, to monitor the entire 3D hot crack network after welding by means of microfocus X-ray computer tomography (μCT). T2 - 10th Conference on Industrial Computed Tomography (iCT 2020) CY - Wels, Austria DA - 04.02.2020 KW - Varestraint testing KW - LTT weld filler materials KW - Hot cracking KW - Welding KW - μCT-analysis PY - 2020 DO - https://doi.org/https://doi.org/10.58286/25121 SN - 1435-4934 VL - 25 IS - 2 SP - 1 EP - 7 PB - NDT.net CY - Kirchwald AN - OPUS4-50341 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Beck, Uwe T1 - Abschlussbericht zum BMWi / MNPQ – Verbundprojekt Quo Vadis Qualitätssicherung von Verbundwerkstoffen und Validierung des Zentrifugenversuchs – eines neuartigen Prüfverfahrens zur Bestimmung von Verbundfestigkeiten N2 - Quo Vadis – Kurzdarstellung Im Fokus von Quo Vadis stehen die Qualitätssicherung von Verbundwerkstoffen und die Validierung der Zentrifugentechnologie zur quantitativen Bestimmung von Festigkeitswerten in der Beanspruchung auf Zug als Mehr-Proben-Prüfverfahren unter Verwendung einer analytischen Zentrifuge (nachfolgend als „Adhesion Analyser LUMiFrac®“ bezeichnet). Zu den Festigkeiten, die mit Hilfe des LUMiFrac® unter Verwendung aufgeklebter Prüfstempel bestimmt werden, gehören die Fügefestigkeit (FF) von Klebverbindungen, die Haftfestigkeit (HF) von Beschichtungen sowie die Verbundfestigkeit (VF) von Faserverbundwerkstoffen. Aufbauend auf zwei Funktionsmustern der analytischen Zentrifuge sollen für die genannten Anwendungsszenarien (FF, HF, VF) in Anlehnung an die geltenden Normen DIN EN 15870 „Klebstoffe – Zugprüfung zur Bestimmung der Zugfestigkeit von Stumpfklebungen“ und DIN EN ISO 4624 „Beschichtungsstoffe – Abreißversuch zur Beurteilung der Haftfestigkeit“ geeignete Prüfstrategien und -abläufe sowie zum Klebprozess kompatible Aufnahmen für den Prüfkörperverbund in der Zentrifuge entwickelt werden. Im Ergebnis des Vorhabens soll ein automatisiertes und validiertes Mehr-Proben-Prüfverfahren zur Qualitätssicherung von Verbundfestigkeiten zur Verfügung stehen, welches neben der Hardware auch eine Software für die angepassten Prüfstrategien in Form von SOPs (standard operating procedures) bereitstellt. KW - Zentrifugentechnologie KW - Mehr-Proben-Prüfverfahren KW - Fügefestigkeit KW - Klebverbindungen KW - Haftfestigkeit KW - Beschichtungen KW - Verbundfestigkeit KW - Zugfestigkeit PY - 2015 N1 - Das Dokument unterliegt der Vertraulichkeit und kann nicht zugänglich gemacht werden Projektlaufzeit: 01.05.2012 bis 31.08.2015 The document is subject to confidentiality restrictions and cannot be made accessible Project runtime: 01.05.2012 bis 31.08.2015 SP - 1 EP - 12 AN - OPUS4-50390 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pfennig, A. A1 - Kranzmann, Axel T1 - Degradation of AISI 630 exposed to CO2-saturated saline aquifer at ambient pressure and 100 bar N2 - In general high alloyed steels are suitable as pipe steels for carbon capture and storage technology (CCS), because they provide sufficient resistance against the corrosive environment of CO2-saturated saline aquifer which serves as potential CCS-site in Germany. High alloyed martensitic steel AISI 630 has been proven to be sufficient resistant in corrosive environments, e.g. regarding heat, pressure, salinity of the aquifer, CO2-partial pressure), but reveals a distinct corrosion pattern in CCS environment. Therefore coupons of AISI 630 heat treated using usual protocols were kept at T=60 °C and ambient pressure as well as p=100 bar up to 8000 h in an a) water saturated supercritical CO2 and b) CO2-saturated synthetic aquifer environment similar to on-shore CCS-sites in the Northern German Basin. AISI 630 precipitates a discontinuous ellipsoidal corrosion layer after being exposed for more than 4000 hours. Best corrosion resistance in the CO2-saturated synthetic aquifer environment phase is achieved via normalizing prior to exposure. In water saturated supercritical CO2 tempering at medium temperatures after hardening gives lowest corrosion rates. Corrosion fatigue via push-pull tests with a series of 30 specimens was evaluated at stress amplitudes between 150 MPa and 500 MPa (sinusoidal dynamic test loads, R=-1; resonant frequency ~ 30 Hz). The endurance limit of AISI 630 is reduced by more than 50% when exposed to CCS environment (maximum number of cycles (10 x 106) at a stress amplitude of 150 MPa). KW - Corrosion Fatigue KW - High Cycle Fatigue KW - Steel KW - Ccs KW - Co2-Storage PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-503783 DO - https://doi.org/10.22587/jasr.2018.14.6.3 SN - 1819-544X SN - 1816-157X SP - 11 EP - 17 PB - INSInet Publications CY - Faisalabad AN - OPUS4-50378 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Beck, Uwe A1 - Krüger, A. T1 - Abschlussbericht für das Kooperationsprojekt zwischen Unternehmen und Forschungseinrichtungen (KF) - Nanoskalige Haftvermittler zur Erhöhung der Haft- bzw. Klebfestigkeit kritischer Verbundsysteme unter Verwendung von ALD-Hybridprozessen N2 - Aufzählung der wichtigsten wissenschaftlich-technischen und anderer wesentlicher Ergebnisse • ALD Abscheidungen auf Polymeren (PE, PP, PTFE) unter Atmosphärendruck und im Vakuum mit Ozon als Oxidationsmittel wurden durchgeführt: - Mit Variation der Schichtdicke - Mit Variation der Zykluszeit - Mit und ohne Ozon Vorbehandlung der Oberfläche • ALD Abscheidungen auf (PE, PP, PTFE) in Vakuum mit O2- und H2-Plasma Vorbehandlung wurden durchgeführt. - Mit Variation der Schichtdicke - Mit Variation der Zykluszeit - Mit und ohne Plasma Vorbehandlung der Oberfläche • Die ALD Prozesse wurden mit in situ Laserellipsometrie untersucht. • Die ALD Schichten wurden für die Haftfestigkeit bei der BAM ausgewerte KW - ALD-Abscheidungen KW - Plasma Vorbehandlung KW - Laserellipsometrie KW - Haftfestigkeit PY - 2017 N1 - Das Dokument unterliegt der Vertraulichkeit und kann nicht zugänglich gemacht werden - The document is subject to confidentiality restrictions and cannot be made accessible - Projektlaufzeit: 01.07.2015-30.06.2017 - Project runtime: 01.07.2015-30.06.2017 SP - 1 EP - 17 AN - OPUS4-50386 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Koclega, Damian A1 - Petrzak, P. A1 - Kowalski, K. A1 - Rozmus-Gornikowska, M. A1 - Debowska, A. A1 - Jedrusik, M. T1 - Annealing effect on microstructure and chemical composition of Inconel 625 alloy N2 - Our research focused on Inconel 625 weld overlays on 16Mo3 steel boiler pipes. The Investigation focused on the characterization of changes in the microstructure and chemical composition after annealing. The annealing was performed for ten hours at temperatures from 600 to 1000°C. Changes in the microstructure were observed with a scanning and transmission electron microscope (SEM and TEM). The investigation was supplemented by hardness measurements. KW - Inconel 625 KW - Microsegregation KW - Annealing PY - 2018 DO - https://doi.org/10.7494/mafe.2018.44.2.73 SN - 1230-2325 SN - 0860-6307 SN - 2300-8377 VL - 44 IS - 2 SP - 73 EP - 80 PB - AGH University of Science and Technology Press CY - Cracow AN - OPUS4-49659 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yusenko, Kirill A1 - Petrushina, M. A1 - Dedova, E. A1 - Portnaygin, A. A1 - Papynov, E. A1 - Filatov, E. A1 - Gubanov, A. T1 - Pressure induced change in the ZrWMoO8 N2 - In this paper we report high-pressure synchrotron x-ray powder diffraction data for the cubic ZrWMoO8. For the first time, extensive structural study of ZrWMoO8 solid solution as a function of pressure was performed. This study shows that disordered cubic-ZrWMoO8 (space group Pa) transforms to ordered cubic-ZrWMoO8 (space group P) at low pressure. A further high-pressure influence leads followed by amorphization of the sample at 2.2 GPa. All transformations are irreversible. Our work will have high impact in the design of new composite materials with well-defined thermal expansion, especially for applications under extreme conditions and high mechanic stress. KW - Phase transition KW - High-pressure KW - Complex oxides PY - 2020 DO - https://doi.org/10.1016/j.matpr.2019.12.141 VL - 25 IS - 3 SP - 428 EP - 430 PB - Elsevier Ltd. AN - OPUS4-50822 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 49, Heft 4 & Band 50, Heft 1 T3 - Amts- und Mitteilungsblatt der BAM - 4/2019 & 1/2020 KW - Anerkennungen KW - Zulassungen KW - Richtlinien KW - Festlegungen PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-508230 SN - 0340-7551 VL - 49 & 50 IS - 4/2019 & 1/2020 SP - 1 EP - 298 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-50823 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Florian, Camilo A1 - Kirner, Sabrina V. A1 - Krüger, Jörg A1 - Bonse, Jörn T1 - Surface functionalization by laser-induced periodic surface structures N2 - In recent years, the improved understanding of the formation of laser-induced periodic surface structures (LIPSS) has led to an emerging variety of applications that modify the optical, mechanical, and chemical properties of many materials. Such structures strongly depend on the laser beam polarization and are formed usually after irradiation with ultrashort linearly polarized laser pulses. The most accepted explanation for the origin of the structures is based on the interference of the incident laser radiation with electromagnetic surface waves that propagate or scatter at the surface of the irradiated materials. This leads to an intensity modulation that is finally responsible for the selective ablation in the form of parallel structures with periods ranging from hundreds of nanometers up to some micrometers. The versatility when forming such structures is based on the high reproducibility with different wavelengths, pulse durations and repetition rate laser sources, customized micro- and nanometric spatial resolutions, and compatibility with industrially relevant processing speeds when combined with fast scanning devices. In this contribution, we review the latest applications in the rapidly emerging field of surface functionalization through LIPSS, including biomimetic functionalities on fluid transport, control of the wetting properties, specific optical responses in technical materials, improvement of tribological performance on metallic surfaces, and bacterial and cell growth for medical devices, among many others. KW - Laser-induced periodic surface structures (LIPSS) KW - Laser processing KW - Surface functionalization KW - Applications PY - 2020 DO - https://doi.org/10.2351/7.0000103 SN - 1938-1387 VL - 32 IS - 2 SP - 022063 PB - Laser Institute of America AN - OPUS4-50780 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Reichelt, Manuel A1 - Cappella, Brunero T1 - Comparative analysis of error sources in the determination of wear volumes of oscillating ball-on-plane tests N2 - The accurate determination of wear volumes is a prerequisite for the study of numerous tribological phenomena. Wear volumes can be measured with different techniques or else be calculated starting from some quantities measured from the wear scar. Advantages and drawbacks of the measuring techniques are shown by means of wear scars and calottes resulting from ball-on-plane tests with 100Cr6 specimens. When measuring wear volumes, white light interferometry results to be one of the most suitable techniques. When wear volumes are calculated, errors result mainly from two sources: (1) the arbitrary choice of one or few line profiles for the determination of the width and of the planimetric wear, and (2) approximations in the calculation, which are even necessary when values of the wear volumes of the single tribological partners and not only the total volume are of interest. The effect of both error sources on the accuracy in the determination of wear volumes is characterized and elucidated by examples. It is found that errors due to approximations are negligible when compared to errors due to the arbitrary choice of one line profile. KW - Error sources analysis KW - White light interferometry KW - Statistical analysis KW - AFM KW - Wear KW - Oscillating ball-on-disc test PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-508407 DO - https://doi.org/10.3389/fmech.2020.00025 VL - 6 SP - Article 25 AN - OPUS4-50840 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Scheuerlein, C. A1 - Andrieux, J. A1 - Michels, M. A1 - Lackner, F. A1 - Chiriac, R. A1 - Hagner, M. A1 - Di Michiel, M. A1 - Meyer, Christian A1 - Toche, F. ED - Foley, C. P. T1 - Effect of the fabrication route on the phase and volume changes during the reaction heat treatment of Nb3Sn superconducting wires N2 - Accelerator magnets that can reach magnetic fields well beyond the Nb-Ti performance limits are presently being built and developed, using Nb3Sn superconductors. This technology requires reaction heat treatment (RHT) of the magnet coils, during which Nb3Sn is formed from its ductile precursor materials (a “wind and react” approach). The Nb3Sn microstructure and microchemistry are strongly influenced by the conductor fabrication route, and by the Phase changes during RHT. By combining in situ differential scanning calorimetry, high Energy synchrotron x-ray diffraction, and micro-tomography experiments, we have acquired a unique data set that describes in great detail the phase and microstructure changes that take place during the processing of restacked rod process (RRP), powder-in-tube (PIT), and internal tin (IT) Nb3Sn wires. At temperatures below 450 ° the phase evolutions in the three wire types are similar, with respectively solid state interdiffusion of Cu and Sn, Cu6Sn5 formation, and Cu6Sn5 peritectic transformation. Distinct differences in phase evolutions in the wires are found when temperatures exceed 450 °C. The volume changes of the conductor during RHT are a difficulty in the production of Nb3Sn accelerator magnets. We compare the wire diameter changes measured in situ by dilatometry with the phase and void volume evolution of the three types of Nb3Sn wire. Unlike the Nb3Sn wire length changes, the wire diameter evolution is characteristic for each Nb3Sn wire type. The strongest volume increase, of about 5%, is observed in the RRP wire, where the main diameter increase occurs above 600 °C upon Nb3Sn formation. KW - Nb3Sn KW - Microstructure KW - Phase transformations KW - Volume changes KW - X-ray diffraction KW - Differential scanning calorimetry KW - Synchrotron micro-tomography PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-505128 DO - https://doi.org/10.1088/1361-6668/ab627c VL - 33 IS - 3 SP - 034004 PB - IOP Publishing CY - Bristol (UK) AN - OPUS4-50512 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lohrer, Christian T1 - Current topics and challenges in the forum of notified bodies N2 - Es werden aktuelle Herausforderungen und Problemfälle im Forum der benannten Stellen für pyrotechnische Gegenstände nach der Richtlinie 2013/29/EU vorgestellt. Diese betrift maßgeblich: Wechsel der benannten Stellen, RRT, Kennzeichnung, Feuerwerksraketen, Transport, Konditionierung, Fehler, Module, Raucheffekte, Losprüfungen. N2 - Current challenges and problems in the forum of notified bodies under the Directive 2013/29/EU are presented. This mainly comprises of: change of notified bodies, labelling, fireworks rockets, transport, conditioning, nonconformities, modules smoke effects and batch testing. T2 - 16th Meeting of the AdCo Pyrotechnic Articles CY - Leuven, Belgium DA - 03.03.2020 KW - Batch testing KW - Pyrotechnics KW - Nonconformities PY - 2020 AN - OPUS4-50513 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Beck, Uwe A1 - Lange, Thorid T1 - Validierung der Oberflächenbehandlung für hochfeste Klebverbindungen und Beschichtungen als durchgehendes Mehr-Proben-Konzept in den Schritten Reinigung, Vorbehandlung, Klebung und Prüfung der Verbundfestigkeit "OKTETT - Acht auf einen Streich" N2 - Aus der Möglichkeit mittels Zentrifugentechnologie bis zu 8 Proben gleichzeitig einer Zugprüfung unter wirklich identischen Bedingungen, schnell über einfaches Einstecken der Proben und unter Ausschluss jeglicher Querkräfte, zu unterziehen , ergab sich für Klebverbindungen erstmals die Möglichkeit einer statistisch abgesicherten Prüfung identischer bzw. einer vergleichend bewertenden Prüfung unterschiedlicher Verbundsysteme. Es war deshalb naheliegend, auch das Aufkleben der Prüfstempel unter möglichst identischen Bedingungen und ebenfalls frei von Querkräften im OKTETT durchzuführen. Außerdem sind beim durchgehenden Handling im OKTETT die identische Vorbehandlung vor dem Kleben, identische Transferzeiten und -bedingungen zwischen den verschiedenen Prozessschritten, eine weitgehend gleichartige Klebstoffaufbereitung und -applikation sowie die bessere Einhaltung von gleichen Verarbeitungs- und Aushärtezeiten der Klebstoffe vor der Prüfung der Verbundfestigkeit für jeweils 8 Proben sichergestellt. Im Ergebnis dieser Überlegungen stellte sich schnell heraus, dass das Mehr-Proben-Kleben unter identischen Bedingungen für in Grenzen unterschiedliche Verbundsysteme eine ungelöste Aufgabenstellung ist. KW - Zentrifugentechnologie KW - Mehr-Proben-Handling KW - Ranking und Statistik KW - Verbundfestigkeit KW - Klebfestigkeit PY - 2014 N1 - Das Dokument unterliegt der Vertraulichkeit und kann nicht zugänglich gemacht werden Projektlaufzeit: 01.10.2014 bis 30.09.2014 The document is subject to confidentiality restrictions and cannot be made accessible Project runtime: 01.10.2014 to 30.09.2014 SP - 1 EP - 14 AN - OPUS4-50429 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe T1 - Abschlusspräsentation zum Unterauftrag des BMWi Projekts ARGUS N2 - Im Rahmen eines BMWi Projekts der Fa. Innovent Jena, bei dem ein neuartiger optischer Sensor zur Bewertung der Oberflächenqualität und Reinheit von optischen Gläsern im Fokus stand, wurden die abbildende Ellipsometrie, die IR-Mikroskopie und die Weißlichtinterferenzmikroskopie als Referenzverfahren herangezogen. Mittels Brewster-Winkelmessungen konnten „Wolkenstrukturen“ identifiziert werden, die bei nachfolgenden Beschichtungsprozessen zu Schichtdefekten führen können. Außerdem wurden mittels Ellipsometrie Änderungen im Brechungsindex der Floatgläser (Luft- bzw. Zinnseite) nachgewiesen. Topographie Oberflächenmerkmale wie Welligkeit, Rauheit und Kreuzrillen konnten mittels Weißlichtinterferenzmikroskopie bzw. abbildender Ellipsometrie identifiziert werden. T2 - Projektverteidigung: Abschlusspräsentation zum Unterauftrag ARGUS, 14.12.2017, Jena, Innovent CY - Jena, Germany DA - 14.12.2017 KW - Glasoberflächen KW - Imaging Ellipsometrie KW - Verunreinigungen KW - Fehlstellen KW - Weißlichtinterferenzmikroskopie KW - Topographie PY - 2017 AN - OPUS4-50439 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rai, Alena T1 - Volumetrische Ansprache von Grindingoberflächen N2 - Seit einigen Jahren steht die Oberflächentexturierung der Betonfahrbahndecken mittels Grinding im Fokus der Forschung und Entwicklung des Betonstraßenbaus. Dabei wird das Ziel verfolgt, Grindingtechnologie zeitnah in das deutsche Regelwerk einzuführen und gegebenenfalls die Regelbauweise Waschbeton dadurch zu ersetzen. Im Rahmen der systematischen Erprobung konnte festgestellt werden, dass es, bedingt durch Beanspruchungen während der Nutzungsphase, zur Verbesserung bzw. Verschlechterung der relevanten Oberflächenperformances, wie z.B. Griffigkeit, Ebenheit oder Geräuschpegel kommt. Dies wird gegenwärtig mit den Texturgeometrieveränderungen in Verbindung gebracht. Vor diesem Hintergrund stellt sich zunächst die Frage, in wie weit die Grindingtextur und deren Veränderungen messtechnisch erfasst werden können und welche statistischen Kenngrößen dabei abgeleitet werden können. In diesem Zusammenhang ist eine Evaluation der dreidimensionalen messtechnischen Ansprache von Grindingoberflächen notwendig. Perspektivisch bedarf es einer Korrelationsanalyse zwischen der o.g. Texturkenngrößen mit Veränderungen der Oberflächenperformances. Dieser Beitrag zeigt, dass mithilfe eines auf Streifenlichtprojektion basierenden Messsystems, eine hochaufgelöste volumetrische Erfassung der Oberflächentopografie verschiedener Grindingtexturen sowohl im Labor als auch in situ möglich ist. Darauf aufbauend galt es, die messtechnischen Voraussetzungen zur Gewährleistung reproduzierbarer Messungen zu schaffen. Dies ermöglicht eine Dokumentation der zeitlichen Texturveränderungen infolge verschieden-artiger Beanspruchungen. Basierend auf den Ergebnissen der 3D-Texturerfassung wurden Auswerteroutinen zur quantitativen und statistischen Charakterisierung der Oberflächentextur entwickelt. Zusätzlich wurden diese angewandt, um exemplarisch die Veränderungen der Oberflächentopographie infolge klimatischer Beanspruchung quantitativ abzubilden. T2 - Workshop Grinding CY - Bergisch Gladbach, Germany DA - 28.01.2020 KW - Betonfahrbahndeckentexturen KW - Grinding KW - 3D-Texturerfassung KW - Streifenlichtprojektionssystem PY - 2020 AN - OPUS4-50449 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klinger, Christian T1 - Failure analysis on medical implants N2 - The application of implants e.g. for osteosynthesis or substitution of worn out joints is common practice since decades. Successes in surgery and orthopedics are highly dependent on the use of artificial parts for implanting into the human body. Over the years the number of surgical procedures and the number of different implants were growing rapidly. Implants, however, are exposed to complex mechanical, corrosive and tribological loads along with restriction in geometric dimension. While being essentially successful, the sheer number of cases leads to a rising number of implant failures. Such failures are painful for the affected patients and are very costly. The failure cases presented in this paper occurred from 1981 to 2016. The predominant failure mechanism of all kinds of implants is fatigue fracture. Fatigue cracks are initiated due to a whole bunch of reasons: Material defects and fabrication defects are rare events. The main factors are cyclic overload due to improper fitting with delayed bone healing, corrosion and unauthorized modification of the implant during surgery T2 - Int. Conf. on Engineering Failure Analysis 2018 CY - Budapest, Hungary DA - 08.07.2018 KW - Implant failures KW - Complex loading KW - Fatigue fracture PY - 2018 AN - OPUS4-50198 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Schulz, Wencke T1 - Abscheidung und Charakterisierung von Sol-Gel-Aluminiumoxidschichten auf kommerziellen Kraftwerksstählen zum Schutz gegen Korrosion bei Oxyfuel-Verbrennung N2 - The objective of the present work was the investigation and demonstration of the potential of sol-gel alumina layers as corrosion protection of commercial power plant steels under oxyfuel conditions. The starting points of this work were modified Yoldas-sols which were developed in the BAM-department 5.6. These sols were suitable for the spin-coating method only. The application of coatings on tubes by spin-coating is impossible. Therefore, the chemical composition of the modified Yoldas-sol had to be adapted to the dip- and spray-coating techniques. Exclusively the sol with the composition s-0.52-6-1.5 with a nitrate/aluminium ratio of 0.52; a solid content of 6 wt.% and a PVP (binder) content of 1.5 wt.% could fulfill the necessary criteria: long-term stability; formation of a dense, crack-free and well adhered layer on polished metal surfaces; as well as high protective abilities against corrosion in H2O-CO2-O2-SO2. The commercial power plant steel X20CrMoV12-1 (X20) and the steel X12Cr13 were successfully coated with the sol s-0.52-6-1.5 by means of the dip-coating method. An at least 400 nm thick alumina layer (δ-Al2O3) is necessary to ensure the corrosion protection of these steels. The corrosion of the coated samples compared to that of the uncoated ones was significantly reduced, even after 1000 h of exposure in a H2O-CO2-O2-SO2 atmosphere at 600°C. Sulfur and carbon were not detected at the substrate surface or beneath the coating. Hence the transport of the flue gas components SO2 and CO2 into as well as through the alumina layer could be hindered. The diffusion of the alloying elements (Cr, Mn, Si) into the alumina layer resulted in the formation of mixed oxides like δ-(Al,Cr)2O3. Formation of such phases considerably contributed to the corrosion protection. The long-term stability of the sol s-0.52-6-1.5 and the high protective abilities of the alumina layer on commercial power plant steels provide a good basis for an industrial application. KW - TEM KW - Alumina KW - Coating KW - Oxyfuel KW - Steel KW - High-Temperature Corrosion PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:188-fudissthesis000000102280-0 DO - https://doi.org/10.17169/refubium-6842 SP - 0 EP - 179 PB - Freie Universität CY - Berlin AN - OPUS4-50310 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krüger, Jörg T1 - Aktuelle Ultrakurzpulslaser-Anwendungen an der BAM N2 - Der Vortrag fasst aktuelle Anwendungsgebiete ultrakurzer Laserimpulse in der Materialbearbeitung zusammen. Dabei wird auch die Gefährdung durch unerwünschte Emission von Röntgenstrahlung bei der Überschreitung bestimmter Laserparameter thematisiert. T2 - Anwendertreffen des Laserverbundes Berlin-Brandenburg e.V. CY - Brandenburg, Germany DA - 16.01.2020 KW - Ultrakurze Laserimpulse KW - Materialbearbeitung KW - Oberflächenstrukturierung PY - 2020 AN - OPUS4-50317 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zerbst, Uwe T1 - Application of fracture mechanics to welds with crack origin at the weld toe—a review. Part 2: welding residual stresses. Residual and total life assessment N2 - The two-part paper series provides an overview on the state-of-the-art in the application of engineering fracture mechanics to weldments limited to butt and fillet welds with crack initiation at weld toes. In the present second part, one focus is on welding residual stresses, their characteristics and stability under cyclic loading and their effect on structural integrity. Subsequently, features will be addressed which are essential for applying fracture mechanics to overall fatigue life and fatigue strength considerations of weldments. These comprise fatigue life relevant initial crack sizes and multiple crack initiation and Propagation due to various stress peaks along the weld toe. A concept is briefly introduced which covers all these aspects. KW - Fracture mechanics KW - Welding residual stresses KW - Multiple crack propagation KW - Fatigue strength PY - 2020 DO - https://doi.org/10.1007/s40194-019-00816-y VL - 64 IS - 1 SP - 151 EP - 169 PB - Springer AN - OPUS4-50263 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nolze, Gert A1 - Tokarski, T. A1 - Cios, G. A1 - Winkelmann, A. T1 - Manual measurement of angles in backscattered and transmission Kikuchi diffraction patterns N2 - A historical tool for crystallographic analysis is provided by the Hilton net, which can be used for manually surveying the crystal lattice as it is manifested by the Kikuchi bands in a gnomonic projection. For a quantitative analysis using the Hilton net, the projection centre as the relative position of the signal source with respect to the detector plane needs to be known. Interplanar angles are accessible with a precision and accuracy which is estimated to be ≤0.3o. Angles between any directions, e.g. zone axes, are directly readable. Finally, for the rare case of an unknown projection-centre position, its determination is demonstrated by adapting an old approach developed for photogrammetric applications. It requires the indexing of four zone axes [uvw]i in a backscattered Kikuchi diffraction pattern of a known phase collected under comparable geometric conditions. KW - Electron backscatter diffraction KW - EBSD KW - Angle measurement KW - Gnomonic projections KW - Kikuchi patterns PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-507625 DO - https://doi.org/10.1107/S1600576720000692 VL - 53 SP - 435 EP - 443 AN - OPUS4-50762 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - von Oertzen, Alexander A1 - Wilrich, Cordula T1 - GHS Einstufung von Explosivstoffen — Quo vadis? N2 - Länderübergreifende und vereinheitlichte Kriterien zur Einstufung von gefährlichen Chemikalien und zu ihrer Gefahrenkommunikation sind ein wichtiges Element für die Sicherheit im Umgang mit Gefahrstoffen. Das globale System zur Einstufung und Kennzeichnung von Chemikalien – das Globally Harmonized System der Vereinten Nationen (UN) – oder kurz GHS – unterstützt dieses Anliegen und hat auch Eingang in die europäischen Rechtsvorschriften gefunden. Die Vereinten Nationen (UN) haben sich nunmehr einiger systematischer Probleme im GHS angenommen und verändern in diesem Zuge auch das Einstufungssystem für Explosivstoffe. Die Fachdiskussionen im Kreis der Experten bei UN sind komplex und nicht leicht zu verfolgen. Es soll daher hier ein Zwischenstand über die bislang vorliegenden Ergebnisse der damit befassten Arbeitsgruppen dargestellt werden. KW - GHS KW - Explosivstoffe PY - 2020 SN - 0941-4584 VL - 2020 IS - 01 SP - 25 EP - 29 AN - OPUS4-50651 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Aratsu, K. A1 - Takeya, R. A1 - Pauw, Brian Richard A1 - Hollamby, M.J. A1 - Kitamoto, Y. A1 - Shimizu, N. A1 - Takagi, H. A1 - Haruki, R. A1 - Adachi, S. A1 - Yagai, S. T1 - Supramolecular copolymerization driven by integrative self-sorting of hydrogen-bonded rosettes N2 - Molecular recognition to preorganize noncovalently polymerizable supramolecular complexes is a characteristic process of natural supramolecular polymers, and such recognition processes allow for dynamic self-alteration, yielding complex polymer systems with extraordinarily high efficiency in their targeted function. We herein show an example of such molecular recognition-controlled kinetic assembly/disassembly processes within artificial supramolecular polymer systems using six-membered hydrogen-bonded supramolecular complexes (rosettes). Electron-rich and poor monomers are prepared that kinetically coassemble through a temperature-controlled protocol into amorphous coaggregates comprising a diverse mixture of rosettes. Over days, the electrostatic interaction between two monomers induces an integrative self-sorting of rosettes. While the electron-rich monomer inherently forms toroidal homopolymers, the additional electrostatic interaction that can also guide rosette association allows helicoidal growth of supramolecular copolymers that are comprised of an alternating array of two monomers. Upon heating, the helicoidal copolymers undergo a catastrophic transition into amorphous coaggregates via entropy-driven randomization of the monomers in the rosette. KW - Self-assembly KW - Coaggregation KW - Scattering KW - Simulation KW - AFM PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-506555 DO - https://doi.org/10.1038/s41467-020-15422-6 VL - 11 IS - 1 SP - Article number: 1623 PB - Springer Nature AN - OPUS4-50655 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Matz, R. A1 - Rabe, Torsten A1 - Töpfer, J. A1 - Ziesche, S. T1 - Circuit-Board-Integrated Transformers Design and Manufacture N2 - Transformers couple two sections of a circuit by electromagnetic induction. They are widely used to either transform alternating voltage levels or to transmit power or signals across galvanic isolation. Both of these functions are essential for the operation of sensors and controllers. Covering all aspects from idea to circuit performance and from design to manufacture, this paper presents the first comprehensive description of the making of miniaturized, rugged, up-to-100W transformers for embedding into multilayer circuit boards. For circular coils, the well-manageable Ampere-Laplace law is shown to yield reliable designs, predicting correctly the performance of manufactured hardware. This enables fast design without lengthy finite element modelling. In the low-power linear regime, basic relations describe how the device’s characteristics evolve from the material properties and device structure. While scattering Parameters are useful for the analysis of isolated transformers with their intrinsic parasitics, the interaction with the components of the final circuit and the aspects of power and efficiency are addressed by chain matrixes. While these design rules are similar for multilayer boards of different material (like epoxy, Teflon, ceramics), the manufacturing of ceramic board transformers is considered here in detail. Low-temperature-cofired ceramic (LTCC) boards being sintered at 900 °C are particularly suited for harsh environments with chemical or thermal stress as frequently found at sensor positions. The transformer performance usually benefits from or even requires an integrated ceramic core of higher permeability, a ferrite, to shape the magnetic flux. Methods to sinter ferrites inside a dielectric ceramic multilayerandto measure their performance are therefore described in detail.Asthe sintering behaviour of dielectricandmagnetic ceramics differs considerably, their simultaneous sintering is challenging.However, the sintering temperatures of the usefulMnZnand NiZnCu ferrites can be lowered to that of the dielectric material with only moderate loss of permeability by glass additives. Furthermore, thermal mismatch between materials causes catastrophic failure or at least stress and loss of magnetic performance during cooling to room temperature after sintering. This is avoidable by either adjusting the thermal expansion coefficient of the ferrite or by enclosing the ferrite between stressreleasing separation layers.We present the state of the art in materials development according to the first approach as well as fully functional devices made with the second technique. Other applications not directly addressed but well related to this work are characterized by low load resistance in relation to the coil resistance of the transformer. Efficient power transmission then requires that technological solutions are applied to achieve the lowest possible resistive loss inside the coils by an enlarged conductor cross-section. As this is particularly challenging for LTCC boards, a technique is discussed to fabricate conductor traces with a thickness larger than their width. KW - Multilayer ceramic technology KW - LTCC KW - Transformer PY - 2020 DO - https://doi.org/10.4416/JCST2019-00071 SN - 2190-9385 VL - 11 IS - 1 SP - 44 EP - 61 PB - Göller Verlag CY - Baden-Baden AN - OPUS4-50751 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Winkelmann, A. A1 - Cios, G. A1 - Tokarski, T. A1 - Nolze, Gert A1 - Hielscher, R. A1 - Koziel, T. T1 - EBSD orientation analysis based on experimental Kikuchi reference patterns N2 - Orientation determination does not necessarily require complete knowledge of the local atomic arrangement in a crystalline phase. We present a method for microstructural phase discrimination and orientation analysis of phases for which there is only limited crystallographic information available. In this method, experimental Kikuchi diffraction patterns are utilized to generate a self-consistent master reference for use in the technique of Electron Backscatter Diffraction (EBSD). The experimentally derived master data serves as an application-specific reference in EBSD pattern matching approaches. As application examples, we map the locally varying orientations in samples of icosahedral quasicrystals observed in a Ti40Zr40Ni20 alloy, and we analyse AlNiCo decagonal quasicrystals. KW - EBSD KW - Quasicrystal KW - Crystal orientation KW - Pattern matching PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-507611 DO - https://doi.org/10.1016/j.actamat.2020.01.053 VL - 188 SP - 376 EP - 385 PB - Elsevier Ltd. AN - OPUS4-50761 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sachse, René A1 - Bernsmeier, D. A1 - Schmack, R. A1 - Häusler, I. A1 - Hertwig, Andreas A1 - Kraffert, K. A1 - Nissen, J. A1 - Kraehnert, R. T1 - Colloidal bimetallic platinum–ruthenium nanoparticles in ordered mesoporous carbon films as highly active electrocatalysts for the hydrogen evolution reaction N2 - Hydrogen features a very high specific energy density and is therefore a promising candidate for clean fuel from renewable resources. Water electrolysis can convert electrical energy into storable and transportable hydrogen gas. Under acidic conditions, platinum is the most active and stable monometallic catalyst for the hydrogen evolution reaction (HER). Yet, platinum is rare and needs to be used efficiently. Here, we report a synthesis concept for colloidal bimetallic platinum–ruthenium and rhodium–ruthenium nanoparticles (PtRuNP, RhRuNP) and their incorporation into ordered mesoporous carbon (OMC) films. The films exhibit high surface area, good electrical conductivity and well-dispersed nanoparticles inside the mesopores. The nanoparticles retain their size, crystallinity and composition during carbonization. In the hydrogen evolution reaction (HER), PtRuNP/OMC catalyst films show up to five times higher activity per Pt than Pt/C/Nafion® and PtRu/C/Nafion® reference catalysts. KW - Ordered mesoporous carbon KW - Bimetallic noble metal nanoparticles KW - Platinum-ruthenium colloid KW - Electrolysis KW - Hydrogen evolution reaction PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-506868 DO - https://doi.org/10.1039/C9CY02285F SN - 2044-4753 VL - 10 IS - 7 SP - 2057 EP - 2068 PB - Royal Society of Chemistry AN - OPUS4-50686 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Frenzel, Florian T1 - Spectroscopic study of plasmon enhanced UPCON luminescence of silica-metal core-shell nanocomposites - status report N2 - The presentation focuses on the current state of the optical spectroscopic studies on plasmon enhanced upconversion luminescent processes of silica-metal core-shell nanocomposites. A general introduction of the upconversion process, the theoretical basis of plasmonic enhancement, the theoretical requirements in regard to NP architecture for plasmon enhanced UC will be outlined. The first proof-of-concept measurements show the difficulty in realization the theoretical measurement parameters in laboratory conditions and underline the need for shifting the experiments to single particle level.“ T2 - Gruppenseminar der Nanooptik an der HU Berlin, Prof. Benson, Institut für Physik, Raum 1‘404 CY - Berlin, Germany DA - 09.05.2017 KW - Upconversion KW - Pplasmon enhancement KW - Core-shell nanoparticles KW - Silca-metal nanoparticles PY - 2017 AN - OPUS4-50698 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Spranger, Felix A1 - Schirdewahn, S. A1 - Kromm, Arne A1 - Merklein, M. A1 - Hilgenberg, Kai T1 - On the influence of TiB2, TiC, and TiN hard particles on the microstructure of localized laser dispersed AISI D2 tool steel surfaces N2 - The control of friction and wear is a major concern in many industrial applications. A promising method for tailored surface modification is the so-called laser implantation technique. This method combines surface texturing and material optimization in one processing step by a localized dispersing of hard ceramic particles using pulsed laser radiation. Wear resistant, protruding micrometric features (implants) with defined geometry can be created in a deterministic pattern where needed on highly stressed surfaces, i.e., on forming or cutting tools. However, in order to maintain the implants over the tool’s lifetime, a suitable selection of hard ceramic particles is a prerequisite. They must provide a defect-free metal matrix composite with a high share of homogeneously distributed particles and, especially, high implant hardness. In this study, TiN, TiC, and TiB2 hard particles were compared as implant materials for the first time. By a systematic variation of pulse power and pulse duration, their dispersing behavior and influence on the material properties of AISI D2 tool steel were investigated. Although all powder materials had grain sizes smaller than 10 μm, it was possible to disperse them by pulsed laser radiation and to obtain defect-free protruding implants. The highest share of dispersed particles (∼64%) was observed for TiB2. By scanning electron microscopy and energy dispersive x-ray spectroscopy, it was also shown that a significant share of the preplaced particles was dissolved by the laser beam and precipitated as nanometer sized particles within the matrix during solidification. These in situ formed particles have a decisive influence on the material properties. While the TiN and TiC implants have shown maximum hardness values of 750 and 850 HV1, the TiB2 implants have shown the highest hardness values with more than 1600 HV1. By x-ray diffraction, it was possible to ascribe the lower hardness values of TiC and TiN implants to high amounts of retained austenite in the metal matrix. By implanting TiB2, the formation of retained austenite was successfully suppressed due to the in situ formation of TiC particles, which was proven by electron backscatter diffraction. In conclusion, all the implant materials are basically suitable for laser implantation on AISI D2 tool steel. However, TiB2 has shown the most promising results. T2 - ICALEO 2019 CY - Orlando, FL, USA DA - 07.10.2019 KW - Laser implantation KW - Surface texturing KW - AISI D2 KW - TiB2 KW - TiN KW - TiC KW - Retained Austenite KW - Localized laser dispersing PY - 2020 DO - https://doi.org/10.2351/7.0000059 VL - 32 IS - 2 SP - 022028 EP - 022028-9 PB - AIP Publishing AN - OPUS4-50712 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yusenko, Kirill A1 - Spektor, K. A1 - Khandarkhaeva, S. A1 - Fedotenko, T. A1 - Pakhomova, A. A1 - Kupenko, I. A1 - Rohrbach, A. A1 - Klemme, S. A1 - Crichton, W. A. A1 - Dyachkova, T. V. A1 - Tyutyunnik, A. P. A1 - Zainulin, Y. G. A1 - Gramilov, S. A. A1 - Dubrovinsky, L. S. T1 - Decomposition of single-source precursors under high-temperature highpressure to access osmium–platinum refractory alloys N2 - Thermal decomposition of (NH4)2[OsxPt1-xCl6] as single-source precursors for Os-Pt binary alloys has been investigated under ambient and high pressure up to 40 GPa. Thermal decomposition of mixed-metal (NH4)2[OsxPt1-xCl6] precursor in hydrogen atmosphere (reductive environment) under ambient pressure results in formation of β-trans[Pt(NH3)2Cl2] and α-trans-[Pt(NH3)2Cl2] crystalline intermediates as well as single and twophase Os—Pt binary alloys. For the first time, direct thermal decomposition of coordination compound under pressure has been investigated. A formation of pure metallic alloys from single-source precursors under pressure has been shown. Miscibility between fcc- and hcpstructured alloys has been probed up to 50 GPa by in situ high-pressure X-ray diffraction. Miscibility gap between fcc- and hcp-structured alloys does not change its positions with pressure up to at least 50 GPa. KW - High-pressure high-temperature KW - Osmium KW - Platinum KW - Phase diagrams KW - Alloys KW - Single-source precursors PY - 2020 DO - https://doi.org/10.1016/j.jallcom.2019.152121 VL - 813 SP - 152121 PB - Elsevier AN - OPUS4-50019 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Raupach, M. A1 - Mietz, Jürgen A1 - Nürnberger, U. A1 - Wolff, L. A1 - Bruns, M. A1 - Burkert, Andreas A1 - Eich, Gerd A1 - Menzel, K. T1 - Entwicklung eines kombinierten Schutzsystems für chloridbelastete Betonflächen aus Spritzverzinkung mit abdichtender Beschichtung (Abschlussbericht, AiF 12 818 N/2) N2 - Die Zielsetzung dieses Projektes war es, ein kombiniertes Schutzsystem aus Spritzverzinkung und abdichtendem Oberflächenschutzsystem für die Instandsetzung chloridbelasteter und korrosionsgeschädigter Stahlbetonbauteile zu entwickeln. Dabei soll die Spritzverzinkung der Betonoberfläche in den ersten Jahren nach der Instandsetzung einen kathodischen Korrosionsschutz der Bewehrung bewirken, bis der Beton infolge des Oberflächenschutzsystems soweit ausgetrocknet ist, dass auch ohne kathodischen Schutz praktisch keine Korrosion der Bewehrung mehr stattfinden kann. Anhand von Untersuchungen zur Haftung zwischen Beton, Zinkschicht und verschiedenen Oberflächenschutzsystemen wurde der Aufbau des kombinierten Schutzsystems entwickelt. Es wurden verschiedene OS-11a-Systeme ein OS-13-System sowie zwei Systeme nach ZTV-ING, Teil 7 vor und nach künstlicher Bewitterung untersucht. Anhand der Ergebnisse wurde für das kombinierte System ein OS-11a-System ausgewählt und im weiteren hinsichtlich der Wirksamkeit des kathodischen Schutzes sowie hinsichtlich der Austrocknung des Betons untersucht. Es zeigte sich sowohl an ausgelagerten Prüfköpfen sowie auf einer angelegten Versuchsfläche auf Freideck eines Parkhauses, dass ein wirksamer galvanischer kathodischer Korrosionsschutz der Bewehrung nur bei sehr hohen Chloridgehalten (4 M.-% bezogen auf den Zementgehalt) erreicht werden kann. Bei geringeren untersuchten Chloridgehalten kam es vermutlich infolge der Austrocknung der Zink/Beton-Kontaktzone nach relativ kurzer Zeit zu einer Inaktivierung des Zinks. Bei Chloridgehalten von 4 M.-% bildeten sich zwischen der Zinkschicht und dem ausgewählten OS-System gasgefüllte Blasen. Diese Problematik, sowie die Tatsache dass die Wirksamkeit des Prinzips W (Austrocknung des Betons) bei derart hohen Chloridgehalten bezweifelt werden muss, grenzt die Anwendbarkeit des Kombinationssystems mit der Zinkschicht als Opferanode deutlich ein. An neun Jahre alten, ausgelagerten Prüfköpfen durchgeführte Untersuchungen zeigten jedoch, dass mittels Fremdstrombeaufschlagung zwischen Zinkschicht und Bewehrung ein wirksamer kathodischer Schutz auch bei geringeren Chloridgehalten erreicht werden kann. Der Einsatz des entwickelten Kombinationssystems mit Fremdstrombeaufschlagung erscheint somit durchaus durchführbar. Dabei sollte der Fremdstrom jedoch vorsichtig dosiert werden, um den Haftverbund zum Zink nicht zu sehr zu schwächen. Das Ziel des Vorhabens wurde somit erreicht. KW - Chlorinduzierte Korrosion KW - Kathodischer Korrosionsschutz KW - Oberflächenschutzsystem KW - Stahlbeton KW - Thermische Spritzverzinkung PY - 2004 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-355176 SP - 1 EP - 122 PB - IBAC Institut für Bauforschung CY - Aachen AN - OPUS4-35517 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oesch, Tyler T1 - In-situ CT investigation of pull-out failure for reinforcing bars embedded in conventional and high-performance concretes N2 - The use of high-performance concretes holds great promise for many structural applications. This paper investigates the performance of these materials when used in combination with traditional reinforcing bars. An improved understanding of failure during reinforcing bar pull-out from high-performance concretes is needed in order to better predict the embedment length required to develop full reinforcing bar pull-out strength and the required thickness of reinforcing bar cover for adequate corrosion protection. The cracking structures surrounding the reinforcing bars were analyzed using x-ray computed tomography (CT) in order to determine the stress states causing failure. This was accomplished by conducting in-situ reinforcing bar pull-out experiments during CT scanning. A conventional concrete, a high-strength concrete, and a high-strength fiber reinforced concrete were all tested during the experiments. The results of these experiments showed that the levels of brittleness of the different concrete materials had a major impact on the failure mechanisms that they experienced during reinforcing bar pull-out. It was also clear that the specimen geometry and the casting method had a major impact on fiber orientation. The inclusion of fibers within concrete was also found to significantly improve strength and corrosion protection during reinforcing bar pull-out. T2 - 6th Conference on Industrial Computed Tomography CY - Wels, Austria DA - 09.02.2016 KW - Fiber KW - Reinforcing Bar KW - Computed Tomography KW - In-Situ KW - High-Performance Concrete PY - 2016 AN - OPUS4-35521 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stroh, Julia T1 - In situ Untersuchungen von Hydratations- und Schädigungsmechanismen an Baustoffen N2 - In diesem Vortrag werden hochauflösende analytische Methoden für die Untersuchungen von zementgebundenen Baustoffen vorgestellt. Zum einen werden frühe Hydratationsprozesse in situ und mit hoher Zeitauflösung untersucht und die Einflüsse von polymeren Fließmittel und Stabilisierer auf die Erstarrungsverzögerung beobachtet. Zum anderen werden Phasenübergänge unter schädigenden Angriffen im Gefügeprofil auf µm-Skala verfolgt. Die Möglichkeit die Auswirkungen der niedrigen realen Konzentrationen von schädigenden Agenten zu identifizieren stellt ein großes Potential für die Schädigungsanalyse unter realen Bedingungen dar. Insgesamt haben die vorgestelletn analytischen Techniken ein großes Potential für die Analyse der Phasenentwicklung in zementgebundenen Baustoffen. T2 - Gemeinsamer Workshop der Sektion Angewandte Mineralogie in Umwelt & Technik und der Sektion Chemie, Physik und Kristallographie der Minerale von der Deutschen Mineralogischen Gesellschaft CY - Bad Windsheim, Germany DA - 24.02.2016 KW - Portlandzement KW - Hydratation KW - Additive KW - Schädigung KW - komplexe Angriffe PY - 2016 AN - OPUS4-35469 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Taabache, Soraya T1 - Microfluidic-Assisted Self-Assembly of Dendritic Amphiphiles N2 - The controlled production of supramolecular aggregates formed by the self-assembly of dendritic amphiphiles is of great interest owing to their potential application in the fields of nanotechnology and nanomedicine. Dendritic amphiphiles as building blocks offer the advantage that their structure and size can be precisely tuned through organic synthesis. This synthetic flexibility enables the fine-tuning of the hydrophobic to hydrophilic ratio of the dendritic segments, which mainly controls the morphology of the self-assembled structures. A promising method for the controlled preparation of supramolecular assemblies is based on the use of micromixers.[5,6] Due to their mixing times in the range of milliseconds at the microscale level, the application of such microfluidic systems benefits from a high mixing efficiency, a low mixing time and a reproducible synthesis compared to conventional batch-based techniques such as the solvent injection method or the film hydration method. Herein, we report on the microfluidic-assisted self-assembly of several dendritic amphiphiles and the impact of the mixing parameters on the self-assembly process. T2 - Makromolekulares Kolloquium 2016 CY - Freiburg im Breisgau, Germany DA - 24.02.2016 KW - Dendritic amphiphiles KW - Self-assembly KW - Dendrimersomes KW - Micromixer KW - Microfluidic PY - 2016 AN - OPUS4-35477 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Wachsmuth, Janne T1 - Analyse der Schallemissionssignale aus Ermüdungsrisswachstum und Korrosionsprozessen Untersuchung der Möglichkeiten für die kontinuierliche Zustandsüberwachung von Transportbehältern mittels Schallemissionsprüfung N2 - Die Schädigung von Gefahrgutbehältern während ihres Transports durch Korrosion und Ermüdungsrisswachstum sind Ursache von Unfällen, die Menschenleben gefährden, die Umwelt schädigen und hohe Sachschäden verursachen. Um solchen Unfällen vorzubeugen, werden präventive Intervallprüfungen durchgeführt. Diese sind jedoch kostenintensiv, unter anderem durch die Standzeit der Transportmittel. Eine Alternative bietet die Idee einer kontinuierlichen Zustandsüberwachung mittels Schallemissionsprüfung (SEP). So sollen Materialfehler sofort nach dem Entstehen entdeckt und repariert werden können. Die Schallemissionsprüfung ist eine online Methode der Familie der zerstörungsfreien Prüfung. Schallemission (SE) wird durch Veränderungen im Material erzeugt und durch elastische Wellen als Körperschall transportiert. Erzeugt das Schallemissionsereignis genug Energie, damit sich eine elastische Welle bis zum Rand eines Bauteils ausbreiten kann, entsteht dort eine Oberflächenverschiebung im Pikometer-Bereich, die mithilfe von piezoelektrischen Sensoren detektiert werden kann. Der Sensor gibt ein elektrisches Signal aus. Aus diesem transienten SE-Signal lassen sich SE-Parameter wie die Maximalamplitude oder die Frequenz extrahieren. Durch Methoden der Signalanalyse können Signalgruppen in der Zeit- und Frequenzebene untersucht werden. Durch Wellenmodenanalysen lassen sich beispielsweise Aussagen über die Art der Quelle machen. Diese Methoden werden angewendet, um aus dem SE-Signal Rückschlüsse auf die Quelle der Schallemission zu ziehen. Werden definierte Schadensmechanismen erkannt, können Hinweise auf den Schadenszustand des Bauteils gegeben werden. Durch Schallemission, die durch den Rissfortschritt erzeugt wird, kann beispielsweise ein Zusammenhang zur Rissfortschrittsrate und zum Spannungsintensitätsfaktor geschlossen werden. Eine neue Entwicklung im Bereich der Schallemissionsprüfung ist die Mustererkennung von SESignalen. Aus den Signalen werden spezifische Merkmale extrahiert, die sie ihren Schadensmechanismen zuordnen sollen. Für die Schadensmechanismen Korrosion und Ermüdungsrisswachstum findet in dieser Arbeit eine vergleichende Analyse von SE-Signalen statt. Die Schadensmechanismen werden anwendungsnah auf großen Platten in der Wärmeeinflusszone einer Schweißnaht generiert und ihre SE-Signale definiert aufgenommen. Dafür werden Resonanzsensoren verwendet, die auf der einen Seite durch ihre Frequenzabhängigkeit sehr empfindlich die kleinste Oberflächenbewegungen reagieren und somit auch für die Anwendung in einer Zustandsüberwachung geeignet sind, jedoch andererseits frequenzbasierte Methoden der Signalanalyse erschweren. Es werden reines Ermüdungsrisswachstum, Ermüdungsrisswachstum unter dem Einfluss von Korrosion sowie reine Oberflächenkorrosion generiert. Die Signalgruppen der Schadensmechanismen werden anhand ihrer Parameter verglichen; anhand von Wellenmodenanalysen können erste Unterschiede, trotz des starken Sensoreinflusses im Frequenzbereich, festgestellt werden. Der Schadenszustand der Proben wird durch bruchmechanische Kenngrößen in Zusammenhang mit SE-Parametern der Signalgruppen gebracht. Ferner findet eine Mustererkennung der SE-Signale statt. Dafür werden zwei Methoden des überwachten Lernens verwendet: eine automatisierte Merkmalsauswahl mithilfe eines kommerziellen Mustererkennungssystems, bei dem hauptsächlich frequenzabhängige Merkmale generiert werden sowie eine parameterbasierte Mustererkennung. Bei der parameterbasierten Mustererkennung wird die Einteilung in Signalklassen aufgrund der Häufigkeitsverteilung der SE-Parameter aus den Signalen der untersuchen Schadensmechanismen vorgenommen. Dabei ergeben beide Methoden, insbesondere für die Schädigung durch Korrosion, eine gute Zuordnung der SE-Signale in die richtige Schädigungsklasse. Abschließend findet unter Berücksichtigung der Nachweisbarkeit von SE-Ereignissen und der Klassifizierbarkeit von SE-Signalen eine Einschätzung zu Chancen und Risiken der permanenten Zustandsüberwachung mittels Schallemissionsprüfung statt. Dazu werden unter anderem eigene Messungen an Tankfahrzeugen hinzugezogen sowie Ergebnisse aus zyklischer und statischer Belastung verglichen. Es wird eine Abschätzung zur Wahl der Überwachungsmethode an Gefahrgutbehältern gegeben. N2 - Fatigue crack growth and active corrosion processes are the main causes of structural failures of transport products like road tankers, railway tank cars and ships. To prevent those failures, preventive, time-based maintenance is performed. However, preventive inspections are costly and include the risk of not detecting a defect, which could lead to a failure within the next service period. An alternative is the idea of continuous monitoring of the whole structure by means of acoustic emission testing (AT). With AT, defects within the material shall be detected and repaired directly after their appearance. Acoustic emission testing is an online non-destructive testing method. Acoustic Emission (AE) arises from changes within the material and is transported by elastic waves through the material. If the AE event generates enough energy, the elastic wave propagates to the boundaries of the component, produces a displacement in the picometre scale and can be detected by a piezoelectric sensor. The sensor produces an electrical signal. From this AE signal, AE features such as the maximum Amplitude or the frequency can be extracted. Methods of signal analysis are used to investigate the time and frequency dependency of signal groups. The purpose of the signal analysis is to connect the AE signal with the originating AE source. If predefined damage mechanisms are identified, referencing the damage condition of the structure is possible. Acoustic emission from events of the actual crack Propagation process can for example lead to the crack growth rate or the stress intensity factor, both specific values from fracture mechanics. A new development in the domain of acoustic emission testing is the pattern recognition of AE signals. Specific features are extracted from the AE signals to assign them to their damage mechanisms. In this thesis the AE signals from the damage mechanisms corrosion and fatigue crack growth are compared and analysed. The damage mechanisms were generated application oriented, on plates within the heat affected zone of a weld. Their AE signals were recorded with resonant sensors. On the one hand resonant sensors are very sensitive and able to detect small displacements on huge structures, which makes them applicable for condition monitoring. On the other hand, resonant sensors have a great influence on the AE signals and hinder signal analyses and pattern recognition. Pure fatigue crack growth, fatigue crack growth in a corrosive environment and pure corrosion were applied. Signal groups of the damage mechanisms were compared by their AE features. Differences between signal groups could be made after wave mode analysis, despite the spectral influence of the AE sensors. The damage condition of the test plates is investigated with the combination of AE features of the signal groups and fracture mechanic parameters. Furthermore, two methods of unsupervised pattern recognition of the AE signals are being performed: A commercial classification system, where mainly frequency. based features are generated, and an AE feature based method. In the latter, classification takes place after the frequency distributions of the AE features of the signals from the examined damage mechanisms. Both methods result in an accurate classification for the AE signals, especially originating from corrosion damage mechanisms, in the correct damage class. T3 - BAM Dissertationsreihe - 142 KW - Zustandsüberwachung KW - Schallemissionsprüfung KW - Ermüdungsrisswachstum KW - zerstörungsfreie Prüfung KW - Mustererkennung KW - Korrosion KW - pattern recognition KW - corrosion KW - fatigue crack growth KW - acoustic emission testing KW - non-destructive testing KW - condition monitoring PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-354823 SN - 978-3-9817502-4-9 SN - 1613-4249 VL - 142 SP - 1 EP - 265 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-35482 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Falkenberg, Rainer T1 - Simulation von Rißwachstum durch ein thermodynamisch konsistentes Phasenfeldmodell N2 - Durch ein thermodynamisch konsistentes Phasenfeldmodell kann die Rißinitiierung sowie das Rißwachstum in einem spröden Material mit Hilfe der Finite-Elemente-Methode simuliert werden. Ein diskreter scharfer Riß wird durch einen Regularisierungsansatz in ein Phasenfeld überführt, das einen kontinuierlichen Übergang zwischen Riß und Restmaterial abbildet. Modelle von C(T) - Bruchmechanikproben konnten unter monoton wachsender Belastung simuliert werden. Die Ergebnisse konnten mit analytischen Ergebnissen der linear-elastischen Bruchmechanik verglichen werden. Ablenkungen des Rißpfades konnten durch Modelle von gelochten Proben simuliert werden. An dem Modell eines Dreipunktbiegeversuchs konnte die Rißinitiierung demonstriert werden. Die Kenntnis und Modellierung eines vordefinierten Rißpfades ist bei Verwendung dieses Modells nicht erforderlich, was insbesondere zur Untersuchung von komplexen Rißpfaden von Vorteil sein kann. N2 - Crack initiation and propagation in a brittle material is modeled in the finite-element-framework by an extended thermodynamical phase field formulation. The sharp crack discontinuity is transferred into a degradation phase field by a regularisation that ensures a continous transition between crack and residual material. The model of a C(T)-specimen under monotonic increasing load was simulated. The results were compared with analytical results of linear-elastic fracture mechanics. Crack kinking was simulated on a specimen with holes. Crack initiation was studied one a model of a three-point bending specimen. The knowledge and modeling of a predefined crack path is not required with the application of this model and provides the ability to calculate complex crack topologies. T2 - 48. Tagung des DVM-Arbeitskreises Bruchmechanik und Bauteilsicherheit, Bruchmechanische Werkstoff- und Bauteilbewertung: Beanspruchungsanalyse, Prüfmethoden und Anwendungen CY - Freiburg im Breisgau; Germany DA - 16.02.2016 KW - Finite-Elemente-Methode KW - finite-element-method KW - Rißwachstum KW - Rißinitiierung KW - Phasenfeldmodell KW - Crack growth KW - crack initiation KW - phase field model PY - 2016 SN - 2366-4797 VL - DVM Bericht 248 SP - 41 EP - 50 CY - Berlin AN - OPUS4-35483 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Falkenberg, Rainer T1 - Simulation von Rißwachstum durch ein thermodynamisch konsistentes Phasenfeldmodell N2 - Durch ein thermodynamisch konsistentes Phasenfeldmodell kann die Rißinitiierung sowie das Rißwachstum in einem spröden Material mit Hilfe der Finite-Elemente-Methode simuliert werden. Ein diskreter scharfer Riß wird durch einen Regularisierungsansatz in ein Phasenfeld überführt, das einen kontinuierlichen Übergang zwischen Riß und Restmaterial abbildet. Modelle von C(T) - Bruchmechanikproben konnten unter monoton wachsender Belastung simuliert werden. Die Ergebnisse konnten mit analytischen Ergebnissen der linear-elastischen Bruchmechanik verglichen werden. Ablenkungen des Rißpfades konnten durch Modelle von gelochten Proben simuliert werden. An dem Modell eines Dreipunktbiegeversuchs konnte die Rißinitiierung demonstriert werden. Die Kenntnis und Modellierung eines vordefinierten Rißpfades ist bei Verwendung dieses Modells nicht erforderlich, was insbesondere zur Untersuchung von komplexen Rißpfaden von Vorteil sein kann. T2 - 48. Tagung des DVM-Arbeitskreises Bruchmechanik und Bauteilsicherheit CY - Freiburg in Breisgau, Germany DA - 16.02.2016 KW - Simulation KW - Rißwachstum KW - Phasenfeldmodell PY - 2016 AN - OPUS4-35485 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Elabshihy, Karim T1 - Nano-mechanical characterization of epoxy/Cu interphase N2 - Characterization of the mechanical properties of interphases is essential when designing multicomponent materials such as fiber-reinforced matrices, protective coatings or multi-layered structures for integrated circuits. It can provide vital information about the durability of the finished product as a composite because failure is often initiated in the interfacial region induced by internal or external stress during fabrication or service. Nanoindentation is a powerful tool for investigating mechanical properties on the micro/nano scale. However, there are some challenges associated with conducting nanoindentation near interface regions. One main challenge is that the small thickness of the interphase region (typically 1-2µm) makes it difficult to apply several adjacent indents without overlap. Another issue is that the indentations are usually restricted by local reinforcement, and it becomes difficult to isolate the change in mechanical properties due solely to interphase formation. In this study we try to gauge the feasibility of nanoindentation for characterizing epoxy/Cu interphases. We develop a sample preparation method and optimize nanoindentation parameters in an attempt to avoid the restrictions mentioned above. Atomic force microscopy (AFM) and finite element analysis are employed as reference techniques to evaluate the effectiveness of our technique. We show the influence of preparation method and nanoindentaion parameters on measurements of interphase properties and how they relate the mentioned challenges. T2 - Nanobrücken 2016 CY - Saarbrücken, Germany DA - 02.03.2016 KW - Composite KW - Epoxy KW - Interphase KW - Nanoindentation PY - 2016 AN - OPUS4-35496 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dmitriev, A. I. A1 - Häusler, Ines A1 - Wetzel, B. A1 - Zhang, G. A1 - Österle, Werner T1 - Modeling of the stress-strain behavior of an epoxy-based nanocomposite filled with silica nanoparticles N2 - The method of movable cellular automata (MCA) was applied to simulate the stress-strain behavior of a nano composite consisting of an epoxy matrix and 6 vol. % silica nano particles. The size of the elements used for modelling was fixed at 10 nm, corresponding approximately to the diameter of the filler particles. Since not only the stress-strain response of the two constituents but also debonding of neighboring particles and granular flow was taken into account, plastic deformation as well as crack initiation and propagation could be simulated with the model. Modelling results were compared with tensile test results of both, pure epoxy as well as the epoxy-6 vol. % SiO2 composite. Since assuming bulk properties of the two constituents did not yield satisfactory results, slight modifications of the nanoparticle response functions and nanostructures were tested numerically. Finally, it was observed that only the assumption of slightly increased strength properties of the epoxy yielded good correlation between experimental and modelling results. This was attributed to an increased cross linking of the epoxy caused by the presence of silica nano particles. KW - Nanocomposite KW - Polymer matrix composite KW - Stress-strain behavior KW - Modeling KW - Computational mechanics PY - 2016 DO - https://doi.org/http://dx.doi.org/10.1016/j.matdes.2015.10.038 SN - 0264-1275 VL - 89 SP - 950 EP - 956 PB - Elsevier AN - OPUS4-35596 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Dmitriev, A. I. A1 - Wetzel, B. A1 - Zhang, G. A1 - Häusler, Ines A1 - Jim, B.C. T1 - The role of carbon fibers and silica nanoparticles on friction and wear reduction of an advanced polymer matrix composite N2 - Excellent tribological properties of an advanced polymer matrix composite were obtained by a combination of micro- and nano-sized fillers. Surface features and the nanostructure of tribofilms were characterized by advanced microscopic techniques, and correlated with the macroscopic behavior in terms of wear rate and friction evolution. A model based on movable cellular automata was applied for obtaining a better understanding of the sliding behavior of the nanostructured tribofilms. The failure of the conventional composite without silica nanoparticles could be attributed to severe oxidational wear after degradation of an initially formed polymer transfer film. The hybrid composite preserves its antiwear and antifriction properties because flash temperatures at micron-sized carbon fibers, lead to polymer degradation and subsequent release of nanoparticles. It has been shown that the released particles are mixed with other wear products and form stable films at the disc surface thus preventing further severe oxidational wear. Furthermore, the released wear product also is embedding carbon fibers at the composite surface thus preventing fiber fragmentation and subsequent third body abrasion. With nanoscale modelling we were able to show that low friction and wear can be expected if the nanostructured silica films contain at least 10 vol.% of a soft ingredient. KW - Carbon fibers KW - Silica nanoparticles KW - Hybrid composite KW - Tribological properties KW - Tribofilm KW - Sliding simulation PY - 2016 DO - https://doi.org/10.1016/j.matdes.2015.12.175 SN - 0264-1275 VL - 93 SP - 474 EP - 484 PB - Elsevier AN - OPUS4-35598 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kronemann, Jens T1 - Zur zeitlichen Abhängigkeit von Löseprozessen in hochalkalischen Lösungen zur Charakterisierung der Alkaliempfindlichkeit von Gesteinskörnungen N2 - Die schädigende Alkali-Kieselsäure-Reaktion (AKR) im Beton stellt in Teilbereichen nach wie vor ein Problem bei der Bewertung der Dauerhaftigkeit von Beton dar. Eine der häufigsten Fragestellungen ist immer noch eine schnelle und sichere Beurteilung der Alkaliempfindlichkeit von Gesteinskörnungen für die Betonherstellung. In der Präsentation wird gezeigt, welchen Beitrag die Gesteinskörnung zur AKR im Beton hat. Dabei wird die Alkaliempfindlichkeit von Gesteinskörnungen quantifiziert und die zu erwartende Schädigung des Betons durch die Gesteinskörnung detaillierter als bisher möglich klassifiziert. Im Vordergrund der Präsentation steht dabei das Verständnis der Auflösungsprozesse von Gesteinskörnungen in KOH-Lösungen (pH ≥ 13) bei unterschiedlichen Reaktionsbedingungen. Anhand von Löseversuchen an den originalen Lieferkörnungen der Gesteinskörnungen bei 40 °C und mit 1,0 M KOH-Lösung ist es möglich, die Reaktivität der Gesteinskörnungen mit den ermittelten SiO2- und Al2O3-Konzentrationen der alkalischen Lösungen zu beschreiben. Durch eine erhöhte Temperatur von 80 °C und eine abgesenkte Konzentration der KOH-Lösung von 0,1 M können innerhalb von 56 Tagen vergleichbare Ergebnisse zu den Resultaten der Löseversuche bei 40 °C und 1,0 M KOH-Lösung erreicht werden. In der alkalischen Lösung wird ein bestimmter Teil des gelösten SiO2 durch ebenfalls vorhandenes Al2O3 alumosilikatisch gebunden. Der verbleibende Teil des gelösten SiO2 steht für eine AKR zur Verfügung. Aus der zeitabhängigen Darstellung dieser SiO2-Konzentration wird die Lösegeschwindigkeit ermittelt. Dabei werden vier aufeinanderfolgende Phasen dem Dehnungs- und Rissbreitenverlauf der Probekörper des 40 °C-Betonversuchs zugeordnet. Zur Beurteilung der Alkaliempfindlichkeit einer Gesteinskörnung sind die Lösegeschwindigkeiten der letzten drei Phasen entscheidend. Die Methode bietet eine Möglichkeit, die Alkaliempfindlichkeit einer Gesteinskörnung schnell, sicher und genauer als bisher zu bestimmen. Besonders vorteilhaft sind dabei die direkte Prüfung der Gesteinskörnung an der originalen Korngröße (Lieferkörnung), die zementunabhängige Prüfung, sowie die einfache experimentelle Durchführung und Auswertung. T2 - 15. Baustoffkolloquium CY - Cottbus, Germany DA - 08.03.2016 KW - Alkali-Kieselsäure-Reaktion KW - Alkaliempfindlichkeit KW - Gesteinskörnung KW - Lösegeschwindigkeit KW - Löslichkeit KW - Aggregate KW - Alkali reactivity KW - Alkali-silica reaction KW - Dissolution rate KW - Solubility PY - 2016 AN - OPUS4-35607 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lehmann, Jens A1 - Burkert, Andreas A1 - Mietz, Jürgen T1 - Investigations proofing the passive layer stability of stainless steels N2 - The presented investigations have proved the principal suitability of the KorroPad method to assess the passive layer stability of stainless steels. The electrochemical mode of action could be described in detail and limitations of the applicability have been demonstrated. The influence of different surface finishes has been investigated and verified by known methods for describing corrosion resistances. As a result, the increased corrosion susceptibility of two ground surfaces has been detected, but also the corrosion resistance of further surface finishes could be confirmed. KW - Stainless steel KW - KorroPad KW - Passive layer PY - 2016 DO - https://doi.org/10.1002/maco.201408202 VL - 1 IS - 67 SP - 84 EP - 91 PB - WILEY-VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-35545 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Korrosionsuntersuchungen mit gelartigen Elektrolyten N2 - Bei elektrochemischen Untersuchungen von atmosphärischen Korrosionsreaktionen an deckschicht- und passivschichtbildenden Werkstoffen stößt man elektrolytseitig an Grenzen. So erweisen sich sowohl das Nachempfinden eines dünnen Feuchtfilms als auch die Interpretation von elektrochemischen Messungen in so genannten Bulk-Lösungen (eine „Masse“ an Elektrolyt) hinsichtlich des Korrosionsverhaltens unter atmosphärischen Bedingungen häufig als schwierig. Eine neue Herangehensweise an diese Problemstellung in der Korrosionsforschung beinhaltet den Einsatz von gelartigen Elektrolyten als Alternative zu den Bulk-Elektrolyten. Gelartige Elektrolyte bilden einen dünnen Feuchtfilm auf der Werkstoffoberfläche aus, wodurch die natürlich gebildete Deckschicht ähnlich wie an Atmosphäre beeinflusst wird und nahezu zerstörungsfrei untersucht werden kann. Durch eine elektrochemische Instrumentierung können geeignete Kennwerte wie Polarisationswiderstände und Korrosionsströme ermittelt werden, die Aussagen zur Kinetik der Deckschichtbildung und zur Stabilität der gebildeten Deckschichten unter Einwirkung eines dünnen Feuchtfilms ermöglichen. Anhand von auf Polysaccharid basierenden Gelpads werden im Vortrag verschiedene Zinkschichtsysteme und Aluminiumlegierungen untersucht, die natürlich gebildeten Deckschichten elektrochemisch charakterisiert und korrosionsrelevante Kennwerte bestimmt. Die ermittelten Kennwerte erlauben eine Differenzierung verschiedener Schichtsysteme und beschreiben die momentane Schutzwirkung der Deckschichten unter atmosphärischen Bedingungen. T2 - 18. Werkstofftechnisches Kolloquium der TU Chemnitz CY - Chemnitz, Germany DA - 10.03.2016 KW - gelartige Elektrolyte KW - Verzinkungen KW - Korrosionsuntersuchungen KW - gel-type electrolytes KW - zinc coatings KW - corrosion investigations PY - 2016 AN - OPUS4-35552 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lehmann, Jens T1 - KorroPad - Beurteilung der Korrosionsbeständigkeit von Oberflächen nichtrostender Stähle N2 - Mit dem KorroPad Verfahren ist es dem Anwender möglich den Zustand der Passivschicht nichtrostender Stähle auf sehr einfache und schnelle Weise einschätzen zu können. Das Verfahren eignet sich dazu, den Grad der Passivität in Abhängigkeit der Umgebungsbedingungen und der Zeit nachzuvollziehen. Dies ermöglicht dem Anwender und Verarbeiter von nichtrostenden Stählen, die Lagerungsbedingungen und –zeiten einer frisch bearbeiteten Stahloberfläche zu ermitteln, welche für die Ausbildung einer stabilen Passivschicht notwendig sind, bevor diese risikoarm eingesetzt werden kann. Wie die hier dargestellten Beispiele und auch weitere zahlreiche praktische Anwendungen gezeigt haben, eignet sich das KorroPad ebenfalls für die Identifikation kritischer Prozessparameter bei der Verarbeitung nichtrostender Stähle. Mit dem Verfahren lassen sich viele prozessbedingte Einflussfaktoren auf die Oberflächengüte wie auch auf den Werkstoff charakterisieren. Aufgrund der schnellen und einfachen Auswertung der Prüfergebnisse können positive wie auch negative Veränderungen hinsichtlich der Passivschichtstabilität zügig erkannt werden. Dies ermöglicht es dem Anwender schnell zu reagieren, um kritische Einflüsse zu korrigieren und um eine Optimierung von Inhouse-Prozessen durchzuführen. Weitere Einsatzgebiete sind im Bereich der Wareneingangs- und/oder Warenausgangskontrolle denkbar, überall wo es um die Frage der Passivschichtstabilität einer nichtrostenden Stahloberfläche geht. T2 - Fachtagung Bauwerksdiagnose - Praktische Anwendungen Zerstörungsfreier Prüfungen und Zukunftsaufgaben CY - Berlin, Germany DA - 25.02.2016 KW - Korrosionsschnelltest KW - nichtrostender Stahl KW - Passivschicht KW - KorroPad PY - 2016 AN - OPUS4-35570 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Elabshihy, Karim T1 - Investigation of the time-dependent behavior of cnt-filled epoxy using nanoindentation N2 - Epoxy/Carbon nanotube (CNT) composites are interesting materials that could be used in a wide variety of applications. In this study, CNT contents of 0.25, 0.5, 1 and 2 wt% were used for reinforcing epoxy. A nanoindentation device and a temperature regulating system were developed in order to investigate the effect of CNTs on the time-dependent properties of epoxy using relaxations and creep tests on the nano scale. The relaxation tests showed a significant shift for the relaxation spectrum towards shorter times with introducing a low CNT content of 0.25 wt%. Additionally, creep tests showed that both the holding time at a constant load and the unloading velocity have a major effect on the contact stiffness. However, there was no effect for the CNTs on the creep behavior with contents lower than 1 wt%, which was related to the presence of a percolation threshold around this value. T2 - Nanobrücken 2013 CY - Dresden, Germany DA - 20.03.2013 KW - Epoxy KW - CNT KW - Time-dependent KW - Nanoindentation PY - 2013 AN - OPUS4-35533 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 46, Heft 1 T3 - Amts- und Mitteilungsblatt der BAM - 1/2016 PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-357358 SN - 0340-7551 VL - 46 IS - 1 SP - 1 EP - 53 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-35735 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias T1 - 2015 SRV global circular comparison results bulletin N2 - Tribological profile of hydraulic oils by using SRV. The determination of a set of critical, tribological by using different SRV-based test methods. The SRV-based concept of tribological profile generates the wear volumes on two triboelements (specimen), the extreme pressure properties and friction under different contact pressures. Thus, the benchmark and validation of hydraulic oils bear on a wider range of tribological properties. The RR2016 extends with six hydraulic oils to other base oil types including biodegradable fluids, which were all tested according to ASTM D7043 in order to consolidate the correlation between SRV and V104C. T2 - Working Group Meeting about SRV in China 2016 CY - Beijing, China DA - 05.04.2016 KW - SRV KW - Standards KW - China PY - 2016 AN - OPUS4-35744 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias T1 - 2016 SRV global circular comparison results bulletin N2 - Actions from the meeting in April 2016: 1. Four SAC test methods are in place and were revised: SH/T 0721 (Grease, coefficient of friction and wear), SH/T 0784 (Grease, pass load/O.K. load), SH/T 0847 (Oil, coefficient of friction and wear) and SH/T 0882 released by 11-2014 (Oil, pass load/O.K. load). 2. New test method to evaluate anti-fretting properties of greases based was approved by SAC TC280 and will be released. 3. SAC TC280 accepted the project “Simulation of synchronizer by using SRV”. Draft text to be submitted by 03-2017. Discussions on a parallel ASTM test method. 4. A procedure for “Wear Volume” is under development for SAC TC280. T2 - Working Group Meeting about SRV in China 2016 CY - Beijing, China DA - 05.04.2016 KW - SRV KW - Standards KW - China PY - 2016 AN - OPUS4-35745 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias T1 - Recent work of the global SRV working group and the development trend of SRV standards N2 - „Cliff“-testing by using SRV The identification in engine or gear tests of the induction time or off-set point („cliff“), after which wear and friction increased. “Cliff” testing as auxiliary method supports the interpretation of engine tests, as it enhances the values of expensive engine tests, because it enables correlations between friction & wear, either from engine or in SRV tests, with additive depletion, oxidation, viscometrics and dispersancy/detergency. Oil samples taken in discrete intervals and “Cliff” tested monitors the evolution of tribological and functional properties versus engine running time. “Cliff” testing by using SRV is a purposeful tool in order to secure and accelerate metallurgical developments and the development of lubricant formulations. T2 - Working Group Meeting about SRV in China 2016 CY - Beijing, China DA - 05.04.2016 KW - SRV KW - Standards KW - China PY - 2016 AN - OPUS4-35747 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Otremba, Frank T1 - Hazmat tanks under extreme loading condition N2 - Gefahrguttanks werden primär gegen betriebliche Belastungen dimensioniert. Unfallbelastungen spielen hierbei keine Rolle. In der Vergangenheit gab es immer wieder einige katastrophale Unfälle, die nicht nur materielle Schäden zur Folge hatten sondern bei denen auch Todesopfer zu beklagen waren. Zur Ermittlung möglicher Sicherheitsreserven werden Untersuchungen zum Abtrag auslegungsüberschreitender Belastungen durchgeführt. Mit dem Grenzlasttragverfahren steht ein leistungsfähiges Analysewerkzeug zur Verfügung, mit dem nichtlineare Beanspruchungsszenarien bewertet werden können. Der Vergleich der numerischen mit den experimentellen Ergebnissen zeigt dies eindeutig. T2 - Gefahrgutkolloquium CY - Quetètaro, Mexico DA - 14.03.2016 KW - Hazmat tanks PY - 2016 AN - OPUS4-35651 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Frank A1 - Köppe, Enrico A1 - Daum, Werner T1 - Tracking deformation history in split Hopkinson pressure bar testing N2 - The stress vs. strain curve of materials is affected the rate of imposed straining. Among the methods for dynamic testing the technique known as 'split Hopkinson pressure bar' (SHPB) has evolved into the most widely used one to exert high-speed straining. The theory behind it comprises simple equations to compute stress and strain. The reliability of the strain analysis can be assessed by digital image correlation (DIC). The present results indicate that the visually observed strain is smaller than predicted by theory. T2 - 32nd Danubia-Adria Symposium on Advances in Experimental Mechanics CY - Starý Smokovec, Slovakia DA - 22.09.2015 KW - Split Hopkinson pressure bar (SHPB) KW - Digital image correlation (DIC) KW - Digitale Bildkorrelation (DIC) KW - Dynamic testing KW - Dynamische Tests KW - Stress-strain curve KW - Spannungs-Dehnungs-Kurve PY - 2015 SN - 978-80-554-1094-4 SP - 174 EP - 175 PB - University of Zilina, Slovakia CY - Zilina AN - OPUS4-35656 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Oertzen, Alexander T1 - Erfahrungen mit der eindeutigen Kennzeichnung - Lesbarkeit und Inhalte von Datamatrix-Codes N2 - Mit der Richtlinie 2008/43 wurde europaweit ein System zur Rückverfolgung von Explosivstoffen von Herstellung bis zum Verbrauch geschaffen. Dabei erhält jeder Zünder und jede Sprengstoffpatrone eine eindeutige Kennung, die üblicherweise als Datamatrix-Code aufgebracht wird. Seit 2015 muss das System angewandt werden. Trotz einer reichlichen Übergangsfrist gibt es immernoch Probleme im Detail, die sich vor allem auf die IT-mäßige Verarbeitbarkeit beziehen. T2 - 38. Informationstagung Sprengtechnik CY - Siegen DA - 01.04.2016 KW - Explosivstoffe KW - Rückverfolgbarkeit KW - Richtlinie 2008/43 PY - 2016 AN - OPUS4-35658 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Burbank, John A1 - Woydt, Mathias T1 - Optimization of pre-conditioned cold work hardening of steel alloys for friction and wear reductions under slip-rolling contact N2 - The goal of reducing CO2 emissions in the automobile industry has led to the development of increasingly efficient lightweight material solutions that yield enhanced performance. In light of this goal, this current work involves the optimization of the pre-conditioning of novel, high toughness steel bearings without thermo-chemical treatment, with the aim of transferring the running-in phase into the final step of the mechanical finishing process. A case-hardened gear steel and two novel non-case-hardened steels were evaluated. KW - Work hardening KW - Steel KW - Gear KW - Bearing KW - Residual stress KW - Hardness PY - 2016 DO - https://doi.org/10.1016/j.wear.2016.01.011 SN - 0043-1648 VL - 350-351 SP - 141 EP - 154 PB - Elsevier B.V. CY - Amsterdam, u.a. AN - OPUS4-35665 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Konersmann, Rainer T1 - Überdeckungshöhen von Pipelines - Wie tief ist tief genug? N2 - Ein wesentliches Grundbedürfnis ist die Sicherheit, d. h. die Gewissheit, in einer sicheren Umgebung zu leben und zu arbeiten. Die existenzielle Sicherheit ist eine notwendige Voraussetzung zur Befriedigung aller weiteren notwendigen Bedürfnisse. Auch die Technik ist ohne Sicherheit nicht denkbar. Trotz aller Bemühungen kommt es aber immer wieder zu Unfällen, aus welchen Gründen auch immer. Eine Strategie, Unfälle zu verhindern bzw. deren Eintrittswahrscheinlichkeit zu minimieren ist es, zwischen einem Objekt mit einem hohen Gefährdungspotenzial und seiner Nachbarschaft, Barrieren zu errichten, z. B. durch eine schützende Isolierung, Sicherheitsabstände oder durch eine Erdüberdeckung. Die erdgedeckte Verlegung von Pipelines ist Stand der Technik. Über die Überdeckungshöhen scheint es jedoch verschiedene Auffassungen zu geben. Im folgenden Beitrag werden dazu einige Beispiele vorgestellt. KW - Rohrleitungen KW - optimale Überdeckungshöhe KW - Verkehrslasten PY - 2016 SN - 2191-0073 VL - 36 IS - 3 SP - 44 EP - 48 PB - Springer-VDI-Verl. CY - Düsseldorf AN - OPUS4-35681 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Steinborn, Gabriele T1 - Stable aqeous niobium carbide suspensions for production of homogeneous hard materials N2 - Hard materials consist of a hard phase embedded in a metallic binder. In order to achieve high toughness and strength, it is necessary to have a perfect mixing of hard phase and binder, which is mainly achieved by ball milling. Niobium carbide (NbC) has a high potential to substitute tungsten carbide as hard material. The publication presents the development of stable homogeneous and de-agglomerated NbC-dispersions. To prevent agglomeration of the powder, stable suspensions were achieved by surface treatments with the dispersants (PD and HD), which resulted in a charge reversal from a negative to a positive zeta potential. This surface-modified powder guaranteed a stable re-dispersion in the binder suspension. Nickel powder was added as metallic binder. This suspension was suited for 3D-printing. The green samples could be sintered in vacuum or Argon atmosphere. T2 - 91. Jahrestagung der deutschen keramischen Gesellschaft CY - Freiberg, Germany DA - 07.03.2016 KW - Niobium carbide powder KW - Stable suspensions KW - Reduction of agglomerates PY - 2016 AN - OPUS4-35636 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin A1 - Heyn, A. ED - Lampke, T. ED - Wagner, G. ED - Wagner, M.F.-X. T1 - Korrosionsuntersuchungen mit gelartigen Elektrolyten N2 - Bei elektrochemischen Untersuchungen von atmosphärischen Korrosionsreaktionen an deckschicht- und passivschichtbildenden Werkstoffen stößt man elektrolytseitig an Grenzen. So erweisen sich sowohl das Nachempfinden eines dünnen Feuchtfilms als auch die Interpretation von elektrochemischen Messungen in so genannten Bulk-Lösungen (eine „Masse“ an Elektrolyt) hinsichtlich des Korrosionsverhaltens unter atmosphärischen Bedingungen häufig als schwierig. Eine neue Herangehensweise an diese Problemstellung in der Korrosionsforschung beinhaltet den Einsatz von gelartigen Elektrolyten als Alternative zu den Bulk-Elektrolyten. Gelartige Elektrolyte bilden einen dünnen Feuchtfilm auf der Werkstoffoberfläche aus, wodurch die natürlich gebildete Deckschicht ähnlich wie an Atmosphäre beeinflusst wird und nahezu zerstörungsfrei untersucht werden kann. Durch eine elektrochemische Instrumentierung können geeignete Kennwerte wie Polarisationswiderstände und Korrosionsströme ermittelt werden, die Aussagen zur Kinetik der Deckschichtbildung und zur Stabilität der gebildeten Deckschichten unter Einwirkung eines dünnen Feuchtfilms ermöglichen. Anhand von auf Polysaccharid basierenden Gelpads werden im vorliegenden Beitrag verschiedene Zinkschichtsysteme und Aluminiumlegierungen untersucht, die natürlich gebildeten Deckschichten elektrochemisch charakterisiert und korrosionsrelevante Kennwerte bestimmt. Die ermittelten Kennwerte erlauben eine Differenzierung verschiedener Schichtsysteme und beschreiben die momentane Schutzwirkung der Deckschichten unter atmosphärischen Bedingungen. T2 - 18. Werkstofftechnisches Kolloquium der TU Chemnitz CY - Chemnitz, Germany DA - 10.03.2016 KW - Korrosionsuntersuchungen KW - Corrosion investigations KW - Verzinkungen KW - Zing coatings KW - gelartige Elektrolyte KW - Gel-type electrolytes PY - 2016 SN - 978-3-00-052212-3 SN - 1439-1597 VL - 59 SP - 313 EP - 323 PB - TU Chemnitz, Fakultät für Maschinenbau, Institut für Werkstoffwissenschaft und Werkstofftechnik CY - Chemnitz AN - OPUS4-35637 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias T1 - Tailoring the functional properties of niobium carbide N2 - Several phases, like Nb₄C₃, Nb₆C₅ and other short and long range ordered phases occur in the region of homogeneity of NbCₓ (0,75≤ x ≤1.0) in the binary phase diagram. Properties, like micro-hardness, hot hardness, sliding wear resistance, elastic modulus and toughness can be tailored by the C/Nb ratio, the addition of secondary carbides and the type of binder. Supporting results from different grades with varying C/Nb ratio or binder types were illuminated. Thus, the NbC system offers to producers a wider process window, than WC. The impact of These tailored properties on sliding wear and cutting performance was illuminated by tribological and machining results. Niobium is today largely available. NbC can be synthesized by carbothermal conversion of Nb₂O₅ or be metallurgically grown and leached out, provides comparably low friction in many relevant tribo-contacts and displays low wear. NbC and Nb₂O₅ have so far no REACH classification related to human toxicology and are not listed as substances of very high concern contrary to WO₃ and Co₃O₄. T2 - 40th International Conference and Exposition on Advanced Ceramics and Composites CY - Daytona Beach, FL, USA DA - 24.01.2016 KW - Niobium carbide KW - Hard metal KW - Wear KW - Friction KW - Machining KW - Cutting KW - Metal matrix composite PY - 2016 SP - Paper: 2347292, 1 EP - 13 AN - OPUS4-35640 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wu, Cheng-Chieh T1 - Inverse finite element adjustment of material parameters from integrated analysis of displacement field measurement N2 - The integration of finite element method (FEM) into the least-squares adjustment presented in is further extended for a joint evaluation of an elastostatic model and displacement field measurement. For linear solids which obey the Hooke's law, the material parameters determination from measurements is being examined. T2 - 32nd Danubia-Adria Symposium on advances in experimental mechanics CY - Starý Smokovec, Slovakia DA - 22.09.2016 KW - Integrated analysis KW - Inverse problem KW - Finite element method KW - Least-squares adjustment KW - Model and measurement based analysis PY - 2015 AN - OPUS4-35648 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Javdanitehran, M. A1 - Berg, D. Ch. A1 - Dümichen, Erik A1 - Ziegmann, G. ED - Javdanitehran, M. T1 - An iterative approach for isothermal curing kinetics modelling of an epoxy resin system N2 - In this work a novel iterative method for isothermal cure kinetic modelling of an epoxy resin system using differential scanning calorimetry (DSC) technique is presented. To reach the isothermal cure temperature, the sample has to be heated up from ambient temperature. This is commonly done with very high heat-up rates to minimise the time the sample reacts at temperatures other than the desired one. However, during heat up with high heating the amount of released energy rates cannot be measured directly because the shape of baseline is unknown. This means that the cure state at the beginning of the isothermal stage is unknown. For fast curing systems this unknown cure state causes significant inaccuracies in cure kinetics modelling. The presented iterative approach attempts to estimate the released enthalpy during heat-up of an isothermal run through an iterative numerical modelling of the heat-up phase. In each iteration the algorithm starts by estimating the enthalpy released during heat-up based on the recorded temperature profile and the calibrated model of the previous iteration. At the same time, it estimates the degree of cure at the end of the heat-up phase. Once the initial cure state is known the total heat of enthalpy can be recalculated for the current iteration. Subsequently the degree of cure and curing rate are re-evaluated with the newly estimated total enthalpy and used for determining the kinetics parameters. This is done by simultaneous fitting of the selected model to all experimental heat flow curves using a non-linear nonrestricted multivariable fitting method. The model with these new parameters is used again to estimate the released enthalpy and cure degree during the heat-up phase. The described loop is repeated until a predefined convergence criterion is satisfied. For modelling the reaction kinetics, the Kamal–Sourour equation accompanied with Rabinowitch approach to consider the diffusion effects is used. The diffusion reaction rate is modelled by the free volume model proposed by Huguenin and Klein. DiBenedetto model is applied to predict the Evolution of glass transition temperature against the degree of cure. In order to compensate the effect of the Initial values in the model’s calibration, the algorithm is implemented in a routine, which assesses the quality of the fitting and consequently selects the cure kinetics parameter. The described algorithm and the Routine are implemented in MATLAB. This paper demonstrates the application of this approach for using cure kinetics modelling to predict the degree of cure and the glass transition temperature. It supports the obtained results with validation tests using isothermal, dynamic and combined temperature profiles. KW - Epoxy resins KW - Curing kinetics KW - DSC KW - Isothermal PY - 2016 DO - https://doi.org/10.1016/j.tca.2015.11.014 VL - 2016 IS - 623 SP - 72 EP - 79 PB - Elsevier B.V. AN - OPUS4-35719 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ortel, Erik A1 - Bernicke, M. A1 - Eckhardt, B. A1 - Bernsmeier, D. A1 - Schmack, R. A1 - Kraehnert, R. A1 - Lippitz, Andreas T1 - Synthesis and OER activity of NiO coatings with N2 - Catalysts based on nickel oxide are some of the most active catalysts for the oxygen evolution reaction (OER) in alkaline media. However, preparing catalytic coatings with high surface area and good accessibility of the active sites remains challenging. We present a new approach for the synthesis of homogeneous and binder-free nickel oxide coatings comprising a highly accessible ordered mesopore structure. The synthesis is achieved via evaporation induced self assembly utilizing PEOPB-PEO triblock copolymers as pore template and a chemical complex of Ni2+ and citric acid as precursor. Excessive crystallization behaviour of NiO is avoided by thermal conversion of the precursor into an amorphous Ni carbonate intermediate, followed by transition of the carbonate into the metal oxide. We present a comprehensive analysis of the obtained materials in terms of morphology, crystallinity, surface area, composition, and OER activity of differently calcined catalysts. Retaining a low crystallinity and high surface area during the Synthesis proofs to be the most important factor in obtaining a highly active OER catalyst. KW - XPS KW - nanoparticle KW - catalysis PY - 2016 UR - http://onlinelibrary.wiley.com/doi/10.1002/slct.201600110/abstract DO - https://doi.org/10.1002/slct.201600110 VL - 2016 IS - 3/2016 SP - 482 EP - 489 PB - Wiley Online Library CY - Weinheim AN - OPUS4-35725 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kronemann, Jens A1 - Hünger, K.-J. T1 - Aggregate reactivity and the efficiency of supplementary cementing materials N2 - The knowledge of dissolution processes of aggregates and supplementary cementing materials (SCMs) in alkaline solutions can help to describe the expansion of concretes caused by alkali-silica reaction (ASR) and the effects to avoid ASR by using SCMs in more details. Therefore, dissolution experiments in alkaline solutions under different pH values and different temperatures were performed using aggregates in the original grain size and SCMs in different ratios. The concentrations of soluble silica and additionally alumina were determined by ICP-OES. The investigations showed that up to now the “best” conditions to explain the damage behavior of concrete structures are a pH value of 13 (e.g. 0.1 M KOH solution) and a temperature of 80 °C. The evaluation bases on the parameter “excess silica” which is calculated from the dissolved silica and alumina of the aggregates and the SCMs. It was demonstrated that SCMs reduce and sometimes stop the dissolution of aggregates. The efficiency of the SCMs depends on their amount and chemical composition. T2 - 13th International conference on recent advances in concrete technology and sustainability issues CY - Ottawa, Canada DA - 14.07.2015 KW - alkali silica reaction KW - aggregate reactivity KW - dissolution of silica and alumina KW - dissolution rate PY - 2015 SN - 978-1-942727-23-1 SP - SP-303-26, 355 EP - 370 AN - OPUS4-35609 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hünger, K.-J. A1 - Kronemann, Jens A1 - Hübert, C. A1 - Scholz, Y. T1 - On the mechanism of ASR inhibition by Si and Al containing SCMs N2 - The use of supplementary cementing materials (SCMs) added to concrete mixtures can avoid the alkali-silica reaction. Such materials have a wide range of composition and therefore the inhibition mechanisms can be very differently. The effectiveness of SCMs which provide silica and alumina into the alkaline solution cannot only be explained by reducing the OH--concentration of the pore solution. From dissolution experiments in potassium hydroxide solutions, an interaction was noted between the aggregate and five SCMs via the alkaline solution. Under specific conditions, no silica is released from the aggregate grains. Mineralogical investigations (XRD, SEM+EDX) of the grain surfaces confirm that quartz is the main source of silica. In the presence of alumina providing SCMs, the quartz dissolution is strongly reduced or even sometimes stopped. On surfaces of grains a very thin layer can be observed which is probably responsible for reduction or stopping of the silica dissolution and therefore for the inhibition of ASR. T2 - 13th International conference on recent advances in concrete technology and sustainability issues CY - Ottawa, Canada DA - 14.07.2015 KW - alkali-silica reaction KW - alkali reactivity KW - solubility KW - supplementary cementing materials KW - surface layer PY - 2015 SP - 437 EP - 451 AN - OPUS4-35612 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fischer, Franziska A1 - Schmidt, M. U. A1 - Greiser, Sebastian A1 - Emmerling, Franziska T1 - The challenging case of the theophylline–benzamide cocrystal N2 - Theophylline has been used as an active pharmaceutical ingredient (API) in the treatment of pulmonary diseases, but due to its low water solubility reveals very poor bioavailability. Based on its different hydrogen-bond donor and acceptor groups, theophylline is an ideal candidate for the formation of cocrystals. The crystal structure of the 1:1 benzamide cocrystal of theophylline, C7H8N4O2·-C7H7NO, was determined from synchrotron X-ray powder diffraction data. The compound crystallizes in the tetragonal space group P41 with four Independent molecules in the asymmetric unit. The molecules form a hunter’s fence packing. The crystal structure was confirmed by dispersion-corrected DFT calculations. The possibility of salt formation was excluded by the results of Raman and 1H solid-state NMR spectroscopic analyses. KW - powder diffraction KW - theophylline KW - benzamide KW - cocrystal KW - crystal structure KW - active pharmaceutical ingredient KW - dispersion-corrected density-functional theory PY - 2016 DO - https://doi.org/10.1107/S2053229616002643 SN - 2053-2296 VL - 72 IS - 3 SP - 217 EP - 224 AN - OPUS4-35621 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit A1 - Werner, Jan A1 - Heming, Frank A1 - Jochems, Frank T1 - Impact of biocomponents in the fuel and heating oil on the compatibility of sealing materials N2 - The objective of this research was to determine the resistance of frequently used sealing materials such as FKM, FVMQ, VMQ, EPDM, CR, CSM, IIR, PA, NBR and PUR in fuels and heating oil with and without admixtures of biogenic sources such as E10, diesel fuel with 5 % biodiesel, non-aged and 2 year aged B10 (heating oil with 10 % biodiesel), pure diesel, standard heating oil and premium grade fuel Super plus at 20 °C, 40 °C and 70 °C. Mass, tensile strength and breaking elongation of the test specimens were determined before and after the exposure for 84 days in the fuels. The visual examination of some elastomer test specimens clearly showed the great volume increase until break or partial dissolution. Shore hardness A and D (for PA) were determined before and after exposure of the test specimens in the biofuels for 42 days. There is not determined a threshold for the reduction in tensile properties and Shore hardness in the international standards. Therefore a threshold of 15 % was determined for the evaluation of the compatibility. In summary, it can be therefore stated that the chemical resistance of the fluoropolymers FKM and FVMQ in fuels and biofuels is the best one. T2 - CORROSION 2016 CY - Vancouver, Kanada DA - 06.03.2016 KW - sealing materials KW - compatibility KW - biofuels PY - 2016 SP - Paper No. 7307, 1 EP - 12 PB - NACE INTERNATIONAL, Publications Division CY - Houston, Texas 77084 (USA) AN - OPUS4-35622 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit A1 - Werner, Jan A1 - Heming, Frank A1 - Jochems, Frank T1 - Impact of biocomponents in the fuel and heating oil on the compatibility of sealing materials N2 - The objective of this research was to determine the resistance of frequently used sealing materials such as FKM, FVMQ, VMQ, EPDM, CR, CSM, IIR, PA, NBR and PUR in fuels and heating oil with and without admixtures of biogenic sources such as E10, diesel fuel with 5 % biodiesel, non-aged and 2 year aged B10 (heating oil with 10 % biodiesel), pure diesel, standard heating oil and premium grade fuel Super plus at 20 °C, 40 °C and 70 °C. Mass, tensile strength and breaking elongation of the test specimens were determined before and after the exposure for 84 days in the fuels. The visual examination of some elastomer test specimens clearly showed the great volume increase until break or partial dissolution. Shore hardness A and D (for PA) were determined before and after exposure of the test specimens in the biofuels for 42 days. There is not determined a threshold for the reduction in tensile properties and Shore hardness in the international standards. Therefore a threshold of 15 % was determined for the evaluation of the compatibility. In summary, it can be therefore stated that the chemical resistance of the fluoropolymers FKM and FVMQ in fuels and biofuels is the best one. T2 - CORROSION 2016 CY - Vancouver, Kanada DA - 06.03.2016 KW - compatibility KW - sealing materials KW - biofuels PY - 2016 AN - OPUS4-35623 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wu, Cheng-Chieh A1 - Weisbrich, S. A1 - Neitzel, F. ED - Nicoletto, G. ED - Pastrama, S. D. ED - Emri, I. T1 - Inverse finite element adjustment of material parameters from integrated analysis of displacement field measurement N2 - The determination of material parameters from displacement field measurement is being examined for linear elastic solid. A frequently used approach to compute material constants can be found in many studies. Even though they presented the approach in many different variations, but in the end they are essentially based on the same algorithm: Parameters are iteratively tuned until the computed results are in accordance with the measurements. The main drawback of this approach is that mainly commercial software is used that hinders us to investigate its inner evaluation process. This leads to the question, how the results from this commercial software can be trusted. On the contrary to these debatable approaches, we present a method that inverts the procedure of finite element method by using the most general model for a least-squares adjustment – the GAUSS-HELMERT Model. T2 - 32nd DANUBIA ADRIA SYMPOSIUM on Advances in Experimental Mechanics CY - Starý Smokovec, Slovakia DA - 22.09.2015 KW - Integrated analysis KW - Inverse problem KW - Finite element method KW - Least-squares adjustment KW - Model and measurement based analysis PY - 2016 UR - http://www.sciencedirect.com/science/article/pii/S2214785316002091 DO - https://doi.org/10.1016/j.matpr.2016.03.004 SN - 2214-7853 VL - 3 IS - 4 SP - 1211 EP - 1215 PB - Elsevier Ltd. AN - OPUS4-35629 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meier, Karl T1 - Kunststoffe im Bauwesen - Ein Verzeichnis von Kunststoff-Erzeugnissen für das Bauwesen N2 - In den letzten Jahren hat die Verwendung von Kunststoffen im Bauwesen einen erheblichen Aufschwung genommen. Hierbei hat nicht nur der Umsatz, sondern auch der Verwendungsumfang von Jahr zu Jahr zugenommen, was nicht zuletzt seine Ursache in den Variationsmöglichkeiten der Eigenschaften von Kunststoffen hat. So befindet sich eine Vielzahl von Kunststoff-Erzeugnissen für das Bauwesen mit unterschiedlichen Eigenschaften auf dem Markt. Um Bauherren, Bauträgern und Architekten eine Übersicht über geeignete Kunststoff-Erzeugnisse und ihre technischen Anwendungsmöglichkeiten im Bauwesen zu geben, ist vom Bundesministerium für Wohnungswesen, Städtebau und Raumordnung die Aufstellung eines Verzeichnisses „Kunststoffe im Bauwesen“ angeregt worden. Dieses Verzeichnis soll die Anwendung von solchen Kunststoff-Erzeugnissen erleichtern, die sich als geeignet und bewährt herausgestellt haben. Dadurch wird indirekt eine Steigerung der Güte, der baulichen Ausführung und Wohnungsausstattung ermöglicht, überdies wird das Kunststoff-Verzeichnis dazu beitragen, Vorurteile gegen die Verwendung von Kunststoffen zu beseitigen. Das Verzeichnis hat keinerlei amtlichen Charakter, wobei jedoch angenommen wird, das sich auch amtliche Stellen des Verzeichnisses bedienen werden. Es enthält keine Preisangaben. PY - 1963 SN - 0023-5563 VL - 53 IS - 1 SP - 56 EP - 57 PB - Hanser CY - München AN - OPUS4-30144 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Zerbst, Uwe ED - Zerbst, Uwe T1 - Analytische bruchmechanische Ermittlung der Schwingfestigkeit von Schweißverbindungen (IBESS-A3) N2 - Ziel des DFG-AiF-Forschungsclusters IBESS war die Entwicklung einer Methodik zur bruchmechanischen Ermittlung von Wöhlerkurven in Schweißverbindungen. Dem vorliegenden Teilprojekt A3 kamen dabei zwei Aufgaben zu: die Entwicklung einer analytischen bruchmechanischen Methodik und die Koordinierung des insgesamt acht Partner umfassenden Clusters. Dieser Bericht fasst die Ergebnisse der erstgenannten Aufgabe zusammen. Die bruchmechanische Methode ist durch folgende Aspekte charakterisiert. (a) Sie beschreibt sowohl Kurz- als auch Langrisswachstum. Ersteres umfasst mechanisch und physikalisch kurze Risse. Mechanisch kurze Risse weisen Abmessungen in der Größenordnung der plastischen Zone auf, weshalb sie zwar bruchmechanisch, nicht jedoch auf der Basis des linear-elastischen K-Konzepts charakterisiert werden können. Im Projekt wurde entsprechend eine Methode zur Bestimmung eines „plastizitätskorrigierten“ zyklischen K-Faktors entwickelt, die auf dem zyklischen J-Integral beruht. Physikalisch kurz bedeutet, dass die Rissschließeffekte im Ausgangsstadium der Rissentwicklung zunächst noch nicht vorhanden sind, dann jedoch graduell aufgebaut werden, bis sie mit Erreichen des Langrissstadiums eine risstiefenunabhängig konstante Größe erreichen. Beschrieben wird dieser Effekt durch die Anwendung der sogenannten zyklischen R-Kurve, der Funktion des Schwellenwerts gegen Rissausbreitung von der Risstiefe. Mittels Rissarrestbetrachtungen des kurzen Risses werden (b) die Ausgangsrissgröße für die weitere Bruchmechanikanalyse und (c) die für N = 107 definierte Dauerfestigkeit der Bauteile bestimmt. Die Analyse erfolgt (d) statistisch, Schwankungen der lokalen Nahtgeometrie entlang des Nahtübergangs über ein Modell äquidistanter Abschnitte einbezogen werden. (e) Eigenspannungen werden sowohl im unbehandelten Schweißzustand als auch nach zyklischer Belastung berücksichtigt. Das Modell wird an insgesamt 33 Wöhlerkurven validiert, die an drei Schweißverbindungsformen (Stumpfstoß, Kreuzstoß, Längssteife) mit je zwei unterschiedlichen Ausführungen, zwei Werkstoffen (S355NL und S960QL), sowie im spannungsarmgeglühten und ungeglühten Zustand experimentell ermittelt wurden. KW - Bruchmechanik KW - Schweißverbindungen KW - Schwingfestigkeit PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-359891 SP - Römisch I EP - 182 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-35989 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - Mimicking lizard-like surface structures upon ultrashort laser pulse irradiation of inorganic materials N2 - The wetting behavior of material surfaces can be controlled by surface structures. We functionalized inorganic material surfaces, such as steel, titanium alloy and silicon, to modify the wetting behavior using ultrashort laser pulses (fs- to ps-range). The laser processing was performed by scanning the laser beam across the surface of initially polished flat sample material. A combined experimental and theoretical study of the laser processing parameters (peak fluence, scan velocity, line overlap) allowed the identification of different regimes associated with characteristic surface morphologies (laser-induced periodic surface structures, grooves, micro cones, dimples, etc.). Analyses of the surface using optical as well as scanning electron microscopy allowed the identification of morphologies providing the optimum similarity to the natural skin of lizards. For mimicking skin structures of moisture-harvesting lizards towards an optimization of the surface wetting behavior, additionally, a two-step laser processing strategy was established for realizing hierarchical micro- and nanostructures. In this approach, a laser-generated regular array of small dimples was superimposed (step 2) to the micron-scaled capillaries processed before (step 1). Optical focus variation imaging measurements finally revealed the three dimensional topography of the laser processed surfaces derived from lizard skin structures. The functionality of these surfaces was analyzed in view of wetting properties. T2 - E-MRS 2016 Spring Meeting, Symposium C: "Laser-material interactions for tailoring future applications" CY - Lille, France DA - 02.05.2016 KW - Laser-induced periodic surface structures (LIPSS) KW - Femtosecond laser ablation KW - Steel KW - Lizard KW - Wetting PY - 2016 AN - OPUS4-36047 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - Tribological properties of femtosecond laserinduced periodic surface structures on metals N2 - Laser-induced periodic surface structures (LIPSS, ripples) were generated on steel and titanium surfaces upon irradiation with multiple linear polarized femtosecond laser pulses (pulse duration 30 fs, central wavelength 790 nm). The experimental conditions (laser fluence, spatial spot overlap) were optimized in a sample-scanning geometry for the processing of large surface areas covered homogeneously by the nanostructures. The irradiated surface regions were subjected to optical microscopy (OM), white light interference microscopy (WLIM) and scanning electron microscopy (SEM) revealing sub-wavelength spatial periods. The nanostructured surfaces were tribologically tested under reciprocal sliding conditions against a sphere of hardened 100Cr6 steel at 1 Hz using paraffin oil and engine oil as lubricants. After 1000 sliding cycles at a load of 1.0 N, the corresponding wear tracks were characterized by OM and SEM. For specific conditions the laser-generated nanostructures endured the tribological treatment. Simultaneously, a significant reduction of the friction coefficient was observed in the laser-irradiated (LIPSS-covered) areas when compared to the non-irradiated surface, indicating the potential benefit of laser surface structuring for tribological applications. T2 - SPIE Photonics West Conference, Symposium "Laser Applications in Microelectronic and Optoelectronic Manufacturing" (LAMOM) XXI CY - San Francisco, CA, USA DA - 13.02.2016 KW - Femtosecond laser ablation KW - Laser-induced periodic surface structures (LIPSS) KW - Tribology KW - Friction KW - Wear PY - 2016 AN - OPUS4-36041 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kirner, Sabrina T1 - Femtosecond laser-induced periodic surface structures on titanium nitride coatings for tribological applications N2 - Laser-induced periodic surface structures (LIPSS) were generated on titanium nitride (TiN) hardcoating surfaces (deposited on metallic substrates) upon irradiation with multiple linearly polarized femtosecond laser pulses in air (30 fs duration, 790 nm wavelength, 1 kHz pulse repetition rate). The conditions were optimized in a sample-scanning geometry for the processing of large surface areas (5 mm x 5 mm) covered homogeneously by nanostructures with sub-wavelength periods ranging between ~200 nm and 700 nm. For these nanostructures the coefficient of friction was characterized under reciprocating sliding condition against a ball of hardened steel at 1 Hz using different lubricants (regime of mixed friction). After 1000 cycles, the corresponding wear tracks were characterized by optical and scanning electron microscopy. High-resolution energy dispersive X-ray analyzes (EDX) allowed the visualization of chemical alterations within the wear tracks. For specific conditions, the nanostructures endured the tribological treatment. Our experiments provide a qualification of the tribological performance of the fs-LIPSS on TiN surfaces. T2 - E-MRS 2016 Spring Meeting, Symposium C: "Laser-material interactions for tailoring future applications" CY - Lille, France DA - 02.05.2016 KW - Femtosecond laser ablation KW - Laser-induced periodic surface structures (LIPSS) KW - Tribology KW - Friction KW - Wear KW - Titanium nitride PY - 2016 AN - OPUS4-36042 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias T1 - Substituting tungsten carbide (WC) as cutting tools and for wear protection by niobium carbide (NbC) N2 - As a refractory carbide, niobium carbide (NbC) is today still a forgotten carbide with hidden properties, such as wear resistance, thus qualifying NbC for the group of tribological materials with enhanced wear resistance. Several phases, like Nb₄C₃, Nb₆C₅ and other short and long range ordered phases occur In the region of homogeneity of NbCx (0,75≤ x ≤1.0) in the binary phase diagram, which enable the tailoring of properties and offers a much wider process window than known from WC. The type binder (Co, Ni, NiMo) and its concentration as well as the sintering process (SPS, liquid phase sintering) determine the box “hardness-toughness”, which will be illuminated based on more than 100 grades. The impact of these tailored properties on sliding wear (T= 22/400°C; v= 0,1-10 m/s) and cutting performance will be illuminated by tribological and machining results. Cutting test results under emulsion and coolant-free operation of cobalt and Fe3Al bonded, straight NbC versus WC based inserts against different alloys (C60, 100Cr6, 42CrMo4, X90CrMoV18, 300WA, GG35) will be highlighted. T2 - STLE 2016 Annual Meeting and Exhibition CY - Las Vegas, NV, USA DA - 15.05.2016 KW - Niobium Carbide (NbC) KW - Friction KW - Wear PY - 2016 AN - OPUS4-36152 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lohrer, Christian T1 - Sachverständigenausschuss für explosionsgefährliche Stoffe (SVA) N2 - Überblick über die Aktivitäten des SVA aus den letzten Jahren. T2 - 11. Informationsveranstaltung Sprengstoffe und Pyrotechnik CY - Berlin, Germany DA - 19.05.2016 KW - Sprengstoffrecht KW - Technische Regeln PY - 2016 AN - OPUS4-36156 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Naghib-zadeh, Hamid T1 - High-strength and gas-tight ceramic-ceramic joints by RAB composite tapes N2 - Ceramic components with complex shape cannot be produced frequently by usual ceramic forming and sintering processes. Therefore, numerous joining methods were developed and introduced in industrial scale. Nowadays, multi-stage Mo-Mn-process and active brazing are preferentially used, if temperature-stable and gastight joints are required. Unfortunately, both processes involve cost-intensive thermal processes: hydrogenous atmosphere is essential for metallization in Mo-Mn-process and active brazing takes place under vacuum. Thermal processes can be drastically simplified by using Reactive Air Brazing (RAB). Joining under air atmosphere is an interesting alternative, especially to join oxide ceramic components among themselves. So far, main disadvantage of RAB is low strength of join connections. Aim of this investigation was the development of high-strength, thermal shock resistant and gastight ceramic-ceramic joints by RAB. Therefore, - commercial, silver and copper oxide containing RAB soldering composition was modified by addition of ceramic particles with low thermal expansion coefficients (TEC). Hence, thermal misfit between TEC of solder and ceramic components was significantly reduced. - RAB soldering paste was replaced with newly developed RAB composite tapes, produced by ceramic “doctor blade” technology. Thereby, improved potential exist to tailor the brazing layer relating to composition, thickness and thickness uniformity. Gastight alumina-alumina, alumina-zirconia and zirconia-zirconia joints with strongly improved strength were produced by novel composite tapes. No strength degradation of joints was observed after thermal cycling up to 700°C. T2 - Jahrestagung der Deutschen Keramischen Gesellschaft (DKG) 2016 CY - Freiberg, Germany DA - 07.03.2016 KW - Brazing KW - Compsite tapes KW - Ceramic-ceramc joints PY - 2016 AN - OPUS4-36114 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Klingbeil, Dietmar A1 - Svendsen, B. A1 - Reusch, F. T1 - Gurson-based modelling of ductile damage and failure during cyclic loading processes at large deformation N2 - Purpose is the formulation, numerical implementation, identification and application of a material model for ductile damage and failure during cyclic and non-proportional loading. The authors combined a hyperelasticity-based elasto-plastic model for non-linear isotropic as well as kinematic hardening with a modified Gurson model. Evolution strategy helped identify the model parameters for the high-strength steel 10MnMoNi5-5. The simulation of ductile failure in fracture mechanics specimens verified the model with respect to cyclic loading at two temperatures. The simulation of additional fracture mechanics applications validated the model as to the development of residual stresses at the crack tip under cyclic loads. KW - Ductile damage KW - Combined non-linear hardening with cyclic loading KW - Finite-element simulation KW - Material parameter identification KW - Residual stresses PY - 2016 UR - http://www.sciencedirect.com/science/article/pii/S0013794416301138 DO - https://doi.org/10.1016/j.engfracmech.2016.03.023 SN - 0013-7944 VL - 160 SP - 95 EP - 123 PB - Pergamon-Elsevier Science Ltd. CY - Oxford, UK AN - OPUS4-36121 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kloß, Heinz A1 - Woydt, Mathias T1 - Prediction of tribological limits in sliding contacts: flash temperature calculations in sliding contacts and material behavior N2 - In order to achieve greater efficiency or to meet light weight requirements, components are downsized. This, however, increases the load, e.g., Hertzian or nominal contact pressures and stresses of tribosystems. This load is expressed as pₐ·v-value, the product of nominal contact pressure and sliding velocity. pₐ·v-values are an effective tool for design engineers for predicting low wear/high wear transitions. Therefore, in the present work, topographical analysis has been combined with the plasticity of micro-asperities and the flash temperatures to estimate the limits of pₐ·v diagrams. The central piece of this set of models presented here is the calculations for flash temperatures and contact mechanics of micro-asperities. This central piece is used to predict the performance of materials in high velocity (turbines, machinery) and low velocity (human joint) applications. It is shown that the model combination suggested here is a useful tool for screening and preselecting a candidate and new materials with respect to tribological requirements before engaging in expensive testing. KW - Hot spot KW - Flash temperature KW - Micro-asperity KW - Abrasive wear KW - Turbine KW - Artificial hip joint KW - Low wear/high wear transition PY - 2016 DO - https://doi.org/10.1115/1.4033132 SN - 0742-4787 SN - 1528-8897 VL - 138 IS - 3 SP - 031403-1 EP - 031403-11 PB - The American Society of Mechanical Engineers AN - OPUS4-36122 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Spranger, Holger T1 - THz-ToF techniques for the detection of inherent discontinuities in dielectric materials based on SAFT N2 - The ability to penetrate dielectric materials makes T-rays attractive to reveal discontinuities in polymer and ceramic materials. Changes of travelling time (ToF) and pulse shape due to the interactions of THz pulses with the dielectric material and its inherent discontinuities can be observed. A tomogram of the object under the test can be reconstructed from time of flight diffraction (ToFD) scans if a synthetic focusing aperture (SAFT) algorithm is applied. T2 - 7th International Workshop on Terahertz Technology and Applications CY - Kaiserslautern, Germany DA - 15.03.2016 KW - Terahertz synthetic aperture dielectric materials PY - 2016 AN - OPUS4-36221 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Spranger, Holger T1 - THz-ToFD Tomography with Synthetic-Aperture-Aperture N2 - Terahertz-radiation (T-ray) are electromagnetic waves within a frequency range between 0,3 to 6 THz. T-rays are nonionising! They penetrate plastic, paper, ceramic and fabric. It is promising to use T-Rays for CT-applications to reveal uncertainties in dielectric materials. T2 - 8. THz-PhD-meeting CY - Marburg, Germany DA - 06.08.2013 KW - Terahertz Tomography synthetic aperture PY - 2013 AN - OPUS4-36223 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Muhammad, R. T1 - Influence of the of dealumination and porosity on the acid sites of natural zeolite clinoptilolite N2 - Heavy feedstock from crude and bio oil is a widely available and renewable resource for production of fuel and starting materials for other organic valuables by cracking or hydrocracking. Catalytic processing of heavy feedstock can meet the increased demand of energy up to a great extent. It requires the application of acidic catalysts like zeolites. However, the used synthetic catalysts are difficult to recover and reuse and are mostly spent. The use of natural zeolite as spent catalysts may open new perspectives in the chemical use of heavy feed feedstock by chemical conversion. Natural zeolites are not expensive, widely available and environment friendly. Clinoptilolite is the most abundant natural zeolite. Clinoptilolite has a crystalline structure with a defined micropore system of medium size showing unique ion exchange and sorption properties. However, it is catalytically active only in the H-form. Also certain porosity is required for improvement of the accessibility of active sites. This paper deals with the tuning of acid properties and of the mesoporosity of the clinoptilolite by variation of the Si/Al framework ratio, extra-framework aluminum and modification of the porosity by specific acid and water vapor treatment. The preparation of hierarchical pore structures containing interconnected micro-meso-macropores is an important factor influencing the catalytic performance. The obtained materials have been characterized by XRD, TEM, FTIR, Raman, TG/DSC. The chemical composition has been determined by ICP-AES. The porosity have been investigated by nitrogen adsorption desorption measurements. The acidity has been measured by Ammonia-TPD. The extent of dealumination, stability of the clinoptilolite against acid treatment and the change in the nature of acid sites and their local structure has been studied by solid state 29Si and 27Al MAS NMR spectroscopy in detail. The catalytic activity has been investigated in the acetalization of benzaldehyde with 1,3-butanediol. The impact of the porosity, change of the Si/Al ratio as well as present Al species on catalytic properties will be discussed. T2 - 28. Deutsche Zeolith-Tagung CY - Giessen, Germany DA - 02.03.2016 KW - NMR KW - Zeolite KW - Clinoptilolite KW - Catalyst PY - 2016 AN - OPUS4-35886 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nguyen, V. H. A1 - Ren, Y. A1 - Lee, Y. R. A1 - Tuma, Dirk A1 - Min, B.-K. A1 - Shim, J.-J. T1 - Microwave-assisted synthesis of carbon nanotube-TiO2 nanocomposites in ionic liquid for the photocatalytic degradation of methylene blue N2 - A simple and efficient method of preparing composites of carbon nanotubes and titania (CNT-TiO2) is reported via a microwave-assisted synthesis in an ionic liquid, [bmim][BF4]. CNT-TiO2 nanocomposites were formed by the thermal decomposition of titanium (IV) isopropoxide (Ti(OPri)4) in the presence of CNTs under microwave irradiation. The obtained product was characterized by BET surface area, XRD, SEM, and TEM. TiO2 particles with average size of 9 nm were as anatase. The surface area of the Composites increased with an increase of CNT content. Moreover, the catalytic efficiency of the composite was investigated through the photoelectrodegradation of methylene blue. KW - Carbon nanotube KW - Ionic liquid KW - Microwave KW - Photocatalyst KW - TiO2 nanoparticles PY - 2012 DO - https://doi.org/10.1080/15533174.2011.610021 SN - 1553-3174 SN - 1553-3182 VL - 42 IS - 2 SP - 296 EP - 301 PB - Taylor and Francis Group, LLC CY - London AN - OPUS4-35895 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Burbank, John A1 - Woydt, Mathias T1 - Friction and wear reductions in slip-rolling steel contacts through pre-conditioned chemical tribofilms from bismuth compounds N2 - Downsizing in mechanical systems requires effective lubrication strategies to ensure that increased contact stresses do not cause critical material failure during operation. Additionally, eco-toxicological consideration are becoming increasingly important. In this regard, the goal of this investigation is to transfer the running-in phase into the final step of the mechanical finishing process through the targeted pre-conditioning of novel, high toughness steel bearings without thermo-chemical treatments and compare these to conventional, case-hardened Steels. Pre-conditioning involved implementation of the ecologically sustainable, bismuth-based additives to generate chemically reactive tribofilms on slip-rolling contacts by using a formulation with a high concentration of tribofilm forming additive. Generated tribofilms were analyzed by Raman spectroscopy to elucidate their molecular composition and, ultimately, determine the reaction mechanisms of bismuth-based tribofilm formation. Tribofilm-protected samples were subjected to slip-rolling endurance testing in a factory fill engine oil without pre-conditioning additives to determine the influence of pre-condition tribofilms on friction behavior and wear performance. It was observed that pre-conditioned tribofilms from the bismuth-based additives were able to yield lower coefficients of friction (COF) and profilometric wear coefficients than for Steels without pre-conditioning. Moreover, COF values under mixed/boundary conditions approaching and even less than 0.04 were achieved, thereby rivaling DLC-coated alloy equivalents. KW - tribofilm KW - bismuth KW - carbamate KW - slip-rolling KW - friction KW - wear PY - 2016 DO - https://doi.org/doi:10.1016/j.wear.2016.04.004 SN - 0043-1648 VL - 360-361 SP - 29 EP - 37 PB - Elsevier B.V. AN - OPUS4-35919 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fasano, A. A1 - Woyessa, G. A1 - Stajanca, Pavol A1 - Markos, C. A1 - Stefani, A. A1 - Nielsen, K. A1 - Rasmussen, H. K. A1 - Krebber, Katerina A1 - Bang, O. ED - Kalli, K. ED - Mendez, A. T1 - Creation of a microstructured polymer optical fiber with UV Bragg grating inscription for the detection of extensions at temperatures up to 125°C N2 - We describe the fabrication of a polycarbonate (PC) micro-structured polymer optical fiber (mPOF) and the writing of fiber Bragg gratings (FBGs) in it to enable strain and temperature measurements. We demonstrate the photosensitivity of a dopant-free PC fiber by grating inscription using a UV laser. We further show that PC Bragg gratings can be extended up to at least 3% without affecting the initial functionality of the micro-structured fiber. The response of PC FBGs to temperature up to 125°C is also investigated. Polycarbonate has good mechanical properties and its high temperatureresistance might extend the range of application of polymeric FBGs. T2 - Photonics Europe 2016, Micro-Structured and Specialty Optical Fibres IV CY - Brussels, Belgium DA - 03.04.2016 KW - fiber Bragg gratings KW - Polycarbonate KW - polymers KW - micro-structured polymer optical fibers KW - UV laser inscription KW - optical fiber sensors PY - 2016 DO - https://doi.org/10.1117/12.2227843 VL - 9886 SP - 988619-1 EP - 988619-6 PB - SPIE AN - OPUS4-35928 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bonse, Jörn A1 - Höhm, S. A1 - Koter, Robert A1 - Hartelt, Manfred A1 - Spaltmann, Dirk A1 - Pentzien, Simone A1 - Rosenfeld, A. A1 - Krüger, Jörg T1 - Tribological performance of sub-100-nm femtosecond laser-induced periodic surface structures on titanium N2 - Sub-100-nm laser-induced periodic surface structures (LIPSS) were processed on bulk titanium (Ti) surfaces by femtosecond laser pulse irradiation in air (30 fs pulse duration, 790 nm wavelength). The laser peak fluence, the spatial spot overlap, and the number of overscans were optimized in a sample-scanning geometry in order to obtain large surface areas (5 mm × 5 mm) covered homogeneously by the LIPSS. The laser-processed regions were characterized by optical microscopy (OM), white light interference microscopy (WLIM) and scanning electron microscopy (SEM). The friction coefficient of the nanostructured surfaces was tested during 1000 cycles under reciprocal sliding conditions (1 Hz, 1.0 N normal load) against a 10-mm diameter ball of hardened 100Cr6 steel, both in paraffin oil and in engine oil used as lubricants. Subsequently, the corresponding wear tracks were qualified by OM, SEM, and energy dispersive X-ray analyses (EDX). The results of the tribological tests are discussed and compared to that obtained for near wavelength-sized fs-LIPSS, processed under somewhat different irradiation conditions. Some constraints for a beneficial effect of LIPSS on the tribological performance are provided. KW - Femtosecond laser ablation KW - Laser-induced periodic surface structures, LIPSS KW - Friction KW - Wear KW - Nanostructures KW - Surface functionalization PY - 2016 UR - http://www.sciencedirect.com/science/article/pii/S0169433215026987 DO - https://doi.org/10.1016/j.apsusc.2015.11.019 SN - 0169-4332 SN - 1873-5584 VL - 374 SP - 190 EP - 196 PB - Elsevier B.V. CY - Amsterdam, Netherlands AN - OPUS4-35937 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Höhm, S. A1 - Herzlieb, M. A1 - Rosenfeld, A. A1 - Krüger, Jörg A1 - Bonse, Jörn T1 - Dynamics of the formation of laser-induced periodic surface structures (LIPSS) upon femtosecond two-color double-pulse irradiation of metals, semiconductors, and dielectrics N2 - In order to address the dynamics and physical mechanisms of LIPSS formation for three different classes of materials (metals, semiconductors, and dielectrics), two-color double-fs-pulse experiments were performed on Titanium, Silicon and Fused Silica. For that purpose a Mach–Zehnder interferometer generated polarization controlled (parallel or cross-polarized) double-pulse sequences at 400 nm and 800 nm wavelength, with inter-pulse delays up to a few picoseconds. Multiple of these two-color double-pulse sequences were collinearly focused by a spherical mirror to the sample surfaces. The fluence of each individual pulse (400 nm and 800 nm) was always kept below its respective ablation threshold and only the joint action of both pulses lead to the formation of LIPSS. Their resulting characteristics (periods, areas) were analyzed by scanning electron microscopy. The periods along with the LIPSS orientation allow a clear identification of the pulse which dominates the energy coupling to the material. For strong absorbing materials (Silicon, Titanium), a wavelength-dependent plasmonic mechanism can explain the delay-dependence of the LIPSS. In contrast, for dielectrics (Fused Silica) the first pulse always dominates the energy deposition and LIPSS orientation, supporting a non-plasmonic formation scenario. For all materials, these two-color experiments confirm the importance of the ultrafast energy deposition stage for LIPSS formation. KW - Femtosecond laser ablation KW - Double-pulse experiments KW - Laser-induced periodic surface structures (LIPSS) KW - Mach-Zehnder interferometer KW - Ultrafast optical techniques PY - 2016 UR - http://www.sciencedirect.com/science/article/pii/S0169433215031347 DO - https://doi.org/10.1016/j.apsusc.2015.12.129 SN - 0169-4332 SN - 1873-5584 VL - 374 SP - 331 EP - 338 PB - Elsevier CY - Amsterdam, Netherlands AN - OPUS4-35938 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bonse, Jörn A1 - Zergioti, I. A1 - Delaporte, P. A1 - Scarisoreanu, N. D. T1 - Preface - E-MRS 2015 Spring Meeting Symposium CC: “Laser and plasma processing for advanced applications in material science”, 11-15 May 2015, Lille (France) N2 - This article represents the editorial preface for the proceedings of the Symposium CC “Laser and plasma processing for advanced applications in material science” held from May 11th to 15th 2015 in the Lille Grand Palais, France, during the annual Spring Meeting of the European Materials Research Society (E-MRS). KW - Laser processing KW - Plasma processing KW - Material sciences KW - Advanced applications PY - 2016 UR - http://www.sciencedirect.com/science/article/pii/S0169433216307243 DO - https://doi.org/10.1016/j.apsusc.2016.03.231 SN - 0169-4332 SN - 1873-5584 VL - 374 SP - 1 EP - 1 PB - Elsevier B.V. CY - Amsterdam, Netherlands AN - OPUS4-35939 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maurer, G. T1 - High-pressure gas solubility in mixtures with one compound being an „alternative“ solvent N2 - The term „Alternative Solvents“ often refers to ionic liquids (ILs), mainly to distinguish these substances from traditional (i.e., molecular) solvents. In applications, any „alternative“ is required to perform better than something that is proven and tested. To bring ILs into practical use, availability and costs are the fundamental points to be addressed. There are two ways to proceed: ▬ tailoring a molecule, implanting the expected characteristics advantage: optimization of the targeted performance possible risks: outcome not always foreseeable, costly and time-intensive (“trial and error“) ▬ to target on mixtures of well-characterized ILs with molecular solvents advantage: substance characteristics are known, less costly, less time-consuming, mixture composition another tunable parameter risks: the same but with less impact For the basic engineering of technical processes, knowledge of phase equilibria, particularly of mixtures, over a broad (p,T) range is mandatory. This contribution reports on recent experimental results from our laboratory: ▬ the solubility of CO2 in a mixture of water and [bmim][CH3SO4] ▬ the solubility of CO2 in a mixture of methanol and [bmim][PF6] T2 - EUCHEM 2014 5th Conference on Molten Salts and Ionic Liquids CY - Tallinn, Estonia DA - 06.07.2014 KW - Ionic liquids KW - Gas solubility KW - Henry's constant PY - 2014 AN - OPUS4-35944 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kalies, G. A1 - Rockmann, R. T1 - Reliable information on solids from liquid-Phase adsorption N2 - For the characterization of disperse and porous solids, usually single gas adsorption(GA) is employed. In the case of liquid adsorption (LA), the extraction of information on solids immediately becomes a more sophisticated matter since information on geometric as well energetic parameters of the solids is both superposed by liquid-mixture effects and displayed in excess terms. We have to ask if reliable solid parameters can be also obtained from LA isotherms. The enlarged data bank of gas and liquid adsorption measurements enables us to change systematically solid parameters (e.g., the pore width of MCM-41, the pore entrances of SBA-16, chemical heterogeneity) and to study in this way the influence of solid parameters on LA. T2 - The FOA 10, 10th International Conference on Fundamentals of Adsorption CY - Awaji Island, Japan DA - 23.05.2010 KW - porous solids KW - gas adsorption KW - excess isotherms PY - 2010 AN - OPUS4-35945 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Grohmann, Maria T1 - Anwendung der Reverse-Time Migration auf Ultraschall-Echo-Daten in der zerstörungsfreien Prüfung N2 - Das Ultraschall-Echo-Verfahren ist eine klassische zerstörungsfreie Prüftechnik zur Bestimmung der Bauteilgeometrie sowie zur Lokalisierung von Einbauteilen und Fehlstellen. Der aktuelle Stand der Technik bei den Abbildungsverfahren ist die SAFT-Rekonstruktion (Synthetic Aperture Focusing Technique). Diese Gruppe von Verfahren weist u.a. Schwierigkeiten bei der Darstellung von steilen Grenzflächen auf und verarbeitet nur die primären Reflexionen am abzubildendem Objekt korrekt. Als Alternative werden seit einiger Zeit Migrationsmethoden aus dem Bereich der Geophysik evaluiert. Am Beispiel eines Stahlbetonfundamentes wurden in einer Vorarbeit die Kirchhoff-Migration und die Reverse-Time-Migration (RTM) getestet. Die strahlenbasierten Algorithmen der Kirchhoff-Migration und SAFT-Rekonstruktion sind eng miteinander verwandt. Die RTM hingegen basiert auf der numerischen Lösung der vollständigen Wellengleichung. Durch Kreuzkorrelation von zeitlich vorwärts- und rückwärtsmodellierten Wellenfeldern erzeugt die RTM die migrierte Abbildung. Für die Durchführung der RTM wurde ein 2D akustischer Code verwendet. Beide Migrationsmethoden wurden an auf Basis der akustischen Wellengleichung generierten synthetischen 2D-Daten sowie an realen Ultraschallmessdaten getestet. Letztere wurden mit Scherwellenprüfköpfen an der Fundamentplatte aufgenommen. Ein Vergleich der Migrationsergebnisse mit den Ergebnissen der SAFT-Rekonstruktion zeigte besonders für die RTM eine deutliche Verbesserung in der Abbildung der Bauteilgeometrie. Die Vorstudie an der Fundamentplatte lieferte somit den Nachweis, dass geophysikalische Migrationsverfahren auf reale Ultraschall-Messdaten anwendbar sind. Jedoch zeigten sich vereinzelt starke Artefakte und systembedingt Schwierigkeiten bei der Abbildung dreidimensionaler Strukturen. Nunmehr wird vom akustischen Code auf einen elastischen Code umgestellt, da die eigentlichen Ultraschallmessungen mit elastischen Wellen erfolgen. In einem ersten Schritt wurde dies mit dem Softwarepaket Madagascar realisiert und an einem einfachen 2D-Modell getestet. Dabei fanden verschiedene Quellanregungen Anwendung. Des Weiteren wurden zwei Abbildungsbedingungen evaluiert. Ergebnisse der Kreuzkorrelation der Verschiebungskomponenten der zeitlich vorwärts-und rückwärtsmodellierten Wellenfelder wurden mit Resultaten der Kreuzkorrelation der Skalar- und Vektorpotentiale beider Wellenfelder verglichen. T2 - 76. Jahrestagung der Deutschen Geophysikalischen Gesellschaft CY - Münster, Germany DA - 14.03.2016 KW - Ultrasonic echo technique KW - Synthetic aperture focusing technique (SAFT) KW - Reverse-time migration PY - 2016 AN - OPUS4-35840 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Unger, Wolfgang T1 - 2-D materials standardization N2 - The implementation of new 2-D materials based technologies in production processes requires the development of quality management tools. These have to be underpinned by appropriate measurements. Consequently there is a need for the development of the metrology for measurement methods, the development of certified reference materials (CRM) and finally standardization. This chain represents the ideal way to practically useful standards. The presentation will give an overview on the main players in the field and summarize the recent status of activities. At the highest level the metrology of chemical characterization of 2D materials is in the scope of the International Meter Convention, specifically the Consultative Committee for Amount of Substance: Metrology in Chemistry and Biology (CCQM). Pre-standardization is an activity field of the Versailles Project on Advanced Materials and Standards (VAMAS). Standardization is mainly addressed by addressed ISO Technical Committees. A summary on available CRMs relevant to the characterization of nano materials has been prepared by BAM. Examples from the work of BAM’s Division 6.1 “Surface Analysis and Interfacial Chemistry” showcasing the characterization of chemically modified graphene surfaces are given and specific needs for the development of metrology are addressed. In the discussion the audience is invited to define specific needs which will be streamlined to the respective bodies! T2 - Science-Industry-Workshop 2D Materials CY - EMPA Akademie, Dübendorf, Switzerland DA - 21.3.16 KW - Standardization KW - Graphene PY - 2016 AN - OPUS4-35866 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nguyen, Thi Yen T1 - Desolvation of indometacin solvates characterized structurally and kinetically N2 - The structure of indometacin solvates and the desolvation process of these compounds are investigated by synchrotron X-ray radiation, Raman spectroscopy and thermal analysis. T2 - Annual CM1402 crystallize COST meeting CY - Coimbra, Portugal DA - 06.04.2016 KW - Crystallization KW - In situ analysis KW - Indometacin KW - Active pharmaceutical ingredient (API) PY - 2016 AN - OPUS4-35872 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krüger, Jörg T1 - Nanosecond laser damage of optical multimode fibers N2 - For pulse laser materials processing often optical step index and gradient index multimode fibers with core diameters ranging from 100 to 600 μm are used. The design of a high power fiber transmission system must take into account limitations resulting from both surface and volume damage effects. Especially, breakdown at the fiber end faces and self-focusing in the fiber volume critically influence the fiber performance. At least operation charts are desirable to select the appropriate fiber type for given laser parameters. In industry-relevant studies the influence of fiber core diameter and end face preparation on laser-induced (surface) damage thresholds (LIDT) was investigated for frequently used all-silica fiber types (manufacturer LEONI). Experiments on preform material (initial fiber material) and compact specimens (models of the cladding and coating material) accompanied the tests performed in accordance with the relevant LIDT standards ISO 11254-1 and ISO 11254-2 for 1-on-1 and S-on-1 illumination conditions, respectively. The relation beam diameter vs. LIDT was investigated for fused silica fibers and preforms. Additionally, the laser-induced (bulk) damage threshold of fused silica preform material F300 (manufacturer Heraeus) in dependence on external mechanical stress simulating fiber bending was measured. All experiments were performed with 10-ns laser pulses at 1064 and 532 nm wavelength with a Gaussian beam profile. T2 - Pacific Rim Laser Damage Conference CY - Yokohama, Japan DA - 18.05.2016 KW - Laser induced damage KW - Optical multimode fiber KW - Nd:YAG laser KW - Nanosecond Pulses PY - 2016 AN - OPUS4-36258 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krüger, Jörg T1 - Herausforderungen der Femtosekunden-Technologie an den Laserschutz N2 - Die Verleihung des Deutschen Zukunftspreises an ein Team zum Thema "Ultrakurzpulslaser für die industrielle Massenfertigung - Produzieren mit Lichtblitzen" im Jahr 2013 belegt die industrielle Relevanz des Ultrakurzpulslasereinsatzes in der Materialbearbeitung. Zunehmend werden weitere Anwendungen z.B. in der Mess- und Medizintechnik erschlossen. Femtosekunden-Laserpulse weisen prinzipbedingt ein breites Spektrum auf und besitzen bereits bei moderaten Pulsenergien extreme Pulsspitzenleistungen, womit über „konventionelle“ Laserquellen hinausgehende Herausforderungen an den Laserschutz entstehen. Die in entsprechenden Laserschutzbrillen verwendeten Laserschutzfilter müssen eine große spektrale Absorptionsbandbreite aufweisen und dürfen nicht aufschalten, d.h. keine induzierte Transmission zeigen. Im Vortrag soll dargestellt werden, dass Laserschutzfilter auf Glasbasis, die über ein breites Absorptionsspektrum verfügen, einen ausreichenden Schutz gegenüber fs-Laserstrahlung bieten, wohingegen Laserschutzfilter auf Polymerbasis eine induzierte spektrale Transmission bei steigender Energiedichte aufweisen können, was zu einem drastischen Verlust der Schutzfunktion führt. T2 - Symposium Strahlenschutz – Neue Technologien im Laserschutz CY - BIZBw, Mannheim, Germany DA - 17.11.2015 KW - Laserschutz KW - Schutzbrille KW - Ultrakurzpulslaser KW - Glasfilter KW - Polymerfilter PY - 2015 AN - OPUS4-36259 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radunz, Sebastian T1 - Development of UCL-based reporters for monitoring microbial induced corrosion N2 - Kurzpräsentation zur Vorstellung der Promotionsthematik während der SpringSchool der UpCon2016 in Polen. T2 - Konferenz UpCon2016 CY - Breslau, Poland DA - 23.05.2016 KW - UCNP PY - 2016 AN - OPUS4-36265 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 45, Heft 3 T3 - Amts- und Mitteilungsblatt der BAM - 3/2015 PY - 2015 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-354455 SN - 0340-7551 VL - 45 IS - 3 SP - 1 EP - 271 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-35445 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Grundlagen der Korrosion metallischer Werkstoffe N2 - Der Übersichtsvortrag vermittelt Kenntnisse zu den Grundlagen der Korrosion metallischer Werkstoffe für das KKS Grundlagenseminar für erdverlegte Anlagen und Stahlbetonbau zur Vorbereitung auf die Zertifikatsprüfung DIN EN 15257. Diese Kenntnisse bilden die Grundlage zum Verständnis der Beeinflussung von Korrosionssystemen durch die Anwendung kathodischer Schutzmaßnahmen. T2 - Fachausbildung "Kathodischer Korrosionsschutz (KKS)", Modul 1 CY - Ostfildern, Germany DA - 10.02.2016 KW - Korrosion KW - Korrosionsschutz PY - 2016 AN - OPUS4-35446 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Lenke, Karoline T1 - Kurzfaserverstärktes Polyamid — Charakterisierung der Mikroschädigungsentwicklung unter zweiachsiger mechanischer Last N2 - In der vorliegen Arbeit wird ein kurzglasfaserverstärktes Polyamid 6 unter zweiachsiger mechanischer Belastung charakterisiert. Die Analyse umfasst das einachsige und zweiachsige Ermüdungsverhalten unter Zug-, Torsions- und Zug-Torsionslast sowie die dabei auftretende charakteristische Mikroschädigungsentwicklung. Zur Beschreibung des Ermüdungsverhaltens unter zweiachsiger Axial-Torsionslast kann das auf Ermüdungslasten angepasste, nicht-differenzierende Tsai-Hill-Kriterium angewendet werden. Die Mikroschädigungsanalyse erfolgt begleitend zu den mechanischen Belastungsversuchen mit der zerstörungsfreien Prüfmethode der Röntgenrefraktionsanalyse. Durch fraktographische Analysen des Werkstoffes wird das qualitative Auftreten der im Modell angenommenen Schädigungsmechanismen abgesichert. Prinzipiell ist die Mikroschädigung kurzfaserverstärkter Werkstoffe durch Faser-Matrix-Ablösungen beziehungsweise Faserbrüche und Matrix-Mikrorissbildung geprägt. Abhängig von Faserlängenkonfiguration sowie Belastungsart und -richtung ändert sich das Auftreten beziehungsweise die quantitative Ausprägung der einzelnen Mechanismen. So tritt Matrix-Mikrorissbildung lediglich im Zusammenhang mit Zuglasten auf, während Faser-Matrix-Ablösungen unabhängig von der Belastungsart im geschädigten Werkstoff vorliegen. Die Mikroschädigungsmechanismen Faser-Matrix-Ablösung und Matrix-Mikrorissbildung korrelieren linear mit den nichtlinearelastischen Verzerrungen unter statischen und schwellenden Ermüdungslasten (R = 0;1). N2 - In the present thesis a polyamide 6, reinforced with short glass fibres, under biaxial mechanical loading is characterised. The analysis comprises the general uni- and biaxial fatigue behaviour as well as the evolution of micro damage. The fatigue behaviour of the biaxially loaded samples is described by the non-differentiating criterion of Tsai and Hill, which is adapted to fatigue loadings. Test-related analysis of micro damage by the non-destructive method of X-ray-refraction Analysis is carried out. The qualitative presence of the micro damage mechanisms supposed by the model is ensured by fractographic analysis. Generally, the micro damage of short fibre reinforced thermoplastics is characterised by debonding between fibres and matrix, fracture of fibres and micro cracking in the matrix material. Dependent on the characteristic load the presence as well as the quantity of the particular mechanism changes. Thus, matrix-micro-cracking only appears in context with axial loading. In contrast, debonding between fibre and matrix appears in the damaged material, Independent from the type of loading. The mechanisms of micro-damage, fibre-matrix-debonding and matrix-micro-cracking show a linear correlation to non-linear-elastic strains under static and fatigue loading (R = 0:1). T3 - BAM Dissertationsreihe - 141 KW - zerstörungsfreie Prüfung KW - Ermüdungsverhalten KW - Kurzfaserverstärkung KW - Thermoplaste KW - Schädigungsentwicklung PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-354498 SN - 978-3-9817502-2-5 SN - 1613-4249 VL - 141 SP - 1 EP - 189 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-35449 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Mull, Birte A1 - Jann, Oliver T1 - Biozidemissionen aus Materialien in die Luft N2 - Die meisten organischen Biozide gehören zu der Gruppe der schwerflüchtigen organischen Verbindungen (SVOC – semi volatile organic compounds). Zu den klassischen Bioziden zählen u.a. Lindan, Pentachlorphenol PCP) und Dichlordiphenyltrichlorethan (DDT) und zu den neueren u.a. Dichlofluanid, Tebuconazol und Permethrin. Biozide kamen in Museen vor allem in den 50er und 60er Jahren zum Schutz der Exponate zum Einsatz,1 wo sie hauptsächlich in Depoträumen zu finden sind, in welchen sie zum akuten und zum präventiven Schutz vor Schadorganismen eingesetzt wurden.2 Im Laufe der Zeit wurde jedoch festgestellt, dass sich der Einsatz von Bioziden negativ auf die menschliche Gesundheit auswirkt und auch zu Schäden an den behandelten Exponaten führen kann. 3 Verschiedene Möglichkeiten der Biozidanalytik und der Einfluss von Senkeneffekten auf die Analytik werden in diesem Beitrag vorgestellt. KW - Biozidanalytik KW - Schwerflüchtige organische Verbindungen KW - Emissionsmesskammer PY - 2015 SP - 12 EP - 14 CY - Berlin AN - OPUS4-35394 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Korrosion von Edelstahl Rostfrei Ursachen-Folgen-Gegenmaßnahmen N2 - Korrosion vermeiden durch: - geeignete Werkstoffauswahl, Legierungszusammensetzung - fehlerfreie, ggf. zertifizierte Halbzeuge - gleichmäßige Elementverteilung, Vermeidung von Ausscheidungen - geeignete Umformung, wenig Wärmeeinbringung - fein bearbeitete möglichst glatte Oberflächen - gute schweißtechnische Verarbeitung, Entfernung von Anlauffarben - geeignete mechanische Bearbeitung (Schleifen, Strahlen) - chemische Nachbehandlung (Beizen, Passivieren) - Grundreinigung, angepasste Unterhaltsreinigung T2 - Korrosion in Abwasseranlagen CY - Soltau, Germany DA - 10.02.1016 KW - Korrosionsschutz KW - Abwasseranlagen KW - nichtrostender Stahl PY - 2016 AN - OPUS4-35421 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Dörfel, Ilona A1 - Steinborn, Gabriele A1 - Langner, Jeanette A1 - Krietsch, Arne A1 - Seeger, Stefan A1 - Österle, Werner A1 - Schmidt, Martin A1 - Bresch, Harald T1 - Dossier on titanium dioxide - Part 1/1 - NM 105 N2 - In November 2007, OECD’s Working Party on Manufactured Nanomaterials (WPMN) launched the Sponsorship Programme for the Testing of Manufactured Nanomaterials (hereafter the Testing Programme). The objective was to conduct specific tests, relevant to human health and environmental safety endpoints, on a variety of manufactured nanomaterials (MN). The outcomes of the Testing Programme were intended to assess the applicability of the existing test guidelines1 to nanomaterials, as well as to provide useful information on any intrinsic properties of MNs, which are different from the same bulk material with greater external dimensions. Understanding the properties of NMs is crucial to choose appropriate strategies for hazard identification, risk assessment or risk management measures. The Testing Programme involved delegations from OECD member countries, some non-member economies and other stakeholders. The broad international representation, from a range of delegations enabled the programme to pool expertise and resources without which this programme would not have been possible. KW - Nanomaterial KW - Nanoparticle KW - Sponsorship programme KW - Nano characterization PY - 2015 UR - http://www.oecd.org/env/ehs/nanosafety/dossier-on-silver-nanoparticles-part1-1.htm IS - 54 SP - 27 CY - Paris AN - OPUS4-35430 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oesch, Tyler T1 - In-situ CT investigation of pull-out failure for reinforcing bars embedded in conventional and high-performance concretes N2 - The use of high-performance concretes holds great promise for many structural applications. This paper investigates the performance of these materials when used in combination with traditional reinforcing bars. An improved understanding of failure during reinforcing bar pull-out from high-performance concretes is needed in order to better predict the embedment length required to develop full reinforcing bar pull-out strength and the required thickness of reinforcing bar cover for adequate corrosion protection. The cracking structures surrounding the reinforcing bars were analyzed using x-ray computed tomography (CT) in order to determine the stress states causing failure. This was accomplished by conducting in-situ reinforcing bar pull-out experiments during CT scanning. A conventional concrete, a high-strength concrete, and a high-strength fiber reinforced concrete were all tested during the experiments. The results of these experiments showed that the levels of brittleness of the different concrete materials had a major impact on the failure mechanisms that they experienced during reinforcing bar pull-out. It was also clear that the specimen geometry and the casting method had a major impact on fiber orientation. The inclusion of fibers within concrete was also found to significantly improve strength and corrosion protection during reinforcing bar pull-out. T2 - 6th Conference on industrial computed tomography (iCT) CY - Wels, Austria DA - 09.02.2016 KW - Fiber KW - Reinforcing bar KW - Computed tomography KW - In-situ KW - High-performance concrete PY - 2016 UR - http://www.ndt.net/article/ctc2016/papers/ICT2016_paper_id83.pdf SN - 1435-4934 VL - 21 IS - 2 SP - ID 18788, 1 EP - 8 AN - OPUS4-35436 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Burbank, John T1 - Reactive Boundary Layers in Metallic Rolling Contacts N2 - In order to meet the goal of reducing CO2 emissions, automotive industry places significant importance on downsizing components to achieve greater efficiency through lower weight and reduced friction. As friction reductions are associated with energy efficiency and wear protection with resource conservation, ever greater attention has been given to adamantine carbon- based coatings and high-alloyed steels. Such applications are, however, associated with high production costs and energy expenditures, as well as many technical difficulties. Therefore a key issue in meeting the goals of friction reduction, wear protection and development of comprehensive lightweight strategies is whether or not the functional profiles of state-of-the art alloys can be enhanced by affordable solutions. The running-in phase of mechanical systems is inevitable and, from a tribological standpoint, critical for the lifetime of such systems, though receives little attention and is poorly understood. The growth of micro-cracks accelerates premature material failure and wear during this phase of heightened friction. With this in mind, the ultimate goal of this current work is to transfer the running-in phase into the final step of the mechanical finishing process through the targeted pre-conditioning of novel, high toughness steel bearings without thermo-chemical treatments and compare these to conventional, case-hardened steels. Two mechanisms were investigated: a. Cold work hardening and b. Chemical tribofilm formation. Steels that showed a tendency toward work hardening and tribofilm formation in previous testing were chosen for this investigation. Thorough characterization of the chosen Steels was carried out before any pre-conditioning techniques were applied. The widely used 20MnCr5, seen as a reference gear steel, underwent case-hardening and subsequent deep freezing treatments in an attempt to yield discrete sample groups with respect to residual austenite. This allowed for a more thorough investigation into the effects of residual austenite on the properties of this material. The high-performance alternative steels, 36NiCrMoV1-5-7 (hot working steel) and 45SiCrMo6 (spring steel), were heat treated as recommended by their respective manufacturers, and were not case-hardened. The selection of materials with and materials without case-hardening allows for an investigation into whether or not case-hardening is even necessary to deliver acceptable friction behaviour and wear performance. Elemental analyses were conducted by multiple methods to ensure accurate results. Residual Austenite contents of the steels and the depth profiles of residual stresses were determined by X-Ray diffraction (XRD), for 20MnCr5 ranging from approximately 6 – 14 vol.%, and under 2 vol.% for the alternative alloys. Hardness profiles were taken from the testing surfaces into the material core. The carburization of 20MnCr5 led to higher hardness and the greater concentration of carbon in the carburization zone more representative of a hardened SAE E52100, or 100Cr6/102Cr6, than of a non-case-hardened 20MnCr5. Residual stresses from machining and case-hardening were measured directly at the sample surface. The high-performance Steels fulfilled manufacturer expectations in terms of elemental content, with hardness values between 50 – 55 HRC and strongly martensitic microstructure character. With characterization of the chosen materials complete, the materials could then be subjected to pre-conditioning. The first pre-conditioning method involved targeted generation of cold work hardening as induced boundary layers to protect the contact zone against wear. Work hardening was identified both by variations in residual stress profiles, i.e. the introduction of beneficial compressive residual stresses, and hardness increases in the contact zone, providing enhanced wear resistance. Parameters for work hardening were further optimized to reduce damage to the surface substrates of the treated materials. The second pre-conditioning method involved the targeted generation of chemically reactive tribolayers (tribofilms) on twin disk testing rigs. The lubrication strategies were based on: a. CaCO3, which is predominant in engine oils, and b. MoDTC, which is commonly used in engine and gear oils. The films generated in pre-conditioning were analyzed by SEM-EDX with Element-Mapping, Raman spectroscopy, and XPS to elucidate their molecular composition and concentration on the sample surfaces. The combination of these methods of analysis gave a clear indication that 104 cycles were sufficient to generate stable and lasting tribofilms. CaO and CaCO3 were the main components of the tribofilm from the first lubricant package, while MoS2, MoO2 and MoO3 were the main components from the second lubricant package. Finally, slip-rolling endurance testing (T = +120 °C, 107 cycles, approximately 19 days in a factory fill engine oil) was carried out on all materials. It was shown that both pre-conditioning methods could achieve significant reductions in friction and wear during testing at up to and including P0Mean =1.94 GPa (P0Max = 2.91 GPa, FN = 2,000 N). Ultimately, this research showed that: 1. non-case-hardened high-performance steels offer competitive wear performance and better friction behaviour than the case-hardened 20MnCr5. 2. pre-conditioning led to COF reductions to under 7/10 and wear coefficient reductions to an astonishing 1/10 of the original values for the untreated steels under mixed/boundary lubrication. 3. the observed improvements to friction behaviour and wear performance are indicative of a technically simple, cost- and energy-efficient pre-conditioning strategy that may prove N2 - Die Automobilindustrie legt im Hinblick auf das Ziel der CO2-Emissionsreduktionen viel Wert auf die Erhöhung des Wirkungsgrades von mechanischen Komponenten durch Leichtbau. Eine Reduzierung der Reibung wirkt sich direkt auf die Energieeffizienz aus, währenddessen eine Verschleißminderung zu Materialeinsparungen führt. Aus diesen Gründen genießen diamantartige, kohlenstoffbasierte Beschichtungen und hochlegierten Stähle derzeit große Aufmerksamkeit. Deren Herstellung ist allerdings sowohl mit einem hohen Energie- und Kostenaufwand verbunden, als auch technisch sehr anspruchsvoll. Zur Erreichung der Ziele der Reibungsminderung, des Verschleißschutzes und der Entwicklung umfassender Leichtbaustrategien ist es daher von großer Bedeutung, ob sich das Leistungsprofil neuartiger Legierungen durch kostengünstigere Lösungen verbessern lässt. Obwohl der mechanische Einlauf aus tribologischer Sicht entscheidend für die Lebensdauer mechanischer Systeme ist, genießt er wenig Aufmerksamkeit und ist bis heute nur begrenzt verstanden. So kann die Ausbreitung von Mikrorissen während dieser Phase der erhöhten Reibung zum vorzeitigen Materialversagen führen. In diesem Sinne war es das oberste Ziel dieser Forschungsarbeit, den Einlauf in die mechanische Endbearbeitung vorzuverlegen. Neuartige Stähle wurden dabei ohne kostenintensive, thermochemische Behandlungen gezielt vorkonditioniert und ihre so verbesserten Eigenschaften mit denen von gängigen Einsatzstählen verglichen. Zu den untersuchten Vorkonditionierungsmechanismen gehören die Erzeugung von: a. Kaltverfestigungen und b. chemischen Tribofilmen. Stähle, die in Vorversuchen eine Zuneigung zur Kaltverfestigung und Tribofilmentstehung, wurden für diese Forschungsarbeit ausgewählt. Die ausgewählten Stähle urden vor jeglicher Vorkonditionierung einer gründlichen, metallurgischen Charakterisierung unterzogen. Der Referenzgetriebestahl 20MnCr5 wurde einsatzgehärtet und in getrennten Gruppen bei verschiedenen Temperaturen tiefgekühlt, um Proben in verschiedenen Nuancen des Restaustenitgehaltes zu erhalten. Damit ließ sich der Einfluss des Restaustenits auf die Materialeigenschaften genauer untersuchen. Die Hochleistungsstähle, 36NiCrMoV1-5-7 (Warmarbeitsstahl) und 45SiCrMo6 (Federstahl), wurden nach den Vorschriften der jeweiligen Hersteller wärmebehandelt, und wurden nicht einsatzgehärtet. Die Auswahl an Stählen, mit und ohne Einsatzhärtung, lässt eine Untersuchung darüber zu, ob eine Einsatzhärtung überhaupt notwendig ist, um gutes Reibungs- und Verschleißverhalten zu erzielen. Elementanalysen wurden mittels mehrerer Methoden zur Gewährleistung der bestmöglichen Genauigkeit der Ergebnisse durchgeführt. Die Restaustenitgehalte der Stähle und Eigenspannungstiefenprofile wurden an einem Röntgendiffraktometer ermittelt. Die Restaustenitgehalte des 20MnCr5 lagen zwischen 6 – 14 Vol.-% und die Restaustenitgehalte der Alternativstähle lagen unter 2 Vol.-%. Härtetiefenprofile wurden auch ermittelt. Die Aufkohlung des 20MnCr5 führte zu einer Steigerung der Härte und der Kohlenstoffkonzentration im Randbereich, sodass dieser Bereich des Stahls eher einem gehärteten SAE 52100, oder 100Cr6/102Cr6, als einem nicht einsatzgehärtetem 20MnCr5 entsprach. Eigenspannungen, die durch die mechanische Endbearbeitung entstanden, wurden direkt unter der Oberfläche detektiert. Die Hochleistungsstähle erfüllten mit Härtewerten zwischen 50 – 55 HRC und ihrem ausgeprägt martensitischen Charakter die Herstellervorgaben. Nach dem Abschluss der metallurgischen Charakterisierung wurden die Stähle vorkonditioniert. Zur ersten Vorkonditionierungsmethode gehörte die Erzeugung gezielter Kaltverfestigungen an Zweischeibenprüfständen in der Form von induzierten Grenzschichten, die die Randschicht gegen Verschleiß schützen. Die Wirksamkeit dieser Vorkonditionierung wurde anhand der Zunahme der vorteilhaften Druckeigenspannungen und der Steigerung der Oberflächenhärte nachgewiesen. Beide Eigenschaften verleihen den Stählen eine erhöhte Verschleißbeständigkeit. In einem weiteren Schritt wurden die Vorkonditionierungsparameter zur Erzeugung von Kaltverfestigung optimiert, um die evtl. Deformierung der Substratoberflächen abzumildern. In einer alternativen, zweiten Vorkonditionierung wurden zwei verschiedene Schmierstoffkonzepte implementiert, um an den Zweischeibenprüfständen chemisch reaktive Triboschichten (Tribofilme) zu generieren. Die Schmierstoffkonzepte basierten auf: a. CaCO3, was überwiegend in Motorenölen eingesetzt wird und b. MoDTC, was häufig in Motoren- und Getriebeölen eingesetzt wird. Die durch die Vorkonditionierung erzeugten Tribofilme wurden mittels REM-EDX mit Element- Mapping, Raman-Spektroskopie und XPS analysiert, um ihre molekulare Zusammensetzung und Oberflächenkonzentration zu ermitteln. Der Tribofilm aus dem ersten Schmiermittel bestand hauptsächlich aus CaO und CaCO3 und der Tribofilm aus dem zweiten Schmiermittel bestand hauptsächlich aus MoS2, MoO2 und MoO3. Aus diesen Analysen wurde ersichtlich, dass 104 Laufzyklen zur Generierung stabiler und beständiger Tribofilme vollkommen ausreichend sind. Anschließend wurden alle Stähle in Dauerwälzversuchen (T = +120 °C, 107 Zyklen, etwa 19 Tage in einem Erstbefüllungsmotorenöl) in ihrem Reibungs- und Verschleißverhalten untersucht. Es wurde gezeigt, dass durch vorkonditionierte Kaltverfestigungen oder durch vorkonditionierte Tribofilme die Reibung und der Verschleiß in Wälzkontakten bei Dauerwälzen bis P0Mean =1,94 GPa (P0Max = 2,91 GPa, FN = 2.000 N) signifikant erniedrigt werden können. Im Endeffekt wurde in dieser Arbeit gezeigt, dass: 1. nicht einsatzgehärtete Hochleistungsstähle konkurrenzfähig zu dem einsatzgehärteten 20MnCr5 sind. 2. die Vorkonditionierungen zu einer Senkung des Reibungskoeffizienten bis auf 7/10 und zu einer Senkung des Verschleißkoeffizienten bis auf 1/10 der Koeffizienten der nicht vorkonditionierten Stähle unter Misch-/Grenzreibungsbedingungen führten. 3. die Verbesserungen des Reibungs- und Verschleißverhaltens auf eine technisch einfache, energie- und kosteneffiziente Vorkonditionierungsstrategie weisen, die noch bestehende thermochemische Behandlungen ersetzen könnte. T3 - BAM Dissertationsreihe - 143 KW - Work hardening KW - Steel KW - Friction KW - Wear KW - Tribofilm PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-354507 SN - 978-3-9817502-5-6 SN - 1613-4249 VL - 143 SP - 1 EP - 133 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-35450 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Selleng, Christian T1 - Phasenbestand von hydrothermal behandeltem UHPC N2 - Die Festigkeit von Ultra-Hochleistungsbeton (UHPC) lässt sich durch (hydro-)thermale Behandlung weiter steigern. In der Literatur (zum Beispiel Yazici, 2013) wird diese Festigkeitssteigerung mit der Bildung von Tobermorit, einer kristallinen C-S-H-Phase, in Verbindung gebracht, wie dies auch für Porenbeton oder Kalksilikat-Baustoffe angenommen wird. Die durchgeführten röntgenographische Untersuchungen geben jedoch keinen Hinweis auf das Vorhandensein von Tobermorit, sodass diese Erklärung nicht tragfähig ist. Die tatsächliche Ursachen für die real vorhandene Festigkeitssteigerung bleibt vorerst unklar. T2 - Workshop der DMG-Sektionen CPKM und AMITU CY - Bad Windsheim, Germany DA - 24.02.2016 KW - tobermorite KW - x-ray diffraction KW - ultra-high performance concrete KW - thermal treatment PY - 2016 AN - OPUS4-35381 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nützmann, Kathrin T1 - Corrosion mechanisms of Fe-Cr modell alloys in gas atmospheres containing SO2 N2 - In Kraftwerkstechnologien verwendete ferritische Fe-Cr-Stähle sind verschiedensten Temperaturen, Prozessdrücken und aggressiven, zum Teil schwefelhaltigen Verbrennungsgasen ausgesetzt, die zu Korrosion führen. Noch ungeklärt ist die Rolle der entstehenden Sulfide in der schützenden Oxidschicht und deren Auswirkung auf die Lebensdauer der Bauteile. Unsere Arbeit zeigt Korrosionsmechanismen ausgewählter Fe-Cr-Modelllegierungen unter Ar-SO2 Atmosphäre für verschiedene Zeitskalen. Der Focus dabei liegt auf Kurzzeitexperimenten (12h ≤ t ≤ 250h), um die initialen Stadien der Schwefelkorrosion zu untersuchen. T2 - Sektionstreffen der DMG Deutsche Mineralogische Gesellschaft CY - Bad Windsheim, Germany DA - 24.02.2016 KW - Fe-Cr Modell Alloys KW - Fe-Cr Modelllegierungen KW - Diffusion KW - Korrosion KW - Diffusion KW - Corrosion PY - 2016 AN - OPUS4-35388 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pérez, P. A1 - Cabeza, Sandra A1 - Garcés, G. A1 - Adeva, Paloma T1 - Influence of long period stacking ordered phase arrangements on thecorrosion behaviour of extruded Mg97Y2Zn1 alloy N2 - The influence of second phase arrangements on the corrosion resistance of extruded Mg97Y2Zn1 alloy has been evaluated in a 0.1 M NaCl solution. The microstructure of the alloy consists of a high volume fraction of coarse elongated particles of a long period stacking ordered phase aligned along the extrusion direction. Corrosion rate of transversal sections is lower than that of longitudinal sections. Such difference is attributed to the different orientation of second phases in longitudinal and transversal sections. The corrosion front advances mainly perpendicular to the surface in transversal samples while perpendicular and lateral growth occur in longitudinal samples KW - passive films KW - Magnesium alloys KW - anodic dissolution PY - 2016 DO - https://doi.org/10.1016/j.corsci.2016.02.024 SN - 0010-938X VL - 107 SP - 107 EP - 112 PB - Elsevier Ltd. CY - Oxford, UK AN - OPUS4-36358 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Garcés, G. A1 - Perez, P. A1 - Cabeza, Sandra A1 - Lin, H.K. A1 - Kim, S. A1 - Gan, W. A1 - Adeva, Paloma T1 - Reverse tension /compression asymmetry of a Mg–Y–Zn alloys N2 - Room temperature mechanical behavior of extruded Mg–Y–Zn alloys with varying fractions of LPSO phase was studied in tension and compression along the extrusion direction. The microstructure is characterized by elongated LPSO fibers along the extrusion direction within the magnesium matrix. Moreover, the magnesium matrix presents a bimodal grain structure with dynamically-recrystallized grains and deformed, elongated grains with the basal plane parallel to the extrusion direction. The beginning of plasticity depends on the volume fraction of deformed and DRX grains. Alloys with low volume fraction of LPSO phase(o10vol%),with a high volume fraction of deformed grains, show the typical behavior of extruded magnesium alloys where yield stress in tension is higher than in compression. This effect is, however, reversed as the volume fraction of the LPSO phase increases since DRX grains are majority. KW - plasticity KW - Magnesium alloy KW - LPSO PY - 2015 DO - https://doi.org/doi:10.1016/j.msea.2015.09.003 VL - 647 SP - 287 EP - 293 PB - Elsevier B.V. CY - Amsterdam, Netherlands AN - OPUS4-36359 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Grunewald, Thomas T1 - Nichtelektrischer Explosionsschutz - Mechanisch erzeugte Funken als Zündquelle N2 - Bei Geräten und Maschinen zur bestimmungsgemäßen Verwendung in explosionsgefährdeten Bereichen muss in der europäischen Union eine Zündgefahrenbewertung durchgeführt werden. Dabei müssen unter anderem die Gefahren von nichtelektrischen Zündquellen betrachtet werden, zu denen auch die mechanischen Schlagvorgänge gehören. Bei Schlagvorgängen kommt es infolge des Zusammenstoßes zweier Werkstücke zu einer Umwandlung der kinetischen Energie. Dabei erhöht sich die Temperatur der Werkstoffe an der Kontaktstelle und es kommt unter Umständen zu einem Abtrennvorgang kleiner Partikel erhöhter Temperatur. Sowohl die heißen Kontaktstellen als auch die abgetrennten Partikel können eine wirksame Zündquelle für ein explosionsfähiges Gasgemisch darstellen. Zur Festlegung von Grenzwerten wurden in der Norm EN 13463-1:2009 die Gasgemische anhand ihrer Explosionsgruppe klassifiziert und zu jeder Gruppe die maximale Energie des Schlagvorgangs festgelegt, unter derer die Entstehung einer wirksamen Zündquelle als unwahrscheinlich angenommen werden kann. T2 - Ausbildung zum Explosionsschutzbeauftragten (Veranst.-Nr. H050-04-385-6) CY - Haus der Technik (HdT) - Außeninstitut der RWTH Aachen, Essen, Germany DA - 12.04.2016 KW - Nichtelektrischer Explosionsschutz KW - Mechanisch erzeugte Funken KW - Schlagfunken KW - Nichtelektrische Funken PY - 2016 AN - OPUS4-36360 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Griesche, Axel A1 - Große, M. A1 - Schillinger, B. ED - Fritzsche, H. ED - Huot, J. ED - Fruchart, D. T1 - Neutron imaging N2 - Neutron imaging methods are appropriate to investigate hydrogen distributions in several metallic systems. The large total neutron cross section of hydrogen compared to those of elements or isotopes, respectively, in usual structural materials like steels or zirconium alloys allows the detection even of small amounts of hydrogen in such materials. The dependence of the total macroscopic neutron cross section of the sample or component on the hydrogen concentration can be determined experimentally by means of calibration specimens with known hydrogen concentrations. Such a calibration allows for a full quantitative determination of the local hydrogen concentration with a spatial resolution better than 20 μm. Because neutron radiography is fast and non-destructive, in situ investigations of time-dependent processes like hydrogen absorption and release or hydrogen bulk diffusion can be performed. This chapter gives an introduction into the main neutron imaging methods, radiography and tomography, and gives as examples results of neutron imaging investigations of hydrogen in different steels and in zirconium alloys,respectively. KW - Neutron imaging KW - Neutron radiography KW - Hydrogen PY - 2016 SN - 978-3-319-22792-4 SN - 978-3-319-22791-7 DO - https://doi.org/10.1007/978-3-319-22792-4_7 SN - 1868-0380 SN - 1868-0372 SP - Chapter 7, 193 EP - 225 PB - Springer Nature CY - Zurich, Switzerland AN - OPUS4-36365 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Beckmann, Jörg A1 - Marchetti, B. A1 - von Chrzanowski, Lars S. A1 - Ritter, E. A1 - Puskar, L. A1 - Aziz, E. F. A1 - Schade, U. T1 - Optical constants of harmful and highly energetic liquids for application to THz screening systems N2 - The far-infrared (IR) optical constants of a set of hazardous and flammable liquids have been obtained by means of spectroscopic ellipsometry in attenuated total reflection configuration over a broad spectral range. Such liquids recently became of considerable concern for transportation security measures worldwide. Their optical identification at check-in gates can only become possible if the characteristic spectra are already known. The refractive indices and the extinction coefficients reported here contribute to a spectroscopic data base in the far-IR and terahertz (THz) spectral regions and may support modeling the performance of THz screening systems on liquids for airports and other security sensitive areas. Examples of several container material/liquid systems are discussed. From the measured optical constants typical THz waveforms are calculated and discussed. KW - liquids material characterization KW - Ellipsometry KW - FT-IR spectroscopy KW - THz time-domain spectroscopy (THz-TDS) PY - 2016 DO - https://doi.org/10.1109/TTHZ.2016.2547319 SN - 2156-342X VL - 2016 / Vol. PP IS - 99 SP - 1 EP - 12 PB - IEEE - Inst. Electrical Electronics Engineers Inc CY - New York, NY, USA AN - OPUS4-36366 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Marotzke, Christian A1 - Feldmann, Titus ED - Thomson, Ole T1 - Characterisation of failure processes of composite plies under transverse loading N2 - For the design of laminates the knowledge of the failure behaviour of plies under multiaxial stresses is a necessary precondition. The strength of plies under multiaxial stresses commonly is determined by standard off-axis tests using fixed clamps. By varying the off axis angle the ratio of shear to normal stresses can be prescribed. However, by preventing the rotation a complex stress field develops which strongly varies with the off axis angle as well. While these effects are not crucial when determining the elastic material parameters since the stress state in the center of the specimen is not far from the ideal uniaxial stress state they have a great influence on the failure behaviour. T2 - ICCM20 CY - Copenhagen, Danmark DA - 19. 07. 2015 KW - debonding KW - composites KW - failure process KW - fracture mechanics KW - energy release rate PY - 2015 UR - www.iccm-central.org/Proceedings/ICCM20proceedings/ VL - 2015 SP - Paper No. 3314-4 page 01 EP - Paper No. 3314-4 page 09 AN - OPUS4-36414 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Marotzke, Christian T1 - Influence of loading rate and loading time on mechanical behaviour of epoxy resins N2 - Epoxy resins are frequently used for advanced fiber reinforced composites applications. Even though the fibers are dominating strength and stiffness of the composites, specifically when loaded in fiber direction, the failure usually initiates in the matrix near or directly at the interface. Especially in plies loaded transverse to the fiber direction, the mechanical behaviour is highly influenced by the mechanical properties of the epoxy matrix. Accordingly the mechanical properties of the matrix are of great importance. T2 - 10th International conference on the mechanics of time dependent materials (MTDM) CY - Paris, France DA - 17. 06. 2016 KW - Viscoelasticity KW - Epoxy resin KW - Loading rate KW - Relaxation KW - Residual strain PY - 2016 AN - OPUS4-36407 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Portella, Pedro Dolabella T1 - Failure analysis and prevention - an interdisciplinary approach N2 - The advent of the Industrial Revolution was accompanied by several accidents of dramatic dimensions. The analysis of these events was the fundament for the continuous improvement in the reliability of technical systems. In the year 1871 the Prussian state created a technical institution dedicated for this task – the origin of BAM. Failure analysis and prevention is until today a central objective of our institute; due to its complex nature an interdisciplinary task. In our talk we will present an overview of the activities of BAM in the area of failure analysis; especial attention will be given to the corrosion aspects in the analysis of these cases. T2 - INTERCORR 2016 CY - Búzios, RJ, Brazil DA - 16.05.2016 KW - Failure analysis KW - Failure prevention PY - 2016 AN - OPUS4-36235 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bresch, Harald T1 - Measurement of particle emission during brake dynamometer tests N2 - Aerosol emissions from brake pads are evolving into the focus of industrie and regulation. Many institutes are extending their dynamometer test stands with aerosol measurement equipement. While this is in general a good developement, the details of aerosol measurement and the special problems in the case of brake pad emissions need some special attention. The instrumentation can not be used out of the box and the important parameters will be highlighted in this presentation. T2 - Role of Third Bodies in Tribology CY - Berlin, Germany DA - 09.06.2016 KW - brake KW - Bremsen KW - nano KW - nanoparticle KW - tribology KW - Tribologie KW - ultrafine KW - dust KW - Staub KW - Nanopartikel KW - Nano PY - 2016 AN - OPUS4-36453 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mangelsdorf, Axel A1 - Blind, K. T1 - Motives to standardize: Empirical evidence from Germany N2 - In this paper, we identify the strategic motives of German manufacturing companies in the electrical engineering and machinery industry to be involved in standards development organizations. First, we present the general motives for the formation of strategic alliances and relate them to specific standardization motives. Then, we identify pursuing specific company interests, solving technical problems, knowledge seeking, influencing regulation, and facilitating market access as motives to standardize by means of factor analysis. In a second step, we test hypotheses on the relationship between the importance of strategic motives and firm level variables, e.g. R&D intensity, innovation activities, and firm size. The results reveal that firms in electric engineering and machinery have a particularly strong interest in ensuring industry-friendly design of regulations, which can be achieved by standards. Moreover, the results confirm that small firms also from these two sectors are active in standardization alliances to access knowledge from other involved stakeholders. KW - Factor analysis KW - Standardization KW - Strategic alliances KW - Knowledge spillovers KW - Market access KW - Regulation KW - Innovation KW - R&D PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-364586 DO - https://doi.org/10.1016/j.technovation.2016.01.001 SN - 0166-4972 VL - 48-49 SP - 13 EP - 24 PB - Elsevier Science B.V. CY - Amsterdam, Netherlands AN - OPUS4-36458 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias T1 - Adjusting the functional properties of niobium carbide N2 - The process window and range of functional properties of NbC is wide, because micro-hardness, hot hardness, sliding wear resistance, elastic modulus and toughness can be tailored by the C/Nb ratio, because Nb4C3, Nb6C5 and other short and long range ordered phases occur in the region of homogeneity of NbCx (0,75≤ x ≤1.0) in the binary Phase diagram, and by the type of binder. Further improvements enable the addition of secondary carbides. Supporting results from literature and different grades with varying C/Nb ratio or binder types were illuminated. Thus, the NbC system offers to producers a wider process window, than WC. The impact of these tailored properties on sliding wear and cutting performance was illuminated by tribological and machining results. NbC can be synthesized by carbothermal conversion of Nb2O5 or be metallurgically grown in melts and leached out as coarse NbC cubes. NbC provides comparably lower friction in many relevant tribo-contacts and displays low wear. NbC and Nb2O5 have so far no REACH classification related to human toxicology and are not listed as substances of very high concern contrary to WO3 and Co3O4. T2 - 2016 International Conference on Powder Metallurgy & Particulate Materials CY - Boston, MA, USA DA - 05.06.2016 KW - Niobium carbide KW - NbC KW - Wear KW - Friction PY - 2016 AN - OPUS4-36497 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Erwamati, F. U. A1 - Pratapa, S. A1 - Suasmoro, S. A1 - Hübert, Thomas A1 - Banach, Ulrich T1 - Preparation and structural study of Mg1−xZnxTiO3 ceramics and their dielectric properties from 1 Hz to 7.7 GHz N2 - A series of Mg₁₋ₓZnₓTiO₃, x = 0–0.5 (MZT0–MZT0.5) ceramics was synthesised and characterised. The dielectric properties of the samples in the frequency range of 1 Hz – 7.7 GHz were explored using three different methods: a contacting electrode method, a parallel-plate method and a perturbed resonator method. The electrical properties in the space charge and dipolar polarisation frequency ranges are discussed in relation to the phase composition and microstructure data. Differences in the zinc Substitution divided the dielectrics into two groups, namely MZT0-MZT0.2 and MZT0.3–MZT0.5, each with different amount of a main Mg₁₋ₓZnₓTiO₃ solid solution phase and a secondary solid solution phase. Zinc substitution promoted the density of the ceramics, improved the purity of the main phase and increased the permittivity for frequencies up to 10⁸ Hz, but reduced the permittivity in the microwave range. In the MZT0.3–MZT0.5 samples, for frequencies less than 1 MHz the quality (Q x ƒ) factors were lower and log σ ₐ.c, the AC conductivity, was higher than for the MZT0–MZT0.2 samples. Above 10 MHz, the (Q x ƒ) factors and log σ ₐ.c of the two groups were similar. KW - Mg1-xZnxTiO3 KW - Space charge polarisation KW - Dipole polarisation KW - Microwave frequency KW - Dielectric properties PY - 2016 DO - https://doi.org/10.1007/s10854-016-4610-6 SN - 0957-4522 VL - 27 IS - 7 SP - 6637 EP - 6645 PB - Springer CY - Dordrecht, Netherlands AN - OPUS4-36466 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Walter, Astrid T1 - EU-Projekt HOMER, home made explosives (HMEs) and recipes characterisation N2 - Das EU-Projekt HOMER befasst sich mit den sogenannten Home Made Explosives (HMEs) und frei verfügbaren Rezepten für deren Herstellung. Diese Selbstlaborate spielen in der heutigen Zeit vor allem im Zusammenhang mit terroristischen Aktivitäten eine bedeutende Rolle. Informationen zu HMEs und ihrer Herstellung werden einfacher denn je über das Internet verbreitet. Hier knüpft das im 7. EU‑Forschungsrahmenprogramm finanzierte Projekt an und bezweckt, die im Internet verfügbaren Quellen auszuwerten und so die Informationslage für Sicherheitskräfte und Ermittlungsbehörden zu verbessern. Im Rahmen des Projektes wird eine automatisierte Suche von Rezepten im Internet entwickelt. Die gefundenen sowie die im Projekt generierten Informationen über HMEs sollen im Endergebnis in Form einer Software (Knowledge Management Platform) informationstechnisch nutzbar gemacht werden. Diese Datenbank soll auch für mobile Geräte zur Verfügung stehen. Der Schwerpunkt der Projektbeteiligung des Fachbereichs 2.3 Explosivstoffe der BAM liegt in der Bewertung der Rezepturen und der auf ihrer Grundlage hergestellten Laborate. Es wurden HMEs entsprechend der vorgefundenen Rezepte und unter Beachtung aller notwendigen Sicherheitsvorkehrungen hergestellt und anschließend sicherheitstechnisch geprüft und bewertet. Dabei wurden sowohl Handhabungsparameter wie die Empfindlichkeiten gegen Schlag, Reibung und thermische Einflüsse ermittelt, als auch die Leistungsparameter wie Detonationsgeschwindigkeit und Luftstoßdruckwirkung gemessen. Die gewonnen Erkenntnisse fließen in die genannte Datenbank ein und sollen beispielsweise Einsatzkräften vor Ort helfen, angemessene Schutzabstände zu ermitteln. Auch das Personal in Laboren der Kriminalämter profitiert von der zusammengetragenen Information über HMEs bei der Analyse von unbekannten Explosivstoffspuren. T2 - 14. BAM-PTB-Kolloquium zur chemischen und physikalischen Sicherheitstechnik CY - Berlin, Germany DA - 14.06.2016 KW - Homemade explosives KW - Explosivstoffe KW - TATP KW - Ammoniumnitrat PY - 2016 AN - OPUS4-36594 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Grunewald, Thomas A1 - Grätz, Rainer A1 - Hollaender, L. T1 - Ist Edelstahl wirklich funkenärmer als unlegierter Stahl? N2 - Experimentelle Untersuchungen zu streifenden Schlägen mit verschiedenen Edelstahlsorten in explosionsfähigen Atmosphären, jeweils bestehend aus Wasserstoff, Acetylen, Ethylen bzw. Propan mit Luft, haben gezeigt, dass deren Zündwahrscheinlichkeit sowohl von der Art des Brenngas-Gemisches als auch der Höhe der kinetischen Schlagenergie abhängt. Ein Einfluss des Chromgehaltes im Edelstahl auf die Zündwahrscheinlichkeit durch mechanisch erzeugte Schlagvorgänge konnte in dem untersuchten Bereich des Chromgehaltes nicht nachgewiesen werden, obwohl ein steigender Chromgehalt die Oxidationsfähigkeit abgetrennter Partikel erhöhter Temperatur tatsächlich senkt. Ferner haben weitere Werkstoffeigenschaften wie die Wärmeleitfähigkeit, spezifische Wärmekapazität, Dichte und Härte einen Einfluss auf die Zündwahrscheinlichkeit mechanischer Edelstahl-Schlagvorgänge bei Wasserstoff/Luft-Gemischen. Mit steigender Wärmeleitfähigkeit des Edelstahls sinkt die Zündwahrscheinlichkeit. Für die spezifische Wärmekapazität, Dichte und Härte konnte kein Einfluss nachgewiesen werden. Für Schlagvorgänge wurden in der Norm EN 13463-1:2009 Grenzwerte für die maximale kinetische Schlagenergie festgelegt, unterhalb derer die Entstehung einer wirksamen Zündquelle als unwahrscheinlich angenommen werden kann. Dabei wurde zwischen Schlagvorgängen mit funkenarmen Metallen, wie z. B. Kupfer, Messing, und Schlagvorgängen mit sogenannten „sonstigen Werkstoffen“ unterschieden. Die Grenzwerte dieser sonstigen Werkstoffe resultieren aus Versuchen der BAM mit unlegiertem Baustahl. Bei solchen Schlagvorgängen wird von Oxidationsprozessen einzelner Partikel mit dem Luftsauerstoff ausgegangen, die das Gasgemisch aufgrund des hohen Temperaturanstiegs entzünden. In industriellen Anwendungen wie zum Beispiel der chemischen Industrie wird jedoch statt ferritischem Stahl überwiegend Edelstahl verwendet. Im Allgemeinen gilt mit Chrom hochlegierter Edelstahl bei Schlagvorgängen gegenüber ferritischem Stahl als funkenärmer, da die Oxidationsfähigkeit von Edelstahlpartikeln mit steigendem Chromgehalt abnimmt. Aufgrund der abnehmenden Oxidationsfähigkeit postulierte Voigtsberger, dass abgetrennte Edelstahlpartikel mit einem Anteil von 18,11 % Chrom nicht mehr oxidieren können. Bei den eigenen Schlagversuchen der BAM konnte zwar eine sinkende Oxidationsfähigkeit der Partikel, aber keine abnehmende Zündwirksamkeit von Edelstählen mit steigendem Chromgehalt beobachtet werden. T2 - 14. BAM-PTB-Kolloquium CY - Berlin, Germany DA - 14.06.2016 KW - Funken KW - Schlagfunken KW - Mechanisch erzeugte Funken KW - Nichtelektrische Funken PY - 2016 SN - 0938-5533 VL - 2016 SP - 92 EP - 99 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin, Germany AN - OPUS4-36596 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Medeiros, V.L. A1 - Goulart de Araujo, L. A1 - Ratero, D.R. A1 - Paula, A.S. A1 - Ferreira Molina, E. A1 - Jaeger, Christian A1 - Takehiro Marumo, J. T1 - Synthesis and physicochemical characterization of a novel adsorbent based on yttrium silicate: A potential material for removal of lead and cadmium from aqueous media N2 - A new metallosilicate based on yttrium was synthesized and characterized by XRD, FT-IR, 29Si MAS-NMR, and 89Y MAS-NMR. The mixed framework of the material was confirmed by the detection of distinct chemical shift groups using 29Si MAS-NMR (at -82 to -87 ppm, -91 to -94 ppm, -96 to -102 ppm, and -105 to -108 ppm), as well as four distinct chemical shifts in the 89Y MAS-NMR spectrum (at -89, -142, -160, and -220 ppm). Adsorption and kinetic analyses indicated the potential of the new material for the removal of lead and cadmium from aqueous media. The adsorption results for lead indicated that dynamic equilibrium was reached after five hours, with total lead removal of around 94 %, while for cadmium it was reached in the first hour, with total Cadmium removal of around 74 %. The adsorptions of lead and cadmium were modeled using pseudo-first order (PFO) and pseudo-second order (PSO) kinetic models. Although both models provided high R2 values (0.9903 and 0.9980, respectively), the PSO model presented a much lower χ2 red value (4.41×10−4), compared to the PFO model (2.12×10−3), which indicated that the rate-limiting step was probably due to the chemisorption of lead from the solution onto the yttrium-based metallosilicate. KW - Yttrium silicates KW - 29Si KW - 89Y MAS-NMR KW - Adsorption KW - Chemisorption KW - Cadmium and lead remediation PY - 2020 DO - https://doi.org/10.1016/j.jece.2020.103922 VL - 8 SP - 103922 PB - Elsevier Ltd. AN - OPUS4-51292 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schiffmann, J. A1 - Emmerling, Franziska A1 - Martins, Ines A1 - Van Wüllen, L. T1 - In-situ reaction monitoring of a mechanochemical ball mill reaction with solid state NMR N2 - We present an approach towards the in situ solid state NMR monitoring of mechanochemical reactions in a ball mill. A miniaturized vibration ball mill is integrated into the measuring coil of a home-built solid state NMR probe, allowing for static solid state NMR measurements during the mechanochemical reaction within the vessel. The setup allows to quantitatively follow the product evolution of a prototypical mechanochemical reaction, the formation of zinc phenylphosphonate from zinc acetate and phenylphosphonic acid. MAS NMR investigations on the final reaction mixture confirmed a reaction yield of 89% in a typical example. Thus, NMR spectroscopy may in the future provide complementary information about reaction mechanisms of mechanochemical reactions and team up with other analytical methods which have been employed to follow reactions in situ, such as Raman spectroscopy or X-ray diffraction. KW - Mechanochemistry KW - Solid state NMR KW - NMR probe Development PY - 2020 DO - https://doi.org/10.1016/j.ssnmr.2020.101687 VL - 109 SP - 101687 PB - Elsevier Inc. AN - OPUS4-51283 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schirdewahn, S. A1 - Spranger, Felix A1 - Hilgenberg, Kai A1 - Merklein, M. T1 - Localized Laser Dispersing of Titanium-Based Particles for Improving the Tribological Performance of Hot Stamping Tools N2 - Within the scope of this work, a new surface engineering technology named laser implantation has been investigated, in order to improve the tribological performance of hot stamping tools. This technique is based on manufacturing highly wear-resistant, separated, and elevated microfeatures by embedding hard ceramic particles into the tool surface via pulsed laser radiation. Hence, the topography and material properties of the tool are modified, which influences the thermal and tribological interactions at the blank-die interface. To verify these assumptions and to clarify the cause–effect relations, different titanium-based particles (TiB2, TiC, TiN) were laser-implanted and subsequently analyzed regarding to their geometrical shape and mechanical properties. Afterwards, quenching tests as well as tribological experiments were carried out by using titanium-diboride as the most promising implantation material for reducing the tribological load due to high hardness value of the generated implants. Compared to conventional tooling systems, the modified tool surfaces revealed a significantly higher wear resistance as well as reduced friction forces while offering the possibility to adjust the thermal interactions at the blank-die interface. Based on these results, a tailored tool surface modification can be pursued in future research work, in order to enhance the effectiveness of the hot stamping technology. KW - Hot stamping KW - Tribology KW - Surface modification KW - Localized laser dispersing PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-510981 DO - https://doi.org/10.3390/jmmp4030068 VL - 4 IS - 3 SP - 68 PB - MDPI AN - OPUS4-51098 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Beck, Uwe A1 - Fischer, Daniel T1 - MISTRAL-Müller-Matrix-basierte Identifizierung von Inhomogenitäten und strukturellen Anomalien N2 - Mit abbildender Ellipsometrie (imaging ellipsometry: IE) können Nanometer-Beschichtungen/ Degradationen visualisiert und bezüglich Brechungsindex n, Extinktionskoeffizient k und Schichtdicke d charakterisiert werden. Materialseitig werden lokal Homogenität und Isotropie innerhalb eines/mehrerer Bildpunkte (field of analysis: FOA) und messtechnisch global die Ebenheit der Proben bezüglich aller Bildpunkte des Messfeldes vorausgesetzt. Für die Müller-Matrix-basierte abbildende Ellipsometrie (MM-IE), die den optischen Response anisotroper Materialien in jedem Bildpunkt über die bis zu 16 Müller-Matrix-Elemente erfasst, ist dies von besonderer Relevanz. Reale Substrate sind aber oft nicht eben, können lokal Noppen/Mulden (im FOA) aufweisen oder sind global konvex/ konkav im möglichen Messfeld (field of view: FOV) gekrümmt. Diese lokalen/globalen strukturellen Anomalien des Substrats werden schon für die IE messtechnisch/modellseitig oft nicht beherrscht und sind für die MM-IE in der Wirkung auf die MM-Elemente unbekannt. Diese Defizite sollen messtechnisch bzw. modellmäßig behoben und somit die Messung lokal/global gekrümmter Oberflächen ermöglicht werden (MM-CSIE, CS curved surface). KW - Abbildende Ellipsometrie (IE) KW - Müller-Matrix Ellipsometrie (MM-IE) KW - Gekrümmte Oberflächen KW - Schichtdicke KW - Optische Konstanten PY - 2020 SP - 1 EP - 7 AN - OPUS4-51574 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oster, Simon A1 - Mann, S. A1 - Sharma, R. A1 - Reisgen, U. T1 - In-situ Identifikation der Schweißnahtgeometrie bei der Anwendung von MSG-Schweißprozessen N2 - Lichtbogenbasierte Schweißverfahren wie das Metallschutzgasschweißen (MSG) zählen zu den Standardverfahren der Fügetechnik und werden in vielen Industriebereichen automatisiert unter Verwendung von Industrierobotern eingesetzt. Dabei können Schweißnahtabweichungen auftreten, die aus Änderungen der Prozessrandbedingungen und der hohen Prozessdynamik resultieren. Hier ist die Kontrolle von Schmelzbad- und Schweißnahtgeometrie für die Sicherung der Nahtqualität bedeutsam. Durch den Einsatz optischer Sensorsysteme können mit hoher zeitlicher Auflösung in-situ Informationen des Prozesszustands ermittelt werden. Dabei stellen die rauen Prozessbedingungen und die hohe Strahlungsintensität des Lichtbogens eine Herausforderung für die optischen Komponenten dar. Forschungsarbeiten am Institut für Schweißtechnik und Fügetechnik der RWTH Aachen haben gezeigt, dass durch den Einsatz einer HDR-Kamera in Kombination mit einer strukturierten Laserbelichtung gezielt geometrische Informationen des Lichtbogens und des Schmelzbads aus den Prozessaufnahmen gewonnen werden können. In dieser Arbeit wird eine parallele Schweißnaht- und Schmelzbadbeobachtung durchgeführt, wobei geometrische Informationen durch die Anwendung von Bildverarbeitungsalgorithmen extrahiert werden. Dabei wird ein nachlaufendes Sensorsystem eingesetzt, welches aus einer HDR-Kamera und einer Laserbeleuchtung besteht. Es werden diffraktive optische Elemente (DOE) zur Erzeugung von verschiedenen Laserprojektionsmustern verwendet, um sowohl eine unidirektionale als auch eine multidirektionale Prozessbeobachtung durchführen zu können. Aus den geometrischen Informationen werden Kenngrößen berechnet, anhand derer der Prozesszustand beurteilt werden kann. Es zeigt sich, dass anhand der Kenngrößenverläufe Abweichungen in der Schweiß- und Schmelzbadgeometrie und Positionierungsfehler des Roboters identifiziert werden können. T2 - Große Schweißtechnische Tagung - DVS CAMPUS CY - Online meeting DA - 14.09.2020 KW - Schweißnahtgeometrie KW - MSG-Schweißen KW - In-situ Monitoring KW - Schmelzbadbeobachtung PY - 2020 SN - 978-3-96144-098-6 VL - 365 SP - 41 EP - 47 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-51576 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oster, Simon T1 - In-situ Identifikation der Schweißnahtgeometrie bei der Anwendung von MSG-Schweißprozessen N2 - Lichtbogenbasierte Schweißverfahren wie das Metallschutzgasschweißen (MSG) zählen zu den Standardverfahren der Fügetechnik und werden in vielen Industriebereichen automatisiert unter Verwendung von Industrierobotern eingesetzt. Dabei können Schweißnahtabweichungen auftreten, die aus Änderungen der Prozessrandbedingungen und der hohen Prozessdynamik resultieren. Hier ist die Kontrolle von Schmelzbad- und Schweißnahtgeometrie für die Sicherung der Nahtqualität bedeutsam. Durch den Einsatz optischer Sensorsysteme können mit hoher zeitlicher Auflösung in-situ Informationen des Prozesszustands ermittelt werden. Dabei stellen die rauen Prozessbedingungen und die hohe Strahlungsintensität des Lichtbogens eine Herausforderung für die optischen Komponenten dar. Forschungsarbeiten am Institut für Schweißtechnik und Fügetechnik der RWTH Aachen haben gezeigt, dass durch den Einsatz einer HDR-Kamera in Kombination mit einer strukturierten Laserbelichtung gezielt geometrische Informationen des Lichtbogens und des Schmelzbads aus den Prozessaufnahmen gewonnen werden können. In dieser Arbeit wird eine parallele Schweißnaht- und Schmelzbadbeobachtung durchgeführt, wobei geometrische Informationen durch die Anwendung von Bildverarbeitungsalgorithmen extrahiert werden. Dabei wird ein nachlaufendes Sensorsystem eingesetzt, welches aus einer HDR-Kamera und einer Laserbeleuchtung besteht. Es werden diffraktive optische Elemente (DOE) zur Erzeugung von verschiedenen Laserprojektionsmustern verwendet, um sowohl eine unidirektionale als auch eine multidirektionale Prozessbeobachtung durchführen zu können. Aus den geometrischen Informationen werden Kenngrößen berechnet, anhand derer der Prozesszustand beurteilt werden kann. Es zeigt sich, dass anhand der Kenngrößenverläufe Abweichungen in der Schweiß- und Schmelzbadgeometrie und Positionierungsfehler des Roboters identifiziert werden können. T2 - Große Schweißtechnische Tagung - DVS CAMPUS CY - Online meeting DA - 14.09.2020 KW - Schweißnahtgeometrie KW - MSG-Schweißen KW - In-situ Monitoring KW - Schmelzbadbeobachtung PY - 2020 AN - OPUS4-51579 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Friedrich, Sebastian A1 - Cappella, Brunero T1 - Application of contact-resonance AFM methods to polymer samples N2 - Contact-resonance AFM (CR-AFM) has been used in recent years for the measurement of mechanical properties. Compared with other techniques, CR-AFM has a much shorter acquisition time, compensating the incomplete theoretical understanding of the underlying physical phenomena. In the present paper, we propose a procedure, which allows to determine the elastic modulus of the sample as a parameter of the fit of the CR frequency as a function of the load. It is concluded that CR measurements are not appropriate for polymer samples. Major drawbacks are the bad resolution for moduli lower than ca. 10 GPa and the lack of a comprehensive physical model. KW - Atomic force microscopy KW - Contact resonance KW - Mechanical properties KW - Polymers KW - Wear PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-515621 DO - https://doi.org/10.3762/bjnano.11.154 VL - 11 SP - 1714 EP - 1727 AN - OPUS4-51562 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Genga, R. M. A1 - Rokebrand, P. A1 - Cornish, L. A. A1 - Nelwalani, N. A1 - Brandt, Guido A1 - Kelling, Norbert A1 - Woydt, Mathias A1 - Janse van Vuuren, A. A1 - Polese, C. T1 - High-temperature sliding wear, elastic modulus and transverse rupture strength of Ni bonded NbC and WC cermets N2 - The effects of rapid pulse electric current sintering (PECS), substitution of WC by NbC and Co by Ni, and carbide additives (TiC and Mo2C) on the microstructure, elastic modulus, B3B transverse rupture strength (TRS) and high temperature sliding wear on WC-Co, WC-Ni, NbC-Co and NbC-Ni cermets were studied. High temperature sliding wear tests were carried out using a ball-on-disk tribometer, with a 10 N force, at a sliding speed of 1.34 m/s for 0.8 km (10 min) and 2.4 km (30 min), using 100Cr6 (AISI 52100) steel balls at 400 °C and 0% humidity. Additions of TiC and Mo2C to NbC-12Ni improved the sliding wear resistance, with TiC having the greater effect, reducing the sample wear rate by over 30% from 15.1×10−6mm3/N·m to 9.4×10−6mm3/N·m after sliding distance of 2.4 km. Generally, the LPS samples had lower wear volumes than the corresponding SPS samples, due to higher K1c and TRS. KW - Pulse electric current sintering KW - Niobium carbide KW - Nickel KW - Molybdenum carbide KW - Titanium carbide PY - 2020 DO - https://doi.org/10.1016/j.ijrmhm.2019.105143 SN - 0263-4368 VL - 87 SP - 105143 PB - Elsevier Ltd. AN - OPUS4-51473 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lüth, Peter A1 - Uhlig, S. A1 - Frost, K. A1 - Malow, Marcus A1 - Michael-Schulz, Heike A1 - Schmidt, Martin A1 - Zakel, S. T1 - CEQAT-DGHS interlaboratory tests for chemical safety: Validation of laboratory test methods by determining the measurement uncertainty and probability of incorrect classification including so-called “Shark profiles” N2 - Laboratory test results are of vital importance for correctly classifying and labelling chemicals as “hazardous” as defined in the UN Globally Harmonized System (GHS) / EC CLP Regulation or as “dangerous goods” as defined in the UN Recommendations on the Transport of Dangerous Goods. Interlaboratory tests play a decisive role in assessing the reliability of laboratory test results. Interlaboratory tests performed over the last 10 years have examined different laboratory test methods. After analysing the results of these interlaboratory tests, the following conclusions can be drawn: 1. There is a need for improvement and validation for all laboratory test methods examined. 2. To avoid any discrepancy concerning the classification and labelling of chemicals, the use of validated laboratory test methods should be state of the art, with the results accompanied by the measurement uncertainty and (if applicable) the probability of incorrect classification. This paper addresses the probability of correct/incorrect classification (for example, as dangerous goods) on the basis of the measurement deviation obtained from interlaboratory tests performed by the Centre for quality assurance for testing of dangerous goods and hazardous substances (CEQAT-DGHS) to validate laboratory test methods. This paper outlines typical results (e.g. so-called “Shark profiles” – the probability of incorrect classification as a function of the true value estimated from interlaboratory test data) as well as general conclusions and steps to be taken to guarantee that laboratory test results are fit for purpose and of high quality. T2 - 13th International Symposium on Hazards, Prevention and Mitigation of Industrial Explosions (ISHPMIE 2020) CY - Braunschweig, Germany DA - 27.07.2020 KW - Dangerous goods KW - Hazardous substances KW - Interlaboratory test KW - Test method KW - Validation KW - Quality assurance KW - Measurement uncertainty KW - Incorrect classification KW - Shark profile PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-515376 UR - https://oar.ptb.de/files/download/5f3e662f4c93901010006dbf DO - https://doi.org/10.7795/810.20200724 VL - 2020 SP - 50 EP - 61 PB - Open Access Repository der Physikalisch-Technischen Bundesanstalt (PTB-OAR) CY - Braunschweig AN - OPUS4-51537 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lüth, Peter T1 - CEQAT-DGHS Ringversuchprogramm für die Chemikaliensicherheit - Probleme bei der Generierung kleiner Durchflüsse für ein Verfahren zur Verifizierung der Prüfapparatur gemäß Prüfmethode UN Test N.5 N2 - Ob Explosion in einem Chemiewerk oder Brand auf einem Gefahrgutfrachter – die Ursachen für Unfälle können vielfältig sein. Prävention beginnt bereits im Prüflabor, wenn Chemikalien auf ihre gefährlichen Eigenschaften getestet werden. Sicherheitsfachleute, Transporteure oder Händler müssen sich jedoch auf die richtige Durchführung der Prüfung und Bewertung verlassen können. Ringversuche, Referenzmaterialien, Verifizoierungsverfahren etc sind Mittel, um Prüfgeräte bzw. die Messergebisse auf ihre Zuverlässigkeit hin zu überprüfen. Im Vortrag ein an der BM neu entwickeltes Verifizierungsfahren für das Prüfverfahren UN-N.5 vorgestellt. Es wird hierbei gezeigt, dass Schwebekörperdurchflussmesser (Rotameter) zur Messung kleiner Durchflüsses nicht ausreichend zuverlässig sind. Es wird deshalb die Entwicklung eines alternativen, gravimetrischen Verifizierungsverfahrens diskutiert. T2 - BAM-PTB-Erfa Messung kleiner Durchflüsse CY - Braunschweig, Germany DA - 16.01.2020 KW - Gefahrgut KW - Gefahrstoff KW - Ringversuch KW - Prüfmethode KW - Verifizierung KW - Validierung KW - Messunsicherheit KW - Qualitätsicherung KW - UN Test N.5 PY - 2020 AN - OPUS4-51538 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Feldkamp, Martin T1 - Heat Flux from Wood Filled Impact Limiter under Fire Conditions N2 - Packages for the transport of high-level radioactive material must withstand severe hypothetical accidents. Regulatory test conditions shall cover these severe accident conditions and consist of mechanical tests and a following thermal test. To withstand the mechanical tests heavy weight packages are often designed with impact limiters consisting of wood encapsulated in steel sheets. The thermal test is defined precisely in the IAEA-regulations as a 30 minute fully engulfing 800 °C fire. After the fire phase a pre-damaged impact limiter might continue burning or smouldering and influence the cask thermal behaviour with its energy release. The energy transferred from the impact limiter to the cask is of importance for the safety of transport packages. A full-scale fire test with an impact limiter of 2.3 m in diameter and filled with spruce wood was designed and performed. The impact limiter continued burning for 3 days. Energy transfer and temperature measurements were performed. T2 - 9th International Scientific Conference - wood & fire safety 2020 CY - Online meeting DA - 02.11.2020 KW - Fre KW - Smouldering KW - Wood PY - 2020 AN - OPUS4-51517 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schirdewahn, S. A1 - Spranger, Felix A1 - Hilgenberg, Kai A1 - Merklein, M. T1 - Localized dispersing of TiB2 and TiN particles via pulsed laser radiation for improving the tribological performance of hot stamping tools N2 - The aim of this study is to increase the tribological performance of hot stamping tools by using a laser implantation process. This technique allows the fabrication of separated, elevated and dome-shaped microfeatures on the tool surface in consequence of a localized dispersing of ceramic particles via pulsed laser radiation. Hence, the topography and material properties of the tool are modified, which influences the tribological interactions at the blank-die interface. However, an appropriate selection of ceramic particles is an essential prerequisite, in order to obtain tailored and highly wear resistant surface features. In this regard, different titanium-based hard particles (TiB2 and TiN) were laser-implanted on hot working tool specimens and subsequently tested by means of a modified pin-on-disk test regarding to their wear and friction behavior. KW - Surface modification KW - Tribology KW - Laser implantation KW - Hot working tool steel KW - Hot stamping PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-514171 DO - https://doi.org/10.1016/j.procir.2020.09.069 VL - 94 SP - 901 EP - 904 PB - Elsevier B.V. AN - OPUS4-51417 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Cios, G. A1 - Nolze, Gert A1 - Winkelmann, A. A1 - Tokarski, T. A1 - Hielscher, R. A1 - Strzalka, R. A1 - Buganski, I. A1 - Wolny, J. A1 - Bala, P. T1 - Approximant-based orientation determination of quasicrystals using electron backscatter diffraction N2 - Orientation mapping of quasicrystalline materials is demonstrated using crystalline approximant structures in the technique of electron backscatter diffraction (EBSD). The approximant-based orientations are symmetrised according to the rotational point group of the quasicrystal, including the visualization of orientation maps using proper colour keys for quasicrystal symmetries. Alternatively, approximant-based orientation data can also be treated using pseudosymmetry post-processing options in the EBSD system software, which enables basic grain size estimations. Approximant-based orientation analyses are demonstrated for icosahedral and decagonal quasicrystals. KW - EBSD KW - Quasicrystal KW - Approximant KW - Chrystal orientation KW - Data processing PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-514221 DO - https://doi.org/10.1016/j.ultramic.2020.113093 VL - 218 SP - 113093 PB - Elsevier B.V. AN - OPUS4-51422 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bonse, Jörn T1 - Quo vadis LIPSS? - Recent and future trends on laser-induced periodic surface structures N2 - Nanotechnology and lasers are among the most successful and active fields of research and technology that have boomed during the past two decades. Many improvements are based on the controlled manufacturing of nanostructures that enable tailored material functionalization for a wide range of industrial applications, electronics, medicine, etc., and have already found entry into our daily life. One appealing approach for manufacturing such nanostructures in a flexible, robust, rapid, and contactless one-step process is based on the generation of laser-induced periodic surface structures (LIPSS). This Perspectives article analyzes the footprint of the research area of LIPSS on the basis of a detailed literature search, provides a brief overview on its current trends, describes the European funding strategies within the Horizon 2020 programme, and outlines promising future directions. KW - Laser-induced periodic surface structures (LIPSS) KW - Direct laser interference patterning (DLIP) KW - Surface functionalization KW - Literature survey KW - European funding strategies PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-513530 DO - https://doi.org/10.3390/nano10101950 SN - 2079-4991 VL - 10 IS - 10 SP - 1950-1 EP - 1950-19 PB - MDPI CY - Basel AN - OPUS4-51353 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bonse, Jörn A1 - Gräf, S. T1 - Maxwell Meets Marangoni — A Review of Theories on Laser‐Induced Periodic Surface Structures N2 - Surface nanostructuring enables the manipulation of many essential surface properties. With the recent rapid advancements in laser technology, a contactless large‐area processing at rates of up to m2 s−1 becomes feasible that allows new industrial applications in medicine, optics, tribology, biology, etc. On the other hand, the last two decades enable extremely successful and intense research in the field of so‐called laser‐induced periodic surface structures (LIPSS, ripples). Different types of these structures featuring periods of hundreds of nanometers only—far beyond the optical diffraction limit—up to several micrometers are easily manufactured in a single‐step process and can be widely controlled by a proper choice of the laser processing conditions. From a theoretical point of view, however, a vivid and very controversial debate emerges, whether LIPSS originate from electromagnetic effects or are caused by matter reorganization. This article aims to close a gap in the available literature on LIPSS by reviewing the currently existent theories of LIPSS along with their numerical implementations and by providing a comparison and critical assessment of these approaches. KW - Laser-induced periodic surface structures (LIPSS) KW - Electromagnetic theories KW - Matter reorganization theories KW - Surface plasmon polaritons KW - Self-organization PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-514089 DO - https://doi.org/10.1002/lpor.202000215 SN - 1863-8899 VL - 14 IS - 10 SP - 2000215-1 EP - 2000215-25 PB - Wiley CY - Berlin AN - OPUS4-51408 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schade, U. A1 - Dawei, C. A1 - Puskar, L. A1 - Ritter, E. A1 - Beckmann, Jörg T1 - Removal of Etalon Features in the Far-Infrared–Terahertz Transmittance Spectra of Thin Polymer Films N2 - Etalon features in infrared spectra of stratified samples, their influence on the interpretation and methods to circumvent their presence in infrared spectra have been in discussion for decades. This paper focuses on the application of a method originally developed to remove interference fringes in the mid-infrared spectra for far-infrared Fourier transform spectroscopy on thin polymer films. We show that the total transmittance-reflectance technique, commonly used for mid-infrared, also works successfully in the far infrared spectral range where other approaches fail. Experimental spectra obtained by such technique are supported by model calculations and reveal the possibility and limits to obtain almost undisturbed far-infrared spectra which are suitable to determine low energy vibrations of ionomer salts under certain sample conditions. KW - Far-infrared spectroscopy KW - Absorption KW - Etalon feature KW - Total transmittance reflectance PY - 2020 DO - https://doi.org/10.1177/0003702820922295 VL - 74 IS - 12 SP - 1530 EP - 1539 PB - Sage journals AN - OPUS4-51367 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tornaghi, M. L. A1 - Tsionis, G. A1 - Pegon, P. A1 - Molina, J. A1 - Peroni, M. A1 - Korzen, Manfred A1 - Tondini, N. A1 - Covi, P. A1 - Abbiati, G. A1 - Antonelli, M. A1 - Gilardi, B. T1 - Experimental study of braced steel frames subjected to fire after earthquake N2 - The EQUFIRE project aims to study the post-earthquake fire Performance of steel frame structures and is part of the Transnational Access activities of the SERA project (www.sera-eu.org) at the ELSA Reaction Wall of the European Commission - Joint Research Centre. As it has happened in many historical occasions, after an earthquake, earthquakeinduced rupture of gas piping, failure of electrical systems, etc. may trigger fire. The structural fire performance can deteriorate because the fire acts on a previously damaged structure. In addition, the earthquake may have damaged fire protection elements and the fire can spread more rapidly if compartmentation walls have failed. This is particularly relevant for steel structures as the high thermal conductivity of elements with small thickness entails quick temperature rise with consequent fast loss of strength and stiffness. EQUFIRE studied a four-storey three-bay steel frame with concentric bracings in the central bay. The structure was designed for reference peak ground acceleration equal to 0.186g, soil type B and type 1 elastic response spectrum according to Eurocode 8. Tests were performed at the ELSA Reaction Wall and at the furnace of the Federal Institute for Materials Research and Testing (BAM). The experimental activities at the ELSA Reaction Wall comprise pseudo-dynamic tests on a full-scale specimen of the first storey of the building, while the upper three storeys are numerically simulated. The aim is to study the response of the structure and fire protection elements, including their interaction, under the design earthquake and for different configurations: bare frame without fire protection, specimen with three fire protection solutions (conventional and seismic-resistant boards, and vermiculite sprayed coating) applied on the bracing and one column, and with conventional and seismic-resistant fire barrier walls built in the two external bays of the specimen. The testing programme at BAM included fire tests of five columns (two specimens without fire protection elements and three specimens with the types of fire protection mentioned above). Before the fire test, each column was subjected to a horizontal and vertical displacement history resulting from the seismic action. During the fire tests, the effect of the surrounding structure was simulated by limiting the axial thermal expansion. The experimental results will serve to study the response of structural and non-structural components to fire following earthquake scenarios, with a view to improving existing design guidelines and future standards. T2 - The 17th World Conference on Earthquake Engineering - 17WCEE CY - Meeting was canceled DA - 13.09.2020 KW - Fire following earthquake KW - Concentrically braced steel frames KW - Large-scale tests KW - Pseudo-dynamic testing KW - Substructuring PY - 2020 SP - 2i-0104-1 EP - 2i-0104-12 AN - OPUS4-51426 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Koclega, Damian A1 - Radziszewska, A. A1 - Dymek, S. A1 - Morgiel, J. A1 - Maj, L. A1 - Kranzmann, Axel T1 - Improvement of Corrosion Resistance of 13CrMo4-5 Steel by Ni-Based Laser Cladding Coatings N2 - The 13CrMo4-5 ferritic steel is commonly used in power plants, due to its favorable mechanical properties. According to EN 10028-2, this steel can be used at temperatures up to 570°C because of its creep behavior. The inefficient corrosion resistance limits the application of this steel to lower temperatures depending on the gas temperature and slag formation. Therefore, the application of a highly resistant Ni-based coating is proposed to extend the corrosion resistance of elements made of ferritic steel. The corrosion test was performed in an environment containing a mixture of gases, like O2, COx, and SOx, and deposited ashes with elements, e.g., Na, Cl, Ca, Si, C, Fe, and Al. The exposure time was, respectively, 240 h, 1000 h and 4500 h at a temperature of 600°C. The oxide scale formed on the 13CrMo4-5 steel was significantly thicker than on the IN686 coating. The microstructure and chemical and phase compositions of the oxide scale were investigated using light optical microscopy together with scanning and transmission electron microscopy techniques. Energy dispersive x-ray analyses were performed when appropriate. KW - Aggressive environments KW - Corrosion resistance KW - High - temperature KW - Inconel 686 KW - Laser cladding PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-514289 DO - https://doi.org/10.1007/s11665-020-04867-x SN - 1059-9495 VL - 29 IS - 6 SP - 3702 EP - 3713 PB - Springer AN - OPUS4-51428 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Scherb, T. A1 - Fantin, Andrea A1 - Checcia, S. A1 - Stephan-Scherb, Christiane A1 - Escolástico, S. A1 - Franz, A. A1 - Seeger, J. A1 - Meulenberg, W. A. A1 - d'Acapito, F. A1 - Serra, J. M. T1 - Unravelling the crystal structure of Nd5.8WO12-d and Nd5.7W0.75Mo0.25O12-d mixed ionic electronic conductors N2 - Mixed ionic electronic conducting ceramics Nd6-yWO12-d (d is the Oxygen deficiency) provide excellent stability in harsh environments containing strongly reactive gases such as CO2, CO, H2, H2O or H2S. Due to this chemical stability, they are promising and cost-efficient candidate materials for gas separation, catalytic membrane reactors and protonic ceramic fuel cell technologies. As in La6-yWO12-d, the ionic/electronic transport mechanism in Nd6-yWO12-d is expected to be largely controlled by the crystal structure, the conclusive determination of which is still lacking. This work presents a crystallographic study of Nd5.8WO12-d and molybdenum-substituted Nd5.7W0.75Mo0.25O12-d prepared by the citrate complexation route. High-resolution synchrotron and neutron powder diffraction data were used in combined Rietveld refinements to unravel the crystal structure of Nd5.8WO12-d and Nd5.7W0.75Mo0.25O12-d. Both investigated samples crystallize in a defect fluorite crystal structure with space group Fm3m and doubled unit-cell parameter due to cation ordering. Mo replacesWat bothWyckoff sites 4a and 48h and is evenly distributed, in contrast with La6-yWO12-d. X-ray absorption spectroscopy as a function of partial pressure pO2 in the near-edge regions excludes oxidation state changes of Nd (Nd3+) and W(W6+) in reducing conditions: the enhanced hydrogen permeation, i.e. ambipolar conduction, observed in Mo-substituted Nd6-yWO12-d is therefore explained by the higher Mo reducibility and the creation of additional – disordered – oxygen vacancies. KW - Powder diffraction KW - Mixed conductors KW - X-ray absorption spectroscopy PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-514607 DO - https://doi.org/10.1107/S1600576720012698 VL - 53 SP - 1471 EP - 1483 AN - OPUS4-51460 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Unger, Wolfgang A1 - Stockmann, Jörg M. A1 - Senoner, Mathias A1 - Weimann, T. A1 - Bütefisch, S. A1 - Passiu, C. A1 - Spencer, N. D. A1 - Rossi, A. T1 - Introduction to lateral resolution and analysis area measurements in XPS N2 - Imaging and small-spot (small area) XPS have become increasingly important components of surface chemical analysis during the last three decades, and its use is growing. Some ambiguity in the use of terminology, understanding of concepts, and lack of appropriate reference materials leads to confusing and not always reproducible data. In this paper, it is shown that by using existing knowledge, appropriate test specimens, and standardized approaches, problems of comparability and such reproducibility issues recently observed for XPS data reported in the scientific literature can be overcome. The standardized methods of ISO 18516:2019, (i) the straight-edge, (ii) the narrow-line, and (iii) the grating method, can be used to characterize and compare the lateral resolution achieved by imaging XPS instruments and are described by reporting examples. The respective measurements are made using new test specimens. When running an XPS instrument in the small-spot (small area) mode for a quantitative analysis of a feature of interest, the question arises as to what contribution to the intensity originates from outside the analysis area. A valid measurement approach to control the intensity from outside the nominal analysis area is also described. As always, the relevant resolution depends on the specific question that needs to be addressed. The strengths and limitations of methods defining resolution are indicated. KW - Imaging XPS KW - Lateral resolution KW - Analysis area measurements KW - Small-spot XPS PY - 2020 DO - https://doi.org/10.1116/6.0000398 VL - 38 IS - 5 SP - 053206 AN - OPUS4-51394 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Krautz, M. A1 - Beyer, L. A1 - Funk, Alexander A1 - Waske, Anja A1 - Weise, B. A1 - Freudenberger, J. A1 - Gottschall, T. T1 - Predicting the dominating factors during heat transfer in magnetocaloric composite wires N2 - Magnetocaloric composite wires have been studied by pulsed-field measurements up to μ0ΔH = 10 T with a typical rise time of 13 ms in order to evaluate the evolution of the adiabatic temperature change of the core, ΔTad, and to determine the effective temperature change at the surrounding steel jacket, ΔTeff, during the field pulse. An inverse thermal hysteresis is observed for ΔTad due to the delayed thermal transfer. By numerical simulations of application-relevant sinusoidal magnetic field profiles, it can be stated that for field-frequencies of up to two field cycles per second heat can be efficiently transferred from the core to the outside of the jacket. In addition, intense numerical simulations of the temperature change of the core and jacket were performed by varying different parameters, such as frequency, heat capacity, thermal conductivity and interface resistance in order to shed light on their impact on ΔTeff at the outside of the jacket in comparison to ΔTad provided by the core. KW - Composite KW - Heat transfer KW - Numerical simulation KW - Pulsed magnetic field PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-513791 DO - https://doi.org/10.1016/j.matdes.2020.108832 VL - 193 SP - 108832 PB - Elsevier Ltd. AN - OPUS4-51379 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe T1 - Adhesion of Coatings vs. Strength of Composite Materials – A Review of Applications Evaluated by Centrifugal Adhesion Testing (CAT) N2 - Sufficient adhesion/tensile strength are basic requirements for any coating/composite material. For coatings, adhesive strength in N/mm2 is of Major interest for various applications such as decorative and water-repellent coatings on wood (paints and varnishes), optical coatings on glass and polymers (reflectors and filters), electrical coatings on semiconductors, glass and polymers (conducting and bondable layers), mechanical coatings on metals and polymers (wear-reduction, scratch-resistance) and adhesion-promoting layers. For composite materials, tensile strength in N/mm2 is also a key quantity for carbon fiber reinforced composites (CFC), laminates and adhesive-bonded joints. Centrifugal adhesion testing (CAT) transfers the single-sample tensile test from a tensile or universal testing machine into an analytical centrifuge as multiple-sample test of up to eight test pieces. The one-sided sample support instead of a two-sided sample clamping and the absence of mounting- and testing-correlated shear forces provides fast and reliable results both for adhesive strength and bonding strength by means of bonded test stamps. For bonding strength, the evaluation of failure pattern from microscopic inspection is required in order to determine the failure pattern according to ISO 10365 such as adhesive failure (AF), delamination failure (DF) and cohesive failure (CF). Hence, one test run by CAT-technology provides either statistics or ranking of up to eight samples at once. For adhesive strength of coatings, a variety of examples is discussed such as ALD-Al203 layers as adhesion promoters, evaporated Ag-layers on N-BK7 glass, sputtered Cr- and Al-layers on Borofloat 33 glass, evaporated Au-films on N-BK7 glass and sputtered SiO2 -layers on CR39 Polymer. Provided adhesive or bonding strength are high enough, the substrate or the joining part may also fail. T2 - Special PSE 2020 CY - Online meeting DA - 07.09.2020 KW - Centrifugal adhesion testing (CAT) KW - Adhesive strength KW - Pull-off test KW - Failure pattern KW - Compound strength PY - 2020 AN - OPUS4-51231 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rawat, S. S. A1 - Harsha, A. P. A1 - Khatri, O. P. A1 - Wäsche, Rolf T1 - Pristine, reduced, and alkylated graphene oxide as additives to paraffin grease for enhancement of tribological properties N2 - Pristine, reduced, and alkylated graphene oxides are applied as lubricating additives in paraffin grease. It has revealed that their crystalline structure governs the tribological properties of grease for steel tribo-pair. The microstructural analyses of grease samples showed that a loose fiber network of soap in the presence of graphene-based additive allows their facile release for efficient lubrication. The surface analyses based on the microscopic and elemental mapping show the development of a graphene-derived protective film on the worn scars, which protected the tribo-surfaces and subsided the wear. The reduced graphene oxide (rGO) with the interlamellar distance of 0.35 nm in the (002) plane provided minimum resistance to shear and exhibited maximum reduction in coefficient of friction (COF) for the paraffin grease. The presence of oxygen functionalities in the basal of pristine and alkylated graphene oxide (GO) compromised the interlamellar shearing under tribo-stress; consequently, higher COF than that of rGO. KW - Coefficient of friction KW - Graphene oxide KW - Grease KW - Nanoadditive KW - Tribo-film KW - Wear KW - Boundary lubrication KW - Grease lubrication KW - Lubricant additives KW - Lubricants PY - 2021 DO - https://doi.org/10.1115/1.4047952 VL - 143 IS - 2 SP - 021903-1 EP - 021903-11 PB - ASME AN - OPUS4-51170 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hielscher-Bofinger, Stefan A1 - Beck, Uwe T1 - Multiple-sample Testing: Adhesive Strength of Coatings and Bonding Strength of Adhesives evaluated by Centrifugal Adhesion Testing (CAT) N2 - The quantitative determination of adhesion and cohesion properties is a key requirement for adhesive-bonded joints and coated components in both R&D and Quality assurance. Because of the huge variety of layer/substrate Systems in terms of materials and large thickness range, adhesion tests display the same diversity as layer/substrate systems. There are only two tensile testing procedures available, that determine adhesive strength in terms of force per area (N/mm²), the single-sample pull-off test in a tensile testing machine and the multiple-sample-test using the Centrifugal Adhesion Testing (CAT) Technology. The CAT Technology is a testing method which uses centrifugal force as tensile testing force in a multiple-sample arrangement within a drum rotor of a Desktop centrifuge. Hence, the adhesive/bonding strength A/B can be determined on a statistical basis under identical testing conditions for up to eight samples. A variety of examples for bonding strength of adhesives, adhesive strength of coatings and compound strength of composite materials is discussed such as metalto-metal and glass-to-metal bonding, sputtered SiO2-layers on CR39 Polymer and carbon fiber reinforced polymer. T2 - Colloquium Department 6. CY - Berlin, BAM, Germany DA - 03.09.2020 KW - Centrifugal Adhesion Testing (CAT) KW - Adhesive strength KW - Bonding strength KW - Composite strength KW - Interlaboratory comparision PY - 2020 AN - OPUS4-51178 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lone, S. A. A1 - Muck, M. A1 - Fosodeder, P. A1 - Mardare, C.C. A1 - Florian, Camilo A1 - Weth, A. A1 - Krüger, Jörg A1 - Steinwender, C. A1 - Baumgartner, W. A1 - Bonse, Jörn A1 - Heitz, J. A1 - Hassel, A.W. T1 - Impact of Femtosecond Laser Treatment Accompanied with Anodization of Titanium Alloy on Fibroblast Cell Growth N2 - Herein, Ti6Al4V alloy is surface modified by femtosecond laser ablation. The microstructure image obtained by secondary electron microscopy reveals a combination of micrometer spikes or cones superimposed by nanoripples (laser‐induced periodic surface structures). To make the surface hydrophilic, anodization is performed resulting in further smoothness of microstructure and a final thickness of 35 ± 4 nm is estimated for oxide produced after anodization at 10 V (scan rate = 0.1 V s−1) versus standard hydrogen electrode. The obtained electrochemically active surface area (ECSA) is approximately 8 times larger compared with flat mirror polished Ti6Al4V surface. Combined chemical analysis by Pourbaix diagram and X‐ray photoelectron spectroscopy (XPS) analyses reveal that titanium and aluminum are passivating into TiO2 and Al2O3, but the dissolution of aluminum in the form of solvated ion is inevitable. Finally, cell seeding experiments on anodized and laser‐treated titanium alloy samples show that the growth of murine fibroblast cells is significantly suppressed due to unique surface texture of the laser‐treated and anodized titanium alloy sample. KW - Anodization KW - Femtosecond laser ablation KW - Laser-induced periodic surface structures, LIPSS KW - Ti6Al4V alloys KW - X-ray photoelectron spectroscopy PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-510263 DO - https://doi.org/https://doi.org/10.1002/pssa.201900838 SN - 1862-6300 SN - 1862-6319 VL - 217 IS - 13 SP - 1900838-1 EP - 1900838-9 PB - WILEY-VCH Verlag CY - Weinheim, Germany AN - OPUS4-51026 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Linnemann, Konrad T1 - Prestressed bolt connections under lateral displacements N2 - The containment system of transport packages for spent nuclear fuel and high-level waste usually includes bolted lids with metal gaskets. The specified transport condition imply high loading on the lids and the bolt connections of the package. The response of the lid systems on these load conditions is generally investigated by drop tests or numerically. BAM has started a research project to get a better understanding about the behavior of prestressed bolt connection under loadings typical for drop tests. T2 - IRSN-BAM Symposium Safety of Transport and Storage Packages CY - Online meeting DA - 19.11.2020 KW - Transport packages KW - Pprestressed bolt connection KW - Experimental investigation KW - Finite element method PY - 2020 AN - OPUS4-51697 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Werder, Julia A1 - Gardei, André A1 - Hoppe, Johannes A1 - Meng, Birgit ED - Littmann, K. T1 - Funktionalisierung von Fasern für zementgebundene Materialien - ausgewählte Prüfmethoden N2 - Die geringe Zugfestigkeit von zementgebundenen Materialien kann durch die Zugabe von Fasern maßgeblich verbessert werden. Ziel eines gemeinsamen Verbundprojekts mit einem Industriepartner war die Erhöhung der Leistungsfähigkeit von kurzen Polymer- und Carbonfasern durch eine Verbesserung des Verbundes zwischen Faseroberfläche und Zementsteinmatrix. Von der IONYS AG wurde dazu eine spezielle Funktionalisierung entwickelt, die über eine Hydrophilisierung der Faseroberfläche eine chemische Anbindung an die Zementsteinmatrix gewährleistet. Aufgabe der BAM war es, die Effizienz der neuen Beschichtung bezüglich der Erhöhung der Nachrissbiegezugfestigkeit und der Reduzierung der Schwindrissbildung während der Erhärtungsphase zu quantifizieren. Die Ergebnisse zeigen, dass die Funktionalisierung die Neigung zur Schwindrissbildung für die Carbonfasern und in noch stärkerem Maße für die Polymerfasern reduziert. Eine Erhöhung der Nachrissbiegezugfestigkeit konnte dagegen nur für die deutlich steiferen Carbonfasern nachgewiesen werden. T2 - 10. Kolloquium Industrieböden CY - Esslingen, Germany DA - 03.03.2020 KW - Fibres KW - Cementitious materials KW - Shrinkage KW - Strain hardening PY - 2020 SN - 978-3-8169-3505-6 SP - 173 EP - 178 PB - expert Verlag GmbH CY - Tübingen AN - OPUS4-51915 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Trappe, Volker T1 - Composite materials - focus polymer matrix composites (PMC) N2 - Lecture about polymer matrix composites as part of the first trainings event GW4SHM, properties, production, basic theory, testing. T2 - 1. Training GW4SHM-Project CY - BAM, Berlin, Germany DA - 23.11.2020 KW - Polymer matrix composites KW - Composite testing KW - NDT PY - 2020 AN - OPUS4-51868 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nolze, Gert T1 - Lattice parameter determination with EBSD. Is that possible? N2 - CALM is software for determining the Bravais lattice type and the resulting lattice parameters from a single Kikuchi pattern. It requires the definition of 4 bands and a single bandwidth from which all other band positions as well as bandwidths are derived. For band detection, it uses the Funk transform, which allows detection of twice as many bands as usual. CALM works for any symmetry and requires low-noise patterns of at least 320x240 pixels. The resulting errors are <2% even for such small patterns, assuming good quality. The relative errors are <0.5%. However, this requires a projection centre position best derived from a sample of a cubic phase in CALM. However, this must have been recorded under identical conditions. Hundreds of Kikuchi patterns of phases with different symmetries were examined. T2 - Institutskolloquium Kassel CY - Online meeting DA - 30.10.2020 KW - Phasenidentifikation KW - EBSD KW - Gitterkonstanten PY - 2020 AN - OPUS4-51813 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Völker, Christoph T1 - Trends in Materials Informatics N2 - Many PhD students are interested in applying machine learning, AI, data science, etc., and there are many good reasons for this. However, there is a disconnect between mainstream data science and materials science, for example, when it comes to the sheer size of the data. This talk will highlight some of the unique challenges in materials informatics and present some interesting approaches to overcome them. Although the field is large, this talk will focus on cases that have some practical relevance to PhD students at BAM. T2 - PhD Day at BAM 2020 CY - Online meeting DA - 15.09.2020 KW - Materials Informatics KW - Small Data PY - 2020 AN - OPUS4-51814 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - Energy Harvesting Using Thermomagnetic Generators with Magnetocaloric Materials N2 - To date, there are only very few technologies available for the conversion of low temperature waste heat to electricity. More than a century ago, thermomagnetic generators were proposed, which are based on a change of magnetization with temperature, switching a magnetic flux, which according to Faraday’s law induces a voltage. In this talk, we first describe the principle of thermomagnetic generators. Then we focus on the impact of topology of the magnetic circuit within thermomagnetic generators. We demonstrate that the key operational parameters strongly depend on the genus, i.e. the number of holes within the magnetic circuit. A pretzel-like topology of the magnetic circuit with genus =3 improves the performance of thermomagnetic generators by orders of magnitude. We will show that this technique is on its way to becoming competitive with thermoelectrics for energy harvesting near room temperature. T2 - TMS Annual Meeting CY - San Diego, CA, USA DA - 23.02.2020 KW - Materials science KW - Energy harvesting PY - 2020 AN - OPUS4-51903 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - Materials for Thermomagnetic Harvesting of Low Temperature Waste Heat: N2 - Thermomagnetic materials are a new type of magnetic energy materials, which enable the conversion of low temperature waste heat to electricity by three routes: Thermomagnetic motors, generators and microsystems. Taking our recent work on thermomagnetic generators as a starting point, in this talk we analyse the material requirements for a more energy and economic efficient conversion. We will describe the influence of magnetisation change and heat capacity on thermodynamic efficiency, as well as the consequences of thermal conductivity on power density. Our analysis will allow selecting the best thermomagnetic materials in Ashby plots and illustrate the substantial different properties compared to magnetocaloric materials. Supported by DFG, project FA 453/14) T2 - TMS Annual Meeting CY - San Diego, CA, USA DA - 23.02.2020 KW - Materials science KW - Energy harvesting PY - 2020 AN - OPUS4-51904 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yu, C.-H. A1 - Peng, R. L. A1 - Luzin, V. A1 - Sprengel, Maximilian A1 - Calmunger, M. A1 - Lundgren, J.-E. A1 - Brodin, H. A1 - Kromm, Arne A1 - Moverare, J. T1 - Thin-wall effects and anisotropic deformation mechanisms of an additively manufactured Ni-based superalloy N2 - Laser powder bed fusion (LPBF) of Ni-based superalloys shows great potential for high temperature applications, for example, as a burner repair application for gas turbines where the thin-walled structure is important. It motivates this work to investigate the evolution of microstructure and the anisotropic mechanical behavior when plate-like specimens are built with a thickness from 4 mm down to 1 mm. By performing texture analysis using neutron diffraction, a clear transition in fiber texture from <011> to <001> is indicated when the specimen becomes thinner. The residual stress shows no thickness dependence, and at the subsurface the residual stress reaches the same level as the yield strength. Due to the rough as-built surface, a roughness compensation method for mechanical properties of thin-walled structures is outlined and demonstrated. Tensile tests from room temperature up to 700 ◦C have been carried out. Anisotropic mechanical behavior is found at all temperatures, which is strongly related to the anisotropic texture evolution. Stronger texture evolution and grain rotations are discovered when the tensile loading is applied along the building direction. The mechanical behavior has been compared to a wrought material, where the high dislocation density and the subgrain structure of the LPBF material result in a higher yield strength. Combining the statistical texture analysis by neutron diffraction with mechanical testing, EBSD grain orientation mapping and the investigation of dislocation structures using transmission electron microscopy, this work illustrates the significance of texture for the thin-wall effect and anisotropic mechanical behavior of LPBF materials. KW - Hastelloy X KW - Hot tensile test KW - Crystallographic texture KW - Roughness KW - Residual stress KW - Dislocation density PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-518759 DO - https://doi.org/10.1016/j.addma.2020.101672 VL - 36 SP - 101672 PB - Elsevier B.V. AN - OPUS4-51875 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schumacher, David T1 - From W. C. Röntgen to modern Tomography N2 - A not complete review of X-Ray related milestones from 1895 to the 21st century. T2 - ITN GW4SHM, First Training Event CY - Online Meeting DA - 23.11.2020 KW - X-Ray KW - Computed Tomography KW - Laminography KW - Digital Detector Arrays KW - Wilhelm Conrad Röntgen PY - 2020 AN - OPUS4-51881 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Léonard, Fabien T1 - Overview of XCT data processing workflow for ammonium nitrate prills quantitative analysis N2 - This video presents the data processing workflow that was developed to perform the quantitative structural and morphological analysis of ammonium nitrate prills by x-ray computed tomography. KW - ANFO KW - Data processing KW - Explosives KW - Porosity KW - Surface area KW - XCT PY - 2020 DO - https://doi.org/10.5281/zenodo.3611339 PB - Zenodo CY - Geneva AN - OPUS4-51897 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Heßmann, Jennifer A1 - Bachmann, Marcel A1 - Hilgenberg, Kai T1 - Numerical and experimental investigation of controlled weld pool displacement by electromagnetic forces for joining dissimilar materials N2 - In order to reduce CO2 emissions, an increasing interest in lightweight construction exists in the automotive industry, especially the multi-material-design approach. The main construction materials here are steels and aluminium alloys. Due to their different physical material properties and limited mutual solubility, these two materials cannot be joined thermally without difficulty. This paper presents a new joining approach for dissimilar materials. It uses electromagnetic displacement of a laser-generated melt pool to produce overlap joints between 1 mm steel (1.0330) and 2 mm aluminium alloy (EN AW 5754). Contactless induced Lorentz forces are generated by an alternating current (AC) magnet system. The controlled displacement of the aluminium alloy melt into the hole of the overlying steel sheet is investigated through numerical and experimental studies. The numerical results are compared with cross sections and thermocouple measurements. For the first time, it is possible to achieve a reproducible controlled melt pool displacement on thin sheets to produce overlap joints between dissimilar materials. KW - Displacement KW - Laser beam welding KW - Dissimilar materials KW - Joining technology KW - Electromagnetic field KW - Lorentz force KW - Numerical investigation PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-516640 DO - https://doi.org/10.3390/met10111447 VL - 10 IS - 11 SP - 1447 EP - 1462 PB - MDPI CY - Basel, Schweiz AN - OPUS4-51664 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Richter, Anja A1 - Possling, A. A1 - Malysheva, N. A1 - Yousef, K. P. A1 - Herbst, S. A1 - von Kleist, M. A1 - Hengge, R. T1 - Local c-di-GMP signaling in the control of synthesis of the E. coli biofilm exopolysaccharide pEtN-cellulose N2 - In many bacteria, the biofilm-promoting second messenger c-di-GMP is produced and degraded by multiple diguanylate cyclases (DGC) and phosphodiesterases (PDE), respectively. High target specificity of some of these enzymes has led to theoretical concepts of "local" c-di-GMP signaling. In Escherichia coli K-12, which has 12 DGCs and 13 PDEs, a single DGC, DgcC, is specifically required for the biosynthesis of the biofilm exopolysaccharide pEtN-cellulose without affecting the cellular c-di-GMP pool, but the mechanistic basis of this target specificity has remained obscure. DGC activity of membrane-associated DgcC, which is demonstrated in vitro in nanodiscs, is shown to be necessary and sufficient to specifically activate cellulose biosynthesis in vivo. DgcC and a particular PDE, PdeK (encoded right next to the cellulose operon), directly interact with cellulose synthase subunit BcsB and with each other, thus establishing physical proximity between cellulose synthase and a local source and sink of c-di-GMP. This arrangement provides a localized, yet open source of c-di-GMP right next to cellulose synthase subunit BcsA, which needs allosteric activation by c-di-GMP. Through mathematical modeling and simulation, we demonstrate that BcsA binding from the low cytosolic c-di-GMP pool in E. coli is negligible, whereas a single c-di-GMP molecule that is produced and released in direct proximity to cellulose synthase increases the probability of c-di-GMP binding to BcsA several hundred-fold. This local c-di-GMP signaling could provide a blueprint for target-specific second messenger signaling also in other bacteria where multiple second messenger producing and degrading enzymes exist. KW - Biofilm KW - Cellulose synthase KW - Bacterial second messenger KW - C-di-GMP PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-511214 DO - https://doi.org/10.1016/j.jmb.2020.06.006 SN - 0022-2836 VL - 432 IS - 16 SP - 4576 EP - 4595 PB - Elsevir Ltd. AN - OPUS4-51121 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beckmann, Jörg T1 - Novel Technique for On-Line Monitoring of the Curing Process of Fiber Reinforced Polymer Composites N2 - A specially designed experimental set up has been integrated into a commercially available FT IR Spectrometer for ATR experiments on Epoxy Systems. Representative data of far infrared spectra measured during the curing process at different temperatures of an epoxy system will be presented in dependency of the curing situation. The experiments and the selected set up are discussed to demonstrate its potential for future monitoring and ageing control applications during a manufacturing process of polymer composites. T2 - 45. International Confercene on infrared, milimeter and terahertz waves CY - Online meeting DA - 08.11.2020 KW - Far-infrared spectroscopy KW - Curing Monitoring PY - 2020 UR - https://live-irmmwthz.pantheonsite.io/technical-program AN - OPUS4-51649 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kruschwitz, Sabine T1 - Evaluation of Advanced NDT-Methods for Measurement of Fibre Orientation in Concrete N2 - Integration of fibre reinforcement in high-performance cementitious materials has become widely applied in many fields of construction. One of the most investigated advantages of steel fibre reinforced concrete (FRC) is the deceleration of crack growth and hence it’s improved sustainability due to e.g. decrease of permeability of concrete by aggressive substances. Additional benefits are associated with the structural properties of FRC, where fibres can significantly increase the ductility and the tensile strength of concrete. In some applications, such as tunnel linings or industrial slabs, it is even possible to entirely replace the conventional reinforcement, leading to significant logistical and environmental benefits. Fibre reinforcement can, however, have critical disadvantages and even hinder the performance of concrete, since it can induce an anisotropic material behaviour of the mixture if the fibres are not appropriately oriented. For a safe use of FRC in the future, reliable non-destructive methods need to be identified to assess the fibres’ orientation in hardened concrete. In this study, ultrasonic material testing, electrical impedance testing, and X-ray computer tomography have been investigated for this purpose using specially produced samples with biased or random fibre orientations. This paper demonstrates the capabilities of each of these NDT techniques for fibre orientation measurements and draws conclusions based on these results about the most promising areas for future research and development using these techniques. T2 - fib2020 Shanghai CY - Online meeting DA - 22.11.2020 KW - Ultrasonic testing KW - Steel fibre reinforced concrete (FRC) KW - Fibre orientation KW - X-ray computed tomography (CT) KW - Electrical impedance PY - 2020 AN - OPUS4-51651 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bayerlein, Bernd T1 - Focused ion beam techniques beyond the ordinary - Methodological developments within ADVENT N2 - This poster presents the focused ion beam preparation methodologies developed within the framework of the EU funded EURAMET project ADVENT (Advanced Energy-Saving Technology). It summarises the key breakthroughs achieved for various in situ investigation techniques, e.g. in situ experiments at the Synchrotron facility BESSY II (IR-SNOM and XRS), TEM and SMM instrumentation. The created experimental devices from diverse thin-film semiconductor materials paved the way to dynamic structural studies bearing the potential to determine nanoscale correlations between strain and electric fields and, moreover, for the fundamental development of new in situ capabilities. N2 - Dieses Poster zeigt die FIB Präparationstechniquen, die im Rahmen des EU-finanzierten EURAMET-Projekts ADVENT (Advanced Energy Saving Technology) entwickelt wurden. Es fasst die wichtigsten Errungenschaften zusammen, die für verschiedene in situ Untersuchungstechniken erzielt wurden, z.B. situ-Experimente in dem Synchrotronring BESSY II (IR-SNOM und XRS), in situ TEM Experimente und für die SMM Technik. Die experimentellen Probenstrukturen, die aus verschiedenen Dünnschicht-Halbleitermaterialien erzeugt wurden, ebneten den Weg für dynamische Strukturstudien, die das Potenzial haben, nanoskalige Korrelationen zwischen Dehnung und elektrischen Feldern zu bestimmen und darüber hinaus neue in situ Messmethoden zu entwickeln. T2 - Final Meeting CY - Online Meeting DA - 30.06.2020 KW - FIB KW - Sample preparation KW - In situ KW - TEM KW - AFM PY - 2020 AN - OPUS4-51606 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bayerlein, Bernd T1 - Innovations- Plattform Material Digital N2 - Mit der Initiative MaterialDigital fördert das BMBF seit dem letzten Jahr ein wichtiges Instrument zur Digitalisierung der Materialwissenschaft und Werkstofftechnik in Deutschland. In der ersten Phase dieser Initiative wird seit Juli 2019 die Plattform MaterialDigital von einem Konsortium aufgestellt. Ziel dieser Plattform ist der Aufbau eines virtuellen Materialdatenraums, um zusammen mit allen Interessenten die Systematisierung des Umgangs mit Werkstoffdaten voranzutreiben. In einer zweiten Phase werden akademische F&E-Projekte voraussichtlich Anfang 2021 gefördert. In jedem dieser Projekte wird an einer konkreten Fragestellung das Themenfeld „Digitalisierung der Materialwissenschaft und Werkstofftechnik“ adressiert und multidisziplinär bearbeitet. In einer dritten Phase werden im Rahmen industriegeführter vorwettbewerblicher Verbundprojekte mit der gleichen Zielsetzung gefördert. T2 - Workshop - “Datenmanagement in der Additiven Fertigung” CY - Online meeting DA - 27.10.2020 KW - Digitalisierung KW - Plattform Material Digital KW - Virtueller Materialdatenraum KW - Vernetzung KW - Ontologien PY - 2020 AN - OPUS4-51609 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hahn, Marc Benjamin T1 - Reference Materials at BAM N2 - A introduction into reference materials, the certification process and brief over current reference projects at BAM is given. T2 - AK-Postdoc seminar CY - BAM Berlin, Germany DA - 02.02.2021 KW - Referenzmaterialien KW - Reference material KW - Homogeneity KW - Stability KW - Quality testing KW - Analytic KW - DNA KW - Dosimetry KW - Certification PY - 2021 AN - OPUS4-52060 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pech May, Nelson Wilbur A1 - Lauster, T. A1 - Retsch, M. T1 - Design of Multimodal Absorption in the Mid-IR: A Metal Dielectric Metal Approach N2 - Specific control on the mid-infrared (mid-IR) Emission properties is attracting increasing attention for thermal camouflage and passive cooling applications. Metal−dielectric−metal (MDM) structures are well known to support strong magnetic polariton resonances in the optical and near-infrared range. We extend the current understanding of such an MDM structure by specifically designing Au disc arrays on top of ZnS−Au−Si substrates and pushing their resonances to the mid-IR regime. Therefore, we combine fabrication via lift-off photolithography with the finite element method and an inductance−capacitance model. With this combination of techniques, we demonstrate that the magnetic polariton resonance of the first order strongly depends on the individual disc diameter. Furthermore, the fabrication of multiple discs within one unit cell allows a linear combination of the fundamental resonances to conceive broadband absorptance. Quite importantly, even in mixed resonator cases, the absorptance spectra can be fully described by a superposition of the individual disc properties. Our contribution provides rational guidance to deterministically design mid-IR emitting materials with specific narrow- or broadband properties. KW - Mid-IR absorption KW - Thermal emission PY - 2021 DO - https://doi.org/10.1021/acsami.0c18160 VL - 13 IS - 1 SP - 1921 EP - 1929 PB - ACS Publications AN - OPUS4-52070 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Maslyk, M. A1 - Bach, S. A1 - Li, W. A1 - Shylin, S. A1 - Panthöfer, M. A1 - Barton, B. A1 - Ksenofontov, V. A1 - Xu, K. A1 - Kolb, U. A1 - Schmedt auf der Günne, J. A1 - Tremel, W. A1 - Meermann, Björn T1 - Understanding the Stability and Recrystallization Behavior of Amorphous Zinc Phosphate N2 - Zinc phosphate, an important pigment in phosphate conversion coatings, forms protective films on rubbing surfaces. We have simulated the underlying reactions under shear by ball-milling zinc phosphate and monitored the reaction of hopeite (Zn3(PO4)2·4H2O) and the retarded recrystallization of the amorphous reaction product by powder X-ray diffraction (PXRD) and quantitative infrared (IR) spectroscopy. Abrasion of stainless steel was simulated by addition of pure 57Fe. The results provide insight into the chemistry of phosphate conversion coatings or during battery cycling of metal phosphates and give theoretical guidance for the preparation of amorphous phosphates. Thermal analysis revealed that the release of structural water is a key step during the reaction of hopeite under shear to ball-milled amorphous zinc phosphate. The back-reaction and associated recrystallization kinetics of amorphous zinc phosphate show a classical Langmuir behavior. Fe impurities inhibit the recrystallization of ball-milled amorphous zinc phosphate strongly. 57Fe Mössbauer spectroscopy and PXRD revealed that Fe is oxidized to Fe2+ and Fe3+ during ball-milling and incorporated locally at the tetrahedral and octahedral sites of the structure. Ball-milled amorphous zinc phosphate is metastable as γ-Zn3−xFex(PO4)2. EPR studies showed the incorporation of Fe3+ to be coupled with the formation of Zn2+ vacancies. The Fe3+ defect sites bind water because of their higher Pearson hardness (compared to Fe2+ and Zn2+), thereby reducing water mobility and inhibiting further reactions like the recrystallization to hopeite. Our findings reveal the amorphization mechanism of Zn3(PO4)2·4H2O in stainless steel ball mills at the atomic scale and highlight how the reactivity of amorphous products is affected by impurities associated with the processing method. KW - Amorphous Zinc phosphate PY - 2021 DO - https://doi.org/10.1021/acs.jpcc.0c09044 VL - 125 IS - 4 SP - 2636 EP - 2647 AN - OPUS4-52078 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ermilova, Elena T1 - Development of a standard series for ellipsometry N2 - Ellipsometry is a powerful tool, which allows the investigation of material properties over a broad spectral range. Over the course of several years, the ellipsometry lab at BAM has become an accredited testing lab according to ISO/IEC 17025 laying bare the need of better methods for accuracy and traceability. Despite its wide range of application in both research and development as well as industry, there have been no generally accepted standards dealing with model validation and measurement uncertainties. Based on the first German standard DIN 50989 – 1: 2018 Ellipsometry - Part 1: Principles (currently international standard ISO 23131: 2021) and under consideration of GUM [1] a series of standards for ellipsometry was developed. The entire 6-part series covers several model-based application cases. This standards series avoids having narrow and material specific application cases but instead classifies applications of ellipsometry according to the sample complexity. The concept of ellipsometric transfer quantities (Ψ and Δ or alternatively the elements of transfer matrices) is implemented in the series. For each application case a model-based validation strategy was developed. Thus, the standards are applicable to all materials, instruments and measuring principles. The uniform structure concept of the series facilitates its practical applicability for users. The standards include the model-based GUM-compliant determination/estimation of the measurement uncertainties. In addition, the appendices of the documents contain numerous measurement and simulation examples as well as recommendations for measuring practice. In this contribution we present the application cases and basic structure of the standards developed in collaboration with Accurion GmbH and SENTECH Instruments GmbH in the project SNELLIUS. T2 - 11th Workshop Ellipsometry (WSE 11) CY - Steyr, Austria DA - 06.09.2021 KW - Standardization of ellipsometry KW - DIN 50989 Parts 1 – 6 KW - ISO 23131: 2021 KW - Validation concepts of ellipsometric measurements KW - Uncertainty budgets KW - GUM-compliance PY - 2021 AN - OPUS4-53250 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 51, Heft 3 T3 - Amts- und Mitteilungsblatt der BAM - 3/2021 KW - Anerkennungen KW - Zulassungen KW - Richtlinien KW - Festlegungen PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-533350 SN - 0340-7551 VL - 51 IS - 3 SP - 111 EP - 134 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-53335 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wang, Lei A1 - Hoyt, J. J. T1 - Layering misalignment and negative temperature dependence of interfacial free energy of B2-liquid interfaces in a glass forming system N2 - From molecular dynamics simulations and the capillary fluctuation method, the solid-liquid interfacial free energy has been computed for the B2-liquid interface in the Cu-Zr system. Consistent with previous results for the FCC-liquid interface in Cu-Zr and Al-Sm but atypical of most alloys, was found to increase as the temperature is lowered. In addition, the temperature dependence was obtained for model Lennard-Jones B2-liquid alloys. In all cases the unusual temperature dependence of is correlated with an atomic structure of the interfacial region characterized by a misalignment of the number density peaks between solvents and solutes. In cases where the number density peaks are aligned, the typical temperature dependence is observed. The results are discussed in terms of the Gibbs theory of the thermodynamics of interfaces. It is proposed that the unique interfacial structure and the atypical temperature dependence of are hallmarks of an easy glass forming alloy. KW - Atomistic simulations KW - Interfacial free energy KW - Layering misalignment KW - Glass forming PY - 2021 DO - https://doi.org/10.1016/j.actamat.2021.117259 SN - 1359-6454 VL - 219 SP - 117259 PB - Elsevier Ltd. AN - OPUS4-53650 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 34, Heft 2 T3 - Amts- und Mitteilungsblatt der BAM - 2/2004 PY - 2004 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-536510 SN - 0340-7551 VL - 34 IS - 2 SP - 89 EP - 178 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-53651 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 34, Heft 1 T3 - Amts- und Mitteilungsblatt der BAM - 1/2004 PY - 2004 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-536201 SN - 0340-7551 VL - 34 IS - 1 SP - 1 EP - 88 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-53620 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Winkelmann, A. A1 - Nolze, Gert A1 - Cios, G. A1 - Tokarski, T. A1 - Bala, P. A1 - Hourahine, B. A1 - Trager-Cowan, C. T1 - Kikuchi pattern simulations of backscattered and transmitted electrons N2 - We discuss a refined simulation approach which treats Kikuchi diffraction patterns in electron backscatter diffraction (EBSD) and transmission Kikuchi diffraction (TKD). The model considers the result of two combined mechanisms: (a) the dynamical diffraction of electrons emitted coherently from point sources in a crystal and (b) diffraction effects on incoherent diffuse intensity distributions. Using suitable parameter settings, the refined simulation model allows to reproduce various thickness- and energy-dependent features which are observed in experimental Kikuchi diffraction patterns. Excess-deficiency features are treated by the effect of gradients in the incoherent background intensity. Based on the analytical two-beam approximation to dynamical electron diffraction, a phenomenological model of excess-deficiency features is derived, which can be used for pattern matching applications. The model allows to approximate the effect of the incident beam geometry as a correction signal for template patterns which can be reprojected from pre-calculated reference data. As an application, we find that the accuracy of fitted projection centre coordinates in EBSD and TKDcan be affected by changes in the order of 10−3–10−2 if excess-deficiency features are not considered in the theoreticalmodel underlying a best-fit pattern matching approach. Correspondingly, the absolute accuracy of simulation-based EBSD strain determination can suffer frombiases of a similar order of magnitude if excess-deficiency effects are neglected in the simulation model. KW - Electron diffraction KW - EBSD KW - Kikuchi diffraction KW - Pattern matching PY - 2021 DO - https://doi.org/10.1111/jmi.13051 VL - 284 IS - 2 SP - 157 EP - 184 PB - Wiley Online Library AN - OPUS4-53584 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Maisels, A. A1 - Hiller, A. A1 - Simon, Franz-Georg T1 - Chemisches Recycling für Kunststoffe: Status und Perspektiven N2 - Das mechanische Recycling von Kunststoffen ist seit Jahren großtechnisch etabliert, hat aber technische und ökonomische Grenzen. Durch Verfahren des chemischen Recyclings gelangt man zurück zu Monomeren oder den Rohstoffen, so dass am Ende wieder Neuware für alle Einsatzgebiete von Kunststoffen entsteht. Die Vielfalt von chemischen Recyclingverfahren ist groß. Die Kapazitäten der Anlagen sind heute noch gering und die Wirtschaftlichkeit wird stark vom Ölpreis beeinflusst. Die Rentabilitätsgrenze liegt derzeit bei einem Preis zwischen 50 und 60 US-$ pro Barrel. KW - Chemisches Recycling KW - Oxyfuel-Verbrennung KW - Pyrolyse KW - Solvolyse PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-535952 DO - https://doi.org/10.1002/cite.202100115 SN - 0009-286X SN - 1522-2640 VL - 93 IS - 11 SP - 1742 EP - 1750 PB - Wiley-VCH GmbH CY - Weinheim AN - OPUS4-53595 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stawski, Tomasz T1 - The structure of amorphous calcium sulfate and its role in the nucleation pathway and final mesostructure of CaSO 4 phases N2 - In recent years, we have come to appreciate the astounding intricacy of the formation process of minerals from ions in aqueous solutions. In this context, a number of studies have already revealed that nucleation in the CaSO4-H2O system is non-classical, where the formation of the different crystalline phases involves several steps including a common amorphous precursor. In this contribution a holistic view of the formation mechanism of gypsum and bassanite from solution will be presented. In short, our in situ and time-resolved scattering data demonstrate that calcium sulfate precipitation starts with the formation and aggregation of well-defined sub-3 nm primary species. These species constitute building “bricks'' of an amorphous precursor phase. We characterised the “bricks” by combining information obtained at different length-scales accessible at the mesoscale (from small-angle scattering) and at the atomic-length-scale (wide-angle scattering and high-energy diffraction). From these scattering data we derived pair distribution functions of the clusters and restricted their external shapes and dimensions. This allowed us to propose a structure of the primary species and to explore their dynamic properties with unbiased MD simulations using polarizable force fields. The formation of the amorphous phase involves the aggregation of these small primary species into larger disordered aggregates exhibiting “brick-in-the-wall” structure. The actual crystallisation occurs by the restructuring and coalescence of the “bricks” into a given calcium sulfate phase depending on the thermodynamic conditions of the solution. Importantly, these rearrangement processes by no means continue until a (nearly-)perfect homogeneous single crystal is obtained. Instead they come to a stop or at least significantly slow down. Such a process thus yields a final imperfect mesocrystal, composed of smaller domains rather than a continuous crystal structure, within which the domains are separated by an amorphous calcium sulfate phase. T2 - Goldschmidt Virtual 2021 CY - Online meeting DA - 04.07.2021 KW - Amorphous calcium sulfate KW - Scattering KW - SAXS/WAXS PY - 2021 UR - https://2021.goldschmidt.info/goldschmidt/2021/meetingapp.cgi/Paper/3847 AN - OPUS4-53621 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kolbe, Matthias T1 - Untersuchungen zur Explosivbearbeitung von Bauteilen in Schiffsmotoren N2 - Vorstellung des Plattierens von Metallen mit Hilfe von Explosivstoffen. T2 - 42. Informationstagung Sprengtechnik CY - Siegen, Germany DA - 15.10.2021 KW - Explosivstoffe KW - Sprengplattieren KW - TTS PY - 2021 AN - OPUS4-53632 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schridewahn, S. A1 - Spranger, F. A1 - Hilgenberg, Kai A1 - Merklein, M. T1 - Laser Implantation of Niobium and Titanium-Based Particles on Hot Working Tool Surfaces for Improving the Tribological Performance within Hot Stamping N2 - Within the scope of this work, a laser implantation process has been used, in order to improve the tribological performance of hot stamping tools. This surface engineering Technology enables the generation of dome-shaped, elevated and highly wear resistant microfeatures on tool surfaces in consequence of a localized dispersing of hard ceramic particles via pulsed laser radiation. As a result, the topography and material properties of the tool and thus the tribological interactions at the blank-die interface are locally influenced. However, a suitable selection of hard ceramic particles is imperative for generating defect-free surface features with a high share of homogenously disturbed particles. For this purpose, different niobium (NbB2 and NbC) as well as titanium-based (TiB2 and TiC) materials were embedded on hot working tool specimens and subsequently analyzed with regard to their resulting shape and mechanical properties. Afterwards, modified pin-on-disk tests were carried out by using conventional and laser-implanted tool surfaces, in order to evaluate the wear and friction behavior of both tooling systems. KW - Surface modification KW - Triobology KW - Laser implantation PY - 2020 DO - https://doi.org/10.4028/www.scientific.net/DDF.404.117 SN - 1662-9507, VL - 404 SP - 117 EP - 123 PB - Trans Tech Publications Ltd. AN - OPUS4-53690 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schridewahn, S. A1 - Spranger, F. A1 - Hilgenberg, Kai A1 - Merklein, M. T1 - Verbesserung des tribologischen Einsatzverhaltens von Presshärtewerkzeugen durch Laserimplantation titanbasierter Hartstoffpartikel N2 - In der Automobilindustrie stellt das Presshärteverfahren eine Schlüsseltechnologie zur ressourceneffizienten Herstellung sicherheitsrelevanter Karosserie-komponenten dar. Während der Umformoperation treten jedoch hohe Reibungs- und Verschleißerscheinungen an den interagierenden Werkzeug- und Werkstückwirkflächen auf, die sowohl die Bauteilqualität als auch die Maschinenstandzeit nachhaltig beeinträchtigen. Um die bestehenden Verfahrensgrenzen zu erweitern, wird daher eine Modifikation der Presshärtewerkzeuge mittels Laserimplantation angestrebt. Hierbei werden in die Werkzeugoberfläche keramische Hartstoffpartikel anhand eines gepulsten Laserstrahles eingebettet, infolgedessen kuppelförmige sowie höchstfeste Strukturen im Mikrometerbereich entstehen. Die Auswahl geeigneter Hartstoffmaterialien stellt jedoch ein entscheidendes und bisweilen limitierendes Kriterium dar, um defektfreie sowie verschleißresistente Oberflächenmodifikationen zu generieren. In diesem Zusammenhang wurden im Rahmen dieser Arbeit unterschiedliche titanbasierte Hartstoffpartikel auf presshärtespezifische Werkzeugstähle laserimplantiert und anschließend mittels modifizierten Pin-on-Disk-Tests hinsichtlich ihres tribologischen Einsatzverhaltens untersucht. Um die Wirksamkeit des Laserimplantationsverfahrens zu evaluieren, wurden zudem Verschleißuntersuchungen an unmodifizierten Werkzeugoberflächen durchgeführt und mit den erzielten Ergebnissen der lokal dispergierten Topographien verglichen. T2 - 15. Erlanger Workshop Warmblechumformung 2020 CY - Erlangen, Germany DA - 17.11.2020 KW - Laserimplantation KW - Werkzeugmodifikation KW - Presshärten KW - Tribologie PY - 2020 SP - 1 AN - OPUS4-53692 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sachse, René T1 - Towards hydrogen economy: correlative ex-situ ellipsometric analysis and operando investigation during oxygen evolution reaction of mesoporous iridium oxides films N2 - In the face of rising energy demand and the impending climate change the development of a sustainable, fossil-free fuel and chemical production is of global importance. One possible goal is the development of electrochemical conversion processes using catalysts. Porous materials play an important role in such energy applications. The key to the development of improved catalysts is a better understanding of the relations between their performance, stability and physico-chemical properties. However, the complex morphology of such catalysts constitutes a challenge even for modern analytical techniques. Spectroscopic ellipsometry (SE) is a versatile method for studying material properties by using appropriate models (e.g. film thickness, optical and electronic properties). The fact that the material properties cannot be taken directly from the measured spectra, the developed models have to be validated. In a first step, the model for the ellipsometric fit studies of a calcination series of mesoporous iridium oxide films (300 – 600 °C) was investigated and validated with respect to their material properties. Moreover, the electronic structures of the catalysts reveal a direct correlation with electrochemical activities. The development of an environmental cell offers the possibility of investigations under real conditions. This will allow changes in the optical and electronic properties during the electrocatalytic oxygen evolution reaction. T2 - Colloquium Department Seminar 6. CY - BAM, Berlin, Germany DA - 03.03.2020 KW - Hydrogen economy KW - Correlative ex-situ ellipsometric analysis KW - Ellipsometric operando investigation KW - Oxygen evolution reaction KW - Mesoporous iridium oxides films PY - 2020 AN - OPUS4-51215 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Colini, Claudia ED - Michel, C. ED - Friedrich, M. T1 - La invencíon del Sacromonte: How and Why Scholars Debated about the Lead Books of Granada for Two Hundred Years N2 - At the end of the sixteenth century, a number of relics and artefacts were discovered in Granada, Spain. They included what became known as the Lead Books of the Sacromonte, twenty-one written artefacts made of circular lead leaves engraved in archaic Arabic characters. The authorship was attributed to some Arab disciples of St James the Greater considered to be the first evangelisers of the Iberian Peninsula. The texts, the materiality and the circumstances of the discoveries fuelled a debate surrounding their authenticity that lasted more than two centuries, a debate so fierce and controversial that not even papal condemnation in 1682 was able to stop it. Soon after the discoveries were made public, scholars highlighted the many contradictions and errors of a historical, linguistic and theological nature present in the texts, identifying members of the local Morisco community as possible forgers. This article focuses on how the scholarly community of the sixteenth and seventeenth centuries handled these findings and looks at the methods employed by the scholars to evaluate the authenticity of the artefacts. It will also look at how the particular interests of the various authorities involved influenced the acceptance or dismissal of relevant academic results. KW - Forgery KW - Moriscos KW - Parchment KW - Lead books PY - 2020 UR - https://www.degruyter.com/view/title/590832 DO - https://doi.org/10.1515/9783110714333-011 VL - Studies in Manuscript Cultures 20 SP - 209 EP - 262 PB - De Gruyter CY - Berlin/Boston AN - OPUS4-51936 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Charmi, Amir T1 - Mechanical anisotropy of additively manufactured stainless steel 316l: an experimental and numerical study N2 - This work aims for a yield function description of additively manufactured (AM) parts of stainless steel 316L at the continuum-mechanical macro-scale by means of so-called virtual experiments using a crystal plasticity model at meso-scale. T2 - 1st Workshop on In-situ Monitoring and Microstructure Development in Additive Manufacturing CY - BAM, Berlin DA - 10.12.2020 KW - Anisotropy KW - Crystal plasticity KW - Additive manufacturing PY - 2020 AN - OPUS4-51941 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Duarte, Larissa A1 - Andrade, Ana Carolina A1 - Bettge, Dirk T1 - Fractographic Analysis of Fatigue Striations Formation under different Microstructures and Loading Conditions T1 - Fraktographische Untersuchung der Bildung von Schwingstreifen bei unterschiedlichen Gefügezuständen und Belastungsbedingungen N2 - Fatigue failure of a component can occur at service loads considerably lower than the yield strength of the material. Under fatigue loading condition, the material in the vicinity of the tip of a propagating crack repeatedly deforms plastically, leaving microscopic marks on the crack surface, commonly known as fatigue striations. Counting and measuring fatigue striations is a method in estimating the number of loading cycles a component went through until fracture. Some studies suggest a one-to-one relation between the number of fatigue striations and the number of load cycles, but this relation is still debatable, given that there are many factors influencing the formation of those striations. The main purpose of this work is to analyze the influence of microstructure and mechanical strength on the formation of fatigue striations in structural steels, in order to understand how these material properties are related to the fatigue crack behavior. For such, standard Charpy-V samples were subjected to hardness, fatigue and impact testing. Metallography was performed to characterize the microstructure, and a fractographic analysis by using optical and scanning electron microscopy was carried out to investigate the fracture surface. This study shows that steels with higher ductility have a closer one-to-one relation than those with a higher tensile strength. Above a certain level of tensile strength, fatigue striations do form rarely or completely disappear. N2 - Weit unterhalb der Streckfestigkeit des Werkstoffs kann es durch Schwingbruch zum Bauteilversagen kommen. Unter Schwingbeanspruchung wird der Werkstoff in der Nähe der Spitze eines sich ausbreitenden Risses wiederholt plastisch verformt. Dabei entstehen allgemein als Schwingstreifen bekannte mikroskopische Spuren. Das Zählen und Vermessen von Schwingstreifen ist ein Verfahren zum Schätzen der Anzahl von Belastungszyklen, denen ein Bauteil bis zum Bruch ausgesetzt war. Einige Studien legen hier eine 1 : 1-Beziehung zwischen der Anzahl von Schwingstreifen und der Anzahl von Lastspielen nahe. Dies erscheint angesichts der zahlreichen, die Bildung solcher Streifen beeinflussenden Faktoren allerdings fraglich. Hauptziel dieser Arbeit ist die Untersuchung der Auswirkungen des Gefüges und der mechanischen Festigkeit auf die Bildung von Schwingstreifen in Baustählen, um Zusammenhänge zwischen diesen Werkstoffeigenschaften und dem Schwingbruchverhalten verstehen zu können. Dafür wurden an Standard-Charpy-V-Proben Härte- sowie Schwing- und Schlagprüfungen durchgeführt. Zur Gefügecharakterisierung wurden die Proben metallographisch untersucht. Die Bruchfläche wurde zur Analyse fraktographisch licht- und rasterelektronenmikroskopisch untersucht. Die vorliegende Untersuchung zeigt dabei auf, dass Stähle mit einer höheren Duktilität näher an eine solche 1 : 1-Beziehung herankommen als solche mit einer höheren Zugfestigkeit. Oberhalb einer bestimmten Zugfestigkeit bilden sich selten oder gar keine Schwingstreifen. KW - Schwingstreifen KW - Fatigue striations PY - 2020 DO - https://doi.org/10.3139/147.110668 VL - 57 IS - 12 SP - 869 EP - 886 PB - Carl Hanser Verlag CY - München AN - OPUS4-51952 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Werder, Julia A1 - Fontana, P. A1 - Hoppe, Johannes A1 - Bilgin, S. A1 - Meng, Birgit ED - Serrat, C. ED - Casas, J. R. ED - Gibert, V. T1 - Composite Facade Elements with Self-Cleaning Surface made of Ultra-High-Performance Concrete (UHPC) N2 - In the framework of the European project H-House various concrete façade elements were developed with the aim to ensure a long service life by combining a very durable material with self-cleaning properties. The façade elements presented are made of a shell of UHPC filled with blocks of aerated autoclaved concrete as insulating material. Self-cleaning properties were realized amongst others by imprinting a microstructure into the surface during casting. The paper focuses on selected technological aspects of the manufacturing process of prototypes which had to be performed in two concreting sections. Furthermore the challenges faced when upscaling the self-cleaning properties are addressed and the strategy to assess the self-cleaning properties by measuring the contact and the roll-off angel is presented. The results show that a successfull upscalaing process requires detailed planning and that the best results can often be achieved with a moderate work effort or material use. T2 - XV International Conference on Durability of Building Materials and Components (DBMC 2020) CY - Online meeting DA - 20.10.2020 KW - Ultra-High-Performance Concrete KW - Facade Elements KW - Self-Cleaning Properties KW - Adhesive Pull-Strength KW - Microstructure KW - Architectural Concrete PY - 2020 SN - 978-84-121101-8-0 SP - 1289 EP - 1297 PB - International Center for Numerical Methods in Engineering (CIMNE) CY - Spain AN - OPUS4-51967 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Spaltmann, Dirk T1 - Trusted Qualification - On the need for procedures to harmonize tribological testing N2 - In order to shorten time to market of products and to support new developments, the European Community is funding a HORIZON 2020 project called i-TRIBOMAT. In the field of tribology, renowned institutions combine their testing and analytical capabilities to provide the respective services. The later will be offered in Europe via a Single-Entry Point (SEP). Due to this combination of services, a testbed is created consisting of more than 100 tribometers. Thus, a large variety of testers exists, either commercially available or in-house built. Each tester is optimised to simulate a specific tribological contact situation. Currently, there is no standard available for the design of such testers. Especially, the way forces (normal load, friction force) and distances (e.g. stroke, linear wear) are measured, recorded and pre-processed differs from type to type. These forces and distances are essential for the determination of wear/ wear rates and coefficients of friction (COF), the core results of tribo-tests. This matter is complicated by the fact that e.g. for reciprocating motion, there are at least four different ways to determine COF. Depending on the testing conditions, these ways can lead to considerably different results. Currently, it is not obligatory to specify the method used for determining the COF. In order to make data comparable, there is a need for measures which ensure that each tribometer is delivering similar, at best the same results under the same test conditions, irrespective of its manufacturer, design, location, determination method and even operator. The way forward are improved Round-Robin tests. First results and other challenges faced by creating comparable tribological data will be considered in the present contribution. T2 - LUBMAT 2020 CY - Online meeting DA - 15.12.2020 KW - I-TRIBOMAT KW - Tribo-tests KW - Tribological data PY - 2020 AN - OPUS4-51981 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bulling, Jannis A1 - Franosch, Georg A1 - Lugovtsova, Yevgeniya A1 - Prager, Jens ED - Rizzo, P. ED - Milazzo, A. T1 - Sensitivity of Ultrasonic Guided Waves to Elastic Constants: A Numerical Study N2 - The dispersive properties of Lamb waves can be utilised for material characterisation because the frequency-wavenumber-relationship, as well as the group velocity, depend on material parameters. These dependencies make a non-destructive estimation of an elastic constant possible. This preliminary study investigates the sensitivity of dispersion curves caused by a change in elastic constants. The Scaled Boundary Finite Element Method is used to compute special dispersion curves, which show the sensitivity value of the frequency and group velocity as a colour value. This representation allows for easy identification of patterns and local effects. Two sets of dispersion curves are presented, one set for a steel plate and the other set for a plate made of a carbon fibre reinforced polymer. In general, we notice that the sensitivity often increases with the frequency and that higher-order modes seem to be more suitable for material characterisation. Moreover, specific modes respond to material changes while others are relatively unaffected, which must be taken into consideration for material characterisation. T2 - European Workshop on Structural Health Monitoring (EWSHM 2020) CY - Online meeting DA - 06.07.2020 KW - Scaled Boundary Finite Element Method KW - Lamb waves KW - Dispersion curves KW - Carbon fibre reinforced polymer KW - Transverse isotropy PY - 2021 SN - 978-3-030-64593-9 DO - https://doi.org/10.1007/978-3-030-64594-6_73 VL - 127 SP - 759 EP - 768 PB - Springer CY - Cham AN - OPUS4-51986 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe T1 - Uncertainty budgets in surface technology: stepheigt, layerthickness, indentation hardness, adehesive strength N2 - The object (sample) and the measurement/testing procedure may always have unknown degrees of freedom, i.e. instead of 𝐯 ≥ n – 1 in many cases 𝐯 ≫ n - 1 may apply, in particular in the micro- and nano-world! T2 - 10. VDI-Fachtagung, Messunsicherheit und Prüfprozesse CY - Erfurt, Germany DA - 10.11.2021 KW - Methodology in metrology KW - Methodology in testing KW - Spectroscopic Ellipsometry KW - Instrumented Indentation Testing (IIT) KW - Centrifugal Adhesion Testing (CAT) PY - 2021 AN - OPUS4-53986 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe T1 - Functional coatings for mechanical applications: characterization and standardization N2 - The paper addresses the “Functional coatings for mechanical applications: characterization and standardization” and the following points are discussed in more detail: 1. Mechanic alapplications (coatings for tools and components, system features vs. material parameters) 2. Mechanical characterization (instrumented indentation testing (IIT), centrifugal adhesion testing (CAT), state of standardization) 3. Topometric characterization (white light interference microscopy (WLIM, 3D), mechanical stylus (MS, 2D), state of standardization) 4. Optical characterization (spectroscopic ellipsometry (SE), inter-laboratory comparison, state of standardization) T2 - IC-CMTP6 CY - Miskolc, Hungary DA - 04.10.2021 KW - Spectroscopic Ellipsometry KW - White Light Interference Microscopy KW - Instrumented Indentation Testing KW - Functional coatings KW - Mechanical characterization KW - Optical characterization KW - Topometric characterization KW - Standardization PY - 2021 AN - OPUS4-53987 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reetz, U. T1 - Load- and path-controlled determination of bonding strength of butt joints - Comparison between tensile testing machine and centrifuge technology N2 - The round robin test proves that the CAT-Technology provides statistically indistinguishable test results compared to TTM. A supplement to DIN EN 15870 taking into account CAT-Technology (with reference to equivalent increases of load and displacement) as second normative test method appears to make sense. A presentation of a revision proposal at CEN TC 193 has been introduced with the decision to conduct a survey using the unchanged German revision proposal. T2 - EURADH 2021 - 13 th European Adhesion Conference CY - Online meeting DA - 11.10.2021 KW - CAT – Technology KW - Tensile testing machine (TTM) KW - Round robin test KW - Validation PY - 2021 AN - OPUS4-53948 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Katsikini, M. A1 - Filintoglou, K. A1 - Pinakidou, F. A1 - Pilatsikas, N. A1 - Arvanitidis, J. A1 - Christofilos, D. A1 - Paloura, E.C. A1 - Ves, S. A1 - Reinholz, Uwe A1 - Papadomanolaki, E. A1 - Lliopoulos, E. T1 - Scaling of phonon frequencies and electron binding energies with interatomic distances in InxGa1−xN N2 - In-K-edge x-ray absorption fine structure (EXAFS), x-ray photoelectron, and Raman spectroscopy results are combined for a comprehensive study of InxGa1−xN layers with energy gaps extending over nearly the whole visible spectrum. The In–N and In–(In,Ga) distances determind by EXAFS are used for the derivation of the In–N bond ionicity as well as for the phonon frequency dependence of the LO and B21 modes, assessed by Raman, and the N 1s, In 3d5/2, Ga 3s, and Ga 2p1/2 electron binding energies on those distances. Phonon confinement due to perturbation of the periodic potential caused by the alloying is also quantified. KW - Band gap KW - Phonons KW - Epitaxy KW - Electronic structure KW - X-ray photoelectron KW - Nitrides PY - 2021 DO - https://doi.org/10.1063/5.0069359 VL - 130 IS - 20 SP - 205706 - 1 EP - 205706 - 9 PB - AIP Publishing AN - OPUS4-53956 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Joubert, J.M. A1 - Crivello, J.C. A1 - Yusenko, Kirill T1 - Modification of Lu's (2005) high pressure model for improved high pressure/high temperature extrapolations. Part II: Modeling of osmium-platinum system at high pressure/high temperature N2 - In Part I of this paper, we have described a modification brought to the model of Lu (X.-G. Lu et al., Comput. Coupling Phase Diagr. Thermochem. 29 (2005) 49–55) in order to avoid extrapolation problems at high pressure and temperature. We now extend this approach to the study of a binary system: Os–Pt. For this, a complete description (equation of state) of Os at high pressure/high temperature is provided including the liquid phase. The thermodynamic assessment of the system Os–Pt has been carried out at ambient pressure by the Calphad method. All this study has been supported by first principles, special quasi-random structure (including under high pressure) and phonon calculations. Finally, using the high pressure description of metastable structures (hcp Pt and fcc Os), we have been able to obtain by extrapolation a complete description of Os–Pt system up to 500 GPa. Recent experimental data for Os–Pt system obtained up to 50 GPa at various temperatures up to 2300 °C may us allow to validate our modeling approach. KW - Phase diagrams KW - High-pressure PY - 2021 DO - https://doi.org/10.1016/j.calphad.2021.102311 VL - 74 SP - 102311 PB - Elsevier AN - OPUS4-54005 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fedorova, E.A. A1 - Asanov, Igor A1 - Yusenko, Kirill A1 - Asanova, T.I. A1 - La Fontaine, Camille A1 - Roudenko, olga A1 - Gerasimov, E.Y. A1 - Vasilchenko, D A1 - Korenev, S.V. T1 - Time-resolved study of thermal decomposition process of (NH4)(2) PtCl6 : Intermediates and Pt nucleation N2 - Evolution in crystal, electronic and local atomic structures of Pt in ammonium hexachloroplatinate in the course of thermal decomposition in inert and reducing atmospheres have been studied by Powder X-Ray Diffraction (PXRD) and Quick X-ray Absorption Fine Structure (QXAFS) at Pt L3-edge for deeper understanding the thermally-induced solid state reaction and the formation of metallic nanoparticles. A three-step thermal decomposition mechanism of (NH4)2[PtCl6] in the inert atmosphere with the intermediate products Pt(NH3)2Cl2 and PtCl2 has been found instead one-[G.Meyer, A.Möller, J. Less. Common. Met. 170 (1991) 327–331] and two-step one [Q.Kong, F.Baudelet, J.Han, S.Chagnot, L.Barthe, J.Headspith, R. Goldsbrough, F.E.Picca, O.Spalla, Sci. Rep. 2 (2012) 1018–1025] considered early. In the reducing atmosphere, the thermal decomposition is a two-step process with the formation of the intermediate PtCl2. The best approach to determining the number of thermal decomposition steps turned out to be the express-analysis of QXAFS spectra offered in the papers, based on the simultaneous presentation of the most important parameters extracted from X-ray Absorption Near Edge Structure (XANES) and Fourier transformed Extended XAFS (EXAFS). This express-analysis was tested by comparison with results of various approaches such as conventional EXAFS fitting, linear combination fit (LCF), Multivariate Curve Resolution Alternating Least Squares method (MCR ALS). KW - Platinum KW - Quick-EXAFS PY - 2021 DO - https://doi.org/10.1016/j.vacuum.2021.110590 VL - 194 SP - 110590 PB - Elsevier AN - OPUS4-54008 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Asanova, T.I. A1 - Asanov, Igor A1 - Yusenko, Kirill A1 - Le Fontane, Camille A1 - Gerasimov, E.Y. A1 - Zadesenetz, A.V. A1 - Korenev, S.V. T1 - Time-resolved study of Pd-Os and Pt-Os nanoalloys formation through thermal decomposition of Pd(NH3)(4) OsCl6 and Pt(NH3)(4) OsCl6 complex salts N2 - The formation mechanisms of Pd-Os and Pt-Os alloys in the course of thermal decomposition of iso-formular and isostructural complex salts [Pd(NH3)4][OsCl6] and [Pt(NH3)4][OsCl6] in an inert atmosphere have been studied by in-situ QXAFS, XPS and PXRD. The mechanisms of thermal decomposition of the precursors are found to differ from each other, but the detected intermediate products show no significant effect on the local atomic structure around Os, Pt/Pd in their final products. A crystalline beta-trans-[Pd(NH3)2Cl2] intermediate of the first step of thermal decomposition of [Pd(NH3)4][OsCl6] makes the anion [OsCl6]2− transform differently than that of [Pt(NH3)4][OsCl6]. It transforms into a short-lived [Os(NH3)xCl6-x] (2≤x≤4), and then to a distorted octahedron [OsCl6]2−, similar to the high-temperature modification of OsCl4. In case of [Pt(NH3)4][OsCl6], the intermediate [Os(NH3)2Cl4] modifies into four chlorine coordinated Os,{OsCl4}0/1−. Consecutive reduction of Pd(II)/Pt(II) and Os(IV) to the metals defines the homophilic atomic order with the fcc-Pd covered by a random Pd-Os alloy layer and Os on the surface, that is supported by High-Resolution Transmission Electron Mictroscopy (HRTEM) and Scanning TEM (STEM) energy dispersive X-ray (EDX) data, and the diffusion direction going from the surface (hcp-Os) to bulk (fcc-Pd/Pt). As a result, the heterogeneous alloys are formed with a very similar electronic and local atomic structure of Os and Pd/Pt. Upon alloying, the Os 5d5/2,3/2 and Pt 5d5/2,3/2 levels are depleted in the Pt-Os alloys compared to dispersed hcp-Os, fcc-Pt, and Pt foil. This is an unusual behaviour for Os and Pt, calling into question the versatility of d-band theory in bimetallic Os-alloys. The spin-orbit effect at the Os site has been found for both the Pd-Os and Pt-Os alloys, but it is about 4 times less compared to the complex salts. The obtained values for the complex compounds are comparable with those for the iridates, proposed as materials with spin-orbit-induced properties. KW - Thermal decomposition KW - Quick-EXAFS PY - 2021 DO - https://doi.org/10.1016/j.materresbull.2021.111511 VL - 144 SP - 111511 PB - Elsevier Ltd. AN - OPUS4-54010 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Serebrennikova, P. A1 - Komarov, V. A1 - Sukhikh, A. A1 - Khranenko, S. A1 - Zadesenetz, A. A1 - Gromilov, S A1 - Yusenko, Kirill T1 - [NiEn3](MoO4)0.5(WO4)0.5 co-crystals as single-source precursors for ternary refractory Ni-Mo-W alloys N2 - The co-crystallisation of [NiEn3](NO3)2 (En = ethylenediamine) with Na2MoO4 and Na2WO4 from a water solution results in the formation of [NiEn3](MoO4)0.5(WO4)0.5 co-crystals. According to the X-ray diffraction analysis of eight single crystals, the parameters of the hexagonal unit cell (space group P–31c, Z = 2) vary in the following intervals: a = 9.2332(3)–9.2566(6); c = 9.9512(12)–9.9753(7) Å with the Mo/W ratio changing from 0.513(3)/0.487(3) to 0.078(4)/0.895(9). The thermal decomposition of [NiEn3](MoO4)0.5(WO4)0.5 individual crystals obtained by co-crystallisation was performed in He and H2 atmospheres. The ex situ X-ray study of thermal decomposition products shows the formation of nanocrystalline refractory alloys and carbide composites containing ternary Ni–Mo–W phases. The formation of carbon–nitride phases at certain stages of heating up to 1000 °C were shown. KW - Single source precursors KW - Phase diagrams PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-540123 DO - https://doi.org/10.3390/nano11123272 VL - 11 IS - 12 SP - 1 EP - 12 PB - MDPI CY - Basel AN - OPUS4-54012 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yusenko, Kirill T1 - Single-source precursors strategy to access refractory high-entropy alloys for electrocatalytic applications N2 - High-entropy alloys containing up to 6 platinum group metals can be prepared by thermal decomposition of single-source precursors non requiring high temperature. We prepare the first example of a single-phase hexagonal high-entropy alloy. Heat treat- ment up to 1500 K and compression up to 45 GPa do not result in phase changes, a record temperature and pres- sure stability for a single-phase high-entropy alloy. The alloys show pronounced electrocatalytic activity in methanol oxidation, which opens a route for the use of high-entropy alloys as materials for sustainable energy conversion. T2 - HEA2020: first international virtual workshop on high-entropy alloy and complex solid solution nanoparticles for electrocatalysis CY - Online meeting DA - 06.10.2020 KW - High-entropy alloys KW - Single-source precursors PY - 2020 AN - OPUS4-54013 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yusenko, Kirill A1 - Smekhova, A. A1 - Kuzmin, A. T1 - Extended X-Ray absorption fine structure (exafs) to study local constitution of high-entropy alloys N2 - Modern design of superior multi-functional alloys composed of several principal components requires in-depth studies of their local structure for developing desired macroscopic properties. Herein, peculiarities of atomic arrangements on the local scale and electronic states of constituent elements in the single-phase face-centered cubic (fcc)- and body-centered cubic (bcc)-structured high-entropy Alx-CrFeCoNi alloys (x = 0.3 and 3, respectively) are explored by element-specific X-ray absorption spectroscopy in hard and soft X-ray energy ranges. Simulations based on the reverse Monte Carlo approach allow to perform a simultaneous fit of extended X-ray absorption fine structure spectra recorded at K absorption edges of each 3d constituent and to reconstruct the local environment within the first coordination shells of absorbers with high precision. T2 - SPP2006: ordering in high-entropy alloys CY - Online meeting DA - 05.10.2021 KW - EXAFS KW - High-entropy alloys PY - 2021 AN - OPUS4-54015 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heßmann, Jennifer A1 - Hilgenberg, Kai T1 - Prozesssimulation elektromagnetischer Kräfte zum Fügen artungleicher Werkstoffe N2 - Prozesssimulation zur Eingrenzung der elektromagnetischen Kräfte zum gezielten Verdrängen einer laserstrahlinduzierten Schmelze zum Fügen artungleicher Materialien. Berechnung der Lorentzkraftverteilung im Schmelzbad. Abschätzung der Temperaturentwicklung beim Verdrängungsprozess. T2 - Assistentenseminar der WGF 2020 CY - Online meeting DA - 01.09.2020 KW - Stahl und Aluminium KW - Artungleiche Werkstoffe KW - Elektromagnetische Schmelzbadbeeinflussung KW - Fügetechnologie KW - Laserstrahlschweißen PY - 2020 SN - 978-3-96144-141-9 VL - 370 SP - 51 EP - 60 PB - DVS Media GmbH AN - OPUS4-53927 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Grzegorz, Nehring A1 - Krutzsch, M. A1 - Rabin, Ira T1 - Tuschenanalyse im P 11702 T1 - Ink Analysis in P 11702 N2 - Near-inframed reflectography and imaging X-Ray flourescence analysis reveal that carbon inks of two different compositions were used in the papyrus manuscript Berlin P 11702. in contrast with the writing ink, one of the carbon drawing inks contained a significant addition of iron. This result emphasises the need for routine instrumental ink analysis. KW - Papyrus KW - Ink analysis KW - X-Ray flourescence spectroscopy KW - Near-infrared refelctography PY - 2021 DO - https://doi.org/10.1515/apf-2021-0026 SN - 1867-1551 VL - 67 IS - 2 SP - 277 EP - 282 PB - De Gruyter AN - OPUS4-53942 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reetz, U. T1 - CAT -Technologie (CentrifugalAdhesionTesting) im Standardisierungsprozess N2 - Der DIN Ringversuch weist nach, dass die CAT Technologie zur ZPM Prüfung statistisch nicht unterscheidbare Prüfergebnisse liefert, so dass lediglich eine Ergänzung der DIN EN 15870 unter Berücksichtigung der CAT-Technologie (mit Bezug auf äquivalente Kraft und Weg zunahmen) als zweiter normativer Prüfmethode sinnvoll erscheint. Vorstellung des Revisionsvorschlages im CEN TC 193 am 08.04.2021 mit dem Beschluss, eine Umfrage unter Verwendung des unveränderten deutschen Revisionsvorschlages durchzuführen. T2 - SKZ-Expertenkreis „Kleben und Oberflächentechnik für Kunststoffe“ 2021 CY - Online meeting DA - 22.09.2021 KW - Centrifugal Adhesion Testing (CAT) KW - Zweistichproben t Test: (ZPM) KW - Ringversuch KW - Validierung KW - DIN EN 15870 PY - 2021 AN - OPUS4-53964 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kalinka, Gerhard T1 - Optische Beobachtungen der Faser-Matrix-Trennung im Pull-out-Versuch N2 - Der Vortrag behandelt Rissentstehung und Ausbreitung an Faser-Matrix-Interfaces, untersucht mit dem optischen Mikroskop. T2 - Composites United, CU-Arbeitsgruppe/n Faser-Matrix-Haftung & Matrices CY - Online meeting DA - 02.12.2021 KW - Faser KW - Matrix KW - Pull-out KW - Interface PY - 2021 AN - OPUS4-53968 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lagleder, Michaela T1 - Materialographische Untersuchungen an Bauteilen N2 - Eine Grundanforderung an Bauteile ist deren mechanische Integrität, die als Festigkeit (globale Bauteilbeanspruchung) bzw. Tragfestigkeit (lokale Beanspruchung) zu verstehen ist. Die Bauteilfestigkeit wird wesentlich durch das Materialgefüge bestimmt und kann über die Prüfung der Härte des Grundwerkstoffes lokal erfasst werden. Bei Bauteilverbindungen (z.B. Schweißnähte) ist zudem der Übergangsbereich zwischen den Fügeteilen von besonderem Interesse, bei Passungen oder Gleitlagern sind zudem geringe Rauheiten erforderlich, die oft durch mechanische Oberflächen-bearbeitung realisiert werden. Leichtbauweisen können sowohl über hochfeste Stahllegierungen bei geringem Materialeinsatz als auch über Aluminiumlegierungen realisiert werden. Für unterschied-liche Grundwerkstoffe (X2CrNiMo18-14-3, Co-Cr-W-Ni, AlSi10Mg, X5CrNi1810, ferritische Schweiß-nähte) werden an Quer- und Oberflächenschliffen Änderungen im Gefüge, morphologische Besonderheiten, Härteverläufe sowie Änderungen in den Rauheitskennwerten betrachtet, wie sie im Ergebnis mechanischer Oberflächenbearbeitung, bedingt durch den Herstellungsprozess, die Beanspruchung oder den Fügeprozess auftreten. Zur Validierung der Härtebestimmung wurde ein Laborvergleichsversuch an einer MPA-zertifizierten Härtevergleichsplatte und einer 100Cr6 Referenzprobe durchgeführt, den drei bzw. fünf der insgesamt fünf Teilnehmer bestanden. T2 - 55. Materialographie-Tagung CY - Online meeting DA - 29.09.2021 KW - Gleitlinien KW - Rauheit KW - Härteverlauf Schweißnaht KW - Laborvergleich Härte KW - Aluminium PY - 2021 AN - OPUS4-53503 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Netzband, Olivia T1 - Materialographische Untersuchungen an Funktionsschichten N2 - Oberflächenmodifizierte Grundwerkstoffe, insbesondere solche mit funktionellen Schichten, sind in unterschiedlichsten Branchen und Anwendungen anzutreffen. Es werden Quer- und Kalottenschliffe von Einfach- und Mehrschichtsystemen mit Beispielen aus dem Bereich des Korrosions- und Verschleißschutzes sowie dekorativer Anwendungen auf unterschiedlichsten Grundwerkstoffen (X5CrNi1810 Stahl, 100Cr6 Stahl, Hartmetall, ABS und Pappe) vorgestellt. Ebenso vielfältig wie die Grundwerkstoffe sind die Oberflächenmodifizierungen mit Funktionsschichten auf Basis von Nitrierungen, Hartstoffen, diamantähnlichem Kohlenstoff, Metallisierungen und Lackschichten mit Interferenzpigmenten. Neben der Identifikation von Schichtdefekten gilt das Hauptaugenmerk der materialographischen Analyse der Erfüllung der Schichtdickenspezifikation und der Bewertung der Homogenität der Schichtdicke auch bei kritischen Geometrien. Zur Validierung der Schichtdicken- bzw. Längenbestimmung im Querschliff wurde ein Laborvergleichsversuch mit einem Nickel-beschichteten Kupferdraht durchgeführt, den alle der 10 Teilnehmer bestanden. T2 - 55. Materialographie-Tagung CY - Online meeting DA - 29.09.2021 KW - Metallographie KW - Schichtdicken KW - Korrosion KW - Kalottenverfahren PY - 2021 AN - OPUS4-53504 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hilgenberg, Kai T1 - Additive Manufacturing: Opportunities and challenges for NDT N2 - Additive manufacturing processes are increasingly being used in industrial applications. Especially powder bed fusion processes are of high interest due to their capability to economically produce individual, highly complex and functionally integrated components in small batches. However, the quality assurance of these components remains a challenge. Internal defects and undesirable microstructures and surface conditions can deteriorate the mechanical properties. Especially for use in safety-relevant applications, new design and inspection concepts are needed that take these factors into account. This talk presents typical defects and microstructure phenomena resulting from the laser powder bed fusion process and identifies challenges and opportunities for non-destructive testing from a manufacturing engineering perspective. In particular, the possibility of a process-integrated quality control is shown based on current research results. T2 - The 13th International Symposium on NDT in Aerospace 2021 CY - Online meeting DA - 05.10.2021 KW - Additive manufacturing KW - Laser powder bed fusion KW - In-situ monitoring PY - 2021 AN - OPUS4-53484 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmies, Lennart A1 - Sonntag, U. T1 - Quantitative Fraktographie unter Verwendung klassischer Verfahren, Topographie-Daten und Deep-Learning N2 - Die Analyse von Bruchflächen wird in der Schadensanalyse meist auf der Basis von Erfahrungswissen vorgenommen, welches aus vorliegenden Untersuchungen, eigenen Vergleichsversuchen und aus der Literatur stammt. Durch Vergleiche mit bereits vorliegenden Bildern werden qualitativ Bruchmechanismen ermittelt. Grundlage sind zumeist zweidimensionale Bilder aus licht- und elektronenoptischen Verfahren. Quantitative Aussagen beziehen sich bislang beispielsweise auf makroskopische Anteile von Bruchmechanismen oder die Ausmessung von Schwingstreifen. In jüngerer Zeit gibt es vermehrt Ansätze, Computer-Algorithmen einzusetzen, die in der Lage sind, unterschiedlich strukturierte Bruchmerkmale zu finden und zu klassifizieren. Im hier vorgestellten IGF-Vorhaben „iFrakto“, IGF Vorhaben Nr.: 21477 N, werden licht- und elektronen-optisch Topographie-Bilder erzeugt und die gewonnenen 3D-Informationen zusammen mit den klassischen 2D-Bildern ausgewertet. Analytische Algorithmen und Machine Learning werden eingesetzt, um Bruchmerkmale zu analysieren, zu bewerten und mit Informationen aus einer fraktographischen Datenbank zu verknüpfen. Ziel ist die Bereitstellung von Software zur Unterstützung der Fraktographie in der Schadensanalyse. In diesem Beitrag werden erste Ergebnisse des Vorhabens vorgestellt. T2 - 55. Metallographie-Tagung CY - Online meeting DA - 29.9.2021 KW - Fraktographie KW - Machine Learning KW - Datenbank KW - REM KW - Topographie PY - 2021 AN - OPUS4-53491 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Agea, Boris A1 - Walzel, S. T1 - 3D Druck unterstütz die Dekarbonisierung N2 - Suspensionsbasiertes Binder Jetting reduziert die Brennzeiten von technischer Keramik im Vergleich zu anderen 3d-druckverfahren signifikant. dabei wird nicht nur Energie beim Betrieb der Brennöfen gespart, sondern auch die Emission von Kohlendioxid beim Brennvorgang selbst gesenkt. KW - Schlickerdeposition PY - 2021 VL - 6 SP - 26 EP - 28 PB - Keramische Zeitschrift AN - OPUS4-53812 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 34, Heft 3 T3 - Amts- und Mitteilungsblatt der BAM - 3/2004 PY - 2004 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-538171 SN - 0340-7551 VL - 34 IS - 3 SP - 181 EP - 265 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-53817 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Griesche, Axel A1 - Pfretzschner, B. A1 - Taparli, Ugur Alp A1 - Kardjilov, N. T1 - Time-Resolved Neutron Bragg-Edge Imaging: A Case Study by Observing Martensitic Phase Formation in Low Temperature Transformation (LTT) Steel during GTAW N2 - Polychromatic and wavelength-selective neutron transmission radiography were applied during bead-on-plate welding on 5 mm thick sheets on the face side of martensitic low transformation temperature (LTT) steel plates using gas tungsten arc welding (GTAW). The in situ visualization of austenitization upon welding and subsequent α’-martensite formation during cooling could be achieved with a temporal resolution of 2 s for monochromatic imaging using a single neutron wavelength and of 0.5 s for polychromatic imaging using the full spectrum of the beam (white beam). The spatial resolution achieved in the experiments was approximately 200 µm. The transmitted monochromatic neutron beam intensity at a wavelength of λ = 0.395 nm was significantly reduced during cooling below the martensitic start temperature Ms since the emerging martensitic phase has a ~10% higher attenuation coefficient than the austenitic phase. Neutron imaging was significantly influenced by coherent neutron scattering caused by the thermal motion of the crystal lattice (Debye–Waller factor), resulting in a reduction in the neutron transmission by approx. 15% for monochromatic and by approx. 4% for polychromatic imaging. KW - Austenite-to-martensite transformation KW - Neutron radiography KW - Bragg-edge imaging KW - Gas tungsten arc welding (GTAW) KW - Debye–Waller factor KW - Low transformation temperature (LTT) steel PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-538016 DO - https://doi.org/10.3390/app112210886 VL - 11 IS - 22 SP - 10886 PB - MDPI CY - Basel AN - OPUS4-53801 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Carstensen, Niels T1 - Generation of Tribosystems by Additive Surface Treatment on Tool Steel Substrate N2 - Laser implantation aims at reducing friction and wear on highly stressed surfaces in forming processes. Especially the hot stamping process that is used as a resource efficient process for manufacturing geometrical complex and high-strength structures, exhibits severe wear and high friction during the forming operation. The laser implantation process addresses this problem by combining two different approaches (surface modification and surface structuring) in surface technology by creating elevated, highly wear-resistant micro-features to influence the tribological performance. Pure TiB2 implants have shown to reduce tool-sided wear significally and improve the part formability by reducing local necking in deep drawing tests. Within the scope of this work, TiB2-TiC and TiB2-TaC hard material mixtures are implanted on X38CrMoV5-3 hot work tool steel. The aim is to investigate how the implant material properties can be influenced by the application of different mixing ratios of hard material mixtures under the specific variation of the process parameters. Distinct implant formations are tested on a novel test apparatus to examine the influence on the tribological properties. From the analyses of the implant properties by hardness measurements, light microscopic images, EDX and XRD analyses process parameter ranges are identified to produce defect-free dome- and ring-shaped implants. The specific process parameters (pulse power, pulse duration, mixing ratio and coating thickness) can be used for the determination of the implant geometry (height, width and depth). The tribological tests exhibit improved friction and wear properties. Based on these results, a tribosystem manufactured by this additive surface treatment technology shows great potential to enhance the effectiveness of the hot stamping process. T2 - Friction 2021 CY - Sankt Augustin, Germany DA - 18.11.2021 KW - Laser implantation KW - Surface modification KW - Additive surface treatment KW - Hot stamping KW - Tool steel PY - 2021 AN - OPUS4-53809 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stolzenberg, U. A1 - Schmitt Rahner, M. A1 - Pullner, B. A1 - Legall, Herbert A1 - Bonse, Jörn A1 - Kluge, M. A1 - Ortner, A. A1 - Hoppe, B. A1 - Krüger, Jörg T1 - X-ray emission hazards from ultrashort pulsed laser material processing in an industrial setting N2 - Interactions between ultrashort laser pulses with intensities larger than 10^13 W/cm^2 and solids during material processing can lead to the emission of X-rays with photon energies above 5 keV, causing radiation hazards to operators. A framework for inspecting X-ray emission hazards during laser material processing has yet to be developed. One requirement for conducting radiation protection inspections is using a reference scenario, i.e., laser settings and process parameters that will lead to an almost constant and high level of X-ray emissions. To study the feasibility of setting up a reference scenario in practice, ambient dose rates and photon energies were measured using traceable measurement equipment in an industrial setting at SCHOTT AG. Ultrashort pulsed (USP) lasers with a maximum average power of 220 W provided the opportunity to measure X-ray emissions at laser peak intensities of up to 3.3 × 10^15 W/cm^2 at pulse durations of ~1 ps. The results indicate that increasing the laser peak intensity is insufficient to generate high dose rates. The investigations were affected by various constraints which prevented measuring high ambient dose rates. In this work, a list of issues which may be encountered when performing measurements at USP-laser machines in industrial settings is identified. KW - X-ray emission hazards KW - Ultrashort pulsed laser KW - Radiation protection KW - Industrial applications KW - Protection housing PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-538632 DO - https://doi.org/10.3390/ma14237163 SN - 1996-1944 VL - 14 SP - 1 EP - 17 PB - MDPI CY - Basel AN - OPUS4-53863 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Legall, Herbert A1 - Bonse, Jörn A1 - Krüger, Jörg T1 - Emission of X-rays during ultrashort pulse laser processing N2 - Ultrashort pulse laser materials processing can be accompanied by the production of X-rays. Small doses per laser pulse can accumulate to significant dose rates at high laser pulse repetition rates which may exceed the permitted X-ray limits for human exposure. Consequently, a proper radiation shielding must be considered in laser machining. A brief overview of the current state of the art in the field of undesired generation of X-ray radiation during ultrashort pulse laser material processing in air is presented. T2 - Lasers in Manufacturing Conference 2021 CY - Online meeting DA - 21.06.2021 KW - Ultra-short pulse laser processing KW - Laser-induced X-ray emission KW - Radiation protection PY - 2021 SP - 1 EP - 5 AN - OPUS4-53866 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Halder, A. A1 - Maiti, A. A1 - Dinda, S. A1 - Bhattacharya, Biswajit A1 - Ghoshal, D. T1 - Unraveling the Role of Structural Dynamism in Metal Organic Frameworks (MOF) for Excited-State Intramolecular Proton Transfer (ESIPT) Driven Water Sensing N2 - Ligand based modification has been performed to synthesize a pair of mixed ligands d10 MOF based materials related to a previously published compound as a base material. The previous compound was a Zn(II)-MOF, {[Zn(4-bpdh)(H2dht)](MeOH)(H2O)}n (1) [N,N′-bis(1-pyridin-4-yl-ethylidene)hydrazine = 4-bpdh and 2,5-dihydroxyterephthalic acid = H4dht], which is a five-fold interpenetrated framework and highly dynamic in nature. In the first synthetic modification, the central metal is replaced by Cd(II), which has the same framework formula as the base material, but this is a rigid compound and also there is no interpenetration in the framework. In the second modification, along with the metal center, the 4,4′- coordinating N,N′-donor ligand is replaced by an isomeric 3,3′-coordinating N,N′- donor linker. In this compound, the dynamism is regenerated. The dynamic nature can be realized by the extensive PXRD studies and characteristic “step-shaped” gas/solvent adsorption behavior for CO2, water, and ethanol. Furthermore, all these 3D MOFs show excited-state intramolecular proton transfer phenomena and water sensing properties in different organic solvents. Here excitingly, the ease of water sensing property is directly related to the dynamic behavior of the framework which has been studied thoroughly in terms of structural correlation. KW - MOFs PY - 2021 DO - https://doi.org/10.1021/acs.cgd.1c00446 SN - 1528-7483 VL - 21 IS - 11 SP - 6110 EP - 6118 PB - ACS Publications AN - OPUS4-53903 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Le, Quynh Hoa A1 - Balzer, B T1 - „Auffällige große Streifen“ im Schwingbruch N2 - Die „auffälligen großen Streifen“ sind von echten Schwingstreifen nur sehr schwer zu trennen, weil sie parallel zu den Schwingstreifen verlaufen und meistens ebenfalls nicht sehr groß sind. Die im Labor getesteten Proben zeigten, dass diese großen Streifen zusammen mit Verreibungen auftraten und „tire tracks“ („Reifenspuren“) verursachten. Dies wurde durch eine hochauflösende REM-Untersuchung bestätigt, die „tire tracks“ auf den „großen Streifen“ zeigte. Ein weiterer Hinweis ist die Änderung des R-Werts von -1 auf 0,1, was zu einer Bruchfläche ohne große Streifen und „tire tracks“ führt. T2 - Treffen der AG Fraktographie im Gemeinschaftsausschuss Rasterelektronenmikroskopie in der Materialprüfung CY - Online meeting DA - 19.11.2021 KW - Fractography KW - Fracture surface KW - SEM KW - REM KW - Fraktographie KW - Schwingstreifen KW - Fatigue PY - 2021 UR - https://dgm.inventum.de/widget/preview/45d8c33d-622b-43e2-8459-ba783394a723/611d133ebdac0611d133ebdac1 AN - OPUS4-53796 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Krietsch, Arne A1 - Reyes Rodriguez, M. A1 - Kristen, A. A1 - Kadoke, D. A1 - Abbas, Z. A1 - Krause, U. T1 - Ignition temperatures and flame velocities of metallic nanomaterials N2 - The production of materials with dimensions in the nanometre range has continued to increase in recent years. In order to ensure safety when handling these products, the hazard potential of such innovative materials must be known. While several studies have already investigated the effects of explosions (such as maximum explosion pressure and maximum pressure rise) of powders with primary particles in the nanometre range, little is known about the ignition temperatures and flame velocities. Therefore, the minimum ignition temperature (MIT) of metallic nano powders (aluminium, iron, copper and zinc) was determined experimentally in a so called Godbert-Greenwald (GG) oven. Furthermore, the flame velocities were determined in a vertical tube. In order to better classify the test results, the tested samples were characterised in detail and the lower explosion limits of the tested dust samples were determined. Values for the burning velocity of aluminium nano powders are higher compared to values of micrometre powd ers (from literature). While MIT of nanometre aluminium powders is within the range of micrometre samples, MIT of zinc and copper nano powders is lower than values reported in literature for respective micrometre samples. KW - Dust explosions KW - Nanomaterial KW - Flame propagation KW - Minimum ignition temperature PY - 2021 DO - https://doi.org/10.1016/j.jlp.2021.104482 SN - 0950-4230 VL - 2021 IS - 71 SP - 1 EP - 9 PB - Elsevier Ltd. AN - OPUS4-54076 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Völker, Christoph T1 - Presenting “SLAMD” - The Sequential Learning App for Materials Discovery N2 - Environmentally friendly alternatives to cement are created through the synthesis of numerous base materials. The variation of their proportions alone leads to millions of materials candidates. Identifying suitable materials is very laborious; traditional systematic research in the laboratory consumes a lot of time and effort. Sequential learning (SL) potentially speeds up the materials research process despite limited but highly complex available information. SL does not make direct predictions of material properties but ranks possible experiments according to their utility. The most promising experiments are prioritized over dead-end experiments and experiments whose outcome is already known. Our work has shown that SL seems to be promising for cement research. So far, research has mainly focused on materials whose synthesis is faster and whose material properties require less time for development or characterization (allowing many successive experiments). Contrarily, in the case of binders, SL is only useful if few experiments lead to the desired goal, as for example, the determination of the compressive strength alone typically requires 28 days. In research practice, experimental designs and the availability of resources often determine which data can be used - for example, when some laboratory resources are not available or deemed irrelevant to a task. As a result, new research scenarios are constantly emerging, each of which requires to demonstrate SL’s performance. We are presenting the SLAMD app to facilitate the exploration of SL methods in numerous research scenarios. The app provides flexible and low-threshold access to AI methods via intuitive and interactive user interfaces. We deliberately pursue a software-based research approach (as opposed to code-, or script-based). On the one hand, the results are more comprehensible since we refer to a common (code) basis (’reproducible science’). On the other hand, the methods are easily accessible to all which accelerates the knowledge transfer into laboratory practice. T2 - DGM Materials Week 2021 CY - Online meeting DA - 07.09.2021 KW - Sequential learning KW - Scientific software KW - Alcali activated binders PY - 2021 AN - OPUS4-54128 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Albarrán Martínez, M. J. A1 - Ghigo, Tea T1 - The practice of writing inside an Egyptian monastic settlement N2 - Over the last few years, the Federal Institute for material research (BAM, Berlin) together with the Centre for the Study of Manuscript Cultures (CSMC, University of Hamburg) have initiated a systematic material investigation of black inks produced from Late Antiquity to the Middle Ages (ca. fourth century CE–fourteenth/fifteenth centuries CE), aimed primarily at extending and complementing findings from previous sporadic studies. Part of this systematic investigation has focused on Egyptian Coptic manuscripts, and the present preliminary study is one of its outputs. It centres on a corpus of 45 Coptic manuscripts—43 papyri and 2 ostraca—preserved at the Palau-Ribes and Roca-Puig collections in Barcelona. The manuscripts come from the Monastery of Apa Apollo at Bawit, one of the largest monastic settlements in Egypt between the Late Antiquity and the Early Islamic Period (sixth–eighth centuries CE). The composition of their black inks was investigated in situ using near-infrared reflectography (NIRR) and X-ray fluorescence (XRF). The analyses determined that the manuscripts were written using different types of ink: pure carbon ink; carbon ink containing iron; mixed inks containing carbon, polyphenols and metallic elements; and iron-gall ink. The variety of inks used for the documentary texts seems to reflect the articulate administrative system of the monastery of Bawit. This study reveals that, in contrast to the documents, written mostly with carbon-based inks, literary biblical texts were written with iron-gall ink. The frequent reuse of papyrus paper for certain categories of documents may suggest that carbon-based inks were used for ephemeral manuscripts, since they were easy to erase by abrasion. KW - Papyrus KW - Ink analysis KW - Coptic manuscripts KW - Bawit KW - Mixed ink KW - Near-infrared refectography KW - X-ray fuorescence PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-528833 DO - https://doi.org/10.1186/s40494-021-00541-0 SN - 2050-7445 VL - 9 IS - 1 SP - 1 EP - 15 PB - Springer Open CY - Rome, Italy AN - OPUS4-52883 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts-und Mitteilungsblatt, Band 51, Heft 1 T3 - Amts- und Mitteilungsblatt der BAM - 1/2021 KW - Anerkennungen KW - Zulassungen KW - Gefahrgutregeln KW - Festlegungen KW - Richtlinien PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-527760 SN - 0340-7551 VL - 51 IS - 1 SP - 1 EP - 70 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-52776 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kauss, Norman A1 - Heyn, A. A1 - Michael, O. A1 - Schymura, M. A1 - Rosemann, P. T1 - Application limits and sensitisation behaviour of the manganese- and nitrogen-alloyed austenitic stainless steel P2000 (X13CrMnMoN18-14-3) N2 - Nickel‐free high‐nitrogen‐alloyed stainless steels like the P2000 (X13CrMnMoN18‐14‐3) were developed to enhance the strength and corrosion resistance of austenitic stainless steels like 304 and 316 while keeping the typical high ductility. The mechanical and corrosive properties of P2000 were investigated and compared with 304 and 316 to highlight the application opportunities of this new alloy. The microstructure of the solution‐annealed condition was characterised by electron backscatter diffraction and the mechanical properties were studied by uniaxial tensile tests, Charpy impact tests and hardness measurements. The passivation behaviour was analysed using the electrochemical potentiodynamic reactivation, whereas the pitting corrosion resistance was compared by pitting potentials and pitting temperatures. However, secondary thermal influences or suboptimal heat treatment can impair the corrosion resistance due to the precipitation of secondary phases and the resulting sensitisation. Thermodynamic calculations and artificial ageing treatment in the range of 500–900°C for up to 100 h were used to determine critical time–temperature parameters for sensitisation. The microstructure of the various aged states was evaluated by scanning electron microscopy and compared with the degrading corrosion resistance characterised by the KorroPad method. KW - Austenitic stainless steel KW - Electrochemical methods KW - High‐nitrogen steel KW - Mechanical properties KW - Corrosion resistance PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-527925 DO - https://doi.org/10.1002/maco.202112450 VL - 71 IS - 10 SP - 1656 EP - 1667 PB - Wiley-VCH GmbH AN - OPUS4-52792 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Beck, Uwe A1 - Hielscher-Hofinger, Stefan A1 - Lerche, D. A1 - Reetz, U. T1 - Vorhaben ZENSUS, BAM Vh-Nr. 6768 „Zentrifugentechnologie zur statistischen Untersuchung von Stumpfklebungen“ N2 - Das Vorhaben ZENSUS beschäftigt sich mit der Erstellung eines Normenentwurfs bzw. einer normen-konformen Technischen Spezifikation für die Zentrifugen-basierte Prüfung der Klebfestigkeit von Stumpfklebungen. Das umfasst auch umfangreiche Validierungsversuche, um mögliche Unterschiede zwischen Kraft-gesteuerter (Zentrifuge) und Weg-gesteuerter (Zugprüfmaschine) bzw. ggf. dazu korrelierte Materialabhängigkeiten mit ihren Auswirkungen auf SOPs zu identifizieren. Die Zentri-fugen-basierte Mehr-Proben-Prüfung von bis zu 8 Klebverbunden wird im Weiteren mit CAT-Technologie („Centrifugal Adhesion Testing“) abgekürzt. KW - Klebfestigkeit von Stumpfklebungen KW - EN 15870 KW - Centrifugal Adhesion Testing (CAT) Technologie KW - Zugprüfung mittels Zugprüfmaschine KW - Zugprüfung mittels Zentrifugentechnologie PY - 2021 SP - 1 EP - 28 AN - OPUS4-52858 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krüger, Jörg T1 - Gefährdung durch Röntgenstrahlung bei der UKP-Lasermaterialbearbeitung – eine Einführung N2 - Der Vortrag gibt eine Einführung zur Gefährdung durch Röntgenstrahlung bei der Materialbearbeitung mit ultrakurzen Laserpulsen. T2 - LEF - Laser in der Elektronikproduktion & Feinwerktechnik, LEF-Brick 4: Gefährdung durch Röntgenstrahlung bei UKP-Prozessen CY - Online meeting DA - 17.06.2021 KW - Ultrakurze Laserpulse KW - Lasermaterialbearbeitung KW - Röntgenstrahlung KW - Strahlenschutz PY - 2021 AN - OPUS4-52864 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krüger, Jörg T1 - Emission of X-rays during ultrashort pulse laser processing N2 - Ultrashort laser pulses have found their way into industrial material processing. They take advantage of the fact that moderate laser fluences can produce high quality material removal without significant thermal influence. The growing availability of powerful, highly repeating laser sources and an advanced laser beam control have favored these developments. However, the laser-matter interaction can be accompanied by the production of X-rays. Small doses per laser pulse can accumulate to significant dose rates at high laser pulse repetition rates which may exceed the permitted X-ray limits for human exposure. Consequently, a proper radiation shielding must be considered in laser material processing. The paper summarizes the current state of the art in the field of undesired generation of X-ray radiation during ultrashort pulse laser material processing in air. T2 - LiM - Lasers in Manufacturing 2021 CY - Online meeting DA - 21.06.2021 KW - Ultrashort laser pulses KW - Material processing KW - X-ray emission KW - Radiation protection PY - 2021 AN - OPUS4-52865 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bresch, Sophie T1 - Entwicklung thermoelektrischer Multilayergeneratoren auf der Basis von Calciumcobaltit N2 - Thermoelectric generators can be used as energy harvesters for sensor applications. Multilayer thermoelectric generators (ML-TEGs) are a promising alternative to conventional π-type generators due to their high filling factor, high capability of automated production and the texturing potential during the production process. Calcium cobaltite is a promising thermoelectric oxide (p-type) with highly anisotropic properties. The following study shows the development of a textured unileg ML-TEG using ceramic multilayer technology. Tape-casting and pressure assisted sintering are applied to fabricate textured calcium cobaltite. Compared to conventional sintering, pressure assisted sintering increases the strength by the factor 10. Thermoelectric properties can be tuned either towards maximum power factor or towards maximum figure of merit depending on the pressure level. As electrical insulation material, a screen-printable glass-ceramic with high resistivity and adapted coefficient of thermal expansion is developed. From various commercial pastes a metallization with low contact resistance is chosen. The unileg ML-TEG is co-fired in one single step. The demonstrators reach 80% of the simulated output power and the power output is highly reproducible between the different demonstrators (99%). These results provide the first proof-of-concept for fabricating co-fired multilayer generators based on textured calcium cobaltite with high power factor, high density, and high strength. N2 - Thermoelektrische Generatoren können zum „Energy harvesting“ für den autarken Betrieb von bspw. Sensoren eingesetzt werden. Eine interessante Alternative zu den herkömmlichen π-Typ Generatoren sind auf Grund der höheren Leistungsdichte und der guten Automatisierbarkeit thermoelektrische Multilayergeneratoren. Calciumcobaltit ist ein vielsprechendes oxidisches Thermoelektrika (p-Typ) mit stark anisotropen Eigenschaften. Die hier vorgestellte Studie zeigt die Entwicklung von texturierten Unileg-Multilayer-Generatoren mittels keramischer Multilayertechnologie. Calciumcobaltit wird durch Foliengießen und druckunterstützte Sinterung texturiert. Im Vergleich zur konventionellen Sinterung verbessert sich die Festigkeit um den Faktor 10. Die thermoelektrischen Eigenschaften können je nach verwendetem Druckniveau hinsichtlich maximalem Power Factor oder hinsichtlich maximalem Gütefaktor optimiert werden. Ein Glaskeramikkomposit wird als Isolationsmaterial mit hohem Volumenwiderstand und angepasstem Wärmeausdehnungskoeffizienten entwickelt. Der Unileg-Multilayer-Generator wird in einem Schritt co-gesintert. Die hergestellten Demonstratoren erreichen 80% der simulierten Output-Leistung. Diese Ergebnisse stellen den ersten Machbarkeitsnachweis für die Herstellung von co-gesinterten Multilayer-Generatoren aus texturiertem Calciumcobaltit mit hohem Power Factor und hoher Festigkeit dar. T2 - Seminar des Lehrstuhls für Funktionsmaterialien, Universität Bayreuth CY - Online meeting DA - 18.06.2021 KW - Thermoelektrischer Generator KW - Multilayertechnik KW - Energy harvesting PY - 2021 AN - OPUS4-52834 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Plichta, T. A1 - Sirjovona, V. A1 - Zvonek, M. A1 - Kalinka, Gerhard A1 - Cech, V. T1 - The Adhesion of Plasma Nanocoatings Controls the Shear Properties of GF/Polyester Composite N2 - High-performance fibre-reinforced polymer composites are important construction materials based not only on the specific properties of the reinforcing fibres and the flexible polymer Matrix but also on the compatible properties of the composite interphase. First, oxygen-free (a-CSi:H) and oxygen-binding (a-CSiO:H) plasma nanocoatings of different mechanical and tribological properties were deposited on planar silicon dioxide substrates that closely mimic E-glass. The nanoscratch test was used to characterize the nanocoating adhesion expressed in terms of critical normal load and work of adhesion. Next, the same nanocoatings were deposited on E-glass fibres, which were used as reinforcements in the polyester composite to affect its interphase properties. The shear properties of the polymer composite were characterized by macro- and micromechanical tests, namely a short beam shear test to determine the short-beam strength and a single fibre push-out test to determine the interfacial shear strength. The results of the polymer composites showed a strong correlation between the short-beam strength and the interfacial shear strength, proving that both tests are sensitive to changes in fibre-matrix adhesion due to different surface modifications of glass fibres (GF). Finally, a strong correlation between the shear properties of the GF/polyester composite and the adhesion of the plasma nanocoating expressed through the work of adhesion was demonstrated. Thus, increasing the work of adhesion of plasma nanocoatings from 0.8 to 1.5 mJ·m−2 increased the short-beam strength from 23.1 to 45.2 MPa. The results confirmed that the work of adhesion is a more suitable parameter in characterising the level of nanocoating adhesion in comparison with the critical normal load. KW - Mechanical properties KW - Plasma nanocoatings KW - Glass fibre KW - Polymer composite KW - Short-beam strength KW - Interfacial shear strength KW - Work of adhesion PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-521844 DO - https://doi.org/10.3390/polym13040593 VL - 13 IS - 4 SP - 593 PB - MDPI CY - Basel,Schweiz AN - OPUS4-52184 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Simões, R. G. A1 - Melo, P. L. T. A1 - Bernardes, C. E. S. A1 - Heilmann, Maria A1 - Emmerling, Franziska A1 - Minas da Piedade, M. E. T1 - Linking Aggregation in Solution, Solvation, and Solubility of Simvastatin: An Experimental and MD Simulation Study N2 - The solubility is generally thought to be higher if the solvent effectively solvates solute molecules that are well-separated from each other. The present work suggests, however, that the formation of large solute aggregates does not necessarily imply less effective solvation and lower solubility. Measurements of the solubility of simvastatin (one of the most commonly prescribed antihyperlipidemic drugs) in three solvents with different polarities and protic characters, led to the solubility order acetone > ethyl acetate > ethanol, in the full temperature range covered by the experiments (283–308 K). An analysis of the structures of the different solutions on the basis of molecular dynamics simulation results indicated that this trend seems to be determined by a balance between the solute tendency toward aggregation and the ability of the solvent to efficiently solvate it, by integrating the cluster structures, regardless of their size, and effectively establishing solvent–solute interactions. KW - Simvastatin KW - Solubility KW - API KW - Aggregation PY - 2021 DO - https://doi.org/10.1021/acs.cgd.0c01325 VL - 21 IS - 1 SP - 544 EP - 551 AN - OPUS4-52185 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Rabe, Torsten A1 - Eichler, J. A1 - Picht, G. A1 - Rossner, W. A1 - Stelter, M. A1 - Voigt, I. T1 - Digitalisierung der keramischen Fertigung - Herausforderungen und Chancen N2 - Dieses Strategiepapier zielt darauf ab, Akteuren und Entscheidungsträgern den Status der Digitalisierung in der keramischen Fertigung, erfolgreiche Best-Practice-Beispiele aber auch die Herausforderungen nahezubringen, die es nun anzugehen gilt. Es ist die Vision, die Keramikfertigung durchgehend zu digitalisieren und alle Schritte des Produktkreislaufs lückenlos über die gesamte Wertschöpfungs- und Nutzungskette zu vernetzen: also eine Keramikindustrie 4.0 zu etablieren. Das Strategiepapier erfasst zunächst die Spezifität der keramischen Fertigung und nimmt eine Analyse des gegenwärtigen Standes der Digitalisierung in der keramischen Industrie vor, auch anhand einiger ausgewählter Beispiele aus der industriellen Praxis. Auf Basis der wesentlichen Bausteine für eine Fertigungsdigitalisierung werden schließlich die Chancen für Keramikproduzenten sowie der erforderliche Forschungs- und Entwicklungsbedarf aufgezeigt. KW - Datenmanagement KW - Digitalisierung KW - Fertigungsprozess KW - Keramik KW - Sensorik PY - 2021 SP - 1 EP - 39 PB - Deutsche Gesellschaft für Materialkunde (DGM) und Deutsche Keramische Gesellschaft (DKG) CY - Köln ET - 1000 AN - OPUS4-52708 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ehlers, Henrik T1 - Online ET with MR Sensor Arrays for LPBF Parts N2 - In this presentation we discuss the online monitoring of LPFB parts using eddy current testing with magenoresistive sensor arrays. The underlying principle, the developed hardware and the results of the firt online monitoring are described in the presentation. T2 - 2. Online-Workshop "In-situ Monitoring and Microstructure Development in Additive Manufactured Alloys " CY - Online meeting DA - 19.04.2021 KW - Eddy current testing KW - LPBF KW - GMR KW - SLM KW - Haynes282 KW - Additive manufacturing PY - 2021 AN - OPUS4-52700 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Höhne, Patrick T1 - Limits of computer tomography aided characterization of different types of porous ceramic materials N2 - Ceramics with open porosity are attractive materials in many fields of applications covering medicine, catalysis, and filtration. Manifold technologies to produce porous ceramics are available, e.g. foaming and replica processes, resulting in various microstructures. Development and manufacturing of new materials is accelerating, while crucial characterization is becoming increasingly difficult and conventional measurements lack the desired speed. Computed tomography (CT) offers the possibility to three-dimensionally characterize entire samples with minimal sample preparation, while its main advantage is that it is non-destructive. Still, the assessment of quantitative results from CT measurements is not trivial. The poster presents CT characterizations of newly developed as well as commercially available openly porous ceramic samples. Properties such as porosity, permeability or pore characteristics were measured conventionally and compared to results calculated from CT-measurements using the commercial software VG StudioMax. The determined differences between measured and calculated values are presented and application areas as well as limits of the CT characterization are evaluated. T2 - Jahrestagung der Deutschen keramischen Gesellschaft 2021 CY - Online Meeting DA - 19.04.2021 KW - Ceramic KW - Porosity PY - 2021 AN - OPUS4-52724 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kolbe, M. T1 - Explosivbearbeitung von Motorenbauteilen N2 - Darstellung von Explosivplattieren als Fügeverfahren zur Herstellung von Anfangsformen zur Herstellung von Ventilen und Kolbenbodenteilen für maritime Motorenanwendungen. T2 - 27. Sächsiche Fachtagung für Umformtechnik, TU BA Freiberg CY - Online meeting DA - 18.03.2021 KW - TTS KW - Explosivplattieren KW - Explosivstoffe KW - Reibschweißen KW - Fügen PY - 2021 AN - OPUS4-52294 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Lohrer, Christian A1 - Dudek, Gabriele T1 - Kalte Pyrotechnik - ein heißes Thema N2 - Beschreibung der Eigenschaften von vermeintlich kalter Pyrotechnik und die Gefährdungen bei der Verwendung. Beitrag ist als VS-NfD (Verschlusssache - Nur für den Dienstgebrauch) eingestuft. KW - Aerosole KW - Pyrotechnik KW - Nitrocellulose PY - 2021 SP - 32 EP - 38 PB - Bundeskriminalamt (BKA) CY - Wiesbaden AN - OPUS4-52400 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Oertzen, Alexander T1 - BAM Projects and Areas of Interest in Explosives and Testing N2 - This is a short review on ongoing work and interests in Division 2.6 of BAM with a focus on transport regulations and related testing. The behaviour of primer caps in different packaging configurations is addressed and the new apparatus for the "Minimum Burning Pressure" test is presented. Further topics regarding classification are touched with the aim to attract comments and stimulate cooperation internationally. T2 - IGUS EPP & CIE Virtual Meeting #1 CY - Online meeting DA - 16.03.2021 KW - Explosives KW - Class 1 KW - Classification KW - Primer caps KW - UN-test methods PY - 2021 AN - OPUS4-52306 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nolze, Gert T1 - CALM down: Identifying unknown phases N2 - CALM is software for determining the Bravais lattice type and the resulting lattice parameters from a single Kikuchi pattern. It requires the definition of 4 bands and a single bandwidth from which all other band positions as well as bandwidths are derived. For band detection, it uses the Funk transform, which allows detection of twice as many bands as usual. CALM works for any symmetry and requires low-noise patterns of at least 320x240 pixels. The resulting errors are <2% even for such small patterns, assuming good quality. The relative errors are <0.5%. However, this requires a projection centre position best derived from a sample of a cubic phase in CALM. However, this must have been recorded under identical conditions. Hundreds of Kikuchi patterns of phases with different symmetries were examined. T2 - Chemnitz MTEX Workshop 2021 CY - Online meeting DA - 08.03.2021 KW - EBSD KW - Gitterkonstanten KW - Phasenidentifikation PY - 2021 AN - OPUS4-52345 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Forero-Sandoval, I. A1 - Cervantes-Alvarez, F. A1 - Ramirez-Rincon, J. A1 - Macias, J. A1 - Pech May, Nelson Wilbur A1 - Ordonez-Miranda, J. A1 - Alvarado-Gil, J. T1 - Percolation Threshold of the Thermal, Electrical and Optical Properties of Carbonyl-Iron Microcomposites N2 - Composites made up of microparticles embedded in a polymeric matrix have attracted increasing attention due to the possibility of tailoring their physical properties by adding the adequate quantity of fillers. As the concentration of these fillers increases, their connectivity changes drastically at a given threshold and therefore the electrical, thermal and optical properties of these composites are expected to exhibit a percolation effect. In this work, the thermal and electrical conductivities along with the emissivity of Composites composed of carbonyl-iron microparticles randomly distributed in a polyester resin matrix are measured, for volume fractions ranging from 0 to 0.55. It is shown that both the thermal and electrical conductivities increase with the particles’ concentration, such that their percolation threshold appears at volume fractions of 0.46 and 0.38, respectively. The emissivity, on the other hand, decreases as the fillers’ concentration increases, such that it exhibits a substantial decay at a volume fraction of 0.41. The percolation threshold of the emissivity is thus higher than that of the thermal conductivity, but lower than the electrical conductivity one. This dispersion on the percolation concentration is justified by the different physical mechanisms required to activate the electrical, thermal, and optical responses of the considered composites. The obtained results thus show that the percolation phenomenon can efficiently be used to enhance or reduce the physical properties of particulate composites. KW - Thermal conductivity KW - Emissivity KW - Thermal percolation threshold PY - 2021 DO - https://doi.org/10.1007/s10443-021-09869-z VL - 28 IS - 2 SP - 447 EP - 463 PB - Springer AN - OPUS4-52355 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hahn, Marc Benjamin T1 - DNA based Reference Materials: In Biodosimetry and Pharmaceutical Quality Control N2 - Applications of plasmid DNA base reference materials in dosimetry and pharmaceutical research. T2 - Physical and Chemical Analysis of Polymers seminar CY - Online meeting DA - 29.03.2021 KW - Analytic KW - Certification KW - DNA KW - Dosimetry KW - Homogeneity KW - Quality testing KW - Reference material KW - Referenzmaterialien KW - Stability KW - Dose KW - Radiation KW - Pharmacy KW - Electrohpresis PY - 2021 AN - OPUS4-52361 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nolze, Gert A1 - Winkelmann, A. A1 - Cios, G. A1 - Tokarski, T. T1 - Tetragonality mapping of martensite in high-carbon steel by EBSD N2 - The locally varying tetragonality in martensite grains of a high-carbon steel (1.2 mass percent C) was resolved by electron backscatter diffraction (EBSD) with a spatial resolution in the order of 100 nm. Compared to spatially integrating X-ray diffraction, which yielded an average tetragonality fo c/a=1.05, the EBSD measurements in the scanning electron microscope allowed to image a local variation of the lattice papameter ration c/a in the range of 1.02 ≤ c/a ≤ 1.07. The local variation of tetragonality is confirmed by two different EBSD data analysis approaches based on the fitting of simulated to experimental EBSD patterns. The resulting EBSD-based tetragonality maps are pointing to a complex interaction of carbon concentration and local lattice distortions during the formation process of martensitic structures. KW - EBSD KW - Martensite KW - Tetragonal distortion KW - Pattern matching PY - 2021 DO - https://doi.org/10.1016/j.matchar.2021.111040 VL - 175 SP - 111040 PB - Elsevier Inc. AN - OPUS4-52343 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fahrbach, M. A1 - Friedrich, Sebastian A1 - Behle, H. A1 - Xu, Min A1 - Cappella, Brunero A1 - Brand, U. A1 - Peiner, E. T1 - Customized piezoresistive microprobes for combined imaging of topography and mechanical properties N2 - Customized piezoresistive cantilever microprobes with a deflection range of 120 μm and silicon tips of 100 μm height were operated in a Cypher AFM showing their functionality for measuring topography together with stiffness, adhesion, and viscoelastic properties of thin films. KW - Cantilever microprobe KW - Piezoresistive KW - Atomic force microscopy KW - Force-distance curves KW - Contact resonance KW - Lubricants PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-524225 DO - https://doi.org/10.1016/j.measen.2021.100042 VL - 15 SP - 100042 PB - Elsevier Ltd. AN - OPUS4-52422 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - Tensile Test: From Standard to PMD Application Ontology N2 - Data analysis methods play an important role in both the experimental and simulation-based digital description of materials but have so far been poorly structured. The platform Material Digital (PMD) should contribute to a standardized description of data processing methods in materials research. The goal is the quality assurance of the processes and the output data, the acquisition and definition of their accuracy as well as the interoperability between applications. Therefore, application ontologies are created to explicitly describe processes and test methods. In this presentation, the first efforts in creating a tensile test application ontology in accordance with the ISO standard 6892-1:2019-11 are shown. Especially, the path of ontology development to be pursued based on standards was focused. T2 - Onboarding Workshop der Plattform Material Digital (PMD) CY - Online meeting DA - 13.04.2021 KW - Ontology KW - Platform MaterialDigital KW - PMD KW - Tensile Test KW - Normung KW - Standardization PY - 2021 AN - OPUS4-52425 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lange, M. A. A1 - Khan, I. A1 - Dören, R. A1 - Ashraf, M. A1 - Qurashi, A. A1 - Prädel, L. A1 - Panthöfer, M. A1 - von der Au, Marcus A1 - Cossmer, Antje A1 - Pfeifer, Jens A1 - Meermann, Björn A1 - Mondeshki, M. A1 - Tahir, M. N. A1 - Tremel, W. T1 - High-speed solid state fluorination of Nb2O5 yields NbO2F and Nb3O7F with photocatalytic activity for oxygen evolution from water N2 - Solid state reactions are slow because the diffusion of atoms or ions through the reactant, intermediate and crystalline product phases is the rate-limiting step. This requires days or even weeks of high temperature treatment, and consumption of large amounts of energy. We employed spark-plasma sintering, an engineering technique that is used for high-speed consolidation of powders with a pulsed Electric current passing through the sample to carry out the fluorination of niobium oxide in minute intervals. The approach saves time and large amounts of waste energy. Moreover, it allows the preparation of fluorinated niobium oxides on a gram scale using poly (tetrafluoroethylene) (®Teflon) scrap and without toxic chemicals. The synthesis can be upscaled easily to the kg range with appropriate sintering equipment. Finally, NbO2F and Nb3O7F prepared by spark plasma sintering show significant photoelectrocatalytic (PEC) oxygen evolution from water in terms of photocurrent density and incident photon-to-current Efficiency (% IPCE), whereas NbO2F and Nb3O7F prepared by conventional high temperature chemistry show little to no PEC response. Our study is a proof of concept for the quick, clean and energy saving production of valuable photocatalysts from plastic waste. KW - Fluorination KW - Nb2O5, NbO2F, Nb3O7F KW - Photocatalytic activity PY - 2021 DO - https://doi.org/10.1039/d1dt00533b VL - 50 IS - 19 SP - 6528 EP - 6538 PB - Royal Society of Chemistry AN - OPUS4-52439 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stargardt, Patrick T1 - Modeling of the cooling behavior of thermoelectric multilayers N2 - Multilayered designs are an attractive approach towards cost-effective manufacturing of thermoelectric generators. Therefore, efforts are being made to co-fire two promising thermoelectric oxides, namely calcium cobaltite and calcium manganate. In this study, ceramic tapes, multilayer technology, and pressure-assisted sintering (PAS) were used. A major challenge for the PAS of low-sintered calcium manganate was cracking during cooling. A relationship between the properties of the release tape used during PAS and the cracking behavior was experimentally observed. To understand the origin of failure, reaction layers in the multilayer were analyzed and thermal stresses during cooling were estimated by finite element (FE) simulations. Thermal expansion, elastic properties, and biaxial strength of the thermoelectric oxides and selected reaction layers were determined on separately prepared bulk samples. The analysis showed that the reaction layers were not the cause for cracking of calcium manganate. Using the FE model, thermal stresses in different manganate multilayer designs with varying properties of the release tape were studied. The FEM study indicated, and a validation experiment proved that the thickness of the release tape has the main effect on thermal stresses during cooling in separately sintered calcium manganate. T2 - Keramik 2021 / Ceramics 2021 CY - Online Meeting DA - 19.04.2021 KW - Fem KW - Thermoelectric KW - Pressure assisted sintering PY - 2021 AN - OPUS4-52489 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wilke, Olaf T1 - Contaminants of Emerging Concern from Materials and Products: Measurement and Evaluation N2 - Test chamber measurements are an important tool to improve indoor air quality and occupational safety. Test chamber measurements are possible for a wide range of materials, products and technologies. Determination of concerning contaminants is important to ensure good indoor air quality. The detection of concerning contaminants depends on the approriate sampling and analysis. T2 - Webinar BAM-University of Birmingham CY - Online meeting DA - 24.02.2021 KW - Emerging Contaminants KW - Emission Test Chamber KW - Thermal Extraction KW - Thermal Desorption PY - 2021 AN - OPUS4-52262 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Woydt, Mathias A1 - Scholz, C. A1 - Burbank, J. A1 - Spaltmann, Dirk T1 - Slip-rolling resistant steel alloys up to P0max of 3,920 MPa N2 - Downsizing (power-to-weight ratio) and higher speeds lead to a rise in Hertzian contact pressures in combination with an increase in surface or oil temperatures. Under such conditions, commonly used bearing steels, such as 100Cr6, reach their limits, creating a demand for alternative slip-rolling resistant steel alloys. The present work therefore compares the slip-rolling performance of various steel types with Maraging- and PM-type steel alloys such as e.g. CSS-42L™, ASP2012, BIMAX42+, in the Hertzian contact pressure range up to P0max of 4 GPa. Through-hardened 100Cr6H (AISI 52100), case-hardened 20MnCr5 (AISI 5120H) and nitrogen alloyed Croni-dur30 (AMS 5898) still compete in terms of slip-rolling and wear resistance and load carrying capacity, whereas Maraging- and PM-type steel alloys offer superior strength and toughness properties. KW - Steel KW - Alloy KW - Slip-rolling KW - Friction KW - Wear rate KW - Contact pressure KW - 100Cr6 KW - BIMAX42 KW - CSS-42L KW - ASP20212 PY - 2012 DO - https://doi.org/10.1016/j.wear.2021.203707 VL - 474-475 SP - 203707 PB - Elsevier B.V. AN - OPUS4-52549 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Walter, Astrid A1 - Costard, René A1 - Dengel, Jörg T1 - Aktuelles aus der Normung von Explosivstoffen & Pyrotechnik N2 - In diesem Beitrag wird über den aktuellen Stand der Normfortentwicklung auf europäischer Ebene im Bereich der Explosivstoffe und Pyrotechnik berichtet. Gemäß der jeweiligen Normungsaufträge werden sämtliche harmonisierten Normen bzw. Normenreihen beider Fachgebiete überarbeitet. Neben der Anpassung an die neuen Richtlinien und dem Überprüfen des Stands der Technik werden auch weitere inhaltliche Neuerungen vorgenommen. In der Pyrotechnik wird unter anderem die verstärkte Einbeziehung von Umweltaspekten sowie die Schärfung der Abgrenzungskriterien zum Feuerwerk im Fokus stehen. Bei den Explosivstoffen sind die elektronischen Zündsysteme und die vor Ort hergestellten Sprengstoffe (MEMUs) bislang unzureichend durch Normen abgedeckt und werden nun berücksichtigt. Dieser Beitrag soll auch aufzeigen, welche Herausforderungen sich bei der Arbeit an den Normen ergeben. T2 - Explosivstoffgespräch 2021 CY - Online meeting DA - 26.04.2021 KW - Explosivstoffe KW - Pyrotechnische Gegenstände KW - Normung PY - 2021 AN - OPUS4-52518 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Charmi, Amir T1 - Mechanical anisotropy of LPBF 316L: a modeling approach N2 - The underlying cause of mechanical anisotropy in additively manufactured (AM) parts is not yet fully understood and has been attributed to several different factors like microstructural defects, residual stresses, melt pool boundaries, crystallographic and morphological textures. To better understand the main contributing factor to the mechanical anisotropy of AM stainless steel 316L, bulk specimens were fabricated via laser powder bed fusion (LPBF). Tensile specimens were machined from these AM bulk materials for three different inclinations relative to the build plate. Dynamic Young's modulus measurements and tensile tests were used to determine the mechanical anisotropy. Some tensile specimens were also subjected to residual stress measurement via neutron diffraction, porosity determination with X-ray micro-computed tomography, and texture analysis with electron backscatter diffraction (EBSD). A crystal plasticity model was used to analyze the elastic anisotropy and the anisotropic yield behavior of the AM specimens, and it was able to capture and predict the experimental behavior accurately. Overall, it was shown that the mechanical anisotropy of the tested specimens was mainly influenced by the crystallographic texture. T2 - 2. Online-Workshop "In-situ Monitoring and Microstructure Development in Additive Manufactured Alloys " CY - Online meeting DA - 20.04.2021 KW - Anisotropy KW - Crystal plasticity KW - Additive manufacturing PY - 2021 AN - OPUS4-52603 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ayerdi, J. J. A1 - Aginagalde, A. A1 - Llavori, I. A1 - Bonse, Jörn A1 - Spaltmann, Dirk A1 - Zabala, A. T1 - Ball-on-flat linear reciprocating tests: Critical assessment of wear volume determination methods and suggested improvements for ASTM N2 - In the present work it was shown the importance of the correct selection, implementation, and reporting of wear volume computation method and quanitifies the potential errors. KW - Wear KW - Sliding KW - Surface KW - Analysis KW - ASTM KW - D7755-11 PY - 2021 DO - https://doi.org/10.1016/j.wear.2021.203620 VL - 470-471 SP - 3620 AN - OPUS4-52080 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Frisch, M. A1 - Laun, J. A1 - Marquardt, Julien A1 - Arinchtein, A. A1 - Bauerfeind, K. A1 - Bernsmeier, D. A1 - Bernicke, M. A1 - Bredow, T. A1 - Kraehnert, R. T1 - Bridging experiment and theory: enhancing the electrical conductivities of soft-templated niobium-doped mesoporous titania films† N2 - Theoretical calculations suggest a strong dependence of electrical conductivity and doping concentration in transition-metal doped titania. Herein, we present a combined theoretical and experimental approach for the prediction of relative phase stability and electrical conductivity in niobium-doped titania as model system. Our method paves the way towards the development of materials with improved electrical properties. KW - Electrical conductivity KW - Prediction relative KW - Transition-metal doped KW - System method PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-521371 DO - https://doi.org/10.1039/d0cp06544g SN - 1463-9084 VL - 23 IS - 5 SP - 3219 EP - 3224 PB - Royal Society of Chemistry AN - OPUS4-52137 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lohrer, Christian T1 - Geschäftsbericht der Konformitätsbewertungsstelle Explosivstoffe / Pyrotechnik N2 - Es werden die Aktivitäten im Fachbereich 2.5 aus dem Jahr 2020 dargestellt: Konformitätsbewertungen (auch unter Maßgabe von COVID-19), Normung, FE und Beratung. T2 - 23. Beiratssitzung der BAM-Zertifizierungsstelle (BZS) CY - Online meeting DA - 17.02.2021 KW - Security KW - Explosivstoffe KW - Pyrotechnik KW - Konformitätsbewertung KW - Normung PY - 2021 AN - OPUS4-52139 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Portella, Pedro Dolabella A1 - Trappe, Volker T1 - Non-destructive characterization methods for polymer matrix composites N2 - The mechanical behavior of fiber reinforced composites with polymer matrix is governed by several mechanisms operating at different length scales. In this contribution we describe first non-destructive techniques which are adequate for the characterization of the fiber-matrix interphase at a microscopic level. In a second step we describe on a mesoscopic level the influence of manufacturing related elements on the mechanical properties of rotor blades for wind turbines. We concentrate on thermography, laminography and ultrasound in connection with mechanical testing systems. Finally we present methods for monitoring rotor blades by using embedded optical fibers. T2 - Universidade do Estado do Rio de Janeiro (UERJ), Nova Friburgo, RJ, Brasilien CY - Online meeting DA - 26.11.2020 KW - Polymer matrix composites PY - 2020 AN - OPUS4-52043 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Portella, Pedro Dolabella T1 - Charakterisierung metallischer Werkstoffe für Anwendungen bei hohen Temperaturen N2 - In diesem Beitrag werden am Beispiel von Gasturbinen Verfahren zur Charakterisierung des werkstoff-mechanischen Verhaltens sowie der Gefügeentwicklung von Bauteilen für Anwendungen bei hohen Temperaturen aufgezeigt. Gasturbinen sind technisch gesehen sehr interessante Systeme, die in der Energietechnik und in der Luftfahrt von hoher wirtschaftlicher Relevanz sind. Seit Jahrzehnten gelten Gasturbinen als klassische Innovationstreiber, für ihre Entwicklung wurden bereits maßgebliche Erneuerungen im Bereich der Aerodynamik und der Werkstofftechnik hervorgebracht. T2 - Deutsche Physikalische Gesellschaft Senior Expert Netzwerk CY - Online meeting DA - 20.01.2021 KW - Superlegierungen KW - Gasturbinen PY - 2020 AN - OPUS4-52045 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Reichelt, Manuel A1 - Cappella, Brunero T1 - Large scale multi-parameter analysis of wear of self-mated 100Cr6 steel - A study of the validity of Archard's law N2 - Considerable scattering of experimental wear results affects seriously the evaluation of repeatability and reproducibility of tribological measurements and hampers detecting, studying, and verifying tribological laws. An accurate characterization of the statistics of results, the detection of the influence of operating parameters, and the verification of equations describing tribological phenomena can be achieved only through the analysis of large datasets with wide variation of parameters. Taking advantage of more than 400 experiments performed with the same material pairing under the same conditions on four different tribometers, the repeatability and reproducibility of volumetric wear measurements has been evaluated using Welch's test. By testing Archard's law over seven orders of magnitude of sFN, it was found that this law is not universally valid and that, under certain conditions, the wear coefficient depends on sFN itself. KW - Wear KW - Archard's law KW - 100Cr6 steel KW - Scattering PY - 2021 DO - https://doi.org/10.1016/j.triboint.2021.106945 VL - 159 SP - 6945 PB - Elsevier Ltd. AN - OPUS4-52244 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schutjajew, K. A1 - Pampel, Jonas A1 - Zhang, W. A1 - Antonietti, M. A1 - Oschatz, M. T1 - Influence of pore architecture and chemical structure on the sodium storage in nitrogen‐doped hard carbons N2 - Hard carbon is the material of choice for sodium ion battery anodes. Capacities comparable to those of lithium/graphite can be reached, but the understanding of the underlying sodium storage mechanisms remains fragmentary. A two‐step process is commonly observed, where sodium first adsorbs to polar sites of the carbon (“sloping region”) and subsequently fills small voids in the material (“plateau region”). To study the impact of nitrogen functionalities and pore geometry on sodium storage, a systematic series of nitrogen‐doped hard carbons is synthesized. The nitrogen content is found to contribute to sloping capacity by binding sodium ions at edges and defects, whereas higher plateau capacities are found for materials with less nitrogen content and more extensive graphene layers, suggesting the formation of 2D sodium structures stabilized by graphene‐like pore walls. In fact, up to 84% of the plateau capacity is measured at potentials less than 0 V versus metallic Na, that is, quasimetallic sodium can be stabilized in such structure motifs. Finally, gas physisorption measurements are related to charge discharge data to identify the energy storage relevant pore architectures. Interestingly, these are pores inaccessible to probe gases and electrolytes, suggesting a new view on such “closed pores” required for efficient sodium storage. KW - Sodium Ion Batteries KW - Hard Carbon KW - Storage Mechanism KW - Anode PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-522529 DO - https://doi.org/10.1002/smll.202006767 VL - 17 IS - 48 SP - 2006767 PB - Wiley Online Library AN - OPUS4-52252 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Portella, Pedro Dolabella A1 - Krebber, Katerina T1 - Fiber Optic Sensors for SHM - From Laboratory to Industrial N2 - The paper highlights the research activities in Germany and Europe in the development of distributed fiber optic sensor for structural health monitoring (SHM) like the monitoring of geotechnical and civil infrastructures and presents selected results achieved within these projects. T2 - Conaendi & IEV 2021 CY - Online meeting DA - 09.03.2021 KW - Fiber KW - Optic KW - SHM PY - 2021 AN - OPUS4-52254 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Legall, Herbert A1 - Bonse, Jörn A1 - Krüger, Jörg T1 - Review of x-ray exposure and safety issues arising from ultra-short pulse laser material processing N2 - Laser processing with ultra-short laser pulses enables machining of materials with high accuracy and throughput. The development of novel laser Technologies with laser pulse repetition rates up to the MHz range opened the way for industrial manufacturing processes. From a radiological point of view this evolution is important, because x-ray radiation can be generated as an unwanted side effect in laser material processing. Even if the emitted x-ray dose per pulse is comparably low, the x-ray dose can become hazardous to health at high laser repetition rates. Therefore, radiation protection must be considered. This article provides an overview on the generation and detection of x-rays in laser material processing, as well as on the handling of this radiation risk in the framework of radiological protection. KW - Ultra-short pulse laser processing KW - Laser-induced x-ray emission KW - Radiation protection PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-522376 DO - https://doi.org/10.1088/1361-6498/abcb16 VL - 41 IS - 1 SP - R28 EP - R42 AN - OPUS4-52237 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thomas, Maximilian T1 - Digitalisierung in der Heißrissprüfung - Wie viel Information steckt in einer MVT-Probe? N2 - Die im MVT-Test standardmäßig erfasste Gesamtrisslänge erlaubt keine direkten Rückschlüsse auf die Heißrissanfälligkeit des untersuchten Werkstoffs. Der vorliegende Beitrag erläutert, inwiefern aus der Morphologie von Oberflächenrissen an MVT-Proben dennoch auf das Werkstoffverhalten geschlossen werden kann. T2 - Jährl. Sitzung des DIN/DVS Normenausschuss 092-00-05 GA CY - Online meeting DA - 10.03.2021 KW - MVT KW - Varestraint KW - Heißriss KW - Erstarrungsriss PY - 2021 AN - OPUS4-52243 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Michalchuk, Adam A1 - Hemingway, J. A1 - Morrison, C. T1 - Predicting the Impact Sensitivities of Energetic Materials through Zone-Center Phonon Up-Pumping N2 - The development of new energetic materials (EMs) is accompanied by significant hazards, prompting interest in their computational design. Before reliable in silico design strategies can be realized, however, approaches to understand and predict EM response to mechanical impact must be developed. We present here a fully ab initio model based in phonon up-pumping which successfully ranks the relative impact sensitivity of a series of organic EMs. The methodology depends only on the crystallographic unit cell and Brillouin zone center vibrational frequencies. We therefore expect this approach to become an integral tool in the large-scale screening of potential EMs. KW - Energetic materials KW - Ab initio simulation PY - 2021 DO - https://doi.org/10.1063/5.0036927 VL - 154 IS - 6 SP - 064105 AN - OPUS4-52146 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Epishin, A. A1 - Camin, B. A1 - Hansen, L. A1 - Chyrkin, A. A1 - Nolze, Gert T1 - Synchrotron Sub-μ X-ray Tomography of Kirkendall Porosity in a Diffusion Couple of Nickel-Base Superalloy and Nickel after Annealing at 1250 °C N2 - Kirkendall porosity that forms during interdiffusion in a diffusion couple of nickel-base superalloy CMSX-10 with pure nickel is investigated. The diffusion experiments are conducted at a temperature of 1250 °C, where the strengthening ƴ'-phase ist partially dissolved. The porosity is studied by X-ray sub-μ tomography with a spatial resolution of about 0.35³ μm³ at the European Synchrotron Radiation Facility (ESRF) in Grenoble, France. It is found that depending on the distance from the interface the Kirkendall pores take different shapes: octahedral, rounded pyramidal, drop shaped, dendritic, pear shaped, and joint shapes. Such a variety of pore morphologies indicates a complex multistage process of porosity nucleation and growth under vacancy supersaturation of different degrees. The experimental findings are interpreted on the basis of the results of diffusion modeling. It is shown that the kinetics of porosity growth is essentially influenced by the dissolution of the ƴ'-phase. KW - Diffusion KW - Nickel alloys KW - Porous materials KW - Synchrotron radiations KW - Three-dimensional tomographies PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-521476 DO - https://doi.org/10.1002/adem.202001220 VL - 23 IS - 4 SP - 1220 PB - Wiley Online Library AN - OPUS4-52147 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heßmann, Jennifer T1 - Joining dissimilar materials a new approach based on laser beam welding and melt displacement by electromagnetic forces N2 - In order to reduce weight of vehicles, the interest in multi-material-design has been growing within the last few years. For vehicles the combination of steel and aluminium alloys offers the most promising compromise between weight, strength and formability. Thermal joining of these dissimilar materials is still a challenge to overcome. A possible approach is a new joining technology, whereby a combination of laser beam welding and contactless induced electromagnetic forces are used to displace the generated melt of one joining partner into a notch of the other. This paper presents the working principle and shows numerical analyses to improve the understanding of this joining process. The simulations help to calculate the thermal development of the joining partners, which is important for the formation of intermetallic phases. Furthermore, the calculation of the time required for a complete displacement is possible. The numerical results are validated by experimental results. T2 - LiM 2021 CY - Online meeting DA - 21.06.2021 KW - Joining dissimilar materials KW - Laser beam welding KW - Electromagnetic forces KW - Steel and aluminium PY - 2021 AN - OPUS4-52977 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heßmann, Jennifer A1 - Bachmann, Marcel A1 - Hilgenberg, Kai T1 - Joining dissimilar materials a new approach based on laser beam welding and melt displacement by electromagnetic forces N2 - In order to reduce weight of vehicles, the interest in multi-material-design has been growing within the last few years. For vehicles the combination of steel and aluminium alloys offers the most promising compromise between weight, strength and formability. Thermal joining of these dissimilar materials is still a challenge to overcome. A possible approach is a new joining technology, whereby a combination of laser beam welding and contactless induced electromagnetic forces are used to displace the generated melt of one joining partner into a notch of the other. This paper presents the working principle and shows numerical analyses to improve the understanding of this joining process. The simulations help to calculate the thermal development of the joining partners, which is important for the formation of intermetallic phases. Furthermore, the calculation of the time required for a complete displacement is possible. The numerical results are validated by experimental results. T2 - LiM 2021 CY - Online meeting DA - 21.06.2021 KW - Joining dissimilar materials KW - Laser beam welding KW - Electromagnetic forces KW - Steel and aluminium PY - 2021 SP - 1 EP - 9 PB - Wissenschaftliche Gesellschaft Lasertechnik e.V. (WLT) AN - OPUS4-52978 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Stephan-Scherb, Christiane ED - Schorr, S. ED - Weidenthaler, C. T1 - Crystallographic challenges in corrosion research N2 - High-temperature corrosion is a widespread problem in various industries. As soon as a hot and reactive gas (CO2, O2, H2O, SO2, NOx, etc.) is in contact with a solid, physico-chemical processes at the surface and interfaces lead to material degradation. The processes are dynamic and controlled by thermodynamic and kinetic boundary conditions. Whether a reaction product is protective or not depends on various factors, such as chemical composition of the solid and the reactive media, surface treatment as well as diffusion and transport paths of cations and anions. Resulting chemical and structural inhomogeneities with the corrosion layers are characterized by off stoichiometry within cationic and anionic sub lattices. The competitive processes can be studied by various techniques of applied crystallography. This chapter gives an overview on the challenges of chemical-structural Analysis of reaction products by crystallographic methods such as X-ray diffraction and X-ray near-edge structure spectroscopy and scanning electron microscopy electron backscatter diffraction (SEM-EBSD) for corrosion science. KW - High-temperature corrosion KW - Oxidation KW - Diffraction KW - Spectroscopy KW - Oxides PY - 2021 DO - https://doi.org/10.1515/9783110674910-009 SP - 291 PB - De Gruyter ET - 1 AN - OPUS4-52903 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Agea Blanco, Boris A1 - Walzel, S. A1 - Chi, J. A1 - Lüchtenborg, J. T1 - Making Binder Jetting Really Work for Technical Ceramics - Additive Manufacturing of Technical Ceramics N2 - As an alternative shaping method to the traditionally used processes, additive manufacturing (AM) can produce economical ceramic components in small lot sizes and/or with complex geometries. Powder-based additive manufacturing processes like binder jetting are popular in the field of metal AM. One reason is the increased productivity compared to other AM technologies. For ceramic materials, powder-based AM technologies result in porous ceramic parts, provided they are not infiltrated. CerAMing GmbH unites the advantages of powder-based processes with the production of dense ceramic by means of the Layerwise Slurry Deposition. By using a suspension, a high packing density of the powder bed is achieved which leads to high green body densities. Due to this advantage the approach overcomes the problems of other powder-based AM technologies. Furthermore, a very economical debinding time allows the production of parts with high wall thicknesses. KW - Additive Manufacturing KW - Binder Jetting KW - Layerwise Slurry Deposition KW - Lithography-based technologies KW - Technical Ceramics PY - 2021 SP - 49 EP - 52 PB - Göller Verlag CY - Baden-Baden AN - OPUS4-52948 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - Tensile Test Ontology used in Platform Material Digital (PMD) N2 - Data analysis methods play an important role in both the experimental and simulation-based digital description of materials but have so far been poorly structured. The platform Material Digital (PMD) is supposed to contribute to a standardized description of data processing methods in materials research. The goal is the quality assurance of the processes and the output data, the acquisition and definition of their accuracy as well as the interoperability between applications. Therefore, application ontologies are created to explicitly describe processes and test methods. In this presentation, the first efforts within the joint project PMD in creating a tensile test application ontology in accordance with the ISO standard 6892-1:2019-11 are shown. Especially, the path of ontology development to be pursued based on standards was focused. Furthermore, the presentation includes a live demonstration of queries possibly performed to query data that was uploaded in the PMD triple store. T2 - Online Workshop: An introduction to the semantic web and ontologies CY - Online meeting DA - 23.04.2021 KW - Ontology KW - Tensile Test KW - Platform Material Digital KW - PMD KW - Knowledge Graphs KW - Semantic Web PY - 2021 AN - OPUS4-52949 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Barthel, Maria T1 - Failling walls of paper ash binder N2 - Activation of paper ash for using as a binder in concrete T2 - Falling Walls Lab CY - Berlin, Germany DA - 28.09.2018 KW - Paper sludge ash KW - Hydrothermal Calcination KW - Cement PY - 2018 AN - OPUS4-49313 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Even, Morgane A1 - Hutzler, C. A1 - Wilke, Olaf A1 - Luch, A. T1 - Emissions of volatile organic compounds from polymer-based consumer products: comparison of three emission chamber sizes N2 - The ISO 16000 standard series provide guidelines for emission measurements of volatile organic compounds (VOCs) from building materials. However, polymer-based consumer products such as toys may also release harmful substances into indoor air. In such cases, the existing standard procedures are unsuitable for official control laboratories due to high costs for large emission testing chambers. This paper aims at developing and comparing alternative and more competitive methods for the emission testing of consumer products. The influence of the emission chamber size was investigated as smaller chambers are more suited to the common size of consumer products and may help to reduce the costs of testing. Comparison of the performance of a 203 l emission test chamber with two smaller chambers with the capacity of 24 l and 44 ml, respectively, was carried out by using a polyurethane reference material spiked with 14 VOCs during the course of 28 days. The area-specific emission rates obtained in the small chambers were always similar to those of the 203 l reference chamber after a few hours. This implies that smaller chambers can provide at least useful numbers on the extent of polymer-based consumer product emissions into indoor air, thereby supporting meaningful exposure assessments. KW - Comparison KW - Consumer products KW - Emission chamber KW - Reference material KW - Volatile organic compounds PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-493697 DO - https://doi.org/10.1111/ina.12605 VL - 30 IS - 1 SP - 40 EP - 48 PB - Wiley VCH-Verlag AN - OPUS4-49369 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zerbst, Uwe T1 - Foreword N2 - The subject of this Special Issue is the fracture mechanics-based determination of the fatigue strength of weldments. Except for one, all papers were written in closer or wider relation to a methodology developed within the framework of the German Project cluster IBESS. Some of them provide background or supplementary information needed in that context but which is also relevant in a wider frame of research activities. The acronym IBESS stands for the topic of this Special Issue (in German: „Integrale Methode zu Bruchmechanischen Ermittlung der Schwingfestigkeit von Schweißverbindungen). Eight partners were involved. The cluster was cooperatively founded by the German Research Foundation (Deutsche Forschungsgemeinschaft) and by the German AiF Network (Arbeitsgemeinschaft industrieller Forschungsvereinigungen) for industrial research. KW - Fracture mechanics PY - 2018 DO - https://doi.org/10.1016/j.engfracmech.2018.05.046 SN - 0013-7944 VL - 198 IS - SI SP - 1 EP - 1 PB - Elsevier Ltd. AN - OPUS4-48696 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Beck, Uwe A1 - Baier, Jennifa A1 - Dähne, L. A1 - Lerche, K.-H. T1 - Schlussbericht zum BMWi/MNPQ-Verbundprojekt: PLASMA-FIT (PLASMA-kompatible Partikel zur gepulsten in-situ Injektion von ex-situ hergestellten Partikeln für add-on Funktionen und zur Identifizierung in BeschichTungen) N2 - Im Fokus steht die Qualitätssicherung mit Blick auf Herstellung, Modifizierung, Handling und Erprobung von PLASMA-kompatiblen Partikeln zur gepulsten in-situ Injektion von ex-situ hergestellten Partikeln für add-on Funktionen in und zur Identifikationsprüfung von BeschichTungen (PLASMA-FIT). Im Kern war zunächst zu prüfen, welche Klassen ex-situ hergestellter Partikel unterschiedlichster Materialien überhaupt bzw. unter welchen Bedingungen PLASMA-fit sind oder unter welchen Randbedingungen PLASMA-fit gemacht werden können. In den dazugehörenden Projektphasen Screening und Adaption stand dabei das komplexe Beanspruchungsszenario bestehend aus Vakuum-, Temperatur- und wenigstens kurzzeitiger Plasmabeständigkeit der ex-situ bereitgestellten Partikel im Fokus. In der Projektphase Applikation sollte dann unter Verwendung einer modifizierten Plasmaquelle (BAM-Patentanmeldung, beabsichtigte Lizenznahme durch Fa. CemeCon, Optionsvertrag) hinsichtlich der Realisierbarkeit, Prüfung und Qualitätssicherung von Plasmadispersionsschichten ein erster Praxistest zur in-situ Injektion von Partikeln in einen laufenden Beschichtungsprozess, zur Realisierung funktioneller Eigenschaften z.B. zur Identifikation oder Authentifizierung von Originalteilen, vorgenommen werden KW - Plasma-kompatible Partikel KW - Plasma-Injektion KW - add-on Funktionen PY - 2015 N1 - Das Dokument unterliegt der Vertraulichkeit und kann nicht zugänglich gemacht werden - The document is subject to confidentiality restrictions and cannot be made accessible - Projektlaufzeit: 17.11.2010-16.02.2015 - Project runtime: 17.11.2010-16.02.2015 SP - 1 EP - 10 AN - OPUS4-48360 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Li, Wei T1 - Crack propagation in filled and unfilled polymers: Separation of surface energy and irreversible deformation energy N2 - Fiber-reinforced-polymers (FRPs) are in current research focus in the lightweight construction industry, because of their extraordinary characteristics (stiffness and strength-to-density relation). The structure of polymer matrix and the interaction with reinforcement are crucial for optimization of the mechanical and thermal properties of FRPs. Due to the macromolecular chain structure, the mechanical properties of a polymer strongly vary with temperature: Below the glass transition, the chain segments of a polymer are “frozen”. Regarding fracture, the total changed energy during fracture if only dissipates for the generation of the new surfaces. However, in the region of the glass transition, the polymer chain segments start to get “unfrozen”, and the energy is not only required for generating new surfaces, but also for irreversibly deformation. This irreversible deformation is affected by the global temperature and the local temperature near the crack tip, which is affected by the local strain rate and crack propagation velocity. Hence, in this research project, the irreversible deformation of neat and reinforced polymers will be controlled by changing the global temperature as well as the local temperature. With using different fracture experiments, the amount of energy required for creating new surfaces and for the irreversible deformation will be separated. The fracture tests include the conventional tensile test, the macroscopic peel test and the single fiber peel – off test. T2 - PhD Day 2018 of BAM CY - Berlin, Germany DA - 31.05.2018 KW - Crack Propagation KW - Polymer PY - 2018 AN - OPUS4-48471 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 35, Heft 3 T3 - Amts- und Mitteilungsblatt der BAM - 3/2005 PY - 2005 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-534520 SN - 0340-7551 VL - 35 IS - 3 SP - 195 EP - 272 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-53452 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Heßmann, Jennifer A1 - Hilgenberg, Kai A1 - Bachmann, Marcel T1 - An electromagnetic approach to dissimilar metal welding N2 - To save weight without affecting the functional properties of vehicles, heavy materials must be replaced with lighter alternatives.Modern lightweight concepts have therefore been developed, featuring multi-material designs that require the joining of dissimilar materials.One new possible approach for the joining of dissimilar metals is based on laser welding and melt displacement by contactless induced electromagnetic forces. KW - Joining dissimilar materials KW - Laser beam welding KW - Electromagnetic forces KW - Steel and aluminium PY - 2021 SP - 1 EP - 5 AN - OPUS4-53373 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baensch, Franziska T1 - Acoustic emission of fibre reinforced AlSi12CuMgNi alloy under compression N2 - Typically, the near-eutectic Al-Si alloys consist of highly interconnected three-dimensional network of the eutectic Silicon (Si) and intermetallics embedded into Aluminium (Al) matrix. For further improvement of the mechanical properties of such alloys, often, one single ceramic reinforcement phase, e.g. silicon carbide (SiC) or aluminium oxide (Al2O3) in the form of fibres or particles is added. However, hybrid reinforcements (fibres and particles) can further improve wear resistance and fracture toughness, and additionally, reduce anisotropy of the material. The engineering of metal matrix composites (MMC) for specific application requirements benefits from a comprehensive knowledge of the failure behaviour. Therefore, damage evolution under compression was investigated on: - pure near-eutectic AlSi12CuMgNi matrix alloy - type I: matrix reinforced with random-planar oriented Al2O3 short fibres (15 vol.%) - type II: matrix reinforced with random-planar oriented Al2O3 short fibres (7 vol.%) and additional SiC particles (15 vol.%) The analysis of damage mechanism was carried out in two rather independent but complementary studies. First, selected sister samples of every material were exposed to quasi-static compression (traverse control). The compression tests were interrupted at different strain levels. Miniature cylinders with a diameter of 1mm were extracted from the pre-strained samples and investigated by synchrotron computed tomography (SX-µCT) with a spatial resolution of about 0.7 µm. For the pure matrix alloy, microcracks are confined to the intermetallic particles and to the eutectic Si, hence no damage was observed in the Aluminium. The composite type II revealed a more effective strain accumulation (less damage) than type I at low plastic strain (up to 5 %), but a more catastrophic damage development due to cracking of the SiC clusters at higher strain levels. The second approach to study the damage initiation and accumulation in the materials subjected to compressive load was Acoustic Emission (AE) analysis. In this case the in-situ monitoring of the acoustic emission signal was performed during compression tests on specimens with dimension of several mm. For all three material types, AE activity set at 2% strain. Differences in AE behaviour of the three materials was proven based on AE hitrate, signal peak amplitudes as well as weighted peak frequencies (WPF). Future work focuses on combination of AE and SX-µCT aiming for more detailed knowledge on damage mechanism of metal matrix composites. T2 - Schall21 CY - Online meeting DA - 24.02.2021 KW - AlSi12CuMgNi KW - Al-Si alloys KW - Acoustic emission KW - Tension PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-534268 UR - https://www.dgzfp.de/seminar/schall21 AN - OPUS4-53426 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kröll, Mirco T1 - Auswirkungen von vereinheitlichten Prozeduren auf tribologische Versuche N2 - Anerkannte Institutionen stellen ihre kombinierten Kompetenzen auf dem Gebiet tribologischer Charakterisierungen Industrie und Forschung zur Verfügung (https://www.i-tribomat.eu/). Ein Aspekt hierbei ist eine tribologische Datenbank. Um die nötige Qualität der Daten sicherzustellen, sind vereinheitlichte Prozeduren erforderlich, in deren Auswirkungen dieser Vortrag einen Einblick gibt. T2 - 62. Tribologie-Fachtagung der Gesellschaft für Tribologie e. V. CY - Online meeting DA - 28.09.2021 KW - Datenbank KW - Tribologische Daten KW - Europäisches Tribologie-Zentrum PY - 2021 AN - OPUS4-53429 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kröll, Mirco A1 - Grundtner, R. A1 - Pagano, F. A1 - Nyberg, E. A1 - Heino, V. A1 - Spaltmann, Dirk A1 - Gradt, Thomas T1 - Auswirkungen von vereinheitlichten Prozeduren auf tribologische Versuche N2 - Anerkannte Institutionen stellen ihre Kompetenzen auf dem Gebiet tribologischer Charakterisierungen Industrie und Forschung zur Verfügung (https://www.i-tribomat.eu/). Ein Aspekt hierbei ist eine tribologische Datenbank. Um die nötige Qualität der Daten sicherzustellen, sind vereinheitlichte Prozeduren erforderlich, in deren Auswirkungen dieser Vortrag einen Einblick gibt. T2 - 62. Tribologie-Fachtagung der Gesellschaft für Tribologie e. V. CY - Online meeting DA - 27.09.2021 KW - Datenbank KW - Tribologische Daten KW - Europäisches Tribologie-Zentrum PY - 2021 SN - 978-3-9817451-6-0 VL - 15 SP - 15/1 EP - 15/4 AN - OPUS4-53430 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bettge, Dirk A1 - Le, Quynh-Hoa T1 - Entwicklung einer fraktographischen Symbolik N2 - Bei der Untersuchung von Bruchflächen werden zunächst Beobachtungen gemacht, d.h. makroskopische und mikroskopische Merkmale analysiert und in Bildern dokumentiert. Im zweiten Schritt werden anhand der gefundenen Merkmale Rissverlauf und Bruchmechanismen ermittelt. Abschließend sollen diese Ergebnisse in einem Bericht oder Gutachten zusammengefasst werden. Hierbei ist eine skizzenhafte Darstellung der fraktographischen Befunde hilfreich für das Verständnis des Lesers. Ein vorgefertigter fraktographischer Symbolsatz würde dies erheblich vereinfachen. Skizzen von fraktographischen Befunden sind in der Literatur recht häufig zu finden, z.B. in der VDI 3822 oder dem ASM Handbook Fractography, allerdings gibt es hierzu keine umfassende Systematik, wie sie z.B. aus der Meteorologie (Wetterkarten), Geographie (Landkarten, Seekarten) oder Geologie (Bodenkarten) seit langer Zeit bekannt sind. Deshalb wird hier der Versuch unternommen, einen Symbolsatz zu entwickeln und zur Verfügung zu stellen, mit dessen Hilfe fraktographische Befunde in eindeutiger und übersichtlicher Weise veranschaulicht werden können. Der fraktographische Symbolsatz ("Fracto Graphics") befindet sich in Entwicklung, ist offen zur Diskussion sowie für Verbesserungen. T2 - 55. Metallographie-Tagung CY - Online meeting DA - 29.9.2021 KW - Fraktographie KW - Symbolik KW - Schadensanalyse PY - 2021 AN - OPUS4-53433 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baensch, Franziska T1 - Der Verformungswiderstand im Holz und die Rolle der Holzstrahlen N2 - Von den Zellulosefibrillen über die Zellwand und die Anordnung der Früh- und Spätholzzellen in einem Jahrring bis hin zum Balken von Natur aus ist Holz ein optimierter Hochleistungswerkstoff, der Handwerker, Architekten, Ingenieure und Wissenschaftler fasziniert und begeistert. Im digitalen Zeitalter werden neben Standard-Laborexperimenten zunehmend Modelle und Simulationen eingesetzt, um das Verhalten des Materials unter verschiedenen Belastungen besser zu verstehen und vorherzusagen. Dazu werden Zahlenwerte von Verformungen im subzellulären Maßstab benötigt, die nun in Experimenten an der TOMCAT-Beamline (TOmographic Microscopy and Coherent rAdiology ExperimenTs) der SLS (Swiss Light Source) gewonnen werden konnten: Holzproben aus Fichte ( Picea abies Karst.) mit einem Prüfquerschnitt von mindestens 1 mm² auf Zug oder Druck beansprucht. Die strukturellen Veränderungen auf Zellebene wurden mittels Computertomographie erfasst. Für die nachträgliche Analyse der 3D-Mikrostruktur von Holz wurde ein Ansatz entwickelt, der es ermöglicht, einzelne Zellen, die in mehreren Tomogrammen unterschiedlicher Belastungszustände erfasst wurden, zu verfolgen. Dabei wurden die Zellgeometrien und das subzelluläre Deformationsverhalten quantifiziert. Unter Zugbelastung beispielsweise verengt sich die Zellwanddicke um ca. 0,8%, das sind bei der gemessenen mittleren Zellwanddicke von 3,5 µm ca. 28 nm. Diese und andere Erkenntnisse liefern nun einen direkten numerischen Zusammenhang zwischen Verformungen der Holzmikrostruktur und dem daraus resultierenden makroskopischen Verhalten. T2 - 5. Holzanatomisches Kolloquium CY - Dresden, Germany DA - 09.09.2021 KW - Holz KW - Wood materials KW - Individual cell tracking KW - Mikro CT PY - 2021 AN - OPUS4-53403 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Florian, Camilo A1 - Deziel, J.-L. A1 - Kirner, Sabrina V. A1 - Siegel, J. A1 - Bonse, Jörn T1 - Femtosecond laser-induced oxidation in the formation of periodic surface structures N2 - Micro- and nanostructuring with laser-induced periodic surface structures (LIPSS) has been demonstrated to be feasible in a wide variety of materials including metals, semiconductors and dielectrics. Suitable processing regimes for flat, curved and complex surfaces have been identified for many materials, allowing the generation of diverse applications in fields such as optics, tribology and medicine, to name a few. A common side effect when producing such structures in air environment is the formation of a thin surface oxide layer in the laser irradiated areas. Previous studies have shown that oxidation plays an important role in the tribological performance for which the structures where created, and very recently it has been shown that the laser-induced oxide graded layers may contribute to the formation of a new type of embedded low-spatial frequency LIPSS (LSFL) with annomalous orientation parallel to the laser polarization, in addition to the appearance of the well-known high-spatial frequency LIPSS (HSFL) at the surface. In this contribution, we explore this effect experimentally for chromium nitride (CrN) irradiated with femtosecond laser pulses and compare the findings to finite-difference time-domain (FDTD) simulations of the intensity distributions at different depth positions. T2 - 2021 Conference on Lasers and Electro-Optics/Europe – European Quantum Electronics Virtual Conferences CY - Munich, Germany DA - 21.06.2021 KW - Femtosecond laser ablation KW - Finite-difference time-domain calculations KW - Laser-induced periodic surface structures (LIPSS) KW - Surface oxidation PY - 2021 SN - 978-1-6654-1876-8 DO - https://doi.org/10.1109/CLEO/Europe-EQEC52157.2021.9542774 VL - 2021 SP - 1 PB - Institute of Electrical and Electronics Engineers (IEEE) CY - Piscataway, NJ, USA AN - OPUS4-53457 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 35, Heft 2 T3 - Amts- und Mitteilungsblatt der BAM - 2/2005 PY - 2005 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-534582 SN - 0340-7551 VL - 35 IS - 2 SP - 131 EP - 198 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-53458 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baensch, Franziska A1 - Sanabria, S. T1 - Der Verformungswiderstand im Holz und die Rolle der Holzstrahlen N2 - Von den Zellulosefibrillen über die Zellwand und die Anordnung der Früh- und Spätholzzellen in einem Jahrring bis hin zum Balken von Natur aus ist Holz ein optimierter Hochleistungswerkstoff, der Handwerker, Architekten, Ingenieure und Wissenschaftler fasziniert und begeistert. Im digitalen Zeitalter werden neben Standard-Laborexperimenten zunehmend Modelle und Simulationen eingesetzt, um das Verhalten des Materials unter verschiedenen Belastungen besser zu verstehen und vorherzusagen. Dazu werden Zahlenwerte von Verformungen im subzellulären Maßstab benötigt, die nun in Experimenten an der TOMCAT-Beamline (TOmographic Microscopy and Coherent rAdiology ExperimenTs) der SLS (Swiss Light Source) gewonnen werden konnten: Holzproben aus Fichte ( Picea abies Karst.) mit einem Prüfquerschnitt von mindestens 1 mm² auf Zug oder Druck beansprucht. Die strukturellen Veränderungen auf Zellebene wurden mittels Computertomographie erfasst. Für die nachträgliche Analyse der 3D-Mikrostruktur von Holz wurde ein Ansatz entwickelt, der es ermöglicht, einzelne Zellen, die in mehreren Tomogrammen unterschiedlicher Belastungszustände erfasst wurden, zu verfolgen. Dabei wurden die Zellgeometrien und das subzelluläre Deformationsverhalten quantifiziert. Unter Zugbelastung beispielsweise verengt sich die Zellwanddicke um ca. 0,8%, das sind bei der gemessenen mittleren Zellwanddicke von 3,5 µm ca. 28 nm. Diese und andere Erkenntnisse liefern nun einen direkten numerischen Zusammenhang zwischen Verformungen der Holzmikrostruktur und dem daraus resultierenden makroskopischen Verhalten. T2 - 5. Holzanatomisches Kolloquium CY - Dresden, Germany DA - 09.09.2021 KW - Wood materials KW - Holz KW - Individual cell tracking KW - Mikro CT PY - 2021 SP - 92 EP - 101 CY - Dresden AN - OPUS4-53405 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kolbe, M. A1 - Theil, Benjamin A1 - Göder, R. T1 - Untersuchungen zur Explosivbearbeitung von Bauteilen in Schiffsmotoren N2 - Eine besondere angewandte Fertigungstechnik stellt die Explosivumformung dar. Deren Grundlagen vom Detonationsvorgang, der Energieübertragung und -umsetzung sowie des Werkstoffverhaltens werden beschrieben. Aufgezeigt werden Vorteile des Explosivplattierens von Metallen und Bauteilen gegenüber anderen Fertigungsverfahren und deren Anwendung insbesondere für Motorenbauteile. KW - Schiffsmotorbauteile KW - Explosivbearbeitung (Plattieren, Härten) PY - 2021 SN - 0941-4584 SP - 35 EP - 43 AN - OPUS4-53078 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Cappella, Brunero A1 - Reichelt, Manuel T1 - Origin of lognormal distribution of wear coefficient values N2 - Wear test results exhibit often large scattering. Hence, the study of spreading of experimental results requires big datasets. In various studies, wear coefficients were found to have lognormal distributions. Therefore, it was supposed that the wear coefficient is affected by two normally distributed variables, which combine through a product. In the present study, we demonstrate that a lognormal distribution may arise from a nonconstant wear coefficient, too, i.e., when a system does not follow Archard’s law. KW - Wear KW - Archard's law KW - Statistical distributions KW - Spreading PY - 2021 DO - https://doi.org/10.1016/j.triboint.2021.107207 SN - 0301-679X VL - 164 PB - Elsevier Ltd. AN - OPUS4-53100 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schirdewahn, S. A1 - Spranger, Felix A1 - Hilgenberg, Kai A1 - Merklein, M. T1 - Investigation of the thermal and tribological performance of localized laser dispersed tool surfaces under hot stamping conditions N2 - In the automotive industry, hot stamping has been established as a key technology for manufacturing safety-relevant car body components with high strength-to-weight ratio. However, hot stamping tools are stressed by cyclic thermo-mechanical loads, which leads to severe wear and high friction during the forming operation. Consequently, the quality of the parts, the durability of the tools and the efficiency of the process are negatively affected. Within the scope of this work, a promising approach named laser implantation process has been investigated for improving the tribological behavior of hot stamping tools. This technique enables the fabrication of highly wear resistant, separated and elevated micro-features by embedding hard ceramic particles into the tool via pulsed laser radiation. Hence, highly stressed tool areas can be modified, which influences the thermal and tribological interactions at the blank-die interface. To clarify these cause-effect relations, numerical simulations, quenching tests as well as tribological investigations have been conducted. In this context, laser-implanted tools reveal a significantly improved tribological performance while offering the possibility to adjust the thermal properties within hot stamping. Based on these results, a tailored tool modification can be pursued in future research work, in order to enhance the effectiveness of hot stamping tooling systems. KW - Hot stamping KW - Laser Implantation KW - Surface structuring KW - Wear KW - Friction PY - 2021 DO - https://doi.org/10.1016/j.wear.2021.203694 VL - 476 SP - 1 EP - 11 PB - Elsevier B.V. AN - OPUS4-52988 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe A1 - Baier, Jennifa A1 - Fischer, Daniel A1 - Griepentrog, Michael A1 - Hertwig, Andreas A1 - Hielscher-Hofinger, Stefan A1 - Stockmann, Jörg Manfred A1 - Weise, Matthias T1 - Mapping und Imaging modifizierter Oberflächen: Generische Kenngrößen, Fehlstellen, Reinigungszustand und Haftfestigkeit N2 - Der Vortrag widmet sich dem Mapping und Imaging modifizierter Oberflächen: generische Kenngrößen, Fehlstellen, Reinigungszustand und Haftfestigkeit. Es werden Untersuchungsmethoden zu ihrer Prüfung dargestellt. T2 - 37. ak-adp 2021 CY - Jena, Germany DA - 16.06.2021 KW - Qualitätssicherung KW - Mapping modifizierter Oberflächen KW - Imaging modifizierter Oberflächen KW - Generische Kenngrößen KW - Haftfestigkeit KW - Klebfestigkeit PY - 2021 SP - 1 EP - 10 AN - OPUS4-52893 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe T1 - Proposal for revision of en 15870 „Adhesives determination of tensile strength of butt joints” N2 - The paper addresses the PROPOSAL FOR REVISION OF EN 15870 „ADHESIVES -DETERMINATION OF TENSILE STRENGTH OF BUTT JOINTS” “ and the follow points are discussed in more detail: Adhesives-Determination of tensile strength of butt joints, Introduction of Centrifugal Adhesion Testing, Comparison of Testing Methods. T2 - CEN TC 193 Madrid CY - Online meeting DA - 04.03.2021 KW - Centrifugal Adhesion Testing (CAT) KW - DIN EN ISO/IEC 17025 KW - Adhesives - Determination PY - 2021 AN - OPUS4-52900 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Völker, Christoph A1 - Firdous, R. A1 - Kruschwitz, Sabine A1 - Stephan, D. T1 - Sequential learning to accelerate discovery of alkali-activated binders N2 - Alkali-activated binders (AAB) can provide a clean alternative to conventional cement in terms of CO2 emissions. However, as yet there are no sufficiently accurate material models to effectively predict the AAB properties, thus making optimal mix design highly costly and reducing the attractiveness of such binders. This work adopts sequential learning (SL) in high-dimensional material spaces (consisting of composition and processing data) to find AABs that exhibit desired properties. The SL approach combines machine learning models and feedback from real experiments. For this purpose, 131 data points were collected from different publications. The data sources are described in detail, and the differences between the binders are discussed. The sought-after target property is the compressive strength of the binders after 28 days. The success is benchmarked in terms of the number of experiments required to find materials with the desired strength. The influence of some constraints was systematically analyzed, e.g., the possibility to parallelize the experiments, the influence of the chosen algorithm and the size of the training data set. The results show the advantage of SL, i.e., the amount of data required can potentially be reduced by at least one order of magnitude compared to traditional machine learning models, while at the same time exploiting highly complex information. This brings applications in laboratory practice within reach. KW - Alkali-activated binders KW - Machine learning KW - Sequential learning KW - Materials by design KW - Materials informatics PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-531376 DO - https://doi.org/10.1007/s10853-021-06324-z SN - 0022-2461 SN - 1573-4803 VL - 56 SP - 15859 EP - 15881 PB - Springer CY - Dordrecht AN - OPUS4-53137 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pfennig, Anja A1 - Wolf, Marcus A1 - Kranzmann, Axel T1 - Corrosion and corrosion fatigue of steels in downhole CCS environment - A summary N2 - Static immersion tests of potential injection pipe steels 42CrMo4, X20Cr13, X46Cr13, X35CrMo4, and X5CrNiCuNb16-4 at T = 60 °C and ambient pressure, as well as p = 100 bar were performed for 700–8000 h in a CO₂-saturated synthetic aquifer environment similar to CCS sites in the Northern German Basin (NGB). Corrosion rates at 100 bar are generally lower than at ambient pressure. The main corrosion products are FeCO₃ and FeOOH with surface and local corrosion phenomena directly related to the alloy composition and microstructure. The appropriate heat treatment enhances corrosion resistance. The lifetime reduction of X46Cr13, X5CrNiCuNb16-4, and duplex stainless steel X2CrNiMoN22-5-3 in a CCS environment is demonstrated in the in situ corrosion fatigue CF experiments (axial push-pull and rotation bending load, 60 °C, brine: Stuttgart Aquifer and NGB, flowing CO₂: 30 L/h, +/- applied potential). Insulating the test setup is necessary to gain reliable data. S-N plots, micrographic-, phase-, fractographic-, and surface analysis prove that the life expectancy of X2CrNiMoN22-5-3 in the axial cyclic load to failure is clearly related to the surface finish, applied stress amplitude, and stress mode. The horizontal grain attack within corrosion pit cavities, multiple fatigue cracks, and preferable deterioration of austenitic phase mainly cause fatigue failure. The CF life range increases significantly when a protective potential is applied. KW - Steel KW - High alloyed steel KW - Corrosion KW - Corrosion fatigue KW - Carbon capture and storage PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-531391 DO - https://doi.org/10.3390/pr9040594 SN - 2227-9717 VL - 9 IS - 4 SP - 1 EP - 33 PB - MDPI CY - Basel AN - OPUS4-53139 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pfennig, Anja A1 - Kranzmann, Axel T1 - Effects of saline aquifer water on the corrosion behaviour of martensitic stainless steels during exposure to CO2 environment N2 - Immersion tests of potential injection pipe steels 42CrMo4, X20Cr13, X46Cr13, X35CrMo4 and X5CrNiCuNb16-4 at T=60 °C and ambient pressure and p=100 bar were performed for 700 h - 8000 h in a CO₂-saturated synthetic aquifer environment similar to CCS-sites in the Northern-German-Basin. Main corrosion products are FeCO₃ and FeOOH. Highest surface corrosion rates at ambient pressure are 0.8 mm/year for 42CrMo4 and lowest 0.01 mm/year for X5CrNiCuNb16-4. Corrosion rates at 100 bar (max. 0.01 mm/year for 42CrMo4, X20Cr13, X46Cr13) are generally lower than at ambient pressure (<0.01 mm/year for X35CrMo4, X5CrNiCuNb16-4). Heat treatment to martensitic microstructure offers good corrosion resistance. T2 - 15th International Conference on Greenhouse Gas Control Technologies, GHGT-15 CY - Abu Dhabi, United Arab Emirates DA - 15.03.2021 KW - CCS KW - Corrosion KW - High alloyed steels PY - 2021 DO - https://doi.org/10.2139/ssrn.3812248 SP - 1 EP - 12 PB - SSRN CY - Rochester, NY AN - OPUS4-53140 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pfennig, Anja A1 - Wolf, Marcus A1 - Kranzmann, Axel T1 - Evaluating corrosion and corrosion fatigue behavior via laboratory testing techniques in highly corrosive CCS-environment N2 - In CCS environment (carbon capture and storage) pipes are loaded statically and/or cyclically and at the same time exposed constantly to the highly corrosive hot thermal water. Experimental procedures such as ambient pressure immersions tests, in-situ corrosion fatigue experiments using a flexibly designed corrosion chamber at ambient pressure and a specially designed corrosion chamber at high pressure. Experimental set-ups for push/pull and rotation bending load are introduced. The corrosion behavior and lifetime reduction of high alloyed steels (X46Cr13, 1.4043), (X5CrNiCuNb16-4, 1.4542) and (X2CrNiMoN22-5-3, 1.4462) is demonstrated (T=60 °C, geothermal brine: Stuttgart Aquifer flow rate: 9 l/h, CO₂). T2 - 15th International Conference on Greenhouse Gas Control Technologies, GHGT-15 CY - Abu Dhabi, United Arab Emirates DA - 15.03.2021 KW - Steel KW - Supercritical CO2 KW - Pipeline KW - Corrosion KW - CO2-storage PY - 2021 DO - https://doi.org/10.2139/ssrn.3812193 SP - 1 EP - 11 PB - SSRN CY - Rochester, NY AN - OPUS4-53142 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wagner, Adrian T1 - Auslagerung von nichtrostenden Stählen in Straßentunneln - Stand nach 3 Jahren N2 - Im Sinne einer mittel- bis langfristigen Reduktion wartungsbedingter Verkehrsbeeinflussungen in Tunnelbauwerken ist es von Bedeutung, die intensiven und aufwendigen Reinigungs- und Pflegearbeiten für Ein- und Anbauteile aus nichtrostendem Stahl in Straßentunneln zu reduzieren. Unter diesem Aspekt besteht großes Interesse die Einsatzmöglichkeiten alternativer nichtrostender Stähle, zu den bislang gebräuchlichen nichtrostenden austenitischen Stählen 1.4404 und 1.4571, zu eruieren. In dem Forschungsprojekt geht es um die Qualifizierung nichtrostender ferritisch austenitischer Stähle (Duplexstahl) in Straßentunneln. Diese verfügen im Vergleich zu austenitischen Stählen über eine doppelt so hohe Festigkeit bei gleichzeitig hoher Korrosionsbeständigkeit. In dieser Präsentation werden die Auslagerungsergebnisse nach 3 Jahren vorgestellt. T2 - Vorstellung der 3 Jahres Ergebnisse beim VDEh in Düsseldorf CY - Düsseldorf DA - 04.08.2021 KW - Duplex KW - Tunnelbauwerke KW - Korrosion KW - Korrosivität KW - Straßentunnel KW - Lean-Duplex PY - 2021 AN - OPUS4-53068 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Winkelmann, A. A1 - Nolze, Gert A1 - Cios, G. A1 - Tokarski, T. A1 - Bala, P. A1 - Hourahine, B. A1 - Trager-Cowan, C. T1 - Kikuchi pattern simulations of backscattered and transmitted electrons N2 - We discuss a refined simulation approach which treats Kikuchi diffraction patterns in electron backscatter diffraction (EBSD) and transmission Kikuchi diffraction (TKD). The model considers the result of two combined mechanisms: (a) the dynamical diffraction of electrons emitted coherently from point sources in a crystal and (b) diffraction effects on incoherent diffuse intensity distributions. Using suitable parameter settings, the refined simulation model allows to reproduce various thickness- and energy-dependent features which are observed in experimental Kikuchi diffraction patterns. Excess-deficiency features are treated by the effect of gradients in the incoherent background intensity. Based on the analytical two-beam approximation to dynamical electron diffraction, a phenomenological model of excess-deficiency features is derived, which can be used for pattern matching applications. The model allows to approximate the effect of the incident beam geometry as a correction signal for template patterns which can be reprojected from pre-calculated reference data. As an application, we find that the accuracy of fitted projection centre coordinates in EBSD and TKDcan be affected by changes in the order of 10−3–10-2 if excess-deficiency features are not considered in the theoreticalmodel underlying a best-fit pattern matching approach. Correspondingly, the absolute accuracy of simulation-based EBSD strain determination can suffer frombiases of a similar order of magnitude if excess-deficiency effects are neglected in the simulation model. KW - Electron diffraction KW - EBSD KW - Kikuchi diffraction KW - Pattern matching PY - 2021 DO - https://doi.org/10.1111/jmi.13051 VL - 284 IS - 2 SP - 157 EP - 184 PB - Wiley Online Library AN - OPUS4-53109 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Treninkov, И. A A1 - Petrushin, N. V. A1 - Epishin, А. I. A1 - Svetlov, I. L. A1 - Nolze, Gert A1 - Elyutin, E. S. T1 - ЭКСПЕРИМЕНТАЛЬНОЕ ОПРЕДЕЛЕНИЕ ТЕМПЕРАТУРНОЙ ЗАВИСИМОСТИ СТРУКТУРНО-ФАЗОВЫХ ПАРАМЕТРОВ НИКЕЛЕВОГО ЖАРОПРОЧНОГО СПЛАВА T1 - Experimental determination of temperature dependence of structural-phase parameters of nickel-based superalloy N2 - Методом рентгеноструктурного анализа в интервале температур 18—1150 °С определены температурные зависимости периодов кристаллических решеток γ- и γ'-фаз, их размерно-го несоответствия (мисфит) и объемной доли γ'-фазы экспериментального монокристал-лического жаропрочного никелевого сплава. Определены диапазоны температур, в которых происходят интенсивные изменения структурно-фазовых характеристик исследованного сплава. KW - рентгеноструктурный анализ KW - высокие температуры KW - жаропрочные нике- левые сплавы KW - монокристалл KW - γ- и γ'-фазы, период кристаллической решетки PY - 2021 DO - https://doi.org/10.31044/1684-579x-2021-0-7-3-12 IS - 7 SP - 3 EP - 12 AN - OPUS4-53110 LA - rus AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tokarski, T. A1 - Nolze, Gert A1 - Winkelmann, A. A1 - Rychlowski, L. A1 - Bala, P. A1 - Cios, G. T1 - Transmission Kikuchi diffraction: The impact of the signal-to-noise ratio N2 - Signal optimization for transmission Kikuchi diffraction (TKD) measurements in the scanning electron microscope is investigated by a comparison of different sample holder designs. An optimized design is presented, which uses a metal shield to efficiently trap the electron beam after transmission through the sample. For comparison, a second holder configuration allows a significant number of the transmitted electrons to scatter back from the surface of the sample holder onto the diffraction camera screen. It is shown that the secondary interaction with the sample holder leads to a significant increase in the background level, as well as to additional noise in the final Kikuchi diffraction signal. The clean TKD signal of the optimized holder design with reduced background scattering makes it possible to use small signal changes in the range of 2% of the camera full dynamic range. As is shown by an analysis of the power spectrum, the signal-to-noise ratio in the processed Kikuchi diffraction patterns is improved by an order of magnitude. As a result, the optimized design allows an increase in pattern signal to noise ratio which may lead to increase in measurement speed and indexing reliability. KW - EBSD KW - SEM KW - Transmission Kikuchi diffraction KW - Sample holder PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-531743 DO - https://doi.org/10.1016/j.ultramic.2021.113372 SN - 0304-3991 SN - 1879-2723 VL - 230 SP - 1 EP - 8 PB - Elsevier CY - Amsterdam AN - OPUS4-53174 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wiehle, Philipp A1 - Brinkmann, M. T1 - Tragfähigkeit von Lehmmauerwerk - Experimentelle und numerische Analyse T1 - Load-bearing capacity of earth masonry – An experimental and numerical analysis N2 - Die Bemessung von tragendem Lehmmauerwerk erfolgt in Deutschland auf Basis der Lehmbau Regeln. Das dort verankerte Nachweisverfahren beruht auf einem globalen Sicherheitskonzept, welches aus zuverlässigkeitstheoretischer Sicht nicht mehr dem Stand der Technik entspricht. Auf Grund dessen wird das Bemessungskonzept für Lehmmauerwerk vom Deutschen Institut für Bautechnik (DIBt) voraussichtlich 2023 außer Kraft gesetzt. Ein statischer Nachweis von tragenden Lehmbauten wäre in Deutschland dann ausschließlich mit einer Zustimmung im Einzelfall (ZiE) oder vorhabenbezogener Bauartgenehmigung (vBg) möglich. Beides ist mit erheblichem Mehraufwand und höheren Kosten verbunden, was für den Lehmmauerwerksbau einen entscheidenden Nachteil im Vergleich zum konventionellen Mauerwerksbau darstellt. Um eine unkomplizierte Praxisanwendung von Lehmmauerwerk zu ermöglichen, werden innerhalb eines Forschungsvorhabens, welches von der Bundesanstalt für Materialforschung und -prüfung (BAM), dem Institut für Massivbau der Technischen Universität Darmstadt sowie dem Ingenieurbüro ZRS durchgeführt wird, auf Basis der Produktnormen für Lehmsteine und Lehmmauermörtel Grundlagen für ein aktualisiertes Bemessungskonzept entwickelt. Im Rahmen des Projekts wird ebenfalls untersucht, inwiefern die Bemessungsregeln nach den vereinfachten Berechnungsmethoden für unbewehrtes Mauerwerk gemäß DIN EN 1996-3 / NA auf den Lehmmauerwerksbau übertragbar sind. Falls eine Anwendung des normativen Nachweisverfahrens bei Lehmmauerwerk möglich ist, wäre zukünftig eine Aufnahme von Lehmsteinen und Lehmmauermörtel in den nationalen Anhang des Eurocode 6 denkbar, was eine bedeutsame Erweiterung des Anwendungsbereichs von Lehmmauerwerk zur Folge hätte. Diverse wissenschaftliche Untersuchungen konnten zeigen, dass bemessungsrelevante Festigkeits- und Verformungseigenschaften von Lehmmauerwerksbaustoffen stark von der vorherrschenden Materialfeuchte abhängen, welche im hygroskopischen Wassergehaltsbereich im Wesentlichen von der relativen Luftfeuchte (RLF) bestimmt wird. Auch die Zwischenergebnisse des laufenden Forschungsvorhabens zur Entwicklung eines Bemessungskonzepts für Lehmmauerwerk ergaben eine deutlich erkennbare Abhängigkeit zwischen der Materialfeuchte und den relevanten Festigkeits- und Verformungseigenschaften. Eine detaillierte Kenntnis des feuchteabhängigen Materialverhaltens von Lehmsteinen, -mörtel und -mauerwerk ist zwingend erforderlich, um ein konsistentes und zuverlässiges Bemessungskonzept für Lehmmauerwerk zu entwickeln. Im Rahmen des laufenden Forschungsprojektes werden deshalb umfangreiche Versuche zum Drucktragverhalten von Lehmsteinen und -mörtel sowie Lehmmauerwerk nach Konditionierung bei unterschiedlichen RLF durchgeführt und analysiert. Weiterhin werden auf Basis der experimentellen Ergebnisse numerische Modelle kalibriert, welche die detaillierte Analyse der Biegedrucktragfähigkeit von Lehmmauerwerk ermöglichen. In diesem Beitrag werden zunächst die bisherigen Zwischenergebnisse bezüglich der experimentell ermittelten feuchteabhängigen Materialkennwerte von Lehmsteinen, -mörtel und -mauerwerk dargelegt. Darauf aufbauend werden numerische Untersuchungen zur Bestimmung der Systemtragfähigkeit von Lehmmauerwerk unter Feuchteeinflusses durchgeführt und erläutert. N2 - The structural design of load-bearing earthen masonry in Germany is based on the Lehmbau Regeln. The verification procedure outlined in these regulations is based on a global safety concept that no longer corresponds to the state of the art from a reliability theory perspective. As a result, the structural design concept for earthen masonry will most likely be discontinued by the German Institute for Building Technology (DIBt) in 2023. A structural verification of load-bearing earthen buildings would then only be possible in Germany with an approval for individual cases (ZiE) or a project-related permit type (vBg). Both methods are associated with considerable additional work and higher costs, which is a decisive disadvantage for earthen masonry construction compared to conventional masonry construction. In order to enable a straightforward practical application of earthen masonry, the Federal Institute for Materials Research and Testing (BAM), the Institute for Solid Construction of the Technical University of Darmstadt and ZRS Engineers are laying the groundwork for an updated structural design concept based on the product standards for earth blocks and earthen masonry mortar. The project will also investigate the extent to which the design rules based on the simplified calculation methods for unreinforced masonry according to DIN EN 1996-3 / NA can be transferred to earthen masonry construction. If the normative verification procedure can be applied to earthen masonry, it would be conceivable to include earth blocks and earthen masonry mortar in the national appendix of Eurocode 6 in the future, which would result in a significant expansion of the field of application of earthen masonry. Various scientific studies have shown that the strength and deformation properties of earthen masonry building materials relevant to structural design are strongly dependent on the prevailing material moisture level, which is essentially determined by the relative humidity (RH) in the hygroscopic water content range. The interim results of the current research project for the development of a structural design concept for earthen masonry also showed a clearly recognisable dependency between the material moisture level and the relevant strength and deformation properties. Detailed knowledge of the moisture-dependent material behaviour of earth blocks, earthen mortar and masonry is absolutely essential to developing a consistent and reliable structural design concept for earthen masonry. Within the framework of the current research project, extensive tests on the pressure load bearing capacity of earth blocks and earthen mortar as well as earthen masonry after conditioning at different RH levels are therefore being carried out and analysed. Furthermore, numerical models are being calibrated on the basis of the experiment results, which facilitate a detailed analysis of the bending pressure bearing capacity of earthen masonry. This paper presents, firstly, the interim results obtained so far concerning the experimentally determined moisture-dependent material characteristics of earth blocks, earthen mortar and masonry. Based on this material, numerical investigations for determining the system bearing capacity of earthen masonry under the influence of moisture are carried out and explained. T2 - LEHM 2020 CY - Weimar, Germany DA - 30.10.2020 KW - Lehm KW - Earth KW - Tragfähigkeit KW - Mauerwerk KW - Feuchte KW - Load-bearing KW - Moisture KW - Strength PY - 2020 SP - 1 EP - 12 PB - Dachverband Lehm CY - Weimar AN - OPUS4-53231 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krüger, Jörg T1 - Undesired X-ray emission during ultrashort pulse laser material processing N2 - The use of ultrashort laser pulses for material processing in air has many advantages. Due to the progressive development in the laser sector, average powers in the kW range with pulse repetition rates exceeding the MHz-level are available. The machining with high-intensity laser pulses can be accompanied by the generation of a near-surface electron plasma due to absorption and ionization of the material, a subsequent plasma heating by the laser pulse, and finally an interaction of “hot” plasma electrons with the workpiece leading to continuous and characteristic X-ray radiation. The amount of this unwanted X-ray radiation is determined by the laser parameters (pulse duration, intensity, wavelength, polarization), the workpiece (atomic number, surface preparation), and the laser process management (scanning or stationary regime, laser turning). The use of laser intensities above 10^13 W/cm^2 in combination with laser pulse repetition rates in the few 100 kHz-range can lead to X-ray dose rates exceeding the permitted X-ray limits for members of the public. Especially the materials tungsten and steel show significant X-ray emission. Recently, the current state of the art in the field of undesired generation of X-ray radiation during ultrashort pulse laser processing in air was reviewed. In this presentation, important aspects of the measured X-ray doses, X-ray spectra, and practical issues of radiation protection are discussed. T2 - 28th International Conference on Advanced Laser Technologies (ALT'21) CY - Online meeting DA - 06.09.2021 KW - Ultrashort laser pulses KW - Material processing KW - X-ray emission KW - Radiation protection PY - 2021 AN - OPUS4-53241 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stawski, Tomasz T1 - Scattering is a powerful tool to follow nucleation and growth of minerals from solutions N2 - In recent years, we have come to appreciate the astounding intricacy of the formation process of minerals from ions in aqueous solutions. The original ‘textbook’ image o these phenomena, stemming from the adaptation of classical nucleation and growth theories, has increased in complexity due to the discovery of a variety of precursor and intermediate species [e.g. 1], including solute clusters (e.g. prenucleation clusters PNCs), liquid(-like) phases, as well as amorphous and nanocrystalline solids etc. In general, these precursor or intermediate species constitute different, often short-lived points along the pathway from dissolved ions to the final solids (typically crystals in this context). In this regard synchrotron-based scattering (SAXS/WAXS/HEXD appears to be the perfect tool to follow in situ and in a time-resolved manner the crystallization pathways because of the temporal and spatial length scales that can be directly accessed with these techniques. Here, I show how we used scattering to probe the crystallization mechanisms o calcium sulfate. CaSO4 minerals (i.e. gypsum, anhydrite and bassanite) are widespread in natural and industrial environments. During the last several years, a number o studies have revealed indeed that nucleation in the CaSO4-H2O system is non-classical My SAXS data demonstrate that gypsum precipitation, involves formation and aggregation of sub-3 nm primary species. These species constitute building blocks o an amorphous precursor phase [2]. Further, I show how in situ high-energy X-ray diffraction experiments and molecular dynamics (MD) simulations can be combined to derive the atomic structure of the primary CaSO4 clusters seen at small-angles [3]. fitted several plausible structures to the derived pair distribution functions and explored their dynamic properties using unbiased MD simulations based on polarizable force fields. Finally, based on combined SAXS/WAXS, broad-q-range measurements, show that the process of formation of bassanite, a less hydrated form of CaSO4, is very similar to the formation of gypsum: it also involves the aggregation of small primary species into larger disordered aggregates [4]. Based on these recent insights I formulated a tentative general model for calcium sulfate precipitation from solution. This model involves primary species that are formed through the assembly of multiple Ca2+ and SO42- ions into nanoclusters. These nanoclusters assemble into poorly ordered (i.e. amorphous) hydrated aggregates which in turn undergo ordering into coherent crystalline units of either gypsum o bassanite (and possibly anhydrite). Determination of the structure and (meta)stability of the primary species is important from both a fundamental, e.g. establishing a general non-classical nucleation model, and applied perspective; e.g. allow for an improved design of additives for greater control of the nucleation pathway T2 - BAM - Abteilungsseminar 6.3 CY - Online meeting DA - 21.02.2021 KW - Scattering KW - SAXS/WAXS KW - Calcium sulfate PY - 2021 AN - OPUS4-53713 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe T1 - Uncertainty budgets in surface techno-logy: step height, layer thickness, indentation hardness, adehesive strength N2 - The object (sample) and the measurement/testing procedure may always have unknown degrees of freedom, i.e. instead of 𝐯 ≥ n – 1 in many cases 𝐯 ≫ n - 1 may apply, in particular in the micro- and nano-world! T2 - 10. VDI-Fachtagung, Messunsicherheit und Prüfprozesse CY - Erfurt, Germany DA - 10.11.2021 KW - Methodology in metrology KW - Methodology in testing KW - Spectroscopic Ellipsometry KW - Instrumented Indentation (IIT) KW - Centrifugal Adhesion Testing (CAT) PY - 2021 AN - OPUS4-53739 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wagner, Adrian T1 - Korrosionsmonitoring bei der Instandsetzung von chloridbelasteten Stahlbetonwerken N2 - In der aktuellen RL-SIB (DAfStB) wie auch in der TR Instandsetzung (DIBt) ist bei Anwendung des Instandsetzungsprinzips W-CL der Erfolg der Maßnahme durch Einbau und Messung von Korrosionsstromsensoren gefordert. Art und Aufbau der Sensoren sowie Kriterien zur Bewertung der Ergebnisse gibt es nicht. Ziel ist die Ausarbeitung eines Regelwerks-Entwurfes für die Art und den Aufbau von Korrosionsmonitoring-Systemen sowie für Kriterien zur zuverlässigen Bewertung der Messergebnisse, mit denen der Erfolg bei verschiedenen Instandsetzungskonzepten überprüft werden kann. T2 - 3. PA Sitzung WIPANO Projekt KoMICS CY - Berlin, Germany DA - 17.11.2021 KW - Korrosion KW - Korrosionsmonitoring KW - Sensoren KW - Chloridhaltiger Beton KW - Instandhaltung PY - 2021 AN - OPUS4-53782 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 33, Heft 1 T3 - Amts- und Mitteilungsblatt der BAM - 1/2003 PY - 2003 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-542339 SN - 0340-7551 VL - 33 IS - 1 SP - 1 EP - 80 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-54233 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wilrich, Cordula T1 - Von Aggregatzustand bis Zündtemperatur: Physikalisch-chemische Eigenschaften in Abschnitt 9 des Sicherheitsdatenblatts N2 - Daten und Informationen zu physikalisch-chemischen Eigenschaften und Gefahren von Stoffen und Gemischen sind im Sicherheitsdatenblatt in Abschnitt 9 anzugeben. Die Anforderungen stammen aus REACH Anhang II und sind Anfang 2021 neugefasst worden. REACH implementiert damit die Neufassung des entsprechenden Abschnitts 9 aus dem UN-GHS – mit einigen europäischen Ergänzungen. Der Vortrag gibt einen Überblick über die Änderungen und stellt die Ergänzungen, die sich an die Ersteller von Sicherheitsdatenblättern richten, anhand einiger aussagekräftiger Beispiele vor. T2 - Informationsveranstaltung „REACH: Aktuelles zum Sicherheitsdatenblatt - Wie, was, wann?“ der nationalen Auskunftsstelle des Bundes für REACH, CLP und Biozide (Helpdesk) CY - Online meeting DA - 20.01.2022 KW - Chemikalienrecht KW - GHS KW - Gefahrstoff KW - Physikalische Gefahren KW - Physikalische-chemische Eigenschaften KW - REACH KW - SDS KW - Sicherheitsdatenblatt PY - 2022 UR - https://www.reach-clp-biozid-helpdesk.de/SharedDocs/Termine/DE/2022-01-22_Aktuelles_zum_Sicherheitsdatenblatt.html AN - OPUS4-54235 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kröll, Mirco T1 - Effects of harmonised procedures in (digital) Tribology N2 - The talk presents the work on digitalisation in tribology and the harmonised procedures developed in i-Tribomat. T2 - NanoMECommons workshop "Materials characterization challenges to support the industry transition in the digital era CY - Online meeting DA - 13.12.2021 KW - Tribology KW - i-TRIBOMAT KW - Characterization KW - Digitalisation PY - 2021 AN - OPUS4-54192 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dzekan, D. A1 - Waske, Anja A1 - Nielsch, K. A1 - Fähler, S. T1 - Efficient and affordable thermomagnetic materials for harvesting low grade waste heat N2 - Industrial processes release substantial quantities of waste heat, which can be harvested to generate electricity. At present, the conversion of low grade waste heat to electricity relies solely on thermoelectric materials, but such materials are expensive and have low thermodynamic efficiencies. Although thermomagnetic materials may offer a promising alternative, their performance remains to be evaluated, thereby hindering their real-world application. Here, the efficiency and cost effectiveness of thermomagnetic materials are evaluated for the usage in motors, oscillators, and generators for converting waste heat to electricity. The analysis reveals that up to temperature differences of several 10 K, the best thermomagnetic materials have the potential to compete with thermoelectric materials. Importantly, it is found that the price per watt of some thermomagnetic materials is much lower compared to that of present-day thermoelectrics, which can become competitive with conventional power plants. This materials library enables the selection of the best available thermomagnetic materials for harvesting waste heat and gives guidelines for their future development. KW - Waste heat conversion KW - Magnetic materials KW - Thermomagnetic generator PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-541493 DO - https://doi.org/10.1063/5.0033970 VL - 9 SP - 1 EP - 9 PB - AIP Publishing CY - Melville, USA AN - OPUS4-54149 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pfennig, Anja T1 - How flipped classroom teaching methods in first year studying succeed N2 - Flipping the classroom is a method to let students study on their own and then take time to discuss their questions and do extended hands-on lectures or exercises in class – or in the case of the covid-19 pandemic during plenary online sessions. First year mechanical engineering students use different teaching materials (mainly lecture videos, lightboard videos and micromodule lectures) to study from a distance and comprehend the principle underlying science in theory. Then the online plenary lectures offer the opportunity to apply their knowledge and transfer different scientific aspects of the course to get the bigger picture. Exercises, worked solutions, selfassessed tests and peer-instruction during present time help students to check on their learning progress. However, the self-study periods and (online) plenary sessions need to be guided carefully. To meet the course learning outcome and overcome the diversity of a first year class various practical leads have to be fulfilled to turn flipped classroom teaching into success. T2 - 7th International Conference on Higher Education Advances (HEAd’21) CY - Valencia, Spain DA - 20.06.2021 KW - Inverted classroom KW - Flipped classroom KW - Online teaching KW - Lecture videos KW - First year students PY - 2021 DO - https://doi.org/10.4995/HEAd21.2021.12792 SP - 1211 EP - 1219 AN - OPUS4-54156 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pfennig, Anja A1 - Wolf, M. A1 - Kranzmann, Axel T1 - Corrosion and Corrosion Fatigue of Steels in Downhole CCS Environment—A Summary N2 - Static immersion tests of potential injection pipe steels 42CrMo4, X20Cr13, X46Cr13, X35CrMo4, and X5CrNiCuNb16-4 at T = 60 °C and ambient pressure, as well as p = 100 bar were performed for 700–8000 h in a CO2-saturated synthetic aquifer environment similar to CCS sites in the Northern German Basin (NGB). Corrosion rates at 100 bar are generally lower than at ambient pressure. The main corrosion products are FeCO3 and FeOOH with surface and local corrosion phenomena directly related to the alloy composition and microstructure. The appropriate heat treatment enhances corrosion resistance. The lifetime reduction of X46Cr13, X5CrNiCuNb16-4, and duplex stainless steel X2CrNiMoN22-5-3 in a CCS environment is demonstrated in the in situ corrosion fatigue CF experiments (axial push-pull and rotation bending load, 60 °C, brine: Stuttgart Aquifer and NGB, flowing CO2: 30 L/h, +/− applied potential). Insulating the test setup is necessary to gain reliable data. S-N plots, micrographic-, phase-, fractographic-, and surface analysis prove that the life expectancy of X2CrNiMoN22-5-3 in the axial cyclic load to failure is clearly related to the surface finish, applied stress amplitude, and stress mode. The horizontal grain attack within corrosion pit cavities, multiple fatigue cracks, and preferable deterioration of austenitic phase mainly cause fatigue failure. The CF life range increases significantly when a protective potential is applied. KW - Steel KW - High alloyed steel KW - Corrosion fatigue KW - Cabon capture and storage KW - CCS PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-541626 DO - https://doi.org/10.3390/pr9040594 VL - 9 IS - 4 SP - 594 PB - MDPI AN - OPUS4-54162 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ernst, O. C. A1 - Böttcher, K. A1 - Fischer, Daniel A1 - Uebel, D. A1 - Teubner, T. A1 - Boeck, T. T1 - Morphogenesis of liquid indium microdroplets on solid molybdenum surfaces during solidification at normal pressure and under vacuum conditions N2 - Electrical and optical applications based on micro- and nanoparticles have specific demands on their interfacial properties. These properties are strongly related to atmospheric conditions to which the particles were exposed during their formation. In this study, metallic In microparticles are synthesized by solidification of In droplets on an amorphous Mo substrate at normal pressure and under vacuum conditions. The influence of ambient pressure on the interface and surface shape is investigated. While solidification at atmospheric pressure leads to collapsed particles with undisturbed contact to the substrate, low pressures result in smooth spherical particles but with cavities inside. Numerical simulations with COMSOL Multiphysics reveal different temperature profiles and heat flux in particles during solidification for both cases. This indicates different starting conditions of the solidification, which leads to the described phenomenon eventually. The investigation of the varying process conditions on the particle shape in combination with the calculated and measured temperature curves over time gives valuable insights into new approaches to synthesize micro- and nanoparticles with defined interfacial properties. Both ambient pressure and cooling rate provide well-controllable and reliable parameters for the realization of different interfacial shapes. KW - Morphogenesis KW - Indium KW - Microdroplet KW - Molybdenum PY - 2022 DO - https://doi.org/10.1021/acs.langmuir.1c02744 SN - 0743-7463 SN - 1520-5827 VL - 38 IS - 2 SP - 762 EP - 768 PB - ACS Publ. CY - Washington, DC AN - OPUS4-54242 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ivanov, S. A1 - Artinov, Antoni A1 - Zemlyakov, E. A1 - Karpov, I. A1 - Rylov, S. A1 - Em, V. T1 - Spatiotemporal Evolution of Stress Field during Direct Laser Deposition of Multilayer Thin Wall of Ti-6Al-4V N2 - The present work seeks to extend the level of understanding of the stress field evolution during direct laser deposition (DLD) of a 3.2 mm thick multilayer wall of Ti-6Al-4V alloy by theoretical and experimental studies. The process conditions were close to the conditions used to produce large-sized structures by the DLD method, resulting in specimens having the same thermal history. A simulation procedure based on the implicit finite element method was developed for the theoretical study of the stress field evolution. The accuracy of the simulation was significantly improved by using experimentally obtained temperature-dependent mechanical properties of the DLD-processed Ti-6Al4V alloy. The residual stress field in the buildup was experimentally measured by neutron diffraction. The stress-free lattice parameter, which is decisive for the measured stresses, was determined using both a plane stress approach and a force-momentum balance. The influence of the inhomogeneity of the residual stress field on the accuracy of the experimental measurement and the validation of the simulation procedure are analyzed and discussed. Based on the numerical results it was found that the non-uniformity of the through-thickness stress distribution reaches a maximum in the central cross-section, while at the buildup ends the stresses are distributed almost uniformly. The components of the principal stresses are tensile at the buildup ends near the substrate. Furthermore, the calculated equivalent plastic strain reaches 5.9% near the buildup end, where the deposited layers are completed, while the plastic strain is practically equal to the experimentally measured ductility of the DLD-processed alloy, which is 6.2%. The experimentally measured residual stresses obtained by the force-momentum balance and the plane stress approach differ slightly from each other. KW - Direct laser deposition KW - Finite element simulation KW - Neutron diffraction KW - Residual stresses KW - Ti-6Al-4V KW - Mechanical properties PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-542444 DO - https://doi.org/10.3390/ma15010263 VL - 15 IS - 263 SP - 1 EP - 20 PB - MDPI AN - OPUS4-54244 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Cakir, Cafer Tufan T1 - Unravelling the depths of complex alloys with grazing exit XANES N2 - High entropy alloys (HEAs) are considered as a new class of alloys containing at least 5 elements with concentrations between 5 and 35 atomic percent. There has been a growing interest in HEAs in the material research field in recent years. Due to their adjustable composition, which enables the modifications of mechanical properties (such as hardness, strength and ductility etc) and their stability at high temperatures, HEAs have been the focus of various studies. Especially the corrosion behavior of HEAs has been a wide research interest. Since the grazing exit X-ray fluorescence (GEXRF) offers a non-destructive way to collect notable information regarding the high temperature oxidation, we consider it as a useful method to investigate how HEAs behave in corrosive environments. The main idea of grazing geometry is to enhance the fluorescence signal of the surface. This enables highly sensitive surface analyses of thin protective film on surface in sub-micrometer scale. Position-sensitive area detectors provide information regarding the signal emitted from the sample as a function of emission angle and thus allow depth-sensitive analysis. Furthermore, the data collected from samples of an incidence energy which lays within a specific energy range provides XANES data to determine oxidation states. Moreover, since GEXRF profiles can also be simulated through physical models (Urbach 1999), they enable us to determine the layer thickness of a given sample in a non-destructive way. In this contribution, we present the preliminary results of a conceptual study regarding layer properties of CrCoNi medium entropy alloy. The successful implementation of such methodological concept will pave the way for the investigation of more complex alloys with multiple layers, which is planned for the later phases of the project. T2 - Denver X-Ray Conference DXC 2021 CY - Online meeting DA - 02.08.2021 KW - GEXRF KW - High entropy alloys KW - XANES KW - Grazing exit KW - XAS PY - 2021 AN - OPUS4-54027 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Cakir, Cafer Tufan T1 - Unrevealing the depths of compositionally complex alloys with grazing exit XANES N2 - High entropy alloys (HEAs) are considered as a new class of alloys containing at least 5 elements with concentrations between 5 and 35 atomic percent. There has been a growing interest in HEAs in the material research field in recent years. Due to their adjustable composition, which enables the modifications of mechanical properties (such as hardness, strength and ductility etc) and their stability at high temperatures, HEAs have been the focus of various studies. Especially the corrosion behavior of HEAs has been a wide research interest. Since the grazing exit X-ray fluorescence (GEXRF) offers a non-destructive way to collect notable information regarding the high temperature oxidation, we consider it as a useful method to investigate how HEAs behave in corrosive environments. The main idea of grazing geometry is to enhance the fluorescence signal of the surface. This enables highly sensitive surface analyses of thin protective film on surface in sub-micrometer scale. Position-sensitive area detectors provide information regarding the signal emitted from the sample as a function of emission angle and thus allow depth-sensitive analysis. Furthermore, the data collected from samples of an incidence energy which lays within a specific energy range provides XANES data to determine oxidation states. Moreover, since GEXRF profiles can also be simulated through physical models (Urbach 1999), they enable us to determine the layer thickness of a given sample in a non-destructive way. In this contribution, we present the preliminary results of a conceptual study regarding layer properties of CrCoNi medium entropy alloy. The successful implementation of such methodological concept will pave the way for the investigation of more complex alloys with multiple layers, which is planned for the later phases of the project. T2 - XAFS 2021, The 18th International XAFS Conference CY - Online meeting DA - 02.08.2021 KW - GEXRF KW - High entropy alloys KW - XANES KW - Grazing exit KW - XAS PY - 2021 AN - OPUS4-54028 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krietsch, Arne A1 - Reyes Rodriguez, M. A1 - Kristen, A. A1 - Kadoke, D. A1 - Abbas, Z. A1 - Krause, U. T1 - Ignition temperatures and flame velocities of metallic nanomaterials N2 - The production of materials with dimensions in the nanometre range has continued to increase in recent years. In order to ensure safety when handling these products, the hazard potential of such innovative materials must be known. While several studies have already investigated the effects of explosions (such as maximum explosion pressure and maximum pressure rise) of powders with primary particles in the nanometre range, little is known about the ignition temperatures and flame velocities. Therefore, the minimum ignition temperature (MIT) of metallic nano powders (aluminium, iron, copper and zinc) was determined experimentally in a so called Godbert-Greenwald (GG) oven. Furthermore, the flame velocities were determined in a vertical tube. In order to better classify the test results, the tested samples were characterised in detail and the lower explosion limits of the tested dust samples were determined. Values for the burning velocity of aluminium nano powders are higher compared to values of micrometre powders (from literature). While MIT of nanometre aluminium powders is within the range of micrometre samples, MIT of zinc and copper nano powders is lower than values reported in literature for respective micrometre samples. T2 - 13th Symposium International Symposium on Hazards, Prevention and Mitigation of Industrial Explosions (ISHPMIE) CY - Online meeting DA - 27.07.2021 KW - Dust explosions KW - Nanomaterial KW - Flame propagation KW - Minimum ignition temperature PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-540930 DO - https://doi.org/10.7795/810.20200724 SP - 591 EP - 605 PB - Physikalisch-Technische Bundesanstalt AN - OPUS4-54093 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pinomaa, T. A1 - Lindroos, M. A1 - Jreidini, P. A1 - Haapalehto, M. A1 - Ammar, K. A1 - Wang, Lei A1 - Forest, S. A1 - Provatas, N. A1 - Laukkanen, A. T1 - Multiscale analysis of crystalline defect formation in rapid solidification of pure aluminium and aluminium-copper alloys N2 - Rapid solidification leads to unique microstructural features, where a less studied topic is the formation of various crystalline defects, including high dislocation densities, as well as gradients and splitting of the crystalline orientation. As these defects critically affect the material’s mechanical properties and performance features, it is important to understand the defect formation mechanisms, and how they depend on the solidification conditions and alloying. To illuminate the formation mechanisms of the rapid solidification induced crystalline defects, we conduct a multiscale modelling analysis consisting of bond-order potential-based molecular dynamics (MD), phase field crystal-based amplitude expansion simulations, and sequentially coupled phase field–crystal plasticity simulations. The resulting dislocation densities are quantified and compared to past experiments. The atomistic approaches (MD, PFC) can be used to calibrate continuum level crystal plasticity models, and the framework adds mechanistic insights arising from the multiscale analysis. This article is part of the theme issue ‘Transport phenomena in complex systems (part 2)’. KW - Rapid solidification KW - Crystalline defects KW - Molecular dynamics KW - Phase field crystal KW - Phase field method KW - Crystal plasticity PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-542156 DO - https://doi.org/10.1098/rsta.2020.0319 SN - 1364-503X VL - 380 IS - 2217 SP - 1 EP - 20 PB - Royal Society CY - London AN - OPUS4-54215 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 33, Heft 3 T3 - Amts- und Mitteilungsblatt der BAM - 3/2003 PY - 2003 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-542224 SN - 0340-7551 VL - 33 IS - 3 SP - 177 EP - 240 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-54222 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 33, Heft 2 T3 - Amts- und Mitteilungsblatt der BAM - 2/2003 PY - 2003 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-542247 SN - 0340-7551 VL - 33 IS - 2 SP - 79 EP - 180 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-54224 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Rühl, Karl H. T1 - Möglichkeiten und Grenzen der experimentellen Spannungsanalyse N2 - Der Zweck der Dehnungsmessungen ist es in vielen Fällen, aus der Dehnung die zu erwartende Sicherheit eines Baukörpers zu ermitteln. Dazu müssen aus den Dehnungen über die Spannungen die Lasten bestimmt werden. Die Spannungsdehnungslinie des Werkstoffes ist aber von zahlreichen Parametern, wie Belastungsdauer, Beanspruchungsgeschwindigkeit, Spannungszustand, Eigenspannungen, abhängig. Zur Deutung von Dehnungsmessungen muß die Vielfalt der Spannungsdehnungslinien einschließlich ihrer Endpunkte bekannt sein. Die Dehnungsmessung kann hierfür einen Teil, aber nicht die Gesamtheit der notwendigen Parameter liefern. Die Feststellung der Spannungsdehnungskurve mit ihrer Hilfe ist Sache der Tragfähigkeitsforschung. Die hier zu lösenden Fragen, z.B. Bedeutung der Dehnungen im Atomgitter, Abhängigkeit der Verformungsfähigkeit vom Spannungszustand, Einfluß des Spannungsgefälles, der Beanspruchungsgeschwindigkeit usw., gehören zu den z.Z. wichtigsten Fragen der Werkstoffmechanik und Tragfähigkeitsforschung. Tragfähigkeitsforschung und Dehnungsmeßtechnik sind daher in ihrer Entwicklung gegenseitig voneinander abhängig. PY - 1952 SP - 1 EP - 20 PB - Materialprüfungsamt CY - Berlin AN - OPUS4-54522 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Kuntze, Wilhelm T1 - Weitere praktische Ausbeutung der Ergebnisse der Kerbschlagzugprüfung in der Sicherheitsfrage der Baustähle auf Grund der Sprödbruchtheorie N2 - Wenn man eine Kerbzugprobe im Pendelhammer zerschlägt und eine gleiche Probe in der Zerreißmaschine zu Bruch bringt, dann gibt der Quotient aus beiden gemessenen Brucheinschnürungen vollständigen Aufschluß über die Sprödigkeitsgrenzen des Werkstoffes, als Folge von Temperatur, Belastungsgeschwindigkeit und Spannungszustand. Die Sprödigkeitsgrenze ist dadurch gekennzeichnet, daß die Elastizität vollständig unterbunden ist. Man ermittelt die Sprödigkeitsgrenze, indem man das Plastizitätsgefälle in Abhängigkeit von einem der genannten Einflüsse feststellt. Geschieht dies in Abhängigkeit von der Temperatur, so treten große Versuchsstreuungen auf, die insbesondere bei tiefen Temperaturen und im Abfallgebiet der Zähigkeit sehr groß werden. Wird dagegen bei konstanter Raumtemperatur die Belastungsgeschwindigkeit variiert und das Plastizitätsgefälle durch Brucheinschnürungsmessungen festgestellt, dann sind die Ergebnisse so gut wie fehlerfrei. Daß man hierbei mit nur zwei Einschnürungsmessungen auskommt, hat seine Begründung in der Eindeutigkeit des Sprödigkeitsgesetzes. Es läßt keine vielseitigen Variationen aus der vier Bedingungen: Stoff, Temperatur, Geschwindigkeit und Spannungszustand zu, sondern seine gesetzmäßigen Möglichkeiten sind nur durch einen Punkt des vierdimensionalen Diagramms festgelegt. Diese empirische Entdeckung war die Folge der Versuchsauswertungen im obigen Bericht. Der Spannungszustand ist die für den Baustatiker wichtigste Bedingung. Sein Einfluß auf den Sprödbruch läßt sich auf das einfache Verhältnis der linearen Streckgrenze σ(S) zur Normalspannung σ(NF) im tragenden Querschnitt bei Fließeintritt zurückführen. Dieses Verhältnis ist - wenn es nicht unmittelbar experimentell gemessen werden kann - aus den räumlichen Spannungszuständen und der Spannungsverteilung zu entwickeln. Daß die Reduzierung beliebiger räumlicher Kräfte auf die drei Hauptspannungen und die Reduzierung dieser auf eine in gewünschter haupttragender Richtung schwierig oder auch noch nicht gelöst ist, wenn die primär angreifenden Kräfte mit einer ungleichmäßigen Spannungsverteilung behaftet sind, ist Künstlerpech der Elastostatik. Seitens der Physik, Werkstoffmechanik und Werkstoffprüfung kann das Problem des Sprödbruches als gelöst angesehen werden. Aber selbst, wenn solche präzisen Feststellungen nicht möglich sind, ist eine Einordnung des Spannungsquotienten σ(S)/σ(NF) in die von 0 bis 1 (linearer Zustand) reichende Skala leicht abschätzbar, innerhalb welcher die vorliegende Kerbzugprobe mit 0,33 zu beziffern ist. Dieser umfassende Erfolg der Kerbschlagzugprüfung ist auf die Verbindung zwischen Versuchspraxis und Theorie zurückzuführen, die eine Folge der Kreissymmetrie der Probenform und der Einschnürungsmessung ist. Etwa aus diesen Gründen das Verfahren als umständlich oder schwierig anzusehen, entbehrt der Berechtigung, da sich die praktische Prüfung neben ihrer Exaktheit als einfacher herausstellt als die gealterte Kerbschlagbiegeprobe. Keines der z.Zt. zur Diskussion stehenden Sprödigkeitsprüfverfahren erlaubt so weitgreifende Auswertungen der Versuchsergebnisse. Insbesondere sind die auf Biegung beanspruchten unsymmetrischen Probenformen mit Schlagarbeitsmessung nicht geeignet, eine Theorie so unmittelbar in die Wirklichkeit umzusetzen und man ist mit ihnen aufs Probieren angewiesen. Wenn man heute die Kerbschlagbiegezähigkeit künstlich gealterter Stähle als Maßstab für die Sprödigkeitsneigung einführen möchte, so läßt sich - ohne erst ausprobieren zu müssen - auf Grund theoretischer Erkenntnis sagen, daß sich die Stähle hinsichtlich ihres Alterungseffektes überhaupt nicht differentieren, da alle eine etwa gleich große Schädigung erfahren, die in einer Verschiebung der kritischen Geraden um etwa +70°C besteht. Wenn also die Kerbzähigkeit gealterter Stähle eine Differentierung erfährt, so nur deshalb, weil schon vor der künstlichen Alterung die kritische Gerade eine ungünstige Lage hatte. Das läßt sich aber ohne die Umständlichkeit des künstlichen Alterns mit der Kerbzugprobe ermitteln. Im übrigen werden im obigen Bericht die Unsicherheiten und die starken Streuungen der Kerbschlagbiegezähigkeit im gealterten Zustand erläutert, die darauf zurückzuführen sind, daß dieser Begriff kein so reiner Ausdruck für die Sprödigkeitsgrenzen wie der Brucheinschnürungsquotient ist, sondern Einflüsse enthält, die mit der Sprödigkeitsgrenze nichts zu tun haben. PY - 1953 VL - Bericht 11/53 SP - 1 EP - 26 PB - Materialprüfungsamt CY - Berlin AN - OPUS4-54491 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pfennig, A. A1 - Kranzmann, Axel T1 - Understanding the Anomalous Corrosion Behaviour of 17% Chromium Martensitic Stainless Steel in Laboratory CCS-Environment—A Descriptive Approach N2 - To mitigate carbon dioxide emissions CO2 is compressed and sequestrated into deep geological layers (Carbon Capture and Storage CCS). The corrosion of injection pipe steels is induced when the metal is in contact with CO2 and at the same time the geological saline formation water. Stainless steels X35CrMo17 and X5CrNiCuNb16-4 with approximately 17% Cr show potential as injection pipes to engineer the Northern German Basin geological onshore CCS-site. Static laboratory experiments (T = 60 ◦C, p = 100 bar, 700–8000 h exposure time, aquifer water, CO2-flow rate of 9 L/h) were conducted to evaluate corrosion kinetics. The anomalous surface corrosion phenomena were found to be independent of heat treatment prior to exposure. The corrosion process is described as a function of the atmosphere and diffusion process of ionic species to explain the precipitation mechanism and better estimate the reliability of these particular steels in a downhole CCS environment. KW - Corrosion KW - Steel KW - High alloyed steel KW - Corrosion mechanism KW - CCS PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-545700 DO - https://doi.org/10.3390/cleantechnol4020014 VL - 4 IS - 2 SP - 239 EP - 257 PB - MDPI AN - OPUS4-54570 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gerisch, Wolfgang T1 - Zum Problem der an den Rändern fest eingespannten, elastischen Platte - Halbbeschränktheit eines partiellen Differentialoperators vierter Ordnung N2 - In der vorliegenden Note beginnen wir mit der Untersuchung eines partiellen Differentialoperators vierter Ordnung, der in der Mechanik bei der Behandlung von rechteckigen, isotropen, schubbeanspruchten Platten eine Rolle spielt. Zunächst soll bewiesen werden, daß der genannte Operator in einem Hilbertschen Raume L2 nach unten halbbeschränkt ist. Später gedenken wir Betrachtungen über Fortsetzbarkeit und Darstellbarkeit durch Kernmatrizen anzustellen. PY - 1959 SN - 0003-889X VL - 10 SP - 298 EP - 303 PB - Birkhäuser CY - Basel AN - OPUS4-54280 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Kuntze, Wilhelm T1 - Beschreibung des Prüfverfahrens zur Ermittlung der Sprödigkeitsneigung von Metallen in Kerbzug- und Kerbschlagversuchen N2 - Die Becker-Orowan-Kockendörfersche Plastizitätstheorie bildet eine anschauliche Grundlage für die Sprödigkeitsbedingungen. Danach sind für den Eintritt des Sprödbruches außer den Materialeigenschaften drei äußere Faktoren maßgebend: Temperatur, Belastungszeit und Spannungszustand (Gestalt). Um den Sprödbruch herbeizuführen, braucht man nur einen dieser drei Faktoren genügend zu verschärfen. Diesen Umstand macht sich die Materialprüfung zu Nutze, indem z.B. bei der Kerbschlagbiegeprobe Schlaggeschwindigkeit und Probenform unveränderlich bleiben und nur die Temperatur soweit erniedrigt wird, bis der Sprödbruch erfolgt. Die so ermittelte "Übergangstemperatur" ist - obgleich sie nur für diese speziellen Zeit- und Gestaltverhältnisse Gültigkeit hat - ein guter Vergleichsmaßstab für verschiedene Werkstoffe. Nun ist aber die Prüfung bei veränderlichen, insbesondere niedrigen Temperaturen sehr umständlich. Deshalb wird bei dem hier beschriebenen Prüfverfahren nicht die Temperatur, sondern die Belastungszeit verändert. Infolge der achsen-symmetrischen Einkerbung und der daraus folgenden Möglichkeit, die Brucheinschnürung sehr einfach zu messen, kommt man mit nur zwei Geschwindigkeitsstufen aus, weil das zwischen beiden liegende meßbare Zähigkeitsgefälle für die Beurteilung der Sprödigkeitsneigung ausreicht, vorausgesetzt, daß man sich nahe der Sprödigkeitsgrenze befindet ohne aber die wirkliche Sprödbruchgrenze erreichen zu müssen. PY - 1953 VL - Bericht 5/53 SP - 1 EP - 13 PB - Materialprüfungsamt CY - Berlin AN - OPUS4-54285 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krüger, Jörg T1 - Unerwünschte Röntgenemission bei der UKP-Lasermaterialbearbeitung N2 - Der Vortrag fasst aktuelle Aspekte zum unerwünschten Auftreten von Röntgenstrahlung bei der Ultrakurzpuls-Lasermaterialbearbeitung zusammen. Es werden Einflussparameter, Grenzwerte, Schutzmaßnahmen, Fragen der Abschirmung und rechtliche Gesichtspunkte diskutiert. T2 - Bayerische Laserschutztage 2022 CY - Online meeting DA - 18.01.2022 KW - Ultrakurze Laserpulse KW - Materialbearbeitung KW - Röntgenstrahlung KW - Strahlenschutz PY - 2022 AN - OPUS4-54259 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Erenberg, Marina T1 - Analyse des Brandverhaltens von Stoßdämpfern für Behälter zum Transport radioaktiver Stoffe N2 - Stoßdämpfer, die zum Schutz von Behältern zum Transport radioaktiver Stoffe eingesetzt werden und welche häufig aus von Stahlblech ummantelten, geschichtetem Holz bestehen, reduzieren bei einem etwaigen Unfall die auf den Behälterkörper wirkende mechanische Belastung erheblich. In Zulassungsverfahren muss die Sicherheit der jeweiligen Behälterkonstruktion nachgewiesen werden, wobei u. a. der Nachweis erbracht werden muss, dass die Behälter definierten Prüfbedingungen widerstehen. Diese beinhalten Aufprallsequenzen aus verschiedenen Höhen und Positionen sowie ein anschließendes das Versandstück 30 min lang allumhüllendes Feuer bei 800°C. Falls Stoßdämpfer infolge der 30-minütigen Feuerbeanspruchung in Brand geraten, dürfen diese unter den Prüfbedingungen nicht gelöscht werden. Die Auswirkungen auf die Sicherheit des Behälters sind hierbei zu untersuchen. Das ist die Basis für die in dieser Arbeit durchgeführten Untersuchungen zum Brandverhalten von stahlblechumkapselten Holzstrukturen mit dem Ziel der Bewertung der daraus resultierenden zusätzlichen thermischen Belastung auf den Behälter. Ein wesentlicher Bestandteil war die Durchführung eines Großbrandversuchs, bei dem ein originalgroßer Stoßdämpfer auf dem Brandprüfstand während einer 30-minütigen Feuerphase entzündet wurde. Der Stoßdämpfer hatte ein Volumen von 3m³ und war mit aus den Prüfbedingungen resultierenden Vorschädigungen versehen. Es wurde ein Prüfstand zur Messung der variablen Wärmeleistung des brennenden Stoßdämpfers entwickelt. Die Wärme wird dabei in den Energieaufnahmebehälter (EAB) eingetragen. Aufgrund der entwickelten Temperaturregelung konnte die Wärmeleistung mit geringen Messfehlern bestimmt werden. Dabei wurde der EAB um maximal 10 K erwärmt. Im Großbrandversuch wurde gezeigt, dass der vorgeschädigte Stoßdämpfer 72 h lang brannte und dass eine signifikante Wärmeleistung in den EAB eingetragen wurde. Die während des Stoßdämpferbrands erzeugte Energie betrug ein Vielfaches im Vergleich zur Wärmeleistung, die allein durch das IAEA-Feuer eingetragen wird. Temperaturen von bis zu 1100°C wurden erreicht. Im Versuch wurde Flammenschlagen im Stoßdämpferinnern und das Glühen der Stoßdämpferstahlblechummantelung beobachtet. Bewusst dessen, dass ein einzig durchgeführter Brandversuch nur unzulängliche Aussagekraft hat, um das Brandverhalten von Stoßdämpfern zu beschreiben, wurde in weiteren Kleinbrandversuchen die Parameterabhängigkeit beim Brand von stahlblechumkapselten Holzstrukturen untersucht. Dafür wurde das Brandverhalten von 8 zylinderförmigen 0,07m³ großen Probekörpern bei variabler Schadstellengröße getestet. In der Bewertung der Kleinbrandversuche konnte gezeigt werden, dass eine kritische Schadstellengröße existiert und welche Streubreite in den Kleinbrandversuchen vorliegt. Die Kleinbrandversuche können damit Aufschluss darüber geben, welche Abweichungen in weiteren Großbrandversuchen zu erwarten wären. KW - Stoßdämpfer KW - Holz KW - Brand PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:gbv:ma9:1-1981185920-397479 DO - https://doi.org/10.25673/39100 SP - 1 EP - 154 PB - Otto-von-Guericke-Universität Magdeburg CY - Magdeburg AN - OPUS4-54263 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Friedrich, Sebastian A1 - Cappella, Brunero T1 - Correction to: Study of micro- and nanoscale wetting properties of lubricants using AFM force-distance curves N2 - The article "Study of micro- and nanoscale wetting properties of lubricants using AFM force-distance Curves" was originally published Online First in the journal "Tribology letters" without Open Access. After publication in volume 68, issue 1, the authors decided to opt for Open Choice and to make the article an Open Access publication. Therefore, the copyright of the article has been changed to © The Authors 2021 and the article is forthwith distributed under the terms of the Creative Commons Attribution 4.0 International License. PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-542710 DO - https://doi.org/10.1007/s11249-021-01491-1 SN - 1573-2711 VL - 69 SP - 1 PB - Springer CY - Cham AN - OPUS4-54271 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schneider, J. A1 - Farris, L. A1 - Nolze, Gert A1 - Reinsch, Stefan A1 - Cios, G. A1 - Tokarski, T. A1 - Thompson, S. T1 - Microstructure evolution in Inconel 718 produced by powder bed fusion additive manufacturing N2 - Inconel 718 is a precipitation strengthened, nickel-based super alloy of interest for the Additive Manufacturing (AM) of low volume, complex parts to reduce production time and cost compared to conventional subtractive processes. The AM process involves repeated rapid melting, solidification and reheating, which exposes the material to non-equilibrium conditions that affect elemental segregation and the subsequent formation of solidification phases, either beneficial or detrimental. These variations are difficult to characterize due to the small length scale within the micron sized melt pool. To understand how the non-equilibrium conditions affect the initial solidification phases and their critical temperatures, a multi-length scale, multi modal approach has been taken to evaluate various methods for identifying the initial phases formed in the as-built Inconel 718 produced by laser-powder bed fusion (L-PBF) additive manufacturing (AM). Using a range of characterization tools from the bulk differential thermal analysis (DTA) and x-ray diffraction (XRD) to spatially resolved images using a variety of electron microscopy tools, a better understanding is obtained of how these minor phases can be properly identified regarding the amount and size, morphology and distribution. Using the most promising characterization techniques for investigation of the as-built specimens, those techniques were used to evaluate the specimens after various heat treatments. During the sequence of heat treatments, the initial as-built dendritic structures recrystallized into well-defined grains whose size was dependent on the temperature. Although the resulting strength was similar in all heat treated specimens, the elongation increased as the grain size was refined due to differences in the precipitated phase distribution and morphology. KW - Metal additive manufacturing KW - Inconel 718 KW - Heat treatment KW - Grain boundary precipitates KW - Laves phase PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-542758 DO - https://doi.org/10.3390/jmmp6010020 SN - 2504-4494 VL - 6 IS - 1 SP - 1 EP - 20 PB - MDPI CY - Basel AN - OPUS4-54275 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schirdewahn, S. A1 - Spranger, Felix A1 - Hilgenberg, Kai A1 - Merklein, M. T1 - Tribological and thermal behavior of laser implanted tool surfaces for hot stamping AlSi coated 22MnB5 sheets N2 - In the automotive industry, the development of electrically powered vehicles has become a major forward-looking topic. For improving the range and thus the efficiency of electric cars, lightweight construction has gained even more importance. In this regard, hot stamping has been established as a suitable and resource efficient process to manufacture high-strength and lightweight body-in-white components. This method combines hot forming and quenching of boron-manganese steel 22MnB5 in a single process step. As a result, complex structures with thin sheet thicknesses and high ultimate tensile strength up to 1500 MPa are generated. However, the use of lubricants is not possible at elevated temperatures, which subsequently leads to high thermo-mechanical tool stresses. As a side effect, high friction and severe wear occur during the forming process, which affect the resulting part quality and maximum tool life. Therefore, the aim of this study is to improve the tribological performance of hot stamping tools by using a laser implantation process. This technique is based on manufacturing highly wear resistant, separated and elevated structures in micrometer range by embedding hard ceramic particles into the tool material via pulsed laser radiation. As a result, highly stressed areas on the tool surface can be modified locally, which in turn influence the tribological and thermal behavior during the forming process. In this regard, laser implanted and conventionally tool surfaces were investigated under hot stamping conditions. A modified pin-on-disk test was used to analyze the friction coefficient and occuring wear mechanisms. Furthermore, quenching tests as well as hardness measurements were carried out to gain in-depth knowledge about the cooling behavior of the modified tool surfaces and its impact to the resulting mechanical part properties. KW - Laser implantation KW - Laser dispersing KW - Surface structuring KW - Hot stamping PY - 2022 DO - https://doi.org/10.4028/p-e4i60t SN - 1662-9507 IS - 414 SP - 69 EP - 74 PB - Trans Tech Publications CY - Baech AN - OPUS4-54302 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kröll, Mirco T1 - Trusted tribological materials characterisation services N2 - Renowed institutions in various European countries combine their tribo-testing as well as analytical and characterisation capabilities for the European Tribology Centre. This foundation of one of the largest Open Innovative Test Beds for tribological services, the aim of the European Horizon 2020 project i-TRIBOMAT, places certain demands on the comparability of the test equipment and execution process. T2 - 23rd International Colloquium Tribology at TAE CY - Online meeting DA - 25.01.2022 KW - Tribology KW - i-TRIBOMAT KW - Characterisation KW - Digitalisation KW - Harmonisation KW - Round robin tests KW - Interlaboratory tests PY - 2022 AN - OPUS4-54291 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kröll, Mirco A1 - Grundtner, R. A1 - Newrkla, K. A1 - Spaltmann, Dirk A1 - Pagano, F. A1 - Pinedo, B. A1 - Nyberg, E. A1 - Söderfjäll, M. A1 - Heino, V. A1 - Ronkainen, H. ED - Topolovec-Miklozic, K. ED - Pauschitz, A. ED - Fatemi, A. T1 - Trusted tribological materials characterisation services N2 - Renowed institutions in various European countries combine their tribo-testing as well as analytical and characterisation capabilities for the European Tribology Centre. This foundation of one of the largest Open Innovative Test Beds for tribological services, the aim of the European Horizon 2020 project i-TRIBOMAT, places certain demands on the comparability of the test equipment and execution process. T2 - 23rd International Colloquium Tribology at TAE CY - Online meeting DA - 25.01.2022 KW - Tribology KW - i-TRIBOMAT KW - Characterisation KW - Digitalisation KW - Harmonisation KW - Round robin tests KW - Interlaboratory tests PY - 2022 SN - 978-3-8169-3547-6 SP - 503 EP - 505 PB - Narr Francke Attempto Verlag CY - Tübingen AN - OPUS4-54293 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rütters, H. A1 - Fischer, S. A1 - Le, Quynh Hoa A1 - Bettge, Dirk A1 - Bäßler, Ralph A1 - Maßmann, J. A1 - Ostertag-Henning, C. A1 - Wolf, J. L. A1 - Pumpa, M. A1 - Lubenau, U. A1 - Knauer, S. A1 - Jaeger, P. A1 - Neumann, A. A1 - Svensson, K. A1 - Pöllmann, H. A1 - Lempp, C. A1 - Menezes, F. F. A1 - Hagemann, B. T1 - Towards defining reasonable minimum composition thresholds – Impacts of variable CO2 stream compositions on transport, injection and storage N2 - To set up recommendations on how to define “reasonable minimum composition thresholds” for CO2 streams to access CO2 pipeline networks, we investigated potential impacts of CO2 streams with different and temporally variable compositions and mass flow rates along the CCS chain. All investigations were based on a generic “CCS cluster scenario” in which CO2 streams captured from a spatial cluster of eleven emitters (seven fossil-fired power plants, two cement plants, one refinery and one steel mill) are collected in a regional pipeline network. The resulting CO2 stream (19.78 Mio t impure CO2 per year) is transported in a trunk line (onshore and offshore) and injected into five generic replicate storage structures (Buntsandstein saline aquifers) offshore. Experimental investigations and modeling of selected impacts revealed beneficial as well as adverse impacts of different impurities and their combinations. Overall, no fundamental technical obstacles for transporting, injecting and storing CO2 streams of the considered variable compositions and mass flow rates were observed. We recommend to define minimum composition thresholds for each specific CCS project through limiting i) the overall CO2 content, ii) maximum contents of relevant impurities or elements, iii) acceptable variability of concentrations of critical impurities, and defining impurity combinations to be avoided. KW - Impurities KW - CO2 quality KW - Pipeline network KW - Whole-chain CCS scenario KW - Recommendations PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-543004 DO - https://doi.org/10.1016/j.ijggc.2022.103589 SN - 1750-5836 VL - 114 SP - 1 EP - 14 PB - Elsevier CY - New York, NY AN - OPUS4-54300 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kruschwitz, Sabine A1 - Oesch, T. A1 - Mielentz, Frank A1 - Meinel, Dietmar A1 - Spyridis, P. T1 - Non-Destructive Multi-Method Assessment of Steel Fiber Orientation in Concrete N2 - Integration of fiber reinforcement in high-performance cementitious materials has become widely applied in many fields of construction. One of the most investigated advantages of steel Fiber reinforced concrete (SFRC) is the deceleration of crack growth and hence its improved sustainability. Additional benefits are associated with its structural properties, as fibers can significantly increase the ductility and the tensile strength of concrete. In some applications it is even possible to entirely replace the conventional reinforcement, leading to significant logistical and environmental benefits. Fiber reinforcement can, however, have critical disadvantages and even hinder the Performance of concrete, since it can induce an anisotropic material behavior of the mixture if the fibers are not appropriately oriented. For a safe use of SFRC in the future, reliable non-destructive testing (NDT) methods need to be identified to assess the fibers’ orientation in hardened concrete. In this study, ultrasonic material testing, electrical impedance testing, and X-ray computed tomography have been investigated for this purpose using specially produced samples with biased or random Fiber orientations. We demonstrate the capabilities of each of these NDT techniques for fiber orientation measurements and draw conclusions based on these results about the most promising areas for future research and development. KW - Spectral induced polarization KW - Steel fiber reiniforced concrete KW - Fiber orientation KW - Non-destructive testing KW - Micro-computed tomography KW - Ultrasound PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-543520 DO - https://doi.org/10.3390/app12020697 VL - 12 IS - 2 SP - 1 EP - 14 PB - MDPI CY - Basel Switzerland AN - OPUS4-54352 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meier, Karl T1 - Kunststoffe im Bauwesen - Ein Verzeichnis von Kunststoff-Erzeugnissen für das Bauwesen N2 - In den letzten Jahren hat die Verwendung von Kunststoffen im Bauwesen einen erheblichen Aufschwung genommen. Hierbei hat nicht nur der Umsatz, sondern auch der Verwendungsumfang von Jahr zu Jahr zugenommen, was nicht zuletzt seine Ursache in den Variationsmöglichkeiten der Eigenschaften von Kunststoffen hat. So befindet sich eine Vielzahl von Kunststoff-Erzeugnissen für das Bauwesen mit unterschiedlichen Eigenschaften auf dem Markt. Um Bauherren, Bauträgern und Architekten eine Übersicht über geeignete Kunststoff-Erzeugnisse und ihre technischen Anwendungsmöglichkeiten im Bauwesen zu geben, ist vom Bundesministerium für Wohnungswesen, Städtebau und Raumordnung die Aufstellung eines Verzeichnisses „Kunststoffe im Bauwesen“ angeregt worden. Dieses Verzeichnis soll die Anwendung von solchen Kunststoff-Erzeugnissen erleichtern, die sich als geeignet und bewährt herausgestellt haben. Dadurch wird indirekt eine Steigerung der Güte, der baulichen Ausführung und Wohnungsausstattung ermöglicht, überdies wird das Kunststoff-Verzeichnis dazu beitragen, Vorurteile gegen die Verwendung von Kunststoffen zu beseitigen. Das Verzeichnis hat keinerlei amtlichen Charakter, wobei jedoch angenommen wird, das sich auch amtliche Stellen des Verzeichnisses bedienen werden. Es enthält keine Preisangaben. PY - 1963 IS - 2/1963 SP - 5 EP - 6 PB - Gesamtverband kunststoffverarbeitende Industrie (GKV) CY - Frankfurt am Main AN - OPUS4-54654 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meier, Karl T1 - Kunststoffe im Bauwesen N2 - In den letzten Jahren hat die Verwendung von Kunststoffen im Bauwesen einen erheblichen Aufschwung genommen. Hierbei hat nicht nur der Umsatz, sondern auch der Verwendungsumfang von Jahr zu Jahr zugenommen, was nicht zuletzt seine Ursache in den Variationsmöglichkeiten der Eigenschaften von Kunststoffen hat. So befindet sich eine Vielzahl von Kunststoff-Erzeugnissen für das Bauwesen mit unterschiedlichen Eigenschaften auf dem Markt. Um Bauherren, Bauträgern und Architekten eine Übersicht über geeignete Kunststoff-Erzeugnisse und ihre technischen Anwendungsmöglichkeiten im Bauwesen zu geben, ist vom Bundesministerium für Wohnungswesen, Städtebau und Raumordnung die Aufstellung eines Verzeichnisses „Kunststoffe im Bauwesen“ angeregt worden. Dieses Verzeichnis soll die Anwendung von solchen Kunststoff-Erzeugnissen erleichtern, die sich als geeignet und bewährt herausgestellt haben. Dadurch wird indirekt eine Steigerung der Güte, der baulichen Ausführung und Wohnungsausstattung ermöglicht, überdies wird das Kunststoff-Verzeichnis dazu beitragen, Vorurteile gegen die Verwendung von Kunststoffen zu beseitigen. Das Verzeichnis hat keinerlei amtlichen Charakter, wobei jedoch angenommen wird, das sich auch amtliche Stellen des Verzeichnisses bedienen werden. Es enthält keine Preisangaben. PY - 1962 SN - 0007-5884 IS - 12/62 SP - [1] EP - [2] PB - Bauverlag CY - Wiesbaden AN - OPUS4-54655 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fuhrmann, Gerhard T1 - DVM-Tag 1963 am 12. und 13. März 1963 in Bad Oeynhausen - Bleibende Verformung von Werkstoffen und ihre Prüfung N2 - Das Staatsbad Oeynhausen bot einen würdigen Rahmen für den DVM-Tag. Die große Zahl der Teilnehmer und Gäste — es waren annähernd 350 Teilnehmer aus neun Ländern anwesend — unterstreicht eindrucksvoll die Bedeutung, die dieser Tagung in in- und ausländischen Fachkreisen beigemessen wird. 15 Vorträge über Fragen aus den verschiedensten Stoffbereichen ließen klar erkennen, daß die bleibende Verformung von Werkstoffen und ihre Prüfung ein von der Stoffart unabhängiges, allgemeines Problem für Wissenschaft und Technik ist. Den Teilnehmern war auch Gelegenheit gegeben, in persönlichem Gespräch ihre Erfahrungen und Erkenntnisse auszutauschen. Bei der Begrüßung der Teilnehmer durch den bisherigen Vorsitzenden, Prof. Dr.-Ing. habil. H. Diergarten, Schweinfurt, wird dem Staatsbad Oeynhausen und seinem Kurdirektor Dr. med. habil. Schmid im Namen des DVM für das Entgegenkommen und die Gastfreundschaft gedankt. Ein ehrendes Gedenken gilt den unvergessenen Verstorbenen Prof. Dr.-Ing. Dr.-Ing. E. h. E. Siebel, Prof. Dr.-Ing. E. H. Schulz, Prof. Dr. rer. nat. W. Weltzien, Prof. Dr. phil. O. Dahl und Prof. Dr.-Ing. E. Houdremont, mit denen der DVM in verhältnismäßig kurzer Zeit viele führende Männer verloren hat. Eine rationelle, verarbeitungs- und anwendungsgerechte Nutzung der Werkstoffe ist ohne Anwendung der Materialprüfung nicht mehr denkbar. Zu Beginn der industriellen Entwicklung beschränkte sich die Materialprüfung mit einfachen technologischen Prüfungen auf eine Gleichmäßigkeitskontrolle. Dies änderte sich mit der Zunahme der Vielfalt der Probleme. An die Werkstoffe werden immer höhere Ansprüche und Sonderwünsche gestellt. So werden neue Werkstoffe geschaffen, deren Eigenschaften, ohne daß man auf Erfahrung zurückgreifen kann, im Laboratorium geprüft werden müssen, bevor sie sich im Betrieb bewähren sollen. Bei der Breite des Anwendungsgebietes sind Wissenschaftler und Ingenieure aller technischen Zweige an der Materialprüfung beteiligt. Um allen die Möglichkeit zu geben, Fragen gleicher Natur auch gemeinsam zu behandeln, wurde bereits 1896 der DVM unter A. Martens gegründet. Ziel des DVM ist es, die Entwicklung und Kenntnisse sowie die Zusammenarbeit auf dem Gebiet der Materialprüfung zu fördern. Dies geschieht durch die Herausgabe der Zeitschrift „Materialprüfung“, durch Versand der „Zwanglosen Mitteilungen“, durch Veranstaltung von Kolloquien und nicht zuletzt durch die alle zwei Jahre wiederkehrende Veranstaltung des DVM-Tags. Zum neuen ersten Vorsitzenden des DVM wurde in der am 11. März abgehaltenen Mitgliederversammlung Prof. Dr. mont. H. Krainer gewählt und der Senior der Materialprüfung in Deutschland, Bundesbahndirektor i. R. Dr.-Ing. R. Kühnel in Anerkennung seiner großen Verdienste zum Ehrenmitglied ernannt. T2 - DVM-Tag 1963 - Bleibende Verformung von Werkstoffen und ihre Prüfung CY - Bad Oeynhausen, Germany DA - 12.03.1963 PY - 1963 SN - 0025-5300 VL - 5 IS - 6 SP - 251 EP - 257 PB - VDI-Verlag CY - Düsseldorf AN - OPUS4-54660 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishurova, Tatiana T1 - 3D imaging and residual stress analysis of AM materials at BAM N2 - The overview of the activity of group 8.5 Micro-NDT (BAM, Belin, Germany) in the field of additively manufacturing material characterization will be presented. The research of our group is focused on the 3D imaging of AM materials by means of X-ray Computed Tomography at the lab and at synchrotron, and the residual stress characterization by diffraction (nondestructive technique). T2 - Seminar at Chalmers University and Centre for Additive Manufacture (CAM2) CY - Gothenburg, Sweden DA - 19.05.2022 KW - Additive manufacturing KW - Laser powder bed fusion KW - Residual stress KW - Computed tomography KW - Synchrotron X-ray diffraction KW - X-ray refraction PY - 2022 AN - OPUS4-55019 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Müller, Anja T1 - Determination of the actual morphology of core-shell nanoparticles by advanced X-ray analytical techniques: A necessity for targeted and safe nanotechnology N2 - Even though we often do not knowingly recognize them, nanoparticles are present these days in most areas of our daily life, including food and its packaging, medicine, pharmaceuticals, cosmetics, pigments as well as electronic products, such as computer screens. The majority of these particles exhibits a core-shell morphology either intendedly or unintendedly. For the purpose of practicability, this core-shell nanoparticle (CSNP) morphology is often assumed to be ideal, namely a spherical core fully encapsulated by a shell of homogeneous thickness with a sharp interface between core and shell material. It is furthermore widely presumed that all nanoparticles in the sample possess the same shell thickness. As a matter of fact, most real CSNPs deviate in several ways from this ideal model with quite often severe impact on how efficiently they perform in a specific application. The topic of this cumulative PhD thesis is the accurate characterization of the actual morphology of CSNPs by advanced X-ray analytical techniques, namely X-ray photoelectron spectroscopy (XPS) and scanning transmission X-ray microscopy (STXM). A special focus is on CSNPs which deviate from an ideal core-shell morphology. In the paper from 2019 nanoparticle shell thicknesses are extracted from the elastic-peak intensities in an XPS spectrum based on an ideal particle morphology. This happens for a series of CSNP samples comprising a poly(tetrafluoroethylene) (PTFE) core and either a poly(methyl methacrylate) (PMMA) or polystyrene (PS) shell. The same paper as well as the paper from 2020 demonstrate for the first time, that the analysis of the inelastic background in an XPS spectrum of CSNPs can identify and quantify the heterogeneity of the shell and the incomplete encapsulation of the core. The result from an XPS experiment is always an average across a large nanoparticle ensemble. Deviations from an ideal morphology within a single particle of the sample cannot be assessed separately. As opposed to that, a spatial resolution of 35 nm enables STXM to visualize the interior of single CSNPs which exhibit a sufficient X-ray absorption contrast between core and shell material. In the paper from 2018 a STXM analysis is demonstrated based on the example of the PTFE-PS CSNP samples already mentioned in the previous paragraph. In the publication from 2021 (Ca/Sr)F₂ core-shell like nanoparticle ensembles for the practical use in, among others, antireflective coatings are investigated. These nanoparticles do not possess a sharp interface between core and shell material, which is why a shell thickness determination as described in the second paragraph is inappropriate. Instead, in-depth profiles of the chemical composition are obtained by XPS experiments based on synchrotron radiation with variable X-ray photon energy to elucidate the internal morphology of the particles. Additionally, theoretical in-depth profiles of Ca and Sr XPS peak intensities are simulated, in order to facilitate the interpretation of the experiments. Thus, an enrichment of CaF₂ at the particle surface was determined, which could hardly have been assessed by any other analytical technique. Because this kind of non-destructive depth profiling by XPS is very demanding, more than usual effort is spent on gapless documentation of the experiments to ensure full reproducibility. Due to the vast diversity of nanoparticles differing in material, composition and shape, a measurement procedure cannot unalteredly be transferred from one sample to another. Nevertheless, because the papers in this thesis present a greater depth of reporting on the experiments than comparable publications, they constitute an important guidance for other scientists on how to obtain meaningful information about CSNPs from surface analysis. N2 - Obwohl wir sie oft nicht bewusst wahrnehmen, sind Nanopartikel heutzutage in den meisten Bereichen unseres Alltags präsent, unter anderem in Lebensmitteln und ihren Verpackungen, Medizin, Medikamenten, Kosmetik, Pigmenten und in elektronischen Geräten wie Computermonitoren. Ein Großteil dieser Partikel weist, beabsichtigt oder unbeabsichtigt, eine Kern-Schale Morphologie auf. Einfachheitshalber wird diese Morphologie eines Kern-Schale-Nanopartikels (CSNP) oft als ideal angenommen, d.h. als ein sphärischer Kern, der komplett von einer Schale homogener Dicke bedeckt ist, mit einer scharfen Grenzfläche zwischen Kern- und Schalenmaterial. Außerdem wird vielfach auch davon ausgegangen, alle Partikel der Probe hätten gleiche Schalendicken. Tatsächlich weichen die meisten realen CSNPs in verschiedenster Weise von diesem Idealmodell ab, mit oft drastischen Auswirkungen darauf, wie gut sie ihre Aufgabe in einer bestimmten Anwendung erfüllen. Das Thema dieser kumulativen Doktorarbeit ist die exakte Charakterisierung der wirklichen Morphologie von CSNPs mit modernen Röntgen-basierten Methoden, konkret Röntgen-Photoelektronen-Spektroskopie (XPS) und Raster-Transmissions-Röntgen-Mikroskopie (STXM). Der Fokus liegt insbesondere auf CSNPs, die von einer idealen Kern-Schale-Morphologie abweichen. Im Artikel von 2019 werden Schalendicken von Nanopartikeln aus den elastischen Peakintensitäten im XPS-Spektrum unter Annahme einer idealen Partikelmorphologie abgeleitet. Dies geschieht für eine Reihe von CSNP-Proben, welche aus einem Polytetrafluoroethylen- (PTFE) Kern und entweder einer Polymethylmethacrylat- (PMMA) oder Polystyrol- (PS) Schale bestehen. Sowohl dieser Artikel als auch der von 2020 zeigen erstmals, dass die Auswertung des inelastischen Untergrunds eines CSNP-XPS-Spektrums in der Lage ist, die Heterogenität der Schale und die unvollständige Ummantelung des Kerns zu identifizieren und zu quantifizieren. Das Ergebnis eines XPS-Experiments ist immer ein Mittelwert über ein großes Nanopartikelensemble. Inwiefern ein einzelner Partikel innerhalb der Probe von einer idealen Morphologie abweicht, kann nicht gesondert erfasst werden. Im Gegensatz dazu kann STXM mit einer räumlichen Auflösung von 35 nm das Innere einzelner CSNPs visualisieren, sofern sie genügend Röntgenabsorptionskontrast zwischen Kern- und Schalenmaterial aufweisen. Im Artikel von 2018 wird am Beispiel der bereits im vorherigen Abschnitt genannt PTFE-PS-CSNPProben eine solche STXM-Untersuchung demonstriert. In der Veröffentlichung von 2021 werden Kern-Schale-artige (Ca/Sr)F₂-Nanopartikel für den praktischen Einsatz in unter anderem entspiegelnden Beschichtungen untersucht. Da hier keine scharfe Grenzfläche zwischen Kern- und Schalenmaterial vorliegt, ist eine Schalendickenbestimmung, wie sie im zweiten Abschnitt diskutiert wird, nicht sinnvoll. Stattdessen werden mit Hilfe von XPS, angeregt mit Synchrotronstrahlung bei variabler Röntgenphotonenenergie, Tiefenprofile der chemischen Zusammensetzung generiert, um die innere Morphologie der Partikel aufzuklären. Zusätzlich werden theoretische Tiefenprofile der Ca- und Sr-XPS-Peakintensitäten simuliert, um die Interpretation der Experimente zu erleichtern. So wurde eine CaF₂-Anreicherung an der Oberfläche der Partikel festgestellt, die kaum mit einer anderen analytischen Methode hätte entdeckt werden können. Da diese zerstörungsfreie Bestimmung von XPS-Tiefenprofilen sehr anspruchsvoll ist, wird noch mehr als üblich auf die lückenlose Dokumentation des Experiments geachtet, um vollständige Reproduzierbarkeit zu gewährleisten. Aufgrund der enormen Vielfalt an CSNPs, die sich in Material, Zusammensetzung und Form unterscheiden, kann eine Messmethode nicht völlig unverändert von einer Probe auf eine andere übertragen werden. Nichtsdestotrotz, da die als Teil dieser Doktorarbeit präsentierten Artikel eine deutlich ausführlichere Beschreibung der Experimente enthalten als vergleichbare Publikationen, stellen sie eine wichtige Anleitung für andere Wissenschaftler dafür dar, wie aussagekräftige Informationen über CSNPs durch Oberflächenanalytik erhalten werden können. KW - Core-shell nanoparticle (CSNP) KW - X-ray photoelectron spectroscopy (XPS) KW - Scanning transmission X-ray microscopy (STXM) PY - 2022 DO - https://doi.org/10.18452/24312 SP - i EP - 243 PB - Humboldt-Universität CY - Berlin AN - OPUS4-54991 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lamoriniere, S. A1 - Mitchell, P. J. A1 - Ho, K. A1 - Kalinka, Gerhard A1 - Shaffer, M. S. P. A1 - Bismarck, A. T1 - Carbon nanotube enhanced carbon Fibre-Poly(ether ether ketone) interfaces in model hierarchical composites N2 - Poly (ether ether ketone) (PEEK) has a high continuous service temperature, excellent mechanical properties, and good solvent and abrasion resistance, which can be further improved through the addition of carbon nanotubes (CNTs). CNT-PEEK nanocomposites are promising matrices for continuous carbon fibre composites; powder processing can mitigate the high melt viscosities in these systems. In this study, model single fibre (hierarchical) composites were produced by embedding sized and desized carbon fibres in nanocomposite CNTPEEK powders followed by single fibre pull-out tests to assess interfacial characteristics. Carbon fibre-PEEK interfacial shear strength is typically 40–45 MPa. Increasing CNT loadings increased fibre-matrix interfacial shear strength linearly up to ~70 MPa at 5.0 wt%, which was attributed to the CNT-based mechanical modification of the PEEK matrix. Apparent interfacial shear strength was inversely correlated with the embedded fibre length irrespective of carbon fibre sizing or CNT loading, indicating brittle fracture of the fibre-matrix interface. Pulled out carbon fibres were still coated with the matrix, which indicated strong adhesion at the interface in all samples, likely related to a transcrystalline region. Adhesion was, however, negatively affected by the presence of epoxy sizings. Frictional shear strength was independent of embedded fibre length and CNT content for all samples. KW - Keywords: Poly(ether ether ketone) KW - Carbon fibres KW - Carbon nanotubes KW - Interfacial strength KW - Debonding PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-550052 DO - https://doi.org/10.1016/j.compscitech.2022.109327 SN - 0266-3538 VL - 221 SP - 1 EP - 8 PB - Elsevier Ltd. CY - Niederlande AN - OPUS4-55005 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wiehle, Philipp A1 - Simon, Sebastian A1 - Baier, J. A1 - Dennin, L. ED - Forde, M. T1 - Influence of relative humidity on the strength and stiffness of unstabilised earth blocks and earth masonry mortar N2 - Aim of this study is to provide information about moisture dependent material behaviour of unstabilised loadbearing earth blocks and mortars. Compressive strength and Young’s modulus were investigated after conditioning in varying relative humidity reaching from 40 % up to 95 %. The material composition and physical properties were investigated to understand the influence of relative humidity onto the mechanical properties. A normalisation of strength and stiffness by the values obtained at 23 ◦C and 50 % relative humidity reveals a linear dependence of compressive strength and Young’s modulus that is regardless of the material composition. Thus, it is possible to describe the influence of relative humidity onto the load-bearing behaviour of unstabilised earth masonry materials in a generally valid formulation. KW - Earth block masonry KW - Load-bearing behaviour KW - Compressive strength KW - Moisture content KW - Sorption isotherm PY - 2022 DO - https://doi.org/10.1016/j.conbuildmat.2022.128026 SN - 0950-0618 VL - 342 IS - Part A SP - 1 EP - 15 PB - Elsevier Ltd. AN - OPUS4-54949 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - Ultrakurzpulslaser induzierte Oxidschichten zur Reduktion von Reibung und Verschleiß auf Metalloberflächen N2 - Die Reduktion von Reibung und Verschleiß in technischen Systemen bietet ein großes Potenzial zur Reduktion von CO2-Emissionen. Dieser Beitrag diskutiert die Erzeugung und tribologische Charakterisierung von Ultrakurzpuls-generierten Nano- und Mikrostrukturen auf Metallen (Stahl, Titan). Besonderes Augenmerk wird dabei auf die Rolle der laserinduzierten Oxidschicht im Zusammenspiel mit verschleißreduzierenden Additiven in ölbasierten Schmiermitteln gerichtet. T2 - Workshop "Nachhaltigkeit durch Tribologische Schichten" - Europäische Forschungsgesellschaft Dünne Schichten e.V. CY - Karlsruhe, Germany DA - 17.05.2022 KW - Laser-induzierte periodische Oberflächenstrukturen KW - Reibungsreduktion KW - Verschleißreduktion KW - Oberflächenmodifikation KW - Oxidation KW - Additive PY - 2022 AN - OPUS4-54849 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meng, Xiangmeng A1 - Bachmann, Marcel A1 - Artinov, Antoni A1 - Rethmier, Michael T1 - A study of the magnetohydrodynamic effect on keyhole dynamics and defect mitigation in laser beam welding N2 - In this paper, the highly transient keyhole dynamics, e.g., laser absorption, keyhole geometry, and fluctuation, etc., under a magnetic field are investigated using an experimental approach and multi-physical modeling. The model provides accurate predictions to the variation of penetration depth and weld pool profiles caused by the MHD effect, which is validated by the measurements of optical micrographs and in-situ metal/glass observation. The micro-X-ray computed tomography shows a remarkable reduction of keyhole-induced porosity with the magnetic field. The correlation between the porosity mitigation and the weld pool dynamics influenced by the magnetic field is built comprehensively. It is found that the magnetic field gives a direct impact on the laser energy absorption at the keyhole front wall by changing the protrusion movement. The porosity mitigation comes from multiple physical aspects, including keyhole stabilization, widening of the bubble floating channel, and the electromagnetic expulsive force. Their contributions vary according to the bubble size. The findings provide a deeper insight into the relationship between electromagnetic parameters, keyhole dynamics, and suppression of keyhole-relevant defects. KW - Laser beam welding (LBW) KW - Keyhole dynamics KW - Porosity KW - Magnetohydrodynamics (MHD) KW - X-ray computed tomography KW - Multi-physical modeling PY - 2022 DO - https://doi.org/10.1016/j.jmatprotec.2022.117636 SN - 0924-0136 VL - 307 SP - 117636 PB - Elsevier B.V. AN - OPUS4-55378 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Spaltmann, Dirk T1 - Tribological performance of FS-laser-induced periodic surface structures on titanium alloy against different counter-body materials using a ZDDP lubricant additive N2 - In this study the so-called laser-induced periodic surface structures (LIPSS, ripples) were produced on titanium alloy (Ti6Al4V) surfaces upon scan processing in air by a Ti:sapphire femtosecond (fs) laser. The tribological performance of the resulting surfaces was qualified in linear reciprocating sliding tribological tests (RSTT) against balls made of different materials (100Cr6 steel/Al2O3/Si3N4) using different oil-based lubricants. The admixture of the additive 2-ethylhexylzinc-dithiophosphate (ZDDP) to a base oil containing only anti-oxidants and temperature stabilizers disclosed the synergy of the additive with the laser-oxidized nanostructures. This interplay between the laser-textured sample topography and the local chemistry in the tribological contact area reduces friction and wear. T2 - 7th World Tribology Congress - WTC 2022 CY - Lyon, France DA - 11.07.2022 KW - Lubricant additives KW - Laser-induced periodic surface structures (LIPSS) KW - Wear KW - Friction PY - 2022 AN - OPUS4-55318 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, M. T1 - Slip-rolling resistant steel alloys up to P0max = 3,920 MPa under lubricated conditions N2 - Downsizing (power-to-weight ratio) and higher speeds lead to a rise in Hertzian contact pressures in combination with an increase in surface or oil temperatures. Under such conditions, commonly used bearing steels, such as 100Cr6, reach their limits, creating a demand for alternative slip-rolling resistant steel alloys. The present work therefore compares the slip-rolling performance of various steel types with Maraging- and PM-type steel alloys in the Hertzian contact pressure range up to P0max of 4 GPa. T2 - 7th World Tribology Congress - WTC 2022 CY - Lyon, France DA - 11.07.2022 KW - Steel KW - Alloy KW - Slip-rolling KW - Friction KW - Wear rate KW - Contact pressure PY - 2022 AN - OPUS4-55320 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bettge, Dirk T1 - MGA Round Robin Test on Al-AM Fatigue Testing - Fractographic Results N2 - Presentation of results of an investigation of fracture mechanisms and crack start sites of an additive manufactured aluminium alloy after fatigue testing. Collaboration within the MGA initiative (Mobility Goes Additive). T2 - MGA Mid Term Meeting 2022 CY - Berlin, Germany DA - 05.07.2022 KW - Aluminium Alloy KW - Fractography KW - Additive Manufacturing PY - 2022 AN - OPUS4-55192 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gupta, P. A1 - Karnaushenko, D. D. A1 - Becker, C. A1 - Okur, I. E. A1 - Melzer, Michael A1 - Özer, B. A1 - Schmidt, O. G. A1 - Karnaushenko, D. T1 - Large Scale Exchange Coupled Metallic Multilayers by Roll-to-Roll (R2R) Process for Advanced Printed Magnetoelectronics N2 - Till now application of printed magnetoelectronics is hindered by lack of large area exchange coupled metallic multilayers required to produce printable magneto-sensory inks. Large-scale roll-to-roll (R2R) fabrication process is an attractive approach owing to its capabilities for high volume, high throughput, and large area manufacturing. Precise and high performance R2R sputtering technology is developed to fabricate large area giant magnetoresistive (GMR) thin-films stacks that contain 30 metallic bilayers prepared by continuous R2R sputtering of Co and Cu sequential on a hundred meters long polyethylene terephthalate (PET) web. The R2R sputtered Co/Cu multilayer on a 0.2 × 100 m2 PET web exhibits a GMR ratio of ≈40% achieving the largest area exchange coupled room temperature magneto-sensitive system demonstrated to date. The prepared GMR thin-film is converted to magnetosensitive ink that enables printing of magnetic sensors with high performance in a cost-efficient way, which promotes integration with printed electronics. An average GMR ratio of ≈18% is obtained for 370 printed magnetic sensors. The realized precise R2R sputtering approach can also be extended to a wide range of hybrid thin-film material systems opening up a path for new functional inks applied with printing technologies. KW - Printed Electronics KW - Flexible Magnetic Sensors KW - Roll-to-Roll Processing KW - Functional Materials KW - Upscaling PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-552344 DO - https://doi.org/10.1002/admt.202200190 SN - 2365-709X SP - 1 EP - 11 PB - Wiley-VCH CY - Weinheim, Deutschland AN - OPUS4-55234 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Karafiludis, Stephanos T1 - Trash to treasure: recovery of transition metal phosphates for (electro-)catalytical applications N2 - Wastewaters containing high concentrations of NH4+, PO43- and transition metals are environmentally harmful and toxic pollutants. At the same time phosphorous and transition metals constitute valuable resources. Here, we report the synthesis routes for Co- and Ni-struvites (NH4MPO4∙6H2O, M = Ni2+, Co2+) out of aqueous solutions resembling synthetic/industrial waste water compositions, and allowing for P, ammonia and metal co-precipitation. Furthermore, the as-obtained struvites were further up-cycled. When heated, these transition metal phosphates (TMPs) demonstrate significant changes in the degree of crystallinity/coordination environment involving a high amount of amorphous phases and importantly develop mesoporosity (Figure 1). In this regard, amorphous and mesoporous TMPs are known to be highly promising (electro-)catalysts. Amorphous phases do not represent a simple “disordered” crystal but more a complex system with a broad range of compositions and physicochemical properties, which remain mostly unknown. Consequently, we investigated the recrystallization and amorphization process during thermal treatment and a resolved the complex amorphous/crystalline structures (Figure 2). As a proof-of-principle for their applicational use, the as-obtained TMPs demonstrate significant proton conductivity properties similar to apatite-like structures from room to high temperatures (>800°C). Hence, we have developed a promising recycling route in which environmental harmful contaminants like PO43-, NH4+ and 3d metals would be extracted out of waste waters in the form of precursor raw materials. These raw materials can be then further up-cycled through a simple thermal treatment for their specific application in electrocatalysis. T2 - Goldschmidt Conference 2022 CY - Hawai'i, USA DA - 10.07.2022 KW - Mesoporosity KW - Amorphous phases KW - Transition metals KW - Struvite KW - Phosphates PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-552852 UR - https://conf.goldschmidt.info/goldschmidt/2022/meetingapp.cgi/Paper/9501 AN - OPUS4-55285 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 35, Heft 1 T3 - Amts- und Mitteilungsblatt der BAM - 1/2005 PY - 2005 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-542038 SN - 0340-7551 VL - 35 IS - 1 SP - 1 EP - 134 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-54203 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 34, Heft 4 T3 - Amts- und Mitteilungsblatt der BAM - 4/2004 PY - 2004 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-542120 SN - 0340-7551 VL - 34 IS - 4 SP - 263 EP - 324 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-54212 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 33, Heft 4 T3 - Amts- und Mitteilungsblatt der BAM - 4/2003 PY - 2003 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-542149 SN - 0340-7551 VL - 33 IS - 4 SP - 237 EP - 304 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-54214 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Suárez Ocano, Patricia T1 - I n situ monitoring of growing oxidation of the chemically complex alloy AlMo 0.5 NbTa 0.5 TiZr in the high temperature regime using synchrotron radiation Preliminary results N2 - The chemically complex alloys (CCAs) that contain mostly refractory elements (rCCAs), may be highly resistant to heat and load, which makes them attractive candidates for use at extremely high temperatures associated with many technological applications, e.g. aeroengine turbines. However, the field of CCAs, especially their resistance in harsh (oxidative) and hot environment is still young and not much experimental evidence for the understanding mechanisms in this regime is available, which the proposed study addresses. For safe use in structural applications, in addition to their mechanical performance, the environmental resistance of this alloy is also critical. Surface degradation can significantly decrease the mechanical resistance during high temperature exposure, leading to premature failure. The AlMo0.5NbTa0.5TiZr rCCA only contains Al as a protection candidate and it is composed of a coherent B2/bcc nanoscopic cube-on-cube interweave and an hexagonal phase. The evaluation of the oxidation process in the AlMo0.5NbTa0.5TiZr rCCA in the heat-treated state has not been assessed yet. The proposed study focusses on a deeper understanding of the formation mechanism and growth kinetics of oxides at high temperature in the AlMo0.5NbTa0.5TiZr rCCA using synchrotron radiation. Due to the envisaged high temperature structural applications, the alloy is evaluated in an oxidation environment specifically between 800°C and 1000°C. T2 - Large scale facility-based techniques SPP meeting CY - Online meeting DA - 02.11.2021 KW - Refractory chemically complex alloys KW - Oxidation behavior KW - Microstructural analysis KW - Synchrotron radiation PY - 2021 AN - OPUS4-54383 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lohrer, Christian T1 - Konformitätsbewertungsstelle Explosivstoffe/Pyrotechnik - Geschäftsbericht für 2021 N2 - Der Vortrag gibt einen kurzen Überblick zum Thema Statistik Konformitätsbewertung im Bereich Explosivstoffe und pyrotechnische Gegenstände,aktuelle Herausforderungen und Information zu dem zu erwartenden Normungsauftrag. T2 - 24. Sitzung des Beirats der BAM-Zertifizierungsstelle (BZS) CY - Online meeting DA - 24.02.2022 KW - Pyrotechnik KW - Explosivstoffe KW - Normungsauftrag PY - 2022 AN - OPUS4-54393 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Macková, A. A1 - Malinský, P. A1 - Jagerová, A. A1 - Mikšová, A. A1 - Lalik, O. A1 - Nekvindová, P. A1 - Mistrík, J. A1 - Marvan, P. A1 - Sofer, Z. A1 - Holý, V. A1 - Schütter, Jan David A1 - Kentsch, U. A1 - Azarov, A. A1 - Galeckas, A. T1 - Energetic Au ion beam implantation of ZnO nanopillars for optical response modulation N2 - Nanopillars of ZnO were implanted with Au-400 keV ions at various ion fluences from 1 × 1015 cm−2 to 1 × 1016 cm−2 and subsequently annealed at 750 °C for 15 min in order to reduce the implantation damage and to support Au nanoparticle (NP) aggregation. It was found that implantation-induced effects and thermal effects influence the Au NP coalescence as well as the quality of the ZnO nanopillars. Rutherford Back-Scattering spectrometry (RBS) showed the broader Au-depth profiles than it was theoretically predicted, but the Au-concentration maximum agrees well with prediction taking into account the effective ZnO layer density. The implantation at the higher fluences induced the morphology modification of the nanopillar layer evidenced by RBS and scanning electron microscopy (SEM). An indirect evidence of this effect was given by optical ellipsometry due to gradual refractive index changes in the ZnO nanopillars with the increased Au-ion fluence. Optical characterization of the Au-implanted and annealed nanopillars performed by means of photoluminescence (PL) and diffuse-reflectance spectroscopy (DRS) evidenced the surface plasmon resonance (SPR) activity of the embedded Au NPs. The SPR-enhanced scattering and PL emission observed in the spectral range 500–650 nm are ascribed to Au NPs or more complex Au-clusters. In addition, the ellipsometry measurements of extinction coefficient are found to corroborate well results from DRS, both indicating increase of SPR effect with the increase of Au-ion fluence and after the post-annealing. KW - ZnO nanopillars KW - Ion beam implantation PY - 2022 DO - https://doi.org/10.1088/1361-6463/ac5486 VL - 55 IS - 21 SP - 1 EP - 14 PB - IOP Publishing AN - OPUS4-54394 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lohrer, Christian T1 - Fachbereich 2.5 Konformitätsbewertung Explosivstoffe/Pyrotechnik N2 - Vorstellung der Kernaufgaben Konformitätsbewertung Explosivstoffe und pyrotechnische Gegenstände und Hauptaktiviäten in diesem Sektor T2 - 42. Informationstagung Sprengtechnik CY - Siegen, Germany DA - 15.10.2021 KW - Explosivstoffe KW - Pyrotechnik KW - Normung KW - Konformitötsbewertung KW - Politikberatung PY - 2021 AN - OPUS4-54396 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Kuntze, Wilhelm T1 - Festlegung von Grenzwerten der Sprödigkeitsneigung mittels Kerbzug- und Kerbschlagzugproben für Abnahmezwecke N2 - In Auswertung der Theorie lassen sich die Bedingungen des spröden Bruches für eine bestimmte Probenform (Spannungszustand) im Geschwindigkeits-Temperatur-Schaubild durch eine gerade Linie (kritische Gerade) darstellen, welche im Schaubild das Gebiet des zähen Bruches vom Gebiet des spröden Bruches abgrenzt. Die Größe des Raumes zwischen der kritischen Geraden und den Gebrauchsbedingungen ist ein Maßstab für den Sicherheitsgrad des Werkstoffes gegenüber dem spröden Bruch. Die Formänderungsfähigkeit, die der Werkstoff unterhalb dieser Grenzen, also im Gebiet des zähen Bruches aufbringt, ist gänzlich unabhängig von den Sprödbruchbedingungen. Ein Werkstoffprüfverfahren bei Raumtemperatur muß mit Proben sehr scharfer Einkerbung bei entsprechendem Spannungszustand durchgeführt werden, damit die Ergebnisse in die Nähe der kritischen Geraden fallen; denn nur so lassen sich die Werkstoffe hinsichtlich ihrer Sprödigkeitsneigung differenzieren. Außerdem muß die Formänderungsfähigkeit herausdividierbar sein, damit sich die Sprödbruchbedingungen klar absondern lassen. Mildere Probenformen, z.B. die Kerbschlagbiegeprobe mit flacher, kreissegmentförmiger Kerbe, sind indifferent; sie geben nur die von der Sprödbruchneigung unabhängige Formänderungsfähigkeit wieder und bieten daher nichts Neues. Bei dem vorliegenden Prüfverfahren wird der Sicherheitsgrad durch das Verhältnis der dynamischen zur statischen Brucheinschnürung Ψ(KS)/Ψ(K) bei der Kerbzugprobe wiedergegeben. Die statische Brucheinschnürung Ψ(K) kennzeichnet die Formänderungsfähigkeit, durch welche vor Eintritt der Sprödbruchbedingungen ein, die Sicherheit vermehrender plastischer Abbau von Spannungsspitzen ermöglicht wird. Kaltreckschäden sind nicht so aufzufassen, daß sie nur bei "alterungsanfälligen" Stählen vorkommen; alle Werkstoffe erleiden Kaltreckschäden. Bemerkbar und gefährlich werden diese nur dann, wenn von vornherein der Quotient Ψ(KS)/Ψ(K) und damit der Sicherheitsgrad klein ist. Diese quantitative Erklärung macht es verständlich, daß der Quotient Ψ(KS)/Ψ(K) im ungeschädigtem Zustand so gute Voraussagen erlaubt. PY - 1953 VL - Bericht 6/53 SP - 1 EP - 23 PB - Materialprüfungsamt CY - Berlin AN - OPUS4-54427 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Kuntze, Wilhelm T1 - Vergleich der Ergebnisse von Aufschweißbiegeversuchen mit den Ergebnissen von Kerbzug- und Kerbschlagzugversuchen N2 - Die prüfmäßige Ermittlung der Sprödigkeitsgrenzen von Baustählen im Anlieferungszustand ergibt eine breite Differenzierung, die für die Übergangstemperatur bei statischer Beanspruchung einen Bereich zwischen etwa -90 and -225°C, also von etwa 135°C einnimmt. Bei der Aufschweißbiegeprobe drängt sich dieser Bereich auf etwa 40°C, zwischen etwa +30 und -10°C liegend zusammen. Daraus geht hervor, daß die besseren Stähle durch das Schweißen eine größere Schädigung erfahren als die minderwertigen. Die Ursache sind innere Spannungen, die als Folge räumlich begrenzter Plastizierungen bei Erwärmung und Wiederabkühlung entstehen und die am stärksten bei den Stählen auftreten, welche bei den höchsten Geschwindigkeiten und tiefsten Temperaturen noch plastizieren. Dieselbe Theorie, welche die Qualität der Stähle in Anlieferungszustand bedingt (Becker - Orowan - Kochendörfer), begründet auch die Schädigung der qualifiziertesten Stähle durch das Schweißen. Trotzdem bleiben die qualifizierten Stähle noch überlegen: 1.) sie behalten noch einen, wenn auch kleinen Überschuß an Zähigkeit beim Aufschweißbiegeversuch, 2.) im Sprödigkeitsgebiet (-20°C) ertragen sic höhere elastische Biegewinkel und damit höhere Spannungen, 3.) die inneren Spannungen lassen sich durch Ausglühen umso leichter beseitigen, je besser die Qualität ist; bei Stählen minderer Qualität können schon beim Schweißen Schrumpfrisse entstehen. Die Qualität ist dadurch gekennzeichnet, daß die Sprödigkeitsgrenzen des Stahles weit von den Gebrauchsbedingungen entfernt liegen. Die Ermittlung des Brucheinschnürungsquotienten aus dem Kerbschlagzug- und Kerbzugversuch im Anlieferungszustand und bei Raumtemperatur ist das einfachste Verfahren, welches anstelle der umständlichen Ermittlung der Temperaturkurven einen Maßstab für die Sprödigkeitsgrenzen abgibt. Zwischen diesem Prüfwert und den Ergebnissen des Aufschweißbiegeversuches wurden folgende Zusammenhänge gefunden: 1.) Die Bruchgefahr bei der Aufschweißbiegeprobe ist durch einen kleinen Brucheinschnürungsquotienten gekennzeichnet. 2.) lm Gebiet des spröden Bruches ordnen sich die elastischen Biegewinkel, d.h. die ertragenen Spannungen, nach der Größe des Brucheinschnürungsquotienten ein. 3.) Der Erfolg des Spannungsfreiglühens kann nach der Größe des Brucheinschnürungsquotienten vorausgesagt werden. Die Sprödigkeitsfrage bei geschweißten dicken Profilen läuft also auf die Auswahl des Stahles unter Berücksichtigung seiner Sprödigkeitsgrenzen im Anlieferungszustand hinaus, wofür die Ermittlung des Brucheinschnürungsquotienten das geeignetste Prüfverfahren ist, und auf die Vervollkommnung der Vorrichtungen zum Vorwärmen oder Ausglühen großer Bauteile. Der Erfolg hängt hier von der richtigen Auswahl des Stahles ab. Außer den Schrumpfspannungen treten noch Umwandlungsspannungen unter Martensitbildung auf. Ihre Beziehungen zu den ursprünglichen Sprödigkeitsgrenzen des Stahles, sowie zum Brucheinschnürungsquotienten im Anlieferungszustand sind noch durch Versuche aufzuklären. PY - 1953 VL - Bericht 12/53 SP - 1 EP - 11 PB - Materialprüfungsamt CY - Berlin AN - OPUS4-54443 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Treninkov, I. A. A1 - Petrushin, N. V. A1 - Epishin, A. I. A1 - Svetlov, I. L. A1 - Nolze, Gert A1 - Elyutin, E. S. T1 - Experimental Determination of Temperature Dependence of Structural–Phase Parameters of Nickel-Based Superalloy N2 - The temperature dependences of the periods of the crystal lattices of the γ and γ' phases, their dimensional mismatch (misfit), and volume fraction of the γ' phase of an experimental single-crystal hightemperature nickel-based alloy have been determined by X-ray diffraction analysis in the temperature range of 18–1150°C. The temperature ranges in which intense changes in the structural and phase characteristics of the alloy under study take place have been determined. KW - X-ray diffraction analysis KW - High temperatures KW - Nickel-based superalloys KW - Single crystal KW - Crystal lattice period PY - 2022 DO - https://doi.org/10.1134/s2075113322010373 SN - 2075-1133 VL - 13 IS - 1 SP - 171 EP - 178 PB - Springer Science + Business Media CY - Dordrecht AN - OPUS4-54466 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rautenberg, Max T1 - Ca-MOFs with varying fluorination degree N2 - In current Li-ion batteries electrode materials consist typically of inorganic materials, such as LiCoO2, LiNixCoyMn1-zO2, LiFePO4, Li4Ti5O12. These materials struggle with toxicity or limited mineral resources, making them expensive. Therefore, eco-friendly, sustainable, and low-cost alternatives are researched for in recent years. A series of organic compounds were investigated as electrode materials for alkali-ion batteries. Among them organic carbonyl-based materials show reversible storage of lithium- or sodium-ions. Metal terephthalates stand out with their easy synthesis, moderate operational voltage and enhanced dissolution stability compared to other organic compounds. One degradation pathway consists of the dissolution of the electrode material by HF, formed in a side reaction by water and the fluorous electrolyte. Fluorinated metal terephthalates could offer higher dissolution stability against HF and less contamination by water due to their increased hydrophobicity. The goal of this project is the synthesis and the investigation of the formation mechanism of a series of calcium-based MOFs with increasing fluorine content. For this purpose, we aimed for the construction of calcium-based MOFs with terephthalic acid (H2-pBDC), 2-fluoro-terephthalic acid (H2-2F-pBDC), 2,3,4,5-tetrafluoroterephthalic acid (H2-pBDC-F4), isophthalic acid (H2-mBDC) and 5-fluoro-isophthalic acid (H2-5F-mBDC). T2 - SFB 1349 Wintersymposium 2022 CY - Berlin, Germany DA - 15.03.2022 KW - Mechanochemistry KW - Electrode materials KW - Fluorinated MOFs KW - In situ PXRD PY - 2022 AN - OPUS4-54478 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - Laser-Induced Periodic Surface Structures: when Maxwell meets Marangoni N2 - Laser-Induced Periodic Surface Structures (LIPSS, ripples) are a universal phenomenon and can be generated in a contactless, single-step process on almost any material upon irradiation of solids with intense laser radiation. Nowadays, processing rates of up to m^2/min are enabling new industrial applications in medicine, optics, tribology, biology, etc. Depending on the specific type of LIPSS, their structural sizes typically range from several micrometers down to less than 100 nanometers – far beyond the optical diffraction limit – while their orientations exhibit a clear correlation with the local polarization direction of the laser radiation. From a theoretical point of view, however, a controversial and vivid debate has emerged during the last two decades, whether LIPSS originate from electromagnetic effects (seeded already during the laser irradiation) – or whether they emerge from matter reorganization processes, i.e. distinctly after the laser irradiation. This presentation reviews the currently existent theories of LIPSS. A focus is laid on the historic development of the fundamental ideas, their corresponding mathematical descriptions and numerical implementations, along with a comparison and critical assessment of the different approaches. T2 - 16th International Conference on Laser Ablation (COLA 2021/22) CY - Matsue, Japan DA - 24.04.2022 KW - Laser-induced periodic surface structures (LIPSS) KW - Laser ablation KW - Theoretical modelling KW - Electromagnetic scattering KW - Hydrodynamics PY - 2022 AN - OPUS4-54716 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hübler, Daniela A1 - Gradt, Thomas T1 - Effect of different binders and secondary carbides on NbC cermets T1 - Einfluss unterschiedlicher Binder und Sekundärkarbide auf NbC-Hartmetalle N2 - Due to the rapidly increasing price of tungsten carbide and the significant health risks associated with the wear products of WC-Co (Co3O4 and Wo3), an alternative is required. Niobium carbide (NbC) is well suited as a cutting tool due to its high melting point and low solubility in iron. So far, NbC-Ni cermets best met the requirements of high hardness and toughness. Various secondary carbides such as VC, Mo2C, TiC, but also WC were added to further improve the hardness. N2 - Aufgrund des rasanten Preisanstiegs von Wolframcarbid und signifikanter Gesundheitsrisiken, die mit den Verschleißprodukten von WC-Co-Hartmetallen (Co3O4 and Wo3) einhergehen, wird eine Alternative benötigt. Niobcarbid (NbC) ist als Zerspanwerkzeug aufgrund seiner hohen Schmelztemperatur und seiner geringen Löslichkeit in Eisen gut geeignet. Im Vergleich zu reinem NbC, führte eine vollständige Substitution von WC zu NbC-Co zu einem Anstieg der Zähigkeit und Festigkeit. Als alternative Binder wurden anschließend Nickel- und Eisengebundene Binder untersucht. Obwohl eisengebundene Hartmetalle im Vergleich zu NbC-Ni Hartmetallen eine ökonomische und kostengünstigere Alternative darstellen würden, zeigten sie einen höheren Reibkoeffizienten und eine höhere Verschleißrate. Bisher erfüllen die NbC-Ni-Hartmetalle die Anforderungen hinsichtlich einer hohen Härte und Zähigkeit am besten. Verschiedene Sekundärkarbide, wie VC, Mo2C, TiC, aber auch WC wurden zusätzlich hinzugefügt, um die Härte weiter zu steigern. Elementanalysen der NbC-Ni-MeC Hartmetalle (Me = Metall) zeigten, dass der Binder eine kubisch-flächenzentrierter Mischkristall ist, während die NbC Phase ein Mischkristall des Typs (Nb, Me)C ist. KW - Niobium carbide (NbC) KW - Cutting tool KW - Binders PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-547202 DO - https://doi.org/10.1007/s10010-022-00583-1 SN - 0015-7899 VL - 86 IS - 2 SP - 197 EP - 211 PB - Springer CY - Berlin AN - OPUS4-54720 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wündrich, Konrad T1 - Radiation-induced decomposition of additives in polymethyl methacrylate N2 - The radiation-induced degradation of PMMA is known to be inhibited by low-molecular-weight substances, mainly of aromatic structure. In the case of linear and angular condensated aromatic compounds a protection of 80 % was attained. The efficiency is proportional to the concentration up to beginning saturation. Its dependence from resonance energy and from the first excited singulet state allows the conclusion that the additives act by means of excitation transfer and radical scavenging. The yield of chain-scissions is noticed to be constant up to high doses. This suggests that the additives are not destroyed by reason of the considerable radiation resistance of aromatic compounds. The fact that the mixtures are more intensively coloured than the pure polymer in spite of lower degradation is in contradiction to this assumption. This colouration, not noticed at the pure additives at corresponding doses, is a sign of a significant decomposition of the additives combined with the protection of the polymer against degradation. The object of our investigation was to study this connection in detail with special regard to energy transfer. T2 - Third Symposium on Radiation Chemistry CY - Tihany, Hungary DA - 10.05.1971 PY - 1971 AN - OPUS4-54750 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pfender, Max T1 - Einführung in das Leitthema: Prüfprobleme bei Verbundwerkstoffen N2 - Die Prüfprobleme bei Verbundwerkstoffen sind im wesentlichen bestimmt durch die Zweckbestimmung des betreffenden Gegenstandes, die materielle und organisatorische Basis für die Verwirklichung des Vorhabens, die untersuchende und vergleichende Auswahl geeigneter Stoffe und Verarbeitungsverfahren und durch die bestätigende und deshalb meist komplexe Prüfung seiner Funktion mit vorgegebenem Leitwert und darauf bezogenen Variablen bei oft nicht als Konstanten beherrschbaren Parametern. Die erfolgreiche Lösung einer solchen Aufgabe setzt voraus die ausreichende Kenntnis physikalischer, chemischer, mechanischer und technologischer Eigenschaften von verfügbaren und preiswürdigen Stoffen und Stoffzuständen, deren Beeinflußbarkeit und deren Auswirkungen auf den angestrebten Zweck einschließlich erwünschter belangloser oder auch unerwünschter aber erträglicher oder zusätzlich zu kompensierender Nebenwirkungen. Dafür wiederum braucht man ausreichende qualitative und quantitative Vorstellungen über die mit der angestrebten Funktion zusammenhängenden physikalischen Vorgänge, mechanischen Anstrengungen und chemischen Einwirkungen in dem so bedingten Verbundsystem von Werkstoffen entsprechender Eigenschaften. Aufgaben dieser Art sind z. B. Konstruktionen für die Wandlung, Verteilung, Nutzung oder Abwehr von Energie für die Herstellung, die Verarbeitung und den Transport von Stoffen, für die Darstellung von Wohnung, Kleidung und Nahrung sowie jener materiellen und organisatorischen Voraussetzungen, die dem Menschen als Gesellschaftswesen und über den physischen Bereich hinaus dienen. Hinweisende Beispiele zeigen, daß die Problematik der Prüfung von Verbundwerkstoffen am zuverlässigsten erfaßt und beherrscht werden kann, wenn die Kenntnis der Eigenschaften von Stoffen und Materialien dem konstruktiv zu behandelnden Funktionszweck entspricht, dadurch eine souveräne Auswahl im Sinne einer weiter reichenden Kombination einzelner hervorragender Eigenschaften möglich ist und das Geplante als geschaffene Wirklichkeit durch den prüfenden Versuch und die beobachtete Bewährung bestätigt wird. T2 - DVM-Tag 1967 CY - Würzburg, Germany DA - 20.04.1967 PY - 1967 AN - OPUS4-54751 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kröll, Mirco T1 - On the challenges in achieving comparable and reproducible tribological model tests N2 - An infrastructure of more than 100 tribometers (for The European Tribology Centre i-TRIBOMAT) requires procedures which ensure that the respective results are characteristic as well as descriptive, trustworthy, comparable, and reproducible. T2 - Tribology International Conference 2022 (SETCOR) CY - Barcelona, Spain DA - 28.04.2022 KW - Tribology KW - i-TRIBOMAT KW - Characterisation KW - Digitalisation KW - Harmonisation KW - Round robin tests KW - Interlaboratory tests PY - 2022 AN - OPUS4-54754 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baensch, Franziska T1 - Charakterisierung von Salzbeton und alkali-aktivierten Material basierend auf der Schallemissionsanalyse N2 - Nach einer kurzen Einführung in die Schallemissionsprüfung und -Analyse wird ein Versuchsstand vorgestellt, der im Rahmen des Themenfeldprojektes Seal Waste Safe installiert wurde. Schwerpunkt des Vortrages sind die Schallemissionsmessungen an einem 150 l Demonstrator aus Salzbeton und einem weiteren aus alkali-aktiviertem Material. Neben der konventionellen Schallemissionsanaylse mit Aktivitäts- und Intensitätsparametern der Zeitsignale, werden auch frequenzbasierte Parameter zur Analyse andiskutiert. N2 - After a brief introduction to acoustic emission testing and analysis, an experimental test setup is presented, which was part of the Seal Waste Safe project (internal BAM project 2019-2022). Herein, the acoustic emission measurements of a 150 l demonstrator made of salt concrete and another one made of alkali-activated material are focused. In addition to the conventional acoustic emission analysis regarding the activity and intensity parameters of the detected time signals, also frequency-based parameters were discussed for analysis. T2 - Dauerhafte Verschlussbauwerke für Endlager CY - Online meeting DA - 14.2.2022 KW - Acoustic Emission KW - Schallemission KW - Salzbeton KW - Alkali aktiviertes Material KW - Geopolymer PY - 2022 AN - OPUS4-54937 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kuchenbecker, Petra T1 - Bestimmung der Partikelgrößenverteilung mittels Zentrifugen-Sedimentationsverfahren nach ISO 13318-2 (Küvette) N2 - Im Vortrag werden das Messprinzip des Zentrifugen-Sedimentationsverfahrens erläutert und die Anforderungen der zugrundeliegenden Normen diskutiert. Es schließen sich umfangreiche Ausführungen zur praktischen Durchführung der Messung, insbesondere auch zu den vorbereitenden Arbeiten, sowie zur Auswertung der Rohdaten an. Gezeigt werden die Validierung sowie ein Beispiel zur regelmäßigen Verifizierung des Verfahrens. Nach Beispielen und Vergleichen zu Ergebnissen mit anderen Messverfahren, wird das Verfahren in einer Zusammenfassung bewertet. T2 - Seminar Rheologie und Stabilität von dispersen Systemen CY - Potsdam, Germany DA - 09.05.2022 KW - Nano powder KW - Cetrifugal Liquid Sedimentation CLS KW - Particle size determination PY - 2022 AN - OPUS4-54863 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ehlers, Henrik T1 - Hochauflösende Online Wirbelstromprüfung von PBF LB/M Bauteilen mit GMR Arrays N2 - In den letzten Jahren haben additive Fertigungstechnologien an Bedeutung gewonnen. Für komplexe Funktionsbauteile oder die Produktion von Werkstücken in kleinen Stückzahlen kann das Laser-Pulverbettschmelzen eingesetzt werden. Hohe Sicherheitsanforderungen, z. B. in der Luft- und Raumfahrt, erfordern eine umfassende Qualitätskontrolle. Daher werden nach der Fertigung zerstörungsfreie Offline-Prüfverfahren wie die Computertomographie eingesetzt. In jüngster Zeit wurden zur Verbesserung der Rentabilität und Praktikabilität zerstörungsfreie Online-Prüfverfahren wie die optische Tomographie entwickelt. In diesem Beitrag wird die Anwendbarkeit der Wirbelstromprüfung mit GMR Sensoren für die online Prüfung von PBF-LB/M Teilen demonstriert. Die Ergebnisse einer online Wirbelstromprüfung mit GMR Sensoren und einer Ein-Draht-Anregung werden gezeigt. Während des Produktionsprozesses wird für jede Lage eine Wirbelstromprüfung durchgeführt. Trotz hochauflösender Arrays mit 128 Elementen wird durch eine angepasste Hardware die Prüfdauer geringgehalten. So kann die Messung während des Beschichtungsvorgangs durchgeführt werden, ohne den Fertigungsprozess signifikant zu verlangsamen. Eine online Wirbelstromprüfung eines stufenförmigen Testkörpers aus Haynes282 über 184 Lagen zeigt, dass die Kanten nicht nur in der aktuellen Lage detektiert werden können, sondern auch in einer Tiefe von 400 µm, wenn eine Anregungsfrequenz von 1,2 MHz gewählt wird. T2 - DGZfP Jahrestagung 2022 CY - Kassel, Germany DA - 23.05.2022 KW - Wirbelstrom KW - Additive Fertigung KW - GMR KW - PBF PY - 2022 AN - OPUS4-54899 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Guillaume, F. A1 - Knorr, Annett A1 - Rotureau, P. T1 - First QSPR models to predict the thermal stability of potential self-reactive substances N2 - Self-reactive substances are unstable chemical substances which can easily decompose and may lead to explosion in transport, storage, or process situations. For this reason, their thermal stability properties are required to assess possible process safety issues and for classification purpose. In this study, the first quantitative structure–property relationships (QSPR) dedicated to this class of compounds were developed to predict the heat of decomposition of possible self-reactive substances from their molecular structures. The database used to develop and validate the models was issued from a dedicated experimental campaign on 50 samples using differential scanning calorimetry in homogeneous experimental conditions. QSPR models were derived using the GA-MLR methods (using a genetic algorithm and multi-linear regressions) using molecular descriptors calculated by Dragon software based on two types of inputs: 3D molecular structures determined using the density functional theory (DFT), allowing access to three-dimensional descriptors, and from SMILES codes, favoring the access to simpler models, requiring no preliminary quantum chemical calculations. All models respected the OECD validation guidelines for regulatory ac ceptability of QSPR models. They were tested by internal and external validation tests and their applicability domains were defined and analyzed. KW - Self-reactive substances KW - Quantitative Structure-Property Relationships KW - Thermal stability KW - Genetic algorithm PY - 2022 DO - https://doi.org/10.1016/j.psep.2022.05.017 SN - 0957-5820 VL - 163 SP - 191 EP - 199 PB - Elsevier Ltd. AN - OPUS4-55631 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tang, Chi-Long T1 - Proposal of a standard test method for the quantification of particulate matter during 3D printing and the systematic ranking of filament materials N2 - The diversity of fused filament fabrication (FFF) filaments continues to grow rapidly as the popularity of FFF-3D desktop printers for the use as home fabrication devices has been greatly increased in the past decade. Potential harmful emissions and associated health risks when operating indoors have induced many emission studies. However, the lack of standardization of measurements impeded an objectifiable comparison of research findings. Therefore, we designed a chamber-based standard method, i.e., the strand printing method (SPM), which provides a standardized printing procedure and quantifies systematically the particle emission released from individual FFF-3D filaments under controlled conditions. Forty-four marketable filament products were tested. The total number of emitted particles (TP) varied by approximately four orders of magnitude (1E9 ≤ TP ≤ 1E13), indicating that origin of polymers, manufacturer-specific additives, and undeclared impurities have a strong influence. Our results suggest that TP characterizes an individual filament product and particle emissions cannot be categorized by the polymer type (e.g., PLA or ABS) alone. The user's choice of a filament product is therefore decisive for the exposure to released particles during operation. Thus, choosing a filament product awarded for low emissions seems to be an easily achievable preemptive measure to prevent health hazards. T2 - 11th International Aerosol Conference CY - Athens, Greece DA - 04.09.2022 KW - Ultrafine particles KW - FFF-3D-Printer KW - Indoor emission KW - Emission test chamber KW - Test method KW - Exposure risk PY - 2022 AN - OPUS4-55666 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Valet, Svenja T1 - Determination of the corrosion product layer resistance on zinc samples by using gel electrolytes N2 - Crash barriers, railings, lamp posts, waste glass containers - these are just a few of the many examples of galvanized surfaces. They withstand wind and weather for decades, which is possible thanks to a protective layer made of corrosion products. When designing the atmospheric durability of galvanized components, a linear corrosion loss is assumed. In the past 30 years, however, the surrounding atmosphere has changed a lot. Due to the restriction of sulfur exhaust air, acid rain completely disappeared in Europe and Germany, which has a direct influence on the type and protective effect of the corrosion products. Under the influence of current atmospheric conditions, zinc layers are significantly more resistant and no longer show any linear corrosion loss. The established test methods cannot correctly map this change in neither short-term nor long-term tests and thus provide incorrect results. In order to solve this problem, a new measurement method was developed at BAM that can assess the protective effect of the formed surface layers in a minimally invasive manner without damaging the sample and in short test times. For this new method, gel electrolytes are used and the so-called corrosion product layer resistance RL, which is made up of various surface resistances, is measured electrochemically. As a single measurement, the surface layer resistance can provide information about the existing corrosion protection, while time-dependent measurements assess the stability of the layer. Thus, it is possible again to evaluate the corrosion protection layer. Furthermore, this method can also be used for field measurements on real components. T2 - EUROCORR 2022 CY - Berlin, Germany DA - 28.08.2022 KW - Corrosion KW - Corrosion Testing KW - Gel electrolytes KW - Zinc and galvanized samples KW - Corrosion product layer PY - 2022 AN - OPUS4-55688 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Simon, Franz-Georg T1 - Product testing and performance N2 - Geosynthetic materials are applied in measures for coastal protection. Weathering or any damage of constructions, as shown by a field study in Kaliningrad Oblast (Russia), could lead to the littering of the beach or the sea (marine littering) and the discharge of possibly harmful additives into the marine environment. The ageing behavior of a widely used geotextile made of polypropylene was studied by artificial accelerated ageing in water-filled autoclaves at temperatures of 30 to 80° C and pressures of 10 to 50 bar. Tensile strength tests were used to evaluate the progress of ageing, concluding that temperature rather than pressure was the main factor influencing the ageing of geotextiles. Using a modified Arrhenius equation, it was possible to calculate the half-life for the loss of 50% of the strain, which corresponds to approximately 330 years. T2 - EuroGeo-7, Session Geosynthetics, Sustainability and Current Industry Challenges CY - Warschau, Poland DA - 04.09.2022 KW - Geosynthetics KW - Ageing KW - Autoclave tests PY - 2022 AN - OPUS4-55671 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Deumer, J. A1 - Pauw, Brian Richard A1 - Marguet, S. A1 - Skroblin, D. A1 - Taché, O. A1 - Krumrey, M. A1 - Gollwitzer, C. T1 - Small-angle X-ray scattering: characterization of cubic Au nanoparticles using Debye’s scattering formula N2 - A versatile software package in the form of a Python extension, named CDEF (computing Debye’s scattering formula for extraordinary form factors), is proposed to calculate approximate scattering profiles of arbitrarily shaped nanoparticles for small-angle X-ray scattering (SAXS). CDEF generates a quasi-randomly distributed point cloud in the desired particle shape and then applies the open-source software DEBYER for efficient evaluation of Debye’s scattering formula to calculate the SAXS pattern (https://github.com/j-from-b/CDEF). If self-correlation of the scattering signal is not omitted, the quasi-random distribution provides faster convergence compared with a true-random distribution of the scatterers, especially at higher momentum transfer. The usage of the software is demonstrated for the evaluation of scattering data of Au nanocubes with rounded edges, which were measured at the four-crystal monochromator beamline of PTB at the synchrotron radiation facility BESSY II in Berlin. The implementation is fast enough to run on a single desktop computer and perform model fits within minutes. The accuracy of the method was analyzed by comparison with analytically known form factors and verified with another implementation, the SPONGE, based on a similar principle with fewer approximations. Additionally, the SPONGE coupled to McSAS3 allows one to retrieve information on the uncertainty of the size distribution using a Monte Carlo uncertainty estimation algorithm. KW - X-ray scattering KW - SAXS KW - Non-spherical nanoparticles KW - Nanoparticles KW - Nanomaterials KW - Debye scattering equation KW - Simulation KW - Data fitting PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-557652 DO - https://doi.org/10.1107/S160057672200499X VL - 55 IS - Pt 4 SP - 993 EP - 1001 PB - International Union of Crystallography CY - Chester, England AN - OPUS4-55765 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönauer-Kamin, Daniela T1 - Powder-Aerosol deposited (PAD) calcium manganate as n-type thermoelectric material N2 - Currently, calcium manganate CaMnO3 and calcium cobaltite Ca3Co4O9 are being investigated as n-type resp. p-type semiconducting materials as oxidation- and temperature-resistant thermoelectric materials for oxide multilayer thermoelectric generators (TEGs). In order to manufacture multilayer TEGs, pressure-assisted sintering processes at high temperatures are necessary to achieve optimal thermoelectric material properties. To realize TEGs in planar film technology, another method to obtain dense ceramic layers directly from the synthesized starting powders without a subsequent high temperature step is emerging recently: the powder aerosol deposition (PAD) method. In the present work, it is investigated whether PAD is suitable to produce dense ceramic films from Sm-doped CaMnO3 and Ca3Co4O9 powders. The resulting thermoelectric properties are characterized as a function of temperature. CaMnO3 powder could successfully be processed by PAD with resulting layer thicknesses of 5- 6 µm without any high-temperature sintering steps of the films. The electrical conductivity and the Seebeck coefficient of the films were determined in-plane from room temperature to 600 °C in air. The results show a Seebeck coefficient of around -200 µV/K, which is comparable to results of pressed and sintered bars. At 400 °C, the electrical conductivity corresponds to the conductivity of the bar. At higher temperatures the conductivity is better than with the reference. Below 400°C, the electrical conductivity is somewhat lower than that of the reference sample, a mild thermal treatment of the PAD layer improves it. It is expected that the thermal conductivity of the PAD film will be lower compared to the bars due to the nano-crystalline film morphology. This should result in a significantly increased ZT value for the PAD layers and a higher efficiency of the TEG. The work shows that both CaMnO3 and Ca3Co4O9 can be successfully processed by PAD, and the PAD films show comparable thermoelectric properties. T2 - 18th European Conference on Thermoelectrics CY - Barcelona, Spanien DA - 14.09.2022 KW - Film depositition KW - Calcium cobaltite PY - 2022 AN - OPUS4-55771 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Vorstellung des Konzeptes und der Ziele des Arbeitskreises „Atmosphärische Korrosion“ N2 - Der Vortrag wurde im Rahmen der konstituierenden Sitzung des Arbeitskreises "Atmosphärische Korrosion" der GfKORR - Gesellschaft für Korrosionsschutz e.V. gehalten. Er stellt die zur Diskussion stehenden Fragestellungen und Herausforderungen im Bereich der atmosphärischen Korrosion zusammen, denen sich der neue Arbeitskreis widmen wird. T2 - Konstituierende Sitzung des GfKORR-Arbeitskreises „Atmosphärische Korrosion“ CY - Frankfurt a. M., Germany DA - 19.09.2022 KW - Atmosphärische Korrosion KW - Korrosion KW - Korrosionsschutz PY - 2022 AN - OPUS4-55772 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schwarz, Silke T1 - Elektrostatische Empfindlichkeit von Explosivstoffen: Grundlagen, Messprinzip und erste Ergebnisse mit dem X-Spark-10 N2 - Der Vortrag stellt die neuesten Entwicklungen an der BAM zur Bestimmung der elektrostatischen Empfindlichkeit von Explosivstoffen dar. Ausgehend von der Motivation unsererseits diese Thematik wieder intensiver zu bearbeiten werden ein neues Messgerät und erste Ergebnisse vorgestellt. Lücken im sicherheitstechnischen Regelwerk zur Einstufung von Explosivstoffen hinsichtlich ihrer elektrostatischen Empfindlichkeit und daraus abgeleiteter Schutzmaßnahmen in der Industrie werden dargestellt. T2 - BG RCI Erfahrungsaustausch "Explosivstoff-Industrie" CY - Bremerhaven, Germany DA - 22.09.2022 KW - Explosivstoffe KW - elektrostatische Empfindlichkeit PY - 2022 AN - OPUS4-55750 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Junge, P. A1 - Stargardt, Patrick A1 - Kober, D. A1 - Greinacher, M. A1 - Rupprecht, C. T1 - Thermally Sprayed Al2O3 Ceramic Coatings for Electrical Insulation Applications N2 - Thermal spraying enables a fast and propelling way to additively deposit various ceramics as electric insulators, which are used in conditions where polymers are not suitable. Alumina (Al2O3) is among the most employed materials in the coating industry since it exhibits good dielectric properties, high hardness, high melting point while still being cost-effective. Various parameters (e.g. feedstock type, plasma gas mixture, plasma power) significantly influence the resulting coating in terms of microstructure, porosity, crystallinity, and degree of un-or molten particles. As a consequence, these parameters need to be investigated to estimate the impact on the electrical insulating properties of thermally sprayed alumina. This study focuses on the development of a novel electric insulation coating from Al2O3 feedstock powders deposited via atmospheric plasma spray (APS). The microstructure, porosity, and corresponding crystallographic phases have been analyzed with optical microscopy, XRD, and SEM images. To achieve an understanding of the parameters influencing the electrical insulation performance of the manufactured coatings, an in-depth analysis of the fundamental dielectric parameters e.g., DC resistance, breakdown strength, dielectric loss tangent, permittivity is presented. T2 - International Thermal Spray Conference and Exposition 2022 CY - Vienna, Austria DA - 04.05.2022 KW - Thermal Spray KW - Alumina KW - Dielectric properties PY - 2022 SP - 1 EP - 8 AN - OPUS4-55821 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kotula, Stefan T1 - Zinkbeizen nach alter ISO 8407 N2 - Der Vortrag beschäftigt sich mit der Problemstellung der Entfernung von Korrosionsprodukten auf Zinkoberflächen zur Bewertung des Masseverlustes. Er diskutiert die Diskrepanzen zwischen der alten Version der ISO 8407 und der aktuellen Version. T2 - Sitzung des DIN-Gemeinschaftsarbeitskreises NA 062 01 77 01 GAK CY - Online Meeting DA - 22.09.2022 KW - Atmosphärische Korrosion KW - Deckschichtbildung KW - ISO 8407 KW - Korrosion PY - 2022 AN - OPUS4-55807 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - Laser-induced Periodic Surface Structures (LIPSS): Mechanisms, Applications, and unsolved Problems N2 - Laser-induced Periodic Surface Structures (LIPSS, ripples) are a universal phenomenon and can be generated in a contactless, single-step process on almost any type of solid upon irradiation with intense laser pulses. They represent a (quasi-)periodic modulation of the surface topography in the form of a linear grating and are typically formed in a “self-ordered” way in the focus of a laser beam. Thus, they are often accompanying laser material processing applications. The structural sizes of LIPSS typically range from several micrometers down to less than 100 nanometers – far beyond the optical diffraction limit – while their orientations exhibit a clear correlation with the local polarization direction of the laser radiation. From a theoretical point of view, a controversial debate has emerged during the last decades, whether LIPSS originate from electromagnetic effects (seeded already during the laser irradiation) – or whether they emerge from matter-reorganization processes (distinctly after the laser irradiation). From a practical point of view, however, LIPSS represent a simple and robust way for the nanostructuring of solids that allows creating a wide range of different surface functionalities featuring applications in optics, tribology, medicine, energy technologies, etc. While the currently available laser and scanner technology already allows surface processing rates at the m^2/min level, industrial applications of LIPSS are sometimes limited by the complex interplay between the nanoscale surface topography and the specific surface chemistry. This typically manifests in difficulties to control the processing of LIPSS and in limitations to ensure the long-term stability of the created surface functions. This presentation reviews the currently existent theories of LIPSS. A focus is laid on the historic development of the fundamental ideas behind the LIPSS, their corresponding mathematical descriptions and numerical implementations, along with a comparison and critical assessment of the different approaches. Moreover, some unsolved scientific problems related to LIPSS are identified and the pending technological limitations are discussed. Hereby, it is intended to stimulate further research and developments in the field of LIPSS for overcoming these limitations and for supporting the transfer of the LIPSS technology into industry T2 - 10th International LIPSS Workshop 2022 CY - Orléans, France DA - 21.09.2022 KW - Laser-induced periodic surface structures (LIPSS) KW - Surface functionalization KW - Femtosecond laser processing KW - Time-resolved coherent scattering PY - 2022 AN - OPUS4-55814 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Singh, S. A1 - Palani, I. A. A1 - Paul, C. P. A1 - Funk, Alexander A1 - Gokuldoss, P. K. T1 - Wire Arc Additive Manufacturing of NiTi 4D Structures: Influence of Interlayer Delay N2 - Shape memory alloy structures for actuator and vibration damper applications may be manufactured using wire arc additive manufacturing (W AAM), which is one of the additive manufacturing technologies. Multilayer deposition causes heat accumulation during W AAM, which rises the preheat temperature of the previously created layer. This leads to process instabilities, which result in deviations from the desired dimensions and mechanical properties changes. During W AAM deposition of the wall structure, a systematic research is carried out by adjusting the interlayer delay from 10 to 30 s. When the delay period is increased from 10 to 30 s, the breadth decreases by 45% and the height increases by 33%. Grain refinement occurs when the interlayer delay duration is increased, resulting in better hardness, phase transformation temperature, compressive strength, and shape recovery behavior. This study shows how the interlayer delay affects the behavior of W AAM-built nickel-titanium alloy (NiTi) structures in a variety of applications. KW - Wire are additive manufacturing KW - Shape memory alloy KW - Nitinol KW - Interlayer delay PY - 2022 DO - https://doi.org/10.1089/3dp.2021.0296 SN - 2329-7662 SP - 1 EP - 11 PB - Liebert CY - New Rochelle, NY AN - OPUS4-55795 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mehri, S. A1 - Kolmangadi, Mohamed Aejaz A1 - Dyre, J.C. A1 - Ingebrigtsen, T.S. T1 - Lines of invariant physics in the isotropic phase of the discotic Gay-Berne model N2 - The Gay-Berne model is studied numerically with a choice of parameters allowing for the formation of a discotic liquid crystal at low temperatures. We show that the model has strong virial potential-energy correlations in the isotropic phase at high temperatures, i.e., it obeys the criterion for the existence of isomorphs, which are curves of approximately invariant structure and dynamics. These properties are demonstrated to be approximately invariant in reduced units along the isomorph studied. The isomorph is described well by the constant density-scaling exponent 11.5, a number that is significantly larger than the density-scaling exponents of various Lennard-Jones models that are always below 6. KW - Liquid Crystal KW - Molecular Dynamics PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-547611 DO - https://doi.org/10.1016/j.nocx.2022.100085 VL - 14 SP - 1 EP - 7 PB - Elsevier B.V. AN - OPUS4-54761 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishmastnehi, Moslem A1 - Stawski, Tomasz T1 - Crystals of Gypsum in Hands of Masters N2 - The microstructure of most Seljuk and Ilkhanid stucco decorations consists of micrometer-sized crystals of gypsum. The stucco-masters of these periods (neither nowadays stucco-masters) were not able to directly control the properties of these tiny crystals with their hands or centimeter-sized tools. There are, however, traces of chaîne opératoire accumulated in the materialistic body of these pieces, some of which could be explored through an interdisciplinary approach. Such an investigation requires very careful in situ observation of the macrostructure, and scientific analyses of the material to discover part of the production process for each body of stucco. Furthermore, there are deterioration factors, some of which are not yet fully understood, and should be identified using modern analytical instruments. These damaging factors could easily affect the micro and macro structure of a stucco decoration, influencing our interpretation. The concept of chaîne opératoire reframes our questions about the production process and probable dating technique of Seljuk and Ilkhanid stuccoes, while analyses of labmade replicas and historic materials enhance our understanding and interpretation of these materials. Here we present the results of such a study for a large body of Seljuk and Ilkhanid stucco decorations at various sites in Iran, and present the potential of this approach as a new perspective in this field of research. T2 - Stucco in the Architecture of Iran and Neighbouring Lands CY - Bamberg, Germany DA - 04.05.2022 KW - Gypsum KW - Stuccos KW - Crystallization PY - 2022 AN - OPUS4-54782 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Epperlein, Martin T1 - Eine digital gestützte Qualitätssicherung für die additive Fertigung N2 - Die additive Fertigung (ugs. „3D-Druck“) ist bei der Herstellung von hochkomplexen metallischen Bauteilen, bionisch inspiriertem Leichtbau oder Prototypen nicht mehr wegzudenken. Für die konventionelle Fertigung hat sich das bestehende System der Qualitätsinfrastruktur (QI) bewährt. Die additive Fertigung vergrößert den gestalterischen Spielraum von möglichen Bauteilgeometrien und Prozessfehlern jedoch erheblich. Hier gerät die QI an ihre Grenzen, sodass die Fertigung und Zulassung sicherheitsrelevanter Bauteile sehr zeit- und kostenintensive Versuche erfordern. Eine moderne digitale QI erlaubt eine effizientere Qualitätssicherung für additiv gefertigte Bauteile. Dies erfordert eine durchgängig digitale Abbildung des physischen Materialflusses. T2 - Werner-von-Siemens Centre for Industry and Science - AM Querschnittstreffen CY - Online meeting DA - 21.06.2022 KW - Additive Fertigung KW - Qualitätssicherung KW - Digitalisierung PY - 2022 AN - OPUS4-55127 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Svetlov, I. L. A1 - Epishin, A. I. A1 - Petrushin, N. V. A1 - Gerstein, G. A1 - Nolze, Gert A1 - Maier, H. J. T1 - Creep of Directionally Solidified Eutectics Ni/Ni3 Al–NbC under Thermal Cycling N2 - A nickel-based eutectic alloy with a γ/γ'-NbC structure was directionally solidified with a planar front. The specimens were tested for creep under sawtooth thermal cycling in the temperature range from 600 to 1100°C. It has been established that the lifetime under the conditions of thermal cycling is about five times shorter than it is predicted by the linear damage accumulation rule on the basis of results of isothermal creep tests. Faster creep under thermal cycling is caused by the rapid coarsening of the γ/γ' microstructure due to the periodic partial dissolution and reprecipitation of the γ' phase in heating and cooling half-cycles. KW - High temperature nickel-based eutectic alloys KW - γ/γ' matrix KW - Carbide phase NbC KW - In-situ composites KW - Creep under thermal cycling PY - 2022 DO - https://doi.org/10.1134/S2075113322040347 SN - 2075-1133 VL - 13 IS - 4 SP - 1099 EP - 1108 PB - Springer Science + Business Media CY - Dordrecht AN - OPUS4-55163 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bresch, Sophie T1 - Oxidkeramische Werkstoffe und Folien für thermoelektrische Multilayergeneratoren N2 - Thermoelektrische Effekte beschreiben die direkte Verknüpfung von thermischer Energie und elektrischer Energie in Festkörpern. Durch Thermodiffusionsströme entsteht direkt, ohne beweg¬liche Teile, ein elektrisches Feld als Folge einer Temperaturdifferenz. Diese Material-eigenschaft wird durch den Seebeckkoeffizienten beschrieben. Je nach Art der Ladungs¬träger sind die indu¬zierte Spannung und der Seebeckkoeffizient positiv (p-Typ) oder negativ (n-Typ). Thermo¬elek¬trische Effekte lassen sich beispielsweise in Thermo¬elementen zur Temperatur-messung, in Pel¬tierelementen zum Kühlen oder Heizen und in thermo¬elektrischen Generatoren zur Umwandlung von thermischer Energie in elektrische Energie nutzen. In thermoelektrischen Generatoren werden Schenkel aus p-Typ- und n-Typ-Materialien elek-trisch in Reihe und thermisch parallel verschaltet. Konventionell werden einzelne Schenkel aus Bismut¬tellurid auf ein metallisiertes Substrat gelötet. Man spricht vom π-Typ-Design. Aufgrund auf¬wendiger Fertigung und nicht optimaler Flächennutzung stellt dieses Design nicht die best-mög¬liche Lösung dar. Neben Telluriden gibt es noch andere vielversprechende thermoelektrische Material¬systeme wie die oxidischen Thermoelektrika. Im Temperatur¬bereich oberhalb von 700 °C können oxidische thermoelektrische Materialien mit nichtoxidischen konkurrieren. Zudem sind sie oxidationsbeständig und können aus weniger toxischen und besser verfügbaren Rohstoffen her¬ge¬stellt werden. Da es sich um keramische Materialien handelt, können unter Nutzung der Multi¬layer¬technologie (auch Vielschicht- oder Mehrlagentechnik) Generatoren im Multilayer¬design hergestellt werden. Keramische Multi¬layer¬generatoren sind aufgrund der höheren Leis¬tungs¬dichte, der Möglichkeit der gezielten Texturierung und des hohen möglichen Auto¬mati¬sierungs¬grades des Herstellungs¬prozesses eine viel¬versprechende Alternative zu konven¬tionellen π-Typ-Generatoren. Alle Lagen werden in einem Schritt co-gesintert. Die beiden zum jetzigen Zeit¬punkt wohl viel¬versprechendsten oxi¬dischen Thermoelektrika sind Calcium-cobaltit Ca3Co4O9 als p-Typ und Calciummanganat CaMnO3 als n-Typ. Die Sinter¬tem¬peratur von Ca3Co4O9 ist durch eine Phasenumwandlung bei 926 °C beschränkt. Texturiertes, dichtes Ca3Co4O9 mit einer hohen Festigkeit kann nur über Hei߬pressen hergestellt werden. Das Co-Sintern von Ca3Co4O9 und CaMnO3 war wegen der Tem¬pera¬tur¬differenz von 350 K zwischen den jeweiligen Sinterintervallen bisher nicht möglich. Ziel dieser Arbeit war deshalb die Ent¬wick¬lung von kompatiblen oxidkeramischen Werkstoffen und Folien für thermoelektrische Multilayer-generatoren auf der Basis von Ca3Co4O9 und CaMnO3. Daraus resultieren vier wesentliche Arbeitspakete. Zunächst die Materialentwicklungen von Ca3Co4O9 (p-Typ) und CaMnO3 (n-Typ) für ein Co-Sintern bei 900 °C mit akzeptablen thermoelek¬trischen Eigenschaften, dann die Entwicklung der weiteren im Generator benötigten Kompo¬nenten wie der Isolationsschicht und abschließend die Fertigung und Bewertung von Demonstra¬toren im Multi¬layer¬design. Foliengießen und druckunterstütztes Sintern ermöglichen die Herstellung von dichtem, tex-turier¬tem Ca3Co4O9 mit hoher Festigkeit und hohem Leistungsfaktor. Letzterer ist das Produkt der elek¬trischen Leitfähigkeit und dem Quadrat des Seebeckkoeffizienten. Für die elektrische Leit¬fähigkeit zeigte sich in dieser Arbeit ein kombinierter Einfluss von Sinterdichte und Textur. Die thermo¬elektrischen Eigen¬schaften lassen sich somit über die Einstellung der Mikrostruktur gezielt steuern. Durch die Optimierung der Pulversynthese, die Einführung des Sinteradditives CuO und die Kombi¬nation mit dem druckunterstützten Sintern (7,5 MPa) konnte die Sintertemperatur des CaMnO3 bei gleichbleibendem Leistungsfaktor von 1250 °C auf 950 °C gesenkt werden. Druck-unter¬stütztes Sintern von CaMnO3 ist bei 900 °C möglich, führt aber zu einem Werkstoff mit geringerem Leistungsfaktor, geringerer Dichte und ungenügender Festigkeit. Zur elektrischen Isolation der beiden thermoelektrischen Materialien wurde ein Glas-Keramik-Kompo¬sit mit hohem Volumenwiderstand und angepasstem Wärmeausdehnungs¬koef¬fizienten ent¬wickelt. Aus den zu Folien vergossenen thermoelektrischen Materialien, der siebgedruckten Iso¬lations-schicht und der siebgedruckten Metallisierung wurden mittels Multilayertech¬nologie De¬mons-tratoren hergestellt. Neben dem pn-Generator aus Ca3Co4O9 und CaMnO3 wurden auch Unileg-generatoren aus Ca3Co4O9 gefertigt. Bei Unileggeneratoren wird die Komplexität des Aufbaus durch die Verwendung von nur einem thermoelektrischen Material verringert. Die Simulation der Demonstratoren zeigte, dass der pn-Generator aus Ca3Co4O9 und CaMnO3 keine höheren Leis-tungsdichten erbringt als der aus nur Ca3Co4O9 bestehende Unileg¬generator. Auf¬grund des ge-ringen Leistungsfaktors und der geringen Festigkeit des bei 900 °C gesinterten CaMnO3 er¬scheint die Fertigung von pn-Multilayer¬generatoren aus Ca3Co4O9 und CaMnO3 derzeit nicht sinn¬voll. Die Unileg¬generatoren aus Ca3Co4O9 erreichen mit sehr hoher Reproduzier¬barkeit 2 mW/cm² bei einer Temperaturdifferenz von 230 K, dies entspricht 80 % der simulierten elektrischen Leistung. Es handelt sich hierbei um den ersten Machbarkeits¬nachweis zur Herstellung von Multilayer-generatoren auf Basis von texturiertem Ca3Co4O9 mit hohem thermoelektrischem Leistungsfaktor, hoher Dichte und hoher Festigkeit. Solch thermoelektrische Multilayergeneratoren könnten zukünftig Systeme mit geringen elek-trischen Leistungsanforderungen wie Sensoren autark und nachhaltig mit elektrischer Energie ver¬sorgen. T2 - Promotionskolloquium CY - Bayreuth, Germany DA - 25.04.2022 KW - Calciumcobaltit KW - Calciummanganat KW - Foliengießen KW - Sintertemperatur PY - 2022 AN - OPUS4-54726 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Riechers, Birte A1 - Roed, L. A1 - Mehri, S. A1 - Ingebrigtsen, T. A1 - Hecksher, T. A1 - Dyre, J. A1 - Niss, K. T1 - Predicting nonlinear physical aging of glasses from equilibrium relaxation via the material time N2 - The noncrystalline glassy state of matter plays a role in virtually all fields of materials science and offers complementary properties to those of the crystalline counterpart. The caveat of the glassy state is that it is out of equilibrium and therefore exhibits physical aging, i.e., material properties change over time. For half a century, the physical aging of glasses has been known to be described well by the material-time concept, although the existence of a material time has never been directly validated. We do this here by successfully predicting the aging of the molecular glass 4-vinyl-1,3-dioxolan-2-one from its linear relaxation behavior. This establishes the defining property of the material time. Via the fluctuation-dissipation theorem, our results imply that physical aging can be predicted from thermal-equilibrium fluctuation data, which is confirmed by computer simulations of a binary liquid mixture. KW - Physical aging KW - Equilibrium relaxation KW - Glass PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-546015 DO - https://doi.org/10.1126/sciadv.abl9809 SN - 2375-2548 VL - 8 IS - 11 SP - 1 EP - 8 PB - American Association for the Advancement of Science CY - Washington, DC AN - OPUS4-54601 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Beckmann, Jörg A1 - Redmer, Birgit A1 - Finn, Monika A1 - Glaubitz, Steffen T1 - Bestimmung der elastischen Eigenschaften von Festkörpern - Teil 1 N2 - ür die Berücksichtigung mechanischer Belastungen unterhalb der Streckgrenze ist im Rahmen einer zuverlässigen Bauteilauslegung die Kenntnis der elastischen Konstanten von besonderer Bedeutung. Für die experimentelle Bestimmung des Elastizitätsmoduls wurde eine Vielzahl von Verfahren entwickelt, die zum Teil werkstoffspezifisch Eingang in die Normung gefunden haben. Prinzipiell können diese Verfahren in zwei Gruppen unterteilt werden: die statischen und die dynamischen Prüfverfahren. Die statischen Verfahren beruhen auf der direkten Messung des Spannungs-Dehnungs-Zusammenhangs während einer mechanischen Belastung im elastischen Verformungsbereich (Zug, Biegung, Druck). Die dynamischen Verfahren basieren auf der Schwingungsanregung eines Prüfkörpers und der Analyse der resultierenden Schwingungen (Resonanzmethode oder Impulsanregungsmethode) oder auf der Messung der Ultraschallausbreitungsgeschwindigkeit. Stellvertretend für die dynamischen Verfahren wird im ersten Teil dieses Beitrages die Resonanzmethode vorgestellt. Der zweite Teil dieses Beitrages fasst die werkstoffabhängigen Ergebnisse der E-Modulbestimmung mit statischen Verfahren im Zug- und Biegeversuch zusammen. KW - Modul KW - Resonanzmessung PY - 2006 DO - https://doi.org/10.1515/mt-2006-0003 SN - 0025-5300 VL - 48 IS - 6 SP - 274 EP - 281 PB - De Gruyter CY - Berlin AN - OPUS4-54602 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pfender, Max T1 - Über die Aussagemöglichkeiten der auf die Festigkeitsforschung bezogenen Materialprüfung - Einführender Überblick über Probleme der Tragfähigkeitsermittlung bei Schweißverbindungen N2 - Eine auf den Werkstoff und seine Umwelteinflüsse bezogene Festigkeitsforschung muß auf Vorgänge im elastischen und im überelastischen Beanspruchungsbereich in gleicher Weise bezogen sein. Merkformeln für mechanische Untersuchungen, Parameterwahl und mögliche Zusammenhänge erleichtern die jeweilige Problemstellung, die Kombination entsprechender Untersuchungsverfahren, die Auswahl oder die Entwicklung geeigneter Prüf-, Registrier- und Auswertgeräte sowie die auch auf komplexe Probleme gerichteten Schlußfolgerungen. Beispiele aus der mechanischen Werkstoffprüfung lassen Vorstellungen ableiten über die Vielfalt, die Möglichkeiten und die Notwendigkeit solcher Untersuchungsmethoden. Vor allem interessieren dabei die Beziehungen zwischen der Formänderung und dem Formänderungswiderstand von Proben aus Stoffen und Gemengen und von Konstruktionen bei ein- und mehrachsiger, elastischer und überelastischer, bei zügiger, ruhender, schwingender und stoßförmiger Beanspruchung bis zum Versagen durch unzulässig große Gestaltänderungen, durch Erschöpfen des Formänderungsvermögens, durch Zerrütten der Werkstoffestigkeit oder durch spröden Bruch. Daraus folgt, daß umfangreiche Stoff- und Materialdaten als Grundlage für die zuverlässige und erfolgreiche Prüfung von Werkstoffen und daraus meist im Verbund hergestellten Konstruktionen verfügbar sein sollten. Dafür wiederum ist erforderlich die Beschreibung der Werkstoffe selbst, der für ihr Festigkeitsverhalten typischen Beanspruchungen von zusätzlich einwirkenden Variablen und von Parametern einschließlich der Besonderheiten langer Einwirkungsdauer. Mit dem Denken in solchen Zusammenhängen können grundsätzliche Folgerungen für die Beurteilung der Problemstellung, für die Entwicklung geeigneter Lösungen und für das Erfassen grundsätzlicher Erkenntnisse gewonnen werden. Diese Möglichkeiten gelten in gleicher Weise für die Stoffkunde, für die Werkstoff- und damit auch für die Fügetechnik, für die Festigkeitsforschung und damit für die dabei überall mitwirkende Materialprüfung ebenso wie auf deren Verfahren, Geräte und Einrichtungen. T2 - Internationales Kolloquium "Tragfähigkeitsermittlung bei Schweißverbindungen" CY - Braunschweig, Germany DA - 02.04.1968 PY - 1968 AN - OPUS4-54706 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Hygienic assessment of SLM-printed stainless steel N2 - Elektrochemische Messungen zur hygienischen Bewertung additiv gefertigter Bauteile werden diskutiert. Die Bewertung und Details des Werkstoffs werden beschrieben, Anwendungsbeispiele gezeigt. T2 - Kormat 2022 CY - Online meeting DA - 26.04.2022 KW - Korrosion KW - Trinkwasser KW - Hygienische Bewertung KW - Additive Fertigung PY - 2022 AN - OPUS4-54709 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lohrer, Christian T1 - Normung Explosivstoffe & Pyrotechnik - Quo vadis? N2 - Vorstellung der aktuellen Normungstätigkeiten mit Bezug zu Explosivstoffen und pyrotechnischen Gegenstände. T2 - 43. Informationstagung Sprengtechnik CY - Siegen, Germany DA - 22.04.2022 KW - Normung KW - Zünder KW - Explosivstoffe KW - Pyrotechnik KW - Feuerwerk PY - 2022 AN - OPUS4-54690 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR ED - Stawski, Tomasz ED - Van Driessche, A. E. S. T1 - Special issue "Formation of sulfate minerals in natural and industrial environments" N2 - Sulfate is abundant in the environment and, as a result, sulfate-containing minerals constitute a large and important focus of research. These minerals play an important role in many geochemical and industrial processes, including the sulfur cycle, the construction industry (e.g., plaster of Paris), fault tectonics, acid mine drainage, and even rare biominerals. Important to note are the abundant amounts of sulfate (minerals) located on the surface of Mars, and in meteorites, extending the relevance of this mineral group beyond the realm of our planet. In geological systems, sulfate minerals such as barite are also important for indicating certain sedimentation environments. In this regard, sulfate deposits can be used to evaluate the redox state of ancient oceans during early Earth time periods. KW - Calcium sulfate KW - Sulfates PY - 2020 UR - https://www.mdpi.com/journal/minerals/special_issues/FSMNIE SN - 2075-163X VL - 10(9)-12(3) SP - 10-812-1 EP - 12-299-3 PB - MDPI CY - Basel AN - OPUS4-54700 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gerisch, Wolfgang T1 - Zum Problem der an den Rändern fest eingespannten, elastischen, quadratischen Platte T2 - Vortrag am Institut für Angewandte Mathematik der Eidgenössischen Technischen Hochschule CY - Zurich, Switzerland DA - 24.01.1961 PY - 1961 AN - OPUS4-54641 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lohrer, Christian T1 - Misuse of pyrotechnics - a hazard assessment N2 - The contribution focuses on intentional misuse of pyrotechnic articles, which are for the EU-market CE-marked and tested according to an intended use as declared by the manufacturer. Specific properties of the articles and associated hazards in view of the intended use and - in comparison - the illegal use are presented. Moreover, the basic concepts of the conformity assessment procedures and selected standard requirements for the articles concerned are described. T2 - Security of Explosives pan-European Specialists Network — EXERTER, Virtual Conference - Year 4, topic: “Criminal use of explosives” CY - Online meeting DA - 06.04.2022 KW - Misuse KW - Pyrotechnics KW - Explosives KW - Intended use PY - 2022 AN - OPUS4-54614 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stawski, Tomasz A1 - Van Driessche, A. E. S. T1 - Editorial for special issue "Formation of sulfate minerals in natural and industrial environments" N2 - Sulfate is abundant in the environment and, as a result, sulfate-containing minerals constitute a large and important focus of research. These minerals play an important role in many geochemical and industrial processes, including the sulfur cycle, the construction industry (e.g., plaster of Paris), fault tectonics, acid mine drainage, and even rare biominerals. Important to note are the abundant amounts of sulfate (minerals) located on the surface of Mars, and in meteorites, extending the relevance of this mineral group beyond the realm of our planet. In geological systems, sulfate minerals such as barite are also important for indicating certain sedimentation environments. In this regard, sulfate deposits can be used to evaluate the redox state of ancient oceans during early Earth time periods. KW - Calcium sulfate KW - Sulfates PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-546794 DO - https://doi.org/10.3390/min12030299 SN - 2075-163X VL - 12(3) IS - Special issue "Formation of sulfate minerals in natural and industrial environments" SP - 1 EP - 3 PB - MDPI CY - Basel AN - OPUS4-54679 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lohrer, Christian T1 - Fachbereich 2.5 Konformitätsbewertung Explosivstoffe/Pyrotechnik N2 - Vorstellung der aktuellen Aufgaben und Tätigkeiten des FB 2.5 Konformitätsbewertung Explosivstoffe/Pyrotechnik T2 - 43. Informationstagung Sprengtechnik CY - Siegen, Germany DA - 22.04.2022 KW - Benannte Stelle KW - Konformitätsbewertung KW - Normung KW - FE KW - Beratung Behörden/Ministerien PY - 2022 AN - OPUS4-54688 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lohrer, Christian T1 - Forschungsschwerpunkte im Fachbereich 2.5 Konformitätsbewertung Explosivstoffe/Pyrotechnik N2 - Vorstellung der aktuellen Forschungsthemen mit Bezug zu Explosivstoffen und pyrotechnischen Gegenstände T2 - 43. Informationstagung Sprengtechnik CY - Siegen, Germany DA - 22.04.2022 KW - Alterung von Pyrotechnik KW - Sprengplattieren KW - Fallhammer KW - Zünder PY - 2022 AN - OPUS4-54689 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krüger, Jörg T1 - X-ray hazards and radiation protection aspects in ultrashort laser processing N2 - Ultrashort pulse laser micromachining at repetition rates of several hundreds of kHz allows a cost-effective high precision manufacturing, which makes this method attractive for many industrial applications. Upon exceeding a critical laser intensity, hard X-ray radiation is generated as a side effect. Even if the emitted X-ray dose per laser pulse is low, for currently available high-repetition-rate laser systems the accumulated X-ray dose becomes significant and radiation safety must be considered. Influences of the processing parameters are discussed and radiation protection aspects will be outlined T2 - AKL’22 – International Laser Technology Congress CY - Aachen, Germany DA - 04.05.2022 KW - Ultrashort pulse laser processing KW - X-ray emission KW - Radiation protection PY - 2022 AN - OPUS4-54805 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chambers, M. S. A1 - Hunter, R. D. A1 - Hollamby, M. J. A1 - Pauw, Brian Richard A1 - Smith, A. J. A1 - Snow, T. A1 - Danks, A. E. A1 - Schnepp, Z. T1 - In Situ and Ex Situ X‑ray Diffraction and Small-Angle X‑ray Scattering Investigations of the Sol−Gel Synthesis of Fe3N and Fe3C N2 - Iron nitride (Fe3N) and iron carbide (Fe3C) nanoparticles can be prepared via sol−gel synthesis. While sol−gel methods are simple, it can be difficult to control the crystalline composition, i.e., to achieve a Rietveld-pure product. In a previous in situ synchrotron study of the sol−gel synthesis of Fe3N/Fe3C, we showed that the reaction proceeds as follows: Fe3O4 → FeOx → Fe3N → Fe3C. There was considerable overlap between the different phases, but we were unable to ascertain whether this was due to the experimental setup (side-on heating of a quartz capillary which could lead to thermal gradients) or whether individual particle reactions proceed at different rates. In this paper, we use in situ wide- and small-angle X-ray scattering (wide-angle X-ray scattering (WAXS) and small-angle X-ray scattering (SAXS)) to demonstrate that the overlapping phases are indeed due to variable reaction rates. While the initial oxide nanoparticles have a small range of diameters, the size range expands considerably and very rapidly during the oxide−nitride transition. This has implications for the isolation of Rietveld-pure Fe3N, and in an extensive laboratory study, we were indeed unable to isolate phasepure Fe3N. However, we made the surprising discovery that Rietveld-pure Fe3C nanoparticles can be produced at 500 °C with a sufficient furnace dwell time. This is considerably lower than the previous reports of the sol−gel synthesis of Fe3C nanoparticles. KW - Small-angle X-ray Scattering KW - SAXS KW - Diffraction KW - XRD KW - Scattering KW - Sol-gel KW - Iron nitride KW - Nanoparticles KW - Iron carbide KW - Catalyst KW - In-situ KW - Ex-situ KW - Synthesis KW - Synchrotron PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-548226 DO - https://doi.org/10.1021/acs.inorgchem.1c03442 VL - 61 IS - 18 SP - 6742 EP - 6749 PB - ACS Publications CY - Washington AN - OPUS4-54822 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Hygienische Eigenschaften von additiv gefertigtem 1.4404 in Trinkwasser N2 - Elektrochemische Messungen zur hygienischen Bewertung additiv gefertigter Bauteile werden diskutiert. Die Bewertung und Details des Werkstoffs werden beschrieben, Anwendungsbeispiele gezeigt. T2 - 3. Fachtagung Werkstoffe und Additive Fertigung CY - Dresden, Germany DA - 11.05.2022 KW - Korrosion KW - Trinkwasser KW - Hygiene KW - Additive Fertigung PY - 2022 AN - OPUS4-54829 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scheuschner, Nils T1 - In-situ Prozessüberwachung in der additiven Fertigung von Metallen (PBF-LB /M) mittels TT und ET N2 - Durch die additive Fertigung ergeben sich durch die nun mögliche wirtschaftliche Fertigung hochgradig individueller und komplexer metallischer Bauteile in kleinen Stückzahlen bis hinunter zum Einzelstück für viele Industriebereiche ganz neue Möglichkeiten. Gleichzeitig entstehen jedoch neue Herausforderungen im Bereich der Qualitätssicherung, da sich auf statistischen Methoden beruhende Ansätze nicht anwenden lassen, ohne wiederum die Vorteile der Fertigung massiv einzuschränken. Eine mögliche Lösung für dieses Problem liegt in der Anwendung verschiedener In-situ-Überwachungstechniken während des Bauprozesses. Jedoch sind nur wenige dieser Techniken kommerziell verfügbar und noch nicht so weit erforscht, dass die Einhaltung strenger Qualitäts- und Sicherheitsstandards gewährleistet werden kann. In diesem Beitrag stellen wir die Ergebnisse einer Studie über mittels L-PBF gefertigte Probekörper aus der Nickelbasis-Superlegierung Haynes 282 vor, bei denen die Bildung von Defekten durch lokale Variationen der Prozessparameter wie der Laserleistung provoziert wurde. Die Proben wurden in-situ mittels Thermographie, optischer Tomographie, Schmelzbadüberwachung und Wirbelstromprüfung sowie ex-situ mittels Computertomographie (CT) überwacht, mit dem Ziel, die Machbarkeit und die Aussichten der einzelnen Methoden für die zuverlässige Erkennung der Bildung relevanter Defekte zu bewerten. T2 - DGZfP Jahrestagung 2022 CY - Kassel, Germany DA - 23.05.2022 KW - Additive Manufacturing KW - Thermografie KW - Additive Fertigung KW - Thermography PY - 2022 AN - OPUS4-55851 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scheuschner, Nils T1 - In-situ Monitoring of PBF-LB/M by thermography, optical tomography, melt-pool-monitoring and eddy current N2 - The formation of defects such as keyhole pores is a major challenge for the production of metal parts by Laser Powder Bed Fusion (LPBF). The LPBF process is characterized by a large number of influencing factors which can be hard to quantify. Machine Learning (ML) is a prominent tool to predict the outcome of complex processes on the basis of different sensor data. In this study, a ML model for defect prediction is created using thermographic image features as input data. As a reference, the porosity information calculated from an x-ray Micro Computed Tomography (µCT) scan of the produced specimen is used. Physical knowledge about the keyhole pore formation is incorporated into the model to increase the prediction accuracy. From the prediction result, the quality of the input data is evaluated and future demands on in-situ monitoring of LPBF processes are formulated. T2 - AM Bench 2022 CY - Bethesda, Washingthon DC, USA DA - 15.08.2022 KW - Additive Manufacturing KW - Thermography KW - Additive Fertigung KW - Thermografie PY - 2022 AN - OPUS4-55854 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas A1 - Lehmann, Jens T1 - Einfach und echt schnell - Der KorroPad Test N2 - In diesem dritten Teil wird die KorroPad Prüfmethode vorgestellt und erläutert. T2 - ISER Kursleiterfortbildung 2022 CY - Düsseldorf, Germany DA - 26.09.2022 KW - Korrosion KW - nichtrostender Stahl KW - KorroPad KW - Korrosionsprüfung KW - Schnelltest PY - 2022 AN - OPUS4-55858 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN ED - Czichos, Horst T1 - Hütte - Die Grundlagen der Ingenieurwissenschaften N2 - Die neue Grundlagen-HÜTTE enthält in einem Band das Grundwissen der Ingenieurdisziplinen: - Mathematik und Statistik - Physik - Chemie - Werkstoffe - Technische Mechanik und Strömungsmechanik - Technische Thermodynamik - Elektrotechnik - Meßtechnik - Regelungs- und Steuerungstechnik - Technische Informatik - Entwicklung und Konstruktion In das völlig neu konzipierte Werk sind ergänzend auch allgemeine, für den Ingenieur wichtige Gebiete aufgenommen worden: - Normung - Recht - Patentwesen - Betriebswirtschaft Die Orientierung des Stoffes an den Studiengängen der Technischen Universitäten und Fachhochschulen macht das Buch zu einem unverzichtbaren Bestandteil der Lehrbuch-Grundausstattung eines jeden Ingenieurstudenten. Als Nachschlagekompendium wird es aber auch zum Standardwerk für den in der beruflichen Praxis stehenden Ingenieur. KW - Lehrbuch KW - Nachschlagewerk KW - Ingnieurwissenschaftliches Grundwissen PY - 1989 SN - 3-540-19077-5 SP - 1 EP - 1452 PB - Springer CY - Berlin ET - 29. AN - OPUS4-57456 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dudek, Gabriele T1 - Benefits of Digitization N2 - The presentation will address recent achievements through the introduction of a digital seal and outline the potential future framework for AI-assisted classification decisions in the area of explosives or pyrotechnics transportation. T2 - International Group of experts on the explosion risks of Unstable Substances (IGUS)- Joint Meeting CIE/IGUS-EPP CY - Madrid, Spain DA - 20.04.2023 KW - Explosivstoffe KW - Pyrotechnik KW - Transportklassifizierung KW - Digitalisierung KW - Lagergruppenzuordnung PY - 2023 AN - OPUS4-57410 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Valdestilhas, Andre A1 - Bayerlein, Bernd A1 - Moreno Torres, Benjami A1 - Zia, Ghezal Ahmad Jan A1 - Muth, Thilo T1 - The Intersection Between Semantic Web and Materials Science N2 - The application and benefits of Semantic Web Technologies (SWT) for managing, sharing, and (re-)using of research data are demonstrated in implementations in the field of Materials Science and Engineering (MSE). However, a compilation and classification are needed to fully recognize the scattered published works with its unique added values. Here, the primary use of SWT at the interface with MSE is identified using specifically created categories. This overview highlights promising opportunities for the application of SWT to MSE, such as enhancing the quality of experimental processes, enriching data with contextual information in knowledge graphs, or using ontologies to perform specific queries on semantically structured data. While interdisciplinary work between the two fields is still in its early stages, a great need is identified to facilitate access for nonexperts and develop and provide user-friendly tools and workflows. The full potential of SWT can best be achieved in the long term by the broad acceptance and active participation of the MSE community. In perspective, these technological solutions will advance the field of MSE by making data FAIR. Data-driven approaches will benefit from these data structures and their connections to catalyze knowledge generation in MSE. KW - Linked open data KW - Materials science KW - Ontology KW - Semantic web PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-575506 DO - https://doi.org/10.1002/aisy.202300051 PB - Wiley-VCH GmbH CY - Weinheim AN - OPUS4-57550 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scheuschner, Nils T1 - In-situ monitoring of the laser powder bed fusion process by thermography, optical tomography and melt pool monitoring for defect detection N2 - For the wide acceptance of the use of additive manufacturing (AM), it is required to provide reliable testing methods to ensure the safety of the additively manufactured parts. A possible solution could be the deployment of in-situ monitoring during the build process. However, for laser powder bed fusion using metal powders (PBF-LB/M ) only a few in-situ monitoring techniques are commercially available (optical tomography, melt pool monitoring) but not researched to an extent that allows to guarantee the adherence to strict quality and safety standards. In this contribution, we present results of a study of PBF-LB/M printed parts made of the nickel-based superalloy Haynes 282. The formation of defects was provoked by local variations of the process parameters and monitored by thermography, optical tomography and melt pool monitoring. Afterwards, the defects were characterized by computed tomography (CT) to identify the detection limits of the used in-situ techniques. T2 - LiM Conference 2023 - Lasers in Manufacturing CY - Munich, Germany DA - 26.06.2023 KW - Thermography KW - High temperature alloys KW - Additive Manufacturing KW - PBF-LB/M PY - 2023 AN - OPUS4-57947 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yilmaz, Bengisu A1 - Heimann, Jan A1 - Mustapha, Samir A1 - Charmi, Amir A1 - Prager, Jens T1 - Guided wave ultrasonic features in composite overwrapped pressure vessels towards digital twin N2 - The digitalization of quality control processes and the underlying data infrastructures for safety relevant components, such as hydrogen pressure vessels, plays a significant role in the transition towards Industry 4.0. In the current safety regulations for hydrogen pressure vessels, there is no established concept for structural health monitoring. The development of a reliable structural health monitoring methodology for monitoring the structural integrity of pressure vessels enables a fast-forward transition from personnel- and costintensive recurring inspections, a.k.a. periodic maintenance, to predictive maintenance. In the work presented; we investigated the application of ultrasonic guided wave propagation to monitor and assess the condition of Type IV composite overwrapped pressure vessel (COPV). A sensor network of fifteen piezo-electric wafers is placed on the carbon fibre reinforced composite cylinder. Five different artificial damage configurations are created by gluing two different weight blocks on three different locations. The database containing measured guided wave data sets is enriched by two different boundary conditions. We utilized an open-source software, openBIS labnotebook, to store and analyse experimental datasets. The guided wave ultrasonic signals were investigated and analysed by using commonly used ultrasonic features (e.g., amplitude, frequency, time of flight) as well as non-traditional time-series features (kurtosis, skewness, variance). The features were used to calculate damage index and the detection performance for the results has been evaluated. The results suggest that both traditional and non-traditional features assume significant importance in artificial damage detection. The future works will additionally involve the impacts of operational conditions, such as periodic pressure variations temperature loadings as well as material degradations. T2 - European Conference on Non-Destructive Testing (ECNDT) 2023 CY - Lisbon, Portugal DA - 03.07.2023 KW - NDT4.0 KW - CComposite overwrapped pressure vessels KW - Structural health monitoring KW - Ultrasonic guided waves KW - Predictive maintenance PY - 2023 AN - OPUS4-57950 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN T1 - Forschungsprogramm 2009 - 2010 N2 - In den Zeiten der Globalisierung und der beschleunigten technologischen Entwicklungen lassen sich in den Industrieländern nur mit einer entsprechenden Innovationsdynamik und -dichte die Herausforderungen im Hinblick auf Wachstum, Beschäftigung und Strukturwandel erfüllen. Grundvoraussetzung hierfür ist eine leistungsfähige Forschung. Um die Forschungsinfrastruktur in der Bundesrepublik zu erhalten und global wettbewerbsfähig zu bleiben, sind verstärkte Investitionen des Staates und der Wirtschaft notwendig. Mit den Investitionen im Rahmen der Hightech-Strategie hat die Bundesregierung einen wichtigen Schritt zur Förderung des wissenschaftlich-technischen Fortschritts in Deutschland getan. Die Investitionen in die Forschungsinfrastruktur des Landes sind nun von den Forschungseinrichtungen und Universitäten effektiv und effizient zu nutzen. Für einen möglichst wirksamen Einsatz der Forschungsetats sind Forschungsprogramme sowohl für die Forschungseinrichtung als auch für die Mittelgeber ein wichtiges Instrument im Hinblick auf die Darstellung der Aktivitäten. Dies gilt insbesondere für die Ressortforschungseinrichtungen des Bundes, zu denen die Bundesanstalt für Materialforschung und -prüfung (BAM) zählt. Diese Einrichtungen verfügen über einen klaren Auftrag und ihre Forschung ist mit der Wahrnehmung öffentlicher Aufgaben verbunden. Forschungsprogramme dienen daher besonders in diesen Einrichtungen dazu, Perspektiven im Bereich ihres Aufgabenfeldes sowie ihre Forschungsaktivitäten transparent darzustellen und politisch vertretbar zu machen. Das vorliegende Forschungsprogramm der BAM gibt einen Überblick über die in den nächsten Jahren aktuellen Forschungsthemen und die hierfür erforderlichen Ressourcen und Rahmenbedingungen. PY - 2009 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-578814 SP - 1 EP - 38 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-57881 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ertural, Christina T1 - Automation of machine learning driven interatomic potential generation for predicting vibrational properties N2 - Investigating the phononic properties is beneficial for predicting low thermal conductivity thermoelectric materials.1–3 Employing density functional theory4 takes many calculation steps and consumes a lot of computational resources.5,6 Using machine learning driven interatomic potentials (MLIP, e.g., Gaussian approximation potential,8 GAP) opens up a faster route to phonons7 but in most cases, the potentials are specifically tailored for a certain compound. In this work, we automate the generation of such MLIPs in a Python code-based workflow, based on the automation tools atomate29 and pymatgen10 which combines the automatic DFT computations with the automated fitting of GAPs. Automation enables easier testing, benchmarking and validation.11 We aim to provide the workflow-generated potentials for storage in databases. T2 - 16th International conference on materials chemistry (MC16) CY - Dublin, Ireland DA - 03.07.2023 KW - Interatomic potentials KW - Machine learning KW - Phonons KW - Thermoelectrics PY - 2023 AN - OPUS4-57932 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ertural, Christina T1 - Quantum chemical bonding analysis of functional materials using LOBSTER and automated workflows N2 - A talk on how to use LOBSTER and automated workflows (supported by LobsterPy, atomate2 and more) to do quantum chemical bonding analysis for (functional) materials design. T2 - Gastvortrag Inorganic Chemistry Laboratory, University of Oxford CY - Oxford, UK DA - 04.05.2023 KW - Chemical bonding KW - Automated workflows KW - Functional materials PY - 2023 AN - OPUS4-57933 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ertural, Christina T1 - Workflows and automation (lecture/tutorial) N2 - A lecture and tutorial on how to use workflows and automation methods for quantum chemical calculations. T2 - Invited lecture CY - Oxford, UK DA - 28.04.2023 KW - Workflows KW - Automation KW - Quantum chemical bonding analysis PY - 2023 AN - OPUS4-57934 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Schilling, Markus T1 - Tensile Test Ontology (TTO) N2 - This is the stable version 2.0.1 of the PMD ontology module of the tensile test (Tensile Test Ontology - TTO) as developed on the basis of the 2019 standard ISO 6892-1: Metallic materials - Tensile Testing - Part 1: Method of test at room temperature. The TTO was developed in the frame of the PMD project. The TTO provides conceptualizations valid for the description of tensile test and corresponding data in accordance with the respective standard. By using TTO for storing tensile test data, all data will be well structured and based on a common vocabulary agreed on by an expert group (generation of FAIR data) which will lead to enhanced data interoperability. This comprises several data categories such as primary data, secondary data and metadata. Data will be human and machine readable. The usage of TTO facilitates data retrieval and downstream usage. Due to a close connection to the mid-level PMD core ontology (PMDco), the interoperability of tensile test data is enhanced and data querying in combination with other aspects and data within the broad field of material science and engineering (MSE) is facilitated. The TTO class structure forms a comprehensible and semantic layer for unified storage of data generated in a tensile test including the possibility to record data from analysis, re-evaluation and re-use. Furthermore, extensive metadata allows to assess data quality and reproduce experiments. Following the open world assumption, object properties are deliberately low restrictive and sparse. KW - Ontology KW - Tensile Test KW - Digitalization KW - Plattform MaterialDigital KW - Structured Data PY - 2023 UR - https://github.com/MarkusSchilling/application-ontologies/blob/479311832819af695a2c64fa8eb772f2da398061/tensile_test_ontology_TTO/pmd_tto.ttl UR - https://github.com/materialdigital/core-ontology/blob/59f5727b0437ceea5e3d9fcb8fcd0ac211e92cc3/pmd_tto.ttl PB - GitHub CY - San Francisco, CA, USA AN - OPUS4-57935 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bustamante, Joana A1 - Naik, Aakash A1 - Ertural, Christina A1 - Ueltzen, Katharina A1 - George, Janine T1 - Thermodynamic and Thermoelectric Properties of the Canfieldite, (Ag8SnS6 ), in the Quasi-Harmonic Approximation N2 - Argyrodite-type materials have lately sparked a lot of research interest due to their thermoelectric properties.One promising candidate is canfieldite (Ag8SnS6), which has a Pna21 orthorhombic crystal structure at room temperature (RT). Recently, a new low-temperature (LT) phase transition of canfieldite at 120K has been found. Here, we investigate structural, vibrational and thermodynamic properties of Ag8SnS6 at room- and low-temperature employing density functional theory (DFT) and lattice dynamics computations. Thermal properties calculations were based on the quasi-harmonic approximation (QHA) as implemented in phonopy. We achieve good agreement with experiments. Thermal properties such as the constant-pressure heat capacity (Cp) and thermal conductivity are very close to experimental measurements. Furthermore, we compared RT and LT Ag8SnS6 Grüneisen parameters with argyrodites analogues, Ag8XS6 (X = Sn, Si, Ge), to arrive at an improved T2 - 16th International conference on materials chemistry (MC16) CY - Dublin, Ireland DA - 03.07.2023 KW - Thermoelectric materials KW - DFT KW - QHA KW - Grüneisen parameter PY - 2023 AN - OPUS4-57887 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kröll, Mirco T1 - Benefits of novel tools open to Industry from Open Innovation Testbeds. Effects of harmonised procedures in (digital) Tribology N2 - The work on Tribology, digitalisation, and the harmonised procedures developed in i-TRIBOMAT Open Innovation Testbed was presented. The project develops procedures and shares ideas on how to deal with characterisation techniques and provide services to end users in different places and locations, which is realised by adopting a common and widely agreed procedures. i-TRIBOMAT is active also via YouTube platform to enhance communication and spread the word amongst the interested parties and society. T2 - Workshop of NanoMECommons project: "Materials characterisation challenges to support the industry transition in the digital era" CY - Online meeting DA - 13.12.2021 KW - Tribology KW - i-TRIBOMAT KW - Characterisation KW - Digitalisation KW - Interoperability KW - Harmonisation KW - Green Deal PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-548909 DO - https://doi.org/10.5281/zenodo.6339985 SP - 14 EP - 17 AN - OPUS4-54890 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heßmann, Jennifer T1 - Meeting the challenge of thermal joining of steel and aluminum using a new approach based on melt displacement by electromagnetic forces N2 - Environmental protection, resource conservation and CO2 reduction require new joining concepts for effective multi-material design in automotive lightweight construction. The thermal joining of dissimilar materials, especially the combination of aluminum alloys and steel, is associated with difficulties. Different material properties, such as melting point and coefficient of thermal expansion, complicate joining processes. Furthermore, the insolubility between these materials results in the formation of intermetallic phases. These brittle phases reduce the load-bearing capacity and quality of the joints. The thickness of the intermetallic phases should not reach the critical value of 10 μm to ensure good mechanical properties of the joint. It is known that a two-phase reaction layer consisting of Al5Fe2 and Al3Fe (also known as Al13Fe4) forms at the interface between solid steel and liquid aluminum. Due to high cooling rates, as it is the case in laser beam welding, metastable intermetallic compounds can form different from the equilibrium state. The formation of the intermetallic reaction layer is a diffusion-controlled process. So, it is only possible to control the growth of these phases. This problem has led to use joining methods that do not require the melting of both joining partners. A promising joining method is laser beam welding-brazing, whereby only one joining partner is melted and wets the solid joining partner. Conventional laser beam welding-brazing only results in material-fit joints and often requires the use of expensive filler materials. An additional form-fit could optimize the mechanical performance of the joint. For this reason, a new joining method for overlap configurations of dissimilar materials was developed. A laser beam melts the lower joining partner through a cavity of the upper joining partner. The created melt pool is moved upwards into the cavity of the upper joining partner due to contactless induced Lorentz forces of an AC-magnetic system. The displaced melt creates a form- and material-fit joint after solidification. The advantage of this joining technology is the absence of filler materials, flux agents and expensive auxiliary joining elements. T2 - 5th International Conference Hybrid 2022 - Materials and Structures CY - Leoben, Austria DA - 20.07.2022 KW - Joining dissimilar materials KW - Laser beam welding KW - Electromagnetic forces KW - Steel and aluminium PY - 2022 AN - OPUS4-55534 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Räpke, Toni T1 - Geometrie- und Prozesseinflüsse auf lokale Bauteileigenschaften in der metallischen additiven Fertigung mittels Laserstrahlschmelzen N2 - Die mechanischen Eigenschaften und die Standardparametersätze werden im additiven Fertigungsverfahren Laser Powder Bed Fusion (L-PBF) zumeist an Körpern ermittelt, die unter festen Randbedingungen gefertigt werden. In der Literatur wird allerdings von verschiedenen Autoren auf einen Einfluss von Geometrie und Prozess auf die resultierenden Eigenschaften hingewiesen [1, 2, 3]. Aufgrund des häufig großen Komplexitätsgrads von L-PBF Bauteilen und Prozessen, ist eine Abweichung angenommener Eigenschaften daher nicht auszuschließen. Das kann besonders für tragende und sicherheitsrelevante Komponenten kritisch sein und ist eine Herausforderung für die Qualitätssicherung. Aufwendige Trial-and-Error Versuche sind zumeist die Folge. Ein einheitliches und umfassendes Verständnis der Einflussfaktoren auf die resultierenden Eigenschaften im L-PBF Prozess ist zum aktuellen Stand nicht vorhanden. In diesem Vortrag werden erste Ergebnisse einer Studie vorgestellt, in der systematisch die Bandbreite möglicher Defekt- und Mikrostrukturvariationen in L-PBF Bauteilen am Beispiel der Nickelbasislegierung Haynes 282 untersucht wird. Aufbauend auf einer modellbasierten Beschreibung des lokalen Wärmehaushalts wurden Versuchspläne entwickelt, die eine Vielzahl möglicher Prozess- und Geometriekonfigurationen realer Anwendungen abbilden können. Zur Untersuchung des Geometrieeinflusses wurden typische Geometrieelemente komplexer Strukturen und deren Ausprägungen identifiziert. Prozessseitig wurden die Position im Bauraum, Schwankungen der Laserleistung, die Zwischenlagenzeit und die Belichtungsstrategie innerhalb der Schicht als typische Faktoren berücksichtigt. Die Zwischenlagenzeit bildet dabei Variationen im Bauraumfüllgrad ab. Die Belichtungsstrategie untersucht Effekte wie die Zwischenvektorzeit (engl. inter vector time, IVT) oder die lokale Vektorlänge. Die verschiedenen Konfigurationen wurden metallografisch bewertet. Die bisherigen Ergebnisse können einen Einfluss der Geometrie und des Prozesses auf die Defektbildung und die Mikrostruktur in L-PBF Bauteilen aufzeigen. Durch prozessbegleitende thermografische in situ Messungen konnte außerdem eine Abhängigkeit von lokalen und globalen Temperaturfeldern identifiziert werden. Die Erkenntnisse zeigen zudem, dass der geometrische Einfluss auf den lokalen Wärmehaushalt von Anordnung, Gestalt und Dimensionen der zweidimensionalen Belichtungsbereiche über die Aufbauhöhe abhängt. Das gewonnene Verständnis soll in die Entwicklung von Konstruktionsrichtlinien und Prüfkörpern einfließen, um Variationen lokaler Bauteileigenschaften in der zukünftigen Bauteil- und Prozessauslegung berücksichtigen zu können. T2 - 3. Fachtagung Werkstoffe und Additive Fertigung 2022 CY - Dresden, Germany DA - 11.05.2022 KW - Additive Fertigung KW - L-PBF PY - 2022 AN - OPUS4-55516 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Heuser, Lina A1 - Nofz, Marianne T1 - Alkali and alkaline earth zinc and lead borate glasses: Structure and properties N2 - Low melting Li2O-PbO-B2O3, Me2O-ZnO-B2O3, Me = Li, Na, K, Rb and CaO-ZnO-B2O3 glasses were studied with Raman and infrared spectroscopies to advance the structural understanding of zinc borate glasses as potential candidates for substitution of lead containing glasses. Although the effect of type of alkali ions on the number (N4) of fourfold coordinated boron (B4) in the glasses is small, the alkali ions direct the type of borate groups, i.e., pentaborate in lithium, sodium, and calcium zinc borate glasses, as well as diborate in potassium and rubidium containing ones. Both groups were simultaneously found in Li2O-PbO-B2O3. Alkali ions are mainly responsible for the formation of B4-units and metaborate. Zinc ions favorably compensate non-bridging oxygen and partially form ZnO4. With decreasing N4 and field strength of the alkali ions the atomic packing density, glass transition temper ature and Young’s Modulus also decrease. The coefficient of thermal expansion increases with decreasing N4. KW - Raman spectroscopy KW - IR spectroscopy KW - Alkali zinc borate glasses KW - Lead borate glasses KW - Physical properties KW - Young’s Modulus PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-556109 DO - https://doi.org/10.1016/j.nocx.2022.100109 SN - 2590-1591 VL - 15 SP - 1 EP - 12 PB - Elsevier CY - Amsterdam AN - OPUS4-55610 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Thekkeppat, N. P. A1 - Bhattacharya, Biswajit A1 - Tothadi, S. A1 - Ghosh, S. T1 - Mechanically flexible crystals of styryl quinoline derivatives N2 - Herein, we report three crystals of styryl quinoline derivatives. All these three crystals are mechanically flexible crystals, isostructural and also all of them comply with the common underlying features for elas- tic flexibility like absence of slip plane, criss-cross packing arrangement of neighbouring tapes, presence of weak and dispersive interactions such as halogen bonds, hydrogen bonds etc. The interactions facilitate easy movement of molecules under application of pressure thereby imparting elasticity. Further, the crys- tals were found to be blue light emitting making them promising candidates for optical waveguides. The optical properties were combined with flexibility by using crystal engineering approach towards achiev- ing various applications such as flexible OLEDs, optical waveguides, flexible optoelectronics etc. KW - Mechanical flexibility KW - Halogen bond KW - Fluorescence PY - 2022 DO - https://doi.org/10.1016/j.molstruc.2022.133293 SN - 0022-2860 VL - 1265 SP - 1 EP - 7 PB - Elsevier CY - Amsterdam AN - OPUS4-55549 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Paskin, A. A1 - Couasnon, T. A1 - Perez, J. P. H. A1 - Lobanov, S. S. A1 - Blukis, R. A1 - Reinsch, Stefan A1 - Benning, L. G. T1 - Nucleation and Crystallization of Ferrous Phosphate Hydrate via an Amorphous Intermediate N2 - The fundamental processes of nucleation and crystallization are widely observed in systems relevant to material synthesis and biomineralization; yet most often, their mechanism remains unclear. In this study, we unravel the discrete stages of nucleation and crystallization of Fe3(PO4)2·8H2O (vivianite). We experimentally monitored the formation and transformation from ions to solid products by employing correlated, time-resolved in situ and ex situ approaches. We show that vivianite crystallization occurs in distinct stages via a transient amorphous precursor phase. The metastable amorphous ferrous phosphate (AFEP) intermediate could be isolated and stabilized. We resolved the differences in bonding environments, structure, and symmetric changes of the Fe site during the transformation of AFEP to crystalline vivianite through synchrotron X-ray absorption spectroscopy at the Fe K-edge. This intermediate AFEP phase has a lower water content and less distorted local symmetry, compared to the crystalline end product vivianite. Our combined results indicate that a nonclassical, hydration-induced nucleation and transformation driven by the incorporation and rearrangement of water molecules and ions (Fe2+ and PO4 3−) within the AFEP is the dominating mechanism of vivianite formation at moderately high to low vivianite supersaturations (saturation index ≤ 10.19). We offer fundamental insights into the aqueous, amorphous-to-crystalline transformations in the Fe2+−PO4 system and highlight the different attributes of the AFEP, compared to its crystalline counterpart. KW - Nucleation KW - Crystallization KW - Vivianite KW - Ferrous phosphate hydrate PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-580696 DO - https://doi.org/10.1021/jacs.3c01494 SN - 0002-7863 VL - 145 IS - 28 SP - 15137 EP - 15151 PB - ACS Publications AN - OPUS4-58069 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Madeja, B. A1 - Gebauer, D. A1 - Marsiske, M. R. A1 - Ott, A. A1 - Rückel, M. A1 - Rosenberg, R. A1 - Baken, A. A1 - Stawski, Tomasz M. A1 - Fernandez-Martinez, A. A1 - Van Driessche, A.E.S. A1 - Cölfen, H. A1 - Kellermeier, M. T1 - New insights into the nucleation of portlandite and the effects of polymeric additives N2 - The crystallization of calcium hydroxide (Ca(OH)2, CH, portlandite) is a key process during the early stages of cement hydration. In the present work, we have revisited the formation of this mineral through nucleation and growth from supersaturated aqueous solutions, in the light of the currently emerging picture of multistage “non-classical” crystallization. To that end, we developed a titration-based assay, in which stock solutions of both relevant ions are added simultaneously into a reservoir, where supersaturation increases slowly at constant stoichiometry until nucleation occurs. This procedure allows both pre- and early post-nucleation phenomena to be analyzed quantitatively. Complementarily, the early stages of portlandite mineralization were probed by various advanced characterization techniques, including cryo-transmission electron microscopy (cryo-TEM), in-situ small-angle X-ray scattering (SAXS), pair distribution function (PDF) analysis of high-energy X-ray scattering (HEXS) data, and analytical ultracentrifugation (AUC). The experimental data show that the formation of calcium hydroxide starts with the association of ions into complexes and clusters, which subsequently coalesce to form amorphous nanoparticles – much like what has been observed in the case of calcium carbonate and other prominent minerals. Subsequently, these particles aggregate and build networks, which eventually transform into hexagonal Ca(OH)2 crystals. The presence of a soluble polycarboxylate – as a known inhibitor of portlandite crystallization – does not change the main characteristics of this multistep nucleation pathway, but it proved capable of significantly extending the lifetime of the amorphous intermediate phase and thus delaying the transition to the final crystalline phase. Our observations confirm the notion that “non-classical” crystallization is a much more common phenomenon than initially believed – and that, for minerals forming in aqueous environments, it may actually be the rule rather than the exception. KW - General Materials Science KW - Building and Construction PY - 2023 DO - https://doi.org/10.1016/j.cemconres.2023.107258 SN - 0008-8846 VL - 173 SP - 1 EP - 13 PB - Elsevier B.V. AN - OPUS4-58162 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zare Pakzad, S. A1 - Nasr Esfahani, M. A1 - Tasdemir, Z. A1 - Wollschläger, Nicole A1 - Li, T. A1 - Li, X. A1 - Yilmaz, M. A1 - Leblebici, Y. A1 - Erdem Alaca, B. T1 - Nanomechanical Modeling of the Bending Response of Silicon Nanowires N2 - Understanding the mechanical behavior of silicon nanowires is essential for the implementation of advanced nanoscale devices. Although bending tests are predominantly used for this purpose, their findings should be properly interpreted through modeling. Various modeling approaches tend to ignore parts of the effective parameter set involved in the rather complex bending response. This oversimplification is the main reason behind the spread of the modulus of elasticity and strength data in the literature. Addressing this challenge, a surface-based nanomechanical model is introduced in this study. The proposed model considers two important factors that have so far remained neglected despite their significance: (i) intrinsic stresses composed of the initial residual stress and surface-induced residual stress and (ii) anisotropic implementation of surface stress and elasticity. The modeling study is consolidated with molecular dynamics-based study of the native oxide surface through reactive force fields and a series of nanoscale characterization work through in situ threepoint bending test and Raman spectroscopy. The treatment of the test data through a series of models with increasing complexity demonstrates a spread of 85 GPa for the modulus of elasticity and points to the origins of ambiguity regarding silicon nanowire properties, which are some of the most commonly employed nanoscale building blocks. A similar conclusion is reached for strength with variations of up to 3 GPa estimated by the aforementioned nanomechanical models. Precise consideration of the nanowire surface state is thus critical to comprehending the mechanical behavior of silicon nanowires accurately. Overall, this study highlights the need for a multiscale theoretical framework to fully understand the size-dependent mechanical behavior of silicon nanowires, with fortifying effects on the design and reliability assessment of future nanoelectromechanical systems. KW - Silicon nanowires KW - Native oxide KW - Surface stress KW - Surface elasticity KW - Mechanical behavior PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-581676 DO - https://doi.org/10.1021/acsanm.3c02077 SP - 1 EP - 14 PB - ACS Publications AN - OPUS4-58167 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ivanov, V.V. A1 - Tielemann, Christopher A1 - Avramova, K. A1 - Reinsch, Stefan A1 - Tonchev, V. T1 - Modelling crystallization: When the normal growth velocity depends on the supersaturation N2 - The crystallization proceeds by the advance of the crystal faces into the disordered phase at the expense of the material excess, the supersaturation. Using a conservation constraint for the transformation ratio α∈[0,1] as complementing the rescaled supersaturation to 1 and a kinetic law for the normal growth velocity as function of the supersaturation raised to power g, the growth order, we derive an equation for the rate of transformation dα/dt. We integrate it for the six combinations of the three spatial dimensions D = 1, 2, 3 and the two canonical values of g = 1, 2 towards obtaining expressions for αDg. The same equation, with g = 1 and D = n (n is the so called Avrami exponent) is obtained when taking only the linear in α term from the Taylor’s expansion around α = 0 of the model equation of Johnson-Mehl-Avrami-Kolmogorov (JMAK). We verify our model by fitting datasets of α21 and α31 (from α = 0 to αupper = 0.999) with JMAK to obtain from the fit n = 1.725, 2.43, resp. We show further how the values of n depend on the value of αupper to which the fit is performed starting always from 0. Towards building a validation protocol, we start with validating α21 with published results. KW - Crystallization KW - Supersaturation KW - Growth kinetics KW - Growth rate KW - JMAK model PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-581706 DO - https://doi.org/10.1016/j.jpcs.2023.111542 SN - 0022-3697 VL - 181 SP - 1 EP - 10 PB - Elsevier Ltd. AN - OPUS4-58170 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Cios, G. A1 - Winkelmann, A. A1 - Nolze, Gert A1 - Tokarski, T. A1 - Rychlowski, L. A1 - Dan, L. A1 - Bala, P. T1 - Mapping of lattice distortion in martensitic steel—Comparison of different evaluation methods of EBSD patterns N2 - To visualize the varying tetragonal distortions in high carbon martensitic steels by EBSD, two different approaches have been applied on backscattered Kikuchi diffraction (BKD) patterns. A band-edge refinement technique called Refined Accuracy (RA) (Oxford Instruments) is compared with a technique called Pattern Matching (PM), which optimizes the fit to a simulated BKD signal. RA distinguishes between hypothetical phases of different fixed 𝑐∕𝑎, while PM determines a best fitting continuous 𝑐∕𝑎 by projective transformation of a master pattern. Both techniques require stored BKD patterns. The sensitivity of the 𝑐∕𝑎-determination was tested by investigating the microstructure of a ferritic steel with an expected 𝑐∕𝑎 = 1. The influence of the Kikuchi pattern noise on 𝑐∕𝑎 was compared for a single or 40 averaged frames per measuring point, and turned out to be not significant. The application of RA and PM on the martensitic microstructure delivered qualitatively similar maps of 𝑐∕𝑎. The comparison of RA and PM shows that RA is suitably fast and precise during mapping the martensite 𝑐∕𝑎 ratio in analyses of high carbon martensite, especially for fast initial surveys. As RA leads quantitatively to higher noise in 𝑐∕𝑎, the PM analysis can be used for higher precision results. KW - EBSD KW - Steel KW - Martensite KW - Tetragonality KW - Strain PY - 2023 DO - https://doi.org/10.1016/j.ultramic.2023.113824 VL - 253 SP - 1 EP - 11 AN - OPUS4-58158 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Liehr, A. A1 - Wegener, T. A1 - Degener, Sebastian A1 - Bolender, A. A1 - Möller, N. A1 - Niendorf, T. T1 - Experimental Analysis of the Stability of Retained Austenite in a Low‐Alloy 42CrSi Steel after Different Quenching and Partitioning Heat Treatments N2 - Quenching and partitioning (Q&P) steels are characterized by an excellent combination of strength and ductility, opening up great potentials for advanced lightweight components. The Q&P treatment results in microstructures with a martensitic matrix being responsible for increased strength whereas interstitially enriched metastable retained austenite (RA) contributes to excellent ductility. Herein, a comprehensive experimental characterization of microstructure evolution and austenite stability is carried out on a 42CrSi steel being subjected to different Q&P treatments. The microstructure of both conditions is characterized by scanning electron microscopy as well as X‐ray diffraction (XRD) phase analysis. Besides macroscopic standard tensile tests, RA evolution under tensile loading is investigated by in situ XRD using synchrotron and laboratory methods. As a result of different quenching temperatures, the two conditions considered are characterized by different RA contents and morphologies, resulting in different strain hardening behaviors as well as strength and ductility values under tensile loading. In situ synchrotron measurements show differences in the transformation kinetics being rationalized by the different morphologies of the RA. Eventually, the evolution of the phase specific stresses can be explained by the well‐known Masing model. KW - Condensed Matter Physics KW - General Materials Science PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-581618 DO - https://doi.org/10.1002/adem.202300380 SN - 1438-1656 VL - 25 IS - 17 SP - 1 EP - 16 PB - Wiley AN - OPUS4-58161 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishurova, Tatiana T1 - 3D Imaging and residual stress analysis of additively manufactured materials N2 - The focus of the presentation focus will be on 3D imaging by means of X-ray Computed Tomography (XCT) at the lab and at synchrotron, and the non-destructive residual stress (RS) characterization by diffraction of additively manufactured (AM) materials in BAM (Berlin, Germany). The manufacturing defects and high RS are inherent of AM techniques and affect structural integrity of the components. Using XCT the defects size and shape distribution as well as geometrical deviations can be characterized, allowing the further optimization of the manufacturing process. Diffraction-based RS analysis methods using neutron and synchrotron X-rays at large scale facilities offer the possibility to non-destructively spatially resolve both surface and bulk RS in complex components and track their changes following applied thermal or mechanical loads. T2 - The International Symposium on Nondestructive Characterization of Materials 2023 CY - Zurich, Switzerland DA - 15.08.2023 KW - Additive manufacturing KW - Residual stress KW - X-ray computed tomography PY - 2023 AN - OPUS4-58113 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tran, T. A1 - Kodisch, C. A1 - Schöttle, M. A1 - Pech May, Nelson Wilbur A1 - Retsch, M. T1 - Characterizing the thermal diffusivity of single, micrometer-sized fibers via high-resolution lock-in thermography N2 - Many advanced materials consist of fibers. They are used as nonwovens, fabrics, or in composite materials. Characterization of individual fibers allows us to predict resulting material properties. We present a measurement setup and analysis software to characterize individual, micrometer-sized fibers fast and reliably. The setup is based on the lock-in thermography principle. Thermal diffusivity values of seven reference samples agree very well with previously reported values. We use our setup to investigate critical measurement parameters like excitation frequency, excitation power, pixel size, and fiber orientation. Our results show that fibers with subpixel diameters can be measured even if they are not aligned. However, special care has to be taken to choose an adequate excitation power. Measurements at high intensities can underestimate thermal diffusivity even though the raw data looks reasonable. By automatically measuring at different excitation powers, our setup solves this issue. KW - Surfaces, coatings and films KW - Physical and theoretical chemistry KW - General energy KW - Electronic, optical and magnetic materials PY - 2022 DO - https://doi.org/10.1021/acs.jpcc.2c04254 SN - 1932-7455 VL - 126 IS - 32 SP - 14003 EP - 14010 PB - American Chemical Society (ACS) CY - Washington, DC AN - OPUS4-58128 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wilke, Olaf T1 - Harmonised test standard EN 16516 - common approach for all building products for interiors N2 - The presentation gives general information about the European Standard EN 16516 “Construction products – Assessment of release of dangerous substances – Determination of emissions into indoor air”. This test standard was developed based on the mandate M/366 of the European commission and is a horizontal reference method for the determination of volatile organic compounds (VOC) from different classes of construction (building) products. Specific test conditions are to be selected by the product TCs (technical committees) in a way that a product is tested under its intended condition of use. The test is based on the use of emission test chambers which are operated at constant air change rate and climate (23°C, 50 % r.h.) over 28 days. The standard defines the conditions and requirements for the measurement including loading factor, air change rate, sampling, analysis and calculation of emission rates of the substances. A 30 m³ reference room is described which is used to calculate air concentrations from the determined emission rates. The standard EN 16516 enables the evaluation of construction products regarding their emissions into indoor air under defined and comparable conditions. The evaluation includes the determination of identified target compounds, non-identified target compounds, volatile carcinogenic compounds and the sum values TVOC, TSVOC and R. T2 - UBA Conference - Limiting health impacts of construction products regarding VOC CY - Online meeting DA - 20.04.2021 KW - Building products KW - EN 16516 KW - Emisson testing KW - Construction products PY - 2021 AN - OPUS4-58079 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Trappe, Volker A1 - Kalinka, Gerhard A1 - Loose, Florian T1 - Carbon fibre composites exemplarily research at BAM N2 - Lightweighting as a cross-cutting technology contributes significantly to achieve the European Green Deal goals. Based on, but not limited to, advanced materials and production technologies, the demand for natural resources and CO2 emmissions are reduced by lightweighting during production, as well as use phase. Therefore, lightweighting is a crucial transformation technology assisting in decoupling economic growth from resource consumption. In this manner, lightweighting contributes significantly as a key technology of relevance for many industrial sectors such as energy, mobility, and infrastructure, towards resource efficiency, climate action and economic strength, as well as a resilient Europe. To strengthen international partnerships, addressing global issues of today at the edge of science with high performance lightweight material based on carbon fibers, an overview about the BAM expertise in carbon fiber reinforced materials is given. T2 - Meeting KCarbon CY - Berlin, Germany DA - 15.06.2023 KW - Lightweighting KW - Carbon Fibers KW - Recycling KW - Push-out Test KW - multi scale testing PY - 2023 AN - OPUS4-58094 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wilrich, Cordula T1 - Ist jeder Gefahrstoff gefährlich? N2 - Die Begriffe gefährlicher Stoff und Gefahrstoff werden häufig nicht unterschieden – in vielen Fällen resultieren aber durch den Kontext auch keine Missverständnisse. Tatsächlich bestehen aber Unterschiede – sowohl inhaltlich als auch bezüglich des Rechtsbereichs, der jeweils für sie gilt. Stoffe sind gefährlich, wenn sie den Kriterien der CLP-Verordnung für physikalische Gefahren, Gesundheitsgefahren oder Umweltgefahren entsprechen. Sie werden dann im Sinne der CLP-Verordnung entsprechend eingestuft und es ergeben sich Pflichten bezüglich des Inverkehrbringens innerhalb der EU. Gefahrstoffe sind in der Gefahrstoffverordnung definiert. Sie beinhalten die gefährlichen Stoffe und weitere nicht notwendigerweise als gefährlich eingestufte Stoffe. Das Ziel ist vor allem der Schutz von Beschäftigten bei Tätigkeiten mit Gefahrstoffen – es handelt sich also um eine Arbeitsschutzvorschrift. Dieser Aufsatz stellt gefährliche Stoffe in ihrem Kontext vor, gibt einen Überblick über die Prinzipien und Rechtsfolgen sowie Hinweise auf weiterführende Informationen und stellt ihnen die Gefahrstoffe gegenüber. KW - Chemikalienrecht KW - CLP-Verordnung KW - Gefährlicher Stoff KW - Gefahrstoff KW - Gefahrstoffverordnung KW - Gefahrstoffrecht KW - REACH KW - Sicherheitsdatenblatt KW - SDB PY - 2023 UR - https://beck-online.beck.de/?vpath=bibdata/zeits/ARP/2023/cont/ARP.2023.H06.NAMEINHALTSVERZEICHNIS.htm SN - 2698-3710 VL - 2023 IS - 6 SP - 162 EP - 167 PB - C.H. Beck CY - München AN - OPUS4-57736 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lohrer, Christian T1 - Explosivstoffe & Pyrotechnik – Neues von der Normung und den benannten Stellen N2 - Überblick über aktuelle Normungsarbeiten im CEN/TC 212 (Pyrotechnik) und CEN/TC 321 (Zivile Explosivstoffe) gemäß Normungsauftrag der EU-KOM. Weiterhin Bericht über Aktivitäten im Forum der benannten Stellen nach 2013/29/EU (Pyrotechnik) und 2014/28/EU (Zivile Explosivstoffe) und Auswertung Open Space-Diskussionen der Veranstaltung. T2 - 15. Informationsveranstaltung "Sprengstoffe und Pyrotechnik" CY - Berlin, Germany DA - 19.06.2023 KW - Pyrotechnik KW - Explosivstoffe KW - Bescheide KW - Zertifizierung PY - 2023 AN - OPUS4-57742 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - John, Elisabeth A1 - Lothenbach, Barbara ED - Carter, C. B. T1 - Cement hydration mechanisms through time – a review N2 - In this article the progress of the research on cement hydration mechanisms is critically reviewed, starting with the work of Le Chatelier and Michaelis during the late 19th century. Proposed mechanisms are discussed in the light of experimental data to highlight the role of new or improved analytical techniques. The focus of this article lies on the dormant period and the silicate reaction. Today many of the mechanisms proposed throughout time cannot withstand experimental evidence and need to be rejected, including the classical protective hydrate layer theory. However, it seems likely that hydrated surface species are involved in the mechanism. Theories that aim to explain the rate changes solely based on the nucleation and growth of portlandite can also not withstand experimental evidence. Nevertheless, the retardation of portlandite crystal growth through silicate ions is a relevant factor. Especially since it might present a mechanism for the nucleation of calcium silicate hydrate (C-S-H), backing up theories that propose C-S-H and portlandite to grow from the same nuclei. Finally, an overview over facts, that are currently considered to be valid and hence need to be regarded in future mechanisms is given. KW - Cement hydration KW - Calcium silicate hydrate PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-577460 DO - https://doi.org/10.1007/s10853-023-08651-9 SN - 1573-4803 VL - 58 IS - 24 SP - 9805 EP - 9833 PB - Springer Science + Business Media B.V CY - Dordrecht [u.a.] AN - OPUS4-57746 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN T1 - Forschungsprogramm 2019 - 2021 N2 - Die voranschreitende Digitalisierung, die Globalisierung sowie die daraus resultierende beschleunigte technologische Entwicklung bringen heute für die Industrieländer Herausforderungen im Hinblick auf Wachstum, Beschäftigung und Strukturwandel mit sich, denen nur mit einer entsprechenden Innovationsdynamik und -dichte begegnet werden kann. Grundvoraussetzung hierfür ist eine leistungsfähige Forschung und Entwicklung ebenso wie Wissens- und Technologietransfer zur Umsetzung von Forschungsergebnissen in marktfähige Produkte und Dienstleistungen. Europa hat sich im Rahmen des Lissabon-Prozesses zum Ziel gesetzt, den Anteil der Forschungsausgaben am Bruttoinlandsprodukt auf 3 % zu steigern. Um die Forschungsinfrastruktur in der Bundesrepublik zu stärken und global wettbewerbsfähig zu bleiben, hat die Bundesregierung mit der Hightech-Strategie 2025 einen weiteren wichtigen Schritt zur Förderung des wissenschaftlich-technischen Fortschritts in Deutschland getan. Forschungsprogramme sind sowohl für Forschungseinrichtungen als auch für Mittelgeber ein wichtiges Instrument für die Darstellung und Steuerung ihrer Aktivitäten. Dies gilt auch für die Bundeseinrichtungen mit Forschungs- und Entwicklungsaufgaben, zu denen die Bundesanstalt für Materialforschung und -prüfung (BAM) zählt. Die BAM verfügt über einen klaren gesetzlichen Auftrag für die Sicherheit in Technik und Chemie. Ihre Forschung ist mit der Wahrnehmung öffentlicher Aufgaben verbunden. Das Forschungsprogramm zeigt Perspektiven im Bereich ihres Aufgabenfeldes sowie ihrer damit verbundenen Forschungsaktivitäten transparent und politisch nutzbar auf und dient darüber hinaus der Koordinierung der Ressortforschung. Das Forschungsprogramm der BAM wird alle zwei Jahre aktualisiert. Es gibt einen Überblick über die aktuellen und zukünftigen Forschungsthemen und die hierfür erforderlichen Rahmenbedingungen. PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-577499 SP - 1 EP - 44 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-57749 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - PMD Workshop: Use and benefits of the PMDco N2 - This is an interactive workshop of the Plattform MaterialDigital (PMD) on Semantic Web technologies (SWT) where we delve into the world of ontology development and data structuring in the field of materials science and engineering (MSE). This workshop is designed to equip participants with essential skills in categorizing classes within ontologies, with a special emphasis on the PMD Core Ontology (PMDco). Discover the immense value of ontologies for MSE data reproducibility and reuse and harness the power of PMDco to foster your data management practices. In this workshop, you will explore the intricacies of class categorization when developing ontologies in the MSE domain. Through interactive discussions and hands-on exercises, you will learn effective techniques for structuring and organizing ontologies to enhance data retrieval and analysis. You will gain valuable insights into best practices and considerations for class categorization, aiming at optimal data organization and management within your MSE projects. One of the highlights of this workshop is the introduction to PMDco, a mid-level ontology in the field of MSE developed community-driven in the frame of the project PMD. Learn about PMDco, its underlying concepts, and its application in detail. Discover how PMDco provides a comprehensive framework for MSE data representation, enabling seamless integration and interoperability across different systems and platforms. In addition to exploring PMDco, this workshop will illustrate the benefits of data interoperability and SWT with respect to leveraging the full potential of MSE data. T2 - NFDI MatWerk Conference 2023 CY - Siegburg, Germany DA - 27.06.2023 KW - Workshop KW - Ontology KW - Plattform MaterialDigital KW - PMDco PY - 2023 AN - OPUS4-57802 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - Plattform MaterialDigital in DIN NA 062-01-42 AA N2 - In dieser Präsentation werden die letzten Entwicklungen in der Plattform MaterialDigital (PMD) im DIN Normenausschuss 062-01-42 AA zur Zug- und Duktilitätsprüfung für Metalle vorgestellt. Dabei werden hauptsächlich die Entwicklungen und Neustrukturierung der PMD Core Ontology (PMDco) sowie die entsprechende Anpassung der Zugversuchsontologie (Tensile Test Ontology - TTO) inklusive des Datenmappings adressiert. Für das Datenmapping wurde ein speziell im Zusammenhang mit der PMD erstellter Zugversuchsdatensatz verwendet, welcher frei verfügbar in einem online Zenodo Repository veröffentlicht ist. Weiterhin wird die Weiterentwicklung der Norm in Verbindung mit ihrer folgenden Revision hinsichtlich der Integration von Aspekten zur Digitalisierung in der Materialwissenschaft und Werkstofftechnik sowie der Verwendung von semantischen Technologien, wie unter anderem ontologischen Repräsentationen von Materialien und Prozessen, diskutiert. T2 - DIN NA 062-01-42 AA Meeting CY - Berlin, Germany DA - 14.06.2023 KW - Ontologie KW - Semantic Web Technologies KW - Normung KW - DIN KW - Plattform MaterialDigital KW - Zugversuch KW - Tensile Test KW - Materialcharakterisierung PY - 2023 AN - OPUS4-57803 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krüger, Jörg T1 - Unwanted X-ray emission in ultrashort pulse laser processing: From metallic to biological materials N2 - Ultrashort laser pulses have become established in many industrial processes. Additionally, they are also an integral part of medical applications especially in ophthalmology and to some extent in dentistry. The availability of highly repetitive powerful laser sources and advanced laser beam control systems have favored these developments. However, the laser processing may be accompanied by the generation of unwanted X-rays. Small doses per laser pulse can accumulate to significant dose levels at high laser pulse repetition rates. Moreover, burst mode processing increases the X-ray dose rates compared to single pulse use and results in X-ray photon energies up to 40 keV for tungsten targets. For laser treatment of human teeth, clearly noticeable X-ray skin dose rates can be found. The paper summarizes the current state of the art in the field of undesired generation of X-ray radiation during ultrashort pulse laser processing in air. T2 - Lasers in Manufacturing 2023 (LiM 2023) CY - Munich, Germany DA - 26.06.2023 KW - Ultrashort laser pulses KW - Laser-induced X-ray emission KW - Secondary hazard PY - 2023 AN - OPUS4-57816 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Karafiludis, Stephanos A1 - Stawski, Tomasz T1 - Crystallization study of transition metal phosphates: Characterization of a non-classical crystallization pathway N2 - Industrial and agricultural waste streams (waste waters, sludges, tailings etc.), which contain high concentrations of NH4+, PO43- and transition metals, are environmentally harmful due to their toxic pollutants. At the same time, phosphorus and selective transition metals such as Cobalt could be potentially depleted as a critical raw material due to the high demand and rapidly declining natural ore deposits. Therefore, due to simultaneous scarcity and abundance, the phosphorus and 3d metal recovery from agricultural, industrial, mining, or urban wastewaters have been an important factor in sustaining our global consumption and preservation of the natural environment. Typically, separate pathways have been considered to extract hazardous substances such as transition metals or phosphate, independently from each other. Here, we investigate the crystallization of transition metal phosphate (TMP) compounds (NH4MPO4∙6H2O, M3(PO4)2∙8H2O with M = Ni2+, Co2+, NixCo1-x2+ M-struvite and M-phosphate octahydrate) out of aqueous solutions, which allow for P, ammonia and metal co-precipitation. The precipitation of these compounds from industrial and agricultural waste waters has high potential as a P- and 3d metal recovery route. For this purpose, a detailed understanding of the crystallization process beginning from combination of solved ions and ending in a final crystalline product is required. Through adjusting the reaction conditions, the stability, crystallite size and morphology of the as-obtained TMPs could be controlled. Detailed investigations of the precipitation process in time using ex- and in-situ techniques provided new insights into their non-classical crystallization mechanism/crystal engineering of these materials. These TMPs involve transitional colloidal nanophases during the crystallization process. Over time, their complex amorphous framework changes significantly resulting simultaneously in an agglomeration and densification of the compound. After extended reaction times these colloidal nanophases condensed to a final crystal. However, the reaction kinetics of the formation of a final crystalline product and the lifetime of these intermediate phases vary significantly depending on the metal cation involved in the precipitation process. Ni-struvite is stable in a wide reactant concentration range and at different metal/phosphorus (M/P)-ratios, whereas Co tends to form Co-struvite and/or Co-phosphate octahydrate depending on the (M/P)-ratio. The mixed NixCo1-x system shows a significantly different crystallization behavior and reaction kinetics of the precipitation compared to the pure endmembers. The observed various degree of stability could be linked to the octahedral metal coordination environment in these compounds. The achieved level of control over the precipitates, is highly desirable for 3d- and P-recovery methods. Under this paradigm, the crystals can be potentially upcycled as precursor materials for (electro)catalytical applications. T2 - HZB Usermeeting 2023 CY - Berlin, Germany DA - 22.06.2023 KW - Struvite KW - Transition metal KW - Phosphates KW - Crystallization KW - Amorphous phases PY - 2023 AN - OPUS4-57775 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gradt, Thomas T1 - Reibungszahlen von Holz-Holz- und Holz-Stahl-Kontakten für Stoßdämpfer von CASTOR-Behältern N2 - Holz wird vielfach in Stoßdämpfern von Transportbehältern für radioaktives Material eingsetzt. Dafür wird oftmals Fichtenholz verwendet. Die Reibung zwischen den dabei entstehenden Grenzflächen ist von entscheidender Bedeutung. Die Ergebnisse hierzu zeigen eine gleichmäßige, mit steigender Temperatur abfallende Reibung. T2 - 63. Tribologie Fachtagung CY - Göttingen, Germany DA - 26.09.2022 KW - Reibung KW - Hokz-Holz-Kontakte KW - Holz-Stahl-Kontakte KW - CASTOR-Behälter KW - Stoßdämpfer PY - 2022 AN - OPUS4-56018 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gradt, Thomas A1 - Martin, Martin A1 - Gleim, Tobias T1 - Reibungszahlen von Holz-Holz- und Holz-Stahl-Kontakten für Stoßdämpfer von CASTOR-Behältern N2 - Holz wird vielfach in Stoßdämpfern von Transportbehältern für radioaktives Material eingesetzt. Dafür wird oftmals Fichtenholz verwendet, das in mehreren Lagen und senkrecht zueinander liegender Faserrichtung zwischen einer inneren und einer äußeren Stahlhülle eingebaut wird. Die Reibung zwischen den dabei entstehenden Grenzflächen ist von entscheidender Bedeutung für die Stoß- und Energieabsorption, z. B. bei einem Aufprall des Behälters auf eine harte Unterlage. Um detaillierte Informationen für entsprechende numerische Simulationen zu bekommen, wurden in dieser Arbeit die Reibungszahlen von Holz-Holz- und Holz-Stahl-Paarungen bei für derartige Behälter relevanten Beanspruchungsbedingungen im Temperaturbereich zwischen -40°C und 90°C gemessen. Die Ergebnisse zeigen eine gleichmäßige, mit steigender Temperatur abfallende Reibung, wobei die Werte für Holz-Stahl-Paarungen zwischen 0,43 bei -40°C und 0,22 bei 90°C sowie für Holz-Holz-Kontakte zwischen 0,3 bei -40°C und 0,24 bei 90°C liegen. T2 - 63. Tribologie-Fachtagung 2022 CY - Göttingen, Germany DA - 26.09.2022 KW - Reibung KW - Holz-Holz-Kontakte KW - Holz-Stahl-Kontakte KW - CASTOR-Behälter KW - Stoßdämpfer PY - 2022 SN - 978-3-9817451-7-7 SP - 23/1 EP - 23/4 AN - OPUS4-56021 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gradt, Thomas T1 - Tribologisches Verhalten von a-C:H- und ta-C-Schichten in Methan- und Wasserstoffumgebung N2 - Verschleißfeste Kohlenstoffschichten mit niedriger Reibung sind hervorragend für Anwendungen in der Erdgas- und Wasserstofftechnologie geeignet. Einige Varianten versagen jedoch in inerter Umgebung, was für die praktische Anwendung sehr nachteilig ist. Im Vortrag werden Beispiele aus Modellversuchen für verschiedene Varianten, auch für Flüssigmethan-Umgebung gezeigt. T2 - Workshop: Nachhaltigkeit durch Tribologische Schichten CY - Karlsruhe, Germany DA - 17.05.2022 KW - Reibung KW - Kohlenstoffschichten KW - Methan KW - Wasserstoff KW - Tribologie PY - 2022 AN - OPUS4-56014 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kröll, Mirco T1 - On the quality of wear volume data of laboratory model tests N2 - European tribological research organisations unify their capabilities for the European Tribology Centre (https://www.i-tribomat.eu/). At its core is a database, which data are made comparable and trusted via harmonised procedures for their generation. This contribution will focus on wear volume data. T2 - 63. Tribologie-Fachtagung 2022 CY - Göttingen, Germany DA - 27.09.2022 KW - Tribology KW - i-TRIBOMAT KW - Characterisation KW - Digitalisation KW - Harmonisation KW - Round robin tests KW - Interlaboratory tests KW - Wear volume PY - 2022 AN - OPUS4-55880 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kröll, Mirco A1 - Grundtner, R. A1 - Newrkla, K. A1 - Pagano, F. A1 - Nyberg, E. A1 - Heino, V. A1 - Spaltmann, Dirk T1 - On the quality of wear volume data of laboratory model tests N2 - European tribological research organisations unify their capabilities for the European Tribology Centre (https://www.i-tribomat.eu/). At its core is a database, which data are made comparable and trusted via harmonised procedures for their generation. This contribution will focus on wear volume data. T2 - 63. Tribologie-Fachtagung 2022 CY - Göttingen, Germany DA - 26.09.2022 KW - Tribology KW - i-TRIBOMAT KW - Characterisation KW - Digitalisation KW - Harmonisation KW - Round robin tests KW - Interlaboratory tests KW - Wear volume PY - 2022 SN - 978-3-9817451-7-7 SP - 192 EP - 194 PB - Gesellschaft für Tribologie e.V. AN - OPUS4-55881 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Griesche, Axel A1 - Pfretzschner, Beate A1 - Taparli, Ugur Alp A1 - Kardjilov, N. T1 - Time-Resolved Neutron Bragg-Edge Imaging: A Case Study by Observing Martensitic Phase Formation in Low Temperature Transformation (LTT) Steel during GTAW N2 - Polychromatic and wavelength-selective neutron transmission radiography were applied during bead-on-plate welding on 5 mm thick sheets on the face side of martensitic low transformation temperature (LTT) steel plates using gas tungsten arc welding (GTAW). The in situ visualization of austenitization upon welding and subsequent α’-martensite formation during cooling could be achieved with a temporal resolution of 2 s for monochromatic imaging using a single neutron wavelength and of 0.5 s for polychromatic imaging using the full spectrum of the beam (white beam). The spatial resolution achieved in the experiments was approximately 200 µm. The transmitted monochromatic neutron beam intensity at a wavelength of λ = 0.395 nm was significantly reduced during cooling below the martensitic start temperature M s since the emerging martensitic phase has a ~10% higher attenuation coefficient than the austenitic phase. Neutron imaging was significantly influenced by coherent neutron scattering caused by the thermal motion of the crystal lattice (Debye–Waller factor), resulting in a reduction in the neutron transmission by approx. 15% for monochromatic and by approx. 4% for polychromatic imaging. KW - Neutron radiography KW - Debye–Waller factor KW - Austenite-to-martensite transformation KW - Low transformation temperature (LTT) steel KW - Bragg-edge imaging KW - Gas tungsten arc welding (GTAW) PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-559077 DO - https://doi.org/10.3390/app112210886 VL - 11 IS - 22 PB - MDPI AN - OPUS4-55907 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 52, Heft 4 T3 - Amts- und Mitteilungsblatt der BAM - 4/2022 KW - Zulassungen KW - Anerkennungen PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-567677 SN - 0340-7551 VL - 52 IS - 4 SP - 405 EP - 460 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-56767 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Brinkmann, M. A1 - Wiehle, Philipp T1 - Correlation between relative humidity and the strength and deformation characteristics of unstabilised earth masonry N2 - The mechanical properties of unstabilised earthen building materials are distinctively influenced by changes in material moisture content. However, this moisture-dependency often remains unconsidered in the calculation of the load-bearing capacity of earth constructions. This paper aims to derive a convenient way to sufficiently consider the impact of different material moisture contents on the mechanical properties of unstabilised earth masonry. Therefore, the influence of relative humidity and temperature on the strength and deformation characteristics of unstabilised earth blocks, earth mortar and earth masonry is evaluated by conducting compression tests under various climate conditions. The results show that the compressive strength and the modulus of elasticity are linearly correlated with the relative humidity, whereas changes in temperature at constant relative humidity have no significant influence. To account the distinct moisture-dependency, a general applicable modification factor for unstabilised earthen materials is provided, which enables the adjustment of the compressive strength and the modulus of elasticity in dependency of arbitrary hygroscopic material moisture contents. KW - Earth masonry KW - Earth blocks KW - Relative humidity KW - Modulus of elasticity KW - Moisture KW - Compressive strength KW - Stress–strain-relation PY - 2023 DO - https://doi.org/10.1016/j.conbuildmat.2022.130048 SN - 0950-0618 VL - 366 IS - 22 SP - 1 EP - 11 PB - Elsevier BV AN - OPUS4-56732 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bettge, Dirk A1 - Klinger, Christian T1 - Schadensanalyse an Fahrradkomponenten - Fraktographie, Ursachen, Prävention N2 - Komponenten von Fahrrädern werden im Betrieb vorwiegend schwingend beansprucht. Typische Werkstoffe sind Stahl, Aluminiumlegierungen, Messing, CFK und thermoplastische Kunststoffe. Da es sich, unabhängig von der Preiskategorie, um konstruktiven Leichtbau handelt, werden einige Bauteile betriebsfest mehr oder weniger weit oberhalb der Dauerfestigkeit ausgelegt. Die im normalen Betrieb auftretenden Schäden sind daher weit überwiegend Schwingbrüche. Andere Schadensmechanismen wie z.B. Korrosion spielen quantitativ eine untergeordnete Rolle. Schwingbrüche treten nach einer Periode unbemerkten Risswachstums oft ohne Vorwarnung und ohne makroskopische Verformung auf. Im Falle von sicherheitsrelevanten Komponenten wie Rahmen, Gabeln, Lenkern, Sattelstützen, Kurbelarmen oder Pedalen kann dies zu erheblichen Personenschäden führen, die den Wert des ursächlichen Bauteilschadens weit überschreiten. Über einen langjährigen Zeitraum wurden gebrochene Komponenten aus dem Alltag und aus Gerichtsverfahren analysiert. Das Hauptaugenmerk lag hierbei auf der fraktographischen Analyse, teilweise wurden die zu Grunde liegenden Schadensursachen ermittelt. Einflussfaktoren sind beispielsweise konstruktive Kerben an ungünstigen Stellen, aber auch Werkstoffwahl und Fertigungsqualität spielen eine Rolle. In den meisten Fällen wurde jedoch die konstruktive Lebensdauer überschritten. Diese wird praktisch nie mitgeteilt, und eine wiederkehrende Prüfung sicherheitsrelevanter Bauteile findet nicht statt. Im Sinne der Vermeidung von Schäden und Unfällen könnte darauf hingewirkt werden, für sicherheitsrelevante Komponenten Lebensdauern besser abzuschätzen und von der Laufleistung abhängige Sichtprüfungen zu empfehlen. T2 - Werkstoffprüfung 2022 CY - Dresden, Germany DA - 27.10.2022 KW - Fahrrad KW - Fraktographie KW - Lebensdauer KW - Schadensanalyse KW - Schadensprävention KW - Öffentliche Sicherheit PY - 2023 UR - https://dgm.de/fileadmin/DGM/Veranstaltungen/2022/Werkstoffpruefung/Tagungsband/WP2022-Tagungsband-online.pdf SN - 978-3-88355-430-3 SP - 73 EP - 78 PB - DGM - Deutsche Gesellschaft für Materialkunde e.V CY - Sankt Augustin AN - OPUS4-56832 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Pauw, Brian Richard T1 - The SPONGE v.1.0.0: Modeling scattering of shapes by STL input, with absolute intensities and size distribution. N2 - Simulates X-ray and Neutron scattering patterns from arbitrary shapes defined by STL files. Features: - Uses multithreading to compute a number of independent solutions, then uses the variance of the results to estimate an uncertainty on the output. - Can be launched from the command line using an excel sheet to define settings, or from a jupyter notebook. - Outputs scattering patterns in absolute units if the contrast is set. - A Gaussian size distribution is available, where the relative scaling of objects for each repetion can be varied. Recommended to be used with limited width (max. 10%) to avoid artefacts. - Writes results with settings to an archival HDF5 file. Application examples: This software has been used in several studies to date. For example, it has been used here to simulate a model scattering pattern for a cuboid shape, which was then fed forward into the McSAS3 analysis program for analyzing scattering patterns of polydisperse cuboids. A second use is here, where it was used for the modeling of flattened helices. In this paper, scattering pattern features could be matched with particular morphological changes in the structure. Lastly, this paper has an example where it was used to validate the analytical analysis model, and explore the realistic limits of application of the analytical model. KW - Software KW - Scattering pattern analysis KW - Scattering pattern simulation KW - X-ray KW - Neutron KW - Command-line interface KW - Scattering pattern KW - STL file input KW - Python KW - Arbitrary shapes PY - 2023 DO - https://doi.org/10.6084/m9.figshare.21857130.v1 PB - Digital Science CY - Cambridge, MA, USA AN - OPUS4-56815 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schneider, Rudolf T1 - Advanced materials broadening the scope of antibody-based analytical methods N2 - Immunoanalytical Techniques, i.e., antibody-based analytical methods, have been used for decades in clinical diagnostics. What makes them attractive for other fields of application is their short time-to-result and high sensitivity. Microplate-based assays such as ELISA have been adopted early in environmental and food analysis. Yet, to make immunoassays even faster, more sensitive, robust, and, most desirable, portable, advanced materials, sometimes developed for other purposes, can be profitably used to achieve these goals. Materials can be novel labels, e.g., chemical or particle labels, such as fluorophores or nanoparticles. Carrier particles, such as magnetic or polymer beads, make it possible to adopt the assays to meso- or microfluidic set-ups and encoding them opens the path to multiplex analysis. Specialty electrodes can enable for higher sensitivity in electrochemical detection. All this broadens the scope of application and lowers effort and cost for analysis at the point-of-need. T2 - ChemForum - Kolloquium des Instituts für Strukturchemie CY - Lisbon, Portugal DA - 07.09.2022 KW - Immunoassay KW - Biosensor KW - Antibody PY - 2022 AN - OPUS4-56782 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schneider, Rudolf T1 - Field Analysis by Antibody-based Analytical Methods: The Importance of Advanced Materials N2 - Analytical methods based on the selectivity of antibodies, often called immunoassays, are a back-bone of clinical laboratory diagnostics. To bring them to the field, i.e., to make immunoanalytical methods portable, hopefully even faster, more sensitive, and robust, advanced materials are re-quired. Materials can be novel labels, e.g., chemical or particle labels, such as fluorophores or na-noparticles. Carrier particles, such as magnetic or polymer beads, make it possible to adopt the as-says to meso- or microfluidic set-ups and encoding them opens the path to multiplex analysis. Spe-cialty electrodes can enable for higher sensitivity in electrochemical detection. Without research into better materials, efforts to bring analysis to the point-of-need will not bear fruit. T2 - Kolloquium des Aveiro Institut of Materials (CICECO) der Universität Aveiro CY - Aveiro, Portugal DA - 20.09.2022 KW - Immunoassay KW - Biosensor KW - Antibody PY - 2022 AN - OPUS4-56785 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Costard, René T1 - “Kalte Pyrotechnik” – heißes Thema oder heiße Luft? N2 - Das Poster zeigt Ergebnisse von Messungen der Verbrennungstemperaturen und Aerosolemissionen von "kalter Pyrotechnik" und einem Seenotrettungsmittel im Vergleich. T2 - 44. Informationstagung Sprengtechnik CY - Siegen, Germany DA - 14.04.2023 KW - Pyrotechnik KW - Missbräuchliche Verwendung in Stadien KW - Aerosole PY - 2023 AN - OPUS4-57311 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dengel, Jörg T1 - Untersuchung des Alterungsverhaltens von pyrotechnischen Seenotrettungsmitteln N2 - Das Poster zeigt Ergnisse der Untersuchung der Alterungsprozesse von pyrotechnischen Seenotrettungsmitteln (kleine schwimmfähige Rauchsignale und Seenotfackeln). Dabei erfolgte die Bewertung der thermischen und chemischen Stabilität sowie der Funktionssicherheit. Die beschleunigte Alterung (EN 16263:2015) und andere Methoden wurden mit natürlich gealterten Gegenständen verglichen T2 - 44. Informationstagung Sprengtechnik CY - Siegen, Germany DA - 14.04.2023 KW - Alterung von Pyrotechnik KW - Seenotrettungsmittel PY - 2023 AN - OPUS4-57312 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nolze, Gert A1 - Tokarski, T. A1 - Rychlowski, L. T1 - Use of electron backscatter diffraction patterns to determine the crystal lattice. Part 1. Where is the Bragg angle? N2 - The derivation of a crystal structure and its phase-specific parameters from a single wide-angle backscattered Kikuchi diffraction pattern requires reliable extraction of the Bragg angles. By means of the first derivative of the lattice profile, an attempt is made to determine fully automatically and reproducibly the band widths in simulated Kikuchi patterns. Even under such ideal conditions (projection centre, wavelength and lattice plane traces are perfectly known), this leads to a lattice parameter distribution whose mean shows a linear offset that correlates with the mean atomic number Z of the pattern-forming phase. The consideration of as many Kikuchi bands as possible reduces the errors that typically occur if only a single band is analysed. On the other hand, the width of the resulting distribution is such that higher image resolution of diffraction patterns, employing longer wavelengths to produce wider bands or the use of higher interference orders is less advantageous than commonly assumed. KW - Bragg angles KW - Kikuchi bands KW - Kikuchi patterns KW - First derivative KW - Lattice parameters PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-573141 DO - https://doi.org/10.1107/S1600576723000134 SN - 0021-8898 VL - 56 IS - Pt. 2 SP - 349 EP - 360 AN - OPUS4-57314 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nolze, Gert A1 - Tokarski, T. A1 - Rychlowski, L. T1 - Use of electron backscatter diffraction patterns to determine the crystal lattice. Part 2. Offset corrections N2 - A band width determination using the first derivative of the band profile systematically underestimates the true Bragg angle. Corrections are proposed to compensate for the resulting offset Δa/a of the mean lattice parameters derived from as many Kikuchi band widths as possible. For dynamically simulated Kikuchi patterns, Δa/a can reach up to 8% for phases with a high mean atomic number Z, whereas for much more common low-Z materials the offset decreases linearly. A predicted offset Δa/a = f(Z) is therefore proposed, which also includes the unit-cell volume and thus takes into account the packing density of the scatterers in the material. Since Z is not always available for unknown phases, its substitution by Zmax, i.e. the atomic number of the heaviest element in the compound, is still acceptable for an approximate correction. For simulated Kikuchi patterns the offset-corrected lattice parameter deviation is Δa/a < 1.5%. The lattice parameter ratios, and the angles α, β and γ between the basis vectors, are not affected at all.1.5%. The lattice parameter ratios, and the angles � , � and � between the basis vectors, are not affected at all. KW - Mean atomic number KW - Kikuchi patterns KW - Lattice parameters KW - Automated Bragg angle determination KW - Lattice parameter determination PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-573153 DO - https://doi.org/10.1107/s1600576723000146 SN - 0021-8898 VL - 56 IS - Pt. 2 SP - 361 EP - 366 AN - OPUS4-57315 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hahn, Marc Benjamin T1 - Accessing radiation damage to biomolecules on the nanoscale by particle-scattering simulations N2 - Radiation damage to DNA plays a central role in radiation therapy to cure cancer. The physico-chemical and biological processes involved encompass huge time and spatial scales. To obtain a comprehensive understanding on the nano and the macro scale is a very challenging tasks for experimental techniques alone. Therefore particle-scattering simulations are often applied to complement measurements and aide their interpretation, to help in the planning of experiments, to predict their outcome and to test damage models. In the last years, powerful multipurpose particle-scattering framework based on the Monte-Carlo simulation (MCS) method, such as Geant4 and Geant4-DNA, were extended by user friendly interfaces such as TOPAS and TOPAS-nBio. This shifts their applicability from the realm of dedicated specialists to a broader range of scientists. In the present review we aim to give an overview over MCS based approaches to understand radiation interaction on a broad scale, ranging from cancerous tissue, cells and their organelles including the nucleus, mitochondria and membranes, over radiosensitizer such as metallic nanoparticles, and water with additional radical scavenger, down to isolated biomolecules in the form of DNA, RNA, proteins and DNA-protein complexes. Hereby the degradation of biomolecules by direct damage from inelastic scattering processes during the physical stage, and the indirect damage caused by radicals during the chemical stage as well as some parts of the early biological response is covered. Due to their high abundance the action of hydroxyl radicals (•OH) and secondary low energy electrons (LEE) as well as prehydrated electrons are covered in additional detail. Applications in the prediction of DNA damage, DNA repair processes, cell survival and apoptosis, influence of radiosensitizer on the dose distribution within cells and their organelles, the study of linear energy transfer (LET), the relative biological effectiveness (RBE), ion beam cancer therapy, microbeam radiation therapy (MRT), the FLASH effect, and the radiation induced bystander effect are reviewed. KW - DNA KW - Protein KW - G5P KW - OH KW - Au KW - AuNP KW - Radiation KW - SSB KW - DSB KW - Beta decay KW - Brachytherapy KW - Cancer treatment KW - Clustered nanoparticles KW - DNA damage KW - Dosimetry KW - Energy deposit KW - Geant4 KW - Geant4-DNA KW - Gold Nanoparticles KW - Livermore model KW - Low energy electrons KW - MCS KW - Microdosimetry KW - Monte-Carlo simulation KW - NP KW - OH radical KW - Particle scattering KW - Penelope model KW - Proteins KW - Radiation damage KW - Radiation therapy KW - Radiationtherapy KW - Radioactive decay KW - Radiolysis KW - Radiotherapy KW - Simulation KW - TOPAS KW - TOPAS-nbio KW - Base damage KW - Base loss KW - DNA radiation damage KW - Direct damage KW - Dissociative electron attachment (DEA) KW - Dissociative electron transfer (DET) KW - Double-strand break (DSB) KW - ESCA KW - Hydrated DNA KW - Hydrated electron KW - Hydration shell KW - Hydroxyl radical KW - Indirect damage KW - Ionization KW - Ionisation KW - NAP-XPS KW - Near ambient pressure xray photo electron spectroscopy KW - Net-ionization reaction KW - Prehydrated electron KW - Presolvated electron KW - Quasi-direct damage KW - ROS KW - Radical KW - Reactive oxygen species KW - Single-strand break (SSB) KW - XPS KW - Xray KW - Xray photo electron spectrocopy KW - Cosolute KW - Ectoin KW - Ectoine KW - GVP KW - Gene five protein KW - Hydroxyectoine KW - Ionizing radiation damage KW - OH radical scavenger KW - Monte-Carlo simulations KW - Nanodosimetry KW - Osmolyte KW - Particle scattering simulations KW - Protein unfolding KW - Radical Scavenge KW - Radical scavenger KW - Single-stranded DNA-binding proteins KW - SAXS KW - Bio-SAXS KW - X-ray scattering KW - ssDNA KW - dsDNA KW - FLASH effect KW - Bystander effect KW - Ion beam therapy KW - Bragg peak KW - LET KW - MCNP KW - Photons KW - Electrons KW - Carbon ions KW - MRT KW - RNA KW - RBE KW - base loss KW - abasic side KW - DMSO KW - Cells PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-573240 DO - https://doi.org/10.1088/2399-6528/accb3f SN - 2399-6528 VL - 7 IS - 4 SP - 042001 PB - Institute of Physics (IOP) Publishing CY - London AN - OPUS4-57324 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönauer-Kamin, D. T1 - Powder Aerosol deposited (PAD) calcium cobaltite as textured p type thermoelectric material N2 - Oxide thermoelectric semiconducting materials like p-type calcium cobaltite Ca3Co4O9 are investigated as oxidation- and temperature-resistant thermoelectric materials for thermoelectric generators (TEGs). To realize TEGs in planar film technology, the powder aerosol deposition (PAD) method is emerging recently. PAD is a method to obtain dense ceramic films directly from the synthesized starting powders without a subsequent high temperature step. In the present work, Ca3Co4O9 (CCO) powders are processed by PAD to ceramic films at room temperature. The thermoelectric properties of the films (film thickness 10 – 20 µm) are characterized from room temperature to 900°C. Additionally, the layer morphology and texture of the films will be investigated. As result, the Seebeck coefficient of the CCO-PAD film is comparable to pressed and sintered CCO-bulk materials during the 1st heating cycle to 900°C. The morphology of the films after the thermal treatment shows strong aligned crystallites resulting in a strong texture of the films. The electrical conductivity increases strongly during the 1st heating cycle to 900°C and stays almost constant afterwards. Compared to CCO-bulks, the films provide higher electrical conductivity which could be explained by the oriented crystal growth in-plane direction of the film. The relationship between thermoelectric properties and layer morphology as a function of thermal annealing parameters will be further investigated. T2 - KERAMIK 2023 / 98. DKG-Jahrestagung CY - Jena, Germany DA - 27.03.2023 KW - Layer depostion KW - Texture KW - Heat treatment PY - 2023 AN - OPUS4-57285 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Godard, A. A1 - Kalot, G. A1 - Privat, M. A1 - Bendellaa, M. A1 - Busser, B. A1 - Wegner, Karl David A1 - Denat, F. A1 - Le Guevel, X. A1 - Coll, J.-L. A1 - Paul, C. A1 - Bodio, E. A1 - Goze, C. A1 - Sancey, L. T1 - NIR-II Aza-BODIPY Dyes Bioconjugated to Monoclonal Antibody Trastuzumab for Selective Imaging of HER2-Positive Ovarian Cancer N2 - Using fluorescence-guided surgery (FGS) to cytoreductive surgery helps achieving complete resection of microscopic ovarian tumors. The use of visible and NIR-I fluorophores has led to beneficial results in clinical trials; however, involving NIR-II dyes seems to outperform those benefits due to the deeper tissue imaging and higher signal/noise ratio attained within the NIR-II optical window. In this context, we developed NIR-II emitting dyes targeting human epidermal growth factor receptor 2 (HER2)-positive ovarian tumors by coupling water-soluble NIR-II aza-BODIPY dyes to the FDA-approved anti-HER2 antibody, namely, trastuzumab. These bioconjugated NIR-II-emitting dyes displayed a prolonged stability in serum and a maintained affinity toward HER2 in vitro. We obtained selective targeting of HER2 positive tumors (SKOV-3) in vivo, with a favorable tumor accumulation. We demonstrated the fluorescence properties and the specific HER2 binding of the bioconjugated dyes in vivo and thus their potential for NIR-II FGS in the cancer setting. KW - NIR-II KW - Fluorescent dye KW - In vivo imaging KW - Ovarian cancer KW - Antibody conjuagtes KW - Bioimaging PY - 2023 DO - https://doi.org/10.1021/acs.jmedchem.3c00100 SN - 0022-2623 VL - 66 IS - 7 SP - 5185 EP - 5195 PB - ACS Publications AN - OPUS4-57293 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dümmel, Martin T1 - Consumer fireworks in europe - challenges for the future N2 - This presentation gives a brief overview on the current situation of fireworks safety and security on the EU market, outlines the current standardization request of the European Commission with new and more stringent requirements and gives a perspective to further challenges for fireworks in Europe. T2 - 18th International Symposium on Fireworks CY - Valetta, Malta DA - 24.04.2023 KW - Fireworks KW - Standardisation KW - Pyrotechnics PY - 2023 AN - OPUS4-57389 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dümmel, Martin T1 - Consumer fireworks in europe – challenges for the future N2 - This paper gives a brief overview on the current situation of fireworks safety and security on the EU market, outlines the current standardization request of the European Commission with new and more stringent requirements and gives a perspective to further challenges for fireworks in Europe. T2 - 18th International Symposium on Fireworks CY - Valetta, Malta DA - 24.04.2023 KW - Pyrotechnic articles KW - Fireworks KW - Standardisation PY - 2023 SN - 978-0-9867279-6-2 SP - 33 EP - 42 PB - International Symposium on Fireworks Society Ltd. CY - Whitefish Bay, Wisconsin 53217-5968 USA AN - OPUS4-57395 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krüger, Jörg T1 - Strahlenexpositionen bei der Anwendung von Ultrakurzpulslasern in der Medizin N2 - Die Erzeugung unerwünschter Röntgenstrahlung bei der Ultrakurzpulslaser-Bearbeitung von Cornea und Zahnmaterial wurde untersucht. Laser-induzierte Dosisleistungen über dem natürlichen Hintergrund wurden gemessen. Mögliche Strahlenexpositionen in realen Anwendungen am Menschen wurden im Online-Vortrag diskutiert. Im Rahmen des vom BfS geförderten Projektes haben die Hochschule Mittweida und die BAM gemeinsam Untersuchungen durchgeführt. T2 - Kolloquium des Bundesamtes für Strahlenschutz (BfS) CY - Online meeting DA - 18.04.2023 KW - Ultrakurzpulslaser KW - Laser-induzierte Röntgenstrahlung KW - Medizinische Anwendung KW - Auge KW - Zahn PY - 2023 AN - OPUS4-57362 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Khrapov, D. A1 - Kozadayeva, M. A1 - Koptyug, A. A1 - Mishurova, Tatiana A1 - Meinel, Dietmar A1 - Surmenev, R. A1 - Surmeneva, M. T1 - Geometrical features and mechanical properties of the sheet-based gyroid scaffolds with functionally graded porosity manufactured by electron beam melting N2 - Functionally graded porous scaffolds (FGPS) constructed with pores of different size arranged as spatially continuous structure based on sheet-based gyroid with three different scaling factors of 0.05, 0.1 and 0.2 were produced by electron beam powder bed fusion. The pore dimensions of the obtained scaffolds satisfy the values required for optimal bone tissue ingrowth. Agglomerates of residual powder were found inside all structures, which required post-manufacturing treatment. Using X-ray Computed Tomography powder agglomerations were visualized and average wall thickness, wall-to-wall distances, micro- and macro-porosities were evaluated. The initial cleaning by powder recovery system (PRS) was insufficient for complete powder removal. Additional treatment by dry ultrasonic vibration (USV) was applied and was found successful for gyroids with the scaling factors of 0.05 and 0.1. Mechanical properties of the samples, including quasi-elastic gradients and first maximum compressive strengths of the structures before and after USV were evaluated to prove that additional treatment does not produce structural damage. The estimated quasi-elastic gradients for gyroids with different scaling factors lie in a range between 2.5 and 2.9 GPa, while the first maximum compressive strength vary from 52.5 for to 59.8 MPa, compressive offset stress vary from 46.2 for to 53.2 MPa. KW - Additive manufacturing KW - Electron beam KW - Powder bed fusion KW - Triply periodic minimal surfaces KW - Functionally graded porous scaffolds KW - X-ray computed tomography PY - 2023 DO - https://doi.org/10.1016/j.mtcomm.2023.106410 SN - 2352-4928 VL - 35 SP - 1 EP - 9 PB - Elsevier Ltd. AN - OPUS4-57682 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Obaton, A.-F. A1 - Fain, J. A1 - Meinel, Dietmar A1 - Tsamos, Athanasios A1 - Léonard, F. A1 - Lécuelle, B. A1 - Djemaï, M. T1 - In Vivo Bone Progression in and around Lattice Implants Additively Manufactured with a New Titanium Alloy N2 - The osseointegration in/around additively manufactured (AM) lattice structures of a new titanium alloy, Ti–19Nb–14Zr, was evaluated. Different lattices with increasingly high sidewalls gradually closing them were manufactured and implanted in sheep. After removal, the bone–interface implant (BII) and bone–implant contact (BIC) were studied from 3D X-ray computed tomography images. Measured BII of less than 10 µm and BIC of 95% are evidence of excellent osseointegration. Since AMnaturally leads to a high-roughness surface finish, the wettability of the implant is increased. The new alloy possesses an increased affinity to the bone. The lattice provides crevices in which the biological tissue can jump in and cling. The combination of these factors is pushing ossification beyond its natural limits. Therefore, the quality and speed of the ossification and osseointegration in/around these Ti–19Nb–14Zr laterally closed lattice implants open the possibility of bone spline key of prostheses. This enables the stabilization of the implant into the bone while keeping the possibility of punctual hooks allowing the implant to be removed more easily if required. Thus, this new titanium alloy and such laterally closed lattice structures are appropriate candidates to be implemented in a new generation of implants. KW - Osseointegration KW - X-ray computed tomography KW - Additive manufacturing KW - Machine learning segmentation PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-577066 DO - https://doi.org/10.3390/app13127282 VL - 13 IS - 12 SP - 1 EP - 18 PB - MDPI CY - Basel, Switzerland AN - OPUS4-57706 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Krauss, S. W. A1 - Eckardt, M. A1 - Will, J. A1 - Spiecker, E. A1 - Siegel, R. A1 - Dulle, M. A1 - Schweins, R. A1 - Pauw, Brian Richard A1 - Senker, J. A1 - Zobel, M. T1 - H-D-isotope effect of heavy water affecting ligand-mediated nanoparticle formation in SANS and NMR experiments N2 - An isotopic effect of normal (H2O) vs. heavy water (D2O) is well known to fundamentally affect structure and chemical properties of proteins, for instance. Here we correlate results from small angle X-ray and neutron scattering (SAXS, SANS) with high-resolution scanning transmission electron microscopy to track the evolution of CdS nanoparticle size and crystallinity from aqeuous solution in presence of the organic ligand ethylenediaminetetraacetate (EDTA) at room temperature in both H2O and D2O. We provide evidence via SANS experiments that exchanging H2O by D2O impacts nanoparticle formation by changing the equilibria and dynamics of EDTA clusters in solution as investigated by nuclear magnetic resonance. The colloidal stability of the CdS nanoparticles, covered by a layer of [Cd(EDTA)]2- complexes, is significantly reduced in D2O despite the strong stabilizing effect of EDTA in suspensions of normal water. Hence, conclusions about nanoparticle formation mechanisms from D2O solutions can bare limited transferability to reactions in normal water due to isotopic effects, which thus need to be discussed for contrast match experiments. KW - General Materials Science KW - Quantum dots KW - CdS KW - Deuterium KW - X-ray scattering KW - MOUSE PY - 2023 DO - https://doi.org/10.1039/D3NR02419A SN - 2040-3364 VL - 15 IS - 40 SP - 16413 EP - 16424 PB - Royal Society of Chemistry (RSC) AN - OPUS4-58294 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bonse, Jörn A1 - Sokolowski‐Tinten, Klaus T1 - Probing Laser‐Driven Structure Formation at Extreme Scales in Space and Time N2 - Irradiation of solid surfaces with high intensity, ultrashort laser pulses triggers a variety of secondary processes that can lead to the formation of transient and permanent structures over a large range of length scales from mm down to the nano‐range. One of the most prominent examples are LIPSS – Laser‐Induced Periodic Surface Structures. While LIPSS have been a scientific evergreen for of almost 60 years, experimental methods that combine ultrafast temporal with the required nm spatial resolution have become available only recently with the advent of short pulse, short wavelength free electron lasers. Here, the current status and future perspectives in this field are discussed by exploiting the unique possibilities of these 4th‐generation light sources to address by time‐domain experimental techniques the fundamental LIPSS‐question, namely why and how laser irradiation can initiate the transition of a “chaotic” (rough) surface from an aperiodic into a periodic structure. KW - Laser-induced periodic surface structures (LIPSS) KW - Free electron laser KW - Pump-probe experiments KW - Time-resolved scattering KW - Capillary waves PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-595048 DO - https://doi.org/10.1002/lpor.202300912 SN - 1863-8899 VL - 18 SP - 1 EP - 11 PB - Wiley-VCH GmbH CY - Weinheim AN - OPUS4-59504 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Petrushin, N. V. A1 - Epishin, A. I. A1 - Svetlov, I. L. A1 - Nolze, Gert A1 - Elyutin, E. S. A1 - Solov'ev, A. E. T1 - Influence of the Sign of the γ/γ' Misfit on the Structure and Creep Strength of Single Crystals of Nickel-Based Superalloys N2 - Using the method of directional solidification, single crystals of experimental nickel-based superalloys with negative, zero, and positive γ/γ' misfits are obtained. The γ' solvus, solidus, and liquidus temperatures of the alloys are determined, and the microstructures of the alloys after directional solidification, heat treatment, and creep tests are investigated. Creep tests are performed at temperatures of 800 and 1000°C. It is found that single crystals of the alloy with a negative γ/γ' misfit have the highest creep resistance and lifetime (the crystal lattice period of the γ' phase is smaller than that of the γ matrix). KW - Nickel-based superalloys KW - Single crystal KW - Creep KW - Creep strength KW - Microstructure, γ/γ' misfit PY - 2023 DO - https://doi.org/10.1134/s207511332301029x SN - 2075-1133 VL - 14 IS - 1 SP - 13 EP - 22 AN - OPUS4-59505 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Keshmiri, Hamid A1 - Cikes, Domagoj A1 - Samalova, Marketa A1 - Schindler, Lukas A1 - Appel, Lisa-Marie A1 - Urbanek, Michal A1 - Yudushkin, Ivan A1 - Slade, Dea A1 - Weninger, Wolfgang J. A1 - Peaucelle, Alexis A1 - Penninger, Josef A1 - Elsayad, Kareem T1 - Brillouin light scattering anisotropy microscopy for imaging the viscoelastic anisotropy in living cells N2 - Maintaining and modulating mechanical anisotropy is essential for biological processes. However, how this is achieved at the microscopic scale in living soft matter is not always clear. Although Brillouin light scattering (BLS) spectroscopy can probe the mechanical properties of materials, spatiotemporal mapping of mechanical anisotropies in living matter with BLS microscopy has been complicated by the need for sequential measurements with tilted excitation and detection angles. Here we introduce Brillouin light scattering anisotropy microscopy (BLAM) for mapping high-frequency viscoelastic anisotropy inside living cells. BLAM employs a radial virtually imaged phased array that enables the collection of angle-resolved dispersion in a single shot, thus enabling us to probe phonon modes in living matter along different directions simultaneously. We demonstrate a precision of 10 MHz in the determination of the Brillouin frequency shift, at a spatial resolution of 2 µm. Following proof-of-principle experiments on muscle myofibres, we apply BLAM to the study of two fundamental biological processes. In plant cell walls, we observe a switch from anisotropic to isotropic wall properties that may lead to asymmetric growth. In mammalian cell nuclei, we uncover a spatiotemporally oscillating elastic anisotropy correlated to chromatin condensation. Our results highlight the role that high-frequency mechanics can play in the regulation of diverse fundamental processes in biological systems. We expect BLAM to find diverse applications in biomedical imaging and material characterization. KW - Optical and magnetic materials KW - Atomic and molecular physics and optics KW - Electronic PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-595125 DO - https://doi.org/10.1038/s41566-023-01368-w SN - 1749-4885 SN - 1749-4893 VL - 18 IS - 3 SP - 276 EP - 285 PB - Nature Publ. Group CY - London AN - OPUS4-59512 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hertwig, Andreas T1 - Characterisation of thin layers of Polydopamine used as functional coatings in X-Ray optics N2 - Polydopamine (PDA) is a biological / biomimetic polymer which has spiked considerable interest in recent years. Its monomer is an important neurotransmitter and it is one of the strongest glues produced by biological organisms. Polydopamine is a candidate for several applications, mainly in the field of biology and medicine, but also - recently - for layer coatings with optical, electrical, and mechanical function. In this work, we investigate PDA layers intended as reflectivity enhancers for mirror surfaces in X-ray astronomical observatories. It has previously been shown, that such X-ray telescopes can be improved by a coating of PDA in the thickness range of several nm. Accurate thickness determination is required to monitor and optimise the coating process. We use spectroscopic ellipsometry to determine first the dielectric function of the polydopamine layers using model coatings of sufficient thickness. This data is then used to accurately determine the layer thickness of much thinner PDA layers. This study resulted in data on the thickness and dielectric function of PDA layers that could lead to a better understanding of the correlation of layer thickness and layer properties depending on the process parameters. T2 - Deutsche Physikalische Gesellschaft - Frühjahrstagung CY - Berlin, Germany DA - 17.03.2024 KW - Ellipsometry KW - Polydopamine KW - Thin Polymer Layers KW - X-Ray Reflectometry KW - Biopolymers PY - 2024 AN - OPUS4-59760 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Singh, Amit Kumar A1 - Mishra, Biswajit A1 - Sinha, Om Prakash T1 - Reduction Kinetics of Fluxed Iron Ore Pellets Made of Coarse Iron Ore Particles N2 - The present work demonstrates a sustainable approach of using relatively coarser iron ore particles for ironmaking. The motivation is to reduce the energy consumption in the milling of the iron ore by utilizing coarser iron ore particles (+0.05 mm) and to select a suitable binder for improving pellet properties. Iron ore fines in the range of 0.05–0.25 mm was selected and classified into three size ranges. Fluxed iron ore pellets were prepared using lime as a binder for the basicity of 0, 1, and 2. Reduction of these pellets with a packed bed of coal fines was performed in the temperature range of 900–1200 °C for a duration of 30–120 min. The direct reduction kinetics of the iron ore pellets were studied by employing diffusion and chemical reaction control models to the experimental data. The results show that pellets made with coarser iron ore particles have improved reduction behavior and kinetics. The reduction reaction is found to be a mixed control. The activation energy for the reduction reaction varies from 44.3 to 74.76 kJ mol−1 as iron ore particle size decreases from 0.25 to 0.05 mm and basicity increases from 0 to 2. KW - Materials Chemistry KW - Metals and Alloys KW - Process Metallurgy KW - Iron making PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-598326 DO - https://doi.org/10.1002/srin.202300669 SN - 1611-3683 IS - 2300669 SP - 1 EP - 9 PB - Wiley VHC-Verlag AN - OPUS4-59832 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Swaminathan, Srinivasan A1 - Sun, K. A1 - Was, G. S. T1 - Decoupling the roles of grain boundary oxidation and stress in IASCC of neutron-irradiated 304L stainless steel N2 - Irradiation assisted stress corrosion cracking (IASCC) is known to be a combination of applied stress, and a corrosive environment in irradiated materials, but an appropriate understanding of how each of these components affects cracking is not yet clear. In this work, we isolate the role of grain boundary (GB) oxidation in IASCC. For this purpose, solution-annealed 304L stainless steel irradiated in reactor to 5.4 or 69 dpa was studied using a miniaturized four-point bend technique. Two modes of bend tests were conducted; straining in simulated pressurized water reactor primary water (PW) at 320 ◦C in an incremental manner, and pre-oxidation in PW at 320 ◦C without application of stress followed by dynamic straining in purified Ar at the same temperature until crack initiation. Exposure of the 5.4 dpa sample for 210 h in high temperature water initiated cracks in Ar at 60% of the yield stress (0.6YS), whereas the companion sample of the same dose exposed for 1010 h cracked in Ar at 0.5YS. The long-term exposure in water led to GB oxidation that ultimately lowered the crack initiation stress. Dynamic straining in water resulted in larger crack lengths and greater crack depths indicating stress accelerated oxidation and cracking. Dislocation pile-ups at dislocation channel-grain boundary sites provide an amplification of the applied stress to a level consistent with the fracture stress of the grain boundary oxide, providing an explanation for IASCC that occurs at applied stresses well below the irradiated yield stress of the alloy. There was no evidence of cracking upon straining of an unoxidized 69 dpa sample in Ar to well above yield, confirming that the irradiated state is not inherently susceptible to intergranular (IG) cracking and that oxidized GBs are responsible for initiation of IG cracking. KW - Stress corrosion cracking KW - Grain boundary oxidation KW - Stainless steel KW - Crack initiation KW - IASCC PY - 2023 DO - https://doi.org/10.1016/j.jnucmat.2023.154604 SN - 0022-3115 VL - 585 SP - 1 EP - 15 PB - Elsevier B.V. AN - OPUS4-58233 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - Everything SAXS Part 1: Introduction, Sample Requirements and Measurement "Space" N2 - This talk for the Swiss Society for Crystallography (SSCr) workshop on SAXS will introduce scattering from various angles, focusing in particular on: - Information content of X-ray scattering experiments, three entry points… - An introduction to Fourier Transforms - Sample criteria, compatibility, and selection - Key indicators of a measurement – where is the information? - Key indicators of measurement quality - Experiment planning, the basics T2 - Topical workshop of the Swiss Society for Crystallography CY - Zurich, Switzerland DA - 08.09.2023 KW - X-ray scattering KW - Data stewardship KW - Measurement science KW - MOUSE KW - Holistic experiment approaches PY - 2023 AN - OPUS4-58235 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - Everything SAXS Part 2: Data Processing, Workflow and Pitfalls N2 - The second talk for the Swiss Society for Crystallography (SSCr) workshop on SAXS will highlight the data processing challenges, holistic experimental workflow developments, and the pitfalls. In particular, the following items will be addressed: - The importance of data processing and estimating uncertainty - A universal correction pipeline – away with the headaches, at least for this step! - Experiment planning part 2, some tips and advice to improve your corrected data. - Sample preparation, background selection, some tips and advice to improve your corrected data. - Automate for your mental well-being; electronic logbooks, measurement catalogs and workflow management software - Life on the edge: several pitfalls to avoid… T2 - Topical workshop of the Swiss Society for Crystallography CY - Zurich, Switzerland DA - 08.09.2023 KW - X-ray scattering KW - MOUSE KW - Data processing KW - Uncertainties KW - Pitfalls PY - 2023 AN - OPUS4-58236 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hilgenberg, Kai T1 - Additive Fertigungsverfahren und Defekte N2 - Überblick über die derzeitig wichtigsten additiven Fertigungsverfahren für metallische Werkstoffe in der Industrie (PBF, DED, BJT) und Berücksichtigung der wesentlichen Prozessmerkmale und Nachbearbeitungsschritte. Vorstellung der wichtigsten Defektphänomene und Nennung von Ursachen und Abhilfemaßnahmen. T2 - BAM Akademie: Qualitätssicherung in der additiven Fertigung CY - Online meeting DA - 14.09.023 KW - Additive Fertigung KW - Defekte KW - Überblick PY - 2023 AN - OPUS4-58302 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Birkholz, H. A1 - Bayerlein, Bernd T1 - PMD Core Ontology: A Community Driven Mid-Level Ontology in the MSE Domain N2 - Knowledge representation in the materials science and engineering (MSE) domain is a vast and multi-faceted challenge: Overlap, ambiguity, and inconsistency in terminology are common. Invariant and variant knowledge are difficult to align cross-domain. Generic top-level semantic terminology often is too abstract, while MSE domain terminology often is too specific. In this presentation, an approach how to maintain a comprehensive and intuitive MSE-centric terminology composing a mid-level ontology–the PMD core ontology (PMDco)–via MSE community-based curation procedures is shown. The PMDco is designed in direct support of the FAIR principles to address immediate needs of the global experts community and their requirements. The illustrated findings show how the PMDco bridges semantic gaps between high-level, MSE-specific, and other science domain semantics, how the PMDco lowers development and integration thresholds, and how to fuel it from real-world data sources ranging from manually conducted experiments and simulations as well as continuously automated industrial applications. T2 - FEMS EUROMAT 2023 CY - Frankfurt a. M., Germany DA - 03.09.2023 KW - Knowledge Representation KW - Semantic Interioerability KW - Mid-Level Ontology for MSE KW - FAIR Data Management PY - 2023 AN - OPUS4-58201 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lemiasheuski, Anton A1 - Bajer, Evgenia A1 - Oder, Gabriele A1 - Göbel, Artur A1 - Hesse, Rene A1 - Bettge, Dirk T1 - Development of an Automated 3D Metallography System (RASI) and its Application in Microstructure Analysis N2 - Many microstructural features exhibit non-trivial geometries, which can only be derived to a limited extent from two-dimensional images. E.g., graphite arrangements in lamellar gray cast iron have complex geometries, and the same is true for additively manufactured materials and three-dimensional conductive path structures. Some can be visualized using tomographic methods, but some cannot be due to weak contrast and/or lack of resolution when analyzing macroscopic objects. Classic metallography can help but must be expanded to the third dimension. The method of reconstructing three-dimensional structures from serial metallographic sections surely is not new. However, the effort required to manually assemble many individual sections into image stacks is very high and stands in the way of frequent application. For this reason, an automated, robot-supported 3D metallography system is being developed at BAM, which carries out the steps of repeated preparation and image acquisition on polished specimen. Preparation includes grinding, polishing and optionally etching of the polished surface. Image acquisition comprises autofocused light microscopic imaging at several magnification levels. The image stacks obtained are then pre-processed, segmented, and converted into 3D models, which in the result appear like microtomographic models, but with high resolution at large volume. Contrasting by classical chemical etching reveals structures that cannot be resolved using tomographic methods. The integration of further imaging and measuring methods into this system is underway. Some examples will be discussed in the presentation. T2 - Euromat 2023 CY - Frankfurt a. M., Germany DA - 04.07.2023 KW - Metallography KW - 3D Reconstruction KW - Roboter KW - Automation KW - Microstructure PY - 2023 AN - OPUS4-58202 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lengas, Nikolaos A1 - Müller, Karsten A1 - Schlick-Hasper, Eva A1 - Neitsch, Marcel A1 - Johann, Sergej A1 - Zehn, M. W. T1 - FEA of the mechanical response of installed impact target foundations in drop tests of dangerous goods packagings N2 - Packagings for the transport of dangerous goods need to meet special requirements to get an approval. This includes free fall drop testing onto an essentially unyielding surface as a means to assess a package’s resistance to mechanical damage. A main requirement for drop tests is that the impact target’s mass shall be at least 50 times that of the heaviest package to be tested. Nevertheless, many manufacturers do not possess foundation structures with the required mass ratio. Previous evidence highlights that the mass ratio is not a decisive criterion on its own. Parameters such as the impact target foundation’s connection and the impulse experienced by the impacting object are essential as well. However, these factors are not easily verifiable since experimental measurements are not possible at most facilities. The objective of this work is to provide a detailed analysis on the interaction between impact target foundation and subgrade in dynamic impact testing using validated finite-element (FE) models. This research is highly beneficial for industrial application since it allows manufacturers to make informed predictions about the mechanical response of installed impact target foundations. T2 - FEMS EUROMAT 2023 CY - Frankfurt a. M., Germany DA - 03.09.2012 KW - Dangerous goods packagings KW - Drop test KW - Foundation KW - Structural dynamics PY - 2023 AN - OPUS4-58213 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Emmerling, Franziska A1 - Chewle, S. A1 - Weber, M. T1 - Revealing Kinetics of Paracetamol Crystallization Using Time Resolved Raman Spectroscopy, Orthogonal Time-Lapse Photography, and Non-Negative Matrix Factorization (OSANO) N2 - Crystallization is a complex phenomenon with farreaching implications for the production and formulation of active pharmaceutical ingredients. Understanding this process is critical for achieving control over key physicochemical properties that can affect, for example, the bioavailability and stability of a drug. In this study, we were able to reveal intricate and diverse dynamics of the formation of metastable intermediates of paracetamol crystallization varying with the choice of solvent. We demonstrate the efficacy of our novel approach utilizing an objective function-based non-negative matrix factorization technique for the analysis of time-resolved Raman spectroscopy data, in conjunction with time-lapse photography. Furthermore, we emphasize the crucial importance of integrating Raman spectroscopy with supplementary experimental instrumentation for the mathematical analysis of the obtained spectra. KW - Polymorphism KW - Crystallization KW - Measurement KW - Algorithm PY - 2023 DO - https://doi.org/10.1021/acs.cgd.3c00617 SN - 1528-7483 VL - 23 SP - 6737 EP - 6746 PB - ACS Publications AN - OPUS4-58193 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bayerlein, Bernd T1 - PMDco - Platform MaterialDigital Core Ontology N2 - The PMD Core Ontology (PMDco) is a comprehensive set of building blocks produced via consensus building. The ontological building blocks provide a framework representing knowledge about fundamental concepts used in Materials Science and Engineering (MSE) today. The PMDco is a mid-level ontology that establishes connections between narrower MSE application ontologies and domain neutral concepts used in already established broader (top-level) ontologies. The primary goal of the PMDco design is to enable interoperability between various other MSE-related ontologies and other common ontologies. PMDco’s class structure is both comprehensive and extensible, rendering it an efficient tool to structure MSE knowledge. The PMDco serves as a semantic middle-layer unifying common MSE concepts via semantic mapping to other semantic representations using well-known key terms used in the MSE domain. The PMDco enables straight-forward documentation and tracking of science data generation and in consequence enables high-quality FAIR data that allows for precise reproducibility of scientific experiments. The design of PMDco is based on the W3C Provenance Ontology (PROV-O), which provides a standard framework for capturing the production, derivation, and attribution of resources. Via this foundation, the PMDco enables the integration of data from various data origins and the representation of complex workflows. In summary, the PMDco is a valuable advancement for researchers and practitioners in MSE domains. It provides a common MSE vocabulary to represent and share knowledge, allowing for efficient collaboration and promoting interoperability between diverse domains. Its design allows for the systematic integration of data and metadata, enabling seamless tracing of science data. Overall, the PMDco is a crucial step towards a unified and comprehensive understanding of the MSE domain in general. T2 - FEMS EUROMAT 2023 CY - Frankfurt a. M., Germany DA - 03.09.2023 KW - Knowledge Representation KW - Ontology KW - Semantic Interoperability KW - FAIR KW - Automation PY - 2023 AN - OPUS4-58197 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bettge, Dirk A1 - Schmies, Lennart T1 - Die Fraktographische Online-Datenbank der AG Fraktographie – Entwicklungsstand und Planung T1 - The WG Fractography Online Database – Stage of Development and Planning N2 - Die AG Fraktographie im DVM/DGM-Gemeinschaftsgremium „Elektronenmikroskopie in der Materialforschung“ betreibt seit 2013 eine fraktographische online-Datenbank („FractoDB“), die für das interessierte Fachpublikum kostenfrei zur Verfügung steht. Die Analyse und Bewertung von Bruchflächen und der darauf befindlichen Bruchmerkmale ist ein wichtiger Teilaspekt der Schadensanalyse bei der Suche nach Schadensmechanismen und Schadensursachen. Risse und Brüche an realen Bauteilen können nur dann bewertet werden, wenn gut dokumentierte Vergleichsbrüche aus Laborversuchen zur Verfügung stehen, sei es an Proben oder an Vergleichs-Bauteilen. Daher trägt die AG Fraktographie Bildmaterial zusammen, führt systematisch Laborversuche und Ringversuche durch und analysiert Brüche aus Schadensfällen. Die gewonnenen Daten werden zu Datensätzen zusammengestellt und über die Datenbank zugänglich gemacht. Derzeit ist ein Bestand von über 400 Datensätzen mit insgesamt über 4.500 Bildern verfügbar, welcher durchsucht werden kann und in Anlehnung an die VDI 3822 organisiert ist. Weitere Aktivitäten der AG Fraktographie, die in der FractoDB abgebildet werden, sind u.a. die Entwicklung einer fraktographischen Symbolik und die Analyse von Bruchmerkmalen mittels Machine Learning. Über die aktuellen Ergebnisse und Planungen wird berichtet. N2 - Since 2013, the AG Fraktographie (Working Group (WG) Fractography) in the DVM/DGM Joint Committee “Elektronenmikroskopie in der Materialforschung” (Electron Microscopy in Materials Research) maintains a fractographic online database (“FractoDB”) available to interested professionals. When it comes to identifying failure mechanisms and causes of damage, the analysis and evaluation of fracture surfaces and their characteristics constitute important aspects of the failure analysis. Cracks and fractures in real components can only be assessed if well-documented comparative fractures from laboratory tests are available – be it in samples or in comparison components. The WG Fractography therefore gathers image material, systematically carries out laboratory and round robin tests, and analyzes fractures from damage cases. From the thus obtained data, datasets are compiled and made available via the database. Currently, a browsable inventory of more than 400 datasets with a total of more than 4500 images is available. It is organized in line with guideline VDI 3822. Other activities of the WG Fractography represented in the FractoDB include, amongst others, the development of a fractographic set of symbols and the analysis of fracture characteristics using machine learning. This contributbution reports on latest results and plans. KW - Fraktographie KW - Datenbank KW - Schadensanalyse KW - Bruchflächen KW - Machine Learning PY - 2023 DO - https://doi.org/10.1515/pm-2023-0048 SN - 0032-678X VL - 60 IS - 9 SP - 569 EP - 579 PB - De Gruyter CY - Berlin AN - OPUS4-58200 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bintz, Thilo T1 - Investigation of Capillary Water Absorption of Clinker-Reduced Binders by NMR Relaxometry N2 - To evaluate the durability of new alternative cement compositions, it is important to examine the internal transport of moisture through these materials. For this purpose, mortars were prepared from different types of cement and capillary suction experiments were carried out. The moisture transport was studied with an NMR tomograph and compared with weight easurements. With the tomograph, the total moisture input could be determined, as well as the moisture content within the samples non-destructively and spatially resolved. This allows precise observation of the moisture fronts. The tomograph was also used to determine the capillary transport coefficient. T2 - ISEMA 2023 CY - Queensland, Australia DA - 25.09.2023 KW - NMR relaxometry KW - Capillary suction KW - Capillary transport coefficient PY - 2023 AN - OPUS4-59216 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Seeber, Henrik T1 - Low level blast exposition – Hintergründe und aktuelle Entwicklungen N2 - Darstellung der Low Level Blast Thematik mit kurzer Einleitung, den internationalen Aktivitäten (hier SP) und einer Darstellung unseres Messsystems StEk. T2 - 25. Tagung Schutz gegen IED und ballistische Bedrohungen CY - Meppen, Germany DA - 09.04.2024 KW - Low Level Blast KW - Blast injury KW - Primäre Explosionswirkung KW - Druckwelle PY - 2024 AN - OPUS4-59868 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Seeber, Henrik T1 - Experimenteller Ansatz zur Untersuchung der primären Explosionswirkung N2 - Schwerpunkt die Darstellung des Versuchsaufbaus zur Erzeugung von Verdichtungsstößen zur Simulation der Primären Explosionswirkung auf Simulanzien T2 - Angewandte Forschung für Verteidigung und Sicherheit in Deutschland CY - Bonn, Germany DA - 19.03.2024 KW - Stoßwellengenerator KW - Blast injury KW - Primäre Explosionswirkung KW - Druckwelle KW - Versuchsaufbau PY - 2024 AN - OPUS4-59869 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wiederholt, Wilhelm T1 - Dokumentation auf dem Gebiete der Oberflächentechnik N2 - Zur Aktivierung der im Schrifttum vorhandenen Werte an Wissen ist die Dokumentation unbedingt erforderlich, denn der Umfang an Informationen u. dgl. überschreitet das Aufnahmevermögen jedes Einzelnen. Nachdem kurz auf die Bedeutung der Dokumentation hingewiesen wurde, wurden Einzelheiten über das Erfassen, Sichten, Überprüfen und Sammeln des Fachwissens angegeben. Als Grundlage für die gesamte Arbeit ist die Schaffung eindeutiger Begriffe mit präziser Aussage erforderlich. Auf die auf diesem Gebiete vorliegenden Arbeiten wird hingewiesen. Von ausschlaggebender Bedeutung ist die Ordnung und Aufschlüsselung des Gesamtgebietes, damit die Schrifttumsangaben schnell, sicher und zuverlässig geordnet und wieder gefunden werden können. Die bereits vorhandenen Ordnungssysteme werden kurz gekennzeichnet. KW - Dokumentation KW - Oberflächentechnik PY - 1965 SN - 0026-0797 VL - 19 IS - 10 SP - 305 EP - 310 PB - Hanser CY - München AN - OPUS4-59848 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hassenstein, Christian A1 - Heckel, Thomas A1 - Tomasson, Ingimar A1 - Vöhringer, Daniel A1 - Berendt, Torsten A1 - Wassermann, Jonas A1 - Prager, Jens T1 - Automated Wall Thickness Evaluation for Turbine Blades Using Robot-Guided Ultrasonic Array Imaging N2 - Nondestructive testing has become an essential part of the maintenance of modern gas turbine blades and vanes since it provides an increase in both safety against critical failure and efficiency of operation. Targeted repairs of the blade’s airfoil require localized wall thickness information. This information, however, is hard to obtain by nondestructive testing due to the complex shapes of surfaces, cavities, and material characteristics. To address this problem, we introduce an automated nondestructive testing system that scans the part using an immersed ultrasonic array probe guided by a robot arm. For imaging, we adopt a two-step, surface-adaptive Total Focusing Method (TFM) approach. For each test position, the TFM allows us to identify the outer surface, followed by calculating an adaptive image of the interior of the part, where the inner surface’s position and shape are obtained. To handle the large volumes of data, the surface features are automatically extracted from the TFM images using specialized image processing algorithms. Subsequently, the collection of 2D extracted surface data is merged and smoothed in 3D space to form the outer and inner surfaces, facilitating wall thickness evaluation. With this approach, representative zones on two gas turbine vanes were tested, and the reconstructed wall thickness values were evaluated via comparison with reference data from an optical scan. For the test zones on two turbine vanes, average errors ranging from 0.05 mm to 0.1 mm were identified, with a standard deviation of 0.06–0.16 mm. KW - Automation KW - Imaging KW - Sensors KW - Testing methodologies KW - Ultrasonics PY - 2024 DO - https://doi.org/10.1115/1.4064998 SN - 2572-3901 VL - 7 SP - 021005-1 EP - 021005-12 PB - The American Society of Mechanical Engineers (ASME) CY - New York, USA AN - OPUS4-59851 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Seeber, Henrik T1 - Experimenteller Ansatz zur Untersuchung der primären Explosionswirkung N2 - Explosionsverletzungen gehören zu den häufigsten Verletzungen bei militärischen Einsätzen. Während die Auswirkungen von Splittern, die als sekundäre Explosionsverletzungen eingestuft werden, durch die modernen ballistischen Körperschutzsysteme der Polizei und des Militärs minimiert werden konnten, stellen die Auswirkungen der Stoßwellenausbreitung im Körper als Teil des primären Explosionstraumas nach wie vor eine ernsthafte Bedrohung dar. Zusätzlich zu einzelnen einsatzbedingten Lastfällen liegt ein wissenschaftlicher Fokus auf besonders exponiertem Personal, z.B. aus den Einsatzbereichen „Taktische Zugangstechnik“, „Präzisionsschützenwesen“ oder Steilfeuerwaffen (Mörser). Repetitive mild traumatic brain injury (mTBI) können gesundheitliche Langzeitschädigungen wie und chronic traumatic encephalopathy (CTE) erzeugen. Um einen Beitrag zur Erforschung der primären Explosionswirkungen zu leisten, hat die Bundeswehr in Zusammenarbeit mit dem Bundeswehrkrankenhaus Berlin und der Bundesanstalt für Materialforschung und -prüfung (BAM) ein interdisziplinäres wehrmedizinisches Sonderforschungsvorhaben eingerichtet. Ziel der geplanten Untersuchung ist die Entwicklung einer multidisziplinären Methode zur Analyse des Stoßwellenverhaltens in verschiedenen generischen Gewebesimulanzien, sowie Schutzmaterialien unter möglichst realitätsnahen und reproduzierbaren Bedingungen. Für die Erzeugung reproduzierbarer Stoßwellen wurde ein Autoklav (Druckbehälter) entwickelt, mit dem durch die detonative Umsetzung eines Acetylen-Sauerstoff-Gemisches gut reproduzierbare Druckwellen unter Freifeldbedingungen erzeugt werden können. Vorteile dieser Methode sind unter anderem die kurzen Rüstzeiten zwischen Versuchsdurchgängen, die Minimierung störender Einflüsse im Vergleich zu Stoßwellenrohren und die geringeren Sicherheitsanforderungen im Vergleich zur Anwendung von konventionellen Sprengstoffen. Das generische Torso-Modell besteht in seiner einfachsten Form aus einem mit Druck- und Beschleunigungssensoren instrumentierten Gelatineblock, welcher eine Simulanz für organisches Gewebe darstellt. Zur Untersuchung des Stoßwellenverhaltens wurden verschiedene Medien, wie Hohlkörper, Festkörper und Gewebesimulanzien differenter Dichte in das generische Torso-Modell eingebracht. Einen besonderer Untersuchungsschwerpunkt bildeten die Grenzbereiche zwischen den unterschiedlichen Medien. Des Weiteren wurde analysiert, wie sich verschiedene Schutzmaterialien auf das Stoßwellenverhalten auswirken und mit welchen veränderten Eigenschaften die Stoßwelle anschließend in die Gewebesimulanz einkoppelt. T2 - Angewandte Forschung für Verteidigung und Sicherheit in Deutschland CY - Bonn, Germany DA - 19.03.2024 KW - Primäre Explosionswirkug KW - Blast injury KW - Pressure wave KW - Druckwelle PY - 2024 AN - OPUS4-59474 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zaytsev, D. A1 - Funk, Alexander T1 - On the crack evolutional in human dentin under uniaxial compression imaged by high resolution tomography N2 - An observation of the fracture process in front of the crack tip inside a dentin sample by means of ex-situ X-ray computed tomography after uniaxial compression at different deformation values was carried out in this work. This ex-situ approach allowed the microstructure and fracturing process of human dentin to be observed during loading. No cracks are observed up to the middle part of the irreversible deformation in the samples at least visible at 0.4μm resolution. First cracks appeared before the mechanical stress reached the compression strength. The growth of the cracks is realized by connecting the main cracks with satellite cracks that lie ahead of the main crack tip and parallel its trajectory. When under the stress load the deformation in the sample exceeds the deformation at the compression strength of dentin, an appearance of micro-cracks in front of the main cracks is observed. The micro-cracks are inclined (~60°) to the trajectory of the main cracks. The further growth of the main cracks is not realized due to the junction with the micro-cracks; we assume that the micro-cracks dissipate the energy of the main crack and suppressed its growth. These micro-cracks serve as additional stress accommodations, therefore the samples do not break apart after the compression test, as it is usually observed under bending and tension tests. KW - Dentin KW - Crack evolution KW - Compression strength KW - Mechanical properties KW - Microstructure KW - Ex-situ X-ray computed tomography PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-594810 DO - https://doi.org/10.18149/MPM.5152023_5 SN - 1605-8119 VL - 51 IS - 5 SP - 38 EP - 51 PB - Advanced Study Center CY - St. Petersburg AN - OPUS4-59481 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Andreoli, A. F. A1 - Fantin, Andrea A1 - Kasatikov, S. A1 - Bacurau, V. P. A1 - Widom, M. A1 - Gargarella, P. A1 - Mazzer, E. M. A1 - Woodcock, T. G. A1 - Nielsch, K. A1 - Coury, F. G. T1 - The impact of chemical short-range order on the thermophysical properties of medium- and high-entropy alloys N2 - The unusual behavior observed in the coefficient of thermal expansion and specific heat capacity of CrFeNi, CoCrNi, and CoCrFeNi medium/high-entropy alloys is commonly referred to as the K-state effect. It is shown to be independent of the Curie temperature, as demonstrated by temperature-dependent magnetic moment measurements. CoCrFeNi alloy is chosen for detailed characterization; potential reasons for the K-state effect such as texture, recrystallization, and second-phase precipitation are ruled out. An examination of the electronic structure indicates the formation of a pseudo-gap in the Density of States, which suggests a specific chemical interaction between Ni and Cr atoms upon alloying. Hybrid Monte Carlo/Molecular Dynamic (MC/MD) simulations indicate the presence of non-negligible chemical short-range order (CSRO). Local lattice distortions are shown to be negligible, although deviations around Cr and Ni elements from those expected in a fully disordered structure are experimentally observed by X-ray absorption spectroscopy. The determined bonding distances are in good agreement with MC/MD calculations. A mechanism is proposed to explain the anomalies and calorimetric experiments and their results are used to validate the mechanism. KW - Mechanical Engineering KW - Mechanics of Materials KW - General Materials Science PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-595869 DO - https://doi.org/10.1016/j.matdes.2024.112724 SN - 0264-1275 VL - 238 SP - 1 EP - 15 PB - Elsevier B.V. AN - OPUS4-59586 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - FAIR Data in Platform MaterialDigital (PMD) - Ontologies , Semantic Data Integration and Data Exchange N2 - Following the new paradigm of materials development, design, and optimization, digitalization is the main goal in materials sciences and engineering (MSE) which imposes a huge challenge. In this respect, the quality assurance of processes and output data as well as the interoperability between applications following FAIR principles are to be ensured. For storage, processing, and querying of data in contextualized form, Semantic Web technologies (SWT) are used since they allow for machine-actionable and human-readable knowledge representations needed for data management, retrieval, and (re)use. The project ‘platform MaterialDigital’ (PMD, https://materialdigital.de) aims to bring together and support interested parties from both industrial and academic sectors in a sustainable manner in solving digitalization tasks and implementing digital solutions. Therefore, the establishment of a virtual material data space and the systematization of the handling of hierarchical, process-dependent material data are focused. Core points to be dealt with are the development of agreements on data structures and interfaces implemented in distinct software tools and to offer users specific support in their projects. Furthermore, the platform contributes to a standardized description of data processing methods in materials research. In this respect, selected MSE methods are semantically represented which are supposed to serve as best practice examples with respect to knowledge representation and the creation of knowledge graphs used for material data. Accordingly, this presentation shows the efforts taken within the PMD project towards the digitalization in MSE such as the development of the mid-level PMD core ontology (PMDco, https://github.com/materialdigital/core-ontology). Furthermore, selected results of a PMD partner project use case addressing data and knowledge management from synthesis, production, and characterization of materials are shown. T2 - 1st VMAP User Meeting 2024 CY - Sankt Augustin, Germany DA - 14.02.2024 KW - Ontology KW - Semantic Web Technologies KW - Plattform MaterialDigital KW - Data Interoperability KW - Data Exchange KW - Data Structures PY - 2024 AN - OPUS4-59567 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Casperson, Ralf A1 - Pohl, Rainer T1 - Wirbelstromprüfung am Schrein der Heiligen Drei Könige im Kölner Dom N2 - Die Wirbelstromprüfung ist ein bewährtes Verfahren zur zerstörungsfreien Prüfung elektrisch leitfähiger Objekte im oberflächennahen Bereich. Nach einer Einführung in die Wirkungsweise, Möglichkeiten und Grenzen des Wirbelstromprüfverfahrens wird am Beispiel des Schreins der Heiligen Drei Könige gezeigt, wie sich mit dem Wirbelstromprüfverfahren unterschiedliche Metalllegierungen unter einer Vergoldung zerstörungsfrei identifizieren lassen. Der Schrein der Heiligen Drei Könige wurde um das Jahr 1200 von Nikolaus von Verdun erschaffen, ca. 1750 von Johann Rohr und 1807 von Wilhelm Pollack restauriert. Die Restaurierungsarbeiten wurden jedoch nur unvollständig dokumentiert. Es ist bekannt, dass zu den unterschiedlichen Zeiten unterschiedliche Metalllegierungen als Grundmaterial unter der Vergoldung verwendet wurden. Mit Hilfe von Vergleichsproben aus einer Sammlung der Kölner Dombauverwaltung ließen sich die Akanthus-Prägungen des Schreins den verschiedenen Restaurierungen zuordnen. T2 - 1. Fachseminar Historisches trifft Materialkunde CY - Quedlinburg, Germany DA - 20.02.2024 KW - Zerstörungsfreie Prüfung KW - Wirbelstromprüfung KW - Leitfähigkeitsmessung PY - 2024 AN - OPUS4-59569 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishurova, Tatiana T1 - Applications of x-ray computed tomography in material science N2 - The overview of the activity of Federal Institute for Material Research and Testing (BAM, Belin, Germany) in the field material characterization by X-ray imaging is presented. The principle of X-ray Computed Tomography (XCT) is explained. The multiple examples of application of quantitative analysis by XCT are reported, such as additive manufacturing, Li-ion battery, concrete research. T2 - Lecture for PhD students at Politecnico di Torino CY - Turin, Italy DA - 14.03.2024 KW - X-ray computed tomography KW - Additive manufacturing PY - 2024 AN - OPUS4-59689 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chazeau, E. A1 - Fabre, C. A1 - Privat, M. A1 - Godard, A. A1 - Racoeur, C. A1 - Bodio, E. A1 - Busser, B. A1 - Wegner, Karl David A1 - Sancey, L. A1 - Paul, C. A1 - Goze, C. T1 - Comparison of the In Vitro and In Vivo Behavior of a Series of NIR-II-Emitting Aza-BODIPYs Containing Different Water-Solubilizing Groups and Their Trastuzumab Antibody Conjugates N2 - The development of new fluorescent organic probes effective in the NIR-II region is currently a fast-growing field and represents a challenge in the domain of medical imaging. In this study, we have designed and synthesized an innovative series of aza-boron dipyrromethenes emitting in the NIR-II region. We have investigated the effect of different water-solubilizing groups not only on the photophysical properties of the compounds but also on their in vitro and in vivo performance after bioconjugation to the antibody trastuzumab. Remarkably, we discovered that the most lipophilic compound unexpectedly displayed the most favorable in vivo properties after bioconjugation. This underlines the profound influence that the fluorophore functionalization approach can have on the efficiency of the resulting imaging agent. KW - NIR-II KW - In vivo imaging KW - Fluorescence KW - Spectroscopy KW - Antibody conjugates PY - 2024 DO - https://doi.org/10.1021/acs.jmedchem.3c02139 SN - 1520-4804 VL - 67 IS - 5 SP - 3679 EP - 3691 PB - ACS Publications CY - Washington, DC AN - OPUS4-59607 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krüger, Jörg T1 - Gefährdung durch Röntgenemission bei der UKP-Laser-Materialbearbeitung N2 - Der Vortrag gibt einen Überblick zu ultrakurzen Laserpulsen, der Ultrakurzpulslaser-Materialbearbeitung und der dabei ggf. auftretenden unerwünschten Röntgenstrahlung. Es wird die Laserbearbeitung von technischen und biologischen Materialien diskutiert. Schutzmöglichkeiten gegenüber der Röntgenstrahlung werden erörtert. T2 - Sonthofer Strahlenschutztage 2024 CY - Sonthofen, Germany DA - 11.03.2024 KW - Ultrakurzpulslaser KW - Laser-induzierte Röntgenstrahlung KW - Materialbearbeitung KW - Technische Materialien KW - Biologische Anwendungen PY - 2024 AN - OPUS4-59667 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Pauw, Brian Richard T1 - Trinamic TMCL IOC for exposing Trinamics motor controllers to EPICS CA N2 - Trinamic TMCL IOC is a Python package designed for controlling stepper motors connected to a Trinamic board using the TMCL language (all boards supported by PyTrinamic should now work, has been tested on the TMCM 6110 and the TMCM 6214). Since it is implementing the TMCL protocol, it should be easy to adapt to other Trinamic motor controller boards. This package assumes the motor controller is connected over a machine network via a network-to-serial converter, but the underlying PyTrinamic package allows for other connections too. This allows the control of attached motors via the EPICS Channel-Access virtual communications bus. If EPICS is not desired, plain Pythonic control via motion_control should also be possible. An example for this will be provided in the example.ipynb Jupyter notebook. This package leverages Caproto for EPICS IOCs and a modified PyTrinamic library for the motor board control, and interfaces between the two via an internal set of dataclasses. Configuration for the motors and boards are loaded from YAML files (see tests/testdata/example_config.yaml). The modifications to PyTrinamic involved extending their library with a socket interface. This was a minor modification that should eventually find its way into the official package (a pull request has been submitted). KW - Instrumentation KW - Motor controller KW - EPICS KW - Channel access KW - Instrument control KW - Laboratory automation PY - 2024 DO - https://doi.org/10.5281/zenodo.10792593 PB - Zenodo CY - Geneva AN - OPUS4-59624 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Witte, Julien T1 - Technologie und Werkzeuge für ultraschallunterstütztes Fräsen von Eisen- und Titan-Aluminid-Bauteilen N2 - In der Abschlusspräsentation des ZIM-Kooperationsvorhabens "TeWuFeAl" werden die wichtigsten Ergebnisse zusammengefasst dargestellt. Ziel des Projektes war die Entwicklung einer Prozess- und Werkzeugtechnologie für das ultraschallunterstützte Fräsen von im Kokillenguss hergestellter Eisen- und Titan-Aluminid-Bauteilen. Auf Basis einer eigens entwickelten Werkzeugtechnologie und Prozessführung konnten die Belastungen auf das Werkzeug und die Oberfläche von Bauteilen aus dem schwer zerspanbaren Eisenaluminid bei der frästechnischen Bearbeitung signifikant verringert werden. Die Messung der Prozesskräfte und der thermischen Belastung der Werkzeugschneide ermöglicht die Ermittlung geeigneter Zerspanungsparameter für eine maximale Werkzeuglebensdauer. Die Anwendung des ultraschallunterstützten Fräsens (USAM) wirkt sich vorteilhaft auf den Zerspanprozess aus. Neben einer deutlichen verlängerung der Werkzeuglebensdauer, zeigen sich Vorteile in Bezug auf die topographischen, metallurgischen sowie mechanischen Eigenschaften der erzeugten Oberflächenintegrität. Die durch USAM erzeugte homogene Bauteiloberfläche weist eine reduzierte Defektdichte und verringerte Rauheitskennwerte auf. Besonders vielversprechend sind die Ergebnisse der Messungen der Eigenspannungen im Tiefenprofil der Oberfläche. Die Werkzeugoszillation bewirkt eine, vergleichbar zum Strahlprozess, Verdichtung der Oberfläche was in Druckeigenspannungen resultiert. Diese potenziell vorteilhaften Druckeigenspannungen können maßgeblich zur Risssicherheit hochbelasteter Komponenten und somit zum Leichtbau und Ressourceneffizienz beitragen. T2 - Abschlusstreffen ZIM-Vorhaben "TeWuFeAl" CY - Lampertheim, Germany DA - 06.07.2023 KW - Eisenaluminid KW - Ultraschallunterstütztes Fräsen KW - Oberflächenintegrität KW - Werkzeuglebensdauer PY - 2023 AN - OPUS4-59389 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Blaeß, Carsten A1 - Müller, Ralf A1 - Boccaccini, A. R. T1 - Sintering and crystallization kinetics of bioactive glass 13-93 N2 - This study investigates the sintering and crystallization behavior and kinetic of the bioactive glass (BG) 13–93 with nominal composition (in mol%): 54.6 SiO2 - 1.7 P2O3 - 22.1 CaO - 6.0 Na2O - 7.9 K2O - 7.7 MgO. Sintering and crystallization were investigated non-isothermally for various particle size fractions smaller than 315 μm as well as for bulk samples. Densification was not hindered by the presence of crystalline phases across all particle size fractions. Afterwards, wollastonite was found as the dominant crystal phase at higher temperature which resorb primary surface precipitation-like quartz crystallites. The growth direction shifts into volume when the sample surface is nearly covered. The crystal growth rate of wollastonite was calculated from the crystalline surface layer thickness measured during heating. The findings of this study are relevant for the high temperature processing of BG 13–93. KW - Bioactive glass KW - Sintering KW - Crystallization PY - 2024 DO - https://doi.org/10.1016/j.jnoncrysol.2023.122790 SN - 0022-3093 VL - 627 SP - 1 EP - 7 PB - Elsevier AN - OPUS4-59337 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ermilova, Elena T1 - Imaging spectroscopic ellipsometry for investigation of energy materials and materials for nano-electronics N2 - Ellipsometry is a very powerful tool used for accurate material investigation in a wide wavelength range. It is a non-destructive and fast method. Imaging ellipsometry as a combination of optical microscopy and ellipsometry enables spatially resolved measurements when determining the layer thickness and dielectric properties of thin layers. It is known for its high polarisation sensitivity and high contrast for the surface structures. In this contribution we show the application of the imaging ellipsometry for detection of defects in energy materials and quality validation of possible reference materials for nano-electronics. Defects in wide bandgap semiconductors, in homoepitaxial SiC and heteroepitaxial GaN layers on transparent SiC substrates, can be successfully detected and classified by means of imaging ellipsometry. Correlation of imaging ellipsometry results with results from complementary techniques such as white light interference microscopy as well as atomic force microscopy contribute to understanding of surface topography and defect formation mechanisms. We discuss the potential of different methods for analysing ellipsometric map data for monitoring the defect densities. Electric properties of materials at the nanoscale can be investigated by means of scanning probe microscopy methods such as scanning microwave microscopy and conductive atomic force microscopy. However, development of new robust and easy-to-use calibration methods and calibration standards is essential to increase the traceability of these methods and allow their broad application in industry. We show how imaging spectroscopic ellipsometry can be used for development and monitoring of processing quality of patterned reference samples based on indium tin oxide (ITO) layer with different thickness and conductivity. T2 - 12th Workshop on Spectroscopic Ellipsometry (WSE) CY - Prague, Czech Republic DA - 18.09.2023 KW - Ellipsometry KW - Thin Films KW - Transparent Conductive Oxides KW - Energy materials KW - White light interference microscopy KW - Nanoelectronics KW - Wide-bandgap semiconductors PY - 2023 AN - OPUS4-59340 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Schilling, Markus A1 - Bayerlein, Bernd A1 - Birkholz, H. A1 - Fliegener, S. A1 - Grundmann, J. A1 - Hanke, T. A1 - von Hartrott, P. A1 - Waitelonis, J. T1 - PMD Core Ontology (PMDco) N2 - The PMD Core Ontology (PMDco) is a comprehensive framework for representing knowledge that encompasses fundamental concepts from the domains of materials science and engineering (MSE). The PMDco has been designed as a mid-level ontology to establish a connection between specific MSE application ontologies and the domain neutral concepts found in established top-level ontologies. The primary goal of the PMDco is to promote interoperability between diverse domains. PMDco's class structure is both understandable and extensible, making it an efficient tool for organizing MSE knowledge. It serves as a semantic intermediate layer that unifies MSE knowledge representations, enabling data and metadata to be systematically integrated on key terms within the MSE domain. With PMDco, it is possible to seamlessly trace data generation. The design of PMDco is based on the W3C Provenance Ontology (PROV-O), which provides a standard framework for capturing the generation, derivation, and attribution of resources. By building on this foundation, PMDco facilitates the integration of data from various sources and the creation of complex workflows. In summary, PMDco is a valuable tool for researchers and practitioners in the MSE domains. It provides a common language for representing and sharing knowledge, allowing for efficient collaboration and promoting interoperability between diverse domains. Its design allows for the systematic integration of data and metadata, enabling seamless traceability of data generation. Overall, PMDco is a crucial step towards a unified and comprehensive understanding of the MSE domain. PMDco at GitHub: https://github.com/materialdigital/core-ontology KW - Ontology KW - Semantic Web technologies KW - Digitalization KW - Data Interoperability KW - PMD Core Ontology PY - 2023 UR - https://github.com/materialdigital/core-ontology/blob/f2bd420348b276583fad6fa0fb4225f17b893c78/pmd_core.ttl PB - GitHub CY - San Francisco, CA, USA AN - OPUS4-59352 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bayerlein, Bernd A1 - Schilling, Markus A1 - Birkholz, Henk A1 - Jung, Matthias A1 - Waitelonis, Jörg A1 - Mädler, Lutz A1 - Sack, Harald T1 - PMD Core Ontology: Achieving semantic interoperability in materials science N2 - Knowledge representation in the Materials Science and Engineering (MSE) domain is a vast and multi-faceted challenge: Overlap, ambiguity, and inconsistency in terminology are common. Invariant (consistent) and variant (context-specific) knowledge are difficult to align cross-domain. Generic top-level semantic terminology often is too abstract, while MSE domain terminology often is too specific. In this paper, an approach how to maintain a comprehensive MSE-centric terminology composing a mid-level ontology–the Platform MaterialDigital Core Ontology (PMDco)–via MSE community-based curation procedures is presented. The illustrated findings show how the PMDco bridges semantic gaps between high-level, MSE-specific, and other science domain semantics. Additionally, it demonstrates how the PMDco lowers development and integration thresholds. Moreover, the research highlights how to fuel it with real-world data sources ranging from manually conducted experiments and simulations with continuously automated industrial applications. KW - Ontology KW - Materials science and engineering KW - Knowledge representation KW - Reproducibility KW - Semantic interoperability KW - Semantic data integration PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-592948 DO - https://doi.org/10.1016/j.matdes.2023.112603 SN - 0264-1275 VL - 237 SP - 1 EP - 12 PB - Elsevier CY - Amsterdam AN - OPUS4-59294 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krüger, Jörg T1 - Röntgenstrahlungsexposition bei der Anwendung von Ultrakurzpulslasern in der Medizin N2 - Die Laserbearbeitung von Materialien mit ultrakurzen Laserpulsen kann zu einer sekundären Emission gefährlicher Röntgenstrahlen führen. Dieser Effekt wurde bisher bei der Bearbeitung von technischen Materialien wie Metallen beobachtet. Die Röntgenemission bei der abtragenden Bearbeitung von biologischen Geweben ist noch weitgehend unerforscht. Der Vortrag präsentiert erste Untersuchungen und Ergebnisse des radiologischen Gefährdungspotentials bei der medizinischen Anwendung von Ultrakurzpulslasern am Menschen. T2 - Bayerische Laserschutztage 2024 CY - Nuremberg, Germany DA - 17.01.2024 KW - Ultrakurzpulslaser KW - Laser-induzierte Röntgenstrahlung KW - Medizinische Anwendung KW - Auge KW - Zahn PY - 2024 AN - OPUS4-59399 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Barzegar, M. A1 - Lugovtsova, Yevgeniya A1 - Bulling, Jannis A1 - Mishurova, Tatiana A1 - Pasadas, Dario J. A1 - Ribeiro, Artur L. A1 - Ramos, Helena G. T1 - Adhesive Porosity Analysis of Composite Adhesive Joints Using Ultrasonic Guided Waves N2 - Adhesively bonded composite joints can develop voids and porosity during fabrication, leading to stress concentration and a reduced load-carrying capacity. Hence, adhesive porosity analysis during the fabrication is crucial to ensure the required quality and reliability. Ultrasonic-guided wave (UGW)-based techniques without advanced signal processing often provide low-resolution imaging and can be ineffective for detecting small-size defects. This article proposes a damage imaging process for adhesive porosity analysis of bonded composite plates using UGWs measured by scanning laser Doppler vibrometer (LDV). To implement this approach, a piezoelectric transducer is mounted on the composite joint specimen to generate UGWs, which are measured over a densely sampled area. The signals obtained from the scan are processed using the proposed signal processing in different domains. Through the utilization of filter banks in frequency and wavenumber domains, along with the root-mean-square calculation of filtered signals, damage images of the adhesive region are obtained. It has been observed that different filters provide information related to different void sizes. Combining all the images reconstructed by filters, a final image is obtained which contains damages of various sizes. The images obtained by the proposed method are verified by radiography results and the porosity analysis is presented. The results indicate that the proposed methodology can detect the pores with the smallest detectable pore area of 2.41 mm^2, corresponding to a radius of 0.88 mm, with an overall tendency to overestimate the pore size by an average of 11%. KW - Adhesives KW - Damage imaging KW - Nondestructive testing (NDT) KW - Porosity analysis KW - Signal processing KW - Ultrasonic guided waves (UGWs) PY - 2024 DO - https://doi.org/10.1109/TUFFC.2024.3371671 VL - 71 IS - 4 SP - 485 EP - 495 PB - Institute of Electrical and Electronics Engineers (IEEE) AN - OPUS4-59970 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krentel, Daniel T1 - Bedarfserhebung für BOS am Beispiel des Projekts InnoBOSK N2 - Im Rahmen des Vortrags wurden die Ergebnisse und die Methodik zur Erhebung von Forschungsbedarfen und Fähigkeitslücken bei den Behörden und Organisationen mit Sicherheitsaufgaben, welche im Rahmen des Projektes InnoBOSK durchgeführt wurden, vorgestellt. Den Schwerpunkt bildete dabei die Umsetzung der Workshops gemeinsam mit den Einsatzkräften und die Umsetzung der problemorientierten Erhebungsmethodik. T2 - Vorstellung im Rahmen eines SiFo-Workshops der Polizei Berlin CY - Berlin, Germany DA - 29.04.2024 KW - Bedarfserhebung KW - SiFo KW - Sicherheitsforschung KW - BOS PY - 2024 AN - OPUS4-59983 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kröll, Mirco T1 - Creating a Tribological Dataspace N2 - Dataspaces are a concept to share and distribute data. Introducing this concept in a tribological context will help to provide a wider availability of the domain a deeper understanding of tribological phenomena. T2 - Tribology Days 2023 CY - Hagen, Germany DA - 15.11.2023 KW - Tribology KW - i-TRIBOMAT KW - Dataspace KW - Digitalisation KW - Harmonisation KW - Database PY - 2023 AN - OPUS4-58901 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jablonka, Kevin Maik A1 - Ai, Qianxiang A1 - Al-Feghali, Alexander A1 - Badhwar, Shruti A1 - Bocarsly, Joshua D. A1 - Bran, Andres M. A1 - Bringuier, Stefan A1 - Brinson, L. Catherine A1 - Choudhary, Kamal A1 - Circi, Defne A1 - Cox, Sam A1 - de Jong, Wibe A. A1 - Evans, Matthew L. A1 - Gastellu, Nicolas A1 - Genzling, Jerome A1 - Gil, María Victoria A1 - Gupta, Ankur K. A1 - Hong, Zhi A1 - Imran, Alishba A1 - Kruschwitz, Sabine A1 - Labarre, Anne A1 - Lála, Jakub A1 - Liu, Tao A1 - Ma, Steven A1 - Majumdar, Sauradeep A1 - Merz, Garrett W. A1 - Moitessier, Nicolas A1 - Moubarak, Elias A1 - Mouriño, Beatriz A1 - Pelkie, Brenden A1 - Pieler, Michael A1 - Ramos, Mayk Caldas A1 - Ranković, Bojana A1 - Rodriques, Samuel G. A1 - Sanders, Jacob N. A1 - Schwaller, Philippe A1 - Schwarting, Marcus A1 - Shi, Jiale A1 - Smit, Berend A1 - Smith, Ben E. A1 - Van Herck, Joren A1 - Völker, Christoph A1 - Ward, Logan A1 - Warren, Sean A1 - Weiser, Benjamin A1 - Zhang, Sylvester A1 - Zhang, Xiaoqi A1 - Zia, Ghezal Ahmad Jan A1 - Scourtas, Aristana A1 - Schmidt, K. J. A1 - Foster, Ian A1 - White, Andrew D. A1 - Blaiszik, Ben T1 - 14 examples of how LLMs can transform materials science and chemistry: a reflection on a large language model hackathon N2 - Large-language models (LLMs) such as GPT-4 caught the interest of many scientists. Recent studies suggested that these models could be useful in chemistry and materials science. To explore these possibilities, we organized a hackathon. This article chronicles the projects built as part of this hackathon. Participants employed LLMs for various applications, including predicting properties of molecules and materials, designing novel interfaces for tools, extracting knowledge from unstructured data, and developing new educational applications. The diverse topics and the fact that working prototypes could be generated in less than two days highlight that LLMs will profoundly impact the future of our fields. The rich collection of ideas and projects also indicates that the applications of LLMs are not limited to materials science and chemistry but offer potential benefits to a wide range of scientific disciplines. KW - Large Language model KW - Hackathon KW - Concrete KW - Prediction KW - Inverse Design KW - Orchestration PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-589961 DO - https://doi.org/10.1039/d3dd00113j VL - 2 IS - 5 SP - 1233 EP - 1250 PB - Royal Society of Chemistry (RSC) AN - OPUS4-58996 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Moreno Torres, Benjami A1 - Völker, Christoph A1 - Firdous, Rafia T1 - Concreting a sustainable future: A dataset of alkali-activated concrete and its properties N2 - This data article introduces a dataset comprising 1630 alkali-activated concrete (AAC) mixes, compiled from 106 literature sources. The dataset underwent extensive curation to address feature redundancy, transcription errors, and duplicate data, yielding refined data ready for further data-driven science in the field of AAC, where this effort constitutes a novelty. The carbon footprint associated with each material used in the AAC mixes, as well as the corresponding CO2 footprint of every mix, were approximated using two published articles. Serving as a foundation for future expansions and rigorous data applications, this dataset enables the characterization of AAC properties through machine learning algorithms or as a benchmark for performance comparison among different formulations. In summary, the dataset provides a resource for researchers focusing on AAC and related materials and offers insights into the environmental benefits of substituting traditional Portland concrete with AAC. KW - Multidisciplinary KW - Data Set KW - Alkali Activated Concrete KW - Data driven design PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-589974 DO - https://doi.org/10.1016/j.dib.2023.109525 SN - 2352-3409 VL - 50 SP - 1 EP - 9 PB - Elsevier B.V. AN - OPUS4-58997 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Völker, Christoph A1 - Moreno Torres, Benjami A1 - Zia, Ghezal Ahmad Jan A1 - Rug, Tehseen A1 - Firdous, Rafia A1 - Böhmer, Felix A1 - Stephan, Dietmar A1 - Kruschwitz, Sabine T1 - Presenting SLAMD – A Sequential Learning Based Software for the Inverse Design of Sustainable Cementitious Materials N2 - In recent decades, the number of components in concrete has grown, particularly in formulations aimed at reducing carbon footprints. Innovations include diverse binders, supplementary cementitious materials, activators, concrete admixtures, and recycled aggregates. These developments target not only the enhancement of material properties but also the mitigation of the ecological and economic impacts of concrete — the most extensively used material by humankind. However, these advancements also introduce a greater variability in the composition of raw materials. The material’s behavior is significantly influenced by its nanoscale properties, which can pose challenges in accurate characterization. Consequently, there’s an increasing need for experimental tuning of formulations. This is accompanied by a more inconsistent composition of raw materials, which makes an experimental tuning of formulations more and more necessary. However, the increased complexity in composition presents a challenge in finding the ideal formulation through trial and error. Inverse design (ID) techniques offer a solution to this challenge by allowing for a comprehensive search of the entire design space to create new and improved concrete formulations. In this publication, we introduce the concept of ID and demonstrate how our open-source app “SLAMD” provides all necessary steps of the workflow to adapt it in the laboratory, lowering the application barriers. The intelligent screening process, guided by a predictive model, leads to a more efficient and effective data-driven material design process resulting in reduced carbon footprint and improved material quality while considering socio-economic factors in the materials design. KW - Sustainable concrete KW - Machine learning optimization KW - Inverse design techniques KW - Scientific software KW - Data-driven material design PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-589993 DO - https://doi.org/10.17756/nwj.2023-s2-032 VL - 9 SP - 180 EP - 187 AN - OPUS4-58999 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schmies, Lennart A1 - Hemmleb, Matthias A1 - Bettge, Dirk T1 - Relevant input data for crack feature segmentation with deep learning on SEM imagery and topography data N2 - Fractography plays a critical role in failure analysis of engineering components and has a considerable importance for safety investigations. Usually, the interpretation of fracture surfaces is done by experts with the help of literature and experimental data, that requires a lot of experience. The use of deep learning (DL) with neural networks in failure analysis becomes more and more relevant with the rapidly developing possibilities. Especially, the modern network architectures can assist fractographers in determining various fracture features on SEM images of the fracture surfaces. The basis for the best possible evaluation is the understanding of the influence of the input data used for training deep neural networks (DNN). Therefore, this study discusses the influence of the selection of the input data used for the prediction quality of these networks in order to take this into account for future data acquisition. Specimens of various metallic materials were subjected to fatigue cracking experiment under laboratory conditions. The fractured surfaces were then imaged using various modes or detectors (such as SE, BSE and topography) in SEM, and those captured images were used to create a training data set. The relevance of the individual data for the quality of the prediction is determined by a specific combination of the different detector data. For the training, the well-established architecture of a UNet-ResNet34 with a fixed set of hyperparameters is used. It has been found in this present study that the combination of all input data significantly increases the prediction accuracy, whereby even the combination of SE and BSE data provides considerable advantages over the exclusive use of SE images. KW - Fractography KW - Machine Learning KW - Deep Learning KW - KI PY - 2023 DO - https://doi.org/10.1016/j.engfailanal.2023.107814 VL - 156 SP - 1 EP - 8 PB - Elsevier AN - OPUS4-58918 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schwarz, Silke T1 - Elektrostatische Empfindlichkeit von Explosivstoffen: Erfahrungen und Probleme mit dem X-Spark-10 N2 - Der Vortrag fasst erste messtechnische Erfahrungen, Ergebnisse und Probleme bei der Bestimmung der elektrostatischen Empfindlichkeit zusammen. T2 - BAM-Workshop "Bestimmung der elektrostatischen Empfindlichkeit energetischer Stoffe" CY - Berlin, Germany DA - 20.11.2023 KW - Elektrostatische Empfindlichkeit KW - Explosivstoffe PY - 2023 AN - OPUS4-58934 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Cook, Jake Thomas T1 - Assessment of concrete bioreceptivity in algal biofilm green façade systems N2 - Content: Why Algal Biofilm Green Façade Systems?, Factors Influencing Bioreceptivity, Influence of pH and Microorganism Symbiosis, Pulse-Amplitude-Modulation (PAM) Fluorometry T2 - International Conference on Bio-Based Building Materials CY - Vienna, Austria DA - 21.06.2023 KW - Concrete KW - Façade KW - Bio-receptive KW - Extracellular polymeric substances KW - Fractional factorial PY - 2023 UR - https://www.rilem.net/agenda/5th-international-conference-on-bio-based-building-materials-1501 AN - OPUS4-58962 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weichert, Dorina A1 - Kister, Alexander A1 - Volbach, Peter A1 - Houben, Sebastian A1 - Trost, Marcus A1 - Wrobel, Stefan T1 - Explainable production planning under partial observability in high-precision manufacturing N2 - Conceptually, high-precision manufacturing is a sequence of production and measurement steps, where both kinds of steps require to use non-deterministic models to represent production and measurement tolerances. This paper demonstrates how to effectively represent these manufacturing processes as Partially Observable Markov Decision Processes (POMDP) and derive an offline strategy with state-of-the-art Monte Carlo Tree Search (MCTS) approaches. In doing so, we face two challenges: a continuous observation space and explainability requirements from the side of the process engineers. As a result, we find that a tradeoff between the quantitative performance of the solution and its explainability is required. In a nutshell, the paper elucidates the entire process of explainable production planning: We design and validate a white-box simulation from expert knowledge, examine state-of-the-art POMDP solvers, and discuss our results from both the perspective of machine learning research and as an illustration for high-precision manufacturing practitioners. KW - Explainability KW - Manufacturing KW - Reinforcement Learning KW - Monte Carlo tree search KW - Partially observable Markov decision process PY - 2023 DO - https://doi.org/10.1016/j.jmsy.2023.08.009 SN - 0278-6125 VL - 70 SP - 514 EP - 524 PB - Elsevier Ltd. CY - Southfield AN - OPUS4-58963 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Cook, Jake Thomas T1 - Assessment of concrete bioreceptivity in algal biofilm green façade systems N2 - Algal biofilm façades are an alternative to traditional green façades which can help to improve biodiversity and air quality within cities. They present a low maintenance approach in which subaerial algae are grown directly on concrete substrates. The intrinsic bioreceptivity of the substrate is a critical factor in successful facade colonisation. Existing research has identified several environmental and material properties which influence concrete bioreceptivity, however a consensus has yet to be made on which properties are most influential and how the interaction between properties may promote algal biofilm growth under specific conditions. T2 - International Conference on Bio-Based Building Materials CY - Vienna, Austria DA - 21.06.2023 KW - Concrete KW - Façade KW - Bio-receptive KW - Extracellular polymeric substances KW - Fractional factorial PY - 2023 UR - https://www.rilem.net/agenda/5th-international-conference-on-bio-based-building-materials-1501 AN - OPUS4-58976 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weinel, Kristina T1 - Electron-beam induced particle synthesis: Phenomenological study of the physical mechanisms N2 - Several studies have shown that the electron beam (e-beam) can be used to create nanomaterials from microparticles in situ in a TEM. However, attempts to produce gold nanoparticles (NPs) on silicon oxide substrate remained to be accomplished. Here, we show that the production of gold NPs is possible by using the e-beam in a SEM, under a set of parameters. To understand the physical mechanisms leading to the gold NPs, the mechanisms of e-beam induced charging as well as e-beam induced heating of the MPs were discussed. Several hints point to heating as the driving mechanism. T2 - IFW Dresden, Seminar CY - Dresden, Germany DA - 06.12.2023 KW - Electron-beam-induced modification KW - Nanoparticle synthesis KW - Scanning electron microscopy KW - Driving physical mechanism KW - Negative charged microparticle KW - Temperature driven process PY - 2023 AN - OPUS4-59081 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Witt, Julia T1 - Exploring innovative Materials and in situ techniques N2 - Presentation of some projects conducted in recent years related to corrosion studies and research on electrocatalysis. The talk was part of a seminar at the University of Toronto and took place within the framework of a scientific exchange stay. T2 - Seminar at the University of Toronto CY - Toronto, Canada DA - 11.10.2023 KW - Multi-principal element alloys (MPEAs) KW - Electrocatalysis KW - Corrosion KW - Materials acceleration platforms (MAPs) PY - 2023 AN - OPUS4-59029 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - Hochwertige, verlässliche und FAIRe Daten erstellen: Von Ontologien und elektronischen Laborbüchern zu Datenmanagement und Wissenstransfer N2 - Das hochaktuelle Thema der Integration und Wiederverwendung von Wissen und Daten aus Herstellung, Bearbeitung und Charakterisierung von Materialien wird im Zuge der digitalen Transformation in der Materialwissenschaft und Werkstofftechnologie in verschiedenen Projekten adressiert. Dabei stehen die Interoperabilität von nach FAIR-Prinzipien erstellten und veröffentlichten Daten und Anwendungen im Vordergrund. Zur Umsetzung eines komplexen Datenmanagements sowie der Digitalisierung im Bereich der Materialwissenschaften etablieren sich Ontologien zunehmend als belastbares Werkzeug. Sie ermöglichen sowohl menschenlesbare als auch maschinenverständliche und -interpretierbare Wissensrepräsentationen durch semantische Konzeptualisierungen. Im Rahmen des Projektes Plattform MaterialDigital (PMD, materialdigital.de) werden Ontologien verschiedener Ebenen entwickelt (verbindende mid-level sowie Domänen-Ontologien). Die PMD-Kernontologie (PMD Core Ontology - PMDco) ist eine Ontologie der mittleren Ebene), die Verbindungen zwischen spezifischeren MSE-Anwendungsontologien und domänenneutralen Konzepten herstellt, die in bereits etablierten Ontologien höherer Ebenen (top-level Ontology) verwendet werden. Sie stellt somit einen umfassenden Satz von durch Konsensbildung in der Gemeinschaft (geteiltes Vokabular) entstanden Bausteinen grundlegender Konzepte aus der Materialwissenschaft und Werkstofftechnik (MSE) dar. Das primäre Ziel des PMDco-Designs ist es, die Interoperabilität zwischen verschiedenen MSE-bezogenen und anderen Ontologien zu ermöglichen. Die PMDco dient als umfassend ausgelegte und erweiterbare semantische Zwischenschicht, die gemeinsame MSE-Konzepte durch semantisches Mapping auf andere Darstellungen vereinheitlicht, was sie zu einem effizienten Werkzeug zur Strukturierung von MSE-Wissen macht. In dieser Präsentation wird die Version 2.0 der PMDco vorgestellt. Weiterhin wird eine auf die PMDco bezogene normenkonforme ontologische Repräsentation zur Speicherung und Weiterverarbeitung von Zugversuchsdaten präsentiert, die in enger Zusammenarbeit mit Standardisierungsgremien erstellt wurde. Dies umfasst den Weg von der Entwicklung einer Ontologie nach Norm, der Konvertierung von Daten aus Standardtests in das interoperable RDF-Format bis hin zur Verbindung von Ontologie und Daten. Letztendlich können die entsprechenden Daten in einem Triple Store abgelegt und abgefragt werden. Auf Basis dieser Zugversuchsontologie wurde im Folgenden unter Verwendung eines elektronischen Laborbuches (electonic lab notebook – ELN) zur Datenaufnahme eine Praktikumsreihe von Universitätsstudierenden digitalisiert. Dadurch wurde eine vollständig digital integrierte Versuchsführung ermöglicht, die auf andere Versuchsreihen und Experimente übertragbar ist und ebenfalls vorgestellt werden soll. Neben einer erleichterten Aufnahme, Analyse und (Wieder-)Verwendbarkeit von Daten wird damit eine Sensibilisierung von Studierenden für Datenstrukturierung sowie semantische Technologien im Sinne der Aus- und Weiterbildung erreicht. T2 - DVM-Tagung Werkstoffprüfung CY - Berlin, Germany DA - 23.11.2023 KW - Ontologie KW - Semantic Web Technologies KW - Plattform MaterialDigital KW - PMDco KW - Zugversuchsontologie KW - Zugversuch KW - Elektronisches Laborbuch (ELN) PY - 2023 AN - OPUS4-59030 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - PMDco: Achieving High-Quality & Reliable FAIR Data N2 - Knowledge representation in the materials science and engineering (MSE) domain is a vast and multi-faceted challenge: Overlap, ambiguity, and inconsistency in terminology are common. Invariant and variant knowledge are difficult to align cross-domain. Generic top-level semantic terminology often is too abstract, while MSE domain terminology often is too specific. In this presentation, an approach how to maintain a comprehensive and intuitive MSE-centric terminology composing a mid-level ontology–the PMD core ontology (PMDco)–via MSE community-based curation procedures is shown. The PMDco is designed in direct support of the FAIR principles to address immediate needs of the global experts community and their requirements. The illustrated findings show how the PMDco bridges semantic gaps between high-level, MSE-specific, and other science domain semantics, how the PMDco lowers development and integration thresholds, and how to fuel it from real-world data sources ranging from manually conducted experiments and simulations as well as continuously automated industrial applications. T2 - Kupfer-Symposium CY - Jena, Germany DA - 29.11.2023 KW - Ontology KW - Semantic Web Technologies KW - Plattform MaterialDigital KW - PMDco PY - 2023 AN - OPUS4-59031 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weinel, Kristina T1 - Electron-beam-induced production of gold nanoparticles N2 - Several studies have shown that the electron beam (e-beam) can be used to create nanomaterials from microparticles in situ in a TEM. However, attempts to produce gold nanoparticles (NPs) on silicon oxide substrate remained to be accomplished. Here, we show that the production of gold NPs is possible by using the e-beam in a SEM, under a set of parameters. The NPs produced present a size gradient along the radial direction. A parameter study shows that the microparticles may: 1) flicker away without producing NPs, 2) fragment to form NPs and/or 3) react with the silicon oxide substrate, depending on the applied current. A hypothesis regarding the driving physical phenomena that lead the microparticles to fragment into NPs is discussed. Fabrication of gold NPs in the SEM provides a more cost-effective option as compared to the established method in the TEM. T2 - PhD Seminar CY - Berlin, Germany DA - 26.11.2023 KW - Electron-beam-induced modification KW - Gold nanoparticles KW - Fabrication method KW - Scanning electron microscope KW - Nano-assemblies PY - 2023 AN - OPUS4-59080 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Drendel, Jan A1 - Logvinov, Ruslan A1 - Heinrichsdorff, Frank A1 - Hilgenberg, Kai T1 - Simulation-based controlling of local surface temperature in laser powder bed fusion using the process laser N2 - State-of-the-art laser powder bed fusion (PBF-LB/M) machines allow pre-heating of the substrate plate to reduce stress and improve part quality. However, two major issues have been shown in the past: First, with increasing build height the apparent pre-heat temperature at the surface can deviate drastically from the nominal pre-heat temperature in the substrate plate. Second, even within a single layer the local surface pre-heat temperature can show large gradients due to thermal bottlenecks in the part geometry underneath the top surface. Both lead to unwanted changes in microstructure or defects in the final parts. In this study, a first attempt is taken to show the feasibility of pre-heating the top surface with the onboard laser beam to overcome the mentioned issues. A single layer of a group of three parts built from IN718 to a height of 33.5 mm is pre-heated in a commercially available PBF-LB/M machine to an average steady state surface temperature of 200 °C using the onboard laser beam. The parts are continuously heated, omitting powder deposition and melting step. Temperatures are measured by thermocouples underneath the surface. The experiments are supported by a thermal finite element (FE) model that predicts the temperature field in the parts. When heating the parts uniformly with the laser beam, differences in surface temperatures as large as 170 K are observed. To overcome this inhomogeneity, the heat flux supplied by the laser beam is modulated. An optimized, spatial heat flow distribution is provided by the thermal FE model and translated into a scan pattern that reproduces the optimized heat distribution on the PBF-LB/M machine by locally modulating hatch distance and scan velocity. This successfully reduces the differences in surface temperature to 20 K. Thermographic imaging shows that a homogeneous surface temperature can be achieved despite the localized heat input by the beam. The potential for industrial application of the optimized laser-heating technique is discussed. KW - Additive Manufacturing KW - Simulation KW - Surface temperature KW - Laser powder bed fusion PY - 2023 DO - https://doi.org/10.1016/j.addma.2023.103854 SN - 2214-8604 VL - 78 SP - 1 EP - 16 PB - Elsevier B.V. AN - OPUS4-58825 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hilgenberg, Kai T1 - Eine digitale QI für die moderne Produktion: Digital Quality Assurance in der Additiven Fertigung N2 - Der Vortragt stellt den Use Case Additive Fertigung und das zugehörige Reallabor in QI Digital in Kürze vor und zeigt, mit welchen digitalen Tools das Reallabor mit der übergeordneten Plattform QualityX Daten austauscht. T2 - QI Forum 2023 CY - Berlin, Germany DA - 10.10.2023 KW - Additive Fertigung KW - Digitale Qualitätssicherung KW - QI Digital PY - 2023 AN - OPUS4-58830 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - BOOK A1 - Cohen, Zina T1 - Composition Analysis of Writing Materials in Cairo Genizah Documents N2 - Through the application of scientific methods of analysis to a corpus of medieval manuscripts found in the Cairo Genizah, this work aims to gain a better understanding of the writing materials used by Jewish communities at that time, shedding new light not only on the production of manuscripts in the Middle Ages, but also on the life of those Jewish communities. KW - Ink analyses KW - Cairo Genizah KW - X-Ray fluorescence analyses KW - Reflectography KW - Middle Ages PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-588642 UR - https://brill.com/display/title/59331 SN - 978-90-04-44887-2 SN - 978-90-04-46935-8 SP - 1 EP - 192 PB - Brill CY - Leiden & Boston AN - OPUS4-58864 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja A1 - Fähler, Sebastian T1 - Thermomagnetic generators with magnetocaloric materials for harvesting low grade waste heat N2 - To date, there are very few technologies available for the conversion of low-temperature waste heat into electricity. Thermomagnetic generators are one approach proposed more than a century ago. Such devices are based on a cyclic change of magnetization with temperature. This switches a magnetic flux and, according to Faraday’s law, induces a voltage. Here we give an overview on our research, covering both materials and systems. We demonstrate that guiding the magnetic flux with an appropriate topology of the magnetic circuit improves the performance of thermomagnetic generators by orders of magnitude. Through a combination of experiments and simulations, we show that a pretzel-like topology results in a sign reversal of the magnetic flux. This avoids the drawbacks of previous designs, namely, magnetic stray fields, hysteresis and complex geometries of the thermomagnetic material. Though magnetocaloric materials had been the first choice also for thermomagnetic generators, they require some different properties, which we illustrate with Ashby plots for materials selection. Experimentally we compare La-Fe-Co-Si and Gd plates in the same thermomagnetic generator. Furthermore, we discuss corrosion and deterioration under cyclic use is a severe problem occurring during operation. To amend this, composite plates using polymer as a matrix have been suggested previously. T2 - Dresden Days of Magnetocalorics CY - Dresden, Germany DA - 13.11.2023 KW - Thermomagnetic material KW - Waste heat recovery KW - Generator PY - 2023 AN - OPUS4-58865 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - Ethics in research for PhD students N2 - The talk gives a short overview and explains basic principles of research ethics for PhD students. We examine the most important principles in the codes of conduct for good scientific practice on EU and national level. Based on these general rules, we give some hands-on practical tips for daily scientific work and discuss in detail one of the fields most susceptible to conflict, the topic of authorship in scientific publications. T2 - Kick-off meeting ITN USES2 CY - Online meeting DA - 09.11.2023 KW - Research ethics KW - PhD training PY - 2023 AN - OPUS4-58783 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Cohen, Zina T1 - Beyond the text: What writing materials of the Cairo Genizah tell us N2 - Results: - Four types of inks were measured iron gall (vitriolic and non vitriolic), carbonic, mixed and vegetable inks. - We need to start analyzing systematically the organic part of the inks. - Great variety in the composition of the inks. - No correlation between the type of ink used and any other criteria apart from a personal preference. - Inks purchased by (some) scribes. - Reconstruction of the chronology of writing and signing of certain legal documents. - Comparison with documents written by the Muslim court. T2 - Ink Workshop CY - Munich, Germany DA - 28.06.2022 KW - Ink analyses KW - Manuscript studies KW - X-Ray fluorescence analyses KW - Cairo Genizah KW - Middle Ages PY - 2022 UR - https://www.naher-osten.uni-muenchen.de/wasistlosaminstitut/veranstaltungsarchiv/veranstaltungen-2022/inkworkshop/index.html AN - OPUS4-58874 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Cohen, Zina T1 - Étude archéométrique des manuscrits de la Genizah du Caire: Ce que l'encre nous révèle des communautés juives T1 - Archaeometric study of the Genizah manuscripts of Cairo: What ink reveals to us about Jewish communities N2 - Conclusion et piste: Il semblerait qu’il n’existe pas de corrélation entre le type d’encre utilisés et d’autres critères recherchés à part une marque de préférence personnelle, sauf en ce qui concerne des documents religieux, auquel cas une différence se fait en function de la communauté. Les résultats réunis dans cette étude semble indiquer que les scribes achètent leur propre encre. L’analyse des encres peut nous aider à retracer une chronologie de l’écriture et signature de certains documents juridiques. Élargissement du corpus: - Comparaison avec des documents écrits par la cour du Qadi - Documents d’autres collections - Avec d’autres documents contemporains (Génizah Afghane) N2 - Conclusion and track: It seems that there is no correlation between the type of ink used and other criteria sought apart from a mark of personal preference, except with regard to religious documents, in which case a difference is made according to the community. The results gathered in this study seem to indicate that scribes purchased their own ink. Ink analysis can help us trace a chronology of the writing and signing of certain legal documents. Corpus expansion: - Comparison with documents written by the court of the Qadi - Documents from other collections - With other contemporary documents (Génizah Afghane) T2 - Codicologie quantitative et sociologie du livre médiéval : Faire corps par le livre CY - Paris, France DA - 31.01.2023 KW - Encre KW - Genizah du Caire KW - Archéométrie KW - Manuscrits KW - Moyen-âge PY - 2023 AN - OPUS4-58875 LA - fra AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - PMDco - Platform MaterialDigital Core Ontology: Achieving High-Quality & Reliable FAIR Data N2 - Knowledge representation in the materials science and engineering (MSE) domain is a vast and multi-faceted challenge: Overlap, ambiguity, and inconsistency in terminology are common. Invariant and variant knowledge are difficult to align cross-domain. Generic top-level semantic terminology often is too abstract, while MSE domain terminology often is too specific. In this poster presentation, an approach how to maintain a comprehensive and intuitive MSE-centric terminology composing a mid-level ontology–the PMD core ontology (PMDco)–via MSE community-based curation procedures is shown. The PMDco is designed in direct support of the FAIR principles to address immediate needs of the global experts community and their requirements. The illustrated findings show how the PMDco bridges semantic gaps between high-level, MSE-specific, and other science domain semantics, how the PMDco lowers development and integration thresholds, and how to fuel it from real-world data sources ranging from manually conducted experiments and simulations as well as continuously automated industrial applications. T2 - DVM Arbeitskreis Betriebsfestigkeit - Potenziale der Betriebsfestigkeit in Zeiten des technologischen und gesellschaftlichen Wandels CY - Munich, Germany DA - 11.10.2023 KW - Digitalization KW - Semantic Web Technologies KW - FAIR KW - Data Interoperability KW - PMD Core Ontology PY - 2023 AN - OPUS4-58602 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ayerdi Gomez, A. A1 - Slachciak, Nadine A1 - Zubia Aranburu, J. A1 - Zabala, A. A1 - Aginagalde, A. A1 - Bonse, Jörn A1 - Spaltmann, Dirk T1 - Improvement of the tribological performance of titanium alloy using FS-laser-induced periodic surface structures in combination with ZDDP and ionic liquid lubricant additives N2 - The performance of titanium alloy (Ti6Al4V) surfaces was investigated in lubricated reciprocating sliding tribological tests (RSTT). Special emphasis was laid on the effect of surface nanostructures in area of contact on the respective friction and wear behaviour. These so-called laser-induced periodic surface structures (LIPSS, ripples) were produced on the titanium alloy surface upon scan processing in air by an ultrashort pulsed femtosecond (fs) laser. As lubricant served two types of base oils, a pure polyalcylene-glycol, and an SAE 0W30 oil containing only antioxidants and temperature stabilizers. Tribological tests were carried out on polished as well as LIPSS covered areas using both types of base oil. A test metrics was established, combining the additive 2-ethylhexyl-zincdithiophosphate (ZDDP) or the ionic liquid [P6,6,6,14] [DEHP] (98% purity) with the respective base oils. The test metrics also considered the orientation of motion with respect to the orientation of the structures formed on the surface. Results are presented which show that the interplay between LIPSS and the local chemistry formed by the respective additives is beneficial for the tribological behaviour of the titanium alloy. Certain combinations of base oil, additive and LIPSS reduced friction and wear significantly in the tribological contact. T2 - 64. Tribologie-Fachtagung CY - Göttingen, Germany DA - 25.09.2023 KW - TiAl64V KW - 100Cr6 KW - Friction KW - Wear KW - LIPSS KW - Lubrication KW - PAG KW - Ionic liquid PY - 2023 SP - 1 EP - 5 AN - OPUS4-58642 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meng, Xiangmeng A1 - Putra, Stephen Nugraha A1 - Bachmann, Marcel A1 - Rethmier, Michael T1 - Influence of the spatial laser energy absorption on the molten pool dynamics in high-power laser beam welding N2 - The spatial laser energy absorption inside the keyhole is decisive for the dynamic molten pool behaviors and the resultant weld properties in high-power laser beam welding (LBW). In this paper, a numerical simulation of the LBW process, considering the 3D transient heat transfer, fluid flow, and keyhole dynamics, is implemented, in which the free surface is tracked by the volume-of-fluid algorithm. The underlying laser-material interactions, i.e., the multiple reflections and Fresnel absorption, are considered by an advanced ray-tracing method based on a localized level-set strategy and a temperature-dependent absorption coefficient. The laser energy absorption is analyzed from a time-averaged point of view for a better statistical representation. It is found for the first time that a significant drop in the time-averaged laser energy absorption occurs at the focus position of the laser beam and that the rest of the keyhole region has relatively homogeneous absorbed energy. This unique absorption pattern may lead to a certain keyhole instability and have a strong correlation with the detrimental bulging and narrowing phenomena in the molten pool. The influence of different focus positions of the laser beam on the keyhole dynamics and molten pool profile is also analyzed. The obtained numerical results are compared with experimental measurements to ensure the validity of the proposed model. KW - Laser beam welding KW - Laser energy absorption KW - Molten pool KW - Keyhole dynamics KW - Numerical modeling PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-587531 DO - https://doi.org/10.2351/7.0001078 SN - 1042-346X VL - 35 IS - 4 SP - 1 EP - 8 PB - AIP Publishing AN - OPUS4-58753 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meng, Xiangmeng A1 - Putra, Stephen Nugraha A1 - Bachmann, Marcel A1 - Rethmier, Michael T1 - Influence of the spatial laser energy absorption on the molten pool dynamics in high-power laser beam welding N2 - The spatial laser energy absorption inside the keyhole is decisive for the dynamic molten pool behaviors and the resultant weld properties in high-power laser beam welding (LBW). In this paper, a numerical simulation of the LBW process, considering the 3D transient heat transfer, fluid flow, and keyhole dynamics, is implemented, in which the free surface is tracked by the volume-of-fluid algorithm. The underlying laser-material interactions i.e., the multiple reflections and Fresnel absorption, are considered by an advanced ray-tracing method based on a localized Level-Set strategy and a temperature-dependent absorption coefficient. The laser energy absorption is analyzed from a time-averaged point of view for a better statistical representation. It is found for the first time that a noticeable drop of the time-averaged laser energy absorption occurs at the focus position of the laser beam, and the rest region of the keyhole has relatively homogenous absorbed energy. This unique absorption pattern may lead to a certain keyhole instability and have a strong correlation with the detrimental bulging and narrowing phenomena in the molten pool. The influence of the different focus positions of the laser beam on the keyhole dynamics and molten pool profile is also analyzed and compared. The obtained numerical results are compared with experimental measurements to assure the validity of the proposed model. T2 - International Congress of Applications of Lasers & Electro-Optics 2023 CY - Chicago, USA DA - 16.10.2023 KW - Laser beam welding KW - laser energy absorption KW - molten pool KW - keyhole dynamics KW - numerical modeling PY - 2023 SP - 1 EP - 8 AN - OPUS4-58754 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meng, Xiangmeng A1 - Putra, Stephen Nugraha A1 - Bachmann, Marcel A1 - Rethmier, Michael T1 - The influence of the spatial laser energy absorption on the molten pool dynamics in high power laser beam welding N2 - The spatial laser energy absorption inside the keyhole is decisive for the dynamic molten pool behaviors and the resultant weld properties in high-power laser beam welding (LBW). In this paper, a numerical simulation of the LBW process, considering the 3D transient heat transfer, fluid flow, and keyhole dynamics, is implemented, in which the free surface is tracked by the volume-of-fluid algorithm. The underlying laser-material interactions i.e., the multiple reflections and Fresnel absorption, are considered by an advanced ray-tracing method based on a localized Level-Set strategy and a temperature-dependent absorption coefficient. The laser energy absorption is analyzed from a time-averaged point of view for a better statistical representation. It is found for the first time that a noticeable drop of the time-averaged laser energy absorption occurs at the focus position of the laser beam, and the rest region of the keyhole has relatively homogenous absorbed energy. This unique absorption pattern may lead to a certain keyhole instability and have a strong correlation with the detrimental bulging and narrowing phenomena in the molten pool. The influence of the different focus positions of the laser beam on the keyhole dynamics and molten pool profile is also analyzed and compared. The obtained numerical results are compared with experimental measurements to assure the validity of the proposed model. T2 - International Congress of Applications of Lasers & Electro-Optics 2023 CY - Chicago, Illinois, USA DA - 16.10.2023 KW - Laser beam welding KW - Laser energy absorption KW - Molten pool KW - Keyhole dynamics KW - Numerical modeling PY - 2023 AN - OPUS4-58755 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lozano, Daniel A1 - Bulling, Jannis A1 - Gravenkamp, Hauke A1 - Birk, Carolin T1 - Domain decoupling implementation for efficient ultrasonic wave simulations using scaled boundary finite elements and the mortar method N2 - We introduce a novel approach that combines the scaled boundary finite element method (SBFEM) with a mortar coupling to enhance the computational modelling of elastic wave propagation and interaction with local features in the ultrasonic range. The key objective is to achieve decoupling between different regions of interest, enabling independent meshes for the zones where waves either propagate or interact with localised discontinuities in the elastic media. This decoupling allows us to exploit the benefits offered by various SBFEM formulations. Thus, we can select the most suitable solution for each specific region. An important concept we emphasise is the differentiation between the near field and far field regions. The near field encompasses zones where the precise representation of small features compared to the wavelength is crucial. At the same time, the far field comprises homogeneous regions where the waves propagate without interactions, eventually radiating towards infinity if the domain is unbounded. By separating these two zones, we can improve the computational performance by employing finer discretisation only where necessary. Furthermore, this decoupling enables the reuse of far field models in parametric analyses, making it highly valuable for scenarios focused particularly on local elastic wave interactions. This approach offers considerable potential in such cases. The modelling technique is validated, and its potential is demonstrated through practical applications. KW - Computer Science Applications KW - General Physics and Astronomy KW - Mechanical Engineering KW - Mechanics of Materials KW - Computational Mechanics PY - 2023 DO - https://doi.org/10.1016/j.cma.2023.116465 SN - 0045-7825 VL - 417 IS - Part A SP - 1 EP - 21 PB - Elsevier BV AN - OPUS4-58478 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishurova, Tatiana T1 - In-situ hot isostatic pressing combined with x-ray imaging and diffraction of laser powder bed fusion ti-6al-4v N2 - Hot Isostatic Pressing (HIP) is often introduced to tackle the porosity issue in additively manufactured (AM) materials. For instance, HIP post-processing is recommended to improve fatigue resistance of Laser powder bed fusion (PBF-LB) manufactured parts [1, 2]. Even though HIP cannot completely remove porosity, it significantly decreases the defect population and its average size below the critical threshold value leading to early crack initiation. In the present study, in-situ investigation of HIP procedure of PBF-LB Ti-6Al-4V parts was carried out to gain further insights into the densification mechanism occurring during HIP. The in-situ observations at high pressure and high temperature are uniquely possible at the PSICHE beamline of the Soleil synchrotron (France), thanks to the Ultrafast Tomography on a Paris-Edinburgh Cell (UToPEC) and the combination of the fast phase-contrast tomography and energy-dispersive diffraction [3, 4]. A detailed methodology was developed to ensure that the correct pressure and temperature were maintained during the experiments. The results allowed an estimation of the global dentification rate during HIP of PBF-LB Ti-Al-4V material, as well as a detailed quantitative characterization of the influence of pore size and shape on the densification process, thereby understanding the effectiveness of HIP process on different pore categories. After 20 mins, 75% of porosity can be considered as closed or has size below the resolution of the XCT reconstruction. We also observed that the smallest defects showed higher densification rate, while the defect shape did not have significant effect on such rate. The current development of in-situ HIP experiment allows experimental quantification and validation of the simulation work. Ultimately it paves the road to tailoring the HIP procedure for different materials depending on the porosity and microstructure. T2 - AAMS 2023 CY - Madrid, Spain DA - 26.09.23 KW - Additive manufacturing KW - HIP KW - X-ray computed tomography PY - 2023 AN - OPUS4-58482 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lohrer, Christian T1 - Entwicklungen bei der Normung von Explosivstoffen und Pyrotechnik N2 - Vorstellung der aktuellen Arbeiten im CEN/TC 321 und CEN/TC 212 sowie Ausblick auf wesentliche Themen in den Bereichen zivile Explosivstoffe und pyrotechnische Gegenstände. Des Weiteren wird der Normungsauftrag der KOM für die Pyrotechnik vorgestellt und die damit verbundenen Herausforderungen und Möglichkeiten erläutert. T2 - 20. Sitzung des Sachverständigenausschusses für explosionsgefährliche Stoffe CY - Berlin, Germany DA - 18.09.2023 KW - Explosivstoffe KW - Pyrotechnik KW - Normungsauftrag PY - 2023 AN - OPUS4-58621 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Epperlein, Martin A1 - Hilgenberg, Kai A1 - Hellfritz, Benjamin A1 - Löffler, Frank T1 - Digitisation of the quality infrastructure - using the example of additive manufacturing N2 - Rapidly advancing technologies and progressive digitisation are posing challenges to the established quality infrastructure (QI). In response, the key stakeholders of the German QI established the initiative QI-Digital aimed at developing new solutions for modern quality assurance. One of the central use cases herein is quality assurance for additive manufacturing, in which a fully interlinked additive manufacturing process chain is established. The intention is to collect and process data from each production step, allowing for a comprehensive digital view of the physical material flow. Within this process chain, prototypes of digital QI tools like machine readable standards and digital quality certificates are being demonstrated, tested, and evolved. This is complemented by research on the process level, comprising the evaluation and refinement of methods for in-situ and ex-situ quality assurance, as well as algorithms for registration, reduction, and analysis of process data. This paper presents the status, goals, and vision for the QI-Digital use case additive manufacturing. T2 - Metal Additive Manufacturing Conference 2023 CY - Wien, Austria DA - 17.10.2023 KW - Additive Manufacturing KW - Digitalisation KW - Quality Assurance PY - 2023 SP - 96 EP - 104 CY - Wien AN - OPUS4-58628 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Epperlein, Martin T1 - Digitisation of the quality infrastructure - Using the example of additive manufacturing N2 - Rapidly advancing technologies and progressive digitisation are posing challenges to the established quality infrastructure (QI). In response, the key stakeholders of the German QI established the initiative QI-Digital aimed at developing new solutions for modern quality assurance. One of the central use cases herein is quality assurance for additive manufacturing, in which a fully interlinked additive manufacturing process chain is established. The intention is to collect and process data from each production step, allowing for a comprehensive digital view of the physical material flow. Within this process chain, prototypes of digital QI tools like machine readable standards and digital quality certificates are being demonstrated, tested, and evolved. This is complemented by research on the process level, comprising the evaluation and refinement of methods for in-situ and ex-situ quality assurance, as well as algorithms for registration, reduction, and analysis of process data. This paper presents the status, goals, and vision for the QI-Digital use case additive manufacturing. T2 - Metal Additive Manufacturing Conference 2023 CY - Vienna, Austria DA - 17.10.2023 KW - Additive Manufacturing KW - Digitalisation KW - Quality Assurance PY - 2023 AN - OPUS4-58629 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Epperlein, Martin T1 - Eine digitale QI für die moderne Produktion: Datenbasierte Qualitätssicherung in der Additiven Fertigung N2 - Als Beispiel für moderne Produktion ist die additive Fertigung (ugs. „3D-Druck“) bei der Herstellung von hochkomplexen metallischen Bauteilen, bionisch inspiriertem Leichtbau oder Prototypen nicht mehr wegzudenken. Die Qualitätssicherung (QS) von Bauteilen für sicherheitskritische Anwendungen stellt jedoch noch eine Herausforderung dar. Die Additive Fertigung (AM) ist ein vergleichsweise junges und datenintensives Fertigungsverfahren. Daher ist es ideal geeignet, die neuen Werkzeuge einer digitalen Qualitätsinfrastruktur (QI) für die moderne Produktion zu erproben und weiterzuentwickeln. T2 - 2. QI-Digital Forum CY - Berlin, Germany DA - 10.10.2023 KW - Additive Manufacturing KW - Digitalisation KW - Quality Assurance PY - 2023 AN - OPUS4-58630 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - “Grabenkorrosion": How scientific debate leads to an solution. and modern failures due to neglection of well described facts N2 - In the late 1980s, a new type of corrosion appeared in drinking water installations where galvanized steel pipes failed forming a deep groove with no corrosion at the other surfaces. The reason was discussed quite fiercely between failure analysts and material suppliers. In the end the discussion lead to the solution: inductive welded pipes of a certain sulphur content were prone to selective corrosion. The history of the arguments is discussed using old communications between Wilhelm Schwenk and Wolfgang Stichel, who later published the results in a paper unfortunately only I german. Thus the knowledge got lost and new cases based on the same material problems are observed in application of so-called C-Steel piping systems. Failure cases are shown. T2 - MTech 2023 CY - Cavtat, Croatia DA - 02.10.2023 KW - Corrosion KW - Grabenkorrosion PY - 2023 SN - 2806-8769 SP - 1 EP - 6 PB - Croatian Society for Heat Treatment and Sufrace Engineering CY - Zagreb AN - OPUS4-58521 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lemiasheuski, Anton A1 - Bajer, Evgenia A1 - Oder, Gabriele A1 - Göbel, Artur A1 - Hesse, Rene A1 - Pfennig, A. A1 - Bettge, Dirk T1 - Entwicklung eines automatisierten 3D-Metallographie-Systems und erste Beispiele für die Anwendung in der Gefüge-Analyse T1 - Development of an automated 3D metallography system and some first application examples in microstructural analysis N2 - Die klassische Metallographie basiert auf Abbildungen einzelner Schliffebenen und kann auf räumliche Formen und Anordnungen des Gefüges nur bedingt schließen. Die Idee, aus metallographischen Serienschliffen dreidimensionale Gefügestrukturen zu rekonstruieren, ist daher naheliegend und nicht neu. Allerdings ist der Aufwand, in Handarbeit viele Einzel-Schliffe zu präparieren und zu Bildstapeln zusammenzusetzen, sehr hoch und steht einer häufigen Anwendung entgegen. Deshalb wird an der BAM ein Roboter-gestütztes 3D-Metallographie-System entwickelt, das an einer Schliffprobe die Schritte Präparation und Bildeinzug vollautomatisch mit vielen Wiederholungen ausführt. Die Präparation umfasst Schleifen, Polieren und optional Ätzen der Schlifffläche, der Bildeinzug autofokussierte lichtmikroskopische Aufnahmen bei mehreren Vergrößerungsstufen. Der erhaltene Bildstapel wird anschließend vorverarbeitet, segmentiert und in ein 3D-Modell umgesetzt, das einer mikrotomographischen Aufnahme ähnelt, allerdings mit besserer lateraler Auflösung bei großem Volumen. Im Gegensatz zu tomographischen Verfahren besteht die Möglichkeit der Kontrastierung durch klassische chemische Ätzung. Die Integration eines REMs ist geplant. Bislang durchgeführte Arbeiten verdeutlichen die Möglichkeiten der Darstellung von Heißgas-Korrosionsschichten, Grauguss-Werkstoffen und Keramik-basierten mikroelektronischen Strukturen (Vias). N2 - Traditional metallography relies on the imaging of individual section planes. However, conclusions as to spatial shapes and microstructural arrangements can only be drawn to a limited extent. The idea to reconstruct three-dimensional microstructures from metallographic serial sections is therefore obvious and not at all new. However, the manual process of preparing a great number of individual sections and assembling them into image stacks is time-consuming and laborious and therefore constitutes an obstacle to frequent use. This is why the Federal Institute for Materials Research and Testing, or BAM for short (Bundesanstalt für Materialforschung und -prüfung), is developing a robot-assisted 3D metallography system performing the tasks of preparation and image acquisition on a metallographic section fully automatically and repeatedly. Preparation includes grinding, polishing and optional etching of the section surface. Image acquisition is performed using a light optical microscope with autofocus at several magnification levels. The obtained image stack is then pre-processed, segmented and converted to a 3D model resembling a microtomographic image, but with a higher lateral resolution when large volumes are sampled. As opposed to tomographic techniques, it is possible to perform traditional chemical etching for contrasting. The integration of a SEM is in the planning stages. Studies conducted so far have demonstrated the possibility of visualizing hot gas corrosion layers, grey cast irons and ceramic-based microelectronic structures (vias). KW - 3D-Metallographie KW - Gefügeanalyse KW - Serienschnitte KW - Gefügerekonstruktion KW - 3D metallography KW - Microstructure analysis KW - Serial sectioning KW - Microstrucure reconstruction PY - 2023 DO - https://doi.org/10.1515/pm-2023-0057 SN - 0032-678X VL - 60 IS - 10 SP - 676 EP - 691 PB - De Gruyter CY - Berlin/Boston AN - OPUS4-58593 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bayerlein, Bernd T1 - Platform MaterialDigital Core Ontology (PMDco): A Community Driven Mid-Level Ontology in the MSE Domain N2 - Knowledge representation in the materials science and engineering (MSE) domain is a vast and multi-faceted challenge: Overlap, ambiguity, and inconsistency in terminology are common. Invariant and variant knowledge are difficult to align cross-domain. Generic top-level semantic terminology often is too abstract, while MSE domain terminology often is too specific. The PMDco is designed in direct support of the FAIR principles to address immediate needs of the global experts community and their requirements. The illustrated findings show how the PMDco bridges semantic gaps between high-level, MSE-specific, and other science domain semantics, how the PMDco lowers development and integration thresholds, and how to fuel it from real-world data sources ranging from manually conducted experiments and simulations as well as continuously automated industrial applications. T2 - Patents4Science CY - Berlin, Germany DA - 05.10.2023 KW - Knowledge Representation KW - Semantic Interoperability KW - FAIR data management KW - Knowledge graph and ontologies KW - PMD Core Ontology PY - 2023 AN - OPUS4-58507 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Poka, Konstantin A1 - Merz, Benjamin A1 - Epperlein, Martin A1 - Hilgenberg, Kai T1 - Integration of the whole digital chain in a unique file for PBF-LB/M: practical implementation within a digital thread and its advantages N2 - The industrialization of AM is only possible by creating synergy with the tools of Industry 4.0. The system technology of Powder Bed Fusion with Laser beam of Metals (PBF-LB/M) reached a level of high performance in terms of process stability and material spectrum in the past years. However, the digital process chain, starting from CAD via CAM and plant-specific compila-tion of the manufacturing file exhibits media disruptions. The consequence is a loss of metadata. A uniform data scheme of simulation for Design for Additive Manufacturing (DfAM), the PBF-LB/M process itself and quality assurance is currently not realized within industry. There is no entity in the common data flows of the process chains, that enables the integration of these functionalities. As part of the creation of a digital quality infrastructure in the QI-Digital pro-ject, an integration of the CAD/CAM chain is being established. The outcome is a file in an advanced commercially available format which includes all simula-tions and manufacturing instructions. The information depth of this file extends to the level of the scan vectors and allows the automatic optimization and holis-tic documentation. In addition, the KPI for the economic analysis are generated by compressing information into a unique file combined with the application of a digital twin. The implementation and advantages of this solution are demon-strated in a case study on a multi-laser PBF-LB/M system. A build job contain-ing a challenging geometry is thermally simulated, optimized, and manufac-tured. To verify its suitability for an Additive Manufacturing Service Platform (AMSP), the identical production file is transferred to a PBF-LB/M system of another manufacturer. Finally, the achieved quality level of the build job is evaluated via 3D scanning. This evaluation is carried out in the identical entity of the production file to highlight the versatility of this format and to integrate quality assurance data. T2 - Additive Manufacturing for Products and Applications 2023 CY - Lucerne, Switzerland DA - 11.09.2023 KW - Laser Powder Bed Fusion KW - Digital Twin KW - Data Integrity KW - Process Chain Integration KW - Computer Aided Manufacturing PY - 2023 SN - 978-3-031-42982-8 DO - https://doi.org/10.1007/978-3-031-42983-5_7 SN - 2730-9576 VL - 3 SP - 91 EP - 114 PB - Springer CY - Cham AN - OPUS4-58363 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Völker, Christoph A1 - Moreno Torres, Benjami A1 - Rug, Tehseen A1 - Firdous, Rafia A1 - Zia, Ghezal Ahmad Jan A1 - Lüders, Stefan A1 - Lisdero Scaffino, Horacio A1 - Höpler, Michael A1 - Böhmer, Felix A1 - Pfaff, Matthias A1 - Stephan, Dietmar A1 - Kruschwitz, Sabine T1 - Data driven design of alkali-activated concrete using sequential learning N2 - This paper presents a novel approach for developing sustainable building materials through Sequential Learning. Data sets with a total of 1367 formulations of different types of alkali-activated building materials, including fly ash and blast furnace slag-based concrete and their respective compressive strength and CO2-footprint, were compiled from the literature to develop and evaluate this approach. Utilizing this data, a comprehensive computational study was undertaken to evaluate the efficacy of the proposed material design methodologies, simulating laboratory conditions reflective of real-world scenarios. The results indicate a significant reduction in development time and lower research costs enabled through predictions with machine learning. This work challenges common practices in data-driven materials development for building materials. Our results show, training data required for data-driven design may be much less than commonly suggested. Further, it is more important to establish a practical design framework than to choose more accurate models. This approach can be immediately implemented into practical applications and can be translated into significant advances in sustainable building materials development. KW - Sustainable building materials KW - Sequential learning KW - Data-driven materials design KW - Alkali-activated building materials PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-584376 UR - https://www.sciencedirect.com/science/article/pii/S095965262302379X DO - https://doi.org/10.1016/j.jclepro.2023.138221 SN - 0959-6526 SN - 1879-1786 VL - 418 SP - 1 EP - 13 PB - Elsevier CY - Amsterdam AN - OPUS4-58437 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bayerlein, Bernd T1 - News from the working area - Semantic Interoperability N2 - This presentation provides a comprehensive overview of recent developments and the current status within the Semantic Interoperability work area, with a particular emphasis on the advancements related to the Platform MaterialDigital Core Ontology (PMDco). The presentation will delve into the collaborative and community-supported curation process that has been instrumental in shaping PMDco. Additionally, we will introduce the innovative Ontology Playground, showcasing its role in fostering experimentation and exploration within the realm of ontology development. T2 - MaterialDigital Vollversammlung CY - Karlsruhe, Germany DA - 21.09.2023 KW - Semantic Representation KW - FAIR data management KW - Semantic Interoperability KW - Knowledge graph and ontologies KW - PMD Core Ontology KW - MaterialDigital PY - 2023 AN - OPUS4-58422 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hertwig, Andreas A1 - Osterwald, Stephan A1 - Gerhold, Stefan T1 - Mess- und Prüfverfahren für Schichten und Schichtsysteme - Der DIN-Normausschuss 062-01-61 N2 - Die Funktionalität von modernen technischen Komponenten liegt meist in der Oberfläche und in Beschichtungen. Das Design und die Herstellungsqualität von Beschichtungen ist essenziell für die optischen, elektrischen, mechanischen und chemischen Eigenschaften von Bauteilen, sowie für den Korrosions- und Verschleißschutz. In diesem Gremium bearbeiten wir Normen für die Qualitätssicherung von dünnen Schichten verschiedener Art. Dabei betrachten wir Eigenschaften wie Schichtdicke, Zusammensetzung, Haltbarkeit, Korrosionsbeständigkeit und physikalische Parameter von dünnen Schichten mit sehr vielfältigen Techniken. Neben klassischen Verfahren aus der Galvanik und Schichtmesstechnik, werden dabei auch neuere spektroskopische Verfahren wie Ellipsometrie und THz-Reflektion bedeutend. Unser Gremium ist offen für neue Mitglieder aus der Oberflächen- und Beschichtungsgemeinschaft. T2 - ZVO Oberflächentage 2023 CY - Berlin, Germany DA - 13.09.2023 KW - Dünne Schichten KW - Galvanotechnik KW - Metallschichten KW - Messtechnik PY - 2023 AN - OPUS4-58432 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scheuschner, Nils A1 - Heinrichsdorff, F. A1 - Oster, Simon A1 - Uhlmann, E. A1 - Polte, J. A1 - Gordei, A. A1 - Hilgenberg, Kai T1 - In-situ monitoring of the laser powder bed fusion process by thermography, optical tomography and melt pool monitoring for defect detection N2 - For the wide acceptance of the use of additive manufacturing (AM), it is required to provide reliable testing methods to ensure the safety of the additively manufactured parts. A possible solution could be the deployment of in-situ monitoring during the build process. However, for laser powder bed fusion using metal powders (PBF-LB/M) only a few in-situ monitoring techniques are commercially available (optical tomography, melt pool monitoring), which have not been researched to an extent that allows to guarantee the adherence to strict quality and safety standards. In this contribution, we present results of a study of PBF-LB/M printed parts made of the nickel-based superalloy Haynes 282. The formation of defects was provoked by local variations of the process parameters and monitored by thermography, optical tomography and melt pool monitoring. Afterwards, the defects were characterized by computed tomography (CT) to identify the detection limits of the used in-situ techniques. T2 - Lasers in Manufacturing Conference 2023 CY - Munich, Germany DA - 26.06.2023 KW - Thermography KW - Optical tomography KW - Melt-pool-monitoring KW - Laser powder bed fusion KW - Haynes 282 KW - Additive Manufacturing PY - 2023 UR - https://www.wlt.de/lim2023-proceedings/system-engineering-and-process-control SP - 1 EP - 10 AN - OPUS4-58466 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bettge, Dirk A1 - Schmies, Lennart T1 - Die Fraktographische Online-Datenbank der AG Fraktographie – Entwicklungsstand und weitere Planung N2 - Vortrag zum aktuellen Stand der fraktographischen online-Datenbank. Darstellung des AGM/DVM Gemeinschaftsausschusses REM in der Materialforschung und seiner Arbeitsgruppen Fraktographie, EBSD und 2D/3D-Prüfung. Ziele und Inhalte der fraktographischen Datenbank, Aufruf zum Mitmachen. Durchführung von Vergleichsversuchen, Entwicklung einer fraktographischen Symbolik, Ringversuch, Vorhaben iFrakto mit Entwicklung einer KI-gestützten Bruchflächenanalyse. T2 - Metallographietagung 2023 CY - Leoben, Austria DA - 13.09.2023 KW - Fraktographie KW - Machine Learning KW - Datenbank PY - 2023 AN - OPUS4-58467 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pech May, Nelson Wilbur A1 - Tabasco-Novelo, Carolina A1 - Quintana, Patricia A1 - Rodriguez-Gattorno, Geonel A1 - Alvarado-Gil, Juan J. T1 - Evidence of a Thermal Diffusivity Gap in Sintered Li–Co–Sb–O Solid Solutions N2 - In this work, the thermal properties of ternary Li₃ₓCo₇₋₄ₓSb₂₊ₓO₁₂ solid solutions are studied for different concentrations in the range 0 ≤ x ≤ 0.7. Samples are elaborated at four different sintering temperatures: 1100, 1150, 1200 and 1250 °C. The effect of increasing the content of Li⁺ and Sb⁵⁺, accompanied by the reduction of Co²⁺, on the thermal properties is studied. It is shown that a thermal diffusivity gap, which is more pronounced for low values of x, can be triggered at a certain threshold sintering temperature (around 1150 °C in this study). This effect is explained by the increase of contact area between adjacent grains. Nevertheless, this effect is found to be less pronounced in the thermal conductivity. Moreover, a new framework for heat diffusion in solids is presented that establishes that both the heat flux and the thermal energy (or heat) satisfy a diffusion equation and therefore highlights the importance of thermal diffusivity in transient heat conduction phenomena. KW - General Chemical Engineering KW - General Chemistry PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-593248 DO - https://doi.org/10.1021/acsomega.2c07557 SN - 2470-1343 VL - 8 IS - 8 SP - 7808 EP - 7815 PB - American Chemical Society (ACS) CY - Washington, DC AN - OPUS4-59324 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schmies, Lennart A1 - Botsch, B. A1 - Le, Q.-H. A1 - Yarysh, A. A1 - Sonntag, U. A1 - Hemmleb, M. A1 - Bettge, Dirk T1 - Classification of fracture characteristics and fracture mechanisms using deep learning and topography data T1 - Klassifikation von Bruchmerkmalen und Bruchmechanismen mittels Deep Learning und unter Verwendung von Topographiedaten N2 - In failure analysis, micro-fractographic analysis of fracture surfaces is usually performed based on practical knowledge which is gained from available studies, own comparative tests, from the literature, as well as online databases. Based on comparisons with already existing images, fracture mechanisms are determined qualitatively. These images are mostly two-dimensional and obtained by light optical and scanning electron imaging techniques. So far, quantitative assessments have been limited to macrocopically determined percentages of fracture types or to the manual measurement of fatigue striations, for example. Recently, more and more approaches relying on computer algorithms have been taken, with algorithms capable of finding and classifying differently structured fracture characteristics. For the Industrial Collective Research (Industrielle Gemeinschaftsforschung, IGF) project “iFrakto” presented in this paper, electron-optical images are obtained, from which topographic information is calculated. This topographic information is analyzed together with the conventional 2D images. Analytical algorithms and deep learning are used to analyze and evaluate fracture characteristics and are linked to information from a fractography database. The most important aim is to provide software aiding in the application of fractography for failure analysis. This paper will present some first results of the project. N2 - Die mikrofraktographische Analyse von Bruchflächen wird in der Schadensanalyse meist auf der Basis von Erfahrungswissen vorgenommen, welches aus vorliegenden Untersuchungen, eigenen Vergleichsversuchen und aus der Literatur und online Datenbanken stammt. Durch Vergleiche mit bereits vorliegenden Bildern werden qualitativ Bruchmechanismen ermittelt. Grundlage dafür sind zumeist zweidimensionale Aufnahmen aus licht- und elektronenoptischen Verfahren. Quantitative Aussagen beschränken sich bislang beispielsweise auf makroskopische Anteile von Bruchmechanismen oder die manuelle Ausmessung von Schwingstreifen. In jüngerer Zeit gibt es vermehrt Ansätze, Computer-Algorithmen einzusetzen, die in der Lage sind, unterschiedlich strukturierte Bruchmerkmale zu finden und zu klassifizieren. Im hier vorgestellten IGF-Vorhaben „iFrakto“ werden elektronenoptische Aufnahmen erzeugt und daraus Topographie-Informationen berechnet. Diese gewonnenen Topographie-Informationen werden zusammen mit den klassischen 2D-Bildern ausgewertet. Analytische Algorithmen und Deep Learning werden eingesetzt, um Bruchmerkmale zu analysieren, zu bewerten und mit Informationen aus einer fraktographischen Datenbank zu verknüpfen. Wichtigstes Ziel ist die Bereitstellung von Software zur Unterstützung der Fraktographie in der Schadensanalyse. In diesem Beitrag werden erste Ergebnisse des Vorhabens vorgestellt. KW - Fractography KW - Deep Learning KW - Classification PY - 2023 DO - https://doi.org/10.1515/pm-2022-1008 SN - 0032-678X VL - 60 IS - 2 SP - 76 EP - 92 PB - De Gruyter AN - OPUS4-56962 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ghafafian, Carineh A1 - Trappe, Volker ED - Vassilopoulos, A. P. ED - Michaud, V. T1 - Fully-reversed fatigue behavior of scarf joint repairs for wind turbine blade shell applications N2 - To enable a quick and cost-effective return to service for wind turbine blades, localized repairs can be executed by technicians in the field. Scarf repairs, shown to be highly efficient with a smooth load transition across angled joint walls and a restored aerodynamic profile, are the focus of this work. The failure mechanisms of these structures were examined under quasi-static tensile and fully-reversed cyclic loading. While the scarf ratio was held constant at 1:50, the repair layup was varied between large-to-small and small-to-large. The effect of the presence of resin pockets and the fiber orientation mismatch between parent and repair material on the restored strength of BIAX ±45° glass fiber reinforced polymer scarf joint structures was studied. T2 - 20th European Conference on Composite Materials CY - Lausanne, Switzerland DA - 26.06.2022 KW - Fatigue KW - Scarf repairs KW - Glass fiber reinforced polymers PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-569646 UR - https://infoscience.epfl.ch/record/298799 SN - 978-2-9701614-0-0 VL - Vol. 5 - Applications and structures SP - 195 EP - 201 PB - Composite Construction Laboratory (CCLab) CY - Lausanne AN - OPUS4-56964 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhang, X. A1 - Shi, L. A1 - Wu, C. A1 - Yang, Chunliang A1 - Gao, S. T1 - Multi-phase modelling of heat and mass transfer during Ti/Al dissimilar friction stir welding process N2 - Friction stir welding (FSW) has the capacity to join the Al/Ti dissimilar structures with superior mechanical properties. The microstructures and mechanical characteristics of Al/Ti dissimilar FSW joints are determined by the heat and mass transfer during the welding process. However, a quantitative study of the Al/Ti dissimilar FSW process is lacking. Therefore, using the computational fluid dynamics (CFD) and volume of fluid (VOF) approach, a multi-phase model was constructed for quantitatively analyzing the heat and mass transfer behaviour in dissimilar FSW of TC4 titanium alloy and AA2024-T4 aluminium alloy. The mixed material was treated as a functionally graded material (FGM) to compute the thermophysical characteristics at the weld nugget zone (WNZ). Due to the vast disparity in the thermophysical characteristics of aluminum and titanium alloy, the temperature field in Al/Ti dissimilar FSW was severely asymmetric. The temperature of titanium alloy on the advancing side (AS) was higher than that of aluminium alloy on the retreating side (RS) at the same distance from the tool centre line near the tool shoulder, but it was lower than that of aluminium alloy on the RS without the influence of the shoulder. Due to the high flow stress of titanium alloy, plastic material flow mostly occurred on the RS of aluminium alloy in the Al/Ti dissimilar FSW, with its percentage exceeding 80%. This model was validated by experiment results. KW - Dissimilar friction stir welding KW - Al/Ti dissimilar joints KW - Temperature distribution KW - Heat generation KW - Plastic material flow PY - 2023 DO - https://doi.org/10.1016/j.jmapro.2023.03.037 SN - 2212-4616 VL - 94 SP - 240 EP - 254 PB - Elsevier Ltd. AN - OPUS4-57265 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Cysne Barbosa, Ana Paula A1 - Azevedo do Nascimento, Allana A1 - Pavasarytė, Lina A1 - Trappe, Volker A1 - Melo, D. T1 - Effect of addition of thermoplastic self-healing agent on fracture toughness of epoxy N2 - Self-healing agents have the potential to restore mechanical properties and extend service life of composite materials. Thermoplastic healing agents have been extensively investigated for this purpose in epoxy matrix composites due to their strong adhesion to epoxy and their ability to fill in microcracks. One of the most investigated thermoplastic additives for this purpose is poly(ethylene-co-methacrylic acid) (EMAA). Despite the ability of thermoplastic healing agents to restore mechanical properties, it is important to assess how the addition of thermoplastic healing agents affect properties of the original epoxy material. In this work, EMAA was added to epoxy resin and the effect of the additive on fracture toughness of epoxy was evaluated. Results indicate that although added in low concentrations, EMAA can affect fracture toughness. T2 - 6th Brazilian Conference on Composite Materials CY - Tiradentes, Minas Gerais, Brazil DA - 14.08.2022 KW - Epoxy KW - Self-healing KW - Thermoplastic KW - Fracture PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-572707 SN - 978-65-00-49386-3 DO - https://doi.org/10.29327/566492 SN - 2316-1337 SP - 219 EP - 222 AN - OPUS4-57270 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Matamoros-Veloza, A. A1 - Stawski, Tomasz A1 - Vargas, S. A1 - Neville, A. T1 - Study of a Local Structure at the Interface between Corrosion Films and Carbon Steel Surface in Undersaturated CO2 Environments N2 - Industries transporting CO2 gas-saturated fluids have infrastructures made of carbon steel. This is a good material with great mechanical properties but prone to corrosion and potential failure. Corrosion in sweet environments involves the formation of FeCO3 as a corrosion film, which is recognized to play a protective role under certain conditions. This work on the dissolution of corrosion films in sweet environments, under acidic and undersaturated conditions, demonstrates that the effects on the integrity of steel are far more significant than the damage observed on the surface of the corrosion film. Our results prove that dissolution of FeCO3 involved the presence of an amorphous phase, the intermediate formation of FeCl2 or FeCl+, and the presence of a phase with short distance atom–atom correlations. The amorphous phase was identified as a mixture of retained γ-Fe and Fe3C. Partially broken α-Fe and Fe3C structures were identified to prove the damage on the material, confirming the interface zone without evident damage on the corrosion film. Dissolution affected both the α-Fe and FeCO3, with the lattice [102̅] from the FeCO3 crystalline structure being the fastest to dissolve. The damage of steel at the molecular scale was evident at the macroscale with pit depths of up to 250 μm. The impact on the integrity of steel can be, therefore, more drastic than frequently reported in industrial operations of CO2 transport industries that use cleaning procedures (e.g., acid treatment, pigging) as part of their operational activities. KW - Steel KW - Corrosion KW - Siderite KW - Diffraction KW - Pair distribution function KW - Synchrotron PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-572156 DO - https://doi.org/10.1021/acsomega.2c07631 SN - 2470-1343 VL - 8 IS - 9 SP - 8497 EP - 8504 PB - ACS AN - OPUS4-57215 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chambers, Aaron T1 - Synthesis of ZIF nanoparticles with functionalisation towards effective composite formation N2 - A presentation on functionalising ZIF-8 nanoparticles for composite formation. Characterisation data for the nanoparticles is shown. T2 - Materials Chemistry Seminar CY - Online meeting DA - 23.02.23 KW - MOF composite KW - Nanoparticles KW - ZIF-8 PY - 2023 AN - OPUS4-57210 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winterkorn, René T1 - WAAM dickwandiger Bauteile aus höherfesten AL-MG-SI Legierungen N2 - Das Wire and Arc Additive Manufacturing (WAAM) ist dank hoher erreichbarer Aufbauraten prädestiniert für die Fertigung großvolumiger Bauteile. Dabei ist auf die Wirkmechanismen zwischen Prozessparametern und den daraus resultierenden mechanisch-technologischen Eigenschaften zu achten. Dies gilt insbesondere für die Fertigung dickwandiger Bauteile aus Al-Mg-Si-Aluminiumlegierungen, die eine hohe Anfälligkeit gegenüber Erstarrungsrissen und wasserstoffinduzierter Porosität aufweisen. Der Einfluss der Prozessparameter und des resultierenden Temperaturregimes auf die Bauteilqualität wurde durch die Analyse der Größe und Verteilung von Poren sowie der resultierenden Festigkeit untersucht. Darüber hinaus wurde der Einfluss einer Wärmenachbehandlungsstrategien auf das Festigkeitsverhalten analysiert. T2 - Additive Fertigung – Werkstoffe – Prozesse – Wärmebehandlung 2022 CY - Bremen, Germany DA - 29.06.2022 KW - WAAM KW - AlMgSi Legierungen KW - Wärmenachbehandlung KW - Mechanische Eigenschaften PY - 2022 AN - OPUS4-56672 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Völker, Christoph A1 - Kruschwitz, Sabine T1 - Accelerating the search for sustainable concretes with AI N2 - With 8% of man-made CO2 emissions, cement production is an important driver of the climate crisis. By using alkali-activated binders, part of the energy-intensive clinker production process can be dispensed. However, as numerous raw materials are involved in the manufacturing process here, the complexity of the materials increases by orders of magnitude. Finding a properly balanced binder formulation is like looking for a needle in a haystack. We have shown for the first time that artificial intelligence (AI)-based optimization of alkali-activated binder formulations can significantly accelerate research. The "Sequential Learning App for Materials Discovery" (SLAMD) aims to accelerate practice transfer. With SLAMD, materials scientists have low-threshold access to AI through interactive and intuitive user interfaces. The value added by AI can be determined directly. For example, the CO2 emissions saved per ton of cement can be determined for each development cycle: the more efficient the AI optimization, the greater the savings. Our material database already includes more than 120,000 data points of alternative binders and is constantly being expanded with new parameters. We are currently driving the enrichment of the data with a life cycle analysis of the building materials. Based on a case study we show how intuitive access to AI can drive the adoption of techniques that make a real contribution to the development of resource-efficient and sustainable building materials of the future and make it easy to identify when classical experiments are more efficient. T2 - fib International Congress CY - Oslo, Norway DA - 12.06.2022 KW - Machine Learning KW - Materials Design KW - Sequential Learning KW - Materials Discovery KW - Concrete PY - 2022 AN - OPUS4-56635 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Völker, Christoph A1 - Moreno Torres, Benjami T1 - SLAMD-FIB-Case-Study N2 - With 8% of man-made CO2 emissions, cement production is an important driver of the climate crisis. By using alkali-activated binders part of the energy-intensive clinker production process can be dispensed with. However, because numerous chemicals are involved in the manufacturing process here, the complexity of the materials increases by orders of magnitude. Finding a properly balanced cement formulation is like looking for a needle in a haystack. We have shown for the first time that artificial intelligence (AI)-based optimization of cement formulations can significantly accelerate research. The „Sequential Learning App for Materials Discovery“ (SLAMD) aims to accelerate practice transfer. With SLAMD, materials scientists have low-threshold access to AI through interactive and intuitive user interfaces. The value added by AI can be determined directly. For example, the CO2 emissions saved per ton of cement can be determined for each development cycle: the more efficient the AI optimization, the greater the savings. Our material database already includes more than 120,000 data points of alternative cements and is constantly being expanded with new parameters. We are currently driving the enrichment of the data with a life cycle analysis of the building materials. Based on a case study we show how intuitive access to AI can drive the adoption of techniques that make a real contribution to the development of resource-efficient and sustainable building materials of the future and make it easy to identify when classical experiments are more efficient. KW - Alkali activated concrete KW - Concrete PY - 2022 UR - https://github.com/BAMcvoelker/SLAMD-FIB-Case-Study#slamd-fib-case-study PB - GitHub CY - San Francisco, CA, USA AN - OPUS4-56637 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Völker, Christoph T1 - Discovering climate-friendly building materials with AI N2 - High greenhouse gas emissions from the production of building materials are a major contributor to the current climate crisis. However, developing alternative building materials is complex. Traditional laboratory methods are reaching their limits. Artificial intelligence, on the other hand, can give research a new dynamic. Novel materials are usually developed manually in the laboratory rather than on a computer. This makes the processes time-consuming, difficult and expensive. With the app SLAMD (Sequential Learning App for Materials Discovery), materials researchers can explore the potential of artificial intelligence to speed up materials research and easily apply AI in the lab. The app was developed by our team at the Federal Institute for Materials Research and Testing (BAM) led by Prof. Sabine Kruschwitz together with a team in the Department of Building Materials and Construction Chemistry at TU Berlin led by Prof. Dietmar Stephan. It uses material composition and characterization data to predict ideal material candidates. It can be used to optimize many material properties simultaneously and even incorporates database information such as carbon footprint, material cost or resource availability. Unlike the usual data-intensive AI methods, SLAMD optimally integrates existing knowledge and human feedback, and provides numerous decision support tools to precisely navigate complex scientific knowledge processes towards success. In this talk, we will present some case studies where we were able to find suitable advanced materials in a few months instead of several years. We will talk about the challenges we overcame and the future potential we see for this approach to developing the green materials of the future. T2 - Chemometrics meets Artificial Intelligence CY - Berlin, Germany DA - 01.04.2022 KW - Machine Learning KW - Materials Informatics KW - Sequential Learning KW - Alkali activated concrete PY - 2022 AN - OPUS4-56638 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - VIDEO A1 - Völker, Christoph T1 - Accelerating the search for sustainable concretes with AI N2 - With 8% of man-made CO2 emissions, cement production is an important driver of the climate crisis. By using alkali-activated binders, part of the energy-intensive clinker production process can be dispensed. However, as numerous raw materials are involved in the manufacturing process here, the complexity of the materials increases by orders of magnitude. Finding a properly balanced binder formulation is like looking for a needle in a haystack. We have shown for the first time that artificial intelligence (AI)-based optimization of alkali-activated binder formulations can significantly accelerate research. The "Sequential Learning App for Materials Discovery" (SLAMD) aims to accelerate practice transfer. With SLAMD, materials scientists have low-threshold access to AI through interactive and intuitive user interfaces. The value added by AI can be determined directly. For example, the CO2 emissions saved per ton of cement can be determined for each development cycle: the more efficient the AI optimization, the greater the savings. Our material database already includes more than 120,000 data points of alternative binders and is constantly being expanded with new parameters. We are currently driving the enrichment of the data with a life cycle analysis of the building materials. Based on a case study we show how intuitive access to AI can drive the adoption of techniques that make a real contribution to the development of resource-efficient and sustainable building materials of the future and make it easy to identify when classical experiments are more efficient. KW - Materials informatics KW - Materials design KW - Alkali activated concrete KW - Machine learning PY - 2022 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-56639 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ghafafian, Carineh A1 - Trappe, Volker T1 - Prolonging structural integrity—Fatigue of scarf repairs for wind turbine blade shell applications N2 - The influence of scarf repair variables on the mechanical properties of glass fiber reinforced polymer sandwich structures is examined for the application of wind turbine blade shell repairs. Reference shell specimens are tested under fully-reversed cyclic loading to understand the fatigue behavior of the sub-component structure within a range of in-service loads, to which shell specimens with a scarf joint repair are compared. A fatiguesuperior repair material is shown to improve the fatigue behavior of the repaired structures compared to the reference specimens. In separating layup and geometry, damage development is examined on the subcomponent scale for a structural understanding of a scarf repair using in-situ digital image correlation-based strain field measurements as well as passive thermography. Within scarf repair variables, the geometry is shown to play a larger role than layup in the fatigue performance of the repaired structure. KW - Polymer–matrix composites KW - Fatigue KW - Joints/joining PY - 2023 DO - https://doi.org/10.1016/j.compositesa.2022.107419 SN - 1359-835X VL - 167 SP - 1 EP - 11 PB - Elsevier Ltd. AN - OPUS4-56942 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - Laser-induced periodic surface structures: mechanisms, applications, and unsolved problems N2 - Laser-induced Periodic Surface Structures (LIPSS, ripples) are a universal phenomenon and can be generated in a contactless, single-step process on almost any type of solid upon irradiation with intense laser pulses. They represent a (quasi-)periodic modulation of the surface topography in the form of a linear grating and are typically formed in a “self-ordered” way in the focus of a laser beam. Thus, they are often accompanying laser material processing applications. The structural sizes of LIPSS typically range from several micrometers down to less than 100 nanometers – far beyond the optical diffraction limit – while their orientations exhibit a clear correlation with the local polarization direction of the laser radiation. From a theoretical point of view, a controversial debate has emerged during the last decades, whether LIPSS originate from electromagnetic effects (seeded already during the laser irradiation) – or whether they emerge from matter-reorganization processes (distinctly after the laser irradiation). From a practical point of view, however, LIPSS represent a simple and robust way for the nanostructuring of solids that allows creating a wide range of different surface functionalities featuring applications in optics, tribology, medicine, energy technologies, etc. This presentation reviews the currently existent theories of LIPSS. A focus is laid on the historic development of the fundamental ideas behind the LIPSS, their corresponding mathematical descriptions and numerical implementations, along with a comparison and critical assessment of the different approaches. Fourth generation light sources, namely short wavelength, short pulse free electron lasers (FELs) are offering new and fascinating possibilities to resolve laser-induced structure formation at surfaces on the sub-micrometer to nanometer length scale and in temporal regimes ranging from picoseconds to several nanoseconds with sub-picosecond resolution. This unique spatio-temporal resolution allows to reveal early signatures of coherent/plasmonic electromagnetic scattering effects followed by the excitation of hydrodynamic capillary waves – providing new insights to the above-mentioned debate. Finally, some unsolved scientific problems related to LIPSS are identified and the pending technological limitations are discussed. While the currently available laser and scanner technology already allows large area surface processing with rates at the m2/min level, industrial applications of LIPSS are sometimes limited by the complex interplay between the nanoscale surface topography and the specific surface chemistry. This typically manifests in difficulties to control the processing of LIPSS and in limitations to ensure the long-term stability of the created surface functions. Strategies for overcoming such limitations are outlined. T2 - Institutskolloquium des Leibniz-Instituts für Oberflächenmodifizierung CY - Leipzig, Germany DA - 02.02.2023 KW - Laser-induced periodic surface structures (LIPSS) KW - Surface functionalization KW - Industrial applications KW - Femtosecond laser PY - 2023 AN - OPUS4-56949 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Das, P. A1 - Chakraborty, Gouri A1 - Roeser, J. A1 - Vogl, S. A1 - Rabeah, J. A1 - Thomas, A. T1 - Integrating Bifunctionality and Chemical Stability in Covalent Organic Frameworks via One-Pot Multicomponent Reactions for Solar-Driven H2O2 Production N2 - Multicomponent reactions (MCRs) can be used to introduce different functionalities into highly stable covalent organic frameworks (COFs). In this work, the irreversible three-component Doebner reaction is utilized to synthesize four chemically stable quinoline-4-carboxylic acid DMCR-COFs (DMCR-1−3 and DMCR-1NH) equipped with an acid−base bifunctionality. These DMCR-COFs show superior photocatalytic H2O2 evolution (one of the most important industrial oxidants) compared to the imine COF analogue (Imine-1). This is achieved with sacrificial oxidants but also in pure water and under an oxygen or air atmosphere. Furthermore, the DMCR-COFs show high photostability, durability, and recyclability. MCR-COFs thus provide a viable materials’ platform for solar to chemical energy conversion. KW - Reactions KW - Bifunctionality KW - Postsynthetic modification KW - Multicomponent PY - 2022 DO - https://doi.org/10.1021/jacs.2c11454 SN - 0002-7863 VL - 145 IS - 5 SP - 2975 EP - 2984 PB - ACS Publications AN - OPUS4-56922 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Trappe, Volker A1 - Sachs, Patrick ED - Vassilopoulos, A. P. ED - Michaud, V. T1 - Dynamic mechanical analysis of epoxy-matrix cross linking measured in-situ using an elastomer container N2 - A new patented dynamic mechanical analysis (DMA) is presented, where the tensile, bending- or torsional stiffness of a media can be characterized in-situ during the phase transition from liquid to solid. An epoxy system, e.g. Hexion L285/H287, is filled into an elastomer container, such as a silicone tube. This can be mounted into a conventional OMA and, based on a linear viscoelastic approach, the storage modulus (E';G'), the loss modulus (E'';G'') and the loss angle tan(δ) can be measured at constant temperature as a function of time in order to investigate the liquid to sol-gel to solid transition. With this new method, the stiffness increase as a result of the cure process can be directly measured more precisely than with a rheometer in a shear plate set-up, because using an elastomer container gives a defined cross section for calculating the Young's modulus. T2 - 20th European Conference on Composite Materials CY - Lausanne, Switzerland DA - 26.06.2022 KW - Cross linking KW - Dynamic mechanical analysis (DMA) KW - Thermoset polymers KW - Cure process PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-569651 UR - https://infoscience.epfl.ch/record/298799 SN - 978-2-9701614-0-0 VL - Vol. 5 - Applications and structures SP - 181 EP - 186 PB - Composite Construction Laboratory (CCLab) CY - Lausanne AN - OPUS4-56965 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Azevedo do Nascimento, A. A1 - Trappe, Volker A1 - Diniz Melo, J. D. A1 - Cysne Barbosa, A. P. T1 - Fatigue behavior of self-healing glass fiber/epoxy composites with addition of poly (ethylene-co-methacrylic acid) (EMAA) N2 - The interest in repair technologies for polymer composites has increased significantly over the last decades, due to the growing use of these materials in structural applications. In this study, poly (ethylene-co-methacrylic acid) (EMAA) was used as self-healing agent to glass fiber/epoxy composite. Materials with EMAA contents of 2 wt% and 5 wt% were manufactured using Resin Transfer Molding (RTM) and the effects of the healing agent on the properties were investigated using tensile tests and Dynamic Mechanical Analysis (DMA). Results show slight variation of properties, which was more pronounced as the content of EMAA increased. In addition, the healing efficiency was investigated through fatigue tests and the addition of higher content of EMAA increased the number of cycles to failure after the healing activation cycle. KW - Fatigue KW - Glass fiber-epoxy composites KW - Self-healing KW - Smart materials PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-569661 DO - https://doi.org/10.1016/j.polymertesting.2022.107863 SN - 0142-9418 VL - 117 SP - 1 EP - 10 PB - Elsevier Ltd. AN - OPUS4-56966 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lunkenheimer, P. A1 - Loidl, A. A1 - Riechers, Birte A1 - Zaccone, A. A1 - Samwer, K. T1 - Thermal expansion and the glass transition N2 - Melting is well understood in terms of the Lindemann criterion, which essentially states that crystalline materials melt when the thermal vibrationsof their atoms become so vigorous that they shake themselves free of the binding forces. This picture does not necessarily have to hold for glasses, where the nature of the solid–liquid cross-over is highly debated. The Lindemann criterion implies that the thermal expansion coefficients of crystals are inversely proportional to their melting temperatures. Here we find that, in contrast, the thermal expansion coefficient of glasses decreases more strongly with increasing glass temperature, which marks the liquid–solid cross-over in this material class. However, this proportionality returns when the thermal expansion coefficient is scaled by the fragility, a measure of particle cooperativity. Therefore, for a glass to become liquid, it is not sufficient to simply overcome the interparticle binding energies. Instead, more energy must be invested to break up the typical cooperative particle network that is common to glassy materials. The thermal expansion coefficient of the liquid phase reveals similar anomalous behaviour and is universally enhanced by a constant factor of approximately 3. These universalities allow the estimation of glass temperatures from thermal expansion and vice versa. KW - Glass transition KW - Lindemann criterion KW - Thermal expansion KW - Glass PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-570267 DO - https://doi.org/10.1038/s41567-022-01920-5 SN - 1745-2473 SP - 1 EP - 7 PB - Nature Publishing Group CY - London AN - OPUS4-57026 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhang, Kun A1 - Pan, L. A1 - Li, J. A1 - Lin, C. T1 - What is the mechanism of the fiber effect on the rheological behavior of cement paste with polycarboxylate superplasticizer? N2 - Compared with most common construction materials, fiber reinforced cementitious materials are well known to exhibit better physical, working and mechanical properties. In this study, three fibers were selected: polypropylene fiber (PPF) and polyvinyl alcohol fiber (PVAF), which represented synthetic fibers, and sisal fiber (SF), which represented natural fibers. Effects of these fibers on the flowability, rheological properties, and adsorption behavior of the cement paste with polycarboxylate superplasticizer (PCE) were investigated. Furthermore, the above experimental results were verified by measuring the contact angle of the fiber with water and PCE solution and the apparent morphology of the fiber. Results revealed that the addition of fibers significantly reduces the fluidity of the cement paste, while the yield stress and plastic viscosity of the cement paste increase with the addition of fibers. From the contact angle and scanning electron microscope, the surface of SF was relatively rough, and the contact angle of SF with water or PCE solution was the smallest. It can be concluded that the plant fiber has a significant influence on the fluidity and rheology of cement paste. KW - Cement paste KW - Polycarboxylate superplasticizer KW - Polypropylene fiber KW - Polyvinyl alcohol fiber KW - Sisal fiber KW - Rheological property KW - Fluidity KW - Adsorption PY - 2021 DO - https://doi.org/10.1016/j.conbuildmat.2021.122542 SN - 0950-0618 VL - 281 SP - 1 EP - 11 PB - Elsevier CY - Amsterdam AN - OPUS4-56893 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Krüger, Jörg A1 - Bonse, Jörn T1 - Editorial: Special Issue “Advanced Pulse Laser Machining Technology" N2 - “Advanced Pulse Laser Machining Technology” is a rapidly growing field that can be tailored to special industrial and scientific applications. This is significantly driven by the availability of high-repetition-rate laser sources and novel beam delivery concepts. KW - Editorial KW - Pulse Laser KW - Laser Machining KW - Ultrashort laser pulses PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-568410 DO - https://doi.org/10.3390/ma16020819 SN - 1996-1944 VL - 16 IS - 2 SP - 1 EP - 4 PB - MDPI CY - Basel AN - OPUS4-56841 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR ED - Krüger, Jörg ED - Bonse, Jörn T1 - Special Issue "Advanced Pulse Laser Machining Technology" N2 - Advanced Pulse Laser Machining Technology is a rapidly growing field to tailor special industrial and scientific applications. This is significantly driven by the availability of high-repetition rate laser sources and novel beam delivery concepts. This Special Issue focuses on developments in areas of surface and volume laser material processing, including spatial and temporal beam shaping, Bessel-beam dicing, direct laser interference patterning (DLIP), laser-induced forward transfer (LIFT), pulse burst machining, waveguide writing, and two-photon polymerization. Additionally, limitations of modern laser processing caused by failure of laser optics or unwanted secondary hazards like X-ray emission are addressed. Here, we would like to attract contributors from industry and academics. This Special Issue shall bundle original research and review articles of the latest achievements. KW - Advanced ultrashort-laser technology KW - Bessel-beam laser dicing KW - Direct laser interference patterning (DLIP) KW - High-repetition rate ultrafast laser processing KW - Laser-induced forward transfer (LIFT) KW - X-ray hazards during ultrafast laser processing KW - Volume processing, waveguide writing KW - Temporal beam shaping for precision machining PY - 2023 UR - https://www.mdpi.com/journal/materials/special_issues/pulse_laser_machining SN - 1996-1944 PB - MDPI CY - Basel AN - OPUS4-56842 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishurova, Tatiana T1 - 3D imaging and residual stress analysis for AM Materials N2 - The overview of the activity of Federal Institute for Material Research and Testing (BAM, Belin, Germany) in the field of additively manufacturing material characterization will be presented. The research of our group is focused on the 3D imaging of AM materials by means of X-ray Computed Tomography at the lab and at synchrotron, and the residual stress characterization by diffraction (nondestructive technique). T2 - Seminar at Integrated Additive Manufacturing center, Politecnico Torino CY - Turin, Italy DA - 14.02.2023 KW - Additive manufacturing KW - Laser powder bed fusion KW - Residual stress KW - Computed tomography KW - Synchrotron X-ray diffraction PY - 2023 AN - OPUS4-57047 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kraft, Sebastian A1 - Schille, J. A1 - Bonse, Jörn A1 - Löschner, U. A1 - Krüger, Jörg T1 - X‑ray emission during the ablative processing of biological materials by ultrashort laser pulses N2 - The ablative laser processing with ultrashort pulsed laser beams may cause secondary emission of hazardous X-rays. While the effect has recently been proven to be considered in working safety regulations when processing technical materials, such as metals, the X-ray emission rates during the ablative processing of biological tissue materials are widely unexplored yet. Therefore, biological materials like water, isotonic saline solution, pig eyes, and human teeth were ablated with ultrashort laser pulses of 1030 nm wavelength, 600 fs pulse duration and 5 kHz pulse repetition rate, aiming to mimic typical surgery situations. Simultaneously, in-situ X-ray dose rate measurements were performed at a short distance from the plasma to display potential X-ray emission. For all four studied biological materials, our measurements prove the secondary emission of laser-induced X-rays. KW - Ultrashort pulsed laser KW - Laser-induced X-ray emission KW - Ophthalmology KW - Dentistry KW - Secondary hazard PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-569960 DO - https://doi.org/10.1007/s00339-023-06440-4 SN - 0947-8396 VL - 129 IS - 3 SP - 1 EP - 8 PB - Springer AN - OPUS4-56996 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dengel, Jörg T1 - Geschäftsbericht der Konformitätsbewertungsstelle Explosivstoffe / Pyrotechnik N2 - Übersicht über aktuelle Themen, Probleme, Herausforderungen und Entscheidungen als benannte Stelle für Pyrotechnik nach 2013/29/EU und Explosivstoffe nach 2014/28/EU. T2 - 25. Sitzung des Beirats der BAM-Zertifizierungsstelle (BZS) CY - Berlin, Germany DA - 14.02.2023 KW - UKCA KW - Konformitätsbewertung KW - Statistik KW - Brexit KW - Normung KW - Audit PY - 2023 AN - OPUS4-56997 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Würth, Christian T1 - Time resolved spectroscopy of upconverting lanthanide based upconversion nanocrystals N2 - The optical properties of these materials strongly depend on the excitation power density, i.e., the number of photons absorbed per time interval. The upconversion quantum efficiencies (ΦUC) of these materials, the excitation power dependent population i.e. the emission characteristics, and the deactivation dynamics are influenced by nanoparticle architecture, doping concentration, and the microenvironment. We will discuss how time resolved measurements can help to understand the fundamental photophysical mechanisms and discuss differences to other nanocrystals like quantum dots. T2 - 19th International Course on “Principles and Applications of Time-resolved Fluorescence Spectroscopy” CY - Berlin, Germany DA - 16.11.2022 KW - Nanoparticle KW - Lanthanide KW - Upconversion KW - Energy transfer PY - 2022 AN - OPUS4-57000 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schneider, M. A1 - Schlingmann, T. A1 - Schmidt, J. A1 - Bettge, Dirk A1 - Hilgenberg, Kai A1 - Binder, M. A1 - Klöden, B. T1 - A Round Robin Test To Investigate The Printing Quality Of PBF LB/M Processed AlSi10Mg N2 - When it comes to higher accuracies, new technologies and real applications in additive manufacturing, there is one topic which cannot be avoided: The material response on the chosen processing parameters and its agreement and correspondence with literature data of the wrought material grade counterpart. In industrial Additive Manufacturing (AM) standards in terms of printing parameters, protection gas atmospheres or powder handling instructions are not obligatory. Therefore, the question must be answered whether the AM process is reproducible and reliable over different printing companies. This was the motivation to realize a round robin test between 8 European printing companies and academic partners. The consortium had printed and tested fatigue and tensile testing bars under plant-specific conditions. A commonly used cast aluminum alloy, AlSi10Mg, was chosen as test material for the PBF-LB/M process. Differences of the results between the partners and the scatter itself were discussed in detail. T2 - World PM2022 CY - Lyon, France DA - 09.10.2022 KW - Additive manufacturing KW - AlSi10Mg KW - Laser powder bed fusion KW - Round robin KW - Reproducibility PY - 2022 AN - OPUS4-56303 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schneider, M. A1 - Schlingmann, T. A1 - Schmidt, J. A1 - Bettge, Dirk A1 - Hilgenberg, Kai A1 - Binder, M. A1 - Klöden, B. T1 - A Round Robin Test To Investigate The Printing Quality Of PBF-LB/M Processed AlSi10Mg N2 - When it comes to higher accuracies, new technologies and real applications in additive manufacturing, there is one topic which cannot be avoided: The material response on the chosen processing parameters and its agreement and correspondence with literature data of the wrought material grade counterpart. In industrial Additive Manufacturing (AM) standards in terms of printing parameters, protection gas atmospheres or powder handling instructions are not obligatory. Therefore, the question must be answered whether the AM process is reproducible and reliable over different printing companies. This was the motivation to realize a round robin test between 8 European printing companies and academic partners. The consortium had printed and tested fatigue and tensile testing bars under plant-specific conditions. A commonly used cast aluminum alloy, AlSi10Mg, was chosen as test material for the PBF-LB/M process. Differences of the results between the partners and the scatter itself were discussed in detail. T2 - World PM2022 CY - Lyon, France DA - 09.10.2022 KW - Additive manufacturing KW - Round robin KW - Reproducibility KW - Laser powder bed fusion KW - AlSi10Mg PY - 2022 SN - 978-1-899072-54-5 SP - 1 EP - 10 PB - European Powder Metallurgy Association (EPMA) AN - OPUS4-56304 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Macková, A. A1 - Jagerová, A. A1 - Lailik, O. A1 - Miksová, R. A1 - Poustka, D. A1 - Mistrík, J. A1 - Holý, V. A1 - Schütter, Jan David A1 - Kentsch, U. A1 - Marvan, P. A1 - Azarov, A. A1 - Galeckas, A. T1 - Combined Au/Ag nanoparticle creation in ZnO nanopillars by ion implantation for optical response modulation and photocatalysis N2 - ZnO nanopillars were implanted with Au-400 keV and Ag-252 keV ions with ion fluences from 1 × 10^15 cm^2 to 1 × 10^16 cm^2. We compared ZnO nanopillars solely implanted with Au-ions and dually-implanted with Au and Ag-ions. Rutherford Back-Scattering spectrometry (RBS) confirmed Ag and Au embedded in ZnO nanopillar layers in a reasonable agreement with theoretical calculations. A decreasing thickness of the ZnO nanopillar layer was evidenced with the increasing ion implantation fluences. Spectroscopic Ellipsometry (SE) showed a decrease of refractive index in the nanopillar parts with embedded Au, Ag-ions. XRD discovered vertical domain size decreasing with the proceeding radiation damage accumulated in ZnO nanopillars which effect was preferably ascribed to Au-ions. SE and diffuse reflectance spectroscopy (DRS) showed optical activity of the created nanoparticles at wavelength range 500 – 600 nm and 430 – 700 nm for the Au-implanted and Au, Ag-implanted ZnO nanopillars, respectively. Photoluminescence (PL) features linked to ZnO deep level emission appear substantially enhanced due to plasmonic interaction with metal nanoparticles created by Ag, Au-implantation. Photocatalytic activity seems to be more influenced by the nanoparticles presented in the layer rather than the surface morphology. Dual implantation with Ag, Au-ions enhanced optical activity to a larger extent without significant morphology deterioration as compared to the solely Au-ion implanted nanopillars. KW - ZnO nanopillars KW - Au/Ag nanoparticles, KW - Ion implantation KW - SPR KW - Doped ZnO nanostructures PY - 2022 DO - https://doi.org/10.1016/j.apsusc.2022.155556 SN - 0169-4332 VL - 610 SP - 1 EP - 13 PB - Elsevier B.V. AN - OPUS4-56306 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sergievskaya, A. A1 - Absil, R. A1 - Chauvin, A. A1 - Yusenko, Kirill A1 - Vesely, J. A1 - Godfroid, T. A1 - Konsstantinidis, S. T1 - Sputtering onto liquids: How does the liquid viscosity affect the formation of nanoparticles and metal films? N2 - This paper reports on the effect of the solvent viscosity on the formation of gold nanoparticles (Au NPs) during Sputtering onto Liquid (SoL) process. All other parameters related to the plasma and the host liquid are kept constant. SoL is a simple highly reproducible approach for preparation of colloidal dispersions of small naked NPs. The properties of the final product are determined by both the sputtering parameters and the host liquid characteristics. As a model system we chose to sputter a gold target by a direct-current magnetron discharge onto a line of polymerized rapeseed oils having similar surface tension (32.6 ― 33.1 mJ·m-2 at RT). It was found that well dispersed Au NPs grow in the bulk solution of oils with low viscosities (below 630 cP at 25 °C) while gold films form onto the surface of high viscosity liquids (more than 1000 cP at 25 °C). The mean diameter of the individual Au NPs slightly increases with oil viscosity and is in range about 2.1―2.5 nm according to transmission electron microscopy. KW - Liquid spattering KW - Nanoparticles PY - 2023 DO - https://doi.org/10.1039/D2CP03038A SN - 1463-9084 VL - 25 IS - 4 SP - 2803 EP - 2809 PB - RSC Publ. CY - Cambridge AN - OPUS4-56562 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bachmann, Marcel A1 - Meng, Xiangmeng A1 - Artinov, Antoni A1 - Rethmeier, Michael T1 - Evaluation of narrowed weld pool shapes and their effect on resulting potential defects during deep penetration laser beam welding N2 - This study presents mechanisms of the evolution of a narrowed region in the weld pool center during deep penetration laser beam welding. In numerous numerical studies presented in this study, it was also found that the local reduction of the weld pool size can cause detrimental effects on the melt flow behavior and the resulting properties of the welds. A particularly large influence of this effect was identified in three aspects. Firstly, the local variation of the solidification sequence of the weld pool causes an increase in the hot-cracking susceptibility due to a locally delayed solidification. Secondly, it was proven that a change in the local length and width of the weld pool is associated with an adverse impact on the potential flow routes of the molten material that induces stronger local variations of its solidification. Thus, the element mixing, e.g. during the welding with filler materials, is blocked. This leads to a non-homogeneous chemical composition of the final weld and can cause undesired effects on the final material properties. Finally, another observed effect is related to the reduced ability of process pores to reach the top surface. As this type of porosity is usually produced around the keyhole tip, the change of the fluid flow regime above this area plays a significant role in determining the final path of the pores until the premature solidification in the middle of the weld pool captures them. This study summarizes mainly numerical results which were supported by selected experimental validation results. T2 - International Congress of Applications of Lasers & Electro-Optics 2022 CY - Orlando, FL, USA DA - 17.10.2022 KW - Weld pool shape KW - Laser beam welding KW - Solidification KW - Porosity KW - Numerical process simulation PY - 2022 SP - 1 AN - OPUS4-56532 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lehmann, Jens T1 - VORSTELLUNG DES NEUEN GFKORR ARBEITSKREISES „ATMOSPHÄRISCHE KORROSION“ N2 - In diesem Vortrag wird ein Überblick über die Themen und Schwerpunkte des Arbeitskreises Atmosphärische Korrosion gegeben. Dabei werden einige Beispiele für relevante Fragestellungen aufgegriffen. T2 - Sitzung des GfKORR AK Eisen und Stahl CY - Online meeting DA - 08.12.2022 KW - Korrosion KW - Atmosphäre KW - Luftqualität KW - Auslagerungsversuche PY - 2022 AN - OPUS4-56546 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Malakhov, A. A1 - Epishin, A. A1 - Denisov, I. A1 - Saikov, I. A1 - Nolze, Gert T1 - Morphology and Structure of Brass–Invar Weld Interface after Explosive Welding N2 - This paper presents the results of a study of the morphology and structure at the weld interface in a brass–Invar bimetal, which belongs to the class of so-called thermostatic bimetals, or thermobimetals. The structure of the brass–Invar weld interface was analyzed using optical microscopy and scanning electron microscopy (SEM), with the use of energy-dispersive X-ray (EDX) spectrometry and back-scattered electron diffraction (BSE) to identify the phases. The distribution of the crystallographic orientation of the grains at the weld interface was obtained using an e-Flash HR electron back-scatter diffraction (EBSD) detector and a forward-scatter detector (FSD). The results of the study indicated that the weld interface had the wavy structure typical of explosive welding. The wave crests and troughs showed the presence of melted zones consisting of a disordered Cu–Zn–Fe–Ni solid solution and undissolved Invar particles. The pattern quality map showed that the structure of brass and Invar after explosive welding consisted of grains that were strongly elongated towards the area of the highest intensive plastic flow. In addition, numerous deformation twins, dislocation accumulations and shear bands were observed. Thus, based on the results of this study, the mechanism of Cu–Zn–Fe–Ni structure formation can be proposed. KW - Explosive welding KW - Thermobimetal KW - Grain structure KW - Brass KW - Invar PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-565964 DO - https://doi.org/10.3390/ma15238587 SN - 1996-1944 VL - 15 IS - 23 SP - 1 EP - 10 PB - MDPI AN - OPUS4-56596 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Böttcher, Katrin A1 - Schmitt Rahner, M. A1 - Stolzenberg, U. A1 - Kraft, Sebastian A1 - Bonse, Jörn A1 - Feist, C. A1 - Albrecht, D. A1 - Pullner, B. A1 - Krüger, Jörg T1 - Worst-case X-ray photon energies in ultrashort pulse laser processing N2 - Ultrashort pulse laser processing can result in the secondary generation of unwanted X-rays if a critical laser irradiance of about 10^13 W/cm^2 is exceeded. Spectral X-ray emissions were investigated during the processing of tungsten and steel using three complementary spectrometers (based on CdTe and silicon drift detectors) simultaneously for the identification of a worst-case spectral scenario. Therefore, maximum X-ray photon energies were determined, and corresponding dose equivalent rates were calculated. An ultrashort pulse laser workstation with a pulse duration of 274 fs, a center wavelength of 1030 nm, pulse repetition rates between 50 kHz and 200 kHz, and a Gaussian laser beam focused to a spot diameter of 33 µm was employed in a single pulse and burst laser operation mode. Different combinations of laser pulse energy and repetition rate were utilized, keeping the average laser power constant close to the maximum power of 20 W. Peak irradiances ranging from 7.3 × 10^13 W/cm^2 up to 3.0 × 10^14 W/cm^2 were used. The X-ray dose equivalent rate increases for lower repetition rates and higher pulse energy if a constant average power is used. Laser processing with burst mode significantly increases the dose rates and the X-ray photon energies. A maximum X-ray photon energy of about 40 keV was observed for burst mode processing of tungsten with a repetition rate of 50 kHz and a peak irradiance of 3 × 10^14 W/cm^2. KW - Ultrashort pulsed laser KW - X-ray emission KW - X-ray spectrum KW - X-ray energies KW - Radiation protection PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-566176 DO - https://doi.org/10.3390/ma15248996 VL - 15 IS - 24 SP - 1 EP - 17 PB - MDPI AN - OPUS4-56617 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Epperlein, Martin T1 - Digitalisierung in der Additiven Fertigung N2 - Die Entwicklung einer digitalen QI ermöglicht die objektive Qualitätssicherung in der Additiven Fertigung und macht die Technologie gerade auch für kleine und mittelständische Unternehmen besser nutzbar. Sie wird vollwertig im Rahmen des Qualitätsanspruchs „Made in Germany“ einsetzbar – gerade auch beim Umbruch in Industriezweigen. Der Vortrag gibt Einblicke in aktuelle Arbeiten und die Ziele des Use Case Additive Fertigung. T2 - LEF-Themenwoche, Bayerisches Laserzentrum CY - Online meeting DA - 21.03.2023 KW - Digitalisierung KW - Qualitätsinfrastruktur KW - Additive Fertigung KW - Qualitätssicherung PY - 2023 AN - OPUS4-57186 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Harsha, A. P. A1 - Wäsche, Rolf A1 - Joyce, T. J. T1 - Friction and wear of two polyethylenes under different tribological contact conditions N2 - Tribological properties of ultrahigh-molecular weight polyethylene (UHMWPE) and cross-linked polyethylene (XLPE) were studied in two different wear modes. Firstly, reciprocating sliding wear studies under non-conformal contact investigated the effects of counterface surface roughness (polished, lapped and ground) of Ti6Al4V on the friction and wear of the polyethylenes. Secondly, two-body abrasive wear studies in conformal contact against different abrasive grit size papers were also carried out to ascertain the wear sensitivity of the polyethylenes under these adverse conditions. Wear mechanisms were studied using optical and scanning electron micrographs. The results of the reciprocating sliding wear studies showed that surface roughness of the counterface influenced friction and wear characteristics although no correlation was found between the coefficient of friction and specific wear rate. XLPE demonstrated wear sensitivity, particularly under severe abrasive wear condition. The results indicated that the performance of the polyethylenes greatly depends upon the tribological system under which it is operating. KW - Abrasive wear KW - Polyethylene KW - Reciprocating sliding wear KW - Surface roughness KW - Wear mechanism PY - 2021 DO - https://doi.org/10.1177/0967391120920130 SN - 0967-3911 SN - 1478-2391 VL - 29 IS - 5 SP - 393 EP - 404 PB - Sage Publishing CY - London AN - OPUS4-56903 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kinne, R. W. A1 - Gunnella, F. A1 - Kunisch, E. A1 - Heinemann, S. A1 - Nies, B. A1 - Maenz, S. A1 - Horbert, V. A1 - Illerhaus, Bernhard A1 - Huber, R. A1 - Firkowska-Boden, I. A1 - Bossert, J. A1 - Jandt, K. D. A1 - Sachse, A. A1 - Bungartz, M. A1 - Brinkmann, O. T1 - Performance of calcium phosphate cements in the augmentation of sheep vertebrae - An ex vivo study N2 - Oil-based calcium phosphate cement (Paste-CPC) shows not only prolonged shelf life and injection times, but also improved cohesion and reproducibility during application, while retaining the advantages of fast setting, mechanical strength, and biocompatibility. In addition, poly(L-lactideco-glycolide) (PLGA) fiber reinforcement may decrease the risk for local extrusion. Bone defects (diameter 5 mm; depth 15 mm) generated ex vivo in lumbar (L) spines of female Merino sheep (2–4 years) were augmented using: (i) water-based CPC with 10% PLGA fiber reinforcement (L3); (ii) Paste-CPC (L4); or (iii) clinically established polymethylmethacrylate (PMMA) bone cement (L5). Untouched (L1) and empty vertebrae (L2) served as controls. Cement performance was analyzed using micro-computed tomography, histology, and biomechanical testing. Extrusion was comparable for Paste-CPC(-PLGA) and PMMA, but significantly lower for CPC + PLGA. Compressive strength and Young’s modulus were similar for Paste-CPC and PMMA, but significantly higher compared to those for empty defects and/or CPC + PLGA. Expectedly, all experimental groups showed significantly or numerically lower compressive strength and Young’s modulus than those of untouched controls. Ready-to-use Paste-CPC demonstrates a performance similar to that of PMMA, but improved biomechanics compared to those of water-based CPC + PLGA, expanding the therapeutic arsenal for bone defects. O, significantly lower extrusion of CPC + PLGA fibers into adjacent lumbar spongiosa may help to reduce the risk of local extrusion in spinal surgery. KW - Sheep KW - PMMA KW - Calcium phosphate bone cement KW - Oil-based KW - Ready-to-use KW - Water-based KW - Micro-CT KW - Compressive strength KW - Young’s modulus PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-569072 DO - https://doi.org/10.3390/ma14143873 SN - 1996-1944 VL - 14 IS - 14 SP - 1 EP - 12 PB - MDPI CY - Basel AN - OPUS4-56907 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krüger, Jörg T1 - Einführung Ultrakurzpulslaser N2 - Der Vortrag gibt eine Einführung zu ultrakurzen Laserpulsen, der Ultrakurzpulslaser-Materialbearbeitung und dem Schutz gegenüber unerwünschter Röntgenstrahlung bei der Ultrakurzpulslaser-Materialbearbeitung. T2 - Vorkommnisse in der Medizin und Ultrakurzpulslaser, Veranstaltungsreihe: Erfahrungsaustausch zu Themen des Vollzugs im Strahlenschutz CY - Cologne, Germany DA - 26.04.2023 KW - Ultrakurze Laserpulse KW - Materialbearbeitung KW - Röntgenstrahlung KW - Strahlenschutz KW - Abschirmung PY - 2023 AN - OPUS4-57408 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stolar, Tomislav A1 - Pearce, Ben K.D. A1 - Etter, Martin A1 - Truong, Khai-Nghi A1 - Ostojić, Tea A1 - Krajnc, Andraž A1 - Mali, Gregor A1 - Rossi, Barbara A1 - Molčanov, Krešimir A1 - Lončarić, Ivor A1 - Meštrović, Ernest A1 - Užarević, Krunoslav A1 - Grisanti, Luca T1 - Base-pairing of uracil and 2,6-diaminopurine: from cocrystals to photoreactivity N2 - We show that the non-canonical nucleobase 2,6-diaminopurine (D) spontaneously base pairs with uracil (U) in water and the solid state without the need to be attached to the ribose-phosphate backbone. Depending on the reaction conditions, D and U assemble in thermodynamically stable hydrated and anhydrated D-U base-paired cocrystals. Under UV irradiation, an aqueous solution of D-U base-pair undergoes photochemical degradation, while a pure aqueous solution of U does not. Our simulations suggest that D may trigger the U photodimerization and show that complementary base-pairing modifies the photochemical properties of nucleobases, which might have implications for prebiotic chemistry. KW - Mechanochemistry KW - In situ monitoring KW - Cocrystals PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-608622 DO - https://doi.org/10.1016/j.isci.2024.109894 VL - 27 IS - 6 SP - 1 EP - 14 PB - Elsevier Inc. AN - OPUS4-60862 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Davison, Nathan A1 - Hemingway, Jack M. A1 - Wills, Corinne A1 - Stolar, Tomislav A1 - Waddell, Paul G. A1 - Dixon, Casey M. A1 - Barron, Luke A1 - Dawson, James A. A1 - Lu, Erli T1 - Mechanochemical Synthesis of a Sodium Anion Complex [Na+(2,2,2-cryptand)Na] and Studies of Its Reactivity: Two-Electron and One-Electron Reductions N2 - Group 1 metal molecular chemistry is dominated by a +1 oxidation state, while a 0 oxidation state is widespread in the metals. A more exotic, yet still available, oxidation state of group 1 metal is −1, i.e., alkalide. Reported as early as the 1970s, the alkalides appear in every modern inorganic chemistry textbook as an iconic chemical curiosity, yet their reactivity remains unexplored. This is due to their synthetic hurdles. In this work, we report the first facile synthesis of the archetypical alkalide complex, [Na+(2,2,2-cryptand)Na–], which allows us to unveil a versatile reactivity profile of this once exotic species. KW - Mechanochemistry PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-608632 DO - https://doi.org/10.1021/acs.inorgchem.4c02914 VL - 63 IS - 32 SP - 15247 EP - 15258 PB - American Chemical Society (ACS) AN - OPUS4-60863 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Giv, Ali Nemati A1 - Asante, Bright A1 - Yan, Libo A1 - Kasal, Bohumil T1 - Shear performance and durability of adhesively bonded spruce wood-concrete composite joints: Effects of indoor and outdoor environmental conditions, mechanical load, and their coupled effect N2 - A long-term study was conducted on double-lap spruce wood-concrete joints to investigate their shear strength and stiffness over a 12-month period. These joints were manufactured using both wet and dry processes, each incorporating two adhesive types for bonding the wood to the concrete: a brittle epoxy and a ductile polyurethane (PUR). The experimental design exposed the joints to three specific long-term environments: (1) outdoor exposure, (2) indoor conditions with applied load, and (3) outdoor conditions with applied load. The wood concrete joints exposed to outdoor conditions were subjected to destructive shear testing at intervals of 0 (serving as the reference sample), 2, 4, 6, and 12 months, respectively. For joints subjected to both indoor and outdoor conditions with shear loading, the shear deformation of joints was monitored continuously over the 12 months before performing the destructive tests. A gradual reduction in the shear stiffness and strength of dry joints (produced using the dry bond method) exposed to outdoor conditions was observed over a 12-month period, primarily due to bond failure at the concrete-adhesive interface. The wet joints exhibited no degradation in shear stiffness and strength across long-term conditions over the same period. The bond failure observed in dry joints was predominantly associated with stresses arising from dimensional changes in the wood. No degradation was found in the cross-linking density of the adhesive or in the concrete’s compressive stiffness and strength. KW - Adhesively bonded joints KW - Long-term study KW - Ductile PUR KW - Brittle epoxy KW - Outdoor condition KW - Mechanical load KW - Indoor condition PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-608878 DO - https://doi.org/10.1016/j.conbuildmat.2024.136905 VL - 436 SP - 1 EP - 22 PB - Elsevier BV AN - OPUS4-60887 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lemiasheuski, Anton A1 - Kranzmann, Axel A1 - Pfennig, Anja T1 - Herausforderungen und Möglichkeiten des manuellen metallografischen Serienschnittverfahrens anhand einer quantitativen Gefügeanalyse der Grafite eines Gusseisens T1 - Challenges and possibilities of the manual metallographic serial sectioning process using the example of a quantitative microstructural analysis of graphite in cast iron N2 - Die in dieser Studie vorgestellte 3D-Gefüge-Analyse konzentriert sich auf die Kugelgrafite eines Gusseisens des Typs EN-GJS. Es werden die Form anhand des Formfaktors und des Seitenverhältnisses sowie die durchschnittliche Teilchengröße und -verteilung untersucht. Die Form der Grafite in Gusseisenwerkstoffen ist mitentscheidend für die mechanischen Eigenschaften dieser Legierungen und ist bei der Charakterisierung des Werkstoffs unumgänglich. Mittels Metallografischen Serienschnittverfahrens wird von dem Schicht für Schicht abgetragenen und lichtmikroskopisch schichtweise dargestellten Werkstoff ein digitaler Zwilling erstellt. Von diesem dreidimensionalen Zwilling lassen sich beliebige Ebenen digital projizieren und analysieren. Eine konventionelle quantitative 3D-Analyse untersucht die Voxelmenge und -zusammensetzung eines Körpers im 3D-Raum. Die hier vorgestellte Analyse wendet stereologische 2D-Analyseverfahren auf drei Raumebenen des Werkstoffs an. Dabei sind zwei der Ebenen digitale Projektionen des Zwillings. Die zwei rekonstruierten Ebenen des Werkstoffs sind so gewählt, dass die Richtungsvektoren aller drei Ebenen einen 90°-Winkel zueinander bilden. Diese Methodik wird eingehend beschrieben sowie Herausforderungen und Möglichkeiten des hier vorgestellten Serienschnittverfahrens diskutiert. N2 - The 3D microstructure analysis presented in this study focuses on the nodular graphite of an EN-GJS grade cast iron. The shape is analyzed based on shape factor and aspect ratio as well as average particle size and distribution. The shape of graphites in cast iron materials is critical to the mechanical properties of these alloys and is essential for the characterization of the material. Metallographic serial sectioning creates a digital twin of the material, which is removed layer by layer and visualized layer by layer under an optical microscope. From this three-dimensional twin, any number of planes can be digitally projected and analyzed. Conventional quantitative 3D analysis examines the voxel count and composition of a body in 3D space. The analysis presented here applies stereological 2D analysis methods to three spatial planes of the material. Two of the planes are digital projections of the twin. The two reconstructed planes of the material are chosen so that the direction vectors of all three planes form an angle of 90° to each other. The methodology is described in detail and the challenges and opportunities of the serial section method presented here are discussed. KW - Dreidimensionale Gefügeanalyse KW - Three-dimensional microstructure analysis KW - 3D-Metallografie KW - Serienschnittverfahren KW - Gefügerekonstruktion KW - Quantitative Gefügeanalyse KW - 3D metallography KW - Serial sectioning KW - Microstructure reconstruction KW - Quantitative microstructure analysis PY - 2024 DO - https://doi.org/10.1515/pm-2024-0066 SN - 0032-678X VL - 61 IS - 9-10 SP - 746 EP - 768 PB - De Gruyter CY - Berlin/Boston AN - OPUS4-60976 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ermilova, Elena A1 - Hertwig, Andreas A1 - Döhring, Thorsten A1 - Stanik, Eva A1 - Cotroneo, Vincenzo A1 - Gibertini, Eugenio T1 - Ellipsometrical characterization of poly-dopamine layers considered for technical applications N2 - Although the organic molecule dopamine (3,4-dihydroxyphenethylamine) is commonly known as the “hormone of happiness”, thin films of poly-dopamine also have interesting technical properties. When produced by dip coating, the self-organizing layers grow in a reproducible thickness of single or multiple molecule monolayers of a few nanometer thickness only. In this work, we introduce a method of determining the layer thickness of poly-dopamine on mirrors for astronomical X-ray telescopes. This work is based on spectroscopic ellipsometry measurements and involves the development of an optical model for the poly-dopamine layers including the dielectric function. Thereby the complex refractive index of the produced layers was determined, covering the range from the ultraviolet to the near infrared spectral region. These measurement results and the corresponding technical challenges are presented in this contribution. Furthermore, an outlook to potential technical applications of this interesting material is given and poly-dopamine layers will make scientist and engineers hopefully happy as an innovative and fascinating technical solution for the future. T2 - SPIE PHOTONICS EUROPE CY - Strasbourg. France DA - 08.04.2024 KW - Polydopamine KW - Thin Solid Layers KW - X-ray optics KW - Spectroscopic Ellipsometry PY - 2024 SN - 978-1-5106-7344-1 DO - https://doi.org/10.1117/12.3015281 VL - 13013 SP - 1 EP - 8 PB - SPIE digital library AN - OPUS4-60954 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wegner, Karl David A1 - Hildebrandt, N. T1 - Near infrared quantum dots for biosensing and bioimaging N2 - Quantum dots (QDs) possess unique optoelectronic properties, which make them very attractive to be used as optical probes in biosensing and bioimaging applications. The strong absorbance and light scattering of biological compounds like tissue and blood in the visible range pose a problem. However, if optical probes emitting in the near-infrared (NIR) range are used, scattering, absorption, and autofluorescence of biological components are strongly reduced. This allows for an increased light penetration depth and higher spatial and temporal resolution for the investigation of biological processes. The synthesis and application of NIR emitting QDs is a fast-growing research field and the benefits of using QDs were demonstrated for a variety of applications, such as photoelectrochemical biosensor, in vivo vascular imaging, and fluorescence-guided surgery. This article reviews the state-of-the-art developments in the preparation of NIR/IR QDs and highlights the latest research about their utilization in biosensing and bioimaging applications. KW - Quantum dots KW - Near-infrared KW - Biosensing KW - Bioimaging KW - NIR-II / SWIR KW - Advanced nanomaterials PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-609708 SN - 0165-9936 DO - https://doi.org/10.1016/j.trac.2024.117922 VL - 180 SP - 1 EP - 19 PB - Elsevier B.V. AN - OPUS4-60970 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Diller, Johannes A1 - Siebert, Ludwig A1 - Winkler, Michael A1 - Siebert, Dorina A1 - Blankenhagen, Jakob A1 - Wenzler, David A1 - Radlbeck, Christina A1 - Mensinger, Martin T1 - An integrated approach for detecting and classifying pores and surface topology for fatigue assessment 316L manufactured by powder bed fusion of metals using a laser beam using μ$$ \mu $$CT and machine learning algorithms N2 - AbstractThis research aims to detect and analyze critical internal and surface defects in metal components manufactured by powder bed fusion of metals using a laser beam (PBF‐LB/M). The aim is to assess their impact on the fatigue behavior. Therefore, a combination of methods, including image processing of micro‐computed tomography (CT) scans, fatigue testing, and machine learning, was applied. A workflow was established to contribute to the nondestructive assessment of component quality and mechanical properties. Additionally, this study illustrates the application of machine learning to address a classification problem, specifically the categorization of pores into gas pores and lack of fusion pores. Although it was shown that internal defects exhibited a reduced impact on fatigue behavior compared with surface defects, it was noted that surface defects exert a higher influence on fatigue behavior. A machine learning algorithm was developed to predict the fatigue life using surface defect features as input parameters. KW - Fatigue KW - Machine learning KW - Micro-computed tomography KW - Powder bed fusion of metals using a laser beam KW - Quality assurance PY - 2024 DO - https://doi.org/10.1111/ffe.14375 SN - 8756-758X SP - 1 EP - 16 PB - John Wiley & Sons Ltd. AN - OPUS4-60593 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lengas, Nikolaos T1 - Drop test simulation of packaging for dangerous goods: Investigation of appropriate drop height adjustment N2 - In the approval process of dangerous goods packagings, drop tests onto a flat, essentially unyielding surface are used to assess resistance against mechanical damage. International adopted regulations like ADR and RID define filling good dependent drop heights and filling degrees whilst the user needs to define the maximum gross mass to be tested and approved. Maximum packaging gross mass is defined conservatively and not reached in practice. To meet the defined gross mass in testing, using additives is permitted. However, in some cases, additives are not desirable due to packaging design or filling substance properties. This leads to deviations from the initial gross mass definition. Hence, a certain drop height adjustment is necessary to achieve the required impact loading. Laboratories frequently adjust drop height assuming a perfectly elastic collision which is inaccurate. Appropriate adjustment is not trivial due to energy conversion processes, e.g., plastic deformation. In this work, a test stand is developed for measuring the change in kinetic energy of different packaging designs and filling substances in regulative drop tests. The experimental results are used to validate finite-element (FE) models so that packaging properties can be varied in simulated drop test scenarios. The findings intend to describe the appropriate drop height adjustment of the respective packaging with same design but deviating gross mass to produce comparable mechanical response. The results are highly beneficial for testing laboratories, approval issuing authorities and packaging institutes confronted with the problem of testing packages with gross masses other than those to be approved. T2 - 24th IAPRI World Conference CY - Valencia, Spain DA - 17.06.2024 KW - Dangerous goods packagings KW - FEM KW - Drop test KW - Mechanical response PY - 2024 AN - OPUS4-60607 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krankenhagen, Rainer T1 - Thermographic Investigation of the Anisotropic Behaviour of Additively Manufactured AISI 316 Steel using DED-arc N2 - Additive manufacturing is one of the most promising techniques for industrial production and maintenance, but the specifics of the layered structure must be considered. The Direct Energy Deposition-Arc process enables relatively high deposition rates, which is favourable for larger components. For this study, specimens with different orientations were prepared from one AISI316 steel block – parallel and orthogonal to the deposition plane. Quasistatic tensile loading tests were carried out, monitored by an infrared camera. The obtained surface temperature maps revealed structural differences between both orientations. The consideration of surface temperature transients yields more details about the behaviour of the material under tensile loading than the conventional stress-strain-curve. These preliminary investigations were supplemented by thermographic fatigue trials. Although the anisotropy was also observed during fatigue loading the fatigue behaviour in general was the same, at least for both inspected specimens. The presented results demonstrate the abilities and the potential of thermographic techniques for tensile tests. T2 - 17th Quantitative Infrared Thermography Conference CY - Zagreb, Croatia DA - 01.07.2024 KW - Thermoelastic effect KW - Thermoplastic effect KW - Thermal stress analysis PY - 2024 AN - OPUS4-60574 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bacurau, V. P. A1 - Moreira, P. A. F. P. A1 - Bertoli, G. A1 - Andreoli, A. F. A1 - Mazzer, E. A1 - de Assis, F. F. A1 - Gargarella, P. A1 - Koga, G. A1 - Stumpf, G. C. A1 - Figueroa, S. J. A. A1 - Widom, M. A1 - Kaufman, M. A1 - Fantin, Andrea A1 - Cao, Y. A1 - Freitas, R. A1 - Miracle, D. A1 - Coury, F. G. T1 - Comprehensive analysis of ordering in CoCrNi and CrNi2 alloys N2 - Chemical Short-Range Order (CSRO) has attracted recent attention from many researchers, creating intense debates about its impact on material properties. The challenges lie in confirming and quantifying CSRO, as its detection proves exceptionally demanding, contributing to conflicting data in the literature regarding its true effects on mechanical properties. Our work uses highprecision calorimetric data to unambiguously prove the existence and, coupled with atomistic simulations, quantify the type of CSRO. This methodology allows us to propose a mechanism for its formation and destruction based on the heat evolution during thermal analysis and facilitates a precise identification of local ordering in CoCrNi alloys. Samples of CoCrNi (Co33Cr33Ni33) and CrNi2 (Cr33Ni66) alloys are fabricated in varying ordered states, extensively characterized via synchrotron X-ray diffraction, X-ray absorption spectroscopy, and transmission electron microscopy. Samples with considerably different ordered states are submitted to tensile tests with in-situ synchrotron X-ray diffraction. We demonstrate, despite inducing varied CSRO levels in CoCrNi, no significant alterations in overall mechanical behavior emerge. However, the CrNi2 alloy, which undergoes long-range ordering, experiences significant shifts in yield strength, ultimate tensile stress and ductility. KW - Mechanical properties KW - Short-range ordering KW - Calorimetry PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-611075 DO - https://doi.org/10.1038/s41467-024-52018-w VL - 15 IS - 1 SP - 1 EP - 11 PB - Springer Science and Business Media LLC AN - OPUS4-61107 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Alić, Jasna A1 - Schlegel, Moritz-Caspar A1 - Emmerling, Franziska A1 - Stolar, Tomislav T1 - Meeting the UN Sustainable Development Goals with Mechanochemistry N2 - Chemistry traditionally relies on reactions in solution, but this method is increasingly problematic due to the scale of chemical processes and their economic and environmental impact. Handling residual chemical waste, including solvents, incurs significant costs and environmental pressure. Conversely, novel chemical approaches are needed to address pressing societal issues such as climate change, energy scarcity, food insecurity, and waste pollution. Mechanochemistry, a sustainable chemistry discipline that uses mechanical action to induce chemical reactivity without bulk solvents, is a hot topic in academic research on sustainable and green chemistry. Given its fundamentally different working principles from solution chemistry, mechanochemistry offers more efficient chemical processes and the opportunity to design new chemical reactions. Mechanochemistry has a profound impact on many urgent issues facing our society and it is now necessary to use mechanochemistry to address them. This Minireview aims to provide a guide for using mechanochemistry to meet the United Nations (UN) Sustainable Development Goals (SDGs), thereby contributing to a prosperous society. Detailed analysis shows that mechanochemistry connects with most UN SDGs and offers more cost‐efficiency than other approaches together with a superior environmental performance. KW - Mechanochemistry KW - SDGs PY - 2024 DO - https://doi.org/10.1002/anie.202414745 SP - 1 EP - 3 PB - Wiley AN - OPUS4-61108 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Epperlein, Martin T1 - Digitale Qualitätssicherung in der Additiven Fertigung und Voraussetzungen in der Qualitätsinfrastruktur N2 - Der Vortrag gibt einen Überblick über die Aktivitäten im QI-Digital Use Case Additive Fertigung, den aktuellen Stand und nächste Schritte. Es wurde eine digitale Prozesskette für den PBF-LB/M Prozess aufgebaut. Hier werden Daten entlang der gesamten Fertigungsstrecke gesammelt, ausgewertet und zur Qualitätssicherung weiterverarbeitet. Die grundlegende Datenstruktur wurde in die Normung überführt. T2 - TÜV SÜD Fachtagung: Additive Fertigung von Druckgeräten CY - Munich, Germany DA - 17.09.2024 KW - Digitalisierung KW - Qualitätsinfrastruktur KW - Additive Fertigung PY - 2024 AN - OPUS4-61089 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hicke, Konstantin T1 - Fibre Optic Sensing @BAM N2 - The profile of division 8.6 Fibre Optic Sensors is shown, underlining specific competencies and know-how. Furthermore, several current application examples of the use of distributed fiber optic sensing for condition and state monitoring are presented. T2 - Visit and technical tour of OECD/NEA CODAP working group led by Gesellschaft für Anlagen- und Reaktorsicherheit CY - Berlin, Germany DA - 19.09.2024 KW - Distributed fiber optic sensing KW - Condition monitoring KW - Geomonitoring KW - Structural health monitoring KW - Embedded fiber optic sensor PY - 2024 AN - OPUS4-61080 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tang, Chi-Long T1 - UFP-Emission beim 3D-Druck N2 - Desktop-3D-Drucker haben in der letzten Dekade große Popularität in Bildungseinrichtungen, kleinen Unternehmen und Privathaushalten erlangt. Weit verbreitet ist mittlerweile die „Fused Filament Fabrication (FFF)“ Technologie. Hier wird ein thermoplastisches Filament geschmolzen, durch eine Metalldüse extrudiert und anschließend schichtweise so auf ein Druckbett aufgetragen, dass ein 3D-Objekt entsteht. Das Filamentmaterial wird dabei thermisch stark belastet, was zur Emission von Aerosolen sowie flüchtigen organischen Verbindungen (VOC) führt. Dabei werden hauptsächlich ultrafeine Partikel (UFP, dP < 100 nm) freigesetzt werden, die sogar in manchen Fällen im sub-4nm Größenbereich einen signifikanten Anteil ausmachen können (Tang und Seeger 2024). Die gesundheitliche Relevanz eingeatmeter UFP ist durch sehr viele Studien gut belegt. Während eines i.d.R. mehrstündigen FFF-Druckvorgangs wird ein Anwender mit diesen Luftschadstoffen im Innenraum exponiert, häufig ohne eine Einschätzung des damit verbundenen Risikos zu haben. Die Exposition kann durch technische Faktoren (z.B. Druckerausstattung und -einstellung, Innenraumventilation), aber auch erheblich durch die Filamentauswahl beeinflusst werden. Unser Vorschlag zur Risikominderung besteht in der Auszeichnung emissionsarmer Filamentprodukte mit dem Umweltzeichen „Blauer Engel“, um so den Verbrauchern eine fundierte Auswahl zu ermöglichen. In unserem Projekt entwickeln wir dafür ein kammerbasiertes, standardisierbares und robustes Prüfverfahren zur vergleichenden Messung der Emission aus Filamenten. Mit dem Strangdruck-Verfahren (engl. Strand Printing Method, SPM) wird eine festgelegte Filamentlänge mit konstanter Rate extrudiert und auf dem Druckbett abgelegt, ohne dabei ein 3D-Objekt aufzubauen. Diese Vorgehensweise reduziert den Einfluss experimentell schlecht zu kontrollierender Faktoren sowie die Ausfallquote. Eine detaillierte Beschreibung und die Vorteile von SPM werden in Tang und Seeger (2022) erläutert. SPM wurde bereits für 44 Filamentprodukte aus unterschiedlichen Polymeren und Additiven als Vergleichstest angewendet. Alle Messungen wurden in einer klimatisierten 1 m³-Emissionsprüfkammer durchgeführt. Die Gesamtanzahl der emittierten Partikel (TP) dient als Beurteilungsmaß, in Anlehnung an die Vergabegrundlage DE-UZ-219 des Umweltzeichens Blauer Engel für Laserdrucker. Unter den getesteten Filamentprodukten variiert TP um ca. vier Größenordnungen (1E+9 ≤ TP ≤ 1E+13). Auch innerhalb jeder der untersuchten Polymergruppen variierte TP signifikant. Die Partikelemission kann daher nicht allein nach dem Basispolymer kategorisiert werden. Unsere Resultate belegen, dass die Stärke der Partikelemission eher eine charakteristische und individuelle Eigenschaft eines Filamentproduktes ist. Die Herkunft der Polymere, die herstellerspezifischen Additive sowie die nicht deklarierte Verunreinigungen können einen starken Einfluss auf die Emission haben. Die Auszeichnung von emissionsarmen Filament-produkten verspricht somit eine einfache, aber effektive Maßnahme zu sein, um Verbrauchern eine Minderung des Expositionsrisikos beim FFF-3D-Druck zu ermöglichen. T2 - 5. Symposium "Ultrafeinstaub in der Atmosphäre und in Innenräumen" CY - Berlin, Germany DA - 16.09.2024 KW - 3D-Druck KW - Ultrafeine Partikel KW - Innenraumemission KW - Luftschadstoffe KW - Emissionsprüfung PY - 2024 AN - OPUS4-61067 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Merízio, Leonnam Gotardo A1 - Machado, Ian Pompermayer A1 - Vastamäki, Roosa A1 - de Camargo, Andréa Simone Stucchi A1 - Lastusaari, Mika T1 - Multifunctional persistent luminescent and photochromic hackmanite-based materials prepared by microwave-assisted solid-state synthesis N2 - Advanced optical materials inspired by natural minerals and non-toxic light elements, such as the Hackmanites (Na8Al6Si6O24(Cl,S)2), find vast possibilities of applications as they can simultaneously perform photochromism and persistent luminescence (PersL). In this work, we have explored a rapid and energy-efficient microwaveassisted (MASS) methodology for the synthesis of PersL and photochromic hackmanites. In addition, we have prepared hackmanite materials using a zeolite-free precursor to control the Na–Al–Si ratio and study its influence on the materials photoluminescent properties. The PersL hackmanites showed a white-bluish emission color, with up to 2 h of emission time. Zeolite-free photochromic materials were able to change the color from white to purple/blue efficiently with a few seconds of 254 nm excitation, but the usage of zeolite precursors enhanced the overall optical performance. Microwave synthesis times of 10–40 min were demonstrated to be optimal, as longer times boosted the formation of nepheline spurious phase, which decreases luminescence efficiency. In this way, the MASS method led to a reduction of reaction time up to 98 %, yielding hackmanite materials with similar photoluminescent or photochromic properties compared to those obtained by a 24 h conventional solid-state synthesis. This work represents a significant improvement toward coupling eco-friendly synthetic processes to eco-friendly solid-state materials for PersL illumination and PersL/photochromism optical marking. KW - Hackmanite KW - Persistent luminescence KW - Photochromism KW - Microwave-assisted synthesis PY - 2024 DO - https://doi.org/10.1016/j.optmat.2024.115826 SN - 0925-3467 VL - 155 SP - 1 EP - 13 PB - Elsevier B.V. AN - OPUS4-60787 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maaß, Robert T1 - Transitions from scale-free to scale-dependent fluctuations in plasticity N2 - Plastic deformation in crystals is mediated by the motion of line defects known as dislocations. For decades, dislocation activity has been treated as a homogeneous, smooth continuous process that relies on well-average quantities. However, it is now recognized that plasticity can be determined by long-range correlated and intermittent collective dislocation activity, known as avalanches. These abrupt plastic fluctuations often exhibit pure power-law scaling or truncated power-law scaling, which indicates at least some degree of scale-free dislocation behavior. Intriguingly, such statistical signatures can persist across scales exceeding those of the material’s microstructure, raising the question of what relationship there may be between structure and long-range correlated dislocation activity that underlie power-law scaling. In this talk, we address this question by highlighting examples in which a transition from scale-free to scale-dependent plastic deformation is observed either due to changing external testing conditions (stress-state or temperature) or by tuning the microstructure. In particular, we will focus on the details of the temperature-driven change, that demonstrates how scale-free intermittent flow in body-centered cubic Nb is progressively quenched out with decreasing temperature. The plastic response of Nb is shown to be bimodal across the studied temperature regime, with conventional thermally-activated smooth plastic flow coexisting with sporadic bursts controlled by athermal screw dislocation activity, thereby violating the classical notion of temperature-dependent screw dislocation motion at low temperatures. An abrupt increase of the athermal avalanche component is identified at the critical temperature of the material. We combine the experimental observations with 3D dislocation dynamics simulations, identify a possible origin to athermal screw activity, and discuss the co-existence scale-free and scale-dependent plasticity. T2 - Cairo Symposium on The Physics of Metal Plasticity CY - Cairo, Egypt DA - 05.09.2023 KW - Plastic deformation KW - Dislocations KW - Avalanches PY - 2023 AN - OPUS4-60648 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Glauer, M. A1 - Schilling, Markus A1 - Stappel, M. T1 - A practical ontology development guide N2 - Knowledge representation is becoming increasingly important in view of the large amounts of data that are handled in the modern scientific landscape. Many of the domains that have most readily realised this problem and worked on potential solutions have been the domain of biochemistry. And although the developments sought here were not accompanied by philosophers, this process organically led to the development of formal and structured representations of certain domains. While the resulting structures were not the first formal ontologies, they are ones that are still in wide use to this day. These approaches have led to major advances in the organisation, structuring and communication of scientific results. Since then, a variety of other domains have tried to adapt a similar process and develop their own ontologies. However, the development of ontologies from the domain of biochemistry was the result of a years-long process that also involved a large number of errors and course corrections. One of the greatest challenges is also one of the greatest strengths of ontologies: Interoperability with other ontologies. To ensure this interoperability, ontologies must follow certain principles. In the field of biochemistry, the OBO Foundry has established itself, which offers functionalities for a rich network of ontologies from the domain, but at the same time also defines rules. The purpose of this document is to define a similar set of rules for open ontology development, but which addresses a broader domain and at the same time lowers the barrier of entry for new ontology developers. To this end, we will outline a workflow that can be used to build new ontologies more efficiently. This workflow is based not only on our own years of experience in ontology development, but also on the rules of external experts such as the OBO Foundry. KW - Ontology KW - Data integration KW - Ontologie KW - Data interoperability PY - 2024 UR - https://scientific-ontology-network.github.io/ UR - https://github.com/scientific-ontology-network/ontology-development-guide/releases/download/v0.1.0/ontology-guide.pdf SP - 1 EP - 27 PB - GitHub CY - San Francisco ET - Version 0.1 AN - OPUS4-61140 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Birkholz, Henk A1 - Bayerlein, Bernd T1 - Evolution of the PMD Core Ontology (PMDco) Towards ISO/IEC 21838-2:2021 Basic Formal Ontology (BFO) N2 - Knowledge representation in the materials science and engineering (MSE) domain is a vast and multi-faceted challenge: Overlap, ambiguity, and inconsistency in terminology are common. Invariant and variant knowledge are difficult to align cross-domain. Generic top-level semantic terminology often is too abstract, while MSE domain terminology often is too specific. In this presentation, an approach how to maintain a comprehensive and intuitive MSE-centric terminology composing a mid-level ontology–the PMD Core Ontology (PMDco)–via MSE community-based curation procedures is shown. The PMDco is designed in direct support of the FAIR principles to address immediate needs of the global experts community and their requirements. The illustrated findings show how the PMDco bridges semantic gaps between high-level, MSE-specific, and other science domain semantics, how the PMDco lowers development and integration thresholds, and how to fuel it from real-world data sources ranging from manually conducted experiments and simulations as well as continuously automated industrial applications. T2 - MSE Congress 2024 - Materials Science and Engineering CY - Darmstadt, Germany DA - 24.09.2024 KW - Ontology KW - Semantic Interoperability KW - Knowledge representation KW - FAIR Data Management KW - PMD Core Ontology PY - 2024 AN - OPUS4-61141 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eisenbart, Miriam T1 - Digitalization of a high-throughput alloy development process N2 - Digitalization is nowadays the central key in developing pharmaceutical products, but it also becomes increasingly important in computer aided material development. In this work it is presented how a collaborative ontology development for the alloy development process is approached and a workflow for chemical optimization of copper alloys is introduced. This is done by employing a combination of a high-throughput alloy development method [1] with the calculation of the corresponding phase compositions. The work presented here is part of the publicly funded project KupferDigital. The project is associated with the innovation platform MaterialDigital (PMD) and focusses on the digitalization of processes as well as knowledge representation along the life-cycle of copper and copper alloys. One part of this life cycle is the alloy development of copper alloys, in this case the alloy development employing a high throughput method based on diffusion couples. The alloy development process can be further broken down into several typical material processing steps such as casting, diffusion welding and annealing. As part of the copper life cycle, the constitution and the properties of an alloy play an important role for processes further down the road during product manufacturing and service life and are also crucial for the recycling properties of the alloy. It is therefore important to, on the one hand, communicate data concerning properties, process history and constitution to the following stations of the life cycle, on the other hand, it is also elementary for the material scientist to be aware of the recycling properties of the alloys constituents. This motivates sharing of data along the life cycle and the development of ontology based data spaces, where life-cycle information can be linked across all involved domains. As part of the alloy development process, it is presented how experimental data created at fem are shared using linked data and ontologies with an example based on the digital representation of the chemical composition of copper alloys further processed by CALculation of PHAse Diagrams (CALPHAD) at the Fraunhofer IWM. The calculation results are used to correlate measured hardness data with the equilibrium phases of the alloys. Selected Compositions are cast and heat treated and subjected to mechanical testing at BAM and the resulting mechanical property-data are again linked to the measured and simulated data from the alloy development process. T2 - MSE2024 CY - Darmstadt, Germany DA - 24.09.2024 KW - Digitalization KW - Alloy development PY - 2024 AN - OPUS4-61150 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hilgenberg, Kai T1 - Additive Fertigungsverfahren und Defekte N2 - Überblick über die derzeitig wichtigsten additiven Fertigungsverfahren für metallische Werkstoffe in der Industrie (PBF, DED, BJT) und Berücksichtigung der wesentlichen Prozessmerkmale und Nachbearbeitungsschritte. Vorstellung der wichtigsten Defektphänomene und Nennung von Ursachen und Abhilfemaßnahmen. T2 - BAM Akademie: Qualitätssicherung in der additiven Fertigung CY - Online meeting DA - 17.09.2024 KW - Additive Fertigung KW - Defekte KW - Überblick PY - 2024 AN - OPUS4-61172 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schob, Daniela T1 - Deformation-Induced Martensitic Transformation in Fused Filament Fabricated Austenitic Stainless Steels During Tension at Wide Range of Temperatures. Part 2: Numerical Simulation N2 - Structural components of superconducting magnets (e.g., collars, bladders, or keys) with complex shapes, operating at cryogenic temperatures (4K, 77K), as well as additional elements of tanks for storing liquid hydrogen (20K), such as hoses and valves, are made of austenitic steel. With conventional manufacturing technologies, complex geometries are difficult to manufacture. In contrast, additive manufacturing offers the possibility of easier production of complex geometries, although the knowledge about the material behavior is not yet comprehensively available. The scientific objective of the project is the experimental identification and numerical simulation of the evolution of the deformation-induced martensitic transformation and the prediction of the material behavior of Fused Filemant Fabricated (FFF) 316L for cryogenic applications. The material behavior of FFF-316L under tensile stress at both room temperature and 77K was characterized. Utilizing experimental data and microstructure analysis through scanning electron microscopy, a comprehensive material model [1] was used. This constitutive model is centered on the deformation-induced martensitic transformation at both ambient and cryogenic temperatures. The linear kinetic law of evolution of deformation-induced phase transformation in ASS is adopted [1]. It posits that the phase transformation is driven by the accumulated plastic strain. The model intricately links the intensity of plastic deformation to the phase transformation, employing a mixed kinematic/isotropic linear plastic hardening approach based on Mori-Tanaka homogenization. A numerical results will be verified experimentaly at room and at 77K. T2 - 43rd Solid Mechanics Conference CY - Wroclaw, Poland DA - 16.09.2024 KW - Phase transformation KW - Deformation-induced martensitic transformation KW - 316L KW - Fused Deposition Modelling PY - 2024 AN - OPUS4-61181 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hohendorf, Stefan T1 - Medea und Jason, Eine Radiologische Untersuchung im Neuen Palais Potsdam N2 - Seit der Antike gehört die Medea-Sage zu den bekanntesten Geschichten der Weltliteratur. Der berühmte französische Künstler Carle Van Loo hat sich dieses Epos um 1759 angenommen und ein beeindruckendes Ölgemälde mit Abmessungen von 2,30x3,28m² erschaffen. Mit Mademoiselle Clairon als Medea und Henri Louis Le Kain als Jason ist ein Kunstwerk entstanden, das seitdem einige Veränderungen und Restaurierungen erfahren hat. Die Bundesanstalt für Materialforschung und -prüfung (BAM) hatte 2020 die Möglichkeit, dieses und ein zweites Kunstwerk, im Neuen Palais in Potsdam, für die Stiftung Preußische Schlösser und Gärten Berlin-Brandenburg, radiografisch zu untersuchen. Hierbei wurden sowohl technologisch als auch kunsthistorisch einige interessante Entdeckungen gemacht, die im vorliegenden Beitrag vorgestellt werden. T2 - DGZfP Jahrestatung 2022 CY - Kassel, Germany DA - 23.05.2022 KW - Röntgen KW - X-Ray KW - Kunsstechnologisch KW - Gemälde KW - Untermalung KW - Speicherfolie KW - Strahlenschutz PY - 2022 AN - OPUS4-56577 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zhu, Jiangchao A1 - Madia, Mauro A1 - Schurig, M. A1 - Schlums, H. A1 - Zerbst, Uwe T1 - Fracture mechanics-based structural integrity assessment of aeroengine turbine disks under overspeed conditions N2 - Aero-engine turbine disks are safety-relevant components which are operated under high thermal and mechanical stress conditions. The actual part qualification and certification procedures make use of spin-tests conducted on productionsimilar disks. While these tests provide, on the one hand, a reliable definition of the critical conditions for real components, on the other hand they represent a relevant cost item for engine manufacturers. The aim of this work is to present part of a fracture mechanics-based procedure under development which aims at replacing the tests on production-similar disks with lab tests on fracture mechanics specimens. In particular, the rimpeeling failure mode is considered as case study. A semi-circular surface crack is modelled at the most stressed region at the diaphragm of a turbine disk, with the crack plane perpendicular to the radial direction. The crack is therefore subjected to a biaxial stress state and grows under increasing rotational speed until it triggers the rim-peeling failure. The finite element simulation of the cracked disk considers the real thermal and mechanical loading conditions. In order to design a lab representative specimen, beside the crack driving force, expressed in terms of � -integral, also the constraint to plastic deformation e.g., stress triaxiality, at the crack-tip must be similar for the same crack in the specimen and in the disk. This has been achieved and as expected, both the highest � -integral and constraint factor are calculated at the same location along the crack front for both disk and specimen. The results of the structural integrity assessment in the form of a Failure Assessment Diagram (FAD) show good agreement between designed specimen and disk both in terms of expected failure mode and value of the critical speed. Probabilistic aspects are also considered in the calculations. T2 - ASME Turbo Expo 2022: Turbomachinery Technical Conference and Exposition (GT2022) CY - Rotterdam, The Netherlands DA - 13.06.2022 KW - Fracture mechanics KW - Burst KW - Turbine disk PY - 2022 SP - 1 EP - 7 PB - ASME AN - OPUS4-55903 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sechi, R. A1 - Fackeldey, K. A1 - Chewle, Surahit A1 - Weber, M. T1 - SepFree NMF: A toolbox for analyzing the kinetics of sequential spectroscopic data N2 - This work addresses the problem of determining the number of components from sequential spectroscopic data analyzed by non-negative matrix factorization without separability assumption (SepFree NMF). These data are stored in a matrix M of dimension “measured times” versus “measured wavenumbers” and can be decomposed to obtain the spectral fingerprints of the states and their evolution over time. SepFree NMF assumes a memoryless (Markovian) process to underline the dynamics and decomposes M so that M = WH, with W representing the components’ fingerprints and H their kinetics. However, the rank of this decomposition (i.e., the number of physical states in the process) has to be guessed from pre-existing knowledge on the observed process. We propose a measure for determining the number of components with the computation of the minimal memory effect resulting from the decomposition; by quantifying how much the obtained factorization is deviating from the Markovian property, we are able to score factorizations of a different number of components. In this way, we estimate the number of different entities which contribute to the observed system, and we can extract kinetic information without knowing the characteristic spectra of the single components. This manuscript provides the mathematical background as well as an analysis of computer generated and experimental sequentially measured Raman spectra. KW - Kinetics from experiments KW - Separability assumption KW - Sequential spectroscopic data PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-559046 DO - https://doi.org/10.3390/a15090297 SN - 1999-4893 VL - 15 IS - 9 SP - 1 EP - 16 PB - MDPI CY - Basel AN - OPUS4-55904 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Epperlein, Martin T1 - Eine digital gestützte Qualitätssicherung für die additive Fertigung N2 - Die Digitalisierung der Qualitätsinfrastruktur (QI) am Beispiel der Additiven Fertigung. Der Vortrag erörtert, wie die Elemente einer digitalen QI zur Qualitätssicherung und Zertifizierung in der Additiven Fertigung beitragen können. T2 - Treffen der Arbeitsgemeinschaft Additive Fertigung des VDMA CY - Coburg, Germany DA - 27.10.2022 KW - Qualitätsinfrastruktur KW - Additive Fertigung KW - Digitalisierung PY - 2022 AN - OPUS4-56165 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Höhne, Patrick T1 - Optimized spray granules for dry pressing by means of slurry destabilization and ultrasonic atomization N2 - The homogeneous introduction of organic additives is a prerequisite for good processability of ceramic powders during dry pressing. The addition of organic additives by wet route via ceramic slurries offers advantages over dry processing. The organic content can be reduced and a more homogeneous distribution of the additives on the particle surface is achieved. In addition to the measurements of zeta potential and viscosity, sedimentation analysis by optical centrifugation was also tested and successfully used to characterize the ceramic slurries and accurately evaluate of the suitability of different types, amounts, and compositions of organic additives. Spray drying of well-stabilized slurries usually results in mostly hollow granules with a hard shell leading to sintered bodies with defects and reduced strength and density. By purposefully degrading the slurry stability after dispersion of the ceramic powder, the drying behavior of the granules in the spray drying process and thus the granule properties can be influenced. Destabilization of the slurry and thus partial flocculation was quantified by optical centrifugation. Spray drying of the destabilized alumina slurries resulted in "non-hollow" granules without the detrimental hard shell and thus improved granule properties. Further improvement of the granules was achieved by installing ultrasonic atomization in the spray dryer. A narrower granule size distribution was achieved, which had a positive effect on, among other things, the flowability of the granules. Specimens produced from this granules had fewer defects of smaller size, leading to better results for the density and strength of the sintered bodies. The observations made for alumina could be transferred to zirconia and as well to ZTA with 20 wt% zirconia. T2 - Ceramics in Europe 2022 CY - Krakau, Poland DA - 10.07.2022 KW - Ultrasound KW - Spray drying KW - Slurry PY - 2022 AN - OPUS4-56171 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bettge, Dirk A1 - Klinger, Christian T1 - Schadensanalyse an Fahrradkomponenten - Fraktographie, Ursachen, Prävention N2 - Komponenten von Fahrrädern werden im Betrieb vorwiegend schwingend beansprucht. Typische Werkstoffe sind Stahl, Aluminiumlegierungen, Messing, CFK und thermoplastische Kunststoffe. Da es sich, unabhängig von der Preiskategorie, um konstruktiven Leichtbau handelt, werden einige Bauteile betriebsfest mehr oder weniger weit oberhalb der Dauerfestigkeit ausgelegt. Die im normalen Betrieb auftretenden Schäden sind daher weit überwiegend Schwingbrüche. Andere Schadensmechanismen wie z.B. Korrosion spielen quantitativ eine untergeordnete Rolle. Schwingbrüche treten nach einer Periode unbemerkten Risswachstums oft ohne Vorwarnung und ohne makroskopische Verformung auf. Im Falle von sicherheitsrelevanten Komponenten wie Rahmen, Gabeln, Lenkern, Sattelstützen, Kurbelarmen oder Pedalen kann dies zu erheblichen Personenschäden führen, die den Wert des ursächlichen Bauteilschadens weit überschreiten. Über einen langjährigen Zeitraum wurden gebrochene Komponenten aus dem Alltag und aus Gerichtsverfahren analysiert. Das Hauptaugenmerk lag hierbei auf der fraktographischen Analyse, teilweise wurden die zu Grunde liegenden Schadensursachen ermittelt. Einflussfaktoren sind beispielsweise konstruktive Kerben an ungünstigen Stellen, aber auch Werkstoffwahl und Fertigungsqualität spielen eine Rolle. In den meisten Fällen wurde jedoch die konstruktive Lebensdauer überschritten. Diese wird praktisch nie mitgeteilt, und eine wiederkehrende Prüfung sicherheitsrelevanter Bauteile findet nicht statt. Im Sinne der Vermeidung von Schäden und Unfällen könnte darauf hingewirkt werden, für sicherheitsrelevante Komponenten Lebensdauern besser abzuschätzen und von der Laufleistung abhängige Sichtprüfungen zu empfehlen. T2 - DGM Tagung Werkstoffprüfung CY - Dresden, Germany DA - 26.10.2022 KW - Fraktographie KW - Fahrrad KW - Lebensdauer KW - Öffentliche Sicherheit KW - Schadensanalyse KW - Schadensprävention PY - 2022 AN - OPUS4-56122 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Braun, T. T1 - Evaluation of electric conductivity and mechanical load capacity of copper deposits for application in large winding components for electrical high-voltage machines made with cold spray additive manufacturing N2 - In line with the industrial trend of additive manufacturing, cold spray as a non-laser-based process is becoming increasingly important for many fields of application. For the evaluation of additive manufacturing of winding components made of copper for large electrical high-voltage machines, material and component properties such as electrical conductivity, mechanical load capacity and the component size that can be produced are of particular importance. In this context, the cold spray process offers advantages over laser-based additive manufacturing processes such as laser powder bed fusion (LPBF) or laser cladding by using the kinetic energy of the copper powder particles to generate particle cohesion. To investigate the electrical conductivity as well as the mechanical load capacity of cold spray parts, specimens were machined out of cold sprayed bulk copper deposits. The characteristic values were obtained with regard to the direction of deposition, which is defined by the direction of the robot’s movement. Thus, for the investigation of the component properties, specimens were provided that had been produced both longitudinally and transversely as well as orthogonally to the direction of deposition. The results of the investigations show that both the electrical conductivity and the mechanical load capacity of the specimen have a strong preferential direction of the specimen orientation with respect to the direction of deposition. Furthermore, it could be shown that by increasing the deposition height, there is an increasing oxygen content in the sample material, combined with increasingly significant defect networks. These effects have a negative impact on the electrical conductivity as well as on the mechanical load capacity. As a conclusion, further need for investigation is identified in the optimization of the process parameters as well as in the deposition strategy for the additive manufacturing of large-volume components with cold spray. T2 - ITSC 2022 CY - Vienna, Austria DA - 04.05.2022 KW - Cold Spray KW - Copper powder particles KW - Electrical conductivity KW - Large electrical high-voltage machine PY - 2022 AN - OPUS4-56127 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Braun, T. A1 - Uhlmann, E. A1 - Häcker, Ralf A1 - Jäger, M. A1 - Rauch, H. A1 - Kondas, J. A1 - Brach, K. A1 - Singh, R. T1 - Evaluation of electric conductivity and mechanical load capacity of copper deposits for application in large winding components for electrical high-voltage machines made with cold spray additive manufacturing N2 - In line with the industrial trend of additive manufacturing, cold spray as a non-laser-based process is becoming increasingly important for many fields of application. For the evaluation of additive manufacturing of winding components made of copper for large electrical high-voltage machines, material and component properties such as electrical conductivity, mechanical load capacity and the component size that can be produced are of particular importance. In this context, the cold spray process offers advantages over laser-based additive manufacturing processes such as laser powder bed fusion (LPBF) or laser cladding by using the kinetic energy of the copper powder particles to generate particle cohesion. To investigate the electrical conductivity as well as the mechanical load capacity of cold spray parts, specimens were machined out of cold sprayed bulk copper deposits. The characteristic values were obtained with regard to the direction of deposition, which is defined by the direction of the robot’s movement. Thus, for the investigation of the component properties, specimens were provided that had been produced both longitudinally and transversely as well as orthogonally to the direction of deposition. The results of the investigations show that both the electrical conductivity and the mechanical load capacity of the specimen have a strong preferential direction of the specimen orientation with respect to the direction of deposition. Furthermore, it could be shown that by increasing the deposition height, there is an increasing oxygen content in the sample material, combined with increasingly significant defect networks. These effects have a negative impact on the electrical conductivity as well as on the mechanical load capacity. As a conclusion, further need for investigation is identified in the optimization of the process parameters as well as in the deposition strategy for the additive manufacturing of large-volume components with cold spray. T2 - ITSC 2022 CY - Wien, Austria DA - 04.05.2022 KW - Cold Spray KW - Electrical conductivity KW - Copper powder particles KW - Large electrical high-voltage machine PY - 2022 SP - 1 EP - 7 AN - OPUS4-56108 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pialat, A. A1 - Kitos, A. A1 - Witkowski, Tomasz A1 - Cook, C. A1 - Wang, S. A1 - Hu, A. A1 - Murugesu, M. T1 - Achieving short ignition delay and high specific impulse with cyanoborohydride based hypergolic ionic liquids N2 - The efficient design of hypergolic-ionic-liquid (HIL) fuels with attractive features, (e.g., short ignition delay and high specific impulse) can be achieved by fine-tuning the molecular organization comprising both cations with appropriate alkyl chains and cyanoborohydride-based hydrogen-rich anions. Attractive features of the presented derivatives were attained by combining cations with various substituents (substituted 1H-1,2,4-triazol-4-ium, pyrrolidinium, ammonium and pyridinium cations) and the cyanoborohydride anion. All shown HILs display high thermal stabilities with thermal decomposition temperatures over 154 °C and possess higher densities (from 0.82 to 1.02 g cm−3) compared to the unsymmetrical dimethylhydrazine (UDMH, 0.793 g cm−3). The hypergolic ignition behavior of the propellant combination was evaluated by a drop test setup using white fuming nitric acid (WFNA) as an oxidizer and recorded using a high-speed camera. All compounds feature ignition delay times (ID) under 50 ms, while the 1-hexyl-1-methylpyrrolidin-1-ium cyanotrihydroborate congener (17) exhibited the shortest ID time (5 ms), which is comparable to the ID time of UDMH (4.8 ms with WFNA as an oxidizer). In addition, these HILs exhibit higher heats of formation (187.6 to 392.6 kJ mol−1), heats of combustion (34.39 to 47.15 kJ g−1) and specific impulse (176 to 205 s) compared to UDMH. KW - Hypergolic ionic liquids PY - 2022 DO - https://doi.org/10.1039/D2NJ03372K SN - 1144-0546 SP - 1 EP - 9 PB - RSC CY - Cambridge AN - OPUS4-56147 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zhu, Jiangchao T1 - Kennwertermittlung für die Bewertung der Integrität einer Turbinenscheibe bei Überdrehzahl N2 - Turbinenscheiben sind thermisch und mechanisch hochbeanspruchte, sicherheitsrelevante Komponenten in Gasturbinen. Ihre Integrität wird in Bauteiltests unter Überdrehzahlbedingungen nachgewiesen. Kontext des Aufsatzes ist die Erarbeitung einer zusätzlichen Bewertungsebene auf der Grundlage von Versuchen unter monotoner Beanspruchung, die die Beanspruchung im Bauteil realistisch wiedergeben soll. Dazu werden zwei Typen von bruchmechanischen Proben anwendungsnah ausgelegt und aus einer Turbinenscheibe ausgeschnitten: Der erste Typ ist eine biaxiale Probe, die die Beanspruchung und den Dehnungsbehinderungszustand am Diaphragm der Turbinenscheibe abbildet, die zweite eine bruchmechanische Probe, die die einachsige Beanspruchung und den Dehnungsbehinderungszustand am Bore der Turbinenscheibe wiedergibt. Im Rahmen eines Schadentoleranzansatzkonzepts ist anschließend jeweils ein halbelliptischer Riss an den genannten Stellen der Turbinenscheibe zu betrachten. Mittels numerischer Berechnungen wird ein kritischer Punkt auf der Rissfront des Risses am Diaphragm bestimmt, dort wo die höchste Rissspitzenbelastung (J-Integral) auftritt. Auf der Basis der Rissspitzenbelastung, des Dehnungsbehinderungszustands und des entsprechenden Spannungsverhältnisses an diesem kritischen Punkt wird eine Kreuzprobe mit einem Durchriss konzipiert, die diese Verhältnisse im Bauteil widerspiegelt. Die Versuche werden unter der Temperatur am Diaphragm der Turbinenscheibe durchgeführt. Die J-R-Kurve und die plastische Kollapsgrenze werden bestimmt. Auch die einachsigen Versuche werden unter der Temperatur am Bore der Turbinenscheibe durchgeführt. Die Zugprobe enthält halbelliptische Oberflächenrisse. Ähnlich wie bei der Auslegung der Kreuzproben werden die Rissspitzenbelastung, der Dehnungsbehinderungszustand und das Spannungsverhältnis vergleichbar mit der Turbinenscheibe eingestellt. Die J-R-Kurve und die plastische Kollapsgrenze werden bestimmt. Mit den Versuchsergebnissen werden die kritischen Lasten für verschiedene Versagensmechanismen (instabiles Risswachstum, plastischer Kollaps) der bruchmechanischen Proben ermittelt, die der kritischen Überdrehzahl der Turbinenscheibe entsprechen. T2 - 40. Vortrags- und Diskussionstagung Werkstoffprüfung 2022 CY - Dresden, Germany DA - 27.10.2022 KW - Turbine disk KW - Fracture mechanics KW - Biaxial test KW - Burst PY - 2022 AN - OPUS4-56148 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heßmann, Jennifer T1 - New approach for multi material design: combination of laser beam and electromagnetic melt pool displacement by induced lorentz forces N2 - Multi-material structures are a promising solution to reduce vehicle weight and save fuel or electric energy in automotive design. However, thermal joining of steel and aluminum alloys is a challenge to overcome due to different material properties and the formation of brittle intermetallic phases. In this study, a new joining approach for producing overlap line-shaped joints is presented. The lower joining partner (EN AW 5754) is melted by a laser beam and this melt is displaced into a line-shaped cavity of the upper joining partner (1.0330) by induced Lorentz forces. The melt solidifies in the cavity to a material and form-fitting joint. This approach needs no auxiliary joining elements or filler materials. Previous investigation to produce spot-shaped joints by using this approach showed that quality and reproducibility were limited by known melt pool dynamics of aluminum alloys (keyhole collapses). For line-shaped joints, the melt displacement can take place behind the keyhole. This allows the displacement process to be spatial uncoupled from the influence of the keyhole collapses. The study shows that this improved the process stability and the quality of the joint. The created line-shaped joints were microstructurally characterized by transversal sections. Intermetallic phases were identified by electron backscatter diffraction (EBSD) and EDX-Analysis. The detected intermetallic phases consist of a 5 µm - 6 µm compact phase seam of Al5.6Fe2 and a needle shaped phase of Al13Fe4. Tensile shear tests were carried out to quantify the load capacity. It was possible to create a joint with a load capacity of about 2 kN. T2 - ICALEO Orlando 2022 CY - Orlando, Florida, USA DA - 17.10.2022 KW - Electromagnetic forces KW - Joining dissimilar materials KW - Laser beam welding KW - Steel and aluminium PY - 2022 AN - OPUS4-56149 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krüger, Jörg T1 - Strahlenschutz beim Umgang mit Ultrakurzpuls-Lasern N2 - Ultrakurzpuls-Lasertechnik ist heute der Schlüssel für eine Vielzahl von Anwendungen in der industriellen Lasermaterialbearbeitung. Beim Einsatz hoher Laser-Intensitäten kann allerdings unerwünschte Röntgenstrahlung erzeugt werden. Die Röntgendosis und Energieverteilung ist von Laser-, Material- und Prozessparametern abhängig. Es können Röntgendosen über den erlaubten Grenzwerten für die Exposition des Menschen erreicht werden. T2 - Kolloquium des Bundesamtes für Strahlenschutz (BfS) CY - Online meeting DA - 29.09.2022 KW - Ultrakurze Laserpulse KW - Materialbearbeitung KW - Röntgenstrahlung KW - Strahlenschutz KW - Abschirmung PY - 2022 AN - OPUS4-55893 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ewert, U. A1 - Jaenisch, Gerd-Rüdiger A1 - Schumacher, David A1 - Zscherpel, U. A1 - Deresch, A. A1 - Bircher, B. A1 - Meli, F. T1 - Schnelle Messung und tomographische Rekonstruktion von Brennflecken < 5 μm durch Aufnahmen strukturierter Prüfkörper N2 - Im Europäischen EMPIR-Projekt „NanoXSpot“ (Measurement of the focal spot size of Xray tubes with spot sizes down to 100 nm) werden neue Messmethoden für Brennflecke von Röntgenröhren entwickelt. Teil des Projektes ist die Entwicklung eines zur Lochkameramethode äquivalenten Messverfahrens für kleine Brennflecke. ASTM E 1165-20, Annex A, beschreibt die Bestimmung von Brennfleckgrößen aus Kantenprofilen von Lochaufnahmen für Röntgenröhren mit Brennflecken > 50 μm. Es wurde bereits vorgeschlagen über die Analyse der richtungsabhängigen Kantenunschärfe einer Lochblende und anschließender CT-Rekonstruktion die Intensitätsverteilung des Brennflecks äquivalent zur Lochkameraaufnahme zu berechnen. Die Lochkameramethode, wie in EN 12543-2 und ASTM E 1165-20 beschrieben, ist im unteren Größenbereich für Mikrofokusröhren nicht geeignet, da Pinholes < 10 μm schwer zu fertigen sind und lange Belichtungszeiten erwartet werden. Mit Hilfe exakt gefertigter Lochblenden sowie strukturierter Targets mit konvergierenden Strukturen wird der Bereich mit der Single-Shot-CT-Methode auf die Messung von Mikrofokusröhren, alternativ zur Vermessung von Kanten oder Strichgruppenkörpern, erweitert. Die rekonstruierten Brennfleckformen werden mit Kantenund Lochkameraaufnahmen quantitativ verglichen, um die Messgenauigkeit zu bewerten. Außerdem werden CNR und Messzeit bestimmt, um die Wirtschaftlichkeit der Verfahren zu bewerten. T2 - DGZfP-Jahrestagung CY - Online meeting DA - 10.05.2021 KW - Röntgenröhre KW - Brennfleckmessung KW - Prüfkörper KW - Rekonstruktion PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-561846 SP - 1 EP - 2 AN - OPUS4-56184 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Epishin, A.I. A1 - Nolze, Gert A1 - Alymov, M.I. T1 - Pore Morphology in Single Crystals of a Nickel-Based Superalloy After Hot Isostatic Pressing N2 - The morphology of pores partially shrunk during a half-hour HIP at temperature of 1288 °C and pressure of 103 MPa has been investigated in nickel-based superalloy CMSX-4. The investigation resulted in the following findings: surrounding the shrinking pores by a c¢-shell (Ni3Al), faceting of the pores surface by {023} and {011} planes, and formation the submicroscopic satellite pores connected by channels with the neighboring larger pores. It is assumed that the formation of the c¢-shell around the pores and the faceting of the pore surface is due to diffusion processes occurring during pore shrinkage, and therefore these findings can be considered as arguments supporting the vacancy model of pore annihilation. The submicroscopic satellite pores are expected to be the result of dividing the casting pores of a complex initial shape during their shrinking. The connecting channels are probably required for the gas to escape from the rapidly shrinking small satellite pores into the slowly shrinking large pore. Thus, it is reasonable to assume that the casting pores may contain some amount of gas. KW - HIP KW - Superalloy KW - Porosity KW - Faceting KW - negative crystal growth PY - 2022 DO - https://doi.org/10.1007/s11661-022-06893-x SN - 1073-5623 SP - 1 EP - 9 PB - Springer Nature AN - OPUS4-56409 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schartel, Bernhard T1 - Weathering Resistance of Halogen-free Flame Retardancy in E&E Plastics N2 - - Durability of fire retardancy - Impact of different exposure conditions - Degradation with respect to different fire properties/tests T2 - Fire Resistance in Plastics CY - Cologne, Germany DA - 28.11.2022 KW - Durability KW - Flame retardant KW - Thermoplastic Polyurethane KW - Cable KW - EVA KW - Weathering PY - 2022 AN - OPUS4-56444 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Berger, Anka T1 - BAM Research Programm - SAPT Related to the safe transport of polymerizing substances N2 - Präsentation zum geplanten BAM-Forschungsvorhaben ("Safe transport of stabilized polymerizing substances: Investigation on the degradation of selected stabilizers"), bezogen auf den sicheren Transport (Straße, See) von polymerisierenden Substanzen. Der Schwerpunkt liegt dabei auf den systematischen Untersuchungen - mittels Thermal Activity Monitor (TAM IV) - zum zeitlichen Abbau des Stabilisators bei der Polymerisation sowie auf der Bestimmung der entsprechenden volumenabhängigen selbstbeschleunigenden Polymerisation (SAPT). T2 - IGUS EOS ad hoc working groups - "Testing of solid oxidizers" / "Classification of energetic substances" / "Revision of test series H" CY - Frankfurt am Main, Germany DA - 21.11.2022 KW - SAPT KW - Prüfserie-H KW - Polymerisierende Stoffe KW - Zeitlicher Abbau von Stabilisatoren KW - Thermisches Verhalten KW - Transport KW - TAM IV PY - 2022 AN - OPUS4-56474 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stawski, Tomasz T1 - Particle-mediated origins of mesocrystalline disorder in calcium sulfate single crystals N2 - Calcium sulfate minerals are abundant in natural and engineered environments and they exist in the form of three hydrates: gypsum (CaSO4·2H2O), bassanite (CaSO4·0.5H2O), and anhydrite (CaSO4). Due to their relevance in natural and industrial processes, the formation pathways of these calcium sulfate phases from aqueous solution have been the subject of intensive research1. The state-of-the-art of the calcium sulfate formation mechanisms builds upon and goes beyond what we have come to appreciate in the astounding intricacy of other mineral formation processes from ions in aqueous solutions. The original, and rather naive, 'textbook' image of these phenomena, stemming from the adaptation of classical nucleation and growth theories, has increased in complexity due to the discovery of a variety of precursor and intermediate species2. These include solute clusters (e.g. prenucleation clusters, PNCs), liquid(-like) phases, as well as amorphous and nanocrystalline solids etc.. In this context, a number of studies have already revealed that nucleation in the CaSO4-H2O system is non-classical, where the formation of the different crystalline phases involves several steps including a common amorphous precursor1, 3, 4. In this contribution we show that the formation of the amorphous phase involves the aggregation of small primary particles into larger disordered aggregates exhibiting a "brick-in-the-wall" structure5, 6. The actual crystallization occurs by the restructuring and coalescence of the particles ("bricks") into a given calcium sulfate phase depending on the physicochemical conditions of the solution. Importantly, the rearrangement process does not continue until a (nearly-)perfect homogeneous single crystal is obtained. Instead it comes to a stop, or at least significantly slows down. Such a process thus yields a final imperfect mesocrystal, composed of smaller domains rather than a continuous crystal structure, within which the domains are separated by an amorphous (i.e. less ordered) calcium sulfate phase. Hence, the non-classical crystallization process of CaSO4 yields a final imperfect mesocrystal with an overall morphology resembling that of a single crystal, yet composed of smaller nano-domains. Importantly, these observations reveal that organic-free calcium sulfate mesocrystals grown by a particle mediated-pathway preserve in the final crystal structure a “memory” or “imprint” of their non-classical nucleation process, something that has been overlooked until now. Furthermore, the nano-scale misalignment of the structural sub-units within these crystals can propagate through the length-scales, and be expressed macroscopically as misaligned zones/domains in large single crystals (Fig. 1). Indeed, by considering large anhydrite crystals from the famous Naica Mine (“Cueva de los cristales”) we observed a suite of correlated self-similar void defects spanning multiple length-scales7 (Fig 2). These flaws, in the macroscopic crystal, stem from “seeds of imperfection” originating from a particle-mediated nucleation pathway. Hence, building a crystal could be viewed as Nature stacking blocks in a game of Tetris, whilst slowly forgetting the games core concept and failing to fill rows completely. T2 - Granada Münster Discussion Meeting (GMDM) CY - Granda, Spain DA - 30.11.2022 KW - Anhydrite KW - Mesocrystals KW - Calcium sulfate KW - Bassanite KW - Gypsum PY - 2022 AN - OPUS4-56476 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chambers, Aaron T1 - Synthesis of functionalized ZIF nanoparticles for effective composite formation N2 - A presentation looking at ZIF-8 nanoparticles and functionalising them for more effective ZIF composite formation. T2 - UoB/BAM mini conference CY - Birmingham, UK DA - 06.10.2022 KW - MOF composite KW - 2PP KW - ZIF-8 KW - Nanoparticles PY - 2022 AN - OPUS4-56482 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Heßmann, Jennifer A1 - Hilgenberg, Kai T1 - New approach for multi-material design: Combination of laser beam and electromagnetic melt pool displacement by induced Lorentz forces N2 - Multimaterial structures are a promising solution to reduce vehicle weight and save fuel or electric energy in automotive design. However, thermal joining of steel and aluminum alloys is a challenge to overcome due to different material properties and the formation of brittle intermetallic phases. In this study, a new joining approach for producing overlap line-shaped joints is presented. The lower joining partner (EN AW 5754) is melted by a laser beam, and this melt is displaced into a line-shaped cavity of the upper joining partner (1.0330) by induced Lorentz forces. The melt solidifies in the cavity to a material and form-fitting joint. This approach needs no auxiliary joining elements or filler materials. Previous investigation to produce spot-shaped joints by using this approach showed that quality and reproducibility were limited by known melt pool dynamics of aluminum alloys (keyhole collapses). For line-shaped joints, the melt displacement can take place behind the keyhole. This allows the displacement process to be spatially uncoupled from the influence of keyhole collapses. The study shows that this improved the process stability and the quality of the joint. The created line-shaped joints were microstructurally characterized by transversal sections. Intermetallic phases were identified by electron backscatter diffraction and EDX analysis. The detected intermetallic phases consist of a 5–6 μm compact phase seam of Al5.6Fe2 and a needle-shaped phase of Al13Fe4. Tensile shear tests were carried out to quantify the load capacity. It was possible to create a joint with a load capacity of about 2 kN. KW - Electromagnetic forces KW - Joining dissimilar materials KW - Laser beam welding KW - Steel and aluminium KW - Lorentz forces PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-564840 DO - https://doi.org/10.2351/7.0000763 SN - 1042-346X VL - 35 IS - 1 SP - 1 EP - 8 PB - Laser Institute of America CY - Orlando, Fla. AN - OPUS4-56484 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bettge, Dirk A1 - Hinrichsen, G. T1 - Continuous Manufacturing of Composites of High-Performance Polyethylene Fibres N2 - Unidirectional composites of high-strength polyethylene fibres and epoxy resin matrix were continuously produced by a die drawing process. In order to increase the adhesion between fibre and matrix, the fibre surface was treated with a low-pressure oxygen plasma. KW - Polyethylene Fibres KW - Composites PY - 1993 DO - https://doi.org/10.1016/0266-3538(93)90042-F VL - 47 IS - 2 SP - 131 EP - 136 PB - Elsevier Science Publishers Ltd. AN - OPUS4-56490 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hilgenberg, Kai T1 - Herausforderungen in der additiven Fertigung sicherheitsrelevanter Komponenten N2 - Der Vortrag stellt nach einer kurzen allgemeinen Einleitung zur additiven Fertigung und des Laser Powder Bed Fusion Verfahrens einige Herausforderungen vor, die derzeitig den Einsatz von AM-Komponenten in sicherheitsrelevanten Anwendungen erschweren. Abschließend werden zwei Beispiele von Arbeiten der BAM gezeigt, die zur Überwindung dieser Herausforderungen beitragen können. T2 - Anwendertreffen des Laserverbundes Berlin-Brandenburg CY - Berlin, Germany DA - 25.11.2022 KW - Additive Fertigung KW - Laser Powder Bed Fusion PY - 2022 AN - OPUS4-56435 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Junge, P. A1 - Greinacher, M. A1 - Kober, D. A1 - Stargardt, Patrick A1 - Rupprecht, C. T1 - Metastable Phase Formation, Microstructure, and Dielectric Properties in Plasma-Sprayed Alumina Ceramic Coatings N2 - The need for new solutions for electrical insulation is growing due to the increased electrification in numerous industrial sectors, opening the door for innovation. Plasma spraying is a fast and efficient way to deposit various ceramics as electrical insulators, which are used in conditions where polymers are not suitable. Alumina (Al2O3) is among the most employed ceramics in the coating industry since it exhibits good dielectric properties, high hardness, and high melting point, while still being cost-effective. Various parameters (e.g., feedstock type, spray distance, plasma power) significantly influence the resulting coating in terms of microstructure, porosity, and metastable phase formation. Consequently, these parameters need to be investigated to estimate the impact on the dielectric properties of plasma-sprayed alumina coatings. In this work, alumina coatings with different spray distances have been prepared via atmospheric plasma spray (APS) on copper substrates. The microstructure, porosity, and corresponding phase formation have been analyzed with optical microscopy, X-ray diffraction (XRD), and scanning electron microscopy (SEM). Moreover, we present an in-depth analysis of the fundamental dielectric properties e.g., direct current (DC) resistance, breakdown strength, dielectric loss tangent, and permittivity. Our results show that decreasing spray distance reduces the resistivity from 6.31 × 109 Ωm (130 mm) to 6.33 × 108 Ωm (70 mm), while at the same time enhances the formation of the metastable δ-Al2O3 phase. Furthermore, space charge polarization is determined as the main polarization mechanism at low frequencies. KW - Alumina KW - Plasma spray KW - Dielectric properties PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-564394 DO - https://doi.org/10.3390/coatings12121847 SN - 2079-6412 VL - 12 SP - 1 EP - 15 PB - MDPI CY - Basel AN - OPUS4-56439 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Ralf T1 - GLAS DIGITAL - Datengetriebener Workflow für die beschleunigte Entwicklung von Glas N2 - Aktuelle Ergebnisse des Projektes GlasDigital werden kurz zusammenfassend und allgemein verständlich vorgestellt. T2 - MatFo 2022 CY - Cologne, Germany DA - 14.11.2022 KW - Oxidglas KW - robotische Glasschmelzanlage KW - Ontologie KW - ML KW - Digitaler Zwilling KW - Bildanalyse PY - 2022 AN - OPUS4-56492 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waurischk, Tina T1 - Glas Digital Datengetriebener Workflow für die beschleunigte Entwicklung von Glas N2 - Der aktuelle Stand des Projektes GlasDigital wird in Kurzform präsentiert. T2 - PMD Vollversammlung CY - Online meeting DA - 17.03.2022 KW - Oxidglas KW - robotische Glasschmelzanlage KW - Ontologie KW - ML KW - Digitaler Zwilling KW - Bildanalyse PY - 2022 AN - OPUS4-56493 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Vorstellung des WIPANOVerbundforschungsvorhabens GELELEK: Forschungsziele und Ergebnisse N2 - Der Vortrag stellt das WIPANO-Forschungsvorhaben GELELEK vor und fasst die wichtigsten erzielten Ergebnisse zusammen. T2 - Sitzung des GfKORR Arbeitskreises „Korrosion und Korrosionsschutz von Eisen und Stahl“ CY - Online meeting DA - 08.12.2022 KW - Deckschichtbildung KW - Gelartige Elektrolyte KW - Korrosionsuntersuchungen KW - Normung KW - Ringversuch KW - WIPANO KW - Zink KW - Korrosion PY - 2022 AN - OPUS4-56502 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Haacke, Nasrin T1 - Vorstellung des Forschungsprojektes RUNOFF: "Neubewertung der Dauerhaftigkeit von Dach- und Fassadenmaterialien und des Eintrags von Schwermetallionen in die Umwelt hervorgerufen durch Runoff„ N2 - Der Vortrag stellt das Forschungsprojekt RUNOFF vor und geht auf das geplante Arbeitsprogramm ein. Darüber hinaus wird die Problemstellung erläutert. T2 - Klempnerfachtagung des Zentralverbands Sanitär-Heizung-Klima CY - Karlstadt a. M., Germany DA - 11.10.2022 KW - Korrosion KW - Kupfer KW - Runoff KW - Zink KW - Atmosphärische Korrosion PY - 2022 AN - OPUS4-56045 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nasr Esfahani, M. A1 - Zare Pakzad, S. A1 - Li, T. A1 - Li, X. A1 - Tasdemir, Z. A1 - Wollschläger, Nicole A1 - Leblebici, Y. A1 - Erdem Alaca, B. T1 - Effect of Native Oxide on Stress in Silicon Nanowires: Implications for Nanoelectromechanical Systems N2 - Understanding the origins of intrinsic stress in Si nanowires (NWs) is crucial for their successful utilization as transducer building blocks in next-generation, miniaturized sensors based on anoelectromechanical systems (NEMS). With their small size leading to ultrahigh-resonance frequencies and extreme surface-to-volume ratios, silicon NWs raise new opportunities regarding sensitivity, precision, and speed in both physical and biochemical sensing. With silicon optoelectromechanical properties strongly dependent on the level of NW intrinsic stress, various studies have been devoted to the measurement of such stresses generated, for example, as a result of harsh fabrication processes. However, due to enormous NW surface area, even the native oxide that is conventionally considered as a benign surface condition can cause significant stresses. To address this issue, a combination of nanomechanical characterization and atomistic simulation approaches is developed. Relying only on low-temperature processes, the fabrication approach yields monolithic NWs with optimum boundary conditions, where NWs and support architecture are etched within the same silicon crystal. Resulting NWs are characterized by transmission electron microscopy and micro-Raman spectroscopy. The interpretation of results is carried out through molecular dynamics simulations with ReaxFF potential facilitating the incorporation of humidity and temperature, thereby providing a close replica of the actual oxidation environment - in contrast to previous dry oxidation or self-limiting thermal oxidation studies. As a result, consensus on significant intrinsic tensile stresses on the order of 100 MPa to 1 GPa was achieved as a function of NW critical dimension and aspect ratio. The understanding developed herein regarding the role of native oxide played in the generation of NW intrinsic stresses is important for the design and development of silicon-based NEMS. KW - Nanoelectromechanical systems (NEMS) KW - Silicon nanowires KW - Native oxide KW - Intrinsic stress KW - Raman spectroscopy PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-560471 DO - https://doi.org/10.1021/acsanm.2c02983 SN - 2574-0970 VL - 5 SP - 13276 EP - 13285 PB - ACS Publ. CY - Washington, DC AN - OPUS4-56047 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schneider, M. A1 - Bettge, Dirk A1 - Hilgenberg, Kai A1 - Binder, M. A1 - Dollmeier, K. A1 - Dreyer, M. A1 - Klöden, B. A1 - Schlingmann, T. A1 - Schmidt, J. T1 - Reproducibility and Scattering in Additive Manufacturing: Results from a Round Robin on PBF-LB/M AlSi10Mg Alloy T1 - Reproduzierbarkeit und Streuung bei der additiven Fertigung: Ergebnisse eines Ringversuchs mit einer PBF-LB/M AlSi10Mg-Legierung N2 - The round robin test investigated the reliability users can expect for AlSi10Mg additive manufactured specimens by laser powder bed fusion through examining powder quality, process parameter, microstructure defects, strength and fatigue. Besides for one outlier, expected static material properties could be found. Optical microstructure inspection was beneficial to determine true porosity and porosity types to explain the occurring scatter in properties. Fractographic analyses reveal that the fatigue crack propagation starts at the rough as-built surface for all specimens. Statistical analysis of the scatter in fatigue using statistical derived safety factors concludes that at a stress of 36.87 MPa the fatigue limit of 107 cycles could be reached for all specimen with a survival probability of 99.999 %. N2 - Im Rahmen eines Ringversuchs wurde durch die Untersuchung der Pulverqualität, der Prozessparameter, der Gefügefehler, der Festigkeit und der Ermüdung die Zuverlässigkeit bestimmt, die Nutzer von AlSi10Mg-Proben erwarten können, die mit pulverbettbasiertes Schmelzen mittels Laser (engl. Laser Powder Bed Fusion) gefertigt worden sind. Abgesehen von einem Ausreißer wurden die erwarteten statischen Materialeigenschaften erreicht. Eine optische Gefügeprüfung diente dazu, die tatsächliche Porosität und Arten von Porosität zu ermitteln, um die bei den Eigenschaften auftretende Streuung zu erklären. Fraktographische Unterschungen zeigen eine bei allen Proben von der rauen Oberfläche im As-built-Zustand ausgehende Ermüdungsrissausbreitung. Aus der statistischen Analyse der Streuung bezüglich der Ermüdung unter Anwendung von statistischen abgeleiteten Sicherheitsfaktoren geht hervor, dass alle Proben die Dauerfestigkeit von 107 Zyklen bei einer Spannung von 36,87 MPa mit einer Überlebenswahrscheinlichkeit von 99,999 % erreichten. KW - Additive manufacturing KW - Reproducibility KW - Reliability PY - 2022 DO - https://doi.org/10.1515/pm-2022-1018 SN - 2195-8599 VL - 59 IS - 10 SP - 580 EP - 614 PB - De Gruyter AN - OPUS4-55935 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hemmleb, M. T1 - Integrated topographic SEM imaging for software assisted fractography N2 - The aim of a fractographic investigation is the evaluation of macroscopic and microscopic fracture surface characteristics and, as a result, the determination of the fracture mechanism of a component from a failure case. The basis for such evaluations of fracture characteristics comes from actual comparative mechanical testing and from the literature. A fractographic analysis can be very complex and, in any case, requires considerable experience. Machine learning methods enables the quantitative determination of fracture characteristics and fracture mechanisms utilizing digitized expert knowledge [1]. Although the application of SE images provides promising results, additional information is required to obtain reliable solutions. As expected, BSE and 3D information helps to improve the classification (Fig. 1). But only a fast, widely integrated, and automated topography measurement can provide the required amount of referenced surface data for the application of machine learning methods. To fulfil these requirements, topographical data are obtained from a BSE detector with four symmetric segments (4Q-BSE) using shape-from-shading technology [2]. Surface height calculation is performed live during image acquisition and provides immediate feedback in three dimensions. All available signals (SE, BSE and more if applicable) are recorded simultaneously together with the surface topography and stored in a multichannel data file. This guaranties the same geometrical reference for all data, which is required for further analysis (Fig. 2). When applying machine learning methods to topographic data together with SEM images, topographic information must be provided as depth image. Consequently, a unique height scale is required for all applied data with different magnifications. This requires a calibrated height measurement, which is ensured with the integrated 3D calibration of the topographic acquisition and a dedicated calibration sample. Thus, a large number of data sets from different fracture samples was generated and used as training data for machine learning. T2 - 16th Multinational Congress on Microscopy CY - Brno, Czech Republic DA - 04.09.2022 KW - Fractography KW - Machine Learning KW - Topography PY - 2022 AN - OPUS4-55937 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmies, Lennart T1 - Using Machine Learning and Topographic SEM Imaging for Software Assisted Fractography N2 - The aim of a fractographic investigation is the evaluation of macroscopic and microscopic fracture surface characteristics and, as a result, the determination of the fracture mechanism of a component from a failure case. The basis for such evaluations of fracture characteristics comes from actual comparative mechanical testing and from the literature. A fractographic analysis can be very complex and, in any case, requires considerable experience. In the IGF project "iFrakto", software is being developed that quantitatively determines fracture characteristics and fracture mechanisms utilizing digitized expert knowledge, machine learning, and standard 2D and topographical data from SEM imaging. Topographical data are obtained from 4QBSE detector using shape-from-shading technology. In the medium term, a software tool should provide knowledge-based suggestions for the evaluation of fracture surfaces in real time during SEM work or at subsequent evaluation. As a basis for this, round robins were carried out among fractographers in order to create a knowledge base, to query the practice-relevant requirements for such tools and to carry out first practical tests. Actual results are presented and the relevance of the evaluation strategy is evaluated. T2 - Material Science and Engineering 2022 CY - Darmstadt, Germany DA - 27.9.2022 KW - Fractography KW - Machine Learning KW - Topography PY - 2022 AN - OPUS4-55938 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sonntag, U. T1 - Softwaregestützte Bestimmung von Bruchmechanismen und Bruchflächenmerkmalen mittels Machine Learning und Topographie-Informationen N2 - Ziel von fraktographischen Untersuchungen ist die Auswertung von makroskopischen und mikroskopischen Bruchflächenmerkmalen und daraus resultierend die Bestimmung des Bruchmechanismus eines Bauteils aus einem Schadensfall. Die Grundlage für die Bewertung von Bruchmerkmalen stammt dabei aus zuvor durchgeführten eigenen Vergleichsversuchen und aus der Literatur. Eine fraktographische Analyse kann sehr aufwändig sein und setzt in jedem Fall erhebliches Erfahrungswissen voraus. Im IGF-Vorhaben „iFrakto“ wird Software entwickelt, die auf Basis von digitalisiertem Expertenwissen, Machine Learning und unter Zuhilfenahme von Topographie-Daten anhand von REM-Aufnahmen Bruchmerkmale und Bruchmechanismen quantitativ bestimmt, s. Abbildung. Solche Software soll mittelfristig direkt am REM oder bei der nachfolgenden Auswertung wissensbasierte Vorschläge für die Bewertung von Bruchflächen liefern. Als Grundlage hierfür wurden Ringversuche unter Fraktograph/inn/en durchgeführt, um die Wissensbasis zu schaffen, die praxisrelevanten Anforderungen an solche Software abzufragen und erste Praxistests durchzuführen. Die bisherigen Ergebnisse werden vorgestellt und die Relevanz der Auswertestrategie und unterschiedlicher Sensordaten bewertet. T2 - 56. Metallographie-Tagung CY - Saarbrücken, Germany DA - 21.9.2022 KW - Fraktographie KW - Machine Learning KW - Topographie PY - 2022 AN - OPUS4-55939 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Üstündag, Ömer T1 - Einlagiges MSG-Hochleistungsschweißen von dickwandigen Baustählen mit kontaktloser elektromagnetischer Schmelzbadsicherung N2 - Diese Arbeit zeigt erstmals die Anwendung einer elektromagnetischen Schmelzbadstütze beim einlagigen MSG-Schweißen von dickwandigen Stählen. Die innovativen Entwicklungen im Bereich des Lichtbogenschweißverfahrens ermöglichen eine Erhöhung der Abschmelzleistung, um die Einschweißtiefe zu steigern. Somit kann die Lagenanzahl reduziert und die Produktivität gesteigert werden. Allerdings besteht insbesondere beim einlagigen Schweißen von dickwandigen Bauteilen in PA-Position ein erhöhtes Risiko für das gravitationsbedingte Austropfen der Schmelze an der Wurzel. Zur Verhinderung werden Badstützen eingesetzt, die mechanisch angebracht und nach dem Schweißen entfernt werden müssen, was zeit- und kostenintensiv ist. Die im Rahmen dieser Studie eingesetzte elektromagnetische Schmelzbadstütze wirkt dem gravitationsbedingten Austropfen der Schmelze entgegen und kompensiert den hydrostatischen Druck. Sie wirkt kontaktlos, was im Gegensatz zu herkömmlichen Badstützen vorteilhaft ist, so dass auf eine zeit- und kostenintensive Nachbearbeitung der Schweißnahtwurzel verzichtet werden kann. Das auf extern angelegten oszillierenden Magnetfeldern beruhende Verfahren wird dabei unterhalb des zu schweißenden Bauteils positioniert. Die Magnetfeldlinien sind quer zur Schweißrichtung ausgerichtet, sodass längs zur Schweißrichtung Wirbelströme im Werkstück und eine stets nach oben gerichtete Lorentzkraft generiert werden. Mit Hilfe der elektromagnetischen Badstütze konnten beim einlagigen MSG-Schweißen von 8 mm bis 12 mm die Tropfenbildung vermieden werden. Die innovative Technologie ermöglicht es dickwandige Bauteile einlagig zu schweißen und reduziert die Nachbearbeitungszeit deutlich. T2 - DVS Congress 2022 - Große Schweißtechnische Tagung CY - Koblenz, Germany DA - 19.09.2022 KW - Hochleistungsschweißen KW - MSG-Schweißen KW - Elektromagnetische Schmelzbadsicherung PY - 2022 AN - OPUS4-56368 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Stainless steels: Fundamentals and causes for corrosion defects N2 - The presentation gives an overview about the fundamentals on stainless steels. The mechanism of passive layer formation is explained and strategies for securing corrosion protection are given. The influence of a grinding process on corrosion resistance is discussed. T2 - Tech-Day Mettler Toledo CY - Online meeting DA - 23.11.2022 KW - Corrosion KW - Stainless steel KW - Grinding KW - KorroPad KW - Surface PY - 2022 AN - OPUS4-56370 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF ED - Pfender, Max ED - Richard, K. ED - Höchtlen, A. T1 - Jubiläen des Materialprüfwesens N2 - Wir beehren uns, die Mitarbeiter und Freunde der Bundesanstalt für Materialprüfung, die Mitglieder und Freunde des Deutschen Verbandes für Materialprüfung, die Mitarbeiter des Fachnormenausschusses Materialprüfung und die interessierten Fachkollegen aus der Wissenschaft, Technik und Wirtschaft des In- und Auslandes herzlich zu den Veranstaltungen anläßlich der gemeinsamen Jubiläen einzuladen: - 100 Jahre Bundesanstalt für Materialprüfung (BAM), - 75 Jahre Deutscher Verband für Materialprüfung (DVM) und - 25 Jahre Fachnormenausschuß Materialprüfung im DNA, - in Verbindung mit der Deutschen Industrie-Ausstellung Berlin 1971 unter dem Leitthema: "Werkstoffe - erforscht, geprüft, verarbeitet", - in Berlin vom 8. bis 12. November 1971. T2 - Jubiläen des Materialprüfwesens CY - Berlin, Germany DA - 08.11.1971 KW - 100 Jahre Bundesanstalt für Materialprüfung (BAM) KW - 75 Jahre Deutscher Verband für Materialprüfung (DVM) KW - 25 Jahre Fachnormenausschuß Materialprüfung im DNA PY - 1971 SP - 1 EP - 49 PB - Bundesanstalt für Materialprüfung (BAM) CY - Berlin AN - OPUS4-56345 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Epperlein, Martin T1 - QI-Digital - Qualitätssicherung für die Additive Fertigung N2 - Für die konventionelle Fertigung hat sich das bestehende System der Qualitätsinfrastruktur (QI) bewährt. Die additive Fertigung vergrößert den gestalterischen Spielraum von möglichen Bauteilgeometrien und Prozessfehlern jedoch erheblich. Hier gerät die QI an ihre Grenzen, sodass die Fertigung und Zulassung sicherheits-relevanter Bauteile sehr zeit- und kostenintensive Versuche erfordern. Eine moderne digitale QI erlaubt eine effizientere Qualitätssicherung für additiv gefertigte Bauteile. Dies erfordert eine durchgängig digitale Abbildung des physischen Materialflusses. T2 - QI-Forum CY - Berlin, Germany DA - 11.10.2022 KW - Additive Fertigung KW - Qualitätssicherung KW - Digitalisierung PY - 2022 AN - OPUS4-56382 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Epperlein, Martin T1 - Digitalisierung der Qualitätsinfrastruktur am Beispiel der Additiven Fertigung N2 - Die Digitalisierung der Qualitätsinfrastruktur (QI) am Beispiel der Additiven Fertigung. Der Vortrag erörtert, wie man mit Elementen einer digitalen QI (DPP, DCoC, Smart Standard, DCC, etc.) aktuelle Herausforderungen in der Qualitätssicherung additiv gefertigter Bauteile adressieren kann. T2 - FORUM Qualitätssicherung in der additiven Fertigung – Quality Engineering CY - Online meeting DA - 13.09.2022 KW - Additive Fertigung KW - Qualitätssicherung KW - Digitalisierung KW - Qualitätsinfrastruktur PY - 2022 AN - OPUS4-56383 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meyer, Lena T1 - Additive Fertigung unter Mikrogravitationsbedingungen für Anwendungen im Weltraum N2 - Präsentation der Aktivitäten an der BAM im Bereich Additive Fertigung unter Mikrogravitationsbedingungen für Anwendungen im Weltraum beim Arbeitsgruppentreffen der AG Werkstoffe & Prozesse vom Netzwerk Space2Motion. T2 - Arbeitsgruppentreffen beim Netzwerk Space2Motion CY - Online meeting DA - 09.11.2022 KW - Additive Fertigung KW - Mikrogravitation PY - 2022 AN - OPUS4-56353 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yang, Fan T1 - Numerical analysis of the influence of an auxiliary oscillating magnetic field on suppressing the porosity formation in deep penetration laser beam welding of aluminum alloys N2 - The contactless magnetohydrodynamic technology has been considered as a potential and promising method to improve the weld qualities of deep penetration laser beam welding. In this paper, numerical investigations are conducted to study the influence of the auxiliary oscillating magnetic field on the porosity suppression in laser beam welding of 5754 aluminum alloy. To obtain a deeper insight into the suppression mechanism, a three-dimensional transient multi-physical model is developed to calculate the heat transfer, fluid flow, keyhole dynamic, and magnetohydrodynamics. A ray tracing algorithm is employed to calculate the laser energy distribution on the keyhole wall. A time-averaged downward Lorentz force is produced by an oscillating magnetic field. This force acts in the molten pool, leading to a dominant downward flow motion in the longitudinal section, which blocks the bubble migration from the keyhole tip to the rear part of the molten pool. Therefore, the possibility for the bubbles to be captured by the solidification front is reduced. The electromagnetic expulsive force provides an additional upward escaping speed for the bubbles of 1 m/s ~ 5 m/s in the lower and middle region of the molten pool. The simulation results are in a good agreement with experimental measurements. Based on the results obtained in this study, a better understanding of the underlying physics in laser beam welding enhanced by an auxiliary oscillating magnetic field can be provided and thus the welding process can be further optimized reducing the porosity formation. T2 - The 13th International Seminar "Numerical Analysis of Weldability" CY - Graz, Austria DA - 04.09.2022 KW - Deep penetration laser beam welding KW - Oscillating magnetic field KW - Numerical simulation KW - Porosity KW - Molten pool behaviour PY - 2022 AN - OPUS4-56328 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bachmann, Marcel T1 - Evaluation of narrowed weld pool shapes and their effect on resulting potential defects during deep penetration laser beam welding N2 - This study presents mechanisms of the evolution of a narrowed region in the weld pool center during deep penetration laser beam welding. In numerous numerical studies presented in this study, it was also found that the local reduction of the weld pool size can cause detrimental effects on the melt flow behavior and the resulting properties of the welds. A particularly large influence of this effect was identified in three aspects. First, the local variation of the solidification sequence of the weld pool causes an increase in the hotcracking susceptibility due to a locally delayed solidification. Second, it was proven that a change in the local length and width of the weld pool is associated with an adverse impact on the potential flow routes of the molten material that induces stronger local variations of its solidification. Thus, the element mixing, e.g., during the welding with filler materials, is blocked. This leads to a nonhomogeneous chemical composition of the final weld and can cause undesired effects on the final material properties. Finally, another observed effect is related to the reduced ability of process pores to reach the top surface. As this type of porosity is usually produced around the keyhole tip, the change of the fluid flow regime above this area plays a significant role in determining the final path of the pores until the premature solidification in the middle of the weld pool captures them. This study summarizes mainly numerical results that were supported by selected experimental validation results. T2 - International Congress of Applications of Lasers & Electro-Optics 2022 CY - Orlando, FL, USA DA - 17.10.2022 KW - Weld pool shape KW - Laser beam welding KW - Solidification KW - Porosity KW - Element distribution KW - Numerical process simulation PY - 2022 AN - OPUS4-56335 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - Surface nanotexturing by ultrashort laser pulses N2 - The presentation reviews the BAM activities in the field of surface processing by ultrashort laser pulses. A focus is laid on the generation of laser-induced periodic surface structures (LIPSS) which allow various surface functionalizations for applications in optics, tribology, liquid management, and medicine. T2 - Photonics Days Berlin Brandenburg 2022 CY - Berlin, Germany DA - 05.10.2022 KW - Laser-induced periodic surface structures (LIPSS) KW - Femtosecond laser KW - Surface functionalization PY - 2022 AN - OPUS4-55921 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wiehle, Philipp A1 - Brinkmann, M. T1 - Material behaviour of unstabilised earth block masonry and its components under compression at varying relative humidity N2 - block and mortar types is analysed with particular regard to the influence of varying relative humidity. The uniaxial compressive strength and deformation characteristics of unstabilised earth blocks and mortars as well as of unstabilised earth block masonry are studied in detail and compared to conventional masonry to evaluate whether the structural design can be made accordingly. An increase of 30 % points in relative humidity leads to a reduction of the masonry´s compressive strength between 33 % and 35 % whereas the Young´s modulus is reduced by 24–29 %. However, the ratio between the Young´s modulus and the characteristic compressive strength of earth block masonry ranges between E33/fk = 283–583 but is largely independent of the relative humidity. The results show that the mechanical properties of the investigated unstabilised earth block masonry are sufficient for load-bearing structures, yielding a masonry compressive strength between 2.3 MPa and 3.7 MPa throughout the range of moisture contents investigated. In general, the design concept of conventional masonry can be adapted for unstabilised earth masonry provided that the rather low Young´s modulus as well as the moisture dependence of both, compressive strength and Young´s modulus, are sufficiently taken into account. KW - Compressive strength KW - Earth block masonry KW - Compression tests KW - Stress-strain relation KW - Relative humidity KW - Moisture content PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-562417 DO - https://doi.org/10.1016/j.cscm.2022.e01663 SN - 2214-5095 VL - 17 SP - 1 EP - 15 PB - Elsevier B.V. CY - Netherlands AN - OPUS4-56241 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stawski, Tomasz T1 - Particle-mediated origins of mesocrystalline disorder in calcium sulfate single crystals N2 - Calcium sulfate minerals are abundant in natural and engineered environments and they exist in the form of three hydrates: gypsum (CaSO4·2H2O), bassanite (CaSO4·0.5H2O), and anhydrite (CaSO4). Due to their relevance in natural and industrial processes, the formation pathways of these calcium sulfate phases from aqueous solution have been the subject of intensive research1. The state-of-the-art of the calcium sulfate formation mechanisms builds upon and goes beyond what we have come to appreciate in the astounding intricacy of other mineral formation processes from ions in aqueous solutions. The original, and rather naive, 'textbook' image of these phenomena, stemming from the adaptation of classical nucleation and growth theories, has increased in complexity due to the discovery of a variety of precursor and intermediate species2. These include solute clusters (e.g. prenucleation clusters, PNCs), liquid(-like) phases, as well as amorphous and nanocrystalline solids etc.. In this context, a number of studies have already revealed that nucleation in the CaSO4-H2O system is non-classical, where the formation of the different crystalline phases involves several steps including a common amorphous precursor1, 3, 4. In this contribution we show that the formation of the amorphous phase involves the aggregation of small primary particles into larger disordered aggregates exhibiting a "brick-in-the-wall" structure5, 6. The actual crystallization occurs by the restructuring and coalescence of the particles ("bricks") into a given calcium sulfate phase depending on the physicochemical conditions of the solution. Importantly, the rearrangement process does not continue until a (nearly-)perfect homogeneous single crystal is obtained. Instead it comes to a stop, or at least significantly slows down. Such a process thus yields a final imperfect mesocrystal, composed of smaller domains rather than a continuous crystal structure, within which the domains are separated by an amorphous (i.e. less ordered) calcium sulfate phase. Hence, the non-classical crystallization process of CaSO4 yields a final imperfect mesocrystal with an overall morphology resembling that of a single crystal, yet composed of smaller nano-domains. Importantly, these observations reveal that organic-free calcium sulfate mesocrystals grown by a particle mediated-pathway preserve in the final crystal structure a “memory” or “imprint” of their non-classical nucleation process, something that has been overlooked until now. Furthermore, the nano-scale misalignment of the structural sub-units within these crystals can propagate through the length-scales, and be expressed macroscopically as misaligned zones/domains in large single crystals. Indeed, by considering large anhydrite crystals from the famous Naica Mine (“Cueva de los cristales”) we observed a suite of correlated self-similar void defects spanning multiple length-scales7. These flaws, in the macroscopic crystal, stem from “seeds of imperfection” originating from a particle-mediated nucleation pathway. Hence, building a crystal could be viewed as Nature stacking blocks in a game of Tetris, whilst slowly forgetting the games core concept and failing to fill rows completely. T2 - ECCG: European Conference on Crystal Growth 7 CY - Paris, France DA - 25.07.2022 KW - Anhydrite KW - SAXS KW - Single crystal KW - Mesocrystal PY - 2022 AN - OPUS4-56276 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stawski, Tomasz T1 - Particle-mediated origins of mesocrystallinity in calcium sulfate single crystals N2 - Calcium sulfate minerals are abundant in natural and engineered environments in the form of three phases: gypsum (CaSO4·2H2O), bassanite (CaSO4·0.5H2O), and anhydrite (CaSO4). Due to their relevance in natural and industrial processes, the formation pathways of these phases from aqueous solution have been the subject of intensive research, a number of studies have already revealed that nucleation in the CaSO4-H2O system is non-classical, The formation of the different crystalline phases involves several steps including a common amorphous precursor. In this contribution we show that the formation of the amorphous phase involves the aggregation of small primary particles into larger disordered aggregates exhibiting a "brick-in-the-wall" structure. The actual crystallization occurs by the restructuring and coalescence of the "bricks" into a given calcium sulfate phase depending on the physicochemical conditions of the solution. Such a process yields a final imperfect mesocrystal, composed of smaller domains rather than a continuous single crystal structure. These observations reveal that organic-free calcium sulfate mesocrystals grown by a particle mediated-pathway might preserve in the final crystal structure an “imprint” of their growth pathways. Indeed, by considering large anhydrite crystals from the famous Naica Mine we observed a suite of correlated self-similar void defects spanning multiple length-scales. These flaws, in the macroscopic crystal, stem from “seeds of imperfection” originating from an original particle-mediated growth. Hence, building a crystal could be viewed as Nature stacking blocks in a game of Tetris, whilst slowly forgetting the games core concept and failing to fill rows completely. T2 - GeoMinKöln 2022 CY - Cologne, Germany DA - 11.09.2022 KW - Anhydrite KW - Mesocrystals KW - Calcium sulfate PY - 2022 AN - OPUS4-56277 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Ralf T1 - GlasDigital - Datengetriebener Workflow für die beschleunigte Entwicklung von Glas N2 - Das Projekt GlasDigital im Rahmen der BMBF Initiative MaterialDigital wird vorgestellt. T2 - MatFo22 CY - Berlin, Germany DA - 14.11.2022 KW - Material Digital PY - 2022 AN - OPUS4-56282 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Marko, A. A1 - Bähring, S. A1 - Raute, J. A1 - Biegler, M. A1 - Rethmeier, Michael T1 - Prognose von Qualitätsmerkmalen durch Anwendung von KI-Methoden beim Directed 10 Energy Deposition N2 - Dieser Beitrag enthält die Ergebnisse eines im Rahmen der DVS Forschung entwickelten Ansatzes zur Qualitätssicherung im Directed Energy Deposition. Es basiert auf der Verarbeitung verschiedener während des Prozesses gesammelter Sensordaten unter Anwendung Künstlicher Neuronale Netze (KNN). So ließen sich die Qualitätsmerkmale Härte und Dichte auf der Datenbasis von 50 additiv gefertigten Probenwürfel mit einer Abweichung < 2 % vorhersagen. Des Weiteren wurde die Übertragbarkeit des KNN auf eine Schaufelgeometrie untersucht. Auch hier ließen sich Härte und Dichte hervorragend prognostizieren (Abweichung < 1,5 %), sodass der Ansatz als validiert betrachtet werden kann. KW - Kl KW - Directed Energy Depositio KW - Qualitätssicherung PY - 2022 SN - 0036-7184 VL - 74 IS - 10 SP - 672 EP - 679 PB - DVS Media CY - Düsseldorf AN - OPUS4-56284 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lehmann, Jens T1 - KorroPad Prüfung in der industriellen Praxis N2 - Anwendungsbeispiele aus dem industrielle Umfeld und Ausblick für weitere Entwicklungen des KorroPads. T2 - GfKORR Jahrestagung - Aktuelles aus der Korrosionsforschung - Nutzen und praktische Anwendungen CY - Frankfurt a.M., Germany DA - 08.11.2022 KW - Korrosion KW - Nichtrostender Stahl KW - KorroPad KW - Korrosionsprüfung PY - 2022 AN - OPUS4-56205 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Lean Duplex als alternative Güte zu Standardausteniten im Bauwesen N2 - Dieser Vortrag stellt die technologischen und industriellen Meilensteine bei der Etablierung von Lean Duplex Stählen im Bereich des Bauwesens vor. Ein weiterer Blick geht auf die weiteren Entwicklungen an der BAM hinsichtlich der Ausweitung der Kapazitäten und Standorte atmosphärischer Bewitterungsstände der BAM. T2 - GfKORR Jahrestagung 2022 CY - Frankfurt am Main, Germany DA - 08.11.2022 KW - Korrosion KW - Bauwesen KW - Duplexstähle KW - Offshore KW - Tunnel PY - 2022 AN - OPUS4-56198 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weise, Frank T1 - Innenhydrophobierung von Fahrbahndeckenbetonen als AKR-Vermeidungsstrategie N2 - An den vor allem vor 2006 errichteten Betonfahrbahndecken sind in den letzten Jahren vermehrt AKR-Schäden aufgetreten. Vor diesem Hintergrund wurde durch das BMVBS das ARS 04/2013 erlassen. Dieses wiederum sieht verbindlich im Vorfeld des Neubaus und der Erneuerung von Fahrbahndecken aus Beton im deutschen Bundesautobahnnetz einen Eignungsnachweis für die Gesteinskörnungen vor. Das hatte in den Folgejahren eine drastische Reduzierung der einsatzbaren Gesteinskörnungen zur Folge. Vor diesem Hintergrund wird in dem Beitrag die Leistungsfähigkeit der Innenhydrophobierung als neuartige AKR-Vermeidungsstrategie zur Nutzbarmachung grenzwertig alkaliempfindlicher Gesteinskörnungen aufgezeigt. Dabei wird ein Einblick in die Ergebnisse zweier aufeinander aufbauender BASt-Forschungsvorhaben gegeben. Den Schwerpunkt bildet hierbei die Bewertung des Einflusses der Dosierung des Hydrophobierungsmittels auf die Frisch- und Festbetoneigenschaften im Rahmen von Basisuntersuchungen im Labor. Aufbauend darauf wird das Prüfprogramm eines großmaßstäblichen Technikumsversuchs und der aktuelle Stand der Umsetzung aufgezeigt. T2 - 4. Forschungskolloquium Betonstraßenbau CY - Dresden, Germany DA - 19.01.2023 KW - Alkali-Kieselsäure-Reaktion KW - Betonfahrbahndecke KW - AKR-Vermeidung KW - Innenhydrophobierung PY - 2023 AN - OPUS4-56869 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Shi, L. A1 - Chen, J. A1 - Yang, Chunliang A1 - Chen, G. A1 - Wu, C. T1 - Thermal-fluid-structure coupling analysis of void defect in friction stir welding N2 - Understanding the void defect formation mechanism and simultaneous predicting the tool service life in friction stir welding are critical for optimizing the welding parameters. However, the void defect formation mechanism in friction stir welding is not yet elucidated. In this study, a novel integrated thermal-fluid-structure coupling model of the friction stir welding process was proposed for simultaneous prediction of the weld formation and tool service life. A new non-uniform distribution model of the tool-workpiece contact pressure was proposed to describe the interaction between the tool and the workpiece. The void defect formation mechanism was quantitatively studied using the proposed integrated thermal-fluid-structure coupling model. The results show that the plastic material flows in the horizontal direction and can completely fill the cavity behind the tool for the welding condition of forming a sound weld. While the tool-workpiece contact interfacial frictional shear stress in the rear of the tool is decreased significantly which leads to a severe decrease in the plastic material flow velocity. Therefore, after bypassing the tool from the retreating side, the plastic material at the bottom of the weld stagnates, and void defect forms in the middle and lower part of the weld at the advancing side. The difference between the maximum and the minimum tool-workpiece contact pressure could serve as a numerical criterion to predict void defects. A sound joint is formed when the difference is lower than the critical value of 15 MPa, while a void defect is formed in the weld if it is higher than this critical value. The maximum equivalent stress acting on the tool is located at the pin root with severe stress concentration at a high welding speed. The front of the tool is subjected to tensile stress while its rear is subjected to compressive stress, therefore the tool is apt to fracture at its root under an inappropriate welding condition. The average normal stress of the tool varies periodically with its period consistent with the rotation period of the tool. The service life of the tool is decreased with the increase in welding speed and the decrease in rotation speed. The model is validated by experimental results. KW - Friction stir welding KW - Thermal-fluid-structure coupling model KW - Tool-workpiece interaction KW - Void defect formation mechanism KW - Tool service life PY - 2023 DO - https://doi.org/10.1016/j.ijmecsci.2022.107969 SN - 0020-7403 VL - 241 SP - 1 EP - 17 PB - Elsevier Ltd. AN - OPUS4-56929 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Merz, Benjamin A1 - Nilsson, R. A1 - Garske, C. A1 - Hilgenberg, Kai T1 - Camera-based high precision position detection for hybrid additive manufacturing with laser powder bed fusion N2 - Additive manufacturing (AM) in general and laser powder bed fusion (PBF-LB/M) in particular are becoming increasingly important in the field of production technologies. Especially the high achievable accuracies and the great freedom in design make PBF-LB/M interesting for the manufacturing and repair of gas turbine blades. Part repair involves building AM-geometries onto an existing component. To minimise the offset between component and AM-geometry, a precise knowledge of the position of the component in the PBF-LB/M machine is mandatory. However, components cannot be inserted into the PBF-LB/M machine with repeatable accuracy, so the actual position will differ for each part. For an offset-free build-up, the actual position of the component in the PBF-LB/M machine has to be determined. In this paper, a camera-based position detection system is developed considering PBF-LB/M constraints and system requirements. This includes finding an optimal camera position considering the spatial limitations of the PBF-LB/M machine and analysing the resulting process coordinate systems. In addition, a workflow is developed to align different coordinate systems and simultaneously correct the perspective distortion in the acquired camera images. Thus, position characteristics can be determined from images by image moments. For this purpose, different image segmentation algorithms are compared. The precision of the system developed is evaluated in tests with 2D objects. A precision of up to 30μm in translational direction and an angular precision of 0.021∘ is achieved. Finally, a 3D demonstrator was built using this proposed hybrid strategy. The offset between base component and AM-geometry is determined by 3D scanning and is 69μm. KW - Laser powder bed fusion KW - Additive manufacturing KW - Hybrid repair KW - Machine vision KW - Image processing KW - Position detection PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-568583 DO - https://doi.org/10.1007/s00170-022-10691-5 SP - 1 EP - 16 PB - Springer AN - OPUS4-56858 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Abed, Jehad A1 - Bai, Yanh A1 - Persaud, Daniel A1 - Kim, Jiheon A1 - Witt, Julia A1 - Hattrick.Simpers, Jason A1 - Sargent, Edward T1 - AMPERE: automated modular platform for expedited and reproducible electrochemical testing N2 - Rapid and reliable electrochemical screening is critical to accelerate the development of catalysts for sustainable energy generation and storage. This paper introduces an automated and modular platform for expedited and reproducible electrochemical testing (AMPERE), designed to enhance the efficiency and reliability of multivariate optimization. The platform integrates a liquid-handling robot with custommade modular array reactors, offering sample preparation and electrochemical testing in the same platform. Additionally, we use offline inductively coupled plasma optical emission spectroscopy (ICPOES) to measure metal concentrations in the electrolyte after the reaction, which serves as a proxy for assessing the electrochemical stability. We use the platform to conduct 168 experiments continuously in less than 40 hours to examine the influence of catalyst ink formulation on the performance of Ir, Ru, IrO2, and RuO2 for the oxygen evolution reaction (OER) in acid. We specifically investigate the role of solvent type and concentration, catalyst concentration, and binder content on the performance. We find that Ru/RuO2 catalysts show improvements in activity that are not directly linked to improvements in the electrochemical surface area or inversely correlated to Ru dissolution. This suggests a complex interplay between the catalytic performance of the drop-casted catalyst film and ink formulation. AMPERE simplifies catalyst preparation and testing at large scale, making it faster, more reliable, and accessible for widespread use. KW - Electrochemical screening KW - Automated platform KW - Catalysis KW - Energy generation and storage KW - Oxygen evolution reaction (OER) KW - MAPz@BAM PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-614724 DO - https://doi.org/10.1039/d4dd00203b SP - 1 EP - 10 PB - Royal Society of Chemistry (RSC) AN - OPUS4-61472 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Seeber, Henrik T1 - Explosivstoffkunde - Physikalische Grundlagen und Explosionswirkung N2 - Der Vortrag „Explosivstoffkunde - Physikalische Grundlagen und Explosionswirkung“ ist ein Lehrvortrag, welcher die folgenden Unterkapitel enthält: Einteilung und Definition, Sprengstoffe und Kenngrößen, Physikalische Grundlagen, Explosionswirkung und Low Level Blast Belastung. Die thematische Tiefe stellt lediglich einen Überblick dar. Der Schwerpunkt liegt insgesamt auf der Auswirkungsbetrachtung von Explosivstoffen insbesondere auf der primären Explosionswirkung, also dem Überdruck oder auch Blast genannt. T2 - 25. Neurotraumakurs BwK Ulm CY - Ulm, Germany DA - 15.10.2024 KW - Primäre Explosionswirkug KW - Blast injury KW - Pressure wave KW - Druckwelle PY - 2024 AN - OPUS4-61446 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ertural, Christina T1 - Phonon-accurate machine-learning potentials from automated workflows N2 - Data-driven materials design aims to predict and optimise material properties, such as stability and thermal conductivity, that are influenced by vibrational behaviour. Approaches such as DFT are computationally demanding and have limitations for phonon calculations. Machine learning based interatomic potentials (MLIP), such as the Gaussian Approximation Potential (GAP), offer a more efficient alternative. We have developed a Python workflow to automate MLIP generation using the Materials Project database. DFT calculations, MLIP fitting and benchmarking steps are automated. This approach speeds up phonon calculations and allows testing of different data generation strategies and hyperparameters. Our goal is to provide open source and share these capabilities to improve reproducibility and accessibility in computational chemistry. This talk will provide a hih-level overview of the automated software and recent preliminary results. T2 - Berlin PostDoc Day 2024 CY - Berlin, Germany DA - 07.11.2024 KW - Interatomic potentials KW - Machine learning KW - Phonons KW - Thermoelectrics KW - Automated workflows PY - 2024 AN - OPUS4-61576 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kellermeier, Matthias A1 - Scheck, Johanna A1 - Drechsler, Markus A1 - Rosenberg, Rose A1 - Stawski, Tomasz A1 - Fernandez-Martinez, Alejandro A1 - Gebauer, Denis A1 - Van Driessche, Alexander E. S. T1 - From Ions to Crystals: A Comprehensive View of the Non‐Classical Nucleation of Calcium Sulfate N2 - After years of intensive research and numerous important observations, our understanding of the early stages of crystallization is still limited due to the complexity of the underlying processes and their elusive character. In the present work, we provide a detailed view on the nucleation of calcium sulfate mineralization – an abundant mineral with broad use in construction industry – in aqueous systems at ambient conditions. As experimental basis, a co‐titration procedure with potentiometric, turbidimetric and conductometric detection was developed, allowing solution speciation and the formation of crystallization precursors to be monitored quantitatively as the level of nominal (super)saturation gradually increases. The nature and spatiotemporal evolution of these precursors was further elucidated by time‐resolved small‐angle X‐ray scattering (SAXS) and analytical ultracentrifugation (AUC) experiments, complemented by cryogenic transmission electron microscopy (cryo‐TEM) as a direct imaging technique. The results reveal how ions associate into nanometric primary species, which subsequently aggregate and develop anisotropic order by intrinsic structural reorganization. Our observations challenge the common understanding of fundamental notions such as the nucleation barrier or the meaning of supersaturation, with broad implications for mineralization phenomena in general and the formation of calcium sulfate in geochemical settings and industrial applications in particular. KW - Calcium sulfate KW - Gypsum KW - Nucleation KW - Crystallisation PY - 2024 DO - https://doi.org/10.1002/anie.202408429 SP - 1 EP - 12 PB - Wiley AN - OPUS4-61585 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schultheiß, Annika L. A1 - Kruschwitz, Sabine A1 - Wilsch, Gerd A1 - Bogner, Andreas A1 - Patel, Ravi T1 - Lessons learnt on quantiative spatial chloride analysis using libs and µXRF N2 - Understanding chloride ingress is crucial in the context of the durability of concrete structures against corrosion. Techniques such as Laser-Induced Breakdown Spectroscopy (LIBS) and Micro X‑ray Fluorescence (µXRF) can provide a 2D representation of chloride ingress. However, obtaining quantitative data from such techniques is not a trivial task. In this study, we focus on factors such as sample preparation, measurement settings, calibration strategy, and post-processing of results which directly affect the outcome of the experiments but are rarely discussed in the literature. T2 - Rilem Annual Week 2024 CY - Toulouse, Frankreich DA - 25.08.2024 KW - Durability KW - Chloride ingress KW - LIBS KW - µXRF KW - Nondestructive testing KW - Imaging PY - 2024 SP - 1 EP - 9 AN - OPUS4-61664 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Cios, G. A1 - Winkelmann, A. A1 - Nolze, Gert A1 - Tokarski, T. A1 - Jany, B. R. A1 - Bala, P. T1 - EBSD and TKD analyses using inverted contrast Kikuchi diffraction patterns and alternative measurement geometries N2 - Electron backscatter diffraction (EBSD) patterns can exhibit Kikuchi bands with inverted contrast due to anomalous absorption. This can be observed, for example, on samples with nanoscale topography, in case of a low tilt backscattering geometry, or for transmission Kikuchi diffraction (TKD) on thicker samples. Three examples are discussed where contrast-inverted physics-based simulated master patterns have been applied to find the correct crystal orientation. As first EBSD example, self-assembled gold nanostructures made of Au fcc and Au hcp phases on single-crystal germanium were investigated. Gold covered about 12% of the mapped area, with only two thirds being successfully interpreted using standard Hough-based indexing. The remaining third was solved by brute force indexing using a contrast-inverted master pattern. The second EBSD example deals with maps collected at a non-tilted surface instead of the commonly used 70◦ tilted one. As TKD example, a jet-polished foil made of duplex stainless steel 2205 was examined. The thin part close to the hole edge producing normal-contrast patterns were standard indexed. The areas of the foil that become thicker with increasing distance from the edge of the hole produce contrast-inverted patterns. They covered three times the evaluable area and were successfully processed using the contrast-inverted master pattern. In the last example, inverted patterns collected at a non-tiled sample were mathematically inverted to normal contrast, and Hough/Radon-based indexing was successfully applied. KW - EBSD KW - TKD KW - Contrast inversion KW - Topography KW - Kikuchi diffraction PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-613862 VL - 267 SP - 1 EP - 8 PB - Elsevier CY - Amsterdam AN - OPUS4-61386 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weichert, Dorina A1 - Kister, Alexander A1 - Houben, Sebastian A1 - Link, Patrick A1 - Ernis, Gunar ED - Kiyavash, Negar ED - Mooij, Joris M. T1 - Robust Entropy Search for Safe Efficient Bayesian Optimization N2 - The practical use of Bayesian Optimization (BO) in engineering applications imposes special requirements: high sampling efficiency on the one hand and finding a robust solution on the other hand. We address the case of adversarial robustness, where all parameters are controllable during the optimization process, but a subset of them is uncontrollable or even adversely perturbed at the time of application. To this end, we develop an efficient information-based acquisition function that we call Robust Entropy Search (RES). We empirically demonstrate its benefits in experiments on synthetic and real-life data. The results show that RES reliably finds robust optima, outperforming state-of-the-art algorithms. T2 - UAI 2024 CY - Barcelona, Spain DA - 15.07.2024 KW - Bayesian Optimization KW - Gaussian process KW - Active learning PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-613523 UR - https://proceedings.mlr.press/v244/weichert24a.html SN - 2640-3498 VL - 244 SP - 3711 EP - 3729 PB - Proceedings of Machine Learning Research AN - OPUS4-61352 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hilgenberg, Kai T1 - Digitale Qualitätssicherung in der Additiven Fertigung N2 - Der Vortrag stellt das Pilotprojekt Additive Fertigung innerhalb von QI Digital vor und zeigt bisher Erreichtes. Dies umfasst eine digital durchgängige Baujobvorbereitung, automatisierte Datenerhebung und -registrierung sowie die Einbindung des Prozessmonitorings. Seitens der PTB wird ein digitaler Prüfbericht vorgestellt. T2 - QI Forum 2024 CY - Berlin, Germany DA - 09.10.2024 KW - Additive Fertigung KW - Digitale Qualitätssicherung KW - QI Digital PY - 2024 AN - OPUS4-61361 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Hygienische Bewertung von SLM-gedrucktem rostfreiem Stahl N2 - Werkstoffe im Kontakt mit Trinkwasser müssen hygienisch bewertet werden. Hier wird ein bereits bewerteter Werkstoff wegen neuer Fertigungsmethoden (additive Fertigung) erneut geprüft und die Besonderheiten durch das Verfahren dargestellt. Der Werkstoff ist auch mit additiver Produktionsmethode geeignet. T2 - GfKORR - Jahrestagung CY - Frankfurt am Main, Germany DA - 05.11.2024 KW - Additive Fertigung KW - Trinkwasser KW - Korrosion KW - Nichtrostender Stahl PY - 2024 AN - OPUS4-61845 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Melzer, Michael T1 - The temperature DCC exposed N2 - The DAkkS-accredited calibration laboratory of the German Federal Institute for Materials Research and Testing (BAM) has established valid XML digital calibration certificates (DCCs) for calibrations of resistance thermometers within the scope of its accreditation. Hence, all necessary information according to ISO/IEC 17025 and the DKD-R 5-1 calibration rule is provided in a machine-readable and machine-interpretable form. Furthermore, we actively participate in the definition of general and community-specific good practice requirements for the DCC of temperature quantities as technical specifications, hosted by the German Calibration Service (DKD). In this contribution the entire XML source code of a DCC from a Pt 100 thermometer calibration will be exposed and discussed. The DCC was automatically generated using a self-implemented middleware that is compiling the metadata (i.e. customer-, order-, item- and method data) and combines it with the measured calibration data and influence conditions into a process- and lab-specific DCC template. Since it was issued as an accredited calibration certificate, the validated and authorized DCC is also equipped with the novel digital accreditation symbol to form an `eAttestation´. This advanced electronic seal with a qualified certificate was recently piloted with the German national accreditation body (DAkkS), and, after successful validation by the receiver, verifies the active accreditation status of the issuing body at the time of sealing (authorization). As it also provides all other functionalities of an electronic seal, (i.e. data integrity and authenticity), it can fully replace a digital signature on accredited DCCs. The presented temperature DCC architecture fully complies to the latest good practice definitions of the DKD and thus represents a level 4 DCC according to the utility model for machine interpretability of DCCs. This also includes basic and quantity-specific refType definitions that are linked to an online refType repository to harmonize these key semantic providing elements across other DCC-issuing laboratories. The paper and also its conference poster will not represent a general introduction and motivation for the DCC itself. It rather addresses more detailed aspects of good practice, especially for DCCs from temperature quantity calibrations and may stimulate in-depth discussions between DCC experts from the providing, utilizing and accrediting points of view. The work was performed within the national QI-Digital initiative of the German Federal Ministry for Economic Affairs and Climate Action. T2 - IMEKO 2024 XXIV World Congress CY - Hamburg, Germany DA - 26.08.2024 KW - Digital Calibration Certificate KW - E-Attestation KW - QI-Digital KW - Digital Metrology KW - Calibration PY - 2024 UR - https://www.imeko2024.org/home AN - OPUS4-61872 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Melzer, Michael T1 - Accredited Digital Calibration Certificates (DCCs): Automated Generation and Utilization for Thermal Process Monitoring T1 - Der digitale Kalibrierschien (DCC) mit Akkreditierung: Metrologische Rückführung und Qualitätssicherung auf Knopfdruck N2 - The accredited calibration laboratory of the German Federal Institute for Materials Research and Testing (BAM) has established validated XML digital calibration certificates for calibrations of resistance thermometers (e.g. Pt100) within the scope of its accreditation. Hence, all necessary information according to ISO/IEC 17025 and the DKD-R 5-1 calibration rule is provided in a machine-readable and machine-interpretable form. For the automated DCC generation, a self-implemented middleware is compiling the calibration- and metadata into a process- and lab-specific DCC template. All generated DCCs can be readily validated against the approved DCC schema (v.3.2.1). Furthermore, the authorized DCCs are equipped with the novel digital accreditation symbol, that was recently piloted with the German national accreditation body (DAkkS). In order to demonstrate the added value of DCCs particularly on the receiver side, a DCC demonstrator was developed for the use case of thermal process monitoring, which is also exhibited at the “innovative calibration” area. The software automatically processes incoming DCCs, to provide metrological traceability and a quality-assured process conformity assessment, practically at the push of a button. T2 - SENSOR+TEST 2024 Technology Forum "Innovative Calibration" CY - Nuremberg, Germany DA - 11.06.2024 KW - Digital Calibration Certificate KW - QI-digital KW - Digital Metrology KW - Calibration PY - 2024 UR - https://www.sensor-test.de/de/besucher/sensor-test-2024-digital/ AN - OPUS4-61875 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schilling, Markus A1 - Bruns, Sebastian A1 - Bayerlein, Bernd A1 - Kryeziu, Jehona A1 - Schaarschmidt, Jörg A1 - Waitelonis, Jörg A1 - Dolabella Portella, Pedro A1 - Durst, Karsten T1 - Seamless Science: Lifting Experimental Mechanical Testing Lab Data to an Interoperable Semantic Representation N2 - The scientific landscape is undergoing rapid transformations with the advent of the digital age which revolutionizes research methodologies. In materials science and engineering, an adoption of modern data management techniques is desirable to maximize the efficiency and accessibility of research efforts. Traditional practices in testing laboratories are usually inadequate for efficient data acquisition and utilization as they lead to local storage and difficulty in publication and correlation with other results. Electronic laboratory notebooks (ELNs) are promising prospects in this respect. Semantic concepts and ontologies enhance interoperability by standardizing experimental data representation. An in‐laboratory pipeline seamlessly integrating an ELN with transformation scripts to convert experimental into interoperable data in a machine‐actionable format is created in this study as a proof of concept. Tensile test results and the corresponding tensile test ontology are used exemplary. Linking ELN data to semantic concepts enriches the stored information while improving interpretability and reusability. Involving undergraduate students builds a bridge between theory and practice during their training and promotes their digital skills. This study underscores the potential of ELNs and knowledge representations as beneficial means toward improved data management practices that enhance collaborative research and education while ensuring compatibility with evolving standards and technologies. KW - Semantic Data KW - Data Integration KW - Tensile Test Ontology KW - Electronic Lab Notebook KW - Wissensrepräsentation KW - Education PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-618251 DO - https://doi.org/10.1002/adem.202401527 SP - 1 EP - 13 PB - Wiley VHC-Verlag AN - OPUS4-61825 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - Interoperabilität und Wiederverwendung von Materialdaten: Der Weg zu Daten- und Wissensrepräsentationen in der PMD N2 - Die Integration und Wiederverwendung von Wissen und Daten aus der Herstellung, Bearbeitung und Charakterisierung von Materialien wird im Zuge der digitalen Transformation in der Materialwissenschaft und Werkstofftechnologie in verschiedenen Projekten behandelt. Dabei liegt der Fokus auf der Interoperabilität von Daten und Anwendungen, die nach den FAIR-Prinzipien erstellt und veröffentlicht werden. Zur Umsetzung eines komplexen Datenmanagements und der Digitalisierung im Bereich der Materialwissenschaften gewinnen Ontologien zunehmend an Bedeutung. Sie ermöglichen sowohl menschenlesbare als auch maschinenverständliche und -interpretierbare Wissensrepräsentationen durch semantische Konzeptualisierungen. Im Rahmen des Projektes Plattform MaterialDigital (PMD, materialdigital.de), welches in dieser Präsentation vorgestellt wird, werden Ontologien verschiedener Ebenen entwickelt (verbindende mid-level sowie Domänen-Ontologien). Die PMD-Kernontologie (PMD Core Ontology - PMDco) ist eine Ontologie der mittleren Ebene, die Verbindungen zwischen spezifischeren MSE-Anwendungsontologien und domänenneutralen Konzepten herstellt, die in bereits etablierten Ontologien höherer Ebenen (top-level Ontology) verwendet werden. Sie stellt somit einen umfassenden Satz von durch Konsensbildung in der Gemeinschaft (geteiltes Vokabular) entstanden Bausteinen grundlegender Konzepte aus der Materialwissenschaft und Werkstofftechnik (MSE) dar. In dieser Präsentation wird die PMDco adressiert. Weiterhin wird eine auf die PMDco bezogene normenkonforme ontologische Repräsentation zur Speicherung und Weiterverarbeitung von Zugversuchsdaten – die Tensile Test Ontology (TTO) – präsentiert, die in enger Zusammenarbeit mit dem zugehörigen DIN-Standardisierungsgremium NA 062-01-42 AA erstellt wurde. Dies umfasst den Weg von der Entwicklung einer Ontologie nach Norm, der Konvertierung von Daten aus Standardtests in das interoperable RDF-Format bis hin zur Verbindung von Ontologie und Daten. Auf Grundlage der dabei entwickelten Struktur und Vorgehensweise können weitere Materialcharakterisierungsmethoden semantisch beschrieben werden, woraus sich in diesem Zusammenhang Kooperationsmöglichkeiten ergeben. T2 - 20. Sitzung des NA 062-01-43 AA CY - Online meeting DA - 28.05.2024 KW - Semantische Daten KW - Plattform Material Digital KW - Ontologie KW - Normung KW - Wissensrepräsentation PY - 2024 AN - OPUS4-60178 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pavasarytė, Lina A1 - Azevedo do Nascimento, Allana A1 - Cysne Barbosa, Ana Paula A1 - Trappe, Volker A1 - Melo, Daniel T1 - Effects of particle size and particle concentration of poly (ethylene-co-methacrylic acid) on properties of epoxy resin N2 - Self-healing polymers have been developed to improve durability and reduce costs associated with maintenance during service. The addition of thermoplastics to thermosets to produce mendable polymers appears as a promising selfhealing technique. In this study, poly (ethylene-co-methacrylic acid) (EMAA) was added to epoxy resin and the effects of EMAA addition on epoxy properties were evaluated. Specimens with two different contents of thermoplastic and particles sizes were manufactured. A two-level full factorial experimental design was used to evaluate the effect of particle size and particle content on properties of epoxy modified with addition of EMAA. Tensile tests and dynamic mechanical analysis (DMA) were used and the evaluated responses were tensile strength, modulus of elasticity, and glass transition temperature (Tg). X-ray computed tomography (XCT) was used to investigate particle size and concentration after manufacturing. It was found that the particle concentration has greater effects on stress–strain behavior of epoxy while Tg was not significantly affected by neither of the analyzed entrance variables. KW - Fracture KW - Self-healing KW - Epoxy KW - Thermoplastic PY - 2024 DO - https://doi.org/10.1002/app.55677 SN - 0021-8995 SP - 1 EP - 14 PB - Wiley online library AN - OPUS4-60205 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - Digital Transformation in Materials Science: Insights from Platform MaterialDigital (PMD), Tensile Test Ontology (TTO), Electronic Lab Notebooks (ELN) N2 - The digital era has led to a significant increase in innovation in scientific research across diverse fields and sectors. Evolution of data-driven methodologies lead to a number of paradigm shifts how data, information, and knowledge is produced, understood, and analyzed. High profile paradigm shifts in the field of materials science (MS) include exploitative usage of computational tools, machine learning algorithms, and high-performance computing, which unlock novel avenues for investigating materials. In these presentations, we highlight prototype solutions developed in the context of the Platform MaterialDigital (PMD) project that addresses digitalization challenges. As part of the Material Digital Initiative, the PMD supports the establishment of a virtual materials data space and a systematic handling of hierarchical processes and materials data using a developed ontological framework as high priority work items. In particular, the mid-level ontology PMDco and its augmentation through application-specific ontologies are illustrated. As part of the conclusion, a discussion encompasses the evolutionary path of the ontological framework, taking into account standardization efforts and the integration of modern AI methodologies such as natural language processing (NLP). Moreover, demonstrators illustrated in these presentations highlight: The integration and interconnection of tools, such as digital workflows and ontologies, Semantic integration of diverse data as proof of concept for semantic interoperability, Improved reproducibility in image processing and analysis, and Seamless data acquisition pipelines supported by an ontological framework. In this context, concepts regarding the application of modern research data management tools, such as electronic laboratory notebooks (ELN) and laboratory information management systems (LIMS), are presented and elaborated on. Furthermore, the growing relevance of a standardized adoption of such technologies in the future landscape of digital initiatives is addressed. This is supposed to provide an additional basis for discussion with respect to possible collaborations. T2 - NIST Seminar Series CY - Gaithersburg, MD, USA DA - 11.06.2024 KW - Semantic Data KW - Plattform Material Digital KW - Digitalization KW - Data Interoperability KW - NIST KW - Tensile Test Ontology KW - Elctronic Lab Notebook PY - 2024 AN - OPUS4-60392 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nag, Sayak A1 - Emmerling, Franziska A1 - Tothadi, Srinu A1 - Bhattacharya, Biswajit A1 - Ghosh, Soumyajit T1 - Distinct photomechanical responses of two new 1,3-dimethylbarbituric acid derivative crystals N2 - We demonstrate two distinct photomechanical responses (i.e. photomechanical bending and photosalient bursting) of two new 1,3-dimethylbarbituric acid derivative crystals based on tailoring their substituents and the modulation of their spacers. KW - Crystal engineering KW - Fexible crystals PY - 2024 DO - https://doi.org/10.1039/D4CE00233D SP - 1 EP - 12 PB - Royal Society of Chemistry (RSC) AN - OPUS4-60141 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Poka, Konstantin A1 - Ali, Sozol A1 - Saeed, Waleed A1 - Merz, Benjamin A1 - Epperlein, Martin A1 - Hilgenberg, Kai T1 - Design and implementation of a machine log for PBF-LB/M on basis of IoT communication architectures and an ETL pipeline N2 - AbstractPowder Bed Fusion with Laser Beam of Metals (PBF-LB/M) has gained more industrial relevance and already demonstrated applications at a small series scale. However, its widespread adoption in various use cases faces challenges due to the absence of interfaces to established Manufacturing Execution Systems (MES) that support customers in the predominantly data-driven quality assurance. Current state-of-the-art PBF-LB/M machines utilize communication architectures, such as OPC Unified Architecture (OPC UA), Message Queuing Telemetry Transport (MQTT) and Representational State Transfer Application Programming Interface (REST API). In the context of the Reference Architecture Model Industry 4.0 (RAMI 4.0) and the Internet of Things (IoT), the assets, particularly the physical PBF-LB/M machines, already have an integration layer implemented to communicate data such as process states or sensor values. Missing is an MES component acting as a communication and information layer. To address this gap, the proposed Extract Transform Load (ETL) pipeline aims to extract relevant data from the fabrication of each build cycle down to the level of scan vectors and additionally to register process signals. The suggested data schema for archiving each build cycle adheres to all terms defined by ISO/TC 261—Additive Manufacturing (AM). In relation to the measurement frequency, all data are reorganized into entities, such as the AM machine, build cycle, part, layer, and scan vector. These scan vectors are stored in a runtime-independent format, including all metadata, to be valid and traceable. The resulting machine log represents a comprehensive documentation of each build cycle, enabling data-driven quality assurance at process level. KW - FAIR data KW - Data-driven quality assurance KW - Laser powder bed fusion PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-601256 DO - https://doi.org/10.1007/s40964-024-00660-7 SN - 2363-9512 SP - 1 EP - 12 PB - Springer Science and Business Media LLC AN - OPUS4-60125 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Galleani, Gustavo A1 - Lodi, Thiago A. A1 - Conner, Robin L. A1 - Jacobsohn, Luiz G. A1 - de Camargo, Andrea Simone Stucchi T1 - Photoluminescence and X-ray induced scintillation in Gd3+-Tb3+ co-doped fluoride-phosphate glasses, and derived glass-ceramics containing NaGdF4 nanocrystals N2 - The glass system (50NaPO3–20BaF2–10CaF2–20GdF3)-xTbCl3 with x = 0.3, 1, 3, 5, and 10 wt % was investigated. We successfully produced transparent glass ceramic (GC) scintillators with x = 1 through a melt-quenching process followed by thermal treatment. The luminescence and crystallization characteristics of these materials were thoroughly examined using various analytical methods. The nanocrystallization of Tb3+-doped Na5Gd9F32 within the doped fluoride-phosphate glasses resulted in enhanced photoluminescence (PL) and radioluminescence (RL) of the Tb3+ ions. The GC exhibited an internal PL quantum yield of 33 % and the integrated RL intensity across the UV-visible range was 36 % of that reported for the commercial BGO powder scintillator. This research showcases that Tb-doped fluoridephosphate GCs containing nanocrystalline Na5Gd9F32 have the potential to serve as efficient scintillators while having lower melting temperature compared to traditional silicate and germanate glasses. KW - Glass scintillator KW - Fluoride phosphate glasses KW - Gd3+ KW - Tb3+ PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-603588 DO - https://doi.org/10.1016/j.omx.2023.100288 VL - 21 SP - 1 EP - 9 PB - Elsevier B.V. AN - OPUS4-60358 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - de Camargo, Andrea Simone Stucchi T1 - Structure-property correlations in RE-doped fluoride-phosphate glasses for scintillation N2 - As the development of optimized glass compositions by traditional trial-and-error methods is laborious, time consuming, and expensive, it is desirable to develop glass compositions based on a fundamental understanding of the glass structure and to establish structure-property relation models. Particularly, when it comes to optical applications of glasses doped with emissive trivalent rare earth ions (RE), the chemical environmental around the ions will have a direct influence on the radiative/non-radiative emission probabilities. The local vibrational environment and the chemical nature of the bonds in the first coordination sphere of the ions can be tailored, to good extent, based on structural information given by magnetic resonance techniques (NMR and EPR), associated to Raman and photophysical characterization. For the past 5 years, while still employed at the University of São Paulo, in Brazil, one of the interests of my research group has been the development of high-density fluoride-phosphate glasses as promising UV and X-ray scintillator materials. The targeted glasses offer a lower vibrational energy, less hygroscopic fluoride environment for the RE ions whereas the phosphate network provides better mechanical and chemical stability than a purely fluoride glass matrix. Different sets of glasses, based on the compositional system (Ba/Sr)F2-M(PO3)3-MF3-(Sc/Y)F3 where M = Al, In, Ga, and the phosphate component is substituted by the fluoride analogue in 10 - 30 mol%, were investigated, using Sc3+, Y3+, and the Eu3+ and Yb3+ dopants, as structural probes. Overall, results show that the desired RE coordination by fluorine, at a given F/P ratio, is proportional to the atomic mass of M (In> Ga> Al) and that the Ga- and In- based systems differ from the Al- one by near absence of P-O-P network linkages. That is, the network structures are dominated by Ga-O-P or In-O-P linkages, as evidenced by 31P MAS-NMR and Raman. These results are nicely corroborated by observation of decreased intensity of the vibronic band in Eu3+-doped glasses and marked increase in excited state lifetime values. Radioluminescence studies were carried out for a series of In-based glasses doped with Ce3+ and Tb3+, yielding intense emissions in the blue and green, respectively, compatible to the spectral region of the highest sensitivity of radiation sensor detectors. The aim of the presentation is to show how powerful the NMR and EPR techniques can be to provide decisive structural information, and to present the research perspectives in my new role as the Head of Division 5.6 – Glass at BAM. T2 - Fachausschusses I „Physik und Chemie des Glases“, DGG CY - Jena, Germany DA - 02.11.2023 KW - Structure-property correlation KW - Fluoride phosphate glasses KW - Scintillators KW - High energy radiation PY - 2024 AN - OPUS4-60360 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Seeger, Stefan T1 - Entwicklung einer nicht bioziden Mikrofaser-Antifoulingbeschichtung für Schiffsrümpfe und andere technische Oberflächen auf Basis des nachwachsenden Faserrohstoffs Hanf N2 - Es wurde untersucht, ob und unter welchen Bedingungen sich Kurzfasern aus Hanf heimischer Produktion für die Erzeugung einer Faser-Antifoulingbeschichtung auf Schiffsrümpfen sowie für die Beflockung anderer technischer Oberflächen verwenden lassen. Das Grundprinzip der Beflockungstechnik besteht darin, Kurzfasern im Längenbereich zwischen 0.5 und 15 mm in einem elektrischen Feld auf eine frisch mit einem Lack oder Kleber beschichtete ebene oder profilierte bzw. gekrümmte Oberfläche aufzubringen und dort bevorzugt senkrecht zu verankern. Auf diese Weise entsteht ein dichter, die Oberfläche vollständig bedeckender Faserflor. Als Flockfasermaterial finden bisher vorwiegend Polyamid (Nylon, Perlon), Viskose, Polyester sowie Baumwolle als nachwachsende Faser Verwendung. Nach der Herstellung unterscheidet man Schnitt- und Mahlflockfasern. Beflockungsmaschinen größerer Leistungsfähigkeit sind in der Regel keine mobilen Aggregate, sondern stationäre, für einen bestimmten Anwendungszweck spezialisierte Aufbauten, auf denen z.B. Gehäuse, PKW-Innenausbauteile, Profile, Bezugsstoffe und andere Textilien beschichtet werden. Die Besonderheit dieses Vorhabens liegt einerseits in der Verwendung einer neuen Faserart - Hanfkurzfasern - für Beflockungszwecke und andererseits in der Notwendigkeit ein eher mobiles Beflockungsaggregat zu entwickeln, um die Beflockung von Schiffsrümpfen und anderen größeren Objekten prinzipiell zu ermöglichen. KW - Kurzfaser KW - Hanf KW - Mikrofaser-Antifoulingbeschichtung KW - Schiffsrumpf KW - Faserrohstoff KW - Beflockungstechnik PY - 2005 N1 - Abschlussbericht zum Projekt mit dem Förderkennzeichen 01NR035, Laufzeit: 1.10.2002 bis 30.11.2004 SP - 1 EP - 52 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-60278 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Wiederholt, Wilhelm ED - Rabald, E. ED - Behrens, D. T1 - Metallüberzüge (Allgemein) N2 - In der Technik müssen Werkstoffe vielfach aus Gründen der Wirtschaftlichkeit und ihrer mechanischen bzw. sonstigen speziellen Eigenschaften eingesetzt werden, obwohl sie den chemischen Beanspruchungen nicht gewachsen sind. Will und kann man unter derartigen Bedingungen auf ihren Einsatz nicht verzichten, so bietet sich die Möglichkeit, die chemischen Beanspruchungen auf den Werkstoff dadurch auszuschalten, daß der Werkstoff von seiner Umgebung durch Schutzschichten, Überzüge, Folien, dickere Beläge oder dgl. vollständig und dauernd abgeschirmt wird. Diese Trennung muß in jedem Falle so gut und vollständig sein, daß das angreifende Mittel nicht mehr an den Grundwerkstoff gelangen kann. Die Abwehr gegen den chemischen Angriff übernimmt dann 100%ig die Abschirmung. KW - Metallüberzug KW - Schutzschicht KW - chemische Beanspruchung PY - 1968 VL - DWT-Werkstoff-Gruppe 99, Met.., Dezember 1968 SP - 1 EP - 14 PB - DECHEMA CY - Frankfurt a.M. AN - OPUS4-60293 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Wiederholt, Wilhelm ED - Rabald, E. ED - Behrens, D. T1 - Metallüberzüge: Cr N2 - Chrom ist ein verhältnismäßig hartes, sprödes Metall mit einem hohen Schmelzpunkt. Durch diese Eigenschaften werden die Herstellungsmöglichkeiten der Überzüge dieses Metalles in der Weise eingeschränkt, daß im technischen Maßstabe Chrom auf anderen metallischen Werkstoffen nur aus wäßrigen Lösungen oder bei höheren Temperaturen aus Chromverbindungen über die Gasphase abgeschieden werden kann. Aus den genannten Gründen kommen Überzüge nur in geringen Dicken in Betracht, da sie andernfalls vom Untergrund abplatzen würden. Die Chromüberzüge zeichnen sich je nach den Herstellungsbedingungen durch blankes bzw. hochglänzendes Aussehen, eine gute Korrosionsbeständigkeit gegen zahlreiche angreifende Mittel, durch ihre fettabweisende Wirkung, durch hohe Härte und durch gute Widerstandsfähigkeit gegen gleitende bzw. reibende Beanspruchungen aus. Je nach den gewünschten Eigenschaften wird man das Verfahren als dekorative bzw. Glanzverchromung, Hartverchromung oder Schwarzverchromug auf elektrolytischem Wege oder als Diffusionsverchromung durchführen. KW - Chromüberzug KW - Schutzschicht KW - chemische Beanspruchung PY - 1968 VL - DWT-Werkstoff-Gruppe 14, Met.., Dezember 1968 SP - 1 EP - 3 PB - DECHEMA CY - Frankfurt a.M. AN - OPUS4-60296 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Wiederholt, Wilhelm ED - Rabald, E. ED - Behrens, D. T1 - Metallüberzüge: Ni N2 - Die gute Korrosionsbeständigkeit von Nickel gegen die Atmosphäre, Alkalien u. dgl. sowie seine speziellen mechanischen Eigenschaften - vor allem gute Temperaturbeständigkeit, genügende Härte und Verschleißfestigkeit - wird auch in Form von Überzügen zum Schutz von mechanisch und chemisch weniger widerstandsfähigen Metallen ausgenutzt. Die Überzüge können durch fremdstromlose, elektrolytische, Diffusions-, Spritz-, Vakuumaufdampf-, Plattier- und Aufschweißverfahren hergestellt werden. Je nach den gewählten Verfahren und den jeweiligen Arbeitsbedingungen erhält man Überzüge mit speziellen Eigenschaften, so daß je nach den Beanspruchungsbedingungen Überzüge mit den jeweils zweckentsprechenden Eigenschaften hergestellt werden können. Bei der Auswahl der Verfahren sind neben den Kosten allerdings u. a. auch Art und Form der zu überziehenden Werkstoffe und Werkstücke zu berücksichtigen. KW - Nickelüberzug KW - Schutzschicht KW - chemische Beanspruchung PY - 1968 VL - DWT-Werkstoff-Gruppe 39, Met.., Dezember 1968 SP - 1 EP - 8 PB - DECHEMA CY - Frankfurt a.M. AN - OPUS4-60297 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schob, Daniela T1 - Comparative Analysis FFF vs. cold rolled 316L Samples N2 - This study provides insights into the properties of 316L stainless steel produced by additive manufacturing using fused filament fabrication (FFF). One key finding is particularly noteworthy: in significant contrast to cold-rolled 316L, FFF316L develops a pronounced martensite phase after fabrication. The comprehensive comparative analysis shows that FFF316L not only retains the ferrite volume content, but that this is also significantly influenced by the build-up direction. Despite the sintering process, which typically involves densification of the material, a pore volume fraction of 8.45 % remains, which influences the mechanical properties. Although FFF316L has lower elastic modulus and tensile strength values compared to cold-rolled 316L, its ductility is still competitive. The study further reveals that deformation-induced martensite forms at the intersections of the deformation twins and ferrite islands form at the grain boundaries during the compression and sintering phases. These findings highlight the challenges associated with FFF316L in specific application fields and signal the need to continue to carefully evaluate and improve the development of manufacturing technologies. T2 - 4th Symposium on Materials and Additive Manufacturing - Additive 2024 CY - Berlin, Germany DA - 12.06.2024 KW - Additive manufacturing KW - Fused Filament Fabrication KW - Computed Tomography KW - 316L Stainless Steel KW - Deformation-Induced Martensite PY - 2024 AN - OPUS4-60302 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Galleani, Gustavo A1 - Lodi, Thiago A1 - Merízio, Leonnam A1 - de Jesus, Vinícius A1 - de Camargo, Andrea Simone Stucchi T1 - Scintillators, persistent luminescent and white light emitters: Progresses on UV and X-ray converting glasses and composites N2 - Recently, detection and conversion of high energy radiation such as ultraviolet and X-rays has gained renewed attention. In part, technological applications in radioimaging and tomography have developed considerably as to allow lower dosages and higher resolutions, which require optimized scintillators and dosimeters. On the other hand, the increasing effort to reduce carbon footprint in energy production has triggered an intensive search for materials that can be excited with sunlight, ranging from photocatalysts to solar concentrators. At LEMAF – Laboratory of Spectroscopy of Functional Materials at IFSC/USP, we have been developing bulk glasses, polycrystalline and composite materials designed to target both challenges and, in this work an overview of recent progresses and of the state of art of these materials will be given. For instance, the few available comercial scintillators are crystalline materials with costly and time consuming growth which hinders the development of new compositions. Glasses and glass ceramics, such as the NaPGaW composition developed in our lab, present high density, very good optical properties and high chemical stability which allow them radioluminescent response when doped with low concentrations of Ce3+, Eu3+ and Tb3+ offering a promise as alternatives to crystal scintillators. On the other hand, phosphor in glass (PiG) composites based on the persistent luminescent polycrystalline material Sr2MgSi2O7:Eu2+,Dy3+ (SMSO) embedded into NaPGa glasses offer interesting perspectives for the of UV light into visible, useful for white light generation (lighting), improved harvesting and conversion of solar light when coupled to c-Si PV cells and photocatalysis. These and other examples will be discussed. The glasses are prepared through the conventional melt quenching technique, followed by controlled heating when glass ceramics are desired. The persistent luminescent phosphor is prepared by the microwave assisted technique (MAS) much faster and with considerable energy consumption reduction than in the usual solid state synthesis. The materials are characterized from the structural, morphological and spectroscopic (optical – UV-Vis, PL, PLE, and structural – NMR, EPR) points of view such that structure-property correlations are constantly sought to feedback synthesis and processing. Fig. 1, illustrates two examples of scintillator glasses doped with Tb3+ and PiG composites doped with Eu2+ and Dy3+. T2 - 11th International Conference on f Elements (ICFE-11) CY - Strasbourg, France DA - 22.08.2023 KW - Scintillators KW - Persistent luminescence KW - White light emitters PY - 2023 AN - OPUS4-60361 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - de Camargo, Andrea Simone Stucchi T1 - Optical properties of dental ceramics: Characterization via UV-Vis and photoluminescence spectroscopies N2 - When it comes to dental treatments, success is not only measured by attained functionality but, to a large extent, the associated aesthetics. This can become challenging for certain restorations and implants due to the complex optical characteristic of a tooth, which reflects, absorbs, diffuses, transmits, and even emits light. Thus, to get acceptable aesthetic results, favourable shade matching of ceramic restorations and implants should be achieved by strict control of optical response, which translates into a materials design question. Optical response is affected by several factors such as the composition, crystalline content, porosity, additives, grain size and the angle of incidence of light on the dental ceramics. The properties to be characterized are colour (and its stability), translucency, opalescence, refractive index, and fluorescence. Several techniques can be applied for the characterization of these properties and in this presentation, an overview will be given. Moreover, particular emphasis will be given on the capacitation of less familiarized public to UV-Vis absorption and photoluminescence (PLE) spectroscopies that are versatile and widely employed for functional and structural characterization of glasses and glass ceramic materials. T2 - 2nd BAYLAT Workshop of CERTEV - FAU CY - Nuremberg, Germany DA - 04.12.2023 KW - Optical properties KW - Dental ceramics KW - Optical spectroscopy PY - 2023 AN - OPUS4-60364 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - de Camargo, Andrea Simone Stucchi T1 - Glass Digitalization: Contributions from BAM N2 - An overview of the Glass Digitalization efforts at BAM, within the framework of the Glass Digital consortium, was given. From the development of the robotic melting device to the ML capabilities, a description of the different stages of the developments and roles of project partner was presented. T2 - GlaCerHub Melting Day CY - Oponice, Slovakia DA - 12.06.2024 KW - Glass Digital KW - Robotic glass melting KW - Digitalization PY - 2024 AN - OPUS4-60365 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - de Camargo, Andrea Simone Stucchi T1 - Gender equality in Sciences: Let´s teach our girls to be brave! N2 - A panorama of the global gender gap scenario in sciences, specially STEM, was given to illustrate the need for urgent actions (and suggestions of them) to correct biased treatment and promote females in their scientific careers. T2 - FunGlass School CY - Oponice, Slovakia DA - 10.06.2024 KW - Gender gap KW - Women in science KW - Female noble prize winners PY - 2024 AN - OPUS4-60366 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - de Camargo, Andrea Simone Stucchi T1 - Spectroscopy Lectures N2 - As a guest professor of FUNGLASS, I delivered 3 lectures on spectroscopy to the Graduate School Program, the postdoctoral fellows and other researchers: 1) Introduction to spectroscopy applied to solid state materials (with focus on glass and glass ceramics); 2) Vibrational spectroscopy (Infrared and Raman); 3) Electron Paramagnetic Resonance T2 - FunGlass CY - Trencín, Slovakia DA - 03.06.2024 KW - Spectroscopy KW - Radiation-matter interaction KW - FT-IR KW - Raman KW - EPR PY - 2024 AN - OPUS4-60367 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - de Camargo, Andrea Simone Stucchi T1 - From guest scintillators to luminescent host-guest hybrid materials and nanoparticles: Contributions from LEMAF N2 - An overview of the research work conducted at LEMAF - the laboratory of spectroscopy of functional materials in IFSC/USP Brazil under my leadership, before I joined BAM was given. T2 - FunGlass Graduate Program School CY - Oponice, Slovakia DA - 10.10.2023 KW - Multifunctional nanoparticles KW - Structure property correlations KW - Host-guest hybrid materials KW - Scintillators KW - Persistent luminescent KW - Phosphors KW - Composite materials PY - 2024 AN - OPUS4-60368 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - de Camargo, Andrea Simone Stucchi T1 - Gender equality in sciences: Let's teach our girls to be brave! N2 - A global panorama of the Gender Gap in Sciences was presented along with recommendations on how to remediate unequal treatment of females in Science, and to prepare future generations for gender equality. T2 - Lunch Talk - Women@DGM: Gender Mindsets/Bias in an International Context CY - Online meeting DA - 14.06.2024 KW - Gender gap PY - 2024 AN - OPUS4-60369 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - de Camargo, Andrea Simone Stucchi T1 - Optical properties of glasses and ceramics N2 - Optical glasses and glass ceramics are present in many devices often used in our daily routine, such as the mobile phones and tablets. Since the 1960´s with the development of glass lasers, and more recently, within the search for efficient W-LEDs, sensors and solar converters, this class of materials has experienced extreme research progress. In order to tailor a material for such applications, it is very important to understand and characterize optical properties such as refractive index, transmission window, absorption and emission cross sections, quantum yields, etc. These properties can often be tuned by appropriate compositional choice and post-synthesis processing. In this lecture we will discuss the optical properties of glasses and glass ceramics, relevant to that end. T2 - 2nd CeRTEV Glass School CY - São Carlos, SP, Brazil DA - 22.04.2024 KW - Optical properties of glasses and ceramics PY - 2024 AN - OPUS4-60370 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bayerlein, Bernd T1 - PMD core ontology: Building Bridges at the Mid-Level – A Community Effort for Achieving Semantic Interoperability in Materials Science N2 - Knowledge representation in the materials science and engineering (MSE) domain is a vast and multi-faceted challenge: Overlap, ambiguity, and inconsistency in terminology are common. Invariant and variant knowledge are difficult to align cross-domain. Generic top-level semantic terminology often is too abstract, while MSE domain terminology often is too specific. This poster presents an approach to create and maintain a comprehensive and intuitive MSE-centric terminology by developing a mid-level ontology–the PMD core ontology (PMDco)–via MSE community-based curation procedures. The PMDco is designed in direct support of the FAIR principles to address immediate needs of the global experts community and their requirements. The illustrated findings show how the PMDco bridges semantic gaps between high-level, MSE-specific, and other science domain semantics, how the PMDco lowers development and integration thresholds, and how to fuel it from real-world data sources ranging from manually conducted experiments and simulations as well as continuously automated industrial applications. T2 - TMS - Specialty Congress 2024 CY - Cleveland, Ohio, US DA - 16.06.2024 KW - Interoperability KW - Semantic Interoperability KW - Digtial Representation KW - Knowledge graph and ontologies PY - 2024 AN - OPUS4-60378 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bayerlein, Bernd T1 - Digital Transformation in Materials Science: Insights From the Platform MaterialDigital (PMD) N2 - The digital era has led to a significant increase in innovation in scientific research across diverse fields and sectors. Evolution of data-driven methodologies lead to a number of paradigm shifts how data, information, and knowledge is produced, understood, and analyzed. High profile paradigm shifts in the field of materials science (MS) include exploitative usage of computational tools, machine learning algorithms, and high-performance computing, which unlock novel avenues for investigating materials. In these presentations, we highlight prototype solutions developed in the context of the Platform MaterialDigital (PMD) project that addresses digitalization challenges. As part of the Material Digital Initiative, the PMD supports the establishment of a virtual materials data space and a systematic handling of hierarchical processes and materials data using a developed ontological framework as high priority work items. In particular, the mid-level ontology PMDco and its augmentation through application-specific ontologies are illustrated. As part of the conclusion, a discussion encompasses the evolutionary path of the ontological framework, taking into account standardization efforts and the integration of modern AI methodologies such as natural language processing (NLP). Moreover, demonstrators illustrated in these presentations highlight: The integration and interconnection of tools, such as digital workflows and ontologies, Semantic integration of diverse data as proof of concept for semantic interoperability, Improved reproducibility in image processing and analysis, and Seamless data acquisition pipelines supported by an ontological framework. In this context, concepts regarding the application of modern research data management tools, such as electronic laboratory notebooks (ELN) and laboratory information management systems (LIMS), are presented and elaborated on. Furthermore, the growing relevance of a standardized adoption of such technologies in the future landscape of digital initiatives is addressed. This is supposed to provide an additional basis for discussion with respect to possible collaborations. T2 - NIST Seminar on Digital Transformation CY - Gaithersburg, MD, USA DA - 11.06.2024 KW - Digital Transformation KW - Research Data Management KW - Ontology KW - Reusability KW - FAIR PY - 2024 AN - OPUS4-60381 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Vollmer, Malte A1 - Degener, Sebastian A1 - Bolender, Artjom A1 - Bauer, Andre A1 - Liehr, Alexander A1 - Stark, Andreas A1 - Schell, Norbert A1 - Barriobero-Vila, Pere A1 - Requena, Guillermo A1 - Niendorf, Thomas T1 - Time resolved insights into abnormal grain growth by in situ synchrotron measurements N2 - Large oligo-crystalline or single-crystalline metallic materials are of great interest for numerous applications, and a recently developed strategy for promoting abnormal grain growth induced by a cyclic heat treatment opens up new opportunities to manufacture single crystals with a size of several centimeters. So far, the entire available knowledge on this kind of abnormal grain growth has been elaborated based on time discrete observations and, thus, detailed insights into the interplay of elementary mechanisms are still lacking in open literature. The present study reveals time resolved insights into this kind of abnormal grain growth for the first time. It was possible to break down the influence of the individual heat treatment phases by in situ synchrotron high energy X-ray diffraction analysis during cyclic heat reatment. The results obtained not only help to gain a deep understanding of the abnormal grain growth mechanisms, they will also be the basis for an adjustment of the cyclic heat treatment process to improve its efficiency and to eventually obtain even larger single crystals. KW - Single crystals KW - Grain growth method KW - Synchrotron diffraction KW - High-energy X-ray diffraction KW - Grain boundary migration PY - 2023 DO - https://doi.org/10.1016/j.actamat.2023.119168 SN - 1359-6454 VL - 257 SP - 1 EP - 9 PB - Elsevier Ltd. AN - OPUS4-62188 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fink, Friedrich T1 - From Bench to Mini – Identification of technical Lignins with NIR N2 - One of the most underutilized biological materials on our planet is lignin. It is the second most abundant biopolymer after cellulose. On an industrial scale, it mainly accumulates as a by-product in the pulp and paper industry. However, the utilization of technical lignins faces several challenges, including their complex and heterogeneous structure, which makes them difficult to process and limits their application. Additionally, the feedstock origin is a limiting factor. Classification according to the biomass origin is important for quality assurance and predictability of potential applications. In this study, technical lignins were analyzed using a near-infrared (NIR) spectrometer. Different models were developed to classify these lignins, enabling rapid and reliable identification of their biomass sources, including softwoods, hardwoods, straw, and grasses. Various machine learning algorithms such as Support Vector Machines (SVM), Gaussian Process Classification (GPC), Gaussian Naive Bayes (GNB), and Decision Tree Classification (DTC) were compared based on different spectral preprocessing techniques and dimensionality reduction tools. The efficacy of the method was further tested using combined spectra from small handheld and compact spectrometers. T2 - ESOPS 2024 CY - Berlin, Germany DA - 09.09.2024 KW - NIR KW - Lignin PY - 2024 AN - OPUS4-62275 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meermann, Björn T1 - Analytical Approaches for PFAS Sum-parameter Analysis – From Materials to Environment N2 - PFAS sind emerging pollutants und sind omnipräsent – sowohl in vielen Produkten als auch in der Umwelt. Aufgrund der Vielzahl an verschiedenen Verbindungen werden dringend neue Analytische Methoden zum Nachweis der PFAS benötigt. Im Rahmen meines eingeladenen Vortrags werden neue elementanalytische Summenparameterverfahren, die in meinem Fachbereich entwickelt wurden, vorgestellt. T2 - Wiley - Free Virtual Event –The Forefront of Environmental Toxicology CY - Online meeting DA - 25.09.2024 KW - HR-CS-GFMAS KW - PFAS KW - Environment PY - 2024 AN - OPUS4-62244 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meermann, Björn T1 - Analytical Approaches for PFAS Sum-parameter Analysis N2 - PFAS sind emerging pollutants und sind omnipräsent – sowohl in vielen Produkten als auch in der Umwelt. Aufgrund der Vielzahl an verschiedenen Verbindungen werden dringend neue Analytische Methoden zum Nachweis der PFAS benötigt. Im Rahmen meines eingeladenen Vortrags werden neue elementanalytische Summenparameterverfahren, die in meinem Fachbereich entwickelt wurden, vorgestellt. T2 - PFAS partnership workshop CY - Online meeting DA - 27.03.2024 KW - HR-CS-GFMAS KW - PFAS KW - Environment PY - 2024 AN - OPUS4-62247 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nolze, Gert A1 - Payton, E. A1 - Winkelmann, Aimo T1 - Advanced EBSD Pattern Interpretation through Iterative Post-Processing N2 - Since the BSE signal depends on many factors, like the chemistry of the phase and the acceleration voltage, the size and position of the detector array is (slightly) different from phase to phase so that an (iterative) post-processing of the stored patterns is highly recommended. The derived BSE signal can be used for phase assignment in high resolution and high speed maps when EBSD fails and/or EDS (energy dispersive spectroscopy) needs too much time for a suitable and parallel signal acquisition. KW - Electron backscatter diffraction KW - Phase identification KW - Microstructure KW - SEM PY - 2013 DO - https://doi.org/10.1017/S1431927613005631 VL - 19 IS - Suppl. 2 SP - 728 EP - 729 AN - OPUS4-37986 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Redmer, Bernhard T1 - Recent Developments in Digital Industrial Radiography N2 - The lecture includes the following topics: - Computed Radiography with Phosphor Imaging Plates is gaining more and more importance for mobile inspection and Film Replacement. - New High Definition CR (HD CR) systems allow the CR application for Weld and Casting inspection with low energy X-rays. - New calibration methods enable the High Contrast Sensitivity Technology (HCS RT) for radiographic inspection. The contrast sensitivity can be enhanced by a factor of 10 in comparison to film. - New Digital Detector Arrays (DDA) are now available for stationary and mobile testing. They are also applied for automated defect recognition (ADR), CT, Back Scatter and Dual Energy Applications. - Back Scatter Techniques are increasingly applied for Security and NDT - Numeric Radiographic Modelling is applied for Experiment Planning, Film replacement, POD-calculations and training - Mobile and portable CT devices are suitable for non-destructive cross sectioning in nuclear power industry and aircraft applications. - Neutron radiography at research reactors was enhanced for visualisation of motions. T2 - Instituts-Kolloquium der Werkstoffwissenschaften an der TU Ilmenau und DGZfP AK Thüringen, 223. Sitzung CY - Ilmenau, Germany DA - 25.02.2016 KW - 3D-Rekonstruktion KW - Radiographie KW - Computer-Tomographie KW - Detektoren PY - 2016 AN - OPUS4-37987 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nolze, Gert T1 - Combination of colored patterns and cubes for crystallographic point group visualization N2 - A concept based on the application of a cube as a general polyhedron is presented for the visualization of point group symmetry. The cube is used to represent both the highest and lowest crystal symmetries, with differences observable as patterns characteristic to each point group. Patterns are generated using direction-specific color keys, which enable the recognition of point group-specific distribution of vectors in an external reference frame. For the visualization of the incoherent hexagonal crystal classes, two twinned cubes are applied in order to generate symmetry operators that would otherwise be missing. The resulting hexagonal dipyramid is described in the frame of a cube, reducing the number of used symmetry operators from 72 to 60. The complete set of 32 polyhedra are suitable, for example, as a visual aid for understanding the crystal symmetry and/or sub- and supergroup relationships. KW - Subgroup KW - Crystal class KW - Color key KW - Fundamental zone KW - Teaching PY - 2013 DO - https://doi.org/10.1002/crat.201300134 VL - 48 IS - 7 SP - 476 EP - 489 PB - WILEY-VCH AN - OPUS4-37988 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nolze, Gert T1 - Azimuthal Projections: Data Rotation and Projection Switching in Real Time N2 - Pole figures are often used to present crystal orientation data. The huge number of single orientation measurements acquired by electron backscatter diffraction (EBSD) poses a challenge for pole figure representation due to the large number of calculations required. This significantly reduces the speed at which the data may be rotated and affects the ability to switch between different projection types. In the present work, it will be shown that satisfactory representation of orientation data in different projection types can generally be achieved by an imaging of a spherical projection. With this approach, explicit calculation of the projections is no longer required, allowing for both real-time dataset rotation and real-time switching between all projection types relevant to materials science. The technique can be applied to any other directional property distribution, for example, not only for EBSD orientation presentation. KW - Stereographic projection KW - Equal area projection KW - Gnomonic projection KW - Azimuthal projection KW - Crystal orientation KW - Projection imaging KW - Coordinate transformation KW - Real-time rotation PY - 2013 DO - https://doi.org/10.1017/S1431927613001414 VL - 19 SP - 950 EP - 958 PB - Microscopy Society of America AN - OPUS4-37989 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Reith, F. A1 - Fairbrother, L. A1 - Nolze, Gert A1 - Wilhelmi, O. A1 - Clode, P. L. A1 - Gregg, A. O. A1 - Parsons, J. E. A1 - Wakelin, S. A. A1 - Pring, A. A1 - Hough, R. A1 - Southam, G. A1 - Brugger, J. T1 - Nanoparticle factories: Biofilms hold the key to gold dispersion and nugget formation N2 - Biofilms living on gold (Au) grains play a key role in the biogeochemical cycle of Au by promoting the dispersion of Au via the formation of Au nanoparticles as well as the formation of secondary biomorphic Au. Gold grains from Queensland, Australia, are covered by a polymorphic, organic-inorganic layer that is up to 40 μm thick. It consists of a bacterial biofilm containing Au nanoparticles associated with extracellular polymeric substances as well as bacterioform Au. Focused ion beam (FIB) sectioning through the biofilm revealed that aggregates of nanoparticulate Au line open spaces beneath the active biofilm layer. These aggregates (bacterioform Au type 1) resulted from the reprecipitation of dissolved Au, and their internal growth structures provide direct evidence for coarsening of the Au grains. At the contact between the polymorphic layer and the primary Au, bacterioform Au type 2 is present. It consists of solid rounded forms into which crystal boundaries of underlying primary Au extend, and is the result of dealloying and Ag dissolution from the primary Au. This study demonstrates that (1) microbially driven dissolution, precipitation, and aggregation lead to the formation of bacterioform Au and contribute to the growth of Au grains under supergene conditions, and (2) the microbially driven mobilization of coarse Au into nanoparticles plays a key role in mediating the mobility of Au in surface environments, because the release of nanoparticulate Au upon biofilm disintegration greatly enhances environmental mobility compared to Au complexes only. KW - Nanomaterial KW - Gold KW - Electron backscatter diffraction PY - 2010 DO - https://doi.org/10.1130/G31052.1 VL - 38 IS - 9 SP - 843 EP - 846 PB - Geological Society of America AN - OPUS4-37995 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klingelhöffer, Hellmuth T1 - Aktuelles zur Mess- und Prüftechnik sowie zur Normung in der Ermüdungsprüfung N2 - Es wird der DIN-Arbeitsausschuss Ermüdungsprüfung und seine Aufgaben vorgestellt. Ferner wird über die Thematik der thermischen Drift von Extensometern und die daraus resultierenden Fehler berichtet. Darüber hinaus werden aktuelle Aspekte der dynamischen Temperaturmessung im thermo-mechanischen Ermüdungsversuch vorgestellt. T2 - Werkstofftechnisches Kolloquium Mess- und Kalibriertechnik, MPA Darmstadt CY - Darmstadt, Germany DA - 29.09.2015 KW - Ermüdungsprüfung KW - Thermomechanische Ermüdung KW - Thermische Drift von Extensometern KW - Dynamische Temperaturmessung PY - 2015 AN - OPUS4-38262 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bettge, Dirk A1 - Breitkreutz, Konrad T1 - Scherebenen von Bruchflächen quantitativ bestimmen N2 - In diesem Beitrag wird ein Verfahren vorgestellt, mit dem Orientierungsverteilungen von Bruchflächen einkristalliner Proben quantitativ gemessen werden können. KW - Fraktographie KW - Nickelbasis KW - Orientierungsverteilung PY - 1997 SN - 0025-5300 VL - 39 IS - 5 SP - 196 EP - 199 PB - Carl Hanser Verlag CY - München AN - OPUS4-38219 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bettge, Dirk A1 - Österle, Werner T1 - “Cube slip” in near-[111] oriented specimens of a single-crystal nickel-base superalloy N2 - In the past few years, it has been discussed with increasing frequency, whether cube slip does occur in gamma' hardened nickel-base superalloys. Occurrence of cube slip has consequences for the modeling of orientation dependence of the CRSS. Until now, there are only few experimental investigations. In principle, cube slip should be possible in primitive cubic lattices (e.g. L12 ordered gamma' phase) but not in face centered cubic ones (e.g. Ni solid solution). The most favourable specimen orientations are near [111], where the Schmid factors for this type of glide exceed those for octahedral systems. There are two basic methods to detect cube slip: macroscopic slip trace analysis and Transmission electron microscopy (TEM) investigation of the dislocation structure. Few observations of cube slip by macroscopic slip traces are reported in the literature. But it is still uncertain under which test conditions cube slip occurs and what the dislocation mechanisms are. Cube slip was observed during tensile or compression tests of several first generation superalloys, but it seems not to occur during shear creep deformation (e.g. CMSX-4 at 980°C), and it is also lacking under conventional tensile or compression loading, if the gmma' particles are small. No observations were ever reported of dislocations gliding on {001} planes in matrix channels. KW - Cube slip KW - Nickel-base superalloy KW - Dislocations KW - TEM PY - 1999 DO - https://doi.org/10.1016/S1359-6462(98)00446-1 SN - 1359-6462 VL - 40 IS - 4 SP - 389 EP - 395 PB - Elsevier AN - OPUS4-38220 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bettge, Dirk A1 - Starcevic, Jasminka T1 - Quantitative description of wear surfaces of disc brakes using interference microscopy N2 - The technical systems to be investigated are disc brakes and steel–steel rolling contact. The friction processes in a disc brake are rather complex and not yet understood in detail. This is mainly due to the complexity of the brake pad material, which consists of a wide variety of components, and the complexity of the chemical reactions occurring at the wear interface between brake disc and brake pad. Whereas partner projects are studying on the chemistry and the crystallography, we are analyzing the topographic properties of the surfaces involved on the microscopic scale. For this purpose, several methods are known. But besides high lateral resolution, relatively large object fields and height ranges are needed. Interference microscopy was therefore chosen as the main method. This paper deals with its advantages and disadvantages in wear experiments. KW - Bremse KW - Reibung KW - Topographie PY - 2001 DO - https://doi.org/10.1016/S0043-1648(00)00551-2 SN - 0043-1648 VL - 248 IS - 1-2 SP - 121 EP - 127 PB - Elsevier AN - OPUS4-38223 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bettge, Dirk A1 - Starcevic, Jasminka T1 - Topographic properties of the contact zones of wear surfaces in disc brakes N2 - Disc brakes are widely used in cars, trains, and other vehicles. For understanding the basic processes occurring during the friction process, information on the surface topography of brake pads and discs is needed, in addition to information about chemistry and thermodynamics. In this paper, samples of pads and discs were analysed using white light interferometry. The topography of the surfaces was measured quantitatively. Using software tools described in a previous paper [Wear 248 (2001) 121], the distributions of area, height, and slope of the contact patches were computed. Characteristic properties of the contact patches were found to describe the influence of the test parameters such as friction power and testing time. KW - Disc brakes KW - Topographic analysis KW - Size distribution KW - Orientation distribution PY - 2002 DO - https://doi.org/10.1016/S0043-1648(03)00012-7 SN - 0043-1648 VL - 254 IS - 3-4 SP - 195 EP - 202 PB - Elsevier AN - OPUS4-38224 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klingelhöffer, Hellmuth T1 - Neue Entwicklungen in der experimentellen thermo-mechanischen Prüfung N2 - In dem Vortrag werden aktuelle Entwicklungen zum thermo-mechanischen Ermüdungsversuch aufgezeigt. In der Vergangenheit wurden ausschließlich dehnungsgeregelte TMF-Versuche durchgeführt. Zukünftig werden auch spannungsgeregelte TMF-Versuche eine Rolle spielen, besonders bei kleinen Belastungen und hohen Schwingspielzahlen. Daneben werden Rissfortschrittsmessungen bei TMF-Beanspruchung eine zunehmende Bedeutung zugemessen. Die Versuchstechnik hierzu ist noch nicht sehr verbreitet verfügbar und ist sehr anspruchsvoll. Es wird das Europäische Forschungsprojekt TEACH vorgestellt, welches beantragt, aber noch nicht bewilligt ist. Ferner wird der 3rd TMF-Workshop 2016 angekündigt, der bei der BAM in Berlin stattfinden wird. T2 - Programmausschusssitzung DVM-AK TMF CY - KIT, Karlsruhe, Germany DA - 08.04.2014 KW - Thermo-mechanische Ermüdung KW - TMF-Versuch KW - Spannungsgeregelt KW - Dehnungsgeregelt KW - ISO 12111 PY - 2014 AN - OPUS4-38226 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klingelhöffer, Hellmuth T1 - Investigations on the tensile testing procedure conducted within the European project TENSTAND N2 - The current presentation shows the intention of the former European TENSTAND project on computer controlled tensile testing of metals. The history of the tensile testing standards is explained. Some test results of the TENSTAND project are shown. The presentation is focused on criticism of Chinese delegates in ISO TC 164 SC1 WG4 who stated that the TENSTAND project which was finished about 10 years ago came to wrong conclusions and were misleading. This presentation points out misunderstandings of the Chinese delegation in the test program and the results of the TENSTAND project and the former development of the tensile testing standard ISO 6892-1. Some tests of the TENSTAND project were newly evaluated using the original test data. The evaluation showed again that the conclusions of the TENSTAND project are correct. T2 - Committee meeting of ISO TC 164 SC1 WG4 CY - Teddington, UK DA - 06.09.2015 KW - European TENSTAND project KW - ISO 6892-1 KW - Strain controlled tensile testing KW - Stress rate PY - 2015 AN - OPUS4-38227 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertovic, Marija T1 - The first insights into the human factors in the inspection of railway axles N2 - The field of human factors has been concerned with prevention of organisational accidents and the maintaining of the highest safety standards in organisations with high hazard potential since its beginnings. Whereas it is known that human error has contributed to some well-known accidents and events in various safety-critical applications, as well as in railway, and that human factors have an impact on how reliable our non-destructive inspections are, very little has been done so far to address human factors, especially in the railway sector. The first steps in addressing human factors in the inspection of railway axles has been carried out by analysing the results of manual ultrasonic inspection of the railway axles during requalification in the education centre of the German Society for Non-Destructive Testing (DGZfP). In addition to the inspection, 160 participants were asked to fill out a questionnaire with the aim of identifying potential factors influencing their performance. The results showed that no correlation between the possible influencing factors (i.e. experience, level of qualification, satisfaction with the conditions during the re-qualification as well as in the daily practice and mental workload) and the inspection results. The explanation for this result was found in the fact that questionnaires can be used only to identify indirectly influencing factors. The only way to identify directly influencing factors and establish cause-effect relationships is by experimental study. The limitation of this study was the inability to influence the participants in any way during the requalification examination. Another angle used to identify potential influencing factors was the use of human-oriented Failure Modes and Effects Analysis. Carried out together with 4 experts from the field practice, two lecturers and two scientists, this analysis provided with an extensive list of possible failures, their causes, consequences and possible barriers. The largest benefits for the reliability of manual ultrasonic railway axle inspections in the practice can be found in attending to the organisational aspects of the inspection (e.g. processes, procedures, communication, education, supervision etc.). T2 - ESIS TC24 workshop "Integrity of Railway Structures" CY - Leoben, Austria DA - 24.10.2016 KW - Human factors KW - Reliability KW - NDT KW - Railway axle PY - 2016 AN - OPUS4-38251 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klingelhöffer, Hellmuth T1 - German proposal for harmonisation of ISO 15363 and EN 10275 under lead of ISO N2 - Bei den Normen ISO 15363 und EN 10275 handelt es sich um den hydraulischen Ringaufweitungsversuch, der in der Rohrprüfung in der Industrie genutzt wird. Auf Vorschlag von Salzgitter Mannesmann Forschung wurde im Arbeitsausschuss NA 062-01-53AA – Rohrprüfung - der Vorschlag eingebracht, beide Normen zu harmonisieren. Beide Normen sind fast identisch. Lediglich die verwendeten Symbole sind unterschiedlich. Daher soll in der ISO 15363 ein weiterer Anhang eingeführt werden, der eine Tabelle enthält, in der die Symbole der ISO 15363 und der EN 10275 gegenübergestellt werden. Die in der EN 10275 verwendeten Symbole entsprechen denen, die in Produktnormen für Stahlrohre verwendet werden. Der Normenharmonisierungsvorschlag, der unter dem Wiener Abkommen umgesetzt werden soll, wurde 2016 auf die Sitzung ISO TC 164 SC2 erfolgreich von deutscher Seite eingebracht. T2 - ISO TC 164 SC2 CY - Tokyo, Japan DA - 24.10.2016 KW - ISO 15363 KW - EN 10275 KW - Harmonisation KW - Tube ring hydraulic pressure test KW - Vienna agreement PY - 2016 AN - OPUS4-38252 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klingelhöffer, Hellmuth T1 - Influence of thermal drift of extensometers on fatigue testing N2 - Extensometer für Hochtemperatur-Ermüdungsversuche sind vielfach aus Aluminium gebaut, an dem Glas- oder Keramikstangen befestigt sind, die in den heißen Bereich des Versuches hineinragen. In einer physikalischen Betrachtung wird die Wärmeausdehnung von Aluminium berechnet und der relative Fehler aus der thermischen Drift ermittelt. Der Fehler ist stark von der thermischen Fluktuation abhängig. Ferner steigt der Fehler besonders bei kleinen Dehnungen stark an. Es wird deutlich, dass bei kleinen Dehnungen die erlaubte Temperaturschwankung im Bereich von 0,5 – 1K betragen darf, um den nach Norm (z.B. ISO 12106) erlaubten Fehler von maximal 1 % nicht zu überschreiten. In dehnungsgeregelten Ermüdungsversuchen äußert sich die Temperaturschwankung am Extensometer in Kraftschwankungen an der geprüften Probe. Daher bewirkt eine Konstanthaltung der Temperatur eine Verbesserung der Versuchsergebnisse. In der Praxis sind jedoch Temperaturmessungen am Extensometer nicht üblich. Von daher kann der thermisch bedingte Fehler aufgrund von Temperaturschwankungen am Extensometer gar nicht ausgewertet werden. Für eine Verbesserung der Qualität von Versuchsergebnissen wird generell eine Messung der Temperatur am Extensometer vorgeschlagen. T2 - ISO TC 164 SC5 CY - Tokyo, Japan DA - 25.10.2016 KW - Thermal drift KW - Extensometer KW - Thermal expansion KW - Relative error PY - 2016 AN - OPUS4-38253 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wolter, Christian T1 - Metal sulphides as friction stabilisers under variable humidity N2 - To investigate the influence of metal sulphides in brake pads, powder mixtures with up to three components were tribologically stressed in a pin-on-disc device under different levels of relative humidity. The tests revealed that each metal sulphide causes significant differences in resulting coefficients of friction as well in their sensitivity to humidity, so that only one solid lubricant cannot stabilise the friction behaviour during braking in different environments. T2 - 57. GfT Tribologie-Fachtagung CY - Göttingen, Germany DA - 26.09.2016 KW - Metal sulphides KW - Humidity KW - Tribology KW - Friction PY - 2016 AN - OPUS4-38254 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Bestimmung von Korrosionsabträgen an Zink mittels gelartiger Elektrolyte N2 - Das Poster zeigt eine Methode zur Bestimmung von Korrosionsraten und Korrosionsabträgen an Zink durch Verwendung von gelartigen Elektrolyten. T2 - Jahrestagung 2016 der GfKORR CY - Frankfurt/Main, Germany DA - 15.11.2016 KW - Gelartige Elektrolyte KW - Gel-type electrolytes KW - Verzinkungen KW - Zinc coatings KW - Korrosionsabtrag KW - Corrosion loss PY - 2016 AN - OPUS4-38298 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reinemann, Steffi T1 - Untersuchung des Einflusses industrieller Korundschleifprozesse auf die Korrosionsbeständigkeit nichtrostender Stähle mittels KorroPads N2 - Das Poster stellt aktuelle Eregbnisse des AiF-Vorhabens 18823 N/1 zum Einfluss von Schleifprozessen auf die Korrosionsbeständigkeit nichtrostender Stähle vor. T2 - Jahrestagung 2016 der GfKORR CY - Frankfurt/Main, Germany DA - 15.11.2016 KW - Korrosion KW - Corrosion KW - Korundschleifen KW - Corundum grinding KW - Nichtrostende Stähle KW - Stainless steels PY - 2016 AN - OPUS4-38299 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hetti, M. A1 - Wei, Q. A1 - Casperson, Ralf A1 - Pohl, Rainer A1 - Bartusch, M. A1 - Neu, V. A1 - Pospiech, D. A1 - Voit, B. T1 - Magnetite core-shell nanoparticles in nondestructive flaw detection of polymeric materials N2 - Nondestructive flaw detection in polymeric materials is important but difficult to achieve. In this research, the application of magnetite nanoparticles (MNPs) in nondestructive flaw detection is studied and realized, to the best of our knowledge, for the first time. Superparamagnetic and highly magnetic (up to 63 emu/g) magnetite core-shell nanoparticles are prepared by grafting bromo-end group-functionalized poly(glycidyl methacrylate) (Br-PGMA) onto surface-modified Fe3O4 NPs. These Fe3O4-PGMA NPs are blended into bisphenol A diglycidylether (BADGE) based epoxy to form homogeneously distributed magnetic epoxy nanocomposites (MENCs) after curing. The core Fe3O4 of the Fe3O4-PGMA NPs endows the MENCs with magnetic property, which is crucial for nondestructive flaw detection of the materials, while the shell PGMA promotes colloidal stability and prevents NP aggregation during curing. The eddy current testing (ET) technique is firstly applied to detect flaws in the MENCs. Through the brightness contrast of the ET image, surficial and sub-surficial flaws in MENCs can be detected, even for MENCs with low content of Fe3O4-PGMA NPs (1 wt %). The incorporation of Fe3O4-PGMA NPs can be easily extended to other polymer and polymer-based composite systems and opens a new and very promising pathway toward MNP-based nondestructive flaw detection in polymeric materials. KW - Magnetite nanoparticles KW - Poly(glycidyl methacrylate) KW - Atom transfer radical polymerization KW - Magnetic nanocomposites KW - Nondestructive flaw detection PY - 2016 DO - https://doi.org/10.1021/acsami.6b09934 SN - 1944-8244 SN - 1944-8252 VL - 8 IS - 41 SP - 28208 EP - 28215 PB - American Chemical Society CY - Washington, DC AN - OPUS4-38300 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pavlovic, Mato T1 - Using comprehensive probability of detection curves to support determination of inspection intervals of railway axles N2 - Deutsche Bahn periodically inspects hollow railway axles for fatigue cracks on the outer surface with mechanized ultrasonic inspection systems. According to the current standard for the inspection of railway axles, the capability of the inspection system to detect these cracks has to be demonstrated on the saw-cut type artificial defects. However, the geometry and the ultrasonic response of the real cracks that can occur on the outer surface of the axle are different from the saw-cut. Furthermore, it is demonstrated that the position and the orientation of the cracks are also important factors that influence the crack detectability. It is proposed to evaluate the influence of all factors on the detection of the cracks using the multi-parameter reliability model. The model uses numerical simulation and experiments to comprehensively address the influence of several factors on the probability of detection. T2 - 18th International Wheelset Congress CY - Chengdu, China DA - 07.11.2016 KW - Probability of detection KW - Ultrasonic inspection KW - Cracks KW - Hollow railway axles PY - 2016 AN - OPUS4-38280 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klinger, Christian T1 - Schwingbruch einer Kraftstoffleitung durch Biodiesel? N2 - Schadensteil: PME-Kraftstoffleitung Schadensmechanismus: Reibverschleiß und Schwingbruch Schadensursachen: Nichtbeständigkeit der Elastomereinlage in Befestigungsschelle gegen unplanmäßig ausgetretenen Biodiesel (PME); Schwingungen der Kraftstoffleitungen Schadensablauf: Elastomer versprödet, Schwingungen der Kraftstoffanlage, Reibverschleiß an der Befestigungsschelle, äußerliche oberflächliche Korrosion der Leitung; Schwingbruch der Kraftstoffleitung; Brand am Motor eines BHKWs T2 - 42. VDI-Jahrestagung CY - Würzburg, Germany DA - 29.09.2016 KW - Schwingbruch PY - 2016 VL - 42. VDI-Jahrestagung SP - 109 EP - 119 PB - VDI-Wissensforum GmbH AN - OPUS4-38284 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klingelhöffer, Hellmuth T1 - Demands to uncertainty annexes of ISO testing standards N2 - Es ist eine seit ca. 10 Jahren bestehende Politik des ISO Gremiums TC 164, für Normen von mechanischen Prüfverfahren einen Anhang zu entwickeln, der Angaben zur Berechnung der Messunsicherheit enthält. Bis auf wenige Ausnahmen enthalten heute ISO-Normen überwiegend informative Anhänge, die nur allgemeine Informationen zur Berechnung der Messunsicherheit enthalten. In dem Vortrag sollen die Nachteile einer solchen Vorgehensweise dargestellt werden. Es wird ein Vorschlag zur Verbesserung unterbreitet. Anhand von zwei einfachen Beispielen wird veranschaulicht, dass solche informativen Anhänge Messunsicherheiten erzeugen, die bei Erstellung durch unterschiedliche Prüflaboratorien nicht miteinander vergleichbar sind. Das ist nicht befriedigend. Von daher wird vorgeschlagen, einen normativen Anhang zu erstellen, der die Auftraggeber und Antragnehmer verpflichtet, eine Methode zur Berechnung der Messunsicherheit vertraglich auszuhandeln. Ferner wird in dem normativen Anhang darauf hingewiesen, dass beim Vergleich von Messunsicherheiten die Berechnungsgrundlage identisch sein muss. Ferner wird vorgeschlagen, einen informativen Anhang mit einem Beispiel zur Berechnung der Messunsicherheit einzuführen, um Auftraggebern und Auftragnehmern eine entsprechende Möglichkeit zur Berechnung an die Hand zu geben. Diese Methode ist ein pragmatischer Einstieg in die Entwicklung von Anhängen für ISO Normen, in denen die Messunsicherheit berechnet wird. Der Vorschlag enthält Mindestanforderungen. Eine Weiterentwicklung wird in der Zukunft angestrebt. T2 - ISO TC164 AHG1 CY - Tokyo, Japan DA - 28.10.2016 KW - Uncertainty annex KW - ISO materials testing standards KW - Normative annex KW - Uncertainty calculation PY - 2016 AN - OPUS4-38241 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Kasch, Thomas A1 - Binder, Christian A1 - Woitzek, Andreas A1 - Szypkowski, Marko A1 - Treisch, N. ED - Davis, S. E. ED - Steinberg, Th. A. T1 - Oxygen endurance testing of oxygen cylinder valves N2 - Cylinder valves for oxygen service that meet the standard DIN EN ISO 10297 should be safe, if properly handled by the user. In the last few years, however, the number of incidents with oxygen valves that has been reported to Federal Institute for Materials Research and Testing (BAM) has increased. According to the incident reports, incorrect handling can be ruled out. People were seriously injured and in most cases, the causes of these incidents were not clear. Very often, such incidents occurred during opening and closing of the valves. Therefore, the technical-scientific community has put the existing test methods for type testing more and more into question. Besides other mandatory tests, the above-mentioned standard allows to perform the endurance test with air or with nitrogen. This is appropriate for all other gases but not for oxygen. Up to now, this test does not consider the fact that cylinder valves also contain nonmetallic seat materials and lubricants that may react with oxygen in a dangerous way. Because of this unsatisfactory situation, BAM initiated a research project to perform endurance testing of cylinder valves for oxygen service much more practice related with oxygen. This test simulates very well real life situations when the cylinder valve is opened or closed. The first part of this project was the development of a new oxygen operated endurance tester in accordance with DIN EN ISO 10297. In a second part, endurance testing of valves with air and with oxygen was performed and the results were compared. In addition, another mandatory test of the standard, the oxygen pressure surge test was carried out on new valves and on valves that had undergone endurance tests with air or oxygen, to see the influence on the burn-out safety of such pre-stressed valves. This paper presents the main results of the project. The findings clearly speak for implementing the oxygen endurance test not only to DIN EN ISO 10297 but also to various other standards to increase the burn-out safety of oxygen cylinder valves. KW - Endurance testing KW - High pressure oxygen KW - Nonmetallic material KW - Lubricant KW - Ignition source KW - Incident research KW - Oxygen pressure surge PY - 2016 SN - 978-0-8031-7637-9 DO - https://doi.org/10.1520/STP1596-EB SN - 0899-6652 SN - 0066-0558 VL - 14 SP - 393 EP - 404 PB - ASTM International CY - West Conshohocken, PA. ET - STP 1596 AN - OPUS4-38243 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wollschläger, Nicole T1 - Biegeversuche an siliciumbasierten Nanodrähten N2 - Die Bildkorrelationssoftware Veddac 6 vom Fraunhofer ENAS wurde eingesetzt, um Biegeversuche an Si-basierten Nanostrukturen im Rasterelektronenmikroskop auszuwerten. Die Auswertung basiert auf der Verarbeitung einer Sequenz hochaufgelöster REM-Bilder. Die Veddac Software eignet sich besonders gut, um große Datenmengen und Bilder mit hohen Rauschen/geringen Kontrastunterschieden zu analysieren. Aus den Versuchen konnten verlässliche Kraft-Weg-Kurven ermittelt werden. Damit stellt das gezeigte, recht simple Verfahren eine Alternative zu bereits existierenden mechanischen Prüftests an Mikro/Nano-Objekten dar. T2 - Thementag Digitale Bildkorrelation CY - Chemnitz, Germany DA - 08.06.2016 KW - Bildkorrelation KW - Silicium Nanodrähte KW - Mechanisches Testen KW - Rasterelektronenmikroskop PY - 2016 AN - OPUS4-38246 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wollschläger, Nicole T1 - Biegeversuche an SI- und SIO2-Nanodrähten N2 - 3-Punkt Biegeversuche an Si-basierten Mikro/Nanodrähten wurden im REM mittels Mikromanipulator mit Kraftmessspitze durchgeführt. Die Kraft wurde nach Kalibrierung der Messspitze direkt abgegriffen. Die Auslenkung des Drahtes wurde durch eine Videosequenz im REM aufgenommen und anschließend über die Bildkorrelation ausgewertet. Kraft-Weg-Kurven konnten erstellt werden, um die elastischen Eigenschaften der Drähte zu ermitteln. Die Daten wurden mit FEM-Simulationen und Literatur verglichen. Bruchmechanische Eigenschaften wurden ebenfalls in guter Übereinstimmung mit anderen Verfahren quantifiziert. T2 - 4. Treffen AG "In-situ Prüfung im REM" CY - Kaiserslautern, Germany DA - 22.03.2016 KW - Bildkorrelation KW - Silicium Nanodrähte KW - Mechanisches Testen KW - Rasterelektronenmikroskop PY - 2016 AN - OPUS4-38248 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schönfelder, Thorsten A1 - Deuerler, F. ED - Schönfelder, Thorsten T1 - Thermische Betriebslasten von Atemluftflaschen im Feuerwehreinsatz, Teil I N2 - Atemluftflaschen aus Faserverbundwerkstoffen werden im Feuerwehrbetrieb hohen thermischen Belastungen ausgesetzt. Der thermisch sichere Bereich dieser Behälter ist jedoch heutzutage noch nicht einschätzbar. Deshalb haben es sich die Bundesanstalt für Materialforschung und -prüfung (BAM) im Austausch mit der Bergischen Universität Wuppertal zur Aufgabe gemacht, die Auswirkungen dieser Betriebslasten zu untersuchen. Die Erkenntnisse dieser Untersuchungsreihe werden genutzt, um einzuschätzen, ob es sicherheitstechnisch notwendig ist, besondere thermische Betriebsbedingungen in normativen Prüfkriterien zu berücksichtigen. In einem ersten Schritt wurden Typ-III-Atemluftflaschen der Berliner Feuerwehr Umgebungsbedingungen des typischen Belastungsprofils der Brandbekämpfung (130 °C bis 250 °C, 10 Minuten) ausgesetzt, um die Erwärmung des Behältermaterials zu erfassen. Da die Größe der bestrahlten Oberfläche in einem Brandeinsatz nicht bekannt ist, erfolgte zusätzlich eine Variation der Strahlungsexposition. Strömungsprozesse, die in einem Brandeinsatz den Behälter von innen kühlen, wurden in diesem ersten Untersuchungsabschnitt noch nicht betrachtet. Es konnte gezeigt werden, dass der Aluminium-Liner einer Typ-III-Atemluftflasche einen erheblichen Einfluss auf die Temperaturverteilung im Behältermaterial ausübt. Die hohe Leitfähigkeit des Aluminiums führt bei Verringerung der bestrahlten Behälteroberfläche zu hohen Temperaturgradienten innerhalb der Behälterwand. Die Materialtemperaturen in der Atemluftflasche konnten für das Belastungsprofil der Brandbekämpfung auf ein typisches Temperaturintervall eingegrenzt werden. Die Grenzen liefern Aussagen zur exponierten Behälteroberfläche und liegen zwischen einseitiger und Vollbestrahlung. KW - Composite KW - Druckgasbehälter KW - Sicherheit KW - Feuerwehr PY - 2016 SN - 2191-0073 VL - 6 IS - 11/12 SP - 29 EP - 34 PB - Springer CY - Düsseldorf AN - OPUS4-38600 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Naghib-zadeh, H. A1 - Oder, Gabriele A1 - Hesse, J. A1 - Reimann, T. A1 - Töpfer, J. A1 - Rabe, Torsten T1 - Effect of oxygen partial pressure on co-firing behavior and magnetic properties of LTCC modules with integrated NiCuZn ferrite layers N2 - Low-κ dielectric LTCC was developed, to realize successful co-firing with NiCuZn ferrite tapes. A critical high-temperature process in the production of highly integrated LTCC modules is the migration of silver from inner conductors into the LTCC glass phase. Intensive silver migration causes strong deformation of LTCC multilayers during firing in air. Silver migration into the LTCC glass phase depends on oxygen content of the sintering atmosphere and can be minimized by sintering in nitrogen atmosphere. However, partial decomposition of NiCuZn-ferrite and formation of cuprite was observed during sintering in nitrogen and, consequently, the permeability of the ferrite decreases. As shown by a combined XRD/thermogravimetric study the co-firing of LTCC modules with silver metallization and integrated ferrite layer demands precise adjustment of oxygen partial pressure. KW - Ferrite KW - Silver diffusion KW - Co-firing KW - LTCC PY - 2016 DO - https://doi.org/10.1007/s10832-016-0043-0 SN - 1385-3449 SN - 1573-8663 VL - 37 IS - 1-4 SP - 100 EP - 109 PB - Springer Science+Business Media CY - New York AN - OPUS4-38603 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Trommsdorf, Stephan T1 - Einsatzmöglichkeiten für binäre Sprengstoffe N2 - Binäre Sprengstoffe sind Explosivstoffe die direkt am Einsatzort aus nicht explosionsfähigen Chemikalien zubereitet werden können. Diese Explosivstoffe werden bereits seit vielen Jahren in unterschiedlichen Formen angeboten. Besonders Interessant ist der Einsatz in Bereichen, die die Lagerung oder den Transport von Explosivstoffen ausschließen. Beispielhaft sei hier der Lufttransport von Sprengladungen zur Beseitigung von Landminen und UXO. Der Vortrag gibt einen Überblick über die Geschichte, Funktionsweise und Einsatzmöglichkeiten von binären Sprengstoffen. T2 - Jahrestreffen der Sprengberechtigten des THW CY - Paulinenaue, Germany DA - 21.10.2016 KW - Sprengstoff PY - 2016 AN - OPUS4-38612 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bonse, Jörn A1 - Höhm, S. A1 - Kirner, Sabrina V. A1 - Rosenfeld, A. A1 - Krüger, Jörg T1 - Laser-induced periodic surface structures — a scientific evergreen N2 - Laser-induced periodic surface structures (LIPSS, ripples) are a universal phenomenon and can be generated on almost any material upon irradiation with linearly polarized radiation. With the availability of ultrashort laser pulses, LIPSS have gained an increasing attraction during the past decade, since these structures can be generated in a simple single-step process, which allows a surface nanostructuring for tailoring optical, mechanical, and chemical surface properties. In this study, the current state in the field of LIPSS is reviewed. Their formation mechanisms are analyzed in ultrafast time-resolved scattering, diffraction, and polarization constrained double-pulse experiments. These experiments allow us to address the question whether the LIPSS are seeded via ultrafast energy deposition mechanisms acting during the absorption of optical radiation or via self-organization after the irradiation process. Relevant control parameters of LIPSS are identified, and technological applications featuring surface functionalization in the fields of optics, fluidics, medicine, and tribology are discussed. KW - Laser ablation KW - Nanostructures KW - Surface functionalization KW - Surface texture KW - Laser-induced periodic surface structures (LIPSS) PY - 2017 DO - https://doi.org/10.1109/JSTQE.2016.2614183 SN - 1077-260X SN - 1558-4542 VL - 23 IS - 3 SP - 9000615 PB - IEEE AN - OPUS4-38633 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Abere, M. J. A1 - Zhong, M. A1 - Krüger, Jörg A1 - Bonse, Jörn T1 - Ultrafast laser-induced morphological transformations N2 - Ultrafast laser processing can be used to realize various morphological surface transformations, ranging from direct contour shaping to large-area-surface functionalization via the generation of “self-ordered” micro- and nanostructures as well as their hierarchical hybrids. Irradiation with high-intensity laser pulses excites materials into extreme conditions, which then return to equilibrium through these unique surface transformations. In combination with suitable top-down or bottom-up manufacturing strategies, such laser-tailored surface morphologies open up new avenues toward the control of optical, chemical, and mechanical surface properties, featuring various technical applications especially in the fields of photovoltaics, tribology, and medicine. This article reviews recent efforts in the fundamental understanding of the formation of laser-induced surface micro- and nanostructures and discusses some of their emerging capabilities. KW - Laser ablation KW - Laser-induced periodic surface structures (LIPSS) KW - Surface morphology KW - Oxidation KW - Tribology PY - 2016 DO - https://doi.org/10.1557/mrs.2016.271 SN - 0883-7694 SN - 1938-1425 VL - 41 IS - 12 SP - 969 EP - 974 PB - Cambride University Press AN - OPUS4-38637 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Barnefske, Lena T1 - Self-healing polymers N2 - This talk gives an overview about self-healing polymers. A classification of the three self-healing approaches “capsule based”, “vascular” and “intrinsic” self-healing is explained. Research in these fields is demonstrated by showing current work from different research groups. Followed by an outlook of non-polymeric self-healing in the field of concrete and asphalt. The talk ends with a short overview of prospective applications. T2 - Soft Matter v2.0, FU Berlin CY - Berlin, Germany DA - 12.12.2016 KW - Self-healing KW - Selbstheilend PY - 2016 AN - OPUS4-38666 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klinge, A. A1 - Richter, Matthias T1 - Reduktion von Lüftungstechnik durch den Einsatz klimasteuernder Naturbaustoffe – Ergebnisse aus dem EU Forschungsvorhaben H-House und der Praxis N2 - Die vorgestellte Studie, die ihm Rahmen des EU finanzierten Forschungsvorhaben H-House entstanden ist schafft eine breite wissenschaftliche Basis für das Bauen mit reduzierter bzw. ohne mechanische Lüftung. Sie geht davon aus, dass es ressourcenschonendere Lösungsansätze gibt, die nicht nur die Anforderungen an die oben aufgeführten Aspekte erfüllen, sondern auch zu einer ganzheitlich verbesserten Wohngesundheit beitragen. Es soll nachgewiesen werden, dass sich durch den Einsatz von emissionsarmen, klimasteuernden Naturbaustoffen in Verbindung mit einer dampfdiffusionsoffenen Gebäudehülle und einem angemessenen Glasanteil, eine stabile Raumluftfeuchte und ein gesundes Raumklima in Wohngebäuden einstellen lässt. T2 - Lehm 2016 - 7. Internationale Fachtagung für Lehmbau CY - Weimar, Germany DA - 12.11.2016 KW - Natürliche Baumaterialien KW - Schadstoffemission KW - Schadstoffadsorption KW - Wasserdampfsorption KW - Lüftung PY - 2016 AN - OPUS4-38672 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dabah, Eitan A1 - Pfretzschner, Beate A1 - Schaupp, Thomas A1 - Kardjilov, N. A1 - Manke, I. A1 - Boin, M. A1 - Woracek, R. A1 - Griesche, Axel T1 - Time-resolved Bragg-edge neutron radiography for observing martensitic phase transformation from austenitized super martensitic steel N2 - Neutron Bragg-edge imaging was applied for the visualization of a γ-Austenite to α'-martensite phase transformation. In the present study, a super martensitic stainless steel sample was heated until complete austenitization and was subsequently cooled down to room temperature. The martensitic phase Transformation started at Ms = 190 °C. Using a monochromatic neutron beam with λ = 0.390 nm, the transmitted intensity was significantly reduced during cooling below Ms, since the emerging martensitic phase has a higher attenuation coefficient than the austenitic phase at this wavelength. The phase Transformation process was visualized by filming the transmission images from a scintillator screen with a CCD camera with a temporal resolution of 30 s and a spatial resolution of 100 µm. KW - Neutron imaging KW - Bragg-edge imaging KW - Phase transformation PY - 2017 DO - https://doi.org/10.1007/s10853-016-0642-9 SN - 0022-2461 SN - 1573-4803 VL - 52 IS - 6 SP - 3490 EP - 3496 AN - OPUS4-38574 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin A1 - Burkert, Andreas A1 - Heyn, A. T1 - Korrosionsuntersuchungen mit gelartigen Elektrolyten an natürlich gebildeten Zinkdeckschichten N2 - Ein neuer Ansatz bei elektrochemischen Korrosionsuntersuchungen kann durch den Einsatz von gelartigen Elektrolyten als Alternative zu wässrigen Prüfelektrolyten beschritten werden. Gelartige Elektrolyte ermöglichen minimalinvasive Untersuchungen an natürlich gebildeten Zinkdeckschichten. Dadurch können korrosionsrelevante Kennwerte ermittelt werden, die Aussagen zur Deckschichtbildung und zur Stabilität der gebildeten Deckschichten erlauben. In diesem Beitrag wird anhand verschiedener Deckschichtzustände an Zink der Mehrwert von gelartigen Elektrolyten für die Korrosionsforschung verdeutlicht. N2 - A new approach in electrochemical corrosion testing includes the use of gel-type electrolytes as an alternative to aqueous test electrolytes. Gel-type electrolytes enable minimally invasive studies of naturally formed zinc coatings. Thus, corrosion-relevant parameters can be determined that allow conclusions on layer formation and layer stability. This contribution will clarify the value of gel-type electrolytes for corrosion research at the example of various coatings on zinc. T2 - Tagung Werkstoffprüfung 2016 CY - Neu-Ulm, Germany DA - 01.12.2016 KW - Zinkdeckschichten KW - Zinc coatings KW - Korrosionsprüfung KW - Corrosion testing KW - Gelartige Elektrolyte KW - Gel-type electrolytes KW - Deckschichtbildung KW - Layer formation PY - 2016 SN - 978-3-514-00830-4 SP - 125 EP - 130 PB - Verlag Stahleisen GmbH CY - Düsseldorf AN - OPUS4-38578 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Binder, J. R. T1 - Integration von gedruckten, steuerbaren Mikrowellenkomponenten in LTCC Module N2 - Rekonfigurierbare Mikrowellenkomponenten spielen in modernen Kommunikationssystemen eine wichtige Rolle, um den zunehmenden Anforderungen in Bezug auf Funktionalität und Flexibilität der Systeme gerecht zu werden. Für die Realisierung steuerbarer Mikrowellenbauteile eignen sich verschiedene Technologien, wie z. B. die Halbleitertechnik, mikroelektromechanische Systeme (MEMS) oder ferroelektrische Dünn- und Dickschichten. Prinzipiell zeichnen sich ferroelektrische Materialien durch hohe Schaltgeschwindigkeiten, einen vernachlässigbaren Leistungsverbrauch und geringe Prozesskosten aus. Insbesondere ferroelektrische Dickschichten auf Basis von Barium-Strontium-Titanat (BaxSri-xTiCb, BST) stellen aussichtsreiche Systeme für den Einsatz im Frequenzbereich bis ca. 12 GHz dar. Allerdings unterliegt die Herstellung dieser BST-Dickschichtvaraktoren einer Einschränkung: Aufgrund der erforderlichen hohen Sintertemperatur von über 1100°C ist die Anordnung der Varaktoren auf planare Strukturen begrenzt. In diesem Beitrag wird zum einen die Entwicklung von BST-ZnO-B203 Komposit-Dickschichten zur Verringerung der Sintertemperatur auf 850-900°C präsentiert und die Material- und Bauteileigenschaften der Komposite bzw. entsprechender MIM-(metal-insulator-metal) Varaktoren mit planar strukturierten Varaktoren auf Basis von BST-Dickschichten verglichen. Zum anderen wird die Integration solcher MIM-Varaktoren auf Basis der niedrigsinternden BST-Komposite in LTCC Module aufgezeigt. T2 - DKG Herbstsymposium CY - Erlangen, Germany DA - 30.11.2016 KW - Mikrowellenkomponenten KW - Phasenschieber KW - Siebdrucken KW - LTCC PY - 2016 AN - OPUS4-38658 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mauclair, C. A1 - Mermillod-Blondin, A. A1 - Mishchik, K. A1 - Bonse, Jörn A1 - Rosenfeld, A. A1 - Colombier, J. P. A1 - Stoian, R. T1 - Excitation and relaxation dynamics in ultrafast laser irradiated optical glasses N2 - We discuss the dynamics of ultrashort pulsed laser excitation in bulk optical silica-based glasses (fused silica and borosilicate BK7) well-above the permanent modification threshold. We indicate subsequent structural and thermomechanical energy relaxation paths that translate into positive and negative refractive index changes, compression and rarefaction zones. If fast electronic decay occurs at low excitation levels in fused silica via self-trapping of excitons, for carrier densities in the vicinity of the critical value at the incident wavelength, persistent long-living absorptive states indicate the achievement of low viscosity matter states manifesting pressure relaxation, rarefaction, void opening and compaction in the neighboring domains. An intermediate ps-long excited carrier dynamics is observed for BK7 in the range corresponding to structural expansion and rarefaction. The amount of excitation and the strength of the subsequent hydrodynamic evolution is critically dependent on the pulse time envelope, indicative of potential optimization schemes. KW - Ultrafast laser excitation KW - Refractive index engineering KW - Glasses KW - Carrier plasmas KW - Pulse shaping PY - 2016 DO - https://doi.org/10.1017/hpl.2016.45 SN - 2095-4719 SN - 2052-3289 VL - 4 SP - e46, 1 EP - 8 PB - Cambridge University Press AN - OPUS4-38689 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wäsche, Rolf T1 - Tribological studies on polyetherimide composites sliding against steel under reciprocating conditions N2 - Results of tribological tests on polyetherimide composites were presented. The tests were carried out at room temperature as well as at 120°C. Counter body was steel 100Cr6. T2 - PolyTrib 2016. 2nd International Conference on Polymer Tribology CY - Ljubljana, Slovenia DA - 15.09.2016 KW - PEI KW - Composites KW - Polyetherimide KW - Temperature KW - Steel PY - 2016 AN - OPUS4-38690 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Trommsdorf, Stephan T1 - Gefährdung von Einsatzkräften durch Kampfstoffe, USBV und UXO N2 - Einsatzkräfte des THW und anderer humanitärer Einrichtungen sind insbesondere im Rahmen von Auslandseinsätzen verstärkt Gefährdungen durch Kampfstoffe, unkonventionelle Brand- und Sprengvorrichtungen (USBV) und sog. Blindgängern und zurückgelassener Munition (UXO) ausgesetzt. Dieses Seminar richtet sich insbesondere an Einsatzkräfte ohne militärische oder sprengtechnische Vorkenntnisse und soll primär für diesen Gefährdungsbereich sensibilisieren und den Eigenschutz verbessern. Es handelt sich hierbei ausdrücklich nicht um eine Heranführung an den Umgang mit Explosivstoffen, sondern um eine Information zur Gefahrenabwehr und Gefahrenvermeidung. T2 - Seminar für Einsatzkräfte des THW CY - Berlin, Germany DA - 6.6.2016 KW - Explosivstoffe PY - 2016 AN - OPUS4-38613 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Griepentrog, Michael T1 - Zwei neue Normprojekte für die Instrumentierte Eindringprüfung: „Linear elastische dynamische Eindringprüfung“ und Eindringkriechen und zeitabhängige Eigenschaften N2 - Mechanische Eigenschaften von Materialien im Mikro- und Nanobereich werden heute mit der Instrumentierten Eindringprüfung bestimmt. Das Verfahren ist bereits umfangreich in der DIN EN ISO 14577 Teil 1-4 genormt. Im Ergebnis des EU EMRP Projekts Dynamic mechanical properties and long-term deformation behavior of viscous materials (MEPROVISC)“ wurden die zwei neuen Normprojekte für die Instrumentierte Eindringprüfung „Linear elastische dynamische Eindringprüfung“ und „Eindringkriechen und zeitabhängige Eigenschaften“ vorgeschlagen und mit deren Bearbeitung im ISO/TC 164/SC3 Hardness Testing begonnen. Ausgehend von der Darstellung der wesentlichen Ergebnisse des Projekts MEPROVISC werden die Grundzüge der neuen Normen in Bezug auf Kalibrierung, Methodik, Auswertung und Bestimmung der Messunsicherheit erläutert. Weiterhin werden die Möglichkeiten der aktiven Mitarbeit an diesen Normprojekten aufgezeigt. T2 - Tagung Werkstoffprüfung 2016 CY - Neu-Ulm, Germany DA - 01.12.2016 KW - Instrumentierte Eindringprüfung KW - Dynamische Materialeigenschaften KW - Kriechen KW - Normung PY - 2016 AN - OPUS4-38597 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Winkelmann, Aimo A1 - Nolze, Gert T1 - Channeling-enhanced EDX for polarity resolved crystal orientation determination N2 - Using channeling-enhanced energy-dispersive X-ray spectroscopy (EDX), we demonstrate polarity sensitive orientation determination of a non-centrosymmetric crystal in the scanning electron microscope. The authors observe a characteristic asymmetry in the channeling-enhanced, angle-dependent EDX data of a GaAs sample, which is in good agreement to simulations using the dynamical theory of diffraction for the incident electron beam. This allows us to assign the orientation of the GaAs crystal according to the non-centrosymmetric point group. The method shown here overcomes the limitation of a reduced point-group sensitivity of electron backscatter diffraction Patterns and electron channeling patterns for crystalline phases that contain atoms of approximately equal electron scattering cross sections. KW - Channeling KW - EDX KW - EDS KW - Composition KW - GaAs KW - GaP PY - 2016 DO - https://doi.org/10.1002/crat.201600258 SN - 0232-1300 SN - 0023-4753 VL - 51 IS - 12 SP - 752 EP - 756 AN - OPUS4-38098 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhao, F. A1 - Li, G. A1 - Österle, Werner A1 - Häusler, Ines A1 - Zhang, G. A1 - Wang, T. A1 - Wang, Q. T1 - Tribological investigations of glass fiber reinforced epoxy composites under oil lubrication conditions N2 - The tribological performance of short glass fibers (SGF),solid lubricants and silica nanoparticles filled epoxy (EP) composites was investigated under oil lubrication conditions. It is demonstrated that the addition of SGF greatly reduces the friction and wear of EP. However, further addition of solid lubricants and silica nanoparticles does not change obviously the friction and wear. It is identified that the high tribological performance of SGF reinforced EP is related to the high load carrying capacity and abrasion resistance of SGF. The nanostructure of the tribofilm was comprehensively characterized. It is deemed that the tribofilm plays an important role in the tribological performance by avoiding the direct rubbing of the sliding pairs exposed to boundary and mixed lubrication conditions. KW - Reinforced epoxy composites KW - Short glass fiber KW - Oil lubrication KW - Tribofilm PY - 2016 DO - https://doi.org/10.1016/j.triboint.2016.07.002 SN - 0301-679X VL - 103 SP - 208 EP - 217 PB - Elsevier Ltd. AN - OPUS4-38145 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Werkstoffverträglichkeit von Behältern für die Beförderung gefährlicher Güter N2 - Die BAM-Liste - Anforderungen an Tanks für die Beförderung gefährlicher Güter – mit den Beständigkeitsbewertungen metallischer und polymerer Werkstoffe ist Grundlage für die stoffbezogenen Baumusterzulassungen für Tankcontainer und ortsbewegliche Tanks zur Beförderung gefährlicher Güter durch die BAM seit der Herausgabe der 1. Auflage 1989. Diese Beständigkeitsbewertungen werden nicht nur bundesweit, sondern weltweit als Erkenntnisquelle genutzt. Für die Zulassung von Kesselwagen und Tankfahrzeugen werden diese Daten auch herangezogen. Die Werkstoffbeständigkeitsdaten und der damit verbundene Informationsservice der BAM haben mit Sicherheit dazu beigetragen, Leckagen von Tanks aufgrund des Einsatzes von Tanks/Kesselwagen aus einem gegenüber dem Füllgut unbeständigem Tankwerkstoff oder Dichtungswerkstoff zu vermeiden. T2 - 25. Berlin-Brandenburger Gefahrguttage CY - Berlin, Germany DA - 07.11.2016 KW - Beständigkeitsbewertung KW - Tankwerkstoffe KW - Gefahrguttransport PY - 2016 AN - OPUS4-38153 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wilrich, Cordula A1 - Schröder, Volkmar T1 - Ergänzungen und Änderungen der technischen Regeln zu Gasen N2 - Die drei technischen Regeln zu Gasen sind ergänzt und grundlegend überarbeitet worden. Die Neufassungen der TRGS 407 "Tätigkeiten mit Gasen - Gefährdungsbeurteilung" und der TRBS 3145/TRGS 745 "Ortsbewegliche Druckgasbehälter - Füllen, Bereithalten, innerbetriebliche Beförderung, Entleeren" sind bereits im Gemeinsamen Ministerialblatt veröffentlicht und können auf der Internetseite der BAuA heruntergeladen werden. Die Neufassung der TRBS 3146/TRGS 746 "Ortsfeste Druckanlagen für Gase" wurde im Ausschuss für Gefahrstoffe und im Ausschuss für Betriebssicherheit verabschiedet und ihre Veröffentlichung wird in den nächsten Wochen erwartet. Aufgabe der neuen technischen Regeln für Gase war es, die Lücken, die durch das Außerkrafttreten des umfangreichen bisherigen Regelwerks für Gase (insbesondere TRG, TRB und TRAC) entstanden waren, mit einem neuen, schlankeren und an der Gefährdung orientierten Regelwerk zu schließen. Die 2013 und 2014 veröffentlichten ersten Fassungen der drei technischen Regeln waren allerdings noch zu vervollständigen. Die bisher noch nicht eingearbeiteten Regelungen zu Acetylen, zu Füllanlagen für ortsfeste Druckanlagen für Gase sowie einige spezifische Regelungen zu Flüssiggas sind nun in die technischen Regeln zu Gasen integriert worden. Außerdem wurde die Überarbeitung genutzt, um Rückmeldungen aus der Praxis, insbesondere zur Aufstellung von ortsbeweglichen Druckgasbehältern, in die Neufassungen einfließen zu lassen. Die umfangreichen Ergänzungen führten dann auch zu einer Neustrukturierung der technischen Regeln, die vor allem der Verbesserung der Anwenderfreundlichkeit dienen soll. Der vorliegende Beitrag stellt die neugefassten Technischen Regeln zu Gasen vor und geht dabei insbesondere auf die aktuellen Ergänzungen und Änderungen ein. KW - Gase KW - Technische Regeln KW - TRGS KW - TRBS KW - Arbeitsschutz PY - 2016 SN - 2191-0073 VL - 6 IS - 9 SP - 47 EP - 54 PB - Springer-VDI-Verlag CY - Düsseldorf AN - OPUS4-38154 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zerbst, Uwe A1 - S., Romano A1 - D., Manenti A1 - S., Beretta T1 - Semi-probabilistic method for residual lifetime of aluminothermic welded rails with foot cracks N2 - One of the most frequent and dangerous failure modes in continuous welded rails is fatigue crack Propagation terminated by brittle fracture. Due to the brittleness of the weld material and HAZ and the scatter in its mechanical properties, a statistical approach is necessary. The paper deals with surface cracks at the foot base of aluminothermic welded rails, developing a probabilistic methodology for determining the day by day prospective failure probability. The investigations presented here comprise weld material characterization, simulation of fatigue crack propagation and finally the determination of the failure probability using the Monte Carlo method. The effect of various parameters, such as axle weight, Initial crack size, residual stresses, fatigue crack propagation threshold and date of inspection were analyzed. The results show that, independent of the date of the last inspection, almost any failure event happens in wintertime. This is in accordance with practical experience. However, from the proposed analysis it is evident that the main parameter controlling rail fracture is not only the minimum local temperature, but the temperature range over the whole year. Finally, the results are compared to the standard rail classification method. KW - Railway rails KW - Foot crack KW - Fatigue crack KW - Failure probability KW - Residual lifetime PY - 2016 DO - https://doi.org/10.1016/j.tafmec.2016.05.002 SN - 0167-8442 VL - 85 IS - Part B SP - 398 EP - 411 PB - Elsevier AN - OPUS4-38156 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Christian, Klinger T1 - Schwingbruch einer Kraftstoffleitung durch Biodiesel? N2 - Schadensteil: PME-Kraftstoffleitung Schadensmechanismus: Reibverschleiß und Schwingbruch Schadensursachen: Nichtbeständigkeit der Elastomereinlage in Befestigungsschelle gegen unplanmäßig ausgetretenen Biodiesel (PME); Schwingungen der Kraftstoffleitungen Schadensablauf: Elastomer versprödet, Schwingungen der Kraftstoffanlage, Reibverschleiß an der Befestigungsschelle, äußerliche oberflächliche Korrosion der Leitung; Schwingbruch der Kraftstoffleitung; Brand am Motor eines BHKWs T2 - VDI-Jahrestagung Schadensanalyse CY - Würzburg, Germany DA - 29.09.2016 KW - Reibverschleiß KW - Schwingbruch PY - 2016 AN - OPUS4-38160 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nolze, Gert T1 - Interphase boundary characterization in duplex steel and iron meteorites using EBSD technique N2 - The properties of materials are mainly described by the orientation distribution of the crystalline phases in a material. Beside the so considered anisotropy also the grain as well as phase boundaries are of extreme importance for a whole string of properties, e.g. the strength of a material. On the example of the interface between fcc and bcc iron the discovered and derived models are discussed. Although the common models are based on the crystal lattice description, the atomic configuration on the interface is analysed. Since experimentally a wide spread of orientations data appears the consideration of the frequency distribution is proposed to find at least the main orientation relationship between fcc and bcc. High-indexed pole figures as well as the Euler subspace are introduced in order to increase the accuracy and to compare different measurements. For the sake of simplicity EBSD measurements on iron meteorites are used since they commonly consist of large fcc single crystals which transformed to a low and very specific number of bcc grains. In special cases the described procedure could also be used for steels. KW - Orientation relationships KW - Electron backscatter diffraction KW - Steel KW - Iron meteorites KW - Kurdjumov-Sachs KW - Nishiyama-Wassermann PY - 2006 SN - 1733-3490 SN - 0004-0770 SN - 0860-7052 VL - 51 IS - 1 SP - 15 EP - 22 AN - OPUS4-38030 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Glowacka, A. A1 - Wozniak, M. J. A1 - Nolze, Gert A1 - Swiatnicki, W. A. T1 - Hydrogen induced phase transformations in austenitic-ferritic steel N2 - The hydrogen influence on the microstructure of the austenitic-ferritic Cr22-Ni5-Mo3 stainless steel was investigated. Cathodic hydrogen charging was performed electrochemically from aqueous solution of 0.1M H2SO4 with hydrogen entry promoter addition. The aim of this study was to reveal microstructural changes appearing during the hydrogen charging and particularly to clarify the occurrence of phase transformations induced by hydrogen. The specific changes in both phases of steel were observed. In the ferritic phase, strong increase of dislocation density was noticed. Longer time of hydrogen charging leaded also to the strips and twin plates formation in ferrite phase. In the austenitic phase, the generation of stacking faults, followed by the formation of α' martensite was remarked. KW - Steel KW - Hydrogen KW - Embrittlement KW - Electron backscatter diffraction KW - SEM PY - 2006 DO - https://doi.org/10.4028/www.scientific.net/SSP.112.133 SN - 1662-9779 VL - 112 SP - 133 EP - 140 AN - OPUS4-38031 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nolze, Gert A1 - Geist, V. T1 - A new method for the investigation of orientation relationships in meteoritic plessite N2 - The orientation relationship (OR) between the bcc and fcc phase in the plessite microstructure of the iron meteorites Watson, Agpalilik and Gibeon has been analysed in a scanning electron microscope using electron back-scattered diffraction (EBSD). A very strong OR exists, independently on the analysed plessite type and the observed spreading of single orientation data. The agreement between the experimental orientation distribution and existing models varies for each meteorite. The black plessite in the Agpalilik corresponds to the Nishiyama-Wassermann model whereas the Duplex plessite of the Gibeon meteorite shows an OR close to the Kurdjumov-Sachs model. The Watson meteorite is strongly deformed so that a general OR is difficult to determine due to the blurred experimental orientation distribution. KW - Meteorite KW - Orientation relationship KW - Steel KW - Electron backscatter diffraction KW - Kurdjumov-Sachs KW - Nishiyama-Wassermann PY - 2004 DO - https://doi.org/10.1002/crat.200310193 SN - 0023-4753 SN - 0232-1300 VL - 39 IS - 4 SP - 343 EP - 352 AN - OPUS4-38032 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Nolze, Gert ED - Sen Gupta, S. P. ED - Chatterjee, P. T1 - PowderCell : a mixture between crystal structure visualizer, simulation and refinement tool N2 - The program PowderCell is a crystallographic tool for visualization of Crystal structures. However, it offers also non-conventional features like the fulautomatical generation of subgroups or the consideration of non-standard settings of space-group types. On the one Hand the program is very useful for non-crystallographers who like to get an impression of the atomic arrangement within the unit cell. But also for crystallographers it is recommendable because it contains a lot of additional information which can be extracted and used like data given in the International Tables for Crystallography, Vol. A. However, the most important advantage of the program is the simultaneous calculation of the X-ray or neutron diffraction powder patterns for a mixture of up to 10 crystalline phases. Between more than 7 different characteristic radiations can be chosen and their influence on the resulting powder pattern can be studied. Furthermore, experimental diffractograms can be analysed using a refinement procedure. The implemented LeBail-algorithm allows the investigation of unknown phases. In combination with the refinement algorithm an interface to Shelx offers the possibility for a step by step ab initio structure analysis. Certainly, the user-friendly shell is one reason that especially users who are not so familar with space-group symmetry, crystal structure data or diffractometry use this powerful tool for the solution of scientific or analytical problems as well as in teaching. KW - XRD KW - Simulation KW - Crystal structure KW - Neutron diffraction PY - 2002 SN - 8177642626 SN - 9788177642629 SP - 146 EP - 155 PB - Allied Publishers CY - Kolkata, India AN - OPUS4-38035 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Nolze, Gert ED - Sen Gupta, S. P. ED - Chatterjee, P. T1 - The determination of residual stress N2 - X-ray stress analysis on crystalline materials is based on the determination of elastic lattice strains. The strains described by the shift of peak positions are converted to stresses by the means of theory of elasticity. The development of the sin2ψ-method of X-ray stress analysis introduced an enormous progress in X-ray stress analysis during the last decades. This report outlines some important elements of X-ray physics and fundamentals of theory of elasticity. The Standard measuring procedure are described and special experimental differences to the common powder diffractometry are outlined. KW - XRD KW - Residual stress PY - 2002 SN - 81-7764-262-6 SN - 9788177642629 SP - 77 EP - 83 PB - Allied Publishers CY - Kolkata, India AN - OPUS4-38036 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nagelschmidt, Sven A1 - Probst, Ulrich A1 - Völzke, Holger A1 - Wolff, Dietmar T1 - Long-term investigations of metal seals for storage casks of radioctive materials N2 - The Bundesanstalt für Materialforschung und –prüfung (BAM) is a federal institute for materials research and testing in Germany and has been involved in the qualification and safety evaluation procedures of metal seals from the early beginning of the interim storage licensing procedures for radioactive materials, stored in dual purpose casks. Regarding this subject, BAM investigates the long-term behavior of metal seals under the influence of temperature using experimental data and analytical approaches. The development of numerical models is in progress as well. Systematic experimental investigations performed by BAM indicate a continuous decrease of the remaining seal force and the usable resilience considering the leak tightness. Hence, there is a fundamental interest of describing time and temperature dependency to gain predictable values for the long-term behavior and to achieve reliable results with help of short-term tests. The paper gives an overview about the sealing principle, test program and test results of metal seals of the type HELICOFLEX® HN200. The aging effect, respectively the long-term behavior in dependency of time and temperature, are introduced for two different outer liner materials, aluminum and silver. T2 - PVP ASME Conference CY - Vancouver, Canada DA - 17.07.2016 KW - Long-Term Behaviour KW - Metal Seal KW - Metal Gasket PY - 2016 SN - 978-0-7918-5045-9 VL - 7 SP - 63596-1 EP - 63596-5 AN - OPUS4-38039 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönhals, Andreas T1 - Broadband dielectric spectroscopy as an orthogonal tool to mechanical analysis – From theory to applications N2 - The basics of broadband dielectric spectroscopy were introduced in detail. The analysis of the data was discussed. As application of broadband dielectric spectroscopy the alpha-relaxation (dynamic glass transition), the chain dynamics of polymers, and the behavior of a high performance polymer were illustrated. T2 - Geesthachter Polymertage CY - Geesthcht, Germany DA - 08.11.2016 KW - Broadband dielectric spectroscopy PY - 2016 AN - OPUS4-38185 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bettge, Dirk A1 - Klinger, Christian T1 - Aufbau einer Wissensbasis zu Bruchflächen und Gefüge in der fraktographischen online-Datenbank N2 - In einer fraktographischen online-Datenbank werden Informationen zum Bruchverhalten von technischen Werkstoffen zusammengetragen. Primäres Ziel ist die kontrollierte Erzeugung von Brüchen und deren anschließende Analyse, aber auch Beispiele aus Schadensfällen werden eingestellt. Die makroskopischen und mikroskopischen Merkmale von Bruchflächen, die Art der Beanspruchung und die dazugehörigen Werkstoffgefüge werden in Datensätzen zusammengefasst, die der interessierten Fachöffentlichkeit zu Verfügung stehen. T2 - Metallographietagung 2016 CY - Berlin, Germany DA - 21.9.2016 KW - Fraktografie KW - Datenbank KW - Bruchverhalten KW - Schadensanalyse PY - 2016 SN - 978-3-88355-412-9 VL - 50 SP - 3 EP - 12 PB - DGM AN - OPUS4-38189 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bettge, Dirk A1 - Sonnenburg, Elke A1 - Klinger, Christian T1 - Metallographische Zielpräparation von Ungänzen im Zusammenspiel mit ZfP-Methoden N2 - Oft sind von außen nicht sichtbare „Ungänzen“ im Innern die Ursache für das Versagen von Bauteilen. In manchen Fällen genügt eine herkömmliche metallographische Präparation, um der Schadensursache auf die Spur zu kommen. In anderen Fällen aber sind die Ungänzen zu klein oder ihre Lage zu ungewiss, um sie mit zufälligen Schnitten zu treffen. Zudem würde man durch Fehlversuche das Bauteil zu stark schädigen und so wertvolle Spuren verlieren sowie die weitere Untersuchbarkeit einschränken. In solchen Fällen ist es im wahrsten Sinn des Wortes zielführend, die Ungänzen mit Hilfe eines räumlich abbildenden ZfP-Verfahrens zu lokalisieren und dann mit den erhaltenen Koordinaten eine metallographische Zielpräparation präzise durchzuführen. Als Methoden kommen z.B. Mikro-Computer-Tomographie (µCT) und Tauch-Ultraschall in Frage. Bauteile können kleine elektronische Komponenten sein, aber auch große Bauteile wie Wellen aus Fahrzeugen oder Anlagen. T2 - Metallographietagung 2016 CY - Berlin, Germany DA - 21.09.2016 KW - Metallographie KW - ZfP KW - Schadensanalyse PY - 2016 AN - OPUS4-38190 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bettge, Dirk A1 - Sturm, Daniel A1 - Goldbeck, Hennig T1 - Metallographische Untersuchungen an gebrochenen Hüftprothesen mit Schaftadapter N2 - Modulare Hüftprothesen können individuell der Anatomie des Patienten angepasst werden und haben dadurch eine positive Auswirkung auf dessen Lebensqualität. Unter Betriebsbelastung sind in der zusätzlichen Konusverbindung zwischen Schaft und Kopfteil Relativbewegungen möglich. Selbst an Titan-Bauteilen bewirken diese durch Verletzung der Passivschicht Reibkorrosion und infolgedessen Spaltkorrosion. Verunreinigungen wie z.B. Knochenrückstände in der Konusverbindung bewirken eine erhöhte Relativbewegung und führen zusätzlich zu einer örtlichen Spannungsüberhöhung durch lokale Pressung. Die an der Mantelfläche des Schafts entstehenden Korrosionsdefekte reduzieren die Schwingfestigkeit des Schafts erheblich, so dass dort Schwingrisse initiiert werden können, welche dann durch die üblichen zyklischen Schwell-Biegebelastungen bis zum Restgewaltbruch wachsen. T2 - Metallographietagung 2016 CY - Berlin, Germany DA - 21.09.2016 KW - Metallographie KW - Fraktographie KW - Schadensanalyse PY - 2016 AN - OPUS4-38191 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schwarz, Silke T1 - Messung toxischer Schwadenbestandteile von gewerblichen Sprengstoffen N2 - Die quantitative Bestimmung toxischer Gase, die bei der Umsetzung von Sprengstoffen entstehen können, ist für alle unter Tage verwendeten Sprengstoffe vorgeschrieben. In der europaweit harmonisierten Norm DIN EN 13631 Teil 16 wird die Prüfmethode spezifiziert. Die wichtigsten Vorgaben und Anforderungen der Norm und deren Realisierung in der BAM - Prüfmethode werden erläutert. Der Aufbau und die Funktionsweise der BAM – Schwadenkammer, die eingesetzte Beprobungs- und Messtechnik und die Datenauswertung werden beschrieben. Für die jeweiligen Sprengtypen (ANFO, Emulsionen, gelatinöse Sprengstoffe) werden die gemittelten Gaskonzentrationen für Stickoxide und Kohlenmonoxid diskutiert, die aus den bisher durchgeführten Prüfungen an der BAM resultieren. Die nunmehr seit mehr als 10 Jahren an der BAM durchgeführten Schwadenprüfungen von gewerblichen Sprengstoffen zeigen, dass die Prüfmethode verlässliche und gut reproduzierbare Ergebnisse liefert. Konstante Prüf- und Umgebungsbedingungen ermöglichen die Vergleichbarkeit der Schwaden-Konzentrationen verschiedener Sprengstoffe. Der Vergleich mit Werten anderer Prüfeinrichtungen ist jedoch nur eingeschränkt möglich. Insbesondere die Einschlussbedingungen haben einen großen Einfluss auf die Schwadenzusammensetzung. Dies zeigte sich an den alten Prüfergebissen, die noch in der Bergbauversuchstrecke „Tremonia“ oder im späteren Sprengbunker der DMT ermittelt wurden, sowie beim Vergleich mit Messwerten unter Bergbaubedingungen. Zu einem ähnlichen Fazit kam auch ein Ringversuch zwischen den Benannten Stellen, der im Jahr 2009 durchgeführt wurde. Die Messergebnisse der Schwadenprüfung in verschiedenen Versuchseinrichtungen werden vorgestellt und Übereinstimmungen sowie Abweichungen diskutiert. T2 - 2. Internationales Freiberger Fachkolloquium CY - Freiberg, Germany DA - 04.10.2016 KW - Schwadenmessung KW - Sprengstoffe PY - 2016 AN - OPUS4-38128 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schwarz, Silke A1 - Krebs, Holger T1 - Messung toxischer Schwadenbestandteile von gewerblichen Sprengstoffen N2 - Die quantitative Bestimmung toxischer Gase, die bei der Umsetzung von Sprengstoffen entstehen können, ist für alle unter Tage verwendeten Sprengstoffe vorgeschrieben. In der europaweit harmonisierten Norm DIN EN 13631 Teil 16 wird die Prüfmethode spezifiziert. Die wichtigsten Vorgaben und Anforderungen der Norm und deren Realisierung in der BAM - Prüfmethode werden erläutert. Der Aufbau und die Funktionsweise der BAM – Schwadenkammer, die eingesetzte Beprobungs- und Messtechnik und die Datenauswertung werden beschrieben. Für die jeweiligen Sprengtypen (ANFO, Emulsionen, gelatinöse Sprengstoffe) werden die gemittelten Gaskonzentrationen für Stickoxide und Kohlenmonoxid diskutiert, die aus den bisher durchgeführten Prüfungen an der BAM resultieren. Die nunmehr seit mehr als 10 Jahren an der BAM durchgeführten Schwadenprüfungen von gewerblichen Sprengstoffen zeigen, dass die Prüfmethode verlässliche und gut reproduzierbare Ergebnisse liefert. Konstante Prüf- und Umgebungsbedingungen ermöglichen die Vergleichbarkeit der Schwaden-Konzentrationen verschiedener Sprengstoffe. Der Vergleich mit Werten anderer Prüfeinrichtungen ist jedoch nur eingeschränkt möglich. Insbesondere die Einschlussbedingungen haben einen großen Einfluss auf die Schwadenzusammensetzung. Dies zeigte sich an den alten Prüfergebissen, die noch in der Bergbauversuchstrecke „Tremonia“ oder im späteren Sprengbunker der DMT ermittelt wurden, sowie beim Vergleich mit Messwerten unter Bergbaubedingungen. Zu einem ähnlichen Fazit kam auch ein Ringversuch zwischen den Benannten Stellen, der im Jahr 2009 durchgeführt wurde. Die Messergebnisse der Schwadenprüfung in verschiedenen Versuchseinrichtungen werden vorgestellt und Übereinstimmungen sowie Abweichungen diskutiert. T2 - 2. Internationales Freiberger Fachkolloquium CY - Freiberg, Germany DA - 04.10.2016 KW - Schwadenmessung KW - Sprengstoffe PY - 2016 SN - 978-3-86012-537-3 SP - 137 EP - 144 AN - OPUS4-38129 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Griepentrog, Michael T1 - Ritz-Test: Evaluierung und Stand der Normung N2 - Der Vortrag widmet sich dem „RITZ-TEST: EVALUIERUNG UND STAND DER NORMUNG“ und beschreibt die Komponenten, Ergebnis und Messgrößen, nicht registrierende Prüfgeräte, Evaluierung Ritz-Test (Makrobereich), den Atlas der Versagensformen, Geräte für den instrumentierten Ritz-Test und die Normung des Ritz-Tests (ASTM) zur Bewertung der Haftfestigkeit“ im Einzelnen. T2 - EFDS, 17. Wörlitzer Workshop "Schichthaftung - Anwendungsbeispiele aus der Praxis" CY - Oranienbaum-Wörlitz, Germany DA - 06.06.2016 KW - Kratzfestigkeit KW - Haftfestigkeit KW - Ritztest KW - Instrumentierte Eindringprüfung KW - Normung PY - 2016 AN - OPUS4-38105 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kormunda, M. A1 - Fischer, Daniel A1 - Hertwig, Andreas A1 - Beck, Uwe A1 - Sebik, M. A1 - Esser, N. T1 - Preparation of pulsed DC magnetron deposited Fe-doped SnO2 coatings N2 - Iron-doped SnO2 coatings were deposited in a 50 kHz DC-pulsed magnetron sputtering discharge. The pulses had a duration of 4 µs in selected gas mixtures from pure argon up to 60% of oxygen at a constant total pressure of 0.2 Pa. A single target of SnO2 with Fe inset was used. The mass spectrometry study detected the gas-related ions Ar+, O2+ and O+, where the last one becomes the dominant positive ion at higher oxygen contents. Atomic oxygen ions had a higher energy as it resulted from the collision-caused dissociation on the target surface. The tin-related species were detected as Sn+ and SnO+. SnO2+ species were not detected. The deposition rate decreased by using gas mixtures with oxygen as well as the corresponding amount of Sn-related species in the plasma. The increase of oxygen also increased significantly the sheet resistance of the films. The XPS study showed that the iron concentration decreased by using additional oxygen. But the O/Sn ratio in the coatings was constant, contrary to the increased FeO/Fe ratio in the films. An additional analysis of the coatings by spectroscopic ellipsometry has shown a dependence of the polarizability and the permittivity on the amount of oxygen used during the deposition. In contrast, the study has found no such dependence for the absorption of the layers. KW - Coatings KW - Magnetron sputtering KW - Optical properties KW - Sheet resistivity KW - SnO2 PY - 2016 UR - http://onlinelibrary.wiley.com/doi/10.1002/pssa.201532882/full DO - https://doi.org/10.1002/pssa.201532882 SN - 0031-8965 SN - 1862-6300 VL - 213 IS - 9 SP - 2303 EP - 2309 PB - WILEY-VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-38106 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosu, Dana-Maria T1 - The accuracy and reproducibility in thickness determination of thin films using SE N2 - Maintaining a consistent product quality is critical for the thin film industry. Therefore, the development of highly accurate protocols able to detect variations and nonidealities in manufactured thin film devices is essential and helps improve production quality and decrease manufacturing costs. The present work will discuss the accuracy and reproducibility in the determination of the thickness of thin films relevant for optoelectronic industry using spectroscopic ellipsometry, starting with the importance of set-up calibration, the need for very well defined calibration standards suitable for real devices and not least, the importance of accurate data analysis. As ellipsometry is an indirect method and theoretical modelling is needed to obtain the desired information regarding the investigated samples (e.g. thickness, roughness, optical constants), the model uncertainty has to be discussed and taken into account. If for ideal samples consisting of single layers with well-known optical constants the determination of thickness and roughness is straight forward and pretty accurate, for real samples, more complex theoretical models are needed and extracting accurate information regarding the samples can be very challenging. With careful calibration and a multidisciplinary approach, a combined measurement methodology can be developed enabling reliability, comparability, and accuracy. For production-relevant operation, maintaining the ease of use and scalability of ellipsometry as a technique can also be retained. T2 - EOSAM (European Optical Society Annual Meeting) CY - Berlin, Germany DA - 26.09.2016 KW - Spectroscopic ellipsometry KW - Thin films KW - Film thickness determination KW - Uncertainty PY - 2016 AN - OPUS4-38109 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kreutzbruck, Marc T1 - Prospects of the metal magnetic memory technique N2 - Prospects and Restrictions of the Metal Magnetic Memory Technique T2 - 69th-IIW-Meeting CY - Melbourne, Australia DA - 12.07.2016 KW - Metal magnetic memory KW - Magnetic field KW - GMR sensor KW - Microstructure PY - 2016 AN - OPUS4-38133 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Waikom Singh, S. A1 - Stegemann, Robert A1 - Kreutzbruck, Marc T1 - Three-dimensional finite element analysis of the stress-induced geometry effect on self-magnetic leakage fields during tensile deformation N2 - The metal magnetic memory (MMM) technique relies on the measurement of stress-induced self-magnetic leakage fields (SMLFs) at the stress concentration zones (SCZs) of ferromagnetic materials during mechanical loading. However, there is an associated change in geometry of the specimen along with the stress due to plastic deformation. This paper presents a three-dimensional finite element (3D-FE) analysis of the stress-induced geometry effect on SMLFs in notched specimens during tensile deformation. The tangential (Hx) and normal (Hy) components of the SMLF signals have been predicted from the deformed specimens caused by different levels of tensile stress. Key parameters from the SMLF signals are determined for the possible estimation of damage in the specimen under tension. Studies reveal that the stress-induced geometry effect has a great influence (about 20%) on the SMLF signals, especially in the plastic deformation stage. The results show that the peak amplitude could be used for the estimation of different deformation stages under tension. The study also reveals that the SMLF signal is influenced by the thickness of the tensile specimen. The model-predicted thickness profile has also been experimentally validated. KW - Metal magnetic memory KW - Finite element modelling KW - Steel KW - Tensile deformation PY - 2016 DO - https://doi.org/10.1784/insi.2016.58.10.544 SN - 1354-2575 SN - 0007-1137 VL - 58 IS - 10 SP - 544 EP - 550 AN - OPUS4-38134 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Harsha, A. P. A1 - Wäsche, Rolf T1 - Tribological studies on polyetherimide composites sliding against steel under reciprocating conditions N2 - The friction and wear properties of polyetherimide composites under dry oscillating sliding condition at room temperature (RT) as well as at elevated temperature (120 °C) was investigated. The polymer specimens were made to oscillate against steel cylinder as a counterpart. The friction and wear properties of PEI and composites were strongly influenced by the temperature. In case of carbon fiber composite abrasive action of carbon fibers has severely damaged the counterpart and resulted in accelerated wear of the composite at RT. Solid lubricants filled (PTFE, MoS2, graphite) along with glass fiber is beneficial in improving the friction and wear performance of the PEI composite at RT, whereas at elevated temperature wear performance was deteriorated. T2 - 2nd International Conference on Polymer Tribology CY - Ljubljana, Slovenia DA - 15.09.2016 KW - Polyetherimide KW - Composites KW - Friction KW - Wear KW - Temperature KW - Oscillating sliding KW - Solid lubricant KW - Fibers PY - 2016 AN - OPUS4-38135 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gradt, Thomas T1 - MoS2-Coatings for support elements in the Wendelstein 7-X nuclear fusion experiment N2 - The magnetic plasma confinement system of the nuclear fusion experiment “Wendelstein 7-X”, which recently produced the first plasma, consists of 20 planar and 50 non-planar superconducting coils. To keep them precisely in position, these coils contact each other at special support elements. The supports are operated in high vacuum at a temperature of about 4 K, and when the magnetic field is ramped up, forces up to 1500 kN and sliding motion of some mm occurs. Because mechanical disturbances may cause severe failures, only low friction without any stick-slip behaviour is tolerable. In pre-tests a PVD-MoS2-coating had proven to be the optimum solution. It was tested with downsized samples in reciprocating motion in liquid nitrogen (T = 77 K) and liquid helium (T = 4,2 K). In long-term tests in liquid nitrogen this coating showed stable sliding for up to 14.900 friction cycles without coating failure. However, in liquid helium an unexpected stick-slip effect occurred, whose origin could not be clarified so far. T2 - BAM Kolloquium Abteilung Werkstofftechnik CY - Berlin, Germany DA - 09.06.2016 KW - Kernfusion KW - Magnetischer Einschluss KW - Supraleitende Magnete KW - Tribologie KW - Festschmierstoffe KW - Magnetic confinement KW - Tribology KW - Lubricants KW - Superconducting magnet KW - Nuclear fusion PY - 2016 AN - OPUS4-38140 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zerbst, Uwe T1 - Fracture mechanics in failure analysis N2 - Starting from an introduction into important Basic questions of failure analysis and fracture mechanics, the author specifies what kind of questions in failure analysis can be effectively solved by fracture mechanics (and which can't). He illustrates his discussion with a number of case studies. Much more pronounced than in the design stage the benefit of fracture mechanics in failure analysis depends on ist accuracy. This is limited by both, intrinsic factors of the method and the availability and quality of the input information. The author discusses the various aspects and provides the participants with background information helpful for better understanding the prospects and limitations of fracture mechanics in failure analysis and the conditions of its application. T2 - ICEFA VII - International Conference of Engineering Failure Analysis CY - Leipzig, Germany DA - 03.07.2016 KW - Failure analysis PY - 2016 AN - OPUS4-38166 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Veliz Montes, Cinthya T1 - Unsubstituted, covalently-linked phthalocyanine-C60 fullerene dyads N2 - Were prepared four unsubstituted Pc - C60 fullerene systems, using two different synthetic strategies, via Prato (1,3 - dipolar cycloaddition) or Bingel reactions. The precursor Pcs 1 and 2 were successfully synthesized by cyclotetramerization reaction between TBDPS - protected and unsubstituted phthalonitriles. The surface studies are currently ongoing. T2 - PcsTT2016 Symposium CY - Elche, Spain DA - 27.01.2016 KW - Fullerene KW - Phthalocyanine PY - 2016 AN - OPUS4-38556 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Subaric-Leitis, Andreas T1 - Messtechnische Rückführung großer Kräfte N2 - Die Untersuchung von Bauteilen in Großprüfeinrichtungen, die Nutzung instrumentierter Funktionskomponenten sowie der Einsatz von Monitoring -Systemen im Offshore- und Infrastrukturbereich ist verbunden mit der Messung von Kräften bis oberhalb von 30 MN. Der Einsatz eines modularen Build-Up Systems zur Messung von Kräften bis 25 MN ermöglicht die messtechnische Rückführung in diesem Lastbereich wie Vergleichsmessungen zeigen. Möglichkeiten und Anforderungen in der BAM zur Messung und messtechnischen Rückführung von Kräften bis oberhalb von 30 MN werden angesprochen. T2 - 301. PTB-Seminar Rückführung, Forschung und Anwendung großer Kräfte CY - Braunschweig, Germany DA - 17.10.2016 KW - Großprüfeinrichtung KW - Messtechnische Rückführung PY - 2016 AN - OPUS4-38557 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ressel, P. A1 - Österle, Werner A1 - Urban, Ingrid A1 - Klein, A. A1 - Vogel, K. A1 - Kräutle, H. T1 - Transmission electron microscopy study of rapid thermally annealed Pd/Ge contacts on In0.53Ga0.47As N2 - Phase formation in rapid thermally annealed Pd/Ge contacts on In0.53Ga0.47As has been investigated by means of cross-sectional transmission electron microscopy, convergent-beam electron diffraction, and energy-dispersive x-ray analysis. Solid-phase regrowth is observed to occur similarly as in Pd/Ge contacts on GaAs or InP. The reaction starts at low temperatures with the formation of an amorphous Pd–In–Ga–As layer, which crystallizes at elevated temperatures yielding hexagonal Pd4In0.53Ga0.47As being first described in this work. At temperatures .250 °C, this phase decomposes due to epitaxial solid-phase regrowth of In0.53Ga0.47As and formation of Pd–Ge phases. The stable composition is reached at temperatures .350 °C with excess Ge diffused through top Pd–Ge to the contact interface and growing epitaxially on the semiconductor. KW - Semiconductor KW - Thin film contact layer KW - Electron microscopy KW - Intermetallic phases PY - 1996 DO - https://doi.org/10.1063/1.363348 SN - 0021-8979 VL - 80 IS - 7 SP - 3910 EP - 3914 AN - OPUS4-38537 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Derrien, Thibault J.-Y. T1 - Multi-wavelength, multi-material prediction tools for the LIPSS community N2 - This talk presents multi-wavelength, multi-material prediction tools serving as useful models for researchers working in the field of laser-induced periodic surface structures (LIPSS). These models explain the role of surface plasmon polaritons (SPPs) in the formation of LIPSS. They particularly consider the cases of (i) “lossy” materials (where the imaginary part of the dielectric permittivity should not be neglected) and (ii) the excitation of SPPs in a thin film configuration (where two film interfaces become plasmonically active and couple to each other). T2 - 6th International LIPSS Workshop CY - Heraklion (Crete), Greece DA - 24.11.2016 KW - Surface plasmon polaritons KW - Laser-induced periodic surface structures (LIPSS) KW - Lossy materials KW - Thin films PY - 2016 AN - OPUS4-38512 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Vasilic, Ksenija T1 - A numerical model for simulations of concrete casting N2 - In the last decades, numerical simulations of fresh concrete flow have gained importance in concrete industry. They showed a potential to become a tool for prediction of concrete casting and to help engineers to avoid expensive mistakes on site. A promising field for application of numerical modelling is casting of Self-Compacting Concrete (SCC), since the main area of application of SCC are complex and highly-reinforced building elements. Simulations of fresh concrete flow involve complex mathematical models and time-consuming computations. In case of casting simulations, the simulation time is additionally significantly increased because each reinforcement bar occurring in succession has to be considered one by one. This is particularly problematic in case of SCC casting, since this type of concrete is typically used for heavily-reinforced structural members. With the aim to decrease simulation time and to come closer to a practical simulation tool, we proposed an innovative modelling approach that models a zone with arrays of the reinforcement bars as a porous medium (PM). By defining characteristic parameters of the PM, its influence on the flow can be defined. This approach simplifies the geometry to be modelled and significantly decreases the computational time. The present contribution provides a brief description the proposed numerical model and of the conducted validation studies. The applicability of the model on fresh concrete is verified through the comparison between experimental measurements and numerical simulations. T2 - WMRIF 5th International Workshop for Young Scientists CY - Tsukuba, Japan DA - 07.11.2016 KW - Fresh concrete KW - CFD simulation KW - Rheology KW - Casting KW - Reinforcement PY - 2016 AN - OPUS4-38514 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Würfl, J. A1 - Hilsenbeck, J. A1 - Nebauer, E. A1 - Tränkle, G. A1 - Obloh, H. A1 - Österle, Werner T1 - Reliability of AIGaN/GaN HFETs comprising refractory ohmic and Schottky contacts N2 - Recent progress in the development of A1GaN/GaN heterostructure field effect transistors (HFETs) Shows the great potential towards high temperature / high power electronics. Nevertheless investigations on reliability properties of GaN-based devices are still at the beginning. The frequently used Ti/A1 based ohmic and Pt based Schottky contacts suffer from strong Degradation after aging at elevated temperatures. Therefore new contact systems have to be employed. Concerning the source and drain metallization we used an amorphous WSiN barrier layer as applied for GaAs on top of the Ti/Al-based ohmic contact. This technique significantly reduces the in-diffusion of the Au-containing overlayer, furthermore the barrier layer guaranties smooth contact morphology after RTA and aging, respectively. For the Schottky metallization the Ir/Au system was used. Reliability studies performed on HFET devices containing refractory Ti/A1/Ti/Au/WSiN ohmic and Ir/Au Schottky contacts demonstrate stable conditions during 120h aging at 500°C. KW - Semiconductor KW - Reliability KW - Contact resistance KW - Heterostructure field effect transistor PY - 2000 SN - 0026-2714 VL - 40 SP - 1689 EP - 1693 PB - Elsevier AN - OPUS4-38541 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dmitriev, A. I. A1 - Österle, Werner A1 - Kloß, Heinz A1 - Orts-Gil, Guillermo T1 - A study of third body behaviour under dry sliding conditions. Comparison of nanoscale modelling with experiment N2 - Automotive brake pads consist of many components but it is still not entirely clear which role each of the elements of this complex composition plays to provide the specified regimes of sliding. This is due to the mutual interaction of multiscale mechanisms, realized during the friction. In this work we have attempted to partly answer this question using computer simulations. Since the simulation allows us to consider various combinations of the structure of the system being simulated ceteris paribus, it becomes possible to understand the role of each constituent sequentially. The main attention is paid to the structure and composition of the thin film that forms on the surface of both bodies as a result of compaction of the wear product, its chemical composition and oxidation. This layer, also named a third body or friction film, differs in composition and microstructure from the two first bodies. We considered a single contact for the steady state sliding when the structure and composition of friction films already are formed. As a modelling tool we used the method of movable cellular automata, which has well proven itself in solving of such tasks. We investigated the influence of modification of the structure and composition of the third body on the features of system behaviour at friction. To assess the adequacy of the numerical model, experimental studies with an artificial third body were also carried out. The Simulation results are in good agreement with experimental data. KW - Third body KW - Dry sliding KW - Mechanically mixed layer KW - Computer simulation PY - 2012 DO - https://doi.org/10.3176/eng.2012.3.12 SN - 1736-6038 SN - 1736-7522 VL - 18 IS - 3 SP - 270 EP - 278 AN - OPUS4-38545 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dmitriev, A. I. A1 - Österle, Werner T1 - Modelling the sliding behaviour of tribofilms forming during automotive braking: impact of loading parameters and property range of constituents N2 - The impact of pressure, sliding velocity and property variation of constituents on the sliding behaviour of a model tribofilm was studied with the method of movable cellular automata (MCA). Whereas a clear pressure dependency of the coefficient of friction (COF) was always observed and could be correlated with the structure formation in terms of varying thickness of a mechanically mixed layer, the impact of the other parameters was either negligible or rather weak. Only if a brittle-to-ductile Transition of the oxide-based tribofilm was assumed, a significant decrease in the COF level was predicted. Temperature-dependent property changes can be neglected during MCA modelling, unless this transition takes place. For magnetite-based tribofilms, the transition temperature is beyond 800 °C, i.e. a temperature leading to fading effects during braking anyway. Thus, it could be concluded that, except for very severe braking conditions, sliding simulations with the MCA method yield meaningful results without considering temperature-dependent mechanical properties. KW - Tribofilm KW - Sliding behaviour KW - Friction KW - Movable cellular automata KW - Mechanically mixed layer PY - 2014 DO - https://doi.org/10.1007/s11249-013-0274-z SN - 1023-8883 SN - 1573-2711 VL - 53 IS - 1 SP - 337 EP - 351 PB - Springer AN - OPUS4-38548 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stephan, Christiane A1 - Greiner, D. A1 - Schorr, S. A1 - Kaufmann, Ch. T1 - The influence of sodium on the point defect characteristics in off stoichiometric CuInSe2 N2 - The device performance of polycrystalline chalcogenide thin film solar cells is strongly influenced by different kinds of defects within the material. The presence of sodium or other alkali metals like potassium during the deposition process is well known to influence the electronic properties of the solar cell and thus to improve the efficiency of the final device. Structural analysis of neutron powder diffraction data collected at low temperatures and subsequent profile analysis by the LeBail and Rietveld method demonstrates the impact of sodium on the point defect characteristics in off stoichiometric CuInSe2. The analyzed materials are powder and thin film solar absorber material with addition of NaF and free of sodium. It is illustrated, the so called “sodium effect” cannot be reduced to one single origin. A range of effects, the reduction of InCu donors with a followed increase of VCu acceptors is possible. The main effect is an increased ordered character of the chalcopyrite crystal structure at off stoichiometric composition, when containing sodium. KW - Semiconductors KW - Chalcogenides KW - Defects PY - 2016 DO - https://doi.org/10.1016/j.jpcs.2016.07.022 SN - 0022-3697 VL - 2016 IS - 98 SP - 309 EP - 315 PB - Elsevier Ltd. AN - OPUS4-38462 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lüth, Peter A1 - Brandes, E. A1 - Frost, K. A1 - Kurth, Lutz A1 - Schmidt, Martin A1 - Michael-Schulz, Heike A1 - Uhlig, S. T1 - CEQAT-DGHS Ringversuchsprogramm der BAM in Kooperation mit QuoData und PTB N2 - Bei der Bewertung der Verlässlichkeit der im Labor gewonnenen Prüfergebnisse spielen Ringversuche eine entscheidende Rolle. Die Bundesanstalt für Materialforschung und -prüfung (BAM) unterstützt deshalb den weiteren Ausbau des Ringversuchsprogramms des im Jahr 2007 gegründeten Kompetenzzentrums zur Qualitätssicherung für Prüfungen von Gefahrgütern und Gefahrstoffen auf physikalische Gefahren (Centre for quality assurance for testing of dangerous goods and hazardous substances, CEQAT-DGHS). Bei allen bisher untersuchten Prüfmethoden besteht ein Verbesserungsbedarf. Die RV müssen daher zunächst auf die Methodenentwicklung, -verbesserung und -validierung abzielen und nicht auf Leistungstests. T2 - 14. Kolloquium zur chemischen und physikalischen Sicherheitstechnik (BAM-PTB-Kolloquium) CY - Berlin, Germany DA - 14.06.2016 KW - Gefahrgut KW - Gefahrstoff KW - Ringversuch KW - Prüfmethode KW - Validierung KW - Qualitätssicherung PY - 2016 SN - 978-3-9817853-5-7 SN - 0938-5533 SP - 143 EP - 143 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-38464 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lüth, Peter T1 - CEQAT-DGHS Ringversuchsprogramm der BAM in Kooperation mit QuoData und PTB N2 - Bei der Bewertung der Verlässlichkeit der im Labor gewonnenen Prüfergebnisse spielen Ringversuche eine entscheidende Rolle. Die Bundesanstalt für Materialforschung und -prüfung (BAM) unterstützt deshalb den weiteren Ausbau des Ringversuchsprogramms des im Jahr 2007 gegründeten Kompetenzzentrums zur Qualitätssicherung für Prüfungen von Gefahrgütern und Gefahrstoffen auf physikalische Gefahren (Centre for quality assurance for testing of dangerous goods and hazardous substances, CEQAT-DGHS). Bei allen bisher untersuchten Prüfmethoden besteht ein Verbesserungsbedarf. Die RV müssen daher zunächst auf die Methodenentwicklung, -verbesserung und -validierung abzielen und nicht auf Leistungstests. T2 - 14. Kolloquium zur chemischen und physikalischen Sicherheitstechnik (BAM-PTB-Kolloquium) CY - Berlin, Germany DA - 14.06.2016 KW - Gefahrgut KW - Gefahrstoff KW - Ringversuch KW - Prüfmethode KW - Validierung KW - Qualitätssicherung PY - 2016 AN - OPUS4-38465 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lüth, Peter T1 - CEQAT-DGHS Ringversuchsprogramm der BAM in Kooperation mit QuoData und PTB - Erfahrungen und Schlussfolgerungen zur Durchführung von Ringversuchen zur Methodenvalidierung N2 - Bei der Bewertung der Verlässlichkeit der im Labor gewonnenen Prüfergebnisse spielen Ringversuche eine entscheidende Rolle. Die Bundesanstalt für Materialforschung und -prüfung (BAM) unterstützt deshalb den weiteren Ausbau des Ringversuchsprogramms des im Jahr 2007 gegründeten Kompetenzzentrums zur Qualitätssicherung für Prüfungen von Gefahrgütern und Gefahrstoffen auf physikalische Gefahren (Centre for quality assurance for testing of dangerous goods and hazardous substances, CEQAT-DGHS). Bei allen bisher untersuchten Prüfmethoden besteht ein Verbesserungsbedarf. Die RV müssen daher zunächst auf die Methodenentwicklung, -verbesserung und -validierung abzielen und nicht auf Leistungstests. T2 - Workshop: Arbeiten mit ProLab und ProLab Plus Planung und statistische Auswertung von Ringversuchen zur Methodenvalidierung CY - Dresden, Germany DA - 15.06.2016 KW - Gefahrgut KW - Gefahrstoff KW - Ringversuch KW - Prüfmethode KW - Validierung KW - Qualitätssicherung PY - 2016 AN - OPUS4-38468 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lüth, Peter T1 - CEQAT-DGHS Ringversuchsprogramm der BAM in Kooperation mit QuoData GmbH und PTB - aktueller Stand, Erfahrungen und Schlussfolgerungen N2 - Bei der Bewertung der Verlässlichkeit der im Labor gewonnenen Prüfergebnisse spielen Ringversuche eine entscheidende Rolle. Die Bundesanstalt für Materialforschung und -prüfung (BAM) unterstützt deshalb den weiteren Ausbau des Ringversuchsprogramms des im Jahr 2007 gegründeten Kompetenzzentrums zur Qualitätssicherung für Prüfungen von Gefahrgütern und Gefahrstoffen auf physikalische Gefahren (Centre for quality assurance for testing of dangerous goods and hazardous substances, CEQAT-DGHS). Bei allen bisher untersuchten Prüfmethoden besteht ein Verbesserungsbedarf. Die RV müssen daher zunächst auf die Methodenentwicklung, -verbesserung und -validierung abzielen und nicht auf Leistungstests. T2 - QM Gesprächskreis zum Thema „Die Rolle der Ringversuche im Qualitätsmanagement“ CY - Berlin, Germany DA - 25.01.2016 KW - Gefahrgut KW - Gefahrstoff KW - Ringversuch KW - Prüfmethode KW - Validierung KW - Qualitätssicherung PY - 2016 AN - OPUS4-38469 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Knabe, Nicole T1 - Targeted disruption of melanin synthesis in rock-inhabiting fungi - a new tool in material science N2 - Melanised rock-inhabiting fungi are found in extreme habitats and along broad spectrum of economically important man-made materials. Black fungi and accompanying organisms can weather rocks and cause significant losses in light availability to solar parks. Understanding these underlying mechanisms requires a set of modern biological techniques and approaches that are under development in our laboratory. T2 - Bio-Geo-Colloquium FSU Jena CY - Jena, Germany DA - 15.11.2016 KW - Melanin KW - Rock-inhabiting fungi KW - Mineral weathering PY - 2016 AN - OPUS4-38566 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Korrosionsuntersuchungen mit gelartigen Elektrolyten an natürlich gebildeten Zinkdeckschichten N2 - Ein neuer Ansatz bei elektrochemischen Korrosionsuntersuchungen kann durch den Einsatz von gelartigen Elektrolyten als Alternative zu wässrigen Prüfelektrolyten beschritten werden. Gelartige Elektrolyte ermöglichen minimalinvasive Untersuchungen an natürlich gebildeten Zinkdeckschichten. Dadurch können korrosionsrelevante Kennwerte ermittelt werden, die Aussagen zur Deckschichtbildung und zur Stabilität der gebildeten Deckschichten erlauben. In diesem Beitrag wird anhand verschiedener Deckschichtzustände an Zink der Mehrwert von gelartigen Elektrolyten für die Korrosionsforschung verdeutlicht. T2 - Tagung Werkstoffprüfung 2016 CY - Neu-Ulm, Germany DA - 01.12.2016 KW - Zinkdeckschichten KW - Zinc coatings KW - Korrosionsprüfung KW - Corrosion-testing KW - Gelartige Elektrolyte KW - Gel-type electrolytes KW - Deckschichtbildung KW - Layer formation PY - 2016 AN - OPUS4-38571 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hemmleb, M. A1 - Bettge, Dirk A1 - Berger, D. A1 - Driehorst, I. T1 - 3D surface reconstruction with segmented BSE detector: New improvements and application for fracture analysis in SEM N2 - Application of 4Q-BSE detector and dedicated software enables 3D surface measurements of fracture samples in SEM. 3D surface measurement is independent from magnification and material invariant. Quantitative height measurements require careful detector adjustment and system calibration. Live 3D view allows a fast assessment of topographical features. In addition to SE and BSE imaging, 3D surface data help to analyse and interpret fracture samples. T2 - European Microscopy Congress 2016 CY - Lyon, France DA - 28.08.2016 KW - Topography KW - SEM KW - 3D analysis KW - Fractography PY - 2016 AN - OPUS4-38456 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pavlovic, Mato T1 - Investigations to Introduce the Probability of Detection Method for Ultrasonic Inspection of Hollow Axles at Deutsche Bahn N2 - Reliability investigation of the mechanised ultrasonic inspection system used to inspect hollow railway axles. T2 - ESIS TC24 Workshop "Integrity of Railway Structures" CY - Leoben, Austria DA - 24.10.2016 KW - POD KW - Ultrasonic KW - Reliability KW - NDT PY - 2016 AN - OPUS4-38460 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe T1 - Quantifizierung der Festigkeit von Kunststoffklebungen & -beschichtungen: Vorbehandeln, Kleben und Prüfen im OKTETT N2 - Der Vortrag widmet sich der „Quantifizierung der Festigkeit von Kunststoffklebungen & -beschichtungen: Vorbehandeln, Kleben und Prüfen im OKTETT“ und beschreibt das Mehr-Proben-Konzept zur Herstellung und Prüfung von Klebeverbunden. Vorgestellt werden die Mehr-Proben-Klebevorrichtung sowie die Centrifugal Adhesion Testing (CAT) Technologie zur Bestimmung der Haft- und Klebefestigkeit von Beschichtungen (Al auf PP, SiO2 auf CR39). T2 - SKZ Das Kunststoff-Zentrum Würzburg 2016 CY - Würzburg, Germany DA - 21.11.2016 KW - Klebfestigkeit KW - Haftfestigkeit KW - Multiple Sample Bonding (MSB) KW - Centrifugal Adhesion Testing (CAT) PY - 2016 AN - OPUS4-38461 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias T1 - Tribological profile of hydraulic oils by using SRV N2 - Hydraulic oils are well established formulations developed around the pump test. Requirements for energy efficiency and also environmentally acceptable properties increased the demand for development. In the same time, system pressure and the used of servo-hydraulic vanes increased bringing specific formulations and materials to their limit. The vane pump is a key component in hydraulic systems and many other tribosystems in hydraulic circuits operate under different tribological operating conditions. The concept for ranking of hydraulic oils consists in using existing SRV-based ASTM test methods for evaluation of friction, wear and extreme pressure properties: D6425, friction and wear of oils (homologue to DIN 51834-2), D7421, extreme pressure properties of oils and D7755, wear volumes of ball and disks (homologue to DIN 51834-3. The tribological properties are assessed under the regime of mixed/boundary lubrication The SRV-based concept of tribological profile generates the wear volumes on two triboelements (specimen) and the extreme pressure properties as well as the evolution of friction in the wear and extreme pressure load step test. Thus, the benchmark and validation of hydraulic oils bear on a wider range of tribological properties. Round robin test results using the aforementioned testing concept will be shown. Another outcome is tribological set limits for inclusion in hydrau¬lic oil speci¬fications. T2 - Workshop on Tribological Testing of Components Using the SRV Test Machine CY - Bellevue, WA, USA DA - 30.06.2016 KW - Tribology KW - Hydraulic oils KW - SRV KW - ASTM test method KW - Friction KW - Wear PY - 2016 AN - OPUS4-36734 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Patzer, G. T1 - New interpretation approaches for seizure load tests on the translatory oscillation tribometer (SRV) N2 - When looking in detail at analyses of the tribological load-carrying capacity of high-performance lubricants, it becomes apparent that the stop of the machine of an exclusive evaluation of the development of the coefficient of friction cannot provide any sufficient criteria for determining the occurrence of adhesive failure. This is due on the one hand to the increasing complexity of lubricant formulae and sophisticated additive packages, and on the other hand to the increasing frictional power capacity of modern drive and control concepts in the design of tribometers. For this reason, it is urgently needed to examine the adhesive processes and their detection in more detail with the help of appropriate tribological values and criteria. The evolution of the friction can be coupled with the stroke, contact resistant and/or noise emission. Besides from new criteria for adhesive failure, which were compiled by the work group for the relevant ISO, DIN and ASTM standards, this contribution discusses the inclusion of additional parameters. Among other things, it provides guidance on what evidence the continuous recording of the original coefficient of friction and position signals, the electrical contact resistance, temperature, noise emission, frictional power input of the machine and further derived parameters help to identify adhesive failures or events. T2 - Workshop on Tribological Testing of Components Using the SRV Test Machine CY - Bellevue, WA, USA DA - 30.06.2016 KW - Tribology KW - Friction KW - Translatory oscillation tribometer KW - Standards PY - 2016 AN - OPUS4-36735 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wilrich, Cordula T1 - Aktuelles zu Rechtsvorschriften in der chemischen Sicherheitstechnik N2 - Im Chemikalienrecht ergeben sich laufend Änderungen durch die regelmäßige Überar-beitung des UN-GHS. Konsequenzen hat dies auch für andere Vorschriften, die auf Einstufungen von gefährlichen Stoffen Bezug nehmen. Aber auch andere Vorschriften und Regelwerke unterliegen Änderungen durch Anpassungen an den Stand der Tech-nik. In diesem Beitrag werden für die chemische Sicherheitstechnik wichtige aktuelle Änderungen im Chemikalienrecht und nationalen Arbeitsschutzvorschriften vorgestellt. Die 6. überarbeitete Fassung des GHS von 2015 enthält eine neue Gefahrenkategorie zur Einstufung von pyrophoren Gasen und eine neue Gefahrenklasse zur Einstufung von desensibilisierten explosiven Stoffen. Außerdem wurden Anforderungen an das Si-cherheitsdatenblatt bezüglich der physikalisch-chemischen Eigenschaften neu gefasst und um Informationen für die Ersteller von Sicherheitsdatenblättern ergänzt. Die 7. überarbeitete Fassung des GHS, die zurzeit in Arbeit ist und Anfang 2017 erschei-nen wird, wird voraussichtlich neue Kriterien und eine geänderte Einteilung für ent-zündbare Gase beinhalten sowie einen neuen Anhang zur Staubexplosionsgefahren. Bei den nationalen Arbeitsschutzvorschriften haben sich Änderungen anlässlich der Verschiebung der Vorschriften zum betrieblichen Explosionsschutz von der Betriebssi-cherheitsverordnung in die Gefahrstoffverordnung ergeben. Im Nachgang werden auch die technischen Regeln zum Explosionsschutz überabeitet. Die technischen Re-geln für Tätigkeiten mit Gasen sind um Regelungen zu Acetylen ergänzt worden. Wei-tere Ergänzungen zu Füllanlagen für ortsfeste Druckanlagen für Gase und zu Flüssig-gas liegen gegenwärtig den zuständigen Ausschüssen zur Verabschiedung vor. T2 - 14. BAM-PTB-Kolloquium CY - Berlin, Germany DA - 14.06.2016 KW - Chemikalienrecht KW - Arbeitsschutzvorschriften KW - Sicherheitsdatenblatt KW - Einstufung gefährlicher Stoffe KW - Technische Regeln Gase KW - UN-GHS PY - 2016 SN - 978-3-9817853-5-7 SN - 0938-5533 SP - 37 AN - OPUS4-36736 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wilrich, Cordula T1 - Aktuelles zu Rechtsvorschriften in der chemischen Sicherheitstechnik N2 - Im Chemikalienrecht ergeben sich laufend Änderungen durch die regelmäßige Überarbeitung des UN-GHS. Konsequenzen hat dies auch für andere Vorschriften, die auf Einstufungen von gefährlichen Stoffen Bezug nehmen. Aber auch andere Vorschriften und Regelwerke unterliegen Änderungen durch Anpassungen an den Stand der Technik. In diesem Beitrag werden für die chemische Sicherheitstechnik wichtige aktuelle Änderungen im Chemikalienrecht und nationalen Arbeitsschutzvorschriften vorgestellt. Die 6. überarbeitete Fassung des GHS von 2015 enthält eine neue Gefahrenkategorie zur Einstufung von pyrophoren Gasen und eine neue Gefahrenklasse zur Einstufung von desensibilisierten explosiven Stoffen. Außerdem wurden Anforderungen an das Sicherheitsdatenblatt bezüglich der physikalisch-chemischen Eigenschaften neu gefasst und um Informationen für die Ersteller von Sicherheitsdatenblättern ergänzt. Die 7. überarbeitete Fassung des GHS, die zurzeit in Arbeit ist und Anfang 2017 erscheinen wird, wird voraussichtlich neue Kriterien und eine geänderte Einteilung für entzündbare Gase beinhalten sowie einen neuen Anhang zur Staubexplosionsgefahren. Bei den nationalen Arbeitsschutzvorschriften haben sich Änderungen anlässlich der Verschiebung der Vorschriften zum betrieblichen Explosionsschutz von der Betriebssicherheitsverordnung in die Gefahrstoffverordnung ergeben. Im Nachgang werden auch die technischen Regeln zum Explosionsschutz überabeitet. Die technischen Regeln für Tätigkeiten mit Gasen sind um Regelungen zu Acetylen ergänzt worden. Weitere Ergänzungen zu Füllanlagen für ortsfeste Druckanlagen für Gase und zu Flüssiggas liegen gegenwärtig den zuständigen Ausschüssen zur Verabschiedung vor. T2 - 14. BAM-PTB-Kolloquium CY - Berlin, Germany DA - 14.06.2016 KW - Chemikalienrecht KW - Arbeitsschutzvorschriften KW - UN-GHS KW - Einstufung gefährlicher Stoffe KW - Sicherheitsdatenblatt KW - Technische Regeln Gase PY - 2016 AN - OPUS4-36737 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nielow, Dustin T1 - In situ thermography of crack growth in sandwich shell segments with manufactured imperfections N2 - A new test rig for the efficient material testing of curved GFRP composite specimens is developed. The presented intermediate scale test facility allows the fatigue testing of representative shell segments of rotor blades for the wind power industry. The non-destructive condition monitoring is performed by a combination of thermography and optical 3 D deformation analysis, automated in situ throughout the fatigue test. In many cases cracks in the shells of wind turbine rotor blades are detected long time before the calculated lifetime of 20 years. As a consequence of the harsh weather conditions damage progress occurs, that causes costly in-service repairs. Approximately 70% to 80% of defects in rotor blades are the consequence of imperfections through the manufacturing process or the rotor blade design. Production-related imperfections are supposed to be one possible reason for crack formation and crack growth. Therefore, a test rig for shell structures is constructed and launched into operation. In the test bench sandwich shells and full laminate shells of different sizes with artificially created defects (e.g. wrinkles, laminate change, etc.) are tested under cyclic tension and compression load. The characterization of the damage state and evolution during the fatigue test by simultaneous passive thermography and optical 3D deformation analysis is performed. The in- and out-off-plane deformations of sandwich shells under cyclic tension and compression load are determined by optical 3 D deformation analysis (with ARAMIS). For the non-destructive detection of developing material defects (e.g. cracks) in the shells due to cyclic loading thermography is used. The passive thermography is well suited for the characterization of the crack formation and crack growth of composites during fatigue tests. The cyclic strain energy introduces the damage and the damage progress can be recorded and documented in the material. By thermography the damage is recognized in the laminate long time, before the surface of the painted specimen is damaged. The experiments show a correlation between the hotspots, observed by passive thermography and the location of the final failure. In the paper the design of the test bench and the results of the experiments will be presented. T2 - WCNDT 2016, 19th World Conference on Non-Destructive Testing CY - München, Germany DA - 13.06.2016 KW - shell KW - composites KW - fatigue test KW - thermography KW - rotor balde KW - sandwich PY - 2016 AN - OPUS4-36557 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bertovic, Marija T1 - A human factors perspective on the use of automated aids in the evaluation of NDT data N2 - In comparison to manual NDT methods, mechanized NDT is considered to be more reliable for a number of reasons, one of which being that the role of the inspectors and, therewith, the potential for human error, have been reduced. However, human-automation interaction research suggests that in spite of its numerous benefits, automation can lead to new yet unknown risks. One of those risks is inappropriate reliance on automation, which can result in automation misuse and disuse. The aim of this study was to investigate the potential inappropriate use of automation (specifically - the automated aids) in NDT addressing therewith the prevalent belief in the high reliability of automation held by the NDT community. To address this issue, 70 NDT trainees were asked to control the results of an eddy current data evaluation, allegedly provided by an automated aid, i.e. indication detection and sizing software. Seven errors were implemented into the task and it was measured to what extent the participants agreed with the aid. The results revealed signs of both misuse (agreeing with the aid even though it is incorrect) and disuse (disagreeing with the aid even though it is correct) of the aid that can affect the reliability with which inspections are carried out. Whereas misuse could be explained by a lower propensity to take risks and by a decreased verification behaviour-possibly due to bias towards automation and complacent behaviour-, disuse was assigned to problems in establishing the sizing criterion or to general difficulties in sizing. The implications of these results for the NDT praxis including suggestions for the decrease of automation bias are discussed. T2 - 42nd Annual Review of Progress in Quantitative Nondestructive Evaluation CY - Minneapolis, MN, USA DA - 26.07.2015 KW - Non-Destructive Testing KW - Human Factors KW - NDT KW - Automation Bias PY - 2016 UR - http://scitation.aip.org/content/aip/proceeding/aipcp/10.1063/1.4940449 DO - https://doi.org/10.1063/1.4940449 VL - 1706 SP - 020003-1 EP - 020003-16 PB - Amer institute physics CY - Melville, NY, USA AN - OPUS4-36561 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schadow, Florian T1 - Focusing air-coupled ultrasonic transducers based on ferroelectrets N2 - Rising importance of composite lightweight structures in aircraft and automobile industries increases the demand on reliable non-destructive testing methods for these structures. Air-coupled ultrasonic testing emerged to suit these requirements as it does not require any liquid coupling medium. In conventional air-coupled ultrasonic transducers, matching layers are used in order to decrease the impedance mismatch between transducer and air. Matching layers can be omitted by using ferroelectrets, which are charged cellular polymers having ferroelectric and piezoelectric properties. Especially a low Young’s modulus, low density and low sound velocity of cellular polypropylene (cPP) are properties being required for well-matched air-coupled ultrasonic transducers. In our contribution we show recent enhancements of cPP transducers resulting in focused sound fields and thus improved lateral sensitivity. The influence of different transmitter apertures was evaluated using measurements of the emitted sound field. Further we show a transmission of a test specimen of carbon-fiber-reinforced plastic (CFRP) containing artificial damages. Results of focused transducers were compared to planar ferroelectret transducers, as well as to conventional air-coupled transducers. T2 - WCNDT 2016 CY - München, Germany DA - 13.06.2016 KW - Air-coupled ultrasonic testing KW - Ferroelectrets KW - Cellular polypropylene KW - Focused sound fields KW - Carbon-fiber-reinforced plastic PY - 2016 AN - OPUS4-36562 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Polomski, Benjamin T1 - Thermographic crack detection in hot steel surface N2 - The detection and characterization of surface cracks in steel specimens prior to damage is a technologically and economically highly significant task and is of utmost importance when it comes to safety-relevant structures. In steel production where steel billets at high temperatures have to be inspected while moving a number of well-established NDT methods cannot be applied. Laser thermography however is a promising candidate to serve as a fast, non-contact and remote tool in this case. We present a study that shows that the crack detection capabilities of laser thermography can be extended also to specimens at high temperature. A combination of inductive and laser heating allows to systematically study the contrast formation as well as the optimization of the important measurement parameters. The experiments are accompanied by FEM simulations that provide a better insight of the physical correlations and support the experimental developments. The aim of these studies is to develop a system with high inspection speed and detection performance to be in-line operated under the hostile environment of steel production lines. T2 - 19th World Conference on Non-destructive Testing (WCNDT) CY - Munich, Germany DA - 13.06.2016 KW - Laser thermography KW - Non-destructive testing KW - Induction heating PY - 2016 AN - OPUS4-36813 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bremser, Wolfram T1 - Homogeneity and stability testing of (C)RM N2 - The paper describes approaches to homogeneity and stability testing of (certified) reference materials which meet the requirements of ISO 17034. T2 - IDMS Training at BAM CY - BAM, Berlin, Germany DA - 22.02.2016 KW - Reference materials KW - Homogeneity KW - Stabilty PY - 2016 AN - OPUS4-36820 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nielow, Dustin T1 - Effects of defects – Fertigungsbedingte Imperfektionen in Sandwichschalenstrukturen unter Betriebsbeanspruchungen N2 - In den Blattschalen von Rotorblättern von Windenergieanlagen (WEA) bilden sich häufig weit vor der projektierten Lebensdauer von 20 Jahren Risse aus. Durch Witterungseinflüsse kommt es zum Schadenfortschritt. Die Folge sind der Stillstand der Anlage und kostenintensive Reparaturen am Turm oder der komplette Austausch der Rotorblätter. Als eine mögliche Ursache der Rissentstehung und des Risswachtums gelten fertigungsbedingte Imperfektionen. Aufgrund der Effizienz werden Komponententests mit repräsentative Schalensegmenten und –ausschnitten von Rotorblättern angestrebt. Für diese Untersuchungen wurde ein Versuchsstand für die Prüfung von Schalenstrukturen konstruiert und an der BAM betrieben. Mit dem Versuchsstand kann der Einfluss von fertigungsbedingten Imperfektionen auf die Rissentstehung und das Risswachstum untersucht werden. In dem Prüfstand werden gekrümmte Sandwichschalen mit eingebrachten Imperfektionen (z.B. Schaumstöße, Laminatabstufungen) unter schwellender Druckbelastung untersucht. Die aufgebrachte Last entspricht realistischen Belastungsniveaus (z. B. 50 Jahres Böe) von Rotorblättern. Die in situ Zustandsüberwachung erfolgt kombiniert mittels Thermografie und der optischen 3 D Felddehnungsmessungen. Mit dem optischen 3 D Felddehnungssystem (ARAMIS) werden die In- und Out-Off-Plane Verformungen der Sandwichschale unter der zyklischen Schwingbelastung detektiert. Die zerstörungsfreie Detektion der Werkstoffermüdung (z.B. Risse) in den Schalenprüfkörpern infolge der zyklischen Beanspruchung erfolgt mittels begleitender passiver Thermografie. Mit den durchgeführten Versuchen konnte der Einfluss der unterschiedlichen fertigungsbedingten Imperfektionen auf die Betriebsfestigkeit der Sandwich Schalenprüfkörper herausgestellt werden. Aus diesen Erkenntnissen wurden für den Rotorblattbau Design Hinweise abgeleitet. Weiterhin wurde in den Versuchen die Eignung der kombinierten Zustandsüberwachung für die Detektion der Verformungsänderungen, Schadensentstehung und dem Schadensfortschritt nachgewiesen. Die kombinierte Zustandsüberwachung mittels Thermografie und der optischen 3 D Felddehnungsmessung eignet sich sehr gut zur Schadensdetektion von Sandwichstrukturen unter Schwingbeanspruchung. T2 - 8. Tagung: Rotorblätter von Windkraftanlagen CY - Haus der Technik, Essen, Deutschland DA - 16.06.2016 KW - Rotorblatt KW - Zerstörungsfreie Zustandsüberwachung KW - Sandwich Schalenstrukturen KW - FVK KW - Imperfektion KW - Betriebsfestigkeit KW - Schwingversuch PY - 2016 AN - OPUS4-36827 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wilsch, Gerd A1 - Gottlieb, Cassian A1 - Millar, Steven A1 - Wiggenhauser, Herbert T1 - Laser induced breakdown spectroscopy (LIBS) – automated 2D chemical analysis of concrete N2 - Laser-induced breakdown spectroscopy (LIBS) is a combination of laser ablation and optical emission spectroscopy. Due to the possibility of direct measurements on the sample surface with a minimum of sample preparation investigations of building materials can be conducted quite fast. In combination with a scanning technique (translation stage or scanning mirrors head) 2D element distributions of harmful species like chlorides and alkalis are evaluated with a sub-mm resolution. By scanning a surface of typically 100 mm x 100 mm the heterogeneity of the material may be considered. LIBS is capable to identify hot spots in element concentration with a resolution of 0.1 mm or even smaller. A LIBS-system for the on-site application on building materials is, in cooperation with system developers and companies which will use this technique for investigation on real structures, under test at BAM. We present an example. Further work will focus on providing guidelines to establish LIBS as a standard procedure for chemical investigations of building materials. T2 - NDE / NDT for Highway and Bridges: Structural Materials Technology CY - Portland, Oregon, USA DA - 29.08.2016 KW - LIBS KW - Concrete KW - Chloride KW - Chemical analysis PY - 2016 SN - 978-1-57117-392-8 SP - 155 EP - 160 PB - The American Society for Nondestructive Testing, Inc. CY - Columbus, OH 43228-0518, USA AN - OPUS4-37679 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Blaker, J. J. A1 - Anthony, David B. A1 - Tang, G. A1 - Shamsuddin, S.-R. A1 - Kalinka, Gerhard A1 - Wienrich, Malte A1 - Abdolvand, Amin A1 - Shaffer, M. S. P. A1 - Bismarck, A. T1 - Property and shape modulation of carbon fibers using lasers N2 - An exciting challenge is to create unduloid-reinforcing fibers with tailored dimensions to produce synthetic composites with improved toughness and increased ductility. Continuous carbon fibers, the state-of-the-art reinforcement for structural composites, were modified via controlled laser irradiation to result in expanded outwardly tapered regions, as well as fibers with Q-tip (cotton-bud) end shapes. A pulsed laser treatment was used to introduce damage at the single carbon fiber level, creating expanded regions at predetermined points along the lengths of continuous carbon fibers, while maintaining much of their stiffness. The range of produced shapes was quantified and correlated to single fiber tensile properties. Mapped Raman spectroscopy was used to elucidate the local compositional and structural changes. Irradiation conditions were adjusted to create a swollen weakened region, such that fiber failure occurred in the laser treated Region producing two fiber ends with outwardly tapered ends. Loading the tapered fibers allows for viscoelastic energy dissipation during fiber pull-out by enhanced friction as the fibers plough through a matrix. In these tapered fibers, diameters were locally increased up to 53%, forming outward taper angles of up to 1.8°. The tensile strength and strain to failure of the modified fibers were significantly reduced, by 75% and 55%, respectively, ensuring localization of the break in the expanded region; however, the fiber stiffness was only reduced by 17%. Using harsher irradiation conditions, carbon fibers were completely cut, resulting in cottonbud fiber end shapes. Single fiber pull-out tests performed using these fibers revealed a 6.75-fold increase in work of pull-out compared to pristine carbon fibers. Controlled laser irradiation is a route to modify the shape of continuous carbon fibers along their lengths, as well as to cut them into controlled lengths leaving tapered or cotton-bud shapes. KW - Composite KW - Irradiation KW - Pull-out tests KW - Pulsed laser treatment KW - Single carbon fibers PY - 2016 DO - https://doi.org/10.1021/acsami.6b05228 SN - 1944-8244 SN - 1944-8252 VL - 8 IS - 25 SP - 16351 EP - 16358 PB - ACS Publications CY - 1155 Sixteenth Street, NW, Washington, DC 20036, USA AN - OPUS4-37699 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Griesche, Axel T1 - Measurement of hydrogen distributions in metals by neutron radiography and tomography N2 - In recent years, the optimization of the imaging stations at research reactors and especially the further development of the neutron detectors allowed the measurement of hydrogen distributions with increasing spatial and temporal resolution at lower detection limits at the same time. Hydrogen has compared to iron a high total neutron cross section, which allows with basic radiographic methods the visualization of hydrogen in two and three dimensions inside the microstructure of components. This enables the in situ measuring of hydrogen mass flows inside cm thick steel samples with a temporal resolution of 20 s as well as the quantitative measurement of hydrogen accumulations at the crack’s inner surfaces in hydrogen embrittled iron samples. For the first time, we detected directly gaseous hydrogen in the crack cavities and we could measure the gas pressure. This new quality of the information on a micrometer scale allows new insights for the analysis of damage mechanisms, e.g. of hydrogen embrittlement. Further, this method is non-destructive and provides local information in situ and in three dimensions with a spatial resolution of 20-30 µm, which is not accessible with common methods as e.g. thermal desorption spectroscopy. In this contribution, we show examples that demonstrate the spatial and temporal resolution of the neutron radiography and tomography method in order to visualize and quantify hydrogen accumulations at cracks. The measurements were performed at the research reactor BER II of HZB in Berlin and at the FRM II reactor of the neutron source Heinz Maier-Leibnitz in Garching. T2 - 2016 International Hydrogen Conference CY - Moran, Wyoming, USA DA - 11.09.2016 KW - Neutron imaging KW - Hydrogen embrittlement KW - Neutron tomography KW - Neutron radiography PY - 2016 AN - OPUS4-37700 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schade, U. T1 - Estimation of THz waveforms for material characterization of stratified objects N2 - The poster discusses theoretically and exemplarily the influence of the materials and experimentally selected situation on the shape and size deformation of a detected pulse signal previously reflected on a three layer sheet. T2 - 41st International Conference on Infrared, Millimeter, and Terahertz Waves (IRMMW-THz 2016) CY - Copenhagen, Denmark DA - 25.09.2016 KW - THz spectroscopy KW - Pulse reflection KW - Pulse shape analysis KW - Optical layer model PY - 2016 AN - OPUS4-37639 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Oertzen, Alexander T1 - Validierung von BAM-Fallhammer und BAM-Reibapparat - Herausforderung für die Qualitätssicherung N2 - Die Validierung des BAM-Fallhammers ist nicht nur eine Frage der dokumentierten Wartung und der Rückführbarkeit relevanter Größen sondern auch eine Frage der Verifizierung der mechanischen Funktion. Dabei gibt es zum Teil derart große Abweichungen zwischen Geräten und von berechneten Werten, dass Ergebnisse zur Schlagempfindlichkeit von Explosivstoffen nur in Verbindung mit der verifzierten Funktion und verifizierten Werten zum Energieübertrag auf den zu prüfenden Stoff nutzbar sind. T2 - Erfahrungsaustausch Explosivstoff-Industrie der BG RCI CY - Hermannsburg, Germany DA - 15.09.2016 KW - Explosivstoffe KW - Schlagempfindlichkeit KW - Fallhammer PY - 2016 AN - OPUS4-37665 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Oertzen, Alexander T1 - Equipment safety in the explosives sector N2 - Acilliary equipment used in the explosives sector is commonly not regulated by national or European law. Nonetheless various hazards are associated with electricity and radiation used by the equipment. Safety has to be guaranteed by a risk analysis and consequential handling provisions. The German approach is outlined. T2 - TTE-Europe Partner meeting CY - Berlin, Germany DA - 24.02.2016 KW - Sprengzubehör KW - Gefährdungsbeurteilung KW - Explosionsgefahren PY - 2016 AN - OPUS4-37666 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Grunewald, Thomas T1 - Nichtelektrischer Explosionsschutz - mechanisch erzeugte Funken als Zündquelle N2 - Bei Geräten und Maschinen zur bestimmungsgemäßen Verwendung in explosionsgefährdeten Bereichen muss in der europäischen Union eine Zündgefahrenbewertung durchgeführt werden. Dabei müssen unter anderem die Gefahren von nichtelektrischen Zündquellen betrachtet werden, zu denen auch die mechanisch erzeugten Schlagvorgänge gehören. Bei Schlagvorgängen kommt es infolge des Zusammenstoßes zweier Werkstücke zu einer Umwandlung der kinetischen Energie. Dabei erhöht sich die Temperatur der Werkstoffe an der Kontaktstelle und es kommt unter Umständen zu einem Abtrennvorgang kleiner Partikel erhöhter Temperatur. Sowohl die heißen Kontaktstellen als auch die abgetrennten Partikel erhöhter Temperatur können eine wirksame Zündquelle für ein explosionsfähiges Brenngas/Luft-Gemisch darstellen. Zur Festlegung von Grenzwerten wurden in der Norm EN 13463-1:2009 die Gasgemische anhand ihrer Explosionsgruppe klassifiziert und zu jeder Gruppe die maximale Energie des Schlagvorgangs festgelegt, unter derer die Entstehung einer wirksamen Zündquelle als unwahrscheinlich angenommen werden kann. T2 - Ausbildung zum Explosionsschutzbeauftragten (Veranst.-Nr. H050-08-044-6) CY - Haus der Technik (HdT) - Ausseninstitut der RWTH Aachen, Timmendorfer Strand, Germany DA - 30.08.2016 KW - Funken KW - Mechanisch erzeugte Funken KW - Nichtelektrische Funken KW - Nichtelektrischer Explosionsschutz KW - Schlagfunken PY - 2016 AN - OPUS4-37726 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zscherpel, Uwe A1 - Poeppl, J. T1 - Mit digitaler Radiologie verborgenen Fehlern auf der Spur N2 - Der Stand der Technik beim digitalen Filmersatz in der Gussteilpruefung in Giessereien wird betrachtet.Eine Reihe von Normen fuer den Ersatz des Roentgenfilms durch neue digitale Detektoren wurde in den letzten Jahren veroeffentlicht. Die verschiedene Fehlertypen werden mit Fehlerkatalogen bewertet, die ebenfalls digital verfuegbar sind. Die Bildverarbeitung gestattet eine einfachere Bewertung der Anzeigen. Eine automatische Bewertung von Gussteilen durch den Computer erlaubt vollautomatische Anlagen, die 10 000 Teile pro Tag pruefen. KW - Film replacement KW - NDT KW - RT KW - Radiography KW - Discontinuities KW - Catalogues KW - Castings KW - Durchstrahlungsprüfung KW - Automatische Bildbewertung KW - Bildverarbeitung KW - Gussteilprüfung KW - Standardisierung KW - Filmersatz durch digitale Detektoren KW - Zerstörungsfreie Prüfung PY - 2016 VL - 103 IS - 6 SP - 85 EP - 87 PB - GIESSEREI-Verlag GmbH CY - Düsseldorf AN - OPUS4-37731 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Welter, T. T1 - Indentation study of zinc aluminosilicate glasses N2 - Zinc aluminosilicate glasses are studied by Vickers indentation in order to reveal the effect of non-bridging oxygen (NBO) and incorporation of aluminium in the silica network on micromechanical properties. Therefore glasses of perzinc and peraluminous compositions as well as nominal NBO-free glasses on the meta-aluminous join are prepared by melt quenching. To investigate the effect of environment on hardness, crack generation and propagation indentation was performed in air and in dry nitrogen atmosphere on HF etched surfaces. For constant silica fractions the increase in the Zn-to-Al ratio led to a characteristic step-like course of the micromechanical properties at the meta-aluminous composition. The effect of the cation size is verified by comparing the results with those obtained in the calcia-alumina-silica system. T2 - Society of Glass Technology Centenary Conf. 13th Symp. of the Europ. Soc. of Glass and Technology CY - Sheffield, UK DA - 04.09.2016 KW - Alumino-silicate glass KW - Vickers indentation KW - Glass structure PY - 2016 AN - OPUS4-37660 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rietz, U. A1 - Lange, Thorid A1 - Hielscher, Stefan A1 - Beck, Uwe A1 - Kavianpour, D. A1 - Lerche, D. T1 - Quantitative determination of adhesive tape properties by CAT-technology (centrifugal adhesion testing) N2 - The future commercial prospects for adhesive tapes are very good and its application range is very broad. From every-day-use in office, packaging, maintenance, and quick repair in workshops, it ranges from handicraft work, medical purposes and cosmetics up to workmanship. The study describes a new multi-sample approach in adhesive tape testing from theoretical background, preparation of test specimen for tensile as well as shear testing, detailed measurement procedures up to analysis and result interpretation. Various types of single and double-sided pressure sensitive adhesive tapes supplied by different manufacturers were investigated and compared T2 - EURADH 2016 Adhesion ´16 CY - Glasgow, UK DA - 21.09.2016 KW - Tensile KW - Shear KW - Peel KW - Strength KW - Analytical centrifugation KW - Adhesive tapes PY - 2016 SP - 352 EP - 355 AN - OPUS4-37664 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lühr, T. A1 - Winkelmann, Aimo A1 - Nolze, Gert A1 - Krull, D. A1 - Westphal, C. T1 - Direct Atom Imaging by Chemical-Sensitive Holography N2 - In order to understand the physical and chemical properties of advanced materials, functional molecular adsorbates, and protein structures, a detailed knowledge of the atomic arrangement is essential. Up to now, if subsurface structures are under investigation, only indirect methods revealed reliable results of the atoms’ spatial arrangement. An alternative and direct method is three-dimensional imaging by means of holography. Holography was in fact proposed for electron waves, because of the electrons’ short wavelength at easily accessible energies. Further, electron waves are ideal structure probes on an atomic length scale, because electrons have a high scattering probability even for light elements. However, holographic reconstructions of electron diffraction patterns have in the past contained severe image artifacts and were limited to at most a few tens of atoms. Here, we present a general reconstruction algorithm that leads to high-quality atomic images showing thousands of atoms. Additionally, we show that different elements can be identified by electron holography for the example of FeS₂ . KW - holography KW - electron diffraction KW - atomic imaging KW - photoemission KW - electron backscattering PY - 2016 DO - https://doi.org/10.1021/acs.nanolett.6b00524 VL - 16 IS - 5 SP - 3195 EP - 3201 PB - American Chemical Society AN - OPUS4-37739 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dietrich, D. A1 - Nolze, Gert A1 - Mehner, T. A1 - Nickel, D. A1 - Lampke, T. T1 - EDS/EBSD studies and HR-EBSD pattern analysis on pre-Inca ceramic fragments recovered during San José de Moro Archaeology Program N2 - Pre-Inca civilizations like the coastal cultures Moche and Nazca (Early Intermediate) and the inland culture Wari (Middle Horizon) were agrarian societies which supported indigenous elites of impressive wealth, power, and organization. With the expansion of the Wari Empire, the polychrome style and technique of Nazca propagated to the other cultures. High status burials, most of the Late Moche Fine Line ceramics and a large corpus of ceramics with Wari-derived decoration have been recovered in San José de Moro since 1991. The degree of transfer of procedures in this highly interactive scenario is of special interest: is there a limitation to decoration or is it adopted by the local potters also regarding the formulation of the ceramic bodies? In this context the relative amount, size and type of incorporated non-plastic inclusions as temper are important. T2 - The 16th European Microscopy Congress 2016 CY - Lyon, France DA - 28.08.2016 KW - EBSD KW - EDX KW - Ceramic KW - Phase distribution KW - Microstructure KW - Texture KW - Phase identification KW - SEM PY - 2016 DO - https://doi.org/10.1002/9783527808465.EMC2016.4462 SP - 4462 PB - John Wiley & Sons AN - OPUS4-37740 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nolze, Gert A1 - Hielscher, R. ED - Hielscher, Ralf T1 - Orientations - perfectly colored N2 - The inverse pole figure (IPF) coloring for a suitable evaluation of crystal orientation data is discussed. The major goal is a high correlation between encoding color and crystal orientation. Revised color distributions of the fundamental sectors are introduced which have the advantages of (1) being applicable for all point groups, (2) not causing color discontinuities within grains, (3) featuring carefully balanced regions for red, cyan, blue, magenta, green and yellow, and (4) an enlarged gray center in opposition to a tiny white center. A new set of IPF color keys is proposed which is the result of a thorough analysis of the colorization problem. The discussion considers several topics: (a) the majority of presently applied IPF color keys generate color discontinuities for specifically oriented grains; (b) if a unique correlation between crystal direction and color is requested, discontinuity-preventing keys are possible for all point groups, except for 4, 3 and 1; (c) for a specific symmetry group several IPF color keys are available, visualizing different features of a microstructure; and (d) for higher symmetries a simultaneous IPF mapping of two or three standard reference directions is insufficient for an unequivocal orientation assignment. All color keys are available in MTEX, a freely available MATLAB toolbox. KW - Electron backscatter diffraction KW - Color coding KW - Symmetry groups KW - Orientation description PY - 2016 DO - https://doi.org/10.1107/S1600576716012942 SN - 0021-8898 SN - 1600-5767 VL - 49 IS - 5 SP - 1786 EP - 1802 AN - OPUS4-37741 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winkelmann, Aimo A1 - Nolze, Gert T1 - Orientation analysis of non-centrosymmetric crystal structures using electron backscatter diffraction N2 - Crystal structures that show a broken symmetry in their cubic and hexagonal modifications are of great relevance for optoelectronic and photonic applications. This is why methods which are sensitive to non-centrosymmetric structures are important for analysis of these materials in technological applications. T2 - 24th Annual Conference of the german Crystallographic Society CY - Stuttgart, Germany DA - 14.03.2016 KW - Electron backscatter diffraction KW - Non-centrosymmetry KW - Friedel's rule KW - Pattern matching KW - GaN KW - GaP PY - 2016 VL - 36 Supplement SP - 22 PB - Walter de Gruyter GmbH & Co KG AN - OPUS4-37743 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - Degradation of PE-HD induced by liquid media - FNCT testing N2 - The Full-Notch Creep Test (FNCT) is widely used to characterize the slow crack growth (SCG) behavior of polyolefin materials in “inert” media as well as effects of environmental stress cracking (ESC) in which the medium has decisive influence on damage mechanism and time to failure tf*. Usually the FNCT is applied as a standardized testing method (ISO 16770) using a few universal liquid media, such as solutions of Arkopal N 100 (detergent). Selected relevant PE-HD materials are investigated also in real media and influences of temperature and geometry of specimen and notch are explicitly addressed. The investigations comprise also the ESC behavior of PE-HD in media that are sorbed to a significant extent – such as Diesel and Biodiesel – based on comparison with samples previously saturated with those media. T2 - PolyDays 2016 CY - Potsdam, Germany DA - 28.09.2016 KW - Sorption KW - Environmental stress cracking KW - Slow crack growth KW - PE-HD KW - FNCT PY - 2016 AN - OPUS4-37716 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Geißler, Daniel A1 - Hildebrandt, N. T1 - Recent developments in Förster resonance energy transfer (FRET) diagnostics using quantum dots N2 - The exceptional photophysical properties and the nanometric dimensions of colloidal semiconductor quantum dots (QD) have strongly attracted the bioanalytical community over the last approximately 20 y. In particular, the integration of QDs in the analysis of biological components and interactions, and the related diagnostics using Förster resonance energy transfer (FRET), have allowed researchers to significantly improve and diversify fluorescence-based biosensing. In this TRENDS article, we review some recent developments in QD-FRET biosensing that have implemented this technology in electronic consumer products, multiplexed analysis, and detection without light excitation for diagnostic applications. In selected examples of smartphone-based imaging, single- and multistep FRET, steady-state and time-resolved spectroscopy, and bio/chemiluminescence detection of QDs used as both FRET donors and acceptors, we highlight the advantages of QD-based FRET biosensing for multiplexed and sensitive diagnostics. KW - Fluorescence spectroscopy and imaging KW - Multiplexing immunoassay KW - Nanoparticle KW - DNA/RNA KW - BRET/CRET PY - 2016 DO - https://doi.org/10.1007/s00216-016-9434-y SN - 1618-2642 SN - 1618-2650 VL - 408 IS - 17 SP - 4475 EP - 4483 PB - Springer-Verlag CY - Berlin, Heidelberg AN - OPUS4-36546 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Grunewald, Thomas T1 - Ist Edelstahl wirklich funkenärmer als unlegierter Stahl? N2 - Experimentelle Untersuchungen zu streifenden Schlägen mit verschiedenen Edelstahlsorten in explosionsfähigen Atmosphären, jeweils bestehend aus Wasserstoff, Acetylen, Ethylen bzw. Propan mit Luft, haben gezeigt, dass deren Zündwahrscheinlichkeit sowohl von der Art des Brenngas-Gemisches als auch der Höhe der kinetischen Schlagenergie abhängt. Ein Einfluss des Chromgehaltes im Edelstahl auf die Zündwahrscheinlichkeit durch mechanisch erzeugte Schlagvorgänge konnte in dem untersuchten Bereich des Chromgehaltes nicht nachgewiesen werden, obwohl ein steigender Chromgehalt die Oxidationsfähigkeit abgetrennter Partikel erhöhter Temperatur tatsächlich senkt. Ferner haben weitere Werkstoffeigenschaften wie die Wärmeleitfähigkeit, spezifische Wärmekapazität, Dichte und Härte einen Einfluss auf die Zündwahrscheinlichkeit mechanischer Edelstahl-Schlagvorgänge bei Wasserstoff/Luft-Gemischen. Mit steigender Wärmeleitfähigkeit des Edelstahls sinkt die Zündwahrscheinlichkeit. Für die spezifische Wärmekapazität, Dichte und Härte konnte kein Einfluss nachgewiesen werden. Für Schlagvorgänge wurden in der Norm EN 13463-1:2009 (DIN, 2009) Grenzwerte für die maximale kinetische Schlagenergie festgelegt, unterhalb derer die Entstehung einer wirksamen Zündquelle als unwahrscheinlich angenommen werden kann. Dabei wurde zwischen Schlagvorgängen mit funkenarmen Metallen, wie z. B. Kupfer, Messing, und Schlagvorgängen mit sogenannten „sonstigen Werkstoffen“ unterschieden. Die Grenzwerte dieser sonstigen Werkstoffe resultieren aus Versuchen der BAM mit unlegiertem Baustahl. Bei solchen Schlagvorgängen wird von Oxidationsprozessen einzelner Partikel mit dem Luftsauerstoff ausgegangen, die das Gasgemisch aufgrund des hohen Temperaturanstiegs entzünden. In industriellen Anwendungen wie zum Beispiel der chemischen Industrie wird jedoch statt ferritischem Stahl überwiegend Edelstahl verwendet. Im Allgemeinen gilt mit Chrom hochlegierter Edelstahl bei Schlagvorgängen gegenüber ferritischem Stahl als funkenärmer, da die Oxidationsfähigkeit von Edelstahlpartikeln mit steigendem Chromgehalt abnimmt. Bei den Schlagversuchen der BAM konnte zwar eine sinkende Oxidationsfähigkeit der Partikel, aber keine abnehmende Zündwirksamkeit von Edelstählen mit steigendem Chromgehalt beobachtet werden. T2 - 14. BAM-PTB-Kolloquium zur chemischen und physikalischen Sicherheitstechnik CY - BAM, Berlin, Germany DA - 14.06.2016 KW - Mechanisch erzeugte Funken KW - Nichtelektrischer Explosionsschutz KW - Schlagfunken KW - Funken PY - 2016 AN - OPUS4-36548 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krankenhagen, Rainer T1 - Zerstörungsfreie Fehlercharakterisierung an ausgewählten Probekörpern aus FVK im Kontext der Windkraftbranche N2 - Der Vortrag stellt erste Ergebnisse des EMPIR-Projektes VITCEA vor. Schwerpunkt ist die Herstellung und Charakterisierung von Überlastschäden und Impactschäden in verschiedenen Faserverbund-Kunststoffen. T2 - 8. Tagung Rotorblätter von Windenergieanlagen CY - Essen, Germany DA - 16.6.2016 KW - CFK KW - GFK KW - Impact KW - ZfP PY - 2016 AN - OPUS4-36634 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Müller, Christina A1 - Bertovic, Marija A1 - Kanzler, Daniel A1 - Ronneteg, U. T1 - Conclusions of the 6th European American workshop on reliability of NDE N2 - The principles of Open Space Technology (OST) were again applied to discuss burning issues in the field of NDE reliability. The results of the discussions among NDE professionals concerning new reliability methods, human factors and integrated solutions will be presented. T2 - 42nd Annual Review of Progress in Quantitative Nondestructive Evaluation CY - Minneapolis, Minnesota, USA DA - 26.07.20155 KW - NDT KW - Reliability KW - Probability of detection KW - Human factors KW - POD PY - 2016 SN - 978-0-7354-1353-5 DO - https://doi.org/10.1063/1.4940452 SN - 0094-243X VL - 1706 SP - 020006-1 EP - 020006-9 PB - AIP Publishing AN - OPUS4-36637 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fontana, Patrick A1 - Miccoli, Lorenzo A1 - Kocadag, R. A1 - Silva, N. A1 - Qvaesching, D. A1 - Kreft, O. A1 - Cederqvist, Ch. ED - Fehling, E. ED - Middendorf, B. ED - Thiemicke, J. T1 - Composite UHPC facade elements with functional surfaces N2 - This paper presents an innovative way to combine an external ultra-high performance concrete (UHPC) supporting layer with an insulation layer of autoclaved aerated concrete (AAC) or cellular lightweight concrete (CLC) to create light-weight façade elements, which are improved in functionality and in energy efficiency. The durability of the façade elements is improved by developing UHPC with self-cleaning properties. One approach is based on the photocatalytic activation of the external UHPC shell by incorporation of TiO2 particles. The second approach consists of the modification of the UHPC surface by micro structuring in combination with the application of water-repellent agents to create durable super hydrophobicity. The current results obtained from laboratory testing are promising and demonstrate the feasibility of the approaches. T2 - HiPerMat 2016 4th International Symposium on Ultra-High Performance Concrete and High Performance Construction Materials CY - Kassel, Germany DA - 09.03.2016 KW - Composite UHPC elements KW - photocatalysis KW - super hydrophobicity KW - self-cleaning KW - autoclaved aerated concrete KW - cellular lightweight concrete PY - 2016 SN - 978-3-7376-0094-1 VL - 27 SP - 159 EP - 160 PB - kassel university press GmbH CY - Kassel AN - OPUS4-36566 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - von Oertzen, Alexander A1 - Lehmann, Thomas T1 - Considerations on energy deposition with the BAM-Fallhammer N2 - The BAM-Fallhammer is a mechanical device to test the impact sensitivity of explosives and to determine a sensitiveness level. By its construction it transforms potential energy into kinetic energy of an impacting hammer, then hitting the sample. Ideally the entire potential energy is available at the moment of impact and the supporting base is infinitely rigid. By this study we want to quantify how much a real Fallhammer deviates from the ideal concept, and what the differences between different Fallhammers in different laboratories are. This information has never been collected in a consistent way. The aim of the authors is to develop guidance on the mechanical properties of the Fallhammer, which can be used for different purposes such as internal quality control, validation of the correct functioning of the Fallhammer, preparation of Round-Robin tests and similar. An established and verified mechanical status of a Fallhammer would greatly improve the quality and comparability of results and Round-Robin tests on the impact sensitivity of explosives. KW - BAM-Fallhammer KW - explosives KW - impact sensitivity KW - quality control PY - 2016 SN - 1733-7178 VL - 13 IS - 2 SP - 273 EP - 288 PB - Institute of Industrial Organic Chemistry CY - Warsaw, Poland AN - OPUS4-36569 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rosemann, Paul A1 - Müller, Christina A1 - Meyer, A. A1 - Halle, T. T1 - Influence of nitrogen on the corrosion resistance of martensitic stainless steels N2 - The corrosion resistance of martensitic stainless steels (MSS) depends strongly on the chemical composition and the applied heat treatment. Both determines the distribution of the alloying elements in the microstructure and the resulting material properties. The addition of nitrogen is known to be beneficial for the pitting corrosion resistance of stainless steels. In case of MSS this effect is not only connected to nitrogen itself because nitrogen can be used to substitute carbon which also influences the result of the heat treatment process. This paper shows the effect of nitrogen on the corrosion resistance in relation to the hardening process of MSS. Therefore the effects of austenitization duration, austenitization temperature and cooling rate on microstructure, hardness and corrosion resistance were studied on the MSS X30CrMoN15 1 and X50CrMoV15. The effect of different cooling rates was studied in the range of > 100 K/s down to 1 K/s using the jominy end quench test. The changes in corrosion resistance were detected with electrochemical potentiodynamic reactivation (EPR) and by the determination of critical pitting potentials. Besides this experimental approach thermodynamic calculations with the software thermocalc will be presented and used for the interpretation of the effect of nitrogen on the corrosion resistance of MSS. T2 - 18th Chemnitz Seminar on Materials Engineering – 18. Werkstofftechnisches Kolloquium CY - Chemnitz, Germany KW - Martensitic stainless steels KW - Corrosion resistance KW - Heat treatment PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-366956 DO - https://doi.org/10.1088/1757-899X/118/1/011002 VL - 118 IS - 1 SP - 19 EP - 19 PB - IOP Publishing AN - OPUS4-36695 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pavlovic, Mato T1 - Reliability analysis of the ultrasonic inspection system for the inspection of hollow railway axles N2 - Axles are safety critical train components that are subjected to significant cyclic loading during operation. If the crack is initiated in the axle, cyclic loading will lead to crack propagation. To maintain structural integrity, axles must be periodically inspected for fatigue cracks in the material. Deutsche Bahn uses mechanized ultrasonic inspection system to inspect hollow railway axles. The inspections are performed from the bore surface, using several conventional transducers with different incident angles, inspecting the axle along the entire length. As with the every safety critical system, the reliability of these inspections must be determined with regard to their flaw detection capabilities. Traditionally this is done according to the relevant standards for railway vehicles. To investigate the capability of the NDT system more thoroughly, we want to evaluate the capability of the inspection system to detect flaws by means of probability of detection (POD) curves. It will be shown that other parameters, beside the size of the crack, for example crack position in the axle, influence the detection of the crack. The influence of these parameters was evaluated using ultrasonic simulation. The evaluation served as an input for the manufacturing of the flaws in the real scale axle. Once these axles are inspected and the data evaluated, using data from both measurement and simulation, we will express the POD of the crack as function of influencing parameters using the multiparameter POD model. T2 - Proceedings of the 19th World Conference on Nondestructive Testing CY - Munich, Germany DA - 13.06.2016 KW - Detection KW - Simulation KW - Ultrasonic KW - Railway KW - Reliability KW - POD KW - Crack PY - 2016 AN - OPUS4-36702 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pavlovic, Mato T1 - Reliability Analysis of the Phased-Array Ultrasonic System used for the Inspection of Friction Stir Welds of Copper Canisters N2 - The canister for the permanent storage of spent nuclear fuel used by SKB in Sweden consists of a cast iron insert surrounded by a five centimetre thick shell of copper. It is a safety critical component and in order to secure long-term structural integrity non-destructive methods are used to inspect 100% of the volume of each canister, before it is disposed of in the repository. One of the critical components that requires inspection is a sealing weld, joining the copper tube and the lid. The friction stir weld is inspected using an ultrasonic phased array system. The area of the weld is inspected with several inspection channels with different angles and varying coverage. To make sure that no defects that might occur in the weld are overseen, the reliability of the inspection must be quantified. The reliability of NDT is usually quantified with the probability of detection curves. The influence of the parameters that might influence the POD of the flaws in the weld is investigated analysing the experimental results, as well as with a help of a numerical simulation of the inspection. T2 - Proceedings of the 19th World Conference on Nondestructive Testing CY - Munich, Germany DA - 13.06.2016 KW - Ultrasonic KW - Copper KW - NDT KW - FSW KW - JLH KW - Weld KW - POD KW - Reliability PY - 2016 AN - OPUS4-36703 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias T1 - The identification in engine or gear tests of the induction time or off-set point („cliff“), after which wear and friction increased N2 - In the state-of-the-art technology, the impact of additives on friction and wear is evaluated in recipes with fixed concentrations. For the development of formulations it is desirable to determine the lowest effective concentration or the concentration at which failure was initiated or excessive wear began. Through a new development of the SRV® machine it is now possible to change the lubricant composition of a test specimen in a reproducible manner, in sub-pro Mill steps during the SRV® testing. This technology is used in the present article to define the optimum additive concentration with regard to wear and friction in a system of base oil and additive. Exemplary selected base oil and additive variants are tested here. The load parameters during testing are selected in such a way that they correspond to later application. The new data acquisition capabilities enable new possibilities for optimizing lubricant formulations in practice-oriented model-tribometer tests. “Cliff“ testing aims to identify in engine or gear tests the induction time or off-set point (“cliff“) after which wear and friction increased of failure occurred. Explanations for friction and wear increased as well as failures, which occurred during engine tests, can be derived from SRV® testing of oil samples taken or collected at different engine test times and correlating these with their friction, wear and EP data in respect to depleting curves for specific additives or other oil properties. A “cause-root” analysis is done by plotting SRV® data versus functional properties. The collected oil samples must be fully SRV® tested and chemically analyzed. T2 - Workshop on Tribological Testing of Components Using the SRV Test Machine CY - Bellevue, WA, USA DA - 30.06.2016 KW - Cliff testing KW - Additives KW - SRV machine KW - Friction KW - Wear behavior PY - 2016 AN - OPUS4-36743 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Marotzke, Christian T1 - Failure of fiber reinforced composites under multiaxial stresses on microscale N2 - The failure of composites is initiated by imperfections on microscale. The interface between fiber and matrix is a key parameter concerning failure initiation. In order to get an improved understanding of local failure processes a fracture mechanical analysis of interfacial failure in a composite ply under transverse stresses is performed. The mixed mode energy release rate is calculated. In addition the failure of interfaces under cyclic loading is studied on a single fiber model. The quasistatic debonding process is compared with the interfacial failure under fatigue loading. It is shown that the tan delta can be used as an indicator for the damage propagation. T2 - ICMFF11 CY - Sevilla, Spain DA - 01. 06. 2016 KW - Composites KW - Failure KW - Energy release rate PY - 2016 AN - OPUS4-36746 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Corrosion investigations on zinc coatings by using gel-type electrolytes N2 - In the presentation different zinc coatings are presented and investigated. Their naturally formed protective layers are electrochemically characterized and corrosion relevant values are determined by using a gel pad based on polysaccharide. The corrosion relevant values allow the differentiation of various zinc coating systems and can describe the current protective effect provided by the coating. It is shown that gel-type electrolytes influence protective layers and coatings considerably less than corresponding bulk electrolytes. From the results it is evident that gel-type electrolytes represent a viable and promising field in corrosion research. T2 - 7th Kurt-Schwabe-Symposium CY - Mittweida, Germany DA - 04.09.2016 KW - zinc coatings KW - gel-type electrolytes KW - corrosion investigations PY - 2016 AN - OPUS4-37409 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe T1 - Haftung und Haftfestigkeit: Grundlagen, Einflussgrößen, Prüfverfahren – Eine Übersicht N2 - Der Vortrag widmet sich Haftung und Haftfestigkeit bezüglich Grundlagen, Einflussgrößen sowie Prüfverfahren und beschreibt die Punkte: Generische und spezifische Motivation, Einflussgrößen auf Haftfestigkeit und Haftung von Beschichtungen, Prüfverfahren zur quantitativen Bestimmung der Haftfestigkeit und zur qualitativen Klassifizierung bzw. semi-quantitativen Bewertung der Haftung im Einzelnen. T2 - EFDS, 17. Wörlitzer Workshop "Schichthaftung - Anwendungsbeispiele aus der Praxis" CY - Oranienbaum-Wörlitz, Germany DA - 06.06.2016 KW - Haftfestigkeit KW - Klebfestigkeit KW - Verbundfestigkeit PY - 2016 AN - OPUS4-37479 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Coutinho, M.L. A1 - Miller, A. Z. A1 - Martin-Sanchez, Pedro Maria A1 - Mirao, J. A1 - Gomez-Bolea, A. A1 - Machado-Moreira, B. A1 - Cerqueira-Alves, L. A1 - Jurado, V. A1 - Saiz-Jimenez,, C. A1 - Lima, A. A1 - Phillips, A. J. L. A1 - Pina, F. A1 - Macedo, M. F. T1 - A multiproxy approach to evaluate biocidal treatments on biodeteriorated majolica glazed tiles N2 - The Fishing House located on the grounds of the Marquis of Pombal Palace, Oeiras, Portugal, was built in the 18th century. During this epoch, Portuguese gardens, such as the one surrounding the Fishing House, were commonly ornamented with glazed wall tile claddings. Currently, some of these outdoor tile panels are covered with dark colored biofilms, contributing to undesirable aesthetic changes and eventually inducing chemical and physical damage to the tile surfaces. Phylogenetic analyses revealed that the investigated biofilms are mainly composed of green algae, cyanobacteria and dematiaceous fungi. With the aim of mitigating biodeterioration, four different biocides (TiO2 nanoparticles, Biotin® T, Preventol® RI 80 and Albilex Biostat®) were applied in situ to the glazed wall tiles. Their efficacy was monitored by visual examination, epifluorescence microscopy and DNA-based analysis. Significant changes in the microbial community composition were observed 4 months after treatment with Preventol® RI 80 and Biotin® T. Although the original community was inactivated after these treatments, an early stage of re-colonization was detected 6 months after the biocide application. TiO2 nanoparticles showed promising results due to their self-cleaning effect, causing the detachment of the biofilm from the tile surface, which remained clean 6 and even 24 months after biocide application. KW - Biofilm KW - Glazed tiles KW - Fungi PY - 2016 DO - https://doi.org/10.1111/1462-2920.13380 SN - 1462-2912 SN - 1462-2920 VL - 18 IS - 12 SP - 4794 EP - 4816 PB - Society for Applied Microbiology and John Wiley & Sons Ltd AN - OPUS4-37380 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - The influence of the age of biodiesel and B10 on the resistance of sealing materials at different temperatures N2 - Materials compatibility is a major concern whenever the fuel composition is changed in a fuel system. The question arises of whether sealing materials are resistant to fuels with bioethanol and biodiesel (rapeseed oil fatty acid methyl ester). The objective of this research was to determine the resistance of frequently used sealing materials such as FKM (fluorocarbon rubber), FVMQ (methyl-fluoro-silicone rubber), VMQ (methyl-vinyl-silicone rubber), EPDM (ethylene-propylene-diene rubber), CR (chloroprene rubber), CSM (chlorosulfonated polyethylene), IIR (butyl rubber), PA (polyamides), NBR (acrylonitrile-butadiene rubber) and PUR (polyester urethane rubber) in aged fuels and heating oil with admixtures of biogenic substances such as biodiesel and B10 (heating oil with 10% biodiesel). The mass, tensile strength and breaking elongation of the test specimens were determined before and after exposure for 84 days in non-aged, one-year, two-year, three-year and four-year aged biodiesel and B10 according to DIN 53504 – “Testing of rubber - determination of tensile strength at break, tensile stress at yield, elongation at break and stress values in a tensile test”. The visual examination of some elastomer test specimens clearly showed the great volume increase until breaking or partial dissolution. The Shore hardnesses A and D (for PA) were determined before and after exposure of the test specimens in the biofuels for 42 days according to DIN 53505 – “Testing of rubber – Shore A and Shore D hardness test”. A threshold for the reduction in tensile properties and Shore hardness is not set in the international standards. Therefore, a threshold of 15 % was set for the evaluation of the compatibility. Biodiesel fuels are easily oxidized and contain acids and water. The age of the biodiesel was not relevant for the sealing materials CR, CSM, EPDM, IIR and NBR, which were generally not resistant to biodiesel. FKM and PA showed high compatibility in non-aged, one-year, two-year, three-year and four- year aged biodiesel, which was attributed to the absence of polarity. The decrease in tensile properties and Shore hardness increased with the age and the temperature of the biodiesel, but the measured values were still lower than the defined threshold. FKM and FVMQ absorbed much less non-aged and aged B10 and swelled less. CR, CSM, EPDM, IIR, NBR and VMQ were not resistant to B10 at all at 20°C, 40°C and 70°C as the decrease in the tensile properties was significantly over 50%. FVMQ and PA could be evaluated as resistant in non-aged and aged B10 at 20°C and 40°C, whereas FKM was resistant up to 70°C despite the age of the B10. The damaging impact of B10 increased with the age and the temperature. T2 - EUROCORR 2016 CY - Montpellier, France DA - 11.09.2016 KW - Sealing materials KW - Compatibility evaluation KW - Biofuels KW - Tensile properties KW - Shore hardness PY - 2016 AN - OPUS4-37430 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Vergleich der Spannungsrissbeständigkeit von Polyethylen und Polyethylenterephthalat als Werkstoffe für Verpackungen zum Transport von Gefahrgütern N2 - Seitens der Industrie besteht großes Interesse, Polyethylenterephthalat (PET) als Werkstoff für Verpackungen zum Transport von Gefahrgütern einzusetzen, da aufgrund der hohen Festigkeit und Steifigkeit von PET die Wanddicken und somit die Kosten der Verpackungen reduziert werden können. Die Prüfung der Spannungsrissbeständigkeit von Polyethylenformstoffen als Werkstoffe von Verpackungen erfolgt mit Labormethoden unter Verwendung einer Standardflüssigkeit als Prüfmedium für die Spannungsrisse auslösende Wirkung auf Polyethylen (PE), wodurch Zeit und Kosten der Prüfungen reduziert werden. Ziel dieser Arbeit war es, eine Laborprüfmethode zum Vergleich der Spannungsrissbeständigkeit von PE und PET auf ihre Anwendbarkeit zu prüfen, wie z.B. den Full Notch Creep Test (FNCT). Es wurde untersucht, ob die Prüfkörper aus PE und PET mit umlaufender Kerbe in dieser durch die chemische Industrie entwickelten und von der BAM konzipierten Apparatur auf der Basis des FNCT zu messbaren Ergebnissen unter Einfluss eines Ölsäureamidethoxylates als Netzmittel bei 50 °C führen. Die Testergebnisse bestätigten die Eignung des Prüfverfahrens für die acht eingesetzten Formstoffe aus PE. Dieses Prüfverfahren konnte nicht für PET angewandt werden, da die Prüfkörper aufgrund der hohen Festigkeit und Steifigkeit des PET beim Kerbvorgang zerbrachen. Die gleiche Aussage konnte für den Nachweis der der Spannungsrissbeständigkeit von Verpackungen, der in der BAM Gefahrgutregel BAM-GGR 015 beschrieben wird, getroffen werden. Die einzige Möglichkeit zum Nachweis der Spannungsrissbeständigkeit von PET besteht in der Durchführung von Stapeldruckprüfungen. T2 - 29. Sitzung des BAM AK Prüfstellen CY - Berlin, Germany DA - 19.09.2016 KW - Polyethylenterephthalat KW - Spannungsrissbeständigkeit KW - Nachweisverfahren KW - Gefahrgutverpackungen PY - 2016 AN - OPUS4-37434 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hofmann, Michael T1 - Proficiency test of commercial radon monitors for low level radon exhalation measurements in chambers with air exchange N2 - Compared to the designated European upper reference level of 300 Bq m-3 for indoor radon concentrations, the contribution of building materials appears to be low. Taking into account the recommended limit of 100 Bq m-3 by WHO as well as the increased dose conversion factor, the contribution of building products is quite relevant, especially at low air change rates. Therefore in Germany a maximum contribution of building materials to the indoor radon concentration of 20 Bq m-3 is discussed. Because measurements of low concentrations are associated with high uncertainties, radon exhalation rates are often determined in chambers without air exchange and indoor conditions are extrapolated. This study investigated the suitability of direct low level radon measurement under simulated indoor conditions with commercially available instruments, based on the preliminary EU standard for the determination of the emission of volatile organic compounds (VOC) from building materials in test chambers. Measurements are possible with a relative uncertainty ranging from 7 to 18 %. Four major problems were identified: 1. Detector sensitivity: Two of four instruments were identified to determine low radon concentrations in a sufficiently short measuring time. 2. Thoron discrimination: Thoron was discriminated by aging the sampled air in a hose before the detector. 3. Sampling setup: An external chamber measurement was feasible as long as all main system parts were under slight overpressure. 4. Blank value: For VOC-emission testing ambient air, conditioned by filtration and sorption, is used to generate an air exchange. Regarding radon, this treatment is non-effective. If all instrument background levels have been characterized, the blank value must be measured with a second detector in parallel. T2 - 8th International Conference on Protection against Radon at Home and at Work CY - Prague; Czechia DA - 12.09.2016 KW - Radon exhalation KW - Building materials KW - Radon measurement KW - VOC emission test chamber PY - 2016 AN - OPUS4-37437 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hofmann, Michael ED - Thinová, L. T1 - Proficiency test of commercial radon monitors for low level radon exhalation measurements in chambers with air exchange N2 - Compared to the designated European upper reference level of 300 Bq/m³ for indoor radon concentrations, the contribution of building materials appears to be low. Taking into account the recommended limit of 100 Bq/m³ by WHO as well as the increased dose conversion factor, the contribution of building products is quite relevant, especially at low air change rates. Therefore in Germany a maximum contribution of building materials to the indoor radon concentration of 20 Bq/m³ is discussed. Because measurements of low concentrations are associated with high uncertainties, radon exhalation rates are often determined in chambers without air exchange and indoor conditions are extrapolated. This study investigated the suitability of direct low level radon measurement under simulated indoor conditions with commercially available instruments, based on the preliminary EU standard for the determination of the emission of volatile organic compounds (VOC) from building materials in test chambers. Measurements are possible with a relative uncertainty ranging from 7 to 18%. Four major problems were identified: 1. Detector sensitivity: Two of four instruments were identified to determine low radon concentrations in a sufficiently short measuring time. 2. Thoron discrimination: Thoron was discriminated by aging the sampled air in a hose before the detector. 3. Sampling setup: An external chamber measurement was feasible as long as all main system parts were under slight overpressure. 4. Blank value: For VOC-emission testing ambient air, conditioned by filtration and sorption, is used to generate an air exchange. Regarding radon, this treatment is non-effective. If all instrument background levels have been characterized, the blank value must be measured with a second detector in parallel. T2 - 8th International Conference on Protection against Radon at Home and at Work CY - Prague, Czechia DA - 12.09.2016 KW - Radon exhalation KW - Building materials KW - Radon measurement KW - VOC emission test chamber PY - 2016 UR - http://www.radon2016.cz/download/radon2016-el.pdf?attredirects=0&d=1 SN - 978-80-01-05993-7 SP - 21 EP - 21 PB - České vysoké učení technické v Praze CY - Prague AN - OPUS4-37439 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Roussel, N. A1 - Gram, A. A1 - Cremonesi, M. A1 - Ferrara, L. A1 - Krenzer, K. A1 - Mechtcherine, V. A1 - Shyshko, S. A1 - Skocec, J. A1 - Spangenberg, J. A1 - Svec, O. A1 - Thrane, L. N. A1 - Vasilic, Ksenija T1 - Numerical simulations of concrete flow: A benchmark comparison N2 - First, we define in this paper two benchmark flows readily usable by anyone calibrating a numerical tool for concrete flow prediction. Such benchmark flows shall allow anyone to check the validity of their computational tools no matter the numerical methods and parameters they choose. Second, we compare numerical predictions of the concrete sample final shape for these two benchmark flows obtained by various research teams around the world using various numerical techniques. Our results show that all numerical techniques compared here give very similar results suggesting that numerical simulations of concrete filling ability when neglecting any potential components segregation have reached a technology readiness level bringing them closer to industrial practice. KW - Casting KW - Fresh Concrete KW - Rheology KW - Workability KW - Modeling PY - 2016 UR - http://www.sciencedirect.com/science/article/pii/S0008884615002604 DO - https://doi.org/10.1016/j.cemconres.2015.09.022 SN - 0008-8846 VL - 2016/79 SP - 265 EP - 271 PB - Elsevier Ltd. AN - OPUS4-37440 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Vasilic, Ksenija A1 - Geiker, M. A1 - Hattel, J. A1 - Martinie, L. A1 - Martys, N. A1 - Roussel, N. A1 - Spangenberg, J. ED - Roussel, N. ED - Gram, A. T1 - Advanced methods and future perspectives N2 - The one-phase methods described in Chapter 2 were shown to be able to predict casting to some extent, but could not depict segregation, sedimentation and blockage occurring during flow. On the other hand, the distinct element methods described in Chapter 3 did not take into account the presence of two phases in the system and describes concrete as distinct elements interacting through more or less complex laws. A reliable numerical model of a multiphase material behaviour shall take into account both phases (solid and liquid). From the numerical point of view, concrete flow shall be seen therefore as the free surface flow of a highly-concentrated suspension of rigid grains. KW - SCC KW - Numerical simulation PY - 2014 SN - 978-94-017-8883-0 DO - https://doi.org/10.1007/978-94-017-8884-7_5 VL - 15 SP - 125 EP - 146 PB - Springer Netherlands AN - OPUS4-37443 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin A1 - Burkert, Andreas A1 - Heyn, A. T1 - Corrosion investigations on zinc coatings by using gel-type electrolytes N2 - In the presentation different zinc coatings are presented and investigated. Their naturally formed protective layers are electrochemically characterized and corrosion relevant values are determined by using a gel pad based on polysaccharide. The corrosion relevant values allow the differentiation of various zinc coating systems and can describe the current protective effect provided by the coating. It is shown that gel-type electrolytes influence protective layers and coatings considerably less than corresponding bulk electrolytes. From the results it is evident that gel-type electrolytes represent a viable and promising field in corrosion research. T2 - 7th Kurt-Schwabe-Symposium CY - Mittweida, Germany DA - 04.09.2016 KW - zinc coatings KW - gel-type electrolytes KW - corrosion invetsigations PY - 2016 SP - 19 AN - OPUS4-37411 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hielscher, Stefan T1 - Adhesive Strength and Failure Pattern of Coatings on Polymers and Glass N2 - Adhesion is a key functionality for any kind of coating/substrate system. For optical applications, metallic and dielectric coatings are of major interest, in particular for crucial materials such as silver and gold on glass or metals and dielectrics on polymers. Adhesive strength is defined as the tensile force per area upon delamination. There are only two tensile testing procedures available, the single-sample pull-off test in a tensile testing machine and the multiple-sample test within a centrifuge. Both tests require bonded test stamps on top of the coating. After testing, a microscopic inspection is required in order to determine the failure pattern according to ISO 10365 such as adhesive failure (AF), delamination failure (DF), and cohesive failure (CF). There are remarkable effects of the substrate thickness and the plasto-elastic properties of the substrate on the measured adhesive strength. This fact is in general unavoidable as adhesion is a system property and testing of adhesion is a destructive stress test of the entire coating/substrate system. Various material combinations such as Al on polypropylene (PP), SiO₂ on CR39 polymer, protected layers of Au and Ag on glass have been investigated. Delamination failure (DF) could be divided into DF-R (delamination of metallic reflector) and DF-D (delamination of dielectric protection). Plasto-elastic properties and different thicknesses of the substrate yield to an uneven bending of these substrates during the test. As a result, unavoidable material-induced shear forces are produced, e.g. in dependence on substrate thickness, which is simulated by means of “inverse” the filmdoctor software usually applied to compressive stress conditions. From the first results this might give access to the adhesive strength as calculated independent of the substrate thickness. T2 - 15th International Conference on Plasma Surface Engineering (PSE 2016) CY - Garmisch-Partenkirchen, Germany DA - 12.09.2016 KW - adhesive strength KW - multiple-sample testing KW - plasto-elastic properties KW - thickness dependence KW - simulation of adhesion PY - 2016 AN - OPUS4-37415 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weltschev, Margit T1 - Biokraftstoffe und Dichtungen N2 - Zusammenfassend wird aufgrund der Ergebnisse der durchgeführten Untersuchungen die Aussage getroffen, dass die Fluorpolymere FKM und FVMQ die beständigsten Dichtungswerkstoffe in Biokraftstoffen und Heizöl B10 im Temperaturbereich bis 70 °C sind. In E10 und E85 kann keiner der Dichtungswerkstoffe bei 70 °C als beständig bewertet werden. Diese Erkenntnisse können vielen Wirtschaftszweigen ein Innovationspotential bieten und ihre Wettbewerbsfähigkeit steigern. KW - Dichtungswerkstoffe KW - Beständigkeit KW - Biokraftstoffe PY - 2016 SN - 1614-7200 SP - 96 EP - 98 PB - publish-industry Verlag GmbH CY - München AN - OPUS4-37428 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe T1 - Zentrifugentechnologie in der Beanspruchung auf Zug und Druck; Zug-und Zugscherprüfung von CFK N2 - Der Vortrag widmet sich der Zentrifugentechnologie und beschreibt die Punkte der Beanspruchung auf Zug und Druck, Zug- und Zugscherprüfung von geklebten CFK-Platten im Einzelnen. T2 - Videokonferenz CY - Dingolfing, Germany DA - 13.06.2016 KW - Zentrifugentechnologie KW - Klebfestigkeit KW - Härteprüfung KW - CFK PY - 2016 AN - OPUS4-37494 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Corrosion investigations by using gel-type electrolytes N2 - In the presentation different zinc coatings are presented and investigated. Their naturally formed protective layers are electrochemically characterized and corrosion relevant values are determined by using a gel pad based on polysaccharide. The corrosion relevant values allow the differentiation of various zinc coating systems and can describe the current protective effect provided by the coating. It is shown that gel-type electrolytes influence protective layers and coatings considerably less than corresponding bulk electrolytes. From the results it is evident that gel-type electrolytes represent a viable and promising field in corrosion research.zeige mehr T2 - EUROCORR European Corrosion Congress 2016 CY - Montpellier, France DA - 11.09.216 KW - Corrosion investigations KW - Gel-type electrolytes KW - Zinc coatings PY - 2016 AN - OPUS4-37496 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Korrosionsuntersuchungen an Verzinkungen mit gelartigen Prüfelektrolyten N2 - Anhand von auf Polysaccharid basierenden Gelpads werden im Vortrag verschiedene Zinkschichtsysteme untersucht, die natürlich gebildeten Deckschichten elektrochemisch charakterisiert und korrosionsrelevante Kennwerte bestimmt. Die ermittelten Kennwerte erlauben eine Differenzierung verschiedener Schichtsysteme und können die momentane Schutzwirkung der Deckschichten unter atmosphärischen Bedingungen beschreiben. Durch den Vergleich zu Bulk-Elektrolyten wird gezeigt, dass gelartige Elektrolyte Zinkschichten deutlich geringer beeinflussen als entsprechende Bulk-Elektrolyte. Aus den Ergebnissen wird ersichtlich, dass gelartige Elektrolyte in der Korrosionsforschung ein entwicklungsfähiges und aussichtsreiches Forschungsfeld zur Beurteilung von Verzinkungen darstellen. T2 - Oberflächentage 2016 CY - Garmisch-Partenkirchen, Germany DA - 21.09.2016 KW - Korrosionsuntersuchungen KW - Corrosion investigations KW - Verzinkungen KW - Zinc coatings KW - Gelartige Elektrolyte KW - Gel-type electrolytes PY - 2016 AN - OPUS4-37497 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stajanca, Pavol A1 - Bugar, I. T1 - Nonlinear ultrafast switching based on soliton self-trapping in dual-core photonic crystal fibre N2 - In this paper, we present a systematic numerical study of a novel ultrafast nonlinear switching concept based on soliton self-trapping in dual-core (DC) photonic crystal fibre (PCF). The geometrical parameters of highly-nonlinear (HN) DC microstructure are optimized with regard to desired linear and nonlinear propagation characteristics. The comparable magnitude of fibre coupling length and soliton period is identified as a key condition for presented switching concept. The optimized DC PCF design is subjected to detailed nonlinear numerical study. Complex temporal-spectral-spatial transformations of 100 fs hyperbolic secant pulse at 1550 nm in the DC PCF are studied numerically employing a model based on coupled generalized nonlinear Schrödinger equations solved by a split-step Fourier method. For the optimized DC structure, mutual interplay of solitonic and coupling processes gives rise to nonlinear switching of self-trapped soliton. The output channel (fibre core) for the generated soliton can be controlled via the input pulse energy. For vertical polarization, the optimal soliton switching with extinction ratio contrast of 32.4 dB at 10.75 mm propagation distance is achieved. Even better switching contrast of 34.8 dB can be achieved for horizontal polarization at optimal propagation distance of 10.25 mm. Besides energy-controlled soliton self-trapping switching, the fibre supports also nonlinear polarization switching with soliton switching contrast as high as 37.4 dB. The proposed fibre holds a high application potential allowing efficient ultrafast switching of sub-nanojoule pulses at over-Tb/s data rates requiring only about 1 cm fibre length. KW - Dual-core fibre KW - Photonic crystal fibre KW - Nonlinear directional coupler KW - Ultrafast all-optical switching KW - Soliton self-trapping PY - 2016 DO - https://doi.org/10.1088/1612-2011/13/11/116201 SN - 1612-2011 VL - 13 IS - 11 SP - 116201, 1 EP - 8 PB - IOP Publishing AN - OPUS4-37498 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Symietz, Christian A1 - Krüger, Jörg ED - Vilar, Rui T1 - Stability of laser surface modified implants N2 - A new technique to fix bioceramic powder on a titanium alloy by using femtosecond laser pulses is presented. It is shown that gentle fixation of a bioactive dielectric material on a metallic model implant is successful. This is potentially a new tool for the improvement of bone prostheses. An advantage of the ultrashort pulses is the very low heat influx into the whole sample. There is only a very thin interaction zone during the fixing, which is the metal surface in contact with the ceramic layer. Neither the fixed ceramic particles nor the major part of the metal suffer any modification. The stability of the model implant (ceramic on metal) is investigated by rotating bending fatigue tests. No indication of a reduction of the mechanical stability compared to untreated metallic reference samples was found. KW - Bone implant KW - Calcium phosphate coating KW - Femtosecond laser KW - Laser-induced fixation KW - Titanium alloy PY - 2016 SN - 978-0-08-100883-6 SN - 978-0-08-100942-0 DO - https://doi.org/10.1016/B978-0-08-100883-6.00004-6 SN - 2049-9485 IS - 111 SP - Chapter 4, 127 EP - 143 PB - Elsevier ET - 1st edition AN - OPUS4-36790 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krebs, Holger T1 - Gefährdungsbeurteilung bei der Versagerbeseitigung N2 - Hauptsächliche Versagerursachen bei Sprengungen werden dargestellt. Des Weiteren wird diskutiert, welche Gefährdungen bei der Beseitigung von Versagern auftreten können und wie diese in eine Gefährdungsbeurteilung einfließen müssen. T2 - Sicherheitstagung - Wirtschaftsministerium Österreich CY - Fieberbrunn, Austria DA - 08.06.2016 KW - Versager KW - Gefährdungsbeurteilung PY - 2016 AN - OPUS4-36670 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krebs, Holger T1 - Sind Streustrommessungen heute noch zeitgemäß und erforderlich? N2 - Elektrische Bewertungsmerkmale anhand von Zünderkennwerten sowie Streustromgefährdungen werden dargestellt. Methoden der Streustrommessung sowie Versuche mit elektrischen Zündern werden vorgestellt. T2 - Sicherheitstagung - Wirtschaftsministerium Österreich CY - Fieberbrunn, Austria DA - 08.06.2016 KW - Zünder KW - Gefährdung durch Streuströme PY - 2016 AN - OPUS4-36672 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Scherb, Tobias A1 - Kimber, S. A. J. A1 - Stephan, Christiane A1 - Henry, P. F. A1 - Schumacher, G. A1 - Escolástico, S. A1 - Serra, J. M. A1 - Seeger, J. A1 - Just, J. A1 - Hill, A.H. A1 - Banhart, J. T1 - Nanoscale order in the frustrated mixed conductor La5.6WO12-Delta N2 - This article reports a comprehensive investigation of the average and local structure of La5.6WO12-δ, which has excellent mixed proton, electron and oxide ion conduction suitable for device applications. Synchrotron X-ray and neutron powder diffraction show that a cubic fluorite supercell describes the average structure, with highly disordered lanthanum and oxide positions. On average, the tungsten sites are sixfold coordinated and a trace [3.7 (1.3)%] of anti-site disorder is detected. In addition to sharp Bragg reflections, strong diffuse neutron scattering is observed, which hints at short-range order. Plausible local configurations are considered and it is shown that the defect chemistry implies a simple 'chemical exchange' interaction that favours ordered WO6 octahedra. The local model is confirmed by synchrotron X-ray pair distribution function analysis and EXAFS experiments performed at the La K and W L-3 edges. It is shown that ordered domains of similar to 3.5 nm are found, implying that mixed conduction in La5.6WO12-δ is associated with a defective glassy-like anion sublattice. The origins of this ground state are proposed to lie in the nonbipartite nature of the face-centred cubic lattice and the pairwise interactions which link the orientation of neighbouring octahedral WO6 sites. This 'function through frustration' could provide a means of designing new mixed conductors. KW - neutron diffraction KW - x-ray diffraction KW - proton conductors PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-366756 DO - https://doi.org/10.1107/S1600576716006415 SN - 1600-5767 VL - 49 IS - Issue 3 SP - 997 EP - 1008 PB - International Union of Crystallography CY - Chester, UK AN - OPUS4-36675 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Torge, Manfred A1 - Bücker, Michael A1 - Drachenberg, E. A1 - Müller, W. A1 - Schaaf, U. ED - Roemich, H. ED - Fair, L. T1 - Protection of stained-glass windows - case studies in Poland N2 - Several restoration projects of stained-glass windows have been performed in Lower Silesia (Poland) since 2010. The aim of the projects was to protect stained-glass windows against environmental impact of industial pollutants and acid rain by installing a protective glazing. The usefulness of protective glazing has been proved by climate measurements and determination of environmental impact before and after installation. T2 - Recent Advances in Glass and Ceramics Conservation 2016, ICOM-CC Working Group “Glass and Ceramics” Interim Meeting CY - The Eugeniusz Geppert Academy of Art and Design, Wrocław, Poland DA - 25.05.2016 KW - weathering KW - stained glass KW - protective glazing KW - glass dosimeters KW - outdoor pollutants PY - 2016 SN - 978-83-64419-80-5 SP - 53 EP - 62 PB - International Council of Museums - Committee for Conservation (ICOM-CC) CY - Paris, France AN - OPUS4-36678 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Matthias T1 - Emissionen aus Baustoffen in die Luft - Untersuchungen für gesundes Wohnen N2 - Vorstellung der Vorgehensweise bei der Bestimmung und Bewertung von Baustoffemissionen in die Innenraumluft mit Beispiel aus einem laufenden Forschungsprojekt. T2 - Die nachwachsende Stadt - Natürlich gesund bauen; Symposium im Rahmen des Tages der Architektur 2016 CY - Berlin, Germany DA - 25.06.2016 KW - Materialemission KW - VOC KW - Innenraumlufthygiene PY - 2016 AN - OPUS4-36681 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Plarre, Rüdiger T1 - Vom Saulus zum Paulus (Schad)Insekten in Kunst und Kultur N2 - Kulturelle Beziehungen zwischen Menschen und Insekten werden durch die kulturelle Insektenkunde (Entomologie) beschrieben. Es handelt sich dabei um eine junge Wissenschaftsdisziplin des ausgehenden 20. Jahrhunderts. Sie erforscht die vielfältigen Weisen, in denen Insekten unsere Kultur beeinflussen. Aus pragmatischen Gründen gliedert sich die kulturelle Entomologie in Teilbereiche wie Schöne Literatur, Sprache, Musik, Theater, Film, Architektur, Symbolismus, Philosophie, Religion, Unterhaltung u.v.m. Ein Streifzug durch die kulturelle Entomologie kann daher nachvollziehbarerweise nicht den Anspruch der Vollständigkeit erfüllen. Zu inhaltsreich sind die Teilbereiche und zu facettenreich sind die Einflüsse aus der Welt der Insekten. So hat einerseits jeder Kulturkreis seine eigene permanent im Wandel begriffene (Kultur)-Geschichte und anderseits sind weit mehr als eine Million Insektenarten bekannt, auch wenn natürlich längst nicht alle davon eine soziokulturelle Relevanz besitzen. Neben der Biene z. B. treten farbenfrohe Schmetterlinge aber auch Fliegen sehr häufig in Erscheinung. Der Vortrag wird einige berühmte klassische aber auch weniger bekannte gegenwärtige Beispiele einzelner Teilbereiche diskutieren. Der Einfluss unseres westlich-europäisch geprägten Kulturkreises mit seinen antik mediterranen Wurzeln ist dabei unverkennbar. Beantwortet wird aber auch die Frage, warum sich Schädlinge wie Kleidermotten oder Termiten auf der Gästeliste eines Museums, dem eigentlichen Ort des Erhaltens und Bewahrens, befanden. T2 - Konservierungswissenschaft im Dialog, Vortragsreihe des Rathgen Forschungslabors CY - Berlin, Germany DA - 26.04.2016 KW - Kultur KW - Insektenkunde PY - 2016 AN - OPUS4-36961 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Grunewald, Thomas T1 - Nichtelektrischer Explosionsschutz - mechanisch erzeugte Funken als Zündquelle N2 - Bei Geräten und Maschinen zur bestimmungsgemäßen Verwendung in explosionsgefährdeten Bereichen muss in der europäischen Union eine Zündgefahrenbewertung durchgeführt werden. Dabei müssen unter anderem die Gefahren von nichtelektrischen Zündquellen betrachtet werden, zu denen auch die mechanischen Schlagvorgänge gehören. Bei Schlagvorgängen kommt es infolge des Zusammenstoßes zweier Werkstücke zu einer Umwandlung der kinetischen Energie. Dabei erhöht sich die Temperatur der Werkstoffe an der Kontaktstelle und es kommt unter Umständen zu einem Abtrennvorgang kleiner Partikel erhöhter Temperatur. Sowohl die heißen Kontaktstellen als auch die abgetrennten Partikel können eine wirksame Zündquelle für ein explosionsfähiges Gasgemisch darstellen. Zur Festlegung von Grenzwerten wurden in der Norm EN 13463-1:2009 die Gasgemische anhand ihrer Explosionsgruppe klassifiziert und zu jeder Gruppe die maximale Energie des Schlagvorgangs festgelegt, unter derer die Entstehung einer wirksamen Zündquelle als unwahrscheinlich angenommen werden kann. T2 - Ausbildung zum Explosionsschutzbeauftragten (Veranst.-Nr. H050-07-055-6) CY - Haus der Technik (HdT) - Außeninstitut der RWTH Aachen, Essen, Germany DA - 14.06.2016 KW - Funken KW - Mechanisch erzeugte Funken KW - Schlagfunken KW - Nichtelektrische Funken KW - Nichtelektrischer Explosionsschutz PY - 2016 AN - OPUS4-36728 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Jan P. T1 - Determining the material parameters for the reconstruction of CFRP specimens measured by flash thermography N2 - CFRP materials are progressively used in areas where the weight as well as the strength of materials matter. Since they are used in safety relevant environments, like aircrafts and cars, an assessment of the components for defects is mandatory. Flash thermography has proven to be a valuable tool to resolve defects. However, a quantitative evaluation of the defect extent and depth within the specimen is extremely challenging, since the commonly used analytical models do not incorporate lateral heat flow around the defect areas. Hence a reconstruction of the samples by numerical simulations is a path to improve the results. This finally enables pass and fail tests for specimens based on quantitative results. The properties of the anisotropic CFRP materials vary dependent on the matrix and fibre chosen. In addition the fabrication processes are distinct, hence it is strongly desirable to measure the properties of a sound sample in a fast and reliable way. The knowledge of diffusivity and heat capacity in three dimensions finally enables the simulation to improve modelling the specimen geometry. The in-plane diffusivity is determined by heating the sample with a laser line (a flat top profiled focused in one dimension) and monitoring the transient temperature at the front surface of the sample. This method is compared to measurements of the diffusivity using a Gaussian laser spot. The results are compared to results obtained by flash thermography in transmission. In addition the heating process of the sample on its surface as well the heat conduction is monitored using an IR-microscopic objective. Hence the transparency of the sample as well as the temperature conduction of the two components in microscopic scale can be studied. Finally the results are applied to provide precise parameters in the simulation of defects in a CFRP sample. It is gratefully acknowledged that the present work is funded by the DFG within the framework of the project WE 2937/6-1. T2 - QNDE, Review of Progress in Quantitative Nondestructive Evaluation CY - Atlanta, GA, USA DA - 17.07.2016 KW - Flash thermography KW - Reconstruction KW - Thermography KW - Quantitative nondestructive evaluation PY - 2016 AN - OPUS4-36977 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fontana, Patrick T1 - Beton mit funktionalen Oberflächen N2 - Beton ist als Massenbaustoff vielseitig einsetzbar. Eine der neuesten Entwicklungen ist Ultrahochleistungsbeton (UHPC). Seine besonderen Eigenschaften ermöglichen eine zusätzliche Funktionalisierung der Oberflächen, da annähernd beliebige Mikrostrukturen exakt abgeformt werden können. So lassen sich beispielsweise Fassadenelemente aus UHPC bereits bei ihrer Herstellung im Betonfertigteilwerk mit selbstreinigenden Oberflächen ausrüsten. Eine andere Möglichkeit ist eine Anwendung als Datenspeicher. Wie das Beispiel der Schallplatte aus UHPC zeigt, lassen sich Muster, die hier die Schallinformationen enthalten, exakt von einer Matrize kopieren. T2 - Lange Nacht der Wissenschaften 2016 CY - Berlin, Germany DA - 11.06.2016 KW - UHPC KW - Selbstreinigung KW - Datenträger KW - Betonschallplatte PY - 2016 AN - OPUS4-36948 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Möhlmann, Lennart A1 - Chang, G.-H. A1 - Reddy, G. M. A1 - Lee, C.-J. A1 - Lin, W. T1 - Organocatalytic Enantioselective Synthesis of Tetrahydrofluoren-9- ones via Vinylogous Michael Addition/Henry Reaction Cascade of 1,3-Indandione-Derived Pronucleophiles N2 - An unprecedented organocatalytic enantioselective vinylogous Michael addition/Henry cyclization cascade is presented for the synthesis of highly substituted tetrahydrofluoren-9-ones 3 employing novel 1,3-indandionederived pronucleophiles 1a−g and nitroalkenes 2. Following a very simple protocol, a wide range of products were obtained in good to excellent yields and with excellent enantioinduction (43−98% yield, up to 98% ee). The reaction proceeded with excellent diastereocontrol despite the simultaneous generation of four stereogenic centers. Surprisingly, when 2-(1-phenylethylidene)-1H-indandione (1h) was used as a pronucleophile, no cyclization was observed, and only Michael addition adducts 4a−x were furnished in very good yields and excellent enantioselectivities. KW - square amide KW - organocatalysis KW - cascade reaction KW - enatioselective PY - 2016 DO - https://doi.org/10.1021/acs.orglett.5b03663 SP - 688 EP - 691 AN - OPUS4-36952 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tschirschwitz, Rico A1 - Schröder, Volkmar A1 - Brandes, E. A1 - Krause, U. T1 - Determination of explosion limits - Criterion for ignition under non-atmospheric conditions N2 - Many industrial processes are run at non-atmospheric conditions (elevated temperatures and pressures, other oxidizers than air). To judge whether and if yes to what extent explosive gas(vapor)/air mixtures will occur or may be generated during malfunction it is necessary to know the safety characteristic data at the respective conditions. Safety characteristic data like Explosion limits, are depending on pressure, temperature and the oxidizer. Most of the determination methods are standardized for ambient conditions. In order to obtain determination methods for non-atmospheric conditions, particularly for higher initial pressures, reliable ignition criteria were investigated. Ignition tests at the explosion Limits were carried out for mixtures of methane, propane, n-butane, n-hexane, hydrogen, ammonia and acetone in air at initial pressures up to 20 bar. The tests have been evaluated according to different ignition criteria: visual flame propagation, temperature and pressure rising. It could be shown that flame propagation and occasionally self-sustained combustion for several seconds occurred together with remarkable temperature rise, although the pressure rise was below 3%. The results showed that the combination of a pressure rise criterion of 2% and a temperature rise criterion of 100 K seems to be a suitable ignition criterion for the determination of explosion limits and limiting oxidizer concentration at higher initial pressures and elevated temperatures. The tests were carried out within the framework of a R&D project founded by the German Ministry of Economics and Technology. KW - Explosion limits KW - Ignition criterion KW - Standardization KW - Non-atmospheric conditions PY - 2015 DO - https://doi.org/10.1016/j.jlp.2015.01.012 SN - 0950-4230 VL - 36 SP - 562 EP - 568 PB - Elsevier CY - Amsterdam AN - OPUS4-36954 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Marotzke, Christian T1 - Fracture on microscale of fiber reinforced composites N2 - Failure of composite materials is initiated by fracture processes on microscale, especially by interfacial debonding. Failure processes taking place on microscale are studied by single fiber experiments. This is, single fibers embedded in tensile specimen are loaded under various off-axis angles. Starting at microdefects interface cracks propagate circumferentially as well as longitudinally, depending on the loading angle. In addition, finite element simulations of interfacial crack propagation around single fibers as well as fibers embedded in a hexagonal composite are shown based on linear elastic fracture mechanics. The course of the energy release rate is given in dependence of the fiber volume fraction. T2 - Seminar CY - Imperial College, London, UK DA - 12.10.2016 KW - Composites KW - Fracture surfaces KW - Micromechanics KW - Epoxy resin PY - 2016 AN - OPUS4-37853 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Grunwald, Daniel T1 - Determining the influence of preparation and measurement conditions on bonding strength using CAT-Technology N2 - The paper addresses the ‘Determining the influence of preparation and measurement conditions on bonding strength using CAT-Technology’ and the follow points are discussed in more detail: Motivation, CAT – Technology, Influence of bonding area on bonding strength, Influence of storing & measurement temperatures and Influence of substrate thickness and coating support. T2 - LUM, International Workshop Dispersion Analysis & Materials Testing 2016 CY - Berlin, Germany DA - 26.10.2016 KW - Tensile strength KW - Centrifuge technology KW - Bonding KW - Composite KW - Substrate PY - 2016 AN - OPUS4-37856 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Marotzke, Christian T1 - Failure on microscale of epoxy resin and composites - limits of continuum mechanical analysis on micro- and nanoscale N2 - The problems of the limits of continuum mechanics are shown on some examples. The fiber-matrix debonding and subsequent crack propagation in fiber reinforced composites is studied. While Finite Element Analyses predict clear crack surfaces, either following the interface or bridging to the neighbouring fiber forming planes, the actual surfaces are very cliffy. Due to the much larger fracture surfaces and the completely different stress states on the cliffy fracture surfaces the continuum mechanical prediction is far from the actual local behaviour. The phenomenon of local high stresses which re much higher than the macroscopically measured strength of the material is also encountered in general fracture mechanics. The scale dependency of materials is shown on indentation tests conducted on different scales. From a continuum mechanical point of view it makes no difference if the indentation test is performed on a nano-, micro- or macroscale, because it is a matter of self-similarity. However, in nano- or microindentation tests on a pure polymer using e.g. a Berkovic indentor, the extremely high stress concentrations arising at the indentor tip are domination more or less the whole region around the indentor. In case of a macroscopical test, this zone covers only a small part of the material loaded by the indentor. Accordingly, the results of the different test cannot be scaled up. T2 - Second International Symposium on Directions in Damage and Durability of Composite Materials CY - Venedig, Italy DA - 18.06.2016 KW - continuum mechanics KW - fracture mechanics KW - epoxy resin KW - plasticity KW - large deformations PY - 2016 AN - OPUS4-37857 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Oertzen, Alexander T1 - Considerations on energy deposition with the BAM-Fallhammer N2 - The aim of this study is to quantify how much a real Fallhammer deviates from the idealised functioning, and what the differences between different Fallhammers in different laboratories are. Such a comparison has never been done and data have not been collected in a consistent way. Further it is the aim to develop guidance on the mechanical properties of the Fallhammer, which can be used for internal quality control, validation of the correct functioning of the Fallhammer, and preparation of Round-Robin tests. An established and verified mechanical status of a Fallhammer would greatly improve the quality and comparability of results and Round-Robin tests on the impact sensitivity of explosives. T2 - et users group meeting CY - Park City, Utah, USA DA - 11.10.2016 KW - Impact sensitivity KW - Explosives KW - BAM-Fallhammer PY - 2016 AN - OPUS4-37804 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias A1 - Mohrbacher, H. A1 - Vleugels, J. A1 - Huang, S. T1 - Substitution of tungsten carbide by niobium carbide as cutting materials and for wear protection N2 - Im binären System NbC-C existieren verschiedene Phasen im Homogenitätsbereich NbCₓ, mit 0,75 ≤ x ≤ 1,0, wie NbC, Nb₆C₅ und Nb₄ C₃ , die ein breites Prozessfenster beim Sintern und in der Werkstoffentwicklung ermöglichen. Die Mikrohärte, die Warmhärte, der Verschleißwiderstand, das Elastizitätsmodul und die Zähigkeit von Hartmetallen hängen vom C/Nb-Verhältnis ab, wie auch von der Zugabe von Sekundärcarbiden. N2 - Several phases, like Nb₄ C₃ , Nb₆C₅ and other short and long range ordered phases occur in the region of homogeneity of NbCₓ (0.75 ≤ x ≤ 1.0) in the binary phase diagram. Properties, like micro-hardness, hot hardness, sliding wear resistance, elastic modulus and toughness can be tailored by the C/Nb ratio, the addition of secondary carbides and the type of binder. Supporting results from different grades with varying C/Nb ratio or binder types were illuminated. Thus, the NbC system offers to producers a wider process window, than WC. The impact of these tailored properties on sliding wear and cutting performance was illuminated by tribological and machining results. Niobium is today largely available. NbC can be synthesized by carbothermal conversion of Nb₂O₅ or be metallurgically grown and leached out, provides comparably low friction in many relevant tribo-contacts and displays low wear. NbC and Nb₂O₅ have so far no REACH classification related to human toxicology and are not listed as substances of very high concern contrary to WO₃ and Co₃ O₄ . T2 - 57. Tribologie-Fachtagung CY - Göttingen, Germany DA - 26.09.2016 KW - cutting materials KW - niobium carbide KW - wear protection PY - 2016 SN - 978-3-9817451-1-5 SP - 65/1 EP - 65/14 AN - OPUS4-37833 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duffner, Eric T1 - Hydraulic Test Procedures - Load Cycle Test (LCT) N2 - Specifications, Challenges and Problems of Load Cycles Test (LCT) T2 - Follow-up Workshop on statistical safety assessment CY - BAM, Berlin, Germany DA - 05.10.2016 KW - Load cycle tests KW - Hydraulic tests KW - Leak detection PY - 2016 AN - OPUS4-37834 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wolter, Christian A1 - Österle, Werner A1 - Gradt, Thomas T1 - Metal sulphides as friction stabilisers under variable humidity N2 - Neben Kohlenstoff werden Metallsulfide in jeder Standardrezeptur für Bremsbeläge als Reibungsstabilisatoren verwendet. Um deren Wirkung zu untersuchen, wurden verschiedene Pulvermischungen in einer Stift-Scheibe-Anordnung tribologisch beansprucht, um künstliche dritte Körper zu erzeugen und zu testen, deren definierte Zusammensetzungen aus drei wichtigen Bestandteilen einer realen Reibschicht bestehen: Magnetit, Graphit und div. Metallsulfide. N2 - Besides carbon, metal sulphides are used in every standard brake pad formulation as friction stabilisers. In order to investigate their impact, various powder mixtures were tribologically stressed in a pin-on-disc device in order to produce and test artificial third bodies. containing the three main components of a real friction film, namely magnetite, graphite and a metal sulphide of interest. Since the sliding behaviour is influenced by the relative humidity the powder mixtures are tested at low, medium and high moisture levels. The tests revealed that the presence of graphite dominates the friction behaviour as well as the humidity sensitivity. The powders were prepared by either manual mixing or high energy ball-milling. Interestingly, all ball-milled blends provided coefficients of friction within the desired range for braking, which was attributed to the effect of zirconia particles from wear debris of the milling balls. The zirconia particles prevent the formation of solid lubricant films on the surfaces and support a homogeneous mixture of all constituents of the powder. Optimum brake performance is gained by an optimum combination of solid lubricants and abrasives. T2 - 57. Tribologie-Fachtagung CY - Göttingen, Germany DA - 26.09.2016 KW - Friction KW - Metal sulphides KW - Brake pad formulation PY - 2016 SN - 978-3-9817451-1-5 SP - 1.5/1 EP - 1.5/6 AN - OPUS4-37838 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe T1 - Characterization of Materials: Uncertainty Budgets in Measurement and Testing N2 - The comprehensive knowledge of material properties as engineered and the material behavior in use is of huge importance for the functionality and reliability of processes and products. Hence, the accurate determination of material properties is a prerequisite for the applicability of a given material. Nowadays, macroscopic product features are originated by material properties on the microscopic and nanoscopic scale. This is a general challenge for uncertainty budgets in measurement and testing based on a conformity assesment. Testing labs accreditated according to DIN EN ISO/IEC 17025 have to meet these demands. This paper focuses on the measurement of physical quantities (measurand with value and unit) and on the testing of material properties (qualitative, semi-quantitative or quantitative characteristics) of solid state materials. For both measurement and testing, the expression of uncertainty according to GUM is essential. Regarding the object/sample one has to subdivide in surface and bulk features, from the measurement/testing point of view destructive vs. nondestructive procedures have to be distinguished. Moreover, direct mesurement/testing and model-based determination of quantities/properties of interest require different approaches regarding the expression of uncertainty. For surface quantities and properties as discussed here, further considerations have to be made with respect to localized (lateral extension, native or artificial) or stratified (homogeneity and isotropy) material features vs. mapping (integration area) and imaging (lateral resolution and field of analysis) specifications of the measurement/testing procedure. The concept of uncertainty budgets and the expression of uncertainty is introduced and discussed in more detail for the nondestructive model-based determination of thickness by spectroscopic ellipsometry (SE), the destructive determination of adhesion by means of centrifugal adhesion testing (CAT). It is shown that the expression of uncertainty for these examples and real materials requires different approaches resulting in either quantitity values with unit or qualitative/quantititative attributes with calculated/estimated uncertainties in agreement with GUM. T2 - The 4th International Conference on Competitive Materials and Technology Processes, ic-cmtp4, 2016 CY - Miskolc-Lillafüred, Hungary DA - 03.10.2016 KW - Measurement and testing KW - Uncertainty budgets KW - Expression of uncertainty PY - 2016 AN - OPUS4-37841 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Epishin, A. I. A1 - Petrushin, N. V. A1 - Link, T. A1 - Nolze, Gert A1 - Loshchinin, Yu. V. A1 - Gerstein, G. T1 - Thermal stability of the structure of a heat-resistant cobalt alloy hardened with intermetallic γ'-phase precipitates N2 - The thermal stability of the microstructure of a heat-resistant cobalt alloy, which consists of a γ solid solution strengthened with γ'-phase precipitates, has been studied. The temperature behavior of the dissolution of the hardening γ' phase and the kinetics of its coarsening at 700 and 800°C have been determined. It is found that, during prolonged annealing at 800°C, the γ' → β phase transformation occurs. KW - Superalloy KW - Microstructure KW - Hardening KW - Electron backscatter diffraction KW - TEM PY - 2016 DO - https://doi.org/10.1134/S0036029516040078 SN - 0036-0295 VL - 2016 IS - 4 SP - 286 EP - 291 PB - Pleiades Publishing AN - OPUS4-37768 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nolze, Gert T1 - Microstructure characterization of the Treysa meteorite N2 - Microstructure descripton of heat-affected zone, fusion crust and main metal of the Treysa iron using scanning electron microscopy, EBSD and EDS. T2 - 8. Deutsches Meteoriten Kolloquium, CY - Zella Willingshausen, Germany DA - 02.04.2016 KW - Electron backscatter diffraction KW - EDX KW - Light microscopy KW - Microstructure KW - Oxidation PY - 2016 DO - https://doi.org/10.13140/RG.2.1.3387.8161 AN - OPUS4-37769 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Wilhelm T1 - Evaluation of the corrosion behavior of copper alloys by exposure tests in artificial drinking water N2 - Test, die das Korrosionsverhalten von Kupferlegierungen beschreiben existieren entweder für sehr kurze oder sehr lange Prüfzeiträume. Die Kurzzeitprüfungen zeigen oft Abweichungen zum realen Verhalten. Eine Prüfung mittels Auslagerungsversuchen in künstlichem Trinkwasser wird vorgeschlagen und erste Versuchsergebnisse präsentiert. T2 - Brass aloys 2016 CY - Stockholm, Sweden DA - 25.06.2016 KW - Copper alloys performance test PY - 2016 AN - OPUS4-37771 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Falkenberg, Rainer T1 - Simulation of environmentally-assisted material degradation by a thermodynamically consistent phase-field model N2 - Environmentally-assisted material degradation involves mass transport and mechanical processes interacting in the material. A well-known example is hydrogen-induced stress-corrosion cracking. One major challenge within this scope is the quantification of the coupling mechanisms in question. The computational modeling of environmentally-assisted cracks is the key objective of this investigation and realised within the theory of gradient-extended dissipative continua with lengthscales. The modeling of sharp crack discontinuities is replaced by a diffusive crack model based on the introduction of a crack phase-field to maintain the evolution of complex crack topologies. Within a thermodynamical framework allowing for mechanical and mass transport processes the crack phasefield is capable to model crack initiation and propagation by the finite element method. As complex crack situations such as crack initiation, curvilinear crack patterns and crack branching are usually hard to realise with sharp crack models, they can be assessed without the requirement of a predefined crack path within this method. The numerical modeling of a showcase demonstrates a crack initiation as well as a crack propagation situation with respect to the determination of stress-intensity factors; a crack deviation situation with a curvilinear crack path is modeled by the introduction of a geometrical perturbation and a locally enhanced species concentration. T2 - Fracture and Damage Mechanics 2016 CY - Alicante, Spain DA - 14.09.2016 KW - Crack growth KW - Crack initiation KW - Mass transport KW - Phase field model KW - Finite-element-method PY - 2016 AN - OPUS4-37810 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Volkmar T1 - Neue sicherheitstechnische Regelungen zu Gasen N2 - Nach Außerkraftsetzung der Druckbehälterverordnung und der Acetylenverordnung ist zum 01.01.2013 auch eine Reihe wichtiger sicherheitstechnischer Regeln für Gase ausgelaufen. Dazu gehören die Technischen Regeln Druckgase (TRG), die Technischen Regeln Druckbehälter (TRB), die Technischen Regeln Rohrleitungen (TRR) und die Technischen Regeln Acetylen (TRAC). Sie enthielten Beschaffenheitsanforderungen für Druckgeräte und Informationen zu den Gefährdungen beim Umgang mit den Gasen. Ein Teil der in diesen Regeln enthaltenen sicherheitstechnischen Anforderungen sind inzwischen europäisch in den Richtlinien zu ortsbeweglichen (TPED) und ortsfesten Druckgeräten (PED) oder aber in den Verordnungen zum Gefahrguttransport (RID/ADR etc.) bzw. zur Einstufung, Klassifizierung und Kennzeichnung (CLP-Verordnung) geregelt. Die verbliebenen sicherheitstechnischen „Lücken“ des alten Regelwerks wurden nun in drei neuen Technischen Regeln zur Gefahrstoffverordnung bzw. zur Betriebssicherheitsverordnung behandelt. Unter Federführung der BAM sind die TRGS 407, die TRGS 745/TRBS 3145 sowie die TRGS 746/TRBS 3146 von einer Projektgruppe „Gase“ beim BMAS erarbeitet worden. Im Vortrag wird das aktuelle, neu strukturierte sicherheitstechnische Regelwerk für Gase (international, europäisch und national) dargestellt. Insbesondere werden dabei im nationalen Teil die Inhalte der drei neuen Technischen Regeln besprochen. T2 - Fachfortbildung für Gewerbeaufsichtsbeamte CY - Mossautal, Germany DA - 06.10.2016 KW - Gefahrstoffe KW - Technische Regeln KW - Arbeitsschutz KW - Betriebssicherheit KW - Druckgase KW - Gefahrgut PY - 2016 AN - OPUS4-37817 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nützmann, Kathrin T1 - Influence of chromium on orientation dependent high temperature corrosion N2 - Ferritic steels with Cr-contents up to 13 wt. % are used as building components in combustion based power plants. These materials are subject to aggressive corrosion caused by the reaction of the steel with highly corrosive gases under high temperatures up to 620°C. Detailed knowledge about corrosion mechanisms regarding the attack of gaseous sulfur dioxide have a significant influence and are not entirely understood. The reaction with SO2 can be seen as two simultaneous processes; oxidation and sulfidation. Especially in the initial state, these processes are more kinetically controlled than thermodynamically. However, a detailed knowledge is a key aspect to understand the complex high temperature corrosion of high alloyed steels with a variety of alloying components ageing under combustion gases with a variety of gas components such as CO2, O2, N2, or SO2/SO3, and to better predict altering of building components and inspection intervals. To get more information about corrosion mechanisms in general and the simultaneous process of oxidation and sulfidation under SO2, initial stadia of the corrosion mechanism have to be studied. In order to minimize and control the free parameters of the corrosion procedure, simplified systems with model alloys and simplified gas compositions are a feasible tool. The current presentation will deal with the initial stages of high temperature corrosion on Fe-Cr model alloys under SO2+Ar atmospheres. Experiments took place using an infra-red light furnace with higher heating and cooling rates compared to regular tubular furnaces to preserve the high temperature phase distribution. Pure Fe, Fe with 2 wt. % and 13 wt. % Cr were used and aged for time scales between 30s < t < 6h under 0.5% SO2 and 99.5% Ar. Specific positions on each sample were marked with Vickers indentations and the crystal orientations were analyzed using ‘Electron Backscatter Diffraction’ (EBSD) to get the orientation of the ferrite grains in advance. After the corrosion experiment, the same positions were analyzed again using scanning electron microscopy (SEM) and electron microprobe analysis (EMPA) to correlate the crystal orientation with the corrosion product and the elemental distribution. Further, cross sections of the samples were prepared to analyze the phase distribution in depth. Even though Cr and Fe form a solid solution in the crystal lattice, a significant difference in oxide island growth was observed for orientation dependent corrosion on different Fe-Cr alloys. T2 - Junior Euromat CY - Lausanne, Switzerland DA - 10.07.2016 KW - crystal orientation KW - corrosion KW - sulfidation PY - 2016 AN - OPUS4-37784 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nützmann, Kathrin T1 - Nucleation and growth of sulfur phases in grain boundaries N2 - Ferritic-martensitic high temperature alloys are used as building components for different power plant technologies. Depending on the type of fuel, the used power plant materials are exposed to different temperatures and reactive atmospheres containing e.g. CO2, O2, or SO2. Despite the sulfur chemistry is commonly present as an impurity in fossil or bio fuels; its role in high temperature corrosion is not entirely understood. During high temperature corrosion, high-alloyed steels often show sulfur precipitates with the ignoble alloy component(s) along grain boundaries within the base material. Sulfur precipitates are known to seriously influence the mechanical properties of the building component. In the case of VM12 and T92 steels, sulfur phases penetrate the base material along grain boundaries during the corrosion under oxyfuel atmosphere up to 20 µm within the first 960h (Fig. 1a). Figure 1a shows the oxide scale and (Cr, Mn, Fe)xSy grain boundary precipitates in the base material for a T92 steel aged for 960h under oxyfuel atmosphere. Figure 1b shows a thin oxide scale with nodules and also sulfur precipitates of (Fe, Cr)xSy along grain boundaries of the base material for a Fe13Cr model alloy aged for 24h under SO2 atmospheres. After 24h, sulfur precipitates already reached a depth of ca. 15 µm. The present work shows the corrosion behavior of Fe-Cr model alloys with Cr-contents similar to technical steels up to 13 wt%, aged under oxyfuel (27H2O/60CO2/1SO2/10N2/2O2) and SO2 atmospheres in the temperature range of 550 °C < T < 700 °C and for different time scales between 24 h < t < 960 h. During aging, the reactive gases were added when the experimental temperature was reached. To focus on the reaction of the intended elements Fe, Cr, S, and O, model alloys of high purity are used. Transport depths of sulfur and the nucleation of the precipitates are discussed for both, model alloys and technical steels. T2 - Materials Science & Engineering CY - Darmstadt, Germany DA - 27.09.2016 KW - Corrosion KW - Sulfide KW - Sulfidation PY - 2016 AN - OPUS4-37786 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Vos, M. A1 - Winkelmann, Aimo A1 - Nolze, Gert T1 - Element-specific Kikuchi patterns of Rutile N2 - The kinetic energy of keV electrons backscattered from a rutile (TiO2) surface depends measurably on the mass of the scattering atom. This makes it possible to determine separately the angular distribution of electrons backscattered elastically from either Ti or O. Diffraction effects of these backscattered electrons inside the rutile crystal lead to the formation of Kikuchi patterns. The element-resolved Kikuchi patterns of Ti and O differ characteristically, but each can be described fairly well in terms of the dynamical theory of diffraction. Qualitatively, much of the differences can be understood by considering the relative arrangement of the Ti and O atoms with respect to planes defined by the crystal lattice. KW - Electron Rutherford backscattering KW - TiO2 KW - Kikuchi pattern KW - EBSD pattern KW - Simulation PY - 2015 DO - https://doi.org/10.1016/j.ultramic.2015.04.018 SN - 0304-3991 VL - 156 SP - 50 EP - 58 AN - OPUS4-37787 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nolze, Gert T1 - Simulation of powder diffraction patterns N2 - The theory of powder diffraction simulation is explained at the example of PowderCell, a free-available software of BAM. T2 - PowderCell Users meeting CY - Joinville, Brazil DA - 21.09.2015 KW - Powder diffraction KW - X-ray diffraction KW - Phase analysis KW - Simulation PY - 2015 AN - OPUS4-37789 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reinemann, Steffi T1 - Optimierung industrieller Korundschleifprozesse zur Sicherstellung der Korrosionsbeständigkeit nichtrostender Stähle N2 - In dem Vortrag wird der aktuelle Stand des AiF-Vorhabens 18823 N/1 vorgestellt und die ersten Ergebnisse zum Einfluss von Schleifprozessen auf die Korrosionsbeständigkeit nichtrostender Stähle werden präsentiert T2 - Arbeitskries der GfKorr "Korrosionsuntersuchung und -überwachung" CY - Neustadt-Glewe, Germany DA - 13.10.2016 KW - Korund KW - Korrosion KW - Nichtrostende Stähle KW - Schleifbearbeitung PY - 2016 AN - OPUS4-37831 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Becker, Ben T1 - Influence of sample size and distribution function N2 - Influence of sample size and statistical distribution function on the safety evaluation of composite pressure cylinder. T2 - Follow-up Workshop on Statistical Safety Assessment of Composite Cylinders CY - Berlin, Germany DA - 05.10.2016 KW - Statistic KW - Composite KW - Pressure KW - Cylinder PY - 2016 AN - OPUS4-37976 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Becker, Ben T1 - Determination of consequences and accepted failure rates N2 - Evaluation of probability and consequence of critical failures of composite cylinders. T2 - Follow-up Workshop on Statistical Safety Assessment of Composite Cylinders CY - Berlin, Germany DA - 05.10.2016 KW - Failure KW - Composite KW - Pressure KW - Cylinder KW - Consequence KW - Rate PY - 2016 AN - OPUS4-37977 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Becker, Ben T1 - General aspects of risk based safety evaluation N2 - Comparison of methods for safety assessment of composite cylinders by statistical simulations. T2 - Follow-up Workshop on Statistical Safety Assessment of Composite Cylinders CY - Berlin, Germany DA - 05.10.2016 KW - Monte-carlo simulation KW - Composite KW - Pressure KW - Cylinder PY - 2016 AN - OPUS4-37978 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nolze, Gert A1 - Payton, E. T1 - Messengers from Space: A Scanning Electron Microscopy Investigation N2 - The macro- and microstructure of iron meteorites provide valuable insights into both the inner structure of our planet and the history of our solar system. High speed collision events in the asteroid belt send the meteorites careening toward Earth. The collisions produce unique deformation microstructures. With cooling rates on the scale of a few degrees per million years, iron meteorites can consist of crystal sizes on the order of meters prior to the collision events. These extremely slow cooling rates result in phase transformations occurring at conditions near thermodynamic equilibrium. Preserving meteorite fragments is important for future studies of phase transformations, material behavior at high strain rates, and the origin of the universe. KW - Meteorite KW - Phase identification KW - Hibbingite KW - Orientation relationship KW - Electron backscatter diffraction KW - Energy dispersive x-ray spectroscopy KW - EDX PY - 2013 IS - 3 SP - 2 EP - 4 PB - GIT Verlag AN - OPUS4-37981 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Wilhelm T1 - Elektrochemische Versuche an 1.4301 in elektrochemisch erzeugten Desinfektionsmedien N2 - Versuche mit verschiedenen Konzentrationen von Desinfektionsmitteln und Chloriden an nichtrostendem Stahl wurden zur Untersuchung des Einflusses von Potentialvorschubgeschwindigkeit und Spalt durchgeführt. Besonders der Einfluss der Potentialvorschubgeschwindigkeit war deutlich. T2 - GfKORR AK Schadensuntersuchung CY - Frankfurt a. M., Germany DA - 25.10.2016 KW - Desinfektionsmittel KW - Korrosion KW - Nichtrostender Stahl PY - 2016 AN - OPUS4-37924 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nolze, Gert T1 - Irrational orientation relationship derived from rational orientation relationships using EBSD data N2 - The determination of the orientation relationship (OR) between α-Fe matrix (bcc) and γ-Fe precipitates (fcc) is discussed using orientation data collected by electron backscatter diffraction (EBSD). The comparatively low accuracy of EBSD is compensated by the high number of measurements what allows a general statement regarding to the mean OR existing in a sample. The representation and discussion is realized on a part of the Bain zone in a {001} pole figure. A discussion of some selected rational OR which are commonly used for the phase boundary characterization between α and γ shows that the pole figures describing a transformation from γ → α are different to those for α → γ. A technique is proposed based on at least three misorientation angles between the experimental OR to the rational OR's as reference. For the misorientation angle distribution a refinement is applied to extract the mean values. They are used to detect the mean OR, what is also possible for only a few or even a single precipitate if the number of measurements describing the phase boundary is sufficiently high. KW - Orientation mapping KW - Orientation relationship KW - Electron backscatter diffraction KW - Kurdjumov-Sachs KW - Nishiyama-Wassermann KW - Misorientation PY - 2008 DO - https://doi.org/10.1002/crat.200711058 VL - 43 IS - 1 SP - 61 EP - 73 PB - WILEY-VCH AN - OPUS4-38009 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Epishin, A. A1 - Link, T. A1 - Nolze, Gert T1 - SEM investigation of interfacial dislocations in nickel-base superalloys N2 - A new technique for investigation of interfacial dislocations in nickel-base superalloys by scanning electron microscopy is presented. At high temperatures the pressure of interfacial dislocations against the gamma/gamma'-interface causes grooves. This 'fingerprint of the dislocation network' is visualized by deep selective etching, which removes the gamma'-phase down to the gamma/gamma'-interface. Compared with transmission electron microscopy, the proposed method has important advantages: observation of large sample areas, no superposition of dislocations lying in different specimen depths, possibility of three-dimensional view of dislocation configurations, information about the dislocation mobility, reduced time for preparation and visualization. The method can be applied for multiphase materials where the interface is grooved by interfacial dislocations. KW - Dislocation structure KW - Interface KW - Nickel alloys KW - SEM PY - 2007 VL - 228 IS - 2 SP - 110 EP - 117 PB - The Royal Microscopical Society AN - OPUS4-38016 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Qi, H. A1 - Zhang, G. A1 - Wetzel, B. A1 - Wang, T. A1 - Wang, Q. A1 - Österle, Werner T1 - Exploring the influence of counterpart materials on tribological behaviors of epoxy composites N2 - The dependence of the friction and wear of epoxy (EP) composites materials on counterpart materials, such as standard bearing steel, medium carbon steel and chrome-plating (Cr), was investigated. The conventional composite filled with short carbon fiber (SCF) and graphite shows the highest tribological performance when rubbing against Cr, whereas, the hybrid nanocomposite (EP filled with SCF, graphite and silica nanoparticles) exhibits the lowest friction and wear when sliding against the standard bearing steel. The role of nanoparticles in the tribological performance is distinctly different when sliding against with various counterpart materials. It is demonstrated that counterpart materials exert an important influence on material transfer, tribo-oxidation and mechanical mixing of wear products, resulting in the different formation mechanisms of transfer film. KW - Counterpart materials KW - Transfer film KW - Epoxy composites KW - Nanoparticles PY - 2016 DO - https://doi.org/10.1016/j.triboint.2016.08.015 VL - 103 SP - 566 EP - 573 PB - Elsevier Ltd. AN - OPUS4-37941 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Orts-Gil, G. A1 - Österle, Werner ED - Tantra, R. T1 - Reference nanomaterials N2 - This chapter reviews relevant aspects of the still less explored field of RNMs. In the first part, definition of RMs according to different metrological levels was presented as well as the general strategy on their development. In the second part, the importance of RNMs in material science and nanotoxicology is explained and considerations on the use of silica nano-objects as potential future reference material was discussed. Overall, several points should be highlighted from this chapter: Definition of a reference material depends on the level of standardization. Certified reference material represents the highest level of traceability. Different types of reference materials, standard materials and certified reference materials are available, as shown in Table 3.1. The preparation of nano-objects with well-defined mechanical properties is still an unsolved issue and thus needs further R&D activities. Nevertheless, amorphous silica seems to be a promising candidate for reaching this objective. Traceable properties of nanomaterials are still limited to few cases such as primary particle size and thickness measurements of very thin films. In general, developed RMs are monoparametric thus, only one characteristic of the nano-objects is reported. In nanotoxicology, the challenge is in the development of suitable RNM that bears similarities to the measurements made on the sample analysed. KW - Reference material KW - Certified reference material KW - Nanostructure PY - 2016 SN - 9781118753590 SP - 49 EP - 61 PB - Wiley & Sons, Ltd. ET - 1 AN - OPUS4-37943 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Beck, Uwe T1 - Multidimensional Methods for Industrial Quality Assurance N2 - The paper addresses the „Multidimensional Methods for Industrial Quality Assurance“ and the following points are discussed in more detail: thin film analysis, major trends regarding optical measuring methods. KW - optische Konstanten KW - Ellipsometrie KW - Klassifizierungssystem KW - Optical konstantyss KW - Ellipsometry KW - Classification stem PY - 2015 SP - 35 EP - 35 AN - OPUS4-37949 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Molnarne, M. A1 - Schröder, Volkmar T1 - Flammability of Gases in Focus of European and US Standards N2 - The presentation will discuss the difference between EU and US standards for the determination of explosion (flammability) limits and limiting oxygen concentration. Small differences observed in measured values can be traced back to the different test apparatuses and criteria. The discrepancies can be much greater in the case of limiting oxygen concentration because of the high amount of inert gases and the corresponding low laminar burning velocities. The paper describes some examples and the influence of the chosen criteria on the results. The European and US standards use the criteria of flame propagation in open test vessels and of pressure rise in closed ones. The examples discussed show that flame propagation is still possible at very small pressure rise values, as observed much below the pressure rise criterion of usual standards. However, flame propagation in a process plant can cause an accident or explosion and must be avoided. Therefore, the flame propagation criterion is recommended to be used in chemical safety engineering. The European safety database CHEMSAFE contains expert-evaluated safety data for cases where the determination method and criteria are known. Flammability characteristics based on the pressure rise criterion may suffice in certain cases, e.g. for explosion protection in closed vessels without any connecting pipes. T2 - 2016 International Symposium on Safety Science and Technology CY - Kunming, China DA - 17.10.2016 KW - Flammability KW - Limiting oxygen concentration KW - Standardization KW - Explosion protection KW - Test methods PY - 2016 VL - Vol. XI SP - 400 EP - 409 AN - OPUS4-37951 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe T1 - Plasma Germany, Fachausschuss Normung, Herbstsitzung 2016 N2 - Der Stand der Normung im Bereich der Oberflächentechnik wird zusammengefasst. Aktuelle Normungsvorhaben zur chemischen Oberflächenanalyse, Rastersondenmikroskopie, Nanotechnologie, Oberflächenmesstechnik im Mikro- und Nanobereich, für Anwendungen von Kohlenstoffschichten sowie von Mess- und Prüfverfahren für metallische und anorganische Überzüge werden vorgestellt. Ein Ringversuch zur Klassifizierung von Kohlenstoffschichten mittels Ellipsometrie wird diskutiert. Abschließend wird das DIN-Terminologie Portal erläutert. T2 - Lenkungsausschuss von Plasma Germany, Fachausschuss Normung, Herbstsitzung 2016 CY - Stuttgart, Germany DA - 27.10.2016 KW - Stand der Normung KW - Oberflächentechnik KW - Schichttechnik PY - 2016 AN - OPUS4-38068 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Krome, Fabian A1 - Gravenkamp, Hauke ED - Every, A. T1 - Analyzing modal behavior of guided waves using high order eigenvalue derivatives N2 - This paper presents a mode-tracing approach for elastic guided waves based on analytically computed derivatives and includes a study of interesting phenomena in the dispersion curve representation. Numerical simulation is done by means of the Scaled Boundary Finite Element Method (SBFEM). Two approaches are used to identify the characteristics of the resulting wave modes: Taylor approximation and Padé approximation. Higher order differentials of the underlying eigenvalue problem are the basis for these approaches. Remarkable phenomena in potentially critical frequency regions are identified and the tracing approach is adapted to these regions. Additionally, a stabilization of the solution process is suggested. KW - Guided waves KW - Mode-tracing KW - Eigenvalue problem derivatives KW - Ultrasound KW - Scaled Boundary Finite Element Method PY - 2016 DO - https://doi.org/10.1016/j.ultras.2016.05.014 SN - 0041-624X VL - 2016 IS - 71 SP - 75 EP - 85 PB - Elsevier B.V. AN - OPUS4-38076 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sitzman, S. D. A1 - Nolze, Gert A1 - Nowell, M. M. T1 - EBSD Pattern Quality and its Use in Evaluating Sample Surface Condition N2 - Modern EBSD systems perform diffraction pattern “quality” (PQ) calculations, essentially measurements of the contrast of the brighter bands in the pattern above background, for every pattern analyzed. Since the calculations are independent of EBSD indexing, data are generated from all points on the analyzed sample surface, regardless of indexability or the state of the material beneath. EBSD maps generated from PQ data are like microstructurally sensitive SEM images, collected at EBSD speeds and grid resolutions, with contrast arising from phase density, crystal structure, crystallographic orientation, grain boundary location, near-surface plastic strain, coating density/thickness, and to some extent topography. Grain boundaries and other aspects of sample microstructure are readily revealed, so the PQ map is a very useful characterization tool in its own right, and serves as a reference for EBSD maps generated from indexing-derived data, such as orientation, grain boundary character, phase distribution and strain maps. KW - Electron backscatter diffraction KW - Sample preparation KW - Pattern quality PY - 2010 DO - https://doi.org/10.1017/S143192761005467X VL - 16 IS - Suppl. 2 SP - 698 EP - 699 PB - Microscopy Society of America AN - OPUS4-37997 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nolze, Gert A1 - Winkelmann, Aimo T1 - Progress in dynamic EBSD pattern simulation N2 - EBSD is nowadays a common technique for the characterization of crystalline microstructures in scanning electron microscopy. The diffraction patterns are often interpreted by superimposing individual Kikuchi bands which are geometrically described by band edges derived from Braggs law. For the typically very simple crystal structures of technically applied materials, such a simplification of the Kikuchi pattern interpretation works sufficiently well, especially for orientation determinations as a main application of EBSD. The more complex crystal structures, however, are a challenge for EBSD indexing routines which in such cases often fail unpredictably. The use of only the intensities of single reflectors for a description of the Kikuchi band intensity and as a cut-off criterion for a pre-selection of the strongest bands are not satisfactory. Often the result will match too many phases, or there are certain deviations in the intensity prediction which must be adapted manually. This is already problematic if one is absolutely sure that the patterns are originating from the expected phase and it becomes a very questionable procedure for an unknown phase. KW - Electron backscatter diffraction KW - Dynamical simulation KW - Geometrical model KW - Kinematic approach KW - Intensity PY - 2010 DO - https://doi.org/10.1017/S1431927610063324 VL - 16 IS - Suppl. 2 SP - 62 EP - 63 PB - Microscopy Society of America AN - OPUS4-38000 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Salge, T. A1 - Nolze, Gert T1 - Innovations in EDS and EBSD Microanalysis: Hyperspectral Imaging for Planetological Applications Using Silicon Drift Detectors (SDD) and EBSD N2 - Within the last decade, silicon drift detectors (SDD) systems have become more and more popular in the field of energy-dispersive spectroscopy (EDS). The main characteristic of the SDDs is their extremely high pulse load capacity of up to 750,000 counts per second at good or reasonable energy resolution (<123eV Mn-Kα, <46eV C-Kα at 100.000 cps). These properties in conjunction with electron backscatter diffraction (EBSD) techniques and modern data processing make a range of innovative analysis options possible, not only high speed mapping but also hyperspectral imaging techniques. T2 - 72nd Annual Meeting of the Meteoritical Society CY - Nancy, France DA - 13.07.2009 KW - Electron backscatter diffraction KW - Energy dispersive x-ray spectroscopy KW - Method combination PY - 2009 VL - Suppl. SP - 5270 AN - OPUS4-38002 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Abou-Ras, D. A1 - Gibmeier, J. A1 - Nolze, Gert A1 - Gholinia, A. A1 - Konijnenberg, P. T1 - On the capability of revealing the pseudosymmetry of the chalcopyrite-type crystal structure N2 - The tetragonal crystal- structure type of chalcopyrites (chemical formula AIBIIICVI2) is a superstructure of sphalerite type. The c/a ratio differs generally from the ideal value 2, i.e., the crystal structure is pseudocubically distorted. For CuInSe2 and CuGaSe2 thin films, simulations demonstrate that it is theoretically possible to reveal the tetragonality in electron backscatter-diffraction (EBSD) patterns for CuGaSe2, whereas it may not be possible for CuInSe2. EBSD experiments on CuGaSe2 thin films using the ”Advanced Fit” band-detection method show that it is possible to extract accurate misorientation-angle distributions from the CuGaSe2 thin film. Pole figures revealing the texture of the CuGaSe2 thin film are shown, which agree well with X-ray texture measurements from the same layer. KW - Pseudosymmetry KW - Chalcopyrite KW - Electron backscatter diffraction KW - Pattern simulation KW - Pattern matching KW - Sphalerite PY - 2008 DO - https://doi.org/10.1002/crat.200711082 VL - 43 IS - 3 SP - 234 EP - 239 PB - WILEY-VCH AN - OPUS4-38003 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wendt, U. A1 - Nolze, Gert T1 - Correlation between Crystal Orientation, Channeling Contrast and Topography during FIB Milling of Cu Studied by FIB, EBSD, SEM, and AFM N2 - We have studied the anisotropic milling of Cu with respect to the milling rate and the milling topography, as well. The background is twofold: i) anisotropic milling has to be taken into account during the preparation of TEM specimens and in the manufacturing of micro parts from crystalline materials, and ii) the orientation depending milling behaviour can be used to generate topographies with specific properties with respect to, for example, adsorption, wear, and corrosion. KW - FIB KW - AFM KW - Crystal orientation KW - SEM PY - 2007 VL - 44 IS - 5 SP - 236 EP - 238 PB - Carl Hanser Verlag AN - OPUS4-38026 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wendt, U. A1 - Nolze, Gert A1 - Heyse, H. T1 - Effect of crystal orientation on imaging contrast and sputter results during focused ion beam milling of Cu studied by FIB, EBSD, SEM, and AFM N2 - During focused ion beam microscopy (FIB) of crystalline materials imaging contrast and milling result are effected by orientation of the crystals with respect to the incident ion beam. This is due to the possibility of ion channeling along preferred crystal directions which effects the depth at which interaction between ions and specimen atoms takes place. As a result of channeling emission of ion induced secondary electrons (iiSE) and secondary ions (SI) as well as the sputter rate decreases. Theoretical channeling orientations and critical angles can be calculated. These effects have been studied quantitatively for polycrystalline recrystallized Cu as a typical model case. KW - Electron backscatter diffraction KW - FIB KW - AFM KW - Crystal orientation PY - 2006 DO - https://doi.org/10.1017/S1431927606061812 SN - 1431-9276 SN - 1435-8115 VL - 12 IS - Suppl. 2 SP - 1302 EP - 1303 AN - OPUS4-38027 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Epishin, A. I. A1 - Nolze, Gert T1 - Investigation of the competitive grain growth during solidification of single crystals of nickel-based superalloys N2 - The competitive growth of columnar grains in a single-grain selector, which is used for directional solidification of single-crystal blades from nickel-based superalloys, has been investigated by electron backscattered diffraction and local X-ray diffraction analysis. It has been found that the competitive grain growth in a starter block is determined by the crystallographic factor: rapidly growing grains with the axial orientation close to the [001] direction dominate in this part of the casting. For the competitive grain growth in a helicoidal separator, the geometric factor (the position of a grain at the input of the separator) is also important. The results obtained suggest that an appropriate geometry of the single-grain selector was chosen. In addition, the distribution of the orientations of columnar grains obtained by electron backscattered diffraction, can be used for approximate estimation of the yield of suitable (i.e., with the deviation of the axial orientation from the [001] direction within a specified tolerance) single-crystal blades. KW - Electron backscatter diffraction KW - Single crystal KW - Growth competition KW - Nickel alloy PY - 2006 DO - https://doi.org/10.1134/S1063774506040298 SN - 1063-7745 SN - 1562-689X VL - 51 IS - 4 SP - 710 EP - 714 AN - OPUS4-38028 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Glowacka, A. A1 - Nolze, Gert A1 - Swiatnicki, W. A. T1 - EBSD study of corrosion fatigue of austenitic-ferritic steel N2 - Fatigue crack propagation investigations have been performed in austenitic-ferritic duplex stainless steel H22N5M3 in air and during hydrogen charging, using various frequencies of loading. Strong differences of crack propagation velocity depending on the test conditions were noticed. Lower frequency with applied hydrogen charging led to the huge increase of crack propagation velocity compared to the tests performed in air. To understand such a behaviour in each case and characterize crack mode, the samples were observed using electron back-scattered diffraction (EBSD). It was shown that in air, the fatigue crack propagation involved plastic deformation and the resulting cracks had ductile character. The presence of hydrogen led to more brittle mode of cracking. This effect was also connected with frequency of loading: lower frequency, which assured longer time for hydrogen-crack tip interaction, resulted in the highest crack propagation velocity and the brittle cracking mode with lower amount of plastic deformation. The performed observations indicated that the path of the crack went mostly transgranularly through both austenite and ferrite phases. Phase and grain boundaries were not the preferred paths for crack propagation. KW - Hydrogen KW - Embrittlement KW - Electron backscatter diffraction KW - Steel PY - 2006 SN - 1733-3490 SN - 0004-0770 SN - 0860-7052 VL - 51 IS - 1 SP - 7 EP - 10 AN - OPUS4-38029 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Helmerich, Rosemarie T1 - Cast iron arch bridges - part of the world heritage N2 - Cast iron arch bridges were built in the late 18th and early 19th century across Europe. After the famous Iron Bridge in the Ironbridge Gorge in Coalbrookdale in England, being now part of the UNESCO world heritage, many cast iron bridges followed and substituted timber bridges. A series of cast iron bridges has been built in central Europe, in Laasan, Breslau, (now Wrocław), in Berlin, Potsdam, Bad Muskau and Schwerin. The paper gives an overview about the current state of some remaining cast iron arch bridges, typical damage cases, material properties and rehabilitation. Most of the old cast iron arch bridges serve as pedestrian bridges. Some of these bridges have been strengthened to increase the traffic load. Different rehabilitation measures as substitution of parts of the bridges and strengthening using Carbon Reinforced Polymers (CFRP) are discussed. T2 - 8th International Conference on arch bridges CY - Wroclaw, Poland DA - 05.10.2016 KW - Arch bridges KW - Cast iron KW - Materials parameter KW - Rehabilitation PY - 2016 AN - OPUS4-38088 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe T1 - Ringversuch zur Klassifizierung von Kohlenstoffschichten mittels Ellipsometrie N2 - Der Vortrag widmet sich dem „Ringversuch zur Klassifizierung von Kohlenstoffschichten mittels Ellipsometrie“ und beschreibt die experimentellen Eckdaten, die Ellipsometrie als Messmethode am Beispiel DLC auf Stahl, Proben vs. n-k Ebene vs. Ergebnisse des Ringversuches, messtechnische Bewertung des Ringversuches und normative Bewertung des Ringversuches sowie Schlussfolgerungen. T2 - 9. Sitzung DIN NA 062-01-64 „Kohlenstoffschichten“ CY - Berlin, Deutschland DA - 09.05.2016 KW - Amorphe Kohlenstoffschichten KW - Optische Konstanten KW - Ellipsometrie KW - Klassifizierungssystem PY - 2016 AN - OPUS4-38041 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bradley, I. A1 - Otremba, Frank A1 - Birk, A. M. A1 - Bisby, L. T1 - Novel equipment for the study of pressure vessel response to fire N2 - Pressurisation of full-containment pressure vessels in fire is known to be driven by thermal stratification. The predominant mode of heat transfer to the contents (convection from the shell to the liquid phase) results in formation of „hot“ boundary layers. Sub-cooled boiling may also be present. The warm layer rises to the surface through buoyancy and bubble flow, increasing the surface of the liquid above that of the bulk temperature, and hence driving a pressure rise. For reliable prediction of the complex effects governing vessel pressurization a three-dimensional numerical model is required. Work is being undertaken on such a model by other institutions in cooperation with this project. T2 - ASME 2016 CY - Phoenix, Arizona, USA DA - 11.11.2016 KW - Vessels KW - Novel equipment PY - 2016 AN - OPUS4-38433 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pfennig, Anja A1 - Kranzmann, Axel T1 - Borehole integrity of austenitized and annealed pipe steels suitable for carbon capture and storage (CCS) N2 - Properties of pipe steels for CCS (carbon capture and storage) technology require resistance against the corrosive environment of a potential CCS-site (heat, pressure, salinity of the aquifer, CO2-partial pressure). The influence of austenitzing in heat treatment routines of two different injection pipe Steels (1.4034, X46Cr13 and 1.4021, X20Cr13) was evaluated. Steel coupons were austenitized at different temperatures (900- 1050 °C) for different lengths of time (30-90 min) before quenching and annealing prior to long term corrosion experiments (60°C, 100 bar, artificial brine close to a CCS-site in the Northern German Basin, Germany). In general, fewer pits are found on X46Cr13. Comparing steels with 13% chromium each the higher carbon content of X46Cr13 (0.46% C) results in a lower number of pits compared to X20Cr13 (0.20% C). It is found that neither the carbon content of the steels nor austenitizing temperature has much influence, but local corrosion behaviour is most susceptible towards austenitzing time. T2 - 2016 APCBEES Pattaya Conference CY - Pattaya, Thailand DA - 23.01.2016 KW - Heat Treatment KW - CCS KW - CO2 KW - Corrosion KW - Steel PY - 2016 AN - OPUS4-38444 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Oesch, Tyler A1 - Landis, E. A1 - Kuchma, D. T1 - Conventional concrete and UHPC performance-damage relationships identified using computed tomography N2 - To make significant advances in concrete engineering, it will be necessary to understand the behavior of cementitious materials at the microscale. To achieve this goal, the nature of damage initiation and growth needs to be understood at very small scales. This Research program sought to increase that understanding through the collection of microscale data using X-ray computed tomography (CT). The tensile and compression behavior of both ultra-high performance concrete (UHPC) and conventional concrete were investigated as a part of this program. Relationships were identified between mechanical performance parameters, such as stiffness degradation and work of load, and cracking parameters, such as crack volume and crack surface area, that could be quantified mathematically and implemented into future finite element analysis (FEA) models. The results of this Research program have the potential to improve the accuracy and resiliency of numerical models and to provide insight to the materials engineering community concerning the optimal use of UHPC. KW - Computed tomography (CT) KW - Ultra-high performance concrete (UHPC) KW - Double punch test (DPT) KW - Quantitative damage measurement KW - Damage variable PY - 2016 DO - https://doi.org/10.1061/(ASCE)EM.1943-7889.0001168 SN - 0733-9399 VL - 142 IS - 12 SP - 04016101-1 EP - 04016101-10 PB - American Society of Civil Engineers CY - Reston, VA, USA AN - OPUS4-38345 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zerbst, Uwe T1 - Schadensentwicklung und Schadenstoleranz von SLM-gefertigten Werkstoffen N2 - Unterschiedliche Werkstoffeigenschaften reagieren auf jeweils spezifische Weise auf Gittertyp, Gefüge und Defekte. Für die schadenstolerante Betrachtung von Werkstoff und Bauteil ist das Verständnis dieser Zusammenhange essentiell. Der Beitrag gibt mit Hinblick auf additiv gefertigte metallische Bauteile (Selective Laser Melting) einen kurzen, keineswegs vollständigen Überblick über Faktoren, die die Steifigkeit, Festigkeit, Duktilität, Zähigkeit, Ermüdungsrissausbreitung und Schwingfestigkeit beeinflussen. Es wird aufgezeigt, wie die bruchmechanische Betrachtung zur Quantifizierung der zusammenhänge beitragen kann. T2 - 1. Tagung des Arbeitskreises Additiv gefertigte Bauteile und Strukturen CY - Berlin, Germany DA - 02.11.2016 KW - Selective Laser Melting (SLM) KW - Werkstoffeigenschaften KW - Schadenstoleranz KW - Bruchmechanik PY - 2016 SN - 2509-8772 VL - Bericht 401 SP - 187 EP - 212 AN - OPUS4-38420 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Brosig, Laura A1 - Horn, Wolfgang A1 - Jann, Oliver T1 - Method-verification and optimisation of the standardised assessment of odour intensity regarding ISO 16000-28 N2 - Besides measurement of VOC emissions also the evaluation of odour emissions and the perceived intensity of odours gains in importance. Due to difficulties detected in the measurement method of the perceived intensity described in (ISO 16000-28, 2012) the introduction of “reference” odours will be recommended for the training of panellists and as basis for interlaboratory comparisons. In order to generate the “reference” odours standard liquid substances were directly injected into the main gas flow provided to the panellists. One of the substances tested was ethyl acetate. A pre-evaluation was conducted with six untrained panellists and has shown that ethyl acetate is potentially suitable as reference odour. For further validation of those “reference” odours they additionally will be provided to and evaluated by trained panellists of well established-measurement institutes. T2 - Indoor Air 2016 The 14th international conference of Indoor Air Quality and Climate CY - Ghent, Belgium DA - 03.07.2016 KW - Odour assessment KW - Perceived odour intensity KW - Reference odour KW - Emission testing KW - Building products PY - 2016 SN - 978-0-9846855-5-4 SP - Paper 568, 1 EP - 6 AN - OPUS4-38373 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Cabeza, Sandra T1 - Low alloyed Mg-Y/RE-Zn alloys: mechanical and corrosion behaviour N2 - Mg-Y,RE-Zn systems present second phases with high thermal stability, promoting the increase of strength and creep resistance at high temperatures. Mg and its alloys have a potential application as biomaterials due to their biocompatibility and degradation behaviour. The dominant corrosion mechanism in those alloys is the microgalvanic corrosion through coupling of the more noble second phases with the Mg matrix, and therefore a low concentration of those was sought. T2 - Mg 2015 CY - Jeju, South Korea DA - 12.10.2015 KW - Magnesium KW - LPSO KW - Corrosion behaviour KW - Mechanichal behaviour PY - 2015 AN - OPUS4-38398 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Otremba, Frank A1 - Sklorz, Christian T1 - A new tank design for Hazmat N2 - Initial studies have shown pre-deformed honeycomb structure pressure vessels to have comparable burst pressure to straight steel vessels. It was shown that honeycomp structured tanks have a higher energy absorption than straight steel tanks. Future studies will investigate optimization of the deformed plate, to determine if increased payloads or a reduced wall thickness can be achieved. T2 - ASME 2016 International Mechanical Engineering Congress and Exposition (ICME 2016) CY - Phoenix, Arizona, USA DA - 11.11.2016 KW - Hazmat KW - Tankdesign KW - Honeycomb structure PY - 2016 AN - OPUS4-38399 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Romero Navarrete, José-Antonio A1 - Otremba, Frank T1 - Experimental and theoretical modeling of cargo sloshing during braking N2 - The outputs from a simplified mathematical designed to simulate the liquid cargo-vehicle interaction during an emergency braking maneuver, have been compared with full scale data regarding the sloshing pressure on one of the vehicle chambers. While the specific dimensions and fill level of the fluid within the chamber in the full scale testing, have been considered for the simulation model, the vehicle has been simplified to a straight truck instead of an articulated truck. Nevertheless, the pressure within the chamber is realistically modelled, concerning the maximum and minimum pressures attained, with differences lower than 10% between the simulation and the experimental data. Consequently, these results suggest that the articulation pertaining to the articulated vehicle, does not affect in a significant manner the maximum and minimum values of the pressure within the chamber. A nonlinear model for the suspension, however, could improve the model performance. On the other hand, simulation results suggest that the effect of sloshing could cause a loss of braking efficiency on the order of 7%, when such performance is measured in terms of the stopping time. T2 - ASME 2016 International Mechanical Engineering Congress and Exposition (IMECE2016) CY - Phoenix, Arizona, USA DA - 11.11.2016 KW - Braking event KW - Dynamic pressures KW - Vehicle containers PY - 2016 SN - 978-0-7918-5055-8 VL - 4B SP - Article V04BT05A002, IMECE2016-65698, 1 EP - 6 AN - OPUS4-38400 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Romero, J. A. A1 - Otremba, Frank T1 - Experimental and theoretical modeling of cargo sloshing during braking N2 - Simplified cargo-vehicle interaction: linear pendulum, rigid multibody linear dynamics, straight, instead of articulated vehicle. Realistic results about the pressure developed on the sensor, with differences lower than 10% between the simulation and the experimental data. Sloshing could affect the braking efficiency in 7%, approximately, corresponds with other sources. T2 - ASME 2016 International Mechanical Engineering Congress and Exposition (IMECE2016) CY - Phoenix, Arizona, USA DA - 11.11.2016 KW - Cargo sloshing KW - Road transportation KW - Braking in a turn PY - 2016 AN - OPUS4-38403 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönfelder, Thorsten A1 - Otremba, Frank T1 - Temperature distribution during filling of a composite receptacle N2 - The arrangement of the measuring sensors allowed the capture of air flow induced temperatures and material temperatures on various points of the cylinder body. Four significant temperature levels could be observed: Inside the cylinder (far from the wall, close to the wall), inside the aluminium liner and outer surface. Figure 5 shows the temperature distribution after a regular filling process with a filling time of ten minutes. The temperature sensors T1 - T9 are marked with different colors. The corresponding measurement points are shown in Figure 4. Due to the high thermal conductivity of the aluminum liner the induced temperature peaks are quickly derived. A flow-induced exceeding of the maximum approval temperature is not expected. Regarding the safety assessement the results show that the pressure and temperature profilesmustbe taken into account. T2 - ASME 2016 International Mechanical Engineering Congress and Exposition (IMECE2016) CY - Phoenix, Arizona, USA DA - 11.11.2016 KW - Distribution during filling KW - Type III composite pressure receptacles PY - 2016 AN - OPUS4-38404 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weidner, P. A1 - Mehdianpour, Milad A1 - Ummenhofer, T. T1 - Ermüdungsfestigkeit einseitig geschweißter Stumpfstöße von Kreishohlprofilen T1 - Fatigue performance of girth welded butt weld of circular hollow sections N2 - Im Rahmen des Forschungsprojekts „FIT“ wurden Ermüdungsfestigkeitsuntersuchungen an geschweißten Konstruktionsdetails, die häufig in Gründungsstrukturen von OffshoreWindenergieanlagen (OWEA), aber auch im Stahlbrückenbau eingesetzt werden, durchgeführt. Der Schwerpunkt der Untersuchungen wurde auf einseitig geschweißte Kreishohlprofile (KHP) gelegt. Für einseitig stumpfgeschweißte Kreishohlprofile wurden die derzeitigen auf unzureichender Versuchsbasis erstellten Kerbfalleinstufungen geltender Regelwerke überprüft. Hierzu wurden umfangreiche experimentelle Untersuchungen zur Ermüdungsfestigkeit dieses Details durchgeführt. Die den Ermüdungswiderstand maßgeblich beeinflussenden Parameter, wie vorhandene geometrische Imperfektionen und Schweißnahtausbildung, wurden identifiziert, bewertet und deren Einfluss im Rahmen numerischer Berechnungen untersucht. Basierend auf diesen Ergebnissen wurde eine Kerbfallempfehlung erarbeitet, die eine zutreffende Lebensdauerabschätzung ermöglicht. Diese Kerbfallempfehlung soll als Grundlage für die zukünftige Aufnahme in Normen und Regelwerke dienen. KW - Einseitenschweißung KW - Imperfektion KW - Offshore-Windenergieanlage KW - Schweißnahtausbildung KW - Lebensdauerabschätzung PY - 2016 DO - https://doi.org/10.1002/stab.201610412 SN - 0932-6375 SN - 0038-9145 SN - 1437-1049 VL - 85 IS - 9 SP - 620 EP - 629 PB - Ernst & Sohn CY - Berlin AN - OPUS4-38328 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Goedecke, Caroline A1 - Sojref, Regine T1 - Immobilisierung von TiO2-Pulvern für die photokatalytische Abwasser-Nachreinigung N2 - Aufgrund der demographischen Entwicklung und dem damit verbundenen gesteigertem Bedarf an Medikamenten besteht in Deutschland das Problem des Eintrags von Rückständen und Transformationsprodukten über das Abwasser in die Umwelt. In herkömmlichen Reinigungsverfahren werden Medikamentenrückstände häufig unvollständig entfernt oder in andere teilweise toxischere Verbindungen umgewandelt (z. B. durch Ozonierung). Eine perspektivisch aussichtsreiche Möglichkeit zur Beseitigung dieser Schadstoffe ist die Oxidation zu Wasser und Kohlendioxid durch Bestrahlung des vorgeklärten Abwassers mit UV-Licht in Gegenwart von Photokatalysatoren wie z. B. TiO2. Für vergleichende Untersuchungen der photokalalytischen Aktivität von TiO2-Submikro- und Nanopulvern im Labormaßstab wurde Methylenblau als Modellsubstanz gewählt. Kommerziell erhältliche TiO2-Pulver wurden Testlösungen zugesetzt und der zeitlich fortschreitende Abbau von Methylenblau unter Bestrahlung mit UV-Licht in beobachtet. Für die technische Nutzung der photokatalytischen Abwaserreinigung ist die Immobilisierung der eingesetzten Pulver mit der Möglichkeit der Rückgewinnung erforderlich, sowohl aus Umweltschutzgründen als auch für die Wirtschaftlichkeit des Verfahrens. Aufbaugranulation wurde als ein prinzipiell auch großtechnisch realisierbares Verfahren der Immobilisierung gewählt. In einem Intensivmischer wurden Granulate auf der Basis von Submikrometer-SiO2 unter Verwendung eines anorganischen Binders hergestellt. Das photokatalytisch aktive TiO2 wurde in Anteilen von 10-25 Ma.-% entweder dem Ausgangspulver zugemischt oder am Ende des Granulierprozesses als Granulat-Coating aufgebracht. Eine Temperung der Granalien bei Temperaturen von maximal 300°C – 500°C erwies sich als ausreichend, um deren Stabilität beim Einsatz in Methylenblau-Lösung im Batch-Verfahren zu gewährleisten. Tests zum Einsatz der SiO2-TiO2-Granulate als Photokatalysatoren zum Abbau von Methylenblau-Lösungen unter UV-Bestrahlung verliefen erfolgreich. Es konnte gezeigt werden, dass sich die Granalien nach erfolgtem Farbstoffstoff-Abbau aus den Lösungen rückgewinnen und erneut verwenden ließen. Die recycelten Granulate wiesen eine ähnliche photokatalytische Aktivität wie frisch hergestellte auf. T2 - Tagung "Aufbereitung und Recycling" CY - Freiberg, Germany DA - 09.11.2016 KW - Photokatalyse KW - Aufbaugranulation KW - Abwasser PY - 2016 AN - OPUS4-38337 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madia, Mauro T1 - Fracture mechanics-based determination of the fatigue strength of weldments N2 - The 21st century brought new and complex technological challenges, which need to be solved. Of primary importance is the global energy transition that pushes forward the research and innovation in order to achieve the goal of replacing the existing non-renewable energy sources with new renewable and efficient ones, with positive effects on the world climate. In many countries worldwide mid- and long-term goals have been set out in order to reduce the greenhouse gas emissions. Germany, among others, intends to reduce the emissions by 80 to 95% within 2050, compared with 1990 levels. The achievement of this goal is aimed to be realized by the development of new and more efficient energy sources, but also by substantial investments in electromobility (the goal is to bring one million electrically driven vehicles onto German streets by 2020). Another important challenge came into play following the global financial crisis, which pushed many industries to reduce their operational and maintenance costs. In particular, the life-cycle management of a component has become of primary importance. In some cases it has been shown that the underestimation or the lack of awareness in ageing of plants led to incidents due to the loss of technical integrity. Other studies demonstrated that the component life of many of the long-life components could be extended up to 50% without compromising safety. The third, not less important, challenge is driven by the development of new technologies and materials. The trends show a large investment in additive manufactured metal components and new metallic materials which have to assure longer in-service life, lightweighting and efficient recycling. This works aims at addressing part of these problems by proposing a fracture mechanics-based analytical procedure for the determination of the fatigue lives of engineering components and particularly of welded joints. In fact, an analytical tool, which is able to simulate the main failure mechanisms of weldments under fatigue loading, brings many advantages: i) drastic reduction of long and expensive experimental tests; ii) optimization of the geometry and production processes (possible weight reduction); iii) better estimate of the safety margins used in the design of the components (life extension without safety issues). The results show that the model can fairly well predict the lives of the welded joints investigated experimentally, irrespective of the geometry and loading conditions. T2 - WMRIF 5th International Workshop for Young Scientists CY - Tsukuba, Japan DA - 08.11.2016 KW - Structural integrity KW - Weldments KW - Fatigue strength PY - 2016 AN - OPUS4-38390 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Cappella, Brunero T1 - Force-distance curves on lubricant films: An approach to the characterization of the shape of the AFM tip N2 - Force-distance curves have been acquired with an atomic force microscope on perfluorpolyether films. It is shown that curves acquired on films of different thickness, at different rates and with different dwell times can be overlapped by rescaling the time or distance axis.When the time or distance axis is rescaled,the force depends only on the surface tension of perfluorpolyether and on geometrical properties of thetip (aperture and perimeter of the tip at a given distance from the apex). Hence, curves acquired with thesame tip overlap. By comparing curves acquired at different rates the dynamics of tip-wetting can be investigated. Fur-thermore, rescaled force-distance curves have been matched with the perimeter of cross sections ofthe tip, i.e. with the perimeter of the three-phase contact line. Such measurements pave the way for anon-destructive investigation of the tip shape. KW - Lubricant films KW - Surface tension KW - Atomic force microscopy KW - Force-distance curves KW - AFM tip shape PY - 2017 DO - https://doi.org/10.1016/j.micron.2016.11.006 SN - 0968-4328 VL - 93 SP - 20 EP - 28 AN - OPUS4-38391 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Cabeza, Sandra T1 - The evolution of internal strain in Mg-Y-Zn alloys with a long period stacking ordered phase N2 - The load partition in Mg-Y-Zn system is studied by means of synchrotron diffraction. in-situ tensile tests disclose LPSO phases were for the first time proved to behave as an efficient reinforcement in Mg-Y-Zn alloys, therefore they could be treated as “short-fibre composite” for the modeling of mechanical behaviour. T2 - MECASENS CY - Grenoble, France DA - 16.09.2015 KW - Magnesium KW - LPSO KW - Synchrotron diffraction KW - Load partition PY - 2011 AN - OPUS4-38397 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sojref, Regine A1 - Nofz, Marianne T1 - Thin and porous sol-gel alumina coatings on a 9% Cr steel as a protection against high-temperature corrosion in power plants N2 - In order to reduce CO2 emissions fossil fuelled power stations with high combustion efficiency are being developed. The increase of the operating temperature, a common way to improve combustion efficiency, leads to enhanced corrosion of heat exchange steel tubes in the power plants. Within the framework of the European project “Production of Coatings for New Efficient and Clean Coal Power Plant Materials” (POEMA)", high temperature corrosion protection coatings are now under investigation. Thin porous sol-gel alumina films are promising candidate coating materials. Coatings were prepared by applying boehmite sols on grinded steel P92 and subsequent heat treatments at temperatures up to 650 °C. Thus a porous layer of worm-like particles was formed consisting of nano-crystallites and amorphous alumina. A dense interface with satisfying adhesion resulted from diffusion of chromium and iron ions out of the steel into the porous coating. However, the film locally exhibited some cracks caused by steep edges in the grinded steel surface. An appropriate substrate pretreatment should avoid this problem. The protection of the steel relies on the barrier function of the alumina coating and the formation of a dense chromia layer at the steel surface. T2 - ICC6 6th International Congress on Ceramics CY - Dresden, Germany DA - 21.08.2016 KW - High-temperature corrosion KW - Alumina KW - Chromium PY - 2016 AN - OPUS4-38354 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bresch, Sophie T1 - Entwicklung oxidkeramischer Werkstoffe und Folien für thermoelektrische Multilayergeneratoren N2 - Calcium cobaltite is a promising oxide thermoelectric materials for applications between 600 °C and 900 °C in air to convert waste heat directly into electrical power. The solid-state reaction, well known for large scale powder synthesis of functional materials, is used for the production of thermoelectric oxides. As a high temperature process, the powder synthesis consumes a lot of energy. In different studies, different synthesis conditions were used for the preparation of calcium cobaltite. To the author’s knowledge, a systematic study of the synthesis conditions of calcium cobaltite and calcium manganate has not yet been published. Therefore, the synthesis conditions for calcium cobaltite (temperature, dwell time, and particle size of raw materials) were studied with a statistical design of experiments (2³) and investigated regarding phase composition (XRD), densification, and thermoelectric properties. This study showed that a higher energy input (elevated temperatures, longer dwell times, or repeated calcinations) during powder synthesis does not improve but deteriorate the thermoelectric properties of calcium cobaltite. The same correlation was determined for the shrinkage. As a higher energy input during powder synthesis leads to a larger grain size and therefore to a reduced sinter activity the shrinkage at a given sinter profile is minimize as well as the thermoelectric properties. These results can be used to minimize the energy demand for the powder synthesis of oxide thermoelectric materials. In addition an increase of power factor by factor 10 can be achieved by applying pressure assisted sintering. T2 - Funktionsmaterialien - Lehrstuhlseminar CY - Bayreuth, Germany DA - 18.11.2016 KW - Thermoelectrics KW - Solid-state-reaction KW - Calcium cobaltite PY - 2016 AN - OPUS4-38375 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reinsch, Stefan T1 - Wasser, der andere Netzwerkwandler in Boratgläsern N2 - Boratgläser zeigen im allgeneinen eine niedrige Glasübergangstemperatur, Tg, auf Grund der 3fach Koordination des Bors mit Sauerstoff. Der Zusatz von Alkali- und Erdalkalioxiden zur Glaszusammensetzung führt zunächst zu einem Anstieg von Tg auf Grund des Koordinationswechsels des Bors von der 3fach zur 4fach Koordination, was als Borsäureanomalie bekannt ist. Bei hohen Alkalioxidgehalten werden dann zunehmend Nichtbrückensauerstoffe (NBO) auf Kosten des tetraedrisch koordinierten Bor gebildet, was zur Senkung der Viskosität führt. Im Gegensatz zu diesem bekannten Verhalten der Alkalioxide (R2O) ist wenig über die Wirkung von Wasser in Boratgläsern bekannt. Daher sollen in dieser Arbeit die rheologischen Eigenschaf-ten von wasserreichen Kalk-Natron-Boratgläsern unter spezieller Berücksichtigung der Rolle des Wassers näher betrachtet werden. Zu diesem Zweck wurde Tg in Abhängigkeit des Na2O- und H2O-Gehalts mittels Differentialthermoanalyse (DTA) und Mikropenetrationsviskosimetrie untersucht. Die Ergebnisse zeigen, dass im Gegensatz zu Na2O Wasser in allen untersuchten Glä-sern und H2O-Konzentrationsbereichen (< 8 Gew.%) Tg deutlich verringert. Diese Beobachtung weist darauf hin, dass Wasser primär zur Bildung von NBO führt und kaum zu einem Koordina-tionswechsel des Bors beiträgt. T2 - 90. Glastechnische Tagung der Deutsche Glastechnische Gesellschaft e.V. CY - Goslar, Germany DA - 06.06.2016 KW - Wasserhaltige Gläser KW - Viskosität KW - Boratglas KW - Thermische Analyse PY - 2016 AN - OPUS4-38380 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF ED - Klingelhöffer, Hellmuth T1 - 3rd Workshop on Thermo-Mechanical Fatique - Interntional TMF-Workshop N2 - Components in the Aerospace, Power and Automotive engineering sectors are frequently subjected to cyclic stresses induced by thermal fluctuations and mechanical loads. For the design of such components, reliable material property data are required which need to be acquired using well accepted and reproducible test procedures for thermo-mechanical fatigue (TMF) loading. Available materials TMF property data are limited so that there is a need for further TMF data generated by TMF testing. The TMF behaviour of materials is often desired to be simulated in models which describe the cyclic stress-strain behaviour, the fatigue life and the cyclic crack growth behaviour. There is a continuous need for the development and amendment of such models. Models can be validated by using materials in industrial applications which are subjected to TMF loading. T2 - 3rd Workshop on Thermo-Mechanical Fatique - Interntional TMF-Workshop CY - Berlin, Germany DA - 27.04.2016 KW - Thermo-mechanical fatigue KW - TMF KW - Cyclic stress-strain behaviour KW - Fatigue life KW - Cyclic crack growth behaviour PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-386960 SP - 1 EP - 696 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-38696 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reinemann, Steffi T1 - Optimierung industrieller Korundschleifprozesse zur Sicherstellung der Korrosionsbeständigkeit nichtrostender Stähle N2 - In dem Vortrag wird der aktuelle Stand des AiF-Vorhabens 18823 N/1 vorgestellt und die ersten Ergebnisse zum Einfluss von Schleifprozessen auf die Korrosionsbeständigkeit nichtrostender Stähle werden präsentiert. T2 - Arbeitskreissitzung der GfKORR - AK "Korrosion und Korrosionsschutz von Eisen und Stahl" CY - Duisburg, Germany DA - 14.12.2016 KW - Korrosion KW - Corrosion KW - Korundschleifen KW - Corundum grinding KW - Nichtrostende Stähle KW - Stainless steels PY - 2016 AN - OPUS4-38699 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Change in properties of sealing materials in biofuels, biodiesel-heating oil blends, diesel and premium grade fuel at different temperatures N2 - The objective of this research was to determine the resistance of frequently used sealing materials such as FKM, FVMQ, VMQ, EPDM, CR, CSM, IIR, PA, NBR and PUR in fuels and heating oil with and without admixtures of biogenic sources such as E10, diesel fuel with 5 % biodiesel, non-aged and 2 year aged B10 (heating oil with 10 % biodiesel), pure diesel, standard heating oil and premium grade fuel Super plus at 20 °C, 40 °C and 70 °C. Mass, tensile strength and breaking elongation of the test specimens were determined before and after the exposure for 84 days in the fuels. The visual examination of some elastomer test specimens clearly showed the great volume increase until break or partial dissolution. Shore hardness A and D (for PA) were determined before and after exposure of the test specimens in the biofuels for 42 days. There is not determined a threshold for the reduction in tensile properties and Shore hardness in the international standards. Therefore a threshold of 15 % was determined for the evaluation of the compatibility. In summary, it can be therefore stated that the chemical resistance of the fluoropolymers FKM and FVMQ in fuels and biofuels is the best one. T2 - Oil & Gas Non-Metallics 2016 CY - London, UK DA - 12.12.2016 KW - Sealing materials KW - Biofuels KW - Premium grade fuels KW - Change in tensile properties KW - Change in shore hardness PY - 2016 AN - OPUS4-38705 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bachmann, Marcel T1 - Multi-physical numerical investigation of the interaction of electromagnetic forces with a weld pool N2 - This presentation is a summary of the numerical investigations on different melt control systems by means of electromagnetic fields in high power laser beam welding of materials with high thickness. T2 - 27. International SAOT Workshop on Modellng Laser Material Processing CY - Erlangen, Germany DA - 12.12.2016 KW - Electromagnetic weld pool control KW - Finite element simulation PY - 2016 AN - OPUS4-38706 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Frost, K. A1 - Lüth, Peter A1 - Schmidt, Martin A1 - Simon, K. A1 - Uhlig, St. T1 - Evaluation of the interlaboratory test 2015-2016 on the method DIN EN 15188:2007 "Determination of the spontaneous ignition behaviour of dust accumulations" N2 - For the classification, safe handling and use of the chemicals, special standardized testing procedures have been developed and are used worldwide. Safety experts must be able to fully rely on the precise execution of the respective laboratory tests and assessments. In this context, interlaboratory tests are a crucial element of a laboratory's quality system. Participation in interlaboratory tests is explicitly recommended by the standard ISO/IEC 17025. The present document reports the results of the interlaboratory test 2015-2016, which was performed on the test method DIN EN 15188:2007 “Determination of the spontaneous ignition behaviour of dust accumulations”. It was organized by BAM in the frame of the co-operation project CEQAT-DGHS Centre for Quality Assurance for Testing of Dangerous Goods and Hazardous Substances. The test method DIN EN 15188:2007 is applied to characterize the self-ignition behaviour of combustible dusts. The experimental basis for describing the self-ignition behaviour of a given dust is the determination of the self-ignition temperatures (TSI) of differently-sized volumes of the dust sample by isoperibolic hot storage experiments (storage at constant oven temperatures) in commercially available ovens. The results measured this way reflect the dependence of the self-ignition temperatures on the volume of a dust accumulation. The interlaboratory test 2015-2016 on the method DIN EN 15188:2007 is the latest in a systematic stepwise built up series of method validation interlaboratory tests and internal laboratory investigations. The aim of this interlaboratory test was to determine measurement uncertainties of the modified method DIN EN 15188 for different substances, covering a sufficiently wide range of self-ignition behaviours in the scope of the DIN EN 15188 of the four basket test to extrapolate to storage volumes up to 1000 m³ and the single basket test for a basket volume of 1000 cm³. The precision of the four basket test and the single basket of the modified method DIN EN 15188 can be assessed as acceptable for the four sample materials investigated in the current interlaboratory test 2015-2016. It was possible to derive a functional equation for the measurement uncertainty U depending on the storage volume V. The measurement uncertainty cannot be ignored and must be considered, if TSI results should be used in practice. KW - Gefahrgut KW - Gefahrstoff KW - Ringversuch KW - Prüfmethode KW - Validierung KW - Qualitätssicherung KW - Messunsicherheit KW - Dangerous goods KW - Hazardous substances KW - Round robin test KW - Interlaboratory comparison KW - Test method KW - Validation KW - Measurement uncertainty PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-387343 SN - 978-3-9818270-0-2 SP - 1 EP - 106 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-38734 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Janine A1 - Wilke, Olaf T1 - Grundlagen und Hintergrundinformation im UFOPLAN-Vorhaben FKZ 3714953100 N2 - Zur Definition geeigneter Prüfbedingungen und zur Auswahl geeigneter Holzwerkstoffe für die im Vorhaben (UFOPLAN-Vorhaben Standardisierte Formaldehyd- und VOC-Messungen bei Holzwerkstoffen FKZ 3714 95 310 0) geplanten Untersuchungen wurde eine Recherche zu Forschungsergebnissen bezüglich realer Bedingungen (Luftwechsel, Beladung, klimatische Bedingungen im Sommer) durchgeführt. Zu bekannten Fällen von Überschreitungen wurde recherchiert, welche Produkte als Emissionsquellen in Frage kommen. Unter diesem Gesichtspunkt wurden auch Berichte abgeschlossener Forschungsvorhaben ausgewertet. T2 - 2. Fachbeirat zum UFOPLAN-Vorhaben Standardisierte Formaldehyd- und VOC-Messungen bei Holzwerkstoffen (FKZ 3714 95 310 0) CY - Berlin, Germany DA - 14.06.2016 KW - Formaldehyd KW - Holzwerkstoffe KW - VOC KW - Prüfverfahren PY - 2016 AN - OPUS4-38768 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertin, Annabelle T1 - Upper critical solution temperature (UCST)-type thermoresponsive polymers from hydrogen-bonding monomers N2 - UCST-type thermoresponsive polymers (i.e. that phase separate from solution upon cooling) present a tremendous potential not only in aqueous media where they can be used in drug delivery, diagnostic and microfluidic applications, but also in water/alcohol mixtures, where they can be used for instance in sensing systems for alcohol-soluble drugs. However, only a few thermoresponsive polymers have been reported that present an UCST in a relevant temperature range and “green” solvents such as water or ethanol. In this context, acrylamide-based monomers can be very useful building blocks for designing novel non-ionic UCST-type polymers because of their hydrophilic nature (with the appropriate side chain) and propensity to form hydrogen bonds. We will present our latest results on the UCST-type thermoresponsive behaviour of acrylamide- and 2,6-diaminopyridine-based homopolymers and copolymers in water or water/alcohol mixtures, and give some insights about the rational design of UCST polymers relying on H-bonding. T2 - Invited talk (Dr. Jean-Francois Lutz) Institut Charles Sadron CY - Strasbourg, France DA - 26.01.2018 KW - Thermoresponsive polymer KW - UCST-type polymer KW - H bonds KW - Diaminopyridine KW - Acrylamide PY - 2018 AN - OPUS4-44001 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Asadujjaman, Asad A1 - Espinosa de Oliveira, T. A1 - Mukherji, D. A1 - Bertin, Annabelle T1 - Polyacrylamide ‘‘revisited’’: UCST-type reversible thermoresponsive properties in aqueous alcoholic solutions N2 - Combining experiments and all-atom molecular dynamics simulations, we study the conformational behavior of polyacrylamide (PAM) in aqueous alcohol mixtures over a wide range of temperatures. This study Shows that even when the microscopic interaction is dictated by hydrogen bonding, unlike its counterparts that present a lower critical solution temperature (LCST), PAM shows a counterintuitive tunable upper critical solution temperature (UCST)-type phase transition in water/alcohol mixtures that was not reported before. The Phase transition temperature was found to be tunable between 4 and 60 1C by the type and concentration of alcohol in the mixture as well as by the solution concentration and molecular weight of the polymer. In addition, molecular dynamics simulations confirmed a UCST-like behaviour of the PAM in aqueous alcoholic solutions. Additionally, it was observed that the PAM is more swollen in pure alcohol solutions than in 80% alcoholic solutions due to y-like behaviour. Additionally, in the globular state, the size of the aggregates was found to increase with increasing solvent hydrophobicity and polymer concentration of the solutions. Above ist Phase transition temperature, PAM might be present as individual polymer chains in the coil state (r10 nm). As PAM is a widespread polymer in many biomedical applications (gel electrophoresis, etc.), this finding could be of high relevance for many more practical applications in high performance pharmaceuticals and/or sensors. KW - Thermoresponsive polymer KW - UCST-type polymer KW - Polyacrylamide KW - Water/alcohol mixtures PY - 2018 DO - https://doi.org/10.1039/c7sm02424j SN - 1744-6848 SN - 1744-683X VL - 14 IS - 8 SP - 1336 EP - 1343 PB - Royal Society of Chemistry CY - London AN - OPUS4-44002 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kindrachuk, Vitaliy A1 - Titscher, Thomas A1 - Unger, Jörg F. T1 - A Fourier transformation-based method for gradient-enhanced modeling of fatigue N2 - A key limitation of the most constitutive models that reproduce a Degradation of quasi-brittle materials is that they generally do not address issues related to fatigue. One reason is the huge computational costs to resolve each load cycle on the structural level. The goal of this paper is the development of a temporal Integration scheme, which significantly increases the computational efficiency of the finite element method in comparison to conventional temporal integrations. The essential constituent of the fatigue model is an implicit gradient-enhanced formulation of the damage rate. The evolution of the field variables is computed as amultiscale Fourier series in time.On a microchronological scale attributed to single cycles, the initial boundary value problem is approximated by linear BVPs with respect to the Fourier coefficients. Using the adaptive cycle jump concept, the obtained damage rates are transferred to a coarsermacrochronological scale associated with the duration of material deterioration. The performance of the developedmethod is hence improved due to an efficient numerical treatment of the microchronological problem in combination with the cycle jump technique on the macrochronological scale. Validation examples demonstrate the convergence of the obtained solutions to the reference simulations while significantly reducing the computational costs. KW - Accelerated temporal integration KW - Fourier series KW - Gradient-enhanced fatigue model PY - 2018 DO - https://doi.org/10.1002/nme.5740 SN - 1097-0207 SN - 0029-5981 VL - 114 IS - 2 SP - 196 EP - 214 PB - Wiley AN - OPUS4-44008 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias T1 - Tribology in hot steam - for waste heat recovery or for energy harvesting - N2 - The wear rates of self-amted alumina couples show that friction as well as wear is largely determined by the above mentioned hydro-thermal conditions. The presence of water and ist amount available in the surrounding system either in liquid or in gaseous from plays a key role for friction and wear behavior and cabe benefical for the tribological profile of steam degradation resistant materials. Hot steam enhances the tribo-chemical formations of oxides and hydroxides on MgO-ZrO2, alumina and antimony impregnated carbon. T2 - 21th International Colloquium Tribology CY - Stuttgart/Ostfildern, Germany DA - 09.01.2018 KW - Friction KW - Alumina KW - Hot steam PY - 2018 AN - OPUS4-43895 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias A1 - Wäsche, Rolf A1 - Brandt, Guido A1 - Ehrke, Roman A1 - Yano, S. A1 - Sasaki, S. T1 - Tribology in hot steam for energy recovery N2 - The wear rates of self-mated alumina couples show that friction as well as wear is largely determined by the above-mentioned hydro-thermal conditions. The presence of water and its amount available in the surrounding system either in liquid or in gaseous form plays a key role for friction and wear behavior and can be beneficial for the tribological profile of steam degradation resistant materials. Hot steam enhances the tribo-chemical formations of oxides and hydroxides on MgO-ZrO2 alumina and antimony impregnated carbon. T2 - 21th International Colloquium Tribology CY - Stuttgart/Ostfildern, Germany DA - 09.01.2018 KW - Tribology KW - Friction KW - Alumina KW - Hot steam PY - 2018 SP - 1 EP - 2 AN - OPUS4-43896 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schlegel, Moritz-Caspar A1 - Simo, Anne A1 - Palkowski, Carsten A1 - Kniechewski, Arno A1 - Akkerman, Floris T1 - Following the evidence – How quality of appliance components can hint at non-compliance with efficiency requirements N2 - Improving the energy efficiency of products was identified as the most important short-term opportunity to decrease energy consumption and therefore CO2-emission worldwide. More efficient products are created due to technical innovation. Restricting market access to efficient products only and making the most efficient products stand out by energy labelling are legislative approaches to encourage this development. Market surveillance authorities’ checks are fundamental to protect the consumer from wrongly declared goods on the market and ensure fair competition between manufacturers. However, the activities of market surveillance authorities are limited by their financial resources. Testing all product efficiency parameters in an accredited laboratory is very time consuming and cost intensive. In this article, a theoretical concept is presented which can be used to develop screening tests enabling market surveillance authorities to perform product tests with less financial resources. The concept identifies components which lead to non-compliance or make a product less energy efficient with minimum effort. The principle is based on a combination of random product tests, disassembling specific products and comparing components. This represents a new approach in product testing procedures beyond the current market surveillance activities. The concept is being tested within a research project funded by the German government. T2 - EEDAL'17 CY - Irvine, CA, USA DA - 13.09.2017 KW - Methodology KW - Market surveillance KW - Ecodesign PY - 2018 UR - http://publications.jrc.ec.europa.eu/repository/handle/JRC109209 SN - 978-92-79-77173-6 DO - https://doi.org/10.2760/68449 SN - 1018-5593 VL - 3 SP - 1113 EP - 1116 PB - Publications Office of the European Union CY - Luxembourg AN - OPUS4-43925 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zerbst, Uwe A1 - Hilgenberg, Kai T1 - Damage development and damage tolerance of structures manufactured by selective laser melting - a review N2 - The additive manufacturing technology of Selective Laser Melting (SLM) experiences a rapid development within an increasing marked of quite different application fields. The properties of SLM materials and structures are influenced by a number of tech-nological parameters such as the metal powder (particle size, homogeneity, cleanliness), the laser tool (power, beam diameter, pulse lengths), the scanning operation (speed, sequence and orientation of melting paths), parameters of the over-all equipment (design and preheating of the base plate, currents and turbulence in the protective gas atmosphere) and, last not least, the hatching strategy including the build-up direction of the structure with respect to the loading direction of the component. For the perspective use of SLM structures as load carrying, safety-relevant components the knowledge of their mechanical properties is necessary. It is essential to understand these in the context of the manufacturing-related features and at the back-ground of the basic characteristics of metallic materials: crystal lattice, microstructure and material defects. The paper provides an overview on factors which affect the mechanical parameters stiffness, strength, ductility, toughness, fatigue crack propagation and fatigue strength in the context of selective laser melting. T2 - FDMD 2017 CY - Lecco, Italy DA - 19.09.2017 KW - Fatigue strength KW - Fracture mechanics KW - Initial crack size KW - Short crack propagation KW - Multiple crack propagation PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-438511 DO - https://doi.org/10.1016/j.prostr.2017.11.071 SN - 2452-3216 VL - 7 SP - 141 EP - 148 PB - ScienceDirect CY - Lecco, Italy AN - OPUS4-43851 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zerbst, Uwe T1 - Damage development and damage tolerance of structures manufactured by selective laser melting N2 - The additive manufacturing technology of Selective Laser Melting (SLM) experiences a rapid development within an increasing marked of quite different application fields. The properties of SLM materials and structures are influenced by a number of tech-nological parameters such as the metal powder (particle size, homogeneity, cleanliness), the laser tool (power, beam diameter, pulse lengths), the scanning operation (speed, sequence and orientation of melting paths), parameters of the over-all equipment (design and preheating of the base plate, currents and turbulence in the protective gas atmosphere) and, last not least, the hatching strategy including the build-up direction of the structure with respect to the loading direction of the component. For the perspective use of SLM structures as load carrying, safety-relevant components the knowledge of their mechanical properties is necessary. It is essential to understand these in the context of the manufacturing-related features and at the back-ground of the basic characteristics of metallic materials: crystal lattice, microstructure and material defects. The paper provides an overview on factors which affect the mechanical parameters stiffness, strength, ductility, toughness, fatigue crack propagation and fatigue strength in the context of selective laser melting. T2 - 3rd International Symposium on Fatigue Design an Material Defects, FDMD 2017 CY - Lecco, Italy DA - 19.09.2017 KW - Fatigue strength KW - Fracture mechanics KW - Initial crack size KW - Short crack propagation KW - Multiple crack propagation PY - 2017 AN - OPUS4-43853 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gollwitzer, Christian T1 - Synchrotron based absorption edge tomography for §D characterization of the microstructure of MG-Y-Zn alloys N2 - Absorption edge tomography is a method which exploits the sudden change of the attenuation coefficient, when the photon energy crosses the absorption edge of an element. The beamline BAMline at BESSY II, which is operated by the Federal Institute for Materials Research and Testing, can provide a monochromatized beam in a photon energy range from 5 keV up to 80 keV with a bandwidth of 2%. Together with the microtomography setup, this enables differential tomography sensitive to any element with N >= 24 (Cr) by using an appropriate K- or L-edge in this range. Here, absorption edge tomography at the Yttrium edge is employed to perform a non-destructive 3D characterization of the microstructure of a high strength Mg-Y-Zn alloy. The long period stacking ordered (LPSO) phase which forms fibres in this material was extracted based on the Yttrium content and the fibre length distribution was analysed. T2 - Ninth Joint BER II and BESSY II User Meeting CY - Berlin, Germany DA - 13.12.2017 KW - Synchrotron KW - Computed Tomography KW - Absorption edge KW - BAMline PY - 2017 AN - OPUS4-43854 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Farahbod, L. T1 - Assessment of SLM-Manufactured Single Struts as Major Elements of Complex Lattice Structures N2 - Additive Manufacturing (AM) enables the unique capability of building highly complex parts with integrated functional design. One particular advantageous design feature is known as lattice structures, which provide opportunities for innovative applications in the high-temperature regime of gas turbines. Generally, manufacturing of these structures is already known to be achievable with AM, however proof of structural integrity and geometrical accuracy is not yet reliably established. In this investigation, a systematic design-follows-complexity approach is utilized to pursue a holistic assessment of Ni based high temperature lattice. As the major element of lattice structures, single struts of different build orientations are investigated at first. This approach includes the application of Computed Tomography (CT), which allows for a non destructive assessment of quality criteria such as porosity and inner geometries as well as the parts’ metrology at a micrometre scale. The applied laboratory CT benefits from high magnification factors around 100 and voxel sizes down to a thousandth of the specimens’ diameter. Preliminary results show a correlation between the inclination angle and the struts’ quality, which indicate a dependency of geometrical accuracy and structural properties to the AM process setup. Consequently, lattice structures require the development of reliable manufacturing to produce dependable characteristics. While there is large potential for use of lattice structures in gas turbine and high temperature applications, the results indicate the strong need for an increased understanding of manufacturing and design as well as of the validation methods for these complex lattice structures. T2 - DDMC CY - Berlin, Germany DA - 14.03.2018 KW - Lattice Structures KW - AM KW - SLM KW - Porosity PY - 2018 AN - OPUS4-44512 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul A1 - Müller, C. A1 - Kauss, N. A1 - Halle, T. T1 - Einfluss der Wärmebehandlung auf Mikrostruktur und Korrosionsverhalten kohlenstoffhaltiger nichtrostender Stähle N2 - Das Korrosionsverhalten von kohlenstoffhaltigen martensitischen nichtrostenden Stählen variiert in Abhängigkeit der Wärmebehandlung (WB) und der damit eingestellten Mikrostruktur deutlich stärker als bei kohlenstoffarmen ferritischen und austenitischen nichtrostenden Stählen. Bei erhöhtem Kohlenstoffgehalt bestimmt die diffusionsgesteuerte Bildung und Auflösung von Chromkarbiden die Verteilung von Chrom und Kohlenstoff im Gefüge. Bisher lag der Fokus von Forschungsarbeiten zum Einfluss der WB auf dem Anlassen im allgemein bekannten Sensibilisierungsbereich dieser Werkstoffgruppe zwischen 200 °C und 700 °C und der dort auftretenden Chromverarmung. Mit der gezielten WB des X46Cr13 (1.4034) wird gezeigt, dass Temperatur und Dauer beim Austenitisieren sowie die anschließende Abkühlung beim Härten das Korrosionsverhalten schon vor dem Anlassen signifikant beeinflussen. Auf der Basis von thermodynamischen Berechnungen wurden definierte WB ausgewählt, um gezielt unterschiedliche Volumengehalte von Chromkarbiden im Gefüge und somit auch unterschiedliche Chrom bzw. Kohlenstoffgehalte im Mischkristall zu erzeugen. Anschließend wurden die resultierenden Gefügezustände hinsichtlich Chromkarbidanteil und Härte verglichen und das Korrosionsverhalten mit der elektrochemisch potentiodynamischen Reaktivierung (EPR) sowie durch einen Schnelltest mit der KorroPad-Prüfung untersucht. Dabei konnte ein direkter Zusammenhang zwischen WB, Mikrostrukturänderungen und Korrosionsverhalten festgestellt werden. Mit steigender Austenitisierungstemperatur wird der Anteil an Chromkarbiden reduziert und der Kohlenstoff- und Chromgehalt der Matrix erhöht, bis eine vollständige Auflösung der Chromkarbide gegeben und die chemische Nennzusammensetzung der Legierung im Mischkristall erreicht ist. In der direkten Folge wird die Ausbildung der für nichtrostende Stähle charakteristischen Passivschicht erleichtert und das Lochkorrosionsverhalten verbessert. Die Abkühlrate hat neben den Austenitisierungsparametern ebenfalls einen großen Einfluss auf das Korrosionsverhalten. So führt eine langsame Abkühlung an Luft zu einer Chromverarmung im Gefüge, die eine deutlich erhöhte Lochkorrosionsanfälligkeit zur Folge hat. In Abhängigkeit der WB von kohlenstoffhaltigen nichtrostenden Stählen können Mikrostruktur, Härte und Korrosionsbeständigkeit in einem weiten Bereich variieren. T2 - 20. Werkstofftechnisches Kolloquium CY - Chemnitz, Germany DA - 14.03.2018 KW - Nichtrostender Stahl KW - Wärmebehandlung KW - EPR KW - KorroPad KW - Korrosionsbeständigkeit KW - ThermoCalc KW - Sensibilisierung KW - Martensitischer nichtrostender Stahl KW - Passivschicht PY - 2018 SN - 978-3-00-058901-0 SN - 1439-1597 VL - 72 SP - 711 EP - 720 PB - Eigenverlag CY - Chemnitz AN - OPUS4-44559 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Spaltmann, Dirk A1 - Woydt, Mathias T1 - An alternative approach to simulating an entire particle erosion experiment N2 - In the present work an approach is presented which combines various aspects of the former models with probability considerations. It is used to simulate the impact of more than one billion Alumina particles onto a steel substrate. This approach permits the simulation of an entire erosion experiment on an average PC within about six hours. KW - Particle erosion KW - Wear KW - DEM KW - FEM KW - Monte-Carlo simulation KW - Alumina PY - 2018 DO - https://doi.org/10.3390/lubricants6010029 VL - 6 IS - 29 SP - 1 EP - 11 PB - MDPI AN - OPUS4-44542 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Metz, Christian T1 - Additiv gefertigte Kunststoffteile: Untersuchung der Beständigkeit durch künstliche Bewitterung und zerstörungsfreie Charakterisierung N2 - Es wird ein Verfahren zur Charakterisierung der Beständigkeit und Langzeitstabilität von additiv gefertigten Kunststoff-Bauteilen vorgestellt. Dabei sollen die Prüfkörper über 2000 Stunden künstlich bewittert und währenddessen die Änderungen der Eigenschaften der Bauteile zerstörungsfrei untersucht werden. Die Erkenntnisse dienen für die Entwicklung einer Strategie für eine Qualitätskontrolle von additiv gefertigten Kunststoffteilen. T2 - 47. Jahrestagung der GUS CY - Stutensee-Blankenloch, Germany DA - 21.03.2018 KW - Additive Fertigung KW - Additive manufacturing KW - Beständigkeit von Kunststoffen KW - Zerstörungsfreie Prüfung KW - Künstliche Bewitterung PY - 2018 AN - OPUS4-44589 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 48, Heft 1 T3 - Amts- und Mitteilungsblatt der BAM - 1/2018 KW - Ausnahmegenehmigungen KW - Festlegungen KW - Richtlinien KW - Zertifikate KW - Zulassungen PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-445907 SN - 0340-7551 VL - 48 IS - 1 SP - 1 EP - 51 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-44590 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertin, Annabelle T1 - Upper critical solution temperature (UCST)-type thermoresponsive polymers from hydrogen-bonding monomers N2 - UCST-type thermoresponsive polymers (i.e. that phase separate from solution upon cooling) present a tremendous potential not only in aqueous media where they can be used in drug delivery, diagnostic and microfluidic applications, but also in water/alcohol mixtures, where they can be used for instance in sensing systems for alcohol-soluble drugs. However, only a few thermoresponsive polymers have been reported that present an UCST in a relevant temperature range and “green” solvents such as water or ethanol. In this context, acrylamide-based monomers can be very useful building blocks for designing novel non-ionic UCST-type polymers because of their hydrophilic nature (with the appropriate side chain) and propensity to form hydrogen bonds. We will present our latest results on the UCST-type thermoresponsive behaviour of acrylamide- and 2,6-diaminopyridine-based homopolymers and copolymers in water or water/alcohol mixtures, and give some insights about the rational design of UCST polymers relying on H-bonding. T2 - Deutsche Physikalische Gesellschaft (DPG)-Frühjahrtagung 2018 CY - Berlin, Germany DA - 11.03.2018 KW - Thermoresponsive polymer KW - UCST-type polymer KW - H bonds KW - Diaminopyridine KW - Acrylamide PY - 2018 AN - OPUS4-44569 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe T1 - Die Zentrifuge als universelles Prüfsystem für Beanspruchungen auf Zug und Druck N2 - Mit der Zentrifugentechnologie ist seit einigen Jahren ein neuartiges Mehr-Proben-Prüf-verfahren auf dem Markt etabliert, welches die klassische Zugprüfung in den Trommelrotor einer Tischzentrifuge überträgt. In der Beanspruchung auf Zug ist die Prüfung der Verbundfestigkeit mittels CAT-Technologie (centrifugal adhesion testing) an der BAM seit 2017 nach DIN EN ISO/IEC 17025 akkreditiert, wobei die Verbundfestigkeit von Klebungen direkt bestimmt wird und in Abhängigkeit von den Versagensformen Rückschlüsse auf die Klebfestigkeit von Klebstoffen/Klebebändern oder die Haftfestigkeit von Beschichtungen gezogen werden können. T2 - 13. ThGOT Thementage Grenz- und Oberflächentechnik und 11. Thüringer Biomaterial-Kolloquium CY - Zeulenroda, Germany DA - 13.03.2018 KW - Zentrifugentechnologie KW - Haftfestigkeit KW - Härteprüfung KW - Mehr-Proben-Prüfung KW - Beanspruchung auf Zug und Druck PY - 2018 AN - OPUS4-44570 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hielscher, Stefan A1 - Beck, Uwe A1 - Lange, Thorid A1 - Grunwald, Daniel A1 - Stockmann, Jörg M. A1 - Lerche, D. A1 - Rietz, U. T1 - Die Zentrifuge als universelles Prüfsystem für Beanspruchungen auf Zug und Druck N2 - Mit der Zentrifugentechnologie ist seit einigen Jahren ein neuartiges Mehr-Proben-Prüf-verfahren auf dem Markt etabliert, welches die klassische Zugprüfung in den Trommelrotor einer Tischzentrifuge überträgt. In der Beanspruchung auf Zug ist die Prüfung der Verbundfestigkeit seit 2017 nach DIN EN ISO/IEC 17025 akkreditiert, wobei die Verbundfestigkeit von Klebungen direkt bestimmt wird und in Abhängigkeit von den Versagensformen Rückschlüsse auf die Klebfestigkeit von Klebstoffen/Klebebändern oder die Haftfestigkeit von Beschichtungen gezogen werden können. Bei der zerstörenden Beanspruchung auf Zug ist zu beachten, dass es sich bei der Verbundfestigkeit um eine Systemeigenschaft handelt, d.h. nicht nur die chemischen und topografischen Oberflächeneigenschaften, sondern auch die plasto-elastischen Volumeneigenschaften des Klebstoffes und der Fügeteile haben Einfluss auf die ermittelten Kennwerte. Dabei ist eine qualitative Bestimmung der Versagensformen und Bruchbilder nach DIN EN ISO 10365 zwingend erforderlich, um eine Aussage über die Art des Versagens treffen zu können. Mit der Erweiterung der Zentrifugentechnologie um Beanspruchungen auf Druck wurde dann der Nachweis erbracht, dass auch die klassische Härteprüfung in einer Zentrifuge als Mehr-Proben-Prüfung durchgeführt werden kann. Im Verbundvorhaben QUO VADIS PLUS werden derzeit invasive Beanspruchungen auf Druck zur Bestimmung der Härte von Materialien, der Kompressibilität von Metallschäumen sowie der Kompaktierbarkeit von Pulvern untersucht, was das Anwendungspotential der Zentrifugentechnologie nochmals erweitert. Dazu gehören auch kombinierte Beanspruchungen wie Zug-Scher- und Druck-Scher-Prüfungen. Die Verbundfestigkeit von CFK-Platten in Abhängigkeit der Beanspruchungsart (Zug vs. Zug-Scher) bzw. der Faserorientierung (0°, 45°, 90°), die Klebfestigkeit von Klebstoffen bzw. Klebebändern auf unterschiedlichen Fügeteilwerkstoffen in Abhängigkeit von der Vorbehandlung, die Haftfestigkeit optischer Schichten auf Kunststoffen, die Bestimmung der Vickers-, Brinell- bzw. Kugeldruck-Härte sowie die Kompressibilität von metallischen Schäumen und Federn werden als ausgewählte Beispiele diskutiert. T2 - 13. ThGOT Thementage Grenz- und Oberflächentechnik und 11. Thüringer Biomaterial-Kolloquium CY - Zeulenroda, Germany DA - 13.03.2018 KW - Zentrifugentechnologie KW - Haftfestigkeit KW - Härteprüfung KW - Mehr-Proben-Prüfung KW - Beanspruchung auf Zug und Druck PY - 2018 SN - 978-3-00-058187-8 SP - 1 EP - 5 CY - Jena AN - OPUS4-44572 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe T1 - Ellipsometric imaging of low-contrast surface modifications and depolarization contrast imaging (DCI) of particulate accumulations N2 - Imaging of surfaces regarding topographical, morphological, micro-structural, and chemical features is a key requirement for quality control for the identification of contaminated, degraded, damaged or deliberately modified surface areas vs. clean, virgin, undamaged or unmodified regions. As optical functions may represent any of these changes on the micro- and nano-scale, imaging ellipsometry (IE) is the technique of choice using either intensity, phase, or/and amplitude contrast for visualization of low-contrast surface modifications [1, 2]. Defects or surface and film features whether native or artificial, intended or unintended, avoidable or unavoidable as well as surface pattern are of interest for quality control. In contrast to microscopic techniques operated at normal incidence, ellipsometry as oblique-incidence technique provides improved contrast for vertically nano-scaled add-on or sub-off features such as ultra-thin transparent films, metallic island films, carbon-based thin films, laser modification or laser induced damage, dried stain, cleaning agent or polymeric residue. Two-sample reference techniques, i.e. referenced spectroscopic ellipsometry (RSE) may further increase sensitivity and decrease measurement time. In case of particulate accumulations depolarization contrast imaging (DCI) may improve the lateral resolution beyond the Abbe limit. This has been proven for silica spheres as reference in terms of single particles, particulate accumulations or particulate monolayers and layer stacks. Scanning electron microscopy (SEM) and atomic force microscopy (AFM) were used for reference measurements of particle diameter, particle height, or particulate layer/accumulation thickness. It has been shown that single silica particles of 250 nm in diameter, i.e. at least a factor of 4 better than the lateral resolution limit as of now, can be visualized on even substrates. However, the ellipsometric measurement of particle diameters of this size needs further efforts interpretation. T2 - Workshop Ellipsometry 2018 CY - Chemnitz, Germaný DA - 19.03.2018 KW - Low-contrast surface modifications KW - Particulate distributions KW - Imaging ellipsometry(IE) KW - Depolarization contrast imaging (DCI) PY - 2018 AN - OPUS4-44548 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul T1 - KorroPad-Prüfung - Neue Anwendungen aus Industrie und Forschung N2 - Mit der KorroPad-Prüfung kann die Lochkorrosionsbeständigkeit nichtrostender Stähle auf sehr einfache, schnelle und kostengünstige Weise eingeschätzt werden. Das KorroPad ist damit für Hersteller, Verarbeiter und Anwender nichtrostender Stähle eine interessante Alternative zu zeitintensiven Langzeitversuchen und komplexen elektrochemischen Untersuchungsmethoden. Die prinzipiellen Funktionsweise der KorroPad-Prüfung wird im Vortrag beschrieben, um anschließend verschiedene Anwendungen aus Industrie und Forschung vorzustellen. Exemplarisch werden dazu die Bewertung von Schleif- und Passivierungsprozessen, die Qualitätskontrolle der Wärmebehandlung und Oberflächenbearbeitung von Schneidwaren vorgestellt. Mit der KorroPad-Prüfung lassen sich aber auch werkstoff- und gefügebedingte Einflüsse auf die Lochkorrosionsbeständigkeit gezielt untersuchen. Dies wird an Beispielen aus aktuellen Forschungsarbeiten dargestellt. T2 - Forschungsseminar des MDZWP e. V. CY - Magdeburg, Germany DA - 13.03.2018 KW - Korrosion KW - Nichtrostender Stahl KW - KorroPad KW - Wärmebehandlung KW - Korrosionsbeständigkeit KW - Lochkorrosion KW - Schneidwaren KW - Korrosionsprüfung PY - 2018 AN - OPUS4-44549 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul T1 - Visualisierung werkstoffbedingter Lochkorrosionsanfälligkeit durch die KorroPad-Prüfung N2 - Mit der KorroPad-Prüfung können lochkorrosionsanfällige Oberflächenbereiche einfach, schnell und kostengünstig nachgewiesen werden. Das KorroPad ist damit für Hersteller, Verarbeiter, Anwender und Forscher eine interessante Alternative zu zeitintensiven Auslagerungsversuchen und elektrochemischen Untersuchungsmethoden, die normalerweise bei der Charakterisierung nichtrostender Stähle zur Anwendung kommen. Mit der KorroPad-Prüfung können auch werkstoff- und gefügebedingte Einflussfaktoren sichtbar gemacht werden, die Lochkorrosionsanfälligkeit verursachen. Um dies zu veranschaulichen, wird die Nachweisgrenze des KorroPads an Referenzlegierungen mit abgestuftem Chromgehalt aufgezeigt. Darauf aufbauend wird dargestellt, wie die Sensibilisierung nichtrostender Stähle durch Chromverarmung mit einer gezielten Verschärfung der KorroPad-Prüfung nachgewiesen werden kann. T2 - 20. Werkstofftechnischen Kolloquium CY - Chemnitz, Germany DA - 14.03.2018 KW - Korrosion KW - Nichtrostender Stahl KW - KorroPad KW - Korrosionsschutz KW - Korrosionsbeständigkeit KW - Lochkorrosion KW - Passivschicht PY - 2018 AN - OPUS4-44550 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wilke, Olaf T1 - VOC-Emissions from thermoplastic filaments for 3-D-printing N2 - Summary: A screening test for potential emissions of volatile organic compounds (VOC) was run on different thermoplastic filaments used for 3D printing. The method of direct thermal desorption was used to simulate the high temperatures during the 3D printing process and to identify the main compounds emitted from the filaments. A large number of unexpected compounds were detected that might affect the user’s health and have an impact on indoor air chemistry. Introduction: The use of desktop 3D printers is increasing. Compared to other devices with known emissions, e.g. laser printers, there is still a lack of information on possible emissions of VOC and ultrafine particles during operation and the effect on indoor air quality. Most of the commercially available desktop 3D printers operate with a molten polymer deposition. For this process a solid thermoplastic filament is heated in an extrusion nozzle. Most filaments for desktop 3D printers use either acrylonitrile butadiene styrene (ABS) or polylactic acid (PLA) as filament. Alternatives are polyvinyl alcohol (PVA) or polycarbonate (PC). Method: Eight different thermoplastic filaments for 3D printers were analysed by direct thermal desorption followed by GC-MS identification of the emitted substances. Direct thermal desorption was done by desorbing 5 mg of the feedstock for 1 minute at a temperature of 210°C. This is an average temperature for 3D printing with thermoplastic filaments. Results and conclusions: The comparison of the 4 different filament groups showed the highest overall emissions from ABS, followed by PLA, PC and PVA. Filament ABS 2 emitted mainly SVOCs and triphenyl phosphate, the latter has the highest emission for a single compound from all evaluated filaments. Thermoplastic filaments are a new source of VOC emissions due to the high temperatures associated with 3D printing, which can reach up to 270°C. Some of the detected compounds like lactic acid, lactide and bisphenol A have never been described before in the indoor environment. Additionally some of the main substances could not be identified and some others might have the potential to affect the indoor air chemistry. The appearance of some newly detected compounds raises concerns about potential health effects for the users of 3D printers at home. T2 - 20th Conference | Odour and Emissions of Plastic Materials CY - Kassel, Germany DA - 20.03.2018 KW - VOC KW - Emissions KW - 3D printing KW - Thermoplastic filaments PY - 2018 AN - OPUS4-44551 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul T1 - Einfluss der Oberflächen-Nachbearbeitung auf die Korrosionsbeständigkeit von Schweißnähten N2 - Der nichtrostende Duplexstahl 1.4062 (X2CrNiN22-2) hat sich im Bauwesen als Werkstoffalternative zu den nichtrostenden Austeniten etabliert. Die Korrosionsbeständigkeit von Schweißverbindungen aus 1.4062 wird, neben dem Grundwerkstoff, dem Schweißzusatzwerkstoff und dem Schweißverfahren, auch sehr stark von der Oberflächennachbehandlung der Schweißnaht beeinflusst. Je nach zukünftigem Anwendungsbereich und geforderter Korrosionsbeständigkeit wird die Schweißnaht geschliffen, gebeizt, elektropoliert oder gestrahlt, um die beim Schweißen entstandenen Anlauffarben zu entfernen. Gestrahlte Oberfläche sind in der industriellen Praxis häufig anzutreffen, da sie deutlich einfacher und kostengünstiger herzustellen sind als gebeizte oder elektropolierte Oberflächen. Die Auswahl des Strahlmittels bestimmt auch die Prozesskosten, wobei das Strahlen mit Korund effektiver als das Strahlen mit Glasperlen ist. In den letzten Jahren wurden korrosionsanfällige Oberflächen bei nichtrostenden Stählen beobachtet, wenn diese mit Korund geschliffen wurden. Daher wird nun auch beim Strahlen kritisch hinterfragt, ob Korund als Strahlmittel die Korrosionsbeständigkeit verändert. Diese Fragestellung wird im Vortrag beantwortet indem geschliffene, gebeizte, mit Korund gestrahlte und mit Glasperlen gestrahlte Schweißverbindungen vergleichend untersucht werden. Die Ergebnisse der Untersuchungen von den Strahlmitteln und den gestrahlten Oberflächen werden mit den Ergebnissen der Salzsprühnebelprüfung, den kritischen Lochkorrosionspotentialen und der KorroPad-Prüfung korreliert. T2 - Sitzung des Ausschusses Marketing der Informationsstelle Edelstahl Rostfrei CY - Düsseldorf, Germany DA - 22.03.2018 KW - Korrosion KW - Nichtrostender Stahl KW - Korrosionsprüfung KW - Lochkorrosion KW - Strahlen KW - Oberflächenbearbeitung KW - Schweißen KW - KorroPad KW - Passivschicht KW - Duplexstahl PY - 2018 AN - OPUS4-44552 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kauss, N. A1 - Rosemann, Paul T1 - Age-hardening behaviour, microstructure and corrosion resistance of the copper alloyed stainless steel 1.4542 N2 - The copper alloyed stainless steel 1.4542 (X5CrNiCuNb16-4) is used in different areas due to its good mechanical properties and corrosion resistance. Strength and corrosion resistance can be adjusted by the heat treatment, which is of importance for the application of this alloy. The mechanical properties (strength and hardness) are attributed to the dispersive precipitation of the copper rich ε–Phase. The additional precipitation of chromi-um carbides can reduce the corrosion resistance. Different ageing states were produced to investigate the precipitation behaviour with various methods. Furthermore, the influence of cold-rolling on the precipitation behaviour was studied in comparison to a solution annealed state without deformation. The microstructure was studied by SEM and the variations of hardness and magnetic proportion were characterised. The electrochemical potentiodynamic reactivation (EPR) was used to determine the corrosion resistance and detect chromium depletion in all heat-treated states. The results show that a work hard-ening accelerates the precipitation rate, while ageing at 600 °C reduces the corrosion resistance due to chromium depletion. T2 - 20. Werkstofftechnischen Kolloquium CY - Chemnitz, Germany DA - 14.03.2018 KW - Corrosion KW - Heat treatment KW - Stainless steel KW - Corrosion resistance KW - EPR KW - Corrosion testing PY - 2018 AN - OPUS4-44553 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kelly, U. A1 - Richter, S. A1 - Redenbach, C. A1 - Schladitz, K. A1 - Scheuerlein, C. A1 - Wolf, F. A1 - Ebermann, P. A1 - Lackner, F. A1 - Schoerling, D. A1 - Meinel, Dietmar T1 - Nb3Sn wire shape and cross sectional area inhomogeneity in Rutherford cables N2 - During Rutherford cable production the wires are plastically deformed and their initially round shape is distorted. Using X-ray absorption tomography we have determined the 3D shape of an unreacted Nb3Sn 11 T dipole Rutherford cable, and of a reacted and impregnated Nb3Sn cable double stack. State-of-theart image processing was applied to correct for tomographic artefacts caused by the large cable aspect ratio, for the segmentation of the individual wires and subelement bundles inside the wires, and for the calculation of the wire cross sectional area and shape variations. The 11 T dipole cable cross section oscillates by 2% with a frequency of 1.24 mm (1/80 of the transposition pitch length of the 40 wire cable). A comparatively stronger cross sectional area variation is observed in the individual wires at the thin edge of the keystoned cable where the wire aspect ratio is largest. KW - X-ray absorption tomography KW - Image processing KW - Accelerator magnet coils KW - Superconducting PY - 2018 DO - https://doi.org/10.1109/TASC.2018.2791637 SN - 1051-8223 SN - 1558-2515 VL - 28 IS - 4 SP - Article 4800705, 1 EP - 6 PB - IEEE Journals & Magazines AN - OPUS4-44556 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul A1 - Kauss, N. T1 - Visualisierung werkstoffbedingter Lochkorrosionsanfälligkeit durch die KorroPad-Prüfung N2 - Mit der KorroPad-Prüfung können lochkorrosionsanfällige Oberflächenbereiche einfach, schnell und kostengünstig nachgewiesen werden. Das KorroPad ist damit für Hersteller, Verarbeiter, Anwender und Forscher eine interessante Alternative zu zeitintensiven Auslagerungsversuchen und elektrochemischen Untersuchungsmethoden, die normalerweise bei der Charakterisierung nichtrostender Stähle zur Anwendung kommen. Mit der KorroPad-Prüfung können auch werkstoff- und gefügebedingte Einflussfaktoren sichtbar gemacht werden, die Lochkorrosionsanfälligkeit verursachen. Um dies zu veranschaulichen, wird die Nachweisgrenze des KorroPads an Referenzlegierungen mit abgestuftem Chromgehalt aufgezeigt. Darauf aufbauend wird dargestellt, wie die Sensibilisierung nichtrostender Stähle durch Chromverarmung mit einer gezielten Verschärfung der KorroPad-Prüfung nachgewiesen werden kann. T2 - 20. Werkstofftechnisches Kolloquium CY - Chemnitz, Germany DA - 14.03.2018 KW - KorroPad KW - Korrosion KW - Nichtrostender Stahl KW - Lochkorrosion KW - Korrosionsbeständigkeit KW - Korrosionsschutz KW - Passivschicht PY - 2018 SN - 978-3-00-058901-0 SN - 1439-1597 VL - 72 SP - 67 EP - 73 PB - Eigenverlag CY - Chemnitz AN - OPUS4-44557 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kauss, N. A1 - Rosemann, Paul T1 - Age-hardening behaviour, microstructure and corrosion resistance of the copper alloyed stainless steel 1.4542 N2 - The copper alloyed stainless steel 1.4542 (X5CrNiCuNb16-4) is used in different areas due to its good mechanical properties and corrosion resistance. Strength and corrosion resistance can be adjusted by the heat treatment, which is of importance for the application of this alloy. The mechanical properties (strength and hardness) are attributed to the dispersive precipitation of the copper rich ε–Phase. The additional precipitation of chromi-um carbides can reduce the corrosion resistance. Different ageing states were produced to investigate the precipitation behaviour with various methods. Furthermore, the influence of cold-rolling on the precipitation behaviour was studied in comparison to a solution annealed state without deformation. The microstructure was studied by SEM and the variations of hardness and magnetic proportion were characterised. The electrochemical potentiodynamic reactivation (EPR) was used to determine the corrosion resistance and detect chromium depletion in all heat-treated states. The results show that a work hard-ening accelerates the precipitation rate, while ageing at 600 °C reduces the corrosion resistance due to chromium depletion. T2 - 20. Werkstofftechnisches Kolloquium CY - Chemnitz, Germany DA - 14.03.2018 KW - Corrosion KW - Corrosion resistance KW - Corrosion testing KW - EPR KW - Heat treatment KW - Stainless steel PY - 2018 SN - 978-3-00-058901-0 SN - 1439-1597 VL - 72 SP - 277 EP - 284 PB - Eigenverlag CY - Chemnitz AN - OPUS4-44558 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fontana, P. T1 - Komposit-Fertigteile für Gebäudesanierung und Neubau N2 - Ziel war die Entwicklung neuer Konzepte für die Herstellung sicherer, energieeffizienter und erschwinglicher Materialien für Gebäudehüllen und Innenwände für ein gesünderes Wohnklima. Es werden Komposit-Fertigteile aus UHPC mit Wärmedämmung aus Porenbeton und aus Textilfaserbeton mit Wärmedämmung aus Schaumbeton vorgestellt. Diskutiert werden die Strategien zum Erreichen einer erhöhten Dauerhaftigkeit und Ressourceneffizienz sowie zur Erzeugung multifunktionaler Oberflächen. T2 - IZB Fachtagung Moderner Wohnungsbau CY - Berlin, Germany DA - 05.09.2017 KW - Baustoffe KW - Beton KW - Fertigteil KW - Sandwichelement KW - UHPC PY - 2017 AN - OPUS4-43002 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stockmann, Jörg M. A1 - Hertwig, Andreas A1 - Beck, Uwe T1 - Visualization of low-contrast surface modifications: Thin films, printed pattern, laser-induced changes, imperfections, impurities, and degradation N2 - Visualization of surface modifications may be very challenging for coating/substrate systems of either almost identical optical constants, e.g. transparent films on substrates of the same material, or minor film thickness, substance quantity and affected area, e.g. ultra-thin or island films. Methods for visualization are optical microscopy (OM), imaging ellipsometry (IE), and referenced spectroscopic ellipsometry (RSE). Imaging ellipsometry operates at oblique incidence near Brewster angle of the bare, clean or unmodified substrate. In this configuration, reflected intensities are rather weak. However, the contrast to add-on and sub-off features may be superior. Referenced spectroscopic ellipsometry operates in a two-sample configuration but with much higher intensities. In many cases, both ellipsometric techniques reveal and visualize thin films, printed-pattern, laser-induced changes, and impurities better than optical microscopy. In particular for stratified homogeneous modifications, ellipsometric techniques give access to modelling and hence thickness determination. Modifications under investigation are polymer foil residue on silicon, laser-induced changes of ta-C:H coatings on 100Cr6 steel, imperfections of ta-C:H on thermal silicon oxide, degradation of glass, thin film tin oxide pattern on silicon, printed and dried pattern of liquids such as deionized water, cleaning agents, and dissolved silicone. © 2016 Elsevier B.V. All rights reserved. T2 - International Conference on Spectroscopic Ellipsometry (ICSE-7) CY - Berlin, Germany DA - 06.06.2016 KW - Optical microscopy (OM) KW - Imaging ellipsometry (IE) KW - Referenced spectroscopic ellipsometry (RSE) KW - Thin films KW - Impurities KW - Degradation PY - 2016 DO - https://doi.org/10.1016/j.apsusc.2016.10.145 SN - 0196-4332 VL - 2017 IS - 421 SP - 807 EP - 812 PB - Elsevier B.V. AN - OPUS4-42136 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Martynenko, Irina A1 - Litvin, A.P. A1 - Purcell-Milton, F. A1 - Baranov, A. V. A1 - Fedorov, A.V. A1 - Gun´ko, Y.K. T1 - Application of semiconductor quantum dots in bioimaging and biosensing N2 - In this review we present new concepts and recent progress in the application of semiconductur quantum dots (QD) as labels in two important areas of biology, bioimaging and biosensing. We analyze the biologically relevant properties of QDs focusing on the following topics: QD surface treatment and stability labeling of cellular structures and receptors with QDs, incorporation of QDs in living cells, cytotoxicity of QDs and influence of the biolocical environment on the biological and optical properties of QDs. Initially, we consider utilization of QDs as agants in high-resolution bioimaging techniques that can provide information at the molecular levels. The deverse range of modern live-cell QD-based imaging techniques with resolution far beyond the diffraction limit of light is examined. In each technique, we discuss the pros and cons of QD use and deliberate how QDs can be further engineered to facilitate their application in the respective imaging techniques and to produce significant improvements in resolution. Then we review QD-based point-of-care bioassays, bioprobes, and biosensors designed in different formats ranging from analytic biochemistry assays and ELISA, to novel point-of-care smartphone integrated QD-based biotests. Here, a wide range of QD-based fluorescence bioassays with optical transduction, electrochemiluminescence and photoelectrochemical assays are discussedc. Finally, this review provides an analysis of the prospects of application of QDs in selected important Areas of biology. KW - Fluorescence KW - Semiconductor quantum dot KW - Imaging KW - Quantification KW - Nanoparticle KW - NIR KW - IR KW - Quantum yield KW - Method KW - Microscopy KW - Assay KW - Bioconjugate PY - 2017 DO - https://doi.org/10.1039/c7tb01425b VL - 5 IS - 33 SP - 6701 EP - 6727 PB - Royal Society of Chemistry AN - OPUS4-43027 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Farahbod, L. T1 - Assessment of additively manufactured lattice structures for gas turbine applications N2 - Additive Manufacturing (AM) allows for the unique combination of building highly complex parts with integrated functional design. One particular design feature is known as lattice structures, which provide opportunities for innovative applications in the high-temperature regime of gas turbines. These structures require the development of reliable manufacturing methods to produce dependable structural integrity and geometrical accuracy. Consequently, the subsequent validation of these thin structures must also be examined in depth and differently than with current approaches. In this study, a holistic assessment of Ni based high temperature lattice structures is pursued, utilizing a systematic design-follows-complexity approach. Single struts of different geometries and orientations are investigated first, then combined to a variety of unit cell types and finally multiplied to complex lattice structures. Initial test trials with these thin structures proved a dependency of geometrical accuracy, microstructure and structural properties to the AM process setup. The trials underlined the need for design guidelines and a distinction between bulk and thin structures, as they showed differences in microstructural and mechanical behaviour. By application of high resolution, non destructive characterization methods such as computer tomography (CT and µCT), evaluation of defects and the thin structures’ metrology has been performed. First results revealed a number of defects compromising the structural integrity and therefore limiting the lifing behaviour. This was confirmed in destructive testing (e.g. tensile and compression). Furthermore, it was proven that the distribution, the number, the size and the type of defects are also dependent on the AM process setup. While there are large potentials for use of lattice structures in gas turbine applications, the experiments indicate the strong need for an increased understanding of manufacturing and design for these complex structures and that this gap needs to be bridged. T2 - EUROMAT 2017 CY - Thessaloniki, Greece DA - 17.09.2017 KW - Additive manufacturing KW - Computer tomography KW - Lattice structures KW - IN625 PY - 2017 AN - OPUS4-42948 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Moldenhauer, Laura T1 - Experimental modeling approach for determining the moisture damping exponent of a bluetooth low energy signal in moist building material N2 - We investigated, the damped Received Signal Strength Indicator (RSSI) of a Bluetooth Low Energy (BLE) signal, transmitted from the BLE-module embedded in building materials with changing moisture content, Fig. 1. The BLE-module communicates with a mobile Smart Device as tablet via 2.45 GHz-ISM-frequency band where water dipoles start to oscillate, Fig. 2. The damping model demonstrates this damping effect on RSSI by the abstraction of the reality observed in a real system. Through the reproduction of the active relationships, the system behavior is decomposed in such a way that a separate consideration of the required system parameters is possible. T2 - 34th DANUBIA ADRIA SYMPOSIUM on Advances in Experimental Mechanics (DAS 2017) CY - Trieste, Italy DA - 18.09.2017 KW - Structural health monitoring KW - Long-term monitoring KW - Bluetooth Low Energy KW - BLE KW - Moisture KW - Network Communication KW - Experimental study KW - Modellierung PY - 2017 AN - OPUS4-42966 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kirner, Sabrina V. T1 - Applications of femtosecond-laser processed surfaces N2 - Applications of femtosecond laser processed surfaces are reviewed. This includes the colorization of technical surfaces, the control of surface wetting, the tailoring of surface colonization by bacterial biofilms, the reduction of cell adhesion on novel pacemakers, and the improvement of the tribological performance of nanostructured metal surfaces. T2 - International Workshop "Laser Processing for Bionic Applications" CY - Berlin, Germany DA - 17.11.2017 KW - Biomimetics KW - Laser ablation KW - Laser-induced periodic surface structures (LIPSS) KW - Nanostructures KW - Surface functionalization PY - 2017 AN - OPUS4-43034 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sieksmeyer, Thorben T1 - Beyond nutrition: host-microbiota interactions drive shifts in the behaviouralphenotypes of cockroaches N2 - Diverse animal species consume toxins, minerals or secondary compounds as an adaptive response to pathogen infection – a process termed self-medication. Recent studies have also shown that macronutrients can play an important role in an individual’s infection response. For instance African army worm caterpillars select a diet rich in protein and low in carbohydrate upon baculovirus infection. Here we investigate whether dietary choice of macronutrients also plays a role in immunity in the omnivorous cockroach: Blatta orientalis. After challenging individual cockroaches with a common entomopathogenic soil bacterium, Pseudomonas entomophila, we conducted food-choice experiments using two artificial diets differing in their relative protein to carbohydrate ratio. We show for the first time that cockroaches are able to self-select a protein-enriched diet as a response to bacterial infection. This is driven by a sharp decline in carbohydrate intake rather than an increase in protein intake. Additionally, infected cockroaches reduced their overall nutrient intake, which is consistent with an illness-induced anorexia-like response. The feeding pattern of bacteria-challenged individuals returned to normality approx 4 days after challenge. We also investigate whether cockroach survival and hemolymph immunity are enhanced in individuals when restricted to a protein-rich vs. carbohydrate-rich diet. Overall, our findings demonstrate that macronutrient preferences follow a general pattern independent of pathogen type. Furthermore, we show that interactions between nutrition and immunity are highly conserved in evolution, highlighted by the fact that caterpillars and cockroaches diverged some 386 million years ago. T2 - 22nd Graduate Meeting in Evolutionary Biology of the German Zoological Society CY - Plön, Germany DA - 19.04.2017 KW - Nutrition KW - Infection KW - Cockroach KW - Gut microbiota PY - 2017 AN - OPUS4-44239 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ferraioli, M. A1 - Miccoli, Lorenzo A1 - Abruzzese, D. T1 - Dynamic characterisation of historic bell-tower using a sensitivity-based technique for model tuning N2 - The most relevant results of the vibration-based investigations performed on a historic masonry tower in Italy namely the Santa Maria a Vico bell-tower is here presented. The first part of the study involves preliminary full-scale ambient vibration measurements in operational conditions and dynamics-based finite element (FE) modelling. At first, a manual tuning of the uncertain parameters of the model was carried out to adjust material properties, soil-structure interaction and constraining effect of the neighbouring structures. Then, based on the sensitivity analysis, only the most sensitive parameters were chosen as updating parameters. Finally, a model updating technique based on a sensitivity-based method was used to minimise the error between experimental vibration data and numerical response values. To this aim, a residual vector defined as the weighted difference between the measured quantities and calculated quantities was used. The uncertain structural parameters of the FE model were identified by minimising a robust penalty function. The calibrated model was used as an important tool for the seismic assessment of the structure using pushover analysis. Since the assumed value of the masonry compressive strength is the most sensitive parameter of non-linear behaviour, a sensitivity analysis was performed considering reference values in the range of interest. The seismic safety corresponding to increasing levels of the seismic hazard was finally investigated. KW - Masonry tower KW - Ambient vibration measurements KW - Structural identification KW - Model tuning PY - 2018 DO - https://doi.org/10.1007/s13349-018-0272-9 SN - 2190-5479 SP - 1 EP - 17 PB - Springer-Verlag GmbH CY - Germany AN - OPUS4-44161 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Woydt, Mathias A1 - Huang, S. A1 - Vleugels, J. A1 - Mohrbacher, H. A1 - Cannizza, E. T1 - Potentials of niobium carbide (NbC) as cutting tools and for wear protection N2 - Research and development of WC grades is 90 years ahead of niobium carbide-based hard materials, which showed already as light-weight and unexplored material a very high potential for many technical applications, especially for wear protection and machining. NbC evoluted recently from lab scale to pilot scale, especially in areas where established WC-based materials are causing economic, environmental or technical concerns. Benchmark trials of NbC-based hard metals indicated already a favorable performance in machining of steel components. KW - Niobium carbide KW - Friction KW - Wear KW - NbC KW - Hard metals KW - Machining KW - Nickel PY - 2018 DO - https://doi.org/10.1016/j.ijrmhm.2018.01.009 SN - 0263-4368 VL - 72 SP - 380 EP - 387 PB - Elsevier Ltd. AN - OPUS4-44166 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koclega, D. T1 - High temperature corrosion resistance of Inconel 686 coatings in aggresive environments N2 - The work presents the microstructure, chemical composition and mechanical properties of Inconel 686 coatings after high - temperature corrosion in environment of aggressive gases. To produce the Ni - base weld overlays the QS Nd:YAG laser beam was used. The substrates were 13Mo4-5 boilers plate steel. Ni - base alloys characterize the excellent high temperature corrosion resistance, good strength and good ability to work in aggressive environments. Applied overlays had a proper combination of the metal substrate in particular small amount of Fe. This could be achieved by the reduction of the melting of the substrate and its dissolution into the overlays. The microstructure, chemical composition of the obtained overlays were investigated by means of a light microscope, a scanning electron microscope (SEM) equipped with the EDS detector. The overlays had cellular-dendritic structure. The variations of the chemical composition (especially Mo, Ni and W ) in the interdendritic and dendritic regions were observed. The interdendritic regions were enriched during solidifications in Mo and W and had lower content of Ni. T2 - EUROCORR 2017 CY - Prague, Czech Republic DA - 03.09.2017 KW - Inconel 686 KW - Corrosion resistance KW - Laser cladding PY - 2017 AN - OPUS4-44197 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias A1 - Mohrbacher, H. T1 - The tribological property profile of hard metals and metal matrix composites based on niobium carbide N2 - This work is focused on the tribological profile of NbC-based material, as well as their potential applications and environmental implications. T2 - International Symposium on Wear Resistant Alloys for the Mining and Processing Industry CY - Sao Paulo, Brazil DA - 04.05.2015 KW - Niobium carbide KW - Metal KW - Binder KW - Metal matrix composite KW - Friction KW - Wear KW - Hardness KW - Solubility KW - Toughness KW - Abrasion PY - 2018 SN - 978-0-692-05382-9 SP - 427 EP - 461 AN - OPUS4-44201 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Huang, S. G. A1 - Vleugels, J. A1 - Mohrbacher, H. A1 - Woydt, Mathias T1 - NbC-based cermets: influence of secondary carbide addition and metal binder N2 - Full densification of Fe, Co and Ni bonded NbC based cermet’s was achieved by pressure less liquid phase sintering in vacuum for one hour at 1420°C. The hardness and toughness of the NbC matrix cermet’s can be mainly tailored by the binder composition and secondary carbide additions. Ni binder based NbC cermet’s allow the combination of high hardness and improved toughness. The addition of lesser amounts of VC/Cr3C2 in a NbC partially substituted WC-Co cemented carbide increased significantly the hardness in combination with a moderate fracture toughness. T2 - International Symposium on Wear Resistant Alloys for the Mining and Processing Industry CY - Sao Paulo, Brazil DA - 04.05.2015 KW - Niobium carbide KW - Hardmetal KW - Cemented carbide KW - Sintering KW - Grain growth KW - Microstructure KW - Hardness KW - Fracture toughness PY - 2018 SN - 978-0-692-05382-9 SP - 521 EP - 534 AN - OPUS4-44206 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Le Quilliec, G. A1 - Leroy, R. A1 - Richard, C. A1 - Woydt, Mathias A1 - Morandeau, A. T1 - Comparison of the life-span of NbC-Co and WC-Co inserts during different machining operations on 100Cr6 (SAE 52100) bearing steel N2 - The aim of the study presented in this paper is to highlight the potential of niobium carbide cutting tool inserts for machining and to compare their performance to commercially available tungsten carbide inserts. In this work, a comparison between a conventional Wc-Co insert and NbC-Co inserts was carried out under hard machining conditions on specimens made of 100Cr6 bearing steel grade (SAE 52100). T2 - International Symposium on Wear Resistant Alloys for the Mining and Processing Industry CY - Sao Paulo, Brazil DA - 04.05.2015 KW - Niobium carbide KW - Cobalt KW - Fe3Al KW - Inserts KW - Cutting tools KW - Wear KW - Turning PY - 2018 SN - 978-0-692-05382-9 SP - 535 EP - 545 AN - OPUS4-44207 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Genga, R. M. A1 - Cornish, L. A. A1 - Woydt, Mathias A1 - Sobiyi, K. A1 - Polese, C. T1 - Wear and Mechanical properties of spark plasma and liquid phase sintered WC and NbC based cemented carbide inserts N2 - The effects on the mechanical properties, thermal behavior, response to cutting forces and wear mechanisms have been investigated for different manufacturing processes and materials for cemented carbide inserts. T2 - International Symposium on Wear Resistant Alloys for the Mining and Processing Industry CY - Sao Paulo, Brazil DA - 04.05.2015 KW - WC KW - NbC KW - SPS KW - Co KW - Fe3Al KW - Hard-turning KW - Interrupted milling KW - Flank KW - Wear KW - Coolant-free KW - Crater wear KW - Machinability PY - 2018 SN - 978-0-692-05382-9 SP - 547 EP - 567 AN - OPUS4-44208 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Homann, Tobias T1 - Mehrdimensionale Bestimmung der Schallschnelle auf Festkörperoberflächen mittels Einpunkt-Laservibrometrie im MHz-Bereich N2 - Die zerstörungsfreie Prüfung von austenitischen Mischnähten, wie sie beispielsweise im Primärkreislauf von Kernkraftwerken vorkommen, stellt besondere Anforderungen an die eingesetzte Ultraschallprüfung. Voraussetzung für die positions- und größenrichtige Darstellung von Bauteilfehlern, insbesondere bei bildgebenden Ultraschallverfahren, ist die genaue Kenntnis der Materialparameter auf dem gesamten Schalllaufweg vom Sender zum Empfänger. Im Rahmen eines Forschungsprojekts entwickeln wir ein zerstörungsfreies, inverses Verfahren, das die Schweißnahtparameter entsprechend des Ogilvy-Modells aus der Schallschnelleverteilung bestimmt, die eine Longitudinalwelle an der Oberfläche erzeugt, nachdem sie durch die Schweißnaht gelaufen ist. T2 - Workshop des Fachausschusses Ultraschall der DEGA e.V „Schallfeldbasierte Messverfahren – vom Transducer bis zur praktischen Anwendung“ CY - Kloster Drübeck, Germany DA - 10.07.2017 KW - Austenit KW - Ultraschall KW - Zerstörungsfreie Prüfung ZfP KW - Schweißnaht KW - Mischnaht PY - 2017 AN - OPUS4-44144 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertin, Annabelle T1 - Dendritic Amphiphiles as Macromolecular Mimetics of Cellular Constituents N2 - One of the holy grails in chemistry is to reconstruct some of life’s functions within synthetic materials. In this contribution, we demonstrate that “simple” macromolecular architectures such as dendritic amphiphiles, Janus dendrimers, thermoresponsive and hybrid organic-inorganic (co)polymers enable to mimic some of the functions of proteins for biomineralization, natural bactericides, biological membranes or the stimuli-responsive cytoskeleton. T2 - Institut de Physique et Chimie des Matériaux de Strasbourg (IPCMS) - Dpt. des Matériaux Organiques (DMO), invited talk by Prof. Laurent Douce CY - Strasbourg, France DA - 09.02.2018 KW - Dendritic amphiphile KW - Antibacterial properties KW - Vesicles KW - Microfluidic PY - 2018 AN - OPUS4-44146 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jüngert, A. A1 - Dugan, S. A1 - Homann, Tobias A1 - Mitzscherling, Steffen A1 - Prager, Jens A1 - Pudovikov, S. A1 - Schwender, T. T1 - Advanced ultrasonic techniques for nondestructive testing of austenitic and dissimilar welds in nuclear facilities N2 - Austenitic stainless steel welds as well as dissimilar metal welds with nickel alloy filler material, used in safety relevant parts of nuclear power plants, still challenge the ultrasonic inspection. The weld material forms large oriented grains which lead on the one hand to high sound scattering and on the other hand – to inhomogeneity and to the acoustic anisotropy of the weld structure. The ultrasonic wave fronts propagate not linearly, as in ferritic weld joints, but along the curves, which depend on the specific grain structure of the weld. Due the influence of these phenomena, it is difficult to analyze the inspection results and to classify the ultrasonic indications, which could be both from the weld geometry and from the material defects. A correct flaw sizing is not possible. In an ongoing research project, different techniques to improve the reliability of ultrasonic testing at these kinds of welds are investigated. In a first step (in the previous research project) two ultrasonic inspection techniques were developed and validated on plane test specimens with artificial and realistic flaws. In the ongoing project, these techniques are applied to circumferential pipe welds with longitudinal and transverse flaws. The technique developed at the Federal Institute for Materials Research and Testing (BAM) in Germany uses a combination of ray tracing and synthetic aperture focusing technique (SAFT). To investigate the unknown grain structure, the velocity distribution of weld-transmitting ultrasound waves is measured and used to model the weld by ray tracing. The second technique, developed at the Fraunhofer Institute for Nondestructive Testing (IZFP) in Germany, uses Sampling Phased Array (Full Matrix Capture) combined with the reverse phase matching (RPM) and the gradient elastic constant descent algorithm (GECDM). This inspection method is able to estimate the elastic constants of the columnar grains in the weld and offers an improvement of the reliability of ultrasonic testing through the correction of the sound field distortion. The unknown inhomogeneity and anisotropy are investigated using a reference indication and the special optimization algorithm. Both reconstruction techniques give quantitative inspection results and allow the defect sizing. They have been compared to conventional ultrasonic testing with techniques, which are state of the art for components in nuclear power plants. The improvement will be quantified by the comparison of the probability of detection (POD) of each technique. T2 - 44th Annual Review of Progress in Quantitative Nondestructive Evaluation CY - Utah Valley Convention Center, Provo, Utah, USA DA - 15.07.2017 KW - Austenitic stainless steel KW - Nuclear power plants KW - Dissimilar welds KW - Nondestructive testing KW - Ultrasonic testing PY - 2018 SN - 978-0-7354-1644-4 SN - 0094-243X VL - 1949 SP - UNSP 110002, 1 EP - 9 AN - OPUS4-44148 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jüngert, A. T1 - Advanced ultrasonic techniques for nondestructive testing of austenitic and dissimilar welds in nuclear facilities N2 - Austenitic stainless steel welds as well as dissimilar metal welds with nickel alloy filler material, used in safety relevant parts of nuclear power plants, still challenge the ultrasonic inspection. The weld material forms large oriented grains which lead on the one hand to high sound scattering and on the other hand – to inhomogeneity and to the acoustic anisotropy of the weld structure. The ultrasonic wave fronts propagate not linearly, as in ferritic weld joints, but along the curves, which depend on the specific grain structure of the weld. Due the influence of these phenomena, it is difficult to analyze the inspection results and to classify the ultrasonic indications, which could be both from the weld geometry and from the material defects. A correct flaw sizing is not possible. In an ongoing research project, different techniques to improve the reliability of ultrasonic testing at these kinds of welds are investigated. In a first step (in the previous research project) two ultrasonic inspection techniques were developed and validated on plane test specimens with artificial and realistic flaws. In the ongoing project, these techniques are applied to circumferential pipe welds with longitudinal and transverse flaws. The technique developed at the Federal Institute for Materials Research and Testing (BAM) in Germany uses a combination of ray tracing and synthetic aperture focusing technique (SAFT). To investigate the unknown grain structure, the velocity distribution of weld-transmitting ultrasound waves is measured and used to model the weld by ray tracing. The second technique, developed at the Fraunhofer Institute for Nondestructive Testing (IZFP) in Germany, uses Sampling Phased Array (Full Matrix Capture) combined with the reverse phase matching (RPM) and the gradient elastic constant descent algorithm (GECDM). This inspection method is able to estimate the elastic constants of the columnar grains in the weld and offers an improvement of the reliability of ultrasonic testing through the correction of the sound field distortion. The unknown inhomogeneity and anisotropy are investigated using a reference indication and the special optimization algorithm. Both reconstruction techniques give quantitative inspection results and allow the defect sizing. They have been compared to conventional ultrasonic testing with techniques, which are state of the art for components in nuclear power plants. The improvement will be quantified by the comparison of the probability of detection (POD) of each technique. T2 - 44th Annual Review of Progress in Quantitative Nondestructive Evaluation CY - Utah Valley Convention Center, Provo, Utah, USA DA - 15.07.2017 KW - Austenitic stainless steel KW - Nuclear power plants KW - Dissimilar Welds KW - Nondestructive Testing KW - Ultrasonic Testing PY - 2018 AN - OPUS4-44151 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sieksmeyer, Thorben T1 - Beyond nutrition: host-microbiota interactions drive shifts in the behavioural phenotypes of cockroaches N2 - Recent studies have shown that host-microbiota interactions can lead to dramatic changes in host phenotype. We investigate the causal drivers of microbe-associated shifts in host phenotype by examining how feeding behaviour is modulated by microbiota interactions in two omnivorous cockroaches: Blatta orientalis and Blatella germanica. We conducted food-choice experiments after challenging hosts with a common entomopathogenic soil bacterium to understand the impact of pathogens on host macronutrient preference. We find that immune challenge by a pathogenic microbe drives a sharp decline in carbohydrate intake and results in a relative increase in the ratio of protein to carbohydrate (P:C) consumed. Additionally, infected cockroaches reduce their overall nutrient intake, which is consistent with an illness-induced anorexia-like response. We show for the first time that cockroach feeding behaviour is dynamically modulated by a pathogen, and examine the influence of modified feeding behaviour on host immunity. We also investigate whether in addition to pathogens, gut commensals are causally responsible for shifts in host behavioural phenotype. Here, we conduct food-choice and immune-challenge experiments in germ-free cockroaches, which have been refaunated with gut microbiota that are experimentally adapted to variable macronutrient (P:C) diets. T2 - The 2017 Congress of the European Society for Evolutionary Biology CY - Groningen, Netherlands DA - 20.08.2017 KW - Nutrition KW - Bacterial infection KW - Cockroach KW - Gut microbiota PY - 2017 AN - OPUS4-44245 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sieksmeyer, Thorben T1 - Beyond nutrition: host-microbiota interactions drive shifts in the behavioural phenotypes of cockroaches N2 - Recent studies have shown that host-microbiota interactions can lead to dramatic changes in host phenotype. We investigate the causal drivers of microbe-associated shifts in host phenotype by examining how feeding behaviour is modulated by microbiota interactions in two omnivorous cockroaches: Blatta orientalis and Blatella germanica. We conducted food-choice experiments after challenging hosts with a common entomopathogenic soil bacterium to understand the impact of pathogens on host macronutrient preference. We find that immune challenge by a pathogenic microbe drives a sharp decline in carbohydrate intake and results in a relative increase in the ratio of protein to carbohydrate (P:C) consumed. Additionally, infected cockroaches reduce their Overall nutrient intake, which is consistent with an illness-induced anorexia-like response. We show for the first time that cockroach feeding behaviour is dynamically modulated by a pathogen, and examine the influence of modified feeding behaviour on host immunity. We also investigate whether in Addition to pathogens, gut commensals are causally responsible for shifts in host behavioural phenotype. Here, we conduct food-choice and immune-challenge experiments in germ-free cockroaches, which have been refaunated with gut microbiota that are experimentally adapted to variable macronutrient (P:C) diets. T2 - Ecological Immunology Workshop 2017 CY - Blossin, Germany DA - 28.08.2017 KW - Nutrition KW - Bacterial infection KW - Cockroach KW - Gut microbiota PY - 2017 AN - OPUS4-44250 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe T1 - White light interference microscopy, ellipsometry, and instrumented indentation testing as reference procedures N2 - The paper addresses “WHITE LIGHT INTERFERENCE MICROSCOPY, ELLIPSOMETRY, AND INSTRUMENTED INDENTATION TESTING AS REFERENCE PROCEDURES“ and is subdivided in the following sections: 1. Measurement vs. testing vs. reference procedures, 2. White light interference microscopy (WLIM) for determination of step height h, 3. Spectroscopic ellipsometry (SE) for determination of layer thickness d and 4. Instrumented indentation testing (IIT) for determination of indentation hardness HIT. The following points are discussed in more detail: methodology of measurement and testing, uncertainty budgets for direct (WLIM), model-based (SE) and formula-based (IIT) reference procedures by means of specific examples. It is shown that standardization efforts are connected to reference procedures. T2 - Referenzverfahren CY - BAM, Berlin, Germany DA - 21.02.2018 KW - Reference procedures KW - Uncertainty budgets KW - White light interference microscopy KW - Spectroscopic ellipsometry KW - Instrumented indentation testing PY - 2018 AN - OPUS4-44256 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Untersuchungen des Schädigungsgrades von Kunststoffen als Werkstoffe von Heizöllagerbehältern nach einer Nutzungsdauer > 25 Jahre N2 - Heizöllagerbehälter aus Kunststoffen (z.B. Polyethylen) sind für einen sicheren Betrieb von 30 Jahren, dem Zeitraum der Produkthaftung, ausgelegt. Die Tankhersteller empfehlen zur Gewährleistung der Sicherheit nach Ablauf von 30 Jahren den Ersatz dieser Behälter. Kunststoffe unterliegen im Laufe ihrer Nutzungsdauer der Alterung durch die Veränderung ihrer Eigenschaften. Das Ausmaß der Alterung und die Art des Abbauvorganges hängen im Wesentlichen vom chemischen Abbau des Kunststoffes, der Wanddicke des Behälters und den Umgebungsbedingungen ab. Aufgrund der Komplexität der Alterungsvorgänge sind Aussagen zum Langzeitverhalten bzw. zur Lebensdauer der Heizöllagerbehälter ohne geeignete Langzeitprüfungen problematisch. Bisher liegen keine Untersuchungen zum Langzeitverhalten der Kunststoffe vor, insbesondere nach einer Nutzungsdauer über 20 Jahre. In der BDH-Broschüre: Effiziente Systeme und erneuerbare Energien wird darauf hingewiesen, dass ca. 45 % der Heizöllagerbehälter aus Kunststoffen in Deutschland 26 Jahre und älter sind. Viele dieser Tankanlagen sind zudem noch nie von einem Sachverständigen überprüft worden. Schätzungen gehen davon aus, dass mehr als 10.000.000 Tankanlagen aus Kunststoffen in Deutschland vor 1987 errichtet wurden. Ziel der Untersuchungen ist, den Schädigungsgrad der Kunststoffe im Vergleich zu den unbelasteten Werkstoffen zu ermitteln. Da die BAM bis Ende der 80-iger Jahre für die Zulassung dieser Behälter zuständig war, sind die Daten über den eingesetzten Werkstoff für den Vergleich noch vorhanden. Der Bundesverband Lagerbehälter e.V. und das Institut für Wärme und Oeltechnik (IWO) befürworten diese Untersuchungen, um eine Überalterung der Tankanlagen zu vermeiden. Diese Überalterung könnte die zukünftige Gefahr für die Heizöltankanlage sein, nicht der Wettbewerb mit anderen Energieformen. T2 - BUW - Ausgewählte Kapitel der Werkstoffkunde CY - Wuppertal, Germany DA - 12.01.2018 KW - Heizöllagerbehälter KW - Polyethylen KW - Schädigung KW - Lebensdauer PY - 2018 AN - OPUS4-44191 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koclega, D. T1 - The microstructure of weld overlay Ni - base alloy deposited on carbon steel by laser QS-Nd:YAG N2 - Ni- base alloys are used as a one of the most important coating material and can be applied in a different environments and elements of devices having various applications. To protect the surface of the material from aggressive gases at high temperature, there are use different kinds of the Ni- base alloys. One of such alloy is Ni-Cr-Mo-W called commercial Inconel 686. This alloy based on NiCr22Mo9Nb (Inconel 625), in which content of molybdenum increased and niobium was replaced with the addition of tungsten, in order to counteract the strong segregation in the microstructure, which results in homogeneity of the chemical composition of the structure. Inconel 686 is also characterized by greater resistance to high temperature corrosion and heat resistance than Inconel 625. The Inconel 686 alloy was deposited on 13CrMo4-5 steel by laser QS - Nd:YAG. In the poster the microstructure (SEM) and chemical composition (EDS) of obtained weld overlays were investigated. T2 - EUROMAT 2017 CY - Thessaloniki, Greece DA - 17.09.2017 KW - Nickel based alloy KW - Laser cludding KW - High temperature corrosion resistance PY - 2017 AN - OPUS4-44195 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Ralf T1 - Hochtemperaturlaserprofilometrie (HTLP) N2 - Der Vortrag stellt die an der BAM neu entwickelte Methode der Hochtemperatur-Laserprofilometrie (HTLP) vor und illustriert Anwendungsmöglichkeieten T2 - Seminar Instrumentelle Analytik, Fakultät III Prozesswissenschaften, Lehrstuhl Keramik TU Berlin CY - TU Berlin, Germany DA - 17.2.2017 KW - Sintern KW - Hochtemperaturformerkennung PY - 2017 AN - OPUS4-44210 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reinsch, Stefan A1 - Patzig, C. T1 - Surface-initiated microstructure formation in glass ceramics N2 - Up to now, the mechanisms of surface nucleation and surface-induced texture formation are far from being understood. Corresponding phenomena are discussed hypothetically or even controversial, and related studies are restricted to very few glasses. As a main drawback, the vast majority of previous work on oriented growth of surface crystals do not consider the possible effects of glass surface treatments (like polishing defects, adhered particles and cracks, …) or ambient annealing conditions (vacuum or atmospheric pressure) which both can influence crystal nucleation and growth. Moreover, very few observations of crystal orientation related to surface crystallization were focused on separately growing crystals. In conclusion, up to now, no systematic studies on initially oriented crystal growth or nucleation from defined active nucleation sites have been pursued. Therefore, the main objective of the proposed project is to gain a basic understanding of the mechanisms of surface-induced microstructure formation in glass ceramics. We shall answer the question whether preferred orientation of surface crystals is the result of oriented nucleation or caused by other orientation selection mechanisms acting during early crystal growth. In both cases, crystal orientation may be caused by the orientation of the glass surface itself or the anisotropy and orientation of active surface nucleation defects. New techniques of experimental characterization of surface-crystallized glasses shall be applied to find answers to the questions posed above. Based on a controlled preparation and annealing of the glass sample surfaces, that includes the defined creation of active nucleation defects, and followed by the microstructural characterization especially during the very early growth stages of separated surface crystals, the orientation relations between defect and initiated surface crystal will be analyzed. In order to gain new insights, a couple of entirely new microstructure diagnostics techniques, including chemically contrasted XRM, laser-based sample preparation for XRM, and 3D electron backscatter diffraction shall be developed or applied. This way, using X-ray microscopy as a pivotal technique for the non-destructive 3D characterization of relatively large samples at superior spatial resolution (but also complemented by other microstructure diagnostics techniques, e.g. TEM elemental mappings at cross-sectioned samples) unprecedented insights into the microstructure evolution upon surface crystallization of model glasses will be gained. T2 - DFG Begutachtungskolloquium (PAK 949/1 und PAK 950/1) CY - Bonn, Germany DA - 07.03.2017 KW - Oberflächenkeimbildung KW - Glaskeramik KW - Orientierung PY - 2017 AN - OPUS4-44219 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reinsch, Stefan A1 - Patzig, C. T1 - Surface-initiated microstructure formation in glass ceramics N2 - Up to now, the mechanisms of surface nucleation and surface-induced texture formation are far from being understood. Corresponding phenomena are discussed hypothetically or even controversial, and related studies are restricted to very few glasses. As a main drawback, the vast majority of previous work on oriented growth of surface crystals do not consider the possible effects of glass surface treatments (like polishing defects, adhered particles and cracks, …) or ambient annealing conditions (vacuum or atmospheric pressure) which both can influence crystal nucleation and growth. Moreover, very few observations of crystal orientation related to surface crystallization were focused on separately growing crystals. In conclusion, up to now, no systematic studies on initially oriented crystal growth or nucleation from defined active nucleation sites have been pursued. Therefore, the main objective of the proposed project is to gain a basic understanding of the mechanisms of surface-induced microstructure formation in glass ceramics. We shall answer the question whether preferred orientation of surface crystals is the result of oriented nucleation or caused by other orientation selection mechanisms acting during early crystal growth. In both cases, crystal orientation may be caused by the orientation of the glass surface itself or the anisotropy and orientation of active surface nucleation defects. New techniques of experimental characterization of surface-crystallized glasses shall be applied to find answers to the questions posed above. Based on a controlled preparation and annealing of the glass sample surfaces, that includes the defined creation of active nucleation defects, and followed by the microstructural characterization especially during the very early growth stages of separated surface crystals, the orientation relations between defect and initiated surface crystal will be analyzed. In order to gain new insights, a couple of entirely new microstructure diagnostics techniques, including chemically contrasted XRM, laser-based sample preparation for XRM, and 3D electron backscatter diffraction shall be developed or applied. This way, using X-ray microscopy as a pivotal technique for the non-destructive 3D characterization of relatively large samples at superior spatial resolution (but also complemented by other microstructure diagnostics techniques, e.g. TEM elemental mappings at cross-sectioned samples) unprecedented insights into the microstructure evolution upon surface crystallization of model glasses will be gained. T2 - DFG Begutachtungskolloquium (PAK 949/1 und PAK 950/1) CY - Bonn, Germany DA - 07.03.2017 KW - Oberflächenkeimbildung KW - Glaskeramik KW - Orientierung PY - 2017 AN - OPUS4-44221 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Saloga, Patrick E. J. T1 - Messdatenauswertung mittels Origin in der Nanopartikelanalyse N2 - Die Anwendung der Software Origin zur Datenauswertung in der Nanopartikelanalyse wird anhand eines Beispiels vom Importieren der Daten über deren Verarbeitung bis zur graphischen Ausgabe demonstriert. T2 - ADDITIVE Origin Anwendertage 2018 CY - Berlin, Germany DA - 12.03.2018 KW - Silbernanopartikel KW - Origin KW - SAXS PY - 2018 AN - OPUS4-44458 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Huang, S. A1 - De Beats, P. A1 - Sukumaran, J. A1 - Mohrbacher, H. A1 - Woydt, Mathias A1 - Vleugels, J. T1 - Effect of carbon content on the microstructure and mechanical properties of NbC-Ni based cermets N2 - The aim of this work was to correlate the overall carbon contents in NbC-Ni, NbC-Ni-VC and NbC-Ni-Mo starting powders with the resulting microstructure, hardness, and fracture toughness of Ni-bonded NbC cermets. KW - Niobium carbide KW - Cermet KW - Hardmetal KW - Liquid phase sintering KW - Carbon KW - Hardness PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-444608 DO - https://doi.org/10.3390/met8030178 SN - 2075-4701 VL - 8 IS - 3 SP - Article 178, 1 EP - 13 PB - MDPI AN - OPUS4-44460 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Epishin, A. A1 - Chyrkin, A. A1 - Nolze, Gert A1 - Midtlyng, Jan A1 - Mayer, H. M. A1 - Petrushin, N. A1 - Reimers, W. T1 - Interdiffusion in the Face-Centered Cubic Phase of the Co-Al-W-Ta System Between 1090 and 1240 °C N2 - Interdiffusion of Al, W, Ta and Co in a Co-base alloy at temperatures between 1090 and 1240 °C has been investigated. The interdiffusion coefficients were found to be close to those reported for these elements in Ni-base alloys. Combining the diffusion simulation software DICTRA with the Ni-base diffusion databases TCNi5 and MobNi3, the interdiffusion profiles of Co, Al W, and Ta were modeled for Co9Al8W2Ta/Co diffusion couples annealed at different temperatures and for different times. The results show that interdiffusion in the Co-Al-W-Ta alloys can be modeled reasonably well using the available commercial databases for thermodynamics and kinetics of Ni-base systems. KW - Alloys KW - Interdiffusion KW - Modeling PY - 2018 DO - https://doi.org/10.1007/s11669-018-0620-9 VL - 39 IS - 2 SP - 176 EP - 185 PB - Springer AN - OPUS4-44463 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koclęga, Damian T1 - Optimization of laser treatment parameters of Inconel 686 overlay weld on carbon steel 13Mo4-5 N2 - The work presents the effects of the change of the laser cladding parameters on microstructure, chemical composition and mechanical properties of Inconel 686 overlays (coatings). To obtain the best quality of these coatings the various parameters of laser cladding such as the power density of the laser beam, the laser beam velocity and overlapping ratio of the weld tracks were applied. The substrates were boilers plate made of the 13Mo4-5 steel. Ni - base alloys characterize by the excellent high-temperature corrosion resistance, good strength and good ability to work in aggressive environments. Applied overlays had a proper combination of the metal substrate in particular small amount of Fe. This could be achieved by the reduction of the substrate melting and its dissolution into the overlays. The microstructure, chemical composition of the obtained overlays were investigated by means of a light microscope, a scanning electron microscope (SEM) equipped with the EDS detector. The overlays had cellular-dendritic structure. The variations of the chemical composition (especially Mo, Ni and W ) in the interdendritic and dendritic regions were observed. The interdendritic regions were enriched during solidifications in Mo and W and had lower content of Ni. T2 - METAL 2017 CY - Brno, Czech Republic DA - 24.05.2017 KW - Laser cladding KW - Overlay KW - Chemical composition KW - Inconel 686 PY - 2017 AN - OPUS4-44464 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Dörfel, Ilona A1 - Wollenschläger, Nicole A1 - Gradt, Thomas A1 - Wolter, Christian A1 - Reinstädt, Philipp A1 - Zeigmeister, U. A1 - Dmitriev, A. I. A1 - Nikonov, A. Y. T1 - Potential of different nickel coatings for optimizing the sliding behavior of electrical connectors N2 - The potential of several nickel coatings was investigated by reciprocating sliding tests against copper thus simulating the plug-socket system of an electrical connector. KW - Electrical connectors KW - Electro-plated nickel coatings KW - Electroless Ni-P KW - Cold-welding KW - Tribooxidation PY - 2018 DO - https://doi.org/10.1016/j.triboint.2018.01.006 SN - 0301-679X SN - 1879-2464 VL - 120 SP - 491 EP - 501 PB - Elsevier Ltd. AN - OPUS4-44468 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lehmann, Jens A1 - Leonhard, H. T1 - Korrosionsgefahr schnell aufdecken: Zerstörungsfreier Oberflächentest für nichtrostende Stähle N2 - Eine Passivschicht schützt die Oberflächen nichtrostender Stähle vor Korrosion. Ist diese unvollständig ausgebildet oder beschädigt, sind Anlagenkomponenten in Gefahr, durch Materialauflösung zerstört zu werden. KorroPads geben schnell Aufschluss über den Zustand der Passivschicht. In nur 15 Minuten liegt ein valides Prüfergebnis vor. KW - Nichtrostender Stahl KW - Korrosionsschnelltest KW - KorroPad KW - Passivschicht PY - 2018 SN - 1869-0149 VL - 2018 IS - 1 SP - 14 EP - 14 PB - KCI GmbH CY - Kleve AN - OPUS4-44482 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF ED - Hertwig, Andreas ED - Esser, N. ED - Hinrichs, K. ED - Beck, Uwe T1 - 7th International Conference on Spectroscopic Ellipsometry (ICSE-7) N2 - The 7th International Conference on Spectroscopic Ellipsometry (ICSE-7) was held in Berlin in June 2016, jointly organised by ICSE and BAM. The publication of the proceedings special issue in Applied Surface Science follows this event. In the special issue, about 100 articles on current topics of optics and surface science related to ellipsometry, polarimetry, and similar techniques are presented, underpinning the high significance of these techniques for many fields of materials science. T2 - 7th International Conference on Spectroscopic Ellipsometry CY - Berlin, Germany DA - 06.06.2016 KW - Spectroscopic ellipsomety PY - 2017 UR - https://www.sciencedirect.com/journal/applied-surface-science/vol/421/part/PB DO - https://doi.org/10.1016/j.apsusc.2017.04.081 SN - 0169-4332 VL - 421 Part B SP - 269 EP - 916 PB - Elsevier B.V CY - Amsterdam AN - OPUS4-44412 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kern, Simon T1 - Novel Flow Cell Designs for Process Monitoring with Compact NMR Spectroscopy N2 - Compact nuclear magnetic resonance (NMR) instruments make NMR spectroscopy and relaxometry accessible in industrial and harsh environments for reaction characterization and process control. Robust field integration of NMR systems have to face explosion protection or integration into process control systems with short set-up times. This paves the way for industrial automation in real process environments. The design of failsafe, temperature and pressure resistant flow through cells along with their NMR-specific requirements is an essential cornerstone to enter industrial production plants and fulfill explosion safety requirements. Additionally, if fast reactions are monitored, suitable mixing devices need to be placed in close vicinity to the measuring volume to mix the reactants properly. NMR-specific requirements aim at full quantitative pre-magnetization and acquisition with maximum sensitivity while reducing sample transfer times and dwell-times. All parameters are individually dependent on the applied NMR instrument. Luckily, an increasing number of applications are reported together with an increasing variety of commercial equipment. However, these contributions have to be reviewed thoroughly. The performance of sample flow cells commonly used in online analytics and especially for low-field NMR spectroscopy was experimentally and theoretically investigated by 1H-NMR experiments and numerical simulations. Especially, the applicability of 3D printed zirconium dioxide for innovative flow cell designs was of interest. Here, we demonstrate and discuss an automated test method to determine the critical parameters of flow through cells for quantitative online NMR spectroscopy. The setup is based on randomized setpoints of flow rates in order to reduce temperature related effects. Five flow cells and tubing were assessed and compared for high-field as well as low-field NMR spectrometers. T2 - Practical Applications of NMR in Industry Conference ​(PANIC) 2018 CY - La Jolla, California, USA DA - 04.03.2018 KW - Process Monitoring KW - Process Control KW - Flow Cell KW - Online NMR Spectroscopy KW - Additive Manufacturing KW - CONSENS PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-444364 N1 - Geburtsname von Bornemann-Pfeiffer, Martin: Bornemann, M. - Birth name of Bornemann-Pfeiffer, Martin: Bornemann, M. AN - OPUS4-44436 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael T1 - Sustainable and Flexible Production of High Quality Chemicals and Pharmaceuticals Using Smart Sensors and Modular Production Units N2 - The departure from the current automation landscape to next generation automation concepts for the process industry has already begun. Smart functions of sensors simplify their use and enable plug-and-play integration, even though they may appear to be more complex at first sight. Monitoring specific information (i.e., “chemical” such as physico-chemical properties, chemical reactions, etc.) is the key to “chemical” process control. The talk introduces a smart online NMR sensor module provided in an explosion proof housing as example. This sensor was developed for an intensified industrial process (pharmaceutical lithiation reaction step) funded by the EU’s Horizon 2020 research and innovation programme (www.consens-spire.eu). Due to NMR spectroscopy as an “absolute analytical comparison method”, independent of the matrix, it runs with extremely short set-up times in combination with “modular” spectral models. Such models can simply be built upon pure component NMR spectra within a few hours (i.e., assignment of the NMR signals to the components) instead of tedious calibrations runs. The talk also generally covers current aspects of high-field and low-field online NMR spectroscopy for reaction monitoring and process control and gives also an overview on direct dissolution studies of API cocrystals. T2 - Chemistry Group Seminar Pfizer Inc. CY - La Jolla, California, USA DA - 09.03.2018 KW - Process Monitoring KW - Online NMR Spectroscopy KW - Smart Sensors KW - Indirect Hard Modeling KW - Modular Production KW - CONSENS PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-444382 AN - OPUS4-44438 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertin, Annabelle T1 - Controlled self-assembly of Janus dendrimers via microfluidics N2 - Vesicles self-assembled in water from natural and synthetic phospholipids (liposomes), amphiphilic block copolymers (polymersomes), and more recently amphiphilic Janus dendrimers (dendrimersomes) -5 as hollow soft structures in the nano size regime have attracted increasing interest as they can mimic primitive and contemporary biological membranes, and can be configured into biomimetic nanocapsules with application in nanomedicine such as gene, proteins and drug carriers or theranostics. Compared to other amphiphilic structures, the molecular structure of Janus dendrimers can be precisely controlled: by using the vast range of tools from organic chemistry their size, architecture, density, generation as well as the number of end groups of the individual dendrons can be modified as desired. Unfortunately, the controlled production of supramolecular aggregates made thereof is still a challenging task. Conventional batch-based techniques such as the solvent injection method or the film hydration method typically go along with a lack of control over self assembly/mixing and thus over size, morphology and size distribution of the vesicles. The micromixer technology is a promising method for the controlled preparation of supramolecular assemblies as it allows control of mixing at microscale level. In addition, such microfluidic systems benefit from a high mixing efficiency, a low mixing time as well as from a reproducible and continuous production of soft nanoparticles. Herein, we report on the microfluidic-controlled self-assembly of Janus dendrimers as dendrimersomes and the impact of the mixing parameters on the self-assembly process. T2 - Invited talk Leibniz Institute of Polymer Research Dresden (IPF) CY - Dresden, Germany DA - 08.03.2018 KW - Vesicles KW - Janus dendrimers KW - Microfluidics PY - 2018 AN - OPUS4-44441 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertin, Annabelle T1 - Building macromolecular mimetics of cell constituents N2 - One of the holy grails in chemistry is to reconstitute some of life’s functions with or within synthetic materials. In this contribution, we demonstrate that “simple” macromolecular architectures such as dendritic amphiphiles, Janus dendrimers, thermoresponsive and hybrid organic-inorganic (co)polymers enable to mimic some of the functions of proteins for biomineralization, natural bactericides, biological membranes or the stimuli-responsive cytoskeleton. T2 - Chemiedozententagung 2018 CY - Jena, Germany DA - 05.03.2018 KW - UCST-type polymers KW - Bioinspiration KW - Thermoresponsive polymers PY - 2018 AN - OPUS4-44442 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lange, Thorid T1 - HARFE: Haftfestigkeit Reproduzierbarkeit Festigkeit „Nanoskalige Haftvermittler zur Erhöhung der Haft- bzw. Klebfestigkeit unter Verwendung von ALD-Hybridprozessen“ N2 - Das Poster „HARFE: Haftfestigkeit Reproduzierbarkeit Festigkeit“ widmet sich den nanoskaligen Haftvermittlern zur Erhöhung der Haft- bzw. Klebfestigkeit unter Verwendung von ALD-Hybridprozessen. T2 - Netzwerksymposium “Schützen und Veredeln von Oberflächen”, Wildau CY - TH Wildau, Germany DA - 01.03.2018 KW - Verbundfestigkeit KW - Oberflächenenergie KW - ALD-Beschichtung PY - 2018 AN - OPUS4-44399 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Uhlmann, E. A1 - Kropidlowski, K. A1 - Hinzmann, D. A1 - Meier, P. A1 - Prasol, L. A1 - Woydt, Mathias T1 - Drehen mit Niobcarbid-basierten Werkzeugen N2 - Niobcarbid (NbC) stellt aufgrund vorteilhafter Eigenschaften, wie zum Beispiel eine geringe Diffusionsneigung, in der Zerspannung eine vielversprechende Alternative zu konventionellen Schneidstoffen wie Wolframcarbid (WC) dar. Als Substitution der Hartstoff-Phase WC im Hartmetall wird NbC in der trockenen Drehbearbeitung von eisen-basierten Werkstoffen untersucht. Diesbezüglich wurden zwei NbC-Substrate mit WC hinsichtlich ihres Werkzeugverschleißes quantitativ verglichen. Im Gegensatz zu WC-Werkzeugen wird das Potential von NbC bei zunehmender Schnittgeschwindigkeit vc durch eine steigende Prozessstabilität deutlich. KW - Niobcarbid (NbC) KW - Werkzeug KW - Verschleiß PY - 2018 UR - https://www.werkstattstechnik.de/wt/article.php?data[article_id]=88885 SN - 1436-4980 SN - 1436-5006 VL - 108 IS - 1/2 SP - 18 EP - 25 PB - Springer-VDI-Verl. CY - Düsseldorf AN - OPUS4-44448 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Welter, T. T1 - Surface water-induced broadening of crack initiation probability of zinc aluminosilicate glasses N2 - The crack generation probability by Vickers indentation of glass surfaces is known to be influenced by the atmospheric conditions under which the Vickers experiment is performed [1]. However, the effect of surface water due to preparation and storage of the glass surfaces prior to the indentation is less understood. Therefore, zinc aluminosilicate glasses of perzinc, peraluminous as well as nominally NBO-free meta-aluminous composition were prepared by melt quenching. Surfaces of cut and polished specimens of these glasses were either stored for seven days under constant atmosphere (50 °C; 55% RH) or etched (HF: 20vol%; 20 min) shortly before indentation. The obtained results show a strong variation of crack initiation behavior depending on chemical composition of the glasses as well as sample preparation. All experiments were performed in dry nitrogen gas to minimize the influence of atmospheric humidity during indentation. While the regular glass surfaces exposed to humid air prior to Vickers indentation show a broad distribution of crack initiation probability, this distribution narrows down if etched glass surfaces are tested. SNMS depth profiling shows a water enriched layer at the surface (150 μm) for the non-etched and stored specimens leading to the conclusion that surface water causes broadening of the crack initiation probability of glass surfaces. T2 - 91. Glastechnische Tagung CY - Weimar, Germany DA - 29.05.2017 KW - Aluminosilicate glasses KW - Crack initiation probability KW - Surface water KW - Vickers indentation PY - 2017 AN - OPUS4-44379 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Casperson, Ralf T1 - Zerstörungsfreie Prüfung von Komposit-Druckbehältern und ferromagnetischen Kunststoffen unter Verwendung von Wirbelstromprüfgeräten N2 - Metallische Druckgefäße werden aus Gründen der Gewichtseinsparung zunehmend durch Composite-Druckgefäße ersetzt. Während der Alterungsprozess bei metallischen Druckgefäßen durch Wöhlerkurven hinreichend beschrieben wird, ist der Alterungsmechanismus bei Composite-Druckgefäßen noch nicht vollständig geklärt. Im Rahmen des BAM-interne Themenfeldprojekts COD-AGE werden mit diversen Verfahren alterungsbegleitende, zerstörungsfreie Prüfungen an Composite-Druckgefäßen durchgeführt. Nach einem kurzen Überblick über die BAM und den FB 8.4 werden zunächst die allgemeine Funktionsweise der Wirbelstromprüfung und die bildgebende Wirbelstromprüfung erklärt. Anschließend werden Ergebnisse der konventionellen und hochfrequenten Wirbelstromprüfung vorgestellt. Der letzte Teil des Vortrages beschäftigt sich mit der Prüfbarkeit von Kunststoffen aus Kunstharz und 3D-Druck mit dem Wirbelstromverfahren durch Zugabe ferromagnetischer Nanopartikel bzw. Verwendung von ferromagnetischem Filament. T2 - DGZfP Arbeitskreis Magdeburg CY - Magdeburg, Germany DA - 17.01.2018 KW - CFK KW - COD-AGE KW - Druckbehälter KW - Ferromagnetischer Kunststoff KW - Wirbelstromprüfung PY - 2018 AN - OPUS4-43809 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kraus, David T1 - Multiaxiale Schädigung von Faser-Kunststoff-Verbunden N2 - Faser-Kunststoff-Verbunde werden zunehmend in der Luft- und Raumfahrt, der Automobil- und Windenergieindustrie eingesetzt. Die hier entwickelten Bauteile sind oft nicht nur multiaxialen mechanischen Belastungen, sondern auch hohen klimatischen Beanspruchungen ausgesetzt. Einsatztemperaturen zwischen -60°C und 100°C bei 10-90% relativer Feuchte sind keine Seltenheit, in der Raumfahrt sind die thermischen Belastungen sogar noch extremer. Die Auswirkungen einer Wechselwirkung extremer klimatischer Beanspruchungen mit multiaxialen mechanischen Belastungen wurden bisher kaum betrachtet. Das Ziel des Projektes ist die Untersuchung des Ermüdungsverhaltens der Faser-Kunststoff-Verbunde in Abhängigkeit von multiaxialer mechanischer Belastung, Temperatur und Feuchte. Dazu werden umfangreiche experimentelle Untersuchungen an Flach- und Rohrproben sowie numerische und analytische Berechnungen durchgeführt. Für die Durchführung der Experimente werden zunächst Glasfaser-Preforms in einem an der BAM entwickelten Haspelverfahren ohne nominelle Ondulation hergestellt. Aus diesen Preforms werden anschließend in einem vakuumunterstützten Resin Transfer Molding (RTM)-Prozess die GFK-Probekörper gefertigt. Bisher wurden die thermoelastischen Eigenschaften und die Festigkeiten des Faser-Kunststoff-Verbundes und der Matrix mit Zug- und Druckversuchen unter paralleler Temperaturlast im Bereich von -60°C bis +80°C ermittelt. Auf der Basis eines Konzeptes zur Berechnung der Matrixbeanspruchung wurde ein Modell zur Bestimmung des Schädigungsbeginns von Laminaten unter quasistatischer thermomechanischer Belastung weiterentwickelt und experimentell validiert. Im weiteren Verlauf des Projekts wird das Verhalten von Glasfaser-Kunststoff-Verbunden unter schwingender Belastung und paralleler Temperaturlast untersucht. Hier wurden bereits Experimente bei Raumtemperatur durchgeführt. Mit dem Verfahren der Grauwertanalyse ist es dabei möglich, in-situ die Schädigung des Werkstoffs zu messen. Des Weiteren wird das Verhalten von Faser-Kunststoff-Verbunden unter zyklischer Temperaturlast ohne mechanische Belastung untersucht. Auch hier zeigen sich bereits nach wenigen Lastwechseln erste Zwischenfaserbrüche. T2 - Kolloquium Luftfahrzeugbau und Leichtbau, TU Berlin CY - Berlin, Germany DA - 18.12.2017 KW - Ermüdung KW - Thermomechanik KW - Faser-Kunststoff-Verbunde PY - 2017 AN - OPUS4-43861 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lohrer, Christian T1 - Explosivstoffe/Pyrotechnik: Rolle der BAM im Forum der benannten Stellen und bei der internationalen Normung N2 - Vorstellung über die Aktivitäten der Zertifizierungsbereiche Explosivstoffe und Pyrotechnik mit Fokus auf Normung und Forum der benannten Stellen nach EU-Richtlinien 2014/28/EU und 2013/29/EU. T2 - 20. Sitzung des BZS-Beirats der BAM CY - Berlin, Germany DA - 20.01.2017 KW - Explosivstoffe KW - Pyrotechnik KW - Feuerwerk KW - Normung CEN und ISO PY - 2017 AN - OPUS4-43862 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lohrer, Christian T1 - Die Aufgaben der BAM als benannte Stelle nach der EU-Pyrotechnik Richtlinie 2013/29/EU im Rahmen der öffentlichkeitswirksamen Aufklärung im Umgang mit Feuerwerk - Neue Herausforderungen N2 - Präsentation der Bereitstellung von Informationen im Bereich benannte Stelle nach EU-Richtlnie 2013/29/EU mit Fokus auf Feuerwerk durch BI, PAZ und FE. T2 - 21. Sitzung des BZS-Beirats der BAM CY - Berlin, Germany DA - 19.01.2018 KW - Pyrotechnik KW - Feuerwerk KW - Zertifizierung KW - Informationen KW - Silvester PY - 2018 AN - OPUS4-43863 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Häusler, Ines T1 - Volume fraction determination of discretely oriented disc-shaped precipitates in transmission mode T1 - Bestimmung des Volumenanteils von diskret orientierten kreisscheibenförmigen Ausscheidungen im Transmissionsmodus N2 - In der vorliegenden Arbeit wurde eine Formel zur Berechnung des Volumenantei ls dis­ kret orientierter scheibenförmiger Phasen für die Untersuchung im Transmissionsmodus hergeleitet, validiert und mit bereits veröffent­ lichen Formeln verglichen. Bei diesem Ver­ gleich konnte gezeigt werden,dass die in zahl­ reichen Veröffentlichungen benutzte Formel von E. E. Underwood für die Volumenanteils­ bestimmungbeidiskret orientierten Ausschei­ dungsphasen nicht benutzt werden sollte, da sie den Volumenanteil deutlich unterschätzt. Die Ursache liegt in der von E.E. Underwood getroffenen Annahme, dass die kreisförmigen Scheiben regellos angeordnet und nicht aus­ gerichtet sind, was in Al-Legierungen in der Regel nicht der Fall ist. KW - Material KW - TEM KW - Volumenbruchteil KW - Al-Cu-Li-Legierung KW - Ausscheidungen PY - 2017 DO - https://doi.org/10.3139/147.110471 SN - 0032-678X SN - 2195-8599 VL - 54 IS - 12 SP - 816 EP - 837 PB - Carl Hanser AN - OPUS4-43722 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Genga, R. M. A1 - Cornish, L. A. A1 - Woydt, Mathias A1 - Janse van Vuuren, A. A1 - Polese, C. T1 - Microstructure, mechanical and machining properties of LPS and SPS NbC cemented carbides for face-milling of grey cast iron N2 - The effects of spark plasma sintering (SPS), NbC as a major carbide phase and Ni as a Co binder substitute on the microstructure, mechanical properties and cutting insert wear during face-milling of grey cast iron (GCI) BS1452, grade 17, were investigated. KW - Niobium carbide KW - NbC KW - Hardness KW - Wear PY - 2018 DO - https://doi.org/10.1016/j.ijrmhm.2017.12.036 SN - 0263-4368 VL - 73 SP - 111 EP - 120 PB - Elsevier Ltd. AN - OPUS4-44083 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Korrosionsschutzmethoden N2 - Der Vortrag thematisiert die Grundlagen des Korrosionsschutzes. Dieser kann planungs-,werkstoff oder mediumsseitig erfolgen oder mit elektrochemischen Methoden umgesetzt werden. Der Vortrag beschreit die Korrosivitäten der Atmosphären und welche Maßnahmen für den Korrosionsschutz daraus abgeleitet werden können. T2 - Fachausbildung Kathodischer Korrosionsschutz - Grundlagenkurs für erdverlegte Anlagen, Stahlbeton und Innenschutz CY - Esslingen, Germany DA - 23.01.2018 KW - Korrosion KW - Korrosionsschutz KW - Bimetallkorrosion KW - Passivität PY - 2018 AN - OPUS4-44060 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Korrosion metallischer Werkstoffe - Grundlagen N2 - Der Vortrag thematisiert die Grundlagen der Korrosion metallischer Werksoffe. Inhalt des Vortrags sind die Grundlagen zur Potentialbildung, die Teilreaktionen der Korrosionsreaktion, elektrochemische Versuche und deren Auswertung sowie die Grundlagen der Bimetallkorrosion. T2 - Fachausbildung Kathodischer Korrosionsschutz - Grundlagenkurs für erdverlegte Anlagen, Stahlbeton und Innenschutz CY - Esslingen, Germany DA - 23.01.2018 KW - Korrosion KW - Korrosionsschutz KW - Bimetallkorrosion KW - Potential PY - 2018 AN - OPUS4-44061 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lugovtsova, Yevgeniya T1 - Efficient Modelling of Guided Ultrasonic Waves using the Scaled Boundary Finite Element Method with Application to Composite Pressure Vessels N2 - The Scaled Boundary Finite Element Method (SBFEM) is a semi-analytical method that showed promising results in modelling of guided ultrasonic waves. Efficiency and a low computational cost of the method are achieved by the discretisation of the boundary of a computational domain only, whereas for the domain itself the analytical solution is used. By means of the SBFEM different types of defects, e.g. fatigue cracks, pores, delamination, corrosion, integrated into a structure consisting of anisotropic and isotropic materials can be modelled. In this contribution, the SBFEM is used to analyse the propagation of guided waves in a structure consisting of an isotropic metal bonded to anisotropic carbon fibre reinforced material. The method allowed to identify appropriate wave types (modes) and to analyse their interaction with different defects. Obtained results will be used to develop a structural health monitoring system for composite pressure vessels used in automotive industry. T2 - InnoTesting 2018 CY - Wildau, Germany DA - 22.02.2018 KW - Structural Health Monitoring KW - Defect-mode Interaction KW - Hydrogen storage KW - Natural gas PY - 2018 AN - OPUS4-44289 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe T1 - Ellipsometrische Klassifizierung von Kohlenstoffschichten N2 - Der Vortrag widmet sich der „ELLIPSOMETRISCHE KLASSIFIZIERUNG VON KOHLENSTOFFSCHICHTEN“ und beschreibt die Punkte: 1. Anwendungen Kohlenstoffschichten–Carbon–based films (DLC) aus dem Vortrag N. Ohtakeet. al. (ISO TC 107, Tokyo 2017),2. Präparation der Kohlenstoffschichten für ISO TC 107 Ringversuch aus Vortrag M. Hiratsuka et. al. (ISO TC 107, Tokyo 2017), 3. Ellipsometrische Charakterisierung von Kohlenstoffschichten, Ergebnisse des Ringversuchs (ISO TC 107, Tokyo 2017) Vortrag Beck et. al. und 4.Deutsche Normungsaktivitäten national/international zur Ellipsometrie DIN NA 062-01-061 (DIN 50989-1)/TC 107 (PWI DE)“ im Einzelnen. T2 - Netzwerksymposium “schützen und Veredeln von Oberflächen”, Wildau CY - TH Wildau, Germany DA - 01.03.2018 KW - Anwendung von Kohlenstoffschichten KW - Klassifizierung von Kohlenstoffschichten KW - Ringversuch Ellipsometrie KW - Normung Ellipsometrie PY - 2018 AN - OPUS4-44340 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertin, Annabelle T1 - Building macromolecular mimetics of cell constituents N2 - One of the holy grails in chemistry is to reconstruct some of life’s functions with synthetic materials. In this contribution, we demonstrate that “simple” macromolecular architectures such as dendritic amphiphiles, Janus dendrimers, thermoresponsive and hybrid organic-inorganic (co)polymers enable to mimic some of the functions of proteins for biomineralization, natural bactericides, biological membranes or the stimuli-responsive cytoskeleton. T2 - Makromolekulares Kolloquium Freiburg 2018 CY - Freiburg in Breisgau, Germany DA - 21.02.2018 KW - Thermoresponsive polymers KW - Cytoskeleton mimic PY - 2018 AN - OPUS4-44296 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hollamby, M. J. A1 - Smith, C. F. A1 - Britton, M. M. A1 - Danks, A. E. A1 - Schnepp, Z. A1 - Grillo, I. A1 - Pauw, Brian Richard A1 - Kishimura, A. A1 - Nakanishi, T. T1 - The aggregation of an alkyl–C60 derivative as a function of concentration, temperature and solvent type N2 - Contrast-variation small-angle neutron scattering (CV-SANS), small-angle X-ray scattering (SAXS), nuclear magnetic resonance (NMR) measurements of diffusion and isothermal titration calorimetry (ITC) are used to gain insight into the aggregation of an alkyl–C60 derivative, molecule 1, in n-hexane, n-decane and toluene as a function of concentration and temperature. Results point to an associative mechanism of aggregation similar to other commonly associating molecules, including non-ionic surfactants or asphaltenes in non-aqueous solvents. Little aggregation is detected in toluene, but small micelle-like structures form in n-alkane solvents, which have a C60-rich core and alkyl-rich shell. The greatest aggregation extent is found in n-hexane, and at 0.1 M the micelles of 1 comprise around 6 molecules at 25 °C. These micelles become smaller when the concentration is lowered, or if the solvent is changed to n-decane. The solution structure is also affected by temperature, with a slightly larger aggregation extent at 10 °C than at 25 °C. At higher concentrations, for example in solutions of 1 above 0.3 M in n-decane, a bicontinuous network becomes apparent. Overall, these findings aid our understanding of the factors driving the assembly of alkyl–π-conjugated hydrophobic amphiphiles such as 1 in solution and thereby represent a step towards the ultimate goal of exploiting this phenomenon to form materials with well-defined order. KW - Complex Molecular Systems KW - Supramolecules KW - Scattering PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-442977 DO - https://doi.org/10.1039/C7CP06348B VL - 20 IS - 5 SP - 3773 EP - 3380 PB - RSC AN - OPUS4-44297 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tumanova, N. A1 - Tumanov, N. A1 - Robeyns, K. A1 - Fischer, Franziska A1 - Fusaro, L. A1 - Morelle, F. A1 - Ban, V. A1 - Hautier, G. A1 - Filinchuk, Y. A1 - Wouters, J. A1 - Leyssens, T. A1 - Emmerling, Franziska T1 - Opening Pandora’s Box: Chirality, Polymorphism, and Stoichiometric Diversity in Flurbiprofen/Proline Cocrystals N2 - Proline has been widely used for various cocrystallization applications, including pharmaceutical cocrystals. Combining enantiopure and racemic flurbiprofen and proline, we discovered 18 new crystal structures. Liquid-assisted grinding proved highly efficient to explore all the variety of crystal forms. A unique combination of stateof-the-art characterization techniques, comprising variable temperature in situ X-ray diffraction and in situ ball-milling, along with other physicochemical methods and density functional theory calculations, was indispensable for identifying all the phases. Analyzing the results of in situ ball-milling, we established a stepwise mechanism for the formation of several 1:1 cocrystals via an intermediate 2:1 phase. The nature of the solvent in liquidassisted grinding was found to significantly affect the reaction rate and, in some cases, the reaction pathway. KW - Mechanochemistry KW - Polymorphs KW - In situ PY - 2018 UR - https://pubs.acs.org/doi/abs/10.1021/acs.cgd.7b01436 DO - https://doi.org/10.1021/acs.cgd.7b01436 VL - 18 IS - 2 SP - 954 EP - 961 PB - American Chemical Society AN - OPUS4-44365 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Curilla, L. A1 - Astrauskas, I. A1 - Pugzlys, A. A1 - Stajanca, Pavol A1 - Pysz, D. A1 - Uherek, F. A1 - Baltuska, A. A1 - Bugar, I. T1 - Nonlinear performance of asymmetric coupler based on dual-core photonic crystal fiber: Towards sub-nanojoule solitonic ultrafast all-optical switching N2 - We demonstrate ultrafast soliton-based nonlinear balancing of dual-core asymmetry in highly nonlinear photonic crystal fiber at sub-nanojoule pulse energy level. The effect of fiber asymmetry was studied experimentally by selective excitation and monitoring of individual fiber cores at different wavelengths between 1500 nm and 1800 nm. Higher energy transfer rate to non-excited core was observed in the case of fast core excitation due to nonlinear asymmetry balancing of temporal solitons, which was confirmed by the dedicated numerical simulations based on the coupled generalized nonlinear Schrödinger equations. Moreover, the simulation results correspond qualitatively with the experimentally acquired dependences of the output dual-core extinction Ratio on excitation energy and wavelength. In the case of 1800 nm fast core excitation, narrow band spectral intensity switching between the output channels was registered with contrast of 23 dB. The switching was achieved by the change of the excitation pulse energy in sub-nanojoule region. The performed detailed analysis of the nonlinear balancing of dual-core asymmetry in solitonic propagation regime opens new perspectives for the development of ultrafast nonlinear all-optical switching devices. KW - Dual-core photonic crystal fiber KW - Soft glass KW - Asymmetric coupler KW - Ultrafast soliton fission KW - All-optical switching KW - Coupled generalized nonlinear Schrödinger equation PY - 2018 DO - https://doi.org/10.1016/j.yofte.2018.02.020 SN - 1068-5200 VL - 42 SP - 39 EP - 49 PB - Springer AN - OPUS4-44324 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Portella, Pedro Dolabella T1 - Role of materials data N2 - In a general sense, data are the output of experimental research work. In this workshop we will present some basic ideas concerning the reliability of experimental data; this is a central issue both for individuals or labs producing results as well as for scientists working on theoretical models and engineers designing a machine. Digitalization accelerates enormously the data exchange between these communities; however, the required level of confidence on experimental results increases in the same way. We invite all the participants to reflect upon the value of materials data for their own work. T2 - DCMS Summerschool 2017 CY - Dresden, Germany DA - 11.09.2017 KW - Materials data KW - Experimental data KW - Reliability PY - 2017 AN - OPUS4-42263 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Portella, Pedro Dolabella T1 - Failure analysis and prevention - an interdisciplinary approach N2 - The advent of the Industrial Revolution was accompanied by several accidents of dramatic dimensions. The analysis of these events was the fundament for the continuous improvement in the reliability of technical systems. In the year 1871 the Prussian state created a technical institution dedicated for this task – the origin of BAM. Failure analysis and prevention is until today a central objective of our institute; due to its complex nature an interdisciplinary task. In our talk we will present an overview of the activities of BAM in the area of failure analysis and prevention; especial attention will be given to the VDI Guide 3822. T2 - DCMS Summerschool 2017 CY - Dresden, Germany DA - 11.09.2017 KW - Reliability of technical systems KW - VDI Guide 3822 PY - 2017 AN - OPUS4-42264 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kästner, Claudia T1 - Creating the Silver Standard: Development of a Silver Nanoparticle Reference Material using SAXS N2 - The utilization of silver nanoparticles in consumer related products has significantly increased over the last decade, especially due to their antimicrobial properties. Today they are used in a high variety of products, which ranges from food containers over children toys and textiles. Therefore, research on the toxicological potential of silver in a nanoscale form becomes increasingly important for a high amount of studies. Unfortunately the results of these studies are extremely diverse and do not lead to a consistent evaluation of the toxicity of silver nanoparticles. The central problem lies in the use of a wide range of silver nanoparticles, which show a broad size distribution. To overcome this problem we report on the synthesis of ultra-small silver nanoparticles and their quantitative characterization by small-angle X-ray scattering. The particles are highly stable and show no aggregation for more than six months. SAXS analysis via a Monte Carlo data evaluation procedure reveal a narrow size distribution of the silver cores with a mean volume weighted radius of 3.0 nm and a distribution width of 0.6 nm. Dynamic light scattering provides a hydrodynamic radius of 10.0 nm and a PDI of 0.09. The particles are stabilized with poly(acrylic acid) (PAA) forming a shell with a thickness of 7.0 nm. It is foreseen to use these thoroughly characterized particles as reference material to compare the catalytic and biological properties of functionalized silver nanoparticles. As a first step the particles are used in the first world-wide inter-laboratory comparison of SAXS. This study reveals that SAXS shows highly reproducible results for particles in the sub-20 nm region independently on the type of instrument used. Furthermore, the stabilizing ligand PAA can be easily exchanged by biomolecules to modify the surface functionality. Replacements of PAA with glutathione (GSH) and bovine serum albumin (BSA) have been performed as examples. With this flexible system first applications regarding biological application in an artificial digestion procedure have been performed. Thereby the changes in size distribution and aggregation state were monitored by SAXS. T2 - SAXS Excites - International SAXS Symposium CY - Graz, Austria DA - 26.09.2017 KW - Silver nanoparticles KW - Artificial digestion KW - Aggregation KW - Reference material PY - 2017 AN - OPUS4-42289 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kraus, David A1 - Trappe, Volker T1 - Impact of thermal loads on the damage onset of fiber reinforced plastics N2 - In this study, quasi-static material tests on unidirectional and multi-angle glass fiber reinforced epoxy laminates at ambient temperatures from -213 K to 353 K (-60 °C to +80 °C) are performed. In addition, neat resin is investigated under tension and compression loads at different temperatures. The coefficient of thermal expansion is determined for neat resin and unidirectional reinforced specimens. The dependence of the resin’s thermomechanical properties on the ambient temperature is shown. The point of damage onset at which first cracks appear within the matrix under quasi-static loading is investigated by means of optical grey scale analysis. The correlation between damage onset and effective matrix stress at different ambient temperatures is identified. An approach for the calculation of thermomechanical loads and the prediction of the damage onset by means of inverse calculations is presented. The impact of the strain blocking effect of the matrix is considered as well as residual thermal stresses due to curing and resin shrinkage. T2 - ICCM21 - 21th International conference on composite materials CY - Xi'an, China DA - 20.08.2017 KW - Fatigue KW - Composite KW - Thermomechanics KW - Fiber reinforced plastics KW - Damage onset PY - 2017 SP - 1 EP - 12 AN - OPUS4-42075 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weltschev, Margit A1 - Heming, Frank A1 - Haufe, Manuela A1 - Heyer, Martina T1 - The influence of the age of biodiesel and heating oil with 10 % biodiesel on the resistance of sealing materials at different temperatures T1 - Der Einfluss des Alters von Biodiesel und Heizöl mit 10 % Biodiesel auf die Beständigkeit der Dichtungswerkstoffe bei verschiedenen Temperaturen N2 - The objective of this research was to determine the resistance of frequently used sealing materials such as fluorocarbon rubber (FKM), fluorosilicone rubber (FVMQ), silicone rubber (VMQ), ethylene-propylene-diene rubber (EPDM), chloroprene rub-ber (CR), chlorosulfonated polyethylene (CSM), butyl rubber (IIR), acrylonitrile buta-diene rubber (NBR), polyester urethane rubber (PUR) and polyamide (PA) in non-aged/aged biodiesel and heating oil with 10 % biodiesel at 20 °C, 40 °C and 70 °C. Mass, tensile properties and Shore hardness A/D (for polyamide) of the test speci-mens were determined before and after the exposure for 84/42 days in the aged and non-aged fuels of different age. Biodiesel fuels are easily oxidized and contain acids and water. The sealing materi-als: acrylonitrile butadiene rubber, butyl rubber, chloroprene rubber, chlorosulfonated polyethylene and ethylene-propylene-diene rubber and were generally not resistant to biodiesel and heating oil with 10 % biodiesel. Fluorocarbon rubber, fluorosilicone rubber and polyamide were the most resistant materials in all tested fuels up to 70 °C. The degree of damage to the sealing materials increased with higher test temperatures and the age of the fuels. KW - Sealing materials KW - Biofuels KW - Tensile properties KW - Shore hardness PY - 2017 DO - https://doi.org/10.1002/mawe.201700058 SN - 0933-5137 SN - 1521-4052 VL - 48 IS - 9 SP - 837 EP - 845 PB - Wiley-VCH Verlag GmbH & Co.KGaA CY - Weinheim AN - OPUS4-42077 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pavlovic, Mato T1 - Achieving a more comprehensive POD using both simulation and measurements N2 - Today, it is an established fact that the capability of the non-destructive testing (NDT) to find flaws can be properly addressed only in terms of probability of detection (POD). The probabilistic, signal-response model, introduced in 1980s, was developed with experimental observation of eddy-current inspections of flat plate samples, containing surface breaking cracks. A linearity between the peak voltage measured by the testing system, and the crack depth was observed. The influence of the crack depth was therefore seen as the major influencing factor for the POD, whereas other factors merely caused the variability in the measurement. This model has proven itself valid for those inspection cases where there is only one main influencing factor on the POD (usually the flaw size) and other factors have a lesser influence. But with increasing requirements to quantify the capability of NDT systems in complex inspection situations, where several factors have a major influence on the POD, it has become clear that the applicability of this simple model has reached its limits. In disregard to its limitations, this model is regularly applied to those situations in which its fundamental assumptions are invalid, forcing evaluators and NDT researchers into attempts to fit the data to an unsuitable model, instead of fitting an appropriate model to the data. The multiparameter POD model, developed in the early 2010s, enables more factors that influence detection to be simultaneously analysed, making the POD a function of multiple factors. The model is based on the inspection’s physical model, to describe the influence of different factors on the response signal. Measurement variability is obtained from the experiment. Using this model assisted determination of the POD, the necessary number of flaws for evaluation is reduced and a more comprehensive understanding of the inspection is obtained. Several examples of the successful application of the multi-parameter POD model in different fields will be presented. T2 - 7th European-American Workshop on Reliability of NDE CY - Potsdam, Germany DA - 04.09.2017 KW - POD KW - Multi-parameter KW - Reliability KW - NDT PY - 2017 AN - OPUS4-42078 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bettge, Dirk A1 - Portella, Pedro Dolabella T1 - Die Beiträge von Adolf Martens und Emil Heyn zur Werkstofftechnik (1880-1920) N2 - Die Grundlagen der Metallographie wurden in der zweiten Hälfte des 19. Jahrhunderts von Henry Clifton Sorby in England und Adolf Martens in Deutschland gelegt. Den verfügbaren Quellen nach erfolgten diese Arbeiten unabhängig voneinander. In diesem Beitrag werden die Beiträge von Adolf Martens und Emil Heyn zur Etablierung der Metallographie als ein eigenständiges Fach im Rahmen der Metallkunde dargestellt. Dabei werden Aspekte der Werkstoffprüfung, der Fraktographie und der Schadensanalyse einbezogen. Abschließend wird die führende Rolle dieser Pioniere der Metallkunde bei der Gründung der Deutschen Gesellschaft für Materialkunde (DGM) sowie des Deutschen Verbands für Materialforschung und -prüfung (DVM) gewürdigt. T2 - Metallographie-Tagung 2017 der DGM CY - Aalen, Germany DA - 13.9.2017 KW - Metallographie KW - Martens KW - Heyn KW - Geschichte PY - 2017 AN - OPUS4-42240 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lehmann, Jens A1 - Leonhard, H. T1 - Sichere Werkstoffauswahl - Korrosionsschnelltest für nichtrostende Stähle N2 - Anlagenkomponenten aus nichtrostendem Stahl sind durch eine Passivschicht auf der Oberfläche vor Korrosion geschützt. Ist diese unvollständig ausgebildet oder beschädigt, geht der Schutz verloren. Hohe Investitionen für Reparaturen und Instandhaltung können die Folge sein. TÜV Süd Chemie Service beteiligte sich an der Prüfung eines von der Bundesanstalt für Materialforschung und -prüfung (BAM) entwickelten Verfahrens zur Charakterisierung der Korrosionsbeständigkeit der Passivschicht. Der KorroPad-Schnelltest liefert in nur 15 Minuten ein valides Prüfergebnis. KW - Nichtrostender Stahl KW - Korrosionsschnelltest KW - KorroPad KW - Passivschicht PY - 2017 SN - 0720-5953 VL - 69 IS - 11-12 SP - IW10 EP - IW11 PB - Springer-VDI-Verlag GmbH & Co. KG CY - Düsseldorf AN - OPUS4-43228 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Raedel, Martina T1 - Research and reconstruction of historic gold mosaics N2 - A research project of reconstructing historical gold mosaics deals with reconstructing weatherproof gold and silver mosaics according to historical models. The gold mosaics examinded originate mainly from germany from 1880 to 1920 and are composed of three parts. They consist of a matching support glass, the gold or silver layer and a cover glass. By examining the morphology and layer thicknesses with the ESEM, and using chemical analysis with the EDX, the relationship of glass composition and damage patterns was established. The glass analysis provided quantitative composition data and made it possible to determine its chemical stability. It supplied the basis for calculating glass characteristics and was referred to when casting suitable historical mosaic glass. The analysis of the qualitative composition of the gold and silver layers also served as a model for reconstruction. After testing selected reconstructed gold mosaics in the climate chamber, the ESEM was used for capturing leaching and other process data and the glass composition was optimized accordingly. Over 100 predominantly historical gold mosaics were analyzed and the results entered into a database which can now be consulted for comparative investigations to determine both origin and date. T2 - What comes to mind when you hear mosaics, conserving mosaics from ancient to modern CY - Barcelona, Spain DA - 15.10.2017 KW - Gold mosaics KW - Leaching process KW - Composition KW - Database PY - 2017 AN - OPUS4-43216 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Raedel, Martina T1 - Untersuchungen zum Alterungsverhalten gefüllter Glasklebstoffe N2 - Die vorliegende Untersuchung befasst sich mit der Frage, inwieweit mit Füllstoff angereicherte Klebstoffe für die Restaurierung von Flachgläsern mit größeren Defekten oder als Ergänzungsmaterial geeignet sind. Hierzu werden verschiedene silikatische Füllstoffe untersucht und in ausgewählte Glasklebstoffe eingearbeitet. Die Zugabe der Füllstoffe ermöglicht eine gezielte Eigenschaftssteuerung von z.B. Viskosität oder Härte. Die eingesetzten Füllstoffe werden hinsichtlich ihrer Zusammensetzung und Korngröße charakterisiert und mikroskopisch betrachtet. Die optimale Dispergierung der Füllstoffe in die Klebstoffe wird ermittelt und in Testreihen überprüft. Die angefertigten gefüllten Klebstoffe werden durch Farb- und UV-VIS Messungen charakterisiert. REM-Aufnahmen geben Aufschluss über die Verteilung der Füllstoffe im Klebstoff. Tests zur Biegefestigkeit sowie die Durchführung dynamisch-mechanischer Analysen (DMA) ermöglichen Aussagen zum Alterungsverhalten der Klebstoffe. Dazu werden die Prüfkörper vor und nach der Alterung im Klimaprüfschrank untersucht. Die Ergebnisse zeigen, dass sich durch die Beimischung von Füllstoffen Eigenschaften wie Festigkeit, Elastizität und auch Vergilbungsbeständigkeit beeinflussen lassen. Im Praxisbetrieb in den Restaurierungswerkstätten ist es jedoch schwierig, eine optimale Mischung der Komponenten zu erreichen. Dies begrenzt die Verwendung der getesteten Füllstoffe als transparentes Ergänzungsmaterial. Im Versuchsverlauf konnten dennoch vielversprechende gefüllte Klebstoffe entwickelt und auch die Transparenz verbessert werden. Die Testergebnisse werden vorgestellt und erläutert. T2 - "Wissen wollen", Stuttgarter Forschungen zur Objektrestaurierung CY - Stuttgart, Germany DA - 09.11.2017 KW - Gefüllte Glasklebstoffe KW - Restaurierung KW - Alterungsverhalten PY - 2017 AN - OPUS4-43220 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Torge, Manfred A1 - Drachenberg, D. A1 - Oleszczuk, S. ED - Hinterkeuser, G. ED - von Krosigk, K.-H. ED - Schabe, P. T1 - Erhaltung historischer Glasmalereien in Niederschlesien (Dolny Slask) und Kujawien (Kujawy) N2 - Im Beitrag wird über die mühevolle Sanierung von Objekten eines Kunstzweiges in Polen berichtet, der eine besondere diffizile Stellung in der langen Reihe von Werken der Kunst einnimmt. Es geht dabei um die bleiverglasten farbigen Fensterverschlüsse in Kirchen oder Profangebäuden. Das sind feingliedrige Gitterwerke aus zerbrechlichen und korrosionsanfälligen Materialien, die durch aggressive Umweltschadstoffe schweren Belastungen ausgesetzt sind. Wie bei keinem anderen Kunstzweig haben die einzelnen Bestandteile der Glasmalerei sowohl praktisch-technische als auch ästhetisch-künstlerische Aufgaben zu erfüllen. Bei der Restaurierung dieser Glasmalereifenster geht darum, neuentwickelte Methoden der Restaurierung oder Konservierung anzuwenden und letzte Erkenntnisse naturwissenschaftlicher Forschung zu nutzen. Diese Projekte sind ein Beispiel der interdisziplinären Zusammenarbeit zwischen Denkmalpflegern, Naturwissenschaftlern und Restauratoren aus Deutschland und Polen. An ausgewählten Restaurierungsobjekten wird von der fachgerechten, denkmalpflegerisch verantwortungsbewussten Arbeit berichtet. KW - Glasmalereien KW - Außenschutzverglasung KW - Klimamessungen KW - Luftschadstoffe PY - 2017 SN - 978-3-86732-293-5 SP - 305 EP - 318 PB - Lukas Verlag für Kunst- und Geistesgeschichte CY - Berlin ET - 1. Auflage AN - OPUS4-43236 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beckmann, Jörg T1 - THz-TDS NDT applications for material and structure characterization of dielectrics N2 - THz time domain spectroscopy (TDS) operates with short electromagnetic pulses. The sensitivity of the pulses to optical material property changes makes THz-TDS attractive for the detection of flaws in dielectric materials. Unfortunately, the X-ray computed tomography (CT) model holds only for THz-TDS reconstruction if minor refraction index differences between the inhomogeneities and the surrounding material matrix exist. A Time Domain SAFT algorithm has been developed to overcome the restrictions. THz time domain measurement on representative sample sets with inherent artefacts were performed to use them for the image reconstructions. The results will be presented and compared with optical surface images of the used test objects to evaluate the SAFT algorithm in relation to the reconstruction quality. T2 - Berlin Terahertz Symposium CY - Berlin, Germany DA - 20.11.2017 KW - THz Time Domain Spectroscopy KW - THz-SAFT PY - 2017 AN - OPUS4-43240 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Heitz, J. A1 - Plamadeala, C. A1 - Muck, M. A1 - Habidzadeh, H. A1 - Baumgartner, W. A1 - Weth, A. A1 - Steinwender, C. A1 - Blessberger, H. A1 - Kellermair, J. A1 - Kirner, Sabrina V. A1 - Krüger, Jörg A1 - Bonse, Jörn A1 - Guntner, A. S. A1 - Hassel, A. W. T1 - Laser-induced microstructures on Ti substrates for reduced cell adhesion N2 - The abstract summarizes the poster presented at the "Kardiologie im Zentrum - Fortbildung der Klinik für Kardiologie und Intensivmedizin Kepler Universitätsklinikum Linz", held between October 20th and 31st in Linz, Austria. The poster has been awarded the 2nd place of the "Best Poster Award". T2 - Kardiologie im Zentrum - Fortbildung der Klinik für Kardiologie und Intensivmedizin Kepler Universitätsklinikum Linz CY - Linz, Austria DA - 20.10.2017 KW - Femtosecond laser processing KW - Titanium alloy KW - Cell adhesion KW - Pacemaker PY - 2017 UR - http://www.kup.at/kup/pdf/14098.pdf SN - 1024-0098 VL - 24 IS - 11-12 SP - 292 EP - 292 PB - Krause & Pachernegg GmbH CY - Gablitz, Austria AN - OPUS4-43160 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hiller, Th. A1 - Costabel, S. A1 - Müller-Petke, M. A1 - Kruschwitz, Sabine T1 - Evaluation of different laboratory NMR devices in a tripartite round robin test N2 - Nuclear magnetic resonance (NMR) is a well established laboratory / borehole method to characterize the storage and transport properties of rocks due to its direct sensitivity to the corresponding pore fluid saturation (water or oil) and pore sizes. For petrophysical applications there are several different NMR laboratory devices commercially available varying over a wide range of e.g. magnetic field strength / frequency (2 MHz to 30 MHz), applicable measurement protocols (T1, T2, T1-T2, T2-D, etc.) and sample sizes (2.5 cm to 10 cm in diameter). In this work we present NMR measurements, layed out in a round robin like manner, on a set of 20 sandstone samples. We use three different NMR devices containing two standard setups with homogenous magnetic fields (LIAG and RWTH) and one single-sided setup with gradient field (BGR) to measure T1 and T2 relaxation data. In our evaluation we especially focus on the comparison of the individually inverted relaxation time distributions to quantify the differences arising from different laboratory setups. Diverging results can be deduced on the one hand to the inherit differences between homogeneous and gradient fields but on the other hand also due to quality differences between the two homogeneous setups. Additionally, we also examine the influence of the individually chosen inversion parameters (signal processing, distribution sampling points, error weighting, regularization, etc.) to establish a general standardized best practice recommendation for future petrophysical NMR laboratory measurements. T2 - 77. Jahrestagung der Deutschen Geophysikalischen Gesellschaft CY - Potsdam, Germany DA - 27.03.2017 KW - Nuclear Magnetic Resonance KW - Sandstone PY - 2017 AN - OPUS4-43244 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lehmann, Jens A1 - Leonhard, H. T1 - Schnelltest auf Korrosionsgefahr - KorroPad N2 - Rostfreie Stähle werden in prozesstechnischen Anlagen oft extremen Umgebungsbedingungen ausgesetzt. Eine schützende Passivschicht an der Oberfläche nichtrostender Stähle sorgt dafür, dass es zu keiner Materialauflösung kommt. Wenn diese unvollständig oder beschädigt ist, kann es zu Komplikationen kommen. Lesen Sie im Artikel, wie die von TÜV SÜD Chemie Service erprobte Methode funktioniert, mit der die Passivschicht überprüft werden kann. KW - Nichtrostender Stahl KW - Korrosionsschnelltest KW - KorroPad KW - Passivschicht PY - 2017 SN - 2198-0691 IS - 4 SP - 84 EP - 85 PB - Fachwelt Verlag CY - Stuttgart AN - OPUS4-43185 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fontana, P. T1 - Komposit-Fertigteile für Gebäudesanierung und Neubau N2 - Ziel war die Entwicklung neuer Konzepte für die Herstellung sicherer, energieeffizienter und erschwinglicher Materialien für Gebäudehüllen und Innenwände für ein gesünderes Wohnklima. Es werden Komposit-Fertigteile aus UHPC mit Wärmedämmung aus Porenbeton und aus Textilfaserbeton mit Wärmedämmung aus Schaumbeton vorgestellt. Diskutiert werden die Strategien zum Erreichen einer erhöhten Dauerhaftigkeit und Ressourceneffizienz sowie zur Erzeugung multifunktionaler Oberflächen. T2 - IZB Fachtagung Moderner Wohnungsbau CY - Hamburg, Germany DA - 28.11.2017 KW - Baustoffe KW - Beton KW - Fertigteil KW - Sandwichelement KW - UHPC PY - 2017 AN - OPUS4-43201 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lehmann, Jens A1 - Leonhard, H. T1 - Fehlstellen im Visier - KorroPads N2 - Rohrsysteme und Behälter aus nichtrostendem Stahl sind mit einer Passivschicht vor Korrosion geschützt. Ist diese jedoch unvollständig ausgebildet oder beschädigt, geht der Schutz verloren. Das KorroPad-Verfahren ist ein Schnelltest zur Überprüfung der Passivschicht. Im Vergleich mit bisher üblichen Bewertungsmethoden ist die Anwendung sehr einfach und nimmt nur 15 Minuten in Anspruch. KW - Nichtrostender Stahl KW - Korrosionsschnelltest KW - KorroPad KW - Passivschicht PY - 2017 SN - 0946-2856 VL - 24 IS - 11/12 SP - 66 EP - 67 PB - Vogel Business Media GmbH & Co. KG CY - Würzburg AN - OPUS4-43184 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rudenko, A. A1 - Colombier, J.-P. A1 - Höhm, S. A1 - Rosenfeld, A. A1 - Krüger, Jörg A1 - Bonse, Jörn A1 - Itina, T.E. T1 - Spontaneous periodic ordering on the surface and in the bulk of dielectrics irradiated by ultrafast laser: a shared electromagnetic origin N2 - Periodic self-organization of matter beyond the diffraction limit is a puzzling phenomenon, typical both for surface and bulk ultrashort laser processing. Here we compare the mechanisms of periodic nanostructure formation on the surface and in the bulk of fused silica. We show that volume nanogratings and surface nanoripples having subwavelength periodicity and oriented perpendicular to the laser polarization share the same electromagnetic origin. The nanostructure orientation is defined by the near-field local enhancement in the vicinity of the inhomogeneous scattering centers. The periodicity is attributed to the coherent superposition of the waves scattered at inhomogeneities. Numerical calculations also support the multipulse accumulation nature of nanogratings formation on the surface and inside fused silica. Laser surface processing by multiple laser pulses promotes the transition from the high spatial frequency perpendicularly oriented nanoripples to the low spatial frequency ripples, parallel or perpendicular to the laser polarization. The latter structures also share the electromagnetic origin, but are related to the incident field interference with the scattered far-field of rough non-metallic or transiently metallic surfaces. The characteristic ripple appearances are predicted by combined electromagnetic and thermo-mechanical approaches and supported by SEM images of the final surface morphology and by time-resolved pump-probe diffraction measurements. KW - Laser-induced periodic surface structures (LIPSS) KW - Femtosecond laser KW - Nanostructures KW - Dielectrics KW - Electromagnetic scattering PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-421747 UR - https://www.nature.com/articles/s41598-017-12502-4 DO - https://doi.org/10.1038/s41598-017-12502-4 SN - 2045-2322 VL - 7 SP - Article 12306, 1 EP - 14 PB - Springer Nature AN - OPUS4-42174 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pistol, Klaus ED - Zehfuß, Jochen T1 - Betontechnologie und Brandschutz: Hochtemperatureigenschaften innovativer Betone als Grundlage für die Heißbemessung N2 - Die Bemessungsnorm für Stahlbeton- und Spannbetontragwerke DIN EN 1992 (EC 2) erlaubt die Anwendung von vereinfachten und allgemeinen Rechenverfahren für den Tragfähigkeitsnachweis im Brandfall (Heißbemessung). Als Grundlage für die Heißbemessung werden für Normalbeton und für Hochfesten Beton temperaturabhängige Spannungs-Dehnungs-Beziehungen angegeben, mit denen der Festigkeits- und Steifigkeitsverlust von Beton bei zunehmender Temperatur berücksichtigt wird. Im vorliegenden Aufsatz wird herausgearbeitet, dass die aktuelle betontechnologische Entwicklung und die damit einhergehende Diversifizierung in der stofflichen Zusammensetzung innovativer Betone bei der Heißbemessung berücksichtigt werden muss. Zum einen muss bei Verwendung von innovativen Betonen untersucht werden, ob bei Feuereinwirkung zerstörende Abplatzungen auftreten, die sich auf die Tragfähigkeit der untersuchten Tragstruktur auswirken. Zum anderen müssen die temperaturabhängigen Festigkeits- und Verformungseigenschaften innovativer Betone experimentell untersucht werden, da das Hochtemperaturverhalten von Beton vor allem von der stofflichen Zusammensetzung und weniger von der Kaltdruckfestigkeit abhängt. T2 - 4th Symposium Structural Fire Engineering – TU Braunschweig 2017 CY - TU Braunschweig, Germany DA - 12.09.2017 KW - Heißbemessung KW - Betontechnologie KW - Brandschutz PY - 2017 SP - 1 EP - 19 AN - OPUS4-42177 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertin, Annabelle T1 - Upper critical solution temperature (UCST)-type thermoresponsive polymers from hydrogen-bonding monomers N2 - UCST-type thermoresponsive polymers (i.e. that phase separate from solution upon cooling) present a tremendous potential not only in aqueous media where they can be used in drug delivery, diagnostic and microfluidic applications, but also in water/alcohol mixtures, where they can be used for instance in sensing systems for alcohol-soluble drugs. However, only a few thermoresponsive polymers have been reported that present an UCST in a relevant temperature range and “green” solvents such as water or ethanol. In this context, acrylamide-based monomers can be very useful building blocks for designing novel non-ionic UCST-type polymers because of their hydrophilic nature (with the appropriate side chain) and propensity to form hydrogen bonds. We will present our latest results on the UCST-type thermoresponsive behaviour of acrylamide- and 2,6-diaminopyridine-based homopolymers and copolymers in water or water/alcohol mixtures, and give some insights about the rational design of UCST polymers relying on H-bonding. T2 - Séminaire Laboratoire de Chimie des Polymères (LCP), UPMC, Paris CY - Paris, France DA - 28.09.2017 KW - UCST-type polymers KW - H-bonding monomers PY - 2017 AN - OPUS4-42478 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertin, Annabelle T1 - Controlled self-assembly of Janus dendrimers via microfluidics N2 - Vesicles self-assembled in water from natural and synthetic phospholipids (liposomes), amphiphilic block copolymers (polymersomes), and more recently amphiphilic Janus dendrimers (dendrimersomes) -5 as hollow soft structures in the nano size regime have attracted increasing interest as they can mimic primitive and contemporary biological membranes, and can be configured into biomimetic nanocapsules with application in nanomedicine such as gene, proteins and drug carriers or theranostics. Compared to other amphiphilic structures, the molecular structure of Janus dendrimers can be precisely controlled: by using the vast range of tools from organic chemistry their size, architecture, density, generation as well as the number of end groups of the individual dendrons can be modified as desired. Unfortunately, the controlled production of the supramolecular aggregates made thereof is still a challenging task. Conventional batch-based techniques such as the solvent injection method or the film hydration method typically go along with a lack of control over mixing and thus over size, morphology and size distribution. The micromixer technology is a promising method for the controlled preparation of supramolecular assemblies as it allows control of mixing at microscale level. In addition, such microfluidic systems benefit from a high mixing efficiency, a low mixing time as well as from a reproducible and continuous synthesis. Herein, we report on the microfluidic-controlled self-assembly of Janus dendrimers as dendrimersomes and the impact of the mixing parameters on the self-assembly process. T2 - 11th Young Scientists' Workshop, Fraunhofer ICT-IMM CY - Mainz, Germany DA - 27.09.2017 KW - Vesicles KW - Dendrimersomes KW - Micromixer PY - 2017 AN - OPUS4-42479 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Szypkowski, Marko ED - Bartmann, Hubertus T1 - Taucher-Handbuch, Technik, Tauchgeräte - Bauteile und Baugruppen für Leichttauchgeräte, Kap. Flaschenventile N2 - In dem Handbuch für Tauchgeräte behandelt das Kapitel "Flaschenventile" alle technisch und rechtlich relevanten Themenbereiche für die Anwender. Hier Fortsetzung Teil 2 KW - Flaschenventile KW - Atemschutz KW - Tauchen KW - Druck KW - Ventile PY - 2017 SN - 978-3-609-75380-5 SP - Kap. III -1.2.3.1.5, 27 EP - 51 PB - Stork Verlag CY - Landsberg am Lech ET - 102 AN - OPUS4-42480 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kovalev, A. A1 - Spaltmann, Dirk A1 - Woydt, Mathias A1 - Meng, Y. T1 - Characterization of low wear on top aperities N2 - The aim of this research is to characterize a surface that has experienced low wear on asperities. The procedure used is similar to an Abbott-Firestone approach and based on functional bearing of projected area, surface area and material volume. Surface features extracted from surface height maps provide more comprehensive information about topography changes due to wear. Thus, they were used to detect low wear volumes on the top of asperities. T2 - The 6th World Tribology Congress CY - Beijing, China DA - 17.09.2017 KW - Simulation KW - Wear KW - Asperities KW - Abbott KW - Firestone PY - 2017 SP - 1 EP - 4 AN - OPUS4-42465 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burbank, John T1 - Reaktive Grenzschichten in metallischen Wälzkontakten N2 - Aus Schmierstoffen gebildete Tribofilme bestimmen das Reibungs- und Verschleißverhalten von Tribosystemen neben der Fresslasttragefähgikeit. Die Kaltverfestigung stellt einen weiteren Mechanismus insbesondere zum Verschleißschutz dar. Unter Wälzreibung wird das funktionale Profil organischer und metallorganischer Tribofilme sowie von Kaltverfestigung verglichen, die auf verschiedenen Stahlmetallurgien innerhalb von 10.000 Überrollungen in einem 2Disk-Prüfstand erzeugt wurden. Dabei wurden Hertzsche Kontaktspannungen ober von P0max=2,14 GPa (FZG14) eingesetzt. T2 - 58. Tribologie-Fachtagung 2017 CY - Göttingen, Germany DA - 25.09.2017 KW - Verschleißschutz KW - Kaltverfestigung KW - Tribofilme PY - 2017 AN - OPUS4-42469 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Spaltmann, Dirk ED - Burbank, J.-T. ED - Woydt, Mathias T1 - Kaltverfestigung und reaktive Grenzschichten in metallischen Wälzkontakten N2 - Aus Schmierstoffen gebildete Tribofilme bestimmen das Reibungs- und Verschleißverhalten von Tribosystemen neben der Fresslasttragefähgikeit. Die Kaltverfestigung stellt einen weiteren Mechanismus insbesondere zum Verschleißschutz dar. Unter Wälzreibung wird das funktionale Profil organischer und metallorganischer Tribofilme sowie von Kaltverfestigung verglichen, die auf verschiedenen Stahlmetallurgien innerhalb von 10.000 Überrollungen in einem 2Disk-Prüfstand erzeugt wurden. Dabei wurden Hertzsche Kontaktspannungen ober von P0max=2,14 GPa (FZG14) eingesetzt. T2 - 58. Tribologie-Fachtagung 2017 CY - Göttingen, Germany DA - 25.09.2017 KW - Kaltverfestigung KW - Wälzreibung KW - Tribofilme PY - 2017 SN - 978-3-9817451-1-5 SP - 229 EP - 242 AN - OPUS4-42470 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias T1 - Tribology in hot steam - for waste heat recovery or for energy harvesting - N2 - The wear rates of self-mated alumina couples show that friction as well as wear is largely determined by the above mentioned hydro-thermal conditions. The presence of water and its amount available in the surrounding system either in liquid or in gaseous form plays a key role for friction and wear behavior and can be beneficial for the tribological profile of steam degradation resistant materials. Hot steam enhances the tribo-chemical formations of oxides and hydroxides on MgO-ZrO2, alumina and antimony impregnated carbon. T2 - The 6th World Tribology Congress - WTC 2017 CY - Beijing, China DA - 17.09.2017 KW - Hot steam KW - Friction KW - Wear behavior PY - 2017 AN - OPUS4-42471 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias ED - Wäsche, Rolf ED - Brandt, Guido ED - Ehrke, Roman ED - Yano, S. ED - Sasaki, S. T1 - Tribology in hot steam N2 - The wear rates of self-mated alumina couples show that friction as well as wear is largely determined by the above mentioned hydro-thermal conditions. The presence of water and its amount available in the surrounding system either in liquid or in gaseous form plays a key role for friction and wear behavior and can be beneficial for the tribological profile of steam degradation resistant materials. Hot steam enhances the tribo-chemical formations of oxides and hydroxides on MgO-ZrO2, alumina and antimony impregnated carbon. T2 - The 6th World Tribology Congress CY - Beijing, China DA - 17.09.2017 KW - Hot steam KW - Friction KW - Wear behaviour PY - 2017 SP - 1 EP - 3 AN - OPUS4-42472 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias T1 - Status of nickel bonded niobium carbide (NbC) as a substitute for cobalt bonded tungsten carbide (WC) as cutting tools and for wear protection N2 - The research and developments on niobium carbide-based hard materials generated grades, which meet the application line for tungsten carbide and showed already a very high potential for many technical applications, especially for wear protection and machining. T2 - The 6th World Tribology Congress - WTC 2017 CY - Beijing, China DA - 17.09.2017 KW - Niobium carbide KW - NbC KW - Cutting tools PY - 2017 AN - OPUS4-42473 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias ED - Huang, S. ED - Vleugels, J. ED - Mohrbacher, H. T1 - Cutting tools and wear protection through nickel bonded niobium carbide (NbC) as a subtitute for cobalt bonded tungsten carbide (WC) N2 - The research and developments on niobium carbide-based hard materials generated grades, which meet the application line for tungsten carbide and showed already a very high potential for many technical applications, especially for wear protection and machining. T2 - The 6th World Tribology Congress - WTC 2017 CY - Beijing, China DA - 17.09.2017 KW - Cutting tools KW - Niobium carbide KW - NbC PY - 2017 SP - 1 EP - 4 AN - OPUS4-42474 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kovalev, A. T1 - Characterization of low wear on top of asperities N2 - The aim of this research is to characterize a surface that has experienced low wear on asperities. The procedure used is similar to an Abbott-Firestone approach and based on functional bearing of projected area, surface area and material volume. Surface features extracted from surface height maps provide more comprehensive information about topography changes due to wear. Thus, they were used to detect low wear volumes on the top of asperities. T2 - The 6th World Tribology Congress - WTC 2017 CY - Beijing, China DA - 17.10.2017 KW - Simulation KW - Wear KW - Asperities KW - Abbott KW - Firestone PY - 2017 AN - OPUS4-42463 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Spaltmann, Dirk T1 - Alternative approach to simulate an entire particle erosion experiment N2 - The cause and type of solid particle erosion varies across different industries and locations in plants, for instance the particles could be volcanic ash in aero-engines, fly ash in boilers, exfoliated scale in steam turbines or mineral matter in oil excavation. In all cases the durability of materials can be improved through better surface engineering and coatings, but the development of these is restricted also due to lack of generic models. In this respect, the simulation of a single impact with finite element methods using 100.000 knots would take about 15 minutes. In order to simulate an entire particle erosion experiment, up to one billion of such impacts would have to be considered. In order to simulate an entire particle erosion experiment, the current work presents an alternative approach capable of calculating about half a billion impacts on a substrate in less than six hours on a standard PC. The predictions of the simulation will be compared to a steel sample at 600°C eroded by aluminum oxide particles with a velocity around 210 m/s. T2 - The 6th World Tribology Congress - WTC 2017 CY - Beijing, China DA - 17.09.2017 KW - Particle erosion KW - Simulation KW - Wear PY - 2017 AN - OPUS4-42448 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Spaltmann, Dirk A1 - Woydt, Mathias T1 - Alternative approach to simulate an entire particle erosion experiment N2 - The cause and type of solid particle erosion varies across different industries and locations in plants, for instance the particles could be volcanic ash in aero-engines, fly ash in boilers, exfoliated scale in steam turbines or mineral matter in oil excavation. In all cases the durability of materials can be improved through better surface engineering and coatings, but the development of these is restricted also due to lack of generic models. In this respect, the simulation of a single impact with finite element methods using 100.000 knots would take about 15 minutes. In order to simulate an entire particle erosion experiment, up to one billion of such impacts would have to be considered. In order to simulate an entire particle erosion experiment, the current work presents an alternative approach capable of calculating about half a billion impacts on a substrate in less than six hours on a standard PC. The predictions of the simulation will be compared to a steel sample at 600°C eroded by aluminum oxide particles with a velocity around 210 m/s. T2 - The 6th World Tribology Congress CY - Beijing, China DA - 17.09.2017 KW - Particle erosion KW - Simulation KW - Wear PY - 2017 SP - 1 EP - 3 AN - OPUS4-42449 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wolter, Christian T1 - A bottom-up approach to study metal sulphides in brake friction materials at higher temperatures N2 - The impact of metal sulphides in brake friction materials on the friction behaviour of disc brakes was studied at two different temperatures and in two different atmospheres using a pin-on-disc device with powder supply. Powder mixtures were prepared by using a bottom-up approach, where magnetite is the main component, in which different metal sulphides are mixed in. At 400 °C, the resulting coefficients of friction are higher in air than in nitrogen atmosphere, which can be attributed to the generation of metal oxides and were confirmed by doing thermal analysis. T2 - The 6th World Tribology Congress - WTC 2017 CY - Beijing, China DA - 17.09.2017 KW - Brake friction materials KW - Artificial third body KW - Metal sulphies PY - 2017 AN - OPUS4-42451 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wolter, Christian T1 - A bottom-up approach to study metal sulphides in brake friction materials at higher temperatures N2 - The impact of metal sulphides in brake friction materials on the friction behaviour of disc brakes was studied at two different temperatures and in two different atmospheres using a pin-on-disc device with powder supply. Powder mixtures were prepared by using a bottom-up approach, where magnetite is the main component, in which different metal sulphides are mixed in. At 400 °C, the resulting coefficients of friction are higher in air than in nitrogen atmosphere, which can be attributed to the generation of metal oxides and were confirmed by doing thermal analysis. T2 - The 6th World Tribology Congress CY - Beijing, China DA - 17.09.2017 KW - Brake friction materials KW - Artificial third body KW - Metal sulphies PY - 2017 SP - 1 EP - 3 AN - OPUS4-42452 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lüth, Peter A1 - Brandes, E. A1 - Frost, K. A1 - Kurth, Lutz A1 - Schmidt, Martin A1 - Michael-Schulz, Heike A1 - Uhlig, S. T1 - CEQAT-DGHS Ringversuchsprogramm für die Chemikaliensicherheit – Methodenvalidierung N2 - Bei der Bewertung der Verlässlichkeit der im Labor gewonnenen Prüfergebnisse spielen Ringversuche eine entscheidende Rolle. Die Bundesanstalt für Materialforschung und –prüfung (BAM) unterstützt deshalb den weiteren Ausbau des Ringversuchsprogramms des im Jahr 2007 gegründeten Kompetenzzentrums zur Qualitätssicherung für Prüfungen von Gefahrgütern und Gefahrstoffen auf physikalische Gefahren (Centre for quality assurance for testing of dangerous goods and hazardous substances, CEQAT-DGHS). Bei allen bisher untersuchten Prüfmethoden besteht ein Verbesserungsbedarf. Die RV müssen daher zunächst auf die Methodenentwicklung, -verbesserung und -validierung und auf die Bestimmung der Messunsicherheit der jeweiligen Prüfmethode abzielen und nicht auf Leistungstests. T2 - 13. Fachtagung Anlagen-, Arbeits- und Umweltsicherheit CY - Köthen, Germany DA - 16.11.2017 KW - Gefahrgut KW - Gefahrstoff KW - Ringversuch KW - Prüfmethode KW - Validierung KW - Qualitätssicherung PY - 2017 SN - 978-3-96057-032-5 SP - 1 EP - 13 CY - Köthen AN - OPUS4-43299 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lüth, Peter T1 - CEQAT-DGHS Ringversuchsprogramm für die Chemikaliensicherheit – Methodenvalidierung N2 - Bei der Bewertung der Verlässlichkeit der im Labor gewonnenen Prüfergebnisse spielen Ringversuche eine entscheidende Rolle. Die Bundesanstalt für Materialforschung und –prüfung (BAM) unterstützt deshalb den weiteren Ausbau des Ringversuchsprogramms des im Jahr 2007 gegründeten Kompetenzzentrums zur Qualitätssicherung für Prüfungen von Gefahrgütern und Gefahrstoffen auf physikalische Gefahren (Centre for quality assurance for testing of dangerous goods and hazardous substances, CEQAT-DGHS). Bei allen bisher untersuchten Prüfmethoden besteht ein Verbesserungsbedarf. Die RV müssen daher zunächst auf die Methodenentwicklung, -verbesserung und -validierung und auf die Bestimmung der Messunsicherheit der jeweiligen Prüfmethode abzielen und nicht auf Leistungstests. T2 - 13. Fachtagung Anlagen-, Arbeits- und Umweltsicherheit CY - Köthen, Germany DA - 16.11.2017 KW - Gefahrgut KW - Gefahrstoff KW - Ringversuch KW - Prüfmethode KW - Validierung KW - Qualitätssicherung PY - 2017 AN - OPUS4-43300 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lüth, Peter T1 - CEQAT-DGHS Ringversuchsprogramm für die Chemikaliensicherheit – Methodenvalidierung N2 - Bei der Bewertung der Verlässlichkeit der im Labor gewonnenen Prüfergebnisse spielen Ringversuche eine entscheidende Rolle. Die Bundesanstalt für Materialforschung und –prüfung (BAM) unterstützt deshalb den weiteren Ausbau des Ringversuchsprogramms des im Jahr 2007 gegründeten Kompetenzzentrums zur Qualitätssicherung für Prüfungen von Gefahrgütern und Gefahrstoffen auf physikalische Gefahren (Centre for quality assurance for testing of dangerous goods and hazardous substances, CEQAT-DGHS). Bei allen bisher untersuchten Prüfmethoden besteht ein Verbesserungsbedarf. Die RV müssen daher zunächst auf die Methodenentwicklung, -verbesserung und -validierung und auf die Bestimmung der Messunsicherheit der jeweiligen Prüfmethode abzielen und nicht auf Leistungstests. T2 - 13. Fachtagung Anlagen-, Arbeits- und Umweltsicherheit CY - Köthen, Germany DA - 16.11.2017 KW - Gefahrgut KW - Gefahrstoff KW - Ringversuch KW - Prüfmethode KW - Validierung KW - Qualitätssicherung PY - 2017 AN - OPUS4-43301 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Volkmar T1 - Sicherheitstechnische Kenngrößen von Gasen und Gasgemischen N2 - Der Beitrag behandelt die sicherheitstechnischen Kenngrößen (STK) für Gase und Gasgemische. Es wird gezeigt, wie STK für den Explosionsschutz experimentell ermittelt und bewertet werden. Insbesondere wird auf die Abhängigkeiten der STK von Druck, Temperatur und Art des Inertgases eingegangen. Anhand von sogenannten Explosionsdiagrammen werden Gasgemische bewertet und Berechnungsverfahren für Explosionsgrenzen, Entzündbarkeit und Oxidationspotential vorgestellt. T2 - DECHEMA-Kurs "DECHEMA-Kurs „Grundlagen und rechtliche Anforderungen des Explosionsschutzes" CY - Frankfurt am Main, Germany DA - 22.11.2017 KW - Gasexplosion KW - Oxidationspotential KW - Explosionsschutz KW - Gefährdungsbeurteilung KW - Sicherheitstechnische Kenngrößen PY - 2017 AN - OPUS4-43321 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bachmann, Marcel T1 - Welding Technology N2 - Presentation of the current activities of the division 9.3 in the field of welding technology and the BAM focus area materials for a chinese delegation of the ministry for industry and information technology (MIIT). T2 - MIIT workshop CY - BAM, Berlin, Germany DA - 28.11.2017 KW - Welding technology PY - 2017 AN - OPUS4-43329 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kowarik, Stefan T1 - Triggering molecular scale processes with light: from photoalignment of molecules to amplification in molecular switches N2 - We present recent results on photoalignment and cooperative molecular switching in thin films and nanofibers. T2 - Seminar am Institut für biomedizinische Optik der LMU München CY - München, Germany DA - 30.11.2017 KW - Molecular switches PY - 2017 AN - OPUS4-43312 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul T1 - Korrosionsbeständige Stähle III - Werkstoffauswahl, Beständigkeitsklassen und aktuelle Fragestellungen N2 - Der Vortrag behandelt zunächst das Vorgehen bei der Beurteilung der Korrosionsbelastung unter atmosphärischen Bedingungen, wobei ausgewählte Einflussfaktoren (Chlorid-Gehalt und Schwefeldioxid-Gehalt) näher betrachtet werden. Anschließend wird die bisherige und die aktualisierte Normung der Werkstoffauswahl am Beispiel des Bauwesens vorgestellt und auf die verschiedenen Beständigkeitsklassen im Bereich der nichtrostenden Stähle eingegangen. Abschließend werden beispielhaft Schadensfälle und aktuelle Fragestellungen vom Fachbereich 7.6 zum Einsatz nichtrostender Stähle vorgestellt und erläutert. T2 - Vortrag in der Vorlesung „Spezielle Werkstoffe“ an der Otto-von-Guericke-Universität CY - Magdeburg, Germany DA - 04.12.2017 KW - Werkstoffauswahl KW - Korrosionsbelastung KW - Nichtrostender Stahl KW - KorroPad KW - Bauwesen KW - Normung PY - 2017 AN - OPUS4-43349 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dieck, S. A1 - Ecke, M. A1 - Rosemann, Paul A1 - Halle, T. T1 - Enhanced properties of martensitic stainless steel due to austenite reversion N2 - The novel heat treatment concept of “Quenching and Partitioning” (Q&P) enables producing low alloyed martensitic steels with high strength and formability. Therefore austenite, retaining from a quenching temperature between Mf and Ms, is stabilised by carbon diffusion. This stabilised austenite transforms in martensite (TRIP effect) under mechanical loading. Current investigations on the Q&P heat treatment of martensitic stainless steels reveal a further enhancement of mechanical properties due to higher amounts of austenite. Thus a tensile strength of 1.800 MPa and a maximum elongation of 20 % are possible, while mechanical properties under compression are much higher due to a distinct SD effect. The presentation aims to gain a further understanding of the Q&P heat treatment and the resulting mechanical properties for the steel X46Cr13, especially the mechanical behaviour under dynamic mechanical loading condition. Results of drop work and Split Hopkinson Pressure Bar test confirms the findings of quasi static compression test. Furthermore, Charpy impact tests show higher impact toughness compared to the common heat treatment of quenching and tempering (Q&T). Complementary investigations indicate a higher corrosion resistance of Q&P compared to Q&T. T2 - 12th International Nordmetall Colloquium CY - Chemnitz, Germany DA - 05.12.2017 KW - Corrosion resistance KW - Heat treatment KW - Martensite KW - Quenching and partitioning KW - Stainless steel KW - KorroPad PY - 2017 AN - OPUS4-43339 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wäsche, Rolf T1 - Colloidal processing of Nbc cermets with Ni binder N2 - Niobium-titanium carbide cermets with nickel binder have been prepared by colloidal processing in water without a milling step by using Poly-diallyl-dimethyl-ammonium chloride (Poly-DADMAC) as a dispersant. Homogeneous microstructures with relative densities larger than 99% of the theoretical density have been achieved by gas pressure sintering in argon atmosphere. However, mechanical properties like hardness and strength were slightly decreased due to precipitation of free carbon. T2 - ISNT2017 & ISSNOX5 - 9th International Symposium on Nitrides & 5th International Symposium on SiAlONS and Non-Oxides CY - Sapporo, Japan DA - 27.08.2017 KW - Niobium carbide KW - Colloidal processing KW - Nckel binder KW - Hardness PY - 2017 AN - OPUS4-42152 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 47, Heft 3 T3 - Amts- und Mitteilungsblatt der BAM - 3/2017 KW - Zulassungen KW - Zertifikate KW - Richtlinien KW - Ausnahmegenehmigungen KW - Festlegungen PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-421619 SN - 0340-7551 VL - 47 IS - 3 SP - 455 EP - 512 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-42161 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Maierhofer, Christiane A1 - Krankenhagen, Rainer A1 - Röllig, Mathias A1 - Unnikrishnakurup, Sreedhar A1 - Monte, C. A1 - Adibekyan, A. A1 - Gutschwager, B. A1 - Knazowicka, L. A1 - Blahut, A. A1 - Gower, M. A1 - Lodeiro, M. A1 - Baker, G. A1 - Aktas, A. T1 - Einfluss thermischer und optischer Materialeigenschaften auf die Charakterisierung von Fehlstellen in Faserverbundwerkstoffen mit aktiven Thermografieverfahren T1 - Influence of thermal and optical material properties on the characterization of defects in fiber reinforced composites with active thermography methods N2 - In diesem Beitrag werden zerstörungsfreie Untersuchungen mittels aktiver Thermografie an Probekörpern aus CFK und GFK mit unterschiedlichen künstlichen Fehlstellen vorgestellt. Dabei wird die zeitliche und örtliche Temperaturverteilung nach der Erwärmung mit Blitzlampen oder mit einem Infrarot-Strahler mit einer Infrarot-Kamera erfasst. Zur späteren Rekonstruktion der Messdaten wurde ein numerisches Modell entwickelt. Dazu war die Bestimmung der thermophysikalischen und optischen Materialeigenschaften erforderlich, was in diesem Beitrag ebenfalls beschrieben wird. Die Ergebnisse der numerischen Modellierung werden mit den experimentellen Untersuchungen der aktiven Thermografie verglichen. Weiterhin werden die experimentellen Untersuchungen hinsichtlich der beiden Materialsysteme CFK und GFK und unter Berücksichtigung der Teiltransparenz des GFK-Materials sowie der unterschiedlichen Anregungsquellen bewertet. N2 - This paper presents results of the non-destructive evaluation of CFRP and GFRP test specimens with various artificial defects using active thermography. After heating the specimens with flash lamps or with an infrared radiator, the temporal and spatial resolved temperature distribution is recorded with an infrared camera. For the reconstruction of the experimental data, a numerical model was developed. For the numerical simulations, the thermal and optical material parameters had to be determined, which is described in this contribution as well. The results of numerical modelling are compared to experimental data of active thermography. Additionally, the experimental results are assessed related to the two materials CFRP and GFRP by considering the partial transmissivity of the GFRP material, and to the different excitation sources. T2 - Temperatur 2017 CY - Berlin, Germany DA - 17.05.2017 KW - Zerstörungsfreie Prüfung KW - Aktive Thermografie KW - Faserverbundwerkstoffe (CFK, GFK) KW - Numerische Simulation PY - 2017 DO - https://doi.org/10.1515/teme-2017-0078 SN - 0171-8096 SN - 2196-7113 VL - 85 IS - 1 SP - 13 EP - 27 PB - DE GRUYTER CY - Oldenburg AN - OPUS4-42395 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kirner, Sabrina V. T1 - Mimicking bug-like surface structures and their fluid transport produced by ultrashort laser pulse irradiation of steel N2 - Ultrashort laser pulses with durations in the fs- to ps-range were used for large area surface processing of steel aimed at mimicking the morphology and extraordinary wetting behaviour of bark bugs (Aradidae) found in nature. The processing was performed by scanning the laser beam across the surface of initially polished flat sample surfaces. A systematic variation of the laser processing parameters (peak fluence, scan velocity, line overlap) allowed the identification of different regimes associated with characteristic surface morphologies (laser-induced periodic surface structures (LIPSS), grooves, spikes, etc.). Additionally, we show that different laser processing strategies, varying laser wavelength, pulse duration and repetition rates, allowed to achieve a range of morphologies that resemble different structures found in bark bugs. For identifying the ideal combination of parameters for mimicking bug-like structures, the surfaces were inspected by optical and scanning electron microscopy. Complementary to the morphology study, the wetting behaviour of the surface structures for water and oil was examined intensively in terms of philic/-phobic nature and fluid transport. With these results in hand, tribological tests were carried out investigating the wear resistance of the laser-induced nano- and microstructures. Our results demonstrate a route towards reproducing complex structures inspired by nature and their functional response in technologically relevant materials. T2 - E-MRS Spring Meeting 2017, Symposium X: New frontiers in laser interaction: from hard coatings to smart materials CY - Strasbourg, France DA - 22.05.2017 KW - Femtosecond laser ablation KW - Laser-induced periodic surface structures (LIPSS) KW - Biomimetics KW - Fluid transport KW - Steel PY - 2017 AN - OPUS4-42354 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kirner, Sabrina V. T1 - Applications of laser-induced periodic surface structures (LIPSS) N2 - Applications of laser-induced periodic surface structures (LIPSS, ripples) upon irradiation of solid materials by fs-laser pulses are reviewed. This includes the colorization of technical surfaces, the control of surface wetting, the mimicry of the natural texture of animal integuments for realizing specific fluid transport functionalities, the tailoring of surface colonization by bacterial biofilms, and the improve-ment of the tribological performance of nanostructured metal surfaces. T2 - 7th International LIPSS Workshop 2017 CY - Cottbus, Germany DA - 28.09.2017 KW - Laser-induced periodic surface structures (LIPSS) KW - Laser ablation KW - Nanostructures KW - Surface functionalization PY - 2017 AN - OPUS4-42356 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kirner, Sabrina V. T1 - Laser-induced periodic surface structures on steel for tribological applications N2 - Laser-induced periodic surface structures (LIPSS) can be generated by irradiation of almost any material with linearly polarized laser beams, particularly when using ultrashort laser pulses. Within this work, different types of steel were irradiated at optimized conditions for the processing of large surface areas. For these nanostructured surfaces, the coefficient of friction (COF) using different lubricants was determined and the corresponding wear tracks were characterized by scanning electron microscopy (SEM). Our experiments provide a qualification of the tribologicalperformance of the fs-LIPSS on different steel surfaces, which are relevant for technical applications. T2 - International Conference on Laser Ablation (COLA) CY - Marseille, France DA - 3.09.2017 KW - Femtosecond laser ablation KW - Laser-induced periodic surface structures (LIPSS) KW - Tribology KW - Friction and wear KW - Steel PY - 2017 AN - OPUS4-42358 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kirner, Sabrina V. T1 - LiNaBioFluid Laser-induced nanostructures as biomimetic model of fluid transport in the integument of animals N2 - Laser-induced Nanostructures as Biomimetic Model of Fluid Transport in the Integument of Animals”, aims on laser-fabrication of biomimetic surfaces with unique wetting properties, which are inspired by the hierarchical micro- and/or nano- structures of animal body surfaces. LiNaBioFluid is a Research and Innovation Action funded by the European Commissions’ Horizon 2020 - FET Open Programme, which supports early-stage research on any idea for a new technology (Grant Agreement no: 665337). It brings together 7 partners from 4 different countries and is strongly interdisciplinary combining renowned experts from the fields of zoology, physics, mechatronics, life sciences, materials sciences, laser-matter interaction, production technology, tribology, and biomimetics. www.laserbiofluid.eu/ T2 - Science Sets Sail CY - Baltic Sea DA - 2.08.2017 KW - Laser-induced periodic surface structures (LIPSS) KW - EU H2020 project KW - Biomimetics KW - Wetting KW - Tribology KW - Friction and wear KW - Laser ablation PY - 2017 AN - OPUS4-42359 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rabe, Torsten T1 - Improved microstructure and strength of dry-pressed advanced ceramics by controlled slurry destabilization and ultrasonic atomization N2 - Spray drying of ceramic slurries aims for soft and free-flowing granules with homogenous microstructure neither containing voids nor hard shells suitable for uniaxial and isostatic pressing. The controlled destabilization of the slurries was introduced, since the unwanted formation of hard granules with voids donut-like shape could be drastically reduced. Spray drying of such modified slurries resulted in soft granules and finally leaded to sintered bodies with improved microstructure, density and strength. Optimized slurries were atomized in a laboratory spray dryer (Hi-Tec, Niro, Denmark) both with a commercial two stream nozzle and an adapted ultra sound atomization unit. Potential advantages of the ultra sound nebulization are investigated for model systems of alumina, zirconia and a ZTA composite while focusing on solids content of slurries, yield, and granule properties (size distribution, flowability, shape, microstructure, pressability) as well as the final sinter body properties (density, microstructure, strength). Using ultrasound nozzles in spray drying of identical slurries, as before tested and optimized for a two stream nozzle atomization process, resulted in a more suitable size distribution for dry pressing (less particles below 20 µm), a better flowability and a higher yield. Furthermore the sinter bodies produced of the ultra sound granules have higher sintered density, more homogenous microstructure without large pores and higher strength. T2 - EUROMAT, European Congress and Exhibition on Advanced Materials and Processes CY - Thessaloniki, Greece DA - 17.09.2017 KW - Granulation KW - Dry-pressing KW - Slurry KW - Ultrasonic atomization PY - 2017 AN - OPUS4-42299 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Untersuchungen zur Beständigkeit von Elastomeren in Biokraftstoffen und Heizöl N2 - Ziel dieser Untersuchungen war die Bewertung der Beständigkeit häufig eingesetzter Dichtungswerkstoffe, wie Fluorkautschuk (FKM), Fluorsiliconkautschuk (FVMQ), Siliconkautschuk (VMQ), Ethylen-Propylen-Dien-Kautschuk (EPDM), Chloroprenkautschuk (CR), chlorsulfoniertes Polyethylen (CR), Butylkautschuk (IIR), Acrylnitril-Butadien-Kautschuk (NBR), Polyes-terurethankautschuk (PUR) und Polyamid (PA) in Kraftstoffen und Heizöl mit und ohne bioge-ne Zusätze bei 20 °C, 40 °C und 70 °C. E10 (Kraftstoff mit max. 10 % Ethanol), E85 (Kraftstoff mit 85 % Ethanol), Dieselkraftstoff mit max. 5 % Biodiesel, Super mit max. 5 % Ethanol, un-gealtertes und gealtertes B10 (Heizöl mit 10 % Biodiesel) sowie zum Vergleich reiner Dieselkraftstoff, Heizöl und Kraftstoff Super plus zählten zu den Testsubstanzen. Masse, Zugfestigkeit und Bruchdehnung wurden von den Prüfkörpern vor und nach der 84-tägigen Auslagerung in den Kraftstoffen und Heizöl bestimmt. Die visuelle Begutachtung einiger Elastomerprüfkörper zeigte eindeutig die hohe Quellung bis zur partiellen Auflösung. Die Shore-Härte A und D (für PA) der Prüfkörper wurden vor und nach der 42-tägigen Auslagerung in den Kraftstoffen bestimmt. In den internationalen Normen wird zur Bewertung der Beständigkeit von Elastomeren kein Grenzwert der Reduzierung der Zugeigenschaften und der Shore-Härte definiert. Deshalb wurde für die Beständigkeitsbewertung ein Grenzwert von 15 % festgelegt. Zusammenfassend kann die Aussage getroffen werden, dass die Beständigkeit der Fluorpolymere FKM und FVMQ in den Kraftstoffen und Heizöl mit und ohne biogene Zusätze die beste ist. T2 - Merseburger Elastomertage elastoMER 2017 CY - Merseburg, Germany DA - 27.09.2017 KW - Elastomere KW - Beständigkeit KW - Biokraftstoffe KW - Heizöl PY - 2017 AN - OPUS4-42347 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reinemann, Steffi T1 - Optimierung industrieller Korundschleifprozesse zur Sicherstellung der Korrosionsbeständigkeit nichtrostender Stähle N2 - In dem Vortrag wird das AiF-Vorhaben 18823 N/1 vorgestellt und der aktuelle Fortschritt zum Einfluss von Schleifprozessen auf die Korrosionsbeständigkeit nichtrostender Stähle präsentiert. T2 - Arbeitskreissitzung „Korrosionsuntersuchung und -überwachung“ des GfKORR e. V. CY - Magdeburg, Germany DA - 21.11.2017 KW - Korrosion KW - Corrosion KW - Korundschleifen KW - Corundum grinding KW - Nichtrostende Stähle KW - Stainless steels PY - 2017 AN - OPUS4-43050 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schulte, Petra T1 - Physikalische Gefahren: Einstufungskriterien, Prüfmethoden, Vergleich mit Gefahrgutvorschriften N2 - Vorgehensweise und Verfahren für die Validierung von Informationen zur Bewertung der Eigenschaften von Stoffen und Gemischen, die zu einer Einstufung und Kennzeichnung der physikalischen Gefahren nach der CLP-Verordnung (Verordnung (EG) Nr. 1272/2008) führen. T2 - GHS/CLP-Basisseminar - Einstufen und Kennzeichen mit dem GHS (CLP-Verordnung) CY - Wolfsburg, Germany DA - 05.09.2017 KW - Einstufung KW - Kennzeichnung KW - GHS KW - CLP KW - Prüfmethoden KW - Gefahrenklasse KW - Gefahreneigenschaften PY - 2017 AN - OPUS4-43052 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ziegler, Mathias T1 - Laser-Thermografie – Von der flächigen zur strukturierten Anregung N2 - Im Bereich der optisch angeregten Thermografie haben sich Blitzlampen (impulsförmig-flächige Erwärmung) und Halogenlampen (moduliert-flächige Erwärmung) für die spezifischen Regime Impuls- und Lockin-Thermografie etabliert. Mittels eines rasternden fokussierten Lasers wird die Flying-spot Laserthermografie z.B. zur Risserkennung (Dauerstrichbetrieb) und die photothermische Materialcharakterisierung (hochfrequent moduliert)implementiert. Durch die Verfügbarkeit neuer Technologien (schnelle und hochauflösende IR-Kameras, brillante innovativer Lichtquellen und performante Datenakquisitions- und Verarbeitungstechnik) wird ein Paradigmenwechsel von den getrennt voneinander stehenden photothermischen und thermografischen Techniken hin zu einer einheitlichen quantitativen Mess-und Prüftechnik ermöglicht, die schneller und präziser ist. Ähnlich wie ein LED-Array, jedoch mit einer um zwei Größenordnungen höheren Bestrahlungsstärke, steht jetzt eine neuartige brillante Laserquelle, das VCSEL-Array (vertical-cavity surface-emitting laser) zur Verfügung, welches die starke Beschränkung der zeitlichen Dynamik der etablierten Lichtquellen aufhebt und gleichzeitig spektral sauber von der Detektionswellenlänge getrennt ist. Es vereint somit das schnelle zeitliche Verhalten eines Diodenlasers mit der hohen optischen Bestrahlungsstärke und dem großen Beleuchtungsbereich von Blitzlampen. Darüber hinaus kann die Erwärmung auch strukturiert vorgenommen werden, da einzelne Bereiche des VCSEL-Arrays unabhängig voneinander angesteuert werden können. Dieser neue Freiheitsgrad ermöglicht die Entwicklung ganz neuer thermografischer ZfP-Verfahren. T2 - Thermographie-Kolloquium 2017 CY - Berlin, Germany DA - 28.09.2017 KW - Thermografie KW - Laser KW - Zerstörungsfreie Prüfung KW - VCSEL KW - Photothermisch PY - 2017 AN - OPUS4-43115 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lehmann, Jens A1 - Leonhard, H. T1 - Korrosionsschutz bekennt Farbe - Schnelltest auf Korrosionsgefahr bei nicht rostenden Stählen N2 - In Chemieanlagen ist die Passivschicht von Rohrsystemen und Behältern aus nichtrostendem Stahl nicht nur durch den rauen Produktionsalltag gefährdet. Auch im Neuzustand können Schäden entstehen, bspw. durch Schleifvorgänge oder eine unvollständige Entfernung von Anlauffarben nach dem Schweißen. TÜV SÜD Chemie Service beteiligte sich an der Prüfung eines von der Bundesanstalt für Materialforschung und -prüfung (BAM) entwickelten Korrosionsschnelltests. KorroPads liefern in nur 15 Minuten eine valide Aussage zum Zustand der Passivschicht auf den Werkstoffoberflächen. KW - Nichtrostender Stahl KW - Korrosionsschnelltest KW - KorroPad KW - Passivschicht PY - 2017 SN - 0340-9961 VL - 46 IS - 11 SP - 46 EP - 48 PB - Hüthig GmbH CY - Heidelberg AN - OPUS4-43120 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schulte, Petra T1 - Kritische Bewertung der Prüfergebnisse in chemikalienrechtlichen Verfahren: Wie agiert die Behörde? Welche Folgen haben die Ergebnisse für die Rechtsetzung? N2 - Mit nicht-konformen oder schlecht dokumentierten Prüfergebnissen können weder Behörden noch Unternehmen etwas anfangen. Belastbare und eindeutige Informationen aus den Registrierungsdossiers sind entscheidend, damit industrielle und gewerbliche Verwender der Stoffe das Gefahrenpotenzial einschätzen und ggf. Maßnahmen zum Schutz von Menschen und Umwelt treffen können. Darüber hinaus benötigen die Behörden verlässliche Daten aus den Registrierungen, um ihrer Verantwortung bei der Identifizierung regulierungsbedürftiger Stoffe nachkommen zu können. T2 - 13. Fachtagung "Anlagen-, Arbeits- und Umweltsicherheit" CY - Köthen, Germany DA - 16.11.2017 KW - Prüfmethoden KW - Einstufung KW - REACH KW - CLP KW - Registrierungsdossiers KW - SIEF KW - Qulitätssicherung KW - IUCLID KW - ECHA KW - OECD PY - 2017 SN - 978-3-96057-032-5 SP - 1 EP - 6 CY - Köthen AN - OPUS4-43078 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schulte, Petra T1 - Kritische Bewertung der Prüfergebnisse in chemikalienrechtlichen Verfahren: Wie agiert die Behörde? Welche Folgen haben die Ergebnisse für die Rechtsetzung? N2 - Mit nicht-konformen oder schlecht dokumentierten Prüfergebnissen können weder Behörden noch Unternehmen etwas anfangen. Belastbare und eindeutige Informationen aus den Registrierungsdossiers sind entscheidend, damit industrielle und gewerbliche Verwender der Stoffe das Gefahrenpotenzial einschätzen und ggf. Maßnahmen zum Schutz von Menschen und Umwelt treffen können. Darüber hinaus benötigen die Behörden verlässliche Daten aus den Registrierungen, um ihrer Verantwortung bei der Identifizierung regulierungsbedürftiger Stoffe nachkommen zu können. T2 - 13. Fachtagung "Anlagen-, Arbeits- und Umweltsicherheit" CY - Köthen, Germany DA - 16.11.2017 KW - Prüfmethoden KW - Einstufung KW - REACH KW - CLP KW - Registrierungsdossiers KW - SIEF KW - Qulitätssicherung KW - IUCLID KW - ECHA KW - OECD PY - 2017 AN - OPUS4-43081 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul T1 - Korrosionsbeständige Stähle I - Grundlagen, Passivität und Legierungselemente - N2 - Der Vortrag behandelt zunächst die wesentlichen Grundlagen der elektrolytischen Korrosion, die für das Verständnis der Eigenschaften korrosionsbeständiger (nichtrostender) Stähle notwendig sind. Anschließend wird das Phänomen der Passivität vorgestellt und die Wirkung von Legierungselementen auf Gefüge und Korrosionsbeständigkeit erläutert. T2 - Vortrag in der Vorlesung „Spezielle Werkstoffe“ an der Otto-von-Guericke-Universität CY - Magdeburg, Germany DA - 09.11.2017 KW - Korrosion KW - Nichtrostender Stahl KW - Passivität KW - Legierungselemente PY - 2017 AN - OPUS4-43139 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul T1 - Korrosionsbeständige Stähle II - Korrosionserscheinungen und Werkstoffklassen - N2 - Der Vortrag behandelt zunächst die wichtigsten lokalen Korrosionserscheinungen (Spaltkorrosion, Interkristalline Korrosion, Lochkorrosion und Spannungsrisskorrosion), die bei korrosionsbeständigen (nichtrostenden) Stählen auftretenden können und gibt wichtige Hinweise zu deren Vermeidung. Außerdem werden die verschiedenen Werkstoffklassen (Ferrite, Austenite, Martensite und Duplexstähle) im Bereich der nichtrostenden Stähle vorgestellt und auf die Eigenschaften und Besonderheiten eingegangen. T2 - Vortrag in der Vorlesung „Spezielle Werkstoffe“ an der Otto-von-Guericke-Universität CY - Magdeburg, Germany DA - 16.11.17 KW - Korrosion KW - Nichtrostender Stahl KW - KorroPad KW - Lochkorrosion KW - Interkristalline Korrosion KW - Spaltkorrosion KW - Korrosionsschutz KW - Werkstoffklassen PY - 2017 AN - OPUS4-43140 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul T1 - KorroPad-Prüfung - Anwendungen aus Industrie und Forschung - N2 - Mit der KorroPad-Prüfung kann die Lochkorrosionsbeständigkeit nichtrostender Stähle auf sehr einfache, schnelle und kostengünstige Weise eingeschätzt werden. Das Kor-roPad ist damit für Hersteller, Verarbeiter und Anwender nichtrostender Stähle eine interessante Alternative zu zeitintensiven Langzeitversuchen und komplexe elektrochemischer Untersuchungsmethoden. Die prinzipiellen Funktionsweise der KorroPad-Prüfung wird im Vortrag beschrieben, um anschließend verschiedene Anwendungen aus Industrie und Forschung vorzustellen. Exemplarisch werden dazu die Bewertung von Schleif- und Passivierungsprozessen, die Qualitätskontrolle der Wärmebehandlung und Oberflächenbearbeitung von Schneidwaren sowie die Optimierung der Schweißnaht-Nachbehandlung vorgestellt. Mit der KorroPad-Prüfung lassen sich aber auch werkstoff- und gefügebedingte Einflüsse auf die Lochkorrosionsbeständigkeit gezielt untersuchen. Dies wird an Beispielen aus aktuellen Forschungsprojekten dargestellt. Die abschließend dargestellte Charakterisierung vom Sensibilisierungsverhalten mit der KorroPad-Prüfung ist verdeutlicht das breite Anwendungsspektrum bei der Charakterisierung von nichtrostenden Stählen. T2 - Arbeitskreissitzung „Korrosionsuntersuchung und -überwachung“ des GfKORR e. V. CY - Magdeburg, Germany DA - 21.11.2017 KW - Korrosion KW - Nichtrostender Stahl KW - KorroPad KW - Schneidwaren KW - Oberflächenbehandlung KW - Lochkorrosion KW - Wärmebehandlung KW - Sensibilisierung KW - EPR PY - 2017 AN - OPUS4-43141 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul T1 - Referenzmaterialien für die Charakterisierung nichtrostender Stähle N2 - Im Vortrag wird ein innovativer Ansatz zur Herstellung von Referenzmaterialien für systematische Grundlagenuntersuchungen und Methodenentwicklungen vorgestellt. Dieser Ansatz basiert auf der Verwendung eines Lichtbogenschmelzofens (Arc-Melter), der zur Legierungsvariation bei nichtrostenden Stählen verwendet wurde. In Abhängigkeit vom Chromgehalt wurden zunächst Ergebnisse der elektrochemisch potentiodynamischen Reaktivierung (EPR) und der KorroPad-Prüfung vorgestellt, die neue Einblicke zur Nachweisgrenze beider Verfahren liefern. Anschließend wurde der Einfluss vom Schwefelgehalt auf die Lochkorrosionsbeständigkeit dargestellt und dabei gezeigt, dass die in den Normen festgeschriebenen Grenzwerte deutlich zu hoch sind. Darüber hinaus wurden zukünftig geplante Arbeiten vorgestellt, die mit diesem Ansatz möglich sind. T2 - Arbeitskreissitzung „Korrosionsuntersuchung und -überwachung“ des GfKORR e. V. CY - Magdeburg, Germany DA - 21.11.2017 KW - Referenzmaterialien KW - Lichtbogenschmelzofen KW - Nichtrostender Stahl KW - Korrosion KW - KorroPad KW - EPR KW - Nachweisgrenze KW - Lochkorrosion PY - 2017 AN - OPUS4-43142 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Michael-Schulz, Heike T1 - Polymerizing Substances N2 - Polymerizing substances are classified in different classes of the UN Recommendations on the Transport of Dangerous Goods. Based on incidents a new division 4.1 for polymerizing substances, which are not meet the criteria of the Classes 1-8, was implemented in the regulations. In the lecture, the criteria and the determination of the SAPT (self-accelerating polymerization temperature are discussed. T2 - IGUS EOS Meeting CY - Rijswijk, The Netherlands DA - 24.04.2017 KW - Polymerizing substances KW - Determination KW - SAPT KW - Classification PY - 2017 AN - OPUS4-43072 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Michael-Schulz, Heike T1 - Anschlagsfähige Ausgangsstoffe und Monitoringverfahren N2 - Es werden der Anwendungsbereich der Verordnung (EU) Nr. 98/2013 sowie das Monitoringverfahren erläutert. T2 - 12. Informationsveranstaltung "Sprengstoffe und Pyrotechnik" CY - Horstwalde/Berlin, Germany DA - 18.05.2017 KW - Verordnung (EU) Nr. 98/2013 KW - Precursor KW - Monitoring PY - 2017 AN - OPUS4-43073 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Michael-Schulz, Heike T1 - Selbstzersetzliche Stoffe und polymerisierende Stoffe N2 - Selbstzersetzliche Stoffe werden auf Grund ihres Gefahrengrades in sieben Typen eingeteilt. Die Typen reichen von Typ A, der nicht zur Beförderung in der Verpackung, in der er geprüft worden ist, zugelassen ist, bis zu Typ G, der nicht den Vorschriften für selbstzersetzliche Stoffe der Klasse 4.1 unterliegt. Die Zuordnung der selbstzersetzlichen Stoffe der Typen B bis F steht in unmittelbarer Beziehung zu der zulässigen Höchstmenge in einer Verpackung. Die für die Zuordnung anzuwendenden Grundsätze sowie die anwendbaren Zuordnungsverfahren, Prüfmethoden und Kriterien werden erläutert. Aufgrund von Vorkommnissen wurde für alle polymerisierenden Stoffe, die nicht einer der Klasse 1 – 8 der Transportvorschriften zu zuordnen sind, eine neue Unterklasse 4.1 „Polymerisierende Stoffe“ in die Transportvorschriften implementiert. Die Kriterien für eine Einstufung in diese Klasse sowie das Bestimmung der SAPT (selbst beschleunigende Polymerisation) werden erläutert. T2 - SUMDAT-Treffen CY - Langenfeld, Germany DA - 30.03.2017 KW - Selbstzersetzliche Stoffe KW - Einstufung KW - SADT KW - SAPT KW - Polymerisierende Stoffe PY - 2017 AN - OPUS4-43075 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Höhne, Patrick T1 - Strategies to improve spray dried multi-component granules N2 - Dry pressing of ceramic materials requires homogeneously soft granules with good flowability to allow rapid die filling and to avoid packing defects. Spray-drying granulation appears to be the best method for obtaining granules with high flowability in industrial scale. But, strength reducing internal microstructural defects caused by spray-dried granules with hollow and hard shells are often observed using nano and/or multi-component starting powders. Using the example of a ZTA composite, the potential of slurry optimization, ultrasound atomization and infrared drying for better granule properties and compaction behavior were investigated. Starting granules produced in a conventional spray dryer (Niro, Denmark) with a two fluid nozzle showed typical defects like large central pores and dimples. The early step of slurry preparation already possesses an essential optimization possibility in the form of stability adjustments. Granule compaction was clearly improved upon a specific reduction in slurry stability. The second optimization opportunity to improve the granule quality was the atomization step. Implementation of an ultrasound atomizing unit into the conventional spray dryer positively affected granule size distribution and therefor flowability and as well granule yield. But, a combination of both process optimizations delivered the best sinter bodies with highest density and strength due to further reduction in maximum size and fraction of pores. As last step of a spray drying process, the drying is the focus of further investigations. A current setup implying a spray dryer prototype utilizes stacked infrared heater in a countercurrent setup delivering a further increase in granule yield and enduring spraying process stability. T2 - 93. Jahrestagung der Deutschen Keramischen Gesellschaft CY - München, Germany DA - 10.04.2018 KW - Spray drying KW - Granules KW - Destabilization KW - Ultrasound PY - 2018 AN - OPUS4-44700 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nützmann, Kathrin A1 - Kranzmann, Axel A1 - Stephan-Scherb, Christiane T1 - The influence of chromium on early high temperature corrosion of ferritic alloys under SO₂ atmosphere N2 - Comprehensive insights into the early stages of corrosion mechanisms provide fundamental knowledge to further understand and model long time material behaviour. The present work studies the early stages of combined oxidation and sulphidation of ferritic model alloys for time scales up to 250 h at 650 °C to observe the influence of chromium during the corrosion under SO2. Model alloys were used to focus on the reaction of the intended elements: Fe, Cr, S, and O. Pure iron simultaneously forms magnetite and iron sulphide in an early stage of corrosion, covered by a pure oxide layer after 100 h. Iron with 13 wt% Cr shows hematite and mixed Fe-Cr-oxides first, before sulphides nucleate in the inner corrosion zone. With increasing ageing time a magnetite layer is observed below the hematite layer. Quantitative phase fractions of all corrosion products observed were determined from cross section images. Characterization of the Fe13Cr corrosion scale by FIB revealed a highly porous structure in the inner corrosion zone where Cr-rich (Fe, Cr)-sulphides are present, and caused the scale to spall easily. KW - Early stages KW - Sulphidation KW - High temperature corrosion PY - 2018 DO - https://doi.org/10.1080/09603409.2018.1446705 SN - 0960-3409 VL - 36 IS - 6 SP - 558 EP - 568 PB - Taylor & Francis AN - OPUS4-44707 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nützmann, Kathrin A1 - Kranzmann, Axel A1 - Stephan-Scherb, Christiane T1 - Real time investigation of high temperature corrosion of ferritic alloys in SO2-gas N2 - The ageing of Fe-Cr model alloys in 0.5 % SO2 and 99.5 % Ar atmosphere was investigated to aim in a fundamental and systematic analysis of the combined oxidation and sulfidation mechanism. The crystallization and reaction paths for oxide and sulfide formation were followed in-situ by energy dispersive X-ray diffraction (EDXRD) in an early stage of corrosion (30 s – 24 h). For this technique, high energetic white synchrotron X-ray radiation (10-100 keV) was used as radiation source. Diffraction pattern were collected continuously in an early stage of corrosion up to 24 h during the complete ageing experiment. The crystalline phases, growing on top of the coupons, were identified directly via their specific dhkl values. The evolution of the extracted integral intensities of specific reflections of the corrosion products as a function of time access direct information about the kinetics of the nucleation and growth. The results presented here show for iron with 2 wt% Cr wuestite formation first. Wuestite vanishes after 10 min of reaction only and magnetite and hematite appear. Magnetite formation proceeds simultaneously with sulfide formation. Sulfides growth proceeds after an incubation time, which differs for low alloyed (2 wt% Cr) and high alloyed (9 wt% Cr) material. T2 - EUROCORR CY - Prague, Czech Republic DA - 03.09.2017 KW - In situ KW - Diffraction KW - Corrosion PY - 2017 SP - 79746 AN - OPUS4-44708 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Szypkowski, Marko T1 - Abriss von Flaschenventilen bei Atemluftflaschen N2 - Beim Abreißen von Flaschenventilen an Druckgasflaschen wird sehr viel Energie frei. Im Beitrag wird auf Unfälle im Zusammenhang mit Atemschutzgeräten und der Prävention eingegangen. KW - Flaschenventile KW - Atemschutz KW - Tauchen KW - Druck KW - Ventile PY - 2018 VL - 52 IS - 1 SP - 10 EP - 15 PB - Landesverband der Freiwilligen Feuerwehren Südtirols CY - Vilpian AN - OPUS4-44665 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lugovtsova, Yevgeniya A1 - Prager, Jens T1 - Structural health monitoring of composite pressure vessels using guided ultrasonic waves N2 - Composite pressure vessels are important components in the storage of gases under high pressure. Among others, a common type of pressure vessel is made of a metal liner overwrapped with a fibre-reinforced plastic material. Conventional hydrostatic tests, used to assess the integrity of pressure vessels, may overstress the material and thus reduce the remaining lifetime of the tested component. Therefore, a truly non-destructive structural health monitoring (SHM) system would not only ensure a safer usage and extended lifetime, but also remove the necessity for periodic inspection and the testing of pressure vessels. The authors propose the use of guided ultrasonic waves, which have the potential to detect the main damage types, such as cracking in the metal liner, fibre breaks and composite matrix delamination. For the design of such an SHM system, multimodal ultrasonic wave propagation and defect-mode interaction must be fully understood. In this paper, simulation results obtained by means of finite element modelling (FEM) are presented. Based on the findings, suggestions are made regarding appropriate wave modes and their interaction with different flaw types, as well as the necessary excitation and suitable sensor configurations. Finally, a first approach for a reliable SHM system for composite pressure vessels is suggested. T2 - First World Congress on Condition Monitoring (WCCM) CY - London, UK DA - 13.06.2017 KW - Composite materials KW - Pressure tanks KW - Condition monitoring PY - 2018 DO - https://doi.org/10.1784/insi.2018.60.3.139 SN - 1354-2575 VL - 60 IS - 3 SP - 139 EP - 144 PB - The British Institute of Non-Destructive Testing CY - Northampton, UK AN - OPUS4-44605 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schlegel, Moritz-Caspar T1 - Elektro"älter"geräte N2 - Inhalte: (i) Gründe für Ressourceneffizienzanforderungen im Ökodesign. (ii) Bisherige und zukünftige gesetzliche Anforderungen an die Ressourcen-/Materialeffizienz (iii) Entwicklungsstand der Normen zur Umsetzung des Circular Economy Action Plan – M/543 T2 - VDI Wissensforum CY - Dusseldorf, Germany DA - 05.12.2018 KW - Kreislaufwirtschaft KW - Ökodesign KW - Ressourceneffizienz KW - Normung KW - Europäische Kommission PY - 2018 AN - OPUS4-46921 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul T1 - Normung der KorroPad-Prüfung zum Nachweis lochkorrosionsanfälliger Oberflächen und Werkstoffzustände N2 - Mit der KorroPad-Prüfung kann die Lochkorrosionsbeständigkeit nichtrostender Stähle auf sehr einfache, schnelle und kostengünstige Weise eingeschätzt werden. Das KorroPad ist damit für Hersteller, Verarbeiter und Anwender nichtrostender Stähle eine interessante Alternative zu zeitintensiven Langzeitversuchen und komplexen elektrochemischen Untersuchungsmethoden. Die prinzipiellen Funktionsweise der KorroPad-Prüfung wird im Vortrag beschrieben, um anschließend verschiedene Anwendungen vorzustellen. Exemplarisch werden dazu die Bewertung von Schleif-, Strahl- und Passivierungsprozessen, die der Einfluss von Schwefel und die werkstoffbezogene Nachweisgrenze der KorroPad-Prüfung. Abschließend wird auf ein geplantes Vorhaben zur Normung der KorroPad-Prüfung eingegangen. T2 - Arbeitskreissitzung des DIN-NA 062-01-77 AA „Korrosionsprüfverfahren“ CY - Berlin, Germany DA - 28.02.2018 KW - Korrosion KW - KorroPad KW - Nichtrostender Stahl KW - Lochkorrosion KW - Normung KW - Korrosionsbeständigkeit KW - Korrosionsprüfung KW - Werkstoffprüfung PY - 2018 AN - OPUS4-47033 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul T1 - Einfluss industrieller Korundschleifprozesse auf die Korrosionsbeständigkeit nichtrostender Stähle N2 - Im Vortrag werden Ergebnisse des AiF Forschungsvorhabens "Optimierung industrieller Korundschleifprozesse zur Sicherstellung der Korrosionsbeständigkeit nichtrostender Stähle" vorgestellt, die den Einfluss verschiedener Schleifmittel auf die Korrosionsbeständigkeit geschliffener Oberflächen nichtrostender Stähle belegen. Es konnte ein signifikanter Einfluss durch die Verwendung von Granulatschleifbändern nachgewiesen werden, der die Korrosionsbeständigkeit der Oberflächen reduziert. Grund sind auf der Oberfläche zurückbleibende Materialaufplattungen von Eigenmaterial aus dem Schleifprozess. Es wurden unterschiedliche Korrosionsuntersuchungen durchgeführt und durch Oberflächenanalytik im Rasterelektronenmikroskop untermauert. T2 - Sitzung des Arbeitskreises "Korrosion und Korrosionsschutz" von Eisen und Stahl" der Gesellschaft für Korrosionsschutz e.V. CY - Duisburg, Germany DA - 12.12.2018 KW - Korrosion KW - Korrosionsschutz KW - Schleifen KW - Oberfläche KW - Nichtrostender Stahl KW - KorroPad KW - Oberflächenanalytik KW - Lochkorrosion KW - Korrosionsbeständigkeit PY - 2018 AN - OPUS4-47034 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul T1 - Vorstellung des Programms WIPANO sowie aktueller Projektskizzen der BAM im Fachbereich 7.6 N2 - Der Vortrag erläutert die Förderschwerpunkte der Förderinitiative WIPANO des BMWi und zeigt aktuelle Projektskizzen sowie Projekte des Fachbereiches 7.6. T2 - Sitzung des Arbeitskreises "Korrosion und Korrosionsschutz von Eisen und Stahl" der Gesellschaft für Korrosionsschutz e.V. CY - Duisburg, Germany DA - 12.12.2018 KW - Korrosion KW - Korrosionsschutz KW - WIPANO KW - Norm KW - KorroPad KW - Gelartige Elektrolyte KW - Betonstahl KW - Zinkdeckschichten PY - 2018 AN - OPUS4-47035 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul T1 - Einfluss der Schweißnaht-Nachbehandlung auf die Korrosionsbeständigkeit des Duplex-Stahls 1.4062 N2 - Die Korrosionsbeständigkeit von Schweißverbindungen aus dem Duplex-Stahl 1.4062 wird, neben dem Grundwerkstoff, dem Schweißzusatzwerkstoff und dem Schweißverfahren, auch sehr stark von der Oberflächennachbehandlung der Schweißnaht beeinflusst. Je nach zukünftigem Anwendungsbereich und geforderter Korrosionsbeständigkeit wird die Schweißnaht geschliffen, gebeizt, elektropoliert oder gestrahlt, um die beim Schweißen entstandenen Anlauffarben zu entfernen. Gestrahlte Oberfläche sind in der industriellen Praxis häufig anzutreffen, da sie deutlich einfacher und kostengünstiger herzustellen sind als gebeizte oder elektropolierte Oberflächen. Die Auswahl des Strahlmittels bestimmt auch die Prozesskosten, wobei das Strahlen mit Korund effektiver als das Strahlen mit Glasperlen ist. Ziel der Untersuchungen war es festzustellen, ob das Strahlen aus Sicht der Korrosionsbeständigkeit äquivalent zu anderen Nachbehandlungsverfahren ist. Diese Fragestellung wird im Vortrag beantwortet indem geschliffene, gebeizte, mit Korund gestrahlte und mit Glasperlen gestrahlte Schweißverbindungen vergleichend untersucht werden. Die Ergebnisse der Untersuchungen von den Strahlmitteln und den gestrahlten Oberflächen werden mit den Ergebnissen der Salzsprühnebelprüfung, den kritischen Lochkorrosionspotentialen und der KorroPad-Prüfung korreliert. T2 - Sitzung des Arbeitskreises "Korrosion und Korrosionsschutz von Eisen und Stahl" der Gesellschaft für Korrosionsschutz e.V. CY - Duisburg, Germany DA - 12.12.2018 KW - Korrosion KW - Korosionsschutz KW - Duplexstahl KW - KorroPad KW - Nichtrostender Stahl KW - Lochkorrosion KW - Schweißen KW - Oberflächen KW - Strahlen PY - 2018 AN - OPUS4-47036 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 48, Heft 4 T3 - Amts- und Mitteilungsblatt der BAM - 4/2018 KW - Zulassungen KW - Anerkennungen KW - Richtlinien KW - Festlegungen PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-474302 SN - 0340-7551 VL - 48 IS - 4 SP - 235 EP - 282 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-47430 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bettge, Dirk T1 - Fraktographische online-Datenbank: Beispiele Kunststoffe N2 - Im Rahmen der DGM/DVM AG Fraktographie wird an der BAM eine fraktographische online-Datenbank aufgebaut. Während von metallischen Werkstoffen viele Beispiele vorliegen, die auch gut verstanden sind, sind die Brüche von Kunststoffen bislang weniger prominent vertreten. Eine teils ungeklärte Frage ist, in welcher Form sich an Kunststoffen klassische Schwingbrüche nachweisen lassen, wie sie von metallischen Werkstoffen bekannt sind. Der Vortrag zeigt einige Beispiele im Detail und stellt diese zur Diskussion. T2 - VDI Expertenkreis Kunststoffe CY - Wuppertal, Germany DA - 08.11.2018 KW - Schwingbrüche KW - Kunststoffe KW - Fraktographie PY - 2018 AN - OPUS4-47388 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bettge, Dirk T1 - Fraktographische online-Datenbank: Erste Ergebnisse aus Schwingversuchen an Sinterstählen N2 - Im Rahmen der Erstellung einer fraktographischen online-Datenbank an der BAM wurden systematisch Schwingversuche an einem Sinterstahl vorgenommen, dessen Sinterdichte variiert wurde. Die erzeugten Bruchflächen wurden analysiert, mit der Literatur verglichen und Datensätze in die Datenbank eingefügt. T2 - VDI Expertenkreis Sinterstähle CY - Berlin, Germany DA - 12.04.2018 KW - Fraktographie PY - 2018 AN - OPUS4-47389 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koclega, Damian A1 - Radziszewska, Agnieszka A1 - Kranzmann, Axel A1 - Dymek, Stanislaw T1 - The microstructure characterization of the oxide scale created on Inconel 686 clad N2 - The Ni-Cr-Mo-W alloy is characterized by the excellent high-temperature corrosion resistance, good strength and ability to work in aggressive environments. To protect the surface of the substrate 13CrMo4-5 steel against aggressive environments the Inconel 686 as clad layer was used. The corrosion process was performed in oxidizing mixture of gases like O2, COx, SOx. The second part of corrosion Experiment concerned the corrosion test of the coating in reducing atmosphere of the specified gases with ashes, which contained e.g. Na, Cl, Ca, Si, C, Fe, Al. T2 - EUROCORR 2018 CY - Crocow, Poland DA - 09.09.2018 KW - Laser cladding KW - Inconel 686 coating KW - High-temperature corrosion KW - Aggressive gases PY - 2018 AN - OPUS4-47393 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Metallene Werkstoffe im Trinkwasser Schäden erkennen und vermeiden N2 - Typische Schadenbilder werden theoretische erläutert und mit Beispielen aus der Praxis nachvollzogen. T2 - Gesundheitstechnische Gesellschaft e.V. CY - TU, Berlin, Germany DA - 19.10.2017 KW - Trinkwasser KW - Korrosion KW - Kupferlegierungen PY - 2017 AN - OPUS4-42601 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wilrich, Cordula A1 - Brandes, Elisabeth A1 - Michael-Schulz, Heike A1 - Schröder, Volkmar A1 - Schwarz, Silke A1 - Wehrstedt, Klaus-Dieter T1 - UN GHS ‒ Physical hazard classifications of chemicals: A critical review of combinations of hazard classes N2 - One of the fundamental principles of the UN-GHS (Globally Harmonized System of Classification and Labelling of Chemicals) is that all hazards of a chemical should be assigned and communicated. There is no general prioritization of hazards in the sense that certain hazard classes are not applicable if another one has been assigned. In contrast to health and environmental hazards, there are physical or chemical factors which preclude certain combinations of physical hazard classes. So far, there is no common understanding as to which combinations are relevant and which not. For example, should a pyrophoric liquid be classified as flammable liquid in addition, or is this redundant and unnecessary? In the course of the implementation of the GHS by countries or sectors and the actual application by industry all over the world, such questions become more and more important. This publication systematically discusses all combinations of the UN-GHS physical hazard classes and assesses them with regard to the relevance of possible simultaneous assignment to a chemical. For many of the combinations an unambiguous decision based on theGHS alone is not possible, thus confirming that the question which physical hazard classes might be assigned simultaneously to a chemical is not trivial. As one more milestone on the path to a globally harmonized system for the classification of hazardous chemicals, this should be discussed and ultimately solved on a global basis. It is the hope that this publication might serve as an impetus for such discussions. KW - UN-GHS KW - Globally Harmonized System of Classification and Labelling of Chemicals KW - Hazardous chemicals KW - Chemicals classification KW - Physical hazards PY - 2017 UR - https://www.sciencedirect.com/science/article/pii/S1871553217300336 DO - https://doi.org/10.1016/j.jchas.2017.03.005 SN - 1871-5532 VL - 24 IS - 6 SP - 15 EP - 28 PB - Elsevier Inc. AN - OPUS4-42704 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Erning, Johann Wilhelm T1 - Metallene Werkstoffe im Trinkwasser – Typische Schadensfälle N2 - Typische Schadenbilder werden theoretische erläutert und mit Beispielen aus der Praxis nachvollzogen. KW - Trinkwasser KW - Korrosion KW - Kupferlegierungen PY - 2017 SN - 2366-3960 VL - 11 IS - November SP - 5 EP - 7 PB - Gesundheitstechnische Gesellschaft CY - Berlin AN - OPUS4-42662 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Oertzen, Alexander T1 - In-Process Hazard Management via Codified Regulatory Tools (Germany) N2 - This presentation shall outline the regulatory tools for explosives manufacture in force in Germany and emphasize the benefits of a codified approach. Those in the need of applying safety measures find a given set of prescriptions, which do not need to be determined through a case by case study. While a process hazard analysis is usually required, it is not necessary to perform a risk analysis. The system is likely to be more conservative than others, because it generalizes the application cases and needs to be valid for all variations within the description. It is also conservative in that respect that, from learning from previous accidents, for each case a conclusion improving safety entered the code. The more recent history of events shows that the system provides excellent protection of workers in this field. In addition it gives all operators a safe backup for their activity, since following the code generates the "presumption of conformity" and makes juridical judgement more straight forward. T2 - "explosives testing users group" meeting CY - Park City, UT, USA DA - 10.10.2017 KW - Technische Regel Herstellen von Explosivstoffen und pyrotechnischen Gegenstände KW - Explosivstoffe KW - Gefährdungsanalyse KW - Sprengstoffrecht KW - Explosives KW - Technical rule on manufacture of explosives and pyrotechnic articles KW - Hazard analysis KW - Explosives law PY - 2017 AN - OPUS4-42627 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Oertzen, Alexander T1 - BAM Friction Test with Smokeless Powder and High Speed Camera Recordings N2 - A joint Round Robin test was initiated by the "explosives testing user group" involving all renowned test institutions of the USA plus The Netherlands (TNO) and Germany (BAM). Aim of the Round Robin test was not only to align results with regard to the friction sensitivity of a given powder sample, but also to study the variations of GO and NO-GO reactions by high speed camera recordings. T2 - "explosives testing users group" meeting CY - Park City, UT, USA DA - 10.10.2017 KW - Ringversuche KW - Reibempfindlichkeit KW - Explosivstoffe KW - Explosives KW - Friction sensitivity KW - Round-robin tests PY - 2017 AN - OPUS4-42628 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thomas, Maximilian T1 - Ermittlung eines allgemeingültigen Erstarrungsrisskennwerts durch Abstraktion gängiger Heißrisstests N2 - Ergebnisse von Untersuchungen zur Heißrissanfälligkeit metallischer Werkstoffe, die aus gängigen Heißrisstests gewonnen wurden, sind i.A. schlecht mit Ergebnissen aus anderen Testverfahren vergleichbar. Darüber hinaus ist die Fehlererkennungsgenauigkeit der etablierten Testverfahren mitunter dürftig. Nach der Konzeption eines neuartigen, geeigneten Verfahrens zur Bestimmung der Erstarrungsrissneigung weitestgehend unabhängig von Prozesseinflüssen, fasst dieser Vortrag nun die Validierung der experimentellen Vorgehensweise zusammen. T2 - MDDK Uni Magdeburg CY - Magdeburg, Germany DA - 06.07.2017 KW - Solidification Crack KW - Heißriss KW - Hot Crack KW - Erstarrungsriss PY - 2017 AN - OPUS4-42633 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Bewertung der Beständigkeit von metallischen und polymeren Werkstoffen für Behälter zur Beförderung gefährlicher Güter N2 - Die BAM-Liste - Anforderungen an Tanks für die Beförderung gefährlicher Güter – mit den Beständigkeitsbewertungen metallischer und polymerer Werkstoffe ist Grundlage für die stoffbezogenen Baumusterzulassungen für Tankcontainer und ortsbewegliche Tanks zur Beförderung gefährlicher Güter durch die BAM seit der Herausgabe der 1. Auflage 1989. Diese Beständigkeitsbewertungen werden nicht nur bundesweit, sondern weltweit als Erkenntnisquelle genutzt. Für die Zulassung von Kesselwagen und Tankfahrzeugen werden diese Daten auch herangezogen. Die Werkstoffbeständigkeitsdaten und der damit verbundene Informationsservice der BAM haben mit Sicherheit dazu beigetragen, Leckagen von Tanks aufgrund des Einsatzes von Tanks/Kesselwagen aus einem gegenüber dem Füllgut unbeständigem Tankwerkstoff oder Dichtungswerkstoff zu vermeiden. T2 - 21. Gefahrgutkongress Mecklenburg-Vorpommern CY - Rostock, Germany DA - 26.10.2017 KW - Beständigkeitsbewertung KW - Metallische Behälterwerkstoffe KW - Polymere Behälterwerkstoffe KW - BAM-Liste PY - 2017 AN - OPUS4-42679 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Souza, Roberto A1 - Knaust, Christian A1 - Andreini, M. A1 - La Mendola, S. T1 - Probability Distribution Sensitivity on the Thermo-Mechanical FEM of a Concrete Tunnel Exposed to Fire N2 - A probabilistic approach for finite element analysis (FEA) for tunnel linings exposed to the nominal fire is presented. The probabilistic FEA accounted for the uncertainties distributions tied to the conductivity and specific heat as well as of the compressive strength, tensile strength, Young’s modulus, and ultimate strain in compression. To get an understanding on the influence of different probability density functions on the distribution of maximum displacements of the tunnel lining, a sensitivity analysis was performed. Four sets of FEAs were carried out with different probability distributions of the conductivity, the specific heat, and the compressive strength of the concrete, respectively. An experimental design based on a Latin Hypercube Sampling algorithm was performed to define the input parameters which describe each analysis case. A reliability analysis was executed considering a limit state function based on the temperature-dependent ultimate strain. The results show that, depending on the distribution adopted, the standard deviation of the maximum displacements can vary up to 47,4% of the minimum standard deviation. The large standard deviation is associated with the possibility of a greater displacement and, hence, to a structure more vulnerable to fire. T2 - 4th Symposium Structural Fire Engineering Braunschweig CY - Brunswick, Germany DA - 12.09.2017 KW - Probabilistic analysis KW - Fire KW - Concrete KW - Finite elements analysis PY - 2017 SP - 1 EP - 13 AN - OPUS4-42681 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fischer, Daniel A1 - Hertwig, Andreas A1 - Beck, Uwe A1 - Negendank, Detlef A1 - Lohse, Volkmar A1 - Kormunda, M. A1 - Esser, N. T1 - Dependence of the optical constants and the performance in the SPREE gas measurement on the thickness of doped tin oxide over coatings N2 - In this study, thickness related changes of the optical properties of doped tin oxide were studied. Two different sets of samples were prepared. The first set was doped with iron or nickel on silicon substrate with thicknesses of 29–56 nm, the second was iron doped on gold/glass substrate with 1.6–6.3 nm. The optical constants were determined by using spectral ellipsometry (SE) followed by modelling of the dielectric function with an oscillator model using Gaussian peaks. The analysis of the optical constants shows a dependence of the refraction and the absorption on the thickness of the doped tin oxide coating. In addition to the tin oxide absorption in the UV, one additional absorption peak was found in the near-IR/red which is related to plasmonic effects due to the doping. This peak shifts from the near-IR to the red part of the visible spectrum and becomes stronger by reducing the thickness, probably due to the formation of metal nanoparticles in this layer. These results were found for two different sets of samples by using the same optical model. Afterwards the second sample set was tested in the Surface Plasmon Resonance Enhanced Ellipsometric (SPREE) gas measurement with CO gas. It was found that the thickness has significant influence on the sensitivity and thus the adsorption of the CO gas. By increasing the thickness from 1.6 nm to 5.1 nm, the sensing ability is enhanced due to a higher coverage of the surface with the over coating. This is explained by the high affinity of CO molecules to the incorporated Fe-nanoparticles in the tin oxide coating. By increasing the thickness further to 6.3 nm, the sensing ability drops because the layer disturbs the SPR sensing effect too much. T2 - 7th International Conference on Spectroscopic Ellipsometry (ICSE-7) DA - 06.06.2016 KW - Surface plasmon resonance KW - Spectroscopic ellipsometry KW - Doped tin oxide KW - Gas sensing KW - Plasmonic absorption PY - 2017 DO - https://doi.org/10.1016/j.apsusc.2016.11.188 SN - 0169-4332 VL - 421, Teil B SP - 480 EP - 486 PB - Elsevier B.V. AN - OPUS4-42692 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pfretzschner, Beate T1 - In-situ ED-XRD und Radiographie während eines Zugversuchs an wasserstoffbeladenem Supermartensit N2 - In diesem Vortrag werden Ergebnisse von in situ Experimenten am Berliner Elektronenspeicherring (BESSY II) vorgestellt. Es wurden Zugversuche an wasserstoffbeladenen und wasserstofffreien supermartensitischen Proben durchgeführt und gleichzeitig sowohl Diffraktionsspektren als auch röntgenradiographische Bilder aufgenommen. Die energiedispersive Röntgendiffraktion ermöglichte dabei in-situ die dehnungsinduzierte Phasenumwandlung von Restaustenit zu Martensit zu beobachten. Die Radiographiebilder der zerreisenden Probe gaben Einblicke in das Bruchverhalten in Abhängigkeit vom Wasserstoffgehalt des Supermartensits. T2 - WerkstoffWoche 2017 CY - Dresden, Germany DA - 27.09.2017 KW - Synchrotron KW - Wasserstoff KW - Phasenumwandlung PY - 2017 AN - OPUS4-42625 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Griepentrog, Michael T1 - Size effects in electrodeposited Ni-coatings N2 - Polycrystalline Ni materials with grain sizes less than 100 nm (nano crystalline NC) and with grain sizes in the micrometer range (micro crystalline MC) in form of thin films have become important in many technologies due to their improved physical, chemical and mechanical properties. Usual the mechanical properties of such coatings are described by a Hardness value and a Young´s modulus measured by Instrumented Indentation Testing (IIT).The behavior of such coatings during indentation test is influenced by different size effects having their representative length scale – grain size, coating thickness, length that characterizes the depth dependence of the hardness (Indentation Size Effect ISE). To estimate realistic values for the intrinsic coating Hardness and Young´s modulus all size effects have to be considered. For this work thin nano crystalline Ni – coatings (average grain size 30 nm) with thickness from 1 μm to 5 μm were electrodeposited on brass substrates. Indentation tests in the continuous stiffness measurement (CSM) mode were provided on as prepared Ni – coatings using a G200 Nanoindentation system (Fa. Keysight). For estimation of the intrinsic hardness of the coatings from composite hardness values calculated from the measured force –displacement curve using the Oliver & Pharr method, the model described by Z.S. Ma [1] was used. It was found that the experimental data can be well described by the model. The fitted values for the intrinsic hardness and the fitting parameters will be given. The different values of intrinsic hardness and of length characterizing depth dependence of the hardness for different coating thickness are discussed as results of changes in the coating structure because of changes in deposition parameters. [1] Z.S. Ma, Y.C. Zhou, S.G. Long, C. Lu: On the intrinsic hardness of a metallic film/substrate system: Indentation size and substrate effects. International Journal of Plasticity 34 (2012) 1-11. This work is supported by European Metrology Program for Innovation and Research (EMPIR) (JRP 14IND03 Strength – ABLE) T2 - Conference: Nanomechanical Testing in Materials Research and Development CY - Dubrovnik, Croatia DA - 01.10.2017 KW - Size effect KW - Substrate effect KW - Electrodeposited Ni - coatings KW - Instrumented indentation testing PY - 2017 AN - OPUS4-42664 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lohrer, Christian T1 - Forum of notified bodies for pyrotechnic articles - activities N2 - Überblick über die aktuellen Tätigkeiten im Forum der benannten Stellen für Pyrotechnik nach RL 2013/29/EU: Kennzeichnung, Konformitätsbewertung, Round-Robin-Tests, Einstufung und Prüfung von Pyrotechnik N2 - Overview on the recent activities of the forum of notified bodies for pyrotechnics under 2013/29/EU: Labelling, conformity assessments, Round-Robin-Tests, assessments an testing of pyrotechnics T2 - Meeting of the AdCo Pyrotechnic Articles CY - Brussels, Belgium DA - 24.10.2017 KW - Konformitätsbewertung KW - Pyrotechnik KW - Feuerwerk KW - Fireworks KW - Conformity assessment KW - Pyrotechnics PY - 2017 AN - OPUS4-42670 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kirner, Sabrina V. T1 - Bioinspired morphologies generated on steel surfaces by ultrashort laser pulse irradiation mimicking the fluid transport of bark bugs N2 - Nature provides countless examples of surface structures featuring extraordinary properties such as directional fluid transport. In order to mimic the morphology and outstanding wetting behaviour of bark bugs, ultrashort laser pulses with durations in the fs- to ps-range were employed for large area surface processing of steel. By scanning the laser beam across the surface of initially polished flat sample surfaces and systematically varying the laser processing parameters (peak fluence, scan velocity, line overlap), different regimes associated with characteristic surface morphologies (laser-induced periodic surface structures (LIPSS), grooves, spikes, etc.) could be identified. Additionally, different laser processing strategies were applied, varying laser wavelength, pulse duration and repetition rates, which allowed to achieve a range of morphologies that resemble different structures found on bark bugs. For identifying the ideal combination of parameters for mimicking such bug-like structures, the surfaces were inspected by means of optical and scanning electron microscopy. Complementary to the morphology study, the wetting behaviour of the surface structures for water and oil was examined intensively in terms of fluid transport and philic/-phobic nature. Additionally, with these results in hand, tribological tests investigating the wear resistance of the laser-induced nano- and microstructures were carried out. Our results demonstrate that the functionality of surface structures found in nature could be transferred to technologically relevant materials, such as steel, providing a huge potential for industrial applications for instance in friction and wear reduction. T2 - E-MRS Spring Meeting 2017, Symposium K: Bioinspired and biointegrated materials as new frontiers nanomaterials VII CY - Strasbourg, France DA - 22.05.2017 KW - Femtosecond laser ablation KW - Laser-induced periodic surface structures (LIPSS) KW - Biomimetics KW - Fluid transport KW - Steel PY - 2017 AN - OPUS4-42331 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hilgenberg, Kai T1 - Localized laser dispersing of titanium-di-boride with pulsed fiber laser N2 - In this paper, titanium-di-boride is dispersed on a cold-working tool steel by use of a pulsed fiber laser with high beam quality to produce separated and elevated surface features. The potential to adjust the geometry as well as the mechanical properties of the produced structures in dependence on the process parameters (pulse power, pulse duration) is described by means of metallographic and topographical investigations. It can be ascertained that very hard (hardness > 1000 HV1) surface features of different shape (spots and short lines) can be produced. They are characterized by a fine-grained microstructure resulting from a rapid solidification and finely dispersed TiB2 particles. Finally, the paper proposes different applications for this structuring technique. T2 - ICALEO 2017 - International congress on applications of lasers & electro-optics CY - Atlanta, GA, USA DA - 22.10.2017 KW - Laser dispersing KW - Titanium-di-boride KW - Surface structuring KW - Laser implantation PY - 2017 AN - OPUS4-42867 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hilgenberg, Kai A1 - Spranger, Felix A1 - Bachmann, Marcel T1 - Localized laser dispersing of titanium-di-boride with pulsed fiber laser N2 - In this paper, titanium-di-boride is dispersed on a cold-working tool steel by use of a pulsed fiber laser with high beam quality to produce separated and elevated surface features. The potential to adjust the geometry as well as the mechanical properties of the produced structures in dependence on the process parameters (pulse power, pulse duration) is described by means of metallographic and topographical investigations. It can be ascertained that very hard (hardness > 1000 HV1) surface features of different shape (spots and short lines) can be produced. They are characterized by a fine-grained microstructure resulting from a rapid solidification and finely dispersed TiB2 particles. Finally, the paper proposes different applications for this structuring technique. T2 - ICALEO 2017 - International congress on applications of lasers & electro-optics CY - Atlanta, GA, USA DA - 22.10.2017 KW - Laser dispersing KW - Titanium-di-boride KW - Surface structuring KW - Laser implantation PY - 2017 SN - 978-1-940168-1-42 SP - Paper 118, 1 EP - 9 AN - OPUS4-42868 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Vergleich des Nachweises der Spannungsrissbeständigkeit von Polyethyen und Polyethylenterephthalat als Werkstoffe für Verpackungen N2 - Seitens der Industrie besteht großes Interesse, Polyethylenterephthalat (PET) als Werkstoff für Verpackungen zum Transport von Gefahrgütern einzusetzen, da aufgrund der hohen Festigkeit und Steifigkeit von PET die Wanddicken und somit die Kosten der Verpackungen reduziert werden können. Die Prüfung der Spannungsrissbeständigkeit von Polyethylenformstoffen als Werkstoffe von Verpackungen erfolgt mit Labormethoden unter Verwendung einer Standardflüssigkeit als Prüfmedium für die Spannungsrisse auslösende Wirkung auf Polyethylen (PE), wodurch Zeit und Kosten der Prüfungen reduziert werden. Ziel dieser Arbeit war es, eine Laborprüfmethode zum Vergleich der Spannungsrissbeständigkeit von PE und PET auf ihre Anwendbarkeit zu prüfen, wie z.B. den Full Notch Creep Test (FNCT). Es wurde untersucht, ob die Prüfkörper aus PE und PET mit umlaufender Kerbe in dieser durch die chemische Industrie entwickelten und von der BAM konzipierten Apparatur auf der Basis des FNCT zu messbaren Ergebnissen unter Einfluss eines Ölsäureamidethoxylates als Netzmittel bei 50 °C führen. Die Testergebnisse bestätigten die Eignung des Prüfverfahrens für die acht eingesetzten Formstoffe aus PE. Dieses Prüfverfahren konnte nicht für PET angewandt werden, da die Prüfkörper aufgrund der hohen Festigkeit und Steifigkeit des PET beim Kerbvorgang zerbrachen. Die gleiche Aussage konnte für den Nachweis der der Spannungsrissbeständigkeit von Verpackungen, der in der BAM Gefahrgutregel BAM-GGR 015 beschrieben wird, getroffen werden. Die einzige Möglichkeit zum Nachweis der Spannungsrissbeständigkeit von PET besteht in der Durchführung von Stapeldruckprüfungen. T2 - 16. Gefahrgut-Technik-Tage Berlin CY - Berlin, Germany DA - 09.11.2017 KW - Polyethylen KW - Polyethylenterephthalat KW - Spannungsrissbeständigkeit KW - Gefahrgutverpackung PY - 2017 AN - OPUS4-42874 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Myrach, Philipp A1 - Ziegler, Mathias T1 - Online Laser-thermografische Rissprüfung an Stahl bei hohen Temperaturen N2 - Die Detektion bzw. Charakterisierung von Oberflächenrissen in Stahl ist eine herausfordernde Aufgabe für die zerstörungsfreie Prüfung. Dies gilt insbesondere, wenn eine solche Prüfung bereits während der Produktion selbst erfolgen soll. Die hier vorgefundenen Randbedingungen, wie z.B. die hohen Probentemperaturen (>700°C) oder Vorschubgeschwindigkeiten von bis zu 0,9 m/min, machen die Anwendung etablierter und vor allem berührender ZfP-Methoden praktisch meist unmöglich. Laser-thermografische Verfahren können hier eine Alternative bieten, da sie berührungslos und schnell arbeiten. Wir stellen die Ergebnisse einer Weiterentwicklung der Laser-thermografischen Prüfung vor, bei der die Anwendbarkeit bzw. die Übertragbarkeit der Methode auf die Bedingungen der Stahlproduktion untersucht wurde. Neben der Simulation der Produktionsbedingungen im Labor und der experimentellen Untersuchung der entscheidenden Einflussgrößen, wurden umfangreiche FEM-Simulationen durchgeführt. Mit Hilfe dieser theoretischen und experimentellen Ergebnisse wurde das Verfahren auch hinsichtlich der Analyse-Algorithmen weiterentwickelt, um eine zuverlässige und schnelle In-Line Prüfung während des Produktionsprozesses zu ermöglichen. Um zudem die Fähigkeiten der Thermografiekamera für schnelle online-Messungen und ihre Integrierbarkeit in verschiedene Anwendungssysteme zu verbessern, wurde die für die Verarbeitung der Detektordaten erforderliche Non-Uniformity Correction der Pixeldaten auf schneller Spezialhardware innerhalb der Kamera implementiert. T2 - Thermografie-Kolloquium 2017 CY - Berlin, Germany DA - 28.09.2017 KW - Rissprüfung KW - Laserthermografie KW - Thermografie KW - Risse PY - 2017 AN - OPUS4-42922 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Myrach, Philipp T1 - Online Laser Thermography for the Detection of Surface Cracks in Hot Steel N2 - The detection and characterization of surface breaking cracks in steel prior to damage is a technologically as well as economically important task especially for safety-relevant structures. Detection of small cracks already during the steel production process might significantly reduce the risk of failure and reduce production costs due to an obsolete post-processing. However, the hostile environmental conditions (high temperature specimens) together with very strict requirements in current steel production (production speeds, in-line testing and evaluation) are challenging and render many well-established NDE techniques hardly applicable. We present an approach to use laser thermographic testing as a fast, remote and contactless NDE method, that addresses these challenges and might ultimately allow for online crack detection. The basic idea of laser thermographic testing, introduced by Kubiak in 1968, is the monitoring of the heat flow as induced by local heating. Disturbances within the heat flow generated by the presence of surface cracks can then be analyzed by image processing algorithms, as we have shown in previous work. The aim of the presented work is to advance laser thermographic testing to be applicable to the specific conditions of steel production environments. This purpose was met by the development of a laboratory setup that allows us to simulate production conditions, as rolling speed, specimen temperature, laser heating power and study their influence on crack detection performance. This parametric study enabled us to develop and improve data processing and crack detection algorithms with the final goal of providing optimized in-line crack detection. The studies were accompanied by comprehensive FEM simulations to intensify the understanding of the contrast formation as well as the crucial parameters influencing the performance of the method. T2 - QNDE 2017 CY - Provo, UT, USA DA - 16.07.2017 KW - Thermography KW - Cracks KW - Crack detection KW - Laser thermography KW - Laser-thermographic testing KW - Steel PY - 2017 AN - OPUS4-42924 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul T1 - Wärmebehandlung und Korrosionsbeständigkeit druckaufgestickter nichtrostender Stähle N2 - Gefüge und Eigenschaften nichtrostender Stählen werden maßgeblich von ihrer chemischen Zusammensetzung und der Wärmebehandlung bestimmt. Eine spezielle Werkstoffgruppe der austenitischen nichtrostenden Stähle enthält ca. 19 Gew.-% Mangan und 0,8 Gew.-% Stickstoff, um das austenitische Gefüge ohne das Legieren mit Nickel sicherzustellen. Die herausragenden mechanischen Eigenschaften dieser Werkstoffe (Rm von 900 2.000 MPa, A5 > 50 %, Av > 350 J) werden nach der Wärmebehandlung (Lösungsglühen und Abschrecken) durch gezielte Kaltverfestigung eingestellt. Das Lösungsglühen beseitigt vorhandene Kaltverfestigung und unerwünschte Ausscheidungsphasen (Cr2N, M23C6 und Sigma-Phase) und bewirkt die homogene Verteilung der Legierungselemente (insbesondere Stickstoff) im Austenit. Dies ist zur Erzielung der Korrosionsbeständigkeit von entscheidender Bedeutung. Im Poster werden systematische Untersuchungen zur Korrosionsbeständigkeit dieser vielversprechenden Werkstoffklasse vorgestellt und die Interaktion zwischen Legierungszusammensetzung, Wärmebehandlung, Gefüge und Korrosionsbeständigkeit dargestellt. Insbesondere der Einfluss von Warmauslagerungsversuchen nach dem Abschrecken wird dabei charakterisiert. Die vom Gefüge bedingten Veränderungen der Korrosionsbeständigkeit werden durch verschiedene Methoden (EPR, KorroPad, Lochkorrosionspotentiale) ermittelt und interpretiert. T2 - Werkstoffwoche 2017 CY - Dresden, Germany DA - 27.09.2017 KW - Wärmebehandlung KW - Korrosion KW - Nichtrostender Stahl KW - EPR KW - KorroPad KW - Sensibilisierung KW - Stickstoff KW - ThermoCalc PY - 2017 AN - OPUS4-42831 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dieck, S. A1 - Ecke, M. A1 - Harnisch, K. A1 - Rosemann, Paul A1 - Halle, T. T1 - Gefüge- und Phasenanalyse biokompatibler Co-Cr-Mo-Legierung N2 - Co-Cr-Mo-Werkstoffe sind im Bereich der Biomaterialien weit verbreitet und werden für Endoprothesen eingesetzt. Deren Lebensdauer ist jedoch durch tribologische und korrosive Dauerbelastung begrenzt. Um die Anzahl operativer Eingriffe am Patienten zu minimieren, ist es notwendig den Werkstoff hinsichtlich Verschleißbeständigkeit und Korrosionsbeständigkeit zu optimieren. Hierfür ist ein umfassendes Verständnis der legierungsabhängigen Phasenbildung und –entwicklung während Herstellung und Wärmebehandlung notwendig. An einer speziellen Co-Cr-Mo Legierung werden verschiedene Untersuchungen zur Gefügecharakterisierung durchgeführt. Dabei werden die auftretenden Phasen thermodynamisch berechnet, mittels XRD nachgewiesen, die Phasenmorphologie durch EBSD analysiert, die Elementverteilung durch EDX-Analyse ermittelt und die Ergebnisse durch Farbätzen verifiziert. Das Ziel der Untersuchungen ist es, Optimierungspotentiale bei Herstellung und Wärmebehandlung zu identifizieren. T2 - Werkstoffwoche 2017 CY - Dresden, Germany DA - 27.09.2017 DA - 29.09.2017 KW - CoCrMo KW - Gefüge KW - ThermoCalc KW - EBSD KW - Farbätzen PY - 2017 AN - OPUS4-42832 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, C. T1 - Wärmebehandlung und Korrosionsbeständigkeit druckaufgestickter nichtrostender Stähle N2 - Gefüge und Eigenschaften nichtrostender Stählen werden maßgeblich von ihrer chemischen Zusammensetzung und der Wärmebehandlung bestimmt. Eine spezielle Werkstoffgruppe der austenitischen nichtrostenden Stähle enthält ca. 19 Gew.-% Mangan und 0,8 Gew.-% Stickstoff, um das austenitische Gefüge ohne das Legieren mit Nickel sicherzustellen. Die herausragenden mechanischen Eigenschaften dieser Werkstoffe (Rm von 900 2.000 MPa, A5 > 50 %, Av > 350 J) werden nach der Wärmebehandlung (Lösungsglühen und Abschrecken) durch gezielte Kaltverfestigung eingestellt. Das Lösungsglühen beseitigt vorhandene Kaltverfestigung und unerwünschte Ausscheidungsphasen (Cr2N, M23C6 und Sigma-Phase) und bewirkt die homogene Verteilung der Legierungselemente (insbesondere Stickstoff) im Austenit. Dies ist zur Erzielung der Korrosionsbeständigkeit von entscheidender Bedeutung. Im Poster werden systematische Untersuchungen zur Korrosionsbeständigkeit dieser vielversprechenden Werkstoffklasse vorgestellt und die Interaktion zwischen Legierungszusammensetzung, Wärmebehandlung, Gefüge und Korrosionsbeständigkeit dargestellt. Die vom Gefüge bedingten Veränderungen der Korrosionsbeständigkeit werden durch verschiedene Methoden ermittelt und interpretiert. T2 - GfKORR-Jahrestagung 2017 CY - Frankfurt a. M., Germany DA - 07.11.2017 KW - Wärmebehandlung KW - Korrosion KW - Nichtrostender Stahl KW - EPR KW - KorroPad KW - Sensibilisierung KW - Stickstoff KW - ThermoCalc PY - 2017 AN - OPUS4-42833 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kauss, N. A1 - Rosemann, Paul T1 - Sensibilisierungsverhalten vom nichtrostenden Lean-Duplexstahl 1.4062 N2 - Der nichtrostende Lean-Duplexstahl 1.4062 (X2CrNiN22-2) verbindet die hohe Festigkeit des Ferrits mit der Duktilität und Zähigkeit des Austenits in einem zweiphasigen Gefüge mit sehr hoher Korrosionsbeständigkeit. Die höchste Korrosionsbeständigkeit wird erreicht, wenn das ferritisch-austenitische Gefüge frei von weiteren Sekundärphasen ist. Dies wird durch ein gezieltes Lösungsglühen bei 1050 °C mit anschließender Abschreckung in Wasser erreicht. Durch thermische Beeinflussung (z.B. beim Schweißen) können Sekundärphasen ausgeschieden und die Korrosionsbeständigkeit des Werkstoffs gesenkt werden. Dies wurde durch eine isotherme Warmauslagerung bei 500 °C bis 900 °C für 0,1 h bis zu 72 h simuliert. Die Veränderung der Korrosionsbeständigkeit wurde mit dem DL-EPR-Verfahren und durch die angepasste KorroPad-Prüfung ermittelt. Die ermittelten Anfälligkeitsbereiche wurden miteinander Verglichen und in zwei Sensibilisierungsschaubildern zusammengefasst. T2 - GfKORR-Jahrestagung CY - Frankfurt a. M., Germany DA - 07.11.2017 KW - Duplexstahl KW - Nichtrostender Stahl KW - Wärmebehandlung KW - Korrosion KW - EPR KW - KorroPad KW - Sensibilisierung PY - 2017 AN - OPUS4-42834 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kulla, Hannes T1 - In situ PXRD monitoring of a mechanochemical cocrystal formation in milling jars of different material N2 - We present an in situ PXRD investigation of the mechanochemical cocrystal formation of pyrazinamide with pimelic acid in two milling jar materials. In the steel jar a polymorph transformation presenting an exception of Ostwald’s rule of stages is observed. T2 - BESSY User Meeting 2017 CY - Bessy II (HZB), Berlin, Germany DA - 14.12.2017 KW - In situ KW - XRD KW - Polymorph KW - Cocrystal KW - Milling PY - 2017 AN - OPUS4-43502 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Fischer, Daniel T1 - Charakterisierung von dotierten Zinnoxidschichten für die Detektion von Gasen durch ellipsometrische Messung der Oberflächenplasmonenresonanz N2 - In der vorliegenden Dissertation wird die Verbesserung von Gassensoren durch Beschichtung mit dotierten Zinnoxidschichten untersucht, wobei zur Messung der Gase die Methode der oberflächenplasmonenresonanzverstärkten Ellipsometrie (SPREE) angewendet wurde. Die vorgestellten Ergebnisse unterteilen sich dabei in drei Schritte: Herstellung der Schichtsysteme, Analyse der chemischen, strukturellen und optischen Eigenschaften, sowie die Anwendung in der SPREE Gasmessung. Die dotierten Zinnoxidschichten wurden erfolgreich mittels Hochfrequenz-Magnetronsputtern hergestellt, indem das Zinnoxidtarget mit dem metallischen Dotierungsmaterial (Eisen bzw. Nickel) modifiziert wurde. Die chemische Analyse der Schichten wurde mit energiedispersiver Röntgenspektroskopie (EDX), Flugzeit-Sekundärionenmassenspektrometrie (TOF-SIMS) und Röntgenfluoreszenz unter streifendem Einfall (GI-XRF) durchgeführt. Die EDX Untersuchungen zeigten qualitativ, dass das Dotierungsmaterial in die Schicht eingebaut wurde. Mithilfe der TOF-SIMS Experimente konnte nachgewiesen werden, dass die Dotierungskonzentration innerhalb der Schicht heterogen verteilt ist und mithilfe der GI-XRF Messung konnte der Dotierungsgrad quantitativ mit ca. 10% bestimmt werden. Für die strukturelle Untersuchung wurden die Methoden der Rasterkraftmikroskopie (AFM) und Transmissionselektronenmikroskopie (TEM) ausgewählt. Die AFM Messungen zeigten, dass die Schichten eine mittlere quadratische Rauheit kleiner als 1 nm aufweisen und die Rauheit damit nicht als Faktor in der Gasmessung berücksichtigt werden muss. In den TEM Messungen wurde der Schichtaufbau bestätigt und gezeigt, dass in den dotierten Schichten nanokristalline Strukturen vorliegen. Die optische Charakterisierung der Schichten wurde mit spektraler Ellipsometrie (SE) durchgeführt, um die dielektrische Funktion in Abhängigkeit der Dotierung zu untersuchen. Dafür wurden Modelle für die dielektrische Funktion auf der Basis von mehreren Gauss-Funktionen entwickelt. Es zeigte sich, dass die undotierten Schichten sich wie typische Dielektrika mit Bandkanten >4 eV verhält und mit drei Gauss-Funktionen simuliert werden kann. Für die dotierten Schichten verschiebt sich die Bandkante, in Abhängigkeit vom Grad der Dotierung und dem Oxidationsgrad, zu bis zu 2.1 eV. Außerdem muss das Modell um eine zusätzliche Gauss-Funktion im nahen Infrarot erweitert werden, die auf die Anwesenheit von metallischen Nanopartikeln zurückzuführen ist. Weiterhin zeigte sich, dass die dielektrischen Eigenschaften von der Dicke der Schicht abhängen. Die Benutzung der Zusatzschichten in der SPREE Gasmessung zeigte, dass diese Schichten die Sensoroberfläche effektiv vor Degradation schützt. Weiterhin wurde nachgewiesen, dass die Sensitivität der jeweiligen Sensorschicht für bestimmte Gase von der Dotierung der Schicht abhängt. Es wurde gezeigt, dass eine Eisendotierung zu einer erhöhten Sensitivität für Kohlenmonoxid führt, während undotierte Schichten vor allem unpolare Alkane bevorzugen. Die Nickel-dotierten Schichten zeigten im Vergleich zur Eisendotierung deutlich schlechtere Ergebnisse für alle Gase. Diese Effekte wurden auf die unterschiedliche Bindungsstärke der Gase an die metallischen Nanopartikel und das Vorhandensein einer unterschiedlichen Zahl an Adsorptionsplätzen zurückgeführt. Für Wasserstoff wurden für alle Proben vergleichbare Ergebnisse gefunden, was darauf zurückzuführen ist, dass diese Moleküle aufgrund der geringen Größe und Masse in die Schicht diffundieren. Zusätzlich wurde das SPREE Verfahren signifikant verbessert, indem die Druckabhängigkeit Sensoren erstmals erfasst wurde. Weiterhin wurde die Auswertung weiterentwickelt, indem nur einzelne Parameter des Stokes-Vektors für die Gasmessung benutzt wurden. KW - Oberflächenplasmonen KW - Ellipsometrie KW - Transparente Halbleiter KW - Dotiertes Zinnoxid KW - Gasmessung PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-435039 DO - https://doi.org/10.14279/depositonce-5969 SP - 1 EP - 154 PB - Technische Universität CY - Berlin AN - OPUS4-43503 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kormunda, M. T1 - Study of magnetron sputtering deposited ultrathin FeSnOx films for Surface Plasmon Resonance sensors towards gas sensing applications N2 - In this study, series of coatings with the goal of sensitising gold SPR sensors towards CO, NH4, etc. were prepared. To better understand the mechanism behind the sensitizing effect and to enable the targeted production of optimized layers, the wide range of coatings was studied by multiple methods from spectroscopic ellipsometry for their dielectric function, by XPS for chemical composition and SEM, TEM to determine their microscopic structure. The coatings were deposited at inert Ar gas and reactive Ar/O2 gas mixture by RF magnetron sputtering or DC pulsed magnetron sputtering with settable RF bias on the substrates. The plasma processes were monitors by mass spectrometry. The metal oxide coatings in SPR sensors have to be prepared reproducible with thickness about 5 nm therefore lower deposition rate conditions were advantages. T2 - THE 14th INTERNATIONAL SYMPOSIUM ON SPUTTERING & PLASMA PROCESSES,ISSP 2017 CY - Kanazawa, Japan DA - 05.07.2017 KW - Surface Plasmon Resonance KW - Magnetron sputtering KW - FeSnOx PY - 2017 AN - OPUS4-43536 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kormunda, M. T1 - Study of magnetron sputtering deposited ultrathin FeSnOx films for Surface Plasmon Resonance sensors towards gas sensing applications N2 - In this study, series of coatings with the goal of sensitising gold SPR sensors towards CO, NH4, etc. were prepared. To better understand the mechanism behind the sensitizing effect and to enable the targeted production of optimized layers, the wide range of coatings was studied by multiple methods from spectroscopic ellipsometry for their dielectric function, by XPS for chemical composition and SEM, TEM to determine their microscopic structure. The coatings were deposited at inert Ar gas and reactive Ar/O2 gas mixture by RF magnetron sputtering or DC pulsed magnetron sputtering with settable RF bias on the substrates. The plasma processes were monitors by mass spectrometry. The metal oxide coatings in SPR sensors have to be prepared reproducible with thickness about 5 nm therefore lower deposition rate conditions were advantages. T2 - THE 14th INTERNATIONAL SYMPOSIUM ON SPUTTERING & PLASMA PROCESSES,ISSP 2017 CY - Kanazawa, Japan DA - 05.07.2017 KW - Surface Plasmon Resonance KW - Magnetron sputtering KW - FeSnOx PY - 2017 AN - OPUS4-43539 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emmerling, Franziska T1 - Licht ins Dunkle - In situ Untersuchungen mechanochemischer Reaktionen N2 - Mechanochemistry is increasingly used for synthesizing soft matter materials including metal organic compounds and cocrystals. The ever-increasing interest in this method is contrasted by a limited mechanistic understanding of the mechanochemical reactivity and selectivity. Time-resolved in situ investigations of milling reactions provide direct insights in the underlying mechanisms. We recently introduced a setup enabling in situ investigation of mechanochemical reactions using synchrotron XRD combined with Raman spectroscopy. The specific combination allows to study milling processes comprehensively on the level of the molecular and crystalline structure and thus obtaining reliable data for mechanistic studies. In this contribution, I will discuss our recent results investigating the formation of (polymorphic) cocrystals and metal phosphonates. First investigations of a mechanochemical synthesis under controlled temperature which allow determining the activation barrier are presented. Furthermore, in situ Raman spectroscopy coupled with thermography revealed a low temperature increase during milling reactions due to the mechanical impact and clear temperature increases as a result of the reaction heat.5 Our results indicate that in situ investigation of milling reactions offer a new approach to tune and optimize mechanochemically synthesized compounds. T2 - PRORA Fachtagung Prozessnahe Röntgenanalytik CY - Berlin, Germany DA - 30.11.2017 KW - Mechanochemie KW - XRD KW - In situ PY - 2017 AN - OPUS4-43562 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emmerling, Franziska T1 - In situ investigations of mechanochemical reactions - new insights in formation pathways N2 - Mechanochemistry is increasingly used for synthesizing soft matter materials including metal organic compounds and cocrystals. The ever-increasing interest in this method is contrasted by a limited mechanistic understanding of the mechanochemical reactivity and selectivity. Time-resolved in situ investigations of milling reactions provide direct insights in the underlying mechanisms. We recently introduced a setup enabling in situ investigation of mechanochemical reactions using synchrotron XRD combined with Raman spectroscopy. The specific combination allows to study milling processes comprehensively on the level of the molecular and crystalline structure and thus obtaining reliable data for mechanistic studies. In situ Raman spectroscopy coupled with thermography revealed a low temperature increase during milling reactions due to the mechanical impact and clear temperature increases because of the reaction heat. Based on the data, temperature rises as postulated in the magma plasma and hot spot theory can be excluded for soft matter milling syntheses. Our results indicate that in situ investigation of milling reactions offer a new approach to tune and optimize mechanochemically synthesized compounds. T2 - Wissenschaftsforum Chemie CY - Berlin, Germany DA - 10.09.17 KW - Mechanochemistry KW - In situ PY - 2017 AN - OPUS4-43563 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wehrstedt, Klaus-Dieter T1 - Energiereiche Stoffe der chemischen Industrie N2 - Übersichtsvortrag: Kurzer Überblick über die BAM und den FB 2.2 Einige Grundlagen Prüfung und Klassifizierung energiereicher Stoffe und Gemische der chemischen Industrie Unfälle/Ereignisse (Auswahl) Forschungsthema “Feuerbälle flüssiger organischer Peroxide” T2 - JungChemikerForum im Rahmen des Chemischen Kolloquiums CY - Jena,Germany DA - 06.12.2017 KW - Energiereich KW - Explosionsmechanismen KW - Prüfung KW - Klassifizierung KW - Unfälle KW - Feuerbälle KW - Organische Peroxide PY - 2017 AN - OPUS4-43506 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kelly, U. A1 - Richter, S. A1 - Schladitz, K. A1 - Scheuerlein, C. T1 - Nb3Sn wire shape and cross sectional area inhomogeneity in Rutherford cables N2 - During Rutherford cable production the wires are plastically deformed and their initially round shape is distorted. Using X-ray absorption tomography we have determined the 3D shape of an unreacted Nb3Sn 11 T dipole Rutherford cable, and of a reacted and impregnated Nb3Sn cable double stack. State-of-theart image processing was applied to correct for tomographic artefacts caused by the large cable aspect ratio, for the segmentation of the individual wires and subelement bundles inside the wires, and for the calculation of the wire cross sectional area and shape variations. The 11 T dipole cable cross section oscillates by 2% with a frequency of 1.24 mm (1/80 of the transposition pitch length of the 40 wire cable). A comparatively stronger cross sectional area variation is observed in the individual wires at the thin edge of the keystoned cable where the wire aspect ratio is largest. T2 - 13th European Conference on Applied Superconductivity, EUCAS 2017 CY - Geneva, Switzerland DA - 17.09.2017 KW - X-ray computer tomography KW - Image processing KW - Superconducting KW - CERN KW - µCT PY - 2017 AN - OPUS4-43493 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Huang, A1 - Zheng, A1 - Zhang, A1 - Lu, A1 - Wang, A1 - Kunte, Hans-Jörg A1 - Sand, W. T1 - Long Term Temperature and Humidity Evolution Forecast in Near Field of Nuclear Waste Container N2 - The paper aims to simulate the corrosion environment of nuclear waste containers at different geological disposal periods to obtain temperature and humidity information at the interface between the container and the surrounding environment. The simulated data and calculation results of long term temperature evolution at the surface of nuclear waste (HLW) containers from some typical nuclear countries about the safety disposition were reviewed. Combining different burial patterns, this paper speculated the long term temperature evolution rule for China. According to the study about saturation variation of buffer/backfill material at home and abroad, the humidity evolution of bentonite at the surface of HLW containers was specu- lated. The study showed that the temperature of the container surface increased rapidly at the beginning, and gradually decreased after the climax. For safety reasons, the maximum temperature was designed below 100°C. The saturation of bentonite was af- fected by the mutual influences of the heat released by nuclear waste decay and the infiltration of groundwater. It was dominated by the released heat in the early stage, and later was influenced greatly by the infiltration of groundwater. It is generally believed that the water content at the surface of the container will increase obviously in about 3 years, and will be saturated in about 10 years. The prediction of long-term temperature and humidity evolution will lay a foundation for study of corrosion evolution of nuclear waste containers in China. KW - Corrosion evolution KW - Nuclear waste KW - Disposal repository KW - Temperature and humidity PY - 2018 SN - 1672-9242 VL - 15 IS - 10 SP - 109 EP - 113 PB - Zhongguo Bingqi Gongye di-wujiu Yanjiusuo CY - Chongqing AN - OPUS4-46953 LA - zho AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Taparli, Ugur Alp T1 - In situ Laser Induced Breakdown Spectroscopy (LIBS) Untersuchungen beim Schweißen N2 - Die chemische Zusammensetzung der Schweißnaht und WEZ haben einen wesentlichen Einfluss auf die Schweißnahtqualität. Aktuelle Prüfmethoden für Schweißnähte können post factum messen und die Schweißfehler nicht verhindern. Das Abbrandverhalten kann über die Erstarrung wesentlichen Einfluss haben und zu Versprödung oder Rissbildung führen. Die in situ Überwachung der chemischen Zusammensetzung der Schweißnähte gewährleistet eine kontrollierte Verfestigung und Beständigkeit gegen Schweißfehler. Ein in situ Schweißnahtprüfverfahren mittels LIBS wurde entwickelt. T2 - Forschungsseminar TU Ilmenau CY - Ilmenau, Germany DA - 07.11.2018 KW - Chemische Zusammensetzungen KW - In situ LIBS KW - WIG Schweißen PY - 2018 AN - OPUS4-46958 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thomas, Maximilian T1 - Analyse des Heißrissverhaltens beim Schweißen neuartiger LTT-Zusatzwerkstoffe N2 - Die Verwendung von Low Transformation Temperature (LTT) Schweißzusatzwerkstoffen ist eine innovative Möglichkeit, um beim Schweißen von hochfesten Stählen die schweißbedingten Zugeigenspannungen zu reduzieren. Durch die Zugabe von Legierungselementen, wie beispielsweise Nickel oder Mangan haben diese Werkstoffe eine, im Vergleich zu herkömm-lichen Schweißzusatzwerkstoffen deutlich herabgesetzte Martensitstarttemperatur (MS). Dadurch ist es möglich, die schweißbedingten Zugeigenspannungen mit LTT-Schweißzusatz-werkstoffen gezielt zu reduzieren oder sogar Druckeigenspannungen zu erzeugen. Im Verlauf vorangegangener Arbeiten hat sich herausgestellt, dass einige der untersuchten LTT-Legierungen aufgrund ihres Erstarrungs- bzw. Seigerungsverhaltens eine gegenüber vielen konventionellen Schweiß-zusatzwerkstoffen erhöhte Heißrisssensibilität aufweisen. Die aktuellen Arbeiten zielen darauf, die Heißrissneigung neuartiger LTT-Schweißzusatzwerkstoffe weiter zu ergründen. T2 - Projekttreffen zu DFG Vorhaben 254003098 CY - KIT Karlsruhe, Germany DA - 21.11.2018 KW - LTT KW - Heißrisse KW - Schweißen PY - 2018 AN - OPUS4-46963 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Schwaar, Timm A1 - Remmler, Dario A1 - Börner, Hans G. T1 - Spec2Seq N2 - Spe2Seq automatically translates mass spectrometry fragment spectra of precision polymers into their corresponding sequence. This software is especially useful for combinatorial approaches. KW - Java GUI KW - Polymers KW - Mass spectroscopy (MS) PY - 2018 SP - 1 EP - 8 PB - Humboldt-Universität CY - Berlin AN - OPUS4-46987 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zerbst, Uwe A1 - Hensel, J. A1 - Nitschke-Pagel, T. A1 - Tchoffo Ngoula, D. A1 - Beier, T. T1 - Welding residual stresses as needed for the prediction of fatigue crack propagation and fatigue strength N2 - Welding residual stresses have an impact on the performance of welded structures, on their fracture resistance, their resistance against fatigue crack propagation and, most important, their fatigue strength and fatigue lifetime. The present paper provides an overview on the issue mainly from the point of view of the application of fracture mechanics to the determination of the fatigue strength as the topic of this Special issue. Besides own experimental and theoretical data a comprehensive discussion is provided in that context which includes the definition and interaction of short- and long-range (or reaction) residual stresses, the effect of cyclic mechanical loading and its treatment in fracture and fatigue analyses. KW - Welding residual stresses KW - Fracture KW - Fatigue crack propagation KW - Elastic follow-up PY - 2018 DO - https://doi.org/10.1016/j.engfracmech.2017.10.024 SN - 0013-7944 VL - 198 SP - 123 EP - 141 PB - Elsevier AN - OPUS4-46860 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zerbst, Uwe T1 - Fatigue strength and fracture mechanics of mechanical components N2 - The present paper provides a discussion on all these topics and it offers solutions for it. The authors present an analytical solution of a Delta J based crack driving force based on an R6 type approach but modified for cyclic loading. The gradual build-up of the crack closure effect is modelled by the so-called cyclic R curve which describes the crack size dependency of the fatigue crack propagation threshold in the short crack regime. It is explained how the cyclic R curve is experimentally determined and how it can be estimated by a modified Kitagawa-Takahashi approach. T2 - Proceedings of the 7th International Conference on Mechanics and Materials in Design T2 - 7th International Conference on Mechanics and Materials in Design CY - Albufeira, Portugal DA - 11.07.2017 KW - Fatigue strength KW - S-N curve KW - Crack propagation KW - J-integral KW - Residual lifetime PY - 2017 SN - 978-989-98832-7-7 SP - 507 EP - 508 AN - OPUS4-46863 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Huang, Y.-L. A1 - Zheng, A1 - Zhang, A1 - Lu, A1 - Wang, A1 - Kunte, Hans-Jörg A1 - Sand, W. T1 - Forecast on Long Term Chemical Environment Evolution on Surface of Nuclear Waste Container N2 - Surface environment changes of nuclear waste container, mainly including oxygen contents, buffer pore water components and pH under the conditions of “borehole” type and “In-floor” type with bentonite buffer/backfill and concrete buffer were summarized. This summarization provides a basic corrosion environment reference for the corrosion evolution re- search of high-level radioactive waste disposal repository in our country. KW - Corrosion evolution KW - Nuclear waste KW - Disposal repository KW - Corrosion environment PY - 2018 DO - https://doi.org/10.7643/ issn.1672-9242.2018.10.017 SN - 1672-9242 VL - 15 IS - 10 SP - 103 EP - 108 PB - Zhongguo Bingqi Gongye di-wujiu Yanjiusuo CY - Chongqing AN - OPUS4-46952 LA - zho AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Haferkamp, Sebastian T1 - In situ investigation of mechanochemical Knoevenagel condensations of benzaldehyde derivates N2 - Mechanochemistry is known for short reaction times, nearly quantitative conversions, and decreasing amount of solvents. Among organic syntheses, the Knoevenagel condensation is an important C-C bond forming reaction. We investigated the reaction of benzaldehyde derivates (nitro- and fluoro-derivates) with malononitrile syntheses by a combination of different in situ investigation techniques. T2 - BESSY II User Meeting CY - Berlin, Germany DA - 05.12.2018 KW - Mechanochemistry KW - In situ PY - 2018 AN - OPUS4-46997 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zerbst, Uwe T1 - Die zyklische R-Kurve als Kenngröße des Kurzrisswachstums N2 - Unter der zyklischen R-Kurve versteht man die Abhängigkeit des Schwellenwertes gegen Ermüdungsrissausbreitung von der Risstiefe im Kurzrissbereich. Bei Spannungsverhältnissen R = omin/omax < ca. 0,7 erhöht sich der Schwellenwert AKltl ausgehend von einer intrinsischen, werkstoffspezifischen Untergrenze mit zunehmender Risstiefe, bis er einen risslängenunabhängigen Wert erreicht. Ursache ist der graduelle Aufbau unterschiedlicher Rissschließeffekte. Die besondere Bedeutung des Kurzrisswachtums allgemein und der zyklischen R-Kurve speziell besteht darin, dass sie ein physikalisches Bindeglied zwischen der konventionellen Schwingfestigkeit (Wöhlerkurve) und der Bruchmechanik repräsentieren. Der Beitrag befasst sich sowohl mit der experimentellen Ermittlung der zyklischen R-Kurve als auch mit ihrer Anwendung auf Rissarrest im Zusammenhang mit Schwingfestigkeitsbetrachtungen. Die experimentelle Ermittlung der zyklischen R-Kurve erfordert einen experimentellen Aufwand, der deutlich über den der Langrissbruchmechanik hinausgeht. Insbesondere im Anfangsbereich ist eine sehr genaue Messung der Risstiefe erforderlich, was eine Verbesserung etwa der konventionellen Potentialmethode erforderlich macht. Von wesentlicher Bedeutung ist auch, dass der Ausgangsriss vor Beginn des eigentlichen Versuchs keine Rissschließeffekte gesehen haben darf. Realisiert wird das durch eine vorgeschaltete Phase von sog. „Compression Pre-cracking“, d.h. durch Anschwingen komplett im Druckbereich. T2 - DVM Tagung der Werkstoffprüfung 2018 CY - Bad Neuenahr, Germany DA - 06.12.2018 KW - Kurzrissbruchmechanik KW - Zyklische R-Kurve KW - Rissschließphenomen KW - Rissarrest PY - 2018 AN - OPUS4-46874 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zerbst, Uwe T1 - Defects as a root cause for fatigue failure of metallic components N2 - The Topic of the presentationis a discussion on defects which can cause failure in cyclically loaded metallic components. Although also touching Features such as material defects such as pores or micro-shrinkages, etc. and geometric defects such as surface roughness and secondary notches (which are not considered in the design process) which origin in manufacturing, and others the presentation concentrates on non-metallic inclusions. It is prefaced by an introduction to the life cycle of a fatigue crack from initiation up to fracture. Special emphasis is put on the fact that only cracks which are not arrested during one of their distinct Propagation stages can grow to a critical size. T2 - VIII. International Conference on Engineering Failure Analysis CY - Budapest, Ungarn DA - 08.06.2018 KW - Metallic components KW - Material defects KW - Micro-shrinkages PY - 2018 AN - OPUS4-46875 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Falkenberg, Rainer A1 - Charmi, Amir T1 - Virtual-lab-based determination of a macroscopic yield function for additively manufactured parts N2 - This work presents a method for the yield function determination of additively manufactured parts of S316L steel. A crystal plasticity model is calibrated with test results and used afterwards to perform so-called virtual experiments, that account for the specific process-related microstructure including crystallographic and morphological textures. These simulations are undertaken on a representative volume element (RVE), that is generated from EBSD/CT-Scans on in-house additively manufactured specimen, considering grain structure and crystal orientations. The results of the virtual experiments are used to determine an anisotropic Barlat yield function, that can be used in a macroscopical continuum-sense afterwards. This scale-bridging approach enables the calculation of large-scale parts, that would be numerically too expensive to be simulated by a crystal plasticity model. T2 - 3. Tagung des DVM-Arbeitskreises Additiv gefertigte Bauteile und Strukturen CY - Berlin, Germany DA - 07.11.2018 KW - Virtual experiments KW - Additive manufacturing KW - Anisotropy KW - Crystal plasticity KW - Scale-bridging PY - 2018 AN - OPUS4-46895 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - von Oertzen, Alexander T1 - 12. Tagung zur Sicherheit bei Sprengarbeiten (Bezpieczeństwo robót strzałowych) in Polen N2 - Das polnische Bergbauinstitut GIG richtet alle zwei Jahre eine Fachtagung mit dem Thema „Sicherheit bei Sprengarbeiten“ im kleinen Bergstädtchen Ustroń (Polen) aus. Die Tagung hat eine internationale Ausrichtung und bietet Vorträge und Themen sowohl in englischer als auch polnischer Sprache. Es werden Ergebnisse anwendungsorientierter Forschung sowie aus der Praxis der Sprengarbeit vorgestellt. Teilnehmer und Beiträge kommen sowohl von großen Bergbaubetrieben und in Polen tätigen Herstellern als auch von Instituten und Behörden. Im Jahr 2018 war auch die BAM vertreten und der Autor möchte hiermit von den vielfältigen Themen berichten. Es gibt eine gewisse Ähnlichkeit zu der jährlich in Siegen stattfindenden „Informationstagung Sprengtechnik“ des Deutschen Sprengverbandes, wobei bisher wenig inhaltlicher Austausch stattfindet. KW - Explosivstoffe KW - Konferenzbericht KW - Sprengarbeiten PY - 2018 SN - 0941-4584 VL - 40 IS - 3 SP - 6 EP - 7 PB - Deutscher Sprengverband CY - Siegen AN - OPUS4-46900 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Waske, Anja A1 - Dutta, B. A1 - Teichert, N. A1 - Weise, B. A1 - Shayanfar, N. A1 - Becker, A. A1 - Hütten, A. A1 - Hickel, T. T1 - Coupling Phenomena in Magnetocaloric Materials N2 - Strong coupling effects in magnetocaloric materials are the key factor to achieve a large magnetic entropy change. Combining insights from experiments and ab initio calculations, we review relevant coupling phenomena, including atomic coupling, stress coupling, and magnetostatic coupling. For the investigations on atomic coupling, we have used Heusler compounds as a flexible model system. Stress coupling occurs in first‐order magnetocaloric materials, which exhibit a structural transformation or volume change together with the magnetic transition. Magnetostatic coupling has been experimentally demonstrated in magnetocaloric particles and fragment ensembles. Based on the achieved insights, we have demonstrated that the materials properties can be tailored to achieve optimized magnetocaloric performance for cooling applications. KW - Ab initio calculations KW - Magneto-structural transition KW - Magnetocaloric materials KW - Ferroic cooling KW - Heusler alloys PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-473045 DO - https://doi.org/10.1002/ente.201800163 VL - 6 IS - 8 SP - 1429 EP - 1447 PB - Wiley AN - OPUS4-47304 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pfretzschner, Beate T1 - Characterization of texture in SLM IN 718 samples using monochromatic neutron radiography N2 - Additive Manufacturing (AM) offers the opportunity to produce easier geometrically complex parts compared to traditional production technologies. An important AM technology for metals is selective laser melting (SLM) where a part is produced by melting and solidifying powder in layers. This technique is known to cause a pronounced texture in the produced AM products due to the specific heat flow and the associated solidification of the material during SLM deposition. In order to evaluate the influence of the deposition hatch length during SLM of nickel based superalloy Inconel 718 samples on the texture and in order to identify any preferred crystallographic direction, we performed monochromatic neutron radiography scans (using wavelength from 1.6 Å to 4.4 Å, step size 0.05 Å) to image the samples while rotating it through 90°. Samples produced with short hatch length showed fine textured columnar grains oriented along the sample building direction in high-resolution radiographs. Whereas processing the sample using a ten-fold longer hatch length reduced the texture. The neutron radiographic experiments were accompanied by scanning electron microscopy including electron back-scattered diffraction to visualize and verify the microstructure and texture. T2 - German Conference for Research with Synchrotron Radiation, Neutrons and Ion Beams at Large Facilities CY - Garching, Germany DA - 17.09.2018 KW - Bragg-edge KW - Neutron KW - Texture KW - Additive manufacturing PY - 2018 AN - OPUS4-47260 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Shapovalov, Oleg T1 - Aktivlötverfahren als eine hochtemperaturbeständige Ultraschallankopplung N2 - Die Untersuchung stellt eine Technologie einer Hochtemperatur-Ultraschallankopplung zwischen einem Lithiumniobat-Piezokristall und einer Elektrode aus rostfreiem Stahl dar. Die Ultraschallankopplung erfolgt durch das Diffusionslotprozess mit einem Aktivlot auf Silber-Kupfer-Basis. Die beschriebene Technologie ermöglicht die Herstellung eines hochtemperaturbeständigen Ultraschallprüfkopf zum Dauereinsatz bis 600 °C. T2 - Symposium "Trends in der Fügetechnik"; BTU Cottbus-Senftenberg CY - Cottbus, Germany DA - 14.11.2018 KW - Ultraschall KW - Ankopplung KW - Prüfkopf KW - Aktivlöten KW - Diffusionslöten KW - Hochtemperatur PY - 2018 UR - https://www.b-tu.de/news/artikel/14529-symposium-trends-in-der-fuegetechnik AN - OPUS4-47173 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bettge, Dirk T1 - Interaction of Oxidizing and Reductive Impurities in CO2 Streams with Transport Pipeline Steel N2 - A main goal of CLUSTER CCS project at BAM was to study the corrosion behaviour of pipeline steel with dense phase carbon dioxide containing impurities. Depending on the kind of impurities specific corrosion mechanisms and corrosion rates were determined. T2 - CO2 and H2 Technologies for the Energy Transition CY - BAM, Berlin, Germany DA - 28.11.2018 KW - Carbon capture KW - Carbon dioxide KW - Corrosion KW - CCS PY - 2018 AN - OPUS4-47016 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kratzig, Andreas T1 - Interaction of Reactive Components in CO2 Streams with Transport Pipeline Steel X70 N2 - In context of CLUSTER project, impacts of impurities (SO2, NO2, O2, CO, H2S, H2, N2, Ar and H2O) in CO2 streams captured from different sources in a regional cluster on transport, injection and storage were investigated. Corrosion studies of oxidizing, reductive or mixed atmospheres towards transport pipeline steel X70 were carried out applying high pressure (10 MPa) at low temperatures (278 K or 313 K). T2 - GHGT-14 Conference CY - Melbourne, Australia DA - 22.10.2018 KW - Carbon capture KW - CCS KW - Carbon dioxide KW - Corrosion PY - 2018 AN - OPUS4-47017 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rütters, H. T1 - Combining CO2 Streams from Different Emitters – A Challenge For Transport And Storage Infrastructure N2 - The European Directive 2009/31/EC on the geological storage of CO2 envisages an open access of CO2 streams from different emitters to a nation- or even EUwide CO2 pipeline network if CO2 stream compositions meet “reasonable minimum composition thresholds”. As of today it is not known how such “composition thresholds” may be defined and which impurity levels may be viable in practical application. To set up recommendations for criteria and respective threshold values for CO2 stream compositions, the project “CLUSTER” will investigate how a dynamic interplay – both in terms of mass fluxes and compositions – of CO2 streams from regionally clustered CO2 sources sharing a transport and storage infrastructure will impact corrosion, e.g., of pipelines and plant components, and geochemical alteration of cap rocks and reservoir rocks. In addition, the behaviour of such a highly dynamic CCS system will be considered for an overall optimization of system design including CO2 stream mixing schemes and facilities or interim CO2 storage. T2 - TCCS-8 – The 8th Trondheim Conference on CO2 Capture, Transport and Storage CY - Trondheim, Norway DA - 16.06.2015 KW - Carbon capture KW - Carbon dioxide KW - Corrosion KW - CCS PY - 2015 AN - OPUS4-47018 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bender, P. A1 - Fock, J. A1 - Hansen, M. F. A1 - Bogart, L. K. A1 - Southern, P. A1 - Ludwig, F. A1 - Wiekhorst, F. A1 - Szczerba, Wojciech A1 - Zeng, L. J. A1 - Heinke, D. A1 - Gehrke, N. A1 - Fernández Díaz, M. T. A1 - González-Alonso, D. A1 - Espeso, J. I. A1 - Rodríguez Fernández, J. A1 - Johansson, C. T1 - Influence of clustering on the magnetic N2 - Clustering of magnetic nanoparticles can drastically change their collective magnetic properties, which in turn may influence their performance in technological or biomedical applications. Here, we investigate a commercial colloidal dispersion (FeraSpinTMR), which contains dense clusters of iron oxide cores (mean size around 9 nm according to neutron diffraction) with varying cluster size (about 18–56 nm according to small angle x-ray diffraction), and its individual size fractions (FeraSpinTMXS, S, M, L, XL, XXL). The magnetic properties of the colloids were characterized by isothermal magnetization, as well as frequency-dependent optomagnetic and AC susceptibility measurements. From these measurements we derive the underlying moment and Relaxation frequency distributions, respectively. Analysis of the distributions shows that the clustering of the initially superparamagnetic cores leads to remanent magnetic moments within the large clusters. At frequencies below 105 rad s−1, the relaxation of the clusters is dominated by Brownian (rotation) relaxation. At higher frequencies, where Brownian relaxation is inhibited due to viscous friction, the clusters still show an appreciable magnetic relaxation due to internal moment relaxation within the clusters. As a result of the internal moment relaxation, the colloids with the large clusters (FSL, XL, XXL) excel in magnetic hyperthermia experiments. KW - Magnetic hyperthermia KW - Magnetic nanoparticles KW - Multi-core particles KW - Core-clusters PY - 2018 DO - https://doi.org/10.1088/1361-6528/aad67d VL - 29 IS - 42 SP - Articel 425705 PB - IOP Publishing CY - UK AN - OPUS4-47203 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sommer, Konstantin T1 - Microstructure characterization of additive produced parts N2 - Due to the advantages of additive manufacturing (AM), it has been increasingly integrated into many industrial sectors. The application of AM materials for safety-critical parts requires the detailed knowledge about their microstructure stability under thermo-mechanical or mechanical load and knowledge on ageing process mechanisms. Ageing processes are characterized by change of the material microstructure that is to be initially investigated. This work deals with the Investigation of 316L stainless steel manufactured by selective laser melting (SLM). Describing Parameters must be defined and applied on the microstructure of these materials in their initial state and after loads were applied. The findings of this work form the basis for the investigation of AM material ageing. T2 - FEMS Junior EUROMAT 2018 CY - Budapest, Hungary DA - 08.07.2018 KW - Additive manufacturing KW - Selective laser melting KW - 316L KW - Material characterization KW - Microstructure PY - 2018 AN - OPUS4-47176 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beckmann, Jörg A1 - Spranger, Holger A1 - Ewert, Uwe T1 - THz Applications for Non-Destructive Testing N2 - Up to now THz-TDS-systems aren’t considered to be nondestructive testing facilities for large scale industrial applications, despite it was proven that they provide a comprehensive set of quality parameters. A practical approach to bring THz-TDS in addition to already existing testing systems into the industrial mainstream is systematic development of future test procedures and test facilities for dielectrics. For this purpose polyeth-ylene test specimen with introduced artefacts were designed, to evaluate the detection sensitivity of Time of Flight measurements based on dielectrics. SAFT reconstructed tomograms are presented which visualize the sizes and location of artificially introduced flaws. T2 - 2017 Far East NDT New Technology & Application Forum (FENDT) CY - XI'an, China DA - 22.06.2017 KW - THz radiation KW - Dielectric materials KW - Image reconstruction KW - Terahertz synthetic aperture PY - 2018 DO - https://doi.org/10.1109/FENDT.2017.8584511 VL - 12 SP - 272 EP - 276 PB - IEEE Conference Publication CY - USA AN - OPUS4-47220 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Farag, Zeinab A1 - Moustapha, M. A1 - Hidde, Gundula A1 - Friedrich, Jörg A1 - Azzam, M. A1 - Krüger, Simone ED - Mital, K.L. T1 - Promotion of Adhesion of Green Flame Retardant Coatings onto Polyolefins by Depositing Ultra-Thin Plasma Polymer Films N2 - Various methods have been used for introducing fire retardant additives into polymers. Deposition of thick fire retardant coatings directly onto polymer substrates is an alternative technique. An important advantage of the coating technique is the preservation of the physical and chemical integrity of the polymer material. Moreover, the fire retardancy of the polymer materials can be achieved following their production. Suitable coating materials are inorganics, intumescent, char-forming, oxygendiluting, and cooling or radical quenching layers. The most important problem is to achieve sufficient coating thickness to withstand the direct attack of flame and to protect the polymer bulk from pyrolysis, otherwise blistering of coating, caused by emitted pyrolysis gases, is often observed. To avoid blistering of coating, the adhesion between polyolefin substrate and fire retardant coating has to be extraordinarily high. In order to achieve such a high level of adhesion, the polymer surface has to be modified with adhesion-promoting functional groups. The deposition of thin plasma polymers as adhesion-promoting layers with NH2, OH or COOH groups has been the most suited method. These functional groups are able to form covalent bonds and other interactions between the fire-resistant coating and the plasma-modified polyolefin substrate. Additionally, the plasma polymer counteracts the strong mechanical stresses in the laminate on exposure to high temperatures by its flexibility. KW - Plasma KW - Adhesion PY - 2017 SN - 978-1-119-40748-5 SN - 978-1-119-40638-9 DO - https://doi.org/10.1002/9781119407485 VL - 2 SP - 399 EP - 427 PB - Scrivener Publishing CY - Beverly, USA AN - OPUS4-47227 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chandra, K. A1 - Kranzmann, Axel T1 - High temperature oxidation of 9–12% Cr ferritic/martensitic steels under dual-environment conditions N2 - In normal operations, the opposite surfaces of the power plant components are exposed to two different environments, i.e. air/flue gas on the one side and steam on the other side. Exposure under such dual-environment can lead to accelerated corrosion of the components on the air side. The oxidation behaviour of ferritic/martensitic steel T92 was investigated under dual-environment in a specially designed test equipment. The samples were exposed to dry oxyfuel flue gas (CO2–27%N2–2%O2–1%SO2) on one side and to steam on the other side up to 1000 h at 650°C. The formation of oxide scales was characterised by optical microscopy and scanning electron microscopy with attached energy-dispersive spectroscopy. Oxidation rate of specimens under dual-Environment condition was almost three times higher than that in single-environment condition. This is explained based on hydrogen transport through the bulk alloy from the steam side to the flue gas side. KW - Oxidation KW - Dual-environment KW - Oxyfuel KW - Ferritic/martensitic steel KW - Steam PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-457101 DO - https://doi.org/10.1080/1478422X.2017.1374049 VL - 53 IS - 31 SP - 27 EP - 33 PB - Taylor & Francis AN - OPUS4-45710 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Balzer, M. A1 - Fenker, M. A1 - Kappl, H. A1 - Müller, Thoralf A1 - Heyn, A. A1 - Heiss, A. A1 - Richter, A. T1 - Corrosion protection of steel substrates by magnetron sputtered TiMgN hard coatings: Structure, mechanical properties and growth defect related salt spray test results N2 - Hard and wear resistant coatings deposited by PVD techniques have been characterized for decades for their capabilities to protect steel substrates from corrosion. In the present work the effect of Mg incorporated into TiN coatings is described in terms of the corrosion behavior as well as the mechanical and structural properties. TiN and TiMgN films with Mg contents between 10 and 35 at.% were deposited onto mirror polished 100Cr6 (1.3505) steel samples with 2.5 and 5 μm thickness by using DC magnetron sputtering. The corrosion protection capabilities of the coatings were characterized by neutral salt spray (NSS) test, considering the amounts and sizes of growth defects inherent in each coated sample as determined by a recently developed optical scan method (Large Area High Resolution mapping). The defect data were statistically analyzed for improved interpretation of NSS test results. Chosen growth defects were additionally analyzed by focused ion beam technique. Furthermore the coating composition and morphology, the hardness and the tribological behavior were characterized. Polished steel samples coated with 2.5 μm TiMgN containing about 35 at.% Mg were in the plane free of corrosion after 24 h in a NSS test. TiMgN with 10 or 20 at.% Mg only provided a slightly improved corrosion protection in relation to pure TiN coatings, which was limited to certain types of growth defects. The highest Mg containing coatings exhibited a decreased hardness down to 1200 or 1800 HV depending on type of deposition (HV 1200: Ti- and Mg-target with rotating substrate holder, 1800: Mg-plugged Ti-target with static substrate holder), but also showed a strongly improved wear resistance against Al2O3 related to pure TiN. By analyzing the NSS test results it was found that the corrosion behavior of the coated samples did not only depend strongly on the Mg content, but also on the sample individual defect concentrations. Therefore this subject is extensively discussed. KW - Physical vapour deposition (PVD) KW - Corrosion KW - Growth defects KW - Pinholes KW - Magnesium KW - TiMgN PY - 2018 DO - https://doi.org/10.1016/j.surfcoat.2018.05.037 SN - 0257-8972 VL - 349 IS - 9 SP - 82 EP - 92 PB - Elsevier B.V. AN - OPUS4-45712 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schreier, Andy A1 - Wosniok, Aleksander A1 - Liehr, Sascha A1 - Krebber, Katerina T1 - Humidity-induced Brillouin frequency shift in perfluorinated polymer optical fibers N2 - We report, to our knowledge, for the first time on humidity-induced Brillouin frequency shifts in perfluorinated graded index polymer optical fibers. A linear relation between Brillouin frequency shift and humidity was observed. Furthermore, the humidity coefficient of the Brillouin frequency shift is demonstrated to be a function of temperature (-107 to -64 kHz/%r.h. or -426 to -49 kHz m3/g in the range of 20 to 60 °C). An analytical description proves temperature and humidity as two mutually independent effects on the Brillouin frequency shift. KW - Brillouin KW - Polymer optical fibre KW - Humidity PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-457165 DO - https://doi.org/10.1364/OE.26.022307 SN - 1094-4087 VL - 26 IS - 17 SP - 22307 EP - 22314 PB - Optical Society of America AN - OPUS4-45716 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wäsche, Rolf T1 - Niobium carbide, a new cermet material with excellent properties N2 - Niobium carbide is a ceramic material which can be used with excellent results to replace tungsten carbide with cobalt binder. Furthermore, it might be manufactured by classic ceramic technologies and even colloidal processing. To achieve high toughness and strength, it is necessary to have a perfect mix of hard phase and binder, which is mainly achieved by ball milling. Mechanical and physical properties as well as results on different tribological and application-oriented machining tests are presented. The results have been compared with results obtained with NbC grades with Co and Fe3Al binders as well as with pure binderless hot-pressed NbC and SPS sintered Nb2O5. T2 - ICCCI 2018 - 6th Int. Conf. on the Characterization and Control of Interfaces for High Quality Advanced Materials and 54th Summer Symposium on Powder Technology CY - Kurashiki, Japan DA - 09.07.2018 KW - Niobium carbide KW - Cermet KW - Microstructure KW - Properties PY - 2018 AN - OPUS4-45643 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Even, Morgane A1 - Hutler, C. A1 - Wilke, Olaf A1 - Vieth, B. A1 - Luch, A. T1 - Investigations on emission properties of VOCs from consumer products made of polymers N2 - There is a need for an assessment of the emission properties of volatile organic compounds (VOCs) from consumer products. A method comparison was carried out to evaluate adapted and cost-effective procedures for such items. Smaller and automated emission chambers depicted similar kinetics compared to a 203 L standard chamber. Toy samples made of PVC (Polyvinyl chloride) emitted more VOCs compared to other tested polymeric products. The emissions from 2 selected samples were studied to allow an evaluation of the resulting room concentration and external exposure of a child. Obtained concentrations were not of concern. T2 - Indoor Air Conference 2018 CY - Philadelphia, USA DA - 22.07.2018 KW - Emission chamber KW - VOC KW - Consumer article PY - 2018 SP - Paper 381, 1 EP - 2 AN - OPUS4-45654 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waurischk, Tina T1 - The influence of water as volatile on crack propagation in soda-lime silicate glass N2 - The talk was given at the Spring School of the SPP1594 in Hannover and summarizes the actual findings about crack growth in water bearing soda-lime silicate glass and a comparison to other oxide glasses. T2 - Spring School des SPP1594 CY - Hannover, Germany DA - 06.03.2018 KW - DCB KW - Soda-lime silicate glass KW - Crack growth KW - Vickers KW - Water speciation PY - 2018 AN - OPUS4-45699 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kiefer, P. T1 - Statistical analysis of Vickers induced subcritical crack growth in soda-lime silicate glasses N2 - Studies on Vickers induced subcritical crack growth are controversially discussed since the stresses that drive the crack growth are distributed three dimensionally within the material and cannot be retraced by available methods. Hence, empirical approaches are used to calculate mechanical material parameters such as the stress intensity factor KI. However, the results of these approaches show large deviations from those measured by standardized techniques such as double cantilever beam (DCB) or double cleavage drilled compression (DCDC). Yet, small specimen sizes and low specimen quantities can prevent the execution of DCB and DCDC measurements. Here we present an approach that is based on a statistical analysis of Vickers induced radial cracks. For this purpose more than 150 single radial cracks were analyzed. The cracks were generated in a commercial soda-lime silicate glass. The experiments were performed in a glovebox purged with dry nitrogen gas to minimize the influence of atmospheric water on crack growth. The temporally resolved evolution of the radial cracks was monitored in-situ using an inverted microscope equipped with a camera system directly below the Vickers indenter. An automated image analysis software was used to determine the crack length over time. The data show that the crack propagation and thereby the crack velocities are not uniformly but statistically distributed. These findings allow, using the statistical mean value of the distributions in combination with DCB data, a precise formulation of KI for each measured crack length. T2 - 92nd Annual Meeting of the German Society of Glass Technology in Conjunction with the Annual Meetings of the Czech Glass Society & the Slovak Glass Society CY - Bayreuth, Germany DA - 28.05.2018 KW - Crack growth KW - Soda-lime silicate glass KW - Vickers PY - 2018 AN - OPUS4-45703 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lehmann, Jens A1 - Leonhard, H. T1 - Die Farbe bringt es an den Tag N2 - Anlagenbauteile aus nichtrostendem Stahl sind durch eine Passivschicht auf der Oberfläche vor Korrosion geschützt. Ist diese beschädigt oder unvollständig ausgebildet, geht der Schutz verloren. Produktionsausfälle und hohe Investitionen für Instandsetzungen können die Folge sein. Das KorroPad-Verfahren ist ein Schnelltest zur Qualitätskontrolle der Passivschicht. Er nimmt nur 15 Minuten in Anspruch. KW - Nichtrostender Stahl KW - Korrosionsschnelltest KW - KorroPad KW - Passivschicht PY - 2018 SN - 0936-6962 VL - 57 IS - 7 SP - 44 EP - 46 PB - WEKA BUSINESS MEDIEN GmbH CY - Darmstadt AN - OPUS4-45625 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koclęga, Damian A1 - Radziszewska, A. A1 - Kranzmann, Axel A1 - Dymek, S. T1 - Microstructure characterization of the Inconel 686 clad layer after high-temperature corrosion tests in aggressive gases and ashes N2 - The Ni-Cr-Mo-W alloy is characterized by the excellent high-temperature corrosion resistance, good strength and ability to work in aggressive environments. To protect the surface of the substrate 13CrMo4-5 steel against aggressive environments the Inconel 686 as clad layer was used. The corrosion process was performed in oxidizing mixture of gases like O2, COx, SOx. The second part of corrosion Experiment concerned the corrosion test of the coating in reducing atmosphere of the specified gases with ashes, which contained e.g. Na, Cl, Ca, Si, C, Fe, Al. T2 - Junior EUROMAT 2018 CY - Budapest, Hungary DA - 08.07.2018 KW - Laser Cladding KW - Inconel 686 KW - High temperature corrosion KW - Aggressive environement KW - Material oxidation PY - 2018 AN - OPUS4-45627 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Vogl, Jochen A1 - Rosner, M. A1 - Curbera, J. A1 - Peltz, U. A1 - Peplinski, Burkhard T1 - Lead isotope analysis in magic artefacts from the Berlin museums N2 - A set of 59 ancient magical artefacts, mainly made of lead, was selected from the collections of the Staatliche Museen zu Berlin in order to unravel their origins. All the selected artefacts have been studied for their Pb isotope compositions, which covered the whole range of the Mediterranean ore deposits. However, the majority (≈86%) were made of lead matching the small compositional range of the Laurion ore deposits. Only eight out of the 59 artefacts were made of recycled lead or lead from other ore deposits. Additionally, all but two were approximately dated based on their inscriptions. The lead isotopic composition together with information obtained from the inscriptions, the resulting dating, the context of the find and the known history of each item allowed us to gain more detailed information about the origins of these magical artefacts. The Attic provenance of 36 curse tablets was confirmed, whereas for 11 curse tablets previously classified as non-Attic, the provenance was either confirmed and specified (six artefacts) or changed to Attic (five artefacts). Surprisingly, the majority (six out of eight) of the analysed curse tablets from the Egyptian collection showed a lead isotopic composition closely matching that of Laurion. A Laurion-like lead isotopic composition was also observed for three of the four analysed oracular tablets from Dodona. Together with the dating information, this points to Laurion as the major and dominant lead source in the Aegean, at least during the fourth–third century B.C. The few curse tablets from earlier than the fourth–third century B.C. point to the use of multiple and thus isotopically more variable lead sources compared with the Roman times. KW - Lead isotopes KW - Pb isotopes KW - Greek curse tablets KW - Antikensammlung Berlin KW - Ägyptisches Museum Berlin PY - 2018 DO - https://doi.org/10.1007/s12520-016-0445-6 SN - 1866-9557 SN - 1866-9565 VL - 10 IS - 5 SP - 1111 EP - 1127 PB - Springer Verlag CY - Berlin AN - OPUS4-45628 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koclęga, Damian A1 - Dymek, S. A1 - Radziszewska, A. A1 - Huebner, J. T1 - Laser cladding of Inconel 686 overlay weld on low carbon steel N2 - The work presents the effects of the change of the laser cladding parameters on microstructure, chemical composition and mechanical properties of Inconel 686 overlays (coatings). To obtain the best quality of These coatings the various parameters of laser cladding such as the power density of the laser beam, the laser beam velocity and overlapping ratio of the weld tracks were applied. The substrates were boilers plate made of the 13CrMo4-5 steel. Ni - base alloys characterize by the excellent high-temperature corrosion resistance, good strength and good ability to work in aggressive environments. This could be achieved by the reduction of the substrate melting and its dissolution into the overlays. The microstructure, chemical composition of the obtained overlays were investigated by means of a light microscope, a scanning electron microscope (SEM) equipped with the EDS detector. The overlays had cellular-dendritic structure. The variations of the chemical composition (especially Mo, Ni and W ) in the interdendritic and dendritic regions were observed. The interdendritic regions were enriched during solidifications in Mo and W and had lower content of Ni. T2 - 26TH INTERNATIONAL CONFERENCE ON METALLURGY AND MATERIALS CY - Brno, Czech Republic DA - 24.05.2017 KW - Laser cladding KW - Overlay KW - Chemical composition KW - Inconel 686 KW - Process optimization PY - 2017 SP - 1327 EP - 1333 AN - OPUS4-45629 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Even, Morgane T1 - Investigations on emission properties of VOCs from consumer products made of polymers N2 - There is a need for an assessment of the emission properties of volatile organic compounds (VOCs) from consumer products. A method comparison was carried out to evaluate adapted and cost-effective procedures for such items. Smaller and automated emission chambers de-picted similar kinetics compared to a 203 L standard chamber. Toy samples made of PVC (Polyvinyl chloride) emitted more VOCs compared to other tested polymeric products. The emissions from 2 selected samples were studied to allow an evaluation of the resulting room concentration and external exposure of a child. Obtained concentrations were not of concern. T2 - Conference on Indoor Air 2018 CY - Philadelphia, USA DA - 22.07.2018 KW - Emission chamber testing KW - Volatile organic compounds KW - Consumer articles PY - 2018 AN - OPUS4-45662 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Ralf T1 - VACUUM HOT EXTRACTION (VHE-MS): Concentration, diffusion and degassing of volatiles N2 - Der Vortrag gibt eine Einführung in die Methode der Vakuumheißextraktion und beschreibt die Anwendungsmöglichkeiten der an der BAMN betriebenen Anlage. T2 - Seminar Instrumentelle Analytik, Fakultät III Prozesswissenschaften, Lehrstuhl Keramik TU Berlin CY - TU Berlin, Germany DA - 26.1.2018 KW - Gasabgabe KW - Diffusion KW - Gasgehalt PY - 2018 AN - OPUS4-45665 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sharatchandra Singh, W. A1 - Stegemann, Robert A1 - Kreutzbruck, Marc A1 - Mukhopadhyay, C. K. A1 - Purnachandra Rao, B. T1 - Mapping of Deformation-Induced Magnetic Fields in Carbon Steels Using a GMR Sensor Based Metal Magnetic Memory Technique N2 - Giant magneto-resistive (GMR) sensor based metal magnetic memory (MMM) technique is proposed for mapping of deformation-induced self-magnetic leakage fields (SMLFs) in carbon steel. The specimens were subjected to different amounts of tensile deformation and the deformation-induced SMLFs were measured using a GMR sensor after unloading the specimens. 3D-nonlinear finite element modeling was performed to predict stress–strain state in a steel specimen under tensile load. The experimentally obtained SMLF images were correlated with the finite element model predicted stress–strain states. Studies reveal that the MMM technique can detect the plastic deformation with signal-to-noise ratio better than 20 dB. The technique enables the mapping of plastic deformation in carbon steels for the evaluation of the severity of deformation. The study also reveals that deformation-induced SMLF is influenced by the presence of initial surface residual stress, introduced by shot peening. The intensity of SMLF signal is found to increase with increase in tensile load and decrease with shot peening. KW - GMR KW - Metal Magnetic Memory KW - 3D-finite element modeling KW - Plastic deformation KW - Carbon steel PY - 2018 DO - https://doi.org/10.1007/s10921-018-0470-8 SN - 0195-9298 VL - 37 IS - 2 SP - 21 PB - Springer US AN - OPUS4-45667 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Ralf T1 - Glass Sintering with Concurrent Crystallization and Foaming N2 - Glass powders are promising candidates for manufacturing a broad diversity of sintered materials like sintered glass-ceramics, glass matrix composites or glass bonded ceramics with tailored mechanical, thermal, electrical and optical properties and complex shape. Its wide and precise adjustability makes this class of materials a key component for advanced technologies. Processing of glass or composite powders often allow even more flexibility in materials design. At the same time, however, processing can have substantial effects on the glass powder surface and sinterability. Thus, mechanical damage and surface contamination can strongly enhance surface crystallization, which may retard or even fully prevent densification. Whereas sintering and concurrent crystallization have been widely studied, partially as cooperative effort of the TC7 of the ICG, and although glass powder sintering is predominantly applied for glasses of low crystallization tendency, sintering is also limited by gas bubble formation or foaming. The latter phenomenon is much less understood and can occur even for slow crystallizing glass powders. The lecture illustrates possible consequences of glass powder processing on glass sintering, crystallization and foaming. T2 - 7th Int Congress on Ceramics, Symposium Frontiers of Glass Science CY - Iguacu, Brazil DA - 17.06.2018 KW - Glass KW - Powder KW - Sintering KW - Foaming PY - 2018 AN - OPUS4-45670 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul T1 - Application of the electrochemical potentiodynamic reactivation method on martensitic stainless steels N2 - The double loop electrochemical potentiodynamic reactivation (EPR) method is a standardised procedure for detecting and quantifying sensitisation on austenitic, ferritic and ferritic-austenitic stainless-steel grades. This sensitisation is caused by microstructural alternations, as the formation of chromium carbides, nitrides or sigma-phases, which generate local chromium depleted zones nearby. The latter strongly influence the corrosion resistance and the electrochemical response of a stainless steel during electrochemical potentiodynamic reactivation, providing important information on the degree of chromium depletion. In case of martensitic stainless steels, which are used for cutlery and surgical instruments, the heat treatment has a strong impact on the microstructure, the material properties and especially on the corrosion resistance. To study this interaction, the EPR method was modified for the application on martensitic stainless steels with about 13 wt.-% chromium. Different H2SO4 concentrations and EPR-parameters were tested and compared on two standard martensitic stainless-steel grades (AISI 420 A / X20Cr13 and AISI 420 C / X46Cr13) to define applicable parameters. Afterwards, these parameters were used to study the effect of austenitisation time and cooling rate on the corrosion resistance of both martensitic stainless steels. The response of both alloys was different due to the different carbon levels, which will be explained by microstructural investigations in detail. All results allow postulating a process window, in which chromium depletion is suppressed and an optimised corrosion resistance is guaranteed. Based on this research, the modified EPR-test is now used to control the heat treatment and its impact on the corrosion resistance of martensitic stainless steels in the cutlery industry. The EPR-test is thus an interesting alternative for manufacturers, processors, users and researchers to the time-consuming exposition test normally used to characterise the corrosion resistance of martensitic stainless steels. T2 - Electrochemical Methods in Corrosion Research 2018 CY - Cambridge, UK DA - 22.07.2018 KW - EPR KW - Corrosion resistance KW - Heat treatment KW - Stainless steels KW - Corrosion KW - Corrosion testing KW - Martensitic stainless steels PY - 2018 AN - OPUS4-45613 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kauss, N. A1 - Heyn, A. A1 - Rosemann, Paul T1 - How to Detect Sensitivity on Aged Lean-Duplex Stainless Steel With Electrochemical Methods N2 - The influence of isothermal ageing on microstructure, sensitisation and pitting corrosion resistance of the lean duplex stainless steel (LDSS) X2CrNiN23-4 was investigated with various electrochemical methods. The aging at 600 °C (from 0.1 h up to 20 h) lead to the formation of precipitations at the ferrite-ferrite (α/α) and ferrite-austenite (α/γ) grain boundaries, inducing sensitisation due to chromium depletion. The degree of sensitisation was evaluated with the double loop electrochemical potentiokinetic reactivation method (DL-EPR) according to ASTM G108 and correlated with critical pitting potentials (Epit) as well as critical pitting temperature (CPT) measured in an electrolyte according to ASTM G48 using electrochemical noise. Up to an ageing time of 1 h, the sensitisation did rise significantly, stabilising at a nearly constant level with a slight drop at 20 h. This behaviour correlated perfectly with the potentiodynamically determined pitting potentials Epit and sensitisation. The CPT showed a higher sensitivity at short ageing times compared to the DL-EPR and Epit. Finally, the KorroPad method was applied to visualise the sensitisation induced reduction of pitting corrosion resistance. The “KorroPad” is an agar-based gel-electrolyte containing 0.1 mol/l sodium chloride (NaCl) and 0.1 mol/l potassium ferricyanide III (K3[Fe(CN)6]), invented at the Federal Institute of Materials Research and Testing in Berlin (Germany) to detect surfaces of stainless steel prone to pitting corrosion. The standard configuration of the KorroPad showed no differentiation for the various aging conditions. Increasing the concentration of both NaCl and potassium ferrocyanide III to 0.5 M shifts the detection limit of the KorroPad method to stainless steels with higher corrosion resistance, producing the same trends detected by standard electrochemical pitting corrosion values (Epit, CPT) and sensitisation (DL-EPR). By that, the KorroPad method was successfully adjusted to the lean-duplex stainless steel X2CrNiN23-4, enabling short-time testing to detect sensitization. T2 - Electrochemical Methods in Corrosion Research 2018 CY - Cambridge, UK DA - 22.07.2018 KW - Corrosion testing KW - Duplex stainless steels KW - Corrosion KW - KorroPad KW - Pitting corrosion KW - EPR KW - Electrochemical noise KW - Stainless steel PY - 2018 AN - OPUS4-45615 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ermawati, F. U. A1 - Supardi, Z. A. I. A1 - Suasmoro, S. A1 - Hübert, Thomas T1 - Contribution of Relaxation Effect to the Permittivity of Mg1-xZnxTiO3 Ceramics N2 - This work reported the investigation on the effect of relaxation to the permittivity (epsilon' r ) characteristic of Mg1-x Zn x TiO3 ceramics for x = 0 – 0.5 (MZT0 – MZT0.5) measured from 1 Hz to 330 MHz. Within that frequency range, the relaxation effect that consists of the space charge (SC) and the dipolar (D) polarization mechanisms were identified. The contribution of the D relaxation in MZT0 – MZT0.2 systems extents overall from about 100 Hz to 330 MHz, while that in MZT0.3 – MZT0.5 systems is from 50 kHz to 330 MHz. The remaining frequencies, i.e. from 1 to 90 Hz for MZT0 – MZT0.2 and from 1 Hz to 50 kHz for MZT0.3 – MZT0.5, are attributed to the SC relaxation. The D polarization mechanism provides constant epsilon' r values which vary from (15.4 – 17.0) ± 0.3 throughout the samples. Contribution of the SC polarization mechanism to the characteristic is supported by the simultaneous presence of different content and level of resistivity of the secondary phase of (Mg1-αZnα)2TiO4 in MZT0 – MZT0.2 systems and of (Zn1-αMgα)2TiO4 in MZT0.3 – MZT0.5, along with the presence of the main Mg1-x Zn x TiO3 phase, as a result of the variation of zinc content in the systems. T2 - The 5th International Conference on Advanced Materials Sciences and Technology (ICAMST 2017) CY - Makassar, Indonesia DA - 19.09.2017 KW - Dielectric ceramic KW - dipolar polarization KW - Mg1-xZnxTiO3 KW - permittivity KW - space charge polarization PY - 2018 DO - https://doi.org/10.1088/1757-899X/367/1/012003 SN - 1757-8981 VL - 367 SP - 1 EP - 6 PB - IOP Publishing Ltd AN - OPUS4-45618 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wilke, Olaf T1 - Comparison of Formaldehyde Concentrations in Emission Test Chambers Using EN 717-1 and EN 16516 N2 - For many years EN 717-1 (Wood-based panels - Determination of formaldehyde release - Part 1: Formaldehyde emission by the chamber method) is the standard for formaldehyde emission testing of wooden boards. In 2017 EN 16516 (Construction products - Assessment of release of dangerous substances - Determination of emissions into indoor air) was published as a new harmonised standard for the emission testing of construction products. Because test chamber conditions are different, both standards give different concentrations for formaldehyde. For the determination of a conversion factor four test series were set up with different wooden boards. T2 - Conference on Indoor Air CY - Philadelphia, PA, USA DA - 22.07.2018 KW - Loading factor KW - Construction products KW - European standard KW - Air exchange rate PY - 2018 AN - OPUS4-45631 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rosemann, Paul A1 - Kauss, N. T1 - Visualisierung werkstoffbedingter Lochkorrosionsanfälligkeit durch die KorroPad-Prüfung N2 - Mit der KorroPad-Prüfung können lochkorrosionsanfällige Oberflächen einfach, schnell und kostengünstig nachgewiesen werden. Das KorroPad ist damit für Hersteller, Verarbeiter, Anwender und Forscher eine interessante Alternative zu zeitintensiven Auslagerungsversuchen und elektrochemischen Untersuchungsmethoden, die normalerweise bei der Charakterisierung nichtrostender Stähle zur Anwendung kommen. Mit der KorroPad-Prüfung können aber auch werkstoff und gefügebedingte Einflussfaktoren sichtbar gemacht werden, die Lochkorrosionsanfälligkeit verursachen. Um dies zu veranschaulichen, wird die Nachweisgrenze des KorroPads an Referenzlegierungen mit abgestuftem Chromgehalt aufgezeigt. Darauf aufbauend wird dargestellt, wie die Sensibilisierung nichtrostender Stähle durch Chromverarmung mit einer gezielten Verschärfung der KorroPad-Prüfung nachgewiesen werden kann. KW - Korrosion KW - Nichtrostender Stahl KW - KorroPad KW - Passivschicht KW - Lochkorrosion KW - EPR KW - Korrosionsschnelltest KW - Qualitätssicherung PY - 2018 UR - https://www.wotech-technical-media.de/womag/autoren/Rosemann_Paul.php DO - https://doi.org/10.7395/2018/Rosemann1 IS - 7-8 SP - 1 EP - 5 PB - WOMAG AN - OPUS4-45688 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rosemann, Paul A1 - Kauss, N. T1 - Visualisierung werkstoffbedingter Lochkorrosionsanfälligkeit durch die KorroPad-Prüfung N2 - Mit der KorroPad-Prüfung können lochkorrosionsanfällige Oberflächen einfach, schnell und kostengünstig nachgewiesen werden. Das KorroPad ist damit für Hersteller, Verarbeiter, Anwender und Forscher eine interessante Alternative zu zeitintensiven Auslagerungsversuchen und elektrochemischen Untersuchungsmethoden, die normalerweise bei der Charakterisierung nichtrostender Stähle zur Anwendung kommen. Mit der KorroPad-Prüfung können aber auch werkstoff- und gefügebedingte Einflussfaktoren sichtbar gemacht werden, die Lochkorrosionsanfälligkeit verursachen. Um dies zu veranschaulichen, wird die Nachweisgrenze des Korro-Pads an Referenzlegierungen mit abgestuftem Chromgehalt aufgezeigt. Darauf aufbauend wird dargestellt, wie die Sensibilisierung nichtrostender Stähle durch Chromverarmung mit einer gezielten Verschärfung der KorroPad-Prüfung nachgewiesen werden kann. KW - Korrosion KW - Nichtrostender Stahl KW - KorroPad KW - Korrosionsschnelltest KW - Passivschicht KW - EPR KW - Qualitätssicherung PY - 2018 SN - 2195-5905 IS - 7-8 SP - 18 EP - 20 PB - WOMAG CY - Waldshut-Tiengen AN - OPUS4-45689 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Vorstellung des Programms WIPANO sowie aktueller Projektskizzen der BAM im Fachbereich 7.6 N2 - Der Vortrag erläutert die Förderschwerpunkte der Förderinitiative WIPANO des BMWi und zeigt aktuelle Projektskizzen sowie Projekte des Fachbereiches 7.6. T2 - Arbeitskreissitzung „Korrosionsuntersuchung und -überwachung“ des GfKORR e. V. CY - Berlin, Germany DA - 08.10.2018 KW - Korrosion KW - Corrosion KW - Zink KW - Spannstahl KW - KorroPad PY - 2018 AN - OPUS4-46379 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 48, Heft 3 T3 - Amts- und Mitteilungsblatt der BAM - 3/2018 KW - Anerkennungen KW - Richtlinien KW - Zulassungen KW - Festlegungen KW - Zustimmungen PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-463844 SN - 0340-7551 VL - 48 IS - 3 SP - 99 EP - 136 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-46384 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe T1 - Characterisation of magnetron sputtered SnZnOx by means of spectroscopic ellipsometry - how can we analyse TCO materials optically? N2 - Transparent conductive oxide (TCO) films are a vital part of a large part of modern technology. The production of TCO materials has sparked much development in plasma coating technology. Quality control measurements of these layers are therefore important in many fields of optics and electronics such as high efficiency thin film photovoltaics. In this presentation, we report on optical measurements of ZnSnOx layers generated by DC/RF magnetron plasma co-sputtering. By changing the respective power on two different targets, the overall power, the gas composition and post-treatment, the properties of this type of layers can be varied in a number of parameters. The optical, electrical, and chemical properties of TCO layers are the technically most important properties together with the layer thickness. The dielectric function of layers is accessible by means of spectroscopic ellipsometry, which also yields the very important value for the layer thickness at the same time. It would be a significant step forward in quality control to use this non-destructive method also as a fast test for electrical properties. Therefore, we report on the optical properties connected to the production parameters, and also on our preliminary results connecting the optical dielectric function (in the visible and near infrared) to the electrical conductivity of the layers. We discuss the effect of deposition parameters on the optical properties of the layers and present an approach for correlating optical and electrical properties. Further, we discuss the question of accuracy of optical properties gained from model-fit-based optical methods and the use of different parameterised models for the dielectric function to achieve this. T2 - PSE 2018 - 16th Conference on Plasma Surface Engineering CY - Garmisch-Partenkirchen, Germany DA - 17.09.2018 KW - Mixed Oxides KW - TCO KW - Quality Control KW - Ellipsometry KW - Optical Constants PY - 2018 AN - OPUS4-46388 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Compatibility of sealing materials with biofuels and biodiesel heating oil blends at different temperatures N2 - The objective of this research was to determine the resistance of frequently used sealing materials such as FKM (fluorocarbon rubber), FVMQ (methyl-fluoro-silicone rubber), VMQ (methyl-vinyl-silicone rubber), EPDM (ethylene-propylene-diene rubber), CR (chloroprene rubber), CSM (chlorosulfonated polyethylene), IIR (butyl rubber), PA (polyamides), NBR (acrylonitrile-butadiene rubber) and PUR (polyester urethane rubber) in fuels and heating oil with admixtures of biogenic sources such as E10 (fuel with 10 % ethanol), E85 (fuel with 85 % ethanol), non-aged and aged biodiesel, diesel fuel with 5 % biodiesel, non-aged and aged B10 (heating oil with 10 % biodiesel) at 20 °C, 40 °C and 70 °C. Mass, tensile strength and breaking elongation of the test specimens were determined before and after the exposure for 84 days in the fuels. The visual examination of some elastomer test specimens clearly showed the great volume increase until break or partial dissolution. Shore hardness A and D (for PA) were determined before and after exposure of the test specimens in the biofuels for 42 days. There is not determined a threshold for the reduction in tensile properties and Shore hardness in the international standards. Therefore a threshold of 15 % was determined for the evaluation of the compatibility. In summary, it can be therefore stated that the chemical resistance of the fluoropolymers FKM and FVMQ in fuels and biofuels is the best one. T2 - 13th International Congress on Biofuels & Bioenergy CY - Ottawa, Canada DA - 18.10.2018 KW - Sealing materials KW - Biodiesel KW - Diesel fuel KW - Heating oil with 10 % biodiesel KW - Tensile properties KW - Shore hardness KW - Fuel with 10 % ethanol PY - 2018 AN - OPUS4-46358 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kamaraj, Abinaya T1 - Der Einfluss von elektrochemisch aktivierten Flüssigkeiten auf das Korrosionsrisiko von nichtrostendem Stahl N2 - Elektrochemisch produzierte Desinfektionsmittel werden hinsichtlich ihres Einflusses auf die Korrosion nichtrostender Stähle untersucht. Besonderes Augenmerk liegt auf der Spaltkorrosion. T2 - Sitzung GfKORR Arbeitskreis Schadensuntersuchung CY - Frankfurt, Germany DA - 18.10.2018 KW - Desinfektion nichtrostender Stahl KW - Spaltkorrosion PY - 2018 AN - OPUS4-46395 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe T1 - State-of-the-Art in Multiple-Sample Evaluation of Adhesive and Bonding Strength N2 - The paper addresses the “State-of-the-Art in Multiple-Sample Evaluation of Adhesive and Bonding Strength” and the following points are discussed in more detail: 1. Motivation (coatings, varnishes, tapes, laminates, CFRP, adhesive-bonded joints) 2. Conventional single-sample testing (evaluation of adhesive and bonding strength; failure pattern) 3. Multiple-sample handling (MSH), bonding (MSB), and testing: centrifugal adhesion testing (CAT) (multiple-sample approach, tensile test within a centrifuge) 4. Application examples of CAT-Technology™ (laminates, optical coatings, CFRP joints) Finally, a summary is given regarding status quo and benefits of CAT-technology under tensile stress conditions whereas examples of testing in a centrifuge under compressive stress conditions are mentioned in the outlook. T2 - The 5th International Conference Competitive Materials and Technology Processes CY - Miskolc-Lillafüred, Hungary DA - 08.10.2018 KW - Centrifugal Adhesion Testing KW - CAT KW - Multiple-sample handling (MSH) KW - Multiple-sample bonding (MSB) KW - Tensile strength of laminates KW - Tensile strength of coatings KW - Adhesive strength KW - Bonding strength PY - 2018 AN - OPUS4-46336 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kormunda, M. T1 - Optical and Electrical Properties of reactive/nonreactive Magnetron Deposited SnZnOxCoatings Annealed at Various Temperatures N2 - ZnSnOx coatings were deposited from two 2in magnetron targets made of ZnO and SnO2 connected to DC pulsed and RF power supplies, respectively. The pure Ar and reactive gas mixture Ar/O2 were used. DC pulsed power applied on ZnO target was kept constant 50W 50kHz, 20% d.c. and the RF power applied on SnO2 target was set to values from 0W (pure ZnO deposited) up to 150W (up to 8 at.% of Sn in films). The deposited films were investigated by multiple techniques as deposited at RT as well as after annealing at temperatures 200o C and 450o C. The lower annealing temperature is still compatible with many of common polymeric substrates. The amount of Sn in the films is proportional to applied RF power on SnO2 target. But there is also significant influence of the post Deposition annealing on the film compositions. The ratio Zn/Sn is reduced by the annealing process. Therefore the annealing is promoting the migration of Sn toward the surface and Zn to inside. Moreover the films deposited in oxygen rich reactive gas mixture does not reduces the resistivity with added Sn in contrary to films deposited in Ar where the resistivity was reduced by 5 orders of magnitudes. The plasma parameters were investigated and mean energies of dominant species were in DC pulsed only about 3eV and DC + RF powered plasma up to 15eV. The expected higher energetic particles in the RF influenced plasma deliver an additional energy to the growing film. Therefore, we observed systematic differences between refractive indexes in the films deposited with low RF powered SnO2 magnetron at RT and post-annealed at 200 ° and practically no difference between RT and post-annealed film at higher RF power above 50 W. The XRD results proved the transitions from an amorphous to more crystalline structure by post-annealing of the films. T2 - PSE 2018 - 16th Conference on Plasma Surface Engineering CY - Garmisch-Partenkirchen, Germany DA - 17.09.2018 KW - Reactive sputtering KW - Plasma diagnostics KW - Optical films KW - TCO PY - 2018 AN - OPUS4-46347 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Saloga, Patrick E. J. T1 - SAXS in Analysis of Ultra-small Size-adjustable Zinc Oxide Nanoparticles for Controlled Band Gap Engineering N2 - Zinc oxide (ZnO) as a wide-bandgap II-VI semiconductor finds application in areas like optoelectronics, photocatalysis as well as in detection systems. While band-gap engineering in macroscopic ZnO can be performed by alloying, the band-gap of ZnO nanoparticles is also dependent on their size. Since small-angle X-ray scattering (SAXS) provides a much higher resolution in terms of ultra-small nanoparticle size analysis compared to other techniques, it allows for a careful examination of the correlation between particle size and band-gap. We report on the microwave-assisted synthesis of oleate-capped, photoluminescent zinc oxide nanoparticles with adjustable size as dispersions in organic solvents. The spherical particles were obtained by hydrolysis of the metal precursor in presence of a strong base at temperatures above the solvent’s boiling point. Hence, the reaction is dramatically accelerated and within seconds – instead of hours at lower temperatures –, narrowly dispersed particle systems are yielded. The particles’ sizes as derived from SAXS strongly depend on the reaction temperature and time. Choosing the right reaction conditions, the particle size and thus their band gap can be finely tuned. A size increase can be achieved both by increasing the reaction temperature and the reaction time. See Figure 1 for an exemplary comparison of five-minute syntheses at different temperatures. Here, the yielded particles display diameters between 5.0 and 7.6 nm and corresponding band-gaps of 3.32 up to 3.41 eV. The size increase is accompanied by a red-shift of the UV/Vis absorption edges and fluorescence emission. Furthermore, these particles can be transferred into water by coating with polysorbates. T2 - SAS2018 XVII International Small Angle Scattering Conference CY - Traverse City, Michigan, USA DA - 07.10.2018 KW - SAXS KW - Zinc oxide nanoparticles KW - Microwave synthesis PY - 2018 AN - OPUS4-46348 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lugovtsova, Yevgeniya T1 - Analyse geführter Wellenausbreitung in einem MehrschichtVerbund: Simulation mit SBFEM N2 - Die Scaled Boundary Finite Elemente Methode (SBFEM) ist eine semi-analytische Methode, die vielversprechende Ergebnisse bei der Modellierung geführter Ultraschallwellen zeigt. Effizienz und niedriger Rechenaufwand der Methode werden durch Diskretisierung des Randes der Rechendomäne erreicht, während für die Domäne selbst die analytische Lösung verwendet wird. Mittels der SBFEM können verschiedene Arten von Fehlern können modelliert werden, z. Risse, Poren, Delamination, Korrosion, die in eine Struktur aus anisotropen und isotropen Materialien integriert sind. In diesem Beitrag wird das SBFEM verwendet, um die Ausbreitung von geführten Wellen in einer Struktur zu analysieren, die aus einem isotropen Metall besteht, das an anisotropes Kohlefaserverstärktes Material gebunden ist. Das Verfahren ermöglicht die Identifizierung geeigneter Wellentypen (Modi) und die Analyse ihrer Interaktion mit verschiedenen Defekten. Die erzielten Ergebnisse werden zur Entwicklung eines Zustandsüberwachungssystems für Composite-Druckbehälter verwendet, die in der Automobil- und Luftfahrtindustrie benutzt werden. T2 - Doktorandenseminar – Ultraschallmesstechnik CY - Gohrish, Germany DA - 28.10.2018 KW - Composite-Druckbehälter KW - Geführte Ultraschallwellen KW - SBFEM KW - Faserverbundwerkstoff KW - Wasserstoffspeicher PY - 2018 AN - OPUS4-46417 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gollwitzer, Christian T1 - Synchrotron based absorption edge tomography for 3D characterization of the microstructure of Mg-Y-Zn alloys N2 - Absorption edge tomography, also known as differential tomography at absorption edges, is a method which exploits the sudden change of the attenuation coefficient, when the photon energy crosses the absorption edge of an element. Synchrotron radiation is the best source for absorption edge tomography, because of its small bandwidth, high intensity and easily adjustable photon energy. The synchrotron beamline BAMline at the synchrotron radiation facility BESSY II in Berlin, which is operated by the BundesanstaltfürMaterialforschung und -prüfung (BAM), provides a monochromatized beam in a photon energy range from 5 keV up to 80 keV with a bandwidth of 2%, when the double multilayer monochromator is used. Together with the microtomography setup, this enables differential tomography at the K edge of the elements from chromium up to the lanthanides, and up to uranium, when the L edges are used as well. In this work, the absorption edge tomography is employed to perform a non-destructive, three-dimensional characterization of the microstructure of metallic alloys. As an example, a high strength Mg-Y-Zn alloy containing long period stacking ordered (LPSO) phases is analysed. The alloy with a nominal composition of Mg97Y2Zn1 was synthesized by melting highly pure magnesium, zinc and a Mg-22%Y master alloy and casting an ingot, which was homogenised at 350 °C and then extruded using an extrusion ratio of 18:1. The results demonstrate that synchrotron based absorption edge tomography is a promising technique to perform a 3D characterization of the microstructure of metallic alloys. T2 - iCT 2018 CY - Wels, Austria DA - 13.02.2018 KW - Absorption edge KW - Synchrotron KW - Alloy KW - Tomography PY - 2018 AN - OPUS4-46427 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Impact of biocomponents in the fuel and heating oil on the compatibility of fluorocarbon rubber under compressed conditions N2 - Materials compatibility is a major concern whenever the fuel composition is changed. The question arises of whether sealing materials are resistant to fuels with bioethanol and biodiesel (rapeseed oil fatty acid methyl ester). Previous research considered the resistance of frequently used sealing materials such as FKM (fluorocarbon rubber), FVMQ (methyl-fluoro-silicone rubber), VMQ (methyl-vinyl-silicone rubber), EPDM (ethylene-propylene-diene rubber), CR (chloroprene rubber), CSM (chlorosulfonated polyethylene), IIR (butyl rubber), PA (polyamides), NBR (acrylonitrile-butadiene rubber) and PUR (polyester urethane rubber) in fuels and heating oil with admixtures of biogenic substances such as biodiesel and B10 (heating oil with 10 % biodiesel) under purely static conditions. The aim of this study was to evaluate the fluorocarbon rubber performance under compressed conditions. For the investigations, the mass and the compression set of the FKM test specimens were determined before and after exposure for 3, 7, 14, 28, 56 and 90 days in E10 (fuel with 10 % ethanol), E85 (fuel with 85 % ethanol), biodiesel (fatty acid methyl ester, FAME), Super (fuel with max. 5 % ethanol), diesel fuel with max. 5 % biodiesel, pure diesel fuel, Super Plus (fuel without ethanol) and heating oil with 10 % biodiesel (B10) at 40 °C according to ISO 815-1 “Rubber, vulcanized or thermoplastic - determination of compression set – Part 1: At ambient or elevated temperatures”. The compression set test belongs beside the determination of the Shore hardness, the density and the tensile properties to the basic test methods for elastomers. It was measured in regular time intervals up to a re-drying of more than 90 days after relaxation of test specimens. For comparison, FKM test specimens were exposed without fuel under compressed conditions at 40 °C. The highest mass increase of FKM test specimens was measured after 90 days exposure in E10 by 9 %, followed by 8 % in Super fuel, by 4 % in E85 and by 0.6 % in biodiesel. Mass increase and swelling of the test specimens in E10 and Super fuel with max. 5 % ethanol had an influence on the compression set values which were subject to high fluctuations in comparison to the values obtained after exposure to other fuels such as biodiesel, diesel fuel and B10. The results of the present work confirmed the higher swelling of the elastomers such as FKM in E10 obtained under static condition. It can be concluded on the basis of the mass increase and compression set values that FKM is resistant in all fuels under compressed conditions at 40 °C. T2 - EUROCORR 2018 CY - Krakow, Poland DA - 09.09.2018 KW - Sealing materials KW - Compression set KW - Compatibility KW - Fuels KW - Heating oil KW - Biodiesel KW - Bioethanol PY - 2018 AN - OPUS4-45935 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Waske, Anja A1 - Dutta, B. A1 - Teichert, N. A1 - Weise, B. A1 - Shayanfar, N. A1 - Becker, A. A1 - Hütten, A. A1 - Hickel, T. T1 - Coupling Phenomena in Magnetocaloric Materials N2 - Strong coupling effects in magnetocaloric materials are the key factor to achieve a large magnetic entropy change. Combining insights from experiments and ab initio calculations, we review relevant coupling phenomena, including atomic coupling, stress coupling, and magnetostatic coupling. For the investigations on atomic coupling, we have used Heusler compounds as a flexible model system. Stress coupling occurs in first‐order magnetocaloric materials, which exhibit a structural transformation or volume change together with the magnetic transition. Magnetostatic coupling has been experimentally demonstrated in magnetocaloric particles and fragment ensembles. Based on the achieved insights, we have demonstrated that the materials properties can be tailored to achieve optimized magnetocaloric performance for cooling applications. KW - Epitaxial thin films KW - Coupling KW - Atomic Scale KW - Stoichiometric phases KW - Multilaysers KW - Stress Coupling KW - Surface defects PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-458856 DO - https://doi.org/10.1002/ente.201800163 VL - 6 IS - 8 SP - 1429 EP - 1447 PB - Wiley-VCH AN - OPUS4-45885 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wolter, Christian T1 - Untersuchungen zur Wirkung von Metallsulfiden in Bremsbelägen bei erhöhter Beanspruchung N2 - Metallsulfide werden den meisten Bremsbelägen als Reibungsstabilisatoren zugesetzt, obwohl die Auswirkungen auf die Bremsleistung sowie die Art und Weise, wie sie im dritten Körper wirken, wenig verstanden ist. Um zu untersuchen wie synergistische Effekte im Tribofilm das Reibverhalten bestimmen, wurde eine Stift-Scheibe-Anordnung mit Pulverzufuhr genutzt, welche einen künstlichen dritten Körper erzeugt. Die verwendeten Pulvermischungen wurden nach dem Bottom-up-Prinzip entwickelt: Beginnend mit Einstoffsystemen wird über Zweistoffsysteme aus Magnetit und Metallsulfid (Massenanteile: 85 % zu 15 %) zu Dreistoffsystemen aus Magnetit (85 %), Graphit (7,5 %) und Metallsulfid (7,5 %) entwickelt. Zusätzlich wurden ausgewählte ternäre Pulvermischungen mittels Hochenergie-Kugelmühle gemahlen, um Partikelgrößen im Nanometerbereich zu erhalten. Sämtliche Pulvermischungen wurden bei Raumtemperatur und bei 400 °C getestet, um die höheren Beanspruchungen während eines Bremsvorgangs zu simulieren. Des Weiteren wurde in oxidierender und nicht-oxidierender Atmosphäre getestet, um den Einfluss der Oxidbildung zu identifizieren. Die mittleren Reibungszahlen bei 400 °C und in Luft sind durchschnittlich höher als in Stickstoffatmosphäre, was der Bildung von Metalloxiden zugeordnet werden kann und durch thermische Analysen an den Pulvern bestätigt wird. Es zeigt sich, dass die Verwendung von nur einem Metallsulfid in einer Rezeptur für Bremsbeläge nicht ausreichend ist, um die Reibungszahl dieses Tribosystems unter verschiedenen Beanspruchungen zu stabilisieren. Ein stabileres Reibverhalten konnte erreicht werden, indem zwei verschiedene Festschmierstoffe als Reibungsstabilisatoren kombiniert wurden. T2 - DVM-Workshop 2018 "Zuverlässigkeit tribologischer Systeme" CY - Berlin, Germany DA - 16.05.2018 KW - Bremsbelag KW - Dritter Körper KW - Metallsulfide KW - Stift-Scheibe-Anordnung KW - Temperatureinfluss PY - 2018 AN - OPUS4-45886 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eisermann, René T1 - Characterising the material degradation of inner pressure-loaded GFRP-tube specimens using distributed strain sensing N2 - Glass-fibre-reinforced plastics (GFRP) are commonly used for the construction of pressure vessels and tanks for example in automotive and aerospace industries. Especially for pressure vessels used for the storage of natural gas or hydrogen with operation pressures up to 700 bar, an early material fatigue detection is of great interest. Measuring the distributed strain profile of GFRP structures helps to understand and detect material fatigue. In this article, we demonstrate the great potential of swept wavelength interferometry (SWI) based distributed strain sensing for the monitoring of pressure vessels made from GFRP. A resin transfer molding (RTM) process was used to manufacture GFRP-tube specimens. Commercial optical fibres with polyimid coating were glued to the surface externally in circumferential and axial direction. A cyclic load of up to 150 bar was applied to the samples using a servo-hydraulic test bench. Comparing the loaded and unloaded test conditions, we determined up to 2 % elongation in circumferential direction. We demonstrate reliable distributed strain measurements with sub-centimetre spatial resolution. By monitoring these high-resolution strain profiles, we were able to detect local material degradation that manifested itself as localized strain changes. Crucially, the material Degradation could be detected already after 75 % of dat the fatigue life before a crack appeared that led to leakage. T2 - Sensoren und Messsysteme - 19. ITG/GMA-Fachtagung CY - Nürnberg, Germany DA - 26.06.2018 KW - Distributed fibre optic sensors KW - Optical backscatter reflectometry KW - Swept wavelength interferometry (SWI) KW - Structural health monitoring (SHM) KW - Composite structures KW - Optical fibre PY - 2018 AN - OPUS4-45889 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul A1 - Kauss, N. A1 - Müller, C. A1 - Halle, T. T1 - Heat treatment and corrosion resistance of cutlery N2 - Hardness and pitting corrosion resistance are the major quality criteria of cutlery. Both are achieved by the heat treatment (austenitization, quenching and tempering) of the normally used martensitic stainless steels. The established quality control method regarding the pitting corrosion resistance is an alternating immersion test in 1 % NaCl solution at 60 °C according to DIN EN ISO 8442. This standard test shows a high deviation, which limits any optimization of the heat treatment process. New approaches for corrosion testing of martensitic stainless-steels were developed and used in the last years to connect the weak pitting corrosion resistance of martensitic stainless-steels with the phenomenon of chromium depletion. The tempering temperatures used in the industrial heat treatment of cutlery are too low to explain the appearance of chromium depletion. For this reason, a systematic investigation of three heat treatment parameters (austenitization time, cooling speed and tempering temperature) were performed on the martensitic stainless-steels X50CrMoV15 (1.4116) to detect their contribution to chromium depletion. The electrochemical potentiodynamic reactivation (EPR), which is very sensitive to any change of the microstructure, was used to quantify the degree of chromium depletion. The KorroPad indicator-test was applied to correlate low pitting corrosion resistance to the presence of chromium depletion. The results of all investigations allow conclusions about the very small process window, which is necessary to achieve cutlery with high pitting corrosion resistance. T2 - EUROCORR 2018 CY - Krakow, Poland DA - 09.09.2018 KW - Corrosion KW - KorroPad KW - Stainless steel KW - Corrosion resistance KW - Heat treatment KW - EPR KW - Pitting corrosion KW - Martensitic stainless steels KW - REM PY - 2018 AN - OPUS4-45952 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul A1 - Kauss, N. T1 - Visualization of material-related susceptibility to pitting corrosion with the “KorroPad” indicator test N2 - The KorroPad indicator test was invented at the Federal Institute for Materials Research and Testing to detect stainless-steel surfaces susceptible to pitting corrosion. The KorroPad indicator test is thus an interesting alternative for manufacturers, processors, users and researchers to time consuming exposition experiments and complex electrochemical investigations, which are normally used to reveal surface-related processing errors resulting in reduced pitting corrosion resistance. Furthermore, the KorroPad indicator test can be used to visualize alloy- and microstructure-related factors causing susceptibility to pitting corrosion. The detection limit of the KorroPad indicator test was characterized in this work using reference alloys with different chromium content (5 % to 18 %). The alloy-specific detection limit was shifted successfully to higher chromium content by increasing the concentrations of NaCl and K3[Fe(CN)6]. The modified KorroPads can now be used to establish an alloy-specific quality control regarding the pitting corrosion resistance of different stainless steel grades. T2 - EUROCORR CY - Krakow, Poland DA - 09.09.2018 KW - Corrosion KW - KorroPad KW - Stainless steel KW - Corrosion resistance KW - Corrosion testing KW - Pitting corrosion PY - 2018 AN - OPUS4-45953 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul A1 - Müller, C. A1 - Roßberg, S. A1 - Pensel, P. A1 - Halle, T. A1 - Burkert, A. T1 - Precipitation behavior and corrosion resistance of nickel-free, high-nitrogen austenitic stainless steels N2 - Nickel-free, nitrogen alloyed austenitic stainless-steels, with about 19 wt.-% Mn and 0,8 wt. % N, are an interesting alternative to classic CrNi austenitic stainless steels due to their superior mechanical properties (Rm > 900 MPa, A5 > 50 %, Av > 350 J) in the solution annealed condition. The formation of chromium-rich nitrides during suboptimal heat treatment, processing or application leads to an inhomogeneous distribution of alloying elements in the microstructure, which reduces the corrosion resistance. Consequently, an accurate knowledge of the sensitization behavior is indispensable for the use of nickel-free, high-nitrogen austenitic stainless steels. The relationship between artificial aging, phase formation and corrosion resistance was investigated on the alloys X8CrMnN18-19 (1.3815) and X8CrMnMoN18-19-2 (1.4456), both alloyed with 0,8 wt.-% Nitrogen, in the present work. The microstructural evolution was studied by LM and SEM while the corrosion resistance was characterized with the electrochemical potentiodynamic reactivation (EPR) and the KorroPad indicator-test. Both alloys showed increased corrosion susceptibility within critical aging parameters. Finally, a sensitization diagram was described successfully for both alloys showing the positive effect of molybdenum. T2 - EUROCORR 2018 CY - Krakow, Poland DA - 09.09.2018 KW - Corrosion KW - KorroPad KW - Stainless steel KW - Corrosion resistance KW - Heat treatment KW - ThermoCalc KW - Pitting corrosion KW - Nitrogen PY - 2018 AN - OPUS4-45954 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kauss, N. A1 - Rosemann, Paul A1 - Halle, T. T1 - Age-hardening behaviour, microstructure and corrosion resistance of the copper alloyed stainless steel 1.4542 N2 - The copper alloyed stainless steel 1.4542 (X5CrNiCuNb16-4) is used in different areas due to its good mechanical properties and corrosion resistance. Strength and corrosion re-sistance can be adjusted by the heat treatment, which is of importance for the application of this alloy. The mechanical properties (strength and hardness) are attributed to the dispersive precipitation of the copper rich ε–Phase. The additional precipitation of chromium carbides can reduce the corrosion resistance. Different ageing states were produced to investigate the precipitation behaviour with various methods. Furthermore, the influence of cold-rolling on the precipitation behaviour was studied in comparison to a solution annealed state without deformation. The microstructure was studied by SEM and the variations of hardness and magnetic proportion were characterised. The electrochemical potentiodynamic reactivation (EPR) was used to determine the corrosion resistance and detect chromium depletion in all heat-treated states. The results show that a work hardening accelerates the precipitation rate, while ageing at 600 °C reduces the corrosion re-sistance due to chromium depletion. T2 - EUROCORR 2018 CY - Krakow, Poland DA - 09.09.2018 KW - Corrosion KW - Stainless steel KW - Corrosion resistance KW - EPR KW - Corrosion testing KW - Heat treatment KW - ThermoCalc KW - REM KW - Martensitic stainless steels PY - 2018 AN - OPUS4-45955 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Uhlmann, E. A1 - Hinzmann, D. A1 - Kropidlowski, K. A1 - Meier, P. A1 - Prasol, L. A1 - Woydt, Mathias T1 - Substitution of commercially coated tungsten carbide tools in dry cylindrical turning process by HiPIMS coated niobium carbide cutting inserts N2 - In this study the tool behavior of two NbC substrates, defined as NbC0.88-12Co and NbC1.0-12Ni4Mo4VC respectively, is compared to commercial, submicron grained WC-6Co tool material. KW - Turning KW - Tool KW - Coating KW - Physical vapor deposition (PVD) KW - Niobium carbide (NbC) PY - 2018 DO - https://doi.org/10.1016/j.surfcoat.2018.07.105 SN - 0257-8972 VL - 354 SP - 112 EP - 118 PB - Elsevier AN - OPUS4-45963 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Welter, T. T1 - Silicate glass structures with low hydrogen permeability N2 - Efficient energy provision using fuel cells requires effective hydrogen storage capacities. Glass is a material of low intrinsic hydrogen permeability and is therefore a promising material for hydrogen storage containers or diffusion barriers. Pioneer work on oxidic glasses seems to indicate a correlation between glass composition and hydrogen permeation, which was mainly derived from the behavior of silica glass. In this study, we focus on the relationship between topologic (free volume; network polymerization) and thermodynamic (configurational entropy) glass parameters. Experiments were performed well below the glass transition temperature, which excludes significant structural relaxation and chemical dissolution of hydrogen. The compositional dependence of seven glasses on the SiO2-NaAlO2 join pointed out that in fully polymerized glasses the H2 permeability cannot be solely derived from the total free volume of the glass structure. Hence, evidence is provided that the size distribution of free volume contributes to hydrogen diffusion and solubility. Additionally, results indicate that hydrogen permeability of the glasses is affected by the configurational heat capacity ΔCp at Tg. T2 - 15th International Conference on the Physics of Non-Crystalline Solids & 14th European Society of Glass Conference CY - Saint Malo, France DA - 09.07.2018 KW - Diffusion coefficient KW - 3D glass structure model KW - Glass composition KW - Hydrogen permeation PY - 2018 AN - OPUS4-45911 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Investigations on the degree of damage of polyethylene grades as materials of heating oil storage tanks after a service life of more than 30 years N2 - Tanks for heating oil made of polyethylene grades have been on the market since the early 1970s in Germany. Tank manufacturers recommend the replacement of the tanks after a period of 30 years due to guarantee safety. Polyethylene grades are subject to ageing by alteration of the properties during their life cycle. The degree of ageing and the nature of the degradation process mainly depend on the chemical degradation of the polyethylene, the wall thickness of the tank and the environmental conditions. There are no results available on the long-term behavior of the polyethylene grades, especially after a service life of more than 30 years. The aim of this investigation was the determination of the factual degree of damage in comparison to the uncontaminated polyethylene grades. Material data of the used polyethylene grades are available because the BAM was the competent authority for the tests and expert reports for the approval of these tanks until the middle of the 1990s. The determination of the Melt Flow Rate (MFR) and the Fourier Transmission IR Spectroscopy (FTIR) of tank sections from the bottom, the shell and the roof of 10 segregated heating oil storage tanks produced of polyethylene grades A and B were used as tests methods. The MFR measurements of the tank sections showed differences in the values depending on the weight which was used (5 kg or 21.6 kg). A reduction of the MFR values was measured for most of the sections of tanks made of polyethylene grade B after a service life of the tanks of more than 30 years. This grade is mainly subject to the internal ageing by cross-linkages, increased degree of branched molecules and loss of the plasticizer, and to a lesser extent by oxidative degradation. The FTIR analysis, especially of tank sections of the bottom and the shell showed that the intensity of the CH2 asymmetric and symmetric stretching vibrations in the range: 2800 - 2900 cm-1 and the CH2 bending deformation vibration at 1400 cm-1 increased due chain scissions. The intensity of the carbonyl stretching vibration C=O at 1740 cm-1 is low. The carbonyl index characterizes the degree of oxidation. T2 - EUROCORR 2018 CY - Krakow, Poland DA - 09.09.2018 KW - Heating oil storage tanks KW - Polyethylene KW - Degree of damage KW - Melt Flow Rate (MFR) KW - FTIR PY - 2018 AN - OPUS4-45939 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul A1 - Lehmann, Jens A1 - Burkert, Andreas T1 - Corrosion resistance of ferritic stainless steels studied with various methods on different time scales N2 - The corrosion resistance of stainless-steels grades is of high importance for the technical safety in different environmental conditions. Processing and surface finish influences the corrosion resistance of ferritic stainless steels, which may be considered for some application in marine environment. Three ferritic stainless steel alloys (X2CrNi12, X2CrTiNb18 and X2CrMoTi18-2) were exposed in four different surface finishes (rolled, dry grinding, glass beaded and electro polished) for five years in marine environment to obtain reliable information about the corrosion resistance. All samples were assessed after 22 and 60 months according to DIN EN ISO 10289 in validation degrees from 1 to 10. Complementary investigation using accelerated chamber test (salt spray test followed by four weeks storage at 30 °C / 80 % relative humidity) and short-term electrochemical methods (electrochemical potentiodynamic reactivation, pitting potentials and the KorroPad method) were conducted to compare their results. The presentation gives an overview on all methods and the generated results, which show benefits and restrictions of long-term, accelerated and short-term corrosion tests. T2 - EUROCORR 2018 CY - Krakow, Poland DA - 09.09.2018 KW - Corrosion KW - Stainless steel KW - Corrosion resistance KW - EPR KW - Corrosion testing KW - Pitting corrosion KW - Atmospheric corrosion KW - Surface treatment PY - 2018 AN - OPUS4-45940 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Ralf T1 - Sintering and foaming of silicate N2 - Glass powders are promising candidates for manufacturing a broad diversity of sintered materials like sintered glass-ceramics, glass matrix composites or glass bonded ceramics with properties and complex shape. Powder processing, however, can substantially affect sinterability, e.g. by promoting surface crystallization. On the other hand, densification can be hindered by gas bubble formation for slow crystallizing glass powders. Against this background, we studied sintering and foaming of silicate glass powders with different crystallization tendency for wet milling and dry milling in air, Ar, N2, and CO2 by means of heating microscopy, DTA, Vacuum Hot Extraction (VHE), SEM, IR spectroscopy, XPS, and ToF-SIMS. In any case, foaming activity increased significantly with progressive milling. For moderately milled glass powders, subsequent storage in air could also promote foaming. Contrarily, foaming could be substantially reduced by milling in water and 10 wt% HCl. Although all powder compacts were uniaxially pressed and sintered in air, foaming was significantly affected by different milling atmosphere and was found most pronounced for milling in CO2 atmosphere. Conformingly, VHE studies revealed that foaming is mainly driven by carbonaceous species, even for powders milled in other gases. Current results of this study thus indicate that foaming is caused by carbonaceous species trapped on the glass powder surface. T2 - ICG Annual Meeting 2018 CY - Yokohama, Japan DA - 23.09.2018 KW - Foaming KW - Glass KW - Powder KW - Sintering PY - 2018 AN - OPUS4-46474 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Harsha, A. P. A1 - Wäsche, Rolf T1 - Influence of temperature on friction and wear characteristic of polyaryletherketones and their composites under reciprocating sliding condition N2 - In the present work it was shown the tribological behavior of different polyaryletherketones (PAEKs) and their composites under reciprocating sliding conditions at room temperature as well as at elevated temperature (120°C). KW - Composite KW - PAEKs KW - Reciprocating sliding KW - Solid lubricants KW - Wear mechanisms PY - 2018 DO - https://doi.org/10.1007/s11665-018-3633-y SN - 1059-9495 VL - 27 IS - 10 SP - 5438 EP - 5449 PB - Springer AN - OPUS4-46430 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Falkenberg, Rainer T1 - A phase-field approach to fracture coupled with mass transport for the simulation of environmentally-assisted damage N2 - With the introduction of a mass transport mechanism the entire problem is subjected to a time frame that dictates the time-dependent action of soluted species on mechanical properties. A numerical framework within the phase-field approach is presented with an embrittlement-based coupling mechanism. The underlying functionals are expressed in terms of the displacement, mass concentration and crack phase-field. Within the phase-field approach the modelling of sharp crack discontinuities is replaced by a diffusive crack model facilitating crack initiation and complex crack topologies without the requirement of a predefined crack path. The isotropic hardening of the elasto-plastic deformation model and the local fracture criterion are affected by the species concentration. This allows for embrittlement and leads to an accelerated crack propagation. An extended mass transport equation for hydrogen embrittlement, accounting for mechanical stresses and deformations, is implemented. For stabilisation purposes a staggered scheme is applied to solve the system of partial differential equations by a multi-field finite-element method. A thermodynamically consistent coupling relation that accommodates the required mechanisms is presented. KW - Environmentally assisted cracking KW - Fracture mechanics KW - Crack propagation KW - Phase-field KW - Mass transport PY - 2018 DO - https://doi.org/10.1002/pamm.201710088 VL - 17 SP - 237 EP - 238 PB - Wiley-VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-46435 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krebs, Holger T1 - Verhalten bei einem Fahrzeugbrand in Verbindung mit explosionsgefährlichen Stoffen N2 - Entstehung eines Brandes bei Transport bzw. Mischen / Laden; Unfälle und Gefährdungen; Maßnahmen T2 - Jahrestagung 2018 für Sicherheit im Bergbau CY - Villach, Austria DA - 13.06.2018 KW - Fahrzeugbrand KW - Explosivstoffe PY - 2018 AN - OPUS4-46525 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Metz, Christian T1 - Additiv gefertigte Polymerbauteile: Untersuchung der Beständigkeit durch künstliche Bewitterung und zerstörungsfreie Charakterisierung (PolyMatAM) N2 - Es wird ein Verfahren zur Charakterisierung der Beständigkeit und Langzeitstabilität von additiv gefertigten Kunststoff-Bauteilen vorgestellt. Dabei sollen die Prüfkörper über 2000 Stunden künstlich bewittert und währenddessen die Änderungen der Eigenschaften der Bauteile zerstörungsfrei untersucht werden. T2 - 47. Jahrestagung der Gesellschaft für Umweltsimulation e.V. (GUS) CY - Stutensee, Germany DA - 21.03.2018 KW - Additive Fertigung KW - Künstliche Bewitterung KW - Thermografie PY - 2018 AN - OPUS4-46545 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schlichting, S. A1 - Hönig, Gerald A1 - Müßener, J. A1 - Hille, P. A1 - Grieb, T. A1 - Westerkamp, S. A1 - Teubert, J. A1 - Schörmann, J. A1 - Wagner, M.R. A1 - Rosenauer, A. A1 - Eickhoff, M. A1 - Hoffmann, A. A1 - Callsen, G. T1 - Suppression of the quantum-confined Stark effect in polar nitride heterostructures N2 - Recently, we suggested an unconventional approach (the so-called Internal-Field-Guarded-Active-Region Design “IFGARD”) for the elimination of the quantum-confined Stark effect in polar semiconductor heterostructures. The IFGARD-based suppression of the Stark redshift on the order of electronvolt and spatial charge carrier separation is independent of the specific polar semiconductor material or the related growth procedures. In this work, we demonstrate by means of micro-photoluminescence techniques the successful tuning as well as the elimination of the quantum-confined Stark effect in strongly polar [000-1] wurtzite GaN/AlN nanodiscs as evidenced by a reduction of the exciton lifetimes by up to four orders of magnitude. Furthermore, the tapered geometry of the utilized nanowires (which embed the investigated IFGARD nanodiscs) facilitates the experimental differentiation between quantum confinement and Stark emission energy shifts. Due to the IFGARD, both effects become independently adaptable. KW - Nanophotonics KW - Photonic devices KW - Single photon and quantum effects PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-457884 DO - https://doi.org/10.1038/s42005-018-0044-1 SN - 2399-3650 VL - 1 SP - 1 EP - 8 PB - Springer Nature CY - London AN - OPUS4-45788 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 48, Heft 2 T3 - Amts- und Mitteilungsblatt der BAM - 2/2018 KW - Ausnahmegenehmigungen KW - Zulassungen KW - Anerkennungen KW - Festlegungen KW - Richtlinien KW - Zertifikate PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-457932 SN - 0340-7551 VL - 48 IS - 2 SP - 53 EP - 97 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-45793 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias T1 - Dry turning with niobium carbide based tools N2 - Niobium carbide (NbC) has attracted recently some attention as a substitute for tungsten carbide in machining. In the present work it was shown that the metallurgical and mechanical aspects favoring long tool lifes of NbC. T2 - POWDERMET 2018 CY - San Antonio, TX, USA DA - 17.06.2018 KW - Niobium carbide KW - NbC KW - Cutting tool KW - Machining PY - 2018 SN - 978-1-943694-18-1 VL - 2 SP - 538 EP - 545 AN - OPUS4-45802 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - de Camp, N. V. A1 - Kalinka, Gerhard A1 - Bergeler, J. T1 - Light-cured polymer electrodes for non-invasive EEG recordings N2 - We invented the first non-metallic, self-adhesive and dry biosignalling electrode. The PEDOT polymer electrode changes its aggregate state and conductivity by a light curing procedure. The electrode can be applied as a gel underneath hair without shaving. With the aid of blue light, the electrode can be hardened within a few seconds at the desired location on the scalp. The cured polymer electrode is highly conductive and can be applied on a very small location. Unlike other EEG electrodes, our electrode does not lose conductivity upon drying. Furthermore, our electrode strongly bonds to Skin and does not require any additional adhesive. Short circuits due to an outflow of gel are prevented with this technique. Therefore, the PEDOT polymer electrode is extremely well suited for applications that, up to now, have been challenging, such as non-invasive EEG recordings from awake and freely moving animals, EEG recordings from preterm babies in the neonatal intensive care unit or long-term recordings in the case of sleep monitoring or epilepsy diagnostics. We addressed two technical questions in this work. First, is the EEG recorded with polymer electrodes comparable to a standard EEG? Second, is it possible to record full-band EEGs with our electrodes? KW - Light curing KW - Polymer KW - Electric conductivity PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-459803 UR - https://rdcu.be/7aPD DO - https://doi.org/10.1038/s41598-018-32304-6 SN - 2045-2322 VL - 8 IS - 14041 SP - 1 EP - 9 PB - Nature Publishing Group CY - London AN - OPUS4-45980 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schlegel, Moritz-Caspar T1 - Gut Ding braucht Weile - Ressourceneffizienz im Ökodesign und das „Winterpaket“ N2 - Die Kreislaufwirtschaftsinitiative der Europäischen Kommission fordert klar grundlegende Aspekte der Kreislaufwirtschaft in bereits bestehende Rechtsrahmen einzubetten. Anforderungen zur gesetzlich vorgeschriebenen Lebensdauer, Reparierbarkeit und Recyclingfähigkeit von Produkten sollen zukünftig auf europäischer Ebene ins Leben gerufen werden. Ein geeignetes Spielfeld ist die Ökodesign-Richtlinie. Momentan regelt sie primär die Energieeffizienz von energieverbrauchsrelevanten Produkten, doch der Fokus wird aktuell um Anforderungen an den nachhaltigen Einsatz von Ressourcen erweitert. Bei den gegenwärtigen Aktivitäten im Ökodesign steht der Normungsauftrag M/543 im Zentrum. Es wurde 2015 von der Europäischen Kommission an CEN/CENELEC vergeben und später stieß auch ETSI dazu. Bislang sind acht generische EN-Normen und zwei Fachberichte (Technical Report (TR)) geplant. Sie sollen grundlegende Aspekte der Nachhaltigkeit von energieverbrauchsrelevanten Produkten, die von der Ökodesign-Richtlinie betroffen sind, abdecken. Trotz der zu erwartenden hohen Reichweite dieses Vorhabens scheinen die Inhalte und der eigentliche Zweck der zu erarbeitenden Normen vielen Marktakteuren noch nicht vollständig bekannt zu sein. Daher hat ein nationaler Zentralverband eingeladen zu berichten. In dem Vortrag werden Antworten auf folgende Fragen gegeben: Warum im Ökodesign? Was ist geplant? Was ist betroffen? Worum geht es in den Normen? T2 - AK-Sitzung CY - ZVEI, Frankfurt a. Main, Germany DA - 19.09.2018 KW - Normung KW - Ressourceneffizienz KW - Ökodesign KW - Kreislaufwirtschaft PY - 2018 AN - OPUS4-45992 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Oertzen, Alexander T1 - Bericht von der Tätigkeit der benannten Stellen für Explosivstoffe, neue Normungsprojekte bei CEN N2 - Es sollen von der EU über CEN neue Normungsprojekte lanciert werden, die sich mit elektronischen Funk- und Fernzündsystemen in der Sprengtechnik und mit den speziellen Anforderung an vor-Ort hergestellte Sprengstoffe mit entsprechenden mobilen Produktionseinheiten befassen. Hierzu ist die Mitwirkung der Industrie und der Anwender gefordert, damit die Normen technische Fragen adäquat abdecken. Ziel ist letztlich die Harmonisierung vor der Explosivstoffrichtlinie 2014/28/EU. In diesem Zuge wird über die Tätigkeit der benannten Stellen für Explosivstoffe berichtet. T2 - 13. Informationsveranstaltung Sprengstoffrecht CY - Magdeburg, Germany DA - 13.9.2018 KW - Normung Explosivstoffe KW - Funk- und Fernzündsysteme KW - Vor-Ort hergestellte Sprengstoffe PY - 2018 AN - OPUS4-45994 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rietz, U. T1 - Determination of coating properties by using analytical centrifugation N2 - The majority of all products have coated surfaces designed to fulfil different requirements. Building constructions are exposed to external influences like a wide temperature and humidity range, rain and UV radiation to name a few. The extension of machine life for metal cutting tools, like drills or milling cutters is another field of application for coated surfaces. The surfaces have to be modified in a way to maintain their specific functionality. Although adhesion testing of coatings is of great interest, it is still a challenge to obtain reliable quantitative results and to meet economic requirements. In this talk we deal with the curing behaviour of different 2-component epoxy paint systems for corrosion protection of metal constructions. After preparation of specimens the strength was determined in specified time intervals during curing. It could be shown that epoxy paints differ significantly on curing time as well as final strength. The second experimental study deals with coating systems on glass fibre reinforced plastics which are used for wind power turbines to reduce abrasive wear and ice adhesion for aerodynamic and safety reasons. All measurements have been carried out by CAT-TechnologyTM (Centrifugal Adhesion Testing), which uses the radially directed centrifugal force as test-load. The multi-sample test instrument analyses up to eight test specimen under identical testing conditions. By varying the rotational speed (100 rpm up to 13,000 rpm), forces from 0.1 N to 6.5 kN are applied. Upon reaching the critical rupture force, the stamp separates from the substrate and a sample related IR-signal is sent from the spinning rotor. For each test specimen breaking force is calculated and displayed in real-time. The innovative measurement principle meets the requirements of DIN EN 15870 and ISO 4624. T2 - EURADH 2018 CY - Lisbon, Portugal DA - 05.07.2018 KW - Adhesive strength determination KW - CAT-technology KW - Centrifugal adhesion testing KW - Metal coatings KW - Decorative coatings on polymer substrates PY - 2018 AN - OPUS4-46001 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Optimierung industrieller Korund-Schleifprozesse zur Sicherstellung der Korrosionsbeständigkeit nichtrostender Stähle N2 - In diesem Vortrag werden Ergebnisse des gleichnamigen AiF Forschungsvorhabens gezeigt, die einen deutlichen Einfluss verschiedener Schleifmittel auf die Korrosionsbeständigkeit von damit geschliffenen nichtrostender Stahloberflächen belegen. Es konnten ein signifikanter Einfluss durch die Verwendung von Granulatschleifbändern festgestellt werden, der die Korrosionsbeständigkeit der Oberflächen drastisch reduziert. Grund sind auf der Oberfläche zurückbleibende Materialaufplattungen von Eigenmaterial aus dem Schleifprozess. Es wurden unterschiedliche Korrosionsuntersuchungen durchgeführt und mittels Oberflächenanalytik untermauert. T2 - ISER Kursleiter-Fortbildungsseminar 2018 CY - Aurich, Germany DA - 24.09.2018 KW - Nichtrostender Stahl KW - KorroPad KW - Schleifen KW - Korund PY - 2018 AN - OPUS4-46067 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kuchenbecker, Petra T1 - Weiterentwicklung der VSSA-Screening-Methode zur Identifizierung von NanoPulvern N2 - Der Vortrag zeigt zwei Möglichkeiten zur Verbesserung der VSSA-Screening-Methode zur Identifizierung von Nanopulvern auf. Bisher ist das Verfahren nur für monodisperse Partikel mit idealer Kugelform valide. Die Verteilungsbreite der Partikelgröße soll durch die Nutzung des Modells einer logarithmischen Normalverteilung implementiert werden. Die Abweichung der gemessenen Partikel von einer idealen Kugel in Sphärizität, Rundheit und Rauigkeit sind über einen Morphologiefaktor MF zu berücksichtigen. An einem konkreten Beispiel werden Auswirkungen der Implementierungen rechnerisch dargestellt und mit dem bisherigen Verfahren verglichen. T2 - NanoDefine Follow-up Meeting CY - Frankfurt/ Main, Germany DA - 25.09.2018 KW - VSSA KW - Nano particle KW - Particle size KW - Nano screening PY - 2018 AN - OPUS4-46070 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krüger, Jörg T1 - Femtosecond laser micromachining N2 - The presentation reviews femtosecond laser ablation experiments on metals, semiconductors, dielectrics, and biological materials. T2 - 19th Erwin Schrödinger Colloquium CY - Vienna, Austria DA - 24.09.2018 KW - Laser ablation KW - Laser micromachining KW - Femtosecond laser KW - Ultrashort pulse laser PY - 2018 AN - OPUS4-46075 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krüger, Jörg T1 - Ultrakurze Laserimpulse in der Materialbearbeitung: Anwendungen und Sicherheitsaspekte N2 - Im Überblicksvortrag werden Untersuchungen zur Laser-Mikro- und Nanostrukturierung mit Femtosekunden-Laserimpulsen und ausgewählte Anwendungen, z.B. in der Photovoltaik und Biomedizin, vorgestellt. Aktuelle Fragestellungen zur sicheren Prozessführung, wie die mögliche Erzeugung von Röntgenstrahlung beim Laserbearbeitungsprozess und unerwünschte Partikelemissionen, werden aufgegriffen. T2 - Laserverbund Berlin Brandenburg, 89. Laserstammtisch Berlin Brandenburg - Laser für die Materialbearbeitung CY - Berlin, Germany DA - 17.09.2018 KW - Lasermikrobearbeitung KW - Femtosekundenlaser KW - Photovoltaik KW - Biomedizin KW - Lasersicherheit KW - Röntgenemission PY - 2018 AN - OPUS4-46077 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul A1 - Baumann, O. A1 - Müller, C. T1 - Influence of the post-weld surface treatment on the corrosion resistance of the duplex stainless steel 1.4062 N2 - The duplex stainless steel 1.4062 (X2CrNiN22-2) is used as alternative material to austenitic stainless steels in the construction industry. The corrosion resistance of welded seams is influenced by the base material, the weld filler material, the welding process and also by the final surface treatment. The scale layer next to the weld seam can be removed by grinding, pickling, electro-polishing or blasting depending on the requested corrosion resistance. Blasted surfaces are often used in the industrial practice due to the faster and cheaper manufacturing process compared to pickled or electro-polished surfaces. Furthermore blasting with corundum-grain is more effective than blasting with glass-beads which also lower the process costs. In recent years, stainless steel surfaces showed an unusually high susceptibility to pitting corrosion after grinding with corundum. For this reason, it is now also questioned critically whether the corrosion resistance is influenced by the applied blasting agent. This question was specifically investigated by comparing grinded, pickled, corundum-grain- and glass-bead-blasted welding seams. Results of the SEM analyses of the blasting agents and the blasted surfaces will be presented and correlated with the results of different corrosion tests (KorroPad-testing and pitting potentials). T2 - Materials Science and Engineering 2018 (MSE) CY - Darmstadt, Germany DA - 26.09.2018 KW - Duplexstahl KW - Korrosion KW - Nichtrostender Stahl KW - Schweißen KW - Oberflächenbearbeitung KW - Strahlen KW - KorroPad PY - 2018 AN - OPUS4-46090 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhandarov, S. A1 - Mäder, E. A1 - Kalinka, Gerhard A1 - Scheffler, C. A1 - Poitzsch, C. A1 - Fliescher, S. T1 - Investigation of interfacial strength parameters in polymer matrix composites: Compatibility and reproducibility N2 - Effects of various geometrical and physical factors, as well as the method of data reduction (analysis of experimental forceedisplacement curves) on the values of local interfacial strength parameters (local IFSS, td, and critical energy release rate, Gic) determined by means of a single fiber pull-out test are discussed. Experimental results of our pull-out tests on several fiberepolymer matrix systems showed that td and Gic weakly depended on geometrical factors. However, the pull-out test appeared to be sensitive to the conditions of specimen formation and testing, such as changing the nature of the contacting surfaces (fiber sizing) and the fiber pull-out rate. Of several methods of td and Gic Determination from a forceedisplacement curve, the most reliable and reproducible one is the approach based on the values of the maximum force recorded in a pull-out test and the interfacial frictional force immediately after fiber debonding. KW - Interface KW - Interfacial shear strength KW - Pull-out composite materials KW - Polymer matrix composites KW - Critical energy release rate KW - Geometrical factors PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-460918 DO - https://doi.org/10.1016/j.aiepr.2018.06.002 SN - 2542-5048 VL - 1 IS - 1 SP - 82 EP - 92 PB - Elsevier CY - Amsterdam AN - OPUS4-46091 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul T1 - Precipitation behavior and corrosion resistance of nickel-free, high-nitrogen austenitic stainless steels N2 - Nickel-free, nitrogen alloyed austenitic stainless-steels, with about 19 wt.-% Mn and 0,8 wt. % N, are an interesting alternative to classic CrNi austenitic stainless steels due to their superior mechanical properties (Rm > 900 MPa, A5 > 50 %, Av > 350 J) in the solution annealed condition. The formation of chromium-rich nitrides during suboptimal heat treatment, processing or application leads to an inhomogeneous distribution of alloying elements in the microstructure, which reduces the corrosion resistance. Consequently, an accurate knowledge of the sensitization behavior is indispensable for the use of nickel-free, high-nitrogen austenitic stainless steels. The relationship between artificial aging, phase formation and corrosion resistance was investigated on the alloys X8CrMnN18-19 (1.3815) and X8CrMnMoN18-19-2 (1.4456), both alloyed with 0,8 wt.-% Nitrogen, in the present work. The microstructural evolution was studied by LM and SEM while the corrosion resistance was characterized with the electrochemical potentiodynamic reactivation (EPR) and the KorroPad indicator-test. Both alloys showed increased corrosion susceptibility within critical aging parameters. Finally, a sensitization diagram was described successfully for both alloys showing the positive effect of molybdenum. T2 - Materials Science and Engineering 2018 (MSE) CY - Darmstadt, Germany DA - 26.09.2018 KW - Corrosion KW - Corrosion resistance KW - Heat treatment KW - KorroPad KW - Nitrogen KW - Pitting corrosion KW - Stainless steel KW - ThermoCalc PY - 2018 AN - OPUS4-46093 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kauss, N. A1 - Halle, T. A1 - Rosemann, Paul T1 - Age-hardening behavior, microstructure and corrosion resistance of the copper alloyed stainless steel 1.4542 N2 - The copper alloyed stainless steel 1.4542 (X5CrNiCuNb16-4) is used in different areas due to its good mechanical properties and corrosion resistance. Strength and corrosion resistance can be adjusted by the heat treatment, which is of importance for the application of this alloy. The mechanical properties (strength and hardness) are attributed to the dispersive precipitation of the copper rich ε–Phase. The additional precipitation of chromium carbides can reduce the corrosion resistance. Different ageing states were produced to investigate the precipitation behaviour with various methods. Furthermore, the influence of cold-rolling on the precipitation behaviour was studied in comparison to a solution annealed state without deformation. The microstructure was studied by SEM and the variations of hardness and magnetic proportion were characterised. The electrochemical potentiodynamic reactivation (EPR) was used to determine the corrosion resistance and detect chromium depletion in all heat-treated states. The results show that a work hardening accelerates the precipitation rate, while ageing at 600 °C reduces the corrosion resistance due to chromium depletion. T2 - Materials Science and Engineering 2018 (MSE) CY - Darmstadt, Germany DA - 26.09.2018 KW - Corrosion KW - Corrosion resistance KW - Corrosion testing KW - EPR KW - Heat treatment KW - Martensitic stainless steels KW - REM KW - Stainless steel KW - ThermoCalc PY - 2018 AN - OPUS4-46094 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe T1 - Plasma Activation and Plasma-assisted ALD Surface Modification of Polymers for Improved Bonding and Adhesive Strength N2 - Bonding strength is crucial on polymers of low surface energy, for clean surfaces limited to 0.5, 1, and 2 MPa for PTFE, PP, and PE. Plasma treatment may improve bonding strength by a factor of 2 (PTFE) or 5 (PP and PE). The efficiency of treatment is usually 10% as both low pressure and atmospheric pressure processes show low topographic conformity. Besides, lifetime of activation/modification is rather short. Hence, bonding has to be carried out immediately after plasma treatment. The concept of plasma-assisted ALD (atomic layer deposition) interlayers was introduced in the project HARFE of SENTECH (modification/deposition/in-situ monitoring) and BAM (bonding, characterization, testing). ALD deposition has a high surface conformity and for dielectric films of Al2O3 also a good long-term stability given that the films are dense enough. Based on TMA and O2/O3 precursors, ALD layer stacks from 60 to 375 monolayers were prepared under different conditions. For a transfer time of 24 hours from deposition to measurement, bonding strength could be increased up to 5 MPa (PTFE) respectively 10 MPa (PP, PE). The huge potential of ALD layers as adhesive interlayers was demonstrated for Al2O3 on stainless steel with bonding strength beyond 15 MPa, i.e. interface strength within the ALD stack is also in this range. This is a prerequisite for subsequent PVD/CVD-deposition in hybrid systems. By means of the SI ALD LL system of SENTECH thermal and plasma-supported ALD processes can be alternatively realized. Ellipsometric in-situ monitoring provides monolayer sensitivity and reveals that the efficient bonding of the lower ALD layers on the polymer has to be further improved. Testing of bonding strength was realized by CAT (centrifugal adhesion testing) technology. It was shown that ALD modification correlates with the increase of surface energy and bonding strength. T2 - PSE 2018 - 16th Conference on Plasma Surface Engineering CY - Garmisch-Partenkirchen, Germany DA - 17.09.2018 KW - Plasma activation KW - Plasma-assisted ALD modification KW - Adhesive ALD interlayer KW - Bonding strength KW - Adhesive strength PY - 2018 AN - OPUS4-46015 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Artinov, Antoni T1 - A simplified model for numerical simulation of laser metal deposition process with beam oscillation N2 - A simplified model for the numerical simulation of the laser metal deposition process with beam oscillation is proposed. The model studies circular and lateral oscillations in order to reduce the porosity of the deposited part, to increase the process efficiency and the gap bridging ability as well. The deposition rate is increased by modifying the shape and the width of the molten pool through an optimized laser beam power distribution and oscillation amplitude. The relationship between the process conditions and the shape of the fabricated part are determined. It is found that an increase of the amplitude by a lateral oscillation of the beam reduces the heat flux and hence the shape of the deposited wall. A good correlation between the numerically calculated results and the experimental measurements is obtained. T2 - 9th International Conference on Beam Technologies and Laser Applications CY - St. Petersburg, Russia DA - 17.09.2018 KW - Numerical modelling KW - Laser metal deposition KW - Beam oscillations PY - 2018 AN - OPUS4-46017 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wägner, Yannick T1 - Charakterisierung von Hartstoffphasen in Gefügen N2 - Der Vortrag behandelt die Verbesserung der Verschleißbeständigkeit durch Hartstoffphasen in Metal Matrix Composites (MMC), Hartgusslegierungen, Hadfield-Stählen oder Werkzeugstählen. T2 - 15. Internationale Metallographie-Tagung CY - Leoben, Austria DA - 19.09.2018 KW - Verschleißbeständigkeit KW - Hartstoffphasen KW - NbC PY - 2018 AN - OPUS4-46055 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wägner, Yannick A1 - Binkowski, Sigrid A1 - Woydt, Mathias T1 - Charakterisierung von Hartstoffphasen in Gefüge N2 - Der Beitrag handelt von der Verbesserung der Verschleißbeständigkeit von Hartstoffphasen in Metal Matrix Composites (MMC), Hartgusslegierungen, Hadfield-Stählen oder Werkzeugstählen. T2 - 15. International Metallographie-Tagung CY - Leoben, Asutria DA - 19.09.2018 KW - Verschleißbeständigkeit KW - Hartstoffphasen KW - NbC PY - 2018 SN - 978-3-88355-416-7 VL - 52 SP - 133 EP - 138 PB - DGM - INVENTUM GmbH CY - Sankt Augustin AN - OPUS4-46056 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lehmann, Jens T1 - Einfluss der Oberflächennachbearbeitung auf die Korrosionsbeständigkeit von Schweißnähten und erfolgreiche Anwendung der KorroPad Prüfung N2 - Anlauffarben, die beim Schweißprozess entehen sind korrosionsanfällig und müssen nachgearbeitet werden. Dafür sind in der Praxis unterschiedliche Methoden gängig. In diesem Vortrag wird besonderes Augenmerk auf die Korrosionseigenschaften gestrahlter Schweißnähte gelegt und die Korrosiopnsbeständigkeit mit verschiedenen Methoden bestimmt und gegenübergestellt. T2 - ISER Kursleiter-Fortbildungsseminar 2018 CY - Aurich, Germany DA - 24.09.2018 KW - Nichtrostender Stahl KW - KorroPad KW - EPR KW - Schweißnaht PY - 2018 AN - OPUS4-46063 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wäsche, Rolf T1 - Influence of temperature on tribological behaviour of DLC coatings under lubricated conditions up to 250°C N2 - The lecture deals with both friction and wear processes in ceramic - a-C:H Systems. T2 - AsiaTrib 2018 CY - Kuching, Malaysia DA - 16.09.2018 KW - Temperature KW - Lubricated sliding KW - Tribofilm PY - 2018 AN - OPUS4-46036 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chen, Cong A1 - Giovannelli, F. A1 - Delorme, F. T1 - Thermoelectric properties of Fe2-xTi1+xO5 solid solutions: Influence of microcracking and Nb substitution N2 - The synthesis route and thermoelectric characterization of n-type Fe2-xTi1+xO5 (0 ≤ x ≤ 0.5) and Fe1.75(Ti1-yNby)1.25O5 (0 ≤ y ≤ 0.05) are presented. Their electrical conductivity obeys the small polaron model and their Seebeck coefficient is weakly dependent on temperature. The carrier concentration is increased with increasing Ti content in Fe2-xTi1+xO5, thus improving the electrical conductivity and decreasing the absolute values of the Seebeck coefficient. The composition with x = 0.5 shows reduced electrical conductivity contradicting the change in the carrier concentration, as it contains more microcracks than the other compositions. Fe2-xTi1+xO5 exhibits extremely low thermal conductivity. Fe2-xTi1+xO5 with x = 0.25 exhibits the highest ZT, ~ 0.014 at 1000 K. Therefore, a limited extent microcracks are beneficial to thermoelectric properties; however, when they are too extended they can be detrimental. On the contrary to Fe2TiO5, Nb substitution into Fe1.75Ti1.25O5 does not obviously improve its thermoelectric properties. KW - Thermoelectric KW - Pseudobrookite KW - Fe2TiO5 PY - 2018 DO - https://doi.org/10.1016/j.ceramint.2018.08.282 SN - 0272-8842 SN - 1873-3956 VL - 44 IS - 17 SP - 21794 EP - 21799 PB - Elsevier CY - Amsterdam AN - OPUS4-46299 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fritzsche, André T1 - Potenziale einer elektromagnetischen Schmelzbadbeeinflussung beim Laserstrahlschweißen N2 - EM-Schmelzbadunterstützung auch auf ferromagnetische Werkstoffe übertragbar Erfolgreiche Kompensation des hydrostatischen Drucks von bis zu 20 mm dicken Werkstücken aus Duplex- und Baustahl Erfolgreiche Porenreduktion beim Laserstrahlschweißen von Aluminium-Druckguss unter EM-Einfluss von bis zu 75 % Flächenanteil Entfernung von großvolumigen Poren aus dem Schmelzbad Einige kleine metallurgische Poren verbleiben im Schmelzbad aufgrund des Volumen-Flächenverhältnisses Restporosität ist abhängig vom Ausgangsgasgehalt im Grundmaterial T2 - DVS-Fachtagung "Innovationen der Fügetechnik in Berlin und Brandenburg 2018" CY - BAM, Berlin, Germany DA - 11.10.2018 KW - Laserstrahlschweißen KW - Elektromagnetische Schmelzbadbeeinflussung KW - Aluminium-Druckgusslegierung KW - Porenreduktion KW - Schmelzbadstütze KW - Ferromagnetischer Stahl KW - Oszillierendes Magnetfeld PY - 2018 AN - OPUS4-46307 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Oertzen, Alexander T1 - Progress with validation tests for the BAM-Fallhammer N2 - Testing of the impact sensitivity of explosives is one of the essential characterisation steps in a safety study. Threshold levels have been agreed from experience for certain processing steps and in relation to handling instructions. However, how reliable is the information, that an explosive has an impact sensitivity of X Joule? This will partly depend on the judgement of the test operator, but also on the statistical method, and on the energetic parameters of the test apparatus. This work focuses on the mechanical performance of the BAM-Fallhammer and how much of the initially available potential energy is transferred to the sample. The differences to the nominal value can be quite large under some conditions. Therefore the energy loss has to be characterised and should possibly be taken into account. In addition an attempt is made, to make results more comparable when the amount of energy loss has been determined by a method shown in the presentation. T2 - 12th Science and Technology Conference on Blasting Safety CY - Ustroń, Poland DA - 3.10.2018 KW - Explosivstoffe KW - Schlagempfindlichkeit KW - BAM-Fallhammer PY - 2018 AN - OPUS4-46230 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rabe, Torsten T1 - Keramikfedern – Herstellung, Eigenschaften und Applikation N2 - Entwickelt wurde eine mehrstufige Fertigungstechnologie (Schruppen, Schlichten, Trennschnitt) zur Herstellung keramischer Federn aus gesinterten Hohlzylindern. Durch Optimierung von Maschinenparametern, Schleifscheiben sowie Werkstück- und Werkzeugaufnahmen ist es gelungen, Federn aus Hochleistungskeramik (Aluminiumoxid und Zirkonoxid) mit hoher Kanten- und Oberflächenqualität reproduzierbar herzustellen. Eine hohe Variabilität bezüglich Außen- und Innendurchmesser, Steigung, Windungsquerschnitt und Abstand zwischen den Windungen ermöglicht es, die Federkonstante über drei Größenordnungen zu variieren. Untersucht wurden Federstabilität und Spannungs-Dehnungs-Verhalten unter konstanter und zyklischer Druckbelastung sowie die thermomechanische Stabilität der Keramikfedern. Aluminiumoxid-Federn können bis etwa 800°C, Zirkonoxid-Federn bis etwa 600°C ohne bleibende geometrische Verformung eingesetzt werden. Unter konstanter Spannung zeigen Federn aus Y-stabilisiertem TZP (Zirkonoxid)-Werkstoffen, von anderen Keramikwerkstoffen abweichend, bei Raumtemperatur eine zeitabhängige, elastische, Verformung (Superelastizität), die nach Entlastung über einen Zeitraum von mehreren Stunden reversibel verläuft. Als Ursache wird eine spannungsinduzierte reversible Phasenumwandlung zwischen austenitischer (tetragonales ZrO2) und martensitischer (monoklines ZrO2) Phase postuliert. Diskutiert wird das Anwendungspotenzial der entwickelten Federn für kapazitive keramische Federsensoren für Gravimeter und Wägetechnik. T2 - AK-Sitzung "Keramikbearbeitung" des Fraunhofer IPK CY - Berlin, Germany DA - 27.09.2018 KW - Keramikfeder KW - Spannungs-Dehnungs-Verhalten KW - Zyklische Belastung KW - Thermomechanische Eigenschaften KW - Fertigungstechnologie PY - 2018 AN - OPUS4-46231 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Habig, K.-H. A1 - Woydt, Mathias ED - Grote, K.-H. ED - Bender, B. ED - Göhlich, D. T1 - E5 Tribologie N2 - Das Nachschlagewerk für Studium und Beruf umfasst den gesamten Maschinenbau und seine Randgebiete. Das Kapitel Tribologie umfasst die Teilgebiete Reibung, Verschleiß und Schmierung. KW - Tribologie KW - Reibung KW - Verschleiß KW - Schmierung KW - Nachschlagewerk PY - 2018 SN - 978-3-662-54805-9 DO - https://doi.org/10.1007/978-3-662-54805-9_38 SP - E 90 EP - E 98 PB - Springer-Verlag gmbH Deutschland CY - Berlin, Heidelberg ET - 25 AN - OPUS4-46275 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reinemann, Steffi T1 - Optimierung industrieller Korundschleifprozesse zur Sicherstellung der Korrosionsbeständigkeit nichtrostender Stähle N2 - In dem Vortrag wird das AiF-Vorhaben 18823 N/1 vorgestellt und der aktuelle Fortschritt zum Einfluss von Schleifprozessen auf die Korrosionsbeständigkeit nichtrostender Stähle präsentiert. T2 - Arbeitskreissitzung „Korrosionsuntersuchung und -überwachung“ des GfKORR e. V. CY - Berlin, Germany DA - 08.10.2018 KW - Korrosion KW - Corrosion KW - Korundschleifen KW - Corundum grinding KW - Nichtrostende Stähle KW - Stainless steels PY - 2018 AN - OPUS4-46278 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wäsche, Rolf A1 - Ehrke, R. A1 - Kramer, R. A1 - Jayachandran, A. R. A1 - Brandt, G. T1 - Influence of temperature on tribological behaviour of DLC coatings under lubricated conditions up to 250°C N2 - In the present work it was shown that there is an influence of temperature and counter body material on the tribological properties of a-C:H coatings deposited on Cronidur 30 steel in a lubricated ball on disk contact situation. T2 - ASIATRIB 2018 CY - Kuching, Sarawak, Malaysia DA - 17.09.2018 KW - DLC KW - Temperature KW - Lubricated sliding PY - 2018 SP - 253 EP - 254 AN - OPUS4-46213 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias T1 - Scenarios and new technologies for complying with CO2 regulations - the contribution of lubricants - N2 - The present work deals with lubricants for mobility. T2 - Automechanika: Symposium "The Vital Lubricants" CY - Frankfurt/Main, Germany DA - 12.09.2018 KW - Lubricants KW - New technologies KW - Fuel economy KW - Mobility PY - 2018 AN - OPUS4-46215 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Haferkamp, Sebastian T1 - Mechanochemie N2 - In 3 Minuten sollte das Thema der Dissertation ohne zusätzliche Materialien vorgestellt werden. T2 - FameLab Germany 2018 CY - Potsdam, Germany DA - 15.03.2018 KW - Mechanochemie PY - 2018 AN - OPUS4-46319 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ziegler, Mathias A1 - Maierhofer, Christiane A1 - Krankenhagen, Rainer A1 - Röllig, Mathias T1 - Characterization of defects in fibre reinforced composites (FRC) using passive and active thermography N2 - Impact damages and delaminations in fibre-reinforced composites (FRC) might not be visible at the surface, but could have an influence on the resistance and on the long-term behaviour of the component. Therefore, and especially for safety relevant structures, non-destructive methods are required for the assessment of such damages. Active thermography methods are suitable to characterize damages after loading using different kind of excitation techniques and various configurations of infrared (IR) camera and heating sources. Here, flash lamps, impulse excitation with infrared radiator and lock-in technique with halogen lamps or widened laser beams are suited. In addition, non-optical sources like sonotrodes (requiring direct contact to the structure) or induction generators (only suited for carbon fibre reinforced polymer (CFRP) structures) could be applied as well. For the investigation of the evolution of the damage during the impact, passive thermography can be applied in-situ. Elastic and plastic deformations alter the temperature of the structure and thus the temperature on the surface. In this contribution, at first the general principles of quantitative defect characterisation in FRC using active thermography with flash, impulse and lock-in excitation are described. Optical and thermal properties of the FRC material and its anisotropy are considered. Results of phase differences obtained at flat bottom holes with flash and lock-in thermography are compared for qualifying both methods for quantitative defect characterization. Secondly, the damage evolution of CFRP and GFRP structures under impact load and static tensile loading is described. The spatial and temporal evolution of the surface temperature enables us to distinguish matrix cracks or fibre-matrix separation from delaminations between the layers. Afterwards, all results for loading defects, obtained by passive and active thermography, are compared with each other. Fig. 1 and 2 show the difference of passive and flash thermography obtained at impact and tensile loaded CFRP plates, respectively. As one purpose of these investigations is the development of standards within national (DIN) and European (CEN) standardisation bodies, new draft and final standards are presented and further needs are discussed at the end of the presentation. T2 - INTERNATIONAL SCHOOL OF QUANTUM ELECTRONICS, 62nd Course, Progress in Photoacoustic & Photothermal Phenomena CY - Erice, Italy DA - 06.09.2018 KW - Thermography KW - Flash thermography KW - Lock-in thermography KW - CFRP KW - GFRP PY - 2018 AN - OPUS4-46283 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zakel, S. T1 - Safety characteristics of flammable gases and liquids – Review N2 - The safety characteristics of flammable gases and liquids are required when identifying potentially explosive mixtures and taking appropriate actions concerning explosion protection. Examples are given in this review of the safe handling and evaluation of hazards during the processing, storage, transport, and disposal of flammable liquids and gases. The CHEMSAFE database is presented as a reliable source of safety characteristic data, and ist new open-access version is introduced. CHEMSAFE currently contains assessed properties for about 3000 flammable liquids, gases and mixtures. The lack of a broad experimental foundation in the extensive field of non-atmospheric conditions shows the need for further investigation and standardization. This review summarizes experimental evidence and estimation methods for safety characteristic data under non-atmospheric conditions pointing out current limitations. Suggestions for pre-normative research on safety data under nonatmospheric conditions are given. T2 - 12th International Symposium on Hazards, Prevention and Mitigation of Industrial Explosions CY - Kansas City, USA DA - 12.08.2018 KW - Explosion protection KW - Safety characteristic KW - Classification KW - Flammable gas KW - Flammable liquid PY - 2018 AN - OPUS4-46294 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zakel, S. A1 - Brandes, E. A1 - Schröder, Volkmar T1 - Safety characteristics of flammable gases and liquids – a review N2 - The safety characteristics of flammable gases and liquids are required when identifying potentially explosive mixtures and taking appropriate actions concerning explosion protection. Examples are given in this review of the safe handling and evaluation of hazards during the processing, storage, transport, and disposal of flammable liquids and gases. The CHEMSAFE database is presented as a reliable source of safety characteristic data, and ist new open-access version is introduced. CHEMSAFE currently contains assessed properties for about 3000 flammable liquids, gases and mixtures. The lack of a broad experimental foundation in the extensive field of non-atmospheric conditions shows the need for further investigation and standardization. This review summarizes experimental evidence and estimation methods for safety characteristic data under non-atmospheric conditions pointing out current limitations. Suggestions for pre-normative research on safety data under nonatmospheric conditions are given. T2 - 12th International Symposium on Hazards, Prevention and Mitigation of Industrial Explosions CY - Kansas City, USA DA - 12.08.2018 KW - Explosion protection KW - Safety characteristic KW - Classification KW - Flammable gas KW - Flammable liquid PY - 2018 SP - 1 EP - 15 AN - OPUS4-46295 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klingelhöffer, Hellmuth T1 - Aktueller Stand und Perspektiven der Standardisierung von TMF-Versuchen N2 - Der Vortrag gibt einen Überblick über die wichtigsten Aspekte der anstehenden Revision der Norm ISO 12111 aus deutscher Sicht. Ferner wird ein neues Normungsprojekt für eine ISO-Norm für den kraft-geregelten TMF-Versuch unter deutscher Leitung vorgestellt. Es wird ein Ausblick über Rissfortschrittsmessungen bei TMF-Beanspruchung gegeben. Ferner wird über die Problematik der thermisch bedingten Drift von Extensometern gesprochen. Der Vortrag schließt mit Betrachtungen zur Messunsicherheit ab, die in Normen einfließen. T2 - DVM-Workshop Bauteilverhalten bei thermo-mechanischer Ermüdung CY - Berlin, Germany DA - 06.04.2017 KW - Thermo-mechanische Ermüdung KW - Normung PY - 2017 AN - OPUS4-46689 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Vollert, F. A1 - Gibmeier, J. A1 - Rebelo-Kornmeier, J. A1 - Dixneit, Jonny A1 - Pirling, T. ED - Neu, R. W. ED - Totten, G. E. T1 - Two-dimensional residual stress mapping of multilayer LTT weld joints using the contour method N2 - Low transformation temperature (LTT) weld filler materials offer an attractive alternative to cost intensive postweld treatments as they can mitigate detrimental welding residual stresses during the welding process. Compared to conventional weld filler materials, LTT alloys are characterized by a delayed martensite transformation at low temperatures, which can result in compressive residual stresses in the weld. The high strength of these filler materials makes them potentially applicable to high-strength steels as well as for a large amount of requested repair works in steel structures. The focus of the study is on the confirmation of the LTT idea with regard to the residual stress state for multipass weld lines processed by metal active gas welding. It is demonstrated that the contour method is a well-suited technique for measuring the residual stress in the weld joint as it gives an entire two-dimensional map of the residual stress state in the weld line, heat affected zone (HAZ), and base material. The technique was applied at different LTT alloys with varying chemical compositions. Additionally, the results are compared to residual stress maps that were determined by Neutron diffraction using the Strain Analyzer for Large Scale Engineering Applications, an instrument referred to as SALSA, at the Institut Laue-Langevin in Grenoble. For all investigated specimens, compressive residual stress distributions were determined in the area of the weld joint and the HAZ. They are balanced by tensile residual stresses in the surrounding base material. However, it is shown that the size of theregion exhibiting compressive residual stresses and the absolute values of the compressive residual stresses depend on the chemical composition of the weld filler material. KW - LTT Weld Filler Materials KW - contour method KW - neutron diffraction KW - Welding KW - residual stress analysis PY - 2018 DO - https://doi.org/10.1520/MPC20170110 SN - 2379-1365 VL - 7 IS - 4 SP - 545 EP - 558 PB - ASTM International CY - West Conshohocken, PA, USA AN - OPUS4-46694 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Aidagulov, Gallyam A1 - Qiu, Xiangdong A1 - Brady, Dominic A1 - Abbad, Mustapha A1 - Onel, Yener A1 - Ewert, Uwe T1 - New insights into carbonate matrix stimulation from high-resolution 3D images of wormholes obtained in radial acidizing experiments N2 - We analyzed the results of high-energy X-ray CT scans for three 20×16×16 in. block samples of Indiana limestone from our recent radial acidizing experiments with HCl. CT scans were done for complete samples, and 3D images of internal dissolution patterns were built. Each 3D image consists of submillimeter-size voxels to capture fine details of individual wormholes. The obtained 3D images of acidized blocks allow us to observe from various angles the details of the wormholes obtained in the three experiments, which demonstrated wide pore-volume-to-breakthrough (PVBT) range with three different injection rates. Also, variation of the CT number reveals the presence of depositional layers in all block samples, and the obtained CT images were used to interpret the effect that rock layers might have on wormhole penetration at different injection rates. Further, the built voxel models were used to calculate the radial distributions of dissolved rock volume, which otherwise are not obvious for such complex branched structures as wormholes. We observed how varied experimental conditions affected those distributions. The radial distributions were found very similar across the samples, which suggested the way to detect the effective wormhole penetration depth. T2 - SPE Kingdom of Saudi Arabia Annual Technical Symposium and Exhibition CY - Dammam, Saudi Arabia DA - 23.04.2018 KW - Carbonate matrix stimulation KW - High-energy X-ray CT KW - XL-CT KW - Analysis of wormholes PY - 2018 DO - https://doi.org/10.2118/192366-MS SP - SPE-192366-MS, 1 EP - 19 AN - OPUS4-46654 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klingelhöffer, Hellmuth T1 - Actual developments in fatigue standardization N2 - The presentation deals with actual developments in fatigue standardization, shows news standards under development and ongoing revisions of standards. Additionally, current activities are shown regarding measurement uncertainty annexes in ISO mechanical testing standards of metals. T2 - 8th Int Conf on LCF (LCF8) CY - Dresden, Germany DA - 27.06.2018 KW - Fatigue testing standards KW - Measurement uncertainty PY - 2017 AN - OPUS4-46700 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klingelhöffer, Hellmuth T1 - Strategic aspects for the development of measurement uncertainty annexes for ISO testing standards N2 - The presentation shows an overview over the current situation of the development of measurement uncertainty annexes for ISO mechanical testing standards. The comparability of measurement uncertainty statements is not ensured. The utilization of ready calculated measurement uncertainty values remains unclear. Partly the measurement uncertainty values clash with existing product standards where minimum values e.g. for the materials strength are determined. A route forward is shown to solve the current problems. T2 - ISO TC 164 Konferenz CY - Mokpo, South Korea DA - 17.09.2017 KW - Measurement uncertainty KW - Product standard KW - ISO mechanical testing standard PY - 2017 AN - OPUS4-46704 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ivanov, Sergei A1 - Artinov, Antoni A1 - Valdaytseva, Ekaterina A1 - Stankevich, Stanislav A1 - Andreevich, Gleb T1 - A simplified model for numerical simulation of laser metal deposition process with beam oscillation N2 - A model of laser metal deposition with beam oscillation has been developed. The proposed model consists of two coupled sub-models calculating the heat transfer in the deposited part and the free surface of the molten pool, respectively. The heat transfer simulation of the deposited part solves a three-dimensional quasi-stationary heat conduction problem. The free surface of the molten pool are determined by solving the Laplace-Young equation. The developed model enables the layer-by-layer prediction of the shape of the deposited part and the resulting temperature field. It is shown that for an oscillation amplitude equal to the beam radius the peak value of the heat flux decreases by about 53% and 73% in the case of lateral oscillation and circular oscillation, respectively. Lateral oscillating laser beam results in a higher penetration depth due to the higher thermal efficiency. The amplitude of the laser beam oscillation effects the shape of the deposited wall and the deposition rate. A good correlation between the numerically calculated and experimentally observed results is obtained. KW - Laser metal deposition KW - Beam oscillation KW - Numerical modelling PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-467081 DO - https://doi.org/10.1088/1742-6596/1109/1/012006 SN - 1742-6588 SN - 1742-6596 VL - 1109 SP - 012006, 1 EP - 8 PB - IOP Publ. CY - Bristol AN - OPUS4-46708 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul T1 - Korrosionsbeständige Stähle III - Werkstoffauswahl, Beständigkeitsklassen und aktuelle Fragestellungen N2 - Der Vortrag behandelt zunächst das Vorgehen bei der Beurteilung der Korrosionsbelastung unter atmosphärischen Bedingungen, wobei ausgewählte Einflussfaktoren (Chlorid-Gehalt und Schwefeldioxid-Gehalt) näher betrachtet werden. Anschließend wird die bisherige und die aktualisierte Normung der Werkstoffauswahl am Beispiel des Bauwesens vorgestellt und auf die verschiedenen Beständigkeitsklassen im Bereich der nichtrostenden Stähle eingegangen. Abschließend werden beispielhaft Schadensfälle und aktuelle Fragestellungen vom Fachbereich 7.6 zum Einsatz nichtrostender Stähle vorgestellt und erläutert. T2 - Vortrag in der Vorlesung „Spezielle Werkstoffe“ an der Otto-von-Guericke-Universität CY - Magdeburg, Germany DA - 29.10.2018 KW - Bauwesen KW - KorroPad KW - Korrosionsbelastung KW - Nichtrostender Stahl KW - Normung KW - Werkstoffauswahl KW - Auslagerung PY - 2018 AN - OPUS4-46644 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul T1 - Neue Methoden zur Charakterisierung der Korrosionsbeständigkeit nichtrostender Stähle N2 - Der Vortrag gibt einen Überblick über die Möglichkeiten der KorroPad-Prüfung am Beispiel von geschliffenen Oberflächen und der Wärmebehandlung von Schneidwaren aus nichtrostenden Stählen. T2 - Arbeitskreissitzung des DIN NA 027-02-01 AA „Chirurgische Instrumente“ CY - Tuttlingen, Germany DA - 10.10.2018 KW - Korrosion KW - Nichtrostender Stahl KW - KorroPad KW - Wärmebehandlung KW - Lochkorrosion KW - Korundschleifen KW - Martensitischer nichtrostender Stahl PY - 2018 AN - OPUS4-46645 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Optimierung industrieller Korundschleifprozesse zur Sicherstellung der Korrosionsbeständigkeit nichtrostender Stähle N2 - Im Vortrag werden Ergebnisse des gleichnamigen AiF Forschungsvorhabens gezeigt, die den Einfluss verschiedener Schleifmittel auf die Korrosionsbeständigkeit geschliffener Oberflächen nichtrostender Stähle belegen. Es konnte ein signifikanter Einfluss durch die Verwendung von Granulatschleifbändern nachgewiesen werden, der die Korrosionsbeständigkeit der Oberflächen reduziert. Grund sind auf der Oberfläche zurückbleibende Materialaufplattungen von Eigenmaterial aus dem Schleifprozess. Es wurden unterschiedliche Korrosionsuntersuchungen durchgeführt und mittels Oberflächenanalytik untermauert. T2 - Praktiker-Tagung im Metallhandwerk CY - Kaiserslautern, Germany DA - 14.11.2018 KW - Korrosion KW - Korrosionsschutz KW - Schleifen KW - nichtrostender Stahl KW - Oberfläche PY - 2018 AN - OPUS4-46754 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Taparli, Ugur Alp T1 - In situ Laser Induced Breakdown Spectroscopy Analysen beim Schweißen N2 - Eine in situ Analytik für additive Fertigung, mit der eine orts- und zeitaufgelöste Messung des Konzentrationsverlaufs einzelner Elemente in der Schmelze wird mittels LIBS vorgestellt. T2 - Forschungsseminar OvGU Magdeburg CY - Magdeburg, Germany DA - 15.11.2018 KW - Additive Fertigung KW - LIBS PY - 2018 AN - OPUS4-46757 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lehmann, Jens A1 - Leonhard, H. T1 - Oberflächenschnelltest auf Korrosionsgefahr bei nichtrostenden Stählen N2 - Entwicklung, Hintergründe und Wirkungsweise von der BAM präsentiert sowie praktische Anwendungen des KorroPad Prüfverfahrens dür den TÜV Süd in einem Gemeinschaftsvortrag. T2 - VDMA - Technische Sitzung Sterile Verfahrenstechnik CY - Frankfurt/M., Germany DA - 30.11.2018 KW - Nichtrostender Stahl KW - Korrosionsschnelltest KW - KorroPad KW - Passivschicht PY - 2018 AN - OPUS4-46836 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schlegel, Moritz-Caspar A1 - Rockland, Ulrike T1 - Wer schließt eigentlich unsere "Kreis"laufwirtschaft? N2 - Die Ressourcen der Erde sind nicht nur endlich, sondern werden zudem ineffizient genutzt. Mit dem im Dezember 2015 verabschiedeten Aktionsplan zur Kreislaufwirtschaft fördert die Europäische Kommission den Übergang zur stärker kreislauforientierten Wirtschaft. So werden Anforderungen an Reparaturfähigkeit, Lebensdauer und Recyclingfähigkeit von Produkten zukünftig in der Ökodesign-Richtlinie gesetzt. Die Ökodesign-Richtlinie regelt momentan die Energieeffizienz von energieverbrauchsrelevanten Produkten. Um Anforderungen an den nachhaltigen Einsatz von Ressourcen zu formulieren, fehlen jedoch Normen und Definitionen. Diese Normen werden Momentan geschaffen - erst danach können gesetzliche Anforderungen folgerichtig umgesetzt werden. KW - Kreislaufwirtschaft KW - Circular economy KW - Normung KW - Ökodesign KW - Lebensdauer KW - Reparierbarkeit KW - Recyclingfähigkeit KW - Durability KW - Reparability KW - Recyclability PY - 2018 VL - 11 SP - 21 EP - 23 PB - Beuth Verlag CY - Berlin AN - OPUS4-46884 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Langzeitschäden an Heizöllagerbehältern N2 - Heizöllagerbehälter aus Polyethylenformstoffen werden seit Beginn der 70-iger Jahre in Deutschland hergestellt. Die Hersteller empfehlen zur Gewährleistung der Sicherheit nach Ablauf von 30 Jahren den Ersatz dieser Behälter. Polyethylenformstoffe unterliegen im Laufe ihrer Nutzungsdauer der Alterung durch die Veränderung ihrer Eigenschaften. Das Ausmaß der Alterung und die Art des Abbauvorganges hängen im Wesentlichen vom chemischen Abbau des Polyethylens, der Wanddicke des Behälters und den Umgebungsbedingungen ab. Bisher lagen keine Untersuchungen zum Langzeitverhalten der Polyethylenformstoffe vor, insbesondere nach einer Nutzungsdauer der Tanks über 30 Jahre. Ziel der Untersu-chungen war, den tatsächlichen Schädigungsgrad der Polyethylenformstoffe im Vergleich zu den unbelasteten Formstoffen zu ermitteln. Da die BAM bis Mitte der 90-iger Jahre für die Prüfungen und Gutachten zur Zulassung dieser Behälter zuständig war, sind die Werkstoffdaten noch vorhanden. Als Untersuchungsmethoden wurden die Bestimmung der Schmelze-Masse-Fließrate (MFR) und die Fourier-Transformation-IR-Spektroskopie (FTIR) von Tankausschnitten aus dem Bereich des Bodens, des Mantels und des Daches von 10 ausgesonderten Behältern aus den Polyethylenformstoffen A und B herangezogen. Die Messungen der MFR der Tankaus-schnitte aus diesen Bereichen zeigten Unterschiede in den Werten in Abhängigkeit vom Ge-wicht (5 kg oder 21,6 kg), welches eingesetzt wurde. Eine Abnahme der MFR-Werte wurde für die größere Anzahl der Tankwandungsausschnitte aus dem Formstoff B nach einer Lebensdauer der Tanks > 30 Jahre gemessen. Dieser Formstoff wurde hauptsächlich durch innere Alterung infolge Vernetzungen, Verzweigungen und Weichmacherverlust und weniger durch oxidativen Abbau geschädigt. Die FTIR-Messungen der Proben aus dem Bereich des Bodens und des Mantels der Tanks zeigten, dass die Intensität der asymmetrischen/symmetrischen CH2 -Streckschwingungen im Bereich: 2800 - 2900 cm-1 und der CH2 -Biegeverformungsschwingung bei 1400 cm-1 aufgrund von Kettenspaltungen zugenommen haben. Die Intensität der Carbonylstreckschwingung C=O bei 1740 cm-1 ist niedrig. Sie ist ein Maß für die Oxidation des Polymerwerkstoffes. T2 - 14. Hildesheimer Forum zum anlagenbezogenen Gewässerschutz CY - Hildesheim, Germany DA - 04.12.2018 KW - Polyethylenformstoffe KW - Heizöllagerbehälter KW - Schädigungsgrad PY - 2018 AN - OPUS4-46886 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Einfluss von Biokomponenten in Kraftstoffen und Heizöl auf die Beständigkeit von Fluorkautschuk unter Praxisbedingungen N2 - Die Bewertung der Werkstoffbeständigkeit ist von großer Bedeutung bei Änderung der Zusammensetzung der Kraftstoffe und des Heizöls, insbesondere die Frage nach der Beständigkeit der Dichtungswerkstoffe bei Zusätzen von Bioethanol und Biodiesel (Rapsölfettsäuremethylester). Vorhergehende Untersuchungen (Messungen der Veränderungen der Masse, der Zugeigenschaften und der Härte) bezogen sich auf die Bewertung der Beständigkeit häufig verwendeter Dichtungswerkstoffe wie FKM, FVMQ, VMQ, EPDM, CR, CSM, IIR, PA, NBR und PUR in Kraftstoffen und Heizöl mit 10 % Biodiesel (nicht gealtert und bis zu 5 Jahre gealtert) unter statischen Bedingungen. Ziel der Untersuchungen war die Bewertung der Beständigkeit von Fluorkautschuk unter verpressten Bedingungen in Analogie zu den Einsatzbedingungen in der Praxis. Die Masse und der Druckverformungsrest von Prüfkörpern aus FKM wurden vor und nach der Auslagerung über einen Zeitraum von 3, 7, 14, 28, 56 und 90 Tagen in E10 (Kraftstoff mit max. 10 % Ethanol), E85 (Kraftstoff mit 85 % Ethanol), Biodiesel (Rapsölfettsäuremethylester), Super (Kraftstoff mit max. 5 % Ethanol), Dieselkraftstoff mit max. 5 % Biodiesel, Super Plus (Kraftstoff ohne Ethanolzusatz) und Heizöl mit 10 % Biodiesel (B10) bei 40 °C gemäß ISO 815-1 bestimmt. Die Druckverformungsrestprüfung zählt neben der Messung der Härte, der Dichte und der Zugeigenschaften zu den wichtigsten Grundprüfverfahren der Elastomerindustrie. Nach Ende der Auslagerung in den Kraftstoffen und der Aufhebung der Verpressung wurde der Druckverformungsrest der Prüfkörper in regelmäßigen Zeitabständen bis zu einer Rücktrocknung > 90 Tage bestimmt. Zum Vergleich wurden Prüfkörper aus FKM ohne Kraftstoff oder Heizöl unter Verpressung bei 40 °C ausgelagert. Die Masseänderung der Prüfkörper aus FKM betrug nach 90 Tagen Auslagerung in E10 9 %, in Super 8 %, in E85 4% und 0,6 % in Biodiesel. Die Erhöhung der Masse und die damit verbundene Quellung der Prüfkörper in E10 und Super mit 5 – 10% Ethanolzusatz hatte einen Einfluss auf den Druckverformungsrest, der sprunghaften Veränderungen unterlag im Vergleich zu den Werten nach Auslagerung in Biodiesel, Dieselkraftstoff und Heizöl B10 bei 40 °C. Zum Vergleich, unter statischen Bedingungen verringerte sich die Zugfestigkeit der Prüfkörper aus FKM nach Auslagerung in E10 bei 40 °C um 31 % und die Reißdehnung um 18 %. T2 - BAM-Abteilungskolloquium CY - Berlin, Germany DA - 22.11.2018 KW - Fluorkautschuk (FKM) KW - Kraftstoffe mit biogenen Anteilen KW - Druckverformungsrestprüfung PY - 2018 AN - OPUS4-46887 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Einfluss der Oberflächennachbearbeitung auf die Korrosionsbeständigkeit von Schweißnähten und erfolgreiche Anwendung der KorroPad Prüfung N2 - Anlauffarben, die beim Schweißprozess entehen machen den nichtrostenden Stahl korrosionsanfällig und müssen entfernt werden. Dafür haben sich in der Praxis unterschiedliche Methoden etabliert. Im Vortrag werden verschiedene Nachbehandlungsverfahren verglichen. Die erreichte Korrosionsbeständigkeit wird mit verschiedenen Methoden bestimmt und die Ergebnisse gegenübergestellt. T2 - Praktiker-Tagung im Metallhandwerk CY - Kaiserslautern, Germany DA - 14.11.2018 KW - Korrosion KW - Schweißnahtnachbearbeitung KW - KorroPad KW - Schweißnaht KW - Nichtrostender Stahl PY - 2018 AN - OPUS4-46830 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Müller, Alexander T1 - Schädigungscharakterisierung an Faser-Kunststoff-Verbunden im Schwingversuch mittels Röntgenrefraktionstopographie unter Berücksichtigung der Matrixeigenschaften N2 - In der vorliegenden Arbeit wurden verschiedene Epoxidharzsysteme charakterisiert. Zwei Systeme mit großen bruchmechanischen Unterschieden wurden zur Fertigung äquivalenter GFK- und CFK-Laminate mit Faserausrichtungen in 0/90° und ±45° ausgewählt. In quasi-statischen Zugversuchen und Einstufenschwingversuchen mit einem Beanspruchungsverhältnis von R= 0,1 wurden diese Laminate hinsichtlich ihres Schädigungsbeginns und ihrer Schädigungsentwicklung untersucht. Die Detektion der Schädigungen sowie die Dokumentation der Schädigungsentwicklung wurde anhand der Lichtabsorptionsanalyse an GFK-Laminaten und anhand der Röntgenrefraktionsanalyse an CFK-Laminaten umgesetzt. Auf diese Weise konnten Einflüsse der bruchmechanischen Eigenschaften der Matrix auf die Schädigungsentwicklung im Verbund aufgezeigt werden. Zudem wurden für die untersuchten Laminate die Schädigungsgrenzen bei schwingender Beanspruchung ermittelt. Anhand durchgeführter Schwingversuche an CFK-Laminaten im Very High Cycle Fatigue-(VHCF)-Lastwechselbereich bis 108 konnten Rückschlüsse vom Schädigungsverhalten im High Cycle Fatigue-(HCF)-Lastwechselbereich bis 106 auf die Dauerfestigkeit im VHCF-Bereich gezogen werden und damit VHCF-Dauerfestigkeitsgrenzen bestimmt werden. Mit dem Ziel die Ermüdung der Laminate auf die Beanspruchung der Matrix zurückzuführen, wurden die Erweiterte Inverse Laminattheorie, mikromechanikbasierte Mischungsregeln sowie eine Vergleichsspannungshypothese auf die untersuchten Laminate angewendet. Die Schädigungsgrenzen konnten damit in Form der Matrixbeanspruchung wiedergegeben werden. Die Abbildung der Ermüdung verschiedener Laminate anhand einer matrixspezifischen normierten Masterschädigungslinie ist für die behandelten CFK- und GFK-Laminate gelungen. T3 - BAM Dissertationsreihe - 162 KW - CFK KW - GFK KW - Ermüdung KW - Epoxidharz KW - Masterschädigungslinie KW - Röntgenrefraktion KW - ZfP PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-467833 SN - 1613-4249 VL - 162 SP - 1 EP - 204 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-46783 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lohrer, Christian T1 - Herausforderungen bei der Konformitätsbewertung von Pyrotechnik - Schallerzeuger N2 - Darstellung illegaler Pyrotechnik, missbräuchliche Verwendung, Blitzknallkörper und die Zusammenarbeit deutscher Sicherheitsbehörden und der BAM. T2 - 20. Internationales Symposium des Bundeskriminalamtes für Sprengstoffermittlungsbeamte und Entschärfer unkonventioneller Spreng- und Brandvorrichtungen CY - Magdeburg, Germany DA - 26.11.2018 KW - Blitzknallkörper KW - Illegale Pyrotechnik PY - 2018 AN - OPUS4-46816 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Mishra, K. B. A1 - Wehrstedt, Klaus-Dieter ED - Singh, A.P. ED - Agarwal, R. A. ED - Agarwal, A. K. ED - Dhar, A. ED - Shuklar, M. K. T1 - Peroxy-fuels: Burning behavior and potential applications in combustion engines N2 - In present chapter, the potential usage of peroxy-fuels (usually known as organic peroxides) either in technically pure or in a blended form in engine combustion processes are explored. Although as additives (in small quantities <5% to conventional fuels, e.g., diesel, gasoline) peroxy-fuels are well known for many years their commercial applications as a main or primary fuel are not investigated in detail as such except a few. Their thermal instability and energy density demand great care during processing, which restricts their commercial exploitation. However, once the issues with safety are resolved they can be much more advantageously employed than conventional fuels. Some of these advantages are significant amount of fuel saving, reduction in amount of inducted air, or even the complete absence of air, i.e., anaerobic combustion, smaller volume of combustion (chamber), oxygenated fuel quality, and low emissions. An idea to develop the components of an engine operating solely on peroxy-fuels is also introduced. The engine concept is based on single and multiple injectors in a cylinder with special material coating to ensure a temperature-controlled processing. KW - Peroxy-fuels KW - Hydrocarbons KW - Blends KW - Engine combustion KW - Engine performance PY - 2018 SN - 978-981-10-7517-9 DO - https://doi.org/10.1007/978-981-10-7518-6_14 SN - 2522-8366 SN - 2522-8374 SP - 343 EP - 357 PB - Springer Nature Singapore AN - OPUS4-45274 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe T1 - Standardization of ellipsometry N2 - The talk addresses the STANDARDIZATION OF ELLIPSOMETRY and the following points are discussed in more detail: historical background of ellipsometry, history of International Conferences on Ellipsometry, Workshops Ellipsometry in Germany and Europe, information on German/European Working Group Ellipsometry, technical/industrial importance of ellipsometry, applications on non-ideal material systems and standardization activities on ellipsometry. T2 - DIN NA Dünne Schichten für die Optik, Mainz CY - Mainz, Germany DA - 06.06.2018 KW - Standardization KW - Ellipsometry KW - Modelling KW - Accreditation PY - 2018 AN - OPUS4-45167 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lohrer, Christian T1 - Report from the forum of notified bodies for pyrotechnic articles N2 - Übersicht über aktuelle Themen, Probleme, Herausforderungen und Entscheidungen im Forum der benannten Stellen Pyrotechnik nach 2013/29/EU T2 - Meeting of the Group of Experts on Pyrotechnic Articles - EU-Kommission CY - Brüssel, Belgium DA - 18.06.2018 KW - Pyrotechnics KW - Conformity assessments PY - 2018 AN - OPUS4-45238 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hakim, I. A1 - Schumacher, David A1 - Sundar, V. A1 - Donaldson, S. A1 - Creuz, A. A1 - Schneider, R. A1 - Keller, J. A1 - Browning, C. A1 - May, D. A1 - Abo Ras, M. A1 - Meyendorf, N. ED - Chimenti, D. E. ED - Bond, L. J. T1 - Volume imaging NDE and serial sectioning of carbon fiber composites N2 - A composite material is a combination of two or more materials with very different mechanical, thermal and electrical properties. The various forms of composite materials, due to their high material properties, are widely used as structural materials in the aviation, space, marine, automobile, and sports industries. However, some defects like voids, delamination, or inhomogeneous fiber distribution that form during the fabricating processes of composites can seriously affect the mechanical properties of the composite material. In this study, several imaging NDE techniques such as: thermography, high frequency eddy current, ultrasonic, x-ray radiography, x-ray laminography, and high resolution x-ray CT were conducted to characterize the microstructure of carbon fiber composites. Then, a 3D analysis was implemented by the destructive technique of serial sectioning for the same sample tested by the NDE methods. To better analyze the results of this work and extract a clear volume image for all features and defects contained in the composite material, an intensive comparison was conducted among hundreds of 3D-NDE and multi serial sections’ scan images showing the microstructure variation. T2 - 44TH ANNUAL REVIEW OF PROGRESS IN QUANTITATIVE NONDESTRUCTIVE EVALUATION CY - Provo, Utah, USA DA - 16.07.2017 KW - Carbon fiber reinforced polymers KW - Non-destructive testing KW - Thermography KW - Eddy current KW - Ultrasound KW - X-ray radiography KW - X-ray laminography KW - X-ray computed tomography KW - Serial sectioning PY - 2018 DO - https://doi.org/10.1063/1.5031590 VL - 1949 SP - 120003-1 EP - 120003-10 PB - AIP Publishing AN - OPUS4-45173 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lehmann, Jens A1 - Leonhard, H. T1 - Keine Panik bei der Passivschicht - Schnelltest auf Korrosionsgefahr an nichtrostenden Stählen N2 - Anlagenkomponenten aus nichtrostendem Stahl sind durch eine Passivschicht auf der Oberfläche vor Korrosion geschützt. Ist diese schadhaft oder unvollständig ausgebildet, geht der Schutz verloren. Korropad bietet eine Möglichkeit, dies zu überprüfen. Dabei handelt es sich um einen Schnelltest, der in nur 15 min ein valides Prüfergebnis liefert. KW - Nichtrostender Stahl KW - Korrosionsschnelltest KW - KorroPad KW - Passivschicht PY - 2018 UR - https://quality-engineering.industrie.de/branchen/metall-und-maschinenbau/keine-panik-bei-der-passivschicht/ SN - 1436-2457 VL - 2018 IS - 02 SP - 76 EP - 77 PB - Konradin-Verlag Robert Kohlhammer GmbH CY - Leinfelden-Echterdingen AN - OPUS4-45174 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - John, Sebastian T1 - Ansätze zur Lebensdauerabschätzung von Composite-Druckgefäßen N2 - Vorstellung eines Ansatzes zur Lebensdauerabschätzung unter Berücksichtigung veränderlicher Eigenspannungen T2 - 5. Projekttreffen COD-AGE CY - BAM/FB, Berlin, Germany DA - 13.04.2018 KW - COD AGE KW - Composite-Druckgefäße KW - Eigenspannung PY - 2018 AN - OPUS4-45241 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Corrosion investigations on zinc coatings by using gel-type electrolytes N2 - A new approach to the assessment of the corrosion behaviour of zinc coatings under atmospheric conditions can be achieved using gel-type electrolytes as an alternative to standard aqueous test electrolytes. Gel-type electrolytes allow minimally invasive corrosion investigations on zinc coatings. They also provide the possibility to carry out corrosion investigations onsite. By using gel-type electrolytes corrosion-relevant characteristic values such as corrosion currents and polarization resistanc-es can be determined. These allow to describe the formation and the stability of the formed corrosion product layers under various climatic conditions. With this knowledge, a prediction of the zinc coating life cycle is possible. In this contribution, the value of gel-type electrolytes for corrosion research on zinc coatings is presented. T2 - Intergalva 2018 CY - Berlin, Germany DA - 17.06.2018 KW - Deckschichtbildung KW - Layer formation KW - Gelartige Elektrolyte KW - Gel-type electrolytes KW - Korrosionsprüfung KW - Corrosion testing KW - Zinkdeckschichten KW - Zinc coatings PY - 2018 AN - OPUS4-45244 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin A1 - Burkert, Andreas A1 - Heyn, A. T1 - Corrosion investigations on zinc coatings by using gel-type electrolytes N2 - A new approach to the assessment of the corrosion behaviour of zinc coatings under atmospheric conditions can be achieved using gel-type electrolytes as an alternative to standard aqueous test electrolytes. Gel-type electrolytes allow minimally invasive corrosion investigations on zinc coatings. They also provide the possibility to carry out corrosion investigations onsite. By using gel-type electrolytes corrosion-relevant characteristic values such as corrosion currents and polarization resistances can be determined. These allow to describe the formation and the stability of the formed corrosion product layers under various climatic conditions. With this knowledge, a prediction of the zinc coating life cycle is possible. In this contribution, the value of gel-type electrolytes for corrosion research on zinc coatings is presented. T2 - Intergalva 2018 CY - Berlin, Germany DA - 17.06.2018 KW - Deckschichtbildung KW - Layer formation KW - Gelartige Elektrolyte KW - Gel-type electrolytes KW - Korrosionsprüfung KW - Corrosion testing KW - Zinkdeckschichten KW - Zinc coatings PY - 2018 SP - 385 EP - 392 AN - OPUS4-45245 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul T1 - Wärmebehandlung und Korrosionsbeständigkeit von CoCrMo-Legierungen N2 - Aufgrund guter mechanischer und chemischer Eigenschaften sowie einer hohen Biokompatibilität sind CoCrMo-Legierungen als Implantatwerkstoffe seit Jahrzehnten fester Bestandteil medizintechnischer Anwendungen. Diese Eigenschaften resultieren bekanntermaßen aus chemischer Zusammensetzung, atomarem Aufbau und dem Gefüge. Letzteres wird durch Legierungszusammensetzung, Herstellungsprozess und Wärmebehandlungen bestimmt. In der Vergangenheit wurden bereits Erkenntnisse zum Einfluss der Mikrostruktur auf mechanische bzw. chemische Eigenschaften von CoCrMo gewonnen. Ebenso wurde in der Literatur das Korrosionsverhalten von CoCrMo im Beisein von Körperflüssigkeiten betrachtet. Bisher fehlt es jedoch an vergleichenden Untersuchung, die das Korrosionsverhalten verschiedener Phasen- bzw. Gefügezustände in verschiedenen Körpermedien betrachten. In dieser Arbeit werden bei einer ausgewählten CoCrMo Legierung verschiedene Gefügezustände durch plastische Verformung und Wärmebehandlung erzeugt und vergleichend untersucht. Das Korrosionsverhalten wird anhand elektrochemischer Untersuchungen in verschiedenen körperflüssigkeitsnahen Lösungen im Vergleich zu Titan charakterisiert und der Einfluss von bestimmten Zusätzen (HCL und H2O2) ermittelt. T2 - 26. Treffen vom Forschungsnetzwerk Muskeloskelettale Biomechanik (MSB-NET) CY - Magdeburg, Germany DA - 07.06.2018 KW - Korrosion KW - Korrosionsbeständigkeit KW - Korrosionsprüfung KW - Wärmebehandlung KW - CoCrMo KW - Titan PY - 2018 AN - OPUS4-45247 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kauss, N. A1 - Rosemann, Paul A1 - Halle, T. T1 - Age-hardening behaviour, microstructure and corrosion resistance of the copper alloyed stainless steel 1.4542 N2 - The copper alloyed stainless steel 1.4542 (X5CrNiCuNb16-4) is used in different areas due to its good mechanical properties and corrosion resistance. Strength and corrosion resistance can be adjusted by the heat treatment, which is of importance for the application of this alloy. The mechanical properties (strength and hardness) are attributed to the dispersive precipitation of the copper rich ε–Phase. The additional precipitation of chromium carbides can reduce the corrosion resistance. Different ageing states were produced to investigate the precipitation behaviour with various methods. Furthermore, the influence of cold-rolling on the precipitation behaviour was studied in comparison to a solution annealed state without deformation. The microstructure was studied by SEM and the variations of hardness and magnetic proportion were characterised. The electrochemical potentiodynamic reactivation (EPR) was used to determine the corrosion resistance and detect chromium depletion in all heattreated states. The results show that a work hardening accelerates the precipitation rate, while ageing at 600 °C reduces the corrosion resistance due to chromium depletion. T2 - WTK2018 CY - Chemnitz DA - 14.03.2018 KW - Corrosion KW - Corrosion resistance KW - Corrosion testing KW - EPR KW - Heat treatment KW - Stainless steel PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-452482 DO - https://doi.org/10.1088/1757-899X/373/1/012020 SN - 1757-899X SN - 1757-8981 VL - 373 SP - Article 012020, 1 EP - 9 PB - Institute of Physics CY - London AN - OPUS4-45248 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lehmann, Jens A1 - Leonhard, H. T1 - Werkstoffe sicher auswählen - Korrosionsschnelltest für nichtrostende Stähle N2 - Die Oberflächen nichtrostender Stähle sind durch eine Passivschicht geschützt. Ist diese beschädigt oder unvollständig ausgebildet, sind Anlagenkomponenten in Gefahr, durch Korrosionsangriffe zerstört zu werden. KorroPads liefern ein valides Prüfergebnis zum Zustand der Passivschicht. Der Schnelltest dauert nur 15 min. KW - Nichtrostender Stahl KW - Korrosionsschnelltest KW - KorroPad KW - Passivschicht PY - 2018 UR - https://kem.industrie.de/werkstoffe-verfahren/oberflaechentechnik/tuev-sued-korrosionsschnelltest-fuer-nichtrostende-staehle/ SN - 1612-7226 VL - 55 IS - 06 SP - 78 EP - 79 PB - Konradin-Verlag Robert Kohlhammer CY - Leinfelden-Echterdingen AN - OPUS4-45250 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lehmann, Jens A1 - Leonhard, H. T1 - Fehlstellen schnell finden - Oberflächentest auf Korrosionsgefahr N2 - Die Passivschicht von Anlagenkomponenten aus nichtrostendem Stahl Ist nicht nur durch den rauen Industriealltag gefährdet. Bereits im Neuzustand können Schäden entstehen, etwa durch Schleifvorgänge oder ungenügende Entfernung von Anlauffarben nach dem Schweissen. TIJV Süd Chemie Service beteiligte sich an der Prüfung eines von der Bundesanstalt für Materialforschung und -prüfung (BAM) entwickelten Schnelltests. KorroPads liefern in 15 Minuten eine valide Aussage zur Korrosionsbeständigkeit der Passivschicht. KW - Nichtrostender Stahl KW - Korrosionsschnelltest KW - KorroPad KW - Passivschicht PY - 2018 SN - 1664-6770 VL - 8 IS - 5 SP - 59 EP - 61 PB - SIGWERB GmbH CY - Zug AN - OPUS4-45256 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lugovtsova, Yevgeniya A1 - Prager, Jens T1 - Analysis of Guided Wave Propagation in an Aluminium-CFRP Plate N2 - Guided waves cover comparably long distances and thus allow for online structural health monitoring of safety relevant components, e.g. lightweight composite overwrapped pressure vessels (COPV) as used for the transportation of pressurised gases. Reliable non-destructive assessment of COPVs’ condition is not available yet due to their complex composite structure comprising a thin metal liner and a fibre reinforced plastics (FRP) overwrap. The conventional overload hydrostatic pressure testing used for the metal vessels is not suitable for the composite vessels, because it may damage the FRP overwrap reducing the service life of the COPV. Therefore, ISO and CEN defined a maximum service life of composite pressure vessels as of 15 to 20 years. To extend the COPVs’ service life and to ensure a safer usage a structural health monitoring system based on guided ultrasonic waves is to be developed. In this contribution first results of guided waves propagation in a flat composite plate consisting of an aluminium layer firmly bonded to a carbon fibre reinforced plastic laminate are presented. Based on experimental results material properties of FRP are reconstructed by means of the Scaled Boundary Finite Element Method (SBFEM). T2 - ECNDT 2018 CY - Gothenburg, Sweden DA - 11.06.2018 KW - Structural Health Monitoring KW - Pressure tanks KW - Hydrogen storage KW - Natural gas KW - Composites PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-452084 SP - 1 EP - 6 AN - OPUS4-45208 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lugovtsova, Yevgeniya T1 - Analysis of Guided Wave Propagation in an Aluminium-CFRP Plate N2 - Guided waves cover comparably long distances and thus allow for online structural health monitoring of safety relevant components, e.g. lightweight composite overwrapped pressure vessels (COPV) as used for the transportation of pressurised gases. Reliable non-destructive assessment of COPVs’ condition is not available yet due to their complex composite structure comprising a thin metal liner and a fibre reinforced plastics (FRP) overwrap. The conventional overload hydrostatic pressure testing used for the metal vessels is not suitable for the composite vessels, because it may damage the FRP overwrap reducing the service life of the COPV. Therefore, ISO and CEN defined a maximum service life of composite pressure vessels as of 15 to 20 years. To extend the COPVs’ service life and to ensure a safer usage a structural health monitoring system based on guided ultrasonic waves is to be developed. In this contribution first results of guided waves propagation in a flat composite plate consisting of an aluminium layer firmly bonded to a carbon fibre reinforced plastic laminate are presented. Based on experimental results material properties of FRP are reconstructed by means of the Scaled Boundary Finite Element Method (SBFEM). T2 - ECNDT 2018 CY - Gothenburg, Sweden DA - 11.06.2018 KW - Structural Health Monitoring KW - Pressure tanks KW - Hydrogen storage KW - Natural gas KW - Composites PY - 2018 AN - OPUS4-45210 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wilrich, Cordula T1 - Das UN-GHS: • Arbeitsweise des UN-Gremiums • Prinzipien der Einstufung und Kennzeichnung gefährlicher Chemikalien • Implementierung durch die CLP-Verordnung in Europa N2 - Der Vortrag stellt das "Globally Harmonized System of Classification and Labelling of Chemicals" (UN-GHS), die Arbeitsweise des entsprechenden Gremiums bei den UN, den "Building Block Approach" des UN-GHS, die Prinzipien der Einstufung und Kennzeichnung gefährlicher Chemikalien und die Implementierung des GHS in Europa mit der CLP-Verordnung und für das Sicherheitsdatenblatt mit REACH vor. T2 - NanoDialog der Bundesregierung CY - Berlin, Germany DA - 23.04.2018 KW - Chemikalienrecht KW - UN-GHS KW - Einstufung gefährlicher Stoffe KW - CLP-Verordnung KW - Kennzeichnung KW - Sicherheitsdatenblatt PY - 2018 AN - OPUS4-44777 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Seneschal-Merz, Karine A1 - Bücker, Michael T1 - Entwicklung von transparenten farbigen keramischen Schmelzfarben für den Einsatz auf digitalen Druckmaschinen N2 - Ziel des Projektes war es, schwermetallfreie Schmelzfarben für den Einsatz auf einem Digitaldrucker zu entwickeln. Dafür sollten die Glasfarben, bei Temperaturen unter 630°C verarbeitbar und deren Eigenschaften kompatibel mit denen von Floatgläsern sein. Zudem sollte die aufgeschmolzene Farbe transparent und im Außenbereich eingesetzt beständig sein. Weiterhin mussten die Farben eine Partikelkorngröße kleiner als 20µm besitzen, um die Druckköpfe des Digitaldruckers nicht zu verstopfen. Gute Dispergierbarkeit, thixotropes Verhalten und eine schnelle Trocknung waren weitere Voraussetzungen. Die Ersetzung von PbO durch ZnO und Bi2O3 wurde getestet und zeigte positive Ergebnisse. Ein geeigneter Mahl-und Dispergierprozess wurde entwickelt. Bei der Firma „glas&räume“ wurden die Musterfarben getestet und zeigten ein gutes Druckverhalten. Bedingt durch das Tintenstrahlverfahren erreicht der Farbauftrag keine 100%ige Transparenz. Trotzdem erscheint die transparente keramische Schmelzfarbe im Vergleich zur Verwendung von opaker Schmelzfarbe tatsächlich völlig transparent. Der Unterschied ist signifikant und öffnet so ein neues Kapitel im keramischen Digitaldruck. KW - Glass KW - Low melting KW - Chemical durability KW - Dispersion of glass particle KW - Printing KW - Architecture KW - Weathering KW - Architektur KW - Chemische Beständigkeit KW - Dispergierung von Glaspartikeln KW - Glas KW - Niedrig schmelzend KW - Druck KW - Bewitterung PY - 2018 SP - 1 EP - 61 AN - OPUS4-44650 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gardei, André T1 - Probenpräparation für LIBS-Messungen - ein häufig unterschätztes Thema N2 - Die Probenpräparation ist ein Teil im Prozess der Baustoffuntersuchung und muss dementsprechend sorgfältig geplant werden. Die Probenpräparation ist letztendlich der Grundstein für alle folgenden Untersuchungen, somit wirken sich alle hier getroffenen Entscheidungen direkt auf die Qualität der Ergebnisse aus. T2 - Fachtagung Bauwerksdiagnose CY - Berlin, Germany DA - 15.02.2018 KW - Probenpräparation KW - LIBS PY - 2018 AN - OPUS4-44656 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Griesche, Axel T1 - Hydrogen in Iron visualized in 3D by neutron tomography N2 - Presented are neutron tomographies on hydrogen charged iron samples. T2 - RACIRI Summer School 2015 CY - Sellin, Rügen, Germany DA - 22.08.2015 KW - Tomographie KW - Wasserstoff KW - Neutronen KW - Hydrogen KW - Neutron KW - Tomography PY - 2014 AN - OPUS4-44838 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duffner, Eric T1 - TFP COD AGE Schallemissionprüfung N2 - Zwischenstand der Ergebnisse der Schallemissionsprüfungen im Rahmen des TFP COD AGE T2 - 5. Projektmeeting COD AGE CY - BAM Berlin, Germany DA - 13.04.2018 KW - Schallemission KW - Composite-Druckspeicher KW - Degradation PY - 2018 AN - OPUS4-44900 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Curilla, L. A1 - Astrauskas, I. A1 - Pugzlys, A. A1 - Stajanca, Pavol A1 - Uherek, F. A1 - Pysz, D. A1 - Baltuska, A. A1 - Bugar, I. ED - Kalli, K. ED - Mendez, A. ED - Bunge, C.-A. T1 - Towards ultrafast sub-nanojoule solitonic nonlinear directional coupler based on soft glass dual-core photonics crystal fibers N2 - We demonstrate narrow band spectral intensity switching in dual-core photonic crystal fibers made of highly nonlinear glass under femtosecond excitation. The fibers expressed dual-core asymmetry, thus the slow and fast fiber cores were unambiguously distinguished according to their dispersion profiles. The asymmetry effect on the dual-core Propagation in anomalous dispersion region was studied both experimentally and numerically. The experimental study was carried out using femtosecond laser amplifier system providing tunable pulses in range of 1500 nm - 1800 nm. The obtained results unveiled, that it is possible to improve nonlinearly the coupling between the two waveguides by excitation of the fast fiber core. The results were obtained in regime of high-order soliton propagation and were verified numerically by the coupled generalized nonlinear Schrödinger equations model. The spectral analysis of the radiation transferred to the non-excited core revealed the role of effects such as third order dispersion, soliton compression and spectral dependence of the coupling efficiency. The simulation results provide reasonable agreement with the experimentally observed spectral evolutions in the both fiber cores. Under 1800 nm excitation, narrow band spectral intensity switching was registered with contrast of 23 dB at 10 mm fiber length by changing the excitation pulse energy in sub-nanojoule range. T2 - SPIE Photonics Europe 2018 CY - Strasbourg, France DA - 22.04.2018 KW - Dual-core photonic crystal fiber KW - Soft glass KW - Asymmetric coupler KW - Ultrafast soliton fission KW - All-optical switching KW - Coupled generalized nonlinear Schrödinger equation PY - 2018 SN - 978-1-5106-1889-3 DO - https://doi.org/10.1117/12.2315256 SN - 0277-786X SN - 1996-756X VL - 10681 SP - 106810I-1 EP - 106810I-6 AN - OPUS4-44906 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pfretzschner, Beate T1 - Dehnungsinduzierte Phasenumwandlung in Wasserstoffbeladenem Supermartensit N2 - Die Ergebnisse von in-situ Experimenten am Berliner Elektronenspeicherring (BESSY II) werden vorgestellt. Es wurden Zugversuche an wasserstoffbeladenen und wasserstofffreien supermartensitischen Proben durchgeführt und Diffraktionsspektren und radiographische Bilder aufgenommen. Die energiedispersive Röntgendiffraktion ermöglichte dabei die dehnungsinduzierte Phasenumwandlung von Restaustenit zu Martensit in-situ zu beobachten. Die Radiographiebilder der zerreisenden Probe gaben Einblicke in das Bruchverhalten in Abhängigkeit vom Wasserstoffgehalt des Supermartensits. T2 - MDDK OVGU Magdeburg CY - Magdeburg, Germany DA - 06.07.2017 KW - ED-XRD KW - Phasenumwandlung KW - Dehnungsinduziert KW - Wasserstoff PY - 2017 AN - OPUS4-44839 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Legall, Herbert A1 - Schwanke, Christoph A1 - Pentzien, Simone A1 - Dittmar, G. A1 - Bonse, Jörn A1 - Krüger, Jörg T1 - X-ray emission as a potential hazard during ultrashort pulse laser material processing N2 - In laser machining with ultrashort laser pulses unwanted X-ray radiation in the keV range can be generated when a critical laser intensity is exceeded. Even if the emitted X-ray dose per pulse is low, high laser repetition rates can lead to an accumulation of X-ray doses beyond exposure safety limits. For 925 fs pulse duration at a center wavelength of 1030 nm, the X-ray emission was investigated up to an intensity of 2.6 × 10^14 W/cm2. The experiments were performed in air with a thin disk laser at a repetition rate of 400 kHz. X-ray spectra and doses were measured for various planar target materials covering a wide range of the periodic table from aluminum to tungsten. Without radiation shielding, the measured radiation doses at this high repetition rate clearly exceed the regulatory limits. Estimations for an adequate radiation shielding are provided. KW - Laser-induced X-ray emission KW - Ultrashort laser material interaction KW - Femtosecond laser KW - Radiation protection PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-448431 DO - https://doi.org/10.1007/s00339-018-1828-6 SN - 0947-8396 SN - 1432-0630 VL - 124 IS - 6 SP - Article 407, 1 EP - 8 PB - Springer AN - OPUS4-44843 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertin, Annabelle T1 - Upper critical solution temperature (UCST)-type thermoresponsive polymers from monomers with hydrogen-bonding interactions N2 - UCST-type thermoresponsive polymers (i.e. that phase separate from solution upon cooling) present a tremendous potential not only in aqueous media with applications in the field of drug delivery, diagnostic and microfluidic applications, but also in water/alcohol mixtures, where they can be used for instance in sensing systems for alcohol-soluble drugs. However, only a few thermoresponsive polymers have been reported that present an UCST in a relevant temperature range and “green” solvents such as water or ethanol. In this context, acrylamide-based monomers can be very useful building blocks for designing novel non-ionic UCST-type polymers because of their hydrophilic nature (with the appropriate side chain) and propensity to form hydrogen bonds. We will present our latest results on the UCST-type thermoresponsive behaviour of acrylamide- and/or 2,6-diaminopyridine-based homopolymers and copolymers in water or water/alcohol mixtures, and give some insights about the rational design of UCST polymers relying on H-bonding. T2 - 7. Jahrestreffen der Seniorexperten Chemie CY - Weimar, Germany DA - 02.05.2018 KW - Thermoresponsive polymer KW - UCST-type polymer KW - Polyacrylamide KW - Water/alcohol mixtures PY - 2018 AN - OPUS4-44845 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönfelder, Thorsten T1 - Einfluss thermischer Betriebsbelastungen auf die Sicherheit von Typ-III-Druckgasbehältern N2 - Das Einsatzspektrum von den besonders leichten Druckbehältern aus Faserverbund-werkstoffen erweitert sich kontinuierlich. Dies führt dazu, dass mit der erweiterten Verwendung auch die thermisch zulässigen Einsatzgrenzen dieser Behälter ausgeschöpft und sogar teilweise überschritten werden. So können bspw. Atemluftflaschen im Brandeinsatz der Feuerwehr an der Behälteroberfläche derart hohen Umgebungstemperaturen ausgesetzt werden, dass die zulässige Höchsttemperatur von 65 °C deutlich überschritten wird. Durch experimentelle Temperaturversuche an Typ-III-Atemluftflaschen mit einem Innenbehälter aus Aluminium konnte gezeigt werden, dass bei der Brandbekämpfung die untersuchten Atemluftflaschen lokal über das in der Zulassung abgeprüfte Temperaturspektrum erhitzt werden. Der Glasübergangsbereich des Faserverbundwerkstoffs wird partiell um bis zu 95 °C überschritten. Um die reale Sicherheit der Atemluftflasche bewerten zu können, wurde ein analytisches Hybridbehältermodell entwickelt, das die Beanspruchungen mit validierten Materialtemperaturverläufen berechnet. Mit der Einbindung von Schädigungsansätzen konnte ein bisher nicht hinreichend beachtetes thermisches Degradationsverhalten in den Berechnungen berücksichtigt werden. Zudem wurden insgesamt 90 altersbedingt ausgesonderte Feuerwehr-Atemluftflaschen zerstörend geprüft, um nähere Erkenntnisse über den Sicherheitszustand am Ende der Lebenszeit zu erhalten. In diesem Kolloquium werden Forschungsergebnisse vorgestellt, die im Rahmen einer Promotionsarbeit die Auswirkungen dieser erhöhten thermischen Betriebslasten auf eine Typ-III-Atemluftflasche mit einem Innenbehälter aus Aluminium darstellen und bewerten. T2 - BAM-Kolloquium CY - Berlin, Germany DA - 02.05.2018 KW - Druckgasbehälter KW - Thermische Belastungen KW - Degradation KW - Typ-III KW - Faserverbundwerkstoff PY - 2018 AN - OPUS4-44846 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Hydrogen trapping in T24 steel weld joints – Microstructure influence vs. experimental design effect on activation energy for diffusion N2 - A common approach to describe hydrogen traps is by their activation energy that is necessary to release hydrogen from the trap. In the present study, Cr-Mo-V steel T24 (7CrMoVTiB10-10) base material and TIG weld metal were investigated. Electrochemically hydrogen charged specimens were analyzed by thermal desorption analysis (TDA) with different linear heating rates. The results show two different effects. At first, the microstructure effect on trapping is evident in terms of higher hydrogen concentrations in the weld metal and increased activation energy for hydrogen release. Secondly, it is necessary to monitor the real specimen temperature. A comparison between the adjusted heating rate and the real specimen temperature shows that the calculated activation energy varies by factor two. Thus, the trap character in case of the base material changes to irreversible at decreased temperature. Hence, the effect of the experimental procedure must be considered as well if evaluating TDA results. T2 - Forschungsseminar Fügetechnik des IWF, Otto-von-Guericke-Universität CY - Magdeburg, Germany DA - 25.04.2018 KW - Creep-resisting materials KW - Diffusion KW - Weld metal KW - Hydrogen embrittlement PY - 2018 AN - OPUS4-44879 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Oertzen, Alexander T1 - Identification of explosives applying Raman-spectroscopy N2 - A hand-held Raman spectrometer has been used to identify various explosives and spectra are made available to the scientific community. T2 - 18th International Conference of Chief Inspectors of Explosives CY - Ottawa, Kanada DA - 15.04.2018 KW - Raman spectroscopy KW - Explosives PY - 2018 AN - OPUS4-44852 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klinge, A. A1 - Roswag, E. A1 - Fontana, Patrick A1 - Richter, Matthias A1 - Hoppe, Johannes A1 - Sjöström, C. T1 - Hygroscopic natural materials versus mechanical ventilation N2 - Multi residential buildings, developed as highly energy-efficient and airtight are nowadays often fitted with mechanical Ventilation Systems as a way to overcome shortcomings and even defects tinked to indoor climate. The presented study investigates the potential of low-emitting. natural building materials with hygroscopic properties to contribute to a healthy and comfortable indoor environment, while reducing the need for mechanical Ventilation. A selection of natural building materials suitable for application as internal partition walls has been investigated with regards to their water vapour adsorption capacity. Special emphasis was placed on the investigation of modified earth plasters as well as wood-based materials, used as wall lining to provide increased adsorption capacities. In addition, tests on materials emissions (formaldehyde, VOCs, SVOCs and radon) as well as adsorption tests of airborne pollutants have been conducted in specially-designed fest chambers. All tests were performed at either the material or the component tevel. Overall results to date suggest that natural materials contribute to an improved indoor environment quality through an increased moisture-buffering capacity, low emissions and the potential to adsorb airborne pollutants, therefore reducing the need for mechanical Ventilation. T2 - Terra Lyon 2016 - XIIth World Congress on Earthen Architecture CY - Lyon, France DA - 11.07.2016 KW - Hygroscopic earth and wooden materials KW - Low emissions PY - 2016 SN - 979-10-96446-11-7 SP - 218 EP - 221 PB - Editions CRAterre CY - Villefontaine AN - OPUS4-44856 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lüth, Peter T1 - CEQAT-DGHS Interlaboratory test programme for chemical safety - status and activities N2 - Safety experts, carriers or traders must be able to rely on the validity of the method and on correct results of safety tests and assessments in the laboratory. Bundesanstalt für Materialforschung und –prüfung (BAM), Berlin and Physikalisch-Technischen Bundesanstalt (PTB), Braunschweig have extensive experience in the field of testing and assessment of physical hazards of chemicals. Interlaboratory tests on different test methods have been performed by BAM and PTB during the last 10 years. Significant differences between the results of the participating laboratories were observed in all interlaboratory test. The deviations of the test results were not caused only by laboratory faults but also by deficiencies of the test method; i.e. many of the method descriptions are too ambiguous and allow divergences for interpretation. Therefore, it is necessary to know exactly how good the method is that is used to classify dangerous goods or hazardous substances or to determine safety-relevant parameters. A key criterion is the measurement uncertainty. One can choose simple methods with large error limits, but the measurement uncertainties should be known and always communicated together with the test results. This would allow safety specialists to be able to assess test results correctly and make well-founded decisions, e.g. for adequate protective measures. Interlaboratory tests play a decisive role in assessing the reliability of test results. Participation in interlaboratory tests is not only a crucial element of the quality assurance of laboratories; as such it is explicitly recommended in DIN EN ISO/IEC 17025. In addition, interlaboratory tests are also used to develop and validate test methods and can be used for the determination of the measurement uncertainty. Therefore, the BAM and PTB continue to support the further development of the interlaboratory test programme of CEQAT-DGHS (Centre for quality assurance for testing of dangerous goods and hazardous substances, www.ceqat-dghs.bam.de), established in 2007. This programme is run by BAM in collaboration with the PTB and the QuoData Gesellschaft für Qualitätsmanagement und Statistik mbH, Dresden. A new interlaboratory test for methods validation on the test method UN Test N.5 "Test method for substances which in contact with water emit flammable gases” is currently being prepared and will be carried out in 2018. Laboratories that specialise in this test are invited to participate in the interlaboratory test. Interested laboratories can check the details and register to participate in the interlaboratory test at the CEQAT-DGHS website. T2 - MEETINGS OF IGUS EOS GROUP CY - Shanghai, P. R. China DA - 09.04.2018 KW - Dangerous goods KW - Hazardous substances KW - Test methods validation KW - Quality assurance PY - 2018 AN - OPUS4-44858 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Seeger, Stefan A1 - Brödner, Doris A1 - Jacobi, T. A1 - Rasch, Fabian A1 - Rothhardt, Monika A1 - Wilke, Olaf T1 - Emissions of fine and ultrafine particles and volatile organic compounds from different filament materials operated on a low-cost 3D printer T1 - Emissionen feiner und ultrafeiner Partikel sowie flüchtiger organischer Verbindungen beim Einsatz verschiedener Filamentmaterialien in einem „low-cost“-3D-Drucker N2 - 3D-printing or additive manufacturing has many promising and unique advantages. Especially low cost molten polymer Deposition Printers are increasingly populär in the private and educational sector. Their environmental friendliness can be questioned due to recently reported ultrafine particle and suspected VOC emissions, To further investigate 3D-printing as a potential indoor air pollution source we characterized fine and ultrafine particle emissions from a molten polymer deposition printer producing a 3D object with ten marketable polymer filament materials under controlled conditions in a test chamber. VOC emissions from the filaments have also been compared. Using a straightforward emission model time dependent and averaged particle emission rates were determined. The results indicate that under comparable conditions some filament materials produce mainly ultrafine particles up to an average rate of 1013 per minute. This value is in the upper ränge of typical indoor ultrafine particle sources (e.g. Smoking, frying, candle light, laser printer). The observed material-specific rates differ by five Orders of magnitude. Filament-specific gaseous emissions of organic compounds such as bisphenol A, styrene and others were also detected. Our results suggest a detailed evaluation of related risks and considering protective measures such as housing and filtering. N2 - 3D-Druck oder additive Herstellungsverfahren haben eine Menge vielversprechender und einzigartiger Vorteile. Insbesondere günstige 3D-Drucker für Polymere werden im privaten und ausbildenden Bereich zunehmend beliebter. Ihre Umweltfreundlichkeit kann aufgrund jüngst berichteter Emissionen ultrafeiner Partikel und vermuteter VOC-Emissionen infrage gestellt werden. Um 3D-Drucker für Polymere als mögliche Quelle von Innenraumluftverunreinigungen weiter zu untersuchen, charakterisierten wir die Emissionen feiner und ultrafeiner Partikel bei der Herstellung eines 3D-Objekts unter Verwendung zehn marktgängiger Polymerfilamente unter kontrollierten Bedingungen in einer Emissionsprüfkammer. Die VOC-Emissionen der verschiedenen Filamente wurden ebenfalls verglichen. Die zeitabhängigen und gemittelten Partikelemissionsraten wurden durch Anwendung eines einfachen Emissionsmodells bestimmt. Die Ergebnisse zeigen, dass unter vergleichbaren Bedingungen einige Filamente mit einer mittleren Rate von 10 KW - Emission KW - Ultrafine particles KW - VOC KW - 3D printer PY - 2018 SN - 0949-8036 SN - 0039-0771 VL - 78 IS - 3 SP - 79 EP - 87 PB - Springer-VDI-Verl. CY - Düsseldorf AN - OPUS4-44954 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Spaltmann, Dirk T1 - Reibungs- und Verschleißminderung in Wälzkontakten durch Werkstoff- und/oder Schmierstoffkonzepte N2 - Leichtbaukonzepte zur Reduzierung der CO2 Emission gehen häufig mit erhöhten Anforderungen an die Belastbarkeit tribologisch beanspruchter Oberflächen einher. In Wälzkontakten jeglicher Art erhöhen reduzierte Abmessungen oder ansteigende Kräfte die Hertz'schen Kontaktspannungen, oftmals verbunden mit dem Wunsch nach einer Reduzierung der Reibung. Löschungsmöglichkeiten bieten alternative Schmierstoffe, Dünnschichten und/oder verbesserte Stahllegierungen. In mehreren Forschungsvorhaben wurden Reibverhalten und Überrollbeständigkeiten derartiger Tribosysteme in einem Zweischeiben-Wälzprüfstand (2Disk) unter Misch- bzw. Grenzreibung bei bis zu 10 Millionen Überrollungen ermittelt. Dabei betrug die Öltemperatur 120°C und die maximale Flächenpressung oberhalb von 2,25 GPa. Insgesamt wurde eine Vielzahl von Kombinationen charakterisiert. Ein Teil dieser Ergebnisse wird in dem Vortrag exemplarisch vorgestellt. T2 - DVM-Workshop 2018 "Zuverlässigkeit tribologischer Systeme" CY - Berlin, Germany DA - 16.05.2018 KW - Reibung KW - Verschleiß KW - Schmierstoffe KW - Dünnschichten KW - Stahllegierungen PY - 2018 AN - OPUS4-44957 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Huang, S. G. A1 - Vleugels, J. A1 - Mohrbacher, H. A1 - Woydt, Mathias T1 - Effect of Ti(C0.7N0.3) content on the microstructure and mechanical properties of Ni bonded NbC-Ti(C0.7N0.3) based cermets N2 - In the present work it was shown that the addition of VC or a combination of VC + Ti(C0.7N0.3) was efficient in reducing the NbC grain growth during liquid phase sintering, when compared to NbC-Ni equivalents. A finest NbC grain size of 1.48 µm was obtained in the NbC-15 Ti(C0.7N0.3)-10 Ni-7.5 VC cermet, exhibiting a hardness of 1486 +/- 7 kg/mm2 and a fracture toughness of 8.7 +/- 0.1 MPa m 1/2. KW - Cermet KW - Niobium carbide KW - Carbonitride KW - Sintering KW - Mechanical properties PY - 2018 DO - https://doi.org/10.4028/www.scientific.net/SSP.274.43 SN - 1662-9779 VL - 274 SP - 43 EP - 52 PB - Trans Tech Publ. CY - Uetikon AN - OPUS4-44962 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lohrer, Christian T1 - Schallerzeuger der Kategorie P1 - Eine Gefährdungsabschätzung N2 - Vorstellung der Schallerzeuger als pyrotechnische Gegenstände; Vergleiche mit Feuerwerkskörpern; Darstellung von Gefährdungen T2 - 13. INFOVERANSTALTUNG SPRENGSTOFFE UND PYROTECHNIK CY - Berlin und Horstwalde, Germany DA - 17.05.2018 KW - Pyrotechnik KW - Schallerzeuger KW - Feuerwerk PY - 2018 AN - OPUS4-44963 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lohrer, Christian T1 - Forum der benannten Stellen für Pyrotechnik und Explosivstoffe – Neuigkeiten N2 - Darstellung der Aktivitäten der benannten Stellen unter 2013/29/EU und 2014/28/EU; Konformitätsbewertungsfragen unter Berücksichtigung aktueller Entwicklungen im EU-Recht T2 - 13. INFOVERANSTALTUNG SPRENGSTOFFE UND PYROTECHNIK CY - Berlin und Horstwalde, Germany DA - 17.05.2018 KW - Pyrotechnik KW - Explosivstoffe KW - Konformitätsbewertung PY - 2018 AN - OPUS4-44964 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kraus, David A1 - Trappe, Volker T1 - Cyclic fatigue behavior of glass fiber reinforced epoxy resin at ambient and elevated temperatures N2 - The fatigue behavior of ±45° glass fiber reinforced epoxy resin under cyclic mechanical and constant thermal loading is investigated in this study. Tests at three different temperature levels in the range 296 K to 343 K have been performed in order to create S-N curves for each temperature level. The specimen damage is measured in-situ using optical grayscale analysis. The characteristic damage state (CDS) is evaluated for each specimen. It is shown that the point of CDS is suitable as a failure criterion to compare the resulting S-N curves. With micromechanical formulations, the temperature-dependent matrix effort is calculated for each stress-temperature level. In terms of matrix effort, the longest fatigue life is reached at high temperatures, while, in terms of stress, the lowest fatigue life is reached at the highest temperatures. T2 - ECCM18 - 18th European conference on composite materials CY - Athens, Greece DA - 24.06.2018 KW - Composite KW - Fatigue KW - Thermomechanics KW - Residual stresses KW - Temperature PY - 2018 SP - 1 EP - 7 PB - European society for composite materials AN - OPUS4-45338 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kraus, David T1 - Cyclic fatigue behavior of glass fiber reinforced epoxy resin at ambient and elevated temperatures N2 - The fatigue behavior of ±45° glass fiber reinforced epoxy resin under cyclic mechanical and constant thermal loading is investigated in this study. Tests at three different temperature levels in the range 296 K to 343 K have been performed in order to create S-N curves for each temperature level. The specimen damage is measured in-situ using optical grayscale analysis. The characteristic damage state (CDS) is evaluated for each specimen. It is shown that the point of CDS is suitable as a failure criterion to compare the resulting S-N curves. With micromechanical formulations, the temperature-dependent matrix effort is calculated for each stress-temperature level. In terms of matrix effort, the longest fatigue life is reached at high temperatures, while, in terms of stress, the lowest fatigue life is reached at the highest temperatures. T2 - ECCM18 - 18th European conference on composite materials CY - Athens, Greece DA - 24.06.2018 KW - Composite KW - Fatigue KW - Thermomechanics KW - Residual stresses KW - Temperature PY - 2018 AN - OPUS4-45346 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chen, Cong T1 - Thermoelectric properties of doubly substituted La0.95Sr0.05Co1-xCrxO3 (0 ≤ x ≤ 0.5) ceramics N2 - Dense La0.95Sr0.05Co1-xCrxO3 (0 ≤ x ≤ 0.5) ceramics were synthesized by solid-state reaction and conventional sintering. Room-temperature crystal structure and microstructure were investigated and the thermoelectric properties were measured in the temperature range 323 K – 1020 K. All compositions are single phase with rhombohedral structure, and the lattice parameter of La0.95Sr0.05Co1-xCrxO3 increases with increasing Cr content. La0.95Sr0.05Co1-xCrxO3 is a p-type small polaron conductor. The charge carrier concentration is determined by both substitution of La3+ with Sr2+ and thermally-activated charge disproportionation of Co3+ and / or Cr3+. Above 550 K, the substitution of Co with Cr increases the Seebeck coefficient and reduces the electrical conductivity. Below 550 K, the trend of Seebeck coefficient with Cr content is not clear due to the thermally activated charge disproportionation. At low temperature, the electrical conductivity shows a minimum with Cr content of x = 0.4, as a result of trapped polarons in the Cr sites. By substituting Co with Cr, the power factor below 800 K is reduced and that above 800 K is improved. The thermal conductivity is effectively reduced by doping Cr. The highest ZT value of 0.053 at 373 K is achieved for x = 0, but it decreases rapidly with increasing temperature. Substitution of Co with Cr can effectively improve the ZT values at high temperatures. In the temperature range 700 K – 1000 K, ZT increases with increasing Cr content, the highest being 0.04 at 1000 K for the composition with x = 0.5, more than 4 times the value of the La0.95Sr0.05CoO3 compound. T2 - International / European Conference on Thermoelectrics CY - Caen, France DA - 02.07.2018 KW - Double substitution KW - Thermoelectrics KW - P-type KW - Perovskite PY - 2018 AN - OPUS4-45396 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Legall, Herbert T1 - X-ray emission as a potential hazard during ultrashort pulse laser material processing N2 - Ultrashort laser pulse micromachining features a high precision. By increasing the repetition rate of the applied laser to several 100 kHz, laser processing becomes quick and cost-effective and make this method attractive for industrial applications. Upon exceeding a critical laser intensity, hard X-ray radiation is generated as a side effect. Even if the emitted X-ray dose per pulse is low, the accumulated X-ray dose becomes significant for high-repetition-rate laser systems so that radiation safety must be considered. The X-ray emission during ultrashort laser processing was investigated for an intensity range up to 2.6*10^14 W/cm2. The investigations were performed with a laser emitting pulses with 925 fs pulse duration, at 1030 nm wavelength and 400 kHz repetition rate. Steel, tungsten, and glass were studied in ambient air. Corresponding X-ray spectra and X-ray dose measurements were presented. Suitable radiation protection strategies were shown. T2 - European Materials Research Society (EMRS) Spring Meeting 2018, Symposium X “Photon-assisted synthesis and processing of materials in nano-microscale” CY - Strasbourg, France DA - 18.06.2018 KW - Laser-induced X-ray emission KW - Ultrashort laser material interaction KW - Femtosecond laser KW - Radiation protection PY - 2018 AN - OPUS4-45382 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias T1 - Dry turning with niobium carbide based tools N2 - The performance of straight and uncoated NbC grades under dry machining of 100Cr6 (SAE 52100), X90CrMoV18 (AISI 440B), 42CrMoV4 Q&T (AISI 4140), C45E (SAE 1045H) and grey cast iron GG35 in comparison to commercially available WC-xxCO and WC-xxCo-zMeC grades will be summarized. T2 - International Conference on Powder Metallurgy & Particulate Materials (POWDERMET 2018) CY - San Antonio, TX, USA DA - 17.06.2018 KW - Niobium carbide KW - Cutting tools KW - Hardness PY - 2018 AN - OPUS4-45389 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Manolov, Manol T1 - Bestimmung der Maschinennachgiebigkeit beim Einsatz sphärischer Indenter in der Instrumentierten Eindringprüfung N2 - Der Einfluss der Maschinennachgiebigkeit einschließlich der elastischen Verformung des Indenters ist bei der Bestimmung der entsprechenden Werkstoffcharakteristiken insbesondere beim Einsatz von sphärischen Indentern unter höheren Prüfkräften von Bedeutung. Mit zunehmender Prüfkraft wird die Maschinennachgiebigkeit kraftabhängig und kann im idealen Fall als Funktion von Prüfkraft und gemessener Eindringtiefe für vorgegebene Indenterradien dargestellt werden. Angegeben ist ein vereinfachtes Verfahren zur Bestimmung der Maschinennachgiebigkeit. T2 - Sensoren und Messsysteme CY - Nürnberg, Germany DA - 26.06.2018 KW - Maschinennachgiebigkeit KW - Instrumentierte Eindringprüfung KW - Sphärische Indenter KW - Vereinfachtes Verfahren KW - Kraftabhängige Funktion KW - Härtevergleichsplatten KW - Eindringmodul PY - 2018 AN - OPUS4-45390 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Metz, Christian A1 - Franz, Philipp A1 - Fischer, C. A1 - Wachtendorf, Volker A1 - Maierhofer, Christiane T1 - Active thermography for quality assurance of 3D-printed polymer structures N2 - Additively manufactured test specimens made of polyamide 12 (PA 12) by Laser Sintering (LS) as well as of acrylnitril-butadien-styrol (ABS) by Fused Layer Modeling (FLM), were tested with active thermography. For this, two different excitation methods (flash and impulse excitation) were used and compared, regarding the suitability for the detection of constructed and imprinted defects. To increase the quality of the thermograms, data processing methods like thermal signal reconstruction (TSR) and Fourier-Transformation were applied. Furthermore, the long-term stability of the probes towards environmental stress, like UV-radiation, heat, water contact and frost is being investigated in the presented project with artificial weathering tests. T2 - 14th Quantitative InfraRed Thermography Conference CY - Berlin, Germany DA - 25.06.2018 KW - Additive manufacturing KW - Active thermography KW - Artificial weathering PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-453919 SP - Tu.3.A.2, 1 EP - 9 AN - OPUS4-45391 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Manolov, Manol A1 - Subaric-Leitis, Andreas A1 - Bartholmai, Matthias T1 - Bestimmung der Maschinennachgiebigkeit beim Einsatz sphärischer Indenter in der Instrumentierten Eindringprüfung N2 - Es wird ein vereinfachtes Verfahren für die Bestimmung und Implementierung der Maschinennachgiebigkeit bei der Verwendung eines sphärischen Indenters dargestellt. Die Maschinennachgiebigkeit wird bei deutlicher Kraftabhängigkeit als Funktion der Kraft in die Auswertung implementiert. Als sensitiver Kennwert dient der aus der instrumentierten Eindringprüfung an Härtevergleichsplatten ermittelte Eindringmodul. T2 - Sensoren und Messsysteme CY - Nürnberg, Germany DA - 26.06.2018 KW - Maschinennachgiebigkeit KW - Instrumentierte Eindringprüfung KW - Sphärische Indenter KW - Vereinfachtes Verfahren KW - Kraftabhängige Funktion KW - Härtevergleichsplatten KW - Eindringmodul PY - 2018 SN - 978-3-8007-4683-5 SN - 0932-6022 VL - 19. ITG/GMA-Fachtagung SP - 565 EP - 569 PB - VDE Verlag GmbH CY - Berlin AN - OPUS4-45394 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Epishin, A. A1 - Petrushin, N. A1 - Gerstein, G. A1 - Maier, J. A1 - Nolze, Gert T1 - Investigation of the gamma'-strengthened quaternary co-based alloys Co-Al-W-Ta N2 - The alloying system Co-Al-W-Ta is comprehensively investigated in the vicinity of the compositional point Co-9Al-10W-2Ta, at. pct. These investigations provided a large amount of quantitative information, which can be used for alloy development, namely, the compositional dependences of the The alloying system Co-Al-W-Ta is comprehensively investigated in the vicinity of the compositional point Co-9Al-10W-2Ta, at. pct. These investigations provided a large amount of quantitative information, which can be used for alloy development, namely, the compositional dependences of the γ‘-solvus, solidus, and liquidus temperatures; fraction of the extrinsic phases after casting; the compositional dependence of the γ/γ‘-lattice misfit; the element partitioning between γ- and γ‘-phases; and the two Phase compositional area γ/γ‘ in the Co-rich part of the Co-Al-W-Ta phase diagram at 900°C. It is shown that additions of Ta elevate the γ‘-solvus temperature and increase the γ/γ‘-lattice misfit, but adding more than about 3 at. pct Ta results in a large amount of undissolvable extrinsic phases. Additionally, two Co-Al-W-Ta alloys with lower content of W were developed and solidified as [001] single crystals for mechanical testing in a temperature range between 20 and 1200°C. These tests included measurement of the Young modulus, tensile tests with constant strain rate, and stress rupture tests. It was found that at temperatures up to about 750°C the ultimate tensile strength of Co-Al-Ta-W alloys can be at the same level or even higher than of Ni-based superalloys. KW - Cobald based alloy KW - Microstructur KW - Segregation PY - 2018 DO - https://doi.org/10.1007/s11661-018-4756-3 SN - 1543-1940 SN - 1073-5623 VL - 49A IS - 9 SP - 4042 EP - 4057 PB - Springer Sciences & Business Media CY - New York, NY AN - OPUS4-45395 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Falk, Florian A1 - Menneken, Martina T1 - Early oxidation and sulfidation of high temprature alloys: An EDXRD in-situ study N2 - P92 is one of the important steels for super heater tubes used in combustion plants. However, in fossil fuel fired environments the formation of oxides and sulfides are challenging the material. To understand early corrosion mechanisms, which are important for process prediction, high temperature in-situ ageing experiments of Fe-Cr-Mn alloys in SO2 and SO2+H2O atmosphere were performed, applying energy dispersive X-ray diffraction (EDXRD) analysis. T2 - Bessy usermeeting CY - Berlin, Germany DA - 05.12.2017 KW - Corrosion KW - In-situ KW - EDXRD PY - 2017 AN - OPUS4-45368 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Menneken, Martina T1 - Early stages of corrosion in hot, aggressive environments N2 - We investigated the effect of water vapor in the initial stages of SO2 corrosion of an Fe-9Cr-0.5Mn model alloy at 650 °C. Two separate experiments were run, one with 99.5%-Ar + 0.5%-SO2 and one with 69.5%-Ar + 0.5%-SO2 with 30%-H2O atmosphere. During the experiment the scale growth was observed in-situ, using energy dispersive X-ray diffraction (EDXRD). Our results confirm an increased speed of oxygen transport into the material, with the addition of water, while the transport of sulfur appears to be less affected. T2 - Sektionstreffen der DMG Sektionen "Angewandte Mineralogie in Umwelt & Technik" und "Chemie, Physik und Kristallographie der Minerale" CY - Bad Windsheim, Germany DA - 28.02.2018 KW - Corrosion KW - In-situ KW - EDXRD PY - 2018 AN - OPUS4-45369 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Jan P. T1 - Influence of the real energy input on the sensitivity of thermographic testing in case of GFRP N2 - Thermographic testing (TT) is an upcoming nondestructive method, which requires no contact at all to the specimen and can be applied on larger areas simultaneously. The measurement concept is based on the production of a thermal imbalance at the surface of the object under test. When the surface of this object is heated by an external source for a certain time, the surface temperature drops subsequently, influenced by inner defects of the sample. This leads to thermal contrasts at the surface. It is crucial that those contrasts are large enough to be detectable above the noise level. In a first approximation, the observed temperature contrast at a defect is proportional to the energy which was really introduced into the specimen during the heating period. However, the real energy input in a TT experiment is almost always unknown due to distinct parameters of the experimental setup or the material investigated. Typically, only the power consumption of the heating sources is reported, sometimes combined with the distance to the specimen surface. This contribution describes the thermographic inspection of a rear side thickness variation from 1 to 2 cm at GFRP. This could represent a rear side adhesive bond i.e. in a wind turbine rotor blade. The front side heating was realized by usual halogen lamps with variable radiation power. The detected temperature contrast at the front side will be related to the different energy inputs determined by means of a simple analytical model applied to the experimental data. Additionally, the experimental data are compared with results of FEM simulations performed by COMSOL Multiphysics. The results clearly demonstrate the key role of the real energy input in a real TT setup, if detection limits have to be evaluated. T2 - ECNDT 2018 CY - Göteborg, Sweden DA - 11.06.2018 KW - GFK KW - Thermografie mit Stufenanregung KW - Rotorblatt KW - Zerstörungsfreie Prüfung KW - Energieeintrag PY - 2018 AN - OPUS4-45374 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lüth, Peter A1 - Brandes, E. A1 - Frost, K. A1 - Kurth, Lutz A1 - Schmidt, Martin A1 - Michael-Schulz, Heike A1 - Uhlig, S. T1 - CEQAT-DGHS Ringversuchsprogramm für die Chemikaliensicherheit -Methodenvalidierung N2 - Bei der Bewertung der Verlässlichkeit der im Labor gewonnenen Prüfergebnisse spielen Ringversuche eine entscheidende Rolle. Die Bundesanstalt für Materialforschung und –prüfung (BAM) unterstützt deshalb den weiteren Ausbau des Ringversuchsprogramms des im Jahr 2007 gegründeten Kompetenzzentrums zur Qualitätssicherung für Prüfungen von Gefahrgütern und Gefahrstoffen auf physikalische Gefahren (Centre for quality assurance for testing of dangerous goods and hazardous substances, CEQAT-DGHS). Bei allen bisher untersuchten Prüfmethoden besteht ein Verbesserungsbedarf. Die RV müssen daher zunächst auf die Methodenentwicklung, -verbesserung und -validierung und auf die Bestimmung der Messunsicherheit der jeweiligen Prüfmethode abzielen und nicht auf Leistungstests. T2 - Behörden-Erfahungsaustausch CY - Berlin, Germany DA - 4. Juni 2018 KW - Prüfmethode KW - Methodenvalidierung KW - Gefahrgut KW - Gefahrstoff KW - Qualitätssicherung PY - 2018 AN - OPUS4-45297 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Griesche, Axel A1 - Pfretzschner, Beate A1 - Schaupp, Thomas A1 - Schulz, M. A1 - Kardjilov, N. ED - Duprez, Lode T1 - Hydrogen in steel visualized by neutron imaging N2 - Neutron cameras allow visualizing hydrogen distributions with radiographic or tomographic imaging methods in iron and steel. The necessary contrast between hydrogen and iron stems from the high difference in the total neutron cross section of both elements. This allows e.g. the in situ measurement of hydrogen mass flow inside cm thick steel samples with a temporal resolution of 20 s using neutron radiography as well as the quantitative measurement of hydrogen accumulations at the crack’s inner surfaces in hydrogen embrittled iron samples with neutron tomography. We could detect directly gaseous hydrogen in the crack cavities and we measured the gas pressure. This new quality of the information on a micrometer scale allows new insights for the analysis of hydrogen-induced damage mechanisms. Further, this method is non-destructive and provides local information in situ and in three dimensions with a spatial resolution of 20-30 µm. In this contribution, we show examples that demonstrate the spatial and temporal resolution of the neutron radiography and tomography methods in order to visualize and quantify hydrogen accumulations at cracks. The measurements were performed at the research reactor BER II of the HZB in Berlin and at the FRM II reactor of the neutron source Heinz Maier-Leibnitz in Garching. T2 - Third International Conference on Metals & Hydrogen CY - Ghent, Belgium DA - 29.05.2018 KW - Hydrogen KW - Steel KW - Neutron imaging PY - 2018 SN - 978-9-08179-422-0 SP - J01 AN - OPUS4-45359 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schwanke, Christoph T1 - X-ray emission as a potential hazard during ultrashort pulse laser material processing N2 - Ultrashort laser pulse micromachining features a high precision. By increasing the repetition rate of the applied laser to several 100 kHz, laser processing becomes quick and cost-effective and make this method attractive for industrial applications. Upon exceeding a critical laser intensity, hard X-ray radiation is generated as a side effect. Even if the emitted X-ray dose per pulse is low, the accumulated X-ray dose becomes significant for high-repetition-rate laser systems so that radiation safety must be considered. T2 - Informationsveranstaltung der PTB und des BfS zu Fragen der Bauartzulassungen CY - Bundesministerium für Umwelt, Naturschutz und nukleare Sicherheit, Berlin, Germany DA - 20.06.2018 KW - Laser-induced X-ray emission KW - Ultrashort laser material interaction KW - Femtosecond laser KW - Radiation protection PY - 2018 AN - OPUS4-45364 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Vössing, Konrad T1 - Zerstörungsfreie Prüfung von Holzwerkstoffen mittels Luftultraschall und Radar N2 - The detection of delamination, rot, and cracks in wooden construction elements is a key task for nondestructive testing (NDT). Air-coupled ultrasound (ACU) is used to detect defects and damage without altering the structure permanently. Using through transmission it is possible to detect even small holes and missing adhesive. After interpretation of the inspection data, an assessment of the mechanical properties based on an appraisal of internal defects in the material is feasible. Novel ferroelectret transducers with a high signal-to-noise ratio (SNR) enable a high-precision structure recognition. The transducers made of cellular polypropylene (PP) are quite suitable for ACU testing due to their extremely low Young’s modulus and low density which result in a favorable acoustic impedance for the transmission of ultrasonic waves between the transducer and air. Thus, structures with great dimensions, thickness up to 300 mm and material densities under 500 kg/m³ can be inspected. Promising results were obtained under laboratory conditions with frequencies from 90 kHz to 200 kHz. The advantage of ACU transducers is that they do not require contact to the sample, are accurate, and cost effective. Ultrasonic quality assurance for wood is an important attempt to increase the acceptance of wooden structures and towards sustainability in civil engineering in general. T2 - Graduiertentagung Cusanuswerk CY - Goslar, Germany DA - 09.05.2018 KW - Air-coupled ultrasound KW - Cellular polypropylene KW - Defect detection KW - Nondestructive testing KW - Wood-based materials PY - 2018 AN - OPUS4-44885 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lehmann, Jens A1 - Leonhard, H. T1 - Schnelltest für nichtrostende Stähle N2 - Rohrsysteme und Behälter aus nichtrostendem Stahl sind prinzipiell vor Korrosion geschützt. Ist die Passivschicht auf der Stahloberfläche jedoch beschädigt, geht dieser Schutz verloren. Das KorroPad-Verfahren ist ein Schnelltest zur Überprüfung der Passivschicht. Die Anwendung ist einfach und dauert nur 15 Minuten. KW - Nichtrostender Stahl KW - Korrosionsschnelltest KW - KorroPad KW - Passivschicht PY - 2018 SN - 0170-6993 VL - 45 IS - 3 SP - 40 EP - 41 PB - verlag moderne industrie GmbH CY - Landsberg am Lech AN - OPUS4-45039 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas A1 - Lehmann, Jens T1 - So einfach und doch komplex – Grundlagen der Korrosion metallischer Werkstoffe N2 - Die grundlegenden Korrosionsprozesse sind mit wenigen chemischen Formeln beschrieben, aber Korrosion ist immer eine Systemeigenschaft zwischen dem Werkstoff, dem Medium in dem er eingesetzt wird und den konstruktiven Bedingungen. Das macht es zu einem komplexen System, indem alle Einflussfaktoren ganzheitlich berücksichtigt werden müssen. T2 - Metallbautechnisches Kolloquium - Verarbeitung von Edelstahl Rostfrei CY - Bruchsal, Germany DA - 14.05.2018 KW - Korrosion PY - 2018 AN - OPUS4-45040 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas A1 - Lehmann, Jens T1 - Speziell – Das Korrosionsverhalten nichtrostender Stähle N2 - Das Korrosionsverhalten nichtrostender Stähle ist ein komplexes Zusammenspiel aus den Werkstoffeigenschaften, dem Umgebungsbedingungen und den konstruktiven Gegebenheiten. Viele Einflussfaktoren spielen eine Rolle. T2 - Metallbautechnisches Kolloquium - Verarbeitung von Edelstahl Rostfrei CY - Bruchsal, Germany DA - 14.05.2018 KW - Nichtrostender Stahl PY - 2018 AN - OPUS4-45041 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lehmann, Jens A1 - Burkert, Andreas T1 - Der Korropad Korrosionsschnelltest einfach, schnell, zerstörungsfrei N2 - Bauteile aus nichtrostendem Stahl sind mit einer Passivschicht vor Korrosion geschützt. Kritisch wird es, wenn diese Schicht unvollständig oder beschädigt ist. Mit dem KorroPad Korrosionsschnelltest kann man Fehlstellen innerhalb von nur 15 Minuten überführen - auch ohne Spezialwissen. T2 - Metallbautechnisches Kolloquium - Verarbeitung von Edelstahl Rostfrei CY - Bruchsal, Germany DA - 14.05.2018 KW - Nichtrostender Stahl PY - 2018 AN - OPUS4-45042 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit A1 - Haufe, Manuela A1 - Kohl, Anka A1 - Rehfeldt, Rainer T1 - Resistance of polyethylene grades with permeation barriers in biofuels N2 - Biofuels including ethanol and biodiesel (FAME) represent a renewable fuel alternative to petroleum-derived transport fuels. The aim of this work was to study the interaction between high density polyethylene (HDPE) with permeation barriers in form of polyamide (PA) and fluorination, and biofuels such as E85 (fuel with 85 % ethanol), biodiesel and B10 (heating oil with 10 % biodiesel). 10 l jerrycans made of polyethylene with permeation barrier of PA were filled with E85 and biodiesel and exposed to temperatures of 20 °C and 40 °C for 5 years. Half of the 20 l jerrycans of HDPE for filling with B10 were fluorinated at the inner layer to prevent permeation before the exposure. Tensile properties were determined once a year, and FTIR-spectroscopy was used to evaluate possible changes. The tensile properties tensile strength and breaking elongation of HDPE jerrycan cuttings with permeation barrier decreased, but not significantly, after immersion in E85, biodiesel and B10. The elasticity modulus of the polyethylene grades was especially reduced during exposure to E85. The FTIR spectra of HDPE jerrycan cuttings with permeation barrier showed that immersion tests for five years with the test fuels at 20 °C and 40 °C did not lead to a decomposition of the permeation barriers. T2 - CORROSION 2018 CY - Phönix, Arizona, USA DA - 16.04.2018 KW - Polyethylene grades KW - Biofuels KW - Permeation barriers KW - FTIR spectra PY - 2018 SP - Paper 10543, 1 EP - Paper 10543, 12 PB - NACE International CY - Houston, Texas, USA AN - OPUS4-44768 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schumacher, David A1 - Meyendorf, N. A1 - Hakim, I. A1 - Ewert, Uwe ED - Chimenti, D. E. ED - Bond, L. J. T1 - Defect recognition in CFRP components using various NDT methods within a smart manufacturing process N2 - The manufacturing process of carbon fiber reinforced polymer (CFRP) components is gaining a more and more significant role when looking at the increasing amount of CFRPs used in industries today. The monitoring of the manufacturing process and hence the reliability of the manufactured products, is one of the major challenges we need to face in the near future. Common defects which arise during manufacturing process are e.g. porosity and voids which may lead to delaminations during operation and under load. To find irregularities and classify them as possible defects in an early stage of the manufacturing process is of high importance for the safety and reliability of the finished products, as well as of significant impact from an economical point of view. In this study we compare various NDT methods which were applied to similar CFRP laminate samples in order to detect and characterize regions of defective volume. Besides ultrasound, thermography and eddy current, different X-ray methods like radiography, laminography and computed tomography are used to investigate the samples. These methods are compared with the intention to evaluate their capability to reliably detect and characterize defective volume. Beyond the detection and evaluation of defects, we also investigate possibilities to combine various NDT methods within a smart manufacturing process in which the decision which method shall be applied is inherent within the process. Is it possible to design an in-line or at-line testing process which can recognize defects reliably and reduce testing time and costs? This study aims to show up opportunities of designing a smart NDT process synchronized to the production based on the concepts of smart production (Industry 4.0). A set of defective CFRP laminate samples and different NDT methods were used to demonstrate how effective defects are recognized and how communication between interconnected NDT sensors and the manufacturing process could be organized. T2 - 44TH ANNUAL REVIEW OF PROGRESS IN QUANTITATIVE NONDESTRUCTIVE EVALUATION CY - Provo, Utah, USA DA - 16.07.2017 KW - Carbon fiber reinforced polymers KW - Non-destructive testing KW - Smart industry (4.0) KW - Ultrasound KW - Laminography KW - Serial sectioning KW - Computed tompgraphy PY - 2018 SN - 978-0-7354-1644-4 DO - https://doi.org/10.1063/1.5031521 SN - 0094-243X VL - 1949 SP - UNSP 020024, 1 EP - 11 PB - AIP Publishing AN - OPUS4-44773 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stephan-Scherb, Christiane A1 - Nützmann, Kathrin A1 - Kranzmann, Axel A1 - Klaus, M. A1 - Genzel, C. T1 - Real time observation of high temperature oxidation and sulfidation of Fe-Cr model alloys N2 - Insights into early damage mechanisms during high-temperature gas corrosion provide important aspects for the prediction of the long-term stability of hightemperature materials exposed to a hot and corrosive environment. The current work presents a real time study concerning the combined oxidation and sulfidation of ferritic model alloys in a hot SO2 containing atmosphere using energy dispersive X-ray diffraction. The applied high temperature reactor allows the transmittance of high energetic X-rays in order to collect X-ray diffraction pattern of the sample surface in situ during the reaction with the reactive environment. The results revealed that the first phases crystallizing on iron with 2 wt% chromium and with 9 wt% chromium are oxides. The aging experiments at T = 650° C with 0.5% SO2 and 99.5% Ar were followed in situ and caused an external mixed oxide-sulfide layer on top of iron with 2 wt% chromium. On the higher alloyed material the external scale consists of iron oxides and the inner scale of mixed (Fe,Cr)-oxides and chromium-sulfides. The oxide content continuously increases parallel to an increase of the sulfide amount. Thus, the initially formed (Fe,Cr)-oxides do not have a protective character and support the transport of sulfur through the growing oxide scale. KW - High temperature corrosion KW - In situ diffraction KW - Sulfidation PY - 2018 DO - https://doi.org/10.1002/maco.201709892 SN - 0947-5117 VL - 69 IS - 6 SP - 678 EP - 689 PB - Wiley VCH Verlag AN - OPUS4-44776 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Oesch, Tyler A1 - Landis, E. A1 - Kuchma, D. ED - Lura, P. T1 - A methodology for quantifying the impact of casting procedure on anisotropy in fiber-reinforced concrete using X-ray CT N2 - Fiber-reinforced concretes (FRCs) offer significant improvements in tensile strength and durability compared to most other concrete mixes. However, for safe and efficient use of FRC in large structures, anisotropy of fiber orientation needs to be understood and properly controlled. In this project, both cored samples extracted from a FRC slab and FRC samples cast individually in molds were assessed using X-ray computed tomography (CT) and measurements of fiber orientation were extracted from the resulting CT images. These results showed that fibers within the slab were highly anisotropic in orientation while fibers in individually cast samples showed a much more heterogeneous distribution of orientations. This indicates that fiber orientation is highly dependent on the casting process and suggests that FRC can only be safely and efficiently utilized if anisotropic fiber orientation is properly accounted for during design and optimized casting methods are used during construction. KW - Anisotropic fiber orientation KW - Computed tomography KW - Fiber-reinforced concrete KW - UHPC KW - Hessian analysis KW - Order parameter PY - 2018 UR - https://rdcu.be/OR6k DO - https://doi.org/10.1617/s11527-018-1198-8 SN - 1359-5997 SN - 1871-6873 N1 - xxx VL - 51 IS - 3 SP - Article 73, 1 EP - 13 PB - Springer Netherlands CY - Dordrecht, Niederlande AN - OPUS4-45045 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lugovtsova, Yevgeniya A1 - Bulling, Jannis A1 - Krome, Fabian A1 - Prager, Jens T1 - Effiziente Modellierung von geführten Wellen mit der Scaled Boundary Finite Elemente Methode und deren Anwendung für Composite-Druckbehälter N2 - Die Scaled Boundary Finite Elemente Methode (SBFEM) ist eine semi-analytische Methode, die speziell für Modellierung von geführten Wellen weiterentwickelt und optimiert wurde. Da nur den Rand der Rechendomäne diskretisiert wird, hat die SBFEM einen geringen Rechenaufwand. In diesem Beitrag wird die SBFEM benutzt, um die Ausbreitung geführter Wellen in einer Metall-Faserverbund-Werkstoffstruktur zu analysieren. Mittels der SBFEM ist es möglich, verschiede Fehlertypen, z.B. Ermüdungsrisse, Poren, Delaminationen, Korrosion, in das numerische Modell zu integrieren und damit Defekt-Mode-Wechselwirkung zu analysieren. Die Ergebnisse wurden für die Entwicklung einer Methode zur Zustandsüberwachung von Composite-Druckbehältern verwendet. T2 - DGZfP-Jahrestagung 2018 CY - Leipzig, Germany DA - 07.05.2018 KW - Wasserstoffspeicher KW - Automobilindustrie KW - Kohlenstofffaserverstärkter Kunststoff KW - Hybrid Materialien PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-449797 SP - 1 EP - 4 AN - OPUS4-44979 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wilrich, Cordula A1 - Brandes, E. A1 - Michael-Schulz, Heike A1 - Schröder, Volkmar A1 - Schwarz, Silke T1 - Classification of chemicals according to UN-GHS and EU-CLP: A review of physical hazard classes and their intricate interfaces to transport and former EU legislation N2 - The Globally Harmonized System of Classification and Labelling of Chemicals (UN-GHS) is being implemented in more and more countries all over the world; the EU has done so with the CLP-Regulation (EU-CLP). Compared to the undeniably important questions on health and environmental hazards, the classification of physical hazards of chemicals often has not been in the focus, although their implementation can be challenging and there are traps and pitfalls to be avoided. The following overview of the classification systematics for physical hazards aims at a principle understanding without detailing all criteria or test methods. Similarities and differences between the classification systems of the UN-GHS and EU-CLP, the transport of dangerous goods and the former EU system are reviewed with regard to the physical hazard classes. Available physical hazard classifications for the transport of dangerous goods and according to the former EU system can be used as available information when classifying according to the GHS. However, the interfaces of these classification systems and their limitations have to be understood well when concluding on GHS/CLP classifications. This applies not only to industry when applying CLP but especially to legislators when adapting legislation that in one way or another refers to the classification of chemicals. KW - Chemicals classification KW - Globally harmonized system of classification and labelling of chemicals KW - Hazardous chemicals KW - Physical hazards KW - UN-GHS KW - EU-CLP KW - CLP-regulation PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-450012 UR - https://osjournal.org/ojs/index.php/OSJ/article/view/1389 DO - https://doi.org/10.23954/osj.v3i2.1389 SN - 2466-4308 VL - 3 IS - 2 SP - 1 EP - 24 PB - NVO Start CY - Temerin AN - OPUS4-45001 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wehrstedt, Klaus-Dieter A1 - Wilrich, Cordula T1 - UN GHS ‒ Physical hazard classifications of chemicals: A critical review of combinations of hazard classes N2 - One of the fundamental principles of the UN-GHS (Globally Harmonized System of Classification and Labelling of Chemicals) is that all hazards of a chemical should be assigned and communicated. There is no general prioritization of hazards in the sense that certain hazard classes are not applicable if another one has been assigned. In contrast to health and environmental hazards, there are physical or chemical factors which preclude certain combinations of physical hazard classes. So far, there is no common understanding as to which combinations are relevant and which not. For example, should a pyrophoric liquid be classified as flammable liquid in addition, or is this redundant and unnecessary? In the course of the implementation of the GHS by countries or sectors and the actual application by industry all over the world, such questions become more and more important. For many of the combinations an unambiguous decision based on theGHS alone is not possible, thus confirming that the question which physical hazard classes might be assigned simultaneously to a chemical is not trivial. As one more milestone on the path to a globally harmonized system for the classification of hazardous chemicals, this should be discussed and ultimately solved on a global basis. It is the hope that this presentaion might serve as an impetus for such discussions. T2 - IGUS EOS Meeting CY - Shanghai, China DA - 09.04.2018 KW - Chemicals classification KW - Globally harmonized system of classification and labelling of chemicals KW - Hazardous chemicals KW - Physical hazards KW - UN-GHS PY - 2018 AN - OPUS4-45002 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lugovtsova, Yevgeniya T1 - Effiziente Modellierung von geführten Wellen mit der Scaled Boundary Finite Elemente Methode und deren Anwendung für Composite-Druckbehälter N2 - Die Scaled Boundary Finite Elemente Methode (SBFEM) ist eine semi-analytische Methode, die speziell für Modellierung von geführten Wellen weiterentwickelt und optimiert wurde. Da nur den Rand der Rechendomäne diskretisiert wird, hat die SBFEM einen geringen Rechenaufwand. In diesem Beitrag wird die SBFEM benutzt, um die Ausbreitung geführter Wellen in einer Metall-Faserverbund-Werkstoffstruktur zu analysieren. Mittels der SBFEM ist es möglich, verschiede Fehlertypen, z.B. Ermüdungsrisse, Poren, Delaminationen, Korrosion, in das numerische Modell zu integrieren und damit Defekt-Mode-Wechselwirkung zu analysieren. Die Ergebnisse wurden für die Entwicklung einer Methode zur Zustandsüberwachung von Composite-Druckbehältern verwendet. T2 - DGZfP-Jahrestagung 2018 CY - Leipzig, Germany DA - 07.05.2018 KW - Wasserstoffspeicher KW - Automobilindustrie KW - Kohlenstofffaserverstärkter Kunststoff KW - Hybrid Materialien PY - 2018 AN - OPUS4-44980 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Oertzen, Alexander T1 - Praxiserfahrungen mit der Identifizierung von Explosivstoffen mit einem Raman-Handgerät N2 - Mit einem Raman-Handgerät wurden verschiedene Explosivstoffe, wie sie gewerblich Verwendung finden und im Fachbereich 2.3 verfügbar waren, analysiert. Nicht zu allen Stoffen sind Raman-Spektren in der Literatur auffindbar. Durch die Veröffentlichung der Arbeit in einer Fachzeitschrift sollen Kriminalämter und Wissenschaftler in die Lage versetzt werden, aufgefundene Explosivstoffe schnell zu identifizieren. T2 - 13. Informationsveranstaltung Sprengstoffrecht CY - BAM, Berlin, Germany DA - 16.5.2018 KW - Explosivstoffe KW - Raman-Spektroskopie PY - 2018 AN - OPUS4-45023 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dmitriev, A. I. A1 - Nikonov, A. Y. A1 - Österle, Werner T1 - Molecular dynamics modeling of the sliding performance of an amorphous silica nano-layer - The impact of chosen interatomic potentials N2 - The sliding behavior of an amorphous silica sample between two rigid surfaces is in the focus of the present paper. Molecular Dynamics using a classical Tersoff’s potential and a recently developed ReaxFF potential was applied for simulating sliding within a thin film corresponding to a tribofilm formed from silica nanoparticles. The simulations were performed at different temperatures corresponding to moderate and severe tribological stressing conditions. Simulations with both potentials revealed the need of considering different temperatures in order to obtain a sound interpretation of experimental findings. The results show the striking differences between the two potentials not only in terms of magnitude of the resistance stress (about one order of magnitude) but also in terms of friction mechanisms. The expected smooth sliding regime under high temperature conditions was predicted by both simulations, although with Tersoff’s potential smooth sliding was obtained only at the highest temperature. On the other hand, at room temperature Tersoff-style calculations demonstrate stick-slip behavior, which corresponds qualitatively with our experimental findings. Nevertheless, comparison with a macroscopic coefficient of friction is not possible because simulated resistance stresses do not depend on the applied normal pressure. KW - Molecular dynamics KW - Thin tribofilm KW - Resistance stress KW - Sliding simulation KW - Amorphous silica PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-449366 DO - https://doi.org/10.3390/lubricants6020043 SN - 2075-4442 VL - 6 IS - 2 SP - 43, 1 EP - 11 PB - MDPI CY - Basel AN - OPUS4-44936 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rabe, Torsten T1 - Helical zirconia (TZP) springs manufacturing and testing under mechanical and thermal load N2 - Helical springs with a rectangular cross-section have been machined from sintered and grinded hollow cylinders with high geometrical precision and good reproducibility. Such springs made from tetragonal zirconia polycrystal (TZP) ceramic show excellent edge quality because of high fracture toughness and bending strength of the starting material. Hence, springs with desired geometric dimension and tailored spring constant can be manufactured for highly demanding applications at high temperatures and in harsh environments. Prior to any practical use, application limits of springs under mechanical and thermal load have to be analyzed. Therefore, different displacement experiments were carried out on the helical TZP springs. - Dynamic displacement tests at various temperatures from -15°C to +60°C using a piezo actor to load/unload springs with frequencies between 1 and 40 Hz: Springs remained undamaged and the spring constants were not altered, even after more than one million cycles of compression loading. - Long-time displacement measurements under static tensile loading at room temperature with a high-precision interferometer test facility: Significant spring elongation under constant strain was surprisingly proved over a period of many hours already at room temperature. - Creeping experiments for 48 h under static compression load at different temperatures up to 1000 °C: After cooling down and load removing no permanent length reduction of springs was observed for test temperatures up to 700 °C. However, reshaping of TZP springs by plastic deformation is possible at higher temperatures and opens up additional possibilities for spring design and manufacturing. T2 - German Ceramic Society, Annual Meeting 2018 CY - München, Germany DA - 09.04.2018 KW - Ceramic springs KW - Manufacturing KW - Mechanical and thermal testing PY - 2018 AN - OPUS4-44728 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Freund, R. A1 - Lächelt, U. A1 - Gruber, T. A1 - Rühle, Bastian A1 - Wuttke, S. T1 - Multifunctional efficiency: Extending the concept of atom economy to functional nanomaterials N2 - Green chemistry, in particular, the principle of atom economy, has defined new criteria for the efficient and sustainable production of synthetic compounds. In complex nanomaterials, the number of embedded functional entities and the energy expenditure of the assembly process represent additional compound-associated parameters that can be evaluated from an economic viewpoint. In this Perspective, we extend the principle of atom economy to the study and characterization of multifunctionality in nanocarriers, which we define as “multifunctional efficiency”. This concept focuses on the design of highly active nanomaterials by maximizing integrated functional building units while minimizing inactive components. Furthermore, synthetic strategies aim to minimize the number of steps and unique reagents required to make multifunctional nanocarriers. The ultimate goal is to synthesize a nanocarrier that is highly specialized but practical and simple to make. Owing to straightforward crystal engineering, metal−organic framework (MOF) nanoparticles are an excellent example to illustrate the idea behind this concept and have the potential to emerge as next-generation drug delivery systems. Here, we highlight examples showing how the combination of the properties of MOFs (e.g., their organic−inorganic hybrid nature, high surface area, and biodegradability) and induced systematic modifications and functionalizations of the MOF’s scaffold itself lead to a nanocarrier with high multifunctional efficiency. KW - Nanomaterial KW - Metal-organic frameworks KW - Nanomedicine KW - Theranostics KW - Multifunctional efficiency PY - 2018 DO - https://doi.org/10.1021/acsnano.8b00932 SN - 1936-0851 SN - 1936-086X VL - 12 IS - 3 SP - 2094 EP - 2105 PB - ACS Publications CY - Washington, DC AN - OPUS4-44737 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lohrer, Christian T1 - International standards for testing fireworks N2 - Vorstellung der Prüfnormenreihen ISO 25947 und ISO 26261 für Feuerwerkskörper der Kategorien 1-3 und 4. T2 - International Group of Experts on the Explosion Risks of Unstable Substances (IGUS): Working Group Explosives, Propellants and Pyrotechnics (EPP) CY - Ottawa, Canada DA - 16.04.2018 KW - Fireworks KW - Type and batch tests PY - 2018 AN - OPUS4-44741 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lohrer, Christian T1 - Pyrotechnic Articles – activities of the notified bodies N2 - Overview on the activities of the pyrotechnic notified bodies under the European Directive 2013/29/EU. Discussions of topics relevant to the Market Surveillance authorities in the EU. T2 - Meeting of the AdCo Pyrotechnic Articles CY - Berlin, Germany DA - 18.04.2018 KW - Pyrotechnics KW - Notified bodies KW - Certification KW - CE KW - Market surveillance PY - 2018 AN - OPUS4-44742 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nützmann, Kathrin A1 - Wollschläger, Nicole A1 - Rockenhäuser, Christian A1 - Kranzmann, Axel A1 - Stephan-Scherb, Christiane T1 - Identification and 3D reconstruction of Cr5S6 precipitates along grain boundaries in Fe13Cr N2 - Metal sulfide grain boundary precipitates of a ferrous model alloy with 13 wt.% chromium formed at 650°C under a gas atmosphere containing 0.5% SO2 and 99.5% Ar were investigated after ageing for 3 h, 6 h, and 12 h. The precipitates formed along grain boundaries were identified as Cr5S6 using energy-dispersive x-ray spectroscopy in transmission electron microscopy and electron backscatter diffraction analysis. Serial focused ion beam slicing was conducted followed by three-dimensional reconstruction to determine the number, size, and penetration depth of the precipitates evolved at the different time steps. There was a linear increase in the number of precipitates with time, while their average size increased only for the initial aging time but became constant after 6 h. Based on these results, a model for grain boundary sulfidation of ferritic alloys is discussed. KW - Internal Sulfidation KW - Grain Boundary Corrosion KW - FIB Tomography PY - 2018 DO - https://doi.org/10.1007/s11837-018-2940-y SN - 1047-4838 SN - 1543-1851 VL - 70 IS - 8 SP - 1478 EP - 1483 PB - Springer Science + Business Media CY - New York, NY AN - OPUS4-45090 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nolze, Gert A1 - Dietrich, D. A1 - Lampke, T. A1 - Del-Solar-Velarde, N. A1 - Nickel, D. A1 - Chapoulie, R. A1 - Castillo Butters, L.J. T1 - The potential of EBSD and EDS for ceramics investigations - Case studies on sherds of pre-Columbian pottery N2 - The work focuses on the potential of structural and chemical examinations by scanning electron microscopy based methods for archaeometric studies on ceramics. Achieved by a single preparation technique (polished block sections), the feasibility and benefits of electron backscatter diffraction are demonstrated as case studies using polychrome examples of pre-Columbian pottery (Wari, Moche and Cajamarca). Elemental and phase maps allow for separate consideration of clay and temper. Identification of mineral phases and intergrowths of temper particles provide information for clarifying clay procurement and firing techniques with respect to local versus non-local pottery to enlighten trade relations, technological transfer and shared heritage of pre-Columbian cultures. KW - SEM–EDS/EBSD KW - Pre-Columbian ceramics KW - Temper KW - Pseudobrookite KW - Titanite PY - 2017 VL - 60 IS - 3 SP - 489 EP - 501 AN - OPUS4-45096 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Griesche, Axel A1 - Schaupp, Thomas T1 - Hydrogen in steel visualized by neutron imaging N2 - Neutron cameras allow visualizing hydrogen distributions with radiographic or tomographic imaging methods in iron and steel. The necessary contrast between hydrogen and iron stems from the high difference in the total neutron cross section of both elements. This allows e.g. the in situ measurement of hydrogen mass flow inside cm thick steel samples with a temporal resolution of 20 s using neutron radiography as well as the quantitative measurement of hydrogen accumulations at the crack’s inner surfaces in hydrogen embrittled iron samples with neutron tomography. We could detect directly gaseous hydrogen in the crack cavities and we measured the gas pressure. This new quality of the information on a micrometer scale allows new insights for the analysis of hydrogen-induced damage mechanisms. Further, this method is non-destructive and provides local information in situ and in three dimensions with a spatial resolution of 20-30 μm. In this contribution, we show examples that demonstrate the spatial and temporal resolution of the neutron radiography and tomography methods in order to visualize and quantify hydrogen accumulations at cracks. The measurements were performed at the research reactor BER II of the HZB in Berlin and at the FRM II reactor of the neutron source Heinz Maier-Leibnitz in Garching. T2 - 3rd international conference on metals & hydrogen CY - Ghent, Belgium DA - 29.05.2018 KW - Hydrogen KW - Neutron KW - Radiography KW - Tomography KW - Steel PY - 2018 AN - OPUS4-45074 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nadammal, Naresh A1 - Kailas, Satish A1 - Szpunar, Jerzy A1 - Suwas, Satyam T1 - Development of microstructure and texture during single and multiple pass friction stir processing of a strain hardenable aluminium alloy N2 - In the present study, microstructure and texture development during single and multiple pass friction stir processing (FSP) of a strain hardenable wrought AlMg alloy (AA5086) was investigated. Subtle differences were observed while comparing with heat treatable alloys in the nucleation mechanism of the recrystallized microstructure observed in the nugget zone. Strain induced boundary migration was the dominant mechanism of microstructure evolution in the alloy, which influenced the crystallographic texture development by weakening it. Micro-texture measurements reveal variations in the crystallographic texture along the thickness of the sample. Recrystallization texture components were observed in the nugget zone indicative of a pronounced static recrystallization in the alloy as compared to the heat treatable alloys. Bulk texture measurements within the nugget zone of the optimally processed sample reveal a relatively dominant C component of shear texture. Average grain size in the nugget zone remained the same and the bulk crystallographic texture components were retained during multiple-pass FSP. The lower strain energies involved and the enhanced recovery processes due to the high temperature materials processing of the alloy during FSP resulted in a stable microstructure and texture. In summary, FSP could be promoted as a competent and suitable secondary processing technique for the bulk production of ultra-fine-grained materials in strain hardenable aluminium alloys. KW - Friction stir processing KW - Aluminium alloys KW - Electron back-scattered diffraction KW - Crystallographic texture KW - Dynamic recrystallization PY - 2018 UR - https://www.sciencedirect.com/science/article/pii/S1044580317336136 DO - https://doi.org/10.1016/j.matchar.2018.03.044 SN - 1044-5803 SN - 1873-4189 VL - 140 SP - 134 EP - 146 PB - Elsevier B.V CY - Amsterdam, The Netherlands AN - OPUS4-45125 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wollschläger, N. A1 - Nützmann, Kathrin T1 - What happens during S-corrosion in Fe13Cr in the early stage? N2 - Ferritic alloys containing Cr form Cr5S6 precipitates along grain boundaries in hot SO2 environment. Grain boundary precipitates may influence the steel’s mechanical behavior. Cr5S6 precipitates were reconstructed three-dimensionally using FIB tomography analysis to determine the volume, number, and penetration depth. The volume growth of Cr5S6 precipitates increased only for the initial aging time of 3 h but became constant after 6 h. The number of precipitates increased linearly. T2 - Meeting on Focused Ion Beams in Berlin - FIBiB2017 CY - Berlin, HZB Wannsee Campus, Germany DA - 06.11.2017 KW - Grain boundary corrosion KW - 3D tomography KW - Sulfidation PY - 2017 AN - OPUS4-45061 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Untersuchungen des Schädigungsgrades von Kunststoffen als Werkstoffe von Heizöllagerbehältern nach einer Nutzungsdauer > 25 Jahre N2 - Heizöllagerbehälter aus Polyethylenformstoffen werden seit Beginn der 70-iger Jahre in Deutschland hergestellt. Die Hersteller empfehlen zur Gewährleistung der Sicherheit nach Ablauf von 30 Jahren den Ersatz dieser Behälter. Polyethylenformstoffe unterliegen im Laufe ihrer Nutzungsdauer der Alterung durch die Veränderung ihrer Eigenschaften. Das Ausmaß der Alterung und die Art des Abbauvorganges hängen im Wesentlichen vom chemischen Abbau des Polyethylens, der Wanddicke des Behälters und den Umgebungsbedingungen ab. Bisher lagen keine Untersuchungen zum Langzeitverhalten der Polyethylenformstoffe vor, insbesondere nach einer Nutzungsdauer der Tanks über 30 Jahre. Ziel der Untersu-chungen war, den tatsächlichen Schädigungsgrad der Polyethylenformstoffe im Vergleich zu den unbelasteten Formstoffen zu ermitteln. Da die BAM bis Mitte der 90-iger Jahre für die Prüfungen und Gutachten zur Zulassung dieser Behälter zuständig war, sind die Werkstoffdaten noch vorhanden. Als Untersuchungsmethoden wurden die Bestimmung der Schmelze-Masse-Fließrate (MFR) und die Fourier-Transformation-IR-Spektroskopie (FTIR) von Tankausschnitten aus dem Bereich des Bodens, des Mantels und des Daches von 10 ausgesonderten Behältern aus den Polyethylenformstoffen A und B herangezogen. Die Messungen der MFR der Tankaus-schnitte aus diesen Bereichen zeigten Unterschiede in den Werten in Abhängigkeit vom Ge-wicht (5 kg oder 21,6 kg), welches eingesetzt wurde. Eine Abnahme der MFR-Werte wurde für die größere Anzahl der Tankwandungsausschnitte aus dem Formstoff B nach einer Lebensdauer der Tanks > 30 Jahre gemessen. Dieser Formstoff wurde hauptsächlich durch innere Alterung infolge Vernetzungen, Verzweigungen und Weichmacherverlust und weniger durch oxidativen Abbau geschädigt. Die FTIR-Messungen der Proben aus dem Bereich des Bodens und des Mantels der Tanks zeigten, dass die Intensität der asymmetrischen/symmetrischen CH2 -Streckschwingungen im Bereich: 2800 - 2900 cm-1 und der CH2 -Biegeverformungsschwingung bei 1400 cm-1 aufgrund von Kettenspaltungen zugenommen haben. Die Intensität der Carbonylstreckschwingung C=O bei 1740 cm-1 ist niedrig. Sie ist ein Maß für die Oxidation des Polymerwerkstoffes. T2 - Behördenerfahrungsaustausch 2018 CY - Berlin, Germany DA - 04.06.2018 KW - Polyethylen KW - Heizöllagerbehälter KW - Schädigungsgrad PY - 2018 AN - OPUS4-45138 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kaiser, T. M. A1 - Braune, C. A1 - Kalinka, Gerhard A1 - Schulz-Kornas, E. T1 - Nano-indentation of native phytoliths and dental tissues: implications for herbivore-plant combat and dental wear proxies N2 - Tooth wear induced by abrasive particles is a key process affecting dental function and life expectancy in mammals. Abrasive particles may be plant endogenous opal phytoliths, exogene wind-blown quartz dust or rain borne mineral particles ingested by mammals. Nano-indentation hardness of abrasive particles and dental tissues is a significant yet not fully established parameter of this tribological system. We provide consistent nano-indentation hardness data for some of the major antagonists in the dental tribosystem (tooth enamel, tooth dentine and opaline phytoliths from silica controlled cultivation). All indentation data were gathered from native tissues under stable and controlled conditions and thus maximize comparability to natural systems. Here we show that native (hydrated) wild boar enamel exceeds any hardness measures known for dry herbivore tooth enamel by at least 3 GPa. The native tooth enamel is not necessarily softer then environmental quartz grit, although there is little overlap. The native hardness of the tooth enamel exceeds that of any silica phytolith hardness recently published. Further, we find that native reed phytoliths equal native suine dentine in hardness, but does not exceed native suine enamel. We also find that native suine enamel is significantly harder than dry enamel and dry phytoliths are harder than native phytoliths. Our data challenge the claim that the culprit of tooth wear may be the food we chew, but suggest instead that wear may relates more to exogenous than endogenous abrasives. KW - Phytolith KW - Indentation hardness KW - Enamel KW - Dentine KW - Tooth wear PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-451417 UR - http://zoobank.org/5C7DBB2B-B27D-4CE6-9656-33C4A0DA0F39 DO - https://doi.org/10.3897/evolsyst.2.22678 VL - 2 SP - 55 EP - 63 PB - PENSOFT CY - USA AN - OPUS4-45141 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, P. A1 - Miccoli, Lorenzo A1 - Fontana, Patrick A1 - Ziegert, Ch. T1 - Partial safety factors for earth block masonry N2 - In the beginning of the 1980s earth building has undergone a renaissance, which nowadays leads to an increasing use of load-bearing earth constructions and in particular, earth block masonry. At present, there are no common structural standards according to the semi-probabilistic design concept, which is the state-of-the-art in European standards. A solid database is needed for the determination of the partial safety factor on the resistance side. Therefore, compressive strength tests were carried out with two types of earth blocks and two types of prefabricated earth mortar. The evaluation showed that the variation of the compressive strength was remarkably less than expected, which seems to indicate high quality standards of the components earth block and mortar with regard to industrial production. On the basis of these results and together with the reliability method, a partial safety factor for earth block masonry subjected to compression was determined. The main aim of the research was the development of a first valid database for material parameters of earth block masonry with particular regard to statistical characteristics. The results showed that a common calculation method for earth block masonry based on partial safety factors following the valid masonry construction standard is feasible. T2 - Terra Lyon 2016 - XIIth World Congress on Earthen Architecture CY - Lyon, France DA - 11.07.2016 KW - Safety factors KW - Earth block masonry KW - Compressive strength PY - 2016 SN - 979-10-96446-12-4 SP - 1 EP - 8 PB - Editions CRAterre CY - Villefontaine AN - OPUS4-45151 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertin, Annabelle T1 - Upper Critical Solution Temperature (UCST)-type Thermoresponsive Polymers from Hydrogen-Bonding Monomers N2 - UCST-type thermoresponsive polymers (i.e. that phase separate from solution upon cooling) present a tremendous potential not only in aqueous media where they can be used in drug delivery, diagnostic and microfluidic applications,but also in water/alcohol mixtures, where they can be used for instance in sensing systems for alcohol-soluble drugs. However, only a few thermoresponsive polymers have been reported that present an UCST in a relevant temperature range and “green” solvents such as water or Ethanol. In this context, acrylamide-based monomers can be very useful building blocks for designing novel non-ionic UCST-type polymers because of their hydrophilic nature (with the appropriate side chain) and propensity to form hydrogen bonds. We will present our latest results on the UCST-type thermoresponsive behaviour of acrylamide- and/or 2,6-diaminopyridine-based homopolymers and copolymers in water or water/alcohol mixtures, and give some insights about the rational design of UCST polymers relying on H-bonding. T2 - Bordeaux Polymer Conference BPC 2018 CY - Bodeaux, France DA - 28.05.2018 KW - Acrylamide KW - Thermoresponsive polymer KW - UCST-type polymer KW - H-bonds KW - Diaminopyridine PY - 2018 AN - OPUS4-45155 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias T1 - Scenarios and new technologies for complying with CO2 regulations N2 - Metallurgy and Tribology offer different novel tools for meeting fuel economy targets. Each of metallurgy, coatings, additives and base oils promote itself as exclusively blessed way to assure fuel economy. It is likely, that two, three or all generate the bigger fuel economy benefits and make the team working difficult for the OEM. Metallurgy and Tribology enables the implementation of new technologies for waste heat recovery, like hot steam. In consequence, multi-disciplinary co-engineering needs to be established. Finally, this is the most promising way, but people dislike changes. Embargo and dual use regulations limits the global availability of thin films and also some alternative steels. T2 - IEA-AMT Technical Symposium CY - Berlin, Germany DA - 31.05.2018 KW - Fuel economy KW - Alternative fuels KW - Heat recovery PY - 2018 AN - OPUS4-45105 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gradt, Thomas A1 - Scheuerlein, Ch. A1 - Lackner, F. A1 - Savary, F. T1 - Friction coefficient between the Ti6Al4V loading pole and the 316LN steel shims of the HL-LHC 11 T magnets N2 - The paper deals with a tribosystem in the magnet system of the Large Hadron Collider High Luminosity upgrade (HL-LHC) project. KW - Accelerator magnets KW - Friction KW - Molybdenum disulphide KW - Solid lubricants KW - Superconducting magnets PY - 2018 DO - https://doi.org/10.1109/TASC.2018.2792469 VL - 28 IS - 3 SP - 4005703 PB - IEEE AN - OPUS4-44621 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Huang, S. G. A1 - Vleugels, J. A1 - Mohrbacher, H. A1 - Woydt, Mathias T1 - Microstructure and mechanical properties of NbC matrix cermets using Ni containing metal binder N2 - The current study reports on the effect of the addition of Al metal and secondary refractory carbides on the microstructure and mechanical properties of Ni bonded NbC matrix cermets. KW - NbC KW - Niobium carbide KW - Hardness KW - Hard materials PY - 2016 DO - https://doi.org/10.1016/j.mprp.2016.05.009 VL - 71 IS - 5 SP - 349 EP - 355 PB - Elsevier Ltd. AN - OPUS4-44623 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Volkmar T1 - Aktuelles zu Gasen und Gasgemischen in ISO 10156 und im Globally Harmonized System (GHS) N2 - Im Vortrag wird eine Übersicht über die Behandlung der Gase im internationalen sicherheitstechnischen Regelwerk gegeben. Insbesondere werden neue Regelungen im GHS im Jahr 2017, z. B. die neue Klassifizierung im Hinblick auf die Entzündbarkeit vorgestellt. Darüber hinaus wird die bei UN-GHS vorgeschlagene Implementierung der "Chemikalien unter Druck" gezeigt. T2 - 25. Jahrestreffen BAM/DIN/DVFG/IGV CY - Berlin, Germany DA - 21.02.2018 KW - UN-GHS KW - Klassifizierung KW - Gefahrstoff KW - Entzündbarkeit KW - Chemikalien unter Druck PY - 2018 AN - OPUS4-44624 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hertwig, Andreas T1 - Calibration samples and the GUM-compliant determination of uncertainties in ellipsometry N2 - Ellipsometry is well known as a highly sensitive and reproducible surface analysis technique. However, in a context of metrological applications, the most important property of a measurement process is accuracy, relying on statistical precision, (reproducibility) and trueness (in an absolute sense versus a given standard). The latter is much more difficult to achieve. In this presentation, we discuss the possibility of establishing ellipsometry in a diverse metrological landscape by means of defining standard procedures and best practice methodologies for the measurement and for calibration purposes. The most important task of this approach is to determine the model-inherent uncertainty, originating from parameter coupling. We achieve this by means of sensitivity analysis of the parameters resulting from the fit process. We discuss the definition of reference materials by which accuracy can be made available for ellipsometry, passed along between ellipsometry laboratories and for other measurement techniques. The determination of uncertainty is presented in this work for a number of examples involving difficult analysis models employed for samples from different production environments. We present a standardization initiative with the goal to disseminate this work into an international standard alongside an inter-laboratory study comparing the results for complex samples gained by laboratories with different instrumentation. We also present the results gained within EURAMET projects focused on the metrology of materials with strong non-idealities used in photovoltaics and other energy technology. T2 - Workshop Ellipsometry 2018 CY - Chemnitz, Germany DA - 19.03.2018 KW - Ellipsometric metrology KW - Reference samples KW - Reference procedures KW - Standardization PY - 2018 AN - OPUS4-44674 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Reith, F. A1 - Rea, M.A.D. A1 - Sawley, P. A1 - Zammit, C.M. A1 - Nolze, Gert A1 - Reith, T. A1 - Rantanen, K. A1 - Bissett, A. T1 - Biogeochemical cycling of gold: Transforming gold particles from arctic Finland N2 - (Bio)geochemical cycling of gold (Au) has been demonstrated in present-day (semi)-arid, (sub)-tropical and temperate environment. Hereby biofilms on Au-bearing mineral- and Au-particle surfaces drive Au dispersion and reconcentration, thereby (trans)forming the particles. However, it is unknown if biogeochemical cycling of Au occurs in polar environments, where air temperatures can reach −40 °C and soils remain frozen for much of the year. Therefore, placer Au-particles, soils and waters were collected at two placer mining districts in arctic Finland, i.e., the Ivalojoki and Lemmenjoki goldfields. Sites were chosen based on contrasting settings ((glacio)-fluvial vs. glacial-till deposits) and depths (surface to 5m below current surface). Gold particles were studied using a combination of tagged 16S rRNA gene next generation sequencing and electron microscopic/microanalytical techniques. Across all sites a range of Au-particle morphologies were observed, including morphotypes indicative of Au dissolution and aggregation. Elevated Au concentrations indicative of Au mobility were detected in placer particle bearing soils at both districts. Typically Au-particles were coated by polymorphic biofilm layers composed of living and dead cells embedded in extracellular polymeric substances. Intermixed were biominerals, clays and iron-sulfides/oxides and abundant secondary Au morphotypes, i.e., nano-particles, microcrystals, sheet-like Au, branched Au networks and overgrowths and secondary rims. Biofilms communities were composed of Acidobacteria (18.3%), Bacteroidetes (15.1%) and Proteobacteria (47.1%), with β-Proteobacteria (19.5%) being the most abundant proteobacterial group. Functionally, biofilms were composed of taxa contributing to biofilm establishment, exopolymer production and nutrient cycling, abundant taxa capable of Au mobilization, detoxification and biomineralization, among them Cupriavidus metallidurans, Acinetobacter spp. and Pseudomonas spp., were detected. In conclusion, these results demonstrate that placer Au-particle transformation and Au dispersion occur in cold, arctic environments. This corroborates the existence of biogeochemical Au cycling in present-day cold environments. KW - Gold KW - Bacteria KW - Biogeochemistry KW - Mobility KW - Finland KW - Cupriavidus metallidurans KW - NGS PY - 2018 DO - https://doi.org/10.1016/j.chemgeo.2018.03.021 SN - 0009-2541 VL - 483 SP - 511 EP - 529 PB - Elsevier AN - OPUS4-44805 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Release of heavy metals from alloys used in drinking water: How to test and evaluate materials N2 - Die Methodik und die Grundlagen der prüfung von Werkstoffen auf ihre hygienische Eignung für die Verwendung im Trinkwasser wird dargestellt und am Beispiel der metallenen Werkstoffe explizit ausgeführt T2 - Kormat 2018 CY - Zagreb, Croatia DA - 25.04.2018 KW - Hygienic assessment KW - Metals KW - Testing PY - 2018 AN - OPUS4-44807 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Lebensdauerabschätzung von Zink- und Zinklegierungsüberzügen durch elektrochemische Untersuchungen und strukturanalytische Beschreibung der gebildeten Deckschichten N2 - Der Vortrag stellt ein neuartiges Korrosionsprüfverfahren für Zinküberzüge auf Basis gelartiger Elektrolyte vor und führt die Vorteile gegenüber konventionellen Prüfverfahren auf. Basierend auf den Ergebnissen wird die Idee für einen IGF-Projektantrag in Kooperation mit dem Fraunhofer IKTS vorgestellt. T2 - Arbeitskreissitzung der GfKORR, AK "Zink und Zinküberzüge" CY - Iserlohn, Germany DA - 25.04.2018 KW - Deckschichtbildung KW - Layer formation KW - Gelartige Elektrolyte KW - Gel-type electrolytes KW - Korrosionsprüfung KW - Corrosion testing KW - Zinkdeckschichten KW - Zinc coatings PY - 2018 AN - OPUS4-44811 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dieck, S. A1 - Ecke, M. A1 - Rosemann, Paul A1 - Halle, T. T1 - Reversed austenite for enhancing ductility of martensitic stainless steel N2 - Quenching and partitioning (Q&P) heat Treatment increases the deformability of high-strength martensitic steels. Therefore, it is necessary to have some metastable austenite in the microstructure, which transforms in martensite during plastic deformation (TRIP effect). The austenitic-martensitic microstructure is gained by an increased austenitization temperature, water quenching and additional partitioning. The partitioning enables local carbon diffusion, which stabilizes retained austenite and leads to partial reversion of martensite to austenite. The influence of partitioning time was studied for the martensitic stainless steel AISI 420 (X46Cr13, 1.4034). In line with these efforts, metallographic, XRD and EBSD measurements were performed to characterize the microstructural evolution. The mechanical properties were tested using tension and compression loading. Additional corrosion investigations showed the benefits of Q&P heat treatment compared to conventional tempering. The reversion of austenite by the partitioning treatment was verified with EBSD and XRD. Furthermore, the results of the mechanical and corrosion testing showed improved properties due to the Q&P heat treatment. T2 - International Conference on Martensitic Transformations CY - Chicago, IL, USA DA - 09.07.2017 KW - Heat treatment KW - High ductility KW - Martensitic stainless steels KW - Quenching and partitioning KW - Transformation induced plasticity KW - KorroPad KW - EBSD KW - Mechanical testing PY - 2018 SN - 978-3-319-76968-4 DO - https://doi.org/10.1007/978-3-319-76968-4_19 SP - 123 EP - 128 PB - Springer AN - OPUS4-44689 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Prasetiadi, A. E. A1 - Jost, M. A1 - Schulz, Bärbel A1 - Quibeldey, M. A1 - Rabe, Torsten A1 - Follmann, R. A1 - Jakoby, R. T1 - Liquid-Crystal-Based Amplitude Tuner Fabricated N2 - A 30GHz liquid-crystal-based amplitude tuner is proposed for the first time. The amplitude of a signal can be controlled by using the interference principle. An input signal is divided into a tunable liquid crystal phase shifter and a fixed transmission line. Later, the divided signals are combined together at the output port. The output amplitude depends on the phase difference between the tunable and the fixed line. The low temperature co-fired ceramic technology is utilized to fabricate the device. The measurement shows an attenuation range of 11 dB to 30 dB with a maximum biasing voltage of 100V. T2 - 12th European Microwave Integrated Circuits Conference CY - Nürnberg, Germany DA - 09.10.2017 KW - LTCC technology KW - Liquid crystals KW - RF components PY - 2017 SN - 978-2-87487-048-4 SN - 2325-0305 SP - 345 EP - 348 PB - IEEE AN - OPUS4-44752 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lehmann, Jens A1 - Leonhard, H. T1 - Schnell und einfach: Test auf Korrosionsgefahr N2 - Bei Unvollständigkeit oder Beschädigung der schützenden Passivschicht auf nichtrostenden Stahloberflächen ist es nicht weit bis zur Korrosion an Rohrsystemen oder Behältern. Schadensereignisse und Produktionsausfälle sind unausweichlich. KW - Nichtrostender Stahl KW - Korrosionsschnelltest KW - KorroPad KW - Passivschicht PY - 2018 SN - 1860-1901 IS - 1 SP - 20 EP - 21 PB - Verlag moderne Industrie GmbH CY - Landsberg AN - OPUS4-44755 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lehmann, Jens A1 - Leonhard, H. T1 - Tatort Stahl: Fehlstellen auf der Spur N2 - Rohrleitungssysteme und Behälter aus nichtrostendem Stahl sind mit einer Passivschicht vor Korrosion geschützt. Kritisch wird es, wenn diese Schicht unvollständig oder beschädigt ist. Ein Schnelltest soll Fehlstellen innerhalb von nur 15 Minuten überführen - auch ohne Spezialwissen. KW - Nichtrostender Stahl KW - Korrosionsschnelltest KW - KorroPad KW - Passivschicht PY - 2018 SN - 1614-7200 VL - 2018 IS - 4 SP - 66 EP - 68 PB - Publish Industry Verlag CY - München AN - OPUS4-44756 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Resistance of polyethylene grades with permeation barriers in biofuels N2 - Biofuels including ethanol and biodiesel (FAME) represent a renewable fuel alternative to petroleum-derived transport fuels. The aim of this work was to study the interaction between high density polyethylene (HDPE) with permeation barriers in form of polyamide (PA) and fluorination, and biofuels such as E85 (fuel with 85 % ethanol), biodiesel and B10 (heating oil with 10 % biodiesel). 10 l jerrycans made of polyethylene with permeation barrier of PA were filled with E85 and biodiesel and exposed to temperatures of 20 °C and 40 °C for 5 years. Half of the 20 l jerrycans of HDPE for filling with B10 were fluorinated at the inner layer to prevent permeation before the exposure. Tensile properties were determined once a year, and FTIR-spectroscopy was used to evaluate possible changes. The tensile properties tensile strength and breaking elongation of HDPE jerrycan cuttings with permeation barrier decreased, but not significantly, after immersion in E85, biodiesel and B10. The elasticity modulus of the polyethylene grades was especially reduced during exposure to E85. The FTIR spectra of HDPE jerrycan cuttings with permeation barrier showed that immersion tests for five years with the test fuels at 20 °C and 40 °C did not lead to a decomposition of the permeation barriers. T2 - CORROSION 2018 CY - Phönix, Arizona, USA DA - 16.04.2018 KW - Polyethylene grades KW - Biofuels KW - Permeation barriers KW - FTIR spectra PY - 2018 AN - OPUS4-44758 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stephan-Scherb, Christiane T1 - Real Time Investigation of High Temperature Corrosion of Ferritic Alloys in SO2-Gas N2 - The ageing of Fe-Cr model alloys in 0.5 % SO2 and 99.5 % Ar atmosphere was investigated to aim in a fundamental and systematic analysis of the combined oxidation and sulfidation mechanism. The crystallization and reaction paths for oxide and sulfide formation were followed in-situ by energy dispersive X-ray diffraction (EDXRD) in an early stage of corrosion (30 s – 24 h). For this technique, high energetic white synchrotron X-ray radiation (10-100 keV) was used as radiation source. Diffraction pattern were collected continuously in an early stage of corrosion up to 24 h during the complete ageing experiment. The crystalline phases, growing on top of the coupons, were identified directly via their specific dhkl values. The evolution of the extracted integral intensities of specific reflections of the corrosion products as a function of time access direct information about the kinetics of the nucleation and growth. The results presented here show for iron with 2 wt% Cr wuestite formation first. Wuestite vanishes after 10 min of reaction only and magnetite and hematite appear. Magnetite formation proceeds simultaneously with sulfide formation. Sulfides growth proceeds after an incubation time, which differs for low alloyed (2 wt% Cr) and high alloyed (9 wt% Cr) material. T2 - 20th International Corrosion Congress EUROCORR CY - Prague, Czech Republic DA - 03.09.2017 KW - Diffraction KW - In situ KW - Corrosion PY - 2017 AN - OPUS4-44709 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Aktuelle Schadensfälle aus der Trinkwasserinstallation N2 - Zwei typische Probleme aus aktuellen Schadensfällen werden vorgestellt: Zum einen ein falsch eingestellter Werkstoffzustand an einer Kupferlegierung, zum anderen ein Schaden an nichtrostendem Stahl durch Desinfektion T2 - 42. Sitzung des GfKORR Arbeistkreises Schadensuntersuchung CY - Frankfurt a.M., Germany DA - 17.04.2018 KW - Nichtrostender Stahl KW - Messing KW - Korrosion PY - 2018 AN - OPUS4-44711 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stephan-Scherb, Christiane T1 - Real time observation of crystallization and growth of corrosion products by energy dispersive X-ray diffraction N2 - Ferritic-martensitic high temperature alloys are widely used as boiler tube and heat exchanger materials in combustion based power plants. All technologies have in common that the applied materials are exposed to different temperatures, process pressures and reactive atmospheres which lead to a change of the material properties and a further degradation of the material. To date corrosion analytics mainly proceeds via the use of various microscopic techniques and the analysis of the corrosion products after the reaction is completed. Comprehensive efforts have been made to study high temperature corrosion by the use of environmental SEM’s or in-situ TEM technologies. The here presented work will show a different approach to study high temperature gas corrosion in a multiple gas atmosphere by energy dispersive X-ray diffraction (EDXRD). For this technique high energetic white X-ray radiation (10-100 keV) was used as radiation source instead of conventional monochromatic radiation. It enables us to study crystallization procedures on short and medium time scales (1 min < t < 24 h) and the collection of Bragg-Signals of the phases of interest as a function of process time. Their occurrence can directly be correlated with thermodynamic and kinetic parameters. A special designed corrosion reactor was used to combine high temperature gas corrosion experiments with the collection of diffraction patter. The crystallization and reaction paths for oxide and sulfide formation was followed in-situ on Fe-Cr and Fe-Cr-Mn model alloys in a hot SO2 containing (T=650 °C) atmosphere. T2 - Gordon Research Conference on High Temperature Corrosion and Protection of Materials CY - New London, NH, USA DA - 09.07.2017 KW - Corrosion KW - In situ diffraction KW - Crystallization PY - 2017 AN - OPUS4-44717 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Metz, Christian A1 - Franz, Philipp A1 - Wachtendorf, Volker A1 - Maierhofer, Christiane A1 - Fischer, C. ED - Ziegahn, K.-F. T1 - Additiv gefertigte Polymerbauteile: Untersuchung der Beständigkeit durch künstliche Bewitterung und zerstörungsfreie Charakterisierung N2 - Es wird ein Verfahren zur Charakterisierung der Beständigkeit und Langzeitstabilität von additiv gefertigten Kunststoff-Bauteilen vorgestellt. Dabei sollen die Prüfkörper über 2000 Stunden künstlich bewittert und währenddessen die Änderungen der Eigenschaften der Bauteile zerstörungsfrei untersucht werden. T2 - 47. Jahrestagung der Gesellschaft für Umweltsimulation e.V. CY - Stutensee, Germany DA - 21.03.2018 KW - Additive Fertigung KW - Künstliche Bewitterung KW - Thermografie KW - Additive manufacturing PY - 2018 VL - 47. SP - 99 EP - 105 PB - Gesellschaft für Umweltsimulatin e.V. AN - OPUS4-44638 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Eh Hovsepian, P. A1 - Ehiasarian, A. P. A1 - Purandare, Y. P. A1 - Mayr, P. A1 - Abstoss, K. G. A1 - Mosquera Feijoo, Maria A1 - Schulz, Wencke A1 - Kranzmann, Axel A1 - Lasanta, M. I. A1 - Trujillo, J. P. T1 - Novel HIPIMS deposited nanostructured CrN/NbN coatings for environmental protection of steam turbine components N2 - To increase efficiency, modern steam plants are pushing their operational regime from super-critical (600 °C/300 bar) to ultra-super-critical (740/760 °C/350 bar) stretching existing turbine materials to their limits. The focus is on new generation functional materials and technologies which complement the inherent properties of existing materials. Current work proposes a novel High Power Impulse Magnetron Sputtering (HIPIMS) Deposition technology, for the first time, for deposition of a ceramic based CrN/NbN coating with a nanoscale multilayer structure (bi-layer thickness Δ = 1.9 nm) with superior adhesion (LC2 = 80 N) to protect low Chromium P92 steel widely used in steam power plants. Thermodynamic calculations predict the equilibrium phases and aggressive gaseous compounds generated by the interaction of steam with the coating. CrN/NbN coated P92 steel samples oxidised at 600 °C in a high pressure (50 bar) 100% steam atmosphere for up to 1000 h reveal the coating's superior oxidation resistance and protective mechanisms, especially against the detrimental effect of Hydrogen. High temperature (650 °C) Tensile Strength, Low Cycle Fatigue and Creep tests confirm that, unlike other state-of-the-art PVD technologies, HIPIMS is not detrimental to the mechanical properties of the substrate material. Water droplet erosion tests confirm no measurable weight loss after 2.4 X 10⁶ impacts. KW - Hipims KW - CrN/NbN KW - Nanoscale multilayers KW - Steam oxidation resistance KW - Water droplet erosion resistance PY - 2018 DO - https://doi.org/10.1016/j.jallcom.2018.02.312 SN - 0925-8388 SN - 1873-4669 VL - 746 SP - 583 EP - 593 PB - Elsevier AN - OPUS4-44800 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Malow, Marcus T1 - CEQAT-DGHS Interlaboratory test programme for chemical safety - status and activities N2 - Safety experts, carriers or traders must be able to rely on the validity of the method and on correct results of safety tests and assessments in the laboratory. Bundesanstalt für Materialforschung und –prüfung (BAM), Berlin and Physikalisch-Technischen Bundesanstalt (PTB), Braunschweig have extensive experience in the field of testing and assessment of physical hazards of chemicals. Interlaboratory tests on different test methods have been performed by BAM and PTB during the last 10 years. Significant differences between the results of the participating laboratories were observed in all interlaboratory test. The deviations of the test results were not caused only by laboratory faults but also by deficiencies of the test method; i.e. many of the method descriptions are too ambiguous and allow divergences for interpretation. Therefore, it is necessary to know exactly how good the method is that is used to classify dangerous goods or hazardous substances or to determine safety-relevant parameters. A key criterion is the measurement uncertainty. One can choose simple methods with large error limits, but the measurement uncer-tainties should be known and always communicated together with the test results. This would allow safety specialists to be able to assess test results correctly and make well-founded decisions, e.g. for adequate protective measures. Interlaboratory tests play a decisive role in assessing the reliability of test results. Participation in interlaboratory tests is not only a crucial element of the quality as-surance of laboratories; as such it is explicitly recommended in DIN EN ISO/IEC 17025. In addition, interlaboratory tests are also used to develop and validate test methods and can be used for the determination of the measurement uncertainty. Therefore, the BAM and PTB continue to support the further development of the interlaboratory test programme of CEQAT-DGHS (Centre for quality assurance for testing of dangerous goods and hazardous substances, www.ceqat-dghs.bam.de), established in 2007. This programme is run by BAM in collaboration with the PTB and the QuoData Gesellschaft für Qualitätsmanagement und Statistik mbH, Dresden. A new interlaboratory test for methods validation on the test method UN Test N.5 "Test method for substances which in contact with water emit flammable gases” is currently being prepared and will be carried out in 2018. Laboratories that specialise in this test are invited to participate in the interlaboratory test. Interested laboratories can check the details and register to participate in the interlaboratory test at the CEQAT-DGHS website. T2 - MEETINGS OF IGUS EOS GROUP CY - Shanghai, P.R. China DA - 09.04.2018 KW - Interlaboratory test KW - Dangereous goods KW - Hazardous substances KW - Test method KW - Validation PY - 2018 AN - OPUS4-44825 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertin, Annabelle T1 - Upper critical solution temperature (UCST)-type thermoresponsive polymers from monomers with hydrogen-bonding interactions N2 - UCST-type thermoresponsive polymers (i.e. that phase separate from solution upon cooling) present a tremendous potential not only in aqueous media where they can be used in drug delivery, diagnostic and microfluidic applications, but also in water/alcohol mixtures, where they can be used for instance in sensing systems for alcohol-soluble drugs. However, only a few thermoresponsive polymers have been reported that present an UCST in a relevant temperature range and “green” solvents such as water or ethanol. In this context, acrylamide-based monomers can be very useful building blocks for designing novel non-ionic UCST-type polymers because of their hydrophilic nature (with the appropriate side chain) and propensity to form hydrogen bonds. We will present our latest results on the UCST-type thermoresponsive behaviour of acrylamide- and/or 2,6-diaminopyridine-based homopolymers and copolymers in water or water/alcohol mixtures, and give some insights about the rational design of UCST polymers relying on H-bonding. T2 - Invited Talk (Prof. Christine Papadakis) Technische Universität München - Soft Matter Physics CY - Munich, Germany DA - 03.07.2018 KW - Thermoresponsive polymer KW - UCST-type polymer KW - H bonds KW - Diaminopyridine KW - Acrylamide PY - 2018 AN - OPUS4-45423 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - López-Serrano Oliver, Ana A1 - Baumgart, S. A1 - Bremser, Wolfram A1 - Flemig, Sabine A1 - Wittke, D. A1 - Grützkau, A. A1 - Luch, A. A1 - Haase, A. A1 - Jakubowski, Norbert T1 - Quantification of silver nanoparticles taken up by single cells using inductively coupled plasma mass spectrometry in the single cell measurement mode N2 - The impact of nanoparticles, NPs, at the single cell level has become a major field of toxicological research and different analytical methodologies are being investigated to obtain biological and toxicological information to better understand the mechanisms of cell–NP interactions. Here, inductively coupled plasma mass spectrometry in the single cell measurement mode (SC-ICP-MS) is proposed to study the uptake of silver NPs, AgNPs, with a diameter of 50 nm by human THP-1 monocytes in a proof-ofprinciple experiment. The main operating parameters of SC-ICP-MS have been optimized and applied for subsequent quantitative analysis of AgNPs to determine the number of particles in individual cells using AgNP suspensions for calibration. THP-1 cells were incubated with AgNP suspensions with concentrations of 0.1 and 1 µg/mL for 4 and 24 hours. The results reveal that the AgNP uptake by THP-1 monocytes is minimal at the lower dose of 0.1 µg/mL (roughly 1 AgNP per cell was determined), whereas a large cell-to-cell variance dependent on the exposure time is observed for a 10 times higher concentration (roughly 7 AgNPs per cell). The method was further applied to monitor the AgNP uptake by THP-1 cells differentiated macrophages incubated at the same AgNP concentration levels and exposure times demonstrating a much higher AgNP uptake (roughly from 9 to 45 AgNPs per cell) that was dependent on exposure concentration and remained constant over time. The results have been compared and validated by sample digestion followed by ICP-MS analysis as well as with other alternative promising techniques providing single cell analysis. KW - Silbernanopartikel KW - ICP-MS KW - Einzelzellanalyse PY - 2018 DO - https://doi.org/10.1039/C7JA00395A SN - 0267-9477 VL - 33 IS - 7 SP - 1256 EP - 1263 PB - Royal Society of Chemistry CY - London AN - OPUS4-45473 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockenhäuser, Christian T1 - Microstructural investigations of an Al-2618 alloy N2 - Results of Microstructural investigations of an Al-2618 alloy are summrised and discussed. T2 - FVV Arbeitskreissitzung CY - Berlin, Germany DA - 13.05.2015 KW - Aluminium alloy KW - Transmission electron microscopy KW - Microstructure KW - Degradation PY - 2015 AN - OPUS4-42197 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhang, Luman A1 - de Greef, Nils A1 - Kalinka, Gerhard A1 - Van Bilzen, Bart A1 - Locquet, Jean-Pierre A1 - Verpoest, Ignaas A1 - Won Seo, Jin T1 - Carbon nanotube-grafted carbon fiber polymer composites: Damage characterization on the micro scale N2 - Multiwall carbon nanotubes (CNTs) e carbon fibers (CFs)hybrid materials were produced by directly growing CNTs on CFs by means of chemical vapor deposition. For the latter, the oxidative dehydrogenation reaction of C2H2 and CO2 was applied, which allows growing CNTs without damaging the CF surface. Uni-directional nano-engineered carbon fiber reinforced composites (nFRCs) were fabricated by impregnating these hybrid materials with epoxy. The nFRCs subjected to single fiber push-out tests revealed a decrease of the interfacial shear strength (IFSS) of about 36% compared to the carbon fiber composites without CNTs. By means of transverse three-point bending tests performed on pre-notched composite beams inside a scanning electron microscope, the fracturing behavior parallel to the fibers was studied in-situ. The nFRCs showed significantly reduced fiber/matrix debonding while CNTs pull-out, CNTs bridging as well as matrix failure occurred. These results demonstrate that the presence of CNTs in nFRCs affects the stress distribution and consequently the damage Initiation as well as the damage propagation. The presence of CNTs suppresses the stress concentration at the fiber/Matrix interface and reduces the debonding of CFs from the matrix. However, our results indicate that the stress concentration shifts towards the CNTs' ends/matrix interface and causes promoted matrix failure leading to lower IFSS. KW - Carbon fibres nanotubes interface PY - 2017 DO - https://doi.org/10.1016/j.compositesb.2017.06.004 SN - 1359-8368 SN - 1879-1069 VL - 126 SP - 202 EP - 210 PB - Elsevier CY - Niederlande AN - OPUS4-42202 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kraus, David T1 - Impact of thermal loads on the damage onset of fiber reinforced plastics N2 - In this study, quasi-static material tests on unidirectional and multi-angle glass fiber reinforced epoxy laminates at ambient temperatures from -213 K to 353 K (-60 °C to +80 °C) are performed. In addition, neat resin is investigated under tension and compression loads at different temperatures. The coefficient of thermal expansion is determined for neat resin and unidirectional reinforced specimens. The dependence of the resin’s thermomechanical properties on the ambient temperature is shown. The point of damage onset at which first cracks appear within the matrix under quasi-static loading is investigated by means of optical grey scale analysis. The correlation between damage onset and effective matrix stress at different ambient temperatures is identified. An approach for the calculation of thermomechanical loads and the prediction of the damage onset by means of inverse calculations is presented. The impact of the strain blocking effect of the matrix is considered as well as residual thermal stresses due to curing and resin shrinkage. T2 - International Conference of Composite Materials 21, ICCM21 CY - Xi'an, China DA - 20.08.2017 KW - Fatigue KW - Composite KW - Thermomechanics KW - Fiber reinforced plastics PY - 2017 AN - OPUS4-42074 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jayachandran, Ashokraj T1 - Sliding wear behavior of DLC under lubricated conditions at elevated temperatures N2 - The influence of temperature and counter body material on the tribological properties of a-C:H coatings deposited on Cronidur 30 steel has been investigated in a lubricated ball on disk contact siutation with an oil temperature up to 250°C. The results show, that the wear volumes of the system increase exponentially with increasing temperature. T2 - 44th Leeds-Lyon Symposium on Tribology 2017 CY - Lyon, France DA - 03.09.2017 KW - Wear volume KW - DLC KW - Coefficient of friction PY - 2017 AN - OPUS4-42183 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schendler, Thomas T1 - Betriebsbereiche - Schutzwürdige Gebiete angemessene Sicherheitsabstände N2 - Seveso-III-Richtlinie - Anforderung "angemessener Sicherheitsabstand"; angemessene Sicherheitsabstände zu besonders wertvollen/empfindlichen Gebieten T2 - Technische Jahreskonferenz der BG RCI CY - Weimar, Germany DA - 23.05.2017 KW - Seveso KW - Sicherheitsabstände KW - Bundesimmissionsschutzgesetz PY - 2017 AN - OPUS4-42591 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kowarik, Stefan A1 - Weber, C. A1 - Pithan, L. A1 - Zykov, A. A1 - Bommel, S. A1 - Carla, F. A1 - Felici, R. A1 - Knie, C. A1 - Bléger, D. T1 - Multiple timescales in the photoswitching kinetics of crystalline thin films of azobenzene-trimers N2 - Functional materials that exhibit photoinduced structural phase transitions are highly interesting for applications in optomechanics and mechanochemistry. It is, however, still not fully understood how photochemical reactions, which are often accompanied by molecular motion, proceed in confined and crystalline environments. Here we show that thin films of azobenzene trimers exhibit high structural order and determine the crystallographic unit cell. We demonstrate that thin film can be switched partially reversibly between a crystalline and an amorphous phase. The time constant of the photoinduced amorphisation as measured with real-time x-ray diffraction ($\approx $ 220 s) lies between the two time constants (120 s and 2870 s) of the ensemble photoisomerisation processes that are measured via optical spectroscopy. Our observation of a photoinduced shrinking of the crystalline domains indicates a cascading process, in which photoisomerisation starts at the surface of the thin film and propagates deeper into the crystalline layer by introducing disorder and generating free volume. This finding is important for the rapidly evolving research field of photoresponsive thin films and smart crystalline materials in general. KW - Azobenzene PY - 2017 DO - https://doi.org/10.1088/1361-648X/aa8654 SN - 0953-8984 SN - 1361-648X VL - 29 IS - 43 SP - Article 434001, 1 EP - 8 AN - OPUS4-42501 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Miccoli, Lorenzo A1 - Silva, R. A. A1 - Garofano, A. A1 - Oliveira, D. V. ED - Papadrakakis, M. ED - Fragiadakis, M. T1 - In-Plane behaviour of earthen materials: A numerical comparison between adobe masonry, rammed earth and cob N2 - The paper presents a comparison between different numerical modelling approaches aiming to simulate the in-plain behaviour of three types of earthen materials, namely adobe masonry, rammed earth and cob. For this purpose, uniaxial and diagonal compression tests were carried out, which allowed determining important mechanical parameters, such as compressive strength, Young’s modulus, Poisson’s ratio, shear strength and shear modulus. Furthermore, the tests allowed assessing the level of non-linear behaviour of the respective stress–strain relationships as well as the failure modes. The experimental results were then used for the calibration of numerical models (based on the finite element method) for simulating the non-linear behaviour of the earth materials under in-plane shear loading. Both macro- and micro-modelling approaches were considered for this purpose. The procedures adopted for model calibration established the reliability of various modelling strategies for the different loading conditions. The simplified Approach based on macromodelling shows a satisfactory accuracy and low computational costs. The results reproducing the uniaxial compression are in good correspondence with the post-elastic behaviour observed in the experimental campaign. The micro-modelling approach adopted to reproduce the shear behaviour, even with higher computational cost, represents a suitable tool to predict the adobe masonry and rammed earth collapse mechanisms. T2 - 6th International Conference on Computational Methods in Structural Dynamics and Earthquake Engineering (COMPDYN 2017) CY - Rhodes, Greece DA - 15.06.2017 KW - Earthen materials KW - Compression behaviour KW - Shear behaviour KW - Digital image corelation KW - Finite element method PY - 2017 SN - 978-618-82844-1-8 VL - 1 SP - 2478 EP - 2504 AN - OPUS4-42579 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hertwig, Andreas A1 - Hinrichs, K. A1 - Beck, Uwe A1 - Esser, N. T1 - Editorial to the proceedings of the 7th conference on spectroscopic N2 - The 7th International Conference on Spectroscopic Ellipsometry (ICSE-7) was held in Berlin in June 2016, jointly organised by ICSE and BAM. The publication of the proceedings special issue in Applied Surface Science follows this event. In the special issue, about 100 articles on current topics of optics and surface science related to ellipsometry, polarimetry, and similar techniques are presented, underpinning the high significance of these techniques for many fields of materials science. T2 - 7th International Conference on Spectroscopic Ellipsometry, ICSE-7 CY - Berlin, Germany DA - 06.06.2016 KW - Spectroscopic ellipsomety PY - 2017 DO - https://doi.org/10.1016/j.apsusc.2017.04.081 SN - 0169-4332 VL - 2017 IS - 421 SP - 269 EP - 270 PB - Elsevier B.V. AN - OPUS4-42554 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Léonard, Fabien A1 - Stein, J. A1 - Soutis, C. A1 - Withers, P. J. T1 - The quantification of impact damage distribution in composite laminates by analysis of X-ray computed tomograms N2 - One of the great strengths of X-ray computed tomography over conventional inspection methods (ultrasound, thermography, radiography) is that it can image damage in 3D. However for curved ordeformed composite panels it can be difficult to automatically ascribe the damage to specific plies or inter-ply interfaces. An X-ray computed tomography (CT) data processing methodology is developed to extract the through-thickness distribution of damage in curved or deformed composite panels. The method is applied to [(0°/90°)2]s carbon fibre reinforced polymer (CFRP) panels subjected low velocity impact damage (5 J up to 20 J) providing 3D ply-by-ply damage visualisation and analysis. Our distance transform approach allows slices to be taken that approximately follow the composite curvature allowing the impact damage to be separated, visualised and quantified in 3D on a ply-by-ply basis. In this way the interply delaminations have been mapped, showing characteristic peanut shaped delaminations with the major axis oriented with the fibres in the ply below the interface. This registry to the profile of the panel constitutes a significant improvement in our ability to characterise impact damage in composite laminates and extract relevant measurements from X-ray CT datasets. KW - Delamination KW - Impact behaviour KW - Non-destructive testing KW - X-ray computed tomography KW - Distance transform PY - 2017 UR - http://www.sciencedirect.com/science/article/pii/S0266353817307157?via%3Dihub DO - https://doi.org/10.1016/j.compscitech.2017.08.034 SN - 0266-3538 SN - 1879-1050 VL - 152 SP - 139 EP - 148 PB - Elsevier Ltd. AN - OPUS4-42556 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Barnefske, Lena A1 - Wachtendorf, Volker T1 - Self-healing silicone rubber for fluorescent partial discharge POF sensors in high-voltage cable accessories N2 - To avoid a catastrophic failure of insulation in high-voltage (HV) applications, a monitoring of partial discharges (PDs) is necessary. Fluorescently labelled polymer optical fibers (F-POF) offer an electrically passive method for PD detection in HV facilities. F-POFs could be embedded in HV cable accessories, which are usually made of silicone rubber. Herein they detect the light emitted by the PD and convert it into an electrical signal that can be monitored. Due to the difficult accessibility of HV cable accessories, a self-healing silicone rubber with prolonged service life after PD detection represents an attractive material design for HV accessories. With this contribution, we would like to present and discuss the possibilities of combining self-healing materials with POF-based sensors for PD detection in HV applications. T2 - 26th International Conference on Plastic Optical Fibres CY - Aveiro, Portugal DA - 13.09.2017 KW - Fluorescent polymer optical fibres KW - Partial discharge detection KW - High voltage cable accessories KW - Self-healing KW - Silicone rubber PY - 2017 SN - 978-989-97345-2-4 SP - paper 16, 1 EP - 5 AN - OPUS4-42510 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Barnefske, Lena T1 - Self-healing silicone rubber for F-POF partial discharge sensors in HV cable accessories N2 - To avoid a catastrophic failure of insulation in high-voltage (HV) applications, a monitoring of partial discharges (PD) is necessary. Fluorescently labelled polymer optical fibres (F-POF) offer an electrically passive method for PD detection in HV facilities. F-POF could be embedded into HV cable insulation material, which are usually made of silicone rubber. Due to the difficult accessibility of HV cable accessories, a self-healing silicone rubber, based on incorporated capsules, with prolonged service life after PD detection represents an attractive material design for HV electrical insulation. T2 - 26th International Conference on Plastic Optical Fibres CY - Aveiro, Portugal DA - 13.09.2017 KW - Fluorescent polymer optical fibres KW - Partial discharge detection KW - High voltage cable accessories KW - Self-healing KW - Silicone rubber PY - 2017 AN - OPUS4-42511 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Torge, Manfred ED - Wolf, S. ED - du Pury-Gysel, A. T1 - Untersuchungen zur Provenienz von Gläsern aus dem Kloster Maulbronn N2 - Das eindrucksvolle Kulturdenkmal Kloster Maulbronn (1147/48–1555) gilt als die am vollständigsten erhaltene Klosteranlage des Mittelalters nördlich der Alpen. Seit der Aufnahme des Klosters in die UNESCO-Liste des Weltkulturerbes im Jahr 1993 ist es eines der meistbesuchten Kulturdenkmäler in Baden-Württemberg. Glasfragmente ohne Schwarzlotbemalung, die im Klosterhof geborgen wurden, stammen vermutlich aus einer früheren Verglasung des Klosters. Die Bestimmung ihrer chemischen Zusammensetzung erfolgte mit dem Ziel, durch den Vergleich mit vorhandenen Analysenergebnissen aus der Literatur Rückschlüsse auf Glashütten zu ziehen, in denen diese Gläser hergestellt worden sein könnten. T2 - 20e CONGRÈS de l’ASSOCIATION INTERNATIONALE pour l’HISTOIRE du VERRE CY - Fribourg/Romont, Switzerland DA - 07.09.2017 KW - Glasanalysen KW - Archäometie PY - 2017 SN - 978-3-86757-024-4 SP - 680 EP - 683 PB - Verlag Marie Leidorf GmbH CY - Rahden/Westf., Germany AN - OPUS4-42514 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zerbst, Uwe T1 - Lessons learned on FFS particulary of (short) fatigue crack propagation N2 - The presentation provides a brief overview on results obtained in the context of fracture mechanics based flaw assessment particularly in the context of short crack propagation. Background is the planned updating of international fitness-for-service procedures such as BS 7910. Specific topics addressed are the determination of the cyclic elastic-plastic crack driving force, the description of the gradual build-up of the crack closure phenomenon at the short crack stage, cyclic R curve analysis and residual stresses. T2 - 2nd "Mind the Gap" in FFS assessment procedures workshop CY - Bristol, United Kingdom DA - 19.10.2017 KW - Reference yield load KW - Cyclic J-integral KW - Crack closure phenomenon PY - 2017 AN - OPUS4-42559 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zerbst, Uwe T1 - IBESS - Ergebnisse und Ausblick N2 - Der Vortrag bietet eine Übersicht über die im Rahmen des IBESS-Projektes entwickelte Methodik zur bruchmechanischen Ermittlung der Schwingfestigkeit von Schweißverbindungen. Schwerpunkte sind die Beschreibung des Wachstums kurzer Risse, die mit den klassischen linear-elastischen Bruchmechanik-Konzepten nicht möglich ist, die Ermittlung einer physikalisch sinnvollen Ausgangsrissgröße für das Bruchmechanik-Modell, die Ermittlung der Bauteildauerfestigkeit und des Zeitfestigkeitsastes diverser Schweißnahtgeometrien und eine Diskussion der Eigenspannungsproblematik. Die Ergebnisse werden mittels Validierungsbespielen illustriert. T2 - Sitzung des DVS FA 9 (Konstruktion und Festigkeit) CY - Braunschweig, Germany DA - 03.05.2017 KW - Bruchmechanik KW - IBESS KW - Schwingfestigkeit PY - 2017 AN - OPUS4-42563 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krütt, Enno ED - Breit, W. ED - Kurz, W. ED - Pahn, M. ED - Sadegh-Azar, H. ED - Schnell, J. ED - Thiele, C. T1 - Ermüdungsbedingte Degradation von Fahrbahnbeton - Einfluss auf den Stofftransport N2 - In den letzten 15 Jahren hat im deutschen Autobahnnetz die Anzahl von Schäden an Betonfahrbahnen, die vor 2005 er-richtet wurden zugenommen. Dies führt oft zu einer Vermin-derung der Lebensdauer von 30 auf 10 bis 15 Jahre. Trotz umfassender Untersuchungen wurde die Ursache bis jetzt nicht eindeutig geklärt, jedoch scheint die Alkali-Kieselsäure-Reaktion (AKR) hierbei eine Rolle zu spielen. Vor diesem Hintergrund wurden AKR-Performance-Tests entwickelt, die jedoch die mechanischen Einwirkungen aus Klima und Ver-kehr nicht berücksichtigen. Aus diesem Grund wurde eine AKR-Forschergruppe von der Deutschen Forschungsgemein-schaft ins Leben gerufen, welche sich experimentell und auf Simulationsebene mit diesem Thema befasst. Inhalt dieses Beitrages sind ausgewählte Ergebnisse des an der BAM bear-beiteten experimentellen Projektteils, welche in eine auf die Auswirkung einer mechanischen Degradation fokussierte Promotionsarbeit einfließen. Ziel der ausgewählten Untersuchung ist es, den Einfluss einer mechanisch induzierten Betondegradation auf den Stofftrans-port herauszuarbeiten. Hierzu wird ein großformatiger Balken einem zyklischen Vier-Punkt Biegezugversuch mit einer Anzahl von 5 Mio. Lastwechseln unterzogen. Während des Versuches findet ein Schadensmonitoring mit verschiedenen zerstörungsfreien Prüftechniken statt. Hierzu zählen Deh-nungsmessungen, Schallemissionsanalyse und Ultraschall-messungen (vgl. Bild 1). Nach dem zyklischen Belastungs-versuch werden kleinformatige Probekörper aus dem belasteten Balken entnommen. Als Referenz dienen unbelas-tete Probekörper aus der gleichen Herstellungscharge. Die Oberflächen der entnommenen Probekörper werden in einem kapillaren Saugversuch zum einen mit deionisiertem Wasser und zum anderen mit einer 3,6 %igen NaCl-Lösung beauf-schlagt. Während der Saugversuche dienen verschiedene zerstörungsfreie bzw. -arme Messmethoden dazu, die Feuch-teaufnahme bzw. -verteilung in den Probekörpern zu messen. Hierzu gehören neben der Gravimetrie die Messung mit NMR (Nuclear-Magnetic-Resonance) sowie TDR (Time-Domain-Reflectometry). Nach den Saugversuchen wird die Na- und Cl-Verteilung an den mit NaCl-Lösung beaufschlagten Pro-bekörpern zerstörend mittels LIBS (Laser-Induced-Breakdown-Spectroscopy) ermittelt. Erste Ergebnisse zeigen, dass die zyklische Ermüdungsdegradation den Stofftransport tendenziell verstärkt (vgl. Bild 2). T2 - 5. DAfStb-Jahrestagung mit 58. Forschungskolloquium CY - Kaiserslautern, Germany DA - 20.09.2017 KW - Baustoffe KW - Ermüdung KW - AKR PY - 2017 SN - 978-3-00-057267-8 VL - Band 1 SP - 56 EP - 67 AN - OPUS4-42567 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krütt, Enno T1 - Ermüdungsbedingte Degradation von Fahrbahnbeton - Einfluss auf den Stofftransport N2 - In den letzten 15 Jahren hat im deutschen Autobahnnetz die Anzahl von Schäden an Betonfahrbahnen, die vor 2005 er-richtet wurden zugenommen. Dies führt oft zu einer Vermin-derung der Lebensdauer von 30 auf 10 bis 15 Jahre. Trotz umfassender Untersuchungen wurde die Ursache bis jetzt nicht eindeutig geklärt, jedoch scheint die Alkali-Kieselsäure-Reaktion (AKR) hierbei eine Rolle zu spielen. Vor diesem Hintergrund wurden AKR-Performance-Tests entwickelt, die jedoch die mechanischen Einwirkungen aus Klima und Ver-kehr nicht berücksichtigen. Aus diesem Grund wurde eine AKR-Forschergruppe von der Deutschen Forschungsgemein-schaft ins Leben gerufen, welche sich experimentell und auf Simulationsebene mit diesem Thema befasst. Inhalt dieses Beitrages sind ausgewählte Ergebnisse des an der BAM bear-beiteten experimentellen Projektteils, welche in eine auf die Auswirkung einer mechanischen Degradation fokussierte Promotionsarbeit einfließen. Ziel der ausgewählten Untersuchung ist es, den Einfluss einer mechanisch induzierten Betondegradation auf den Stofftrans-port herauszuarbeiten. Hierzu wird ein großformatiger Balken einem zyklischen Vier-Punkt Biegezugversuch mit einer Anzahl von 5 Mio. Lastwechseln unterzogen. Während des Versuches findet ein Schadensmonitoring mit verschiedenen zerstörungsfreien Prüftechniken statt. Hierzu zählen Deh-nungsmessungen, Schallemissionsanalyse und Ultraschall-messungen (vgl. Bild 1). Nach dem zyklischen Belastungs-versuch werden kleinformatige Probekörper aus dem belasteten Balken entnommen. Als Referenz dienen unbelas-tete Probekörper aus der gleichen Herstellungscharge. Die Oberflächen der entnommenen Probekörper werden in einem kapillaren Saugversuch zum einen mit deionisiertem Wasser und zum anderen mit einer 3,6 %igen NaCl-Lösung beauf-schlagt. Während der Saugversuche dienen verschiedene zerstörungsfreie bzw. -arme Messmethoden dazu, die Feuch-teaufnahme bzw. -verteilung in den Probekörpern zu messen. Hierzu gehören neben der Gravimetrie die Messung mit NMR (Nuclear-Magnetic-Resonance) sowie TDR (Time-Domain-Reflectometry). Nach den Saugversuchen wird die Na- und Cl-Verteilung an den mit NaCl-Lösung beaufschlagten Pro-bekörpern zerstörend mittels LIBS (Laser-Induced-Breakdown-Spectroscopy) ermittelt. Erste Ergebnisse zeigen, dass die zyklische Ermüdungsdegradation den Stofftransport tendenziell verstärkt (vgl. Bild 2). T2 - 5. DAfStb-Jahrestagung mit 58. Forschungskolloquium CY - Kaiserslautern, Germany DA - 20.09.2017 KW - Baustoffe KW - Ermüdung KW - AKR PY - 2017 AN - OPUS4-42568 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias A1 - Mohrbacher, H. A1 - Vleugels, J. A1 - Huang, S. T1 - Potentials of niobium carbide (NBC) as cutting tools and for wear protection N2 - Niobium is today largely available. NbC displayed lower dry sliding friction over WC grades. The softer Ni- and NiMo-bonded NbC1.0-grades have a higer abrasive wear resistance (ASTM G65), even with lower toughnesses, than the tougher WC-Co grades and harder NbC-Co grades. T2 - 41st International Conference and Exposition on Advanced Ceramics and Composites CY - Daytona Beach, FL, USA DA - 22.01.2017 KW - Niobium Carbide (NbC) KW - Cutting tool KW - Hardness KW - Friction PY - 2017 VL - 38 SP - 1 EP - 13 AN - OPUS4-43430 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hertwig, Andreas T1 - Standardised and referenced surface analysis with ellipsometry - Is ellipsometry a metrological tool? N2 - Ellipsometry is a valuable surface analysis tool with an unmatched sensitivity towards surface layer properties. In this presentation, an initiative is discussed to make ellipsometry also a metrological tool. This is usually seen as very difficult due to the model-based nature of the analysis process. By establishing standardisation and reference materials, ellipsometry can be made traceable and can also become a valuable part of the traceable thin film metrology landscape. This is important because this technique has much potential to determine complex material parameters much needed in the production of high-tech products. T2 - University (UNL), Engineering Department CY - Lincoln, Nebraska, USA DA - 06.11.2017 KW - Metrology KW - Spectroscopic Ellipsometry KW - Reference Materials KW - Traceability KW - Measurement Uncertainty PY - 2017 AN - OPUS4-43412 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rietz, U. A1 - Lerche, D. A1 - Hielscher, Stefan A1 - Grunwald, Daniel A1 - Beck, Uwe ED - Frenz, H. ED - Langer, J. B. T1 - CAT-Technologie als neues Multiprobenverfahren N2 - Das Fügeverfahren Kleben bietet viele Vorteile, wie das Verbinden verschiedener Materialklassen und eine Lastverteilung über den gesamten Fügebereich, und erfordert schnelle Prüfverfahren zur Ermittlung von Verbundeigenschaften. Das Messprinzip CAT-Technologie® (Centrifugal Adhesion Testing) verwendet die radial gerichtete Zentrifugalkraft als Belastungsgröße, die durch programmierbare Variation der Drehzahl statisch oder dynamisch vorgegeben wird. Bei Erreichen der kritischen Beanspruchung trennt sich der Prüfstempel vom Substrat, zeitgleich wird ein positionsbezogenes Signal aus dem drehenden Rotor gesendet und zusammen mit der Drehzahl an die PC-Software übertragen. Für jede Probe wird die Bruchkraft berechnet und in Echtzeit angezeigt. Der Adhesion Analyser LUMiFrac® untersucht simultan bis zu acht Prüfkörper unter identischen Bedingungen. Das neue Messprinzip erfüllt die Anforderungen von DIN EN 15870, DIN EN 14869-2 und ISO 4624. Neben der Festigkeitsbestimmung von Klebverbindungen ist die Haftung von Schichtsystemen ein weiterer wichtiger Anwendungsbereich. Ergebnisse für Zug- und Scherbeanspruchung, realisiert mit unterschiedlichen Prüfkörper-Layouts, werden vorgestellt und Festigkeit beeinflussende Faktoren, wie Prüfgeschwindigkeit oder Substratverformung bei Beanspruchung, werden aufgezeigt. Die Charakterisierung von Klebebandeigenschaften über die Möglichkeiten der Schälprüfung hinaus wird gezeigt. Des Weiteren werden experimentelle Ergebnisse durch zyklische Belastung (Ermüdung) im Vergleich zu Stan-dard-Tests diskutiert. T2 - Tagung „Werkstoffprüfung" 2017 CY - Berlin, Germany DA - 30.11.2017 KW - Adhäsion KW - Festigkeit KW - Scherbelastung KW - Zugbelastung KW - analytische Zentrifuge PY - 2017 SN - 978-3-9814516-7-2 SN - 1861-8154 SP - 277 EP - 282 PB - DVM Deutscher Verband für Materialforschung und -prüfung CY - Berlin AN - OPUS4-43414 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hönig, Gerald A1 - Schlichting, S. T1 - QCSE tuning in polar GaN/AlN heterostructures N2 - We show both theoretically and experimentally how the encapsulation of the active region by additional guard layers can be used to achieve a significant reduction of the built-in electric fields in polar nitride heterostructures. This reduction of the QCSE results in a strongly enhanced emission intensity and faster recombination dynamics in the active region. In particular we are able to shift the emission energy of 4-nm-thick GaN nano-discs up to 3.32 eV, which is just 150 meV below the bulk GaN bandgap as compared to a red-shift of about 1 eV in a conventional heterostructure with the same thickness. T2 - SPIE. PHOTONICS WEST OPTO CY - San Francisco, CA, USA DA - 29.01.2018 KW - QCSE KW - Piezopolarization KW - Spontaneous Polarization KW - IFGARD KW - Nanoheterostructures KW - Nonpolar PY - 2018 AN - OPUS4-43383 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Aristia, Gabriela T1 - Polyaniline/SiO2 Containing Coatings for Geothermal Application N2 - Geothermal brine is considered to be an aggressive environment as it contains various dissolved salts. Even though carbon steel is commonly used as a construction material due to its machinability and economical reason, it is susceptible to uniform and localized corrosion in a high temperature and high pressure system. Therefore, a coating system is introduced to protect the carbon steel against corrosion in such environment. 1. Carbon steel is susceptible to uniform corrosion in presence of oxygen, with corrosion rate of immersion at 150 °C of 0.39 mm/a. 2. Exposure test of carbon steel at 150°C and 10 bar (pressurized by Ar) results in pitting corrosion with depth of 19 µm and width 4 µm on average. 3. OCP measurement shows that the stability of measurement is reached after 40 hours of immersion in the solution. 4. EIS measurement is useful to observe the effect of temperature, immersion time, and coating composition on the corrosion processes of coated metals for use in geothermal application. T2 - FU Forschungsseminar CY - Berlin, Germany DA - 28.11.2017 KW - Geothermal KW - Corrosion KW - Coating PY - 2017 AN - OPUS4-43363 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Korrosion in Trinkwasseranlagen N2 - Korrosion von Werkstoffen im Trinkwasser verbunden mit Hinweisen zur Gesetzeslage T2 - Innungsworkshop „Trinkwasser-Installation/en 2017“ CY - Berlin, Germany DA - 12.12.2017 KW - Korrosion KW - Werkstoffe KW - Kupferlegierungen PY - 2017 AN - OPUS4-43405 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jensen, S. A. A1 - Rosu, Dana Maria A1 - Hertwig, Andreas A1 - Hansen, P.-E. T1 - Use of Rayleigh-Rice Theory for Analysis of Ellipsometry Data on Rough CIGS Films N2 - Ellipsometry is a useful tool for studying the optical properties of thin films such as photovoltaic devices. We employ Müller matrix ellipsometry to study the thin film photovoltaic material copper indium gallium selenide Cu(In,Ga) Se2 (CIGS), a commercially relevant material with high energy conversion efficiency. Confocal microscopy reveals an rms roughness of 68 nm, which greatly affects the ellipsometry data. Rayleigh-Rice theory is employed to account for the optical properties of the surface roughness in the ellipsometry experiment, and a library search method is used to compare Müller parameters calculated for various CIGS compositions, to the measured data. The Müller parameters calculated with the Rayleigh-Rice model are found to correspond well with the measured data, and a surface roughness of 37nm and a correlation length of 125nm are extracted. KW - Photovoltaics KW - Thin Films KW - Ellipsometry KW - Scattering Theory KW - Optical Wavefield KW - Simulation KW - Müller Polarimetry KW - Multidimensional Spectroscopy PY - 2017 DO - https://doi.org/10.1002/pssc.201700217 SN - 1862-6351 VL - 14 IS - 12 SP - 1700217, 1 EP - 5 PB - WILEY-VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-43390 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Griepentrog, Michael T1 - Instrumented Indentation Testing (IIT) - A critical journey from the very first steps to the modern state of the art N2 - Nowadays the Instrumented Indentation Testing (IIT), in the nano range often named as nano indention, is one of the most commonly used methods to determine the mechanical properties of materials in the micro and nano range. This method is already extensive standardized in DIN EN ISO 14577 part 1-4. In the past, the application of this standard in testing praxis shows that the established values have an excellent precision. On the other side, the trueness as comparability of obtained results with reference values is not so good. To improve accuracy of IIT the use of a variable ε and the consideration of the lateral displacement during indentation became normative requirements during the last revision of ISO 14577. Starting with the beginning of instrumented indentation testing in 1898 the historical background and the main assumption of the Oliver and Pharr method will be explained and critical discussed. It will be shown how to apply the use of a variable ε and the consideration of the lateral displacement during indentation in the daily testing work to improve accuracy of IIT. Finally, ongoing standardization projects in the field of IIT will be briefly presented. T2 - Advanced nano-mechanical techniques for academic and industrial research. MML Conference and Workshop CY - Warwick, UK DA - 13.12.2017 KW - ISO 14577 KW - Instrumented Indentation Testing KW - Nanoindentation KW - IIT KW - Mechanical properties KW - Variable epsilon KW - Lateral displacement PY - 2017 AN - OPUS4-43466 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Griepentrog, Michael T1 - Dynamic instrumented indentation test application and standardisation N2 - The draft of part 5 of ISO 14577 specifies verification and calibration of testing machines for carrying out the measurement of the dynamic material response when an oscillatory force or displacement, with amplitudes small in comparison to the prescribed target values, is imparted to the indenter while the indenter is continuously loaded to a prescribed target load or target depth or while the load or displacement is held constant at a prescribed target value. In case of a material showing plastic-elastic behavior, the measured dynamic response is used for continuous evaluation of the dynamic stiffness of the contact as a function of depth and frequency. Using the dynamic stiffness of the contact a reduced dynamic modulus will be calculated. In case of a material showing visco-elastic behavior from the measured dynamic response also the dynamic contact damping coefficient as function of depth and frequency is evaluated continuously. Using dynamic contact stiffness and dynamic contact damping coefficient reduced lost and storage modulus for visco-elastic materials will be calculated. The main normative requirements of the draft are discussed and their applications are illustrated by examples from daily experimental praxis. T2 - 13th Conference on Local Mechanical Properties CY - Košice, Slovak Republic DA - 06.11.2017 KW - ISO 14577 KW - Instrumented indentation testing KW - Nanoindentation KW - IIT KW - Mechanical properties KW - Dynamic testing KW - Visco-elastic KW - Loss modul KW - Storage modul PY - 2017 AN - OPUS4-43468 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stajanca, Pavol A1 - Krebber, Katerina ED - Nogueira, R. ED - Rocha, A. M. T1 - Post-fabrication cladding doping of commercial PMMA polymer optical fiber N2 - Possibility of post-fabrication doping of commercial PMMA fibers using well-known solution doping technique is presented. The cladding of 1 mm PMMA fiber is doped with Rhodamine B with the help of methanol-mediated diffusion of the dye molecules into the fiber material. Doping of the fiber core was not possible even at extended doping times. The proposed method represents rather simple and cheap way for preparing custom cladding-doped POFs with high flexibility of dopant choice and fiber length. Produced cladding-doped fibers have potential for various sensing or lighting applications. T2 - 26th International Conference on Plastic Optical Fibres (POF 2017) CY - Aveiro, Portugal DA - 13.09.2017 KW - Polymer optical fibers KW - Fluorescent dyes KW - Solution doping KW - Polymethyl methacrylate PY - 2017 SN - 978-989-97345-2-4 SP - Paper 14, 1 EP - 4 AN - OPUS4-42319 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stajanca, Pavol T1 - Post-fabrication cladding doping of commercial PMMA polymer optical fiber N2 - Possibility of post-fabrication doping of commercial PMMA fibers using well-known solution doping technique is presented. The cladding of 1 mm PMMA fiber is doped with Rhodamine B with the help of methanol-mediated diffusion of the dye molecules into the fiber material. Doping of the fiber core was not possible even at extended doping times. The proposed method represents rather simple and cheap way for preparing custom cladding-doped POFs with high flexibility of dopant choice and fiber length. Produced cladding-doped fibers have potential for various sensing or lighting applications. T2 - 26th International Conference on Plastic Optical Fibres (POF 2017) CY - Aveiro, Portugal DA - 13.09.2017 KW - Polymer optical fibers KW - Fluorescent dyes KW - Solution doping KW - Polymethyl methacrylate PY - 2017 AN - OPUS4-42321 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wu, Cheng-Chieh A1 - Weisbrich, S. A1 - Neitzel, F. ED - Emri, Igor T1 - Approximate model for geometrical complex structures N2 - Many engineering structures are nowadays made of composite materials or metal foam. These modern engineering materials contain very complex inner geometry. To simulate the deformational behaviour of these structures often requires a high number of discretisation elements. This in turn yields a very large system of linear equations that are extremely time and memory consuming or practically impossible to solve. It is therefore desirable to find an approach to overcome this obstacle. In this paper a numerical method is proposed to find an approximate substitute model for geometrical complex structures. T2 - 33rd Danubia Adria Symposium on Advances in Experimental Mechanics CY - Portorož, Slovenia DA - 20.09.2016 KW - Adjustment calculation KW - Finite element method KW - Substitute model KW - Complex structures PY - 2017 UR - http://www.sciencedirect.com/science/article/pii/S2214785317308593 DO - https://doi.org/10.1016/j.matpr.2017.06.084 SN - 2214-7853 VL - 4 IS - 5, Part 1 SP - 5995 EP - 6000 PB - Elsevier CY - Amsterdam, Netherlands AN - OPUS4-42794 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Le, Quynh Hoa A1 - Vestergaard, M.C. A1 - Tamiya, E T1 - Carbon-based nanomaterials in biomass-based fuel-fed fuel cells N2 - Environmental and sustainable economical concerns are generating a growing interest in biofuels predominantly produced from biomass. It would be ideal if an energy conversion device could directly extract energy from a sustainable energy resource such as biomass. Unfortunately, up to now, such a direct conversion device produces insufficient power to meet the demand of practical applications. To realize the future of biofuel-fed fuel cells as a green energy conversion device, efforts have been devoted to the development of carbon-based nanomaterials with tunable electronic and surface characteristics to act as efficient metal-free electrocatalysts and/or as supporting matrix for metal-based electrocatalysts. We present here a mini review on the recent advances in carbon-based catalysts for each type of biofuel-fed/biofuel cells that directly/indirectly extract energy from biomass resources, and discuss the challenges and perspectives in this developing field KW - Carbon-based nanomaterials KW - Biofuel cells KW - Biomass KW - Carbon nanotubes KW - Graphene KW - Carbon nanodots PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-428226 UR - http://www.mdpi.com/1424-8220/17/11/2587/htm DO - https://doi.org/10.3390/s17112587 SN - 1424-8220 VL - 17 IS - 11 SP - 2587, 1 EP - 2587, 21 PB - MDPI AG CY - Basel, Switzerland AN - OPUS4-42822 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul T1 - Einfluss der Schweißnaht-Nachbehandlung auf die Korrosionsbeständigkeit von nichtrostenden Duplexstählen N2 - Der Duplexstahl 1.4062 (X2CrNiN22-2) hat sich im Bauwesen als Werkstoffalternative zu den nichtrostenden Austeniten etabliert. Die Korrosionsbeständigkeit von Schweißverbindungen wird, neben dem Grundwerkstoff, dem Schweißzusatzwerkstoff und dem Schweißverfahren, auch sehr stark von der Oberflächennachbehandlung der Schweißnaht beeinflusst. Je nach zukünftigem Anwendungsbereich und geforderter Optik sowie Korrosionsbeständigkeit wird der Schweißnahtbereich anschließend geschliffen, gebeizt, elektropoliert, oder gestrahlt, um die beim Schweißen entstehenden Zunderschicht zu entfernen. Gestrahlte Oberfläche sind in der industriellen Praxis häufig anzutreffen, da sie deutlich einfacher und kostengünstiger herzustellen sind als gebeizte oder elektropolierte Oberflächen. Die Auswahl des Strahlmittels bestimmt auch die Prozesskosten, wobei das Strahlen mit Korund effektiver als das Strahlen mit Glasperlen ist. In den letzten Jahren wurden bei nichtrostenden Stählen korrosionsanfällige Oberflächen beobachtet, wenn diese mit Korund geschliffen wurden. Daher wird nun auch beim Strahlen kritisch hinterfragt, ob das Strahlmittel die Korrosionsbeständigkeit verändert. Diese Fragestellung wird beantwortet indem geschliffene, gebeizte, mit Korund gestrahlte und mit Glasperlen gestrahlte Schweißverbindungen vergleichend untersucht werden. Die Ergebnisse der REM-Untersuchungen von den Strahlmitteln und den gestrahlten Oberflächen werden dazu mit den Ergebnissen verschiedener Korrosionsuntersuchungen (KorroPad-Indikatortest, Potentialmessungen und Bestimmung der kritischen Lochkorrosionspotentiale) korreliert und vorgestellt. T2 - Werkstoffwoche 2017 CY - Dresden, Germany DA - 27.09.2017 KW - Duplexstahl KW - Korrosion KW - Nichtrostender Stahl KW - Oberflächenbearbeitung KW - Schweißen KW - Strahlen PY - 2017 AN - OPUS4-42830 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wilrich, Cordula T1 - GHS und die Rechtsvorschriften zu physikalisch-chemischen Eigenschaften / Gefahren N2 - Im Chemikalienrecht ergeben sich laufend Änderungen durch die regelmäßige Überarbeitung des UN-GHS. In diesem Vortrag werden aktuelle Änderungen bezüglich physikalisch-chemischer Eigenschaften im Sicherheitsdatenblatt und der Einstufung physikalischer Gefahren gemäß UN-GHS vorgestellt. T2 - 9. Jahrestagung CLP CY - Düsseldorf, Germany DA - 23.10.2017 KW - Chemikalienrecht KW - Einstufung gefährlicher Stoffe KW - Sicherheitsdatenblatt KW - UN-GHS KW - Physikalische Gefahren PY - 2017 AN - OPUS4-42725 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lugovtsova, Yevgeniya T1 - Entwicklung von Verfahren zur wiederkehrenden Prüfung und zur Zustandsüberwachung von Composite-Druckbehältern N2 - Composite-Druckbehälter werden für Speicherung und Transport von Gasen unter hohem Druck verwendet. Durch die gewichtssparende Struktur, die aus einem dünnwandigem Metallgefäß und Faserverbundwerkstoff-Ummantelung besteht, sind solche Behälter insbesondere für die Automobilindustrie interessant, z.B. als Wasserstoffspeicher. Die Druckprüfung ist ein konventioneller Test, um die Integrität von Metalldruckbehältern zu bewerten. Im Falle des Composite-Druckbehälters könne eine solche Prüfung jedoch den Faserverbundwerkstoff überbeanspruchen und somit die verbleibende Lebensdauer der getesteten Komponente verringern. Infolgedessen, es ist notwendig, die Verfahren zur zerstörungsfreie Prüfung und möglicherweise zur Zustandsüberwachung von Composite-Druckbehältern zu entwickeln. Unser Vorgehen verwendet geführte Ultraschallwellen und hat das Potenzial, kritische Schäden wie Risse im Metall, Faserbrüche und Matrixrisse in Faserverbundwerkstoff zu detektieren. In diesem Beitrag wurde die Finite Elemente Methode benutzt, um die multimodale, geführte Wellenausbreitung in einer Metall-Faserverbundwerkstoffstruktur zu analysieren. Dadurch wurden die geeigneten Wellenmoden identifiziert und deren Wechselwirkung mit verschiedenen Fehlertypen analysiert. Diese Kenntnisse sollen für die Entwicklung von Verfahren zur wiederkehrenden Prüfung und zur Zustandsüberwachung von Composite-Druckbehältern angewendet werden. T2 - Seminar des FA Ultraschall CY - Berlin, Germany DA - 06.11.2017 KW - Composite-Druckbehälter KW - Geführte Ultraschallwellen KW - Structural health monitoring KW - Finite element modelling KW - Wasserstoffspeicher PY - 2017 AN - OPUS4-42751 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Heitz, J. A1 - Plamadeala, C. A1 - Muck, M. A1 - Armbruster, O. A1 - Baumgartner, W. A1 - Weth, A. A1 - Steinwender, C. A1 - Plessberger, H. A1 - Kellermair, J. A1 - Kirner, Sabrina V. A1 - Krüger, Jörg A1 - Bonse, Jörn A1 - Guntner, A. S. A1 - Hassel, A. W. T1 - Femtosecond laser-induced microstructures on Ti substrates for reduced cell adhesion N2 - Miniaturized pacemakers with a surface consisting of a Ti alloy may have to be removed after several years from their implantation site in the heart and shall, therefore, not be completely overgrown by cells or tissue. A method to avoid this may be to create at the surface by laser-ablation self-organized sharp conical spikes, which provide too little surface for cells (i.e., fibroblasts) to grow on. For this purpose, Ti-alloy substrates were irradiated in the air by 790 nm Ti:sapphire femtosecond laser pulses at fluences above the ablation threshold. The laser irradiation resulted in pronounced microstructure formation with hierarchical surface morphologies. Murine fibroblasts were seeded onto the laser-patterned surface and the coverage by cells was evaluated after 3–21 days of cultivation by means of scanning electron microscopy. Compared to flat surfaces, the cell density on the microstructures was significantly lower, the coverage was incomplete, and the cells had a clearly different morphology. The best results regarding suppression of cell growth were obtained on spike structures which were additionally electrochemically oxidized under acidic conditions. Cell cultivation with additional shear stress could reduce further the number of adherent cells. KW - Laser Processing KW - Femtosecond laser KW - Titanium alloy KW - Cell adhesion KW - Anodic oxidation KW - Pacemaker PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-427681 UR - https://link.springer.com/article/10.1007/s00339-017-1352-0 DO - https://doi.org/10.1007/s00339-017-1352-0 SN - 0947-8396 SN - 1432-0630 VL - 123 IS - 12 SP - 734, 1 EP - 9 PB - Springer-Verlag CY - Berlin AN - OPUS4-42768 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Einfluss von Korundschleifprozessen auf die Korrosionsbeständigkeit nichtrostender Stähle N2 - Das Poster stellt aktuelle Eregbnisse des AiF-Vorhabens 18823 N/1 zum Einfluss von Schleifprozessen auf die Korrosionsbeständigkeit nichtrostender Stähle vor. T2 - Jahrestagung 2017 der GfKORR CY - Frankfurt a. M., Germany DA - 07.11.2017 KW - Korrosion KW - Corrosion KW - Korundschleifen KW - Corundum grinding KW - Nichtrostende Stähle KW - Stainless Steels PY - 2017 AN - OPUS4-42773 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Korrosionsuntersuchungen mit gelartigen Elektrolyten an Zink - Eine innovative Prüfmethodik N2 - Ein neuer Ansatz bei elektrochemischen Korrosionsuntersuchungen kann durch den Einsatz von gelartigen Elektrolyten als Alternative zu wässrigen Prüfelektrolyten beschritten werden. Gelartige Elektrolyte ermöglichen minimalinvasive Untersuchungen an natürlich gebildeten Zinkdeckschichten. Dadurch können korrosionsrelevante Kennwerte ermittelt werden, die Aussagen zur Deckschichtbildung und zur Stabilität der gebildeten Deckschichten erlauben. In diesem Beitrag wird anhand verschiedener Deckschichtzustände an Zink der Mehrwert von gelartigen Elektrolyten für die Korrosionsforschung verdeutlicht. T2 - AK-Sitzung der GfKORR AK "Einstieg in die Korrosion" CY - Frankfurt a. M., Germany DA - 07.11.0217 KW - Deckschichtbildung KW - Layer formation KW - Gelartige Elektrolyte KW - Gel-type electrolytes KW - Korrosionsprüfung KW - Corrosion testing KW - Zinkdeckschichten KW - Zinc coatings PY - 2017 AN - OPUS4-42775 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lehmann, Jens A1 - Leonhard, H. T1 - Oberflächendetektive im Praxiseinsatz - Schnelltest auf Korrosionsgefahr an nichtrostenden Stählen N2 - Die Passivschicht von Behältern und Rohrsystemen aus nichtrostendem Stahl ist nicht nur durch den rauen Industriealltag gefährdet. Schon im Neuzustand können Schäden entstehen, etwa durch Schleifvorgänge oder ungenügende Entfernung von Anlauffarben. TÜV SÜD Chemie Service beteiligte sich an der Prüfung eines von der BAM entwickelten Schnelltests. Das Korropad-Verfahren liefert in nur 15 Minuten eine verlässliche Aussage zum Zustand der Passivschicht. KW - Nichtrostender Stahl KW - Korrosionsschnelltest KW - KorroPad KW - Passivschicht PY - 2017 SN - ISSN 0009-2800 VL - 50. Jahrgang IS - 10-2017 SP - 34 EP - 35 PB - Konradin-Verlag Robert Kohlhammer GmbH CY - Leinfelden-Echterdingen AN - OPUS4-42735 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Czichos, Horst A1 - Woydt, Mathias ED - Totten, George E. T1 - Introduction to tribology and tribological parameters N2 - Content: Research and Testing. Structural Parameters. Operational Parameters. Contact Parameters. Friction Parameters. Wear Parameters. Material Parameters and Selection. Appendix: Principles of General System Theory. KW - Tribology KW - Tribological parameters KW - Wear KW - Friction PY - 2017 SN - 978-1-62708-141-2 VL - 18: Friction, Lubrication, and Wear Technology SP - 2 EP - 14 CY - Materials Park, OH, USA AN - OPUS4-43589 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Czichos, Horst A1 - Woydt, Mathias ED - Totten, George E. T1 - Tribological testing and presentation of data N2 - Content: Research and Testing. Machinery or Component-Level Tests. Laboratory and Specimen Testing. Laboratory Friction and Wear Tests. Investigation of Worn Surfaces. Presentation of Friction and Wear Data. Transition Diagrams. Tribomaps. Wear Data and Reliability. KW - Metals KW - Tribology KW - Friction KW - Wear PY - 2017 SN - 978-1-62708-141-2 VL - 18: Friction, Lubrication, and Wear Technology SP - 16 EP - 32 CY - Materials Park, OH, USA AN - OPUS4-43592 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Rosenfeld, A. A1 - Höhm, S. A1 - Krüger, Jörg A1 - Bonse, Jörn ED - Reedijk, J. T1 - Dynamics of ultrashort double-pulse laser ablation of solid surfaces N2 - Given their unique properties, ultrashort laser pulses with durations in the femtosecond to picosecond range currently open new avenues in the field of laser materials processing, resulting in groundbreaking new applications based on laser-induced surface functionalization. This article reviews the usability of temporally distributed energy deposition via double-pulse irradiation in applications based on laser ablation. This includes simple new techniques for surface nanostructuring and improved sensitivities in spectroscopic material analyses. KW - Carrier excitation KW - Double-pulse KW - Interferometer KW - Laser ablation KW - Femtosecond PY - 2017 UR - https://www.sciencedirect.com/science/article/pii/B9780124095472141277 SN - 978-0-12-409547-2 DO - https://doi.org/10.1016/B978-0-12-409547-2.14127-7 SP - 1 EP - 10 PB - Elsevier AN - OPUS4-43594 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Burkert, Andreas A1 - Müller, Thoralf A1 - Lehmann, Jens A1 - Mietz, Jürgen T1 - Long-term corrosion behaviour of stainless steels in marine atmosphere N2 - Nine different stainless steel alloys were exposed for 5 years under marine environment and their corrosion behaviour was compared and assessed. The investigation of four different surface finishes for all alloys tested further enabled to consider industry-specific features of the surface finish for the material comparison. The results of the exposure tests yield conclusions regarding the influence of alloy composition, surface finish and exposure duration under marine environment. The three duplex stainless steels revealed excellent corrosion resistance even in case of crevices during the 5 years of exposure under the given exposure conditions. Also the molybdenum-alloyed ferritic steel 1.4521 showed good corrosion resistance comparable to the classical austenitic materials 1.4301 and 1.4404. KW - Corrosion KW - Free weathering KW - Marine atmosphere KW - Stainless steels PY - 2018 DO - https://doi.org/10.1002/maco.201709636 SN - 0947-5117 SN - 1521-4176 VL - 69 IS - 1 SP - 20 EP - 28 PB - Wiley-VCH Verlag GmbH & Co KGaA CY - Weinheim AN - OPUS4-43625 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tsibidis, G. D. A1 - Mimidis, A. A1 - Skoulas, E. A1 - Kirner, Sabrina V. A1 - Krüger, Jörg A1 - Bonse, Jörn A1 - Stratakis, E. T1 - Modelling periodic structure formation on 100Cr6 steel after irradiation with femtosecond-pulsed laser beams N2 - We investigate the periodic structure formation upon intense femtosecond pulsed irradiation of chrome steel (100Cr6) for linearly polarised laser beams. The underlying physical mechanism of the laser-induced periodic structures is explored, their spatial frequency is calculated and theoretical results are compared with experimental observations. The proposed theoretical model comprises estimations of electron excitation, heat transfer, relaxation processes, and hydrodynamics-related mass transport. Simulations describe the sequential formation of sub-wavelength ripples and supra-wavelength grooves. In addition, the influence of the laser wavelength on the periodicity of the structures is discussed. The proposed theoretical investigation offers a systematic methodology towards laser processing of steel surfaces with important applications. KW - Laser-induced periodic surface structures KW - Femtosecond laser ablation KW - Steel PY - 2018 UR - https://link.springer.com/article/10.1007/s00339-017-1443-y DO - https://doi.org/10.1007/s00339-017-1443-y SN - 0947-8396 SN - 1432-0630 VL - 124 IS - 1 SP - 27, 1 EP - 13 PB - Springer-Verlag AN - OPUS4-43626 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 47, Heft 4 T3 - Amts- und Mitteilungsblatt der BAM - 4/2017 KW - Ausnahmegenehmigungen KW - Festlegungen KW - Richtlinien KW - Zertifikate KW - Zulassungen PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-436466 SN - 0340-7551 VL - 47 IS - 4 SP - 513 EP - 632 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-43646 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Huang, S. G. A1 - Vleugels, J. A1 - Mohrbacher, H. A1 - Woydt, Mathias T1 - NbC grain growth control and mechanical properties of Ni bonded NbC cermets prepared by vacuum liquid phase sintering N2 - The current study reports on the effect of the sintering temperature and secondary carbide (VC, Mo2C and TiC) and Mo additions on the NbC grain growth, microstructure evolution as well as concomitant Vickers hardness (HV30) and fracture toughness of Ni-bonded NbC cermets. KW - Cermet KW - Niobium carbide KW - Sintering KW - Microstructure KW - Mechanical properties PY - 2018 DO - https://doi.org/10.1016/j.ijrmhm.2017.12.013 SN - 0263-4368 VL - 72 SP - 63 EP - 70 PB - Elsevier Science CY - Amsterdam AN - OPUS4-43582 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emmerling, Franziska T1 - In situ investigations of mechanochemical reactions N2 - Mechanochemistry is increasingly used for synthesizing soft matter materials including metal organic compounds and cocrystals.1,2 The ever-increasing interest in this method is contrasted by a limited mechanistic understanding of the mechanochemical reactivity and selectivity. Time-resolved in situ investigations of milling reactions provide direct insights in the underlying mechanisms.3,4 We recently introduced a setup enabling in situ investigation of mechanochemical reactions using synchrotron XRD combined with Raman spectroscopy (Fig.1a) The specific combination allows to study milling processes comprehensively on the level of the molecular and crystalline structure and thus obtaining reliable data for mechanistic studies. In this talk I will discuss our recent results investigating the formation of (polymorphic) cocrystals.6-7 First investigations of a mechanochemical synthesis under controlled temperature (Fig 2a) which allow determining the activation barrier are presented.8 Furthermore, in situ Raman spectroscopy coupled with thermography revealed a low temperature increase during milling reactions due to the mechanical impact and clear temperature increases as a result of the reaction heat. T2 - Kolloquium Anorganische und Analytische Chemie Universität Freiburg CY - Freiburg, Germany DA - 20.12.2017 KW - In situ KW - Mechanochemistry KW - Rietveld PY - 2017 AN - OPUS4-43566 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emmerling, Franziska T1 - In situ investigations of mechanochemical syntheses: New insights in formation pathways N2 - Mechanochemistry is increasingly used for synthesizing soft matter materials including metal organic compounds and cocrystals.1,2 The ever-increasing interest in this method is contrasted by a limited mechanistic understanding of the mechanochemical reactivity and selectivity. Time-resolved in situ investigations of milling reactions provide direct insights in the underlying mechanisms.3,4 We recently introduced a setup enabling in situ investigation of mechanochemical reactions using synchrotron XRD combined with Raman spectroscopy (Fig.1a) The specific combination allows to study milling processes comprehensively on the level of the molecular and crystalline structure and thus obtaining reliable data for mechanistic studies. In this talk I will discuss our recent results investigating the formation of (polymorphic) cocrystals. T2 - CF@Bo2017 Crystal Forms Bologna 2017 CY - Bologna, Italy DA - 04.06.2017 KW - Mechanochemistry PY - 2017 AN - OPUS4-43567 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zerbst, Uwe T1 - IBESS - an integral method for fracture mechanics-based determination of the fatigue strength of weldments N2 - The paper provides an overview on the results of a German cluster project on the use of fracture mechanics to the determination of the fatigue strength of weldments with fatigue cracks originating at the weld toes. The approach includes (a) a concept for short crack propagation for which the common K concept is not applicable and the crack closure effects are still being gradually build-up, (b) a method for determining fatigue life relevant initial crack sizes as they are needed in any fracture mechanics analysis and (c) multiple cracking and crack coalescence at load levels higher than the endurance limit. The analyses are stochastically performed. Both, the endurance limit as defined for 107 loading cycles and the finite life branch of the S-N curve are determined. Besides a brief introduction into the approach, a wide range of validation examples is presented. These comprise different weldment types (butt welds, cross joints and longitudinal stiffened plates), two steels of quite different strengths, different weld geometries due to different welding techniques (TIG, MAG), as-welded and stress relieved welds and different stress ratios varying from R = -1 to R = 0.5. T2 - Vortrag beim TWI (Welding Institute) CY - Great Abington, Cambridge, UK DA - 06.06.2017 KW - Fracture mechanics KW - S-N curve KW - Weldments PY - 2017 AN - OPUS4-43771 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bresch, Sophie T1 - Einfluss der Pulversynthese auf die Eigenschaften thermoelektrischer Oxide N2 - Calciumcobaltit und Calciummanganat gehören zu den vielversprechendsten thermoelektrischen Oxiden im Temperaturbereich zwischen 600 °C und 800 °C an Luft. Mittels thermoelektrischer Generatoren kann ein Temperaturgradient direkt in elektrische Leistung umgewandelt werden. Für die kostengünstige Pulverherstellung von Funktionsmaterialien wird im industriellen Maßstab meist die Festphasenreaktion (bzw. Kalzinierung) verwendet. Da es sich dabei um einen Hochtemperaturprozess handelt, ist diese Kalzinierung sehr energieintensiv. In der Literatur werden sehr unterschiedliche Prozessbedingungen zur Pulversynthese thermoelektrischer Oxide genutzt. Soweit dem Autor bekannt, ist keine systematische Untersuchung des Einflusses der Pulversynthesebedingungen auf die thermoelektrischen Eigenschaften publiziert. Deshalb wurde eine systematische Untersuchung des Einflusses der Pulversynthesebedingungen (Temperatur, Haltezeit, Partikelgröße, Wiederholungen) auf die thermoelektrischen Eigenschaften von Calciumcobaltit und Calciummanganat durchgeführt. Es konnte gezeigt werden, dass sich ein höherer Energieeintrag während der Kalzinierung negativ auf die thermoelektrischen Eigenschaften auswirkt. T2 - Seminar des Lehrstuhls für Funktionsmaterialien CY - Universität Bayreuth, Bayreuth, Germany DA - 12.01.2018 KW - Kalzinierung KW - Thermoelektrika KW - Calciummanganat KW - Calciumcobaltit PY - 2018 AN - OPUS4-43772 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nolde, Moana A1 - Lohrer, Christian T1 - Praktische Prüfungsinhalte und-ansätze aus der Sicht der BAM N2 - Vorstellung eines Vorschlages für ein 4-stufiges Prüfungskonzept der Marktüberwachungsbehörden T2 - Informationsveranstaltung zum 5. SprengÄndG CY - Kassel, Germany DA - 27.09.2017 KW - Marktüberwachung KW - Pyrotechnische Gegenstände KW - Konformitätsbewertung KW - Prüfung PY - 2017 AN - OPUS4-43758 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nolde, Moana A1 - Lohrer, Christian T1 - Praktische Prüfungsinhalte und -ansätze aus der Sicht der BAM N2 - Vorstellung eines Vorschlages für ein 4-stufiges Prüfungskonzept der Marktüberwachungsbehörden T2 - Marktüberwachung nach dem Sprengstoffrecht - Fortbildung der zuständigen Beschäftigen CY - Duisburg, Germany DA - 16.10.2017 KW - Marktüberwachung KW - Pyrotechnische Gegenstände KW - Konformitätsbewertung KW - Prüfung PY - 2017 AN - OPUS4-43759 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bonse, Jörn A1 - Seuthe, T. A1 - Grehn, M. A1 - Eberstein, M. A1 - Rosenfeld, A. A1 - Mermillod-Blondin, A. T1 - Time-resolved microscopy of fs-laser-induced heat flows in glasses N2 - Time-resolved phase-contrast microscopy is employed to visualize spatio-temporal thermal transients induced by tight focusing of a single Ti:sapphire fs-laser pulse into a solid dielectric sample. This method relies on the coupling of the refractive index change and the sample temperature through the thermo-optic coefficient dn/dT. The thermal transients are studied on a timescale ranging from 10 ns up to 0.1 ms after laser excitation. Beyond providing direct insights into the laser–matter interaction, analyzing the results obtained also enables quantifying the local thermal diffusivity of the sample on a micrometer scale. Studies conducted in different solid dielectrics, namely amorphous fused silica (a-SiO2), a commercial borosilicate glass (BO33, Schott), and a custom alkaline earth silicate glass (NaSi66), illustrate the applicability of this approach to the investigation of various glassy materials. KW - Femtosecond laser KW - Phase-contrast microscopy KW - Heat diffusion KW - Glasses PY - 2018 DO - https://doi.org/10.1007/s00339-017-1465-5 SN - 0947-8396 SN - 1432-0630 VL - 124 IS - 1 SP - 60, 1 EP - 6 PB - Springer-Verlag AN - OPUS4-43739 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fontana, Patrick A1 - Miccoli, Lorenzo A1 - Grünberg, U. T1 - Experimental investigations on the initial shear strength of masonry with earth mortars N2 - In this paper, a comparative study on the initial shear strength of masonry with earth mortars is presented. Triplet tests were carried out to characterise the shear bond strength of five different types of earth mortar, three purely mineral and two with vegetable additives (wood and straw chaff), using calcium silicate blocks. In spite of their lower bulk densities, mortars with chaffs reached a value of compressive strength comparable to the values shown by the purely mineral mortars. The characteristic initial shear strengths of all the tested earth mortars were between two and five times higher than the minimum values for initial shear strengths required by standards. To assess the influence of blocks pre-wetting, a comparison between calcium silicate blocks and earth blocks was performed to evaluate the results obtained from the standard test procedure compared to the more common practice of using earth mortars in combination with earthen blocks. KW - Earth mortar KW - Sand-lime block KW - Earth block KW - Initial shear strength KW - Shear bond test KW - Masonry KW - Triplet test PY - 2018 DO - https://doi.org/10.1504/IJMRI.2018.10009831 SN - 2056-9459 SN - 2056-9467 VL - 3 IS - 1 SP - 34 EP - 49 PB - Inderscience Enterprises Ltd. CY - Olney, Bucks AN - OPUS4-43692 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reinsch, Stefan T1 - Surface-induced Crystallization of Glass N2 - Up to now, the mechanisms of surface nucleation and surface-induced texture formation are far from being understood. Corresponding phenomena are discussed hypothetically or even controversial, and related studies are restricted to very few glasses. In this talk the state of the art on mechanisms of surface nucleation are summarized. On one hand, mechanical damaged surfaces show high nucleation activity, at which the nucleation occurs at convex tips and edges preferentially. On the other hand, solid foreign particles are dominant nucleation sites at low damaged surfaces. They enable nucleation at temperatures even far above Tg. The nucleation activity of the particles is substantially controlled by their thermal and chemical durability. But no systematic studies on initially oriented crystal growth or nucleation from defined active nucleation sites have been pursued, so far. Therefore, the main objective of a just started project is to advance the basic understanding of the mechanisms of surface-induced microstructure formation in glass ceramics. We shall answer the question whether preferred orientation of surface crystals is the result of oriented nucleation or caused by other orientation selection mechanisms acting during early crystal growth. In both cases, crystal orientation may be caused by the orientation of the glass surface itself or the anisotropy and orientation of active surface nucleation defects. As a first attempt we focused on possible reorientation of separately growing surface crystals during early crystal growth. First results show clear evidence that separately growing crystals can reorient themselves as they are going to impinge each other. T2 - Glasforum der Deutschen Glastechnischen Gesellschaft (DGG) CY - Würzburg, Germany DA - 11.06.2018 KW - Crystallization KW - Silicate Glasses KW - Surface Nucleation PY - 2018 AN - OPUS4-45593 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Breitfeld, Steffen A1 - Scholz, G. A1 - Emmerling, Franziska A1 - Kemnitz, E. T1 - BaF-benzenedicarboxylate: the first mechanochemical N2 - Anewbariumcoordination polymer, BaF-benzenedicarboxylate (BaF(p-BDC)0.5), with fluorine directly coordinated to the metal cation, was prepared by mechanochemical synthesis routes. Phase-pure BaF-benzenedicarboxylate was synthesized by milling starting either from barium hydroxide or from Barium acetate as sources for barium cations. In both cases, the second reactant was 1,4-benzenedicarboxylic acid (H2(p-BDC)). Ammonium fluoride was used as fluorinating agent directly at milling. This is the first mechanochemical synthesis of coordination polymers where fluorine is directly coordinated to the metal cation. Following the second possibility, barium acetate fluoride (Ba(OAc)F) is formed as ntermediate product after milling, and the new coordination polymer is accessible only after washing with water and dimethyl sulfoxide. The new compound BaF(p-BDC)0.5 was characterized by X-ray powder diffraction, FTIR-, and 19F, 1H-13C CP MAS NMR spectroscopies, DTA-TG, and elemental Analysis. KW - Milling KW - MOF PY - 2018 DO - https://doi.org/10.1007/s10853-018-2331-3 SN - 0022-2461 VL - 53 IS - 19 SP - 13682 EP - 13689 PB - Springer AN - OPUS4-45677 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Giovannelli, F. A1 - Chen, Cong A1 - Díaz-Chao, P. A1 - Guilmeau, E. A1 - Delorme, F. T1 - Thermal conductivity and stability of Al-doped ZnO nanostructured ceramics N2 - Pure and Al-doped ZnO powders have been sintered by Spark Plasma Sintering. Al doping allows the ceramics to reach a relative density greater than 90% at a sintering temperature of 500°C. The morphology of powder nanoparticles impacts the final grain size of the sintered bulk compounds. A ceramic sintered from isotropic nanoparticles of 30 nm in diameter can reach an average grain size of 110 nm, whereas a ceramic sintered from platelets and isotropic nanoparticles exhibits an average grain size in the submicrometric range. The influence of ceramic grain size on the thermal conductivity has been investigated. It shows that substantial decrease of the grain size from several microns down to 100 nm reduces the thermal conductivity from 29.5 to 7.8 W/m K at 100°C. The stability of nanostructured ceramic has also been checked. After SPS, an annealing at 500°C in air also leads to grain growth. KW - Spark plasma sintering KW - Oxide KW - Thermal conductivity KW - Nanostructuring PY - 2018 DO - https://doi.org/10.1016/j.jeurceramsoc.2018.07.032 SN - 0955-2219 VL - 38 IS - 15 SP - 5015 EP - 5020 PB - Elsevier Science CY - Amsterdam AN - OPUS4-45740 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lehmann, Jens A1 - Leonhard, H. T1 - More certainty in corrosion prevention N2 - Protective passive coatings of stainless-steel piping systems and tanks in chemical plants are at risk – and not only from the harsh conditions prevalent during production operations. Even in new systems, defects can be caused by grinding or by incomplete removal of temper colours after welding. TÜV SÜD Chemie Service participated in the assessment of a rapid test for corrosion developed by the German Institute for Materials Research and Testing (Bundesanstalt für Materialforschung und -prüfung, BAM). In only 15 minutes, KorroPads deliver valid information about the condition of passive coatings on material surfaces. KW - Nichtrostender Stahl KW - Korrosionsschnelltest KW - KorroPad KW - Passivschicht PY - 2018 UR - http://digital.processingmagazine.com/July2018#&pageSet=11 SN - 0896-8659 VL - 31 IS - 07 SP - 20 EP - 21 PB - Endeavor Business Media CY - Birmingham, Alabama AN - OPUS4-45722 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dieck, S. A1 - Ecke, M. A1 - Fritsch, S. A1 - Rosemann, Paul A1 - Wagner, M. A1 - Halle, T. T1 - SD effect in martensitic stainless steel under Q&P heat treatment condition N2 - The quenching and partitioning (Q&P) heat treatment enables a higher deformability of high strength martensitic steels. The Q&P heat treatment was applied on the martensitic stainless steel 1.4034 (X46Cr13) to study the influence of partitioning time. Therefore, extensive characterizations of the mechanical properties, focussing on the materials behaviour under different mechanical load scenarios, were performed. A comprehensive analysis of the microstructural evolution was per-formed for different heat treatment and mechanical loading states. A complete solution of chromium carbides was detected to be a first requirement for successful Q&P heat treatment. The comparison of common quenching and tempering with the Q&P heat treatment verifies the extensively enhanced materials strength whereat the formability is still acceptable. The microstructural reason was detected to be an increasing aus-tenite fraction due to austenite reversion at subgrain boundaries of martensite besides the stabilising of retained austenite. Further a distinctive strength differential effect was observed. T2 - 11th European Symposium on Martensitic Transformations CY - Metz, France DA - 27.08.2018 KW - Martensitic stainless steels KW - Heat treatment KW - EBSD KW - Quenching and partitioning KW - TRIP PY - 2018 AN - OPUS4-45803 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schulte, Petra T1 - Physikalische Gefahren: Einstufungskriterien, Prüfmethoden, Vergleich mit Gefahrgutvorschriften N2 - Vorgehensweise und Verfahren für die Validierung von Informationen zur Bewertung der Eigenschaften von Stoffen und Gemischen, die zu einer Einstufung und Kennzeichnung der physikalischen Gefahren nach der CLP-Verordnung (Verordnung (EG) Nr. 1272/2008) führen. T2 - GHS/CLP Basisseminar - Einstufen und Kennzeichnen mit dem GHS (CLP-Verordnung) CY - Wolfsburg, Germany DA - 24.04.2018 KW - Einstufung KW - Kennzeichnung KW - GHS KW - CLP KW - Gefahrenklassen PY - 2018 AN - OPUS4-45806 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schulte, Petra T1 - Keine (experimentellen) Daten zu den physikalischen Gefahren vorhanden?! N2 - Biozidprodukte unterliegen einer Zulassungspflicht, bevor sie verkauft oder angewendet werden dürfen. Zulassungsanträgen für Biozidproduktfamilien sowie für in-situ-Systeme müssen als IUCLID-Dossiers eingereicht werden. Hierfür müssen bestimmte Informationsanforderungen zur Bewertung der Gefahren vorgelegt werden. Wenn jedoch keine experimentellen Daten ermittelt wurden, muss eine valide Begründung für den Datenverzicht vorgelegt werden. Für die physikalischen Gefahren wird das „waiving of testing“ vorgestellt, insbesondere wird die Vorgehensweise in IUCLID erläutert. T2 - Dossiererstellung im Biozid-IUCLID - Im Fokus: Biozidproduktfamilien und in-situ-Systeme CY - Berlin, Germany DA - 12.06.2018 KW - Biozidprofuktfamilie KW - In-situ-System KW - IUCLID-Dossier KW - Data waiving KW - CLP KW - ECHA KW - Expert judgement PY - 2018 AN - OPUS4-45807 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schulte, Petra T1 - Kritische Bewertung der Prüfergebnisse in chemikalienrechtlichen Verfahren: Wie agiert die Behörde? Welche Folgen haben die Ergebnisse für die Rechtsetzung? N2 - Mit nicht-konformen oder schlecht dokumentierten Prüfergebnissen können weder Behörden noch Unternehmen etwas anfangen. Belastbare und eindeutige Informationen aus den Registrierungsdossiers sind entscheidend, damit industrielle und gewerbliche Verwender der Stoffe das Gefahrenpotenzial einschätzen und ggf. Maßnahmen zum Schutz von Menschen und Umwelt treffen können. Darüber hinaus benötigen die Behörden verlässliche Daten aus den Registrierungen, um ihrer Verantwortung bei der Identifizierung regulierungsbedürftiger Stoffe nachkommen zu können. T2 - Behörden-Erfahrungsaustausch CY - Berlin, Germany DA - 04.06.2018 KW - Prüfmethode KW - Einstufung KW - REACH KW - CLP KW - IUCLID KW - ECHA KW - OECD PY - 2018 AN - OPUS4-45808 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Genga, R. M. T1 - Mechanical and machining properties of laser peened NbC cermets during face-milling of grey cast iron N2 - In the present work it was shown the improvement of cermet tool life which can be achieved by refinement of the microstructure to give increased hardness and by introducing resisdual stress by laser peening for increased toughness. T2 - 7th International Conference on Laser Peening and Related Phenomena CY - Singapore, Malaysia DA - 17.06.2018 KW - NbC cermets KW - Cutting tools KW - Hardness PY - 2018 AN - OPUS4-45849 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Griepentrog, Michael T1 - Towards the standardization of dynamic instrumented indentation testing N2 - Nowadays the Instrumented Indentation Testing (IIT) is one of the most commonly used methods to determine the mechanical properties of materials in the nano range. This method is already extensive standardized in EN ISO 14577 part 1-4. Because of the great interest of researchers and industries in investigations of time depending material behavior mostly all suppliers of IIT equipment are offering the possibility of dynamic testing. Realizing this development ISO/TC 164/SC3 Hardness Testing has proposed to start the new standardization project “Linear elastic dynamic instrumented indentation testing DIIT”. The development of this standard is accompanied by the first international intercomparing exercise comparing results of dynamic instrumented indentation testing from testing machines using different hardware solutions and different models for data evaluation. The draft of part 5 of ISO 14577 “Linear elastic dynamic instrumented indentation testing DIIT” specifies verification and calibration of testing machines for carrying out the measurement of the dynamic material response when an oscillatory force or displacement, with amplitudes small in comparison to the prescribed target values, is imparted to the indenter while the indenter is continuously loaded to a prescribed target load or target depth or while the load or displacement is held constant at a prescribed target value. In case of a material showing plastic-elastic behavior, the measured dynamic response is used for continuous evaluation of the dynamic stiffness of the contact as a function of depth and frequency. Using the dynamic stiffness of the contact a reduced dynamic modulus will be calculated. In case of a material showing visco-elastic behavior from the measured dynamic response also the dynamic contact damping coefficient as function of depth and frequency is evaluated continuously. Using dynamic contact stiffness and dynamic contact damping coefficient reduced lost and storage modulus for visco-elastic materials will be calculated. The main normative requirements of the draft will be presented and discussed in the light of the first results of the intercomparing excise. T2 - IIW6, International Indentation Workshop 6 CY - Sapporo, Japan DA - 02.07.2018 KW - ISO 14577 KW - Instrumented indentation testing KW - Nanoindentation KW - IIT KW - Mechanical properties KW - Dynamic testing KW - Visco-elastic KW - Loss module KW - Storage module PY - 2018 AN - OPUS4-45850 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias T1 - Cutting tool materials niobium carbide (NbC) substituting tungsten carbide and cermets N2 - The present paper illuminates the metallurgical progress on niobium carbide based hard metal developments, which are characterized by: a.) the substitution of cobalt binder by nickel, b.) the change from SPS to conventional sintering and c.) by switching from lab to pilot scale. The toughness was increased in the frame of these developments without loosening the hardness level. The hardness-toughness profile of NbC grades match those of WC and cermet grades. Apart from the aforementioned parameters, the properties depend from the powder processing and sintering conditions. The functional profile of nickel and NiMo bonded NbC versus cobalt bondedWC grades bonded by cobalt and nickel are benchmarked under dry sliding wear (T= 22/400°C; v= 0,1-10 m/s), abrasive wear (G65) and under dry turning and dry milling against different work piece alloys (C45E, 42CrMo4, 300WA, GG35, AlSi9Cu4Mg). The different elements explaining the wear resistance of NbC over WC will be illuminated. T2 - 73rd STLE Annual Meeting and Exhibition CY - Minneapolis, Minnesota, USA DA - 20.05.2018 KW - NbC KW - Cutting tool KW - Machining PY - 2018 AN - OPUS4-45852 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias T1 - Tribology in hot steam for energy recovery N2 - The steam technology has attracted attention for recovering energy from waste heat in transportation systems. 40% of the calorific value of the fuel is wasted through the tailpipe. The use of waste heat recovery systems (WHRS) in cars and especially in trucks corresponds to possible energy savings in terms of less fuel consumption in the range of 7 – 18 %. This relates not only to the savings of fuel but also to the non-production of green house gas CO2. Steam expander form tribosystems, which can´t be lubricated with oils, as hot steam hydro-cracks these fluids. Suited tribomaterials as well as their tribo-oxidatively reaction layers must be first steam degradation resistant and for the tribotesting of such candidate material, tribological testing devices for a hot steam environment are needed. Not much is known so far about the tribological properties of any material system running under pressurized hot steam conditions. For these reasons and for being able to evaluate tribological properties in hot steam, BAM has developed and built a new and sealed tribometer for hot steam allowing evaluating tribological properties up to 700°C and 10 bars in gaseous atmospheres like hot steam or ethanol. Experimental results on the wear of self-mated aluminum oxide and MgO-ZrO2 couples show that friction as well as wear is largely determined by the above mentioned hydro-thermal conditions. In this system the presence of water and its amount available in the system either in liquid or in gaseous form plays a key role for wear behavior and can beneficial. Ethanol and/or water-ethanol mixtures can form beneficial tribofilms, also on specific diamond-like carbon films. T2 - 73rd STLE Annual Meeting and Exhibition CY - Minneapolis, Minnesota, USA DA - 20.05.2018 KW - Tribology KW - Hot steam KW - Tribometer PY - 2018 AN - OPUS4-45853 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias T1 - Niobium carbide NbC as cutting tool material and for wear protection N2 - The present paper illuminates the metallurgical progress on niobium carbide based hard metal developments, which are characterized by: a.) the substitution of cobalt binder by nickel, b.) the change from SPS to conventional sintering and c.) by switching from lab to pilot scale. The toughness was increased in the frame of these develop¬ments without loosening the hardness level. Stoichiometric and sub-stoichiometric, submicron NbC powders were used. The hardness-toughness profile of NbC grades match those of WC and cermet grades. Apart from the aforementioned parameters, the properties depend from the powder processing and sintering conditions. The functional profile of NbC and WC grades bonded by cobalt and nickel are benchmarked by 4-point bending strength, elastic moduli and hot hardness until 1000°C, dry sliding wear (T= 22/400°C; v= 0,1-10 m/s), abrasive wear (G65) and cutting performances under emulsion and coolant-free turning and milling against different alloys (C60, 100Cr6, 42CrMo4, X90CrMoV18, 300WA, GG35). T2 - 42nd International Conference and Exposition on Advanced Ceramics and Composites CY - Daytona Beach, FL, USA DA - 21.01.2018 KW - NbC KW - Cutting tools KW - Wear PY - 2018 AN - OPUS4-45854 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Taketa, I. A1 - Kalinka, Gerhard A1 - Gorbatikh, L. A1 - Lomov, S. A1 - Verpoest, I. T1 - Influence of cooling rate on the properties of carbon fiber unidirectional composites with polypropylene, polyamide 6, and polyphenylene sulfide matrices N2 - The longitudinal and transverse strength of three unidirectional thermoplastic prepreg systems: carbon fiber/polypropylene (CF/PP), polyamide 6 (CF/PA6), and polyphenylene sulfide (CF/PPS) are studied and analytical formulas are proposed for the estimation of matrix and fiber/matrix interface properties from composites properties. Since the matrices are semi-crystalline thermoplastics, the influence of cooling rate on the strength is statistically evaluated. While the 0° tensile strength is found to be independent of the cooling rate, the 90° tensile strength is strongly influenced by the matrix type and cooling rate. The matrix modulus increases as the cooling rate is decreased; the degree of crystallinity also increases. The matrix residual stress, interfacial shear strength, and mode II interlaminar fracture toughness are also found to depend on the cooling rate, with the trends different for different matrices. KW - Matrix residual stress KW - Thermoplastic prepreg KW - Unidirectional composites KW - Cooling rate KW - Interfacial strength PY - 2020 DO - https://doi.org/10.1080/09243046.2019.1651083 SN - 0924-3046 SN - 1568-5519 N1 - Die originale japanische Version des Artikels erschien in: Journal of the Japan Society for Composite Materials, Jg. 44, Nr. 4 (2018), S. 123-128. - The original Japanese version of the article was published in: Journal of the Japan Society for Composite Materials, vol. 44, no. 4 (2018), pp. 123-128. VL - 29 IS - 1 SP - 101 EP - 113 PB - Taylor & Francis CY - London AN - OPUS4-45433 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hilgenberg, Kai T1 - Anlagen zur Additiven Fertigung und Einfluss auf die Bauteilqualität N2 - Kurzüberblick zur AM-Anlagentechnik bei metallischen Werkstoffen und Betriebseinflüssen auf die Bauteilqualität am Beispiel Selective-Laser-Melting T2 - Round-Table Zertifizierung additiv gefertigter Druckgeräte CY - Berlin, Germany DA - 04.07.2018 KW - Additive Fertigung KW - Anlagen PY - 2018 AN - OPUS4-45437 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lugovtsova, Yevgeniya A1 - Bulling, Jannis A1 - Prager, Jens A1 - Boller, C. T1 - Efficient modelling of guided ultrasonic waves using the Scaled Boundary FEM towards SHM of composite pressure vessels N2 - The Scaled Boundary Finite Element Method (SBFEM) is a semi-analytical method that shows promising results in modelling of guided ultrasonic waves. Efficiency and low computational cost of the method are achieved by a discretisation of the boundary of a computational domain only, whereas for the domain itself the analytical solution is used. By means of the SBFEM different types of defects, e.g. cracks, pores, delamination, corrosion, integrated into a structure consisting of anisotropic and isotropic materials can be modelled. In this contribution, the SBFEM is used to analyse the propagation of guided waves in a structure consisting of an isotropic metal bonded to anisotropic carbon fibre reinforced material. The method allows appropriate wave types (modes) to be identified and to analyse their interaction with different defects. Results obtained are used to develop a structural health monitoring system for composite pressure vessels used in automotive and aerospace industries. T2 - 9th European Workshop on Structural Health Monitoring (EWSHM) CY - Manchester, UK DA - 10.07.2018 KW - Structural Health Monitoring KW - Pressure tanks KW - Hydrogen storage KW - Finite Element Modelling KW - Composites PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-454859 SP - 1 EP - 7 AN - OPUS4-45485 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Prager, Jens T1 - Efficient modelling of guided ultrasonic waves using the Scaled Boundary FEM towards SHM of composite pressure vessels N2 - The Scaled Boundary Finite Element Method (SBFEM) is a semi-analytical method that shows promising results in modelling of guided ultrasonic waves. Efficiency and low computational cost of the method are achieved by a discretisation of the boundary of a computational domain only, whereas for the domain itself the analytical solution is used. By means of the SBFEM different types of defects, e.g. cracks, pores, delamination, corrosion, integrated into a structure consisting of anisotropic and isotropic materials can be modelled. In this contribution, the SBFEM is used to analyse the propagation of guided waves in a structure consisting of an isotropic metal bonded to anisotropic carbon fibre reinforced material. The method allows appropriate wave types (modes) to be identified and to analyse their interaction with different defects. Results obtained are used to develop a structural health monitoring system for composite pressure vessels used in automotive and aerospace industries. T2 - 9th European Workshop on Structural Health Monitoring (EWSHM) CY - Manchester, UK DA - 10.07.2018 KW - Structural Health Monitoring KW - Pressure tanks KW - Hydrogen storage KW - Finite Element Modelling KW - Composites PY - 2018 AN - OPUS4-45486 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Prager, Jens T1 - Efficient modelling of guided ultrasonic waves using the Scaled Boundary FEM towards SHM of composite pressure vessels N2 - The Scaled Boundary Finite Element Method (SBFEM) is a semi-analytical method that shows promising results in modelling of guided ultrasonic waves. Efficiency and low computational cost of the method are achieved by a discretisation of the boundary of a computational domain only, whereas for the domain itself the analytical solution is used. By means of the SBFEM different types of defects, e.g. cracks, pores, delamination, corrosion, integrated into a structure consisting of anisotropic and isotropic materials can be modelled. In this contribution, the SBFEM is used to analyse the propagation of guided waves in a structure consisting of an isotropic metal bonded to anisotropic carbon fibre reinforced material. The method allows appropriate wave types (modes) to be identified and to analyse their interaction with different defects. Results obtained are used to develop a structural health monitoring system for composite pressure vessels used in automotive and aerospace industries. T2 - 9th European Workshop on Structural Health Monitoring (EWSHM) CY - Manchester, UK DA - 10.07.2018 KW - Structural Health Monitoring KW - Pressure tanks KW - Hydrogen storage KW - Finite Element Modelling KW - Composites PY - 2018 AN - OPUS4-45487 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Release of heavy metals from alloys used in drinking water: How to test and evaluate materials N2 - Die Methodik der Prüfung und Bewertung von metallenen Werkstoffen für den Gebrauch in Trinkwasser wird beschrieben und erläutert. Die Philosophie der Zulassung wird dargestellt. N2 - The method of testing and evaluation of metals in contact with drinking water is described and elaborated. The philosophy of approval is delineated. T2 - Corrosion Prevention Balkan CY - Plovdiv, Bulgaria DA - 28.06.2018 KW - Metals hygienic assessment release PY - 2018 AN - OPUS4-45488 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maierhofer, Christiane A1 - Krankenhagen, Rainer A1 - Röllig, Mathias A1 - Heckel, Thomas A1 - Brackrock, Daniel A1 - Gaal, Mate T1 - Quantification of impact damages in CFRP and GFRP structures with thermography and ultrasonics N2 - The extent of damage caused by impacts in fibre reinforced composites depends on the energy of the impacts, on the velocity and the shape of the impacting body, on the material and structure of the composite and on the geometry of the structure. Here, mainly the thickness of the component is essential. The non-destructive evaluation of these damages can be carried out using both ultrasound and active thermography methods. A comparison of the detection sensitivity of these methods for the different damages is carried out in this paper depending on the fibre composite material used (CFRP and GFRP), the thickness of the material and the impact energy. The NDT methods used after the damage are supplemented by thermographic measurements with high temporal resolution, which were already recorded during the impact. T2 - 14th Quantitative InfraRed Thermography Conference CY - Berlin, Germany DA - 25.06.2018 KW - Active thermography KW - Passive thermography KW - Ultrasonics KW - CFRP KW - GFRP KW - Impact PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-454952 UR - http://www.qirt.org/archives/qirt2018/papers/126.pdf DO - https://doi.org/10.21611/qirt.2018.126 SP - 933 EP - 940 PB - DGZfP e. V. AN - OPUS4-45495 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ogle, Kevin T1 - Copper alloy dealloying: Kinetics and mechansims by atomic emission spectroelectrochemistry N2 - The elemental dissolution of Cu-Zn alloys was investigated as a function of Zn content ranging from 0 to 45 wt%. Atomic emission spectroelectrochemistry (AESEC) was utilized to directly monitor Cu2+ and Zn2+ release, oxide growth, and the enrichment of Cu metal as function of time during potentiodynamic experiments. It was determined that Cu dissolution undergoes a simultaneous mechanism of Cu2O formation and Cu2+ release. The addition of Zn in Cu-Zn alloy does not measurably change the dissolution mechanism of Cu2+ and the rate of aqueous Cu2+ was only dependent on the potential. Zn dissolution was however blocked by the formation of a Cu(0) film which shifted the Zn dissolution in the anodic direction. T2 - Eurocorr 2018 CY - Krakaw, Poland DA - 10.09.2018 KW - Dealloying KW - Copper KW - Brass KW - Drinking water PY - 2018 AN - OPUS4-46165 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weltschev, Margit A1 - Hoffmann, Gabi T1 - Untersuchungen des Schädigungsgrades von Polyethylenformstoffen als Werkstoffe von Heizöllagerbehältern nach einer Nutzungsdauer > 30 Jahre T1 - Investigations on the degree of damage of polyethylene grades of heating oil storage tanks after a service life in excess of 30 years N2 - Heizöllagerbehälter aus Polyethylenformstoffen werden seit Beginn der 70-iger Jahre in Deutschland hergestellt. Die Hersteller empfehlen zur Gewährleistung der Sicherheit nach Ablauf von 30 Jahren den Ersatz dieser Behälter. Polyethylenformstoffe unterliegen im Laufe ihrer Nutzungsdauer der Alterung durch die Veränderung ihrer Eigenschaften. Das Ausmaß der Alterung und die Art des Abbauvorganges hängen im Wesentlichen vom chemischen Abbau des Polyethylens, der Wanddicke des Behälters und den Umgebungsbedingungen ab. Bisher lagen keine Untersuchungen zum Langzeitverhalten der Polyethylenformstoffe vor, insbesondere nach einer Nutzungsdauer der Tanks über 30 Jahre. Ziel der Untersu-chungen war, den tatsächlichen Schädigungsgrad der Polyethylenformstoffe im Vergleich zu den unbelasteten Formstoffen zu ermitteln. Da die BAM bis Mitte der 90-iger Jahre für die Prüfungen und Gutachten zur Zulassung dieser Behälter zuständig war, sind die Werkstoffdaten noch vorhanden. Als Untersuchungsmethoden wurden die Bestimmung der Schmelze-Masse-Fließrate (MFR) und die Fourier-Transformation-IR-Spektroskopie (FTIR) von Tankausschnitten aus dem Bereich des Bodens, des Mantels und des Daches von 10 ausgesonderten Behältern aus den Polyethylenformstoffen A und B herangezogen. Die Messungen der MFR der Tankaus-schnitte aus diesen Bereichen zeigten Unterschiede in den Werten in Abhängigkeit vom Ge-wicht (5 kg oder 21,6 kg), welches eingesetzt wurde. Eine Abnahme der MFR-Werte wurde für die größere Anzahl der Tankwandungsausschnitte aus dem Formstoff B nach einer Lebensdauer der Tanks > 30 Jahre gemessen. Dieser Formstoff wurde hauptsächlich durch innere Alterung infolge Vernetzungen, Verzweigungen und Weichmacherverlust und weniger durch oxidativen Abbau geschädigt. Die FTIR-Messungen der Proben aus dem Bereich des Bodens und des Mantels der Tanks zeigten, dass die Intensität der asymmetrischen/symmetrischen CH2 -Streckschwingungen im Bereich: 2800 - 2900 cm-1 und der CH2 -Biegeverformungsschwingung bei 1400 cm-1 aufgrund von Kettenspaltungen zugenommen haben. Die Intensität der Carbonylstreckschwingung C=O bei 1740 cm-1 ist niedrig. Sie ist ein Maß für die Oxidation des Polymerwerkstoffes. KW - Heizöllagerbehälter KW - Polyethylen KW - Schädigungsgrad KW - Schmelze-Masse-Fließrate KW - FTIR PY - 2018 DO - https://doi.org/10.3139/120.111231 SN - 0025-5300 VL - 60 IS - 10 SP - 1013 EP - 1020 PB - Carl Hanser Verlag GmbH & Co. KG CY - München AN - OPUS4-46167 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias T1 - Machining with niobium carbide based tools N2 - The presentation deals about Niobium Carbide, its location, mine, products, uses, consumtion, and its tribological properties like micro-hardness, density and elastic-modulus. T2 - 59. Tribologie-Fachtagung 2018 CY - Göttingen, Germany DA - 24.09.2018 KW - Niobium carbide KW - NbC KW - Machining KW - Hardness PY - 2018 AN - OPUS4-46168 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias T1 - Machining with niobium carbide based tools N2 - The present work deals with Niobcarbid (NbC). Strategic reflections on tungsten carbide and more and more stringent toxicological restrictions for cobalt associated for both with spiraling stock market prices have attracted recently some attention for Niobium carbide as a substitute for tungsten carbide in machining. T2 - 59. Tribologie-Fachtagung CY - Goettingen, Germany DA - 24.09.2018 KW - Hard tungsten KW - Semi-finishing KW - Niobium carbide KW - Friction KW - Wear KW - NbC KW - Hard metal KW - Cobalt KW - Nickel KW - Fe3Al PY - 2018 SN - 978-3-9817451-3-9 SP - 48/1 EP - 48/11 AN - OPUS4-46170 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias T1 - Tailoring the functional profile of niobium carbide (NbC) as cutting tool materials and for wear protection N2 - The present work deals with Niobcarbid (NbC). Strategic reflections on tungsten carbide and more and more stringent toxicological restrictions for cobalt associated for both with spiraling stock market prices have attracted recently some attention for Niobium carbide as a substitute for tungsten carbide in machining. T2 - WORLDPM2018 CY - Beijing, China DA - 16.09.2018 KW - Niobium carbide KW - NbC KW - Machining KW - Hard turning KW - Cobalt KW - Nickel PY - 2018 AN - OPUS4-46198 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Huang, S. A1 - Vleugels, J. A1 - Cannizza, E. A1 - Woydt, Mathias A1 - Liu, Z. A1 - Mohrbacher, H. T1 - Niobium carbide based cermets with secondary carbide and carbonitride addition N2 - In this study, the influence of Ni binder content and carbide/carbonitride additions on the microstructure and mechanical properties of NbC-Ni matrix cermets were investigated. T2 - WORLDPM2018 CY - Beijing, China DA - 16.09.2018 KW - Cermet KW - Niobium carbide KW - Carbonitride KW - Sintering KW - Mechanical properties PY - 2018 SP - Part 5, 801 EP - 809 AN - OPUS4-46201 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baensch, Franziska T1 - Acoustic Emission T1 - Überwachung und Charakterisierung von Werkstoffen mittels Schallemissionsanalyse N2 - Das Phänomen Schallemission (eng. Acoustic Emission, AE) ist eine Begleiterscheinung bei aktiven Mechanismen und Prozessen wie sie in Werkstoffen auftreten, die einer Belastung durch Krafteinwirkung oder durch Änderung der Umgebungsbedingungen ausgesetzt sind. Plastische Verformung, Risswachstum, Korrosion oder der Übergang zu einer anderen Phase generieren u.a. transiente elastische Wellen, die sich im Werkstoff und an der Materialoberfläche ausbreiten. Auftretende Auslenkungen von wenigen hundert Pikometern sind mit piezo-elektrischen AE Sensoren detektierbar. Aufzeichnungsraten von bis zu 40 MHz ermöglichen dabei zeitliche Auflösungen von einigen Nano- bis Mikrosekunden. Die Dechiffrierung der detektierten Informationen ist für die Material- und Versagenscharakterisierung sowie für Anwendungen in der Struktur- oder Prozessüberwachung ein zentraler Forschungsschwerpunkt. Nach einem kurzen Überblick zu den Grundlagen werden ausgewählte Ansätze der AE Methode vorgestellt und diskutiert: 1) AE Monitoring von Pipelines als Referenzmessung für die Entwicklung eines akustischen faseroptischen Monitorings (AGIFAMOR) 2) Schwellwertfreie AE Messung im 4-Punkt-Rohrbiegeprüfstand BAM_9.1 (AGIFAMOR) 3) Kombination von AE mit Röntgen-Mikrotomografie und die Anwendung der frequenzbasierten Mustererkennung ermöglichen eine Zuordnung von AE und Mechanismen (Ergebnisse aus dem SNSF Projekt Nr. 127'134, Baensch 2014, Diss. ETH No. 22372) T2 - Abteilungsseminar BAM-8.1 CY - BAM UE, Berlin, Germany DA - 08.10.2018 KW - Acoustic Emission (AE) KW - Monitoring KW - Non-threshold measurement KW - Unsupervised pattern recognition PY - 2018 AN - OPUS4-46202 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Uhlmann, E. A1 - Meier, P. A1 - Hinzmann, D. A1 - Kropidlowski, K. A1 - Prasol, L. A1 - Woydt, Mathias T1 - Dry turning with niobium carbide based tools N2 - In the present work it was shown that Niobium carbide (NbC) offers a competitive profile compared to tungsten carbide (WC) as cutting material regarding ist wear resistance preferably in metal cutting processes. T2 - WORLDPM 2018 CY - Beijing, China DA - 16.09.2018 KW - Turning KW - Semi-finishing KW - Niobium carbide KW - Tungsten carbide KW - Iron-based alloys KW - Aluminum PY - 2018 SP - Part 5, 775 EP - 784 AN - OPUS4-46203 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias A1 - Huang, S. A1 - Vleugels, J. A1 - Mohrbacher, H. A1 - Cannizza, E. T1 - Tailoring the functional profile of niobium carbide (NbC) as cutting tool materials and for wear protection N2 - In the present work it was shown that the properties of NbCx, like micro-hardness, hot-hardness, sliding wear resistance, elastic modulus and toughness can be tailored by the C/Nb ratio, the addition of secondary carbides and the type of binder. T2 - WORLDPM2018 CY - Beijing, China DA - 16.09.2018 KW - Niobium carbide KW - Properties KW - Wear KW - Machining PY - 2018 SP - Part 5, 785 EP - 795 AN - OPUS4-46204 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - Chemical effects in the formation of fs-laser-induced periodic surface structures N2 - The processing of laser-induced periodic surface structures (LIPSS, ripples) on metals and semiconductors in ambient air is usually accompanied by superficial oxidation effects - widely neglected in the current literature. In this contribution, chemical, structural, and mechanical alterations in the formation of femtosecond LIPSS are characterized by a variety of surface analytical techniques, including energy dispersive X-ray analyses (EDX), X-ray photoelectron spectroscopy (XPS), micro Raman spectroscopy (µ-RS), and depth-profiling Auger electron microscopy (AEM). Alternative routes of electrochemical and thermal oxidation allow to qualify the relevance of superficial oxidation effects on the tribological performance in oil lubricated reciprocating sliding tribological tests (RSTT). It is revealed that the fs-laser processing of near-wavelength sized LIPSS on metals leads to the formation of a few hundreds of nanometer thick graded oxide layer, consisting mainly of amorphous oxides. Regardless of its reduced hardness and limited thickness, this nanostructured surface layer can effciently prevent a direct metal-metal contact in the RSTT and may also act as an anchor layer for specific wear-reducing additives contained in the engine oil involved T2 - 8th International LIPSS Workshop CY - Bochum, Germany DA - 27.09.2018 KW - Laser-induced periodic surface structures, LIPSS KW - Femtosecond KW - Oxidation KW - Tribology PY - 2018 AN - OPUS4-46106 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Falk, Florian T1 - Early oxidation and sulfidation of high temperature model alloys: An EDXRD in situ study N2 - The fundamental impact of sulfur and water on corrosion rates and potential failure of the exposed material is well known. However, the access to the related corrosion mechanism causing material degradation is often a problem to solve. This study investigates the effect of SO2 and water vapor in the initial stages of corrosion of an Fe9Cr0.5Mn model alloy at 650 °C in situ. The analysis was carried out under laboratory conditions using energy-dispersive X-ray diffraction (EDXRD). T2 - Dechema EFC Workshop CY - Frankfurt am Main, Germany DA - 26.09.2018 KW - Sulfidation KW - Model alloy KW - Oxidation PY - 2018 AN - OPUS4-46134 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Vleugels, J. A1 - Cannizza, E. A1 - Woydt, Mathias A1 - Mohrbacher, H. T1 - Influence of sintering temperature and carbide additions on the microstructure and mechanical properties of NbC-Ni based cermets N2 - This study reports on the effect of the sintering temperature and VC, Mo2C and TiC as well as the combination of Mo+VC on the densification, NbC grain growth, microstructure evolution as well as mechanical properties of novel NbC-Ni based cermets. KW - Cermet KW - Niobium carbide KW - Nickel KW - Sintering KW - Mechanical properties PY - 2018 DO - https://doi.org/10.3969/j.issn.1003-7292.2018.02.001 SN - 1003-7292 VL - 35 IS - 2 SP - 69 EP - 78 PB - Yingzhi Hejin Bianjibu CY - Zhuzhou AN - OPUS4-46136 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Babutzka, Martin A1 - Heyn, A. A1 - Rosemann, Paul T1 - Influence of austenitizing and tempering on the corrosion behavior and sensitization of martensitic stainless steel X50CrMoV15 N2 - Electrochemical tests, hardness measurements, and microstructure analysis are performed to study the influence of austenitizing, quenching, and tempering parameters on the corrosion resistance of the martensitic stainless steel grade X50CrMoV15 (1.4116). Different heat treatment states were studied using an adapted EPR-Test to evaluate the chromium distribution and depletion caused by the formation and dissolution of chromium rich carbides. The EPR results were correlated with pitting corrosion behavior, demonstrating the strong effect of heat treatment parameters on the susceptibility of martensitic stainless steels to corrosion phenomena. KW - Martensitic stainless steel KW - Electrochemical potentiokinetic reactivation KW - Heat treatment KW - Pitting corrosion PY - 2018 DO - https://doi.org/10.1002/maco.201810170 SN - 0947-5117 SN - 1521-4176 VL - 69 IS - 10 SP - 1338 EP - 1349 PB - Wiley-VCH Verlag CY - Weinheim AN - OPUS4-46138 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wolter, Christian T1 - Metallsulfide als Reibungsstabilisatoren in Bremsbelägen - tribologische Untersuchungen an Modellsystemen N2 - Der Posterbeitrag handelt davon, wie das Reibverhalten und die Temperaturabhängikgeit durch den Einsatz von Metallsulfiden maßgeblich beeinflusst wird und zur Stabilität beiträgt. T2 - 59. Tribologie-Fachtagung CY - Goettingen, Germany DA - 24.09.2018 KW - Metallsulfide KW - Bremsbeläge KW - Tribologie PY - 2018 AN - OPUS4-46187 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - X-ray emission during processing of metals with ultrashort laser pulses N2 - Ultrashort laser pulse micromachining features a high precision. By increasing the repetition rate of the applied laser to several 100 kHz, laser processing becomes quick and cost-effective and make this method attractive for industrial applications. Upon exceeding a critical laser intensity, hard X-ray radiation is generated as a side effect. Even if the emitted X-ray dose per pulse is low, the accumulated X-ray dose becomes significant for high-repetition-rate laser systems so that radiation safety must be considered. T2 - 8th International LIPSS Workshop CY - Bochum, Germany DA - 27.09.2018 KW - X-ray KW - Laser processing KW - Ultrashort KW - Metals PY - 2018 AN - OPUS4-46104 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Trinkwasser und Werkstoffe: Chemie und Regeln bestimmen die Anwendung N2 - Das Korrosionsverhalten metallener Werkstoffe im Trinkwasser wird erläutert. Die hygienische Bewertung von Werkstoffen wird anhand der Metalle beschrieben, Beispiele werden gegeben. T2 - Erfahrungsaustausch - Trinkwasser-Installation und Hygiene in der Trinkwasser-Installation CY - Travemünde, Germany DA - 28.08.2018 KW - Trinkwasser KW - Hygieische Bewertung KW - Metallene Werkstoffe PY - 2018 AN - OPUS4-46122 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Influence of electrochemically active fluids on the corrosion risk of stainless steel N2 - The influence of electrochemically produced disinfectants on the corrosion behaviour of stainless steel is discussed. Special attention is given to crevice corrosion. T2 - Eurocorr 2018 CY - Krakau, Poland DA - 10.09.2018 KW - Crevice corrosion KW - Stainless steel KW - Disinfection PY - 2018 AN - OPUS4-46125 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm A1 - Kamaraj, Abinaya T1 - Influence of electrochemically active fluids on the corrosion risk of stainless steel N2 - The influence of electrochemically produced disinfectants on the corrosion behaviour of stainless steel is investigated. Special attention is given to crevice corrosion. T2 - Eurocorr 2018 CY - Krakau, Poland DA - 10.09.2018 KW - Disinfection KW - Crevice corrosion KW - Stainless steel PY - 2018 SP - 1 EP - 5 AN - OPUS4-46126 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Torge, Manfred T1 - Untersuchung und modellhafte Sanierung schwergeschädigter mittelalterlicher Glasmalereien bedeutender sakraler Bauten in den durch Umweltschadstoffen extrem belatsteten Städten Kujawiens Thorn/Turun und Leslau/Wloclawek N2 - Die mittelalterlichen Glasmalereien der Johanniskirche in Thorn und der Kathedrale von Leslau sind Belastungen durch Industrieabgase und im Winterhalbjahr auch durch Emissionen aus Heizungsanlagen ausgesetzt. Im Rahmen des Projektes wurden Glasproben beider Bauwerke analysiert und ihre chemische Zusammensetzung bestimmt. Die Analysen tragen zur Bestandscharakterisierung bei. Restaurierungsmaterialien aus den 1950er Jahren und Beschichtungen auf den Gläsern aus Thorn, Leslau und auf Glasmalereien aus Kulm (Chelmno), die im Stadtmuseum in Thorn aufbewahrt werden, wurden dokumentiert, Materialproben entnommen und analysiert. KW - Glasanalysen KW - Klimamessungen KW - Schutzverglasung KW - Glasmalerei KW - Restaurierung PY - 2017 SN - 978-3-7388-0075-3 VL - D1020 SP - 1 EP - 136 PB - Fraunhofer IRB Verlag CY - Stuttgart AN - OPUS4-46582 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schlegel, Moritz-Caspar T1 - Ökodesign: Mehr als nur „Licht aus!“ - Die Europäische Kommission und die Ressourceneffizienz N2 - - Bisherige und zukünftige gesetzliche Anforderungen an die Ressourcen- und Materialeffizienz - Entwicklungsstand der Normen zur Umsetzung des Circular Economy Action Plan (M/543) - Wann kommt das „Winterpaket“ und was beinhaltet es? T2 - ExFo 2018 – Global Environmental Compliance CY - Stuttgart, Germany DA - 13.11.2018 KW - Circular economy KW - Durability KW - Reparability KW - Recycability KW - Ecodesign PY - 2018 AN - OPUS4-46588 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koclega, Damian A1 - Radziszewska, A. A1 - Kranzmann, Axel T1 - The influence of the aggressive environments on the Inconel 686 coating in high-temperature corrosion experiments N2 - This work presents the microstructure and chemical composition of oxide scales created on Ni – base coating after corrosion experiments in aggressive gases and ashes. The Inconel 686 coating applied on the low carbon steel 13CrMo4-5 was performed by a CO2 laser cladding process. The experiments were carried out in oxidizing gas atmospheres containing O2, COx, SOx. The second Variation of corrosion experiments were performed in a reducing atmosphere with ashes containing elements such as: Na, Cl, Ca, Si, C, Fe, Al etc. After 240 h and 1.000 h corrosion experiments the oxide scales on the substrate and overlay were created in both cases. The sulfur compounds were found on the top of the coating surface (EPMA) and also higher contents of silica compounds were revealed on specimens covered by ashes during the experiments. The microstructure and chemical composition of the clad and scales were investigated by means of a light microscope and an electron microscope (SEM)equipped with an EDS detector. T2 - 50. Kraftwerkstechnisches Kolloquium CY - Dresden, Germany DA - 23.10.2018 KW - Nickel based coatings KW - Inconel 686 KW - High temperature corrosion PY - 2018 SP - 599 AN - OPUS4-46590 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pfennig, Anja A1 - Kranzmann, Axel T1 - Local Corrosion of Martensitic Stainless Steels during Exposure to Saline Aquifer Water and CO2 Environment N2 - Carbon Capture and Storage (CCS) is well acknowledged to mitigate climate change. Therefore, pipe Steels suitable for CCS technology require resistance against the corrosive environment of a potential CCS-site, e.g. heat, pressure, salinity of the aquifer, CO2-partial pressure. Samples of different mild and high alloyed stainless injection-pipe Steels partially heat treated: 42CrMo4, X20Cr13, X46Cr13, X35CrMo4 as well as X5CrNiCuNb16-4 were kept at T=60 °C and ambient pressure as well as p=100 bar for 700 h - 8000 h in a CO2-saturated synthetic aquifer environment similar to possible geological on-shore CCS-sites in the northern German Basin. Main corrosion products analysed on pits are FeCO3 and FeOOH. The carbon content does not show significant influence on the pitting behaviour. Generally, higher chromium Content results in better corrosion resistance. Although X35CrMo17-1 and X5CrNiCuNb16-4 show low surface corrosion rates, their resistance against local corrosion in CCS environment is not significantly better compared to the much less costly Steels X20Cr13 and X46Cr13. KW - Corrosion KW - CCS KW - Carbon storage KW - Aquifer KW - Heat treatment PY - 2018 DO - https://doi.org/10.18178/ijcea.2018.9.1.694 SN - 2010-0221 VL - 9 SP - 26 EP - 31 PB - International Association of Computer Science and Information Technology Press CY - Singapore AN - OPUS4-46627 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beckmann, Jörg T1 - Optischer Ansatz zur Bestimmung von Materialeigenschaften und Schichtstrukturen N2 - THz-TDS Systeme können zeitaufgelöst die Amplitude der elektrischen Feldstärke E(t) detektieren. Der Vorteil des verwendeten Messprinzips besteht in dem gleichzeitigen Nachweis von Amplitude und Phase des zwischen der Antenne und dem Detektor sich ausbreitenden elektrischen Feldes eines Impulses. Befindet sich im Strahlengang dielektrisches Material, dann ändern sich die Laufzeit (Time of Flight) und Amplitude des Impulses im Vergleich zum freien Strahlengang. Planare Fehlstellen, wie Risse oder delaminierte Schichten in Kompositen sowie mehrschichtig aufgebaute Dielektrika können als optische Mehrschichtsysteme aufgefasst werden, mit denen sich die beobachteten Transmissions- und Reflektionseigenschaften im THz-Bereich erklären lassen. Bei Entwicklung eines optischen Schichtenmodells für das jeweilig ausgewählte Schichtensystem lassen sich zeitliche Impulsverläufe in Abhängigkeit von der Schichtenfolge- und deren –dicke berechnen. Durch den Fit der experimentell gewonnener Daten mit den aus dem Schichtenmodell berechneten Impulssequenzen lassen sich unter Verwendung der Methode der kleinsten Quadrate Schichtdicken oder die Brechungsindizes der einzelnen Schichten im jeweiligen Testobjekt bestimmen. Anhand eines repräsentativen Beispiels wird die Entwicklung des Schichtenmodells erklärt und die erreichten Genauigkeiten zur Bestimmung der Schichtdicken und Brechungsindizes anhand selbst entwickelter Testkörper diskutiert. T2 - Workshop „Wertschöpfungspotential der neuen Mikrowellen- und Terahertz-Sensorik in der Kunststoffindustrie" CY - Würzburg, Germany DA - 07.11.2018 KW - Dickenmessung, KW - Zeitaufgelöste THz-Spektroskopie PY - 2018 AN - OPUS4-46629 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul T1 - Korrosionsbeständige Stähle I - Grundlagen, Passivität und Legierungselemente - N2 - Der Vortrag behandelt zunächst die wesentlichen Grundlagen der elektrolytischen Korrosion, die für das Verständnis der Eigenschaften korrosionsbeständiger (nichtrostender) Stähle notwendig sind. Anschließend wird das Phänomen der Passivität vorgestellt und die Wirkung von Legierungselementen auf Gefüge und Korrosionsbeständigkeit erläutert. T2 - Vortrag in der Vorlesung „Spezielle Werkstoffe“ an der Otto-von-Guericke-Universität CY - Magdeburg, Germany DA - 18.10.2018 KW - Korrosion KW - Legierungselemente KW - Nichtrostender Stahl KW - Passivität PY - 2018 AN - OPUS4-46642 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul T1 - Korrosionsbeständige Stähle II - Korrosionserscheinungen und Werkstoffklassen - N2 - Der Vortrag behandelt zunächst die wichtigsten lokalen Korrosionserscheinungen (Spaltkorrosion, Interkristalline Korrosion, Lochkorrosion und Spannungsrisskorrosion), die bei korrosionsbeständigen (nichtrostenden) Stählen auftretenden können und gibt wichtige Hinweise zu deren Vermeidung. Außerdem werden die verschiedenen Werkstoffklassen (Ferrite, Austenite, Martensite und Duplexstähle) im Bereich der nichtrostenden Stähle vorgestellt und auf die Eigenschaften und Besonderheiten eingegangen. T2 - Vortrag in der Vorlesung „Spezielle Werkstoffe“ an der Otto-von-Guericke-Universität CY - Magdeburg, Germany DA - 25.10.2018 KW - Interkristalline Korrosion KW - KorroPad KW - Korrosion KW - Korrosionsschutz KW - Lochkorrosion KW - Nichtrostender Stahl KW - Spaltkorrosion KW - Werkstoffklassen PY - 2018 AN - OPUS4-46643 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Uhlmann, E. A1 - Hinzmann, D. A1 - Kropidlowski, K. A1 - Meier, P. A1 - Prasol, L. A1 - Woydt, Mathias T1 - Increased tool performance with niobium carbide based cutting materials in dry cylindrical turning N2 - In the present work it was shown that in contrast to WC tools NbC cutting tools show constant material removal VW at increased cutting speed vc combined with a higher process reliability. KW - Niobium carbide (NbC) KW - Tungsten carbide (WC) KW - Tool wear KW - Cylindrical turning PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-465968 DO - https://doi.org/10.1016/j.procir.2018.08.238 SN - 2212-8271 VL - 77 SP - 541 EP - 544 PB - Elsevier AN - OPUS4-46596 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Léonard, Fabien T1 - Distance maps and Avizo workflows for impact damage characterisation in composite panels N2 - During their life cycle, composite structures used in aircraft structures can be subjected to high- and low-velocity impact loading. High velocity impact damage is usually easy to detect as it creates visible external damage. Low-velocity impacts are more complex to assess because, although significant damage can be generated internally, there can be little indication of external damage on the impacted surface, leading to the term BVID. Impact damage, especially barely visible impact damage, is therefore of primary concern for design and maintenance of modern aircraft composite structures. As a result there is a concerted research effort to improve the damage resistance and tolerance of these materials. One of the great strengths of X-ray computed tomography over conventional inspection methods (ultrasound, thermography, radiography) is that it can image damage in 3D. or inter-ply interfaces. An X-ray computed tomography (CT) data processing methodology is developed to extract the through-thickness distribution of damage in curved or deformed composite panels. The method is applied to [(0°/90°)2]s carbon fibre reinforced polymer (CFRP) panels subjected to low velocity impact damage (5 J up to 20 J) providing 3D ply-by-ply damage visualisation and analysis. Our distance transform approach allows slices to be taken that approximately follow the composite curvature allowing the impact damage to be separated, visualised and quantified in 3D on a ply-by-ply basis. In this way the interply delaminations have been mapped, showing characteristic peanut shaped delaminations with the major axis oriented with the fibres in the ply below the interface. This registry to the profile of the panel constitutes a significant improvement in our ability to characterise impact damage in composite laminates and extract relevant measurements from X-ray CT datasets. T2 - Avizo/Amira User group meeting CY - Berlin, Germany DA - 14.11.2018 KW - Impact damage KW - Damage histogram KW - Damage correlation map KW - Composite panel KW - X-ray computed tomography PY - 2018 AN - OPUS4-46598 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kotschate, Daniel A1 - Wendland, Saskia A1 - Gaal, Mate T1 - Airborne testing of molded polymer compounds N2 - Modern and energy-efficient materials are essential for innovative designs for aerospace and automotive industries. Current technologies for rapid manufacturing such as additive manufacturing and liquid composite moulding by polymer Extrusion allow innovative ways of creating robust and lightweight constructions. Commercially available printing devices often use polylactide (PLA) or acrylonitrile butadiene styrene (ABS) as raw material. Therefore, parameters like the infill ratio, influencing the ability to resist mechanical stress, may have a beneficial impact on the lifetime of components. These manufacturing technologies require a good knowledge about materials and even adapted non-destructive testing technologies and methods. Airborne ultrasonic testing has beneficial advantages for testing those lightweight constructions. It is a contact-free testing method, which does not require a liquid couplant. Therefore, it allows fast test cycles without any unwanted alternations of the material properties due to interactions with any coupling liquid. This contribution deals with the characterisation of printed specimens based on PLA by using airborne ultrasound and presents the current edge of non-destructive testing and evaluation using airborne ultrasonic transducers. The specimens, manufactured by polymer extrusion, are printed as thin plates. The infill ratio, as well as the material thickness, were varied to model density imperfections with different geometric shapes and properties. For better understanding of the limits of airborne ultrasonic testing in transmission, we compared own-developed transducers based on different physical principles: on ferroelectrets, on the thermoacoustic effect, as well as a new type of transducers based on gas discharges. T2 - 10th International Symposium on NDT in Aerospace CY - Dresden, Germany DA - 24.10.2018 KW - Air-coupled ultrasonic testing KW - Polymer KW - Plasma acoustics KW - Gas discharges KW - Atmospheric pressure plasma PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-465609 VL - 168 SP - Th.6.C.1, 1 EP - 7 AN - OPUS4-46560 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Falkenberg, Rainer A1 - Charmi, Amir T1 - Virtual-lab-based determination of a macroscopic yield function for additively manufactured parts N2 - Diese Arbeit beschreibt eine Methode für die Ermittlung einer Fließfunktion für additiv gefertigte Bauteile des Werkstoffs S316L. Ein Kristallplastizitätsmodell wird zunächst mit experimentellen Daten kalibriert. Anschließend werden mit diesem Modell sogenannte virtuelle Experimente durchgeführt, die die prozeßspezifische Mikrostruktur in Form von kristallographischen und morphologischen Texturen miteinbeziehen. Diese Simulationen werden mit einem representativen Volumenelement (RVE) durchgeführt, das aus EBSD/CT-Scans an additiv gefertigten Proben generiert wurde und daher die Kornstruktur und Kristallorientierungen enthält. Die virtuellen Experimente werden durchgeführt, um anhand der damit erhaltenen Fließpunkte eine anisotrope Barlat-Fließfunktion zu bestimmen. Dieser skalenübergreifende Ansatz ermöglicht die Simulation großer Strukturen, für die die Anwendung eines Kristallplastizitätsmodells numerisch zu teuer wäre. N2 - This work presents a method for the yield function determination of additively manufactured parts of S316L steel. A crystal plasticity model is calibrated with test results and used afterwards to perform so-called virtual experiments, that account for the specific process-related microstructure including crystallographic and morphological textures. These simulations are undertaken on a representative volume element (RVE), that is generated from EBSD/CT-Scans on in-house additively manufactured specimen, considering grain structure and crystal orientations. The results of the virtual experiments are used to determine an anisotropic Barlat yield function, that can be used in a macroscopical continuum-sense afterwards. This scale-bridging approach enables the calculation of large-scale parts, that would be numerically too expensive to be simulated by a crystal plasticity model. T2 - 3. Tagung des DVM-Arbeitskreises Additiv gefertigte Bauteile und Strukturen CY - Berlin, Germany DA - 07.11.2018 KW - Additive manufacturing KW - Scale-bridging KW - Crystal plasticity KW - Virtual experiments KW - Anisotropy PY - 2018 SN - 2509-8772 SP - 153 EP - 158 PB - DVM CY - Berlin AN - OPUS4-46570 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schütter, Jan T1 - Tailored Micro- and Nanostructured Surfaces for Bacterial Attachment Studies N2 - To investigate the attachment behavior of bacteria, tailored surfaces are needed. Differences in the chemical charge of the substrate are varied by -COO-, -CH3, -OH, -NH3 terminated functional groups. Regular patterns of them on the surfaces enable bacteria to choose their preferred attachment sides. Tools to tailor the samples are µ-contact printing, self-assembled monolayers and physical vapor deposition. The same concept of preferred sides in patterned surfaces is transferred to the nano- and microroughness which is accomplished by using zinc oxide nanorods synthesis. T2 - PhD Retreat CY - Warnemünde, Germany DA - 28.09.2018 KW - ZnO nanorods KW - µ-contact printing KW - Surface modification KW - Microbial induced corrosion PY - 2018 AN - OPUS4-46577 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Beanspruchungen bei der Fertigung hochfester Komponenten N2 - Hochfeste und -warmfeste Legierungen nehmen in vielen Bereichen des Maschinen- und Anlagenbaus eine immer größere Rolle ein, deren Wirtschaftlichkeit und Effizienz durch eine kostensparende und präzise fügetechnische und abtragende Fertigung bestimmt wird. Komponenten aus modernen hochfesten Werkstoffen erfordern aufgrund ihres spezifischen Legierungskonzeptes und Gefüges und der oft hohen thermo-mechanischen Belastungen speziell adaptierte Fertigungsabläufe. Der Beitrag stellt einige Themenschwerpunkte vor, bei denen fertigungsbedingte Beanspruchungen und Eigenschaftsdegradationen an hochinnovativen Werkstoffen optimiert und wirtschaftliche Fertigungsbedingungen untersucht werden. T2 - Forschungsseminar OVGU CY - Magdeburg, Germany DA - 15.11.2018 KW - Eigenspannungen KW - MAG-Schweißen KW - Hochfeste Feinkornbaustähle KW - Bauteilprüfung KW - Zerspanung KW - HEA KW - Hochtemperaturwerkstoffe PY - 2018 AN - OPUS4-46608 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Schaden an einem Bauteil aus CC770S N2 - Ein Wasserzählergehäuse aus CC770S zeigt ungewöhnliche Entzinkung. Die Ursache im Gefüge des Werkstoffs wird dargestellt T2 - Sitzung GfKORR AK Kupferwerkstoffe CY - Vöhringen, Germany DA - 13.11.2018 KW - Wasserzähler KW - Messing KW - Entzinkung PY - 2018 AN - OPUS4-46616 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Börner, Andreas T1 - Prozessentwicklung zur Herstellung von Keramiksensoren N2 - In diesem Vortrag wurde die zerspanende Fertigung von Federkomponenten aus Hochleistungskeramiken mithilfe von Ultraschallunterstützung an der BAM vorgestellt. T2 - 2. Wissenschaftliches Forum zur Ultrasonic-Bearbeitung CY - Jena, Germany DA - 18.05.2017 KW - Keramikbearbeitung KW - Ultraschallunterstütztes Schleifen KW - Keramikfeder KW - Präzesionssensoren PY - 2017 AN - OPUS4-47983 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Beanspruchungen bei der Fertigung hochfester Komponenten N2 - Hochfeste und -warmfeste Legierungen nehmen in vielen Bereichen des Maschinen- und Anlagenbaus eine immer größere Rolle ein, deren Wirtschaftlichkeit und Effizienz durch eine kostensparende und präzise fügetechnische und abtragende Fertigung bestimmt wird. Komponenten aus modernen hochfesten Werkstoffen erfordern aufgrund ihres spezifischen Legierungskonzeptes und Gefüges und der oft hohen thermo-mechanischen Belastungen speziell adaptierte Fertigungsabläufe. Der Beitrag stellt einige Themenschwerpunkte vor, bei denen fertigungsbedingte Beanspruchungen und Eigenschaftsdegradationen an hochinnovativen Werkstoffen optimiert und wirtschaftliche Fertigungsbedingungen untersucht werden. T2 - Forschungsseminar, Access, Aachen CY - Aachen, Germany DA - 19.11.2018 KW - Bauteilprüfung KW - Eigenspannungen KW - Hochfeste Feinkornbaustähle KW - HEA KW - Hochtemperaturwerkstoffe KW - MAG-Schweißen KW - Zerspanung PY - 2018 AN - OPUS4-47723 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Beanspruchungsgerechtes ultraschallunterstütztes Fräsen Generativ gefertigter Turbinenbauteile N2 - Die Beschaffung und Verarbeitung von Werkstoffen für hochbelastete Komponenten sind meist kostenintensiv. Bestrebungen zur Kosten- und Ressourceneffizienz führen zu komplexeren Strukturen bzw. Konturen, sodass generative Fertigungsschritte zur Bauteilreparatur und -fertigung deutliche ökonomische Vorteile bieten. Hierfür sind generative und abtragende Fertigungsschritte komplementär und gezielt aufeinander abzustimmen, um beanspruchungsgerechte Funktionsflächen herzustellen. T2 - Forschungsseminar, TU Clausthal (ISAF) CY - Clausthal-Zellerfeld, Germany DA - 31.01.2018 KW - Eigenspannungen KW - Auftragschweißen KW - Zerspanung KW - Ultraschallunterstütztes Fräsen KW - Generative Fertigung PY - 2018 AN - OPUS4-47724 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Esiukova, Elena A1 - Chubarenko, Boris A1 - Simon, Franz-Georg T1 - Debris of geosynthetic materials on the shore of South-Eastern Baltic (Kaliningrad Oblast, Russian Federation) N2 - Geosynthetics are widely used in hydraulic engineering and within coastal protection constructions at the Baltic Sea shore, such as walls, promenades, and gabions walls. Storms influence leads to deformation of some of the protection structures and cause the release of geotextiles onto the beach. Fragments of geotextile migrate along the shore, experiencing additional degradation and destruction down to macro-, meso-, and micro-particles. During October 2017 - March 2018, the Baltic Sea shore along the Sambia Peninsula (Kaliningrad Oblast of the Russian Federation) was monitored to establish the contamination of sandy beaches by geotextiles that had degraded. Several local sources of pollution of beaches by geosynthetic materials were established. T2 - 7th IEEE/OES Baltic Symposium "Clean and Safe Baltic Sea and Energy Security for the Baltic countries" CY - Klaipeda, Lithuania DA - 12.06.2018 KW - Baltic Sea KW - Geotextiles KW - Geosynthetics KW - Degradation KW - Coastal protection PY - 2018 SN - 978-1-5386-4467-6 DO - https://doi.org/10.1109/BALTIC.2018.8634842 SN - 2150-6035 SP - 1 EP - 6 PB - IEEE Xplore Digital Library CY - New York AN - OPUS4-47760 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pfretzschner, Beate T1 - Hydrogen in blistered iron visualized in 3D by neutron tomography N2 - Presented are neutron tomographies on hydrogen charged iron samples. T2 - RACIRI Summerschool CY - Sellin, Germany DA - 22.08.2015 KW - Eisen KW - Neutronenradiographie KW - Wasserstoff PY - 2014 AN - OPUS4-47786 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tabin, Jakub T1 - Deformation-Induced Martensitic Transformation In Fused Filament Fabricated Austenitic Stainless Steels During Tension At Wide Range Of Temperatures. Part 1: Experimental Results N2 - Structural components of superconducting magnets (e.g., collars, bladders, or keys) with complex shapes, operating at cryogenic temperatures (4K, 77K), as well as additional elements of tanks for storing liquid hydrogen (20K), such as hoses and valves, are made of austenitic steel. It is well known that achieving a complex shape for these elements using traditional machining methods is challenging. A viable solution lies in using additive manufacturing methods (AM), notably the cost-effective Fused Filament Fabrication (FFF) method. The scientific objective of the project is the experimental identification and numerical simulation of the evolution of the deformation-induced martensitic transformation in Fused Filament Fabricated Austenitic Stainless Steel (FFF ASS) 316L at a wide range of temperatures. We will investigate how deformation-induced phase transformation develops in printed austenitic steels, how the initial state of the sample (e.g., pore distribution) affects it, and whether deformation-induced martensitic transformation influences the rate of damage development, especially at very low temperatures. Does the manufacturing technology of the sample affect the rate of phase transformation or damage development? Finally, but no less important, is whether, as in the case of traditional austenitic steels, the adverse effect of the microdamage field is inhibited by deformation-induced martensitic transformation. Which of these effects dominates in printed austenitic steels and under what conditions? The experimental setup developed in the Institute of Fundamental Technological Research (IPPT PAN) allows for monitoring the evolution of the 3D strain field during the kinematically-controlled tensile tests of macroscopic specimens at 77K. Moreover, the correlation between plastic strain field evolution, martensitic transformation, thermal distributions and acoustic emission will be defined for FFF 316L at 77K and room temperatures. EBSD and EDS investigation of samples pre-strained in uniaxial tensile tests at a wide range of temperatures are also performed. T2 - 43rd Solid Mechanics Conference CY - Wroclaw, Poland DA - 16.09.2024 KW - Deformation-induced martensitic transformation KW - Austenitic Stainless Steel KW - Additive Manufacturing KW - DIC KW - Cryogenic temperatures PY - 2024 AN - OPUS4-61187 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bayerlein, Bernd A1 - Schilling, Markus A1 - Curran, Maurice A1 - Campbell, Carelyn E. A1 - Dima, Alden A. A1 - Birkholz, Henk A1 - Lau, June W. T1 - Natural Language Processing-Driven Microscopy Ontology Development N2 - AbstractThis manuscript describes the accelerated development of an ontology for microscopy in materials science and engineering, leveraging natural language processing (NLP) techniques. Drawing from a comprehensive corpus comprising over 14 k contributions to the Microscopy and Microanalysis conference series, we employed two neural network-based algorithms for NLP. The goal was to semiautomatically create the Microscopy Ontology (MO) that encapsulates and interconnects the terminology most frequently used by the community. The MO, characterized by its interlinked entities and relationships, is designed to enhance the quality of user query results within NexusLIMS. This enhancement is facilitated through the concurrent querying of related terms and the seamless integration of logical connections. KW - Microscopy Ontology KW - Knowledge Representation KW - Semantic Interoperability KW - Natural Language Processing KW - Ontology Development PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-616942 DO - https://doi.org/10.1007/s40192-024-00378-y SP - 1 EP - 12 PB - Springer Science and Business Media LLC AN - OPUS4-61694 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - The Dark Side of Science (2024.v2 edition) N2 - This talk introduces the dark side of science (the ever increasing levels of fraudulent activities in science and scientific publishing). It furthermore explores why the focus on inherently limited metrics drives this phenomenon, and how one can arm themselves against going down this gradient. Tools and tips are presented to enable assessment of other works, and what can be done in general to move away from this. T2 - Informationsmanagement“ im Master Lebensmitteltechnologie CY - Berlin, Germany DA - 26.11.2024 KW - Research fraud KW - Scientific misconduct KW - Literature research KW - Materials science PY - 2024 AN - OPUS4-61792 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eisermann, R. T1 - Distributed acoustic/vibration sensing: Towards advanced transformer condition monitoring N2 - A novel method for transformer vibration monitoring using intensity-based distributed acoustic/vibration sensing (DAS/DVS) is presented. Fibre optic sensors were fully integrated into an oil-filled medium voltage distribution transformer. Opencircuit in-situ measurements were carried out using a single and three-phase supply with an electrical power of up to 30 kVA. Spectral analysis of the mechanical vibrations were performed by measuring the frequency response of the transformer using plain fibre- and transducer-based DVS approaches. The results were compared with the spectra of a microphone mounted on the outside of the transformer housing and the electrical measurements on the high voltage side. Using the fibre optic DVS based monitoring we were able to detect changes in operating power and frequency. Further it could be shown, that it is possible to identify anomalous behaviour such as electrical/mechanical noise sources using the determined vibration spectra. T2 - 2024 IEEE International Conference on High Voltage Engineering and Applications (ICHVE) CY - Berlin, Germany DA - 18.08.2024 KW - Distributed acoustic sensing KW - Condition monitoring KW - Transformer monitoring PY - 2024 AN - OPUS4-61799 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pelkner, Matthias T1 - Vielschichtig: Methoden-Einblick Qualitätssicherung in der additiven Fertigung - Modul 3 Wirbelstromprüfung N2 - Überblick über die derzeitige Entwicklungen für das Online-Monitoring additiver Fertigungsverfahren für metallische Werkstoffe mittels der Wirbelstromprüfung. Hierbei wird im Kurs eine Einführung in die Wirbelstromprüfung gegeben sowie erste Entwicklungen hinsichtlich eines Online-Monitoring thematisiert. T2 - BAM Akademie: Vielschichtig: Methoden-Einblick Qualitätssicherung in der additiven Fertigung CY - Online meeting DA - 16.10.2024 KW - Wirbelstromprüfung KW - Additive Fertigung KW - Prozessüberwachung PY - 2024 AN - OPUS4-61765 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pelkner, Matthias T1 - Hochauflösendes WirbelstromPrüfsystem für das Online-Monitoring des PBF-LB/M-Prozesses N2 - Additive Fertigungstechnologien gewinnen immer mehr an Bedeutung. Für komplexe Funktionsbauteile oder die Produktion von Werkstücken in kleinen Stückzahlen wird häufig das Laser-Pulverbettschmelzen eingesetzt. Hohe Sicherheitsanforderungen, wie etwa in der Luft- und Raumfahrt, machen eine umfassende Qualitätskontrolle unerlässlich. Daher kommen nach der Fertigung zerstörungsfreie „Offline“-Prüfverfahren wie die Computertomographie zum Einsatz. Um die Rentabilität und Praktikabilität zu steigern, wurden jüngst zerstörungsfreie Online-Prüfverfahren wie die optische Tomographie entwickelt. Dieser Beitrag demonstriert die Anwendbarkeit der Wirbelstromprüfung mit GMR-Sensoren für die Online-Prüfung von PBF-LB/M-Teilen. Die Ergebnisse einer Online-Wirbelstromprüfung mit GMR-Sensoren und einer Ein-Draht-Anregung werden vorgestellt. Während des Produktionsprozesses wird jede Lage mittels Wirbelstromprüfung kontrolliert. Dank eines hochauflösenden Arrays mit 128 Elementen und angepasster Hardware bleibt die Prüfdauer gering. So kann die Messung während des Beschichtungsvorgangs erfolgen, ohne den Fertigungsprozess erheblich zu verlangsamen. Eine Online-Wirbelstromprüfung u.a. eines stufenförmigen Testkörpers aus Haynes282 über 184 Lagen zeigt, dass Kanten nicht nur in der aktuellen Lage, sondern auch in einer Tiefe von 400 μm bei einer Anregungsfrequenz von bis zu 1,2 MHz erkannt werden können. T2 - Netzwerk ZfP CY - Linz, Austria DA - 19.09.2024 KW - Wirbelstromprüfung KW - Prozessüberwachung KW - GMR KW - PBF/LB-M KW - Additive Fertigung PY - 2024 AN - OPUS4-61771 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Casperson, Ralf T1 - DICONDE N2 - Die Standard Practice for Digital Imaging and COmmunication in NonDestructive Evaluation (DICONDE) basiert auf dem medizinischen Standard auf Digital Imaging and COmmunication in Medicine (DICOM). DICOM wurde von der Medical Imaging Technology Association (MITA), einer Tochter der National Electrical Manufacturers Association (NEMA), entwickelt und von der ASTM International (ehemals American Society for Testing and Material) an die zerstörungsfreie Prüfung angepasst. DICONDE ist mehr als nur ein Datenformat, sondern definiert auch Mechanismen zur Auftragsvergabe, Datenarchivierung und Abrufen von daten aus dem Archiv. DICOM entspricht dem FAIR-Prinzip (findable, accessible, interoperable, reusable) und erfüllt die Anforderungen des EU Data Act. T2 - DGZfP FA Automotive CY - Berlin, Germany DA - 20.11.2024 KW - DICONDE KW - EU Data Act PY - 2024 AN - OPUS4-61708 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - Fundamentals of Energy harvesting N2 - An introduction to the principles of energy harvesting and conversion, the main technology types and their application is given. A particular focus is on thermomagnetic energy harvesting. T2 - EU ITN Heat4Energy School CY - Dresden DA - 14.10.2024 KW - Energy harvesting KW - Magnetic materials PY - 2024 AN - OPUS4-62285 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pfennig, Anja A1 - Mohring, Wencke A1 - Wolf, Marcus T1 - The insignificant improvement of corrosion and corrosion fatigue behavior in geothermal environment applying Boehmit coatings on high alloyed steels N2 - The efficacy of alumina-sol based coatings in a water-free atmosphere at high temperatures suggests a potential solution for enhancing the corrosion resistance of high-alloyed steels in Carbon Capture and Storage (CCS) environments. In this study, coupons of X20Cr13, designed for use as injection pipes with 13% Chromium and 0.20% Carbon (1.4021, AISI 420), were sol-gel coated with water and ethanol-based alumina. These coated coupons were then exposed to CO2-saturated saline aquifer water, simulating conditions in the Northern German Basin, for 1000 h at ambient pressure and 60 °C. Corrosion fatigue experiments were also conducted using specimens of X5CrNiMoCuNb16-4 (1.4542, AISI 630), a suitable candidate for geothermal applications, to assess the impact of the ethanol-based coating on the number of cycles to failure at different stress amplitudes. Unfortunately, the coating exhibited early spallation, resulting in corrosion kinetics and corrosion fatigue data identical to those of uncoated specimens. Consequently, the initially promising Boehmit coating is deemed unsuitable for CCS applications and further research therefore not advisable. KW - Alumina coating KW - High alloyed steel KW - Pitting KW - Surface corrosion KW - CO2 KW - Pipeline KW - Corrosion KW - CCS KW - CO2-storage PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-623786 DO - https://doi.org/10.3390/app14041575 SN - 2076-3417 VL - 14 IS - 4 SP - 1 EP - 12 PB - MDPI CY - Basel AN - OPUS4-62378 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kärcher, Victor A1 - Reiker, Tobias A1 - da Costa, Pedro F.G.M. A1 - de Camargo, Andrea S.S. A1 - Zacharias, Helmut T1 - Quantum control in size selected semiconductor quantum dot thin films N2 - We introduce a novel technique for coherent control that employs resonant internally generated fields in CdTe quantum dot (QD) thin films at the L-point. The bulk band gap of CdTe at the L-point amounts to 3.6 eV, with the transition marked by strong Coulomb coupling. Third harmonic generation (λ3 = 343 nm, hν = 3.61 eV) for a fundamental wavelength of λ 1 = 1,030 nm is used to control quantum interference of three-photon resonant paths between the valence and conduction bands. Different thicknesses of the CdTe QDs are used to manipulate the phase relationship between the external fundamental and the internally generated third harmonic, resulting in either suppression or strong enhancement of the resonant third harmonic, while the nonresonant components remain nearly constant. This development could pave the way for new quantum interference–based applications in ultrafast switching of nanophotonic devices. KW - Nonlinear nanophotonics KW - Quantum interference KW - Third harmonic KW - Coherent control KW - Thin films KW - Quantum dots PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-625859 DO - https://doi.org/10.1515/nanoph-2024-0529 VL - 14 IS - 2 SP - 229 EP - 239 PB - Walter de Gruyter GmbH AN - OPUS4-62585 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Arai, Marylyn Setsuko A1 - Ravaro, Leandro Piaggi A1 - Brambilla, Gabriel A1 - Maia, Lauro June Queiroz A1 - Reza Dousti, Mohammad A1 - de Camargo, Andrea Simone Stucchi T1 - Upconverting Nanoparticles and Cu(I) Complex-Based Platform for Oxygen Sensing, Thermometry, and Emission Color Tuning N2 - Multifunctional nanoplatforms combine different material properties to meet a wide range of applications, allowing highly customizable systems. In this rapidly advancing research field, we introduce a multifunctional nanomaterial based on the synergy between Tm3+-doped upconverting nanoparticles (UCNPs) and a Cu(I) complex (CuCom). This material is designed for oxygen sensing, optical thermometry, and emission color tuning. In various concentrations, the CuCom complex was electrostatically integrated into a mesoporous silica shell surrounding the core UCNPs (UCNP@mSiO2). The optimized system, UCNP@mSiO2@CuCom-10, was evaluated for different applications. Due to the spectral overlap between the CuCom absorption and the nanoparticles emission, excitation at 980 nm allows most of the UV-blue emission output from the UCNPs to be transferred to the CuCom via luminescent resonance energy transfer (LRET), producing red emission from the molecule. The remaining Tm3+ emission enables optical thermometry, while CuCom’s sensitivity to molecular oxygen supports its application in gas sensing. In upconversion mode, the nanoplatform achieved a Stern−Volmer constant for O2 sensing of 1.64 and demonstrated thermometric relative sensitivities of 0.9% and 1% K−1 at room temperature, with a linear response from 193 to 373 K. Additionally, the emission color of UCNP@mSiO2@CuCom-10 can be tuned from blue to white and yellow, by varying the excitation and temperature, adding further functionality to the system. This multifunctional platform suggests promising applications in biology, medicine, and environmental monitoring. KW - M KW - O2 sensing KW - Upconversion KW - Luminescence resonance energy transfer (LRET) KW - Optical thermometry KW - Mesoporous silica shell PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-625869 SN - 2574-0970 DO - https://doi.org/10.1021/acsanm.4c06351 VL - 8 SP - 854 EP - 862 PB - American Chemical Society (ACS) AN - OPUS4-62586 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Montazerian, Maziar A1 - Mauro, John C. A1 - de Camargo, Andrea S. S. T1 - Richard Adolf Zsigmondy: Nobel laureate and pioneer in optical glasses N2 - Austrian chemist Richard A. Zsigmondy was known for his work in colloid chemistry, but his research inspired advancements in optical glasses as well. KW - Quantum dots KW - Glass KW - Richard Zsigmondy PY - 2024 VL - 103 IS - 9 SP - 38 EP - 40 AN - OPUS4-62590 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Blaeß, Carsten T1 - Binder jetting of crystallizing bioactive glass powders N2 - Customized artificial bone replacement implants made of resorbable bioactive glass (BG) have not yet become widely accepted in clinical use. This is mainly due to the contrariness of sintering ability and appropriate bioactivity. Concurrent crystallization often prevents the generation of dense sinter bodies, especially for additive manufactured 3D scaffolds. The presented study investigates the limits and advantages of crystallization of powder compacts manufactured by binder jetting and uniaxial pressing for different particle size fractions (psf) of two BGs. T2 - CeramicAM 2024 - 1º CY - Sao Paulo, Brasil DA - 19.09.2024 KW - Bioactive glass KW - Sintering KW - Crystallization KW - Additive manufacturing PY - 2024 AN - OPUS4-62594 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - Advancing Digital Workflows in Materials Science: The Role of PMDco in Data Integration and Semantic Representation N2 - The field of Materials Science and Engineering (MSE) is undergoing a transformative shift towards digitalization, emphasizing the need for structured and interoperable data management. The Platform MaterialDigital Core Ontology (PMDco), now in version 3.0, addresses these challenges by providing a robust mid-level semantic framework. PMDco bridges the gap between abstract high-level ontologies, such as the Basic Formal Ontology (BFO) standardized in ISO/IEC 21838-2, and highly specific domain terminologies to ensure consistency and interoperability across diverse MSE applications. Developed through MSE community-based curation, PMDco facilitates the integration of real-world data from experiments, simulations, and industrial processes. This presentation will explore PMDco's role in enabling advanced digital workflows and its integration into demonstrators within the Platform MaterialDigital (PMD) initiative. Highlighted use cases include the semantic representation of tensile test data in compliance with ISO 6892-1:2019-11, utilizing the corresponding tensile test ontology (TTO) built on PMDco. Through an electronic laboratory notebook (ELN), data from experiments performed by undergraduate students were transformed into machine-actionable knowledge graphs, demonstrating the potential for education and fully digitalized experimental procedures. Additionally, a possible extension of PMDco as a linking point for semantically representing simulation data will be presented, aligning with the focus of VMAP. This includes linking experimental, simulation, and computational datasets to create comprehensive, FAIR-compliant knowledge ecosystems. By showcasing best practices in data acquisition, semantic integration, and knowledge graph generation, this presentation underscores PMDco’s versatility and its critical role in advancing digital MSE workflows. T2 - VMAP User Forum 2025 CY - Sankt Augustin, Germany DA - 18.02.2025 KW - Semantic Data KW - Data Integration KW - Digitalization KW - Data Interoperability KW - PMD Core Ontology PY - 2025 AN - OPUS4-62607 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krankenhagen, Rainer A1 - Chaudhuri, Somsubhro A1 - Pittner, Andreas A1 - Winterkorn, Rene A1 - de Finis, Rosa A1 - Palumbo, Davide A1 - Galietti, Umbero T1 - Thermographic investigation of the anisotropic behaviour of additively manufactured AISI316 steel using DED-Arc N2 - Additive manufacturing is one of the most promising techniques for industrial production and maintenance, but the specifics of the layered structure must be considered. The Direct Energy Deposition-Arc process enables relatively high deposition rates, which is favourable for larger components. For this study, specimens with different orientations were prepared from one AISI316 steel block – parallel and orthogonal to the deposition plane. Quasistatic tensile loading tests were carried out, monitored by an infrared camera. The obtained surface temperature maps revealed structural differences between both orientations. The consideration of surface temperature transients yields more details about the behaviour of the material under tensile loading than the conventional stress-strain-curve. These preliminary investigations were supplemented by thermographic fatigue trials. Although the anisotropy was also observed during fatigue loading the fatigue behaviour in general was the same, at least for both inspected specimens. The presented results demonstrate the abilities and the potential of thermographic techniques for tensile tests. T2 - 17th Quantitative Infrared Thermography Conference CY - Zagreb, Croatia DA - 01.07.2024 KW - WAAM PY - 2024 SP - 1 EP - 8 AN - OPUS4-62548 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Massimo, Carraturo A1 - Breese, Philipp P. A1 - Oster, Simon ED - Rank, E. ED - Kollmannsberger, S. T1 - Thermal model for laser-based powder bed fusion of metal process: modelling, calibration, and experimental validation N2 - In the present contribution, we propose an effective numerical thermal modeling solution for melt pool simulations in Laser-based Powder Bed Fusion of Metals processes. The proposed model employs an anisotropic conductivity to represent melt pool dynamics effects in a homogeneous material model. The numerical implementation of the proposed physical model is first experimentally calibrated and then validated with respect to a series of melt pool measurements as acquired by using a short-wave infrared (SWIR) camera monitoring system. T2 - IVth International Conference on Simulation for Additive Manufacturing (Sim-AM 2023) CY - Munich, Germany DA - 26.07.2023 KW - Laser powder bed fusion of metals KW - Melt pool measurements KW - Experimental validation KW - Thermal analysis KW - SS 316L PY - 2023 DO - https://doi.org/10.23967/c.simam.2023.015 SP - 1 EP - 9 AN - OPUS4-62525 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Valentini, Martino A1 - De Almeida, Olivier A1 - Kakkonen, Markus A1 - Kalinka, Gerhard A1 - Dorigato, Andrea A1 - Kallio, Pasi A1 - Fredi, Giulia T1 - Effect of fiber surface state on the thermomechanical and interfacial properties of in situ polymerized polyamide 6/basalt fiber composites N2 - This study investigates the thermomechanical properties and interfacial adhesion of novel in-situ polymerized anionic polyamide 6 (aPA6) composites reinforced with basalt fibers (BF). The impact of different BF surface states - as-received (BFa), ethanol-washed (BFw), and thermally desized (BFu) on composite performance is examined through a comprehensive approach. For the first time, anionic PA6/BF composites with very low residual monomer content were successfully produced via thermoplastic resin transfer molding (tRTM). The PA6/BFw composites exhibited the highest interlaminar/interfacial shear strength in short beam shear test (52 ±8 MPa) and fiber push out test (34 ± 11 MPa) tests. Fiber microdebonding test, performed only on PA6/BFw, yielded a low interfacial shear strength (12 ± 4 MPa), which was attributed to droplet porosity resulting from concurrent polymerization and crystallization. Thermal desizing significantly deteriorated interfacial strength (19.6 ± 1.2 MPa in short beam shear test). This multi-technique characterization provides insights into optimizing the fiber–matrix adhesion in these advanced thermoplastic composites. KW - Anionic Polyamide 6 KW - Reactive thermoplastics KW - Basalt fibers KW - Microdebonding KW - Fiber push out KW - Short beam shear test PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-623596 DO - https://doi.org/10.1016/j.compositesa.2024.108681 SN - 1878-5840 VL - 190 SP - 1 EP - 15 PB - Elsevier Ltd. CY - Niederlande AN - OPUS4-62359 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Genga, R. M. A1 - Glaser, D. A1 - Rokebrand, P. A1 - Cornish, L. A. A1 - Woydt, M. A1 - Gradt, Thomas A1 - Janse van Vuuren, A. A1 - Polese, C. ED - von Leipzig, K. ED - Sacks, N. ED - McClelland, M. T1 - Laser shock peening: A NbC based cermet enhancement alternative for improved GCI interrupted face-milling N2 - Attempts were made to improve the properties and machining performance of NbC based cermet cutting inserts for face milling of grey cast iron (GCI) (BS 1452/GG35) by spark plasma sintering (SPS), use of sub-stoichiometric NbC (NbC₀ˏ₈₈), Cr₃C₂ and Mo₂C additives and laser shock peening (LSP). The microstructure, hardness, fracture toughness and Young’s modulus of WC–Co, NbC₀ˏ₈₈-Co and NbC₀ˏ₈₈-Ni cermet-based inserts were investigated for machining performance. Additions of Mo₂C and manufacture by SPS significantly refined the NbC₀ˏ₈₈-Ni/Co cermet’s carbide grain size from ~5.0 μm to <0.9 μm, which increased the hardness (by ~4GPa) and wear resistance. Laser shock peening (LSP) improved the fracture toughness of all the inserts, from 10% (in the SPS WC based in cermets) to ~100% (in the LPS NbC based cermets). Uncoated cutting inserts were manufactured from the sintered cermets in an SNMA (double sided square insert without a chipformer on the cutting edge) shape (12.7 × 12.7 × 4.3 mm³, 1.6 mm nose radius). The inserts were used for interrupted face-milling of GCI at cutting speeds (ν˛) ranging from 100 m/minute (400 rpm)–500 m/minute (2000 rpm) and depths of cut (ɑₚ) of 0.2–1.0 mm. The insert wear was measured after every pass and analyzed by annular dark field scanning transmission electron microscopy (ADF-STEM). Cutting temperatures were measured with a high-speed thermal camera and forces were measured using a Kistler dynamometer. During machining at ν˛ = 200 m/minute and ɑₚ = 1.0 mm, WC–Co inserts had the lowest flank wear rate (FWR), although LSP significantly improved the tool life of the NbC₀ˏ₈₈-Ni inserts, significantly reducing the FWR from 148.63 μm/minute to 99.79 μm/minute (by ~33%) and the average resultant force from 1257 ± 15 N to 535 ± 15 N. During machining at ν˛ = 500 m/minute and ɑₚ = 0.2 mm, LSP significantly lowered the FWRs of the NbC₀ˏ₈₈ inserts, giving better tool life than all the WC based inserts. Generally, LSP improved the NbC₀ˏ₈₈ inserts’ tool life, reducing the flank wear rate by up to 33% during roughing and 63% during finishing. T2 - 8th International Conference on Competitive Manufacturing (COMA ’22) CY - Stellenbosch, South Africa DA - 09.03.2022 KW - Niobium carbide KW - Laser shock peening KW - Face milling KW - Tool wear PY - 2023 SN - 978-3-031-15602-1 SN - 978-3-031-15601-4 SN - 978-3-031-15604-5 DO - https://doi.org/10.1007/978-3-031-15602-1_62 SN - 2194-0525 SN - 2194-0533 N1 - Serientitel: Lecture notes in production engineering – Series title: Lecture notes in production engineering SP - 871 EP - 889 PB - Springer CY - Cham AN - OPUS4-62689 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Asante, Bright T1 - Optimized mix design and fire resistance of geopolymer recycled aggregate concrete under elevated temperatures N2 - This study investigates the performance of fly ash-based geopolymer recycled aggregate concrete (GRAC) as a sustainable alternative to Ordinary Portland Cement (OPC) concrete, focusing on its compressive strength and behavior under high-temperature exposure (150 ◦C, 300 ◦C, 600 ◦C, and 900 ◦C). The research emphasizes the use of 100 % recycled concrete aggregates as a replacement for natural aggregates, with samples cured at ambient conditions and at 60 ◦C in an oven. Key factors, including water content and curing conditions, were evaluated to determine their influence on compressive strength and thermal stability. Results indicate that water content is the primary factor governing compressive strength, while recycled aggregates contribute to a secondary but notable effect. GRAC maintained up to 65 % of its initial strength after exposure to 600 ◦C, though strength degradation and severe cracking occurred at 900 ◦C. Oven-cured samples showed fewer surface cracks but experienced slightly higher mass loss than room-cured coun-terparts. This study highlights the potential of GRAC as an environmentally friendly material capable of withstanding moderate thermal conditions, providing significant contributions to green construction practices and the reuse of construction and demolition waste. KW - Geopolymer KW - Recycled aggregate concrete KW - Elevated temperature PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-627071 DO - https://doi.org/10.1016/j.cscm.2025.e04401 SN - 2214-5095 VL - 22 SP - 1 EP - 17 PB - Elsevier Ltd. AN - OPUS4-62707 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Melzer, Michael T1 - Werkzeugkasten für die digitale Transformation der QI: eAttestation N2 - Für den internationalen Handel mit Waren und Dienstleistungen ist es entscheidend, dass sich Qualitätsaussagen schnell und verlässlich überprüfen lassen. Gleichzeitig müssen digitale Ergebnisberichte immer häufiger maschinenlesbar sein und vertrauensvoll in Anwendungen und Prozesse der Industrie 4.0 eingebunden werden. Aus diesen Gründen hat die DAkkS ein digitales Akkreditierungssymbol (d-AS) entwickelt. Dieser Impulsvortrag zeigt kurz die Entwicklung des d-AS von der analogen Form bis zur automatisierten digitalen Verifizierung und stellt seine Anwendung und Funktionalitäten auf einer eAttestation vor. T2 - QI-Digital Forum 2024 CY - Berlin, Germany DA - 09.10.2024 KW - eAttestation KW - Digital certificates KW - QI-Digital KW - Quality Infrastructure KW - Automation PY - 2024 UR - https://www.qi-digital.de/termine-und-veranstaltungen/meldung/rueckblick-auf-das-qi-digital-forum-2024-pressemitteilung AN - OPUS4-61897 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stawski, Tomasz A1 - Mishmastnehi, Moslem T1 - What can we learn from traditional stucco masters? N2 - Historical plaster formulations represent an underexplored avenue for understanding advanced materials engineering in premodern cultures. In this contribution, we investigate two distinct historical gypsum plasters, Gach-e Koshteh from 14th century Persia and Gesso Sottile from 15th century Italy, both of which were essential for architectural decoration and fine art. By replicating these methods in a laboratory setting, we explore how traditional artisans manipulated gypsum microstructures without any additives, to optimize surface and mechanical properties for specific artistic and functional outcomes. Gach-e Koshteh employs a labor-intensive process involving kneading and mechanical treatment during hydration of bassanite to gypsum. This results in a plaster with a platelet-like crystal morphology and a pronounced alignment of the {010} faces, leading to a hydrophilic surface ideal for water-based decoration. These platelets form a compacted structure, reducing porosity while providing a smooth, workable surface for wall paintings. In contrast, Gesso Sottile relies on a slow recrystallization process in a large excess of water, yielding needle-like gypsum crystals that minimize hydrophilic surface area. This makes Sottile more suitable for oil-based panel paintings or as a substrate for gilding. Our study applies a combination of wide-angle X-ray scattering (WAXS), atomic force microscopy (AFM), and scanning electron microscopy (SEM) to reveal the microstructural and surface properties of these historical plaster recipes. We demonstrate that the mechanical treatment in the Koshteh method leads to a denser, better-packed plaster with enhanced wettability due to the increased exposure of hydrophilic crystallographic planes. Meanwhile, the extended treatment time and high dilution in the Sottile recipe promote larger, loosely packed needle crystals that create a more hydrophobic surface. These findings not only highlight the ingenuity of historical materials engineering but also provide valuable insights for modern restoration and preservation techniques. By understanding the role of microstructure in the durability and surface properties of historical plasters, we can improve the conservation of gypsum-based cultural heritage objects. This research also demonstrates the potential for sustainable materials engineering practices rooted in historical techniques, as these additive-free formulations exhibit long-lasting performance with minimal environmental impact. T2 - Granada Muenster Discussion Meeting, GMDM2024 CY - Granada, Spain DA - 27.11.2024 KW - Gypsum PY - 2024 AN - OPUS4-62004 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Alem, Sayed Ali Ahmad A1 - Sabzvand, Mohammad Hossein A1 - Govahi, Parnian A1 - Poormehrabi, Pooria A1 - Azar, Mahdi Hasanzadeh A1 - Siouki, Sara Salehi A1 - Rashidi, Reza A1 - Angizi, Shayan A1 - Bagherifard, Sara T1 - Advancing the next generation of high-performance metal matrix composites through metal particle reinforcement N2 - Metal matrix composites (MMCs) offer asignificant boost to achieve a wide range of advanced mechanical properties and improved performance for a variety of demanding applications. The addition of metal particles as reinforcement in MMCs is an exciting alternative to conventional ceramic reinforcements, which suffer from numerous shortcomings. Over the last two decades, various categories of metal particles, i.e., intermetallics, bulk metallic glasses, high-entropy alloys, and shape memory alloys, have become popular as reinforcement choices for MMCs. These groups of metal particles offer a combination of outstanding physico-mechanical properties leading to unprecedented performances; moreover, they are significantly more compatible with the metal matrices compared to traditional ceramic reinforcements. In this review paper, the recent developments in MMCs are investigated. The importance of understanding the active mechanisms at the interface of the matrix and the reinforcement is highlighted. Moreover, the processing techniques required to manufacture high-performance MMCs are explored identifying the potential structural and functional applications. Finally, the potential advantages and current challenges associated with the use of each reinforcement category and the future developments are critically discussed. Based on the reported results, the use of metal particles as reinforcement in MMCs offers a promising avenue for the development of advanced materials with novel mechanical properties. Further progress requires more in-depth fundamental research to realize the active reinforcing mechanisms at the atomic level to precisely identify, understand, and tailor the properties of the integrated composite materials. KW - Intermetallic KW - Composite KW - Metal matrix composite KW - Interface KW - High entropy alloy KW - Bulk metallic glass PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-620730 DO - https://doi.org/10.1007/s42114-024-01057-4 SN - 2522-0128 VL - 8 IS - 1 SP - 1 EP - 68 PB - Springer Nature AN - OPUS4-62073 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Melzer, Michael T1 - Good Practice für DCCs von Temperatur- und Feuchtemessgrössen N2 - Der digitale Kalibrierschein (DCC) enthält alle Informationen eines herkömmlichen Kalibrierscheins in maschinenlesbarer und möglichst auch -interpretierbarer Form, um eine Automatisierung des Qualitätsmanagements und der metrologischen Rückführbarkeit in den Laboren und im industriellen Messwesen zu ermöglichen. Neben den allgemeinen Anforderungen, z.B. aus ISO/IEC 17025, gibt es messgrößen- und kalibrierverfahrensspezifische Anforderungen, die auch in digitalen Ergebnisberichten erfüllt sein müssen. Innerhalb des DKD Fachausschusses für Temperatur und Feuchte werden derzeit good practice Empfehlungen erarbeitet, um zu definieren, wie genau diese Anforderungen im Rahmen des DCC erfüllt werden sollten. Anhand der Temperaturskala des Kalibriermediums und der Angabe der Hysterese werden drei dieser good practices hier beispielhaft erläutert. T2 - TEMPERATUR 2024 CY - Berlin, Germany DA - 05.06.2024 KW - Digital Calibration Certificate KW - Digital certificates KW - QI-Digital KW - Digital Metrology KW - Calibration PY - 2024 UR - https://www.temperatur.ptb.de/startseite AN - OPUS4-61891 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rasool, Muhammad Hammad A1 - Ahmad, Maqsood A1 - Siddiqui, Numair Ahmed A1 - Junejo, Aisha Zahid T1 - Eco-friendly drilling fluid: Calcium chloride-based natural deep eutectic solvent (NADES) as an all-rounder additive N2 - Designing an effective drilling mud is a critical aspect of the drilling process. A well-designed drilling mud should not only provide efficient mud hydraulics but also fulfill three important functions: enhancing mud rheology, inhibiting hydrate formation in deepwater drilling, and suppressing shale swelling when drilling through shale formations. Achieving these functions often requires the use of various additives, but these additives are often expensive, non-biodegradable, and have significant environmental impacts. To address these concerns, researchers have explored the potential applications of ionic liquids and deep eutectic solvents in drilling mud design, which have shown promising results. However, an even more environmentally friendly alternative has emerged in the form of natural deep eutectic solvents (NADES). This research focuses on an in-house-prepared NADES based on calcium chloride and glycerine, with a ratio of 1:4, prepared at 60 °C, and utilizes it as a drilling mud additive following the API 13 B-1 standards and checks its candidacy as a rheology modifier, hydrates, and shale inhibitor. The findings of the study demonstrate that the NADES-based mud significantly improves the overall yield point to plastic viscosity ratio (YP/PV) of the mud, provides good gel strength, and inhibits hydrate formation by up to 80%. Additionally, it has shown an impressive 62.8% inhibition of shale swelling while allowing for 84.1% improved shale recovery. Moreover, the NADES-based mud exhibits a 28% and 25% reduction in mud filtrate and mud cake thickness, respectively, which is further supported by the results of XRD, zeta potential, and surface tension. Based on these positive outcomes, the calcium chloride–glycerine NADES-based mud is recommended as a versatile drilling mud additive suitable for various industrial applications. Furthermore, it presents a more environmentally friendly option compared to traditional additives, addressing concerns about cost, biodegradability, and environmental impact in the drilling process for an ultimate global impact. KW - NADES KW - Shale swelling KW - Drilling fluid KW - Mud rheology KW - Hydrate inhibition PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-623918 DO - https://doi.org/10.3390/en16145533 SN - 1996-1073 VL - 16 IS - 14 SP - 1 EP - 17 PB - MDPI CY - Basel AN - OPUS4-62391 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sachse, André A1 - Hasenbein, Ines A1 - Hortschansky, Peter A1 - Schmuck, Klaus D. A1 - Maenz, Stefan A1 - Illerhaus, Bernhard A1 - Kuehmstedt, Peter A1 - Ramm, Roland A1 - Huber, René A1 - Kunisch, Elke A1 - Horbert, Victoria A1 - Gunnella, Francesca A1 - Roth, Andreas A1 - Schubert, Harald A1 - Kinne, Raimund W. T1 - BMP-2 (and partially GDF-5) coating significantly accelerates and augments bone formation close to hydroxyapatite/tricalcium-phosphate/brushite implant cylinders for tibial bone defects in senile, osteopenic sheep N2 - Bilateral defects (diameter 8 mm) in the medial tibial head of senile, osteopenic female sheep (n = 48; 9.63 ± 0.10 years; mean ± SEM) were treated with hydroxyapatite (HA)/beta-tricalcium phosphate (β-TCP)/dicalcium phosphate dihydrate (DCPD; brushite) cylinders coated with BMP-2 (25 or 250 micrograms) or growth differentiation factor (GDF)-5 (125 or 1250 micrograms; left side); cylinders without BMP served as controls (right side). Three, 6, and 9 months post-operation (n = 6 each group), bone structure and formation were analyzed in vivo by X-ray and ex vivo by osteodensitometry, histomorphometry, and micro-computed tomography (micro-CT) at 3 and 9 months. Semi-quantitative X-ray evaluation showed significantly increasing bone densities around all implant cylinders over time. High-dose BMP-2-coated cylinders (3 and 9 months) and low-dose GDF-5-coated cylinders (3 and 6 months) demonstrated significantly higher densities than controls (dose-dependent for BMP-2 at 3 months). This was confirmed by osteodensitometry at 9 months for high-dose BMP-2-coated cylinders (and selected GDF-5 groups), and was again dose-dependent for BMP-2. Osteoinduction by BMP-2 was most pronounced in the adjacent bone marrow (dynamic histomorphometry/micro-CT). BMP-2 (and partially GDF-5) significantly increased the bone formation in the vicinity of HA/TCP/DCPD cylinders used to fill tibial bone defects in senile osteopenic sheep and may be suitable for surgical therapy of critical size, non-load-bearing bone defects in cases of failed tibial head fracture or defect healing. KW - Bone morphogenetic protein (BMP) KW - Growth differentiation factor (GDF) KW - Bone replacement material PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-623923 DO - https://doi.org/10.1007/s10856-023-06734-2 SN - 1573-4838 VL - 34 IS - 7 SP - 1 EP - 15 PB - Springer Science and Business Media LLC CY - Dordrecht AN - OPUS4-62392 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dolai, Malay A1 - Saha, Urmila A1 - Goswami, Juli Nanda A1 - Bhattacharya, Biswajit A1 - Emmerling, Franziska A1 - Ifseisi, Ahmad A. A1 - Biswas, Surajit ED - Bhattacharya, Biswajit T1 - Nickel(II)-mediated in situ complex formation with unexpected ligand transformations: crystal structures, DFT calculations, and catalytic activity in CO2 fixation reactions N2 - Two transformed ligands, namely 1,3,5-triazapentadienato(imidoylamidinato) and N-(methoxy(pyrimidin-2-yl)(pyrimidine-2-carboxamido)methyl)pyrimidine-2-carboxamide, are reported here as the first products derived from 2-cyano pyridine/pyrimidine, respectively, under nickel metal mediation in the presence of hydroxylamine hydrochloride in situ. Two different nickel-coordinated complexes (1 and 2) were formed. Single crystal X-ray diffraction revealed that complex 1 is a mononuclear complex with tetra-coordinated square planar geometry, whereas complex 2 is a dinuclear complex with hexa-coordinated distorted octahedral geometry. The synthetic pathways of both transformed ligands are explained with the support of energy calculations of different states via density functional theory (DFT) calculations. The catalytic addition reactions of epoxides and carbon dioxide efficiently produce organic cyclic carbonates in the presence of complexes 1–2, attributed to the presence of Lewis acidic nickel and Lewis basic centers, such as free amine, imine, methoxy, or nitrogen in complexes 1 and 2. Under mild reaction conditions (1 atm CO2 pressure and 60 °C temperature), different types of epoxides (exocyclic, endocyclic, and aromatic epoxides) yield high levels of respective cyclic carbonates in the presence of both complexes 1–2 as catalysts, with tert-butylammonium bromide (TBAB) acting as a co-catalyst. The high turnover number (TON) and turnover frequency (TOF) of these catalytic reactions clearly indicate the efficacy of the two catalysts. KW - Catalytic activity in CO2 fixation reactions DFT calculations KW - Nickel(II)-complex KW - In situ complex formation KW - Crystal Structure PY - 2025 DO - https://doi.org/10.1039/d4nj01801j SN - 1369-9261 VL - 49 IS - 11 SP - 4451 EP - 4463 PB - Royal Society of Chemistry (RSC) AN - OPUS4-62782 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wüstenberg, Hermann A1 - Erhard, Anton A1 - Montag, Hans-Joachim A1 - Schenk, Gottfried ED - Höller, P. T1 - Measurement of crack depth with ultrasonic methods - Through transmission- and reflection modes N2 - The measurement of crack depth in the near surface area especially on cladded components has seen a lot of approaches which has not always been successful. We have tried therefore to apply redundant methods in reflection and through transmission modes. In a reflection mode focussed sound fields with variable angle (between 38° and 76°) have been applied. Crack tip reflections could be better identified with focussing and angles adapted to the depth. But it remains doubtful not only to detect but also to analyse in a reflection mode cracks with bad orientation or such ones which are compressed or filled by corrosion products therefore we have investigated as a complementary approach through transmission arrangements with focussing and linear phased arrays. The electronic control of an 8-channel system is focussing and changing the angle. The results are demonstrating that a combined reflection and through transmission approach will improve the reliability of cracksizing with US. T2 - New Procedures in Nondestructive Testing - Germany-U.S. Workshop CY - Saarbrücken, Germany DA - 30.08.1982 KW - Crack depth KW - Ultrasonic method KW - Reflection mode KW - Transmission mode PY - 1983 SN - 978-3-662-02365-5 SN - 978-3-662-02363-1 DO - https://doi.org/10.1007/978-3-662-02363-1_20 SP - 213 EP - 228 PB - Springer CY - Berlin AN - OPUS4-62808 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Frieler, K. A1 - Stickler, R. A1 - Siegfried, Eberhard ED - Rindone, G. E. T1 - Brazing under microgravity in a resistance heated furnace N2 - Vacuum brazing under 1-g and microgravity (carried out on TEXUS II in preparation of an experiment for FSLP) conditions revealed the effect of various parameters (e.g. thermal history, hydrostatic pressure, buoyancy forces) on the microstructure of the joint and the gap filling phenomena. The following results will be presented: (a) Design of brazing specimens (b) Variations of microstructure depending on gap width, gravity, and thermal history (c) Flow patterns of molten braze as revealed by radioactive tracer experiments (d) Evaluation of Plateau-type simulation experiments T2 - Materials Research Society Annual Meeting CY - Boston, MA, USA DA - 16.11.1981 KW - Vacuum brazing KW - TEXUS II KW - Space craft environment PY - 1982 SN - 0-444-00691-5 SP - 639 EP - 649 PB - Elsevier CY - New York AN - OPUS4-62810 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wüstenberg, Hermann A1 - Erhard, Anton A1 - Ludwig, Bernd T1 - Grundlagen der Ultraschallprüfung an plattierten Reaktorkomponenten N2 - Die Ultraschallprüfung an plattierten Reaktorkomponenten erfährt bestimmte Einschränkungen insbesondere durch Schwankungen der Empfindlichkeit, durch Verschlechterung des Signal-Rausch-Verhältnisses und durch Störanzeigen unterschiedlicher Herkunft. Die Entwicklungen der vergangenen Jahre haben Möglichkeiten aufgezeigt, durch die die Ultraschallprüfung an Reaktorkomponenten mit der bei nicht plattierten Komponenten üblichen Nachweisempfindlichkeit möglich geworden ist. Diese Empfindlichkeit wird aber bei plattierten Komponenten erkauft mit einer spürbaren Erhöhung der Zahl von Anzeigen, die zu registrieren sind. Daher muß bei der Prüfung plattierter Komponenten insbesondere auf eine bessere Klassierung der aufgefundenen Anzeigen geachtet werden. In diesem Zusammenhang muß das Instrumentarium für eine Klassierung der Anzeigen verbessert werden, z. B. durch verbesserte Signalauswertung sowie durch Benutzung des Laufzeitverhaltens einer Echoanzeige. Für eine verbesserte Befundanalyse müssen entsprechende Hilfsmittel wie fokussierende Prüfköpfe oder die akustische Holographie zur Verfügung stehen. Die vorliegenden Erfahrungen beim Einsatz der Ultraschallprüfung an plattierten Komponenten auch während der Fertigung zeigen, daß der an sich notwendige, erhöhte Aufwand nur selten zum Tragen kommt, weil die heute verfügbare Basisqualität der Komponenten erheblich verbessert werden konnte und damit die Zahl von registrierpflichtigen Anzeigen ohnehin zurückgegangen ist. T2 - Deusch-Schweizerisches Seminar "Ausgewählte Aspekte der zerstörungsfreien Prüfung von Reaktorkomponenten" CY - Stuttgart, Germany DA - 28.03.1983 KW - Zerstörungsfreie Prüfung KW - Ultraschall-Impulsechoverfahren KW - Plattierung KW - Reaktordruckgefäß PY - 1983 SP - 1 EP - 23 PB - Materialprüfungsanstalt (MPA) CY - Stuttgart AN - OPUS4-62811 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wüstenberg, Hermann A1 - Erhard, Anton T1 - The importance of acoustic line holography in determining flaw size using ultrasonics N2 - The report deals with the principle of acoustic line holography for ultrasonic testing. Its applications, particularly in weld joints are illustrated. It was evident from many practical applications that this technology has a potential for providing Information regarding flaw sizes by ultrasonic testing which is characterized in particular by its adaptability to different situations and, compared with the large number of possible applications, represents a relatively simple instrumental technique. Experience has shown that acoustic line holography is becoming an increasingly serious rival to methods using focussing probes. PY - 1983 SN - 0036-7184 N1 - Es gibt eine parallele Sprachausgabe (deutsch), ein Link befindet sich im Feld zugehöriger Identifikator - There is a parallel language edition (German), a link is in the field related identifier VL - 35 IS - 5 SP - E82 EP - E83 PB - DVS-Media GmbH CY - Düsseldorf AN - OPUS4-62812 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hilgenberg, Kai T1 - EOS M300 as the heart of the QI living lab: Advancing with digital process chains N2 - This presentation shows how the connectivity of the EOS-M300/4 laser powder bed system is used to capture machine and process data as part of the living lab in QI Digital and how this can enable future digital quality assurance in additive manufacturing. T2 - AM Forum 2025 CY - Berlin, Germany DA - 17.03.2025 KW - Additive manufacturing KW - Quality assurance KW - QI Digital KW - Living lab PY - 2025 AN - OPUS4-62740 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Saber, Yassin A1 - Clague, Leighton T1 - Automated Fused Filament Fabrication of Ceramics and Metals - Remote and in Space N2 - Component manufacturing in remote (i.e., geographically isolated) settings poses significant challenges where access to conventional manufacturing facilities is limited or non-existent. Fused Filament Fabrication (FFF) enables the rapid manufacturing of plastic, metallic and ceramic components with complex geometries. Ceramic and metallic parts formed by FFF require subsequent debinding and sintering to reach full density. Debinding and sintering are typically executed in separate steps with different equipment, necessitating extensive human handling which hinders process automation and may be challenging for the operator in isolated environments. Here an innovative approach is presented: the integration of all process steps into a single, fully automated system, streamlining the process and minimizing human involvement. Our system combines a dual extrusion filament printer with a porous and heat-resistant ceramic print bed. The porous print bed enables mechanical interlocking of the first printed layers, ensuring adhesion and structural integrity during FFF. Ceramic and metallic parts are printed onto thin sacrificial rafts, which are built using an interface material with the same binder as the loaded filament. After the print is completed, the heat-resistant print bed with all parts is transferred seamlessly with a carrier system into a high-temperature furnace for debinding and sintering. During sintering the sacrificial raft is disintegrated, allowing for unconstrained sintering and easy removal of the finished parts. In conclusion, our integrated approach enables significant advancements in the fabrication of complex ceramic or metallic components in remote environments with increased efficiency and minimal human handling. T2 - AM Forum 2025 CY - Berlin, Germany DA - 17.03.2025 KW - Fused Filament Fabrication KW - Ceramics KW - Metalls KW - Process automation PY - 2025 AN - OPUS4-62745 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schneider, Mike A1 - Couzinié, Jean-Philippe A1 - Shalabi, Amin A1 - Ibrahimkhel, Farhad A1 - Ferrari, Alberto A1 - Körmann, Fritz A1 - Laplanche, Guillaume T1 - Effect of stacking fault energy on the thickness and density of annealing twins in recrystallized FCC medium and high-entropy alloys N2 - This work aims to predict the microstructure of recrystallized medium and high-entropy alloys (MEAs and HEAs) with a face-centered cubic structure, in particular the density of annealing twins and their thickness. Eight MEAs and five HEAs from the Cr-Mn-Fe-Co-Ni system are considered, which have been cast, homogenized, cold-worked and recrystallized to obtain different grain sizes. This work thus provides a database that could be used for data mining to take twin boundary engineering for alloy development to the next level. Since the stacking fault energy is known to strongly affect recrystallized microstructures, the latter was determined at 293 K using the weak beam dark-field technique and compared with ab initio simulations, which additionally allowed to calculate its temperature dependence. Finally, we show that all these data can be rationalized based on theories and empirical relationships that were proposed for pure metals and binary Cu-based alloys. KW - CoCrFeMnNi HEAs and MEAs KW - Recrystallization KW - Transmission electron microscopy (TEM) KW - Electron backscatter diffraction KW - Grain boundary engineering PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-629346 DO - https://doi.org/10.1016/j.scriptamat.2023.115844 SN - 1359-6462 VL - 240 SP - 1 EP - 6 PB - Elsevier CY - Amsterdam AN - OPUS4-62934 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - Digital Transformation in Materials Science through Semantic Technologies and Knowledge Graphs N2 - The field of materials science is undergoing a transformative shift driven by digitalization. In this respect, semantic and AI technologies are paving the way for advancements in materials development, design, and optimization while leaping towards an Industry 4.0 environment. Addressing the dual challenges of quality assurance and data interoperability, this presentation examines the integration of semantic technologies and knowledge representation methods. By adhering to FAIR principles, this approach enhances data management, storage, and reuse. That way, both machine-actionable and human-understandable data structures crucial for digital research environments are fostered. This presentation focuses on the ‘platform MaterialDigital’ (PMD) initiative, which aims to support efforts from both industrial and academic sectors to solve digitalization challenges and implement sustainable digital solutions. Besides establishing structures to create virtual material data spaces, PMD develops solutions for systematizing and unifying the handling of hierarchical, process-dependent material data. Semantic technologies play a crucial role in digitalization efforts as they enable the storage, processing, and querying of data in a contextualized form. Therefore, the development and prototypical application of the PMD Core Ontology 3.0 (PMDco 3.0) tailored for materials science is highlighted. This includes the design and documentation of graph patterns that may be compiled into rule-based semantic shapes. Its integration into daily lab life is demonstrated through its application to electronic lab notebooks (ELN). This illustrates potentials of standardized protocols and automation-ready solutions for managing diverse experimental data across different sources. Outlining best practices and illustrating the possibilities that semantic technologies bring to modern labs, examples from materials processing and mechanical testing will underscore how knowledge graphs bridge the gap between data and decision-making in materials science, with potential for increased productivity and streamlined workflows across the field. T2 - Materials Week 2025 CY - Frankfurt am Main, Germany DA - 03.04.2025 KW - Semantic Data KW - Data Integration KW - Digitalization KW - Data Interoperability KW - PMD Core Ontology PY - 2025 AN - OPUS4-62866 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhang, Kun A1 - Lin, Chang A1 - Pan, Lisha T1 - Effect of sisal fibers on the rheology of cement paste plasticized by polycarboxylate superplasticizer N2 - Sisal fibers (SF) and polycarboxylate superplasticizers (PCE) contribute to the sustainable development of cementitious materials by improving and optimizing their hardening properties. In this study, the impact of SF and PCE on the workability of cement pastes was investigated. The workability was evaluated through spreading diameter, yield stress, and plastic viscosity measurements, and the adsorption behavior of PCE was analyzed. The results showed that the introduction of SF had a negative effect on the workability of PCE plasticized cement pastes, reducing flowability and increasing yield stress and plastic viscosity, regardless of aspect ratio or dosage. A contact angle tester and a scanning electron microscope (SEM) were employed to examine the surface properties of SF. The mechanism behind this interaction of cement-PCE-SF was explored and found to be due to the rough surface of SF, which increased the consumption of PCE, and the formation of hydrogen bonds between PCE and SF. Additionally, PCE modified the interfacial structure between SF and the cement matrix, strengthening the relationship between the different phases. These findings provide new insights into the modification of fiber-reinforced cementitious materials. KW - Cement paste KW - Polycarboxylate KW - Flowability KW - Rheological KW - Sisal fiber (SF) KW - Adsorption PY - 2024 DO - https://doi.org/10.1061/jmcee7.mteng-16789 SN - 0899-1561 VL - 36 IS - 3 SP - 1 EP - 12 PB - American Society of Civil Engineers (ASCE) CY - Reston, VA AN - OPUS4-62893 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Völker, Christoph A1 - John, Elisabeth A1 - Firdous, Rafia A1 - Hirsch, Tamino A1 - Kaczmarek, Daria A1 - Ziesack, Kevin A1 - Buchwald, Anja A1 - Stephan, Dietmar A1 - Kruschwitz, Sabine ED - Ferrara, Liberato ED - Muciaccia, Giovanni ED - di Summa, Davide T1 - Beyond Theory: Pioneering AI-Driven Materials Design in the Sustainable Building Material Lab N2 - This work focuses on Artificial Intelligence (AI)-driven materials design, addressing the challenge of improving the sustainability of building materials amid complex formulations. These formulations involve various components, such as binders, additives, and recycled aggregates, necessitating a balance between environmental impact and performance. Traditional experimental methods often fall short in managing the complexity of material composition, hindering fast enough development of optimal solutions. Our research explores complex composition materials design through a comprehensive, comparative lab study between Data-Driven Design, using SLAMD - an open-source AI materials design tool, and traditional Design of Experiments (DOE). We aimed to develop a high-performance, alkali-activated material using secondary precursors, aiming for a compressive strength exceeding 100 MPa after 7-days. The findings reveal that AI-driven design outperforms DOE in development speed and material quality, successfully identif. T2 - 4 RILEM Spring Convention and Conference on advanced construction materials and processes for a carbon neutral society 2024 CY - Milano, Italy DA - 07.04.2024 KW - Secondary Raw Materials KW - Data-Driven Design KW - Sequential Learning KW - Design of Experiments KW - Alkali-Activated Binder PY - 2024 SN - 978-3-03170281-5 DO - https://doi.org/10.1007/978-3-031-70281-5_31 SN - 2211-0852 VL - 2 SP - 274 EP - 282 PB - Springer AN - OPUS4-61662 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zia, Ghezal Ahmad Jan A1 - Völker, Christoph A1 - Moreno Torres, Benjami A1 - Kruschwitz, Sabine T1 - An Adaptive Upscaling Approach for Assessing Materials’ Circularity Potential with Non-destructive Testing (NDT) N2 - Advancing towards a circular economy necessitates the efficient reuse and maintenance of structural materials, which relies on accurate, non-damaging condition assessments. This paper introduces an innovative AI-driven adaptive sampling (AS) technique integrated with Non-Destructive Testing (NDT) to optimize this process. AS focuses on critical data points, reducing the amount of data needed for precise assessments—evidenced by our method requiring on average only 7 samples for Logistic Regression and 8 for Random Forest, contrasted with 29 for traditional sampling. By reducing the necessity for extensive data collection, our method not only streamlines the assessment process but also significantly contributes to the sustainability goals of the circular economy. These goals include resource efficiency, waste reduction, and material reuse. Efficient condition assessments promote infrastructure longevity, reducing the need for new materials and the associated environmental impact. The circular economy aims to create a sustainable system where resources are reused, and waste is minimized. This is achieved by extending the lifecycle of materials, reducing the environmental footprint, and promoting recycling and reuse. Longevity directly contributes to the circular economy by maximizing the utility and lifespan of existing materials and structures. Longer-lasting infrastructure means fewer resources are needed for repairs or replacements, leading to reduced material consumption and waste generation. This aligns with the circular economy's principles of sustainability and resource efficiency. This research not only advances the field of structural health monitoring but also aligns with the broader objective of enhancing sustainable construction practices within the circular economy framework. T2 - Rilem Spring Convention CY - Milano, Italy DA - 09.04.2024 KW - Adaptive Sampling KW - Random Sampling KW - Machine Learning KW - Non-Destructive Testing KW - Condition Assessment KW - Circular Economy PY - 2024 SN - 978-3-031-70277-8 DO - https://doi.org/10.1007/978-3-031-70277-8_38 SN - 2211-0844 VL - 55 SP - 330 EP - 338 PB - Springer Nature Switzerland CY - Switzerland AN - OPUS4-62458 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Paul, Nathalie A1 - Kister, Alexander A1 - Schnellhardt, Thorben A1 - Fetz, Maximilian A1 - Hecker, Dirk A1 - Wirtz, Tim ED - Meo, Rosa ED - Silvestri, Fabrizio T1 - Reinforcement Learning for Segmented Manufacturing N2 - The manufacturing of large components is, in comparison to small components, cost intensive. This is due to the sheer size of the components and the limited scalability in number of produced items. To take advantage of the effects of small component production we segment the large components into smaller parts and schedule the production of these parts on regular-sized machine tools. We propose to apply and adapt recent developments in reinforcement learning in combination with heuristics to efficiently solve the resulting segmentation and assignment problem. In particular, we solve the assignment problem up to a factor of 8 faster and only a few percentages less accurate than a classic solver from operations research. T2 - European Conference on Machine Learning and Principles and Practice of Knowledge Discovery in Databases 2023 CY - Turin, Italy DA - 18.09.2023 KW - Reinforcement Learning KW - Assignment Problem KW - Large component manufacturing PY - 2025 DO - https://doi.org/10.1007/978-3-031-74640-6_38 VL - 1 IS - 1 SP - 470 EP - 485 PB - Springer Cham AN - OPUS4-63031 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Siefke, Lennart A1 - Linden, Anna T1 - Towards a robust automated surface inspection method for CT-scanned cannulas N2 - For certain cardiovascular diseases, cannulas are implanted into the blood circuit. To match the patients individual anatomy of the heart, there is research for cannulas to be custom-designed and manufactured aided by 3D printing. However, cannulas have to hold very high standards with regard to the smoothness of their surfaces, as rough patches can lead to formation of blood clots. Therefore, this work uses computer vision to detect such patches as part of quality assurance. First, the produced cannula is scanned using a precise CT scanner and transformed into a 3D mesh object. Rough patches in an otherwise smooth but curved surface are detected by using cosine similarity between neighboring faces and a statistical evaluation. In the end, this method is able to raise a warning when curved surfaces are not smooth enough and visualizes the problematic patches. However, there is just limited access to test data currently and the scanner used needs to be upgraded. T2 - 3D in Science & Applications (3D-iSA) 2024 CY - Berlin, Germany DA - 26.11.2024 KW - Algorithm KW - Additive manufacturing KW - Surface evaluation PY - 2025 UR - https://www.gfai.de SN - 978-3-942709-34-7 SP - 66 EP - 70 AN - OPUS4-63057 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Reigl, Selina A1 - Van Driessche, Alexander A1 - Stawski, Tomasz A1 - Koltzenburg, Sebastian A1 - Kunz, Werner A1 - Kellermeier, Matthias T1 - Sustainable Pathways for the Synthesis of Calcium Sulfate Hemihydrate N2 - Calcium sulfate, and especially its hemihydrate form (bassanite), is crucial in the construction industry, primarily used as a hydraulic binder in cements, mortars, and wallboards. Because of the rapid transformation of bassanite into thermodynamically stable gypsum (calcium sulfate dihydrate) upon contact with water, natural deposits are scarce, rendering it one of the most extensively produced inorganic materials worldwide. Currently, bassanite is derived from mined or waste gypsum through a thermal dehydration process, which is energy-intensive and costly. As sustainability has become a key target for industrial processes and products, a series of studies aiming to increase the energy efficiency and reduce the carbon footprint of bassanite production was published recently. Two primary approaches are pursued: conversion of gypsum and direct precipitation of bassanite from solution. In both cases, organic solvents, (specific) additives and/or elevated temperatures have been used to control the activity/availability of water in the reaction medium and thus direct phase selection towards bassanite. This review offers a comprehensive overview of alternative bassanite production methods, critically examining their benefits, potential downsides, and overall impact on the sustainability of industrial-scale use. KW - Calcium sulfate KW - Gypsum KW - Bassanite KW - Recycling PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630657 DO - https://doi.org/10.1002/anie.202415161 SN - 1521-3773 SP - 1 EP - 20 PB - Wiley VHC-Verlag AN - OPUS4-63065 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Liehr, Alexander A1 - Dingel, Kristina A1 - Kottke, Daniel A1 - Degener, Sebastian A1 - Meier, David A1 - Sick, Bernhard A1 - Niendorf, Thomas T1 - Data selection strategies for minimizing measurement time in materials characterization N2 - Every new material needs to be assessed and qualified for an envisaged application. A steadily increasing number of new alloys, designed to address challenges in terms of reliability and sustainability, poses significant demands on well-known analysis methods in terms of their efficiency, e.g., in X-ray diffraction analysis. Particularly in laboratory measurements, where the intensities in diffraction experiments tend to be low, a possibility to adapt the exposure time to the prevailing boundary conditions, i.e., the investigated microstructure, is seen to be a very effective approach. The counting time is decisive for, e.g., complex texture, phase, and residual stress measurements. Traditionally, more measurement points and, thus, longer data collection times lead to more accurate information. Here, too short counting times result in poor signal-to-background ratios and dominant signal noise, respectively, rendering subsequent evaluation more difficult or even impossible. Then, it is necessary to repeat experiments with adjusted, usually significantly longer counting time. To prevent redundant measurements, it is state-of-the-art to always consider the entire measurement range, regardless of whether the investigated points are relevant and contribute to the subsequent materials characterization, respectively. Obviously, this kind of approach is extremely time-consuming and, eventually, not efficient. The present study highlights that specific selection strategies, taking into account the prevailing microstructure of the alloy in focus, can decrease counting times in X-ray energy dispersive diffraction experiments without any detrimental effect on data quality for the subsequent analysis. All relevant data, including the code, are carefully assessed and will be the basis for a widely adapted strategy enabling efficient measurements not only in lab environments but also in large-scale facilities. KW - Materials characterization KW - Machine learning KW - X-ray diffraction KW - Measurement optimization PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630831 DO - https://doi.org/10.1038/s41598-025-96221-1 SN - 2045-2322 VL - 15 IS - 1 SP - 1 EP - 12 PB - Springer Science and Business Media LLC AN - OPUS4-63083 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zia, Ghezal Ahmad Jan A1 - Valdestilhas, Andre A1 - Moreno Torres, Benjami A1 - Kruschwitz, Sabine T1 - Leveraging large language models for automated knowledge graphs generation in non-destructive testing N2 - This paper presents an innovative approach for the automatic generation of Knowledge Graphs (KGs) from heterogeneous scientific articles in the domain of Non-Destructive Testing (NDT) applied to building materials. Our methodology leverages large language models (LLMs) to extract and semantically relate concepts from diverse sources. We developed material-specific agents for concrete, wood, steel, and bricks, each equipped with a curated glossary of terms to ensure domain accuracy. These agents process PDF documents, extracting relevant information on deterioration mechanisms, physical changes, and applicable NDT methods. The extracted data is then normalized, validated, and structured into a Neo4j graph database, forming a comprehensive KG. Our results demonstrate the system’s ability to automatically discover and represent intricate relationships between materials, deterioration mechanisms, physical changes, and NDT techniques. The generated KG successfully captures complex interactions, such as the applicability of specific NDT methods to various materials under different deterioration conditions. This work not only highlights the potential of KGs in enhancing knowledge discovery and representation in NDT research but also provides a scalable framework for extending this approach to other scientific domains. T2 - SeMatS 2024 - The 1st International Workshop on Semantic Materials Science CY - Amsterdam, The Netherlands DA - 17.09.2024 KW - Materials science and engineering KW - Large language model KW - Linked open data KW - Data interoperability KW - RDF KW - Semantic web PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-624597 DO - https://doi.org/10.5281/zenodo.13834164 SN - 1613-0073 N1 - Serientitel: CEUR workshop proceedings – Series title: CEUR workshop proceedings VL - 3760 SP - 101 EP - 110 PB - RWTH Aachen CY - Aachen AN - OPUS4-62459 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Neues aus der BAM / Fachbereich 9.2 N2 - In dieser Präsentation werden die neuesten Herausforderungen und der Stand des Fachbereiches 9.2 für die Mitarbeit im AK des HGF "Bau wissenschaftlicher Geräte" dargestellt. Hierfür werden Neuigkeiten aus dem Bereich Materialprüfung in der BAM präsentiert und mit den Arbeiten der Zentralwerkstatt, die hierfür notwendig sind, in Zusammenhang gebracht. T2 - Helmholtz-Arbeitskreis "Bau wissenschaftlicher Geräte" CY - Berlin, Germany DA - 12.06.2024 KW - Fertigungsverfahren KW - Fertigungskompetenz PY - 2024 AN - OPUS4-62293 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fischer, Michael T1 - Grenzfälle im Kalibrierschein N2 - In Kalibrierscheinen werden oft aus messtechnisch ermittelten Daten Kennwerte berechnet, die mit Referenzwerten verglichen werden. Meist mehrere davon bilden festgelegte Klassengrenzen und dienen der Zuweisung der Kalibrierobjekte in verschiedene Güteklassen innerhalb ihrer Vergleichsgruppe. Der Vortrag geht auf Grenzfälle ein, die nahe an einer Klassengrenze liegen und deren Verquickung mit der Verwendung von Kennwerten und der Rundung bei Berechnungen. T2 - 60. Sitzung des VMPA-Arbeitskreises „Prüfmaschinen und Prüfgeräte“ CY - Oberaula, Germany DA - 13.06.2024 KW - Kalibrierschein KW - Klassengrenze KW - Mindestkraft KW - Runden PY - 2024 AN - OPUS4-62482 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Junker, Birgit A1 - Stamm, Michael T1 - No downtime thermographic rotor blade inspection N2 - In this presentation, the KI-VISIR Reference Dataset, created by the Bundesanstalt für Materialforschung und -prüfung (BAM) will be discussed. It includes thermographic and visual inspection data of 30 operational wind turbines. This dataset aims to support the maintenance and inspection of wind turbines, which are increasingly being built across Germany and Europe. The data is publicly available and helps in the development of digital methods for damage classification and inspection. T2 - AMI Wind Turbine Blades CY - Düsseldorf, Germany DA - 10.12.2024 KW - Thermography KW - Wind Turbine Blades KW - AI KW - KI-VISIR KW - NDT PY - 2024 AN - OPUS4-62498 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stamm, Michael T1 - Damage detection of wind turbine blades with thermographic inspection and AI-based classification N2 - In this presentation, the possibilities, limitations and challenges of thermographic rotor blade inspection will be discussed. Among other things, the data from the KI-VISIR reference data set will be discussed. This data was also used to train an AI-based image recognition system. T2 - WindEurope Technology Workshop 2024 CY - Dublin, Ireland DA - 10.06.2024 KW - Thermography KW - Wind Turbine Blades KW - AI KW - KI-VISIR KW - NDT PY - 2024 AN - OPUS4-62499 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lapšanská, Ivana T1 - Passive Thermografie als Inspektionsinstrument für Rotorblätter von Windkraftanlagen im Betrieb N2 - Der „European Green Deal“ und der globale Kampf gegen den Klimawandel erfordern mehr und größere Windkraftanlagen. Um dem steigenden Bedarf an Wartung und Inspektion zu bedienen, werden neben der „klassischen“ Inspektion durch Industriekletterer zunehmend auch halb autonome Methoden der Ferninspektion entwickelt. Die BAM arbeitet in mehreren Projekten an der Detektion sowohl inneren als auch oberflächlichen Schäden mittels bodenbasierter passiver Thermografie. Passive Thermografie hat den Vorteil, dass die Sonne als Wärmequelle genutzt wird und so sehr große Objekte ohne direkten Zugriff untersucht werden können. Dies erlaubt eine Inspektion von Rotorblättern von Windenergieanlagen im laufenden Betrieb. Das verhindert Ausfallzeiten und Umsatzeinbußen im Vergleich zu herkömmlichen Blattinspektionen. Neben der Automatisierung der Aufnahmetechnik stehen zwei wissenschaftliche Fragestellungen im Fokus der aktuellen Arbeiten. Auf der einen Seite sind Inspektionen mit passiver Thermografie und deren Ergebnisse stark wetterabhängig. Deswegen bedarf es der einem guten Verständnis dieser Abhängigkeit und einer Kopplung von Simulationen und experimentellen Daten. So kann gezeigt werden, welche Defekte in Rotorblätter passive Thermografie bei welchen Wetterbedingungen sichtbar macht. Auf der anderen Seite sind die Auswertung und Interpretation der schnell erfassten Inspektionsergebnisse zeitaufwendig und verlangen gute Kenntnisse der Thermografie. Um hier praxistauglicher zu werden, arbeitet die BAM an der Erstellung von Algorithmen, die eine Vorauswahl und -interpretation der Inspektionsdaten mit künstlicher Intelligenz ermöglichen. In dem Beitrag wird der messtechnische Aufbau zur bodenbasierten passiven Thermografie an Rotorblättern, der Vergleich von Simulationsdaten und Feldmessungen sowie die Arbeiten bezüglich der KI-basierten Auswertung von thermografischen Aufnahmen gezeigt. T2 - DGZfP Jahrestagung 2024 CY - Osnabrück, Germany DA - 06.05.2024 KW - Wind KW - Windrad KW - Rotorblatt KW - Thermography KW - Thermografie KW - Rotorblade PY - 2024 AN - OPUS4-62500 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lapšanská, Ivana T1 - Thermographic detection and AI evaluation of leading-edge erosion N2 - The European Green Deal and the global fight against climate change call for more and larger wind turbines. To meet the increasing demand for maintenance and inspection, semi-autonomous methods of remote inspection are increasingly being developed in addition to industrial climbers performing the inspection [1, 2]. Rotor blades are exposed to extreme weather conditions throughout their lifetime causing leading edge erosion which changed the aerodynamic features of blades and can cause structural damages. The estimated annual energy production (AEP) losses caused by erosion damages are between 0.5% and 2% per year. The classification of the severity of the damage and the quantification of the resulting AEP losses are subject of scientific research. With such information, cost efficient repairs and maintenance efforts can improve the power production of wind turbines. Passive thermography presents a viable method for inspecting rotor blades, capable of identifying internal damage [3, 4] and surface erosion [5, 6]. An advantage of this method is that it not only detects rain erosion damage but also reveals temperature variations caused by resulting turbulence on the blade's surface. These turbulent effects reduce rotor blade efficiency, leading to losses in AEP. The inspection process takes approximately 10 minutes per turbine and is carried out while the turbine is fully operational, eliminating downtime and revenue losses typically associated with traditional blade inspections. This efficient inspection procedure is further enhanced by an automatic data analysis system, resulting in a substantial number of wind turbines being inspected within a specified timeframe. The automated evaluation of thermal images is executed using a fully convolutional network (FCN). The initial phase involved training an FCN using over 1500 thermal images. The primary objective was to accurately identify the thermal patterns associated with erosion damage at the leading edge. In the ongoing second phase, the emphasis is on integrating thermographic and visual images to assess the extent of the damage using an FCN. Additionally, this phase involves leveraging human factors in the FCN training process and providing a precise estimation of Annual Energy Production losses attributed to the identified rain erosion damages. T2 - EERA Deep Wind 2024 CY - Trondheim , Norway DA - 17.01.2024 KW - Wind KW - Turbulent flow KW - Thermography KW - Wind rotor blade KW - Inspection PY - 2024 UR - https://www.sintef.no/globalassets/project/eera-deepwind-2024/posters/operation-and-maintenance_ivana_lapsanska_thermographic-detection.pdf AN - OPUS4-62501 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krentel, Daniel A1 - Grobert, Steffen T1 - Primäres Explosionstrauma im militärischen Kontext - Herausforderungen für den Arbeitsschutz N2 - Die Thematik "low-level blast", als Dauerwirkung aufgrund von Training und Einsatz für Soldaten und weitere Einsatzkräfte relevant, wird im Hinblick auf den aktuellen Stand der Forschung und den Arbeitsschutz beleuchtet. T2 - 9. KSK-Symposium Rüstung CY - Altensteig, Germany DA - 10.09.2024 KW - Blast KW - LLB KW - Arbeitsschutz KW - Bundeswehr PY - 2024 AN - OPUS4-62312 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krentel, Daniel A1 - Grobert, Steffen T1 - Wehrmedizinisches Sonderforschungsvorhaben 29K4 "Primäres Explosionstrauma" N2 - Die Ergebnisse des Sonderforschungsvorhabens von Bundeswehrkrankenhaus Berlin und BAM zur Thematik "Untersuchung der intrakorporalen Stoßwellenausbreitung anhand eines vereinfachten Torso-Modells und eines Stoßwellengenerators" werden vorgestellt und im Zusammenhang mit der Thematik "low-level blast"/Arbeitsschutz und ihrer Bedeutung für den Soldaten ausgeführt. T2 - 9. KSK-Symposium Rüstung CY - Altensteig, Germany DA - 10.09.2024 KW - LLB KW - Blast KW - Verdichtungsstoß KW - Bundeswehr KW - Stoßwellengenerator PY - 2024 AN - OPUS4-62313 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krentel, Daniel A1 - Grobert, Steffen T1 - Primäres Explosionstrauma im militärischen Kontext - Herausforderungen für den Arbeitsschutz N2 - Die Thematik "low-level blast" (LLB) wird im Hinblick auf ihre Bedeutung für den Arbeitsschutz des Soldaten in Trainings- und Ausbildungssituationen beleuchtet, dabei der aktuelle Stand der Forschung sowie das abgeschlossene wehrmedizinische Sonderforschungsvorhaben, gemeinsam mit dem Bundeswehrkrankenhaus Berlin und weitere Arbeiten der BAM, vorgestellt. T2 - 9. Symposium Arbeitsschutz in der Bundeswehr 2024 CY - Mannheim, Germany DA - 24.09.2024 KW - LLB KW - Blast KW - Arbeitsschutz KW - Bundeswehr KW - Sensorträger Einsatzkraft PY - 2024 AN - OPUS4-62314 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Rübner, Katrin A1 - Schneider, S. A1 - Beck, T. A1 - Flassenberg, G. A1 - Herbst, Tristan T1 - Stoffkreislauf im Mauerwerksbau - Nachhaltigkeitsanalyse für das Mauerwerksrecycling / Schlussbericht zum IGF-Vorhaben 17022 N N2 - In Deutschland fallen mittelfristig erhebliche Mengen von Mauerwerkbruch an. Aus dem jährlichen Bauschuttanfall und den Produktionszahlen von Wandbausteinen lassen sich die Mengen an Mauerwerksrestmassen ableiten, die als Rückbaumaterial bei Abriss-, Umbau und Sanierungsarbeiten in Deutschland anfallen werden. Hiernach ist pro Jahr mit bis zu 10 Millionen Tonnen heute vornehmlich heterogen anfallendem Mauerwerkbruch zu rechnen [1a]. Im Sinne einer nachhaltigen Kreislaufwirtschaft sind diese Restmassen zukünftig einem möglichst hochwertigen Recycling zuzuführen. In diesem Spannungsfeld führt die deutsche Mauersteinindustrie das breit aufgestellte gemeinschaftliche Forschungsprojekt "SIM Stoffkreislauf im Mauerwerksbau" durch. In insgesamt acht mauersteinübergreifenden IGFForschungsvorhaben wurden und werden technisch orientierte Lösungsmöglichkeiten für das Recycling von Mauerwerk erarbeitet und Anwendungsbereiche für Mauerwerksrestmassen aufgezeigt. Eine grundsätzliche Entscheidung über die Eignung von Mauerwerksrestmassen für bestimmte Recyclingwege kann es letztlich nicht geben. Es wird immer eine Einzelfallentscheidung bleiben, die wesentlich durch komplexe technische sowie ökologische und ökonomische Randbedingungen geprägt wird. Vor diesem Hintergrund wurde im Rahmen des IGF-Forschungsvorhabens 17022 N der Forschungsvereinigung Porenbetonindustrie e.V., Berlin die Nachhaltigkeit verschiedener Recyclingoptionen für Mauerwerkbruch ganzheitlich untersucht und bewertet. Unter Einbeziehung der Hauptwandbausteinarten Ziegel, Kalksandstein, Porenbeton und Leichtbeton wurden dabei material- und verfahrenstechnische sowie ökologische, ökonomische und soziale Aspekte berücksichtigt. Auf Grundlage der gewonnenen Erkenntnisse wurde ein EDV-gestütztes Analysetool (Web-Tool) zur Nachhaltigkeitsbewertung für das Mauerwerksrecycling entwickelt. Mit dem Web-Tool sollen Anwender (Planer, Architekten, Recycler) die Möglichkeit erhalten, für verschiedene Untersuchungsfälle unter Einbeziehung regional und sachlich bedingter Parameter, wie Materialqualität, Stoffmengen, Logistik, Aufbereitungstechnik, Anwendungsbereiche, Kosten und Erlöse, objektspezifische Aussagen zur Nachhaltigkeit treffen zu können. Auf diesem Wege können im Sinne der aktuellen gesetzlichen Vorgaben nachhaltige Stoffkreisläufe im Mauerwerksbau geschlossen und somit letztlich die Deponierung von Mauerwerksrestmassen vermieden werden. Alle vier Wandbaustoffarten haben sich im Rahmen des Forschungsvorhabens als recyclingfähig und hinsichtlich der Nachhaltigkeit als gleichwertig erwiesen. Das Ziel des Vorhabens wurde damit erreicht. KW - Nachhaltigkeit KW - Mauerwerkbruch KW - Ganzheitlichkeit PY - 2013 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-288572 SP - 1 EP - 182 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-28857 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Wiggenhauser, Herbert A1 - Stoppel, Markus A1 - Strangfeld, Christoph T1 - BETOSCAN - Parkdeck Multisensorik - selbst fahrendes Scannersystem für Betonflächendiagnosen N2 - BETOSCAN ist eine selbst fahrende und selbst navigierende Plattform für Sensoren und Messgeräte. KW - ZfP KW - Zerstörungsfreie Prüfung KW - Multisensorik KW - Korrosionsindikation KW - Sensoren KW - Messgeräte PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-387431 SP - 1 EP - 3 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-38743 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Strobl, Dominic A1 - Unger, Jörg F. A1 - Ghnatios, C. A1 - Robens-Radermacher, Annika T1 - PGD in thermal transient problems with a moving heat source: A sensitivity study on factors affecting accuracy and efficiency N2 - Thermal transient problems, essential for modeling applications like welding and additive metal manufacturing, are characterized by a dynamic evolution of temperature. Accurately simulating these phenomena is often computationally expensive, thus limiting their applications, for example for model parameter estimation or online process control. Model order reduction, a solution to preserve the accuracy while reducing the computation time, is explored. This article addresses challenges in developing reduced order models using the proper generalized decomposition (PGD) for transient thermal problems with a specific treatment of the moving heat source within the reduced model. Factors affecting accuracy, convergence, and computational cost, such as discretization methods (finite element and finite difference), a dimensionless formulation, the size of the heat source, and the inclusion of material parameters as additional PGD variables are examined across progressively complex examples. The results demonstrate the influence of these factors on the PGD model’s performance and emphasize the importance of their consideration when implementing such models. For thermal example, it is demonstrated that a PGD model with a finite difference discretization in time, a dimensionless representation, a mapping for a moving heat source, and a spatial domain non-separation yields the best approximation to the full order model. KW - Additive manufacturing KW - Mapping for unseparable load KW - Model order reduction (MOR) KW - Thermal transient problem KW - Sensitivity analysis KW - Proper generalized decomposition (PGD) PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-598001 DO - https://doi.org/10.1002/eng2.12887 VL - 6 IS - 11 SP - 1 EP - 22 PB - John Wiley & Sons Ltd. CY - Berlin AN - OPUS4-59800 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tamsen, Erik T1 - From concrete mixture to structural design an optimization framework to reduce the global warming potential N2 - Concrete has a long history in the construction industry and is currently one of the most widely used building materials. Unfortunately, the concrete industry has a significant impact on the environment by contributing to about 9% of the total anthropogenic greenhouse gas (GHG) emissions. Concrete is a highly complex composite material. However, the main source of concrete's GHG emissions is the cement. This leads to two main strategies when trying to reduce the environmental impact. The first is to reduce the cement within the concrete mix. This can be done by substituting it using additives or increasing the amount of aggregates. Usually this will lead to decreased material properties, like compressive strength or stiffness. The second option is to reduce the amount of required concrete by optimizing the topology of the structure. However, this might require higher compressive strength. In addition, there are other properties like to workability which need to be considered. All in all, this leads to a highly complex optimization problem, which requires the estimation of effective concrete properties, based on the mixture as input to a predictive simulation. We present an automated workflow framework which combines experimental data with simulations, calibrates the simulation and performs the desired optimization. This workflow includes classical FE models, design guidelines based on model codes, as well as data driven methods. The chosen example is a beam, for which the concrete mixture is optimized to reduce GHG emissions. The first step is an estimation of material parameters, based on experimental data. This includes measures of stochastic distribution, allowing the quantification of the quality of the estimated parameters. The second step is the optimization. It takes into account constraints like the loading capacity after 28 days, the maximum allowed temperature during cement hydration and the maximum time till demoulding. The applied models include a Mori-Tanaka-based homogenization method to estimate effective concrete parameters, an FE simulation including the evolution of the concrete compressive strength and stiffness, the temperature field, displacements, and stress. This research shows a way towards a more performance-oriented material design. T2 - M2P 2023 (First International Conference Math 2 Product) CY - Taormina, Italy DA - 30.05.2023 KW - Experimental data KW - Simulations PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-582545 AN - OPUS4-58254 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Krüger, Miriam E. A1 - Hilbig, Harald A1 - Stelzner, Ludwig A1 - Machner, Alisa T1 - Effect of the chemical composition of synthetic alkali-silica gels on their structure, swelling behavior and water uptake N2 - For alkali-silica reaction (ASR) gels, the relationship between swelling expansion, structure and chemical composition, particularly the effect of aluminum, remains unknown. This study investigates the structure, swelling expansion and associated water uptake of synthetic ASR gels with various Al/Si (0–0.1) and Ca/Si (0.1–0.4) ratios. The results show that aluminum incorporated into the gel structure reduces the overall swelling expansion and the leaching of silicate species during the swelling test. Moreover, they revealed that water in the Al-ASR gels is more tightly bound, reducing the overall water uptake compared to the Al-free ASR gels. Additionally, there is a linear correlation between the maximal swelling results and the ASR gel composition. However, no direct correlation emerged between the amount of water uptake and the free swelling of the ASR gels, which indicates that other factors, like the type of water bonding and pore size of the gels, are decisive for the swelling mechanism. KW - Concrete KW - Alkali-silica reaction (ASR) KW - Durability KW - 1H NMR relaxometry KW - 29Si NMR KW - 27Al NMR KW - FTIR KW - Al-ASR gel KW - Swelling test PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-624268 DO - https://doi.org/10.1016/j.cemconres.2024.107596 VL - 184 SP - 1 EP - 18 PB - Elsevier B.V. AN - OPUS4-62426 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Frei, Vivian A1 - Pirskawetz, Stephan A1 - Thiele, Marc A1 - Rogge, Andreas T1 - Ermüdungsverhalten von Beton für unterschiedliche Probekörpergeometrien N2 - Die heute in der Anwendung befindlichen Bemessungskonzepte für Ermüdung von Beton stammen zum Teil noch aus den 1990er Jahren und sind speziell hinsichtlich hochfester Betone konservativ ausgelegt. Um die Vorteile von Türmen für Windkraftanlagen, vor allem auch aus hochfesten Betonen, im Zuge des geplanten Ausbaus der Windenergieversorgung in Deutschland wirtschaftlich nutzbar zu machen, müssen diese Bemessungskonzepte weiterentwickelt werden. Dafür sind umfangreiche Untersuchungen zur Ermittlung von Bruchlastwechselzahlen und zur Charakterisierung der Schädigungsentwicklung unter Ermüdungsbeanspruchung erforderlich. Allgemein anerkannte bzw. verbindliche Regelwerke oder Verfahren zur experimentellen Bestimmung der Ermüdungsfestigkeit (Bruchlastwechselzahlen) an Betonproben gibt es zurzeit aber nicht und die bisher durchgeführten Untersuchungen variieren in Parametern wie Probengeometrie, Probengröße und Prüffrequenz. Eine vergleichende Analyse der Ergebnisse der Studien und insbesondere die Übertragbarkeit auf bauteilrelevante Abmessungen ist auf dieser Grundlage nur sehr eingeschränkt möglich. KW - Ermüdungsverhalten KW - Probekörpergeometrien KW - Druckschwellenversuch KW - Bruchlastwechselzahlen KW - Beton PY - 2023 UR - https://www.betonverein.de/dbv-heft-52-materialermuedung-von-stahl-und-spannbeton-unter-hochzyklischer-beanspruchung-ergebnisse-des-verbundforschungsvorhabens-win-con-fat IS - 52 SP - 19 EP - 22 PB - Deutscher Beton- und Bautechnik-Verein E.V. CY - Berlin AN - OPUS4-58746 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - von Werder, Julia A1 - Simon, Sebastian A1 - Gardei, André A1 - Fontana, P. A1 - Meng, Birgit T1 - Thermal and hydrothermal treatment of UHPC: influence of the process parameters on the phase composition of ultra-high performance concrete N2 - Several studies show that thermal and hydrothermal treatment can further improve the excellent properties of UHPC in terms of mechanical strength and durability. While for the thermal treatment the increase in strength is attributed to an intensified pozzolanic and hydraulic reaction, for the hydrothermal treatment previous studies accredited it mostly to the formation of tobermorite. In the presented study thermal and hydrothermal treatment of UHPC samples was systematically varied and the phase formation analysed related to the strength development of a reference sample cured for 28 days in water. For the thermal treatment the results show that the strength increase depends on the protection against desiccation and can be ascribed to an improved pozzolanic reaction of the siliceous fillers. To achieve a significant enhancement of strength, a pre-storage time of few days and a long dwell time at elevated temperature/pressure are required. For the hydrothermal treatment already heating the specimens up to 185 °C in saturated steam followed by an immediate cooling leads to a substantial increase in compressive strength. Pre-storage time did not affect the result as far as a minimum of several hours is guaranteed. The improved performance is due to an increase in the pozzolanic and hydraulic reaction. Surprisingly, tobermorite was only found within a very thin layer at the surface of the sample, but not in the bulk. Sulphate and aluminium stemming from the decomposition of the ettringite are bound in the newly formed phases hydroxylellestadite and hydrogarnet. KW - UHPC KW - Thermal treatment KW - Hydrothermal treatment KW - Compressive strength KW - Phase development KW - Durability KW - Tobermorite KW - Hydroxylellestadite KW - Hydrogarnet PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-523402 DO - https://doi.org/10.1617/s11527-021-01633-w SN - 1871-6873 SN - 1359-5997 VL - 54 IS - 1 SP - Article 44 PB - Springer Nature AN - OPUS4-52340 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Munsch, Sarah Mandy A1 - Bintz, Thilo A1 - Heyn, R. A1 - Hirsch, H. A1 - Grunewald, J. A1 - Kruschwitz, Sabine T1 - Detailed investigation of capillary active insulation materials by 1H nuclear magnetic resonance (NMR) and thermogravimetric drying N2 - Capillary active interior insulation materials are an important approach to minimize energy losses of historical buildings. A key factor for their performance is a high liquid conductivity, which enables redistribution of liquid moisture within the material. We set up an experiment to investigate the development of moisture profiles within two different interior insulation materials, calcium-silicate (CaSi) and expanded perlite (EP), under constant boundary conditions. The moisture profiles were determined by two different methods: simple destructive sample slicing with subsequent thermogravimetric drying as well as non-destructive NMR measurements with high spatial resolution. The moisture profiles obtained from both methods show good agreement, when compared at the low spatial resolution of sample slicing, which demonstrates the reliability of this method. Moreover, the measured T2-relaxation-time distributions across the sample depth were measured, which may give further insight into the saturation degree of the different pore sizes. In order to explain differences in the moisture profiles between CaSi and EP, we determined their pore-size distribution with different methods: conversion of the NMR T2 relaxationtime distribution at full saturation, mercury intrusion porosimetry and indirect determination from pressure plate measurements. CaSi shows a unimodal distribution at small pore diameters, while in EP, a bi-modal or wider distribution was found. We assume that the smaller pore diameters of CaSi lead to a higher capillary conductivity, which causes a more distributed moisture profile in comparison with that of EP. T2 - NDT-CE CY - Zurich, Switzerland DA - 16.08.2022 KW - Insulation material KW - Nuclear magnetic resonance KW - Capillary conductivity KW - Pore-size distribution PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-579172 DO - https://doi.org/10.58286/27205 SN - 1435-4934 VL - 27 IS - 9 SP - 1 EP - 11 AN - OPUS4-57917 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wallau, Wilma A1 - Pirskawetz, Stephan A1 - Voland, K. A1 - Meng, Birgit T1 - Continuous expansion measurement in accelerated concrete prism testing for verifying ASR-expansion models N2 - The susceptibility of concrete structures due to alkali–silica reaction (ASR) can be assessed by means of ASR concrete prism testing at 60 °C, according to RILEM AAR 4.1. There, expansion of concrete prisms indicates alkali-reactivity of the examined concrete mix. This work applies in situ expansion measurement to accelerated concrete prism testing. Automated measuring facilitates both storage without the usually necessary interruptions for manual measurement and acquisition of quasi-continuousexpansion data. A comparative experimental programme showed that conventional testing resulted in stronger expansion and leaching of alkalis than automated testing. Experimental simulation of interruptions, typically associated with manual measurements in conventional testing, could prove the influence of these cooling–heating cycles. Two phenomenological approaches, frequently used for describing reaction kinetics of ASR by linking it to expansion results from ASR-testing, were validated with continuous expansion data of three types of aggregate. Experimental expansion depicted s-shaped curves similar to them of the modelling approaches. However, strong swelling recorded in the beginning of the test was not covered by the model curves. Auxiliary measurement of acoustic emissions and ultrasonic velocity helped characterising mechanisms such as hydration and cracking, which also influence prism expansion. The proposed modification of the measurement procedure provides an extended basis to analyse expansion mechanisms. Regarding data for validation of ASR-expansion models, continuous expansion results are preferable to conventional test results. KW - Alkali–silica reaction KW - Accelerated concrete prism test KW - Automated expansion measurement KW - ASR modelling PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-455959 DO - https://doi.org/10.1617/s11527-018-1205-0 SN - 1359-5997 SN - 1871-6873 VL - 51 IS - 3 SP - 51 EP - 79 PB - Springer AN - OPUS4-45595 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weise, Frank T1 - Analyse des Tausalzeintrages in Fahrbahndeckenbetone im Kontext der Alkali-Kieselsäure-Reaktion N2 - In den letzten Jahren sind im deutschen Bundesautobahnnetz (BAB-Netz) vermehrt AKR-Schäden an Betonfahrbahndecken aufgetreten, die zum Teil zu einer Halbierung ihrer geplanten Nutzungsdauer von 30 Jahren führte. Ursächlich hierfür ist die Verwendung alkaliempfindlicher Gesteinskörnung, die bei gleichzeitiger Anwesenheit von Wasser infolge der Exposition der Fahrbahndecke und dem alkalischen Milieu durch den Einsatz alkalireicher Portlandzemente bei der Betonherstellung zu einer Alkali-Kieselsäure-Reaktion (AKR) führt. Zusätzlich wird der AKR-Schädigungsprozess in Betonfahrbahndecken durch den externen Tausalzeintrag (primär NaCl) im Winter begünstigt. Vor diesem Hintergrund kommt der Ermittlung des Tausalzeintrags in den Fahrbahndeckenbeton eine große Bedeutung zu. Die Analyse des Tausalzeintrags erfolgte bisher ausschließlich nasschemisch an gemahlenen Bohrkernsegmenten. Nachteilig ist hierbei die fehlende differenzierte Betrachtung des Natriumgehaltes im Zementstein und in der Gesteinskörnung. Der alternative Einsatz von LIBS (Laser-induced breakdown spectroscopy) eröffnet in diesem Kontext neue Möglichkeiten. So wird in diesem Beitrag an Hand von Bohrkernen aus einem AKR-geschädigten BAB-Abschnitt exemplarisch die Vorgehensweise bei der LIBS-Analyse zur Ermittlung der Na- und interagierenden Cl-Verteilung an vertikalen Schnittflächen des Bohrkerns aufgezeigt. Da der Tausalzeintrag primär über den Zementstein erfolgt, wurde der verfälschende Na-Grundgehalt der Gesteinskörnung mittels Zementsteinkriteriums (Nutzung unterschiedlichen Ca-Gehalts in Zementstein und Gesteinskörnung) eliminiert. Vergleichend durchgeführte Cl-Mappings mit Mikroröntgenfluoreszenzanalyse (MRFA) belegen die Güte der durchgeführten LIBS-Messungen. Aber auch bei der Verifizierung der Übertragbarkeit der Ergebnisse der zum Ausschluss reaktiver Gesteinskörnung bei Neubau und Erneuerung im BAB-Netz eingesetzten Performanceprüfungen mit externem Alkalieintrag auf Praxisverhältnisse hat sich das LIBSVerfahren bewährt. So wurde festgestellt, dass die mit NaCl-Lösung beaufschlagten Laborprüfkörper aus einem repräsentativen Fahrbahndeckenbeton bei der Klimawechsellagerung (KWL) über ihre gesamte Höhe von 10 cm einen Eintrag von Na und Cl erfahren. Weiterhin konnte im Gegensatz zu bisherigen Annahmen erstmals mit LIBS und Nasschemie gezeigt werden, dass die Frost-Tauwechsel-Phase bei der KWL zu keinem erhöhten Tausalzeintrag führt. T2 - Fachtagung Bauwerksdiagnose 2018 CY - Berlin, Germany DA - 15.02.2018 KW - Baustoffe KW - Betonfahrbahndecken KW - AKR KW - Tausalzeintrag KW - LIBS KW - MRFA KW - Nasschemie KW - Klimawechsellagerung PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-446499 AN - OPUS4-44649 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hirsch, T. A1 - Voigt, Marieke A1 - Lehmann, Christian A1 - Meng, Birgit A1 - Lothenbach, B. T1 - Impact of autoclaving on the phase assemblage of Portland cement: Experiment and thermodynamic modelling N2 - Even after autoclaving for 2 weeks in the temperature range of 120 to 200 °C, CEM I paste with a water-to-cement ratio of 0.5 still contains some low-crystalline C-S-H. The conversion of low-crystalline C-S-H to crystalline is faster with increasing temperature. The observed low-crystalline and crystalline C-S-H phases (reinhardbraunsite, jaffeite) indicate that the sampleshave not reached equilibrium yet under these experimental conditions. However, there is a good agreement between experiment and thermodynamic modelling for the other solids indicating that the used datasets are suitable for this application. T2 - 16th International Congress on the Chemistry of cement 2023 - ICCC2023 CY - Bangkok, Thailand DA - 18.09.2023 KW - Zement KW - Thermodynamik KW - Phasenzusammensetzung KW - Mineralogie KW - Modellierung PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-589779 UR - https://iccc2023.org VL - 1 SP - 619 EP - 621 AN - OPUS4-58977 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Signorini, C. A1 - Bracklow, F. A1 - Hering, Marcus A1 - Butler, M. A1 - Leicht, L. A1 - Schubert, T. A1 - Beigh, M. A. B. A1 - Beckmann, B. A1 - Curbach, M. A1 - Mechtcherine, V. T1 - Ballistic limit and damage assessment of hybrid fibre-reinforced cementitious thin composite plates under impact loading N2 - Impact resistance of reinforced concrete (RC) structures can be significantly improved by strengthening RC members with thin composite layers featuring high damage tolerance. Indeed, to limit the well-known vulnerability of cement-based materials against impact loading, the synergistic effects of short fibres and continuous textile meshes as hybrid reinforcement has been proved to be highly beneficial. This paper addresses the characterisation of novel cement-based hybrid composites through accelerated drop-weight impact tests conducted on rectangular plates at different impact energies. Two distinct matrices are assessed, with particular interest in a newly developed limestone calcined clay cement (LC3)-based formulation. Important parameters quantifying energy dissipation capability, load bearing capacity and damage are cross-checked to compute the ballistic limit and estimate the safety-relevant characteristics of the different composites at hand. Although textiles alone can improve the damage tolerance of fine concrete to some extent, the crack-bridging attitude of short, well-dispersed fibres in hybrid composites imparts a certain ductility to the cement-based matrices, allowing a greater portion of the textile to be activated and significantly reducing the amount of matrix spalling under impact. KW - Impact loading KW - Cement-based composites KW - SHCC KW - TRC KW - Sustainable binders PY - 2023 DO - https://doi.org/10.1016/j.jobe.2023.108037 VL - 80 SP - 1 EP - 21 PB - Elsevier Ltd. AN - OPUS4-58793 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Munsch, Sarah Mandy T1 - Ermittlung der Porosität von Sandsteinen - Vergleich von Quecksilberporosimetrie, Tauchwägung und NMR N2 - Die Porosität sowie die Porengrößenverteilung (PSD) eines Baustoffs sind wichtige petrophysikalische Eigenschaften, die Transportprozesse im Material beeinflussen und im direkten Zusammenhang mit der Schadensanfälligkeit stehen (Frost-Tau-Schäden, Schäden durch Salzeinträge und sauren Regen). Verfahren zur Ermittlung der Porosität stellen die Quecksilberporosimetrie (MIP), das Prinzip der Tauchwägung nach Archimedes (triple weighing method, TWM) und die Nuklear Magnetische Resonanz (NMR) dar. Das Hauptziel dieser Arbeit ist der Vergleich der drei Methoden für die Porositätsbestimmung. Als Untersuchungsmaterial wurde Sandstein gewählt. Als Baustoff wird Sandstein trotz einer teilweise geringen Festigkeit, aber aufgrund seiner Farbvielfalt häufig für Kulturbauten, Gehwegmaterial und Fassaden eingesetzt. Sandsteine weisen zudem meist eine hohe effektive Porosität (bis zu ca. 30 %) und teilweise breite Porengrößenspektren auf, wodurch Feuchte- und Ioneneinträge begünstigt werden und zu z. B. langfristigen Verfärbungen an Sandsteinfassaden führen können. Im Rahmen dieser Arbeit werden die Porositäten von 10 verschiedenen Sandsteinen aus Deutschland und Tschechien bestimmt. Für die Untersuchungen mittels TWM und NMR wurden für jede Sandsteinart zwei zylinderförmige Proben unter Unterdruck mit Leitungswasser aufgesättigt. Beim Vergleich der Verfahren liegt der Fokus insbesondere auf NMR und der verwendeten Gerätetechnik, die mit einer minimalen Echozeit von 50 µs ein Wasserstoffsignal in Sandsteinen aus bis zu ca. 2 nm kleine Poren erfassen kann. Darüber hinaus wird das Auflösungsvermögen von MIP und NMR bezüglich der Poren- bzw. Poreneingangsgrößen diskutiert. Für den Vergleich von NMR und MIP werden an ausgewählten Sandsteinproben ebenfalls die zusätzlich ermittelten PSD in Korrelation zueinander gebracht. Erste Ergebnisse zeigen eine gute Korrelation von NMR- und TWM-Daten, aber teilweise starke Abweichungen zu den mit MIP bestimmten Porositäten. Ergebnisse zu den PSD zeigen teilweise nahezu identische Kurvenverläufe. Jedoch ist die Abschätzung des Umrechnungsfaktors für die NMR-Daten ohne Hinzuziehen von zusätzlichen Referenzverfahren wie Röntgen-Computer-Tomographie oder Spektral Induzierte Polarisation teilweise sehr schwierig. T2 - Bauwerksdiagnose CY - Berlin, Germany DA - 13.02.2020 KW - NMR KW - Porosität KW - Sandsteine KW - Quecksilberporosimetrie KW - Tauchwägung PY - 2020 N1 - Geburtsname von Munsch, Sarah Mandy: Nagel, S. M. - Birth name of Munsch, Sarah Mandy: Nagel, S. M. AN - OPUS4-50405 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Unger, Jörg F. A1 - Kindrachuk, Vitaliy T1 - A Fourier transformation-based temporal integration scheme for viscoplastic solids subjected to fatigue deterioration N2 - Using continuum damage mechanics (CDM) for lifetime prediction requires numerical integration of evolving damage until the onset of failure. The primary challenge for the simulation of structural fatigue failure is caused by the enormous computational costs due to cycle-by-cycle temporal integration throughout the whole loading history, which is in the order of 103–107 cycles. As a consequence, most approaches circumvent this problem and use empirical methods such as Wöhler curves. They are well suited for approximating the lifetime, but they are not capable to capture a realistic degradation of the material including redistribution of stresses. The main objective of the paper is to provide a technique for finite element (FE) simulations of structures under fatigue loading while reducing computational costs. A Fourier transformation-based temporal integration (FTTI) scheme is proposed, which adapts the conventional FE method for modeling the viscoplastic deterioration in a structure subjected to cyclic loading. The response fields are represented by a Fourier series which assumes a temporal scale separation: a microchronological (short time) scale arises from the oscillatory loading and a macrochronological (long time) scale is due to the slow material relaxation resulting from yielding and damage evolution. The original dynamic boundary value problem (BVP) is approximated by the stationary BVP on the microchronological scale. Alternation of the displacement field on the macrochronological scale is correlated with evolution of the history variables by means of a high order adaptive cycle jump method. Performance and significant acceleration of the FE simulations is demonstrated at different loading scenarios for a constitutive damage model where the progressive damage accumulation is driven by viscoplastic yielding. KW - Fatigue KW - Accelerated time integration KW - Continuum damage mechanics KW - Fourier series PY - 2017 DO - https://doi.org/10.1016/j.ijfatigue.2017.03.015 SN - 0142-1123 SN - 1879-3452 VL - 100 IS - 1 SP - 215 EP - 228 PB - Elsevier Ltd. AN - OPUS4-39616 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Huschke, Philip T1 - A mesoscale finite element model for fiber reinforced concrete N2 - Strain hardening ultra high performance fibre reinforced cementitious composites (UH-PFRCC) exhibit increased strength, ductility, and energy absorption capacity when compared to their quasi-brittle, unreinforced counterparts. A mesoscale finite element model can depict the underlying causes for the structural response of UHPFRC and thus help to optimize the fibre content, the fibre dimensions, and the fibre orientation. Furthermore, it facilitates the investigation of strain rate effects in UHPFRCC under dynamic loading. The mesoscale model can either be used directly or as a representative volume element for a macroscale model. This work proposes a two-dimensional and a three- dimensional mesoscale finite element model to simulate the structural response of strain hardening UHPFRCC. The mesoscale model employs an implicit gradient enhanced damage model, proposed by Peerlings et al., for the cement matrix and a local bond stress-slip model, proposed by Elige-hausen, Popov, and Bertero, for the bond between the cement matrix and the steel fibres. The steel fibres are modeled discretely as one-dimensional truss elements that are coupled to the cement matrix via bond elements. The implementation of hooked end fibres is realized in the constitutive equations of the bond elements. The tensile stress-strain response of UHPFRCC is a consequence of local matrix cracking and bond failure. Both phenomena can be depicted when modeling the cement matrix, the steel fibres, and the fibre-to-matrix bond explicitly. In this work, the parameters for the constitutive equations of each constituent are determined through uniaxial Tension tests, bending tests, and fibre pullout tests. Additionally, UHPFRCC specimens are simulated with the same parameters and compared to experimental results. T2 - ECCOMAS 2016 CY - Crete, Greece DA - 05.06.2016 KW - FEM KW - Softening KW - Damage PY - 2016 AN - OPUS4-38648 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kindrachuk, Vitaliy T1 - A Multi-scale temporal integration scheme for viscoplatic solids subjected to fatigue deterioration N2 - Using a continuum mechanics framework for lifetime prediction requires numerical integration of evolving damage until the onset of failure. The primary challenge for the simulation of structural fatigue failure is caused by the enormous computational costs due to cycle by cycle temporal integration throughout the whole loading history, which is in the order of 10^3 - 10^7 cycles. As a consequence, most approaches circumvent this problem and use an empirical method such as Wöhler curves. They are well suited for approximation of the lifetime, but they are not capable to capture a realistic degradation of the material with a redistribution of the stresses. The main objective of the paper is to provide a technique for the long time response of a finite element (FE) model while reducing computational costs. A multi-scale temporal integration scheme is proposed, which adapts the conventional FE method for realistic modeling of deterioration in a structure subjected to cyclic loading. For a particular case of two-scale temporal homogenization, the displacement field is assumed to satisfy scale separation: a short time scale arises from the oscillatory loading and a long time scale is due to the slow response relating to yielding and damage evolution. The original boundary value Problem (BVP) is approximated by the time-Independent BVPs on the short time scale. Alternation of the displacement field on the long time scale is correlated with the damage evolution by means of the adaptive cycle jump method. The significant acceleration of FE simulations is demonstrated for a constitutive damage model where the progressive damage accumulation under fatigue loading is driven by viscoplastic deformation. T2 - ECCOMAS 2016 CY - Crete, Greece DA - June 5th KW - Fatigue PY - 2016 AN - OPUS4-38654 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Thiele, Marc T1 - Experimentelle Untersuchung und Analyse der Schädigungsevolution in Beton unter hochzyklischen Ermüdungsbeanspruchungen N2 - Im Mittelpunkt der vorliegenden Arbeit steht das Ermüdungsverhalten von Beton unter hochzyklischen Druckschwellbeanspruchungen. Der aktuelle Wissensstand bezüglich des Ermüdungsverhaltens ist nach wie vor sehr lückenhaft. Ganz besonders trifft das auf den eigentlichen Ermüdungsprozess zu, der dem abschließenden Ermüdungsversagen vorausgeht. Dem Defizit im Wissen um das Ermüdungsverhalten steht allerdings eine zunehmende Bedeutung der Thematik in der Baupraxis gegenüber. Daher wurde im Rahmen dieser Arbeit eine systematische Untersuchung des Ermüdungsprozesses vorgenommen. Damit wird ein Beitrag geleistet, um einen tieferen Einblick und ein besseres Verständnis für den Schädigungsprozess und die damit verbundenen Vorgänge innerhalb des Betons zu gewinnen. Die experimentellen Untersuchungen bestehen im Wesentlichen aus einstufigen Dauerschwingversuchen im Druckschwellbereich an zylindrischen Probekörpern aus Normalbeton. Verwendet wurden zwei verschiedene Ermüdungslastniveaus, die Bruchlastzyklen zwischen 10⁶ und 10⁷ sowie zwischen 10³ und 10⁴ erzeugten. Die Untersuchung des Ermüdungsvorgangs erfolgte durch den Einsatz verschiedener ZfP- und ZP-Methoden, wie der Dehnungsmessung, der Messung flächiger Oberflächenverformungen, der Ultraschallmessung, der Schallemissionsmessung, der Lichtmikroskopie und des Rasterelektonenmikroskops. Zur Bewertung einiger Einflussgrößen im Zusammenhang mit dem Ermüdungsverhalten fanden zudem ergänzende Versuche zum Kriecheinfluss sowie zum Einfluss der Probengröße statt. Es konnte festgestellt werden, dass es sich bei dem Ermüdungsvorgang um eine von Beginn an einsetzende Schädigungsevolution innerhalb des Betons handelt. Diese beeinflusst die verschiedenen Materialeigenschaften des Betons in vielfältiger und sehr unterschiedlicher Weise. Die wesentlichste Feststellung in diesem Zusammenhang ist, dass die ermüdungsbedingte Materialschädigung zu einer Veränderung der gesamten Spannungs-Dehnungs-Beziehung führt, die sich ebenfalls in einem fortlaufenden Evolutionsprozess äußert. Aus den Untersuchungen konnten als entscheidende Ursache für die beobachteten Veränderungen im makroskopischen Materialverhalten Veränderungen in der Mikrorissstruktur nicht festgestellt werden. Vielmehr weisen die Ergebnisse der Untersuchungen darauf hin, dass die ermüdungsbedingten Veränderungen speziell in den Phasen I und II vorrangig das Resultat von viskosen Prozessen innerhalb des Zementsteins sind. Darüber hinaus geht aus den Versuchen hervor, dass auch das Kriechen zu relativ ähnlichen, aber weniger stark ausgeprägten Veränderungen im Material führt. Ein Einfluss der Probengröße auf das resultierende Verhalten konnte sowohl im statischen als auch im zyklischen Fall beobachtet werden. Aus den gewonnenen experimentellen Erkenntnissen wird eine Beschreibung der Vorgänge abgeleitet, die während des Ermüdungsprozesses im Materialgefüge ablaufen und zu den beobachteten makroskopischen Veränderungen führen. In diesem Zusammenhang hat sich herausgestellt, dass eine Erfassung der ermüdungsbedingten Schädigung anhand einer skalaren Größe über die Steifigkeit der tatsächlichen Veränderung der Spannungs-Dehnungs-Beziehung nicht gerecht wird. Eine Betrachtung im Hinblick auf einen zuverlässigen Schädigungsindikator im Zusammenhang mit den gemessenen Größen liefert zudem einen Überblick über die Eignung verschiedener Größen zur Erfassung des Ermüdungsschädigungsgrades im Beton. Abschließend wird ein Ansatz vorgestellt, der die beobachteten Entwicklungen entscheidender Größen im Ermüdungsvorgang abzubilden vermag. N2 - The main objective of this thesis is the fatigue behavior of concrete under high-cycle compressive loadings. Current knowledge about fatigue behavior of concrete is still incomplete. This concerns especially the process of fatigue which is preceding the fatigue failure. The leak of knowledge about fatigue behavior is opposed to the steady growing importance of this topic within the practice in civil engineering. Therefore, within this thesis a systematic and comprehensive investigation of the process of fatigue itself was done. This contributes to the better understanding of the progression of damage and the corresponding processes within the material. The experimental investigation consisted mainly of experiments with constant amplitude loadings in compression with cylindrical specimen made of normal strength concrete. Two differed load levels were used which resulted in numbers of cycles to failure of 10⁶ and 10⁷ as well as 10³ and 10⁴. The experiments were done in combination with different types of nondestructive and destructive testing methods like strain measuring, deformation of surface, ultrasonic signals, acoustic emissions, optical microscopy and also scattering electron microscopy. To access some parameters of influence in relation to the fatigue behavior additional creep tests and also several tests with different scales of specimen were done. The fatigue process of concrete is determined as an evolution of damage that starts from the beginning of the loading process. This evolution has manifold and different influences on the different material properties of concrete. In this relation a major finding was that fatigue related damage leads to a transformation of the complete stress-strain-relationship. This relationship is also subjected to an evolution process. Due to the authors observations it could not be determined that the investigated changes in macroscopic material behavior are caused by a development of micro cracks within the material structure. The results of the investigation indicated that rather the fatigue related changes in material behavior are mainly a result of viscous processes in cement stone especially in phase I and II of the fatigue process. Furthermore, it was observed that creep in concrete leads to similar but lesser changes in material behavior of concrete. Beside this, tests with different scales of specimens have shown an appreciable effect of size on the resulting material behavior under static and cyclic loadings respectively. From these experimental findings a detailed description was derived about the processes which take place within the material structure during the fatigue loading and also leads to the observed macroscopic changes in material behavior. In this context, the tests have shown that relating to stiffness reduction a scalar value could not capture the damage effect on the stress-strain-relationship caused by fatigue. A following consideration gives an overview about applicability of the different measured parameters for the detection of the degree of fatigue damage with regard to a reliable damage indicator. Finally an approach is presented which is able to describe the investigated developments of significant values within the observed fatigue process. T3 - BAM Dissertationsreihe - 140 KW - Ermüdung KW - Beton KW - Hochzyklisch KW - Schädigungsevolution KW - Fatigue KW - Concrete KW - High-cycle KW - Damage evolution PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-354487 VL - 140 SP - 1 EP - 286 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-35448 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Munsch, Sarah Mandy T1 - Ermittlung des Flüssigwasseranteils an voll- und teilgesättigten Sandsteinen mittels 1H-NMR und Hygrometrie N2 - Da Feuchte insbesondere in Form von Flüssigwasser ein hohes Schadenspotential für Baustoffe und Konstruktionen darstellt, finden zerstörungsfreie Verfahren wie die Kernspinresonanz (NMR) zunehmend Einsatz im Bauwesen. Auch wenn zur qualitativen Lokalisierung möglicher Schad- und Risikostellen bereits zahlreiche zerstörungsfreie Verfahren in der Praxis Anwendung finden, so besteht beispielweise bei der Porenraumcharakterisierung und dem Verständnis von Feuchtetransportmechanismen weiterhin Forschungsbedarf. Eine besondere Herausforderung stellt in diesem Zusammenhang die (ortsaufgelöste) Erfassung und Quantifizierung von Feuchteverteilungen bei Teilsättigung dar. Mittels 1H-NMR lassen sich der Wassergehalt sowie die Relaxationszeiten der Wasserstoffprotonen in Abhängigkeit von ihrer Bindungsart und der Porenumgebung messen. In vollgesättigten porösen Baustoffen kann somit das NMR-Signal als Porengrößenverteilung interpretiert werden. Da aber in der Praxis nur selten bis nie vollgesättigte Zustände vorliegen, befasst sich eine laufende Forschungsarbeit mit dem Verständnis der NMR-Signale teilgesättigter Porensysteme, die teilweise multimodale Porengrößenverteilungen aufweisen. Im Rahmen dieser Arbeit werden insgesamt 19 Sandsteine aus Deutschland, Tschechien und Italien sowohl im voll- als auch im teilgesättigten Zustand mit NMR untersucht. Definierte teilgesättigte Zustände werden durch Aufsättigen der Proben in Exsikkatoren mit verschiedenen relativen Luftfeuchten (z. B. 33 %, 75 %, 96%) erzeugt. Die Regulierung der Luftfeuchten erfolgt mit Hilfe von gesättigten Salzlösungen. Als Ergebnis wird die Veränderung der Signalamplitude und der T2-Relaxationszeitenverteilungen in Abhängigkeit von dem Feuchtezustand näher betrachtet. Des Weiteren erfolgt die Berechnung des Flüssigwasseranteils bzw. der adsorbierten Wasserfilmdicke einzelner Poren aus der mit Quecksilberporosimetrie bestimmten Porengrößenverteilung und der Annahme einer Porengeometrie (z.B. Schlitz-, Zylinderpore, etc.). Am Ende dieser Arbeit soll der Zusammenhang des NMR-Signals (Amplitude und Relaxationszeiten) mit dem Porensättigungsgrad in einem Porensystem mit multimodaler Porengrößenverteilung bei Teilsättigung aufgezeigt werden. T2 - Jahrestagung der Deutschen Geophysikalischen Gesellschaft CY - Online meeting DA - 18.05.2020 KW - NMR KW - Sandstein KW - Flüssigwasser KW - Teilsättigung KW - Hygrometrie PY - 2020 N1 - Geburtsname von Munsch, Sarah Mandy: Nagel, S. M. - Birth name of Munsch, Sarah Mandy: Nagel, S. M. AN - OPUS4-50861 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wiehle, Philipp T1 - Feuchteverhalten von Lehmsteinmauerwerk unter natürlichen Klimabedingungen N2 - Druckfestigkeit und Elastizitätsmodul von Lehmsteinmauerwerk nehmen mit steigendem Feuchtegehalt ab, weswegen die Mauerwerksdruckfestigkeit bei der Bemessung gemäß DIN 18940 in Abhängigkeit der maximal zu erwartenden Ausgleichsfeuchte abgemindert wird. Da bisher allerdings keine Messdaten zum Feuchtegehalt von Lehmsteinmauerwerk unter natürlichen Klimabedingungen vorliegen, stellen die normativen Grenzwerte lediglich eine konservative Abschätzung dar. Um die Feuchtegehalte von Lehmsteinmauerwerk und somit die Tragfähigkeit realitätsnah einschätzen zu können, wurden im Rahmen der vorliegenden Arbeit sowohl experimentelle als auch numerische Untersuchungen zum feuchtetechnischen Verhalten durchgeführt. Dabei wurden erstmalig magnetresonanzspektroskopische Untersuchungen an tragenden Lehmsteinen unterschiedlicher Herstellungsmethoden angewandt Weiterhin wurden Luftfeuchtesensoren in Lehmsteinmauerwerk eingebettet, um hygrische Langzeitfeuchtemessungen unter natürlichen Klimabedingungen durchzuführen. Auf Basis dieser Erkenntnisse wurde schließlich ein numerisches Modell kalibriert und Parameterstudien durchgeführt, um den unter realen Klimabedingungen tatsächlich auftretenden Feuchtegehalt im Lehmmauerwerk sowie dessen Verteilung über den Querschnitt einschätzen zu können und die normativen Grenzwerte zu überprüfen. Gezeigt wurde, dass die realitätsnahe instationäre Berechnung des Feuchtetransports mit üblichen hygrothermischen Simulationsprogrammen auf Basis einfacher feuchtetechnischer Kennwerte auch bei Lehmbaustoffen möglich ist. Der Einfluss des Quellens und Schwindens der enthaltenen Tonminerale und organischen Bestandteile wurde durch eine Modifikation bei der Ermittlung des Wasseraufnahmekoeffizienten explizit berücksichtigt und ist somit auch in den daraus abgeleiteten Transportkoeffizienten enthalten. Darüber hinaus wurde die Feuchtespeicherfunktion im überhygroskopischen Bereich auf Grundlage der Porenvolumenverteilung abgeschätzt. Die Approximation der Transportkoeffizienten und der Feuchtespeicherfunktion stellt dabei eine wesentliche Vereinfachung für Lehmbaustoffe dar, da ihre experimentelle Bestimmung aufgrund des Kontaktes mit Flüssigwasser kaum möglich ist. In Bezug auf das Feuchteverhalten üblicher Außenwandaufbauten von Wohnräumen konnte festgestellt werden, dass die Ausgleichsfeuchte im Lehmsteinmauerwerk stets unterhalb des in Nutzungsklasse 1 gemäß DIN 18940 zulässigen Grenzwertes von 65 % liegt. Je nach Putzsystem und Dämmstoff reduziert sich die Ausgleichsfeuchte auf Werte unter 60 %, wobei sich eine annähernd gleichmäßige Verteilung der Feuchte über den Mauerwerksquerschnitt hinweg einstellt. Bei Außenwänden von unbeheizten Räumen ergab sich eine maximale Ausgleichsfeuchte, die über weite Teile des Querschnitts unterhalb von 80 % lag. Der Ansatz einer maximalen Ausgleichsfeuchte von 90 % in Nutzungsklasse 2 ist folglich zu hoch angesetzt. Die zulässige Ausgleichsfeuchte bzw. der Umgebungsfeuchtefaktor in Nutzungsklasse 2 sollte dementsprechend angepasst werden. T2 - LEHM 2024 - 9. Internationale Fachtagung für Lehmbau CY - Weimar, Germany DA - 27.09.2024 KW - Lehm KW - Mauerwerk KW - Feuchte KW - Tragverhalten KW - Bemessung PY - 2024 AN - OPUS4-61904 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Matthias A1 - Rübner, Katrin A1 - Burkert, Andreas T1 - Einsatz der Quecksilberporosimetrie zur Charakterisierung von Feinkornbetonen für elektrochemische Untersuchungen N2 - Im Rahmen eines DFG-Forschungsvorhabens (FOR 537) wird ein Teilprojekt an der BAM bearbeitet. Ziel dieser Arbeit ist die quantitative Beschreibung und Bewertung des Korrosionsfortschrittes an Stahlproben mit kleinen Kathodenflächen (Eigenkorrosion) mittels elektrochemischer Messungen. Für die Untersuchungen wurden Betonproben mit eingebetteten Stahlelektroden hergestellt. Dabei wurden gezielt betontechnologische Parameter variiert. Dabei ist der Beton als Elektrolyt zu betrachten. Nach bestimmten Zeitintervallen werden die Betonproben aufgebrochen und die eingebetteten Stahlelektroden durch visuelle Inspektion und anschließende Bestimmung des Masseverlustes bewertet. Zur Charakterisierung des Betons (Elektrolyt) dient das Verfahren der Quecksilberporosimetrie. Mit dem Verfahren lassen sich die Zusammenhänge zwischen den betontechnologischen Parametern und der Porenstruktur aufzeigen und mittels der umfangreichen Variation der Betonparameter die Auswirkung auf den Korrosionsfortschritt nachweisen. T2 - XIII. Workshop über die Charakterisierung von feinteiligen und porösen Festkörpern CY - Bad Soden, Germany DA - 14.11.2006 PY - 2006 AN - OPUS4-14294 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stawski, Tomasz M. A1 - Salvalaglio, Matteo A1 - Wallace, Adam F. A1 - De Yoreo, James J. T1 - The Birth of Minerals: From Single Step to Multiple Step Mechanisms N2 - Mineral formation from ions in aqueous solutions begins with complex initial stages, where amorphous and liquid-like precursors play pivotal roles before crystalline growth occurs. Both classical and non-classical nucleation and growth theories, introduced in previous chapters, offer explanations, each with their own strengths and limitations, for the complex intermediate phases observed in experimental research. Analytical techniques play a critical role in detecting and characterizing precursor phases, offering valuable insights into nucleation and growth mechanisms across various temporal and spatial scales. Molecular dynamics and modelling provide in-depth perspectives on these phases, allowing for a closer examination of their nucleation and growth mechanisms at the molecular level, and revealing the intricate processes that govern their behaviour. KW - Crystallisation KW - Nucleation KW - Synchrotron KW - Thermodynamics KW - Minerals PY - 2025 DO - https://doi.org/10.2138/gselements.21.1.25 SN - 1811-5217 VL - 21 IS - 1 SP - 25 EP - 32 PB - Mineralogical Society of America AN - OPUS4-62841 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN ED - Czichos, Horst T1 - Handbook of technical diagnostics - Fundamentals and application to structures and systems N2 - This book presents concepts, methods and techniques to examine symptoms of faults and failures of structures, systems and components and to monitor functional performance and structural integrity. The book is organized in five parts. Part A introduces the scope and application of technical diagnostics and gives a comprehensive overview of the physics of failure. Part B presents all relevant methods and techniques for diagnostics and monitoring: from stress, strain, vibration analysis, nondestructive evaluation, thermography and industrial radiology to computed tomography and subsurface microstructural analysis. Part C cores the principles and concepts of technical failure analysis, illustrates case studies, and outlines machinery diagnostics with an emphasis on tribological systems. Part D describes the application of structural health monitoring and performance control to plants and the technical infrastructure, including buildings, bridges, pipelines, electric power stations, offshore wind structures, and railway systems. And finally, Part E is an excursion on diagnostics in arts and culture. The book integrates knowledge of basic sciences and engineering disciplines with contributions from research institutions, academe, and industry, written by internationally known experts from various parts of the world, including Europe, Canada, India, Japan, and USA. KW - Acoustic emission KW - Machinery diagnostics KW - Nondestructive testing KW - Offshore structures KW - Strain determination KW - Structural health monitoring KW - Surface analysis KW - Quality control KW - Reliability KW - Safety KW - Risk PY - 2013 SN - 978-3-642-25849-7 SN - 978-3-642-25850-3 DO - https://doi.org/10.1007/978-3-642-25850-3 SP - v EP - 568 PB - Springer CY - Berlin AN - OPUS4-62438 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lozano, Daniel T1 - Modeling of Elastic Wave Propagation Using SBFEM and Mortar Coupling N2 - This work introduces a combination of the mortar finite element method with the scaled boundary finite element method (SBFEM) to address specific challenges in modelling elastic wave propagation. It particularly focuses on ultrasonic guided waves and their interactions with localized features. The primary goal is to decouple distinct regions of interest, which allows for independent meshing in areas where waves propagate or interact with discontinuities in the elastic media. A key distinction is made between the near field and far field regions. The near field encompasses zones where accurate representation of small features relative to the wavelength is crucial. In contrast, the far field includes homogeneous areas where waves propagate freely, eventually radiating outward in unbounded domains. Separating these regions improves computational efficiency by applying finer discretization only where necessary. This decoupling also enables the reuse of far field models in parametric analyses, particularly in scenarios focused on local wave interactions. The approach demonstrates significant potential in such applications and is validated through practical examples. T2 - Doktorandentreffen - Eberswalde 2024 CY - Eberswalde, Germany DA - 28.10.2024 KW - Guided waves KW - SBFEM KW - Simulations PY - 2024 AN - OPUS4-62714 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Grunert, Wiebke T1 - ODYSSEUS N2 - Vorstellung des Forschungsprojekts ODYSSEUS und Darstellung der Aufgaben der BAM. Hierbei sollen neue Instrumente chemische Ausgangsstoffe zur Herstellung von Explosivstoffen und Bomben aufspüren, um zukünftig Anschläge zu verhindern. T2 - 46. Informationstagung Sprengtechnik CY - Siegen, Germany DA - 25.04.2025 KW - Home-made explosives KW - Anschläge KW - Bomben KW - Ausgangsstoffe PY - 2025 AN - OPUS4-62995 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lohrer, Christian T1 - Initiierungsvermögen von Anzündern (sonstige Pyrotechnik für Fahrzeuge) an Sekundärsprengstoffen N2 - Um eine schwere missbräuchliche Verwendung von Pyrotechnik zu verhindern, ist eine mögliche Initiierung von Sekundärsprengstoffen durch Pyrotechnik gemäß der wesentlichen Sicherheitsanforderungen der Richtlinie 2013/29/EU nicht zulässig. Aus diesem Grund müssen pyrotechnische Gegenstände auch in dieser Hinsicht bewertet werden. In einem pränormativen Forschungsansatz wurden leistungsfähige und für die Allgemeinheit vergleichsweise leicht verfügbare Anzünder aus dem Bereich der Fahrzeugpyrotechnik speziellen Prüfungen für die Bewertung dieser Auslösefähigkeit unterzogen. T2 - 46. Informationstagung Sprengtechnik CY - Siegen, Germany DA - 25.04.2025 KW - Sekundärsprengstoffe KW - Pyrotechnik KW - Konformuitätsbewertung PY - 2025 AN - OPUS4-62997 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - McGonigle, Rebecca A1 - Glasgow, Jodie A1 - Houston, Catriona A1 - Cameron, Iain A1 - Homann, Christian A1 - Black, Dominic J. A1 - Pal, Robert A1 - MacKenzie, Lewis E. ED - MacKenzie, Lewis E. T1 - Autoclave reactor synthesis of upconversion nanoparticles, unreported variables, and safety considerations N2 - Autoclave reactors are widely used across chemical and biological sciences, including for the synthesis of upconversion nanoparticles (UCNPs) and other nanomaterials. Yet, the details of how autoclave reactors are used in such synthesis are rarely reported in the literature, leaving several key synthesis variables widely unreported and thereby hampering experimental reproducibility. In this perspective, we discuss the safety considerations of autoclave reactors and note that autoclaves should only be used if they are (a) purchased from reputable suppliers/manufacturers and (b) have been certified compliant with relevant safety standards. Ultimately, using unsuitable autoclave equipment can pose a severe physical hazard and may breach legal safety requirements. In addition, we highlight several parameters in autoclave synthesis that should be reported as standard to maximise the reproducibility of autoclave synthesis experiments across materials and chemistry research. We encourage users of autoclave synthesis vessels to: (1) adopt high-safety autoclaves and (2) report the many experimental variables involved to enhance experimental reproducibility. KW - Reference material KW - Nano KW - Particle KW - Shell KW - Fluorescence KW - Lifetime KW - Decay kinetics KW - Synthesis KW - Quality assurance KW - Method KW - Energy transfer KW - Upconversion KW - Autoclave synthesis KW - Data comparability PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-625672 DO - https://doi.org/10.1038/s42004-025-01415-3 VL - 8 IS - 1 SP - 1 EP - 7 PB - Springer Science and Business Media LLC AN - OPUS4-62567 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - INPR A1 - Alphonse, Amal A1 - Hintermüller, Michael A1 - Kister, Alexander A1 - Lun, Chin Hang A1 - Sirotenko, Clemens T1 - A neural network approach to learning solutions of a class of elliptic variational inequalities N2 - We develop a weak adversarial approach to solving obstacle problems using neural networks. By employing (generalised) regularised gap functions and their properties we rewrite the obstacle problem (which is an elliptic variational inequality) as a minmax problem, providing a natural formulation amenable to learning. Our approach, in contrast to much of the literature, does not require the elliptic operator to be symmetric. We provide an error analysis for suitable discretisations of the continuous problem, estimating in particular the approximation and statistical errors. Parametrising the solution and test function as neural networks, we apply a modified gradient descent ascent algorithm to treat the problem and conclude the paper with various examples and experiments. Our solution algorithm is in particular able to easily handle obstacle problems that feature biactivity (or lack of strict complementarity), a situation that poses difficulty for traditional numerical methods. KW - Obstacle Problems KW - Numerical Analysis KW - Optimization and Control KW - Simulation PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-622160 DO - https://doi.org/10.48550/arXiv.2411.18565 SP - 1 EP - 38 AN - OPUS4-62216 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bulling, Jannis T1 - On the efficient simulation of ultrasonic waves on polygonal meshes N2 - At many stages of technology development in ultrasonic Non-Destructive Testing (NDT) and Structural Health Monitoring (SHM), simulation tools are essential. Many modern approaches to ultrasonic testing, such as Model Assisted Probability of Detection, inverse problems with iterative optimization, or the generation of data for AI training, benefit from highly effcient simulation tools in terms of simulation time. In this talk, we investigate explicit time stepping with the Scaled Boundary Finite Element Method (SBFEM) for approximating the linear elastic wave equation on 2D polygonal meshes, enhanced with a mass lumping technique for faster simulation times. We present the proposed changes to the formulation to successfully use mass lumping. Examples are used to demonstrate that there is no loss of quality due to the approximated mass matrix. Furthermore, mass lumping reduces the simulation time and makes the simulation more effcient. In addition, the proposed simulation method has the advantages of SBFEM meshing techniques. These advantages include fast meshing using an image-based quadtree algorithm or polygonal meshing by transforming triangular meshes based on a CAD model. The latter meshing method can include special crack tip elements that effciently handle the crack tip singularity. T2 - DAS | DAGA 2025 CY - Copenhagen, Denmark DA - 17.03.2025 KW - Non-Destructive Testing (NDT) KW - Scaled Boundary Finite Element Method (SBFEM) KW - Structural Health Monitoring (SHM) PY - 2025 AN - OPUS4-63016 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bulling, Jannis A1 - Gravenkamp, H. A1 - Birk, C. T1 - On the efficient simulation of ultrasonic waves on polygonal meshes N2 - At many stages of technology development in ultrasonic Non-Destructive Testing (NDT) and Structural Health Monitoring (SHM), simulation tools are essential. Many modern approaches to ultrasonic testing, such as Model Assisted Probability of Detection, inverse problems with iterative optimization, or the generation of data for AI training, benefit from highly efficient simulation tools in terms of simulation time. In this talk, we investigate explicit time stepping with the Scaled Boundary Finite Element Method (SBFEM) for approximating the linear elastic wave equation on 2D polygonal meshes, enhanced with a mass lumping technique for faster simulation times. We present the proposed changes to the formulation to successfully use mass lumping. Examples are used to demonstrate that there is no loss of quality due to the approximated mass matrix. Furthermore, mass lumping reduces the simulation time and makes the simulation more efficient. In addition, the proposed simulation method has the advantages of SBFEM meshing techniques. These advantages include fast meshing using an image-based quadtree algorithm or polygonal meshing by transforming triangular meshes based on a CAD model. The latter meshing method can include special crack tip elements that efficiently handle the crack tip singularity. T2 - DAS | DAGA 2025 CY - Copenhagen, Denmark DA - 17.03.2025 KW - Non-Destructive Testing (NDT) KW - Scaled Boundary Finite Element Method (SBFEM) KW - Structural Health Monitoring (SHM) KW - Numerical simulation PY - 2025 UR - https://pub.dega-akustik.de/DAS-DAGA_2025/imprint.html SN - 978-3-939296-23-2 SP - 1592 EP - 1595 AN - OPUS4-63017 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bintz, Thilo A1 - Kruschwitz, Sabine T1 - Non-destructive Testing for the Determination of Durability-Relevant Material Properties of Clinker-Reduced Building Materials N2 - In the quest to combat climate change, the construction industry, heavily reliant on cement-based materials, faces scrutiny due to significant CO2 emissions, mainly from clinker production. To address this, there’s a need to strategically reduce clinker content in cement. However, these new formulations must meet the same requirements as the original ones, so their durability must be investigated. In this study, we determined material parameters that enable an assessment of moisture and ion transport. These methods offer advantages over conventional approaches, including non-destructiveness, reduced measurement time, simplified setup, enhanced resolution, and improvement of detection limits. Our investigation utilizes NDT techniques, using 1H NMR relaxometry for moisture transport and LIBS for ion transport in various clinker-reduced materials. The NMR tomograph provides spatial insights into internal moisture transport, correlated with weight change assessments for the capillary transport coefficient. Additionally, based on NMR relaxometry data the chloride diffusion coefficient is estimated. Chloride migration tests are performed, and results are evaluated using LIBS and indicator tests for the chloride migration coefficient. Our findings highlight NMR relaxometry and LIBS advantages over conventional methods, showcasing superior spatial resolution, non-destructiveness, and, in some cases, expedited results with independence from the formulation of the cement matrix. Thus, these new methods can be used to test the durability of new, more heterogeneous cementbased building. T2 - Rilem Spring Convention 2024 CY - Milano, Italy DA - 10.04.2024 KW - NMR relaxometry KW - LIBS KW - Clinker reduced cement KW - Durability parameters PY - 2025 SN - 978-3-031-70281-5 DO - https://doi.org/10.1007/978-3-031-70281-5_48 VL - 56 SP - 426 EP - 434 AN - OPUS4-61824 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Poka, Konstantin A1 - Ali, Sozol A1 - Saeed, Waleed A1 - Merz, Benjamin A1 - Epperlein, Martin A1 - Hilgenberg, Kai T1 - Quality assurance via a cyber physical system of a PBF-LB/M machine N2 - Powder Bed Fusion with Laser Beam of Metals (PBF-LB/M) faces challenges in reproducibility and quality assurance, even for widely applied alloys like AlSi10Mg. This work introduces a digital provenance framework for PBF-LB/M, showcased through the EOS M 300–4 multi-laser machine. An Extract, Transform, Load (ETL) pipeline autonomously captures machine data, including scan vectors as well as process signals, and organizes them into a Digital Shadow (DS). The DS is further extended by external data sources, such as Melt Pool Monitoring (MPM), to enable comprehensive analysis and root cause identification. This approach ensures continuous data representation and facilitates the development of new quality metrics. Moreover, the framework enhances quality assurance and traceability, supports compliance with industry standards, and improves productivity. It also enables more precise cost calculations and predictive maintenance. By addressing these challenges, the framework is essential for advancing PBF-LB/M in industrial applications, achieving greater consistency and scalability in production. KW - PBF-LB/M KW - Data driven quality assurance KW - Data engineering KW - Digital shadow PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-625187 DO - https://doi.org/10.1007/s40964-025-00978-w SN - 2363-9520 VL - 10 IS - 3 SP - 1771 EP - 1783 PB - Springer Science and Business Media LLC AN - OPUS4-62518 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Munsch, Sarah Mandy T1 - Anwendung von KI für die Materialoptimierung im Bauwesen N2 - Diese Arbeit untersucht den Einsatz von Künstlicher Intelligenz (KI) in der Materialentwicklung für Beton, mit einem Fokus auf Karbonatisierungswiderstand, CO₂-Reduktion und Kostenoptimierung. Das KI-Tool SLAMD, das auf inverses Materialdesign setzt, konnte in Studien die Entwicklungszeit für Betonmischungen um bis zu 80 % verkürzen. Durch die Integration zusätzlicher 1H-Kernspinresonanz-Daten wurde der Prozess um weitere 40 % beschleunigt. Insgesamt zeigt sich, dass der Einsatz von KI die Effizienz und Nachhaltigkeit in der Materialentwicklung signifikant steigern kann. T2 - 11. Jahrestagung des DAfStb mit 63. Forschungskolloquium der BAM Green Intelligent Building CY - Berlin, Germany DA - 16.10.2024 KW - Cement & Concrete KW - SLAMD app KW - Nuclear magnetic KW - Resonance KW - Carbonation resistance PY - 2024 AN - OPUS4-61423 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Recknagel, Christoph T1 - Practical approved life expectancy of SSG - Prognosis of life expectancy by a performanced-based test method N2 - Structural Silicone Glazing (SSG) is a curtain walling method that utilizes silicone sealants to adhere glass, ceramic, metal or composite panels to supporting framing members by means of a peripheral adhesive joint. In SSG curtain walls, silicone sealants serve not only as a weather seal, but also act as a structural bonding element, eliminating the need for exterior retainers and covers. The paper discusses some essential findings of two recent research studies on the durability and service life of structural silicone glazing sealants and structures. The first study demonstrates, that specimens of a first generation 2-part silicone sealant taken from a SSG façade after 23+2 years of real life successfully passed the European ETAG002-1 performance criteria for residual strength. In a second study, a new performance-based durability test method was developed in partnership with the Federal Institute for Materials Research Berlin/Germany (BAM). This method is based on simultaneously exposing system test specimens to artificial weathering and complex, multiaxial mechanical loadings. 2-part structural silicone sealants of the first and of the second generation where subjected to this test, which is considered to correspond to an anticipated service life of 50 years. T2 - European Congress "Glass Processing Days" CY - Tampere, Finland DA - 28.06.2017 KW - Durability of glas facades KW - SSG Technology KW - Silicone sealants PY - 2017 AN - OPUS4-41281 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weise, Frank A1 - Porzig, Ekkehard T1 - Zerstörungsarme Bauzustandsanalyse selbsttätig vorgespannter Stahlbetonfachwerkträger im Flughafen Berlin-Tempelhof N2 - - einer der größten zusammenhängenden Gebäudekomplexe in Europa - Anfang der dreißiger Jahre von Prof. Sagebiel geplant, 1936 Baubeginn, heute zu 70%fertiggestellt - steht heute wegen großer verkehrs- und baugeschichtlicher Bedeutung unter Denkmalschutz - in Abfertigungshalle befindliche Fachwerkträger mit selbsttätiger Vorspannung zeigen Anfang des Spannbetonbaus - ab 1997 Überarbeitung des Nutzungskonzeptes der Räume über den Fachwerkträgern durch Berliner Flughafengesellschaft - Erfordernis der Abschätzung der Tragfähigkeit der Fachwerkträger T2 - Fachtagung Bauwerksdiagnose - Praktische Anwendungen Zerstörungsfreier Prüfungen CY - Munich, Germany DA - 21.01.1999 KW - Fachwerkträger KW - Mechanische Kennwertermittlung KW - Vergleichsstahlproben PY - 1999 AN - OPUS4-36517 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weise, Frank A1 - Kind, Thomas A1 - Stelzner, Ludwig A1 - Wieland, M. T1 - Dunkelfärbung der Betonfahrbahndecke im AKR-Kontext - Ursachenanalyse mit innovativer Prüftechnik T1 - Dark Dyeing of the Concrete Pavement in the AKR Context: Root Cause Analysis with innovative Testing Technology N2 - Die AKR-Schadensevolution von Betonfahrbahndecken ist in der Anfangsphase durch eine Dunkelfärbung der Oberfläche im Fugenbereich gekennzeichnet. Es wird vermutet, dass eine erhöhte Durchfeuchtung der Betonrandzone ursächlich für diese Erscheinung ist. Vor diesem Hintergrund wurde exemplarisch eine Fahrbahnplatte eines repräsentativen Bundesautobahnabschnitts systematisch mit verschiedenartiger zerstörungsfreier Prüftechnik vor Ort untersucht. Die Ergebnisse der zunächst erfolgten großflächigen Durchmusterung mit Radar zeigen, dass in den Bereichen mit einer Dunkelfärbung der Betonfahrbahndecke erhöhte Laufzeiten der Radarimpulse zwischen der Oberfläche und der Rückseite der Betonfahrbahndecke auftreten, was auf eine erhöhte integrale Durchfeuchtung der Betonfahrbahndecke schließen lässt. Vertiefend durchgeführte NMR-Feuchtemessungen in der Betonrandzone zeigen eine gute Korrelation zwischen erhöhtem Feuchtegehalt und der dunkel gefärbten Fahrbahnoberfläche. Die Ergebnisse beider zerstörungsfreien Prüfmethoden lassen den Schluss zu, dass die Betonfahrbahndecke in der Nähe des Fugenkreuzes eine höhere Durchfeuchtung als im Bereich der Querscheinfuge aufweist. Die geringste Durchfeuchtung besitzt die Betonfahrbahndecke in der Plattenmitte. Die mit den zerstörungsfreien Prüfverfahren ermittelten Befunde stimmen prinzipiell gut mit den punktuell mittels Darr-Wäge-Verfahren an Bohrmehlproben gewonnenen Ergebnissen überein. N2 - Darkening of the surface within alkali-silica reaction context - Root cause analysis with non-destructive measurement methods The damage evolution in concrete pavements due to alkali-silica reaction is characterized in the initial phase by a darkening of the surface along joint regions. It is generally assumed that an increased moisture content of the concrete boundary zone is responsible for this visual appearance. Against this background, a concrete pavement slab of a representative German motorway section was systematically investigated in-situ using different non-destructive measurement methods. The results of the high-resolution, planar radar showed an increased time of flight of the radar pulse between the pavement surface and the base of the concrete slab in the darkened areas. This indicated that the overall moisture content is increased near joints in the slab. Additional NMR moisture measurements in the concrete boundary zone confirmed the correlation between increased moisture content and the dark-colored surface of the concrete pavement. The results of both non-destructive measurement methods indicated that the moisture content near the intersection of two joints was higher than the moisture content near the area around the transverse joint. The lowest moisture content was measured in the center of the concrete pavement slab. The results obtained with the two non-destructive testing methods were in overall good agreement with moisture measurements of boring dust analyzed using the gravimetric method. KW - Betonfahrbahndecke KW - Alkali-Kieselsäure-Reaktion KW - Feuchtemessung KW - Radar KW - Nuclear Magnetic Resonance KW - ZfP PY - 2018 DO - https://doi.org/10.1002/best.201800020 SN - 0005-9900 SN - 1437-1006 VL - 113 IS - 9 SP - 647 EP - 655 PB - Wilhelm Ernst & Sohn, Verlag für Architektur und technische Wissenschaften GmbH & Co. KG CY - Berlin AN - OPUS4-46173 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Buchheim, Janine A1 - Recknagel, Christoph A1 - Wolter, Patrick A1 - Kittler-Packmor, Kai T1 - A new approach towards scientific evaluation and performance-related design of bituminous joint sealing materials and constructions N2 - While there is a permanent improvement of concrete pavement mixtures and pavement construction types over the last decades, the state-of-the-art joint sealing materials and joint constructions seem to stagnate on an antiquated empirical level. This status has been reaffirmed in the latest European standard. The consequences in the motorway network due to unsatisfying capability and durabilty of joint sealing systems are unacceptable. In addition, inadequate traffic performance (noise emissions, roll-over comfort) and traffic safety losses in the joint area of concrete pavements are existing challenges. These deficits and weaknesses reflect a demand for joint sealing materials and constructions whose approval requirements take functional aspects into account. Furthermore a sufficient analysis of decisive loads and a practice-oriented method to evaluate the requirements towards performance and durability is still missed. In this contribution decisive loads to German highways are analyzed. The design of test specimen for representative functional testing of joint sealing systems is discussed. The focus is on the geometry of the test specimens and the used concrete mixture. Finally, a new approach for a function-orientated test concept that considers representative load functions is presented. The potential of this approach to validate the durability and capability of various joint sealing systems is also presented using an example. T2 - RILEM International Symposium on Bituminous Materials CY - Online meeting DA - 08.06.2020 KW - Joint sealing KW - Expansion joint KW - Performance testing KW - Capability KW - Durability PY - 2020 SN - 978-3-030-46454-7 VL - 27 SP - 1 EP - 6 PB - Springer Nature AN - OPUS4-53488 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Munsch, Sarah Mandy A1 - Telong, Melissa A1 - Grobla, Lili A1 - Schumacher, Katrin A1 - Völker, Christoph A1 - Yared, Kaleb A1 - Kruschwitz, Sabine ED - Ferrara, Liberato ED - Muciaccia, Giovanni ED - di Summa, Davide T1 - Study on the Predictability of Carbonation Resistance of Cementitous Materials Based on NMR Features and the Use of SLAMD N2 - This study explores the acceleration of material design in the concrete industry, focusing on improving carbonation resistance, a key factor in the durability of concrete structures. Traditional tests for carbonation resistance are lengthy, but with the construction industry aiming for sustainable production, finding a balance between carbonation resistance and CO2 footprint is crucial. Our research employs two innovative methods: 1. Applying the Sequential Learning App for Materials Discovery (SLAMD), an AI materials design framework, to an extensive dataset of real-world concrete compositions to selectively test materials that meet market demands: maximum durability, optimal eco-durability, and the best cost-durability trade-off. 2. Investigating 1H Nuclear Magnetic Resonance (NMR) relaxometry as a quick alternative for characterizing carbonation behavior, as it saves time compared to traditional tests and assesses the complete material’s pore space. Specific NMR features are then integrated into the material design model, with the model’s performance compared against traditional approaches. The results of our study are compelling, demonstrating that materials can be precisely tailored to meet specific requirements with minimal data points. This marks a significant stride in the concrete industry, indicating thatNMR-based, lowfidelity surrogate characterizations, combined with a focused, data-driven design approach, can substantially accelerate the development of durable, sustainable concrete mixtures. T2 - 4 RILEM Spring Convention and Conference on advanced construction materials and processes for a carbon neutral society 2024 CY - Milano, Italy DA - 07.04.2024 KW - Nuclear magnetic resonance KW - carbonation resistance KW - cement and concrete KW - SLAMD app KW - predictability PY - 2024 DO - https://doi.org/10.1007/978-3-031-70281-5_49 VL - 2 SP - 435 EP - 442 PB - Springer CY - Cham, Switzerland AN - OPUS4-61692 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Diercks, Philipp T1 - Multiscale modeling of heterogeneous structures based on a localized model order reduction approach N2 - Many of today’s problems in engineering demand reliable and accurate prediction of failure mechanisms of mechanical structures. Thus, it is necessary to take into account the heterogeneous structure on the smaller scale, to capture the underlying physical phenomena. However, this poses a great challenge to the numerical solution since the computational cost is significantly increased by resolving the smaller scale in the model. Moreover, in applications where scale separation as the basis of classical homogenization schemes does not hold, the influence of the smaller scale on the larger scale has to be modelled directly. This work aims to develop an efficient concurrent methodology to model heterogeneous structures combining the variational multiscale method (VMM) [1] and model order reduction techniques (e. g. [2]). First, the influence of the smaller scale on the larger scale can be taken into account following the additive split of the displacement field as in the VMM. Here, also a decomposition of the global domain into subdomains, each containing a fine grid discretization of the smaller scale, is introduced. Second, local reduced approximation spaces for the smaller scale solution are constructed by exploring possible solutions for each subdomain based on the concept of oversampling [3]. The associated transfer operator is approximated by random sampling [4]. Herein, we propose to incorporate the actual physical behaviour of the structure of interest in the training data by drawing random samples from a multivariate normal distribution with the solution of a reduced global problem as mean. The local reduced spaces are designed such that local contributions of each subdomain can be coupled in a conforming way. Thus, the resulting global system is sparse and reduced in size compared to the direct numerical simulation, leading to a faster solution of the problem. T2 - ECCOMAS YIC CY - Porto, Portugal DA - 19.06.2023 KW - Multiscale Method KW - Variational Multiscale Method KW - Domain Decomposition KW - Model Order Reduction PY - 2023 AN - OPUS4-58251 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Selleng, Christian A1 - Meng, Birgit A1 - Gröger, K. A1 - Fontana, Patrick T1 - Einflussgrößen auf die Wirksamkeit einer Wärmebehandlung von Ultrahochfestem Beton (UHFB) T1 - Influencing factors for the effectivity of heat treatment of ultrahigh performance concrete (UHPC) N2 - Mittels Wärmebehandlung lassen sich die hervorragenden Eigenschaften von UHFB nochmals verbessern. Die für eine optimale Umsetzung relevanten Randbedingungen werden aktuell in der Fachwelt diskutiert. In dieser Veröffentlichung werden die Ergebnisse eines Forschungsprojekts vorgestellt, das die Wirkung verschiedener Einflussgrößen bei der Wärmebehandlung auf die Eigenschaften von UHFB zum Thema hatte. Dabei wurden die Art des Schutzes gegen das Austrocknen, die Vorlagerungszeit und die Haltezeit variiert. Um die zugrunde liegenden Prozesse zu verstehen, wurde der Phasenbestand mittels Röntgendiffraktometrie untersucht. Die höchsten Druckfestigkeiten des UHFB ließen sich bei einer Wärmebehandlung mit Wasserlagerung erzielen, da hierbei eine weitere Hydratation begünstigt wird. Vergleichsweise niedriger waren die Steigerungen bei einer Behandlung mit Schutz vor Austrocknung, während eine ungeschützte Behandlung zu deutlich geringeren Festigkeiten führte. Die Vorlagerungszeit beträgt im Idealfall einige Tage, um die Ausbildung eines offenbar günstigen Ausgangsgefüges sicherzustellen. Die Haltezeit sollte möglichst ausgedehnt sein, weil die Hydratation entsprechend lange gefördert wird. Im oberflächennahen Bereich war unter bestimmten Bedingungen eine Zonierung zu beobachten, deren Ursachen und Folgen, insbesondere in Bezug auf die Dauerhaftigkeit, weitere Forschung erfordern. KW - Ultra-Hochleistungsbeton KW - Wärmebehandlung KW - Behandlungsparameter KW - Vorlagerungszeit KW - Haltezeit KW - Festigkeitssteigerung KW - Zonierung KW - Ettringit PY - 2017 DO - https://doi.org/10.1002/best.201600059 SN - 0005-9900 VL - 112 IS - 1 SP - 12 EP - 21 PB - Ernst & Sohn AN - OPUS4-39171 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Selleng, Christian A1 - Simon, Sebastian A1 - Fontana, Patrick A1 - Meng, Birgit T1 - Possibilities for improving the properties of UHPC by means of thermal treatment N2 - A further improvement of the excellent properties of UHPC can be realized with thermal Treatment. Like for normal concrete, it accelerates the hardening and prevents shrinkage after the treatment. Additionally, an increase in strength can be achieved. Aim of this study was the optimisation of the thermal Treatment conditions of UHPC for very different Treatment methods; heat Treatment at 90 °C for unprotected and sealed samples, hot water bath at 90 °C and hydrothermal Treatment at 185 °C/1.1 MPa. The pre-storage time and the dwell time were systematically varied for each method to gain a higher strength. The compressive strength depends on the manner of Treatment at which higher water accessibility leads to higher strengths. The Phase composition changes considerably with different Treatment tempereatures. Finally, it can activate unhydrated binder components forming additional C-S-H, leading to higher strength. T2 - International Symposium on Ultra-High Performance Fibre-Reinforced Concrete UHPFRC 2017 CY - Montpellier, France DA - 02.10.2017 KW - Building Materials KW - Ultra-High Performance Concrete (UHPC) KW - heat treatment KW - autoclaving KW - X-ray diffraction (XRD) PY - 2017 SN - 978-2-35158-166-7 VL - PRO 106 SP - 83 EP - 92 PB - RILEM Publications SARL CY - Paris, France AN - OPUS4-42569 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Wallau, Wilma A1 - Pirskawetz, Stephan A1 - Greim, M. A1 - Teubert, O. T1 - AKR-Schadensmonitoring im 60 °C-Betonversuch: Abschlussbericht zum MNPQ-Projekt N2 - Zur Vermeidung der schädigenden Alkali-Kieselsäure-Reaktion (AKR) in Betonbauwerken wird die Alkalireaktivität von Gesteinskörnungen getestet. Der 60°C-Betonversuch ermöglicht eine vergleichsweise schnelle Einschätzung nach fünf-monatiger Testdauer. Dazu wird die Dehnung von Betonprüfkörpern, die mit der zu testenden Gesteinskörnung hergestellt wurden, manuell alle 28 Tage gemessen. Ein alternatives, an der BAM in den vergangen Jahren entwickeltes Verfahren setzt Dehnungssensoren ein, um kontinuierlich und online zu messen. Ziel dieses MNPQ-Projektes war es ein Messmodul zu entwickeln, welches eine kontinuierliche Dehnungsmessung leicht handhabbar umsetzt. Das von der Firma Schleibinger Geräte Teubert und Greim GmbH und der BAM in Kooperation entwickelte Messmodul lässt sich entweder in die herkömmliche AKR-Prüftruhe, in einen Wärmeschrank oder einen eigens entwickelten Minireaktor einlagern. Die kontinuierliche berührungslose Dehnungsmessung mittels Wirbelstromsensoren hat sich als robust und leicht handhabbar herausgestellt. Im Rahmen des Projektes ausgeführte Messungen untersuchen Einflüsse von gegenüber dem konventionellen Test variierten Testparametern, wie u.a. der Prüfkörperzahl je Behälter und dem ausbleibenden Drehen der Prüfkörper während des Tests. Die kontinuierliche Erfassung von Schallemissionen und Ultraschallgeschwindigkeit erweist sich als interessante Option um ein umfassendes Bild der Schädigungs-, Expansions-, und Hydratationsvorgänge zu gewinnen. Der eingefügte Erfolgskontrollbericht stellt den Projektverlauf dar und zeigt Chancen des entwickelten Gerätes auf. KW - Alkali-Kieselsäure-Reaktion KW - 60 °C-Betonversuch KW - Automatisierte Dehnungsmessung KW - Kontinuierliche Lagerung KW - Geräteentwicklung PY - 2017 DO - https://doi.org/10.2314/GBV:106750463X SP - 1 EP - 17 AN - OPUS4-47782 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Andrés Arcones, Daniel T1 - Evaluation of Model Bias Identification Approaches Based on Bayesian Inference and Applications to Digital Twins N2 - In recent years, the use of simulation-based digital twins for monitoring and assessment of complex mechanical systems has greatly expanded. Their potential to increase the information obtained from limited data makes them an invaluable tool for a broad range of real-world applications. Nonetheless, there usually exists a discrepancy between the predicted response and the measurements of the system once built. One of the main contributors to this difference in addition to miscalibrated model parameters is the model error. Quantifying this socalled model bias (as well as proper values for the model parameters) is critical for the reliable performance of digital twins. Model bias identification is ultimately an inverse problem where information from measurements is used to update the original model. Bayesian formulations can tackle this task. Including the model bias as a parameter to be inferred enables the use of a Bayesian framework to obtain a probability distribution that represents the uncertainty between the measurements and the model. Simultaneously, this procedure can be combined with a classic parameter updating scheme to account for the trainable parameters in the original model. This study evaluates the effectiveness of different model bias identification approaches based on Bayesian inference methods. This includes more classical approaches such as direct parameter estimation using MCMC in a Bayesian setup, as well as more recent proposals such as stat- FEM or orthogonal Gaussian Processes. Their potential use in digital twins, generalization capabilities, and computational cost is extensively analyzed. T2 - 5th ECCOMAS Thematic Conference on Uncertainty Quantificationin Computational Sciences and Engineering CY - Athens, Greece DA - 12.06.2023 KW - Digital Twin KW - Simulation Models KW - Uncertainty Quantification KW - Model Bias PY - 2023 UR - https://2023.uncecomp.org/ AN - OPUS4-58226 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chen‑Wiegart, Yu‑chen Karen A1 - Huber, Norbert A1 - Yager, Kevin G. T1 - Machine learning approaches for intentional materials engineering N2 - The development of nanoporous metals and metallic composites through dealloying processes presents significant opportunities in materials engineering. However, designing multicomponent precursor alloys and establishing corresponding processing methods that yield predictable compositions and nanostructures remain a complex challenge. This article explores how machine learning (ML)-augmented computational and experimental methodologies can tackle these challenges by predicting precursor alloy compositions, final nanoporous structures, and mechanical properties, while integrating ML-enabled autonomous experimentation for material design and quantification. We highlight recent advancements in applying ML to nanostructured materials design via dealloying and discuss how techniques from other nanomaterial designs can be adapted for improved control over morphological and compositional outcomes in nanoporous and nanocomposite materials. Furthermore, we explore the role of ML in autonomous synchrotron x-ray experimentation, enabling real-time feedback between modeling and experimental setups. ML-driven approaches to microstructure characterization and mechanical property prediction are also examined, with a focus on modeling and advanced imaging techniques such as three-dimensional nanotomography. Finally, this article outlines future directions for ML-enhanced materials science, emphasizing the exploration of high-dimensional parameter spaces and the incorporation of materials kinetics into processing and property evaluation, ultimately advancing the design of nanoporous structures and materials science. KW - Artificial intelligence KW - Autonomous KW - Nanostructure KW - X-ray tomography KW - Mechanical properties PY - 2025 DO - https://doi.org/10.1557/s43577-025-00908-9 SN - 1938-1425 VL - 50 IS - 5 SP - 1 EP - 12 PB - Springer Nature CY - London AN - OPUS4-63160 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kruschwitz, Sabine T1 - Non-destructive testing application examples using the NMR core-analyzing tomograph N2 - Nuclear magnetic resonance (NMR) with focus on 1H protons is increasingly applied for non-destructive testing applications. Besides mobile NMR, laboratory devices such as the NMR core-analyzing tomograph are used. As their magnetic field is more homogeneous, they enable measurements with higher signal-to-noise ratios (SNR), but with limited sample sizes. The tomograph presented here (8.9 MHz) was constructed for a maximum sample diameter of 70 mm and length of up to 1 m. The resolution, the echo time (min. 50 µs), the SNR and the measurement type can be adjusted by means of exchangable coils. The tomograph enables measurements along the complete sensitive length, slice-selective and even 2- or 3-dimensional measurements. A movable sample lifting system thereby allows a precise positioning of the sample. T2 - Magnetic Resonance in Porous Medie (MRPM) 2022 CY - Online meeting DA - 21.08.2022 KW - Spalling KW - Nuclear magnetic resonance KW - Tomography KW - Moisture transport KW - Frost salt attach PY - 2022 AN - OPUS4-55828 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wiedmann, A. A1 - Weise, Frank A1 - Kotan, E. A1 - Müller, H. S. A1 - Meng, Birgit T1 - Effects of fatigue loading and alkali-silica reaction on the mechanical behaviour of pavement concrete N2 - The primary aim of this paper is to analyze the impact of mechanical pre-damage and alkali–silica reaction (ASR) on the fracture mechanical properties of pavement concrete. For this purpose, a four point bending test was applied to large format beams to produce a defined level of cyclic pre-damage. The fatigue-induced concrete degradation process was simultaneously recorded using a testing procedure specifically developed for the purpose. In addition, fatigue-induced cracks on extracted drilling cores were spatially visualized and quantified using micro X-ray 3D-computed tomography (3D-CT). The storage of the small-format test specimens, with and without cyclic pre-damage, in an ASR-conducive environment showed that pre-damage leads to an increase in ASR damage processes. Subsequent structural mechanical investigations on small format specimens with and without pre-damage show that fatigue loading and ASR significantly influence fracture mechanical parameters of the concrete. KW - Acoustic emissions analysis KW - Alkali-silica reaction KW - Concrete pavement KW - Fatigue loading KW - Fracture energy KW - Monitoring of damage KW - Tensile strength KW - Ultrasonic velocity PY - 2017 DO - https://doi.org/10.1002/suco.201600179 SN - 1751-7648 SN - 1464-4177 VL - 18 IS - 4 SP - 539 EP - 549 PB - Ernst & Sohn AN - OPUS4-41007 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kempf, A. T1 - Einfluss der Porosität auf die Duktilitätseigenschaften von additiv gefertigtem AlSi10Mg N2 - Die Werkstoffeigenschaften im selektiven Laserstrahlschmelz-Verfahren hergestellter Bauteile werden von einer Vielzahl technologischer Parameter beeinflusst, sodass sich die Fertigungsgüte verschiedener Anlagen voneinander unterscheiden kann. Vor diesem Hintergrund wurde in der vorliegenden Arbeit untersucht, inwiefern sich durch verschiedene nachgelagerte Wärmebehandlungen die Mikrostruktur und die quasistatischen Festigkeitseigenschaften von Proben aus der Aluminiumlegierung AlSi10Mg, die mit verschiedenen Anlagen, Pulvern, Belichtungsstrategien und Prozessparametern gefertigt wurden, harmonisieren lassen. Die Versuche zeigten u.a., dass die erheblichen Festigkeitsunterschiede im Ausgangszustand unabhängig von der angewendeten Wärmebehandlungsroute aufgehoben wurden. Dennoch wurden signifikante Unterschiede in der Duktilität ermittelt. Anhand umfangreicher Bruchflächenanalysen konnte nachgewiesen werden, dass die in der Bruchfläche ermittelte Porosität eine lineare Korrelation zu der Bruchdehnung aufwies. T2 - 5. Tagung des DVM-Arbeitskreises Additiv gefertigte Bauteile und Strukturen CY - Online meeting DA - 04.11.2020 KW - Duktilität KW - Additive Fertigung KW - Laser powder bed fusion KW - AlSi10Mg KW - Festigkeit PY - 2020 AN - OPUS4-51656 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - AI/ML starts with data, …a practical example N2 - A brief introduction to the efforts we have done in our lab towards AI/ML analysis of SAXS data. For this, we need to extend the data with an extensive, structured hierarchy of metadata and associated data. A practical look into the information stored in our files, and the organization of the files in a data catalog is presented. T2 - Benchmarking for AI for Science at the Exascale A2 Workshop for Materials Science CY - Online meeting DA - 23.11.2020 KW - Small angle scattering KW - Machine learning KW - Data organization KW - Data curation KW - Metadata structuring PY - 2020 AN - OPUS4-51660 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pfennig, A. A1 - Simkin, Roman T1 - Identifying the initial corrosion fatigue failure based on dropping electrochemical potential N2 - The corrosion fatigue of duplex stainless-steel X2CrNiMoN22-5-3 can be determined by purely alternating axial cyclic load to failure using hour-glass shaped specimens. The experimental setup comprises a corrosion chamber allowing for the circulation of an aquifer electrolyte heated to 369 K simulating a carbon capture and storage as well as geothermal power plant environment. During engineering of a carbon storage site or geothermal power plant, it may be crucial to determine the failure onset of a component beforehand. Therefore, an algorithm with 93.3% reliability was established based on splitting the measured potential values into ten time series with a capacity of ten values. The failure of corrosion fatigue specimens in a geothermal environment correlates to the drop of the curves of the electrochemical potential which is measured simultaneously within the corrosion chamber. Crack initiation was, therefore, successfully derived from the electrochemical potential. KW - Corrosion fatigue KW - Surface corrosion KW - CO2 KW - Crack initiation KW - Geothermal energy production PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-629310 DO - https://doi.org/10.3390/app15010403 SN - 2076-3417 VL - 15 IS - 1 SP - 1 EP - 15 PB - MDPI CY - Basel AN - OPUS4-62931 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Crevice corrosion of 304 stainless steel under the influence of chlorine and chloride N2 - Der Einfluss von elektrolytisch erzeugten Desinfektionsmitteln auf die Spaltkorrosion des nichtrostenden Stahls 1.4301 wird dargestellt. Der Einfluss der Chlor- und Chloridkonzentration wird ermittelt N2 - The influence of electrolytically produced disinfectants on crevice corrosion of 304 stainless steel is shown. The influence of chlorine and chloride concentrations is determined. T2 - Kormat 2020 CY - Online meeting DA - 26.11.2020 KW - Crevice corrosion KW - Werkstoffe KW - Stainless steel KW - Disinfection PY - 2020 AN - OPUS4-51698 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Trappe, Volker T1 - Betriebsfestigkeit von Struktur-Klebungen im Anwendungsgebiet der CS22 N2 - Moderne Segelflugzeuge sind voll-verklebte tragende FKV-Strukturen. Über die Schwingfestigkeit der Faser-Kunststoff-Verbunde (FKV) und die Lebensdauerabschätzung dieser Werkstoffklasse auf Basis verschiedener Lastspektren wurden insbesondere von Christoph Kensche verschiedenen Arbeiten durchgeführt und auch auf dem Symposium für Segelflugzeugentwicklung vorgestellt. Hingegen ist die Betriebsfestigkeit von Struktur-Klebungen im Anwendungsbereich der CS22 vergleichsweise wenig untersucht worden. Über die Jahre wurden in verschiedenen Projekten immer wieder Probleme in Struktur-Klebungen (u.a. Betriebsbelastungsversuche an Versuchs-Holmen) identifiziert, analysiert und spezielle Prüfverfahren weiter entwickelt (Projekt „Tragflügel neuer Technologie für die allgemeine Luftfahrt“, FK SIF765). Im Rahmen des LuFo-Vorhabens GeAviBoo (General Aviation Booster) wurde in zwei Arbeitspaketen das Thema erneut aufgegriffen und Betriebsbelastungsversuche an Klebproben durchgeführt. Im Rahmen des Vortrages werden die Erkenntnisse der letzten 10 Jahre aufbereitet und die neusten Ergebnisse vorgestellt. T2 - Symposium für Segelflugzeugentwicklung CY - Online meeting DA - 19.11.2020 KW - Polymer Matrix Composites KW - Betriebsfestigkeit KW - Klebung KW - General Aviation PY - 2020 AN - OPUS4-51861 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Werder, Julia T1 - Funktionalisierung von Fasern für zementgebundene Materialien - ausgewählte Prüfmethoden N2 - Die geringe Zugfestigkeit von zementgebundenen Materialien kann durch die Zugabe von Fasern maßgeblich verbessert werden. Ziel eines gemeinsamen Verbundprojekts mit einem Industriepartner war die Erhöhung der Leistungsfähigkeit von kurzen Polymer- und Carbonfasern durch eine Verbesserung des Verbundes zwischen Faseroberfläche und Zementsteinmatrix. Von der IONYS AG wurde dazu eine spezielle Funktionalisierung entwickelt, die über eine Hydrophilisierung der Faseroberfläche eine chemische Anbindung an die Zementsteinmatrix gewährleistet. Aufgabe der BAM war es, die Effizienz der neuen Beschichtung bezüglich der Erhöhung der Nachrissbiegezugfestigkeit und der Reduzierung der Schwindrissbildung während der Erhärtungsphase zu quantifizieren. Die Ergebnisse zeigen, dass die Funktionalisierung die Neigung zur Schwindrissbildung für die Carbonfasern und in noch stärkerem Maße für die Polymerfasern reduziert. Eine Erhöhung der Nachrissbiegezugfestigkeit konnte dagegen nur für die deutlich steiferen Carbonfasern nachgewiesen werden. T2 - 10. Kolloquium Industrieböden CY - Esslingen, Germany DA - 03.03.2020 KW - Fibres KW - Cementitious materials KW - Shrinkage KW - Strain hardening PY - 2020 AN - OPUS4-51914 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kotula, Stefan T1 - Messsystemanalyse („Ringversuch“) zu WIPANO-Vorhaben „GELELEK“ – Zusammenfassung der Ergebnisse N2 - Im Rahmen des WIPANO-Vorhabens „GELELEK“ wurde ein Ringversuch durchgeführt, bei dem ca. 20 Teilnehmer aus Wirtschaft und Forschung teilnahmen. Dabei wurde eine neuartige elektrochemische Messung von Zinkoberflächen durchgeführt, welche an der BAM entwickelt und für industrielle Anwendung optimiert wurde. Dabei diente ein an der BAM geschriebener Normvorschlag als Anleitung. In dem Vortrag werden die Ergebnisse und Auswertungen der Messdaten vorgestellt. T2 - Sitzung der Ad hoc Gruppe "GELELEK" im DIN-Normenausschuss Materialprüfung (NMP) CY - Online Meeting DA - 07.09.2021 KW - Deckschichtbildung KW - Gelartige Elektrolyte KW - Korrosionsuntersuchungen KW - Ringversuch KW - Normung KW - Zink PY - 2021 AN - OPUS4-53280 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tache, O. T1 - Synthesis of SiO2 Nanoparticles as reference materials: Metrological measurements and in-situ kinetics in lab with Small Angle X-Ray Scattering N2 - The unambiguous correlation of possible health and sustainability risks to nanoparticle size must be enabled by reliable measurement of nanoparticle size, to ensure comparability and compatibility between results measured under different methods. The NPSIZE project funded by European Metrology Program (EMPIR) develop methods, reference materials and modelling to improve the traceability chain, comparability and compatibility of nanoparticle size measurements. In this work, we present how spherical silica nanoparticles are synthetized with controlled monomodal or bimodal dispersion to be use as reference materials and international round-robin. Improving the fabrication requires a fine understanding of synthesis (1), coupled with an expertise of in-situ or ex-situ analysis methods. This is a new challenge for the analysis : determining not only average characteristics (size, chemical composition and shape ...) but also the concentration and the distribution over the population studied (2). Small-Angle X-ray Scattering (3) allows very precise measurements of the nanoparticles size and concentration that can be directly link to the metric system (4) (metrological traceability) . We developed a SAXS laboratory instrument dedicated to the in-situ characterization of nanoparticles, which enable fast measurements, and the monitoring of the synthesis parameters. Measurement protocols and software processing chain (5) (i.e. size distribution) are also combined & optimized. T2 - CNANO2021 CY - Toulouse, France DA - 25.11.2021 KW - X-ray scattering KW - Silica particles KW - Synthesis KW - Reference materials PY - 2021 DO - https://doi.org/10.5281/zenodo.5749256 AN - OPUS4-53931 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Vorstellung des WIPANOVerbundforschungsvorhabens GELELEK: Forschungsziele und Ergebnisse N2 - Der Vortrag stellt das WIPANOForschungsvorhaben GELELEK vor und fasst die wichtigsten erzielten Ergebnisse zusammen. T2 - 13. Sitzung des GfKORR Arbeitskreises „Korrosionsuntersuchung und -überwachung“ CY - Online meeting DA - 08.12.2021 KW - Deckschichtbildung KW - Gelartige Elektrolyte KW - Korrosionsuntersuchungen KW - Normung KW - Ringversuch KW - Zink KW - WIPANO PY - 2021 AN - OPUS4-53946 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kuchenbecker, Petra T1 - Praktische Erfahrungen zur Granulometrie von Pulvern im Submikron- und Nanobereich N2 - Der Vortrag beleuchtet insbesondere die Herausforderungen die sich bei der Dispergierung der Nanopulver aufgrund der hohen Adhäsivkräfte ergeben. Die Bewertung der Probenpräparation ist nur indirekt zugänglich, aber essentiell für die Zuverlässigkeit der Messergebnisse. Anhand von Beispielen werden Lösungsvorschläge aufgezeigt. Der Vortrag schließt mit einem Vorschlag zur Strategie der Herangehensweise bei der Partikelgrößenbestimmung von Nanopulvern. T2 - Sitzung des Fachausschusses "Material- und Prozessdiagnostik" der Deutschen Keramischen Gesellschaft: Zuverlässige granulometrische Charakterisierung von Mikro- und Nanopulvern – Voraussetzung für optimierte Keramikwerkstoffe in der Energietechnik CY - Online meeting DA - 19.11.2020 KW - Nano-powder KW - particle size determination KW - dispersion KW - sample preparation PY - 2020 AN - OPUS4-51665 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hofmann, Detlef T1 - Strukturüberwachung mit lokaler und verteilter faseroptischer Sensorik N2 - Der Vortrag gibt einen Überblick über die Einsatzmöglichkeiten faseroptischer Sensorik (FOS) als ZfP-Verfahren. Dabei werden an Beispielen lokale und verteilte faseroptische Verfahren zur Dehnungs-, Temperatur- und Risserfassung sowie zur akustischen Messung vorgestellt. Weiterhin werden Möglichkeiten zur Selbstdiagnose von FOS aufgezeigt. T2 - InnoTesting2020 "Innovative Ideen - neue Testmethoden" CY - Wildau, Germany DA - 27.02.2020 KW - Faseroptische Sensorik KW - Strukturüberwachung KW - Lichtwellenleiter KW - Zerstörungsfreie Prüfung KW - Selbstdiagnose PY - 2020 AN - OPUS4-51688 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Haapalehto, Matias A1 - Pinomaa, Tatu A1 - Wang, Lei A1 - Laukkanen, Anssi T1 - An atomistic simulation study of rapid solidification kinetics and crystal defects in dilute Al–Cu alloys N2 - Rapid solidification kinetics of dilute Al–Cu alloys is simulated using a quantum mechanics based bondorder potential (BOP), in free solidification conditions, to determine kinetic and thermodynamic properties of solidification, as well as point defects and chemical ordering of the solidified structures. We measure the anisotropic kinetic coefficient, anisotropic solid–liquid interface energy, as well as solute trapping kinetics in terms of partition coefficient versus velocity and solute drag coefficient. Furthermore, solid–liquid interface free energy and its anisotropy are measured in equilibrium simulations, showing reasonably good agreement with previous studies. We also verified the self-consistency of the MD simulations, by comparing the interfacial temperature vs. velocity to that predicted by the continuous growth model. These solid–liquid interface properties are important for quantitative parametrization of larger scale solidification modeling techniques such as phase field models. We also investigated the point defect content, local chemical ordering, and local crystalline structures in the rapidly solidified samples. We found clustering of solute with vacancies, whereas copper atoms repelled each other in these dilute alloy simulations. In addition to vacancies, a large number of interstitials were found. In solidification velocities approaching the complete solute trapping regime, we found that the vacancies and interstitials formed in conjunction, i.e. as Frenkel pairs. Finally, in addition to FCC, we detected BCC and HCP phases, where the latter two were accompanied by an increase in local copper content. Understanding the formation of point defects and their relationship to chemical ordering is an important step towards controlling the formation of pre-precipitates and precipitates, which are an important strengthening mechanism for aluminum–copper alloys. KW - Rapid solidification KW - Aluminum–copper KW - MD PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-628722 DO - https://doi.org/10.1016/j.commatsci.2022.111356 SN - 0927-0256 VL - 209 SP - 1 EP - 13 PB - Elsevier CY - Amsterdam AN - OPUS4-62872 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kumar, Sumit A1 - Swaminathan, Srinivasan A1 - Hesse, Rene A1 - Goldbeck, Hennig A1 - Ding, Wenjin A1 - Bonk, Alexander A1 - Bauer, Thomas T1 - Understanding the effect of oxide ions on Solar Salt chemistry and corrosion mechanism of 316L stainless steel at 600 °C N2 - Solar Salt (60 wt% NaNO3, 40 wt% KNO3), used in Concentrated Solar Power (CSP) Thermal Energy Storage (TES) technology, can decompose into various products at elevated temperatures, with oxide ions being one of the known corrosive byproducts. The study mimics Solar Salt aging by intentionally adding sodium peroxide (Na2O2) and sodium oxide (Na2O) at concentrations of 0.005–0.33 wt% to investigate their role in the corrosion of austenitic stainless steel at 600 °C in typical operating conditions. Salt chemistry (nitrite, nitrate, oxide ions, and metal cations) was analyzed every 24 h, and steel corrosion after 168 h was assessed by weight change, corrosion rate, phase analysis, and cross-sectional morphology. Results reveal that at or above 0.135 wt% added Na2O2/Na2O leads to a quasi-steady-state equilibrium of oxide ions in the salt. Interestingly, at these concentrations, the presence of steel further decreases oxide ion concentration. Furthermore, above 0.135 wt%, the corrosion rate increases significantly, along with increased spallation, porosity and disintegration of the corrosion layer, forming a non-protective layer. This study highlights the critical role of oxide ions in the corrosion process. KW - Solar Salt KW - High temperature corrosion KW - Thermal Energy Storage KW - Alkali oxides KW - Austenitic stainless steel PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-628463 DO - https://doi.org/10.1016/j.corsci.2025.112849 SN - 1879-0496 VL - 249 SP - 1 EP - 17 PB - Elsevier Ltd. AN - OPUS4-62846 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - New findings on the formation of corrosion product layers on zinc in the atmosphere N2 - The presentation shows systematic investigations to describe the corrosion and corrosion product formation processes of pure zinc under the climatic conditions currently prevailing in the Federal Republic of Germany. The investigations in their entirety aim at questioning current and establishing new ways of looking at the formation of corrosion products of pure zinc under atmospheric corrosion conditions. Thus, they make a significant contribution in understanding corrosion protection by zinc and zinc coatings. In particular, the focus is placed on the initial stage of the corrosion product formation. A systematic investigation of this time range, which is characterized by very reactive corrosion products, is only made possible by using gel-type electrolytes. The short periods of time at the beginning of weathering is now measurable and their influence on the formation of corrosion products and the kinetics of layer formation describable. By combining the new electrochemical approach with gravimetric, microscopic and analytical methods, new insights could be gained both on a methodic and scientific level. T2 - EUROCORR 2021 CY - Online meeting DA - 20.09.2021 KW - Atmospheric Corrosion KW - Corrosion KW - Corrosion products KW - Gel-type electrolytes KW - Zinc PY - 2021 AN - OPUS4-53332 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stawski, Tomasz T1 - Scattering is a powerful tool to follow nucleation and growth of minerals from solutions N2 - In recent years, we have come to appreciate the astounding intricacy of the formation process of minerals from ions in aqueous solutions. The original ‘textbook’ image of these phenomena, stemming from the adaptation of classical nucleation and growth theories, has increased in complexity due to the discovery of a variety of precursor and intermediate species [e.g. 1], including solute clusters (e.g. prenucleation clusters, PNCs), liquid(-like) phases, as well as amorphous and nanocrystalline solids etc. In general, these precursor or intermediate species constitute different, often short-lived, points along the pathway from dissolved ions to the final solids (typically crystals in this context). In this regard synchrotron-based scattering (SAXS/WAXS/HEXD) appears to be the perfect tool to follow in situ and in a time-resolved manner the crystallization pathways because of the temporal and spatial length scales that can be directly accessed with these techniques. Here, we show how we used scattering to probe the crystallization mechanisms of calcium sulfate. CaSO4 minerals (i.e. gypsum, anhydrite and bassanite) are widespread in natural and industrial environments. During the last several years, a number of studies have revealed indeed that nucleation in the CaSO4-H2O system is non-classical. Our SAXS data demonstrate that gypsum precipitation, involves formation and aggregation of sub-3 nm primary species. These species constitute building blocks of an amorphous precursor phase [2]. Further, we show how in situ high-energy X-ray diffraction experiments and molecular dynamics (MD) simulations can be combined to derive the atomic structure of the primary CaSO4 clusters seen at small-angles [3]. We fitted several plausible structures to the derived pair distribution functions and explored their dynamic properties using unbiased MD simulations based on polarizable force fields. Finally, based on combined SAXS/WAXS, broad-q-range measurements, we show that the process of formation of bassanite, a less hydrated form of CaSO4, is very similar to the formation of gypsum: it also involves the aggregation of small primary species into larger disordered aggregates [4]. Based on these recent insights we formulated a tentative general model for calcium sulfate precipitation from solution. This model involves primary species that are formed through the assembly of multiple Ca2+ and SO42- ions into nanoclusters. These nanoclusters assemble into poorly ordered (i.e. amorphous) hydrated aggregates, which in turn undergo ordering into coherent crystalline units of either gypsum or bassanite (and possibly anhydrite). Determination of the structure and (meta)stability of the primary species is important from both a fundamental, e.g. establishing a general non-classical nucleation model, and applied perspective; e.g. allow for an improved design of additives for greater control of the nucleation pathway. T2 - Annual Meeting of German Crystallographic Society (29. Jahrestagung der Deutschen Gesellschaft für Kristallographie - DGK CY - Online meeting DA - 15.03.2021 KW - Scattering KW - Calcium sulfate KW - SAXS/WAXS PY - 2021 AN - OPUS4-53619 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Giese, Marcel T1 - Experimentelle Charakterisierung der WIG-Schweißeignung einer Hoch- und Mediumentropie-Legierung N2 - Equiatomic multi-element systems with defined entropy are a relatively new mate-rial concept for alloy production. These alloys consist of at least five elements in equiatomic distribution in the case of high entropy alloys (HEA) and three to four elements in equiatomic distribution in the case of medium entropy alloys (MEA). Previous studies on these alloys have focused primarily on their production, micro-structure and the resulting material properties. Meanwhile, the focus here is on the processing of the alloys and their influence on future applications. Up to now, there has been insufficient knowledge of the materials and processes involved in weld-ing. In this work, therefore, the weldability of a CoCrFeMnNi-HEA and a CoCrNi-MEA by means of a TIG welding process was investigated as a basic system. To this end, the welding parameters were first determined on a reference alloy (Ni-based: 2.4858) and transferred to the welding of the CoCrFeMnNi-HEA and CoCrNi-MEA. Weldability was assessed by testing the absence of defects and microstructures obtained. The weld metal exhibited the dendritic microstructure typical of TIG, with microsegregations forming as interdendritic phases. Increased hardness was de-tected in the weld metal compared to the base metal. In the heat-affected zone, there was little grain growth and, in both alloys, the formation of hot cracks after welding. The cause of the cracks was to be found in the specimen preparation, which had an influence on the subsequent processing. After elimination of this in-fluence, no welding process-related imperfections were found in the CoCrFeMnNi-HEA and CoCrNi-MEA. In summary, both materials show good fusion weldability by TIG welding. The re-sults of this work thus contribute to the understanding of the weldability of HEA and in particular for CoCrNi-MEA, which was considered in this depth for the first time. T2 - Verteidigung Masterarbeit Otto von Guericke Universität Magdeburg CY - Magdeburg, Germany DA - 20.10.2021 KW - Hochentropielegierung KW - Mediumentropielegierung KW - WIG-Schweißen PY - 2021 AN - OPUS4-53643 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oster, Simon T1 - In-situ monitoring by thermography: Influence of the scan angle on the melt pool N2 - Online quality control of security relevant parts manufactured by Laser Powder Bed Fusion (LPBF) remains to be a challenge due to the highly complex process conditions. Furthermore, the influence of characteristic scan strategy parameters is not sufficiently clarified yet due to the commonly used method of single-track investigations. In this contribution, this topic is addressed by observing large 316L volume sections using in-situ melt pool monitoring by thermography in high temporal and spatial resolution. In detail, the influence of the scan angle on the melt pool geometry is investigated on. Characteristic melt pool features are extracted from the image data and analyzed using statistical methods data for altering scan angles. The results show significant changes in the melt pool dimensions and temperature distribution over the scan angle rotation. A first explanation approach is presented that connects the observed changes to phenomena of beam attenuation by metal vapor plume. T2 - 1st Workshop on In-situ Monitoring and Microstructure Development in Additive Manufacturing CY - Online meeting DA - 12.10.2020 KW - Laser Powder Bed Fusion KW - Thermography KW - In-situ Monitoring KW - Angle dependency PY - 2020 AN - OPUS4-51953 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Neue Erkenntnisse zur Deckschichtbildung von Zink an der Atmosphäre N2 - Die Untersuchungen und Ausführungen im Vortrag belegen, dass verfügbare Modellvorstellungen zur Beschreibung der Deckschichtbildung und Korrosion von Zink unter aktuellen atmosphärischen Bedingungen in Europa nicht mehr gültig sind und neu bewertet werden müssen. So können beispielsweise bisher verfügbare Prognosemodelle den Korrosionsfortschritt nicht mehr ausreichend beschreiben, da durch die Verringerung des Schwefeldioxidgehaltes der Luft veränderte Mechanismen vorliegen. T2 - Sitzung des Forschungsbeirats des Gemeinschaftsausschuss Verzinken e.V. CY - Online Meeting DA - 07.10.2021 KW - Atmosphärische Korrosion KW - Deckschichtbildung KW - Gelartige Elektrolyte KW - Zink PY - 2021 AN - OPUS4-53478 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Vorstellung des WIPANO-Vorhabens GELELEK N2 - Der Vortrag stellt das WIPANO-Forschungsvorhaben GELELEK vor und fasst die wichtigsten erzielten Ergebnisse zusammen. T2 - Sitzung des Forschungsbeirats des Gemeinschaftsausschuss Verzinken e.V. CY - Online meeting DA - 07.10.2021 KW - Deckschichtbildung KW - Gelartige Elektrolyte KW - Korrosionsuntersuchungen KW - Normung KW - Ringversuch KW - Zink PY - 2021 AN - OPUS4-53479 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Wie gehe ich bei einer Schadensuntersuchung vor? N2 - Die Vorgehensweise bei einer Schadensanalyse wird beschrieben. Hinweise zu Methodik, Fehlervermeidung und Verhalten werden gegeben. T2 - Der sichere Einsatz von Werkstoffen aus Kupfer und Kupferlegierungen in der Trinkwasserinstallation CY - Online meeting DA - 12.20.2021 KW - Schadensanalyse KW - Korrosion PY - 2021 AN - OPUS4-53518 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Simon, Franz-Georg T1 - EI-GEO (S&T CALL 2017), Environmental impact of geosynthetics in aquatic systems N2 - 2021 marks the 10th anniversary of the first ERA.Net RUS joint call for European-Russian STI cooperation projects. Pooling the resources of more than 20 European and Russian funding agencies, more than 150 projects were funded with an estimated budget of about € 60 million. Being even larger than many thematic ERA.NETs, the ERA.Net RUS Plus has been the biggest and most successful regional ERA.NET so far. Indicating a strong demand for scientific cooperation, the smaller-scale projects funded within the ERA.Net RUS (Plus) calls perfectly complement Russian participation in the EU Framework Programmes. Not least of all, the ERA-Net RUS calls are examples of successful collaboration at a time when cooperation in other fields is complicated by the politically challenging situation. These calls contributed to keeping the communication channels open. Against this background a dedicated event in late 2021 highlighted what has been achieved within the first decade of the initiative. The project EI-GEO coordinated by BAM was selected as best practice project. The presentation displays the main results of the project and discusses the key success factors. T2 - ERA.Net RUS: Celebrating ten years of multilateral European-Russian Research and Innovation cooperation CY - Online meeting DA - 09.12.2021 KW - Geosynthetics KW - Coastal protection KW - European research area PY - 2021 AN - OPUS4-53965 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bresch, Harald T1 - Nanomaterial characterisation - The long way to standardisation N2 - In 1981 the OECD published the Test Guideline on Particle size and size distribution. This TG is still a valid document for the measurement of particles all over the world. When nanomaterials gained importance, ISO set up a technical commitee for Nanotechnologies in 2005 and the OECD followed this step in 2006 with the Working Party on Manufactured Nanomaterials. In the following years ISO and OECD published several documents about nanomaterials and the systematisation developed. In 2017 it was finally clear that nanomaterials need to be adressed in another way than chemicals and in 2020 ECHA revised the REACH-Annexes accordingly and included nanomaterials. Unfortunately there is a little problem with this: Only a few applicable test guidelines exit for the measurement of the nanomaterials. Several test guidelines date from 1981 and do not address nanomaterials. The logical next step for the OECD would be to publish a series of test guidelines which are indeed currently prepared and will be shown in this talk. Finally there is an additional need for the future of NM standardisation: Digitalisation. T2 - Bilateral workshop with Uni Bermingham CY - Online meeting DA - 10.03.2021 KW - Nano KW - Standardisation KW - Test guideline KW - OECD KW - Nanomaterial PY - 2021 AN - OPUS4-53822 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Le, Quynh Hoa T1 - Licht- und Elektronenoptische 3D-Verfahren zur Analyse von Bruchflächen N2 - Die Analyse von Bruchflächen wird in der Schadensanalyse meist auf der Basis von Erfahrungswissen vorgenommen, welches aus vorliegenden Untersuchungen, eigenen Vergleichsversuchen und aus der Literatur stammt. Durch Vergleiche mit bereits vorliegenden Bildern werden qualitativ Bruchmechanismen ermittelt. Grundlage sind zumeist zweidimensionale Bilder aus licht- und elekt-ronenoptischen Verfahren. Quantitative Aussagen beziehen sich bislang beispielsweise auf makroskopische Anteile von Bruchmechanismen oder die Ausmessung von Schwingstreifen. In jüngerer Zeit gibt es vermehrt Ansätze, Computer-Algorithmen einzusetzen, die in der Lage sind, unterschiedlich strukturierte Bruchmerkmale zu finden und zu klassifizieren. Im hier vorgestellten IGF-Vorhaben „iFrakto“, IGF Vorhaben Nr.: 21477 N, werden licht- und elektronenoptisch Topographie-Bilder erzeugt und die gewonnenen 3D-Informationen zusammen mit den klassischen 2D-Bildern ausgewertet. T2 - Treffen der AG Fraktographie im Gemeinschaftsausschuss Rasterelektronenmikroskopie in der Materialprüfung CY - Online meeting DA - 19.11.2021 KW - 3D REM KW - Fraktographie KW - Bruchflächen PY - 2021 UR - https://dgm.inventum.de/widget/preview/45d8c33d-622b-43e2-8459-ba783394a723/611d133ebdac0611d133ebdac1 AN - OPUS4-53800 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bresch, Harald T1 - Size matters! - Auf dem Weg zu einer neuen OECD Prüfrichtlinie zur Bestimmung der Partikelgröße und Anzahlgrößenverteilung von Nanomaterialien N2 - Vorstellung der Ergebnisse bei der Entwicklung einer neuen OECD Prüfrichtlinie zur Bestimmung der Partikelgröße und Anzahlgrößenverteilung von Nanomaterialien. Ergebnisse: Ideal sphärische Partikel sind gut und verlässlich mit vielen Methoden charakterisierbar. Reale (Nicht ideale) Materialien sind gut charakterisierbar, wenn eine gewisse Homogenität und Stabilität vorliegt. Stark inhomogene und stark agglomerierende Partikel liefern deutlich unterschiedliche Ergebnisse für verschiedene Methoden. Partikel mit geringen Größenunterschieden lassen sich mit allen Methoden gut charakterisieren. Partikel mit sehr deutlichen Größenunterschieden führen häufig zu einer Unterbewertung der kleineren Partikel. Vollautomatische Partikeldetektion bei elektronenmikroskopischen Aufnahmen ist z.Zt. noch stark fehleranfällig und kann daher nicht empfohlen werden. Es hat sich gezeigt, dass alle Methoden zur Bestimmung der Partikelgrößenverteilung Vor- und Nachteile haben. Es ist dringend zu empfehlen Größenverteilungen immer mit mindestens zwei unterschiedlichen Methoden zu bestimmen: Bildgebend und mit gute Anzahlstatistik. Verschiedene Durchmesser wurden in der TG-PSD mit einem Indexsystem versehen, welches zukünftig Verwechslungen zwischen unterschiedlichen Durchmessern vermeiden soll. Wird ein bestimmter Durchmesser benötigt (z.B. hydrodynamisch, aerodynamisch), muss die Methode passend gewählt werden. Eine Umrechnung von einem Durchmesser in einen anderen ist in der Regel fehlerbehaftet. Es wurde ein einheitliches Reporting-System in der TG-PSD eingeführt. T2 - Fachseminar des Umweltbundesamtes CY - Online meeting DA - 14.04.2021 KW - Nano KW - OECD KW - Prüfrichtlinie KW - Nanomaterial KW - BMU PY - 2021 AN - OPUS4-53823 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bresch, Harald T1 - OECD Prüfrichtlinie zur Bestimmung der Partikelgröße und Anzahlgrößenverteilung von Nanomaterialien N2 - Abschlusspräsentation des Projektes "OECD Prüfrichtlinie zur Bestimmung der Partikelgröße und Anzahlgrößenverteilung von Nanomaterialien" - Projektteil Nanopartikel. Es hat sich gezeigt, dass alle Methoden zur Bestimmung der Partikelgrößenverteilung Vor- und Nachteile haben. Es wird dringend empfohlen Größenverteilungen immer mit mindestens zwei unterschiedlichen Methoden zu bestimmen: Bildgebend und mit gute Anzahlstatistik. Verschiedene Durchmesser wurden in der TG-PSD mit einem Indexsystem versehen, welches zukünftig Verwechslungen zwischen unterschiedlichen Durchmessern vermeiden soll. Wird ein bestimmter Durchmesser benötigt (z.B. hydrodynamisch, aerodynamisch), muss die Methode passend gewählt werden. Eine Umrechnung von einem Durchmesser in einen anderen ist in der Regel fehlerbehaftet. Es wurde ein einheitliches Reporting-System in der TG-PSD eingeführt. T2 - Fachgespräch zur OECD - TG PSD - BMU BMWi BAM BAuA UBA CY - Online meeting DA - 10.09.2021 KW - Nano KW - OECD KW - Nanopartikel KW - Prürfrichtlinie KW - Nanomaterial PY - 2021 AN - OPUS4-53825 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Neue Erkenntnisse zur Deckschichtbildung von Zink an der Atmosphäre N2 - Die Untersuchungen und Ausführungen im Vortrag belegen, dass verfügbare Modellvorstellungen zur Beschreibung der Deckschichtbildung und Korrosion von Zink unter aktuellen atmosphärischen Bedingungen in Europa nicht mehr gültig sind und neu bewertet werden müssen. So können beispielsweise bisher verfügbare Prognosemodelle den Korrosionsfortschritt nicht mehr ausreichend beschreiben, da durch die Verringerung des Schwefeldioxidgehaltes der Luft veränderte Mechanismen vorliegen. T2 - Sitzung des GfKORR Arbeitskreises „Korrosion und Korrosionsschutz von Eisen und Stahl“ CY - Online meeting DA - 22.06.2021 KW - Atmosphärische Korrosion KW - Gelartige Elektrolyte KW - Deckschichtbildung KW - Zink PY - 2021 AN - OPUS4-52843 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Florian, Camilo T1 - Femtosecond laser-induced oxidation in the formation of periodic surface structures N2 - Laser-induced oxide graded layers may contribute to the formation of a new type of embedded low-spatial frequency LIPSS with an anomalous orientation parallel to the laser polarization. In this contribution, we explore this effect experimentally with femtosecond laser pulses and numerically by finite-difference time-domain (FDTD) calculations. T2 - 2021 Conference on Lasers and Electro-Optics/Europe – European Quantum Electronics Virtual Conferences CY - Online meeting DA - 21.06.2021 KW - Laser-induced periodic surface structures (LIPSS) KW - Surface oxidation KW - Femtosecond laser ablation KW - Finite-difference time-domain calculations PY - 2021 AN - OPUS4-52859 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stephan-Scherb, Christiane T1 - Novel insights into high temperature corrosion phenomena by advanced X-ray methods N2 - A variety of materials of technological interest change their properties through contact with reactive media. Solid-gas reactions lead to a variety of reaction products on the surfaces and internal interfaces. The observation of nucleation and growth processes in the environment where they occur (in situ) from a chemical-structural perspective is especially challenging for aggressive atmospheres. The talk presents innovative approaches to study corrosion mechanisms using advanced X-ray methods. Using energy dispersive X-ray diffraction and X-ray absorption spectroscopy in different tailor made environmental reaction chambers, valuable insights into high temperature oxidation and sulfidation processes were gained. Fe-based alloys were exposed to hot and reactive atmospheres containing gases like SO2, H2O and O2 at 650°C. During the gas exposure the tailor made reaction chambers were connected to a high energy diffraction end station at the synchrotron. The crystallization and growth of oxide and sulfide reaction products at the alloy surfaces were monitored by collecting full diffraction pattern every minute. Careful examination of shape and intensity of phase-specific reflections enabled to a detailed view on growth kinetics. These studies showed, oxides are the first phases occurring immediately after experimental start. As soon as reactive gas media enter the chamber, the conditions change and different reaction products, such as sulfides start to grow. A comparison of different gas environments applied, illustrated the differences in the type of reaction products. The in situ observation of high temperature material degradation by corrosion made it possible to study the contribution of phases, which are not stable at room temperature. For instance, wuestite (Fe1-xO), was frequently observed at high temperatures in humid gases on Fe with 2 wt.% and 9 wt.% chromium, but not at room temperature. The strength of the occurrence of this phase additionally explains why, despite a higher Cr content, ferritic alloys with 9 wt.% Cr in a challenging atmosphere prevent the intrinsic formation of protective layers. The in situ observations were supplemented by careful considerations of thermodynamic boundary conditions and detailed post characterization by classical metallographic analysis. Additionally, the structure and chemistry of the dominant oxide layers were evaluated using X-ray absorption near edge structure spectroscopy. The talk will give an overview about chances and challenges for studying high temperature corrosion phenomena by advanced X-ray methods. T2 - MRS Spring Meeting CT08.02.01 CY - Online Meeting DA - 18.04.2021 KW - XRD KW - Spectroscopy KW - Corrosion KW - High temperature KW - In-situ PY - 2021 AN - OPUS4-52486 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kuchenbecker, Petra T1 - Sample Preparation of Nano-Powders for Particle Size Determination N2 - The use of increasingly finer starting powders up to nanopowders can also be observed in the field of ceramics. Their advantages consist, for example, in their lower activation energy, an increase in strength or unique optical properties. However, handling and characterization of the powders are much more difficult. The main reason for this is the very high adhesive forces between the particles and between particles and other surfaces, too. Therefore, submicron and even more so nanoparticles tend to agglomerate and their separation into primary particles during sample preparation prior to particle sizing is of particular challenge. A representative measurement sample is only obtained when it no longer contains agglomerates. The evaluation of the dispersion process and a decision on whether it was successful thus increases in importance for the reliability of the measurement results of particle sizing. The presentation uses examples to show possible approaches and provides information on possible sources of error. It is shown that successful granulometric characterisation of fine powders requires both an improved dispersion technique and very often an effective combination of two or more measurement methods. T2 - 96. Jahrestagung der Deutschen Keramischen Gesellschaft CY - Online Meeting DA - 19.04.2021 KW - Agglomerates KW - Nano-powder KW - Dispersion process PY - 2021 AN - OPUS4-52503 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fiedler, Saskia T1 - Giant photon bunching of WS2 monolayer in cathodoluminescence N2 - Cathodoluminescence (CL) spectroscopy has become a powerful tool to study nanostructures due to its high spectral and spatial resolution down to sub-nanometer. More recently, CL technique has also been used for second order auto-correlation measurements (g(2)(t)) to identify different single photon emitters and photon bunching in different materials [1-2]. In this work, tungsten disulfide (WS2) monolayers encapsulated in hexagonal boron nitride (hBN) with and without monocrystalline Au nanodisks (NDs) have been studied, using CL and PL spectroscopy as well as g(2)-CL- and PL-measurements. CL and PL maps of different WS2 monolayers before/after Au ND deposition show a narrow peak at ~625 nm without any background emission. In CL, the hBN not only protects WS2 from the electron beam but also acts as a charge carrier sink which substantially increases the CL signal [3]. A further CL enhancement is achieved by Au ND deposition, exhibiting the maximum at the center of the NDs without any size dependence. The PL intensity is unaffected. This indicates that Purcell enhancement cannot be the underlying mechanism. Furthermore, a giant CL-photon bunching of the hBN-encapsulated WS2 monolayers is found which is independent of the applied voltage but highly dependent on the electron beam current. At the lowest current of ~2 pA, a CL bunching factor of up to 160 is observed. Varying thicknesses of the surrounding hBN increases the overall CL signal but does not affect the bunching factor, though it exhibits small local changes within the same flake. In contrast, there is no PL correlation (g(2)(0) = 1). Interestingly, this photon bunching can be further increased by Au NDs, resulting in the highest ever observed bunching factor of close to 2200. Once again, this enhancement is independent of the Au ND’s diameter although some disks show higher bunching factors than others. Most likely, the Au acts as shield for the incoming primary electrons, resulting in an even further decreased current, and thereby, increased bunching. In conclusion, large CL-photon bunching is found in hBN-encapsulated WS2 monolayers which can be substantially enhanced by Au NDs. References [1] M.A. Feldmann, E.F. Demitrescu, D. Bridges, M.F. Chisholm, R.B. Davidson, P.G. Evans, J.A. Hachtel, A. Hu, R.C. Pooser, R.F. Haglund, B.J. Lawrie, Phys. Rev. B, 97, 081404(R) (2018) [2] S. Meuret, L.H.G. Tizei, T. Cazimajou, R. Bourrellier, H.C. Chang, F. Treussartm M. Kociak, Phys. Rev. Letter, 114, 197401 (2015) [3] S. Zheng, J.-K. So, F. Liu, Z. Liu, N. Zheludev, H.J. Fan, Nano Lett., 17, 6475-6480 (2017) T2 - GSELOP2021 CY - Paris, France DA - 23.08.2021 KW - Cathodoluminescence KW - Photon bunching KW - 2D materials KW - TMDCs KW - Au nanodisks KW - Transition metal dichalcogenide KW - Au nanoparticles PY - 2021 AN - OPUS4-53153 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fiedler, Saskia A1 - Ton-That, C. A1 - Phillips, M. R. T1 - Defect-free ZnO nanorods with high angular distribution for enhanced excitonic emission N2 - AbstractLow-temperature hydrothermal growth has emerged as a popular method for the fabrication of ZnO nanorods (NRs), increasing the functionality and utility of ZnO-based devices. In this work, we study the influence of growth time, temperature and seed layer on the dimensions and angular distribution of ZnO NRs. High-quality NRs with a crisscrossed 60° angular distribution have been grown with a 20–60 nm diameter and 600 nm length. We show that, within the ideal range of growth parameters, the growth time and temperature have no controllable influence on NR diameter and length, while the deposition method and size of the pre-growth deposited ZnO seeds affects diameter and NR angular alignment. We demonstrate advantages of using crisscross-aligned NRs over planar ZnO for the enhancement of ZnO excitonic emission by optical coupling with gold nanoparticles. These results can be readily adapted for applications that involve surface coating-mediated enhancement of both light emission and injection. KW - ZnO nanorod KW - Hydrothermal growth KW - Seed layer KW - Angular distribution KW - Cathodoluminescence KW - Luminescence enhancement PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-618176 DO - https://doi.org/10.1557/s43578-023-00941-x SN - 0884-2914 SN - 2044-5326 VL - 38 IS - 8 SP - 2145 EP - 2155 PB - Springer CY - Berlin AN - OPUS4-61817 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schardt, Annika A1 - Schmitt, Johannes A1 - Engelhard, Carsten T1 - Single particle inductively coupled plasma mass spectrometry with nanosecond time resolution N2 - In this proof-of-principle study, we present our contribution to single particle inductively coupled plasma mass spectrometry (spICP-MS) developments with a novel in-house built data acquisition system with nanosecond time resolution (nanoDAQ) and a matching data processing approach. The new system can continuously sample the secondary electron multiplier (SEM) detector signal and enables the detection of gold nanoparticles (AuNP) as small as 7.5 nm with the commercial single quadrupole ICP-MS instrument used in this study. Recording of the SEM signal by the nanoDAQ is performed with a dwell time of approximately 4 ns. A tailored method was developed to process this type of transient data, which is based on determining the temporal distance between detector events that is denoted as event gap (EG). We found that the inverse logarithm of EG is proportional to the particle size and that the number of detector events corresponding to a particle signal distribution can be used to calibrate and determine the particle number concentration (PNC) of a nanoparticle dispersion. Due to the high data acquisition frequency, a statistically significant number of data points can be obtained in 60 s or less and the main time limitation for analyses is merely the sample uptake time and rinsing step between analyte solutions. At this stage, the data processing method provides average information on complete data sets only and will be adapted to enable particle-by-particle analysis with future hardware/software revision. KW - ICP-MS KW - Nanoparticles KW - Nanosecond time resolution KW - Single particle detection PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-612706 DO - https://doi.org/10.1039/d3ja00373f SN - 1364-5544 SN - 0267-9477 VL - 39 IS - 2 SP - 389 EP - 400 PB - Royal Society of Chemistry (RSC) CY - Cambridge AN - OPUS4-61270 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fosodeder, P. A1 - Baumgartner, W. A1 - Steinwender, C. A1 - Hassel, A. W. A1 - Florian, Camilo A1 - Bonse, Jörn A1 - Heitz, J. T1 - Repellent rings at titanium cylinders against overgrowth by fibroblasts N2 - The invention of new miniaturized and smart medical implants continues in all medical fields, including miniaturized heart pacemakers. These implants often come with a titanium (Ti) casing, which may have to be removed after several months or years and shall therefore not be completely overgrown by cells or scar tissue after implantation. Scar tissue is mainly formed by fibroblast cells and extracellular matrix proteins like collagen produced by them. Suppression of fibroblast growth at Ti surfaces could be achieved by 800 nm femtosecond laser-ablation creating self-organized sharp spikes with dimensions in the 10 μm-range which are superposed by fine sub-μm parallel ripples. On flat Ti control samples, the best results regarding suppression of cell growth were obtained on spike-structures which were additionally electrochemically anodized under acidic conditions. When Ti cylinders with a diameter of 8 mm (similar as the pacemakers) were placed upright in a culture of murine fibroblasts, a multi-layer cell growth up to a height of at least 1.5 mm occurred within 19–22 days. We have demonstrated that a laser-structured and anodized ring around the Ti cylinder surface is an effective way to create a barrier that murine fibroblasts were not able to overgrow within this time. KW - Cell-repellent surfaces KW - Femtosecond laser-processing KW - Electrochemical treatment KW - Laser-induced micro- and nanostructures KW - Medical implants PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-509966 DO - https://doi.org/10.1515/aot-2019-0070 SN - 2193-8576 SN - 2193-8584 VL - 9 IS - 3 (Topical issue: Laser micro- and nano-material processing - Part 2) SP - 113 EP - 120 PB - De Gruyter CY - Berlin AN - OPUS4-50996 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - Laser-induced Periodic Surface Structures - Mechanisms, Applications, and unsolved Problems N2 - Laser-induced Periodic Surface Structures (LIPSS, ripples) are a universal phenomenon and can be generated in a contactless, single-step process on almost any type of solid upon irradiation with intense laser pulses. They represent a (quasi-)periodic modulation of the surface topography in the form of a linear grating and are typically formed in a “self-ordered” way in the focus of a laser beam. Thus, they are often accompanying laser material processing applications. The structural sizes of LIPSS typically range from several micrometers down to less than 100 nanometers – far beyond the optical diffraction limit – while their orientations exhibit a clear correlation with the local polarization direction of the laser radiation. From a theoretical point of view, a controversial debate has emerged during the last decades, whether LIPSS originate from electromagnetic effects (seeded already during the laser irradiation) – or whether they emerge from matter-reorganization processes (distinctly after the laser irradiation). From a practical point of view, however, LIPSS represent a simple and robust way for the nanostructuring of solids that allows creating a wide range of different surface functionalities featuring applications in optics, tribology, medicine, energy technologies, etc. While the currently available laser and scanner technology already allows surface processing rates at the m^2/min level, industrial applications of LIPSS are sometimes limited by the complex interplay between the nanoscale surface topography and the specific surface chemistry. This typically manifests in difficulties to control the processing of LIPSS and in limitations to ensure the long-term stability of the created surface functions. This presentation reviews the currently existent theories of LIPSS. A focus is laid on the historic development of the fundamental ideas behind the LIPSS, their corresponding mathematical descriptions and numerical implementations, along with a comparison and critical assessment of the different approaches. Moreover, some unsolved scientific problems related to LIPSS are identified and the pending technological limitations are discussed. Hereby, it is intended to stimulate further research and developments in the field of LIPSS for overcoming these limitations and for supporting the transfer of the LIPSS technology into industry. T2 - SPIG 2022 - 31st Summer School and International Symposium on the Physics of Ionized Gases CY - Belgrade, Serbia DA - 05.09.2022 KW - Laser-induced periodic surface structures (LIPSS) KW - Surface functionalization KW - Femtosecond laser processing PY - 2022 AN - OPUS4-55813 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 50, Heft 2 & 3 T3 - Amts- und Mitteilungsblatt der BAM - 2/2020 & 3/2020 KW - Anerkennungen KW - Zulassungen KW - Gefahrgutregeln KW - Festlegungen KW - Richtlinien PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-512342 SN - 0340-7551 VL - 50 IS - 2 & 3 SP - 1 EP - 151 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-51234 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hertwig, Andreas T1 - ELENA: a European project for electrical nanoscale metrology in industry N2 - A competitive advantage in the semiconductors industry is gained through the exploitation of new materials and processes, translating into improved components’ performances. This requires a metrological infrastructure allowing reliable nanoscale characterisation of new materials and devices, particularly in terms of their electrical parameters and properties. Traceability and reliability of nanoscale measurements stand as a major challenge for electrical properties (i.e. resistance, impedance) using conductive atomic force microscopy (C-AFM) and scanning microwave microscopy (SMM) techniques. The non-destructive analysis nature of these two methods is of paramount importance for the characterization of devices and components. However, the state of the art still lacks established measurement protocols, easy to use reference standards, well-defined best practice guides and easy to use 3D models to assess environmental and external stimulation effects. Moreover, costly instrumentation, particularly for high-frequency measurements, still hinders efficient advancements in these directions. ELENA is a 3-years European project that aims at bringing solutions to the aforementioned difficulties. To achieve this goal, the project uses a combination of nanoscale electrodynamic scanning probe methods in combination with optical tools such as spectroscopic ellipsometry on several lateral length scales to determine the electrical properties of layers and small structures. T2 - ICSE-9: The 9th International Conference on Spectroscopic Ellipsometry CY - Beijing, China DA - 2022-05-21 KW - Imaging Ellipsometry KW - Electrical thin layers KW - Scanning Probe methods KW - Hybrid metrology PY - 2022 AN - OPUS4-55464 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Schardt, Annika A1 - Schmitt, Johannes A1 - Engelhard, Carsten T1 - Cover image for the article "Single particle inductively coupled plasma mass spectrometry with nanosecond time resolution" N2 - Image for the front cover of the issue 39(2) of the JAAS (Journal of Analytical Atomic Spectrometry). See Annika Schardt et al., pp. 389–400. Image reproduced by permission of Annika Schardt, Johannes Schmitt and Carsten Engelhard. KW - Analytical chemistry KW - Nanoparticles KW - Single-particle characterization KW - Instrumentation KW - spICP-MS PY - 2024 DO - https://doi.org/10.1039/D4JA90005G SN - 1364-5544 SN - 0267-9477 VL - 39 IS - 2 SP - 295 PB - Royal Society of Chemistry (RSC) CY - Cambridge AN - OPUS4-62156 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas A1 - Lehmann, Jens T1 - Einfach und doch speziell - Das Korrosionsverhalten nichtrostender Stähle N2 - In diesem zweiten Teil wird das spezielle Korrosionsverhalten nichtrostender Stähle vorgestellt. T2 - ISER Kursleiterfortbildung 2022 CY - Düsseldorf, Germany DA - 26.09.2022 KW - Korrosion KW - Elektrochemie KW - Experimentalvortrag PY - 2022 AN - OPUS4-55857 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas A1 - Lehmann, Jens T1 - Einfach und doch komplex - Korrosion metallener Werkstoffe N2 - In diesem Teil 1 werden die Grundlagen der Korrosion für metallene Werkstoffe zusammengefasst. T2 - ISER Kursleiterfortbildung 2022 CY - Düsseldorf, Germany DA - 26.09.2022 KW - Korrosion KW - Elektrochemie KW - Experimentalvortrag PY - 2022 AN - OPUS4-55855 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Witt, Julia T1 - In situ Atomic Force Microscopy (AFM) studies of corrosion processes on thin film coated AA2024-T3 aluminium alloy surfaces N2 - The performance of functional coatings relies strongly on the stability of the polymer-metal interface. The increasing utilization of multi-material structures in the automotive and aerospace industry necessitates a fundamental understanding of the processes leading to interface degradation for the development of novel strategies to increase corrosion and delamination resistance. The aim of this project is to investigate the corrosion processes at the buried interface of thin film coated aluminium alloy AA2024-T3 under corrosive and coupled corrosive-mechanical load. A spin coating procedure was developed to synthesize epoxy-like coatings and their nanofiller loaded composites with controlled thickness by layer-by-layer deposition of poly[(o-cresyl glycidyl ether)-co-formaldehyde] and poly-(ethylenimine) bi-layers. Our results indicate that the incorporation of graphene into the epoxy-based coatings leads to the improvement of mechanical and barrier properties. Furthermore, the functional groups play important roles in the interfacial bonding between polymer matrix and the nanofillers. Atomic force microscopy (AFM) results indicate very homogeneous and dense films with a thickness of ~25 nm per bi-layer and the successful integration of the nanofillers into the composite coatings. Ellipsometry measurements of film thickness verified a proportional film growth with the number of deposited layers. The degradation and delamination behavior of the coating systems was characterized by means of in situ AFM corrosion experiments. Complementary energy dispersive X-ray spectroscopy (EDX) analysis was used to correlate the corrosion and delamination behavior with the different intermetallic particle chemistries and distributions. The presentation will summarize our results on the effect of coating composition and build-up on the local corrosion processes on thin film covered AA2024-T3 aluminium alloys. T2 - Eurocorr 2021 CY - Online meeting DA - 20.09.2021 KW - In situ AFM KW - Corrosion KW - Thin epoxy-based films PY - 2021 AN - OPUS4-54053 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schulz, Wencke T1 - High temperature corrosion of high (HEA) and medium (MEA) entropy alloys N2 - The high-temperature corrosion behavior of the medium-entropy alloy Cr33Co33Ni33 (MEA) and the high-entropy alloy Fe20Cr20Co20Ni20Mn20 (HEA) in a mixed gas atmosphere of 10% H2O-2% O2 -0.5% SO2 + Ar as carrier gas [Vol.%] at 800 °C with duration times of t = 24h, 48h and 96h was investigated. Both alloys have a single-phase fcc microstructure. The oxidation kinetics of the HEA-CrMnFeCoNi roughly followed a linear rate law and a slow oxide growth was observable for the MEA-CrCoNi. The scale thickness of the corrosion layer in the quinary alloy increased with exposure time, while the scale thickness in the ternary alloy remained constant at around 1 µm. The MEA-CrCoNi developed a protective Cr2O3 layer with minor buckled parts. Co,Ni-chromite (Co,Ni)Cr2O4 was detected by XRD in minor amounts. The scale on HEA-CrMnFeCoNi displayed a triplex structure of a thin, continuous, inner Cr2O3 layer, a dense, intermediate Mn3O4 layer, and a thick, outer, porous layer consisting of Mn3O4 and MnSO4. Sulphides were only identified in the matrix of HEA-CrMnFeCoNi. Thermodynamic equilibrium calculations with FactSage (Log(S2) vs. Log(O2), ΔG of reactions) are in good agreement with these observations. The intense diffusion of Cr in the ternary alloy leads to an immediate formation of a protective Cr2O3 layer. The fast diffusion of Mn through the bulk HEA material and through the formed Cr2O3 layer compared to the other alloying elements is considered as the rate-limiting process. T2 - DMG Sektionstreffen Angewandte Mineralogie und Kristallographie CY - Online meeting DA - 25.02.2021 KW - Cr2O3 KW - High-Temperature Corrosion KW - HEA KW - MEA PY - 2021 AN - OPUS4-52164 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kuhlbusch, T. T1 - Size matters! - Auf dem Weg zu einer neuen OECD Prüfrichtlinie zur Bestimmung der Partikelgröße und Anzahlgrößenverteilung von Nanomaterialien _ Projektteil BAuA N2 - Vorstellung der Ergebnisse bei der Entwicklung einer neuen OECD Prüfrichtlinie zur Bestimmung der Partikelgröße und Anzahlgrößenverteilung von Nanomaterialien. (Projektteil Fasern.) Ergebnisse: Abweichungen zwischen SEM and TEM insbesondere bei langen Fasern Die Anwendung von TEM auf kurze Fasern < 5 µm beschränkt Für SEM wurde keine signifikante Abhängigkeit der Bestimmung der Faserdurchmesser von der Pixelgröße der Aufnahmen festgestellt Für TEM wurde eine Abhängigkeit der Bestimmung der Faserdurchmesser von der Pixelgröße festgestellt Der Einfluss der Bildauswertenden auf die Varianz der Ergebnisse ist klein im Vergleich zu der gesamten Varianz. Nanofasern können mit TEM und SEM bestimmt werden! T2 - Fachseminar des Umweltbundesamtes CY - Online meeting DA - 14.04.2021 KW - Nano KW - Nanofasern KW - OECD KW - Prüfrichtlinie KW - Nanomaterial PY - 2021 AN - OPUS4-53824 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kuhlbusch, T. T1 - OECD Prüfrichtlinie zur Bestimmung der Partikelgröße und Anzahlgrößenverteilung von Nanomaterialien - Projektteil Fasern N2 - Abschlusspräsentation des Projektes "OECD Prüfrichtlinie zur Bestimmung der Partikelgröße und Anzahlgrößenverteilung von Nanomaterialien". (Projektteil Fasern) T2 - Fachgespräch zur OECD - TG PSD - BMU BMWi BAM BAuA UBA CY - Online meeting DA - 10.09.2021 KW - Nano KW - Nanofasern KW - OECD KW - Prüfrichtlinie KW - Nanomaterial PY - 2021 AN - OPUS4-53826 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - New findings on the formation of corrosion product layers on zinc in the atmosphere N2 - The presentation shows systematic investigations to describe the corrosion and corrosion product formation processes of pure zinc under the climatic conditions currently prevailing in the Federal Republic of Germany. The investigations in their entirety aim at questioning current and establishing new ways of looking at the formation of corrosion products of pure zinc under atmospheric corrosion conditions. Thus, they make a significant contribution in understanding corrosion protection by zinc and zinc coatings. In particular, the focus is placed on the initial stage of the corrosion product formation. A systematic investigation of this time range, which is characterized by very reactive corrosion products, is only made possible by using gel-type electrolytes. The short periods of time at the beginning of weathering is now measurable and their influence on the formation of corrosion products and the kinetics of layer formation describable. By combining the new electrochemical approach with gravimetric, microscopic and analytical methods, new insights could be gained both on a methodic and scientific level. T2 - 2nd Task Group Meeting TC124 WG4-TC 250 SC5 Task Group Corrosion CY - Online Meeting DA - 06.05.2021 KW - Zinc KW - Corrosion products KW - Gel-type electrolytes KW - Corrosion KW - Atmospheric corrosion PY - 2021 AN - OPUS4-52604 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Vorstellung des Forschungsvorhabens GELELEK N2 - Der Vortrag stellt das Forschungsvorhaben GELELEK im Rahmen der Ad hoc Gruppe "GELELEK" des DIN-Normenausschusses Materialprüfung (NMP) vor. T2 - Sitzung der Ad hoc Gruppe "GELELEK" im DIN-Normenausschuss Materialprüfung (NMP) CY - Online Meeting DA - 21.04.2021 KW - Deckschichtbildung KW - Gelartige Elektrolyte KW - Korrosionsuntersuchungen KW - Zink PY - 2021 AN - OPUS4-52541 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kotula, Stefan T1 - Messsystemanalyse („Ringversuch“) zu WIPANO-Vorhaben „GELELEK“ N2 - Der Vortrag stellt die anstehende Messsystemanalyse im Rahmen der Ad hoc Gruppe "GELELEK" des DIN-Normenausschusses Materialprüfung (NMP) vor und erläutert die notwendigen Schritte zur erfolgreichen Durchführung. T2 - Sitzung der Ad hoc Gruppe "GELELEK" im DIN-Normenausschuss Materialprüfung (NMP) CY - Online Meeting DA - 21.04.2021 KW - Deckschichtbildung KW - Gelartige Elektrolyte KW - Korrosionsuntersuchungen KW - Zink KW - Normung KW - Messsystemanalyse PY - 2021 AN - OPUS4-52542 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Seher, Julia T1 - Lightweight Aggregates - Recycling of Construction and Demolition Waste N2 - A brief introduction into the production of lightweight aggregates from construction and demolition waste and some results of the project HYTEGRA. T2 - Postdoc Symposium: BAM Focus Area Material CY - Online meeting DA - 28.04.2021 KW - Leichte Gesteinskörnung KW - Rohstoffliches Recycling KW - Reststoffe KW - Mauerwerkbruch KW - Papierasche KW - Speichermaterial PY - 2021 AN - OPUS4-52606 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Trappe, Volker T1 - Current and future technological advancement in polymer matrix composites enabled through fundamental discoveries N2 - This presentation is a summary of the work from the past 20 years’ development of PMC-testing at the BAM-FB 5.3 with respect to safety-relevant design of advanced light weight structures in aircraft, wind turbine and automotive applications. The talk begins with wood as an example from nature, and emphasizes that load case, fiber architectural design and the production process and quality have to go hand in hand to generate an advanced light weight structure. Since PMC-relevant basic findings of mankind span across hundreds of years, high-performance composite applications today are based more on long term experiences than on breakthrough inventions of modern days. In the second part of the talk, future plans and projects of FB-5.3 are presented, specifically addressing H2-safety, circular economy, recycling by design and digitalization of PMC-technologies. T2 - Abteilungsseminar CY - Online meeting DA - 07.09.2021 KW - Polymer Matrix Composites KW - Thermo mechanical fatigue PY - 2021 AN - OPUS4-54150 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Trappe, Volker T1 - Beschreibung des Ermüdungsverhaltens von Endlos-Faserverstärkten-Kunststoff-Verbunden mit Hilfe mikromechanischer Modelle N2 - Im Rahmen des Vortrags werden die neusten Ergebnisse aus dem Fachbereich 5.3 zur Beschreibung des Ermüdungsverhaltens von FKV mittels Mikromechanischer-Modelle präsentiert. Explizit wird der theoretische Ansatz am Beispiel von GFK unter thermomechanischer Beanspruchung hergeleitet und an Hand von Versuchsergebnissen verifiziert. T2 - Webkonferenz Composites United, Composite Fatigue CY - Online meeting DA - 30.09.2021 KW - Faser-Kunststoff-Verbunde KW - thermomechanische Beanspruchung KW - Materialmodell PY - 2021 AN - OPUS4-54151 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Werder, Julia T1 - Internal sulfate resistance of concrete N2 - If the amount of sulfate within the mix design for concrete is not balanced, ettringite formation which first controls solidification continues while the concrete is hardening. Ettringite forms by reaction of sulfate contained in the cement or in some admixture with calcium aluminate (C3A) as cement component. The “late primary ettringite formation” promotes an increase in volume within the hardened concrete leading to cracks. To analyze the effect of substituting part of ordinary Portland cement (OPC) by a treated brown coal fly ash mortar bars were tested according to ASTM C452. This test method was originally developed to extrapolate from the internal to external sulfate attack and is based on the idea that by testing a concrete mixture containing sulfate the process of deterioration is accelerated because it does not have to diffuse into the concrete before reaction first. In addition to the samples prescribed in ASTM C452 further samples in the size of the German SVA procedure were tested also designed for accessing the external sulfate resistance. The results show that while the replacement of 25 % of cement by brown coal fly ash leads to length changes around the limit defined by ASTM, the substitution of 50 % cement exceeded the limit by a multiple. The progress of expansion is the very similar for the two geometries tested. In-situ XRD measurements confirmed that while for pastes made of OPC the formation of ettringite is completed after 20 hours, this is not true for the mixtures containing the brown coal fly ash. In a different study the effect of hydrothermal treatment on the phase composition of ultra-high-performance concrete was analyzed. The results show that the sulfate and aluminate resulting from the decomposition of ettringite are bound into new phases. If this binding is permanent this might allow the larger use of sulfate bearing raw materials. T2 - EuroCoalAsh 2021 Conference CY - Online meeting DA - 02.11.2021 KW - Brown coal fly ash KW - Ettringite KW - Internal sulfate resistance KW - Test methods KW - In-situ XRD KW - Hydrothermal treatment PY - 2021 AN - OPUS4-54134 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Florian, Camilo T1 - Influence of oxidation in the formation and performance of laser-induced periodic surface structures N2 - The fabrication of laser-induced periodic surface structures (LIPSS) has been reported for metallic, semiconductor and dielectric materials when irradiated with linearly polarized ultrashort laser pulses. Different sets of processing parameters have been identified and extensively studied, allowing the use of LIPSS for applications in medicine, tribology and surface wetting to name a few. One important parameter that is often not considered is the laser-induced oxidation that is produced especially when oxidation prone materials are irradiated in air environment. This surface oxidation can potentially influence the final structures size, shape and orientation and modify their functionality in some specific applications. In this work, we first study the influence of the laser-induced oxidation layer on the formation of LIPSS by characterizing the response of the oxidation prone hard-coating material chromium nitride. Moreover, we employ complementary surface and depth-profiling analytic techniques to reveal morphological, chemical and structural features of different types of surface structures and LIPSS produced on titanium-based substrates. Finite-difference time-domain (FDTD) calculations finally explain how this superficial oxidation layer promotes the formation of a new type of low spatial frequency LIPSS. Also, we measure the depth-extent of the different oxides formed and demonstrate its beneficial influence for friction reduction and wear resistance applications. T2 - SPIE Photonics West Conference, Symposium "Laser-Based Micro- and Nano-Processing XVI" CY - San Francisco, CA, USA DA - 22.01.2022 KW - Laser-induced periodic surface structures (LIPSS) KW - Oxidation KW - Femtosecond laser KW - Laser processing KW - Finite-difference time-domain calculations (FDTD) PY - 2022 AN - OPUS4-54322 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Esmann, M. A1 - Chimeh, A. A1 - Korte, A. A1 - Zhong, J. A1 - Stephan, S. A1 - Witt, Julia A1 - Wittstock, G. A1 - Talebi, N. A1 - Lienau, C. T1 - Plasmonic nanofocusing spectral interferometry N2 - We describe and demonstrate a novel experimental approach to measure broadband, amplitude- and phase-resolved scattering spectra of single nanoparticles with 10-nm spatial resolution. Nanofocusing of Surface plasmon polaritons (SPPs) propagating along the shaft of a conical gold taper is used to create a spatially isolated, spectrally broad nanoscale light source at ist very apex. The interference between these incident SPPs and SPPs that are backpropagating from the apex leads to the formation of an inherently phase-stable interferogram, which we detect in the far field by partially scattering SPPs off a small protrusion on the taper shaft. We show that these interferograms allow the reconstruction of both the amplitude and phase of the local optical near fields around individual nanoparticles optically coupled to the taper apex. We extract local light scattering spectra of particles and quantify line broadenings and spectral shifts induced by tip-sample coupling. Our experimental findings are supported by corresponding finite-difference time-domain and coupled dipole simulations and Show that, in the limit of weak tip-sample coupling, the measurements directly probe the projected local density of optical states of the plasmonic system. The combination of a highly stable inline interferometer with the inherent optical background suppression through nanofocusing makes it a promising tool for the locally resolved study of the spectral and temporal optical response of coupled hybrid nanosystems. KW - Plasmonic nanofocusing KW - Near-field spectroscopy PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-504985 DO - https://doi.org/10.1515/nanoph-2019-0397 VL - 9 IS - 2 SP - 491 EP - 508 PB - De Gruyter AN - OPUS4-50498 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönherr, J. A. T1 - Robust Determination of Fatigue Crack Propagation Thresholds from Crack Growth Data N2 - To assess the ability of cracks to grow, a robust determination of the threshold against fatigue crack propagation ∆Kth is of paramount importance. The standards ASTM E647 and ISO 12108 introduce operational definitions of ∆Kth based on the crack propagation rate da/dN. For evaluating ∆Kth, both suggest fitting a linear function to a defined subset of the logarithmic ∆K – da/dN test data, where ∆Kth follows by evaluating the linear function at da/dN = 10-7 mm/cycle and da/dN = 10-8 mm/cycle, respectively. In general, this kind of fit suffers from a bad representation of the actual curvature of the crack propagation curve. Therefore, we propose a robust method for evaluating ∆Kth using a non-linear function that reduces the artificial conservativeness induced by the evaluation method as well as the susceptibility to scatter in test data and the influence of test data density. The method is calibrated against a large set of S690QL crack growth data obtained from a total of 48 specimens, and validated against a set of S355NL and S960QL data (3 specimens each), obtained as a part the IBESS (integral fracture mechanics determination of the fatigue strength of welds) project. T2 - ECF23 (European Conference on Fracture 2022) CY - Madeira, Portugal DA - 27.06.2022 KW - Fatigue crack propagation threshold KW - ISO 12108 KW - ASTM E647 KW - Data evaluation methods KW - Experimental determination PY - 2022 AN - OPUS4-55252 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Knigge, Xenia T1 - First Experiences with the new HAXPES@BAM N2 - This talk was part of the inauguration event for the new x-ray photoelectron spectrometer with the possibility to measure HAXPES (hard energy x-ray photoelectron spectroscopy). With HAXPES detailed chemical information can now be gained not only from the first outermost nanometres of the sample surface, but also from deeper regions. In this talk first results and experiences handling the spectrometer are shown. T2 - Inauguration of the HAXPES@BAM - A new Hard-X-Ray Photoelectron Spectrometer CY - Online meeting DA - 25.01.2022 KW - HAXPES KW - Nano@BAM KW - Surface Analysis KW - XPS PY - 2022 UR - https://www.bam.de/Content/EN/Events/2022/2022-01-25-hapex.html AN - OPUS4-54434 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Friedrich, Sebastian A1 - Cappella, Brunero T1 - Study of micro- and nanoscale wetting properties of lubricants using AFM force-distance curves N2 - Atomic force microscopy (AFM) plays an important role as a multifuntional tool in nanotribology.In the present work it was shown that the main features of force-distance curves on different lubricants have been characterized and the underlying phenomena could be explained. KW - Lubricants KW - Atomic force microscopy KW - Force-distance curves PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-504631 DO - https://doi.org/10.1007/s11249-020-1275-3 SN - 1573-2711 VL - 68 IS - 1 SP - 1 EP - 12 PB - Springer CY - Cham AN - OPUS4-50463 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bonse, Jörn A1 - Spaltmann, Dirk T1 - Editorial: Special issue "Laser-induced periodic surface nano- and microstructures for tribological applications" N2 - Laser material processing is an emerging technology that generates surface functionalities on the basis of optical, mechanical, or chemical properties. In the form of laser surface texturing (LST), it has attracted a remarkable amount of research to tailor surface properties towards various tribological applications. The main advantages of this single-step, laser-based technology are the contactless machining, featuring a high flexibility, efficiency, and speed, along with the excellent quality of the processed products. LST can be applied precisely localized to sub-micrometric areas, but, via laser beam scanning, it is also feasible for structuring large surface areas at the square meter size. This Special Issue focuses on the latest developments concerning the tribological performance of laser-generated periodic surface nano- and microstructures and their applications. This includes the laser-based processing of different surface patterns, such as “self-organized” laser-induced periodic surface structures (LIPSS, ripples), grooves, micro-spikes, hierarchical hybrid nano-/micro-structures, microfeatures generated by direct laser interference patterning (DLIP), or even dimples or other topographic geometries shaped by direct laser modification or ablation. The applications of these periodically nano- and micro-patterned surfaces may improve the lubricated or non-lubricated tribological performance of surfaces in conformal and even non-conformal contact through a reduction of wear, a variation of the coefficient of friction, altered load carrying capacity, etc., resulting in energy saving, improved reliability, increased lifetimes as well as durability, leading in turn to extended maintenance intervals/reduced down-time. This can be beneficial in terms of bearings, gears, engines, seals, cutting tools, or other tribological components. Fundamental aspects addressed may involve the investigation of the relevant physical and chemical effects accompanying the laser-generated nano- and microscale topographies, such as alterations of the material structures, the hardness, superficial oxidation, the role of additives contained in lubricants, surface wettability, micro-hydrodynamic effects, etc. For this Special Issue we aim to attract both academic and industrial researchers and would like to provide a bridge between research in the fields of tribology and laser material processing in order to foster the current knowledge and present new ideas for future applications and new technologies. KW - Laser-induced periodic surface structures (LIPSS) KW - Tribology KW - Applications KW - Wear KW - Friction PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-505948 DO - https://doi.org/10.3390/lubricants8030034 SN - 2075-4442 VL - 8 IS - 3 SP - 34, 1 EP - 34, 3 PB - MDPI CY - Basel AN - OPUS4-50594 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Reichelt, Manuel T1 - Untersuchungen zu ungeschmiertem Schwingungsverschleiß an 100Cr6-Kugeln gegen 100Cr6-Ebenen N2 - Die vorliegende Doktorarbeit handelt von der Bestimmung und der Untersuchung vom Verschleißvolumen und vom Verschleißkoeffizienten bei ungeschmierten Modellversuchen an 100Cr6-Ebenen und -Kugeln unter Schwingungsbeanspruchung. Die experimentelle Arbeit wurde mittels statistischer Auswertung einer großen Menge von eigenen und früheren Versuchsdaten an fünf Tribometern bei umfangreicher Variation der Beanspruchungsparameter durchgeführt. Ziel war es, die Wiederholbarkeit und Reproduzierbarkeit der experimentellen Ergebnisse zu überprüfen sowie das Archard-Gesetz zu verifizieren. Des Weiteren wurde der Einfluss der Luftfeuchtigkeit auf den Verschleiß untersucht. KW - Verschleißkoeffizient KW - 100Cr6-Stahl KW - Gesetz von Archard KW - Verschleiß-Map KW - relative Luftfeuchtigkeit PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-522664 DO - https://doi.org/10.14279/depositonce-10423 SP - 1 EP - 118 PB - Technische Universität Berlin CY - Berlin AN - OPUS4-52266 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pfennig, Anja A1 - Wolf, M. A1 - Kranzmann, Axel T1 - Corrosion and Corrosion Fatigue of Steels in Downhole CCS Environment—A Summary N2 - Static immersion tests of potential injection pipe steels 42CrMo4, X20Cr13, X46Cr13, X35CrMo4, and X5CrNiCuNb16-4 at T = 60°C and ambient pressure, as well as p = 100 bar were performed for 700–8000 h in a CO2-saturated synthetic aquifer environment similar to CCS sites in the Northern German Basin (NGB). Corrosion rates at 100 bar are generally lower than at ambient pressure. The main corrosion products are FeCO3 and FeOOH with surface and local corrosion phenomena directly related to the alloy composition and microstructure. The appropriate heat treatment enhances corrosion resistance. The lifetime reduction of X46Cr13, X5CrNiCuNb16-4, and duplex stainless steel X2CrNiMoN22-5-3 in a CCS environment is demonstrated in the in situ corrosion fatigue CF experiments (axial push-pull and rotation bending load, 60°C , brine: Stuttgart Aquifer and NGB, flowing CO2: 30 L/h, +/- applied potential). Insulating the test setup is necessary to gain reliable data. S-N plots, micrographic-, phase-, fractographic-, and surface analysis prove that the life expectancy of X2CrNiMoN22-5-3 in the axial cyclic load to failure is clearly related to the surface finish, applied stress amplitude, and stress mode. The horizontal grain attack within corrosion pit cavities, multiple fatigue cracks, and preferable deterioration of austenitic phase mainly cause fatigue failure. The CF life range increases significantly when a protective potential is applied. KW - Carbon capture and storage KW - Steel KW - High alloyed steel KW - Corrosion KW - Corrosion fatigue KW - CCS PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-523948 DO - https://doi.org/10.3390/pr9040594 VL - 9 IS - 4 SP - 594 PB - MDPI CY - Basel, Switzerland AN - OPUS4-52394 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hahn, Marc Benjamin T1 - Combined cell and nanoparticle models for TOPAS to study radiation dose enhancement by Monte-Carlo based particle scattering Simulations N2 - Dose enhancement by gold nanoparticles (AuNP) increases the biological effectiveness of radiation damage in biomolecules and tissue. To apply them effectively during cancer therapy their influence on the locally delivered dose has to be determined.[1] Hereby, the AuNP locations strongly influence the energy deposit in the nucleus, mitochondria, membrane and the cytosol of the targeted cells. To estimate these effects, particle scattering simulations are applied. In general, different approaches for modeling the AuNP and their distribution within the cell are possible. In this work, two newly developed continuous and discrete-geometric models for simulations of AuNP in cells are presented. [2] These models are applicable to simulations of internal emitters and external radiation sources. Most of the current studies on AuNP focus on external beam therapy. In contrast, we apply the presented models in Monte-Carlo particle scattering simulations to characterize the energy deposit in cell organelles by radioactive 198AuNP. They emit beta and gamma rays and are therefore considered for applications with solid tumors. Differences in local dose enhancement between randomly distributed and nucleus targeted nanoparticles are compared. Hereby nucleus targeted nanoparticels showed a strong local dose enhancement in the radio sensitive nucleus. These results are the foundation for ongoing experimental work which aims to obtain a mechanistic understanding of cell death induced by radioactive 198Au. T2 - #RSCposter 2023 CY - Online meeting DA - 28.02.2023 KW - AuNP KW - Beta decay KW - Brachytherapy KW - Cancer treatment KW - Clustered nanoparticles KW - DNA KW - DNA damage KW - Dosimetry KW - Energy deposit KW - Geant4 KW - Geant4-DNA KW - Gold Nanoparticles KW - LEE KW - Livermore model KW - Low energy electrons KW - MCS KW - Microdosimetry KW - Monte-Carlo simulation KW - NP KW - OH radical KW - Penelope model KW - Radiation damage KW - Radiation therapy KW - Radiationtherapy KW - Radiotherapy KW - Radioactive decay KW - Radiolysis KW - Simulation KW - TOPAS KW - TOPAS-nbio KW - beta particle KW - particle scattering PY - 2023 AN - OPUS4-57060 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pfretzschner, Beate A1 - Schaupp, Thomas A1 - Hannemann, Andreas A1 - Schultz, Michael A1 - Griesche, Axel T1 - On the Genesis of Artifacts in Neutron Transmission Imaging of Hydrogenous Steel Specimens N2 - Hydrogen-charged supermartensitic steel samples were used to systematically investigate imaging artifacts in neutron radiography. Cadmium stencils were placed around the samples to shield the scintillator from excessive neutron radiation and to investigate the influence of the backlight effect. The contribution of scattered neutrons to the total detected intensity was investigated by additionally varying the sample-detector distance and applying a functional correlation between distance and intensity. Furthermore, the influence of the surface roughness on the edge effect due to refraction was investigated. KW - Refraction KW - Neutron imaging KW - Hydrogen KW - Supermartensitic steel KW - Backlight KW - Scattering PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-506587 DO - https://doi.org/10.3390/jimaging6040022 VL - 6 IS - 22 SP - 1 EP - 10 PB - MDPI CY - Basel, Switzerland AN - OPUS4-50658 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yusenko, Kirill A1 - Khandarkhaeva, S. A1 - Bykov, M. A1 - Fedotenko, T. A1 - Hanfland, M. A1 - Sukhikh, A. A1 - Gromilov, S. A1 - Dubrovinsky, L. T1 - Face-centered cubic refractory alloys prepared from single-source precursors N2 - Three binary fcc-structured alloys (fcc–Ir0.50Pt0.50, fcc Rh0.66Pt0.33 and fcc–Rh0.50Pd0.50) were 14 prepared from [Ir(NH3)5Cl][PtCl6], [Ir(NH3)5Cl][PtBr6], [Rh(NH3)5Cl]2[PtCl6]Cl2 and 15 [Rh(NH3)5Cl][PdCl4]·H2O, respectively, as single-source precursors. All alloys were prepared by 16 thermal decomposition in gaseous hydrogen flow below 800 °C. Fcc–Ir0.50Pt0.50 and fcc–Rh0.50Pd0.50 17 correspond to miscibility gaps on binary metallic phase diagrams and can be considered as 18 metastable alloys. Detailed comparison of [Ir(NH3)5Cl][PtCl6] and [Ir(NH3)5Cl][PtBr6] crystal 19 structures suggests that two isoformular salts are not isostructural. In [Ir(NH3)5Cl][PtBr6], specific 20 Br…Br interactions are responsible for crystal structure arrangement. Room temperature 21 compressibility of fcc–Ir0.50Pt0.50, fcc–Rh0.66Pt0.33 and fcc–Rh0.50Pd0.50 has been investigated up to 50 GPa 22 in diamond anvil cells. All investigated fcc-structured binary alloys are stable under compression. 23 Atomic volumes and bulk moduli show good agreement with ideal solutions model. For fcc–24 Ir0.50Pt0.50, V0/Z = 14.597(6) Å3·atom-1, B0 = 321(6) GPa, B0' = 6(1); for fcc–Rh0.66Pt0.33, V0/Z = 14.211(3) 25 Å3·atom-1, B0 =259(1) GPa, B0' = 6.66(9); for fcc–Rh0.50Pd0.50, V0/Z = 14.18(2) Å3·atom-1, B0 =223(4) GPa, 26 B0' = 5.0(3). KW - High-pressure KW - Refractory alloys KW - Platinum group metals KW - Single-source precursors PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-508176 DO - https://doi.org/10.3390/ma13061418 VL - 13 IS - 6 SP - 1418 PB - MDPI CY - Basel AN - OPUS4-50817 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yusenko, Kirill A1 - Sukhikh, A. A1 - Kraus, Werner A1 - Gromilov, S. T1 - Synthesis and Crystal Chemistry of Octahedral Rhodium(III) Chloroamines N2 - Rhodium(III) octahedral complexes with amine and chloride ligands are the most common starting compounds for preparing catalytically active rhodium(I) and rhodium(III) species. Despite intensive study during the last 100 years, synthesis and crystal structures of rhodium(III) complexes were described only briefly. Some [RhClx(NH3)6-x] compounds are still unknown. In this study, available information about synthetic protocols and the crystal structures of possible [RhClx(NH3)6−x] octahedral species are summarized and critically analyzed. Unknown crystal structuresof(NH4)2[Rh(NH3)Cl5],trans–[Rh(NH3)4Cl2]Cl·H2O,andcis–[Rh(NH3)4Cl2]Clarereported based on high quality single crystal X-ray diffraction data. The crystal structure of [Rh(NH3)5Cl]Cl2 was redetermined. All available crystal structures with octahedral complexes [RhClx(NH3)6-x] were analyzed in terms of their packings and pseudo-translational sublattices. Pseudo-translation lattices suggest face-centered cubic and hexagonal closed-packed sub-cells, where Rh atoms occupy nearly ideal lattices. KW - Pseudo-translationalsublattices KW - Rhodiumcomplexes KW - Ligandsubstitution KW - Crystalstructure PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-508194 DO - https://doi.org/10.3390/molecules25040768 VL - 25 IS - 4 SP - 768 PB - MDPI CY - Basel AN - OPUS4-50819 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yusenko, Kirill A1 - Domonov, D. A1 - Pechenyuk, S. A1 - Belyevskii, A. T1 - Formation of Nanostructured Carbon from [Ni(NH3)6]3[Fe(CN)6]2 N2 - The products of thermal decomposition in an argon atmosphere of [Ni(NH3)6]3[Fe(CN)6]2 as a precursor has been studied. Decomposition products were studied up to 800◦C. Above 600◦C, all coordination bonds in the residues are broken with a formation of Ni3Fe, Fe, and free carbon with a small admixture of nitrogen. Elementary carbon can be easily separated from metals by treatment with a water solution of hydrochloric acid. Only carbon is responsible for the specific surface of the composite products. The released carbon has a high degree of graphitization and begins to oxidize in air above 500°C and is completely oxidized above 700°C. KW - Carbon materials KW - Double complex compound KW - Thermal decomposition PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-508188 DO - https://doi.org/10.3390/nano10020389 VL - 10 IS - 2 SP - 389 PB - MDPI CY - Basel AN - OPUS4-50818 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hildebrand, G. A1 - Sänger, Johanna Christiane A1 - Schirmer, U. A1 - Mantei, W. A1 - Dupuis, Y. A1 - Houbertz, R. A1 - Liefeith, K. T1 - Process Development for Additive Manufacturing of Alumina Toughened Zirconia for 3D Structures by Means of Two-Photon Absorption Technique N2 - Additive manufacturing is well established for plastics and metals, and it gets more and more implemented in a variety of industrial processes. Beside these well-established material platforms, additive manufacturing processes are highly interesting for ceramics, especially regarding resource conservation and for the production of complex three-dimensional shapes and structures with specific feature sizes in the µm and mm range with high accuracy. The usage of ceramics in 3D printing is, however, just at the beginning of a technical implementation in a continuously and fast rising field of research and development. The flexible fabrication of highly complex and precise 3D structures by means of light-induced photopolymerization that are difficult to realize using traditional ceramic fabrication methods such as casting and machining is of high importance. Generally, slurry-based ceramic 3D printing technologies involve liquid or semi-liquid polymeric systems dispersed with ceramic particles as feedstock (inks or pastes), depending on the solid loading and viscosity of the system. This paper includes all types of photo-curable polymer-ceramic-mixtures (feedstock), while demonstrating our own work on 3D printed alumina toughened zirconia based ceramic slurries with light induced polymerization on the basis of two-photon absorption (TPA) for the first time. As a proven exemplary on cuboids with varying edge length and double pyramids in the µm-range we state that real 3D micro-stereolithographic fabrication of ceramic products will be generally possible in the near future by means of TPA. This technology enables the fabrication of 3D structures with high accuracy in comparison to ceramic technologies that apply single-photon excitation. In sum, our work is intended to contribute to the fundamental development of this technology for the representation of oxide-ceramic components (proof-of-principle) and helps to exploit the high potential of additive processes in the field of bio-ceramics in the medium to long-term future. KW - Additive manufacturing KW - Ceramics 3D printing KW - Two-photon adsorption KW - Polymer-ceramic mixtures KW - Bio-ceramic engineering PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-526672 DO - https://doi.org/10.3390/ceramics4020017 VL - 4 IS - 2 SP - 224 EP - 239 PB - MDPI CY - Basel AN - OPUS4-52667 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kuchenbecker, Petra T1 - Bestimmung der Partikelgrößen-verteilung mittels Zentrifugen-Sedimentationsverfahren nach ISO 13318-2 (Küvette) N2 - Im Vortrag werden das Messprinzip einer Photozentrifuge erläutert und die Anforderungen der zugrundeliegenden Normen diskutiert. Die praktische Durchführung der Messung und insbesondere auch die vorbereitenden Arbeiten, sowie die Auswertung der Rohdaten bilden den Schwerpunkt des Vortrags. Gezeigt werden auch die Validierung sowie ein Beispiel zur regelmäßigen Verifizierung des Verfahrens. Nach Anwendungsbeispielen und Vergleichen zu Ergebnissen mit anderen Messverfahren, wird das Verfahren in einer Zusammenfassung bewertet. T2 - Seminar Rheologie und Stabilität von dispersen Systemen CY - Potsdam, Germany DA - 08.05.2023 KW - CLS KW - Particle size KW - Nano PY - 2023 AN - OPUS4-57679 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 50, Heft 4 T3 - Amts- und Mitteilungsblatt der BAM - 4/2020 KW - Gefahrgutregeln KW - Anerkennungen KW - Zulassungen KW - Richtlinien KW - Festlegungen PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-527351 SN - 0340-7551 VL - 50 IS - 4 SP - 451 EP - 474 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-52735 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kruschwitz, Sabine T1 - How NDT and AI support Reincarnate N2 - Der Vortrag gibt eine Übersicht über aktuelle zerstörungsfreie Prüfmethoden, die verwendet werden können, um eine Zustandsbewertung von Bauteilen im Bestand vorzunehmen und mögliche Wiederverwendungsstrategien zu entwickeln. Ebenfalls zeigt der Vortrag, welche Möglichkeiten es gibt, künstliche Intelligenzmethoden zu verwenden, um aus recykelten Materialien wieder hochwertige, neue Baustoffe zu entwickeln. T2 - Stammtisch Nachhaltiges Bauen CY - Berlin, Germany DA - 23.05.2023 KW - Recycling KW - Zerstörungsfreie Prüfung KW - Kreislaufwirtschaft KW - Bauteile KW - Künstliche Intelligenz PY - 2023 AN - OPUS4-57710 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 51, Heft 2 T3 - Amts- und Mitteilungsblatt der BAM - 2/2021 KW - Anerkennungen KW - Zulassungen KW - Gefahrgutregeln KW - Festlegungen KW - Richtlinien KW - Gebührenverordnung KW - Preis- Leistungsverzeichnis PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-529061 SN - 0340-7551 VL - 51 IS - 2 SP - 71 EP - 110 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-52906 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hertwig, Andreas T1 - New analytic ways to characterise mesoporous thin layers used in electrocatalytic water splitting N2 - Mesoporous materials are needed in many applications where a high specific surface area and adsorptive behaviour is needed. Important examples are separation techniques and barrier layers and catalysts. Electrochemical water splitting is the key technology for producing green hydrogen and there is no foreseeable alternative to this process for producing elementary hydrogen from green electrical power. Water electrolysis can be divided into the anodic Oxygen Evolution Reaction (OER) and the cathodic Hydrogen Evolution Reaction (HER). Both processes have to be heavily optimised to a large extent to avoid energy losses caused by overvoltage. The development of electrodes for these processes is especially difficult due to the many boundary conditions. Water splitting is a catalytic as well as electrochemical process. The contact area between the electrolyte and the electrode must be maximised maintaining the stability of the surface. Side reactions must be suppressed, and effective gas transport must be ensured. The whole process has to be tolerant with respect to temperature, harsh chemical conditions from the electrolyte as well as high current densities. We present a hybrid analytical method combining several analytical techniques for determining the properties of thin layers of mixed oxides of the general composition Ir:TiOx. These materials are promising candidates for electrocatalytical top coatings of OER electrodes. To lower the costs of the electrolysers, the main goal is to lower the Ir content retaining the system efficiency. The main properties which are hard to determine are the porous volume fraction and the Ir:Ti element ratio. By a combination of electron microscopy, spectroscopic operando ellipsometry, ellipsometric porosimetry, and other techniques, we can determine key features of mesoporous thin layer materials. We aim to develop operando capable techniques used in process monitoring as well as measurement techniques optimised for accuracy. By developing reference materials, we support long term uptake of our methodology. This work can directly be used for optimising electrocatalytic layers and is a good example for the power of hybrid metrology for improving materials design. T2 - International Conference on Resource Chemistry CY - Alzenau, Germany DA - 11.03.2024 KW - Ellipsometry KW - Electrocatalytic Water Splitting KW - Mesoporous Materials KW - Electron Probe Microanalysis KW - Hydrogen Generation PY - 2024 AN - OPUS4-59764 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - Surface oxidation accompanying the formation of various types of femtosecond laser-generated surface structures on titanium alloy N2 - Different types of laser-generated surface structures, i.e., Laser-induced Periodic Surface Structures (LIPSS, ripples), Grooves, and Spikes are generated on titanium and Ti6Al4V surfaces by means of femtosecond (fs) laser scan processing (790 nm, 30 fs, 1 kHz) in ambient air. Morphological, chemical and structural properties of the different surface structures are characterized by various surface analytical techniques, including scanning electron microscopy (SEM), X-ray diffraction (XRD), Glow discharge optical emission spectroscopy (GD-OES), and depth-profiling Auger electron spectroscopy (AES). It is revealed that the formation of near-wavelength sized LIPSS is accompanied by the formation of a graded oxide extending several tens to a few hundreds of nanometers into depth. GD-OES performed on other superficial fs-laser generated structures produced at higher fluences and effective number of pulses per spot area such as periodic Grooves and irregular Spikes indicate even thicker graded oxide layers. These graded layers may be suitable for applications in prosthetics or tribology. T2 - E-MRS Spring Meeting 2021 CY - Online meeting DA - 31.05.2021 KW - Laser-induced periodic surface structures (LIPSS) KW - Titanium alloy KW - Oxidation KW - Glow-discharge optical emission spectroscopy PY - 2021 AN - OPUS4-52749 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - The role of electromagnetic scattering in the formation of laser-induced periodic surface structures N2 - Laser-induced periodic surface structures (LIPSS) are a universal phenomenon that is accompanying laser materials processing. These surface nanostructures pave a simple way for surface functionalization with numerous applications in optics, fluidics, tribology, medicine, etc. During the last decade remarkable experimental and theoretical improvements in understanding of their formation mechanisms were obtained - all pointing toward polarization-dependent energy deposition by absorption of optical radiation that is scattered at the surface roughness and interfering with the laser beam. This contribution reviews the current state-of-the-art on the role of electromagnetic scattering in the formation of LIPSS by ultrashort laser pulses. Special attention is drawn to recent finite-difference time-domain (FDTD) calculations that allow to visualize the radiation patterns formed in the vicinity of the sample surface and to the impact of a thin superficial laser-induced oxidation layer. T2 - E-MRS Spring Meeting 2021 CY - Online meeting DA - 31.05.2021 KW - Laser-induced periodic surface structures (LIPSS) KW - Optical scattering KW - Oxidation KW - Femtosecond laser PY - 2021 AN - OPUS4-52729 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Angurel, L.A. T1 - Effects of laser surface processing under different atmospheres on the superconducting properties of pure niobium N2 - Niobium metal is the pure element with the highest superconducting critical temperature (T_c = 9.2 K), which is present in many applications. Particularly, in superconducting radio frequency (SRF) cavities of particle accelerators, the control of the surface characteristics of pure Nb is crucial, as the presence of defects may generate magnetic flux pinning that can increase by more than two orders of magnitude the surface critical current, ic. Several procedures such as chemical- or electro-polishing have been used aiming at cleaning surface contamination and decreasing its roughness. Sub-nanosecond lasers can be applied to generate a broad range of micro and nanostructures (e.g. Laser-Induced Periodic Surface Structures, LIPSS) that strongly modify the materials properties - as wettability, color, oxidation resistance or antibacterial behavior. In this work, we analyze a variety of surface structures generated on pure Nb sheets with different laser systems (UV, Vis and n-IR, fs and ps) by exploring a range of processing parameters. These include pulse overlap, irradiance or the effective number of pulses, under different atmospheres (air, N2, Ar, vacuum). The effects on Tc, critical currents and critical fields (Bc1, Bc2 and Bc3) have been obtained from magnetization, ac susceptibility and heat capacity measurements, revealing their dependence with the different surface nanostructures and the chemical changes generated with these laser treatments. T2 - E-MRS Spring Meeting 2021 CY - Online meeting DA - 31.05.2021 KW - Laser-induced periodic surface structures (LIPSS) KW - Femtosecond laser ablation KW - Niobium KW - Superconductivity PY - 2021 AN - OPUS4-52730 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Neue Erkenntnisse zur Deckschichtbildung von Zink an der Atmosphäre N2 - Die Untersuchungen und Ausführungen im Vortrag belegen, dass verfügbare Modellvorstellungen zur Beschreibung der Deckschichtbildung und Korrosion von Zink unter aktuellen atmosphärischen Bedingungen in Europa nicht mehr gültig sind und neu bewertet werden müssen. So können beispielsweise bisher verfügbare Prognosemodelle den Korrosionsfortschritt nicht mehr ausreichend beschreiben, da durch die Verringerung des Schwefeldioxidgehaltes der Luft veränderte Mechanismen vorliegen. T2 - Sitzung des GfKORR Arbeitskreises „Zink und Zinküberzügel“ CY - Online meeting DA - 28.09.2021 KW - Atmosphärische Korrosion KW - Deckschichtbildung KW - Gelartige Elektrolyte KW - Zink PY - 2021 AN - OPUS4-53410 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Simon, Franz-Georg T1 - Beschleunigte Alterung von Geotextilien zur Ermittlung von Materialeigenschaften N2 - Geokunststoffe werden im Wasserbau häufig eingesetzt, beispielsweise bei Maßnahmen für den Küstenschutz oder in Ballastschichten für Windenergieanlagen. Eine zunehmende Anwendung von Geokunststoffen wird aufgrund der Ausweitung der Offshore-Windenergieerzeugung und des Schutzes auf steigende Wasserspiegel und extremere Wetterbedingungen infolge des Klimawandels beobachtet. Die Anwendung von Geokunststoffen in Wasserbauprojekten bietet zwar verschiedene wirtschaftliche und technische Vorteile, wurde jedoch kürzlich in Frage gestellt, da sich diese Materialien während ihrer Lebensdauer verschlechtern und langfristig gefährliche Auswirkungen auf die aquatische Umwelt haben können, insbesondere als Ursprung von Kunststoffabfällen oder als Quelle / Senke für Chemikalien wie Weichmacher und Stabilisatoren, die bei der Herstellung von Geokunststoffen verwendet werden, um deren Leistung zu verbessern. Der Vortrag geht auf diese Bedenken ein. T2 - Geotextilien im Wasserbau CY - Online Meeting DA - 14.04.2021 KW - Wasserbau KW - Geotextilien KW - Beschleunigte Alterung PY - 2021 AN - OPUS4-52434 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tian, H. T1 - Composition and microstructure stability of cement compound under cyclic hydrothermal condition N2 - There have been many researches focused on the performance improvement of ultra-high performance concrete (UHPC) by autoclaving treatment. The goal of autoclaving is to increase the pozzolanic reaction, and to densify the cement stone and the transition zone which originates from the incorporation of supplementary cementitious materials (SCMs), such as silica fume, fly ash and blast furnace slag. Due to the superior properties, UHPC can also be utilized under high mechanical load and aggressive condition, for example, the fabrication of water tanks for thermal storage which is of great significance for saving energy and reducing CO2 emission. It is known that mineral stability of the hydration products of an inorganic binder is highly related to the temperature and pressure of the environment. A certain stable composition at room temperature, however, may undergo a phase transformation at high temperature and the performance decrease under this severe condition will generally be more severe. In this way, the rationale behind this deterioration under long-term hydrothermal condition involving many cycles and long duration has to be clarified, and then appropriate optimizing methods will be performed in order to obtain a kind of construction with high durability under aggressive environment. For this purpose, different types and amounts of SCMs are introduced into the standard mixture of UHPC and the phase compositions after autoclaving at 200 °C and 15.5 bar are determined by combined X-ray diffraction and scanning electron microscope. Mercury intrusion porosimeter is used to characterise the microstructure of the samples. In order to establish the relationship between microstructure and macroscopic properties, compressive and flexural strength are also investigated. T2 - HiPerMat 2020 CY - Kassel, Germany DA - 11.03.2020 KW - Hydrothermal treatment KW - UHPC KW - Composition PY - 2020 AN - OPUS4-52377 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Prozess- und materialbedingte Ursachen für Korrosionserscheinungen an nichtrostenden Stählen N2 - Der Vortrag beleuchtet prozess- und materialbedingte Ursachen für Korrosionserscheinungen an nichtrostenden Stählen. Der Fokus liegt auf dem Einfluss von Schleifprozessen. Es werden Maßnahmen erläutert, um die Korrosionsbeständigkeit der Oberfläche zu verbessern. T2 - 3M Webinar „Schleiftechnologien zur Korrosionsvermeidung und Produktivitätssteigerung“ CY - Online meeting DA - 25.03.2021 KW - Nichtrostender Stahl KW - Korrosion KW - Schleifprozesse PY - 2021 AN - OPUS4-52360 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Process- and material-related causes for corrosion defects on stainless steels N2 - The presentation provides information on process- and material-related causes for corrosion on stainless steels. The influence of surface grinding is discussed. Methods for enhancing the corrosion resistance of stainless steels are shown. T2 - 3M Webinar “Technologies, Tools & Tips to avoid corrosion on Stainless Steel” CY - Online meeting DA - 25.02.2021 KW - Stainless steel KW - Corrosion KW - Grinding processes PY - 2021 AN - OPUS4-52358 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Seneschal-Merz, Karine T1 - New UV-protective glazing for the conservation of cultural assets N2 - For centuries, churches, secular buildings and museums have been furnished with valuable works of art. Many works of art are UV- and light-sensitive. It is well known that especially UV radiation causes damage and discoloration in paintings, textiles, plastics, wood and other materials. In particular, the wavelengths between 280 and 410 nm cause color changes, embrittlement or destruction of e.g. plastics over time. Therefore, strongly UV-absorbing glasses are advantageous for architecture and are necessary for the protection of cultural assets. As restorers in all disciplines become more and more aware, the demands placed on buildings and their furnishings in terms of climate are becoming increasingly detailed and precise. The aim in each case is to preserve the valuable artwork. For some years now, the industry has been offering the protection of cultural objects by installing special UV-protective glasses. Currently, UV protection for church buildings is realized by laminated safety glass equipped with appropriate UV-protective plastic films. Technically, this always means a second pane of glass in front of the windows, which is installed outside the building. This creates climatic gaps that are difficult to control and deterioration due to ageing effects can be expected. At the same time, this protective glazing is not invisible and has a considerable aesthetic influence on the interior and exterior appearance of the building. Meanwhile, the preservation of historical monuments accepts such aesthetic cuts on buildings in order to protect the artwork in the interior from UV light. To this day, however, the long-term durability of UV protection provided by inserted plastic films is still controversial. To date the only available alternative on the market is a mouth-blown UV protection glass which uses a so-called overlay to provide UV protection. This shows that UV protection can also be achieved by glasses without plastic films thus realizing an exclusive inorganic protection which normally is more stable than a polymeric one. So far there are not enough studies to prove long-term durability. The aim of this project is to provide existing glazing or new glazing to be created with a highly transparent layer that ensures this UV-protective filter function below 400 nm. The glass coating is to be applied to the glass over a large area and fired into the surface like a classic ceramic enamel paint with the same technics. In addition, it should be long-term durable in its function. It means, that the glass has to be fused at temperatures below 630 °C during the firing process, its chemical durability has to be high, its coefficient of thermal expansion has to be as close as the one of the substrate (usually float glass) and the glass has to absorb the UV-radiation within a thin thickness (thinner as 100 µm). In this project, the long-term durability of commercial UV-protective glasses is examined. New low melting glasses containing UV-absorbing ions are being developed. Their UV-absorption as a thin layer is analyzed as well as their chemical durability and their thermal properties. We are grateful to BMWI for the financial support in the frame of the Central Innovation Programme for SMEs (ZIM). T2 - HVG-DGG: 94. Glastechnische Tagung CY - Online meeting DA - 10.05.2021 KW - Glass KW - Low melting KW - Chemical durability KW - Weathering tests KW - Aging test KW - UV absorption KW - UV protection KW - Architecture KW - Optical properties PY - 2021 AN - OPUS4-52648 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hahn, Marc Benjamin T1 - Data processing and nonlinear curve Fitting with fityk N2 - A brief introduction into fityk is given. The introduction is followed by a pratical session. Fityk is a versatile data processing tool for nonlinear curve fitting. T2 - AFM Data analysis seminar CY - Online meeting DA - 23.02.2021 KW - Fityk KW - Curve fitting KW - Analysis KW - Raman KW - IR KW - XPS PY - 2021 AN - OPUS4-52154 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fiedler, Saskia T1 - Cathodoluminescence of Silicon Nanoparticles N2 - In this work, Mie resonances in single Si nanoparticles (NPs) of different sizes have been systematically studied, using dark field (DF) and cathodoluminescence (CL) spectroscopy. An analytical method has been developed to compare experiment with theory. Experimental CL spectra are averaged over entire Si NPs, allowing for direct comparison to DF spectra of identical NPs. Theoretical spectra clarify the assignment of Mie resonances within the NP which contribute with different intensity in DF and CL, resulting in an apparent spectral shift. Furthermore, a substrate effect appears. A 100 nm-Si NP on 15 nm SiN results in a broad peak, spectrally in between that of the calculated electric and magnetic dipole, a NP on 50 nm SiN exhibits two separated peaks as theoretically predicted. High spatial resolution of electron beam excitation allows to study the spectral CL changes at varying beam impact parameters. Theory and experiment agree that depending on beam position within a small Si NP, relative intensity of electric and magnetic dipole change; electric dipole vanishing in the center of the NP. Similar results are found for larger (d = 210 nm) Si NPs although the mode assignment is challenging as higher order modes appear and overlap with others. In conclusion, comparison of CL and DF spectra is not trivial, in fact, excitation/radiation of distinct Mie resonances within a single Si NP are dependent on beam placement. However, substrate effects need to be considered in CL. T2 - European Material Research Society Fall Meeting 2021 CY - Online meeting DA - 20.09.21 KW - Cathodoluminescence KW - Silicon nanoparticles KW - Mie resonances PY - 2021 AN - OPUS4-53439 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Botsch, B T1 - Classification of fracture surface types based on SEM images N2 - The following work deals with the quantitative fracture surface evaluation in damage analysis. So far, fracture surfaces have almost exclusively been evaluated qualitatively, i.e. the presence of fracture features is documented and their surface proportions are estimated, if necessary. Many years of experience are required, as well as an intensive comparison with defined comparative images from the literature. The aim of this work is the development of classifiers which can recognize fracture mechanisms or fracture features in scanning electron microscope images (SEM). The basis is 46 SEM images, which have been evaluated by fractography experts with regard to fracture features. The existing data set of images is expanded using augmentation methods in order to increase the variability of the data and counteract overfitting. Only convolutional neural networks (CNN) are used to create the classifiers. Various network configurations are tested, with the SegNet achieving the best results. T2 - Materialsweek 2021 CY - Online meeting DA - 07.09.2021 KW - Fractography KW - Fracture surface KW - Deep learning KW - SEM PY - 2021 AN - OPUS4-53418 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN ED - Bonse, Jörn ED - Spaltmann, Dirk T1 - Laser-induced periodic surface nano- and microstructures for tribological applications N2 - This book is a reprint collection of articles from the Special Issue published online in the open access journal Lubricants. KW - Laser-induced periodic surface structures (LIPSS) KW - Friction KW - Wear KW - Applications PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-516611 UR - https://www.mdpi.com/books/pdfview/book/3130 SN - 978-3-03943-523-4 SN - 978-3-03943-524-1 SP - 1 EP - 180 PB - MDPI CY - Basel AN - OPUS4-51661 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stephan-Scherb, Christiane A1 - Schulz, Wencke A1 - Schneider, M. A1 - Karafiludis, Stephanos A1 - Laplanche, G. T1 - High-Temperature Oxidation in Dry and Humid Atmospheres of the Equiatomic CrMnFeCoNi and CrCoNi High- and Medium-Entropy Alloys N2 - Surface degradation phenomena of two model equiatomic alloys from the CrMnFeCoNi alloy system were investigated in 2% O2 and 10% H2O (pO2 = 0.02 and 10−7 atm, respectively) at 800 °C for times up to 96 h. The crystallographic structures, morphologies, and chemical compositions of the corrosion layers developing on CrMnFeCoNi and CrCoNi were comparatively analyzed by mass gain analysis, X-ray diffraction, and scanning electron microscopy combined with energy-dispersive X-ray spectroscopy and electron backscatter diffraction. The oxidation resistance of CrMnFeCoNi is relatively poor due to the fast growth of porous Mnoxide(s). CrCoNi forms an external chromia layer that is dense and continuous in a dry 2% O2 atmosphere. This layer buckles and spalls off after exposure to 10% H2O atmosphere. Beneath the chromia layer, a Cr-depleted zone forms in the CrCoNi alloy in both environments. As the oxide scale spalls off in the H2O-containing atmosphere, a secondary chromia layer was observed and correspondingly enlarges the Cr-depleted zone. In contrast, as the chromia layer remains without significant spallation when CrCoNi is exposed to a dry oxidizing atmosphere, the region depleted in Cr is narrower. KW - High temperature oxidation KW - High entropy alloys KW - Medium entropy alloys KW - CrMnFeCoNi KW - CrCoNi KW - Mn-oxides PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-517859 DO - https://doi.org/10.1007/s11085-020-10014-7 SN - 0030-770X VL - 95 IS - 1-2 SP - 105 EP - 133 PB - Springer AN - OPUS4-51785 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Santos, C.I.L. A1 - Machado, W.S. A1 - Wegner, Karl David A1 - Gontijo, L.A.P. A1 - Bettini, J. A1 - Schiavon, M.A. A1 - Reiss, P. A1 - Aldakov, D. T1 - Hydrothermal Synthesis of Aqueous-Soluble Copper Indium Sulfide Nanocrystals and Their Use in Quantum Dot Sensitized Solar Cells N2 - facile hydrothermal method to synthesize water-soluble copper indium sulfide (CIS) nanocrystals (NCs) at 150 degrees C is presented. The obtained samples exhibited three distinct photoluminescence peaks in the red, green and blue spectral regions, corresponding to three size fractions, which could be separated by means of size-selective precipitation. While the red and green emitting fractions consist of 4.5 and 2.5 nm CIS NCs, the blue fraction was identified as in situ formed carbon nanodots showing excitation wavelength dependent emission. When used as light absorbers in quantum dot sensitized solar cells, the individual green and red fractions yielded power conversion efficiencies of 2.9% and 2.6%, respectively. With the unfractionated samples, the efficiency values approaching 5% were obtained. This improvement was mainly due to a significantly enhanced photocurrent arising from complementary panchromatic absorption. KW - Aqueous quantum dot KW - Solar cells KW - CUINS2 nanocrystals KW - Colloidal semiconductor nanocrystals PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-517983 DO - https://doi.org/10.3390/nano10071252 VL - 10 IS - 7 SP - 1252 PB - MDPI AN - OPUS4-51798 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Cubero, A. A1 - Martínez, E. A1 - Angurel, L.A. A1 - de la Fuente, G.F. A1 - Navarro, R. A1 - Legall, Herbert A1 - Krüger, Jörg A1 - Bonse, Jörn T1 - Surface superconductivity changes of niobium sheets by femtosecond laser-induced periodic nanostructures N2 - Irradiation with ultra-short (femtosecond) laser beams enables the generation of sub-wavelength laser-induced periodic surface structures (LIPSS) over large areas with controlled spatial periodicity, orientation, and depths affecting only a material layer on the sub-micrometer scale. This study reports on how fs-laser irradiation of commercially available Nb foil samples affects their superconducting behavior. DC magnetization and AC susceptibility measurements at cryogenic temperatures and with magnetic fields of different amplitude and orientation are thus analyzed and reported. This study pays special attention to the surface superconducting layer that persists above the upper critical magnetic field strength Hc2, and disappears at a higher nucleation field strength Hc3. Characteristic changes were distinguished between the surface properties of the laser-irradiated samples, as compared to the corresponding reference samples (non-irradiated). Clear correlations have been observed between the surface nanostructures and the nucleation field Hc3, which depends on the relative orientation of the magnetic field and the surface patterns developed by the laser irradiation. KW - Niobium KW - Surface superconductivity KW - Laser-induced periodic surface structures (LIPSS) KW - Nanostructures PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-518462 DO - https://doi.org/10.3390/nano10122525 SN - 2079-4991 VL - 10(12) IS - Special issue "Laser-generated periodic nanostructures" SP - 1 EP - 16 PB - MDPI CY - Basel AN - OPUS4-51846 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Vecchiato, Luca T1 - Fatigue limit estimation of welded joints under constant amplitude uniaxial loading adopting the cyclic R-curve analysis N2 - Most of the in-service failures of welded structures are due to fatigue damage occurring in the joints. Damage tolerant approaches based on the principles of Fracture Mechanics have been shown to play a key role in this framework, as the fatigue limit is defined by the non-propagating condition of multiple defects at the weld toe. The fatigue limit assessment can be performed using the cyclic R-curve analysis which consists in comparing the driving force of a crack propagating into a component, which depends on the geometry, material and external loads, with its resistance curve, i.e. the cyclic R-curve. The crack propagation occurs whenever the crack driving force is higher than the resistance to fatigue crack propagation, while the crack is arrested in the opposite case. Consequently, this suggests that the fatigue limit of a component is defined as that stress level at which the crack driving force curve is tangent to the crack resistance curve. In the present work, the cyclic R-curve analysis has been adopted for determining the fatigue limit of stress-relieved transverse non-load-carrying joints made of S355 structural steel and subjected to fatigue axial loadings. Experimental tests have been performed to evaluate the fatigue limit of the joints. The driving force, identified by the applied Stress Intensity Factor (SIF), has been evaluated by means of linear elastic finite element analysis taking advantage of the Peak Stress Method for its rapid estimation. Based on the experimental observations that the crack initiation and early crack growth phases in welded joints occur within the Heat Affected Zone (HAZ) the cyclic R-curve has been experimentally derived for both the base metal and HAZ material. T2 - European Conference on Fracture 2022 (ECF23) CY - Funchal, Portugal DA - 27.06.2022 KW - Welded Joints KW - Fatigue Limit KW - Cyclic R-curve PY - 2022 AN - OPUS4-55254 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - Formation of laser-induced periodic surface structures observed with extreme temporal and spatial resolution N2 - Laser-induced periodic surface structures (LIPSS) have gained remarkable attention as they represent a universal phenomenon that is often accompanying laser-processing. Such LIPSS enable a plethora of different surface functionalizations for applications in the fields of optics, fluidics, tribology, or medicine. Due to the inherent multiscale nature of processes involved in LIPSS formation, their in-situ observation requires experimental techniques that combine high temporal resolution with the appropriate spatial resolution. In this respect fourth generation light sources, namely short wavelength, short pulse free electron lasers (FELs) are offering new and fascinating possibilities. This work contribution will discuss the results of scattering experiments carried at the FLASH free electron laser at DESY (Hamburg, Germany), which allowed us to resolve laser-induced structure formation at surfaces on the nm to sub-µm length scale and in temporal regimes ranging from ps to several ns with sub-ps resolution. A ps-optical pump / fs-XUV scattering probe scheme was employed to 100 nm thick laser-excited silicon films, while recording snapshots of the transmitted XUV scattering patterns at various delay times after the laser pulse impact. On timescales ranging from hundred ps until several ns almost quantitative agreement was observed between certain features of the recorded scattering patterns and predictions of the first-principles theory of J.E. Sipe and coworkers. Other scattering features appearing with a delay of ~100 ps and lasting for ~1 ns are attributed to capillary surface waves being excited at the laser-melted film material while ablation proceeds. Our superior spatio-temporal resolution experiments allow to uniquely reveal and distinguish early signatures of coherent/plasmonic electromagnetic scattering effects, separately followed by hydrodynamic matter reorganization. T2 - EMRS Spring Meeting 2023, Symposium L “Making light matter: lasers in material sciences and photonics" CY - Strasbourg, France DA - 29.05.2023 KW - Laser-induced periodic surface structures (LIPSS) KW - XUV scattering KW - Free electron laser KW - Pump-probe KW - Capillary waves PY - 2023 AN - OPUS4-57601 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schartel, Bernhard T1 - Sustainability Finding its Way into Flame Retardancy: Food for Thought between Fake Fiction and Future N2 - Main message: Sustainability, or in other words, exploiting environmental conservation for the economic welfare and prosperity for all, would revolutionise the plastics industry were it to become predominant practice as a linear, fossil-fuel–based economy is switched to a carbon circular economy. Food for though is given by dint of a critical overview of the current trends in sustainable flame-retardant polymeric materials. Introduction: Transforming the plastics industry into a carbon circular economy over the next 30 years requires an immediate revolution entailing the development of cutting-edge materials and the planning of future industrial production plants. Hence, the innovative field of flame-retardant polymeric materials should lend its strength to drive this challenge. Visionary solutions are proposed to inspire us, while the implementation of economically feasible concepts can take us forward into the future. Experimental The synthesis, processing, polymer analysis, thermal analysis, and investigation of fire behaviour from our own research are performed according to the state of the art, mostly in accordance with the pertinent ISO standards. Indeed, some of our equipment is part of the accredited lab; for the other methods we fulfil equivalent quality standards in terms of maintenance, calibration, participation in round robins, etc. Work steps such as the synthesis or preparation of new materials are usually outsourced or done with partners that have the relevant core competence. The talk also presents examples from other groups whose experimental is described in the corresponding scientific papers. Results and Discussion An overview of current trends towards producing sustainable, flame-retardant polymeric materials is presented, using examples from the literature and by sketching our own projects performed in recent years. The examples are structured along a common theme leading from the use of old and new natural materials with some intrinsic flame retardancy, via flame-retardant biopolymers and biocomposites, to using renewable sources for flame retardants with the objective of exploiting natural sources available as industrial waste streams. Natural flame retardants and adjuvants are highlighted, although the status of most may be assessed as merely motivating our vision. Nevertheless, there are natural material streams finding their way into polymer mass production as fillers, adjuvants, polymers, or renewable educt sources. Natural substances originating from industrial waste streams open the door to sustainable solutions, because they are often available at low cost and avoid competition for land with farming or virgin forests. Aside from this main topic, remarks will address the recycling of flame-retarded polymeric materials; vitrimers are mentioned as a potential material for recyclable thermosets. At the end of the day, only convincing property profiles will prevail both for exploiting renewable sources and circular design, including cost effectiveness, sufficient availability, consistent quality, processibility, mechanical properties, and flame retardancy. However, sustainability must not be merely tolerated as an additional demand, but should instead be recognized as a solution, because sustainability aspires to ensure our economic welfare now and in the future. Acknowledgement: The examples shown from own project were supported by funding grants: BMBF WTZ: 01DN16040, DFG Scha 730/19-1, VW-Stiftung: Experiment No: 97437, DFG Scha 730/20-1, BMBF KMU Innovativ 031B1289B. T2 - 19th European Meeting on Fire Retardant Polymeric Materials (FRPM23) CY - Dübendorf, Switzerland DA - 26.06.2023 KW - Renewable KW - Biocomposite KW - Sustainable KW - Circular economy KW - Natural PY - 2023 AN - OPUS4-57815 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madia, Mauro T1 - Fraucture mechanics-based probablistic structural integrity assessment for aero-engine turbine disk N2 - Aero-engine turbine disks are safety-relevant components which are operated under high thermal and mechanical stress conditions. The aim of this work is to present part of a fracture mechanics-based probabilistic assessment procedure under development which aims at calculating the critical rotational speed of the turbine disk based on the numerical-analytical solutions and regulations for the failure probability. In particular, the rim-peeling failure mode is considered as case study. A semi-circular surface crack is modelled at the most stressed region at the diaphragm of a turbine disk. In order to design a lab representative specimen, beside the crack driving force, expressed in terms of J-integral, also the constraint to plastic deformation e.g., stress triaxiality, at the crack-tip must be similar for the same crack in the specimen and in the disk. The analytical solutions to calculate the crack driving force for the lab representative specimen are used for the Monte Carlo simulations, the result of which has been assessed in the form of a Failure Assessment Diagram (FAD). The results of the probabilistic structural integrity assessment show good agreement between Monte Carlo simulations and certification values for the disk in terms of expected failure mode and value of the critical speed. T2 - ICF15 - International Conference on Fracture CY - Atlanta, GA, USA DA - 12.06.2023 KW - Fracture Mechanics KW - Failure Assessment Diagram KW - Finite Element Analysis KW - Component Assessment PY - 2023 AN - OPUS4-57727 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madia, Mauro T1 - Probabilistic structural integrity assessment of welded joints N2 - The fatigue assessment of welded joints requires several input data, which can be subdivided into three categories: geometry, material and loading. The number of input data depends essentially on the complexity of the models employed and on the level of accuracy of the analysis. It is common practice to use safety factors in design to account for the scatter of the input parameters. Nevertheless, overly-conservative factors lead often to unrealistic estimations of fatigue life. This work presents a fracture mechanics-based model for the structural integrity assessment of welded joints under constant amplitude fatigue loading, in which the local geometry at the weld toe and the fatigue crack growth properties are considered statistically distributed. The approach is validated against a large number of experimental data. T2 - ICF15 - International Conference on Fracture CY - Atlanta, GA, USA DA - 12.06.2023 KW - Fatigue KW - Fracture Mechanics KW - Weldments KW - Short crack KW - Probabilistic Assessment PY - 2023 AN - OPUS4-57726 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jentzsch, Stefan T1 - Numerical and experimental investigations on metal shear band formation at high strain rates with a Hopkinson bar setup N2 - The essence of dynamic failure is closely linked to the formation of adiabatic shear bands (ASB), which result from the localization of shear strain under high deformation speeds accompanied by a rapid temperature increase. Understanding this phenomenon is crucial in view of safety issues when impacts of fast rotating machine components (i.e. aircraft turbine blades) may occur. Our contribution addresses both the experimental evidence and characterization of ASBs due to high-speed impact tests at the Split HOPKINSON pressure bar (SHPB) setup and the finite element analysis to determine the parameters of the underlying constitutive model, which is closely related to JOHNSON-COOK (JC) material model. Experimental investigations were performed on notched shear specimens made of the fine -grained structural steel S690QL and the displacements in the regions affected by shear localization were measured with subset-based local Digital Image Correlation (DIC). The displacement fields, obtained in the SHPB tests, were considered as an objective to validate and to identify the constitutive parameters with. The JC model could reasonably reproduce the displacement distribution. In order to overcome the issues with mesh dependency we provide a nonlocal extension based on the implicit gradient model approach. T2 - GAMM Annual Meeting 2023 CY - Dresden, Germany DA - 30.05.2023 KW - Gradient-enhanced damage KW - Adiabatic shear bands KW - Split Hopkinson bar KW - Digital image correlation KW - Viscoplasticity KW - Finite element analysis PY - 2023 AN - OPUS4-57827 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Niemz, P. A1 - Baensch, Franziska A1 - Brunner, A. J. ED - Pavalache-Ilie, M. ED - Curtu, A. L. T1 - Acoustic Emission Analysis And Synchrotron-based Microtomography of glued shear strength samples from spruce wood N2 - To better understanding the failure of adhesive joints tensile tests were carried out on miniature test specimens from Norway spruce in the synchrotron. Urea-formaldehyde resin was used as adhesive. e. For comparison purposes, tensile tests were carried out on solid wood and on bonded miniature tensile shear samples with acoustic emission. The acoustic emission signals of all the experiments occurred with classified pattern recognition. This resulted in two classes of signals for each two frequency peaks. One class consisted of the low-frequency and the other of the higher-frequency peak of higher intensity, but this was essentially independent from the structure (solid wood or plywood) and size scale of the test specimens. The influence of the adhesive layers was determined on wood test specimens on laboratory scale and on miniature test specimens with an adhesive layer and selected fiber orientations. This gave evidence that the sound emission signals from the failure of the adhesive layer presumably of the class with low frequency signals peak in the range of services can be assigned. KW - Wood KW - Bondline KW - In-situ test KW - Acoustic emission KW - Synchrotron tomography PY - 2020 DO - https://doi.org/10.31926/but.fwiafe.2020.13.62.1.7 VL - 13 IS - 62 Part 1 SP - 81 EP - 88 PB - Transilvania University Press, Brasov, Romania CY - Brasov AN - OPUS4-51010 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - New findings on the formation of corrosion product layers on zinc in the atmosphere N2 - The presentation shows systematic investigations to describe the corrosion and corrosion product formation processes of pure zinc under the climatic conditions currently prevailing in the Federal Republic of Germany. The investigations in their entirety aim at questioning current and establishing new ways of looking at the formation of corrosion products of pure zinc under atmospheric corrosion conditions. Thus, they make a significant contribution in understanding corrosion protection by zinc and zinc coatings. In particular, the focus is placed on the initial stage of the corrosion product formation. A systematic investigation of this time range, which is characterized by very reactive corrosion products, is only made possible by using gel-type electrolytes. The short periods of time at the beginning of weathering is now measurable and their influence on the formation of corrosion products and the kinetics of layer formation describable. By combining the new electrochemical approach with gravimetric, microscopic and analytical methods, new insights could be gained both on a methodic and scientific level. T2 - 26th International Galvanizing Conference and Exhibition CY - Rome, Italy DA - 20.06.2022 KW - Atmospheric Corrosion KW - Corrosion KW - Corrosion products KW - Gel-type electrolytes KW - Zinc PY - 2022 AN - OPUS4-55113 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Forschungsprojekt RUNOFF: "Neubewertung der Dauerhaftigkeit von Dach- und Fassadenmaterialien und des Eintrags von Schwermetall-Ionen in die Umwelt hervorgerufen durch Runoff„ N2 - Bei Betrachtungen zur Lebensdauer von Metallbauteilen im Bauwesen müssen Korrosions- und Runoff-Vorgänge an der Atmosphäre als verschiedene Reaktionen unterschieden werden. Korrosion ist der Prozess, der von elektrochemischen Reaktionen an der Grenzfläche Metall/Patina kontrolliert wird. Runoff dagegen wird durch chemische Reaktionen an der Grenzfläche Patina/Atmosphäre begünstigt. Mit zunehmender Bewitterungszeit nimmt die Korrosionsgeschwindigkeit stetig ab, während postuliert wird, dass die Geschwindigkeit des Runoffs über die gesamte Zeit konstant bleibt. Dieses Verhalten des Runoffs muss aber zunehmend bezweifelt werden. Die Gesamtmenge an abgezehrtem Metall beinhaltet zwei Bestandteile. Ein Teil wird in die Schicht aus Korrosionsprodukten eingebaut, der andere wird aufgrund von Niederschlägen aus der Patina gelöst. Aus diesem Grund ist die Menge an Zink-Runoff stark abhängig von den Eigenschaften der Korrosionsprodukt- bzw. Patinaschicht und nicht anhand der Zusammensetzung des Metalls abschätzbar. Vorhandene Modelle können die Menge an Runoff, und damit verbunden die Abzehrung einer Schicht aus Zink und Kupfer, sowie den resultierenden Eintrag von Schwermetallionen in die Umwelt nicht mehr darstellen und erklären. Um den Korrosionsschutz an Bauwerken zum einen dauerhaft unter Beachtung von Kostenaspekten und Ressourcenschonung und zum anderen unter ökologischen Gesichtspunkten auslegen zu können, müssen deshalb neue wissenschaftliche Grundlagen erarbeitet und die Mechanismen beschrieben werden. Das BAM-Forschungsvorhaben RUNOFF widmet sich den Fragestellungen. Der Vortrag gibt einen kurzen Überblick zum Forschungsvorhaben. T2 - 19. Projektetage der Bauforschung CY - Online meeting DA - 22.03.2022 KW - Runoff KW - Zink KW - Korrosion KW - Kupfer PY - 2022 AN - OPUS4-54580 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Reichelt, Manuel A1 - Cappella, Brunero T1 - Micro- and nanowear of self-mated steel generated and studied with an AFM at the single asperity level N2 - We show for the first time tribotests performed with self-mated 100Cr6 steel, taking advantage of an AFM, employed as a tribometer for the tribotests as well as for the inspection of wear of both tribopartners. Emphasis is put on the morphology of the scars, on wear particles, and on wear of the “colloidal” particles glued on the AFM cantilever. Measurements demonstrate the possibility of characterizing single asperity events leading to very small wear. We highlight several phenomena, which are elementary key constituents of tribological processes. Such phenomena, probably occurring also at the macroscale, can be detected, identified, and characterized with high spatial and time resolution only at the nanoscale, thus giving insight into conditions and causes of their emergence. KW - Nanowear KW - Atomic force microscope KW - 100Cr6 (AISI 52100) steel KW - Wear particles KW - Single asperity contact KW - Particle transfer KW - Zero wear PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-531389 DO - https://doi.org/10.3389/fmech.2021.722434 SN - 2297-3079 VL - 7 SP - 1 EP - 16 PB - Frontiers Media CY - Lausanne AN - OPUS4-53138 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Simon, P. A1 - Ihlemann, J. A1 - Bonse, Jörn T1 - Editorial: Special issue "Laser-generated periodic nanostructures" N2 - The study of laser-fabricated periodic nanostructures is one of the leading topics of today’s photonics research. Such structures on the surface of metals, semiconductors, dielectrics, or polymers can generate new material properties with special functionalities. Depending on the specific material parameters and the morphology of the structures, new devices such as microlasers, optical nanoswitches, optical storage devices, sensors or antifraud features can be realized. Furthermore, laser-generated surface textures can be used to improve the tribological properties of surfaces in contact and in relative motion—to reduce friction losses or wear, to modify the wettability or the cell and biofilm growth properties of surfaces through bioinspired laser engineering, for emerging medical applications, or as decoration elements for the refinement of precious goods. This Special Issue “Laser-Generated Periodic Nanostructures” focuses on the latest experimental and theoretical developments and practical applications of laser-generated periodic structures that can be generated in a “self-organized” way (laser-induced periodic surface structures, LIPSS, ripples) or via laser interference-based direct ablation (often referred to as direct laser interference patterning, DLIP). We aimed to attract both academic and industrial researchers in order to collate the current knowledge of nanomaterials and to present new ideas for future applications and new technologies. By 8 August 2021, 22 scientific articles have been published in the Special Issue, see www.mdpi.com/journal/nanomaterials/special_issues/laser-generated_periodic. KW - Laser-induced periodic surface structures (LIPSS) KW - Direct laser interference patterning (DLIP) KW - Surface functionalization KW - Laser ablation PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-530980 DO - https://doi.org/10.3390/nano11082054 SN - 2079-4991 VL - 11 IS - 8 SP - 1 EP - 7 PB - MDPI CY - Basel AN - OPUS4-53098 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Herbst, Tristan T1 - Einsatzpotenzial und nachhaltige Verwertung von Hausmüllverbrennungsaschen als Gesteinskörnungen im Beton N2 - Im Hinblick auf eine nachhaltige Entwicklung sollen nach dem KrW/AbfG der Rohstoffeintrag und der Abfallaustrag in den Lebensphasen eines Bauwerks durch weitgehende Verwertung von Sekundärrohstoffen (Reststoffen) möglichst gering gehalten werden. Ein Einsatz von Reststoffen wie Hausmüllverbrennungsaschen (MV-Aschen) im Betonbau kann potenziell einen wesentlichen Beitrag zur nachhaltigen Entwicklung leisten. T2 - Tagung Bauchemie CY - Freiberg, Germany DA - 08.10.2009 PY - 2009 AN - OPUS4-22966 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Simon, Sebastian A1 - Selleng, C. A1 - von Werder, Julia A1 - Meng, Birgit T1 - Einfluss der thermischen Behandlung auf die Phasenentwicklung und die Eigenschaften von UHPC N2 - UHPC (engl. ultra-high-performance concrete) bietet außergewöhnliche Eigenschaften, die sich durch eine optimierte Wärmebehandlung weiter verbessern lassen. Wie bei normalen Beton beschleunigt eine Wärmebehandlung den Aushärteprozess und reduziert das Schrumpfen. Durch Ausbildung eines dichteren Gefüges wird weiterhin die Druckfestigkeit und die Resistenz gegenüber Umwelteinflüssen erhöht. Die Art der Wärmebehandlung wird durch die Parameter: Temperatur, Druck, Wasserdampfsättigung und Dauer definiert und hat einen entscheiden Einfluss auf die Phasenentwicklung und damit auf die makro- und mikroskopischen Eigenschaften des UHPCs. Auch die Dauer und Art der Vorlagerung des UHPCs vor der thermischen Behandlung sind von Bedeutung. Ziel der vorgestellten Untersuchung war der Vergleich und die Optimierung verschiedener Wärmebehandlungsarten mit Blick auf die Druckfestigkeits- und Phasenentwicklung. Dafür wurden UHPC-Zylinder und Prismen hergestellt und ungeschützt bzw. in Folie eingeschweißt bei 90 °C im Ofen, im Heißwasserbad, sowie alternativ bei 185 °C und 1.1 MPa im Autoklaven wärmebehandelt. Zusätzlich wurde die Vorlagerungs- und die Behandlungszeit systematisch variiert. Die Ergebnisse zeigen, dass eine praxisnahe Wärmebehandlung im Ofen (kurze Vorlagerungs- und Behandlungszeit, Verdunstungsschutz durch Einschweißen in Folie) zwar zu einer stark erhöhten Frühfestigkeit führt, aber die Langzeitfestigkeit wird nicht signifikant erhöht. Erst längere Behandlungszeiten verbunden mit intensiviertem Schutz gegen das Austrocknen führen darüber hinaus zu deutlich erhöhten Langzeitfestigkeiten. Nach der Autoklavierung dagegen wurden Festigkeitszuwächse von bis zu 30 % gemessen. Die röntgenographisch nachgewiesene Phasenentwicklung wird in beiden Behandlungsarten durch die Limitierung des zur Verfügung stehenden Wassers bestimmt. Bei der Wärmebehandlung im Ofen wird das durch den Ettringitzerfall freigesetzte Wasser für die puzzolanische Reaktion der Mikrosilika verbraucht, reicht aber für eine weitere Reaktion der Klinkerphasen nicht aus. Bei der hydrothermalen Behandlung dagegen zeigen die Veränderungen im Phasenbestand sowohl eine Intensivierung der puzzolanischen als auch der hydraulischen Reaktion. Der für autoklavierte Baustoffe charakteristische Tobermorit konnte jedoch nicht im Probeninneren, sondern nur als Belag auf der Probenoberfläche nachgewiesen werden. Ursächlich hierfür ist vermutlich wiederum das zu geringe Wasserangebot im Gefüge des UHPC. T2 - 20. Internationale Baustofftagung ibausil CY - Weimar, Germany DA - 12.09.2018 KW - UHPC KW - Wärmebehandlung KW - Hydrothermale Behandlung KW - XRD KW - Kristalline CSH-Phase KW - Tobermorit KW - Ettringit KW - Hydroxyellestadit KW - Hydrogranat PY - 2018 SN - 978-3-00-059950-7 SP - 1 EP - 10 AN - OPUS4-46176 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Werder, Julia A1 - Simon, Sebastian A1 - Lehmann, C. A1 - Selleng, C. A1 - Fontana, P. A1 - Meng, Birgit T1 - Autoclaving of ultra-high performance concrete (UHPC) N2 - By the combination of an optimized granulometry, a reduced water cement ratio and the use of superplasticizers ultra-high performance concrete achieves a compressive strength of over 150 N/mm2 and a high resistance regarding acids and water-soluble salts. In different Research projects the effect of an autoclavation on the mechanical strength and the phase composition was analyzed. In systematic studies, the concrete mix and the process parameters were varied. The results show that autoclavation leads to an improved pozzolanic and hydraulic reaction and significantly improves the mechanical strength compared to a conventional thermal treatment. If a minimum time-span for hydration is ensured, the achievable strength level is not dependent on the prestorage time. However, the duration of the autoclaving is significant. After the Maximum strength is reached there is only a very slight decrease, even if unrealistically long autoclaving times are applied. T2 - ICAAC 6th International Conference on Autoclaved Aerated Concrete CY - Potsdam, Germany DA - 04.09.2018 KW - Heat treatment KW - Hydroxylellestadite KW - Tobermorite KW - Ultra-high performance concrete KW - Zonation PY - 2018 SN - 978-3-433-03276-3 DO - https://doi.org/10.1002/cepa.866 SP - 131 EP - 136 PB - Wilhelm Ernst & Sohn - Verlag für Architektur und technische Wissenschaften GmbH & Co. KG CY - Berlin, Germanry AN - OPUS4-46357 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Simon, Sebastian T1 - Einfluss der Wärmebehandlung auf die Phasenentwicklung und die Eigenschaften von UHPC N2 - UHPC (engl. ultra-high-performance concrete) bietet außergewöhnliche Eigenschaften, die sich durch eine optimierte Wärmebehandlung weiter verbessern lassen. Wie bei normalen Beton beschleunigt eine Wärmebehandlung den Aushärteprozess und reduziert das Schrumpfen. Durch Ausbildung eines dichteren Gefüges wird weiterhin die Druckfestigkeit und die Resistenz gegenüber Umwelteinflüssen erhöht. Die Art der Wärmebehandlung wird durch die Parameter: Temperatur, Druck, Wasserdampfsättigung und Dauer definiert und hat einen entscheiden Einfluss auf die Phasenentwicklung und damit auf die makro- und mikroskopischen Eigenschaften des UHPCs. Auch die Dauer und Art der Vorlagerung des UHPCs vor der thermischen Behandlung sind von Bedeutung. Ziel der vorgestellten Untersuchung war der Vergleich und die Optimierung verschiedener Wärmebehandlungsarten mit Blick auf die Druckfestigkeits- und Phasenentwicklung. Dafür wurden UHPC-Zylinder und Prismen hergestellt und ungeschützt bzw. in Folie eingeschweißt bei 90 °C im Ofen, im Heißwasserbad, sowie alternativ bei 185 °C und 1.1 MPa im Autoklaven wärmebehandelt. Zusätzlich wurde die Vorlagerungs- und die Behandlungszeit systematisch variiert. Die Ergebnisse zeigen, dass eine praxisnahe Wärmebehandlung im Ofen (kurze Vorlagerungs- und Behandlungszeit, Verdunstungsschutz durch Einschweißen in Folie) zwar zu einer stark erhöhten Frühfestigkeit führt, aber die Langzeitfestigkeit wird nicht signifikant erhöht. Erst längere Behandlungszeiten verbunden mit intensiviertem Schutz gegen das Austrocknen führen darüber hinaus zu deutlich erhöhten Langzeitfestigkeiten. Nach der Autoklavierung dagegen wurden Festigkeitszuwächse von bis zu 30 % gemessen. Die röntgenographisch nachgewiesene Phasenentwicklung wird in beiden Behandlungsarten durch die Limitierung des zur Verfügung stehenden Wassers bestimmt. Bei der Wärmebehandlung im Ofen wird das durch den Ettringitzerfall freigesetzte Wasser für die puzzolanische Reaktion der Mikrosilika verbraucht, reicht aber für eine weitere Reaktion der Klinkerphasen nicht aus. Bei der hydrothermalen Behandlung dagegen zeigen die Veränderungen im Phasenbestand sowohl eine Intensivierung der puzzolanischen als auch der hydraulischen Reaktion. Der für autoklavierte Baustoffe charakteristische Tobermorit konnte jedoch nicht im Probeninneren, sondern nur als Belag auf der Probenoberfläche nachgewiesen werden. Ursächlich hierfür ist vermutlich wiederum das zu geringe Wasserangebot im Gefüge des UHPC. T2 - 20. Internationale Baustofftagung ibausil CY - Weimar, Germany DA - 12.09.2018 KW - UHPC KW - Wärmebehandlung KW - Hydrothermale Behandlung KW - XRD KW - Kristalline CSH-Phasen KW - Tobermorit KW - Ettringit KW - Hydroxyellestadit KW - Hydrogranat PY - 2018 AN - OPUS4-46181 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Simon, Sebastian A1 - Selleng, C. A1 - Meng, Birgit T1 - Prompt phase analyses of ultrahigh-performance concrete N2 - Powder X-ray diffraction is a time-consuming and challenging task, especially for preparation of sensitive phases like ettringite and calcium-silicate-hydrate (C-S-H) phases. Fine-grained ultrahigh-performance concrete (UHPC) with an average grain size <100 μm could be investigated directly without time-consuming milling. As a proof of concept, small UHPC cylinders with plain surfaces were investigated with a newly designed sample holder. The comparison with conventionally prepared powder shows the feasibility of fast qualitative phase analysis using this approach. As a great benefit, a depth-dependent analysis, as well as a comparison of surface layers and core material, was carried out. KW - Ultrahigh-performance concrete (UHPC) KW - X-ray diffraction (XRD) KW - Sample holder KW - Fast measurement KW - Spatial analyses PY - 2018 DO - https://doi.org/10.1061/(ASCE)MT.1943-5533.0002163 SN - 1943-5533 SN - 0899-1561 VL - 30 IS - 3 SP - 06018001, 1 EP - 06018001, 5 PB - American Society of Civil Engineers CY - Reston, VA, USA AN - OPUS4-43879 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Simon, Sebastian A1 - Meng, Birgit A1 - Selleng, Christian T1 - A new sample holder for fast xrd investigation on UHPC N2 - A new sample holder is described in this poster. It was developed in BAM for fast XRD investigation on UHPC (ultra high performance concrete). Results measuring solid, i.e. not pulverized, samples are shown. T2 - GeoBerlin 2015 CY - Berlin, Germany DA - 04.10.2015 KW - Building Materials KW - UHPC KW - X-ray diffractometry PY - 2015 AN - OPUS4-36949 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Budnik, J. A1 - Betz, T. A1 - Fromm, A. A1 - Gerdes, A. A1 - Gerlach, J. A1 - Götz, M. A1 - Hintzen, W. A1 - Hüttl, R. A1 - Kämpfer, W. A1 - König, A. A1 - Kühner, S. A1 - Lohaus, L. A1 - Meng, Birgit A1 - Neumann, T. A1 - Patzer, M. A1 - Schaab, A. A1 - Schauerte, J. A1 - Siebert, B. A1 - Stephan, D. A1 - Tebbe, H. A1 - Wagner, J.-P. ED - Siebert, B. T1 - Chemischer Angriff auf Betonbauwerke - Bewertung des Angriffsgrads und geeignete Schutzprinzipien N2 - In verschiedenen Bereichen des Betonbaus ist Beton einem chemischen Angriff von außen ausgesetzt, der die Dauerhaftigkeit des betreffenden Bauteils bzw. des gesamten Bauwerks beeinträchtigen kann. Für einen chemischen Angriff in natürlichen Böden und Grundwässern bestehen normative Vorgaben in DIN 4030-1 [R10] bzw. DIN 1045-2 [R19], um den Angriffsgrad anhand der Art und Konzentration der angreifenden Stoffe in Expositionsklassen XA1 (schwach angreifend) bis XA3 (stark angreifend) einzustufen. Hinsichtlich weiterer maßgeblicher Einflussfaktoren wird an dieser Stelle nicht näher differenziert, ob und inwieweit die Regelungen für Böden und Grundwässer auch auf andere Bereiche mit chemischem Angriff auf Beton zu übertragen sind, ist stets im Einzelfall zu überprüfen. Ebenfalls sind die zu treffenden Maßnahmen über die Vorgaben der DIN EN 206-1/DIN 1045-2 [R19] hinaus anwendungsspezifisch festzulegen. Der Hauptausschuss Baustofftechnik (HABT) des DBV hat daher den Arbeitskreis "Chemischer Angriff auf Beton" beauftragt, dieses Merkblatt zu erarbeiten, das Hilfestellung bei der Bewertung einer projektspezifischen chemischen Angriffssituation auf Beton sowie bei der Planung und Ausführung von Schutzprinzipien leisten soll. KW - Beton KW - Betonangriff KW - Dauerhaftigkeit KW - Säureangriff KW - Sulfatangriff PY - 2014 SP - 1 EP - 101 PB - Eigenverlag Deutscher Beton- und Bautechnik-Verein e. V. CY - Berlin AN - OPUS4-44662 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Beckenbauer, T. A1 - Root, V. A1 - Radenberg, M. A1 - Nytus, N. A1 - Drewes, B. A1 - Hübner, R. A1 - Recknagel, Christoph A1 - Stöckert, U. A1 - Gottaut, C. T1 - Teilvorhaben VI-II - Optimierung der lärmtechnischen und bautechnischen Wirksamkeit und Nutzungsdauer dichter Asphaltdeckschichten N2 - Straßenverkehr stellt in Deutschland die stärkste Quelle für Lärmbelastungen dar. In 2014 wurde durch den Forschungsverbund Leiser Verkehr ein Bericht zur Situation der Lärmwirkungsforschung in Deutschland veröffentlicht, der den aktuellen Wissensstand zum Einfluss des Verkehrslärms auf die Lebensqualität und die Gesundheit der Bevölkerung dokumentiert. Verschiedene Studien belegen, dass Dauerbelastungen über 65 dB(A) die Betroffenen stark beeinträchtigen. So mindern die hohen Lärmbelastungen nicht nur die Lebensqualität, sondern sie können auch Herz-Kreislauf-Erkrankungen, Schlafstörungen, kognitive Leistungseinschränkungen und Tinnitus verursachen. Gerade wegen des stetig wachsenden Verkehrsaufkommens sind deshalb Strategien zu entwickeln, die die Bevölkerung noch wirksamer vor Straßenverkehrslärm schützen. Aus dem Verkehrsforschungsprogramm der Bundesregierung wurden seit 2001 die Verbundprojekte Leiser Straßenverkehr gefördert. In 2014 wurde das dritte und letzte Verbundprojekt erfolgreich abgeschlossen. Das Verbundprojekt Leiser Straßenverkehr 3 (LeiStra3) hatte sich als zentrales Ziel gesetzt, Maßnahmen zur Minderung des Straßenverkehrslärms in Ballungsräumen zu entwickeln, die dort aufgrund der hohen Bevölkerungsdichte besonders wirkungsvoll sind. Es wurden verschiedene Forschungsansätze verfolgt, die die Geräuschemission an der Lärmquelle nachhaltig reduzieren. Da die Geräuschemission des fließenden Verkehrs maßgeblich durch Wechselwirkungen an der Kontaktstelle von rollendem Reifen und Fahrbahn bestimmt wird, standen die Reifen-Fahrbahn-Geräusche im Fokus der Untersuchungen. Ein Schlüsselelement in LeiStra3 war die Erweiterung des Simulationsmodells SPERoN zur quantitativen Analyse und Vorhersage der Reifen-Fahrbahn-Geräusche. Systematische Analysen von experimentell aufgenommenen Geräuschspektren mit dem Modell zeigten in LeiStra3, dass neben der Anregung von Reifenschwingungen aerodynamische Effekte im Reifen-Fahrbahn-Kontakt maßgeblich an der Geräuschentstehung beteiligt sein müssen. Um diese aerodynamischen Effekte eingehend charakterisieren und kritische Größen identifizieren zu können, mussten auf einem angemieteten Testgelände Modelloberflächen mit speziellen Texturmustern hergestellt werden, die die Entstehungsmechanismen des Rollgeräusches weitgehend getrennt und unabhängig voneinander anregen. Diese Projektstudien bildeten die Grundlage für die Entwicklung eines tragfähigen physikalischen Modells zur Beschreibung der aerodynamischen Effekte. Im Ergebnis von LeiStra3 lassen sich mit SPERoN 2020 nun reale Fahrbahnoberflächen hinsichtlich ihres Einflusses auf die Reifen-Fahrbahn-Geräusche quantitativ analysieren und Designs für neuartige geräuschmindernde Fahrbahnbeläge zuverlässig synthetisieren. Darüber hinaus stellt das Modell ein leistungsfähiges Modul zur Reifenoptimierung zur Verfügung, mit dem der Einfluss der Profilierung und des Reifenaufbaus auf die Schallabstrahlung und den Rollwiderstand untersucht werden kann. Im Fokus stand dabei die Auswahl und Anwendung geeigneter numerischer Verfahren zur Verkürzung der Rechenzeiten, um ein praxistaugliches Optimierungstool bereit zu stellen. Dies ermöglicht eine effiziente Bestimmung von Schallabstrahlung und Rollwiderstand ohne aufwendigen Prototypenbau. Im Regionalverkehr treten vielfach Beschleunigungs- und Abbremsvorgänge auf, zudem werden häufig enge Kurven durchfahren. Um die nötige Traktion zu gewährleisten, müssen die Antriebsachsreifen Profile mit einem hohen Anteil an Querrillen aufweisen. Diese Blockprofile neigen zu einer starken Schwingungsanregung auf der Fahrbahn und damit zu einer höheren Geräuschemission. In LeiStra3 wurden technologische Ansätze erarbeitet, um Rollgeräusche blockprofilierter Lkw-Reifen über die gesetzlichen Grenzwerte hinaus zu reduzieren. Im Straßenversuch hat eine Entwicklungsvariante einen Schalldruckpegel von 74,4 dB(A) erreicht. Gegenüber den aktuellen Produkten wurde damit eine Geräuschreduzierung von etwa 4 bis 5 dB(A) erzielt. Diese Variante wurde etwa ein Jahr nach Projektabschluss auf dem Markt eingeführt. Darüber hinaus wurden in LeiStra3 schallabsorbierende Unterbodenverkleidungen realisiert, die das Rollgeräusch effizient absorbieren und damit den Vorbeifahrtpegel um bis zu 3 dB(A) mindern können. Mit Blick auf Elektrofahrzeuge wurden grundlegende Untersuchungen zur Reifen-Fahrbahn-Wechselwirkung unter Antriebsmoment und zur psychoakustischen Charakterisierung durchgeführt. Einen weiteren Schwerpunkt in LeiStra3 stellte die Entwicklung leiserer Fahrbahnoberflächen dar. Modellrechnungen belegen, dass die Oberflächengestalt einen starken Einfluss auf die Schwingungsanregung des Reifens und die aerodynamischen Vorgänge in der Kontaktfläche zwischen Reifen und Fahrbahn hat. Aus akustischer Sicht ist es günstig, wenn alle Profilspitzen auf einer Ebene liegen und sich plateauartige Texturen mit schluchtenförmigen Vertiefungen ausbilden. Die lärmtechnisch optimierte Asphaltdeckschicht AC D LOA stellte zu Projektbeginn eine neue Entwicklung in der Straßenbautechnik dar und greift diesen Ansatz auf. Die Deckschicht wurde auf Basis einer dichten Asphaltzusammensetzung konzipiert und zeichnet sich durch eine Korngrößenverteilung aus, die auf eine lärmtechnisch wirksame Oberflächentextur abgestimmt ist. Der erste Einbau von AC D LOA erfolgte 2007 in Düsseldorf im Bereich der kommunalen Straßen. In LeiStra3 wurde daran gearbeitet, die Verdichtungswilligkeit des Asphaltmischgutes zu verbessern. Auf diese Weise lassen sich die Dauerhaftigkeit der Deckschicht und damit ihr lärmtechnischer Nutzen erhöhen. Die Erkenntnisse flossen in die neuen „Empfehlungen für die Planung und Ausführung von lärmtechnisch optimierten Asphaltdeckschichten“ ein, die in 2015 von der Forschungsgesellschaft für Straßen- und Verkehrswesen herausgegeben wurden. Der Gussasphalt mit offenporiger Oberfläche (engl.: Porous Mastic Asphalt, PMA) zeigt ebenfalls lärmmindernde Effekte. Im Vergleich zum herkömmlichen Gussasphalt enthält der PMA einen wesentlich höheren Anteil grober Gesteinskörnung. Es entsteht eine Deckschicht, die im unteren Bereich dicht und im oberen Bereich offenporig strukturiert ist. Die akustische Wirksamkeit ergibt sich aus der günstigen Oberflächentextur und einem hohen Hohlraumgehalt. In 2009 wurden erste Erprobungsstrecken gebaut, bei denen Schallpegelmessungen nach der Statistischen Vorbeifahrtmethode eine Lärmminderungen von bis zu 3 dB(A) gegenüber dem Referenzwert zeigten. Auf Grundlage dieser Erkenntnisse wurden in LeiStra3 weiterführende Untersuchungen durchgeführt, um die Ausführungssicherheit des PMA zu erhöhen. Zu diesem Zweck wurde die Mischgutzusammensetzung optimiert und Laborverfahren zur Herstellung von praxisnahen Probekörpern für die Mischgutkonzeption entwickelt. Auf den Bundesautobahnen A 553 bei Brühl, A 3 bei Lohmar und A 5 bei Friedberg konnten Erprobungsstrecken mit verschiedenen PMA-Varianten hergestellt werden. Diese wurden hinsichtlich der Mischgut- und Einbauparameter untersucht. Außerdem wurde in LeiStra3 untersucht, inwieweit der Herstellungsprozess von Elektroofenschlacke (EOS) verbessert werden kann, um bestimmte Kornformen und Korngrößen gezielt zu erzeugen und damit einen hochwertigen Ausgangswerkstoff für den Asphaltstraßenbau zu gewinnen. Im ersten Schritt wurden dazu EOS-Körnungen hinsichtlich ihrer bautechnischen Eignung geprüft und darauf aufbauend das Potenzial verschiedener Prozessrouten bewertet. Mit einer ausgewählten EOSKörnung (EloMinit®) konnten zwei Asphaltdeckschichtvarianten konzipiert und im Mai 2014 auf einem Testfeld eingebaut werden. Die Nachgiebigkeit bestimmt neben der Oberflächentextur und der Offenporigkeit die akustischen Eigenschaften eines Fahrbahnbelags. Ein Ziel in LeiStra3 war es, Asphaltkonstruktionen durch die Nutzung der schwingungsdämpfenden Eigenschaften des Straßenoberbaus geräuschmindernd zu gestalten. Dabei wurden verschiedene Ansätze wie die Integration einer elastischen Dämpfungsschicht oder die Konzeption eines Asphaltmischgutes mit schwingungsdämpfenden Eigenschaften verfolgt. Im Bereich Betonbauweisen stand die Herstellung einer Betondecke mit offenporiger Oberfläche (COPS) im Vordergrund. Die Grundidee des Systems COPS greift die im Asphaltstraßenbau bereits erfolgreich eingesetzte Mischgutkonzipierung mit hohem Grobkornanteil und einer feinkörnigen standfesten Bindemittel-/Mörtelphase auf. Während des Einbauvorganges sinkt der feinkörnige Mörtel nach unten ab, so dass innerhalb der oberen 10 mm der Deckschicht eine offenporige Oberfläche entsteht. In Laborversuchen wurde die Betonrezeptur so eingestellt, dass ein kontrolliertes Absetzverhalten des Zementleimes erreicht wird. Die Betonrezeptur muss möglichst stabil gegenüber Einflüssen von Witterung und Einbau sein, um die vorteilhaften akustischen Eigenschaften der fertigen Betondeckschicht sicherzustellen. Im Verbundprojekt LeiStra3 haben Partner aus Wirtschaft und Wissenschaft in einer interdisziplinär angelegten Forschungsarbeit gemeinsam Lösungen erarbeitet, mit denen das Lärmminderungspotenzial von Reifen, Fahrzeug und Fahrbahn weiter ausgeschöpft werden kann. In allen Arbeitspaketen wurden zahlreiche Ergebnisse und Erkenntnisse gewonnen, die dazu beigetragen haben, die bestehende Technik zu verbessern, die Impulse zur Entwicklung neuer Technologien gesetzt haben und auf deren Basis das Technische Regelwerk fortgeschrieben wurde. KW - Innovation KW - Lärmminderung KW - Straßenbeläge PY - 2017 UR - https://bast.opus.hbz-nrw.de/frontdoor/index/index/docId/2056 N1 - Das Verbundprojekt "Leiser Straßenverkehr 3" wurde durch das Bundesministerium für Wirtschaft und Technologie unter dem Förderkennzeichen 19U10016 A-M gefördert. SP - 312 EP - 381 PB - Bundesanstalt für Straßenwesen (BASt) CY - Bergisch Gladbach AN - OPUS4-54612 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weise, Frank A1 - Fladt, Matthias T1 - Innenhydrophobierung - neuartige AKR-Vermeidungsstrategie bei Betonfahrbahndecken N2 - Um die zunehmenden AKR-Schäden an Betonfahrbahnen im deutschen Autobahnnetz zukünftig zu vermeiden, wurden mit dem ARS 04/2013 verbindliche Eignungsprüfungen zum Ausschluss alkaliempfindlicher Gesteinskörnungen bei Neubau- und Erhaltungsmaßnahmen eingeführt. Dies führte zu einer deutlichen Reduzierung der geeigneten Gesteinskörnungen. Vor diesem Hintergrund soll durch die Zugabe eines Innenhydrophobierungsmittels während der Betonherstellung grenzwertig alkaliempfindliche Gesteinskörnung nutzbar gemacht werden. Die AKR-Vermeidungsstrategie basiert dabei auf der signifikanten Reduzierung des Eindringens von Wasser und Tausalzlösung in den Fahrbahndeckenbeton. In einem im Aufträge der BASt an der BAM durchgeführten Forschungsvorhaben wurde die Leistungsfähigkeit verschiedener Hydrophobierungsmittel für diesen Einsatzzweck grundhaft untersucht. In dem Beitrag wird exemplarisch die Leistungsfähigkeit eines geeigneten Hydrophobierungsmittels in einem Waschbeton mit einer sehr alkaliempfindlichen Grauwacke aufgezeigt. Das Spektrum der Laboruntersuchungen reicht dabei von AKR-Betonversuchen mit Alkalizufuhr sowie den aufbauend durchgeführten mikroskopischen Untersuchungen zur Bewertung des AKR-Schädigungspotenzials über die Analyse des Feuchte- und Tausalzeintrags bis zur Ermittlung der mechanischen Eigenschaften und des Frost-Tausalz-Widerstands. Abschließend wird der noch vorhandene Forschungsbedarf zur Überführung dieser neuen AKR-Vermeidungsstrategie in die Praxis aufgezeigt. N2 - In order to avoid the increasing ASR damage to concrete pavements in the German motorway network in the future, binding suitability tests for the exclusion of alkali-sensitive aggregates in new construction and maintenanee measures were introduced with ARS 04/2013. This led to a significant reduetion in the number of suitable aggregates. Against this background, borderline alkali-sensitive aggregates are to be made usable by adding an internal water repellent during concrete easting. The ASR avoidance strategy is based on the signifi-cant reduetion of the penetration of water and de-icing salt solution into the concrete pavement. In a research project carried out at BAM on behalf of the BASt, the performance of various hydrophobing agents for this application was thoroughly investigated. In this contribution, the performance of a suitable water repellent in an exposed aggregate concrete with a very alkali-sensitive greywacke is shown as an example. The spectrum of laboratory investigations ranges from ASR concrete tests with alkali supply and the microscopic investigations carried out to evaluate the ASR damage potential, to the analysis of the moisture and de-icing salt penetration, to the determination of the mechanical properties and the freeze-thaw resistance. Finally, the still existing need for research for the transfer of this new ASR prevention strategy into practice is shown. KW - Betonfahrbahndecke KW - Alkali-Kieselsäure-Reaktion KW - Innenhydrophobierung PY - 2021 SN - 0039-2162 IS - 9.2021 SP - 730 EP - 738 PB - Kirschbaum Verlag GmbH AN - OPUS4-54554 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Budnik, J. A1 - Betz, T. A1 - Brameshuber, W. A1 - Fromm, A. A1 - Gerdes, A. A1 - Gerlach, J. A1 - Götz, M. A1 - Hart, R. A1 - Heese, C. A1 - Hintzen, W. A1 - Hüttl, R. A1 - Kämpfer, W. A1 - König, A. A1 - Kühner, S. A1 - Lohaus, L. A1 - Meng, Birgit A1 - Neumann, T. A1 - Remus, R. A1 - Schaab, A. A1 - Schäffel, P. A1 - Schauerte, J. A1 - Schönborn, A. A1 - Siebert, B. A1 - Stephan, D. A1 - Tebbe, H. A1 - Wagner, J.-P. ED - Siebert, B. T1 - Chemischer Angriff auf Beton - Empfehlungen zur Prüfung und Bewertung N2 - ln den letzten Jahren wurden diverse Prüfverfahren und Methoden entwickelt, um die Leistungsfähigkeit von Beton bzw. Bindemittel hinsichtlich des Widerstands gegenüber betonaggressiven Einwirkungen beurteilen zu können. Ein wesentliches Ziel von Prüfverfahren zur Beurteilung der Dauerhaftigkeit von Baustoffen ist, die im Laufe der Nutzungsdauer zu erwartenden Einwirkungen auf den Baustoff realitätsnah abzubilden. Dazu sind die Prüfparameter auf die im jeweiligen Anwendungsbereich vorherrschenden Umgebungs- und Randbedingungen anzupassen. Daneben sind auch die Bewertungskriterien individuell unter Berücksichtigung der im Einzelfall geforderten Nutzungsdauer eines Bauwerks festzulegen. Eine systematische Zuordnung von adäquaten Prüfverfahren bzw. Prüfparametem und Bewertungskriterien für die verschiedenen Anwendungsbereiche im Betonbau, in denen betonaggressive Einwirkungen auftreten, ist mit Ausnahme von Einzelfällen bislang nicht vorhanden. Daneben stellt sich in der Praxis immer wieder das Problem, das Angriffspotenzial der Umgebung eines Bauwerks (prüftechnisch) zu erfassen und zu bewerten. Der Hauptausschuss Baustofftechnik des DBV hat daher den Arbeitskreis „Chemischer Angriff auf Beton“ beauftragt, dieses Merkblatt zu erarbeiten, das auf Basis von einschlägigen Erfahrungen der Baupraxis und wissenschaftlichen Erkenntnissen Grundsätze und bewährte Methoden zur Beurteilung der Einwirkungs- und Widerstandsseite beim chemischen Angriff auf Beton aufzeigt und diesbezüglich Hinweise für verschiedene Anwendungsbereiche im Betonbau liefert. KW - Beton KW - Betonangriff KW - Dauerhaftigkeit KW - Säureangriff PY - 2017 SP - 1 EP - 65 PB - Eigenverlag Deutscher Beton- und Bautechnik-Verein e. V. CY - Berlin AN - OPUS4-44663 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rübner, Katrin A1 - Haamkens, Frank A1 - Linde, O. T1 - Untersuchungen an Beton mit Hausmüllverbrennungsasche als Gesteinskörnung N2 - Hausmüllverbrennungsasche soll aufgrund ihrer chemisch-mineralogischen Eigenschaften als Gesteinskörnung zur Herstellung von Normalbetonen eingesetzt werden. Durch Bestandteile, wie Chloride, metallisches Aluminium und Altglasfragmente, entstehen aber in kürzester Zeit beträchtliche Betonschäden. Durch zusätzliche mechanische, chemische oder thermische Aufbereitungsschritte können diese betonschädigenden Inhaltsstoffe minimiert werden. Dadurch lässt sich die Qualität der Asche soweit verbessern, dass sie gut zur Betonherstellung verwendbar ist. T2 - GDCh-Fachtagung Bauchemie CY - Siegen, Germany DA - 27.09.2007 KW - Normalbeton KW - Chloride KW - Aluminium KW - Altglasfragmente KW - Betonschäden PY - 2007 AN - OPUS4-36506 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Unger, Jörg F. A1 - Robens-Radermacher, Annika A1 - Tamsen, Erik T1 - Data provenance - from experimental data to trustworthy simulation models and standards N2 - FAIR (findable, accessible, interoperable and reusable) data usage is one of the main principals that many of the research and funding organizations include in their strategic plans, which means that following the main principals of FAIR data is required in many research projects. The definition of data being FAIR is very general. When implementing that for a specific application or project or even setting a standardized procedure within a working group, a company or a research community, many challenges arise. In this contribution, an overview about our experience with different methods and tools is outlined. We begin with a motivation on potential use cases for the application of FAIR data with increasing complexity starting from a reproducible research paper over collaborative projects with multiple participants such as Round-Robin tests up to data-based models within standardization codes, applications in machine learning or parameter estimation of physics-based simulation models. In a second part, different options for structuring the data (including metadata schema) are discussed. The first one is the openBIS system, which is an open-source lab notebook and PostgreSQL based data management system. A second option is a semantic representation using RDF based on ontologies for the domain of interest. In a third section, requirements for workflow tools to automate data processing are discussed and their integration into reproducible data analysis is presented with an outlook on required information to be stored as metadata in the database. Finally, the presented procedures are exemplarily demonstrated for the calibration of a temperature dependent constitutive model for additively manufactured mortar. A metadata schema for a rheological measurement setup is derived and implemented in an openBIS database. After a short review of a potential numerical model predicting the structural build-up behavior, the automatic workflow to use the stored data for model parameter estimation is demonstrated. KW - FAIR data KW - Semantic web KW - Scientific workflows KW - Metadata KW - Reproducible data processing PY - 2023 DO - https://doi.org/10.1016/j.matpr.2023.08.081 SP - 1 EP - 10 PB - Elsevier AN - OPUS4-58215 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stroh, Julia A1 - Meng, Birgit A1 - Emmerling, Franziska T1 - Deterioration of hardened cement paste under combined sulphatechloride attack investigated by synchrotron XRD N2 - The exact mechanisms of the phase transitions caused by a combined sulphate-chloride attack are discussed controversially. The main points concern the mutual influences of sulphate and chloride ions during the secondary binding processes of these anions within cement hydrate phases. We simulated combined sulphate-chloride attack under laboratory conditions using solutions containing NaCl and Na2SO4 in different concentrations. Three sample compositions were used for the preparation of the specimens. In two of them, 30% of Portland cement was replaced by supplementary cementitious materials (fly ash, slag). The phase distribution in the samples was determined using synchrotron X-ray diffraction. The analysis with high spatial resolution allows the localisation of the secondary phase formation in the microstructural profile of the sample. A mechanism of the phase developments under combined sulphate-chloride attack is derived. KW - Cement paste KW - Sulphate-chloride attack KW - Portland cement KW - Mineral additions PY - 2016 DO - https://doi.org/10.1016/j.solidstatesciences.2016.04.002 IS - 56 SP - 29 EP - 44 PB - Elsevier Masson SAS CY - Issy les Moulineaux cedex; France AN - OPUS4-35936 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rübner, Katrin A1 - Fritz, Thomas T1 - Untersuchungen zur Präzision von Porositätsmessungen an Zementmörtel N2 - Ermittlung der Präzision des Messverfahrens Quecksilberporosimetrie für die Materialklasse Zementmörtel durch Ringversuche nach ISO 5725 T2 - 10. Workshop über die Charakterisierung von Feinteiligen und Porösen Festkörpern CY - Bad Soden, Germany DA - 14.11.2000 KW - Quecksilberporosimetrie KW - Ringversuche KW - ISO 5725 PY - 2000 AN - OPUS4-36512 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Barthel, Maria A1 - Rübner, Katrin A1 - Kühne, Hans-Carsten A1 - Rogge, Andreas A1 - Dehn, F. T1 - From waste materials to products for use in the cement industry N2 - Industrial wastes (bottom ash, crushed concrete fines, filter residue, paper ash and lignite fly ash) have potential for use in building materials, for instance as raw materials for clinker production, as supplementary cementitious materials (SCMs) or mineral additions in concrete. The properties of the products are dependent on the reactivity of the waste materials used, which can be classified as inert, latent hydraulic or pozzolanic. In this study, waste materials were first characterised. This was followed by theoretical considerations of the mentioned application options. Experiments were limited to evaluation of potential as SCMs and, for this purpose, activity index measurements and calorimetric and thermogravimetric analyses were performed. Finally, the synergetic effects of various waste materials were considered. Paper ash (calcium oxide source) and filter residue (amorphous silicon dioxide source) showed the best prospects for use as cementitious material components. KW - thermal methods KW - blended cements KW - recycled material KW - analysis PY - 2016 DO - https://doi.org/10.1680/jadcr.15.00149 SN - 0951-7197 SP - 1 EP - 11 PB - ICE publishing CY - London, UK AN - OPUS4-36277 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Weise, Frank A1 - Fladt, Matthias A1 - Meyer, I. T1 - Bewertung der Innenhydrophobierung von Fahrbahndeckenbetonen als neuartige AKR-Vermeidungsstrategie T1 - Evaluation of internal water-repellent treatment of concrete pavements as a novel AAR preventive measure N2 - Zur Nutzbarmachung grenzwertig alkaliempfindlicher Gesteinskörnungen für Betonfahrbahndecken wurde basierend auf einer Literaturrecherche die Eignung von je einem Innenhydrophobierungsmittel auf der Basis eines Kalziumstearats (HM-A), eines Silan-Siloxan-Gemisches (HM-B) sowie eines der Vertraulichkeit unterliegenden Wirkstoffs (HM-C) für die neuartige AKR-Vermeidungsstrategie untersucht. Die Basis für die Eignungsuntersuchungen bildeten die Rezepturen im ARS 04/2013 für den OB (D>8)/UB sowie für den OB 0/8. Zur Herausarbeitung des Einflusses des Hydrophobierungsmittels auf die schädigende AKR fand in der groben Kornfraktionen ein alkaliempfindlicher Grauwackesplitt Anwendung. Aufgrund der unterschiedlichen Wechselwirkung zwischen dem LP-Bildner und dem Hydrophobierungsmittel wurde seine Dosierung beim HM-A reduziert sowie beim HM-B geringfügig und beim HM-C um ein Vielfaches erhöht. Ausgehend von den ausgewählten Rezepturen mit den unterschiedlichen Hydrophobierungsmitteln wurden bei den Untersuchungen u.a. folgende Erkenntnisse gewonnen: • Nachweis der Funktionalität aller drei Hydrophobierungsmittel im Festbeton durch signifikant reduzierte kapillare Aufnahme der Prüflösung. • Verschlechterung der mechanischen Eigenschaften und des Frost-Tausalzwiderstands des OB (D>8)/UB bei Zugabe aller Hydrophobierungsmittel. • Verzicht auf den Einsatz des HM-A im OB (D>8)/UB aufgrund drastischer Verschlechterung der Verarbeitbarkeit des Frischbetons und hohem Festigkeitsverlust. • Verzicht auf den Einsatz des HM-B im OB (D>8)/UB aufgrund der Überschreitung des Dehnungsgrenzwerts nach dem 9. bzw. 10. Zyklus (mit bzw. ohne zyklischer Vorschädigung) und der einhergehenden starken Abwitterung bei der KWL mit NaCl-Lösung. • Nachweis nachhaltiger Verminderung schädigender AKR in beiden Betonarten mit HM-C in Klimawechsellagerung und 60°C-Betonversuch mit externer Alkalizufuhr, allerdings zu Lasten der mechanischen Eigenschaften und des Frost-Tausalz-Widerstands. Fazit: Bei geeigneter Wirkstoffauswahl hat die Innenhydrophobierung das Potenzial für die Nutzbarmachung grenzwertiger Gesteinskörnung. Ihre Überführung in die Praxis erfordert jedoch eine weitere ganzheitliche Optimierung der Baustoffperformance. Das schließt auch die Verifizierung gezielter betontechnologischer Maßnahmen zur Verminderung der Verschlechterung der mechanischen Eigenschaften und des Frost-Tausalz-Widerstandes ein. N2 - In order to enable utilization of borderline-acceptable alkali-sensitive aggregates for concrete road pavements, the applicability of an internal hydrophobic treatment for a novel alkali-aggregate reaction (AAR) preventive measure was investigated. On the basis of a literature review, a calcium stearate (HM-A), a silane-siloxane emulsion (HM-B) and an active agent (HM-C), which is subject to confidentiality, were investigated. The mix designs from ARS 04/2013 for OB (D>8)/UB as well as for OB 0/8 formed the basis for the qualification tests. In order to shed light on the influence of the hydrophobic agent on the damaging AAR, alkali-sensitive greywacke chippings were used as the coarse grain aggregates. Due to the varying interaction between the air-entraining agent and the hydrophobic agent, the hydro-phobic agent dosage was reduced for HM-A, increased slightly for HM-B and increased many times over for HM-C. Based on the selected concrete mixes with the different hydrophobic agents the following findings were obtained: • Proof of the functionality of all three hydrophobic agents in hardened concrete by significantly reduced capillary absorption of the test solution. • Deterioration of the mechanical properties and the resistance to freeze-thaw with de-icing salt of the OB (D>8)/UB through the addition of all hydropho-bic agents. • The use of HM-A in OB (D>8)/UB should be avoided because of drastic deterioration of the workability of the fresh concrete and significant loss of strength. • The use of HM-B in OB (D>8)/UB was abandoned due to the exceeding of the expansion limit value from the 9th or 10th cycle onwards (with or without cyclical pre-damage) and the accompanying severe scaling during the cyclic climate storage test (CCST) with NaCl solution. • Proof of sustainable reduction of harmful AAR in both types of concrete with HM-C in CCST and 60°C concrete prism tests with external alkali supply. The disadvantage is deterioration of the mechanical properties and the resistance to freeze-thaw with de-icing salt. Conclusion: With a suitable selection of hydrophobic agent, internal waterrepellent treatment has the potential to enable utilization of borderline-acceptable alkali-sensitive aggregates. However, its transfer into practice re-quires a further holistic optimization of the building material performance. This includes the verification of specific concretetechnological measures to improve both, the mechanical properties and the resistance to freeze-thaw with de-icing salt. KW - Tausalzeintrag KW - Betonfahrbahndecke KW - Alkali-Kieselsäure-Reaktion PY - 2022 SN - 978-3-95606-643-6 SN - 0344-0788 VL - 1141 SP - 1 EP - 281 PB - Fachverlag NW in der Carl Ed. Schünemann KG CY - Bremen AN - OPUS4-54757 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maasch, Philipp T1 - Numerical Modelling of Deformation-Induced Martensitic Transformation in Additively Manufactured 316L Stainless Steel under Cryogenic Conditions N2 - Cryogenic structural components, including collars, bladders, and keys for superconducting magnets, as well as elements for liquid hydrogen storage systems, are often fabricated from austenitic stainless steel (e.g., 316L) due to favorable mechanical properties and corrosion resistance. However, producing these complex geometries through traditional methods is challenging. Additive manufacturing presents a promising alternative, though the numerical understanding of material behavior under extreme cryogenic conditions remains limited. This study advances the numerical simulation of deformation-induced martensitic transformation (DIMT) in additively manufactured fused filament fabricated (FFF) 316L stainless steel. Central to this effort is the prediction of tensile behavior at temperatures ranging from ambient down to 4K. Supporting experiments—including tensile tests and microstructural characterization via scanning electron microscopy (SEM) and computed tomography (CT)—provide essential input parameters and validation data for the numerical framework. The numerical modelling in this study is based on a nonlinear, temperature-dependent finite element approach incorporating a newly developed constitutive material law. This law couples a phase-kinetic description of the martensitic transformation with a mixed kinematic/isotropic plastic hardening formulation. By solving the underlying conservation laws and boundary conditions while considering temperature-dependent material parameters, the model provides a realistic representation of stress-strain states and evolving martensitic phase fractions across a wide range of thermal conditions. The implementation within a commercial finite element software relies on user-defined subroutines that integrate the constitutive relations and transformation kinetics. The simulations use adaptive time-stepping and iterative strategies to handle highly nonlinear, cryogenic loading scenarios efficiently. After parameter identification through experimental data, the numerical results are systematically compared with measured values from tensile tests and microstructural analyses. This iterative validation process continuously enhances the predictive capability of the model. By merging advanced material-theoretical concepts with robust numerical methods, the presented framework offers deeper insight into the mechanical behavior of additively manufactured austenitic steels under extreme thermal conditions. Ultimately, it supports the targeted design and optimization of cryogenic lightweight components and contributes to the fundamental understanding of material modeling challenges in applied mechanics. T2 - 95th GAMM 2025 Poznan CY - Poznan, Poland DA - 07.04.2025 KW - Constitutive Modelling KW - Deformation-induced martensitic transformation KW - Cryogenic Conditions KW - Fused Filament Fabrication KW - Austenitic stainless steel 316L PY - 2025 AN - OPUS4-63198 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rübner, Katrin A1 - Rübner, J. A1 - Knölle, G. A1 - Tschritter, H. T1 - Porosität neuer anorganisch-organischer Nanoverbunde N2 - Kiefernholz wird durch Imprägnieren mit einem Vorkondensat aus organischen Disäuren und Glycerin, das kolloidale Kieselsäure enthält, sowie nachfolgende Ofenhärtung in Kieselsäure/Alkydharz/Holz-Verbunde umgewandelt. Diese Nanoverbunde haben eine geringere Porosität als Holz, da Teile der Holzzellen mit Harz und Kieselsäure ausgefüllt sind. Die kugelförmigen, etwa 60 nm großen (SiO1)x-Teilchen liegen in der Polymermatrix mikrophasensepariert vor. Der kolloidale Zustand der eingebrachten Polykieselsäure bleibt erhalten. Durch ihr günstiges Eigenschaftsprofil sind die Verbundmaterialien als modifizierter Holzbaustoff interessant. T2 - 3. Tagung Bauchemie CY - Würzburg, Germany DA - 27.09.2001 KW - Kiefernholz KW - Disäuren KW - Glycerin KW - Kieselsäure KW - Holzbaustoff PY - 2001 AN - OPUS4-36507 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Friedrich, Sebastian A1 - Cappella, Brunero T1 - Friction and mechanical properties of AFM-scan-induced ripples in polymer films N2 - In the present paper, friction and mechanical properties of AFM-Scan-Induced ripple structures on films of polystyrene and poly-n-(butyl methacrylate) are investigated. Force volume measurements allow a quantitative analysis of the elastic moduli with nanometer resolution, showing a contrast in mechanical response between bundles and troughs. Additionally, analysis of the lateral cantilever deflection shows a clear correlation between friction and the sample topography. Those results support the theory of crack propagation and the formation of voids as a mechanism responsible for the formation of ripples. This paper also shows the limits of the presented measuring methods for soft, compliant, and small structures. KW - AFM KW - Polymer KW - Ripples KW - Mechanical properties KW - Friction PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-532772 DO - https://doi.org/10.3389/fmech.2021.672898 SN - 2297-3079 VL - 7 SP - 1 EP - 8 PB - Frontiers Media CY - Lausanne AN - OPUS4-53277 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bonse, Jörn A1 - Gräf, S. T1 - Ten Open Questions about Laser-Induced Periodic Surface Structures N2 - Laser-induced periodic surface structures (LIPSS) are a simple and robust route for the nanostructuring of solids that can create various surface functionalities featuring applications in optics, medicine, tribology, energy technologies, etc. While the current laser technologies already allow surface processing rates at the level of m2/min, industrial applications of LIPSS are sometimes hampered by the complex interplay between the nanoscale surface topography and the specific surface chemistry, as well as by limitations in controlling the processing of LIPSS and in the long-term stability of the created surface functions. This Perspective article aims to identify some open questions about LIPSS, discusses the pending technological limitations, and sketches the current state of theoretical modelling. Hereby, we intend to stimulate further research and developments in the field of LIPSS for overcoming these limitations and for supporting the transfer of the LIPSS technology into industry. KW - Laser-induced periodic surface structures (LIPSS) KW - Industrial application KW - Functional properties KW - Surface functionalization KW - Modelling PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-539503 DO - https://doi.org/10.3390/nano11123326 SN - 2079-4991 VL - 11 IS - 12 SP - 1 EP - 21 PB - MDPI CY - Basel, Switzerland AN - OPUS4-53950 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruns, Sebastian T1 - Digitalizing a lab course for undergraduate students: ELN, ontology, data management N2 - We report about a joint project aiming at the digitalization of a lab course in materials testing. The undergraduate students were asked to prepare samples of a precipitation hardened aluminum alloy and characterize them using hardness and tensile tests. In a first step, we developed the frames for the digital labor notebook using eLabFTW. The primary data and the relevant metadata of each run were saved in a central database and made available for analysis and report issues. The whole set of results produced in a course was made available in the database. This database can be improved and serve as an open repository for data on this specific alloy. The logical frame for the joint project was provided by the PMD Core Ontology (PMDco), a mid-level ontology that enables the representation and description of processes and process chains in an MSE-specific manner, ensuring full traceability of generated data. For the digitalization of this lab course, the tensile test ontology (TTO) was applied which is designed as a module of the PMDco using strongly related semantic concepts. T2 - FEMS EUROMAT 2023 CY - Frankfurt a. M., Germany DA - 03.09.2023 KW - Electronic Lab Notebook KW - FAIR data management KW - Digtial Representation KW - Knowledge graph and ontologies PY - 2023 AN - OPUS4-58207 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 52, Heft 1 T3 - Amts- und Mitteilungsblatt der BAM - 1/2022 PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-545287 SN - 0340-7551 VL - 52 IS - 1 SP - 1 EP - 54 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-54528 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 52, Heft 2 T3 - Amts- und Mitteilungsblatt der BAM - 2/2022 KW - Festlegungen KW - Zulassungen KW - Richtlinien KW - Anerkennungen PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-550917 SN - 0340-7551 VL - 52 IS - 2 SP - 55 EP - 158 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-55091 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lindemann, Franziska T1 - Bestimmung der spezifischen Oberfläche mittels Gasadsorption (BET-Verfahren) N2 - Im Rahmen des 2. BAM-Akademie Info-Tages "Nano or not Nano" wurde die OECD TG 124 "Volume Specific Surface Area of Manufactured Nanomaterials" vorgestellt. Der Vortrag beschreibt die Bestimmung der spezifischen Oberfläche von dispersen und/oder porösen Pulvern mittels Gasadsorption nach dem BET-Verfahren. Es wird auf die Anwendbarkeit der Methode eingegangen und es werden praktische Hinweise zur Probenvorbereitung und Messung von Nanomaterialien gegeben. T2 - BAM Akademie II: Info-Tage "Nano or not Nano" CY - Online meeting DA - 25.01.2024 KW - OECD TG 124 KW - Nanopulver KW - VSSA KW - Nano powder KW - BET KW - Spezifische Oberfläche PY - 2024 AN - OPUS4-59623 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Innovation und Sicherheit durch Einsatz von Duplexstählen in Straßentunneln N2 - Es werden die Ergebnisse eines mehrjährigen Forschungsvorhabens der BAM in Zusammenarbeit mit Straßenbauverwaltungen der Länder und Industriebeteiligten zur betriebstechnischen Ausrüstung von Straßentunneln präsentiert. Schwerpunkte waren die Bestimmung der Korrosivität der Atmosphäre von 3 ausgewählten Straßentunneln, die Analyse korrosionsrelevanter Ablagerungen und von Klimadaten. Die Auswirkungen dieser Einflussgrößen auf die Dauerhaftigkeit von Konstruktionen aus nichtrostenden Stählen wurde ermittelt und in Abhängigkeit verschiedener Einflussparameter dargestellt. Die Ergebnisse der systematischen Untersuchungen an Prüfköpern decken sich mit Beobachtungen an realen Bauteilen. Spaltbehaftete Konstruktionen aus Werkstoffen der CRC III führen demnach in Zeiträumen zwischen 10 und 15 Jahren zu Korrosionserscheinungen, welche die technische Sicherheit beeinträchtigen können und die erwartete Dauerhaftigkeit nicht erfüllen. Die Folge sind zusätzliche Sperrungen und ein vorzeitig notwendiger Unterhaltsaufwand, die erhebliche Kosten verursachen. Im Ergebnis ist eine Überarbeitung des aktuellen Regelwerkes erforderlich, um die angestrebte Dauerhaftigkeit von 30 Jahren zu gewährleisten. T2 - Sitzung ISER Marketingausschuss CY - Dusseldorf, Germany DA - 24.04.2024 KW - Korrosion KW - Straßentunnel KW - Dauerhaftigkeit KW - Nichtrostender Stahl PY - 2024 AN - OPUS4-59955 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Porta-Velilla, L. A1 - Turan, N. A1 - Cubero, Á. A1 - Shao, W. A1 - Li, H. A1 - de la Fuente, G.F. A1 - Martínez, E. A1 - Larrea, Á. A1 - Castro, M. A1 - Koralay, H. A1 - Çavdar, Ş. A1 - Bonse, Jörn A1 - Angurel, L.A. T1 - Highly Regular Hexagonally-Arranged Nanostructures on Ni-W Alloy Tapes upon Irradiation with Ultrashort UV Laser Pulses N2 - Nickel tungsten alloy tapes (Ni—5 at% W, 10 mm wide, 80 µm thick, biaxially textured) used in second-generation high temperature superconductor (2G-HTS) technology were laser-processed in air with ultraviolet ps-laser pulses (355 nm wavelength, 300 ps pulse duration, 250–800 kHz pulse repetition frequency). By employing optimized surface scan-processing strategies, various laser-generated periodic surface structures were generated on the tapes. Particularly, distinct surface microstructures and nanostructures were formed. These included sub-wavelength-sized highly-regular hexagonally-arranged nano-protrusions, wavelength-sized line-grating-like laser-induced periodic surface structures (LIPSS, ripples), and larger irregular pyramidal microstructures. The induced surface morphology was characterized in depth by electron-based techniques, including scanning electron microscopy (SEM), electron back scatter diffraction (EBSD), cross-sectional transmission electron microscopy (STEM/TEM) and energy dispersive X-ray spectrometry (EDS). The in-depth EBSD crystallographic analyses indicated a significant impact of the material initial grain orientation on the type of surface nanostructure and microstructure formed upon laser irradiation. Special emphasis was laid on high-resolution material analysis of the hexagonally-arranged nano-protrusions. Their formation mechanism is discussed on the basis of the interplay between electromagnetic scattering effects followed by hydrodynamic matter re-organization after the laser exposure. The temperature stability of the hexagonally-arranged nano-protrusion was explored in post-irradiation thermal annealing experiments, in order to qualify their suitability in 2G-HTS fabrication technology with initial steps deposition temperatures in the range of 773–873 K. KW - Laser-induced periodic surface structures (LIPSS) KW - Ultrashort laser processing KW - Hexagonally-arranged nano-protrusions KW - Second-generation high temperature superconductor technology KW - Electron microscopy PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-552551 DO - https://doi.org/10.3390/nano12142380 SN - 2079-4991 VL - 12 IS - 14 SP - 1 EP - 23 PB - MDPI CY - Basel, Switzerland AN - OPUS4-55255 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Werder, Julia T1 - Curtain Walls with Biofilms for Improving the City Climate N2 - Building envelopes & natural rock surfaces represent the frontier between solid material surfaces, biosphere and the atmospheric environment – and are subject to permanent change in structure and chemistry. These surfaces are a natural habitat of subaerial rock biofilms (SAB) that are an important stage of primary succession. As their metabolic processes have a great impact on the composition of the near-surface layers of the earth biofilms on natural and manmade hard substrates are a research focus of geomicrobiology. In technical systems immobilized algae biofilms are already used successfully for wastewater cleaning. Algae can eliminate bacteria from the water and at the same time increase the oxygen concentration and the pH value in the water through photosynthesis, which again allows phosphate elimination to take place. Nitrificants contained in the algae biofilm convert ammonium to nitrite and nitrate. Mineral claddings for building facades could be engineered to sustain either natural or previously established carefully selected algae-dominated biofilms and this way help to clean the air. For a targeted engineering of the mineral substrates and the biofilms attached to them basic knowledge is however missing. By systematic research in an interdisciplinary team of microbiologists and building material scientists the following questions shall be clarified • How can a curated biofilm be stabilized on the surface and designed to be durable without compromising the substrate • What exactly do the biofilms need in terms of moisture in their respective growth stages? Or how long water must be available in what form and quantity to enable growth. • What is the influence of the substrate on the availability and quality of the (rain) water (water quality, leaching of substances (alkalis) from the building materials, leaching of aerosol components, surface tension, suction tension, thickness of the water molecule layers adsorbed in the pore spaces....) There are several research groups working on bioreceptive building materials which emphasizes the general interest in the topic. The idea of speeding-up the process by the targeted establishment of biofilms on building façade panels is a unique approach that has so far only been researched at BAM. Architects are very interested in biofilm facades as a new co-designing method of humans and nature reflecting the changing awareness for the loss of biodiversity in cities. If the biofilms need irrigation the evaporative cooling would reduce the urban heat island effect. T2 - Preparatory Workshop SPP 2451: Engineered Living Materials with Adaptive Functions CY - Saarbrücken, Germany DA - 10.07.2023 KW - Engineered living materials KW - Adaptive functions KW - Bioreceptivity KW - Biofilm KW - Concrete PY - 2023 UR - https://spp2451.de/event/preparatory-workshop/ AN - OPUS4-58965 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Werder, Julia T1 - Biorezeptiver Beton: Interdisziplinäre Forschung an der BAM N2 - Inhalt des Vortrags: Forschungsidee und Zielstellung, Forschungsstruktur, Veränderung, Wasserverfügbarkeit, Wasserrückhaltevermögen, pH-Wert, Speziesauswahl, Applikation, Monitoring von Bewuchs T2 - BDA Galerie, Ausstellung: wechselStoffwechsel, Galeriegespräch Nr. 3 CY - Berlin, Germany DA - 06.06.2023 KW - Biorezeptivität KW - Beton KW - Biofilm KW - Funktionalisierung KW - Fassade PY - 2023 UR - https://www.bda-berlin.de/events/wechsel-stoff-wechsel-gespraech-3/ AN - OPUS4-58961 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kalinka, Gerhard T1 - Testing the fibre matrix interface of short glass fibre reinforced PMCs with using the push out technique N2 - With this presentation, the push-out technique is explained. The focus of the experimental work is on the characterization of the fiber-matrix interface of short fiber reinforced composites. The reinforcing component was glass fibers and the matrix polymer was PA6.6 and PPA. It is demonstrated for the first time that the push-out technique ca be applied on injection molded short fiber PMC and is sensitive to the mechanical interface properties. Further studies are planned on the influence of multiple processing, the temperature and humidity. T2 - Composirtes United Workshop „Fiber Matrix Interphases“ CY - Online meeting DA - 09.11.2023 KW - Polymer Matrix Composite KW - Glass Fibres KW - PA6.6 KW - PPA KW - Push-out Test KW - Interface Strength PY - 2023 AN - OPUS4-59053 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Simon, Franz-Georg A1 - Scholz, Philipp A1 - Barqawi, Haitham T1 - Einfluss von Geokunststoffen auf die aquatische Umwelt N2 - Im Rahmen des Projekts konnte gezeigt werden, dass Geokunststoffe bei ausreichender Stabilisierung Einsatzdauern von über 100 Jahren besitzen. Es werden keine Stoffe freigesetzt, die für Wasserorganismen schädlich sind. An den Ostseestränden im Gebiet Kaliningrad werden nennenswerte Mengen von Kunststoffresten gefunden, die zum Teil aus Küstenschutzbauwerken stammen. Ursache ist hier jedoch eine verfehlte Materialauswahl. Hauptsächlich stammen die Kunststoffreste am Strand jedoch aus unsachgemäße Abfallbehandlung. KW - Geokunststoffe KW - Mikroplastik KW - Autoklaventest KW - Ökotoxtests PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-556431 DO - https://doi.org/10.2314/KXP:1813230285 SP - 1 EP - 15 AN - OPUS4-55643 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 51, Heft 4 T3 - Amts- und Mitteilungsblatt der BAM - 4/2021 PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-541902 SN - 0340-7551 VL - 51 IS - 4 SP - 135 EP - 158 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-54190 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hertwig, Andreas T1 - Ellipsometry as a production measurement tool N2 - Spectroscopic Ellipsometry is an enormously versatile measurement tool for surfaces and thin layers. We discuss the use of ellipsometry in the context of quality control in production processes of eletrconic devices. T2 - Photonics Days Berlin Brandenburg CY - Berlin, Germany DA - 09.10.2023 KW - Ellipsometry KW - Quality control KW - Metrology PY - 2023 AN - OPUS4-59837 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ermilova, Elena T1 - Multi-scale optical imaging methods for quality control of electronic devices N2 - The presentation demonstrates an application of multi-scale optical imaging methods such as spectroscopic imaging ellipsometry and white light interference microscopy for the investigation of wide-bandgap semiconductors for power electronics. The capabilities of these methods for the development of new reference calibration samples for scanning microwave microscopes (SMM) and conductive atomic force microscopes (C AFM) are discussed. T2 - Photonics Days Berlin Brandenburg 2023 CY - Berlin, Germany DA - 09.10.2023 KW - Imaging ellipsometry KW - White light interference microscopy KW - Power electronics KW - Reference standards KW - Metrology KW - Nanoelectronics PY - 2023 AN - OPUS4-59838 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Qiao, Linan A1 - Nagelschmidt, Sven A1 - Herbrich, Uwe A1 - Keller, Christian T1 - Introduction of a Power Law Time-Temperature Equivalent Formulation for the Description of Thermorheologically Simple and Complex Behavior N2 - Abstract: In this work, a conceptual framework is suggested for analyzing thermorheologically simple and complex behavior by using just one approach. Therefore, the linear relation between master time and real time which is required in terms of the time-temperature superposition principle was enhanced to a nonlinear equivalent relation. Furthermore, we evaluate whether there is any relation among well-known existing time-temperature equivalent formulations which makes it possible to generalize different existing formulations. For this purpose, as an example, the power law formulation was used for the definition of the master time. The method introduced here also contributes a further framework for a unification of established time-temperature equivalent formulations, for example the time-temperature superposition principle and time-temperature parameter models. Results show, with additional normalization conditions, most of the developed time-temperature parameter models can be treated as special cases of the new formulation. In the aspect of the arrow of time, the new defined master time is a bended arrow of time, which can help to understand the corresponding physical meaning of the suggested method. KW - bended arrow of time KW - time-temperature superposition principle KW - time-temperature equivalent formulation PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-543800 DO - https://doi.org/10.3390/ma15030726 VL - 15 IS - 3 SP - 1 EP - 11 PB - MDPI AN - OPUS4-54380 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Korrosionsprüfung N2 - Der Vortrag gibt einen Überblick über gängige Korrosionsversuche. Die wesentlichen Unterschiede zwischen Prüf- und Untersuchungsverfahren, deren jeweilige Zielstellung, Aussagefähigkeit und Grenzen werden aufgezeigt. Es werden ausgewählte Auslagerungsversuche, Kammerprüfungen sowie elektrochemische Messmethoden zur Bestimmung der Korrosionsbeständigkeit vorgestellt. Anhand praktischer Beispiele werden ausgewählte Ergebnisse der einzelner Methoden vorgestellt und diskutiert. T2 - VDEh Seminar "Korrosionsverhalten nichtrostender Stähle in wässrigen Medien und bei atmosphärischer Beanspruchung* CY - Düsseldorf, Germany DA - 30.01.2024 KW - Korrosion KW - Korrosionsversuche KW - Nichtrostender Stahl PY - 2024 AN - OPUS4-59553 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kuchenbecker, Petra T1 - Bestimmung der Skelettdichte mittels Gaspyknometrie N2 - Im Rahmen des 2. BAM-Akademie Info-Tages "Nano or not Nano" wurde die OECD TG 124 "Volume Specific Surface Area of Manufactured Nanomaterials" vorgestellt. Der Vortrag beschreibt detailliert das Messverfahren der He-Gaspyknometrie zur Bestimmung der Skelettdichte von Pulvern und geht auf Anwendbarkeit, Besonderheiten bei Nanopulvern und wichtige Einstellparameter für die Messung ein. T2 - BAM Akademie II: Info-Tage "Nano or not Nano" CY - Online meeting DA - 25.01.2024 KW - Pycnometry KW - Density KW - Nano powder PY - 2024 AN - OPUS4-59561 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kuchenbecker, Petra T1 - Einführung: Volume Specific Surface Area (VSSA) N2 - Im Rahmen der 2. BAM-Akademie-Veranstaltung "Nano or not Nano" wurde die OECD TG 124 "Volume Specific Surface Area of Manufactured Nanomaterials" vorgestellt. Der Vortrag enthält ein Einführung zur VSSA mit Definitionen, Vorteilen und Einschränkungen. T2 - BAM Akademie II: Info-Tage "Nano or not Nano" CY - Online meeting DA - 25.01.2024 KW - Nano powder KW - VSSA KW - Specific surface KW - OECD TG PY - 2024 AN - OPUS4-59560 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kuchenbecker, Petra T1 - Herausforderungen bei der Granulometrie von (technischen) Nano-Pulvern N2 - Einführungsvortrag im Rahmen der Veranstaltung der BAM-Akademie zur Anwendung der OECD TG 124 "Volume Specific Surface Area of Manufactured Nanomaterials" zu Herausforderungen bei der Granulometrie von Nanopulvern. Es werden die Einflüsse von Partikelform, Breite der Partikelgrößenverteilung und Agglomeration/ Aggregation auf das Messergebnis sowie die Vergleichbarkeit der Ergebnisse verschiedener Messverfahren dargelegt. T2 - BAM Akademie II: Info-Tage "Nano or not Nano" CY - Online meeting DA - 25.01.2024 KW - Nanopulver KW - Granulometrie KW - Partikelgröße KW - VSSA KW - OECD TG 124 PY - 2024 AN - OPUS4-59558 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Weise, Frank A1 - Werner, D. A1 - Maier, Bärbel A1 - Wilsch, Gerd T1 - Schadenskategoriespezifische Bewertung von AKR-Prüfverfahren T1 - Evaluation of ASR testing methods in relation to specific damage categories N2 - Ausgehend von den verstärkt auftretenden AKR-Schäden an den vor 2005 hergestellten BAB-Abschnitten verfolgte das Forschungsvorhaben zwei Ziele. So sollte einerseits die Ursache für die mit der AKR-Schadensentwicklung einhergehende Dunkelfärbung der Oberfläche der Betonfahrbahndecke im Fugenbereich ermittelt werden. Andererseits galt es, ausgehend von der Zustands- und Schadenserfassung das AKR-Restschädigungspotenzial der Prüfkörper aus je drei ein- und zweischichtig ausgeführten, unterschiedlich stark AKR-geschädigten BAB-Abschnitten vergleichend zu bewerten. Folgende Ergebnisse wurden u. a. erzielt: 1. Dunkelfärbung Experimenteller Nachweis mit kombinierter insitu- Feuchtemessung mit Radar (integral) und NMR (tiefenaufgelöst), dass Dunkelfärbung der Oberfläche der Betonfahrbahndecke im Fugenbereich auf eine erhöhte Durchfeuchtung der Betonrandzone zurückzuführen ist; erfolgreiche Validierung der ZfP-Ergebnisse mit Darr-Wäge-Versuch. 2. Zustand beprobter BAB-Abschnitte und schadenskategoriespezifische Bewertung der AKR-Prüfverfahren: • Auffinden von Horizontalrissen im Bereich der Querscheinfuge bei allen AKR-geschädigten BAB-Abschnitten, • Ermittlung mittlerer Eindringtiefen bei Natrium von maximal 20 bis 45 mm und bei Chlorid von maximal 15 bis 60 mm im Entnahmezustand; keine Korrelation mit der AKR-Schadenskategorie des jeweiligen BAB-Abschnitts, • Nachweis gleichzeitig auftretender SEB bei allen AKR-geschädigten BAB-Abschnitten im Entnahmezustand, • keine signifikante Verminderung der Spaltzugfestigkeit durch die verstärkte AKR am Plattenrand, • Ermittlung eines erhöhten AKR-Restschädigungspotenzials bei vier der sechs beprobten BAB-Abschnitte primär mittels AKR-erformanceprüfungen, • Ermittlung höherer Dehnungen bei Performanceprüfungen aus Ober- und Unterbeton bestehenden Halbschalen, als an separat aus Ober- und Unterbeton gewonnenen Prismen, • Unauffälliges Verhalten nahezu aller bei der Performanceprüfung auffälligen Bestandsbetone im 40°C- und 60°C-Betonversuch; vermutete Ursache: mit LIBS nachgewiesene hohe und tiefreichende Auslaugung der Alkalien. N2 - Our research project had two aims in addressing the increased occurrence of ASR damage on German motorway sections built before 2005: firstly, to establish the cause of the darker discolouration around the joints of concrete road surface that occurs in conjunction with ASR damage. Secondly, based on the status and damage report, it aimed to comparatively evaluate the residual ASR damage potential of test samples from three federal motorway sections of one-layer and three of twolayer pavement, showing different levels of ASR damage. We obtained the following results (among others): 1. Dark discolouration Experimental evidence using non-destructive testing methods showing that dark discolouration of concrete road surfaces near joints is due to increased moisture in the concrete boundary zone: NDT findings successfully validated by weighing and drying test. 2. Condition of sampled motorway sections and evaluation of ASR test methods used: • discovery of horizontal cracks located near transverse contraction joint in all motorway sections with ASR damage, • determination of maximum mean penetration depth of sodium from 20 to 45 mm and of chloride from 15 to 60 mm in sample as extracted; no correlation with the ASR damage category of the relevant motorway section, • evidence of simultaneous occurrence of DEF on all ASR-damaged motorway sections in sample as extracted, • no significant reduction of splitting tensile strength due to increased ASR at slab edge, • increased ASR residual damage potential found on four of the six motorway sections tested primarily with ASR performance tests, • increased expansion found during performance tests on half shells consisting of upper and lower concrete compared to prisms taken separately from upper and lower concrete, • 40°C and 60°C concrete prism tests revealed no noticeable reactions in almost all existing concrete types that showed irregularities in the performance test. Suggested cause: high and deep levels of alkali leaching determined by LIBS. KW - NMR-Relaxometrie KW - Alkali-Kieselsäure-Reaktion KW - Betonfahrbahndecke KW - AKR-Betonversuche KW - Zerstörungsfreie Prüfung KW - Radar PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:hbz:opus-bast-24661 UR - https://bast.opus.hbz-nrw.de/frontdoor/index/index/docId/2466 SN - 978-3-95606-543-9 SN - 0943-9323 VL - S 145 SP - 1 EP - 60 PB - Fachverlag NW in der Carl Ed. Schünemann KG CY - Bremen AN - OPUS4-54748 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - Erzeugung und Charakterisierung anisotroper Nanostrukturen durch Ultrakurzpulslaser N2 - Der Vortrag gibt einen Überblick über die Erzeugung und Charakterisierung anisotroper Nanostrukturen mittels ultrakurzgepulster Laserstrahlung. Besonderes Augenmerk liegt dabei auf dem Phänomen der sogenannten Laser-induzierten periodischen Oberflächen-Nanostrukturen auf dielektrischen Werkstoffen und ihrer zeitlichen Dynamik. Weitere Beispiele von Volumen-Nanostrukturen aus der Literatur werden diskutiert. T2 - 21. Treffen des DGG-DKG Arbeitskreises „Glasig-kristalline Multifunktionswerkstoffe“ CY - Mainz, Germany DA - 22.02.2024 KW - Laser-induzierte periodische Oberflächen-Nanostrukturen KW - Quarzglas KW - Saphir KW - Bessel-Strahlen PY - 2024 AN - OPUS4-59565 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lehmann, Jens T1 - Demonstrationsexperimente N2 - Ergänzend zu den theoretischen Betrachtungen des Korrosionsverhaltens nichtrostender Stähle werden in diesem Vortrag Demonstrationsexperimente gezeigt. T2 - Seminar Korrosionsverhalten nichtrostender Stähle in wässrigen Medien und bei atmosphärischer Beanspruchung CY - Düsseldorf, Germany DA - 30.01.2024 KW - Korrosion KW - Experimente KW - Elektrochemie KW - Nichtrostender Stahl KW - Edelstahl rostfrei PY - 2024 AN - OPUS4-59455 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hertwig, Andreas T1 - Ellipsometry as a tool for electrical metrology - Referencing electrical properties of thin layers with TCO materials N2 - Ellipsometry is a highly valuable technology for bridging different measurement methods. As a fast, highly sensitive, and non-destructive optical technique with low environmental requirements, it is ideal for transporting measurement accuracy and for up-scaling measurements in the production environment. It can be used for highly precise determination of properties, material identity and correctness confirmation, as well as defect detection. Comparable, traceable, and accurate electrical measurements, especially at small scales are one of the biggest challenges in the development of the electrical and electronic devices of the future. In this project, we develop structured thin layer systems of the transparent conductive material indium tin oxide (ITO) to prove the concept of using these systems as standards for conductivity and permittivity. The layers are produced in a reactive magnetron sputtering process from raw ITO targets with additional oxidation achieved by oxygen injection. We present results of a study correlating the coating process conditions with the properties of the final layer material. We found that especially the temperature development during coating is of key importance and determines the layer properties to a large extent. We will discuss questions of homogeneity and reproducibility of the coating processes used. The finished layers undergo lithographic structuring and etching to produce patterns to serve as reference structures for scanning probe electrical measurements. TCOs have a large variety of applications. In this work we also study the usability of ITO for other purposes and investigate the stability of this material under application conditions. T2 - 12th Workshop Ellipsometry 2023 CY - Prague, Czech Republic DA - 18.09.2023 KW - Thin Films KW - Transparent Conductive Oxides KW - Ellipsometry KW - Electrical Properties KW - Nanoelectronics PY - 2023 AN - OPUS4-58410 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Babutzka, Martin A1 - Grabowski, Sven A1 - Sahrhage, H. A1 - Lampke, T. T1 - Electrochemical corrosion investigations on binary and ternary zinc alloy coatings using gel electrolytes N2 - Novel agar-based test electrolytes are used to perform electrochemical corrosion investigations on ZnFe and ZnNi binary as well as ZnFeMo ternary zinc coatings. The objectives of the electrochemical investigations include the characterization of the corrosion behavior, the description of the protective effect of the coatings as well as the investigation of the layer formation and degradation under artificial aging. ZnFe and ZnFeMo coatings are applied with varying iron content as well as an additional passivation layer, respectively, to study the effect on corrosion resistance. The results show that the protective effect of the coatings is not negatively influenced by different iron contents or the addition of molybdenum. Additional passivation of the ZnFe-containing coatings by means of a passivating agent leads to a significant improvement in the protective effect. Artificial aging leads to slight degradation of the additional passivation layer whereas coatings without post-treatment enhance their protective effect by the formation of corrosion product layers. KW - Binary zinc alloys KW - Ternary zinc alloys KW - Corrosion testing KW - Gel electrolytes KW - Corrosion PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-543013 DO - https://doi.org/10.1002/adem.202101336 SN - 1438-1656 SP - 1 EP - 14 PB - Wiley-VCH CY - Weinheim AN - OPUS4-54301 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - Advances in ultrafast laser manufacturing: nanostructures, thin films, and scaling perspectives N2 - Advanced ultrafast laser technology is a rapidly growing field that currently enables many new industrial and scientific applications. During the last decades, this has been significantly driven by the availability of high-repetition-rate laser sources and novel beam delivery concepts. At the laser side, Moore’s law equally manifests for ultrafast laser technologies, since the average output power of such lasers doubles approximately every two years. This development is mainly driven by the increase of the pulse repetition rates of energetic laser pulses, currently enforcing the development of smart beam control and novel scanning strategies for preventing heat-accumulation and plasma-shielding effects during laser-based materials processing. This keynote presentation addresses the advantages, recent developments, and perspectives of laser processing with ultrashort laser pulses. A special focus is laid on the tailored structuring of thin films as well as the manufacturing and probing of sub-diffraction surface nanostructures – an ongoing race to extreme scales. Current limitations are identified and an outlook to future scaling perspectives will be provided. T2 - SPIE Photonics Europe 2024 Conference, Symposium "Lasers and Photonics for Advanced Manufacturing" CY - Strasbourg, France DA - 07.04.2024 KW - Ultrafast laser processing KW - Laser-induced periodic surface structures (LIPSS) KW - Surface functionalization KW - Laser technology KW - Time-resolved analysis PY - 2024 UR - https://spie.org/photonics-europe/presentation/Advances-in-ultrafast-laser-manufacturing--nanostructures-thin-films-and/13005-36#_=_ AN - OPUS4-59852 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Korrosionsarten bei nichtrostenden Stählen N2 - Übersichtsvortrag zu Korrosionsarten, die bei nichtrostenden Stählen unter verschiedenen Einsatzbedingungen auftreten können. Die Grundlagen zur Pasivität und der örtlichen Störung der Passivität werden im Zusammenspiel komplexer Einflussfaktoren des Korrosionssystems herausgestellt. Die erarbeiteten theoretischen Grundlagen werden anhand praktischer Beispiel für alle relevanten Korrosionsarten vertieft. T2 - VDEh Seminar "Korrosionsverhalten nichtrostender Stähle in wässrigen Medien und bei atmosphärischer Beanspruchung* CY - Düsseldorf, Germany DA - 30.01.2024 KW - nichtrostender Stahl KW - Korrosionsverhalten KW - Passivität PY - 2024 AN - OPUS4-59549 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - The Dark Side of Science (2024 edition) N2 - This presentation highlights ongoing scientific misconduct as found in academic literature. This includes data- and image manipulation, and paper mills. Starting with an expose of examples, it delves deeper into the causes and metrics driving this phenomenon. Finally a range of possible tools is presented, that the young researcher can use to prevent themselves from sliding into the dark scientific methods. T2 - Winter School on Metrology and Nanomaterials for Clean Energy CY - Claviere, Italy DA - 28.01.2024 KW - Scientific misconduct KW - Data manipulation KW - Image manipulation KW - Paper mills KW - Causes leading to scientific misconduct KW - Tools to combat scientific misconduct KW - Metrics PY - 2024 AN - OPUS4-59622 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - Glimpses of the future: Systematic investigations of 1200 mofs using a highly automated, full-stack materials research laboratory N2 - By automatically recording as much information as possible in automated laboratory setups, reproducibility and traceability of experiments are vastly improved. This presentation shows what such an approach means for the quality of experiments in an X-ray scattering laboratory and an automated synthesis set-up. T2 - Winter School on Metrology and Nanomaterials for Clean Energy CY - Claviere, Italy DA - 28.01.2024 KW - Digitalization KW - Automation KW - Digital laboratory KW - Scattering KW - Synthesis KW - Nanomaterials KW - Holistic science PY - 2024 AN - OPUS4-59621 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN ED - Simon, P. ED - Ihlemann, J. ED - Bonse, Jörn T1 - Laser-generated periodic nanostructures N2 - This book is a reprint collection of articles from the Special Issue published online in the open access journal Nanomaterials. KW - Laser-induced periodic surface structures (LIPSS) KW - Direct laser-interference patterning (DLIP) KW - Applications KW - Numerical simulations PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-535146 UR - https://www.mdpi.com/books/pdfview/book/4426 SN - 978-3-0365-2027-8 SN - 978-3-0365-2028-5 DO - https://doi.org/10.3390/books978-3-0365-2028-5 SP - 1 EP - 328 PB - MDPI CY - Basel AN - OPUS4-53514 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Weise, Frank A1 - Oesch, T. A1 - Wilsch, Gerd A1 - Sigmund, S. A1 - Hünger, K.-J. A1 - Kositz, M. T1 - Analyse des gefügeabhängigen Löslichkeitsverhaltens potenziell AKR-empfindlicher Gesteinskörnungen T1 - Analysis of the microstructure depending solubility behavior of potential ASR sensitive aggregates N2 - Das gefügeabhängige Löslichkeitsverhalten wurde an folgenden vier Gesteinskörnungen unterschiedlicher Alkaliempfindlichkeitsklassen untersucht: • GK1 (EIII-S): quarzreicher Kies • GK2 (EIII-S): Grauwacke (Splitt) • GK3 (EI-S): Quarz-Feldspat-Porphyr (Splitt) • GK4 (EI-S): sandsteinreicher Kies DiePorenstrukturanalyse erfolgte sowohl an Einzelkörnern mittels vergleichender 3D-CT und BET- Untersuchungen als auch an Korngemengen der einzelnen Kornfraktionen (außer Fraktion 16/22 mm) über die Wasseraufnahme und mit BET. Für die Visualisierung und Quantifizierung der von außen zugänglichen Oberflächenanteile der Einzelkörner wurde ein Softwaretool entwickelt, erprobt und erfolgreich angewandt. Es gelang so u.a. den Nachweis zu erbringen, dass die gebrochenen Einzelkörner der Grauwacke und des Rhyoliths einen deutlich geringeren von außen zugänglichen Oberflächenanteil als die gleichartigen Gesteinskörner aus dem Kies besitzen. Aufgrund der limitierten Ortsauflösung der 3D-CT von 11 bis 16,5 μm wurde mit BET eine um drei Zehnerpotenzen höhere spezifische Oberfläche ermittelt. Zu den Porositätsuntersuchungen an den Korngemengen sei angemerkt, dass zum Teil gegenläufige Trends zwischen offener Porosität und spezifischer Oberfläche festgestellt wurden. Dieses ist beim Bezug des bei den Löseversuchen in 0,1 M KOH mit definierter NaCl-Zugabe aus der Gesteinskörnung gelösten SiO2 und Al2O3 von zentraler Bedeutung. Bei den Löseversuchen an den fraktionsspezifischen Korngemengen selbst zeigte sich, dass die stufenweise Erhöhung des NaCl-Gehalts von 0 auf 10 M.-% im Eluat eine erhöhte SiO2-Löslichkeit und eine verminderte Auslaugung von Al2O3 zur Folge hat. Auffallend war hierbei, dass die Al2O3-Löslichkeit bei GK4 ohne und mit geringer NaCl-Zugabe die mit Abstand höchsten Werte annimmt. Bei den zusätzlich durchgeführten Löseversuchen an den tomografierten Einzelkörnern in 1 M KOH-Lösung mit Zugabe von 1 M.-% NaCl zeigte sich, dass nur vereinzelt bei den untersuchten Gesteinsarten eine Korrelation zwischen dem SiO2- bzw. Al2O3-Gehalt im Eluat und der absoluten BET-Oberfläche nachweisbar ist. Dies ist vermutlich darauf zurückzuführen, dass neben der Oberfläche weitere Parameter (z.B. die mineralogische Zusammensetzung der Einzelkörner) das Löseverhalten maßgebend beeinflussen. Bei den parallel zu den Löseversuchen durchgeführten Betonversuchen nach dem ARS 04/2013 zeigte sich, dass die Alkaliempfindlichkeit der GK4 bei beiden Betonversuchen mit Alkalizufuhr unterschiedlich zu bewerten ist. So ist unabhängig von der vorgegebenen pessimalen Betonrezeptur des Fahrbahndeckenbetons ausschließlich bei der Klimawechsellagerung die GK4 als alkaliempfindlich einzustufen. Allerdings konnte der Befund der stark ausgeprägten AKR bei der GK4 mit der Dünnschliffmikroskopie nicht bestätigt werden. Analoges gilt für die Bewertung der Alkaliempfindlichkeit von GK2 mit den Betonversuchen nach der Alkalirichtlichtlinie des DAfStb. So ist auch hier die GK2 nicht im 60 °C-Betonversuch sondern ausschließlich im 40 °C-Betonversuch als alkaliempfindlich einzustufen. Dienach den verschiedenartigen Betonversuchen durchgeführten LIBS-Analysen am Vertikalschnitt der Prüfkörper zeigen, dass im Kernbereich nach dem 60 °C-Betonversuch mit 10 %iger NaCl-Lösung und nach der Klimawechsellagerung mit NaCl-Beaufschlagung annähernd gleich hohe Natrium- und Chloridgehalte vorgefunden werden. Wider Erwarten treten an den beaufschlagten Prüfflächen Abreicherungen von Natrium und Anreicherungen von Chlorid auf. Im 40°C- und 60 °C-Betonversuch wurde das Natrium bis in eine maximale Tiefe von ca. 30 mm bzw. 20 mm ausgelaugt. Die aufbauenden korrelativen Betrachtungen zwischen den Ergebnissen des 60°C Betonversuchs mit Alkalizufuhr und der Löseversuche an den fraktionsspezifischen Korngemengen in 1 M KOH-Lösung mit definierter NaCl-Zugabe sind durchaus vielversprechend. So zeigt sich beispielsweise beim Waschbeton, dass der fraktionsspezifisch gewichtete SiO2-Überschuss im Eluat nach 56 Tagen mit Zugabe von 0,5 M.-% NaCl ohne Bezug auf die BET-Oberfläche zur gleichen Einstufung der vier betrachteten Gesteinskörnungen wie bei den Dehnungen im 60 °C-Betonversuch mit 3 %-iger NaCl-Lösung führt. Außerdem korrelieren die im 60 °C-Betonversuch mit 10 %-iger NaCl-Lösung ermittelten Dehnungen mit dem gewichteten SiO2-Überschuss im Eluat bei Zugabe von 2 M.-% NaCl ohne Bezug auf die BET-Oberfläche. Ausschließlich bei den Betonversuchen nach der Alkali-Richtlinie erwies sich der Bezug des im Eluat ermittelten SiO2-Überschusses auf die BET-Oberfläche als zielführend. Aufgrund des Potenzials der Löseversuche mit NaCl-Zugabe für die Bewertung der Alkaliempfindlichkeit der Gesteinskörnung im Fahrbahndeckenbeton wird empfohlen, die vergleichenden Untersuchungen zwischen den Löseversuchen an Korngemischen der einzelnen Fraktionen und den Betonversuchen nach dem ARS 04/2013 mit einer möglichst hohen Anzahl an Gesteinskörnungen und einem präzisierten Untersuchungsumfang fortzuführen. N2 - The following four aggregates (GK) of varying grades of alkali sensitivity were examined for their microstructure-dependent solubility behavior: • GK1 (EIII-S) gravel with high quarz content • GK2 (EIII-S) greywacke (crushed stone) • GK3 (EI-S) quarz-feldspar-porphyry (crushed stone) • GK4 (EI-S) gravel with high sandstone content Pore structure analysis was carried out both on single grains using comparative 3D-CT and BET tests, and on grain samples of individual grain fractions (excluding the 16/22 mm fraction) using water absorption and BET. A software tool for visualizing and quantifying the externally accessible surfaces of single grains was developed, tested and successfully applied. This enabled us, among other things, to prove that single broken grains of greywacke and rhyolite have a much smaller externally accessible surface than grains of gravel of the same aggregate fraction. Due to the 3D-CT’s limited spatial resolution of 11 to 16.5 μm, BET was used to determine a two to three powers of ten higher specific surface. In relation to the porosity tests of the grain samples, it should be noted that in some cases, counterdirectional trends between open porosity and specific surface were determined. This is of central importance in relation to the SiO2 and Al2O3 dissolved from the aggregate in the solubility tests in 1 M KOH with defined addition of NaCl. The solubility tests on the grain samples of specific fractions showed that the gradual increase of the NaCl content in the eluate from 0 to 10 M.-% resulted in increased SiO2 solubility and reduced leaching of Al2O3. It was striking in this context that the solubility of Al2O3 in GK4 with no or little addition of NaCl gives by far the highest values. The additional solubility tests carried out on single grains, that were previously subjected to CT testing, in 1 M KOH solution with 1 M.-% added NaCl showed that in the types of aggregate examined, a correlation between the SiO2 and Al2O3 in eluate and the absolute BET surface is only occasionally demonstrable. This is probably due to the fact that solubility behavior is decisively influenced by other parameters in addition to the surface (e.g. by the mineralogical composition of individual grains). The concrete tests according to ARS 04/2013 carried out parallel to the solubility tests showed that GK4’s alkali sensitivity in both concrete tests with added alkali must be evaluated differently. For example, independent of the prescribed pessimal road surface concrete formula, GK4 can only be classified as alkali sensitive under cyclic storage. However petrographic microscopy could not confirm the findings of very marked ASR in GK4. The same applies to the evaluation of alkali sensitivity in GK2 with the concrete tests according to the German Committee for Structural Concrete (DAfStb)’s Alkali Guidelines. In this case too, GK2 should not be classified as alkali sensitive in 60 °C concrete testing, but only in 40 °C concrete testing. The LIBS analyses carried out on the vertical cross-section of the test specimens after the various concrete tests showed that almost equally high sodium and chloride levels were found in the core area after the 60 °C concrete prism test with 10 % NaCl solution and after cyclic storage with NaCl application. Contrary to expectations, the surfaces of samples after NaCl application showed a decrease in sodium and an increase in chloride. In the 40°C and 60°C concrete prism tests, sodium was depleted up to a maximum depth of approx. 30 mm and 20 mm respectively. Subsequent correlative observations between the findings of the 60°C concrete prism test with alkali application, and the solubility tests on the samples of specific grain fractions in 1 M KOH solution with defined NaCl addition, are very promising. In the case of exposed aggregate concrete, for example, the fraction-specific weighted excess SiO2 to in the eluate after 56 days with added 0.5 M.-% NaCl unrelated to the BET surface results in the same classification of the four aggregates examined as the expansions in the 60 °C concrete prism test with 3% NaCl solution. In addition, the expansions found in the 60 °C concrete prism test with 10% NaCl solution correlated with the weighted excess SiO2 in eluate with added 2 M.-% NaCl without relation to the BET surface. Only in the case of the concrete test in accordance with the Alkali Guidelines did the relationship of the excess SiO2 in the eluate to the BET surface prove to be productive. Due to the potential of the solubility test with added NaCl for the evaluation of alkali sensitivity of aggregates in road surface concrete, we recommend continuing with comparative tests between solubility tests of grain samples of the various fractions and the concrete tests in accordance with ARS O4/13 with the greatest possible number of aggregates and a precisely defined investigation scope. KW - LIBS KW - Betonfahrbahndecke KW - Alkali-Kieselsäure-Reaktion KW - Gesteinskörnung KW - Alkaliempfindlichkeit KW - 3D-CT KW - Tausalzeintrag PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:hbz:opus-bast-25832 UR - https://bast.opus.hbz-nrw.de/frontdoor/index/index/docId/2583 SN - 978-3-95606-648-1 SN - 0943-9323 VL - S 165 SP - 1 EP - 111 PB - Fachverlag NW in der Carl Ed. Schünemann KG CY - Bremen AN - OPUS4-54755 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weise, Frank A1 - von Werder, Julia A1 - Manninger, Tanja A1 - Maier, Bärbel A1 - Fladt, Matthias A1 - Simon, Sebastian A1 - Gardei, Andre A1 - Höhnel, Desirée A1 - Pirskawetz, Stephan A1 - Meng, Birgit T1 - A multiscale and multimethod approach to assess and mitigate concrete damage due to alkali-silica reaction N2 - Alkali-silica reaction (ASR) is a chemical reaction within concrete which can lead over time to cracking and spalling. Due to the complexity of the problem, it still causes damage to concrete constructions worldwide. The publication aims to illustrate the interdisciplinary research of the German Federal Institute for Materials Research and Testing (BAM) within the last 20 years, considering all aspects of ASR topics from the macro to the micro level. First, methods for characterization and assessment of ASR risks and reaction products used at BAM are explained and classified in the international context. Subsequently the added value of the research approach by combining different, preferably nondestructive, methods across all scales is explained using specific examples from a variety of research projects. Aspects covered range from the development of new test-setups to assess aggregate reactivity, to analysis of microstructure and reaction products using microscopical, spectroscopical and X-ray methods, to the development of a testing methodology for existing concrete pavements including in-depth analysis of the visual damage indicator and the de-icing salt input using innovative testing techniques. Finally, research regarding a novel avoidance strategy that makes use of internal hydrophobization of the concrete mix is presented. KW - Mitigation strategies KW - Concrete KW - Damage analysis KW - Alkali silica reaction KW - Road pavement KW - Accelerated testing KW - Non-destructive testing KW - Microstructure PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:101:1-2022052515100075090235 DO - https://doi.org/10.1002/adem.202101346 SN - 1527-2648 VL - 24 IS - 6 SP - 1 EP - 36 PB - Wiley-VCH CY - Weinheim AN - OPUS4-54951 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - Funktionalisierung durch laser-induzierte periodische Oberflächenstrukturen N2 - Der Vortrag gibt einen Überblick über die vielfältigen Möglichkeiten der Oberflächenfunktionalisierung mittels Mikro- und Nanostrukturierung durch Ultrakurzpuls-Lasermaterialbeabeitung. Dies schließt eine Diskussion des Phänomens der Laser-induzierten periodischen Oberflächenstrukturen (LIPSS, engl.: Laser-induced Periodic Surface Structures, Ripples), sowie deren Klassifikation und Bildungsmechanismen mit ein. Ein Schwerpunkt der Präsentation liegt auf der Diskussion verschiedener Anwendungsmöglichkeiten der LIPSS in Bereichen der Optik, Fluidik, Tribologie und Medizin, sowie auf einem Ausblick auf die industrielle Skalierbarkeit der LIPSS-Technologie. T2 - 1. Netzwerktreffen 2024 des UKPL-Innovationsnetzwerks CY - Rostock, Germany DA - 11.03.2024 KW - Laser-induced Periodic Surface Structures (LIPSS) KW - Oberflächenfunktionalisierung KW - Mikrostrukturen KW - Nanostrukturen KW - Ultrakurzpuls-Laserbearbeitung PY - 2024 AN - OPUS4-59657 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lozano Duarte, Daniel Hernando T1 - Modeling guided waves interacting with arbitrarily shaped inhomogeneities using SBFEM in combination with an extruded quadtree decomposition for 3D plates N2 - For structural health monitoring systems or non-destructive testing, it is crucial to study the interactions of ultrasonic-guided waves with inhomogeneities or damage in structural components. Simulation of these interactions poses a challenge. After the wave-damage interaction, the numerical model must reproduce features like mode conversion or wave scattering. Mathematically, damages are discontinuities in a computational domain, and each interacts diversely depending on its geometrical features. We propose a quadtree-based meshing in the current contribution to capture these geometrical characteristics. This kind of discretisation approach requires special techniques to couple cells of different sizes since, after a quadtree decomposition, the problem of so-called hanging nodes may arise. Transition elements based on high-order transfinite shape functions are used to solve this issue. The advantage is that these elements allow the correct coupling of the cells while retaining a high-order interpolation. Moreover, the reuse of the dynamic stiffness matrices can be exploited based on the similarity of the cells. This procedure renders the approach very efficient. Examples show the scattering characteristics of different guided wave modes after interacting with inhomogeneities and discontinuities in a plate. T2 - DAGA 2023 CY - Hamburg, Germany DA - 06.03.2023 KW - SBFEM KW - Quadtree KW - Image-based models KW - Wave-defect interaction PY - 2023 AN - OPUS4-59661 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lozano Duarte, Daniel Hernando T1 - Octree Meshes for Ultrasonic Guided Waves: Mortar coupling combined with the Scaled Boundary Finite Element Method in Prismatic Structures N2 - Ultrasonic guided waves interacting with complex geometrical features are of high interest in the SHM field. For example, investigations into the extent to which a small change in defect geometry affects wave propagation have applications in Probability of Detection and defect reconstruction. These fields have to be supported by numerical tools aiming to retrieve accurate and reliable results and, thus, more realistic modeling. Due to the short wavelengths of ultrasonic waves and the relatively large domains in which the waves propagate, fine grid resolution for the entire domain is usually not possible due to limited computational resources. One solution is to partition the domain into different subdomains and use a specific, efficient approach for each subdomain. This contribution shows a combination of methods that aims to study these wave defect interactions in an elastic media. Firstly we introduce high-order 3D meshes that can resolve very fine geometrical details and are based on an Octree discretisation technique that employs special transition shape functions to resolve the hanging nodes that may appear due to the nature of the method. Afterward, the Octree mesh is embedded in a prismatic wave-guide based on the semi-analytical formulation of the SBFEM in 3D. To couple the different domains, we employ the mortar method, which enforces the continuity of the wave field across the internal boundaries of the domains. Examples show the power of the approach especially when it comes to parametric analysis. T2 - YIC23 CY - Porto, Portugal DA - 19.06.2023 KW - Octrees KW - Sbfem KW - Ultrasound KW - Mortar method PY - 2023 AN - OPUS4-59662 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 52, Heft 3 T3 - Amts- und Mitteilungsblatt der BAM - 3/2022 KW - Anerkennungen KW - Zulassungen KW - Richtlinien PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-558323 SN - 0340-7551 VL - 52 IS - 3 SP - 159 EP - 404 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-55832 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lüdicke, M. G. A1 - Hildebrandt, Jana A1 - Schindler, C. A1 - Sperling, R. A. A1 - Maskos, M. T1 - Automated QuantumDots Purification via Solid Phase Extraction N2 - The separation of colloidal nanocrystals from their original synthesis medium is an essential process step towards their application, however, the costs on a preparative scale are still a constraint. A new combination of approaches for the purification of hydrophobic Quantum Dots is presented, resulting in an efficient scalable process in regard to time and solvent consumption, using common laboratory equipment and low-cost materials. The procedure is based on a combination of solvent-induced adhesion and solid phase extraction. The platform allows the transition from manual handling towards automation, yielding an overall purification performance similar to one conventional batch precipitation/centrifugation step, which was investigated by thermogravimetry and gas chromatography. The distinct miscibility gaps between surfactants used as nanoparticle capping agents, original and extraction medium are clarified by their phase diagrams, which confirmed the outcome of the flow chemistry process. Furthermore, the solubility behavior of the Quantum Dots is put into context with the Hansen solubility parameters framework to reasonably decide upon appropriate solvent types. KW - Quantum Dots KW - Purification PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-559590 DO - https://doi.org/10.3390/nano12121983 SN - 2079-4991 VL - 12 IS - 12 PB - MDPI CY - Basel AN - OPUS4-55959 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yusenko, Kirill T1 - Reaction of high-entropy alloys with hydrogen under extreme conditions N2 - In the current study, we investigate an interaction under high-pressure high-temperature of single phase fcc-, hcp- and bcc-structured high-entropy alloys with hydrogen, carbon and nitrogen to obtain high-entropy hydrides, carbides and nitrides. Structural changes in high-entropy alloys upon compression and heating in the presence of these light elements are in the focus of our investigation. An easy route to high-entropy hydrides, carbides and nitrides will open new synthetic horizons in compositionally complex materials. Our study suggests that high-entropy alloys form high- entropy hydrides mainly with a composition close to M:H 1:1 ratio. Hydrides can be obtained under compression with hydrogen as a pressure compression medium or using hydrogen fluid as reactive agent. T2 - Intermetallics 2023 CY - Bad Staffelstein, Germany DA - 03.10.2023 KW - HEA PY - 2023 AN - OPUS4-58555 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lifka, S. A1 - Harsányi, K. A1 - Baumgartner, E. A1 - Pichler, L. A1 - Baiko, D. A1 - Wasmuth, Karsten A1 - Heitz, J. A1 - Meyer, M. A1 - Joel, A.-C. A1 - Bonse, Jörn A1 - Baumgartner, W. ED - Mail, M. T1 - Laser-processed antiadhesive bionic combs for handling nanofibers inspired by nanostructures on the legs of cribellate spiders N2 - Nanofibers are drawing the attention of engineers and scientists because their large surface-to-volume ratio is favorable for applications in medicine, filter technology, textile industry, lithium-air batteries, and optical sensors. However, when transferring nanofibers to a technical product in the form of a random network of fibers, referred to as nonwoven fabric, the stickiness of the freshly produced and thus fragile nanofiber nonwoven remains a problem. This is mainly because nanofibers strongly adhere to any surface because of van der Waals forces. In nature, there are animals that are actually able to efficiently produce, process, and handle nanofibers, namely cribellate spiders. For that, the spiders use the calamistrum, a comb-like structure of modified setae on the metatarsus of the hindmost (fourth) legs, to which the 10–30 nm thick silk nanofibers do not stick due to a special fingerprint-like surface nanostructure. In this work, we present a theoretical model of the interaction of linear nanofibers with a sinusoidally corrugated surface. This model allows for a prediction of the adhesive interaction and, thus, the design of a suitable surface structure to prevent sticking of an artificially nonwoven of nanofibers. According to the theoretical prediction, a technical analogon of the nanoripples was produced by ultrashort pulse laser processing on different technically relevant metal surfaces in the form of so-called laser-induced periodic surface structures (LIPSS). Subsequently, by means of a newly established peel-off test, the adhesion of an electrospun polyamide fiber-based nonwoven was quantified on such LIPSS-covered aluminium alloy, steel, and titanium alloy samples, as well as on polished (flat) control samples as reference and, additionally, on samples with randomly rough surfaces. The latter revealed that the adhesion of electrospun nanofiber nonwoven is significantly lowered on the nanostructured surfaces compared with the polished surfaces. KW - Laser-induced periodic surface structures (LIPSS) KW - Cribellate spiders KW - Calamistrum KW - Electrospinning KW - Nanofibers PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-561799 DO - https://doi.org/10.3762/bjnano.13.105 SN - 2190-4286 VL - 13 SP - 1268 EP - 1283 PB - Beilstein-Institut zur Förderung der Chemischen Wissenschaften CY - Frankfurt, M. AN - OPUS4-56179 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fritzsche, Sven A1 - Jaenisch, Gerd-Rüdiger A1 - Pavasaryte, Lina A1 - Funk, Alexander T1 - XCT and DLW: Synergies of Two Techniques at Sub-Micrometer Resolution N2 - Direct Laser Writing (DLW) and X-ray computed tomography (XCT) both offer unique possibilities in their respective fields. DLW produces full three-dimensional (3D) polymer structures on the microscale with resolutions below 100 nm. The fabricated structures can be analysed by XCT or X-ray microscopy (XRM), which incorporates additional X-ray lenses, in three dimensions down to a minimal basic spatial resolution of about 500 nm or 50 nm, respectively. In this work, two different DLW structures are analysed via XCT. Internal defects are detected and analysed for the purpose of quality control. Defects and structures with sizes down to 1.5 µm are successfully analysed. A 3D reconstruction and internal, hidden features of the fabricated structures are shown and discussed. In a first-of-its-kind study, we demonstrate the detectability of a single-voxel line inside a fabricated structure that would not be detectable with SEM or light microscopy. Furthermore, the direct fabrication on a PET substrate is shown to overcome the high X-ray absorbance of commonly used glass substrates. Attenuation spectra of SZ2080 and glass substrates are compared to a fabrication route direct on a 170 µm PET foil. The practical aspects of XCT measurements for DLW structures on different substrates will be discussed. KW - Non-destructive testing KW - Two-photon polymerization KW - X-ray microscopy KW - XCT KW - 2PP KW - Direct laser writing PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-560525 DO - https://doi.org/10.3390/app122010488 VL - 12 IS - 20 SP - 1 EP - 15 PB - MDPI CY - Basel AN - OPUS4-56052 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Babutzka, Martin A1 - Lehmann, Jens A1 - Burkert, Andreas T1 - Field exposure study under sheltered and open exposure conditions at different test sites in Germany: First‐year corrosion rate and atmospheric corrosivity N2 - The corrosivity of atmospheres in Europe has changed significantly in recent decades. For the Federal Republic of Germany, no current values for the corrosion rate based on 1‐year atmospheric exposure of standard specimens can be found in the scientific literature after 2000. This paper presents results from a field exposure study in the Berlin metropolitan area and Helgoland in 2016. Based on standard specimens, values for the corrosion rate and the corresponding atmospheric corrosivity category are determined for open exposure and indirect weathering in a ventilated enclosure as sheltering after 1 year of exposure. The results prove that determined corrosivity categories are material‐specific. Sheltered exposure is a typical atmospheric situation for many building components. It allows statements on the effect of the concentration of airborne substances on the corrosivity beyond the normative requirements. KW - Atmospheric corrosion KW - Corrosivity category KW - ISO 9223 KW - Mass loss KW - Atmosphärische Korrosion PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-565099 DO - https://doi.org/10.1002/maco.202213582 SN - 0947-5117 (print) SN - 1521-4176 (online) SP - 1 EP - 15 PB - Wiley-VCH GmbH CY - Weinheim AN - OPUS4-56509 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bonse, Jörn A1 - Krüger, Jörg T1 - Structuring of thin films by ultrashort laser pulses N2 - Modern life and global communication would not be possible without technologically tailored thin films; they are omnipresent in daily life applications. In most cases, the films are deposited entirely at the carrying substrates in a specific processing step of the device or sample. In some cases, however, removal or modification must be performed locally, i.e., site-controlled and material selective through an additional laser processing step. For that ultrashort laser pulses with durations in the femtosecond and picosecond range can provide unique advantages and capabilities in industrially scalable schemes. This article reviews the current state of the research and corresponding industrial transfer related to the structuring of thin films by ultrashort pulsed lasers. It focuses on the pertinent historic developments, reveals the relevant physical and chemical effects, explores the ultimate limits, and discusses selected industrial and scientific applications. KW - Thin films KW - Laser processing KW - Ultrashort lasers KW - Laser damage KW - Femtosecond laser ablation PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-565732 DO - https://doi.org/10.1007/s00339-022-06229-x SN - 0947-8396 SN - 1432-0630 VL - 129 IS - 1 SP - 1 EP - 38 PB - Springer CY - Berlin AN - OPUS4-56573 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bresch, Harald T1 - OECD Prüfrichtlinie 125 N2 - Diese Präsentation ist eine Einführung in die OECD TG 125 zur Bestimmung der Partikelgrößen von Nanomaterialien. Es wird auf die verchiedenen Probleme der Partikelgrößenbestimmung eingegangen wie z.B. verschiedene Oberflächenschichten, Äquivalenzdurchmesser und Verteilungsfunktionen. Gleichzeitig werden die neuen Begrifflichkeiten eingeführt, die in der TG 125 definiert neu werden. T2 - BAM Akademie Digitaler Info-Tag "Nano or not Nano" CY - Online meeting DA - 16.02.2023 KW - Nano KW - Partikel KW - Größe KW - Partikeldurchmesser KW - Äquivalenzdurchmesser PY - 2023 AN - OPUS4-58449 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bresch, Harald T1 - Differentielles Mobilitäts Analyse System (DMAS) N2 - Die Bestimmung der Nanopartikelgrößen- und -formverteilung nach OECD TG 125 mit einem Differentiellen Mobilitäts Analyse System (DMAS), auch bekannt als SMPS, wird vorgestellt: - Generelles Messprinzip - Welchen Durchmesser misst die Methode? - Welche Partikel kann diese Methode messen? - Welche Informationen kann diese Methode liefern? - Wo stößt die Methode an ihre Grenzen? - Implementierung und Datenauswertung, - Reporting. Anschließend wurde eine Q&A-Session für DMAS/SMPS organisiert. T2 - BAM Akademie Digitaler Info-Tag "Nano or not Nano" CY - Online meeting DA - 16.02.2023 KW - Partikel KW - Nanopartikel KW - SMPS KW - Größenbestimmung KW - DMAS PY - 2023 AN - OPUS4-58450 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Costache, F. A1 - Valette, S. A1 - Bonse, Jörn T1 - Editorial: Special Issue “Dynamics and Processes at Laser-Irradiated Surfaces—A Themed Issue in Honor of the 70th Birthday of Professor Jürgen Reif” N2 - The Special Issue “Dynamics and Processes at Laser-irradiated Surfaces” is dedicated to the 70th birthday of Jürgen Reif, retired full professor, former Chair of Experimental Physics II of the Faculty of Physics of the Brandenburg University of Technology Cottbus—Senftenberg in Germany. KW - Laser ablation KW - Laser-induced periodic surface structures (LIPSS) KW - Surface functionalization KW - Femtosecond laser PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-569482 DO - https://doi.org/10.3390/nano13030611 SN - 2079-4991 VL - 13 IS - 3 SP - 1 EP - 3 PB - MDPI CY - Basel AN - OPUS4-56948 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Cappella, Brunero A1 - Spaltmann, Dirk A1 - Gee, M. T1 - Editorial: Tribology and Atomic Force Microscopy - Towards Single Asperity Contact N2 - The concept behind this Research Topic (RT) was to collect works, in which Atomic Force Microscopy (AFM) techniques are employed to study tribological phenomena and to push the resolution of measurements towards single asperity contact. Thanks to the direct determination of sample height with sub-nanometer resolution and the possibility of measuring local friction, AFM can be employed after a tribotest to detect topography and friction changes at the nanometer scale. Recently, efforts are being expended to use AFM cantilevers as tribometers, i.e., as probes altering the volume of suitable samples, thereby measuring tip and/or sample wear and friction at the nano/microscale. Thus, single asperity contact, friction, and wear can be investigated. Since friction and wear at the macroscale are the result of asperities interactions, such experiments are of great importance for better understanding of tribological processes. KW - Nanotribology KW - Friction KW - Wear KW - Single asperity KW - AFM PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-571037 DO - https://doi.org/10.3389/fmech.2022.853934 SN - 2297-3079 VL - 8 SP - 1 EP - 2 PB - Frontiers Media CY - Lausanne AN - OPUS4-57103 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Einfluss der Oberflächennachbearbeitung auf die Korrosionsbeständigkeit von Schweißnähten N2 - Bedingung für den schadensfreien Einsatz nichtrostender Stähle ist die vollständige Ausbildung der Passivschicht. Voraussetzung dafür sind glatte, blanke, saubere Oberfläche, eine gleichmäßige Elementverteilung, wenig Ausscheidungen und Verunreinigungen. Eine mögliche Beeinflussung der Gefügeausbildung durch Warmumformung und durch die schweißtechnische Verarbeitung sind zu beachten. Anlauffarben müssen durch geeignete geeignete chemische bzw. mechanische Nachbehandlung entfernt werden. Eine ausreichende Nachbehandlung kann durch elektrochemische Prüfverfahren ebenso sichergestellt werden wie mittels der KorroPad-Prüfmethode. Letzte ist einfach und schnell in der Anwendung und ermöglicht es dem Verarbeiter, die Geeignetheit einer Nachbehandlung zu überprüfen. T2 - Fachtagung Edelstahl Rostfrei CY - Dresden, Germany DA - 19.10.2023 KW - Nichtrostender Stahl KW - Korrosionsverhalten KW - Schweißnaht KW - Nachbearbeitung KW - KorroPad Prüfverfahren PY - 2023 AN - OPUS4-58703 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Swaminathan, Srinivasan A1 - Kumar, S. A1 - Kranzmann, Axel A1 - Hesse, Rene A1 - Goldbeck, Hennig A1 - Fantin, Andrea T1 - Corrosion characteristics of 316L stainless steel in oxide-rich molten solar salt at 600◦C N2 - An attempt has been made in this work, to observe the influence on alloy aging by the sodium oxide (Na2O) in solar salt (60 wt% NaNO3 + 40 wt% KNO3). The accelerated aging was established by adding Na2O (0.005, 0.07, 0.135 and 0.2 wt%) to the solar salt and their effect on corrosion of 316L stainless steel (SS) at 600 ◦C in that oxide-rich solar salts for 168 h in synthetic air was investigated. Corrosion is significantly more in oxide-rich solar salt compared to pure solar salt. Strikingly, the oxide scale-base metal interface is wavy in solar salt containing 0.005 % Na2O clearly shows the oxide addition to salt melt influences Cr-rich inner oxide layer formation and its selective dissolution at early stage that leads to non-uniform corrosion. Interestingly, with increase of Na2O to 0.07 %, steel corrosion proceeded uniformly by accelerated disintegration of Cr-rich inner layer and subsequent dissolution. Severe scale spallation and weight loss in nitrate melt containing 0.2 % Na2O fostering more rapid corrosion, alarming that substantial tolerance of oxide content in solar salt is ≥ 0.135 % for an acceptable corrosion of 316L SS. Despite preferential dissolution of Cr and scale degradation/spallation with increased oxide content in solar salt, the corrosion layer in all cases comprised of sodium ferrite, and Cr-rich Cr-Fe mixed oxides with the Ni enrichment at the scale-metal interface. Competing processes between oxide scale growth, degradation and dissolution or even spallation has been discussed with an emphasis of Na2O addition to solar salt. KW - Molten salt corrosion KW - Solar salt KW - Thermal energy storage KW - Stainless steel KW - Concentrating solar power PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-610819 DO - https://doi.org/10.1016/j.solmat.2024.113176 VL - 278 SP - 1 EP - 13 PB - Elsevier B.V. AN - OPUS4-61081 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Sprechen wir über Korrosion - aber richtig! N2 - Die Korrosion in ihren zahlreichen Erscheinungsformen beschäftigt Fachleute und Laien. Um-so wichtiger ist es, die einzelnen Phänomene korrekt und eindeutig zu benennen. Nur so kann man eine saubere Beschreibung der Korrosionsvorgänge erreichen und damit in der wörtlichen und schriftlichen Kommunikation richtig verstanden werden. An zahlreichen Beispielen wird der richtige und normgemäße Sprachgebrauch beschrieben. T2 - Korrosionsschutz in der maritimen Technik CY - Hamburg, Germany DA - 29.01.2020 KW - Korrosion KW - Nomenklatur PY - 2020 SN - 978-3-935406-72-7 SP - 7 EP - 11 AN - OPUS4-50327 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe T1 - Materials testing using centrifuge technology a journey through time from 2004 to 2024 N2 - This presentation provides an overview of materials testing using centrifuge technology in the period from 2004 to 2024. The development, the proof of concept, the functional principle, various operating modes as well as applications and examples are shown. T2 - ICDAMT 2024 CY - Berlin, Germany DA - 10.06.2024 KW - Centrifuge technology KW - Materials testing KW - Centrifugal adhesion testing KW - Tensile and cmpressive stress testing PY - 2024 AN - OPUS4-60541 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hertwig, Andreas T1 - On the use of spectroscopic imaging ellipsometry for quantification and characterisation of defects in thin films for power electronics N2 - Compound semiconductors (CS) are promising materials for the development of high-power electrical applications. They have low losses, can withstand high temperatures and can operate at very high voltages and currents. This makes them a key technology for the electrification of many high energy applications, especially electromobility and HVDC power lines. The challenge with CS technology is that most of the process technology has to be developed anew to the high standards required by electronic applications. Today, compound semiconductors can be produced in thin layers on top of substrates fabricated from classical crystal growth processes that are already well established. A promising method for this is metal organic vapour phase epitaxy (MOVPE). With this method, many different compounds with semiconducting properties can be synthesized. Additionally, this process technology is a direct thin layer deposition method. Therefore, complex multilayer systems can be generated directly by the deposition process and without the need of doping after growing. There are a number of critical defects that can originate from the deposition process of these thin film devices. Within this project, we intend to develop new correlative imaging and analysis techniques to determine defect types, to quantify defect size and number density, as well as to characterise defects for process optimisation. We report here on the use of spectroscopic ellipsometry and imaging ellipsometry to investigate defects in several different compound semiconductor materials used in high-power electronic devices. The materials we investigated are β-Ga2O3, SiC, GaN, AlN, and AlGaN materials as well as oxidised SiC surfaces. All of these materials have their typical defects and require optimised measurement and analysis schemes for reliable detection and analysis. Spectroscopic ellipsometry is a highly sensitive method for determining the thicknesses and dielectric function of thin layers, yielding potentially a high number of microscopic properties. The combined method between ellipsometry and optical microscopy is called imaging ellipsometry and is especially powerful for the large amount of data it produces. We have analysed defects in SiC- and AlN-based thin film semiconductors as well as characterised the properties of different types of SiO2 layers created on top of SiC monocrystals. We developed ellipsometric models for the data analysis of the different semiconductor materials. If the defects have geometric features, it is useful to combine the ellipsometric analysis with topometry method like interference microscopy and scanning probe microscopy. We have successfully characterised function-critical defects in MOVPE SiC layers and correlated the findings with topography from WLIM measurements. We have developed an imaging ellipsometric measurement methodology that allows to estimate the relative defect area on a surface by a statistical raw data analysis. T2 - EMRS Spring Meeting 2024 - ALTECH 2024 CY - Strasbourg, France DA - 27.05.2024 KW - compound semiconductors KW - Ellipsometry KW - Layer Materials KW - Defect Analysis PY - 2024 AN - OPUS4-61005 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kempf, A. A1 - Hilgenberg, Kai T1 - Einfluss der Porosität auf die Duktilitätseigenschaften von additiv gefertigtem AlSi10Mg N2 - Die Werkstoffeigenschaften im selektiven Laserstrahlschmelz-Verfahren hergestellter Bauteile werden von einer Vielzahl technologischer Parameter beeinflusst, sodass sich die Fertigungsgüte verschiedener Anlagen voneinander unterscheiden kann. Vor diesem Hintergrund wurde in der vorliegenden Arbeit untersucht, inwiefern sich durch verschiedene nachgelagerte Wärmebehandlungen die Mikrostruktur und die quasistatischen Festigkeitseigenschaften von Proben aus der Aluminiumlegierung AlSi10Mg, die mit verschiedenen Anlagen, Pulvern, Belichtungsstrategien und Prozessparametern gefertigt wurden, harmonisieren lassen. Die Versuche zeigten u.a., dass die erheblichen Festigkeitsunterschiede im Ausgangszustand unabhängig von der angewendeten Wärmebehandlungsroute aufgehoben wurden. Dennoch wurden signifikante Unterschiede in der Duktilität ermittelt. Anhand umfangreicher Bruchflächenanalysen konnte nachgewiesen werden, dass die in der Bruchfläche ermittelte Porosität eine lineare Korrelation zu der Bruchdehnung aufwies. T2 - 5. Tagung des Arbeitskreises Additiv gefertigte Bauteile und Strukturen CY - Online Meeting DA - 04.11.2020 KW - Wärmebehandlung KW - Additive Fertigung KW - Laser powder bed fusion KW - AlSi10Mg KW - Ringversuch PY - 2020 SN - 2509-8772 VL - 405 SP - 93 EP - 104 AN - OPUS4-51657 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hofmann, Detlef A1 - Basedau, Frank A1 - Heidenreich, F. A1 - Herten, M. T1 - Verwendung faseroptischer Messtechnik im Zuge wiederholter Eignungsprüfungen an Verpressankern N2 - Im Rahmen des Ausbaus des Dortmund-Ems-Kanals wurden an der Schleuse Gleesen Forschungsanker installiert, die Rückschlüsse auf das Tragverhalten in Folge des chemischen Angriffs kalklösender Kohlensäure geben sollen. Die Forschungsanker werden seit der Erstellung im Jahr 2017 mit verteilter faseroptischer Sensorik während der jährlichen Eignungsprüfungen untersucht. Die Ergebnisse der Jahre 2017 bis 2019 werden im Folgenden dargestellt. T2 - Messen in der Geotechnik 2020 CY - Braunschweig, Germany DA - 20.02.2020 KW - Faseroptische Sensorik KW - Rayleigh Rückstreuung KW - Verpressanker KW - Chemischer Angriff KW - Rissbildung PY - 2020 SN - 978-3-948141-02-8 DO - https://doi.org/10.24355/dbbs.084-201912181435-0 IS - 110 SP - 297 EP - 323 AN - OPUS4-51687 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tian, H. A1 - Voigt, Marieke A1 - Lehmann, C. A1 - Meng, Birgit A1 - Stephan, D. ED - Middendorf, B. ED - Fehling, E. T1 - Composition and microstructure stability of cement compound under cyclic hydrothermal condition N2 - There have been many researches focused on the performance improvement of ultra-high performance concrete (UHPC) by autoclaving treatment. The goal of autoclaving is to increase the pozzolanic reaction, and to densify the cement stone and the transition zone which originates from the incorporation of supplementary cementitious materials (SCMs), such as silica fume, fly ash and blast furnace slag. Due to the superior properties, UHPC can also be utilized under high mechanical load and aggressive condition, for example, the fabrication of water tanks for thermal storage which is of great significance for saving energy and reducing CO2 emission. It is known that mineral stability of the hydration products of an inorganic binder is highly related to the temperature and pressure of the environment. A certain stable composition at room temperature, however, may undergo a phase transformation at high temperature and the performance decrease under this severe condition will generally be more severe. In this way, the rationale behind this deterioration under long-term hydrothermal condition involving many cycles and long duration has to be clarified, and then appropriate optimizing methods will be performed in order to obtain a kind of construction with high durability under aggressive environment. For this purpose, different types and amounts of SCMs are introduced into the standard mixture of UHPC and the phase compositions after autoclaving at 200 °C and 15.5 bar are determined by combined X-ray diffraction and scanning electron microscope. Mercury intrusion porosimeter is used to characterise the microstructure of the samples. In order to establish the relationship between microstructure and macroscopic properties, compressive and flexural strength are also investigated. T2 - HiPerMat 2020 CY - Kassel, Germany DA - 11.03.2020 KW - Hydrothermal treatment KW - UHPC KW - Composition PY - 2020 SN - 978-3-7376-0828-2 VL - 23 SP - 87 EP - 88 PB - Kassel University Press CY - Kassel AN - OPUS4-52375 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - INPR A1 - Kalady, Mohammed Fayis A1 - Schultz, Johannes A1 - Weinel, Kristina A1 - Wolf, Daniel A1 - Lubk, Axel T1 - Localization of Hybridized Surface Plasmon Modes on Random Gold Nanoparticle Assemblies N2 - Assemblies of plasmonic nanoparticles (NPs) support hybridized modes of localized surface plasmons (LSPs), which delocalize in geometrically well-ordered arrangements. Here, the hybridization behavior of LSPs in geometrically completely disordered arrangements of Au NPs fabricated by an e-beam synthesis method is studied. Employing electron energy loss spectroscopy in a scanning transmission electron microscope in combination with numerical simulations, the disorder-driven spatial and spectral localization of the coupled LSP modes that depend on the NP thickness is revealed. Below 0.4nm sample thickness (flat NPs), localization increases towards higher hybridized LSP mode energies. In comparison, above 10nm thickness, a decrease of localization (an increase of delocalization) with higher mode energies is observed. In the intermediate thickness regime, a transition of the energy dependence of the localization between the two limiting cases, exhibiting a transition mode energy with minimal localization, is observed. This behavior is mainly driven by the energy and thickness dependence of the polarizability of the individual NPs. KW - Plasmonics KW - Electron-Energy Loss Spectroscopy KW - Discrete Dipole Approximation KW - Nanoparticles PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-618323 DO - https://doi.org/10.48550/arXiv.2410.10514 SP - 1 EP - 8 PB - Cornell University CY - Ithaca, NY AN - OPUS4-61832 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lauhoff, Christian A1 - Degener, Sebastian A1 - Bolender, Artjom A1 - Liehr, Alexander A1 - Hübner, Leoni A1 - Frenck, Johanna-Maria A1 - Molotnikov, Andrey A1 - Niendorf, Thomas T1 - In Situ Synchrotron Diffraction Assessment of Reversibility of the Martensitic Transformation in Single-Crystalline Co–Ni–Ga Shape Memory Alloy Under Torsion N2 - AbstractHeusler-type Co–Ni–Ga shape memory alloys attracted significant attention due to their excellent functional properties in single-crystalline state under both compressive and tensile loading. The present study investigates the superelastic deformation behavior under torsion. Using a newly installed torsion testing setup, in situ synchrotron diffraction was carried out on single-crystalline material in order to investigate the martensitic phase transformation. Incremental deformation experiments reveal a fully reversible martensitic transformation under torsional loading at room temperature, leading to excellent strain recovery after deformation to 6.5% shear strain. Furthermore, relevant aspects towards the analysis of powder diffraction data obtained for single-crystalline material in transmission mode under torsional loading are presented and critically discussed. KW - Shape memory alloy KW - Pseudoelasticity KW - Martensitic transformation KW - Synchrotron diffraction KW - In situ testing KW - Torsion PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-621872 DO - https://doi.org/10.1007/s40830-024-00496-8 VL - 10 SP - 326 EP - 333 PB - Springer Science and Business Media LLC AN - OPUS4-62187 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhang, Runze A1 - Sur, Debashish A1 - Li, Kangming A1 - Witt, Julia A1 - Black, Robert A1 - Whittingham, Alexander A1 - Scully, John R. A1 - Hattrick-Simpers, Jason T1 - Bayesian assessment of commonly used equivalent circuit models for corrosion analysis in electrochemical impedance spectroscopy N2 - Electrochemical Impedance Spectroscopy (EIS) is a crucial technique for assessing corrosion of metallic materials. The analysis of EIS hinges on the selection of an appropriate equivalent circuit model (ECM) that accurately characterizes the system under study. In this work, we systematically examined the applicability of three commonly used ECMs across several typical material degradation scenarios. By applying Bayesian Inference to simulated corrosion EIS data, we assessed the suitability of these ECMs under different corrosion conditions and identified regions where the EIS data lacks sufficient information to statistically substantiate the ECM structure. Additionally, we posit that the traditional approach to EIS analysis, which often requires measurements to very low frequencies, might not be always necessary to correctly model the appropriate ECM. Our study assesses the impact of omitting data from low to medium-frequency ranges on inference results and reveals that a significant portion of low-frequency measurements can be excluded without substantially compromising the accuracy of extracting system parameters. Further, we propose simple checks to the posterior distributions of the ECM components and posterior predictions, which can be used to quantitatively evaluate the suitability of a particular ECM and the minimum frequency required to be measured. This framework points to a pathway for expediting EIS acquisition by intelligently reducing low-frequency data collection and permitting on-the-fly EIS measurements. KW - Electrochemical Impedance Spectroscopy (EIS) KW - MAPz@BAM KW - Bayesian Inference KW - Corrosion PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-623392 DO - https://doi.org/10.1038/s41529-024-00537-8 VL - 8 SP - 120 PB - Springer Materials AN - OPUS4-62339 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Anforderungen an den Einsatz von Metallen im Trinkwasser N2 - Die Trinkwasserverordnung gibt regulatorische Vorgaben zum Werkstoffeinsatz. Daneben existieren normative Hinweise zur Beständigkeit der Werkstoffe. Das Zusammenspiel der unterschiedlichen Vorgaben wird dargestellt und diskutiert T2 - Korrosionsverhalten bleifreier Kupfer-Zink-Legierungen im Kontakt mit Trinkwasser CY - Dresden, Germany DA - 11.10.2022 KW - Korrosion KW - Trinkwasser KW - Hygiene KW - Werkstoffe PY - 2022 AN - OPUS4-55982 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eisenbart, M. T1 - KupferDigital – Datenökosystem für die digitale Materialentwicklung auf Basis Ontologie-basierter digitaler Repräsentationen von Kupfer und Kupferlegierungen N2 - Kern des Projektes KupferDigital ist es, einen Demonstrator für ein digitales Datenökosystem zu erstellen, der der Digitalisierung der Materialforschung und der metallverarbeitenden Industrie als zukunftsfähige Plattform zur Verfügung stehen soll. Das Projekt KupferDigital entwickelt Methoden und Konzepte, um den Lebenszyklus am Beispiel von Kupfer – von der Erzgewinnung bis zum Recycling – digital zu erfassen. Grundlage ist die Entwicklung sogenannter Ontologien. Diese können als eine Art Wissensnetz verstanden werden. Sie dienen als gemeinsame Standards für die Beschreibung von Werkstoffen und technischen Vorgängen. Sie helfen bei der digitalen Erfassung von Prozessschritten sowie von Materialeigenschaften. Parallel dazu werden Konzepte für Datenstrukturen, die Speicherung und den Austausch von Werkstoffdaten über neu zu definierende Schnittstellen erarbeitet. Über die Bereitstellung digitalisierter Lebenszyklen von Kupfer wird die Industrie bei der Pro-duktentwicklung befähigt, neue Werkstoffentwicklungen frühzeitig zu bewerten, beispielsweise unter dem Gesichtspunkt der Nachhaltigkeit. Kupfer kommt hier eine aktuelle Bedeutung zu, weil es für die digitale Transformation sowie die Energie- und Mobilitätswende von fundamentaler Bedeutung ist und somit von hohem gesellschaftlichem Wert. Die Projektziele sind sowohl auf weitere metallische Struktur- und Funktionswerkstoffe als auch auf andere Industriebereiche übertragbar. Die Projektergebnisse werden im Rahmen der Aktivitäten der Innovationsplattform MaterialDigital allen Interessierten zur Verfügung gestellt. T2 - MatFo2022 „Vom Material zur Innovation: Digital, Neutral, Vital“ CY - Online meeting DA - 14.11.2022 KW - Kupfer KW - Datenökosystem KW - Materialentwicklung KW - Ontologie PY - 2022 AN - OPUS4-56405 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hahn, Marc Benjamin T1 - What can we learn from polymer degradation by radiation? N2 - It is discussed what can be learned from polymer degradation, especially of biopolymers such as DNA and proteins. Synergetci effects of combining methods for structural and chemical analysis as well as Monte-Carlo simulations are presented. T2 - Material Strategy CY - Beelitz, Germany DA - 12.10.2022 KW - Polymer KW - Polymer degradation KW - DNA KW - Protein KW - XPS KW - ESEM KW - Raman KW - MCS KW - Monte-Carlo Simulations PY - 2022 AN - OPUS4-56123 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 53, Heft 1 T3 - Amts- und Mitteilungsblatt der BAM - 1/2023 KW - Anerkennungen KW - Zulassungen KW - Richtlinien PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-574038 SN - 0340-7551 VL - 53 IS - 1 SP - 1 EP - 340 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-57403 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wolff, M. A1 - Wonneberger, R. A1 - Freiberg, K.E. A1 - Hertwig, Andreas A1 - Bonse, Jörn A1 - Giebeler, L. A1 - Koitzsch, A. A1 - Kunz, C. A1 - Weber, H. A1 - Hufenbach, J.K. A1 - Müller, F.A. A1 - Gräf, S. T1 - Formation of laser-induced periodic surface structures on Zr-based bulk metallic glasses with different chemical composition N2 - Bulk metallic glasses (BMG) are amorphous metal alloys known for their unique physical and mechanical properties. In the present study, the formation of femtosecond (fs) laser-induced periodic surface structures (LIPSS) on the Zr-based BMGs Zr46Cu46Al8, Zr61Cu25Al12Ti2, Zr52.5Cu17.9Al10Ni14.6Ti5 (Vit105) and Zr57Cu15.4Al10Ni12.6Nb5 (Vit106) was investigated as a function of their different chemical composition. For this purpose, LIPSS were generated on the sample surfaces in an air environment by fs-laser irradiation (λ = 1025 nm, τ = 300 fs, frep = 100 kHz). The surface topography was characterized by scanning electron microscopy and atomic force microscopy. Moreover, the impact of LIPSS formation on the structure and chemical surface composition was analyzed before and after fs-laser irradiation by X-ray diffraction and X-ray photoelectron spectroscopy as well as by transmission electron microscopy in combination with energy dispersive X-ray spectroscopy. Despite the different chemical composition of the investigated BMGs, the fs-laser irradiation resulted in almost similar properties of the generated LIPSS patterns. In the case of Zr61Cu25Al12Ti2, Vit105 and Vit106, the surface analysis revealed the preservation of the amorphous state of the materials during fs-laser irradiation. The study demonstrated the presence of a native oxide layer on all pristine BMGs. In addition, fs-laser irradiation results in the formation of laser-induced oxide layers of larger thickness consisting of an amorphous ZrAlCu-oxide. The precise laser-structuring of BMG surfaces on the nanoscale provides a versatile alternative to thermoplastic forming of BMG surfaces and is of particular interest for the engineering of functional material surfaces. KW - Bulk metallic glasses KW - Femtosecond laser KW - Laser-induced periodic surface structures (LIPSS) KW - Chemical analysis KW - Oxidation PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-581799 DO - https://doi.org/10.1016/j.surfin.2023.103305 SN - 2468-0230 VL - 42 SP - 1 EP - 11 PB - Elsevier B.V. AN - OPUS4-58179 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 53, Heft 3 T3 - Amts- und Mitteilungsblatt der BAM - 3/2023 KW - Anerkennungen KW - Zulassungen KW - Richtlinien PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-585302 SN - 0340-7551 VL - 53 IS - 3 SP - 463 EP - 516 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-58530 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Helmholtz-AK "Bau wissenschaftlicher Geräte" - Neues aus der BAM / Fachbereich 9.2 N2 - In dieser Präsentation werden die neuesten Herausforderungen und der Stand des Fachbereiches 9.2 für die Mitarbeit im AK des HGF "Bau wissenschaftlicher Geräte" dargestellt. T2 - Helmholtz-Arbeitskreis "Bau wissenschaftlicher Geräte", 18. Jahrestagung CY - Berlin, Germany DA - 10.05.2023 KW - Werkstatt KW - Erneuerbare Energien PY - 2023 AN - OPUS4-59262 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Krauklis, A. E. A1 - Starovka, O. A1 - Gibhardt, D. A1 - Aouissi, H. A. A1 - Burlakovs, J. A1 - Sabalina, A. A1 - Fiedler, Bodo A1 - Kalinka, Gerhard T1 - Reversible and irreversible effects on the epoxy GFRP fiber-matrix interphase due to hydrothermal aging N2 - Epoxy R-Glass Fiber-Reinforced Polymer (GFRP) composite plates were hydrothermally aged at 60 ◦C for 23, 75, and 133 days. The water content reached 0.97 wt%, 1.45 wt% and 1.63 wt%, respectively. The studied GFRP matrix was inert to hydrolysis or chain scission, allowing for investigation of irreversible changes in the fiber-matrix interphase due to hydrothermal aging upon re-drying. During each period, a subset of the specimens was removed from the water bath and dried in a chamber. The weight loss upon drying was explained with epoxy leaching (impurities), sizing-rich interphase hydrolysis, glass fiber surface hydrolysis, accumulated degradation products escaping, and water changing state from bound to free. The influence of hydrothermal aging on the fiber-matrix interfacial properties was investigated. Lower interfacial strength of hydrothermally aged (wet) samples was attributed to plasticization of the epoxy, plasticization and degradation of the sizing-rich interphase (including formation of hydrolytic flaws), and hydrolytic degradation of the glass fiber surface. The kinetics of epoxy-compatible epoxysilane W2020 sizing-rich interphase hydrolysis provided an estimate of ca. 1.49%, 4.80%, and 8.49% of the total composite interphase degraded after 23, 75, and 133 days, respectively. At these conditions, the interface lost 39%, 48%, and 51% of its strength. Upon re-drying the specimens, a significant part of the interfacial strength was regained. Furthermore, an upward trend was observed, being 13%, 10% and 3% strength, respectively; thus, indicating a possibility of partial recovery of properties. KW - GFRP KW - Hydrothermal Ageging KW - Interphase KW - Water Diffusion KW - Desorption KW - Interfacial Strength PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-581554 DO - https://doi.org/10.1016/j.jcomc.2023.100395 SN - 2666-6820 VL - 12 SP - 1 EP - 9 PB - Elsevier B.V. CY - Amsterdam, Niederlande AN - OPUS4-58155 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 53, Heft 4 T3 - Amts- und Mitteilungsblatt der BAM - 4/2023 KW - Anerkennungen KW - Zulassungen PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-592823 SN - 0340-7551 VL - 53 IS - 4 SP - 517 EP - 540 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-59282 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weise, Frank T1 - AKR unter kombinierten Einwirkungen - Rissbildungs- und Transportmechanismen N2 - Die vorstehend dargestellten Untersuchungen lassen sich wie folgt zusammenfassen: • Mit dem für die mechanische Vorschädigung entwickelten Versuchsstand und gewählten Prüfregime können die für die ermüdungsinduzierte Schadensevolution typische stabilisierende und stabile Phase in der auf Zug beanspruchten Betonrandzone gut abgebildet werden. So wurde dort zum Beispiel, ausgehend von dem hier gewählten praxisnahen Belastungsregime, mit Ultraschall in der Ruhephase durch das Trockenschwingen ein maximaler Abfall des relativen dynamischen E-Moduls von ca. 8 - 10 % ermittelt. • Mit aufbauenden kapillaren Aufsaugversuchen wurde gezeigt, dass die erzeugte Betondegradation zu einer moderaten Erhöhung der Aufnahme des Prüfmediums führt. • Zur Bewertung der Auswirkungen einer alleinigen Vorschädigung (Trockenschwingen) auf die schädigende AKR mittels Performance-Prüfung ist die Klimawechsellagerung aufgrund der einseitigen Tausalzbeaufschlagung am besten geeignet. Die hier ermittelten Dehnungsverläufe lassen auf einen moderaten Einfluss der mechanischen Vorschädigung auf die AKR schließen. • Die zusätzlich im Kontext der Nasschwingversuche durchgeführten 60°C Betonversuche zeigen, dass die zyklische Beanspruchung vor und nach dem Aufbringen der Tausalzlösung die schädigende AKR gleichfalls moderat erhöht. In derzeit laufenden ergänzenden Untersuchungen wird der separate Einfluss der ermüdungsinduzierten Rissbildung auf die schädigende AKR an homogen, stärker geschädigten Prüfkörpern mit einem hohen inneren AKR-Schädigungspotenzial im 60°C Betonversuch grundhaft analysiert. Zusätzlich wird gegenwärtig der Einfluss der degradierten Betonrandzone auf die Dehnungsverteilung an großformatigen Prüfkörpern über die Höhe im 40°C Betonversuch vertiefend für die makroskopische Modellierung untersucht. T2 - 20. Internationale Baustofftagung ibausil CY - Weimar, Germany DA - 12.09.2018 KW - Betonfahrbahndecke KW - Alkali-Kieselsäure-Reaktion KW - Tausalz KW - LIBS KW - MRFA KW - Nasschemie KW - ZfP PY - 2018 AN - OPUS4-46189 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Munsch, Sarah Mandy T1 - 1H NMR Relaxometry: A Reliable Tool for Predicting Durability Properties? N2 - Resistance to carbonation and chloride migration are critical durability properties in cementitious construction materials. The ingress of CO2 and chlorides can lead to concrete deterioration and reinforcement corrosion, underscoring the importance of ensuring high resistance to these durability-reducing factors. Traditional methods, such as determinating the carbonation coefficient using standard procedures, are time-consuming and resource-intensive. These tests typically require 42 days of preconditioning, followed by 70 days before the final results can be determined using a phenolphthalein test, for a total duration of 112 days. In addition, some test chambers can only accommodate four samples at a time. In this study, we investigate whether 1H NMR relaxometry can effectively predict not only the carbonation resistance, KAC,3%, but also the chloride migration coefficient, DRCM, and the compressive strength, fc, of concrete, providing a method that could potentially streamline and accelerate the material development process by directing us quickly to potentially well-suited formulations. We performed measurements on non-carbonated fully saturated concrete and mortar samples at 28, 56, and 92 days using the NMR tomograph at BAM (8.9 MHz). Notably, the NMR measurements taken at 28 days showed no significant differences, suggesting that this timeframe is sufficient for meaningful results. The samples analyzed were drill cores, each 70 mm in diameter and approximately 120 mm in height. The NMR features we focused on included the initial amplitude E0, the x and y values of the dominant T2 relaxation time, and the logarithmic mean of the T2 relaxation time distribution. Another key feature was the surface relaxivity, which was determined by comparing the NMR curves with results from mercury intrusion porosimetry. We examined the correlation of these NMR features with the aforementioned durability properties, which were determined in a laboratory on sister samples using standard procedures. No chloride migration tests were performed on the mortar samples, and the carbonation procedure was carried out unter atmospheric conditions. The preliminary results show that the correlation factors for the NMR features with the carbonation coefficients of concrete were particularly remarkable. The strongest correlations were observed for the dominant relaxation time and the logarithmic mean, with values approaching 1. The preliminary results also indicate that there are high correlations between the compressive strength and amplitude-related features. In contrast, no strong correlations are observed for the DRCM. Although the results related to the mortar samples are still being analyzed, these initial correlations suggest that 1H NMR relaxometry could be a valuable tool for early assessment of material properties. Furthermore, the rapid and non-destructive nature of NMR measurements, requiring only a few minutes per sample, suggests that this technique has the potential to significantly accelerate the process of evaluating durability properties in cementitious materials. This capability also paves the way for the use of NMR features as input for AI-driven predictive models. T2 - Magnetic Resonance in Porous Media 2024 CY - Tromso, Norway DA - 26.08.2024 KW - Nuclear magnetic resonance KW - SLAMD KW - Carbonation KW - Durability PY - 2024 AN - OPUS4-61058 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schwettmann, K. A1 - Stephan, D. A1 - Nytus, N. A1 - Radenberg, M. A1 - Weigel, Sandra T1 - Post carbon road - The endless cycle of bitumen reuse N2 - In Germany, the reuse of asphalt has a long tradition. Since the 1980s, the reclaimed asphalt has been recycled achieving a reuse rate of around 90% and thus a very high value in the last years. In the future, instead of the amount, the quality of the reclaimed asphalt will be more important because the recycled asphalt will be reused again and again. Thus, these asphalt mixes are in the second or even third cycle of reuse. Concerning this situation, the question arises if asphalt can be reused several times without any loss in quality. An important factor affecting the asphalt quality is the binder bitumen. During the production, construction and service life, the ageing of this binder occurs causing a hardening of the bitumen. To compensate this hardening, additives for the reclaimed asphalt in terms of rejuvenation agents (rejuvenators) gain in importance. With these rejuvenators, the physical properties of bitumen can be modified e.g. the hardness and the stiffness reduced. However, the mechanism of the rejuvenation agents and the effects of the bitumen chemistry are largely unknown because the composition of the products varies very strongly. But with growing knowledge about these mechanisms and effects of the rejuvenation agents, the chemical composition and thus the physical and ageing behavior of bitumen can be targeted modified by the use of suitable rejuvenators. In this work, the actual results of the project Postcarbone road should be presented including investigations about the chemical and physical mechanisms as well as the efficiency of different rejuvenators. Further, a model for the cyclic reuse of bitumen should be developed. Based on this model, the choice of a suitable rejuvenation agent for the considered bitumen or rather asphalt should be possible. The project Postcarbone road (392670763) is funded by the German Research Foundation (DFG). T2 - 7th Eurasphalt and Eurobitume Comgress CY - Online meeting DA - 15.06.2021 KW - Bitumen KW - Multiple ageing and rejuvenation KW - Conventional testing KW - DSR KW - BBR KW - FTIR KW - Asphaltene content KW - Column chromatography PY - 2021 SP - 1 EP - 14 AN - OPUS4-53490 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Munsch, Sarah Mandy T1 - Study on the predictability of carbonation resistance of cementitous materials based on nmr features and the use of slamd N2 - This study explores the acceleration of material design in the concrete industry, focusing on improving carbonation resistance, a key factor in the durability of concrete structures. Traditional tests for carbonation resistance are lengthy, but with the construction industry aiming for sustainable production, finding a balance between carbonation resistance and CO2 footprint is crucial. Our research employs two innovative methods: 1. Applying the Sequential Learning App for Materials Discovery (SLAMD), an AI materials design framework, to an extensive dataset of real-world concrete compositions to selectively test materials that meet market demands: maximum durability, optimal eco-durability, and the best cost-durability trade-off. 2. Investigating 1H Nuclear Magnetic Resonance (NMR) relaxometry as a quick alternative for characterizing carbonation behavior, as it saves time compared to traditional tests and assesses the complete material's pore space. Specific NMR features are then integrated into the material design model, with the model's performance compared against traditional approaches. The results of our study are compelling, demonstrating that materials can be precisely tailored to meet specific requirements with minimal data points. This marks a significant stride in the concrete industry, indicating that NMR-based, low-fidelity surrogate characterizations, combined with a focused, data-driven design approach, can substantially accelerate the development of durable, sustainable concrete mixtures. T2 - Rilem Spring Convention & Conference CY - Milan, Italy DA - 10.04.2024 KW - Nuclear magnetic resonance KW - Carbonation resistance KW - Cement and concrete KW - SLAMD app KW - Predictability PY - 2024 AN - OPUS4-60000 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weise, Frank A1 - Müller, U. A1 - Hüsken, Götz A1 - Gardei, Andre T1 - Begutachtung Berliner Tuffsteinfassaden - Turmruine der Kaiser-Wilhelm-Gedächtniskirche und Charlottenburger Tor N2 - Am Ende des 19. und zu Beginn des 20. Jahrhunderts wurden auch in Berlin vermehrt Bauwerke mit einer Fassadenverblendung aus Eifeler Tuffsteinen errichtet. Die Eifeler Tuffsteine zeichnen sich aufgrund ihrer hohen Porosität einerseits durch eine gute Verarbeitbarkeit aus. Andererseits sind sie nur schwach gebunden und besitzen deshalb eine geringe Verwitterungsbeständigkeit. T2 - Workshop Kulturguterhaltung - Vom Dampfkessel zu Nanomaterialien CY - Berlin, Germany DA - 17.11.2021 KW - Fassade KW - Tuffstein KW - Schalenbildung PY - 2021 SN - 2567-1251 VL - 3 SP - 107 EP - 123 PB - Druckerei G. Bohm CY - Berlin AN - OPUS4-54461 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weise, Frank A1 - Krütt, Enno A1 - Meng, Birgit T1 - AKR unter kombinierten Einwirkungen - Rissbildungs- und Transportmechanismen N2 - Die vorstehend dargestellten Untersuchungen lassen sich wie folgt zusammenfassen: • Mit dem für die mechanische Vorschädigung entwickelten Versuchsstand und gewählten Prüfregime können die für die ermüdungsinduzierte Schadensevolution typische stabilisierende und stabile Phase in der auf Zug beanspruchten Betonrandzone gut abgebildet werden. So wurde dort zum Beispiel, ausgehend von dem hier gewählten praxisnahen Belastungsregime, mit Ultraschall in der Ruhephase durch das Trockenschwingen ein maximaler Abfall des relativen dynamischen E-Moduls von ca. 8 - 10 % ermittelt. • Mit aufbauenden kapillaren Aufsaugversuchen wurde gezeigt, dass die erzeugte Betondegradation zu einer moderaten Erhöhung der Aufnahme des Prüfmediums führt. • Zur Bewertung der Auswirkungen einer alleinigen Vorschädigung (Trockenschwingen) auf die schädigende AKR mittels Performance-Prüfung ist die Klimawechsellagerung aufgrund der einseitigen Tausalzbeaufschlagung am besten geeignet. Die hier ermittelten Dehnungsverläufe lassen auf einen moderaten Einfluss der mechanischen Vorschädigung auf die AKR schließen. • Die zusätzlich im Kontext der Nasschwingversuche durchgeführten 60°C Betonversuche zeigen, dass die zyklische Beanspruchung vor und nach dem Aufbringen der Tausalzlösung die schädigende AKR gleichfalls moderat erhöht. In derzeit laufenden ergänzenden Untersuchungen wird der separate Einfluss der ermüdungsinduzierten Rissbildung auf die schädigende AKR an homogen, stärker geschädigten Prüfkörpern mit einem hohen inneren AKR-Schädigungspotenzial im 60°C Betonversuch grundhaft analysiert. Zusätzlich wird gegenwärtig der Einfluss der degradierten Betonrandzone auf die Dehnungsverteilung an großformatigen Prüfkörpern über die Höhe im 40°C Betonversuch vertiefend für die makroskopische Modellierung untersucht. T2 - 20. Internationale Baustofftagung ibausil CY - Weimar, Germany DA - 12.09.2018 KW - Betonfahrbahndecke KW - Alkali-Kieselsäure-Reaktion KW - Tausalz KW - LIBS KW - MRFA KW - Nasschemie KW - ZfP PY - 2018 SN - 978-3-00-059950-7 SP - 1 EP - 13 AN - OPUS4-46174 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bahlmann, Stefanie A1 - Rübner, Katrin A1 - Meng, Birgit T1 - Untersuchungen zur Verwertung industrieller Reststoffe als Ersatz von Primärrohstoffen in Mörtel und Beton N2 - Um den Abbau primärer Rohstoffe zu reduzieren, wurden deponierte oder niederwertig eingesetzte industrielle Reststoffe hinsichtlich einer höherwertigen Verwendung im Betonbau untersucht. Zur Bewertung des Einsatzpotentials als Zementbestandteil oder Betonzusatzstoff erfolgte zunächst eine chemisch-mineralogische und betontechnologische Charakterisierung der Materialien. Reststoffe, die die normativen Anforderungen hinsichtlich der Zementzusammensetzung erfüllen, wurden anschließend zu verschiedenen Anteilen als Zementsubstitut in Mörtel eingesetzt. In vergleichenden Untersuchungen erfolgte die Ermittlung der Frisch- und Festmörteleigenschaften. Kalorimetrische Untersuchungen sollten die Auswirkungen der Reststoffe auf die Zementhydratation zeigen. Ausgewählte Untersuchungsergebnisse an Reststoffen aus der Industrieabwasseraufbereitung, dem Altpapierrecycling, der Biomasseverbrennung und der Metallurgie werden vorgestellt. T2 - 17. Internationale Baustofftagung IBAUSIL 2009 CY - Weimar, Germany DA - 23.09.2009 KW - Industrieabwasseraufbereitung KW - Altpapierrecycling KW - Biomasseverbrennung KW - Metallurgie PY - 2009 AN - OPUS4-36516 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stohl, Leonie T1 - Funktionalisierter Beton: Biorezeptivität von strukturiertem UHPC N2 - Understanding the fundamentals of bioreceptivity enables the developement of functionalized materials. Concrete as the most used building material worldwide is of special interest as microbially greened panels may represent an alternative to classic façade greening with plants. As standards are not ye established, material characterization in context as well as bioreceptivity assessment itself has been proven to be difficult. The presentation reviews first results of methods adapted for this application. T2 - Tagung des Instituts für Bioanalytik: Bewertung biozidhaltiger Baustoffe CY - Augsburg, Germany DA - 29.06.2023 KW - Biorezeptivität KW - Beton KW - UHPC KW - Biofilm PY - 2023 AN - OPUS4-58375 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Wiens, U. A1 - Meng, Birgit T1 - Zur Eignung von Hochleistungsbetonen bei chemischem Angriff N2 - Ende der 1990er-Jahre beauftragte die Philipp Holzmann AG das Institut für Bauforschung der RWTH Aachen (ibac) mit der Durchführung von Untersuchungen zur Eignung von Hochleitsungsbetonen bei chemischem Angriff. Im Rahmen des Forschungsvorhabens sollte geprüft werden, inwieweit die Möglichkeit besteht, durch betontechnische Maßnahmen die Widerstandsfähigkeit des Betons zu erhöhen, wodurch evtl. erforderliche Schutzmaßnahmen entfallen können. Aus diesem Grund wurden Hochleistungsbetone mit sehr niedrigen Wasserbindemittelwerten unter Verwendung von anorganischen (Silicastaub und Steinkohlenflugasche) und organischen (Polymerdispersion auf Basis von Styrolacrylat) Betonzusatzstoffen hergestellt, in verschiedenen betonangreifende Medien (5%ige Ammoniumnitratlösung, Essigsäure (pH 3,5), sowie Müll-, Klärwasser und Sulfatläsung) eingelagert und das Ausmaß der Schädigung ermittelt. Der Beitrag fasst die bisher noch nicht veröffentlichten Ergebnisse dieser Untersuchungen zusammen. KW - Baustoffe KW - Beton KW - Dauerhaftigkeit KW - Chemischer Angriff PY - 2017 SN - 978-3-00-056692-9 SP - 458 EP - 472 CY - Bochum AN - OPUS4-42971 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Nielow, Dustin T1 - Einfluss fertigungsbedingter Imperfektionen auf die Schwingfestigkeit von FKV-Schalenstrukturen in Sandwichbauweise N2 - Rotorblätter von Windenergieanlagen (WEA) weisen häufig nach wenigen Jahren, lange vor dem Erreichen der prognostizierten Lebensdauer von 20 bis 30 Jahren Risse in der Blattschale auf. Die Folge sind aufwendige Reparaturen am installierten und schwer zugänglichen Rotorblatt und der kostenintensive Nutzungsausfall durch den Stillstand der WEA. Als mögliche Initiatoren für die Schäden in der Blattschale der Rotorblätter gelten fertigungsbedingte Imperfektionen. Für die Untersuchung des Einflusses dieser Imperfektionen auf das Ermüdungsverhalten der Rotorblätter wurde an der BAM (Bundesanstalt für Mate-rialforschung und -prüfung) ein Prüfstand für statische und zyklische Versuche von Schalensegmenten im intermediate scale entwickelt und betrieben. Die untersuchten Schalensegmente in Sandwichbauweise sind der Rotorblattschale von WEA im Hinblick auf die Strukturmechanik, die eingesetzten Halbzeuge, den Laminataufbau und dem eingesetzten Fertigungsverfahren ähnlich. Als Imperfektionen wurden verschiedenen Variationen von Lagenstößen in die Hautlagen und Schaumstöße mit Breitenvariation in den Stützkern reproduzierbar eingebracht. Die Überwachung des Schädigungszustandes während der Schwingversuche unter realistischen Lastszenarien erfolgt über eine kombinierte in situ Schädigungsüberwachung mittels passiver Thermografie und Felddehnungsmessung. Mit den durchgeführten Schwingversuchen und der begleitenden Überwachung des Schädigungszustandes ließen sich die Schadensinitiation und die signifikante Herabsetzung der Lebensdauer durch die eingebrachten Imperfektionen zweifelsfrei nachweisen und entsprechende Konstruktionshinweise für die betriebssichere Auslegung von Sandwichstrukturen ableiten. N2 - Wind turbines often exhibit cracks in the blade shells after only a few years in service, significantly before their expected 20 to 30 year design lifespan. This leads to complicated repairs on difficult to reach rotor blades, and can cause a cost-intensive standstill of the turbine. A possible source of these defects in the rotor blade shells are the imperfections which occur during production. In order to investigate the effect of these imperfections on the fatigue behavior of rotor blades, a test rig was developed at the BAM (Bundesanstalt für Materialforschung und -prüfung) upon which intermediate scale static and cyclic-fatigue testing could be performed. The complementary sandwich shell specimens developed and investigated with the test rig are representative of the outer shell of wind turbine rotor blades in terms of materials and manufacturing processes, as well as structural mechanics. The specimens were built with reproducible imperfections, including laminate overlaps in the face sheets and gaps of varying size in the foam core. The damage condition was monitored during cyclic-fatigue testing under realistic load cases using a combination of in-situ passive thermography and strain field measurement. The cyclic testing and parallel non-destructive structural health monitoring of the shell specimens showed the imperfections to significantly influence the damage initiation and decrease the component service life. The results can be used accordingly as recommendations for operationally more reliable design of sandwich structures. T3 - BAM Dissertationsreihe - 170 KW - Erneuerbare Energien KW - Windenergie KW - Verbundwerkstoffe KW - Betriebsfestigkeit KW - Komponentenprüfung KW - Renewable ernergy KW - Wind energy KW - Intermediate scale KW - Composites KW - Fatigue PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-546701 SN - 1613-4249 VL - 170 SP - 1 EP - 178 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-54670 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Kraus, David T1 - Ermüdungsverhalten von Glasfaser-Kunststoff-Verbunden unter thermomechanischer Beanspruchung N2 - Die Werkstoffgruppe der Faser-Kunststoff-Verbunde (FKV) hat sich aufgrund ihrer hervorragenden Leichtbaueigenschaften unter anderem im Sportgerätebau, in der Luft- und Raumfahrt und in der Windenergieindustrie etabliert. Die so hergestellten Strukturen sind in der Regel nicht nur mechanischen Belastungen, sondern auch thermischen Lasten in einem breiten Temperaturspektrum ausgesetzt. Dennoch ist die Auswirkung des Temperatureinflusses bei einer Kombination von thermischer und mechanischer Last auf die Lebensdauer von Strukturen aus FKV bisher nur wenig untersucht. Im Rahmen dieser Arbeit wird der Einfluss von Temperaturen zwischen 213 K und 343 K auf einen Glasfaser-Epoxidharz-Verbund experimentell untersucht. Das Material wird in diesem Temperaturbereich eingehend charakterisiert: Es werden sowohl die thermomechanischen Eigenschaften von Faser- und Matrixwerkstoff als auch die des Verbundes ermittelt. In einem weiteren Schritt wird dann der Einfluss der Temperatur auf die Schädigungsentwicklung im quasi-statischen Lastfall sowie unter schwingender Ermüdungsbeanspruchung bei verschiedenen FKV-Mehrschichtverbunden analysiert. Basierend auf den experimentellen Daten wird ein Zusammenhang zwischen der Schädigung und der Anstrengung der Matrix innerhalb der Einzelschicht demonstriert. Die Matrixanstrengung wird mithilfe eines mikromechanischen Modells unter Berücksichtigung der thermomechanischen Eigenspannungen analytisch berechnet. Bei Querzugbeanspruchung kann gezeigt werden, dass eine Vorhersage der Schädigung in Abhängigkeit der Volumenänderungsenergie innerhalb der Matrix getroffen werden kann. Mithilfe des Konzepts der Matrixanstrengung ist eine Vorhersage der Lebensdauer des Werkstoffs unter schwingender Ermüdungsbeanspruchung in Abhängigkeit der Einsatztemperatur möglich. N2 - Due to their superior lightweight properties, fiber reinforced polymer (FRP) materials are well established in various fields, such as sports equipment, aerospace or wind energy structures. These structures are not only subjected to mechanical loads, but also to a broad spectrum of thermal environments. However, the impact of temperature on the fatigue life of thermomechanically loaded FRP structures is barely investigated to-date. In the scope of this work, the influence of temperatures in a range of 213 K to 343 K on a glass fiber reinforced epoxy polymer is experimentally examined. An extensive thermo-mechanical characterization of the static properties of the material is performed. The neat resin and Fiber material are investigated, as well as the composite. In addition, the impact of thermal loads on the damage evolution under quasi-static as well as cyclic fatigue loading is investigated for different multi-angle laminates. Based on the experimental data, a correlation is shown between damage and matrix effort of the unidirectional layer. The matrix effort is calculated according to a micromechanical model considering thermal residual stresses. Particularly under transverse loading, the damage Evolution can be predicted as a function of the dilatational strain energy of the matrix. Using the concept of the matrix effort presented in this work, a prediction of the fatigue life of the investigated material at different ambient temperature conditions can be performed. T3 - BAM Dissertationsreihe - 169 KW - Ermüdung KW - Faser-Kunststoff-Verbund KW - GFK KW - Schädigung KW - Thermomechanik KW - Fatigue KW - Composite KW - Glas fibre reinforced polymer KW - Damage KW - Thermomechanics PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-530253 SN - 1613-4249 VL - 169 SP - 1 EP - 164 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-53025 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - X-ray generation N2 - This talk was recorded during the 2020 Better with Scattering workshop held at BAM in Berlin. This educational talk explains the various ways in which X-rays can be generated in the lab as well as at the synchrotron, with benefits and drawbacks for all. T2 - Better with Scattering workshop 2020 CY - BAM, Berlin, Germany DA - 16.03.2020 KW - Small angle scattering KW - X-ray instrumentation KW - X-ray generation PY - 2020 UR - https://www.youtube.com/watch?v=Hze3PvcK7es AN - OPUS4-51016 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - A brief history of scattering N2 - Recorded on the first day of the Better with Scattering workshop. In this video, I explore some of the highlights of the development of small-angle X-ray scattering over its long history. I discuss developments on the technical side, analytical methods, detectors, data quality and data management. T2 - Better with Scattering workshop 2020 CY - BAM, Berlin, Germany DA - 16.03.2020 KW - Small angle scattering KW - History PY - 2020 UR - https://www.youtube.com/watch?v=mFH6P4tZbyM AN - OPUS4-51015 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schulz, Wencke T1 - High temperature corrosion phenomena of HEAs and MEAs N2 - High- and medium-entropy alloys (HEAs and MEAs) constitute a new class of materials. Those with a face-centered cubic (fcc) structure from the Cr-Mn-Fe-Co-Ni system have excellent mechanical properties and are considered for high-temperature applications since diffusion in these alloys was reported to be sluggish. However, their corrosion resistance at high temperatures must still be evaluated to further qualify them for such kinds of applications. Various groups studied the oxidation behavior of HEAs and MEAs under (dry) laboratory and artificial air as well as CO2/CO mixtures in different temperature ranges. CrCoNi exhibits the best corrosion resistance at 800 °C due to the formation of a protective Cr2O3 layer. The matrix below the oxide scale was reported to be correspondingly depleted in Cr. It was further shown that the addition of Mn and Fe to CrCoNi changes the phase composition of the oxide scale at 800 °C. A Mn2O3 layer was grown during oxidation on CrMnCoNi and CrMnFeCoNi and a Cr2O3 scale was formed at the matrix/oxide scale interface. Beneath these oxide layers, Mn- and Cr-depleted zones were detected. These phase morphologies demonstrate the inward diffusion of oxygen and outward diffusion of Cr and Mn resulting in the formation of Cr2O3 and Mn2O3. In the present study, the corrosion resistance of CrMnFeCoNi and CrCoNi were confirmed and additionally characterized under further oxidizing atmospheres at 800 °C including Ar-2 Vol.% O2, Ar-2 Vol.% H20, and Ar-2 Vol.% SO2 mixtures. T2 - Symposium on Advanced Mechanical and Microstructural Characterization of High-Entropy Alloys CY - Ruhr-Universität Bochum, Germany DA - 03.02.2020 KW - Mn3O4 KW - High-entropy alloy KW - Medium-entropy alloy KW - High-temperature corrosion KW - Chromia PY - 2020 AN - OPUS4-50984 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stawski, Tomasz T1 - Scattering is a powerful tool to follow nucleation and growth of minerals from solutions N2 - In recent years, we have come to appreciate the astounding intricacy of the processes leading to the formation of minerals from ions in aqueous solutions. The original, and rather naive, ‘textbook’ image of these phenomena, stemming from the adaptation of classical nucleation and growth theories, has increased in complexity due to the discovery of a variety of precursor and intermediate species. These include solute clusters (e.g. prenucleation clusters, PNCs), liquid(-like) phases, as well as amorphous and nanocrystalline solids etc.. Does it, however, mean that all the minerals grow through intermediate phases, following a non-classical pathway? In general, the precursor or intermediate species constitute different, often short-lived, points along the pathway from dissolved ions to the final solids (typically crystals in this context). In this regard synchrotron-based scattering (SAXS/WAXS/total scattering) appears to be the perfect tool to follow in situ and in a time-resolved manner the crystallization pathway because of the temporal and spatial length scales that can be directly accessed with these techniques. In this presentation we show how we used scattering to probe the crystallisation mechanisms of calcium sulfate, This system contains minerals that are widespread in diverse natural environments, but they are also important in various industrial settings. Our data demonstrate that calcium sulfate precipitation involves formation and aggregation of sub-3 nm anisotropic primary species. The actual crystallisation and formation of imperfect single crystals of calcium sulfate phases, takes place from the inside of the in itial aggregates. Hence, calcium sulfate follows a non-classical pathway. T2 - X-ray Powder Diffraction at DESY - new opportunities for research and industry CY - Online meeting DA - 22.06.2020 KW - Nucleation KW - Calcium sulfate KW - Diffraction KW - Scattering KW - Synchrotron KW - SAXS/WAXS PY - 2020 AN - OPUS4-50943 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hahn, Marc Benjamin T1 - Simulaciónes de Montecarlo II: El scoring en las superficies N2 - En esta presentación desarrollaremos un ejemplo de aplicación para la dispersión de partículas utilizando el método de simulación de Monte- Carlo. Se discutirá el caso de las nanopartículas de oro radiactivo y como obtener informacions sobre diferente tipos de particulas pasando las superfices. T2 - Seminar of the bioanalysis group CY - Universidad Nacional de Colombia, Medellin, Colombia DA - 16.03.2020 KW - Geant4 KW - Geant4-DNA KW - MCS KW - Particle scattering simulation KW - Particle scattering simulations KW - Radioactive decay KW - Radioactive nanoparticle KW - Desintegracion radioactiva KW - Geant4 KW - Monte-Carlo simulations KW - Método de Montecarlo KW - Topas KW - nanoparticula PY - 2020 AN - OPUS4-50564 LA - spa AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hahn, Marc Benjamin T1 - Setup of a Particle Scattering Simulation environment N2 - A step by step introduction to the setup of a particle scattering simulation is given. Followed by an installation session. T2 - Seminar of the bioanalysis group CY - Universidad Nacional de Colombia, Medellin, Columbia DA - 12.02.2020 KW - Geant4 KW - Geant4-DNA KW - MCS KW - Monte-Carlo simulations KW - Particle scattering simulations KW - Scattering KW - Simulations KW - Debian KW - Linux KW - Topas KW - C++ KW - Topas-nbio KW - Git KW - Cmake PY - 2020 AN - OPUS4-50366 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Sprechen wir über Korrosion - aber richtig! N2 - Die Korrosion in ihren zahlreichen Erscheinungsformen beschäftigt Fachleute und Laien. Um-so wichtiger ist es, die einzelnen Phänomene korrekt und eindeutig zu benennen. Nur so kann man eine saubere Beschreibung der Korrosionsvorgänge erreichen und damit in der wörtlichen und schriftlichen Kommunikation richtig verstanden werden. An zahlreichen Beispielen wird der richtige und normgemäße Sprachgebrauch beschrieben. T2 - Korrosionsschutz in der maritimen Technik CY - Hamburg, Germany DA - 29.01.2020 KW - Korrosion KW - Nomenklatur PY - 2020 AN - OPUS4-50328 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - Basics and applications of good SAXS: Quantifying the fine structure of lots of materials N2 - In contrast to the crisp, clear images you can get from electron microscopy, small-angle X-ray scattering (SAXS) patterns are rather featureless. These patterns, however, contain averaged structural information of all of the finest material structures that were illuminated by the X-ray beam. With careful and precise investigation, and supplementary information from complementary techniques, this bulk material structure can be quantified to reveal structural information spanning four or even five decades in size. Additionally, while the data correction and analysis is complex, sample preparation is very straightforward, also allowing for in-situ and operando measurements to be performed without breaking a sweat. In the right hands, then, this technique can be the most powerful tool in your analytical arsenal. T2 - OpTecBB webinar within the scope of the focus area Optical Analytics CY - Online meeting DA - 27.05.2020 KW - Small-angle scattering KW - Introduction KW - Application KW - Saxs KW - Nanomaterials KW - Nanostructure PY - 2020 UR - https://www.youtube.com/watch?v=mXkYL3dSsTY UR - https://optecbb.de/veranstaltungen/veranstaltung/webinar-basics-and-applications-of-good-saxs-1238/ AN - OPUS4-50879 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hahn, Marc Benjamin T1 - Ejemplos de simulaciónes de Montecarlo La desintegración radioactiva N2 - A walkthrough how to setup radioactive sources in monte-carlo particle scattering simulations and perform different types of scorings. N2 - En esta presentación desarrollaremos un ejemplo de aplicación para la dispersión de partículas utilizando el método de simulación de Monte- Carlo. Se discutirá el caso de las nanopartículas de oro radiactivo y los diferentes tipos del scoring. T2 - Seminar of the bioanalysis group CY - Universidad Nacional de Colombia, Medellin, Columbia DA - 27.02.2020 KW - MCS KW - Geant4-DNA KW - Geant4 KW - Radioactive nanoparticle KW - Radioactive decay KW - Particle scattering simulations KW - Particle scattering simulation KW - Topas KW - Monte-Carlo simulations KW - Desintegracion radioactiva KW - Método de Montecarlo KW - Geant4 KW - nanoparticula PY - 2020 AN - OPUS4-50472 LA - spa AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Neue Erkenntnisse zum Korrosionsverhalten von Zink an der Atmosphäre N2 - Die Untersuchungen und Ausführungen im Vortrag belegen, dass verfügbare Modellvorstellungen zur Beschreibung der Deckschichtbildung und Korrosion von Zink unter aktuellen atmosphärischen Bedingungen in Europa nicht mehr gültig sind und neu bewertet werden müssen. So können beispielsweise bisher verfügbare Prognosemodelle den Korrosionsfortschritt nicht mehr ausreichend beschreiben, da durch die Verringerung des Schwefeldioxidgehaltes der Luft veränderte Mechanismen vorliegen. T2 - 69. Sitzung des NA 062-01-71 AA "Korrosion und Korrosionsschutz" CY - Berlin, Germany DA - 27.02.2020 KW - Korrosion KW - Zink KW - Atmosphärische Korrosion KW - Korrosionsprüfung KW - Deckschichtbildung KW - gelartige Elektrolyte PY - 2020 AN - OPUS4-50479 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heise, Svenja T1 - Normentwurf für ein Prüfverfahren zur Bestimmung von Deckschichtwiderständen an Zinküberzügen mittels gelartiger Elektrolyte (WIPANO - GELELEK) N2 - Der Vortrag stellt eine Ergebniszusammenfassung des WIPANO-Vorhabens GELELEK im Hinblick auf eine Normung dar. Dafür wird das Projekt zunächst kurz vorgestellt, um anschließend auf normungsrelevante Parameter einzugehen. Dazu gehören insbesondere die Umgebungs- und Messbedingungen, die Herstellungsparameter der Gelpads, das Messverfahren selbst sowie die messbaren Proben. Ein erster Ausblick auf den Normvorschlag wird gegeben. T2 - 14. Sitzung des NA 062-01-77 AA „Korrosionsprüfverfahren“ CY - Berlin, Germany DA - 26.02.2020 KW - Deckschichtbildung KW - Gelartige Elektrolyte KW - Korrosion KW - Korrosionsprüfung KW - Zinküberzüge KW - Atmosphärische Korrosion PY - 2020 AN - OPUS4-50536 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Beschreibung der Deckschichtbildung bei Zink und Zinklegierungen mittels minimalinvasiver Korrosionsuntersuchungen und analytischer Methoden (MINIMAL) N2 - Der Vortrag stellt ein neuartiges Korrosionsprüfverfahren für Zinküberzüge auf Basis gelartiger Elektrolyte vor und führt die Vorteile gegenüber konventionellen Prüfverfahren auf. Basierend auf den Ergebnissen wird die Idee für einen IGF-Projektantrag in Kooperation mit dem Fraunhofer IKTS vorgestellt. T2 - Web-Meeting GAV-Forschungsbeirat CY - Online meeting DA - 29.04.2020 KW - Deckschichtbildung KW - Zink KW - Korrosionsprüfung KW - Gelartige Elektrolyte PY - 2020 AN - OPUS4-50718 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Werkstoffe im Kontakt mit Trinkwasser: Der Weg nach Europa N2 - Die Veränderungen bei der Regulierung der Werkstoffe im Kontakt mit Trinkwasser durch die neue EU-Trinkwasserrichtlinie werden erläutert. Folgen für die etablierten Werkstoffe und Verfahren werden aufgezeigt T2 - DVGW- Bezirksgruppenveranstaltung Berlin/Potsdam CY - Online meeting DA - 15.04.2025 KW - Korrosion KW - Metallmigration KW - Trinkwasser PY - 2025 AN - OPUS4-62985 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Metall - Migration in der Trinkwasserinstallation N2 - Der grundsätzliche Mechanismus der Metallmigration wird erläutert, die gesetzlichen Regeln erläutert. Die Veränderungen, die sich aus der neuen EU-Trinkwasserrichtlinie für den Werkstoffeinsatz ergeben, werden erläutert. Beispiele für die Vorgehensweise werden gezeigt, ein Ausblick für die Umsetzung bildet den Abschluss. T2 - 24. Sanitärtechnisches Symposium CY - Ahaus, Germany DA - 04.04.2025 KW - Korrosion KW - Metallmigration KW - Trinkwasser PY - 2025 AN - OPUS4-62900 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stephan-Scherb, Christiane T1 - Effect of a mixed atmosphere H2O-O2-SO2 on the oxidation kinetics and phase formation on CrMnFeCoNi and CrCoNi N2 - The high-entropy alloy (HEA) CrMnFeCoNi and the medium-entropy alloy (MEA) CrCoNi with a face-centered cubic (fcc) structure have excellent mechanical properties and are considered for high-temperature applications. Both materials were exposed under several oxidized atmospheres in a wide temperature range/regime. Mn-oxide (Mn3O4, Mn2O3) was mainly formed on the HEA and Cr2O3 on the MEA. The fast diffusion of manganese prevents the formation of a continuous chromia layer on CrMnFeCoNi in Ar-O2, Ar-H2O and Ar-SO2 at 800°C. The Cantor alloy and his ternary subsystem CrCoNi were exposed in Ar-O2-H2O-SO2 at 800°C up to 96 h to clarify their oxidation behavior in a mixed atmosphere. The oxidized samples were analyzed by weight measurement, scanning electron microscopy (SEM), and X-ray diffraction analysis (XRD). It was found that mass gain of all samples increased with increasing exposure time. The oxidation rate of the Cantor alloy is significantly higher than that of the ternary alloy system. T2 - International Conference on High Entropy Materials CY - Berlin, Germany DA - 27.09.2020 KW - High Entropy Alloys KW - Medium Entropy Alloys KW - High temperature corrosion KW - Oxidation KW - Sulfidation PY - 2020 AN - OPUS4-51488 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wagner, Adrian T1 - Korrosionsmonitoring bei der Instandsetzung von chloridbelasteten Stahlbetonwerken (KOMICS) N2 - In der aktuellen RL-SIB wie auch im Gelbdruck der Instandhaltungsrichtlinie ist bei Anwendung des Instandsetzungsprinzips W-Cl bzw. Verfahren 8.3 der Erfolg der Maßnahme durch Einbau und Messung von Korrosionsstrom-Mess-Einrichtungen nachzuweisen. Auch wird bei der Instandsetzung von chloridbelasteten Rissen bei Stahlbetonbauteilen durch Verpressen der Risse bzw. Aufbringen einer Rissbandage ein Korrosionsmonitoring empfohlen. Anerkannte Regelwerke oder Normen über Art und Aufbau des Monitoring-Systems sowie Kriterien zur Bewertung der Messergebnisse im Hinblick auf den Erfolg der Instandsetzungsmaßnahme gibt es derzeit nicht. Auch sind keine Untersuchungen zur Qualität der Messergebnisse veröffentlicht. Ziel des Vorhabens ist die Ausarbeitung eines Regelwerks-Entwurfes für die Art und den Aufbau von Korrosionsmonitoring-Systemen sowie für Kriterien zur zuverlässigen Bewertung der Messergebnisse, mit denen der Erfolg bei folgenden Instandsetzungskonzepten überprüft werden kann. T2 - 15. Sitzung des NA 062-01-77 AA "Korrosionsprüfverfahren" CY - Online meeting DA - 28.10.2020 KW - Korrosionsmonitoring KW - Korrosion KW - Korrosionssensoren KW - Chloridinduzierte Lochkorrosion KW - W-Cl Instandsetzungsprinzip PY - 2020 AN - OPUS4-51520 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bresch, Harald T1 - Standard Operating Procedures in the digital context N2 - The intention of the presentation is to inspire a discussion on the needs and challenges for the digitalisation of SOPs. SOPs are available for the disciplines of physical-chemical characterisation, for toxicology, for environmental applications and for exposure applications. Furthermore the SOPs need to be integrated in the regulatory framework and need to be detailed enough for the digital processing. This is highlighted in this presentation. T2 - Nanosafety 2020 CY - Online meeting DA - 07.10.2020 KW - Nano KW - SOP KW - NFDI KW - Digitalisation KW - Operating Procedure PY - 2020 AN - OPUS4-51491 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klinger, Christian T1 - Systematische Schadensanalyse: Vergleich und Anwendung von Richtlinien und Prozeduren N2 - Recherche verschiedener jeweils nationaler/internationaler Regelwerke und Prozeduren für die Systematische Schadensanalyse • Literaturrecherche zu Methoden der systematischen interdisziplinären Schadensanalyse • Vergleich der Regelwerke VDI 3822, ASTM, ASM sowie der Methoden • Anwendung der Regelwerke/Prozeduren und Methoden am Beispiel T2 - 46. VDI Jahrestagung: Schadensanalyse in der Energietechnik CY - Online meeting DA - 06.10.2020 KW - Regelwerke KW - Systematische Schadensanalysen, Prozeduren PY - 2020 AN - OPUS4-51401 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Wie gehe ich bei einer Schadensuntersuchung vor? N2 - Die Vorgehensweise bei einer Schadensanalyse wird beschrieben. Hinweise zu Methodik, Fehlervermeidung und Verhalten werden gegeben. T2 - Der sichere Einsatz von Werkstoffen aus Kupfer und Kupferlegierungen in der Trinkwasserinstallation CY - Online meeting DA - 21.10.2020 KW - Schadnesanalyse KW - Vorgehensweise KW - Korrosion PY - 2020 AN - OPUS4-51453 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baensch, Franziska T1 - Wenn es im Holz knackt. Über die Herausforderung, kritische Versagensvorgänge in Holzstrukturen mittels Schallemissionsanalyse zu identifizieren N2 - Um die Versagensabläufe über die verschiedenen Skalen im Holzwerkstoff verfolgen zu können, werden Zugversuche an Lagenhölzern mittels Schallemissionsmessung überwacht. Synchron erfolgen In-situ-Messungen mit Digitaler Bildkorrelation bzw. Synchrotron-Mikro-Computertomographie. Die Kombination aller Ergebnisse wie auch die Anwendung der frequenzbasierten Mustererkennung und die Simulation ausgewählter Versuche zielen auf die Identifizierung zugrunde liegender Mechanismen hin. Abschließend werden Ansätze für ein Monitoring von Holzstrukturen diskutiert. T2 - 419. Sitzung AK Berlin der DGZFP CY - Online meeting DA - 15.09.2020 KW - Acoustic Emission (AE) KW - Holzwerkstoffe KW - Mustererkennung KW - Monitoring Konzept PY - 2020 AN - OPUS4-51361 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Corrosion Problems with 1.4521 steel pipes in drinking water N2 - In several cases crevice corrosion with 1.4521 stainless steel pipes was observed. The presentation shows the investigations that lead to the solution of the failure cases T2 - Eurocorr 2020 CY - Online meeting DA - 07.09.2020 KW - Crevice corrosion KW - Drinking water KW - Stainless steel KW - Failure analysis PY - 2020 AN - OPUS4-51235 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - Everything and the kitchen sink: correcting X-ray data for everything N2 - Recorded at the Better with Scattering workshop 2020, this talk highlights the complete set of data correction steps that we do for the MAUS, and how they can be used elsewhere too. This links well with the talk in this series by Dr. Tim Snow, and also highlights the details of the background subtraction that needs to be done. T2 - Better with Scattering workshop 2020 CY - BAM, Berlin, Germany DA - 16.03.2020 KW - Small angle scattering KW - Data corrections PY - 2020 UR - https://www.youtube.com/watch?v=Hp4qziOxZFk AN - OPUS4-51018 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Auslagerungsversuche von Standardproben nach DIN EN ISO 9223 unter verschiedenen atmosphärischen Bedingungen N2 - Der Vortrag berichtet über die Auslagerung von Standardproben nach DIN EN ISO 9223 bis 9226 aus Zink, Stahl, Kupfer und Aluminium auf den verschiedenen atmosphärischen Bewitterungsständen der Bundesanstalt für Materialforschung und -prüfung (BAM). Im Vortrag werden die Masseverluste, Korrosionsgeschwindigkeiten und Korrosivitätskategorien der Standardproben im freibewitterten und überdachten Bereich nach einem Jahr vorgestellt und Unterschiede hinsichtlich der Atmosphärenbedingungen aufgezeigt. Freibewitterte Proben zeigen dabei deutliche Unterschiede hinsichtlich ihres Korrosionsverhaltens im Vergleich zu überdachten Proben. Die ermittelten Korrosivitätskategorien sind sowohl standort- als auch materialspezifisch. T2 - Gemeinsame Sitzung des GfKORR Arbeitskreises „Korrosionsschutz von Windenergieanlagen“ mit der Fachgruppe „Korrosionsschutz“ der WAB e.V. CY - Online meeting DA - 07.12.2020 KW - Atmosphärische Korrosion KW - Auslagerungsversuche KW - Freibewitterung KW - Korrosion PY - 2020 AN - OPUS4-51783 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wallau, Wilma T1 - Alkali-Kieselsäure-Reaktion in Beton - Entwicklung eines Prognoseverfahrens N2 - Zur Vermeidung der schädigenden Alkali-Kieselsäure-Reaktion in Betonbauwerken wird die Alkalireaktivität von Gesteinskörnungen im Vorhinein getestet. Der 60°C-Betonversuch ermöglicht eine vergleichsweise schnelle Einschätzung nach fünf-monatiger Testzeit. Dazu wird die Dehnung von Betonprüfkörpern, die mit der zu testenden Gesteinskörnung hergestellt wurden, manuell alle 28 Tage gemessen. Ein alternatives, an der BAM in den vergangen Jahren entwickeltes Verfahren setzt Dehnungssensoren ein, um kontinuierlich und online zu messen. Die Dehnungskurven sind eine gute Grundlage sowohl für die Prognose vom Expansionsverhalten während des Tests als auch für die Validierung von Expansionsmodellen. T2 - 3. Workshop im Themenfeld Material zu den Schwerpunktthemen "Laufende Projekte und neue Aktivitäten" CY - Berlin, Germany DA - 12.10.2016 KW - Baustoffe KW - Alkali-Kieselsäure-Reaktion PY - 2016 AN - OPUS4-40156 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Voigt, Marieke A1 - Gardei, Andre A1 - Meng, Birgit ED - di Prisco, M. ED - Meda, A. ED - Balazs, G.L. T1 - The adaption of the set-up for gas permeability measurements for ultra-high performance concrete N2 - In the framework of this project, a steam pressure vessel was to be developed from ultra-high perfor-mance concrete (UHPC) to withstand process temperatures of 200 °C and the respective steam pressure of 15,5 bar. To guarantee the long-term water vapour tightness of the system, the permeability of two UHPC mixtures were tested after long-term cyclic autoclaving. As UPHC shows a high density and therefore low permeability, measurements after the RILEM-Recommendation (TC 116-PCD) reached their detection limit. Therefore, the measurement set-up was adapted to measure the permeability of highly dense UHPC more reliably and quickly. This adaption includes measurements in a higher pres-sure range, the change of sample size thickness and the usage of Ar as a medium compared with the RILEM Recommendation. Additionally, the system was equipped with two pressure sensors and Ar-flowmeters to guarantee a continuous record of the experimental parameters. The new system was tested and evaluated by comparing measurements with the RILEM recommended system. Preliminary results show that the adapted system is capable to provide efficient and reliable results of concrete with low permeability. T2 - 14th fib PhD Symposium in Civil Engineering CY - Rom, Italy DA - 05.09.2022 KW - Durability KW - UHPC KW - gas permeability PY - 2022 SN - 978-2-940643-17-2 SN - 2617-4820 VL - 58 SP - 353 EP - 359 AN - OPUS4-56862 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Przondziono, R. A1 - Timothy, J. J. A1 - Weise, Frank A1 - Krütt, Enno A1 - Breitenbücher, R. A1 - Meschke, G. A1 - Hofmann, M. T1 - Degradation in concrete structures due to cyclic loading and its effect on transport processes - Experiments and modeling N2 - According to the objectives of the research group 1498, this paper deals with degradation effects in concrete structures that are caused by cyclic flexural loading. The goal is to determine their influence on the fluid transport processes within the material on the basis of experimental results and numerical simulations. The overall question was, to which extent the ingress of externally supplied alkalis and subsequently an alkali-silica reaction are affected by such modifications in the microstructure. Degradation in the concrete microstructure is characterized by ultrasonic wave measurements as well as by microscopic crack analysis. Furthermore, experiments on the penetration behavior of water into the investigated materials were performed. The penetration behavior into predamaged concrete microstructures was examined by the classical Karsten tube experiment, nuclear magnetic resonance method, and time domain reflectometry techniques. In order to create an appropriate model of the material's degradation on the water transport, the Darcy law was applied to describe the flow in partially saturated concrete. Material degradation is taken into account by an effective permeability that is dependent on the state of degradation. This effective permeability is obtained by the micromechanical homogenisation of the flow in an Representative Elementary Volume (REV) with distributed ellipsoidal microcracks embedded in a porous medium. The data gained in the microscopic crack analysis is used as input for the micromechanical model. Finite element simulations for unsaturated flow using the micromechanical model were compared with the experimental results showing good qualitative and quantitative agreement. KW - Alkali ingress KW - Alkali-silica reaction KW - Computational model for unsaturated flow KW - Cyclic loading KW - Degradation KW - Micromechanics model KW - Transport processes PY - 2017 DO - https://doi.org/10.1002/suco.201600180 SN - 1751-7648 SN - 1464-4177 VL - 18 IS - 4 SP - 519 EP - 527 PB - Ernst & Sohn AN - OPUS4-41008 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stohl, Leonie T1 - Bioreceptivity of structured concrete panels N2 - Understanding the fundamentals of bioreceptivity enables the developement of functionalized materials. Concrete as the most used building material worldwide is of special interest as microbially greened panels may represent an alternative to classic façade greening with plants. � This project includes extensive outdoor experiments, in which eight differently structured concrete panels are weathered under different conditions, aiming to grow a stable biofilm of photosynthetic eukaryotic organisms. Documentation and data analysis of this experiment will be demonstrated using an example of one of the surfaces. T2 - Word Green Infrastructure Congress 2023 CY - Berlin, Germany DA - 27.06.2023 KW - Bioreceptivity KW - Concrete KW - Material design PY - 2023 AN - OPUS4-57919 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Breitenbücher, R. A1 - Przondziono, R. A1 - Meng, Birgit A1 - Krütt, Enno A1 - Weise, Frank T1 - Alkali-Silica Reaction in concrete pavements considering traffic and de-icing agents N2 - In concrete pavements, damages occurred which are related to an Alkali-Silica-Reaction (ASR). Although the background for such an ASR has been studied extensively, special conditions in pavements increase this reaction significantly. These are especially the superposition of microstructural degradation caused by cyclic loading with an external alkali supply. Previous investigations of ASR focused mainly on the material itself (aggregates, cements, assessment of the concrete) while these special circumstances have not been considered. Concrete pavements are subjected to cyclic loadings by traffic and climate changes. Within cooperative research projects the different interdependent influencing factors for a damaging ASR in concrete pavements are studied by experiments as well as by numeric modelling. On the micro-level the ASR-related processes within the aggregate, such as gel-formation or ion-transport, are investigated. On the meso-level, the project focuses on the characterization of degradation effects in the concrete microstructure due to cyclic loading. Further, special attention is paid to the transport behavior of fluids in such pre-damaged concrete structures with and without the effect of overrunning tires as well as the impact on the ASR itself. Finally, on the macro-level the risk of an ASR-damage is assessed. T2 - 13th International Symposium on Concrete Roads CY - Berlin, Germany DA - 19.06.2018 KW - Alkali-Silica Reaction KW - Degradation KW - Cyclic loading KW - Fluid transport KW - Traffic PY - 2018 SP - 1 EP - 15 AN - OPUS4-46354 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Brinkmann, M. A1 - Wiehle, Philipp A1 - Thiele, Marc A1 - Graubner, C.-A. ED - Schermer, D. ED - Brehm, E. T1 - Grundlagen zur Bemessung druckbeanspruchten Lehmmauerwerks N2 - Lehmmauerwerk bietet sich aufgrund seiner zahlreichen ökologischen Vorteile für die Errichtung klimafreundlicher und ressourcenschonender Gebäude an. Um den Anwendungsbereich tragenden Lehmmauerwerks durch eine zeitgemäße Nachweisführung zu erweitern, werden in diesem Beitrag Grundlagen für die Entwicklung eines eurocodekonformen Bemessungskonzepts erarbeitet. Hierzu werden die Ergebnisse umfangreicher experimenteller Untersuchungen an Lehmmauerwerk sowie Lehmsteinen und -mörteln nach Konditionierung bei unterschiedlichen Klimata vorgestellt. Darauf aufbauend erfolgt eine Traglastanalyse druckbeanspruchter Lehmmauerwerkswände mittels numerischer und analytischer Methoden. Die daraus gewonnenen Erkenntnisse werden abschließend in einen an DIN~EN~1996-3/NA angelehnten Bemessungsvorschlag überführt, welcher die materialspezifischen Besonderheiten von Lehmmauerwerk berücksichtigt und eine fundierte Grundlage für eine wirtschaftliche und zuverlässige Nachweisführung darstellt. KW - Druckfestigkeit KW - Lehm KW - Mauerwerk KW - Bemessung KW - Feuchte PY - 2023 SN - 978-3-433-03373-9 DO - https://doi.org/10.1002/9783433611142.ch4 VL - 48 SP - 79 EP - 110 PB - Ernst & Sohn GmbH CY - Berlin ET - 1 AN - OPUS4-57509 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Strobl, Domninic T1 - PGD in thermal transient problems with a moving heat source – a sensitivity study on factors affecting accuracy and efficiency N2 - Thermal transient problems, essential in applications like welding and additive metal manufacturing, are characterized by a dynamic evolution of temperature. Accurately simulating these phenomena is often computationally expensive, thus limiting the application, e. g. for model parameter estimation or online process control. Model order reduction, a solution to preserve accuracy while reducing complexity, is explored. This paper addresses challenges in developing a reduced model using the Proper Generalized Decomposition (PGD) for transient thermal problems with a specific treatment of the moving heat source within the reduced model. Factors affecting accuracy, convergence, and computational cost, such as discretization methods (finite element and finite difference), a dimensionless formulation, the size of the heat source, and the inclusion of material parameters as additional PGD variables are examined across progressively complex examples. The results demonstrate the influence of these factors on the PGD model's performance and emphasize the importance of their consideration when implementing such models. For thermal examples it is demonstrated that a PGD model with a finite difference discretization in time, a dimensionless representation, a mapping for a moving heat source, and a spatial domain non-separation yields the best approximation to the full order model. KW - Additive manufacturing KW - Mapping for unseparable load KW - Model order reduction KW - Proper generalized decomposition KW - Sensitivity analysis KW - Thermal transient problem PY - 2024 DO - https://doi.org/10.5281/zenodo.10102489 PB - Zenodo CY - Geneva AN - OPUS4-62235 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Manninger, T. A1 - von Werder, Julia A1 - Rübner, Katrin T1 - Lehmstabilisierung mittels eines Biomasseasche basierten Alkali-Aktivators und kalziniertem Ton N2 - Lehm sowie Lehmziegel sind jahrtausendealte Baustoffe, die sich durch lokale Verfügbarkeit, Umweltverträglichkeit und geringe COa-Belastung auszeichnen. Diese Eigenschaften machen sie zu Baustoffen der Zukunft. Wasserbeständigkeit ist ein wichtiger Aspekt, der beim Einsatz beachtet werden muss. Es gibt verschiedene Ansätze zur Stabilisierung, Idealerwelse sollen dabei die positiven Aspekte des Lehms, wie beispielsweise die Luftfeuchteregullerung, bewahrt werden. Zement ist hierfür nur bedingt geeignet. Als Alternative zur Stabilisierung mit Zement wurden in einer Versuchsreihe Mischungen mit calclnierten Tonen untersucht. Diese bei 600 °C auf CO2 sparende Welse erzeugten, lokal verfügbaren Rohstoffe, können mittels Alkall-Aktivierung zu einem festen „Geopolymer" vernetzt werden. Zur Aktivierung wurde eine lokal verfügbare Biomasseasche aus Hackschnitzelholz, sowie Industriell hergestelltes KOH genutzt, da das in beiden enthaltene Kalium das umweltverträglichste Alkallion Ist. In einer Versuchsreihe wurde das Verhalten des reinen Lehms mit dem stabilisierten Material verglichen. Es wurden Festigkeitswerte, Wasserlagerungsbeständigkeit und Wasserdampfdiffusionswiderstand geprüft. T2 - Internationale Baustofftagung (ibausil) CY - Weimar, Germany DA - 13.09.2023 KW - Lehmstabilisierung KW - Alkali aktivierte Bindemittel KW - Wasserbeständigkeit KW - Putz KW - Erdbau KW - Kalzinierter Ton PY - 2023 UR - https://www.uni-weimar.de/de/bauingenieurwesen/institute/fib/ibausil/ VL - 2023 SP - 1 EP - 6 PB - Sonderausgabe des Online-Journals ce/papers von Wiley AN - OPUS4-58316 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Aßmann, J. A1 - Faßbender, G. A1 - Habermann, H. A1 - Hoppe, Johannes A1 - Hörnig, A. A1 - Loher, E. A1 - Magner, J. A1 - Michel, M. A1 - Oelerich, M. A1 - Recknagel, Christoph A1 - Rode, P. A1 - Sikinger, T. A1 - Tölle, A. A1 - Weitz, D. A1 - Willand, E. A1 - Zscherpe, O. ED - Eilers, M. T1 - H PMMA - Hinweise für die Herstellung von Abdichtungssystemen aus einer Polymerbitumen-Schweißbahn auf einer Versiegelung, Grundierung oder Kratzspachtelung aus PMMA für Ingenieurbauten aus Beton N2 - Die Ausführung von Abdichtungssystemen insbesondere an Ingenieurbauwerken der Verkehrsinfrastruktur greift in die unmittelbare Verfügbarkeit/Nutzbarkeit des Bauwerks ein und erfolgt deshalb i.a.R. unter höchstem Zeitdruck. Neuere materialtechnische Entwicklungen im Bereich der Flüssigkunststoff-Systeme erlauben kürzere Ausführungszeiten in einem erweiterten Einsatzspektrum. Zur Sicherstellung anforderungsgerechter Gebrauchseigenschaften des gesamten Brückenabdichtungssystems gibt die vorliegende Veröffentlichung Hinweise für die einzuhaltenden Baugrundsätze, bautechnologische Besonderheiten und Erfordernisse im Umgang mit Polymethylmethacrylat (PMMA) sowie qualitätssichernde Maßnahmen. KW - Schnelle Flüssigkunststoffsysteme KW - Brückenabdichtung PY - 2018 SN - 978-3-86446-224-5 VL - FGSV-Band 775 SP - 1 EP - 20 PB - FGSV-Verlag CY - Köln AN - OPUS4-47091 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Spilker, A. A1 - Stelzner, Ludwig A1 - Weise, Frank A1 - Wieland, M. T1 - Analyse der thermischen Dehnung von Fahrbahndeckenbetonen aus dem BAB-Netz N2 - Die Kenntnis von Materialeigenschaften spielt bei der Entwicklung oder Optimierung von Betonen und Bauweisen für den Straßenbau sowie der Qualitätssicherung eine bedeutende Rolle. Gleichermaßen bilden physikalische Materialkennwerte die Grundlage für die rechnerische Dimensionierung und die Restsubstanzbewertung von Betonfahrbahndecken. Eine relevante Kenngröße bei der Untersuchung thermisch induzierter Spannungs- und Verformungszustände stellt der thermische Ausdehnungskoeffizient dar. Im Zuge der systematischen Weiterentwicklung der rechnerischen Dimensionierung, aber auch im Zusammenhang mit der gezielten Verbesserung der Gebrauchseigenschaften von Betonfahrbahndecken gilt es zu hinterfragen, ob lastunabhängige Formänderungseigenschaften der verwendeten Betone aktuell ausreichend Beachtung finden, ob allgemeine Literaturwerte für die heutigen Fahrbandeckenbetone stets Gültigkeit besitzen und ob deren Implementierung in numerische Modelle zu realitätsnahen Vorhersagen führt. Für eine empirische Herangehensweise ist die Verfügbarkeit adäquater Prüfverfahren von entscheidender Bedeutung. In Deutschland existiert aktuell jedoch kein standardisiertes oder genormtes Verfahren für die prüftechnische Bestimmung des thermischen Ausdehnungskoeffizienten von Beton. Daher wurden unter Beachtung straßenbauspezifischer Gesichtspunkte zwei Prüfansätze entwickelt, die in diesem Beitrag vorgestellt sowie hinsichtlich möglicher Messunsicherheiten und Messungenauigkeiten diskutiert werden. Außerdem werden ausgewählte Ergebnisse aus Analysen an Bestandsbetonen aus dem BAB-Netz dargestellt. Im Ergebnis sollen die Untersuchungen einen Beitrag zur Schaffung der prüftechnischen Voraussetzungen für eine abgesicherte Quantifzierung der thermischen Dehnung von Fahrbahndeckenbetonen leisten. KW - Betonfahrbahndecken KW - Materialkennwerte KW - Thermischer Ausdehnungkoeffizient KW - Prüfverfahren PY - 2020 DO - https://doi.org/10.1002/best.202000044 VL - 116 IS - 1 SP - 26 EP - 34 PB - John Wiley & Sons AN - OPUS4-54967 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 53, Heft 2 T3 - Amts- und Mitteilungsblatt der BAM - 2/2023 KW - Anerkennungen KW - Zulassungen KW - Richtlinien PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-577330 SN - 0340-7551 VL - 53 IS - 2 SP - 341 EP - 462 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-57733 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - Probing laser-driven structure formation at extreme scales in space and time N2 - Irradiation of solid surfaces with intense ultrashort laser pulses represents a unique way of depositing energy into materials. It allows to realize states of extreme electronic excitation and/or very high temperature and pressure and to drive materials close to and beyond fundamental stability limits. As a consequence, structural changes and phase transitions often occur along unusual pathways and under strongly nonequilibrium conditions. Due to the inherent multiscale nature — both temporally and spatially—of these irreversible processes, their direct experimental observation requires techniques that combine high temporal resolution with the appropriate spatial resolution and the capability to obtain good quality data on a single pulse/event basis. In this respect, fourth-generation light sources, namely, short wavelength and short pulse free electron lasers (FELs), are offering new and fascinating possibilities. As an example, this talk will discuss the results of scattering experiments carried out at the FLASH free electron laser at DESY (Hamburg, Germany), which allowed us to resolve laser-induced structure formation at surfaces on the nanometer to submicron length scale and in temporal regimes ranging from picoseconds to several nanoseconds with sub-picosecond resolution. The current status and future perspectives in this field via exploiting the unique possibilities of these 4th-generation light sources will be discussed. T2 - Seminar, Instituto de Óptica, CSIC CY - Madrid, Spain DA - 05.10.2023 KW - Laser-induced periodic surface structures (LIPSS) KW - Free electron laser (FEL) KW - Time-resolved scattering KW - Capillary waves PY - 2023 AN - OPUS4-58517 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weise, Frank T1 - Bewertung der Innenhydrophobierung als neuartige AKR-Vermeidungsstrategie bei Betonfahrbahndecken N2 - Zur Vermeidung von AKR-Schäden an Betonfahrbahndecken im deutschen Autobahnnetz wurden mit dem ARS 04/2013 verbindliche Eignungsprüfungen zum Ausschluss alkaliempfindlicher Gesteinskörnungen bei Neubau- und Erhaltungsmaßnahmen eingeführt. Das hatte eine signifikante Reduzierung geeigneter Gesteinskörnungen zur Folge. Deshalb wird geprüft, ob durch die Zugabe eines Hydrophobierungsmittels während der Betonherstellung grenzwertig alkaliempfindliche Gesteinskörnungen nutzbar gemacht werden können. In diesem Beitrag wird der Einfluss der Dosierung eines Compounds mit Hydrophobierungsmittel (HM) auf die Frisch- und Festbetoneigenschaften eines Waschbetons mit einer reaktiven Grauwacke dargestellt. Es zeigt sich, dass aufgrund des Antagonismus die zunehmende Dosierung des HM-Compounds eine signifikante Erhöhung der Zugabe des Luftporenbildners auf Wurzelharzbasis erfordert. Der AKR-Schädigungsprozess wird ab einer Dosierung des HM-Compounds von 0,75 M.-%, bezogen auf den Zementgehalt, hinreichend vermindert. Die mechanischen Eigenschaften des hydrophobierten Waschbetons verschlechtern sich im betrachteten Dosierungsbereich des HM-Compounds nur geringfügig. Auch der Frost-Tausalz-Widerstand vermindert sich, ohne den normativen Grenzwert für die Abwitterung zu überschreiten. T2 - 21. Internationale Baustofftagung ibausil CY - Weimar DA - 13.09.2023 KW - Alkali-Kieselsäure-Reaktion KW - Betonfahrbahndecke KW - Innenhydrophobierung KW - AKR-Vermeidung PY - 2023 AN - OPUS4-58357 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Spaltmann, Dirk T1 - Improvement of the tribological performance of titanium alloy using FS-laser-induced periodic surface structures in combination with ZDDP and ionic liquid lubricant additives N2 - The performance of titanium alloy (Ti6Al4V) surfaces was investigated in lubricated reciprocating sliding tribological tests (RSTT). Special emphasis was laid on the effect of surface nanostructures in area of contact on the respective friction and wear behaviour. These so-called laser-induced periodic surface structures (LIPSS, ripples) were produced on the titanium alloy surface upon scan processing in air by an ultrashort pulsed femtosecond (fs) laser. As lubricant served two types of base oils, a pure polyalcylene-glycol, and an SAE 0W30 oil containing only antioxidants and temperature stabilizers. Tribological tests were carried out on polished as well as LIPSS covered areas using both types of base oil. A test metrics was established, combining the additive 2-ethylhexyl-zincdithiophosphate (ZDDP) or the ionic liquid [P6,6,6,14] [DEHP] (98% purity) with the respective base oils. The test metrics also considered the orientation of motion with respect to the orientation of the structures formed on the surface. Results are presented which show that the interplay between LIPSS and the local chemistry formed by the respective additives is beneficial for the tribological behaviour of the titanium alloy. Certain combinations of base oil, additive and LIPSS reduced friction and wear significantly in the tribological contact. T2 - 64. Tribologie-Fachtagung CY - Göttingen, Germany DA - 25.09.2023 KW - TiAl64V KW - 100Cr6 KW - Friction KW - Wear KW - LIPSS KW - Lubrication KW - PAG KW - Ionic liquid PY - 2023 AN - OPUS4-58641 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - "Grabenkorrosion": How scientific debate leads to an solution. And modern failures due to neglection of well described facts N2 - In the late 1980s, a new type of corrosion appeared in drinking water installations where galvanized steel pipes failed forming a deep groove with no corrosion at the other surfaces. The reason was discussed quite fiercely between failure analysts and material suppliers. In the end the discussion lead to the solution: inductive welded pipes of a certain sulphur content were prone to selective corrosion. The history of the arguments is discussed using old communications between Wilhelm Schwenk and Wolfgang Stichel, who later published the results in a paper unfortunately only I german. Thus the knowledge got lost and new cases based on the same material problems are observed in application of so-called C-Steel piping systems. Failure cases are shown. T2 - MTech 2023 CY - Cavtat, Croatia DA - 02.10.2023 KW - Corrosion KW - Grabenkorrosion PY - 2023 AN - OPUS4-58518 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Milks, A. A1 - Lehmann, J. A1 - Leder, D. A1 - Sietz, M. A1 - Koddenberg, T. A1 - Böhner, U. A1 - Wachtendorf, Volker A1 - Terberger, T. T1 - A double-pointed wooden throwing stick from Schöningen, Germany: Results and new insights from a multianalytical study N2 - The site of Schöningen (Germany), dated to ca. 300,000 years ago, yielded the earliest large-scale record of humanly-made wooden tools. These include wooden spears and shorter double-pointed sticks, discovered in association with herbivores that were hunted and butchered along a lakeshore. Wooden tools have not been systematically analysed to the same standard as other Palaeolithic technologies, such as lithic or bone tools. Our multianalytical study includes micro-CT scanning, 3-dimensional microscopy, and Fourier transform infrared spectroscopy, supporting a systematic technological and taphonomic analysis, thus setting a new standard for wooden tool analysis. In illustrating the biography of one of Schöningen’s double-pointed sticks, we demonstrate new human behaviours for this time period, including sophisticated woodworking techniques. The hominins selected a spruce branch which they then debarked and shaped into an aerodynamic and ergonomic tool. They likely seasoned the wood to avoid cracking and warping. After a long period of use, it was probably lost while hunting, and was then rapidly buried in mud. Taphonomic alterations include damage from trampling, fungal attack, root damage and compression. Through our detailed analysis we show that Middle Pleistocene humans had a rich awareness of raw material properties, and possessed sophisticated woodworking skills. Alongside new detailed morphometrics of the object, an ethnographic review supports a primary function as a throwing stick for hunting, indicating potential hunting strategies and social contexts including for communal hunts involving children. The Schöningen throwing sticks may have been used to strategically disadvantage larger ungulates, potentially from distances of up to 30 metres. They also demonstrate that the hominins were technologically capable of capturing smaller fast prey and avian fauna, a behaviour evidenced at contemporaneous Middle Pleistocene archaeological sites. KW - FTIR KW - Stone Age KW - Middle Pleistocene KW - Throwing-stick KW - Wood KW - Micro-CT scanning KW - 3-dimensional microscopy PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-580012 DO - https://doi.org/10.1371/journal.pone.0287719 SN - 1932-6203 VL - 18 IS - 7 SP - 1 EP - 32 PB - PLOS CY - San Francisco, California, US AN - OPUS4-58001 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pirker, F. A1 - Toth, I. A1 - Cihak-Bayr, U. A1 - Grundtner, R. A1 - Vernes, A. A1 - Benedicto, J. A1 - Spaltmann, Dirk A1 - Gradt, Thomas A1 - Alberdi, A. A1 - Alonso, I. A1 - Bayón, R. A1 - Igartua, A. A1 - García, Á. A1 - Pagano, F. A1 - Bravo, I. A1 - Kogia, M. A1 - Dykeman, D. A1 - Liedtke, S. A1 - Minami, I. A1 - Nyberg, E. A1 - Soivio, K. A1 - Ronkainen, H. A1 - Majaniemi, S. A1 - Heino, V. A1 - Gkagkas, K. A1 - Mont, L. A1 - Amigorena, I. T1 - Tribological characterisation services for materials - i-TRIBOMAT N2 - Um den Entwicklungsprozess von neuen Komponenten zu beschleunigen, ist die Vorrausage der Eigenschaften der eingesetzten Werkstoffe im Betrieb der Komponenten von enormer Bedeutung. Um neue Werkstoffe hinsichtlich Ihrer Performance (in einer Komponente) bewerten zu können, ist deshalb die Entwicklung neuer innovativer Methoden notwendig. Diese Methoden können auch unter dem Begriff „lab-to-field“ oder „materials“ – up-scaling zusammengefasst werden. D. h. Werkstoffe werden im Labor charakterisiert, und deren Eigenschaften mittels z.B. Simulation auf die Komponentenperformance hochskaliert (upscaling). i-TRIBOMAT ist ein EU gefördertes Projekt (H2020, GA Nr. 814494) mit dem Ziel ein Open Innovation Test Bed für tribologische Werkstoffcharakterisierung aufzubauen und entsprechende Services von der tribologischen Charakterisierung neuer Werkstoffe bis hin zu Simulationsmodellen zur Vorrausage der Perfomance von Komponenten der Industrie anzubieten. Durch die Bündelung von Knowhow und Infrastruktur zu Charakterisierung sowie den Aufbau einer digitalen Plattform, wird i-TRIBOMAT das weltgrößte Open Innovation Test Bed für tribologische Werkstoffcharakterisierung. N2 - The prediction of the properties of the materials used in the operation of components is of enormous importance, in order to accelerate the development process of new components. To evaluate new materials in terms of their performance (in a component), the development of new innovative methods is necessary. These methods can also be summarized under the term lab-to-field or materials – upscaling, meaning materials being characterised in a laboratory and their properties being upscaled to the component performance by means of e.g. simulation. i-TRIBOMAT is a EU funded project (H2020, GA Nr. 814494) aiming at building an Open Innovation Test Bed for tribological material characterization and offering corresponding services from tribological characterization of new materials to simulation models for predicting the performance of industrial components. By bundling the infrastructure, know-how for characterization and building a digital platform, i-TRIBOMAT becomes the world’s largest open innovation test bed for tribological material characterization. T2 - 22nd International Colloquium Tribology CY - Esslingen, Germany DA - 28.01.2020 KW - Tribologie KW - Lab-to-field up-scaling KW - Werkstoffdatenbank KW - Geteilte Infrastruktur KW - Tribo-Analytik KW - Intelligente tribologische Werkstoffcharakterisierung KW - Lab-to-field upscaling KW - Tribology KW - Intelligent tribological material characterization KW - Materials database KW - Shared infrastruture KW - Tribo-analytics PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-576762 DO - https://doi.org/10.30419/TuS-2020-0026 SN - 0724-3472 SN - 2941-0908 VL - 67 IS - 5-6 SP - 35 EP - 50 PB - Expert CY - Tübingen AN - OPUS4-57676 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Einführung in die Korrosion metallener Werkstoffe N2 - Im Vortrag werden die wesentlichen Grundlagen zum Verständnis der Korrosion metallener Werkstoffe in komprimierter Form vorgestellt. Der Schwerpunkt liegt auf der Betrachtung der atmosphärischen Korrosion und den sich daraus ergebenden Anforderungen an den Korrosionsschutz insbesondere für den Bereich Verpackungen. T2 - CORPAC Seminar: Wie lassen sich VCI-Korrosionsschutz und Nachhaltigkeit vereinbaren? CY - Weidhausen bei Coburg/Germany DA - 29.03.2023 KW - Atmosphärische Korrosion KW - Einflussparameter KW - Befeuchtungsdauer PY - 2023 AN - OPUS4-57250 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hering, Marcus A1 - Sievers, Jürgen A1 - Curbach, Manfred A1 - Beckmann, Birgit T1 - An Approach to Predicting the Ballistic Limit of Thin Textile-Reinforced Concrete Plates Based on Experimental Results N2 - In this article, a partial selection of experiments on enhancing the impact resistance of structural components with non-metallic, textile-reinforced concrete is discussed. The focus is on the experimental investigations in which the impact resistance of thin, textile-reinforced concrete plates is characterized. The article discusses the materials, fabrics and test setup used. For the experimental work, a drop tower from the Otto Mohr Laboratory, which belongs to the Technische Universtät Dresden, was used. Furthermore, the experimental results are presented and evaluated using different methods. Based on the collected data, a suitable approach to determining the perforation velocity of an impactor through the investigated thin, textile-reinforced concrete plates is shown. KW - Building and Construction KW - Civil and Structural Engineering PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-586692 DO - https://doi.org/10.3390/buildings13092234 VL - 13 IS - 9 SP - 1 EP - 14 PB - MDPI AN - OPUS4-58669 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weichert, D. T1 - Robustness in Fatigue Strength Estimation N2 - Fatigue strength estimation is a costly manual material characterization process in which state-of-the-art approaches follow a standardized experiment and analysis procedure. In this paper, we examine a modular, Machine Learning-based approach for fatigue strength estimation that is likely to reduce the number of experiments and, thus, the overall experimental costs. Despite its high potential, deployment of a new approach in a real-life lab requires more than the theoretical definition and simulation. Therefore, we study the robustness of the approach against misspecification of the prior and discretization of the specified loads. We identify its applicability and its advantageous behavior over the state-of-the-art methods, potentially reducing the number of costly experiment. T2 - 2nd Annual AAAI Workshop on AI to Accelerate Science and Engineering CY - Washington DC, USA DA - 07.02.2023 KW - Active Learning KW - Gaussian Process KW - Fatigue Strength PY - 2022 AN - OPUS4-56684 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Andrade, C. A1 - Saucedo, L. A1 - Rebolledo, N. A1 - Cabeza, S. A1 - Meinel, Dietmar T1 - X-Ray computed tomography and traditional analysis of a capillary absorption test in cement pastes N2 - Water absorption testing has the attraction of being simple, relatively quick and use water as a fluid which is the key substance in the possible concrete deterioration. However, in spite of the advantages its application has remained empirical, except for the testing of resistance to frost, through the identification of the critical degree of saturation. Rilem TC-116 studied this test, among others, for the characterization of concrete resistance against transport through the concrete pore network. Results indicated a low discriminating ability of the absorbency for qualifying concrete resistance and then, it seemed necessary to try to move forward by making the link between the absorption testing and the concrete pore microstructure. In the present work, thanks to the X-Ray computed tomography, it is described the evolution of the water front in three paste-specimen with different w/c ratios (different pore radius distributions). The observations allowed us to deduce that all the pores start to fill simultaneously, but the bigger ones fill quicker and rise less. The saturation degree is measured along the height of the sample, showing that each pore size has a different rate which becomes constant after the first hour. Washburn’s equation was applied to the progressive advance of the water front, resulting in a pore radius much smaller than the one expected. KW - Capillary absorption KW - Pore size distribution KW - X-ray CT KW - Gravimetry PY - 2020 DO - https://doi.org/10.1016/j.cemconcomp.2020.103634 VL - 113 SP - 103634 PB - Elsevier Ltd. CY - London AN - OPUS4-51487 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Brockmann, N. A1 - Sicken, A. A1 - Krüger, Jörg T1 - Effects of laser cleaning on the condition of different silk model samples using varying wavelengths and pulse durations N2 - The cleaning of aged silk fibers poses a common challenge in the conservation of textiles, since traditional cleaning techniques often yield unsatisfactory results or even harm objects. In this regard, cleaning objects with laser radiation is a promising addition to the range of available methods. Due to it being contactless, even brittle and touch-sensitive objects with disfiguring or harmful soiling could potentially be cleaned and therefore made accessible for research and presentation. Examples of treatment have sometimes shown spectacular results. Still there is some skepticism concerning the safety of this treatment for textile materials, which has been strengthened through previous 532 nm wavelength nanosecond laser cleaning studies on silk fibers. Taking these published results into account, the range of examined laser parameters has been extended in this study, from 532 nm nanosecond laser to 1064 nm nanosecond and even 800 nm femtosecond laser, reevaluating the effect of this treatment on the fibers. The physicochemical processes taking place on the silk fibers when cleaning with lasers are complex and still not fully understood. The aim of this project was therefore to bring more clarification about potential effects of those processes on the condition of silk samples treated with a set of different parameters for wavelength, pulse duration, energy density and number of pulses per spot. It also looks at the influence of the presence of soiling on the results. The analysis of potential effects was then carried out using statistical methods and advanced analytics. Scanning electron microscopy, Fourier-transform infrared spectroscopy and colorimetry technology provided the required insights to better assess the effects. Results show that laser cleaning of silk fibers, like most other conventional cleaning techniques, is not completely without risk, but knowing what the possible effects are helps making decisions on whether the benefits of the technique used justify these risks. KW - Laser cleaning KW - Cultural heritage KW - Conservation KW - Silk PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-594601 DO - https://doi.org/10.1186/s40494-024-01152-1 SN - 2050-7445 VL - 12 IS - 1 SP - 1 EP - 15 PB - Springer AN - OPUS4-59460 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Was, G.S. A1 - Bahn, C.-B. A1 - Busby, J. A1 - Cui, B. A1 - Farkas, D. A1 - Gussev, M. A1 - Rigen He, M. A1 - Hesterberg, J. A1 - Jiao, Z. A1 - Johnson, D. A1 - Kuang, W. A1 - McMurtrey, M. A1 - Robertson, I. A1 - Sinjlawi, A. A1 - Song, M. A1 - Stephenson, K. A1 - Sun, K. A1 - Swaminathan, Srinivasan A1 - Wang, M. A1 - West, E. T1 - How irradiation promotes intergranular stress corrosion crack initiation N2 - Irradiation assisted stress corrosion cracking (IASCC) is a form of intergranular stress corrosion cracking that occurs in irradiated austenitic alloys. It requires an irradiated microstructure along with high temperature water and stress. The process is ubiquitous in that it occurs in a wide range of austenitic alloys and water chemistries, but only when the alloy is irradiated. Despite evidence of this degradation mode that dates back to the 1960s, the mechanism by which it occurs has remained elusive. Here, using high resolution electron backscattering detection to analyze local stress-strain states, high resolution transmission electron microscopy to identify grain boundary phases at crack tips, and decoupling the roles of stress and grain boundary oxidation, we are able to unfold the complexities of the phenomenon to reveal the mechanism by which IASCC occurs. The significance of the findings impacts the mechanical integrity of core components of both current and advanced nuclear reactor designs worldwide. KW - Irradiation KW - Stress corrosion cracking KW - Grain boundaries KW - Oxidation KW - Austenitic alloys PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-595748 DO - https://doi.org/10.1016/j.pmatsci.2024.101255 SN - 0079-6425 VL - 143 SP - 1 EP - 15 PB - Elsevier AN - OPUS4-59574 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Minenkov, Alexey A1 - Hollweger, Sophia A1 - Duchoslav, Jiri A1 - Erdene-Ochir, Otgonbayar A1 - Weise, Matthias A1 - Ermilova, Elena A1 - Hertwig, Andreas A1 - Schiek, Manuela T1 - Monitoring the Electrochemical Failure of Indium Tin Oxide Electrodes via Operando Ellipsometry Complemented by Electron Microscopy and Spectroscopy N2 - Transparent conductive oxides such as indium tin oxide (ITO) are standards for thin film electrodes, providing a synergy of high optical transparency and electrical conductivity. In an electrolytic environment, the determination of an inert electrochemical potential window is crucial to maintain a stable material performance during device operation. We introduce operando ellipsometry, combining cyclic voltammetry (CV) with spectroscopic ellipsometry, as a versatile tool to monitor the evolution of both complete optical (i.e., complex refractive index) and electrical properties under wet electrochemical operational conditions. In particular, we trace the degradation of ITO electrodes caused by electrochemical reduction in a pH-neutral, water-based electrolyte environment during electrochemical cycling. With the onset of hydrogen evolution at negative bias voltages, indium and tin are irreversibly reduced to the metallic state, causing an advancing darkening, i.e., a gradual loss of transparency, with every CV cycle, while the conductivity is mostly conserved over multiple CV cycles. Post-operando analysis reveals the reductive (loss of oxygen) formation of metallic nanodroplets on the surface. The reductive disruption of the ITO electrode happens at the solid–liquid interface and proceeds gradually from the surface to the bottom of the layer, which is evidenced by cross-sectional transmission electron microscopy imaging and complemented by energy-dispersive X-ray spectroscopy mapping. As long as a continuous part of the ITO layer remains at the bottom, the conductivity is largely retained, allowing repeated CV cycling. We consider operando ellipsometry a sensitive and nondestructive tool to monitor early stage material and property changes, either by tracing failure points, controlling intentional processes, or for sensing purposes, making it suitable for various research fields involving solid–liquid interfaces and electrochemical activity. KW - General Materials Science PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-597625 DO - https://doi.org/10.1021/acsami.3c17923 SN - 1944-8252 VL - 16 IS - 7 SP - 9517 EP - 9531 PB - American Chemical Society (ACS) AN - OPUS4-59762 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Knapic, D. A1 - Mardare, A. I. A1 - Voss, Heike A1 - Bonse, Jörn A1 - Hassel, A. W. T1 - Corrosion study of picosecond-laser structured and anodized Ti6Al4V for bone screws N2 - A corrosion study is performed on six variations of titanium grade 5 (Ti6Al4V) samples. Samples are prepared in different conditions by variation of preanodization, postanodization, and picosecond-laser (ps-laser) surface treatment, while polished and anodized samples serve as reference. Microcones and nanosized periodic surface features are successfully produced on Ti6Al4V samples. The morphology and topography of the structures are visualized by scanning electron microscopy and white light interference microscopy. Furthermore, the relative electrochemically active surface area (ECSA) is determined for the ps-laser-treated samples. It is determined that the preanodized and laser-treated sample has 3.5 times larger ECSA than a polished sample, and that the laser-treated sample has 4.1 times larger area. Moreover, Tafel analysis is performed to determine the corrosion properties of the samples. It is shown that the corrosion resistance improves for both laser-structured samples after the anodization. To further study the surface of the samples, electrochemical impedance spectroscopy measurements are conducted. The study indicates that the ps-laser-treated and anodized Ti6Al4V is suitable to be used for the fabrication of bone screws and plates due to its improved corrosion resistance as compared to nonanodized samples. KW - Laser-induced periodic surface structures (LIPSS) KW - Anodization KW - Bone screws KW - Implant material KW - Titanium alloys PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-597890 DO - https://doi.org/10.1002/pssa.202300609 SN - 1862-6319 VL - 221 SP - 1 EP - 8 PB - Wiley-VCH GmbH CY - Weinheim AN - OPUS4-59789 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nawaz, Q. A1 - Blaeß, Carsten A1 - Mueller, Ralf A1 - Boccaccini, A.R. T1 - Processing and cytocompatibility of Cu-doped and undoped fluoride-containing bioactive glasses N2 - Sintered or additive-manufactured bioactive glass (BG) scaffolds are highly interesting for bone replacement applications. However, crystallization often limits the high-temperature processability of bioactive glasses (BGs). Thus, the BG composition must combine high bioactivity and processability. In this study, three BGs with nominal molar (%) compositions 54.6SiO2-1.7P2O3-22.1CaO-6.0Na2O-7.9K2O-7.7MgO (13–93), 44.8SiO2-2.5P2O3-36.5CaO-6.6Na2O-6.6K2O-3.0CaF2 (F3) and 44.8SiO2-2.5P2O3-35.5CaO-6.6Na2O-6.6K2O-3.0CaF2-1.0CuO (F3–Cu) were investigated. The dissolution and ion release kinetics were investigated on milled glass powder and crystallized particles (500–600 μm). All glasses showed the precipitation of hydroxyapatite (HAp) crystals after 7 days of immersion in simulated body fluid. No significant differences in ion release from glass and crystalline samples were detected. The influence of surface roughness on cytocompatibility and growth of preosteoblast cells (MC3T3-E1) was investigated on sintered and polished BG pellets. Results showed that sintered BG pellets were cytocompatible, and cells were seen to be well attached and spread on the surface after 5 days of incubation. The results showed an inverse relation of cell viability with the surface roughness of pellets, and cells were seen to attach and spread along the direction of scratches. KW - Bioactive glass KW - Crystallization KW - Solubility KW - Cytocompatibility KW - Surface roughness PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-598257 DO - https://doi.org/10.1016/j.oceram.2024.100586 SN - 2666-5395 VL - 18 SP - 1 EP - 8 PB - Elsevier Ltd. AN - OPUS4-59825 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bayerlein, Bernd A1 - Schilling, Markus A1 - von Hartrott, Philipp A1 - Waitelonis, Jörg T1 - Semantic integration of diverse data in materials science: Assessing Orowan strengthening N2 - AbstractThis study applies Semantic Web technologies to advance Materials Science and Engineering (MSE) through the integration of diverse datasets. Focusing on a 2000 series age-hardenable aluminum alloy, we correlate mechanical and microstructural properties derived from tensile tests and dark-field transmission electron microscopy across varied aging times. An expandable knowledge graph, constructed using the Tensile Test and Precipitate Geometry Ontologies aligned with the PMD Core Ontology, facilitates this integration. This approach adheres to FAIR principles and enables sophisticated analysis via SPARQL queries, revealing correlations consistent with the Orowan mechanism. The study highlights the potential of semantic data integration in MSE, offering a new approach for data-centric research and enhanced analytical capabilities. KW - Semantic Interoperability KW - Knowledge Graph KW - Orowan Mechanism KW - Aluminum Alloy Aging KW - Ontology KW - Semantic Data Integration PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-599780 DO - https://doi.org/10.1038/s41597-024-03169-4 VL - 11 IS - 1 SP - 1 EP - 12 PB - Springer Science and Business Media LLC AN - OPUS4-59978 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ratkovac, Mirjana A1 - Gerards-Wünsche, Paul A1 - Thiele, Marc A1 - Brackrock, Daniel A1 - Stamm, Michael T1 - Detection and monitoring of the fatigue crack growth on welds – Application-oriented use of NDT methods N2 - Early detection of fatigue cracks and accurate measurements of the crack growth play an important role in the maintenance and repair strategies of steel structures exposed to cyclic loads during their service life. Observation of welded connections is especially of high relevance due to their higher susceptibility to fatigue damage. The aim of this contribution was to monitor fatigue crack growth in thick welded specimens during fatigue tests as holistically as possible, by implementing multiple NDT methods simultaneously in order to record the crack initiation and propagation until the final fracture. In addition to well-known methods such as strain gauges, thermography, and ultrasound, the crack luminescence method developed at the Bundesanstalt für Materialforschung und -prüfung (BAM), which makes cracks on the surface particularly visible, was also used. For data acquisition, a first data fusion concept was developed and applied in order to synchronize the data of the different methods and to evaluate them to a large extent automatically. The resulting database can ultimately also be used to access, view, and analyze the experimental data for various NDT methods. During the conducted fatigue tests, the simultaneous measurements of the same cracking process enabled a comprehensive comparison of the methods, highlighting their individual strengths and limitations. More importantly, they showed how a synergetic combination of different NDT methods can be beneficial for implementation in large-scale fatigue testing but also in monitoring and inspection programs of in-service structures - such as the support structures of offshore wind turbines. T2 - Fatigue Design 2023 (FatDes 2023) CY - Senlis, France DA - 29.11.2023 KW - Fatigue KW - Welded KW - NDT KW - Crack growth PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-600238 DO - https://doi.org/10.1016/j.prostr.2024.03.062 VL - 57 SP - 560 EP - 568 PB - Elsevier B.V. AN - OPUS4-60023 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hertwig, Andreas A1 - François, P. T1 - ELENA Project: Creating a simplified uncertainty calculation for industrial applications N2 - In this workpackage of the ELENA project, we develop a way to express the measurement uncertainty of nanoscale determination of electrical propserties. The method developed aims to be usable for industrial contexts and described in technical documents and standards drafts. Standards and reference samples are used to make traceable measurements available for the end user. T2 - Congrès International de Metrologie CY - Lyon, France DA - 06.03.2023 KW - Nanoscale measurements KW - Electrical properties KW - Optical measurements KW - Surfaces KW - Scanning probe measurements PY - 2023 AN - OPUS4-57155 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kuchenbecker, Petra T1 - Dynamische Lichtstreuung DLS nach ISO 22412:2017 N2 - Einführung in die Partikelgrößenbestimmung von Nano-Materialien mittels Dynamischer Lichtstreuung. Normative Grundlagen (ISO 22412 und OECD TG 125); Messprinzip, Auswertealgorithmen, Informationsgehalt der Daten, Metadaten, Reporting. T2 - BAM Akademie: Info-Tage "NANO OR NOT NANO" CY - Online meeting DA - 16.02.2023 KW - DLS KW - Particle size KW - Nano PY - 2023 AN - OPUS4-57128 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kuchenbecker, Petra T1 - Exkurs Partikelgrößenverteilungen N2 - Einführung in die Darstellung der Ergebnisse von Partikelgrößenbestimmungen: Was ist ein Kugeläquivalenzdurchmesser; welche Bedeutung hat die gemessene Mengenart; welche Parameter werden ausgewiesen. Bezug zu Regularien hinsichtlich der Bewertung "Nano- oder nicht Nano-Material. T2 - BAM Akademie: Info-Tage "NANO OR NOT NANO" CY - Online meeting DA - 16.02.2023 KW - Nano material KW - Particle size KW - Size distribution PY - 2023 AN - OPUS4-57127 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kuchenbecker, Petra T1 - Zentrifugen Sedimentationsverfahren CLS nach ISO 13318 2:2007 N2 - Einführung in die Bestimmung der Partikelgröße von Nano-Materialien mittels Zentrifugen Sedimentationsverfahren CLS nach ISO 13318 2:2007. Normative Grundlagen (einschließlich OECD TG 125), Messprinzip, Auswertung, Vor- und Nachteile der Methode, Metadaten, Reporting. T2 - BAM Akademie: Info-Tage "NANO OR NOT NANO" CY - Online meeting DA - 16.02.2023 KW - CLS KW - Particle size KW - Nano PY - 2023 AN - OPUS4-57129 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Grundmann, Jana A1 - Bodermann, Bernd A1 - Ermilova, Elena A1 - Weise, Matthias A1 - Hertwig, Andreas A1 - Klapetek, Petr A1 - Rafighdoost, Jila A1 - Pereira, Silvania F. T1 - Optical and tactile measurements on SiC sample defects N2 - Abstract. In power electronics, compound semiconductors with large bandgaps, like silicon carbide (SiC), are increasingly being used as material instead of silicon. They have a lot of advantages over silicon but are also intolerant of nanoscale material defects, so that a defect inspection with high accuracy is needed. The different defect types on SiC samples are measured with various measurement methods, including optical and tactile methods. The defect types investigated include carrots, particles, polytype inclusions and threading dislocations, and they are analysed with imaging ellipsometry, coherent Fourier scatterometry (CFS), white light interference microscopy (WLIM) and atomic force microscopy (AFM). These different measurement methods are used to investigate which method is most sensitive for which type of defect to be able to use the measurement methods more effectively. It is important to be able to identify the defects to classify them as critical or non-critical for the functionality of the end product. Once these investigations have been completed, the measurement systems can be optimally distributed to the relevant defects in further work to realize a hybrid analysis of the defects. In addition to the identification and classification of defects, such a future hybrid analysis could also include characterizations, e.g. further evaluation of ellipsometric data by using numerical simulations. KW - Compound semiconductors KW - Hybrid metrology KW - Material defects KW - Spectroscopic ellipsometry KW - Scanning probe microscopy KW - White-light interference microscopy PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-601220 DO - https://doi.org/10.5194/jsss-13-109-2024 SN - 2194-878X VL - 13 IS - 1 SP - 109 EP - 121 PB - Copernicus Publ. CY - Göttingen AN - OPUS4-60122 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Hashemi, Seyedreza A1 - Zscherpel, Uwe T1 - Measurement of Focal Spots of X-ray Tubes Using a CT Reconstruction Approach on Edge Images of Large Holes and Comparison to Pinhole Imaging N2 - The first Non-destructive testing (NDT) method which evolved in the industrial age was radiographic testing (RT). Among all NDT methods, RT is no exception, so there are still many issues for optimizations even today. One of them is the measurement of the focal spot of X-ray tubes. The size of the focal spot is critical for imaging, because it determines the spatial resolution in the X-ray image. The classical way to evaluate focal spots of X-ray tubes is by pinhole imaging using a camera obscura. But this method has a natural lower limit, which is defined by the diameter of the pinhole used (today min. 10 µm). Therefore, focal spot sizes lower than 50 µm diameter cannot be imaged and measured correctly. An alternative approach, which permits this, was investigated here using the edge unsharpness of holes much larger than the focal spot size. The results of both methods were compared using 3 different X-ray tubes. KW - Reconstruction method KW - Radiographic testing (RT) using X-rays KW - Focal spot measurement KW - Edge unsharpness KW - X-ray tubes KW - Pinhole imaging KW - Computed Tomography (CT) KW - Focal Spot (FS) PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-608646 DO - https://doi.org/10.58286/29556 SN - 2941-4989 SP - 1 EP - 9 PB - NDT.net CY - Berlin, Germany AN - OPUS4-60864 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bulling, Jannis T1 - Mass Lumping for Scaled Boundary Polygonal Elements N2 - Many modern ultrasonic methods in the fields of Non-Destructive Testing (NDT) and Structural Health Monitoring (SHM) require simulations in research. Researchers either use simulation data initially during development to investigate certain aspects, or the simulation process is directly part of the research task. Examples of the second case are inverse methods for parameter estimation, model-assisted probability of detection analysis or the generation of training data for AI algorithms. All these applications require algorithms that are as efficient as possible. For methods based on explicit time-step methods, a significant increase in efficiency can be achieved if a so-called lumped mass matrix can be used, which approximates the consistent mass matrix but is easier to invert. The finite element method has been the subject of many studies on approximations of the mass matrix. In contrast, the lumped mass matrix in the context of the Scaled Boundary Finite Element Method (SBFEM) is a current field of research [1,2]. In the time domain, the semi-analytical SBFEM is notable for its flexibility to be applied to polygonal meshes. In particular, image-based mesh generation using a quadtree algorithm is possible. In general, polygonal meshes have the same flexibility as triangular meshes, but polygonal meshes can have additional advantages such as greater tolerance to distortion. In this contribution, the SBFEM formulation based on bubble functions [3] for the time domain is presented for two-dimensional elastic waves. The adjustments necessary for a good approximating lumped mass matrix are emphasized. Several grid generation methods for polygonal elements are shown. Figure 1 depicts the difference between the consistent mass matrix and the lumped mass matrix for a normal polygonal mesh. Finally, the accuracy of mass lumping for linear, quadratic and cubic shape functions is presented and the computational efficiency is demonstrated using exemplary waveguide geometries. T2 - Guided Ultrasonic Waves: Emerging Methods (GUWEM) CY - Überherrn, Germany DA - 08.07.2024 KW - Scaled boundary finite element method KW - Mass lumping KW - Guided waves PY - 2024 UR - https://doi.org/10.5281/zenodo.12517188 AN - OPUS4-60766 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - da Costa, P. F. G. M. A1 - Merízio, L. G. A1 - Wolff, N. A1 - Terraschke, H. A1 - de Camargo, Andrea Simone Stucchi T1 - Real-time monitoring of CdTe quantum dots growth in aqueous solution N2 - Quantum dots (QDs) are remarkable semiconductor nanoparticles, whose optical properties are strongly size-dependent. Therefore, the real-time monitoring of crystal growth pathway during synthesis gives an excellent opportunity to a smart design of the QDs luminescence. In this work, we present a new approach for monitoring the formation of QDs in aqueous solution up to 90 °C, through in situ luminescence analysis, using CdTe as a model system. This technique allows a detailed examination of the evolution of their light emission. In contrast to in situ absorbance analysis, the in situ luminescence measurements in reflection geometry are particularly advantageous once they are not hindered by the concentration increase of the colloidal suspension. The synthesized particles were additionally characterized using X-ray diffraction analysis, transition electron microscopy, UV-Vis absorption and infrared spectroscopy. The infrared spectra showed that 3-mercaptopropionic acid (MPA)-based thiols are covalently bound on the surface of QDs and microscopy revealed the formation of CdS. Setting a total of 3 h of reaction time, for instance, the QDs synthesized at 70, 80 and 90 °C exhibit emission maxima centered at 550, 600 and 655 nm. The in situ monitoring approach opens doors for a more precise achievement of the desired emission wavelength of QDs. KW - CdTe quantum dots KW - In situ synthesis KW - Real time growth control PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-603596 DO - https://doi.org/10.1038/s41598-024-57810-8 SN - 2045-2322 VL - 14 IS - 1 SP - 1 EP - 11 PB - Springer Science and Business Media LLC AN - OPUS4-60359 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhang, Fengchan A1 - Oiticica, Pedro Ramon Almeida A1 - Abad-Arredondo, Jaime A1 - Arai, Marylyn Setsuko A1 - Oliveira, Osvaldo N. A1 - Jaque, Daniel A1 - Fernandez Dominguez, Antonio I. A1 - de Camargo, Andrea Simone Stucchi A1 - Haro-González, Patricia T1 - Brownian Motion Governs the Plasmonic Enhancement of Colloidal Upconverting Nanoparticles N2 - Upconverting nanoparticles are essential in modern photonics due to their ability to convert infrared light to visible light. Despite their significance, they exhibit limited brightness, a key drawback that can be addressed by combining them with plasmonic nanoparticles. Plasmon-enhanced upconversion has been widely demonstrated in dry environments, where upconverting nanoparticles are immobilized, but constitutes a challenge in liquid media where Brownian motion competes against immobilization. This study employs optical tweezers for the three-dimensional manipulation of an individual upconverting nanoparticle, enabling the exploration of plasmon-enhanced upconversion luminescence in water. Contrary to expectation, experiments reveal a long-range (micrometer scale) and moderate (20%) enhancement in upconversion luminescence due to the plasmonic resonances of gold nanostructures. Comparison between experiments and numerical simulations evidences the key role of Brownian motion. It is demonstrated how the three-dimensional Brownian fluctuations of the upconverting nanoparticle lead to an “average effect” that explains the magnitude and spatial extension of luminescence enhancement. KW - Upconversion KW - Plasmon enhancement KW - Optical tweezers KW - Brownian motion KW - Nanoparticles PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-603551 DO - https://doi.org/10.1021/acs.nanolett.4c00379 VL - 24 IS - 12 SP - 3785 EP - 3792 PB - American Chemical Society (ACS) AN - OPUS4-60355 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weinel, Kristina T1 - Plasmonic Behavior in Assemblies of Disordered Gold Nanoparticles N2 - Plasmons are collective oscillations of the free electron density in metals which can be described by an electromagnetic field. Surface plasmons are longitudinal waves propagating at the surface of the metallic material coupled to an external field. Localized surface plasmons on a nanoparticle reveal the behavior of standing waves with discrete resonance frequencies whose dominating mode is called dipole mode. Coupling of nanoparticles leads eventually to a hybridization of those dipole modes and therefore to spectral and spatial delocalization which was already investigated in ordered systems. In disordered systems, there are a lot of open questions regarding the propagation behavior which changes from delocalization to localization for instance due to the disorder. This phenomenon is then called Anderson localization. To investigate the propagation behavior of plasmonic waves in an assembly of disordered gold NPs, we combine experimental results of electron energy loss spectroscopy in a scanning transmission microscope with simulation results of the self-consistent dipole modelling. We indeed find experimentally localization of plasmon modes and with the simulation we could exclude other localization mechanism such as life-time damping or retardation. In conclusion, we could found Anderson localization of surface plasmons in assemblies of disordered gold nanoparticles which will enhance the understanding of this kind of vector waves to the Anderson localization as a general wave behavior in disordered systems. T2 - PhD seminar Leipniz Institut for solid state and material research (IFW Dresden) CY - Dresden, Germany DA - 19.06.2024 KW - Plasmonic KW - EELS in STEM KW - Self-consistent dipole model KW - Assemblies of gold nanoparticles PY - 2024 AN - OPUS4-60945 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Held, Mathias A1 - Bulling, Jannis A1 - Lugovtsova, Yevgeniya A1 - Prager, Jens T1 - Determination of isotropic elastic constants from dispersion images based on ultrasonic guided waves by using neural networks N2 - This article presents a method to use the dispersive behavior of ultrasonic guided waves and neural networks to determine the isotropic elastic constants of plate-like structures through dispersion images. Therefore, two different architectures are compared: one using convolutions and transfer learning based on the EfficientNetB7 and a Vision Transformer-like approach. To accomplish this, simulated and measured dispersion images are generated, where the first is applied to design, train, and validate and the second to test the neural networks. During the training of the neural networks, distinct data augmentation layers are employed to introduce artifacts appearing in measurement data into the simulated data. The neural networks can extrapolate from simulated to measured data using these layers. The trained neural networks are assessed using dispersion images from seven known material samples. Multiple variations of the measured dispersion images are tested to guarantee the prediction stability. The study demonstrates that neural networks can learn to predict the isotropic elastic constants from measured dispersion images using only simulated dispersion images for training and validation without needing an initial guess or manual feature extraction, independent of the measurement setup. Furthermore, the suitability of the different architectures for generating information from dispersion images in general is discussed. KW - Ultrasonic guided waves KW - Dispersion KW - Elastic constants KW - Neural networks KW - Image processing KW - Vision transformer PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-607090 DO - https://doi.org/10.1016/j.ultras.2024.107403 SN - 0041-624X VL - 143 SP - 1 EP - 48 PB - Elsevier B.V. AN - OPUS4-60709 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hertwig, Andreas T1 - Characterisation of thin layers of Polydopamine used as functional coatings in X-Ray optics N2 - Polydopamine (PDA) is a biological / biomimetic polymer which has spiked considerable interest in recent years. Its monomer is an important neurotransmitter and it is one of the strongest glues produced by biological organisms. Polydopamine is a candidate for several applications, mainly in the field of biology and medicine, but also - recently - for layer coatings with optical, electrical, and mechanical function. In this work, we investigate PDA layers intended as reflectivity enhancers for mirror surfaces in X-ray astronomical observatories. It has previously been shown, that such X-ray telescopes can be improved by a coating of PDA in the thickness range of several nm. Accurate thickness determination is required to monitor and optimise the coating process. We use spectroscopic ellipsometry to determine first the dielectric function of the polydopamine layers using model coatings of sufficient thickness. This data is then used to accurately determine the layer thickness of much thinner PDA layers. This study resulted in data on the thickness and dielectric function of PDA layers that could lead to a better understanding of the correlation of layer thickness and layer properties depending on the process parameters. T2 - Deutsche Physikalische Gesellschaft - Frühjahrstagung CY - Berlin, Germany DA - 17.03.2024 KW - Polydopamine KW - Thin Solid Layers KW - X-ray optics KW - Spectroscopic Ellipsometry PY - 2024 AN - OPUS4-60955 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ulrich, A. S. A1 - Kasatikov, S. A1 - König, T. A1 - Fantin, Andrea A1 - Margraf, J. T. A1 - Galetz, M. C. T1 - Decreased Metal Dusting Resistance of Ni-Cu Alloys by Fe and Mn Additions N2 - Ni-Cu alloys are promising for application at temperatures between 400–900 °C and reducing atmospheres with high C-contents. Typically, under such conditions, metallic materials in contact with the C-rich atmosphere are degraded by a mechanism called metal dusting (MD). Ni-Cu-alloys do not form protective oxide scales, but their resistance is attributed to Cu, which catalytically inhibits the C-deposition on the surface. Adding other alloying elements, such as Mn or Fe, was found to enhance the MD attack of Ni-Cu alloys again. In this study, the effect of the Mn and Fe is divided into two affected areas: the surface and the bulk. The MD attack on binary Ni-Cu alloys, model alloys with Fe and Mn additions, and commercial Monel Alloy 400 is experimentally demonstrated. The surface electronic structure causing the adsorption and dissociation of C-containing molecules is investigated for model alloys. Analytical methods such as scanning electron microscopy combined with energy-dispersive X-ray spectroscopy, electron probe microanalysis combined with wavelength-dispersive X-ray spectroscopy, X-ray diffraction analysis, and near-edge X-ray absorption fine structure measurements were used. The results are correlated to CALPHAD calculations and atomistic simulations combining density functional theory calculations and machine learning. It is found that the Cu content plays a significant role in the surface reaction. The effect of Mn and Fe is mainly attributed to oxide formation. A mechanism explaining the enhanced attack by adding both Fe and Mn is proposed. KW - Metal Dusting KW - XANES PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-608226 DO - https://doi.org/10.1007/s11085-024-10263-w SN - 2731-8397 SP - 1 EP - 14 PB - Springer Science and Business Media LLC AN - OPUS4-60822 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pfretzschner, Beate T1 - In-situ ED-XRD und Radiographie während eines Zugversuchs an wasserstoffbeladenem Supermartensit N2 - Die Ergebnisse von in-situ Experimenten am Berliner Elektronenspeicherring (BESSY II) werden vorgestellt. Es wurden Zugversuche an wasserstoffbeladenen und wasserstofffreien supermartensitischen Proben durchgeführt und Diffraktionsspektren und radiographische Bilder aufgenommen. Die energiedispersive Röntgendiffraktion ermöglichte dabei die dehnungsinduzierte Phasenumwandlung von Restaustenit zu Martensit in-situ zu beobachten. Die Radiographiebilder der zerreisenden Probe gaben Einblicke in das Bruchverhalten in Abhängigkeit vom Wasserstoffgehalt des Supermartensits. T2 - Forschungsseminar des Lehrstuhls Fügetechnik CY - OvGU, Lehrstuhl Fügetechnik, Magdeburg, Germany DA - 10.01.2017 KW - energiedispersive Röntgendiffraktometrie KW - Wasserstoff KW - dehnungsinduzierte Phasenumwandlung KW - Supermartensit PY - 2017 AN - OPUS4-38973 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Werkstoffverträglichkeit von Behältern für die Beförderung gefährlicher Güter N2 - Die BAM-Liste - Anforderungen an Tanks für die Beförderung gefährlicher Güter – mit den Beständigkeitsbewertungen metallischer und polymerer Werkstoffe ist Grundlage für die stoffbezogenen Baumusterzulassungen für Tankcontainer und ortsbewegliche Tanks zur Beförderung gefährlicher Güter durch die BAM seit der Herausgabe der 1. Auflage 1989. Diese Beständigkeitsbewertungen werden nicht nur bundesweit, sondern weltweit als Erkenntnisquelle genutzt. Für die Zulassung von Kesselwagen und Tankfahrzeugen werden diese Daten auch herangezogen. Die Werkstoffbeständigkeitsdaten und der damit verbundene Informationsservice der BAM haben mit Sicherheit dazu beigetragen, Leckagen von Tanks aufgrund des Einsatzes von Tanks/Kesselwagen aus einem gegenüber dem Füllgut unbeständigem Tankwerkstoff oder Dichtungswerkstoff zu vermeiden. T2 - Ausgewählte Kapitel der Werkstofftechnik - Werkstoffe und Fertigungstechnik CY - Wuppertal, Germany DA - 13.01.2017 KW - Werkstoffbeständigkeit KW - Tankwerkstoffe KW - Dichtungswerkstoffe KW - BAM-Liste KW - Datenbank Gefahrgut PY - 2017 AN - OPUS4-38974 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Miccoli, Lorenzo T1 - In-plane shear behaviour of earthen materials panels strengthened with polyester fabric strips N2 - An experimental investigation was carried out to study the in-plane shear behaviour of earthen material panels strengthened with polyester fabric strips. Strengthened panels were developed to exploit the strength potential of earthen materials and to solve its lack of tensile strength, significantly improving not only strength but also ductility. Three earthen materials were considered: cob, earth block masonry (EBM) and rammed earth (RE). As first approach the strengthening configuration, based on different adhesive materials, was tested only for cob panels. As part of the study the results of a big testing campaign of unstrengthened Panels were considered. Seven strengthened panels were tested in diagonal compression/shear.A unique reinforcement orientation was used. The results of these tests are presented in this paper, and include the load-displacement behaviours, crack patterns, failure modes. The results showed that the reinforcement was the most effective in EBM panels, with increase in strength and ductility observed. In RE and cob panels the reinforcement did not likely contribute significantly to the shear resistance, due to a lack of embedment length of the strips. Instead, in EBM it was likely that the vertical reinforcement acted in tension to restrain shear induced dilation and to restrain sliding. T2 - 10th International Conference on Structural Analysis of Historical Constructions (SAHC 2016) CY - Leuven, Belgium DA - 13.09.2016 KW - Building materials KW - Earthen materials KW - Strengthening KW - Diagonal compression test KW - Shear strength PY - 2016 AN - OPUS4-38979 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pfennig, Anja A1 - Kranzmann, Axel T1 - Borehole integrity of austenitized and annealed pipe steels suitable for carbon capture and storage (CCS) N2 - Properties of pipe steels for CCS (carbon capture and storage) technology require resistance against the corrosive environment of a potential CCS-site (heat, pressure, salinity of the aquifer, CO2-partial pressure). The influence of austenitzing in heat treatment routines of two different injection pipe steels (1.4034, X46Cr13 and 1.4021, X20Cr13) was evaluated. Steel coupons were austenitized at different temperatures (900-1050 °C) for different lengths of time (30-90 min) before quenching and annealing prior to long term corrosion experiments (60°C, 100 bar, artificial brine close to a CCS-site in the Northern German Basin, Germany). In general, fewer pits are found on X46Cr13. Comparing steels with 13% chromium each the higher carbon content of X46Cr13 (0.46% C) results in a lower number of pits compared to X20Cr13 (0.20% C). It is found that neither the carbon content of the steels nor austenitizing temperature has much influence, but local corrosion behaviour is most susceptible towards austenitzing time. T2 - 6th International Conference on Future Environment and Energy (ICFEE 2016) CY - Pattaya, Thailand DA - 23.01.2016 KW - CCS KW - CO2 KW - Corrosion KW - Steel KW - Heat treatment PY - 2016 SP - 9 EP - 14 AN - OPUS4-38980 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nikonov, A. Y.. A1 - Dmitriev, A. I. A1 - Österle, Werner T1 - Molecular dynamics study of slip mechanisms of nickel with amorphous-like Ni-P coating N2 - In the paper by using molecular dynamics method we investigate behavior of nickel-phosphorus compound in amorphous-like state under conditions of shear loading at the constant velocity. Samples with an amorphous layer of pure nickel and nickel-phosphorus compound were considered. The analysis showed that forces of shear resistance in the sample with an amorphous layer containing phosphorus in about 3 times less than the sample with a layer of pure nickel. Thus, it was shown that nickel-phosphorous coating in amorphous-like state may exhibit low friction properties, and, therefore, serve as the solid lubricant material. T2 - International Conference on Advanced Materials with Hierarchical Structure for New Technologies and Reliable Structures CY - Tomsk, Russia DA - 19.09.2016 KW - Local structural transformations KW - Lattice PY - 2016 DO - https://doi.org/10.1063/1.4966457 VL - 1783 SP - 020164-1 EP - 020164-4 AN - OPUS4-38932 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dmitriev, A. I. A1 - Österle, Werner T1 - Sliding simulation of automotive brake primary contact with variable amounts of copper and graphite nanoparticles N2 - Copper is one of the most important components in brake pads and its amount can reach up to 14%. In spite of a number of positive features copper usage in brake pad formulations has recently become the subject of considerable discussions, primarily due to concerns about potential risks related to environmental impacts of copper particles. So, for developing new pad formulations with possible replacements of copper content, it is very important to understand the functionality of copper additions to brake friction materials. In the paper theoretical investigation of the role of copper as a pad ingredient was carried out on the basis of modelling by the method of movable cellular automata (MCA). In the study the concentration of copper particles in a Fe3O4-matrix was varied. The sliding simulations were performed while assuming material properties at 500 degrees C in order to assess the beneficial role of copper during severe braking conditions corresponding to fading cycles during dynamometer testing. T2 - International Conference on Advanced Materials with Hierarchical Structure for New Technologies and Reliable Structures CY - Tomsk, Russia DA - 19.09.2016 KW - Polymer matrix composite KW - Silica nanoparticles KW - Friction KW - Wear PY - 2016 DO - https://doi.org/10.1063/1.4966337 VL - 1783 SP - 020044-1 EP - 020044-4 AN - OPUS4-38933 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Müller, Philipp A1 - Miccoli, Lorenzo A1 - Fontana, Patrick A1 - Ziegert, C. T1 - Development of partial safety factors for earth block masonry N2 - The main aim of the research was the development of a first valid database for material parameters of earth block masonry (EBM) with particular regard to statistical characteristics. A solid database is needed for the determination of the materials partial safety factor. Therefore, compressive strength tests were carried out with two types of earth blocks and two types of prefabricated earth mortar. The evaluation has shown that the mean variation of the compressive strength was remarkably less than expected, which indicates high quality standards of the components earth block and mortar with regard to industrial production. Using the reliability method, a partial safety factor for EBM subjected to compression was determined on the basis of these test results. The findings have shown that a common calculation method for EBM based on partial safety factors following the valid masonry construction standard is feasible. KW - Partial safety factor KW - Earth block masonry (EBM) KW - Reliability KW - Compressive strength PY - 2017 DO - https://doi.org/10.1617/s11527-016-0902-9 SN - 1871-6873 SN - 1359-5997 VL - 50 IS - 1 SP - 1 EP - 14 PB - Springer AN - OPUS4-38937 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Häusler, Ines A1 - Moeck, P. A1 - Volz, K. A1 - Neumann, W. T1 - Orientation relationships of Mn0.75Ga0.25As crystallites on and within GaAs determined by scanning nano beam electron diffraction N2 - Mn0.75Ga0.25As crystallites, partially embedded on and fully embedded within a single crystalline matrix of GaAs formed during metal organic vapor phase epitaxy (MOVPE) of Mn-rich (Mn,Ga)As on (001) oriented GaAs wafers. Phase and orientation analysis of these crystallites were performed with scanning nano beam electron diffraction (SNBED). The investigation of plan-view specimens using a liquid nitrogen cooling stage enabled the phase and orientation analysis of partially embedded ferromagnetic a-phase particles. In all specimens the following two orientation relationships (O) between the a-phase particles and the GaAs matrix were determined: O1: [1-2.0] Mn0.75Ga0.25As || [110] GaAs and [10.2] Mn0.75Ga0.25As || [-110] GaAs O2: [10.2] Mn0.75Ga0.25As || [110] GaAs and [1-2.0] Mn0.75Ga0.25As || [-110] GaAs. The study of cross-sectional specimens enabled the analysis of fully embedded crystallites. It could be unambiguously detected that a fully embedded crystallite has the structure of the atomically ordered monoclinic β' phase. The β' phase crystallite consists of two domains which are related in twin positions to each other. The orientation relations of the different particles are illustrated by color coded stereographic projections. KW - (Mn,Ga)As crystallites KW - Scanning nano beam electron diffraction KW - Crystal phase determination KW - Orientation mapping KW - STEM/TEM imaging PY - 2017 DO - https://doi.org/10.1002/crat.201600261 SN - 1521-4079 SN - 0232-1300 VL - 52 IS - 1, Special Issue: Anniversary Issue: 50 Years of Crystal Research & Technology SP - 138 EP - 145 PB - Wiley AN - OPUS4-38939 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Alexander T1 - Nondestructive investigation of the VHCF-endurance on cyclically loaded CFRP by X-Ray-Refractography N2 - Carbon fiber-reinforced-plastics (CFRP) are already used under high-cycle- (HCF) and very-high-cycle-fatigue (VHCF) at relatively low loads not only in aerospace industry, but also in other growing markets like especially wind energy and increasingly also automotive industry. While the static strength of CFRP is satisfyingly predictable by means of layerwise-strenght-analysis and material data from single layers, it is more and more uncertain to predict residual strength or lifetime as the design lifetime increases. Previous studies showed that local minor cracks and inter-fiber-fracture (IFF) originate long before total failure of single layers. Reliable fatigue estimation for fiber-reinforced-plastics is not available at present. Subsequently safety-related primary structures made out of FRP are over dimensioned. It is possible to detect the change of inner surface in a specimen by means of X-Ray-Refractography. This includes voids, intact fiber-matrix-interfaces as well as defective ones, cracks and all interfaces in plane with the X-Ray-beam. As the crack-density (including IFF) increases, the inner surface of the material correspondingly increases. The borderline where even at high cycles no early cracks were detected was identified for selected laminates out of woven and non-crimped fabric with epoxy-matrix. When no micro-cracks were detected up to 106 cycles, the specimens also lasted in the VHCF-regime. Furthermore for the epoxy resin LY556 in combination with carbon fiber it was distinguished that at a load minor to 50% IFF-load level, no micro cracks were detected and consequently the VHCF-endurance reached. The integration of the set-up small-sized testing machine into the X-Ray buildup in order to achieve in-situ non-destructive detection of the crack initiation while loading the specimens (CFRP and GFRP- woven fabric and non-crimped-fabric) at the same time will increase the performance of the studies. In earlier investigations at BAM it was shown, that the matrix has a strong influence on the micro-crack formation and finally on the total lifetime. In order to determine the influence of the matrix properties on the boarderline to infinite life, research is done on laminates while replacing the epoxy-based matrix with an equivalent one with different fracture mechanical properties. With the evolution of early cracks and IFF monitored as well as the influence of the matrix on the crack propagation investigated we are working on an appropriate model to improve lifetime prediction in CFRP. This work is done within the priority program “infinite life” (SPP 1466) funded by Deutsche Forschungsgemeinschaft (DFG). T2 - ECCM17 CY - München, Germany DA - 26.06.2016 KW - X-ray KW - CFRP KW - FRP KW - Micro cracks PY - 2016 AN - OPUS4-38943 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Alexander T1 - Nondestructive investigation of the VHCF-endurance on cyclically loaded CFRP by X-Ray-Refractography N2 - Carbon fiber-reinforced-plastics (CFRP) are already used under high-cycle- (HCF) and very-high-cycle-fatigue (VHCF) at relatively low loads not only in aerospace industry, but also in other growing markets like especially wind energy and increasingly also automotive industry. While the static strength of CFRP is satisfyingly predictable by means of layerwise-strenght-analysis and material data from single layers, it is more and more uncertain to predict residual strength or lifetime as the design lifetime increases. Previous studies showed that local minor cracks and inter-fiber-fracture (IFF) originate long before total failure of single layers. Reliable fatigue estimation for fiber-reinforced-plastics is not available at present. Subsequently safety-related primary structures made out of FRP are over dimensioned. It is possible to detect the change of inner surface in a specimen by means of X-Ray-Refractography. This includes voids, intact fiber-matrix-interfaces as well as defective ones, cracks and all interfaces in plane with the X-Ray-beam. As the crack-density (including IFF) increases, the inner surface of the material correspondingly increases. The borderline where even at high cycles no early cracks were detected was identified for selected laminates out of woven and non-crimped fabric with epoxy-matrix. When no micro-cracks were detected up to 106 cycles, the specimens also lasted in the VHCF-regime. Furthermore for the epoxy resin LY556 in combination with carbon fiber it was distinguished that at a load minor to 50% IFF-load level, no micro cracks were detected and consequently the VHCF-endurance reached. The integration of the set-up small-sized testing machine into the X-Ray buildup in order to achieve in-situ non-destructive detection of the crack initiation while loading the specimens (CFRP and GFRP- woven fabric and non-crimped-fabric) at the same time will increase the performance of the studies. In earlier investigations at BAM it was shown, that the matrix has a strong influence on the micro-crack formation and finally on the total lifetime. In order to determine the influence of the matrix properties on the boarderline to infinite life, research is done on laminates while replacing the epoxy-based matrix with an equivalent one with different fracture mechanical properties. With the evolution of early cracks and IFF monitored as well as the influence of the matrix on the crack propagation investigated we are working on an appropriate model to improve lifetime prediction in CFRP. This work is done within the priority program “infinite life” (SPP 1466) funded by Deutsche Forschungsgemeinschaft (DFG). T2 - MSE 2016 CY - Darmstadt,Germany DA - 27.09.2016 KW - CFRP KW - FRP KW - X-Ray KW - Micro cracking PY - 2016 AN - OPUS4-38945 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weltschev, Margit A1 - Schwarzer, Stefanie T1 - Vergleich der Spannungsrissbeständigkeit von Polyethylen und Polyethylenterephthalat als Werkstoffe für Verpackungen zum Transport von Gefahrgütern T1 - Comparison of the environmental stress cracking behavior of polyethylene and polyethylene terephthalate as materials for dangerous goods packagings N2 - Seitens der Industrie besteht großes Interesse, Polyethylenterephthalat (PET) als Werkstoff für Verpackungen zum Transport von Gefahrgütern einzusetzen, da aufgrund der hohen Fes-tigkeit und Steifigkeit von PET die Wanddicken und somit die Kosten der Verpackungen reduziert werden können. Die Prüfung der Spannungsrissbeständigkeit von Polyethylenformstoffen als Werkstoffe von Verpackungen erfolgt mit Labormethoden unter Verwendung einer Standardflüssigkeit als Prüfmedium für die Spannungsrisse auslösende Wirkung auf Polyethylen (PE), wodurch Zeit und Kosten der Prüfungen reduziert werden. Ziel dieser Arbeit war es, eine Laborprüfmethode zum Vergleich der Spannungsrissbeständigkeit von PE und PET auf ihre Anwendbarkeit zu prüfen, wie z.B. den Full Notch Creep Test (FNCT). Es wurde untersucht, ob die Prüfkörper aus PE und PET mit umlaufender Kerbe in dieser durch die chemische Industrie entwickelten und von der BAM konzipierten Apparatur auf der Basis des FNCT zu messbaren Ergebnissen unter Einfluss eines Ölsäureamidethoxylates als Netzmittel bei 50 °C führen. Die Testergebnisse bestätigten die Eignung des Prüfverfahrens für die acht eingesetzten Formstoffe aus PE. Dieses Prüfverfahren konnte nicht für PET angewandt werden, da die Prüfkörper aufgrund der hohen Festigkeit und Steifigkeit des PET beim Kerbvorgang zerbrachen. Die gleiche Aussage konnte für den Nachweis der der Spannungsrissbeständigkeit von Verpackungen, der in der BAM Gefahrgutregel BAM-GGR 015 beschrieben wird, getroffen werden. Die einzige Möglichkeit zum Nachweis der Spannungsrissbeständigkeit von PET besteht in der Durchführung von Stapeldruckprüfungen. N2 - The chemical industry has expressed great interest in using polyethylene terephthalate (PET) as material for packagings for the transport of dangerous goods. Due to the high strength and stiffness of PET, the wall thickness and the costs of packagings can be reduced. For packaging made of polyethylene (PE), tests to prove the stress cracking resistance used laboratory methods with a standard liquid, simulating the stress cracking effect on PE. These tests reduce time and costs. The aim of this work was to find a laboratory method to compare the stress cracking resistance of PE and PET, such as the full notch creep test (FNCT). It was investigated whether testing specimens made of PE and PET with a full coplanar notch around the middle of the specimens show weakening after the impact of a tensile force in solution of an oleic amide ethoxylate at 50 degrees C in a test device on the basis of the FNCT, which was developed by the chemical industry and designed by BAM. The test results confirmed the suitability of the method for eight PE grades. This method could not be used for PET because the specimens broke during notching due to the high stiffness and strength. The same statement applies for the proof of stress cracking resistance of PE packagings according to "Dangerous Goods Rule BAM-GGR 015" defined by BAM. In conclusion, the only way to provide information about the stress cracking resistance of PET is to perform stacking tests. KW - Gefahrgutverpackung KW - Spannungsrissbeständigkeit KW - Polyethylen KW - Polyethylenterephthalat KW - FNCT KW - Stapeldruckprüfung PY - 2017 DO - https://doi.org/10.3139/120.110966 SN - 0025-5300 VL - 59 IS - 1 SP - 29 EP - 34 PB - Carl Hanser Verlag GmbH & Co. KG CY - München AN - OPUS4-38926 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Linhares, F.N. A1 - Kersch, M. A1 - Niebergall, Ute A1 - Leite, M.Ch.A.M. A1 - Altstädt, V. A1 - Furtado, C.R.G. T1 - Effect of different sulphur-based crosslink networks on the nitrile rubber resistance to biodiesel N2 - Biodiesel possesses some comparable physical properties to petroleum diesel in addition to its improved environmental benefits. Nonetheless, both fuels differ greatly with respect to their chemical compositions. Therefore, the compatibility of the materials, which are commonly employed in contact with diesel, must also be assured for biodiesel. This paper assessed the influence of sulphur-based curing systems on the resistance of nitrile rubber to soybean biodiesel. Formulations were prepared using highacrylonitrile-content nitrile rubber by employing a two-level experimental design. The amounts of two different accelerators and sulphur were varied to achieve different types of vulcanisation systems. Thermal analyses, mechanical tests and microscopy analyses were conducted to evaluate the behaviour of the material after contact with biodiesel. The results showed that the choice of the accelerator played an important role on the resistance of the rubber to the biofuel, and crosslink density was not a key factor with respect to the resistance. KW - Soyean oil KW - Nitrile rubber KW - Compatibility KW - Vulcanisation system KW - Biodiesel KW - Resistance PY - 2017 DO - https://doi.org/10.1016/j.fuel.2016.11.060 SN - 0016-2361 SN - 1873-7153 VL - 191 SP - 130 EP - 139 AN - OPUS4-39006 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe A1 - Hiratsuka, M. T1 - Interlaboratory comparison: optical property classification of carbon-based films by ellipsometry N2 - The paper addresses the “INTERLABORATORY COMPARISON: OPTICAL PROPERTY CLASSIFICATION OF CARBON-BASED FILMS BY ELLIPSOMETRY” and the following points are discussed in more detail: Established classification for mechanical properties, Complementary classification for optical properties, Ellipsometry for determination of optical constants n-k plane as material fingerprint, Samples, participants & set-ups (samples: Japan, participants: Japan, Germany, France, set-ups: Japan, Germany, USA) and Results of interlaboratory comparison: thickness, n & k. T2 - ISO TC 107 Meeting Tokyo CY - Tokio, Japan DA - 17.01 2017 KW - Interlaboratory Comparison KW - Optical Property KW - Carbon-based Films KW - Ellipsometry PY - 2017 AN - OPUS4-39028 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schreier, Andy T1 - Distributed Brillouin sensors based on POF - a brief overview N2 - Easy to handle and stretchable polymer optical fibres for sensor applications Basic idea of stimulated Brillouin scattering Brillouin threshold for PMMA-POF and PFGI-POF in comparison Sensorial behavior of Brillouin scattering in PFGI-POF and silica SMF Basics and classification of distributed Brillouin sensing methods Basic idea of dynamic Brillouin sensing T2 - Institutsseminar Hochfrequenztechnik CY - Technische Universität Braunschweig, Germany DA - 24.01.2017 KW - Distributed sensing KW - Brillouin KW - Polymer optical fibre PY - 2017 AN - OPUS4-39030 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Korrosionsuntersuchungen mit gelartigen Elektrolyten zur Beschreibung der Korrosionsschutzwirkung von Zinküberzügen N2 - Ein neuer Ansatz bei elektrochemischen Korrosionsuntersuchungen kann durch den Einsatz von gelartigen Elektrolyten als Alternative zu wässrigen Prüfelektrolyten beschritten werden. Gelartige Elektrolyte ermöglichen minimalinvasive Untersuchungen an natürlich gebildeten Zinkdeckschichten. Dadurch können korrosionsrelevante Kennwerte ermittelt werden, die Aussagen zur Deckschichtbildung und zur Stabilität der gebildeten Deckschichten unter verschiedenen klimatischen Bedingungen erlauben. In diesem Beitrag wird anhand verschiedener Deckschichtzustände an Zink der Mehrwert von Untersuchungen mit gelartigen Elektrolyten für die Korrosionsforschung verdeutlicht. T2 - 16. Tagung "Korrosionsschutz in der maritimen Technik" CY - Hamburg, Germany DA - 25.01.2017 KW - Deckschichtbildung KW - Layer formation KW - Gelartige Elektrolyte KW - Gel-type electrolytes KW - Korrosionsprüfung KW - Corrosion testing KW - Zinkdeckschichten KW - Zinc coatings PY - 2017 AN - OPUS4-39039 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin A1 - Burkert, Andreas A1 - Heyn, A. T1 - Korrosionsuntersuchungen mit gelartigen Elektrolyten zur Beschreibung der Korrosionsschutzwirkung von Zinküberzügen N2 - Ein neuer Ansatz bei elektrochemischen Korrosionsuntersuchungen kann durch den Einsatz von gelartigen Elektrolyten als Alternative zu wässrigen Prüfelektrolyten beschritten werden. Gelartige Elektrolyte ermöglichen minimalinvasive Untersuchungen an natürlich gebildeten Zinkdeckschichten. Dadurch können korrosionsrelevante Kennwerte ermittelt werden, die Aussagen zur Deckschichtbildung und zur Stabilität der gebildeten Deckschichten unter verschiedenen klimatischen Bedingungen erlauben. In diesem Beitrag wird anhand verschiedener Deckschichtzustände an Zink der Mehrwert von Untersuchungen mit gelartigen Elektrolyten für die Korrosionsforschung verdeutlicht. T2 - 16. Tagung "Korrosionsschutz in der maritimen Technik" CY - Hamburg, Germany DA - 25.01.2017 KW - Deckschichtbildung KW - Layer formation KW - Gelartige Elektrolyte KW - Gel-type electrolytes KW - Korrosionsprüfung KW - Corrosion testing KW - Zinkdeckschichten KW - Zinc coatings PY - 2017 SN - 978-3-935406-64-2 VL - 16 SP - 35 EP - 44 AN - OPUS4-39041 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Steger, Jörg T1 - Erarbeitung einer geeigneten Probengeometrie zur provozierten Spannungsrelaxationsrissbildung -aktueller Stand- N2 - Erarbeitung einer Probengeometrie durch die sich ein Selbstbeanspruchungszustand realisieren lässt, welcher rissinitiierend wirkt. Untersuchte U-Nutgeometrie führte zu keiner Rissinitiierung. Änderung der Probengeometrie in Schlitzprobe. Wahl von risskritischen Schweißparametern. T2 - MDDK Magdeburg CY - Magdeburg, Germany DA - 26.01.2017 KW - SRC KW - Warmfester Stahl PY - 2017 AN - OPUS4-39042 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kidangan, R. T. A1 - Unnikrishnakurup, Sreedhar A1 - P. Vengara, N. A1 - Balasubramaniam, Krishnan A1 - Rajagopal, P. A1 - Phani Prabhakar, K. V. A1 - Padmanabham, G. A1 - Riedel, F. A1 - Puschmann, M. T1 - Online monitoring of cold metal transfer (CMT) process using infrared thermography N2 - Online (passive) thermographic inspection of overlap joints of aluminium and zinc coated steel sheets made by cold metal Transfer weld brazing process was explored. Different experimental Trials were conducted for demonstrating the feasibility of thermographic inspection to detect the porosities, improper weld bead and to differentiate the pre weld temperature. The whole process was monitored using infrared cameras in different wavelength region. Image analysis algorithms were developed to reconstruct the thermal images that contain the signatures of the weld defects and to extract the pre weld temperature and ist evolution with distance from the centre of the weld torch. Post-weld radiography lends strong Support to the observations. KW - Infrared thermography KW - Dissimilar joints KW - Online monitoring KW - Cold metal transfer process PY - 2016 DO - https://doi.org/10.1080/17686733.2016.1229330 SN - 1768-6733 SN - 2116-7176 VL - 14 IS - 1 SP - 68 EP - 78 PB - Taylor & Francis AN - OPUS4-38910 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Unnikrishnakurup, Sreedhar A1 - Kidangan, R. T. A1 - P. Vengara, N. A1 - Balasubramaniam, Krishnan A1 - Rajagopal, P. A1 - Phani Prabhakar, K. V. A1 - Padmanabham, G. T1 - Application of infrared thermography technique for the monitoring of cold metal transfer (CMT) joining of aluminium to galvanized steel N2 - In this study, the feasibility of using non-contact Infrared thermography as a potential tool to monitor the CMT welding process is explored. The presence of internal defects such as porosity, lack of filler material deposition and formation of improper weld bead produce perturbations in the surface temperature which can be identified using an Infrared thermography technique. We present recent results obtained from online monitoring of the the dissimilar joining using CMT weld brazing of Aluminum and Steel using a transmission mode measurement approach. The effect of loss of zinc coating on the weldability of the cold metal transfer joining of aluminum to galvanised steel was investigated. A correlation between measured online thermal indications with the weld anomalies is successfully attempted and the results are compared with the conventional post-weld NDT inspection methods. T2 - 19th World Conference on Non-Destructive Testing (WCNDT 2016) CY - Munich, Germany DA - 13 June 2016 KW - Infrared thermography KW - CMT welding KW - Weld defects KW - Online monitoring PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-389155 UR - http://ndt.net/?id=19475 SN - 1435-4934 VL - 21 IS - 7 SP - 1 EP - 8 PB - NDT.net CY - Kirchwald AN - OPUS4-38915 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Möglichkeiten zur Optimierung von Schweißeigenspannungen durch Einsatz tieftemperaturumwandelnder Schweißzusatzwerkstoffe N2 - Die Erkenntnis, dass die Phasenumwandlung bei der Schweißeigenspannungsentstehung hochfester Stähle eine bedeutende Rolle spielt, gibt es bereits seit langer Zeit. Bisher existierten jedoch keine Ansätze, diesen Effekt praktisch zur Schweißeigenspannungskontrolle zu nutzen. Neuartige Low Transformation Temperature (LTT) Legierungen bieten aufgrund ihrer charakteristischen chemischen Zusammensetzung die Möglichkeit, hochfeste Stähle auf deren Festigkeitsniveau zu fügen. Die martensitische Phasenumwandlung soll zudem eine gezielte Einstellung der Schweißeigenspannungen erlauben. Die bisher vorliegenden Untersuchungen zu diesem Thema sind zwar zahlreich, bieten jedoch nur wenige Erkenntnisse zur Wechselwirkung zwischen der Phasenumwandlung und den resultierenden Schweißeigenspannungen. Der Vortrag gibt anhand ausgewählter Beispiele einen Einblick in Möglichkeiten und Grenzen der LTT-Schweißzusatzwerkstoffe. T2 - 2. Kolloquium Eigenspannungsseminar anlässlich des 80. Geburtstags von Herrn Prof. a.D. Dr.-Ing. Helmut Wohlfahrt CY - Braunschweig, Germany DA - 14.04.2016 KW - Schweißeigenspannungen KW - Martensitumwandlung KW - Schweißzusatzwerkstoff PY - 2016 AN - OPUS4-38966 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Miccoli, Lorenzo A1 - Gerrard, C. A1 - Perrone, C. A1 - Gardei, André A1 - Ziegert, C. T1 - A collaborative engineering and archaeology project to investigate decay in historic rammed earth structures: The case of the Medieval preceptory in Ambel N2 - This study assesses the structural vulnerability of part of a later medieval earthen building at Ambel (near Zaragoza, Spain), once a preceptory or monastic house belonging to the Military Orders. An inspection of its morphology and materials coupled with the results of an extensive campaign of static monitoring reveals marked structural inhomogeneities, the product of more than a thousand years of construction, failure, and repair from the 10th century to the present day. Building materials are inappropriately juxtaposed, there are discontinuities between construction phases and fundamental concerns remain over the long-term stability of the structure. The current condition of the structure is mainly influenced by structural discontinuities introduced at the time of construction, the unintended consequences of repair and modification and the material decay that has affected the base of the rammed earth walls. The overall findings of the static monitoring show that there is no related damage, variations in crack widths are related to the building seasonal cycle. While static analysis is an essential prerequisite before a suitable maintenance program can be fully defined, this study argues that no evaluation of the structural behavior of any historic building can afford to ignore its archaeological “biography” of modification and repair. KW - Archaeology KW - Historical earthen building KW - Materials characterization KW - Rammed earth KW - Static monitoring PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-396274 DO - https://doi.org/10.1080/15583058.2016.1277283 VL - 11 IS - 5 SP - 636 EP - 655 PB - Taylor & Francis Group AN - OPUS4-39627 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Höhne, Patrick T1 - Advanced spray drying process by controlled slurry destabilization and ultrasonic atomization N2 - Spray drying of ceramic slurries aims for soft and free-flowing granules with homogenous microstructure suitable for uniaxial and isostatic pressing. A stable and continuous spray drying process of slurries with maximized solids content is a further development target, since a reduction of the energy intensive drying procedure is desirable. First part of the investigation focuses on the development of an appropriate zirconia slurry for spray drying with optimized organic additive contents (dispersant + binder + pressing and lubricating agents). Characterization and improvement of slurries are based on zeta potential measurements and investigations of the sedimentation behavior in an optical centrifuge. Therefor the slurries were spray dried with a conventional spray dryer with a two stream nozzle run in fountain mode. The controlled destabilization of the slurries was introduced, since the unwanted formation of hard granules with donut-like shape could be circumvented. Spray drying of such modified slurries resulted in soft granules without voids and finally leaded to sintered bodies with improved microstructure, density and bending strength. Expectedly, the destabilization process causes a significant increase in viscosity of the ceramic slurry. Hence, an alternative spraying concept utilizing an ultrasonic nozzle was tested. Indeed, the ultrasonic nozzle seems able to atomize slurries with viscosities beyond the capability of the regular two stream nozzles due to the slurry’s shear thinning behavior. In second part of the investigation the integration of the ultrasonic nozzle in a commercial spray dryer is shown and first results of the spraying tests are discussed. Continuous spraying processes of highly viscous alumina, zirconia and ZTA slurries were realized over an extended production period. T2 - 92. Jahrestagung der deutschen keramischen Gesellschaft CY - Berlin, Germany DA - 20.03.2017 KW - Ceramics KW - Slurry KW - Granulation KW - Spray drying KW - Ultrasound KW - Destabilization PY - 2017 AN - OPUS4-39587 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Höhne, Patrick T1 - Utilization of an ultra sound atomizer for spray granulation of oxide ceramic fine powder N2 - Spray drying based granulation processes aim for flowable granules neither containing voids nor hard shells thus leading to a homogenous microstructure in the green and sinter bodies without strength reducing large pores. The increase of the specific surface area due to the utilization of finer powders as raw materials makes the production of granules of demanded quality more sophisticated. Innovations regarding additives as well as process engineering are therefore required. While conventional spray granulation processes of ceramic materials are based on rotational, one stream or two stream nozzles for nebulization, the investigations in the ZIM project concentrate on the applicability of an ultra sound atomizer unit. A spray dryer comprised of the aforementioned ultra sound atomization unit implemented in a commercial spray dryer (Niro, Denmark) was used as test system. Potential advantages of the ultra sound nebulization are investigated for model systems of alumina, zirconia and a ZTA composite while focusing on solids content, yield, pressability and granule properties (size, size distribution, flowability, shape and microstructure) as well as the final sinter body properties (density, microstructure and flexural strength). First ultra sound spray drying experiments yielded granules with excellent processability. Spray drying of identical slurries, as before tested and optimized for a two stream nozzle atomization process, resulted in a more suitable size distribution for dry pressing (less particles below 20 µm) and a higher yield. Furthermore, sinter bodies produced of ultra sound granules seem to have less large pores and a more homogenous microstructure T2 - 92. Jahrestagung der deutschen keramischen Gesellschaft CY - Berlin, Germany DA - 20.03.2017 KW - Ceramics KW - Spray drying KW - Ultra sound KW - Atomization KW - Microstructure PY - 2017 AN - OPUS4-39588 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Werner, Jan T1 - Limit load analysis of composite containers and its validation N2 - Fiber-reinforced-materials become increasingly being used, also in the range of safety-relevant components.(tail unit A380, pressure receptacles) Failure criteria is widely unknown,when available it results from empirical data. Every fiber-reinforced construction shows different properties according to its specific values. This is due to the fact that the real material is produced whilst the process of construction –in difference to e.g. metals. T2 - Experimental investigations of CFRP-vessels, Universität Liberec CY - Liberec, Czech Republic DA - 22.03.2017 KW - Limit load analysis KW - Composite containers PY - 2017 AN - OPUS4-39610 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dieck, S. A1 - Rosemann, Paul A1 - Kromm, Arne A1 - Halle, T. T1 - Reversed austenite for enhancing ductility of martensitic stainless steel N2 - The novel heat treatment concept, “quenching and partitioning” (Q&P) has been developed for high strength steels with enhanced formability. This heat treatment involves quenching of austenite to a temperature between martensite start and finish, to receive a several amount of retained austenite. During the subsequent annealing treatment, the so called partitioning, the retained austenite is stabilized due to carbon diffusion, which results in enhanced formability and strength regarding strain induced austenite to martensite transformation. In this study a Q&P heat treatment was applied to a Fe-0.45C-0.65Mn-0.34Si-13.95Cr stainless martensite. Thereby the initial quench end temperature and the partitioning time were varied to characterize their influence on microstructural evolution. The microstructural changes were analysed by dilatometer measurements, X-ray diffraction and scanning electron microscopy, including electron backscatter diffraction. Compression testing was made to examine the mechanical behaviour. It was found that an increasing partitioning time up to 30 min leads to an enhanced formability without loss in strength due to a higher amount of stabilized retained and reversed austenite as well as precipitation hardening. T2 - 19th Chemnitz Seminar on Materials Engineering – 19. Werkstofftechnisches Kolloquium CY - Chemnitz, Germany DA - 16.03.2017 KW - Quenching and partitioning KW - Martensitic stainless steels KW - Heat treatment KW - Transformation induced plasticity KW - High ductility PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-395328 DO - https://doi.org/10.1088/1757-899X/181/1/012034 SN - 1757-899X SN - 1757-8981 VL - 181 IS - Conference 1 SP - Article UNSP 012034, 1 EP - 8 PB - IOP Publishing CY - Bristol, UK AN - OPUS4-39532 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul T1 - Einfluss der Oberflächennachbearbeitung von Schweißnähten auf die Korrosionsbeständigkeit des Duplexstahls 1.4062 N2 - Der nichtrostende Duplexstahl 1.4062 (X2CrNiN22-2) hat sich im Bauwesen als Werk-stoffalternative zu den nichtrostenden Austeniten etabliert. Die Korrosionsbeständigkeit von Schweißverbindungen aus 1.4062 wird, neben dem Grundwerkstoff, dem Schweißzu-satzwerkstoff und dem Schweißverfahren, auch sehr stark von der Oberflächennachbe-handlung der Schweißnahtbeeinflusst. Je nach zukünftigem Anwendungsbereich und geforderter Korrosionsbeständigkeit wird die Schweißnaht geschliffen, gebeizt, elektropo-liert oder gestrahlt, um die beim Schweißen entstandenen Anlauffarben zu entfernen. Gestrahlte Oberfläche sind in der industriellen Praxis häufig anzutreffen, da sie deutlich einfacher und kostengünstiger herzustellen sind als gebeizte oder elektropolierte Oberflä-chen. Die Auswahl des Strahlmittels bestimmt auch die Prozesskosten, wobei das Strah-len mit Korund effektiver als das Strahlen mit Glasperlen ist. In den letzten Jahren wurden korrosionsanfällige Oberflächen bei nichtrostenden Stählen beobachtet, wenn diese mit Korund geschliffen wurden. Daher wird nun auch beim Strahlen kritisch hinterfragt, ob Korund als Strahlmittel die Korrosionsbeständigkeit verändert. Diese Fragestellung wird im Vortrag beantwortet indem geschliffene, gebeizte, mit Korund gestrahlte und mit Glasperlen gestrahlte Schweißverbindungen vergleichend untersucht werden. Die Ergeb-nisse der Untersuchungen von den Strahlmitteln und den gestrahlten Oberflächen werden mit den Ergebnissen der KorroPad-Prüfung und der kritischen Lochkorrosionspotentiale korreliert. T2 - 19. Werkstofftechnisches Kolloquium der TU Chemnitz CY - Chemnitz, Germany DA - 16.03.2017 KW - Corrosion resistance KW - Welding KW - Duplex stainless steels KW - Pitting corrosion KW - Surface treatment PY - 2017 AN - OPUS4-39539 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dieck, S. T1 - Reversed austenite for enhancing ductility of martensitic stainless steel N2 - The novel heat treatment concept, “quenching and partitioning” (Q&P) has been devel-oped for high strength steels with enhanced formability. This heat treatment involves quenching of austenite to a temperature between martensite start and finish, to receive a several amount of retained austenite. During the subsequent annealing treatment, the so called partitioning, the retained austenite is stabilized due to carbon diffusion, which results in enhanced formability and strength regarding strain induced austenite to mar-tensite transformation. In this study a Q&P heat treatment was applied to a Fe-0.45C-0.65Mn-0.34Si-13.95Cr stainless martensite. Thereby the initial quench end temperature and the partitioning time were varied to characterize their influence on microstructural evolution. The microstructural changes were analysed by dilatometer measurements, X-ray diffraction and scanning electron microscopy, including electron back-scatter diffrac-tion. Compression testing was made to examine the mechanical behaviour. It was found that an increasing partitioning time up to 30 min leads to an enhanced formability with-out loss in strength due to a higher amount of stabilized retained and reversed austenite as well as precipitation hardening. T2 - 19. Werkstofftechnisches Kolloquium der TU Chemnitz CY - Chemnitz, Germany DA - 16.03.2017 KW - Quenching and partitioning KW - Martensitic stainless steels KW - Heat treatment KW - Transformation induced plasticity KW - High ductility PY - 2017 AN - OPUS4-39540 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe T1 - Messunsicherheiten in Messungen und Oberflächencharakterisation: Ellipsometrie, Härte und Haftprüfung N2 - Die Angabe der Messunsicherheit wird im Rahmen von Konformitätsbewertungen gefordert. Die Messunsicherheit gibt an, wie sicher der wahre Wert der Messgröße getroffen wird. Für ihre Ermittlung gibt es unterschiedliche Ansätze, allen voran der „Guide to the Expression of Uncertainty in Measurement“ (GUM). In der geplanten Auditoren- und Bewerterschulung sollen in einem Übersichtsvortrag "Uncertainty Budgets in Measurement and Testing for Surface Characterization: Ellipsometry, Hardness and Adhesion Testing" Herangehensweisen und Methoden zur Ermittlung der Messunsicherheit vorgestellt und anschließend anhand beispielhafter Anwendungen aus den Arbeitsbereichen der BAM erklärend untersetzt werden. Mit dieser Schulung sollen die Auditoren und Bewerter der BAM befähigt werden, geltende Anforderungen zur Messunsicherheit handhaben und beurteilen zu können. T2 - Auditoren- und Bewerterschulung CY - BAM, Berlin, Germany DA - 05.04.2017 KW - GUM KW - Messunsicherheit KW - Oberflächencharakterisierung KW - Ellipsometrie, Härte,und Haftung KW - Härte KW - Haftung PY - 2017 AN - OPUS4-39767 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Taabache, Soraya T1 - Self-assembly of dendritic amphiphiles in micromixer N2 - The self-assembly of dendritic amphiphiles in a micromixer-device was investigated. T2 - 10th Young Scientists' Workshop CY - Fraunhofer ICT-IMM, Mainz, Germany DA - 21.09.2016 KW - Dendrimersomes KW - Dendritic amphiphiles KW - Micromixer PY - 2016 AN - OPUS4-39770 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Miccoli, Lorenzo ED - Visone, M. ED - Carughi, U. T1 - China N2 - The contributions included in the book provide a reconnaissance on the conservation rules and current protection policies of more than 100 countries, with particular attention to the emerging nations and twentieth-century architecture. The contributions illustrate the critical issues related to architectural listings, with a brief history of national approaches, a linkography and a short bibliography. The book also provides a short critical lexicography, with 12 papers written by scholars and experts including topics on identities, heritages, conservation, memories and the economy. By examining the methods used to designate building as heritage sites across the continents, this book provides a com¬prehensive overview of current protection policies of twentieth-century architecture as well as the role of architectural history. KW - Building Materials KW - Cultural Heritage protection KW - Historical Buildings PY - 2017 SN - 978-1-47-248929-6 SP - 126 EP - 128 PB - Routledge Taylor & Francis Group CY - London AN - OPUS4-39791 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gottlieb, Cassian A1 - Millar, Steven A1 - Günther, Tobias A1 - Wilsch, Gerd T1 - Revealing hidden spectral information of chlorine and sulfur in data of a mobile Laser-induced Breakdown Spectroscopy system using chemometrics N2 - For the damage assessment of reinforced concrete structures the quantified ingress profiles of harmful species like chlorides, sulfates and alkali need to be determined. In order to provide on-site analysis of concrete a fast and reliable method is necessary. Low transition probabilities as well as the high ionization energies for chlorine and sulfur in the near-infrared range makes the detection of Cl I and S I in low concentrations a difficult task. For the on-site analysis a mobile LIBS-system (k = 1064 nm, Epulse ≤ 3 mJ, t = 1.5 ns) with an automated scanner has been developed at BAM. Weak chlorine and sulfur signal intensities do not allow classical univariate analysis for process data derived from the mobile system. In order to improve the analytical performance multivariate analysis like PLS-R will be presented in this work. A comparison to standard univariate analysis will be carried out and results covering important parameters like detection and quantification limits (LOD, LOQ) as well as processing variances will be discussed (Allegrini and Olivieri, 2014 [1]; Ostra et al., 2008 [2]). It will be shown that for the first time a low cost mobile system is capable of providing reproducible chlorine and sulfur analysis on concrete by using a low sensitive system in combination with multivariate evaluation. KW - LIBS KW - Chemometrics KW - Building materials PY - 2017 DO - https://doi.org/10.1016/j.sab.2017.04.001 SN - 0584-8547 VL - 132 SP - 43 EP - 49 PB - Elsevier B.V. AN - OPUS4-40066 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lüth, Peter T1 - CEQAT-DGHS Ringversuchsprogramm für die Chemikaliensicherheit – Messunsicherheit und die Bedeutung von Ringversuchen zur Methodenvalidierung N2 - Bei der Bewertung der Verlässlichkeit der im Labor gewonnenen Prüfergebnisse spielen Ringversuche eine entscheidende Rolle. Die Bundesanstalt für Materialforschung und –prüfung (BAM) unterstützt deshalb den weiteren Ausbau des Ringversuchsprogramms des im Jahr 2007 gegründeten Kompetenzzentrums zur Qualitätssicherung für Prüfungen von Gefahrgütern und Gefahrstoffen auf physikalische Gefahren (Centre for quality assurance for testing of dangerous goods and hazardous substances, CEQAT-DGHS). Bei allen bisher untersuchten Prüfmethoden besteht ein Verbesserungsbedarf. Die RV müssen daher zunächst auf die Methodenentwicklung, -verbesserung und -validierung und auf die Bestimmung der Messunsicherheit der jeweiligen Prüfmethode abzielen und nicht auf Leistungstests. T2 - Workshop: Arbeiten mit ProLab und ProLab Plus Planung und statistische Auswertung von Ringversuchen zur Methodenvalidierung CY - Dresden, Germany DA - 03.05.2017 KW - Gefahrgut KW - Gefahrstoff KW - Ringversuch KW - Prüfmethode KW - Validierung KW - Qualitätssicherung PY - 2017 AN - OPUS4-40094 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weltschev, Margit T1 - Auswahl eines Kennwertes für den Vergleich des mechanischen Leistungsniveaus von Polyethylenformstoffen für Gefahrgutverpackungen T1 - Parameter selection for the comparison of the mechanical level of performance of polyethylene molding materials for packagings of dangerous goods N2 - Zum Vergleich der Polyethylenformstoffe für eine Bauart von Gefahrgutverpackungen und IBC wurden die Materialkennwerte: Schmelze-Massefließrate MFR, Dichte D, Kerbschlag-zähigkeit acN bei -30 °C, Spannungsrissbeständigkeit (bestimmt mit dem Full Notch Creep Test) und Beständigkeit gegen oxidativen Abbau Ox (bestimmt durch den prozentualen Anstieg des MFR in Salpetersäure) in der DIN EN 15507 – Verpackung – Verpackungen zur Beförderung gefährlicher Güter – Vergleichende Werkstoffprüfung von Polyethylensorten ausgewählt. Das Ziel der Untersuchungen war die Auswahl eines Kennwertes für die Bestimmung des mechanischen Leistungsniveaus von Polyethylenformstoffen, da unter Druck Verpackungen beulen oder knicken. Zur Auswahl standen drei Prüfverfahren: a) Bestimmung der Biegesteifigkeit S nach DIN 53 350 (Prinzip von Ohlsen). b) Bestimmung der Biegefestigkeit σfM und Biegedehnung ɛfM nach DIN EN ISO 178 c) Bestimmung der Druckkraft Fmax und Verformung dL bei Fmax nach DIN EN ISO 604. Die Prüfmethode zur Bestimmung der Biegesteifigkeit nach DIN 53 350 eignet sich zum Vergleich des mechanischen Leistungsniveaus der Formstoffe. Zur Verbesserung der Reproduzierbarkeit der Ergebnisse sollte der Skalierungsbereich der Prüfapparatur erweitert wer-den, um genauere Messergebnisse zu erzielen. Der Dreipunktbiegeversuch nach DIN EN ISO 178 eignet sich bei verformungsfähigen Kunststoffen, wie dem Polyethylen, zur Bestimmung der Biegefestigkeit σfM. Dieser Ver-such besitzt den Nachteil, dass am Ort des maximalen Biegemoments in der Randschicht, wo auch die maximale Biegespannung erzeugt wird, zusätzlich der Biegestempel angreift. Die Messergebnisse haben gezeigt, dass die Druckprüfung nach DIN EN ISO 604 sich sehr gut zur Bewertung des mechanischen Verhaltens der Polyethylenformstoffe unter Druckbelastung (Stapeldruckprüfung der Verpackungen) eignet. KW - Gefahrgutverpackung KW - Polyethylen KW - Biegesteifigkeit KW - Biegefestigkeit KW - Druckkraft PY - 2017 DO - https://doi.org/10.3139/120.111025 SN - 0025-5300 VL - 59 IS - 5 SP - 466 EP - 471 PB - Carl Hanser Verlag GmbH & Co.KG CY - München AN - OPUS4-40145 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wilrich, Cordula T1 - Aktuelles zu Rechtsvorschriften in der chemischen Sicherheitstechnik N2 - Im Chemikalienrecht ergeben sich laufend Änderungen durch die regelmäßige Überarbeitung des UN-GHS. Konsequenzen hat dies auch für andere Vorschriften, die auf Einstufungen von gefährlichen Stoffen Bezug nehmen. In diesem Beitrag werden für die chemische Sicherheitstechnik wichtige aktuelle Änderungen im Chemikalienrecht und nationalen Arbeitsschutzvorschriften vorgestellt. T2 - Behörden-Erfahrungsaustausch CY - Berlin, Germany DA - 08.05.2017 KW - Chemikalienrecht KW - Arbeitsschutzvorschriften KW - UN-GHS KW - Einstufung gefährlicher Stoffe KW - Sicherheitsdatenblatt KW - Technische Regeln Gase PY - 2017 AN - OPUS4-40150 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dengel, Jörg T1 - Decisions and activities of the forum of notified bodies under 2013/29/EU N2 - This presentation gives an overview on the activities and actions of the members of the forum of notified bodies for pyrotechnics under the European Directive 2013/29/EU. It comprises information on the recent members of the forum, details on conformity assessment procedures (e.g. module G), labelling of pyrotechnics, round robin tests and specific category depending Q&A. T2 - 11th Meeting of the AdCo Pyrotechnic Articles CY - Sofia, Bulgaria DA - 19.04.2017 KW - Pyrotechnics PY - 2017 AN - OPUS4-40098 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lohrer, Christian T1 - ISO-standards for fireworks - Testing and assessment criteria N2 - Over the last couple of years a lot of effort was put into the development of internationally recognized standards for fireworks. The work is globally organized within the ISO/TC 264 “Fireworks”. This technical committee consists of five working groups (WGs), set up for the development of criteria for safety requirements, test methods and labelling of fireworks articles: WG1: Terminology WG2: Safety requirements and labelling WG3: Categories and types WG4: Test methods WG5: Fireworks display The Bundesanstalt für Materialforschung und -prüfung (BAM) was from the beginning part of the entire standardization activities and participated actively with experts in all WGs, project leadership and provided the chairman for the ISO/TC 264-WG2 “Safety requirements and labelling”. This paper aims at giving an overview about the meetings, the philosophy behind the chosen standardization approaches and selected information on safety requirements, test methods and labelling aspects. T2 - 16th INTERNATIONAL SYMPOSIUM ON FIREWORKS CY - Omagari, Japan DA - 24.04.2017 KW - Fireworks KW - Standards PY - 2017 SN - 978-1-988778-00-6 SP - 324 EP - 337 AN - OPUS4-40102 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lohrer, Christian T1 - ISO-standards for fireworks - Testing and assessment criteria N2 - Over the last couple of years a lot of effort was put into the development of internationally recognized standards for fireworks. The work is globally organized within the ISO/TC 264 “Fireworks”. This technical committee consists of five working groups (WGs), set up for the development of criteria for safety requirements, test methods and labelling of fireworks articles: WG1: Terminology WG2: Safety requirements and labelling WG3: Categories and types WG4: Test methods WG5: Fireworks display The Bundesanstalt für Materialforschung und -prüfung (BAM) was from the beginning part of the entire standardization activities and participated actively with experts in all WGs, project leadership and provided the chairman for the ISO/TC 264-WG2 “Safety requirements and labelling”. This paper aims at giving an overview about the meetings, the philosophy behind the chosen standardization approaches and selected information on safety requirements, test methods and labelling aspects. T2 - 16th INTERNATIONAL SYMPOSIUM ON FIREWORKS CY - Omagari, Japan DA - 24.04.2017 KW - Fireworks KW - Standards PY - 2017 AN - OPUS4-40103 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rodrigues, A.C.P. A1 - Österle, Werner A1 - Gradt, Thomas A1 - Azevedo, César Roberto de Farias T1 - Impact of copper nanoparticles on tribofilm formation determined by pin-on-disc tests with powder supply: Addition of artificial third body consisting of Fe3O4, Cu and graphite N2 - Copper, magnetite and graphite particles were mixed in order to observe their impact on the coefficient of friction (CoF) during pin-on-disc tests and on the tribofilm formation after testing. Pure magnetite powder provided a value of CoF of 0.4. Magnetite-copper mixtures tested at 400 °C revealed lower CoF values (~0.4) than those at room temperature (~0.6). Magnetite-graphite and magnetite-graphite-copper mixtures presented lower CoF values (~0.3). All systems formed a magnetite-based tribofilm and patches of metallic copper were found on the tribosurfaces of the mixtures containing copper. Carbon layers and graphite nanoinclusions were observed in the graphite mixtures. The incorporation of zirconia particles, a by-product of ball milling mixing, prevented the selective transfer of graphite and copper to the tribosurfaces of some of the samples. KW - Brake pad materials KW - Sliding friction KW - Transfer layer KW - Surface analysis KW - Model friction tests PY - 2017 DO - https://doi.org/10.1016/j.triboint.2017.02.014 SN - 0301-679X VL - 110 SP - 103 EP - 112 PB - Elsevier Ltd. CY - Amsterdam AN - OPUS4-40104 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gräning, Dirk A1 - Gradt, Thomas T1 - Sliding wear of martensitic steels in hydrogen – X30CrMoN15-1 and 100Cr6 – the role of water traces N2 - Die Untersuchung befasste sich ursprünglich mit dem Einfluss von gasförmigem Wasserstoff bei Normaldruck auf den Verschleiß von martensitischen Stählen. Dabei wurde als Gegenkörper eine Al2O3-Kugel verwendet, da dieser Werkstoff inert und zugleich hart ist und somit immer einen geringen Abtrag aufweisen sollte. Um 1 ppm Wasserstoff ohne thermomechanische Unterstützung in reines α-Eisen zu drücken, wird nämlich ein Druck von 15·105 MPa(~15 Mbar) benötigt. In der Versuchsreihe wiesen die Al2O3-Kugel in N2- und H2-Atmosphäre einen hohen Verschleiß auf, während bei Luft-Versuchen die Spur klein und der Verschleiß an der Scheibe groß war. Durch Streuungen und daraus folgenden Untersuchungen zeigte sich, dass Wasserstoff keinen merkbaren Einfluss hatte, Wasserspuren im Gas aber dafür umso deutlicher den Verschleiß beeinflussten. N2 - Initially the primary objective of the project has been the investigation of the influence of gaseous hydrogen on the wear of martensitic steels under heavy tribological stress. As a counter body an Al2O3 ball has been used because the material is inert and hard so that a low amount of wear was expected. If only the gas pressure is responsible for the absorption of hydrogen from the gas to pure α-iron it would require 15·105 MPa (~15 Mbar) to press 1 ppm into the material. In the test series the Al2O3 balls showed in N2 and H2 atmosphere a higher wear compared to aerial experiments which showed a smaller wear track and a severer wear for the disc. Because of scattering and thereof following investigations it was shown that hydrogen has no noticeable influence but water traces in the gas are manipulating the outcome of the tests distinctly. T2 - 57. Tribologie-Fachtagung CY - Göttingen, Germany DA - 26.09.2016 KW - Tribology KW - Hydrogen environment KW - Alumina KW - Martensitic steel KW - Adsorbed water film PY - 2016 SN - 978-3-9817451-1-5 VL - 2016 SP - 1.3/1 EP - 1.3/6 AN - OPUS4-40105 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Costa e Silva, A. A1 - Coelho, D. A1 - Rizzo, F. A1 - Kranzmann, Axel T1 - Simulation of Fe-Cr-X alloy exposed to an oxyfuel combustion atmosphere at 600 °C N2 - In coal-fired power plants using oxyfuel combustion process with carbon capture and sequestration, instead of air, a mixture of oxygen and recirculated flue gas is injected in the boiler. A series of steels were exposed to CO2-SO2-Ar-H2O gas mixtures at 600 °C for 1000 h to compare their high temperature corrosion behavior. During the corrosion process, carburization, decarburization and recrystallization were observed underneath the oxide scale depending on the gas mixture and alloy composition. The conditions that lead to carburization are not yet completely understood, but decarburization can be simulated using thermodynamic and kinetic models. In this work, the results of these simulations are compared with measured values for one of the alloys that displayed a decarburized region. Since the mobility of carbon in the scale is not known, two strategies were adopted: simulation of alloy-atmosphere contact; and estimation of the carbon flux to produce the observed decarburization. The second approach might give an insight on how permeable to carbon the scale is. KW - CALPHAD approach KW - Corrosion KW - Decarburization KW - DICTRA modeling KW - Experimental kinetics KW - Iron alloys KW - Kinetics KW - Multicomponent diffusion KW - Steel PY - 2016 DO - https://doi.org/10.1007/s11669-015-0421-3 SN - 1547-7037 SN - 1863-7345 VL - 37 IS - 1 SP - SI, 19 EP - 24 PB - Springer US AN - OPUS4-40110 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gräning, Dirk T1 - Sliding wear tests of martensitic steels in hydrogen – the role of water traces N2 - The martensitic steels X30CrMoN15-1 and 100Cr6 did not show any hydrogen enhanced wear in sliding friction tests against alumina balls in hydrogen gas environment. However, depending on the purity of the environment, unexpected high wear occurred at the alumina ball. The results of a tests series with a broad variation of test parameters are presented. T2 - 57. Tribologie-Fachtagung CY - Göttingen, Germany DA - 26.09.2016 KW - Tribology KW - Hydrogen environment KW - Alumina KW - Martensitic steel KW - Adsorbed water film PY - 2016 AN - OPUS4-40119 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Babutzka, Martin T1 - Rezension: Handbuch Korrosionsschutz in der Seeschifffahrt N2 - Mit dem Handbuch Korrosionsschutz in der Seeschifffahrt hat der Seehafen Verlag ein Nachschlagewerk für den Schiffbau und den Offshore-Bereich veröffentlicht. Das Buch richtet sich, nach Angabe des Autors, vorwiegend an Schiffsmechaniker in der Ausbildung, Studierende der Fächer Schiffbau, Nautik und Schiffstechnik sowie technische Offiziere und Inspektoren. Das Handbuch soll als Informationsquelle bei der Beurteilung von Arbeitsergebnissen von Werften helfen, speziell den Korrosionsschutz betreffend. Dabei versteht sich das Buch als praxisorientiertes Handbuch, was durch eine Vielzahl an Rechenbeispielen und anschaulichen Abbildungen aus der Praxis unterstrichen wird. KW - Organische Beschichtungen KW - Organic coatings KW - Korrosionsschutz KW - Corrosion protection KW - Korrosion im maritimen Bereich KW - Corrosion in maritime environment PY - 2017 SN - 0947-5117 SN - 0043-2822 SN - 1521-4176 VL - 68 IS - 6 SP - Korrosionsnachrichten, 3 EP - Korrosionsnachrichten, 4 PB - Wiley-VCH-Verlag GmbH & Co KGaA CY - Weinheim AN - OPUS4-40457 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe T1 - LAYER-based Sensors for Monitoring: Surface Plasmon Resonance, Air-coupled UltraSonics, Magneto-optical Coupling N2 - The talk addresses layer-based sensors for monitoring applications. In particular, sensor principles surface plasmon resonance (SPR), air-coupled ultrasonic, and magneto-optical coupling are discussed. Optical sensors on planar substrates are prepared by sol-gel, CVD- and PVD deposition techniques, ultrasonic sensors on planar and curved substrates are made by means of PVD processes, and magnetostrictive coatings for magneto-optical sensors are deposited on fibre-based Bragg gratings (FBGs) using PVD and ECD techniques. For all kinds of sensors design and function are explained and discussed, i.e. regarding sensitivity. It is shown that a) SPR enhanced ellipsometry is a promising tool for gas monitoring of hazardous gases, that b) thermos-acoustic and piezo-electric pulse-echo techniques are relevant for damage inspection of hidden volume defects of CFRPs, and that c) magnetostrictive-optical sensors with self-calibrating (magnetic reference field) function are useful for structural health monitoring in terms of strain sensors. T2 - Vortrag im National Institute of Standards and Technology, Ceramics Division, Nanoscale Strength Measurement and Standards CY - NIST Gaithersburg, Maryland, USA DA - 28.04.2017 KW - Layer-based sensors KW - Surface plasmon resonance (SPR), KW - Air-coupled ultrasonics KW - Magneto-optical coupling KW - Gas monitoring KW - Damage inspection KW - Structural health monitoring PY - 2017 AN - OPUS4-40465 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - Mimicking lizard-like surface structures and their fluid transport upon ultrashort laser pulse irradiation of steel N2 - The wetting behavior of material surfaces can be controlled by surface structures. We functionalized case-hardened alloyed carbon steel to modify the wetting behavior using ultrashort laser pulses (fs- to ps-range). The laser processing was performed by scanning the laser beam across the surface of initially polished flat sample material. An experimental study of the laser processing parameters (peak fluence, scan velocity, line overlap) rendered an assignment of different regimes associated with characteristic surface morphologies (laser-induced periodic surface structures, grooves, micro cones, etc.) possible. Analyzing the surface using optical as well as scanning electron microscopy allowed the identification of morphologies providing the optimum similarity to the natural skin of non-moisture havesting lizards. For mimicking skin structures of moisture-harvesting lizards, additionally a two-step laser processing strategy was established for realizing hierarchical microstructures. In this approach, micrometer-scaled capillaries (step 1) were superimposed by a laser-generated regular array of small dimples (step 2). Optical focus variation imaging measurements finally revealed the three dimensional topography of the laser processed surfaces derived from lizard skin structures. The functionality of these surfaces was analyzed in view of wetting and directional fluid transport properties. The results suggest possible applications of the laser-structured surfaces. T2 - European Materials Research Society (EMRS) Spring Meeting 2017, Symposium K “Bioinspired and biointegrated materials as new frontiers nanomaterials VII” CY - Strasbourg, France DA - 22.05.2017 KW - Lizards KW - Laser processing KW - Steel KW - Fluid transport KW - Wetting PY - 2017 AN - OPUS4-40421 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Metallene Werkstoffe im Trinkwasser - Typische Schadensfälle N2 - Typische Schadenbilder werden theoretische erläutert und mit Beispielen aus der Praxis nachvollzogen. T2 - Sachverständigen-Workshop SHK-Innung Berlin CY - BAM Berlin, Germany DA - 30.05.2017 KW - Kupferlegierungen KW - Korrosion KW - Trinkwasser PY - 2017 AN - OPUS4-40422 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bresch, Sophie T1 - Druckunterstützte Sinterung von Calciumcobaltitfolien N2 - Calcium cobaltite Ca3Co4O9 is a promising p-type oxide thermoelectric material for applications between 600 °C and 900 °C in air. The properties and the morphology of Ca3Co4O9 are strongly anisotropic because of its layered crystal structure. By aligning the plate-like grains, the anisotropic properties can be assigned to the component. Hot-pressing of tablets is a well-known technology for grain alignment of Ca3Co4O9 and increases the thermoelectric properties in a/b-direction remarkably [1-3]. However, hot-pressing of tablets is limited by the tablet size. An interesting alternative for larger components is the pressure assisted sintering of panels from tape casted layers. Tape casting already leads to grain orientation during green body forming. By combining tape casting and pressure assisted sintering (50 kN maximum force) of Ca3Co4O9, high densities and high thermoelectric properties can be reached for large components up to 200 mm edge length. The morphology of Ca3Co4O9-grains can be designed by doping as well as by varying the powder synthesis conditions. For example Bi-doping increases the anisotropy of the grains, and reaction sintering of uncalcined powder leads to a fine grained microstructure and increases the electrical conductivity for pressure-less sintered specimens. Doped and undoped Ca3Co4O9 powders were successfully tape cast with the doctor blade technique. Several layers of tape were stacked and laminated to 7 cm x 7 cm panels. These panels were sintered in a LTCC sintering press with combined in-situ shrinkage measurement. Pressure-less sintered panels from undoped powder have a 2.5 times higher electrical conductivity at room temperature than dry-pressed test bars with randomly orientated particles. By applying a uniaxial pressure of 10 MPa during sintering, the electrical conductivity (σ25°C=15000 S/m) increases by the factor of 6 compared to the pressure-less sintered panels, which is in good accordance to the values reported in literature for conventional hot pressing [1, 3]. It is not possible to assign the increased anisotropy of Ca2.7Bi0.3Co4O9 to the pressure-assisted sintered panels, as Bi leads to an abnormal grain growth (up to 500 µm) with randomly oriented grains. This decreases the electrical conductivity (σ25°C=5000 S/m). Such an abnormal grain-growth is reported for Bi over-doped Ca3Co4O9 [4] but not because of hot-pressing. N2 - Calciumcobaltit ist eines der vielversprechendsten thermoelektrischen Oxide, welche zur direkten Wärmerückgewinnung genutzt werden können. Calciumcobaltit weist sowohl eine anisotrope Partikelform als auch anisotrope thermoelektrische Eigenschaften auf. Durch gezielte Ausrichtung der Partikel mittels Foliengießens und druckunterstützter Sinterung kann diese Anisotropie gezielt auf ein Bauteil übertragen werden. Die Partikelmorphologie kann durch Dotierung und Kalzinierung beeinflusst werden. Verschiedene Calciumcobaltitpulver wurden druckgesintert und das Gefüge sowie die thermoelektrischen Eigenschaften untersucht. Die Dotierung mit Bismut führte zu einer Verschlechterung der elektrischen Leitfähigkeit bei druckgesinterten Proben im Gegensatz zu undotierten Pulvern. T2 - Funktionsmaterialien - Lehrstuhlseminar CY - Bayreuth, Germany DA - 02.06.2017 KW - Thermoelectrics KW - Calcium cobaltite KW - Pressure assisted sintering KW - Druckunterstützte Sinterung KW - Calciumcobaltit KW - Thermoelektrika PY - 2017 AN - OPUS4-40467 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Aleksander, Wosniok A1 - Schreier, Andy T1 - Toward investigation of Brillouin scattering in multimode polymer and silica optical fibers N2 - In this paper, we present a study aimed at characterizing the optimal fiber optic components for Brillouin sensing in multimode fibers. For this purpose the use of single-mode and multimode circulators as well as couplers typically used in the Brillouin measurement setups was investigated. On the one hand the undesired coupling losses between conventional fiber optic measurement system components and a multimode sensor fiber can be overcome by replacing the singlemode components with their own multimode equivalents. On the other hand the use of multimode fiber optic circulators and multimode couplers affects the mode distribution of laser light which can impair the measurement signal backscattered in the multimode sensor fibers. In view of an increasing interest in high strain measurements using polymer optical fibers (POFs) as Brillouin-distributed sensors the investigation on Brillouin scattering effects in multimode fibers (MMFs) was performed on a low-loss perfluorinated graded-index polymer optical fiber (PFGI-POF). The obtained results were compared with those of a standard graded-index multimode (GI-MMF) silica glass optical fiber (GOF). This study confirms the relevance of the adaptation of the measurement system components to the use of the multimode sensor fibers. In addition, due to mode coupling effects occurring in the tested POF itself, the results show differences in the yield of the components adaptation in the sensory implementation of the two kinds of the tested optical fibers. T2 - SPIE’s 2017 International Symposium on Optics & Optoelectronics: Micro-structured and Specialty Optical Fibres CY - Prag, CZ DA - 26.04.2017 KW - Brillouin KW - Distributed sensing KW - Polymer optical fibre PY - 2017 SN - 978-1-5106-0965-5 SN - 978-1-5106-0966-2 DO - https://doi.org/10.1117/12.2267823 SN - 0277-786X VL - 10232 SP - 102320M-1 EP - 102320M-6 PB - SPIE AN - OPUS4-40471 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Jan P. A1 - Götschel, S. A1 - Weiser, M. A1 - Maierhofer, Christiane T1 - Thermografie mit optimierter Anregung für die quantitative Untersuchung von Delaminationen in kohlenstofffaserverstärkten Kunststoffen N2 - Da kohlenstofffaserverstärkte Kunststoffe (CFK) in anspruchsvollen sicherheitsrelevanten Einsatzgebieten wie im Automobilbau und in der Luftfahrt eingesetzt werden, besteht ein zunehmender Bedarf an zerstörungsfreien Prüfmethoden. Ziel ist die Gewährleistung der Sicherheit und Zuverlässigkeit der eingesetzten Bauteile. Aktive Thermografieverfahren ermöglichen die effiziente Prüfung großer Flächen mit hoher Auflösung in wenigen Arbeitsschritten. Ein wichtiges Teilgebiet der Prüfungen ist die Ortung und Charakterisierung von Delaminationen, die sowohl bereits in der Fertigung als auch während der Nutzung eines Bauteils auftreten können, und dessen strukturelle Integrität schwächen. In diesem Beitrag werden CFK-Strukturen mit künstlichen und natürlichen Delaminationen mit Hilfe unterschiedlich zeitlich modulierter Strahlungsquellen experimentell untersucht. Verwendet werden dabei Anregungen mit Blitzlampen und mit frequenzmodulierten Halogenlampen. Mittels Filterfunktionen im Zeit- und Frequenzbereich wird das Kontrast-zu-Rausch-Verhältnis (CNR) der detektierten Fehlstellen optimiert. Verglichen werden anschließend die Nachweisempfindlichkeit, das CNR und die Ortsauflösung der zu charakterisierenden Delaminationen für die unterschiedlichen Anregungs- und Auswertungstechniken. Ergänzt werden die Experimente durch numerische Simulationen des dreidimensionalen Wärmetransportes. T2 - DGZfP Jahrestagung 2017 CY - Koblenz, Germany DA - 22.05.2017 KW - CFK KW - Contrast Noise Ratio KW - Lock-in Thermografie KW - Gepulste Thermografie KW - Kurzzeit-Fouriertransformation PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-404276 SN - 978-3-940283-85-6 VL - DGZfP BB 162 SP - Mi.1.A.4, 1 EP - 11 AN - OPUS4-40427 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit A1 - Schwarzer, Stefanie T1 - Suitable test method for the determination of the environmental stress cracking behaviour of polyethylene terephthalate as material for dangerous goods packagings N2 - Polyethylene terephthalate (PET) is used as material for packagings for the transport of dangerous goods due to its high strength and stiffness. For this reason, the wall thickness and weight of the packagings can be reduced. According to the European dangerous goods regulations RID and ADR, samples of PET design types of packagings for dangerous goods must be pre-stored with the original filling good for six months at 23 °C, before the design type tests can be carried out. For packagings made of polyethylene (PE) tests to prove the stress cracking resistance by using laboratory methods are possible to reduce time and costs. Therefore, standard liquids, simulating the different types of damaging effects on PE are defined in RID and ADR. However, there is no information and research available about the damaging mechanisms on PET, especially regarding to stress cracking resistance and test methods. One laboratory test method is the Full Notch Creep Test (FNCT), which was developed for polyethylene (PE) and is described in the standards EN ISO 13274 and EN 15507. It was investigated whether testing specimens made of PET with a full coplanar notch around the middle of the specimens show weakening after the impact of a tensile force in the standard liquid (5 % wetting solution) at 50 °C. The tests showed that this method couldn’t be used for PET because the specimens broke during notching due to the high brittleness of PET. Another disadvantage is the very time-consuming temper process for twelve hours after molding of the sheets. Another test method is described in BAM’s Dangerous Goods Rule BAM-GGR 015. This test was carried out with 1l PET bottles, which were filled with a 5% wetting solution and mounted with a clamping tool for 28 days at 40°C. Tensile test specimens were cut out afterwards from the middle of the bottles in the deformed areas. The tensile properties of the PET specimens couldn’t be determined due to the hardness of the material. The only test method to provide information about the stress cracking resistance of PET was to perform stacking tests with PET design types of packagings. 1l bottles made of PET were filled with the standard liquid (5 % wetting solution) and stored with a stacking load for 28 days at 40°C according to EN ISO 16495. The test bottles of PET passed the stacking tests. In conclusion, samples of PET design types of packagings for dangerous goods must be pre-stored with the original filling good for six months at 23 °C, before the design type tests can be carried out. T2 - Fifth International Symposium Frontiers in Polymer Science CY - Seville, Spain DA - 17.05.2017 KW - Polyethylene terephthalate KW - Stress cracking resistance KW - Laboratory method KW - Dangerous goods packaging PY - 2017 SP - P3.002, 113 EP - 113 PB - Elsevier Limited AN - OPUS4-40429 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schadow, Florian T1 - Sende-Empfangs-Prüfköpfe auf Ferroelektret-Basis für Luftultraschall-Anwendungen N2 - Leichtbaustrukturen aus Verbundwerkstoffen stellen einen immer größeren Anteil im Flugzeug- und Automobilbau dar. Hiermit steigt die Nachfrage nach zuverlässigen, zerstörungsfreien Prüfmethoden, welche an solche Strukturen angepasst sind. Besonders Luftultraschall (LUS) eignet sich für diese Aufgabe, da hier kein Koppelmedium benötigt wird. Derzeit wird für diese Methode jedoch oft ein beidseitiger Bauteilzugang für eine Prüfung in Durchschallung vorausgesetzt. Handelsübliche Prüfköpfe für Luftultraschallanwendungen nutzen zudem meist Anpassschichten um den Impedanzunterschied zwischen Schwinger und Luft zu reduzieren. Sowohl Signal-Rausch-Abstand als auch die Bandbreite der resultieren-den Prüfköpfe ist für viele Anwendungen jedoch nicht ausreichend. Durch den Einsatz von Ferroelektreten wie zellulärem Polypropylen (zPP) kann hingegen vollständig auf Anpassschichten verzichtet werden. Hierbei handelt es sich um polarisierte, zelluläre Polymerschichten mit sehr geringer Dichte, Steifigkeit und Schallgeschwindigkeit. In diesem Beitrag stellen wir drei verschiedene Sende-Empfangs-Prüfköpfe vor, welche auf zellulärem Polypropylen basieren. Anhand von Schallfeld, Signal-Rausch-Abstand und Sendepegel werden diese Prüfköpfe charakterisiert. Die Ergebnisse werden mit den Ergebnissen von Referenzprüfköpfen ohne Sende-Empfangs-Charakteristik verglichen. Bei den Referenzprüfköpfen werden sowohl handelsübliche LUS-Prüfköpfe, sowie bisher entwickelte Prüfköpfe aus zellulärem Polypropylen berücksichtigt. T2 - DGZFP Jahrestagung 2017 CY - Koblenz, Germany DA - 22.05.2017 KW - Sende-Empfangs Prüfkopf KW - Ferroelektret KW - Zelluläres Polypropylen KW - Charakterisierung KW - Luftultraschall PY - 2017 AN - OPUS4-40430 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zeynalov, Eldar A1 - Wagner, M. A1 - Friedrich, Jörg Florian A1 - Magerramova, M. A1 - Salmanova, N. A1 - Hidde, Gundula A1 - Meyer-Plath, A. T1 - The peculiar behavior of functionalized carbon nanotubes in hydrocarbons and polymeric oxidation environments N2 - It has been shown that selected types of substituents are able to vary the oxidative behavior of multi-walled carbon nanotubes. Such substituents investigated were sterically hindered secondary amino groups bonded in grafted piperidine units and covalently bonded bromine groups. Their interference and activity was preliminary determined in the model cumene and then in oil diesel fraction and low density polyethylene oxidation reactions. Results obtained indicate that chemical linking of amine moieties containing –NH groups directly to the carbon nanotubes core significantly increases their intrinsic anti-oxidative capacity while the grafting of Br-groups provokes the opposite functioning of the pristine samples. This inference was proved by thermogravimetric and differential thermal analysis of the polyethylene composites and experiments on profound aerobic oxidation of petroleum naphthenic fraction derived from the commercial Baku oils blend diesel cut. KW - Multi-walled carbon nanotubes KW - Amine derivatives KW - Plasma-chemical technique KW - Brominated carbon nanotubes KW - Rate of model oxidation KW - Anti-oxidative efficiency KW - Catalytic activity KW - Inhibition rate constant KW - Photoelectron spectroscopy KW - Oxidation KW - Polyethylene composites KW - Oil diesel fraction PY - 2016 DO - https://doi.org/10.1080/01694243.2016.1239304 SN - 0169-4243 SN - 1568-5616 VL - 31 IS - 9 SP - 988 EP - 1006 AN - OPUS4-39894 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - John, Sebastian A1 - Schadow, Florian T1 - Sensitivitätsanalyse des Eigenspannungszustandes in Composite-Druckgefäßen mittels Modalanalyse N2 - Auf Grund ihrer hohen spezifischen Festigkeit sowie des damit einhergehenden Gewichtsvorteils kommt es bei der Auslegung von Druckgefäßen vermehrt zum Einsatz von faserverstärkten Kunststoffverbunden. Im Rahmen eines Forschungsprojektes an der Bundesanstalt für Materialforschung und –prüfung (BAM) wird das Alterungsverhalten von Atemluftflaschen in Verbundbauweise untersucht, um künftig genauere Aussagen zur Abschätzung der Lebensdauer geben zu können. Gegenstand der hier aufgezeigten Untersuchungen bilden dabei Typ-III Druckgefäße mit metallischen Liner und einer kohlefaserverstärkten Armierung. Als wichtiger, der Betriebsfestigkeit zugrunde legender Parameter wurden Druckeigenspannungen im Aluminium-Liner ausgemacht, welche fertigungsseitig zur Steigerung der Lastwechselfestigkeit in die Druckgefäße induziert werden. Ziel ist es, mit Hilfe einer Modalanalyse die aufgezeigten inneren Spannungsverhältnisse durch eine genaue Betrachtung der modalen Parameter zu identifizieren und zu bewerten. Durch den Aufbau eines Finite-Elemente Modells und einer anschließenden Sensitivitätsanalyse der Fertigungsparameter werden zunächst Potential und Aussagekraft des Analyseverfahrens geprüft und bewertet. Anschließend erfolgt eine Eingrenzung relevanter Schwingformen sowie eine Abschätzung zu erwartender spannungsabhängiger Änderungen entsprechender modaler Kennwerte. Durch die Entwicklung und den Aufbau eines geeigneten Prüfstandes werden, darauf aufbauend, im Rahmen einer Betriebsschwingungsanalyse erste Messungen an Atemluftflaschen unterschiedlicher Alterungs- und Schädigungsstufen durchgeführt. Durch einen Vergleich mit Simulationsergebnissen und Erkenntnissen aus alternativ durchgeführten Eigenspannungsmessungen erfolgt abschließend eine kritische Bewertung der experimentell gewonnenen Ergebnisse. T2 - 43. Jahrestagung für Akustik (DAGA 2017) CY - Kiel, Germany DA - 06.03.2017 KW - Modalanalyse KW - Composite-Druckgefäße KW - Eigenspannungen PY - 2017 SN - 978-3-939296-12-6 SP - 1277 EP - 1281 AN - OPUS4-39896 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - John, Sebastian T1 - Sensitivitätsanalyse des Eigenspannungszustandes in Composite-Druckgefäßen mittels Modalanalyse N2 - Auf Grund ihrer hohen spezifischen Festigkeit sowie des damit einhergehenden Gewichtsvorteils kommt es bei der Auslegung von Druckgefäßen vermehrt zum Einsatz von faserverstärkten Kunststoffverbunden. Im Rahmen eines Forschungsprojektes an der Bundesanstalt für Materialforschung und –prüfung (BAM) wird das Alterungsverhalten von Atemluftflaschen in Verbundbauweise untersucht, um künftig genauere Aussagen zur Abschätzung der Lebensdauer geben zu können. Gegenstand der hier aufgezeigten Untersuchungen bilden dabei Typ-III Druckgefäße mit metallischen Liner und einer kohlefaserverstärkten Armierung. Als wichtiger, der Betriebsfestigkeit zugrunde legender Parameter wurden Druckeigenspannungen im Aluminium-Liner ausgemacht, welche fertigungsseitig zur Steigerung der Lastwechselfestigkeit in die Druckgefäße induziert werden. Ziel ist es, mit Hilfe einer Modalanalyse die aufgezeigten inneren Spannungsverhältnisse durch eine genaue Betrachtung der modalen Parameter zu identifizieren und zu bewerten. Durch den Aufbau eines Finite-Elemente Modells und einer anschließenden Sensitivitätsanalyse der Fertigungsparameter werden zunächst Potential und Aussagekraft des Analyseverfahrens geprüft und bewertet. Anschließend erfolgt eine Eingrenzung relevanter Schwingformen sowie eine Abschätzung zu erwartender spannungsabhängiger Änderungen entsprechender modaler Kennwerte. Durch die Entwicklung und den Aufbau eines geeigneten Prüfstandes werden, darauf aufbauend, im Rahmen einer Betriebsschwingungsanalyse erste Messungen an Atemluftflaschen unterschiedlicher Alterungs- und Schädigungsstufen durchgeführt. Durch einen Vergleich mit Simulationsergebnissen und Erkenntnissen aus alternativ durchgeführten Eigenspannungsmessungen erfolgt abschließend eine kritische Bewertung der experimentell gewonnenen Ergebnisse. T2 - 43. Jahrestagung für Akustik (DAGA 2017) CY - Kiel, Germany DA - 06-03-2017 KW - Modalanalyse KW - Composite-Druckgefäße KW - Eigenspannungen PY - 2017 AN - OPUS4-39897 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hennig, C. A1 - Weiss, S. A1 - Kraus, Werner A1 - Kretzschmar, J. A1 - Scheinost, A.C. T1 - Solution species and crystal structure of Zr(IV) acetate N2 - Complex formation and the coordination of zirconium with acetic acid were investigated with Zr K-edge extended X-ray absorption fine structure spectroscopy (EXAFS) and single-crystal diffraction. Zr K-edge EXAFS spectra show that a stepwise increase of acetic acid in aqueous solution with 0.1 M Zr(IV) leads to a structural rearrangement from initial tetranuclear hydrolysis species [Zr4(OH)8(OH2)16]8+ to a hexanuclear acetate species Zr6(O)4(OH)4(CH3COO)12. The solution species Zr6(O)4(OH)4(CH3COO)12 was preserved in crystals by slow evaporation of the aqueous solution. Single-crystal diffraction reveals an uncharged hexanuclear cluster in solid Zr6(μ3-O)4(μ3-OH)4(CH3COO)12·8.5H2O. EXAFS measurements show that the structures of the hexanuclear zirconium acetate cluster in solution and the solid state are identical. KW - Complex formation KW - Crystal structure KW - Zr(iV) compounds PY - 2017 DO - https://doi.org/10.1021/acs.inorgchem.6b01624 SN - 0020-1669 SN - 1520-510X VL - 56 IS - 5 SP - 2473 EP - 2480 PB - ACS AN - OPUS4-39677 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Malow, Marcus A1 - Michael-Schulz, Heike A1 - Salg, S. A1 - Schomäcker, R. T1 - Der Einfluss hohen Umgebungsdrucks auf Deflagrationen N2 - Das Deflagrationsverhalten von Feststoffen unter atmosphärischen Bedingungen wurde in der Vergangenheit eingehend untersucht. Standardmäßig wird die Deflagrationsprüfung in einem offenen System durchgeführt. Aber auch in geschlossenen Systemen ist die Deflagrationsprüfung durchführbar und sie liefert Ergebnisse, die mit den Standardmethoden vergleichbar sind. Darüber hinaus bietet die Prüfung in einem geschlossenen System den Vorteil, nicht nur die Temperatur, sondern auch den Druck messen und für die Beschreibung des Deflagrationsverlaufs heranziehen zu können. Auch für die Prüfung in geschlossenen Systemen liegt eine Reihe an experimentellen Ergebnissen vor. Von Klais wurde veröffentlicht, dass die Deflagrationsgeschwindigkeit, beschrieben anhand der Druckanstiegsrate, mit steigendem Druck ansteigt. Vor dem Hintergrund dieser experimentellen Beobachtung wurde interpretiert, dass die Steigerung der Geschwindigkeit ihre Ursache im steigenden Umgebungsdruck findet. Es wurde weiter versucht, einen funktionalen Zusammenhang zwischen Umgebungsdruck und Deflagrationsgeschwindigkeit, ausgedrückt durch die Druckanstiegsrate, herzustellen. Dabei wurde nicht beachtet, dass neben dem Umgebungsdruck noch andere Einflussfaktoren auf die Deflagrationsgeschwindigkeit gegeben sind. Wesentlich ist hierbei die für die Reaktion zur Verfügung stehende Oberfläche, die sich bei einer lokalen, punktförmigen Anzündung mit fortschreitender Reaktionszeit vergrößert. In diesem Beitrag wird der Einfluss des Umgebungsdrucks auf die Deflagrationsgeschwindigkeit systematisch untersucht. Zu diesem Zweck wurden Experimente bei verschiedenen Ausgangsdrücken bis zu 50 bar (abs) durchgeführt. Der Anfangsdruck, also der Druck der vor Beginn eines Experiments im Reaktionsraum herrscht, wurde schrittweise von einem Experiment zum nächsten erhöht. Für die Versuchsreihen wurden zwei Substanzen verwendet: Azodicarbonamid und ein Imidazolderivat. Diese unterscheiden sich in ihrem Deflagrationsverhalten und hinsichtlich der Gasmengenentwicklung. Die durchgeführten Experimente haben gezeigt, dass die Deflagrationsgeschwindigkeit mit steigendem Druck zunimmt. Sowohl die Druckanstiegsrate, als auch die lineare Ausbreitungsrate sind ein gutes Maß dafür. Zwischen den beiden Kenngrößen besteht ein linearer Zusammenhang. Für eine gegebene Geometrie lässt sich die eine Kenngröße aus der anderen berechnen. T2 - 5. Brand- und Explosionsschutztage 2017 CY - Magdeburg, Germany DA - 23.03.2017 KW - Deflagrationen KW - Geschlossenes System KW - Azodicarbonamid KW - Druckanstiegsrate KW - Deflagrationsgeschwindigkeit PY - 2017 SN - 978-3-00-056201-3 SP - 1 EP - 11 AN - OPUS4-39920 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Malow, Marcus T1 - Der Einfluss hohen Umgebungsdrucks auf Deflagrationen N2 - Das Deflagrationsverhalten von Feststoffen unter atmosphärischen Bedingungen wurde in der Vergangenheit eingehend untersucht. Standardmäßig wird die Deflagrationsprüfung in einem offenen System durchgeführt. Aber auch in geschlossenen Systemen ist die Deflagrationsprüfung durchführbar und sie liefert Ergebnisse, die mit den Standardmethoden vergleichbar sind. Darüber hinaus bietet die Prüfung in einem geschlossenen System den Vorteil, nicht nur die Temperatur, sondern auch den Druck messen und für die Beschreibung des Deflagrationsverlaufs heranziehen zu können. Auch für die Prüfung in geschlossenen Systemen liegt eine Reihe an experimentellen Ergebnissen vor. Von Klais wurde veröffentlicht, dass die Deflagrationsgeschwindigkeit, beschrieben anhand der Druckanstiegsrate, mit steigendem Druck ansteigt. Vor dem Hintergrund dieser experimentellen Beobachtung wurde interpretiert, dass die Steigerung der Geschwindigkeit ihre Ursache im steigenden Umgebungsdruck findet. Es wurde weiter versucht, einen funktionalen Zusammenhang zwischen Umgebungsdruck und Deflagrationsgeschwindigkeit, ausgedrückt durch die Druckanstiegsrate, herzustellen. Dabei wurde nicht beachtet, dass neben dem Umgebungsdruck noch andere Einflussfaktoren auf die Deflagrationsgeschwindigkeit gegeben sind. Wesentlich ist hierbei die für die Reaktion zur Verfügung stehende Oberfläche, die sich bei einer lokalen, punktförmigen Anzündung mit fortschreitender Reaktionszeit vergrößert. In diesem Beitrag wird der Einfluss des Umgebungsdrucks auf die Deflagrationsgeschwindigkeit systematisch untersucht. Zu diesem Zweck wurden Experimente bei verschiedenen Ausgangsdrücken bis zu 50 bar (abs) durchgeführt. Der Anfangsdruck, also der Druck der vor Beginn eines Experiments im Reaktionsraum herrscht, wurde schrittweise von einem Experiment zum nächsten erhöht. Für die Versuchsreihen wurden zwei Substanzen verwendet: Azodicarbonamid und ein Imidazolderivat. Diese unterscheiden sich in ihrem Deflagrationsverhalten und hinsichtlich der Gasmengenentwicklung. Die durchgeführten Experimente haben gezeigt, dass die Deflagrationsgeschwindigkeit mit steigendem Druck zunimmt. Sowohl die Druckanstiegsrate, als auch die lineare Ausbreitungsrate sind ein gutes Maß dafür. Zwischen den beiden Kenngrößen besteht ein linearer Zusammenhang. Für eine gegebene Geometrie lässt sich die eine Kenngröße aus der anderen berechnen. T2 - 5. Brand- und Explosionsschutztage CY - Magdeburg, Germany DA - 23.03.2017 KW - Deflagrationen KW - Geschlossenes System KW - Azodicarbonamid KW - Druckanstiegsrate KW - Deflagrationsgeschwindigkeit PY - 2017 AN - OPUS4-39921 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Michael-Schulz, Heike T1 - Desensitized Explosives - Nitrocellulose N2 - The classification of not-mass explosive desensitized explosives (here Nitrocellulose-Preparations) is based in the Globally Harmonized System of Classification and Labelling of Chemicals (GHS) on the determination of a burning rate. The burning rate test (external fire) and the calculation of the corrected burning rate (10 000 kg scaled) is described. T2 - WONIPA CY - Berlin, Germany DA - 26.10.2016 KW - Desensitized explosives KW - GHS KW - Burning rate KW - The burning rate test (external fire) PY - 2017 AN - OPUS4-39922 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Michael-Schulz, Heike T1 - Einstufung von ammoniumnitrathaltigen Düngemitteln N2 - Die Einstufung von ammoniumnitrathaltigen Düngemitteln erfolgt gemäß Anhang I, Nummer 5 der Gefahrstoffverordnung bzw. der TRGS 511 "Ammoniumnitrat". Es werden die Einstufungskriterien und Prüfmethoden erläutert. T2 - Düngemischtagung CY - Herzogenaurach, Germany DA - 09.11.2016 KW - Ammoniumnitrat KW - Ammoniumnitrathaltige Düngemittel KW - Einstufung gemäß GefStoffV PY - 2016 AN - OPUS4-39923 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schulte, Petra T1 - Physikalische Gefahren: Einstufungskriterien, Prüfmethoden, Vergleich mit Gefahrgutvorschriften N2 - Vorgehensweise und Verfahren für die Validierung von Informationen zur Bewertung der Eigenschaften von Stoffen und Gemischen, die zu einer Einstufung und Kennzeichnung der physikalischen Gefahren nach der CLP-Verordnung (Verordnung (EG) Nr. 1272/2008) führen. T2 - GHS/CLP-Basisseminar - Einstufen und Kennzeichnen mit dem GHS (CLP-Verordnung) CY - Wolfsburg, Germany DA - 26.04.2017 KW - Einstufung KW - Kennzeichnung KW - GHS KW - CLP KW - Prüfmethoden KW - Gefahrenklasse KW - Gefahreneigenschaften PY - 2017 AN - OPUS4-39924 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Otremba, Frank T1 - Testing of pressurized vessels N2 - The results are based on data1. Figure 3 displays temperatures of the tank wall and of the gas phase over testing time. It can be seen that a complete coating strongly delayed the heating of tank wall and gas phase, whereas the partly coated tanks only had a minor influence on temperature development. There was no significant difference between a half coated and a thirdly coated tank measurable. Figure 4 shows the internal pressure of tanks over testing time. Only the fully coated tank enabled a low pressure over 90 min testing time. Hence, a complete coating is necessary to guarantee the fire safety of hazmat tanks and a partly coating is not sufficient. T2 - Annual Conference on Engineering and Information Technology CY - Nagoya - Japan DA - 29.03.2017 KW - Fire KW - Testing KW - Vessels KW - Dangerous goods PY - 2017 AN - OPUS4-39843 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul A1 - Müller, C. A1 - Baumann, O. A1 - Modersohn, W. A1 - Halle, T. T1 - Influence of the post-weld surface treatment on the corrosion resistance of the duplex stainless steel 1.4062 N2 - The duplex stainless steel 1.4062 (X2CrNiN22-2) is used as alternative material to austenitic stainless steels in the construction industry. The corrosion resistance of welded seams is influenced by the base material, the weld filler material, the welding process and also by the final surface treatment. The scale layer next to the weld seam can be removed by grinding, pickling, electro-polished or blasting depending on the application and the requested corrosion resistance. Blasted surfaces are often used in industrial practice due to the easier and cheaper manufacturing process compared to pickled or electro-polished surfaces. Furthermore blasting with corundum-grain is more effective than blasting with glass-beads which also lower the process costs. In recent years, stainless steel surfaces showed an unusually high susceptibility to pitting corrosion after grinding with corundum. For this reason, it is now also questioned critically whether the corrosion resistance is influenced by the applied blasting agent. This question was specifically investigated by comparing grinded, pickled, corundum-grain- and glass-bead-blasted welding seams. Results of the SEM analyses of the blasting agents and the blasted surfaces will be presented and correlated with the different performed corrosion tests (potential measurement, KorroPad-test and pitting potential) on welding seams with different surface treatments. T2 - 19. Werkstofftechnisches Kolloquium Chemnitz CY - Chemnitz, Germany DA - 16.03.2017 KW - Corrosion resistance KW - Duplex stainless steel KW - Influence PY - 2017 SN - 978-3-00-055705-7 SN - 1439-1597 VL - 61 SP - 172 EP - 180 PB - Schriftreihe Werkstoffe und werkstofftechnische Anwendungen CY - Chemnitz AN - OPUS4-40168 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul A1 - Dieck, S. A1 - Kromm, Arne A1 - Halle, T. T1 - Reversed austenite for enhancing ductility of martensitic stainless steel N2 - The novel heat treatment concept, “quenching and partitioning” (Q&P) has been developed for high strength steels with enhanced formability. This heat treatment involves quenching of austenite to a temperature between martensite start and finish, to receive a several amount of retained austenite. During the subsequent annealing treatment, the so called partitioning, the retained austenite is stabilized due to carbon diffusion, which results in enhanced formability and strength regarding strain induced austenite to martensite transformation. In this study a Q&P heat treatment was applied to a Fe-0.45C-0.65Mn-0.34Si-13.95Cr stainless martensite. Thereby the initial quench end temperature and the partitioning time were varied to characterize their influence on microstructural evolution. The microstructural changes were analysed by dilatometer measurements, X-ray diffraction and scanning electron microscopy, including electron back-scatter diffraction. Compression testing was made to examine the mechanical behaviour. It was found that an increasing partitioning time up to 30 min leads to an enhanced formability without loss in strength due to a higher amount of stabilized retained and reversed austenite as well as precipitation hardening. T2 - 19. Werkstofftechnisches Kolloquium Chemnitz CY - Chemnitz, Germany DA - 16.03.2017 KW - Martensitic stainless steel KW - Reversed austenite PY - 2017 SN - 978-3-00-055705-7 SN - 1439-1597 VL - 61 SP - 308 EP - 315 PB - Schriftreihe Werkstoffe und werkstofftechnische Anwendungen CY - Chemnitz AN - OPUS4-40169 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schlichting, S. A1 - Hönig, Gerald T1 - Tuning of the quantum-confined Stark effect in wurtzite [0001] nanostructures by the internal-field-guarded-active-region design N2 - In this work we eliminate the QCSE without having any special requirements on the growth procedure or the material. Hönig et al. developed the Internal-Field-Guarded-Active-Region Design (IFGARD), which we experimentally investigate in this work based on GaN/AlN nanodiscs (NDs). T2 - Compound Semiconductor Week 2017 CY - Berlin, Germany DA - 14.05.2017 KW - Halbleiterphysik KW - Nanophysik KW - Optoelektronik KW - Piezopolarisation KW - Spontane Polarisation PY - 2017 AN - OPUS4-40174 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Myrach, Philipp A1 - Jonietz, Florian A1 - Meinel, Dietmar A1 - Suwala, Hubert A1 - Ziegler, Mathias T1 - Calibration of thermographic spot weld testing with X-ray computed tomography N2 - The paper presents an attempt for the calibration of an active thermography method that is suitable for the non-destructive evaluation of spot welds. Nowadays, the quality of spot welds is commonly characterised by the application of random chisel tests, which are time consuming, expensive and destructive. Recently a non-destructive testing method by means of active thermography was proposed that relies on the fact that the mechanical connection formed by the spot weld also serves as a thermal bridge between the two steel sheets joined in the welding process. It is shown in this paper that this thermal bridge can be thermographically characterised by extracting a measure for the spot weld diameter and hence the quality of the spot weld. The determination of the absolute value of the diameter hereby relies on a calibration of the testing system, which is performed by means of X-ray computed tomography in this study. The experiments were carried out using different experimental approaches, namely transmission as well as reflection geometry wSetup in reflectionith laser illumination. A comprehensive evaluation of samples produced using different welding currents, hence different quality, was carried out in order to validate the thermographic results. KW - Thermography KW - Spot welds KW - Spot welding KW - Computed thomography KW - Non-destructive testing PY - 2017 DO - https://doi.org/10.1080/17686733.2017.1281554 SN - 1768-6733 SN - 2116-7176 VL - 14 IS - 1 SP - 122 EP - 131 PB - Taylor & Francis CY - London AN - OPUS4-40180 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kuchenbecker, Petra T1 - Bestimmung der Partikelgrößenverteilung mittels Zentrifugen-Sedimentationsverfahren nach ISO 13318-2 (Küvette) N2 - Der Vortrag stellt ein Messverfahren zur Bestimmung der Partikelgrößenverteilung an Suspensionen vor, behandelt die Anforderungen der zugrundeliegenden ISO 13318 und gibt praktische Hinweise zur Durchführung und Auswertung. Der Messbereich umfasst Partikel mit Durchmessern von wenigen nm bis etwa 5 µm; die Partikelkonzentration muss kleiner 0,2 Ma.-% sein. Enthalten sind ergänzend Vergleichsmessungen mit anderen volumenbasierten Verfahren. T2 - Anwenderseminar Rheologie und Stabilität von dispersen Systemen CY - Schönefeld bei Berlin, Germany DA - 08.05.2017 KW - Partikelgrößenverteilung KW - Photozentrifuge KW - Particle Size KW - Nanopartikel KW - nano particles KW - centrifugal liquid sedimentation PY - 2017 AN - OPUS4-40237 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wolter, Christian T1 - A study on metal sulphides in tribofilms of modelled brake wear debris under variable humidity N2 - Metal sulphides are needed in brake pad formulations in addition to graphite to compensate the influence of different environments. The sensitivity to humidity differs a lot for each single constituent. Only one component is not sufficient for stabilising the COF and it is also necessary to add more components than only one metal sulphide to graphite. Furthermore, a good mixing process inside the third body during braking is necessary to prevent formation of solid lubricant films which are detrimental for braking. Nevertheless, not every metal sulphide acts as a solid lubricant but most of them have the ability for stabilizing the friction coefficient. T2 - Europe's braking technology Conference & Exhibition (EuroBrake 2017) CY - Dresden, Germany DA - 02.05.2017 KW - Metal sulphides KW - Pin-on-disc KW - Third body KW - Humidity KW - Powders mixtures PY - 2017 AN - OPUS4-40154 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wallau, Wilma T1 - Automated expansion monitoring integrated to the accelerated concrete prism test at 60 °C N2 - The concrete prism test at 60°C facilitates accelerated testing of alkali-silica reactivity of aggregates within five months. Manual measurement is usually conducted to determine expansion of test specimen every 28 days. This conventional procedure gives only limited insight to expansion behaviour of ASR-affected prisms. Due to the large time intervals, expansion exceeding the critical value of 0.3 mm/m is likely to be noticed late. Continuous recording applied in this work resolves this problem and delivers beneficial information on the shape of the expansion curve. Different types of aggregate have been tested applying continuous and manual measurement to the concrete specimens. Models of ASR-induced expansion, available in the open literature, so far are validated with discontinuous data hardly tracing the modelled curve. Continuous measurement improves validation and further model development. T2 - PhD-Symposium Alkali-Silica Reaction in Concrete Structures - Cyclic Loading, Flui Transport and Modeling (DFG FOR 1498) CY - Bochum, Germany DA - 05.10.2016 KW - Building materials KW - Alkali-silica-reaction KW - Automated testing KW - Expansion model validation PY - 2016 AN - OPUS4-40155 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Zerbst, Uwe A1 - Hilgenberg, Kai ED - Richard, H. A. ED - Zipsner, T. ED - Schramm, B. T1 - Schadensentwicklung und Schadenstoleranz von SLM-gefertigten Strukturen N2 - Unterschiedliche Werkstoffeigenschaften reagieren auf jeweils spezifische Weise auf Gittertyp, Gefüge und Defekte. Für die schadenstolerante Betrachtung von Werkstoff und Bauteil ist das Verständnis dieser Zusammenhänge essentiell. Der Beitrag gibt mit Hinblick auf additiv gefertigte metallische Bauteile mittels Selective Laser Melting einen kurzen, keineswegs vollständigen Überblick über Faktoren, die die Steifigkeit, Festigkeit, Duktilität, Zähigkeit, Ermüdungsrissausbreitung und Schwingfestigkeit beeinflussen. Es wird aufgezeigt, wie die bruchmechanische Betrachtung zur Quantifizierung der Zusammenhänge beitragen kann. KW - Additive Fertigung KW - Selective Laser Melting (SLM) KW - Werkstoffeigenschaften KW - Schadenstoleranz KW - Bruchmechanik PY - 2017 SN - 978-3-658-17779-9 DO - https://doi.org/10.1007/978-3-658-17780-5 SP - 241 EP - 270 PB - Springer Vieweg CY - Wiesbaden AN - OPUS4-40162 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krütt, Enno T1 - Degradation of pavement concrete under cyclic loading and the effect on moisture transport N2 - In Germany the damages on concrete motorways have increased during the past 15 years. This led often to a reduction of service life from 30 to 10 years. In spite of comprehensive research the reasons for these damages have not been clarified yet. But it is known that in this context the ASR plays a decisive role. Against this background ASR performance tests have been developed. However, these tests do not take into account the effects of mechanical loading due to cyclic traffic and climatic impact. Therefore in Germany the ASR research group 1498 was founded. The research group consists of three experimentally- and two multi-scale modelling oriented subprojects, which are working closely together. Selected findings of BAM’s experimental subproject SP4 are content of this contribution. The aim was to investigate the impact of a cyclic mechanical pre-damage on moisture transport. The pre-damaging was carried out on large-format beams using a cyclic four point bending test with a total number of 5 million load cycles. Thereby the damage process was monitored by using different NDT-techniques. After the mechanical pre-damaging, smallsized specimens were taken from loaded as well as unloaded areas of the large format beams. Absorption tests were carried out on these specimens using water and NaCl solution. Thereby moisture distribution was measured with Nuclear Magnetic Resonance (NMR) and Time Domain Reflectometry (TDR). Additionally, moisture suction was quantified integrally by means of gravimetric measurements. The analysis of the first test data shows that the mechanical loading influences the moisture transport. T2 - PhD-Symposium: Alkali-Silica Reaction in concrete structures - cyclic loading, fluid transport and modelling CY - Bochum, Germany DA - 05.10.2016 KW - Building Materials KW - AKR KW - Fatigue PY - 2016 AN - OPUS4-40166 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe T1 - Kratzbeständigkeit – Prüfmethoden und deren Praxistauglichkeit N2 - Der Vortrag widmet sich modifizierten Oberflächen zur Erhöhung der Kratzbeständigkeit sowie entspre-chenden Prüfmethoden und bewertet deren Praxis-tauglichkeit. Nach einer Übersicht zu Begriffen und Definitionen wird die wirtschaftliche Bedeutung der Kratzbeständigkeit aufgezeigt. Neben generellen Anforderungen an Mess-und Prüfverfahren hinsicht-lich Einsatzbereichen, Messunsicherheit und Validie-rung werden diverse Verfahren zur Erzeugung und Bewertung Einzel- und Vielfach-Kratzern nebst ent-sprechenden Normen vorgestellt. Die analytische Charakterisierung, werkstofftechnische Gesichts-punkte und eine Zusammenstellung aktuell gültiger Normen zur Kratzbeständigkeit schließen den Vortrag ab. T2 - Seminar: Modifikation der Kratz- und Abriebsbeständigkeit von Kunststoffen CY - SKZ – KFE GmbH Peine, Germany DA - 09.05.2017 KW - Kunststoff-Oberflächen KW - Kratzbeständigkeit KW - Härte KW - Abrieb KW - Prüfverfahren KW - Normung PY - 2017 AN - OPUS4-40258 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Steinborn, Gabriele T1 - Improved wear resistant ceramics of metal incorporated NbC processed with gas pressure sintering N2 - Tungsten carbide (WC) dominates wear protection and machining since more than 90 years due to its hardness with an associated good toughness and high melting point. It was recently demonstrated that Niobium Carbides are wear resistant and show a better performing under cutting than WC grades. In order to profit of the good properties of Niobium Carbide, specific processing techniques need to be developed. The density of NbC is half of WC and offers colloidal processing for perfectly mixing NbC with metallic binder (up to 15 vol.-% Ni) and secondary carbide-particles. The used NbC-powder has an average particle size d50 of 3 micron measured by laser granulometry analysis. The true density was 7.68 g/cm3. An Oxygen content of the used NbC of 0.4 % is caused by residual slag content. It is possible to increase the stability of the NbC-suspensions and to reduce their viscosity by adding a specific dispersing agent. This surface-modified NbC powders (containing Ni)were uniaxially pressed and then gas pressure sintered in vacuum or Argon atmosphere. All samples reached more then 98 % of there theoretical density. The micrographs showed a homogenius distribution of the Ni-binder in the product. The tribological behaviour under dry sliding and oscillating up to 600 °C and the mechanical properties were studied. T2 - 92. Jahrestagung der Deutschen Keramischen Gesellschaft CY - Berlin, Germany DA - 19.03.2017 KW - NbC KW - Wear resistant KW - Gas pressure sintering PY - 2017 AN - OPUS4-40242 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schadow, Florian T1 - Air-coupled ultrasonics: experimental realization N2 - This presentation is an overview of experimental realization of air-coupled ultrasonic testing. Focusing transducers based on ferroelectrets are presented. Inspection results of natural defects like impact damage and delamination of composite structures are shown and challenges relating to the propability of detection of defects are pointed out. T2 - Non-destructive testing of fiber reinforced polymers. Training course ultrasonics and active thermography CY - Berlin, Germany DA - 28.03.2017 KW - Air-coupled ultrasonic testing KW - Carbon-fiber-reinforced plastic KW - Glass-fiber-reinforced plastic KW - Natural defects PY - 2017 AN - OPUS4-39865 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertovic, Marija T1 - NDE reliability and the influence of human factors N2 - The presentation highlights the need for human factors research in the field of non-destructive testing (NDT) and presents a review of factors affecting human performance in NDT with examples of own research studies and previous studies in the field. T2 - IAEA Technical Meeting on the Optimization of Non-Destructive Examination and In-Service Inspection to Improve Nuclear Power Plant Performance CY - Espoo, Finland DA - 04.04.2017 KW - Human factors KW - Non-destructive testing KW - Reliability KW - Nuclear PY - 2017 UR - https://www.iaea.org/NuclearPower/Meetings/2017/2017-04-04-04-07-NPES.html UR - https://www.iaea.org/NuclearPower/Downloadable/Meetings/2017/2017-04-04-04-07-NPES/1_NDE_Reliability_and_the_influenceof_human_factors_Marija_Bertovic.pdf AN - OPUS4-39956 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kind, Thomas T1 - Amplitudes variation of GPR rebar reflection due to the influence of concrete aggregate scattering N2 - Dense GPR measurements of rebar reflection amplitudes Show relative variations, which can be in the order of more than 10% - 20%. Former investigations demonstrated that these variations are caused by the heterogeneity of concrete, i.e. due to the inclusion of aggregates in concrete. These amplitude variations make it difficult to analyse single reflection amplitudes in order to determine the rebar diameter or to estimate the concrete deterioration state. In a systematic study we have quantified the statistical variation of the rebar reflection amplitude for concrete covers of 6 cm, 9 cm, 12 cm, 15 cm and 18 cm, for two different grading curves and for the rebar diameters 12 mm and 28 mm. Also the influence of the wavelength has been investigated by using antennas with different centre frequencies in relation to the aggregate size. The results are discussed with regard to a quantitative amplitude evaluation of GPR measurements and also the potential of using these variations for a characterization of concrete material properties. T2 - NDT-CE 2015 - International symposium non-destructive testing in civil engineering CY - Berlin, Germany DA - 15.09.2015 KW - Ground penetrating radar KW - Concrete KW - Rebar KW - Aggregate scattering PY - 2015 UR - http://www.ndt.net/?id=18402 SN - 1435-4934 VL - 20 IS - 11 SP - 412 EP - 420 PB - NDT.net CY - Kirchwald AN - OPUS4-40007 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Oertzen, Alexander T1 - Validation of the BAM drop test and BAM friction test by dry runs N2 - Examinations of the mechanical properties of the BAM drop hammer and the BAM friction test were done recently. In order to validate the correct functioning of both tests, usually Round-Robin tests are done with selected test substances. A relatively large spread of the results including some outliers is usually accepted and attributed to the nature of the tests. The author asked, however, in how much the mere mechanical properties could already differ between different institutes, even when no substance is involved (dry runs). A thorough inter-laboratory study was done for the drop test, and results for the friction test are on its way. The current state of these investigations will be presented. T2 - EPP Working Group of IGUS and 17th International Conference of Chief Inspectors of Explosives CY - Xi'an, China DA - 17.04.2017 KW - BAM-Reibapparat KW - Explosivstoffe KW - Schlagempfindlichkeit KW - Reibempfindlichkeit KW - BAM-Fallhammer KW - BAM drop test KW - Impact sensitivity KW - Friction sensitivity KW - Explosives KW - BAM friction test PY - 2017 AN - OPUS4-39998 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Oertzen, Alexander T1 - Process hazard analysis and other aspects of occupational safety and health N2 - Controlling the hazards in explosives manufacture has been addressed ever since such substances have entered industrial processing. The rigour of exercising such control appears to vary in different fields of application (fireworks versus blasting explosives) and in different countries worldwide. Nonetheless, each tradition has developed a set of standard tests addressing sensitivity and other aspects of behaviour of explosives. With a full system of workers protection in place in most countries nowadays, the control of hazards in explosives manufacture has become much more formalised. The paper aims to show the common parts of process hazard analysis and the consequential steps involving either a risk based approach or a prescriptive approach. The paper aims to stimulate discussions about recent developments. T2 - EPP Working Group of IGUS and 17th International Conference of Chief Inspectors of Explosives CY - Xi'an, China DA - 17.04.2017 KW - Gefährdungsbeurteilung KW - Explosivstoffe KW - Explosives KW - Process hazard analysis PY - 2017 AN - OPUS4-39999 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Grohmann, Maria T1 - Application of Reverse-Time Migration to Ultrasonic Echo Data in Nondestructive Testing N2 - Ultrasonic echo testing is widely used in non-destructive testing to investigate concrete structures as well as to locate built-in components or inhomogeneities. Currently, Synthetic Aperture Focusing Technique algorithms (SAFT) are used for imaging. These algorithms are highly developed but have some limitations. It is not possible to image the lower boundary of tendon ducts or vertical reflectors. We adopted a geophysical imaging technique, the Reverse Time Migration (RTM), to non-destructive testing in order to improve the imaging of complicated structures in concrete. By using the entire wavefield there are fewer limitations compared to SAFT. In a first step, simulations for polyamide and concrete structures were performed by using a 2D acoustic finite difference code. The simulations were followed by experiments at a polyamide specimen. Here we were able to determine shape and size of boreholes with a sufficient accuracy. After these successful tests we carried out experiments at a reinforced concrete foundation slab. The reconstruction of the structure of the lower boundary of the slab was improved and vertical reflectors inside the slab were imaged clearly. These tests on polyamide and concrete showed that RTM is a step forward for ultrasonic testing. However we observed migration artifacts and difficulties in imaging 3D structures. In a second step we implemented a 2D elastic RTM code, since for our ultrasonic measurements elastic waves are emitted. The modeling code is included in the Madagascar software package. The required computing power for performing elastic RTM is significantly high. Thus we need appropriate computer hardware to obtain meaningful results within an adequate time frame. Using our hardware RTM of an ultrasonic data set takes far too long (3 months). We applied the elastic code to ultrasonic data acquired on a concrete specimen which contains vertical reflectors. A comparison of the acoustic RTM results with those obtained by elastic RTM showed an improvement in the image quality. Future work includes the analysis of RTM artifacts and the expansion of the algorithm to three dimensions. Another topic to be addressed is to how to account for the size of the ultrasonic transducer arrays which we are using. T2 - Future Soc Lab Day am Hasso Plattner Institut CY - Potsdam, Germany DA - 25.04.2017 KW - Ultrasonic Echo Technique KW - Nondestructive Testing PY - 2017 AN - OPUS4-40036 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Grohmann, Maria T1 - Anwendung der Reverse-Time Migration auf Ultraschall-Echo-Daten in der zerstörungsfreien Prüfung N2 - Das Ultraschall-Echo-Verfahren ist eine klassische zerstörungsfreie Prüftechnik zur Bestimmung der Geometrie von Bauteilen. Die Prüfaufgaben beinhalten unter anderem die korrekte Dickenbestimmung der Baukörper sowie die Lokalisierung von Einbauteilen und Fehlstellen. Stand der Technik bei den Abbildungsverfahren ist die SAFT-Rekonstruktion (Synthetic Aperture Focusing Technique). Diese Gruppe von Verfahren weist Schwierigkeiten bei der Darstellung von steilen Grenzflächen und komplizierten Strukturen auf, wie beispielsweise Stufen oder Unterkanten von Hüllrohren. Zudem verarbeiten die SAFT-Verfahren nur die primären Reflexionen am abzubildendem Objekt korrekt. Als Alternative wird seit einiger Zeit die Reverse-Time Migration (RTM) aus dem Bereich der Geophysik evaluiert. Diese beruht auf der numerischen Lösung der vollständigen Wellengleichung. Die migrierte Abbildung wird durch Kreuzkorrelation von zeitlich vorwärts- und rückwärtsmodellierten Wellenfeldern erzeugt. Für die Durchführung der RTM wurde in einer Vorarbeit ein 2D akustischer Code verwendet und an realen Ultraschallmessdaten getestet. Letztere wurden mit Scherwellenprüfköpfen an einem Stahlbetonfundament aufgenommen. Ein Vergleich der Migrationsergebnisse mit den Ergebnissen der SAFT-Rekonstruktion zeigte für die RTM einen deutlichen Fortschritt in der Rekonstruktion der Bauteilgeometrie. Derzeit wird vom akustischen Code auf einen elastischen Code umgestellt, da für die eigentlichen Ultraschallmessungen elastische Wellen angeregt werden. In einem ersten Schritt wurde dies mit dem Softwarepaket Madagascar umgesetzt und an einem einfachen 2D-Modell getestet. Dabei fanden verschiedene Quellanregungen Anwendung. Um Migrationsartefakte zu reduzieren wurden weiterhin zwei Abbildungsbedingungen getestet. Die Kreuzkorrelation der Verschiebungskomponenten der zeitlich vorwärts-und rückwärtsmodellierten Wellenfelder wurde mit der Kreuzkorrelation der Skalar- und Vektorpotentiale beider Wellenfelder verglichen. Im zweiten Schritt wurden Ultraschallmessdaten an einer Stufenplatte aufgenommen und mit dem akustischen sowie elastischen 2D Code evaluiert. Diese erste Anwendung der elastischen RTM auf reale Messdaten war erfolgreich und zeigt im Vergleich zu der akustischen Auswertung eine Verbesserung in der Abbildungsqualität. T2 - 77. Jahrestagung der Deutschen Geophysikalischen Gesellschaft CY - Potsdam, Germany DA - 27.03.2017 KW - Reverse Time Migration KW - Ultraschall Echo Verfahren PY - 2017 AN - OPUS4-40038 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wehrstedt, Klaus-Dieter T1 - Identifizierung gefährlich exotherm zersetzlicher Stoffe N2 - Ausgehend von der in der TRAS 410 beschriebenen Notwendigkeit zur Veranlassung besonderer Maßnahmen beim Umgang mit deflagrations-und/oder detonationsfähigen Stoffen werden die Explosionsmechanismen für Stoffe in kondensiertem Zustand beschrieben. Reaktive organische Stoffe sind u. a. anhand ihrer Struktur insbesondere bei Vorhandensein bestimmter funktioneller Gruppen identifizierbar. Durch eine Reihe von international eingeführten Prüfmethoden lassen sich solche Stoffe z. B. hinsichtlich ihrer mehr oder weniger ausgeprägten explosiven Eigenschaften charakterisieren. Anhand konkreter Beispiele werden die Prüfergebnisse erläutert und die Stoffe aufgrund ihrer Eigenschaften klassifiziert. Maßnahmen zur Vermeidung kritischer Zustände bei der Herstellung und Lagerung sowie beim Transport gefährlicher Stoffe werden auch am Beispiel von Unfällen erläutert. T2 - DECHEMA-Weiterbildungskurs „Sicherheit chemischer Reaktionen“ CY - Berlin, Germany DA - 20.03.2017 KW - Exotherme Reaktion KW - TRAS 410 KW - Deflagration KW - Detonation KW - Wärmeexplosion PY - 2017 AN - OPUS4-39990 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schreier, Andy T1 - POF-based distributed Brillouin sensing N2 - In this presentation the need of distributed Brillouin sensors in POF is underlined. In-situ structual health monitoring applications were shown and a possible experimental setup was presented. T2 - The Fiber Society’s Spring 2017 Conference CY - Aachen, Germany DA - 17.05.2017 KW - Brillouin KW - Distributed sensing KW - Polymer optical fibre PY - 2017 AN - OPUS4-40315 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schreier, Andy T1 - Toward investigation of Brillouin scattering in multimode polymer and silica optical fibers N2 - In this paper, we present a study aimed at characterizing the optimal fiber optic components for Brillouin sensing in multimode fibers. For this purpose the use of single-mode and multimode circulators as well as couplers typically used in the Brillouin measurement setups was investigated. On the one hand the undesired coupling losses between conventional fiber optic measurement system components and a multimode sensor fiber can be overcome by replacing the single-mode components with their own multimode equivalents. On the other hand the use of multimode fiber optic circulators and multimode couplers affects the mode distribution of laser light which can impair the measurement signal backscattered in the multimode sensor fibers. In view of an increasing interest in high strain measurements using polymer optical fibers (POFs) as Brillouin-distributed sensors the investigation on Brillouin scattering effects in multimode fibers (MMFs) was performed on a low-loss perfluorinated graded-index polymer optical fiber (PFGI-POF). The obtained results were compared with those of a standard graded-index multimode (GI-MMF) silica glass optical fiber (GOF). This study confirms the relevance of the adaptation of the measurement system components to the use of the multimode sensor fibers. In addition, due to mode coupling effects occurring in the tested POF itself, the results show differences in the yield of the components adaptation in the sensory implementation of the two kinds of the tested optical fibers. T2 - SPIE’s 2017 International Symposium on Optics & Optoelectronics: Micro-structured and Specialty Optical Fibres CY - Prag, Czech Republic DA - 26.04.2017 KW - Brillouin KW - Distributed sensing KW - Polymer optical fibre PY - 2017 AN - OPUS4-40318 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schulz, Bärbel T1 - High-temperature stability of ceramic springs N2 - Metallic springs undergo oxidation and creep at elevated temperatures and their use is limited to temperature of about 650°C. Therefore, there is a need for stable materials which can easily withstand temperatures up to 1000°C for long periods in different atmospheres. Ceramic materials have been drawing attention due to their excellent properties. This work aimed at investigating the high-temperature stability of zirconia and alumina ceramic springs at elevated temperatures under different atmospheres (air, N2 and H2) in order to determine the limitation of use of these ceramic springs. T2 - DKG 2017 CY - Berlin, Germany DA - 20.03.2017 KW - Ceramic spring KW - High-temperature stability KW - Harsh environments KW - Spring constant PY - 2017 AN - OPUS4-40289 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kotschate, Daniel A1 - Gohlke, Dirk A1 - Meinig, Silvia A1 - Kaszemeikat, T. T1 - Hochauflösende Reinheitsgradbestimmung - Fertigung von Referenzfehlern N2 - Regelwerke zur zerstörungsfreien Bestimmung des Reinheitsgrades wie das SEP 1927 und die ASTM E588 erreichen ihre Vergleichbarkeit unter Anwendung von - vergleichsweise einfachen - Referenzfehlern. Hinsichtlich Realisierbarkeit wird somit der Kompromiss zwischen Herstellung des Referenzfehlers und der erreichbaren Nachweisgrenze gefunden. Zur Weiterentwicklung über die Grenzen der SEP1927 hinaus, wurde der Versuch unternommen Fehler kleiner 500 μm herzustellen - welche aufgrund der geringen geometrischen Ausdehnung fertigungsbedingt schwierig zu realisieren sind. Bei den vergleichenden Untersuchungen kristallisierten sich zwei Fertigungsverfahren, Funkenerosion (EDM: electrical discharge maching) und die Fertigung der Bohrungen unter Verwendung eines Hochleistungslasers, als vielversprechend heraus. Zunächst wurden die Fehler mit beiden Verfahren in unterschiedlichen Größen (100, 250 und 100 μm) und Tiefen (1, 1,5 und 2 mm) unter Anwendung von computertomographischen Verfahren der Röntgenprüfung, die Geometrie der eingebrachten Fehlstellen und anschließend durch hochauflösende Tauchtechnikmessungen das Reflektionsverhalten charakterisiert. T2 - DGZfP Jahrestagung CY - Koblenz, Germany DA - 22.05.2017 KW - Materialcharakterisierung KW - Reinheitsgradbestimmung KW - Ultraschalltauchtechnik PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-403505 SN - 978-3-940283-85-6 SP - P20, 1 EP - 2 PB - Deutsche Gesellschaft für Zerstörungsfreie Prüfung (DGZfP) AN - OPUS4-40350 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krankenhagen, Rainer T1 - Fehlerkatalog für FKV und Herstellung von Musterdefekten (VITCEA Projekt) N2 - Die Befragung zur Bestimmung relevanter Defekte in Faserverbundwerkstoffen im Rahmen des VITCEA-Projektes wird vorgestellt. Die so erhaltene "Hitparade" der Defekte kann als Ausgangspunkt für einen Fehlerkatalog dienen. Außerdem wird über die Herstellung von Überlastdefekten berichtet, welche sich an bestehende Normen (teilweise aus anderen Bereichen) anlehnt T2 - 2. Sitzung des FA Faserkunststoffverbunde der DGZfP CY - Stade, Germany DA - 11.05.2017 KW - Zerstörungsfreie Prüfung KW - Faserverbundwerkstoffe KW - GFK KW - CFK KW - Impactschaden KW - Normung PY - 2017 AN - OPUS4-40271 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Otremba, Frank T1 - Pressure vessel subjected by fire N2 - Test facilities at BAM, Types of fire test, Vessel testing, Modelling of vessel response to fire, Current research, Future research T2 - COTEQ 2017 CY - Rio de Janeiro, Brazil DA - 15.05.2017 KW - Vessels KW - Fire KW - Modelling PY - 2017 AN - OPUS4-40307 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lohrer, Christian T1 - Kategorie F4-Schutzabstände in der EU – Sicher ist sicher N2 - Vorstellung verschiedener Konzepte für Schutzabstände von Großfeuerwerk in der EU. Des Weiteren Kennzeichnungsprüfung durch benannte Stellen im Rahmen von Konformitätsbewertungsverfahren. T2 - 12. Informationsveranstaltung Sprengstoffe und Pyrotechnik CY - Horstwalde und Berlin, Germany DA - 18.05.2017 KW - Schutzabstände KW - Großfeuerwerk KW - Konformitätsbewertung KW - Kennzeichnung PY - 2017 AN - OPUS4-40309 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Czarnecki, Sebastian T1 - Synthesis of hybrid inorganic/organic homopolymers via ATRP and RAFT: A practical comparison N2 - The synthesis of hybrid inorganic/organic copolymers, using reversible deactivation radical polymerization (RDRP) techniques, has been an intensively studied research topic over recent years. A plethora of hybrid inorganic/organic copolymers were synthesized, including hybrid inorganic/organic block copolymers as well as random copolymers,[1–4] that showed great potential in fabricating hybrid (nano)materials with tailored properties [5]. Two widely employed RDRP techniques to prepare such hybrid inorganic/organic copolymers are atom transfer radical polymerization (ATRP) [1,2] and reversible addition-fragmentation chain transfer (RAFT) polymerization [3,4]. In order, to afford hybrid inorganic/organic copolymers with narrow dispersity, high conversions and precise structures, it is required to choose proper reaction conditions. Due to the importance of both ATRP and RAFT in the preparation of such hybrid polymers, we aim to compare both RDRP techniques by preparing 2-acetoxyethyl methacrylate (AcEMA) and 3-(triethoxysilyl)propyl methacrylate (TESPMA) based homopolymers. For this purpose, AcEMA and TESPMA were polymerized in 1,4-dioxane at 60 °C mediated by CuBr/N,N,N',N'-pentamethyldiethylenetriamine (PMDETA) and 2-(2-carboxylethylsulfanylthiocarbonyl-sufanyl) propionic acid (TTC) as well as cumyl dithiobenzoate (CDB) to evaluate the suitability and reliability of ATRP and RAFT to prepare such hybrid (co)polymers. T2 - Berlin Chemie Symposium 2017 CY - TU Berlin, Berlin, Germany DA - 06.04.2017 KW - Hybrid inorganic/organic copolymers KW - ATRP KW - RAFT PY - 2017 UR - https://bcs.jcf-berlin.de/BCS2017/BoA2017.pdf AN - OPUS4-40280 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kotschate, Daniel T1 - Hochauflösende Reinheitsgradbestimmung – Fertigung von Referenzfehlern N2 - Regelwerke zur zerstörungsfreien Bestimmung des Reinheitsgrades wie das SEP 1927 und die ASTM E588 erreichen ihre Vergleichbarkeit unter Anwendung von - vergleichsweise einfachen - Referenzfehlern. Hinsichtlich Realisierbarkeit wird somit der Kompromiss zwischen Herstellung des Referenzfehlers und der erreichbaren Nachweisgrenze gefunden. Zur Weiterentwicklung über die Grenzen der SEP1927 hinaus, wurde der Versuch unternommen Fehler kleiner 500 μm herzustellen - welche aufgrund der geringen geometrischen Ausdehnung fertigungsbedingt schwierig zu realisieren sind. Bei den vergleichenden Untersuchungen kristallisierten sich zwei Fertigungsverfahren, Funkenerosion (EDM: electrical discharge maching) und die Fertigung der Bohrungen unter Verwendung eines Hochleistungslasers, als vielversprechend heraus. Zunächst wurden die Fehler mit beiden Verfahren in unterschiedlichen Größen (100, 250 und 100 μm) und Tiefen (1, 1,5 und 2 mm) unter Anwendung von computertomographischen Verfahren der Röntgenprüfung, die Geometrie der eingebrachten Fehlstellen und anschließend durch hochauflösende Tauchtechnikmessungen das Reflektionsverhalten charakterisiert. T2 - DGZfP Jahrestagung CY - Koblenz, Germany DA - 22.05.2017 KW - Materialcharakterisierung KW - Reinheitsgradbestimmung KW - Ultraschalltauchtechnik PY - 2017 AN - OPUS4-40353 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Casperson, Ralf A1 - Munzke, Dorit A1 - Pohl, Rainer T1 - Wirbelstromprüfung an Composite-Druckgefäßen N2 - Composite-Druckgefäße für den Gefahrguttransport sowie für Wasserstoff- und Erdgasfahrzeuge bestehen aus einem lasttragenden Composite und einer gasdichten, metallischen oder polymeren Barriereschicht (Liner). Zur Untersuchung des Alterungsverhaltens solcher Composite-Druckgefäße wird in der BAM das interdisziplinäre Themenfeldprojekt COD-AGE durchgeführt. Ziel des Projektes ist die Entwicklung von Methoden und Modellen zur Beschreibung und Bestimmung des Alterungsverhaltens von Carbonfaser-Compositen (CFK) am Beispiel von Druckgefäßen, um eine bessere Vorhersage der Alterung und der sicheren Gebrauchsdauer zu ermöglichen. Ein Schwerpunkt in diesem Projekt ist die Bereitstellung geeigneter ZfP-Methoden. Dabei geht es sowohl um versuchsbegleitende Prüfungen, als auch um die mögliche Entwicklung von Prüfeinrichtungen für den späteren praktischen Gebrauch. In diesem Vortrag werden Prüfsysteme und Prüfergebnisse der „konventionellen“ Wirbelstromprüfung vorgestellt. In einem ersten Schritt wurden Versuche an bereits geschädigten Druckgefäßen durchgeführt. Dabei wurden Druckgefäße mit den Materialpaarungen Stahl-CFK, Aluminium-CFK und Kunststoff-CFK untersucht. Die Dicken der CFK-Schichten reichten hierbei von ca. 4 mm bis ca. 8 mm. Anfangs wurden die Gefäße mit verschiedenen Sensoren von außen geprüft. Es konnten sowohl Beschädigungen des metallischen Liners, als auch Strukturen des CFK-Geflechts nachgewiesen werden. In einem zweiten Schritt wurden die Gefäße von innen geprüft. Hierbei bestand die besondere Herausforderung in der Prüfung eines Zylinders von 150 mm Durchmesser durch einen Zugang von nur 15 mm Durchmesser. Mit den bei diesen Vorversuchen optimierten Prüfsystemen wurden dann begleitende Prüfungen bei Alterungsversuchen durchgeführt. In den Alterungsversuchen wurden Druckbehälter mit einem ca. 4 mm dicken Aluminiumliner und ca. 3,5 mm dicker CFK-Ummantelung untersucht. Typisches Einsatzgebiet solcher Flaschen sind Atemschutzgeräte bei der Feuerwehr. Die verschiedenen Prüfsysteme und die mit ihnen erzielten Ergebnisse werden vorgestellt. T2 - DGZfP-Jahrestagung 2017 CY - Koblenz, Germany DA - 22.05.2017 KW - Composite-Druckgefäß KW - Wirbelstromprüfung KW - CFK PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-403577 SN - 978-3-940283-85-6 VL - 162 SP - 1 EP - 9 PB - DGZfP e.V. AN - OPUS4-40357 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Casperson, Ralf T1 - Wirbelstromprüfung an Composite-Druckgefäßen N2 - Composite-Druckgefäße für den Gefahrguttransport sowie für Wasserstoff- und Erdgasfahrzeuge bestehen aus einem lasttragenden Composite und einer gasdichten, metallischen oder polymeren Barriereschicht (Liner). Zur Untersuchung des Alterungsverhaltens solcher Composite-Druckgefäße wird in der BAM das interdisziplinäre Themenfeldprojekt COD-AGE durchgeführt. Ziel des Projektes ist die Entwicklung von Methoden und Modellen zur Beschreibung und Bestimmung des Alterungsverhaltens von Carbonfaser-Compositen (CFK) am Beispiel von Druckgefäßen, um eine bessere Vorhersage der Alterung und der sicheren Gebrauchsdauer zu ermöglichen. Ein Schwerpunkt in diesem Projekt ist die Bereitstellung geeigneter ZfP-Methoden. Dabei geht es sowohl um versuchsbegleitende Prüfungen, als auch um die mögliche Entwicklung von Prüfeinrichtungen für den späteren praktischen Gebrauch. In diesem Vortrag werden Prüfsysteme und Prüfergebnisse der „konventionellen“ Wirbelstromprüfung vorgestellt. In einem ersten Schritt wurden Versuche an bereits geschädigten Druckgefäßen durchgeführt. Dabei wurden Druckgefäße mit den Materialpaarungen Stahl-CFK, Aluminium-CFK und Kunststoff-CFK untersucht. Die Dicken der CFK-Schichten reichten hierbei von ca. 4 mm bis ca. 8 mm. Anfangs wurden die Gefäße mit verschiedenen Sensoren von außen geprüft. Es konnten sowohl Beschädigungen des metallischen Liners, als auch Strukturen des CFK-Geflechts nachgewiesen werden. In einem zweiten Schritt wurden die Gefäße von innen geprüft. Hierbei bestand die besondere Herausforderung in der Prüfung eines Zylinders von 150 mm Durchmesser durch einen Zugang von nur 15 mm Durchmesser. Mit den bei diesen Vorversuchen optimierten Prüfsystemen wurden dann begleitende Prüfungen bei Alterungsversuchen durchgeführt. In den Alterungsversuchen wurden Druckbehälter mit einem ca. 4 mm dicken Aluminiumliner und ca. 3,5 mm dicker CFK-Ummantelung untersucht. Typisches Einsatzgebiet solcher Flaschen sind Atemschutzgeräte bei der Feuerwehr. Die verschiedenen Prüfsysteme und die mit ihnen erzielten Ergebnisse werden vorgestellt. T2 - DGZfP-Jahrestagung 2017 CY - Koblenz, Germany DA - 22.05.2017 KW - Composite-Druckgefäß KW - Wirbelstromprüfung KW - CFK PY - 2017 AN - OPUS4-40359 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Huang, S. G. A1 - Vleugels, J. A1 - Mohrbacher, H. A1 - Woydt, Mathias T1 - Microstructure and tribological performance of NbC-Ni cermets modified by VC and Mo2C N2 - The current study reports on the influence of the Addition of 5–15 vol% VC or/and Mo2C carbide on the microstructure and mechanical properties of nickel bonded NbC cermets, which are compared to cobalt bonded NbC cermets. The NbC, Ni and secondary carbides powder mixtures were liquid phase sintered for 1 h at 1420 °C in vacuum. The fully densified cermets are composed of a cubic NbC grains matrix and an evenly distributed fcc Ni binder. NbC grain growth was significantly inhibited and a homogeneous NbC grain size distribution was obtained in the cermets with VC/Mo2C additions. The mechanical properties of the NbC-Ni matrix cermets are strongly dependent on the carbide and Ni binder content and are directly compared to their NbC-Co equivalents. The liquid phase sintered NbC-12 vol% Ni cermet had a modest Vickers hardness (HV30) of 1077 ± 22 kg/mm2 and an indentation toughness of 9.1 ± 0.5 MPa·m1/2. With the addition of 10–15 vol% VC, the hardness increased to 1359 ± 15 kg/mm2, whereas the toughness increased to 11.3 ± 0.1 MPa·m1/2. Addition of 5 and 10 vol% Mo2C into a NbC-12 vol% Ni mixtures generated the same values in HV30 and KIC when compared to VC additions. A maximum flexural strength of 1899 ± 77 MPa was obtained in the cermet with 20 vol% Ni binder and 4 vol% VC+4 vol% Mo2C addition, exhibiting a high fracture toughness of 15.0 ± 0.5 MPa·m1/2, but associated with a loss in hardness due to the high Ni content. The dry sliding wear behaviour was established at room temperature and 400 °C from 0.1 to 10 m/s. KW - Cermet KW - Liquid phase sintering KW - Grain growth KW - Wear KW - Niobium carbide PY - 2017 DO - https://doi.org/10.1016/j.ijrmhm.2017.03.012 SN - 0263-4368 VL - 66 SP - 188 EP - 197 AN - OPUS4-40505 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bonse, Jörn A1 - Kirner, Sabrina A1 - Koter, Robert A1 - Pentzien, Simone A1 - Spaltmann, Dirk A1 - Krüger, Jörg T1 - Femtosecond laser-induced periodic surface structures on titanium nitride coatings for tribological applications N2 - Titanium nitride (TiN) was coated on different substrate materials, namely pure titanium (Ti), titanium alloy (Ti6Al4V) and steel (100Cr6), generating 2.5 μm thick TiN layers. Using femtosecond laser pulses (30 fs, 790 nm, 1 kHz pulse repetition rate), large surface areas (5 mm × 5 mm) of laser-induced periodic surface structures (LIPSS) with sub-wavelength periods ranging between 470 nm and 600 nm were generated and characterized by optical microscopy (OM), white light interference microscopy (WLIM) and scanning electron microscopy (SEM). In tribological tests, coefficients of friction (COF) of the nanostructured surfaces were determined under reciprocating sliding conditions (1 Hz, 1.0 N normal load) against a 10-mm diameter ball of hardened 100Cr6 steel during 1000 cycles using two different lubricants, namely paraffin oil and engine oil. It turned out that the substrate material, the laser fluence and the lubricant are crucial for the tribological performance. However, friction and wear could not be significantly reduced by LIPSS on TiN layers in comparison to unstructured TiN surfaces. Finally, the resulting wear tracks on the nanostructured surfaces were investigated with respect to their morphology (OM, SEM), depth (WLIM) and chemical composition by energy dispersive X-ray spectroscopy (EDX) and, on one hand, compared with each other, on the other hand, with non-structured TiN surfaces. KW - Laser-induced periodic surface structures (LIPSS) KW - Femtosecond laser ablation KW - Titanium nitride films KW - Friction KW - Wear PY - 2017 UR - http://www.sciencedirect.com/science/article/pii/S0169433216322486 DO - https://doi.org/10.1016/j.apsusc.2016.10.132 SN - 0169-4332 SN - 1873-5584 VL - 418 IS - Part B SP - 572 EP - 579 PB - Elsevier B.V. CY - Amsterdam AN - OPUS4-40507 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hermens, U. A1 - Kirner, Sabrina A1 - Emonts, C. A1 - Comanns, P. A1 - Skoulas, E. A1 - Mimidis, A. A1 - Mescheder, H. A1 - Winands, K. A1 - Krüger, Jörg A1 - Stratakis, E. A1 - Bonse, Jörn T1 - Mimicking lizard-like surface structures upon ultrashort laser pulse irradiation of inorganic materials N2 - Inorganic materials, such as steel, were functionalized by ultrashort laser pulse irradiation (fs- to ps-range) to modify the surface’s wetting behavior. The laser processing was performed by scanning the laser beam across the surface of initially polished flat sample material. A systematic experimental study of the laser processing parameters (peak fluence, scan velocity, line overlap) allowed the identification of different regimes associated with characteristic surface morphologies (laser-induced periodic surface structures, grooves, spikes, etc.). Analyses of the surface using optical as well as scanning electron microscopy revealed morphologies providing the optimum similarity to the natural skin of lizards. For mimicking skin structures of moisture-harvesting lizards towards an optimization of the surface wetting behavior, additionally a two-step laser processing strategy was established for realizing hierarchical microstructures. In this approach, micrometer-scaled capillaries (step 1) were superimposed by a laser-generated regular array of small dimples (step 2). Optical focus variation imaging measurements finally disclosed the three dimensional topography of the laser processed surfaces derived from lizard skin structures. The functionality of these surfaces was analyzed in view of wetting properties. KW - Femtosecond laser ablation KW - Laser-induced periodic surface structures KW - Lizard KW - Surface wetting KW - Fluid transport KW - Steel PY - 2017 UR - http://www.sciencedirect.com/science/article/pii/S0169433216328306 DO - https://doi.org/10.1016/j.apsusc.2016.12.112 SN - 0169-4332 SN - 1873-5584 VL - 418 IS - Part B SP - 499 EP - 507 PB - Elsevier, North-Holland CY - Amsterdam AN - OPUS4-40509 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias T1 - Potentials of niobium carbide (NbC) as cutting tools and for wear protection N2 - Niobium is today largely available. NbC grades displayed lower dry sliding friction over WC grades. The softer Ni- and NiMo-bondes NbC1.0-grades have a higher abrasive wear resistance (ASTM G65), even with lower toughnesses, as the tougher WC-Co grades. T2 - 19. Plansee Seminar CY - Reutte, Austria DA - 29.05.2017 KW - Niobium carbide (NbC) KW - Cutting tools KW - Hardness PY - 2017 AN - OPUS4-40512 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wäsche, Rolf T1 - Colloidal processing of metal bonded niobium carbide (NbC-Ni) N2 - The manufacturing of NbC with Ni binder with addition of titanium carbide by using a colloidal process for blending the different powders without a milling step were investigated. The the sintering process and formation of the resulting microstructures, the phase relations and the hardness of the produced cermet materials are characterized. T2 - 19. Plansee Seminar CY - Reutte, Austria DA - 29.05.2017 KW - Niobium carbide (NbC) KW - Cermets KW - Hardness PY - 2017 AN - OPUS4-40513 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertovic, Marija T1 - Aktueller Stand der Diskussion zur Zuverlässigkeit der ZfP und den menschlichen Faktoren N2 - Dass die Zuverlässigkeit der ZfP eine sehr wichtige Rolle bei der Bewertung sicherheitsrelevanter Systeme spielt, ist bekannt. Laut dem modularen Zuverlässigkeitsmodell für zerstörungsfreie Prüfprozesse hängt die Zuverlässigkeit von der innewohnenden (physikalisch-technischen) Fähigkeit der Prüfsystems, den Anwendungsparametern, den menschlichen Faktoren und dem organisatorischen Kontext ab. Seit Einführung des Modells während des ersten Workshops zur Zuverlässigkeit der ZfP (European-American Workshop on Reliability of NDE) wurde das Modell in weiteren fünf Workshops stetig weiterentwickelt, diskutiert und an den Stand der Wissenschaft angepasst. Das Ziel dieser Publikation ist es, den aktuellen Stand der Diskussion und die neusten Fragestellungen der internationalen Zuverlässigkeitsgemeinschaft vorzustellen. Im Einzelnen werden die Entwicklung fortgeschrittener Modelle zur Bewertung der Probability of Detection (POD), Bewertungsansätze im Bereich Structural Health Monitoring und Fragestellungen zu den menschlichen Faktoren dargestellt. Besonderer Wert wurde sowohl auf die Entwicklung, als auch auf die Anwendung der Ansätze in der industriellen Praxis gelegt. T2 - DGZfP-Jahrestagung CY - Koblenz, Germany DA - 22.05.2017 KW - Zuverlässigkeit KW - Zerstörungsfreie Prüfung KW - Probability of detection KW - Human factors KW - Workshop PY - 2017 AN - OPUS4-40485 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Duffner, Eric A1 - Schoppa, André A1 - Szczepaniak, Mariusz T1 - Untersuchung der Haltbarkeit von Reparaturmaßnahmen an Bremsleitungsabschnitten durch hydraulische Berstdruckprüfungen N2 - Im Rahmen einer Bachelorarbeit zum Thema „Untersuchungen an Bremsleitungsabschnittsreparaturen“ zwischen der HTW Berlin und der TÜV Rheinland Kraftfahrt GmbH wurden in Zusammenarbeit mit der Bundesanstalt für Materialforschung und -prüfung (BAM) Berstdruckprüfungen durchgeführt. Im Rahmen der Kooperation sollte untersucht werden, inwiefern Reparaturmaßnahmen an beschädigten Bremsleitungsabschnitten sicherheitstechnisch unbedenklich sind, auch in Bezug auf die Verwendung unterschiedlicher auf dem Markt erhältlicher Bremsleitungsmaterialien. KW - Bremsleitung KW - Berstprüfung PY - 2017 SN - 2191-007 VL - 7 IS - 6 SP - 44 PB - Springer VDI-Verlag CY - Düsseldorf AN - OPUS4-40490 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Miccoli, Lorenzo T1 - Design of UHPC-AAC light-weight composite facade elements for refurbishment N2 - The aim of this study was to develop a lightweight composite façade element for refurbishment of existing façades. It was crucial to minimize the thermal bridges and to undercut the thermal requirement of the system existing façade new element. The awareness of the environmental impact of the building sector is increasing. In this context, ultra-high performance concrete (UHPC) materials are shown to be promising alternatives with advantages such as lower embodied energy and reduced environmental impact. Predictions suggest that UHPC composite elements for building envelopes could have other benefits such as an increased service life, optimized use of building area due to thinner elements and minimized maintenance due to the absence of reinforcement or use of non-corrosive reinforcing materials such as carbon fibers. In this framework, composite elements have been developed combining an autoclaved aerated concrete insulation layer with an external UHPC supporting layer. The results show that the lightweight composite element has a good performance in term of thermal transmittance and minimization of thermal bridges. T2 - XIV DBMC - 14th International Conference on Durability of Building Materials and Components CY - Gent, Belgium DA - 29.05.2017 KW - Building Materials KW - UHPC KW - AAC KW - Facade panels PY - 2017 AN - OPUS4-40496 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Miccoli, Lorenzo A1 - Müller, U. A1 - Pospisil, S. T1 - Rammed earth walls strengthened with polyester fabric strips: Experimental analysis under in-plane cyclic loading N2 - This study analyses the mechanical behaviour under pseudo-dynamic loading of structural elements built in rammed earth and strengthened with polyester fabric strips. This strengthening technique was developed to exploit the strength potential of rammed earth and to solve its lack of tensile strength. For this reason, in-plane cyclic tests were carried out to investigate the shear behaviour of unstrengthened and strengthened walls. The strengthening technique requires low-tech equipment and workmanship, uses readily available, not expensive and industrially standardised materials. The experimental results were analysed in terms of stiffness degradation, energy dissipation capacity and equivalent viscous damping. Although the unstrengthened and strengthened walls confirmed a limited ductile behaviour, the findings confirm that the strengthening contributes to limit the spread of the diagonal cracks and provide an increase of strength in terms of horizontal load and displacement capacity. KW - Rammed earth KW - Pseudo-dynamic loads KW - Shear-compression tests KW - Strengthening KW - Polyester fabric strips PY - 2017 DO - https://doi.org/10.1016/j.conbuildmat.2017.05.115 IS - 149 SP - 29 EP - 36 PB - Elsevier Ltd. AN - OPUS4-40497 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Miccoli, Lorenzo A1 - Fontana, Patrick A1 - Kreft, O. A1 - Pietruszka, B. A1 - Lukaszewska, A. A1 - Klinge, A. ED - De Schutter, G. ED - De Belie, N. ED - Janssens, A. ED - Van Den Bossche, N. T1 - Design of UHPC-AAC light-weight composite facade elements for refurbishment N2 - The aim of this study was to develop a lightweight composite façade element for refurbishment of existing façades. It was crucial to minimize the thermal bridges and to undercut the thermal requirement of the system existing façade new element. The awareness of the environmental impact of the building sector is increasing. In this context, ultra-high performance concrete (UHPC) materials are shown to be promising alternatives with advantages such as lower embodied energy and reduced environmental impact. Predictions suggest that UHPC composite elements for building envelopes could have other benefits such as an increased service life, optimized use of building area due to thinner elements and minimized maintenance due to the absence of reinforcement or use of non-corrosive reinforcing materials such as carbon fibers. In this framework, composite elements have been developed combining an autoclaved aerated concrete insulation layer with an external UHPC supporting layer. The results show that the lightweight composite element has a good performance in term of thermal transmittance and minimization of thermal bridges. T2 - XIV DBMC - 14th International Conference on Durability of Building Materials and Components CY - Gent, Belgium DA - 29.05.2017 KW - Composite panels KW - Ultra-high performance concrete KW - Autoclaved aerated concrete KW - Hygrothermal behaviour KW - Production technology PY - 2017 SN - 978-2-35158-159-9 VL - PRO 107 SP - 1 EP - 10 PB - RILEM Publications S.A.R.L. AN - OPUS4-40498 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Seneschal-Merz, Karine T1 - Development of durable transparent enamel colors for the manufacture of decorate glass panels N2 - Today glass is broadly used in modern architecture. For applications indoor it is possible to produce decor glass by using enamel colors and glass painting techniques without any problems. However, this is more limited for applications outdoor. Humidity and environmental pollution attack the surface of the coating and damage it strongly. There are only few colors on the market which are resistant towards acids and bases until now. Additionally, most of those colors are opaque. In order to extend the color palette, chemically resistant colored glasses are being developed which are transparent, relatively low melting and intensively toned even in thin coat thickness. To achieve such ambitious aim, many parameters have to match which act in complex manner. Metal oxides were used to color the glasses. A lead-free glass composition was developed to avoid an exposition of heavy metals to the environment. The glasses were characterized, in particular in terms of their thermal properties, their crystallization behavior and their chemical durability. Different practical applications will be shown. T2 - 91. Glastechnische Tagung CY - Weimar, Germany DA - 29.05.2017 KW - Glass KW - Low melting KW - Chemical durability KW - Coefficient of thermal expantion KW - Weathering KW - Architecture PY - 2017 AN - OPUS4-40501 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Jan P. T1 - Thermografie mit optimierter Anregung für die quantitative Untersuchung von Delaminationen in kohlenstofffaserverstärkten Kunststoffen N2 - Da kohlenstofffaserverstärkte Kunststoffe (CFK) in anspruchsvollen sicherheitsrelevanten Einsatzgebieten wie im Automobilbau und in der Luftfahrt eingesetzt werden, besteht ein zunehmender Bedarf an zerstörungsfreien Prüfmethoden. Ziel ist die Gewährleistung der Sicherheit und Zuverlässigkeit der eingesetzten Bauteile. Aktive Thermografieverfahren ermöglichen die effiziente Prüfung großer Flächen mit hoher Auflösung in wenigen Arbeitsschritten. Ein wichtiges Teilgebiet der Prüfungen ist die Ortung und Charakterisierung von Delaminationen, die sowohl bereits in der Fertigung als auch während der Nutzung eines Bauteils auftreten können, und dessen strukturelle Integrität schwächen. In diesem Beitrag werden CFK-Strukturen mit künstlichen und natürlichen Delaminationen mit Hilfe unterschiedlich zeitlich modulierter Strahlungsquellen experimentell untersucht. Verwendet werden dabei Anregungen mit Blitzlampen und mit frequenzmodulierten Halogenlampen. Mittels Filterfunktionen im Zeit- und Frequenzbereich wird das Kontrast-zu-Rausch-Verhältnis (CNR) der detektierten Fehlstellen optimiert. Verglichen werden anschließend die Nachweisempfindlichkeit, das CNR und die Ortsauflösung der zu charakterisierenden Delaminationen für die unterschiedlichen Anregungs- und Auswertungstechniken. Ergänzt werden die Experimente durch numerische Simulationen des dreidimensionalen Wärmetransportes. T2 - DGZfP Jahrestagung 2017 CY - Koblenz, Germany DA - 22.05.2017 KW - CFRP KW - CFK KW - Lock-In Thermografie KW - Blitz-Thermografie KW - Konstrast-Rausch-Verhältnis PY - 2017 AN - OPUS4-40566 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR ED - Bonse, Jörn ED - Zergioti, I. ED - Delaporte, P. ED - Scarisoreanu, N. T1 - E-MRS 2015 Spring Meeting Symposium CC: "Laser and plasma processing for advanced applications in material science" N2 - This special issue represents the proceedings of the Symposium CC "Laser and plasma processing for advanced applications in material science" held from May 11th to 15th 2015 in the Lille Grand Palais,France, during the annual Spring Meeting of the European MaterialsResearch Society (E-MRS). T2 - E-MRS 2015 Spring Meeting Symposium CC: “Laser and plasma processing for advanced applications in material science” CY - Lille, France DA - 11.05.2015 KW - E-MRS Spring Meeting 2016 KW - Laser processing KW - Plasma processing KW - Advanced applications KW - Material science PY - 2016 UR - http://www.sciencedirect.com/science/journal/01694332/374/supp/C SN - 0169-4332 SN - 1873-5584 VL - 374 SP - 1 EP - 410 PB - Elsevier B.V. CY - Amsterdam AN - OPUS4-40567 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Caricato, A.P. A1 - Focsa, C. A1 - Krüger, Jörg A1 - Palla Papavlu, A. T1 - European materials research society spring meeting 2016 symposium "Laser - materials interactions for tailoring future's applications" Preface N2 - This Conference Proceedings volume contains a selection of the contributions presented in Symposium C “Laser-material interactions for tailoring future applications” organized during the annual Spring Meeting of the European Materials Research Society (E-MRS) held from May 2nd to 6th 2016 in the Lille Grand Palais, France. T2 - EMRS Spring Meeting 2016, Symposium "“Laser-material interactions for tailoring future applications” CY - Lille, France DA - 02.05.2016 KW - European Materials Research Society (E-MRS) KW - Laser-material interactions KW - Spring Meeting 2016 PY - 2017 DO - https://doi.org/10.1016/j.apsusc.2017.04.089 SN - 0169-4332 SN - 1873-5584 VL - 418 IS - Part B SP - 419 EP - 419 PB - Elsevier B.V. AN - OPUS4-40570 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hönig, Gerald A1 - Westerkamp, S. A1 - Hoffmann, A. A1 - Callsen, G. T1 - Shielding electrostatic fields in polar semiconductor nanostructures N2 - Polar semiconductor materials enable a variety of classic and quantum-light sources, which are optimized continuously. However, one key problem—the inherent electric crystal polarization of such materials—remains unsolved and deteriorates the radiative exciton decay rate. We suggest a sequence of reverse interfaces to compensate these polarization effects, while the polar, natural crystal growth direction is maintained. Former research approaches, like growth on less-polar crystal planes or even the stabilization of unnatural phases, never reached industrial maturity. In contrast, our concept provides a way for the development of ultrafast devices based on established growth processes for polar materials, while the electric potential landscape becomes adjustable. KW - Piezopolarisation KW - Spontane Polarisation KW - Halbleiterphysik KW - Nanophysik KW - Optoelektronik PY - 2017 DO - https://doi.org/10.1103/PhysRevApplied.7.024004 SN - 2331-7019 VL - 7 IS - 2 SP - 024004-1 EP - 024004-12 PB - American Physical Society CY - College Park, MD 20740-3844 AN - OPUS4-39125 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kalinka, Gerhard A1 - ElAbshihy, K. T1 - Circumventing boundary effects while characterizing epoxy/copper interphases using nanoindentation N2 - Characterization of the size and mechanical properties of interphases is essential when designing multicomponent materials. When nanoindentation is used to investigate the size and mechanical properties of an interphase, a common challenge is that the indenter or the stress zone formed around it are often restricted by the reinforcement, making it difficult to distinguish the mechanical property variations caused by the interphase itself from those caused by the boundary effect. In this work, a testing system was developed that allows determining the indent affected zone and accounting for it in the interphase measurements of an epoxy/Cu system. Using finite element analysis, we confirmed the validity of the proposed system. Nanoindentation was used to investigate the Interphase between copper and two different epoxy systems; amine-cured and anhydride-cured. Nanoindentation results showed that a copper layer that is only 10 nm thick still exhibits a constriction effect on the indentations in its vicinity. The amine-cured epoxy did not show any sign of interphase existence using the introduced method. However, a soft interphase with a thickness of ~1.7 μm was measured on theanhydride-cured epoxy. Furthermore, we show that the proposed system can be used to determine the interphase thickness as well as its relative mechanical properties regardless of the indentation depth. This system can be further used for investigating other polymer/metal interphases to better understand the factors influencing them, thus helping engineer the interphase size and properties to enhance composite performance. KW - Interphase KW - Polymer-metal KW - Epoxy KW - Copper KW - Composites KW - Nanoindentation PY - 2017 DO - https://doi.org/10.1080/09276440.2017.1286878 SN - 0927-6440 SN - 1568-5543 VL - 24 IS - 9 SP - 833 EP - 848 PB - Taylor & Francis CY - UK AN - OPUS4-39128 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Tschirschwitz, Rico T1 - Entwicklung von Bestimmungsverfahren für Explosionskenngrößen von Gasen und Dämpfen für nichtatmosphärische Bedingungen N2 - Explosionskenngrößen bilden die Grundlage für die Bewertung von Explosionsrisiken und für die Auslegung von Explosionsschutzmaßnahmen. Typische Kenngrößen für Gase und Dämpfe sind Explosionsgrenzen, Sauerstoffgrenzkonzentration (SGK), maximaler Explosionsdruck und maximaler zeitlicher Explosionsdruckanstieg sowie die Zündtemperatur. Explosionskenngrößen sind von der Bestimmungsmethode (z. B. Zündgefäß, Zündquelle, Kriterium für die Entzündung), den Umgebungsbedingungen (z. B. Druck, Temperatur) und dem Oxidator abhängig. Für sicherheitstechnische Betrachtungen im Explosionsschutz müssen die Kenngrößen zuverlässig und vergleichbar sein. Um die Abhängigkeit vom Bestimmungsverfahren zu minimieren, sind diese genormt. Derzeit sind die bestehenden Normen fast ausschließlich für atmosphärische Bedingungen ausgelegt. Viele Prozesse in der chemischen Industrie werden jedoch unter nichtatmosphärischen Bedingungen (erhöhte Drücke, erhöhte Temperaturen, von Luft abweichende Oxidatoren) durchgeführt. Dadurch ergibt sich das Erfordernis, Explosionskenngrößen auch unter nichtatmosphärischen Bedingungen zu bestimmen. Vielfach werden bereits Explosionskenngrößen unter nichtatmosphärischen Bedingungen gemessen. Aufgrund der unterschiedlichen Bestimmungsverfahren sind die Ergebnisse nur bedingt vergleichbar. Im Rahmen der vorliegenden Arbeit wurden apparative Einflussparameter unter nichtatmosphärischen Bedingungen untersucht, mit dem Ziel, normungsreife Bestimmungsverfahren für Explosionskenngrößen unter nichtatmosphärischen Bedingungen zu entwickeln. Für Verfahren zur Bestimmung der Grenzen des Explosionsbereiches (Explosionsgrenzen, SGK) wurden Untersuchungen hinsichtlich der Mindestgröße des Zündgefäßes, geeigneter Zündkriterien und geeigneter Zündquellen durchgeführt. Aus Sicherheitsgründen sollten gerade bei hohen Anfangsdrücken möglichst kleine geschlossene Zündgefäße verwendet werden. Daher wurde das druckabhängige Mindestvolumen bis zu einem Anfangsdruck von p0 = 50 bar bestimmt. Die Ergebnisse zeigen, dass bei atmosphärischen Bedingungen Gefäße mit einem Volumen V ≥ 11 dm³ verwendet werden müssen, um den Einfluss auf die ermittelten Werte zu minimieren. Bei einem Anstieg des Anfangsdrucks verringert sich das notwendige Gefäßvolumen. Beispielsweise kann bei p0 ≥ 50 bar ein Gefäß mit einem Volumen V = 1 dm³ verwendet werden. Als Kriterium für eine Entzündung werden häufig visuelle Zündkriterien oder Druckschwellenkriterien verwendet. In detaillierten Untersuchungen wurden visuelle Kriterien, Druckkriterien und Temperaturkriterien für sieben Brenngase bis zu einem Ausgangsdruck von p0 = 20 bar miteinander verglichen. Das zuverlässigste Kriterium für eine Entzündung unter nichtatmosphärischen Bedingungen ist eine Kombination aus einem Druckschwellenkriterium von pex/p0 ≥ 1,02 oder einem Temperaturschwellenkriterium von ΔT ≥ 100 K. In den bisher genormten Bestimmungsverfahren für atmosphärische Bedingungen sind verschiedene Zünder beschrieben. Auch unter nichtatmosphärischen Bedingungen muss der Eintrag der Zündenergie zuverlässig, definiert und reproduzierbar erfolgen. Es wurde der Einfluss von Druck, Gemischzusammensetzung und konstruktiven Parametern (z. B. Elektrodenabstand) auf den Zündvorgang der Zündquellen explodierender Draht, Funkenzünder und Gleitfunkenzünder untersucht. Für die Analyse des Zündvorganges wurde ein optisches Verfahren entwickelt. Weiterhin wurden die Zünder kalorimetrisch hinsichtlich ihres realen Energieeintrages verglichen. Unter nichtatmosphärischen Bedingungen eignet sich ein explodierender Draht mit einem Drahthalbwellenzündgerät (bis p = 100 bar) oder ein Gleitfunkenzünder (bis p = 10 bar). Neben Druck und Temperatur werden Explosionskenngrößen vor allem durch den verwendeten Oxidator beeinflusst. Bisher sind kaum Werte für die Explosionsbereiche von Brenngas/Inertgas/Sauerstoff-Gemischen bei hohen Anfangsdrücken vorhanden. Daher wurden die Explosionsbereiche für die ternären Gemische CH4/N2/O2 und C2H4/N2/O2 bis zu einem Anfangsdruck von p0 = 50 bar bestimmt. Gerade in sauerstoffreichen Gemischen können Reaktionen derart schnell ablaufen, dass die Bestimmung der Explosionskenngrößen maximaler Explosionsdruck und maximaler zeitlicher Explosionsdruckanstieg nicht möglich ist. Daher wurden Untersuchungen in binären Brenngas/Sauerstoff-Gemischen bei erhöhten Ausgangsdrücken mit verschiedenen Druckmesssystemen durchgeführt. In Gemischen mit langsameren Reaktionen sind für die Druck-Zeit-Messung piezoresistive Druckaufnehmer besser geeignet. Für die Messungen bei schnelleren Reaktionen, weiter im Explosionsbereich, eignen sich eher piezoelektrische Druckaufnehmer. Damit die Druck-Zeit-Signale dieser sehr schnellen Reaktionen ausgewertet werden können, kann eine Glättung erforderlich sein. Die Messsignale wurden mit unterschiedlichen Verfahren geglättet. Die besten Ergebnisse, hinsichtlich der Genauigkeit und der Größe des Auswertebereiches, wurden mit einem Programm zu Berechnung der Verbrennungsgeschwindigkeit mittels physikalischer Modelle erzielt. Mit der Glättungsmethode dieses Verfahrens ist es möglich auch sehr schnelle Druckanstiege in sauerstoffreichen Gemischen auszuwerten. Resultierend aus den Ergebnissen der Untersuchungen sind Empfehlungen für zwei Bestimmungsverfahren zur Messung der Explosionsgrenzen und SGK sowie des maximalen Explosionsdrucks und des maximalen zeitlichen Explosionsdruckanstieges unter nichtatmosphärischen Bedingungen erarbeitet worden. KW - Sicherheitstechnische Kenngrößen KW - Explosionsgrenzen KW - Zündkriterium KW - Nichtatmosphärische Bedingungen KW - Bestimmungsverfahren PY - 2015 UR - https://nbn-resolving.org/urn:nbn:de:gbv:ma9:1-6908 SP - 1 EP - 183 PB - Otto-von-Guericke-Universität CY - Magdeburg AN - OPUS4-39131 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 46, Heft 4 T3 - Amts- und Mitteilungsblatt der BAM - 4/2016 PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-388705 SN - 0340-7551 VL - 46 IS - 4 SP - 343 EP - 472 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-38870 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zerbst, Uwe T1 - Schadensentwicklung und Schadenstoleranz von SLM-gefertigten Werkstoffen und Bauteilen N2 - Unterschiedliche Werkstoffeigenschaften reagieren auf jeweils spezifische Weise auf Gittertyp, Gefüge und Defekte. Für die schadenstolerante Betrachtung von Werkstoff und Bauteil ist das Verständnis dieser Zusammenhänge essentiell. Der Beitrag gibt mit Hinblick auf additiv gefertigte metallische Bauteile(Selective Laser Melting) einen kurzen, keineswegs vollständigen Überblick über Faktoren, die die Steifigkeit, Festigkeit, Duktilität, Zähigkeit, Ermüdungsrissausbreitung und Schwingfestigkeit beeinflussen. Es wird aufgezeigt, wie die bruchmechanische Betrachtung zur Quantifizierung der Zusammenhänge beitragen kann T2 - DVM - AK "Additiv gefertigte Bauteile und Strukturen" CY - Berlin, Germany DA - 02.11.2016 KW - Selective Laser Melting (SLM) KW - Werkstoffeigenschaften KW - Schadenstoleranz KW - Bruchmechanik PY - 2016 AN - OPUS4-38873 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wäsche, Rolf A1 - Woydt, Mathias T1 - Tribological characterization of niobium carbide with different binder materials N2 - Wear of Niobium carbide with nickel binder has been experimentally characterized under dry, oscillating sliding conditions against steel and a-alumina up to 600°C. T2 - National Tribology Conference/NTC-2016 CY - Varanasi, India DA - 08.12.2016 KW - Niobium carbide KW - Wear resistance KW - Binder PY - 2016 SP - 1 EP - 2 AN - OPUS4-38879 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ewert, Uwe T1 - Progress in digital industrial radiology - Part 1: Radiographic techniques-film replacement and backscatter imaging N2 - Similar to the success story of digital photography a major upheaval has been observed in digital industrial radiology. This paper is split into 3 parts: Part 1: Film Replacement and Backscatter Imaging: Computed radiography with phosphor imaging plates substitutes film applications. Digital Detector Arrays enable an extraordinary increase of contrast sensitivity in comparison to film radiography. The increased sensitivity of digital detectors enables the efficient usage for dimensional measurements and functionality tests substituting manual maintenance. The digital measurement of wall thickness and corrosion status is state of the art in petrochemical industry. Photon counting and energy discriminating detectors are applied up to 300 Kv provide increased thickness dynamic and material discrimination by synchronously acquisition of images of the high and low energy part of the spectrum. X-ray back scatter techniques have been applied in safety and security relevant applications with single sided access of source and detector. First inspections of CFRP in aerospace industry were successfully conducted with newly designed back scatter cameras. Numeric modeling is used to design X-Ray optics and inspection scenarios as well as conducting RT training. Part 2: Computed tomography (CT) Part 3: Micro Radiography and Micro CT. KW - Digital radiography KW - Computed tomography KW - Laminography KW - Imaging plates KW - Digital detector arrays KW - Photon counting detectors KW - Back scatter KW - Numeric modelling KW - CFRP KW - Welding KW - Corrosion PY - 2016 VL - 1-2 SP - 37 EP - 43 AN - OPUS4-39163 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhou, Peng A1 - Ogle, Kevin A1 - Erning, Johann Wilhelm A1 - Hutchinson, Michael John A1 - Scully, John T1 - An in situ kinetic study of brass dezincification and corrosion N2 - The kinetics of the anodic dissolution of brass (CuZn42 and CuZn21Si3P) in synthetic tap water were investigated by atomic emission spectroelectrochemistry. Elemental Cu and Zn dissolution rates were measured in situ and in real time during galvanostatic dissolution. A complete mass/charge balance for the system yielded, as a function of applied current and a function of time, the quantity of Cu in the dezincification layer and the quantity of Cu and Zn in the oxide layer. In this way, a complete kinetic characterization of the fundamental chemical processes occurring during dezincification was realized for the first time. The oxide layer was composed primarily of Cu2O as indicated by grazing incidence XRD and Raman analysis. The soluble Cu oxidation product was determined to be Cu(II) by a mass/charge balance. Zn was oxidized to soluble Zn(II) leaving behind a trivial amount of solid Zn corrosion product on the surface. The kinetic analysis depicts a two-stage dissolution process of dezincification: a first stage of a rapid growth of the dezincified layer and a second stage where the growth of dezincified layer was much slower. The Cu2O layer grows continually during the exposure. KW - Dezincification KW - Spectroelectrochemistry KW - Brass PY - 2017 DO - https://doi.org/10.1016/j.electacta.2017.01.078 SN - 0013-4686 SN - 1873-3859 VL - 229 SP - 141 EP - 154 PB - Elsevier AN - OPUS4-39164 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yilmaz, M. A1 - Wollschläger, Nicole A1 - Esfahani, M. N. A1 - Österle, Werner A1 - Leblebici, Y. A1 - Alaca, B. E. T1 - Superplastic behavior of silica nanowires obtained by direct patterning of silsesquioxane-based precursors N2 - Silica nanowires spanning 10 μm-deep trenches are fabricated from different types of silsesquioxane-based precursors by direct e-beam patterning on silicon followed by release through deep reactive ion etching. Nanowire aspect ratios as large as 150 are achieved with a critical dimension of about 50 nm and nearly rectangular cross-sections. In situ bending tests are carried out inside a scanning electron microscope, where the etch depth of 10 mm provides sufficient space for deformation. Silica NWs are indeed observed to exhibit superplastic behavior without fracture with deflections reaching the full etch depth, about two orders of magnitude larger than the nanowire thickness. A large-deformation elastic bending model is utilized for predicting the deviation from the elastic behavior. The results of forty different tests indicate a critical stress level of 0.1–0.4 GPa for the onset of plasticity. The study hints at the possibility of fabricating silica nanowires in a monolithic Fashion through direct e-beam patterning of silsesquioxane-based resins. The fabrication technology is compatible with semiconductor manufacturing and provides silica nanowires with a very good structural integrity. KW - Silica nanowires KW - HSQ KW - Superplasticity KW - In situ bending tests PY - 2017 DO - https://doi.org/10.1088/1361-6528/aa5b80 SN - 0957-4484 SN - 1361-6528 VL - 28 IS - 11 SP - Article 115302, 1 EP - 10 AN - OPUS4-39166 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krüger, Jörg T1 - Ultrakurzpulslaseraktivitäten an der Bundesanstalt für Materialforschung und -prüfung N2 - Der Vortrag gibt einen Überblick zu aktuellen Projektaktivitäten im BAM-Fachbereich 6.4 Technologien mit Nanowerkstoffen. Der Einsatz von Femtosekunden-Laserpulsen zur Mikro- und Nanostrukturierung, für Prozessschritte in der Photovoltaik und zur Reinigung und Dekontamination von Oberflächen wird beschrieben. Darüber hinaus werden Laser-Zerstörschwellenmessungen erläutert. T2 - IFSW-Kolloquium CY - Universität Stuttgart, Stuttgart, Germany DA - 15.02.2017 KW - Ultrakurze Laserpulse KW - Femtosekundenlaser KW - Laser-Materialbearbeitung KW - Laserreinigung PY - 2017 AN - OPUS4-39170 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pavlovic, Mato T1 - Determining probability of detection curves using experimental data and simulation N2 - Nondestructive testing (NDT) is routinely used in the nuclear, rail, aerospace and automotive industries to search for flaws in components. A signal from the flaw, recorded by the NDT device, will vary from measurement to measurement. The sources of this innate signal variation can be categorized into intrinsic, human and application factors. This variation, especially when searching for flaws that are at the limits of the NDT detection capabilities, can result in a failure to detect a flaw. If the inspected components are safety critical, the capability of NDT system to find flaws must be determined in order to avoid the catastrophic consequences of a missed flaw. The NDT system capability to detect flaws is expressed in terms of reliability. The probability of detection (POD) curve is a widespread tool to quantify the reliability of NDT. The POD is determined by series of experiments on specimens containing a range of flaws with known characteristics. The production of a sufficient number of these flaws is time consuming and expensive. In this paper, a multi-parameter POD model that uses both simulation and experimental measurements to calculate the POD curves will be presented. Simulation is used to assess the intrinsic capability of the NDT system and the variability in the system is estimated from experimental measurements. The POD calculated with the multi-parameter model is more comprehensive than the one calculated with the traditional model and the number of costly experiments needed is reduced. T2 - InnoTesting Conference 2017 CY - Wildau, Germany DA - 23.02.2017 KW - POD KW - Probability of detection KW - Reliability KW - Ultrasonics KW - Nuclear KW - Railway PY - 2017 AN - OPUS4-39280 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Meinel, Dietmar A1 - Willer, F. ED - Fitzenreiter, M. ED - Willer, F. ED - Auenmüller, J. T1 - Röntgen-Mikro-Computertomographie (µCT) - Virtuelle Freilegung innenliegender Strukturen N2 - Im Frühjahr 1969 wurde bei Ausgrabungen der Universität Bonn unter Leitung von Elmar Edel auf der Qubbet el-Hawa ein außergewöhnliches Depot mit Materialien einer antiken Gusswerkstatt gefunden. Im Zuge der Fundteilung gelangten die meisten Stücke des Konvolutes in das Ägyptische Museum der Universität Bonn und werden dort aufbewahrt. Die Deponierung des für die Forschung zur antiken Metallurgie bisher einzigartigen Konvoluts geschah im Zuge der Nachnutzung von Grabanlagen aus dem Alten Reich (um 2100 v. u. Z.) in der ägyptischen Spätzeit (um 550 – 400 v. u. Z.). Das Depot enthält Objekte, die alle Fertigungsstufen von Metallgegenständen im Wachsausschmelzverfahren dokumentieren. Es wurden Stücke von Rohwachs sowie Wachsmodelle und die zu deren Herstellung genutzten Negativformen gefunden. Weiterhin enthielt es vollständige Gussformen, die in einem aufwendigen Mehrschalenverfahren hergestellt wurden und teilweise bereits für den Guss ausgebrannt worden sind. Schließlich zählen einige Metallfiguren sowie weitere figürliche Objekte zum Konvolut, die alle in den Bereich einer kunsthandwerklichen Werkstatt deuten. Eine Besonderheit stellen zudem Gussformen dar, in denen Fragmente von Metallfiguren zur Reparatur im Überfangguss vorbereitet waren. Das Depot wurde in der Gesamtpublikation der Bonner Grabungen bisher nur summarisch vorgestellt. 2014/15 initiierten die Abteilung Ägyptologie der Universität Bonn und das LVR-LandesMuseum Bonn unter Ludwig D. Morenz und Michael Schmauder ein gemeinsames und von der Fritz-Thyssen-Stiftung gefördertes Forschungsprojekt, das von Martin Fitzenreiter, Johannes Auenmüller und Frank Willer geleitet wurde. In Kooperation mit Dietmar Meinel (Bundesanstalt für Materialforschung und -prüfung Berlin / BAM, Fachbereich 8.5 Mikro-ZfP), Roland Schwab (Curt-Engelhorn-Zentrum Archäometrie gGmbH, Mannheim), Gerwulf Schneider (FU Berlin, Exzellenzcluster TOPOI), Ursula Baumer und Patrick Dietemann (beide Doerner-Institut / München), Thorsten Geisler-Wierwille (Steinmann Institut für Geologie, Mineralogie und Paläontologie der Universität Bonn) sowie Ursula Tegtmeier (Labor für Archäobotanik der Universität Köln) wurden die Objekte des Konvolutes eingehend und mit zeitgemäßen Verfahren untersucht. Die Ergebnisse dieses Forschungsprojekts werden in dieser Publikation vorgelegt. KW - Mikro-CT KW - Bronzeguss KW - Digitale Bildverarbeitung PY - 2016 SN - 978-3-86893-225-6 SP - 82 EP - 117 PB - EB-Verlag CY - Berlin AN - OPUS4-39208 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meinel, Dietmar T1 - Computertomographie in der BAM N2 - Überblicksvortrag über die Aktivitäten des FB 8.5 im Bereich der industriellen Computertomographie T2 - 6. Geo-CT / Imaging Workshop CY - Institut für Geowissenschaften, Jena, Germany DA - 10.11.2016 KW - Mikro-CT KW - Synchrotron CT KW - In-situ 3D-CT PY - 2016 AN - OPUS4-39209 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - Laser-induzierte periodische Oberflächenstrukturen N2 - Der Vortrag gibt einen Überblick zu aktuellen Projekt- und Publikationsaktivitäten im BAM-Fachbereich 6.4 Technologien mit Nanowerkstoffen zum Thema “Laser-induzierte periodische Oberflächenstrukturen”. Die Herstellung solcher Mikro- und Nanostrukturen mittels ultrakurzer Laserpulse wird beschrieben, wodurch optische, chemische, mechanische oder biologische Oberflächenfunktionalsierungen vorgenommen werden können. Beispiele aus den Bereichen der Farbwirkung, der Benetzbarkeit mit Flüssigkeiten und der Reibungs- und Verschleissminderung werden erläutert. T2 - IFSW-Kolloquium CY - Universität Stuttgart, Stuttgart, Germany DA - 15.02.2017 KW - Femtosekundenlaser KW - Laser-Materialbearbeitung KW - Oberflächenfunktionalisierung KW - Nanostrukturen PY - 2017 AN - OPUS4-39215 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dittrich, Matthias A1 - Meixner, Matthias A1 - Schumacher, Gerhard T1 - Texture formation in amorphous Al86Ni6Y4.5La1.5Co2 splats by thermal and mechanical treatment N2 - The crystallization behavior of amorphous Al86Ni6Y4.5La1.5Co2 splats was analyzed by differential scanning calorimetry (DSC) and X-ray diffraction (XRD). Rietveld refinement was used to analyze the preferred orientation of fcc aluminum nanocrystals in the residual amorphous matrix after annealing. Fiber textures in [200] and [220] directions were found after heating to 360 C. The influence of cold rolling on the preferred crystal orientation was studied as a function of the thickness reduction of the specimen. It was found that cold rolling significantly increases the (220) texture, while the (200) texture remains unchanged. Based on the experimental results the formation of (220) and (200) texture during the crystallization of the amorphous splats was ascribed to two different processes, internal stresses induced during splat formation or cold-rolling. KW - Aluminum alloy KW - Metallic glass KW - Al-TM-RE KW - Crystallization KW - Cold rolling KW - Texture PY - 2016 DO - https://doi.org/10.1016/j.intermet.2016.04.008 SN - 0966-9795 SN - 1879-0216 VL - 74 SP - 46 EP - 52 PB - ELSEVIER AN - OPUS4-39268 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Léonard, Fabien T1 - CT for additive manufacturing process characterisation: assessment of melt strategies on defect population N2 - Selective Electron Beam Melting (SEBM) is a promising powder bed Additive Manufacturing (AM) technique for near net-shape manufacturing of high-value titanium components. However, as with every emerging technique, the manufacturing processes can still be greatly improved and optimised. In particular, the links between AM settings and the resulting sample porosity is of great interest, as the fatigue life of SEBM parts is currently dominated by the presence of porosity. In this study, the size, volume fraction, and spatial distribution of the pores in model samples have been characterised in 3D, using X-ray Computed Tomography (CT), and correlated to the SEBM process variables. A strong relationship was found with the different beam strategies used to contour, and infill by hatching, a part section. The majority of pores were found to be small spherical gas pores, concentrated in the infill hatched region. Rarer irregular shaped pores were mostly located in the contour region and have been attributed to a lack of fusion between powder particles. T2 - Conference on Industrial Computed Tomography iCT2016 CY - Wels, Austria DA - 09.02.2016 KW - Titanium KW - Additive Manufacture KW - Selective Electron Beam Melting KW - Pores KW - Defects KW - X-ray Computed Tomography PY - 2016 AN - OPUS4-39186 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - Applications of laser-induced periodic surface structures (LIPSS) N2 - Laser-induced periodic surface structures (LIPSS, ripples) are a universal phenomenon that can be observed on almost any material after the irradiation by linearly polarized laser beams, particularly when using ultrashort laser pulses with durations in the picosecond to femtosecond range. During the past few years significantly increasing research activities have been reported in the field of LIPSS, since their generation in a single-step process provides a simple way of nanostructuring and surface functionalization towards the control of optical, mechanical or chemical properties. In this contribution current applications of LIPSS are reviewed, including the colorization of technical surfaces, the control of surface wetting, the mimicry of the natural texture of animal integuments, the tailoring of surface colonization by bacterial biofilms, and the improvement of the tribological performance of nanostructured metal surfaces. T2 - SPIE Photonics West Conference, Symposium "Laser-Based Micro- and Nanoprocessing XI" CY - San Francisco, USA DA - 28.01.2017 KW - Laser-induced periodic surface structures KW - Surface functionalization KW - Femtosecond laser PY - 2017 AN - OPUS4-39216 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reinemann, Steffi T1 - Optimierung industrieller Korundschleifprozesse zur Sicherstellung der Korrosionsbeständigkeit nichtrostender Stähle N2 - In dem Vortrag wird das AiF-Vorhaben 18823 N/1 vorgestellt und erste Ergebnisse zum Einfluss von Schleifprozessen auf die Korrosionsbeständigkeit nichtrostender Stähle werden als Diskussionsgrundlagen für einen Schleifworkshop präsentiert. T2 - Jahrestagung 2017 der Forschungsgemeinschaft Schleiftechnik e.V. CY - Würzburg, Germany DA - 08.03.2016 KW - Korrosion KW - Corrosion KW - Korundschleifen KW - Corundum grinding KW - Nichtrostende Stähle KW - Stainless steels PY - 2017 AN - OPUS4-39317 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pulikowski, D. A1 - Lackner, F. A1 - Scheuerlein, C. A1 - Meinel, Dietmar A1 - Savary, F. A1 - Tommasini, D. A1 - Pajor, M. T1 - Testing mechanical behavior of Nb3Sn Rutherford cable during coil winding N2 - In the framework of the development of high field magnets made of Nb3Sn superconductor for projects like HL-LHC and FCC studies, it is needed to refine the understanding of the coil winding process and its impact on the overall mechanical behavior of the conductor. For this purpose, a new cable winding setup has been developed in order to compare the windability of different Nb3Sn Rutherford cables. In addition, various geometrical cable inspection methods were tested and compared. First experimental results obtained with the new set-up for winding tests are summarized. T2 - 2016 Applied Superconductivity Conference (ASC’16) CY - Denver, Colorado, USA DA - 04.09.2016 KW - Coil winding KW - Rutherford cable KW - X-ray absorption tomography PY - 2017 DO - https://doi.org/10.1109/TASC.2017.2656179 SN - 1051-8223 SN - 1558-2515 VL - 27 IS - 4 SP - 1 EP - 4 PB - IEEE AN - OPUS4-39357 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kabelitz, Anke T1 - Time resolved WAXS studies on the crystallization of Al13 keggin clusters N2 - We report on the in situ investigation of the Al13 sulfate synthesis by WAXS. Al13 sulfates were crystallized by precipitating hydrolyzed aluminum solutions by the addition of sodium sulfate. The measurements were performed using an acoustic levitator. The study provides information about the intermediates during the crystallization process. T2 - Eighth Joint BER II and BESSY II User Meeting CY - Berlin, Germany DA - 07.12.2016 KW - In situ KW - Crystallization KW - WAXS PY - 2016 AN - OPUS4-39365 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kabelitz, Anke T1 - A02: Time-resolved WAXS studies on the crystallization of Al13 keggin clusters N2 - Polynuclear aluminium species (Al13 keggin cluster) find application in different areas like water purification, contaminant transport, and as pilling clays with high specific surface areas, due to their strong binding ability to aggregates and high positive charge. In the present contribution, we report on the in situ investigation of the Al13 sulfate synthesis by synchrotron wide-angle X-ray scattering (WAXS). Al13 cluster were crystallized by precipitating hydrolyzed aluminum solutions by the addition of sodium sulfate. The measurements were performed using a custom-made acoustic levitator as sample holder. The study provides information about the intermediates during the crystallization process. From the data, a mechanism was derived indicating the influence of the crystallization process. T2 - International Symposium of the CRC 1109 CY - Berlin, Germany DA - 19.02.2017 KW - WAXS KW - In situ KW - Crystallization PY - 2017 AN - OPUS4-39367 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yilmaz, M. A1 - Kilinc, Y. A1 - Nadar, G. A1 - Tasdemir, Z. A1 - Wollschläger, Nicole A1 - Österle, Werner A1 - Leblebici, Y. A1 - Alaca, B. E. T1 - Top-down technique for scaling to nano in silicon MEMS N2 - Nanoscale building blocks impart added functionalities to microelectromechanical systems (MEMS). The integration of silicon nanowires with MEMS-based sensors leading to miniaturization with improved sensitivity and higher noise immunity is one example highlighting the advantages of this multiscale approach. The accelerated pace of research in this area gives rise to an urgent need for batch-compatible solutions for scaling to nano. To address this challenge, a monolithic fabrication approach of silicon nanowires with 10-lm-thick silicon-on-insulator (SOI) MEMS is developed in this work. A two-step Si etching approach is adopted, where the first step creates a shallow surface protrusion and the second step releases it in the form of a nanowire. It is during this second deep etching step that MEMS—with at least a 2-order-of-magnitude scale difference - is formed as well. The technique provides a pathway for preserving the lithographic resolution and transforming it into a very high mechanical precision in the assembly of micro- and nanoscales with an extreme topography. Validation of the success of integration is carried out via in situ actuation of MEMS inside an electron microscope loading the nanowire up to its fracture. The technique yields nanowires on the top surface of MEMS, thereby providing ease of access for the purposes of carrying out surface processes such as doping and contact formation as well as in situ observation. As the first study demonstrating such monolithic integration in thick SOI, the work presents a pathway for scaling down to nano for future MEMS combining multiple scales. KW - Nanowires KW - Silicon KW - Top-down KW - MEMS PY - 2017 DO - https://doi.org/10.1116/1.4978047 SN - 1071-1023 VL - 35 IS - 2 SP - 022001-1 EP - 022001-7 PB - America Vacuum Society AN - OPUS4-39370 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Müller, Jan P. A1 - Götschel, S. A1 - Maierhofer, Christiane A1 - Weiser, M. T1 - Determining the Material Parameters for the Reconstruction of Defects in Carbon Fiber Reinforced Polymers from Data Measured by Flash Thermography N2 - Flash thermography is a fast and reliable non-destructive testing method for the investigation of defects in carbon fiber reinforced polymer (CFRP) materials. In this paper numerical simulations of transient thermography data are presented, calculated for a quasi-isotropic flat bottom hole sample. They are compared to experimental data. These simulations are one important step towards the quantitative reconstruction of a flaw by assessing thermographic data. The applied numerical model is based on the finite-element method, extended by a semi-analytical treatment of the boundary of the sample, which is heated by the flash light. A crucial part for a reliable numerical model is the prior determination of the material parameters of the specimen as well as of the experimental parameters of the set-up. The material parameters in plane and in depth diffusivity are measured using laser line excitation. In addition, the absorption and heat transfer process of the first layers is investigated using an IR microscopic lens. The performance of the two distinct components of CFRP during heating – epoxy resin and carbon fibers – is examined. Finally, the material parameters are optimized by variation and comparison of the simulation results to the experimental data. The optimized parameters are compared to the measured ones and further methods to ensure precise material parameter measurements are discussed. T2 - 43rd Review of Progress in Quantitative Nondestructive Evaluation CY - Atlanta, GA, USA DA - 17.07.2016 KW - Aktive Thermografie KW - Thermische Diffusivität KW - Zerstörungsfreie Prüfung KW - Kohlenstofffaserverstärkter Kunststoff KW - CFK KW - Active thermography KW - Thermal diffusivity KW - Non-Destructive testing KW - Carbon fiber reinforced polymer KW - CFRP PY - 2017 SN - 978-0-7354-1474-7 DO - https://doi.org/10.1063/1.4974671 SN - 0094-243X VL - 1806 IS - 1 SP - UNSP 100006-1 EP - 11 PB - AIP Publishing CY - Melville, NY, USA AN - OPUS4-39332 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn A1 - Kirner, Sabrina V. A1 - Höhm, S. A1 - Epperlein, Nadja A1 - Spaltmann, Dirk A1 - Rosenfeld, A. A1 - Krüger, Jörg T1 - Applications of laser-induced periodic surface structures (LIPSS) N2 - Laser-induced periodic surface structures (LIPSS, ripples) are a universal phenomenon that can be observed on almost any material after the irradiation by linearly polarized laser beams, particularly when using ultrashort laser pulses with durations in the picosecond to femtosecond range. During the past few years significantly increasing research activities have been reported in the field of LIPSS, since their generation in a single-step process provides a simple way of nanostructuring and surface functionalization towards the control of optical, mechanical or chemical properties. In this contribution current applications of LIPSS are reviewed, including the colorization of technical surfaces, the control of surface wetting, the tailoring of surface colonization by bacterial biofilms, and the improvement of the tribological performance of nanostructured metal surfaces. T2 - SPIE Photonics West Conference, Laser-based Micro- and Nanoprocessing XI CY - San Francisco, USA DA - 27.01.2017 KW - Laser-induced periodic surface structures (LIPSS) KW - Laser processing KW - Surface functionalization KW - Application PY - 2017 SN - 978-1-5106-0625-8 SN - 978-1-5106-0626-5 DO - https://doi.org/10.1117/12.2250919 SN - 0277-786X SN - 1996-756X VL - 10092 SP - Article UNSP 100920N, 100920N-1 EP - 100920N-9 PB - SPIE CY - Bellingham, USA AN - OPUS4-39305 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Korrosion metallischer Werkstoffe - Grundlagen - N2 - Im Vortrag werden die wesentlichen Grundlagen zum Verständnis der Korrosion metallener Werkstoffe in komprimierter Form vorgestellt. Die Herleitung und Bedeutung von Stromdichte-Potential-Kurven wird ausführlich erläutert und deren praktische Bedeutung für das Verständnis elektrochemischer Zusammenhänge bei der Korrosion herausgestellt. T2 - Fachausbildung KKS: Grundlagenkurs für erdverlegte Anlagen und Stahlbeton CY - Ostfildern, Germany DA - 07.02.2017 KW - Korrosion KW - Elektrochemie KW - Bimetallkorrosion PY - 2017 AN - OPUS4-39314 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krishna, S. K. P. A1 - Puthiyaveetil, N. A1 - Kidangan, R. A1 - Unnikrishnakurup, Sreedhar A1 - Ziegler, Mathias A1 - Myrach, Philipp A1 - Balasubramaniam, Krishnan A1 - Purushothaman, B. T1 - Raw data based image processing algorithm for fast detection of surface breaking cracks N2 - The aim of this work is to illustrate the contribution of signal processing techniques in the field of Non-Destructive Evaluation. A component’s life evaluation is inevitably related to the presence of flaws in it. The detection and characterization of cracks prior to damage is a technologically and economically significant task and is of very importance when it comes to safety-relevant measures. The Laser Thermography is the most effective and advanced thermography method for Non-Destructive Evaluation. High capability for the detection of surface cracks and for the characterization of the geometry of artificial surface flaws in metallic samples of laser thermography is particularly encouraging. This is one of the non- contacting, fast and real time detection method. The presence of a vertical surface breaking crack will disturb the thermal footprint. The data processing method plays vital role in fast detection of the surface and sub-surface cracks. Currently in laser thermographic inspection lacks a compromising data processing algorithm which is necessary for the fast crack detection and also the analysis of data is done as part of post processing. In this work we introduced a raw data based image processing algorithm which results precise, better and fast crack detection. The algorithm we developed gives better results in both experimental and modeling data. By applying this algorithm we carried out a detailed investigation Variation of thermal contrast with crack parameters like depth and width. The algorithm we developed is applied for various surface temperature data from the 2D scanning model and also validated credibility of algorithm with experimental data. T2 - QNDE conference 2016 - Review of progress in quantitative nondestructive evaluation CY - Atlanta, GA, USA DA - 18.07.2016 KW - Crack Detection KW - Laserthermografie KW - Thermografie KW - Risserkennung PY - 2017 SN - 978-0-7354-1474-7 DO - https://doi.org/10.1063/1.4974723 SN - 0094-243X VL - 1806 IS - 1 SP - UNSP 140008, 1 EP - 9 PB - AIP Publishing CY - New York AN - OPUS4-39387 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Genga, R. M. A1 - Cornish, L. A. A1 - Polese, C. A1 - Woydt, Mathias A1 - Janse van Vuuren, A. T1 - Wear investigation of NbC inserts during face-milling of grey cast iron N2 - Tungsten carbide (WC) based cemented carbides have a good combination of hardness, strength and toughness, making them key materials for cutting tool industry. T2 - The 54th Annual Conference CY - Port Elizabeth, South Africa DA - 05.12.2016 KW - Tungsten carbide (WC) KW - Niobium carbide (NbC) KW - Wear KW - Machining PY - 2016 SN - 978-0-620-73767-8 SN - 0250-0418 SP - 1 AN - OPUS4-39388 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fischer, Daniel A1 - Hertwig, Andreas A1 - Beck, Uwe A1 - Lohse, V. A1 - Negendank, D. A1 - Kormunda, M. A1 - Esser, N. T1 - Thin SnOx films for surface plasmon resonance enhanced ellipsometric gas sensing (SPREE) N2 - Background: Gas sensors are very important in several fields like gas monitoring, safety and environmental applications. In this approach, a new gas sensing concept is investigated which combines the powerful adsorption probability of metal oxide conductive sensors (MOS) with an optical ellipsometric readout. This concept Shows promising results to solve the problems of cross sensitivity of the MOS concept. Results: Undoped tin oxide (SnOx) and iron doped tin oxide (Fe:SnOx) thin add-on films were prepared by magnetron sputtering on the top of the actual surface plasmon resonance (SPR) sensing gold layer. The films were tested for their sensitivity to several gas species in the surface plasmon resonance enhanced (SPREE) gas measurement. It was found that the undoped tin oxide (SnOx) shows higher sensitivities to propane (C3H8) then to carbon monoxide (CO). By using Fe:SnOx, this relation is inverted. This behavior was explained by a change of the amount of binding sites for CO in the layer due to this iron doping. For hydrogen (H2) no such relation was found but the sensing ability was identical for both layer materials. This observation was related to a different sensing mechanism for H2 which is driven by the Diffusion into the layer instead of adsorption on the surface. Conclusion: The gas sensing selectivity can be enhanced by tuning the properties of the thin film overcoating. A relation of the binding sites in the doped and undoped SnOx films and the gas sensing abilities for CO and C3H8 was found. This could open the path for optimized gas sensing devices with different coated SPREE sensors. KW - Doped tin oxide KW - Ellipsometry KW - Gas sensing KW - Surface plasmon KW - Resonance KW - Thin films KW - Transparent conductive oxides PY - 2017 DO - https://doi.org/10.3762/bjnano.8.56 SN - 2190-4286 VL - 8 SP - 522 EP - 529 AN - OPUS4-39391 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias T1 - Potentials of niobium carbide (NbC) as cutting tools and for wear protection N2 - The differences between the binary phase diagrams W-C and Nb-C illuminate several parameters for tailoring the properties of NbC. In the region of homogeneity of NbCx, with Nb4C3 and Nb6C5 other Niobium carbide phases occur. Properties, like micro-hardness, hot hardness, sliding wear, elastic modules and toughness can be tailored by the C/Nb Ratio, secondary carbides and the type of binder. Supporting results from different grades with varying C/Nb ratio or binder types will be illuminated. Thus, the NbC system offers to producers a wider parameter window, than WC. T2 - 41st International Conference and Exposition on Advanced Ceramics and Composites CY - Daytona Beach, FL, USA DA - 22.01.2017 KW - Cutting KW - Friction KW - Hard metal KW - Machining KW - Metal matrix composite KW - Niobium carbide KW - Wear PY - 2017 AN - OPUS4-39392 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Spranger, Holger A1 - Beckmann, Jörg T1 - THz – ToF optical layer analysis (OLA) to determine optical properties of dielectric materials N2 - Electromagnetic waves with frequencies between 0.1 and 10 THz are described as THz-radiation (T-ray). The ability to penetrate dielectric materials makes T-rays attractive to reveal discontinuities in polymer and ceramic materials. THz-Time Domain Spectroscopy Systems (THz-TDS) are available on the market today which operates with THz-pulses transmitted and received by optically pumped semiconductor antennas. In THz-TDS the travelling time (ToF) and shape of the pulse is changed if it interacts with the dielectric material and its inherent discontinuities. A tomogram of the object under the test can be reconstructed from time of flight diffraction (ToFD) scans if a synthetic focusing aperture (SAFT) algorithm is applied. The knowledge of the base materials shape and optical properties is essential for a proper reconstruction result. To obtain these properties a model is assumed which describes the device under the test as multilayer structure composed of thin layers with different dielectric characteristics. The Optical Layer Analysis (OLA) is able to fulfill these requirements. A short description why the optical properties are crucial for meaningful SAFT reconstruction results will be given first. Afterwards the OLA will be derived and applied on representative samples to discuss and evaluate ist benefits and limits. T2 - QNDE 2016 CY - Atlanta, GA, USA DA - 17.07.2016 KW - Optical layer analysis KW - THz-TDS KW - Optical properties of dielectric materials KW - THz-ToF PY - 2017 SN - 978-0-7354-1474-7 DO - https://doi.org/10.1063/1.4974707 SN - 0094-243X VL - 1806 IS - 1 SP - UNSP 120002, 1 EP - 7 PB - AIP Publishing AN - OPUS4-39393 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schaupp, Thomas T1 - Einfluss von Schweißprozessparametern auf den Wasserstoffeintrag in Schweißverbindungen aus hochfestem Feinkornbaustahl N2 - Um den wachsenden Anforderungen nach Leichtbau und Ressourceneffizienz im Kran-, Nutzfahrzeug- und Brückenbau gerecht zu werden, kommen in diesen Industriebranchen vermehrt hochfeste Feinkornbaustähle mit Streckgrenzen von mehr als 690 MPa zum Einsatz. Allerdings erfordern diese Stähle bei der schweißtechnischen Verarbeitung äußerste Sorgfalt, weil gerade die Sensibilität gegenüber einer Degradation der mechanischen Eigenschaften, durch den im Lichtbogen aufgenommenen Wasserstoff, mit steigender Festigkeit signifikant zunimmt und zur wasserstoffunterstützten Kaltrissbildung führen kann. In diesem Vortrag werden Ergebnisse vorgestellt, die den Einfluss von Kontaktrohrabstand, Drahtvorschub sowie Schweißspannung auf den Wasserstoffeintrag in Ein- und Mehrlagenschweißungen aus hochfestem Feinkornbaustahl zeigen. Dabei wird der konventionelle Lichtbogen mit dem modernen modifizierten Sprühlichtbogen verglichen. T2 - Sitzung des NA 092-00-05 GA „Gemeinschaftsarbeitsausschuss NAS/NMP: Zerstörungsfreie Prüfung von Schweißverbindungen (DVS AG Q 4/Q 4.1)“ CY - Berlin, Germany DA - 08.03.2017 KW - Wasserstoffkonzentration KW - MAG-Schweißen KW - Hochfester Feinkornbaustahl KW - Schweißparameter PY - 2017 AN - OPUS4-39395 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Becker, Ben T1 - Aging of composite pressure cylinder (COD-AGE) N2 - Subject, Aim and methods within the Project COD-AGE. Test methods and condition monitoring for Composite-cylinders T2 - Follow-up Workshop on statistical safety assessment CY - Berlin, Germany DA - 05.10.2016 KW - Aging KW - Composite cylinder KW - Non destructive testing PY - 2016 AN - OPUS4-39087 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Becker, Ben T1 - Themenfeld Projekt COD-AGE, Alterung von Composite-Druckgefäßen N2 - Vorgehensweise und Ergebnisse aus dem TFP COD-AGE. Alterung von Composite-Druckgefäßen T2 - 3. Workshop Themenfeld Material CY - Berlin, Germany DA - 12.10.2016 KW - Composite-Druckgefäße KW - Zerstörungsfreie Prüfung KW - Zustandsüberwachung PY - 2016 AN - OPUS4-39089 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - John, Sebastian T1 - Lebensdauerabschätzung von Composite-Druckgefäßen / COD-AGE N2 - Ermittlung von Kennwerten und Modelbildung zur Lebensdauerabschätzung von Composite-Druckgefäßen. T2 - 3. Workshop Themenfeld Material CY - Berlin, Germany DA - 12.10.2016 KW - Composite-Druckgefäße KW - Lebensdauer KW - FEM KW - Bruchmechanik PY - 2016 AN - OPUS4-39090 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Alexander T1 - Untersuchung zur Dauerfestigkeitsgrenze in Faserkunststoffverbunden mittels Röntgenrefraktion unter Berücksichtigung des Einflusses bruchmechanischer Eigenschaften des Matrixwerkstoffes N2 - Carbon fiber-reinforced-plastics (CFRP) are already used under high-cycle- (HCF) and very-high-cycle-fatigue (VHCF) at relatively low loads not only in aerospace industry, but also in other growing markets like especially wind energy and increasingly also automotive industry. While the static strength of CFRP is satisfyingly predictable by means of layerwise-strenght-analysis and material data from single layers, it is more and more uncertain to predict residual strength or lifetime as the design lifetime increases. Previous studies showed that local minor cracks and inter-fiber-fracture (IFF) originate long before total failure of single layers. Reliable fatigue estimation for fiber-reinforced-plastics is not available at present. Subsequently safety-related primary structures made out of FRP are over dimensioned. It is possible to detect the change of inner surface in a specimen by means of X-Ray-Refractography. This includes voids, intact fiber-matrix-interfaces as well as defective ones, cracks and all interfaces in plane with the X-Ray-beam. As the crack-density (including IFF) increases, the inner surface of the material correspondingly increases. The borderline where even at high cycles no early cracks were detected was identified for selected laminates out of woven and non-crimped fabric with epoxy-matrix. When no micro-cracks were detected up to 106 cycles, the specimens also lasted in the VHCF-regime. Furthermore for the epoxy resin LY556 in combination with carbon fiber it was distinguished that at a load minor to 50% IFF-load level, no micro cracks were detected and consequently the VHCF-endurance reached. The integration of the set-up small-sized testing machine into the X-Ray buildup in order to achieve in-situ non-destructive detection of the crack initiation while loading the specimens (CFRP and GFRP- woven fabric and non-crimped-fabric) at the same time will increase the performance of the studies. In earlier investigations at BAM it was shown, that the matrix has a strong influence on the micro-crack formation and finally on the total lifetime. In order to determine the influence of the matrix properties on the boarderline to infinite life, research is done on laminates while replacing the epoxy-based matrix with an equivalent one with different fracture mechanical properties. With the evolution of early cracks and IFF monitored as well as the influence of the matrix on the crack propagation investigated we are working on an appropriate model to improve lifetime prediction in CFRP. This work is done within the priority program “infinite life” (SPP 1466) funded by Deutsche Forschungsgemeinschaft (DFG). N2 - Faser-Kunststoff Verbunde und insbesondere Kohlenstofffaserverstärkte Kunststoffe werden bereits im Bereich der hohen (HCF) und sehr hohen Lastspielzahlen (VHCF) eingesetzt. Während statische Festigkeiten für diese Materialien bereits gut vorhersagbar sind, gibt es noch keine verlässliche Methode Schwingfestigkeiten zu bestimmen. Vergangene Studien an Faser-Kunststoff Verbunden an der BAM zeigten, dass bei Schwingbelastung Mikrorisse und Zwischenfaserrisse bereits weit vor dem finalen Versagen auftreten. Diese Schäden erhöhen die innere Oberfläche des Materials. Die Änderung der inneren Oberfläche kann mittels der Röntgenrefraktion bestimmt werden. Damit konnte im Rahmen der aktuellen Arbeit eine Lastgrenze ermittelt werden, bei der im untersuchten Lastwechselbereich keine Mikrorisse auftreten. Unter den gegebenen Material- und Versuchsparametern kann damit von einer ermittelten Dauerfestigkeitsgrenze gesprochen werden. T2 - Polymerwissenschaftliches Seminar des Fachgebiets Polymertechnik/-physik, Fakultät III, TU Berlin CY - Berlin, Germany DA - 30.11.2016 KW - X-ray KW - CFRP KW - Faser-Kunststoff Verbunde PY - 2016 AN - OPUS4-38946 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fontana, Patrick T1 - A lime based grouting material for the repair of earthen structures N2 - The repair of earthen structures is not an easy task. Earth as a construction material has comparatively weak mechanical properties. It is also susceptible towards liquid water, were it can lose cohesion very quickly if certain moisture contents are exceeded. Repair concepts of structures built with such materials are therefore challenging. Historical earthen structures often exhibit damages in form of extensive cracking, which may have been caused by static or dynamic loads. Frequently these cracks are insufficiently or inappropriately repaired because of lack of knowledge and / or technology. In particular, the behaviour of crack repair by grouting poses a challenge in earthen materials and demands specific requirements for the grouting mortar, such as low water content, good water retention, low shrinkage. Grouting materials require additional specifications such as compatible strengths and Young’s modulus as well as good adhesion to the earthen substrates. In addition, grouts have to be sufficiently flowable to fill small cracks and voids without segregation or bleeding. Therefore, the rheological behaviour has to be well understood and controlled to gain the desired effects.The repair of cracks in earthen buildings is traditionally done by stuffing manually mortar into the gap. Naturally, this method is only usable for cracks with large widths. Another disadvantage is that cracks going through thicker walls cannot be completely reached by the tools used for stuffing the mortar into the crack. Lime based grouts for earthen materials were usually used for re-attachment of plasters but less for structural reasons.Due to the nature of earthen materials grouts based on formulated or hydraulic lime (according to the definition in EN 459-1) have to meet considerable demands on a variety of properties, which are related to compatibility, durability and in particular to the ability of being injected. The goal of this study was to create a grout, which can be used to re-establish structural continuity in cracked earthen masonry or other massive earth walls (rammed earth and cob) with the focus on grouting cracks. The grout material was based on hydrated lime (calcium hydroxide) with additions of pozzolana and lime stone filler. T2 - 7th International Conference on Building with Earth CY - Weimar, Germany DA - 12.11.2016 KW - Building materials KW - Earthen construction KW - Lime based grout KW - Cracks grouting KW - Rheology KW - Strength KW - Adhesion PY - 2016 AN - OPUS4-38985 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fontana, Patrick T1 - Numerical modelling of rammed earth under different in-plane load conditions N2 - The paper presents a comparison between two different numerical modelling approaches aimed to simulate the in-plain behaviour of rammed earth walls, namely under axial, diagonal and cyclic shearcompression loading. In the first part of the study the mechanical characterisation of wallets tested under uniaxial compression and diagonal compression and walls tested under in-plane cyclic shear-compression loading is presented. The results were used to implement and validate the finite element simulations. The numerical modelling of the rammed earth samples tested is then discussed in the second part. A non-linear constitutive law based on the total strain rotating crack model (TSRCM) was employed as implemented in the DIANA® software [1]. The aim of the numerical analyses presented here is to simulate the behaviour of rammed earth under different inplane loading conditions. For the wallets, tests under static loading both macro- and micro-modelling approaches were considered for the simulation of the experimental tests. For the walls subjected to cyclic loading only the micro-modelling approach was applied for the simulation of the experimental tests. The respective FEM model was calibrated with the experimental results. The rammed earth layers were represented by continuum elements, the contact surfaces between layers by interface elements. This approach allowed assessing the influence of the apparent weakness of the interfaces between layers on the shear behaviour of rammed earth. The goal of the numerical simulation of the cyclic tests was to establish the adequacy of common analytical methods (e. g. used for masonry) applied to the analysis of rammed earth. Rammed earth exhibits brittle characteristics similar to masonry materials and is used in geometrical typologies, such as walls, common in masonry construction. T2 - 7th International Conference on Building with Earth CY - Weimar, Germany DA - 12.11.2016 KW - Building materials KW - Rammed earth KW - In-plane loads KW - Static tests KW - Cyclic tests KW - Finite element analysis PY - 2016 AN - OPUS4-38988 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, U. A1 - Miccoli, Lorenzo A1 - Fontana, Patrick T1 - Ein Kalkeinpressmörtel für die Instandsetzung von Lehmbauten T1 - A lime-based grouting material for the repair of earthen structures N2 - Die Instandsetzung von Lehmbauwerken ist keine einfache Aufgabe. Der Baustoff Lehm hat vergleichsweise schwache mechanische Eigenschaften. Er ist außerdem anfällig gegenüber eindringendem Wasser, wobei er sehr schnell seinen Zusammenhalt verlieren kann, wenn gewisse Feuchtegehalte überschritten werden. Instandsetzungskonzepte für Bauwerke aus solchen Materialien stellen deshalb eine Herausforderung dar. Historische Lehmbauwerke zeigen oft Schäden in Form von starker Rissbildung, die durch statische oder dynamische Lasten hervorgerufen sein kann. Häufig werden solche Risse wegen mangelnder Fachkenntnis und / oder fehlender Techniken nur ungenügend instandgesetzt. Die Rissinstandsetzung mit Einpressmörteln birgt insbesondere für Lehmbaustoffe eine Herausforderung und erfordert spezifische Anforderungen an den Einpressmörtel, wie z. B. niedriger Wassergehalt, gutes Wasserrückhaltevermögen, niedriges Schwindmaß, an das instandzusetzende Material angepasste Festigkeit und E-Modul sowie eine gute Haftung am Lehmuntergrund. Zusätzlich müssen Einpressmörtel eine ausreichende Fließfähigkeit aufweisen, um kleine Risse und Hohlräume ohne Entmischung zu füllen. Deshalb muss das rheologische Verhalten des Einpressmörtels gut untersucht und kontrolliert werden, um die gewünschte Wirkung zu erzielen. Die Rissinstandsetzung bei Lehmbauwerken erfolgt traditionell durch manuelles Stopfen mit einem Mörtel. Natürlich können auf diese Weise nur Risse mit einer großen Breite verfüllt werden. Ein weiterer Nachteil ist, dass Risse, die durch dickere Wände verlaufen, nicht vollständig mit den für das Stopfen verwendeten Werkzeugen erreicht werden können. Kalkgebundene Einpressmörtel für Lehmbaustoffe werden gewöhnlich für die Wiederbefestigung von Putzen und weniger aus statisch-konstruktiven Gründen eingesetzt. Aufgrund der Eigenschaften von Lehm, müssen Einpressmörtel auf Basis von hydraulischem Kalk nach EN 459-1 [4] wesentliche Anforderungen an eine Reihe von Eigenschaften erfüllen, die sich auf die Verträglichkeit, die Dauerhaftigkeit und insbesondere die Injektionsfähigkeit beziehen. Das Ziel der vorgestellten Untersuchungen war einen Einpressmörtel zu herzustellen, mit dem die strukturelle Kontinuität in Lehmmauerwerk oder anderen massiven Lehmwänden (Stampf- und Wellerlehm) durch Rissverpressung wiederhergestellt werden kann. Das Material bestand aus Kalkhydrat mit Zusätzen von Puzzolanen und Kalksteinfüller. N2 - The repair of earthen structures is not an easy task. Earth as a construction material has comparatively weak mechanical properties. It is also susceptible towards liquid water, were it can lose cohesion very quickly if certain moisture contents are exceeded. Repair concepts of structures built with such materials are therefore challenging. Historical earthen structures often exhibit damages in form of extensive cracking, which may have been caused by static or dynamic loads. Frequently these cracks are insufficiently or inappropriately repaired because of lack of knowledge and / or technology. In particular, the behaviour of crack repair by grouting poses a challenge in earthen materials and demands specific requirements for the grouting mortar, such as low water content, good water retention, low shrinkage. Grouting materials require additional specifications such as compatible strengths and Young’s modulus as well as good adhesion to the earthen substrates. In addition, grouts have to be sufficiently flowable to fill small cracks and voids without segregation or bleeding. Therefore, the rheological behaviour has to be well understood and controlled to gain the desired effects. The repair of cracks in earthen buildings is traditionally done by stuffing manually mortar into the gap. Naturally, this method is only usable for cracks with large widths. Another disadvantage is that cracks going through thicker walls cannot be completely reached by the tools used for stuffing the mortar into the crack. Lime based grouts for earthen materials were usually used for re-attachment of plasters but less for structural reasons. Due to the nature of earthen materials grouts based on formulated or hydraulic lime (according to the definition in EN 459-1 [4]) have to meet considerable demands on a variety of properties, which are related to compatibility, durability and in particular to the ability of being injected. The goal of this study was to create a grout, which can be used to re-establish structural continuity in cracked earthen masonry or other massive earth walls (rammed earth and cob) with the focus on grouting cracks. The grout material was based on hydrated lime (calcium hydroxide) with additions of pozzolana and lime stone filler. T2 - Lehm 2016 - 7. Internationale Fachtagung für Lehmbau - 7th International Conference on Building with Earth CY - Weimar, Germany DA - 12.11.2016 KW - Baustoffe KW - Einpressmörtel KW - Kalkhydrat KW - Lehmbau KW - Instandsetzung KW - Historische Bauwerke KW - Building materials KW - Grout mortar KW - Hydraulic lime KW - Earth construction KW - Repair KW - Historical buildings PY - 2016 SP - 1 EP - 10 PB - Eigenverlag Dachverband Lehm e. V. CY - Weimar AN - OPUS4-38992 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Miccoli, Lorenzo A1 - Fontana, Patrick A1 - Müller, U. ED - Van Balen, K. ED - Verstrynge, E. T1 - In-plane shear behaviour of earthen materials panels strengthened with polyester fabric strips N2 - An experimental investigation was carried out to study the in-plane shear behaviour of earthen material Panels strengthened with polyester fabric strips. Strengthened panels were developed to exploit the strength potential of earthen materials and to solve its lack of tensile strength, significantly improving not only strength but also ductility. Three earthen materials were considered: cob, earth block masonry (EBM) and rammed earth (RE). As first approach the strengthening configuration, based on different adhesive materials, was tested only for cob panels. As part of the study the results of a big testing campaign of unstrengthened Panels were considered. Seven strengthened panels were tested in diagonal compression/shear.A unique reinforcement orientation was used. The results of these tests are presented in this paper, and include the load-displacement behaviours, crack patterns, failure modes. The results showed that the reinforcement was the most effective in EBM panels, with increase in strength and ductility observed. In RE and cob panels the reinforcement did not likely contribute significantly to the shear resistance, due to a lack of embedment length of the strips. Instead, in EBM it was likely that the vertical reinforcement acted in tension to restrain shear induced dilation and to restrain sliding. T2 - 10th International Conference on Structural Analysis of Historical Constructions (SAHC 2016) CY - Leuven, Belgium DA - 13.09.2016 KW - Earthen materials KW - Strengthening KW - Diagonal compression test KW - Shear strength PY - 2016 SN - 978-1-138-02951-4 SP - 1099 EP - 1105 PB - Taylor & Francis Group CY - London AN - OPUS4-38993 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Paul, Astrid A1 - Ziegert, C. A1 - Fontana, Patrick A1 - Meyer, J. T1 - StandardBoard - Produktnorm für Lehmplatten T1 - StandardBoard - A product standard for earthen panels N2 - Die Anwendung von modernen Lehmbaustoffen hat in den letzten Jahren überdurchschnittliche Wachstumsraten erreicht. Für Bauherren und Planer ausschlaggebend ist häufig ihr extrem niedriger CO2-Äquivalentkennwert. Entsprechend wurden Lehmplatten in einem Projekt mit Pilotcharakter für den Umbau des alten Abgeordnetenhauses in Bonn zum Gebäude des Klimareferats der Vereinten Nationen verwendet. Bei der Entscheidung für die Bauweise mit Lehmplatten standen vor allem raumklimatische und schallschutztechnische, das heißt gesundheitliche Aspekte, aber auch der Wunsch nach erhöhter Nachhaltigkeit im Vordergrund. Durch das Fehlen einer Norm entstehen im Vergleich zu geregelten Bauprodukten jedoch noch deutliche Wettbewerbsnachteile für Produzenten von Lehmplatten. Planer und Anwender sehen aufgrund fehlender Prüfzertifikate nicht selten von der Anwendung dieser Lehmbaustoffe ab. Wie schon für Lehmsteine und Lehmmörtel sollen deshalb jetzt auch für Lehmplatten an der Bundesanstalt für Materialforschung und -prüfung (BAM) in dem Projekt StandardBoard Grundlagen für eine Produktnorm geschaffen werden. Darin ist als Projektpartner der Hersteller Conluto beteiligt. Zweck des in Erarbeitung befindlichen Regelwerks ist es, über die Festlegung von Qualitätsanforderungen und Prüfvorschriften die Gebrauchstauglichkeit von Lehmplatten sicherzustellen und somit einerseits Sicherheit für Planer und Anwender und andererseits Vergleichbarkeit und damit Konkurrenzfähigkeit zu konventionellen Plattenprodukten für gleiche Einbaubereiche zu erreichen. Darüber hinaus stellt sie ein Instrument dar, um die besonderen ökologischen und bauphysikalischen Eigenschaften der Lehmbaustoffe hervorzuheben. Die Erarbeitung des Regelwerks erfolgt in enger Abstimmung mit dem Dachverband Lehm e. V. (DVL). N2 - In recent years. the utilization of modern building materials made from soil has extended considerably. For building principals and designers. this decision is often determined by their extremely low carbon dioxide equivalent. A paradigm is the application of earth panels in the conversion of the former House of Representatives in Bonn to the secretariat of the United Nations Framework Convention on Climate Change. The choice of earth panels was determined not only by considerations of indoor climate and acoustic insulation issues. but particularly by an endeavour to attain a high level of sustainability. The lack of a standard causes producers of earth panels to experience considerable competitive disadvantages. With the absence of test certificates. designers as well as implementers refrain from using earth materials. The project StandardBoard has been initiated with the purpose of developing the basis for a product standard for earth panels. being realized at the BAM. where also standards for earth blocks and earth mortars have been developed. The BAM is cooperating with the project partner Conluto. a manufacturer of earth panels. The object of the standard being in development is to guarantee the usability of earth panels by stating quality requirements and testing procedures and thereby to achieve safety for designers and users as well as competitiveness with established panels. Furthermore. a standard allows to emphasize the special ecological and climatic features of earth materials. The drafting of the standard is coordinated in close relation to the German Association for Earth Construction (DVL). T2 - Lehm 2016 - 7. Internationale Fachtagung für Lehmbau - 7th International Conference on Building with Earth CY - Weimar, Germany DA - 12.11.2016 KW - Baustoffe KW - Moderne Lehmbaustoffe KW - Lehmplatte KW - Normung KW - Prüfung KW - Produktqualität KW - Building materials KW - Modern earthen building materials KW - Earth panel KW - Standardisation KW - Testing KW - Product quality PY - 2016 SP - 1 EP - 12 PB - Eigenverlag Dachverband Lehm e. V. CY - Weimar AN - OPUS4-38996 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klinge, A. A1 - Roswag-Klinge, E. A1 - Fontana, Patrick A1 - Hoppe, Johannes A1 - Richter, Matthias A1 - Sjöström, C. T1 - Reduktion von Lüftungstechnik durch den Einsatz klimasteuernder Naturbaustoffe - Ergebnisse aus dem EU Forschungsvorhaben H-House und der Baupraxis T1 - Reducing the need for mechanical ventilation through the use of climate-responsive natural building materials - Results from the EU research project H-House and building practice N2 - Die größten Ressourcenverbraucher unserer Zeit sind die Gebäude oder Behausungen des Menschen sowohl in der Phase der Errichtung als auch im Betrieb. Der Gebäudesektor und damit auch die Architektur verbrauchen in Deutschland ca. 50 % der fossilen Energieressourcen und verursachen ca. 60 % des gesamten Müllaufkommens mit dem zugehörigen Bedarf an Ressourcen in der Errichtung. Öl, Stahl und Beton haben uns Glauben gemacht die natürlichen Begebenheiten bei der Gestaltung von Gebäuden wenig beachten zu müssen. Immer neue Techniken zum Betrieb und zur Klimatisierung von Gebäuden waren die Zukunft. Der Klimawandel und die Ressourcenknappheit sind Aufforderungen zur Veränderung. Das Voranschreiten der Reform des Bauwesens hat somit zentrale Bedeutung zur Erreichung der Nachhaltigkeitsziele und um unsere Gesellschaft zukunftsfähig zu machen. Klimaangepasste Architekturkonzepte und die Verwendung von klimaaktiven Naturbaustoffen werden einen wesentlichen Beitrag zum Ressourcenschutz erbringen. N2 - More resources are consumed for the construction and use of buildings and dwellings than in any other industry. The building sector, and by extension architecture, is responsible for consuming around 50 % of fossil fuels in Germany and produces around 60 % of the entire volume of waste together with the resources used for the construction of buildings. Oil, steel and concrete has led us to believe that we can overcome the laws of nature in the design of our buildings, and for years we have devised ever new technologies for controlling building climate and operating our buildings. But the onset of climate change and the continuing depletion of resources signals a need for Change. To achieve our declared sustainability goals, and to better equip society for the future, it is vital that we effect reforms in the building sector. Climate-adaptive architectural concepts and the use of climateresponsive natural building materials can potentially make a major contribution to conserving resources. T2 - Lehm 2016 - 7. Internationale Fachtagung für Lehmbau - 7th International Conference on Building with Earth CY - Weimar, Germany DA - 12.11.2016 KW - Baustoffe KW - Hygroskopische Lehm- und Holzbaustoffe KW - Natürliche Belüftung KW - Luftdichte Gebäudehülle KW - Schadstoffemission von Baustoffen KW - Building materials KW - Hygroscopic earthen and wooden building materials KW - Natural ventilation KW - Air-tight building envelope KW - Emission of pollutants from building materials PY - 2016 N1 - Volltext (PDF) in deutsch und englisch - Full text (PDF) in German and English SP - 1 EP - 15 PB - Eigenverlag Dachverband Lehm e. V. CY - Weimar AN - OPUS4-38997 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hernández-Nava, E. A1 - Smith, C.J. A1 - Derguti, F. A1 - Tammas-Williams, S. A1 - Léonard, Fabien A1 - Withers, P. J. A1 - Todd, I. A1 - Goodall, R. T1 - The effect of defects on the mechanical response of Ti-6Al-4V cubic lattice structures fabricated by electron beam melting N2 - Electron Beam Melting (EBM) as a means of Additive Manufacturing (AM), is of interest for the fabrication of intricate geometries for cellular materials in areas where complex architectures are needed, e.g. biomedical implants. Most studies have focused on specific geometries and so the effect of the structure on mechanical performance is not well understood. Many kinds of micro- and macro-scale defects can arise in additively manufactured components, so assessment of their influence on properties is needed. In this work, lattices of Ti-6Al-4V having a cubic structure have been manufactured by EBM, and the effect of heat treatments above and below the β-transus temperature on microstructure and compression response have been investigated. The former modifies only slightly the α + β structure and mechanical performance whereas the latter leads to coarse alternating α and β lamellae packets and α at the prior grain boundaries with a 10% loss in yield strength. The variation in the compressive yield stress with strut diameter is in good accord with simple models based on compressive deformation rather than shearing or buckling. Internal pores for struts aligned with the build direction are found around the edges of the solid form, in regions which seem to be associated with the EB scan pattern. Struts normal to the build direction show more significant defects but their redundancy means that they do not compromise the compressive performance in the build direction. Using a particle size in the range 45–100 μm minimum weld-track sizes were experimentally and numerically identified to be 176 and 148 μm in depth respectively with a depth-to-width ratio of 0.55. This produced a beam pass of the order of 300 μm oversizing small features (struts of 0.4 and 0.6 mm nominal diameter) when a contour around the strut periphery was applied. KW - Cellular solids KW - Additive manufacturing KW - Titanium alloy KW - Mechanical properties KW - X-ray computed tomography PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-390686 DO - https://doi.org/10.1016/j.actamat.2016.02.029 SN - 1359-6454 VL - 108 SP - 279 EP - 292 PB - Elsevier Ltd. CY - Amsterdam [u.a.] AN - OPUS4-39068 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hernández-Nava, E. A1 - Smith, C.J. A1 - Derguti, F. A1 - Tammas-Williams, S. A1 - Léonard, Fabien A1 - Withers, P. J. A1 - Todd, I. A1 - Goodall, R. T1 - The effect of density and feature size on mechanical properties of isostructural metallic foams produced by additive manufacturing N2 - Simple models describing the relationship between basic mechanical properties and the relative density of various types of porous metals (such as foams, sponges and lattice structures) are well established. Carefully evaluating these relationships experimentally is challenging, however, because of the stochastic structure of foams and the fact that it is difficult to systematically isolate density changes from variations in other factors, such as pore size and pore distribution. Here a new method for producing systematic sets of stochastic foams is employed based on electron beam melting (EBM) additive manufacturing (AM). To create idealised structures, structural blueprints were reverse-engineered by inverting X-ray computed tomographs of a randomly packed bed of glass beads. This three-dimensional structure was then modified by computer to create five foams of different relative density ρr, but otherwise consistent structure. Yield strength and Young’s modulus have been evaluated in compression tests and compared to existing models for foams. A power of 3 rather than a squared dependence of stiffness on relative density is found, which agrees with a recent model derived for replicated foams. A similar power of 3 relation was found for yield strength. Further analysis of the strength of nominally fully dense rods of different diameters built by EBM AM suggest that surface defects mean that the minimum size of features that can be created by EBM with similar strengths to machined samples is ∼1 mm. KW - Metal foam KW - Cellular solids KW - Reverse engineering KW - Open-cell foam KW - X-ray computed tomography PY - 2015 DO - https://doi.org/10.1016/j.actamat.2014.10.058 SN - 1359-6462 VL - 85 SP - 387 EP - 395 AN - OPUS4-39071 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Unnikrishnakurup, Sreedhar A1 - Thomas, R. A1 - Balasubramaniam, Krishnan A1 - Narayanan, L. A1 - Phanikumar, G. T1 - Dissimilar metal joint quality measurement using infrared thermography: Experimental and numerical approach for the application to CMT welding N2 - Joining of dissimilar material has become highly popular research subject in the automobile industry due to the reduced weight and thereby increasing the fuel efficiency. Infrared thermography can be used as a natural tool to measure the temperature near the welding region and correlate the distribution of temperature to the weld quality. In the present work the quality of the dissimilar welded sample is identified using the temperature distribution in the vicinity of the weld pool region. A numerical model for CMT continues welding process has been modeled and simulated for the first time and compared with the experimental measurement. T2 - The 13th International Conference on Quantitative Infrared Thermography - QIRT 2016 CY - Gdansk, Poland DA - 04.07.2016 KW - Online monitoring KW - CMT welding KW - Dissimilar joint KW - FEM PY - 2016 UR - https://www.ndt.net/?id=20704 DO - https://doi.org/10.21611/qirt.2016.056 SP - 389 EP - 390 PB - Gdansk University of Technology CY - Gdansk AN - OPUS4-39078 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Höhm, S. A1 - Rosenfeld, A. A1 - Krüger, Jörg A1 - Bonse, Jörn T1 - Laser-induced periodic surface structures on zinc oxide crystals upon two-colour femtosecond double-pulse irradiation N2 - In order to study the temporally distributed energy deposition in the formation of laser-induced periodic surface structures (LIPSS) on single-crystalline zinc oxide (ZnO), two-colour double-fs-pulse experiments were performed. Parallel or cross-polarised double-pulse sequences at 400 and 800 nm wavelength were generated by a Mach–Zehnder interferometer, exhibiting inter-pulse delays up to a few picoseconds between the sub-ablation 50-fs-pulses. Twenty two-colour double-pulse sequences were collinearly focused by a spherical mirror to the sample surface. The resulting LIPSS periods and areas were analysed by scanning electron microscopy. The delay-dependence of these LIPSS characteristics shows a dissimilar behaviour when compared to the semiconductor silicon, the dielectric fused silica, or the metal titanium. A wavelength-dependent plasmonic mechanism is proposed to explain the delay-dependence of the LIPSS on ZnO when considering multi-photon excitation processes. Our results support the involvement of nonlinear processes for temporally overlapping pulses. These experiments extend previous two-colour studies on the indirect semiconductor silicon towards the direct wide band-gap semiconductor ZnO and further manifest the relevance of the ultrafast energy deposition for LIPSS formation. KW - Laser-induced periodic surface structures, LIPSS KW - Laser ablation KW - Surface plasmon polariton PY - 2017 DO - https://doi.org/10.1088/1402-4896/aa5578 SN - 1402-4896 SN - 0031-8949 VL - 92 IS - 3 SP - Article 034003, 1 EP - 7 PB - IOP CY - Bristol, UK AN - OPUS4-39082 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wehrstedt, Klaus-Dieter T1 - Einstufung, Kennzeichnung und Verpackung von Stoffen und Gemischen N2 - BAM Abteilung „Chemische Sicherheitstechnik“, das Global harmonisierte System zur Einstufung und Kennzeichnung von Chemikalien (UN GHS: United Nations Globally Harmonized System of Classification, Labelling and Packaging of Chemicals), die Verordnung über die Einstufung, Kennzeichnung und Verpackung von Stoffen und Gemischen (CLP steht für die Abkürzung der englischen Begriffe classification, labelling and packaging), die Verordnung zur Registrierung, Bewertung, Zulassung und Beschränkung chemischer Stoffe. (REACH: Registration, Evaluation, Authorization and Restriction of Chemicals). T2 - Besuch einer chinesischen Delegation zu Arbeitssicherheit in Kooperation mit der Europa Akademie e.V. CY - Berlin, Germany DA - 14.11.2016 KW - Einstufung und Kennzeichnung von Chemikalien KW - UN GHS KW - CLP-Verordnung KW - REACH KW - Physikalische Verfahren PY - 2016 AN - OPUS4-39101 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Puthiyaveettil, N. A1 - Krishna, S. A1 - Kidangan, R. A1 - Unnikrishnakurup, Sreedhar A1 - Krishnamurthy, C. V. A1 - Ziegler, Mathias A1 - Myrach, Philipp A1 - Balasubramaniam, Krishnan T1 - In-line laser thermography for crack detection at elevated temperature: A Numerical modeling study N2 - The detection and characterization of cracks prior to damage is a technologically and economically highly significant task and is of very importance when it comes to safety-relevant structures. The evaluation of a components life is closely related to the presence of cracks in it. Laser thermography has already high capability for the detection of surface cracks and for the characterization of the geometry of artificial surface flaws in metallic samples. Crack detection in metallic samples at high temperature is highly significant in present manufacturing scenario. During the casting process of billets, surface cracks form, due to the suboptimal cooling rates. These cracks reduce value of the billet and must be removed using machining process after cooling. This secondary process increases cost of manufacturing. In this work we developed a heat transfer model for laser thermography to study the thermal contrast variation with increase in surface temperature using finite element method (FEM). Here we are mainly concentrating the capability of the scanning laser thermography in crack detection which are in elevated temperature and numerical modeling study of thermal contrast variation of crack with respect increase in metal surface temperature. This study is important to prove the capability of laser thermography for crack detection in elevated temperature. Since we are using High power CW Laser to local heating of the metal surface which can give relatively high thermal contrast even at elevated temperature compare to other heating source. Here we are modeled and simulated 2D laser scanning across a surface breaking crack and developed an algorithm to produce the vicinity of crack. The algorithm we developed applied for various surface temperature data. And validated the credibility of the algorithm with experimental data. T2 - 13th Quantitative Infrared Thermography Conference 2016 CY - Gdansk, Poland DA - 04.07.2016 KW - Thermal contrast KW - Laser thermography KW - Thermography KW - Surface cracks KW - Elevated temperatures KW - FEM PY - 2016 UR - http://www.ndt.net/article/qirt2016/papers/092.pdf DO - https://doi.org/10.21611/qirt.2016.092 VL - 2016 SP - 588 EP - 596 PB - QIRT 2016 Proceedings AN - OPUS4-39105 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dang, V. H. A1 - François, R. A1 - L’Hostis, V. A1 - Meinel, Dietmar T1 - Propagation of corrosion in pre-cracked carbonated reinforced mortar N2 - This paper deals with the initiation and propagation of corrosion in mortar specimens precracked under mechanical loading and carbonated in climate accelerated conditions (50 % CO2–65 % RH)for 15–23 weeks. Mechanical loading led to transverse macro-cracks and damage at the steel-mortar interface characterized by micro-cracks (cover controlled cracking) which favour the carbonation of crack walls and the interface with the steel bar. Wetting–drying cycles performed after carbonation favoured corrosion initiation all along the steel bar because of the carbonated interface and corrosion propagation because of the creation of corrosion cracks which appear to develop from the micro-cracks induced by the mechanical load. Results also show that rust develops all around the perimeter of the carbonated steel bar but that the corrosion layer is thicker in the lower half surface of the reinforcement than that observed in the upper half. Results indicate that the distribution and composition of corrosion products depend on the thickness of the rust layer and that the multilayered structure of rust depends mainly on its thickness. KW - Carbonation KW - Corrosion product KW - Steel bar KW - X-ray tomography PY - 2015 DO - https://doi.org/10.1617/s11527-014-0338-z SN - 1359-5997 VL - 48 IS - 8 SP - 2575 EP - 2595 PB - Springer AN - OPUS4-39057 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rietz, U. T1 - Validierung der Verbund-, Kleb- und Haftfestigkeit von optischen Schichten mittels Zentrifugentechnologie N2 - Der Vortrag widmet sich der Validierung der Verbundfestigkeit von optischen Schicht-/Substrat-systemen mittels Zentrifugentechnologie und diskutiert Versagensbilder und gemessene Werte der Verbundfestigkeit ausgewählter feinoptischer bzw. ophtalmischer Schichten in Abhängigkeit von den plasto-elastischen Eigenschaften und der Dicke der Substrate. T2 - 15. Praxisseminar KLEBEN, Günter-Köhler-Institut für Fügetechnik und Werkstoffprüfung GmbH CY - Jena, Germany DA - 25.01.2017 KW - Zentrifugentechnologie KW - Verbundfestigkeit KW - Haftfestigkeit KW - Feinoptische Schichten KW - Augenoptische Schichten PY - 2017 AN - OPUS4-39059 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nolze, Gert A1 - Winkelmann, Aimo T1 - Crystallometric and projective properties of Kikuchi diffraction patterns N2 - Kikuchi diffraction patterns can provide fundamental information about the lattice metric of a crystalline phase. In order to improve the possible precision and accuracy of lattice parameter determination from the features observed in Kikuchi patterns, some useful fundamental relationships of geometric crystal-lography are reviewed, which hold true independently of the actual crystal symmetry. The Kikuchi band positions and intersections and the Kikuchi band widths are highly interrelated, which is illustrated by the fact that all lattice plane trace positions of the crystal are predetermined by the definition of only four traces. If, additionally, the projection centre of the gnomonic projection is known, the lattice parameter ratios and the angles between the basis vectors are fixed. A further definition of one specific Kikuchi band width is sufficient to set the absolute sizes of all lattice parameters and to predict the widths of all Kikuchi bands. The mathematical properties of the gnomonic projection turn out to be central to an improved interpretation of Kikuchi pattern data, emphasizing the importance of the exact knowledge of the projection centre. KW - EBSD KW - Crystallography KW - Kikuchi patterns KW - Projective geometry PY - 2017 DO - https://doi.org/10.1107/S1600576716017477 SN - 1600-5767 VL - 50 IS - Part 1 SP - 102 EP - 119 PB - International Union of Crystallography AN - OPUS4-39061 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Miccoli, Lorenzo A1 - Oliveira, D. V. A1 - Silva, R. A. A1 - Drougkas, A. A1 - Fontana, Patrick T1 - Numerical modelling of rammed earth under different in-plane load conditions N2 - The paper presents a comparison between two different numerical modelling approaches aimed to simulate the in-plain behaviour of rammed earth walls, namely under axial, diagonal and cyclic shearcompression loading. In the first part of the study the mechanical characterisation of wallets tested under uniaxial compression and diagonal compression and walls tested under in-plane cyclic shear-compression loading is presented. The results were used to implement and validate the finite element simulations. The numerical modelling of the rammed earth samples tested is then discussed in the second part. A non-linear constitutive law based on the total strain rotating crack model (TSRCM) was employed as implemented in the DIANA® software. The aim of the numerical analyses presented here is to simulate the behaviour of rammed earth under different inplane loading conditions. For the wallets, tests under static loading both macro- and micro-modelling approaches were considered for the simulation of the experimental tests. For the walls subjected to cyclic loading only the micro-modelling approach was applied for the simulation of the experimental tests. The respective FEM model was calibrated with the experimental results. The rammed earth layers were represented by continuum elements, the contact surfaces between layers by interface elements. This approach allowed assessing the influence of the apparent weakness of the interfaces between layers on the shear behaviour of rammed earth. The goal of the numerical simulation of the cyclic tests was to establish the adequacy of common analytical methods (e. g. used for masonry) applied to the analysis of rammed earth. Rammed earth exhibits brittle characteristics similar to masonry materials and is used in geometrical typologies, such as walls, common in masonry construction. T2 - Lehm 2016 - 7th International Conference on Building with Earth CY - Weimar, Germany DA - 12.11.2016 KW - Building materials KW - FEM analysis KW - Rammed earth KW - Compression and shear testing KW - Cyclinc loading KW - Failure mode KW - Crack pattern PY - 2016 SP - 1 EP - 9 PB - Eigenverlag Dachverband Lehm e. V. CY - Weimar AN - OPUS4-38820 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Miccoli, Lorenzo A1 - Oliveira, D. V. A1 - Silva, R. A. A1 - Drougkas, A. A1 - Fontana, Patrick T1 - Numerische Modellierung von Stampflehm unter verschiedenen Lasteinflüssen N2 - Der Beitrag präsentiert einen Vergleich zwischen verschiedenen numerischen Modellierungsansätzen die dazu dienen sollen, das flächige Verhalten von Stampflehmwänden, genauer unter axialer, diagonaler und zyklischer Scherkraftbelastung zu simulieren. Im ersten Teil der Studie werden die mechanischen Eigenschaften der Wandscheiben, die unter einachsiger und diagonaler Druckbelastung getestet wurde und der Wände, die in flächigen, zyklischen Scherkraftbelastung getestet wurden, dargestellt. Die Ergebnisse werden verwendet, um die Finite Elemente Simulation anzuwenden und zu bewerten. Die numerische Modellierung der getesteten Stampflehmproben wird dann im zweiten Teil diskutiert. Ein nichtlineares Materialgesetz basierend auf dem Gesamtdehnungsrissmodell (total strain rotating crack model – TSRCM) wurde, wie durch die Software DIANA® verwendet, angesetzt. Ziel dieser hier präsentierten numerischen Analyse ist es, das Verhalten von Stampflehm unter verschiedenen Lasteinflüssen zu simulieren. Für die Wandscheiben wurden Versuche unter linearer Last, sowohl in Makro- als auch Mikromodellansätze für die Simulation der experimentellen Versuche gewählt. Für die Wände, welche zyklischer Belastung ausgesetzt waren, wurden nur die Mikromodellansätze für die Simulation der experimentellen Versuche gewählt. Das betreffende FEM Modell wurde mit den experimentellen Ergebnissen kalibriert. Die Stampflehmlagen wurden mit durchgehenden Elementen, die Kontaktflächen zwischen den Lagen mit Oberflächenelementen repräsentiert. Dieser Ansatz erlaubte die Bewertung des Einflusses der auftretenden Schwächung in den Oberflächen zwischen den Lagen auf das Scherverhalten des Stampflehms. Ziel der numerischen Simulation von zyklischen Versuchen war es, die Eignung allgemeiner Analysemethoden (z. B. für Mauerwerk) für die Analyse von Stampflehm einzuführen und anzuwenden. Stampflehm zeigt brüchige Eigenschaften vergleichbar zu Mauerwerksbaustoffen und wird in geometrischen Formen, wie Wänden, genutzt, die im Mauerwerk üblich sind. T2 - Lehm 2016 - 7. Internationale Fachtagung für Lehmbau CY - Weimar, Germany DA - 12.11.2016 KW - Baustoffe KW - FEM-Analyse KW - Stampflehm KW - Druck- und Schubprüfung KW - Zyklische Belastung KW - Versagensart KW - Rissmuster PY - 2016 SP - 1 EP - 9 PB - Eigenverlag Dachverband Lehm e. V. CY - Weimar AN - OPUS4-38821 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, U. A1 - Miccoli, Lorenzo A1 - Fontana, Patrick T1 - Ein Kalkeinpressmörtel für die Instandsetzung von Lehmbauten N2 - Die Instandsetzung von Lehmbauwerken ist keine einfache Aufgabe. Der Baustoff Lehm hat vergleichsweise schwache mechanische Eigenschaften. Er ist außerdem anfällig gegenüber eindringendem Wasser, wobei er sehr schnell seinen Zusammenhalt verlieren kann, wenn gewisse Feuchtegehalte überschritten werden. Instandsetzungskonzepte für Bauwerke aus solchen Materialien stellen deshalb eine Herausforderung dar. Historische Lehmbauwerke zeigen oft Schäden in Form von starker Rissbildung, die durch statische oder dynamische Lasten hervorgerufen sein kann. Häufig werden solche Risse wegen mangelnder Fachkenntnis und / oder fehlender Techniken nur ungenügend instandgesetzt. Die Rissinstandsetzung mit Einpressmörteln birgt insbesondere für Lehmbaustoffe eine Herausforderung und erfordert spezifische Anforderungen an den Einpressmörtel, wie z. B. niedriger Wassergehalt, gutes Wasserrückhaltevermögen, niedriges Schwindmaß, an das instandzusetzende Material angepasste Festigkeit und E-Modul sowie eine gute Haftung am Lehmuntergrund. Zusätzlich müssen Einpressmörtel eine ausreichende Fließfähigkeit aufweisen, um kleine Risse und Hohlräume ohne Entmischung zu füllen. Deshalb muss das rheologische Verhalten des Einpressmörtels gut untersucht und kontrolliert werden, um die gewünschte Wirkung zu erzielen. Die Rissinstandsetzung bei Lehmbauwerken erfolgt traditionell durch manuelles Stopfen mit einem Mörtel. Natürlich können auf diese Weise nur Risse mit einer großen Breite verfüllt werden. Ein weiterer Nachteil ist, dass Risse, die durch dickere Wände verlaufen, nicht vollständig mit den für das Stopfen verwendeten Werkzeugen erreicht werden können. Kalkgebundene Einpressmörtel für Lehmbaustoffe werden gewöhnlich für die Wiederbefestigung von Putzen und weniger aus statisch-konstruktiven Gründen eingesetzt Aufgrund der Eigenschaften von Lehm, müssen Einpressmörtel auf Basis von hydraulischem Kalk nach EN 459-1 wesentliche Anforderungen an eine Reihe von Eigenschaften erfüllen, die sich auf die Verträglichkeit, die Dauerhaftigkeit und insbesondere die Injektionsfähigkeit beziehen. Das Ziel der vorgestellten Untersuchungen war einen Einpressmörtel zu herzustellen, mit dem die strukturelle Kontinuität in Lehmmauerwerk oder anderen massiven Lehmwänden (Stampf- und Wellerlehm) durch Rissverpressung wiederhergestellt werden kann. Das Material bestand aus Kalkhydrat mit Zusätzen von Puzzolanen und Kalksteinfüller. T2 - Lehm 2016 - 7. Internationale Fachtagung für Lehmbau CY - Weimar, Germany DA - 12.11.2016 KW - Baustoffe KW - Einpressmörtel KW - Kalkhydrat KW - Lehmbau KW - Instandsetzung KW - Historische Bauwerke PY - 2016 SP - 1 EP - 10 PB - Eigenverlag Dachverband Lehm e. V. CY - Weimar AN - OPUS4-38824 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, U. A1 - Miccoli, Lorenzo A1 - Fontana, Patrick T1 - A lime-based grouting material for the repair of earthen structures N2 - The repair of earthen structures is not an easy task. Earth as a construction material has comparatively weak mechanical properties. It is also susceptible towards liquid water, were it can lose cohesion very quickly if certain moisture contents are exceeded. Repair concepts of structures built with such materials are therefore challenging. Historical earthen structures often exhibit damages in form of extensive cracking, which may have been caused by static or dynamic loads. Frequently these cracks are insufficiently or inappropriately repaired because of lack of knowledge and / or technology. In particular, the behaviour of crack repair by grouting poses a challenge in earthen materials and demands specific requirements for the grouting mortar, such as low water content, good water retention, low shrinkage. Grouting materials require additional specifications such as compatible strengths and Young’s modulus as well as good adhesion to the earthen substrates. In addition, grouts have to be sufficiently flowable to fill small cracks and voids without segregation or bleeding. Therefore, the rheological behaviour has to be well understood and controlled to gain the desired effects. The repair of cracks in earthen buildings is traditionally done by stuffing manually mortar into the gap. Naturally, this method is only usable for cracks with large widths. Another disadvantage is that cracks going through thicker walls cannot be completely reached by the tools used for stuffing the mortar into the crack. Lime based grouts for earthen materials were usually used for re-attachment of plasters but less for structural reasons. Due to the nature of earthen materials grouts based on formulated or hydraulic lime (according to the definition in EN 459-1) have to meet considerable demands on a variety of properties, which are related to compatibility, durability and in particular to the ability of being injected. The goal of this study was to create a grout, which can be used to re-establish structural continuity in cracked earthen masonry or other massive earth walls (rammed earth and cob) with the focus on grouting cracks. The grout material was based on hydrated lime (calcium hydroxide) with additions of pozzolana and lime stone filler. T2 - Lehm 2016 - 7th International Conference on Building with Earth CY - Weimar, Germany DA - 12.11.2016 KW - Building Materials KW - Grout mortar KW - Hydraulic lime KW - Earth construction KW - Repair KW - Historical buildings PY - 2016 SP - 1 EP - 8 PB - Eigenverlag Dachverband Lehm e. V. CY - Weimar AN - OPUS4-38825 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Unnikrishnakurup, Sreedhar A1 - Rouquette, Sebastien A1 - Soulie, Fabien A1 - Fras, Gilles T1 - Estimation of heat flux parameters during static gas tungsten arc welding spot under argon shielding N2 - A multi-physics modelling of a static Gas Tungsten Arc Welding (GTAW) operation has been established in order to estimate the heat flux exchanged between the arc plasma and the work-piece. The heat flux was described with a Gaussian function where two parameters required to be estimated: process efficiency and radial distribution. An inverse heat transfer problem (ihtp) has been developed in the aim to estimate these parameters from experimental data. Levenberg-Marquardt algorithm was used as the regularization method in addition to an iterative process. The experiment consisted in a static spot weld with GTAW process. The weld spot was on for 5 s under Argon shielding gas, 2.4 mm pure tungsten electrode on a SS304L disc. Temperatures were measured with thermocouples and weld pool growth monitored with a high speed camera. The experimental data were used to solve the ihtp what led to values such as 0.7 for process efficiency and average radial distribution of 1.8 mm. KW - Gas tungsten arc welding KW - Numerical simulation of welding KW - Heat flux estimation KW - Inverse heat transfer problem PY - 2017 DO - https://doi.org/10.1016/j.ijthermalsci.2016.12.008 SN - ISSN 1290-0729 VL - 114 SP - 205 EP - 212 PB - Elsevier Masson SAS AN - OPUS4-38905 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - von Oertzen, Alexander T1 - Erfahrungen mit der eindeutigen Kennzeichnung - Lesbarkeit und Inhalte von Datamatrix-Codes N2 - Die Richtlinie 2014/28/EU für zivile Explosivstoffe verlangt die Verwendung einer eindeutigen Identifizierung jedes einzelnen Explosivstoffs. Das schon 2008 durch die Richtlinie 2008/43/EG eingesetzte Verfahren, ergänzt durch eine Empfehlung der Federation of European Explosives Manufacturers (FEEM), hat im Laufe der Implementierung verschiedene Probleme und Fragen aufgeworfen. Einige Probleme technischer Natur bezüglich der Code-Inhalte werden hier dargestellt. Dabei geht es um Abweichungen von den Vorgaben, die die Verarbeitung dieser eindeutigen Kennzeichnung erschweren. Es zeichnet sich jedoch auch ab, dass sich die Probleme allmählich verringern werden. KW - Explosivstoffrichtlinie KW - Eindeutige Kennzeichnung KW - Rückverfolgbarkeit PY - 2016 VL - 38 IS - 3 SP - 20 EP - 22 CY - Siegen AN - OPUS4-38710 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Roswag-Klinge, E. A1 - Klinge, A. A1 - Richter, Matthias A1 - Ziegert, C. T1 - Gesund bauen mit Naturbaustoffen N2 - Im Rahmen des EU-Forschungsvorhabens [H]house wurden Holz, Lehm und Naturfasern in Bezug auf Feuchtesorption und Schadstoffe untersucht und mit konventionellen Materialien verglichen. Weiter entwickelte Innenwandsysteme und Innendämmungen wurden ebenfalls untersucht. Auf dieser Basis wurden Holz- und Lehm-Bausysteme ohne Lüftungsanlage entwickelt und angewendet. KW - Naturbaustoffe KW - Feuchtesorption KW - Schadstoffsorption KW - Schadstoffemission KW - Lüftung PY - 2016 IS - 161 SP - 25 EP - 27 PB - Institut für Baubiologie + Nachhaltigkeit IBN CY - Rosenheim AN - OPUS4-38812 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bremser, Wolfram T1 - Homogeneity and stability testing of (C)RM N2 - An overview is given on the activities of ISO/REMCO reagrding homogeneity and stability testing of (C)RM, including detailed requirements to RMP. T2 - 1st and 2nd IDMS Training at BAM CY - BAM Berlin, Germany DA - 23.02.2016 und 13.05.2016 KW - Homogeneity KW - Reference materials KW - Stabilty PY - 2016 AN - OPUS4-38883 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Trappe, Volker T1 - Degradation mechanism of short-fibre reinforced polyamide due to unaxial fatigue loading evaluated by non-destructive testing and fractography N2 - The damage process of short glass fibre (30% weight) reinforced polyamide caused by mechanical loading was investigated from the beginning on micro cracking level to the incipient crack of mm-dimension. Based on high resolution computer tomography and the X-ray-refraction technique the inner surface due to micro-cracking at the short fibre ends and the fibre matrix debonding of the skin surface of the filament was determined quantitatively. With the knowledge of the fatigue crack propagation rate and fracture toughness of the material from former research projects, it was derived that the total inner surface due to micro cracks measured by X-ray refraction is much higher than the specimen could have withstand the load, supposed the surface is in a localized crack. Hence, the damage process could be described from micro to macro level. Accompanying fractographic investigations endorse the modelling based on the NDT-techniques. T2 - International Conference of Fatigue of Composites ICFC 6 CY - Paris, France DA - 25.03.2015 KW - Damage evolution KW - Fracture mechanics KW - Crack propagation KW - PA-GF30 KW - X-ray-refraction KW - Fractography PY - 2015 AN - OPUS4-38778 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Trappe, Volker A1 - Günzel, Stephan A1 - Metzkes, Karoline ED - Renard, Jacques T1 - Degradation mechanism of short-fibre reinforced PA due to uniaxial fatigue loading evaluated by NDT and fractography N2 - The damage process of short glass fibre (30% weight) reinforced polyamide caused by mechanical loading was investigated from the beginning on micro cracking level to the incipient crack of mm-dimension. Based on high resolution computer tomography and the X-ray-refraction technique the inner surface due to micro-cracking at the short fibre ends and the fibre matrix debonding of the skin surface of the filament was determined quantitatively. With the knowledge of the fatigue crack propagation rate and fracture toughness of the material from former research projects, it was derived that the total inner surface due to micro cracks measured by X-ray refraction is much higher than the specimen could have withstand the load, supposed the surface is in a localized crack. Hence, the damage process could be described from micro to macro level. Accompanying fractographic investigations endorse the modelling based on the NDT-techniques. T2 - 6th International Conference on Fatigue of Composites - ICFC 6 CY - Paris, France DA - 25.03.2015 KW - Damage evolution KW - Fracture mechanics KW - Crack propagation KW - Short-Fibre-Reinforced Polymadide KW - X-ray-refraction KW - Fractography PY - 2015 SP - 1 EP - 9 PB - ASTech CY - Paris AN - OPUS4-38779 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Studies on the pore formation in super duplex stainless steel welds N2 - When welding super duplex stainless steels a non-admissible pore formation can occur even if recommended processing guidelines are followed strictly. To investigate this phenomenon and to determine the influencing factors different claddings were produced using gas metal arc welding and submerged arc welding. The welding consumables, the shielding gas and the welding flux were varied. As shielding gases several mixtures, based on argon and 30 % helium, with various amounts of nitrogen, nitric oxide, carbondioxid and oxygen were applied. As welding flux agglomerated fluoride basic fluxes and aluminate fluoride basic fluxes were used. Different batches of the similar solid filler wire G 25 9 4 N L were used to produce the claddings on the base material UNS32750. To determine the pore formation X-ray examinations and microsections were used, to analyze the chemical composition of the claddings melt extractions and spectrometric examinations were applied. Additionally, the microhardness and the ferrite number were detected. The studies have shown the shielding gas, the welding flux and the filler metal possess a great influence on the pore formation. Even small variations in the chemical composition of the welding consumables lead to totally different results. In addition, the ferrite number and the chemical composition of the claddings depend strongly on the used gases and filler metals. T2 - IIW Intermediate Meeting, C-IIA CY - Madrid, Spain DA - 29.02.2016 KW - Cladding KW - Welding KW - Duplex stainless steels KW - Pore formation PY - 2016 AN - OPUS4-38786 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Barth, Enrico A1 - Homann, Tobias A1 - Prager, Jens T1 - Einpunkt-Laser-Doppler-Vibrometer für die mehrdimensionale Analyse des Schwingungsverhaltens auf Festkörperoberflächen im MHz-Bereich N2 - Zur messtechnischen Analyse des Schwingungsverhaltens von Festkörpern kann die Bewegung der Oberfläche mit einem Laservibrometer vermessen werden. Für bestimmte Anwendungen, beispielsweise bei der Charakterisierung von anisotropen Werkstoffeigenschaften, ist eine mehrdimensionale Bestimmung der Schwingungskomponenten notwendig. Zur Umsetzung des Messprinzips wird ein Ansatz mit einem Einpunkt-Vibrometer verfolgt, welcher sequenziell die Messpunkte aus mehreren Winkeln analysiert und unter Verwendung der Winkelbeziehungen die Normal- und In-Plane-Komponenten der Schwingung berechnet. Die exakte Positionierung des Lasers aus verschiedenen Winkeln stellt durch die hohen Frequenzen und die damit verbundenen Wellenlängen im mm-Bereich die wesentliche Herausforderung bei der Umsetzung des Messverfahrens dar. Bereits kleine Abweichungen führen zu einem hohen Phasenversatz und somit zu nicht tolerierbaren Messfehlern. Unter Berücksichtigung schwer zu ermittelnder Geometrieinformationen wurde ein Verfahren entwickelt, mit dem eine ausreichende Positionierungsgenauigkeit gewährleistet werden kann. Im Vortrag werden zunächst die Fehlereinflüsse analysiert und die Umsetzung des Messverfahrens detailliert vorgestellt. Es wird gezeigt, dass die Schwingungskomponenten bis zu einer Frequenz von 1 MHz mit ausreichender Genauigkeit bestimmt werden können. Zusätzlich wird der Einfluss verschiedener Möglichkeiten zur Erhöhung der Reflektivität der Oberfläche auf die Ergebnisse untersucht. T2 - 43. Jahrestagung für Akustik (DAGA) CY - Kiel, Germany DA - 06.03.2017 KW - ZFP Schweißnaht Ultraschall PY - 2017 SN - 978-3-939296-12-6 SP - 448 EP - 451 AN - OPUS4-39421 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Dynamische Anpassung der Tafelkonstanten unter Verwendung gelartiger Elektrolyte für die Bestimmung von Korrosionsraten an Zink N2 - Der Beitrag stellt eine neue Herangehensweise zur Bestimmung und Bewertung von Tafelfaktoren unter Verwendung gelartiger Elektrolyte und der Electrochemical Frequency Modulation (EFM) vor. Diese relativ neue elektrochemische Methode bietet die Möglichkeit, innerhalb einer Messung und in kurzen Messintervallen sowohl Polarisationswiderstände als auch Tafelfaktoren zu bestimmen. Ausgehend von einer umfassenden Parameterstudie wird gezeigt, dass ein direkter Zusammenhang zwischen den beiden Werten besteht, der mathematisch beschrieben werden kann. Die ermittelten B-Werte werden in diesem Beitrag vorgestellt und hinsichtlich ihrer Anwendbarkeit und Grenzen diskutiert. T2 - 19. Werkstofftechnisches Kolloquium der TU Chemnitz CY - Chemnitz, Germany DA - 16.03.2017 KW - Gelartige Elektrolyte KW - Gel-type electrolytes KW - Zink KW - Zinc KW - Stearn-Geary-Konstante KW - Stern Geary constant PY - 2017 AN - OPUS4-39431 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin A1 - Heyn, A. ED - Lampke, T. ED - Wagner, G. ED - Wagner, M.F.-X. T1 - Dynamic tafel factor adaption for the evaluation of instantaneous corrosion rates on zinc by using gel-type electrolytes N2 - The paper presents a new method for the determination and evaluation of tafel factors using gel-type electrolytes and electrochemical frequency modulation technique (EFM). This relatively new electrochemical method offers the possibility to determine both polarization resistances and tafel factors within one measurement and in short measuring intervals. Starting from a comprehensive parameter study it is shown that a direct relationship between the two values exists that can be described mathematically. This contribution presents the determined tafel factors for the system gel-type electrolyte/zinc and discusses their applicability and their limits. T2 - 19. Werkstofftechnisches Kolloquium der TU Chemnitz CY - Chemnitz, Germany DA - 16.03.2017 KW - Gel-type electrolytes KW - Gelartige Elektrolyte KW - Zinc KW - Zink KW - Stern Geary constant KW - Stern-Geary-Konstante PY - 2017 SN - 978-3-00-055705-7 SN - 1439-1597 VL - 61 SP - 189 EP - 199 PB - TU Chemnitz, Fakultät für Maschinenbau, Institut für Werkstoffwissenschaft und Werkstofftechnik CY - Chemnitz AN - OPUS4-39434 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Browne, D. A1 - García-Moreno, F. A1 - Nguyen-Thi, H. A1 - Zimmermann, G. A1 - Kargl, F. A1 - Mathiesen, R. H. A1 - Griesche, Axel A1 - Minster, O. ED - Solanki, K. N. ED - Orlov, D. ED - Singh, A. ED - Neelameggham, N. R. T1 - Overview of In situ X-ray studies of light alloy solidification in microgravity N2 - Gravity has significant effects on alloy solidification, primarily due to thermosolutal convection and solid phase buoyancy. Since 2004, the European Space Agency has been supporting investigation of these effects by promoting in situ X-ray monitoring of the solidification of aluminium alloys on microgravity platforms, on earth, and in periodically varying g conditions. The first microgravity experiment-investigating foaming of liquid metals - was performed on board a sounding rocket, in 2008. In 2012 the first ever X-ray-monitored solidification of a fully dense metallic alloy in space was achieved: the focus was columnar solidification of an Al-Cu alloy. This was followed in 2015 by a similar experiment, investigating equiaxed solidification. Ground reference experiments were completed in all cases. In addition, experiments have been performed on board parabolic flights-where the effects of varying gravity have been studied. We review here the technical and scientific progress to date, and outline future perspectives. KW - Dendritic growth KW - Materials in space KW - Columnar and equiaxed structures PY - 2017 SN - 978-3-319-52392-7 SN - 978-3-319-52391-0 DO - https://doi.org/10.1007/978-3-319-52392-7_80 SN - 2367-1181 SP - 581 EP - 590 PB - Springer CY - Berlin, Heidelberg AN - OPUS4-39442 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Steppan, Enrico T1 - Influence of microalloy design on HAZ toughness of S690QL steel N2 - Three high strength Nb-, Ti- and Ti+V- bearing S690QL steels were welded to investigate and compare the effects of microalloy addition on HAZ toughness. Charpy V notch impact tests from three microalloyed welds under different cooling rates have been performed. Fractographic examination shows that several factors including large-sized grain, upper bainite or hard second phase, interact to determine the brittle fracture mode and impaired toughness of Nb bearing weld at high heat input. In contrast to this reduced toughness, Ti bearing welds exhibits satisfied toughness regardless of at a fast or slow cooling rate as a result of limited austenite grain and refined favourable intragranular acicular ferrite structure. Moreover, in the case of such refined structure as matrix, TiN particles are found to be irrelevant to the fracture process and crystallographic misorientation results also confirms that high angle boundaries between fine ferrites plates provide much effective barrier for crack propagation and contribute to improved toughness. T2 - 69th IIW Annual Assembly and International Conference CY - Melbourne, Australia DA - 10.07.2016 KW - Cooling rate KW - High strength steel KW - Microalloy elements KW - HAZ toughness KW - Microstructure PY - 2016 AN - OPUS4-39458 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Steppan, Enrico T1 - Thermal desorption analysis of hydrogen trapping in micro-alloyed high strength steels N2 - Hydrogen can have an extreme degradation effects in steels, particularly concerning the mechanical properties. These effects can lead to hydrogen assisted cracking in micro-alloyed high strength steels during fabrication and/or operation in industrial applications. The Carrier Gas Hot Extraction method, which functionally combines a mass spectrometer with a Thermal Desorption Analysis process, was used for the detection of ultra-low diffusible hydrogen concentrations in the material specimens. The work shows the interaction between hydrogen and lattice defects in different micro-alloyed materials and HAZ. These steels were prepared in a quenched and tempered condition and in a thermo-mechanically rolled condition. The trapping characteristics of two steel grades, S690QL and S700MC, were studied with respect to the activation energy dependent on carbon content and micro-alloying elements such as Ti, Nb, Mo, Cr and V. The two steel grades exhibited several types of traps: carbide formations, dislocations and/or grain boundaries were common, which can influence activation energy and hydrogen solubility. The type and dimension of inclusions or particles also affected the hydrogen trapping behavior. A decrease of carbon and specific alloying elements in MC steels led to a change in the activation energy binding the trapped hydrogen. This thermo-mechanically hot rolled steel revealed an increased interaction between hydrogen and precipitations. The higher carbon content in the quenched and tempered steel led to a higher interaction between hydrogen and iron carbide, specifically in the martensitic phase. Furthermore,the trapping behavior in HAZ showed a significant increase in activation energy, especially in the coarse grained microstructure. T2 - 69th IIW Annual Assembly and International Conference CY - Melbourne, Australia DA - 10.07.2016 KW - Hydrogen embrittlement KW - Micro-alloyed high strength steels KW - Hydrogen trapping KW - Thermal desorption analysis (TDA) KW - S690 KW - S700 KW - Quenched and tempered KW - Thermo-mechanical PY - 2016 AN - OPUS4-39459 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertin, Annabelle T1 - Bioinspired hybrid organic-inorganic copolymers N2 - The demand for high-performance materials has strongly increased over the last decade. One way to improve their performance is to introduce material gradients as found in Nature (for example squid beaks, spider fangs, mussel byssal threads). One path towards the achievement of such material gradients is the synthesis of hybrid (gradient) copolymers, for instance based on silane and organic monomers. Since not all gradient copolymers can be synthesized by utilising the reactivity ratios of the monomers, forced gradients have to be used. However, in order to obtain gradient copolymers at high conversions, living or pseudo-living copolymerizations have to be performed and so far only few hybrid (organic / inorganic) gradient copolymers have been reported. In this contribution we will present the synthesis of a novel organic / inorganic hybrid copolymer via controlled radical polymerization. T2 - 5th International Conference on Multifunctional, Hybrid and Nanomaterials CY - Lisbon, Portugal DA - 06.03.2017 KW - Hybrid organic-inorganic copolymers KW - RAFT polymerization KW - ATRP polymerization PY - 2017 AN - OPUS4-39464 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul T1 - Influence heat treatment on microstructure and corrosion resistance of nitrogen alloyed martensitic stainless steels N2 - The corrosion resistance of martensitic stainless steels (MSS) depends strongly on the chemical composition and the applied heat treatment. Both determine the distribution of the alloying elements in the microstructure and the resulting material properties. The addition of nitrogen is known to be beneficial for the pitting corrosion resistance of stainless steels. In case of MSS this effect is not only connected to nitro-gen itself because nitrogen can be used to substitute carbon which also influences the result of the heat treatment process. This paper shows the effect of nitrogen on the corrosion resistance in relation to the hardening process of MSS. Therefore the effects of austenitization temperature and cooling rate on microstructure, hardness and corrosion resistance were studied on the MSS X30CrMoN15 1 and X50CrMoV15. The effect of different cooling rates was studied using the jominy end quench test. The changes in corrosion resistance were detected with electrochemical potentiodynamic reactivation (EPR) and by the determination of critical pitting potentials. Besides this experimental approach thermodynamic calculations with the software thermocalc will be presented and used for the interpretation of the effect of nitrogen on the corrosion resistance of MSS. T2 - Materials Science and Engineering 2016 (MSE) CY - Darmstadt, Germany DA - 27.09.2016 KW - Heat treatment KW - Corrosion resistance KW - Stainless steel PY - 2016 AN - OPUS4-39467 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul T1 - Einfluss von Stickstoff auf Mikrostruktur und Korrosionsverhalten martensitischer nichtrostender Stähle N2 - Die Korrosionsbeständigkeit martensitischer nichtrostender Stähle (MNS) wird wesentlich von der chemischen Zusammensetzung und dem Wärmebehandlungszustand beeinflusst. Beides bestimmt die Verteilung der Legierungselemente im Gefüge und die daraus resultierenden Werkstoffeigenschaften. Das Legieren mit Stickstoff bewirkt im Allgemeinen eine Verbesserung der Lochkorrosionsbeständigkeit von nichtrostenden Stählen. Bei martensitischen nichtrostenden Stählen ist dieser Effekt nicht nur auf den Stickstoffgehalt selbst zurückzuführen, sondern auch auf den gleichzeitig verringerten Kohlenstoffgehalt, der ebenfalls das Ergebnis der Wärmebehandlung beeinflusst. In dieser Arbeit wird der Einfluss von Stickstoff auf die Korrosionsbeständigkeit in Bezug zum Härtungsprozess von MNS dargestellt. Dazu wird vergleichend der Effekt von Austenitisierungsdauer, -temperatur und Abkühlgeschwindigkeit auf Gefüge, Härte und Korrosionsbeständigkeit der MNS X50CrMoV15 und X30CrMoN15 1 untersucht. Die Abkühlgeschwindigkeit wurde mit dem Stirnabschreckversuch gezielt variiert, um den Einfluss von Abkühlgeschwindigkeiten von > 100 K/s bis 1 K/s zu charakterisieren. Die Veränderungen der Korrosionsbeständigkeit werden durch die elektrochemisch potentiodynamische Reaktivierung (EPR) und durch die Bestimmung kritischer Lochkorrosionspotentiale dokumentiert. Neben diesem experimentellen Ansatz werden auch die Ergebnisse von thermodynamischen Berechnungen mit der Software Thermocalc vorgestellt und abschließend auch zur Interpretation des Einflusses von Stickstoff auf die Korrosionsbeständigkeit martensitischer nichtrostender Stähle genutzt. T2 - Sitzung des GfKORR Arbeitskreises „Korrosionsuntersuchung und -überwachung" CY - Neustadt-Glewe, Germany DA - 13.10.2016 KW - Stickstoff KW - Korrosionsverhalten KW - Martensitische nichtrostende Stähle PY - 2016 AN - OPUS4-39468 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul T1 - Einfluss der Wärmebehandlung auf die Korrosionsbeständigkeit von Schneidwaren N2 - Härte, Schneidleistung und Korrosionsbeständigkeit sind die wichtigsten Qualitätsmerkmale von Schneidwaren, die nur durch eine optimal durchgeführte Wärmebehandlung des martensitischen nichtrostenden Stahls 1.4116 (X50CrMoV15) erreicht werden können. In der industriellen Fertigung wird die Korrosionsbeständigkeit von Schneidwaren durch Wechseltauchversuche überprüft, die herstellerübergreifend eine große Schwankung der Korrosionsbeständigkeit zeigen. In den letzten Jahren wurden neue elektrochemische Untersuchungsmethoden für die Werkstoffgruppe der martensitischen nichtrostenden Stähle entwickelt, welche die geringe Lochkorrosionsbeständigkeit von Schneidwaren auf das Phänomen der Chromverarmung zurückführen. Derzeit wird in der wissenschaftlichen und in der industriellen Gemeinschaft der Schritt des Anlassens als Ursache der Chromverarmung angesehen. Bei Schneidwaren sind die Anlasstemperaturen allerdings zu gering, um die auftretende Chromverarmung zu erklären. Aus diesem Grund wurde eine systematische Untersuchung der wichtigsten Wärmebehandlungsparameter: Härtetemperatur, Haltedauer, Abkühlrate und Anlasstemperatur durchgeführt, um den Einfluss aller Wärmebehandlungsparameter auf das Auftreten von Chromverarmung aufzuklären. Durch die elektrochemisch potentiodynamische Reaktivierung (EPR) erfolgte der Nachweis von Chromverarmung. Außerdem wurde die Lochkorrosionsanfälligkeit durch die anwendernahe KorroPad-Prüfung und die Bestimmung kritischen Lochkorrosionspotentiale ermittelt. Beides zeigt den Einfluss der durch die Wärmebehandlung erzeugten Chromverarmung auf die Lochkorrosionsbeständigkeit, die beim Einsatz und bei der Reinigung von Schneidwaren notwendig sind. T2 - 73. HärtereiKongress 2016 CY - Cologne, Germany DA - 26.10.2016 KW - Wärmebehandlung KW - Korrosionsbeständigkeit KW - Schneidwaren PY - 2016 AN - OPUS4-39469 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul T1 - Einfluss der Oberflächennachbearbeitung auf die Korrosionsbeständigkeit von Schweiß-nähten des Duplexstahls 1.4062 N2 - Die Korrosionsbeständigkeit geschweißter Konstruktionen aus nichtrostenden Duplexstählen wird von den Schweißparametern und der Nachbehandlung der Oberflächen bestimmt. Eine etablierte Methode der Schweißnahtnachbehandlung ist das Strahlen der Oberfläche mit Glasperlen. Diese Methode soll aus wirtschaftlichen Gründen durch das Strahlen mit Korund ersetzt werden, welches deutliche Zeit- und Kostenvorteile bietet. Besonders bei der Lochkorrosionsbeständigkeit hat sich das Schleifen mit Korund bereits als nachteilig erwiesen, weshalb diese Umstellung auch beim Stahlen kritisch hinterfragt wird. Daher wurden Probeschweißungen bei der Firma Modersohn hergestellt und mit verschiedenen Oberflächenbearbeitungsmethoden (Glasperlenstrahlen, Korundstrahlen, Beizen, Elektropolieren, Schleifen) nachbehandelt. Diese verschiedenen Oberflächenzustände wurden analytisch (REM, Rauheit) charakterisiert und hinsichtlich ihrer Lochkorrosionsbeständigkeit vergleichend untersucht werden, um die Eignung des Strahlens mit Korund zu beurteilen. T2 - GfKORR-Jahrestagung 'Duplex-Stähle – Nische oder Zukunft ?' CY - Frankfurt/M., Germany DA - 15.11.2016 KW - Korrosionsbeständigkeit KW - Schweißnähte KW - Duplexstahl PY - 2016 AN - OPUS4-39470 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul A1 - Kauss, Norman T1 - Einfluss des Schwefelgehalts auf die Korrosionsbeständigkeit des nichtrostenden Stahls 1.4404 N2 - Die Korrosionsbeständigkeit nichtrostender Stähle wird maßgeblich von ihrer chemischen Zusammensetzung bestimmt. Der tendenzielle Einfluss ist für die Hauptlegierungselemente in der wissenschaftlichen Fachliteratur beschrieben. Bei Begleitelement Schwefel gibt es dagegen keine konkreten Untersuchungen die belegen, ab welchem Gehalt mit einer Verringerung der Korrosionsbeständigkeit zu rechnen ist. Im Lichtbogenschmelzofen wurden verschiedene Legierungen mit abgestuftem Schwefelgehalten hergestellt, um den Einfluss dieses Begleitelementes auf die Korrosionsbeständigkeit systematisch zu untersuchen. Die KorroPad-Prüfung und die Bestimmung kritischer Lochkorrosionspotentiale wurden zur Charakterisierung der Legierungen genutzt. Beide Methoden belegen eine zunehmende Verringerung der Lochkorrosionsbeständigkeit mit dem Schwefelgehalt. T2 - GfKORR-Jahrestagung 'Duplex-Stähle – Nische oder Zukunft ? CY - Frankfurt/M., Germany DA - 15.11.2016 KW - Schwefelgehalt KW - Korrosionsbeständigkeit KW - Nichtrostender Stahl PY - 2016 AN - OPUS4-39472 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, C. T1 - Einfluss der Abkühlgeschwindigkeit auf die Korrosionsbeständigkeit martensitischer nichtrostender Stähle N2 - Martensitische nichtrostende Stähle werden in verschiedenen technischen Bereichen eingesetzt, bei denen eine optimale Kombination aus hoher mechanischer Festigkeit und guter korrosiver Beständigkeit gefordert wird. Beide Eigenschaften werden in der Industrie primär durch die Wärmebehandlung gesteuert. Die Korrosionseigenschaften sind dabei stark von der diffusionsbedingten Bildung und Auflösung von Chromkarbiden abhängig. In vergangenen wissenschaftlichen Arbeiten konnte nachgewiesen werden, dass die Abkühlgeschwindigkeit nach dem Austenitisieren einen großen Einfluss auf die Bildung solcher Karbide hat. Der Einfluss der Abkühlgeschwindigkeit auf die Lochkorrosionsbeständigkeit wurde an den Stählen 1.4108 und 1.4116 systematisch untersucht. Mit Hilfe des Stirnabschreckversuches wurde dabei die Abkühlgeschwindigkeiten variiert und anschließend die Veränderung von Gefüge, Lochkorrosionsbeständigkeit und Härte untersucht. Als Ergebnis konnten kritische Abkühlgeschwindigkeiten ermittelt werden, bei denen eine kritische Verringerung der Korrosionsbeständigkeit einsetzt. T2 - GfKORR-Jahrestagung 'Duplex-Stähle – Nische oder Zukunft ?' CY - Frankfurt/M., Germany DA - 15.11.2016 KW - Korrosionsbeständigkeit KW - Martensitische nichtrostende Stähle KW - Abkühlgeschwindigkeit PY - 2016 AN - OPUS4-39473 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul T1 - Einfluss der Wärmebehandlung auf die Korrosionsbeständigkeit martensitischer nichtrostender Stähle (MNS) N2 - Die Korrosionsbeständigkeit martensitischer nichtrostender Stähle (MNS) wird wesentlich durch die Legierungszusammensetzung und die Wärmebehandlung (WB) bestimmt. Verschiedene wissenschaftliche Arbeiten haben bereits gezeigt, dass der Anteil an Chromkarbiden im Gefüge von MNS sehr stark durch die WB (Austenitisierungstemperatur, Abkühlgeschwindigkeit und Anlasstemperatur) beeinflusst wird. Jedoch wurde der Zusammenhang zwischen den einzelnen Teilschritten sowie Parametern der WB und der Korrosionsbeständigkeit von MNS bisher nur unzureichend hergestellt. Daher werden im Rahmen dieser Arbeit systematische Grundlagenuntersuchungen an vier technisch relevanten MNS (X20Cr13, X46Cr13, X50CrMoV15 und X30CrMoN15-1) durchgeführt, um den Einfluss der WB auf die Korrosionsbeständigkeit auf-zuklären. Es werden umfangreiche experimentelle Ergebnisse hinsichtlich Gefüge, Härte und Korrosionsbeständigkeit (EPR, KorroPad, kritische Lochkorrosionspotentiale) vorgestellt und mit thermodynamischen Berechnungen (ThermoCalc) korreliert. Dabei wird aus den Ergebnissen auch abgeleitet, wie Kohlenstoff- und Stickstoffgehalt die Korrosionsbeständigkeit in Relation zur WB beeinflussen. Damit wird der Einfluss aller Wärmebehandlungsschritte und -parameter erstmals eindeutig und unabhängig voneinander für MNS beschrieben. Weiterführend wird erläutert, mit welchem Legierungskonzept und mit welcher WB MNS mit optimaler Korrosionsbeständigkeit hergestellt werden können und wie dies experimentell an technischen Produkten nachweisbar ist. T2 - Öffentliches Promotionskolloquium der Otto-von-Guericke-Universität Magdeburg CY - Magdeburg, Germany DA - 25.01.2017 KW - Wärmebehandlung KW - Korrosionsbeständigkeit KW - martensitische nichtrostende Stähle PY - 2017 AN - OPUS4-39475 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul T1 - Wärmebehandlung und Korrosionsbeständigkeit von Messerstählen N2 - Härte, Schneidleistung und Korrosionsbeständigkeit sind die wichtigsten Qualitätsmerkmale von Schneidwaren, die nur durch eine optimal durchgeführte Wärmebehandlung des martensitischen nichtrostenden Messerstahls 1.4116 (X50CrMoV15) erreicht werden können. In den letzten Jahren wurden neue elektrochemische Untersuchungsmethoden für die Werkstoffgruppe der martensitischen nichtrostenden Stähle entwickelt, welche die geringe Lochkorrosionsbeständigkeit von Schneidwaren auf das Phänomen der Chromverarmung zurückführen. Aus diesem Grund wurde eine systematische Untersuchung der wichtigsten Wärmebehandlungsparameter: Härtetemperatur, Haltedauer, Abkühlrate und Anlasstemperatur durchgeführt, um den Einfluss aller Wärmebehandlungsparameter auf das Auftreten von Chromverarmung aufzuklären. Durch die elektrochemisch potentiodynamische Reaktivierung (EPR) erfolgte der Nachweis von Chromverarmung. Außerdem wurde die Lochkorrosionsanfälligkeit durch die anwendernahe KorroPad-Prüfung und die Bestimmung kritischen Lochkorrosionspotentiale ermittelt. Beides zeigt den Einfluss der durch die Wärmebehandlung erzeugten Chromverarmung auf die Lochkorrosionsbeständigkeit, die beim Einsatz und bei der Reinigung von Messerstählen notwendig sind. T2 - AWT-/VDI-W-Arbeitskreis Wärmebehandlung und Werkstofftechnik Chemnitz CY - Chemnitz, Germany DA - 21.02.2017 KW - Wärmebehandlung KW - Korrosionsbeständigkeit KW - Messerstähle PY - 2017 AN - OPUS4-39476 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Philippen, Jan A1 - Guguschev, Christo A1 - Klimm, Detlef ED - Kuech, Thomas F. ED - Feigelson, Robert R. ED - Nakajima, K. ED - Stringfellow, G.B. T1 - Single crystal fiber growth of cerium doped strontium yttrate, SrY2O4:Ce3+ N2 - First single crystal fibers of cerium doped Strontium yttrate were fabricated using the laser-heated pedestal growth technique. Through thermodynamic Equilibrium calculations and by high-temperature mass spectrometry suitable growth conditions could be determined. The atmosphere played an important role during crystallization. It affected the composition shift, on the one hand, and the valence state of cerium, on the other hand. These dependencies can be explained by combining X-ray diffraction, elemental analysis, and optical spectroscopy. Crystallization in slightly reducing nitrogen atmosphere proved to be a reasonable choice, because evaporation is suppressed and trivalent cerium is stabilized. Strong green emission that depends on the Oxygen fugacity during crystallization could be excited using UV light. Optical properties of SrY2O4:Ce3+ were measured for the first time. KW - Laser heated pedestal growth KW - Oxides KW - Strontium yttrate KW - Single crystal fiber KW - LED phosphors PY - 2017 DO - https://doi.org/10.1016/j.jcrysgro.2016.11.033 SN - 0022-0248 SN - 1873-5002 VL - 459 SP - 17 EP - 22 PB - Elsevier CY - Amsterdam AN - OPUS4-39496 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dieck, S. T1 - Reversed austenite for enhancing ductility of martensitic stainless steel N2 - The novel heat treatment concept, “quenching and partitioning” (Q&P) has been developed for high strength steels with enhanced formability. This heat treatment involves quenching of austenite to a temperature between martensite start and finish, to receive a several amount of retained austenite. During the subsequent annealing treatment, the so called partitioning, the retained austenite is stabilized due to carbon diffusion, which results in enhanced formability and strength regarding strain induced austenite to martensite transformation. In this study a Q&P heat treatment was applied to a Fe-0.45C-0.65Mn-0.34Si-13.95Cr stainless martensite. Thereby the initial quench end temperature and the partitioning time were varied to characterize their influence on microstructural evolution. The microstructural changes were analysed by dilatometer measurements, X-ray diffraction and scanning electron microscopy, including electron back-scatter diffraction. Compression testing was made to examine the mechanical behaviour. It was found that an increasing partitioning time up to 30 min leads to an enhanced formability without loss in strength due to a higher amount of stabilized retained and reversed austenite as well as precipitation hardening. T2 - 19. Werkstofftechnisches Kolloquium CY - Chemnitz, Germany DA - 16.03.2016 KW - Martensite KW - Quenching and partitioning KW - Austenite PY - 2016 AN - OPUS4-39506 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sameith, Janin T1 - Microbially induced corrosion (MIC) - Bacterial biofilms - the good, the ugly and the bad… N2 - Introduction on BAM developments in the project “Microbially Induced Corrosion” (MIC) for new analytical tool, surface modifications and bacterial biofilm developments in the course of the ICBM-Colloquia at the Institut für Chemie und Biologie des Meeres (ICBM) of the Carl-von-Ossietzky-University in Oldenburg. T2 - ICBM Kolloquium (Carl-von-Ossietzky-Universität) CY - Oldenburg, Germany DA - 25.01.2017 KW - MIC KW - Material PY - 2017 AN - OPUS4-39413 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sameith, Janin T1 - BAM strategies for studies on microbial corrosion - Focus area: Materials - Microbially induced corrosion (MIC) N2 - Presentation of the MIC-project (Microbially Induced Corrosion) within the focus area Materials of the BAM. Strategies, developments and innovations in the area of analytical tools, surface modifications, polymer stability and biofilm-enhanced deteriorations of materials in the context of microbially induced corrosion processes. T2 - Gesellschaft für Korrosion e.V Arbeitskreismeeting: Mikrobielle Materialzerstörung CY - Frankfurt; DECHEMA, Germany DA - 09.02.2017 KW - MIC KW - Material KW - Biodetorioration PY - 2017 AN - OPUS4-39415 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 47, Heft 1 T3 - Amts- und Mitteilungsblatt der BAM - 1/2017 PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-397023 SN - 0340-7551 VL - 47 IS - 1 SP - 1 EP - 358 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-39702 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ho, Y.T. A1 - Adriani, G A1 - Beyer, Sebastian A1 - Nhan, P.-T. A1 - Kamm, R. D. A1 - Kah, J.C.Y. T1 - A facile method to probe the vascular permeability of nanoparticles in nanomedicine applications N2 - The effectiveness of nanoparticles (NP) in nanomedicine depends on their ability to extravasate from vasculature towards the target tissue. This is determined by their permeability across the endothelial barrier. Unfortunately, a quantitative study of the diffusion permeability coefficients (Pd) of NPs is difficult with in vivo models. Here, we utilize a relevant model of vascular-tissue interface with tunable endothelial permeability in vitro based on microfluidics. Human umbilical vein endothelial cells (HUVECs) grown in microfluidic devices were treated with Angiopoietin 1 and cyclic adenosine monophosphate (cAMP) to vary the Pd of the HUVECs monolayer towards fluorescent polystyrene NPs (pNPs) of different sizes, which was determined from image analysis of their fluorescence intensity when diffusing across the monolayer. Using 70 kDa dextran as a probe, untreated HUVECs yielded a Pd that approximated tumor vasculature while HUVECs treated with 25 μg/mL cAMP had Pd that approximated healthy vasculature in vivo. As the size of pNPs increased, its Pd decreased in tumor vasculature, but remained largely unchanged in healthy vasculature, demonstrating a trend similar to tumor selectivity for smaller NPs. This microfluidic model of vascular-tissue interface can be used in any laboratory to perform quantitative assessment of the tumor selectivity of nanomedicine-based systems. KW - Nanoparticle PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-397053 DO - https://doi.org/10.1038/s41598-017-00750-3 SN - 2045-2322 VL - 7 IS - 1 SP - Article 707, 1 EP - 13 PB - Macmillan AN - OPUS4-39705 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Müller, P. A1 - Fontana, Patrick A1 - Miccoli, Lorenzo A1 - Ziegert, C. ED - Jäger, W. T1 - Versuchsgestützte Kalibrierung von Teilsicherheitsbeiwerten im Lehmmauerwerksbau - Empfehlungen für die Erarbeitung eines Bemessungskonzepts N2 - Ziel der vorliegenden Untersuchung war es zu überprüfen, inwiefern eine Bemessungsvorschrift auf Basis von Teilsicherheitsbeiwerten im Lehmmauerwerksbau möglich ist. Bemessungsvorschriften im konventionellen Mauerwerksbau und im Lehmmauerwerksbau waren aufgrund des prinzipiell gleichen Tragverhaltens stets eng miteinander verknüpft. Die im Rahmen dieser Arbeit durchgeführten Druckversuche an Lehmmauermörtel, Lehmsteinen und Lehmmauerwerk konnten zeigen, dass die Streuungen der Festigkeiten von Lehmbaustoffen aufgrund der industriellen Herstellung sehr gering sind. Es konnte festgestellt werden, dass eine Bemessung auf Grundlage des semiprobabilistischen Bemessungskonzeptes in Anlehnung an den konventionellen Mauerwerksbau möglich ist. Neben einem ersten Vorschlag des Teilsicherheitsbeiwertes für den Lastzustand Druck werden Vorschläge für Prüfvorschriften im Lehmbau beziehungsweise deren Modifikation unterbreitet und künftige Forschungsschwerpunkte herausgearbeitet. KW - Baustoffe KW - Lehmmauerwerk KW - Lehmbau KW - Teilsicherheitsbeiwert KW - Zuverlässigkeit KW - Druckfestigkeit KW - Prüfverfahren KW - Bemessung KW - Normung KW - Feuchteabhängige Festigkeit PY - 2017 SN - 978-3-433-03161-2 SP - 181 EP - 194 PB - Ernst & Sohn CY - Berlin AN - OPUS4-39628 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Miccoli, Lorenzo A1 - Garofano, A. A1 - Fontana, Patrick A1 - Müller, U. ED - Jäger, W. T1 - Modellierung der mechanischen Eigenschaften von Lehmsteinmauerwerk unter statischer Druck- und Schubbeanspruchung N2 - In diesem Beitrag werden numerische Analysen der mechanischen Eigenschaften von Lehmsteinmauerwerk unter Druck- und Schubbeanspruchung vorgestellt. Ergebnisse von einachsigen Druck- und Schubversuchen an Wandprüfkörpern lieferten dafür grundlegende mechanische Kennwerte im elastischen Bereich und im nichtelastischen Versagenszustand.Die Testergebnisse zeigten, dass verschiedene Vorlasten keinen wesentlichen Einfluss auf die Schubfestigkeit haben. Außerdem bestätigten die Ergebnisse das spröde Verhalten von Lehmsteinmauerwerk unter einachsiger Druckbelastung und es zeigte sich, dass das Versagen des Lehmsteinmauerwerks unter Scherbelastung entlang der Mörtelfugen erfolgt. Die experimentellen Ergebnisse wurden verwendet, um das Verhalten von Lehmsteinmauerwerk durch nichtlineare Finite-Elemente-Methoden auf der Basis von Makro- und Mikro-Modellierungsansätzen zu simulieren. Entsprechendes konstitutives Materialverhalten und Zwängungen, die in den Versuchen durch die Art der Lasteinleitung in Form von Stahlprofilen und Stahlschuhen verursacht wurden, wurde in den Modellen berücksichtigt. Es wurde zuerst ein auf der Grundlage der experimentellen Daten kalibriertes Makro-Modell entwickelt, was zu einer brauchbaren Vorhersage des Versagensverhaltens der Mauerwerksprüfkörper führte. Die simulierten Spannungs-Dehnungs-Kurven, berechnet unter einachsiger Druckbelastung, zeigten eine gute Übereinstimmung mit den Ergebnissen der geprüften Mauerwerkskörper, sowohl im elastischen als auch im nichtelastischen Bereich. Ein vereinfachter Ansatz, basierend auf der Makro-Modellierung und einem homogenisierten Prüfkörper, kann für die Untersuchung größerer Tragsysteme oder ganzer Gebäude angewendet werden, wobei eine zufriedenstellende Genauigkeit bei geringerem Rechenaufwand erreicht wird. Obwohl das globale Spannungs-Dehnungs-Verhalten zufriedenstellend wiedergegeben wurde, ist ein solches nichtlineares isotropes Kontinuumsmodell für Lehmsteinmauerwerk nicht in vollem Umfang geeignet, um das bei den Versuchen beobachtete Rissbild an den Prüfkörpern zu simulieren. Eine detailliertere Analyse des mechanischen Verhaltensdes Mauerwerks wurde mit einem Mikro-Modellierungsansatz durchgeführt. Das Modell, in dem ein Wandabschnitt nicht mehr homogenisiert, sondern in konkrete Stein- und Fugenelemente diskretisiert wird, hat sich insbesondere für das Verhalten von Lehmsteinmauerwerk unter Schubbeanspruchung als geeignet erwiesen. Die Auswertung der Spannungsverteilungen bei der nichtlinearen Analyse lieferte Informationen über die tatsächlichen Mechanismen der Lastübertragung zwischen Steinen und Mörtelfugen. Mit dem Mikro-Modell war es möglich, das nichtlineare Verhalten von Lehmsteinmauerwerk vorherzusagen. Es stellt somit ein geeignetes Werkzeug für die Untersuchung der Versagensmechanismen von Lehmsteinmauerwerk dar. Allerdings sind aufgrund der Komplexität des Modells für die Beschreibung der Stein/Mörtel-Schnittstelle und die hohe Anzahl an erforderlichen mechanischen Parametern umfassendere Untersuchungen notwendig. Die zukünftige Forschung wird sich daher einerseits auf die Verfeinerung der numerischen Modelle und andererseits auf die Simulation komplexer Belastungssituationen und Gebäudekomponenten konzentrieren. KW - Lehmsteinmauerwerk KW - Mechanische Eigenschaften KW - Statische Druck- und Schubbeanspruchung KW - Lehmbau KW - Baustoffe PY - 2017 SN - 978-3-433-03161-2 SP - 195 EP - 208 PB - Ernst & Sohn CY - Berlin AN - OPUS4-39631 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit A1 - Haufe, Manuela A1 - Heyer, Martina T1 - Compatibility evaluations of sealing materials with aged biofuels N2 - The objective of this research was to determine the resistance of frequently used sealing materials such as EPDM, FKM, FVMQ, CR, CSM, IIR, NBR, PA, PUR and VMQ in aged biodiesel and heating oil B10 with 10 % biodiesel. The mass, tensile strength, breaking elongation and Shore hardnesses of the test specimens were determined before and after exposure in non-aged, one-year, two-year, three-year and four-year aged biodiesel and B10 at 20 °C, 40 °C and 70 °C. A threshold for the reduction in tensile properties and Shore hardness is not set in the international standards. Therefore, a threshold of 15 % was set for the evaluation of the compatibility. The decrease in tensile properties and Shore hardness increased with the age and the temperature of the biodiesel and the heating oil. The age of the biodiesel was not relevant for the sealing materials CR, CSM, EPDM, IIR and NBR, which were generally not resistant to biodiesel and B10. FKM and PA showed high compatibility in non-aged and aged biodiesel. FVMQ and PA could be evaluated as resistant in non-aged and aged B10 at 20°C and 40°C, whereas FKM was resistant up to 70°C despite of the age of B10. T2 - CORROSION 2017 CY - New Orleans, LA, USA DA - 26.03.2017 KW - Sealing materials KW - Compatibility KW - Aged biodiesel KW - Aged heating oil with 10% biodiesel (B10) KW - Tensile properties KW - Shore hardness PY - 2017 SP - Paper 8847, 1 EP - 12 PB - NACE International, Publications Division CY - Houston, TX, USA AN - OPUS4-39637 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Compatibility Evaluations of Sealing Materials with Aged Biofuels N2 - The objective of this research was to determine the resistance of frequently used sealing materials such as EPDM, FKM, FVMQ, CR, CSM, IIR, NBR, PA, PUR and VMQ in aged biodiesel and heating oil B10 with 10 % biodiesel. The mass, tensile strength, breaking elongation and Shore hardnesses of the test specimens were determined before and after exposure in non-aged, one-year, two-year, three-year and four-year aged biodiesel and B10 at 20 °C, 40 °C and 70 °C. A threshold for the reduction in tensile properties and Shore hardness is not set in the international standards. Therefore, a threshold of 15 % was set for the evaluation of the compatibility. The decrease in tensile properties and Shore hardness increased with the age and the temperature of the biodiesel and the heating oil. The age of the biodiesel was not relevant for the sealing materials CR, CSM, EPDM, IIR and NBR, which were generally not resistant to biodiesel and B10. FKM and PA showed high compatibility in non-aged and aged biodiesel. FVMQ and PA could be evaluated as resistant in non-aged and aged B10 at 20°C and 40°C, whereas FKM was resistant up to 70°C despite of the age of B10. T2 - CORROSION 2017 CY - New Orleans, LA, USA DA - 26.03.2017 KW - Sealing materials KW - Compatibility KW - Aged biodiesel KW - Aged heating oil with 10% biodiesel (B10) KW - Tensile properties KW - Shore hardness PY - 2017 AN - OPUS4-39640 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wilrich, Thomas A1 - Wilrich, Cordula T1 - Der Brand des Zinkklumpens im Restmülleimer N2 - In dieser Veröffentlichung werden der Strafbefehl und das in der Revision erfolgte Urteil zu einem Unfall im Chemieunterricht diskutiert. Der Strafbefehl: Sie werden "beschuldigt, fahrlässig eine Räumlichkeit, die zeitweise dem Aufenthalt von Menschen dient, zu einer Zeit, in der Menschen sich dort aufzuhalten pflegen, in Brand gesetzt oder durch eine Brandlegung ganz oder teilweise zerstört, indem Sie, nachdem Sie in Ihrer Eigenschaft als Chemielehrer des X-Gymnasiums in Y am Morgen des vorgenannten Tages im Chemieunterricht Schülern ein Experiment vorgeführt hatten, bei dem Sie Zinkpulver mit Natronlauge reagieren ließen, gegen 9:20 Uhr die für das Experiment benutzten Gläser sowie den entstandenen Zinkklumpen im Chemievorbereitungsraum mit Säure neutralisierten sowie mit Wasser abspülten, den Zinkklumpen sodann jedoch einfach in einem Kunststoffmülleimer entsorgten, welcher sich dort entzündete, was zu einem Brand im Chemievorbereitungsraum führte, bei dem diverse Möbelstücke samt Laborutensilien durch das Feuer zerstört wurden, es zu lokalen Gebäudeschäden durch abgeplatzten Wand- und Deckenputz kam und die Räumlichkeiten großflächig durch Rauchgasniederschläge belastet wurden, was Sie als Chemielehrer aufgrund Ihrer besonderen Fachkenntnisse hätten vorhersehen können und müssen; die Kosten der notwendigen Sanierungsmaßnahmen betragen € 66.647,26". Sodann heißt es, dass "auf Antrag der Staatsanwaltschaft gegen Sie eine Geldstrafe von 50 Tagessätzen festgesetzt wird. Die Höhe eines Tagessatzes beträgt € 100,–, die Geldstrafe insgesamt mithin € 5.000,–". Das Urteil: Der Lehrer erhob gegen den Strafbefehl Einspruch und das Amtsgericht sprach ihn nach mündlicher Verhandlung mit Urteil vom 8. Juli 2015 frei. In der vorliegenden Veröffentlichung werden der Strafbefehl und das Urteil im Hinblick auf Pflichtwidrigkeit, Kausalität und Fahrlässigkeit diskutiert. Darüberhinaus wird besprochen, ob die zugrunde gelegte Arbeitsschutzvorschrift angemessen angewendet und vom Gericht korrekt interpretiert wurde. KW - Arbeitsschutz KW - Entsorgung gefährlicher Stoffe PY - 2017 DO - https://doi.org/10.37307/j.2365-7634.2017.04.10 SN - 2365-7626 IS - 4 SP - 176 EP - 178 PB - Erich Schmidt Verlag (ESV) CY - Berlin AN - OPUS4-39645 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Optimierung industrieller Korundschleifprozesse zur Sicherstellung der Korrosionsbeständigkeit nichtrostender Stähle N2 - Der Vortrag verdeutlicht die Grundlagen der Korrosionsbeständigkeit nichtrostender Stähle und beschäftigt sich vorwiegend mit dem Einfluss der Schleifbearbeitung auf das Korrosionsverhalten. Das AiF-Vorhaben 18823 N/1 wird vorgestellt und erste Ergebnisse zum Einfluss von Schleifprozessen auf die Korrosionsbeständigkeit nichtrostender Stähle werden präsentiert. Darüber hinaus werden Empfehlungen für Verarbeiter nichtrostender Stähle gegeben. T2 - Kursleiterfortbildung 2016 der Informationsstelle Edelstahl Rostfrei CY - Berlin, Germany DA - 26.09.2016 KW - Korrosionsbeständigkeit KW - Corrosion resistance KW - Schleifbearbeitung KW - Surface grinding KW - Nichtrostende Stähle KW - Stainless steels PY - 2016 AN - OPUS4-37517 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wu, Cheng-Chieh T1 - Determination of an approximate anisotropic model for a given geometrical complex isotropic structure by means of finite element method and least-squares adjustment N2 - Many engineering structures are made of composite materials or metal foam. To simulate the deformational behaviour of these structures often requires a high number of discretisation elements. This in turn yields a very large system of linear equations that are extremely time and memory consuming or practically impossible to solve. It is therefore desirable to find an approach to overcome this obstacle. T2 - PhD Day 2016 CY - Berlin, Germany DA - 01.09.2016 KW - Least-Squares Adjustment KW - Inverse Analysis KW - Finite Element Method PY - 2016 AN - OPUS4-37521 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wu, Cheng-Chieh T1 - Ersatzmodell von komplexen geometrischen Strukturen für FEA N2 - Der Grad der Finite-Elemente-Diskretisierung wird vom Verhältnis der Details zur Objektgröße bestimmt. Die Diskretisierung eines großen Objektes mit vielen kleinen Details führt zu einer hohen Anzahl an Elementen bzw. Knotenpunkten. Die Berechnung solcher Körper erfordern nicht nur sehr hohe Rechenzeit, sondern was die Berechnung unmöglich macht, ist der sehr hohe Speicherbedarf. Mit Hilfe eines Ersatzkörpers wird dieses Problem umgangen. T2 - VDI/VDE-GMA Fachausschuss 2.12 "Strukturanalyse und -überwachung in der Bautechnik im Fachbereich Prozessmesstechnik und Strukturanalyse" CY - Darmstadt, Germany DA - 08.09.2016 KW - Ausgleichungsrechnung KW - Inverse Analysis KW - Finite-Elemente-Method PY - 2016 AN - OPUS4-37522 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wu, Cheng-Chieh T1 - Approximate model for geometrical complex structures N2 - Many engineering structures are made of composite materials or metal foam. To simulate the deformational behaviour of these structures often requires a high number of discretisation elements. This in turn yields a very large system of linear equations that are extremely time and memory consuming or practically impossible to solve. It is therefore desirable to find an approach to overcome this obstacle. T2 - 33rd Danubia- Adria Symposium on Advances in Experimental Mechanics CY - Portorož, Slovenia DA - 20.09.2016 KW - Inverse analysis KW - Finite element method KW - Least-squares adjustment PY - 2016 AN - OPUS4-37523 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertovic, Marija T1 - Human factors und die Zuverlässigkeit der ZfP N2 - Laut dem Modularen Zuverlässigkeitsmodel (Müller et al., 2013) für zerstörungsfreie Prüfprozesse, hängt die Zuverlässigkeit der ZfP nicht nur von der innewohnenden (physikalisch-technischen) Fähigkeit der Prüfsystems und den Anwendungsparametern ab, sondern auch von den menschlichen Faktoren und dem organisationalen Kontext. Allerdings begegnete man den Schwankungen in der Prüfleistung bei der ZfP bisher üblicherweise mit der Verbesserung der Geräte und der Veränderung der Prüfanweisungen oder der technischen Ausbildung – nur wenig Ressourcen wurden in die Erforschung der menschlichen und organisationalen Faktoren investiert, obwohl diese die häufigste Ursachen für die Leistungsvariationen der Prüfer darstellen. Human Factors beziehen sich auf Faktoren aus der Umwelt, der Organisation und der Arbeit sowie auf menschliche oder individuelle Charakteristika, die einen sicherheits- und gesundheitsrelevanten Einfluss auf das Arbeitsverhalten haben (HSE, 1999). D.h. dass nicht nur der Mensch und die menschliche Fehler an den Leistungsvariationen „schuld“ sind, sondern dass man die Fehlerursachen auch in den Arbeitsbedingungen und in der Organisation, sowie in der Interaktion zwischen dem Individuum, dem Team, der Technik, der Organisation und dem Umwelt suchen soll. Letztendlich geht es darum eine ganzheitliche Aufmerksamkeit für die Arbeitsplatzgestaltung zu entwickeln, die Bestandteil einer betrieblichen Sicherheitskultur werden kann. Dieser Beitrag wird einen Überblick über die vorhandene Literatur sowie den eigenen Forschungsergebnissen auf dem Gebiet der menschlichen Faktoren in der ZfP geben mit dem Ziel das Potential aufzuzeigen, dass in der Beachtung der menschlichen Faktoren für die Leistungsfähigkeit der ZfP in der industriellen Praxis liegt. T2 - 9. Fachtagung Zerstörungsfreie Prüfung im Eisenbahnwesen CY - Wittenberge, Germany DA - 15.03.2016 KW - ZfP KW - Zuverlässigkeit KW - Human factors PY - 2016 AN - OPUS4-37584 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kanzler, D. T1 - Probability of detection in nondestructive testing N2 - Motivation: What can we learn from the history of aerospace? State of the art: Detectability as the basis of probability of failure Evaluationmethods: Consequences of decisions based on ndt Advanced approaches: Probability of Detection: Evaluation of ndt systems are important! Use of the POD: Out of the box: Finnish and Swedish project for final disposal of spent nuclear fuel T2 - InnoTesting CY - Wildau, Germany DA - 25.02.2016 KW - NDT KW - Reliability KW - POD PY - 2016 AN - OPUS4-37586 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe A1 - Lange, Thorid A1 - Hielscher, Stefan A1 - Rietz, Uwe A1 - Lerche, D. A1 - Pfuch, A. T1 - Multiple-sample approach for bonding and testing: validation of bonding strength of adhesive-bonded joints and adhesive tapes N2 - The multiple-sample approach by means of centrifugal adhesion testing (CAT-technology) allows the determination of bonding strength of adhesive-bonded joints on a statistical basis of up to eight samples. Therefore, it is obvious to ensure the continuous handling and identical processing of an octet of samples within the entire process chain of wet-chemical cleaning, plasma-chemical pre-treatment, bonding of samples, and testing of bonding strength. Within the multiple-sample bonding set-up (MPKV-technology) a defined bonding pressure can be adjusted regardless the actual number of samples. A comparison of single- and multiple-sample approach is made for bonding strength of selected adhesives, double-sided adhesive tapes and different material combinations [stainless steel (V2A) vs. stainless steel, polyamide (PA), or polypropylene (PP)]. It is shown that both technologies improve reliability of results T2 - EURADH 2016 Adhesion ´16 CY - Glasgow, UK DA - 21.09.2016 KW - Multiple-sample bonding KW - Multiple-sample testing KW - Bonding strength KW - Adhesives and adhesive tapes PY - 2016 SP - 162 EP - 166 AN - OPUS4-37588 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertovic, Marija T1 - Automation in NDT: new risks and risk sources N2 - Reliability of NDT depends not only on the intrinsic capability of the measuring systems and on the application factors (the conditions under which NDT is applied), but also—and to a great extent—on human factors and the organisational context under which each inspection is carried out. Adoption of a systematic approach to the identification and prevention of risks. Critical defects could be missed, even if the inspection process is semi-automated. The causes of that risk lie in the technology, people and in the organisation. Currently installed preventive measures are insufficient to prevent from risks New preventive measures could be installed, e.g. further automation, installing alarms, implementing human redundancy, developing software and hardware solutions, optimising procedures, etc. Human factors studies are not only essential for the operation but also during the development process. T2 - 55th annual Conference of the British Institute for Non-Destructive Testing CY - Nottingham, UK DA - 12.09.2016 KW - NDT KW - Risk management KW - Reliability KW - Human factors PY - 2016 AN - OPUS4-37589 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertovic, Marija T1 - Automation in non-destructive testing: new risks and risk sources N2 - Over the past couple of decades Non-Destructive Testing (NDT) has seen a significant increase in the use of automation. In addition to increased reliability, objectivity, consistency, repeatability, productivity, and so on, automating parts of the process is expected to decrease the potential for human error. However, the literature on human-automation interaction suggests that automation is not only associated with benefits, but also with new risks and risk sources. First, this paper will present the methodology used to identify—for the first time—possible risks associated with mechanised data acquisition and corresponding data evaluation. Moreover, it will highlight possible risks, their causes, consequences, and ways of preventing them. Second, those preventive measures will be further analysed by examining new risks that can arise from their implementation, i.e. potential for failure that can arise from (a) working with automated defect-detection and sizing aids, (b) implementing human redundancy, and (c) improvement of the inspection procedures without due consideration of the procedure users. And third, some optimisations strategies will be provided. The purpose of this work is to show that mechanised testing is associated with potential for failure and that the sources of those risks go beyond single inspectors and need to be looked at in the interaction of people with other systems, i.e. the technology, the team and, most importantly, the organisation. T2 - 55th annual Conference of the British Institute for Non-Destructive Testing CY - Nottingham, UK DA - 12.09.2016 KW - NDT KW - Automation KW - Reliability PY - 2016 SP - 1 EP - 11 AN - OPUS4-37591 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gianneo, A. A1 - Carboni, M. A1 - Müller, Christina A1 - Ronneteg, U. T1 - PAUT inspection of copper canister: structural attenuation and POD formulation N2 - For inspection of thick-walled (50mm) copper canisters for final disposal of spent nuclear fuel in Sweden, ultrasonic inspection using phased array technique (PAUT) is applied. Because thick-walled copper is not commonly used as a structural material, previous experience on Phased Array Ultrasonic Testing for this type of application is limited. The paper presents the progress in understanding the amplitudes and attenuation changes acting on the Phased Array Ultrasonic Testing inspection of copper canisters. Previous studies showed the existence of a low pass filtering effect and a heterogeneous grain size distribution along the depth, thus affecting both the detectability of defects and their "Probability of Detection" determination. Consequently, the difference between the first and second back wall echoes were not sufficient to determine the local attenuation (within the inspection range), which affects the signal response for each individual defect. Experimental evaluation of structural attenuation was carried out onto step-wedge samples cut from full-size, extruded and pierced&drawn, copper canisters. Effective attenuation values has been implemented in numerical simulations to achieve a Multi Parameter Probability of Detection and to formulate a Model Assisted Probability of Detection through a Monte-Carlo extraction model. T2 - 42nd Annual Review of Progress in Quantitative Nondestructive Evaluation (QNDE) CY - Minneapolis, MN, USA DA - 26.07.2015 KW - Phased array ultrasonic testing KW - POD KW - Copper PY - 2016 DO - https://doi.org/10.1063/1.4940649 SN - 0094-243X VL - 1706 SP - Article: 200005, 1 EP - 13 PB - AIP Publishing AN - OPUS4-37592 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wu, Cheng-Chieh T1 - Approximate model for geometrical complex structures N2 - Many engineering structures are made of composite materials or metal foam. To simulate the deformational behaviour of these structures often requires a high number of discretisation elements. This in turn yields a very large system of linear equations that are extremely time and memory consuming or practically impossible to solve. It is therefore desirable to find an approach to overcome this obstacle. T2 - 33rd Danubia- Adria Symposium on Advances in Experimental Mechanics CY - Portorož, Slovenia DA - 20.09.2016 KW - Inverse analysis KW - Finite element method KW - Least-squares adjustment PY - 2016 AN - OPUS4-37524 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wu, Cheng-Chieh A1 - Weisbrich, S. A1 - Neitzel, F. ED - Aulova, Alexandra ED - Rogelj Ritonja, Alenka ED - Emri, Igor T1 - Approximate model for geometrical complex structures N2 - Many engineering structures are made of composite materials or metal foam. To simulate the deformational behaviour of these structures often requires a high number of discretisation elements. This in turn yields a very large system of linear equations that are extremely time and memory consuming or practically impossible to solve. It is therefore desirable to find an approach to overcome this obstacle. T2 - 33rd Danubia- Adria Symposium on Advances in Experimental Mechanics CY - Portorož, Slovenia DA - 20.09.2016 KW - Inverse analysis KW - Finite element method KW - Least-squares adjustment PY - 2016 SN - 978-961-94081-0-0 SP - 52 EP - 53 CY - Ljubljana AN - OPUS4-37529 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Helmerich, Rosemarie T1 - Long-Term measurement of vertical displacements at the outer concrete bridges of the Berlin Main Station N2 - The Berlin Main Station was built between 2000 and 2006. At the occasion of the 10th anniversary after the Berlin Main Station was officially opened to train traffic, a view back on eight years of monitoring was given. For the period of the construction with different load cases, the monitoring system was required by the Railway Authorities (Eisenbahnbundesam, EBA) to survey differential vertical displacements between neighbouring supports of the glas roof and the partially prestressed middle bridges. 128 sensors were installed.The data was published in the Internet with access restricted to the BAM scientists and the owner of the station, the German Railways DB AG. T2 - 33rd Danubia- Adria Symposium on Advances in Experimental Mechanics CY - Portorož, Slovenia DA - 20.09.2016 KW - Strain measurements KW - Monitoring KW - Differential displacements KW - Berlin Main Station KW - Hydraulic levelling system KW - Laser-based displacement measuring system PY - 2016 AN - OPUS4-37540 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Helmerich, Rosemarie T1 - Is data obtained through Non-destructive Testing reliable? N2 - Civil engineers, who are involved in nondestructive testing have to solve an essential task: the transfer of the results of NDT-research into practice. NDT in civil Engineering is a quite new discipline. The results must meet the needs of the infrastructure owners to convince them about the usefulness of NDT. The issue of reliability of the NDT-data was discussed. T2 - Reliability Workshop Polytechnical University HongKong CY - Hong Kong, China DA - 06.04.2016 KW - Civil infrastructure KW - Reliability KW - POD KW - NDT PY - 2016 AN - OPUS4-37545 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin A1 - Heyn, A. T1 - Corrosion investigations by using gel-type electrolytes N2 - This contribution will show that gel-type electrolytes influence protective layers on zinc coatings considerably less than typical bulk electrolytes. Different zinc coatings are investigated, their naturally formed protective layers are electrochemically characterized and corrosion relevant values are determined by using a gel pad based on polysaccharide. From the results it is evident that gel-type electrolytes represent a viable and promising field in corrosion research. T2 - EUROCORR European Corrosion Congress 2016 CY - Montpellier, France DA - 11.09.2016 KW - Corrosion investigations KW - Gel-type electrolytes KW - Zinc coatings PY - 2016 SP - Paper P-56097 AN - OPUS4-37546 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Nofz, Marianne ED - Klein, Lisa ED - Aparicio, Mario ED - Jitianu, Andrei T1 - Alumina thin films N2 - This chapter gives an overview over preparation, properties and applications of alumina thin films. The preparation of polymeric and colloidal alumina sols and their deposition on diverse substrate materials with different geometries are described first. Consideration of properties (surface tension, particle size, viscosity, aging of the sols and their optimization by using certain additives) is included, too. A description of post-treatments of the coatings, which initiate phase transformations and also determine their microstructure, completes the part on coating preparation. Data on adhesion, thickness, surface roughness and mechanical, textural as well as optical properties of alumina thin films are provided in a further paragraph. In a third main part experience concerning possible applications, such as (i) membranes for catalysis, separation and filtration, (ii) barrier layers against electrochemical and high temperature corrosion or inter-diffusion of ions between different phases, (iii) mechanical protection, (iv) sensor construction, (v) improvement of optical properties, as well as (vi) achieving water repellency is summarized. KW - Sol-gel coating KW - Alumina KW - Thin film PY - 2016 SN - 978-3-319-19454-7 DO - https://doi.org/10.1007/978-3-319-19454-7_133-1 SP - 1 EP - 44 PB - Springer International Publishing CY - Schweiz ET - 2. Auflage AN - OPUS4-37552 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klein, Ulrich T1 - Schäden von Verbindungen an Edelstahlrohren N2 - Spaltkorrosion und Spannungsrisskorrosion als Ursache für das Versagen von Rohrleitungen aus Edelstahl T2 - GfKorr Arbeitskreissitzung Schadensuntersuchung 2015 CY - Frankfurt a.M., Germany DA - 26.05.2015 KW - Pressverbindung KW - Spaltkorrosion KW - Spannungsrisskrorsion KW - Trinkwasserinstallation KW - Feuerlöschanlage PY - 2015 AN - OPUS4-37611 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Trappe, Volker A1 - Basan, Ricardo A1 - Grasse, Fabian ED - Paris, Federico T1 - Stiffness and fracture of shear loaded laminates with unidirectional and biaxial fibre orientation investigated with a picture frame test N2 - Fibre Reinforced Plastics (e.g. CFRP, GFRP) characteristically show nonlinear stress-strain behaviour due to intralaminar shear loading. The determination of the in-plane shear stiffness and strength for this class of material is difficult and common test standards and methods of analysis are partially inaccurate. The identification of the in-plane shear properties was made with an especial designed “picture frame test device” which enables shear loading up to 950N/mm. Therefore the strength limit can be reached at specimens with adequate thickness and a high safety factor against buckling. Due to the chosen design the maximum of the shear loading and the final failure occur in the centre of the specimen. The experiments match with the numerical analysis. T2 - ECCM16 - 16TH EUROPEAN CONFERENCE ON COMPOSITE MATERIALS CY - Seville, Spain DA - 22.06.2014 KW - Picture frame test KW - Fibre reinforced plastics (FRP) KW - Shear strength and stiffness KW - In-situ effect PY - 2014 SN - 978-84-616-9798-4 VL - 2014 SP - ID0263 - 1 EP - 8 PB - ECCM CY - Sevilla AN - OPUS4-37617 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kanzler, D. A1 - Müller, Christina T1 - How much information do we need? A reflection of the correct use of real defects in POD-evaluations N2 - To evaluate the capability of a non destructive testing system the “truth” of the used defects is essential. But what exactly is the truth of a real defect? And how much information is usable for the study? This presentation gives an overview about an advanced use of multiple metallographic cuts for the POD evaluation. In the presentation an approach is shown where information of metallographic studies are reconstructed and weighted to gain the essential information about real defects and which information are important for the detection with radiographic testing equipment. Furthermore, different connection points are discussed were additional knowledge from simulation and artificial defects can be used to gain additional certainty for the result of the evaluation. The methodology is used for the evaluation for the digital radiographic testing system for the testing of electron-beam welds, which is one possible choice to seal the Finnish copper canisters for the final deposit of spent nuclear fuel. T2 - 42nd annual review of progress in quantitative nondestructive evaluation: Incorporating the 6th European-American Workshop on Reliability of NDE CY - Minneapolis, MN, USA DA - 25.07.2015 KW - NDT KW - POD KW - Radiography PY - 2016 DO - https://doi.org/10.1063/1.4940652 SN - 0094-243X VL - 1706 SP - 200008-1 EP - 200008-7 PB - AIP Publishing AN - OPUS4-37596 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Griepentrog, Michael T1 - Kratzbeständigkeit Prüfmethoden und deren Bewertung N2 - Der Vortrag widmet sich der Kratzbeständigkeit-Prüfmethoden und deren Bewertung und beschreibt Begriffe/Definitionen, Wirtschaftliche Bedeutung der Kratzbeständigkeit, Mess- und Prüfverfahren – allgemein (Anwendbarkeit, Messunsicherheit, Validierung), Mess- und Prüfverfahren – speziell die Erzeugung, Prüfverfahren von Einzel- und Vielfach-Kratzern, die Charakterisierung von Verkratzungen und eine zusammenfassende Bewertung im Einzelnen T2 - SKZ-Seminare für die Kunststoff-Branche: Modifikation der Kratz- und Abriebbeständigkeit CY - Peine, Germany DA - 19.04.2016 KW - Kratzfestigkeit KW - Haftfestigkeit KW - Ritztest KW - Instrumentierte Eindringprüfung KW - Normung PY - 2016 AN - OPUS4-37598 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Christina T1 - Analysis and synthesis of NDT reliability using the extended modular model N2 - The aim of all the effort devoted to NDE reliability is to evaluate the reliability accurately, reliably and efficiently, in accordance with the specific requirements of industrial application taking into account the very different nature of influencing factors. The set up of the Modular Reliability Model in 1997 was a big step forward in the understanding of influencing mechanisms in terms of the three different main elements, i.e. the intrinsic capability (IC), the application parameters (AP) and the human factors (HF). The intrinsic capability stands for the pure physical-technological process of the signal detection caused by the waves or the rays from a material defect in the presence of noise (caused by the material and the devices). This intrinsic capability is the upper bound of the possible reliability. Already when measuring this intrinsic capability for thick walled components the original one-parameter POD should be extended to a multi-parameter POD, where, in addition to the defect size, a number of additional physical parameters, such as the grain size distribution (or attenuation), defect depth, and angle or surface roughness, must be considered. For real life cycle assessments it is necessary to evaluate the signal response from real defects. The industrial application factors, e.g. coupling conditions, limited accessibility, heat and environmental vibrations, diminish the reliability. The amount of reduction can be determined quantitatively, if the underlying conditions are controlled. In case they are not controlled it is necessary to count for a (unknown) fluctuation in the reliability in the field anyway. The third group of important influencing factors are the human factors, which do not only cover the individual performance capability of the inspectors but also the design of the working place, the procedure, the teamwork quality, interaction with systems, the organization, and finally, the relationship between the companies involved in the inspection process and to which extend the responsible parties are aware of it. Both the internal and external organizational context, affect not only the HF but also the IC and AP. After having analysed the single factors separately it is necessary to look how everything is interconnected. When comparing an “ideal inspection” with a “real inspection” it is worthwhile to look at the existing practices, rules and standards. How do they really support reliable testing? With respect to the industrial end user, it needs to be shown how the level of reliability of NDE, influenced by the different factors and their interaction, has an impact on acceptance or rejection of safety critical parts. The approach of analysis and synthesis will be illustrated by examples of the reliability investigation of the inspection of copper canisters for nuclear fuel deposit in Sweden and Finland and German Railway inspections (hollow axle testing). T2 - 19th World Conference on Non-Destructive Testing CY - München, Germany DA - 13.06.2016 KW - NDT KW - Reliability KW - Modular model PY - 2016 AN - OPUS4-37602 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Selby, G. T1 - Observations on implementation of the BAM holistic reliability model N2 - Achieving reliability in NDE for nuclear power plants is a complex challenge. As engineers we tend to focus on the equipment and the written procedures; they are easy for us to understand, measure and control. This focus addresses only one of the four aspects of the BAM holistic model, namely, Intrinsic Capability. Another of the model's modules, Application Parameters, also is engineering-oriented as examiners work to ensure that the equipment and procedure can be applied correctly in the actual examination environment as it is found in the field, though in addition to engineering it requires organizational foresight and commitment to understand and prepare for that specific environment well in advance. The Human Factors reliability module is harder for us to think about. The procedure developers think, "Of course all the examiners in the field will understand all aspects of my procedure and execute them correctly." Most of our bad experiences with reliability occur when this happy thought turns out to be untrue. And finally, perhaps the hardest reliability module to affect is Organizational Context. Getting all of the stakeholders -- the plant owner, the NDE company, the examiners, the regulators, the qualification body, the equipment suppliers -- to think about reliability in the same way, years in advance of the examination, to think about reliability at every step in the long process leading to the day of the examination itself, is a heavy lift indeed. T2 - 19th World Conference on Non-Destructive Testing CY - München, Germany DA - 13.06.2016 KW - NDT KW - Reliability KW - Modular model PY - 2016 AN - OPUS4-37603 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertovic, Marija T1 - Human factors in NDT: a re-emerging field N2 - Human factors have puzzled the non-destructive testing (NDT) community since the NDT’s beginnings. It is well known that various human and organisational factors affect the reliability of NDT in the field. Hence, various efforts have been made to improve the technology, the training and the qualification process, the inspection procedures, and the working conditions, among others. However, human factors still puzzle the NDT community and the efforts to fill the gap in knowledge are rather scarce. In comparison to other fields, human factors in NDT have been a rather poorly investigated field. In the past 30 years, only a handful of institutes engaged into the research in this field. However, the recent efforts from the UK and Germany have brought the topic into spotlight. This paper will provide an overview of existing knowledge in the field and discuss future directions. T2 - 19th World Conference on Non-Destructive Testing CY - München, Germany DA - 13.06.2016 KW - NDT KW - Reliability KW - Human factors PY - 2016 AN - OPUS4-37604 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - McGrath, B. T1 - How NDT companies can benefit from human factors knowledge N2 - Ultrasonic phased array is, currently, the technology which is being applied as the solution to a lot of inspection problems. The perceived benefits are seen to be worth the outlay on equipment and specialised personnel. Yet, there is a source of knowledge, freely available, which can also deliver immediate benefits, through more reliable inspection results, and consequently increased client confidence, but which is largely ignored by the greater part of the NDT community. This talk will review the latest Human Factors knowledge and provide practical illustrations of how companies can use it to improve their competitive edge. T2 - 19th World Conference on Non-Destructive Testing CY - München, Germany DA - 13.06.2016 KW - NDT KW - Reliability KW - Human factors PY - 2016 AN - OPUS4-37606 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kanzler, Daniel T1 - Evaluating RT systems with a new POD approach N2 - The usefulness and purpose of evaluating nondestructive testing (NDT) systems and their capabilities has changed in the last decade. The conventional method of simply applying a familiar statistical algorithm to say whether the system is usable for the tasks is history. Nowadays, multiple parameter methods which describe the probabilities of detection (POD) of different systems or real defects need new characteristics and a broader variety of statistical models to describe the true system behaviour. The appraisal of the NDT system involves diverse departments within a company (engineering, NDT-operators, and statisticians), but is, at the same time, more needed and requested than in the past. In this article, an approach is discussed in which professionals from different fields worked well together, accomplishing cost-intensive metallographic studies in correlation with well-understood physical behaviour of NDT-methods as well as deep-discussed mathematical methods to create a holistic evaluation of the technical reliability for a specific radiographic testing (RT) equipment. The first part of the publication will show the comparison between metallographic grinding and the RT indications. An essential innovation over past evaluation methods was the use of a multi-scale smoothing algorithm, which describes physical parameters, which were not used in evaluation like the POD in this way in the past. In the second part the statistical requirements for the POD take the focus. It can often be hard to make significant statements; especially in the case where only a small amount of data is available. The combination of data and the use of knowledge from simulations are essential. One possible solution will be shown for the RT evaluation. The methodology is used for evaluating the digital RT system for the inspection of electron-beam welds, which was method considered to seal the Finnish copper canisters for the final deposit of spent nuclear fuel. T2 - 19th World Conference on Non-Destructive Testing CY - München, Germany DA - 13.06.2016 KW - NDT KW - Reliability KW - POD KW - RT PY - 2016 AN - OPUS4-37607 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Götschel, S. T1 - Quantitative defect reconstruction in active thermography for fiber-reinforced composites N2 - Carbon-fiber reinforced composites are becoming more and more important in the production of light-weight structures, e.g. in the automotive and aerospace industry. Thermography is often used for non-destructive testing of these products, especially to detect delaminations between different layers of the composite. In this presentation, we aim at methods for defect reconstruction from thermographic measurements of such carbon-fiber reinforced composites. The reconstruction results shall not only allow locating defects, but also give a quantitative characterization of the geometric properties of the defect. We discuss the simulation of the measurement process using finite element methods, as well as the experimental validation. In order to take anisotropic heat transport due to the fibers into account, we compare describing layers separately by individual diffusion tensors with using an averaged diffusion tensor. Especially in pulse thermography, thin boundary layers with steep temperature gradients occurring at the heated surface need to be resolved. Here we consider the combination of a 1D analytical solution combined with numerical solution of the remaining defect equation. Moreover, we discuss the mathematical modelling of various defects like delaminations and undulations, as well as the description of inhomogeneous heating by geometric optics. Finally, we will describe PDE-based methods for the solution of the inverse problem as well as ideas for fast heuristic methods to avoid expensive computations. T2 - 19th World Conference on Non-Destructive Testing CY - Munich, Germany DA - 13.06.2016 KW - Active thermography KW - Reconstruction KW - Quantitative nondestructive evaluation KW - Finite-element simulation KW - Transient thermogram PY - 2016 AN - OPUS4-37503 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Trappe, Volker T1 - Stiffness and fracture of shear loaded laminates investigated with a shear frame test N2 - Fibre Reinforced Plastics (e.g. CFRP, GFRP) characteristically show nonlinear stress-strain behaviour due to intralaminar shear loading. The determination of the in-plane shear stiffness and strength for this class of material is difficult and common test standards and methods of analysis are partially inaccurate. The identification of the in-plane shear properties was made with an especial designed “picture frame test device” which enables shear loading up to 950N/mm. Therefore the strength limit can be reached at specimens with adequate thickness and a high safety factor against buckling. Due to the chosen design the maximum of the shear loading and the final failure occur in the centre of the specimen. The experiments match with the numerical analysis. T2 - ISO/TC61 CY - Berlin, Germany DA - 19.09.2016 KW - Picture frame test KW - Fibre reinforced plastics (FRP) KW - Shear strength and stiffness KW - In-situ effect PY - 2016 AN - OPUS4-37564 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Trappe, Volker T1 - Infinite life of CFRP evaluated non-destructively with X-ray-refraction topography in-situ mechanical loading N2 - Carbon Fibre Reinforced Plastics (CFRP) are more and more used in modern civil aircrafts. These days the whole fuselage is made of this material (B787; A350). Due to strict certification standards the normal in-service loading gives a low stress level compared to the static and even the fatigue strength of the material. Hence CFRP are assumed to have an infinite life. To evaluate this assumption, fatigue tests on CFRP-specimens were performed up to 108 load cycles and the first inter-fibre failure was evaluated non-destructively by accompanying X-ray-refraction topography. A tensile testing machine was integrated in a small angle X-ray scattering (SAXS) setup. X-ray refraction topography was performed while the CFRP-samples were tensile loaded. This non-destructive technique enables the detection of micro-cracking and inter-fibre failure especially for CFRP. For Glass Fibre Reinforced Plastic (GFRP) X-ray refraction and in-situ loading has already been successfully used. The increase of inner surfaces due to inter fibre failure was measured as a function of the stress state. Fatigue tests were performed at and below the limit of inter-fibre failure strength. State of the art is to assume the failure of the samples under cyclic loading as the fatigue life. Accompanying non-destructive X-ray refraction measurements reflects the damage state and enables to trace its evolution even if the total failure of the specimens does not occur. This investigation technique is of high interest to give the engineer a design value of infinite life which is practically often reached due to knock down factors of certification standards. Finally the infinite life was found for cyclic fatigue loaded CFRP-samples even under high inter fibre transverse and shear loading investigated up to 108 load cycles. T2 - 19th World Conference on Non-Destructive Testing CY - Munich, Germany DA - 13.06.2016 KW - CFRP KW - NDT KW - Fatigue KW - Damage evolution PY - 2016 AN - OPUS4-37567 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Holstein, R. A1 - Müller, Christina T1 - Analyzing the reliability of non-destructive tests using the modular modell - a practical approach N2 - Non-destructive testing is an important tool to guarantee the safety of railway traffic. The infrastructure with tracks, switches and sleepers is regularly tested, the locomotives and wagons with their wheels, bogies and axles as well. Many years of experience and some events lead in Germany to a good practice in testing the railway components. Now, European authorities are drafting a system of common requirements and standards for the European Railway Market. The German practice combines an intensive training of the NDT-personnel including sufficient time for practical exercises with organizational measures of the companies, responsible for rolling stock and infrastructure. Through the example of UT-testing of railway axles it will be shown, how training and organizational measures influence the reliability of such testing. T2 - 19th World Conference on Non-Destructive Testing CY - München, Germany DA - 13.06.2016 KW - NDT KW - Reliability KW - Modular model KW - Railway KW - Human factors PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-375712 UR - http://www.ndt.net/article/wcndt2016/papers/mo1d4.pdf SP - id 19519, 1 EP - 6 AN - OPUS4-37571 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kanzler, D. A1 - Müller, Christina T1 - Evaluating RT systems with a new POD approach N2 - The usefulness and purpose of evaluating nondestructive testing (NDT) systems and their capabilities has changed in the last decade. The conventional method of simply applying a familiar statistical algorithm to say whether the system is usable for the tasks is history. Nowadays, multiple parameter methods which describe the probabilities of detection (POD) of different systems or real defects need new characteristics and a broader variety of statistical models to describe the true system behaviour. The appraisal of the NDT system involves diverse departments within a company (engineering, NDT-operators, and statisticians), but is, at the same time, more needed and requested than in the past. In this article, an approach is discussed in which professionals from different fields worked well together, accomplishing cost-intensive metallographic studies in correlation with well-understood physical behaviour of NDT-methods as well as deep-discussed mathematical methods to create a holistic evaluation of the technical reliability for a specific radiographic testing (RT) equipment. The first part of the publication will show the comparison between metallographic grinding and the RT indications. An essential innovation over past evaluation methods was the use of a multi-scale smoothing algorithm, which describes physical parameters, which were not used in evaluation like the POD in this way in the past. In the second part the statistical requirements for the POD take the focus. It can often be hard to make significant statements; especially in the case where only a small amount of data is available. The combination of data and the use of knowledge from simulations are essential. One possible solution will be shown for the RT evaluation. The methodology is used for evaluating the digital RT system for the inspection of electron-beam welds, which was method considered to seal the Finnish copper canisters for the final deposit of spent nuclear fuel. T2 - 19th World Conference on Non-Destructive Testing CY - München, Germany DA - 13.06.2016 KW - NDT KW - Reliability KW - POD KW - RT PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-375732 UR - http://www.ndt.net/article/wcndt2016/papers/we1d4.pdf SP - id 19535, 1 EP - 8 AN - OPUS4-37573 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maierhofer, Christiane T1 - Aktive Thermografie zur Charakterisierung von Fertigungsfehlern und Schäden in Faserverbundwerkstoffen N2 - -Typische Prüfaufgaben -Vergleich Blitz- und Lock-in Thermografie -Vergleich der Nachweisempfindlichkeiten in CFK und GFK -Vergleich mit anderen ZFP-Verfahren -Vorteile und Grenzen aktiver Thermografieverfahren zur Prüfung von Faserverbundwerkstoffen T2 - Fachtagung Zerstörungsfreie Prüfverfahren in der Kunststoffindustrie des SKZ CY - Würzburg, Germany DA - 27.9.2016 KW - Aktive Thermografie KW - Blitz-Anregung KW - Lock-in-Anregung KW - CFK KW - GFK PY - 2016 AN - OPUS4-37556 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Recknagel, Christoph A1 - Alte-Teigeler, R. A1 - Bergmann, F.-J. A1 - Gebhards, G. A1 - Grabe, W. A1 - Guse, J. A1 - Hartel, S. A1 - Huth, P. A1 - Jannicke, B. A1 - Lobach, T. A1 - Schneider, T. A1 - Sondermann, E. A1 - Vengels, D. A1 - Voß, M. A1 - Willand, E. ED - Roßbach, W. T1 - Technische Lieferbedingungen für Fugenfüllstoffe in Verkehrsflächen TL Fug-StB 15 N2 - Nach mehr als 15-jähriger Anwendung und mit der zwischenzeitlichen Einführung europäisch harmonisierter Normen für Fugenmaterialien war eine Anpassung Qualitäts- und Gütesicherungsanforderungen für Fugenfüllungen im Bundesfernstraßenbereich erforderlich. Hierbei ging es insbesondere darum, Maßnahmen und Verfahren zu entwickeln, um das nationale Qualitäts- und Gütesicherungsniveau weiter zu entwickeln und weiterhin sicher stellen zu können. Nach den Untersuchungserfahrungen im Labor und im Feld ging darum, neuartige Material- und Stoffkombinationen qualitätssicher dem Bauprozess zur Verfügung stellen zu können. Erforderliche Anforderungskriterien und zulässige Toleranzen der Lieferqualität wurden neu gefasst. Es wurde ein Verfahren entwickelt, europäische Bauprodukte qualitätsgesichert in den Bauprozess im Bundesfernstraßenbericht zu überführen. KW - Baustoffe KW - Fugenfüllsysteme KW - Anforderungs- und Leistungsrichtlinien PY - 2015 SN - 978-3-86446-163-7 SP - 1 EP - 39 PB - FGSV Verlag GmbH CY - Köln AN - OPUS4-37221 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmidt, Sebastian Hanns-Otto T1 - Wide-spectrum dielectric functions of ALD deposited oxides relevant for photovoltaics N2 - Silicon surface passivation with atomic layer deposited (ALD) thin films has gained more and more interest in the PV community in recent years. With ALD good film quality, accurate thickness control and conformity are reached. Furthermore, ALD is capable of coating difficult substrates such as nanostructured surfaces with the same accuracy as flat surfaces. A variety of materials such as Al2O3, TiO2 and HfO2 demonstrate good surface passivation quality both for front and rear surface of silicon solar cells. In addition of providing good surface passivation, thin films with high refractive index e.g. HfO2, TiO2 and AlN can act simultaneously as antireflection coatings when applied on the front surface of the device. Hence, ALD thin films can reduce both electrical and reflective losses in solar cells. Thorough investigation of the optical properties of these layers is crucial for several reasons related to their production and use. Optical measurements provide a fast, easy, non-destructive, and in situ capable approach to quality assurance for photovoltaic devices. As the function of the final device is optical, optimisation of the device performance relies strongly on the knowledge of the wide-range dielectric function of the thin layers. In this contribution, we determined the optical constants of ALD generated layers of AlN, Al2O3, TiO2, and HfO2 in a wide spectral range covering the near ultraviolet and the mid-infrared regions by means of spectroscopic ellipsometry. By combining data from a UV-Vis-NIR ellipsometer (Woollam M2000DI) and an FTIR ellipsometer (Sentech Sendira), we can determine the optical constants alongside with the layer thicknesses from one large set of spectroscopic measurements. We consider this a contribution to the metrological treatment of stratified and structured thin films in the optical range by polarisation-sensitive measurement methods. T2 - International conference on spectroscopic ellipsometry (ICSE 7) CY - Berlin, Germany DA - 06.06.2016 KW - ALD (atomic layer deposited) KW - Ellipsometry KW - Photovoltaic KW - Solar Cell KW - HfO2 KW - Aln KW - Al2O3 KW - TiO2 PY - 2016 AN - OPUS4-37222 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Miccoli, Lorenzo T1 - Calibration of partial safety factors for earth block masonry under compression loading N2 - The goal of the present study is to assess the feasibility to develop a first reliable database of materials parameters for Earth Block Masonry (EBM). The database is crucial when defining the materials safety factors. In the first part an experimental campaign of compressive tests were carried out on two types of earth block and two types of earth mortar. The results showed that the mean variation of the compressive strength was remarkably less than expected. This low variation is related to a production with high quality standards of the materials employed. In the second part a partial safety factor for EBM under uniaxial compression was determined through the reliability method. The results proved the reliability of a common calculation method for EBM based on partial safety factors following the current standards. T2 - IB2MAC 2016 - 16th International Brick and Block Masonry Conference CY - Padua, Italy DA - 26.06.2016 KW - Earth block masonry KW - Partial safety factors KW - Uniaxial compression test PY - 2016 AN - OPUS4-37067 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stockmann, Jörg M. T1 - Visualization of low-contrast surface modifications: thin films, printed pattern, laser-induced changes, imperfections, impurities, and degradation N2 - Industrial quality control (QC) nowadays requires the visualization of surface modifications from the macro-scopic to the microscopic or even nanoscopic scale. This is a prerequisite to the evaluation of functionality and reliability, the detection of defects and their separation of artefacts. The diversity of applications ranges from low-E glazings and solar panels, micro- and optoelectronics, micro- and smart devices to sensor-on-chip and lab-on-chip systems [1]. Optical microcopy (light, confocal laser scanning, white light interference) as established QC-tool is operated at normal incidence, i.e. p- and s-polarization are undistinguishable. Either light-intensity in terms of grey scale and colour or intensity-correlated effects of phase shifts are used. In case of ellipsometry, operated at oblique incidence, p- and s-polarization matter, and amplitude ratios and phase shifts upon reflection are measured. Hence, information content must be much higher. The visualization of surface modifications may be very challenging for coating/substrate systems of either al-most identical optical constants, e.g. transparent films on substrates of the same material, or minor film thick-ness, substance quantity and affected area, e.g. ultra-thin or island films. Ellipsometry gives access to the con-trast of intensity (I), amplitude ratio (Ψ), and phase shift (Δ) with nanometer-scaled vertical and micrometer-scaled lateral sensitivity, one is able to identify tiny changes within an unmodified surface. As both mapping ellipsometry (ME) and imaging ellipsometry (IE) are operated in the optical far-field, surface inspection is also possible on the macroscopic scale. Near the Brewster-angle of the bare, undamaged, clean, and fresh substrate, the contrast to add-on and sub-off features is superior. Fig. 1 shows three examples of ellipsometric imaging, i.e. a thin SnO:Ni film on SiO2/Si (Fig. 1a), a dried stain of an anti-body solution on cyclo-olefin-polymer (COP) shown in Fig. 1b, and a polyimide film residue on SiO2/Si (Fig. 1c). For all of these examples, ellipsometry provides much better contrast between substrate and surface modification than optical microscopy, sometimes primarily caused by the oblique incidence (Figs. 1a and 1c), in other cases related to the phase sensitivity of ellipsometry (Fig. 1b). Other examples are laser surface modifications and the corrosion of glass. In these cases, optical microscopy and IE yield to similar results, how-ever only ellipsometry gives access to modelling. Further investigated coating/substrate systems are 100Cr6 steel, native oxide on silicon, borosilicate glass, and the polymer polycarbonate with deposited films of graphene and ta-C:H, printed and dried pattern of liquids such as water, cleaning agents, and dissolved silicone. Besides imaging ellipsometry, referenced spectral ellipsometry (RSE) has been applied, combining the advantages of both optical microscopy (fast measurement) and ellipsometry (high sensitivity to tiny modifications). T2 - International Conference on Spectroscopic Ellipsometry (ICSE-7) CY - Berlin, Germany DA - 06.06.2016 KW - Ellipsometry KW - Thin films KW - Impurities KW - Degradation PY - 2016 AN - OPUS4-37068 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn A1 - Höhm, S. A1 - Kirner, Sabrina A1 - Rosenfeld, A. A1 - Krüger, Jörg T1 - Laser-induced periodic surface structures (LIPSS) - A scientific evergreen N2 - The current state in the field of laser-induced periodic surface structures (LIPSS, ripples) is reviewed. Their formation mechanisms are analyzed in ultrafast experiments (time-resolved diffraction and polarization controlled double-pulse experiments) and technological applications are demonstrated. T2 - Conference on Lasers and Electro-Optics (CLEO) - Science and Innovations 2016 CY - San Jose, CA, USA DA - 05.06.2016 KW - Laser materials processing KW - Optics at surfaces KW - Ultrafast phenomena KW - Laser-induced periodic surface strcutures (LIPSS) KW - Femtosecond laser ablation PY - 2016 SN - 978-1-943580-11-8 DO - https://doi.org/10.1364/CLEO_SI.2016.STh1Q.3 SP - STh1Q.3, 1 EP - 2 PB - Optical Society of America AN - OPUS4-37072 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Miccoli, Lorenzo A1 - Fontana, Patrick A1 - Gardei, André A1 - Ziegert, C. A1 - Perrone, Ch. A1 - Kaiser, C. A1 - Gerrard, Ch. ED - Feiglstorfer, H. T1 - Analysis and diagnosis of earthen buildings: the case of Ambel preceptory in Aragon, Spain N2 - This study presents diagnostic techniques to assess the structural vulnerability of earthen buildings. Medieval structures at Ambel (near Zaragoza, Spain), once a preceptory or monastic house belonging to the Military Orders, provide a useful case study. After more than a thousand years of construction, failure and repair from the 10th century to the present day, Ambel preceptory today is characterised by marked inhomogeneities: construction materials and structural typologies are juxtaposed, with structural discontinuities at the interfaces between construction phases. This paper argues that, while static analysis is an essential prerequisite before a suitable maintenance program can be defined, no evaluation of the structural behaviour of any historic building can ignore an understanding of the building’s history. KW - historical earthen building KW - rammed earth KW - material characterisation KW - static monitoring PY - 2016 SN - 978-3-900265-34-2 VL - 1 SP - 201 EP - 229 PB - IVA-Verlag CY - Vienna, Austria AN - OPUS4-37076 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pavlenko, E. S. A1 - Sander, M. A1 - Mitzscherling, Steffen A1 - Pudell, J. A1 - Zamponi, F. A1 - Rössle, M. A1 - Bojahr, A. A1 - Bargheer, M. T1 - Azobenzene – functionalized polyelectrolyte nanolayers as ultrafast optoacoustic transducers N2 - We introduce azobenzene-functionalized polyelectrolyte multilayers as efficient, inexpensive optoacoustic transducers for hyper-sound strain waves in the GHz range. By picosecond transient reflectivity measurements we study the creation of nanoscale strain waves, their reflection from interfaces, damping by scattering from nanoparticles and propagation in soft and hard adjacent materials like polymer layers, quartz and mica. The amplitude of the generated strain ε∼5×10−4 is calibrated by ultrafast X-ray diffraction. KW - Picosecond acoustic KW - Ultrafast optoacoustic KW - Nanolayer KW - Polyelectrolyte PY - 2016 DO - https://doi.org/10.1039/c6nr01448h SN - 2040-3364 SN - 2040-3372 VL - 8 IS - 27 SP - 13297 EP - 13302 AN - OPUS4-37079 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Miccoli, Lorenzo A1 - Fontana, Patrick A1 - Silva, N. A1 - Kocadag, R. A1 - Cederqvist, Ch. A1 - Krefft, O. A1 - Qvaesching, D. T1 - UHPC-AAC/CLC composite panels with self-cleaning properties. Materials and production technology N2 - The aim of this study is to show the development of a façade composite panel combining either an autoclaved aerated concrete or a cellular lightweight concrete insulation layer with a box-type external ultra-high performance concrete (UHPC) supporting layer. The paper presents the materials characteristics of the different components and the production technology of the panel. The efficiency of surface modifications of the materials forming the external shell of the panel is reported. The activation of self-cleaning properties is described. The test results showed that the most efficient way to use the water-repellent agent is its application on the substrate before the concrete cast. Concerning the production technology, the preliminary studies showed more advantages of a twostep manufacturing procedure of the UHPC boxes than a one-step procedure. T2 - Smart Facades Materials Conference CY - Wels, Austria DA - 24.02.2016 KW - facade composite panels KW - ultra-high performance concrete (UHPC) KW - autoclaved aerated concrete (AAC) KW - cellular lightweight concrete (CLC) KW - self-cleaning properties PY - 2016 SP - 1 EP - 14 PB - OÖ Energiesparverband CY - Wels, Austria AN - OPUS4-37185 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, P. T1 - Partial safety factors for earth block masonry N2 - In the beginning of the 1980s earth building has undergone a renaissance, which nowadays leads to an increasing use of load-bearing earth constructions and in particular, earth block masonry. At present there are no common structural standards according to the semi-probabilistic calculation concept, which is the state-of-the-art in European standards. A solid database is needed for the determination of the materials partial safety factor. Therefore, compressive strength tests were carried out with two types of earth blocks and two types of prefabricated earth mortar. The evaluation showed that the variation of the compressive strength was remarkably less than expected, which seems to indicate high quality standards of the components earth block and mortar with regard to industrial production. On the basis of these results and together with the reliability method, a partial safety factor for earth block masonry subjected to compression was determined. The main aim of the research was the development of a first valid database for material parameters of earth block masonry with particular regard to statistical characteristics. The results showed that a common calculation method for earth block masonry based on partial safety factors following the valid masonry construction standard is feasible. T2 - Terra 2016 - XIIth World Congress on Earthen Architectures CY - Lyon, France DA - 11.07.2016 KW - earth block masonry KW - partial safety factors KW - uniaxial compression test PY - 2016 AN - OPUS4-37186 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ferraioli, M. A1 - Miccoli, Lorenzo A1 - Abruzzese, D. A1 - Mandara, A. T1 - Dynamic characterisation and seismic assessment of medieval masonry towers N2 - The paper investigates the dynamic characterisation, the numerical model tuning and the seismic risk assessment of two monumental masonry towers located in Italy: the Capua Cathedral bell tower and the Aversa Cathedral bell tower. Full-scale ambient vibration tests under environmental loads are performed. The modal identification is carried out using techniques of modal extraction in the frequency domain. The refined 3D finite element model (FEM) is calibrated using the in situ investigation survey. The FEM tuning is carried out by varying the mechanical parameters and accounting for the restraint offered by the neighbouring buildings and the role of soil–structure interaction. The assessment of the seismic performance of the bell towers is carried out through a nonlinear static procedure based on the multi-modal pushover analysis and the capacity spectrum method. Through the discussion of the case studies, the paper shows that the modal identification is a reliable technique that can be used in situ for assessing the dynamic behaviour of monumental buildings. By utilising the tuned FEM of the towers, the theoretical fundamental frequencies are determined, which coincide with the previously determined experimental frequencies. The results from seismic performance assessment through a pushover analysis confirm that the masonry towers in this study are particularly vulnerable to strong damage even when subjected to seismic events of moderate intensity. KW - masonry towers KW - ambient vibration tests KW - dynamic characterisation KW - seismic assessment PY - 2016 DO - https://doi.org/10.1007/s11069-016-2519-2 SN - 1573-0840 SN - 0921-030X VL - 86 SP - Suppl. 2, S489 EP - S515 PB - Springer AN - OPUS4-37187 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mann, Guido A1 - Krüger, Jörg ED - Jitsuno, T. ED - Shao, J. ED - Rudolph, W. T1 - Nanosecond laser damage of optical multimode fibers N2 - For pulse laser materials processing often optical step index and gradient index multimode fibers with core diameters ranging from 100 to 600 μm are used. The design of a high power fiber transmission system must take into account limitations resulting from both surface and volume damage effects. Especially, breakdown at the fiber end faces and self-focusing in the fiber volume critically influence the fiber performance. At least operation charts are desirable to select the appropriate fiber type for given laser parameters. In industry-relevant studies the influence of fiber core diameter and end face preparation on laser-induced (surface) damage thresholds (LIDT) was investigated for frequently used all-silica fiber types (manufacturer LEONI). Experiments on preform material (initial fiber material) and compact specimens (models of the cladding and coating material) accompanied the tests performed in accordance with the relevant LIDT standards ISO 21254-1 and ISO 21254 2 for 1-on-1 and S-on-1 irradiation conditions, respectively. The relation beam diameter vs. LIDT was investigated for fused silica fibers. Additionally, laser-induced (bulk) damage thresholds of fused silica preform material F300 (manufacturer Heraeus) in dependence on external mechanical stress simulating fiber bending were measured. All experiments were performed with 10-ns laser pulses at 1064 and 532 nm wavelength with a Gaussian beam profile. T2 - Pacific Rim Laser Damage 2016 CY - Yokohama, Japan DA - 18.05.2016 KW - laser damage KW - optical fiber KW - nanosecond laser KW - fused silica PY - 2016 DO - https://doi.org/10.1117/12.2238515 VL - 9983 SP - 99830T AN - OPUS4-37140 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weise, Frank A1 - Meng, Birgit A1 - Pirskawetz, Stephan A1 - Voland, K. T1 - Influence of simultaneous cyclic loading and external alkali supply on the alkali-silica reaction in concrete pavements N2 - In recent years the German motorway network has seen an increase in the occurrence of damage to concrete road surfaces which can be attributed to the alkali-silica reaction (ASR). In view of the often drastically reduced life expectancy of road surfaces due to ASR, research activity in this field has notably increased. Alongside preventative measures in concrete technology, the main research focus up to now has been the development of performance-oriented testing procedures for ASR prevention. This included more specifically the accelerated simulation of climatic effects and external alkali penetration on road surfaces. The effects of mechanical pre-damage resulting from cyclic traffic loading and climatic impact had previously not been taken into consideration. Since 2011, the five-partner research group 1498 sponsored by the German Research Foundation (DFG) has been pursuing research on how simultaneous cyclic loading and external alkali penetration impacts destructive ASR in road surface concretes. The depiction of the myriad degradation and transport processes necessary for an understanding of these effects requires close interaction between experiments and their multi-scale modelling. This paper aims to focus on the aforementioned experiments by means of innovative testing techniques. The research is founded on a series of cyclic fatigue tests performed on large-format beams, both with and without previous application of a sodium chloride (NaCl) solution, with simultaneous tracking of crack development. Subsequently, smaller test specimens were extracted from the pre-damaged beams for further experiments. These included the spatial visualization and quantification of fatigue-induced cracks using micro X-ray 3D-computed tomography (3D-CT). Additionally, the effects of fatigue-induced cracks on alkali transport were investigated using Laser-Induced Breakdown Spectroscopy (LIBS). Subsequent storage of the small-format test specimens, with and without cyclic pre-damage, in an ASR-conducive environment then provided initial findings on the influence of fatigue-induced predamage on the ASR. T2 - 15th International Conference on Alkali-Aggregate reaction (ICAAR 2016) CY - Sao Paulo, Brazil DA - 03.07.2016 KW - concrete pavements KW - alkali-silica-reaction KW - fatigue KW - damage monitoring PY - 2016 SP - Paper 191 AN - OPUS4-37142 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Werner, Daniel A1 - Meng, Birgit A1 - Weise, Frank T1 - Influence of aggregate size on the damage potential of alkali-silica reaction N2 - The susceptibility of different aggregate types used in concrete to ASR is strongly associated with their petrography. The aim of this study is to assess the influence of the aggregate size on the ASR potential, in particular applied to the sand fractions in the size range of 0.125-4 mm. The investigation concept is based on the hypothesis that at a specific particle size reactive aggregates could change their characteristic influence in mitigating ASR instead of promoting it. For the study of the size dependent behaviour mortars are prepared, considering aggregates of different reactivity, including very reactive, slow-late and quasi non-reactive types. The analysis is based on a stepwise substitution concept, in which mortars with a constant overall grain size distribution are compared, while only one size fraction of the non-reactive base aggregate is substituted by a reactive aggregate type of this specific size fraction. For the expansion experiments an accelerated mortar bar test (80°C, immersed in NaOH solution) was applied. The results show that the slow-late reactive greywacke yielded a strong reduction of the expansion below an aggregate size in the range of 0.5-1 mm. On the other side with the very reactive borosilicate glass, the expansions increased steadily with decreasing size. To validate if the acquired expansions were caused by ASR, thin sections were analysed. Mainly, higher expansion values were consistent with extensively more amounts of ASR indicators. T2 - 15th International Conference on Alkali-Aggregate Reaction (ICAAR 2016) CY - Sao Paulo, Brazil DA - 03.07.2016 KW - alkali-silica-reaction KW - building materials KW - concrete KW - durability PY - 2016 SP - Paper 194 AN - OPUS4-37143 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Miccoli, Lorenzo A1 - Fontana, Patrick A1 - Ziegert, C. A1 - Müller, P. ED - Modena, C. ED - da Porto, F. ED - Valluzzi, M. R. T1 - Calibration of partial safety factors for earth block masonry under compression loading N2 - The goal of the present study is to assess the feasibility to develop a first reliable database of materials parameters for Earth Block Masonry (EBM). The database is crucial when defining the materials safety factors. In the first part an experimental campaign of compressive tests were carried out on two types of earth block and two types of earth mortar. The results showed that the mean variation of the compressive strength was remarkably less than expected. This low variation is related to a production with high quality standards of the materials employed. In the second part a partial safety factor for EBM under uniaxial compression was determined through the reliability method. The results proved the reliability of a common calculation method for EBM based on partial safety factors following the current standards. T2 - IB2MAC 2016 - 16th International Brick and Block Masonry Conference CY - Padua, Italy DA - 26.06.2016 KW - earth block masonry KW - partial safety factors KW - uniaxial compression test PY - 2016 SN - 978-1-138-02999-6 SP - 857 EP - 864 PB - CRC Press Taylor & Francis Group CY - London, UK AN - OPUS4-37145 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Woydt, Mathias A1 - Mohrbacher, H. A1 - Vleugels, J. A1 - Huang, S. T1 - Niobium carbide for wear protection - tailoring its properties by processing and stoichiometry N2 - Niobium carbide is a hardly explored carbide but its functional profile shows a high potential for wear protection and tribological applications, which are currently dominated by tungsten carbide. Surprisingly little information is available on niobium carbide (NbC). Niobium carbide can be either synthesized by carbothermal conversion of Nb2O5 or be metallurgically grown and leached out. Furthermore, NbC hardmetal grades can be bonded by all known metallic binders and processed and sintered in exactly the same way as WC-based hardmetals. Niobium is today largely available. NbC can be efficiently produced, provides comparably low friction in many relevant tribo-contacts and displays low wear. NbC and Nb2O5 have so far no REACH classification related to human toxicology and are not listed as substances of very high concern contrary to WO3 and Co3O4. This contribution demonstrates the key characteristics of NbC and discusses its sustainability and reliable value chain. KW - niobium carbide KW - wear KW - machining PY - 2016 DO - https://doi.org/10.1016/j.mprp.2015.12.010 SN - 0026-0657 VL - 71 IS - 4 SP - 265 EP - 272 PB - Elsevier Ltd. AN - OPUS4-37150 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klinge, A. A1 - Roswag-Klinge, E. A1 - Ziegert, C. A1 - Fontana, Patrick A1 - Richter, Matthias A1 - Hoppe, Johannes ED - Habert, G. ED - Schlueter, A. T1 - Naturally ventilated earth timber constructions N2 - Earth, timber, fibre boards and insulation materials based on wooden and other natural fibres offer a variety of properties beneficial for eco innovative constructions that are able to improve the energy and resource efficiency of buildings. Due to their porosity, natural building materials are vapour active and are able to buffer moisture. In combination with highly insulated and airtight but vapour permeable building envelopes, modern earth-timber constructions provide stable indoor humidity levels and can therefore be naturally ventilated while achieving highest energy efficiency standards. Experimental evidence suggests that monitored pilot buildings in Berlin do show healthy indoor air humidity levels (around 50%) in wintertime, while mechanically ventilated buildings demonstrate significantly lower values (around 25%), which have to be considered as uncomfortable and unhealthy. The application of building materials being poor in chemical emissions, particularly volatile organic compounds (VOC) and radon, improves the indoor air quality further, so that intermittent ventilation twice a day will be sufficient to provide healthy indoor air quality. The air quality in critical rooms (e.g. small bedrooms), demonstrating a smaller air volume, should be monitored if appropriate ratios of room size to occupancy level cannot be realised. Through night time ventilation in summer, vapour active earth-timber constructions provide evaporative cooling (humidity adsorption at night time and desorption during the day). As a result, indoor temperatures of earth-timber buildings range around 8 °C below the outside temperature peak, when an appropriate glazing ratio is reflected. The EU funded research project H-house is investigating various construction materials regarding water vapour adsorption as well as emission and absorption of harmful substances. Based on this investigation new wall constructions are designed to provide a healthier indoor environment. T2 - Sustainable Built Environment (SBE) Regional Conference - Expanding Boundaries: Systems Thinking for the Built Environment CY - Zurich, Switzerland DA - 15.06.2016 KW - Building materials KW - Climate control through building elements KW - Hygroscopic earthen and wooden materials KW - Natural ventilation KW - Airtight building KW - Low emissions PY - 2016 SN - 978-3-7281-3774-6 DO - https://doi.org/10.3218/3774-6 SP - 674 EP - 681 PB - vdf Hochschulverlag und der ETH Zürich CY - Zürich AN - OPUS4-37201 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ferraioli, M. A1 - Abruzzese, D. A1 - Miccoli, Lorenzo A1 - Mandara, A. ED - Galea, P. ED - Borg, R. P. ED - Farrugia, D. ED - Agius, M. R. ED - D'Amico, S. ED - Torpiano, A. ED - Bonello, M. T1 - Dynamic identification and seismic safety of two masonry towers N2 - The recent experience of Italian seismic events provided wide observational information about typical behaviour, damage patterns and intrinsic vulnerability of monumental buildings. Evidence indicates that historical constructions are by far the most vulnerable from the seismic point of view. As a consequence, they demand for the definition of urgent strategies for the protection of cultural heritage from seismic hazard. The main goal of an in-depth knowledge of the structure should help to avoid inadequate, unsuitable or dangerous rehabilitation operations, as well as to select non-invasive and reversible techniques for the best exploitation of material and technology features. The definition of reliable models and methods for seismic risk assessment of historical constructions is today a very important topic. Typical problems of masonry structures concern aspects like inherent structural lacks, material degradation, geotechnical problems, buckling behaviour of slender elements and dynamic loading vulnerability. Modelling the mechanical behaviour of masonry may play an important role, due to both inherent material complexity and great scatter in mechanical properties. Effective procedures for the identification of the structural parameters from static and dynamic testing are thus required. In particular, dynamic measurements may be very useful for the identification of mechanical properties and soil restraints and, consequently, for the calibration of advanced numerical finite element models. The paper addresses two case studies of structural monitoring and seismic assessment of medieval masonry towers in Italy: the bell tower of Aversa and the bell tower of Capua. These monuments, placed in the Campania region, were monitored by means of full-scale environmental vibration testing. Measured responses are then used for modal identification with a typical finite element model updating technique based on vibration test results. Parameters optimization is carried out on the basis of a criterion which minimises a weighted error on modal properties. A satisfactory improvement in the determination of modal parameters is thus obtained, resulting in a close agreement between the modal properties observed in dynamic tests and those calculated from numerical model. Seismic assessment is finally performed based on nonlinear static analysis of the tower under multimodal distributions of lateral loads. Results from nonlinear analysis indicate the potential collapse mechanisms and evidence dangerous structural weakness which may play a role in the seismic vulnerability of the towers. T2 - Georisk in the Mediterrean and their mitigation CY - Valletta, Malta DA - 20.07.2015 KW - masonry towers KW - ambient vibration tests KW - dynamic characterisation KW - seismic assessment PY - 2016 SN - 978-88-98161-20-1 SP - 250 EP - 251 PB - Mistral Service AN - OPUS4-37204 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Fontana, Patrick ED - Jäger, W. T1 - Teilsicherheitsbeiwerte auf Materialseite im Lehmmauerwerksbau - versuchsgestützte Kalibrierung für den Lastzustand Druck N2 - Anhand von Versuchsergebnissen und zuverlässigkeitstheoretischen Grundlagen erfolgte die Ermittlung eines Teilsicherheitsbeiwertes für Lehmmauerwerk unter dem Lastzustand Druck nach der Kalibrationsmethode der DIN EN 1990. Darüber hinaus fanden Untersuchungen zur Ermittlung der Parameter zur Bestimmung der rechnerischen Mauerwerksfestigkeit statt. Aufgrund der derzeit noch ungenügenden Datengrundlage konnten lediglich erste Empfehlungen für Teilsicherheitsbeiwerte ausgesprochen werden. Ein Bemessungskonzept im Lehmmauerwerksbau auf Basis von Teilsicherheitsbeiwerten, welches sich an der gültigen Mauerwerksnormung anlehnt, scheint aber prinzipiell möglich. Es bedarf allerdings noch weiterer Forschung, insbesondere im Hinblick auf andere Lastzustände und auf das Feuchtigkeitsverhalten von Lehmmauerwerk. KW - Baustoffe KW - Zuverlässigkeitstheorie KW - Prüfung KW - Lehmsteinmauerwerk KW - Druckfestigkeit KW - Lehmsteine KW - Lehmmauermörtel PY - 2016 SN - 978-3-433-03131-5 SN - 0170-4958 VL - 41. Jahrgang, Kap. 2.2.13 SP - 560 EP - 561 PB - Wilhelm Ernst & Sohn, Verlag für Architektur und technische Wissenschaften GmbH & Co. KG CY - Berlin AN - OPUS4-37207 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Fontana, Patrick ED - Jäger, W. T1 - NIKER - New integrated knowledge based approaches to the protection of cultural heritage from earthquake-induced risk N2 - Im Rahmen des abgeschlossenen EU-Projekts NIKER (www.niker.eu) wurden die mechanischen Eigenschaften von Lehmsteinmauerwerk untersucht. Im ersten Teil wurde das mechanische Verhalten unter statischer Druck- und Schubbeanspruchung bestimmt. Ziel dieser Untersuchungen war es, grundlegende Daten zum Verformungs- und Versagensverhalten von Lehmbauteilen zu erhalten und dieses mit einem numerischen Modell zu beschreiben. Die Versuchsergebnisse belegten das spröde Verhalten von Lehmmauerwerk bei uniaxialer Druckbelastung und zeigten, dass das Versagen von Lehmmauerwerk infolge Schubbelastung nach Erstrissbildung in Mörtelfugen und Lehmsteinen durch Gleiten der Lehmsteine entlang der Mörtelfugen erfolgt. Mit der Software DIANA® wurden numerische Modelle entwickelt. Eine Makromodellierung erbrachte zufriedenstellende Resultate hinsichtlich des Spannungs-Dehnungs-Verhaltens unter statischem Druck, während mit einer Mikromodellierung zufriedenstellende Ergebnisse hinsichtlich des Spannungs-Dehnungs-Verhaltens unter statischer Schubbeanspruchung erzielt wurden. Für beide Fälle, d.h. Makromodellierung von statischem Druck und Mikromodellierung von statischem Schub, wurde eine gute Übereinstimmung der simulierten Rissbildung mit den tatsächlichen Rissbildern beobachtet. Im zweiten Teil des Projekts wurden Verfahren zur experimentellen Beurteilung von Verpressankern für Lehmsteinmauerwerk erprobt. Die Versuchsergebnisse zeigten, dass die gewählten Versuchsabläufe mit Betrachtung der Verformungen bzw. Relativverschiebungen der Ankerkomponenten und des Mauwerwerks geeignet sind, die am häufigsten wiederkehrenden Versagensarten zu bestimmen und Traglastkurven für Verpressanker zu erstellen. KW - Baustoffe KW - Lehmsteinmauerwerk KW - Druckversuch KW - Schubversuch KW - Versagensmechanismen KW - numerische Modellierung KW - Ankerauszugsversuch PY - 2016 SN - 978-3-433-03131-5 SN - 0170-4958 VL - 41. Jahrgang, Kap. 1.2.3 SP - 534 EP - 536 PB - Wilhelm Ernst & Sohn, Verlag für Architektur und technische Wissenschaften GmbH & Co. KG CY - Berlin AN - OPUS4-37208 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yukhvid, V. A1 - Gorshkov, V. A1 - Miloserdov, P. A1 - Skachkova, N. A1 - Alymov, M. I. A1 - Nolze, Gert A1 - Epishin, A. T1 - Synthesis of Molybdenum and Niobium Mono- and Binary Silicides by the Method of SHS-Metallurgy N2 - The process of self-propagating high-temperature synthesis of the Mo–Nb–Si silicides from the powder mixtures has been investigated. Based on performed experiments, the composition of powder mixtures as well as technological parameters are proposed which provide the synthesis of monosilicides MoSi₂, NbSi₂, and binary silicides Mo₁-хNbxSi₂ with different ratios of Nb/Mo by adding different contents of MoO₃ and Nb₂O₅. Microstructure and phase compositions of the obtained silicide ingots are characterized by scanning electron microscopy, electron probe microanalysis, X-ray diffraction, and backscatter electron diffraction. KW - Synthesis KW - EBSD KW - XRD PY - 2016 DO - https://doi.org/10.1002/adem.201600334 SN - 1438-1656 SN - 1527-2648 SP - 1 EP - 6 PB - Wiley-VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-37209 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Falkenberg, Rainer T1 - Simulation of Environmentally-Assisted Material Degradation by a Thermodynamically Consistent Phase-Field Model N2 - Environmentally-assisted material degradation involves mass transport and mechanical processes interacting in the material. A well-known example is hydrogen-induced stress-corrosion cracking. One major challenge within this scope is the quantification of the coupling mechanisms in question. The computational modeling of environmentally-assisted cracks is the key objective of this investigation and realised within the theory of gradient-extended dissipative continua with lengthscales. The modeling of sharp crack discontinuities is replaced by a diffusive crack model based on the introduction of a crack phase-field to maintain the evolution of complex crack topologies. Within a thermodynamical framework allowing for mechanical and mass transport processes the crack phasefield is capable to model crack initiation and propagation by the finite element method. As complex crack situations such as crack initiation, curvilinear crack patterns and crack branching are usually hard to realise with sharp crack models, they can be assessed without the requirement of a predefined crack path within this method. The numerical modeling of a showcase demonstrates a crack initiation as well as a crack propagation situation with respect to the determination of stress-intensity factors; a crack deviation situation with a curvilinear crack path is modeled by the introduction of a geometrical perturbation and a locally enhanced species concentration. KW - Finite-element method KW - Crack growth KW - Crack initiation KW - Mass transport KW - Phase field model PY - 2016 DO - https://doi.org/10.4028/www.scientific.net/KEM.713.38 SN - 1662-9795 VL - 713 SP - 38 EP - 41 PB - Trans Tech Publications CY - Switzerland AN - OPUS4-37152 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Na, S.-J. A1 - Han, S.-W. A1 - Muhammad, S. A1 - Zhang, L. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael A1 - Karhu, M. A1 - Kujanpa, V. T1 - Flow and Bead Formation Characteristics in High Power Laser Welding at Different Welding Positions (Invited Talk) N2 - The numerical simulations of high power laser keyhole welding at different welding positions are performed by using Volume-Of-Fluid (VOF) method. The main material is SS400. The multi-physics phenomenon is considered using several models, such as the heat flux of Gaussian heat source, the recoil pressure with Clausisus-Clapeyron equation, the Marangoni flow considering temperature gradient, the buoyancy force with Boussinesq approximation, the additional shear stress and heat source due to metallic vapor ejected through keyhole entrance, the bubble formation assumed as adiabatic bubble, and the multiple-reflection by solving proper discriminant, are used. To analyze the fluid flow pattern, the concept of streamline formed by reconstructing the value of the velocity vector is applied. Partial and full penetration cases at different welding positions are considered. The welding position seems to have only a minor influence on bead formation characteristics in both cases. This is probably due to the fact that the recoil pressure has a major influence when compared to other driving forces. The flow characteristics and fluid velocity in weld pool are analyzed to compare the gravity direction effect at different welding positions. It is observed that the clockwise flow pattern is mainly formed by the recoil pressure on the keyhole surface in the case of partial penetration. The laser energy can't maintain the whole weld pool when the weld pool size becomes too large. And then the solidification starts from the middle part of weld pool and a necked weld pool shape is formed. In the full penetration welding, the weld pool flow patterns are affected by the leakage of laser power through the full penetration keyhole and also by surface tension. Furthermore, the numerical simulation of full penetration welding with AISI316L is also performed to analyze the effect of material properties. The weld bead shapes obtained by simulations were compared with the corresponding experimental results to confirm the validity of the process models adopted and the CFD simulation tool. T2 - Lasers in Manufacturing Conference 2015 CY - München, Germany DA - 22.06.2015 KW - Macro Processing (Joining, Welding) KW - Weld pool KW - Flow pattern KW - Different welding position KW - Numerical simulation KW - High power laser keyhole welding PY - 2015 SP - 1 EP - 6 AN - OPUS4-37163 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Miccoli, Lorenzo A1 - Drougkas, T. A1 - Müller, U. T1 - In-plane behaviour of rammed earth under cyclic loading: experimental testing and finite element modelling N2 - The purpose of this paper is to numerically simulate the in-plane behaviour of rammed earth walls under cyclic shear-compression tests. The experimental testing allowed obtaining the maximum horizontal loads, the displacement capacity and the level of non-linear behaviour of the respective loaddisplacement relationships as well as the failure modes. The calibration of the numerical model (finite element method) was carried out based on the experimental results. Within this framework, a micromodelling approach was considered. The behaviour of the rammed earth material was simulated using a total strain rotating crack model. A Mohr-Coulomb failure criterion was used to reproduce the behaviour of the interfaces between the layers. Although the numerical results achieved a satisfactory agreement with the experimental results a sensitivity analysis of the parameters involved was performed. The sensitivity analysis aimed at determining which parameters of the model have a significant impact in the model’s results. As expected the sensitivity analysis pointed out that the sliding failure occurrence is mainly influenced by two parameters of the interface elements: the interface tensile strength fit and the friction angle u. Moreover the cohesion c and the layers thickness showed a limited effect on the shear behaviour. It should be noted that the results mentioned above are related to the cases where a significant level of vertical compressive stress r is employed. KW - rammed earth KW - in-plane loads KW - shear behaviour KW - cyclic shear-compression tests KW - finite element modelling KW - pseudo-dynamic tests PY - 2016 DO - https://doi.org/10.1016/j.engstruct.2016.07.010 SN - 0141-0296 SN - 1873-7323 VL - 125 SP - 144 EP - 152 PB - Elsevier Ltd. AN - OPUS4-37165 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fontana, Patrick T1 - Bewährte Baustoffe mit neuen Eigenschaften - Beton mit funktionalen Oberflächen N2 - Beton ist als Massenbaustoff vielseitig einsetzbar. Eine der neuesten Entwicklungen ist Ultrahochleistungsbeton (UHPC). Seine besonderen Eigenschaften ermöglichen eine zusätzliche Funktionalisierung der Oberflächen, da annähernd beliebige Mikrostrukturen exakt abgeformt werden können. So lassen sich beispielsweise Fassadenelemente aus UHPC bereits bei ihrer Herstellung im Betonfertigteilwerk mit selbstreinigenden Oberflächen ausrüsten. Eine andere Möglichkeit ist eine Anwendung als Datenspeicher. Wie das Beispiel der Schallplatte aus UHPC zeigt, lassen sich Muster, die hier die Schallinformationen enthalten, exakt von einer Matrize kopieren. KW - Baustoffe KW - Funktionale Betonoberfläche KW - Ultrahochleistungsbeton KW - Lotuseffekt KW - Selbstreinigende Oberfläche KW - Mikrostrukturierung PY - 2016 SN - 0016-3538 IS - 8 SP - 36 EP - 38 PB - Wiley-VCH Verlag GmbH & Co. KGaA, GIT Verlag AN - OPUS4-37166 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kühne, Hans-Carsten A1 - Raupach, M. A1 - Bastert, H. A1 - Eßer, A. A1 - Gehlen, Ch. A1 - Hintzen, W. A1 - Hohberg, I. A1 - Reichling, K. A1 - Westendarp, A. A1 - Wiens, U. A1 - Wolff, L. T1 - Neue Regeln braucht das Land - Die neue Instandhaltungs-Richtlinie des Deutschen Ausschuss für Stahlbeton (DAfStb), Teil 1 N2 - Mit Veröffentlichung der europäischen Normenreihe EN 1504 in den Jahren 2004 bis 2008 mussten in Deutschland die bisherigen nationalen Regelungen für die Instandsetzung von standsicherheitsrelevanten Betonbauteilen angepasst werden. Im vorliegenden Entwurf der neuen Instandhaltungs-Richtlinie wurden die Hinweise zur Planung und Durchführung von Instandsetzungsmaßnahmen aus der Instandsetzungsrichtlinie des DAfStb von 2001 entsprechend überarbeitet und aufgrund neuer Erkenntnisse ergänzt. Außerdem wurde das Regelwerk um Gesichtspunkte der Instandhaltung erweitert, sodass die Aspekte Wartung, Inspektion und Verbesserung nun in Anlehnung an DIN 31051 berücksichtigt werden. Zudem wurden Regelungen aus der ZTV-ING sowie der ZTV-W übernommen. Im ersten Teil dieses Artikels geben wir einen Überblick über die Gliederung und wesentliche neue Inhalte wie die Ausweitung der Instandsetzungsprinzipien. KW - Betoninstandsetzung PY - 2016 SN - 2190-9504 VL - 39. Jahrgang IS - 2.2016 SP - 16 EP - 23 PB - Verlagsgesellschaft Rudolf Müller GmbH & Co. KG CY - Köln AN - OPUS4-37167 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kühne, Hans-Carsten A1 - Raupach, M. A1 - Bastert, H. A1 - Eßer, A. A1 - Gehlen, Ch. A1 - Hintzen, W. A1 - Hohberg, I. A1 - Reichling, K A1 - Westendarp, A. A1 - Wiens, U. A1 - Wolff, L. T1 - Das Bauwerk stellt die Anforderungen - Die neue Instandhaltungs-Richtlinie des Deutschen Ausschusses für Stahlbeton (DAfStb), Teil 2 N2 - In einer Artikelserie stellen wir die neue Instandhaltungs-Richtlinie des Deutschen Ausschusses für Stahlbeton (DAfStb) vor. Im zweiten Teil geht es um Betonersatz- und Oberflächenschutzsysteme sowie Rissfüllstoffe. Es werden als Folge des EuGH-Urteils vom Oktober 2014 zukünftig keine Anforderungen an Bauprodukte mit dem Nachweis über allgemeine bauaufsichtliche Prüfzeugnisse gestellt. Stattdessen werden auf Basis der Anforderungen individueller Bauwerke notwendige Merkmale von Bauprodukten für die Instandsetzung definiert. Außerdem wird Teil 3 der neuen Instandhaltungs-Richtlinie "Ausführung der Instandsetzung und Überwachung" vorgestellt. Neu ist hier die Einführung von Überwachungsklassen, die sich aus der Art des instand zu setzenden Betonbauteils (standsicherheitsrelevant oder nicht) und der auszuführenden Arbeiten ergeben, zum Beispiel Instandsetzung oder Verstärkung. Am Ende dieses Artikels wird kurz der 4. Teil der neuen Instandhaltungs-Richtlinie erläutert. KW - Betoninstandsetzung PY - 2016 SN - 2190-9504 VL - 39. Jahrgang IS - 3.2016 SP - 51 EP - 55 PB - Verlagsgesellschaft Rudolf Müller GmbH & Co. KG CY - Köln AN - OPUS4-37168 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Brosig, Laura T1 - Method-verification and optimisation of the standardised assessment of odour intensity regarding ISO 16000-28 N2 - Besides measurement of VOC emissions also the evaluation of odour emissions and the perceived intensity of odours gains in importance. Due to difficulties detected in the measurement method of the perceived intensity described in (ISO 16000-28, 2012) the introduction of “reference” odours will be recommended for the training of panellists and as basis for interlaboratory comparisons. In order to generate the “reference” odours standard liquid substances were directly injected into the main gas flow provided to the panellists. One of the substances tested was ethyl acetate. A pre-evaluation was conducted with six untrained panellists and has shown that ethyl acetate is potentially suitable as reference odour. For further validation of those “reference” odours they additionally will be provided to and evaluated by trained panellists of well established-measurement institutes. T2 - Indoor Air 2016 CY - Ghent, Belgium DA - 03.07.2016 KW - odour assessment KW - perceived odour intensity KW - reference odour KW - emission testing KW - building products PY - 2016 AN - OPUS4-37134 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosu, Dana-Maria T1 - Optical investigation of ZnO and doped ZnO thin films N2 - In the search for highly efficient, low-cost, non-toxic, transparent conductive oxides (TCOs) suitable for large area applications for photovoltaics, ZnO and ZnO-related materials have received considerable attention. In the present work, Al and Ga doped ZnO films on oxidized Si substrates are characterized using mainly variable angle spectroscopic ellipsometry; additional optical and non-optical techniques were employed to confirm and support the ellipsometric models considered. The samples were obtained by means of pulsed chemical vacuum deposition (CVD) and atomic layer deposition (ALD). As known from previous studies the presence of dopants in ZnO thin films generally induce significant changes in the optical, electrical and morphological properties. We present our findings for a series of Al and Ga doped ZnO layers with different concentrations of the dopants, discussing their influence on the optical and electrical properties. T2 - 7th International Conference on Spectroscopic Ellipsometry (ICSE-7) CY - Berlin, Germany DA - 06.06.2016 KW - doped ZnO KW - ellipsometry KW - optical properties KW - transparent conducting oxide PY - 2016 AN - OPUS4-37135 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Braun, Ulrike T1 - Analysis of microplastic in environmental samples using thermal analytical methods N2 - The presentation addresses first general aspects of polymers and polymers in environment (definitions, types, phases, morphology, density) and than summarise the possibilities of analysis. T2 - Society of Environmental Toxicology and Chemistry Europe CY - Nantes, France DA - 23.05.2016 KW - Microplastics PY - 2016 AN - OPUS4-36900 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mull, Birte A1 - Sauerwald, T. A1 - Richter, Matthias A1 - Horn, Wolfgang A1 - Brödner, Doris A1 - Schultealbert, C. T1 - Development of a reproducibly emitting reference material for volatile organic compounds N2 - The aim of this study is the development of a reproducibly emitting reference material for volatile organic compounds (VOC). The first part of the work was carried out with styrene, for which supporting materials were successfully selected, doped and analyzed in test chambers. T2 - Indoor Air 2016 The 14th international conference of Indoor Air Quality and Climate CY - Ghent, Belgium DA - 03.07.2016 KW - Quality control KW - Emission test chamber KW - Indoor air KW - Quality assurance PY - 2016 SN - 978-0-9846855-5-4 AN - OPUS4-36849 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kotschate, Daniel T1 - Reference block design for high resolution ultrasound immersion tank N2 - In respect of modern approaches in material sciences and highly increased requirements on materials on safety relevant components, quality management and non-destructive testing reclaims a steadily increased meaning. The destructive meaning of measuring the degree of purity is defined in DIN EN 10247 through metallurgical investigations, especially microsections. For and comparable, but non-destructive testing due ultrasonic testing, the material the SEP 1927 is a well-defined industry standard. A novel and alternative way of reference block construction was focused by this work. The proposed amendments, regarding the manufactoring and machining, are less time and cost consuming. Verified by measurements the presented reference block fits the same acoustical characteristics and the requirements of the guideline. T2 - World Conference on Non-Destructive Testing CY - Munich, Germany DA - 13.06.2016 KW - Immersion tank testing KW - SEP 1927 KW - Degree of purity KW - High resolution ultrasonic testing PY - 2016 AN - OPUS4-36850 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Liu, J.-Y. A1 - Hou, X.-N. A1 - Tian, Y. A1 - Jiang, L. A1 - Deng, S. A1 - Röder, B. A1 - Ermilov, Eugeny T1 - Photoinduced energy and charge transfer in a bis(triphenylamine)-BODIPY-C60 artificial photosynthetic system N2 - Triphenylamines (TPAs), boron dipyrromethenes (BODIPYs) and fullerenes C60 are excellent building blocks for the design of artificial photosynthetic systems. In the present work, we report the synthesis, characterization and detailed photophysical studies of a novel (TPA)2–BODIPY–C60 tetrad in polar and nonpolar solvents. The absorption spectrum of this compound covered virtually the entire visible Region (350–700 nm) and could be interpreted as a superposition of the spectra of individual components. Upon TPA-part excitation, a fast and very efficient excitation energy transfer (EET) delivers the excitation to the BODIPY moiety resulting in complete quenching of the TPA first excited singlet state as well as the appearance of the BODIPY fluorescence. The efficiency of EET process was estimated to be 1. Direct or indirect (via EET) excitation of the BODIPY-part of the tetrad is followed by photoinduced charge transfer to the charge-separated state BODIPY+–C60- irrespective of the solvent used. In polar N,N-dimethylformamide (DMF)charge recombination occurs directly to the ground state with the Charge recombination rate, kCR, slower than 108 s-1, whereas in nonpolar toluene (TOL) a small energy gap between the charge-separated state and first excited singlet state of the BODIPY moiety facilitates the back charge transfer process. The latter results in the appearance of thermally activated delayed fluorescence. The rate of charge separation was found to be ca. 2 times faster in TOL than in DMF. KW - Charge transfer KW - Energy transfer KW - Artificial photosynthesis KW - BODIPY KW - TPA KW - Fullerene C60 PY - 2016 DO - https://doi.org/10.1039/c6ra06841c SN - 2046-2069 VL - 6 IS - 62 SP - 57293 EP - 57305 AN - OPUS4-37080 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Marotzke, Christian T1 - Failure of fiber reinforced composites – role of the matrix behaviour and the interface strength N2 - Failure of fiber reinforced composites initiates at microdefects in the matrix or at the interface. The interface strength is calculated from the stress field directly before crack initiation by nonlinear finite element simulations. Large deformations and plastic material behaviour are taken into account. Microscopical inspections of the fibers after failure show only small regions with adhering matrix material. This indicates that the interface strength is below the matrix strength. T2 - 2nd International Conference on Mechanics of Composites CY - Porto, Portugal DA - 12.07.2016 KW - composites KW - fracture mechanics KW - nonlinear material behaviour PY - 2016 AN - OPUS4-36905 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Marotzke, Christian T1 - The influence of local defects and nonlinear matrix behaviour on the failure process of fiber reinforced composites N2 - The aim of the paper is to analyse the failure process taking place on microscale in fiber reinforced composites. The failure is initiated at microscopical defects presumingly in the interface. The circumferential propagation of interface cracks starting at microdefects in unidirectional plies under transverse loading is studied using a representative volume element. First a linear elastic fracture mechanical analysis of interface cracks in a carbon fiber reinforced epoxy resin is performed by calculating the mixed mode energy release rate using the virtual crack closure method. The influence of the fiber spacing is studied by varying the fiber volume fraction. The total energy release rate rapidly grows after crack initiation indicating an unstable crack propagation. The first phase is dominated by mode I. The mode II energy release rate starts slightly delayed but surpasses the mode I part after a short crack length. By increasing the fiber volume fraction the maximum of the energy release rate shifts to smaller crack angles. T2 - ECCM17 CY - Munich, Germany DA - 27.06.2016 KW - fracture mechanics KW - interface crack KW - plasticity PY - 2016 AN - OPUS4-36906 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Müller, U. A1 - Miccoli, Lorenzo A1 - Fontana, Patrick T1 - Development of a lime based grout for crack repair in earthen constructions N2 - The study presents the results from the development of a grouting material based on hydrated lime with addition of pozzolana, which is referred to as hydraulic lime, suitable for the repair of cracks in a variety of earthen building techniques. The goal was to develop a material also compatible with earthen structures exposed to dynamic loads. The grouting mortar was designed to be adaptable in strength properties and at the same time to have sufficient robustness for preparation and use on the construction site. Results showed a satisfactory performance of the grout concerning fresh and hardened mortar properties as well as injectability. KW - Earthen construction KW - Lime based grout KW - Cracks grouting KW - Rheology KW - Strength KW - Adhesion PY - 2016 DO - https://doi.org/10.1016/j.conbuildmat.2016.02.030 SN - 0950-0618 VL - 110 SP - 323 EP - 332 PB - Elsevier AN - OPUS4-37064 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Miccoli, Lorenzo T1 - UHPC-AAC/CLC composite panels with self-cleaning properties. Materials and production technology N2 - The aim of this study is to show the development of a façade composite panel combining either an autoclaved aerated concrete or a cellular lightweight concrete insulation layer with a box-type external ultra-high performance concrete (UHPC) supporting layer. The paper presents the materials characteristics of the different components and the production technology of the panel. The efficiency of surface modifications of the materials forming the external shell of the panel is reported. The activation of self-cleaning properties is described. The test results showed that the most efficient way to use the water-repellent agent is its application on the substrate before the concrete cast. Concerning the production technology, the preliminary studies showed more advantages of a two-step manufacturing procedure of the UHPC boxes than a one-step procedure. T2 - Smart Facade Materials Conference CY - Wels, Austria DA - 24.02.2016 KW - Facade composite panels KW - Ultra-high performance concrete (UHPC) KW - Autoclaved aerated concrete (AAC) KW - Cellular lightweight concrete (CLC) KW - Slef-cleaning properties PY - 2016 AN - OPUS4-37066 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 46, Heft 2 T3 - Amts- und Mitteilungsblatt der BAM - 2/2016 PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-370952 SN - 0340-7551 VL - 46 IS - 2 SP - 55 EP - 139 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin, Germany AN - OPUS4-37095 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wäsche, Rolf A1 - Hartelt, Manfred A1 - Ehrke, Roman ED - Silva Gomes, J. F. ED - Meguid, S. A. T1 - A study on tribological behaviour of a-C:H coatings under lubricated conditions up to 250°C N2 - The influence of temperature and counterbody material on the tribological properties of a-C:H coatings deposited on Cronidur 30 steel has been investigated in a lubricated ball on disk contact situation with alpha-alumina and silicon nitride as counterbodies. The results show, that the wear volumes of the systems increase exponentially with increasing temperature, for alpha-alumina more than for silicon nitride. Two different wear mechanisms seem to have a major influence: First, the abrasive action due to materials hardness and second, the tribo-oxidation when silicon nitride is counter material. T2 - 6th International Conference on Mechanics and Materials Design CY - P. Delgada/Azores, Portugal DA - 26.07.2015 KW - Diamond like carbon KW - Ceramics KW - Wear KW - Friction KW - Temperature PY - 2015 SP - Paper 5395, 445 EP - 446 AN - OPUS4-37014 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maierhofer, Christiane A1 - Krankenhagen, Rainer A1 - Röllig, Mathias A1 - Riemer, Stefanie A1 - Gower, M. A1 - Baker, G. A1 - Lodeiro, M. A1 - Knazovicka, L. A1 - Blahut, A. A1 - Monte, C. A1 - Adibekyan, A. ED - Gutschwager, B. T1 - Characterisation of artificial and natural defects in fibre reinforced plastics designed for energy applications using active thermography N2 - Amongst various other NDT methods, within the EMRP-project ‘VITCEA’ active thermography is validated for testing of CFRP and GFRP structures constructed for energy application. In this contribution, the optical and thermal properties of CFRP and GFRP reference defect artefact (RDA) and natural defects artefact (NDA) test specimens are characterized. Different excitation techniques and techniques for data analysis are compared for optimizing the number of detected defects. T2 - 19th World Conference on Non-destructive Testing (WCNDT) CY - Munich, Germany DA - 13.06.2016 KW - Active thermography KW - CFRP KW - GFRP KW - Artificial and natural defects PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-370207 UR - http://www.ndt.net/article/wcndt2016/papers/we2i4.pdf SN - 978-3-940283-78-8 VL - BB 158 SP - Paper we2i4, 1 EP - 9 PB - DGZfP CY - Berlin AN - OPUS4-37020 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Boehm, Rainer T1 - What is the benefit of the total focussing method and full matrix capture for ultrasonic imaging using the phased array technique N2 - In the last two decades automated ultrasonic inspection devices took over a lot of applications that prior have been carried out using manual inspection with the evaluation of A-scans only. In parallel phased array systems have been developed and brought to the market which offer detailed and fast control over the sound field. When applying automated inspection phased array systems for UT measurements imaging of the recorded data in combination with the probe positioning data is used for the evaluation of inspections. B-Scan, C-Scan and S-Scan images are typically used with this setup. For more sophisticated applications with linear arrays echo tomography and syntethic aperture focusing technique (SAFT) are well known methods and often applied for high resolution image reconstruction. Since channel count of phased array systems is constantly rising, matrix arrays with up to 256 elements entered the market. Signal processing in the matrix domain became 3D. Since some years the Total Focusing Method (TFM) is an additional imaging tool for these type of application. It is based on the Full Matrix Capture (FMC) using the elements of phased array probes as separate transmitters and receivers. In this contribution we discuss the common ground of SAFT and TFM as well as the differences between these imaging tools. The combined use of automated inspection, matrix arrays and signal processing for high resolution measurements is a challenging task where a very long parameter list has to be taken into account. Under which conditions which elements of the full matrix should be taken for the reconstruction for best results? Based on examples taken from measured and simulated echo signals it will be shown how image resolution can be optimized in dependence of different parameters like the distance between transmitters and receivers and their directivity patterns, the depth of echo source and the specimen geometry. T2 - 19th World Conference on Non-Destructive Testing CY - Munich, Germany DA - 13.06.2016 KW - Ultrasonic testing KW - Ultrasonic imaging KW - Phased array KW - Total focussing method KW - Full matrix capture PY - 2016 UR - https://www.wcndt2016.com/programme AN - OPUS4-37051 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Suitability of high alloyed materials in molten salts at 600 °C N2 - Within the last years the use of feasible alternative energy sources has risen and is going to replace fossil resources more and more. Nevertheless, service conditions in solar facilities are due to the chemical composition of heat transmission media and temperatures, in many cases, extreme in terms of corrosion. Since the construction of power plants shall be economical with maximum life service, materials selection based on preliminary material qualification is essential to guarantee a secure and reliable operation of those facilities. The materials selection depends on the operation temperature of a power plant on the chemical composition of the transmission fluid used. In high corrosive environments Ni-based alloys are often used as an all-round solution for the construction of corrosion resistant parts, because of their good corrosion properties. However, there might be limits for their use regarding their corrosion behavior, with which this contribution deals. By means of electrochemical measurements and exposure tests the suitability of two high alloyed materials X8NiCrSi38-18 and NiCr25FeAlYB in molten nitrate salt (60 % NaNO3/40 % KNO3) was characterized at 600 °C. T2 - NACE International Annual Corrosion Conference 2016 CY - Vancouver, BC, Canada DA - 6.3.2016 KW - Localized corrosion KW - Nickel based alloys KW - Solar energy KW - Renewables KW - Electrochemical characterization KW - X8NiCrSi38-18 KW - NiCr25FeAlYB PY - 2016 AN - OPUS4-36989 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertin, Annabelle T1 - Phase transition and aggregation behavior of thermoresponsive copolymer poly(acrylamide-co-acrylonitrile) N2 - Thermoresponsive polymers have shown great potential in applications such as bioseparation, drug delivery and diagnostic. Only few thermoresponsive polymers that present an upper critical solution temperature (UCST), i.e. phase separate from solution upon cooling, in a relevant temperature range have been reported so far. Moreover, the most studied UCST type polymers namely polybetaines are difficult to use under physiological conditions, which significantly restricts their potential applications. Therefore, UCST polymers with sharp and robust phase transition in physiological conditions (in the presence of salts, etc.) are highly needed in order to extend the range of applications of this class of polymers. A robust UCST-type copolymer of acrylamide (AAm) and acrylonitrile (AN) (poly(AAm-co-AN)) was prepared by reversible addition fragmentation chain transfer (RAFT) polymerization and its thermo-induced aggregation behavior in aqueous media was studied by turbidimetry, dynamic and static light scattering. At temperature below the UCST, the poly(AAm-co-AN) copolymer chains were aggregated together. The aggregate size was found to be larger with increasing AN contents and became smaller upon dilution of the copolymer solutions. While above the UCST, the poly(AAm-co-AN) copolymer chains were expanded and weekly associated in solution. The association between the copolymer chains formed smaller aggregates with increasing the AN contents or the concentration of the solutions. A model is proposed to explain such association-aggregation behavior of the poly(AAm-co-AN) copolymer depending on the AN contents and concentration of the solutions. T2 - Biennial meeting GDCh-Division of Macromolecular Chemistry CY - Halle, Germany DA - 11.09.2016 KW - Thermoresponsive polymers PY - 2016 AN - OPUS4-37365 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertin, Annabelle T1 - Phase transition and aggregation behavior of thermoresponsive copolymer Poly(acrylamide-co-acrylonitrile) N2 - The results of a study on the phase transition and aggregation behavior of the thermoresponsive copolymer Poly(acrylamide-co-acrylonitrile) are presented. T2 - Warwick Polymer Conference 2016 CY - Warwick, England DA - 11.07.2016 KW - Thermoresponsive polymers PY - 2016 AN - OPUS4-37366 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wilke, Olaf A1 - Jann, Oliver T1 - Emissions of very volitale organic compounds (VVOC) from particle boards N2 - The latest version of the German AgBB evaluation scheme (2015) for construction products includes some VVOC, e.g. formaldehyde, acetaldehyde and acetone. For these VVOC so-called LCI values (lowest concentration of interest) were derived which are used for the calculation of the so-called R-value (risk index, see reference 1 for the calculation). Test chamber measurements of particle boards show that the emissions of VVOC might have significant impact on the R-value and therefore for the health evaluation. T2 - The 14th international conference of Indoor Air Quality and Climate, Indoor Air 2016 CY - Gent, Belgium DA - 03.07.2016 KW - Formaldehyde KW - AgBB evaluation scheme KW - Particle board KW - OSB KW - VVOC KW - Emission test chamber PY - 2016 SP - Paper 965, 1 AN - OPUS4-37030 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Preissel, Marcel A1 - Vrana, J. T1 - Ermittlung der Auffindwahrscheinlichkeit von Reflektoren in Abhängigkeit der Rastergröße bei der Ultraschallprüfung großer Schmiedestücke N2 - Die Auswirkung des Prüfrasters nach der DGZfP Richtlinie US 07:2014 auf die Auffindwahrscheinlichkeit von Reflektoren wird untersucht. Hierzu werden Simulationsrechnungen durchgeführt, mit dem Ziel, die Abhängigkeit der Unterbewertung von Größe und Tiefenlage von Reflektoren in Bezug auf das Prüfraster zu ermitteln und experimentell zu überprüfen. In zwei Simulationsreihen wird der Einfluss des Prüfrasters auf die Suche von Anzeigen und auf die Bewertung von Anzeigen ermittelt und bewertet. Auf Basis der Simulationsrechnungen wird eine POD-Analyse mit dem Ziel durchgeführt, die Auffindwahrscheinlichkeit von Reflektoren in Bezug zur Rastergüte Rn zu setzten und die Nachweisgrenze zu ermitteln. KW - Schmiedeteile KW - Ultraschall KW - Probability of detection KW - Prüfraster PY - 2016 UR - http://www.dgzfp.de/Dienste/ZfP-Zeitung IS - 150 SP - 52 EP - 57 AN - OPUS4-37032 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pech, Anja A1 - Wilke, Olaf A1 - Horn, Wolfgang A1 - Jann, Oliver T1 - Analysis of very volatile organic compounds (VVOC) with thermal desorption GC-MS N2 - Most VVOC were rarely considered in the evaluation of construction products. (Salthammer, 2014) In Germany this will change because the latest version of the German AgBB scheme for health evaluation (2015) now include VVOC, e.g. ethyl acetate and ethanol. In this study selected compounds were tested with the procedure described in ISO 16017 and a method for measuring VVOC with thermal desorption was developed. Three different adsorbents Tenax TA, Carbograph 5TD and Carbopack X were tested to analyse VVOC according to ISO 16017. For the tested VVOC, Carbograph 5TD showed the best results under the chosen analytical conditions. T2 - Indoor Air 2016, The 14th international conference of Indoor Air Quality and Climate CY - Gent, Belgium DA - 03.07.2016 KW - Thermal desorption KW - VVOC KW - Carbograph 5TD KW - Carbopack X PY - 2016 SP - Paper 889, 1 EP - 2 AN - OPUS4-37035 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erdmann, Maren T1 - Diesel and biodiesel induced degradation of polyethylene N2 - Renewable resources become more and more relevant to maintain energy demands for an increasing global population. Biosynthetic fuels like biodiesel might replace conventional petrochemical fuels, such as diesel. However, more research is needed to characterize the interaction between the different fuels and the polymeric material, especially with respect to ageing and degradation. The poster will present several interaction and degradation phenomena of high density polyethylene (PE-HD) induced by diesel and biodiesel 1-3. Also the possible influence of microbial growth (fungi and bacteria) is considered. The chosen PE-HDs are typical thermoplastic resins for container and storage tank applications. Degradation of PE-HD will be investigated by changes of the mechanical properties – with main emphasis on the Charpy impact strength 2. Furthermore, with alternating sorption and desorption cycles in combination with oven ageing the co-oxidation 3 of PE-HD in contact with biodiesel will be addressed. T2 - MoDeSt 2016 CY - Cracow, Poland DA - 04.09.2016 KW - Impact strength KW - PE-HD KW - Diesel KW - Biodiesel KW - Degradation PY - 2016 AN - OPUS4-37320 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erdmann, Maren T1 - Epoxy cure kinetics by in situ NIR-measurements N2 - The application of epoxy resins is variating from low cost adhesive to high performance plastics. As a result, the choice of monomer, hardener and in particular the curing treatment define the final product properties. For process optimization and ensuring product quality the curing kinetics of epoxy resin needs to be known. This is usually done by use of differential scanning calorimetry (DSC) or rheology measurements. In the presented study, we will approve the applicability of the heatable near-infrared (NIR) cell 1 as alternative method to determine cure kinetics. This spectroscopic method in the NIR region enables following the cure progress by the characteristic oxirane absorption band 2,3. According to the reactivity of this functional group, the consumption of it should be a key factor for cross linking density and hence the mechanical performance of the material. Kinetic parameters will be provided by non-isothermal heating rates and predicted epoxy conversion for a typical cure treatment (Figure 1). The verification of the investigated cure kinetics is ensured by multiple step curing processes in the in situ NIR heating cell and ex situ on real samples. In this presentation, we will introduce the heatable near-infrared (NIR) cell to investigate kinetic parameters for various epoxy resins, using diverse curing processes. Advantages and disadvantages of the method will be described as well as the comparison with DSC results. T2 - MoDeSt 2016 CY - Cracow, Poland DA - 04.09.2016 KW - epoxy resin KW - curing kinetics KW - in situ near-infrared (NIR) spectroscopy KW - differential scanning calorimetry (DSC) PY - 2016 AN - OPUS4-37321 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kardjilov, N. A1 - Hilger, A. A1 - Manke, I. A1 - Banhart, J. A1 - Griesche, Axel T1 - Imaging with Cold Neutrons at the CONRAD-2 Facility N2 - CONRAD-2 is an imaging instrument using low-energy (cold) neutrons. The instrument is installed at the end of a curved neutron guide which avoids the direct line of sight towards the reactor core. This ensures a very low background of high-energy neutrons and. photons at the sample position. The cold neutron beam provides a wavelength range which is suitable for phase-and diffraction-contrast imaging such as grating interferometry and Bragg edge mapping. The instrument is well suited for high resolution imaging due to the high efficiency of the very thin scintillators that can be used for the detection of cold neutrons. An instrument upgrade was performed recently as a part of an upgrade program for the cold neutron instrumentation at HZB. The parameters of the instrument as well as some research highlights will be presented. T2 - 10th World Conference on Neutron Radiography (WCNR) CY - Grindelwald, SWITZERLAND DA - 05.10.2014 KW - iron embrittlement KW - neutron imaging KW - neutron instrumentation KW - cold neutrons PY - 2015 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-373239 DO - https://doi.org/10.1016/j.phpro.2015.07.008 SN - 1875-3892 VL - 69 SP - 60 EP - 66 PB - Elsevier B.V. CY - Amsterdam, NL AN - OPUS4-37323 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Korzen, Manfred ED - Moreyra Garlock, Maria E. ED - Kodur, Venkatesh K.R. T1 - Constitutive modeling for fire engineering purposes—The challenge of modeling creep in an appropriate way N2 - The phenomenon of creep of structural steel in fire engineering is gaining more and more interest. Due to shortcomings of the EC3 constitutive model and other approaches based on classical creep theory an alternative approach mainly based on the ideas of Krempl is proposed. Due to this so-called operator approach the material as well as the constitutive model is looked upon as an operator. The application of this view serves as a guide through the analysis of the relationship between experimental facts and constitutive theory especially in the context of transient creep. T2 - 9th International Conference on Structures in Fire CY - Princeton, NJ, USA DA - 08.06.2016 KW - Fire engineering KW - Creep KW - Constitutive equation PY - 2016 SN - 978-1-60595-320-5 SP - 608 EP - 615 PB - DEStech Publications, Inc. CY - Lancaster, PA, USA AN - OPUS4-37329 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Färber, C. A1 - Titschack, J. A1 - Schönberg, Chr. H. L. A1 - Ehrig, Karsten A1 - Boos, K. A1 - Illerhaus, Bernhard A1 - Asgaard, U. A1 - Bromley, R. G. A1 - Freiwald, A. A1 - Wisshak, M. ED - Bahn, M. ED - Fennel, K. ED - Kesselmeier, J. ED - Naqvi, S. W. A. T1 - Long-term macrobioerosion in the Mediterranean Sea assessed by micro-computed tomography N2 - Biological erosion is a key process for the recycling of carbonate and the formation of calcareous sediments in the oceans. Experimental studies showed that bioerosion is subject to distinct temporal variability, but previous long-term studies were restricted to tropical waters. Here, we present results from a 14-year bioerosion experiment that was carried out along the rocky limestone coast of the island of Rhodes, Greece, in the Eastern Mediterranean Sea, in order to monitor the pace at which bioerosion affects carbonate substrate and the sequence of colonisation by bioeroding organisms. Internal macrobioerosion was visualised and quantified by micro-computed tomography and computer-algorithm-based segmentation procedures. Analysis of internal macrobioerosion traces revealed a dominance of bioeroding sponges producing eight types of characteristic Entobia cavity networks, which were matched to five different clionaid sponges by spicule identification in extracted tissue. The morphology of the entobians strongly varied depending on the species of the producing sponge, its ontogenetic stage, available space, and competition by other bioeroders. An early community developed during the first 5 years of exposure with initially very low macrobioerosion rates and was followed by an intermediate stage when sponges formed large and more diverse entobians and bioerosion rates in-creased. After 14 years, 30 % of the block volumes were occupied by boring sponges, yielding maximum bioerosion rates of 900 g m. KW - Bioerosion KW - Computed tomography KW - Carbonate substrate PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-372709 UR - http://www.biogeosciences.net/13/3461/2016/bg-13-3461-2016.pdf DO - https://doi.org/10.5194/bg-13-3461-2016 VL - 13 IS - 11 SP - 3461 EP - 3474 PB - Copernicus Publications CY - Göttingen AN - OPUS4-37270 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Liehr, Sascha A1 - Krebber, Katerina T1 - Applications and prospects for distributed sensing using polymer optical fibres N2 - One of the unique advantages of polymer optical fibres (POF) is that they can be used to measure very high strain values up to 100 % and beyond exceeding the strain limits of silica fibre-based sensor principles. In this paper the distributed strain measurement capabilities of POF based on backscatter change evaluation are summarized and distributed backscatter measurement technologies are intro-duced. Application examples in the structural health monitoring (SHM) field are presented: a promising approach is the integration into technical textiles for high-strain measurement in earthwork structures and crack detection in buildings. The potential of POF for future applications in SHM such as distributed relative humidity sensing is discussed. T2 - International Conference on Smart Infrastructure and Construction CY - Cambridge, UK DA - 27.06.2016 KW - Strain measurement KW - Structural health monitoring KW - OTDR KW - Polymer Optical Fibre KW - Distributed sensing PY - 2016 UR - http://www.icevirtuallibrary.com/doi/abs/10.1680/tfitsi.61279.093 SN - 978-0-7277-6127-9 DO - https://doi.org/10.1680/tfi tsi.61279.093 SP - 93 EP - 98 PB - ICE Publishing CY - London, UK AN - OPUS4-37230 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Liehr, Sascha T1 - Applications and prospects for distributed sensing using polymer optical fibres N2 - One of the unique advantages of polymer optical fibres (POF) is that they can be used to measure very high strain values up to 100 % and beyond exceeding the strain limits of silica fibre-based sensor principles. In this paper the distributed strain measurement capabilities of POF based on backscatter change evaluation are summarized and distributed backscatter measurement technologies are intro-duced. Application examples in the structural health monitoring (SHM) field are presented: a promising approach is the integration into technical textiles for high-strain measurement in earthwork structures and crack detection in buildings. The potential of POF for future applications in SHM such as distributed relative humidity sensing is discussed. T2 - International Conference on Smart Infrastructure and Construction CY - Cambridge, UK DA - 27.06.2016 KW - Strain measurement KW - Structural health monitoring KW - OTDR KW - Polymer Optical Fibre KW - Distributed sensing PY - 2016 UR - http://www.icevirtuallibrary.com/doi/abs/10.1680/tfitsi.61279.093 DO - https://doi.org/10.1680/tfitsi.61279.093 AN - OPUS4-37231 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lohrer, Christian T1 - Recent Activities and Decisions of the forum of notified bodies for pyrotechnics N2 - Overview about the recent activities of the notified bodies for pyrotechnics under 2013/29/EU and the respective impacts on the work of the market surveillance authorities N2 - Überblick über die Tätigkeiten der benannten Stellen Pyrotechnik unter 2013/29/EU und deren Auswirkungen auf die Arbeit der Marktüberwachnungsbehörden. T2 - 10th Meeting of the Administrative Coordination group for Pyrotechnic Articles (AdCo-PA) CY - Buxton, UK DA - 26.10.2016 KW - Konformitätserklärung KW - Pyrotechnik KW - Schutzabstände KW - Kennzeichnung KW - Konformitätsbewertung KW - Declaration of conformity KW - Pyrotechnics KW - Safety distances KW - Labelling KW - Conformity assessment PY - 2016 AN - OPUS4-37233 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertin, Annabelle T1 - Controlled self-assembly of dendritic amphiphiles in micromixers N2 - The controlled synthesis of supramolecular aggregates formed by the self-assembly of dendritic amphiphiles is a challenging task. Conventional batch-based techniques such as the solvent injection method or the film hydration method typically go along with a lack of control over mixing and thus over size, morphology and size distribution. The micromixer technology is a promising method for the controlled preparation of supramolecular assemblies as it allows control of mixing at microscale level. In addition, such microfluidic systems benefit from a high mixing efficiency, a low mixing time as well as from a reproducible and continuous synthesis. Herein, we report on the microfluidic-controlled self-assembly of several dendritic amphiphiles and the impact of the mixing parameters on the self-assembly process. T2 - 251st American Chemical Society National Meeting CY - San Diego, USA DA - 13.03.2016 KW - Dendritic amphiphiles KW - Self-assembly KW - Micromixer PY - 2016 AN - OPUS4-37371 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul T1 - Einfluss von Stickstoff auf Mikrostruktur und Korrosionsverhalten martensitischer nichtrostender Stähle N2 - Die Korrosionsbeständigkeit martensitischer nichtrostender Stähle (MNS) wird wesentlich von der chemischen Zusammensetzung und dem Wärmebehandlungszustand beeinflusst. Beides bestimmt die Verteilung der Legierungselemente im Gefüge und die daraus resultierenden Werkstoffeigenschaften. Das Legieren mit Stickstoff bewirkt im Allgemeinen eine Verbesserung der Lochkorrosionsbeständigkeit von nichtrostenden Stählen. Bei martensitischen nichtrostenden Stählen ist dieser Effekt nicht nur auf den Stickstoffgehalt selbst zurückzuführen, sondern auch auf den gleichzeitig verringerten Kohlenstoffgehalt, der ebenfalls das Ergebnis der Wärmebehandlung beeinflusst. In dieser Arbeit wird der Einfluss von Stickstoff auf die Korrosionsbeständigkeit in Bezug zum Härtungsprozess von MNS dargestellt. Dazu wird vergleichend der Effekt von Austenitisierungsdauer, -temperatur und Abkühlgeschwindigkeit auf Gefüge, Härte und Korrosionsbeständigkeit der MNS X50CrMoV15 und X30CrMoN15 1 untersucht. Die Abkühlgeschwindigkeit wurde mit dem Stirnabschreckversuch gezielt variiert, um den Einfluss von Abkühlgeschwindigkeiten von > 100 K/s bis 1 K/s zu charakterisieren. Die Veränderungen der Korrosionsbeständigkeit werden durch die elektrochemisch potentiodynamische Reaktivierung (EPR) und durch die Bestimmung kritischer Lochkorrosionspotentiale dokumentiert. Neben diesem experimentellen Ansatz werden auch die Ergebnisse von thermodynamischen Berechnungen mit der Software Thermocalc vorgestellt und abschließend auch zur Interpretation des Einflusses von Stickstoff auf die Korrosionsbeständigkeit martensitischer nichtrostender Stähle genutzt. T2 - 18. Werkstofftechnisches Kolloquium der TU Chemnitz CY - Chemnitz, Germany DA - 10.03.2016 KW - Korrosionsbeständigkeit KW - Corrosion resistance KW - Wärmebehandlung KW - Heat treatment KW - Nichtrostende Stähle KW - Stainless steels KW - Thermocalc KW - Thermocalc PY - 2016 AN - OPUS4-37261 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul T1 - Einfluss von Stickstoff auf Mikrostruktur und Korrosionsverhalten martensitischer nichtrostender Stähle N2 - Die Korrosionsbeständigkeit martensitischer nichtrostender Stähle (MNS) wird wesentlich von der chemischen Zusammensetzung und dem Wärmebehandlungszustand beeinflusst. Beides bestimmt die Verteilung der Legierungselemente im Gefüge und die daraus resultierenden Werkstoffeigenschaften. Das Legieren mit Stickstoff bewirkt im Allgemeinen eine Verbesserung der Lochkorrosionsbeständigkeit von nichtrostenden Stählen. Bei martensitischen nichtrostenden Stählen ist dieser Effekt nicht nur auf den Stickstoffgehalt selbst zurückzuführen, sondern auch auf den gleichzeitig verringerten Kohlenstoffgehalt, der ebenfalls das Ergebnis der Wärmebehandlung beeinflusst. In dieser Arbeit wird der Einfluss von Stickstoff auf die Korrosionsbeständigkeit in Bezug zum Härtungsprozess von MNS dargestellt. Dazu wird vergleichend der Effekt von Austenitisierungsdauer, -temperatur und Abkühlgeschwindigkeit auf Gefüge, Härte und Korrosionsbeständigkeit der MNS X50CrMoV15 und X30CrMoN15 1 untersucht. Die Abkühlgeschwindigkeit wurde mit dem Stirnabschreckversuch gezielt variiert, um den Einfluss von Abkühlgeschwindigkeiten von > 100 K/s bis 1 K/s zu charakterisieren. Die Veränderungen der Korrosionsbeständigkeit werden durch die elektrochemisch potentiodynamische Reaktivierung (EPR) und durch die Bestimmung kritischer Lochkorrosionspotentiale dokumentiert. Neben diesem experimentellen Ansatz werden auch die Ergebnisse von thermodynamischen Berechnungen mit der Software Thermocalc vorgestellt und abschließend auch zur Interpretation des Einflusses von Stickstoff auf die Korrosionsbeständigkeit martensitischer nichtrostender Stähle genutzt. T2 - Forschungsseminar des MDZWP 2016 CY - Magdeburg, Germany DA - 31.03.2016 KW - Korrosionsbeständigkeit KW - Corrosion resistance KW - Wärmebehandlung KW - Heat treatment KW - Nichtrostende Stähle KW - Stainless steels KW - Thermocalc KW - Thermocalc PY - 2016 AN - OPUS4-37262 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul A1 - Müller, C. A1 - Meyer, A. A1 - Halle, T. ED - Lampke, T. ED - Wagner, G. ED - Wagner, M. F.-X. T1 - Einfluss von Stickstoff auf Mikrostruktur und Korrosionsverhalten martensitischer nichtrostender Stähle N2 - Die Korrosionsbeständigkeit martensitischer nichtrostender Stähle (MNS) wird wesentlich von der chemischen Zusammensetzung und dem Wärmebehandlungszustand beeinflusst. Beides bestimmt die Verteilung der Legierungselemente im Gefüge und die daraus resultierenden Werkstoffeigenschaften. Das Legieren mit Stickstoff bewirkt im Allgemeinen eine Verbesserung der Lochkorrosionsbeständigkeit von nichtrostenden Stählen. Bei martensitischen nichtrostenden Stählen ist dieser Effekt nicht nur auf den Stickstoffgehalt selbst zurückzuführen, sondern auch auf den gleichzeitig verringerten Kohlenstoffgehalt, der ebenfalls das Ergebnis der Wärmebehandlung beeinflusst. In dieser Arbeit wird der Einfluss von Stickstoff auf die Korrosionsbeständigkeit in Bezug zum Härtungsprozess von MNS dargestellt. Dazu wird vergleichend der Effekt von Austenitisierungsdauer, -temperatur und Abkühlgeschwindigkeit auf Gefüge, Härte und Korrosionsbeständigkeit der MNS X50CrMoV15 und X30CrMoN15 1 untersucht. Die Abkühlgeschwindigkeit wurde mit dem Stirnabschreckversuch gezielt variiert, um den Einfluss von Abkühlgeschwindigkeiten von > 100 K/s bis 1 K/s zu charakterisieren. Die Veränderungen der Korrosionsbeständigkeit werden durch die elektrochemisch potentiodynamische Reaktivierung (EPR) und durch die Bestimmung kritischer Lochkorrosionspotentiale dokumentiert. Neben diesem experimentellen Ansatz werden auch die Ergebnisse von thermodynamischen Berechnungen mit der Software Thermocalc vorgestellt und abschließend auch zur Interpretation des Einflusses von Stickstoff auf die Korrosionsbeständigkeit martensitischer nichtrostender Stähle genutzt. T2 - 18. Werkstofftechnisches Kolloquium der TU Chemnitz CY - Chemnitz, Germany DA - 10.03.2016 KW - Korrosionsbeständigkeit KW - Corrosion resistance KW - Wärmebehandlung KW - Heat treatment KW - Nichtrostende Stähle KW - Stainless steels KW - Thermocalc KW - Thermocalc PY - 2016 SN - 978-3-00-052212-3 SN - 1439-1597 VL - 59 SP - 325 EP - 336 PB - TU Chemnitz, Fakultät für Maschinenbau, Institut für Werkstoffwissenschaft und Werkstofftechnik CY - Chemnitz AN - OPUS4-37263 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Spranger, Holger T1 - THz-TOF saft & ola for the detection of inherent discontinuities in dielectric materials N2 - T-rays are electromagnetic waves with frequencies between 0.3 and 10 THz. The ability to penetrate dielectric materials makes them attractive to reveal discontinuities in polymer and ceramic materials. THz-Time Domain Spectroscopy Systems (THz-TDS) are available which operates with THz-pulses. In THz-TDS the travelling time (ToF) and shape of the pulse changes if it interacts with the basic material and its discontinuities. Several reconstruction techniques have been already demonstrated in the context of THz-ToF. Nevertheless, tomographic reconstruction procedures, developed for x-ray computed tomography (CT) ap-plications, have been preferably applied. As a result, reliable tomograms could be presented in case of existing minor refraction property differences between the defect and its surrounding material. Nevertheless geometric artefacts could be observed. The strong restriction of the CT application for the inspection of dielectric plastics that engaged us to develop a recon-struction technique that takes refraction into account. A time domain SAFT based algorithm will be presented, which is able to visualize discontinuities properly in dimension and location, if the base materials shape and its refractive index are considered. The algorithm became more challenging in case of multilayer composites. For that reason an Optical Layer algorithm was developed. Measurements on representative samples with a variety of artificially produced small and large size defects will be shown. The calculated tomograms will be demonstrated to discuss and evaluate the benefits and limits of the two different reconstruction approaches. T2 - QNDE 2016 CY - Atlanta, G.A, USA DA - 17.07.2016 KW - THz KW - Synthetic Aperture Focusing KW - Layer Reconstruction KW - FMM PY - 2016 AN - OPUS4-37246 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duffner, Eric T1 - Hydraulic load cycle test bench for extreme temerature tests N2 - Components, function and technical details of the hydraulic load cycle test bench for extreme temperature test. T2 - Hannover Industrie Fair CY - Hannover, Germany DA - 25.04.2016 KW - extreme temperature KW - life cycle test KW - cylinders PY - 2016 AN - OPUS4-37251 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duffner, Eric T1 - Hydraulic slow burst test bench N2 - Components, function and technical details of the Hydraulic slow burst test bench T2 - Hannover Industrie Fair CY - Hannover, Germany DA - 25.04.2016 KW - cylinders KW - burst test KW - creep behaviour PY - 2016 AN - OPUS4-37252 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Genga, R. M. A1 - Cornish, L. A. A1 - Woydt, Mathias A1 - van Vuuren, J. A1 - Polese, C. T1 - NbC: A machining alternative for dry and MQL face-milling of grey cast rion (GCI) N2 - NbC was studied as the major carbide phase with Ni and Co binders, produced by both spark plasma sintering (SPS) and liquid phase sintering (LPS), and tested as cutting inserts during dry and MQL (Minimum quantity lubrication) face-milling of grey cast iron (GCI) (BS 1452, Grade 17). T2 - World PM2016 CY - Hamburg, Germany DA - 09.10.2016 KW - Niobium carbide KW - NbC KW - Machining KW - Spark plasma sintering (SPS) KW - Liquid phase sintering (LPS) PY - 2016 SN - ISBN 978-1-899072-47-7 SP - 1 EP - 6 AN - OPUS4-37889 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Huang, S. G. A1 - Vleugels, J. A1 - Mohrbacher, H. A1 - Woydt, Mathias T1 - Influence of VC and Mo2C on the microstructure and mechanical properties of Ni bonded NbC-cermets N2 - The current study reports on the effect of VC and Mo2C carbides on the microstructure and mechanical properties of Ni bonded NbC cermets. T2 - World PM2016 CY - Hamburg, Germany DA - 09.10.2016 KW - Niobium carbide KW - NbC KW - Liquid phase sintering (LPS) KW - Hard materials PY - 2016 SN - ISBN 978-1-899072-47-7 SP - 1 EP - 7 AN - OPUS4-37891 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winkelmann, Aimo T1 - Improved analysis of EBSD patterns N2 - The presentation demonstrates how crystal structures can be derived from EBSD patterns. T2 - EBSD Meeting CY - London, UK DA - 31.03.2014 KW - Electron backscatter diffraction KW - Kikuchi pattern KW - Crystal structure analysis PY - 2014 AN - OPUS4-37893 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Payton, E. A1 - Nolze, Gert T1 - The Backscatter Electron Signal as an Additional Tool for Phase Segmentation in Electron Backscatter Diffraction N2 - The advent of simultaneous energy dispersive X-ray spectroscopy (EDS) data collection has vastly improved the phase separation capabilities for electron backscatter diffraction (EBSD) mapping. A major problem remains, however, in distinguishing between multiple cubic phases in a specimen, especially when the compositions of the phases are similar or their particle sizes are small because the EDS interaction volume is much larger than that of EBSD, and the EDS spectra collected during spatial mapping are generally noisy due to time limitations and the need to minimize sample drift. The backscatter electron (BSE) signal is very sensitive to the local composition due to its atomic number (Z) dependence. BSE imaging is investigated as a complimentary tool to EDS to assist phase segmentation and identification in EBSD through examination of specimens of meteorite, Cu dross, and steel oxidation layers. The results demonstrate that the simultaneous acquisition of EBSD patterns, EDS spectra, and the BSE signal can provide new potential for advancing multiphase material characterization in the scanning electron microscope. KW - Electron backscatter diffraction KW - Energy dispersive x-ray spectroscopy KW - Scanning electron microscopy KW - Multiphase microstructure KW - Phase identification KW - Backscattered electron imaging KW - Meteorite KW - Monte Carlo simulation PY - 2013 DO - https://doi.org/10.1017/S1431927613000305 VL - 19 IS - 4 SP - 929 EP - 941 AN - OPUS4-37895 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Molnarne, M. T1 - Flammability of Gases in Focus of European and US Standards N2 - The presentation will discuss the difference between EU and US standards for the determination of explosion (flammability) limits and limiting oxygen concentration. Small differences observed in measured values can be traced back to the different test apparatuses and criteria. The discrepancies can be much greater in the case of limiting oxygen concentration because of the high amount of inert gases and the corresponding low laminar burning velocities. The paper describes some examples and the influence of the chosen criteria on the results. The European and US standards use the criteria of flame propagation in open test vessels and of pressure rise in closed ones. The examples discussed show that flame propagation is still possible at very small pressure rise values, as observed much below the pressure rise criterion of usual standards. However, flame propagation in a process plant can cause an accident or explosion and must be avoided. Therefore, the flame propagation criterion is recommended to be used in chemical safety engineering. The European safety database CHEMSAFE contains expert-evaluated safety data for cases where the determination method and criteria are known. Flammability characteristics based on the pressure rise criterion may suffice in certain cases, e.g. for explosion protection in closed vessels without any connecting pipes. T2 - 2016 International Symposium on Safety Science and Technology (ISSST) CY - Kunming, China DA - 17.10.2016 KW - Flammability KW - Limiting oxygen concentration KW - Test methods KW - Standardization PY - 2016 AN - OPUS4-37897 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kanematsu, W. A1 - Mandler, W. A1 - Manier, Charles-Alix A1 - Woydt, Mathias T1 - Rolling contact fatigue tests of ceramics by various methods: comparison of suitability to the evaluation of silicon nitrides N2 - Results of rolling contact fatigue (RCF) tests by balls-on-rod (BOR) method and two-roller methods have been compared to those by the balls-on-flat (BOF) method by using three different silicon nitride grades. The results suggest that the two-roller method could differentiate the bearing grade materials in terms of wear behavior. KW - Rolling contact fatigue KW - Slip-rolling resistance KW - Spall KW - Wear KW - Balls-on-flat KW - Balls-on-rod KW - 2Disk KW - Silicon nitride PY - 2016 DO - https://doi.org/10.1520/JTE20140258 SN - 0090-3973 SN - 1945-7553 VL - 44 IS - 3 SP - 1271 EP - 1283 PB - ASTM International CY - West Conshohocken/PA, USA AN - OPUS4-37928 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stockmann, Jörg M. T1 - Conventional Single-Sample vs. Multiple-Sample Hardness Testing: Tensile Testing Machine vs. Centrifuge N2 - The paper addresses the “Conventional Single-Sample vs. Multiple-Sample Hardness Testing: Hardness Testing Machine vs. Centrifuge” and the follow points are discussed in more detail: Principle of the centrifuge test, components of the centrifuge test, indenter geometries, microscopic measurement of Brinell and Vickers indents, and hardness testing: conventional vs. centrifuge. T2 - LUM, International Workshop Dispersion Analysis & Materials Testing 2016 CY - Berlin, Germany DA - 26.10.2016 KW - Hardness testing KW - Brinell KW - Vickers KW - Centrifuge technology PY - 2016 AN - OPUS4-37930 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nolze, Gert A1 - Hielscher, R. A1 - Winkelmann, Aimo T1 - Electron backscatter diffraction beyond the mainstream N2 - We present special applications of electron backscatter diffraction (EBSD) which aim to overcome some of the limitations of this technique as it is currently applied in the scanning electron microscope. We stress that the raw EBSD signal carries additional information which is useful beyond the conventional orientation determination. The background signal underlying the backscattered Kikuchi diffraction (BKD) patterns reflects the chemical composition and surface topography but also contains channeling-in information which is used for qualitative real-time orientation imaging using various backscattered electron signals. A significantly improved orientation precision can be achieved when dynamically simulated pattern are matched to the experimental BKD patterns. The breaking of Friedel’s rule makes it possible to obtain orientation mappings with respect to the point-group symmetries. Finally, we discuss the determination of lattice parameters from individual BKD patterns. Subgrain structure in a single quartz grain. The increased noise level in the left map reflects the lower precision of a standard orientation determination using band detection by the Hough transform. The right map results from the same experimental raw data after orientation refinement using a pattern matching approach. The colors correspond an adapted inverse pole figure color key with a maximum angular deviation of about 2° from the mean orientation. KW - Electron backscatter diffraction PY - 2017 DO - https://doi.org/10.1002/crat.201600252 SN - Online 1521-4079 VL - 52 IS - 1 SP - Special Issue - Article Number: UNSP 1600252, 1 EP - 24 PB - WILEY-VCH AN - OPUS4-37935 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhang, G. A1 - Österle, Werner A1 - Jim, B. A1 - Häusler, Ines A1 - Hesse, Rene A1 - Wetzel, B. T1 - The role of surface topography in the evolving microstructure and functionality of tribofilms of an epoxy-based nanocomposite N2 - The topographic effect of steel counterface, finished by mechanical grinding with Ra ranging from 0.01 to 0.95 µm, on the structure and functionality of the tribofilm of a hybrid nanocomposite, i.e. epoxy matrix filled with monodisperse silica nanoparticles, carbon fibers and graphite, was systematically investigated. The nanostructure of the tribofilm was comprehensively characterized by using combined focused ion beam and transmission electron microscope analyses. It was identified that oxidation of the steel surface, release, compaction and tribosintering of silica nanoparticles and deposition of an epoxy-like degradation product as well as fragmentation of carbon fibers are main mechanisms determining the structure and functionality of the tribofilm. The size of roughness grooves determines the type and size class of wear particles to be trapped at the surface. An optimum groove size leading to a maximum of surface coverage with a nanostructured tribofilm formed mainly from released silica nanoparticles was identified. KW - hybrid nanocomposite KW - tribological performance KW - topographic effect KW - tribofilm KW - nanostructure PY - 2016 DO - https://doi.org/10.1016/j.wear.2016.06.012 VL - 364-365 SP - 48 EP - 56 PB - Elsevier B.V. AN - OPUS4-37937 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dmitriev, A.I. A1 - Österle, Werner T1 - Sliding simulations with variable amounts of copper and graphite mixed with magnetite N2 - Copper is one of the most important components in brake pads and its amount can reach up to 14%. In spite of a number of positive features copper usage in brake pad formulations has recently become the subject of considerable discussions, primarily due to concerns about potential risks related to environmental impacts of copper particles. So, for developing new pad formulations with possible replacements of copper content, it is very important to understand the functionality of copper additions to brake friction materials. In the paper theoretical investigation of the role of copper as a pad ingredient was carried out on the basis of modelling by the method of movable cellular automata (MCA). Our previous studies show that copper as a constituent of the tribofilm formed during braking provides smooth sliding by forming a granular layer of mechanically mixed materials from the friction layers. In the present study the concentration of copper particles in a Fe3O4-matrix was varied systematically in the range 5.5-28 vol. % and compared to mixtures with the same amount of graphite nanoparticles. The sliding simulations were performed while assuming material properties at 500°C in order to assess the beneficial role of copper during severe braking conditions corresponding to fading cycles during dynamometer testing. T2 - EuroBrake 2016 CY - Milano, Italy DA - 13.06.2016 KW - Movable cellular automata KW - Copper KW - Sliding simulation KW - Third body KW - Tribofilm PY - 2016 UR - www.eurobrake.net VL - EB2016-SVM-054 SP - 1 EP - 7 PB - FISITA AN - OPUS4-37938 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Marotzke, Christian A1 - Feldmann, Titus T1 - The influence of local defects and nonlinear matrix behaviour on the failure process of fiber reinforced composites N2 - The premise for the development of improved failure criteria for fiber reinforced composites is the understanding of the failure processes on microscale. On microscale the local behaviour of the matrix polymer is crucial. It significantly differs from that found in macroscopic measurements. The present study is focused on the plastic material behaviour of a standard epoxy resin. Local plastic strains are measured in tensile test by using digital image correlation. A multilinear plastic law is implemented by the experimental data. The stress field arising in an idealised representative volume element of a unidirectional ply is analysed by finite element calculations. The change of the stress and strain field due to plastic deformation according to the multilinear plastic law is shown. The change leads to a shift of the critical locations where failure is likely to initiate. In addition, the failure type changes from stress based to strain based failure. The dominant role of the shear strains is shown. T2 - ECCM17 CY - Munich, Germany DA - 27.06.2016 KW - failure mechanisms KW - plasticity KW - micromechanics KW - interfacial stresses KW - local deformation PY - 2016 SN - ISBN 978-3-00-053387-7 SP - 1 EP - 8 CY - München AN - OPUS4-37863 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Marotzke, Christian A1 - Feldmann, Titus T1 - Failure of fiber reinforced composites under multiaxial stresses on microscale N2 - The failure of composites is initiated by imperfections on microscale. The interface between fiber and matrix is a key parameter concerning failure initiation. In order to get an improved understanding of local failure processes a fracture mechanical analysis of interfacial failure in a composite ply under transverse stresses is performed. The mixed mode energy release rate is calculated. In addition the failure of interfaces under cyclic loading is studied on a single fiber model. The quasistatic debonding process is compared with the interfacial failure under fatigue loading. It is shown that the tan delta can be used as an indicator for the damage propagation. T2 - ICMFF11 CY - Sevilla, Spain DA - 01.06.2016 KW - failure mechanics KW - failure mechanisms KW - multiaxial loading KW - micromechanics PY - 2016 SP - 1 EP - 8 AN - OPUS4-37864 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weltschev, Margit T1 - Untersuchungen zur Beständigkeit von Dichtungswerkstoffen unter dem Einfluss von Kraftstoffen und Heizöl mit biogenen Anteilen T1 - Investigations on the resistance of sealing materials under the influence of fuels and heating oil with biogenic components N2 - Ziel dieser Untersuchungen war die Bewertung der Beständigkeit häufig eingesetzter Dichtungswerkstoffe, wie FKM, FVMQ, VMQ, EPDM, CR, CSM, IIR, PA, NBR und PUR in Kraftstoffen und Heizöl mit und ohne biogene Zusätze bei 20 °C, 40 °C und 70 °C. E10, E85, Dieselkraftstoff mit max. 5 % Biodiesel, ungealtertes und 2 Jahre gealtertes B10 (Heizöl mit 10 % Biodiesel), reiner Dieselkraftstoff, Heizöl und Kraftstoff Super plus zählten zu den Testsubstanzen. Masse, Zugfestigkeit und Bruchdehnung wurden von den Prüfkörpern vor und nach der 84-tägigen Auslagerung in den Kraftstoffen und Heizöl bestimmt. Die visuelle Begutachtung einiger Elastomerprüfkörper zeigte eindeutig die hohe Quellung bis zur partiellen Auflösung. Die Shore-Härte A und D (für PA) der Prüfkörper wurden vor und nach der 42-tägigen Auslagerung in den Kraftstoffen bestimmt. In den internationalen Normen wird zur Bewertung der Beständigkeit von Elastomeren kein Grenzwert der Reduzierung der Zugeigenschaften und der Shore-Härte definiert. Deshalb wurde für die Beständigkeitsbewertung ein Grenzwert von 15 % festgelegt. Zusammenfassend kann die Aussage getroffen werden, dass die Beständigkeit der Fluorpolymere FKM und FVMQ in den Kraftstoffen und Heizöl mit und ohne biogene Zusätze die beste ist. KW - Shore-Härte KW - Dichtungswerkstoffe KW - Beständigkeit KW - Kraftstoffe mit und ohne biogene Anteile KW - Biodiesel KW - E10 KW - Zugeigenschaften PY - 2016 DO - https://doi.org/10.3139/120.110931 SN - 0025-5300 VL - 58 IS - 10 SP - 894 EP - 899 PB - Carl Hanser Verlag GmbH & Co. KG CY - München AN - OPUS4-37868 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Genga, R. A1 - Cornish, L. A1 - Woydt, Mathias A1 - van Vuuren, A. J. A1 - Polese, C. T1 - Face-milling of grey cast iron (BS 1452) using WC-based and NbC-based cutting tools N2 - NbC was studied as the major carbide phase with Ni and Co binders, produced by both spark plasma sintering (SPS) and liquid phase sintering (LPS), and tested as cutting inserts during dry and MQL (Minimum quantity lubrication) face-milling of gey cast iron (GCI) (BS 1452, Grade 17). T2 - 10th Tool Conference 2016 - TOOL 2016 CY - Bratislava, Slovakia DA - 04.10.2016 KW - NbC KW - Spark plasma sintering KW - Ni KW - Mechanical properties KW - Flank wear KW - Chemical stability PY - 2016 SN - ISBN 978-3-200-04786-0 SP - 336 EP - 342 AN - OPUS4-37869 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Uhlmann, E. A1 - Kropidlowski, K. A1 - Sammler, F. A1 - Richarz, S. A1 - Woydt, Mathias T1 - Niobium carbide as an alternative cutting tool material N2 - Niobium carbide (NbC) is an alternative cutting material. The Federal Institute for Materials Research and Testing (BAM) and the Institute for Machine Tools and Factory Management (IWF) of the TU Berlin assessed the cutting suitability of NbC with cobalt (Co)-binder compared to WC with Co-binder in the machining of a wide range of materials. T2 - 10th Tool Conference 2016 - TOOL 2016 CY - Bratislava, Slovakia DA - 04.10.2016 KW - Niobium carbide (NbC) KW - Tungsten carbide (WC) KW - Cutting material KW - Tool wear KW - Turning trials KW - Wear mechanisms PY - 2016 SN - ISBN 978-3-200-04786-0 SP - 365 EP - 373 AN - OPUS4-37870 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Martin, S. A1 - Walnsch, A. A1 - Nolze, Gert A1 - Leineweber, A. A1 - Léaux, F. A1 - Scheuerlein, C. T1 - The crystal structure of (Nb0.75Cu0.25)Sn-2 in the Cu-Nb-Sn system N2 - During the processing of superconducting Nb3Sn wire, several intermediate intermetallic phases including a previously encountered Cu-Nb-Sn phase show up. The yet unknown crystal structure of this phase is now identified by a combination of different experimental techniques and database search to be of the hexagonal NiMg2 type with a proposed composition of about (Nb0.75Cu0.25)Sn2. The structure determination started from an evaluation of the lattice parameters from EBSD Kikuchi patterns from quenched material suggesting hexagonal or orthorhombic symmetry. A database search then led to the hexagonal NiMg2 type structure, the presence of which was confirmed by a Rietveld analysis on the basis of high energy synchrotron X-ray powder diffraction data. Assuming a partial substitution of Nb in orthorhombic NbSn2 by Cu, the change of the valence electron concentration provokes a structural transformation from the CuMg2 type for NbSn2 to the NiMg2 type for (Nb0.75Cu0.25)Sn2. In the previous literature the (Nb0.75Cu0.25)Sn2 phase described here has occasionally been referred to as Nausite. KW - Electron backscatter diffraction KW - X-ray diffraction KW - Intermetallic compound KW - Structure solution KW - Superconductor PY - 2017 DO - https://doi.org/10.1016/j.intermet.2016.09.008 SN - 0966-9795 SN - 1879-0216 VL - 80 SP - 16 EP - 21 PB - Elsevier Ltd. AN - OPUS4-37874 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nolze, Gert T1 - Computational Advances N2 - The EBSD signal provides more information than the used Kikuchi pattern. The presentation discusses several parts of the detected signal and how they can be interpreted. T2 - EBSD 2014 CY - Pittsburgh, Pennsylvania, USA DA - 17.06.2014 KW - Electron backscatter diffraction KW - Simulation KW - Kikuchi pattern KW - Magnetite KW - Maghemite KW - Hematite PY - 2014 AN - OPUS4-37899 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nolze, Gert T1 - Fast Orientation Projection using OpenGL N2 - Electron backscatter diffraction produces an enormous number of single orientation data which need to be processed but also visualized. The presentation shows that standard hardware can be used to increase the presentation speed considerably. T2 - EBSD 2012 CY - Pittsburgh, Pennsylvania, USA DA - 19.06.2012 KW - electron backscatter diffraction KW - OpenGL KW - crystal orientation KW - pole figure PY - 2012 AN - OPUS4-37900 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Payton, E. T1 - The BSE signal as an additional tool for phase assignment in EBSD N2 - The presentation demonstrates how the background signal of EBSD patterns can be used for a rough assignment of phases which cannot distinguished by the diffraction signal. T2 - EBSD 2012 CY - Pittsburgh, Pennsylvania, USA DA - 19.06.2012 KW - Electron backscatter diffraction KW - Backscattered electrons KW - Kikuchi pattern KW - Phase distribution KW - Phase separation KW - Phase recognition PY - 2012 AN - OPUS4-37901 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Derrien, T. J.-Y. A1 - Krüger, Jörg A1 - Bonse, Jörn T1 - Properties of surface plasmon polaritons on lossy materials: lifetimes, periods and excitation conditions N2 - The possibility to excite surface plasmon polaritons (SPPs) at the interface between two media depends on the optical properties of both media and geometrical aspects. Specific conditions allowing the coupling of light with a plasmon-active interface must be satisfied. Plasmonic effects are well described in noble metals where the imaginary part of the dielectric permittivity is often neglected ('perfect medium approximation (PMA)'). However, some systems exist for which such approximation cannot be applied, hence requiring a refinement of the common SPP theory. In this context, several properties of SPPs such as excitation conditions, period of the electromagnetic field modulation and SPP lifetime then may strongly deviate from that of the PMA. In this paper, calculations taking into account the imaginary part of the dielectric permittivities are presented. The model identifies analytical terms which should not be neglected in the mathematical description of SPPs on lossy materials. These calculations are applied to numerous material combinations resulting in a prediction of the corresponding SPP features. A list of plasmon-active interfaces is provided along with a quantification of the above mentioned SPP properties in the regime where the PMA is not applicable. KW - plasmon lifetime KW - surface plasmon polaritons KW - lossy materials PY - 2016 DO - https://doi.org/10.1088/2040-8978/18/11/115007 SN - 2040-8986 (online) / 2040-8978 (print) VL - 18 IS - 11 SP - 115007 PB - IOP Publishing Ltd AN - OPUS4-37905 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Wilhelm T1 - Metallene Werkstoffe im Trinkwasser – Typische Schadensfälle N2 - Typische Schadensformen im Trinkwasser werden beschrieben, eine Einführung in die Korrosionsarten wird gegeben. Hinweise zur Vermeidung bei Bau, Planung und Betrieb bilden den Abschluss. T2 - 28. Berliner Gesundheitstechnische Tagung CY - Berlin, Germany DA - 21.10.2016 KW - Schäden KW - Trinkwasser KW - Metalle KW - Korrosion PY - 2016 AN - OPUS4-37908 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Konnertz, Nora T1 - QCM System for the Characterization of Gas Sorption and Physical Aging of Membrane Polymers for Gas Separation Applications N2 - Polymers are favorable materials for gas separation membranes. In general, gas transport experiments are performed with films in the range of 100 µm thickness. However, in large-scale processes very thin selective polymer layers in the range of 100 nm to 1 µm are used. Moreover, it was shown that thin films behave different compared to thick films with respect to gas transport properties and physical aging as well. Thus, for fundamental research it is important to realize gas transport experiments with thin films. The Quartz Crystal Microbalance (QCM) is a very sensitive method to detect mass changes in the range of nanograms. Therefore, this method enables sorption experiments with thin films or layers attached to the QCM crystal (100 nm up to 1 µm). Here, we present the experimental set-up for using the QCM technique for characterizing the gas sorption behavior of thin polymer films in a temperature controlled pressurized environment (up to 50 bar) - also quartz crystals and crystal holders were optimized. The study aims for the characterization of long-term behavior and physical aging of high-performance polymers for gas separation membranes - such as polyimides and polymers of intrinsic microporosity (PIMs) and respective nanocomposites. Especially the differences of the behavior of thin films compared to films with thicknesses up to 100 µm as well as nanofiller induced-effects are adressed. T2 - Polydays 2016 CY - Potsdam, Germany DA - 28.09.2016 KW - Quartz Crystal Microbalance QCM KW - Thin Films; KW - Gas Sorption KW - High Pressure PY - 2016 AN - OPUS4-37911 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Glenn, A.M. A1 - Hughes, A.E. A1 - Torpy, A. A1 - Nolze, Gert A1 - Birbilis, N. T1 - Defect density associated with constituent particles in AA2024-T3 and its role in corrosion N2 - Electron backscatter diffraction (EBSD) and scanning electron microscopy were combined to study the effect of residual defect density on corrosion initiation in aluminium alloy AA2024-T3. EBSD was used to determine the level of misorientation (MO), from pixel to pixel, within individual grains. The MO can be determined with respect to either the average orientation angle of the grain or with respect to the average orientation angle of the surrounding pixels (in this instance, a matrix of 7×7 surrounding pixels has been applied). Herein, the MO, determined using the surrounding pixels, was used as the means for the assessing the level of defect density within a grain. It was found that there was a noteworthy, but not definitive, correlation of MO with corrosion initiation after 1 min exposure to 0.1 M NaCl solution. Additionally, the S and θ-phase particles were also identified using EBSD, displaying a range of MO and therefore defect density. KW - Al-alloy KW - S-phase KW - EBSD KW - Corrosion KW - AA2024-T3 KW - Defect density PY - 2016 DO - https://doi.org/10.1002/sia.5813 SN - 0142-2421 SN - 1096-9918 VL - 48 IS - 8 (SI) SP - 780 EP - 788 PB - Wiley CY - Chichester AN - OPUS4-34476 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Richter, Frank A1 - Köppe, Enrico A1 - Daum, Werner T1 - Tracking deformation history in split Hopkinson pressure bar testing N2 - The stress vs. strain curve of materials is affected the rate of imposed straining. Among the methods for dynamic testing the technique known as 'split Hopkinson pressure bar' (SHPB) has evolved into the most widely used one to exert high-speed straining. The theory behind it comprises simple equations to compute stress and strain. The reliability of the strain analysis can be assessed by digital image correlation (DIC). The present results indicate that the visually observed strain is smaller than predicted by theory. T2 - 32nd Danubia-Adria Symposium on advances in experimental mechanics CY - Starý Smokovec, Slovakia DA - 22.09.2015 KW - Digitale Bildkorrelation (DIC) KW - Dynamische Tests KW - Spannungs-Dehnungs-Kurve KW - Digital image correlation (DIC) KW - Dynamic testing KW - Split Hopkinson pressure bar (SHPB) KW - Stress-strain curve PY - 2016 DO - https://doi.org/10.1016/j.matpr.2016.03.017 SN - 2214-7853 VL - 3 IS - 4 SP - 1139 EP - 1143 PB - Elsevier CY - Oxford AN - OPUS4-34487 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Häusler, Ines A1 - Dörfel, Ilona A1 - Peplinski, Burkhard A1 - Dietrich, Paul A1 - Unger, Wolfgang A1 - Österle, Werner T1 - Comprehensive characterization of ball-milled powders simulating a tribofilm system N2 - A model system was used to simulate the properties of tribofilms which form during automotive braking. The model system was prepared by ball milling of a blend of 70 vol.% iron oxides, 15 vol.% molybdenum disulfide and 15 vol.% graphite. The resulting mixture was characterized by X-ray powder diffraction (XRD), X-ray photoelectron spectroscopy (XPS), and various transmission electron microscopic (TEM) methods, including energy dispersive X-ray spectroscopy (EDXS), high resolution investigations (HRTEM) with corresponding simulation of the HRTEM images, diffraction methods such as scanning nano-beam electron diffraction (SNBED) and selected area electron diffraction (SAED). It could be shown that the ball milling caused a reduction of the grain size of the initial components to the nanometer range. Sometimes even amorphization or partial break-down of the crystal structure was observed for MoS2 and graphite. Moreover, chemical reactions lead to a formation of surface coverings of the nanoparticles by amorphous material, molybdenum oxides, and iron sulfates as derived from XPS. KW - Tribofilm model system KW - Ball milling KW - X-ray powder diffraction KW - Transmission electron microscopy PY - 2016 DO - https://doi.org/10.1016/j.matchar.2015.11.024 SN - 1044-5803 SN - 1873-4189 VL - 111 SP - 183 EP - 192 PB - Elsevier CY - New York, NY AN - OPUS4-35051 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bresch, Harald T1 - Core-shell systems - different cases N2 - Coating, stabilization layers, functionalization of particles or simple contamination are common variants of a core-shell system. For smaller nanoparticles this is of major importance. A particle with 16 nm diameter and a usual surface layer of 2 nm will have the same volume for the core as for the shell. In this case the material of the particle doesn’t have a clear definition. It is a common case that a particle consists of four different layers: Core, shell, stabilization layer and contamination. The properties of the particles differ according to this structure. For example silver particles might have a different dissolution rate for pure particles and for particles which are grown on top of a core. Different solubility or defined other properties of materials is a common reason for producing core-shell systems. Gold cores are surrounded by silica to stabilize them or to get a defined distance between the cores. Silica might be surrounded by gold and the silica dissolved afterwards. This delivers hollow shells. Another important example for core-shell systems are quantum dots. A small core is surrounded by a different material for increasing the photoluminescence. Furthermore there a stabilization layer is needed. The smallest part of the final particles is the initial core. The photoluminescence is based on this core, but the shells contain much more material. Categorization should address this. Core-shell systems are not covered by most of the existing decision trees for grouping. They are either regarded as special case or a singular layer. This disqualifies core-shell systems for grouping within the common models. There might be a very easy way to avoid this problem and even to combine some of the different decision trees. Starting the decision tree with the solubility of the outer shell and subsequently addressing the inner layers will be a pragmatic approach to solve the problem. If there is no shell, the categorization can start with a tiered approach or with the proposed “stawman” chemical categorization. If a shell is covering the surface there is a need to check if the shell is stable. If it is stable, the particle can be categorized based on this shell. If it is soluble, the ions need to be addressed as in the classic case. Furthermore the shell might increase the uptake by the cells. If the ions and the uptake are not critical the categorization can continue with the next layer. With this not perfect but pragmatic approach, the surface layers can be addressed with very limited additional efforts. Most criteria are based on classically tabulated data. Including a rating system like the precautionary matrix approach might even address the fact that some parameters are not always Yes/No, e.g. solubility, ion toxicity and uptake. T2 - OECD Expert Meeting on Grouping and Read Across for the Hazard Assessment of Manufactured Nanomaterials CY - Brussels, Belgium DA - 13.04.2016 KW - OECD KW - Nanoparticles KW - Nanomaterials KW - Grouping KW - Nano PY - 2016 AN - OPUS4-35774 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - McHugh, Jarlath A1 - Stark, Wolfgang T1 - Determination and interpretation of changes in thermophysical properties of a carbon-fibre prepreg during cure N2 - Epoxy composites used for high-end structural applications are typically cured under the influence of temperature and pressure causing a number of complex chemical and physical transformations. On heating a mould, temperature gradients will occur through the component which will depend largely on the thermophysical properties of the specific composite. The crosslinking reaction is exothermic leading to additional heat release, thus complicating heat transportation models. If such effects are not accounted for, it can lead to variations in resin flow, poor fibre wetting causing voiding and inhomogeneous cure, leading to shrinkage and unfavourable variations in moulded part geometry. Limited information is available for thermal models used in the manufacture of reinforced thermosets. Autoclave [1, 2] and laser or infra-red curing processes [3, 4] typically use constant values determined on fully cured parts. In this work, the variation in thermal conductivity (K) (W/(m K)), thermal diffusivity (a) (m(2)/s) and specific heat capacity at constant pressure (c(p)) (J/(g K) is determined for a carbon fibre prepreg during cure. It is the intention to improve understanding of how these parameters are related to chemical or physical transformations occurring during cure, and where estimates or shortcuts may be used for heat transfer models KW - Differential scanning calorimetry KW - Temerature KW - Epoxy system PY - 2016 DO - https://doi.org/10.1016/j.polymertesting.2015.11.015 SN - 0142-9418 VL - 49 SP - 115 EP - 120 PB - Elsevier Science CY - Oxford AN - OPUS4-35788 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tasdemir, Z. A1 - Wollschläger, Nicole A1 - Österle, Werner A1 - Leblebici, Y. A1 - Alaca, B. E. T1 - A deep etching mechanism for trench-bridging silicon nanowires N2 - Introducing a single silicon nanowire with a known orientation and dimensions to a specific layout location constitutes a major challenge. The challenge becomes even more formidable, if one chooses to realize the task in a monolithic fashion with an extreme topography, a characteristic of microsystems. The need for such a monolithic integration is fueled by the recent surge in the use of silicon nanowires as functional building blocks in various electromechanical and optoelectronic applications. This challenge is addressed in this work by introducing a top-down, silicon-on-insulator technology. The technology provides a pathway for obtaining well-controlled silicon nanowires along with microstructures up to a three-order-of-magnitude scale difference. A two-step etching process is developed, where the first shallow etch defines a nanoscale protrusion on the wafer surface. After applying a conformal protection on the protrusion, a deep etch step is carried out forming the surrounding microscale features. A minimum nanowire cross-section of 35 nm by 168 nm is demonstrated in the presence of an etch depth of 10 m. All cross-sectional features are characterized via transmission electron microscopy and linked to specific process steps. The technology allows control on all dimensional aspects along with the exact location and orientation of the silicon nanowire. KW - Silicon nanowire KW - Deep reactive ion etching KW - Transmission electron microscopy PY - 2016 DO - https://doi.org/10.1088/0957-4484/27/9/095303 SN - 0957-4484 SN - 1361-6528 VL - 27 IS - 9 SP - 095303-1 EP - 095303-8 PB - IOP Publishing AN - OPUS4-35789 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schoppa, André T1 - BAM-P200 Prüfverfahren für statistische Auswertungen N2 - Der Vortrag beschreibt die Besonderheiten bei der Durchführung von hydraulischen Prüfverfahren im Hinblick auf die Prüffristenfestlegung von Composite-Druckbehältern. Es werden die langsame hydraulische Berstprüfung und die hydraulische Lastwechselprüfung bei Umgebungstemperatur näher erläutert. T2 - Informationsveranstaltung P200 zur wiederkehrenden Prüfung von Druckgefaeßen,Prueffristenfestlegung und Lebensdauerbetrachtung von Composite-Druckgefaeßen CY - Berlin, Germany DA - 08.04.2016 KW - Statistik KW - Composite KW - Lastwechselprüfung KW - Berstprüfung KW - Druckbehälter KW - Prüffristenfestlegung PY - 2016 AN - OPUS4-35828 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sieber, Sarah T1 - Image denoising of ultrasonic echo data acquired on concrete N2 - Ultrasonic echo testing has become a common method in civil engineering for the investigation of concrete structures. The detection of inhomogeneities, reinforcing elements and the geometry of the object is required for quality assurance and Inspection. This assessment depends on the quality of ultrasonic images which can be improved by using Reverse Time Migration (RTM) rather than the standard method, Synthetic Aperture Focusing Technique (SAFT). Although RTM provides a better mapping of circular objects and (dipping) reflectors, the image is corrupted by migration noise. To suppress the image noise, we have tested various filter methods in the spatial domain, frequency domain as well as in the curvelet domain on ultrasonic RTM images. We found that either a spatial edge detection filter in combination with a lowpass filter (Laplacian of Gaussian filter) or two lowpass filter with different filter parameters (Difference of Gaussian filter) removed artefacts. An additional smoothing was obtained by applying the first generation curvelet transform after downsampling the image matrix and adding Gaussian noise. The proposed filter scheme is able to suppress RTM noise and enhance the image quality such that the objective interpretation of ultrasonic images for Quality assessment of concrete specimen is simplified. T2 - 76. Jahrestagung der Deutschen Geophysikalischen Gesellschaft CY - Münster, Germany DA - 14.03.2016 KW - Ultrasonic echo technique KW - Reverse-time migration KW - Image Denoising KW - Curvelet Transform PY - 2016 AN - OPUS4-35839 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Huang, S. G. A1 - Vleugels, J. A1 - Mohrbacher, H. A1 - Woydt, Mathias T1 - Densification and tribological profile of niobium oxide N2 - The origin of the intrinsic wear resistance of NbC-based materials is investigated through an assessment of the tribological performance of fully dense, crack-free spark plasma sintered Nb2O5 (here as a reduced polymorph: monoclinic Nb12O29 or NbO2.416). The most likely wear mechanism on NbC is the tribo-oxidation to Nb2O5. The unlubricated (dry) friction and wear behavior of alumina (99.7%) mated against rotating disks of crack-free niobium(V)oxide (Nb2O5) under unidirectional sliding (0.03–10m/s; 22°C and 400°C) and oscillation (f=20 Hz, dx=200 mm, 2/50/98% rel. humidity, n=105/106 cycles) will be presented. The microstructure and mechanical properties of the crack-free Nb2O5 are assessed. The tribological data obtained are benchmarked with different NbC grades, ceramics, cermets and thermally sprayed coatings. KW - Friction KW - Wear KW - Nb2O5 KW - Nb12O29 KW - Niobium oxide KW - Strength KW - Modulus KW - High temperatures PY - 2016 DO - https://doi.org/10.1016/j.wear.2016.02.003 SN - 0043-1648 VL - 352-353 SP - 65 EP - 71 PB - Elsevier B.V. AN - OPUS4-35805 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Wilhelm T1 - Corrosion behaviour of stainless steel in contact with ECA-generated disinfectant fluids N2 - The generation of active disinfectants by electrochemical processes gains market share due to the lack of need for transportation and storage of dangerous goods as well as the ease of operation. Usually the process involves the use of specific electrodes for electrolysis of water to produce active chlorine species, sometimes supported by addition of chlorides to the process water. The resulting ECA (ElectroChemically Activated) solutions can cause corrosion due to the content of free active chlorine (FAC) or due to the chloride content of the process solution. These fluids are widely used because they show a good chemical and microbiological stability, are well suited for the standard cleaning procedures and allow to reduce germ concentrations to meet hygienic standards. The influence of the respective agents to alloy 1.4301 is investigated by storage experiments and by electrochemical investigations. The results show, that the influence of chlorides is higher for short-term experiments. ECA-Fluids with low chloride concentrations are preferable. The goal of the investigations is to creat evaluation guidelines for the application parameters to provide a sufficient cleansing effect without causing corrosion of the surfaces. T2 - Kormat 2016 CY - Zagreb, Croatia DA - 20.04.2016 KW - Disinfection pitting corrosion stainless steel PY - 2016 AN - OPUS4-35806 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Blankenhagel, Paul A1 - Mishra, K. B. A1 - Wehrstedt, Klaus-Dieter A1 - Steinbach, J. T1 - Thermal radiation impact of DTBP fireballs N2 - The burning behaviour and thermal radiation of pool fires of organic peroxides (OP) have been studied by several authors in the past. It was shown that mass burning rates, flame temperatures and thus the Surface Emissive Power (SEP) of OP exceed to that of hydrocarbons considerably. These facts lead to further investigations of even dangerous worst case scenarios i.e. related to storage and transportation. A metal drum containing 200 l of DTBP (Di-tert-butyl peroxide) is investigated under a surrounding wood fire. Due to a higher heat flux to the substance, the mass burning rate reaches multiples of an equivalent pool fire and results in several fireballs. The analyses of thermographic camera images and radiometer measurements show higher flame lengths, higher temperatures and thereforeincreased thermal radiation compared to OP pool fires. The resulting greater safety distances for a DTBP fireball event are discussed. T2 - New Trends in Research of Energetic Materials (NTREM) CY - Pardubice, Czech Republic DA - 20.04.2016 KW - organic peroxide KW - pool fire KW - fireball KW - thermal radiation KW - safety distance PY - 2016 SN - 978-80-7395-976-0 SP - 410 EP - 418 PB - Elsevier AN - OPUS4-35858 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wilke, Manuel T1 - Crystallisation of transition metal phosphonates - A mechanochemical approach N2 - Mechanochemistry is a convenient way to form metal phosphonates with neutral and/or monodeprotonated phosphonates, controlled by the stoichiometric. In situ investigation of reactions helps understanding mechanisms and formation of intermediates. The knowledge of intermediates helps to find metastable structures.The diffusion mechanism is most probable for the mechanochemical synthesis of metal phosphonates. T2 - Institutskolloquium CY - Heinrich Heine University Düsseldorf (HHU), Düsseldorf, Germany DA - 28.01.2016 KW - metal phosphonates KW - Mechanochemistry KW - mof PY - 2016 AN - OPUS4-35860 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Wilhelm A1 - Dimper, Matthias A1 - Ahrens, A. A1 - Reimann, S. ED - Stojanovic, I. ED - Alar, V. ED - Simunovic, V. T1 - Corrosion behaviour of stainless steel in contact with ECA-generated disinfectant fluids N2 - The generation of active disinfectants by electrochemical processes gains market share due to the lack of need for transportation and storage of dangerous goods as well as the ease of operation. Usually the process involves the use of specific electrodes for electrolysis of water to produce active chlorine species, sometimes supported by addition of chlorides to the process water. The resulting ECA (ElectroChemically Activated) solutions can cause corrosion due to the content of free active chlorine (FAC) or due to the chloride content of the process solution. These fluids are widely used because they show a good chemical and microbiological stability, are well suited for the standard cleaning procedures and allow reducing germ concentrations to meet hygienic standards. The influence of the respective agents to alloy 1.4301 is investigated by storage experiments and by electrochemical investigations. The results show, that the influence of chlorides is higher for short-term experiments. ECA-Fluids with low chloride concentrations are preferable. The goal of the investigations is to creat evaluation guidelines for the application parameters to provide a sufficient cleansing effect without causing corrosion of the surfaces. T2 - 22. Savjetovanje o zaštiti materijala i industrijskom finišu Kormat 2016 CY - Zagreb, Croatia DA - 20.04.2016 KW - Disinfection pitting corrosion stainless steel PY - 2016 SN - 1848-4255 SP - 43 EP - 49 PB - HRVATSKO DRUŠTVO ZA ZAŠTITU MATERIJALA CY - Zagreb, Croatia AN - OPUS4-35807 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hoshino, S. T1 - High-temperature tribological properties of c/c composite materials N2 - The following items were demonstrated in test series: Graphite coatings: The test results with SUS440C bearings showed that graphite film break occurred under both hydrogen and nitrogen atmosphere. MoS2 coatings: SUS440C bearings: It showed better lubrication performance in hydrogen atmosphere than in nitrogen atmosphere. MoS2 coating films broke in early stage under nitrogen atmosphere with high contact pressure condition. It showed stable lubrication performance under hydrogen with high temperature of 200°C. Hybrid ceramic bearings: At the early stage of the rotation, there is almost no transfer film for self lubrication on the ball surface. The bearing showed good lubrication performance with MoS2 + PTFE coating film in advance at high contact pressure. T2 - 10. International Hydrogen Energy Development Forum / 2016 HYDROGENIUS & I2CNER Tribology Symposium CY - Fukuoka, Japan DA - 04.02.2016 KW - tribology KW - c/c composites KW - high temperature PY - 2016 AN - OPUS4-35748 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klingelhöffer, Hellmuth T1 - Demands for improvement of temperature stability of extensometers N2 - Thermal fluctuations do exist at extensometers but they remain quite often unknown because the temperature of the extensometer is not measured, recorded and assessed in strain controlled tests. The temperature fluctuation leads to thermal expansion of the gauge length of the extensometer resulting in force fluctuations as a materials response of the material tested in a strain controlled test. The thermal expansion leads to an error of the strain range applied. A case study was conducted to calculate the strain range error when the strain range was varied as well as the thermal fluctuation of the extensometer. The most important outcome of the study is that the strain range error can exceed the allowed limits if the thermal fluctuation of the extensometer is too high. Sources of thermal fluctuation of the extensometer were analyzed and identified. Suggestions are given to reduce the thermal fluctuation of the extensometer. T2 - LCF8 CY - Dresden, Germany DA - 27.06.2017 KW - Accuracy KW - Strain error KW - Temperature fluctuation KW - Extensometer PY - 2017 SN - 978-3-9814516-5-8 SP - 227 EP - 232 PB - DVM CY - Berlin AN - OPUS4-40888 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Heck, Christian A1 - Prinz, Julia A1 - Dathe, A. A1 - Merck, V. A1 - Stranik, O. A1 - Fritzsche, W. A1 - Kneipp, Janina A1 - Bald, Ilko T1 - Gold nanolenses self-assembled by DNA origami N2 - Nanolenses are self-similar chains of metal nanoparticles, which can theoretically provide extremely high field enhancements. Yet, the complex structure renders their synthesis challenging and has hampered closer analyses so far. Here, DNA origami is used to self-assemble 10, 20, and 60 nm gold nanoparticles as plasmonic gold nanolenses (AuNLs) in solution and in billions of copies. Three different geometrical arrangements are assembled, and for each of the three designs, surface-enhanced Raman scattering (SERS) capabilities of single AuNLs are assessed. For the design which shows the best properties, SERS signals from the two different internal gaps are compared by selectively placing probe dyes. The highest Raman enhancement is found for the gap between the small and medium nanoparticle, which is indicative of a cascaded field enhancement. KW - DNA origami KW - SERS KW - Gold nanoparticles KW - Plasmonics PY - 2017 UR - http://pubs.acs.org/doi/pdf/10.1021/acsphotonics.6b00946 DO - https://doi.org/10.1021/acsphotonics.6b00946 SN - 2330-4022 VL - 4 IS - 5 SP - 1123 EP - 1130 AN - OPUS4-40587 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Torge, Manfred T1 - Protection of stained-glass windows - case studies in Poland N2 - Several restoration projects of stained-glass windows have been performed in Lower Silesia (Poland) since 2010. The aim of the projects was to protect stained-glass windows against environmental impact of industial pollutants and acid rain by installing a protective glazing. The usefulness of protective glazing has been proved by climate measurements and determination of environmental impact before and after installation. T2 - Recent Advances in Glass and Ceramics Conservation 2016, ICOM-CC Working Group “Glass and Ceramics” Interim Meeting CY - The Eugeniusz Geppert Academy of Art and Design, Wrocław, Poland DA - 25.05.2016 KW - Stained glass KW - Protective glazing KW - Glass dosimeters KW - Outdoor pollutants KW - Weathering PY - 2016 AN - OPUS4-40590 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Huang, S. G. A1 - Vleugels, J. A1 - Mohrbacher, H. A1 - Woydt, Mathias T1 - NbC grain growth control and mechanical properties of Ni bonded NbC cermets prepared by vacuum liquid phase sintering N2 - The current study reports on the effect of the sintering temperature and secondary carbide (VC, Mo2C and TiC) additions on the microstructure and concommitant Vickers hardness (HV30) and fracture toughness of Ni-bonded NbC cermets. All cermets were prepared by pressureless sintering in vacuum. Detailed microstructural investigation was performed by electron probe microanalysis (EPMA) and X-ray diffraction (XRD) analysis. Sintering results indicated that both the sintering temperature and secondary carbide additions had a significant effect on the properties of NbC-Ni cermets. Nickel pools and residual pores were observed in the cermets sintered at temperatures ≤ 1340 °C. Increasing of the sintering temperature up to 1420 or 1480 °C resulted in fully densified NbC-Ni based cermets composed of homogeneous contrast cubic NbC grains for the single carbide (VC or Mo2C) modyfied system, whereas core-rim structured NbC grains were observed with the additon of TiC + VC or TiC+Mo2C. The secondary carbide doped cermets with 5–10 vol.% VC/Mo2C and 10 vol.% TiC showed a significantly improved hardness and fracture toughness, as compared to the plain NbC-Ni cermets. T2 - 19. Plansee Seminar CY - Reutte, Austria DA - 29.05.2017 KW - Cermet KW - Hard materials KW - Sintering KW - Microstructure KW - Core-rim KW - Mechanical properties PY - 2017 SP - HM 13/1 EP - HM 13/11 AN - OPUS4-40592 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias A1 - Mohrbacher, H. A1 - Vleugels, J. A1 - Huang, S. T1 - Potentials of niobium carbide (NbC) as cutting tools and for wear protection N2 - The tool lifes of uncoated NiMo and NiMo2C-bonded stoichiometric NbC1.0 grades under dry turning 42CrMo4 and C45E were between +30 % to + 100 % higher and up compared to WC-6Co (fine grain). Niobium is today largely available. NbC grades displayed lower dry sliding friction over WC grades. T2 - 19. Plansee Seminar CY - Reutte, Austria DA - 29.05.2017 KW - Niobium carbide KW - Friction KW - Wear KW - NbC KW - Hard metal KW - Machining KW - Nickel PY - 2017 SP - HM 102/1 EP - HM 102/16 AN - OPUS4-40593 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Uhlmann, E. A1 - Kropidlowski, K. A1 - Woydt, Mathias A1 - Sammler, F. T1 - Cutting tools made from niobium carbide N2 - Niobium carbide (NbC) presented recently excellent Performance as cutting material for processing iron-based materials. Ist high hot hardness and low solubility in alloys make it a promising tool material for the future. T2 - 19. Plansee Seminar CY - Reutte, Austria DA - 29.05.2017 KW - Niobium carbide (NbC) KW - Tungsten carbide (WC) KW - Cutting material KW - Tool wear KW - Turning trials KW - Wear mechanisms PY - 2017 SP - HM 105/1 EP - HM 105/11 AN - OPUS4-40594 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Huang, S. G. A1 - Vleugels, J. A1 - Mohrbacher, H. A1 - Woydt, Mathias T1 - Effect of carbon content on the microstructure and mechanical properties of NbC-Ni based cermets N2 - The aim of this work was to correlate the carbon content in NbC-Ni starting powders with the resulting microstructure, hardness and fracture toughness of Ni-bonded NbC cermets. T2 - 19. Plansee Seminar CY - Reutte, Austria DA - 29.05.2017 KW - Cermet KW - Liquid phase sintering KW - Microstructure KW - Hardness KW - Carbon PY - 2017 SP - HM 109/1 EP - HM 109/11 AN - OPUS4-40595 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wäsche, Rolf A1 - Steinborn, Gabriele A1 - Woydt, Mathias T1 - Colloidal processing of metal bonded niobium carbide N2 - Manufacturing of Niobium carbide cermets with nickel binder and different additions of titanium carbide has been realized by colloidal processing in aqueous environment. T2 - 19. Plansee Seminar CY - Reutte, Austria DA - 29.05.2017 KW - NbC KW - TiC KW - Ni KW - Colloidal processing KW - Gas pressure sintering KW - Hardness PY - 2017 SP - HM 135/1 EP - HM 135/11 AN - OPUS4-40596 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chaves Spoglianti de Souza, Roberto T1 - Probabilistic thermo-mechanical analysis of a concrete tunnel lining subject to fire N2 - A probabilistic finite elements analysis (FEA) of a tunnel lining subject to fire is presented. The probability distributions of the parameters related to the thermal analysis was considered in order to study the variability of the results and to carry out a reliability analysis. This assessment considered as random variables the thermo-mechanical properties of the concrete, the maximum heat release rate (HRR), the duration of the period of maximum HRR, the convective coefficient, the emissivity at the surface exposed to the fire, the air velocity within the tunnel, and the initial fire radius. The temperature-time curve was described by a correlation. An experimental design based on a Latin Hypercube Sampling algorithm was performed to define the input parameters to each analysis case. The definition of a limit state function based on the punctual strain status has permitted to carry out a reliability analysis. T2 - IFireSS 2017 – 2nd International Fire Safety Symposium CY - Naples, Italy DA - 07.06.2017 KW - Probabilistic analysis KW - Latin hypercube KW - Tunnel KW - Fire KW - Concrete PY - 2017 AN - OPUS4-40651 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chaves Spoglianti de Souza, Roberto A1 - Rosignuolo, Francesco A1 - Andreini, M. A1 - La Mendola, S. A1 - Knaust, Christian T1 - Probabilistic Thermo-Mechanical Analysis of a Concrete Tunnel Lining Subject to Fire N2 - Probabilistic thermo-Mechanical analysis of a concrete tunnel lining subject to fire The probability distributions of the parameters related to the thermal analysis was considered in order to study the variability of the results and to carry out a reliability analysis. This assessment considered as random variables the thermo-mechanical properties of the concrete, the maximum heat release rate (HRR), the duration of the period of maximum HRR, the convective coefficient, the emissivity at the surface exposed to the fire, the air velocity within the tunnel, and the initial fire radius. The temperature-time curve was described by a correlation. An experimental design based on a Latin Hypercube Sampling algorithm was performed to define the input parameters to each analysis case. The definition of a limit state function based on the punctual strain status has permitted to carry out a reliability analysis. T2 - IFireSS 2017 – 2nd International Fire Safety Symposium CY - Naples, Italy DA - 07.06.2017 KW - Probabilistic Analysis KW - Latin Hypercube KW - Tunnel KW - Fire KW - Concrete PY - 2017 SN - 978-88-89972-67-0 SN - 2412-2629 SP - 997 EP - 1004 PB - Doppiavoce CY - Naples, Italy AN - OPUS4-40652 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias T1 - Status of nickel bonded niobium carbide (NbC) as a substitute for cobalt-bonded tungsten carbide (WC) as cutting tools and for wear protection N2 - Niobium is today largely available. The initial NbC grade was substoichiometric, SPS sintered and cobalt bonded. The NiMo-bonded stoichiometric NbC1.0 grades enable the substitution of cobalt by nickel, SPS by conventional sintering and NbC0.88 by NbC1.0 in view of functional properties. Nickel bonded NbC grades have improved toughnesses versus cobalt NbC grades, but lose hardness. NiMo and NiMo2C bonded NbC1.0 grades compensated the loss in hardness while keeping the toughness. T2 - POWDERMET 2017 CY - Las Vegas, USA DA - 13.06.2017 KW - Cutting tools KW - Wear KW - Niobium carbide (NbC) PY - 2017 AN - OPUS4-40653 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosignuolo, F. T1 - A comparison between empirical models and FDS simulation to predict the ceiling gas temperature distribution in a tunnel fire N2 - A comparison between the results obtained from a Computational Fluid Dynamic (CFD) simulation and from the application of an empirical formula for determining the temperature distribution inside a tunnel in case of fire is presented. The temperature is measured and calculated at different distances from the location of the fire and at different time intervals. The fire considered varies with time following a time-heat release rate curve which has a parabolic growing phase, a constant period and a linear decay. The comparison reveals differences in the results. The temperatures calculated with the empirical formula resulted higher than the temperatures obtained by means of the CFD simulation. A list of possible reasons for this limited correspondence is also presented and commented. A proposal for further studies to better define the limitations of both the procedures and to define the influence of each parameter involved is finally presented. T2 - World Tunnel Congress 2017 – Surface challenges – Underground solutions CY - Bergen, Norway DA - 09.06.2017 KW - CFD KW - Fire KW - Tunnel KW - Design Fire PY - 2017 AN - OPUS4-40655 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lohrer, Christian T1 - Report from the Forum of Notified Bodies for Pyrotechnic Articles N2 - This presentation gives an overview on the latest activities of the forum of notified bodies for pyrotechnic articles under the EU-Directive 2013/29/EU. T2 - Meeting of the Working Group on Pyrotechnic articles CY - EU-KOM, Brussel, Belgium DA - 16.06.2017 KW - Labelling KW - Conformity assessment procedures PY - 2017 AN - OPUS4-40656 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Haung, S. T1 - NbC grain growth control and mechanical properties of Ni bonded NbC cermets prepared by vacuum liquid phase sintering N2 - The current study reports on the effect of the sintering temperature and secondary carbide (VC, Mo2C and TiC) additions on the microstructure and concommitant Vickers hardness (HV30) and fracture toughness of Ni-bonded NbC cermets. T2 - 19. Plansee Seminar CY - Reutte, Austria DA - 29.05.2017 KW - Cermet KW - Hard materials KW - Sintering KW - Microstructure KW - Core-rim KW - Mechanical properties PY - 2017 AN - OPUS4-40658 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias A1 - Mohrbacher, H. A1 - Vleugels, J. A1 - Huang, S. T1 - Status of nickel bonded niobium carbide (NbC) as a substitute for cobalt-bonded tungsten carbide (WC) as cutting tools and for wear protection N2 - Niobium is today largely available. The initial NbC grade was substoichiometric, SPS sintered and cobalt bonded (NbC0.88-12Co SPS). The NiMo-bonded stoichiometric NbC1.0 grades enable the subtituion of cobalt by nickel, SPS by conventional sintering and NbC0.88 by NbC1.0 in view of functional properties. Nickel bonded NbC grades have improved toughnesses versus cobalt bonded NbC grades, but lose hardness. NiMo and NiMo2C bonded NbC1.0 grades compensated the loss in hardness while keeping the toughness. T2 - POWDERMET 2017 CY - Las Vegas, USA DA - 13.06.2017 KW - Niobium carbide (NbC) KW - Cutting tools KW - Wear PY - 2017 SP - 721 EP - 734 PB - Metal Powder Industries Federation AN - OPUS4-40671 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias T1 - Bismuth dodecylbenzene sulfonate (Bi-ddbsa), bismuth dimethyldithiocarbamate (Bi-DTC) and dibenzyldisulphide (DBDS) tribofilms under slip-rolling vs. Mo-dttc N2 - The frictional response of molybdenum bis(C11-14 branched and linear alkyl) carbamodithioate oxo thioxo complex (Mo-dttc) versus bismuth dimethyldithiocarbamate (Bi-dtc) and bismuth dodecylbenzene Sulfonate (Bi-ddbsa) slip-rolling under mixed/boundary lubrication (T=120°C, n=10 millions of cycles, P0max=2.25 GPa) in PAO-based formulation against three different steel alloys were compared. T2 - STLE - 72. Annual Meeting & Exhibition CY - Atlanta, GA, USA DA - 21.05.2017 KW - Bismuth KW - Molybdenum dithiocarbamate KW - Friction KW - Steel PY - 2017 AN - OPUS4-40673 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dümmel, Martin T1 - Tumbling effects of cylindrical shells N2 - In the future new types of lift charges for display Shells will enter the market. These types may not be based on black powder and therefore will show different Performance behaviors. The European standard series EN 16261 deals with the testing and assessment of display fireworks in order to satisfy the essential safety requirements which have to be met before placing these items on the EU market. The aim of the study is to investigate how certain types of lift charges (NC based) influence the lift, tumbling and drift of cylindrical shells. In consequence, if the performance characteristics deviate strongly from those of typical black powder, safety related regulations in the EU and Germany might be affected, as well. T2 - 16th International Symposium on Fireworks CY - Omagari, Japan DA - 24.04.2017 KW - Fireworks KW - Shells KW - Tumbling PY - 2017 AN - OPUS4-40610 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wüstenberg, Hermann A1 - Erhard, Anton T1 - Zur Bedeutung der akustischen Linienholografie für die Fehlergrößenbestimmung mit Ultraschall N2 - Behandelt wird das Prinzip der akustischen Linienholografie für die Prüfung mit Ultraschall. Anwendungsmöglichkeiten vor allem an Schweißverbindungen werden dargestellt. Bei vielen Einsätzen in der Praxis hat sich gezeigt, daß diese Technologie ein Potential zur Angabe von Fehlergrößen bei der Ultraschallprüfung besitzt, das sich vor allem durch die Anpassungsfähigkeit an unterschiedliche Situationen auszeichnet und im Vergleich mit der Vielzahl der möglichen Anwendungen eine verhältnismäßig einfache Gerätetechnik aufweist. Die Erfahrungen lassen erkennen, daß die akustische Linienholografie ein ernstzunehmender Konkurrent für den Einsatz von fokussierenden Prüfköpfen darstellt. PY - 1983 SN - 0036-7184 N1 - Es gibt eine parallele Sprachausgabe (englisch), ein Link befindet sich im Feld zugehöriger Identifikator - There is a parallel language edition (English), a link is in the field related identifier VL - 35 IS - 5 SP - 224 EP - 227 PB - DVS-Media GmbH CY - Düsseldorf AN - OPUS4-40625 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Uhlmann, E. T1 - Cutting tools made from niobium carbide N2 - The Federal Institute for Materials Research and Testing (BAM) and the Institute for Machine Tools and Factory Management (IWF) of the Technical University Berlin analyzed the suitability of various NbC types in comparison to tungsten carbide (WC) for use as a tool in cutting processes. The focus was placed on the optimization of the functional profile of NbC-based cutting materials with reproducible industrial production. T2 - 19. Plansee Seminar CY - Reutte, Austria DA - 29.05.2017 KW - Niobium carbide (NbC) KW - Tungsten carbide (WC) KW - Cutting material PY - 2017 AN - OPUS4-40515 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias T1 - Generation of defined tribofilms and their stability under slip-rolling in a 2Disk test machine N2 - Tribofilms formed by additives in lubricants represent a key mechanism for preventing wear, but are difficult to investigate due to the complexity of the composition of lubricants, their tiny thickness and amorphous nature.The tribological profile of such tribofilms were investigated. T2 - Symposium on Tribometry and Tribochemistry CY - Boston, MA, USA DA - 28.06.2017 KW - Slip-rolling KW - 2Disk KW - Friction KW - Wear KW - Tribofilms KW - Additive PY - 2017 AN - OPUS4-40797 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beckmann, Jörg T1 - THz applications for NDT N2 - Electromagnetic waves in the frequency range between 0.1 and 10 THz are described as THz-radiation (T-ray). The ability to penetrate dielectric materials, to operate contactless and to be non-ionizing as well as be-ing insensitive to ambient temperatures makes THz technologies for NDT applications attractive especially where other techniques are not available or less suitable. Today T-rays are applied in non-destructive testing for quality control and condition monitoring issues. The operation is based on the combination of both transmission and/or reflection measurements and specially developed reconstruction procedures. Firstly, THz-TDS measurements will be presented to demonstrate the opportunities for spectroscopy and imaging of polymer materials. A SAFT algorithm and an Optical Layer-Model will be presented and discussed in more detail to demonstrate the opportunities of image reconstruction for visualization of the inner structures of op-tically and far infra-red opaque polymer composites. T2 - 2017 Far East Forum On Nondestructive Evaluation/Testing: New Technology & Application CY - XI'an, China DA - 22.06.2017 KW - THz radiation KW - Terahertz synthetic aperture focusing KW - Thickness measurements KW - Image reconstruction KW - Dielectric materials PY - 2017 AN - OPUS4-40799 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 47, Heft 2 T3 - Amts- und Mitteilungsblatt der BAM - 2/2017 PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-408040 SN - 0340-7551 VL - 47 IS - 2 SP - 359 EP - 453 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-40804 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jonietz, Florian T1 - 3D-Formbestimmung mit integrierter thermografischer Qualitätsprüfung N2 - Sowohl die 3D-Formbestimmung als auch die Thermografie sind Verfahren der Qualitätssicherung. Im vorgestellten Projekt wird versucht, die beiden Methoden zusammenzuführen. Das Prinzip des für die Formbestimmung verwendeten 3D-Scanners beruht auf dem bereits bekannten Verfahren der Streifenlichtprojektion. Die Neuartigkeit des hier verwendeten 3D-Scanners besteht darin, dass nicht im sichtbaren, sondern im infraroten Spektralbereich gearbeitet wird. Dadurch wird es möglich, nicht die Reflexion, sondern die Wärmestrahlung des Prüfobjektes nach Absorption der eingebrachten Strahlung auszuwerten. Dies ermöglicht, auch optisch „nicht-kooperative“ Oberflächen zu erfassen. Die Anregung mit Wärmestrahlung stellt das Bindeglied zum Verfahren der aktiven Thermografie für die Detektion verdeckter Schäden dar. Bei letzterem Verfahren wird der Wärmestau über Defekten beim Eindringen der Wärme in die Tiefe des Materials gemessen. Dabei stellen Defekte eine Störung des 3D-Scan-Verfahrens dar, während umgekehrt unregelmäßig geformte Oberflächen das thermografische Verfahren erschweren, d.h. der Messeffekt eines der Verfahren ist ein Störeffekt für das jeweils andere Verfahren. Es wird zum einen der Frage nachgegangen, inwieweit das 3D-Scan-Verfahren durch verdeckte thermische Defekte beeinträchtigt wird, und zum anderen die Möglichkeit untersucht, den vorhandenen 3D-Scanner auch für die aktive Thermografie einzusetzen. Es werden CFK-Proben mit künstlich eingebrachten thermischen Defekten untersucht und die Möglichkeiten und Grenzen der vorhandenen Messapparatur für die Defekterkennung aufgezeigt. T2 - DGZfP-Jahrestagung 2017 CY - Koblenz, Germany DA - 22.05.2017 KW - 3D-Formbestimmung KW - Thermografische Qualitätsprüfung KW - Streifenlichtprojektion KW - 3D-Scanner KW - Aktive Thermografie PY - 2017 AN - OPUS4-40787 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rietz, U. T1 - Centrifugal Adhesion Testing Technology for adhesive strength determination N2 - The paper addresses the ‘Centrifugal Adhesion Testing Technology for adhesive strength determination´ and the following points are discussed in more detail: Bonding & Adhesive Strength Measurement principle CAT-Technology (Centrifugal Adhesion Testing), Preparation of test specimen, SEPView 7 – Software, Metal coatings on glass and on non-planar polymer substrates, Comparison of adhesive tapes. T2 - The Adhesion Society – 40th Annual Meeting & Short Cours CY - St. Petersburg, Florida, USA DA - 26.02.2017 KW - Centrifugal Adhesion Testing KW - CAT-Technology KW - Adhesive strength determination KW - Bonding KW - Metal coatings PY - 2017 AN - OPUS4-40788 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Barnefske, Lena T1 - Entwicklung eines mechanisch verstärken und selbstheilenden Silikonelastomers auf Basis eines Kapsel-basierten Ansatzes N2 - Im Arbeitskreis von Herrn Prof. Dr. Menzel (TU Braunschweig) wurde in Sievershausen ein Vortrag zum Thema „Self-healing and mechanically reinforced silicone rubber by the use of multifuctional capsules“ gehalten. Der Vortrag beginnt mit einer kurzen Motivation und einem Überblick über selbstheilende Materialien. Daraufhin werden die Ergebnisse zur Entwicklung eines selbstheilenden Silikonelastomers auf Basis von Kapseln, bestehend aus einem PDMS Kern und einer POS Hülle, dargestellt. Es folgt die Analytik, die auf DLS, TGA, UV/Vis und Fluoreszenzspektroskopie sowie SEM beruht. Der Vortrag endet mit einem Ausblick über zukünftige Arbeiten auf dem Gebiet. T2 - Seminar in Sievershausen CY - Sievershausen, Lehrte, Germany DA - 07.06.2017 KW - Selbstheilung KW - PDMS PY - 2017 AN - OPUS4-40857 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Spaltmann, Dirk A1 - Woydt, Mathias T1 - Reibungsminderung in Wälzkontakten durch Werkstoff- und/oder Schmierstoffkonzepte T1 - Reduction of Friction in Slip-Rolling Contacts via Material and/or Lubricant Concepts N2 - Reibungsminderungspotentiale von überrollbeständigen Dünnschichten auf Standardsubstraten und von beschichteten und unbeschichteten alternativen Stählen sowie durch Schmierstoffadditive werden in ein Erstbefüllungsöl bei 120°C und Pressungen bis zu P0mean= 2,5 GPa aufgezeigt. N2 - In slip-rolling tests, the friction and wear reduction potential of DLC-coatings on state-of-the-art steel substrates will be compared to those of coated and un-coated alternative steel grades lubricated with a factory-fill oil at 120 degrees C and contact pressures up to P-0mean = 2,5 GPa. T2 - 7. VDI-Fachtagung CY - Würzburg, Germany DA - 27.06.2017 KW - Reibung KW - Stähle KW - Schmierstoffe PY - 2017 SN - 978-3-18-092291-1 VL - 2291 SP - 261 EP - 272 PB - VDI Verlag GmbH CY - Düsseldorf AN - OPUS4-40864 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eisermann, René A1 - Rohwetter, Philipp A1 - Hicke, Konstantin ED - Chung, Youngjoo ED - Jin, Wei ED - Lee, Byoungho ED - Canning, John ED - Nakamura, Kentaro ED - Yuan, Libo T1 - Reducing sensitivity fading in C-OTDR by use of enhanced scattering fiber segments N2 - We have shown that for C-ODTR based DAS two UV-inscribed scattering segments within an optical fiber have a significant influence on the local sensitivity Fading characteristics. This method was experimental proven to be suitable for distributed dynamic strain measurement in a thermally unstable environment. Signal-to-noise ratio analyses for detecting a signal peak within the time-dependent spectra were performed. Results show an increase in SNR and additionally that the occurrence of total loss of sensitivity (SNR <1) could be decreased by a factor of six when compared to an untreated standard fiber. We have shown that for C-ODTR based DAS two UV-inscribed scattering segments within an optical fiber have a significant influence on the local sensitivity Fading characteristics. This method was experimental proven to be suitable for distributed dynamic strain measurement in a thermally unstable environment. Signal-to-noise ratio analyses for detecting a signal peak within the time-dependent spectra were performed. Results show an increase in SNR and additionally that the occurrence of total loss of sensitivity (SNR <1) could be decreased by a factor of six when compared to an untreated standard fiber. T2 - 25th International Conference on Fiber Optic Sensors CY - Jeju-City, Jeju, Republic of Korea DA - 24.04.2017 KW - Coherent Rayleigh OTDR, KW - Distributed acoustic sensing KW - Distributed vibration sensing KW - Fiber sensors KW - Quasi-distributed sensing KW - Rayleigh scattering PY - 2017 DO - https://doi.org/10.1117/12.2267659 SN - 0277-786X SN - 1996-756X VL - 10323 SP - 103239N-1 EP - 103239N-4 PB - SPIE CY - Bellingham, WA, USA AN - OPUS4-40642 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eisermann, René T1 - Reducing sensitivity fading in C-OTDR by use of enhanced scattering fiber segments N2 - We have shown that for C-ODTR based DAS two UV-inscribed scattering segments within an optical fiber have a significant influence on the local sensitivity Fading characteristics. This method was experimental proven to be suitable for distributed dynamic strain measurement in a thermally unstable environment. Signal-to-noise ratio analyses for detecting a signal peak within the time-dependent spectra were performed. Results show an increase in SNR and additionally that the occurrence of total loss of sensitivity (SNR <1) could be decreased by a factor of six when compared to an untreated standard fiber. T2 - 25th International Conference on Optical Fiber Sensors CY - Jeju-City, Jeju, Republic of Korea DA - 24.04.2017 KW - Coherent Rayleigh OTDR KW - Distributed acoustic sensing KW - Distributed vibration sensing KW - Fiber sensors KW - Quasi-distributed sensing KW - Rayleigh scattering PY - 2017 AN - OPUS4-40643 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gottlieb, Cassian A1 - Millar, Steven A1 - Grothe, S. A1 - Wilsch, Gerd T1 - 2D evaluation of spectral LIBS data derived from heterogeneous materials using cluster algorithm N2 - Laser-induced Breakdown Spectroscopy (LIBS) is capable of providing spatially resolved element maps in regard to the chemical composition of the sample. The evaluation of heterogeneous materials is often a challenging task, especially in the case of phase boundaries. In order to determine information about a certain phase of a material, the need for a method that offers an objective evaluation is necessary. This paper will introduce a cluster algorithm in the case of heterogeneous building materials (concrete) to separate the spectral information of non-relevant aggregates and cement matrix. In civil engineering, the information about the quantitative ingress of harmful species like Cl−, Na+ and SO2−4 is of great interest in the evaluation of the remaining lifetime of structures (Millar et al., 2015; Wilsch et al., 2005). These species trigger different damage processes such as the alkali-silica reaction (ASR) or the chloride-induced corrosion of the reinforcement. Therefore, a discrimination between the different phases, mainly cement matrix and aggregates, is highly important (Weritz et al., 2006). For the 2D evaluation, the expectation-maximizationalgorithm (EM algorithm; Ester and Sander, 2000) has been tested for the application presented in this work. The method has been introduced and different figures of merit have been presented according to recommendations given in Haddad et al. (2014). Advantages of this method will be highlighted. After phase separation, non-relevant information can be excluded and only the wanted phase displayed. Using a set of samples with known and unknown composition, the EM-clustering method has been validated regarding to Gustavo González and Ángeles Herrador (2007). KW - LIBS KW - Concrete KW - EM-clustering KW - Heterogeneity PY - 2017 DO - https://doi.org/10.1016/j.sab.2017.06.005 SN - 0584-8547 VL - 2017 IS - 134 SP - 58 EP - 68 PB - Elsevier B.V. AN - OPUS4-40644 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Huang, S. G. T1 - Effect of carbon content on the microstructure and mechanical properties of NbC-Ni based cermets N2 - The aim of this work was to correlate the carbon content in NbC-Ni starting powders with the resulting microstructure, hardness and fracture toughness of Ni-bonded NbC cermets. T2 - 19. Plansee Seminar CY - Reutte, Austria DA - 29.05.2017 KW - Cermet KW - Liquid phase sintering KW - Microstructure KW - Hardness KW - Carbon PY - 2017 AN - OPUS4-40647 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF ED - Krüger, Jörg ED - Focsa, C. ED - Caricato, A.P. ED - Palla Papavlu, A. T1 - European materials research society spring meeting 2016 – symposium “Laser – materials interactions for tailoring future’s applications” N2 - The Conference Proceedings contain a selection of the contributions presented in Symposium C “Laser-material interactions for tailoring future's applications” organized during the European Materials Research Society (E-MRS) 2016 Spring Meeting held from May 2nd to 6th 2016 in the Lille Grand Palais, France. T2 - European Materials Research Society Spring Meeting 2016 – Symposium “Laser – Materials Interactions for Tailoring Future’s Applications” CY - Lille, France DA - 02.05.2016 KW - E-MRS Spring Meeting 2016 KW - Laser-materials interactions KW - Laser applications KW - Laser processing KW - Laser and plasma modification PY - 2017 SN - 0169-4332 VL - 418 Part B SP - 419 EP - 616 CY - Amsterdam AN - OPUS4-40649 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Genga, R. M. T1 - Microstructure and wear behavior of improved NbC cermets for (BS-1452) grey cast iron machining N2 - Tungsten carbide (WC) and cobalt (Co) based cermets are the most successful commercial cermets beacuse of the good combination of physical, mechanical and behavioral properties. Niobium carbide (NbC) has good mechanical and physical properties, such as high hardness, very high melting point and low density. SPS refined the NbC grains and increased the hardness, while substitution of Co with Ni improved the fracture toughness. T2 - 19. Plansee Seminar CY - Reutte, Austria DA - 29.05.2017 KW - Cermets KW - Grey cast iron machining KW - Tungsten carbide (WC) KW - Niobium carbide (NbC) KW - Wear PY - 2017 AN - OPUS4-40603 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dümmel, Martin A1 - Lohrer, Christian A1 - Mücke, Olaf T1 - Tumbling effects of cylindrical shells N2 - In the future new types of lift charges for display Shells will enter the market. These types may not be based on black powder and therefore will show different Performance behaviors. The European standard series EN 16261 deals with the testing and assessment of display fireworks in order to satisfy the essential safety requirements which have to be met before placing these items on the EU market. The aim of the study is to investigate how certain types of lift charges (NC based) influence the lift, tumbling and drift of cylindrical shells. In consequence, if the performance characteristics deviate strongly from those of typical black powder, safety related regulations in the EU and Germany might be affected, as well. For these investigations, over 50 cylindrical shells were specifically manufactured at BAM to guarantee full influence on all relevant constructional aspects. The shells were constructed to be “blind”, i. e. without break and effect charges, to investigate drift effect on ground in relation to the shooting location. The only reactive substances were the lift charges and a tracer star at the bottom of the shells to guarantee visibility for the post processing using the video grammetric system. The cylindrical shells were of a nominal caliber of 100 mm and manufactured in three different length configurations (single, double and triple length). Their gross weights were designed to correspond to typical effect shells of the same kind. In addition, the impact of different weight distributions inside the shells, leading to altered balance points, on the performance parameters of the shells were also part of this study. Three different types of NC based lift charges were used to show a variety in pressure build ups. T2 - 16th International Symposium on Fireworks CY - Omagari, Japan DA - 24.04.2017 KW - Fireworks KW - Shells KW - Tumbling PY - 2017 SP - 305 EP - 322 AN - OPUS4-40608 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias T1 - Status of niobium carbide (NbC) as a substitute for tungsten carbide (WC) as cutting tools and for wear protection N2 - This presentation displays the metallurgical progress on NbC-based hard-metals and are characterized by substiution of Co-binder by Ni, change from SPS to conventional sintering and by switching from lab to pilot scale. T2 - STLE - 72. Annual Meeting & Exhibition CY - Atlanta, GA, USA DA - 21.05.2017 KW - Niobium carbide (NbC) KW - Cutting tools KW - Hardness PY - 2017 AN - OPUS4-40674 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lugovtsova, Yevgeniya A1 - Prager, Jens T1 - Structural health monitoring of composite pressure vessels using guided ultrasonic waves N2 - Composite pressure vessels are important components for storing gases under high pressure. Beside others, a common type of pressure vessel is made of a metal liner overwrapped with a fibre reinforced plastic material. Conventional hydrostatic tests, used to assess the integrity of pressure vessels, may overstress the material, and thus, may reduce the remaining life-time of the tested component. Therefore, a truly nondestructive structural health monitoring (SHM) system would not only allow to ensure a safer usage and extended life-time, but also to exclude the necessity of the periodic inspection and testing of pressure vessels. We propose to use guided ultrasonic waves which have a potential to detect the main damage types such as cracking in the metal liner, fibre breaks and composite Matrix delamination. For designing such a SHM system, the multimodal ultrasonic wave propagation and the defect-mode interaction must be fully understood. In this contribution, we present simulation results obtained by means of finite element modelling. Based on the findings, suggestions about appropriate wave modes, their interaction with different flaw types as well as the necessary excitation and suitable sensor configuration are made. Finally, we suggest a first approach of a reliable SHM system for composite pressure vessels. T2 - First World Congress on Condition Monitoring (WCCM) CY - London, UK DA - 13.06.2017 KW - Composite materials KW - Simulations KW - Ultrasonic testing PY - 2017 SP - 1 EP - 12 AN - OPUS4-40678 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lugovtsova, Yevgeniya T1 - Structural health monitoring of composite pressure vessels using guided ultrasonic waves N2 - Composite pressure vessels are important components for storing gases under high pressure. Beside others, a common type of pressure vessel is made of a metal liner overwrapped with a fibre reinforced plastic material. Conventional hydrostatic tests, used to assess the integrity of pressure vessels, may overstress the material, and thus, may reduce the remaining life-time of the tested component. Therefore, a truly nondestructive structural health monitoring (SHM) system would not only allow to ensure a safer usage and extended life-time, but also to exclude the necessity of the periodic inspection and testing of pressure vessels. We propose to use guided ultrasonic waves which have a potential to detect the main damage types such as cracking in the metal liner, fibre breaks and composite Matrix delamination. For designing such a SHM system, the multimodal ultrasonic wave propagation and the defect-mode interaction must be fully understood. In this contribution, we present simulation results obtained by means of finite element modelling. Based on the findings, suggestions about appropriate wave modes, their interaction with different flaw types as well as the necessary excitation and suitable sensor configuration are made. Finally, we suggest a first approach of a reliable SHM system for composite pressure vessels. T2 - First World Congress on Condition Monitoring (WCCM) CY - London, UK DA - 13.06.2017 KW - Composite materials KW - Simulations KW - Ultrasonic testing PY - 2017 AN - OPUS4-40679 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertin, Annabelle T1 - Functional Thermoresponsive Polymers based on 2,6-Diaminopyridine with Tunable UCST Behavior N2 - Thermoresponsive polymers are of great importance in numerous applications such as bioseparation, drug delivery, diagnostic and microfluidic applications. Only few thermoresponsive polymers that present an upper critical solution temperature (UCST), i.e. phase separate from solution upon cooling, in a relevant temperature range and green solvents such as water or ethanol have been reported. In this work two novel functional polymers of based on a 2,6-diaminopyridine motif, namely poly(N-(6-aminopyridin-2-yl)acrylamide) (PNAPAAm) and poly(N-(6-acetamidopyridin-2-yl)acrylamide) (PNAcAPAAm), were synthesized by free radical polymerization. The obtained polymers displayed UCST-type reversible thermoresponsive behaviour in water/alcohol mixtures. Insights into this phenomenon will be given based on visual observations, temperature-dependent turbidimetry and dynamic light scattering as well as 1H-NMR measurements. The UCST phase transition behaviour of the polymers was tunable by varying either the concentration of the polymer solution, the nature of the alcohol or the composition of the solvent mixture. The cloud point temperature of PNAcAPAAm was found to decrease with increasing alcohol content (MeOH, EtOH and iPrOH) in water/alcohol mixtures. Past a critical amount of EtOH or iPrOH in water the cloud point temperature of PNAcAPAAm increased by further addition of EtOH or iPrOH. These polymers with UCST behavior below 60°C in water/alcohol mixtures show great promises for the preparation of smart materials for sensing. T2 - European Polymer Congress Lyon 2017 CY - Lyon, France DA - 02.07.2017 KW - Cosolvency KW - UCST polymer KW - 2,6-diaminopyridine PY - 2017 AN - OPUS4-40965 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klingelhoeffer, Hellmuth T1 - Actual developments in fatigue standardisation N2 - Standardization of fatigue testing procedures takes place mainly on the international scale. The International Organization for Standardization (ISO) and ASTM International (formerly American Society for Testing and Materials) are the most important global players in fatigue standardization. The actual developments in fatigue standardization on ISO scale are shown. Several ISO fatigue testing standards are currently under revision. These are the strain controlled low cycle fatigue testing standard ISO 12106, the strain controlled thermo-mechanical fatigue standard ISO 12111, the force controlled axial fatigue test ISO 1099, the rotating bar bending fatigue test ISO 1134, the cyclic fatigue test DIN 50100, the statistical planning and analysis standard ISO 12107, the fatigue crack growth test ISO 12108 and the Multi-axis fatigue test ISO / TR 12112. Additionally, suggestions for measurement uncertainty annexes of ISO standards are given. Problems regarding the temperature stability of extensometers are reported. In this presentation, an overview over the actual developments in the progress of fatigue testing standards will be given. T2 - LCF8 CY - Dresden, Germany DA - 27.06.2017 KW - Fatigue standardisation KW - ISO 12106 KW - ISO 12111 KW - DIN 50100 PY - 2017 SN - 978-3-9814516-5-8 SP - 239 EP - 244 PB - DVM CY - Berlin AN - OPUS4-40889 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gottlieb, Cassian T1 - Material properties and their impact on laserinduced plasmas for concrete analysis N2 - For concrete production aggregates, cement and water are mixed together and after 28 days of hydration a porous and multiphase material is formed. To consider the heterogeneity of concrete a 2D scanning system is used. The coarse aggregates (limit > 2 X d ) can be excluded. laser spot The remaining content is a mixture of flour grains and cement particles (micro heterogeneity). Harmful species like chlorides may penetrate together with water through the capillary pore space. A quantification of Cl regarding to the cement content only (European standard EN 206) is necessary for the damage assessment. A LIBS system operating with a NdCr:YAG laser (pulse energy of 3 mJ, a wavelength of 1064 nm, a pulse width of 1.5 ns, a repetition rate of 100 Hz) and two Czerny-Turner spectrometer (UV and NIR range) have been used. T2 - EMSLIBS Konferenz 2017 CY - Pisa, Italy DA - 12.06.2017 KW - Concrete KW - LIBS KW - Micro-heterogeneity PY - 2017 AN - OPUS4-40938 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gottlieb, Cassian T1 - Influence of grain sizes on the quantification of libs measurements in concrete influence of grain sizes on the quantification of libs measurements in concrete N2 - Concrete is a multiphase material made of cement, aggregates and water. The heterogeneity of concrete is a result of mixing aggregates (grain size between 0.125 mm to 32 mm) and cement (grain size < 0.04 mm) together. There are always aggregates with a grain size below 0.125 mm (flour grains) therefore the cement matrix is always a mixture of these small particles. Different grain size distributions by making concrete are important to ensure the needed density and com-pressive strength. In order to estimate the remaining lifetime of concrete structures the quantification of element concentra-tions of alkali and chlorides regarding to the cement matrix only (1/3 of the total mass), is a major concern in civil engineer-ing. Due to two-dimensional scanning with LIBS the coarse aggregates can be evaluated and excluded from the analysis. In the case of particles (flour grains and cement) smaller than the laser spot size, the microscopic hetero-geneity influences the laser-plasma interaction and has therefore an impact on the results. In this study the influence of the micro-heterogeneity and the impact on the laser-material interaction is examined. The effect of changing ratios between cement particles and aggregate particles in the laser-induced plasma has been analyzed (see figure 1, right). Therefore, different samples with defined grain sizes are prepared and the obtained distributions were analyzed with x-ray diffraction (XRD). For the LIBS measurements, an automated system that operates with a low energy NdCr:YAG laser (pulse energy of 3 mJ, a wavelength of 1064 nm, a pulse width of 1.5 ns, a repetition rate of 100 Hz) and a NIR Czerny-Turner spectrometer has been used. T2 - EMSLIBS Konferenz 2017 CY - Pisa, Italy DA - 12.06.2017 KW - Grain size KW - LIBS KW - Concrete PY - 2017 AN - OPUS4-40940 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröder, Volkmar A1 - Molnarne, Maria T1 - Flammability of gases in focus of European and US standards N2 - The presentation will discuss the difference between EU and US standards for the determination of explosion (flammability) limits and limiting oxygen concentration. Small differences observed in measured values can be traced back to the different test apparatuses and criteria. The discrepancies can be much greater in the case of limiting oxygen concentration because of the high amount of inert gases and the corresponding low laminar burning velocities. The paper describes some examples and the influence of the chosen criteria on the results. The European and US standards use the criteria of flame propagation in open test vessels and of pressure rise in closed ones. The examples discussed show that flame propagation is still possible at very small pressure rise values, as observed much below the pressure rise criterion of usual standards. However, flame propagation in a process plant can cause an accident or explosion and must be avoided. Therefore, the flame propagation criterion is recommended to be used in chemical safety engineering. The European safety database CHEMSAFE contains expertevaluated safety data for cases where the determination method and criteria are known. Flammability characteristics based on the pressure rise criterion may suffice in certain cases, e.g. for explosion protection in closed vessels without any connecting pipes. KW - Flammability KW - Limiting oxygen concentration KW - Test methods KW - Standards PY - 2017 DO - https://doi.org/10.1016/j.jlp.2017.05.012 SN - 0950-4230 SN - 1873-3352 VL - 48 SP - 297 EP - 304 PB - Elsevier CY - Amsterdam AN - OPUS4-40980 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Volkmar T1 - Entzündbarkeit von Gasgemischen - Novelle der ISO 10156 N2 - Im Vortrag wird die Klassifizierung von Gasen und Gasgemischen nach CLP-Verordnung bei Anwendung der neuen Fassung der ISO/DIS 10156:2016 gezeigt. Dabei werden sowohl experimentelle Bestimmungsverfahren als auch Berechnungsverfahren für die Entzündbarkeit von Gasgemischen erläutert. Die physikalisch-chemischen Grundlagen der Berechnungsverfahren werden diskutiert. T2 - 24. Jahrestreffen BAM/DIN/IGV CY - Berlin, Germany DA - 15.02.2017 KW - Entzündbarkeit von Gasgemischen KW - CLP-Verordnung KW - Berechnungsverfahren KW - Untere Explosionsgrenze KW - Klassifizierung KW - GHS PY - 2017 AN - OPUS4-40983 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maierhofer, Christiane A1 - Krankenhagen, Rainer A1 - Röllig, Mathias A1 - Unnikrishnakurup, Sreedhar A1 - Monte, C. A1 - Adibekyan, A. A1 - Gutschwager, B. A1 - Knazowicka, L. A1 - Blahut, A. A1 - Gower, M. A1 - Lodeiro, M. A1 - Baker, G. A1 - Aktas, A. T1 - Einfluss thermischer und optischer Materialeigenschaften auf die Charakterisierung von Fehlstellen in Faserverbundwerkstoffen mit aktiven Thermografieverfahren N2 - In diesem Beitrag werden zerstörungsfreie Untersuchungen mittels aktiver Thermografie an Probekörpern aus CFK und GFK mit unterschiedlichen künstlichen Fehlstellen vorgestellt. Dabei wird die zeitliche und örtliche Temperaturverteilung nach Erwärmung mit Blitzlampen oder mit einem Infrarot-Strahler mit einer Infrarot-Kamera erfasst. Zur Rekonstruktion der Messdaten wurde ein numerisches Modell entwickelt. Dazu war die Bestimmung der thermischen und optischen Materialeigenschaften erforderlich. N2 - This paper presents results of the non-destructive evaluation of CFRP and GFRP test specimens with various artificial defects using active thermography. After heating the samples with flash lamps or with an infrared radiator, the temporal and spatial resolved temperature distribution is recorded with an infrared camera. For the reconstruction of the experimental data, a numerical model was developed. For the numerical simulations, the thermal and optical material parameters had to be determined. T2 - Temperatur 2017 CY - Berlin, Germany DA - 17.05.2017 KW - CFK KW - GFK KW - aktive Thermografie KW - numerische Simulation KW - Emissivität PY - 2017 SN - 978-3-944659-04-6 SP - 15 EP - 20 AN - OPUS4-41088 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maierhofer, Christiane T1 - Quantitative Bewertung künstlicher und natürlicher Fehler in Faserverbundwerkstoffen mit aktiver Thermografie und Ultraschall N2 - Im EMRP-Projekt VITCEA werden komplementäre ZFP-Verfahren zur Prüfung von Faserverbundwerkstoffen weiterentwickelt und validiert. In diesem Beitrag werden Ergebnisse verschiedener Techniken der aktiven Thermografie und des Ultraschalls vorgestellt. Die Nachweisempfindlichkeiten bezüglich künstlicher und natürlicher Fehler mit unterschiedlichen lateralen Ausdehnungen und in verschiedenen Tiefen werden miteinander verglichen. T2 - DGZfP Jahrestagung 2017 CY - Koblenz, Germany DA - 22.05.2017 KW - CFK KW - GFK KW - Aktive Thermografie KW - Phased Array Ultraschall KW - Luftultraschall PY - 2017 AN - OPUS4-41089 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maierhofer, Christiane T1 - Introduction into the EMRP-Project VITCEA N2 - Defects in FRP structures may be introduced during the processing and fabrication of composite components and can initiate or grow in-service. In the context of this JRP, the term ‚defect‘ refers to imperfections introduced during manufacture/processing and/or secondary machining operations, as well as damage sustained during a component‘s service life. One of the challenges facing accurate and repeatable defect detection in FRP composites is the multitude of defect types that exist, each with characteristics that present different challenges to the NDE practitioner. In order for a particular NDE technique to achieve broad acceptance by industry, it is desirable for the technique to be able to detect a range of defect types with a high level of confidence. Project VITCEA (Validated Inspection Techniques for Composites in Energy Applications) is developing and validating traceable procedures for novel NDE techniques with contrasting detection capabilities, which will underpin the increased use of FRP composites for improved efficiency and reliability in energy related applications e.g. wind and marine turbine blades, nacelles, oil and gas flexible risers. T2 - Training Course Ultrasonics and Active Thermography CY - Berlin, Germany DA - 28.03.2017 KW - CFRP KW - GFRP KW - Active thermography KW - Ultrasonics KW - Microwaves KW - Shearography PY - 2017 AN - OPUS4-41091 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maierhofer, Christiane T1 - Theory and data anaylsis of pulse and lock-in thermography N2 - CFRP and GFRP test specimens have been investigated with pulse and lock-in thermography. Both methods are compared quantitatively. T2 - Training Course Ultrasonics and Active Thermography CY - Berlin, Germany DA - 28.03.2017 KW - CFRP KW - GFRP KW - Active thermography KW - Flash excitation KW - Lock-in excitation PY - 2017 AN - OPUS4-41092 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Krütt, Enno T1 - Ermüdungsbedingte Degradation von Fahrbahnbeton - Einfluss auf den Stofftransport T1 - Fatigue-induced degradation of deck concrete influence on the material transport N2 - In den letzten 15 Jahren hat im deutschen Autobahnnetz die Anzahl von Schäden an Betonfahrbahnen, die vor 2005 er-richtet wurden zugenommen. Dies führt oft zu einer Vermin-derung der Lebensdauer von 30 auf 10 bis 15 Jahre. Trotz umfassender Untersuchungen wurde die Ursache bis jetzt nicht eindeutig geklärt, jedoch scheint die Alkali-Kieselsäure-Reaktion (AKR) hierbei eine Rolle zu spielen. Vor diesem Hintergrund wurden AKR-Performance-Tests entwickelt, die jedoch die mechanischen Einwirkungen aus Klima und Ver-kehr nicht berücksichtigen. Aus diesem Grund wurde eine AKR-Forschergruppe von der Deutschen Forschungsgemein-schaft ins Leben gerufen, welche sich experimentell und auf Simulationsebene mit diesem Thema befasst. Inhalt dieses Beitrages sind ausgewählte Ergebnisse des an der BAM bear-beiteten experimentellen Projektteils, welche in eine auf die Auswirkung einer mechanischen Degradation fokussierte Promotionsarbeit einfließen. Ziel der ausgewählten Untersuchung ist es, den Einfluss einer mechanisch induzierten Betondegradation auf den Stofftrans-port herauszuarbeiten. Hierzu wird ein großformatiger Balken einem zyklischen Vier-Punkt Biegezugversuch mit einer Anzahl von 5 Mio. Lastwechseln unterzogen. Während des Versuches findet ein Schadensmonitoring mit verschiedenen zerstörungsfreien Prüftechniken statt. Hierzu zählen Deh-nungsmessungen, Schallemissionsanalyse und Ultraschall-messungen. Nach dem zyklischen Belastungs-versuch werden kleinformatige Probekörper aus dem belasteten Balken entnommen. Als Referenz dienen unbelas-tete Probekörper aus der gleichen Herstellungscharge. Die Oberflächen der entnommenen Probekörper werden in einem kapillaren Saugversuch zum einen mit deionisiertem Wasser und zum anderen mit einer 3,6 %igen NaCl-Lösung beauf-schlagt. Während der Saugversuche dienen verschiedene zerstörungsfreie bzw. -arme Messmethoden dazu, die Feuch-teaufnahme bzw. -verteilung in den Probekörpern zu messen. Hierzu gehören neben der Gravimetrie die Messung mit NMR (Nuclear-Magnetic-Resonance) sowie TDR (Time-Domain-Reflectometry). Nach den Saugversuchen wird die Na- und Cl-Verteilung an den mit NaCl-Lösung beaufschlagten Pro-bekörpern zerstörend mittels LIBS (Laser-Induced-Breakdown-Spectroscopy) ermittelt. Erste Ergebnisse zeigen, dass die zyklische Ermüdungsdegradation den Stofftransport tendenziell verstärkt. KW - Degradation KW - Stofftransport KW - Fahrbahnbeton PY - 2017 SN - 0005-9900 SN - 1437-1006 VL - 112 IS - 7 SP - 458 EP - 458 AN - OPUS4-41097 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bochnig, M. S. A1 - Oh, M.-J. A1 - Nagel, T. A1 - Jost-Brinkmann, P.-G. A1 - Ziegler, Fred T1 - Comparison of the shock absorption capacities of different mouthguards N2 - In this in vitro study, the protective qualities of different mouthguard types were examined during small hard object collisions. The aim was to investigate inconclusive aspects of hard inserts, nylon nets, and air spaces as reinforcements in the anterior region and the protection qualities of ethylene vinyl acetate (EVA). Five different mouthguards with a labial thickness between 2 mm and 11 mm made of materials of varying stiffness were investigated. As a negative control, the same experiments were performed without a mouthguard. Different combinations of EVA and labial inserts ((polyethylene terephthalate glycol-modified [PETG]), nylon mesh, air space) were tested. Using a stainless steel pendulum device, blows of different energy (0.07-2.85 joules) were applied to the center of the crown of a pivoted tooth in a custom-built jaw model. A laser Doppler vibrometer measured the tooth deflection, while an acceleration sensor attached to the pendulum measured the braking accelerations. Tooth deflection was reduced up to 99.7% compared to no mouthguard, and the braking acceleration was reduced up to 72.2% by increasing the mouthguards' labial thickness in combination with labial inserts of different stiffness and a built-in air space between the front teeth and the mouthguard. The mouthguards made of soft materials (EVA with nylon mesh) showed slightly better protection qualities than the more rigid mouthguards of similar thickness (PETG; P<.05). However, with increasing impact energy, their protective capacities decreased to a greater extent than the stiffer mouthguards. The combination of increased labial thickness and labial inserts of varying stiffness and eventually an air space offers the best protection capacities for hard, small object collisions. KW - Shock absorbtion KW - Hard object collisions KW - Mouthguard PY - 2017 DO - https://doi.org/10.1111/edt.12324 SN - 1600-4469 VL - 33 IS - 3 SP - 205 EP - 213 PB - John Wiley & Sons, Ltd CY - Hoboken, NJ, USA AN - OPUS4-41098 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - INPR A1 - Schlichting, S. A1 - Hönig, Gerald A1 - Müßener, J. A1 - Hille, P. A1 - Grieb, T. A1 - Teubert, J. A1 - Schörmann, J. A1 - Wagner, M. R. A1 - Rosenauer, A. A1 - Eickhoff, M. A1 - Hoffmann, A. A1 - Callsen, G. T1 - Tuning of the Quantum-Confined Stark Effect in wurtzite [000-1] group-III-nitride nanostructures by the Internal-Field-Guarded-Active-Region Design N2 - Recently, we suggested an unconventional approach [the so-called Internal-Field-Guarded-Active-Region Design (IFGARD)] for the elimination of the crystal polarization field induced quantum confined Stark effect (QCSE) in polar semiconductor heterostructures. And in this work, we demonstrate by means of micro-photoluminescence techniques the successful tuning as well as the elimination of the QCSE in strongly polar [000-1] wurtzite GaN/AlN nanodiscs while reducing the exciton life times by more than two orders of magnitude. The IFGARD based elimination of the QCSE is independent of any specific crystal growth procedures. Furthermore, the cone-shaped geometry of the utilized nanowires (which embeds the investigated IFGARD nanodiscs) facilitates the experimental differentiation between quantum confinement- and QCSE-induced emission energy shifts. Due to the IFGARD, both effects become independently adaptable. KW - Piezoelectricity KW - Quantum Confined Stark Effect (QCSE) KW - Nanophotonics KW - Semiconductor nanostructures KW - Spontaneous polarization KW - Internal-Field-Guarded-Active-Region Design (IFGARD) PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-411013 DO - https://doi.org/10.48550/arXiv.1707.06882 SN - 2331-8422 SP - 1 EP - 9 PB - Cornell University CY - Ithaca, NY AN - OPUS4-41101 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dutto, Paola A1 - Stickle, M. M. A1 - Pastor, M. A1 - Manzanal, D. A1 - Yague, A. A1 - Tayyebi, S. A1 - Lin, C. A1 - Elizalde, M. D. ED - Cervera, Miguel T1 - Modelling of fluidised geomaterials: the case of the Aberfan and the Gypsum tailings impoundment flowslides N2 - The choice of a pure cohesive or a pure frictional viscoplastic model to represent the rheological behaviour of a flowslide is of paramount importance in order to obtain accurate results for real cases. The principal Goal of the present work is to clarify the influence of the type of viscous model—pure cohesive versus pure frictional—with the numerical reproduction of two different real flowslides that occurred in 1966: the Aberfan flowslide and the Gypsum tailings impoundment flowslide. In the present work, a depth-integrated model based on the v-pw Biot–Zienkiewicz formulation, enhanced with a diffusion-like equation to account for the pore pressure Evolution within the soil mass, is applied to both 1966 cases. For the Aberfan flowslide, a frictional viscous model based on Perzyna viscoplasticity is considered, while a pure cohesive viscous model (Bingham model) is considered for the case of the Gypsum flowslide. The numerical approach followed is the SPH method, which has been enriched by adding a 1D finite difference grid to each SPH node in order to improve the description of the pore water evolution in the propagating mixture. The results obtained by the performed simulations are in agreement with the documentation obtained through the UK National Archive (Aberfan flowslide) and the International Commission of large Dams (Gypsum flowslide). KW - Aberfan flowslide KW - SPH KW - Landslide propagation modelling KW - Perzyna viscoplasticity PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-410493 DO - https://doi.org/10.3390/ma10050562 SN - 1996-1944 VL - 10 IS - 5 SP - 562, 1 EP - 562, 21 AN - OPUS4-41049 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krebs, Holger T1 - Arbeitsplatzgrenzwerte im Zusammenhang mit Sprengarbeiten - Messung und Bewertung N2 - Auswirkungen der aktuellen Arbeitsplatzgrenzwerte auf untertägige Sprengarbeiten insbesondere in Hinblick auf toxische Schwadengase T2 - Jahrestagung 2017 für Sicherheit im Bergbau CY - Rust am Neusiedlersee, Austria DA - 21.06.2017 KW - Sprengarbeiten KW - Toxische Schwadengase KW - Arbeitsplatzgrenzwerte PY - 2017 AN - OPUS4-41053 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Paulick, C. T1 - Dicplacement Behavior of Ceramic Springs N2 - Due to the promising combination of chemical, thermal and mechanical properties, springs made of advanced ceramics have attracted much attention as a replacement for metal springs in highly demanding applications, operating at high temperatures and in harsh environments when hardened metals can no longer be used. A further application was recently proposed by using ceramic springs with metalized surfaces as capacitive force sensors. Prior to any design of an instrument, application-specific static and/or dynamic loading experiments are necessary to investigate the stability of spring properties under the given conditions. These experiments can also be used to determine seldom measured material properties like the shear modulus of ceramics. Helical Springs with a rectangular cross-section have been machined from straight tubes of alumina (99.99% α-AI203,) and zirconia (Y/Ce-TZP). The sintered density of both materials was above 99% of the theoretical density. The stress/displacement curves turned out to be extremely linear and the spring constants were not altered, even after more than one million cycles of compression loading at various temperatures from -15°C to +60°C. This means that such springs can be a far more reproducible and reliable source of an elastic response to applied forces than handmade springs from molten quartz wires. The behavior found for in-house fabricated springs contrasts to the behavior found for a commercial ceramic spring, which was produced by injection molding and exhibits a less linear response. Furthermore, high-temperature displacement behavior of fabricated alumina and zirconia springs was tested under static loading conditions in different atmospheres (air, N2 and H2) at temperatures up to 1000 °C. T2 - Jahrestagung der Deutschen Keramischen Gesellschaft CY - Berlin, Germany DA - 19.03.2017 KW - High-temperature behavior KW - Ceramic springs KW - Sensor PY - 2017 AN - OPUS4-41085 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kohler, C. A1 - Nikfalazar, M. A1 - Heunisch, Andreas A1 - Schulz, Bärbel A1 - Mikolajek, M. A1 - Rabe, Torsten A1 - Jakoby, R. A1 - Binder, J. T1 - Implementation of Ba0.6Sr0.4TiO3-ZnO-B2O3 based tunable microwave phase shifters in LTCC technology N2 - Tunable dielectric Ba0.6Sr0.4TiO3-ZnO-B2O3 thick-films were analyzed regarding their integration potential into the LTCC technology. Therefore, tunable loaded line phase shifters based on metal-insulator-metal varactors with single- and double- printed BST thick-films were fabricated and co-sintered inside a four layer LTCC module. Microstructural and chemical investigations showed a sufficient compatibility and adhesion between the silver, BST composite and LTCC layers and a resulting morphology depending on the processing route. The microwave characterization of the LTCC-embedded phase shifters revealed comparable results to phase shifters with the same design on alumina substrates. KW - Thick films KW - Dielectric materials KW - Electroceramics PY - 2017 DO - https://doi.org/10.1111/ijac.12687 SN - 1546-542X SN - 1744-7402 VL - 14 IS - 4 SP - 574 EP - 582 PB - Wiley CY - Hoboken, NY, USA AN - OPUS4-41086 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maierhofer, Christiane T1 - Einfluss thermischer und optischer Materialeigenschaften auf die Charakterisierung von Fehlstellen in Faserverbundwerkstoffen mit aktiven Thermografieverfahren N2 - In diesem Beitrag werden zerstörungsfreie Untersuchungen mittels aktiver Thermografie an Probekörpern aus CFK und GFK mit unterschiedlichen künstlichen Fehlstellen vorgestellt. Dabei wird die zeitliche und örtliche Temperaturverteilung nach Erwärmung mit Blitzlampen oder mit einem Infrarot-Strahler mit einer Infrarot-Kamera erfasst. Zur Rekonstruktion der Messdaten wurde ein numerisches Modell entwickelt. Dazu war die Bestimmung der thermischen und optischen Materialeigenschaften erforderlich. T2 - Temperatur 2017 CY - Berlin, Germany DA - 17.05.2017 KW - CFK KW - GFK KW - Aktive Thermografie KW - Numerische Simulation KW - Emissivität PY - 2017 AN - OPUS4-41087 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Daly, M. A1 - Burnett, T. L. A1 - Pickering, E. J. A1 - Tuck, O. C. G. A1 - Léonard, Fabien A1 - Kelley, R. A1 - Withers, P. J. A1 - Sherry, A. H. T1 - A multi-scale correlative investigation of ductile fracture N2 - The use of novel multi-scale correlative methods, which involve the coordinated characterisation of matter across a range of length scales, are becoming of increasing value to materials scientists. Here, we describe for the first time how a multi-scale correlative approach can be used to investigate the nature of ductile fracture in metals. Specimens of a nuclear pressure vessel steel, SA508 Grade 3, are examined following ductile fracture using medium and high-resolution 3D X-ray computed tomography (CT) analyses, and a site-specific analysis using a dual beam plasma focused ion beam scanning electron microscope (PFIB-SEM). The methods are employed sequentially to characterise damage by void nucleation and growth in one volume of interest, allowing for the imaging of voids that ranged in size from less than 100 nm to over 100 mm. This enables the examination of voids initiated at carbide particles to be detected, as well as the large voids initiated at inclusions. We demonstrate that this multi-scale correlative approach is a powerful tool, which not only enhances our understanding of ductile failure through detailed characterisation of microstructure, but also provides quantitative information about the size, volume fractions and spatial distributions of voids that can be used to inform models of failure. It isfound that the vast majority of large voids nucleated at MnS inclusions, and that the volume of a void varied according to the volume of its initiating inclusion raised to the power 3/2. The most severe voiding was concentrated within 500 mm of the fracture surface, but measurable damage was found to extend to a depth of at least 3 mm. Microvoids associated with carbides (carbide-initiated voids) were found to be concentrated around larger inclusion-initiated voids at depths of at least 400 mm. Methods for quantifying X-ray CT void data are discussed, and a procedure for using this data to calibrate parameters in the Gurson-Tvergaard Needleman (GTN) model for ductile failure is also introduced. KW - Gurson model KW - SA508 KW - Correlative tomography KW - Void nucleation & growth KW - X-ray computed tomography PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-414547 UR - http://www.sciencedirect.com/science/article/pii/S1359645417302203?via%3Dihub DO - https://doi.org/10.1016/j.actamat.2017.03.028 VL - 130 SP - 56 EP - 68 PB - Elsevier AN - OPUS4-41454 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertin, Annabelle T1 - Controlled Self-Assembly of Janus Dendrimers via Microfluidics N2 - Unilamellar vesicles self-assembled in water from natural and synthetic phospholipids (liposomes), amphiphilic block copolymers (polymersomes), and more recently amphiphilic Janus dendrimers (dendrimersomes) as hollow soft structures in the nano size regime have attracted increasing interest as they can mimic primitive and contemporary biological membranes, and can be configured into biomimetic nanocapsules with application in nanomedicine such as gene, proteins and drug carriers or theranostics. Compared to other amphiphilic structures, the molecular structure of Janus dendrimers can be precisely controlled: by using the vast range of tools from organic chemistry their size, architecture, density, generation as well as the number of endgroups of the individual dendrons can be modified as desired. Unfortunately, the controlled production of the supramolecular aggregates made thereof is still a challenging task. Conventional batch-based techniques such as the solvent injection method or the film hydration method typically go along with a lack of control over mixing and thus over size, morphology and size distribution. The micromixer technology is a promising method for the controlled preparation of supramolecular assemblies as it allows control of mixing at microscale level. In addition, such microfluidic systems benefit from a high mixing efficiency, a low mixing time as well as from a reproducible and continuous synthesis. Herein, we report on the microfluidic-controlled self-assembly of Janus dendrimers as dendrimersomes and the impact of the mixing parameters on the self-assembly process. T2 - 10th International Dendrimer Symposium CY - Weihai, China DA - 05.08.2017 KW - Micromixers KW - Janus dendrimers KW - Vesicles KW - Self-assembly PY - 2017 AN - OPUS4-41464 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lange, Thorid T1 - Mehr-Proben-Kleb-Technologie zur Validierung der Klebfestigkeit N2 - Mit der Verfügbarkeit der Mehr-Proben-Prüfung von bis zu 8 Klebverbunden mittels CAT-Technologie (CAT: centrifugal adhesion testing) wurde im Forschungsvorhaben OKTETT ein durchgehendes Mehr-Proben-Konzept zur Validierung der Klebfestigkeit angewendet. Dazu gehört ein universeller Probenteller zur Mehr-Proben-Handhabung bei Vorbehandlung, Lagerung, Transport und Klebung. Für das Mehr-Proben-Kleben wurde die MSB-Technologie (MSB: multiple sample bonding) unter Verwendung einer instrumentierten hydraulischen Mehr-Proben-Klebvorrichtung entwickelt. Damit kann der Klebandruck für bis zu 8 Prüfkörper über einen Drucksensor definiert eingestellt und die gesamte Vorrichtung beim Kleben Temperatu-ren von bis zu 180°C ausgesetzt werden. T2 - 12. ThGOT Thementage Grenz- und Oberflächentechnik und 5. Kolloquium Dünne Schichten in der Optik CY - Zeulenroda, Germany DA - 14.03.2017 KW - Zentrifugentechnologie KW - Mehr-Proben-Kleben (MSB) KW - Mehr-Proben-Prüfen (CAT) KW - Haftfestigkeit KW - Verbundfestigkeit PY - 2017 SN - 978-3-00-055614-2 SP - 1 EP - 2 AN - OPUS4-41467 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Binder, J. R. T1 - Integration of screen-printed tunable BST thick films in LTCC modules for microwave applications N2 - Reconfigurable microwave components play an important role in modern communication systems to meet the increasing demands for functionality and flexibility of the systems. Various technologies, such as semiconductor technology, microelectromechanical systems (MEMS) or ferroelectric thin and thick films, are suitable for the realization of tunable microwave components. Ferroelectric materials are characterized by high tuning speeds, negligible power consumption and low manufacturing costs. In particular, ferroelectric thick films based on barium strontium titanate (BaxSr1-xTiO3, BST) are promising systems for use in the frequency range up to approx. 12 GHz. However, due to the high sintering temperatures above 1100°C for pure BST thick films, the fabrication of tunable components based on silver or gold electrodes is limited to planar structures, which are applied after the sintering process. In this presentation, it will be shown the development of BST-ZnO-B2O3 composite materials for reducing the sintering temperature to 850-900°C. Furthermore, the material and component properties of these composites or rather corresponding MIM (metal-insulator-metal) varactors are presented and compared to planar-structured varactors. The LTCC integration potential of such fully screen-printed MIM varactors based on the developed low sintering BST composites are investigated by the fabrication of phase shifters embedded in LTCC modules. T2 - European Ceramic Society Conference CY - Budapest, Hungary DA - 09.07.2017 KW - Dialectric materials KW - Microwave application KW - Screen printing KW - Phase shifter PY - 2017 AN - OPUS4-41478 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Moldenhauer, Laura A1 - Helmerich, Rosemarie A1 - Köppe, Enrico A1 - Haamkens, Frank A1 - Wittmann, Jochen ED - Emri, Igor T1 - Experimental feasibility study about moisture in building materials measured with Bluetooth N2 - Structural health monitoring contributes to early damage detection in the built infrastructure. During the last two decades, sensor networks transferred from wired to wireless sensor networks. Several methods exist to measure moisture in building materials. Most of the introduced commercial moisture measurement methods provide information about the local or near surface moisture. A feasibility study is presented to demonstrate, how the Received Signal Strength Indicator (RSSI) of a Bluetooth Low Energy (BLE) signal, transmitted from the BLE-module embedded in building materials, correlate with changing moisture content. The feasibility of this influence was investigated in the presented study. The maximum and minimum RSSI were systematically recorded and analysed. T2 - 33nd Danubia Adria Symposium on Advances in Experimental Mechanics CY - Portoroz, Slovenia DA - 20.09.2016 KW - BLE KW - Long-Term Monitoring KW - Network KW - Structural Health Monitoring KW - Moisture Measurement KW - RSSI KW - Bluetooth Low Energy KW - Sensor PY - 2017 UR - http://www.sciencedirect.com/science/article/pii/S2214785317308398 DO - https://doi.org/10.1016/j.matpr.2017.06.053 SN - 2214-7853 VL - 4 IS - 5, Part 1 SP - 5889 EP - 5892 PB - Elsevier Ltd. AN - OPUS4-41585 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Janine A1 - Jann, Oliver A1 - Wilke, Olaf T1 - Emissions of formaldehyde from acoustic tiles N2 - Acoustics is an important aspect for large rooms especially in schools, kindergartens and offices. Foam tiles made from melamine resins are often used for acoustic insulation because they show good fire resistance and good thermal insulation properties. But they can emit formaldehyde. In Germany there are cases with a resulting indoor air concentration of higher than 100 µg/m³. In this study samples from two schools and one office were investigated. Additionally, new tiles were purchased and tested to evaluate the general potential as formaldehyde source. T2 - Healthy Buildings 2017 Europe CY - Lublin, Poland DA - 02.07.2014 KW - Building product KW - Emission test chamber KW - Formaldehyde KW - Foam tiles PY - 2017 SN - 978-83-7947-232-1 SP - Paper 0176, 1-2 AN - OPUS4-41574 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wilke, Olaf T1 - Emissions of formaldehyde and VOC from wood-based building products N2 - Wood-based materials are well-known sources for formaldehyde emission in the indoor environment. Different testing standards lead to different emission values for the materials. Such standards are compared in this study. Besides scenarios with varying loading factors, air exchange rates and climatic conditions were investigated to evaluate the formaldehyde emission potential of different building products. Under realistic indoor conditions used for the emission chamber tests, exceeding of formaldehyde indoor guide values were obtained. Results showed the need for improvement of wood-based materials with lower formaldehyde emissions and the adaption of testing parameters closer to realistic conditions. T2 - Healthy Buildings 2017 Europe CY - Lublin, Poland DA - 02.07.2017 KW - Formaldehyde KW - Emission chamber testing KW - Particle board KW - OSB PY - 2017 AN - OPUS4-41576 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tammas-Williams, S. A1 - Zhao, H. A1 - Léonard, Fabien A1 - Derguti, F. A1 - Todd, I. A1 - Prangnell, P.B. T1 - XCT analysis of the influence of melt strategies on defect population in Ti-6Al-4V components manufactured by Selective Electron Beam Melting N2 - Selective Electron Beam Melting (SEBM) is a promising powder bed Additive Manufacturing technique for near-net-shape manufacture of high-value titanium components. However without post-manufacture HIPing the fatigue life of SEBM parts is currently dominated by the presence of porosity. In this study, the size, volume fraction, and spatial distribution of the pores in model samples have been characterised in 3D, using X-ray Computed Tomography, and correlated to the process variables. The average volume fraction of the pores (b0.2%) was measured to be lower than that usually observed in competing processes, such as selective laser melting, but a strong relationship was found with the differentbeamstrategies used to contour ,and infill by hatching, a part section. The majority of pores were found to be small spherical gas pores, concentrated in the infill hatched region; this was attributed to the lower energy density and less focused beam used in the infill strategy allowing less opportunity for gas bubbles to escape the melt pool. Overall, increasing the energy density or focus of the beam was found to correlate strongly to a reduction in the level of gas porosity. Rarer irregular shaped pores were mostly located in the contour region and have been attributed to a lack of fusion between powder particles. KW - Titanium KW - Additive Manufacture KW - Selective Electron Beam Melting KW - Pores KW - X-ray computed tomography PY - 2015 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-416577 UR - http://www.sciencedirect.com/science/article/pii/S104458031500039X?via%3Dihub DO - https://doi.org/10.1016/j.matchar.2015.02.008 VL - 102 SP - 47 EP - 61 CY - Materials Characterization AN - OPUS4-41657 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Martin A1 - Eisenacher, Germar A1 - Schönfelder, Thorsten A1 - Wille, Frank T1 - Development of a material model for the crush of spruce wood N2 - Typical transport packages used in Germany are equipped with wooden impact limiting devices. In this paper we give an overview of the latest status regarding the development of a finite element material model for the crush of spruce wood. Although the crush of wood – mainly in longitudinal direction – is a phenomenon governed by macroscopic fracture and failure of wood fibres we smear fracture and failure mechanisms over the continuous voume. In first step we altered an existing LS-DYNA material model for foams, which considers an ellipse shaped yield surface written in terms of the first two stress invariants. The evolution of the yield surface in the existing model depends on the volumetric strain only. For the use with spruce wood, we modified the existing material model to consider the deviatoric strain for the evolution of the yield surface as well. This is in accordance with the results of crush tests with spruce wood specimens, where the crushing deformation was rather deviatoric for uniaxial stress states and rather volumetric for multiaxial stress states We rate the basic idea of this approach to be reasonable, though other problems exist regarding the shape of the yield surface and the assumption of isotropic material properties. Therefore we developed a new transversal isotropic material model with two main directions, which considers different yield curves according to the multiaxiality of the stress state via a multi-surface yield criterion and a non-associated flow rule. The results show the ability to reproduce the basic strength characteristics of spruce wood. Nevertheless, problems with regularization etc. show that additional investigations are necessary. T2 - ASME PVP 2017 CY - Waikaloa, HY, USA DA - 16.07.2017 KW - Chrush KW - Spruce KW - Wood KW - FEM PY - 2017 SN - 978-0-7918-5802-8 VL - 7 SP - Article UNSP V007T07A037, 1 EP - 9 AN - OPUS4-41613 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Martin T1 - Development of a material model for the crush of spruce wood N2 - Typical transport packages used in Germany are equipped with wooden impact limiting devices. In this paper we give an overview of the latest status regarding the development of a finite element material model for the crush of spruce wood. Although the crush of wood – mainly in longitudinal direction – is a phenomenon governed by macroscopic fracture and failure of wood fibres we smear fracture and failure mechanisms over the continuous voume. In first step we altered an existing LS-DYNA material model for foams, which considers an ellipse shaped yield surface written in terms of the first two stress invariants. The evolution of the yield surface in the existing model depends on the volumetric strain only. For the use with spruce wood, we modified the existing material model to consider the deviatoric strain for the evolution of the yield surface as well. This is in accordance with the results of crush tests with spruce wood specimens, where the crushing deformation was rather deviatoric for uniaxial stress states and rather volumetric for multiaxial stress states We rate the basic idea of this approach to be reasonable, though other problems exist regarding the shape of the yield surface and the assumption of isotropic material properties. Therefore we developed a new transversal isotropic material model with two main directions, which considers different yield curves according to the multiaxiality of the stress state via a multi-surface yield criterion and a non-associated flow rule. The results show the ability to reproduce the basic strength characteristics of spruce wood. Nevertheless, problems with regularization etc. show that additional investigations are necessary. T2 - ASME PVP 2017 CY - Waikaloa, HY, USA DA - 16.07.2017 KW - Crush KW - Wood KW - Spruce KW - FEM PY - 2017 AN - OPUS4-41617 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schumacher, David A1 - Antin, K.-N. A1 - Zscherpel, Uwe A1 - Vilaça, P. T1 - Application of different X-ray techniques to improve in-service carbon fiber reinforced rope inspection N2 - Carbon fiber reinforced polymer ropes are gaining in significance in the fields of civil engineering and hoisting applications. Thus, methods of non-destructive testing (NDT) need to be developed and evaluated with respect to new challenges and types of defects. Particularly important is the development of in-service testing solutions which allow the integration in global online monitoring systems. Conventional methods like electrical resistivity or strain measurements using optical fibers are already in use. This study investigates the possibility of using various X-ray techniques to increase the reliability and significance of NDT and their applicability to in-service testing. Conventional film radiography is the most common technique; however, even after image enhancement of the digitized film, this technique lacks contrast sensitivity and dynamic range compared to digital detector array (DDA) radiography. The DDA radiography is a highly sensitive method; yet, the limitation is that it delivers 2D images of 3D objects. By the use of co-planar translational laminography the detectability of planar defects is superior to 2D methods due to multiple projection angles. Apart from this, it can be used on-site due to a rather simple setup and robust equipment. In this work two photon counting detectors (PCD) with different sensor materials (Si and CdTe) were used. The results show that the resolution and defect recognition is lower in case of DDA radiography and laminography using PCDs compared to high-resolution computed tomography. However, the DDA radiography and laminography are sensitive enough to both fiber breakage and delaminations and can be significantly advantageous in terms of measurement time and adaptability for on-site monitoring. KW - X-ray imaging KW - Digital radiography KW - Co-planar translational laminography KW - Computed tomography KW - Photon counting detectors KW - Carbon fiber reinforced polymer KW - Rope PY - 2017 DO - https://doi.org/10.1007/s10921-017-0441-5 SN - 0195-9298 SN - 1573-4862 VL - 36 IS - 4 SP - Paper 62, 1 PB - Springer International Publishing AG CY - Cham, Switzerland AN - OPUS4-41781 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Poyet, S. A1 - Dridi, W. A1 - L'Hostis, V. A1 - Meinel, Dietmar T1 - Microstructure and diffusion coefficient of an old corrosion product layer and impact on steel rebar corrosion in carbonated concrete N2 - Corrosion is the major degradation pathway affecting reinforced concrete structures. In the long-term, the rust layer might become thick and slow down the diffusion of oxygen from the atmosphere to the steel. With this in mind, the mineralogy, microstructure and diffusion properties of an old and thick corrosion product layer were investigated. Despite the presence of macropores, the gas diffusion coefficient was found to be low. The impact of the layer on the oxygen diffusion was evaluated using Fick’s law. The results showed that the layer could reduce the flux of oxygen only in a specific configuration. KW - Steel reinforced concrete KW - Rust KW - X-ray computed tomography KW - Micro-CT PY - 2017 DO - https://doi.org/10.1016/j.corsci.2017.06.002 VL - 2017 IS - 125 SP - 48 EP - 58 PB - Elsevier B.V. CY - Radarweg 29, 1043 NX Amsterdam, The Netherlands AN - OPUS4-41784 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - John, Sebastian T1 - Sensitivity analysis of residual stresses in composite pressure vessels via modal analysis N2 - Due to high specific stiffness and strength properties, fibre reinforced plastics are used more and more often for the construction of pressure vessels. Within a recent research project run by the Federal Institute for Materials Research and Testing (BAM), aging process of composite pressure vessels is investigated in order to be able to give more accurate lifetime predictions in the future. Focus is set on type III pressure vessels consisting of an aluminium tank which is fully wrapped with carbon fibre reinforced plastics. In order to increase high-cycle fatigue, residual stresses are induced into the pressure vessel during manufacturing process. In particular, residual compressive stresses within the inner aluminium layer have been defined as a main parameter affecting fatigue strength. The aim is to identify and evaluate residual stresses of the pressure vessel by analysing its modal parameters. Through the set-up of a finite-element model potential capability and validity for the use of modal analysis is proven and evaluated, considering influences resulting from manufacturing deviations, too. In the following, a number of stress sensitive modes are defined. Based on these preliminary numerical investigations, a test bench is set up in order to measure pressure vessels via an experimental modal analysis. A final critical evaluation regarding the accuracy of the modal analysis is made by comparing experimental results with data obtained through simulations. T2 - INTER-NOISE 2017 - 46th International Congress and Exposition on Noise Control Engineering CY - Hong Kong, People's Republic of China DA - 27.08.2017 KW - Composite pressure vessel KW - Modal analysis PY - 2017 AN - OPUS4-41843 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pfennig, Anja A1 - Kranzmann, Axel A1 - Wolthusen, Helmut T1 - Unusual Corrosion Behavior of 1.4542 Exposed a Laboratory Saline Aquifer Water CCS-Environment N2 - Differently heat treated coupons of 1.4542 were kept at T=60 °C and ambient pressure as well as p=100 bar for 700 h - 8000 h in an a) water saturated supercritical CO2 and b) CO2-saturated synthetic aquifer environment similar to on-shore CCS-sites in the Northern German Basin. Surface corrosion layers are homogeneous but unusually discontinuously ellipsoidal. After 8000 h at 100 bar maximum corrosion rate in the liquid phase is approximately 0.014 mm/year, with normalizing providing best corrosion resistance and approximately 0.003 mm/year in the supercritical phase where hardening+tempering at 670 °C leads to lowest corrosion rates. KW - CO2-storage KW - Supercritical CO2 KW - Steel KW - Pipeline KW - Corrosion KW - CCS PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-418472 DO - https://doi.org/10.1016/j.egypro.2017.03.1679 VL - 114 SP - 5229 EP - 5240 PB - Elsevier Ltd. AN - OPUS4-41847 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Taabache, Soraya A1 - Bertin, Annabelle T1 - Vesicles from amphiphilic dumbbells and Janus dendrimers: bioinspired self-assembled structures for biomedical applications N2 - The current review focuses on vesicles obtained from the self-assembly of two types of dendritic macromolecules, namely amphiphilic Janus dendrimers (forming dendrimersomes) and amphiphilic dumbbells. In the first part, we will present some synthetic strategies and the various building blocks that can be used to obtain dendritic-based macromolecules, thereby showing their structural versatility. We put our focus on amphiphilic Janus dendrimers and amphiphilic dumbbells that form vesicles in water but we also encompass vesicles formed thereof in organic solvents. The second part of this review deals with the production methods of these vesicles at the nanoscale but also at the microscale. Furthermore, the influence of various parameters (intrinsic to the amphiphilic JD and extrinsic—from the environment) on the type of vesicle formed will be discussed. In the third part, we will review the numerous biomedical applications of these vesicles of nano- or micron-size. KW - Janus dendrimers KW - Amphiphilic dumbbells KW - Self-assembled structures KW - Dendrimersomes KW - Artificial cells PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-418245 DO - https://doi.org/10.3390/polym9070280 SN - 2073-4360 VL - 9 IS - 7 SP - Article 280, 1 EP - 36 AN - OPUS4-41824 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hentrich, D. A1 - Taabache, Soraya A1 - Brezesinski, G. A1 - Lange, Nele A1 - Unger, Wolfgang A1 - Kübel, C. A1 - Bertin, Annabelle A1 - Taubert, A. T1 - A dendritic amphiphile for efficient control of biomimetic calcium phosphate mineralization N2 - The phase behavior of a dendritic amphiphile containing a Newkome-type dendron as the hydrophilic moiety and a cholesterol unit as the hydrophobic segment is investigated at the air–liquid interface. The amphiphile forms stable monomolecular films at the air–liquid interface on different subphases. Furthermore, the mineralization of calcium Phosphate beneath the monolayer at different calcium and phosphate concentrations versus mineralization time shows that at low calcium and Phosphate concentrations needles form, whereas flakes and spheres dominate at higher concentrations. Energy-dispersive X-ray spectroscopy, X-ray photoelectron spectroscopy, and electron diffraction confirm the formation of calcium phosphate. High-resolution transmission electron microscopy and electron diffraction confirm the predominant formation of octacalcium phosphate and hydroxyapatite. The data also indicate that the final products form via a complex multistep reaction, including an association step, where nano-needles aggregate into larger flake-like objects. KW - Dendritic amphiphile KW - Calcium phosphate KW - Biomineralization PY - 2017 DO - https://doi.org/10.1002/mabi.201600524 SN - 1616-5187 SN - 1616-5195 VL - 17 IS - 8 SP - Article 1600524, 1 EP - 14 AN - OPUS4-41825 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stelzner, Ludwig A1 - Powierza, Bartosz T1 - Thermisch induzierter Feuchtetransport in HPC T1 - Thermally induced Moisture Transport in structure density High-performance Concrete N2 - Die Entwicklung von leistungsfähigen Fließmitteln in den letzten Jahrzehnten ermöglicht die Herstellung von Beton mit sehr geringem w/z-Wert, bei gleichzeitig guter Verarbeitbar-keit. Die Reduzierung des w/z-Wertes geht dabei mit einer Erhöhung der Festigkeit und einer Verdichtung der Gefü-gestruktur einher. Aufgrund der hohen Druckfestigkeit finden diese Hochleistungsbetone vermehrten Einsatz im Hoch-, Brücken-, und Tunnelbau. Unter Brandbeanspruchung neigen diese Hochleistungsbetone allerdings zu explosionsartigen Abplatzungen. Diese werden nach derzeitigem Stand auf thermomechanische und thermohydraulische Prozesse zurückgeführt. Letztere beruhen auf der Generierung hoher Wasserdampfdrücke in einseitig brandbeanspruchten Beton-bauteilen, die zum einen auf die geringe Permeabilität des Hochleistungsbetons und zum anderen auf die Bildung einer wassergesättigten Zone, der sogenannten „moisture clog“ zurückzuführen sind. Dabei spielen Verdampfungs- und Kondensationsvorgänge sowie der vorhandene Temperatur-gradient eine wichtige Rolle. Die Interaktion des Feuchtetra-nsportes mit den Gefügeveränderungen während der thermi-schen Beanspruchung soll im Rahmen weiterer Versuche eingehend untersucht werden. Zur Analyse des Feuchtetransports während der thermischen Beanspruchung wurden miniaturisierte Prüfkörper aus Hoch-leistungsbeton hergestellt, die mit Hilfe eines elektrischen Heizelements einseitig erwärmt wurden. Zur Sicherstellung eines eindimensionalen Wärme- und Feuchtetransportes ist der Betonprüfkörper mit einer speziellen Glaskeramik und einer Hochtemperaturwolle ummantelt. Simultan zur Erwär-mung werden eine Reihe röntgentomographischer Aufnah-men durchgeführt. Durch Differenzbildung aufeinanderfol-gender Aufnahmen können Dichteveränderungen lokal und zeitlich aufgelöst werden. Diese lassen Rückschlüsse auf Än-derungen der Feuchteverteilung im Prüfkörper während der Erwärmung zu. Parallel dazu werden Untersuchungen mittels NMR-Relaxometrie (nuclear magnetic resonance) vor und nach der thermischen Beanspruchung durchgeführt. Diese Prüfmethodologie ermöglicht es erstmals, die Veränderungen der Feuchteverteilung infolge thermischer Beanspruchung im Hochleistungsbeton von den Gelporen bis hin zu vorhande-nen Verdichtungsporen abzubilden. So zeigen erste Ergebnis-se, dass die gewählten Untersuchungsmethoden Veränderun-gen der Feuchteverteilung im Prüfkörper räumlich und zeitlich auflösen können. KW - Abplatzen KW - Spalling KW - Brand KW - Feuchtetransport KW - Hochleistungsbeton KW - Röntgen-3D-Computertomographie KW - NMR KW - Fire KW - Moisture clog KW - Moisture transport KW - HPC KW - HSC KW - X-ray CT PY - 2017 DO - https://doi.org/10.1002/best.201700022 SN - 0005-9900 SN - 1437-1006 VL - 112 IS - 7 SP - 486 EP - 486 PB - Ernst & Sohn CY - Berlin AN - OPUS4-41826 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meißner, G. A1 - Dirican, D. A1 - Jäger, Christian A1 - Braun, T. A1 - Kemnitz, E. T1 - Et3GeH versus Et3SiH: controlling reaction pathways in catalytic C–F bond activations at a nanoscopic aluminum chlorofluoride† N2 - Catalytic C–F bond activation reactions of mono- and polyfluoroalkanes at Lewis acidic amorphous aluminum chlorofluoride (ACF) are presented. The hydrogen sources Et3GeH or Et3SiH control the selectivity of the conversions. The immobilization of Et3GeH at ACF resulted in catalytic dehydrohalogenation reactions to yield olefins under very mild conditions. In contrast, if Et3SiH is immobilized at ACF, C–C coupling occured and the formation of Friedel–Crafts products was observed. MAS NMR spectroscopic studies revealed information about the surface binding of the substrates. KW - Vapor-phase hydrofluorination KW - Carbon-fluorine bonds KW - Vinyl fluoride KW - Phosphine-ligands KW - Room-temperature KW - Building-blocks KW - Etal-complexes KW - Germylium ions KW - Lewis-acids KW - Hydrodefluorination PY - 2017 DO - https://doi.org/10.1039/c7cy00845g SN - 2044-4753 SN - 2044-4761 VL - 7 IS - 15 SP - 3348 EP - 3354 PB - The Royal Society of Chemistry AN - OPUS4-41836 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul A1 - Müller, C. A1 - Halle, T. T1 - Einfluss der Schweißnaht-Nachbehandlung auf die Korrosionsbeständigkeit vom Duplexstahl 1.4062 N2 - Der Duplexstahl 1.4062 (X2CrNi22-2) hat sich im Bauwesen als Werkstoffalternative zu den nichtrostenden Austeniten etabliert. Die Korrosionsbeständigkeit von Schweißverbindungen wird, neben dem Grundwerkstoff, dem Schweißzusatzwerkstoff und dem Schweißverfahren, auch sehr stark von der Schweißnaht-Nachbehandlung beeinflusst. Je nach zukünftigem Anwendungsbereich, geforderter Optik und Korrosionsbeständigkeit wird die Schweißnaht geschliffen, gebeizt, elektropoliert oder gestrahlt, um die beim Schweißen entstehenden An-lauffarben zu entfernen. Gestrahlte Oberflächen sind in der industriellen Praxis häufig anzutreffen, da sie deutlich schneller und kostengünstiger herzustellen sind als geschliffene, gebeizte oder polierte Oberflächen. Das Strahlen mit Korund ist außerdem effektiver als das Strahlen mit Glasperlen. In den letzten Jahren wurden korrosionsanfällige Oberflächen bei nichtrostenden Stählen beobachtet, wenn diese mit Korund geschliffen wurden. Daher wird nun auch beim Strahlen kritisch hinterfragt, ob die eingesetzten Strahlmittel die Korrosionsbeständigkeit beeinflussen. Diese Fragestellung wird beantwortet, indem geschliffene, gebeizte, polierte und mit verschiedenen Strahlmitteln gestrahlte Schweißverbindungen vom Duplexstahl 1.4062 im Vergleich zu gleichartig behandeltem Walzmaterial untersucht werden. Die Ergebnisse der Korrosionsuntersuchungen werden vorgestellt und mit den rasterelektronenmikroskopischen Untersuchungen der gestrahlten Oberflächen korreliert. T2 - 16. Sommerkurs Werkstoffe und Fügen CY - Magdeburg, Germany DA - 08.09.2017 KW - Duplexstahl KW - Nichtrostender Stahl KW - Schweißen KW - Oberflächenbearbeitung KW - Strahlen KW - Korrosion PY - 2017 SN - 978-3-944722-58-0 DO - https://doi.org/10.24352/UB.OVGU-2017-75 SP - 63 EP - 70 AN - OPUS4-41888 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul A1 - Kauss, N. A1 - Müller, C. A1 - Halle, T. T1 - Einfluss der Abkühlgeschwindigkeit auf die Neigung zur Chromverarmung martensitischer nichtrostender Stähle N2 - Die Legierungselemente (Chrom und Kohlenstoff) und die Wärmebehandlung bestimmen Korrosionsbeständigkeit und Härte martensitischer nichtrostender Stähle. Verschiedene wissenschaftliche Arbeiten haben bereits gezeigt, dass die Korrosionsbeständigkeit sehr stark vom Anteil an Chromkarbiden im Gefüge bestimmt wird. Der kombinierte Einfluss von Kohlenstoffgehalt und der Abkühlgeschwindigkeit beim Härten wurde mit Fokus auf die Korrosionsbeständigkeit bisher nur unzureichend untersucht. Die Literatur liefert außerdem gegensätzliche Aussagen über den Einfluss der Abkühlgeschwindigkeit, was möglicherweise auf unterschiedliche Kohlenstoffgehalte zurückgeführt werden kann. In dieser Arbeit wird daher systematisch untersucht, ab welcher Abkühlgeschwindigkeit es bei den Werkstoffen X20Cr13 und X46Cr13 zu Karbidbildung und Chromverarmung kommt. Die Variation der Abkühlgeschwindigkeit erfolgte für die industriell relevante Härtetemperatur von 1050 °C mit dem Stirnabschreckversuch. In Abhängigkeit von der Abkühlgeschwindigkeit wurden an den Stirnabschreckproben Gefüge, Härte und Korrosionsbeständigkeit (EPR, kritische Lochkorrosionspotentiale) untersucht und die Ergebnisse mit thermodynamischen Berechnungen (ThermoCalc) korreliert. Aus den Ergebnissen wird abgeleitet, unter welchen Bedingungen die Abkühlgeschwindigkeit die Korrosionsbeständigkeit beeinflusst. T2 - 16. Sommerkurs Werkstoffe und Fügen CY - Magdeburg, Germany DA - 08.09.2017 KW - Wärmebehandlung KW - Korrosion KW - Chromverarmung KW - EPR KW - Martensitischer nichtrostender Stahl KW - ThermoCalc KW - Lochkorrosion PY - 2017 SN - 978-3-944722-58-0 DO - https://doi.org/10.24352/UB.OVGU-2017-75 SP - 71 EP - 78 AN - OPUS4-41889 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul A1 - Müller, C. A1 - Halle, T. T1 - Sensibilisierungsverhalten vom stickstofflegierten, austenitischen, nichtrostenden Stahl 1.4456 N2 - Austenitische nichtrostende Stähle kommen seit vielen Jahren in den verschiedensten industriellen Zweigen zum Einsatz (Pharma-, Medizin- und Lebensmittelindustrie, Bauwesen, Energie- und Antriebstechnik). Druckaufgestickte nichtrostende Austenite mit ca. 19 Gew.-% Mangan und 0,8 Gew.-% Stickstoff, sind als nickelfreie Variante seit einigen Jahren großtechnisch auf dem Markt verfügbar. In diesen Stählen wird die austenitische Matrix ohne die Legierungszugabe von Nickel sichergestellt, während gleichzeitig die korrosive Beständigkeit und die mechanischen Eigenschaften verbessert werden. Wie bei allen nichtrostenden Stählen beeinflussen die chemische Zusammensetzung und die Wärmebehandlung entscheidend das Gefüge und die Eigenschaften. Durch Lösungsglühen, Abschrecken und gezieltes Kaltverfestigen können bei diesen Stählen hervorragende mechanische Kennwerte erreicht werden (Rm von 900 MPa bis 2.000 MPa, A5 > 50 %, Av > 350 J). In der Regel dient das Lösungsglühen der Beseitigung unerwünschter Ausscheidungsphasen (Cr2N, M23C6 und Sigma-Phase) und der homogenen Verteilung der Legierungselemente im Austenit, was auch die Voraussetzung für eine hohe Korrosionsbeständigkeit darstellt. Wird die homogene Verteilung der Legierungselemente (Cr, Mo und N) durch suboptimale Wärmebehandlungs-, Verarbeitungs- oder Einsatzbedingungen beeinträchtigt, kann die korrosive Beständigkeit nicht auf Dauer gewährleistet werden. Daher ist die genaue Kenntnis vom Sensibilisierungsverhalten dieser hochstickstofflegierten Stähle unerlässlich. Am stickstofflegierten Werkstoff 1.4456 (X8CrMnMoN18-18-2) wird das Sensibilisierungsverhalten am lösungsgeglühten Zustand durch die gezielte Variation der Warmauslagerungsparameter untersucht. Dabei wird im Temperaturbereich von 500 °C bis 900 °C die Glühdauer systematisch variiert, um zu ermitteln, wann Ausscheidungen im Gefüge auftreten und ob diese die Korrosionsbeständigkeit beeinträchtigen. Die verschiedenen Sensibilisierungszustände werden mit dem EPR Verfahren, der KorroPad-Prüfung und dem REM vergleichend untersucht. Zur besseren Interpretation der experimentellen Ergebnisse werden auch thermodynamische Berechnungen genutzt, welche die Existenzbereiche der verschiedenen Ausscheidungsphasen vorhersagen. Damit kann die Veränderung der Korrosionsbeständigkeit mit dem Auftreten der verschiedenen Phasen korreliert und die Anwendbarkeit der experimentellen Methoden für stickstofflegierte Stähle nachgewiesen werden. T2 - 16. Sommerkurs Werkstoffe und Fügen CY - Magdeburg, Germany DA - 08.09.2017 KW - Nichtrostender Stahl KW - Wärmebehandlung KW - Korrosion KW - Stickstoff KW - EPR KW - KorroPad KW - ThermoCalc PY - 2017 SN - 978-3-944722-58-0 DO - https://doi.org/10.24352/UB.OVGU-2017-75 SP - 79 EP - 86 AN - OPUS4-41890 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kauss, N. A1 - Halle, T. A1 - Rosemann, Paul T1 - Alterungsverhalten vom kupferaushärtenden martensitisch nichtrostenden Stahl 1.4542 N2 - Der nichtrostende, aushärtbare Stahl 1.4542 (X5CrNiCuNb16-4) wird aufgrund der guten mechanischen Eigenschaften und der hohen Korrosionsbeständigkeit in einer Vielzahl von technischen Anwendungen eingesetzt. Das Verhältnis zwischen den mechanischen Eigenschaften und der Korrosionsbeständigkeit wird durch eine gezielte Wärmebehandlung eingestellt. Härte und Festigkeit werden durch die Bildung von fein verteilten Kupferausscheidungen bei der Warmauslagerung erreicht. Werden dabei auch Chromkarbide gebildet, reduziert sich gleichzeitig die Korrosionsbeständigkeit. Um den Einfluss der Warmauslagerung auf die Eigenschaften zu charakterisieren, wurden verschiedene Alterungszustände erzeugt und vergleichend untersucht. Dabei wurde außerdem der Einfluss einer starken Kaltumformung auf das Alterungsverhalten und die Korrosionsbeständigkeit untersucht. Zur Charakterisierung der Veränderungen wurden die Gefüge im REM untersucht und der magnetisierbare Anteil sowie die Vickershärte ermittelt. Zum Nachweis korrosionsanfälliger Zustände wurde die elektrochemisch potentiodynamische Reaktivierung (EPR) genutzt. Die Ergebnisse zeigen, dass die Kaltverfestigung die Ausscheidungskinetik beschleunigt und die Korrosionsbeständigkeit durch die Warmauslagerung bei 600 °C deutlich reduziert wird. T2 - 16. Sommerkurs Werkstoffe und Fügen CY - Magdeburg, Germany DA - 08.09.2017 KW - Nichtrostender Stahl KW - Wärmebehandlung KW - Korrosion KW - EPR KW - Kaltverfestigung PY - 2017 SN - 978-3-944722-58-0 DO - https://doi.org/10.24352/UB.OVGU-2017-75 SP - 87 EP - 94 AN - OPUS4-41891 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dieck, S. A1 - Ecke, M. A1 - Rosemann, Paul A1 - Halle, T. T1 - Verbesserung der Eigenschaften vom martensitischen, nichtrostenden Stahl X46Cr13 durch Q&P-Wärmebehandlung N2 - Das innovative Wärmebehandlungskonzept des „Quenching and Partitioning“ (Q&P) ermöglicht die Herstellung hochfester, martensitischer Stähle mit hoher Verformbarkeit und Duktilität. Dabei wird Restaustenit im Prozessabschnitt des Partitionierens durch Kohlenstoffdiffusion stabilisiert. Dies ermöglicht die dehnungsinduzierte Phasenumwandlung von Austenit in Martensit und erhöht die Verformbarkeit, ohne dabei die Festigkeit zu reduzieren. Bisher wenig erforscht ist die Anwendung des Q&P-Prozesses bei korrosionsbeständigen Stählen. Die vorliegende Arbeit ergänzt erste Untersuchungen von YUANG und RAABE um wichtige werkstofftechnische Kennwerte sowie um die erreichbare Korrosionsbeständigkeit. Es konnte gezeigt werden, dass im Vergleich zur standardmäßig angewandten Wärmebehandlung die mechanischen und korrosiven Eigenschaften enorm durch den Q&P-Prozess gesteigert werden. T2 - Sommerkurs Werkstoffe und Fügen am Institut für Werkstoff- und Fügetechnik CY - Magdeburg, Germany DA - 08.09.2017 KW - Martensitischer nichtrostender Stahl KW - Wärmebehandlung KW - Q+P KW - Korrosion KW - KorroPad PY - 2017 SN - 978-3-944722-58-0 DO - https://doi.org/10.24352/UB.OVGU-2017-75 SP - 95 EP - 104 AN - OPUS4-41892 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heyn, A. A1 - Rosemann, Paul A1 - Babutzka, Martin A1 - Bender, S. T1 - Elektrochemisches Rauschen von unlegiertem Stahl in wasserbasierten Bindemittel-Pigment-Gemischen N2 - Die Entwicklung von Beschichtungen für den Korrosionsschutz ist ein aufwändiger Prozess mit einer Vielzahl von oftmals langwierigen Untersuchungen und Prüfungen der Schutzeigenschaften. Elektrochemische Methoden unterstützen die Entwicklungsprozesse in hohem Maße und helfen beim Verstehen von Wirk- und Schadensmechanismen. Sie werden meistens an fertig formulierten und applizierten Beschichtungssystemen vorgenommen. Es wird eine Untersuchungsmöglichkeit vorgestellt, bei der sich wasserbasierte Beschichtungsstoffe in unterschiedlichen Formulierungsvarianten bereits im flüssigen Zustand mit Hilfe des elektrochemischen Rauschens charakterisieren lassen. Damit ist es möglich, bereits in einer sehr frühen Phase der Formulierungsentwicklung die Auswahl von Bindemitteln, Pigmenten und weiteren Zusatzstoffen entscheidend zu unterstützen und effizienter zu gestalten. Am Beispiel der Entwicklung von zinkfreien Korrosionsschutzpigmenten für wasserbasierte Beschichtungen wird gezeigt, dass ein einzigartiger Einblick in die dynamischen Prozesse bei Kontakt eines Metalls mit der wässrigen Beschichtungsdispersion möglich ist und wie dies mit der Performance der Beschichtungen korreliert. T2 - 16. Sommerkurs Werkstoffe und Fügen CY - Magdeburg, Germany DA - 08.09.2017 KW - Beschichtung KW - Korrosion KW - Elektrochemisches Rauschen KW - Korrosionsschutzpigmente KW - Korrosionsschutz PY - 2017 SN - 978-3-944722-58-0 DO - https://doi.org/10.24352/UB.OVGU-2017-75 SP - 139 EP - 148 AN - OPUS4-41893 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin A1 - Reinemann, Steffi T1 - Influence of corundum grinding processes on the corrosion behaviour of austenitic stainless steels N2 - The scientific poster shows by means of corrosion testing in combination with surface analytical methods to which degree corundum grinding influences the corrosion behaviour of stainless steel surfaces. The austenitic stainless steel AISI 304 from a consistent heat was used for all investigations to guarantee the same chemical composition and thus no additional influences caused by the material itself. A wide range of different grinding parameters such as pressure, cooling medium and grain size of the abrasive was varied. Thus, comparison of the corrosion behaviour of different surface states and the evaluation of an optimum grinding process using corundum abrasives were possible. The results will contribute to present discussions and give novel impulses for companies in the metalworking industry. T2 - Eurocorr 2017 CY - Prague, Czech Republic DA - 03.09.2017 KW - Korrosion KW - Corrosion KW - Korundschleifen KW - Corundum grinding KW - Nichtrostende Stähle KW - Stainless steels PY - 2017 AN - OPUS4-41896 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Korrosionsuntersuchungen mit gelartigen Elektrolyten zur Beschreibung der Korrosionsschutzwirkung von Zinküberzügen N2 - Ein neuer Ansatz bei elektrochemischen Korrosionsuntersuchungen kann durch den Einsatz von gelartigen Elektrolyten als Alternative zu wässrigen Prüfelektrolyten beschritten werden. Gelartige Elektrolyte ermöglichen minimalinvasive Untersuchungen an natürlich gebildeten Zinkdeckschichten. Dadurch können korrosionsrelevante Kennwerte ermittelt werden, die Aussagen zur Deckschichtbildung und zur Stabilität der gebildeten Deckschichten erlauben. Der Vortrag stellt das Promotionsthema vor und erläutert die Untersuchungsschwerpunkte. T2 - 16. Sommerkurs Werkstoffe und Fügen am Institut für Werkstoff- und Fügetechnik - Doktorandenkolloquium CY - Magdeburg, Germany DA - 08.09.2017 KW - Deckschichtbildung KW - Gelartige Elektrolyte KW - Korrosionsprüfung KW - Zinkdeckschichten KW - Corrosion testing KW - Gel-type electrolytes KW - Layer formation KW - Zinc coatings PY - 2017 AN - OPUS4-41897 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin A1 - Burkert, Andreas A1 - Heyn, A. T1 - Korrosionsuntersuchungen mit gelartigen Elektrolyten zur Beschreibung der Korrosionsschutzwirkung von Zinküberzügen N2 - Ein neuer Ansatz bei elektrochemischen Korrosionsuntersuchungen kann durch den Einsatz von gelartigen Elektrolyten als Alternative zu wässrigen Prüfelektrolyten beschritten werden. Gelartige Elektrolyte ermöglichen minimalinvasive Untersuchungen an natürlich gebildeten Zinkdeckschichten. Dadurch können korrosionsrelevante Kennwerte ermittelt werden, die Aussagen zur Deckschichtbildung und zur Stabilität der gebildeten Deckschichten erlauben. In diesem Beitrag wird anhand verschiedener Deckschichtzustände an Zink der Mehrwert von gelartigen Elektrolyten für die Korrosionsforschung verdeutlicht. T2 - 16. Sommerkurs Werkstoffe und Fügen am Institut für Werkstoff- und Fügetechnik CY - Magdeburg, Germany DA - 08.09.2017 KW - Deckschichtbildung KW - Gelartige Elektrolyte KW - Korrosionsprüfung KW - Zinkdeckschichten KW - Corrosion testing KW - Gel-type electrolytes KW - Layer formation KW - Zinc coatings PY - 2017 SN - 978-3-944722-58-0 DO - https://doi.org/10.24352/UB.OVGU-2017-75 SP - 119 EP - 127 AN - OPUS4-41898 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - New test methods for the evaluation of the performance of copper alloys in drinking water N2 - A concept for a novel test for long-term corrosion behaviour of copper alloys is proposed T2 - Eurocorr and ICC 2017 CY - Prag, Czech Republic DA - 4.9.17 KW - Brass KW - Corrosion test KW - Exposure test PY - 2017 AN - OPUS4-41867 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Canada in lower saxony or are penguins inhibitors? N2 - A failure cas in an animal enclosure at hannover zoo is presented. reasons for corrosive failure and solutions are discussed T2 - Eurocorr and ICC 2017 CY - Prag, Czech Republic DA - 4.9.17 KW - Cathodic PY - 2017 AN - OPUS4-41868 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Le, Quynh Hoa A1 - Bäßler, Ralph A1 - Yevtushenko, Oleksandra A1 - Kratzig, Andreas A1 - Bettge, Dirk T1 - Synergistic effects of impurities in the condensate on the corrosion of CO2 transport pipeline N2 - For the reliability of transport pipelines the corrosion resistance of the materials used needs to be determined in conditions, which are possible during the transport process. In some situations condensation of components out of the CO2 stream can occur. To study the effect of condensate on transport pipeline steel, a “worst-case scenario” gas mixture, containing 2.5 % H2O, 1.8 % O2, 1000 ppmv NO2, and 220 ppmv SO2, was proposed, fed (1.5 L/min) into a glass reactor containing coupon-shaped specimens for 120 600 h at 278 K (to simulate the underground pipeline transport), and resulted in the condensate containing 0.114 M H2SO4 and 0.0184 M HNO3 (pH 2.13). Basing on this “original” condensate, exposure tests and electrochemical characterization together with pH and conductivity in CO2 saturated condition at the same temperature were carried out. The role of each gas impurity and the combination of them, when the condensate is formed, was studied by investigating the role of individual and varying combination of acidic components in the condensate on the corrosion behaviors of the commercial pipeline-steel (L360NB). It can be concluded that although the condensation of NOx in form of HNO3 causes faster corrosion rate, it is the condensation of SOx or the combination of SOx and NOx that may cause much more severe problems in form of localized and pitting corrosions. Different to the corrosion products formed in CO2 atmosphere without impurities (mainly iron carbonate) the corrosion products resulted from these acidic condensation have no protectability, indicating the need of controlling gas quality during the transportation within the pipeline network. T2 - EUROCORR 2017 - PRAG CY - Prague, Czech Republic DA - 03.09.2017 KW - CCUS KW - CO2 corrosion KW - Carbon steels KW - Condensate PY - 2017 SP - Paper 75636,.1 EP - 4 AN - OPUS4-41874 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pfennig, Anja A1 - Kranzmann, Axel T1 - Borehole integrity of austenitized and annealed pipe steels suitable for carbon capture and storage (CCS) N2 - Properties of pipe steels for CCS (carbon capture and storage) technology require resistance against the corrosive environment of a potential CCS-site (heat, pressure, salinity of the aquifer, CO2-partial pressure). The influence of austenitzing in heat treatment routines of two different injection pipe steels (1.4034, X46Cr13 and 1.4021, X20Cr13) was evaluated. Steel coupons were austenitized at different temperatures (900- 1050 °C) for different lengths of time (30-90 min) before quenching and annealing prior to long term corrosion experiments (60°C, 100 bar, artificial brine close to a CCS-site in the Northern German Basin, Germany). In general, fewer pits are found on X46Cr13. Comparing steels with 13% chromium each the higher carbon content of X46Cr13 (0.46% C) results in a lower number of pits compared to X20Cr13 (0.20% C). It is found that neither the carbon content of the steels nor austenitizing temperature has much influence, but local corrosion behaviour is most susceptible towards austenitzing time. T2 - International Conference on Future Environment and Energy CY - Pattaya, Thailand DA - 23.01.2016 KW - Corrosion KW - CCS KW - Carbon storage KW - Aquifer KW - Austenitizing PY - 2017 SP - Article A0005, 213 EP - 219 AN - OPUS4-41854 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pfennig, Anja A1 - Kranzmann, Axel T1 - Potential of martensitic stainless steel X5CrNiCuNb 16-4 as pipe steel in corrosive CCS environment N2 - Pipe steels suitable for carbon capture and storage technology (CCS) require resistance against the corrosive environment of a potential CCS-site (heat, pressure, salinity of the aquifer, CO2-partial pressure). X5CrNiCuNb16-4 has been proven to be sufficient resistant in corrosive environments, but shows rather unusual corrosion behaviour in CCS environment. Therefore differently heat treated coupons of 1.4542 were kept at T=60 °C and ambient pressure as well as p=100 bar for 700 h - 8000 h in an a) water saturated supercritical CO2 and b) CO2-saturated synthetic aquifer environment similar to on-shore CCS-sites in the Northern German Basin. Additionally fatigue tests were performed via push-pull tests with a series of 30 specimens was tested at stress amplitudes between 150 MPa and 500 MPa (sinusoidal dynamic test loads, R=-1; resonant frequency ~ 30 Hz). Best corrosion resistance in the liquid phase is achieved via normalizing prior to exposure and hardening+tempering at 670 °C leads to lowest corrosion rates in the supercritical phase. With no regard to atmosphere discontinuously ellipsoidal surface corrosion regions appear after exposure of 4000 h and more. The endurance limit of X5CrNiCuNb16-4 measured in air is reduced by more than 50% when exposed to CCS environment (maximum number of cycles (10 x 106) at a stress amplitude of 150 MPa) The scatter range TN = 1:34 is disproportionately large contributing to an overall unusual corrosion behaviour. KW - Corrosion KW - CCS KW - Carbon storage KW - Aquifer KW - Heat treatment KW - Fatigue KW - Endurance limit PY - 2017 DO - https://doi.org/10.18178/ijesd.2017.8.7.998 SN - 2010-0264 VL - 8 IS - 7 SP - 466 EP - 473 AN - OPUS4-41863 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Rosemann, Paul T1 - Einfluss der Wärmebehandlung auf die Korrosionsbeständigkeit martensitischer nichtrostender Stähle N2 - Die Korrosionsbeständigkeit martensitischer nichtrostender Stähle (MNS) wird wesentlich durch die Legierungszusammensetzung und die Wärmebehandlung (WB) bestimmt. Verschiedene wissenschaftliche Arbeiten haben bereits gezeigt, dass der Anteil an Chromkarbiden im Gefüge von MNS sehr stark durch die WB (Austenitisierungstemperatur, Abkühlgeschwindigkeit und Anlasstemperatur) beeinflusst wird. Jedoch wurde der Zusammenhang zwischen den einzelnen Teilschritten sowie Parametern der WB und der Korrosionsbeständigkeit von MNS bisher nur unzureichend hergestellt. Die Literatur liefert außerdem gegensätzliche Aussagen über den Einfluss der Abkühlgeschwindigkeit auf die Korrosionsbeständigkeit von MNS. Daher werden im Rahmen dieser Arbeit systematische Grundlagenuntersuchungen an vier technisch relevanten MNS (X20Cr13, X46Cr13, X50CrMoV15 und X30CrMoN15-1) durchgeführt, um den Einfluss der WB auf die Korrosionsbeständigkeit aufzuklären. Es werden umfangreiche experimentelle Ergebnisse hinsichtlich Gefüge, Härte und Korrosionsbeständigkeit (EPR, KorroPad, kritische Lochkorrosionspotentiale) vorgestellt und mit thermodynamischen Berechnungen (ThermoCalc) korreliert. Aus den Ergebnissen wird außerdem abgeleitet, wie Kohlenstoff- und Stickstoffgehalt die Korrosionsbeständigkeit in Relation zur WB beeinflussen. Damit wird der Einfluss aller Wärmebehandlungsschritte und -parameter erstmals eindeutig und unabhängig voneinander für MNS beschrieben. Weiterführend wird erläutert, mit welchem Legierungskonzept und mit welcher WB MNS mit optimaler Korrosionsbeständigkeit hergestellt werden können und wie dies experimentell an technischen Produkten nachweisbar ist. KW - Wärmebehandlung KW - Korrosion KW - Nichtrostender Stahl KW - Lochkorrosion KW - EPR KW - KorroPad KW - Chromverarmung PY - 2017 SN - 978-3-8440-5404-0 DO - https://doi.org/10.2370/9783844054040 SP - 1 EP - 172 PB - Shaker Verlag CY - Aachen AN - OPUS4-41144 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heckel, Thomas T1 - New standard propopsal for determination of steel cleanliness using high frequency ultrasonic testing N2 - Due to the market needs on steel for high demanding applications non-destructive methods for the determination of steel cleanliness using ultrasound have to be adapted to increase sensitivity respectively. The basic idea is that the new standard proposal should follow the basic line outs from SEP 1927 and ASTM E588. Additional to these relatives the standard should be open to different types of specimen and inspection frequencies to cover a wide range from bars, rings and plates as well as different inspection sensitivities. For an enhance in resolution the standard draft focuses on immersion focal beam probes which should be selected according to the geometry of the specimen. The selection should be proved with the aid of simulation tools. The frequency shall be at least 10 MHz. For specimen thicknesses of less than 6 mm a frequency of at least 25 MHz shall be used. Calibration procedures had to be improved significantly compared to the old standards to allow proper sizing of indications. Therefore calibration procedures shall take signal processing into account. For detailed evaluation of the amplitude dependency and for calibration a reference block with a sufficient number of reflectors has to be used. The recorded echo height shall be directly transferred into an equivalent disc shaped reflector EDSR by a distance amplitude curve. The novelty in this standard draft will be that based on 3D measurements and 3D evaluation the amplitude criterion of an indication becomes just one among some other criteria. This standard takes the signal amplitude, signal amplitude distribution and signal travel time for classification into account. The standard draft will be open to the definition of the volume to be investigated to be set by the user. This will make evaluation more comparable to other methods because the inspected area has to be user defined. We recommend CEN/TC 138 to decide on a work item for this proposal to become an EU and an ISO standard using Vienna agreement. The research leading to these results has received funding from the European Union's Research Fund for Coal and Steel (RFCS) research programme under grant agreement n° RFSR-CT-2013-00014. T2 - QNDE 2017 CY - Provo, UT, USA DA - 17.07.2017 KW - Standardisation KW - Ultrasound KW - Steel cleanliness PY - 2017 AN - OPUS4-41148 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias T1 - Application oriented tribological test concepts N2 - The tribotesting categories have different scopes with associated "pros" and "cons" and results obtained in one category cannot be simply transferred to another. The impact of design overrules in general the influence of the metallurgy or materials choice. The "cheap" test methods aim pre-screening and assessment of basic properties as well as use mainly for the test specimens SAE E52100 (100Cr6, SUJ2) ball bearing steel and carbon steels. The main test geometries are ball-on-flat/(disk) or block-on-ring apart 4-ball geometry. The tribological test conditions. This enabled "dynamic" testing, where during a test the "critical" solicitations were repeatedly and freely passed. T2 - New Horizons in Tribotesting CY - München, Germany DA - 05.07.2017 KW - Tribological test KW - Ball bearing steel KW - Carbon steel PY - 2017 AN - OPUS4-41151 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias T1 - 2Disk test rig for determining the tribological profile under slip-rolling N2 - The slip-rolling 2Disk tribometer from Optimol Instruments represented the technological evolution in tribotesting of the well-known AMSLER-type tribometer marketed in 1922. Both use two discs with the same outer diameter rolling against each other on their circumference. In the AMSLER, the lower disc dips into an oil reservoir, whereas in the 2Disk the oil is injected into the contact. The oil supply of the 2Disk is controlled by pump and temperature by a heat exchanger. T2 - New Horizons in Tribotesting CY - München, Germany DA - 05.07.2017 KW - 2Disk test KW - Tribometer KW - Tribotest PY - 2017 AN - OPUS4-41152 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Miccoli, Lorenzo T1 - In-plane behaviour of earthen materials: a numerical comparison between adobe masonry, rammed earth and cob N2 - The paper presents a comparison between different numerical modelling ap-proaches aiming to simulate the in-plain behaviour of three types of earthen materials, name-ly adobe masonry, rammed earth and cob. For this purpose, uniaxial and diagonal compression tests were carried out, which allowed determining important mechanical param-eters, such as compressive strength, Young’s modulus, Poisson’s ratio, shear strength and shear modulus. Furthermore, the tests allowed assessing the level of non-linear behaviour of the respective stress–strain relationships as well as the failure modes. The experimental results were then used for the calibration of numerical models (based on the finite element method) for simulating the non-linear behaviour of the earth materials under in-plane shear loading. Both macro- and micro-modelling approaches were considered for this purpose. The procedures adopted for model calibration established the reliability of various modelling strategies for the different loading conditions. The simplified approach based on macro-modelling shows a satisfactory accuracy and low computational costs. The results reproduc-ing the uniaxial compression are in good correspondence with the post-elastic behaviour ob-served in the experimental campaign. The micro-modelling approach adopted to reproduce the shear behaviour, even with higher computational cost, represents a suitable tool to pre-dict the adobe masonry and rammed earth collapse mechanisms T2 - 6th International Conference on Computational Methods in Structural Dynamics and Earthquake Engineering (COMPDYN 2017) CY - Rhodes Island, Greece DA - 15.06.2017 KW - Earthen Materials KW - Compression Behaviour KW - Shear Behaviour KW - Digital Image Correlation KW - Finite Element Method PY - 2017 AN - OPUS4-41280 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schlegel, Moritz-Caspar T1 - Nano-porous Materials - Introduction into Metal-organic Frameworks N2 - Metallic organic frameworks are the materials stirring great interest by their large variety of structure types and chemical composition as well as low density and very high surface area, which are desirable properties for gas storage such as for hydrogen, methane or carbon dioxide. Using different so called secondary building units offer an opportunity to form tunable structures with channels of various geometry and allow in this way to study the absorption of the molecular hydrogen, methane or carbon dioxid in the systematic way. T2 - Neutron Scattering Application to Hydrogen Storage Materials CY - Berlin, Germany DA - 07.08.2017 KW - MOFs KW - Hydrogen KW - Crystallography PY - 2017 AN - OPUS4-41285 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lange, Thorid T1 - Mehr-Proben-Kleb-Vorrichtung (MPKV) zur Validierung der Klebfestigkeit N2 - Mit der Verfügbarkeit der Mehr-Proben-Prüfung von bis zu 8 Klebverbunden mittels CAT-Technologie (CAT: centrifugal adhesion testing) wurde im Forschungsvorhaben OKTETT ein durchgehendes Mehr-Proben-Konzept zur Validierung der Klebfestigkeit angewendet. Dazu gehört ein universeller Probenteller (Abb.1) zur Mehr-Proben-Handhabung bei Vorbehandlung, Lagerung, Transport und Klebung. Für das Mehr-Proben-Kleben wurde die MSB-Technologie (MSB: multiple sample bonding) unter Verwendung einer instrumentierten hydraulischen Mehr-Proben-Kleb-vorrichtung entwickelt. Damit kann der Klebandruck für bis zu 8 Prüfkörper über einen Drucksensor definiert eingestellt und die gesamte Vorrichtung beim Kleben Temperaturen von bis zu 180°C ausgesetzt werden. T2 - 12. Thementage Grenz- und Oberflächentechnik (ThGOT) und das 5. Kolloquium Dünne Schichten in der Optik CY - Zeulenroda, Gemany DA - 14.03.2017 KW - Zentrifugentechnologie KW - Mehr-Proben-Kleben (MSB) KW - Mehr-Proben-Prüfen (CAT) KW - Haftfestigkeit KW - Verbundfestigkeit PY - 2017 AN - OPUS4-41291 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rosemann, Paul A1 - Müller, C. A1 - Kauss, N. A1 - Halle, T. T1 - Einfluss der Wärmebehandlung auf die Korrosionsbeständigkeit von Schneidwaren N2 - Härte und Korrosionsbeständigkeit sind die wichtigsten Qualitätsmerkmale von Schneidwaren. Diese werden nur durch eine optimal durchgeführte Wärmebehandlung des martensitischen nichtrostenden Stahls 1.4116 (X50CrMoV15) erreicht. In der industriellen Fertigung wird die Korrosionsbeständigkeit von Schneidwaren durch Wechseltauchversuche überprüft, die herstellerübergreifend eine große Schwankung der Korrosionsbeständigkeit belegen. In den letzten Jahren wurden neue elektrochemische Untersuchungsmethoden für die Werkstoffgruppe der martensitischen nichtrostenden Stähle entwickelt, welche die geringe Lochkorrosionsbeständigkeit von Schneidwaren auf das Phänomen der Chromverarmung zurückzuführen. Derzeit wird in der wissenschaftlichen und in der industriellen Gemeinschaft der Schritt des Anlassens als Hauptursache der Chromverarmung angesehen. Bei Schneidwaren sind die Anlasstemperaturen aber zu gering, um die auftretende Chromverarmung zu erklären. Aus diesem Grund wurden drei verschiedene Wärmebehandlungsparameter (Austenitisierungsdauer, Abkühlgeschwindigkeit und Anlasstemperatur) systematische untersucht, um deren Beitrag zur Chromverarmung darzustellen. Dazu wird die Untersuchungsmethode der elektrochemisch potentiodynamischen Reaktivierung (EPR) eingesetzt, die sehr sensibel auf Veränderungen im Gefüge reagiert und den Grad an Chromverarmung ermittelt. Außerdem wurde die KorroPad-Prüfung durchgeführt und kritische Lochkorrosionspotentiale ermittelt, um den Zusammenhang zwischen Chromverarmung und Lochkorrosionsbeständigkeit herzustellen. Die Ergebnisse aller Untersuchungen verdeutlichen wie eng das Prozessfenster ist, in dem Schneidwaren mit hoher Korrosionsbeständigkeit hergestellt werden können. T2 - 72. HärtereiKongress CY - Cologne, Germany DA - 26.10.2016 KW - Schneidwaren KW - Wärmebehandlung KW - nichtrostender Stahl KW - martensitisch KW - Lochkorrosion KW - EPR KW - KorroPad PY - 2017 DO - https://doi.org/10.3139/105.110317 SN - 1867-2493 VL - 72 IS - 2 SP - 87 EP - 98 PB - Carl Hanser CY - München AN - OPUS4-41241 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Miccoli, Lorenzo T1 - Strengthening of rammed earth structural elements. Mechanical behaviour under shear and cyclic loading N2 - An experimental investigation was carried out to study the in-plane shear behaviour of rammed earth structural elements strengthened with polyester fabric strips. The original idea for the retrofitting with polyester fabric strips was to introduce a vertical element for walls in order to take up horizontal loads resulting in a shear response of the building element. It has to be considered that vertical slits into the walls for fixing the strips are points of weakness and have to be mitigated by the adhesive. In this case a base coat mortar was employed. Strengthened elements were tested to exploit the strength potential of earthen materials and to solve its lack of tensile strength, significantly improving not only strength but also ductility. As part of the study results of a testing campaign of unstrengthened structural elements were considered. Strengthened elements were tested in diagonal compression/shear and cyclic shear-compression. A unique reinforcement orientation was used. The results of these tests are presented in this paper and include the load-displacement behaviours, crack patterns, failure modes. The results showed that the reinforcement was the most effective under cyclic shear-compression tests, with increase in load and displacement capacity observed. Under diagonal compression the reinforcement did not likely contribute significantly to the shear resistance, due to a lack of embedment length of the strips. T2 - 3rd International Conference on Protection of Historical Constructions (PROHITECH 2017) CY - Lissabon, Portugal DA - 12.07.2017 KW - Earthen Materials KW - Shear Behaviour KW - Strengthening PY - 2017 AN - OPUS4-41261 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Miccoli, Lorenzo A1 - Müller, U. A1 - Fontana, Patrick ED - Mazzolani, F. M. ED - Lamas, A. ED - Calado, L. ED - Proenca, J. M. ED - Faggiano, B. T1 - Strengthening of rammed earth structural elements. Mechanical behaviour under shear and cyclic loading N2 - An experimental investigation was carried out to study the in-plane shear behaviour of rammed earth structural elements strengthened with polyester fabric strips. The original idea for the retrofitting with polyester fabric strips was to introduce a vertical element for walls in order to take up horizontal loads resulting in a shear response of the building element. It has to be considered that vertical slits into the walls for fixing the strips are points of weakness and have to be mitigated by the adhesive. In this case a base coat mortar was employed. Strengthened elements were tested to exploit the strength potential of earthen materials and to solve its lack of tensile strength, significantly improving not only strength but also ductility. As part of the study results of a testing campaign of unstrengthened structural elements were considered. Strengthened elements were tested in diagonal compression/shear and cyclic shear-compression. A unique reinforcement orientation was used. The results of these tests are presented in this paper and include the load-displacement behaviours, crack patterns, failure modes. The results showed that the reinforcement was the most effective under cyclic shear-compression tests, with increase in load and displacement capacity observed. Under diagonal compression the reinforcement did not likely contribute significantly to the shear resistance, due to a lack of embedment length of the strips. T2 - 3rd International Conference on Protection of Historical Constructions (PROHITECH 2017) CY - Lisbon, Portugal DA - 12.07.2017 KW - Rammed earth KW - Diagonal compression tests KW - Shear-compression tests KW - Strengthening KW - Polyester fabric strips PY - 2017 SN - 978-989-8481-58-0 SP - 157 EP - 158 PB - IST-Press AN - OPUS4-41263 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meyer, Susann A1 - Schröter, Maria-Astrid A1 - Hahn, Marc Benjamin A1 - Solumon, Tihomir A1 - Strum, Heinz A1 - Kunte, Hans-Jörg T1 - Ectoine can enhance structural changes in DNA in vitro N2 - Strand breaks and conformational changes of DNA have consequences for the physiological role of DNA. The natural protecting molecule ectoine is beneficial to entire bacterial cells and biomolecules such as proteins by mitigating detrimental effects of environmental stresses. It was postulated that ectoine-like molecules bind to negatively charged spheres that mimic DNA surfaces. We investigated the effect of ectoine on DNA and whether ectoine is able to protect DNA from damages caused by ultraviolet radiation (UV-A). In order to determine different isoforms of DNA, agarose gel electrophoresis and atomic force microscopy experiments were carried out with plasmid pUC19 DNA. Our quantitative results revealed that a prolonged incubation of DNA with ectoine leads to an increase in transitions from supercoiled (undamaged) to open circular (single-strand break) conformation at pH 6.6. The effect is pH dependent and no significant changes were observed at physiological pH of 7.5. After UV-A irradiation in ectoine solution, changes in DNA conformation were even more pronounced and this effect was pH dependent. We hypothesize that ectoine is attracted to the negatively charge surface of DNA at lower pH and therefore fails to act as a stabilizing agent for DNA in our in vitro experiments. KW - Ectoine KW - DNA KW - UV radiation PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-413139 DO - https://doi.org/10.1038/s41598-017-07441-z VL - 7 IS - 1 SP - Article 7170, 1 EP - 10 AN - OPUS4-41313 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Miccoli, Lorenzo T1 - Seismic risk assessment of the Santa Maria a Vico bell tower. Ambient vibration measurements and numerical model tuning N2 - The paper investigates the dynamic characterisation along with the numerical model tuning and the seismic risk assessment of a monumental masonry tower in Italy namely the Santa Maria a Vico bell tower. Full-scale ambient vibration tests were performed under the impact of environmental loads. The technique of modal extraction in the frequency domain was applied. In-situ investigation survey was used in calibrating the refined 3D finite element model. The FEM tuning was carried out by varying the mechanical parameters and accounting for the restraint offered by the neighbouring buildings and the role of soil–structure interaction. The paper shows that the modal identification is a reliable technique that can be used in-situ for assessing the dynamic behaviour of monumental buildings. The tuned FEM model of the tower was usefully employed to determine the theoretical fundamental frequencies, which accurately fit the experiment data. Finally, the seismic performance of the bell tower was assessed using a non-linear static procedure based on the multi-modal pushover analysis and the capacity spectrum method. The results confirm that seismic events of moderate intensity can produce heavy damage to the masonry tower presented in this study. T2 - 3rd International Conference on Protection of Historical Constructions (PROHITECH 2017) CY - Lisbon, Portugal DA - 12.07.2017 KW - Masonry tower KW - Ambient vibration tests KW - Dynamic characterisation KW - Seismic assessment PY - 2017 AN - OPUS4-41276 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ferraioli, M. A1 - Miccoli, Lorenzo A1 - Abruzzese, D. ED - Mazzolani, F. M. ED - Lamas, A. ED - Calado, L. ED - Proenca, J. M. ED - Faggiano, B. T1 - Seismic risk assessment of the Santa Maria a Vico bell tower. Ambient vibration measurements and numerical model tuning N2 - The paper investigates the dynamic characterisation along with the numerical model tuning and the seismic risk assessment of a monumental masonry tower in Italy namely the Santa Maria a Vico bell tower. Full-scale ambient vibration tests were performed under the impact of environmental loads. The technique of modal extraction in the frequency domain was applied. In-situ investigation survey was used in calibrating the refined 3D finite element model. The FEM tuning was carried out by varying the mechanical parameters and accounting for the restraint offered by the neighbouring buildings and the role of soil–structure interaction. The paper shows that the modal identification is a reliable technique that can be used in-situ for assessing the dynamic behaviour of monumental buildings. The tuned FEM model of the tower was usefully employed to determine the theoretical fundamental frequencies, which accurately fit the experiment data. Finally, the seismic performance of the bell tower was assessed using a non-linear static procedure based on the multi-modal pushover analysis and the capacity spectrum method. The results confirm that seismic events of moderate intensity can produce heavy damage to the masonry tower presented in this study. T2 - 3rd International Conference on Protection of Historical Constructions (PROHITECH 2017) CY - Lisbon, Portugal DA - 12.07.2017 KW - Masonry tower KW - Ambient vibration tests KW - Dynamic characterisation KW - Seismic assessment PY - 2017 SN - 978-989-8481-58-0 SP - 159 EP - 160 PB - IST-Press AN - OPUS4-41279 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maierhofer, Christiane T1 - Evaluation of different techniques of active thermography for quantification of artificial and natural defects in fiber reinforced composites N2 - For assuring the safety and reliability of components and constructions in energy applications made of fiber reinforced polymers (e. g. blades of wind turbines and tidal power plants, engine chassis, flexible oil and gas pipelines) innovative non-destructive testing methods are required. Within the EMRP project VITCEA complementary methods (shearography, microwave, ultrasonics and thermography) are further developed and validated. Together with partners from the industry, test specimens were constructed and selected on-site containing different artificial and natural defect artefacts. As base materials, carbon and glass fibers in different orientations and layering embedded in different matrix materials (epoxy, polyamide) were considered. In this contribution, the validation of different techniques of active thermography like flash, step heating and lock-in thermography to these testing problems is presented. Experimental data are compared to analytical and numerical models. Among others shows that although flash and lock-in thermography have the same detectability of flat bottom holes in the phase images, the detectability of delaminations is different. In another example, it is demonstrated that for GFRP, the transmissivity of the material has to be considered for the quantitative data analysis. T2 - 19th International Conference on Photoacoustic and Photothermal Phenomena - ICPPP 2017 CY - Bilbao, Spain DA - 16.07.2017 KW - CFRP KW - GFRP KW - Active thermography KW - Flash excitation KW - Lock-in excitation PY - 2017 AN - OPUS4-41103 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oesch, Tyler T1 - X-Ray Computed Tomography as a Tool for Calibration and Validation of Numerical Simulations N2 - This presentation includes the results of a number of case studies of concrete properties using computed tomography (CT) in combination with various in-situ testing techniques, including those of mechanical loading, water transport, and fire. The results of these case studies demonstrate the potential of CT as an approach for obtaining unique, quantitative data about the structure of materials. This data can serve as the basis for calibrating and validating a new generation of numerical models that have a stronger foundation in micromechanical theory. This will contribute to the development of more accurate and versatile simulation approaches for concrete and other building materials. T2 - International Workshop: Micromechanics of Rocks and Concrete CY - Berlin, Germany DA - 21.07.2017 KW - Computed tomography (CT) KW - In-situ testing KW - Case studies PY - 2017 AN - OPUS4-41104 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dieck, S. T1 - Reversed austenite for enhancing ductility of martensitic stainless steel N2 - The quenching and partitioning (Q+P) heat treatment enables a higher deformability of high strength martensitic steels. Therefore, it is necessary to have some metastable austenite in the microstructure, which transforms in martensite during plastic deformation (TRIP-effect). This condition is guaranteed by the quenching and the additional partitioning treatment. Due to local carbon diffusion retained austenite is stabilized and a partial reversion of austenite from martensite occurs. The Q+P heat treatment was investigated for the martensitic stainless steel 1.4034 (X46Cr13) concerning the influence of partitioning time. In line with these efforts metallographic, XRD- and EBSD-measurements were performed to characterize the microstructural evolution. The mechanical experiments included mechanical testing with different strain rates. The reversion of austenite by the partitioning treatment could be detected with EBSD- and XRD-measurements. Further-more the results of the mechanical testing showed improved values of strength and de-formability because of the Q+P heat treatment. T2 - International Conference on Martensitic Transformations CY - Chicago, Illinois, USA DA - 09.07.2017 KW - Heat treatment KW - Corrosion resistance KW - Martensite KW - Stainless steel KW - Quenching and partitioning PY - 2017 AN - OPUS4-41143 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bonse, Jörn T1 - Scattering on scattering N2 - Ultrafast experiments can reveal the spatiotemporal dynamics of nanostructure formation via scattering in background-free optical dark-field microscopy. KW - Ultrafast microscopy KW - Scattering KW - Darkfield microscopy KW - Laser ablation PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-411596 DO - https://doi.org/10.1038/lsa.2017.88 SN - 2047-7538 VL - 6 SP - e17088, 1 EP - 2 PB - Springer Nature AN - OPUS4-41159 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Orrin-Seemann, Daniel T1 - Application of a modified GTN-model to predict large deformation failure of pressure vessels N2 - The purpose of this research is to predict failure of a largely deformed pressure vessel. The employed Gurson-Tvergaard-Needleman (GTN) model enables a failure prediction through its in-built damage evolution law. A critical damage threshold defines the limit state of the evolution. Here, crack initiation is seen as the limit. Unfortunately, the GTN model does not capture void volume growth under shear stress and shows thermodynamic inconsistencies under pressure. To overcome these drawbacks and to make the model applicable to a wide range of complex stress states, a user-defined subroutine of the GTN model with an extension of its damage evolution law has been developed. The routine also accounts for large deformation which is advantageous for ductile vessel materials. The wall of a pressurised vessel is subjected to multi-axial stress states. Features, such as anges and valves, lead to even more complex stress states. The subroutine is used to determine the burst pressure and the location of failure. This research compares the results of the conventional and the modified GTN model with results of experimentally conducted burst tests. The conclusion of this research is that there is a clear improvement in failure prediction by using the modified GTN model. T2 - Fifth International Conference on Computational Modeling of Fracture and Failure of Materials and Structures CY - Nantes, France DA - 14.06.2017 KW - Multi KW - GTN model KW - Shear softening KW - Large deformation KW - Failure KW - Pressure vessel KW - Axial stress PY - 2017 AN - OPUS4-41117 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Spaltmann, Dirk T1 - Reibungsminderung in Wälzkontakten durch Werkstoff- und/oder Schmierstoffkonzepte N2 - Reibungsminderungspotentiale von überrollbeständigen Dünnschichten auf Standardsubstraten und von beschichteten und unbeschichteten alternativen Stählen sowie durch Schmierstoffadditive werden in ein Erstbefüllungsöl bei 120°C und Pressung bis zu P0mean= 2,5 GPa aufgezeigt. T2 - 7. VDI-Fachtagung CY - Würzburg, Germany DA - 27.06.2017 KW - Reibung KW - Schmierstoffe KW - wälzen PY - 2017 AN - OPUS4-41126 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wäsche, Rolf T1 - Wear of alpha-Alumina in hot steam up to 300°C N2 - Selfmated alpha-alumina sliding couples habe been investigated under oscillating sliding at 100 N load in different humidity conditions in air as well as in hot steam up to temperatures of 300°C and ambient pressures up to 4 bar. T2 - 7th International Conference on Mechanics and Materials in Design CY - Albufeira, Portugal DA - 11.06.2017 KW - Alpha-alumina KW - Wear KW - Temperature KW - Abrasion PY - 2017 AN - OPUS4-41127 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wäsche, Rolf A1 - Ehrke, Roman A1 - Woydt, Mathias T1 - Wear of alpha-alumina in hot steam up to 300°C N2 - Selfmated alpha-alumina sliding couples have been investigated under oscillating sliding at 100 N load in different humidity conditions in air as in hot steam up to temperatures of 300°C and ambient pressures up to 4 bar. T2 - 7th International Conference on Mechanics and Materials in Design CY - Albufeira, Portugal DA - 11.06.2017 KW - Apha-alumina KW - Wear KW - Steam KW - Temperature KW - Abrasion PY - 2017 SN - 978-989-98832-6-0 SP - 265 EP - 266 PB - LusoImpress S.A. CY - Avintes, Portugal AN - OPUS4-41128 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kropidlowski, K. A1 - Uhlmann, E. A1 - Woydt, Mathias T1 - Außen-Längs-Runddrehen mit Niobcarbid-Schneidstoff N2 - Als Alternative zu Wolframcarbid wird zurzeit Niobcarbid beim Drehen unter extremen Bedingungen untersucht, vorerst ohne Beschichtungen und ohne Kühlschmierstoffe. Aufgrund seiner besonderen Eigenschaften zeigt Niobcarbid als Schneidstoff ein großes Potenzial. KW - Niobcarbid KW - Drehen KW - Schneidstoff PY - 2017 IS - 7-8 SP - 58 EP - 61 PB - Carl Hanser CY - München AN - OPUS4-41129 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias T1 - Generation of defined tribofilms and their stability under slip-rolling in a 2Disk test machine N2 - Tribofilms formed from additives in lubricants represent a key mechanism for preventing wear, but are difficult to investigate due to the complexity of the composition of lubricants, their tiny thickness and amorphous nature. T2 - Symposium on Tribometry and Tribochemistry CY - Boston, MA, USA DA - 28.06.2017 KW - 2Disk test machine KW - Additives KW - Tribofilms PY - 2017 AN - OPUS4-41130 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schumacher, David T1 - Defect recognition in CFRP components using various NDT methods within a smart manufacturing process N2 - The manufacturing process of carbon fiber reinforced polymer (CFRP) components is playing a more and more significant role when looking at the increasing amount of CFRPs used in industries today. The monitoring of the manufacturing process and hence the reliability of the manufactured products, is one of the major challenges we need to face in the near future. Common defects which arise during manufacturing are e.g. porosity and voids which may lead to delaminations during operation and under load. To find those defects in an early stage of the manufacturing process is of huge importance for the safety and reliability of the finished products, as well as of significant impact from an economical point of view. In this study we present various NDT methods which are applied to similar CFRP laminate samples in order to detect and characterize defective volume. Besides ultrasound, thermography and eddy current, different x-ray methods like radiography, laminography and computed tomography are used to investigate the samples. These methods are compared with the intention to evaluate their capability to reliably detect and characterize defective volume. Beyond the detection of flaws, we also investigate possibilities to combine various NDT methods within a smart manufacturing process in which the decision which method to apply is made by the process itself. Is it possible to design an in-line or at-line testing process which can recognize defects reliably and reduce testing time and costs? This study aims to show up opportunities of designing a smart NDT process synchronized to the production based on the ideas of smart production (Industry 4.0). A set of defective CFRP laminate samples and different NDT methods were used to demonstrate how effective defects are recognized and how communication between interconnected NDT sensors and the manufacturing process could be organized. T2 - 44th Annual Review of Progress in Quantitative Nondestructive Evaluation (QNDE) CY - Provo, UT, USA DA - 17.07.2017 KW - Radiography KW - Computed tomography KW - Carbon fiber reinforced polymers KW - Non-destructive testing KW - Serial sectionning KW - Smart NDT PY - 2017 AN - OPUS4-41185 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Volkmar T1 - Neue Regelungen zu Gasen im Globally Harmonized System (GHS) N2 - In der Präsentation werden die aktuellen Änderungen im Globally Harmonized System (GHS) zur Klassifizierung der Gase bezüglich ihrer physikalisch-chemischen Gefahren gezeigt. Die Anbindung an europäisches und nationales Recht wird erläutert. Bei den Gasen und Gasgemischen wird insbesondere auf die neuen Klassifizierungsverfahren für pyrophore Eigenschaften und auf die neue Unterteilung der entzündbaren Gase eingegangen. T2 - 24. Jahrestreffen BAM/DIN/IGV CY - Berlin, Germany DA - 15.02.2017 KW - Globally harmonized system (GHS) KW - Gase KW - Klassifizierung KW - Pyrophore Eigenschaften KW - Entzündbarkeit KW - Gasgemische PY - 2017 AN - OPUS4-40992 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fontana, Patrick A1 - Qvaeschning, D. A1 - Hoppe, Johannes ED - de Schutter, G. ED - de Belie, N. ED - Janssens, A. ED - van den Bossche, N. T1 - Durability of UHPC for facade elements with self-cleaning surfaces N2 - This paper presents the development of ultra-high performance concrete (UHPC) for façade elements with self-cleaning properties. For creating self-cleaning surfaces two different approaches are proposed. One approach is based on the photocatalytic activation of the external UHPC shell by incorporation of TiO2 particles. The second approach consists of the modification of the UHPC surface by micro structuring in combination with the application of hydrophobic agents to create durable super hydrophobicity. In the framework of the H-HOUSE Project funded by the European Commission the experimental investigations were performed with UHPC based on Dyckerhoff Nanodur® technology. The special properties of this material enable the precise reproduction of any micro structure without flaws. The current results obtained from laboratory and outdoor weathering tests are promising and demonstrate the feasibility of the approaches. T2 - XIV DBMC - 14th International Conference on Durability of Building Materials and Components CY - Ghent, Belgium DA - 29.05.2017 KW - Building materials KW - Ultra-high performance concrete KW - Water repellence KW - Photocatalysis KW - Waethering KW - Durability PY - 2017 SN - 978-2-35158-159-9 VL - PRO 107 SP - 209 EP - 210 PB - RILEM Publications S.A.R.L. AN - OPUS4-40997 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sie, M. A1 - Susca, Tiziana A1 - Portal, Natalie Williams A1 - During, O. A1 - Fontana, Patrick A1 - Sjöström, C. ED - de Schutter, G. ED - de Belie, N. ED - Janssens, A. ED - van den Bossche, N. T1 - Influence of life span prediction on building component's LCA performance N2 - The life span of a building product is a key Parameter when it comes to Life Cycle Assessment (LCA) performance. Nevertheless, many uncertainties affect this parameter due to a lack of long-term performance data. The sensitivity of the LCA outcomes to this parameter has been studied within the framework of the FP7 project H-House (Healthier Life with Eco-innovative Components for Housing Constructions) funded by the European Commission. The paper Features two comparative studies conducted within the scope of this project: one for new construction and another for renovation. An innovative precast sandwich panel made of Textile Reinforced Concrete (TRC) and Foamed Concrete (FC), used for external walls in new construction, is compared with a steel reinforced concrete (SRC) wall of the same thermal resistance. For renovation, a novel halfsandwich panel made of Ultra-High-Performance-Concrete (UHPC) and Autoclaved Aerated Concrete (AAC) is compared with cladding having the same thermal performance. The Evaluation was conducted using a multi-criteria basis according to the LCA methodology (ISO 14040- 44). In each case, an identical life span for both scenarios leads to the fact that H-House components have a better environmental performance. The ISO 15686 and ist relevant parts have been considered for the estimation of the service life span. The sensitivity analysis shows the link between the impact savings of the innovative walls and the life span of the walls and their components. In particular, it was found that since both scenarios need to fulfil the same service during an identical reference period, and since some maintenance and replacement of materials are necessary over time for standard Solutions compared to the innovative ones, the chosen life span of the components plays a role of utmost importance. The sensitivity analysis discloses the effect of the assumptions on these aspects. T2 - XIV DBMC - 14th International Conference on Durability of Building Materials and Components CY - Ghent, Belgium DA - 29.05.2017 KW - LCA KW - Life span KW - TRC KW - UHPC KW - ISO 15686 PY - 2017 SN - 978-2-35158-159-9 VL - PRO 107 SP - 371 EP - 372 PB - RILEM Publications S.A.R.L. AN - OPUS4-40999 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wagner, M. R. A1 - Schlichting, S. A1 - Müßener, J. A1 - Hille, P. A1 - Teubert, J. A1 - Schörmann, J. A1 - Rosenauer, A. A1 - Eickhoff, M. A1 - Hoffmann, A. A1 - Callsen, G. A1 - Hönig, Gerald T1 - Suppression of the quantum confined Stark effect in polar III-nitride heterostructures N2 - One of the most significant limitations for the quantum efficiency of group III-nitride based light emitters is the spatial electron-hole separation due to the quantum-confined Stark effect (QCSE). To overcome this problem, Hönig et al. [1] proposed a novel concept, the Internal-Field-Guarded-Active-Region Design (IFGARD), which suppresses the QCSE for wurtzite crystals in the [0001] direction. Here, we show how encapsulating the active region by additional guard layers results in a strong reduction of the built-in electric field in c-plane wurtzite nanostructures. Even more importantly, we demonstrate the first experimental evidence for the successful realization of an IFGARD structure based on GaN/AlN heterostructures embedded in GaN nanowires. By means of power-dependent and time-resolved µ-photoluminescence (µ-PL) we experimentally proof the validity of the unconventional IFGARD structure. We managed to tune the emission of 4-nm-thick GaN nano-discs up to 3.32 eV at low excitation powers, which is just 150 meV below the bulk GaN bandgap. Our results demonstrate an almost complete elimination of the QCSE in comparison to conventional structures which show approximately 1 eV red-shifted emission. The suppression of the QCSE results in a significant increase of the radiative exciton decay rates by orders of magnitude and demonstrates the potential of IFGARD structures for future light sources based on polar heterostructures. [1] Hönig et al., Phys. Rev. Applied 7, 024004 (2017) T2 - International Conference on Nitride Semiconductors 12 of the European Materials Research Society CY - Strasbourg, France DA - 24.07.2017 KW - Nanophotonics KW - Piezoelectricity KW - Quantum confined stark effect KW - Semiconductor nanostructures KW - Spontaneous polarization PY - 2017 AN - OPUS4-41194 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Miccoli, Lorenzo T1 - In-plane behaviour of earthen materials: a numerical comparison between adobe masonry, rammed earth and cob N2 - The paper presents a comparison between different numerical modelling approaches aiming to simulate the in-plain behaviour of three types of earthen materials, namely adobe masonry, rammed earth and cob. For this purpose, uniaxial and diagonal compression tests were carried out, which allowed determining important mechanical parameters, such as compressive strength, Young’s modulus, Poisson’s ratio, shear strength and shear modulus. Furthermore, the tests allowed assessing the level of non-linear behaviour of the respective stress strain relationships as well as the failure modes. The experimental results were then used for the calibration of numerical models (based on the finite element method) for simulating the non-linear behaviour of the earth materials under in-plane shear loading. Both macro- and micro-modelling approaches were considered for this purpose. The procedures adopted for model calibration established the reliability of various modelling strategies for the different loading conditions. The simplified Approach based on macromodelling shows a satisfactory accuracy and low computational costs. The results reproducing the uniaxial compression are in good correspondence with the post-elastic behaviour observed in the experimental campaign. The micro-modelling approach adopted to reproduce the shear behaviour, even with higher computational cost, represents a suitable tool to predict the adobe masonry and rammed earth collapse mechanisms. T2 - COMPDYN 2017 - 6th ECCOMAS Thematic Conference on Computational Methods in Structural Dynamics and Earthquake Engineering CY - Rhodes Island, Greece DA - 15.06.2017 KW - Earthen materials KW - Compression behaviour KW - Shear behaviour KW - Digital image correlation KW - Finite element method PY - 2017 AN - OPUS4-41002 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Woydt, Mathias T1 - VGP 2013 - Propelling marine lubricants N2 - This letter to the Editor directs attention to EN 16807-2016:12, Liquid Petroleum products - Bio lubricants - Criteria and requirements of bio lubricants and bio-based lubricants. KW - Bio lubricants KW - Liquid petroleum products KW - EN 16807-2016:12 PY - 2017 SN - 1545-858X VL - 73 IS - 7 SP - 7 PB - Society of Tribologists and Lubrication Engineers CY - Park Ridge, IL AN - OPUS4-41342 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe T1 - ALD-Haftvermittler zur Erhöhung der Haft- bzw. Klebfestigkeit N2 - Zur Erhöhung der Haft- und Klebfestigkeit von Niedrigenergie-Polymeren wie PTFE, PP und PE werden plasmabasierte Aktivierungen (Realisierung von dangling bonds) und Modifizierungen (Realisierung von functional groups) verwendet. Die Effizienz dieser Modifizierungen liegt für technisch raue Oberflächen bei ca. 10%, d. h. nur jedes zehnte C-Atom wird aktiviert oder modifi-ziert, weil sowohl LP- (Low Pressure) als auch AP- (Atmospheric Pressure) Plasmen nicht topo-graphietreu wirksam werden. Zudem ist die Lebensdauer der Aktivierung bzw. Modifizierung oft sehr kurz, liegt im Bereich von wenigen Minuten bis zu mehreren Stunden, d.h. zeitnahe Beschich-tung oder Verklebung in Prozessfolge sind unabdingbar. Im Projekt „HARFE - Haftung, Reproduzierbarkeit, Festigkeit“ soll untersucht werden, in wie weit diese Defizite mittels Atomlagenabscheidung (ALD: Atomic Layer Deposition) vorbeschichteten Polymeren minimiert werden können. ALD-Prozesse sind zum einen topographietreu, zum anderen sowohl ohne als auch mit Plasmaunterstützung realisierbar. T2 - 12. Thementage Grenz- und Oberflächentechnik (ThGOT) und das 5. Kolloquium Dünne Schichten in der Optik CY - Zeulenroda, Gemany DA - 14.03.2017 KW - ALD-Prozess KW - ALD Haftvermittler KW - Haftfestigkeit KW - Klebefestigkeit KW - Verbundfestigkeit KW - Zentrifugentechologie KW - Mehrprobenprüfung PY - 2017 AN - OPUS4-41352 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schreier, Andy T1 - POF-based Distributed Brillouin Sensing N2 - In this presentation the need of distributed Brillouin sensors in POF is underlined. The usage of FBGs for measurment improvements was presented. In-situ structual health monitoring applications were shown and a possible experimental setup was presented. T2 - Presentation at Fraunhofer Institute for Telecommunications, Heinrich Hertz Institute CY - Goslar, Germany DA - 15.08.2017 KW - Brillouin KW - Distributed sensing KW - Polymer optical fibre PY - 2017 AN - OPUS4-41386 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Grohmann, Maria A1 - Müller, Sabine A1 - Niederleithinger, Ernst A1 - Sieber, S. T1 - Reverse time migration: introducing a new imaging technique for ultrasonic measurements in civil engineering N2 - Ultrasonic echo testing is widely used in non-destructive testing in civil engineering to investigate concrete structures, to measure thickness, and to locate and characterise built-in components or inhomogeneities. Currently, synthetic aperture focusing techniques are mostly used for imaging. These algorithms are highly developed but have some limitations. For example, it is not possible to image the lower boundary of built-in components like tendon ducts or vertical reflectors. We adopted reverse time migration for non-destructive testing in civil engineering in order to improve the imaging of complicated structures in concrete. By using the entire wavefield, including waves reflected more than once, there are fewer limitations compared to synthetic aperture focusing technique algorithms. As a drawback, the required computation is significantly higher than that for the techniques currently used. Simulations for polyamide and concrete structures showed the potential for non-destructive testing. The simulations were followed by experiments at a polyamide specimen. Here, having acquired almost noise-free measurement data to test the algorithm, we were able to determine the shape and size of boreholes with sufficient accuracy. After these successful tests, we performed experiments at a reinforced concrete foundation slab. We obtained information from the data by reverse time migration, which was not accessible by traditional imaging. The imaging of the location and structure of the lower boundary of the concrete foundation slab was improved. Furthermore, vertical reflectors inside the slab were imaged clearly, and more flaws were found. It has been shown that reverse time migration is a step forward in ultrasonic testing in civil engineering. KW - Ultrasonic echo technique KW - Reverse time migration PY - 2017 DO - https://doi.org/10.3997/1873-0604.2017006 SN - 1569-4445 SN - 1873-0604 VL - 15 IS - 3 SP - 242 EP - 258 PB - Wiley AN - OPUS4-41921 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertin, Annabelle T1 - Upper critical solution temperature (UCST)- type thermoresponsive polymers from acrylamide-based monomers N2 - UCST-type thermoresponsive polymers that phase separate from solution upon cooling present a tremendous potential not only in aqueous media where they can be used in drug delivery, diagnostic and microfluidic applications, but also in water/alcohol mixtures, where they can be used for instance in sensing systems for alcohol-soluble drugs. However, only a few thermoresponsive polymers have been reported that present an UCST in a relevant temperature range and “green” solvents such as water or ethanol. In this context, acrylamide-based monomers can be very useful building blocks for designing novel UCST-type polymers because of their hydrophilic nature (with the right side chain) and propensity to form hydrogen bonds. We want to present our latest results on the copolymer poly(acrylamide-co-acrylonitrile) (P(AAm-co-AN)) that present a UCST in water as well as on two homopolymers based on an acrylamide derivative of 2,6-diaminopyridine, namely poly(N-(6-aminopyridin-2-yl)acrylamide) (PNAPAAm) and poly(N-(6-acetamidopyridin-2-yl)acrylamide) (PNAcAPAAm) that show UCST-type thermoresponsiveness in water/alcohol mixtures. Our focus for P(AAm-co-AN)) is its aggregation behaviour above and below its phase transition temperature as the size of thermoresponsive polymeric systems is of prime importance for biomedical applications (as size dependent processes take place in the body) and is linked to the optical properties of a material that matter in materials science. In the case of PNAPAAm and PNAcAPAAm, we focused on the co-solvency/co-non solvency effect on the phase transition temperature in water/alcohol mixture. Indeed, polymers with UCST behavior below 60°C in water/alcohol mixtures are extremely promising for the preparation of “smart” materials for sensing. T2 - 31st Conference of the European Colloid and Interface Society (ECIS 2017) CY - Madrid, Spain DA - 03.09.2017 KW - Thermoresponsive polymers KW - UCST polymers KW - Acrylamide based polymers PY - 2017 AN - OPUS4-41902 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertin, Annabelle T1 - Controlled self-assembly of Janus dendrimers via microfluidics N2 - Vesicles self-assembled in water from natural and synthetic phospholipids (liposomes), amphiphilic block copolymers (polymersomes), and more recently amphiphilic Janus dendrimers (dendrimersomes) as hollow soft structures in the nano size regime have attracted increasing interest as they can mimic primitive and contemporary biological membranes, and can be configured into biomimetic nanocapsules with application in nanomedicine such as gene, proteins and drug carriers or theranostics. Compared to other amphiphilic structures, the molecular structure of Janus dendrimers can be precisely controlled: by using the vast range of tools from organic chemistry their size, architecture, density, generation as well as the number of end groups of the individual dendrons can be modified as desired. Unfortunately, the controlled production of the supramolecular aggregates made thereof is still a challenging task. Conventional batch-based techniques such as the solvent injection method or the film hydration method typically go along with a lack of control over mixing and thus over size, morphology and size distribution. The micromixer technology is a promising method for the controlled preparation of supramolecular assemblies as it allows control of mixing at microscale level. In addition, such microfluidic systems benefit from a high mixing efficiency, a low mixing time as well as from a reproducible and continuous synthesis. Herein, we report on the microfluidic-controlled self-assembly of Janus dendrimers as dendrimersomes and the impact of the mixing parameters on the self-assembly process. T2 - 6th Annual workshop on biomaterials and their interactions with biological and model membranes 2017 CY - Altafulla, Spain DA - 07.09.2017 KW - Janus dendrimers KW - Dendrimersomes KW - Microfluidic PY - 2017 AN - OPUS4-41903 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Investigations on the degree of damage of polyethylene grades of heating oil storage tanks after a service life in excess of 25 years N2 - Plastic storage tanks for heating oil have been on the market since the early 1970s in Germany, mainly made from polyethylene grades. Tank manufacturers and experts examining the tanks recommend the replacement of the tanks to ensure the safety after a period of 30 years. The tank manufacturer is legally obliged to specify the service life of the tanks. Polyethylene is subject to ageing by alteration of the properties during its life cycle. A distinction is made between internal and external ageing processes. The internal ageing, such as the breakdown of internal stresses, post-crystallization, phase sepa-ration of multicomponent systems and plasticizer migration is attributed to thermodynamically instable conditions of the plastic material. The external ageing in form of stress cracking, fatigue cracking, thermooxidative degradation or swelling is based on physical or chemical effects of the environment of the polyethylene grade. The degree of ageing and the nature of the degradation process mainly depend on the chemical degradation of the polyethylene, the wall thickness of the tank and the environmental conditions. There are no results available on the long-term behaviour of the polyethylene grades used as materials for heating oil storage tanks, especially after a service life of more than 25 years. The aim of this investigation was the determination of the factual degree of damage in comparison to the uncontaminated polyethylene grades. Data on the melt flow rate (MFR) and density of the used polyethylene grades are available because the BAM was the competent authority for the approval of the plastic heating oil storage tanks until the end of the 1980s. The technical service of specialist companies for fuel tank disposal supplied tank sections from the bottom, the shell and the roof of 8 segregated heating oil storage tanks. Some of the tanks had been in service for more than 30 years. Two polyethylene grades mainly were used as materials for these tanks over this time. The determination of the MFR according to EN ISO 1133 and the FTIR spectroscopy followed standard test methods. The highest average percentage increase in the MFR was determined as 31- 43 % for the bottom section of the tanks, for both the inner shell and the outer shell. The lowest increase in MFR was measured for the top of the tank, with 6 - 12 % for the inner shell and 0 - 8 % for the outer shell. The tank shell sections had an average percentage increase in MFR of 10 - 33 % for the inner shell and of 14 - 40 % for the outer shell. The oxidative damage of the polyethylene grades was highest in the bottom area due to the permanent contact with the heating oil and degradation products. The microtome cuttings were analyzed with image-guided infrared microscopy in the transmission mode and confirmed the results obtained with the MFR measurements. In summary it can be concluded that the oxidative damage of the polyethylene grades after long-term contact with heating oil is relative low. T2 - EUROCORR 2017 CY - Prag, Czech Republic DA - 03.09.2017 KW - Polyethylene KW - Heating oil tanks KW - Service life KW - Degree of degradation PY - 2017 AN - OPUS4-41907 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erdmann, Maren T1 - Effect of surface degradation on high-density polyethylene for initial attachment of bacillus and pseudomonas N2 - High-density polyethylene (PE-HD) is a widely applied plastic for fuel storage tank applications. But such tanks, filled with diesel or biodiesel, provide excellent environmental conditions for growth of a broad spectrum of fungi and various bacteria1. This can result in fuel contamination, engine plugging or possible (bio-) degradation2. Our research focusses on the initial attachment phase of Bacillus sp. and Pseudomonas aeruginosa isolated from a „dieselpest“2 on two distinctly PE-HD materials, typical for fuel storage tank applications, pre-damaged thermally and by UV-irradiation. T2 - PDDG CY - Taormina, Sicily, Italy DA - 04.09.2017 KW - PE-HD KW - UV-irradiation KW - Initial attachment KW - Bacteria PY - 2017 AN - OPUS4-41908 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erdmann, Maren T1 - Long-term storage of high-density polyethylene in biodiesel and diesel fuels N2 - Sustainable energy and clean engine fuels receive more and more attention. Petrodiesel could be substituted by biofuels such as biodiesel produced from renewable resources. Biodiesel is derived by transesterification of oils with alcohols for example vegetable oils, animal fats or food waste. Its chemical composition of unsaturated fatty methyl acids causes biodiesels susceptibility to oxidation. Especially, the polymer-biodiesel performance under long-term conditions has been considered only in few researches. Our study addresses a long-term storage scenario of a polymeric fuel tank containing biodiesel or diesel. T2 - PDDG CY - Taormina, Sicily, Italy DA - 04.09.2017 KW - PE-HD KW - Degradation KW - Biodiesel KW - Diesel PY - 2017 AN - OPUS4-41909 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lehmann, Jens A1 - Leonhard, H. T1 - Unsichtbares sichtbar machen - Oberflächenschnelltest auf Korrosionsgefahr N2 - Eine Passivschicht schützt die Oberfläche nichtrostender Stähle vor Materialauflösung. Sie darf nicht unvollständig oder beschädigt sein. Sonst drohen Schadensfälle durch Korrosion an Rohrsystemen und Behältern. TÜV SÜD Chemie Service zeigt ein von der Bundesanstalt für Materialforschung und -prüfung (BAM) entwickeltes Verfahren zur Überprüfung der Passivschicht. Der Test nimmt nur 15 Minuten in Anspruch. KW - Nichtrostender Stahl KW - Korrosionsschnelltest KW - KorroPad KW - Passivschicht PY - 2017 SN - 1436-2597 VL - 20 IS - 9 SP - 53 EP - 54 PB - Wiley-VCH Verlag GmbH & Co. KGaG CY - Weinheim AN - OPUS4-41911 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schreier, Andy A1 - Jeschke, T. A1 - Petermann, K. A1 - Wosniok, Aleksander A1 - Krebber, Katerina T1 - Analytical model for mode-based insertion loss in ball-lensed coupling of graded-index silica and polymer fibres N2 - Analytical model for ball-lensed couplers to calculate the insertion loss for each optical mode. The basis for the calculation are commercial perfluorinated polymer optical (PFGI-POFs) and silica based fibres (SOFs). The modal power distribution for given misalignments are presented as well as the reflection-based losses at all optical interfaces. Additionally, the ball-lensed interconnection between PFGI-POF and SOF was theoretically demonstrated. T2 - POF 2017: 26th International Conference on Plastic Optical Fibres CY - Aveiro, Portugal DA - 13.09.2017 KW - Polymer optical fibre KW - Optical connector PY - 2017 VL - 2017 SP - 1 EP - 4 AN - OPUS4-41979 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Oertzen, Alexander T1 - Was soll und kann die Marktüberwachung bei Explosivstoffen und Pyrotechnik nach aktueller Rechtslage leisten N2 - Bei der Betrachtung der Rechtmäßigkeit von Explosivstoffen und pyrotechnischen Gegenständen mit CE-Zeichen auf dem Gemeinschaftsmarkt der EU wird oft der Baumusterprüfung und der "Baumusterprüfberscheinigung" große Aufmerksamkeit geschenkt. Bei pyrotechnischen Gegenständen kommt hier noch die Registriernummer als überprüfbares Merkmal hinzu. In der Phase der Baumusterprüfung werden die anwendungstechnischen Eigenschaften und Anforderungen der harmonisierten Normen geprüft, wofür eine der prüfenden benannten Stellen der EU die Verantwortung hat. Für die sichere Funktion und Leistung von Explosivstoffen und pyrotechnischen Gegenständen ist jedoch die in der, oder im Anschluss an die, Fertigung stattfindende Qualitätssicherung (QS) mindestens ebenso wichtig. Ohne Einhaltung eines der Qualitätssicherungsmodule findet keine rechtmäßige Abgabe auf den Gemeinschaftsmarkt statt. Unkorrekte Anwendung der QS führt i. d. R. auch zu Fehlern an den Produkten mit mehr oder weniger auffälligen Problemen. In der Vergangenheit konnte die Marktüberwachung aus dem Anzeigeverfahren für die erstmalige Verwendung von Explosivstoffen und pyrotechnischen Gegenständen und den dabei geführten Listen Anhaltspunkte bzgl. der Rechtmäßigkeit gewinnen und ggf. bei der BAM weiterführende Informationen abfragen. Mit dem Wegfall der Anzeigepflicht nach § 6 der 1. SprengV und dem Wegfall dieser Informationsquelle muss sich die Überprüfung von Explosivstoffen und pyrotechnischen Gegenständen auf dem Markt und in Lagern auf die begleitenden QS nach einem der Module der jeweiligen Richtline konzentrieren. In dem Beitrag werden Kennzeichnungsmerkmale und Möglichkeiten der Überprüfung der QS an Explosivstoffen und pyrotechnischen Gegenständen aufgezeigt. Teilnehmer der Marktüberwachung und anderer Aufsicht führenden Stellen sollen sensibilisiert werden und mit Informationen ausgestattet werden, die ihnen ein Handeln auf diesem Gebiet ermöglichen. T2 - Erfahrungsaustausch „Explosivstoff-Industrie“ der BG-RCI CY - Königswinter, Germany DA - 07.09.2017 KW - Explosivstoffe KW - Baumusterprüfung KW - Qualitätssicherung KW - Marktüberwachung PY - 2017 AN - OPUS4-41980 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schreier, Andy T1 - Analytical model for mode-based insertion loss in ball-lensed coupling of graded-index silica and polymer fibres N2 - Analytical model for ball-lensed couplers to calculate the insertion loss for each optical mode. The basis for the calculation are commercial perfluorinated polymer optical (PFGI-POFs) and silica based fibres (SOFs). The modal power distribution for given misalignments are presented as well as the reflection-based losses at all optical interfaces. Additionally, the ball-lensed interconnection between PFGI-POF and SOF was theoretically demonstrated. T2 - POF 2017: 26th International Conference on Plastic Optical Fibres CY - Aveiro, Portugal DA - 13.09.2017 KW - Polymer optical fibre KW - Optical connector PY - 2017 AN - OPUS4-41974 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Huismann, Sven T1 - Materialverhalten von hochfestem Beton unter thermomechanischer Beanspruchung N2 - Das Materialverhalten von hochfestem Beton unter thermomechanischer Beanspruchung unterscheidet sich wesentlich von dem des normalfesten Betons. Dies bedeutet, dass bestehende Annahmen sowie Berechnungsverfahren mit zugehörigen Materialparametern, die von einem normalfesten Beton ausgehen, nicht ohne weiteres auf den hochfesten Beton übertragen werden können. Im Rahmen dieser Arbeit wurde daher exemplarisch für einen hochfesten Beton das Verhalten unter thermomechanischer Beanspruchung untersucht. Dabei wurden die Einflüsse verschiedener Randbedingungen bei der Prüfung sowie der Einfluss von Polypropylenfasern (PP-Fasern) im Beton auf die thermomechanischen Materialeigenschaften charakterisiert und ein wesentlicher Beitrag zur Klärung der Ursachen geleistet. Weiterhin wurde mit Hilfe der gewonnenen Kennwertfunktionen ein Materialmodell entwickelt und damit das Trag- und Verformungsverhalten von Stahlbetonstützen aus hoch-festem Beton unter Brandbeanspruchung rechnerisch beschrieben. Anhand eines Bauteilversuchs wurde das Berechnungsverfahren validiert. Die Bearbeitung erfolgte in drei Teilen. In dem ersten Teil dieser Arbeit wurde ein thermomechanischer Prüfstand entwickelt, in dem die Ermittlung der thermomechanischen Materialkennwertfunktionen exemplarisch für einen hochfesten Beton erfolgte. Ein wesentlicher Untersuchungsgegenstand war der Einfluss der Belastungsgeschichte während der Erwärmung auf die Spannungs-Dehnungs-Linien. Dabei wurde eine Reduzierung des temperaturbedingten Abfalls der Festigkeit und des E-Moduls mit zunehmender Belastung und Temperatur festgestellt. Mit zerstörungsfreien und zerstörenden Prüfverfahren konnte gezeigt werden, dass die Belastung während der Erwärmung eine Orientierung der Risse bewirkt und dadurch der Abfall in der Festigkeit und dem E-Modul verringert wird. Der Einfluss hoher lokaler Temperaturgradienten auf die thermomechanischen Kennwertfunktionen wurde ebenfalls untersucht. Zwar entstehen infolge thermomechanischer Spannungen zusätzliche Risse im Betongefüge, diese wirken sich jedoch nicht wesentlich auf die thermomechanischen Kennwertfunktionen aus. Weiterhin wurde der Einfluss von PP-Fasern auf das Verformungsverhalten des Betons bei instationärer Temperaturbeanspruchung untersucht. Mit Hilfe thermogravimetrischer Versuche konnte gezeigt werden, dass die PP-Fasern durch ihre Wirkung im Beton den Feuchtetransport je nach Aufheizrate zwischen 180 °C und 250 °C beschleunigen. Dies führt zum Schwinden des Zementsteins, das der thermischen Dehnung entgegenwirkt und in der Verformungskurve als Stagnation wahrgenommen wird. Ohne PP-Fasern findet der Feuchtetransport wesentlich langsamer statt und eine Stagnation in der Verformungskurve bleibt aus. Bei Temperaturen oberhalb von 300 °C sind die thermischen Dehnungen des Betons mit PP-Fasern geringer und die mechanischen Dehnungen höher als ohne PP-Fasern. In dem zweiten Teil dieser Arbeit wurden Stahlbetonstützen aus dem gleichen Beton, für den die thermomechanischen Kennwertfunktionen ermittelt wurden, unter Brandbeanspruchung geprüft. Nach der Beanspruchung erfolgte zusätzlich die Charakterisierung der Rissbildung mittels 3D-Röntgen-Computertomographie. In dem dritten Teil dieser Arbeit wurde auf der Grundlage der Ergebnisse des ersten Teils ein Materialmodell in Anlehnung an den Eurocode 2 entwickelt. Mit diesem konnte das Trag- und Verformungsverhalten der Stahlbetonstützen aus hochfestem Beton im Brandfall hinreichend genau abgebildet werden. Im Rahmen der Validierung zeigte sich, dass die charakteristischen Kenngrößen des Modells (E-Modul und Festigkeit) zwingend aus den instationären Kriechversuchen abgeleitet werden müssen. Sofern die Festigkeit nur aus den stationären Versuchen abgeleitet wird, wird das Tragverhalten deutlich überschätzt. KW - Hochfester Beton KW - Temperatur KW - Thermomechanik KW - Instationäres Temperaturkriechen KW - Schallemissionsanalyse KW - Ultraschall KW - Polypropylen-Fasern KW - Brand KW - Numerische Simulation KW - Stützen PY - 2010 SN - 0171-7197 IS - 590 SP - 1 EP - 135 PB - Beuth CY - Berlin AN - OPUS4-23005 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gründer, Klaus-Peter T1 - Bewegungs- und Verformungsanalyse unter Fallbeanspruchungen N2 - Diese Untersuchung enthält die Qualifizierung eines Laservibrometers, die Kinematik in Fallbeanspruchung und das Messverfahren, den Prüfstand und Proben. T2 - Tag der offenen Tür der BAM im Rahmen der Initiative "Deutschland, Land der Ideen" CY - Horstwalde, Germany DA - 09.09.2009 PY - 2009 AN - OPUS4-20191 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hünert, Daniela T1 - Carburization and Oxidation of Power Plant Steels under Oxyfuel-Conditions N2 - Modern CO2-reduced power plants with Oxyfuel-Combustion operate with gas compositions of high CO2 partial pressure and steam (Boiler, Recycling). The corrosion process occurring under such service conditions is different from that under current conditions with air combustion. The effect of temperature, pressure, chromium content on the corrosion reaction of typical power plant steels in CO2 -H2O and CO-H2O-O2 was investigated. T2 - 3rd World Materials Research Institute Forum & Energy Symposium (WMRIF) CY - Gaithersburg, MD, USA DA - 21.06.2009 PY - 2009 AN - OPUS4-22625 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dörfel, Ilona T1 - Vanadium and chromium containing precipitates in heat resistant steel T92 T2 - "Current Developments in TEM" (JEOL user meeting) CY - Freiberg, Germany DA - 10.03.2011 PY - 2011 AN - OPUS4-22678 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Antoni, S. A1 - Clemens, J. A1 - Kunath, K. A1 - Rabe, J. A1 - Simon, K. A1 - Uhlig, S. A1 - Wehrstedt, Klaus-Dieter T1 - Evaluation of the 3rd round robin on solid oxidizer test (UN O.1) with calcium peroxide, sodium nitrate, sodium perborate monohydrate N2 - The classification of solid oxidizers according to the regulations on the transport of dangerous goods (based on the UN Recommendations/Model Regulations and accepted by all international organisations for the transport of dangerous goods as ADR, IMO, IATA) and in future also according to the GHS (Globally Harmonized System of Classification and Labelling of Chemicals) is performed on the basis of the results of the UN test O.1 (UN test O.1 ―Test for oxidizing solids‖ described in chapter 34.4.1 in the Recommendations on the Transport of Dangerous Goods – Manual of Tests and Criteria, see [1]). This test was introduced into the UN Manual of Tests and Criteria in 1995 as a replacement for a similar test from 1986. Even if the UN O.1 test as described in the current 5th revised edition of UN Manual of Tests and Criteria gives some improvements compared to the old test, which had had many deficiencies, there are still some problems left with this test in terms of e.g. repeatability or reproducibility of test results, how to handle compacted or multilayer formulations like tablets, toxicity and partly significantly varying particle size distribution within defined fractions of 150 μm to 300 μm of the reference oxidizer potassium bromate (KBrO3). For this reason the IGUS EOS working group installed an ad-hoc working group in 2002 assigned with the task to propose solutions for the existing problems. The appropriateness of such proposed solutions has to be proved by the method of interlaboratory (round robin) tests before they are presented for the adoption to the UN Committee of Experts on the TDG and on the GHS with a proposal of a completely revised test procedure. KW - Round robin KW - Solid oxidizer test KW - United Nations KW - IGUS KW - EOS KW - Calcium peroxide KW - Sodium nitrate KW - Sodium perborate monohydrate PY - 2011 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-232246 SN - 978-3-9813853-7-3 IS - Final Report, 2009 - 2011 SP - 1 EP - 192 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-23224 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Günther, Alexander T1 - Bi-spektrale Messung der Reflexionseigenschaften von fluoreszierenden Materialien N2 - Beim bispektralen Verfahrensprinzip (auch 2-Monochromatoren-Methode genannt) zur Charakterisierung fluoreszierender Reflexionsproben wird das Probenmaterial monochromatisch bestrahlt und für jede dieser anregenden Wellenlängen das emittierte Spektrum monochromatisch gemessen. Dies hat gegenüber einer polychromatischen Anregung (z. B. Normlichtart D65) den Vorteil, dass spektrale Materialfunktionen (Gesamt-, Reflexions- und Lumineszenz-Strahldichtefaktoren sowie das Lumineszenz-Anregungsspektrum) und diverse Farbmaßzahlen (Sicherheits- und Kontrastfarben; Referenzmaterial) für beliebige Anregungsspektren (Normlichtarten) bestimmt werden können. T2 - Licht 2010 (Gemeinschaftstagung der deutschen, niederländischen, schweizerischen und österreichischen lichttechnischen Verbände) CY - Vienna, Austria DA - 17.10.2010 PY - 2010 AN - OPUS4-22050 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schulz, Eckhard A1 - Schulte, K. T1 - Fachausschuss "Gefüge und Eigenschaften von Polymerwerkstoffen" N2 - Die in zunehmenden Maße Mitte der 80er Jahre einsetzende Substitution von metallischen Materialien z. B. durch hochleistungsfähige polymere Werkstoffe und Verbundwerkstoffe wurde u. a. von der DGM zum Anlass genommen, ihre zukünftigen Aufgaben neu zu definieren und gleichzeitig mit der Gründung des Fachausschusses "Gefüge und Eigenschaften von Polymerwerkstoffen" dieser neuen Entwicklung in der Materialkunde auf dem Gebiet der Kunststoffe und ihrer Anwendungen Rechnung zu tragen. KW - Aufgaben KW - Ziele PY - 2004 DO - https://doi.org/10.1515/ijmr-2004-0141 SN - 0044-3093 VL - 95 IS - 9 (85 Jahre DGM) SP - 742 EP - 743 PB - Hanser CY - München AN - OPUS4-5988 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kalinka, Gerhard T1 - Bestimmung der Interface-Festigkeit in carbonfaserverstärkten Werkstoffen T2 - Verbundwerkstoffe und Werkstoffverbunde CY - Kassel, Germany DA - 06.04.2005 PY - 2005 AN - OPUS4-6085 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pfender, Max T1 - Prüfmaschinen und Geräte aus der Sicht der Stoffprüfung N2 - Eine auf den Werkstoff und seine Umwelteinflüsse bezogene Festigkeitsforschung muß auf Vorgänge im elastischen und im überelastischen Beanspruchungsbereich in gleicher Weise bezogen sein. Merkformeln für mechanische Untersuchungen, Parameterwahl und mögliche Zusammenhänge erleichtern die jeweilige Problemstellung, die Kombination entsprechender Untersuchungsverfahren und die Auswahl oder die Entwicklung geeigneter Prüf-, Registrier- und Auswertgeräte. Beispiele aus der mechanischen Werkstoffprüfung lassen Vorstellungen ableiten über die Vielfalt und die unterschiedlichen Leistungen solcher Untersuchungseinrichtungen. Vor allem interessieren dabei die Beziehungen zwischen der Formänderung und dem Formänderungswiderstand von Proben aus Stoffen und Gemengen und von Konstruktionen bei ein- und mehrachsiger, elastischer und überelastischer, bei zügiger, ruhender, schwingender und stoßförmiger Beanspruchung bis zum Versagen durch unzulässig große Gestaltänderungen, durch Erschöpfen des Formänderungsvermögens, durch Zerrütten der Werkstoffestigkeit oder durch spröden Bruch. Daraus folgt, daß umfangreiche Stoff- und Materialdaten als Grundlage für die zuverlässige und erfolgreiche Prüfung von Werkstoffen und daraus meist im Verbund hergestellten Konstruktionen verfügbar sein sollten. Dafür wiederum ist erforderlich die Beschreibung der Werkstoffe selbst, der für ihr Festigkeitsverhalten typischen Beanspruchungen von zusätzlich einwirkenden Variablen und von Parametern einschließlich der Besonderheiten langer Einwirkungsdauer. Mit dem Denken in solchen Zusammenhängen können grundsätzliche Folgerungen für die Beurteilung und für die Entwicklung von Prüfmaschinen und Geräten gewonnen werden. T2 - RILEM-Kolloquium "Die Entwicklung der Prüfmaschinen für die mechanische Werkstoffprüfung im Bauwesen" CY - Stuttgart, Germany DA - 25.03.1968 PY - 1968 IS - Thema 4 SP - 1 EP - 19 PB - RILEM, International Union of Testing and Research Laboratories for Materials and Structures CY - Paris AN - OPUS4-10622 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Rudolphi, Reinald A1 - Müller, Renate T1 - Programme INSTATCP for the 3D-computation under transient boundary conditions using Delphi and Windows N2 - The PC computer programme written in Borland Pascal for Borland Delphi under Windows 98/NT performs the transient analysis of three-dimensional structures subjected to surface heat flux, convective and radiative heat transfer, internal heat generation and temperature boundary conditions. The non-linearity may be due to either temperature dependent material properties or non-linear boundary conditions. The program is applicable to structures comprised of one or more materials. It uses a Network of cubic or prismatic volume elements, finite-volume method and a very efficient predictor-corrector differential equation System solver for stiff Problems to facilitate consideration of non-linearity, Radiation heat transfer between triangular/square Areas, latent heat in the calculation of temperature in materials such as freezing of water into ice or humid concrete and convection heat transfer in flow through tubes and ducts. Colour graphics are represented in VGA on screen or can be printed using PostScript/PCL on colour/laser Printer or into a file. By worked examples the application area of the PC computer program INSTATCP is demonstrated. KW - calculation KW - temperatures KW - transient KW - 3D KW - PC KW - programme PY - 2003 SP - 1 EP - 43 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-2603 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reinsch, Stefan T1 - Phasentransformationen von anorganisch modifizierten Alumo-Xerogelen T2 - Jahrestagung der Gesellschaft für Thermische Analyse e.V. (GEFTA 2003) CY - Augsburg, Germany DA - 15.09.2003 PY - 2003 AN - OPUS4-4746 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Urs T1 - Lime mortar for the conservation of the Timur Shah Mausoleum T2 - Standort H23/R012, BAM CY - Berlin, Germany DA - 02.05.2006 PY - 2006 AN - OPUS4-12486 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rübner, Katrin T1 - Untersuchungen zur Nutzung eines kieselsäurehaltigen Filterschlamms als Zusatzstoff für Mörtel und Beton N2 - Der Filterschlamm (FS) fällt als Reststoff bei der Abwasserbehandlung des Chemiewerkes an. Er liegt als feinteiliges Granulat vor und enthält als Hauptbestandteil amorphe Kieselsäure. Damit eröffnet sich die Möglichkeit, ihn wie einen mineralischen Zusatzstoff bei der Beton- und Mörtelherstellung zu verwenden. Als Betonzusatzstoff werden fein aufgeteilte Zusätze zum Beton bezeichnet, die durch chemische und/oder physikalische Wirkung die Betoneigenschaften beeinflussen, und die als Stoffraumkomponente zu berücksichtigen sind. T2 - XII. Workshop der Porotec GmbH über die Charakterisierung von feinteiligen und porösen Festkörpern CY - Bad Soden, Germany DA - 16.11.2004 PY - 2004 AN - OPUS4-11433 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Herzberg, Wilhelm T1 - Lieferung minderwertiger Normalpapiere PY - 1905 VL - 23 IS - 6 SP - 285 EP - 289 PB - Springer CY - Berlin AN - OPUS4-13364 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nolze, Gert T1 - Characterization of the fcc/bcc orientation relationship by EBSD using pole figures and variants N2 - The orientation relationship (OR) between fcc and bcc lattices are described by crystallographic fundamentals using the example of Kurdjumov-Sachs (K-S) and Nishiyama-Wassermann (N-W). Complete pole figures containing all variants will be used to distinguish even between slightly different ORs. EBSD on iron meteorites and duplex steel has been used to analyse a large number of crystal orientations with regard to a high statistical significance and a high probability to capture all variants in a single measurement. It is shown that the use of fixed OR models like K-S, N-W, Bain, Pitsch, or Greninger-Troiano does not satisfacturally reflect the observed experimental pole distributions. It is not convenient to use high-indexed lattice planes and directions to describe the small deviations from the given models. The Euler subspace representation offers a readily comprehensible tool to get an idea about the characteristic of the experimentally detected OR. KW - EBSD KW - Duplex steel KW - Iron meteorite KW - Pole figure KW - Orientation relationship PY - 2004 DO - https://doi.org/10.1515/ijmr-2004-0142 SN - 0044-3093 VL - 95 IS - 9 (85 Jahre DGM) SP - 744 EP - 755 PB - Hanser CY - München AN - OPUS4-13972 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Habel, Wolfgang T1 - Langzeitmonitoring der Ederstaumauer N2 - Die Fixierung der Stahlanker im Felsfundament zur Stabilisierung der Schwergewichtsmauer werden mit integrierten faseroptischen Dehnungssensoren überwacht. In die Glasfaser sind Reflektoren eingebaut; zwei Reflektoren bilden jeweils eine Messstrecke, die Auskunft über die Fixierung geben. Am Ankerkopf wird der Zustand der Messstrecken abgefragt. T2 - Expertenforum Strukturmonitoring auf der Sensor+Test-Messe CY - Nuremberg, Germany DA - 08.06.2011 PY - 2011 AN - OPUS4-24047 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Habel, Wolfgang T1 - Monitoring von Hochspannungskabel-Muffen und -Endverschlüssen N2 - - Zunehmender Energiebedarf erfordert höhere Übertragungskapazitäten - Dezentrale ökologische Energiegewinnung, z. B. Offshore, erfordert Übertragung großer Energiemengen in die Ballungszentren (Nord-Süd-Trassen) - Hohe Auslastung der Netze erfordert Beherrschbarkeit der im Fehlerfall auftretenden Risiken für Menschen, Umwelt und energietechnische Anlagen - Etwa 90 % der Anlagenausfälle sind verursacht durch Teilentladungen (TE) in Endverschlüssen und Muffen mit modernen polymeren Isoliersystemen - Etablierte elektrische Verfahren erlauben nur externe Schadensdetektion. T2 - Expertenforum Strukturmonitoring auf der Sensor+Test-Messe CY - Nuremberg, Germany DA - 08.06.2011 PY - 2011 AN - OPUS4-24054 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishra, Kirti Bhushan A1 - Wehrstedt, Klaus-Dieter T1 - An efficient and clean fuel for high temperature process industries N2 - The use of energetic materials as a main fuel in high temperature process industries are not known to the scientific community as such. This paper highlights some of the features and advantages of using organic peroxides especially di-tert-butyl peroxide (DTBP) in high temperature process industries. The feasibility of using DTBP as a main or supporting fuel in process industries have also been justified with the help of Computational Fluid Dynamics (CFD) simulations. For peroxides requirement of less fuel and air for the same amount of heat flux has been shown. The resulted emission from the combustion of DTBP is also discussed. T2 - 11th Conference on Energy for a Clean Environment CY - Lisbon, Portugal DA - 2011-07-05 KW - Energetic materials KW - Process industries KW - Organic peroxide KW - Di-tert-butylperoxide (DTBP) KW - CFD simulation KW - Emission PY - 2011 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-247071 SP - 1 EP - 10 AN - OPUS4-24707 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Antoni, S. A1 - Kunath, K. A1 - Lüth, Peter A1 - Simon, K. A1 - Uhlig, S. T1 - Evaluation of the interlaboratory test on the method UN O.2 / EC A.21 'Test for oxidizing liquids' 2009 - 2010 N2 - For the classification of chemicals, special standardized test procedures have been developed and are used world-wide. Safe handling and use of these chemicals depend on the correct classification which therefore must be based on the precise and correct execution of the tests and their evaluation. In this context interlaboratory tests (round robin tests, interlaboratory comparisons / intercomparisons) are a crucial element of a laboratory's quality system. Participation in interlaboratory tests is explicitly recommended by the standard ISO/IEC 17025. The present document reports on the results of the interlaboratory test 2009/2010 on the test methods UN O.2 “Test for oxidizing liquids” [1] / EC A.21 “Oxidizing Properties (Liquids)” [2] which was organized by the Center for Quality Assurance for Testing of Dangerous Goods and Hazardous Substances. The test methods UN O.2 and EC A.21 are applied to characterize the oxidizing properties of liquid chemical substances or mixtures. To differentiate between chemicals with hazardous / dangerous oxidizing properties and chemicals which are not classified as hazardous / dangerous, the substance’s oxidizing properties are compared to those of a standard reference substance. Since the methods (UN O.2 / EC A.21) were developed and came into force in the early nineties a systematic review concerning the practical application of the test method has not been carried out. KW - Oxidiser KW - Oxidierend KW - Gefahrgut KW - Dangerous goods KW - UN O.2 KW - Prüfmethode KW - Test method PY - 2011 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-250904 SN - 978-3-9814634-0-8 SP - 1 EP - 95 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin ET - Final report AN - OPUS4-25090 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Antoni, S. A1 - Kunath, K. A1 - Lüth, Peter A1 - Schlage, R. A1 - Simon, K. A1 - Uhlig, S. A1 - Wildner, W. A1 - Zimmermann, C. T1 - Evaluation of the interlaboratory test on the method UN test O.1 'Test for oxidizing solids' with sodium perborate monohydrate 2005 / 06 N2 - The classification of solid oxidizers according to the GHS (Globally Harmonized System of Classifica-tion and Labelling of Chemicals) and according to regulations on the transport of dangerous goods (based on the UN Recommendations/Model Regulations and implemented in all carrier domains as transport by road, railway, sea, air) is performed on the basis of the results of the UN test O.1 (―Test for oxidizing solids‖ described in chapter 34.4.1 in the Recommendations on the Transport of Danger-ous Goods, Manual of Tests and Criteria, Fifth revised edition, United Nations, New York and Geneva, 2009). This test was introduced into the UN Test Manual in 1995 as a replacement for a similar test from 1986. Even though the O.1 test is much better than the previous one there are still many prob-lems with this test. For this reason the IGUS-EOS working group (international group of experts on the explosion risks of unstable substances – working group: energetic and oxidizing substances) installed an ad-hoc working group in 2002 assigned with the task of proposing solutions for the existing prob-lems. The adequacy of such proposals has to be proven preferably by interlaboratory comparison (interlaboratory test) before they are presented to the UN Sub Committee for adoption into the UN Test Manual. The present report is the evaluation of an interlaboratory test which was designed by the Ad-hoc working group in order to find out whether the current method of comparing combustion times of test mixtures with those of reference mixtures is suitable in principle and whether some approaches for improvement of the method can be identified. KW - Oxidiser KW - Oxidierend KW - Gefahrgut KW - Dangerous goods KW - UN O.1 KW - Prüfmethode KW - Test method PY - 2010 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-250919 UR - http://www.bam.de/de/service/publikationen/publikationen_medien/un_test_for_oxidizing_solids_final_report_on_interlab_test.pdf SN - 978-3-9814281-2-4 SP - 1 EP - 65 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin ET - Final report AN - OPUS4-25091 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Daum, Werner T1 - Sensitive pultrudierte Tragwerke N2 - - Innovative Konstruktionskonzepte für den Leichtbau verwenden neue Material-Kombinationen - Erweiterte Anwendung der Sensortechnik bei der Entwicklung neuer Materialen - Integration von Sensoren in die Struktur, um synergetische Effekte effizienter auszunutzen und Eigenschaften zu steuern T2 - 2. TSB-TransferTreff "Materialeffizienz und Gestaltung" CY - Berlin, Germany DA - 11.06.2012 PY - 2012 AN - OPUS4-26464 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wehrstedt, A. A1 - Ullner, Christian T1 - Erfolgreicher Abschluss der Normungsarbeit "Instrumentierte Eindringprüfung" - ISO 14577 ist veröffentlicht N2 - Im Oktober 2002 fand die Normungsarbeit zur „Instrumentierten Eindringprüfung“ mit der Veröffentlichung von ISO 14577 mit den drei Teilen: - Teil 1: Prüfverfahren - Teil 2: Prüfung und Kalibrierung der Prüfmaschinen - Teil 3: Kalibrierung von Referenzproben ihren erfolgreichen Abschluss. KW - Härteprüfung KW - Eindringtechnik KW - Mechanische Eigenschaften KW - Schichtprüfung KW - Prüfmaschine PY - 2002 SN - 0011-4952 VL - 81 IS - 10 SP - 684 EP - 689 PB - Beuth-Vertrieb CY - Berlin AN - OPUS4-1739 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Keller, Christian T1 - Beitrag zur numerischen Beanspruchungsanalyse an dünnwandigen Stahlblechcontainern im Fallversuch - Schädigungsmechanische Materialmodellierung duktiler Werkstoffe unter Berücksichtigung der Dehnratenabhängigkeit der plastischen Instabilität N2 - Gegenstand der vorliegenden Arbeit ist die Bereitstellung expliziter numerischer Simulationen von Fallversuchen mit dünnwandigen Stahlblechcontainern, die als Endlagerbehälter für radioaktive Abfälle mit vernachlässigbarer Wärmeentwicklung, d. h. schwach- und mittelradioaktive Abfälle, für die Verbringung in das Endlager Konrad vorgesehen sind. Die Betrachtung von potentiellen Absturzszenarien ist ein grundlegender und zentraler Bestandteil der Sicherheitsnachweise zur Auslegung der verschiedenen endlagergängigen Behälter- und Containertypen gegen mechanische Störfallbelastungen. Für dünnwandige Stahlblechcontainer existierten bislang keine sicherheitstechnischen Untersuchungen, die auf numerischen Bewertungsmethoden basieren und eine Bewertung der vorhandenen Sicherheitsreserven hinsichtlich der mechanischen Integrität ermöglichen. Daraus resultierte die Motivation, ein verifiziertes Finite-Elemente-Modell eines repräsentativen Referenzcontainers zu entwickeln, das das dynamische Verformungs- sowie duktile Schädigungs- und Versagensverhalten in numerischen Simulationen von dynamischen Lastfällen physikalisch mit der erforderlichen Güte beschreibt. Duktile Schädigungs- und Versagensvorgänge metallischer Werkstoffe gehen grundsätzlich mit großen plastischen Dehnungen einher und führen somit unweigerlich zu der Notwendigkeit der Diskussion von plastischer Instabilität und damit verknüpften Lokalisierungseffekten, die einen wesentlichen Einfluss auf die Entwicklung des lokalen Beanspruchungszustands haben. Für die schädigungsmechanische Materialmodellierung folgt hieraus das grundsätzliche Erfordernis der korrekten Berücksichtigung des Instabilitätsbeginns, der in der Regel dehnratenunabhängig angenommen wird. Für dynamische Randbedingungen ist der werkstoffspezifische Einfluss der Dehnrate auf das Einsetzen der Lokalisierung jedoch nicht uneingeschränkt vernachlässigbar, so dass im Rahmen dieser Arbeit ein theoretischer Ansatz ausgearbeitet wird, der die plastische Instabilität dehnratenabhängiger Werkstoffe anhand des zeit- und ortsabhängigen Dehnungsgradienten im einachsigen Zugversuch diskutiert. Darüber hinaus ist für eine hinreichend genaue Materialmodellierung neben der korrekten Prognose des Instabilitätsbeginns auch die korrekte Beschreibung des Verformungsverhaltens jenseits der Gleichmaßdehnung notwendig. Zu diesem Zweck wird in dieser Arbeit eine konstitutive Beziehung entwickelt, die sowohl unter Berücksichtigung der plastischen Instabilität als auch unter der Beachtung von ver- sowie entfestigenden Einflussfaktoren der dynamischen Plastizität formuliert werden kann. Insgesamt wird eine praxistaugliche Bewertungsmethode der mechanischen Integrität dünnwandiger Stahlblechcontainer unter Störfallbedingungen auf Basis expliziter dynamischer Simulationen erarbeitet, die die komplexen duktilen Schädigungs- und Versagensmechanismen dehnratenabhängiger Werkstoffe berücksichtigt. Mit der zur Simulation von Fallversuchen entwickelten numerischen Modellbildung und den zur Verifizierung entsprechend mit Testcontainern im Originalmaßstab durchgeführten Fallversuchen wird nachgewiesen, dass anhand des Finite-Elemente-Modells eines repräsentativen Referenzcontainers zum einen eine quantitativ belegte Bestimmung ungünstiger Fallorientierungen hinsichtlich maximaler Verformungen und zum anderen eine realistische Abbildung des duktilen Versagensverhaltens ermöglicht wird. Damit können tatsächlich vorhandene Sicherheitsreserven bei potentiell zu unterstellenden Behälterabstürzen quantitativ aufgezeigt und zukünftig eine verbesserte sicherheitstechnische Beurteilung von Stahlblechcontainern im Fallversuch bereitgestellt werden. Damit leistet die vorliegende Arbeit einen wichtigen Beitrag für die Bewertung von Sicherheitsnachweisen von Endlagerbehältern für radioaktive Abfälle und trägt dazu bei, den langfristigen Schutz von Mensch und Umwelt vor Schäden durch radioaktive Stoffe zu gewährleisten. N2 - The subject of the present work is the provision of explicit numerical simulations of drop tests with thin-walled sheet steel containers, which are intended as repository containers for radioactive waste with negligible heat generation, i.e. low and intermediate level waste, for shipment to the Konrad repository. The consideration of potential crash scenarios is a fundamental and central component of the safety analyses for the design of the various types of casks and containers suitable for final disposal against mechanical accident loads. For thin-walled sheet steel containers, no safety investigations based on numerical assessment methods existed so far that would allow an evaluation of the existing safety reserves with regard to mechanical integrity. This resulted in the motivation to develop a verified finite element model of a representative reference container that physically describes the dynamic deformation and ductile damage and failure behaviour in numerical simulations of dynamic load cases with the required quality. Ductile damage and failure processes of metallic materials are fundamentally accompanied by large plastic strains and thus inevitably lead to the need to discuss plastic instability and associated localisation effects, which have a significant influence on the development of the local stress state. For damage-mechanical material modelling this results in the fundamental requirement of correctly considering the onset of instability, which is usually assumed to be strain-rate independent. For dynamic boundary conditions, however, the material-specific influence of the strain rate on the onset of localisation cannot be neglected without restriction, so that a theoretical approach is elaborated within the scope of this work that discusses the plastic instability of strain-rate-dependent materials on the basis of the time- and location-dependent strain gradient in the uniaxial tensile test. Furthermore, for a sufficiently accurate material modelling, besides the correct prediction of the onset of instability, the correct description of the deformation behaviour in the postcritical region, i.e., beyond the uniform strain, is necessary. For this purpose, a constitutive relationship is developed in this work, which can be formulated both under consideration of the plastic instability as well as under consideration of hardening as well as softening influencing factors of the dynamic plasticity. Overall, a practical assessment method of the mechanical integrity of thin-walled sheet steel containers under accident conditions is developed based on explicit dynamic simulations, which takes into account the complex ductile damage and failure mechanisms of strain rate-dependent materials. With the numerical modelling developed for the simulation of drop tests and the drop tests carried out accordingly with full-scale test containers for verification, it is demonstrated that, on the basis of the finite element model of a representative reference container, on the one hand a quantitatively proven determination of unfavourable drop orientations with regard to maximum deformations and, on the other hand, a realistic representation of the ductile failure behaviour is made possible. This allows it to quantitatively demonstrate actually existing safety reserves in case of potential container crashes and to provide an improved safety assessment of sheet steel containers in drop tests in the future. This work thus makes an important contribution to the evaluation of safety verifications of final storage containers for radioactive waste and helps to ensure the long-term protection of humans and the environment from damage caused by radioactive substances. KW - FEM KW - Dynamische Plastizität KW - Plastische Instabilität KW - Duktile Schädigung KW - Endlager Konrad PY - 2024 DO - https://doi.org/10.14279/depositonce-21874 SP - 1 EP - 188 PB - DepositOnce CY - Berlin AN - OPUS4-61581 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Elahi, Seyed Ahmad A1 - Mehri Sofiani, F. A1 - Chaudhuri, Somsubhro A1 - Balbin, J.A. A1 - Larossa, N.O. A1 - De Waele, Wim T1 - A numerical study on fatigue strength degradation due to pitting corrosion of S355 structural steel in a marine environment N2 - This study investigates the influence of pitting corrosion on the fatigue strength of S355 steel, commonly used in offshore wind support structures. A short crack microstructural model is employed to estimate the degraded fatigue strength, effectively capturing the physics of the problem with minimal input parameters. Material characterization tests provide the key mechanical properties of S355 steel. A parametric analysis is used to examine the effects of pit shape, size, and aspect ratio. A generic relationship is identified between degraded fatigue strength and pit size for various pit aspect ratios. A sensitivity analysis reveals that the pit aspect ratio significantly influences fatigue strength, with sharper pits leading to greater reductions. The threshold stress intensity factor has a moderate effect, while in-air fatigue strength and grain size have minimal impacts. A case study is performed to evaluate the fatigue strength degradation of S355 steel exposed to the North Sea environment. Findings indicate that the most severe degradation occurs in the initial years of exposure, with the degradation rate declining over time. The results align well with experimental data, offering a robust framework for assessing structural integrity in a marine environment. KW - Fatigue strength KW - Corrosion fatigue KW - Pitting corrosion KW - Short crack KW - Micromechanical model KW - S355 structural steel PY - 2025 DO - https://doi.org/10.1016/j.engfailanal.2025.109669 SN - 1873-1961 VL - 177 SP - 1 EP - 21 PB - Elsevier Ltd. AN - OPUS4-63062 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lüders, C. A1 - Kalinka, Gerhard A1 - Li, Wei A1 - Sinapius, M. A1 - Wille, T. T1 - Experimental and numerical multiscale approach to thermally cycled FRP N2 - Due to the different thermal expansion of the constituent materials, cyclic thermal loading of FRP induces alternating stresses in the material at two scales: at the micro scale (level of fibre–matrix-interaction) and at the macro scale (level of the multidirectional laminate). Especially the micro scale effect is not comprehensively investigated yet. Additionally, computational investigations mostly neglect this effect due to the homogenous modelling of the composite material. As this effect is assumed to significantly contribute to the fatigue of FRP at thermal loads, the present paper suggests an experimental and numerical multiscale approach including Experiments at the different involved material scales to separately observe the effects acting at these scales. The approach also includes numerical modelling for each scale to complement the knowledge gained from the Experiments and to create a basis for the consideration of the micro effect even in macroscopic fatigue models treating homogeneous modelled composites. The main focus of the contribution is to bring the overall Approach up for discussion, rather than to present the multiscale modelling details. KW - Fatigue KW - Thermal cycling KW - Fibre reinforced plastic KW - Cryogenic KW - Carbon Fibre KW - Epoxy Resin PY - 2020 DO - https://doi.org/10.1016/j.compstruct.2020.112303 SN - 0263-8223 VL - 244 SP - 112303 PB - Elsevier Ltd. CY - Niederlande AN - OPUS4-50844 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wu, Cheng-Chieh A1 - Weisbrich, S. A1 - Burger, M. A1 - Neitzel, F. ED - Zemčík, R. T1 - A four-point bending test apparatus for measurement- and model-based structural analysis N2 - By means of a small-scale truss bridge, the ability of the Measurement- and Model-based Structural Analysis to detect and localise damage was examined in. Although there was no noteworthy difficulty in detecting damage, it turned out that damage localisation responds sensitively to systematic influences, i.e. non-modelled properties of the mechanical model. Therefore, another experiment is being conducted to re-examine the Measurement- and Model-based Structural Analysis. For this purpose, the bending test is carried out as it has been already theoretically respectively numerically discussed in. In this attempt, the systematic influences such as residual stress are kept as low as possible. T2 - 36th Danubia Adria Symposium on Advances in Experimental Mechanics CY - Pilsen, Czech Republic DA - 24.09.2019 KW - Damage detection KW - Adjustment calculation KW - Finite element method KW - Integrated analysis PY - 2020 UR - http://www.sciencedirect.com/science/article/pii/S2214785320326432 DO - https://doi.org/10.1016/j.matpr.2020.04.028 SN - 2214-7853 VL - 32 IS - 2 SP - 156 EP - 161 PB - Elsevier Ltd. AN - OPUS4-51551 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Acosta-Zepeda, C. A1 - Saavedra, S. A1 - Bonse, Jörn A1 - Haro-Poniatowski, E. T1 - Modelling of single UV nanosecond pulsed laser surface modifications of silicon N2 - Irradiation with a single spatially Gaussian-shaped nanosecond laser pulse in the melting regime can result in a characteristic annular change in the surface morphology of crystalline silicon. This has been verified experimentally in a variety of situations, where dimple-shaped surface topographies are produced. In a recent work we have investigated the induced changes in the surface topography upon exposure to wavelengths in the visible and near infrared spectral region. Irradiation in the UV requires a more detailed analysis due to the enhanced absorption of the material. In the present analysis, we determine under which conditions our previous model can be used and the corresponding results are presented. KW - Laser KW - Silicon KW - Surface modification PY - 2020 DO - https://doi.org/10.1088/1555-6611/ab9b2c SN - 1555-6611 SN - 1054-660X VL - 30 IS - 8 SP - 086003-1 EP - 086003-4 PB - IOP Publishing / Astro Ltd CY - Bristol, United Kingdom AN - OPUS4-51022 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR ED - Pfeffer, M. ED - Bonse, Jörn ED - Lasagni, A. F. T1 - Topical issue: Laser micro- and nano-material processing - Part 1 N2 - This special issue of Advanced Optical Technologies (AOT) is dedicated to the field of laser-based micro- and nanostructuring methods. KW - Laser processing KW - Microstructures KW - Nanostructures KW - Applications PY - 2020 UR - https://www.degruyter.com/view/journals/aot/9/1-2/aot.9.issue-1-2.xml SN - 2193-8576 SN - 2193-8584 VL - 9 IS - 1-2 SP - 7 EP - 110 PB - De Gruyter CY - Berlin AN - OPUS4-50798 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mezera, Marek T1 - Bacterial adhesion on femtosecond laser-induced periodic surface structures N2 - Biofilm formation in industrial or medical settings is usually unwanted and leads to serious health problems and high costs. Inhibition of initial bacterial adhesion prevents biofilm formation and is, therefore, a major mechanism of antimicrobial action of surfaces. Surface topography largely influences the interaction between bacteria and surfaces which makes topography an ideal base for antifouling strategies and eco-friendly alternatives to chemical surface modifications. Femtosecond laser-processing was used to fabricate sub-micrometric surface structures on silicon and stainless steel for the development of antifouling topographies on technical materials. T2 - Future Tech Week 2020 CY - Online meeting DA - 21.09.2020 KW - Laser-induced periodic surface structures (LIPSS) KW - Bacterial adhesion KW - Biofilm growth KW - Structural color KW - Femtosecond laser processing PY - 2020 UR - http://futuretechweek.fetfx.eu/wp-content/uploads/gravity_forms/2-5432af7ecff9e0243d7383ab3f931ed3/2020/09/BioCombs4Nanofibers_Poster-for-Future_Tech_Week_2020_08-09-2020_with_Reprint-permission_for_upload.pdf AN - OPUS4-51233 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gebhardt, M. A1 - Manolakis, I. A1 - Chatterjee, A. A1 - Kalinka, Gerhard A1 - Deubener, J. A1 - Pfnür, H. A1 - Chakraborty, S. A1 - Meiners, D. T1 - Reducing the raw material usage for room temperature infusible and polymerisable thermoplastic CFRPs through reuse of recycled waste matrix material N2 - In this work, a closed loop recycling process is investigated, which allows polymerised bulk thermoplastic matrix (Elium 150) from production waste (also referred to as recyclate) to be reused as additive in composite manufacturing by vacuum assisted resin infusion (VARI) of virgin Elium 150 monomer. It is shown that this process can save up to 7.5 wt% of virgin material usage in each processing cycle. At the same time, the thermal stability and stiffness of the composite increases with the proportion of recyclate introduced. Contemporarily, the shear and bending properties have also been observed to improve. Gel permeation chromatography (GPC) showed that the changes observed are due to an increase in molecular weight with the recyclate content. In particular, a correlation between the molecular weight and the shear properties of the composite was discovered using single fibre push-out tests. KW - Mechanical properties KW - Recycling KW - Carbon fibres KW - Fibre/matrix bond PY - 2021 DO - https://doi.org/10.1016/j.compositesb.2021.108877 SN - 1359-8368 VL - 216 SP - 108877 PB - Elsevier Ltd. CY - Niederlande AN - OPUS4-52711 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kindrachuk, Vitaliy A1 - Klunker, Andre T1 - Phase field modeling of Hertzian cone cracks under spherica indentation N2 - A phase field model of brittle fracture has been developed to simulate the Hertzian crack induced by penetration of a rigid sphere to an isotropic linear-elastic half-space. The fracture formation is regarded as a diffusive field variable, which is zero for the intact material and unity if there is a crack. Crack growth is assumed to be driven by a strain invariant. The numerical implementation is performed with the finite element method and an implicit time integration scheme. The mechanical equilibrium and the phase field equations are solved in a staggered manner, sequentially updating the displacement field and the phase field variable. Numerical examples demonstrate the capability of the model to reproduce the nucleation and growth of the Hertzian cone crack. KW - Hertzian cracks KW - Phase field model KW - Contact mechanics PY - 2021 DO - https://doi.org/10.1007/s11223-021-00251-9 VL - 52 IS - 6 SP - 967 EP - 974 AN - OPUS4-52276 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Anja T1 - Bacterial adhesion on ultrashort laser processed surfaces N2 - Bacterial biofilms are multicellular communities adhering to surfaces and embedded in a self-produced extracellular matrix. Due to physiological adaptations and the protective biofilm matrix itself, biofilm cells show enhanced resistance towards antimicrobial treatment. In medical and industrial settings, biofilms on e.g. for implants or for surfaces in food-processing industry can be a fertile source of bacterial pathogens and are repeatedly associated with persisting, nosocomial and foodborne infections. As extensive usage of antibiotics and biocides can lead to the emergence of resistances, various strategies are currently developed, tested and improved to realize anti-bacterial surface properties through surface functionalization steps avoiding antibiotics. In this study, contact-less and aseptic large-area ultrashort laser scan processing is employed to generate different surface structures in the nanometer- to micrometer-scale on technical materials, i.e. titanium-alloy, steel, and polymer. The processed surfaces were characterized by optical and scanning electron microscopy and subjected to bacterial colonization studies with Escherichia coli test strains. For each material, biofilm results of the fs-laser treated surfaces are compared to that obtained on polished (non-irradiated) surfaces as a reference. Depending on the investigated surfaces, different bacterial adhesion patterns were found, suggesting an influence of geometrical size, shape and cell appendages of the bacteria and – above all – the laser-processed nanostructure of the surface itself. T2 - European Materials Research Society Spring Meeting 2021 CY - Online Meeting DA - 31.05.2021 KW - Bacterial adhesion KW - Biofilm formation KW - Ultrashort laser processing KW - Laser-induced periodic surface structures (LIPSS) PY - 2021 UR - https://www.european-mrs.com/laser-material-processing-fundamental-interactions-innovative-applications-emrs AN - OPUS4-52765 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Bonse, Jörn A1 - Kirner, Sabrina V. A1 - Krüger, Jörg ED - Sugioka, K. T1 - Laser-Induced Periodic Surface Structures (LIPSS) N2 - Laser-induced periodic surface structures (LIPSS) are a universal phenomenon and can be generated on almost any material by irradiation with linearly polarized radiation. This chapter reviews the current state in the field of LIPSS, which are formed in a “self-ordered” way and are often accompanying materials processing applications. LIPSS can be produced in a single-stage process and enable surface nanostructuring and, in turn, adaption of optical, mechanical, and chemical surface properties. Typically, they feature a structural size ranging from several micrometers down to less than 100 nm and show a clear correlation with the polarization direction of the light used for their generation. Various types of LIPSS are classified, relevant control parameters are identified, and their material-specific formation mechanisms are analyzed for different types of inorganic solids, i.e., metals, semiconductors, and dielectrics. Finally, technological applications featuring surface functionalization in the fields of optics, fluidics, medicine, and tribology are discussed. KW - Laser-induced periodic surface structures (LIPSS) KW - Femtosecond laser KW - Laser ablation KW - Microstructures KW - Nanostrcutures PY - 2021 SN - 978-3-030-63646-3 (Print) SN - 978-3-030-63647-0 (Online) DO - https://doi.org/10.1007/978-3-030-63647-0_17 SP - 879 EP - 936 PB - Springer-Nature Switzerland AG CY - Cham ET - 1 AN - OPUS4-53728 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bonse, Jörn A1 - Lasagni, A. F. T1 - Editorial: Laser micro- and nano-material processing – Part 1 N2 - This special issue of Advanced Optical Technologies (AOT) is dedicated to the field of laser-based micro- and nanostructuring methods. KW - Laser processing KW - Microstructures KW - Nanostructures KW - Applications PY - 2020 DO - https://doi.org/10.1515/aot-2020-0009 SN - 2193-8576 SN - 2193-8584 VL - 9 IS - 1-2 SP - 7 EP - 9 PB - De Gruyter CY - Berlin AN - OPUS4-50797 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lasagni, A. F. A1 - Bonse, Jörn T1 - Editorial: Laser micro- and nano-material processing – Part 2 N2 - This special issue of Advanced Optical Technologies (AOT) is dedicated to the field of laser-based micro- and nanostructuring methods. KW - Applications KW - Laser processing KW - Microstructures KW - Nanostructures PY - 2020 DO - https://doi.org/10.1515/aot-2020-0025 SN - 2193-8576 SN - 2193-8584 VL - 9 IS - 3 SP - 111 EP - 112 PB - De Gruyter CY - Berlin AN - OPUS4-50995 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR ED - Pfeffer, M. ED - Bonse, Jörn ED - Lasagni, A. F. T1 - Topical issue: Laser micro- and nano-material processing - Part 2 N2 - This special issue of Advanced Optical Technologies (AOT) is dedicated to the field of laser-based micro- and nanostructuring methods. KW - Applications KW - Laser processing KW - Microstructures KW - Nanostructures PY - 2020 UR - https://www.degruyter.com/view/journals/aot/9/3/aot.9.issue-3.xml SN - 2193-8576 SN - 2193-8584 VL - 9 IS - 3 SP - 111 EP - 153 PB - De Gruyter CY - Berlin AN - OPUS4-50997 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bresch, Harald T1 - Critical needs and stakeholder networks for engineered particles in air N2 - In the frame of CCQM a new Task Group for particle characterization is being formed. This presentation is a gap analysis and stakeholder mapping for particles in air, from engineered to natural materials. The analysis was requested for the following points: (1) critical literature on stakeholder needs and relevant metrology (2) existing reference materials and relevant interlaboratory comparisons (3) relevant metrology projects (4) critical stakeholders and stakeholder networks and stakeholder surveys T2 - CCQM IAWG/SAWG TG Particle Metrology CY - Online meeting DA - 09.07.2024 KW - CCQM KW - Particle KW - Nano KW - Characterization KW - Aerosol PY - 2024 AN - OPUS4-62067 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kunz, C. A1 - Bonse, Jörn A1 - Spaltmann, Dirk A1 - Neumann, C. A1 - Turchanin, A. A1 - Bartolomé, J. F. A1 - Müller, F. A. A1 - Gräf, S. T1 - Tribological performance of metal-reinforced ceramic composites selectively structured with femtosecond laser-induced periodic surface structures N2 - The impact of femtosecond (fs) laser-induced periodic surface structures (LIPSS) on tribological properties was investigated for metal-reinforced ceramic composites (Al2O3-ZrO2-Nb). For this purpose, the metallic niobium (Nb) phase was selectively structured with LIPSS in an air environment with different values of the fs-laser peak fluence by near-infrared fs-laser radiation (λ = 1025 nm, τ = 300 fs, frep = 1 kHz), taking advantage of the different light absorption behavior of ceramic and metal. The tribological performance was evaluated by reciprocating sliding tests in a ball-on-disc configuration using Ringer's solution as lubricant. The surfaces were characterized before and after laser irradiation by optical microscopy, scanning electron microscopy, atomic force microscopy, X-ray photoelectron spectroscopy, energy dispersive X-ray spectroscopy and by measuring the contact angle with Ringer's solution. The LIPSS formation resulted in an increased wetting of the surface with the lubricant. Moreover, the selectively structured composite surfaces revealed a coefficient of friction significantly reduced by a factor of ~3 when compared to the non-irradiated surface. Furthermore, the formation of a laser-induced oxidation layer was detected with NbO as the most prominent oxidation state. Selectively structured composites with outstanding mechanical properties and enhanced tribological performance are of particular interest for biomedical applications. KW - Laser-induced periodic surface structures (LIPSS) KW - Femtosecond laser ablation KW - Ceramic matrix composites KW - Tribology PY - 2020 DO - https://doi.org/10.1016/j.apsusc.2019.143917 SN - 0169-4332 SN - 1873-5584 VL - 499 IS - 1 SP - 143917 PB - Elsevier B.V. CY - Amsterdam AN - OPUS4-49255 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR ED - Simon, P. ED - Ihlemann, J. ED - Bonse, Jörn T1 - Special issue "Laser-generated periodic nanostructures" N2 - The study of laser-fabricated periodic nanostructures is one of the leading topics of today’s photonics research. Such structures on the surface of metals, semiconductors, dielectrics, or polymers can generate new material properties with special functionalities. Depending on the specific material parameters and the morphology of the structures, new devices such as microlasers, optical nanoswitches, optical storage devices, sensors or antifraud features can be realized. Furthermore, laser-generated surface textures can be used to improve the tribological properties of surfaces in contact and in relative motion—to reduce friction losses or wear, to modify the wettability or the cell and biofilm growth properties of surfaces through bioinspired laser engineering, for emerging medical applications, or as decoration elements for the refinement of precious goods. This Special Issue “Laser-Generated Periodic Nanostructures” focuses on the latest experimental and theoretical developments and practical applications of laser-generated periodic structures that can be generated in a “self-organized” way (laser-induced periodic surface structures, LIPSS, ripples) or via laser interference-based direct ablation (often referred to as direct laser interference patterning, DLIP). We aimed to attract both academic and industrial researchers in order to collate the current knowledge of nanomaterials and to present new ideas for future applications and new technologies. By 8 August 2021, 22 scientific articles have been published in the Special Issue. KW - Laser-induced periodic surface structures (LIPSS) KW - Direct laser-interference patterning (DLIP) KW - Surface functionalization KW - Laser processing KW - Applications PY - 2021 UR - https://www.mdpi.com/journal/nanomaterials/special_issues/laser-generated_periodic SN - 2079-4991 VL - 10(1)-11(8) SP - 147-1 EP - 2054-7 PB - MDPI CY - Basel AN - OPUS4-53099 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thuy, Maximilian T1 - Influence of molecular orientation on the environmental stress cracking resistance N2 - Molecular orientation has a significant effect on the material properties of polymers. Preferential orientation of the microstructure (polymer chains or crystallites) in a specific direction or plane often enhances the material properties, especially if the high-strength covalent bonds are primarily exposed to loads instead of the weaker van der Waals bonds. However, the orientation-dependent microstructure and its mechanical behavior is in general already well understood by many scientific studies [1-3]. Isotropic materials are frequently required for an intrinsic material characterization without prevailing processing-induced properties, as is the case for Full Notch Creep Test (FNCT) [4] addressing environmental stress cracking (ESC) in high-density polyethylene (PE-HD) [5, 6]. Since ESC is one of the major limiting issues for long-term performance of PE-HD pipes and containers [7], which in contrast have a production-related preferential orientated microstructure due to extrusion or extrusion blow molding, it is important to additionally investigate the ESC resistance of such anisotropic microstructure. Investigations of the slow crack growth (SCG) with respect to the molecular orientation generally obtain a factor of 1.2 up to 4.7 between crack growth perpendicular to the extrusion direction and crack growth parallel to the extrusion direction 8. Based on FNCT investigations with an aqueous detergent solution as environmental medium, hot pressed sheets with isotropic morphology are compared with extruded sheets from which specimens with different orientation angles are taken. However, the time to failure obtained by FNCT is also significantly influenced by the different cooling conditions under which the final morphology is formed. The tendency of the specimen to fail due to ESC is investigated as a function of environmental medium temperature. For a more detailed analysis of the affecting parameters in the manufacturing process, the ESC resistance is discussed considering the differences in crystallinity as revealed by thermal analysis. T2 - 36th International Conference of the Polymer Processing Society CY - Montreal, Canada DA - 26.09.2021 KW - Environmental stress cracking KW - Orientation-dependent microstructure KW - High-density polyethylene KW - Full Notch Creep Test PY - 2021 AN - OPUS4-53399 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Busch, R. A1 - Tielemann, Christopher A1 - Reinsch, Stefan A1 - Müller, Ralf A1 - Patzig, C. A1 - Krause, M. A1 - Höche, T. T1 - Sample preparation for analytical scanning electron microscopy using initial notch sectioning N2 - A novel method for broad ion beam based sample sectioning using the concept of initial notches is presented. An adapted sample geometry is utilized in order to create terraces with a well-define d step in erosion depth from the surface. The method consists of milling a notch into the surface, followed by glancing-angle ion beam erosion, which leads to preferential erosion at the notch due to increased local surface elevation. The process of terrace formation can be utilized in sample preparation for analytical scanning electron microscopy in order to get efficient access to the depth-dependent microstructure of a material. It is demonstrated that the method can be applied to both conducting and non-conducting specimens. Furthermore, experimental parameters influencing the preparation success are determined. Finally, as a proof-of-concept, an electron backscatter diffraction study on a surface crystallized diopside glass ceramic is performed, where the method is used to analyze orientation dependent crystal growth phenomena occurring during growth of surface crystals into the bulk. KW - 3D etching KW - Ion beam erosion Sectioning KW - EBSD KW - Sample preparation KW - Analytical scanning electron microscopy KW - SEM KW - Glass Ceramic KW - Glass KW - Diopsid PY - 2021 DO - https://doi.org/10.1016/j.micron.2021.103090 SN - 0968-4328 VL - 150 PB - Elsevier B.V. AN - OPUS4-53075 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schulz, Wencke T1 - Effect of corrosive atmosphere on the oxidation behavior of CrMnFeCoNi and CrCoNi alloys N2 - High- and medium-entropy alloys (HEAs and MEAs) constitute a new class of materials. Those with a face-centered cubic (fcc) structure from the Cr-Mn-Fe-Co-Ni system have excellent mechanical properties and are considered for high-temperature applications since diffusion in these alloys was reported to be sluggish. However, their corrosion resistance at high temperatures must still be evaluated to further qualify them for such kinds of applications. Various groups studied the oxidation behavior of HEAs and MEAs under (dry) laboratory and artificial air as well as CO2/CO mixtures in different temperature ranges. Adomako et al. carried out oxidation tests in dry air between 800 °C and 1000 °C for 24 h in equiatomic CrCoNi, CrMnCoNi, and CrMnFeCoNi alloys. The authors showed that CrCoNi exhibits the best corrosion resistance at 800 °C due to the formation of a protective Cr2O3 layer. The matrix below the oxide scale was reported to be correspondingly depleted in Cr. It was further shown that the addition of Mn and Fe to CrCoNi changes the phase composition of the oxide scale at 800 °C. A Mn2O3 layer was grown during oxidation on CrMnCoNi and CrMnFeCoNi and a Cr2O3 scale was formed at the matrix/oxide scale interface. Beneath these oxide layers, Mn- and Cr-depleted zones were detected. These phase morphologies demonstrate the inward diffusion of oxygen and outward diffusion of Cr and Mn resulting in the formation of Cr2O3 and Mn2O3. In the present study, the corrosion resistance of CrMnFeCoNi and CrCoNi were confirmed and additionally characterized under further oxidizing atmospheres at 800 °C including Ar-2 Vol.% O2, Ar-2 Vol.% H20, and Ar-2 Vol.% SO2 mixtures. T2 - 10th International Symposium on High-Temperature Corrosion and Protection of Materials CY - Online meeting DA - 28.03.2021 KW - High-entropy alloys KW - High-temperature corrosion KW - Chromium oxide KW - Manganese oxide PY - 2021 AN - OPUS4-53143 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Xu, C. A1 - Battig, Alexander A1 - Schartel, Bernhard A1 - Siegel, R. A1 - Senker, J. A1 - von der Forst, I. A1 - Unverzagt, C. A1 - Agarwal, S. A1 - Möglich, A. A1 - Greiner, A. T1 - Investigation of the Thermal Stability of Proteinase K for the Melt Processing of Poly(L‑lactide) N2 - The enzymatic degradation of aliphatic polyesters offers unique opportunities for various use cases in materials science. Although evidently desirable, the implementation of enzymes in technical applications of polyesters is generally challenging due to the thermal lability of enzymes. To prospectively overcome this intrinsic limitation, we here explored the thermal stability of proteinase K at conditions applicable for polymer melt processing, given that this hydrolytic enzyme is well established for its ability to degrade poly(L-lactide) (PLLA). Using assorted spectroscopic methods and enzymatic assays, we investigated the effects of high temperatures on the structure and specific activity of proteinase K. Whereas in solution, irreversible unfolding occurred at temperatures above 75−80 °C, in the dry, bulk state, proteinase K withstood prolonged incubation at elevated temperatures. Unexpectedly little activity loss occurred during incubation at up to 130 °C, and intermediate levels of catalytic activity were preserved at up to 150 °C. The resistance of bulk proteinase K to thermal treatment was slightly enhanced by absorption into polyacrylamide (PAM) particles. Under these conditions, after 5 min at a temperature of 200 °C, which is required for the melt processing of PLLA, proteinase K was not completely denatured but retained around 2% enzymatic activity. Our findings reveal that the thermal processing of proteinase K in the dry state is principally feasible, but equally, they also identify needs and prospects for improvement. The experimental pipeline we establish for proteinase K analysis stands to benefit efforts directed to this end. More broadly, our work sheds light on enzymatically degradable polymers and the thermal processing of enzymes, which are of increasing economical and societal relevance. KW - Enzymatic degradation KW - Poly(L‑lactide) KW - Polyesters KW - biodegradation PY - 2022 DO - https://doi.org/10.1021/acs.biomac.2c01008 SN - 1525-7797 SN - 1526-4602 VL - 23 IS - 11 SP - 4841 EP - 4850 PB - ACS Publications AN - OPUS4-56292 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Guerra, E. S. S. A1 - Silva, B. L. A1 - Melo, J. D. D. A1 - Kalinka, Gerhard A1 - Barbosa, A. P. C. T1 - Microscale evaluation of epoxy matrix composites containing thermoplastic healing agent N2 - Among the strategies to produce healable thermosetting systems is their modification by the addition of thermoplastic particles. This work investigates the influence of poly(ethylene-co-methacrylic acid) (EMAA) on fibermatrix interfacial properties of a glass fiber reinforced epoxy matrix composite. Epoxy-EMAA interactions were evaluated using differential scanning calorimetry (DSC) and infrared spectroscopy. The effects of EMAA on the epoxy network formation were evidenced by changes in glass transition temperature, cure kinetics and alteration of chemical groups during cure. Interfacial shear strength (IFSS) measurements obtained by single fiber pull-out tests indicate similar interfacial properties for pure and EMAA modified epoxy. Additionally, the potential for self-healing ability of an EMAA modified epoxy was demonstrated. However, IFSS after a healing cycle for the EMAA modified epoxy was lower as compared to the pure epoxy, because of the lower fiber-EMAA interfacial shear strength. So, thermoplastic healing agents has not only to fill cracks in the matrix material, but also have to be optimized regarding its interface properties to the reinforcing fibers. KW - Interfacial strength KW - Fiber/matrix bond KW - Self-healing KW - Polymer-matrix composites (PMC) PY - 2022 DO - https://doi.org/10.1016/j.compscitech.2022.109843 SN - 0266-3538 VL - 232 SP - 1 EP - 9 PB - Elsevier Ltd. CY - Niederlande AN - OPUS4-56379 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Hertwig, Andreas A1 - Ermilova, Elena T1 - Optical constants of a single AlN layer on Si N2 - Spectroscopic ellipsometry was used to determine the thickness and dielectric function of a Aluminium Nitride (AlN) layer on a Si wafer. The layer was determined to be 170 nm thick. The layer was provided by AIXTRON and manufactured by means of MOVPE. The data was created using a M2000DI spectroscopic ellipsometer from Woollam Co. Inc. Analysis was done using the CompleteEASE software. The model used is a multi-peak oscillator model for the AlN layer. The data resembles common database values for the material AlN. KW - Aluminium nitride KW - Thin solid layers KW - Spectroscopic ellipsometry KW - Compund semiconductors KW - MOVPE PY - 2024 UR - https://zenodo.org/records/12743500 DO - https://doi.org/10.5281/zenodo.12743499 PB - Zenodo CY - Geneva AN - OPUS4-60661 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bordeenithikasem, Punnathat A1 - Carpenter, Kalind C. A1 - Hofmann, Douglas C. A1 - White, Victor E. A1 - Yee, Karl Y. A1 - Rizzardi, Quentin A1 - Maher, Jacob A1 - Maaß, Robert T1 - Miniaturized bulk metallic glass gripping structures for robotic mobility platforms N2 - Advancements in bulk metallic glass thermoplastic forming unleash the potential to fabricate microscale metallic features with unparalleled precision and durability, i.e. microspine gripping structures for mobility platforms on planetary or in-space robots. Four designs of grippers were fabricated and rigorously tested. Coefficient of friction on four test surfaces were measured and compared to SiC paper and Velcro. The hardness and elasticity of the bulk metallic glasses make them a game-changer in the field, offering a superior alternative to conventional nonmetallic grippers. KW - Bulk metallic glasses KW - Thermoplastic forming KW - Mobility KW - Microspine PY - 2024 DO - https://doi.org/10.1016/j.actaastro.2024.03.040 SN - 0094-5765 VL - 219 SP - 399 EP - 407 PB - Elsevier Ltd. CY - Amsterdam, Niederlande AN - OPUS4-60182 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bettge, Dirk T1 - Merkmale von alltäglichen Brüchen und wie wir daraus lernen können N2 - Schadensfälle aus dem Alltag erscheinen oft simpel, sind im Detail aber meist komplexer als erwartet und eröffnen die Möglichkeit, Merkmale zu studieren, Aufnahmetechniken und Bildbearbeitung zu optimieren und die Erfahrungen am Ende ohne Restriktionen weiter zu vermitteln. Beispielsweise verändern sich die mikroskopischen Merkmale von Schwingrissen über ihren Verlauf oft deutlich. Dies hängt von der Art des Werkstoffs und von den Beanspruchungsbedingungen ab. Die Bruchmerkmale werden schließlich systematisch dargestellt und ein Datensatz für die Fraktographische online-Datenbank der DVM/DGM AG Fraktographie erstellt, die fachöffentlich einsehbar ist. T2 - Metallographietagung 2024 CY - Berlin, Germany DA - 18.09.2024 KW - Fraktographie KW - Schadensanalyse PY - 2024 AN - OPUS4-61239 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Völker, Christoph A1 - Kruschwitz, Sabine A1 - Moreno Torres, Benjami A1 - Firdous, R. A1 - Zia, G. J. A. A1 - Stephan, D. T1 - Accelerating the search for alkali-activated cements with sequential learning N2 - With 8% of man-made CO2 emissions, cement production is an important driver of the climate crisis. By using alkali-activated binders, part of the energy-intensive clinker production process can be dispensed. However, as numerous raw materials are involved in the manufacturing process here, the complexity of the materials increases by orders of magnitude. Finding a properly balanced binder formulation is like looking for a needle in a haystack. We have shown for the first time that artificial intelligence (AI)-based optimization of alkali-activated binder formulations can significantly accelerate research. The "Sequential Learning App for Materials Discovery" (SLAMD) aims to accelerate practice transfer. With SLAMD, materials scientists have low-threshold access to AI through interactive and intuitive user interfaces. The value added by AI can be determined directly. For example, the CO2 emissions saved per ton of cement can be determined for each development cycle: the more efficient the AI optimization, the greater the savings. Our material database already includes more than 120,000 data points of alternative binders and is constantly being expanded with new parameters. We are currently driving the enrichment of the data with a life cycle analysis of the building materials. Based on a case study we show how intuitive access to AI can drive the adoption of techniques that make a real contribution to the development of resource-efficient and sustainable building materials of the future and make it easy to identify when classical experiments are more efficient. T2 - fib International Congress CY - Oslo, Norway DA - 12.06.2022 KW - Concrete KW - Materials Design KW - Sequential Learning KW - Machine Learning PY - 2022 SP - 1 EP - 9 AN - OPUS4-56634 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lehmann, Jens T1 - KorroPad - Vom Schadensphänomen zur Prüfmethode für Forschung und betriebliche Anwendung N2 - Eine Erfolgsgeschichte von der praktischen Umsetzung von Forschungsergebnissen für Entwicklung einer Prüfmethode. T2 - GfKORR Jahrestagung - Aktuelles aus der Korrosionsforschung - Nutzen und praktische Anwendungen CY - Frankfurt a. M., Germany DA - 08.11.2022 KW - Korrosion KW - Nichtrostender Stahl KW - KorroPad KW - Korrosionsprüfung PY - 2022 AN - OPUS4-56204 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schraa, Lucas A1 - Rodricks, Carol A1 - Kalinka, Gerhard A1 - Roetsch, Karl A1 - Scheffler, Christina A1 - Sambale, Anna A1 - Uhlig, Kai A1 - Stommel, Markus A1 - Trappe, Volker T1 - Characterisation and Modelling of the Fibre-Matrix Interface of Short Fibre Reinforced Thermoplastics using the Push-Out Technique N2 - This study investigates the suitability of the single fibre push-out (SFPO) test for the determination of the interfacial shear strength (IFSS) of injection moulded short fibre reinforced thermoplastics. It includes a detailed description of the required sample preparation steps and the boundary conditions of the SFPO setup. Experimental SFPO tests were carried out on PA66 GF, PPA GF35 and PA6 GF50 materials. Furthermore, a finite element model was set up to simulate the behaviour of these materials during this test. The numerical results showed that the inhomogeneous stress distribution in the fibre-matrix interphase during the test causes the measured apparent IFSS to underestimate the true strength of the interphase. The simulations put the experimental results into perspective and provide valuable information for the further development of the test setup. This study therefore not only provides new insights into the interphase strength of injection moulded short fibre reinforced thermoplastics, but also an insight into local load conditions during testing and thus an indication of the true IFSS. KW - GFRP KW - Interface KW - fibre matrix bond KW - single fibre push-out PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-626087 DO - https://doi.org/10.1016/j.compositesb.2025.112317 SN - 1879-1069 VL - 297 SP - 1 EP - 8 PB - Elsevier Ltd. CY - Niederlande AN - OPUS4-62608 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duarte, Larissa A1 - Madia, Mauro A1 - Zerbst, Uwe T1 - The use of effective fatigue crack propagation data obtained at closure-free conditions for component assessment N2 - The knowledge of fatigue crack propagation data in terms of their effective values is important for a conservative and safe life assessment of components subjected to cyclic loading. To overcome issues related to the precise consideration of the crack-closure effects on experimental data obtained at small R ratios, closure-free data have been obtained at R ≈ 0.8 by different experimental procedures. The statistical analysis of the intrinsic fatigue crack propagation threshold obtained experimentally has shown a small data scatter and good agreement between procedures. When compared with effective values obtained from analytical corrections of closure-affected data, the data obtained at R ≈ 0.8 should lead to a conservative life estimation. T2 - 43rd International Conference on Materials Mechanics CY - Sani, Greece DA - 05.06.2022 KW - Component assessment KW - Effective crack propagation data KW - Experimental procedure KW - Crack-closure PY - 2022 SP - 104 EP - 108 AN - OPUS4-56851 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Drago, Claudia T1 - Sweetening the (microplastics) pill: PET tablets (1-100µm) as candidate reference material for the validation of microplastics measurement N2 - The lack of validation and standard procedures in microplastics studies has led to the inability to compare and harmonise data from different analytical methods, laboratories and time scales. To monitor and regulate exposure to microplastics in the environment and in food for human health, it is crucial to ensure their comparability and to validate the analytical methods used in microplastics studies. Monitoring microplastics requires complex approaches for accurate determination otherwise it can lead to an over- or underestimation in environmental and food-relevant matrices. Moreover, to support the need of reliable measurement required by the European legislation directive on drinking water (EU 2020/2184) or the revision of the urban waste water directive, which will be finalised in 2024 the production and validation of polymeric reference materials with environmentally relevant concentrations, irregular shapes, defined aging status and different sizes is essential. The production of reference material with acceptable uncertainties in homogeneity need to be balanced, considering the low microplastics concentrations detected in the environment and in food. The aim of the project PLASTICTRACE and of this study, is to propose a “easy-to-use PET tablet ” (PET particle size mainly 1-100 µm) for routine applications as a candidate general reference material for detection methods. Batches of water-soluble matrix containing different concentrations of PET powder were produced. Results of imaging and counting methods (SEM, Laser diffraction), including production´s challenges; together with thermo-analytical methods (TED-GC/MS and Py-GC/MS) and vibrational spectroscopy (µ-Raman and µ-FTIR), will be presented. These data are useful to assess homogeneity and stability of the particles over time according to ISO 33405:2024. In addition, we will show some insights on the application of the PET-tablets in complex matrices, as milk powder and suspended solid from surface water, that could be easily used for routine microplastics analysis. T2 - MICRO 2024 CY - Arrecife, Spain DA - 23.09.2024 KW - Microplastics KW - Reference materials KW - Polymer 3R KW - TED-GC/MS PY - 2024 AN - OPUS4-61274 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Duarte Bernardino, Carolina A1 - Lee, Mihyun A1 - Ren, Qun A1 - Ruehle, Bastian T1 - Facile Spray-Coating of Antimicrobial Silica Nanoparticles for High-Touch Surface Protection N2 - The rising threat from infectious pathogens poses an ever-growing challenge. Metal-based nanomaterials have gained a great deal of attention as active components in antimicrobial coatings. Here, we report on the development of readily deployable, sprayable antimicrobial surface coatings for high-touch stainless steel surfaces that are ubiquitous in many healthcare facilities to combat the spread of pathogens. We synthesized mesoporous silica nanoparticles (MSNs) with different surface functional groups, namely, amine (MSN-NH2), carboxy (MSN-COOH), and thiol groups (MSN-SH). These were chosen specifically due to their high affinity to copper and silver ions, which were used as antimicrobial payloads and could be incorporated into the mesoporous structure through favorable host−guest interactions, allowing us to find the most favorable combinations to achieve antimicrobial efficacy against various microbes on dry or semidry high-touch surfaces. The antimicrobial MSNs were firmly immobilized on stainless steel through a simple two-step spray-coating process. First, the stainless steel surfaces are primed with sprayable polyelectrolyte solutions acting as adhesion layers, and then, the loaded nanoparticle dispersions are spray-coated on top. The employed polyelectrolytes were selected and functionalized specifically to adhere well to stainless steel substrates while at the same time being complementary to the MSN surface groups to enhance the adhesion, wettability, homogeneity, and stability of the coatings. The antimicrobial properties of the nanoparticle suspension and the coatings were tested against three commonly found pathogenic bacteria, Staphylococcus aureus, Pseudomonas aeruginosa, and Escherichia coli, as well as a fungal pathogen, Candida albicans. Especially MSN-SH loaded with silver ions showed excellent antimicrobial efficacy against all tested pathogens under application-relevant, (semi)dry conditions. The findings obtained here facilitate our understanding of the correlation between the surface properties, payloads, and antimicrobial activity and show a new pathway toward simple and easily deployable solutions to combat the spread of pathogens with the help of sprayable antimicrobial surface coatings. KW - Mesoporous silica nanoparticles KW - Thin films KW - Antimicrobial coatings KW - Spray-coating KW - Infectious diseases KW - Pathogen transmission KW - High-touch surfaces PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-626269 DO - https://doi.org/10.1021/acsami.4c18916 SN - 1944-8252 SP - 1 EP - 13 PB - ACS Publications CY - Washington, DC AN - OPUS4-62626 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bulling, Jannis A1 - Jurgelucks, B. A1 - Prager, Jens A1 - Walther, A. T1 - Modellierung und Validierung eines inversen Verfahrens zur Schadensrekonstruktion mittels Lamb-Wellen im Ultraschallbereich N2 - Das Ausbreitungsverhalten geführter Ultraschallwellen ermöglicht die großflächige Prüfung von Platten und schalenförmigen Bauteilen wie Rohren und Laminaten auf Fehlstellen von wenigen Prüfpunkten aus. Während die beschränkte Divergenz der geführten Wellen die Ultraschallprüfung begünstigt, erschwert das dispersive und multimodale Verhalten der Lamb-Wellen die Auswertung der Ultraschallsignale. Die dispersive und multimodale Wellenausbreitung verkompliziert die Bestimmung der Fehlerposition bei der Auswertung der Geschwindigkeiten einzelner Wellenpakete. Zudem ist es herausfordernd, einen einfachen Zusammenhang zwischen den Reflexionen der Fehlstelle und deren Größe und Form herzustellen. Eine Möglichkeit zur genauen Bestimmung der Fehlerposition und -geometrie bietet der direkte Vergleich der Messsignale mit den Signalen aus einem Simulationsmodell. Die Nachbildung des Schadens im Simulationsmodell stellt ein inverses Problem dar, das iterativ gelöst werden kann, indem ein Vorwärtsmodell immer weiter optimiert wird. Klassische Ansätze wie die Finite Elemente Methode (FEM) sind für die Simulation von Ultraschallwellen aufgrund der kleinen Wellenlängen im Vergleich zur Bauteilgröße meist ineffizient. Aus diesem Grund basiert das vorgestellte Vorwärtsmodell auf der semi-analytischen Scaled Boundary Finite Element Method (SBFEM), die große Teile der Wellenausbreitung analytisch berechnet. In diesem Beitrag wird die Validierung des zweidimensionalen Modells an Platten mit einer rechteckigen Nut als Ersatzfehler präsentiert und es werden erste Schritte zur Validierung von 3D-Modellen vorgestellt. T2 - DAGA 2024 CY - Hannover, Germany DA - 18.03.2024 KW - Geführter Ultraschall KW - Inverse Verfahren KW - SBFEM PY - 2024 UR - https://www.dega-akustik.de/publikationen/online-proceedings SP - 644 EP - 647 AN - OPUS4-60212 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kalinka, Gerhard T1 - Moderne Faserverbundwerkstoffe – Reparatur und Recycling N2 - Der Vortrag beschreibt Aktivitäten der BAM zur Reparatur von Rotorblättern von Windkraftanlagen sowie ein Konzept zum Recycling by Design für faserverstärkte Kunststoffe T2 - Reparaturgerechtes Produktdesign CY - Potsdam, Germany DA - 06.11.2024 KW - GFRP KW - Rotorblätter KW - Reparatur KW - Recycling KW - Composites PY - 2024 AN - OPUS4-61533 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mishmastnehi, Moslem A1 - Stawski, Tomasz M. A1 - Eftekhari, Negar A1 - Schneider, Kathrin P. A1 - Vaccaro, Carmela A1 - Aghajani, Iman A1 - Grbanovic, Ana Marija A1 - Korn, Lorenz T1 - Unveiling the craftsmanship and knowledge behind iranian stuccoes (11th–14th centuries): New insights from an archaeometric perspective N2 - Gypsum-based stucco decorations of 47 monuments in Iran, from the Seljuq to the Ilkhanid period (11th-14th centuries), were studied by multimodal analytical methods, including X-ray diffraction, X-ray fluorescence, scanning electron microscopy and image analysis to evaluate their composition properties. The assessment of results shows that stucco masters in those periods exerted control over the setting process of the gypsum-paste and its microstructure by adjusting water-to-plaster ratio, fine-clay addition, and by means of mechanical processing. Furthermore, the presence of anhydrite in the composition of stucco decorations located in the hot-desert climate of Iran provides evidence for the probability of gypsum-anhydrite transition, which has technical and preservation consequences for this less-investigated type of cultural materials. KW - Gypsum KW - Diffraction KW - Anhydrite KW - Calcium sulfate PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-628406 DO - https://doi.org/10.1016/j.jas.2025.106199 SN - 1095-9238 VL - 177 SP - 1 EP - 13 PB - Elsevier B.V. AN - OPUS4-62840 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Seilert, J. T1 - (Re)engineering functional fat phases – bridging industry and ivory tower N2 - The crystallization kinetics of commercial structuring fats are determined by the interplay of polymorphic transitions and the formation of mixed crystals involving three primary melting groups: H3, H2M, and H2U. Here, H represents long-chain saturated fatty acids, M denotes medium-chain saturated fatty acids, and U signifies unsaturated fatty acids. Assigning the molecular makeup of structuring fats to the kinetic pathways proves to be a challenging task when dealing with complex mixtures. For example, incorporating H2M triglycerides alters the crystallization pathways substantially by impacting the formation of mixed crystals with and between H3 and H2U triglycerides (TAGs). However, determining the impact of specifics in molecular composition, e.g., fatty acid content and TAG asymmetry, remains a complex challenge when dealing with intricate mixtures. This might be overcome by targeting distinct melting groups and comparing their behavior in complex mixtures to academic replicates. This study examined four commercial blends with different fatty acids (palmitic versus stearic acid) and varying H3 contents (8% versus 4%), C8-P, C8-S, C4-P, and C4-S. The H2M content and sum of structuring melting groups was kept constant at 9 % and 25 %, respectively. Further, the commercial blends were replicated using synthetic triglycerides representing the main melting groups: PPP and SSS for H3, PLaP and SLaS for H2M and POP and SOS for H2U – resulting in academic blends A8-P, A8-S, A4-P, and A4-S. The crystallization under quiescent conditions at a cooling rate of 3.5 K/min of all eight blends was studied via DSC and time-resolved SAXS/WAXS. While the P-based commercial blends (C8-P and C4-P) followed typical crystallization routes including an α-β’ transition and clear dependency on H3 content, the S-based counterparts, C8-S and C4-S, showed an α-phase of prolonged stability and evidence of two distinct β’ phases. Differences between commercial and academic blends are discussed. T2 - 2nd Berlin Symposium on Structured Lipid Phases CY - Berlin, Germany DA - 30.09.2024 KW - Lipid phases KW - Thermal structuring KW - Crystallography KW - X-ray scattering PY - 2024 AN - OPUS4-61334 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kalinka, Gerhard T1 - Recycling von Faserverbundwerkstoffen N2 - Der Vortrag beschreibt Aktivitäten der BAM zum Recycling von carbonfaser-verstärkten Verbundwerkstoffen. T2 - Fachdialog Recycling von Windenergieanlagen CY - Berlin, Germany DA - 23.09.2024 KW - Polymer Matrix Composite KW - Carbon Fibres KW - Recycling KW - Pyrolysis KW - Recycling by Design PY - 2024 AN - OPUS4-61536 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hadley, I. A1 - Zerbst, Uwe A1 - Coules, H. A1 - James, P. A1 - Sharples, J. A1 - Bath, S. A1 - Larrosa, N. T1 - Knowledge gaps in fitness-for-service assessment procedures; summary of the 2nd ‘mind the gap’ workshop N2 - In 2015, the University of Manchester hosted a workshop (‘Mind the Gap’) aimed at identifying gaps in a number of structural integrity fitness-for-service procedures, including R5, R6, BS 7910 and API/ASME. The findings were subsequently summarised in a journal paper and shared with the relevant stakeholders. A second workshop, this time hosted by the University of Bristol in 2017, was intended to build on the findings of the earlier event, identifying which gaps had been filled, which remain and whether new ones have been identified in the meantime. ‘Mind the Gap 2’ was wide-ranging, including consideration of failure by fracture, fatigue crack growth, hightemperature creep and environmentally assisted crack growth, along with the use of innovative techniques to follow the progress of crack growth from the atomic to the macroscopic scale. A summary of the whole event is thus outside the scope of a single paper, so here we concentrate mainly on advances in fracture assessment, on the interface between inspection and ECA, and on how developments are being incorporated into structural integrity procedures. There is a particular emphasis on the energy transition in the UK, where the planned energy mix will include both nuclear power and offshore wind. KW - Flaw assessment procedures KW - Non-sharp defects KW - Flaw interaction KW - Codes and standards KW - Nuclear reactor systems PY - 2023 DO - https://doi.org/10.1016/j.ijpvp.2022.104883 SN - 0308-0161 VL - 202 SP - 1 EP - 14 PB - Elsevier Science CY - Amsterdam [u.a.] AN - OPUS4-56846 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hahn, Marc Benjamin T1 - Temperature in micromagnetism: Cell size and scaling effects of the stochastic Landau-Lifshitz equation N2 - The movement of the macroscopic magnetic moment in ferromagnetic systems can be described by the Landau-Lifshitz (LL) or Landau-Lifshitz-Gilbert (LLG) equation. These equations are strictly valid only at absolute zero temperature. To include temperature effects a stochastic version of the LL or LLG equation for a spin density of one per unit cell can be used instead. To apply the stochastic LL to micromagnetic simulations, where the spin density per unit cell is generally higher, a conversion regarding simulation cell size and temperature has to be established. Based on energetic considerations, a conversion for ferromagnetic bulk and thin film systems is proposed. The conversion is tested in micromagnetic simulations which are performed with the Object Oriented Micromagnetic Framework (OOMMF). The Curie temperatures of bulk Nickel, Cobalt and Iron systems as well as Nickel thin-film systems with thicknesses between 6.3 mono layer (ML) and 31ML are determined from micromagnetic simulations. The results show a good agreement with experimentally determined Curie temperatures of bulk and thin film systems when temperature scaling is performed according to the presented model. T2 - #RSCposter 2023 CY - Online meeting DA - 28.02.2023 KW - Exchange interaction KW - Ferromagnetism KW - LLG KW - Landau Lifshitz equation KW - Magnetic moment KW - Magnetic nanoparticles KW - Micromagnetism KW - OOMMF KW - Object oriented micromagnetic framework KW - Stochastic Landau Lifshitz Gilbert equation KW - Temperature scaling PY - 2023 AN - OPUS4-57062 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tang, Chi-Long T1 - Sub-4 nm particles from FFF-3D printing measured with the TSI 1 nm CPC and the Airmodus A11 nCNC N2 - Concerns have been raised as Fused Filament Fabrication (FFF) desktop 3D printer emits harmful ultrafine particles (dP < 100 nm) during operation in indoor spaces. However, the vast majority of previous emission studies have neglected the possible occurrence of sub-4 nm particles by using conventional condensation particle counter (CPC) for detection. Thus, the total particle emission could be systematically underestimated. This study has compared two diethylene glycol (DEG) based instruments to evaluate their suitability for measuring organic FFF particles in the sub-4 nm size range either as particle counter or as a particle size spectrometer. T2 - European Aerosol Conference 2024 CY - Tampere, Finland DA - 25.08.2024 KW - Air pollution KW - Emission testing KW - FFF-3D printing KW - Sub-4nm particles KW - Ultrafine particles PY - 2024 AN - OPUS4-60930 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bayerlein, Bernd T1 - Semantic integration of diverse data in materials science: Assessing Orowan strengthening N2 - This study applies Semantic Web technologies to advance Materials Science and Engineering (MSE) through the integration of diverse datasets. Focusing on a 2000 series age-hardenable aluminum alloy, we correlate mechanical and microstructural properties derived from tensile tests and darkfield transmission electron microscopy across varied aging times. An expandable knowledge graph, constructed using the Tensile Test and Precipitate Geometry Ontologies aligned with the PMD Core Ontology [1], facilitates this integration. This approach adheres to FAIR principles and enables sophisticated analysis via SPARQL queries, revealing correlations consistent with the Orowan mechanism (see Fig.1). The study highlights the potential of semantic data integration in MSE, offering a new approach for data-centric research and enhanced analytical capabilities [2]. T2 - MSE Congress 2024 - Materials Science and Engineering CY - Darmstadt, Germany DA - 24.09.2024 KW - Semantic Representation KW - Age-Hardenable Aluminium Alloy KW - Digtial Representation KW - Knowledge graph and ontologies KW - PMD Core Ontology PY - 2024 AN - OPUS4-61139 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kempf, A. A1 - Hilgenberg, Kai T1 - Influence of sub-cell structure on the mechanical properties of AlSi10Mg manufactured by laser powder bed fusion N2 - AlSi10Mg is one of the most applied alloys for laser powder bed fusion (LPBF) technology, due to its great possibilities for implementing new lightweight concepts such as in automotive industries. For the component design it is necessary to know about the mechanical properties and the mechanical behaviour. The many published strength properties of LPBF processed AlSi10Mg show significant differences up to approximately 225 MPa in ultimate tensile strength (UTS) and 195 MPa in yield strength (YS). To understand these varying properties, a ring trial was carried out manufacturing specimens on 6 LPBF machines with different parameters and build-up strategies. They were studied in the as-built (AB) condition and after heat treatment at 300 °C for 30 min, respectively. For examining the mechanical properties, tensile tests and hardness measurements were carried out. The microstructure was characterized by optical light microscopy (OM), field emission scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDX), X-ray diffraction (XRD) and electron backscatter diffraction (EBSD). The identified differences in strength properties were discussed based on the 4 strengthening mechanism known for metallic materials and at the background of material defects. It was found that the size of the typical sub-cell structure of LPBF AlSi10Mg affected substantially the mechanical properties in the AB condition, in which with decreasing sub-cell size strength increased. If heat treatment was applied, the strength properties decreased and did not differ anymore. Since annealing led to coarsened sub-cells, whereas the grains itself did not change in size, the influence of sub-cell structure on strength was further confirmed. In addition, acicular precipitates in the AB condition were observed at specimens from one LPBF machine showing the lowest tensile elongation. KW - Laser powder bed fusion KW - AlSi10Mg KW - Mechanical properties KW - Microstructure PY - 2020 DO - https://doi.org/10.1016/j.msea.2020.138976 VL - 776 SP - Paper 138976, 12 PB - Elsevier B.V. AN - OPUS4-50316 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Erning, Johann Wilhelm A1 - Kamaraj, A. T1 - Susceptibility of 304 Stainless Steel to Crevice Corrosion in Electrochemically Active Fluids N2 - The susceptibility of Type 304 stainless steel (SS) to crevice corrosion upon contacting with electrochemically active fluids was investigated using exposure tests and stepwise potentiostatic polarization. Crevice materials made of 304 SS and polyether ether ketone (PEEK) were focused on in this study. The combined influence of oxidant and chloride concentration on crevice corrosion was examined in detail in the two types of crevice combinations (304 SS-to-PEEK and 304 SS-to-304 SS). The 304 SS specimens were strongly susceptible to crevice corrosion when coupled with 304 SS. Even at a low concentration of 5 mg/L free chlorine and 150 mg/L chloride, which is below nominal dilutions in beverage industries, the examined specimens underwent crevice corrosion in both crevices. The effect of water composition on crevice corrosion was also studied, indicating high susceptibility of 304 SS to crevice corrosion in low pH (pH ≤ 5) solutions. The corroded surface morphology was analyzed using scanning electron microscope, energy dispersive x-ray, and confocal. KW - Crevice corrosion KW - Disinfectants KW - Stainless steel PY - 2020 DO - https://doi.org/10.5006/3324 SN - 0010-9312 VL - 76 IS - 4 SP - 424 EP - 435 PB - Nace International CY - Houston AN - OPUS4-50652 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scheffler, F. A1 - Tielemann, Christopher T1 - Crystallization of glasses studied with PEEM N2 - A heat treated glass that formed crystals under controlled conditions can be a glass ceramic. A proper understanding of crystallization in glassy melts is needed yet still lacking. Involved processes include the mobility of Elements within the glass during heat treatment and the reorganization of atomic bonds during crystallization. This change in coordination number of certain elements is easily observable in bulk glass samples during heat treatment with XAS. Our plan was to monitor these reorganization processes in situ at the immediate surface during heat treatment with PEEM to get time and spatial resolved data. T2 - Joint Meeting of the Polish Synchrotron Radiation Society and SOLARIS Users CY - Online meeting DA - 09.09.2020 KW - Glass KW - Surface KW - Peem KW - Synchrotron PY - 2020 AN - OPUS4-51336 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Babutzka, Martin T1 - Neue Erkenntnisse zur Deckschichtbildung von Zink an der Atmosphäre N2 - Die Korrosionsbeständigkeit und die Dauerhaftigkeit von Zink und Zinküberzügen an der Atmosphäre sind direkt mit der Bildungs- und Auflösungskinetik von schützenden Deckschichten aus festhaftenden Korrosionsprodukten verknüpft. Bei einem optimalen Zusammenwirken und einer günstigen Abfolge von atmosphärischen Einflussfaktoren bilden sich gut schützende, bei Feuchtigkeitszutritt nahezu unlösliche Deckschichten aus. Art und Eigenschaften der gebildeten Deckschichten hängen dabei insbesondere von den Luftinhaltsstoffen der Einsatzumgebung sowie von spezifischen Temperatur-Feuchte-Zyklen ab. Dabei besteht das Problem, dass sich die klimatischen Bedingungen und infolge auch die Deckschichtbildungsreaktionen bei Zink an der Atmosphäre im Laufe der letzten Jahrzehnte stark geändert haben. Das Ziel der vorliegenden Arbeit ist die systematische Untersuchung und Beschreibung von Korrosions- und Deckschichtbildungsvorgängen bei Reinzink unter den aktuell in der Bundesrepublik Deutschland vorherrschenden klimatischen Bedingungen. Die Untersuchungen zielen in ihrer Gesamtheit auf das Hinterfragen aktueller und die Etablierung neuer Betrachtungsweisen zur Deckschichtbildung bei Reinzink unter atmosphärischen Korrosionsbedingungen ab und sollen damit einen wesentlichen Beitrag für das Verständnis des Korrosionsschutzes durch Zink und Zinküberzüge liefern. Dabei wurde der Fokus insbesondere auf das Anfangsstadium der Deckschichtbildung gelegt. Eine systematische Untersuchung dieses Zeitraums, der von sehr reaktiven Deckschichten geprägt ist, wurde erst durch den gezielten Einsatz gelartiger Elektrolyte ermöglicht. KW - Zink KW - Korrosion KW - Deckschichtbildung KW - Atmosphäre KW - gelartige Elektrolyte PY - 2020 SN - 978-3-8440-7626-4 DO - https://doi.org/10.2370/9783844076264 SN - 0945-1056 SP - 1 EP - 181 PB - Shaker Verlag CY - Düren AN - OPUS4-51458 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Müller, Ralf A1 - Waurischk, Tina A1 - Behrens, H. A1 - Deubener, J. T1 - Crack growth in borate and silicate glasses: Stress-corrosion susceptibility and hydrolytic resistance N2 - A double cantilever beam technique in air equipped with ultrasound modulation was used to measure the crack velocity v in borate and silicate glasses. In all glasses v and the stress intensity KI followed the empirical correlation v ~ KIn. Indicated by its smallest KI at v = 1 μm s − 1, KI* = 0.27 MPa m0.5, the silicoborate glass containing 70 mol% B2O3 was found most susceptible to stress-corrosion enhanced crack growth. Contrarily, the sodium calcium magnesium silicate glass appeared least susceptible with KI* = 0.57 MPa m0.5. No clear correlation is evident between KI*, reflecting the stress-corrosion susceptibility, and the hydrolytic resistance for all glasses under study, but values of n obtained from the present study and taken from previous literature for 35 glasses tend to decrease with increasing network modifier ion fraction. Energy dissipation during stress-corrosion enhanced crack propagation is assumed to cause this trend. KW - DCB KW - Alkali and alkaline earth silicate and borate glass KW - Crack growth in air KW - Stress-corrosion KW - Stress intensity PY - 2021 DO - https://doi.org/10.1016/j.jnoncrysol.2020.120414 VL - 551 SP - 120414 PB - Elsevier B.V. AN - OPUS4-51393 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hensel, J. A1 - Kromm, Arne A1 - Nitschke-Pagel, T. A1 - Dixneit, Jonny A1 - Dilger, K. T1 - Capability of martensitic low transformation temperature welding consumables for increasing the fatigue strength of high strength steel joints N2 - The use of low transformation temperature (LTT) filler materials represents a smart approach for increasing the fatigue strength of welded high strength steel structures apart from the usual procedures of post weld treatment. The main mechanism is based on the effect of the low start temperature of martensite formation on the stress already present during welding. Thus, compressive residual stress formed due to constrained volume expansion in connection with phase transformation become highly effective. Furthermore, the weld metal has a high hardness that can delay the formation of fatigue cracks but also leads to low toughness. Fundamental investigations on the weldability of an LTT filler material are presented in this work, including the characterization of the weld microstructure, its hardness, phase transformation temperature and mechanical properties. Special attention was applied to avoid imperfections in order to ensure a high weld quality for subsequent fatigue testing. Fatigue tests were conducted on the welded joints of the base materials S355J2 and S960QL using conventional filler materials as a comparison to the LTT filler. Butt joints were used with a variation in the weld type (DY-weld and V-weld). In addition, a component-like specimen (longitudinal stiffener) was investigated where the LTT filler material was applied as an additional layer. The joints were characterized with respect to residual stress, its stability during cyclic loading and microstructure. The results show that the application of LTT consumables leads to a significant increase in fatigue strength when basic design guidelines are followed. This enables a benefit from the lightweight design potential of high-strength steel grades. KW - Low transformation temperature KW - Welding KW - Fatigue strength KW - Residual stress PY - 2020 DO - https://doi.org/10.3139/120.111562 VL - 62 IS - 9 SP - 891 EP - 899 PB - Carl Hanser Verlag AN - OPUS4-51180 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröpfer, Dirk A1 - Hamm, C. A1 - Röser, T. A1 - Michels, H. T1 - Vom Kokillenguss bis zur Fräsbearbeitung - Bauteile aus innovativen Eisen- und Titanaluminiden wirtschaftlich herstellen N2 - Der Beitrag gibt einen kurzen Einblick in das gerade bewilligte ZIM-Vorhaben „Technologie und Werkzeuge für ultraschallunterstütztes Fräsen von Eisen- und Titan-Aluminid-Bauteilen (TeWuFeAl)“. In dem Vorhaben wird durch 2 KMU aus dem Bereichen der Werkzeugentwicklung (Wolf GmbH) und der Anwendung (AWB GmbH) sowie durch 2 Forschungsinstitute, Access e. V. und Bundesanstalt für Materialforschung und -prüfung (BAM), die Herstellbarkeit sicherheitsrelevanter Leichtbauteile aus FeAl und TiAl durch das besonders wirtschaftliche Kokillengussverfahren und die anschließende ultraschallunterstützte Zerspanung untersucht. KW - Eisenaluminid KW - Titanaluminid KW - Kokillenguss KW - Fräsbearbeitung KW - Ultraschallunterstütztes Fräsen KW - Oberflächenintegrität PY - 2020 SP - 12 PB - Manufacturing Innovation Network e. V. CY - Varel, Germany AN - OPUS4-51593 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kuchenbecker, Petra T1 - Granulometry of Nano Powders - a Challenge Especially for the Dispersion Process N2 - The use of increasingly finer starting powders up to nanopowders can also be observed in the field of ceramics. Their advantages consist, for example, in their lower activation energy, an increase in strength or unique optical properties. However, handling and characterization of the powders are much more difficult. The main reason for this is the very high adhesive forces between the particles and between particles and other surfaces, too. Therefore, submicron and even more so nanoparticles tend to agglomerate and their separation into primary particles during sample preparation prior to particle sizing is of particular challenge. A representative measurement sample is only obtained when it no longer contains agglomerates. The evaluation of the dispersion process and a decision on whether it was successful thus increases in importance for the reliability of the measurement results of particle sizing. The presentation uses examples to show possible approaches and provides information on possible sources of error. It is shown that successful granulometric characterisation of fine powders requires both an improved dispersion technique and very often an effective combination of two or more measurement methods. KW - Agglomerates KW - Nano-powder KW - Dispersion process PY - 2021 SN - 0173-9913 VL - 98 IS - 2 SP - 47 EP - 54 PB - Göller Verlag GmbH CY - Baden-Baden AN - OPUS4-52504 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hübler, Daniela A1 - Höhne, Patrick A1 - Gradt, Thomas T1 - Influence of TiC content on the tribological behavior of NbC-Ni-TiC cermets N2 - Increasing demand for alternatives to tungsten carbide (WC) cemented carbides as cutting tools, due to the health risks of their wear products WO3 and Co3O4. Niobium carbide (NbC) has a high potential, due to its high wear resitance, high hot hardness and melting point (3520°C), and low solubility in iron alloys. T2 - 23rd International Conference on Wear of Materials CY - Online meeting DA - 26.04.2021 KW - Niobium carbide (NbC) KW - Cermets KW - Tribological behavior PY - 2021 AN - OPUS4-52560 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Epishin, A. I. A1 - Petrushin, N. V. A1 - Svetlov, I. L. A1 - Nolze, Gert T1 - Model for Forecasting Temperature Dependence of γ/γ' Misfit in Heat-Resistant Nickel Alloys N2 - An analytical model for forecasting the temperature dependence of γ/γ' misfit in heat-resistant nickel alloys is proposed. The model accounts for the concentration dependences of the periods of crystalline lattices of the γ and γ' phases (Vegard law), thermal expansion of the γ and γ' lattices, and dissolution of the γ' phase at high temperatures. Adequacy of calculations of misfit is confirmed by comparison with the results of measurements using methods of X-ray and neutron diffraction. The model is applied for development of a nickel alloy with positive misfit. KW - Heat-resistant nickel alloys KW - Dimensional mismatch of crystalline lattice periods (misfit) KW - Microstructure evolution PY - 2022 DO - https://doi.org/10.1134/S2075113322010105 SN - 2075-1133 VL - 13 IS - 1 SP - 7 EP - 16 PB - Springer AN - OPUS4-54379 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schmidt-Grund, R. A1 - Sturm, C. A1 - Hertwig, Andreas T1 - Ellipsometry and polarimetry - Classical measurement techniques with always new developments, concepts, and applications N2 - Ellipsometry is a matured experimental method, whose roots reach back into the early phase of modern optics itself. It is often attributed to be invented by Paul Drude in the last decade of the 19th century, but similar techniques had already been applied for years before Drude started his work. With this Special Issue about ellipsometry and related techniques, we hope to bring more attention to this method and advance and propagate it to be used by a broader community. We have collected a good mixture of articles: some texts are more in the line of users’ tutorial and best practice guides; others are intended to show recent developments of the method. With this collection, we also hope to show the generally rapidly expanding possibilities of ellipsometry and polarimetry to draw attention of new users and previously unrelated communities to this valuable tool. KW - Ellipsometry KW - Polarimetry KW - Surfaces KW - Thin films KW - Optical analysis PY - 2022 DO - https://doi.org/10.1515/aot-2022-0025 SN - 2192-8584 SN - 2192-8576 VL - 11 IS - 3-4 (Topical issue: Ellipsometry) SP - 57 EP - 58 PB - De Gruyter CY - Berlin AN - OPUS4-55467 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hahn, Marc Benjamin T1 - Combined cell and nanoparticle models for TOPAS to study radiation dose enhancement by Monte-Carlo based particle scattering Simulations N2 - Dose enhancement by gold nanoparticles (AuNP) increases the biological effectiveness of radiation damage in biomolecules and tissue. To apply them effectively during cancer therapy their influence on the locally delivered dose has to be determined.[1] Hereby, the AuNP locations strongly influence the energy deposit in the nucleus, mitochondria, membrane and the cytosol of the targeted cells. To estimate these effects, particle scattering simulations are applied. In general, different approaches for modeling the AuNP and their distribution within the cell are possible. In this work, two newly developed continuous and discrete-geometric models for simulations of AuNP in cells are presented. [2] These models are applicable to simulations of internal emitters and external radiation sources. Most of the current studies on AuNP focus on external beam therapy. In contrast, we apply the presented models in Monte-Carlo particle scattering simulations to characterize the energy deposit in cell organelles by radioactive 198AuNP. They emit beta and gamma rays and are therefore considered for applications with solid tumors. Differences in local dose enhancement between randomly distributed and nucleus targeted nanoparticles are compared. Hereby nucleus targeted nanoparticels showed a strong local dose enhancement in the radio sensitive nucleus. These results are the foundation for ongoing experimental work which aims to obtain a mechanistic understanding of cell death induced by radioactive 198Au. T2 - NALS 2022 CY - Santander, Spain DA - 27.04.2022 KW - AuNP KW - Beta decay KW - beta particle KW - Brachytherapy KW - Cancer treatment KW - Clustered nanoparticles KW - DNA KW - DNA damage KW - Dosimetry KW - Energy deposit KW - Geant4 KW - Geant4-DNA KW - Gold Nanoparticles KW - LEE KW - Livermore model KW - Low energy electrons KW - MCS KW - Microdosimetry KW - Monte-Carlo simulation KW - NP KW - OH radical KW - particle scattering KW - Penelope model KW - Radiation damage KW - Radiation therapy KW - Radiationtherapy KW - Radioactive decay KW - Radiolysis KW - Simulation KW - TOPAS KW - TOPAS-nbio PY - 2022 AN - OPUS4-54775 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR ED - Schmidt-Grund, R. ED - Sturm, C. ED - Hertwig, Andreas T1 - Topical issue: Ellipsometry N2 - Ellipsometry is a matured experimental method, whose roots reach back into the early phase of modern optics itself. It is often attributed to be invented by Paul Drude in the last decade of the 19th century, but similar techniques had already been applied for years before Drude started his work. With this Special Issue about ellipsometry and related techniques, we hope to bring more attention to this method and advance and propagate it to be used by a broader community. KW - Spectroscopy KW - Ellipsometry KW - Surfaces KW - Thin films KW - Advanced optics KW - Optical measurement technology PY - 2022 UR - https://www.degruyter.com/journal/key/aot/11/3-4/html#contents SN - 2192-8584 SN - 2192-8576 VL - 11 IS - 3-4 SP - 47 EP - 147 PB - De Gruyter CY - Berlin AN - OPUS4-55468 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - de Camargo, Andrea Simone Stucchi T1 - Luminescent multifunctional nanostructures for sensing and theranostics applications N2 - An overview of the work carried out at LEMAF - Laboratory of Spectroscopy of Functional Materials at IFSC/USP was given. The work presented focus on the design, production and functional characterization of multifunctional nanoparticles. T2 - NANOANDES - Latin American School on Nanomaterials and Appllications CY - Araraquara, SP, Brazil DA - 10.10.2023 KW - Multifunctional nanoparticles KW - Upconversion nanoparticles KW - Quantum dots KW - Noble metal nanoparticles PY - 2023 AN - OPUS4-60363 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Trappe, Volker T1 - Advanced lightweight applications – recycling versus reliability and fossil energy footprint N2 - Advanced light weight applications like aircrafts and wind turbine blades are made of fibre reinforced plastics (FRP) with continuous fibre reinforcement and must withstand a high thermo-mechanical cyclic loading. The quality of the fibre matrix interface has a high impact on the fatigue life and was continuously improved over the years since the 50th. The fatigue life of glass fibre reinforced plastics (GFRP) used in aircraft industry is 10 to 100 times higher compared to glass fibre non crimp fabrics used for wind turbine blades. To assure a constant and reliable high quality and strength of reinforcement fibres, synthetic fibre production is state of the art (CF, GF). There is a need for recycling GFRP and CFRP waste due to the upcoming use. Pyrolysis and solvolysis are more expensive than the mechanical route however enable a more sustainable recycling. Natural fibres and recycled synthetic fibres have a high scatter in quality and strength. Hence it is a challenge to optimize the production / recycling processes to get a reliable quality for any demanding (second life) application. Chemical routes for using renewables resources and recycling, is going to be a good approach especially for polymer-matrix systems to get 100% quality (back) compared to the state of the art. Finally, a proper design, life-time extension and repair is preferable to recycling to keep the carbon footprint as low as possible. T2 - 27. INTERNATIONALES DRESDNER LEICHTBAUSYMPOSIUM CY - Dresden, Germany DA - 13.06.2024 KW - Polymer Matrix Composites KW - Carbon Fibre KW - Recycling KW - Circular Economy PY - 2024 UR - https://leichtbausymposium.de/deu/ AN - OPUS4-60683 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maaß, Robert T1 - Elastic Microstructures in Metallic Glasses N2 - Metallic glasses (MGs) are disordered solids that exhibit a range of outstanding mechanical, thermomechanical, and functional properties. Whilst being a promising class of structural materials, well-defined and exploitable structure-property relationships are still lacking. This offsets them strongly from the crystalline counterparts, for which length-scale based property determination has been key for decades. In recent years, both atomistic simulations and experiments have nurtured the view of heterogeneities that manifest themselves either as a structural partitioning into well-relaxed percolated network components and more frustrated domains in atomistic simulations, or as spatially-resolved property fluctuations revealed with atomic force microscopy. These signatures depend sensitively on the processing history and likely reflect emerging medium-range order fluctuations at the scale of 1-10 nanometers. Here we demonstrate and discuss the emergence of spatially resolved property fluctuations at length scales that are one to two orders of magnitude larger. Such long-range decorrelation length scales are hard to reconcile in a monolithic glass but may offer the perspective of experimentally easy-to-access length-scale based structure-property relationships. Whilst long-range property fluctuations can be seen in both the plastic and elastic response, we focus here on high-throughput elastic nanoindentation mapping across the surface of a Zr-based model glass. After a deconvolution of surface topography and curvature effects, the spatially-resolved elastic response reveals an elastic microstructure with a correlation length of ca. 150-170 nm. Analytical scanning-transmission electron microscopy (STEM) is used to link the elastic property fluctuations to the chemistry and structure of the MG. In concert, nano-elastic mapping and STEM suggests that structural variations in the glass are responsible for the unexpectedly large length scales. We discuss these findings in terms of the materials processing history and the perspective of exploiting nanoindentation-based spatial mapping to uncover structural length scales in atomically disordered solids. T2 - 7th International Indentation Workshop – IIW7 CY - Hyderabad, India DA - 17.12.2023 KW - Metallic glass KW - Nanoindentation KW - Microstructure PY - 2023 AN - OPUS4-60692 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lehmann, Jens T1 - Der KorroPad Korrosions-Schnelltest Einfach, schnell, zerstörungsfrei N2 - Eine kurze Einführung in den KorroPad test. Kombiniert mit einer praktischen Vorführung. T2 - Tag der Technik, Romain-Rolland-Gymnasium CY - Berlin, Germany DA - 16.07.2024 KW - Korrosion KW - Experimente KW - KorroPad PY - 2024 AN - OPUS4-60664 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertovic, Marija T1 - Embracing AI and User-Centered Design in Modern Technological Systems: The Case of Non-Destructive Testing N2 - The use of artificial intelligence (AI) in the design of technological systems is now ubiquitous. Non-destructive testing (NDT)—a set of techniques used to evaluate the properties and integrity of materials, components, or structures without causing damage to the tested object—is one of the disciplines seeking to benefit from this technology to increase reliability, safety, and productivity. Human-machine interaction (HMI), a recognized key area within Industry 4.0, plays an important role in the design, development, acceptance, and successful implementation of these systems. The integration of AI will significantly transform NDT tasks, introducing new tools, higher levels of process automation, and fully automated integration into production systems. The addition of assistive technologies like augmented reality will alleviate manual tasks but increase complexity, marking a transitional phase. For an NDT system to fully integrate into the broader Industry 4.0 framework, it must move beyond its traditional role as a self-contained entity and become part of a larger interconnected system. This transition will require new ways of interacting with technology, new task demands, and new competencies such as data analytics, automation, usability, control, oversight, communication, and complex problem-solving. We propose a paradigm shift to new roles: the Systems Developer, responsible for strategizing, developing, and integrating NDT systems with input from multiple sources and automation systems; the Caretaker, monitoring system functionality, resolving errors, and managing day-to-day operations; and the Problem Solver, diagnosing system problems and ensuring proper functioning. This development involves a multidisciplinary team, known as the "UX Design" role, tasked with creating a physical system that mediates between users and information sources to enhance inspection reliability and user acceptance. It is agreed that AI systems will continue to be operated and controlled by humans, so addressing human-machine interaction is paramount. The transition to more advanced NDT systems presents challenges such as adapting to complex technologies, addressing skill loss, and ensuring user acceptance. To overcome these hurdles, a user-centered approach that emphasizes intuitive interfaces and appropriate roles for humans and automation is critical. In addition, training programs tailored to new roles and responsibilities can help mitigate skill loss, while clear communication and phased implementation strategies are essential to manage organizational change and user resistance. By effectively addressing these challenges, companies can maximize the benefits of advanced AI technologies. Non-destructive testing serves as an illustrative example, but the principles and strategies discussed apply broadly across various technological systems integrating AI and HMI. The evolution towards more advanced, AI-driven systems demands a careful balance between technological capabilities and human factors, ensuring that the full potential of these innovations can be realized in a practical, user-friendly manner. T2 - 6th International Conference on Human Systems Engineering and Design: Future Trends and Applications (IHSED 2024) CY - Split, Croatia DA - 27.09.2024 KW - Human Factors KW - Artificial intelligence KW - AI KW - Human-Machine Interaction KW - Non-Destructive Testing KW - Acceptance PY - 2024 AN - OPUS4-61868 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ermilova, Elena T1 - Ellipsometry as optical metrology method for analysis of reference materials for nanoelectronics N2 - Electrical properties of materials at the nanoscale can be characterized using scanning microwave microscopes (SMM) and conductive atomic force microscopes (C AFM). However, the measurement results are difficult to compare since different setups and different reference standards are used. The development of new “out-of-lab” reference standards can contribute to the traceability and reliability of these scanning probe microscopy methods (SPM) and facilitate their broader industrial application. In this study, we discuss the capability of optical methods such as ellipsometry for the characterization of existing and the development of new reference calibration samples for scanning microwave microscopy. Ellipsometry is a fast and non-destructive method, which enables very accurate determination of the layer thickness and the dielectric functions of the materials. Imaging ellipsometry is suitable for spatially resolved measurements when analyzing thin layers in microstructured samples. We show how the electrical resistivity of indium tin oxide (ITO) layers in newly designed resistive calibration samples can be obtained from spectroscopic ellipsometric measurements. The extension of the measurement range into the mid-infrared region was necessary when analyzing ITO layers with low conductivity. This parameter was obtained by fitting a Drude function describing the absorption of the free carriers. The impact of the coating process conditions on the layer properties is discussed. Imaging ellipsometry was applied for the characterisation of thin ITO and SiO2 layers in microstructured resistive and capacitance calibration kits. The uncertainties of determined layer thicknesses were specified according to standardized practice guides used in ellipsometry. We show how statistical fingerprint analysis of the measured ellipsometric transfer quantities can be used to validate the quality of potential reference materials for nano-electronics and to monitor the processing of structured samples. T2 - L. ALTECH 2024 - Analytical techniques for accurate nanoscale characterization of advanced materials CY - Strasbourg, France DA - 27.05.2024 KW - Ellipsometry KW - Reference materials KW - Transparent conductive Oxides KW - Scannig probe microscope KW - Metrology KW - Nanoelectronics PY - 2024 AN - OPUS4-60268 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bulling, Jannis A1 - Jurgelucks, B. A1 - Prager, Jens A1 - Walther, A. T1 - Modellierung und Validierung eines inversen Verfahrens zur Schadensrekonstruktion mittels Lamb-Wellen im Ultraschallbereich N2 - Das Ausbreitungsverhalten geführter Ultraschallwellen ermöglicht die großflächige Prüfung von Platten und schalenförmigen Bauteilen wie Rohren und Laminaten auf Fehlstellen von wenigen Prüfpunkten aus. Während die beschränkte Divergenz der geführten Wellen die Ultraschallprüfung begünstigt, erschwert das dispersive und multimodale Verhalten der Lamb-Wellen die Auswertung der Ultraschallsignale. Die dispersive und multimodale Wellenausbreitung verkompliziert die Bestimmung der Fehlerposition bei der Auswertung der Geschwindigkeiten einzelner Wellenpakete. Zudem ist es herausfordernd, einen einfachen Zusammenhang zwischen den Reflexionen der Fehlstelle und deren Größe und Form herzustellen. Eine Möglichkeit zur genauen Bestimmung der Fehlerposition und -geometrie bietet der direkte Vergleich der Messsignale mit den Signalen aus einem Simulationsmodell. Die Nachbildung des Schadens im Simulationsmodell stellt ein inverses Problem dar, das iterativ gelöst werden kann, indem ein Vorwärtsmodell immer weiter optimiert wird. Klassische Ansätze wie die Finite Elemente Methode (FEM) sind für die Simulation von Ultraschallwellen aufgrund der kleinen Wellenlängen im Vergleich zur Bauteilgröße meist ineffizient. Aus diesem Grund basiert das vorgestellte Vorwärtsmodell auf der semi-analytischen Scaled Boundary Finite Element Method (SBFEM), die große Teile der Wellenausbreitung analytisch berechnet. In diesem Beitrag wird die Validierung des zweidimensionalen Modells an Platten mit einer rechteckigen Nut als Ersatzfehler präsentiert und es werden erste Schritte zur Validierung von 3D-Modellen vorgestellt. T2 - DAGA 2024 CY - Hannover, Germany DA - 18.03.2024 KW - Geführter Ultraschall KW - Inverse Verfahren KW - SBFEM PY - 2024 AN - OPUS4-60214 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hertwig, Andreas T1 - Determining Material Properties with Spectroscopic Ellipsometry N2 - In this lecture, an introduction will be given on Spectroscopic Ellipsometry, what quantities can be obtained with it, and how we use it in ELENA and other projects to determine functional parameters of thin layers at the nanoscale. T2 - Summer school ELENAM : metrology at the nanoscale CY - Fréjus, France DA - 02.06.2024 KW - Thin Layers KW - Ellipsometry KW - Nanotechnology KW - Electrical Paramters PY - 2024 AN - OPUS4-60247 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Würth, Christian T1 - Time resolved spectroscopy of upconverting lanthanide based upconversion nanocrystals N2 - This presentation gives an overview of time correlated population and depopulation processes of the electronic states of lanthanide doped nanoparticles. The fundamental principles of sensitized photon upconversion are explained. Theoretical principles and the correlation to experimental results are shown. Examples are given for particle growth, dissolution as well as influences of size, doping concentration and microenvironment. T2 - Principles and Applications of Time-resolved Fluorescence Spectroscopy CY - Berlin, Germany DA - 12.11.2024 KW - Upconversion KW - Time domain PY - 2024 AN - OPUS4-61652 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Neues von der Bundesanstalt für Materialforschung und –prüfung N2 - Es werden ausgewählte Folien aus der Standard-BAM-Präsentation gezeigt, im Anschluss daran die besonderen Kompetenzen des Fachbereichs 7.6. Dort wird insbesondere auf Anknüpfungspunkte zu Infrastruktur (Leitungen, Brücken,…) abgestellt. T2 - Sitzung DVGW-Landesgruppe Berlin-Brandenburg CY - Potsdam, Germany DA - 21.04.2024 KW - Kompetenzen KW - BAM KW - Korrosion PY - 2024 AN - OPUS4-61841 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hertwig, Andreas T1 - On the use of spectroscopic imaging ellipsometry for quantification and characterisation of defects in thin films for power electronics N2 - Compound semiconductors (CS) are promising materials for the development of high-power electrical applications. They have low losses, can withstand high temperatures and can operate at very high voltages and currents. This makes them a key technology for the electrification of many high energy applications, especially electromobility and HVDC power lines. The challenge with CS technology is that most of the process technology has to be developed anew to the high standards required by electronic applications. Today, compound semiconductors can be produced in thin layers on top of substrates fabricated from classical crystal growth processes that are already well established. A promising method for this is metal organic vapour phase epitaxy (MOVPE). With this method, many different compounds with semiconducting properties can be synthesized. Additionally, this process technology is a direct thin layer deposition method. Therefore, complex multilayer systems can be generated directly by the deposition process and without the need of doping after growing. There are a number of critical defects that can originate from the deposition process of these thin film devices. Within this project, we intend to develop new correlative imaging and analysis techniques to determine defect types, to quantify defect size and number density, as well as to characterise defects for process optimisation. We report here on the use of spectroscopic ellipsometry and imaging ellipsometry to investigate defects in several different compound semiconductor materials used in high-power electronic devices. The materials we investigated are β-Ga2O3, SiC, GaN, AlN, and AlGaN materials as well as oxidised SiC surfaces. All of these materials have their typical defects and require optimised measurement and analysis schemes for reliable detection and analysis. Spectroscopic ellipsometry is a highly sensitive method for determining the thicknesses and dielectric function of thin layers, yielding potentially a high number of microscopic properties. The combined method between ellipsometry and optical microscopy is called imaging ellipsometry and is especially powerful for the large amount of data it produces. We have analysed defects in SiC- and AlN-based thin film semiconductors as well as characterised the properties of different types of SiO2 layers created on top of SiC monocrystals. We developed ellipsometric models for the data analysis of the different semiconductor materials. If the defects have geometric features, it is useful to combine the ellipsometric analysis with topometry method like interference microscopy and scanning probe microscopy. We have successfully characterised function-critical defects in MOVPE SiC layers and correlated the findings with topography from WLIM measurements. We have developed an imaging ellipsometric measurement methodology that allows to estimate the relative defect area on a surface by a statistical raw data analysis. Compound semiconductors (CS) are promising materials for the development of high-power electrical applications. They have low losses, can withstand high temperatures and can operate at very high voltages and currents. This makes them a key technology for the electrification of many high energy applications, especially electromobility and HVDC power lines. The challenge is that most of the process technology has to be developed specifically and tailored to the high standards required by electronic applications. Today, many different CS materials can be produced in thin layers on top of substrates fabricated from classical crystal growth processes that are already well established. A promising method for this is metal organic vapour phase epitaxy (MOVPE). This technology is a direct thin layer deposition method capable of producing complex multilayer systems directly from one deposition process without the need of doping after growing. There are a number of critical defects that can originate from the deposition process when targeting electronic thin film devices. Within this project, we intend to develop new correlative imaging and analysis techniques to determine defect types, to quantify defect size and density, as well as to characterise defects for further process optimisation. We report here on the use of spectroscopic and multispectral imaging ellipsometry to investigate defects in several different compound semiconductor materials used in high-power electronic devices. The materials we investigated are β-Ga2O3, SiC, GaN, AlN, and AlGaN as well as oxidised SiC. All of these materials have their typical defects and require optimised measurement and analysis schemes for reliable detection and analysis. Spectroscopic ellipsometry is a highly sensitive method for determining the thicknesses and dielectric function of thin layers, yielding potentially a high number of microscopic properties. The combined method between ellipsometry and optical microscopy is known as imaging ellipsometry and is especially powerful for the large amount of data it produces. We have analysed defects in SiC- and AlN-based thin film semiconductors as well as characterised the properties of different types of SiO2 layers created on top of SiC monocrystals. We developed ellipsometric models for the data analysis of the different semiconductor materials. If the defects have geometric features, it is useful to combine the ellipsometric analysis with topometry methods like interference microscopy and scanning probe microscopy. We have successfully characterised function-critical defects in MOVPE SiC layers and correlated the findings with topography from WLIM measurements. We have developed an imaging ellipsometric measurement methodology that allows to estimate the relative defect area on a surface by a statistical raw data analysis. T2 - EMRS Spring Meeting 2024 - ALTECH 2024 CY - Strasbourg, France DA - 27.05.2024 KW - Ellipsometry KW - Power Electronics KW - Layer Materials KW - Defect Analysis PY - 2024 AN - OPUS4-60266 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kozdras, Mark T1 - Towards a Self-driving Lab for Nanoparticle Research N2 - Society is currently confronted with two global challenges, climate change and sustainable development. This reality reverberates amongst the leading nations of the world and is articulated as a priority by the United Nations through the Framework Convention on Climate Change and its seventeen Sustainable Development Goals. In 2016, under the Paris Accord, Mission Innovation, MI, emerged as a global response to climate change and developed eight innovation challenges to mitigate its effect, including Clean Energy Materials, IC6. This innovation challenge focused its efforts on accelerating the development and deployment of clean energy materials by more than a factor of ten through Materials Acceleration Platforms, MAPs – autonomous, self-driving materials laboratories and renewed itself under the current mandate as Materials for Energy, M4E. Self-driving labs deploy artificial intelligence, robotic automation and high-performance simulation and modeling in a closed loop system of material synthesis and characterization. An international ecosystem for accelerated materials discovery has been established and finds applications in many enabling materials technologies, including nanomaterials. The importance of nanomaterials to catalysis for hydrogen production and carbon dioxide conversion as well as energy storage in batteries is well known. In this work, the international efforts under Materials for Energy will be elaborated including the development of MINERVA - MAP for Intelligent Nanomaterial synthesis Enabled by Robotics for Versatile Applications. MINERVA was specifically built to include the specialized equipment required for the synthesis, characterization and closed-loop optimization of various nano- and advanced materials, ranging from simple inorganic (silica, metal, metal oxide) or polymeric nanoparticles to more complex core-shell architectures and materials with well-defined porosity or surface chemistry. Currently, we are investigating materials for applications in antimicrobial and antibiofouling surface coatings, sensor materials, as well as the reproducible synthesis of reference materials with this platform. T2 - Nanotek 2024 CY - Barcelona, Spain DA - 25.03.2024 KW - Self-driving Labs KW - SDLs KW - Advanced Materials KW - Autonomous Materials Discovery KW - Nanoparticles Synthesis and Characterization PY - 2024 AN - OPUS4-60382 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kunji Purayil, Sruthi Krishna A1 - Balasubramaniam, K. T1 - Data-driven AI for the automated classification of the isothermal heat-treated thermal barrier coatings using pulsed infrared thermography N2 - Development of reliable age prediction models are crucial in monitoring the formation of oxide layer and degradation of TBC at regular intervals. This study proposes an automated classification of isothermal heat-treated TBC samples using temperature data, which helps in predicting the TBC life and monitoring the TBC degradation. TBC-coated samples are isothermal heat-treated at 1000 °C, and the initial growth of thermally grown oxide is monitored using a non-destructive thermal imaging technique. The proposed study integrates data-driven AI (DAI) models and feature extraction techniques to interpret complex thermal patterns measured from the TBC coating surface. The performance of the proposed classification framework is tested using deep learning and classical machine learning models with different types and window sizes of input data. Input data used for validation are raw experiment data, logarithmic of experiment data, polynomial fit data, and thermal signal reconstruction fit coefficients. The maximum c KW - Infrared thermography KW - NDT KW - Artificial intelligence KW - Deep learning KW - Predictive maintenance PY - 2024 DO - https://doi.org/10.1088/1361-6463/ad8ce7 SN - 1361-6463 VL - 58 IS - 4 SP - 1 EP - 10 PB - IOP Publishing CY - Bristol AN - OPUS4-61641 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yusenko, Kirill A1 - Petrushina, M. A1 - Dedova, E. A1 - Portnaygin, A. A1 - Papynov, E. A1 - Filatov, E. A1 - Korenev, S. A1 - Gubanov, A. T1 - Effect of temperature and pressure on mixed oxide solid solutions N2 - A hydrothermal synthesis of ZrW2-xMoxO8 (0 ≤ x ≤ 2) from the corresponding precursors is reported in this paper. High-temperature and high-pressure data are presented for the sample with x = 1.6. An increase in temperature initiates the phase transition from tetragonal precursor to orthorhombic-ZrW2-xMoxO8 (x = 1.6) with the subsequent formation of cubic and trigonal phases. The thermolysis parameter of the disordered cubic ZrW2-xMoxO8 (x = 1.6) phase is 803 K, and the coefficient of thermal expansion is α = -4.6∙10–6 K−1. Data on ZrW2-xMoxO8 (x = 1.6) structure as a function of pressure are obtained for the first time. Pressureinduced changes from cubic to orthorhombic ZrW2-xMoxO8 (x = 1.6) phase at 1.38 GPa are observed. The sample amorphization is irreversible during decompression. KW - Phase transition KW - High-pressure KW - Complex oxides PY - 2020 DO - https://doi.org/10.1016/j.inoche.2020.107965 VL - 117 SP - 107965 PB - Elsevier B.V. AN - OPUS4-50821 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stawski, Tomasz A1 - Besselink, R. A1 - Chatzipanagis, K. A1 - Hövelmann, J. A1 - Benning, L. G. A1 - Van Driessche, E. S. T1 - Nucleation Pathway of Calcium Sulfate Hemihydrate (Bassanite) from Solution: Implications for Calcium Sulfates on Mars N2 - CaSO4 minerals (i.e., gypsum, anhydrite, and bassanite) are widespread in natural and industrial environments. During the last several years, a number of studies have revealed that nucleation in the CaSO4–H2O system is nonclassical, where the formation of crystalline phases involves several steps. Based on these recent insights, we have formulated a tentative general model for calcium sulfate precipitation from solution. This model involves primary species that are formed through the assembly of multiple Ca2+ and SO42– ions into nanoclusters. These nanoclusters assemble into poorly ordered (i.e., amorphous) hydrated aggregates, which in turn undergo ordering into coherent crystalline units. The thermodynamic (meta)stability of any of the three CaSO4 phases is regulated by temperature, pressure, and ionic strength, with gypsum being the stable form at low temperatures and low-to-medium ionic strengths and anhydrite being the stable phase at high temperatures and at lower temperature for high salinities. Bassanite is metastable across the entire phase diagram but readily forms as the primary phase at high ionic strengths across a wide range of temperatures and can persist up to several months. Although the physicochemical conditions leading to bassanite formation in aqueous systems are relatively well established, nanoscale insights into the nucleation mechanisms and pathways are still lacking. To fill this gap and to further improve our general model for calcium sulfate precipitation, we conducted in situ scattering measurements at small-angle X-ray scattering and wide-angle X-ray scattering and complemented these with in situ Raman spectroscopic characterization. Based on these experiments, we show that the process of formation of bassanite from aqueous solutions is very similar to the formation of gypsum: it involves the aggregation of small primary species into larger disordered aggregates, only from which the crystalline phase develops. These data thus confirm our general model of CaSO4 nucleation and provide clues to explain the abundant occurrence of bassanite on the surface of Mars (and not on the surface of Earth). KW - Gypsum' SAXS KW - Calcium sulfate KW - Bassanite KW - Nucleation PY - 2020 DO - https://doi.org/10.1021/acs.jpcc.0c01041 VL - 124 IS - 15 SP - 8411 EP - 8422 PB - American Chemical Society AN - OPUS4-50849 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Waurischk, Tina A1 - Thieme, C. A1 - Rüssel, C. T1 - Crystal growth velocities of a highly anisotropic phase obtained via surface and volume crystallization of barium–strontium–zinc silicate glasses N2 - In the past few years, a new phase, Ba0.5Sr0.5Zn2Si2O7 with negative thermal expansion has been described in the literature. Some excess of SiO2 is necessary to produce glasses from which the Ba0.5Sr0.5Zn2Si2O7 phase can be crystallized. Unfortunately, in such glasses usually surface crystallization occurs; however, the addition of nucleating agents such as trace quantities of platinum or relatively high quantities of ZrO2 is necessary to achieve bulk nucleation. These additional components also affect the crystal growth velocity, which furthermore is different for crystal growth from the surface and in the bulk. In this paper, three different chemical compositions containing different ZrO2 concentrations, where one composition additionally contains 100 ppm platinum, are studied with respect to their crystallization behaviour. Although the compositions do not differ much, the crystallization behaviour and also the Crystal growth velocities are surprisingly different. KW - Glass ceramic KW - Crystal growth velocity KW - Low expansion PY - 2020 DO - https://doi.org/10.1007/s10853-020-04773-6 SN - 0022-2461 VL - 55 SP - 10364 EP - 10374 PB - Springer AN - OPUS4-50853 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weigel, Sandra A1 - Sielaff, S. A1 - Kunsic-Nowak, T. A1 - Nytus, N. A1 - Schwettmann, K. A1 - Schulze, C. A1 - Wetekam, J. T1 - Die FTIR-Untersuchung von Bitumen: Chancen, Durchführung und Präzision N2 - Die Fourier-Transformations-Infrarot-Spektroskopie (FTIR-Spektroskopie) stellt eine innovative und wirkungsvolle Methode zur Charakterisierung von Bitumen und bitumenhaltigen Bindemitteln dar. So erlaubt die FTIRCharakterisierung nicht nur eine Bewertung des Alterungsfortschritts eines Bindemittels, sondern zudem auch die Identifizierung von im Bitumen enthaltenen Additiven und Schadstoffen wie z. B. polyzyklischen aromatischen Kohlenwasserstoffen (PAK), die Ableitung verschiedener physikalischer und chemischer Kennwerte sowie weiterhin eine Klassifizierung von Bindemitteln nach verschiedenen übergeordneten Eigenschaften wie der Raffinerie, dem Alterungszustand und auch der Alterungsempfindlichkeit. KW - Bitumen und bitumenhaltige Bindemittel KW - FTIR-Spektroskopie KW - Anwendungsmöglichkeiten KW - Vergleichuntersuchung KW - Arbeitsanleitung KW - Präzision PY - 2023 UR - https://www.kirschbaum.de/fachzeitschriften/strasse-und-autobahn/strasse-und-autobahn/aktuelles-heft-17.html DO - https://doi.org/10.53184/STA8-2023-4 VL - 74/8 SP - 630 EP - 642 PB - KIRSCHBAUM VERLAG GmbH CY - Bonn AN - OPUS4-59049 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Besselink, R. A1 - Stawski, Tomasz A1 - Freeman, H. M. A1 - Hovelmann, J. A1 - Tobler, D. J. A1 - Benning, L. G. T1 - Mechanism of Saponite Crystallization from a Rapidly Formed Amorphous Intermediate N2 - Clays are crucial mineral phases in Earth’s weathering engine, but we do not know how they form in surface environments under (near-)ambient pressures and temperatures. Most synthesis routes, attempting to give insights into the plausible mechanisms, rely on hydrothermal conditions, yet many geological studies showed that clays may actually form at moderate temperatures (<100 °C) in most terrestrial settings. Here, we combined high-energy X-ray diffraction, infrared spectroscopy, and transmission electron microscopy to derive the mechanistic pathways of the low-temperature (25–95 °C) crystallization of a synthetic Mg-clay, saponite. Our results reveal that saponite crystallizes via a two stage process: (1) a rapid (several minutes) coprecipitation where ∼20% of the available magnesium becomes incorporated into an aluminosilicate network, followed by (2) a much slower crystallization mechanism (several hours to days) where the remaining magnesium becomes gradually incorporated into the growing saponite sheet structure. KW - Saponite KW - FTIR KW - PDF KW - Diffraction PY - 2020 DO - https://doi.org/10.1021/acs.cgd.0c00151 VL - 20 IS - 5 SP - 3365 EP - 3373 PB - American Chemical Society AN - OPUS4-50917 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zerbst, Uwe A1 - Hensel, Jonas T1 - Application of fracture mechanics to weld fatigue N2 - The application of fracture mechanics to the determination of the fatigue behavior of weldments is discussed with the focus on classic fatigue, i.e., the overall fatigue life and the fatigue strength in terms of an S-N curve and the endurance limit. The following issues are addressed: specific features of short fatigue crack propagation, an adequate initial crack size, multiple crack propagation and its statistical treatment as well as welding residual stresses. As an example, an approach of the authors is applied to the determination of FAT classes for a butt weld with varying weld toe geometry. KW - Weld fatigue KW - Weld toe geometry KW - Short crack propagation KW - FAT class concept PY - 2020 DO - https://doi.org/10.1016/j.ijfatigue.2020.105801 SN - 0142-1123 VL - 139 SP - 105801 PB - Elsevier Ltd. AN - OPUS4-50991 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Oliveira, C. A1 - Silveira, D. A1 - Varum, H. A1 - Parisi, F. A1 - Miccoli, Lorenzo A1 - Solis, M. A1 - Rodriguez-Mariscal, J. D. A1 - Tarque, N. ED - Varum, H. ED - Parisi, F. ED - Tarque, N. ED - Silveira, D. T1 - Mechanical Characterization of Adobe Masonry N2 - The characterization of the mechanical properties and behaviour of adobe masonry is fundamental for the understanding of the structural behaviour of adobe constructions. Thus, in the last decades, experimental studies focused on this topic have been carried out by different authors. Many of the existing experimental works, however, were carried out aiming to support broader studies focused on the seismic behaviour of adobe constructions and are not very detailed. Moreover, authors tend to adopt different procedures in their experimental work, since there are few indications in existing standards for testing adobe masonry. The wide variety in materials used, both for the adobes and mortars, further complicates this work, making it difficult to compare results obtained in different studies. This chapter provides an overview of the indications given by standards and other technical recommendations for the mechanical testing of adobe masonry. It presents a review of existing research on the mechanical behaviour of adobe masonry, addressing studies that focus on: (i) compression behaviour, (ii) shear behaviour, (iii) joint shear behaviour. It provides a global analysis of the existing knowledge, suggesting improvements for normative documents and identifying future Research needs. KW - Adobe masonry KW - Mechanical behaviour KW - Experimental tests KW - Standards PY - 2021 SN - 978-3-030-74736-7 DO - https://doi.org/10.1007/978-3-030-74737-4_4 SN - 2194-9832 VL - 20 SP - 55 EP - 92 PB - Springer Nature Switzerland AG AN - OPUS4-54171 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Silveira, D. A1 - Oliveira, C. A1 - Varum, H. A1 - Ioannou, I. A1 - Miccoli, Lorenzo A1 - Tarque, N. A1 - Parisi, F. A1 - Fenu, L. A1 - Solis, M. A1 - Rodriguez-Mariscal, J. D. ED - Varum, H. ED - Parisi, F. ED - Tarque, N. ED - Silveira, D. T1 - Mechanical Characterization of Adobe Bricks N2 - The mechanical characterization of adobe bricks is an important first step in the study of the behaviour of adobe masonry. For this reason, in the last decades, different authors have conducted research on the mechanical behaviour of adobes from various regions of the world. Despite the importance of mechanical characterization, there are still only a few standards and normative documents with clear indications for the mechanical testing of earthen materials and, in general, These indications are not thorough and vary among different countries. Consequently, authors tend to adopt different types of test specimens and procedures in their experimental work, thus obtaining results that are not directly comparable. The fact that the materials and procedures traditionally used are also not standardized,varying greatly from region to region, also contributes to the difficulty of comparing results from different studies. This chapter presents a review of the indications provided by codes, standards and other technical recommendations for the mechanical testing of adobe bricks, as well as a detailed review of procedures adopted, and results obtained by different authors regarding the mechanical characterization of traditional adobe bricks. This chapter focuses, in particular, on the behaviour of adobe bricks when subjected to simple compression. It provides an overview of the existing knowledge and identifies needs for future research and development. KW - Adobe KW - Adobe masonry KW - Mechanical behaviour KW - Test procedures KW - Standards PY - 2021 SN - 978-3-030-74736-7 DO - https://doi.org/10.1007/978-3-030-74737-4 SN - 2194-9832 VL - 20 SP - 35 EP - 54 PB - Springer Nature Switzerland AG AN - OPUS4-54170 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Artinov, Antoni T1 - Modeling the Relationship between Weld Pool Dynamics and Centerline Solidification Cracking in High Power Laser Beam Welding N2 - The present work deals with the recently confirmed widening of the weld pool interface, known as a bulging effect, and its relevance in high power laser beam welding. A combined experimental and numerical approach is utilized to study the influence of the bulge on the hot cracking formation and the transport of alloying elements in the molten pool. A technique using a quartz glass, a direct-diode laser illumination, a high-speed camera, and two thermal imaging cameras is applied to visualize the weld pool geometry in the longitudinal section. The study examines the relevance of the bulging effect on both, partial and complete penetration, as well as for different sheet thicknesses ranging from 8 mm to 25 mm. The numerical analysis shows that the formation of a bulge region is highly dependent on the penetration depth and occurs above 10 mm penetration depth. The location of the bulge correlates strongly with the cracking location. The obtained experimental and numerical results reveal that the bulging effect increases the hot cracking susceptibility and limits the transfer of alloying elements from the top of the weld pool to the weld root. T2 - Gastvortrag an der Universität Innsbruck, Institut für Konstruktion und Materialwissenschaften CY - Innsbruck, Austria DA - 18.06.2023 KW - Laser beam welding KW - Centerline solidification cracking KW - Bulging KW - Numerical simulation PY - 2024 AN - OPUS4-60333 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Krütt, Enno A1 - Weise, Frank A1 - Meng, Birgit T1 - Einfluss einer druckschwellinduzierten Degradation von Fahrbahndeckenbeton auf die schädigende AKR T1 - Influence of cyclic compressive loading induced degradation of road pavement concrete on harmful AAR N2 - In den letzten Jahren sind im deutschen Bundesautobahnnetz verstärkt Schäden an vor 2005 errichteten Betonfahrbahndecken aufgetreten, die mit einer Alkali-Kieselsäure-Reaktion (AKR) in Verbindung gebracht werden. Neben dem AKR-fördernden Einfluss von alkalihaltigen Taumitteln werden Fahrbahndecken zyklischen mechanischen Belastungen infolge des Verkehrs und Zwangsspannungen durch klimatische Einwirkungen ausgesetzt. Solche mechanischen Belastungen werden bisher in keinem AKR-Prüfverfahren berücksichtigt. Die zyklischen Belastungen können zu einer Degradation des Betongefüges führen, die ggf. einen AKR-fördernden Einfluss hat. Dieser Beitrag stellt Untersuchungen vor, die zur Beantwortung der Frage nach dem Einfluss einer zyklischen mechanischen Belastung auf den AKR-Schadensprozess beitragen. Dabei wird der Hypothese nachgegangen, dass die ermüdungsinduzierte Degradation zu einer Erhöhung des Stofftransports führt. Dieser hat einen Einfluss auf die AKR-Schadensentwicklung, da die Reaktionspartner zunächst zum Reaktionsort transportiert werden müssen. Daher wird angenommen, dass sich mit dem Stofftransport auch die AKR-Schädigung verstärkt. Es werden Betonproben aus typischen Fahrbahndeckenbetonen einer vorgeschalteten zyklischen Druckschwellbelastung ausgesetzt. Die Degradation infolge der Vorbelastung wird simultan mittels ZfP-Verfahren charakterisiert. Anschließend werden die Auswirkungen der zyklischen Vorschädigung auf den Stofftransport sowie auf die AKR vergleichend an Prüfkörpern ohne und mit Vorschädigung untersucht. Die Ergebnisse lassen den Schluss zu, dass die zyklische Vorschädigung sowohl den Stofftransport als auch die AKR fördert. N2 - In recent years the German motorway network has seen an increase in the occurrence of damage to concrete road surfaces built before 2005, which can be attributed to the alkali-silica reaction (ASR). In addition to exposure to ASR-stimulating alkalirich deicing-agents, road surfaces are also subjected to cyclical mechanical loading resulting from traffic and induced stresses due to climatic impact. Such mechanical loadings are not considered in any of the previously developed ASR testing procedures. This cyclical loading could, however, lead to a degradation of the concrete microstructure and, in turn, stimulate the ASR-process. This article presents investigations that contribute to answering the question of whether a mechanically induced degradation influences the ASR-process. The hypothesis that the mechanically induced degradation leads to an increase in mass transport is examined. The mass transport is important for the ASR process because the reactants need to be transported to the reaction location before the reaction can take place. Therefore, it is assumed that increased mass Transport also leads to increased ASR damage. Concrete specimens made of typical pavement concretes are subjected to a predamaging cyclic compressive loading. The degradation is characterized simultaneously during the pre-damaging process using non-destructive testing (NDT) techniques. Then the effects of the cyclical pre-damage on the mass transport as well as on the ASR are determined by comparing results from test specimens with and without pre-damage. The results lead to the conclusion that the cyclical pre-damage increases both the mass transport and the ASR. KW - Stofftransport KW - Betonfahrbahndecken KW - AKR KW - Zyklische Belastung KW - Degradation PY - 2020 DO - https://doi.org/10.1002/best.202000017 SN - 0005-9900 VL - 115 IS - 10 SP - 779 EP - 788 PB - Wilhelm Ernst & Sohn CY - Berlin AN - OPUS4-51561 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fladt, Matthias T1 - Internal water-repellent treatment – a novel strategy for mitigating alkali-aggregate reaction in concrete pavements N2 - To prevent future alkali-aggregate reaction (AAR) damage, which has occurred frequently in the German highway network in recent years, a new regulation has been drafted. This regulation severely limits the use of alkali-sensitive aggregates by requiring that their suitability be verified by certified inspectors using newly developed AAR concrete tests that involve the external supply of alkali. This has led to a significant limitation in the number of aggregates usable for concrete pavements. A novel AAR avoidance strategy is now being pursued, which aims to enable the use of borderline alkali-sensitive aggregates through the application of an internal water-repellent treatment. The addition of water repellents during concrete production should significantly reduce the ingress of water and external de-icing salts into the concrete pavement, thus reducing the potential for AAR damage. This paper presents the results of laboratory tests to assess the suitability of this new AAR prevention strategy. Representative, highly AAR-susceptible road paving concrete made with an alkali-sensitive greywacke and various water repellents were used as the basis for these experiments. The tests for concrete suitability included determining the conventional fresh and hardened concrete properties as well as concrete prism tests with external alkaline supply. Building on these results, laser-induced breakdown spectroscopy (LIBS) analyses of de-icing-salt intrusion as well as microscopic examinations for verification of the AAR characteristics were carried out. The results of the AAR concrete tests with external alkaline supply support the conclusion that, when hydrophobic agents containing a suitable active ingredient are used, the AAR damage process in road paving concrete can be sufficiently prevented. T2 - 16th International Conference on Alkali-Aggregate Reaction in Concrete CY - Lisboa, Portugal DA - 31.05.2022 KW - Concrete pavements KW - Internal water-repellent treatment KW - Preventive measures KW - Testing for potential AAR PY - 2022 AN - OPUS4-56870 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Weise, Frank A1 - Hüsken, Götz T1 - Ringversuch zum statischen Spaltzugversuch nach AL Sp-Beton N2 - Für die rechnerische Dimensionierung der Betondecken im Oberbau von Verkehrsflächen für den Neubau sowie die Erneuerung nach RDO-Beton 09 ist die statische Spaltzugfestigkeit an der unteren und oberen Bohrkernscheibe entsprechend der Vorgaben der AL Sp-Beton zu bestimmen. Aufgrund der unzureichenden Kenntnis der Präzision dieses Prüfverfahrens wurden, basierend auf dem Entwurf des FGSV-Merkblatts zur statistischen Auswertung von Prüfergebnissen, mit einem breit aufgestellten Ringversuch die statistischen Kennwerte an Labor- und Bestandsbetonen unter Vergleich- und Wiederholbedingungen ermittelt. Zur möglichst guten statistischen Absicherung nahmen an dem Ringversuch dreizehn erfahrene Prüfstellen teil, die vorab einem Audit unterzogen wurden. Zur Abdeckung des vielschichtigen Einsatzes des Prüfverfahrens erfolgte der Ringversuch an acht Prüflosen, die sowohl die Erst-/ Eignungsprüfung und Übereinstimmungskontrolle bei Neubaumaßnahmen, als auch die Restsubstanzbewertung von Betonfahrbahnplatten berücksichtigen. Zur Bewertung des Materialeinflusses wurde zusätzlich ein Prüflos mit Labormörtel untersucht. Die Probenvorbereitung erfolgte zentral an der BAM. Zur Sicherstellung einheitlicher Prüfbedingungen bei den Prüfstellen wurde zusätzlich eine detaillierte Standardarbeitsanweisung erarbeitet, die partiell bereits Eingang in das Normenwerk gefunden hat. Bei der Plausibilitätsprüfung aller prüflosspezifischen Einzelwerte der Spaltzug- und Druckfestigkeit wurden vereinzelt sowohl Ausführungsfehler als auch Übertragungs- und Tippfehler festgestellt. Der sich anschließende Lilliefors-Test zeigt, dass die ermittelten Einzelwerte bis auf wenige Aus-nahmen normalverteilt sind und damit die Voraussetzungen für die statistische Auswertung gegeben sind. Mittels grafischer Darstellung der Mandel’s h- und k-Werte wurden die Auffälligkeiten hinsichtlich der Mittelwerte und Varianzen prüflosspezifisch für die einzelnen Prüfstellen visualisiert und anschließend einige von ihnen mittels Grubbs- und Cochran-Test als Ausreißer identifiziert. Nach Ausreißerelimination wurde mit dem klassischen Verfahren bei der Spaltzugfestigkeit der geringste Variationskoeffizient unter Vergleich- und Wiederholbedingungen bei der Erst-/Eignungsprüfung mit 6,2 und 6,4 Prozent ermittelt. Bei einer Verminderung des Materialeinflusses durch die Verwendung eines Labormörtels verbessern sich die statistischen Kennwerte auf 4,5 und 5,3 Prozent. Mit 8,2 und 9,5 Prozent beziehungsweise 8,6 und 9,5 Prozent werden bei der Restsubstanzbewertung von Wasch- und Unterbetonen die höchsten Werte bestimmt. Das robuste Auswerteverfahren (ohne Eliminierung der Ausreißer) nach dem Entwurf des FGSV-Merkblatts zur statistischen Auswertung von Prüfergebnissen erwies sich in der Form als ungeeignet und bedurfte einer Überarbeitung. Bezüglich der vergleichend mit klassischen und robusten Verfahren gewonnenen Kennwerte ist festzustellen, dass bei sehr homogenen Messergebnissen eines Prüfloses beide Verfahren nahezu die gleichen statistischen Kennwerte liefern. Bei der Eliminierung von Ausreißern sind die Ergebnisse des robusten Verfahrens in der Regel etwas größer als die des klassischen Verfahrens. Die begleitenden vertiefenden Untersuchungen bei der Spaltzugprüfung mit innovativen Prüftechniken lieferten wertvolle Erkenntnisse zur Bewertung der Prüfeinflüsse. N2 - The computational design of concrete pavements according to the requirements of the RDO-Beton 09 requires the splitting tensile strength to be determined according to specifications of the AL Sp-Beton. However, detailed information on the precision of the described test procedure is missing. Therefore, a round robin test was set up in order to determine the statistical parameters of the prescribed splitting tensile strength test on laboratory concrete and cores extracted from concrete pavements in terms of repeatability and reproducibility. 13 testing institutes have been involved in the round robin test to guarantee a representative coverage of the sector. The selected testing institutes have been audited prior the round robin test in order to ensure their capabilities. The round robin test was divided into 8 testing lots for covering the broad field of possible applications. Thereby, the testing lots cover both the initial testing of concrete and quality control of new construction. The latter case implies also the assessment of existing concrete pavements. Additionally, a cementitious mortar was designed in order to consider the influence of the material, such as maximum grain size, on the test procedure. The samples were prepared at BAM to guarantee a uniform sample preparation. Furthermore, a standard operating procedure was prepared to assure constant test conditions at the testing institutes. This standard operating procedure is already partly considered by the corresponding standard. A revision of the data reported by the testing institutes revealed that execution errors, transcription errors as well as typing errors occurred. However, a Lilliefors-Test was conducted to verify the Gaussian distribution of the reported test data and to allow the further statistical analysis. Only view data sets do not follow a Gaussian distribution, has no remarkable influence on the obtained statistical data. By means of the graphical illustration of Mandel’s h- and k-values, abnormalities of the arithmetic mean and variance are depicted. These apparent abnormalities can be identified as outliers using the Grubbs and Cochran test. After eliminating the identified outliers, the corresponding statistical parameters have been determined using the classical method for data analysis. The lowest coefficient of variation that was determined for the splitting tensile strength by using the classical method for assessment of the repeatability and reproducibility of the test procedure amounts to 6.2 and 6.4%, respectively, for the initial testing of concrete. Reducing the material influence by using a cementitious mortar, the corresponding statistical parameters were reduced to 4.5 and 5.3%. On the contrary, the highest statistical values were obtained for the assessment of existing concrete pavements. Here, values of 8.2 and 9.5% were obtained for the exposed aggregate concrete and 8.6 and 9.5% for the subconcrete, respectively. The robust method for data analysis (without elimination of outliers) according to the draft version of the technical bulletin of the FGSV turned out to be inappropriate and required, therefore, a revision. Comparing the statistical parameters obtained by the classical and robust method used for data analysis it can be stated that both methods result in nearly identical values for homogeneous data sets without outliers. Considering outliers in the existing data sets, the statistical parameters obtained by the robust method are slightly higher than the values obtained by the classical method with elimination of outliers. The additional investigations on the splitting tensile strength using innovative test procedures provided valuable findings for the assessment of test results. KW - Verfahrenspräzision KW - Betonfahrbahndecke KW - Prüfverfahren AL Sp-Beton KW - Spaltzugfestigkeit KW - Ringversuch PY - 2022 SN - 978-3-95606-688-7 SN - 0943-9323 VL - Straßenbau Heft S 178 SP - 1 EP - 90 PB - Fachverlag NW in der Carl Ed. Schünemann KG CY - Bremen AN - OPUS4-54957 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kühnel, Alena T1 - 3D-Ansprache von Betonfahrbahndeckentexturen N2 - Die Oberflächentexturierung der Betonfahrbahndecken mittels Grinding und Grooving steht seit einigen Jahren im Mittelpunkt der Forschung und Entwicklung des Betonstraßenbaus in Deutschland. In den vergangenen Jahren wurden die vorteilhaften Oberflächenperformances derartiger Texturen, wie z.B. Griffigkeit, Ebenheit, Lärmminderung, in zahlreichen Forschungsprojekten umfassend untersucht. Im Kontext des gegenwärtig verfolgten ganzheitlichen performanceorientierten Ansatzes liegt der Fokus nun verstärkt auf der Analyse und Charakterisierung der Oberflächentopografie von Grinding- bzw. Groovingtexturen. Insbesondere gilt ein Hauptaugenmerk hierbei der zeitlichen Entwicklung der Oberflächentexturen in Abhängigkeit von äußeren Einwirkungen durch Klima und Verkehr. Im Rahmen eines von der Bundesanstalt für Straßenwesen (BASt) geförderten Forschungsvorhabens wurden zunächst die messtechnischen Voraussetzungen für eine hochaufgelöste dreidimensionale Erfassung der Oberflächentopografie von Grinding- und Groovingtexturen in situ geschaffen. Das schließt auch die Entwicklung einer Messanordnung, die eine Wiederholbarkeit der 3D-Messungen gewährleistet und somit die Erfassung der zeitlichen Texturveränderungen ermöglicht. Basierend darauf wurden Auswerteroutinen zur qualitativen und quantitativen Beschreibung der Oberflächentexturen und deren Veränderungen entwickelt und angewandt. Anschließend wurde der Zustand von Grinding- und Groovingtexturen an ausgewählten Praxisstrecken in definierten Zeitintervallen erfasst. Unter Verwendung der erarbeiteten Auswerteroutinen wurden die erfassten Oberflächen analysiert und repräsentative Texturkennwerte abgeleitet. T2 - Forschungskolloquium Betonstraßenbau CY - Dresden, Germany DA - 19.01.2023 KW - Betonfahbahndeckentexturen KW - Grinding KW - 3D-Laserscanning KW - Datenanalyse KW - Grooving PY - 2023 AN - OPUS4-56896 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Frei, Vivian A1 - Pirskawetz, Stephan A1 - Thiele, Marc A1 - Rogge, Andreas T1 - Ermüdungsverhalten von Beton für unterschiedliche Probekörpergeometrien N2 - Die zunehmende Anwendung hochfesten Betons in ermüdungsbelasteten Bauwerken, herausfordernde Belastungsszenarien im Bereich von On- und Offshore Windenergieanlagen bezüglich sehr hoher Lastwechselzahlen sowie das gleichzeitige Streben nach energie- und ressourcenschonendem Bauen stellen die Bemessung von Beton gegen Ermüdung vor neue Aufgaben. Eine Vielzahl von Studien beschreibt bereits die Auswirkung von Einflussfaktoren wie Mischungszusammensetzung, Feuchte, Probekörpergröße oder Belastungsart auf die Ermüdungsfestigkeit und den Ermüdungsprozess. Aufgrund der unterschiedlichen Geometrien und Mischungen der in den verschiedenen Studien verwendeten Proben sind die Auswirkungen der Einflussfaktoren jedoch kaum miteinander vergleichbar. In dem vom Bundesministerium für Wirtschaft und Klimaschutz (BMWK) geförderten Verbundprojekt WinConFat wurden deshalb verschiedene Einflussfaktoren gezielt an Proben mit einheitlichen Mischungen untersucht. Das durch die Bundesanstalt für Materialforschung und -prüfung (BAM) bearbeitete Teilprojekt fokussierte sich auf den „Einfluss der Probengeometrie und -größe auf die Ermüdung von Beton“. Neben der Erhebung von Daten zur Ermüdungsfestigkeit wurde der Ermüdungsprozess mit zerstörungsfreien Prüf- und Messmethoden untersucht. Diese Prüfmethoden wurden auch hinsichtlich ihrer Anwendbarkeit zur Erfassung der ermüdungsbedingten Schädigungsentwicklung an Betonbauwerken im Rahmen von Monitoringkonzepten bewertet. Untersucht wurden die Ermüdungsfestigkeiten und der Ermüdungsprozess an Zylindern mit drei unterschiedlichen Betonmischungen sowie unterschiedlicher Größe und Schlankheit. Die Ergebnisse dieser Untersuchungen werden im Folgenden vorgestellt und diskutiert. KW - Ermüdung KW - Hochfester Beton KW - Probengröße KW - Probengeometrie PY - 2024 VL - 644 SP - 1 EP - 135 PB - Beuth CY - Berlin AN - OPUS4-59647 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Grabenkorrosion: Wie wissenschaftliche Diskussion eine Lösung ergibt. Und aktuelle Schäden durch Ignoranz N2 - In den 1990er Jahren traten ungewöhnliche Schäden an verzinkten Stahlrohren auf, für die ein Mechanismus zunächst nicht bekannt war. Die Diskussion führte zur Beschreibung des Mechanismus, der bereits in den 1970er Jahren beschrieben wurde. Nach etwa 20 Jahren treten die Schäden erneut auf, weil die Ursache erneut ignoriert wird. T2 - Sitzung GfKORR AK Schadensuntersuchung CY - Berlin, Germany DA - 09.04.2024 KW - Grabenkorrosion KW - C-Stahl PY - 2024 AN - OPUS4-61843 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Brass under stress N2 - Different failure cases concerning brass alloys are discussed. The main connection is tensile stress due to processing in drinking water installations. The causes of the failures are discussed, solutions are given. T2 - Kormat 2024 CY - Zagreb, Croatia DA - 10.04.2024 KW - Brass KW - Corrosion KW - Drinking water PY - 2024 AN - OPUS4-61844 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Korrosion an Rohren aus ferritischem Stahl 1.4521: Untersuchungen an Trinkwasserinstallationen mit Spaltkorrosion an Pressverbindungen N2 - Schäden durch Spaltkorrosion an Trinkwasserrohren aus 1.4521 werden diskutiert. Zur Ermittlung der Ursachen werden elektrochemische Versuche sowie das Korropad eingesetzt und Untersuchungen der Oberflächen gezeigt. T2 - Sitzung GfKORR AK Schadensuntersuchung CY - Berlin, Germany DA - 09.03.2024 KW - Spaltkorrosion KW - Trinkwasser KW - Nichtrostender Stahl PY - 2024 AN - OPUS4-61842 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bresch, Harald T1 - Anwendungen von maschinellem Lernen und KI an der BAM N2 - Im Austausch mit den anderen Bundesoberbehörden wurden die KI-Ansätze der verschiedenen Bundesoberbehörden zu spezifischen Themen der Nanowissenschaften präsentiert. Der Vortrag der BAM fokusiert sich auf die Themen "Self driving lab", semantische Segmentierung und Auswertung von elektronenmikroskopischen Bildern sowie die Generierung von ausführbaren Machineninstruktionen aus natürlicher Sprache. Abschließend wird der neue BAM DataStore vorgestellt. T2 - Nano-Behördenklausur 2024 CY - Berlin, Germany DA - 03.07.02024 KW - Nano KW - Bundesoberbehörden KW - Künstliche Intelligenz KW - Neuronale Netzwerke KW - Elektronisches Laborbuch PY - 2024 AN - OPUS4-61819 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Voigt, Marieke A1 - von Werder, Julia A1 - Meng, Birgit ED - Middendorf, B. ED - Fehling, E. T1 - Microstructure analysis of thermally treated ultra high performance concrete in the context of the durability performance N2 - Ultra high performance concrete (UHPC) is known for its high compressive strength of more than 150 MPa and its high durability. Thermal treatment at 90°C can accelerate the strength development so that the 28-days-strength can be achieved immediately after the treatment and an additional increase up to 30 % in some cases. The reason for the strength development is an accelerated hydration of the clinker minerals and an intensified pozzolanic reaction leading to a denser microstructure. In previous research inhomogeneities in form of a zonation after unprotected thermal treatment were observed and analysed in respect to changes in the microstructure. This zonation is defined by a different microstructure in the core compared to the outer zone in the matter of porosity, mineral phase composition and a significant change in the potassium and sulphur concentration of the zones is measurable. To isolate different transport mechanisms responsible for these element distributions UHPC samples were thermally treated at 90 °C and the microstructure was investigated under dry conditions and after immersion in water to investigate the influence of dehydration during and rehydration after the thermal treatment on the microstructure. Through durability testing via water absorption, water vapour diffusion, permeability testing and sulfuric acid resistance transport mechanisms like diffusion, migration, capillary suction are under investigation in correlation with the microstructure analysis. For the microstructure analysis measurements with µXRF, mercury intrusion porosity, XRD and SEM were conducted. T2 - HiPerMat 2020 CY - Kassel, Germany DA - 11.03.2020 KW - UHPC KW - Thermal treatment KW - Zonation KW - Transport mechanism KW - Durability PY - 2020 SN - 978-3-7376-0828-2 DO - https://doi.org/10.17170/kobra-202002271026 VL - 23 SP - 151 EP - 152 PB - Kassel University Press CY - Kassel AN - OPUS4-52373 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertovic, Marija T1 - Tutorial: NDE Reliability and the Influence of Human Factors N2 - Human factors significantly influence the reliability of non-destructive testing (NDT) systems, impacting safety, efficiency, and cost. This tutorial explores the interplay between human capabilities, organizational context, and technological systems in NDT inspections. It starts with a short overview of reliability models, including the Probability of Detection (POD) framework, alongside with advanced approaches for reliability assessment. The distinction between human factors and human error is emphasized, advocating a systemic approach to human error that addresses underlying organizational and environmental conditions. The implications of increasing automation and AI integration are discussed, highlighting the challenges of trust, usability, and skill preservation in human-AI collaboration. Practical strategies, including user-centered design, targeted training, and risk management frameworks, are proposed to enhance inspection performance and maintain NDT reliability in evolving technological landscapes. This tutorial underscores the critical role of human factors in the transition to NDT 4.0 and the development of effective human-machine systems. T2 - USES2 Training week#2 CY - Berlin, Germany DA - 24.06.2024 KW - Human Factors KW - Non-Destructive Testing KW - Reliability KW - Human-Machine Interaction KW - Artificial Intelligence PY - 2024 AN - OPUS4-61874 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Voigt, Marieke A1 - von Werder, Julia A1 - Meng, Birgit T1 - Investigation of the zonation of thermally treated ultra high performance concrete N2 - Ultra high performance concrete (UHPC) is characterised by its high compressive strength of more than 120 MPa and its high durability. With thermal treatment at 90°C, hydration is accelerated and a strength comparable to the 28-day strength can be achieved immediately after the treatment. In applying Optimum process conditions, the strength can be even further increased by up to 30%. Previous Research showed that thermal treatment can lead to inhomogeneities in form of a visible zonation within the cross-section, if the UHPC is not protected sufficiently from desiccation. This led to the question, to what extent the related changes in mechanical properties, microstructure and phase composition are of relevance for the performance of the UHPC. First investigations of small specimens thermally treated without protection exhibited a decrease of compressive strength, indicating that the zonation aspect requires further research. In this study the zonation of UHPC treated thermally at 90°C is investigated after applying four different procedures of treatment and curing in comparison. The samples are characterized with respect to their chemistry, mineral composition and microstructure to allow an assessment on durability and strength development, with focus on potential depth dependent changes associated with the zonation. The measurements reveal the formation of a visible zonation in case of unprotected treatment, if followed by immersion in water. The compressive strength is not significantly impaired, but a decrease in bending strength gives reason for concern. Further results allow clear correlation with changes in pore structure, whereas the interpretation of relationships with phase distribution, degree of hydration, microchemistry is more complex and therefore, provides only partial clarification. KW - UHPC KW - Thermal treatment KW - Zonation KW - Desiccation KW - Microstructure KW - Durability PY - 2020 DO - https://doi.org/10.1016/j.conbuildmat.2020.119187 VL - 254 SP - 119187 PB - Elsevier Ltd. AN - OPUS4-50828 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Beltran, R. A1 - Frei, Vivian A1 - Marx, S. T1 - Ultraschallprüfungen zur Erfassung der Schädigungsentwicklung unter verschiedenen Umweltbedingungen und unter zyklischer Druckschwellbelastung N2 - Derzeit ist die Instandhaltung von großen Betontragwerken wie Brücken oder Windenergieanlagen problemorientiert und von einem reaktiven Vorgehen geprägt. Das bedeutet, erst wenn sichtbare Schäden vorliegen, werden diese meist unter Beeinträchtigung des Betriebs instand gesetzt. Im Hinblick auf die Entwicklung von prädiktiven Instandhaltungsstrategien, deren Fokus in der langfristigen Bauwerksüberwachung und der Vorhersage von Schädigungsentwicklungen liegt, wurde die Anwendung von Ultraschallverfahren für die Identifizierung der Degradationsprozesse von Betontragwerken unter Ermüdungsbeanspruchung untersucht. Hierzu fanden Arbeiten im vom Bundesministerium für Wirtschaft und Klimaschutz (BMWK) geförderten Verbundprojekt WinConFat zum "Einfluss der Probengeometrie und -größe auf die Ermüdung von Beton" an der Bundesanstalt für Materialforschung und -prüfung (BAM) und zu den "Methoden zur Zustandsanalyse von Windenergieanlagen" am Institut für Massivbau (IfMa) der Leibniz Universität Hannover (LUH) statt, welches zudem vom Deutschen Beton- und Bautechnik Verein e.V. (Forschungsvorhaben DBV-311) gefördert wurde. Dabei wurden verschiedene Einflussfaktoren auf die Schädigungsentwicklung unter Ermüdungsbeanspruchung wie die Probekörpergröße, das Belastungsniveau und die Betonfestigkeit untersucht. Als Schädigungsindikator und Vergleichsparameter wurden die Ultraschallgeschwindigkeit und der dynamische E-Modul des Betons verwendet. Um das Potential der Schädigungserfassung im Beton mittels Ultraschallprüfung umfassender zu bewerten, wurden zusätzlich Versuche an Betonproben unter monoton steigender Belastung, Kriechversuche, Temperaturversuche und Untersuchungen an großformatigen Balken durchgeführt. KW - Ultraschallprüfung KW - Ermüdung KW - Hochfester Beton PY - 2024 SN - 978-3-410-65917-4 SN - 0171-7197 VL - 651 SP - 1 EP - 102 PB - Beuth CY - Berlin AN - OPUS4-59801 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Schmidt, Alexandra A1 - Bresch, Harald A1 - Kämpf, K. A1 - Bachmann, V. A1 - Peters, T. A1 - Kuhlbusch, T. T1 - Development of a specific OECD Test Guideline on Particle Size and Particle Size Distribution of Nanomaterials N2 - In this research project, a new OECD Test Guideline (TG) for the determination of “Particle Size and Particle Size Distributions of Nanomaterials” was developed as the existing OECD TG 110 is considered to be outdated in terms of applicable size range (not covering sizes <200 nm) and methods. By its scope with an applicable size range from 1 to 1000 nm the new Test Guideline (TG PSD) covers the whole nanoscale. The TG PSD is applicable for particulate and fibrous nanomaterials. The prescribed, pairwise measurement of fibre diameter and length in the TG PSD allows for the first time to differen-tiate fibres with regard to their size-dependent hazard properties. Measurement instructions for each included method were validated within two separated interlaboratory comparisons, as a distinction between near spherical particles and fibres when applying the methods has to be made. Besides information on content and structure of the TG PSD, this final report outlines essential steps, considerations and organisational aspects during the development of the TG. Insights into the selec-tion, preparation and prevalidation of test materials used in the interlaboratory comparison are given. Finally, main results of the interlaboratory comparisons and their impacts on the TG PSD are pre-sented. N2 - Im Rahmen des Forschungsprojekts wurde eine neue OECD-Prüfrichtlinie (TG) für die Bestimmung von Partikelgrößen und Partikelgrößenverteilungen von Nanomaterialien entwickelt, da die existie-rende OECD TG 110 zur Bestimmung von Partikelgrößen in Bezug auf den anwendbaren Größenbe-reich und die gegebenen Methoden veraltet ist bzw. den Nanometerbereich < 200 nm nicht abdeckt. Mit ihrem Anwendungsbereich von 1 bis 1000 nm deckt die neue Prüfrichtlinie (TG PSD) die gesamte Nanoskala ab. Die TG PSD ist für partikel- und faserförmige Nanomaterialien anwendbar. Durch die, in der TG PSD vorgeschriebene, paarweise Messung von Faserdurchmesser und -länge ermöglicht diese TG zum ersten Mal Fasern hinsichtlich ihrer größenabhängigen Gefahrstoffeigenschaften zu unter-scheiden. Die Messanweisungen aller enthaltenen Methoden wurden im Rahmen von zwei getrennten Ringversuchen validiert, da bei der Anwendung der Methoden eine Unterscheidung zwischen Parti-keln und Fasern gemacht werden muss. Neben Angaben zum Inhalt und Struktur der TG PSD, befasst sich der vorliegende Abschlussbericht mit den wesentlichen Schritten, Überlegungen und organisatorischen Aspekten bei der Entwicklung der Prüfrichtlinie. Darüber hinaus werden Einblicke in die Auswahl, Vorbereitung und Prävalidierung der im Ringversuch verwendeten Testmaterialien gegeben. Schließlich werden die wichtigsten Ergeb-nisse aus den Ringversuchen und ihre Auswirkungen auf die TG PSD vorgestellt. KW - Nano KW - OECD KW - Particle size distribution KW - Testguideline KW - Nanoparticle PY - 2021 VL - 2021 SP - 1 EP - 47 PB - German Environment Agency CY - Dessau AN - OPUS4-54021 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Babutzka, Martin A1 - Valet, Svenja A1 - Kotula, Stefan A1 - Burkert, Andreas A1 - Gümmer, K. A1 - Bender, S. A1 - Huckshold, M. T1 - Normentwurf für ein Prüfverfahren zur Bestimmung von Deckschichtwiderständen an Zinküberzügen mittels gelartiger Elektrolyte N2 - Das Grundproblem der heute verfügbaren und normativ geregelten Prüfverfahren für Zinküberzüge besteht neben den realitätsfernen Prüfbedingungen vor allem in der subjektiv geprägten Auswertung der Prüfergebnisse. Die systematische Betrachtung der Entwicklungen der letzten Jahre zeigt, dass die üblichen Verfahren den aktuellen Anforderungen damit schon vom Ansatz her nicht gerecht werden können und auch die bisher betriebene, fortlaufende Variation und Anpassung von Prüfbedingungen keinen grundlegend neuen Lösungsansatz bieten können. Ein solcher ergibt sich nur, wenn die Zinküberzüge hinsichtlich der kinetischen Eigenschaften der Deckschichtbildung und -auflösung umfassend beschrieben werden können, was nur durch den Einsatz elektrochemischer Untersuchungsmethoden mittels Gelelektrolyten möglich ist. Aus diesem Grund wurde im Verbundforschungsvorhaben GELELEK auf der Basis elektrochemischer Methoden unter Verwendung eines Gelelektrolyten ein Normenvorschlag für eine Prüfnorm erarbeitet und zur Normungsreife geführt, welcher den Anforderungen an ein Messsystem für Feldanwendungen entspricht. Im Verbundforschungsvorhaben GELELEK wurde eine gezielte Kombination von Laboruntersuchungen mit Untersuchungen im Feld und Bauteilen unter realen Einsatzbedingungen angestrebt. Randbedingungen für eine gesicherte Messung von atmosphärisch bewitterten Zinküberzügen unter Einsatz von Gelelektrolyten wurden erarbeitet und im Normenvorschlag festgeschrieben. Darüber hinaus wurde ein mobiles Messgerät für Messungen mit Gelelektrolyten an realen Bauteilen entwickelt. Nach Abschluss des Forschungsvorhabens steht Industrievertretern und Prüfinstituten ein wissenschaftlich gesichertes Messverfahren basierend auf Kennwerten zur Verfügung, um Zinküberzüge und deren momentane Schutzwirkung unter praxisrelevanten Bedingungen einschätzen und normativ geregelt prüfen zu können. Der vorliegende Forschungsbericht gibt einen Überblick über die Motivation zur Durchführung des Forschungsvorhabens, wichtige Arbeitsschritte, Details zur entwickelten Prüfmethode sowie Einsatzmöglichkeiten für Prüfinstitute und Unternehmen. KW - Normung KW - Zink KW - Korrosion KW - Deckschichtbildung KW - Atmosphärische Korrosion KW - Korrosionsprüfung PY - 2022 UR - https://www.gav-verzinken.de/forschung/wissenspool SP - 1 EP - 24 AN - OPUS4-54947 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Piquemal, François A1 - Hoffmann, Johannes A1 - Gautier, Brice A1 - Hertwig, Andreas A1 - Frabricius, Norbert T1 - Publishable Summary for 20IND12 Elena Electrical nanoscale metrology in industry N2 - Consumer electronics, innovative quantum technologies, and Internet of Things applications all rely on semiconductors, where reliable characterisation of electrical properties at the nanoscale is essential for European innovation and competitiveness. The measurement of these properties allows the evaluation of critical parameters used to define the performance of electronic materials and components. Currently, Conductive Atomic Force Microscopes and Scanning Microwave Microscopes enable nanoscale electrical characterisation, but they are costly, complicated and, in many cases where they are used, unreliable as measurements are not traceable. The aim of the project was to make such measurements traceable for the first time, with stated uncertainties, and affordable by developing and testing cost effective instrumentation and the first “out of lab” reference standards from DC to GHz and by elaborating robust calibration methods and good practice guides using simplified uncertainty budgets. All the objectives were achieved. The project has successfully improved the user-friendly uncertainty quantification for the electrical measurements at the nanoscale in the industrial environment. The design of calibration standards has been improved and new standards for DC resistance / current as well as HF impedance have been introduced and quantified. Good practice guides for the calibration and uncertainty quantification have been written and will be available to the users’ community. New ways of determining the properties of standard samples like ellipsometry have been evaluated. The interaction with stakeholders and industry collaborators was very important for the consortium and several case studies were carried out with industry-relevant samples. All data, procedures, and example uncertainty data from the project are included into the standardisation process and two IEC standards projects have been started during this project. These standards will be used as one important dissemination ways for the results of the project. KW - Electrical Properties KW - Nanometrology KW - Scanning Probe Microscopy KW - Optical Surface Analysis PY - 2024 SP - 1 EP - 9 AN - OPUS4-61812 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bresch, Harald A1 - Schmidt, Alexandra A1 - Kämpf, K. A1 - Bachmann, V. A1 - Peters, T. A1 - Kuhlbusch, T. T1 - Draft OECD Test Guideline for the Testing of Chemicals - Particle Size and Particle Size Distribution of Nanomaterials N2 - Final Draft of the OECD Test Guideline for Particle Size and Particle Size Distribution of Nanomaterials. The OECD Working Party on Manufactured Nanomaterials (WPMN) has actively worked towards understanding possible safety issues for manufactured nanomaterials and has contributed significantly to resolving these by developing Test Guidelines, Guidance Documents, Test Reports and other publications with the aim of a safe use of manufactured nanomaterials. The OECD website (www.oecd.org/science/nanosafety) and the referenced publications contain more background information. Among others, the OECD Test Guideline “Particle Size Distribution/Fibre Length and Diameter Distributions” (TG 110, adopted in 1981) was identified to require an update to address the specific needs of manufactured nanomaterials as the TG 110 is currently only valid for particles and fibres with sizes above 250 nm. The WPMN prioritised to either update TG 110 to be applicable also to particles at the nanoscale or draft a new nanomaterial specific Test Guideline (TG). Eventually, it was decided to develop a new TG for particle size and particle size distribution measurements of nanomaterials covering the size range from 1 nm to 1000 nm for further justification. This TG overlaps with TG 110 in the size range from 250 nm to 1000 nm. When measuring particulate or fibrous materials, the appropriate TG should be selected depending on the size range of particles tested. In line with TG 110, the new TG for nanomaterials includes separate parts for particles and fibres. For the part of this TG which addresses particles, several methods applicable to nanomaterials were reviewed and included to take into account developments since 1981 when the TG110 was adopted. This TG includes the following methods: Atomic Force Microscopy (AFM), Centrifugal Liquid Sedimentation (CLS)/Analytical Ultracentrifugation (AUC), Dynamic Light Scattering (DLS), Differential Mobility Analysis System (DMAS), (Nano)Particle Tracking Analysis (PTA/NTA), Small Angle X-Ray Scattering (SAXS), Scanning Electron Microscopy (SEM), and Transmission Electron Microscopy (TEM). For measuring the diameter and length of fibres, analysing images captured with electron microscopy is currently the only method available. This TG includes Scanning Electron Microscopy (SEM) and Transmission Electron Microscopy (TEM). To test the validity of this TG, an ILC was performed. Test materials were chosen to reflect a broad 68 range of nanomaterial classes, e.g. metals, metal oxides, polymers and carbon materials. Where possible, well-characterised test materials were used. Additionally, the test materials were chosen, so that they reflect a broad range of sizes representing the size range 1 nm to 1000 nm and finally, for fibres only, aspect ratios from length/diameter of 3 to > 50. KW - Nano KW - OECD KW - Test guideline KW - Nanomaterial KW - Nanoparticle PY - 2021 UR - https://www.oecd.org/chemicalsafety/testing/draft-test-guideline-particle-size-distribution-nanomaterials.pdf SP - 1 PB - Organisation for Economic Co-operation and Development CY - Paris AN - OPUS4-53828 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bresch, Harald A1 - Schmidt, Alexandra A1 - Kämpf, K. A1 - Bachmann, V. A1 - Peters, T. A1 - Kuhlbusch, T. T1 - Test Guideline No. 125 - Nanomaterial Particle Size and Size Distribution of Nanomaterials N2 - The OECD Working Party on Manufactured Nanomaterials (WPMN) has actively worked towards understanding possible safety issues for manufactured nanomaterials and has contributed significantly to resolving these by developing Test Guidelines, Guidance Documents, Test Reports and other publications with the aim of a safe use of manufactured nanomaterials. To address the specific needs of manufactured nanomaterials, the OECD Test Guideline No. 110 “Particle Size Distribution/Fibre Length and Diameter Distributions” was identified as one of the test guidelines (TGs) to require an update. The current TG 110 (adopted in 1981) is only valid for particles and fibres with sizes above 250 nm. The WPMN prioritised to either update TG 110 to be applicable also to particles at the nanoscale or draft a new nanomaterial specific (TG). Eventually, it was decided to develop a new TG that covers the size range from 1 nm to 1000 nm, intended for particle size and particle size distribution measurements of nanomaterials. Paragraph 11 provides further justification on the need for such measurements for nanomaterials. This TG overlaps with TG 110 in the size range from 250 nm to 1000 nm. When measuring particulate or fibrous materials, the appropriate TG should be selected depending on the size range of particles tested. In line with TG 110, the new TG for nanomaterials includes separate parts for particles and fibres. For the part of this TG which addresses particles, several methods applicable to nanomaterials were reviewed and included to take into account developments since 1981 when the TG 110 was adopted. This TG includes the following methods: Atomic Force Microscopy (AFM), Centrifugal Liquid Sedimentation (CLS)/Analytical Ultracentrifugation (AUC), Dynamic Light Scattering (DLS), Differential Mobility Analysis System (DMAS), (Nano)Particle Tracking Analysis (PTA/NTA), Small Angle X-Ray Scattering (SAXS), Scanning Electron Microscopy (SEM), and Transmission Electron Microscopy (TEM). The method Single Particle Inductively Coupled Plasma Mass Spectrometry (sp-ICP-MS) could not be sufficiently validated within the interlaboratory comparison (ILC) carried out for the different methods in this TG (see also paragraph 6 for further details on the ILC). Applicability of sp-ICP-MS is strongly limited to nanomaterials with high mass values in combination with a sufficiently high particle size. However, the general method ICP-MS is widely used and the sp-mode for the size measurement of specific nanomaterials was successfully performed in ILCs elsewhere. The method is therefore included in the Appendix Part C of this TG, which further details the limitations of sp-ICP-MS. For measuring the diameter and length of fibres, analysing images captured with electron microscopy is currently the only method available. This TG includes Scanning Electron Microscopy (SEM) and Transmission Electron Microscopy (TEM). To test the validity of this TG, an ILC was performed. Test materials were chosen to reflect a broad range of nanomaterial classes, e.g. metals, metal oxides, polymers and carbon materials. Where possible, well-characterised test materials were used. Additionally, the test materials were chosen to reflect a broad range of sizes representing the size range 1 nm to 1000 nm. Specifically for fibres, a broad range of aspect ratios was included (length/diameter of 3 to > 50). Some of the test materials used are commercially available and further references are given in the validation report of the ILC. Sample preparation for physical chemical characterisation is critical for all listed methods. Due to the differences between individual nanomaterials and due to the wide range of individual material properties it is impossible to have a generic protocol to obtain the best possible sample preparation for every nanomaterial. Therefore, a generic protocol on sample preparation is not part of this TG. Information on sample preparation is given in the paragraphs 25-29, 33, 34 and 39 for particles and in paragraphs 159) for fibres. Further information on sample preparation of nanomaterials for physical chemical characterisation can be found in the OECD Guidance on Sample Preparation and Dosimetry for the Safety Testing of Manufactured Nanomaterials and elsewhere. KW - Nano KW - Nanomaterial KW - Nanoparticle KW - OECD KW - Test guideline PY - 2022 DO - https://doi.org/10.1787/20745753 SP - 1 EP - 72 PB - Organisation for Economic Co-operation and Development CY - Paris AN - OPUS4-55191 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Liu, Xiangju A1 - Huang, Yanliang A1 - Li, Jianzheng A1 - Yang, Dan A1 - Xu, Yong A1 - Kunte, Hans-Jörg T1 - Effect of microbial hydrogen consumption on the hydrogen permeation behaviour of AISI 4135 steel under cathodic protection N2 - The feasibility of microbial hydrogen consumption to mitigate the hydrogen embrittlement (HE) under different cathodic potentials was evaluated using the Devanathan-Stachurski electrochemical test and the hydrogen permeation efficiency h. The hydrogen permeation efficiency h in the presence of strain GA-1 was lower than that in sterile medium. The cathodic potential inhibited the adherence of strain GA-1 to AISI 4135 steel surface, thereby reducing the hydrogen consumption of strain GA-1. The adherent GA-1 cells were capable of consuming ‘cathodic hydrogen’ and reducing the proportions of absorbed hydrogen, indicating that it is theoretically possible to control HE by hydrogen-consuming microbes. KW - Energy Engineering and Power Technology KW - Condensed Matter Physics KW - Fuel Technology KW - Renewable Energy, Sustainability and the Environment PY - 2020 DO - https://doi.org/10.1016/j.ijhydene.2019.12.058 SN - 1879-3487 VL - 45 IS - 7 SP - 4054 EP - 4064 PB - Elsevier BV CY - New York, NY AN - OPUS4-59319 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Schilling, Markus A1 - Marschall, Niklas A1 - Niebergall, Ute A1 - Böhning, Martin T1 - Dataset of comprehensive Full-notch creep tests (FNCT) of selected high-density polyethylene (PE-HD) materials N2 - The dataset provided in this repository comprises data obtained from a series of full-notch creep tests (FNCT) performed on selected high-density polyethylene (PE-HD) materials (for further details, see section 1 Materials in this document) in accordance with the corresponding standard ISO 16770. The FNCT is one of the mechanical testing procedures used to characterize polymer materials with respect to their environmental stress cracking (ESC) behavior. It is widely applied for PE-HD materials, that are predominantly used for pipe and container applications. It is based on the determination of the time to failure for a test specimen under constant mechanical load in a well-defined and temperature controlled liquid environment. The test device used here also allows for continuous monitoring of applied force, specimen elongation and temperature. KW - Polyethylene KW - Environmental Stress Cracking KW - Full-notch creep test KW - PE-HD KW - Crack growth PY - 2023 DO - https://doi.org/10.5281/zenodo.10143351 PB - Zenodo CY - Geneva AN - OPUS4-58835 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Huang, Yanliang A1 - Liu, Xiangju A1 - Zhang, Qichao A1 - Xu, Yong A1 - Kunte, Hans-Jörg A1 - De Marco, Roland T1 - Hydrogen release from carbon steel in chloride solution under anodic polarization N2 - The hydrogen permeation current increase was noticed for carbon steel in 0.5 mol/L NaCl solution under strong anodic potentials, which is contrary to the common understanding. Hydrogen permeation under cathodic potentials has been widely studied because of possible hydrogen embrittlement failures of high strength steels in seawater, but investigations of anodic polarization on hydrogen permeation are fairly rare, as the hydrogen evolution reaction shall be retarded. To corroborate the observed phenomenon, experiments were conducted using both as-received and vacuum-annealed sheet specimens. It was verified that the observed phenomena originated from the released hydrogen in traps by metal dissolution under anodic polarization. KW - Energy Engineering and Power Technology KW - Condensed Matter Physics KW - Fuel Technology KW - Renewable Energy, Sustainability and the Environment PY - 2020 DO - https://doi.org/10.1016/j.ijhydene.2019.11.218 SN - 1879-3487 VL - 45 IS - 4 SP - 3307 EP - 3315 PB - Elsevier BV CY - New York, NY AN - OPUS4-59322 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Liu, Y. A1 - Gruner, A. A1 - Aboud, D. G. K. A1 - Bonse, Jörn A1 - Schille, J. A1 - Loeschner, U. A1 - Kietzig, A.-M. T1 - Polarization effects on laser-inscribed angled micro-structures N2 - The polarization of the laser beam exhibits more substantial differences in laser micromachining as the angle of incidence deviates from zero. In the reported work, our focus was to explore the effects of circularly, p- and s-polarized laser on angled ultrashort pulse laser micromachining of micropillar arrays. The examination encompassed laser process factors, including angles of incidence, microstructure dimensions, and inter-pillar spacing. A comparison between the resulting structures demonstrated that p-polarized laser beam was the most efficient in material removal in angled laser micromachining, followed by circularly polarized laser. While the s-polarized beam exhibited the lowest ablation efficiency among the three. Such distinction is mainly attributed to the distinguishing reflectivity of the three states of polarization on tilted planes. The development of structural heights during ablation processes was examined, and potential defects in laser processing methodologies were interpreted. The dependency of structural heights on inter-pillar spacing was analyzed. This study bridges the gap between existing studies on angled ultrashort pulse laser machining and the influences of polarization on laser machining. The comparison between structures produced using laboratory-scale and industrial-scale laser systems also yielded pertinent recommendations for facilitating a smooth transition of angled laser micromachining from laboratory-scale research to industrial applications. KW - Laser processing KW - Laser-induced periodic surface structures (LIPSS) KW - Microstructures KW - Nanostructures PY - 2024 UR - https://www.sciencedirect.com/science/article/pii/S0169433223028714 DO - https://doi.org/10.1016/j.apsusc.2023.159191 SN - 0169-4332 VL - 649 SP - 1 EP - 15 PB - Elsevier AN - OPUS4-59329 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Kuchenbecker, Petra A1 - Lindemann, Franziska T1 - Particle size determination of a commercially available CeO2 nano powder - SOPs and reference data N2 - Compilation of detailed SOPs for characterization of a commercially available CeO2 nano powder including - suspension preparation (indirect and direct sonication), - particle size determination (Dynamic Light Scattering DLS and Centrifugal Liquid Sedimentation CLS) with reference data, respectively. For sample preparation and analysis by Scanning Electron Microscopy (SEM) of this powder see related works (submitted, coming soon). KW - Wet dispersion KW - Nano powder KW - Particle size KW - CeO2 KW - Ceria KW - DLS KW - CLS PY - 2023 DO - https://doi.org/10.5281/zenodo.10061079 PB - Zenodo CY - Geneva AN - OPUS4-58785 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Kuchenbecker, Petra A1 - Lindemann, Franziska T1 - SOP and reference data for determination of the Volume-specific Surface Area (VSSA) of a commercially available CeO2 nano powder N2 - Detailed SOP and reference data for the determination of the VSSA of a commercially available CeO2 nano powder: specific (BET-) Surface Area by gas adsorption (Ar and N2) skeletal (true solid state) density by gas pycnometry. Estimation of the particle size by VSSA screening method. KW - Nano powder KW - VSSA KW - Volume specific surface area KW - Screening method KW - Ceria KW - CeO2 PY - 2023 DO - https://doi.org/10.5281/zenodo.10061235 PB - Zenodo CY - Geneva AN - OPUS4-58786 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hahn, Marc Benjamin T1 - BP150: Combined cell and nanoparticle models for TOPAS to study radiation dose enhancement by Monte-Carlo based particle scattering Simulations N2 - Dose enhancement by gold nanoparticles (AuNP) increases the biological effectiveness of radiation damage in biomolecules and tissue. To apply them effectively during cancer therapy their influence on the locally delivered dose has to be determined. Hereby, the AuNP locations strongly influence the energy deposit in the nucleus, mitochondria, membrane and the cytosol of the targeted cells. In this work, two newly developed continuous and discrete-geometric models for simulations of AuNP in cells are presented. We apply the presented models in Monte-Carlo particle scattering simulations to characterize the energy deposit in cell organelles by radioactive 198AuNP. They emit beta and gamma rays and are therefore considered for applications with solid tumors. Differences in local dose enhancement between randomly distributed and nucleus targeted nanoparticles are compared. Hereby nucleus targeted nanoparticels showed a strong local dose enhancement in the radio sensitive nucleus. T2 - DPG Frühjahrstagung CY - Dresden, Germany DA - 26.03.2023 KW - AuNP KW - Beta decay KW - Brachytherapy KW - Cancer treatment KW - Clustered nanoparticles KW - DNA KW - DNA damage KW - Dosimetry KW - Energy deposit KW - Geant4 KW - Geant4-DNA KW - Gold Nanoparticles KW - LEE KW - Livermore model KW - Low energy electrons KW - MCS KW - Microdosimetry KW - Monte-Carlo simulation KW - NP KW - OH radical KW - Penelope model KW - Radiation damage KW - Radiation therapy KW - Radiationtherapy KW - Radioactive decay KW - Radiolysis KW - Radiotherapy KW - Simulation KW - TOPAS KW - TOPAS-nbio KW - Beta particle KW - Particle scattering KW - Protein KW - Proteins PY - 2023 AN - OPUS4-57253 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bulling, Jannis A1 - Jurgelucks, B. A1 - Prager, Jens A1 - Walther, A. T1 - Experimental validation of an inverse method for defect reconstruction in a two-dimensional waveguide model N2 - Defect reconstruction is essential in non-destructive testing and structural health monitoring with guided ultrasonic waves. This paper presents an algorithm for reconstructing notches in steel plates, which can be seen as artificial defects representing cracks by comparing measured results with those from a simulation model. The model contains a parameterized notch, and its geometrical parameters are to be reconstructed. While the algorithm is formulated and presented in a general notation, a special case of guided wave propagation is used to investigate one of the simplest possible simulation models that discretizes only the cross section of the steel plate. An efficient simulation model of the plate cross section is obtained by the semi-analytical scaled boundary finite element method. The reconstruction algorithm applied is gradient-based, and algorithmic differentiation calculates the gradient. The dedicated experimental setup excites nearly plane wave fronts propagating orthogonal to the notch. A scanning laser Doppler vibrometer records the velocity field at certain points on the plate surface as input to the reconstruction algorithm. Using two plates with notches of different depths, it is demonstrated that accurate geometry reconstruction is possible. KW - Ultrasound KW - Waveguides KW - Symbolic computation KW - Optimization problems PY - 2024 DO - https://doi.org/10.1121/10.0025469 SN - 0001-4966 VL - 155 IS - 6 SP - 3794 EP - 3806 PB - Acoustical Society of America (ASA) AN - OPUS4-60325 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Arai, Marylyn Setsuko A1 - Kim, Hyunho A1 - Pascavis, Madeleine A1 - Cha, Baekdong A1 - Brambilla, Gabriel A1 - Cho, Young Kwan A1 - Park, Jinho A1 - Vilela, Raquel R. C. A1 - de Camargo, Andrea S. S. A1 - Castro, Cesar M. A1 - Lee, Hakho T1 - Upconverting Nanoparticle-based Enhanced Luminescence Lateral-Flow Assay for Urinary Biomarker Monitoring N2 - Development of efficient portable sensors for accurately detecting biomarkers is crucial for early disease diagnosis, yet remains a significant challenge. To address this need, we introduce the enhanced luminescence lateral-flow assay, which leverages highly luminescent upconverting nanoparticles (UCNPs) alongside a portable reader and a smartphone app. The sensor’s efficiency and versatility were shown for kidney health monitoring as a proof of concept. We engineered Er3+- and Tm3+-doped UCNPs coated with multiple layers, including an undoped inert matrix shell, a mesoporous silica shell, and an outer layer of gold (UCNP@mSiO2@Au). These coatings synergistically enhance emission by over 40-fold and facilitate biomolecule conjugation, rendering UCNP@mSiO2@Au easy to use and suitable for a broad range of bioapplications. Employing these optimized nanoparticles in lateral-flow assays, we successfully detected two acute kidney injury-related biomarkers-kidney injury molecule-1 (KIM-1) and neutrophil gelatinase-associated lipocalin (NGAL)-in urine samples. Using our sensor platform, KIM-1 and NGAL can be accurately detected and quantified within the range of 0.1 to 20 ng/mL, boasting impressively low limits of detection at 0.28 and 0.23 ng/mL, respectively. Validating our approach, we analyzed clinical urine samples, achieving biomarker concentrations that closely correlated with results obtained via ELISA. Importantly, our system enables biomarker quantification in less than 15 min, underscoring the performance of our novel UCNP-based approach and its potential as reliable, rapid, and user-friendly diagnostics. KW - Biosensor KW - Upconverting nanoparticles KW - Lateral flow KW - Portable sensor KW - Kidney injury PY - 2024 DO - https://doi.org/10.1021/acsami.4c06117 SN - 1944-8244 VL - 16 IS - 29 SP - 38243 EP - 38251 PB - American Chemical Society (ACS) AN - OPUS4-60689 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Frenck, Johanna-Maria A1 - Frenck, Georg A1 - Degener, Sebastian A1 - Vollmer, Malte A1 - Niendorf, Thomas T1 - Interrelationships of stress-induced martensitic phase transformation and pitting corrosion in iron-based shape memory alloys N2 - Orientation dependence of stress-induced martensitic transformation under compression and the influence of a corrosion attack on superelastic properties were investigated for Fe42.7Mn34.7Al13.4Ni7.7Cr1.5 (at.−%) single crystals. The results of incremental strain tests show that the crystallographic orientation has a considerable impact on the superelastic performance, eventually resulting from the formation of twinned or detwinned martensite to accommodate strain as well martensite variant interaction. In order to investigate the effect of a corrosive environment on the mechanical performance and martensitic transformation, compression specimens were immersed in a 5.0 wt.−% NaCl solution for 24 h before tested in incremental strain tests. The immersion of the compression specimens revealed a partial surface corrosion attack including localized pitting corrosion. The localized corrosion attack increased the number of active martensite plates, most probably due to an induced multiaxial stress state. Further investigations on specimens subjected to −6% compressive strain revealed that areas with retransformed martensite serve as nucleation zones for corrosion damage. Stress-induced corrosion cracks developed, which eventually deteriorate functional response. KW - Shape memory alloy (SMA) KW - In situ characterization KW - Corrosion KW - Austenite-to-martensite phase transformation PY - 2024 DO - https://doi.org/10.1016/j.mtla.2023.102001 VL - 33 SP - 1 EP - 11 PB - Elsevier BV AN - OPUS4-61283 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Iannuzzi, Maurizio A1 - Chowdhary, Suvrat A1 - Fiedler, Holly A1 - Haoues, Kilian A1 - Schade, Boris A1 - Thünemann, Andreas A1 - Quaas, Elisa A1 - Koksch, Beate T1 - Rational design of polyfluorinated peptide-based materials: Self-assembly of an amphiphilic motif N2 - Generation of a pH sensitive amphiphilic block oligopeptide containing the bioactive function RGD and a library of derivatives varying the length of the hydrophobic core and the degree of side chain fluorination. Peptide rational design enables us to obtain desired features (pH sensitivity etc.). The introduction of fluorine alters a wide range of peptide properties such as secondary structure propensity, folding, thermal and metabolic stability and proteolytic resistance. The RGD function is highly effective at promoting the attachment of numerous cell types to a plethora of materials. This small sequence is the principal integrin-binding domain present within ECM proteins such as fiobronectin, vibronectin and fibrinogen. For this reason, RGD containing peptides offer several advantages for biomaterials applications. The use of RGD compared with native ECM proteins, minimized the risk of immune reactivity or pathogen transfer. Herein in this work, we present the peptide motif X6RGD and its fluoro-derivates for prospective receptor-specific drug delivery in cancer theraphy. Overall, our results demonstrate that high degree of fluorination achieved triggers a selective modification of peptide self-assembly dramatically improving the structural properties, the carrier suitability, enzimatic degradation profiles and cytotoxic features of the fluoropeptide conjugate(s). T2 - 37th European Peptide Symposium CY - Florence, Italy DA - 25.08.2024 KW - Nanostructure KW - SAXS KW - Small-angle X-ray scattering PY - 2024 SN - 1099-1387 VL - 30 IS - S2 SP - 247 EP - 248 PB - Wiley CY - New York, NY AN - OPUS4-62191 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duarte Bernardino, Carolina T1 - Metal-Ion Loaded Silica Nanoparticles as Antimicrobial Coatings for Safer High-Touch Surfaces N2 - Not only since the Covid-19 pandemic have researchers focused their efforts on high touch surfaces to minimize the contraction of infectious diseases due to human contact. To help prevent the spread of infectious pathogens, surfaces and coatings are designed to minimize the presence or survivability of pathogens on surfaces in various settings, including healthcare centers, long-term care facilities, public transport, schools, and businesses. Extensive research has focused on finding solutions to prevent bacterial transmission and biofilm formation by killing or reducing the attachment of microbes. These solutions include surface-bound active antimicrobials, biocidal coatings, and passive pathogen-repellent surfaces, developed using nanomaterials, chemical modifications, and micro- and nano-structuring. Nanomaterials are a prime candidate for such a solution. Here, we developed mesoporous silica nanoparticles (MSNs) loaded with antimicrobially active silver and copper ions that can be used in sprayable formulations as surface coatings. The influence of different surface functionalization and metal ion loadings on the efficacy of these sprayable coatings was studied. Amine- (MSN-NH2), carboxy- (MSN-COOH) and thiol-functionalized mesoporous silica nanoparticles (MSN-SH) were synthesized and characterized using different techniques, such as transmission electron microscopy (TEM), attenuated total reflection Fourier transform infrared spectroscopy (ATR-FTIR), dynamic light scattering (DLS), electrophoretic light scattering (Zeta potential measurements) and nitrogen sorption measurements. After loading MSNs with antimicrobially active silver or copper ions, the nanoparticle dispersions were spray-coated on stainless steel substrates that were primed with sprayable polyelectrolyte solutions to enhance coating homogeneity and nanoparticle adhesion. The metal ion release was analyzed by Inductively coupled plasma optical emission spectroscopy (ICP-OES). The antimicrobial properties of the nanoparticle suspension and the coatings were tested against three commonly found pathogenic bacteria, Staphylococcus aureus, Pseudomonas aeruginosa, and Escherichia coli as well as a fungal pathogen, Candida albicans. The toxicity of the coatings against human skin cells was also assessed. T2 - STOP Antimicrobial Coatings Conference CY - Mons, Belgium DA - 05.12.2024 KW - Mesoporous Silica Nanoparticles KW - Antimicrobial Coatings KW - Spray-Coating KW - Pathogens PY - 2024 AN - OPUS4-62180 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stelzner, Ludwig T1 - Thermisch induzierter Feuchtetransport in HPC N2 - Die Entwicklung von leistungsfähigen Fließmitteln in den letzten Jahrzehnten ermöglicht die Herstellung von Beton mit sehr geringem w/z-Wert, bei gleichzeitig guter Verarbeitbarkeit. Die Reduzierung des w/z-Wertes führt zu einer Erhöhung der Festigkeit und zu einer Verdichtung der Gefügestruktur. Aufgrund der hohen Druckfestigkeit finden Hochleistungsbetone vermehrten Einsatz im Hoch-, Brücken-, und Tunnelbau. Allerdings neigen diese Hochleistungsbetone unter Brandbeanspruchung zu explosionsartigen Abplatzungen, die nach derzeitigem Stand auf thermomechanische und thermohydraulische Prozesse zurückgeführt werden. Letztere beruhen auf der Generierung hoher Wasserdampfdrücke in einseitig brandbeanspruchten Betonbauteilen, die zum einen auf die geringe Permeabilität des Hochleistungsbetons und zum anderen auf die Bildung einer wassergesättigten Zone, der sogenannten „moisture clog“ zurückzuführen sind. Dabei spielen Verdampfungs- und Kondensationsvorgänge sowie der vorhandene Temperaturgradient eine wichtige Rolle. Die Interaktion des Feuchtetransportes mit den Gefügeveränderungen während der thermischen Beanspruchung soll im Rahmen weiterer Versuche eingehend untersucht werden. Zur Analyse des Feuchtetransports während der thermischen Beanspruchung werden miniaturisierte Prüfkörper aus Hochleistungsbeton hergestellt, die mit Hilfe eines elektrischen Heizelements einseitig erwärmt werden. Zur Sicherstellung eines eindimensionalen Wärme- und Feuchtetransportes ist der Betonprüfkörper mit einer speziellen Glaskeramik und einer Hochtemperaturwolle ummantelt. Simultan zur Erwärmung werden eine Reihe röntgentomografischer Aufnahmen durchgeführt. Durch Differenzbildung aufeinanderfolgender Aufnahmen können Dichteveränderungen lokal und zeitlich werden, die Rückschlüsse auf Änderungen der Feuchteverteilung im Prüfkörper während der Erwärmung zulassen. Parallel dazu werden Untersuchungen mittels NMR-Relaxometrie (nuclear magnetic resonance) vor und nach der thermischen Beanspruchung durchgeführt. Die entwickelte Prüfmethodologie ermöglicht es, Veränderungen der Feuchteverteilung infolge thermischer Beanspruchung im Hochleistungsbeton von den Gelporen bis hin zu vorhandenen Verdichtungsporen abzubilden. Erste Ergebnisse zeigen, dass die gewählten Untersuchungsmethoden Veränderungen der Feuchteverteilung im Prüfkörper räumlich und zeitlich auflösen können. T2 - 5. DAfStb-Jahrestagung mit 58. Forschungskolloquium CY - Kaiserslautern, Germany DA - 20.09.2017 KW - Baustoffe KW - Abplatzen KW - Brand KW - Feuchtetransport KW - Hochleistungsbeton KW - Röntgen-3D-Computertomographie KW - NMR KW - ZfP PY - 2017 AN - OPUS4-42566 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meng, Birgit T1 - Possibilities for improving the properties of UHPC by means of thermal treatment N2 - A further improvement of the excellent properties of UHPC can be realized with thermal Treatment. Like for normal concrete, it accelerates the hardening and prevents shrinkage after the treatment. Additionally, an increase in strength can be achieved. Aim of this study was the optimisation of the thermal Treatment conditions of UHPC for very different Treatment methods; heat Treatment at 90 °C for unprotected and sealed samples, hot water bath at 90 °C and hydrothermal Treatment at 185 °C/1.1 MPa. The pre-storage time and the dwell time were systematically varied for each method to gain a higher strength. The compressive strength depends on the manner of Treatment at which higher water accessibility leads to higher strengths. The Phase composition changes considerably with different Treatment tempereatures. Finally, it can activate unhydrated binder components forming additional C-S-H, leading to higher strength. T2 - International Symposium on Ultra-High Perfomance Fibre-Reinforced Concrete UHPFRC 2017 CY - Montpellier, France DA - 02.10.2017 KW - Building Materials KW - Ultra-High Performance Concrete (UHPC) KW - Heat treatment KW - Autoclaving KW - X-ray diffraction (XRD) PY - 2017 AN - OPUS4-42570 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stelzner, Ludwig A1 - Powierza, Bartosz ED - Breit, W. ED - Kurz, W. ED - Pahn, M. ED - Sadegh-Azar, H. ED - Schnell, J. ED - Thiele, C. T1 - Thermisch induzierter Feuchtetransport in HPC N2 - Die Entwicklung von leistungsfähigen Fließmitteln in den letzten Jahrzehnten ermöglicht die Herstellung von Beton mit sehr geringem w/z-Wert, bei gleichzeitig guter Verarbeitbarkeit. Die Reduzierung des w/z-Wertes führt zu einer Erhöhung der Festigkeit und zu einer Verdichtung der Gefügestruktur. Aufgrund der hohen Druckfestigkeit finden Hochleistungsbetone vermehrten Einsatz im Hoch-, Brücken-, und Tunnelbau. Allerdings neigen diese Hochleistungsbetone unter Brandbeanspruchung zu explosionsartigen Abplatzungen, die nach derzeitigem Stand auf thermomechanische und thermohydraulische Prozesse zurückgeführt werden. Letztere beruhen auf der Generierung hoher Wasserdampfdrücke in einseitig brandbeanspruchten Betonbauteilen, die zum einen auf die geringe Permeabilität des Hochleistungsbetons und zum anderen auf die Bildung einer wassergesättigten Zone, der sogenannten „moisture clog“ zurückzuführen sind. Dabei spielen Verdampfungs- und Kondensationsvorgänge sowie der vorhandene Temperaturgradient eine wichtige Rolle. Die Interaktion des Feuchtetransportes mit den Gefügeveränderungen während der thermischen Beanspruchung soll im Rahmen weiterer Versuche eingehend untersucht werden. Zur Analyse des Feuchtetransports während der thermischen Beanspruchung werden miniaturisierte Prüfkörper aus Hochleistungsbeton hergestellt, die mit Hilfe eines elektrischen Heizelements einseitig erwärmt werden. Zur Sicherstellung eines eindimensionalen Wärme- und Feuchtetransportes ist der Betonprüfkörper mit einer speziellen Glaskeramik und einer Hochtemperaturwolle ummantelt. Simultan zur Erwärmung werden eine Reihe röntgentomografischer Aufnahmen durchgeführt. Durch Differenzbildung aufeinanderfolgender Aufnahmen können Dichteveränderungen lokal und zeitlich werden, die Rückschlüsse auf Änderungen der Feuchteverteilung im Prüfkörper während der Erwärmung zulassen. Parallel dazu werden Untersuchungen mittels NMR-Relaxometrie (nuclear magnetic resonance) vor und nach der thermischen Beanspruchung durchgeführt. Die entwickelte Prüfmethodologie ermöglicht es, Veränderungen der Feuchteverteilung infolge thermischer Beanspruchung im Hochleistungsbeton von den Gelporen bis hin zu vorhandenen Verdichtungsporen abzubilden. Erste Ergebnisse zeigen, dass die gewählten Untersuchungsmethoden Veränderungen der Feuchteverteilung im Prüfkörper räumlich und zeitlich auflösen können. T2 - 5. DAfStb-Jahrestagung mit 58. Forschungskolloquium CY - Kaiserslautern, Germany DA - 20.09.2017 KW - Baustoffe KW - Abplatzen KW - Brand KW - Feuchtetransport KW - Hochleistungsbeton KW - Röntgen-3D-Computertomographie KW - NMR KW - ZfP PY - 2017 SN - 978-3-00-057267-8 VL - Band 1 SP - 162 EP - 173 AN - OPUS4-42565 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koch, Claudia T1 - Standardization in Emerging Technologies - The Case of Additive Manufacturing N2 - Additive Manufacturing provides an important enabling technology for the digital transformation of the economy. As an emerging technology it has seen a remarkable development over the last three decades. Nevertheless, it is far from a broad adoption with several barriers to overcome yet. One of the major challenges is the lack of standards. The critical role of standardization for innovation is generally recognized, still the topic too often has been neglected in strategic roadmapping exercises for emerging technologies. Too little is known about the complex dynamics and interrelations of standardization and innovation. The anticipation of standardization needs and the timely and efficient implementation of standards is challenging. This paper aims at contributing to a better understanding of the role that standards play in the multi-dimensional system of innovation. It analyzes the trajectories of innovation in Additive Manufacturing in a systematic and holistic way, focusing on standardization activities with regard to coordination, stakeholders involved, the timing and types of standards developed. Putting standardization in context of the multi-dimensional innovation system of Additive Manufacturing the research shows where standards can support the diffusion of an emerging technology. T2 - ITU Kaleidoscope Academic Conference: Challenges for a data-driven society CY - Nanjing, China DA - 27.11.2017 KW - Additive Manufacturing KW - Emerging technologies KW - Technological innovation KW - Standards KW - Standardization KW - 3D-Printing PY - 2017 SN - 978-92-61-24291-6 SN - 978-92-61-24281-7 SN - 978-92-61-24301-2 SP - 193 EP - 200 CY - Geneva AN - OPUS4-43501 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ewert, Uwe T1 - Digital X-ray cross laminography for evaluation of crack fields in large concrete blocks after impact N2 - - Impact tests of concrete blocks - High energy facility for laminographic testing - Laminographic arrangement - Cross-Laminography - Measurement range extension by detector tiling - Reconstruction methods - Fast “shift averaging” method “next to base plane” - reconstruction --> Removal of reinforcement indications - 3D-Data analysis - Crack-Segmentation by „Template Matching“ T2 - General Assembly of Academia NDT International CY - Brescia, Italy DA - 13.10.2017 KW - Digital X-ray laminography KW - Evaluation of crack fields KW - Large concrete blocks KW - Impact test PY - 2017 AN - OPUS4-43432 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weise, Frank T1 - Aufbauende Untersuchungen an Laborbetonen: Parameterstudie zu ausgewählten AKR-Einflussgrößen N2 - Gegenstand des Vortrags ist die Vorstellung der Ergebnisse der aufbauenden Untersuchungen an Laborbetonen im Forschungsvorhaben FUTURUM. Im konkreten Fall werden die Ergebnisse der Parameterstudie zu nachstehenden ausgewählten Einflussgrößen auf die schädigende AKR präsentiert: - zyklische Beanspruchung durch Klima und Verkehr - Einbautemperatur und Nachbehandlung - Art der Oberflächentextur - ausgewählte Prüfbedingungen bei der Klimawechsellagerung (KWL) Die Basis für diese Untersuchungen bildeten großformatige Balken sowie Platten mit behinderter Schwindverformung, die aus den im ARS 04/2013 vorgegebenen Fahrbahndeckenbetonrezepturen unter Verwendung einer alkaliempfindlichen Gesteinskörnung hergestellt wurden. Folgende Ergebnisse wurden erzielt: - moderate Förderung schädigender AKR durch zyklische Beanspruchung aus Klima und Verkehr - unterschiedliche Förderung des AKR-Schädigungsprozesses bei verschiedenen Fahrbahn-deckenbetonen bei Erhöhung der Einbautemperatur von 15 auf 30 °C und sonst gleichbleibender Nachbehandlung (Folie) (Oberbeton >8 / Unterbeton: moderat, Oberbeton 0/8: stärker ausgeprägt) - verminderte KWL-Dehnung bei AKR-provozierender Lagerung beider Betonarten bei 30 °C durch Verschlechterung der Nachbehandlung (Windkanal, 5 m/s) - Zunahme schädigender AKR in Abhängigkeit von der Art der Oberflächentextur (Besenstrich, Grinding/Grooving, Waschbeton) - nichtlineare Zunahme der KWL-Dehnung mit Erhöhung der NaCl-Konzentration der Prüflösung (Bestätigung der Richtigkeit gewählter normativer NaCl-Konzentration) - Verminderung der KWL-Dehnung durch Substitution der Frost-Tauwechselphase trotz vermindertem Tausalzeintrag T2 - AKR-Fachforum Betonstraßenbau CY - Bergisch Gladbach, Germany DA - 28.11.2017 KW - Betonfahrbahndecken KW - AKR KW - Rissbildung KW - Zyklische Beanspruchung KW - Behindertes Schwinden KW - Klimawechsellagerung KW - Tausalzeintrag PY - 2017 AN - OPUS4-43251 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kruschwitz, Sabine A1 - Munsch, Sarah Mandy A1 - Wöstmann, Jens A1 - Strangfeld, Christoph T1 - Zerstörungsfreie Feuchtemessungen an Estrichen mittels der geophysikalischen Methoden Georadar und NMR N2 - Die Ermittlung der Belegreife von Fußbodenestrichen ist im Bauwesen von hoher Bedeutung, da es bei dem Verlegen von Parkett oder anderen Bodenbelägen auf Estrichen zu erheblichen feuchtigkeitsbedingten Schäden kommen kann, wenn diese noch nicht hinreichend getrocknet sind. Für die Messung des Feuchtegehalts wird üblicherweise auf zerstörende Methoden wie das Darr- und CM-Verfahren zurückgegriffen, die Probennahmen erfordern und nur punktuelle Informationen liefern. Ziel dieser Forschungsstudie ist die Untersuchung der Eignung und Anwendbarkeit des Georadars und der Kernspinresonanz (NMR) zur zerstörungsfreien und flächendeckenden Feuchtemessung von Estrichen. Dazu wurden Messungen mit beiden Verfahren an einer Gruppe zementgebundener (CT) und einer Gruppe anhydritgebundener (CA) Estriche während ihres Austrocknungsprozesses bei einem Konstant-Klima durchgeführt. Bei dem Radarverfahren werden Amplitude und Laufzeit elektromagnetischer Reflexionen, die durch den Wassergehalt beeinflusst werden, gemessen. Die Radarmessungen erfolgten auf jeder Probe entlang von zwei senkrechten Profilen mit einer 2GHz-Antenne. Die Kernspinresonanz steht aufgrund ihrer Abhängigkeit zur magnetischen Kernresonanz der 1H-Wasserstoffatomen in Relation mit dem Wassergehalt in dem Messvolumen der zu untersuchenden Probe. Die Untersuchungen erfolgten mit dem NMR MOUSE System in Aufsatztechnik. Dabei liegt die Eindringtiefe bei 24,8 mm. Bei den Untersuchungen lässt sich für CT-Estriche ein starker vertikaler Feuchtegradient feststellen. Die CA-Estriche weisen hingegen nur einen schwachen Feuchtegradienten bis nahezu konstante Amplituden über die gesamte Tiefe auf. Nach Erreichen einer Amplitude von ca. 5-8 lässt sich keine weitere Amplitudenveränderung registrieren bzw. sind ab diesen Zeitpunkt die Änderungen im Wassergehalt zu gering, um von der NMR aufgelöst zu werden. In den Ergebnissen des Radarverfahrens lässt sich ebenfalls ein von dem Feuchtegehalt abhängiges Verhalten der Messparameter beobachten. Mit zunehmender Trocknung kann man eine Abnahme der Laufzeit zwischen direkter und an der Rückwand reflektierter Welle messen. Die Amplituden beider Wellen hingegen nehmen während des Austrocknungsprozesses zu. Im Gegensatz zur NMR erhält man keine tiefenbezogenen Informationen. Es lassen sich aber Rückschlüsse auf den Feuchtegehalt im Gesamtvolumen ziehen. T2 - 77. Jahrestagung der Deutschen Geophysikalischen Gesellschaft CY - Potsdam, Germany DA - 27.03.2017 KW - Feuchtemessung KW - Estrich KW - Georadar KW - NMR PY - 2017 N1 - Geburtsname von Munsch, Sarah Mandy: Nagel, S. M. - Birth name of Munsch, Sarah Mandy: Nagel, S. M. AN - OPUS4-43245 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fontana, P. T1 - Healthier life with eco-innovative components for housing constructions N2 - The project has developed a variety of new multifunctional and flexible building components for a healthier indoor environment. [H] house solutions are durable, energy efficient, safe and affordable. They are suitable for use in new buildings and for renovation. [H] house solutions cover aspects of long service life, reduced maintenance and long-term improvement of energy efficiency. T2 - H-House Abschluss-Kolloquium, Dauerausstellung am Demonstrator-Gebäude CY - Warsaw, Poland DA - 23.08.2017 KW - Building materials KW - Beton KW - UHPC PY - 2017 AN - OPUS4-43003 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rachmatulin, Natalia A1 - Gardei, André A1 - von Werder, Julia A1 - Meng, Birgit A1 - Süßmuth, J. A1 - Gerdes, A. A1 - Ballschuh, D. A1 - Seibt, H. T1 - Funktionalisierung von Polymerfasern - ein Beitrag der Tensidchemie für dauerhafte zementgebundene Werkstoffe N2 - Im Gegensatz zur Druckfestigkeit weisen zementgebundene Werkstoffe i. a. nur geringe Zugfestigkeiten auf. Ein Weg, Zugfestigkeiten zementgebundener Werkstoffe zu erhöhen und Rissbildung aufgrund von Zugspannungen zu verringern, besteht in der Einarbeitung von Fasern, die diese Spannungen aufnehmen. Häufig eingesetzt werden Stahlfasern, obwohl synthetische Polymerfasern leichter und meist beständiger gegenüber chemischen Angriffen und Korrosion sind. Die Polymerfasern zeigen allerdings meist einen deutlich schwächeren Haftverbund, was an der hydrophoben Faseroberfläche liegt. Um nun eine Anbindung der Fasern an die mineralische Matrix zu erreichen, müssen die Faseroberflächen modifiziert werden, ohne dass die mechanischen Eigenschaften negativ beeinflusst werden. Eine Herausforderung besteht somit in einer Oberflächenmodifikation durch eine schonende Behandlung der Fasern zur Erzeugung von anbindungsfähigen Gruppen. Durch eine Behandlung von modifizierten Fasern mit geeigneten Polymerlösungen werden die Oberflächeneigenschaften verändert und erlauben eine Anbindung an die Zementsteinmatrix. Der Einsatz von Tensiden als grenzflächenaktive Verbindungen ermöglicht in diesem Zusammenhang eine Vermittlung zwischen Polymeroberflächen und mineralischen Werkstoffen. T2 - HighTechMatBau CY - Berlin, Germany DA - 31.01.2018 KW - Zementgebundene Baustoffe KW - Lichtmikroskopie KW - Röntgen-3D-Computertomographie KW - Einzelfaserdurchzugsversuch KW - Windkanal KW - Fasermodifikation KW - Oberflächenfunktionalisierung KW - Grenzflächenaktive Verbindung PY - 2018 SN - 978-3-7388-0082-1 SP - 31 EP - 35 PB - Fraunhofer IRB Verlag CY - Stuttgart AN - OPUS4-44651 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rachmatulin, Natalia A1 - Gardei, André A1 - von Werder, Julia A1 - Meng, Birgit A1 - Süßmuth, J. A1 - Gerdes, A. T1 - Funktionalisierung von Polymerfasern - ein Beitrag der Tensidchemie für dauerhafte zementgebundene Werkstoffe N2 - Im Gegensatz zur Druckfestigkeit weisen zementgebundene Werkstoffe i. a. nur geringe Zugfestigkeiten auf. Ein Weg, Zugfestigkeiten zementgebundener Werkstoffe zu erhöhen und Rissbildung aufgrund von Zugspannungen zu verringern, besteht in der Einarbeitung von Fasern, die diese Spannungen aufnehmen. Häufig eingesetzt werden Stahlfasern, obwohl synthetische Polymerfasern leichter und meist beständiger gegenüber chemischen Angriffen und Korrosion sind. Die Polymerfasern zeigen allerdings meist einen deutlich schwächeren Haftverbund, was an der hydrophoben Faseroberfläche liegt. Um nun eine Anbindung der Fasern an die mineralische Matrix zu erreichen, müssen die Faseroberflächen modifiziert werden, ohne dass die mechanischen Eigenschaften negativ beeinflusst werden. Eine Herausforderung besteht somit in einer Oberflächenmodifikation durch eine schonende Behandlung der Fasern zur Erzeugung von anbindungsfähigen Gruppen. Durch eine Behandlung von modifizierten Fasern mit geeigneten Polymerlösungen werden die Oberflächeneigenschaften verändert und erlauben eine Anbindung an die Zementsteinmatrix. Der Einsatz von Tensiden als grenzflächenaktive Verbindungen ermöglicht in diesem Zusammenhang eine Vermittlung zwischen Polymeroberflächen und mineralischen Werkstoffen. T2 - HighTechMatBau CY - Berlin, Germany DA - 31.01.2018 KW - Zementgebundene Baustoffe KW - Lichtmikroskopie KW - Röntgen-3D-Computertomographie KW - Einzelfaserdurchzugsversuch KW - Windkanal KW - Fasermodifikation KW - Oberflächenfunktionalisierung KW - Grenzflächenaktive Verbindung PY - 2018 AN - OPUS4-44652 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. A1 - Grotelüschen, Bjarne A1 - Bartholmai, Matthias A1 - Strangfeld, Christoph ED - Kossa, A. ED - Kiss, R. T1 - Towards Autonomous NDT Inspection: Setup and Validation of an Indoor Localization System N2 - Monitoring and maintenance of civil infrastructure are of great importance, as any undetected damage can cause high repair costs, unintended deadtime, or endanger structural integrity. The inspection of large concrete structures such as bridges and parking lots is particularly challenging and time-consuming. Traditional methods are mostly manual and involve mapping a grid of measurement lines to record the position of each measurement. Current semi-automated methods, on the other hand, use GPS or tachymeters for localization but still require trained personnel to operate. An entirely automated approach using mobile robots would be more cost- and time-efficient. While there have been developments in using GPS-enabled mobile robots for bridge inspection, the weak signal strength in indoor areas poses a challenge for the automated inspection of structures such as parking lots. This paper aims to develop a solution for the automated inspection of large indoor concrete structures by addressing the problem of robot localization in indoor spaces and the automated measurement of concrete cover and rebar detection. T2 - 39th Danubia-Adria Symposium on Advances in Experimental Mechanics CY - Siófok, Hungary DA - 26.09.2023 KW - NDT Inspection KW - Mobile Robot KW - Indoor Localization KW - Setup and Validation PY - 2023 SN - 978-963-421-927-9 SP - 88 EP - 89 PB - Hungarian Scientific Society of Mechanical Engineering (GTE) CY - Siófok, Hungary AN - OPUS4-58660 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Giebson, C. A1 - Voland, K. A1 - Ludwig, H.-M. A1 - Meng, Birgit T1 - Alkali-silica reaction performance testing of concrete considering external alkalis and preexisting microcrack N2 - In concrete elements, simultaneously subjected to cyclic loadings and external alkalis, the risk for damage caused by or under participation of an alkali-silica reaction (ASR) is particularly high. This is of particular concern for concrete pavements due to the increasing heavy vehicle traffic and the application of sodium chloride (NaCl) de-icer during winter. Since 2004, the climate simulation concrete prism test (CS-CPT) has been used successfully to evaluate job mixtures for pavements by considering the impact of alkali-containing de-icers. However, the role of mechanical predamage on ASR is largely unclear. In a joint research project, the CS-CPT has been used to investigate the influence of preexisting microcracks on ASR. It was evident that an ASR initiated earlier in the predamaged concrete prisms due to the more rapid ingress of NaCl solution through the microcracks. KW - Alkali-silica reaction KW - Climate simulation concrete prism test KW - External alkalis KW - Laser-induced breakdown spectroscopy KW - Microcracks KW - Pavement concrete PY - 2017 DO - https://doi.org/10.1002/suco.201600173 SN - 1464-4177 SN - 1751-7648 VL - 18 IS - 4 SP - 528 EP - 538 PB - Ernst & Sohn AN - OPUS4-42574 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kullolli, Borana A1 - Stutz, H. A1 - Bronsert, Jeffrey A1 - Dutto, Paola A1 - Baeßler, Matthias ED - Onate, E. ED - Owen, D. R. J. ED - Peric, D. ED - Chiumenti, M. T1 - A contact problem aplication for the local behaviour of soil pile interaction N2 - The purpose of the work presented in this paper is to analyze locally (at the element level) the contact behavior of a soil-pile contact problem. Therefore, a 2D shear test is modeled using the Finite Element Method. The formulation of a 4 nodded zero-thickness interface element of Beer is chosen with a linear interpolation function. Four constitutive contact models adapted for contact problems have been implemented. The Mohr-Coulomb and Clough and Duncan models were chosen initially, due to the ease of implementation and few number of parameters needed. After, more complicated models in the framework of elasto-plasticity such as: Lashkari and Mortara were implemented for the first time into the finite element code of the shear test problem. They include other phenomena such as: relative density of soil, the stress level and sand dilatancy. From the results the relation between shear displacement and shear stress has been deduced. Finally, a discussion of the advantages and the drawbacks during computation of each model is given at the end. T2 - Conference CY - Barcelona, Spain DA - 05.09.2017 KW - Soil-pile interaction KW - Numerical modelling PY - 2017 SN - 978-84-946909-6-9 SP - 490 EP - 501 PB - CIMNE CY - Barcelona,Spain AN - OPUS4-42960 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weise, Frank T1 - Influence of the pre-treatment of PP-fibres by means of electron irradiation on the spalling behaviour of High Strength Concrete N2 - It is known that the spalling risk of dense, high-strength concretes (HSC) can be reduced by the addition of polypropylene (PP) fibres and, in particular, PP-fibres that have been pre-treated using electron irradiation. It is presumed that the enhanced reduction in spalling resulting from electron irradiation pre-treatment of the fibres can be attributed to enhanced penetration of the molten fibre material into the micro-cracks around the fibres, due to their significantly decreased viscosity. So far there has been no experimental evidence for this. Against this background, this paper gives a com-parative analysis of the mode of action of PP-fibres with and without pre-treatment using multi-scale test methodology. Initially, fire tests on small-scale building components with accompanying damage monitoring veri-fied that the amount of PP-fibres can be halved by using pre-treated PP-fibres without reducing the fire performance of HSC. Detailed investigations of PP-fibres carried out in a completed research project funded by DFG (the German Research Foundation) using digital scanning calorimetry and thermogravimetry measurements (DSC/TG) as well as viscometer measurements showed that the pre-treatment has no significant influence on the melting temperature of the PP-fibres. However, a drastic reduction of the melt viscosity due to the electron irradiation was detectable. Additional dila-tation tests showed that the expansion behaviour of both fibre types and their melts do not differ significantly [1]. Rather, both fibre types generate high pressures when their thermal expansion is hindered. Further detailed investigations by means of continuous heating tests with a low heating rate were carried out on separately produced concrete cylinders. These tests showed that the pre-treatment of the PP-fibres causes earlier dehydration in conjunction with stagnation of thermal expansion of the concrete cylinders (temperature reduction from 180 °C to 170 °C). This is accompanied by in-creased acoustic emission activity during the thermal expansion tests. This leads to the assumption that the pre-treatment of PP-fibres results in earlier micro-crack development. However, it was not possible to confirm this assumption by microscopic examination of drilling cores with a diameter of 30 mm exposed to defined temperatures in the range between 150°C and 300°C. Microscopic obser-vations and additional X-ray 3D computed tomography (3D-CT) scans on miniaturised drilling cores exposed to temperature cycles showed a similar networking of fibre beds by means of micro-cracks in HSC for both fibre types. However, energy dispersive X-ray spectroscopy and wavelength disper-sive X-ray spectroscopy revealed fundamental differences in the penetration capacity of the fibre melts of the two fibre types. The increased penetration of the pre-treated PP-fibre melt revealed in these tests, confirms the initial working hypothesis. T2 - 5th International Workshop on Concrete Spalling due to Fire Exposure CY - Boras, Sweden DA - 12.10.2017 KW - Polypropylene fibres KW - Explosive spalling KW - HSC KW - HPC KW - Fibre melt KW - Penetration KW - Micro cracking KW - NDT PY - 2017 AN - OPUS4-42974 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stelzner, Ludwig T1 - Analysis of moisture transport in unilateral-heated dense high-strength concrete N2 - Unilateral thermal exposure of concrete building components induces moisture transport processes that have a significant influence on the spalling behaviour of dense high-strength concrete (HSC). These transport processes are based on evaporation and condensation mechanisms of liquid and gaseous water in the pores as well as the chemically bound water within the concrete. The low permeability of HSC and the formation of a saturated zone within building components (also known as a moisture clog) leads to high water-vapour pressures, which contributes to explosive spalling. The formation of these pressures has already been verified by means of pore-pressure measurement techniques. In addition, the redistribution of the moisture within concrete specimens subject to unilateral thermal exposure has been demonstrated on fractured surfaces. Investigations by means of the nuclear magnetic resonance (NMR) relaxometry technique and neutron radiography have shown one-dimensional changes in moisture distribution during thermal exposure. However, none of these methods has been able to depict the moisture distribution in three dimensions (3D), so the link between pore size, concrete micro-structure and moisture content is missing. The research project presented in this paper aims to fill this gap by developing a new multi-level test methodology to characterise non-destructively the temporal course of spatial moisture distribution during unilateral thermal exposure. The procedure used during this programme included the collection of X-ray 3D-computed tomography (CT) measurements using a miniaturised specimen subjected to in-situ thermal exposure and the comparison of those CT results with the results of one-dimensional NMR-relaxometry before and after the heating process. In the first step, a mobile heating device was developed, built and tested. To simulate a unilaterally-heated construction component, a cylindrical specimen made of HSC (Ø = 40 mm, L = 100 mm) was cast into an impermeable glass ceramic shell. The ceramic shell ensured a one-dimensional moisture flux and limited the thermal expansion of the concrete. An additional high-temperature wool (HTW) insulating shell ensured a one-dimensional heat flux. The heating device, which operated using infrared radiation (IR), allowed the unilateral heating of the specimens up to 300 °C using variable heating regimes. In the second step, the mobile heating device was integrated into the CT-scanner, which enabled the collection of measurements before, during and after heating. By subtraction of successive 3D-CT images, X-ray attenuation differences could be resolved three-dimensionally in the specimen and interpreted as changes in the moisture content. Initial results show that this test methodology can monitor the 3D changes of moisture content inside the specimen during thermal exposure. It enables the researcher to visualise areas with moisture accumulation as well as dehydrated areas inside the specimen. Comparative one-dimensional NMR-relaxometry measurements confirm the results of the CT image analysis. T2 - 5th International Workshop on Concrete Spalling due to Fire Exposure CY - Boras, Sweden DA - 12.10.2017 KW - Spalling KW - Fire KW - Moisture clog KW - Moisture transport KW - HPC KW - HSC KW - X-ray CT KW - NMR KW - NDT PY - 2017 AN - OPUS4-42972 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kullolli, Borana T1 - A contact problem aplication for the local behavior of soil pile interaction N2 - The purpose of the work presented in this paper is to analyze locally (at the element level) the contact behavior of a soil-pile contact problem. Therefore, a 2D shear test is modeled using the Finite Element Method. The formulation of a 4 nodded zero-thickness Interface element of Beer is chosen with a linear interpolation function. Four constitutive contact models adapted for contact problems have been implemented. The Mohr-Coulomb and Clough and Duncan models were chosen initially, due to the ease of implementation and few number of parameters needed. After, more complicated models in the framework of elasto-plasticity such as: Lashkari and Mortara were implemented for the first time into the finite element code of the shear test problem. They include other phenomena such as: relative density of soil, the stress level and sand dilatancy. From the results the relation between shear displacement and shear stress has been deduced. Finally, a discussion of the advantages and the drawbacks during computation of each model is given at the end. T2 - XIV International Conference on Compiutational Plasticity CY - Barcelona, Spain DA - 05.09.2017 KW - Soil-structure interaction KW - Contact problem PY - 2017 AN - OPUS4-42959 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stelzner, Ludwig A1 - Powierza, Bartosz A1 - Weise, Frank A1 - Oesch, Tyler A1 - Dlugosch, R. A1 - Meng, Birgit T1 - Analysis of moisture transport in unilateral-heated dense high-strength concrete N2 - Unilateral thermal exposure of concrete building components induces moisture transport processes that have a significant influence on the spalling behaviour of dense high-strength concrete (HSC). These transport processes are based on evaporation and condensation mechanisms of liquid and gaseous water in the pores as well as the chemically bound water within the concrete. The low permeability of HSC and the formation of a saturated zone within building components (also known as a moisture clog) leads to high water-vapour pressures, which contributes to explosive spalling. The formation of these pressures has already been verified by means of pore-pressure measurement techniques. In addition, the redistribution of the moisture within concrete specimens subject to unilateral thermal exposure has been demonstrated on fractured surfaces. Investigations by means of the nuclear magnetic resonance (NMR) relaxometry technique and neutron radiography have shown one-dimensional changes in moisture distribution during thermal exposure. However, none of these methods has been able to depict the moisture distribution in three dimensions (3D), so the link between pore size, concrete micro-structure and moisture content is missing. The research project presented in this paper aims to fill this gap by developing a new multi-level test methodology to characterise non-destructively the temporal course of spatial moisture distribution during unilateral thermal exposure. The procedure used during this programme included the collection of X-ray 3D-computed tomography (CT) measurements using a miniaturised specimen subjected to in-situ thermal exposure and the comparison of those CT results with the results of one-dimensional NMR-relaxometry before and after the heating process. In the first step, a mobile heating device was developed, built and tested. To simulate a unilaterally-heated construction component, a cylindrical specimen made of HSC (Ø = 40 mm, L = 100 mm) was cast into an impermeable glass ceramic shell. The ceramic shell ensured a one-dimensional moisture flux and limited the thermal expansion of the concrete. An additional high-temperature wool (HTW) insulating shell ensured a one-dimensional heat flux. The heating device, which operated using infrared radiation (IR), allowed the unilateral heating of the specimens up to 300 °C using variable heating regimes. In the second step, the mobile heating device was integrated into the CT-scanner, which enabled the collection of measurements before, during and after heating. By subtraction of successive 3D-CT images, X-ray attenuation differences could be resolved three-dimensionally in the specimen and interpreted as changes in the moisture content. Initial results show that this test methodology can monitor the 3D changes of moisture content inside the specimen during thermal exposure. It enables the researcher to visualise areas with moisture accumulation as well as dehydrated areas inside the specimen. Comparative one-dimensional NMR-relaxometry measurements confirm the results of the CT image analysis. T2 - 5th International Workshop on Concrete Spalling due to Fire Exposure CY - Boras, Sweden DA - 12.10.2017 KW - Spalling KW - Fire KW - Moisture clog KW - Moisture transport KW - HPC KW - HSC KW - X-ray CT KW - NMR KW - NDT PY - 2017 SN - 0284-5172 SP - 227 EP - 239 AN - OPUS4-42983 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weise, Frank A1 - Stelzner, Ludwig A1 - Weinberger, J. A1 - Oesch, Tyler T1 - Influence of the pre-treatment of PP-fibres by means of electron irradiation on the spalling behaviour of High Strength Concrete N2 - It is known that the spalling risk of dense, high-strength concretes (HSC) can be reduced by the addition of polypropylene (PP) fibres and, in particular, PP-fibres that have been pre-treated using electron irradiation. It is presumed that the enhanced reduction in spalling resulting from electron irradiation pre-treatment of the fibres can be attributed to enhanced penetration of the molten fibre material into the micro-cracks around the fibres, due to their significantly decreased viscosity. So far there has been no experimental evidence for this. Against this background, this paper gives a com-parative analysis of the mode of action of PP-fibres with and without pre-treatment using multi-scale test methodology. Initially, fire tests on small-scale building components with accompanying damage monitoring veri-fied that the amount of PP-fibres can be halved by using pre-treated PP-fibres without reducing the fire performance of HSC. Detailed investigations of PP-fibres carried out in a completed research project funded by DFG (the German Research Foundation) using digital scanning calorimetry and thermogravimetry measurements (DSC/TG) as well as viscometer measurements showed that the pre-treatment has no significant influence on the melting temperature of the PP-fibres. However, a drastic reduction of the melt viscosity due to the electron irradiation was detectable. Additional dila-tation tests showed that the expansion behaviour of both fibre types and their melts do not differ significantly [1]. Rather, both fibre types generate high pressures when their thermal expansion is hindered. Further detailed investigations by means of continuous heating tests with a low heating rate were carried out on separately produced concrete cylinders. These tests showed that the pre-treatment of the PP-fibres causes earlier dehydration in conjunction with stagnation of thermal expansion of the concrete cylinders (temperature reduction from 180 °C to 170 °C). This is accompanied by in-creased acoustic emission activity during the thermal expansion tests. This leads to the assumption that the pre-treatment of PP-fibres results in earlier micro-crack development. However, it was not possible to confirm this assumption by microscopic examination of drilling cores with a diameter of 30 mm exposed to defined temperatures in the range between 150°C and 300°C. Microscopic obser-vations and additional X-ray 3D computed tomography (3D-CT) scans on miniaturised drilling cores exposed to temperature cycles showed a similar networking of fibre beds by means of micro-cracks in HSC for both fibre types. However, energy dispersive X-ray spectroscopy and wavelength disper-sive X-ray spectroscopy revealed fundamental differences in the penetration capacity of the fibre melts of the two fibre types. The increased penetration of the pre-treated PP-fibre melt revealed in these tests, confirms the initial working hypothesis. T2 - 5th International Workshop on Concrete Spalling due to Fire Exposure CY - Boras, Sweden DA - 12.10.2017 KW - Polypropylen fibres KW - Explosive spalling KW - HSC KW - HPC KW - Fibre melt KW - Penetration KW - Micro cracking KW - NDT PY - 2017 SN - 0284-5172 SP - 345 EP - 358 AN - OPUS4-42985 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Meng, Birgit A1 - Weise, Frank A1 - Voland, K. A1 - Krütt, Enno T1 - Ermüdungsbedingte Degradation und ihre Auswirkungen auf den Stofftransport in Fahrbahndeckenbeton N2 - Im Rahmen des Beitrags soll aufgezeigt werden, welchen Einfluss eine mechanisch induzierte Vorschädigung (Ermüdungsbeanspruchung) auf den Ablauf und die Intensität des AKR-Schädigungsprozesses hat. Dies erfordert eine ausführliche Beschreibung der vielfältigen interagierenden Schädigungs- und Transportprozesse und aufbauend eine enge Verknüpfung von Experimenten mit einer mehrskaligen Modellierung. Die experimentelle Basis bildete die mechanische Vorschädigung (Ermüdungsbeansprochung) großformatiger Balken aus einem Fahrbahndeckenbeton bei Einsatz alkaliempfindlicher Gesteinskörnungen. Aus diesen großformatigen Balken wurden nach erfolgter Ermüdungsbeanspruchung kleinformatige Probekörper gewonnen. An diesen wurde detailliert untersucht wie sich die mechanische Vorschädigung auf das Betongefüge und die daraus resultierenden Transport- und Schädigungsprozesse auswirkt. Von der mechanisch induzierten Vorschädigung bis zum AKR Schädigungsprozess sollten in diesem Kontext die Rissbildungsprozesse und der interagierende Eintrag bzw. die Auslaugung der Alkalien ganzheitlich betrachtet werden. Der Beitrag fokussiert auf die Charakterisierung der infolge der mechanischen Vorschädigung induzierten Rissbildungsprozesse. Ferner wird detailliert auf die Auswirkungen der mechanischen Rissbildung auf den Stofftransport eingegangen. KW - Baustoffe KW - Beton KW - Dauerhaftigkeit KW - Ermüdung KW - Alkali-Kieselsäure-Reaktion KW - AKR PY - 2017 SN - 978-3-00-056692-9 SP - 416 EP - 427 CY - Bochum AN - OPUS4-42970 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Brecht, Katja A1 - Pistol, Klaus A1 - Klemmstein, Frank A1 - Rogge, Andreas T1 - Novel test setup for the quantification of the size effect in spalling tests N2 - Within a current research project which is funded by the German Research Foundation (DFG) the influence of the size and the geometry of specimens on the spalling result in fire tests is going to be investigated at Bundesanstalt für Materialforschung und -prüfung (BAM). This paper describes some preliminary results and a newly developed test setup. The novel setup enables the efficient and precise quantification of spalling by using a special photogrammetric measurement system. T2 - 5th International Workshop on Concrete Spalling CY - Boras, Sweden DA - 12.10.2017 KW - Size effect KW - Test setup KW - Photogrammetry PY - 2017 SN - 0284-5172 SP - 281 EP - 287 AN - OPUS4-42529 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Brecht, Katja T1 - Novel test setup for the quantification of the size effect in spalling tests N2 - Within a current research project which is funded by the German Research Foundation (DFG) the influence of the size and the geometry of specimens on the spalling result in fire tests is going to be investigated at Bundesanstalt für Materialforschung und -prüfung (BAM). This paper describes some preliminary results and a newly developed test setup. The novel setup enables the efficient and precise quantification of spalling by using a special photogrammetric measurement system. T2 - 5th International Workshop on Concrete Spalling CY - Boras, Sweden DA - 12.10.2017 KW - Size effect KW - Test setup KW - Photogrammetry PY - 2017 AN - OPUS4-42530 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baeßler, Matthias T1 - Aktivitäten der BAM zu Offshore-Windenergie N2 - Die BAM ist in vielen Bereich zum Thema Ausbau Windenergie, insbesondere für den Offshore-Bereich aktiv. Die Aktivitäten werden exemplarisch für die Tätigkeiten im Bereich FE, PAZ und BI dargestellt. Anlass war eine Zusammenkunft mit dem Verband der Betreiber (AGOW) T2 - Erfahrungsaustausch AGOW-BAM CY - BAM, Berlin, Germany DA - 24.01.2018 KW - Offshore-Wind PY - 2018 AN - OPUS4-43991 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pirskawetz, Stephan T1 - The burned shield-bearers: a detective story N2 - Severe fires at the Friedrichshain flak bunker in May 1945 destroyed or severely damaged an important part of the collection of the Kaiser-Friedrich-Museum, Berlin, today’s Bode Museum. Fragments of two marble sculptures by Tullio Lombardo, sculptor of the Italian renaissance, have survived and are now stored in the Bode Museum. In preparation for restoration, the condition of the sculptures has been documented in detail in 2010. The study revealed that the fragments are not stable enough to exhibit them in a horizontal nor in an upright position. The intention of a further study in 2012 was to find a correlation between ultrasonic velocity and mechanical properties of burned Carrara marble as a basis for stabilization measures. The results and numerous supplementary experiments show that the current condition of the sculptural fragments can not only be explained by the exposure to fire. KW - Marble sculptures KW - Marble deterioration KW - Fire KW - Ultrasonic velocities KW - Mechanical properties PY - 2018 DO - https://doi.org/10.1007/s12665-018-7267-z SN - 1866-6280 SN - 1866-6299 VL - 77 IS - 4 SP - Article 130, 1 EP - 12 PB - Springer-Verlag GmbH CY - Berlin Heidelberg AN - OPUS4-44159 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ruehle, Bastian T1 - Natural language processing for automated workflow and knowledge graph generation in self-driving labs N2 - Natural language processing with the help of large language models such as ChatGPT has become ubiquitous in many software applications and allows users to interact even with complex hardware or software in an intuitive way. The recent concepts of Self-Driving Labs and Material Acceleration Platforms stand to benefit greatly from making them more accessible to a broader scientific community through enhanced user-friendliness or even completely automated ways of generating experimental workflows that can be run on the complex hardware of the platform from user input or previously published procedures. Here, two new datasets with over 1.5 million experimental procedures and their (semi)automatic annotations as action graphs, i.e., structured output, were created and used for training two different transformer-based large language models. These models strike a balance between performance, generality, and fitness for purpose and can be hosted and run on standard consumer-grade hardware. Furthermore, the generation of node graphs from these action graphs as a user-friendly and intuitive way of visualizing and modifying synthesis workflows that can be run on the hardware of a Self-Driving Lab or Material Acceleration Platform is explored. Lastly, it is discussed how knowledge graphs – following an ontology imposed by the underlying node setup and software architecture – can be generated from the node graphs. All resources, including the datasets, the fully trained large language models, the node editor, and scripts for querying and visualizing the knowledge graphs are made publicly available. KW - Natural Language Processing KW - Large Language Models KW - Self-Driving Labs KW - Materials Acceleration Platforms KW - Workflows KW - Nanomaterials KW - Advanced Materials PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-631947 UR - https://github.com/BAMresearch/MAPz_at_BAM/tree/main/Minerva-Workflow-Generator DO - https://doi.org/10.1039/d5dd00063g SN - 2635-098X SP - 1 EP - 10 PB - Royal Society of Chemistry (RSC) AN - OPUS4-63194 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nicolai, Marcel A1 - Bulling, Jannis A1 - Lugovtsova, Yevgeniya A1 - Zeipert, Henning A1 - Prager, Jens A1 - Henning, Bernd ED - van Keulen, Wim ED - Kok, Jim T1 - On the repulsion effect of coupled Lamb wave modes N2 - Lamb waves, recognized for their significance in material characterisation, structural health monitor-ing, and non-destructive testing, exhibit complex behaviours that are crucial for industrial applica-tions. This paper delves into the mathematical and physical principals of the repulsion effect that can be observed in the dispersion curves of coupled Lamb wave modes. This effect is the result from the mechanical coupling of thin-walled solid plates and prevents the crossing of the dispersion curves. The study employs the Scaled Boundary Finite Element Method to calculate the dispersion curves of coupled plates and to simulate their interaction for a weak and ideal coupling. Through a mathemati-cal framework and a physical analogy with simple harmonic oscillators, the paper elucidates the un-derlying principals of this effect. Furthermore, the paper highlights the practical significance of the repulsion effect in Lamb waves, suggesting its application for testing and monitoring the integrity of multi-layer structures like adhesive bonds, which are important for various industrial applications. A deepened understanding of this effect could contribute to the enhancement of non-destructive evalua-tion techniques. T2 - ICSV 2024 CY - Amsterdam, The Netherlands DA - 08.07.2024 KW - Scaled Boundary Finite Element Method (SBFEM) KW - Lamb waves KW - Mode repulsion KW - Mechanical coupling KW - Dispersion curves PY - 2024 SN - 978-90-90-39058-1 SN - 2329-3675 SP - 410 EP - 418 PB - The International Institute of Acoustics and Vibration (IIAV) CY - Amsterdam AN - OPUS4-62855 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nicolai, Marcel A1 - Bulling, Jannis A1 - Lugovtsova, Yevgeniya A1 - Zeipert, Henning A1 - Prager, Jens A1 - Henning, Bernd T1 - On the repulsion effect of coupled Lamb wave modes N2 - This work investigates the phenomenon of mode repulsion in coupled Lamb wave systems. By mechanically coupling two dissimilar plates using spring elements, it is shown that previously intersecting Lamb wave modes are repelled, avoiding any crossing in the dispersion curves. The effect, rooted in eigenvalue theory and first observed in quantum systems, is explained through both mathematical models and classical analogies with coupled harmonic oscillators. Numerical simulations using the Scaled Boundary Finite Element Method validate the theoretical predictions, revealing a correlation between strain distribution and frequency splitting. The observed mode repulsion provides new insights into interface properties and offers potential for applications such as monitoring adhesive degradation in layered structures. T2 - DAGA 2024 CY - Hannover, Germany DA - 18.03.2024 KW - Scaled Boundary Finite Element Method (SBFEM) KW - Lamb waves KW - Mode repulsion KW - Mechanical coupling KW - Dispersion curves PY - 2024 SP - 632 EP - 635 AN - OPUS4-62854 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schultheiß, Annika L. A1 - Kruschwitz, Sabine A1 - Wilsch, Gerd A1 - Bogner, Andreas A1 - Patel, Ravi T1 - Lessons learnt on quantitative spatial chloride analysis using LIBS and μXRF N2 - Understanding chloride ingress is crucial in the context of the durability of concrete structures against corrosion. Techniques such as Laser-Induced Breakdown Spectroscopy (LIBS) and Micro X‑ray Fluorescence (µXRF) can provide a 2D representation of chloride ingress. However, obtaining quantitative data from such techniques is not a trivial task. In this study, we focus on factors such as sample preparation, measurement settings, calibration strategy, and post-processing of results which directly affect the outcome of the experiments but are rarely discussed in the literature. T2 - Rilem Annual Week 2024 CY - Toulouse, France DA - 25.08.2024 KW - Chloride ingress KW - LIBS, µXRF KW - Imaging KW - Nondestructive testing KW - Durability PY - 2024 AN - OPUS4-61663 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - Small-angle scattering for everyone: How to unlock the power of this ancient technique N2 - The obscure, yet fundamental technique of scattering can unlock essential information on the fine structure of materials. For you, it can help you understand how your batteries charge, how squid backbones work, or how hundreds of small variations in your syntheses affect your samples. As a nondestructive technique, it also measures your materials *in situ* or operando, as you pull it, heat it, electrify it, or align it one way or another. Scattering can be done using light, X-rays, neutrons, and even electrons, giving you the choice on which probe is best for you. The only downside? Scattering will always remain a complicated technique to do right. The technique gives you only one piece of information: the length distribution of density in your sample. How you interpret this (rather abstract) piece of information is up to you and your samples. Unlike microscopy, where the real-space image can be interpreted almost intuitively and artefacts are easier to spot, in scattering you cannot always easily identify artefacts. Therefore, the only way to do scattering experiments correctly is through rigour and care. For those of us with that particular eccentricity, seeing the rigour and care pay off is exhilarating, and opens the door to a life of happiness and excitement. This lecture will introduce scattering (in particular using X-rays and neutrons), what it is, what you can (and cannot) get out of it, and how to approach your scattering experiment. Regarding the experimental section, it will discuss the five parts that make up a successful scattering experiment based on real-life examples: Preparation: which and how you prepare your samples affects what you can get out of the interpretation Measurement: The machine design and your measurement choices dictates the final quality of your data Correction: Obtaining trustworthy scattering curves will greatly improve the speed and quality of your analysis. Analysis: Do you linearize, use generic scattering models, perform classical least-squares fitting, play with Monte-Carlo analysis or transform your data.. Some tips to help you make a choice. Interpretation: what does the analysis of all your samples tell you? Can you fit the puzzle pieces together to form a piece of knowledge? For further information, please feel free to explore the https://lookingatnothing.com/ weblog, the https://youtube.com/drheaddamage video channel, or by asking me in person or by email for specific questions at brian.pauw@bam.de . Some introductory reading can be found in the following papers: Pauw, B. R. (2013): Everything SAXS: small-angle scattering pattern collection and correction. _J. Phys.: Condens. Matter_ 25: 383201. DOI: [10.1088/0953-8984/25/38/383201](http://dx.doi.org/10.1088/0953-8984/25/38/383201) B. R. Pauw, A. J. Smith, T. Snow, N. J. Terrill, A. F. Thünemann, (2017): The modular SAXS data correction sequence for solids and dispersions, _Journal of Applied Crystallography_, 50: 1800–1811, DOI: [10.1107/S1600576717015096](https://doi.org/10.1107/S1600576717015096) G. J. Smales, B. R. Pauw (2021): The MOUSE project: a meticulous approach for obtaining traceable, wide-range X-ray scattering information. _Journal of instrumentation_ 16 (6) P06034. DOI: [10.1088/1748-0221/16/06/P06034](https://doi.org/10.1088/1748-0221/16/06/P06034) T2 - SAS School at the XIX International Small Angle Scattering Conference CY - Taipei, Taiwan DA - 02.11.2024 KW - X-ray scattering KW - Neutron scattering KW - Scattering KW - X-ray KW - Neutron KW - Introduction KW - Methodology PY - 2024 AN - OPUS4-61623 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Werder, Julia A1 - Simon, Sebastian A1 - Meng, Birgit T1 - Internal sulfate resistance of concrete N2 - If the amount of sulfate within the mix design for concrete is not balanced, ettringite formation which first controls solidification continues while the concrete is hardening. Ettringite forms by reaction of sulfate contained in the cement or in some admixture with calcium aluminate (C3A) as cement component. The “late primary ettringite formation” promotes an increase in volume within the hardened concrete leading to cracks. To analyze the effect of substituting part of ordinary Portland cement (OPC) by a treated brown coal fly ash mortar bars were tested according to ASTM C452. This test method was originally developed to extrapolate from the internal to external sulfate attack and is based on the idea that by testing a concrete mixture containing sulfate the process of deterioration is accelerated because it does not have to diffuse into the concrete before reaction first. In addition to the samples prescribed in ASTM C452 further samples in the size of the German SVA procedure were tested also designed for accessing the external sulfate resistance. The results show that while the replacement of 25 % of cement by brown coal fly ash leads to length changes around the limit defined by ASTM, the substitution of 50 % cement exceeded the limit by a multiple. The progress of expansion is the very similar for the two geometries tested. In-situ XRD measurements confirmed that while for pastes made of OPC the formation of ettringite is completed after 20 hours, this is not true for the mixtures containing the brown coal fly ash. In a different study the effect of hydrothermal treatment on the phase composition of ultra-high-performance concrete was analyzed. The results show that the sulfate and aluminate resulting from the decomposition of ettringite are bound into new phases. If this binding is permanent this might allow the larger use of sulfate bearing raw materials. T2 - EuroCoalAsh 2021 Conference CY - Online meeting DA - 02.11.2021 KW - Brown coal fly ash KW - Ettringite KW - Internal sulfate resistance KW - Test methods KW - In-situ XRD KW - Hydrothermal treatment PY - 2021 SP - 131 EP - 137 CY - Thessaloniki AN - OPUS4-54133 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Review: Advanced Coating Materials N2 - This book by Scrivener Publishing contains 14 chapters written by 82 leading scientists, experienced in the field of coatings. They demonstrate mechanisms, usage and manipulation of cutting‐edge coating methods. Each chapter is well structured and ends with a conclusion, highlighting the content. The book is divided into 3 parts: “Materials and Methods”, “Coating Materials Nanotechnology” and “Advanced Coating Technology and Applications”. Finally, this book provides a comprehensive insight into innovative research in advanced coating materials and state‐of‐the‐art technologies, without being a real textbook. It fulfills its intension of being beneficial both for technicians and scientists. KW - Corrosion KW - Coating KW - Protection PY - 2020 DO - https://doi.org/10.1002/maco.202070044 SN - 1521-4176 SN - 0947-5117 VL - 71 IS - 4 SP - 675 EP - 676 PB - WILEY‐VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-50629 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stratakis, E. A1 - Bonse, Jörn A1 - Heitz, J. A1 - Siegel, J. A1 - Tsibidis, G.D. A1 - Skoulas, E. A1 - Papadopoulos, A. A1 - Mimidis, A. A1 - Joel, A.-C. A1 - Comanns, P. A1 - Krüger, Jörg A1 - Florian, C. A1 - Fuentes-Edfuf, Y. A1 - Solis, J. A1 - Baumgartner, W. T1 - Laser engineering of biomimetic surfaces N2 - The exciting properties of micro- and nano-patterned surfaces found in natural species hide a virtually endless potential of technological ideas, opening new opportunities for innovation and exploitation in materials science and engineering. Due to the diversity of biomimetic surface functionalities, inspirations from natural surfaces are interesting for a broad range of applications in engineering, including phenomena of adhesion, friction, wear, lubrication, wetting phenomena, self-cleaning, antifouling, antibacterial phenomena, thermoregulation and optics. Lasers are increasingly proving to be promising tools for the precise and controlled structuring of materials at micro- and nano-scales. When ultrashort-pulsed lasers are used, the optimal interplay between laser and material parameters enables structuring down to the nanometer scale. Besides this, a unique aspect of laser processing technology is the possibility for material modifications at multiple (hierarchical) length scales, leading to the complex biomimetic micro- and nano-scale patterns, while adding a new dimension to structure optimization. This article reviews the current state of the art of laser processing methodologies, which are being used for the fabrication of bioinspired artificial surfaces to realize extraordinary wetting, optical, mechanical, and biological-active properties for numerous applications. The innovative aspect of laser functionalized biomimetic surfaces for a wide variety of current and future applications is particularly demonstrated and discussed. The article concludes with illustrating the wealth of arising possibilities and the number of new laser micro/nano fabrication approaches for obtaining complex high-resolution features, which prescribe a future where control of structures and subsequent functionalities are beyond our current imagination. KW - Biomimetic surfaces KW - Laser processing KW - Surface functionalization KW - Bioinspiration KW - Bionic materials PY - 2020 DO - https://doi.org/10.1016/j.mser.2020.100562 SN - 0927-796X VL - 141 SP - 100562-1 EP - 100562-47 PB - Elsevier B.V. AN - OPUS4-50927 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Mezera, Marek A1 - Florian, C. A1 - Römer, G.-W. A1 - Krüger, Jörg A1 - Bonse, Jörn ED - Stoian, R. ED - Bonse, Jörn T1 - Creation of Material Functions by Nanostructuring N2 - Surface nanostructures provide the possibility to create and tailor surface functionalities mainly via controlling their topography along with other chemical and physical material properties. One of the most appealing technologies for surface functionalization via micro- and nanostructuring is based on laser processing. This can be done either via direct contour-shaping of the irradiated material using a tightly focused laser beam or in a self-ordered way that allows employing larger laser beam diameters along with areal scanning to create a variety of laser-induced periodic surface structures (LIPSS). For the latter approach, particularly ultrashort pulsed lasers have recently pushed the borders across long-lasting limitations regarding the minimum achievable feature sizes and additionally boosted up the production times. This chapter reviews the plethora of recently investigated applications of LIPSS—for example, via imposing diffractive or plasmonic structural colors, the management of liquids and surface wetting properties, biomedical and bioinspired functionalities, beneficial effects in tribology for reducing friction and wear, the manipulation of optical scattering and absorption in photovoltaics, or the modification of magnetic or superconducting surface properties in other energy applications. The footprint of the LIPSS-based technology is explored in detail regarding the current state of industrialization, including an analysis of the market and associated LIPSS production costs. KW - Laser-induced periodic surface structures, LIPSS KW - Surface functionalization KW - Nanostructures KW - Microstructures KW - Laser processing PY - 2023 SN - 978-3-031-14751-7 SN - 978-3-031-14752-4 DO - https://doi.org/10.1007/978-3-031-14752-4_23 VL - 239 SP - 827 EP - 886 PB - Springer Nature Switzerland AG CY - Cham, Switzerland AN - OPUS4-57295 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Sokolowski-Tinten, K. A1 - Bonse, Jörn A1 - Barty, A. A1 - Chapman, H.N. A1 - Bajt, S. A1 - Bogan, M.J. A1 - Boutet, S. A1 - Cavalleri, A. A1 - Düsterer, S. A1 - Frank, M. A1 - Hajdu, J. A1 - Hau-Riege, S. A1 - Marchesini, S. A1 - Stojanonovic, N. A1 - Treusch, R. ED - Stoian, R. ED - Bonse, Jörn T1 - In-Situ Observation of the Formation of Laser-Induced Periodic Surface Structures with Extreme Spatial and Temporal Resolution N2 - Irradiation of solid surfaces with intense ultrashort laser pulses represents a unique way of depositing energy into materials. It allows to realize states of extreme electronic excitation and/or very high temperature and pressure and to drive materials close to and beyond fundamental stability limits. As a consequence, structural changes and phase transitions often occur along unusual pathways and under strongly nonequilibrium conditions. Due to the inherent multiscale nature—both temporally and spatially—of these irreversible processes, their direct experimental observation requires techniques that combine high temporal resolution with the appropriate spatial resolution and the capability to obtain good quality data on a single pulse/event basis. In this respect, fourth-generation light sources, namely, short wavelength and short pulse free electron lasers (FELs), are offering new and fascinating possibilities. As an example, this chapter will discuss the results of scattering experiments carried out at the FLASH free electron laser at DESY (Hamburg, Germany), which allowed us to resolve laser-induced structure formation at surfaces on the nanometer to submicron length scale and in temporal regimes ranging from picoseconds to several nanoseconds with sub-picosecond resolution. KW - Laser-induced periodic surface structures, LIPSS KW - Capillary waves KW - Time-resolved scattering KW - Pump-probe experiments KW - Free electron laser PY - 2023 SN - 978-3-031-14751-7 SN - 978-3-031-14752-4 DO - https://doi.org/10.1007/978-3-031-14752-4_6 VL - 239 SP - 257 EP - 276 PB - Springer Nature Switzerland AG CY - Cham, Switzerland AN - OPUS4-57297 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Giese, Marcel T1 - Experimentelle Charakterisierung der WIG-Schweißeignung einer Hoch- und Mediumentropie-Legierung N2 - Equiatomic multi-element systems with defined entropy are a relatively new mate-rial concept for alloy production. These alloys consist of at least five elements in equiatomic distribution in the case of high entropy alloys (HEA) and three to four elements in equiatomic distribution in the case of medium entropy alloys (MEA). Previous studies on these alloys have focused primarily on their production, micro-structure and the resulting material properties. Meanwhile, the focus here is on the processing of the alloys and their influence on future applications. Up to now, there has been insufficient knowledge of the materials and processes involved in weld-ing. In this work, therefore, the weldability of a CoCrFeMnNi-HEA and a CoCrNi-MEA by means of a TIG welding process was investigated as a basic system. To this end, the welding parameters were first determined on a reference alloy (Ni-based: 2.4858) and transferred to the welding of the CoCrFeMnNi-HEA and CoCrNi-MEA. Weldability was assessed by testing the absence of defects and microstructures obtained. The weld metal exhibited the dendritic microstructure typical of TIG, with microsegregations forming as interdendritic phases. Increased hardness was de-tected in the weld metal compared to the base metal. In the heat-affected zone, there was little grain growth and, in both alloys, the formation of hot cracks after welding. The cause of the cracks was to be found in the specimen preparation, which had an influence on the subsequent processing. After elimination of this in-fluence, no welding process-related imperfections were found in the CoCrFeMnNi-HEA and CoCrNi-MEA. In summary, both materials show good fusion weldability by TIG welding. The re-sults of this work thus contribute to the understanding of the weldability of HEA and in particular for CoCrNi-MEA, which was considered in this depth for the first time. KW - WIG-Schweißen KW - Hochentropielegierung KW - Mediumentropielegierung PY - 2021 SP - 1 EP - 79 CY - Otto von Guericke Universität AN - OPUS4-53644 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yusenko, Kirill A1 - Zvereva, V. A1 - Martynova, S. A1 - Asanov, I. A1 - La Fontaine, C. A1 - Roudenko, O. A1 - Gubanov, A. A1 - Plyusnin, P. A1 - Korenev, S. A1 - Asanova, T. T1 - Insight of the thermal decomposition of ammonium hexahalogenoiridates(IV) and hexachloroiridate(III) N2 - Thermal decomposition of (NH4)3[IrCl6]·H2O, (NH4)2[IrCl6] and (NH4)2[IrBr6] in reductive and inert atmospheres has been investigated in situ using quick-EXAFS and temperature-resolved powder X-ray diffraction. For the first time, (NH4)2[Ir(NH3)Cl5] and (NH4)2[Ir(NH3)Br5] have been proven as intermediates of thermal decomposition of (NH4)3[IrCl6]·H2O, (NH4)2[IrCl6] and (NH4)2[IrBr6]. Thermal degradation of (NH4)2[IrCl6] and (NH4)2[IrBr6] is a more complex process as suggested previously and includes simultaneous formation of (NH4)2[Ir(NH3)Cl5] and (NH4)2[Ir(NH3)Br5] intermediates mixed with metallic iridium. In the inert atmosphere, complexes (NH4)[Ir(NH3)2Cl4] and (NH4)[Ir(NH3)2Br4] as well as [Ir(NH3)3Br3] were proposed as possible intermediates before formation of metallic iridium particles KW - Thermal decomposition KW - Iridium compounds KW - EXAFS KW - In situ PXRD PY - 2020 DO - https://doi.org/10.1039/D0CP02743J VL - 22 IS - 40 SP - 22923 EP - 22934 AN - OPUS4-51224 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zutta Villate, J. M. A1 - Viviana Rojas, J. A1 - Hahn, Marc Benjamin A1 - Anselmo Puerta, J. T1 - Synthesis of 198Au nanoparticles sub 10 nm due optimization on local dose by Monte Carlo simulations for cancer treatment N2 - To enhance the biological effects of radiation damage in cancerous cells, we present an alternative approach to the use of gold nanoparticles (AuNP), focusing on the synthesis and characterization of highly monodisperse, spherical radioactive gold nanoparticles 198AuNP. The size of the AuNP size was optimized with the help of Geant4/TOPAS particle scattering simulations, and energy deposition per nm3 per decay for varying radii (2–10 nm) was evaluated. This work is the foundation for ongoing experimental work to evaluate cell death induced by 198AuNP which aims for the use of radioactive gold nanoparticles in cancer treatment. KW - AuNP KW - Beta decay KW - Beta particle KW - Brachytherapy KW - Cancer treatment KW - Nanoparticles KW - Nanoparticle KW - DNA KW - DNA damage KW - Dosimetry KW - Energy deposit KW - Gamma ray KW - Geant4 KW - Geant4-DNA KW - Gold Nanoparticles KW - LEE KW - Low energy electrons KW - MCS KW - Microdosimetry KW - Monte-Carlo simulation KW - NP KW - Synthesis KW - TEM KW - OH radicals KW - Particle scattering KW - Radiation damage KW - Radiationtherapy KW - Radioactive decay KW - Radiolysis KW - Simulation KW - TOPAS KW - TOPAS-nbio PY - 2022 DO - https://doi.org/10.1007/s10967-022-08355-5 SN - 1588-2780 SP - 1 EP - 9 PB - Springer Nature AN - OPUS4-55132 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Reichelt, Manuel A1 - Cappella, Brunero T1 - Atomic force microscope study of friction at the submicron-scale during tribotests with self-mated steel N2 - Friction at the microscale during reciprocal sliding tribotests was studied for the first time with self-mated steel (100Cr6/AISI 52100) taking advantage of an atomic force microscope (AFM). To this aim, microsized steel particles were glued to the AFM-cantilever and employed as colloidal tips to perform tribotests on a steel disc. The torsion of the cantilever, which correlates with the friction force, was measured during the tests. Few tests with the same load did not yield any wear and show that the load and adhesion contributions to friction stay constant when the shape of the test particle does not change. Most of the presented tribotests engendered wear. For those tests, the increase of friction during the tribotests was attributed to the emerging plowing contribution. Furthermore, analysis of both torsion and local slope gives information on the creation of wear particles and their influence on friction. KW - Friction KW - Microtribology KW - Sliding KW - Wear PY - 2022 DO - https://doi.org/10.1115/1.4054251 VL - 144 IS - 10 SP - 1 EP - 9 PB - ASME AN - OPUS4-54839 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - BOOK A1 - Zerbst, Uwe A1 - Madia, Mauro T1 - Bruchmechanische Bauteilbewertung N2 - Die sichere Auslegung von Bauteilen kommt an der Anwendung bruchmechanischer Methoden heute nicht mehr vorbei. Das vorliegende Buch bietet eine Einführung in diese Methoden mit besonderen Schwerpunkten auf dem aktuellen Stand der bruchmechanischen Kennwertermittlung und den Methoden der analytischen bruchmechanischen Bauteilbewertung. Es beschreibt die Mechanismen von Risswachstum und Bruch, die grundlegenden Konzepte der Bruchmechanik, die analytische Ermittlung der Rissspitzenbelastung in Bauteilen sowie die Anwendung der Bruchmechanik in unterschiedlichen Kontexten. Der Schwerpunkt liegt dabei auf der praktischen Anwendung u. a. anhand von Demonstrationsbeispielen, die im Detail nachvollzogen werden können. KW - Rissausbreitung KW - Bruch KW - Bruchmechanische Konzepte KW - Bruchmechanische Kennwerte KW - Rissspitzenbelastung KW - Failure Assessment Diagram KW - Rissschließfunktion KW - Kritische Last KW - J-Integral KW - Risswiderstand KW - Stretch-Zone KW - IBESS-Prozedur KW - Constraint faktor KW - Mismatch KW - Ligamentplastifizierung KW - Crack Tip Opening Displacement (CTOD) PY - 2022 SN - 978-3-658-36150-1 SN - 978-3-658-36151-8 DO - https://doi.org/10.1007/978-3-658-36151-8 SP - C1 EP - 372 PB - Springer CY - Heidelberg AN - OPUS4-56004 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zaki, Mohammad T1 - Nano- And Advanced Materials Synthesis In A Self-driving Lab (SDL) N2 - Development of new nano- and advanced materials - or improvement of existing ones - are important drivers in materials research due to the high importance of these material classes for various applications. Traditional laboratory methods for material development often suffer from reproducibility issues, inefficiencies, human errors, and long experimental optimization times. To overcome these challenges and thus accelerate and optimize the process of material synthesis and discovery, we are building a Self-Driving Lab (SDL), in which we integrate robotics for autonomous nanomaterial synthesis, and automated characterization and data analysis for a complete and reliable nanomaterial synthesis workflow. We also leverage artificial intelligence (AI) and machine learning (ML) algorithms to analyze characterization results and plan new experiments to optimize material properties in an ML-guided active learning feedback loop. Our SDL is very agnostic towards the types of nano- and advanced materials it can synthesize. On the same SDL platform, we successfully synthesized Stober silica, mesoporous silica, copper-oxide, and gold nanoparticles, as well as metal-organic frameworks and more complex structures from multi-step reactions, such as Au@SiO2 and CuO@SiO2 core-shell nanoparticles. All these material syntheses showed excellent reproducibility when run on the SDL platform multiple times. Automated, in-line characterization measurements of hydrodynamic diameter, zeta potential, and optical properties (absorbance, fluorescence) of the nanomaterials have also been incorporated in the SDL, along with automating data analysis of at-line or off-line characterization techniques such as electron microscopy image analyses [1]. Incorporating these characterization results alongside a machine learning feedback loop that suggests new experimental parameters for obtaining materials with target properties is a key step for developing autonomous, closed-loop optimization processes. In such a process, we typically start by using random sampling to suggest initial experimental parameters, followed by ML-guided active learning algorithms such as Bayesian optimization, artificial neural networks, or downhill simplex optimizers (e.g., Nelder-Mead) that suggest new synthesis parameters to finally arrive at a material with the targeted or enhanced properties. Further improvement and optimization of our SDL has the potential to mitigate challenges faced by traditional approaches and open a way for rapid and reproducible nano- and advanced material synthesis, optimization, and discovery. T2 - ANAKON Conference 2025 CY - Leipzig, Germany DA - 10.03.2025 KW - Self-driving laboratories KW - Materials acceleration platforms KW - Nanomaterials KW - Advanced materials KW - Automation KW - Robotics KW - In-line characterization PY - 2025 AN - OPUS4-62737 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stolar, Tomislav T1 - Sustainable mechanochemical reaction engineering: from molecular mechanisms to scalable technology N2 - In this talk, I will present about our quest to fundamentally understand mechanochemical reactions by in situ monitoring studies. Another of our interest is scaling up mechanochemistry. For example, we are now working on developing mechanochemical technology to enable a circular economy of plastics. T2 - Korea-Germany Symposium on Mechanochemistry CY - Jeonju, South Korea DA - 02.10.2024 KW - Mechanochemistry KW - Plastic recycling KW - Circular economy PY - 2024 AN - OPUS4-62110 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stolar, Tomislav T1 - Mechanochemistry: fundamentals to application N2 - In the first part, I will talk about the role of mechanochemistry in prebiotic chemistry. For example, prebiotically plausible pathways to peptides from inactivated amino acids are unclear as most oligomerization approaches rely on thermodynamically disfavored reactions in solution. I will show how a combination of mineral surfaces and mechanochemical activation enables the oligomerization of amino acids to oligopeptides (Figure 1). In the second part, I will show how fundamental studies inspired to use mechanochemistry for the sustainable synthesis of commercially relevant compounds, in line with the United Nations Sustainable Development Goals.2 We developed a solvent-free thermo-mechanochemical approach for the direct coupling of carboxylic acids and amines, which avoids activators and additives. We applied our methodology for the quantitative synthesis of the active pharmaceutical ingredient moclobemide (Figure 2). T2 - Solutions in Chemistry Conference 2024 CY - Sveti Martin na Muri, Croatia DA - 15.11.2024 KW - Mechanochemistry KW - Plastic recycling KW - Circular economy PY - 2024 AN - OPUS4-62111 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rübner, Katrin T1 - Investigation on the structure of silica/polyurethane nanocomposites N2 - Inorganic-organic nanocomposites are synthesised from polyethylene glycol with an average molar mass of 600 g/mol containing colloidal silica (silicic acid) and diphenyl methane diisocyanate as compact and foamed materials according to the European patent EP1414880. Beside the macroscopic properties, the pore structure and the structure of the polymer matrix of the silica/polyurethane nanocomposites with varying silica contents were studied. T2 - 8th International Symposium on the Characterisation of Porous Solids CY - Edinburgh, Scotland DA - 11.06.2008 PY - 2008 AN - OPUS4-16445 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rübner, Katrin T1 - Pore structure of concrete with recycling aggregates N2 - Processed building rubble containing about 90 % of crushed concrete can be used as recycling aggregates. The reuse for the production of new high-grade concrete requires a knowledge of the engineering properties as well as the pore structure of These materials. Two recycling aggregates and the concretes made with them were studied. T2 - 33th International Geological Congress (IGC) Symposium on Mineral Resources - Constructions Materials (MRC) CY - Oslo, Norway DA - 06.08.2008 PY - 2008 AN - OPUS4-16778 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jakubcová, Petra T1 - Leichtgranulate aus heterogenem Bauschutt zur Herstellung von Beton N2 - Untersucht wird die Entwicklung einer Technologie zur Herstellung hochwertiger Leichtgranulate (Blähgranulate) mit definierten Produkteigenschaften aus heterogenen Bau- und Abbruchabfällen, Anwendung der Granulate als leichte Gesteinskörnung im Beton und die Möglichkeit des rohstofflichen Recyclings mineralischer Bauabfälle T2 - r2- Statusseminar 2011, "Innovative Technologien für Ressourceneffizienz - rohstoffintensive Produktionsprozesse, Fraunhofer-Institut CY - Berlin, Germany DA - 26.10.2011 PY - 2011 AN - OPUS4-24717 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schwibbert, Karin A1 - Richter, Anja A1 - Krüger, Jörg A1 - Bonse, Jörn T1 - Laser-Textured Surfaces: A Way to Control Biofilm Formation? N2 - Bacterial biofilms pose serious problems in medical and industrial settings. One of the major societal challenges lies in the increasing resistance of bacteria against biocides used in antimicrobial treatments, e.g., via overabundant use in medicine, industry, and agriculture or cleaning and disinfection in private households. Hence, new efficient bacteria-repellent strategies avoiding the use of biocides are strongly desired. One promising route to achieve bacteria-repellent surfaces lies in the contactless and aseptic large-area laser-processing of technical surfaces. Tailored surface textures, enabled by different laser-processing strategies that result in topographic scales ranging from nanometers to micrometers may provide a solution to this challenge. This article presents a current state-of-the-art review of laser-surface subtractive texturing approaches for controlling the biofilm formation for different bacterial strains and in different environments. Based on specific properties of bacteria and laser-processed surfaces, the challenges of anti-microbial surface designs are discussed, and future directions will be outlined. KW - Antibacterial surfaces KW - Biofilms KW - Laser processing KW - Laser-induced periodic surface structures (LIPSS) KW - Microbial adhesions PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-588260 DO - https://doi.org/10.1002/lpor.202300753 SN - 1863-8899 SP - 1 EP - 41 PB - Wiley-VCH GmbH CY - Weinheim AN - OPUS4-58826 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Vinot, Romane T1 - A terpyridine-based fluorescent chemosensor for the selective detection of glyphosate and AMPA in water N2 - Detection of pesticide residues, anthropogenic and persistent environmental contaminants is a public health concern due to their association with various pathologies. Studies have shown a correlation between exposure to these residues in drinking water or food and neurodegenerative disorders, autoimmune conditions, and cancers. In this context, detecting organic molecules such as glyphosate and its primary degradation product: AMPA, presents a significant challenge in sensor development. This is due to factors such as the molecules’ small size, pronounced polarity, and their variable ionic charge. However, fluorescent molecular sensors offer several advantages in terms of versatility, sensitivity, selectivity, response time and low cost. Terpyridine zinc complex derivatives show promise as selective detectors of glyphosate and AMPA due to their inherent specificity towards phosphate moieties4. These complexes are designed to modulate intramolecular charge transfer processes upon interaction with the phosphate moiety of AMPA or glyphosate. A novel series of terpyridine derivatives incorporating complexing moieties for both the phosphate and amine groups of AMPA and carboxylate group of Glyphosate were synthesised to target AMPA and Glyphosate (Figure 1). The absorbance and fluorescence signatures of the probe were investigated upon complexation with the analytes in MeOH/HEPES buffer (10 mM, pH 7.4, 9/1 v/v). The fluorescent sensor displayed high selectivity and sensitivity for glyphosate and AMPA, thanks to two measurements taken a few minutes apart. The detection limit of the sensor for Glyphosate in fluorescence was calculated at 0.14 μM. T2 - Journées Annuelles 2025 de la Subdivision Photochimie, Photophysique et Photosciences (SP2P) CY - Toulouse, France DA - 19.05.2025 KW - Glyphosate KW - AMPA KW - Sensor PY - 2025 AN - OPUS4-63262 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reuter, T. A1 - Wohlgemuth, F. A1 - Bellon, Carsten A1 - Hausotte, T. T1 - Measurement-based Detector Characteristics for Digital Twins in aRTist 2 N2 - Various software products for the simulation of industrial X-ray radiography have been developed in recent years (e.g., aRTist 2, CIVA CT, Scorpius XLab, SimCT, Wilcore) and their application potential has been shown in numerous works. However, full systematic approaches to characterise a specific CT system for these simulation software products to obtain a truthful digital twin are still missing. In this contribution, we want to present two approaches to obtain realistic grey values in X-ray projections in aRTist 2 simulations based on measured projections. In aRTist 2, the displayed grey value of a pixel is based on the energy density incident on that pixel. The energy density is calculated based on the X-ray tube spectrum, the attenuation between source and detector as well as an energy-dependent sensitivity curve of the detector. The first approach presented in this contribution uses the sensitivity curve as a free modelling parameter. We measured the signal response at different thicknesses of Al EN-AW6082 at different tube voltages (i.e., different tube spectra). We then regarded the grey values displayed by these projections as a data regression respectively an optimisation problem and obtained the sensitivity curve that is best able to reproduce the measured behaviour in aRTist 2. The resulting sensitivity curve does not necessarily hold physical meaning but is able to simulate the real system behaviour in the simulation software. The second approach presented in this contribution is to estimate the sensitivity curve based on assumptions about the characteristics of the scintillation detector (e.g., scintillator material, scintillator thickness and signal processing characteristics). For this approach, a linear response function (linear relationship between the deposited energy per pixel and the resulting grey value) is assumed. If the detector characteristics, which affect the simulated deposited energy, are properly modelled, the slope and offset of the response function to match the measured grey values should be the same for different tube spectra. As the offset is constant and given by the grey values measured at no incident radiation, the slope is the remaining parameter to evaluate the success of the detector modelling. We therefore adapted the detector characteristics by changing the detector setup until the slope was nearly the same for all measured tube spectra. We are aware that the resulting parameters of the scintillator material and thickness might not be the real ones, but with those modelling parameters we are able to simulate realistic grey values in aRTist 2. Both of those approaches could potentially be a step forward to a full systematic approach for a digital twin of a real CT system in aRTist 2. T2 - 20th World Conference on Non-Destructive Testing (WCNDT 2024) CY - Incheon, South Korea DA - 27.05.2024 KW - Digital Twin KW - Computed Tomography KW - Simulation PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-602046 DO - https://doi.org/10.58286/29910 SP - 1 EP - 10 PB - NDT.net CY - Mayen, Germany AN - OPUS4-60204 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krütt, Enno A1 - Weise, Frank A1 - Meng, Birgit ED - Ye, G. ED - Yuan, Y. ED - Romero Rodriguez, C. ED - Zhang, H. ED - Savija, B. T1 - Fatigue induced degradation in pavement concrete and its effect on the alkali-silica reaction N2 - In recent years the German motorway network has seen an increase in the occurrence of damage to concrete road surfaces that can be attributed to the alkali-silica reaction (ASR). In view of the often drastically reduced service life of road surfaces due to ASR, research activity in this field has notably increased. Alongside preventative measures in concrete technology i.e. the usage of low-alkali cements, the main research focus up to now has been on the development of performance-oriented testing procedures for ASR prevention. The effects of mechanicallyinduced damage resulting from cyclic traffic and climatic loading have previously not been taken into consideration. The assessment of the myriad degradation and transport processes necessary for an understanding of these effects requires close interaction between experiments and corresponding multi-scale models. This contribution is focused on the experiments utilizing innovative testing techniques. The research is founded on a series of fatigue tests performed on large-scale beams with simultaneous tracking of the degradation process using non-destructive evaluation methods. Subsequently, smaller test specimens were extracted from the predamaged beams for further experiments. These experiments included investigation of the influence of fatigue-induced cracks on moisture and alkali transport. Subsequent storage of the small-scale test specimens, with and without cyclic pre-damage, in an ASR-conducive environment then provided initial findings on the influence of fatigue-induced degradation on the ASR. The results show that the degradation process can be well observed with the test Setup developed for the fatigue experiments. Further, a small but noticeable increase of mass Transport due to fatigue-induced degradation was measured, which correspondingly indicated an increased ASR damage potential. T2 - 4th International Conference on Service Life Design for Infrastructures (SLD4) CY - Delft, The Netherlands DA - 27.08.2018 KW - Fatigue KW - Pavement KW - ASR KW - Concrete PY - 2018 SN - 978-2-35158-213-8 SP - 112 EP - 121 PB - RILEM Publication S.A.R.L. CY - Paris, France AN - OPUS4-46197 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weise, Frank A1 - Millar, Steven A1 - Wilsch, Gerd T1 - Analyse des Tausalzeintrags in Fahrbahndeckenbetone mit neuartiger Prüftechnik T1 - Analysis of De-icing Salt in Concrete Pavement with a new type of Test Technology N2 - In den letzten Jahren sind im deutschen Bundesautobahnnetz vermehrt AKR-Schäden an Betonfahrbahndecken aufgetreten. Ursächlich hierfür ist die Verwendung alkaliempfindlicher Gesteinskörnung. Dies führt bei gleichzeitiger Anwesenheit von Wasser infolge der Exposition der Fahrbahndecke und des alkalischen Milieus durch den Einsatz alkalireicher Portlandzemente bei der Betonherstellung zu einer Alkali-Kieselsäure-Reaktion (AKR). Zusätzlich wird der AKR-Schädigungsprozess in Betonfahrbahndecken durch den externen Tausalzeintrag (primär NaCl) im Winter begünstigt. Vor diesem Hintergrund kommt der Ermittlung des Tausalzeintrags in den Fahrbahndeckenbeton eine große Bedeutung zu. Die Analyse des Tausalzeintrags erfolgte bisher ausschließlich nasschemisch an gemahlenen Bohrkernsegmenten. Nachteilig sind hierbei der relativ hohe prüftechnische Aufwand und die eingeschränkte Ortsauflösung. Der alternative Einsatz von LIBS (Laser-induced breakdown spectroscopy) eröffnet in diesem Kontext neue Möglichkeiten. So wird in diesem Beitrag anhand von Bohrkernen aus einem repräsentativen AKR-geschädigten BAB-Abschnitt exemplarisch die Vorgehensweise bei der LIBS-Analyse zur Ermittlung der Na- und Cl-Verteilung an vertikalen Schnittflächen von Bohrkernen aufgezeigt. Da der Tausalzeintrag primär über den Zementstein erfolgt, wurde der verfälschende Na-Grundgehalt der Gesteinskörnung mittels eines Ausschlusskriteriums (Ca-Gehalt) eliminiert. Vergleichend durchgeführte Cl-Mappings mit Mikroröntgenfluoreszenzanalyse sowie nasschemische Analysen belegen die Güte der durchgeführten LIBS-Messungen. Allerdings bedarf es bei der quantitativen Ermittlung des Natriumgehaltes in der Betonfahrbahndecke noch weitergehender Untersuchungen. N2 - Analysis of the intrusion of de-icing salt into concrete pavements by a novel test method In recent years the German motorway network has seen an increase in the occurrence of damage in concrete pavements. This has been caused by the use of alkali-sensitive aggregates. Given the exposure of the concrete pavement to water and the alkaline environment caused by the use of Portland cement during concrete mixing, this environment can lead to an alkali-silica reaction (ASR) process. This ASR-damage process in concrete pavements is further exacerbated by the external application of de-icing salt in winter. Against this background, the evaluation of the intrusion of de-icing salt becomes of great importance. Until now, the analysis of the intrusion of de-icing salt was carried out in a wet-chemistry process on finely ground segments of drilling cores. The disadvantages of this method are the relatively arduous testing process and the limited depth resolution. The alternative application of LIBS (laser-induced breakdown spectroscopy) offers new possibilities in this context. In this paper, the procedure for the LIBS analysis of sodium and chloride distribution on vertical cut surfaces of drilling cores taken from representative ASR-damaged concrete pavements is presented. Because the intrusion of de-icing salt takes place primarily in the cement matrix, the distorting effect of the sodium content in the aggregates was eliminated by an exclusion criteria (namely, the calcium content). The comparable chloride mappings by micro X-ray fluorescence spectroscopy and wet-chemical analysis confirm the quality of the LIBS measurements. However, additional investigations are necessary for the quantitative analysis of sodium content in concrete pavements. KW - Betonfahrbahndecke KW - Alkali-Kieselsäure-Reaktion KW - Tausalz KW - LIBS KW - MRFA KW - Nasschemie KW - ZfP PY - 2018 DO - https://doi.org/10.1002/best.201800033 SN - 0005-9900 SN - 1437-1006 VL - 113 IS - 9 SP - 656 EP - 666 PB - Wilhelm Ernst & Sohn, Verlag für Architektur und technische Wissenschaften GmbH & Co. KG CY - Berlin AN - OPUS4-46171 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kindrachuk, Vitaliy T1 - A novel computational method for efficient evaluation of structural fatigue N2 - The methods of computational damage mechanics are well-established for the description of degradation of materials under monotone loading. An extension to structural damage induced by cyclic loading is however significantly limited. This is due to enormous computational costs required to resolve each load cycle by conventional temporal incremental integration schemes while a typical fatigue loading history comprises between thousands and millions of cycles. Despite the permanent increase of computational resources and algorithmic performance, a successful approach is rather based on the development of novel multiscale in time integration schemes. A Fourier transformation-based temporal integration (FTTI) is represented, which takes advantage of temporal scale separation incorporated into the cycle jump method. The response fields are approximated by a Fourier series whose coefficients undergo the evolution on a long-time scale. This is correlated with the evolution of the history variables, including damage, by means of the adaptive cycle jump method of various orders. The necessary extrapolation rates are obtained from the underlying solution of a short-time scale problem, which results from the oscillatory boundary condition and fulfills the global equilibrium of the Fourier coefficients. In this way, a remarkable speedup is achieved because the number of cycles to be fully integrated dramatically decreases. The key idea behind the FTTI method is that the global in space equilibrium problem is linear since it is decoupled from the evolution equations. The latter are solved in the quadrature points under response fields prescribed throughout the whole load cycle. Consequently, integration of a single load cycle is much more efficient than the conventional single scale integration where the global equilibrium iteration and the local iteration of the evolution equations are coupled. This results in an additional speedup of the FTTI method. The performance of the FTTI technique is demonstrated for two different constitutive behaviors: a viscoplastic model with a damage variable governed by the local equivalent viscoplastic strain; a quasi-brittle response where the damage variable is driven by a non-local equivalent strain. The latter is implicitly introduced as proposed by Peerlings. Both, the explicit and implicit extrapolation schemes are validated. The FTTI solutions agree very well with the reference cycle-by -cycle solutions, while significantly reducing the computational costs. The adaptive determination of the jump length can properly recognize the particular responses throughout the fatigue loading history (stationary fatigue, acceleration of fatigue damage when approaching failure) as well as stress redistribution phenomena. T2 - International Fatigue International Fatigue International Fatigue International Fatigue International Fatigue International Fatigue Congress Congress Congress 2018 CY - Poitiers, France DA - 27.05.2018 KW - Fatigue KW - Accelerated integration scheme PY - 2018 AN - OPUS4-46975 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Recknagel, Christoph T1 - Joint sealing systems für heavy-duty concrete pavements - Requirements for an performance-oriented approach N2 - Fugenfüllsysteme für Fahrbahnbeläge unter höchsten Beanspruchungen bestimmen in zunehmenden Maße die sichere Verfügbarkeit des Autobahnnetzes. Die aktuellen europäischen technischen Regelungen zu deren Verwendbarkeit folgen noch einem spezifikatorischen Ansatz auf empirischen Grundlagen. Es hat sich gezeigt, dass ein solcher Ansatz den Dauerhaftigkeits- und Nutzungsanforderungen nicht mehr entsprechen kann. Der Autor plädiert in seinem Vortrag für einen Paradigmenwechsel hin zu einem funktionsanalytischen Bewertungsansatz. Es werden Vorschläge für eine versuchstechnische Lösung des Problems und die damit verbundenen Chancen für Optimierung und Innovation aufgezeigt. T2 - Meeting CEN TC 227, WG 3 and TG 3 CY - Berlin, Germany DA - 20.11.2018 KW - Sealing systems KW - Concrete pavements KW - Harmonised standardisation PY - 2018 AN - OPUS4-47079 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Miccoli, L. A1 - Fontana, P. A1 - Qvaesching, D. A1 - Kreft, O. A1 - Hoppe, Johannes A1 - Meng, Birgit T1 - UHPC-AAC facade elements: Structural design, production technology and mechanical behavior N2 - The aim of this study was to develop a lightweight composite facade element for new buildings and for the refurbishment of existing facades. These composite elements have been developed combining an insulation layer of autoclaved aerated concrete (AAC) with an external ultrahighperformance concrete (UHPC) supporting layer. This solution allows avoiding the use of connectors and facilitates the production procedure. The structural behavior of the facade elements is mainly influenced by the presence of the upturning edges that are able to increase the stiffness of the element and reduce the thickness of the external layer. The insulation material has no influence on the structural behavior of the UHPC boxes. Flexural tests were carried out to investigate a potential detachment of the external layer from the upturning edge. The photogrammetric Analysis used during the flexural tests essentially confirmed that the bond between the two UHPC layers cast in two steps is reliable. The quality of the bond between the external layer and the upturning edge is a key parameter to define the bearing capacity of the element. T2 - ICAAC 6th International Conference on Autoclaved Aerated Concrete CY - Potsdam, Germany DA - 04.09.2018 KW - Autoclaved aerated concrete KW - Flexural testing KW - Photogrammetric analysis KW - Production technology KW - Ultrahigh-performance concrete PY - 2018 SN - 978-3-433-03276-3 DO - https://doi.org/10.1002/cepa.854 VL - 2 IS - 4 SP - 483 EP - 488 PB - Wilhelm Ernst & Sohn - Verlag für Architektur und technische Wissenschaften GmbH & Co. KG CY - Berlin, Germany AN - OPUS4-47588 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weise, Frank T1 - Zerstörungsfreie Strukturaufklärung antiker Baudenkmäler des Pergamonmuseums N2 - Das Pergamonmuseum ist eines der am meisten besuchten Museen Berlins. Es wird seit etwa 20 Jahren im Rahmen des 1999 von der Stiftung Preußischer Kulturbesitz beschlossenen Masterplans Museumsinsel schrittweise grundhaft instandgesetzt und um einen weiteren Flügel ergänzt, der 2025 fertig gestellt sein soll. In diesem Kontext wurde auch kurz nach dem Beschluss des Masterplans eine Bauzustandsanalyse an den in Originalgröße in der Antikensammlung ausgestellten Baudenk¬ mälern durchgeführt. Allerdings stellte man dabei fest, dass herkömmliche Erkundungsverfahren wie die Bauaufnahme, die baugeschichtliche Untersu¬ chung, das Quellenstudium sowie die äußerliche Begutachtung nicht ausreichen, um die innere Struktur der antiken Baudenkmäler hinreichend zu charakterisieren. Deshalb wurde die BAM im Jahr 2003 von der ARGE Pfanner Pergamonmuseum beauftragt, in enger Zusammenarbeit mit zwei Ingenieurbüros, dem Ingenieurbüro Patitz (IGP) und der Gesellschaft für geophysikalische Unter¬ suchungen mbH (GGU) unter Hinzuziehung einer Restauratorin, die innere Struktur ausgewählter an¬ tiker Baudenkmäler zerstörungsfrei zu untersuchen. Das Ziel der zerstörungsfreien Strukturaufklärung zum inneren Aufbau der Bauteile war es, einerseits sicherheitsrelevante Informationen für die statische Nachweisführung bereitzustellen, sowie andererseits eine Planungsgrundlage für die eventuell erforder¬ liche Ertüchtigung der Baudenkmäler zu schaffen. Im Fokus der Untersuchungen standen dabei das Markttor von Milet und das Säulenjoch der Heiligen Halle am Markt von Priene1 • Im nachstehenden Beitrag werden exemplarisch die am Markttor von Milet durchgeführten Untersuchungen vorgestellt. T2 - Workshop zur Kulturguterhaltung CY - Berlin, Germany DA - 17.11.2021 KW - Bauzustandsanalyse KW - Radar KW - Radiografie PY - 2021 AN - OPUS4-54458 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stohl, Leonie T1 - Bioreceptivity of Concrete Facades N2 - In recent years, the demand for new and sustainable products has been constantly rising. Especially cementitious materials are known for their high carbon footprint and novel approaches will be needed to counterbalance that. The BAM departments 7.1 (building materials) and 4.0 (Material and the environment) try to improve the sustainability of concrete panels by establishing a biofilm on the weather protection layer. Using an ultra-high-performance-concrete allows the production of very thin facade tiles with a small carbon footprint. Furthermore, the durability of these tiles is expected to surpass the one of “normal” concrete facades and offer the possibility of modular renewing of defective tiles instead of a wall, or even remodeling a whole building. The controlled application of biofilms on facades aims to improve biodiversity, microclimate, and air quality in cities. Furthermore, the greening of typically gray surfaces could improve the mental health of the residents. The project focuses on testing a multiplicity of concrete samples, varying e.g., in roughness or pH. The bioreceptivity is analyzed via laboratory tests, as well as in perennial outdoor experiments. T2 - Biology versus building materials: from biocides to bio-receptivity CY - Online meeting DA - 08.02.2022 KW - Bioreceptivity KW - Algea KW - Concrete KW - Biofilm PY - 2022 AN - OPUS4-54470 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weise, Frank A1 - Patitz, G. A1 - Redmer, B. A1 - Hübner, M. T1 - Zerstörungsfreie Strukturaufklärung antiker Baudenkmäler des Pergamonmuseums N2 - Das Pergamonmuseum ist eines der am meisten besuchten Museen Berlins. Es wird seit etwa 20 Jahren im Rahmen des 1999 von der Stiftung Preußischer Kulturbesitz beschlossenen Masterplans Museumsinsel schrittweise grundhaft instandgesetzt und um einen weiteren Flügel ergänzt, der 2025 fertig gestellt sein soll. In diesem Kontext wurde auch kurz nach dem Beschluss des Masterplans eine Bauzustandsanalyse an den in Originalgröße in der Antikensammlung ausgestellten Baudenk¬ mälern durchgeführt. Allerdings stellte man dabei fest, dass herkömmliche Erkundungsverfahren wie die Bauaufnahme, die baugeschichtliche Untersu¬ chung, das Quellenstudium sowie die äußerliche Begutachtung nicht ausreichen, um die innere Struktur der antiken Baudenkmäler hinreichend zu charakterisieren. Deshalb wurde die BAM im Jahr 2003 von der ARGE Pfanner Pergamonmuseum beauftragt, in enger Zusammenarbeit mit zwei Ingenieurbüros, dem Ingenieurbüro Patitz (IGP) und der Gesellschaft für geophysikalische Unter¬ suchungen mbH (GGU) unter Hinzuziehung einer Restauratorin, die innere Struktur ausgewählter an¬ tiker Baudenkmäler zerstörungsfrei zu untersuchen. Das Ziel der zerstörungsfreien Strukturaufklärung zum inneren Aufbau der Bauteile war es, einerseits sicherheitsrelevante Informationen für die statische Nachweisführung bereitzustellen, sowie andererseits eine Planungsgrundlage für die eventuell erforder¬ liche Ertüchtigung der Baudenkmäler zu schaffen. Im Fokus der Untersuchungen standen dabei das Markttor von Milet und das Säulenjoch der Heiligen Halle am Markt von Priene1 • Im nachstehenden Beitrag werden exemplarisch die am Markttor von Milet durchgeführten Untersuchungen vorgestellt. T2 - Workshop Kulturguterhaltung - Vom Dampfkessel zu Nanomaterialien CY - Berlin, Germany DA - 17.11.2021 KW - Bauzustandsanalyse KW - Radar KW - Radiografie PY - 2021 SN - 2567-1251 VL - 3 SP - 47 EP - 57 PB - Druckerei G. Bohm CY - Berlin AN - OPUS4-54460 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weise, Frank A1 - Fladt, Matthias A1 - Wieland, M. T1 - Internal water-repellent treatment - a novel strategy for mitigating alkali-aggregate reaction in concrete pavements N2 - To prevent future alkali-aggregate reaction (AAR) damage, which has occurred frequently in the Germanhighway network in recent years, a new regulation has been drafted. This regulation severely limits the use of alkali-sensitive aggregates by requiring that their suitability be verified by certified inspectors using newly developed AAR concrete tests that involve the external supply of alkali. This has led to a significant limitation in the number of aggregates usable for concrete pavements. A novel AAR avoidance strategy is now being pursued, which aims to enable the use of borderline alkali-sensitive aggregates through the application of an internal water-repellent treatment. The addition of water repellents during concrete production should significantly reduce the ingress of water and external de-icing salts into the concrete pavement, thus reducing the potential for AAR damage. This paper presents the results of laboratory tests to assess the suitability of this new AAR prevention strategy. Representative, highly AAR-susceptible road paving concrete made with an alkali- sensitive greywacke and various water repellents were used as the basis for these experiments. The tests for concrete suitability included determining the conventional fresh and hardened concrete properties as well as concrete prism tests with external alkaline supply. Building on these results, laser-induced breakdown spectroscopy (LIBS) analyses of de-icing-salt intrusion as well as microscopic examinations for verification of the AAR characteristics were carried out. The results of the AAR concrete tests with external alkaline supply support the conclusion that, when hydrophobic agents containing a suitable active ingredient are used, the AAR damage process in road paving concrete can be sufficiently prevented. T2 - 16th International Conference on Alkali-Aggregate Reaction in Concrete CY - Lisboa, Portugal DA - 31.05.2022 KW - Concrete pavements KW - Internal water-repellent treatment KW - Preventive measures KW - Testing for potential AAR PY - 2021 SN - 978-972-49-2315-4 VL - 1 SP - 511 EP - 524 AN - OPUS4-54551 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kositz, M. A1 - Hünger, K.-J. A1 - Weise, Frank T1 - Regression analysis of ASR expansions and silica dissolution in the presence of NaCl N2 - The durability of concrete structures due to alkali-silica-reaction (ASR) is usually been assessed by ASR concrete prism tests (CPT). Therefore, the expansion of concrete specimens indicates an alkalisensitivity. In Germany these tests are performed at 40°C or accelerated 60°C. Nevertheless, ASR prism tests are expensive, power and time-consuming. For these reasons, an alternative chemical test (“mod. BTU-test”) was developed in the past. The “mod. BTU-test” was correlated with German standard CPT. In this test, the solubility of silica and alumina in the liquid phase is measured by ICP-OES. For special requirements in concrete road construction, stricter test procedures are necessary. The specimens are repeatedly subjected to cyclic alternating storage in NaCl. On the one hand, the presence of NaCl increases the ASR expansion, on the other hand NaCl also changes the dissolution behaviour of silica and alumina. For now is not possible to correlate the solubilities of “mod. BTU-test” and ASR expansions influenced by NaCl. Therefore, four aggregates with different ASR sensitivities were chosen and ASR concrete prism tests (in addition with NaCl) have been performed. According to the “mod. BTU-test” the solubilities of silica and alumina in presence of different NaCl concentrations were measured. This paper is about the regression analysis of silica and alumina dissolution and ASR expansion tests in presence of NaCl. The regression analysis shows the influence of a quasi-continuous and an interrupted cyclic alternating storage. Additionally the effects of temperature and NaCl concentration are investigated. In the end, a suitable NaCl concentration of the “mod. BTU-test” for dissolution experiments is recommended. The “mod. BTU-Test” with NaCl might be a serious and reliable test method for ASR classification for concrete road construction. T2 - 16th International Conference on Alkali-Aggregate Reaction in Concrete CY - Lisboa, Portugal DA - 31.05.2022 KW - Alkali silica reaction KW - Alkaline solution KW - Alumina & silica dissolution KW - NaCl KW - Regression analysis PY - 2021 SN - 978-972-49-2315-4 VL - 1 SP - 711 EP - 723 AN - OPUS4-54552 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krütt, Enno A1 - Pirskawetz, Stephan A1 - Wallau, Wilma A1 - Meng, Birgit T1 - Development of an automated 60 °C Concrete Prism Test N2 - ln most of the ASR-test procedures, the expansion of concrete or mortar specimens is used as an indicator to assess the ASR-potential of an aggregate or a specific concrete mix. For these tests, the specimens are stored in an ASR-provoking environment, where the reaction is accelerated by elevated temperature and humidity. To measure the length change, the storage must be interrupted for at least a few minutes. Düring the 60 °C Concrete Prism Test (60 °C-CPT), the specimens are cooled down to 20 °C for 24 hours, to ensure the same hygrothermal conditions for every measurement. This limits the number of measurements during the test period and may lead to additional effects, that probably influence the expansion development. With a recently developed device, it is possible to continuously monitor the expansion ofprisms without interrupting the ASR-provoking storage. Due to the dense database of this automated test, the results can contribute to a better understanding of the ASR-process. This study compares results of the automated and conventional 60 °C-CPT. Tests of different aggregates showed, that the results of the automated and conventional test are consistent, but the expansions during the conventional test are generally higher. Preliminary results led to the conclusion, that the cooling for the measurements leads to additional expansions. Therefore, a modified threshold should be discussed for the automated 60 °C-CPT. T2 - 16th International Conference on Alkali-Aggregate Reaction in Concrete CY - Lisboa, Portugal DA - 31.05.2022 KW - 60 °C-CPT KW - ASR expansion monitoring KW - Automated testing PY - 2021 SN - 978-972-49-2315-4 VL - 1 SP - 789 EP - 799 AN - OPUS4-54553 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fladt, Matthias T1 - Utilisation of alkali-sensitive aggregates for concrete pavements by internal hydrophobisation N2 - In order to avoid the increased ASR damage to concrete pavements in the German motorway network in the future, the ARS 04/2013 introduced mandatory suitability tests to exclude alkali-sensitive aggregates in new construction measures. This resulted in a significant reduction of suitable aggregates. Against this background, borderline alkali-sensitive aggregates are to be made usable by adding an internal water repellent agent during concrete casting. The ASR avoidance strategy is based on the significant reduction of the penetration of water and de-icing salt solution into the concrete pavement. Laboratory tests show that, with a suitable active ingredient, the ASR damage process can be significantly reduced with internal hydrophobisation. The disadvantage is that this is associated with a deterioration of the mechanical properties and the resistance to freeze-thaw with de-icing salt. The aim of the ongoing research is to reduce these disadvantages through targeted modification of the hydrophobising agent and air-entraining agent. T2 - European Coatings Show CY - Online meeting DA - 13.09.2021 KW - Concrete pavement KW - Alkali-Silica-Reaction KW - Hydrophobisation KW - Preventive measure PY - 2021 AN - OPUS4-54549 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weise, Frank T1 - Begutachtung Berliner Tuffsteinfassaden - Turmruine der Kaiser-Wilhelm-Gedächtniskirche und Charlottenburger Tor N2 - Am Ende des 19. und zu Beginn des 20. Jahrhunderts wurden auch in Berlin vermehrt Fassadenverblendung aus Eifeler Tuffsteinen errichtet. Die Eifeler Tuffsteine zeichnen sich aufgrund ihrer hohen Porosität einerseits durch eine gute Verarbeitbarkeit aus. Andererseits sind sie nur schwach gebunden und besitzen deshalb eine geringe Verwitterungsbeständigkeit. T2 - Workshop zur Kulturguterhaltung CY - Berlin, Germany DA - 17.11.2021 KW - Fassade KW - Tuffstein KW - Schalenbildung PY - 2021 AN - OPUS4-54633 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Haith, M. I. A1 - Ewert, Uwe A1 - Hohendorf, Stefan A1 - Bellon, Carsten A1 - Deresch, Andreas A1 - Huthwaite, P. A1 - Lowe, M. J. S. A1 - Zscherpel, Uwe T1 - Modelling based radiography for NDE of subsea pipelines N2 - This work presents the use of limited experimental measurements to develop a set of calibrated Simulation parameters that can then be used for reliable simulation of subsea pipeline inspections. The modelling software aRTist is used as the simulation tool, and the calibration is through comparison with experimental images of a well characterised sample in a water tank. Image Quality parameters such as signal-to-noise ratio, contrast and basic spatial resolution are compared with the aim of matching simulated values to experimental results. Currently the model is partially calibrated, with signal-to-noise ratio successfully matched while differences are still found in contrast-to-noise ratio comparisons. This means that measurements depending on absolute intensity are not accurate enough in the simulation at this stage. However, the simulation is found to be accurate for wall thickness measurements in tangential images, which are not based on absolute intensity, with simulated and experimental cases producing similar results. T2 - 42nd Annual Review of Progress CY - Minneapolis, Minnesota, USA DA - 26.07.2015 KW - Modelling KW - Radiography KW - Pipeline inspection KW - Nondestructive evaluation PY - 2016 SN - 978-0-7354-1353-5 DO - https://doi.org/10.1063/1.4940575 SN - 0094-243X VL - 1706 SP - 110004-1 EP - 110004-8 PB - AIP Publishing AN - OPUS4-37553 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Epperlein, Nadja A1 - Menzel, Friederike A1 - Schwibbert, Karin A1 - Koter, Robert A1 - Bonse, Jörn A1 - Sameith, Janin A1 - Krüger, Jörg A1 - Toepel, Jörg T1 - Influence of femtosecond laser produced nanostructures on biofilm growth on steel N2 - Biofilm formation poses high risks in multiple industrial and medical settings. However, the robust nature of biofilms makes them also attractive for industrial applications where cell biocatalysts are increasingly in use. Since tailoring material properties that affect bacterial growth or its inhibition is gaining attention, here we focus on the effects of femtosecond laser produced nanostructures on bacterial adhesion. Large area periodic surface structures were generated on steel surfaces using 30-fs laser pulses at 790 nm wavelength. Two types of steel exhibiting a different corrosion resistance were used, i.e., a plain structural steel (corrodible) and a stainless steel (resistant to corrosion). Homogeneous fields of laser-induced periodic surface structures (LIPSS) were realized utilizing laser fluences close to the ablation threshold while scanning the sample under the focused laser beam in a multi-pulse regime. The nanostructures were characterized with optical and scanning electron microscopy. For each type of steel, more than ten identical samples were laser-processed. Subsequently, the samples were subjected to microbial adhesion tests. Bacteria of different shape and adhesion behavior (Escherichia coli and Staphylococcus aureus) were exposed to laser structures and to polished reference surfaces. Our results indicate that E. coli preferentially avoids adhesion to the LIPSS-covered areas, whereas S. aureus favors these areas for colonization. KW - Laser-induced periodic surface structures KW - Femtosecond laser KW - Steel KW - Biofilms KW - Microbial adhesion tests PY - 2017 UR - http://www.sciencedirect.com/science/article/pii/S0169433217305470 DO - https://doi.org/10.1016/j.apsusc.2017.02.174 SN - 0169-4332 SN - 1873-5584 VL - 418 IS - Part B SP - 420 EP - 424 PB - Elsevier B.V. CY - Amsterdam AN - OPUS4-40565 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ewert, Uwe A1 - Redmer, Benrhard A1 - Schumacher, David A1 - Thiessenhusen, Kai-Uwe A1 - Bellon, Carsten A1 - Nicholson, P. I. A1 - Clarke, A. L. A1 - Finke-Härkönen, K.-P. T1 - X-ray tomographic in-service inspection of girth welds – the european project tomoweld N2 - The new standard ‘ISO 17636-2:2013: Non-destructive testing of welds — Radiographic testing — Part 2: X- and gamma-ray techniques with digital detectors’, defines the practice for radiographic inspection of welded pipes for manufacturing and in-service inspection. It is applied in Europe for inspections of pipe welds in nuclear power plants as well as in chemical plants and allows a faster inspection with digital detector arrays (DDA) than with film. Nevertheless, it does not allow the evaluation of the depth and shape of volumetric and planar indications. In 2001 a planar tomography scanner, TomoCAR, was introduced for mechanized radiographic testing (RT) inspection and non-destructive measurement of cross sections. The project TomoWELD is based on a new concept of the scan geometry, an enhanced GPU based reconstruction, and the application of a new generation of photon counting DDAs based on CdTe crystal CMOS hybrids. The new detector permits the selection of energy thresholds to obtain an optimum energy range and reduction of the influence of scattered radiation. The concept and first measurements are presented. Flaw depth and shape of volumetric and planar irregularities can be determined. T2 - QNDE 2014 CY - Boise, Idaho, USA DA - 20.07.2014 KW - X-ray imaging KW - Tomography KW - Engineering inspection KW - Radiography KW - Welded joints KW - Chemical plants PY - 2015 SN - 978-0-7354-1292-7 DO - https://doi.org/10.1063/1.4914650 SN - 0094-243X N1 - Geburtsname von Schumacher, David: Walter, D. - Birth name of Schumacher, David: Walter, D. VL - 1650 SP - 525 EP - 533 PB - American Institute of Physics AN - OPUS4-36581 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - Plattform MaterialDigital (PMD): Konsortium, Zielsetzung, Core Ontology N2 - Die Materialwissenschaft und Werkstofftechnik (MSE) durchläuft derzeit eine digitale Transformation, die ein strukturiertes und interoperables Datenmanagement erfordert. Die Plattform MaterialDigital (PMD) adressiert diese Herausforderungen mit der PMD Core Ontology (PMDco), die inzwischen in Version 3.0 vorliegt. Diese mittlere Ontologieebene schafft eine Brücke zwischen abstrakten Top-Level-Ontologien wie der ISO/IEC 21838-2 standardisierten Basic Formal Ontology (BFO) und spezifischen domänenspezifischen Vokabularen. Ziel ist die Förderung semantischer Interoperabilität sowie die Nachvollziehbarkeit und Wiederverwendbarkeit von Daten entlang der gesamten Wertschöpfungskette in der MSE. Die Präsentation gibt einen Überblick über die Zielsetzung des PMD-Konsortiums, die Community-getriebene Entwicklung der PMDco sowie ihre Rolle in digitalen Workflows und Demonstratoren. Praxisbeispiele beinhalten die semantische Modellierung von Zugversuchen gemäß ISO 6892-1:2019-11 mithilfe der darauf aufbauenden Zugversuch-Ontologie (TTO) sowie die Umwandlung experimenteller Daten von Studierenden in maschinenlesbare Wissensgraphen über eine elektronische Laborbuch-Pipeline. Zudem wird die Ontologieentwicklung durch NLP-gestützte Ansätze (z. B. für Mikroskopie) sowie die Harmonisierung heterogener Datenquellen (z. B. im Orowan-Demonstrator) vorgestellt. Damit leistet PMDco einen entscheidenden Beitrag zur digitalen Zukunft der Materialforschung. T2 - Abschlusskolloquium LeBeDigital CY - Berlin, Germany DA - 04.06.2025 KW - Semantic Data KW - Data Integration KW - Digitalisierung KW - Digitale Transformation KW - Plattform MaterialDigital PY - 2025 AN - OPUS4-63295 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tamsen, Erik T1 - Towards an automatic optimization framework for performance oriented precast concrete design N2 - Concrete has a long history in the construction industry and is currently one of the most widely used building materials. Especially precast concrete elements are frequently utilized in construction projects for standardized applications, increasing the quality of the composite material, as well as reducing the required building time. Despite the accumulated knowledge, continuous research and development in this field is essential due to the complexity of the composite combined with the ever-growing number of applications and requirements. Especially in view of global climate change, design aspects as CO2 emissions and resource efficiency require new mix designs and optimization strategies. A result of the material’s high complexity and heterogeneity on multiple scales is that utilizing the full potential with changing demands is highly challenging, even for the established industry. We propose a framework based on an ontology, which automatically combines experimental data with numerical simulations. This not only simplifies experimental knowledge transfer, but allows the model calibration and the resulting simulation predictions to be reproducible and interpretable. This research shows a way towards a more performance oriented material design. Within this talk we present our workflow for an automated simulation of a precast element, demonstrating the interaction of the ontology and the finite element simulation. We show the automatic calibration of our early-age concrete model [1, 2], to improve the prediction of the optimal time for the removal of the form work. T2 - The 8th European Congress on Computational Methods in Applied Sciences and Engineering (ECCOMAS) 2022 CY - Oslo, Norway DA - 05.06.2022 KW - Performance oriented concrete design KW - Early-age concrete KW - Precast concrete KW - Ontology KW - Optimization workflow PY - 2022 AN - OPUS4-55302 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tamsen, Erik T1 - Towards an automatic optimization framework for performance oriented precast concrete design N2 - The aim of the project LeBeDigital is to present opportunities of digitalization for concrete applications and show a way towards a performance oriented material design. Due to the high complexity of the manufacturing process of concrete and the range of parameters affecting the effective composite properties, a global optimization is challenging. Currently, most optimization is only carried out on a narrow scope related to the respective players, e.g. a mix optimization for a target strength, or a design optimization for minimum weight, using a given mix. To enable a path toward a full global optimization requires a reproducible chain of data, accessible for all contributors. We propose a framework based on an ontology, which automatically combines experimental data with numerical simulations. This not only simplifies experimental knowledge transfer, but allows the model calibration and the resulting simulation predictions to be reproducible and interpretable. In addition to an optimized set of parameters, this setup allows to study the quality and uncertainty of the data and models, as well as giving information about optimal experiments to improve the data set. We will present the proposed optimization workflow, using the example of a precast concrete element. The contribution will focus on the workflow and challenges of an interoperable FEM formulation. T2 - Material Science and Engineering, MSE Congress 2022 CY - Darmstadt, Germany DA - 27.09.2022 KW - Performance oriented concrete design KW - Ontology KW - Optimization workflow PY - 2022 AN - OPUS4-56208 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaenisch, Gerd-Rüdiger T1 - Back scatter X-ray imaging with twisted slit collimator – quantitative simulation and comparison to experiments N2 - X-ray backscatter imaging is a well-established NDT technique to inspect complex objects using only a single-sided access. We present a specially designed multi-slit scatter camera consisting of several twisted slits which are parallelly arranged in a metal block. The camera projects one image per slit to the digital detector array, where the images are overlaying each other. The aperture is corrected based on a deconvolution algorithm to focus the overlaying projections into a single representation of the object. In order to achieve high backscatter intensities from an object, it is necessary to optimize the parameters of the backscatter system by simulation. T2 - 2017 Far East Forum on Nondestructive Evaluation & Testing CY - Xi`an, China DA - 21.06.2017 KW - Back scatter imaging KW - Computer simulation KW - Aperture focusing KW - Deconvolution PY - 2017 AN - OPUS4-42084 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koch, Claudia T1 - Marktüberwachung und Digitalisierung der Qualitätsinfrastruktur: Initiative QI-Digital N2 - Der Vortrag gibt einen Überblick zur Digitalisierung der Qualitätsinfrastruktur sowie den Aktivitäten der Initiative QI-Digital, in der die BAM engagiert ist um Lösungen für eine moderne QI zu entwickeln, erproben und die Anwendung zu bringen. Besonderes Augenmerk liegt auf der Bedeutung und Nutzbarmachung für die Marktüberwachung. T2 - Deutsche Marktüberwachungskonferenz 2024 CY - Berlin, Germany DA - 27.11.2024 KW - Qualitätsinfrastruktur KW - Marktüberwachung KW - Digitalisierung KW - Digitale Transformation PY - 2024 AN - OPUS4-62056 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meng, Birgit T1 - Betondesign digital - Potenziale für das Bauwesen N2 - Beton ist weltweit einer der wichtigsten Konstruktionswerkstoffe und zeichnet sich durch eine enorme Anpassungsfähigkeit an sich verändernde Anforderungen aus. Damit verbunden ist eine hohe und kontinuierlich zunehmende Komplexität hinsichtlich der Ausgangsstoffe, Rezepturen und des Herstellungsprozesses. Folglich setzt eine Ausschöpfung des technischen und umweltbezogenen Potenzials der Betonbauweise höchste Expertise bei den Einzelakteuren der Bauindustrie voraus. T2 - MatFo2022 „Vom Material zur Innovation: Digital, Neutral, Vital“ CY - Cologne, Germany DA - 14.11.2022 KW - Beton KW - Zement KW - Digitalisierung KW - Ontologien PY - 2022 UR - https://www.werkstofftechnologien.de/veranstaltungen/matfo2022-vom-material-zur-innovation-digital-neutral-vital AN - OPUS4-59140 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Andrés Arcones, Daniel A1 - Diercks, Philipp A1 - Robens-Radermacher, Annika A1 - Rosenbusch, Sjard Mathis A1 - Tamsen, Erik A1 - Tyagi, Divyansh A1 - Unger, Jörg F. T1 - FenicsXConcrete N2 - FenicsXConcrete is a Python package for the simulation of mechanical problems. The general PDE solving software FEniCSx is extended with classes describing experimental setups, mechanical problems, thermo-mechanical problems, additive manufacturing and sensors. KW - FEM KW - Fenics KW - Concrete modelling PY - 2023 UR - https://github.com/BAMresearch/FenicsXConcrete DO - https://doi.org/10.5281/zenodo.7780757 PB - Zenodo CY - Geneva AN - OPUS4-59121 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Diercks, Philipp A1 - Veroy, K. A1 - Robens-Radermacher, Annika A1 - Unger, Jörg F. T1 - Multiscale modeling of linear elastic heterogeneous structures via localized model order reduction N2 - In this paper, a methodology for fine scale modeling of large scale linear elastic structures is proposed, which combines the variational multiscale method, domain decomposition and model order reduction. The influence of the fine scale on the coarse scale is modelled by the use of an additive split of the displacement field, addressing applications without a clear scale separation. Local reduced spaces are constructed bysolving an oversampling problem with random boundary conditions. Herein, we inform the boundary conditions by a global reduced problem and compare our approach using physically meaningful correlated samples with existing approaches using uncorrelated samples. The local spaces are designed such that the local contribution of each subdomain can be coupled in a conforming way, which also preserves the sparsity pattern of standard finite element assembly procedures. Several numerical experiments show the accuracy and efficiency of the method, as well as its potential to reduce the size of the local spaces and the number of training samples compared to the uncorrelated sampling KW - Multiscale methods KW - Variational multiscale method KW - Localized model order reduction KW - Proper orthogonal PY - 2024 UR - https://arxiv.org/abs/2201.10374 DO - https://doi.org/10.48550/arXiv.2201.10374 PB - Arxiv; Cornell Tech CY - New York, NY AN - OPUS4-59803 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kjaervik, Marit A1 - Schwibbert, Karin A1 - Dietrich, P.M. A1 - Unger, Wolfgang T1 - NAP-XPS spectra of the bacterial cell-envelope of Pseudomonas fluorescens bacteria N2 - Pseudomonas fluorescens (Gram-negative) bacteria purchased from Leibniz Institute DSMZ-German Collection of Microorganisms and Cell Cultures were analyzed using high-resolution x-ray photoelectron spectroscopy at near ambient pressure conditions (NAP-XPS), 1500 Pa water vapor atmosphere. Fresh layers of P. fluorescence bacteria were grown on Luria Broth agar plates. Bacteria were taken from the agar plate with a sterile spatula and gently spread on a Si-wafer piece for NAP-XPS analysis. The NAP-XPS spectra of the bacterial envelope of P. fluorescence were obtained using monochromatic Al Kα radiation and include a survey scan and high-resolution spectra of C 1s, N 1s, P 2p, and O 1s as well. The presentation of the C 1s high-resolution spectrum includes the results of peak fitting analysis. KW - Pseudomonas fluorescens KW - Cell-envelope KW - Water atmosphere KW - Near ambient x-ray photoelectron spectroscopy KW - NAP-XPS PY - 2022 DO - https://doi.org/10.1116/6.0001543 SN - 1055-5269 VL - 29 IS - 1 SP - 014008-1 PB - AVS AN - OPUS4-54464 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Anja T1 - Reducing Escherichia coli adhesion to PET by modulating spatial periods of laser-induced surface nanoripples N2 - Using nanofiber-like cell appendages, secreted proteins and sugars, bacteria can establish initial surface contact followed by irreversible adhesion and the formation of multicellular biofilms. Here, the stabilizing extracellular biofilm matrix together with physiological changes on the single cell level leads to an increased resilience towards harsh environmental conditions, antimicrobials, the host immune response and established cleaning procedures. Persistent microbial adhesion on e.g., medical implants, in water supply networks or food-processing industry is often associated with chronic inflammation, nosocomial and foodborne infections, enhanced biofouling and product contamination. To prevent persistent microbial colonization, antibacterial surface strategies often target the initial steps of biofilm formation and impede adhesion of single cells before a mature biofilm is being formed. While chemical coatings have been widely used, their restricted biocompatibility for eukaryotic cells and attenuated antibacterial-effects due to compound release limit their areas of application and alternative strategies focus on modified surfaces topographies to impede bacterial adhesion. In this work, we used ns-UV laser treatment (wavelength 248 nm and a pulse duration of 20 ns) to generate laser-induced periodic surface structures (LIPSS) with different submicrometric periods ranging from ~210 to ~610 nm on commercial poly(ethylene terephthalate) (PET) foils. Following structurally and chemically analyses, PET samples were subjected to bacterial colonization studies with Escherichia coli TG1, a bacterial test strain with a strong biofilm formation capacity due to the formation of nanofiber-like cell-appendages (pili). Bacterial adhesion tests revealed that E. coli repellence decisively depends on the spatial periods of the LIPSS with the strongest reduction (~91%) in cell adhesion observed for LIPSS periods of 214 nm. Scanning electron microscopy and additional biofilm studies using a pili-deficient E. coli TG1 strain revealed the importance of extracellular appendages in the bacterial repellence observed here, thus, pointing out new antibiotics-free strategies for antibacterial surfaces by impeding nanofiber-mediated bacterial adhesion. T2 - E-MRS Spring Meeting 2022 CY - Online meeting DA - 30.05.2022 KW - Laser-induced periodic surface structures (LIPSS) KW - Bacterial adhesion tests KW - Bacteria repellent surfaces KW - Polymer foils KW - E. coli PY - 2022 AN - OPUS4-54930 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Werder, Julia A1 - Bilgin, S. A1 - Hoppe, Johannes A1 - Fontana, P. A1 - Meng, Birgit ED - Middendorf, B. ED - Fehling, E. ED - Wetzel, A. T1 - Composite UHPC facade elements with self-cleaning surface: Aspects of technological manufacturing N2 - In the framework of the European collaborative project H-House, which was finished in 2017, large façade elements were developed consisting of a box shaped external shell of ultra-high-performance concrete (UHPC) with a functionalized surface and an insulation of autoclaved aerated concrete (AAC). The exposed concrete of the elements was further refined by adding self-cleaning properties to the surface through imprinting a microstructure in combination with chemical agents directly in the casting process. The paper focuses on selected technological aspects of the manufacturing process of large-scale prototypes. Presented are results of the upscaling process of functionalized surfaces from small specimen up to large UHPC composite facade elements produced for the construction of a demonstrator. T2 - 5th International Symposium on Ultra-High Performance Concrete and High Performance Construction Materials (HiPerMat 2020) CY - Kassel, Germany DA - 11.03.2020 KW - Ultra-High Performance Concrete KW - Facade Elements KW - Self-Cleaning Properties KW - Architectural Concrete PY - 2020 SN - 978-3-7376-0828-2 DO - https://doi.org/10.17170/kobra-202002271026 IS - 32 SP - 51 EP - 52 PB - kassel university press CY - Kassel AN - OPUS4-51908 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Werder, Julia T1 - Composite UHPC facade elements with self-cleaning surface: Aspects of technological manufacturing N2 - In the framework of the European collaborative project H-House, which was finished in 2017, large façade elements were developed consisting of a box shaped external shell of ultra-high-performance concrete (UHPC) with a functionalized surface and an insulation of autoclaved aerated concrete (AAC). The exposed concrete of the elements was further refined by adding self-cleaning properties to the surface through imprinting a microstructure in combination with chemical agents directly in the casting process. The paper focuses on selected technological aspects of the manufacturing process of large-scale prototypes. Presented are results of the upscaling process of functionalized surfaces from small specimen up to large UHPC composite facade elements produced for the construction of a demonstrator. T2 - 5th International Symposium on Ultra-High Performance Concrete and High Performance Construction Materials (HiPerMat 2020) CY - Kassel, Germany DA - 11.03.2020 KW - Ultra-High Performance Concrete KW - Facade Elements KW - Self-Cleaning Properties KW - Architectural Concrete PY - 2020 AN - OPUS4-51912 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Buchheim, Janine T1 - A new approach towards performance-related design and scientific evaluation of joint sealing systems N2 - While there is a permanent improvement of concrete pavement mixtures and pavement construction types over the last decades, the state-of-the-art joint sealing materials and joint constructions seem to stagnate on an antiquated empirical level. This status has been reaffirmed in the latest European standard. The consequences in the motorway network due to unsatisfying capability and durability of joint sealing systems are unacceptable. In addition, inadequate traffic performance (noise emissions, roll-over comfort) and traffic safety losses in the joint area of concrete pavements are existing challenges. These deficits and weaknesses reflect a demand for joint sealing materials and constructions whose approval requirements take functional aspects into account. Furthermore a sufficient analysis of decisive loads and a practice-oriented method to evaluate the requirements towards performance and durability is still missed. In this contribution decisive loads to German highways are analyzed. The design of test specimen for representative functional testing of joint sealing systems is discussed. The focus is on the geometry of the test specimens and the used concrete mixture. Finally, a new approach for a function-orientated test concept that considers representative load functions is presented. The potential of this approach to validate the durability and capability of various joint sealing systems is also presented using an example. T2 - RILEM International Symposium on Bituminous Materials CY - Online Meeting DA - 14.12.2020 KW - Joint sealing KW - Expansion joint KW - Performance testing KW - Capability KW - Durability PY - 2020 AN - OPUS4-52437 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weigel, Sandra A1 - Recknagel, Christoph T1 - FTIR-Charakterisierung von Bitumen - Möglichkeiten und Chancen N2 - Das erdölstammige Bindemittel Bitumen weist eine so komplexe Struktur auf, dass diese mit den derzeit eingesetzten Verfahren nur eingeschränkt erfasst werden kann. Eine innovative und vielversprechende Möglichkeit bietet in diesem Zusammenhang die FTIR-Spektroskopie in Kombination mit einer chemometrischen Auswertung, mit der schnell und einfach Aussagen über die Zusammensetzung sowie verschiedenste physikalische und chemische Eigenschaften von bitumenhaltigen Materialien möglich werden. KW - Bitumen KW - FTIR KW - Chemometrie KW - Multivariate Analysemethoden KW - Charakterisierung KW - Identifizierung von Additiven PY - 2021 SN - 1618-8357 SP - 42 EP - 49 PB - ALPHA Informationsgesellschaft mbH CY - Lampertheim AN - OPUS4-53486 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schwettmann, K. T1 - Post carbon road - The endless cycle of bitumen reuse N2 - In Germany, the reuse of asphalt has a long tradition. Since the 1980s, the reclaimed asphalt has been recycled achieving a reuse rate of around 90% and thus a very high value in the last years. In the future, instead of the amount, the quality of the reclaimed asphalt will be more important because the recycled asphalt will be reused again and again. Thus, these asphalt mixes are in the second or even third cycle of reuse. Concerning this situation, the question arises if asphalt can be reused several times without any loss in quality. An important factor affecting the asphalt quality is the binder bitumen. During the production, construction and service life, the ageing of this binder occurs causing a hardening of the bitumen. To compensate this hardening, additives for the reclaimed asphalt in terms of rejuvenation agents (rejuvenators) gain in importance. With these rejuvenators, the physical properties of bitumen can be modified e.g. the hardness and the stiffness reduced. However, the mechanism of the rejuvenation agents and the effects of the bitumen chemistry are largely unknown because the composition of the products varies very strongly. But with growing knowledge about these mechanisms and effects of the rejuvenation agents, the chemical composition and thus the physical and ageing behavior of bitumen can be targeted modified by the use of suitable rejuvenators. In this work, the actual results of the project Postcarbone road should be presented including investigations about the chemical and physical mechanisms as well as the efficiency of different rejuvenators. Further, a model for the cyclic reuse of bitumen should be developed. Based on this model, the choice of a suitable rejuvenation agent for the considered bitumen or rather asphalt should be possible. The project Postcarbone road (392670763) is funded by the German Research Foundation (DFG). T2 - 7th Eurasphalt and Eurobitume Congress CY - Online meeting DA - 15.06.2021 KW - Bitumen KW - Multiple ageing and rejuvenation KW - Conventional testing KW - DSR KW - BBR KW - FTIR KW - Asphaltene content KW - Column chromatography PY - 2021 AN - OPUS4-53489 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Frei, Vivian A1 - Pirskawetz, Stephan A1 - Thiele, Marc A1 - Rogge, Andreas T1 - Experimental investigation of size effect on fatigue behavior of high strength concrete - concept and preliminary results N2 - The worldwide spread of windfarms brings new challenges, especially for concrete structures as a part of towers, connecting joints and foundations of wind turbines. High-cyclic loadings in such structures lead to a high relevance of the subject of fatigue. A proper assessment of the fatigue strength of concrete demands therefore a basis of reliable experimental data and the development of standardized testing methods. This article presents first results of an ongoing research program of BAM (Bundesanstalt für Materialforschung und -prüfung) which is a part of a joint project (WinConFat) funded by the German Federal Ministry for Economic Affairs and Energy. The subproject investigates the effects of size and slenderness of the specimens on the fatigue behaviour of high strength concrete at different stress levels. Not only the fatigue strength, but also the fatigue process itself is monitored by means of several measurement methods. Strain measurements are used to calculate the load dependent elastic modulus in the fatigue hysteresis as indicators for fatigue development. Furthermore, the application of non-destructive methods like acoustic emission analysis and ultrasonic measurement in laboratory tests gives a deeper insight into damage processes under cyclic loading. The results shall be used to improve design rules for concrete members under fatigue load and to develop or improve non-destructive techniques for in-service structural health monitoring. T2 - 5th International fib Congress: Better - Smarter - Stronger CY - Melbourne, Australia DA - 08.10.2018 KW - Acoustic emission testing KW - Compressive cyclic loading KW - Fatigue KW - High-strength concrete KW - Non-destructive testing KW - Size effect KW - Slenderness effect KW - Ultrasonic testing PY - 2018 SN - 978-1-877040-14-6 SP - 1 EP - 11 AN - OPUS4-46408 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Werder, Julia T1 - Autoclaving of Ultra-High Performance Concrete (UHPC) N2 - By the combination of an optimized granulometry, a reduced water cement ratio and the use of superplasticizers ultra-high performance concrete achieves a compressive strength of over 150 N/mm2 and a high resistance regarding acids and water-soluble salts. In different Research projects the effect of an autoclavation on the mechanical strength and the phase composition was analyzed. In systematic studies, the concrete mix and the process parameters were varied. The results show that autoclavation leads to an improved pozzolanic and hydraulic reaction and significantly improves the mechanical strength compared to a conventional thermal treatment. If a minimum time-span for hydration is ensured, the achievable strength level is not dependent on the prestorage time. However, the duration of the autoclaving is significant. After the Maximum strength is reached there is only a very slight decrease, even if unrealistically long autoclaving times are applied. T2 - ICAAC: 6th International Conference on Autoclaved Aerated Concrete CY - Potsdam, Germany DA - 04.09.2018 KW - Heat treatment KW - Hydroxylellestadite KW - Tobermorite KW - Ultra-high performance concrete KW - Zonation PY - 2018 AN - OPUS4-46356 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Frei, Vivian T1 - Experimental investigation of size effect on fatigue behavior of high strength concrete - concept and preliminary results N2 - The worldwide spread of windfarms brings new challenges, especially for concrete structures as a part of towers, connecting joints and foundations of wind turbines. High-cyclic loadings in such structures lead to a high relevance of the subject of fatigue. A proper assessment of the fatigue strength of concrete demands therefore a basis of reliable experimental data and the development of standardized testing methods. This article presents first results of an ongoing research program of BAM (Bundesanstalt für Materialforschung und -prüfung) which is a part of a joint project (WinConFat) funded by the German Federal Ministry for Economic Affairs and Energy. The subproject investigates the effects of size and slenderness of the specimens on the fatigue behaviour of high strength concrete at different stress levels. Not only the fatigue strength, but also the fatigue process itself is monitored by means of several measurement methods. Strain measurements are used to calculate the load dependent elastic modulus in the fatigue hysteresis as indicators for fatigue development. Furthermore, the application of non-destructive methods like acoustic emission analysis and ultrasonic measurement in laboratory tests gives a deeper insight into damage processes under cyclic loading. The results shall be used to improve design rules for concrete members under fatigue load and to develop or improve non-destructive techniques for in-service structural health monitoring. T2 - 5th International fib Congress: Better - Smarter - Stronger CY - Melbourne, Australia DA - 08.10.2018 KW - Acoustic emission testing KW - Compressive cyclic loading KW - Fatigue KW - High-strength concrete KW - Non-destructive testing KW - Size effect KW - Slenderness effect KW - Ultrasonic testing PY - 2018 AN - OPUS4-46366 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pelkner, Matthias T1 - Simulation und Analyse des Einflusses der Prozesswärme in der additive Fertigung auf Leitfähigkeit und Wirbelstromsignale N2 - Additive Fertigungstechnologien gewinnen zunehmend an Bedeutung. Insbesondere das Laser-Pulverbettschmelzen findet häufig Anwendung bei der Herstellung komplexer Funktionsbauteile oder kleiner Serien von Werkstücken. In sicherheitskritischen Bereichen, wie der Luft- und Raumfahrt, ist eine umfassende Qualitätskontrolle unverzichtbar. Traditionell werden hierfür nach der Fertigung zerstörungsfreie „Offline“-Prüfmethoden wie die Computertomographie eingesetzt. Um die Effizienz und Wirtschaftlichkeit zu erhöhen, wurden jedoch in jüngster Zeit Online-Prüfverfahren (in-situ) wie die Wirbelstromprüfung oder die optische Tomographie weiterentwickelt. Bei der in-situ-Wirbelstromprüfung werden die zuletzt gefertigten Schichten überprüft. Aufgrund des durch den Fertigungsprozess eingebrachten Wärmeflusses ist die Oberfläche dieser Schichten deutlich stärker erhitzt als die Umgebungstemperatur im Bauraum. Diese Erwärmung führt zu einem Anstieg des spezifischen Widerstands, wodurch die erzeugten Wirbelströme in der Oberfläche schwächer werden, und die Signalstärke abnimmt. Eine Anpassung der Anregefrequenz kann jedoch dazu beitragen, diesen Effekt zu reduzieren. Der vorliegende Beitrag untersucht die Auswirkungen unterschiedlicher Oberflächentemperaturen auf die Wirbelströme. Dafür wurden die von einer Sonde erzeugten Wirbelströme bei variierenden Oberflächentemperaturen – und damit bei unterschiedlichen Leitfähigkeitswerten – simuliert. Grundlage dieser Simulationen waren temperaturabhängige Leitfähigkeitswerte von additiv gefertigten Bauteilen aus dem Werkstoff 316L, die zuvor ermittelt wurden. Ziel dieser Untersuchungen ist die Entwicklung und Präsentation einer Strategie zur Anpassung der Wirbelstromprüfung während des Fertigungsprozesses. T2 - DGZfP-Jahrestagung 2025 CY - Berlin, Germany DA - 26.05.2025 KW - Wirbelstromprüfung KW - Magnetosresistive Sensoren KW - FEM-Simulationen KW - Elektrische Leitfähigkeit KW - Online-Prüfung KW - Additive Fertigung PY - 2025 AN - OPUS4-63283 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krütt, Enno T1 - Fatigue induced degradation in pavement concrete and its effect on the alkali-silica-reaction N2 - In recent years the German motorway network has seen an increase in the occurrence of damage to concrete road surfaces that can be attributed to the alkali-silica reaction (ASR). In view of the often drastically reduced service life of road surfaces due to ASR, research activity in this field has notably increased. Alongside preventative measures in concrete technology i.e. the usage of low-alkali cements, the main research focus up to now has been on the development of performance-oriented testing procedures for ASR prevention. The effects of mechanicallyinduced damage resulting from cyclic traffic and climatic loading have previously not been taken into consideration. The assessment of the myriad degradation and transport processes necessary for an understanding of these effects requires close interaction between experiments and corresponding multi-scale models. This contribution is focused on the experiments utilizing innovative testing techniques. The research is founded on a series of fatigue tests performed on large-scale beams with simultaneous tracking of the degradation process using non-destructive evaluation methods. Subsequently, smaller test specimens were extracted from the predamaged beams for further experiments. These experiments included investigation of the influence of fatigue-induced cracks on moisture and alkali transport. Subsequent storage of the small-scale test specimens, with and without cyclic pre-damage, in an ASR-conducive environment then provided initial findings on the influence of fatigue-induced degradation on the ASR. The results show that the degradation process can be well observed with the test Setup developed for the fatigue experiments. Further, a small but noticeable increase of mass Transport due to fatigue-induced degradation was measured, which correspondingly indicated an increased ASR damage potential. T2 - 4th International Conference on Service Life Design for Infrastructures (SLD4) CY - Delft, The Netherlands DA - 27.08.2018 KW - Fatigue KW - Pavement KW - ASR KW - Concrete PY - 2018 AN - OPUS4-46199 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn A1 - Schwibbert, Karin T1 - Laserstrukturierte Oberflächen: Ein Weg zur Kontrolle der Biofilmbildung? N2 - Bakterielle Biofilme stellen in medizinischen und industriellen Bereichen ein ernsthaftes Problem dar. Eine der größten gesellschaftlichen Herausforderungen liegt in der zunehmenden Resistenz von Bakterien gegen Biozide, die bei antimikrobiellen Behandlungen eingesetzt werden, z.B. durch übermäßigen Einsatz in Medizin, Industrie und Landwirtschaft oder durch Reinigung und Desinfektion in Privathaushalten. Daher sind neue effiziente bakterienabweisende Strategien, die den Einsatz von Bioziden vermeiden, dringend erforderlich. Ein vielversprechender Weg zur Erzielung bakterienabweisender Oberflächen liegt in der berührungslosen und aseptischen großflächigen Laserbearbeitung von technischen Oberflächen. Maßgeschneiderte Oberflächentexturen, ermöglicht durch verschiedene Laserbearbeitungsstrategien, die zu topographischen Skalen im Bereich von Nanometern bis Mikrometern führen, können eine Lösung für diese Herausforderung darstellen. In dem Vortrag wird ein Überblick über den aktuellen Stand der Technik bei der subtraktiven Texturierung von Laseroberflächen zur Kontrolle der Biofilmbildung bei verschiedenen Bakterienstämmen und in unterschiedlichen Umgebungen gegeben. Auf der Grundlage spezifischer Eigenschaften von Bakterien und laserbearbeiteten Oberflächen werden die Herausforderungen antimikrobieller Oberflächendesigns erörtert und zukünftige Richtungen aufgezeigt. T2 - GRAVOSeminar, GRAVOmer Kompetenznetzwerk CY - Online meeting DA - 28.02.2024 KW - Laser-Materialbearbeitung KW - Ultrakurzpuls-Laser KW - Biofilme KW - Antibakterielle Oberflächen KW - Oberflächenfunktionalisierung PY - 2024 UR - https://gravomer.de/veranstaltungen-anzeigen/laserstrukturierte-oberflaechen-ein-weg-zur-kontrolle-der-biofilmbildung AN - OPUS4-59594 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nietzke, Jonathan A1 - Rhode, Michael A1 - Mente, Tobias A1 - Kannengießer, Thomas T1 - Experimental and numerical characterization of hydrogen diffusion in thick-walled submerged arc welded joint of S420G2+M offshore steel grade N2 - Offshore wind turbines are an important goal in national energy strategies worldwide. Foundation structures are manufactured from submerged arc welded (SAW) plates with thicknesses up to 200 mm. In that connection, high-strength steels like the S420G2+M are more and more applied offering the possibility for increased stability and load-bearing capacity of the foundations. These offshore steel grades can show a susceptibility for delayed hydrogen assisted cold cracking of the weld joints. For that purpose, a minimum waiting time (MWT) of up to 48 h (dependent on applied standards) is recommended before non-destructive testing is allowed and conducted. But this concept is based on older steel grades that have been used for three or more decades. Nowadays, the metallurgical improvements (clean steels, proper rolling, and heat treatment) of base materials and well as welding consumables must be anticipated. Hence, the MWT concept should be critically discussed as it is assumed to be very conservative. For that reason, the focus of this study was to investigate the diffusion behavior in S420G2+M steel and its multi-layer SAW joint. Electrochemical permeation experiments were carried at room temperature. Boundary conditions were anticipated in terms of using different sample thicknesses. From the experimental data, hydrogen diffusion coefficients and absorbed diffusible hydrogen concentrations had been calculated. It was shown that hydrogen diffusion in the base material is increased compared to the weld metal. In addition, the sample thickness had a significant on the calculated diffusion coefficients. The minimum and maximum diffusion coefficients had been used for numerical modelling of the hydrogen diffusion in the welding joint. It became clear that a MWT must be always regarded together with a critical initial diffusible hydrogen concentration for the evaluation of a possible delayed cracking as diffusion times were mostly > 48 h due to the thick plates. T2 - 4th International Conference on Metals and Hydrogen - Steely & Hydrogen 2022 CY - Ghent, Belgium DA - 11.10.2022 KW - Hydrogen KW - Submerged arc welding KW - Diffusion KW - Minimum waiting time KW - Electrochemical permeation PY - 2022 SP - 1 EP - 11 CY - Ghent, Belgium AN - OPUS4-56075 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael A1 - Nietzke, Jonathan A1 - Czeskleba, Denis A1 - Kannengießer, Thomas T1 - Untersuchung von Spannungsrelaxationsrissmechanismen mittels Simulation einachsiger Spannungszustände in der Grobkornzone von UP-geschweißtem CrMoV-Stahl N2 - Druckbehälter mit großen Wandstärken (250+ mm) aus hochwarmfesten, niedriglegierten Stählen werden hauptsächlich Mehrdraht-Unterpulver-(UP) geschweißt. Der damit verbundene hohe Energieeintrag führt unter anderem zu hohen lokalen Schweißeigenspannungen, welche bei unsachgemäßer Prozessführung der notwendigen Wärmenachbehandlung (PWHT) zu Spannungsrelaxationsrissen (SRR) führen. In den Bewertungskriterien zur Spannungsrelaxationsrissanfälligkeit finden weder die, mit klassischen, freischrumpfenden Schweißversuchen nicht abbildbaren, erhöhten Eigenspannungen aus der Schrumpfbehinderung der Bauteilsteifigkeit Beachtung, noch die damit einhergehenden metallurgischen Effekte wie bspw. das Ausscheidungswachstum während der PWHT und damit einhergehende Härteunterschiede an den Korngrenzen bzw. die vorzeitige Alterung durch Bildung differenter Sonderkarbide. Die Aufheizrate des PWHT als Einflussfaktor für die SRR-Bildung bleibt derzeit ebenfalls unbeachtet. Daher wurde eine Versuchsmethodik entwickelt, die eine mögliche SRR-Anfälligkeit durch die Kopplung von thermischer und mechanischer Beanspruchung untersucht. Dazu wurden Proben mit unterschiedlichen Gefügen thermisch simuliert und während des PHWT repräsentativ mit sehr hohen Lasten/Eigenspannungen mechanisch beansprucht. Dazu wurde an Kleinzugproben für das as-welded UP-Schweißgut und die thermisch simulierte GKZ eines 13CrMoV9-10 die Dehnung des Prüfbereichs bei variablen Querspannungen und Aufheizraten gemessen. Diese aufheizraten- und gefügeabhängige Längenänderung der Probe wurde durch mathematische Prozeduren analysiert. Damit war es möglich, singuläre werkstoffliche Effekte auf μm-Ebene (Ausscheidungswachstum) als summarische Längen- bzw. Volumenänderung per klassischer Kurvendiskussion zu beschreiben. Die erste und zweite Ableitung zeigten eine ausscheidungsabhängige Härtezunahme, welche von der Spannung und Aufheizrate im geringen Maß linear abhängig war. Gleichzeitig sind Volumenänderungen bei Bildung und Wachstum differenter Sonderkarbide bekannt, welche zusammen mit gefügespezifischen Untersuchungen und der neuen Versuchsmethodik zu einer verbesserten Beurteilung der SRR-Anfälligkeit von geschweißten CrMoV-Stählen beitragen sollen. Prinzipiell ist die vorgestellte Methodik jedoch werkstoff- und zustandsoffen, d.h. sowohl für Grundwerkstoff e als auch definierte Wärmebehandlungsbedingungen geeignet. Dies ermöglicht erstmals die Schaffung einer Transfergröße zwischen Labor und realen Schweißungen, unter Beibehaltung der Bauteilsteifigkeit, d.h. vereinfachte, aber realistische Eigenspannungsabbildung als Grundlage für weitergehende gefügespezifische metallurgische Effekte während des PWHT. T2 - DVS Congress 2022 CY - Koblenz, Germany DA - 19.09.2022 KW - UP-Schweißen KW - Spannungsrelaxationsriss KW - Wärmenachbehandlung KW - Ersatzgeometrie KW - Prüfverfahren PY - 2022 SN - 978-3-96144-190-7 VL - 382 SP - 69 EP - 75 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-55946 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bodechtel, S. A1 - Fuhrmann, A. A1 - Henning, A. A1 - Hahn, Oliver A1 - Rabin, Ira A1 - Kreische, W. A1 - Mäder, M. T1 - The Madonna with the Wash-Basin by Giulio Romano: A Multidisciplinary Study of the Painting’s History N2 - In an interdisciplinary collaboration, restorers, art historians, and scientists examined Guilio Romano’s The Madonna with the Wash-Basin of 1525 (Dresden State Art Collections). Insights into the painting technique along with art historical comparisons provided the opportunity for a better understanding of the painting’s genesis, in particular concerning an early reworking of the background by the artist. A recovery and reconstruction of the earlier version of the background is now possible. The discovery of zinc in distinct passages of the painting, as well as the grey-black pigment stibnite and glass particles used as a supplement in paint layers are of special interest. The technological investigation initiated a discussion about the circumstances of the revision, as well as the painting’s relation to Vasari’s Lives of Artists. KW - Giulio Romano KW - Holy Family KW - Basin KW - Reworking KW - Pentimenti KW - Portrayal of St Joseph KW - Sixteenth-century painting technique KW - Raphael school KW - Zinc KW - Antimony black (stibnite) KW - Vasari PY - 2022 DO - https://doi.org/10.1080/00393630.2022.2118302 VL - 2022 SP - 2 EP - 12 PB - Routledge Taylor & Francis Group CY - London, UK AN - OPUS4-55970 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Czeskleba, Denis T1 - Entwicklung von Wärmenachbehandlungskonzepten zur Vermeidung von Spannungsrelaxationsrissen - Endbericht (DVS-Nr. 01.2261, IGF-Nr. 20171 N) N2 - Komponenten aus dickwandigen, hochwarmfesten CrMoV-Stählen erfordern eine anspruchsvolle UP-Schweißverarbeitung. Dabei muss die notwendige Wärmenachbehandlung der Schweißnaht (PWHT) sicher beherrscht werden. Hier kann u.U. Bauteilversagen infolge von Spannungsrelaxationsrissbildung (SRR) auftreten. Bislang erfolgt die Beurteilung der SRR-Neigung primär über Ersatzgrößen, wie temperaturbedingte Änderung der Härte und Duktilität. Die Wirkung der konstruktiven Schrumpfbehinderung einer Schweißnaht auf die SRR ist bislang völlig unbekannt. Hier setzt das Forschungsprojekt an, hinsichtlich der Gewinnung und Optimierung der Parameter für die PWHT unter realitätsnahen Bauteilsteifigkeiten (definierte Einspannbedingung) mit dem Ziel der SRR-Vermeidung. Am Beispiel des niedriglegierten, hochwarmfesten Stahls 13CrMoV9-10 wurden UP-Schweißungen unter industriepraktischen Bedingungen freischrumpfend bzw. unter definierter Schrumpfbehinderung durchgeführt. Diese wurden mit unterschiedlichen PWHT-Szenarien (Variation der Aufheizrate und Endtemperatur) beaufschlagt. Die Ergebnisse des Projektes DVS 01.2261 / IGF 20171 N werden in diesem Beitrag vorgestellt. T2 - DVS Congress 2022 CY - Koblenz, Germany DA - 19.09.2022 KW - UP-Schweißen KW - Spannungsrelaxationsriss KW - Forschung KW - Wärmenachbehandlung PY - 2022 AN - OPUS4-55945 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Czeskleba, Denis T1 - Untersuchung von Spannungsrelaxationsrissmechanismen mittels Simulation einachsiger Spannungszustände in der Grobkornzone von UP geschweißtem CrMoV Stahl N2 - Druckbehälter mit großen Wandstärken (250+ mm) aus hochwarmfesten, niedriglegierten Stählen werden hauptsächlich Mehrdraht-Unterpulver-(UP) geschweißt. Der damit verbundene hohe Energieeintrag führt unter anderem zu hohen lokalen Schweißeigenspannungen, welche bei unsachgemäßer Prozessführung der notwendigen Wärmenachbehandlung (PWHT) zu Spannungsrelaxationsrissen (SRR) führen. In den Bewertungskriterien zur SRR-Anfälligkeit finden weder die, mit klassischen, freischrumpfenden Schweißversuchen nicht abbildbaren, erhöhten Eigenspannungen aus der Schrumpfbehinderung der Bauteilsteifigkeit Beachtung, noch damit einhergehende metallurgischen Effekte. Die Aufheizrate des PWHT als Einflussfaktor für die SRR-Bildung bleibt blieb bisher unbeachtet. Daher wurde eine Versuchsmethodik entwickelt, die eine mögliche SRR-Anfälligkeit durch die Kopplung von thermischer und mechanischer Beanspruchung untersucht. Dazu wurden Proben mit unterschiedlichen Gefügen thermisch simuliert und während des PHWT repräsentativ mit sehr hohen Lasten/Eigenspannungen mechanisch beansprucht. Dazu wurde das as-welded UP-Schweißgut und die thermisch simulierte GKZ eines 13CrMoV9-10 Stahls untersucht und an Kleinzugproben, die Dehnung bei variablen Querspannungen und Aufheizraten gemessen. T2 - DVS Congress 2022 CY - Koblenz, Germany DA - 19.09.2022 KW - UP-Schweißen KW - Spannungsrelaxationsriss KW - Wärmenachbehandlung KW - Prüfverfahren KW - CrMoV-Stahl PY - 2022 AN - OPUS4-55947 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Hahn, Oliver A1 - Nehring, G. A1 - Freisitzer, R. A1 - Rabin, Ira T1 - A study on early european inks from St. Paul in lavanttal N2 - Typology of Inks Archives and museums around the world contain a vast number of manuscripts that were written in different inks: carbon inks, plant inks, iron-gall inks and mixed inks. Yet most archaeometric studies of manuscripts focus on the palette of pigments found in illuminated manuscripts whereas identification of the inks is still largely based on cultural-historical studies and visual inspections. One of the reasons of this disproportion in the studies can be explained by the properties of Raman spectroscopy, the technique of choice for identification of pigments. In contrast, this technique is only partially viable when dealing with organic colourants. Brown and Clark discuss these difficulties and the uncertainties of identification of iron-gall inks by Raman spectroscopy in their pioneering work on early medieval Anglo-Saxon manuscripts (K. Brown and R. Clark 2004). To facilitate instrumental analysis of inks, we have developed a protocol that starts with the identification of the inks type (Rabin et al. 2012) which doesn’t require complicated instrumentation and can be carried out by paleographers and codicologists. Three typological ink classes The black writing materials used in manuscript production in Antiquity und Middle Ages can be sorted in three typologically different ink classes: soot, plant and iron-gall. Soot ink is a fine dispersion of carbon pigments in a water soluble binding agent; plant-based ink consists of a solution of the tannins extracted from gallnuts or tree bark; iron-gall ink, is produced by mixing a soluble compound of iron (II) with gallic or tannic acid extracted from gallnuts or tree bark. Therefore, iron-gall ink presents a boundary case between solution and dispersion ink, in which a water-soluble preliminary stage oxidizes and evolves into a black, insoluble precipitate similar to the carbon pigments when the writing is exposed to air (Krekel 1999). The additional category of mixed inks, i.e. inks produced by addition of various metals to the soot inks or intentional mixing of iron-gall and soot - based inks started attracting scholarly attention only recently because their significance was established only a short while ago (Brun et al. 2016, Colini 2018, Nehring et al. 2021). We suggest that plant and mixed inks build a bridge from the carbon ink of Antiquity to the properly formulated iron-gall ink that became a standard black ink from the late Middle Ages to the 19th century when it gave way to modern inks. KW - Early european inks KW - Typology of Inks KW - Raman spectroscopy KW - Illuminated manuscripts KW - Archaeometric studies KW - Dispersion of carbon pigments PY - 2021 VL - 2021 SP - 56 EP - 75 PB - Gazette du livre médiéval CY - Paris AN - OPUS4-53844 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rabin, Ira ED - D'Angelo, M. ED - Essler, H. ED - Nikolardi, F. T1 - Tracing the same Path T1 - Tradizione e innovazione nella papirologia ercolanese tra Germania e Italia T1 - Tradition und Fortschritt in der herkulanischen Papyrologie zwischen Deutschland und Italien N2 - While studying the socio-geographic history of inks, division 4.5 of the BAM (Bundesanstalt für Materialforschung und Prüfung) together with the Centre for the Study of Manuscript Cultures in Hamburg has developed a protocol for ink analysis. It consists of a primary screening to determine the type of the ink, and a subsequent in-depth analysis using several spectroscopic techniques. The XRF elemental analysis aims primarily at identifying and characterizing metallic components of inks. Besides the instrumental methods, the paper presents an overview of historic inks in the period of transition from carbon inks of the Antiquity to iron-gall inks commonly used in the Middle Ages. KW - Carbon ink KW - Mixed ink KW - Iron-gall ink KW - Instrumental analysis of ink KW - Optical properties of ink PY - 2021 SN - 0391-1535 VL - 2021 IS - 228 SP - 175 EP - 180 PB - Centro Internazionale per lo Studio dei Papiri Ercolanesi ‘Marcello Gigante’ CY - Napoli, Italy AN - OPUS4-53975 LA - ita AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Fügetechnik für Wasserstofftechnologien: Ausgewählte Themen und Herausforderungen N2 - Die Präsentation fasst die Bedeutung der Fügetechnik für Wasserstofftechnologien im Rahmen der Arbeiten für einer Studie (DVS-Berichte Nr. 373) mit besonderer Berücksichtigung der Normung und Regelwerkssetzung zusammen. T2 - Sitzung des DIN-Gemeinschaftsarbeitsausschusses NA 092 00 05 GA, NAS/NMP: Zerstörende Prüfung von Schweißverbindungen CY - Online meeting DA - 10.03.2022 KW - Wasserstoff KW - Fügetechnik KW - Schweißen KW - Wasserstofftechnologien KW - Bedeutung PY - 2022 AN - OPUS4-54447 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Witte, Julien T1 - Ultraschallunterstütztes Fräsen von Eisenaluminid N2 - Eisenaluminide eignen sich als Werkstoff für sicherheitsrelevante Komponenten welche hohen thermischen, mechanischen und korrosiven Belastungen ausgesetzt sind. Mit ihrer geringen Dichte und der kostengünstigen Verfügbarkeit der Legierungsbestandteile bieten sie ein hohes Marktpotenzial und eignen sich als Substitutionswerkstoff konventioneller Hochtemperaturwerkstoffe. Durch die Verwendung von Dauerformen im Kokillenguss lassen sich FeAl-Bauteile bereits äußerst wirtschaftlich herstellen. Das dabei entstehende komplexe, mehrphasige, sehr feinkörnige Gefüge mit harten Ausscheidungen und hohen Festigkeiten erschwert jedoch eine nachfolgende spanende Bearbeitung mit hohen Belastungen auf Werkzeug und Bauteiloberfläche. Um eine gesamtheitlich wirtschaftliche Herstellungsroute zu ermöglichen, sollen im Hinblick auf die erschwerte Zerspanbarkeit geeignete Werkzeuge und Fräsprozesse entwickelt werden. Durch die Verwendung des hybriden Bearbeitungsverfahrens des ultraschallunterstützten Fräsens können diese Ziele unter Einhaltung der hohen Anforderung an die Oberflächenintegrität sicherheitsrelevanter Bauteile erreicht werden. T2 - Bachelor-, Master-, Doktoranden-Kolloquium der Otto-von-Guericke Universität Magdeburg CY - Online meeting DA - 01.12.2021 KW - Eisenaluminid KW - Zerspanung KW - Ultraschallunterstütztes Fräsen KW - Oberflächenintegrität PY - 2021 AN - OPUS4-54268 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Bewertungsmethode zur Interaktion von Metallurgie und Reaktionskräften beim PWHT warmfester Stähle N2 - Die Präsentation fasst die Entwicklung einer Ersatzprüfmethode für sogenannte Stress-Relief-Cracks (SRC) bei dickwandigen und kriechfesten geschweißten Stahlkomponenten zusammen. Über die Kombination von gezielter mechanischer Beanspruchung unter hoher Temperaturbeanspruchung werden die Effekte des Post Weld Heat Treatments auf SRC realistisch erstmal auf Laborskala nachgebildet. T2 - Sitzung des DIN-Gemeinschaftsarbeitsausschusses NA 092 00 05 GA, NAS/NMP: Zerstörende Prüfung von Schweißverbindungen CY - Online meeting DA - 10.03.2022 KW - PWHT KW - Warmfeste Stähle KW - UP Schweißen KW - Metallurgie KW - Stress relief cracking PY - 2022 AN - OPUS4-54448 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Cohen, Zina A1 - Hahn, Oliver A1 - Rabin, Ira ED - Lattuati-Derieux, Agnès ED - Ribeyrol, Charlotte ED - Heginbotham, Arlen T1 - Black Carolingian inks under examination. Part 1: recipes and literature survey N2 - Black writing materials of different types and compositions have varied in use over time and different geographical regions. With this paper, we would like to contribute to their study by listing and reviewing recipes for black writing inks that were in circulation in the Carolingian Empire as well as by referencing the archaeometric analyses of the black inks used in the manuscripts. The studies presented here that involved the humanities and natural sciences provide new insights into how the scholars of the early Medieval Ages organized manuscripts. N2 - L’emploi des differents types de materiaux d’ecriture noirs et leurs compositions ont varie selon les epoques et les regions. Nous souhaitons ici contribuer a leur etude en repertoriant et en analysant les recettes d’encres de calligraphie noires en circulation dans l’Empire carolingien, ainsi qu’en procedant au referencement des analyses archeometriques des encres noires utilisees dans les manuscrits. Faisant appel aux sciences humaines et aux sciences naturelles, ces analyses apportent un eclairage nouveau sur la maniere dont les savants du haut Moyen Age organisaient les manuscrits. KW - Ink KW - Manuscript KW - Middle Ages KW - Recipes KW - Ink analyses KW - Carolingian PY - 2023 SN - 1254-7867 VL - 2023 IS - 55 SP - 90 EP - 95 PB - Centre de Recherche et de Restauration des Musées de France CY - Paris AN - OPUS4-58839 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Reliable hydrogen determination in metallic materials and their weld joints: Parameters and challenges N2 - In the course of tomorrow's hydrogen-based energy transition, the construction of the corresponding infrastructure will play a central role. The majority of materials used to date are typically welded for component fabrication. In that context, steels are widely applied and can be prone to hydrogen embrittlement. This includes the classical delayed cold cracking during welding processing as well as embrittlement phenomena during operation. For the evaluation of any hydrogen effect on, for example, the mechanical properties of a welded metallic material, the hydrogen content must be precisely determined. In the case of welds, for example, according to ISO 3690, this is the isothermal carrier gas hot extraction (CGHE). CGHE is based on accelerated hydrogen degassing due to thermal activation of hydrogen at elevated temperatures. In addition to the pure quantification of hydrogen, thermal desorption analysis (TDA) with varied heating rates can be used to determine and evaluate the bonding state at microstructural defects in the material. For both techniques, experimental and measurement influences have to be considered, which have a great effect on the result. For CGHE, for example, ISO 3690 suggests different sample geometries as well as minimum extraction times. The present study summarizes results and experiences of numerous investigations with different sample temperatures and geometries (ISO 3690 type B and cylindrical TDA samples) regarding: the influence of the sample surface (polished/welded), measurement accuracies depending on the sample volume as well as the insufficient monitoring of the effect of the PI controller on the extraction temperature. In particular, a deviating extraction temperature to the set temperature, can significantly falsify the measurement results. Based on the results, methods are shown to quickly reach the desired extraction temperature without having to physically interfere with the measurement equipment. This serves to substantially improve the reliability of hydrogen measurement through increased signal stability and accelerated hydrogen desorption. In general, an independent temperature measurement with dummy samples for the selected heating procedure is advisable to exclude possible unwanted temperature influences already before the measurement. In addition (and way more important), the methods described can be transferred directly to industrial applications. T2 - 47th MPA-Seminar CY - Stuttgart, Germany DA - 10.10.2023 KW - Hydrogen assisted cracking KW - Carrier gas hot extraction KW - Welding KW - ISO 3690 KW - Metals PY - 2023 AN - OPUS4-58677 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz T1 - Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten N2 - In vielen Anwendungen werden aufgrund zunehmender Anforderungen an den Widerstand gegenüber hohen, kombinierten mechanischen, tribologischen, thermischen und korrosiven Beanspruchungen Hochleistungsle¬gierungen eingesetzt. Den vielfach komplexen Bauteilstrukturen, herausfordernden Fertigungseigenschaften und der Erhöhung der Ressourceneffizienz lässt sich heute mit der additiven Fertigung (AM) begegnen, dem oftmals noch unzureichende Kenntnisse über die resultierende Homogenität und Anisotropie der speziellen Gefüge und den damit verbundenen Eigenschaften entgegensteht. Viele Anwendungen benötigen zudem definierte Oberflächen mit hohen Anforderungen an die Oberflächenintegrität, dem durch komplementären Einsatz von additiven und abtragenden Fertigungsschritten Rechnung getragen wird. Hochleistungslegierungen auf der Basis von Nickel oder Kobalt sind infolge der niedrigen Wärmeleitfähigkeit verbunden mit hoher Festigkeit und Zähigkeit äußerst herausfordernd mit Blick auf eine wirtschaftliche Zerspanung mit geometrisch bestimmter Schneide. Ein Vorhaben (IGF-Nr. 20.979 N/DVS-Nr. 1.3211) der BAM und TU Clausthal/ISAF befasst sich mit der Lösung dieser Problemstellung durch gezielte Beeinflussung des Gefüges mittels Modifikation der Schweißzusatzwerkstoffe und den Einsatz des ultraschallunterstützten Fräsens (US), bei gleichzeitiger Sicherstellung der geforderten Eigenschaften der untersuchten Werkstoffe. Es werden die Ergebnisse der Mikrostruktur und der Zerspanbarkeit der Modifikationen der MSG-Schweißung der FeNi36-Referenzlegierung mit 0,4 Gew.-% Zr und der Modifikationen der MSG-Schweißung der CoCr-Referenzlegierung mit 1 Gew.-% Zr sowie Hf vorgestellt. Abschließend werden aus den Ergebnissen Handlungsempfehlungen abgeleitet. T2 - Sitzung der Arbeitsgruppe (AG) V 12 „Additive Fertigung“ CY - Online meeting DA - 15.11.2023 KW - Legierungsmodifikation KW - Ultraschallunterstütztes Fräsen KW - Additive Fertigung KW - Oberflächenintegrität PY - 2023 AN - OPUS4-58859 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quackatz, Lukas T1 - Analyzing the impact of individual alloying elements on weld microstructure: In situ chemical composition measurement during TIG welding of Duplex Stainless Steels microstructure N2 - Various industrial applications require the joining of DSS components. Tungsten Inert Gas (TIG) welding is particularly well-suited for this purpose due to the ability to achieve highly reproducible automated welds. However, during solidification of the weld pool, critical phase ratios of ferrite (α) and austenite (γ) may occur, leading to solidification cracking, increased corrosion susceptibility, lower ductility and critical strength values. Hence, in order to achieve the desired material characteristics, it is crucial to accurately predict the α/γ phase ratio within the weld. Conventionally, the WRC-1992 diagram is employed for this purpose. In our study, we used Laser-Induced Breakdown Spectroscopy (LIBS) to track alterations in the chemical composition of the weld metal on the surface throughout the welding process. One significant benefit of this method is its capability to provide precise and real-time measurements of chemical compositions during welding, both temporally and spatially. In previous investigations, we could develop routines to quantify the measurement of chemical compositions within the weld metal and the Heat-Affected Zone (HAZ). The conducted research focuses on examining the alterations in chemical concentrations of specific alloying elements, namely Cu and Mn as γ-forming elements, and Nb and Cr as α-forming elements, during welding. These changes are measured in real-time using Laser-Induced Breakdown Spectroscopy (LIBS). To achieve this, both the ferrite number, determined through magnetic-inductive techniques, and the weld microstructure are analyzed. Through image-analytical methods, a correlation is established between the microstructure and the LIBS data obtained. T2 - AJP 2023 CY - Braga, Portugal DA - 19.10.2023 KW - LIBS KW - In situ measurement KW - Duplex stainless steel KW - TIG welding PY - 2023 AN - OPUS4-58657 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Cohen, Zina T1 - Material Studies of Torah Scrolls at the Bundesanstalt für Materialforschung und -Prüfung N2 - In recent years the BAM has been focusing on the characterization of the writing materials of the medieval Torah scrolls. The challenge imposed by the study of this specific type of manuscript led to designing and building dedicated stages to ensure the safety of the scrolls during the analysis. Furthermore, the identification of multiple corrections executed in apparently identical inks required broadening the standard two-step protocol of near infrared reflectography and X-ray fluorescence to include multispectral imaging. This work has prepared the division to participate in the large collaborative project “To roll: Materialisierte Heiligkeit (Materialised Holiness)” based at the Free University, Berlin. The presentation will demonstrate the aims of the studies, preliminary results and the strategies adopted by the division 4.5 of the BAM. T2 - EAJS Congress Branching Out: Diversity of Jewish Studies CY - Frankfurt/Main, Germany DA - 16.07.2023 KW - Ink analyses KW - Manuscript studies KW - Torah Scrolls KW - X-Ray fluorescence KW - Middle Ages PY - 2023 AN - OPUS4-58881 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael A1 - Kannengießer, Thomas T1 - Fügetechnik in Wasserstofftechnologien - Forschungsbedarf für die Branche (Kurzversion) N2 - Die Studie gibt einen kurzen Überblick über die jetzige Bedeutung der Fügetechnik in Wasserstofftechnologien und über zukünftige Forschungsbedarfe für die Branche in den einzelnen Technologiefeldern Wasserstofferzeugung, -speicherung, -transport und -nutzung. Fügetechnologien haben dabei wesentliche Bedeutung für die erfolgreiche Umsetzung von technischen Komponenten der Wasserstofftechnologien. Die Schwerpunkte bzw. Forschungsbedarfe ergeben sich bspw. durch die Erstellung neuer Infrastruktur für Wasserstoffspeicherung und -transport sowie durch Umnutzung der bestehenden Erdgasinfrastruktur. Bei der Wasserstofferzeugung und -anwendung wird z.B. die Entwicklung effiziente Massenproduktionsmethoden von Elektrolyseuren und Brennstoffzellen einen wichtigen Meilenstein bilden und laserbasierte Fügetechnologien sind hier zum Teil schon etabliert. Die additive Fertigung nimmt dabei eine Querschnittsposition ein und besitzt hohes Anwendungspotential für die Zukunft z.B. für die Fertigung von Komponenten in Gasturbinen. Aus den technischen Fragestellungen und Forschungsbedarfen ergeben sich zudem Herausforderungen für die notwendige Neu- und Weiterentwicklung von technischen Regelwerken und Normen und den Eingang in die Aus- und Weiterbildung von fügetechnischem Fachpersonal. T2 - DVS Congress 2021 CY - Online meeting DA - 14.09.2021 KW - Wasserstoff KW - Fügetechnik KW - Forschung KW - Werkstoff KW - Bedarf PY - 2021 SN - 978-3-96144-146-4 VL - 371 SP - 612 EP - 624 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-53370 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael A1 - Czeskleba, Denis A1 - Kannengießer, Thomas T1 - Kurzbericht zum Projekt „Entwicklung von Wärmenachbehandlungskonzepten zur Vermeidung von Spannungsrelaxationsrissen an Bauteilen aus hochwarmfesten Stählen“ (DVS-Nr. 01.2261 / IGF-Nr. 20171 N) N2 - Komponenten aus dickwandigen, hochwarmfesten CrMoV-Stählen erfordern eine anspruchsvolle UP-Schweißverarbeitung. Dabei muss die notwendige Wärmenachbehandlung der Schweißnaht (PWHT) sicher beherrscht werden. Hier kann u.U. Bauteilversagen infolge von Spannungsrelaxationsrissbildung (SRR) auftreten. Bislang erfolgt die Beurteilung der SRR-Neigung primär über Ersatzgrößen, wie temperaturbedingte Änderung der Härte und Duktilität. Die Wirkung der konstruktiven Schrumpfbehinderung einer Schweißnaht auf die SRR ist bislang völlig unbekannt. Hier setzt das Forschungsprojekt an, hinsichtlich der Gewinnung und Optimierung der Parameter für die PWHT unter realitätsnahen Bauteilsteif igkeiten (def inierte Einspannbedingung) mit dem Ziel der SRR-Vermeidung. Am Beispiel des niedriglegierten, hochwarmfesten Stahls 13CrMoV9-10 wurden UP- Schweißungen unter industriepraktischen Bedingungen freischrumpfend bzw. unter definierter Schrumpfbehinderung durchgeführt. Diese wurden mit unterschiedlichen PWHT-Szenarien (Variation der Auf heizrate und Endtemperatur) beaufschlagt. Die Ergebnisse des Projektes DVS 01.2261 / IGF 20171 N werden in diesem Beitrag vorgestellt, wie Aussagen zur SRR-Suszeptibilität in Abhängigkeit von Mikrostruktur und vorliegender mehrachsiger mechanischer Beanspruchung der Schweißnaht vor/während des PWHT. Für einen kritischen Zustand sind hohe Kräfte / Spannungen notwendig, die in freischrumpfenden Schweißversuchen u.U. nicht abbildbar sind. Die Berücksichtigung des mikrostrukturspezifischen Ausscheidungsverhaltens (in Schweißgut und Wärmeeinflusszone) unter realitätsnahen Einspannbedingungen ist für die Bewertung einer SRR-Suszeptibilität notwendig. Instrumentierte Schweißversuche unter definierter Schrumpfbehinderung ermöglichen hier das Monitoring der entstehenden Reaktionskräfte, -momente bzw. -spannungen. Ausgehend von diesem Referenzzustand erfolgte die Applikation der PWHT-Szenarien bzw. deren praktische Überprüfung. Zusätzlich wurde eine Ersatzprüfmethodik entwickelt, die die Betrachtung der mikrostrukturspezifischen SRR-Suszeptibilität unter Beibehaltung der äußeren Schrumpfbehinderung der Schweißnaht während des PWHT ermöglicht. Hierdurch wird die Bauteilübertragbarkeit ermöglicht und eine Transfergröße geschaffen, welche die Bauteilbewertung hinsichtlich der SRR-Neigung umfasst. T2 - DVS Congress 2022 CY - Koblenz, Germany DA - 19.09.2022 KW - UP-Schweißen KW - Spannungsrelaxationsriss KW - Forschungsprojekt KW - Dickblech KW - Wärmebehandlung PY - 2022 SN - 978-3-96144-190-7 SP - 76 EP - 82 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-55944 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quackatz, Lukas T1 - Rapid solidification during welding of duplex stainless steels – in situ measurement of the chemical Concentration by Laser-Induced Breakdown Spectroscopy (LIBS) N2 - Duplex stainless steels (DSS) are frequently used, especially in applications requiring high strength combined with high corrosion resistance in aggressive media. Examples include power plant components and maritime structures. During welding of these steels, local variations in chemical composition can occur. This results in ferritization of the material and negatively affects the mechanical properties of the components. In this work, tungsten inert gas (TIG) welding experiments were performed with DSS. Chemical composition analysis was realized in situ by using Laser Induced Breakdown Spectroscopy (LIBS). The aim of the work is to quantitatively measure the chemical composition in the weld seam of various DSS and to identify possible influences of welding parameters on the microstructure of the material. The chemical concentrations of the main alloying elements Cr, Ni, Mn on the surface of the sample during the welding process and the cooling process were measured. Mn and Ni are austenite stabilizers and their content increases during welding by using certain high alloyed filler material. Spectra were recorded every 1.3 s at a spacing of approximately 2 mm. During the cooling process the location of the measurement was not changed. The LIBS method is proofed to be suitable for the quantitative representation of the chemical compositions during the welding process. T2 - 6th International Conference on Advances in Solidification Processes CY - Le Bischenberg, France DA - 20.06.2022 KW - LIBS KW - In situ measurement KW - Duplex stainless steel KW - TIG welding PY - 2022 AN - OPUS4-55116 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quackatz, Lukas T1 - First measurements of chemical composition changes during cooling of duplex stainless steel during TIG welding using laser-induced breakdown spectroscopy (LIBS) N2 - Duplex stainless steels (DSS) are frequently used, especially in applications requiring high strength combined with high corrosion resistance in aggressive media. Examples include power plant components and maritime structures. During welding of these steels, local variations in chemical composition can occur. This results in ferritization of the material and negatively affects the mechanical properties of the components. In this work, tungsten inert gas (TIG) welding experiments were performed with DSS. Chemical composition analysis was realized in situ by using Laser Induced Breakdown Spectroscopy (LIBS). The aim of the work is to quantitatively measure the chemical composition in the weld seam of various DSS and to identify possible influences of welding parameters on the microstructure of the material. The chemical concentrations of the main alloying elements Cr, Ni, Mn on the surface of the sample during the welding process and the cooling process were measured. Mn and Ni are austenite stabilizers and their content increases during welding by using certain high alloyed filler material. Spectra were recorded every 1.3 s at a spacing of approximately 2 mm. During the cooling process the location of the measurement was not changed. The LIBS method is proofed to be suitable for the quantitative representation of the chemical compositions during the welding process. T2 - MSE 2022 CY - Darmstadt, Germany DA - 27.09.2022 KW - LIBS KW - In situ measurement KW - Duplex stainless steel KW - TIG welding PY - 2022 AN - OPUS4-55922 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quackatz, Lukas A1 - Griesche, Axel A1 - Kannengießer, Thomas A1 - Treutler, K. A1 - Gehling, T. A1 - Eissel, A. A1 - Wesling, V. T1 - In situ Messung der chemischen Konzentration in der Schmelze während des WIG-Schweißens von Duplexstählen N2 - Duplexstähle besitzen ein zweiphasiges Gefüge und werden aufgrund ihrer verbesserten Schweißeignung gegenüber den Vollausteniten häufig im Anlagen- bzw. Apparatebau eingesetzt. Aufgrund der hohen Abkühlgeschwindigkeit und dem Abbrand von Legierungselementen kommt es zu einer Ferritisierung des Schweißguts und damit zu einer Degradation der mechanischen Eigenschaften. Zur Vorhersage des Phasenverhältnisses im Schweißgut wird das WRC1992-Diagramm genutzt. Dieses Diagramm zeigt einige Ungenauigkeiten und benötigt zur genaueren Vorhersage der Phasenverhältnisse eine Überarbeitung. Um den Einfluss einzelner Elemente auf das Schweißnahtmikrogefüge besser zu verstehen, wurden drahtförmige Schweißzusatzwerkstoffe mit dem Ferrit-Bildner Nb und dem Austenit-Bildner Cu beschichtet und für Schweißungen verwendet. Die Messmethode der Laser-induzierten Plasmaspektroskopie (LIBS) bietet hier eine gute Möglichkeit der in situ Überwachung der chemischen Konzentrationen, während des WIG-Schweißens von Duplexstählen. Die LIBS-Messergebnisse, konnten mit der Ferritnummer und der Schweißnahtmikrostruktur korreliert werden. T2 - Symposium Materialtechnik der TU Clausthal CY - Clausthal-Zellerfeld, Germany DA - 23.02.2023 KW - LIBS KW - In situ measurement KW - WRC 1992 diagram KW - Dduplex stainless steel KW - TIG welding PY - 2023 VL - 12 SP - 612 EP - 627 PB - Shaker CY - Aachen AN - OPUS4-57991 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quackatz, Lukas T1 - Analyse der chemischen Konzentrationen während des WIG-Schweißens von Duplexstählen mittels Laser induzierter Plasmaspektroskopie (LIPS) N2 - Die Kombination aus hoher Korrosionsbeständigkeit und guten mechanischen Eigenschaften von Duplexstählen (DSS) ist auf ihre chemische Zusammensetzung und das ausgewogene Phasenverhältnis von Ferrit (α) und Austenit (γ) zurückzuführen. Viele industrielle Anwendungen erfordern eine stoffschlüssige Verbindung von DSS. Das Wolfram-Inertgas-Schweißen (WIG) ist relativ einfach zu handhaben, benötigt nur wenig Platz und ermöglicht ein automatisiertes Schweißen, mit sehr hoher Reproduzierbarkeit und ist daher hervorragend zum Schweißen von DSS. Während der Erstarrung dieser Dualphasenstähle kann es zu kritischen Phasenverhältnissen von α und γ kommen, was zu Erstarrungsrissen, Korrosionsanfälligkeit, geringerer Duktilität und kritischen Festigkeitswerten führt. Um die gewünschten Werkstoffeigenschaften zu erhalten, muss daher die α/γ-Verteilung zuverlässig vorhergesagt werden. Dies geschieht in der Regel mit Hilfe des WRC1992-Diagramms. Die Vorhersagegenauigkeit des Ferritgehalts in diesem Diagramm ist jedoch meist nicht genau genug und muss daher optimiert werden. Daher ist es notwendig, selbst kleinste Veränderungen in der chemischen Zusammensetzung des Schweißguts idealerweise während des Schweißens zu überwachen. Dies wird in diesen Experimenten mit Hilfe der laser-induzierten Plasmaspektroskopie (LIBS) durchgeführt. Ein großer Vorteil dieser Technik ist die hochgenaue zeit- und ortsaufgelöste Messung der chemischen Zusammensetzung während des Schweißens. In vorherigen Arbeiten wurde bereits die chemische Zusammensetzung im Schweißgut und der WEZ quantifiziert. In der präsentierten Untersuchung wird der Einfluss einzelner Elemente, wie Nb und Cu, auf das resultierende Schweißmikrogefüge untersucht. T2 - BMDK der Universität Magdeburg CY - Magdeburg, Germany DA - 05.07.2023 KW - LIBS KW - In situ measurement KW - WRC 1992 diagram KW - TIG welding KW - Duplex stainless steels PY - 2023 AN - OPUS4-57873 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Increasing the Significance of Varestraint Tests through Improved Crack Evaluation N2 - The contribution describes a newly developed software tool for crack identification and selection in Modified Varestraint Transvarestraint (MVT) testing. From the digital crack information, in addition to the classical results, such as Total Crack Length (TCL) and Maximum Crack Length (MCL), advanced evaluations can be applied, taking into account the loading and welding parameters. A numerical parameter study is conducted to demonstrate how the isolated variation of individual welding and loading parameters, affects the crack lengths that can potentially be expected based on the machine specifics. An alternative crack criterion is presented that evaluates the crack formation in relation to the machine behavior. Some examples demonstrate the possibilities and limitations of the approach. The criterion can be used to compare and transfer the results of different varestraint test variants. T2 - IIW Annual Assembly, Comission II-C CY - Singapore DA - 17.07.2023 KW - Solidification cracking KW - Varestraint-Test PY - 2023 AN - OPUS4-57984 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reinsch, Stefan T1 - Oriented Surface Crystallization in Glasses N2 - Up to now, oriented surface crystallization phenomena are discussed controversially, and related studies are restricted to few glasses. For silicate glasses we found a good correlation between the calculated surface energy of crystal faces and oriented surface nucleation. Surface energies were estimated assuming that crystal surfaces resemble minimum energy crack paths along the given crystal plane. This concept was successfully applied at the Institute of Physics of Rennes in calculating fracture surface energies of glasses. Several oriented nucleation phenomena can be herby explained assuming that high energy crystal surfaces tend to be wetted by the melt. This would minimize the total interfacial energy of the nucleus. Furthermore, we will discuss the evolution of the microstructure and its effect on the preferred crystal orientation. T2 - ACerS GOMD 2024- Glass & Optical Materials Division Meeting CY - Las Vegas, NV, USA DA - 19.05.2024 KW - Surface nucleation KW - Oriented surface crystallization KW - Surface energy PY - 2024 AN - OPUS4-60238 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Portella, P. T1 - The contribution of the Platform MaterialDigital (PMD) in building up a Materials Data Space - Application to glass design and manufacturing N2 - Suitable material solutions are of key importance in designing and producing components for engineering systems – either for functional or structural applications. Materials data are generated, transferred, and introduced at each step along the complete life cycle of a component. A reliable materials data space is therefore crucial in the digital transformation of an industrial branch. A great challenge in establishing a materials data space lies in the complexity and diversity of materials science and engineering. It must be able to handle data from different knowledge areas over several magnitudes of length scale. The Platform MaterialDigital (PMD) is expected to network a large number of repositories of materials data, allowing the direct contact of different stakeholders as materials producers, testing labs, designers and end users. Following the FAIR principles, it will promote the semantic interoperability across the frontiers of materials classes. In the frame of a large joint initiative, PMD works intensively together with currently near 20 research consortia in promoting this exchange (www.material-digital.de). In this presentation we will describe the status of our Platform MaterialDigital. We will also present in more detail the activities of GlasDigital, one of the joint projects mentioned above dealing with the digitalization of glass design and manufacturing. (https://www.bam.de/Content/EN/Projects/GlasDigital/glasdigital.html) T2 - OntoCommons Workshop CY - Berlin, Germany DA - 04.04.2023 KW - Ontology KW - Materials Data Space KW - PMD KW - Glass PY - 2023 AN - OPUS4-60371 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reinsch, Stefan T1 - A new robot-assisted compositional screening method N2 - The system Na2O.B2O3-SiO2 (NBS) is the basis of many industrial glass applications and therefore one of the most studied systems at all. Glass formation is possible over a wide compositional range, but the system also contains ranges of pronounced phase separation and crystallization tendency. Despite its importance, experimental data are limited to few compositional areas. The general understanding and modelling of glass formation, phase separation, and crystallization in this system would therefore be easier if small step melt series could be studied. The efficient melting of such glass series is now possible with the new robotic glass melting system at the Federal Institute for Materials Research and Testing (BAM, Division Glasses). Using three exemplary joins within this NBS system, the small step changes of glass transition temperature (Tg), crystallization behavior as well as glass density (Roh) was studied. Additionally, experimental Tg and Roh data were compared with their modeled counterparts using SciGlass and a newly developed DFT model, respectively. T2 - Annual meeting of the French Union for Science and Glass Technology (USTV) and the 96th Annual Meeting of the German Society of Glass Technology - USTV-DGG joint meeting. CY - Orléans, France DA - 22.05.2023 KW - Robot-assisted galss melting KW - Sodiumborosilicate glasses KW - Density KW - Glass transformation temperature KW - Property simulation PY - 2023 AN - OPUS4-58724 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Bedingungen für den schadensfreien Einsatz von nichtrostenden Stählen N2 - Der Vortrag beleuchtet die Passivität von nichtrostenden Stählen und erläutert anhand von praktischen Schadensfällen den korrosionsschutzgerechten Einsatz dieser Werkstoffe T2 - VdEh Seminar "Nichtrostende Stähle - Eigenschaften und Anwendungen" CY - Düsseldorf, Germany DA - 06.06.2023 KW - Korrosion KW - Nichtrostende Stähle KW - Passivität KW - PREN PY - 2023 AN - OPUS4-57618 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Spannungsrisskorrosion an Bauteilen aus nichtrostenden Edelstählen - Bittere Erfahrungen in der Vergangenheit und sichere Verwendung in der Gegenwart N2 - Der Vortrag beschreibt die grundlegenden Voraussetzungen für das Auftreten von Spannungsrisskorrosion an nichtrostenden Stählen und erläutert den Schadensmechanismus bis zum Versagen des Werkstoffs. Abgeleitet von den notwendigen Voraussetzungen für das Auftreten von SpRK werden werkstoff, medien und belastungsabhängige Einflussfaktoren erläutert, die die Beständigkeit der Werkstoffe gegenüber dieser Schädigungsart positiv wie auch negativ verändern. Weiterhin werden historische und aktuelle Schadensfälle präsentiert und Ursachen, Folgen und mögliche Fehlervermeidung disktutiert. Abschließend werden Prüfverfahren zum Nachweis der Empfindlichkeit von nichtrostenden Stählen gegenüber SpRK näher beschrieben. T2 - fkss Infotag 01/2024 CY - Esslingen, Germany DA - 11.01.2024 KW - Korrosion KW - Spannungsrisskorrosion KW - Nichtrostender Stahl KW - Korrosionsprüfung KW - Schwimmhallen PY - 2024 AN - OPUS4-59355 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Arendt, F. A1 - de Camargo, Andrea Simone Stucchi A1 - Chen, Y.-F. A1 - Gogula, S. A1 - Kilo, M. A1 - Waurischk, Tina T1 - GlasDigital N2 - Der aktuelle Stand des MateriaDigital Projektes GlasDigital wird vorgestellt. Hierbei wird allgemein die Problem- und Zielstellung präsentiert, als auch auf 2 separaten Postern die Ergebnisse. Diese beinhalten zum Einen die smarte Gestaltung der robotergestützten Glasschmelzanlage der BAM inkl. Analytik und zum Anderen die Digitalisierungsbestrebungen im Bereich Glas, d.h. ML-gestützte C-S-P-Simulation, Ontologie für den Werkstoff Glas, Digitaler Zwilling des Gießprozesses. T2 - PMD Vollversammlung 2023 CY - Karlsruhe, Germany DA - 21.09.2023 KW - GlasDigital KW - Ontologie KW - Bildanalyse KW - Simulation KW - Roboter KW - Digitalisierung PY - 2023 AN - OPUS4-58734 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kilo, M. T1 - New Approaches for the Preparation and Characterisation of New Glasses N2 - The new robot-assisted glass melting device at BAM is presented by the manufacturing team within the joint project GlasDigital together with an automatic thermo-optical measurement technique. T2 - UST-DGG joint meeting CY - Orléans, France DA - 23.05.2023 KW - Glass melting KW - Thermo-optical measurement PY - 2023 AN - OPUS4-58733 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lu, Xin T1 - Humidity response analysis of optical fibers with hygroscopic coatings based on Lamé’s equations N2 - Optical fibers with hygroscopic coatings are widely used for humidity sensing, where the coating expands upon absorbing water, inducing strain in the fiber. This strain is then used to determine humidity. However, previous studies have oversimplified the strain generation process. A comprehensive three-dimensional model of the mechanical interaction between the coating and the fiber is built based on Lamé’s equations. An analytical expression for the induced strain is derived. The proposed model predicts larger humidity-induced strain compared to the reported ones, given the same Young’s modulus or coefficient of humidity expansion for the coating. Interestingly, the effect of coating thickness on strain response are quite similar for both methods. Experimental validation using fibers with a polyimide coating shows strong agreement with the theoretical predictions. T2 - 29th International Conference on Optical Fiber Sensors CY - Porto, Portugal DA - 26.05.2025 KW - Distributed fiber sensing KW - Humidity sensors KW - Lamé’s equations KW - Reflectometry KW - Optical fiber sensors KW - Rayleigh scattering KW - Structural health monitoring PY - 2025 AN - OPUS4-63261 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Seifert, Lando A1 - Müller, Thoralf A1 - Ebell, Gino ED - Pillai, Radhakrishna G. T1 - Development of a new test method for assessing the susceptibility of prestressing steels to hydrogen-induced stress corrosion cracking N2 - For prestressing steel’s factory production control, approvals, and continuous surveillance in Germany, a susceptibility test against hydrogen-induced stress corrosion cracking is performed. The measured time to fracture results (in hours) must be reproducible and reliable in the test. ISO 15630-3 gives currently unpersuasive and diverging results using a free corrosion approach for hydrogen charging. A newly developed test method uses cathodic polarization for defined hydrogen charging instead of an uncontrolled and variable electron supply by metal dissolution during free corrosion. With this new test method, a reliable differentiation is possible between highly susceptible-known “old-type” quenched and tempered prestressing steel, i.e., Neptun, Hennigsdorfer, Sigma, and currently approved cold-drawn wires St 1470/1670 (CDS-1670) and St 1570/1770 (CDS-1770). The reproducibility of the new test method was evaluated in a round-robin test with eight attended testing institutes on a St 1470/1670 (CDS-1670) batch. T2 - Conference CONSEC24 CY - Chennai, India DA - 25.09.2024 KW - Hydrogen charging KW - ISO 15630-3 KW - Prestressing steels KW - Round-robin KW - Stress corrosion cracking PY - 2024 UR - https://consec24.com/# SP - 1 EP - 8 PB - Indian Institute of Technology (IIT) Madras, Centre of Excellence on Technologies for Low Carbon & Lean Construction CY - Chennai, India AN - OPUS4-61163 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reinsch, Stefan T1 - Oriented Surface Crystallization in Glasses N2 - Up to now, oriented surface crystallization phenomena are discussed controversially, and related studies are restricted to few glasses. For silicate glasses we found a good correlation between the calculated surface energy of crystal faces and oriented surface nucleation. Surface energies were estimated assuming that crystal surfaces resemble minimum energy crack paths along the given crystal plane. This concept was successfully applied at the Institute of Physics of Rennes in calculating fracture surface energies of glasses. Several oriented nucleation phenomena can be herby explained assuming that high energy crystal surfaces tend to be wetted by the melt. This would minimize the total interfacial energy of the nucleus. Furthermore, we will discuss the evolution of the microstructure and its effect on the preferred crystal orientation. T2 - 13th International Symposium on Crystallization in Glasses and Liquids CY - Orléans, France DA - 24.09.2024 KW - Surface crystallization KW - Surface energy KW - Crystal orientation KW - Silicate glass PY - 2024 AN - OPUS4-62219 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Ralf T1 - GlassDigital: Digital Infrastructure for Data-Driven High-Throughput Glass Development N2 - Gläser zeichnen sich durch eine breite und kontinuierlich abstimmbare chemische Zusammensetzung sowie einzigartige Formgebungstechniken aus, was sie oft zur Schlüsselkomponente moderner Hochtechnologien macht. Die Glasentwicklung ist jedoch oft noch zu kosten-, zeit- und energieintensiv. Der Einsatz von robotergestützten Schmelzsystemen, eingebettet in eine Ontologie-basierte digitale Umgebung, soll diese Probleme in Zukunft überwinden. Im Rahmen der BMBF Forschungsinitiative MaterialDigital unternimmt das Verbundprojekt GlasDigital „Datengetriebener Workflow für die beschleunigte Entwicklung von Glas“ erste Schritte in diese Richtung. Das Projektkonsortium, an dem das Fraunhofer ISC in Würzburg, die Friedrich-Schiller-Universität Jena (OSIM), die Technische Universität Clausthal (INW) und die Bundesanstalt für Materialforschung und -prüfung (BAM, Fachgruppe Glas) beteiligt sind, will alle wesentlichen Basiskomponenten für eine beschleunigte datengetriebene Glasentwicklung zusammenführen. Zu diesem Zweck wird ein robotergestütztes Hochdurchsatz-Glasschmelzsystem mit neuartigen Inline-Sensoren zur Prozessüberwachung, auf maschinellem Lernen (ML) basierenden adaptiven Algorithmen zur Prozessüberwachung und -optimierung, neuartigen Werkzeugen für die Hochdurchsatz-Glasanalyse sowie ML-basierten Algorithmen zum Glasdesign, Data Mining sowie Eigenschafts- und Prozessmodellierung ausgestattet. Der Vortrag gibt einen Überblick darüber, wie all diese Komponenten miteinander verzahnt sind, und veranschaulicht ihre Nutzbarkeit anhand einiger Beispiele. T2 - HVG-Fortbildungskurs CY - Offenbach, Germany DA - 27.11.2023 KW - Glas KW - Ontology KW - Workflow KW - Simulation KW - Robotic melting PY - 2023 AN - OPUS4-60386 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waurischk, Tina T1 - GlasDigital - Datengetriebener Workflow für die beschleunigte Glasentwicklung N2 - Im Projekt GlasDigital sollen digitale Werkzeuge für die Hochdurchsatzentwicklung neuartiger Glaswerkstoffe erarbeitet werden. Dies soll durch die Kombination robotischer Syntheseverfahren mit selbstlernenden Maschinen und ihre Einbindung in eine Ontologie-basierte digitale Infrastruktur realisiert werden. T2 - 4. Fachsymposium der Fachgruppe Glasapparatebauer CY - Mitterteich, Germany DA - 13.06.2024 KW - Glas KW - Ontology KW - Data Space KW - Simulation KW - Workflow KW - Robotische Schmelzanlage PY - 2024 AN - OPUS4-60388 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waurischk, Tina T1 - Digital infrastructure for accelerated glass development N2 - Glasses stand out by their wide and continuously tunable chemical composition and large variety of unique shaping techniques making them a key component of modern high technologies. Glass development, however, is still often too cost-, time- and energy-intensive. The use of robotic melting systems embedded in an ontology-based digital environment is intended to overcome these problems in future. For this purpose, a robotic high throughput glass melting system is equipped with novel inline sensors for process monitoring, machine learning (ML)-based, adaptive algorithms for process monitoring and optimization, novel tools for high throughput glass analysis and ML-based algorithms for glass design. This includes software tools for data mining as well as property and process modelling. The presentation provides an overview of how all these tools merge into a digital infrastructure and illustrates their usability using examples. All infrastructural parts were developed by a consortium consisting of the Fraunhofer ISC in Würzburg, the Friedrich-Schiller-University Jena (OSIM), the Clausthal University of Technology (INW) and the Federal Institute for Materials Research and Testing (BAM, Division Glasses) as part of a joint project of the German research initiative MaterialDigital. T2 - 97. Glass-Technology Conference CY - Aachen, Germany DA - 27.05.2024 KW - Glass KW - Robotic melting KW - Ontologie KW - Simulation KW - Workflow KW - Data Space KW - Digital Twin PY - 2024 AN - OPUS4-60387 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Ralf T1 - GlasDigital: Data-driven workflow for accelerated glass development N2 - Glasses stand out by their wide and continuously tunable chemical composition and large variety of unique shaping techniques making them a key component of modern high technologies. Glass development, however, is still often too cost-, time- and energy-intensive. The use of robotic melting systems embedded in an ontology-based digital environment is intended to overcome these problems in future. As part of the German research initiative MaterialDigital, the joint project GlasDigital takes first steps in this direction. The project consortium involves the Fraunhofer ISC in Würzburg, the Friedrich Schiller University Jena (OSIM), the Clausthal University of Technology (INW), and the Federal Institute for Materials Research and Testing (BAM, Division Glasses) and aims to combine all main basic components required for accelerated data driven glass development. For this purpose, a robotic high throughput glass melting system is equipped with novel inline sensors for process monitoring, machine learning (ML)-based, adaptive algorithms for process monitoring and optimization, novel tools for high throughput glass analysis and ML-based algorithms for glass design, including software tools for data mining as well as property and process modelling. The talk gives an overview how all these tools are interconnected and illustrates their usability with some examples. T2 - USTV-DGG joint meeting CY - Orleans, France DA - 22.05.2023 KW - Glass KW - Ontology KW - Data Space KW - Workflow KW - Robotic melting PY - 2023 AN - OPUS4-60372 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Seifert, Lando T1 - New Stress Corrosion Cracking Test Method for Prestressing Steel Wires N2 - This presentation at CONSEC24 gives an overview of the new stress corrosion cracking test for prestressing steel wires using cathodic polarisation. Design of Experiments (DOE) studies on prestressing levels and cathodic current density on time to fracture will be presented, testing different prestressing steels. Finally, an experimental solution for testing strands is proposed. T2 - 10th International Conference on CONcrete under SEvere Conditions – Environment and Loading 2024 (CONSEC24) CY - Chennai, India DA - 25.09.2024 KW - Prestressing Steels KW - ISO 15630-3 KW - Hydrogen-induced Stress Corrosion Cracking KW - Brittle Fracture KW - Hydrogen Charging PY - 2024 AN - OPUS4-61166 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas A1 - Lehmann, Jens T1 - Einfluss der Oberflächennachbearbeitung auf die Korrosionsbeständigkeit von Schweißnähten N2 - Bedingung für den schadensfreien Einsatz nichtrostender Stähle ist die vollständige Ausbildung der Passivschicht. Voraussetzung dafür sind glatte, blanke, saubere Oberfläche, eine gleichmäßige Elementverteilung, wenig Ausscheidungen und Verunreinigungen. Eine mögliche Beeinflussung der Gefügeausbildung durch Warmumformung und durch die schweißtechnische Verarbeitung sind zu beachten. Anlauffarben müssen durch geeignete geeignete chemische bzw. mechanische Nachbehandlung entfernt werden. Eine ausreichende Nachbehandlung kann durch elektrochemische Prüfverfahren ebenso sichergestellt werden wie mittels der KorroPad-Prüfmethode. Letzte ist einfach und schnell in der Anwendung und ermöglicht es dem Verarbeiter, die Geeignetheit einer Nachbehandlung zu überprüfen. T2 - ISER Kursleiterfortbildung HWK Dresden CY - Dresden, Germany DA - 23.09.2024 KW - Korrosionsschutz KW - KorroPad KW - Nichtrostender Stahl KW - Prüfmethoden KW - Schweißnaht PY - 2024 AN - OPUS4-61382 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Bedingungen für den schadensfreien Einsatz von nichtrostenden Stählen N2 - Unter Passivität versteht man den Korrosionsschutz durch dünne, festhaftende Schichten aus Korrosionsprodukten. Für den schadensfreien Einsatz nichtrostender Stähle ergeben sich daraus zwei grundsätzliche Anforderungen. Erstens muss sich die Passivschicht vollständig ausbilden können. Dabei sind die Oberflächenausführung, die mechanische Bearbeitung, die Elementverteilung, Ausscheidungen, die Wärmeeinbringung z.B. bei der schweißtechnischen Verarbeitung, Anlauffarben, sowie die chemische Nachbehandlung bzw. Konditionierung der Oberflächen von großer Bedeutung. Zweitens muss die Repassivierung von Defektstellen unter den Einsatzbedingungen möglich sein. Für das Repassivierungsvermögen sind die Legierungszusammensetzung, mögliche kritische Betriebszustände, prozessbedingte Besonderheiten, wie etwa Stagnationsbedingungen und Reinigungsprozesse von Bedeutung. T2 - Nichtrostende Stähle - Eigenschaften und Anwendungen CY - Dusseldorf, Germany DA - 11.06.2024 KW - Korrosion KW - Passivität KW - Dauerhaftigkeit KW - Schadensursachen PY - 2024 AN - OPUS4-60298 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Blaeß, Carsten T1 - Undesired Foaming of Silicate Glass Powders N2 - The manufacture of sintered glasses and glass-ceramics, glass matrix composites, and glass-bounded ceramics or pastes is often affected by un-expected gas bubble formation also named foaming. Against this background, in this presentation the main aspects and possible reasons of foaming are shown for completely different glass powders: a barium silicate glass powders used as SOFC sealants, and bioactive glass powders using different powder milling procedures. Sintering and foaming were measured by means of heating microscopy backed up by XRD, differential thermal analysis (DTA), vacuum hot extraction (VHE), optical and electron microscopy, and infrared spectroscopy, and time-of-flight secondary ion mass spectrometry (ToF-SIMS). Different densification was reached followed by significant foaming starting partly immediately, partly at higher temperature. Foaming increased significantly as milling progressed. For moderately milled glass powders, subsequent storage in air could also promote foaming. Although the milling atmosphere significantly affects the foaming of uniaxially pressed powder compacts sintered in air. VHE studies show that foaming is driven by carbon gases and carbonates were detected by Infrared spectroscopy to provide the major foaming source. Carbonates could be detected even after heating to 750 °C, which hints on a thermally very stable species or mechanical trapping or encapsulating of CO2. Otherwise, dark gray compact colors for milling in isopropanol indicate the presence of residual carbon as well. Its significant contribution to foaming, however, could not be proved and might be limited by the diffusivity of oxygen needed for carbon oxidation to carbon gas. T2 - Seminário de Laboratório de Materiais Vítreos (LaMaV) de Departamento de Engenharia de Materiais (DEMa), Universidade Federal São Carlos UFSCar) CY - Saint Charles, Brazil DA - 06.06.2024 KW - Bioactive KW - Foaming KW - Glass KW - Crystallization KW - Viscose sintering PY - 2024 AN - OPUS4-60245 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Diegeler, A. T1 - Digital material data based glass screening for the systematic development of new glasses N2 - Current German developments for accelerated glass development is presented to an international audience at GOMD 2023. The focus is on a screening device which is embedded in a digital infrastructure. T2 - GOMD CY - New Orleans, LA, USA DA - 04.06.2023 KW - Glass KW - Robotic melting PY - 2023 AN - OPUS4-60376 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kilo, M. T1 - New Approaches for the Preparation and Characterisation of New Glasses N2 - The new robot-assisted glass melting device at BAM is presented by the manufacturing team within the joint project GlasDigital together with an automatic thermo-optical measurement technique. T2 - USTV-DGG joint meeting CY - Orleans, France DA - 22.05.2023 KW - Glass KW - Robotic melting PY - 2023 AN - OPUS4-60374 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waurischk, Tina T1 - GlasDigital N2 - Der aktuelle Stand (Sep 2023) des Projekts GlasDigital wird präsentiert. Der Fokus liegt hierbei auf einer knappen Übersicht, aus der die nachhaltigen Beiträge für die Innovationsplattform MaterialDigital hervorgehen. T2 - PMD Vollversammlung CY - Karlsruhe, Germany DA - 21.09.2023 KW - Glas KW - Robotische Schmelzanlage KW - Ontologie KW - Simulation PY - 2023 AN - OPUS4-60377 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Qualitätsüberwachung durch das KorroPad®-Verfahren N2 - Am Beispiel des KorroPad®-Verfahrens wird ein Ergebnis des H2Mare Teilprojektes "TransferWind" vorgestellt. Im Rahmen des Vorhabens konnte für das Verfahren die DIN 50024:2025-07 erstellt und verabschiedet werden. Das Prüfverfahren ermöglicht es, die Barrierefunktion der Passivschicht auf nichtrostenden Stählen einfach und schnell, direkt durch die Verarbeiter zu prüfen und somit die werkstoffgerechte Verarbeitung sicherzustellen. Das Verfahren liefert ein optisches Prüfergebnis, ist zerstörungsfrei und ermöglicht eine direkte Intervention durch den Verarbeiter bei einer unvollständigen Ausbildung der Passivschicht. Damit kann es helfen spätere Korrosionserscheinungen an Bauteilen und Komponenten aus nichtrostenden Stählen zu vermeiden. Erforderliche Nacharbeiten wären insbesondere bei Offshore -Prozessanlagen mit erheblichen Kosten verbunden. T2 - Verbundtreffen PtX-Wind / Transferwind CY - Bremerhaven, Germany DA - 09.07.2025 KW - Nichtrostender Stahl KW - Passivität KW - KorroPad KW - Normung PY - 2025 AN - OPUS4-63745 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eggert, Lara T1 - Korrosivitätsbestimmungen an Offshoreanlagen N2 - Im Rahmen des Teilprojektes PtX-Wind wurden verschiedene küstennahe sowie offshore Standorte beprobt, um die tatsächliche Korrosivität der Atmosphären zu bestimmen. Mit Offshore Auslagerungsversuchen auf einer Technikplattform (freibewitterter und überdachter Bereich) und an Windenergieanlagen (Außen- und Innenbereich), sollten Daten zur Korrosivität ermittelt werden. Diese stellen eine Grundlage für die dauerhafte und gleichzeitige wirtschaftliche Auslegung des Korrosionsschutzes für Offshore-Prozessanlagen dar. Für Offshore-Windkraftanlagen wird auf Grundlage der abgeschätzten Atmosphäre nach DIN ISO 9223 immer einer Korrosivitätskategorie C5/CX angenommen, was einen entsprechenden Aufwand für den Korrosionsschutz nach sich zieht. Bei den vorliegenden Untersuchungen zeigte sich, dass für Stahl ab einer Höhe von ca. 40 m über der Meeresoberfläche nur eine Korrosivitätskategorie von C3 bis C4 ermittelt wurde. Dies ist vergleichbar mit Standorten an küstennahen Bereichen bzw. Inseln, bei denen die Kategorie C3 vorliegt. Im teilklimatisierten Inneren des Turmes liegt die Korrosivitätskategorie nur bei C2. Die Korrosivitätskategorie C2 wurde aber auch für das nicht klimatisierte Air Transition Deck festgestellt. Auf Grundlage dieser Informationen kann die Auslegung des Korrosionsschutzes sowohl für Außenkomponenten als auch für Anlagenkomponenten in klimatisierten Containern abgeleitet werden. Für alle anderen küstennahen Standorten lag die ermittelte Korrosivität für Zink und Aluminium maximal bei C3. Für Kupfer wurden die höchsten Korrosionsraten mit C4 bis C5 ermittelt, was etwa bei der Auslegung des Korrosionsschutzes elektronischer Bauteile im Außenbereich entsprechend Beachtung finden muss. Neben den Korrosivitätsinformationen liefern die Auslagerungsversuche auch Informationen über die Performance typischer Konstruktionsmaterialien im Offshore Bereich, wie etwa nichtrostender Stähle sowie ausgewählter Korrosionsschutzmaßnahmen. Der Beitrag stellt ausgewählte Ergebnisse der Auslagerungskampagnen vor. T2 - H2Mare-Verbundprojekttreffen PtX-Wind & TransferWind CY - Bremerhaven, Germany DA - 09.07.2025 KW - Atmosphärische Korrosion KW - Standardproben KW - Offshore PY - 2025 AN - OPUS4-63767 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eggert, Lara T1 - Möglichkeiten im Meerwasserlabor N2 - Das Meerwasserlabor am Eidersperrwerk wurde vorgestellt. Dabei lag der Fokus auf die elektrochemischen Versuchsmöglichkeiten, Monitoring von Versuchsparametern, atmosphärische Korrosion und der Bewuchs an getauchten Prüfkörpern. T2 - H2Mare-Verbundprojekttreffen PtX-Wind & TransferWind CY - Bremerhaven, Germany DA - 09.07.2025 KW - Meerwasserlabor KW - Maritime Korrosion PY - 2025 AN - OPUS4-63766 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas A1 - Müller, Thoralf A1 - Modersohn, W. A1 - Busch, W.-B. T1 - Innovation und Sicherheit im Bauwesen durch Einsatz von Duplexstahl N2 - Der Einsatz von nichtrostenden Duplexstählen im Bauwesen findet in den letzten Jahren zu-nehmende Verbreitung. Insbesondere die Lean-Duplexstähle sind aufgrund geringerer not-wendiger Legierungszuschläge von Nickel und Molybdän eine kostengünstigere Alternative zu den jahrzehntelang etablierten austenitischen Stahlsorten. Verschiedene Korrosionsuntersu-chungen an der BAM sowie Erfahrungen aus der Anwendung konnten nachweisen, dass Lean-Duplexstähle unter verschiedenen Einsatzbedingungen ein vergleichbar gutes, in man-chen Fällen sogar besseres Korrosionsverhalten aufweisen als austenitische Referenzwerkstoffe der gleichen Korrosionswiderstandsklasse. Im Hinblick auf die technisch-mechanischen Eigenschaften konnten von der Fa. Modersohn initiierte Untersuchungen zeigen, dass unter Beachtung der gefügebedingten Einsatzgrenzen eine gute Verarbeitbarkeit und mechanische Sicherheit bei gleichzeitiger Materialeinsparung gewährleistet werden kann. Die positiven Ver-suchsergebnisse haben wesentlich zur Akzeptanz und einer damit einhergehenden Erweiterung der Einsatzgebiete dieser alternativen Werkstoffe im Bauwesen beigetragen. T2 - GfKorr-Jahrestagung 2016 CY - Frankfurt/Main, Germany DA - 15.11.2016 KW - Duplexstähle KW - Bauwesen KW - Korrosionsbeständigkeit KW - Kerbschlagzähigkeit PY - 2016 SN - 978-3-935406-63-5 VL - 2016 SP - 82 EP - 95 PB - DECHEMA e.V. CY - Frankfurt/Main AN - OPUS4-38663 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Munzke, Dorit T1 - Zustandsüberwachung von Composite-Druckgefäßen mit faseroptischer Sensorik N2 - Funktionsweise, Integration und Messergebnisse von opt. Fasern zur Zustandsüberwachung von Composite-Druckgefäßen. T2 - 3. Workshop Themenfeld Material CY - Berlin, Germany DA - 12.10.2016 KW - Faseroptik KW - Zustandsüberwachung KW - Composite-Druckgefäße PY - 2016 AN - OPUS4-39097 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waurischk, Tina T1 - New device for inert crack growth measurements in ultra-strong glasses N2 - The practical strength of glasses under ambient conditions is substantially lower compared to its intrinsic strength because of sub-critical crack growth (SCCG) from microscopic flaws. While SCCG is related to the humidity of the ambient atmosphere, leading to stress corrosion phenomena, the detailed kinetics are still not fully understood. To get better insight to the contribution of water on the crack-tip, highly water bearing glasses will be investigated by a new device for inert SCCG-measurements using double cantilever beam (DCB) geometry specimens. This device was designed to investigate the stress intensity factor in modus I and crack velocity in vacuum, but different atmospheres can also be introduced. For validation of the new device, first experiments were performed on microscope slides as well as on a soda-lime silicate and a borosilicate crown glass. The results achieved will be presented in comparison to the published results of Wiederhorn. T2 - 91. Glastechnische Tagung CY - Weimar, Germany DA - 29.05.2017 KW - Double cantilever beam KW - DCB KW - Crack intensity factor KW - Crack growth velocity KW - Glass PY - 2017 AN - OPUS4-40680 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Korrosionsschutzgerechte Verarbeitung nichtrostender Stähle N2 - Der Vortrag beschäftigt sich mit der Thematik der korrosionsschutzgerechten Verarbeitung nichtrostender Stähle. Hierbei werden Aussagen zum Thema Werkststoffauswahl,geeignete Konstruktion, geeignete Halbzeuge, die schweißtechnische Verarbeitung, die geeignete Oberflächenausführung und die richtige Prüfung von nichtrostenden Stählen gemacht. T2 - Erfahrungsaustausch Edelstahl CY - Schweinfurt, Germany DA - 11.11.2016 KW - Nichtrostende Stähle KW - Korrosion KW - Oberflächeneeinfluss KW - Werkstoffauswahl KW - KorroPad PY - 2016 AN - OPUS4-38378 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Ralf T1 - Sintering and crystallization of glass powders – effects, challenges and chances N2 - Chemical variability is a main strength of glass. Glass powders are therefore promising candidates for manufacturing a broad diversity of sintered materials like sintered ¬glass-ceramics, glass matrix composites or glass bonded ceramics with tailored mechanical, thermal, electrical and optical properties and complex shape. Its wide and precise adjustability makes this class of materials, even if it may not be obvious at first sight, a key component of advanced technologies. Manufacture and processing of initial glass powders often allow even more flexibility in materials design. At the same time, however, they can cause additional problems. The lecture illustrates possible consequences of glass powder processing upon glass crystallization and sintering as well as chances for targeted utilization. Simple kinetic models describing the effect of particle size distribution, surface crystallization and rigid inclusions on sintering as well effects of different milling and seeding on sinter crystallization are presented. T2 - Institutskolloquium CSIC CY - Madrid, Spain DA - 28.4.2016 KW - Glass KW - Powders KW - Sintering KW - Crystallization KW - SOFC KW - LTCC PY - 2016 AN - OPUS4-38333 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Ralf A1 - Behrens, H. A1 - Deubener, J. T1 - Impact of structure and relaxation on fatigue and micro-mechanical properties of oxide glasses: the role of volatiles and bonding state N2 - As subcritical crack growth (SCCG) can reduce tensile strength of glasses by many orders of magni-tude, the potential for improvement of fatigue behaviour is most intriguing in developing ultra-strong glasses. An essential bottleneck is the basic understanding of the numerous interplaying pressure-, temperature- and water-affected relaxation phenomena at the crack tip and related toughening strat-egies. Therefore, the present project aims to advance the basic understanding of structural relaxa-tion effects and local properties caused by increased water concentration and tensile stresses at the crack tip as they are a key for structural toughening designs to develop SCCG-free glasses and glass surfaces. Our first studies give clear evidence that glass structure and dynamics is strongly modified upon hy-dration of glasses. These changes are highly related to the nature of network formers but are affect-ed as well by the counter ions (network modifier). Results of the 1st project part suggest that struc-tural relaxation below glass transition temperature, i.e. overlapping of short-range (beta) and long-range (alpha) interactions can contribute to SCCG in water-free environments and that structurally dissolved water in the glasses can have decisive impact on this effect. In the 2nd project stage specific glasses compositions will be investigated to gain an improved un-derstanding on the relation of sub-Tg relaxation and inert SCCG as well as to shed light to the relat-ed effects of dissolved water and its speciation. These glasses cover a broader range of different glass topologies and binding partners, whereby the coupling of alpha and beta relaxations is varied systematically by alkali-, alkaline earth ions and water species concentrations. Preparation of hy-drous glasses (up to 8 wt% water) will be performed by high pressure syntheses. Structure will be resolved by NMR, Raman and IR spectroscopy while structural relaxation is accessed in the temper-ature and frequency domain using dynamic mechanical spectroscopy and ultrasonic damping. We will focus on measurements of inert SCCG (region III) conducting experiments in vacuum and dry gas atmospheres using indentation techniques and stressing of glass specimens in DCB geometry. Experimental data on SCCG will be provided to SPP groups, which deals with fatigue in metallic glasses and vice versa we will test theoretical predictions of ab-initio simulations of partner within SPP 1594 in order to quantify the effect of water on the crack tip. In summa topological factors con-trolling the subcritical crack growth with respect to water will be identified from which structural toughening designs for highly fatigue resistant-glasses can be derived. T2 - Kolloquium des DFG-PP 1593 Ultrastrong Glasses CY - Jena, Germany DA - 17.9.2015 KW - Glass KW - Fatigue PY - 2015 AN - OPUS4-38335 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Innovation und Sicherheit im Bauwesen durch Einsatz von Duplexstahl N2 - Mit der Aufnahme der Duplexstähle in alle wichtigen Liefer-/ Verarbeitungs- und Anwendungs-normen, wie z.B. in den EC‘s und den Verbindungsmitteln (DIN EN ISO 3506), werden die Duplexstähle zukünftig auch mengenmäßig einen bedeutenden Platz einnehmen. Eine hohe Sicherheit gegenüber örtlichen Korrosionserscheinungen und die Möglichkeit zur schlanken, kostengünstigen Bauweise werden diese Entwicklung maßgeblich vorantreiben. T2 - Dupplex-Stähle - Nische oder Zukunft? CY - Frankfurt am Main, Germany DA - 15.11.2016 KW - Korrosionsbeständigkeit KW - Konstruktion KW - Kerbschlagzähigkeit PY - 2016 AN - OPUS4-38336 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Ralf T1 - High-temperature laser profilometry N2 - Advanced methods for 3D green density characterization like computed tomography and 3D FE sinter modeling can be utilized for increasing the reliability of sintered components. The experimental in situ observation of sintering, however, is currently restricted to silhouette methods, i.e. heating microscopy. For complex shaped samples, in situ shape screening during shrinkage would allow much better validation of 3D sinter simulation models. Further, by revealing temporary sinter warpage, 3D high-temperature shape screening allows to locate potential defects of complex sintered components. Against this background, BAM developed a testing device for in situ 3D high-temperature shape screening for ceramic and glass-ceramic tapes up to 1000°C [1-3]. Current work is focused on dropping this restriction in sample shape and temperature. The poster illustrates the current state of this work and possible applications of the method e.g. in detecting sinter warpage of metallized glass-ceramic LTCC tapes. T2 - SGT Centenary Conference, & ESG 2016 CY - Sheffield, UK DA - 04. 09. 2016 KW - Laser profilometry KW - 3D High-temperature shape screening KW - Sintering PY - 2016 AN - OPUS4-38320 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Müller, Thoralf T1 - Book review: Electropolishing N2 - The book „Electropolishing“ by M. Buhlert is dealing with the electrolytic brightening, smoothing and deburring of technical materials like steel, copper, brass, aluminum, titanium and magnesium. The book content covers the basics and the main influencing parameters of the electropolishing process and provides detailed and application orientated procedure information for technical relevant materials. After a brief introduction into the topic of electrolytic polishing in the first chapter, the author gives a detailed description of the basic electrochemical reaction mechanisms in the second chapter. The reader will also be informed about the physical and chemical parameters, which control the electrochemical removal process. Additionally, the author reports about the advantages and disadvantages of electropolishing. The third chapter provides a detailed insight into the influencing manufacturing parameters affecting the results of the electropolishing process. Distinct aspects of the manufacturing e.g. workpiece preparation, electrolyte composition, polishing time, electrolyte temperature and alloy compositions will be discussed in detail by the author. In the fourth and fifth chapter, the author gives useful hints and information about the parameter variation and the suitable handling of hull cells for the optimization of the removal process, followed by a particular overview about material specific electrolyte mixtures for common-used technical metals and alloys, like steel, aluminum, brass, magnesium, copper and titanium. The sixth chapter of the book provides many selected manufacturing results and investigations on electropolishing of different metals and alloys, which allows the reader the opportunity to develop a systematic understanding of the topic and to adopt the knowledge on the optimization of his own electropolishing process. Finally, the book concludes with a brief chapter about some remarks with respect to the work safety and environmental efforts. In summary, this book contains a very detailed and clear arranged overview about the electropolishing method for the surface optimization process. For this reason, it is a suitable and useful lecture for people, which want to take an in depth look into the topic in order to start using this method or are interested in optimize their existing electropolishing processes. KW - Electropolishing KW - Manufacturing KW - Steel KW - Copper KW - Brass PY - 2016 DO - https://doi.org/10.1002/maco.201670054 SN - 0947-5117 SN - 0043-2822 SN - 1521-4176 VL - 67 IS - 5 SP - 554 PB - Wiley-VCH-Verlag GmbH & Co KGaA CY - Weinheim AN - OPUS4-39513 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Bedingungen für den schadensfreien Einsatz von nichtrostenden Stählen N2 - Unter Passivität versteht man den Korrosionsschutz durch dünne, festhaftende Schichten aus Korrosionsprodukten. Für den schadensfreien Einsatz nichtrostender Stähle ergeben sich daraus zwei grundsätzliche Anforderungen, die stets erfüllt sein müssen. Erstens muss sich die Passivschicht vollständig ausbilden können. Dabei sind die Oberflächenausführung,die mechanische Bearbeitung,die Elementverteilung, Ausscheidungen, die Wärmeeinbringung z.B. bei der schweißtechnischen Verarbeitung, Anlauffarben, sowie die chemische Nachbehandlung bzw. Konditionierung der Oberflächen von großer Bedeutung. Zweitens muss die Repassivierung von möglichen Defektstellen unter den Einsatzbedingungen möglich sein. Für das Repassi-vierungsvermögen sind die Legierungszusammensetzung, mögliche kritische Betriebszustände, prozessbedingte Besonderheiten wie etwa Stagnationsbedingungen und Reinigungsprozesse von Bedeutung. T2 - Nichtrostendes Stähle - Eigenschaften und Anwendung CY - Düsseldorf, Germany DA - 31.05.2017 KW - Passivität KW - Werkstoffauswahl KW - Korrosionsverhalten KW - Dauerhaftigkeit PY - 2017 AN - OPUS4-40459 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Welter, T. T1 - Glass structures with low helium and hydrogen permeability N2 - An efficient energy provision using fuel cells is linked to effecitve hydrogen storage capabilities. Because of its low intrinsic hydrogen permeability, glass has a huge potential in modern concepts of hydrogen storage. Previous studies on oxidic glasses showed an empirical connection between glass composition and gas permeation, which was mainly derived from the behavior of silica glass. In this study we focus on the relationship between topologic (free volume; network polymerization) and thermodynamic (configurational entropy) parameters. The comparison of three glasses within the meta (earth-) alkaline alumino silicate system to silica glass shows that an increase of the atomic packing factor (APF) does not necessarily decrease the permeability. Furthermore, the results suggest a connection between ΔCp at Tg and hydrogen permeability of the glass. All experiments were performed assuming that chemical hydrogen solubiltity in glass is negligible at temperatures well below the glass transition temperature. T2 - 91. Glastechnische Tagung CY - Weimar, Germany DA - 29.05.2017 KW - Hydrogen permeability KW - Glass composition KW - Atomic packing factor KW - Configurational entropy KW - Diffusion coefficient PY - 2017 AN - OPUS4-40488 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Systematische Untersuchungen zur Konditionierung von Passivschichten N2 - Der Vortrag zeigt eine systematische Studie über verschiedene Methoden der Passivschichtkonditionierung. Kernthema ist der experimentelle Nachweis der Wirksamkeit eines handelsüblichen passivschichtverstärkenden Produkts. Die Ergebnisse der Studie bestätigen die Wirkung zeigen aber auch Grenzen und mögliche Alternativmethoden auf. T2 - Sitzung des GfKorr-AK "Korrosionsuntersuchungen und -überwachung CY - Frankfurt am Main, Germany DA - 18.05.2017 KW - Passivschicht KW - Nichtrostender Stahl KW - Korrosionsbeständigkeit KW - XPS KW - Cr/Fe-Verhältnis PY - 2017 AN - OPUS4-40404 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Marzok, Ulrich T1 - 3D High-temperature laser profilometry during sintering N2 - Most crucial for components of complex shape or heterogeneous micro structure, precise control of sintering has decisive influence on dimensional accuracy, mechanical integrity and reliability of sintered components. In these cases, only in situ 3D high-temperature shape screening during shrinkage would allow revealing temporary sinter warpage and hereby caused potential defects. Against this background, nokra Optische Prüftechnik und Automation GmbH, HTM Reetz GmbH and BAM developed a testing device for in situ 3D shape screening for ceramic and glass-ceramic tapes up to 1000°C by means of high-temperature laser profilometry. The local repeatability of the sample-sensor distance (sample height profile) is 10 µm at 1000°C. Current work is focused on dropping these restrictions in sample shape and temperature. In a second testing device, currently being in development, samples up to 5 cm x 5 cm x 5 cm can be measured at temperatures up to 1500°C.The presentation illustrates the current state of this work and possible applications of the method. T2 - 92. DKG Jahrestagung CY - Berlin, Germany DA - 19. 03. 2017 KW - Laser profilometry KW - 3D High-temperatue shape screening KW - Sintering PY - 2017 AN - OPUS4-40449 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Marzok, Ulrich T1 - Measurement of H2 permeability of glasses with VHE powder method N2 - The development of glassy hydrogen barriers requires the determination of low H2 permeabilities. Previous studies and numerical simulations have shown that the VHE powder method (vacuum hot extraction with mass spectrometric gas detection) is suitable for this purpose. The measured isothermal gas emission is fitted to a classical diffusion model for spherical particles from which the diffusion coefficient of the glass is calculated. The H2 permeability is determined by means of the solubility determined from the same measurement data. This presentation is referring to the optimization of the method regarding sample preparation and measurement data evaluation using suitable experimentally determined particle size distributions is reported. For quartz glass, it is shown that the accuracy of classical measuring methods is achieved with the VHE powder method. Furthermore, other examples of substantially gas-tighter glasses are given. T2 - 91. Glastechnische Tagung CY - Weimar, Germany DA - 29.05.2017 KW - Hydrogen permeation KW - Glass KW - Vacuum hot extraction KW - Powder method KW - Diffusion coefficient PY - 2017 AN - OPUS4-40441 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waurischk, Tina T1 - New device for inert sub-critical crack growth: measurements in crystallized glasses N2 - Compared to its intrinsic strength, the practical strength of glasses is substantially lowered by microscopic flaws. Their sub critical growth from the surface is strongly affected by ambient humidity. A new device was designed to enable the observation of sub critical crack growth (SCCG) in vacuum and controlled atmosphere. It allows measurements in transparent and semi-transparent materials in double cantilever beam (DCB) geometry. The aim of the present work is to study the effect of crystals on crack growth. T2 - 12th International Symposium on Crystallization in Glasses and Liquids CY - Segovia, Spain DA - 10.09.2017 KW - Double cantilever beam KW - DCB KW - Crack intensity factor KW - Crack growth velocity KW - Glass KW - Glass ceramic PY - 2017 AN - OPUS4-41995 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf A1 - Rosemann, Paul T1 - Influence of the post-weld surface treatment on the corrosion resistance of duplex stainless steel 1.4062 N2 - The duplex stainless steel 1.4062 (X2CrNiN22-2) is used as alternative material to austenitic stainless steels in the construction industry. The corrosion resistance of welded seams is influenced by the base material, the weld filler material, the welding process and also by the final surface treatment. The scale layer next to the weld seam can be removed by grinding, pickling, electro-polishing or blasting depending on the requested corrosion resistance. Blasted surfaces are often used in the industrial practice due to the faster and cheaper manufacturing process compared to pickled or electro-polished surfaces. Furthermore blasting with corundum-grain is more effective than blasting with glass-beads which also lower the process costs. In recent years, stainless steel surfaces showed an unusually high susceptibility to pitting corrosion after grinding with corundum. For this reason, it is now also questioned critically whether the corrosion resistance is influenced by the applied blasting agent. This question was specifically investigated by comparing grinded, pickled, corundum-grain- and glass-bead-blasted welding seams. Results of the SEM analyses of the blasting agents and the blasted surfaces will be presented and correlated with the results of different corrosion tests (KorroPad-testing and pitting potentials). T2 - Eurocorr 2017 CY - Prague, Czech Republic DA - 03.09.2017 KW - Duplexstahl KW - Korrosion KW - Nichtrostender Stahl KW - Oberflächenbearbeitung KW - Schweißen KW - Strahlen PY - 2017 AN - OPUS4-41915 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reinsch, Stefan T1 - Sub-Tg Relaxation in wasserhaltigen Kalk-Natron-Silikat und Natrium-Borosilikat-Gläsern N2 - Wasser hat einen starken Einfluss auf die Depolymerisation des Glasnetzwerks silikatischer Gläser, was sich durch eine deutliche Senkung der Glasübergangstemperatur, Tg, bemerkbar macht. So hat Wasser einen großen Einfluss auf die Alterung, Ermüdung und das unterkritische Risswachstum in Gläsern. Sub-Tg Relaxationsphänomene spielen hier ebenfalls eine große Rolle, sind aber für Gläser mit hohen Gehalten an strukturell gebundenem Wasser kaum untersucht. In dieser Arbeit wurden daher Kalk-Natron-Silikat (NCS) und Natrium-Borosilikat (NBS) Gläser mit Wassergehalten von bis zu 8 Gew.% mittels Differentialthermoanalyse (DTA), Mikropenetration und vor allem dynamisch mechanischer Thermoanalyse (DMTA) zur Charakterisierung netzwerkbedingter Relaxationsmechanismen (alpha-Relaxation) im Bereich des Glasübergangs sowie weiterer schnellerer sub-Tg Relaxationsmechanismen (beta-, gamma-Relaxation) bei tieferen Temperaturen untersucht. Mit Hilfe der IR-Spektroskopie wurde der Gesamtwassergehalt und die Speziation des Wassers als molekulares Wasser oder als OH-Gruppe in den Gläsern bestimmt. Für niedrige Wassergehalte treten zwei sub-Tg Verlustpeaks auf, die der Bewegung von Alkali bei tiefen Temperaturen (gamma-Relaxation) und einer kooperativen Bewegung verschiedener mobiler Spezies unter Beteiligung von OH bei höherer Temperatur (betaOH- Relaxation) zugeordnet werden können. Bei hohen Wassergehalten, bei denen ein messbarer Anteil an molekularem Wasser im Glas vorliegt, ist ein weiterer Verlustpeak zu beobachten, der mit der Bewegung von molekularem Wasser im Glasnetzwerk in Verbindung gebracht werden könnte (betaH2O-Relaxation). T2 - Fachausschuss I der Deutschen Glastechnischen Gesellschaft (DGG) CY - Erlangen, Germany DA - 26.09.2017 KW - Glas KW - Sub-Tg-Relaxation KW - Wasserspeziation KW - Dynamisch mechanischer Thermoanalyse PY - 2017 AN - OPUS4-43307 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Deubener, J. T1 - Flow of hydrous borate and silicate glasses N2 - Hydrous silicate and borate glasses of up to 8 wt% water were prepared using wet condition of melting under external pressure. Rheological experiments were conducted to determine the effect of the total water content on viscous flow and kinetic fragility. The findings indicate that dissolved water acts as a strong fluxing agent in both glass types. Water decreases particularly viscosity at the glass transition range, makes the viscosity-temperature curve "longer" and thus decreases kinetic fragility. Recent IR and NMR data are presented to link the dynamics of hydrous silicate and borate glasses with their structure particularly with regard to changes in the water-, silicon- and boron-speciation. T2 - FFAG 7: 7th International Workshop on Flow and Fracture of Advanced Glasses CY - Aalborg, Denmark DA - 02.07.2017 KW - Hydrous glass KW - Rheology KW - Silicate glass KW - Borate glass PY - 2017 AN - OPUS4-44213 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kiefer, P. T1 - In-situ Beobachtung und statistische Analyse des unterkritischen Risswachstums in Gläsern N2 - Um das Risswachstum in Gläsern zu untersuchen, sind in einer Glovebox 185 Risse ausgehen von Vickers-Eindrücken in Kalk-Natron-Glas initiiert und gewachsen. Die direkte Beobachtung des unterkritischen Risswachstums erfolgte mit einer Hochgeschwindigkeitskamera. Die Ergebnisse zeigen, dass die statistische Auswertung vieler radialer Risse von multiplen Rissevents notwendig ist, um eine Korrelation zum Spannungsintensitätsfaktor ziehen zu können. T2 - Fachausschuss I der Deutschen Glastechnischen Gesellschaft (DGG) CY - Erlangen, Germany DA - 26.09.2017 KW - Risswachstum KW - Glas KW - Vickers KW - In-situ PY - 2017 AN - OPUS4-44215 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Ralf T1 - Glasig-kristalline Werkstoffe für Schlüsseltechnologien - Prozessbegleitende Prüfung und Simulation N2 - Eigenschaftsprofile und Kennwertstreuungen keramischer und glaskeramischer Komponenten und Bauteile werden durch ihren Herstellungsprozess wesentlich mitbestimmt. Prozessbegleitende Prüf- und Simulationsmethoden gewinnen so wachsenden Einfluss auf die Erschließung neuer Applikationsfelder dieser Werkstoffe. Eine wichtige Rol¬le spielen hierbei oft thermokinetische Prozesse, die u. a. Wärmetransport- und Diffusionsvorgänge, Phasengrenzflächenreaktionen, das rheologische Verhalten heterogener Systeme sowie deren Gefügeevolution beim Sintern umfassen. Ziel des Vortrages ist es, diesen Trend anhand ausgewählter Bei-spiele aus der Arbeit des Fachbereichs Glas der BAM zu illustrieren. T2 - Deutsche Physikalische Gesellschaft, Vortragsreihe Gruppe 60+ der Physiker Berlin - Brandenburg CY - Berlin, Magnushaus, Germany DA - 5.4.17 KW - Prozessbegleitende Prüfung KW - LTCC PY - 2017 AN - OPUS4-44217 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Ralf T1 - Sintering and foaming of barium silicate glass powders N2 - The manufacture of sintered glasses and glass-ceramics, glass Matrix composites and glass-bounded ceramics or pastes is often affected by gas bubble formation. Against this background, we studied sintering and foaming of barium silicate glass powders used as SOFC sealants using different powder milling scenarios. Sintering was measured by means of heating microscopy backed up by XPD, DTA, Vacuum Hot Extraction (VHE) and optical and electron microscopy. Foaming increased significantly as milling progressed. For moderately milled glass powders, subsequent storage in air could also promote foaming. Although the powder compacts were uniaxially pressed and sintered in air, the milling environment significantly affected foaming. The strength of this effect increased in the order Ar >> N2 < air < CO2. Conformingly, VHE studies revealed that the pores of aerated samples predominantly encapsulated CO2, even for powders milled in Ar and N2. Results of this study thus indicate that foaming is caused by carbonaceous species trapped on the glass powder surface. Foaming could be substantially reduced by milling in water and 10 wt% HCl. T2 - 12th Pacific Rim Conference on Ceramic and Glass Technology CY - Waikoloa, Hawaii, USA DA - 21.5.2017 KW - Sintering KW - Gas bubble formation KW - Foaming PY - 2017 AN - OPUS4-44220 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kiefer, P. T1 - In-situ observation of sub-critical crack growth in water bearing borate glasses N2 - 185 cracks were initiated in a soda-lime-silica glass by Vickers indentation and grown under controlled dry nitrogen atmosphere. Direct observation of subcritical crack growth (SCCG) upon indentation was performed using a video camera with an image acquisition rate of 3 ms. The results show that the validity of K(c) relations used to determine the indentation fracture toughness from a single imprint is questionable. It seems that correlation of crack length to stress intensity necessitate the use of statistical significant data of multiple crack events. T2 - FFAG 7: 7th International Workshop on Flow and Fracture of Advanced Glasses CY - Aalborg, Denmark DA - 02.07.2017 KW - Sub critical crack growth KW - Glass KW - Vickers KW - Water bearing glass KW - Indentation fracture toughness PY - 2017 AN - OPUS4-44211 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wisniewski, W. A1 - Thieme, C. A1 - Müller, Ralf A1 - Reinsch, Stefan A1 - Groß-Barsnick, S.-M. A1 - Rüssel, C. T1 - Oriented surface nucleation and crystal growth in a 18BaO·22CaO·60SiO2 mol% glass used for SOFC seals N2 - A glass of the composition 37BaO·16CaO·47SiO2 wt% produced on an industrial scale is crystallized at 970 °C for times ranging from 15 min to 2 h. The crystallization at the immediate surface as well as the crystal growth into the bulk are analyzed using scanning electron microscopy (SEM) including energy dispersive X-ray spectroscopy (EDXS) and electron backscatter diffraction (EBSD) as well as X-ray diffraction in the Θ–2Θ setup (XRD). The immediate surface shows the oriented nucleation of walstromite as well as the formation of wollastonite and an unknown phase of the composition BaCaSi3O8. All three phases also grow into the bulk where walstromite ultimately dominates the kinetic selection and grows throughout the bulk due to a lack of bulk nucleation. Walstromite shows systematic orientation changes as well as twinning during growth. A critical analysis of the XRD-patterns acquired from various crystallized samples indicates that their evaluation is problematic and that phases detected by XRD in this system should be verified by another method such as EDXS. KW - Glass KW - Surface nucleation KW - Orientation KW - EBSD PY - 2018 DO - https://doi.org/10.1039/c7ce02008b VL - 20 IS - 6 SP - 787 EP - 795 PB - Royal Society of Chemistry AN - OPUS4-44405 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kotaka, M. T1 - Unique growth behavior of ferroelastic beta’-Gd2(MoO4)3 crystals in glasses N2 - An understanding on crystallization behavior and kinetics in glasses is one of the important topics in the glass science and technology. Tsukada et al.1) found an extremely unique and curious phenomenon in the crystallization of multiferroic (ferroelectric and ferroelastic properties) ’-Gd2(MoO4)3 crystals in Gd2O3-MoO3-B2O3 glasses. That is, crystals formed in the crystallization break into small pieces with a triangle prism or pyramidal shape having a length of 50-150 um spontaneously during the crystallization in the inside of an electric furnace, not during the cooling in air after the crystallization. They proposed to call this phenomenon “self-powdering phenomenon”. To the best of our knowledge, such a self-powdering phenomenon has not been observed in the crystallization of any other glasses. To investigate this phenomenon is very important for the glass science and for the preparation of bulk crystallized glasses with ferroelastic crystals. In this work, the preparation of crystallized glasses keeping the original shape is challenged, and the mechanism of self-powdering phenomenon is proposed. Glasses with the compositions of 21Gd2O3-63MoO3-(16-x)B2O3-xTeO2 (mol%) (x=0, 2, 4, 8) such as 21Gd2O3-63MoO3-16B2O3 (GM16B) and 21Gd2O3-63MoO3-8B2O3-8TeO2 (GM8T8B) were prepared using a conventional melt quenching technique. The quenched glasses were heat-treated at some temperatures, and the crystalline phase present in the crystallized samples was identified by X-ray diffraction (XRD) analyses, and the morphology and birefringence of crystals formed were observed using a polarized optical microscope (POM). The densities of GM16B and GM8T8B glasses are 4.76 g/cm3 and 4.91 g/cam3, respectively, and these values are higher than the density of ’-Gd2(MoO4)3 crystal, 4.555 g/cm3. These differences in the density might induce the large stresses in the inside of crystals during the crystal growth. The crystallized glasses of GM16B with ’-Gd2(MoO4)3 crystals do not keep the original glass shape, showing self-powdering phenomenon (breaking into small pieces). However, the crystallized glasses of GM8T8B keep the original glass shape without indicating any self-powdering. It is proposed that the stress at the interface between the glassy phase and ’-Gd2(MoO4)3 crystalline phase might be reduced in GM8T8B glasses containing TeO2 with weak Te-O bonds. T2 - Crystallization 2017 CY - Segovia, Spain DA - 10.09.2017 KW - Glass KW - Crystallization KW - Self-powdering PY - 2017 AN - OPUS4-44403 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Korrosion und Korrosionsschutz von technischen Anlagen N2 - Der Vortrag behandelt die Grundlagen der Korrosion sowie einzelene Aspekte von Korrosionsschutzmethoden. Weiterhin werden Themen wie Bimetallkorrosion und Spaltkorrosion erläutert. Es werden passivierbare Werkstoffe und deren Eigenschaften im Hinblick auf einen korrosionsschutzgerechten Einsatz vorgestellt. T2 - VDE/ABB-Anwenderfachtagung CY - Frankfurt/Main, Germany DA - 08.06.2018 KW - Korrosion KW - Nichtrostender Stahl KW - Bimetallkorrosion KW - Passivität KW - Erdböden PY - 2018 AN - OPUS4-45137 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heyn, A. T1 - Korrosionsschutzmechanismen bei TiMgN-Hartstoffschichten auf Stahl N2 - Die Präsentation behandelt ein abgeschlossenes DFG Projekt welches die Fragestellung um das Korrosionsverhalten von TiMgN-Hartstoffschichten beleuchtet. Am Beginn des Vorhabens und in dessen weiterem Verlauf standen zahlreiche Ergebnisse die belegen, dass durch den Einbau von Mg in TiN-Hartstoffschichten das Korrosionsverhalten der beschichteten Stahlproben verbessert wird. Es gilt vorab festzuhalten, dass durch die TiMgN-Schicht eine großflächige Abschirmung des Stahls vor dem umgebenden Medium gegeben ist. Jedoch liegt bei nicht auszuschließenden Defekten bis zum Stahl, bedingt durch die Herstellung und/oder dem späteren Gebrauch, eine Gefährdung durch lokale Korrosion vor. Bei Kontakt mit wässriger, chloridhaltiger Lösung benetzt die Oberfläche und verbindet die TiMgN-Schicht über die Defekte mit dem dort freiliegenden Stahlsubstrat über den Elektrolyten. Zur Wirkungsweise des Korrosionsschutzes durch Mg in TiMgN konnten zum Ende des Vorhabens drei grundsätzliche Mechanismen identifiziert werden. T2 - 20. Werkstofftechnisches Kolloquium CY - Chemnitz, Germany DA - 14.03.2018 KW - Korrosion KW - Hartstoffschichten KW - PVD KW - Magnesium KW - TiN PY - 2018 AN - OPUS4-44538 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heyn, A. T1 - Korrosionsschutzmechanismen bei TiMgN-Hartstoffschichten auf Stahl N2 - Die Präsentation behandelt ein abgeschlossenes DFG Projekt welches die Fragestellung um das Korrosionsverhalten von TiMgN-Hartstoffschichten beleuchtet. Am Beginn des Vorhabens und in dessen weiterem Verlauf standen zahlreiche Ergebnisse die belegen, dass durch den Einbau von Mg in TiN-Hartstoffschichten das Korrosionsverhalten der beschichteten Stahlproben verbessert wird. Es gilt vorab festzuhalten, dass durch die TiMgN-Schicht eine großflächige Abschirmung des Stahls vor dem umgebenden Medium gegeben ist. Jedoch liegt bei nicht auszuschließenden Defekten bis zum Stahl, bedingt durch die Herstellung und/oder dem späteren Gebrauch, eine Gefährdung durch lokale Korrosion vor. Bei Kontakt mit wässriger, chloridhaltiger Lösung benetzt die Oberfläche und verbindet die TiMgN-Schicht über die Defekte mit dem dort freiliegenden Stahlsubstrat über den Elektrolyten. Zur Wirkungsweise des Korrosionsschutzes durch Mg in TiMgN konnten zum Ende des Vorhabens drei grundsätzliche Mechanismen identifiziert werden. T2 - Forschungsseminar des MDZWP e.V. CY - Magdeburg, Germany DA - 13.03.2018 KW - Korrosion KW - Hartstoffschichten KW - Magnesium KW - PVD KW - TiN PY - 2018 AN - OPUS4-44527 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heyn, A. A1 - Müller, Thoralf A1 - Balzer, M. A1 - Fenker, M. A1 - Kappl, H. T1 - Corrosion protection mechanisms of TiMgN hard coatings on steel N2 - . Hard coated steel components are used in a wide application range, mostly for protective, wear resistant and decorative purposes. Despite of these coatings being regarded as relatively dense, there is always a high risk of localized corrosion when a coated low alloyed steel component encounters a surrounding high humidity atmosphere or even an aqueous medium. An approach to enhance the corrosion properties is the addition of magnesium to physical vapor deposited hard coatings, like TiN. It has been found that there is a remarkable increase in corrosion resistance in dependence of magnesium content of the TiMgN coating and its surface properties. In this work the authors will explain the underlying corrosion protection mechanisms by means of electrochemical and analytical studies. The positive impact of magnesium in the coating relates on its preferred dissolution vs. steel. This causes the potential to shift to more negative direction with respect to the steel substrate and additionally leads to a temporarily passivation of the steel due to alkalization of the surrounding electrolyte by formation of magnesium hydroxide. T2 - 20. Werkstofftechnisches Kolloquium CY - Chemnitz, Germany DA - 14.03.2018 KW - Corrosion KW - Titanium nitride KW - PVD hard coating KW - Magnesium PY - 2018 SN - 978-3-00-058901-0 SN - 1439-1597 VL - 72 SP - 74 EP - 83 PB - Eigenverlag CY - Chemnitz AN - OPUS4-44526 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Ralf A1 - Behrens, H. A1 - Deubener, J. T1 - Impact of structure and relaxation on fatigue and micromechanical properties of oxide glasses: the role of volatiles and bonding state N2 - As subcritical crack growth (SCCG) can reduce tensile strength of glasses by many orders of magnitude, the potential for improvement of fatigue behaviour is most intriguing in developing ultra-strong glasses. An essential bottleneck is the basic understanding of the numerous interplaying pressure-, temperature- and water-affected relaxation phenomena at the crack tip and related toughening strategies. Therefore, the present project aims to advance the basic understanding of structural relaxation effects and local properties caused by increased water concentration and tensile stresses at the crack tip as they are a key for structural toughening designs to develop SCCG-free glasses and glass surfaces. Our first studies give clear evidence that glass structure and dynamics is strongly modified upon hydration of glasses. These changes are highly related to the nature of network formers but are affected as well by the counter ions (network modifier). Results of the 1st project part suggest that structural relaxation below glass transition temperature, i.e. overlapping of short-range (beta) and long-range (alpha) interactions can contribute to SCCG in water-free environments and that structurally dissolved water in the glasses can have decisive impact on this effect. In the 2nd project stage specific glasses compositions will be investigated to gain an improved understanding on the relation of sub-Tg relaxation and inert SCCG as well as to shed light to the related effects of dissolved water and its speciation. These glasses cover a broader range of different glass topologies and binding partners, whereby the coupling of alpha and beta relaxations is varied systematically by alkali-, alkaline earth ions and water species concentrations. Preparation of hydrous glasses (up to 8 wt% water) will be performed by high pressure syntheses. Structure will be resolved by NMR, Raman and IR spectroscopy while structural relaxation is accessed in the temperature and frequency domain using dynamic mechanical spectroscopy and ultrasonic damping. We will focus on measurements of inert SCCG (region III) conducting experiments in vacuum and dry gas atmospheres using indentation techniques and stressing of glass specimens in DCB geometry. Experimental data on SCCG will be provided to SPP groups, which deals with fatigue in metallic glasses and vice versa we will test theoretical predictions of ab-initio simulations of partner within SPP 1594 in order to quantify the effect of water on the crack tip. In summa topological factors controlling the subcritical crack growth with respect to water will be identified from which structural toughening designs for highly fatigue resistant-glasses can be derived. N2 - Subkritisches Risswachstum (SCCG) kann die Zugfestigkeit von Glas um viele Größenordnungen erniedrigen. Deshalb birgt die Verbesserung des Ermüdungsverhaltens ein hohes Potential für das topologische Design hochfester Gläser. Ein diesbezüglicher Engpass ist das Verständnis der zahlreichen interagierenden druck-, temperatur- und wasserbeeinflussten Relaxationsphänomene an der Rissspitze und hieraus abgeleitete Verstärkungsstrategien. Ziel des Projekts ist es daher, das grundlegende Verständnis der Effekte, die infolge erhöhter Wasserkonzentrationen und Zugspannungen an der Rissspitze entstehen, zu vertiefen, da sie als ein Schlüssel für künftige strukturelle Designprinzipien zur Entwicklung schadenstoleranter Gläser und Glasoberflächen gelten. Unsere ersten Studien zeigen, dass die Struktur und Dynamik von Gläsern nach einer Hydration stark verändert sind. Diese Modifikationen sind mit der Art der Netzwerkbildner stark verknüpft, aber auch von ihren Gegenionen (Netzwerkwandler) abhängig. Die Ergebnisse des ersten Projektabschnitts legen nahe, dass strukturelle Relaxation unterhalb der Glasübergangstemperatur, d. h. ein Überlappen von kurz-reichweitigen (beta) und lang-reichweitigen (alpha) Wechselwirkungen, zum subkritisches Risswachstum in wasserfreien Umgebungen beitragen kann und, dass strukturell gelöstes Wasser in Gläsern sich entscheidend auf diese Effekt auswirken kann. Im zweiten Projektabschnitt werden daher spezielle Glaszusammensetzungen untersucht, die zu einem besseren Verständnis der Verbindung zwischen sub-Tg Relaxation und SCCG führen aber auch den Einfluss von gelöstem Wasser und dessen Speziation näher beleuchten. Diese Gläser weisen eine großen Breite an verschiedenen Topologien und Bindungspartnern auf, wobei die Kopplung von alpha und beta Relaxation durch Veränderungen in den Gehalten von Alkali-, Erdalkalionen und der Wasserspezies systematisch variiert wird. Die Präparation hydratisierter Gläser (bis zu 8 Ma.%) erfolgt mittels Hochdrucksynthesen. Die Glasstruktur wird durch NMR, Raman und IR Spektroskopie aufgeklärt während die Strukturrelaxation anhand dynamische mechanische Spektroskopie und Ultraschalldämpfung im Temperatur- und Frequenzraum erfasst wird. Im Fokus werden Messungen des inerten subkritischen Risswachstums (Region III) stehen, die Indenter-Experimente im Vakuum und trockenen Gasatmosphären sowie Verspannen von Glasproben in DCB Geometrie beinhalten. Experimentelle SCCG Daten werden Gruppen im Schwerpunktprogramm zur Verfügung stellen, die sich mit Ermüdung in metallischen Gläsern beschäftigen und im Gegenzug werden wir theoretische Vorhersagen aus ab initio Simulationen der Partner im SPP 1594 testen, um den Einfluss von Wasser auf die mechanischen Eigenschaften an der Rissspitze und deren Einfluss auf SCCG zu quantifizieren. In summa werden topologische Faktoren bezüglich Wasser, die SCCG kontrollieren, identifiziert, um daraus Designprinzipien für hoch ermüdungsresistente Gläser abzuleiten. T2 - Kolloquium des DFG-PP 1594 CY - Jena, Germany DA - 17.9.2015 KW - Glass KW - Fatigue PY - 2015 AN - OPUS4-38334 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lehmann, Jens T1 - Werkstoffauswahl nichtrostender Stähle nach Z-30.3-6 und Eurocode 3 N2 - Ausführungen zur Werkstoffauswahl der noch bis Mai 2017 gültigen Allgemeinen bauaufsichtlichen Zulassung für nichtrostende Stähle und Ausblick auf den ab Mai 2017 für nichtrostende Stähle bauaufsichtlich eingeführten EC3. T2 - 18. Schulung der Schweißaufsichtspersonen im bauaufsichtlichen Bereich CY - Leipzig, Germany DA - 06.12.2016 KW - EC3 KW - Z-30.3-6 KW - Eurocode KW - Nichtrostender Stahl KW - Edelstahl Rostfrei KW - Werkstoffauswahl PY - 2016 AN - OPUS4-38604 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Korrosion und Korrosionsschutz von technischen Anlagen N2 - In dem Vortrag geht es um die Korrosionsreaktion und den notwendigen Korrosionsschutz technischer Anlagen. Es werden die Grundlagen der Korrosionsteilreaktionen betrachtet und mögliche Korrosionsschutzmaßnahmen abgeleitet. Im weiteren werden Ausführungen zu korrosionsgerechtes Konstruieren, zur Gefährdung durch Bimetallkorrosion sowie zu den möglichen Regelungen und Normen für eine umgebungsbedingt Werkstoffauswahl gemacht. T2 - Fachtagung des Arbeitskreises "Blitzschutzpraktiker" 2017 CY - Berlin, Germany DA - 29.03.2017 KW - Korrosion KW - Passivierbare Werkstoffe KW - Bimetallkorrosion KW - Spaltkorrosion PY - 2017 AN - OPUS4-39596 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Blaeß, Carsten T1 - Crack healing in glass matrix composites N2 - Partially crystalline glasses are predominantly used as solid oxide fuel cell (SOFC) sealants due to their superior long term durability. However, cracks caused by thermal cycling still remain a substantial bottleneck in developing durable SOFC sealants inasmuch as, in contrast to crystal free glasses, large crystal volume fractions can retard healing. Hence, the basic understanding of crack healing in glassy crystalline materials and the effects of micro structure are important for finding optimum micro structures for both, durability and crack healing. For studying these effects, several model glass matrix composites (GMC), for which simultaneous crystal growth and crack healing can be excluded, have been synthesized. Sodium calcium silicate glass – zirconia GMC turned out to provide sufficiently homogeneous, dense and durable model GMC for our studies. The microstructure of this GMC shows large crystal free glassy regions embedded in network of finely dispersed ZrO2 nanoscale crystals. Whereas the glassy regions allow easy local crack healing, the network of dispersed crystals increases the effective viscosity on a global scale. This effect substantially retards crack broadening during later healing stages, which often ends up in large pores. Therefore, this type of microstructure seems to be an interesting candidate for crack healing optimized sealants. T2 - 91. Jahrestagung HVG-DGG CY - Weimar, Germany DA - 29.05.2017 KW - Glass KW - Crack healing KW - Glass ceramic KW - Composite PY - 2017 AN - OPUS4-41348 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Blaeß, Carsten T1 - Crack healing in glasses N2 - Fundamental understanding of crack healing in glassy crystalline materials is very important for many applications, especially for solid oxide fuel cells (SOFC) sealants since cracks caused by mechanical stress or thermal cycling still remain a substantial bottleneck in developing durable SOFC. Previous studies on soda lime silicate glass published by Singh showed that crack healing is driven by viscous flow. There he postulated that the healing progress is proportional to time, t, and the inverse viscosity. This finding would allow to present for a given glass data of crack healing measured at different temperatures in a master curve, if the healing progress is plotted versus t/η. Such master curves would be a helpful tool in understanding crack healing kinetics. To verify the applicability of such master curves, crack healing in non-crystallizing soda-lime-silicate (NCS) and sodium-borosilicate glasses (NBS) was studied. Cracks were generated by Vickers indention and healed isothermally at different temperatures. Crack healing progress was monitored by optical and electron microscopy. The results show that the above mentioned proportionalities applies to the two glasses. In both cases the afore developed master curve could be obtained. T2 - 91. Jahrestagung HVG-DGG CY - Weimar, Germany DA - 29.05.2017 KW - Glass KW - Crack healing PY - 2017 AN - OPUS4-41347 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Korrosionsschäden an nichtrostenden Stählen und deren Vermeidung N2 - Der Vortrag behandelt korrosionsbedingte Schadensfälle und wie diese durch korrosionsschutzgerechte Werkstoffauswahl, Verarbeitung und Pflege vermieden werden können. Der Fokus liegt hierbei auf der Werkstoffklasse der nichtrostenden Stähle. Weiterhin wird das KorroPad als Schnelltest für die Detektion von Fehlestellen in der Passivschicht vorgestellt. T2 - Schweißtechnischer Erfahrungsaustausch 2017 "Schadensfälle" CY - Schweinfurt, Germany DA - 29.09.2017 KW - Korrosion KW - Nichtrostende Stähle KW - DIN EN 1993-1-4 KW - KorroPad PY - 2017 AN - OPUS4-42279 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agea Blanco, Boris T1 - Sintering and Foaming of Barium Silicate Glass Powders N2 - The manufacture of sintered glasses and glass-ceramics, glass matrix composites, and glass-bounded ceramics or pastes is often affected by gas bubble formation. Against this background, we studied sintering and foaming of barium silicate glass powders used as SOFC sealants using different powder milling procedures. Sintering was measured by means of heating microscopy backed up by XPD, differential thermal analysis, vacuum hot extraction (VHE), and optical and electron microscopy. Foaming increased significantly as milling progressed. For moderately milled glass powders, subsequent storage in air could also promote foaming. Although the powder compacts were uniaxially pressed and sintered in air, the milling atmosphere significantly affected foaming. The strength of this effect increased in the order Ar ≈ N2 < air < CO2. Conformingly, VHE studies revealed that the pores of foamed samples predominantly encapsulated CO2, even for powders milled in Ar and N2. Results of this study thus indicate that foaming is caused by carbonaceous species trapped on the glass powder surface. Foaming could be substantially reduced by milling in water and 10 wt% HCl. T2 - 91. Glastechnische Tagung CY - Weimar, Germany DA - 29.05.2017 KW - Glass powder sintering KW - Milling KW - Foaming KW - Degassing KW - SOFC PY - 2017 AN - OPUS4-42858 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agea Blanco, Boris T1 - The Effect of Sandblasting on Module Glazing N2 - Surface roughness, RZ, normal transmittance, ΤN, total transmittance, ΤT, and photovoltaic (PV) module efficiency, ηS, were measured for commercial solar glass plates and PV test modules identically sandblasted with different loads of quartz sand (200–400 μm), impact inclination angles, and sand particle speed. Measured data are presented versus the specific energy uptake during sand blasting, E (J/m2). Cracks, adhering particles, and scratch-like textures probably caused by plastic flow phenomena could be observed after sand blasting. Their characteristic size was much smaller than that of sand particles. After blasting and subsequent cleaning, the glass surface was still covered with adhering glass particles. These particles, cracks, and scratch-like textures could not be removed by cleaning. For sand blasting with α = 30° inclination angle and E = 30 000 J/m2, normal transmittance, total transmittance, and relative module efficiency decreased by 29%, 2% and ∽2%, respectively. This finding indicates that diffusive transmission of light substantially contributes to PV module efficiency and that the module efficiency decrease caused by sand erosion can be better estimated from total than by normal transmittance measurements. T2 - 7th SOPHIA PV-Module Reliability Workshop CY - Freiburg, Germany DA - 06.06.2017 KW - Photovoltaic Module KW - Sandstorm KW - Erosion KW - Sandblasting KW - Transmittance KW - Roughness KW - Efficiency PY - 2017 AN - OPUS4-42861 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Müller, Thoralf A1 - Burkert, Andreas T1 - Galvanische Korrosion - Grundlagen berücksichtigen und richtig einschätzen N2 - Bei der Planung und Gestaltung von Konstruktionen spielt der Korrosionsschutz und eine korrosionsschutzgerechte Bauweise eine zentrale Rolle. In einigen Fällen jedoch kann es durch bestimmte Randbedingungen und Eigenschaftsanforderungen an Komponenten und Bauteilen zur Ausbildung von galvanischer Korrosion durch Korrosionselemente kommen. Eine sehr häufig auftretende Form der galvanischen Korrosion ist die Bimetallkorrosion, bei der das Korrosionselement durch die Kombination verschiedener metallener Werkstoffe gebildet wird. Unter bestimmten Einsatzbe¬dingun¬gen kann ein solches Korrosionselement zu einem signifikant erhöhten Korrosionsabtrag führen und damit die technische Sicherheit gefährden. Trotz dem Vorhandensein solcher Korrosionselemente (z.B. Mischbauweise bei Konstruktionen) lässt sich das Risiko für galvanische Korrosion durch entsprechende Planung und konstruktive Gestaltung aber auch minimieren. Die Grundlagen der galvanischen Korrosion und Einflussgrößen vor allem auf die Bimetallkorrosion werden dargestellt und deren praktische Bedeutung anhand von Beispielen verdeutlicht. T2 - 12. Praxistag Korrosionsschutz CY - Bochum, Germany DA - 27.06.2018 KW - Korrosion KW - Bimetallkorrosion KW - Belüftungselement KW - Konzentrationselement KW - Aktiv-Passiv-Element PY - 2018 SN - 2191-9798 VL - 06 SP - 46 EP - 54 PB - Vulkan-Verlag CY - Essen AN - OPUS4-45327 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Galvanische Korrosion - Grundlagen berücksichtigen und richtig einschätzen N2 - Der Vortrag behandelt das Thema Galvanische Korrosion. Der Vortrag behandelt die Begriffsdefinition und die Aspekte von Korrosionselementen, wie Konzentrations- , Belüftungs - Aktiv-Passiv- und Galvanischen Elementen. Weiterhin werden die Grundlagen der Bimetallkorrosion erläutert und die wichtigsten Einflussfaktoren näher beleuchtet. T2 - 12. Praxistag Korrosionsschutz CY - Bochum, Germany DA - 27.06.2018 KW - Korrosion KW - Bimetallkorrosion KW - Belüftungselement KW - Konzentrationselement KW - Aktiv-Passiv-Element PY - 2018 AN - OPUS4-45326 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Behrens, H. A1 - Bauer, U. A1 - Reinsch, Stefan A1 - Kiefer, P. A1 - Müller, Ralf A1 - Deubener, J. T1 - Structural relaxation mechanisms in hydrous sodium borosilicate glasses N2 - Borosilicate glasses (16Na2O–10B2O3–74SiO2, NBS) with water contents up to 22 mol% H2O were prepared to study the effect of water on structural relaxation using DTA, viscometry and internal friction measurements. The results show that the glass transition temperature Tg of DTA and the isokom temperature T12, of viscometry are in excellent agreement, confirming the equivalence of enthalpy and viscous relaxation for NBS glass. Combining Tg data with water speciation data demonstrates that OH groups are mainly responsible for the decrease of Tg with increasing hydration, while molecular water plays only a minor role. Internal friction spectra at 7.125 Hz confirm the decisive influence of water on mechanical relaxation. The temperature range of α-relaxation (glass transition) strongly decreases while two β-relaxation peaks (sub-Tg) progressively appear with increasing water content. A high temperature β-relaxation peak, attributed to the presence of OH groups, shifts from 670 to 450 K as total water content increases from 0.01 to 5 wt%. A low temperature β-relaxation peak, attributed to molecular water, appears at 380 K and 330 K in glasses containing 3 and 5 wt% H2O, respectively. These findings suggest that relaxation mechanism of different hydrous species at low temperature may contribute to fatigue of stressed glasses. KW - Borosilicate glass KW - Water KW - Relaxation KW - Internal friction KW - Glass transition PY - 2018 DO - https://doi.org/10.1016/j.jnoncrysol.2018.05.025 VL - 497 SP - 30 EP - 39 PB - Elsevier B.V. AN - OPUS4-45608 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Ralf T1 - Thermal Analysis and Relaxation Phenomena in Oxide Glasses N2 - Wasser beeinflusst empfindlich eine Vielzahl von thermisch aktivierten Relaxationsphänomenen in Gläsern wie die Spannungsrelaxation, das unterkritische Risswachstum, innere Reibung, Viskosität, Sinterverhalten und Kristallisation. Thermische Methoden können dabei wesentliche Beiträge zum Verständnis dieser Phänomene liefern. Der Vortrag gibt einen Überblick über die Möglichkeiten der VakuumHeißExtraktion (VHE) zur Untersuchung des Wassergehalts, des Wasserabgabeverhaltens und der Wassermobilität sowie über den Einfluss des Wassers auf die innere Reibung (DMA). N2 - Dissolved water decisively influences numerous thermally activated relaxation phenomena in glasses like stress relaxation, sub-critical crack growth, internal friction, viscosity, sintering, and crystallization. Thermoanalytical methods can essentially help for better understanding of these phenomena. The lecture introduces the Vacuum Hot Extraction method (VHE) and illustrates its possibilities for measuring water content, degassing and mobility. As another thermoanalytical method, the Dynamic Mechanical Themoanalysis (DMA), allowing to study the effect of dissolved water on the internal friction in glasses, is introduced. T2 - Spring school DFG SPP 1594 CY - Hannover, Germany DA - 06.03.2018 KW - Wasser KW - Silicatglas KW - Relaxationsphänomene KW - Relaxation KW - Thermoanalytical Methods KW - Glass KW - Dissolved water PY - 2018 AN - OPUS4-45668 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Ralf T1 - Wasser in Silicatglas N2 - Der Vortrag gibt einen Überblick über den Stand des Wissens zum strukturellen Einbau von Wasser in Silicat- und Boratgläsern, den Einfluss des gelösten Wassers auf deren Viskosität sowie zu den strukturellen Vorstellungen zum Wassertransport. T2 - 1. Fachsymposium der Glasapparatebauer CY - Munich, Germany DA - 19.04.2018 KW - Wasser KW - Glass KW - Struktur PY - 2018 AN - OPUS4-45669 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waurischk, Tina T1 - Wasser und Risswachstum in Silicatgläsern N2 - Die Festigkeit von Gläsern wird durch die Oberflächenqualität beeinflusst. Kommt es neben dem Auftreten von Defekten zusätzlich zum Risswachstum ausgehend hiervon, wird die Festigkeit minimiert. Das Wachstum hängt dabei maßgeblich von der Luftfeuchtigkeit ab. Dieses Ermüdungsverhalten von Gläsern besser zu verstehen und dabei die Mechanismen und den Einfluss von im Volumen eingebauten Wasser auf das unterkritische Risswachstum zu untersuchen, ist Ziel der Arbeiten. Als Teilprojekt im Rahmen des DFG Schwerpunktprogramms SPP 1594 „Ultrastrong glasses“ soll der Einfluss des im Volumen eingebauten Wassers auf die Rissspitze untersucht werden. Zusammen mit der Leibniz Universität Hannover und der TU Clausthal werden hierfür hochwasserhaltige Gläser (bis zu 8 Gew%) bei 8 kbar über die Flüssigphase synthetisiert, die makroskopisch den hohen Wasseranteil nachstellen. Die Charakterisierung erfolgt hinsichtlich des Wassereinbaus, der mechanischen Eigenschaften und des Risswachstums. Die Arbeiten in Berlin beziehen sich hierbei auf die Messungen des unterkritischen Risswachstums in Luft und Vakuum, sowie Verlustwinkelmessungen. Erste Ergebnisse zeigen Unterschiede im korrosionsbeeinflussten (langsames) und inerten (schnelles und im Vakuum stattfindendes) Risswachstumsverhalten der untersuchten Gläsern. Die Rissgeschwindigkeit beim Übergang vom korrosionsbeeinflussten zum inerten Risswachstum ist hin¬gegen für alle Gläser ähnlich und folglich ein kinetisch durch den äußeren Wassertransport an die Rissspitze bestimmter Prozess. Der Widerstand gegen Risswachstum steigt mit Tg und zusätzlich kann anhand der Verlustwinkelmessungen ein Zusammenhang zwischen der Netzwerk- und der β-Relaxation ermittelt werden. Je höher der Wassergehalt im Glas ist, desto niedriger wird Tg und einfacher das Risswachstum, welches sich durch längere Risse kennzeichnet. Besonders stark tritt dieser Effekt bei einem Überschuss an molekularem Wasser auf. T2 - 1. Fachsymposium der Glasapparatebauer CY - Munich, Germany DA - 19.04.2018 KW - Wasser KW - Risswachstum KW - Glas KW - Vickers KW - DCB PY - 2018 AN - OPUS4-45701 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waurischk, Tina T1 - Sub-critical crack growth in silicate glass N2 - Premature failure of glass under load is caused by sub-critical crack growth (SCCG) originate from microscopic flaws at the surface. While SCCG is related to the humidity of the ambient atmosphere, leading to stress corrosion phenomena at the crack tip, the detailed mechanism and the effect of different network formers are still not fully understood. For more clarity, various soda silicate glasses with a second network former were investigated by double cantilever beam technique: Na2O*Al2O3*SiO2 (NAS), Na2O*B2O3*SiO2 (NBS), Na2O*PbO*SiO2 (NPbS). Three effects on the crack growth velocity, v, versus stress intensity, KI, curves were found out. The slope in region I, which is limited by corrosion, increases in the order NAS < NBS ≲ NPbS. The velocity range of region II reflecting the transition between corrosion effected and inert crack growth (region III), varies within one order of magnitude between the glasses. The KI region of inert crack growth strongly scatters between 0.4 and 0.9 MPam1/2. For comparison, crack growth at different humidity in commercial soda lime silicate glass (NCS) was measured. T2 - 92nd Annual Meeting of the German Society of Glass Technology in Conjunction with the Annual Meetings of the Czech Glass Society & the Slovak Glass Society CY - Bayreuth, Germany DA - 28.05.2018 KW - Risswachstum KW - DCB KW - Glas PY - 2018 AN - OPUS4-45702 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kiefer, P. T1 - Statistical analysis of subcritical crack growth in water bearing soda-lime silicate glasses N2 - The talk was given at the PNCS-ESG 2018 in Saint Malo and summarizes the actual findings about Vickers induced crack growth in water bearing soda-lime silicate glasses. T2 - 15th International Conference on the Physics of Non-Crystalline Solids & 14th European Society of Glass Conference CY - Saint Malo, France DA - 09.07.2018 KW - Water speciation KW - Vickers KW - Crack growth KW - Soda-lime silicate glass PY - 2018 AN - OPUS4-45707 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kiefer, P. T1 - Subcritical crack growth in water bearing soda-lime silicate glasses N2 - The presence of water in the surrounding atmosphere of a propagating crack has a major influence on the subcritical crack growth. While these external phenomena are well understood, there is still a lack of knowledge on the influence of structurally bound water on crack propagation. Thus, our recent study aims on the analysis of crack propagation in water bearing soda-lime silicate glasses with up to 8 wt.% water. The samples were synthesized in an internally heated pressure vessel at 0.5 GPa. Since this preparation route limits the sample sizes, standard test geometries allowing for the determination of stress intensity factors, such as double cantilever beam, are not feasible. Thus, radial cracks in the hydrous glasses were initiated by Vickers indentation and crack growth was simultaneously captured with a camera system. An automated image analysis algorithm was used for the analysis of the crack length of each single video frame. To minimize influences by atmospheric water, all experiments were conducted in a glovebox purged with dry N2. About 150 cracks per glass composition were analyzed to provide statistical significance of the Vickers-induced SCCG. The results show that structurally bound water has a major influence on SCCG by means of crack lengths, growth rates and time of crack initiation. T2 - 92nd Annual Meeting of the German Society of Glass Technology in Conjunction with the Annual Meetings of the Czech Glass Society & the Slovak Glass Society CY - Bayreuth, Germany DA - 28.05.2018 KW - Water speciation KW - Soda-lime silicate glass KW - Crack growth KW - Vickers PY - 2018 AN - OPUS4-45704 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eisermann, René A1 - Schukar, Marcus A1 - Nagel, Lukas A1 - Hickmann, Stefan A1 - Munzke, Dorit A1 - Trappe, Volker T1 - Characterising the material degradation of inner pressure-loaded GFRP-tube specimens using distributed strain sensing N2 - Glass-fibre-reinforced plastics (GFRP) are commonly used for the construction of pressure vessels and tanks for example in automotive and aerospace industries. Especially for pressure vessels used for the storage of natural gas or hydrogen with operation pressures up to 700 bar, an early material fatigue detection is of great interest. Measuring the distributed strain profile of GFRP structures helps to understand and detect material fatigue. In this article, we demonstrate the great potential of swept wavelength interferometry (SWI) based distributed strain sensing for the monitoring of pressure vessels made from GFRP. A resin transfer molding (RTM) process was used to manufacture GFRP-tube specimens. Commercial optical fibres with polyimid coating were glued to the surface externally in circumferential and axial direction. A cyclic load of up to 150 bar was applied to the samples using a servo-hydraulic test bench. Comparing the loaded and unloaded test conditions, we determined up to 2 % elongation in circumferential direction. We demonstrate reliable distributed strain measurements with sub-centimetre spatial resolution. By monitoring these high-resolution strain profiles, we were able to detect local material degradation that manifested itself as localized strain changes. Crucially, the material Degradation could be detected already after 75 % of dat the fatigue life before a crack appeared that led to leakage. T2 - Sensoren und Messsysteme - 19. ITG/GMA-Fachtagung CY - Nürnberg, Germany DA - 26.06.2018 KW - Distributed fibre optic sensors KW - Optical backscatter reflectometry KW - Swept wavelength interferometry (SWI) KW - Structural health monitoring (SHM) KW - Composite structures KW - Optical fibre PY - 2018 UR - https://ieeexplore.ieee.org/document/8436172/ SN - 978-3-8007-4683-5 SP - 239 EP - 242 PB - VDE VERLAG GMBH CY - Berlin AN - OPUS4-45887 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eisermann, René T1 - Distributed strain sensing with sub-centimetre resolution for the characterisation of structural inhomogeneities and material degradation of industrial high-pressure composite cylinders N2 - Fibre-reinforced plastics (FRP) especially carbon-fibre-reinforced polymer (CFRP) and glass-fibre-reinforced polymer (GFRP) are commonly used materials in high pressure vessels and storage units for automotive and aerospace purposes. Optical fibres are suitable to be integrated or directly applied to the surface of FRP components. Using optical fibres it is possible to monitor the distributed strain profiles and changes within the fatigue life of a pressure vessel to ensure the operational safety. Within artificial ageing experiments we used swept wavelength interferometry (SWI) based distributed strain sensing for the monitoring of commercial high-pressure composite cylinder. This artificial ageing was performed using test conditions of 503bar pressure load (service pressure 300 bar) and 89 °C for 100 h. The polyimide coated optical fibres were glued to the surface externally in circumferential and axial direction. Using distributed strain sensing (DSS) material expansion of over 0.5% were monitored with sub-centimetre spatial resolution. Within the circumferential direction we observed up to 10 % local fluctuation compared to the median strain caused by inhomogeneous material expansion, which could cause local material fatigue. In addition, we determined material degradation manifested itself as localized remaining material expansion and/or contraction. Results have been validated by other non-destructive methods like digital strip projection. T2 - 9th European Workshop on Structural Health Monitoring CY - Manchester, UK DA - 10.07.2018 KW - Distributed fibre optic sensors KW - Optical backscatter reflectometry KW - Swept wavelength interferometry (SWI) KW - Structural health monitoring (SHM) KW - Composite structures KW - Optical fibre PY - 2018 AN - OPUS4-45890 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Untersuchungen des Einflusses von eisenhaltigen Schleifmitteln auf die Korrosion bei der Aluminiumverarbeitung N2 - Der Vortrag umfasst die Ergebnisse eines Forschungsvorhabens zum Thema Untersuchung des Einflusses von eisenhaltigen Schleifmitteln auf die Korrosion bei der Aluminiumbearbeitung. T2 - GfKorr-Arbeitsgruppe "Kontaktkorrosion" CY - Grevenbroich, Germany DA - 25.09.2018 KW - Korrosion KW - Bimetallkorrosion KW - Aluminium KW - Eisenoxid PY - 2018 AN - OPUS4-46079 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Welter, T. T1 - Glass structures with low H2-diffusity N2 - Effective hydrogen storage capacities are prerequisite for an efficient energy provision using fuel cells. Since glass has low intrinsic hydrogen permeability, it is a promising material for hydrogen storage containers as well as hydrogen diffusion barriers. Previous studies on oxidic glasses suggest a correlation between the glass composition and hydrogen permeation that was derived mainly from silica glass. In the present study, we concentrate on the relationship between thermodynamic (i.e., configurational entropy) and topologic (i.e., free volume, network polymerization) parameters. Experimental data were gathered well below the glass transition temperature, excluding significant effects caused by structural relaxation and chemical dissolution of hydrogen. The results of seven analysed glasses on the SiO2-NaAlO2 joint showed that the hydrogen permeability in fully polymerized glasses cannot solely be derived from the total free volume of the glass structure. Hence, evidence is provided that the size distribution of free volume contributes to hydrogen solubility and diffusion. Additionally, the results indicate that the configurational heat capacity ΔCp at Tg affects the hydrogen permeability of the investigated glasses. T2 - 92. Glastechnische Tagung der DGG CY - Bayreuth, Germany DA - 28.05.2018 KW - Hydrogen permeability KW - Atomic packing factor KW - Glass composition KW - Diffusion coefficient PY - 2018 AN - OPUS4-45900 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kotaka, M. A1 - Honma, T. A1 - Komatsu, T. A1 - Shinozaki, K. A1 - Affatigato, M. A1 - Müller, Ralf T1 - Control of self-powdering phenomenon in ferroelastic β′-Gd2(MoO4)3 crystallization in boro-tellurite glasses N2 - Glasses with compositions of 21Gd2O3-63MoO3-(16-x)B2O3-xTeO2 (mol%) (x= 0, 2, 4, 8) were prepared using a conventional melt quenching technique, and the crystallization behavior of ferroelastic β′-Gd2 MoO4)3 Crystals was examined to clarify the mechanism of self-powdering phenomenon and to design bulk crystallized glasses. It was found that the self-powdering phenomenon appeared significantly during the crystallization at temperatures near the crystallization peak temperature, but the phenomenon is suppressed in the crystallization at temperatures much higher than the glass transition temperature. It was also found that the substitution of TeO2 for B2O3 in the base glasses suppresses the self-powdering phenomenon and consequently bulk crystallized glasses were obtained in the glass with x=8 mol%. The densities at room temperature of the base glasses are d =4.755–4.906 g/cm3, being much higher than the value of d=4.555 g/cm3 for β′-Gd2(MoO4)3 crystal. It is proposed that the stresses in the inside of crystals induced by large density differences (i.e., large molar volume differences) between the glassy phase and crystals might be relaxed effectively in the glasses containing TeO2 with weak TeeO bonds and fragile character. KW - Glass crystallization stress PY - 2018 DO - https://doi.org/10.1016/j.jnoncrysol.2017.12.006 SN - 0022-3093 SN - 1873-4812 VL - 501 SP - 85 EP - 92 PB - Elsevier B.V. AN - OPUS4-46472 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Auslagerungsversuche von Standard-Proben unter verschiedenen atmosphärischen Bedingungen N2 - Der Vortrag stellt die verschiedenene Freibewitterungsstände des Fachberechs 7.6 vor. Weiterhin werden die Ergebnisse der 1-Jahreswerte der Freibewitterungsversuche und Einodnung in die Korrosivitätskategorien gemäß DIN EN ISO 9223 präsentiert. T2 - 7. GfKorr-Arbeitskreissitzung "Korrosionsuntersuchung und -überwachung" CY - Berlin, Germany DA - 08.10.2018 KW - Korrosion KW - Freibewitterung KW - DIN EN ISO 9223 KW - Chloride KW - Korrosivitätskategorien PY - 2018 AN - OPUS4-46232 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Ralf T1 - Hochtemperatur Laserprofilometrie (HTLP) N2 - Der Vortrag gibt einen Überblick über Funktionsweise und Anwendungsmöglichkeiten der an der BAM entwickelten Messmethode der Hochtemperatur-Laserprofilomtrie T2 - Seminar Instrumentelle Analytik, Fakultät III Prozesswissenschaften, Lehrstuhl Keramik TU Berlin CY - TU Berlin, Germany DA - 26.01.2018 KW - Sinterung KW - Hochtemperatur KW - Formerkennung PY - 2018 AN - OPUS4-46475 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Portella, Pedro Dolabella T1 - The contribution of the Platform MaterialDigital (PMD) in building up a Materials Data Space - Application to glass design and manufacturing N2 - Suitable material solutions are of key importance in designing and producing components for engineering systems – either for functional or structural applications. Materials data are generated, transferred, and introduced at each step along the complete life cycle of a component. A reliable materials data space is therefore crucial in the digital transformation of an industrial branch. A great challenge in establishing a materials data space lies in the complexity and diversity of materials science and engineering. It must be able to handle data from different knowledge areas over several magnitudes of length scale. The Platform MaterialDigital (PMD) is expected to network a large number of repositories of materials data, allowing the direct contact of different stakeholders as materials producers, testing labs, designers and end users. Following the FAIR principles, it will promote the semantic interoperability across the frontiers of materials classes. In the frame of a large joint initiative, PMD works intensively together with currently near 20 research consortia in promoting this exchange (www.material-digital.de). In this presentation we will describe the status of our Platform MaterialDigital. We will also present in more detail the activities of GlasDigital, one of the joint projects mentioned above dealing with the digitalization of glass design and manufacturing. (https://www.bam.de/Content/EN/Projects/GlasDigital/glasdigital.html) T2 - Onto Commons Workshop CY - Berlin, Germany DA - 04.04.2023 KW - Ontology KW - Data space PY - 2023 AN - OPUS4-58732 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Korrosionsprüfung N2 - Der Vortrag gibt einen Überblick über gängige Korrosionsprüf- und -untersuchungsverfahren. Es werden Auslagerungsversuche sowie Korrosionskammerprüfungen vorgestellt sowie elektrochemische Messmethoden zur Bestimmung der Korrosionsbeständigkeit. T2 - VDEh Seminar "Korrosionsverhalten nichtrostender Stähle" 2018 CY - Dusseldorf, Germany DA - 30.10.2018 KW - Korrosion KW - Korrosionsprüfung KW - Korrosionsuntersuchung KW - Elektrochemie KW - Auslagerungsversuche PY - 2018 AN - OPUS4-46600 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Optimierung industrieller Korundschleifprozesse zur Sicherstellung der Korrosionsbeständigkeit nichtrostender Stähle N2 - Der Vortrag behandelt die Ergebnisse des gleichnamigen IGF-Forschungsvorhabens Nr. 18823 N/1. Ziel des Vorhabens war die Untersuchung einer möglichen, negativen Beeinflussung der Korrosionsbeständigkeit nichtrostender Stähle nach einer korundbasierten Schleifbearbeitung der Oberflächen. Auf Basis der Erkenntnisse aus dem Vorhaben Regelwerke und technische Merkblätter entstehen, in denen Schleifparameter, Grenzbereiche oder auch notwendige Nacharbeiten fest-gelegt werden, die es den Unternehmen ermöglichen, mit den gegebenen Verfahren und Schleifmitteln unkritisch hinsichtlich der späteren Korrosionsbeständigkeit im Einsatzfall zu schleifen. Dies gilt in besonderem Maße für Korundschleifbänder, die in industriellen Schleifprozessen eine sehr große Bedeutung besitzen. T2 - Ausschusssitzung Marketing der Informationsstelle Edelstahl Rostfrei CY - Dusseldorf, Germany DA - 20.11.2018 KW - Korrosion KW - KorroPad KW - Korund KW - Nichtrostender Stahl KW - REM PY - 2018 AN - OPUS4-46717 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Nichtrostender Stahl in Kontakt mit anderen Werkstoffen N2 - Der Vortrag behandelt das Thema Bimetallkorrosion und deren Einflussfaktoren an nichtrsotenden Stählen. Weiterhin werden die Korrosionseigenschaften von nichtrostenden Stählen in Kontakt mit alkalischen wie auch sauren Baustoffen näher beschrieben. T2 - VDEh Seminar "Korrosionsverhalten nichtrostender Stähle" 2018 CY - Düsseldorf, Germany DA - 30.10.2018 KW - Korrosion KW - Bimetallkorrosion KW - Nichtrostender Stahl KW - Holz KW - Beton PY - 2018 AN - OPUS4-46601 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Ralf T1 - GlasDigital: Data-driven workflow for accelerated glass development N2 - Glasses stand out by their wide and continuously tunable chemical composition and large variety of unique shaping techniques making them a key component of modern high technologies. Glass development, however, is still often too cost-, time- and energy-intensive. The use of robotic melting systems embedded in an ontology-based digital infrastructure might overcome these problems. As part of the German research initiative MaterialDigital [1], the joint project GlasDigital took first steps in this direction combining all main components required for accelerated data driven glass development. For this purpose, a robotic high throughput glass melting system was equipped with inline sensors for process monitoring, machine learning (ML)-based adaptive algorithms for process monitoring and optimization, novel tools for high throughput glass analysis and ML-based algorithms for glass design, including data mining as well as property and process modelling. The talk gives an overview how these tools are interconnected and illustrates their usability. T2 - 27th International Congress on Glass 2025 CY - Kolkata, India DA - 20.01.2025 KW - Materials digitalisation PY - 2025 AN - OPUS4-63820 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waurischk, Tina T1 - Internal friction and energy dissipation during crack propagation in silicate glasses N2 - To obtain a deeper insight into the nature of energy dissipation during crack propagation, the internal friction of 13 borosilicate, aluminosilicate, soda-lime, and lead-containing glasses, for which inert crack growth data are available in the literature, was measured using dynamic mechanical thermal analysis. For asymmetrically bent glass beams, the loss tangent tanδ was determined between 0.2 and 50 Hz at temperatures between 273 K and the glass transition temperature Tg. It was found that the area under the tanδ vs. T/Tg curve correlates with the crack growth exponent, n, in the empirical v ~ KIn relation between crack growth velocity, v, and stress intensity, KI. This correlation was most distinct for T/Tg < 0.3, still clear for T/Tg < 0.5, but not found for T/Tg > 0.8. The observed results indicate that n correlates with the degree of energy dissipation of relaxation phenomena below Tg. T2 - 27th International Congress on Glass 2025 CY - Kolkata, India DA - 20.01.2025 KW - Internal friction KW - Energy dissipation KW - Crack propagation KW - Silicate glasses PY - 2025 AN - OPUS4-63819 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dávila, Josué A1 - Mohr, Gunther A1 - Hilgenberg, Kai T1 - Parameter development for Laser Powder Bed Fusion of nickel-based Haynes 282 using diverse density determination methods N2 - To manufacture functional components using laser powder bed fusion (PBF-LB/M), the execution of a parameter development with the specific material and machine is an indispensable step. Typically, in the search for the optimal parameter set, the volumetric energy density (VED) used to melt the material serves as an adjustment variable, while the resulting part density as the target parameter. Although this approach effectively reduces the process parameters search-space, additional criteria concerning part quality should be considered in the development. This paper introduces a systematic parameter selection approach, refining the characterization process for processing the nickel-based superalloy Haynes® 282®. The presented strategy not only incorporates the density as target condition but also considers the surface quality and dimensional accuracy of the manufactured samples, crucial for near-net-shape manufacturing. Additionally, three porosity measurement methods (Archimedes method, microscopy, gaspycnometry) for AM metal parts are compared, and their validity for this purpose is discussed. T2 - 13th CIRP Conference on Photonic Technologies [LANE 2024] CY - Fürth, Germany DA - 15.09.2024 KW - Additive Manufacturing KW - Laser powder bed fusion (PBF-LB/M) KW - Archimedes principle KW - Parameter development KW - Gaspycnometry KW - Density determination method KW - Density optimization PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-624417 VL - 124 SP - 93 EP - 97 PB - Elsevier CY - Amsterdam [u.a.] AN - OPUS4-62441 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Costard, René T1 - Explosionsauswirkungen auf Strukturen Versuche und Simulationen N2 - Vorstellung der Versuche von Explosionsversuchen auf dem TTS. Diese werden ergänzt durch die Ergebnisse durchgeführter Simulationen und zeigen die Wirkung von zivilen Explosivstoffen auf Gebäudestrukturen und die aufgetretenen Schädigungen. T2 - 46. Informationstagung Sprengtechnik CY - Siegen, Germany DA - 25.04.2025 KW - Explosivstoff KW - Skalierung KW - Strukturauswirkung KW - Numerische Simulation PY - 2025 AN - OPUS4-62998 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Wiehle, Philipp T1 - Einfluss der Feuchtigkeit auf das Tragverhalten von Lehmmauerwerk N2 - Im Mittelpunkt der vorliegenden Arbeit steht der Einfluss der Feuchte auf die mechanischen Eigenschaften von Lehmmauerwerk. Der Wissensstand zum feuchteabhängigen Tragverhalten von Lehm(mauerwerk) ist bisher lückenhaft, sodass keine explizite Berücksichtigung der Bauteilfeuchte bei der Bemessung tragender Konstruktionen erfolgt. Aktuelle und verlässliche Daten zum Einfluss der Feuchte auf die mechanischen Kenngrößen moderner Lehmbaustoffe fehlen bisher ebenso wie Messwerte in Bezug auf die Bauteilfeuchte unter natürlichen Klimabedingungen. Deswegen wurden im Rahmen dieser Arbeit umfangreiche Untersuchungen zum mechanischen und hygrothermischen Verhalten von Lehmmauerwerk durchgeführt. Die experimentellen Untersuchungen bestehen im Wesentlichen aus Druckversuchen an Lehmsteinen, -mörteln, kleinformatigen Lehmmauerwerksprobekörpern und geschosshohen Lehmmauerwerkswänden. Um das Feuchteverhalten beschreiben zu können, fanden außerdem erstmalig magnetresonanzspektroskopische Messungen an Lehmsteinen statt und es wurden die tatsächlich auftretenden Feuchtegehalte an einer Lehmmauerwerkswand unter natürlichen Klimabedingungen in Form von Langezeitmessungen ermittelt. Es konnte festgestellt werden, dass ein linearer Zusammenhang zwischen Druckfestigkeit und relativer Luftfeuchte besteht, wobei sich die Druckfestigkeit umgekehrt proportional zur relativen Luftfeuchte verhält. Je Prozent Steigerung der relativen Luftfeuchte kommt es zur Abnahme von einem Prozent der Druckfestigkeit. Gleiches gilt für das Elastizitätsmodul. Weiterhin konnte auf Basis der feuchtetechnischen Untersuchungen ein numerisches Modell zur Berechnung des instationären hygrothermischen Verhaltens für Lehmbaustoffe kalibriert werden. Anhand dieses Modells gelang es die bemessungsrelevanten Feuchtegehalte unter Berücksichtigung des instationären hygrothermischen Verhaltens realitätsnah zu berechnen. Die maximalen Feuchtegehalte im Lehmmauerwerk konnten somit in Form einer Parameterstudie in Abhängigkeit des Anwendungsfalls ermittelt werden, wodurch eine explizite Berücksichtigung des Feuchtegehaltes bei der Bemessung ermöglicht wurde. Die Verknüpfung der Erkenntnisse aus den mechanischen und hygrothermischen Untersuchungen dieser Arbeit bildet die Grundlage für das Bemessungskonzept der im Juni 2023 veröffentlichten DIN 18940: Tagendes Lehmsteinmauerwerk. KW - NMR KW - Lehm KW - Mauerwerk KW - Druckfestigkeit KW - Feuchtigkeit PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-637794 DO - https://doi.org/10.14279/depositonce-20800 SP - 1 EP - 114 CY - Berlin AN - OPUS4-63779 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wiehle, Philipp A1 - Baier, Johanna A1 - Thiele, Marc T1 - Structural Design of Earth Masonry in Accordance with Eurocode 6 – Considering Moisture Content and E/fk Ratio N2 - The load‐bearing behaviour of earth masonry is similar to conventional masonry, with two key differences: compressive strength and Young's modulus are dependent on moisture content, and the ratio between Young's modulus and characteristic compressive strength (E/fk) is significantly lower. The current design concept according to the Lehmbau Regeln does not explicitly address these factors, relying instead on a general safety margin, leading to an underestimation of the load‐bearing capacity of modern earth masonry.Compression tests on small‐scale masonry specimens and storey‐high walls revealed that compressive strength and Young's modulus decrease inversely proportional to the increase in relative humidity. Additionally, it was found that conventional masonry design guidelines overestimate the buckling resistance of earth masonry due to its low E/fk ratio of ∼440. However, this ratio remains independent of moisture content, simplifying structural design, as the load‐bearing capacity is only influenced by wall slenderness.The study's findings form the foundation for the newly published German design standard DIN 18940, which explicitly considers moisture content through service classes with moisture factors and addresses the low E/fk ratio with a bilinear adaptation of the reduction factor considering the slenderness. Along with the introduction of the semi‐probabilistic design concept and rigid‐plastic determination of cross‐sectional load‐bearing capacity, modern earth masonry can now be applied in buildings up to four storeys. T2 - Earth Builder Summit CY - Biberach, Germany DA - 06.03.2025 KW - Service class KW - Earth masonry KW - Structural design KW - Moisture PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-637803 DO - https://doi.org/10.1002/cepa.3287 SN - 2509-7075 VL - 8 IS - 1 SP - 9 EP - 21 PB - Ernst & Sohn GmbH AN - OPUS4-63780 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waurischk, Tina A1 - Balzer, R. T1 - The influence of volatile constituents on mechanical properties of glasses N2 - Im Rahmen des Young Researcher Day des SPP1594 wurden die bisherigen Inhalte der Projekte zusammengefasst und vorgetragen. T2 - Annual Meeting and Young Researcher Day CY - Jena, Germany DA - 11.09.2018 KW - Glass KW - Crack growth KW - Vickers KW - DCB KW - Water speciation PY - 2018 AN - OPUS4-46728 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tielemann, Christopher T1 - First hints on reorientation of surface crystals N2 - Up to now, the mechanisms of surface nucleation and surface-induced texture formation are far from being understood. Very few observations of crystal orientation were focused on separately growing surface crystals. In conclusion, no systematic studies on initially oriented crystal growth or nucleation from defined active surface nucleation sites exists. Therefore, the main objective of this just is to advance the basic understanding of the mechanisms of surface-induced microstructure formation in glass ceramics. As a first attempt, we focus on reorientation of separately growing surface crystals during their early growth. T2 - 92nd Annual Meeting of the German Society of Glass Technology in Conjunction with the Annual Meetings of the Czech Glass Society & the Slovak Glass Society CY - Bayreuth, Germany DA - 28. Mai 2018 KW - Glass KW - Crystallization KW - BCS PY - 2018 AN - OPUS4-47536 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waurischk, Tina T1 - Sub-critical crack growth in silicate glasses N2 - Environmental conditions are known to influence sub-critical crack growth (SCCG) that are released from microscopic flaws at the glass surface, leading to stress corrosion phenomena at the crack tip. The processes at the crack-tip are complex and water has been identified as a key component governing SCCG at low crack velocities (region I). In particular, the influence of humidity accelerating crack propagation is well studied for industrial soda-lime silicate glasses, which are practically free (< 1000 ppm) of dissolved water. To shed light on the corrosion process, the situation at the crack-tip is reversed in the present study as dissolved water in larger fractions is present in the glass and crack propagation is triggered in dry environment. For this purpose, water-bearing silicate glasses of up to 8 wt% total water were synthesized in an internally heated pressure vessel at 0.5 GPa and compared to dry glasses of standard glass manufacturing. SCCG was measured using the double cantilever beam technique and by Vickers indentation. For dry glasses, three trends in the crack growth velocity versus stress intensity curve were found. The slope in region I limited by environmental corrosion increases in the order sodium aluminosilicate < sodium borosilicate ≲ sodium lead silicate. The velocity range of region II reflecting the transition between corrosion affected and inert crack growth (region III), varies within one order of magnitude among the glasses. The KI region of inert crack growth strongly scatters between 0.4 and 0.9 MPam1/2. For hydrous glasses, it is found that those of low Tg are more prone to SCCG. As water strongly decreases Tg, it promotes SCCG. First results indicate that molecular water has a dominating influence on SCCG. T2 - ICG Annual Meeting 2018 CY - Yokohama, Japan DA - 23.09.2018 KW - DCB KW - Glass KW - Crack growth KW - Water speciation PY - 2018 AN - OPUS4-47164 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Busch, Richard T1 - Surface Initiated Structure Formation in Glass Ceramics N2 - A summery of previous research regarding surface crystallization is given as well as results regarding thecurrent DFG project are presented. T2 - XRM Workshop CY - Halle, Germany DA - 03.03.2020 KW - Glass KW - Surface KW - XRM PY - 2020 AN - OPUS4-51337 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Bedingungen für den schadensfreien Einsatz von nichtrostenden Stählen N2 - Unter Passivität versteht man den Korrosionsschutz durch dünne, festhaftende Schichten aus Korrosionsprodukten. Für den schadensfreien Einsatz nichtrostender Stähle ergeben sich daraus zwei grundsätzliche Anforderungen. Erstens muss sich die Passivschicht vollständig ausbilden können. Dabei sind die Oberflächenausführung, die mechanische Bearbeitung, die Elementverteilung, Ausscheidungen, die Wärmeeinbringung z.B. bei der schweißtechnischen Verarbeitung, Anlauffarben, sowie die chemische Nachbehandlung bzw. Konditionierung der Oberflächen von großer Bedeutung. Zweitens muss die Repassivierung von Defektstellen unter den Einsatzbedingungen möglich sein. Für das Repassivierungsvermögen sind die Legierungszusammensetzung, mögliche kritische Betriebszustände, prozessbedingte Besonderheiten, wie etwa Stagnationsbedingungen und Reinigungsprozesse von Bedeutung. T2 - Nichtrostende Stähle - Eigenschaften und Anwendungen CY - Dusseldorf, Germany DA - 27.05.2025 KW - Passivität KW - Korrosion KW - Dauerhaftigkeit KW - Schadensursachen PY - 2025 AN - OPUS4-63242 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reinsch, Stefan T1 - Orientierte Oberflächenkristallisation in Gläsern N2 - Bislang wird das Phänomen der orientierten Oberflächenkristallisation kontrovers diskutiert und entsprechende Studien beschränken sich auf nur wenige Gläser. Für Silikatgläser haben wir eine gute Korrelation zwischen der berechneten Oberflächenenergie von Kristallflächen und der orientierten Oberflächenkeimbildung gefunden. Die Oberflächenenergien wurden unter der Annahme abgeschätzt, dass die Kristalloberflächen bei der Keimbildung den Kristallebenen mit minimaler Energie entsprechen, denen ein Riss beim Bruch folgt. Dieses Konzept wurde am Institut für Physik in Rennes erfolgreich bei der Berechnung der Bruchflächenenergien von Gläsern angewandt. Mehrere orientierte Keimbildungsphänomene lassen sich dadurch erklären, dass man annimmt, dass Kristalloberflächen mit hoher Energie dazu neigen, von der Schmelze benetzt zu werden. Dies minimiert die gesamte Grenzflächenenergie des Keims. Darüber hinaus werden wir die Entwicklung der Mikrostruktur beim weiteren Kristallwachstum und ihre Auswirkungen auf die bevorzugte Kristallorientierung diskutieren. T2 - 21. Treffen des DGG-DKG Arbeitskreises „Glasig-kristalline Multifunktionswerkstoffe“ CY - Mainz, Germany DA - 22.02.2024 KW - Oberflächenkeimbildung KW - Kristallorientierung KW - Grenzflächenenergie PY - 2024 AN - OPUS4-60237 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Abschlussbericht zum FGS Vorhaben "Gefügeveränderungen bei trockener Grobbearbeitung" N2 - Der Vortrag stellt die Ergebnisse des Forschungsvorhabens zum Thema Gefügeveränderungen bei trockener Grobbearbeitung vor. Ziel des Vorhabens war die Identifizierung und Quantifizierung möglicher mechanisch- oder thermomechanisch-bedingter Gefügeveränderungen nach trockener Oberflächenbearbeitung. Es wurden opfische und metallografische Untersuchungen sowie Härtemessungen und elektrochemische Korrosionsuntersuchungen durchgeführt. T2 - Jahrestagung der Foschungsgemeinschaft Schleiftechnik e.V CY - Würzburg, Germany DA - 26.03.2025 KW - Stahl KW - Trockene Schleifbearbeitung KW - Metallografie KW - Mikrohärte KW - Korrosion PY - 2025 AN - OPUS4-62796 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - John, Sebastian T1 - Application of an experimental modal analysis on composite pressure vessels for monitoring prestress conditions N2 - Due to high specific stiffness, fibre reinforced plastics are the dominant material group for the design of mobile pressure vessels. At the Federal Institute of Materials Research and Testing (BAM) aging process of composite pressure vessels is studied to be able to give more accurate lifetime predictions in future. Investigations are based on type III breathing air cylinders consisting of an aluminium tank which is fully wrapped with carbon fibre reinforced plastics. Goal is to detect changes of residual stresses over life time which directly affect fatigue strength. Within this paper an approach is presented to monitor residual stresses via an experimental modal analysis (EMA). First, the influence of changed stress conditions on modal parameters is analysed via a numerical study. Secondly, a test bench for an EMA is set up. To be able to analyse cylinders of different prestress condition, several specimens are prestress modified via high-temperature and high-pressure treatment. During modification processes, specimens are monitored via optical fibres to control prestress modifications. Through experimental measurements of the modified specimens via EMA changes in prestressing can be detected. Finally, validity and accuracy of the EMA is evaluated critically by comparing all numerically and experimentally obtained data. T2 - INTERNOISE 2018 CY - Chicago, USA DA - 25.08.2018 KW - Residual stress KW - Composite KW - Pressure vessel KW - Modal analysis PY - 2018 AN - OPUS4-46330 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - John, Sebastian A1 - Mair, Georg W. T1 - Sensitivity analysis of residual stresses in composite pressure vessels via modal analysis N2 - Due to high specific stiffness a nd strength properties, fibre reinforced plastics are used more and more often for the construction of pressure vessels. Within a recent research project run by the Federal Institute for Materials Research and Testing (BAM), aging process of composite pressure vessels is investigated in order to be able to give more accurate lifetime predictions in the future. Focus is set on type III pressure vessels consisting of an aluminium tank which is fully wrapped with carbon fibre reinforced plastics. In order to increase high-cycle fatigue, residual stresses are induced into the pressure vessel during manufacturing process. In particular, residual compressive stresses within the inner aluminium layer have been defined as a main parameter affecting fatigue strength. The aim is to identify and evaluate residual stresses of the pressure vessel by analysing its modal parameters. Through the set-up of a finite-element model potential capability and validity for the use of modal analysis is proven and evaluated, considering influences resulting from manufacturing deviations, too. In the following, a number of stress sensitive modes are defined. Based on these preliminary numerical investigations, a test bench is set up in order to measure pressure vessels via an experimental modal analysis. A final critical evaluation regarding the accuracy of the modal analysis is made by comparing experimental results with data obtained through simulations. T2 - INTER-NOISE 2017 46th International Congress and Exposition on Noise Control Engineering CY - Hong Kong, People's Republic of China DA - 27.08.2017 KW - Composite pressure vessel KW - Modal analysis PY - 2017 SP - 6309 EP - 6316 CY - Hong Kong AN - OPUS4-41842 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Völz, Uwe T1 - Ultrasonic Testing of Hollow Axles with a Conical Rotation Scanner Phased Array Probe N2 - The periodic in-service inspection of railway axles with bore hole is in traditional realised with mechanical rotated probes. This needs a great technical effort for reliable electrical contact and sufficient sound coupling of the ultrasonic probes for fast scans. An adaption for different bore diameters is realised by replacement of the whole probe holder. The presented technique works with a rotationally Symmetrie array whose transducer elements are arranged at a cone and which is centred placed in the bore. The refracted angle is defined by the cone angle and the ratio of the sound velocities in the couplant and in the shaft body. The rotation of the sound beam is mainly realised by an electronic scan of the active aperture without a mechanical movement. Small steps of the rotational angle and the beam forming are realised by electronic control of the active element group. Thus the inspection time for a shaft is reduced and the complex and trouble-prone RF-signal transmission via a commutator ring is not required. The conical probe is applicable for a wide ränge of bore diameters (e.g. 30 - 70 mm). The adaption is exclusively realised by the different diameters of the blinding for the coupling area. The benefit of the new approach are the shorter inspection time, the reduced maintenance effort for the testing System and the applicability of the conical phased array probe for different bore diameters. The present paper describes the investigations, carried out during the ongoing European Project WOLAXIM. T2 - Railways 2012 CY - Las Palmas, Spain DA - 18.04.2012 KW - Ultrasonic testing KW - Phased array KW - Rotation scanner KW - Hollow axle KW - Sleeve shaft KW - WLAXIM PY - 2012 AN - OPUS4-26218 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wallstabe, Ronald A1 - Klinger, Christian T1 - Cause of an implant fracture: material- or fabrication failure? N2 - Intramedullary hip screws (IMHSs) are implanted for the fixture of pertrochanteric femoral fractures (thigh bone). The present work investigates the failure of an IMHS implant after the rehabilitation period which required a revision surgery where the upper femur had to be replaced by a hip endoprosthesis. Due to litigation the corresponding failure analysis was conducted at BAM Federal Institute for Materials Research and Testing and is the subject of this article. By order of the customer failure causes due to material and fabrication failures should be particularly investigated. Therefore, thorough fractographic, chemical as well as metallographic investigations were carried out. In order to assess possible fabrication failures selected dimensions of the components were compared with the technical drawings and the surface topography was analysed. The investigation revealed several causes for the fracture of the lag screw which is the implant component intended to fix the position of the femoral head. These are in descending order of relevance: (1) the screw was placed incorrectly and therefore had a smaller bending stiffness, (2) the femoral fracture zone was not stable, i.e., the lag screw 'moved out' of its proper position and (3) the laser marking on the lag screw was relatively large and led to a metallurgical notch at the now, because of the above mentioned points, severely stressed region. A material- or fabrication failure was not the root cause for the fracture of the lag screw. It was mainly due to its incorrect placement during surgery and the instability of the bone fracture. Furthermore, the implant geometry with 130° was not well-suited for the patient's anatomy. A 135°-IMHS might have been biomechanically preferable. Based on the determined failure causes and influences a relative lifetime estimation led to about 10% of the lifetime of a correctly placed 135°-IMHS assuming a sufficiently stable bone fracture zone. KW - Implant fracture KW - Intramedullary hip screw (IMHS) KW - Austenitic steel KW - Laser-marking KW - Implant placement PY - 2012 DO - https://doi.org/10.1016/j.engfailanal.2012.05.010 SN - 1350-6307 SN - 1873-1961 VL - 25 SP - 261 EP - 270 PB - Elsevier Science Publ. CY - Oxford AN - OPUS4-26238 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quosdorf, Heike T1 - A Digital Object Identifier for Additively Manufactured Parts as Open Source Software Package N2 - A method to uniquely identify samples without printed or handwritten labels is an advantage not just for additively manufactured parts. To kickstart industry use cases it is important to provide a ready made implementation kit. Following an open science and open source software approach Germanys Federal Institute for Materials Research and Testing BAM seeks to promote digital solutions of ongoing Research projects. With this software package a novel method based on microstructural features as identifiers DOI4AM (digital object identifier for additively manufactured parts will be explained alongside its implementation as open source Python software package. The digital object identifier (DOI) links product data clearly and forgery proof with real components. Its implementation helps to identify and securely authenticate additively manufactured components during its product life cycle by using characteristic microstructure features just like a fingerprint. To calculate the DOI fingerprint, a few preprocessing steps need to be performed to detect the uniquely distributed microstructure features that occur during the 3D printing process. A go through guide show s the preprocessing steps that include computer tomography (CT) image capturing, feature segmentation and data distribution via CSV files. While all steps can be followed along in a Jupyter notebook with sample data, the software package includes functions to create and compare fingerprints, as well, as an application programming interface (API) for integration in existing software platforms. A quick showcase of our industry partners implementation of the algorithm as containerized micro service in their digital product passport (DPP) web solution PASS X proves the first successful technology transfer of this project. T2 - MSE Research Data Forum 2025 CY - Siegburg, Germany DA - 08.07.2025 KW - Open Science KW - Authentication KW - Unique identification KW - Digital fingerprint KW - X-ray Computed Tomography KW - Additive manufacturing KW - Open Source Software PY - 2025 AN - OPUS4-63904 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schilling, Markus A1 - Marschall, Niklas A1 - Niebergall, Ute A1 - Wachtendorf, Volker A1 - Böhning, Martin T1 - Characteristics of environmental stress cracking of PE-HD induced by biodiesel and diesel fuels N2 - In the context of the increasing effect of carbon dioxide emissions on the global climate biodiesel produced from renewable sources has emerged as a promising contender replacing fossil fuels, especially in long-range transport vehicles, using existing engines and infrastructure. High-density polyethylene is one of the prevailing materials for pipe and container applications for storage and transport of such fuels, both, from fossil and renewable resources. The contact with the respective fuels raises questions concerning material compatibility as biodiesel exhibits significant differences compared to conventional diesel fuel affecting its sorption and plasticization behavior in polyethylene. In this study, its behavior with respect to environmental stress cracking, considered one of the most frequent damage mechanisms leading to failure of polymer parts and packaging, was evaluated using the well-established Full Notch Creep Test. This approach allows for a detailed fracture surface analysis using imaging techniques, such as optical and laser scanning microscopy, as well as infrared spectroscopy. Comparing the environmental stress cracking behavior in standard surfactant solutions with that in biodiesel and diesel, respective crack propagation rates, showing different levels of acceleration, were determined and details of the underlying mechanisms could be revealed. Furthermore, the specific infrared absorption of the biodiesel’s ester functionality allows its semi-quantitative determination on the fracture surface of the tested specimens after failure. Thus, a preferred uptake of sorptive fluids in the fracture zone due to local morphological changes of the polyethylene could be directly evidenced by infrared spectroscopy. KW - Environmental stress cracking (ESC) KW - Full notch creep test (FNCT) KW - Confocal laser scanning microscopy (LSM) KW - Biodiesel KW - Diesel PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-608591 DO - https://doi.org/10.1016/j.polymertesting.2024.108547 SN - 0142-9418 VL - 138 SP - 1 EP - 16 PB - Elsevier Ltd. AN - OPUS4-60859 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stühler, Merlin R. A1 - Makki, Hesam A1 - Silbernagl, Dorothee A1 - Dimde, Mathias A1 - Ludwig, Kai A1 - Tegner, Bengt E. A1 - Greve, Christopher A1 - Rausch, Konstantin A1 - Herzig, Eva M. A1 - Köhler, Anna A1 - Plajer, Alex J. T1 - Flexibility and Dynamicity Enhances and Controls Supramolecular Self-Assembly of Zinc(II) Metallogels N2 - Supramolecular self-assembly of stacked architectures is typically achieved through hydrogen bonding or π–π interactions between monomers constructed from stable and inert bonds. In contrast, coordinative interactions of early metals promise distinct self-assembly behaviour due to more flexible bonding geometries and a wider range of stabilities and exchange kinetics. In this report we demonstrate that tailoring the flexible coordination sphere of Zinc(II) complexes via subtle ligand modification promotes not only one but also three-dimensional self-assembly both thermodynamically and kinetically into higher-order fibrous morphologies, the latter being elucidated by electron tomography. As a result, coordination chemistry can be translated into both nanoscopic (fibre stiffness) and macroscopic (thermal gel stability) material properties. Utilizing dynamicity enables gelation via subcomponent self-assembly, constructing the supramolecular polymer network simultaneously with the monomer. Furthermore, coordinative dis- and reassembly via metal-ligand exchange reactions involving the first and second coordination spheres allows for control over gelation and emission of the system. Our report links concepts in supramolecular self-assembly and coordination chemistry by leveraging the unique bonding interactions that cannot be achieved for traditional monomers, promising applications in stimuli-responsive optoelectronics. KW - Nanomaterial KW - AFM KW - Organometallic KW - Gel PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-634221 DO - https://doi.org/10.1002/adfm.202507793 SN - 1616-301X SP - 1 EP - 10 PB - Wiley-VCH GmbH CY - Weinheim AN - OPUS4-63422 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Erdmann, Maren A1 - Niebergall, Ute A1 - Wachtendorf, Volker A1 - Böhning, Martin T1 - Evaluation of UV-induced embrittlement of PE-HD by Charpy impact test N2 - The impact fracture behavior of two common high-density polyethylene grades for container applications were intensively studied by the instrumented Charpy impact test after well-defined exposure to UV-irradiation. Individual stages of the impact event, such as crack initiation and crack propagation energy as well as maximum impact load, were investigated from the recorded load–deflection curves. UV-induced material property changes were further investigated by infrared spectroscopy, differential scanning calorimetry, and dynamic-mechanical analysis as well as density measurements. Based on the results of the Charpy impact test, three indicators were identified to describe the extend of photooxidation on high-density polyethylene: (a) a reduced Charpy impact strength—at least to half of its initial value for a distinctly brittle impact fracture, (b) a marked decrease in the crack propagation contribution to the impact strength, and (c) an increase of the brittle features of the fracture surface. KW - Degradation KW - Mechanical properties KW - Packaging KW - Polyolefins KW - Polyethylene PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-509130 DO - https://doi.org/10.1002/APP.49069 SN - 0021-8995 VL - 137 IS - 36 SP - 49069 PB - Wiley AN - OPUS4-50913 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schilling, Markus A1 - Niebergall, Ute A1 - Marschall, Niklas A1 - Alig, I. A1 - Böhning, Martin T1 - A phenomenological criterion for an optical assessment of PE-HD fracture surfaces obtained from FNCT N2 - The full-notch creep test (FNCT) is a common test method to evaluate the environmental stress cracking (ESC) behavior of high-density polyethylene (PE-HD), e.g. for container materials. The test procedure as specified in ISO 16770 provides a comparative measure of the resistance against ESC using the time to failure of PE-HD specimens under constant mechanical load in a well-defined liquid test environment. Since the craze-crack damage mechanism underlying the ESC phenomenon is associated with brittle failure, the occurrence of a predominantly brittle fracture surface is a prerequisite to consider an FNCT measurement as representative for ESC, i.e. a time to failure dominated by craze-crack propagation. The craze-crack propagation continuously reduces the effective residual cross-sectional area of the specimen during the test, which results in a corresponding increase of the effective mechanical stress. Thus, a transition to ductile shear deformation is inevitable at later stages of the test, leading usually to a pronounced central ligament. Therefore, an optical evaluation of FNCT fracture surfaces concerning their brittleness is essential. An enhanced imaging analysis of FNCT fracture surfaces enables a detailed assessment of craze-crack Propagation during ESC. In this study, laser scanning microscopy (LSM) was employed to evaluate whether FNCT fracture surfaces are representative with respect to craze-crack propagation and ESC. Based on LSM height data, a phenomenological criterion is proposed to assess the validity of distinct FNCT measurements. This criterion is supposed to facilitate a quick evaluation of FNCT results in practical routine testing. Its applicability is verified on a sample basis for seven different commercial PE-HD container materials. KW - Environmental stress cracking (ESC) KW - Full notch creep test (FNCT) KW - Laser scanning microscopy (LSM) KW - Fracture surfaces KW - Optical criterion of brittleness PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-521012 DO - https://doi.org/10.1016/j.polymertesting.2020.107002 VL - 94 SP - 107002 PB - Elsevier Ltd. CY - Amsterdam AN - OPUS4-52101 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Erxleben, Kjell A1 - Kaiser, Sebastian A1 - Rhode, Michael A1 - Kannengiesser, Thomas A1 - Kromm, Arne T1 - In-service and repair welding of pressurized hydrogen pipelines–a review on current challenges and strategies N2 - Hydrogen is the energy carrier for a sustainable future without fossil fuels. As this requires a reliable transportation infrastructure, the conversion of existing natural gas (NG) grids is an essential part of the worldwide individual national hydrogen strategies, in addition to newly erected pipelines. In view of the known effect of hydrogen embrittlement, the compatibility of the materials already in use (typically low-alloy steels in a wide range of strengths and thicknesses) must be investigated. Initial comprehensive studies on the hydrogen compatibility of pipeline materials indicate that these materials can be used to a certain extent. Nevertheless, the material compatibility for hydrogen service is currently of great importance. However, pipelines require frequent maintenance and repair work. In some cases, it is necessary to carry out welding work on pipelines while they are under pressure, e.g., the well-known tapping of NG grids. This in-service welding brings additional challenges for hydrogen operations in terms of additional hydrogen absorption during welding and material compatibility. The challenge can be roughly divided into two parts: (1) the possible austenitization of the inner piping material exposed to hydrogen, which can lead to additional hydrogen absorption, and (2) the welding itself causes an increased temperature range. Both lead to a significantly increased hydrogen solubility in the respective materials compared to room temperature. In that connection, the knowledge on hot tapping on hydrogen pipelines is rare so far due to the missing service experiences. Fundamental experimental investigations are required to investigate the possible transferability of the state-of-the-art concepts from NG to hydrogen pipeline grids. This is necessary to ensure that no critical material degradation occurs due to the potentially increased hydrogen uptake. For this reason, the paper introduces the state of the art in pipeline hot tapping, encompassing current research projects and their individual solution strategies for the problems that may arise for future hydrogen service. Methods of material testing, their limitations, and possible solutions will be presented and discussed. KW - In-service KW - Welding KW - Hydrogen pipeline KW - Review PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-638847 DO - https://doi.org/10.1007/s40194-025-02127-x SN - 0043-2288 SP - 1 EP - 24 PB - Springer Science and Business Media LLC AN - OPUS4-63884 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 37, Heft 2 T3 - Amts- und Mitteilungsblatt der BAM - 2/2007 PY - 2007 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-318 SN - 0340-7551 VL - 37 IS - 2 SP - 1 EP - 102 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-31 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 36, Heft 4 & Band 37, Heft 1 T3 - Amts- und Mitteilungsblatt der BAM - 4/2006 & 1/2007 PY - 2007 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-325 SN - 0340-7551 VL - 36 & 37 IS - 4/2006 & 1/2007 SP - 1 EP - 137 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-32 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 36, Heft 3 T3 - Amts- und Mitteilungsblatt der BAM - 3/2006 PY - 2006 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-334 SN - 0340-7551 VL - 36 IS - 3 SP - 1 EP - 182 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-33 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 36, Heft 2 T3 - Amts- und Mitteilungsblatt der BAM - 2/2006 PY - 2006 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-349 SN - 0340-7551 VL - 36 IS - 2 SP - 1 EP - 145 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-34 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 35, Heft 4 & Band 36, Heft 1 T3 - Amts- und Mitteilungsblatt der BAM - 4/2005 & 1/2006 PY - 2006 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-352 SN - 0340-7551 VL - 35 & 36 IS - 4/2005 & 1/2006 SP - 1 EP - 163 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-35 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Treumann, Hartwig A1 - Andre, Hilmar A1 - Blossfeld, Eduard A1 - Pfeil, Norbert A1 - Zindler, Matthias-Michael T1 - Brand- und Explosionsgefahren explosionsgefährlicher Stoffe bei Herstellung und Lagerung - Modellversuche mit pyrotechnischen Sätzen und Gegenständen N2 - Die Wirkung von Schwarzpulver und anderen pyrotechnischen Salzen sowie pyrotechnischer Munition bei Brand- und Explosionsversuchen in einem Reihengebäude in Ausblasebauart wurde in unterschiedlicher Anordnung dieser Stoffe und mit verschiedenen Ausblasewänden untersucht. Die Explosionsparameter Druck, Wärmestrahlung und Flammenausbreitung geben Auskunft über die Gefährdung der Umgebung und benachbarter Räume. Entsprechende Versuche wurden in einem kleinen Stahlmodell (1 m3) durchgeführt, wobei d1e Untersuchung von Einflußgrößen und besonderen Phänomenen der Druckentlastung im Vordergrund stand. Weitere Versuche unter anderen Bedingungen waren z.B. Freifeldmessungen zur Ermittlung von Druckausbreitungsfunktionen. Die Übertragbarkeit der Ergebnisse wurde diskutiert und sofern möglich mathematisch formuliert. Für die quantitative Unterscheidung der Lagergruppen 1.3 und 1.4 der Zweiten Verordnung zum Sprengstoffgesetz wurde ein Wärmestrahlungsmeßsystem entwickelt und erprobt, das den vielfältigen Reaktionsmöglichkeilen verpackter pyrotechnischer Gegenstände gerecht wird und daher allgemein verwendbar ist. T3 - BAM Forschungsberichtreihe - 118 KW - Lagertechnik KW - Pyrotechnik KW - Technische Sicherheit KW - Explosionsgefährlicher Stoff KW - Experiment PY - 1985 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3320 SN - 0938-5533 VL - 118 SP - 1 EP - 188 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-332 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Czichos, Horst A1 - Sievers, G. T1 - Materials Technologies and Techno-Economic Development N2 - Eine im Auftrag der Deutschen Stiftung für Internationale Entwicklung (DSE) erarbeitete Studie über die Bedeutung von Materialtechnologien für zukünftige technisch-wirtschaftliche Entwicklungen, besonders im Hinblick auf die Entwicklungsländer. N2 - This study was prepared at the request of the German Foundation for International Development (Deutsche Stiftung für Internationale Entwicklung) in order to review the state of the art of materials technologies and their potential for future techno-economic developments. The importance of materials technologies is immediately obvious from the fact that materials rank together with energy and information as basic resources of mankind. That which distinguishes materials from the other technologies and sciences which are subject of intense current attention is that materials are not an end product in themselves but are needed to permit Engineering structures to fulfill their purposes. Demands for improved materials and materials technologies basically spring from the functions required of engineering structures, such as improved performance, integrity and reliability. Materials have an underpinning role, they provide the frar:nework for all industrial sectors in every country and thus they represent essentially an enabling technology. A review of the state of the art shows that in the industrialized countries there has been a rapid development of "New Materials" and "New Materials Technologies" in recent years. This has led to major new industries, including computers, plastics and synthetic fibres and rubbers and nuclear power. Although there are euphoric claims about the future of new materials such as fine ceramies and composites, their applications lie predominantly in the high technology or value added end of the engineering product market, and a suitable industrial base is needed to support the implantation of such materials and related new technologies. ln considering the possibilities and potentials of materials and materials technologies for developing countries, the following requisites may be named together with the requirement of a "minimum Ievei of technological competence" in order to use their potential chances: 1. The need for local strategies and "appropriate technologies" 2. A concern about the "total materials cycle" in any new development- from the extraction of ores through manufacturing of finished products, use, reuse, recycling and disposal. 3. The consideration of especially suited "new" materials technologies, such as High Strength Low Alloy Steels (HSLA Steels) - Fibre Reinforced Structural Composites - Powder Metallurgy and the blending with conventional technologies. 4. The necessity of maintenance technologies and strategies 5. The need to mitigate materials deterioration and darnage processes like fracture, fatigue, corrosion, wear and biodeterioration through contemporary technologies, as for example surface coatings. 6. The necessity to establish neutral National Institutes for materials testing and quality control. 7. The necessity to establish agreed codes of practice and materials standards and specifications. T3 - BAM Forschungsberichtreihe - 117 KW - Materials Technologies KW - Techno-Economic Development KW - Industrial Development KW - Developing Countries KW - Materials Cycle KW - Materials Standards KW - Advance Technology Alert System PY - 1985 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3335 SN - 978-3-88314-468-1 SN - 0938-5533 VL - 117 SP - 1 EP - 56 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-333 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Kasper, Franz-Josef A1 - Müller, Renate A1 - Rudolphi, Reinald A1 - Wagner, Armin T1 - Theoretische Ermittlung des Wärmedurchgangskoeffizienten von Fensterkonstruktionen unter besonderer Berücksichtigung der Rahmenproblematik N2 - Zur wärmeschutztechnischen Beurteilung hinsichtlich von Transmissionswärmeverlusten (k- Wert-Berechnung), Tauwasserbildung und Wärmebrückenwirkungen im Anschlussbereich Fenster-Wand wurde ein eigenentwickeltes Rechenprogramm zur Berechnung dreidimensionaler Temperatur- und Wärmestromverteilungen eingesetzt, das quaderförmige Volumenelemente, finite Differenzen und ein sehr leistungsfähiges, direktes Blockeliminationsverfahren benutzt. T3 - BAM Forschungsberichtreihe - 116 KW - Fenster KW - Fenster-Wandanschlüsse KW - Prüfverfahren KW - Wärmedurchgangskoeffizienten KW - Temperaturverteilung KW - Tauwasserbildung KW - Rechenprogramm STAT3D PY - 1985 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3342 SN - 978-3-88314-460-6 SN - 0938-5533 VL - 116 SP - 1 EP - 68 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-334 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Richter, Klaus T1 - Farbempfindlichkeitsmerkmal Elementarbuntton und Buntheitsabstände als Funktion von Farbart und Leuchtdichte von In- und Umfeld N2 - Psychophysikalische Experimente zur Ermittlung des visuellen Farbsehsystems, insbesondere Experimente über Farbempfindungsmerkmale Buntton und Buntheit in In- und Umfeldern verschiedener Farben und Leuchtdichte. Besondere Bedeutung für die Bereiche Farbfotografie, Farbfernsehen, Mehrfarbendruck, Bildschirmfarbgrafik. T3 - BAM Forschungsberichtreihe - 115 KW - Farbensehen PY - 1985 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3350 SN - 978-3-88314-420-7 SN - 0938-5533 VL - 115 SP - 1 EP - 130 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-335 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Rose, Peter A1 - Raabe, Peter A1 - Daum, Werner A1 - Szameit, Andreas T1 - Neue Verfahren für die Prüfung von Reaktorkomponenten mittels Röntgen- und Gammastrahlen N2 - Mittels Mehrwinkel-Radiometrie ist es gelungen, berührungslos und automatisch die Tiefenlage von Fehlern zu bestimmen. Das Verfahren ist speziell auf alle durchstrahlbaren Objektgeometrien übertragbar. T3 - BAM Forschungsberichtreihe - 114 KW - Bildverarbeitung KW - Röntgengrobstrukturanalyse KW - Bauelement KW - Kernreaktor PY - 1985 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3367 SN - 978-3-88314-419-3 SN - 0938-5533 VL - 114 SP - 1 EP - 243 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-336 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Lützow, Wolfgang T1 - Zeitstandverhalten und strukturelle Veränderungen von vielfach wiederverarbeiteten Polyethylenen N2 - Wiederverarbeitung von Produktionsabfällen, möglichst in demselben Produktionsbetrieb oder Produktionszweig, in dem sie entstanden sind. Im Unterschied zu Recycling liegen hier vor Beginn der Wiederverarbeitung sortenreine, nicht verunreinigte und nicht durch Praxisbeanspruchung geschädigte Abfälle vor, sogenannte Reststoffe. T3 - BAM Forschungsberichtreihe - 112 KW - Werkstoffprüfung KW - Recycling KW - Extrudieren KW - Polyethylene PY - 1985 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3380 SN - 978-3-88314-409-6 SN - 0938-5533 VL - 112 SP - 1 EP - 52 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-338 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Ziegler, Kurt T1 - Über den Einfluß der Initiierung auf die detonative Umsetzung von Andex-Sprengstoffen unter Berücksichtigung sicherheitstechnischer Gesichtspunkte N2 - Die Arbeit behandelt das Detonationsverhalten des Gesteinsprengstoffs Andex bei Zündung durch verschiedene Verstärkungsladungen bzw. ohne Verstärkungsladungen direkt durch einen elektrischen Zünder. T3 - BAM Forschungsberichtreihe - 111 KW - Sprengstoff KW - Detonation KW - Initiierung KW - Brückenzünder KW - Technische Sicherheit KW - Salzbergbau PY - 1985 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3393 SN - 978-3-88314-383-9 SN - 0938-5533 VL - 111 SP - 1 EP - 106 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-339 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Walde, Hermann A1 - Kropp, Bernhard T1 - Wasserstoff als Energieträger N2 - Der Bericht soll dazu beitragen, die Möglichkeiten der Weiterentwicklung der Wasserelektrolyse und der Wasserstofftechnologie aufzuzeigen und Überblick über diese Entwicklung zu geben. T3 - BAM Forschungsberichtreihe - 110 KW - Thermochemische Kreisprozesse KW - Wasserstoffgewinnung KW - Energiewirtschaft KW - Hydridpeicher KW - Kohlevergasung KW - Druckelektrolyse KW - Wasserdampfelektrolyse PY - 1985 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3408 SN - 978-3-88314-382-0 SN - 0938-5533 VL - 110 SP - 1 EP - 40 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-340 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Omar, Mohamed T1 - Zur Wirkung der Schrumpfbehinderung auf den Schweißeigenspannungszustand und das Sprödbruchverhalten von unterpulvergeschweißten Blechen aus St E 480 N N2 - Die Schweißeigenspannungen beeinflussen den gesamten Spannungszustand einer Konstruktion, insbesondere wenn sie aus hochfestem Stahl hergestellt worden ist. Sie können sogar Ursache für sprödes Versagen sein. Die Untersuchungen befassen sich mit der Schrumpfung und Eigenspannungsverteilung an geschweißten Stahlblechen sowie mit dem Einfluss der Eigenspannungen auf das Sprödbruchverhalten. T3 - BAM Forschungsberichtreihe - 109 KW - Eigenspannung KW - Feinkornstahl KW - Unterpulverschweissen KW - Stahlblech KW - Schrumpfung KW - Bruch PY - 1985 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3419 SN - 978-3-88314-381-2 SN - 0938-5533 VL - 109 SP - 1 EP - 154 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-341 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Habig, Karl-Heinz T1 - Verschleißerscheinungen an gas-, bad- und ionitriertem Stahl 42 CrMo 4 N2 - Vergleichende Verschleißerscheinungen an unterschiedlich nitrierten Stählen sind das Thema dieser Arbeit, die in enger Zusammenarbeit mit der Industrie erfolgte. T3 - BAM Forschungsberichtreihe - 38 PY - 1976 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-4126 SN - 0938-5533 VL - 38 SP - 1 EP - 24 PB - Bundesanstalt für Materialprüfung (BAM) CY - Berlin AN - OPUS4-412 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Struck, Werner T1 - Die stoßartige Beanspruchung leichter, nichttragender Bauteile durch einen mit der Schulter gegenprallenden Menschen N2 - Vorschlag für ein Prüfverfahren. Mitarbeiter des Laboratoriums " Grundlagen und Sonderprobleme der BAM-Fachgruppe Tragfähigkeit der Baukonstruktionen" führten diese an der Praxis orientierten Untersuchungen durch. T3 - BAM Forschungsberichtreihe - 37 PY - 1976 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-4135 SN - 0938-5533 VL - 37 SP - 1 EP - 96 PB - Bundesanstalt für Materialprüfung (BAM) CY - Berlin AN - OPUS4-413 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Hundt, Jürgen T1 - Wärme- und Feuchtigkeitsleitung in Beton unter Einwirkung eines Temperaturgefälles N2 - Die beim Betrieb von Reaktoren bei Verwendung von dickwandigen Spannbeton-Reaktordruckbehältern im Beton entstehenden Temperaturen beeinflussen dessen Wärme- und Feuchtigkeitsleitung. Derartige Vorgänge wurden an je drei balkenförmigen Probekörpern aus Beton mit gebrochenem (caicitischem) Zuschlag bzw. ungebrochenem (Rhein-Kiessand-) Zuschlag untersucht. Die Erscheinungen stehen in Beziehung zu der Gefügeentwicklung des Betons, was durch Serienbestimmung des Gehaltes an nicht verdampfbarem Wasser, der Gesamtporosität sowie der Porengrößenverteilung nachgewiesen werden kann. Die örtlichen Temperatur- und Feuchtigkeitsbedingungen beeinflussen auch die technologischen Eigenschaften, von denen Druckfestigkeit, Längenänderungen infolge Schrumpfens und Schwindens sowie Wärmeausdehnung und Wärmeleitfähigkeit ermittelt worden sind. T3 - BAM Forschungsberichtreihe - 36 PY - 1976 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-4144 SN - 0938-5533 VL - 36 SP - 1 EP - 110 PB - Bundesanstalt für Materialprüfung (BAM) CY - Berlin AN - OPUS4-414 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Deppe, Hans-Joachim T1 - Untersuchungen zur Vergütung von Holzwerkstoffen N2 - Holz ist ein traditioneller Roh- und Werkstoff, der seit Jahrhunderten einen bedeutenden Platz in der Wirtschaft einnimmt. Den Anforderungen des Marktes nach homogenen, großflächigen und isotropen Werkstoffen wurde die Holzindustrie durch die Entwicklung der Holzwerkstoffe gerecht. Unter Holzwerkstoffen versteht man im engeren Sinne Furnier- und Tischlerplatten, Faserhart- und Faserdämmplatten sowie Holzspanplatten und Formteile aus Holzspänen oder Holzfasern. Furnier- und Tischlerplatten werden unter dem Oberbegriff Sperrholz zusammengefaßt. Jeder dieser Werkstoffe stellt spezifische Anforderungen an das Grundmaterial Rohholz. T3 - BAM Forschungsberichtreihe - 34 KW - Holzwerkstoff PY - 1976 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-4161 SN - 0938-5533 VL - 34 SP - 1 EP - 164 PB - Bundesanstalt für Materialprüfung (BAM) CY - Berlin AN - OPUS4-416 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Wagner, Armin A1 - Kieper, Gerhard A1 - Rudolphi, Reinald T1 - Die Bestimmung der Temperaturleitfähigkeit von Baustoffen mit Hilfe eines nichtstationären Meßverfahrens N2 - In der BAM werden seit Jahren die messtechnischen und theoretischen Grundlagen eines nichtstationären Verfahrens zur Messung der Wärmeleitfähigkeit von Baustoffen untersucht. Diese Arbeit behandelt die entsprechenden Messverfahren. T3 - BAM Forschungsberichtreihe - 33 PY - 1975 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-4178 SN - 0938-5533 VL - 33 SP - 1 EP - 41 PB - Bundesanstalt für Materialprüfung (BAM) CY - Berlin AN - OPUS4-417 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Fuhrmann, Gerhard T1 - Untersuchungen zur Klärung des Verhaltens thermoplastischer Kunststoffe bei Wechseldehnungsbeanspruchung N2 - Die für eine Vielfalt von konstruktiven Aufgaben einsetzbaren Kunststoffe werden auch bei möglichen Dauerwechselbeanspruchungen verwendet. Angaben für thermoplastische Kunststoffe liegen zu den hier ausgewählten Werkstoffen für technische Konstruktionen vor. Nach einer kritischen Durchsicht veröffentlichter Ergebnisse von Wechselfestigkeitsuntersuchungen wird die Konstruktion einer Prüfmaschine vorgestellt, die bei vorgegebener Wechselverformung eine Dauerbeanspruchung von Probekörpern begrenzter Steifheit bei Regelung der vorgegebenen Mittelkraft und Beanspruchungsfrequenz und geringem Energieverbrauch zuläßt. Eine Registrierung der Meßwerte ist beim Einlaufvorgang und bei der Dauerbeanspruchung möglich. An den Materialien PA 6, PA 6 KR 1313, PA 6+25 % GF, PA 66 und POM CP wurde das Verhalten thermoplastischer Kunststoffe während der Wechselbeanspruchung bis zum Bruch der Proben untersucht. Die Messwerte konnten mit Annahmen und Ergebnissen thermischer Vorversuche auf einem Großrechner korrigiert und zur Beschreibung des wirklichen Probenverhaltens ausgewertet werden. Die Ergebnisse weisen auf interessante Eigenheiten der thermoplastischen Kunststoffe und zeigen zum Teil Abweichungen gegenüber Literaturangaben. Diese werden damit hinsichtlich ihrer teilweise widersprechenden Aussagen über den Verlauf der Wöhlerkurven und eines Temperatur- wie Beanspruchungsfrequenzeinflusses verständlicher. Der Dauerwechseldehnungsversuch ist mit seiner intensiven Materialbeanspruchung zur Klärung struktureller Zusammenhänge thermoplastischer Kunststoffe wie auch zur Förderung eines besseren Verständnisses und damit besseren Nutzung dieser modernen Konstruktionswerkstoffe geeignet. Alle untersuchten Materialien zeigen im Einlaufbereich der Wechselbeanspruchung eine temperaturabhängige Abnahme des E-Moduls. Das ausgeprägt unterschiedliche Verhalten der hier gewählten thermoplastischen Kunststoffe bei andauernder Wechseldehnungsbeanspruchung wird bei ihrer Verwendung für technische Konstruktionen mit deren durch Form, Kraft und Temperatur bedingten ungleichen Dehnungen im Vergleich mit einer Stahlkonstruktion zu ebenso unterschiedlichen Beanspruchungen des Bauteils führen. T3 - BAM Forschungsberichtreihe - 31 PY - 1975 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-4192 SN - 0938-5533 VL - 31 SP - 1 EP - 104 PB - Bundesanstalt für Materialprüfung (BAM) CY - Berlin AN - OPUS4-419 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Stadthaus, Meinhard T1 - Untersuchungen an Prüfmitteln für Magnetpulverprüfung N2 - Die Magnetpulverprüfung gehört zu den ältesten und bekanntesten zerstörungsfreien Prüfverfahren. Das wichtigste Problem. die objektive Ermittlung der Erkennbarkeit der Magnetpulveranzeigen ist Gegenstand dieser Arbeit. T3 - BAM Forschungsberichtreihe - 57 PY - 1979 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3936 SN - 0938-5533 VL - 57 SP - 1 EP - 28 PB - Bundesanstalt für Materialprüfung (BAM) CY - Berlin AN - OPUS4-393 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Klaffke, Dieter T1 - Beobachtungen und Orientierungsbestimmung der Oberflächenkristalle polykristalliner 99,999 %-AI-Proben bei Biegewechselbeanspruchung N2 - Ausgegangen wird von der Vorstellung, dass die Anwendung der Kontinuumsmechanik auf polykristalline Werkstoffproben als Ganzes nicht der Natur der Schädigungsvorgänge bei der Werkstoffzerrüttung gerecht werden kann. Die Aufmerksamkeit muss sich vielmehr auf das Verhalten der einzelnen Kristalle richten. T3 - BAM Forschungsberichtreihe - 55 PY - 1978 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3958 SN - 0938-5533 VL - 55 SP - 1 EP - 78 PB - Bundesanstalt für Materialprüfung (BAM) CY - Berlin AN - OPUS4-395 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Wittig, Günther T1 - Untersuchungen zur Anwendung von Mikrowellen in der zerstörungsfreien Prüfung N2 - Die Anwendbarkeit von Mikrowellen bei der zerstörungsfreien Untersuchung von nichtmetallischen Werkstoffen ist Gegenstand. T3 - BAM Forschungsberichtreihe - 49 PY - 1977 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-4019 SN - 0938-5533 VL - 49 SP - 1 EP - 34 PB - Bundesanstalt für Materialprüfung (BAM) CY - Berlin AN - OPUS4-401 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Gierloff, Michael A1 - Maultzsch, Matthias T1 - Untersuchung des Verhaltens von Lagerzementen N2 - Untersucht werden Zemente aus der Berliner "Senatsreserve", die bis zu 15 Jahre gelagert waren. Für Qualitätseinbußen, z. B. Festigkeitsminderung, werden Handhabungen vermittelt und Hinweise auf Verhinderung von Qualitätseinbußen gegeben. T3 - BAM Forschungsberichtreihe - 77 KW - Zement PY - 1981 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3735 SN - 0938-5533 VL - 77 SP - 1 EP - 48 PB - Bundesanstalt für Materialprüfung (BAM) CY - Berlin AN - OPUS4-373 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Buchhardt, Frank A1 - Brandl, Peter T1 - Untersuchungen zur Integrität des Liners von Reaktorsicherheitshüllen (Containments) in Stahlbeton- und Spannbetonbauweise N2 - Untersucht wird das Tragverhalten einer punktweise im Beton verankerten Stahllinermembran mit dem besonderen Aspekt extremaler Last- und Verformungsbedingungen. T3 - BAM Forschungsberichtreihe - 69 PY - 1980 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3819 SN - 0938-5533 VL - 69 SP - 1 EP - 152 PB - Bundesanstalt für Materialprüfung (BAM) CY - Berlin AN - OPUS4-381 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Auersch, Lutz T1 - Durch Bodenerschütterungen angeregte Gebäudeschwingungen - Ergebnisse von Modellrechnungen N2 - Beschreibung von Modellrechnungen zur Übertragung von Erschütterungen vom Boden in Gebäuden und zum Schwingungsverhalten von Gebäuden. T3 - BAM Forschungsberichtreihe - 108 KW - Schwingung KW - Stockwerkrahmen KW - Schienenverkehr KW - Modell PY - 1984 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3423 SN - 978-3-88314-363-4 SN - 0938-5533 VL - 108 SP - 1 EP - 36 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-342 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Lehnert, Jan T1 - Setzung von Fundamenten infolge dynamischer Last N2 - Untersuchung anhand von Modellversuchen über die Setzung dynamisch belasteter Bauwerke, insbesondere von Fundamenten von aufgeständerten Strecken und Brücken. T3 - BAM Forschungsberichtreihe - 106 KW - Fundament KW - Setzung KW - Dynamische Belastung PY - 1984 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3440 SN - 978-3-88314-360-X SN - 0938-5533 VL - 106 SP - 1 EP - 48 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-344 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Gierloff, Michael T1 - Beeinflussung von Betoneigenschaften durch Zusatz von Kunststoffdispersionen N2 - Zusätze von wässrigen Kunststoffdispersionen verändern Festbetoneigenschaft, haben aber auch Einfluss auf die Verarbeitbarkeit des Frischbetons. Die Ergebnisse der Untersuchungen geben Anhaltspunkte dafür, wie solche Betone bei extremen, aber in der Praxis zu erwartenden klimatischen Beanspruchungen reagieren. T3 - BAM Forschungsberichtreihe - 104 KW - Betonzusatzmittel KW - Kunststoff KW - Dispersion PY - 1984 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3463 SN - 978-3-88314-339-1 SN - 0938-5533 VL - 104 SP - 1 EP - 98 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-346 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Klamrowski, Günter A1 - Neustupny, Paul T1 - Untersuchungen zur Prüfung von Beton auf Frostwiderstand N2 - Untersuchungen zur Prüfung von Beton auf Frostwiderstand ISBN 3-88314-298-0 Gefügespannungen wie sie durch thermodynamische Vorgänge im Frost-Tau-Wechsel erzeugt werden, können auch bei Trocknungs- und Sättigungswechsel entstehen und zu Materialänderungen führen. Die Untersuchungen beziehen sich auf die Ermittlung des kritischen Sättigungsgrades. T3 - BAM Forschungsberichtreihe - 100 KW - Beton KW - Frostbeständigkeit PY - 1984 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3508 SN - 978-3-88314-298-0 SN - 0938-5533 VL - 100 SP - 1 EP - 94 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-350 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Brandes, Klaus A1 - Limberger, Ernst A1 - Herter, Jürgen T1 - Kinetische Grenztragfähigkeit von stoßartig belasteten Stahlbetonbauteilen. Versuche an Stahlbetonbalken mit Biegebewehrung aus Betonstahl BSt 420 / 500 RK und BSt 1080 / 1320 N2 - 2. Bericht zum Forschungsvorhaben 1500 121. Fortsetzung von 90, siehe auch 119, 127, 128, und 140. T3 - BAM Forschungsberichtreihe - 99 PY - 1983 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3519 SN - 978-3-88314-299-9 SN - 0938-5533 VL - 99 SP - 1 EP - 18 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-351 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Matthees, Wolfgang A1 - Magiera, Götz T1 - lterative Dekonvolution der seismischen Basiserregung für den Zeitraum N2 - Ziel ist die Ermittlung einer seismischen Basiserregung aus der Oberflächenbeschleunigung einer Bodenschicht. Die ermittelten Daten dienen der anschließenden Berechnung von Boden-Bauwerk-Wechselwirkungsproblemen, die durch das Ankoppeln einer Baustruktur an die Bodenschicht entstehen. T3 - BAM Forschungsberichtreihe - 176 KW - Strukturdynamik KW - Dekonvolution KW - Seismische Erregung KW - Boden-Bauwerk-Wechselwirkung KW - Methode der Finiten-Elemente KW - Fouriertransformation KW - Viskose Randdämpfer PY - 1990 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2746 SN - 978-3-89429-053-6 SN - 0938-5533 VL - 176 SP - 1 EP - 97 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-274 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Aurich, Dietmar T1 - Analyse und Weiterentwicklung bruchmechanischer Versagenskonzepte N2 - Dem Vorhaben lag die Aufgabe zugrunde, Ergebnisse der Reaktorsicherheitsforschung auf dem Gebiet der Komponentensicherheit zu erfassen, zu bewerten und mit dem Ziel zu ergänzen, die Werkzeuge der Versagensanalyse von Komponenten im elastisch-plastischen Bereich zu verbessern. Besonders intensiv wurde das Problem des Einflusses d er Proben- bzw. Bauteilgeometrie auf die Steigung der Risswiderstandskurve untersucht. T3 - BAM Forschungsberichtreihe - 174 KW - J-Integral KW - Bruchmechanik KW - Stabiles Rißwachstum KW - Rißwiderstand KW - Probengeometrie-Einfluß KW - FEM-Analysen KW - lokale Verformungsbehinderung KW - Mehrachsigkeitsquotient KW - Bauteile KW - Oberflächenfehler KW - Kerbschlagarbeit-Hochlage PY - 1990 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2765 SN - 978-3-89420-021-8 SN - 0938-5533 VL - 174 SP - 1 EP - 163 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-276 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Droste, Bernhard A1 - Ludwig, Jörg A1 - Schulz-Forberg, Bernd T1 - Höherwertige Transporttechnik und ihre Konsequenzen für die Beförderung gefährlicher Güter N2 - Das Unfallgeschehen beim Straßentransport wird wesentlich von Unfällen dominiert, die sich mit einer bestimmten Bauart von Tanks ergeben haben. Da die erwähnten Tanks weder den entsprechend verwendeten Eisenbahn-Kesselwagen noch Tankcontainern gleichwertig sind, ist somit bereits vorgezeichnet, dass Alternativen zur Erzielung einer gleichwertigen Sicherheit von Straßen- und Schienentransport denkbar sind. T3 - BAM Forschungsberichtreihe - 173 KW - Transporttanks KW - Beförderung gefährlicher Güter KW - Verkehrsträger KW - Abhängige Transportsicherheit KW - Höherwertige Transporttechnik KW - Riikobewertung KW - Alternativbetrachtungen PY - 1990 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2778 SN - 978-3-88314-999-3 SN - 0938-5533 VL - 173 SP - 1 EP - 61 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-277 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Vielhaber, Johannes A1 - Plauk, Günther T1 - Grenztragfähigkeit großer Verbundprofilstützen N2 - Der vorliegende Bericht gibt einen Teil der Ergebnisse wieder, die an vier großmaßstäblichen Versuchsstützen HE 1000 AA mit einer Knicklänge von ca. 5,50 m gewonnen wurden. T3 - BAM Forschungsberichtreihe - 172 PY - 1990 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2784 SN - 978-3-88314-998-5 SN - 0938-5533 VL - 172 SP - 1 EP - 79 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-278 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Buchhardt, Frank T1 - Ein Operator zur Koppelung beliebig benachbarten dynamischer Systeme am Beispiel der Boden-Bauwerk-Wechselwirkung N2 - Es wird gezeigt, wie das gesamte Boden-Bauwerk-Schwingungssystem an einer beliebigen Nahtstelle durch Einführen einer Zusatzfunktion entkoppelt werden kann. T3 - BAM Forschungsberichtreihe - 171 KW - Kernkraftwerksbauten KW - Boden-Bauwerk-Wechselwirkung KW - Methode der Finite-Elemente PY - 1990 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2794 SN - 978-3-88314-997-7 SN - 0938-5533 VL - 171 SP - 1 EP - 119 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-279 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Kohl, Christian A1 - Rücker, Werner T1 - Integration der Untergrunddynamik in das Programmsystem MEDYNA am Beispiel des Intercity Experimental (ICE) N2 - Entwicklung eines Oberbaumoduls, das aus den elastischen Schienen, den Zwischenlagen zwischen Schienen und Schwellen, den Schwellen sowie dem eigentlichen Untergrund, der als linear elastischer Halbraum modelliert wird, besteht. Als Besonderheit wird hier die Wellenausbreitung im Untergrund berücksichtigt. Zur Verifikation dieses Modells wurden Eigenfrequenzen, -formen und Frequenzgänge verschiedener Fahrzeug-/ Fahrwegmodelle auf der Basis des Hochgeschwindigkeitszuges ICE berechnet. T3 - BAM Forschungsberichtreihe - 169 KW - MKS-Systeme KW - Bodendynamik KW - Fahrzeug-Fahrweg-Dynamik KW - Fete Fahrbahn KW - Erschütterungsausbreitung PY - 1990 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2810 SN - 978-3-88314-959-4 SN - 0938-5533 VL - 169 SP - 1 EP - 119 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-281 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Schnabel, Edmund T1 - Bestimmung des elastischen Verhaltens von Maschenwaren - Stretch- und Erholungsvermögen N2 - Die für Gewebe und andere textile Flächengebilde gebräuchlichen Methoden zur Bestimmung der elastischen Eigenschaften sind für Maschenwaren in den meisten Fällen ungeeignet, da diese sehr hohe Dehnbarkeit besitzen. Es wurde ein Prüfverfahren entwickelt, das es gestattet, aufgrund der bei einem einachsigen Belastungszyklus gefundenen Kennwerte Rückschlüsse auf das Verhalten von Maschenwaren beim praktischen Gebrauch hinsichtlich ihres elastischen Verhaltens zu ziehen. T3 - BAM Forschungsberichtreihe - 98 KW - Elastizität KW - Maschenware PY - 1983 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3526 SN - 978-3-88314-312-X SN - 0938-5533 VL - 98 SP - 1 EP - 64 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-352 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Fuhrmann, Gerhard A1 - Schwarz, Wolfram T1 - Typische Bruchflächenausbildung thermoplastischer Kunststoffe nach wechselnder mechanischer Beanspruchung N2 - Es werden typische Bruchflächen beschrieben und bisher geläufige Vorstellungen über das Bruchbild wechselbeanspruchter Kunststoffe korrigiert. T3 - BAM Forschungsberichtreihe - 97 KW - Bruch KW - Thermoplast KW - Schwingungsbeanspruchung PY - 1983 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3535 SN - 978-3-88314-297-2 SN - 0938-5533 VL - 97 SP - 1 EP - 68 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-353 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Eifler, Heinz T1 - Verbundverhalten zwischen Beton und geripptem Betonstahl sowie sein Einfluß auf inelastische Verformungen biegebeanspruchter Stahlbetonbalken N2 - Verbunduntersuchungen mit Betonstabstahl BSt 420/500 RK (Rippen-TORSTAHL) und kurzer Verbundstrecke unter Berücksichtigung praxisüblicher Betondeckung der Bewahrung, plastischer Dehnungen des Bewehrungsstahls und der Entfernung des betrachteten Verbundstreckenabschnitts zum nächsten Riss sowie vergleichende Untersuchungen zur Übertragbarkeit auf Bauteile. T3 - BAM Forschungsberichtreihe - 96 KW - Verbund KW - Biegung KW - Stahlbetonbalken KW - Verformung PY - 1983 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3548 SN - 978-3-88314-296-4 SN - 0938-5533 VL - 96 SP - 1 EP - 138 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-354 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Römer, Manfred T1 - Über die Fokussierung des Schallfeldes von Ultraschall-Prüfköpfen mit Fresnelschen Zonenplatten N2 - Für die Fehlerbeschreibung bei der zerstörungsfreien Prüfung mit Ultraschall wurden Ultraschall-Prüfköpfe, deren Schallfeld mit Fresnelschen Zonenplatten fokussiert wird, berechnet, konstruiert und erprobt. T3 - BAM Forschungsberichtreihe - 95 KW - Fokussierung KW - Fresnelsche Zonenplatte KW - Ultraschallprüfung KW - Prüfgerät KW - Schallfeld PY - 1983 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3553 SN - 978-3-88314-289-1 SN - 0938-5533 VL - 95 SP - 1 EP - 56 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-355 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Dong, Xian-Quan T1 - Untersuchungen der Störschwingungen beim Kerbschlagbiegeversuch und deren Abschwächungen N2 - Es werden die Ursachen dieser Störungen und Vermittlungen der Aufzeichnung der Möglichkeiten zu deren Abschwächung aufgezeigt. Als Beispiel wurde ein Pendelhammer mit 300 J Schlagenergie einschließlich einer ISO-V-Probe mit Hilfe der Modal-Analyse untersucht. T3 - BAM Forschungsberichtreihe - 94 KW - Eigenschwingung KW - Longitudinalwelle KW - Dämpfung KW - Kerbschlagbiegeversuch KW - Schlagprüfgerät PY - 1983 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3569 SN - 978-3-88314-284-0 SN - 0938-5533 VL - 94 SP - 1 EP - 86 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-356 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Studt, Peter T1 - Unterdrückung stick-slip-induzierter Kurvengeräusche schienengebundener Fahrzeuge durch eine physikalisch-chemische Oberflächenbehandlung der Schienen N2 - Ziel der Untersuchungen ist Minimierung der Differenz zwischen Reibungszahl der Ruhe und Reibungszahl der Bewegung und damit die Unterbindung des stick-slips und der Quietschgeräusche durch eine physikalisch-chemische Oberflächenbelhandlung der Schienen. T3 - BAM Forschungsberichtreihe - 93 KW - Eisenbahnschiene KW - Phosphatierung KW - Lärmbekämpfung KW - Stick-slip KW - Anodische Oxidation KW - Kurvenfahrt KW - Rad-Schiene-System PY - 1983 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3573 SN - 978-3-88314-283-2 SN - 0938-5533 VL - 93 SP - 1 EP - 36 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-357 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Auersch, Lutz T1 - Ausbreitung von Erschütterungen durch den Boden N2 - Modellrechnungen zur Ausbreitung der Erschütterungen im Boden, mit denen der Einfluss des Bodenaufbaus, der Materialeigenschaften des Bodens und der Geometrie der Erschütterungsquelle auf die Stärke der Erschütterungen untersucht wurde. Ergebnisse sind auch auf andere Erschütterungsquellen, wie Maschinen, Rammungen oder Sprengungen, übertragbar. T3 - BAM Forschungsberichtreihe - 92 KW - Schienenverkehr KW - Finite-Element-Methode KW - Boden KW - Schwingung PY - 1983 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3589 SN - 978-3-88314-266-2 SN - 0938-5533 VL - 92 SP - 1 EP - 92 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-358 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Weber, Michael T1 - Dreidimensionale Analyse von unbewehrtem Beton mit nichtlinear-elastischem Materialgesetz N2 - Für unbewehrten Beton unter vorwiegend dreiaxialer Druckbeanspruchung wird ein Materialgesetz entwickelt, das Mikrorissbildung als Ursache der Nichtlinearität postuliert. T3 - BAM Forschungsberichtreihe - 91 KW - Beton KW - Dreiaxialer Druckversuch KW - Rissbildung PY - 1983 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3593 SN - 978-3-88314-265-4 SN - 0938-5533 VL - 91 SP - 1 EP - 96 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-359 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Brandes, Klaus A1 - Limberger, Ernst A1 - Herter, Jürgen T1 - Kinetische Grenztragfähigkeit von stoßartig belasteten Stahlbetonbausteilen. Konzeption für geregelte Versuche, Versuchseinrichtungen, Vorversuche an Stahlbetonbalken N2 - 1. Bericht zum Forschungsvorhaben 1500 121. Grundlagen für Untersuchungen, die dem mechanischen Verhalten von Stahlbetonbauteilen bei Stoßeinwirkung gelten, werden dargestellt. Weitere Berichte der Versuchsreihe: 99, 119, 127, 128, 140. T3 - BAM Forschungsberichtreihe - 90 PY - 1983 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3608 SN - 978-3-88314-264-6 SN - 0938-5533 VL - 90 SP - 1 EP - 76 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-360 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Conrad, Dietrich A1 - Dietlen, Siegmund T1 - Untersuchungen zur Zerfallsfähigkeit von Distickstoffoxid N2 - Aufzeichnung der Ergebnisse der Untersuchung über die Bedingungen des Ablaufs des explosionsartigen Zerfalls von Distickstoffoxid. T3 - BAM Forschungsberichtreihe - 89 KW - Explosion KW - Lachgas PY - 1983 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3619 SN - 978-3-88314-263-8 SN - 0938-5533 VL - 89 SP - 1 EP - 20 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-361 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Isecke, Bernd A1 - Stichel, Wolfgang T1 - Einfluß baupraktischer Umgebungsbedingungen auf das Korrosionsverhalten von Spannstählen vor dem Injizieren N2 - Grund dieser umfangreichen Untersuchungen war die wachsende Zahl von Schadensfällen an Spannstählen aufgrund wasserstoffinduzierter Spannrisskorrosion und die z. Z. unzureichenden Kenntnisse über deren Ursachen. T3 - BAM Forschungsberichtreihe - 87 KW - Bewehrungsstahl KW - Korrosion PY - 1982 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3635 SN - 978-3-88314-240-9 SN - 0938-5533 VL - 87 SP - 1 EP - 60 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-363 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Niesel, Konrad A1 - Schimmelwitz, Peter T1 - Zur quantitativen Kennzeichnung des Verwitterungsverhaltens von Naturwerksteinen anhand ihrer Gefügemerkmale N2 - Es geht darum, geeignete Kriterien zur Beurteilung voraussichtlichen Verwitterungsverhaltens von Naturwerksteinen zu schaffen, mit dem Ziel, einen allgemeinen Ansatz zu entwickeln, aus dem eine objektive Grundlage für eine relative Bewertung der verschiedenen Bausteinarten geschaffen werden kann. T3 - BAM Forschungsberichtreihe - 86 KW - Verwitterung KW - Naturstein PY - 1982 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3646 SN - 978-3-88314-232-8 SN - 0938-5533 VL - 86 SP - 1 EP - 110 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-364 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Czichos, Horst T1 - Technische Materialforschung und -prüfung - Entwicklungstendenzen und Rahmenvorschläge für ein EG-Programm "Basic Technological Research" N2 - Dokumentation der Untersuchung für den Nachweis der Notwendigkeit eines möglichen EG- Programms. T3 - BAM Forschungsberichtreihe - 85 KW - Materialprüfung KW - Europäische Gemeinschaft PY - 1982 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3650 SN - 978-3-88314-23-X SN - 0938-5533 VL - 85 SP - 1 EP - 52 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-365 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Müller, Renate A1 - Rudolphi, Reinald T1 - Übertragbarkeit der Ergebnisse von Brandprüfungen im Kleinprüfstand N2 - Ergebnisse von Ringversuchen in Kleinprüfständen nach DIN 4102 Teil 8. Beurteilung der Ergebnisse der Brandversuche auf ihre Reproduzierbarkeit und Vergleichbarkeit. T3 - BAM Forschungsberichtreihe - 84 KW - Baustoff KW - Brandversuch PY - 1982 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3664 SN - 978-3-88314-226-3 SN - 0938-5533 VL - 84 SP - 1 EP - 40 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-366 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Czichos, Horst A1 - Feinle, Paul T1 - Tribologisches Verhalten von thermoplastischen, gefüllten und glasfaserverstärkten Kunststoffen - Kontaktdeformation, Reibung und Verschleiß, Oberflächenuntersuchung N2 - Inhalt dieses Berichts ist die grundlagenorientierte Untersuchung der Kontakt-, Reibungs- und Verschleißmechanismen von Kunststoffen unter der Bedingung der Festkörpergleitreibung. T3 - BAM Forschungsberichtreihe - 83 KW - Tribologie KW - Glasfaserkunststoff KW - Thermoplast PY - 1982 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3678 SN - 978-3-88314-230-1 SN - 0938-5533 VL - 83 SP - 1 EP - 116 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-367 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Schmidt, Jürgen T1 - Grafisch-rechnerisches Verfahren zum Erfassen der Zündhäufigkeit zündbarer Stoffe; Anwendung auf Datenmaterial aus dem Bereich der Statistik N2 - Die bisher bekannten und relativ unbefriedigenden Verfahren werden durch ein neues ergänzt, das auf der Basis des x' -Theorems arbeitet und über eine grafisch-rechnerische Linearisierung im DoppeI-Logarithmennetz Häufigkeitskurven enthält, die den Messpunkten optimal angepasst werden können. T3 - BAM Forschungsberichtreihe - 81 KW - Zündung KW - Zündmittel KW - Technische Zuverlässigkeit PY - 1981 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3693 SN - 0938-5533 VL - 81 SP - 1 EP - 49 PB - Bundesanstalt für Materialprüfung (BAM) CY - Berlin AN - OPUS4-369 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Plank, Arno A1 - Struck, Werner A1 - Tzschätzsch, Manfred T1 - Ursachen des Teileinsturzes der Kongreßhalle in Berlin-Tiergarten N2 - Eine wissenschaftliche Arbeit über alle zum Teileinsturz führenden Komponenten. T3 - BAM Forschungsberichtreihe - 80 KW - Bauschaden KW - Kongresszentrum KW - Berlin PY - 1981 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3708 SN - 0938-5533 VL - 80 SP - 1 EP - 49 PB - Bundesanstalt für Materialprüfung (BAM) CY - Berlin AN - OPUS4-370 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Neumann, Volker T1 - Ein Beitrag zur Untersuchung der wasserstoffbeeinflußten Kaltrißneigung höherfester niedriglegierter Feinkombaustähle mit dem Implantversuch N2 - Ein Beitrag zur Untersuchung der wasserstoffbeeinflußten Kaltrißneigung höherfester niedriglegierter Feinkombaustähle mit dem Implantversuch Das Problem der wasserstoffbeeinflussten Kaltrissneigung höherfester niedriglegierter Feinkornbaustähle, ihre Einflussgrößen auf Methoden zu ihrer Bewertung werden vorgestellt. Aus dem Bereich möglicher Prüfverfahren wird der Implantversuch verwendet. T3 - BAM Forschungsberichtreihe - 79 KW - Baustahl KW - Rissbildung KW - Schweissverbindung KW - Wasserstoff PY - 1981 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3719 SN - 0938-5533 VL - 79 SP - 1 EP - 56 PB - Bundesanstalt für Materialprüfung (BAM) CY - Berlin AN - OPUS4-371 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Holzlöhner, Ulrich T1 - Setzung von Fundamenten infolge dynamischer Last, angewendet auf die Fundamente einer geplanten Schnellbahn N2 - Setzung von Fundamenten infolge dynamischer Last, angewendet auf die Fundamente einer geplanten Schnellbahn Ziel der Untersuchung ist die Ermittlung der Satzungen von Fundamenten einer geplanten Magnet-Schwebebahn aufgrund dynamischer Last von Baubeginn. Dadurch wurde ein Verfahren entwickelt, das schon vor Baubeginn Veränderungskriterien darstellt. T3 - BAM Forschungsberichtreihe - 48 PY - 1977 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-4023 SN - 0938-5533 VL - 48 SP - 1 EP - 40 PB - Bundesanstalt für Materialprüfung (BAM) CY - Berlin AN - OPUS4-402 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Schickert, Gerald A1 - Winkler, Helmut T1 - Versuchsergebnisse zur Festigkeit und Verformung von Beton bei mehraxialer Druckbeanspruchung N2 - 1. Einleitung und Aufgabenstellung. 2. Versuchseinrichtungen und Versuchsdurchführung. 3. Versuchsmaterial und Probekörper. 4. Versuchsprogramm. 5. Versuchsdurchführung. 6. Versuchsergebnisse. 7. Schlußfolgerung T3 - BAM Forschungsberichtreihe - 46 PY - 1977 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-4046 SN - 0938-5533 VL - 46 SP - 1 EP - 128 PB - Bundesanstalt für Materialprüfung (BAM) CY - Berlin AN - OPUS4-404 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Struck, Werner T1 - Das Sprödbruchverhalten geschweißter Bauteile aus Stahl mit zäh-sprödem Übergang im Bruchverhalten, dargestellt mit Hilfe der Methode des Temperaturvergleichs N2 - Für eine Beurteilung sind Versuche an bauteilähnlichen Proben mit praxisnahen Störstellen gefahren worden. Dabei wurden die Differenzen zwischen der Temperatur am Übergang vom zähen zum spröden Bruchverhalten der Störstelle im Bauteil und der Übergangstemperatur der ISO-Spitzkerbprobe im Kerbschlagbiegeversuch ermittelt. T3 - BAM Forschungsberichtreihe - 43 PY - 1976 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-4073 SN - 0938-5533 VL - 43 SP - 1 EP - 158 PB - Bundesanstalt für Materialprüfung (BAM) CY - Berlin AN - OPUS4-407 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Dietlen, Siegmund T1 - Ermittlung der Mindestzündenergie brennbarer Gase in Mischung mit Luft N2 - 1. Einleitung und Aufgabenstellung. 2. Experimentelle Ermittlung der notwendigen Zündenergie mit Kondensator-Entladungsfunken. 3. Theoretische Abschätzung. 4. Zusammenhang zwischen experimentell ermittelten Werten der Mindestzündenergie und anderen Daten der Gase. 5. Zusammenfassung. 6. Zusammenstellung der Formelzeichen. 6. Literaturverzeichnis. T3 - BAM Forschungsberichtreihe - 42 PY - 1976 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-4081 SN - 0938-5533 VL - 42 SP - 1 EP - 57 PB - Bundesanstalt für Materialprüfung (BAM) CY - Berlin AN - OPUS4-408 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Böttcher, Bernhard T1 - Optische Eigenschaften cholesterinischer Flüssigkeiten N2 - Bei der zerstörungsfreien Materialuntersuchung werden cholesterinische Flüssigkeiten eingesetzt. Deren zur Temperaturmessung verwendeten optischen Eigenschaften mussten verstanden werden, um Temperaturindikatoren zu entwickeln und maßgebliche Parameter zu optimieren. T3 - BAM Forschungsberichtreihe - 41 PY - 1976 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-4092 SN - 0938-5533 VL - 41 SP - 1 EP - 58 PB - Bundesanstalt für Materialprüfung (BAM) CY - Berlin AN - OPUS4-409 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Kirschke, Kurt A1 - Kempf, Gerhard T1 - Untersuchung der viskoelastischen Eigenschaften von Flüssigkeiten (mit Nicht-Newtonschem Fließverhalten) insbesondere bei höherer Schwerbeanspruchung N2 - Das Theologische Verhalten fließfähiger Stoffe hat zum Beispiel bei der Verarbeitung von Kunststoffen oder in der Schmierstofftechnik erhebliche Bedeutung, Insbesondere bei PolymerIösungen treten Nichtlinearitäten auf, deren Besonderheiten diese Arbeit nachgeht. T3 - BAM Forschungsberichtreihe - 39 PY - 1976 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-4119 SN - 0938-5533 VL - 39 SP - 1 EP - 60 PB - Bundesanstalt für Materialprüfung (BAM) CY - Berlin AN - OPUS4-411 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Petersohn, Dieter T1 - Oberflächenmeßverfahren unter besonderer Berücksichtigung der Stereomeßtechnik. Entwicklung eines volleuzentrischen Präzisions-Goniometers N2 - Neben den verschiedenen Methoden zur Erfassung von Oberflächenkennwerten wird das Goniometer beschrieben, mit dem hochgenaue, auswertbare Stereo-Bildpaare hergestellt werden können. T3 - BAM Forschungsberichtreihe - 68 PY - 1980 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3826 SN - 0938-5533 VL - 68 SP - 1 EP - 32 PB - Bundesanstalt für Materialprüfung (BAM) CY - Berlin AN - OPUS4-382 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Matthees, Wolfgang T1 - Beitrag zur dynamischen Analyse von vorgespannten und vorbelasteten Feder-Masse-Systemen mit veränderlicher Gliederung unter stoßartiger Beanspruchung N2 - Entwicklung eines Verfahrens zur Berechnung von stoßartig beanspruchten Konstruktionen, deren topologisch variable Systemgliederung abhängig vom zeitlich veränderlichen Deformationszustand ist. T3 - BAM Forschungsberichtreihe - 67 PY - 1980 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3835 SN - 0938-5533 VL - 67 SP - 1 EP - 168 PB - Bundesanstalt für Materialprüfung (BAM) CY - Berlin AN - OPUS4-383 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Schmidt, Peter A1 - Aurich, Dietmar A1 - Helms, Rolf A1 - Veith, Helmut A1 - Ziebs, Josef T1 - Untersuchungen über den Einfluß des Spannungszustandes auf bruchmechanische Kennwerte N2 - Zur Klärung der Problematik wurde eine Probe verwendet, bei der durch die geometrische Gestaltung trotz einachsiger Belastung parallel zur Rissfront eine zusätzliche Nennspannung wirksam wird. Ihnen werden Ergebnisse von Vergleichsproben ohne zusätzliche Nennspannung gegenübergestellt. Ergänzt worden die Untersuchungen durch Spannungsanalysen und vergleichende Rissaufweitungsmessungen. T3 - BAM Forschungsberichtreihe - 65 PY - 1980 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3853 SN - 0938-5533 VL - 65 SP - 1 EP - 128 PB - Bundesanstalt für Materialprüfung (BAM) CY - Berlin AN - OPUS4-385 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Gerisch, Wolfgang A1 - Becker, Günther T1 - Geomagnetobiologisch bedingter Zusammenhang zwischen der Fraßaktivität von Termiten und der Zahl der Sterbefälle N2 - Dieser im Bereich "Biologie" angesiedelte Versuch weist einen Zusammenhang zwischen geomagnetobiologischen Einflüssen auf Fraßaktivität und Sterberate bei Termiten nach, durch den wichtige Erkenntnisse für biologisch-medizinische Anwendungen gewonnen werden. T3 - BAM Forschungsberichtreihe - 62 PY - 1979 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3882 SN - 0938-5533 VL - 62 SP - 1 EP - 36 PB - Bundesanstalt für Materialprüfung (BAM) CY - Berlin AN - OPUS4-388 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Richter, Klaus T1 - Beschreibung von Problemen der höheren Farbmetrik mit Hilfe des Gegenfarbensystems N2 - An der Erforschung dieser Zusammenhänge haben die Anwender von Reproduktionstechniken, des Vielfarbendrucks, des Farbfernsehens sowie der Nachrichten- und Speichertechnik besonderes Interesse. Der Forschungsbericht ermittelt die Kriterien der Farbumstimmung und ihre Gesetzmäßigkeit. T3 - BAM Forschungsberichtreihe - 61 PY - 1979 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3893 SN - 0938-5533 VL - 61 SP - 1 EP - 116 PB - Bundesanstalt für Materialprüfung (BAM) CY - Berlin AN - OPUS4-389 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Spreckelmeyer, Herbert A1 - Helms, Rolf A1 - Ziebs, Josef T1 - Untersuchungen zur Erfassung der Kaltformbarkeit von Feinblechen beim Strecke N2 - In umfangreichen experimentellen Untersuchungen an 5 verschiedenen Blechwerkstoffen in 3 Dicken wurden die Grenzformänderungen in reibungsbehafteten Versuchen ermittelt. T3 - BAM Forschungsberichtreihe - 60 PY - 1979 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3900 SN - 0938-5533 VL - 60 SP - 1 EP - 113 PB - Bundesanstalt für Materialprüfung (BAM) CY - Berlin AN - OPUS4-390 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Struck, Werner T1 - Das Sprödbruchverhalten das Baustahls R St 37-2 N in geschweißten Konstruktionen, dargestellt mit Hilfe der Methode des Temperaturvergleichs N2 - 1. Einleitung zur Tragfähigkeitsbeurteilung von Bauteilen aus Stahl. 2. Allgemeine Überlegungen. 3. Die Anwendung der Methode des Temperaturvergleiches auf geschweißte Bauteile aus R St 37-2 N. 4. Bemerkenswerte Beobachtungen bei den durchgeführten Untersuchungen und Hinweise zu ihren Deutungen. 5. Proben, Versuchseinrichtung und Versuchsdurchführung. 6. Versuchsergebnisse. 7. Zur Beurteilung der Sprödbruchgefahr geschweißter Stahlkonstruktionen mit Hilfe des Temperaturvergleiches. T3 - BAM Forschungsberichtreihe - 18 PY - 1973 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-4323 SN - 0938-5533 VL - 18 SP - 1 EP - 112 PB - Bundesanstalt für Materialprüfung (BAM) CY - Berlin AN - OPUS4-432 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Reimers, Peter T1 - Aktivierungsanalyse mit schnellen Neutronen, Protonen und geladenen Teilchen N2 - Bericht über einen Studienaufenthalt im Centre d'Etudes Nukléaires Saclay. Dient zum Kennenlernen der Probleme beim Betrieb eines Elektronen-Linear-Beschleunigers. T3 - BAM Forschungsberichtreihe - 17 PY - 1972 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-4335 SN - 0938-5533 VL - 17 SP - 1 EP - 32 PB - Bundesanstalt für Materialprüfung (BAM) CY - Berlin AN - OPUS4-433 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Knublauch, Erwin T1 - Über Ausführung und Aussagefähigkeit des Normbrandversuches nach DIN 4102, Blatt 2 im Hinblick auf die Nachbildung natürlicher Schadensfeuer N2 - Ein wichtiger Beitrag auf dem Gebiet der Brandforschung und durch Hinweise für die bauliche Praxis große Bedeutung für den Brandschutz. T3 - BAM Forschungsberichtreihe - 16 PY - 1972 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-4340 SN - 0938-5533 VL - 16 SP - 1 EP - 60 PB - Bundesanstalt für Materialprüfung (BAM) CY - Berlin AN - OPUS4-434 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Pohl, Heinz T1 - Studie über Probleme der chemischen Edelmetall-Analyse N2 - Diese Studie zeigt Probleme auf, die sich bei der Analyse von Erzen, Erzkonzentraten und Metallen bei Produktion, Kontrolle und industrieller Verwendung ergeben können. Untersucht werden die zurzeit verwendeten Verfahren und die noch offenen Analyseprobleme speziell im Hinblick auf die industrielle Verarbeitung. T3 - BAM Forschungsberichtreihe - 15 PY - 1972 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-4357 SN - 0938-5533 VL - 15 SP - 1 EP - 74 PB - Bundesanstalt für Materialprüfung (BAM) CY - Berlin AN - OPUS4-435 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Kaffanke, K. A1 - Czichos, Horst T1 - Die Bestimmung von Grenzflächentemperaturen bei tribologischen Vorgängen N2 - Bewegungsvorgänge kontaktierender Werkstoffoberflächen produzieren durch Reibung im Grenzflächenbereich Temperaturerhöhungen, die Werkstoffeigenschaften im Kontaktbereich verändern und somit Bewegungs- u, Funktionsabläufe beeinflussen. Die Literatur-Recherche umfasst alle bekannten messtechnischen Methoden zur Erfassung von Grenzflächentemperaturen. T3 - BAM Forschungsberichtreihe - 19 PY - 1973 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-4319 SN - 0938-5533 VL - 19 SP - 1 EP - 40 PB - Bundesanstalt für Materialprüfung (BAM) CY - Berlin AN - OPUS4-431 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Thuy, Maximilian A1 - Brauch, N. A1 - Niebergall, Ute A1 - Alig, I. A1 - Oehler, H. A1 - Böhning, Martin T1 - Environmental Stress Cracking of PE-HD Induced by Liquid Test Media Representing Crop Protection Formulations N2 - Packaging containers for dangerous goods that include aggressive liquids require that any packaging material that is based on high-density polyethylene has a high degree of stability and durability. This work is focused on testing the environmental stress cracking of the high-density polyethylenes used for such containers in contact with crop protection formulations, in particular, two model liquids established in Germany as standardized test media representatives for crop protection formulations containing the various admixtures typical for such products. One of the liquids is water-based and contains mostly surface-active ingredients, while the other is solvent-based and includes some emulsifiers. Originally established for pin impression tests, these model liquids and their individual components were here used for the first time as environmental media in the Full Notch Creep Test, which addresses the resistance against environmental stress cracking. The Full Notch Creep Test was carried out on five high-density polyethylene types with both model liquids, and also on one selected material with its components. The evaluation was focused on the fracture surface structures, which were visualized by a scanning electron microscope and by optical in situ imaging of the notch opening. While the water-based model liquid and its surface-active individual components induced environmental stress cracking with the characteristic pattern for a craze-crack mechanism and so-called brittle fracture on the surface, the solvent-based model liquid and its soluble ingredients exhibited rather ductile failure behavior, caused by the plasticizing effect on the polymer that reduced the yield stress of the high-density polyethylene. For both cases, fracture surface analysis, together with side views of the crack opening, showed a clear relation between surface pattern, notch deformation (e.g., by blunting), or crack opening due to crack growth with time to failure and the solubility of the liquids in high-density polyethylene. KW - Environmental stress cracking KW - Fracture surface KW - Full Notch Creep Test KW - Crop protection formulations KW - High-density polyethylene PY - 2023 DO - https://doi.org/10.1520/STP164320210095 SP - 317 EP - 341 PB - ASTM International CY - West Conshohocken, PA (USA) AN - OPUS4-57459 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schilling, Markus A1 - Böhning, Martin A1 - Oehler, H. A1 - Alig, I. A1 - Niebergall, Ute T1 - Environmental stress cracking of polyethylene high density (PE-HD) induced by liquid media – Validation and verification of the full-notch creep test (FNCT) T1 - Umgebungsinduzierte Spannungsrissbildung von Polyethylen- Werkstoffen hoher Dichte durch flüssige Medien – Validierung und Verifizierung des Kriechversuchs an Probekörpern mit umlaufender Kerbe N2 - The full-notch creep test (FNCT) is widely used to characterize the slow crack growth (SCG) behavior of polyolefin materials in “inert” media as well as effects of environmental stress cracking (ESC) in which the medium has decisive influence on damage mechanism and time to failure. The test is of greatest importance for pipe and blow molding types of polyethylene, high density (PE-HD). Usually the full-notch creep test is applied as a standardized testing method (ISO 16770) using a few universal liquid media, such as solutions of Arkopal N 100. In our study, selected relevant polyethylene, high density materials are investigated also in real media – practical formulations as well as representative pure chemicals – and influences of temperature and geometry of specimen and notch are explicitly addressed. Furthermore, the investigations comprise also the environmental stress cracking behavior of polyethylene, high density in media that are sorbed to a significant extent – examples are diesel and biodiesel – based on comparison with samples previously saturated with those media. Thus, also the underlying diffusion controlled sorption process has to be assessed before. The investigations were performed using a full-notch creep testing device with 12 individual sub-stations, each equipped with individual electronic stress and temperature control and continuous online monitoring of the specimen elongation. N2 - Der Kriechversuch an Probekörpern mit umlaufender Kerbe (FNCT) wird flächendeckend angewendet, um das Verhalten von Polyolefinen sowohl gegenüber langsamen Risswachstums (SCG) bei Kontakt mit „inerten“ Medien als auch gegenüber umgebungsbedingtem Spannungsrisswachstum (ESC), bei welchem das umgebende Medium entscheidenden Einfluss auf den Schädigungsmechanismus und die Standzeit hat, zu charakterisieren. Der Test ist von großer Bedeutung bei der Analyse von hochdichten Polyethylen-Typen, die als Rohr- und Blasformwerkstoffe angewendet werden – dabei besonders für Transport und Verpackung von Gefahrstoffen, aber auch für weitere Hochleistungsanwendungen. Üblicherweise wird der Kriechversuch an Probekörpern mit umlaufender Kerbe als Normmethode (ISO 16770) unter Verwendung einiger weniger universeller Modellflüssigkeiten, wie z. B. Arkopal N 100, durchgeführt. In dieser Studie werden ausgewählte, marktrelevante Polyethylen-Werkstoffe hoher Dichte in realen Medien – praktisch verwendete Gefahrgüter sowie repräsentative reine Chemikalien – untersucht und explizit die Einflüsse von Temperatur und Prüfkörper- sowie Kerbgeometrie adressiert. Weiterhin beinhalten die Untersuchungen die Analyse des umgebungsbedingten Spannungsriss-Verhaltens von Polyethylen hoher Dichte in Medien, die maßgeblich vom Werkstoff sorbiert sind – beispielsweise mit Kraftstoffen wie diesel und biodiesel – basierend auf dem Vergleich mit vorgesättigten Probekörpern. Der dabei vorliegende diffusionsgesteuerte Sorptionsprozess muss dementsprechend zuvor evaluiert werden. Alle Untersuchungen wurden mithilfe einer Kriechversuchsanlage an Probekörpern mit umlaufender Kerbe mit 12 Stationen durchgeführt, welche jeweils mit einer individuell ansteuerbaren elektronischen Spannungs- und Temperatursteuerung sowie fortwährender Online-Überwachung der Prüfkörperdehnung ausgestattet sind. KW - Full-notch creep test (FNCT) KW - Polyethylene (PE-HD) KW - Environmental stress cracking (ESC) KW - Slow crack growth (SCG) KW - Biodiesel PY - 2017 DO - https://doi.org/10.1002/mawe.201700065 SN - 1521-4052 SN - 0933-5137 VL - 48 IS - 9 SP - 846 EP - 854 PB - Wiley-VCH CY - Weinheim AN - OPUS4-41885 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erdmann, Maren T1 - PE-HD as a polymeric fuel storage tank material: Photooxidation, fuel sorption and long-term storage N2 - High-density polyethylene (PE-HD) is a commodity thermoplastic polymer which is typically used for packing of dangerous goods. Its good resistance against photooxidation, fuels, chemicals and other environmental factors in addition to low production costs makes PE-HD attractive for fuel storage applications. Typical engine fuels stored in polymer tanks are petrol, diesel and biodiesel that receives increasing attention as proper alternative to fossil fuels. One of the major problems with biodiesel is its susceptibility to oxidize due to its chemical composition of unsaturated fatty acids which also can cause polymer degradation. The aim of this study is to investigate the influence of different environmental factors, UV radiation and commonly stored fuels, on the mechanical, physical and chemical properties of two types of PE-HD polymers (stabilized and non-stabilized). The influence on the mechanical properties was tested by Charpy and tensile tests, chemical and physical properties were evaluated by Fourier-transform infrared spectroscopy (FTIR) and by dynamical mechanical analysis (DMA) tests. Samples were characterized after varying exposure time of UV radiation and after fully and partially immersion in biodiesel. In addition, similar experiments were conducted using diesel for comparison. T2 - MoDeSt2018 CY - Tokio, Japan DA - 02.09.2018 KW - PE-HD KW - Biodiesel KW - UV-irradiation KW - Long-term storage KW - Diesel PY - 2018 AN - OPUS4-45894 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erdmann, Maren T1 - Effect of surface degradation on high-density polyethylene for biofilm formation N2 - Renewable resources become more and more relevant to maintain energy demands for an increasing global population. Biosynthetic fuels like biodiesel might replace conventional petrochemical fuels. In this study the influence of microbial growth on biodiesel and diesel on the storage tank systems were investigated. Polymeric fuel storage tanks for diesel and biodiesel provide suitable environmental conditions for a broad spectrum of fungi and various bacteria, including cyanobacteria and aerobic heterotrophic, and even anaerobic, fermentative Bacteria. However, the questions whether and how ageing of the materials is affected by biofouling processes have not been answered so far. Therefore, a model system for biofilm formation was established to study the initial attachment phase of bacteria in dependency of ageing, quality and surface modification of thermoplastic polymers used for storage tank systems. The microbial survey is closely connected with a detailed characterization of the material’s properties and its ageing processes. A widely applied plastic used for fuel storage tanks is high-density polyethylene (PE-HD), which is available with various additives to increase UV-light stability and even for the storage of biodiesel. These materials were aged under UV-light and temperature using a defined climate chamber set-up. Further, the repeated filling of fuels was mimicked for such storage tanks, as this has an important impact on the life-cycle length for the storage Container. The aged polymers showed a significant change in the material’s characteristics, including surface characteristics (e.g. hydrophobicity) and carbonyl groups. The effect of the changed material properties on the biofilm formation are studied using bacterial isolates, previously obtained from a “dieselpest”, and as a model-reference E. coli. The unaged polymers showed already some significant differences for the initial attachment of E. coli K12. Polyethylene with additives was colonized faster than the reference material (without additives) although the final biofilm coverage was not impaired. Likewise, the settlement of a kerosene-isolated Bacillus species on the unaged materials independently of additives was only minor interfered. In future, our results should give stakeholders in industry and public authorities a better estimation of the life-cycle security for fuel storage tank systems and on the fuel quality. Further, our results could help to test and develop new materials or additives to prevent biofouling processes. T2 - VAAM Jahrestagung CY - Würzburg, Germany DA - 05.03.2017 KW - PE-HD KW - Biofilm KW - MIC KW - Degradation PY - 2017 AN - OPUS4-39457 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schilling, Markus A1 - Niebergall, Ute A1 - Alig, I. A1 - Oehler, H. A1 - Lellinger, D. A1 - Meinel, Dietmar A1 - Böhning, Martin T1 - Crack propagation in PE-HD induced by environmental stress cracking (ESC) analyzed by several imaging techniques N2 - Different imaging techniques were employed to monitor Full Notch Creep Test (FNCT) experiments addressing environmental stress cracking in more detail. The FNCT is a well-established test method to assess slow crack growth and environmental stress cracking of polymer materials, especially polyethylene. The standard test procedure, as specified in ISO 16770, provides a simple comparative measure of the resistance to crack growth of a certain material based on the overall time to failure when loaded with a well-defined mechanical stress and immersed in a liquid medium promoting crack propagation. Destructive techniques which require a direct view on the free fracture surface, such as light microscopy and laser scanning microscopy, are compared to non-destructive techniques, i.e. scanning acoustic microscopy and xray micro computed tomography. All methods allow the determination of an effective crack length. Based on a series of FNCT specimens progressively damaged for varied Durations under standard test conditions, the estimation of crack propagation rates is also enabled. Despite systematic deviations related to the respective Imaging techniques, this nevertheless provides a valuable tool for the detailed evaluation of the FNCT and its further development. KW - Environmental stress cracking (ESC) KW - Slow crack growth (SCG) KW - Full notch creep test (FNCT) KW - X-ray computed tomography (CT) KW - Laser scanning microscopy (LSM) KW - Scanning acoustic microscopy (SAM) PY - 2018 DO - https://doi.org/10.1016/j.polymertesting.2018.08.014 SN - 0142-9418 SN - 1873-2348 VL - 70 SP - 544 EP - 555 PB - Elsevier AN - OPUS4-45766 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schilling, Markus A1 - Niebergall, Ute A1 - Böhning, Martin T1 - Full notch creep test (FNCT) of PE-HD – Characterization and differentiation of brittle and ductile fracture behavior during environmental stress cracking (ESC) N2 - The damage mechanisms slow crack growth (SCG) and environmental stress cracking (ESC), relevant for PE-HD materials are characterized based on improved full notch creep testing (FNCT) of two selected typical PE-HD materials for container applications. In this context, a distinction of the failure mechanisms as well as a categorization of involved media is suggested. Employing a novel FNCT device, elongation data were obtained in addition to conventional time-to-failure results of stress-dependent as well as temperature-dependent measurements. Changes in failure behavior, as determined by fracture surface analysis based on light microscopy (LM) and laser scanning microscopy (LSM), are correlated with FNCT results and used to introduce an additional possibility for the identification of brittle/ductile fracture behavior. KW - Environmental stress cracking (ESC) KW - Slow crack growth (SCG) KW - Full notch creep test (FNCT) KW - High-density polyethylene (PE-HD) PY - 2017 DO - https://doi.org/10.1016/j.polymertesting.2017.09.043 SN - 0142-9418 SN - 1873-2348 VL - 64 SP - 156 EP - 166 PB - Elsevier CY - Amsterdam AN - OPUS4-42484 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thuy, Maximilian T1 - Umgebungsbedingter Spannungsriss: Gefahr für Kunststoffbauteile unter Medieneinfluss N2 - Polyethylen hoher Dichte (PE-HD) ist ein weit verbreitetes Material für Transportbehälter, die oft für eine längere Nutzungsdauer vorgesehen sind. Insbesondere in diesem Fall können mikroskopische Schäden im Material auch weit unterhalb der Streckgrenze auftreten, die durch eine Spannungskonzentration verursacht werden, deren Ursprung in intrinsischen Materialfehlern oder äußeren Kratzern liegt. Mit fortschreitender Schädigung bilden sich Rissstrukturen, die von verstreckten Fibrillen aufgespannt werden, bis es zum Versagen dieser Fibrillen kommt und sich der Riss ausbreitet. Dieser Schadensmechanismus des langsamen Risswachstums kann durch eine Vielzahl von Umgebungsmedien beschleunigt werden und wird dann als "environmental stress cracking" (ESC) bezeichnet. Eine international normierte Methode zur Validierung der Spannungsrissbeständigkeit von PE-HD Materialien ist der „Full Notch Creep Test“ (FNCT). Anhand von Bruchflächenauswertungen mittels Rasterelektronenmikroskopie und Laser-Scanning-Mikroskopie, werden die typischen Schädigungsstrukturen des ESC sichtbar. Die fibrillierten Strukturen des ESC auf der Bruchfläche von PE-HD ergeben sich besonders bei oberflächenaktiven wässrigen Umgebungsmedien. In Lösungsmittel-Umgebungsmedien, im Zusammenspiel mit PE-HD, kommt es aufgrund der plastifizierenden Wirkung zur Herabsetzung der Streckspannung und Bruchflächen aus dem FNCT veranschaulichen keine signifikanten Anzeichen des Schädigungsmechanismus ESC. T2 - 47. VDI-Jahrestagung Schadensanalyse 2021- Mediale und klimatische Beanspruchung von polymeren Produkten CY - Würzburg, Germany DA - 06.10.2021 KW - Umgebungsbedingter Spannungsriss KW - Polyethylen hoher Dichte KW - Full Notch Creep Test KW - Lösungsmittel KW - Oberflächenaktive wässrige Medien KW - Bruchflächenauswertung PY - 2021 AN - OPUS4-53665 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Alig, I. T1 - Charakterisierung von Behälterwerkstoffen aus Polyethylen N2 - Das langsame Risswachstum (slow crack growth, SCG) sowie der umgebungsbedingte Spannungsriss (environmental stress cracking, ESC) sind relevante Schädigungsmechanismen für teilkristalline Werkstoffe auf Basis von Polyethylen hoher Dichte (PE-HD). Der Vortrag gibt einerseits einen Überblick über die grundlegenden Struktur-Eigenschafts-Beziehungen in diesem Kontext, andererseits werden auch verschiedene praxisorientierte Prüfverfahren vorgestellt. Letztere wurden in gemeinsamen Forschungsprojekten von BAM und LBF mit dem Schwerpunkt Gefahrgutbehälter bzw. Pflanzenschutzmittel vergleichend untersucht und durch weitergehende Analytik ergänzt. T2 - 16. Tagung des Arbeitskreises Polymeranalytik Webkonferenz, Fraunhofer LBF und FGK CY - Online meeting DA - 22.03.2022 KW - Polyethylen KW - Full Notch Creep Test KW - Environmental Stress Cracking KW - Spannungsriss PY - 2022 AN - OPUS4-54547 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thuy, Maximilian T1 - Damage progression of environmental stress cracking affected by manufacturing process-induced microstructural orientation N2 - Currently, the Full Notch Creep Test (FNCT) [1] method is used by material suppliers and end users in industry for the approval of container and pipe materials based on high-density polyethylene (PE-HD). The resistance to environmental stress cracking (ESC) of the material is evaluated using the time to failure of the specimen in an aqueous solution of a detergent [2, 3]. Usually specimens made of sheets with isotropic material properties, manufactured by hot pressing, are employed in order to obtain intrinsic properties of the material in terms of ESC failure. In contrast, the processes used in manufacturing to form containers and pipes, such as extrusion blow molding or extrusion, impose anisotropic properties to the material. These are mostly due to a microstructural orientation (polymer chains or crystallites) [4]. Furthermore, the different cooling conditions significantly affect the size distribution of crystallites as well as the overall morphology. It is therefore essential to understand the influence of process-induced material characteristics on failure due to ESC. A large number of studies on material properties as a function of microstructural preferential orientation have already been conducted [5-7]. However, effects on ESC as the major failure mechanism of containers and pipes are still rather unexplored [8, 9]. The most important factor is whether primarily intramolecular high-strength covalent bonds or the substantially weaker intermolecular van der Waals forces are predominantly loaded. In addition to the widely established classification by time to failure, the strain or crack opening displacement (COD) provides valuable information about the evolution and progression of damage as a function of time [10, 11]. Optical strain measurement using digital image correlation allows the differences in COD for isotropic and different angles of orientation of anisotropic specimens to be discussed. Also, a post-fracture surface analysis provides clarification on the craze-crack mechanism of the ESC. These different ESC-related properties of extruded and hot-pressed specimens have been investigated at different environmental medium temperatures and different initial stresses to provide a broad characterization of the fracture behavior of PE-HD. T2 - 36th International Conference of the Polymer Processing Society CY - Montreal, Canada DA - 26.09.2021 KW - Environmental stress cracking KW - High-density polyethylene KW - Fracture behavior KW - Microstructural orientation PY - 2021 AN - OPUS4-53400 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nicolicea, Alberto A1 - Oliveros-Mata, E. S. A1 - Makarov, D. A1 - Melzer, Michael A1 - Pelkner, Matthias T1 - Flexible anisotropic magnetoresistive sensors for novel eddy current testing applications N2 - The standard method for eddy current testing (ET) of conductive materials relies on using rigid coils. In recent years magnetoresistive (MR) sensors in combination with an excitation wire have become a promising candidate for this application since it would increase the spatial resolution. New developments in flexible electronics have enabled the production of flexible sensors with the novel capability of scanning samples in conformal contact with the surface. In this article flexible anisotropic magnetoresistive (AMR) sensors were used in combination with a thin induction wire to perform eddy current testing of a curved aluminum sample with several defects imprinted on its surface. To benchmark the performance of this new method, a flat sample with reference defects of various dimensions was also scanned using flexible AMR sensors, inductive coils and rigid giant magnetoresistive (GMR) sensors. The results show that this new method of using flexible magnetic field sensors coupled with an excitation wire can easily be applied to the scanning of curved samples, while in the benchmark test employing the flat sample, the performance is not far behind more conventional techniques, with defects with depths down to 30 μm and widths down to 400 μm being detectable with an SNR of 3 (signal magnitude) and 8 (signal phase shift) at the excitation frequency of 50 kHz, and defects with depths down to 30 μm and widths down to 600 μm being detectable with an SNR of 10 (signal magnitude) and 17 (signal phase shift) at 260 kHz. KW - Magnetic field sensors KW - Flexible magnetic field sensors KW - Flexible electronics KW - Non-destructive testing KW - Eddy current testing KW - Thin film sensor fabrication KW - Defect detection KW - Magnetism PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-634325 DO - https://doi.org/10.1016/j.measurement.2025.117340 SN - 1873-412X VL - 253, Part A SP - 1 EP - 15 PB - Elsevier CY - Amsterdam AN - OPUS4-63432 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Iskhakov, Tagir T1 - Computational modeling of temperature compensation for eddy current testing during PBF-LB/M N2 - The laser powder bed fusion (PBF-LB/M) process enables the production of highly customized parts with complex geometries. However, the mechanical performance of additively manufactured parts can be compromised by the presence of microstructural inhomogeneities. To address this issue, a reliable process monitoring tool is required to detect these flaws and improve part quality. Eddy current testing presents a promising solution for such monitoring. However, the high temperature gradients within the manufactured specimen affect the electrical conductivity of the material, which, in turn, influences the eddy current testing performance. Therefore, accurately predicting the temperature distribution is essential for reliable flaw detection, which is the focus of this work. In this study, a Finite Element (FE) transient thermal model is developed to predict the temperature field in multipart build jobs. In this model, scan vectors are grouped into clusters based on their timestamps, enabling the homogenization of thermal loads from multiple scan vectors. When a single cluster is used, the thermal load is applied to the entire layer in a single step. Increasing the number of clusters per layer — and thus the number of steps — enhances the accuracy of temperature predictions. This approach allows for optimizing the trade-off between modeling accuracy and computational efficiency. The study evaluates the prediction accuracy required for eddy current testing and investigates the optimal number of clusters (i.e., the adequate level of homogenization) needed to achieve this accuracy. The model predictions are validated through comparison with thermography images and thermocouple measurements. Finally, the concept of eddy current testing with simulation-based temperature compensation is evaluated on specimens with simple geometries. T2 - SIM-AM 2025 CY - Pavia, Italy DA - 09.09.2025 KW - Eddy current testing KW - FEM KW - 316L PY - 2025 AN - OPUS4-64121 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eggert, Lara T1 - Possibilities in the seawater laboratory on Germany’s North Sea coast N2 - The aim of the seawater laboratory is to observe and test corrosion and corrosion protection systems in real seawater in a fully equipped electrochemistry laboratory. The unique selling point is a seawater bypass, which makes it possible to colonize and maintain salt water or brackish water growth (bacteria, algae, krill, shell, fungi, etc.). The annual course of the marine environment can be observed. Issues like the selection of materials or simulation of corrosion and corrosion protection systems in real seawater can be studied. As an example, the corrosive influence of the real seawater on immersed steel (S355) and a bimetallic cell of S355 and stainless steel (1.4362) is monitored over one year by measuring potentials and cell currents. Experiments were performed to study the possible corrosion accelerating effects like bimetallic and microbiologically influenced corrosion. These can be run under two different conditions to simulate light and dark environments. The results can help to understand enhanced corrosion rates of steel mounted on offshore wind power plant. Moreover, the roof of the seawater laboratory is also an atmospheric exposure site and will be continuously sampled in the coming years. T2 - EuroCorr 2025 CY - Stavanger, Norway DA - 07.09.2025 KW - Meerwasserlabor KW - Maritime Korrosion KW - Atmosphärische Korrosion PY - 2025 AN - OPUS4-64128 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erxleben, Kjell T1 - Component test for the assessment of in-service welding on/onto pressurized hydrogen pipelines N2 - Hydrogen is seen as the energy carrier of the future. Therefore a reliable infrastructure to transport hydrogen in a large scale is needed. A so called European hydrogen backbone out of long distance transmission pipelines is planned by European countries to create a hydrogen transport infrastructure. Due to economic reasons this will be achieved by new build pipelines such as repurposed natural Gas (NG) pipelines, converted to hydrogen useage. A general suitability for hydrogen service of low alloyed pipeline steel, as it is used for NG service today, is given. But in case of necessary in-service welding procedures in terms of e.g. hot-tapping and stoppling, the risk of a critical hydrogen uptake into the pipe materials due to much higher temeperatures while welding and the possibility of hydrogen embrittlement (HE) needs to be closely investigated. The presentation gives an overview of the current H2-SuD project, investigating the feasability of in-service welding on future hydrogen pipelines. Therefore, component-like demonstrators were developed to test (I) the additional hydrogen uptake due to in-service welding under hydrogen pressure and (II) to measure the temperature field due to different welding parameters and demonstrator geometries, especially on the inner pipe wall surface. Collected data will be used to validate a numerical simulation of the thermal field and additionally the hydrogen diffusion in the pipeline material. T2 - Presentation at The University of Manchester CY - Manchester, United Kingdom DA - 12.09.2025 KW - In-service KW - Hydrogen KW - Pipeline KW - Welding PY - 2025 AN - OPUS4-64129 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ryll, Tom William T1 - Applied and Technical Mineralogy:� high-throughput automated platform for in-situ monitoring of CaSO4 formation N2 - In this project we investigate nucleation pathways by utilizing synchrotron-XRD and running a case-study on calcium sulfate and its polymorphs. To accomplish this, we developed a modular automation setup for reactions in solution to run synthesis and control reaction conditions. So far we successfully characterized the recycling process of gypsum (CaSO4*2H2O) and are now investigating the formation of anhydrite (CaSO4*0H2O) as well as possible applications for the automation setup and analysis. T2 - Geo4Göttingen 2025 CY - Göttingen, Germany DA - 14.09.2025 KW - Recycling KW - Gypsum KW - Synchrotron-X-ray-diffraction KW - Raman-spectroscopy KW - Automation PY - 2025 AN - OPUS4-64139 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - Semantic Technologies for Digital Transformation in Materials Science: From PMDco to Prototypical Applications N2 - The digital transformation of Materials Science and Engineering (MSE) is accelerating the adoption of structured, interoperable, and FAIR data practices, in particular with respect to an advanced research data management. Semantic technologies play a pivotal role in this transformation, as the enable the integration, contextualization, and automation of diverse data sources across experimental, computational, and simulation domains. Central to these efforts is the Platform MaterialDigital Core Ontology (PMDco), now in version 3.0, which provides a robust mid-level semantic framework tailored for MSE. PMDco bridges abstract high-level ontologies, such as the Basic Formal Ontology (BFO) standardized in ISO/IEC 21838-2, with domain-specific terminologies to ensure consistency and interoperability across applications. This presentation explores the application of PMDco and its integration into workflows within the Platform MaterialDigital (PMD) initiative. Through its deployment in electronic laboratory notebooks (ELNs), PMDco enables semantic representation of experimental data, such as tensile test results compliant with ISO 6892-1:2019-11, transforming them into machine-actionable knowledge graphs. Prototypical implementations demonstrate how semantic technologies enhance laboratory processes, improve data reuse, and streamline documentation which offers opportunities for automation and education. Further extending its versatility, PMDco serves as a linking point for semantically representing simulation data, enabling comprehensive integration of experimental and computational datasets. This creates structured data spaces that support advanced digital workflows. Beyond PMDco, the presentation highlights the design of graph patterns and semantic shapes, showcasing generalizable methods for managing diverse data in MSE being based on data structuring and formatting. By presenting best practices in ontology development, data acquisition, and knowledge graph generation, this talk underscores the transformative potential of semantic technologies in MSE. It offers a forward-looking perspective on the role of structured data spaces as a driver for innovation, ensuring that materials science continues to advance through rigorous, interoperable, and automated digital methodologies. T2 - FEMS Euromat 2025 CY - Granada, Spanien DA - 14.09.2025 KW - Semantic Data KW - Data Integration KW - Digitalization KW - Data Interoperability KW - PMD Core Ontology KW - Graph Patterns PY - 2025 AN - OPUS4-64165 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Numerical simulation of weld heat input effect on microstructure and hydrogen diffusion in thick-walled S690 submerged arc welded joints N2 - High-strength, low-alloy (HLSA) steels such as S690 are an attractive option for heavy industries such as offshore wind turbines and peripheral equipment due to their combination of excellent mechanical properties and weldability. The construction of these thick-walled structures requires highly efficient welding processes such as submerged arc welding (SAW). However, SAW presents challenges related to delayed hydrogen assisted cold cracking (HACC). Despite its importance, the effect of different diffusion coefficients on the cold cracking susceptibility of different microstructures within SAW-welded S690 steels is not fully understood. For this reason, the present study focuses on comparing the cold cracking susceptibility of thermomechanically rolled (TM) or quenched and tempered (QL) variants of S690 steel. SAW was performed on specimens of both steel grades to produce weldments consisting of weld metal, heat-affected zone (HAZ), and base metal. Electrochemical hydrogen permeation tests (ISO 17081) were performed to determine the microstructure specific coefficients. Using the obtained coefficients, a numerical model was developed to identify the time- and microstructure-dependent local hydrogen diffusion and its influence on the distribution within the welds. The results showed that the TM grade exhibited slightly accelerated hydrogen diffusion compared to the QL grade, which is beneficial for hydrogen reduction and increases the HACC resistance. However, the further simulations with different ply sequences showed that the welding heat input (i.e. welding ply sequence) had a significantly higher effect on hydrogen accumulation. Specifically, increased welding heat input and increased thicknesses decrease hydrogen diffusivity. For this reason, microstructure-specific hydrogen diffusion played a minor role in thick-layer SAW joints compared to the need to control the welding parameters (layer sequence, individual layer thickness, welding heat input). T2 - FEMS Euromat 2025 - 18th European Congress and Exhibition on Advanced Materials and Processes CY - Granada, Spain DA - 15.09.2025 KW - Hydrogen assisted cracking KW - Welding KW - High strength steels KW - Numerical simulation KW - Electrochemical permeation PY - 2025 AN - OPUS4-64158 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Hydrogen trap characterization in 200 and 1,000 bar charged CoCrNi medium entropy alloy compared to steel AISI 316L N2 - Multiple principal element alloys (MPEAs) represent a new class of metallic materials. MPEAs, such as the CoCrNi medium entropy alloy (MEA), have attracted considerable research attention as potential materials to replace, for example, austenitic steels in high-pressure hydrogen environments. Due to the relatively new alloy concept, studies on the specific hydrogen diffusion and trapping behavior of high-pressure hydrogen-charged CoCrNi MEAs are rare so far. For this reason, a CoCrNi-MEA was investigated and compared to an austenitic stainless steel, AISI 316L. Both materials were subjected to high pressure hydrogen loading for two different pressures: 200 bar and 1,000 bar. After charging, thermal desorption analysis (TDA) was used with three heating rates from 0.125 K/s to 0.500 K/s to clarify the specific hydrogen desorption and trapping behavior. To the best of our knowledge, this study is the first to characterize hydrogen diffusion and trapping in 1,000 bar high-pressure charged CoCrNi. For this purpose, the underlying TDA spectra were analyzed in terms of peak deconvolution into a metallurgically justifiable number of defined peaks. The individual peak temperatures and activation energies “EA” were calculated. The following conclusions can be drawn from the results obtained: (1) Exposure to 200 bar or 1,000 bar leads to an increase in hydrogen absorption, regardless of the material investigated, expressed by a significantly increased desorption rate at 1,000 bar. However, the effusion peaks typically occur only at high temperatures. The (2) TDA showed that a four-peak deconvolution scenario was sufficient to describe the trapping behavior and the "EA" indicated the dominance of irreversible traps. In addition, the average trapping energy is higher than in the 316L. The (3) charge pressure related hydrogen solubility was in the order of: CoCrNi-MEA < 316L for both pressures and (4) charging at 1000 bar results in an average concentration of 49 wt.ppm (CoCrNi-MEA) and > 75 wt.ppm (316L). In summary, the CoCrNi-MEA was characterized by a reduced solubility, but very deep entrapment compared to the 316L. For this reason, further application potentials of the MEA may arise. T2 - FEMS Euromat 2025 - 18th European Congress and Exhibition on Advanced Materials and Processes CY - Granada, Spain DA - 15.09.2025 KW - Medium entropy alloy KW - Hydrogen KW - Trapping KW - Diffusion KW - High-pressure charging PY - 2025 AN - OPUS4-64160 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Effect of Ti and Nb on hydrogen trapping in welded S690 HSLA steel and effect on delayed cold cracking N2 - Fine-grain, high-strength, low-alloy (HSLA) structural steels with yield strengths > 600 MPa are now the state of the art in construction applications such as mobile cranes and civil engineering. HSLA grades derive their strength from a combination of specific heat treatment and the underlying chemical composition. In this context, Ti or Nb are essential to obtain a fine-grained microstructure as well as the necessary carbides or nitrides for precipitation strengthening. In this context, the specific effect of Ti or Nb-rich compounds on hydrogen trapping and diffusion is well known for special laboratory cast alloys, but unknown for realistic steel compositions. For this reason, a series of S690Q-based alloys were synthesized, close to a real steel composition, but with well controlled Ti or Nb additions in different amounts. Specimens were obtained from these alloys by electrochemical discharge machining (EDM). The specimens were tested using the well-established electrochemical permeation technique. From the experimental results, the hydrogen diffusion coefficients and the analytical subsurface hydrogen concentration were calculated. In addition, the hydrogen trapping behavior at elevated temperatures was interpreted by thermal desorption analysis (TDA) using different heating rates of hydrogen charged samples. The results showed that in contrast to metallurgically "pure" laboratory cast alloys, realistic chemical compositions were similar in their hydrogen trapping behavior, despite some small differences. All investigated steel grades exhibited shallow and reversible hydrogen trapping, regardless of their chemical composition. Of course, the experiments only allowed the calculation of effective diffusion coefficients and trapping energies, which represent an average of the entire microstructure. Nevertheless, HSLA steels are typically joined by arc welding, which includes the risk of delayed hydrogen assisted cracking. From the point of view of welding practice, however, a more or less identical hydrogen diffusion behavior means that no special "metallurgically specific", justifiable measures need to be considered, despite the well-established processes such as "soaking" or dehydrogenation heat treatment. Of course, a closer look at the heat-affected zone (HAZ) or the weld metal of the specific welds is necessary. However, especially in the case of thick-walled welds, it is assumed that the weld metal and HAZ are similar to the base material due to the multi-layer welding, which results in multiple annealing cycles of the weld metal and HAZ. T2 - FEMS Euromat 2025 - 18th European Congress and Exhibition on Advanced Materials and Processes CY - Granada, Spain DA - 15.09.2025 KW - Hydrogen assisted cracking KW - HSLA KW - Diffusion KW - Electrochemical permeation PY - 2025 AN - OPUS4-64156 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Component test for the assessment of in-service welding on/onto pressurized hydrogen pipelines N2 - Hydrogen is the energy carrier of tomorrow and requires a reliable large-scale transport infrastructure. In addition to new pipelines, the conversion of existing natural gas (NG) pipeline grids is an essential part. The transport of hydrogen is fundamentally different from that of NG, as hydrogen can be absorbed into the pipeline material. Given the effects of hydrogen embrittlement, the material compatibility (low alloy steels in a wide range of strengths and thicknesses) must be investigated. However, pipelines e.g. require maintenance or the need for installation of additional outlets with the necessity of welding on/onto the pipelines while they are still in service, i.e. with gas flow under high pressure, such as the well-known "hot tapping". This in-service welding poses challenges for hydrogen operations. The challenge can be roughly divided into the possible austenitization of the inner pipe material exposed to hydrogen, the welding itself, which causes an increased temperature range. Both lead to a significant increase in hydrogen solubility and diffusivity compared to room temperature. In addition, possible surface reactions of the present iron oxides (e.g. magnetite or hematite) with the hot hydrogen should be considered. In this context, the knowledge of hydrogen pipelines is scarce due to the lack of operational experience. Fundamental experimental investigations are required to investigate the transferability from NG to hydrogen pipeline grids. For this reason, the present study presents a specially designed mock-up / demonstrator concept for the realistic assessment of the welding process conditions. The mock-up was designed to allow in-situ temperature measurement during the welding process as well as ex-post sample extraction for quantification of the absorbed hydrogen concentration. For safety reasons, the required volume of pressurized hydrogen was limited by inserting a solid cylinder to ensure a 1 cm thick layer of hydrogen gas. Welding experiments on the DN60 and DN200 pressurized mock-ups showed the possibility of safe welding on or onto pressurized hydrogen pipelines. Indeed, the austenitizing temperature was reached on the inner surface of the pipeline, especially on thinner-walled pipelines, using current welding parameter recommendations. This corresponded to an increased hydrogen uptake in the welded area of several ppm. From this point of view, the suggested component concept is a viable strategy for the screening of several materials and welding parameter combinations under realistic operational conditions. T2 - FEMS Euromat 2025 - 18th European Congress and Exhibition on Advanced Materials and Processes CY - Granada, Spain DA - 15.09.2025 KW - In-service welding KW - Pipeline KW - Hydrogen KW - Component test PY - 2025 AN - OPUS4-64159 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Component-test for determination of welding residual stresses and their effect on stress relief cracking in thick-walled welds N2 - Controlling the residual stress level during welding of creep-resistant Cr-Mo-V steels is crucial to avoid so called stress relief cracking (SRC) during post weld heat treatment (PWHT) of large-scale components. In the present study, a laboratory scale test specimen (slotted sample with 400 mm width, 400 mm length and 25 mm thickness) was used to simulate thick-walled component welds made of 13CrMoV9-10. The aim was to identify the level and distribution of residual stresses to evaluate the suitability of the specimen for laboratory based SRC testing. High restraint was ensured by the specimen geometry with a narrow welding gap in the center. This gap was filled by multi-layer submerged arc welding. Two specimens were welded with identical parameters and compared in the as-welded state and after PWHT (705 °C for 10 h). Neutron diffraction was used to determine the residual stresses in the weld metal, the heat-affected zone (HAZ) and the base material at different depths longitudinal, transverse, and normal to the welding direction. The experiments were performed on the former instrument E3 of the research reactor BER II of Helmholtz-Zentrum Berlin (HZB), Germany. Complementarily, laboratory X-ray diffraction was applied to characterize the surface residual stresses. In the welded condition, especially in the weld metal and the adjacent HAZ, the longitudinal residual stresses reached values of up to 1,000 MPa to 1,200 MPa due to the increasing strength and hardness of the CrMoV-material during welding. The conducted welding experiments revealed that way higher residual stresses in the welded joint have to anticipated before the PWHT is performed than it was expected in advance. This demonstrated the necessity of suitable component-like welding tests as they must ensure realistic mechanical stiffness (hindered shrinkage of welding joint by slotted self-restraint sample) and heat dissipation conditions (definition of minimum welding joint thickness vs. welding process-specific heat input). T2 - FEMS Euromat 2025 - 18th European Congress and Exhibition on Advanced Materials and Processes CY - Granada, Spain DA - 15.09.2025 KW - Component test KW - Submerged arc welding KW - Post weld heat treatment KW - Residual stresses KW - Neutron diffraction PY - 2025 AN - OPUS4-64161 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Geranmayeh, Ali T1 - Laser Metal Deposition of NiTi Shape Memory Alloys: Influence of Process Parameters on Thermal Profiles and Part Properties N2 - Laser Metal Deposition (LMD), a laser powder–directed energy deposition technology (LP-DED), offers unique flexibility for fabricating complex metallic components. Among candidate materials, Nitinol (NiTi) is particularly attractive due to its shape memory and superelastic properties, though its high sensitivity to processing conditions demands precise parameter control. In this work, prealloyed NiTi powder was deposited as single tracks, and process parameters were optimized using a Design of Experiments methodology. A Central Composite Design (CCD) was implemented with laser power, scan speed, and powder feed rate as inputs, while track’s height, width, aspect ratio, and dilution served as optimization responses. To address the strong susceptibility of NiTi to heat accumulation, hatch spacing was further optimized using a geometrically derived formula, enabling the use of maximum spacing while ensuring dense parts with smooth surfaces and minimal waviness. The presented framework establishes a systematic route for parameter optimization in NiTi LMD, offering practical guidelines for balancing densification and surface quality. T2 - WGF Assistant Seminar CY - Rechenberg-Bienenmühle, Germany DA - 10.09.2025 KW - Additive manufacturing KW - Shape memory alloys KW - Nitinol KW - Laser metal deposition KW - Design of experiments PY - 2025 AN - OPUS4-64164 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Melzer, Michael T1 - The digital accreditation symbol: verified trust in digital certificates N2 - This presentation provides a brief overview of the digital accreditation symbol, which is available for DAkkS-accredited bodies to proof their active accreditation on digital reports and certificates (eAttestations). The basic functionality, application and automatic verifycation is presented on PDF and XML based eAttestations. T2 - International Metrology Congress (CIM) 2025 CY - Lyon, France DA - 11.03.2025 KW - Akkreditation KW - Digital Calibration Certificate KW - E-Attestation KW - Digital Certificates KW - QI-Digital PY - 2025 AN - OPUS4-64174 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Melzer, Michael T1 - The temperature DCC exposed N2 - The DAkkS-accredited calibration laboratory of the German Federal Institute for Materials Research and Testing (BAM) has established valid XML digital calibration certificates (DCCs) for calibrations of resistance thermometers within the scope of its accreditation. Hence, all necessary information according to ISO/IEC 17025 and the DKD-R 5-1 calibration rule is provided in a machine-readable and machine-interpretable form. Furthermore, we actively participate in the definition of general and community-specific good practice requirements for the DCC of temperature quantities as technical specifications, hosted by the German Calibration Service (DKD). In this contribution the entire XML source code of a DCC from a Pt 100 thermometer calibration will be exposed and discussed. The DCC was automatically generated using a self-implemented middleware that is compiling the metadata (i.e. customer-, order-, item- and method data) and combines it with the measured calibration data and influence conditions into a process- and lab-specific DCC template. Since it was issued as an accredited calibration certificate, the validated and authorized DCC is also equipped with the novel digital accreditation symbol to form an `eAttestation´. This advanced electronic seal with a qualified certificate was recently piloted with the German national accreditation body (DAkkS), and, after successful validation by the receiver, verifies the active accreditation status of the issuing body at the time of sealing (authorization). As it also provides all other functionalities of an electronic seal, (i.e. data integrity and authenticity), it can fully replace a digital signature on accredited DCCs. The presented temperature DCC architecture fully complies to the latest good practice definitions of the DKD and thus represents a level 4 DCC according to the utility model for machine interpretability of DCCs. This also includes basic and quantity-specific refType definitions that are linked to an online refType repository to harmonize these key semantic providing elements across other DCC-issuing laboratories. The paper and also its conference poster will not represent a general introduction and motivation for the DCC itself. It rather addresses more detailed aspects of good practice, especially for DCCs from temperature quantity calibrations and may stimulate in-depth discussions between DCC experts from the providing, utilizing and accrediting points of view. The work was performed within the national QI-Digital initiative of the German Federal Ministry for Economic Affairs and Climate Action, T2 - Global Industrie CY - Lyon, France DA - 11.03.2025 KW - Calibration KW - Digital Calibration Certificate KW - E-Attestation KW - Digital Metrology KW - QI-Digital PY - 2024 AN - OPUS4-64177 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Brunner, Nanine A1 - Melzer, Michael T1 - Digital Certificates: Enabling Automation in Quality Assurance and Metrological Traceability N2 - Automation in the metrological traceability of measurements bears high potential for a more effective quality management with less human interaction and reduced risks from manual data processing. For this purpose all metrological and administrative information in quality certificates must be provided in a fully machine-readable and machine-interpretable form. Following the well-established approach of dig-ital calibration certificates (DCCs) also other digital quality certificates are currently under development. T2 - SMSI 2025 Conference – Sensor and Measurement Science International CY - Nuremberg, Germany DA - 06.05.2025 KW - Digital metrology KW - Calibration KW - Quality assurance KW - Reference materials KW - Automation PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-641930 SN - 978-3-910600-06-5 DO - https://doi.org/10.5162/SMSI2025/C6.4 SP - 171 EP - 172 PB - AMA Service GmbH CY - Wunstorf AN - OPUS4-64193 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Melzer, Michael T1 - Die Umsetzung maschinenlesbarer DCCs am Beispiel der Kraftkalibrierung nach DIN EN ISO 376 N2 - Dieser Vortrag stellt eine konkrete Umsetzung eines DCCs (Digitaler Kalibrierschein) einer Kraftkalibrierung nach nach DIN EN ISO 376 vor. Nach einer kurzen Zusammenfassung der Aspekte, die in der international gültigen Kalibriernorm geregelt sind und einer allgemeinen Vorstellung von gängigen Kalibriereinrichtungen und -gegenständen, wird zunächst auf die Besonderheiten hingewiesen, die in derartigen Kalibrierscheinen enthalten sind und bisher kaum in anderen DCCs umgesetzt wurden. Dies sind z.B. die Einbindung mehrerer Messreihen (auf- und abwärts) in teilweise unterschiedlichen Einbaupositionen, Klassifizierung, multiple relative Messunsicherheiten sowie Ausgleichsfunktionen mit mehreren Sätzen von Koeffizienten. Anschließen wird die konkrete Umsetzung dieser Angaben im DCC im Einzelnen aufgezeigt. Die präsentierten Lösungen wurden im gemeinsamen DCC Unterausschuss der DKD Fachausschüsse für Kraft und Beschleunigung sowie Drehmoment erarbeitet und werden in Kürze als pränormativer Expertenbericht erscheinen. Die Kalibrierung wurde innerhalb des akkreditierten Geltungsbereiches des BAM Kalibrierlabors durchgeführt. T2 - 329. PTB-Seminar "Berechnung der Messunsicherheit – Empfehlungen für die Praxis" CY - Berlin, Germany DA - 19.05.2025 KW - Calibration KW - Digital Calibration Certificate KW - Force Measurements KW - Digital Metrology KW - QI-Digital PY - 2025 UR - https://www.ptb.de/cms/fileadmin/internet/fachabteilungen/abteilung_8/8.4_mathematische_modellierung/8.42/329_PTB_Seminar/Tag1_S2/DCC-ISO376.pdf AN - OPUS4-64209 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Weller, Andreas A1 - Lewis, Ronald A1 - Niederleithinger, Ernst T1 - Geophysikalische Verfahren zur Strukturerkundung und Schwachstellenanalyse von Flussdeichen – ein Handbuch N2 - Geophysikalische Verfahren zur Strukturerkundung und Schwachstellenanalyse von Flussdeichen – ein Handbuch ISBN: ISBN 978-3-981 07 - 4 Vor dem Hintergrund der seit Mitte der 90er Jahre in Deutschland gehäuft auftretenden Hochwasserereignisse (Rhein 1993/1995, Saale 1994, Oder 1997, Donau, Elbe und Mulde 2002/2005/2006) und den damit verbundenen umfangreichen Schäden, die ursächlich auf das Versagen von Hochwasserschutzanlagen (Deichbrüche) zurückzuführen waren, wird deutlich, dass die teilweise mehrere hundert Jahre alten Flussdeiche den Belastungen, bedingt durch ihre Bauart, die eingesetzten Baustoffe und die Bauhöhen, zum Teil nicht mehr gewachsen sind. Vor einer schutzzielabhängigen Entscheidung, ob eine Deichanlage künftigen Belastungen standhält oder ggf. zu ertüchtigen bzw. neu zu errichten ist, bedarf es als grundlegender Voraussetzung einer detaillierten Untersuchung des Tragsystems Bauwerk (Deich) und Untergrund. Ziel dieser Untersuchungen ist es, Schwachstellen des Tragsystems nach Umfang und Lage zu ermitteln, um daraus gezielt mögliche Sanierungsstrategien ableiten zu können. Für eine systematische Schwachstellenanalyse bieten sich in Kombination mit konventionellen geotechnischen Untersuchungsmethoden geophysikalische Messverfahren an. Einschlägige Normen und Richtlinien (DWA-M 507, DIN 19712) empfehlen zwar den Einsatz von geophysikalischen Verfahren, geben aber kaum praktische Hinweise für die Anwendung dieser Methoden. So erfolgt der Einsatz zerstörungsfreier geophysikalischer Verfahren zur Strukturerkundung an Deichen in Kombination mit geotechnischen Untersuchungen bisher regional differenziert und teilweise unsystematisch. Zudem werden von den für den Hochwasserschutz verantwortlichen Behörden zumeist keine oder sehr unterschiedliche Anforderungen an derartige Untersuchungen formuliert. Dadurch mangelt es den mit der Ausführung beauftragten Dienstleistern (Ingenieurbüros) zumeist an eindeutigen Vorgaben. Dies führt in der Regel dazu, dass die Qualität der aus diesen Untersuchungen abgeleiteten Aussagen höchst unterschiedlich ausfällt und vielfach nicht als optimal bezeichnet werden kann. Eine Hilfe zur Methoden- und Parameterwahl sowie eine systematische Bewertung der Eignung geophysikalischer Verfahren zur Strukturerkundung von Deichen gab es bisher nicht. Nach den Hochwasserereignissen des Jahres 2002 an Elbe und Mulde initiierte das Bundes- ministerium für Bildung und Forschung (BMBF) das Forschungsprogramm „Rimax“ (Risi- komanagement extremer Hochwasserereignisse). Mit diesem Programm werden zahlreiche Projekte auf ganz unterschiedlichen Gebieten der Hochwasserforschung gefördert [8]. Eines dieser Projekte ist das Verbundprojekt „Systematische Evaluierung existierender und innovativer Methoden zur Schwachstellenanalyse und Strukturerkundung von Deichen“ (DEISTRUKT). Ziel war es, möglichst viele erfolgversprechende oberflächen- und bohrlochgeophysikalische Methoden auf ihre Eignung für die Deichstrukturerkundung und Schwachstellenanalyse zu prüfen. Besondere Aufmerksamkeit wurde dabei auf die Umsetzung in geotechnisch verwertbare Ergebnisse gelegt. Mit dem Vorhaben DEISTRUKT sollte die Grundlage für einen effektiven Einsatz dieser Verfahren gelegt werden. Behörden und ausführende Ingenieurbüros sollen ein Werkzeug für die Entscheidungsfindung bei Konzeption, Ausschreibung, Durchführung und Bewertung geophysikalischer Messungen in Verbindung mit den geotechnischen Untersuchungsergebnissen erhalten. Basierend auf einer intensiven Recherche und praktischen Tests wurde eine systematische Evaluierung durchgeführt. Die Darstellung der Ergebnisse erfolgt als Richtlinie in diesem Handbuch. Berührungsfreie Methoden der Aerogeophysik oder der Fernerkundung waren nicht Gegenstand der Untersuchungen und bleiben daher im vorliegenden Handbuch unberücksichtigt. Das vorliegende Handbuch soll sowohl dem Praktiker aus Geophysik und Geotechnik als auch Behördenvertretern, die geophysikalische Leistungen zu beauftragen haben, als Hilfe zur Auswahl geeigneter Methoden und Messparameter dienen. Insoweit ist es auch als Ergänzung zu den Richtlinien DIN 19712, DIN 4020 und DWA-M 507 zu sehen. Sinngemäß können die in diesem Handbuch gegebenen Empfehlungen und Hinweise auch für die Erkundung von Trassen für den Deichneubau bzw. für Deichrückverlegungen, Seedeiche sowie für Flussseiten- bzw. Kanalseitendämme im Sinne von [36] gelten. Im Kapitel 2 werden insbesondere die Bauweise (Struktur) von Flussdeichen und die damit verbundenen Schwachstellen des Tragsystems sowie die daraus abgeleiteten Untersuchungsmethoden beschrieben. Kapitel 3 behandelt die Anforderungen und den Ablauf der geophysikalischen Deicherkundung und zeigt die Verknüpfungen zu den geotechnischen Untersuchungen auf. Eine kurze Beschreibung der wichtigsten bei der Deicherkundung eingesetzten geophysikalischen Methoden enthält Kapitel 4. In Kapitel 5 erfolgt die Bewertung der Eignung dieser Methoden. Schließlich werden im Anhang Hinweise zur Ausschreibung geophysikalischer Leistungen gegeben. T3 - BAM Forschungsberichtreihe - 281 PY - 2008 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1700 SN - 978-3-9812072-2-4 SN - 0938-5533 VL - 281 SP - 1 EP - 29 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-170 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fontoura Barroso, Daniel A1 - Epple, Niklas A1 - Niederleithinger, Ernst T1 - A Portable Low-Cost Ultrasound Measurement Device for Concrete Monitoring N2 - This paper describes a new ultrasonic measuring device called “W-Box”. It was developed based on the requirements of the DFG Forschergruppe (research unit) CoDA for a portable device for monitoring of concrete specimens, models and actual structures using embedded ultrasonic transducers as well as temperature and humidity sensors. The W-Box can send ultrasonic pulses with a variable frequency of 50–100 kHz to one selectable transducer and records signals from up to 75 multiplexed channels with a sample rate of 1 MHz and a resolution of 14 bits. In addition, it measures temperature and humidity with high accuracy, adjustable amplification, restarts automatically after a power failure and can be fully controlled remotely. The measured data are automatically stored locally on-site data quality checks and transferred to remote servers. The comparison of the W-Box with a laboratory setup using commercial devices proves that it is equally reliable and precise, at much lower cost. The W-Box also shows that their measurement capacities, with the used embedded ultrasonic transducers, can reach above 6 m in concrete. KW - Low-cost KW - Coda wave interferometry KW - Ultrasound KW - IoT KW - Non-destructive testing PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-546756 DO - https://doi.org/10.3390/inventions6020036 SN - 2411-5134 VL - 6 IS - 2 SP - 1 EP - 17 PB - MDPI CY - Basel, Switzerland AN - OPUS4-54675 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Diewald, F. A1 - Epple, Niklas A1 - Kraenkel, T. A1 - Gehlen, C. A1 - Niederleithinger, Ernst T1 - Impact of External Mechanical Loads on Coda Waves in Concrete N2 - During their life span, concrete structures interact with many kinds of external mechanical loads. Most of these loads are considered in advance and result in reversible deformations. Nevertheless, some of the loads cause irreversible, sometimes unnoticed changes below the macroscopic scale depending on the type and dimension of the impact. As the functionality of concrete structures is often relevant to safety and society, their condition must be known and, therefore, assessed on a regular basis. Out of the spectrum of non-destructive monitoring methods, Coda Wave Interferometry using embedded ultrasonic sensors is one particularly sensitive technique to evaluate changes to heterogeneous media. However, there are various influences on Coda waves in concrete, and the interpretation of their superimposed effect is ambiguous. In this study, we quantify the relations of uniaxial compression and uniaxial tension on Coda waves propagating in normal concrete. We found that both the signal correlation of ultrasonic signals as well as their velocity variation directly reflect the stress change in concrete structures in a laboratory environment. For the linear elastic range up to 30% of the strength, we calculated a velocity variation of −0.97‰/MPa for compression and 0.33%/MPa for tension using linear regression. In addition, these parameters revealed even weak irreversible changes after removal of the load. Furthermore, we show the time-dependent effects of shrinkage and creep on Coda waves by providing the development of the signal parameters over time during half a year together with creep recovery. Our observations showed that time-dependent material changes must be taken into account for any comparison of ultrasonic signals that are far apart in time. The study’s results demonstrate how Coda Wave Interferometry is capable of monitoring stress changes and detecting even small-size microstructural changes. By indicating the stated relations and their separation from further impacts, e.g., temperature and moisture, we anticipate our study to contribute to the qualification of Coda Wave Interferometry for its application as an early-warning system for concrete structures. KW - Ultrasound KW - Coda Wave Interferometry (CWI) KW - Mechanical Load KW - Microstructure KW - Concrete PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-556878 DO - https://doi.org/10.3390/ma15165482 SN - 1996-1944 VL - 15 IS - 16 SP - 1 EP - 15 PB - MDPI AN - OPUS4-55687 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reinsch, Stefan T1 - Robot-assisted compositional screening in the System Na2O-Al2O3-B2O3-SiO2 N2 - The system Na2OB2O3SiO2 (NBS) is the basis of many industrial glass applications and therefore one of the most studied systems at all. Glass formation is possible over a wide compositional range, but the system also contains ranges of pronounced phase separation and crystallization tendency. Even small addition of Al2O3can change this behavior essentially. As the Na2OAl2O3B2O3SiO2 (NABS) system is also known as the basis for glasses in strength-relevant applications, the behavior during the transition from the NBS system to the NABS system is of interest. Therefore, some small step melt series in these systems were studied using the robotic glass melting system at the Federal Institute for Materials Research and Testing (BAM, Division Glasses). For these series the small step changes of glass transition temperature, crystallization behavior as well as glass density were studied. Additionally, experimental data were compared with their modeled counterparts. T2 - 98. Glastechnische Tagung CY - Goslar, Germany DA - 26.05.2025 KW - Sodium alumino boro silicate glasses KW - Glass transition temperature KW - Density KW - Robotic melting PY - 2025 AN - OPUS4-64076 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Linden, Anna T1 - AMVAD - Additive manufacturing for ventricular assist devices N2 - Some children are born with a univentricular heart, meaning their heart has only one pumping chamber instead of two. To improve circulation, patients often undergo the Fontan procedure, which reroutes blood flow — but this can put stress on other organs. In some cases, ventricular assist devices, or VADs, are used to support the heart’s pumping function. This involves an artificial pump connected directly to the patient's heart via silicone-based cannulas. Unique anatomical conditions introduce special challenges for cannula geometry. Additive manufacturing offers innovative solutions by enabling the production of personalized medical devices. The aim of the project is to develop the manufacturing workflow for the individualized cannula from digital imaging of the patient and customized design to additive manufacturing. Besides technical feasibility, validating the entire process is crucial for regulatory approval. The selection and testing of suitable additive manufacturing processes and biocompatible materials for individualized silicone cannulas, ensuring compliance with quality standards for high-risk medical products, will be presented. T2 - AMBER Spotlight On: 3D Printing meets Health & Biotech CY - Berlin, Germany DA - 16.09.2025 KW - Additive manufacturing KW - Medical device KW - Liquid silicone rubber PY - 2025 AN - OPUS4-64101 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hörmann, Anja Franziska T1 - My surface at a glance: grazing incidence scattering applications N2 - Three literature examples are presented to demonstrate the wide range of applications of grazing incidence scattering. These examples concern 1) the determination of the density of a porous film, 2) how orientation of conducting polymers is observed in grazing incidence scattering, and 3) how the three-dimensional order of nanoparticles is reflected in the data. To conclude we show recent data from the MOUSE lab demonstrating the new capability to observe intermolecular distances in thin films using the molybdenum X-ray source. T2 - Surface Transfer of Pathogens (STOP) - M37 meeting CY - Turin, Italy DA - 11.09.2025 KW - Grazing incidence KW - GISAXS KW - Applications PY - 2025 AN - OPUS4-64115 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Clozel, Melanie A1 - Neumann, Christian A1 - Thore, Johannes A1 - Kolbe, Matthias A1 - Yang, Fan A1 - Gutowski, Olof A1 - Dippel, Ann-Christin A1 - Ruschel, Lucas M. A1 - Busch, Ralf A1 - Altenbach, Christoph A1 - Akuata, Chijioke Kenneth A1 - Zander, Daniela A1 - Wilbig, Janka A1 - Meyer, Andreas T1 - Microstructure formation during gas flow-assisted additive manufacturing of a metallic glass powder on ground and in microgravity N2 - We studied bulk metallic glasses produced from gas flow-assisted laser-based powder bed fusion process, which is capable of additive manufacturing metallic parts in microgravity. A Zr-based bulk metallic glass composition Zr₅₉ˏ₃Cu₂₈ˏ₈Al₁₀ˏ₄Nb₁ˏ₅ has been processed on ground and in microgravity in a compact sounding rocket payload MARS-M. Microstructure characterization was performed using electron microscopy and X-ray diffraction computed tomography, which cope with small amounts of sample materials, especially for those fabricated under microgravity conditions. Very similar microstructures and crystalline fractions are observed in sample manufactured on ground and in microgravity, which shows that process parameters of conventional laser powder bed fusion for manufacturing metallic glasses can be transferred to the processes in microgravity. Two different origins of crystallization have been identified in the Zr₅₉ˏ₃Cu₂₈ˏ₈Al₁₀ˏ₄Nb₁ˏ₅ sample. The preferred occurrence of CuZr₂ at the interlayer boundaries is likely a result of recrystallization from the undercooled melt and hence associated with laser scanning strategy. In contrast, the more uniformly distributed Al₃Zr₄ phase is considered to be triggered by the formation of Cu₂Zr₄O. Thus, for the fabrication of fully amorphous builds both on ground and in space, our findings point to higher scanning speeds and lower oxygen contents, while the latter can also be used to tune the crystalline fractions in the sample. KW - Gas flow-assisted laser-based powder bed fusion KW - Microgravity KW - Glass-forming alloys KW - X-ray diffraction tomography PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-641253 DO - https://doi.org/10.1007/s40964-025-01275-2 SN - 2363-9512 SP - 1 EP - 14 PB - Springer Science and Business Media LLC CY - Cham, Switzerland AN - OPUS4-64125 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Lengas, Nikolaos T1 - Parameter study of impact targets in the drop test of packaging for dangerous goods N2 - Within the transportation chain, impact loading of dangerous goods packagings can happen. Thus, a package’s resistance against mechanical damage needs to be assessed. In the context of dangerous goods transport, drop tests are used for damage assessment as a part of packaging approval. Hence, a horizontal, flat unyielding surface must be provided to ensure maximum damage on impact and univocal test results. Leading adopted regulations like ADR/RID reference ISO 2248 to specify the requirements for the impact surface. The main requirement states that the impact surface must belong to an impact target with a mass at least 50 times higher than that of the heaviest package to be tested. However, many manufacturers in Germany, especially manufacturers of fibreboard boxes, do not have their own testing device with the required mass ratio for the drop test. Furthermore, the necessity of requirement revision has been addressed at UN level. It is unclear if mass ratio is the decisive criterion or if alternative design parameters can be defined to guarantee rigidity of the impact surface. The focus of the research reported in this thesis lays in the development and implementation of an analysis and testing concept for a comprehensive investigation of impact targets in drop testing. To this end, an experimental setup consisting of regulation compliant model impact targets is used in drop tests with two packaging types of significantly different mechanical properties. The variation of drop test parameters, such as the mass ratio, provides new insights into their respective significance in the drop test outcome. In addition, experimental findings are enhanced with numerical Finite-Element (FE) analyses to propose new improved criteria which incorporate all relevant influencing factors. In this way, firstly, critical impact target designs can be identified, and secondly, the kinetic energy of a real impact target in a drop test can be reliably approximated and compared to the respective theoretical threshold derived from a worst-case assumption. Thus, the rigid mass ratio currently specified in ISO 2248 can be regarded obsolete. The results of this work are highly beneficial for industrial application since they form the basis for introducing a standardized method for evaluating impact targets, replacing the 50 times mass ratio requirement. This would enable manufacturing and testing facilities to ensure a uniform level of safety assessment and to avoid the considerably high construction costs of impact targets with mass ratio of 1:50 in relation to packaging gross masses of several hundred kilograms. Hence, to make the results attained under laboratory conditions usable in practical application, preliminary investigations of the mechanical response of installed impact targets are conducted. For this purpose, important factors such as the interaction between impact target and ground in dynamic impact testing conditions are examined using validated FE models to establish an evaluation method. The investigations aim to create the basis for the revision of ISO 2248 and to define a standardized reference method for impact target characterization. KW - Drop test KW - Structural dynamics KW - Dangerous goods packaging KW - Mass ratio KW - Finite-element-method PY - 2025 DO - https://doi.org/10.14279/depositonce-24333 SP - 1 EP - 189 CY - Berlin AN - OPUS4-64090 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Paskin, Alice A1 - Couasnon, Thaïs A1 - Blukis, Roberts A1 - Perez, Jeffrey Paulo H. A1 - Reinsch, Stefan A1 - Roddatis, Vladimir A1 - Syczewski, Marcin A1 - Benning, Liane G. T1 - Temperature-Induced Phase Transitions of Vivianite: In Situ Analysis of a Redox-Driven Crystallization N2 - We document a solid-state, temperature-dependent (25−700 °C), multistage redox transformation of crystalline ferrous iron phosphate, vivianite (Fe3(PO4)2·8H2O). Under anoxic conditions, vivianite breaks down at T > 250 °C into an anhydrous, amorphous intermediate Fe3(PO4)2 phase, yet the bulk shape and morphology of the starting vivianite crystals were retained. This amorphous intermediate phase remained stable until T > 500 °C, after which a redox-dependent crystallization into two different minerals was observed. Under anoxic conditions, the amorphous ferrous intermediate (Fe3(PO4)2) transformed into the crystalline ferrous phosphate (graftonite, (Fe2+)3(PO4)2), while under oxic conditions it crystallized into a ferric phosphate (rodolicoite, Fe3+PO4). Graftonite formation occurs via an exothermic molar enthalpy (ΔHcryst) of −16.7 ± 0.2 kJ mol−1. Rietveld refinements of the two crystalline endmembers (vivianite and graftonite) revealed a unit cell volume decrease of ∼3.1% during the transformation, which was observed by in situ electron microscopic observations as an overall shrinking of the initial vivianite crystals. Despite volume loss and bubble-like features, the original vivianite shape was preserved, indicating a solid-state pseudomorphic transformation. Ex situ XRD and TEM-EELS analyses confirmed the ferrous-to-ferric oxidation, forming rodolicoite, through changes in the Fe geometry and oxidation state. KW - Vivianite KW - Graftonite KW - Crystallization enthalpy KW - Ferrous phosphates PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-640782 DO - https://doi.org/10.1021/acs.inorgchem.5c02399 SN - 0020-1669 VL - 46 IS - 36 SP - 18227 EP - 18236 PB - American Chemical Society (ACS) AN - OPUS4-64078 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Clauß, F. A1 - Epple, Niklas A1 - Ahrens, M. A. A1 - Niederleithinger, Ernst A1 - Mark, P. T1 - Comparison of Experimentally Determined Two-Dimensional Strain Fields and Mapped Ultrasonic Data Processed by Coda Wave Interferometry N2 - Due to the high sensitivity of coda waves to the smallest structural alterations such as strain, humidity or temperature changes, ultrasonic waves are a valid means to examine entire structures employing networks of ultrasonic transducers. In order to substantiate this ex ante assessment, the viability of measuring ultrasonic waves as a valid point of reference and inference for structural changes is to be further scrutinized in this work. In order to investigate the influence of mechanical strain on ultrasonic signals, a four-point bending test was carried out on a reinforced concrete beam at Ruhr University Bochum. Thus, measurements collected from a network of selected transducer pairings arranged across the central, shear-free segment of the test specimen, were correlated to their respective strain fields. Detected ultrasonic signals were evaluated employing Coda Wave Interferometry. Such analysis comprised the initial non-cracked state as well as later stages with incremental crack depth and quantity. It was to ascertain that the test specimen can in fact be qualitatively compartmentalized into areas of compression and tension identified via Relative Velocity Changes presented in Attribute Maps. However, since results did not entail a zero crossing, i.e., neither positive nor negative values were to be calculated, only relative changes in this work displayed staggered over the height of the object under test, are discussed. Under the given methodological premises, additional information is currently required to make quantitative assertions regarding this correlation of ultrasonic and strain results. This holds true for the comparability of the ultrasonic and strain results for both non-cracked and even the cracked state. KW - Digital image correlation KW - Fiber optic sensors KW - Coda Wave Interferometry KW - Ultrasound KW - Concrete PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-510501 DO - https://doi.org/10.3390/s20144023 SN - 1424-8220 VL - 20 IS - 14 SP - Paper 4023, 1 PB - MDPI CY - Basel AN - OPUS4-51050 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Prabhakara, Prathik A1 - Mielentz, Frank A1 - Stolpe, Heiko A1 - Behrens, Matthias A1 - Lay, Vera A1 - Niederleithinger, Ernst T1 - Construction and validation of a novel phased array borehole probe for ultrasonic investigations at sealing structures in radioactive repositories N2 - A new type of ultrasonic borehole probe is currently under development for the quality assurance of sealing structures in radioactive waste repositories using existing research boreholes. The goal is to examine the sealing structures made of salt concrete for possible cracks, delamination, and embedded objects. Earlier prototype probes use 12 or 16 individual dry point contact (DPC) horizontal shear wave transducers grouped into a transmitter and a receiver array, each made up of six or eight individual transducers. They are operated with a commercially available portable ultrasonic flaw detector used in the civil engineering industry. To increase the generated sound pressure of the borehole probe, the number of transducers in the novel probe is increased to 32. In addition, timed excitation of each probe is used to direct a focused sound beam to a specific angle and distance based on calculated time delays. Hence, the sensitive test volume is limited, and the signal-to-noise ratio of the received signals is improved. This paper presents the validation of the newly developed phased array borehole probe by beam computation in CIVA software and experimental investigations on a semi-cylindrical test specimen to investigate the directional characteristics. In combination with geophysical reconstruction techniques, an optimised radiation pattern of the probe is expected to improve the signal quality and thus increase the reliability of the imaging results. This is of great importance for the construction of safe sealing structures needed for the disposal of radioactive or toxic waste. T2 - NDT-CE 2022 CY - Zurich, Switzerland DA - 16.08.2022 KW - Borehole probe KW - Phased array technique KW - SealWasteSafe KW - Monitoring KW - Engineered barrier; PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-568016 SN - 1435-4934 SP - 1 EP - 4 PB - NDT.net AN - OPUS4-56801 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Grohmann, Maria A1 - Niederleithinger, Ernst A1 - Buske, S. T1 - Geometry Determination of a Foundation Slab Using the Ultrasonic Echo Technique and Geophysical Migration Methods N2 - The ultrasonic echo technique is a frequently used method in non destructive testing for geometry Determination of concrete building elements. Important tasks are thickness measurements as well as the localization and characterization of built-in components and inhomogeneities. Currently mainly the synthetic aperture focusing family of techniques (SAFT) is used for imaging. These algorithms have difficulties in imaging steeply dipping interfaces and complicated structures such as steps and lower boundaries of voids. As an alternative two geophysical migration methods, pre-stack Kirchhoff depth migration and pre-stack Reversetimemigration (RTM)were tested in this paper at a reinforced concrete foundation slab. The slab consists of various reinforcement contents, different thicknesses and two pile heads. In a first step, both methods were evaluated with synthetic 2D data. In the second step, ultrasonic measurement data recorded with shear wave transducers on a line profile on the foundation slab were processed. The use of an automatic scanner simplified the measurements. A comparison of the geophysical migration results with those of SAFT shows, in particular for RTM, a significant improvement in the Imaging of the geometry of the foundation slab. Vertical borders were reconstructed and the location and structure of the lower boundary of the foundation slab were reproduced better. Limitations still exist in imaging the piles below the slab. KW - Kirchhoff migration KW - Ultrasonic echo technique KW - Synthetic aperture focusing technique (SAFT) KW - Reverse-time migration PY - 2016 DO - https://doi.org/10.1007/s10921-016-0334-z SN - 0195-9298 (Print) 1573-4862 (Online) VL - 2016/Band 1 IS - 35:1 SP - 1 EP - 13 PB - Springer CY - New York AN - OPUS4-35838 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hussein, S. A1 - Kühl, A. A. A1 - Golusda, L. A1 - Plattner, C. A1 - Heinze, N. A1 - Sturm, G. A1 - Freise, C. A1 - Traub, Heike A1 - Schannor, Mathias A1 - Trajanoski, Z. A1 - Taupitz, M. A1 - Siegmund, B. A1 - Paclik, D. T1 - Phenotype and function of human monocytes remain mainly unaffected by very small superparamagnetic iron oxide particles N2 - The field of medical application of organic or inorganic nanoparticles is extensive. Medical nanoparticles offer benefits but pose risks. For safe use in diagnostics and therapy, they should be inert, non-immunogenic, non-aggregating, and avoid long-term accumulation in sensitive tissues like bone marrow or the brain. We have developed in-house very small superparamagnetic iron oxide nanoparticles (VSOP), 7 nm in size, which have been successfully used in preclinical magnetic resonance imaging (MRI) to detect intestinal inflammation, neuroinflammation and atherosclerosis. This study examines nanoparticle effects on human blood cells focusing on monocytes in vitro as a first step toward clinical application. Whole blood and monocytes from healthy donors and patients with inflammatory bowel disease were treated with VSOP in vitro and analyzed for changes in their transcriptome, phenotype and function. RNA sequencing of monocytes identified the transferrin receptor as one of the most significantly downregulated genes after VSOP treatment, likely to limit iron uptake. Whereas whole blood RNA sequencing showed significant changes only in three non-coding genes. CyTOF analysis confirmed that VSOP-treated monocytes remain inactive, with no increased proliferation or altered migration. Metabolically, VSOP uptake enhanced the oxygen consumption rate. This effect was likely due to phagocytosis rather than effects mediated by the VSOP itself, as phagocytosis of latex beads showed comparable results. In summary, the analysis of peripheral blood mononuclear cells and monocytes suggests that VSOP treatment has no major impact on immune cell phenotype or function indicating VSOP as a promising diagnostic tool in MRI for inflammatory bowel disease. KW - Imaging KW - Nanoparticle KW - Monocytes KW - Contrast agent KW - Diagnostics KW - ICP-MS KW - LA-ICP-MS KW - VSOP PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-632012 DO - https://doi.org/10.3389/fnano.2025.1584000 SN - 2673-3013 VL - 7 SP - 1 EP - 16 PB - Frontiers Media CY - Lausanne AN - OPUS4-63201 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Neubewertung von metallenen Dach- und Fassadenmaterialien unter Dauerhaftigkeits- und Umweltaspekten N2 - Die Feldstudien haben gezeigt, dass die Dauer und Menge der Regenereignisse die Run-Off-Rate beeinflusst. Zwischen den Auslagerungsstandorten sind die Unterschiede gering. Bei Zink werden im ersten Jahr ca. 80 % der in Lösung gehenden Metallionen über den Run-OFF abgeschwemmt. Dagegen sind es bei Kupfer nur etwa 10 %. Grund ist die unterschiedliche Wasserlöslichkeit der gebildeten Korrosionsprodukte. Die Laborstudien haben gezeigt, dass der Einfluss von Regendauer und Regenmenge erwartungsgemäß hoch ist. Die Kombination aus geringer Dachneigung und einem pH-Wert von 4,5 führt zu den höchsten Run-Off-Raten für Zink und auch Kupfer. Zinkhydroxid-Korrosionsprodukte erhöhen die Run-Off-Rate, bis sich wasserunlösliche Zinkkarbonatschichten bilden. T2 - Sitzung DIN NA 062-01-71 AA Korrosion und Korrosionsschutz CY - Berlin, Germany DA - 16.10.2024 KW - Korrosion KW - Regensimulator KW - Runoff KW - Deckschichtbildung KW - Metalleintrag in die Umwelt PY - 2024 AN - OPUS4-61381 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evans, Alexander T1 - Introduction to AGIL N2 - An introduction to the Themenfeld Material project AGIL will be presented. The concept of the project, the work package structure and the material used within the project will be presented. T2 - 2nd Workshop on In situ Monitoring and Microstructure Development in Additive Manufacturing CY - Online meeting DA - 19.04.2021 KW - AGIL KW - Ageing KW - Additive manufacturing KW - Laser powder bed fusion PY - 2021 AN - OPUS4-54107 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Panzier, Nicole A1 - Zocca, Andrea T1 - Silikatkeramik und Hochleistungskeramik aus dem 3-D-Druck N2 - In diesem Artikel werden die verschiedenen additiven Fertigungsverfahren und ihre Anwendungsmöglichkeiten vorgestellt. Der Fokus liegt hierbei auf Silikatkeramik. Für jedes 3D Druckverfahren werden die Möglichkeiten mit Silikatkeramik, Hochleistungskeramik und Dentalkeramik aufgezeigt. Auf den Nutzen der verschiedenen 3D Druckverfahren für industrielle Anwendungen, den privaten Bereich, sowie die Verwendung für Kunst und Design wird eingegangen. Das Potenzial der Additiven Fertigung wird auch für den Bereich der Keramik in der dentalen Anwendung bewertet. KW - Additive Fertigung KW - 3D Druck KW - Silikatkeramik KW - Hochleistungskeramik PY - 2022 UR - https://www.quintessence-publishing.com/deu/de/article/3634513/quintessenz-zahntechnik/2022/12/silikatkeramik-und-hochleistungskeramik-aus-dem-3-d-druck SN - 0340-4641 VL - 48 IS - 12 SP - 1260 EP - 1268 PB - Quintessence Publ. CY - Berlin AN - OPUS4-56792 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hickel, Tilmann T1 - Design of finite temperature materials properties enabled by digital concepts N2 - Since the function of materials is controlled by properties and processes on the atomic scale, ab initio based high-throughput methods are valuable strategies in materials design. For computational efficiency, they are however often restriction to T=0K calculations, while many technologically relevant materials properties and thermodynamic stabilities change when going from low to high temperatures. On the other hand, the constantly increasing performance of digital tools for simulation and data-driven science enables more targeted material development including these kinds of finite-temperature effects. A flexible infrastructure, including data management and workflow solutions is required to make this symbiosis user-friendly efficient. Within this presentation, examples from ab initio thermodynamics for the design of phase stabilities in hard-magnetic alloys and defect-phases in advanced high-strength steels will be demonstrated. We will discuss physical concepts with a focus at the impact of magnetic excitations. At the same time, the examples will be used to derive requirements and present solutions for a digital infrastructure. An outlook will be given to current strategies with the NDFI initiative NFDI-MatWerk. T2 - HetSys Seminar Warwick University CY - Warwick, UK DA - 16.01.2023 KW - Digital Infrastructure KW - Workflows KW - Ab initio thermodynamics KW - Compositionally complex alloys KW - Hard magnets PY - 2023 AN - OPUS4-58856 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evans, Alexander T1 - AGIL Project - Microstructure development in additively manufactured metallic components: from powder to mechanical failure N2 - Overview of the concept of the AGIL Project, work packages and Prior published work from BAM on the subject T2 - Challenges in Additive Manufacturing: Innovative Materials and Quality Control CY - BAM, Berlin-Adlershof, Germany DA - 12.09.2018 KW - AGIL KW - Additive manufacturing PY - 2018 AN - OPUS4-46100 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Castanon-Jano, Laura A1 - Palomera-Obregon, Paula A1 - Lázaro, Mariano A1 - Blanco-Fernandez, Elena A1 - Blasón Gonzalez, Sergio T1 - Enhancing sustainability in polymer 3D printing via fusion filament fabrication through integration of by-products in powder form: Mechanical and thermal characterization N2 - FFF (fused filament fabrication) is a type of 3D printing that utilizes filament for part creation. This study proposes using by-products or waste to replace part of the plastic in FFF filament, reducing environmental impact. The aim is to maintain a simple manufacturing process involving extrusion on a single-screw desktop machine followed by printing. The plastic matrix comprises polylactic acid (PLA) and polyethylene glycol (PETG), with added powdered by-products: seashells, car glass and mill scale (metal). Additives will be incorporated at 10% and 20% by weight, with two grain sizes: up to 0.09 mm and up to 0.018 mm. Mechanical tests (tensile, flexural and hardness) and thermal characterization tests will be conducted. Findings suggest adding 10%w powder of any variety to PETG increases tensile strength up to 48%, with metal powder (mill scale) showing the highest enhancement, even at 20%w, resulting in a 41% increase. Conversely, adding powder to PLA worsens mechanical properties without stiffening the material; instead, the elastic modulus decreases. Metal grain size has minimal impact, with grain sizes lower than 0.09 mm optimal for PLA. Thermal conductivity in polymers blended with powder additives is lower than in virgin polymers, likely due to air void formation, supported by density and microscopic evaluations. This research underscores the potential of utilizing waste materials with a simple FFF filament production to enhance sustainability in 3D printing practices. KW - 3D printing KW - FFF KW - PLA KW - PETg KW - Metal powder KW - Glass powder KW - Seashells powder KW - Tension KW - Bending KW - Thermal properties KW - Sustainability KW - Plastic consumption PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-635027 DO - https://doi.org/10.1007/s00170-024-13635-3 SN - 0268-3768 VL - 133 IS - 3-4 SP - 1251 EP - 1269 PB - Springer CY - London AN - OPUS4-63502 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Seifert, Lando T1 - Ziele der Jungen GfKORR N2 - Die Junge GfKORR soll ein attraktives Angebot für junge Leute sein, sich fachübergreifend zu vernetzen und einen Einstieg in Querschnittsthemen bieten. Sowohl der Korrosionsschutz zum Zwecke der Nachhaltigkeit und Sicherheit von Bauwerken als auch der Korrosionsschutz bei Energie- und Mobilitätssystemen soll in zukünftigen Veranstaltungen übergreifend betrachtet werden. Dabei wollen wir den fachlichen und informativen Input aus den Arbeitskreisen der GfKORR bei unseren Seminaren suchen. In diesem 1. Netzwerk- und Arbeitstreffen wurde die Fahrtrichtung der Jungen GfKORR genauer abgesteckt und es hat sich eine Leitungsebene gefunden. Weiter wollen wir ab 2024 interessante Präsenzveranstaltungen mit Exkursionen anbieten. T2 - 1. Netzwerk- und Arbeitstreffen Junge GfKORR CY - Berlin, Germany DA - 12.03.2024 KW - Junge GfKORR KW - Netzwerkbildung KW - Corrosion KW - Korrosion PY - 2024 AN - OPUS4-60990 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bayerlein, Bernd T1 - Transforming Materials Science with Concepts for a Semantically Accessible Data Space N2 - The digital transformation in materials science enables more efficient and sustainable processes. Through technological adaptations and a commitment to the FAIR principles, materials and processes are holistically addressed across entire value chains. The Platform MaterialDigital (PMD) and related initiatives are developing innovative solutions to the challenges of digitalization. The focus is on the interoperable integration of heterogeneous materials and processes data in semantically accessible data spaces. An ontological framework, based on the PMD Core Ontology and application-specific ontologies, promotes semantic interoperability of cross-domain and multi-scale (meta)data. This framework can be extended through natural language processing in a script-supported manner, as demonstrated with the Microscopy Ontology. The presentation further highlights how freely available mechanical and microstructural datasets of various aging stages of an aluminum alloy can be semantically integrated and flexibly searched. Graph-based operations enable links between processing and microstructural properties to be established, facilitating enhanced correlation analysis and pattern recognition. T2 - TMS Specialty Congress 2025 CY - Anaheim, CA, USA DA - 15.06.2025 KW - FAIR Data KW - Semanitc Interoperability KW - Community KW - Reproducibility PY - 2025 AN - OPUS4-63474 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Farhat, Abbas A1 - Luu, Li-Hua A1 - Doghmane, Alexis A1 - Cuéllar, Pablo A1 - Benahmed, Nadia A1 - Wichtmann, Torsten A1 - Philippe, Pierre T1 - Micro and macro mechanical characterization of artificial cemented granular materials N2 - The focus of this study is the experimental characterization of cemented granular materials, with the aim of identifying the microscopic properties of the solid bonds and describing the extension to macroscopic mechanical strength of cemented samples.We chose to use artificially bonded granular materials, made of glass beads connected by solid paraffin bridges. The results of several sets of laboratory tests at different scales are presented and discussed. Micromechanical tests investigate the yield strength of single solid bonds between particles under traction, shearing, bending and torsion loading, as a function of variations in particle size, surface texture and binder content. Macro-scale tensile tests on cemented samples explore then the scale transition, including influence of confining walls through homothetic variations of the sample size. Despite the large statistical dispersion of the results, it was possible to derive and validate experimentally an analytical expression for micro tensile yield force as a function of the binder content, coordination number and grain diameter. In view of the data, an adhesive bond strength at the contact between bead and solid bond is deduced with very good accuracy and it is even reasonable to assume that the other threshold values (shear force, bending and torsion moments) are simply proportional to the tensile yield, thus providing a comprehensive 3D model of cemented bond. However, the considerable dispersion of the data at the sample scale prevents validation of the extended model for macroscopic yield stress. A final discussion examines the various factors that may explain intrinsic variability. By comparison with other more realistic systems studied in the literature in the context of bio-cementation, our artificial material nevertheless appears suitable for representing a cemented granular material. Being easy to implement, it could thus enable the calibration of discrete cohesion models for simulation of practical applications. KW - Cemented granular material KW - Micro-mechanical characterisation KW - Artificial soils KW - Yield tensile stress PY - 2024 DO - https://doi.org/10.1007/s10035-024-01426-2 SN - 1434-5021 VL - 26 IS - 3 SP - 1 EP - 20 PB - Springer CY - Berlin AN - OPUS4-63507 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bayerlein, Bernd T1 - Data-Driven Materials Science Supported by Community, Reproducibility, and Standardization N2 - Reproducible research in materials science demands a strong community and shared semantic standards. The interdisciplinary nature of the field has led to fragmented data practices, hampering collaboration and integration. Digitalisation initatives such as the German MaterialDigital Initiative addresses this by fostering a community-driven approach to FAIR data management, using ontologies to build consensus and semantic interoperability. Through interactive events like the Ontology Playground, a unified data culture that accelerates innovation and ensures reproducibility across materials research is supported. T2 - Seminar of the Person Group CY - Berkeley, CA, USA DA - 23.06.2025 KW - FAIR Data KW - Semantic Interoperability KW - Community KW - Reproducibility PY - 2025 AN - OPUS4-63475 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Monavari, Mahshid A1 - Sohrabi, Razieh A1 - Motasadizadeh, Hamidreza A1 - Monavari, Mehran A1 - Fatahi, Yousef A1 - Ejarestaghi, Negin Mousavi A1 - Fuentes-Chandia, Miguel A1 - Leal-Egaña, Aldo A1 - Akrami, Mohammad A1 - Homaeigohar, Shahin T1 - Levofloxacin loaded poly (ethylene oxide)-chitosan/quercetin loaded poly (D,L-lactide-co-glycolide) core-shell electrospun nanofibers for burn wound healing N2 - This study developed a new burn wound dressing based on core-shell nanofibers that co-deliver antibiotic and antioxidant drugs. For this purpose, poly(ethylene oxide) (PEO)-chitosan (CS)/poly(D,L-lactide-co-glycolide) (PLGA) core-shell nanofibers were fabricated through co-axial electrospinning technique. Antibiotic levofloxacin (LEV) and antioxidant quercetin (QS) were incorporated into the core and shell parts of PEO-CS/PLGA nanofibers, respectively. The drugs could bond to the polymer chains through hydrogen bonding, leading to their steady release for 168 h. An in vitro drug release study showed a burst effect followed by sustained release of LEV and QS from the nanofibers due to the Fickian diffusion. The NIH 3T3 fibroblast cell viability of the drug loaded core-shell nanofibers was comparable to that in the control (tissue culture polystyrene) implying biocompatibility of the nanofibers and their cell supportive role. However, there was no significant difference in cell viability between the drug loaded and drug free core-shell nanofibers. According to in vivo experiments, PEO-CS-LEV/PLGA-QS core-shell nanofibers could accelerate the healing process of a burn wound compared to a sterile gauze. Thanks to the synergistic therapeutic effect of LEV and QS, a significantly higher wound closure rate was recorded for the drug loaded core-shell nanofibrous dressing than the drug free nanofibers and control. Conclusively, PEO-CS-LEV/PLGA-QS core-shell nanofibers were shown to be a promising wound healing material that could drive the healing cascade through local co-delivery of LEV and QS to burn wounds. KW - Core-shell nanofiber KW - Co-axial electrospinning KW - Drug delivery KW - Burn wound KW - Wound healing PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-635115 DO - https://doi.org/10.3389/fbioe.2024.1352717 SN - 2296-4185 VL - 12 SP - 1 EP - 14 PB - Frontiers Media CY - Lausanne AN - OPUS4-63511 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Cortabitarte, G. A1 - Llavori, I. A1 - Esnaola, J.A. A1 - Blasón Gonzalez, Sergio A1 - Larrañaga, M. A1 - Larrañaga, J. A1 - Arana, A. A1 - Ulacia, I. T1 - Application of the theory of critical distances for fatigue life assessment of spur gears N2 - This study evaluates the effectiveness of the theory of critical distances (TCD) method in determining the fatigue lifetime of a spur gear. A comprehensive characterization of the material parameters necessary for critical distance calculation was performed, including the fatigue limit and crack growth threshold, as well as σ-N and ε-N curves for 16MnCr5 steel. A variety of TCD methods were applied to analyse the component, including the point method, line method, volume method, and mesh control. The results indicate that overall, the TCD method is a reliable and accurate way to predict the fatigue lifetime of spur gears. The study reveals a strong correlation between predicted and experimental crack locations and fatigue lifetime, suggesting accurate prediction using TCD and the Smith-Watson-Topper parameter. Although all TCD methods, when applied correctly, yield similar results, mesh control is the faster method and is therefore more attractive from an industrial perspective. The results of this study provide valuable insight for engineers and researchers in the field of fatigue analysis of spur gears and similar mechanical components. KW - Spur gear KW - Theory of critical distances (TCD) KW - Multiaxial fatigue PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-624246 DO - https://doi.org/10.1016/j.tafmec.2023.104086 SN - 0167-8442 VL - 128 SP - 1 EP - 10 PB - Elsevier CY - Amsterdam AN - OPUS4-62424 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lamiel, C. A1 - Nguyen, V. H. A1 - Tuma, Dirk A1 - Shim, J.-J. T1 - Non-aqueous synthesis of ultrasmall NiO nanoparticle-intercalated graphene composite as active electrode material for supercapacitors N2 - With the vast exploration of the applications of graphene, researchers are assessing different methods for fabricating graphene-based electrode material with high capacitance but low material and energy costs. In this study, reduced graphene oxide/nickel oxide (RGO/NiO) nanocomposites were prepared using a non-aqueous solvent-based method followed by calcination. Nickel acetate tetrahydrate and tert-butanol were used as the precursor and solvent, respectively. Ultrasmall nickel oxide nanoparticles, ca. 8.0 nm in size, were deposited on the surface of the graphene sheets simultaneously with the partial reduction of graphene oxide. The resulting RGO/NiO electrode exhibited a high capacitance of 689 F g⁻1 at a current density of 0.8 A g⁻1. After 1500 cycles, the specific retention and the coulombic efficiency yielded to 86.34% and 96.39%, respectively, which supports the viability of this composite as an alternative activated material with high electrochemical performance. KW - Nanocomposite KW - Graphene KW - Supercapacitor PY - 2016 DO - https://doi.org/10.1016/j.materresbull.2016.06.005 SN - 0025-5408 SN - 1873-4227 VL - 83 SP - 275 EP - 283 PB - Elsevier Ltd. CY - London AN - OPUS4-36812 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Neubewertung von metallenen Dach- und Fassadenmaterialien unter Dauerhaftigkeits- und Umweltaspekten N2 - Metallene Dach- und Fassadenmaterialien unterliegen nach ihrer Installation infolge von Korrosions- und Abschwemmprozessen einem Abtrag von Metallionen. Durch Regenereignisse gelangen diese in umliegende Gewässer und Böden. Die verwendeten metallenen Werkstoffe, wie z.B. Kupfer und Zink bilden zeitabhängig schützende Deckschichten aus, die die Dauerhaftigkeit der Werkstoffe gewährleisten und damit den Austrag von Metallionen signifikant begrenzen. Die Geschwindigkeit der Deckschichtbildung sowie die erreichte Schutzwirkung sind von verschiedenen Umwelteinflüssen und klimatischen Bedingungen abhängig. Diese haben sich in den letzten Jahrzehnten in Europa stark verändert, so dass es einer aktuellen Datenbasis für die Bewertung der Dauerhaftigkeit und der Umweltauswirkungen bedarf. Im Rahmen eines Forschungsvorhabens werden aktuell Feldstudien zur Ermittlung des Runoffs und der Schutzwirkung der gebildeten Deckschichten durchgeführt. Ergänzt werden diese durch Laborversuche mit künstlicher Beregnung. T2 - 76. Sitzung DIN Arbeitsausschuss Korrosion und Korrosionsschutz CY - Berlin, Germany DA - 17.10.2023 KW - Atmosphärische Korrosion KW - Runoff KW - Deckschichtbildung KW - Schutzwirkung KW - Umgebungseinflüsse PY - 2023 AN - OPUS4-58706 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dixneit, Jonny A1 - Vollert, F. A1 - Kromm, Arne A1 - Gibmeier, J. A1 - Hannemann, Andreas A1 - Fischer, Tobias A1 - Kannengießer, Thomas T1 - In situ analysis of the strain evolution during welding using low transformation temperature filler materials N2 - Compared to conventional welding consumables using low transformation temperature (LTT) filler materials is an innovative method to mitigate tensile residual stresses due to delayed martensite transformation of the weld. For the effective usage of LTT filler materials, a deeper understanding of the complex processes that lead to the final residual stress state during multipass welding is necessary. Transformation kinetics and the strain evolution of multi-pass welds during welding were investigated in situ at the beamline HEMS@PETRAIII, Germany. Compared to conventional welds, the total strain was reduced and compression strain was achieved when using LTT filler materials. For an optimal use of the LTT effect in the root of multi-pass welds, the alloying concept must be adapted taking care of dilution. KW - Low transformation temperature filler materials KW - Synchrotron diffraction KW - Phase transformation KW - Multi-pass welding KW - ADXRD PY - 2018 DO - https://doi.org/10.1080/13621718.2018.1525150 SN - 1362-1718 SN - 1743-2936 VL - 24 IS - 3 SP - 243 EP - 255 PB - Taylor & Francis AN - OPUS4-46039 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hartmann, A. A1 - Petrov, V. A1 - Buhl, J.-C. A1 - Rübner, Katrin A1 - Lindemann, Mathias T1 - Digestion reactions of paper sludge combustion ash in strong alkaline solutions at 60 °C N2 - Alkaline reactions of paper sludge combustion ash at low temperature (60 °C) were performed using a calcite-rich paper ash (PA 1) and a gehlenite-rich ash (PA 2). Strong alkaline conditions (8, 12, 16 M NaOH) were revealed at reaction times of 1–4 h and 12–24 h. Reactions were performed with pure ashes and in the presence of NaAlO2. The products were characterized by XRD, FTIR, SEM/EDX, gravimetry and chemical analysis. The conversion was found to proceed mainly in the period between 1 and 4 h. Portlandite and hydrogarnet were observed from PA 1 in 8 M NaOH. Onset of formation of Ca4Al2O6CO·311H2O beside Ca(OH)2 could be analyzed after reaction of PA 1 in 12 M and 16 M NaOH. Addition of NaAlO2 favored crystallization of hydrogarnet and Ca4-Al2O6CO·311H2O. For PA 2 gehlenite remained stable, but a high portlandite fraction was observed. Addition of NaAlO2 yielded hydrogarnet beside gehlenite in 8 M NaOH. Higher alkalinities favored crystallization of Ca4Al2O6-CO·311H2O and onset of dissolution of gehlenite. Finally transformation of Ca4Al2O6CO·311H2O into sodium aluminum silicate hydrate was observed. All results were discussed with regard to heavy metal distribution of the initial PA between the alkaline digestion solution and the products. In conclusion suitable applications of the products were proposed. KW - Paper sludge combustion ash KW - Alkaline digestion reaction KW - Portlandite KW - Katoite KW - Zeolite PY - 2016 DO - https://doi.org/10.1007/s10163-014-0320-4 SN - 1438-4957 SN - 1611-8227 VL - 18 IS - 1 SP - 132 EP - 145 PB - Springer CY - Tokyo AN - OPUS4-32827 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Herbst, Tristan A1 - Meng, Birgit T1 - Concept for a holistic sustainability assessment of the end-of-life phase of masonry N2 - In Germany, a quantity of more than 10 million metric tons of masonry rubble is generated per year. With regard to a sustainable closed substance cycle waste management, these rest masses have to be recovered if possible. The end-of-life (EOL) phase of masonry includes the planning steps of demolition, processing and application. The choice of the most sustainable solution raises questions regarding material technology, plant engineering, economic efficiency and ecological issues. For this purpose, a methodological concept for a holistic assessment of the EOL phase of masonry is developed within the scope of a doctoral thesis. For the assessment the Cost-Effectiveness Analysis (CEA) is adapted. The assessment concept enables a holistic comparison of different EOL scenarios for masonry while integrating all planning steps. It combines Material Flow Analysis (MFA), Life Cycle Analysis (LCA), Life Cycle Working Environment (LCWE), economic evaluation methods and material testing. In future, various scenarios can be evaluated with regard to the goals of the European and German waste management industry. KW - sustainability KW - end-of-life phase KW - masonry PY - 2016 DO - https://doi.org/10.1144/SP416.5 SN - 0375-6440 SN - 0305-8719 SN - 2041-4927 VL - 416 IS - 1 SP - 47 EP - 57 CY - London AN - OPUS4-33166 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Selleng, Christian T1 - Effect of 90°C thermal treatment on Ultra-High Performance Concrete N2 - Ultra High Performance Concrete (UHPC) is characterized by high strength and high durability. This is achieved by an optimized grain size distribution, especially within fine grains, and addition of superplasticizer, which allow the reduction of the water/cement ratio in the cement paste and thereby the increase of the density of UHPC. Thermal treatment, i.e. curing at elevated temperature and pressure, contributes to a further increase of compressive strength. The aim of the presented study was to analyze the effect of thermal treatment at 90 ◦C and atmospheric pressure on UHPC samples. Varying factors were the age of the samples when heat treatment started (initial storage time), the duration of heat treatment and the type of heat treatment. It was applied in three ways: 1. treated without any protection, 2. sealed in plastic foil and 3. treated in hot water. Afterwards the samples were analyzed with respect to their mechanical properties and their phase composition. Furthermore, the weight (water absorption) of the samples was observed over 28 days and was correlated with the strength test results. The development of strength depends on the combination of initial storage time and the duration of heat treatment and is also influenced by the type of thermal treatment. The highest compressive strengths have been observed by implementing the hot water treatment. Thereby the weight of the samples increase due to additional absorbed water. This enables an increased hydration of cement clinker inducing a higher strength. T2 - GeoBerlin 2015: Dynamic Earth - from Alfred Wegener to today and beyond CY - Berlin, FU Berlin DA - 04.10.2015 PY - 2015 AN - OPUS4-34504 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Redmer, Bernhard A1 - Weise, Frank A1 - Ewert, Uwe A1 - Patitz, G. T1 - Kombinierter Einsatz zerstörungsfreier Prüfverfahren zur Bauzustandsanalyse antiker Baudenkmäler im Pergamonmuseum Berlin N2 - Zur Planung und Durchführung umfangreicher Sanierungs- und Umbaumaßnahmen im Pergamon-Museum Berlin bestand die Erfordernis einer Bauzustandsanalyse an antiken Baudenkmälern. Bestandsunterlagen waren unvollständig vorhanden bzw. fehlten. Hieraus ergab sich die Notwendigkeit des kombinierten Einsatzes zerstörungsfreier Prüftechnik. T2 - Jahrestagung Zerstörungsfreie Materialprüfung 2004 CY - Salzburg, Austria DA - 17.05.2004 KW - Baudenkmal KW - Bauzustandsanalyse KW - Radar KW - Radiografie KW - Videoskopie KW - Zerstörungsfreie Prüfung PY - 2004 AN - OPUS4-35531 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nery de Araújo Neto, Gilberto A1 - Hille, Falk A1 - Rogge, Andreas T1 - Post-impact assessment of reinforced concrete plate load capacity N2 - The modeling and prediction of the behavior of reinforced concrete under impact load is still an engineering challenge. The scientific community has put a lot of effort into the development of this knowledge, especially after the unfortunate events of 09/11 in Manhattan. The main concern is with nuclear power plants and how to design structures that can withstand such extreme situations. An experimental investigation has been carried out to collect fundamental data and to develop a deeper understanding of the effect of impact damage on the load capacity of concrete plates. The paper presents the process on the definition of procedures and the first results of an experimental investigation on the damage and residual load capacity of reinforced concrete plates after impact load. Two types of reinforced concrete plates measuring 1.5 x 1.5 x 0.3 m were subjected to the impact of a flat-nose hard projectile. The two types were casted with the same reinforcement and 80 or 40 MPa concrete. After the impact, the plates go through planar tomography, visual inspection and an ultimate load capacity test. The results showed that the planar tomography can be used for the assessment of internal damage on concrete plates, as long as the number of scans in each direction is more than four. The visual inspection gave a good. The formation of cone cracking after the impact load showed the highest influence on the remaining load capacity of the concrete plates. More plates will be tested to confirm the indications at different damage conditions. T2 - International Concrete Sustainability Conference 2016 CY - Washington DC, USA DA - 15.05.2016 KW - Impact damage KW - Concrete damage KW - Load capacity PY - 2016 SP - Paper Nery, 1 EP - 9 AN - OPUS4-36621 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nery de Araújo Neto, Gilberto T1 - Post-impact assessment of reinforced concrete plate load capacity N2 - The modeling and prediction of the behavior of reinforced concrete under impact load is still an engineering challenge. The scientific community has put a lot of effort into the development of this knowledge, especially after the unfortunate events of 09/11 in Manhattan. The main concern is with nuclear power plants and how to design structures that can withstand such extreme situations. An experimental investigation has been carried out to collect fundamental data and to develop a deeper understanding of the effect of impact damage on the load capacity of concrete plates. The paper presents the process on the definition of procedures and the first results of an experimental investigation on the damage and residual load capacity of reinforced concrete plates after impact load. Two types of reinforced concrete plates measuring 1.5 x 1.5 x 0.3 m were subjected to the impact of a flat-nose hard projectile. The two types were casted with the same reinforcement and 80 or 40 MPa concrete. After the impact, the plates go through planar tomography, visual inspection and an ultimate load capacity test. The results showed that the planar tomography can be used for the assessment of internal damage on concrete plates, as long as the number of scans in each direction is more than four. The visual inspection gave a good. The formation of cone cracking after the impact load showed the highest influence on the remaining load capacity of the concrete plates. More plates will be tested to confirm the indications at different damage conditions. T2 - International Concrete Sustainability Conference 2016 CY - Washington, DC, USA DA - 15.05.2016 KW - Load capacity KW - Impact damage KW - Concrete damage PY - 2016 AN - OPUS4-36624 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hartmann, A. A1 - Petrov, V. A1 - Buhl, J.-C. A1 - Rübner, Katrin A1 - Lindemann, Mathias T1 - Electrostatic filter ash from silane production as silicate substitute in zeolite chemistry N2 - This paper is a case study of complete substitution of sodium-metasilicate in zeolite Na-A synthesis by an electrostatic filterash (FA) arising in high amounts during silane waste incineration process.The silicate abundant FA is a suitable material for reinsertion in zeolite chemistry. This is shown in the presented investigation by the development of a model reaction process at low temperatures (50–60 °C) and short times (1.5–4 h). The experiments were performed under addition of NaAlO2 and variation of the alkalinity and the reaction period. Characterization and fine tuning of the process was mainly done by studying the kinetics of FA digestion and zeolite crystallization by XRD and chemical analyses (ICP-OES) of solutions and solids. It could be shown that pure FA was mostly dissolved (98%) in 8 m NaOH already after 1 h. Addition of NaAlO2 and crystallization for further 60 min under optimized conditions at 50 °C yielded to a suitable product. It consists of zeolite Na-A (92% by mass) beside some hydrosodalite (8% by mass). According to this low temperature short time process this study is a contribution for the development of energy efficient recycling solutions. KW - Electrostatic filter ash KW - Sodium-metasilicate KW - Zeolites KW - Silanes PY - 2016 DO - https://doi.org/10.1002/zaac.201500803 SN - 0044-2313 SN - 1521-3749 VL - 642 IS - 6 SP - 472 EP - 479 PB - WILEY-VCH Verlag GmbH & KGaA CY - Weinheim AN - OPUS4-38259 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thiele, Marc A1 - Petryna, Y. A1 - Rogge, Andreas ED - Saouma, V. ED - Bolander, J. ED - Landis, E. T1 - Experimental investigation of damage evolution in concrete under high-cycle fatigue N2 - The current knowledge about fatigue behavior of concrete is still incomplete. This concerns especially the progress of fatigue which precedes the fatigue failure. Therefore, the process of fatigue itself under cyclic compressive loading was investigated in a systematic and comprehensive way. The aim of this investigation was to obtain a deeper insight and to provide a better understanding of the damage process occurring within the material during fatigue loading. Concrete cylinders were tested with a number of cycles to failure between 106 and 107. To investigate macroscopic and microscopic changes in the material, various methods of non-destructive and destructive testing were used. One main result was, in contrast to other authors, that the investigated changes in macroscopic material behavior could not be explained only by a development of micro-cracks. The results indicated rather, that the related changes in the fatigue behavior are mainly a result of viscous processes in the hardened cement paste, similar to the processes of creep. Based on the experimental results a description of the possible processes was derived which take place in the material structure during fatigue loading and also leads to the observed macroscopic changes in the material behavior. In this context, the results have shown that in case of isotropic material behavior a stiffness reduction related to a scalar value could not capture the damage effect on the stress-strain-relationship caused by fatigue. T2 - The 9th International Conference on Fracture Mechanics of Concrete and Concrete Structures CY - Berkeley, CA, USA DA - 29.5.2016 KW - Fatigue KW - Concrete KW - High-cycle KW - Damage evolution PY - 2016 DO - https://doi.org/10.21012/FC9.302 SP - 1 EP - 9 AN - OPUS4-38242 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thiele, Marc A1 - Petryna, Y. A1 - Rogge, Andreas A1 - Baeßler, Matthias ED - Beushausen, Hans T1 - Experimental investigation of fatigue process in concrete under high-cycle loading N2 - Fatigue is of relevance not only for metals but also for concrete. The current knowledge about fatigue behaviour of concrete is, however, incomplete. This concerns especially the progress of fatigue which precedes the fatigue failure. Some macroscopic effects of this process are well known but the governing material changes behind them are still less studied. The focus of the present contribution lay on a systematic and comprehensive investigation of the fatigue process under cyclic compressive loading. The aim was to obtain a deeper insight and to provide a better understanding of the damage process in the material. Cylindrical specimens were tested with a number of cycles to failure between 106 and 107. Various methods of non-destructive and destructive testing were used to investigate macroscopic and microscopic changes in the material. One main result was that the changes in the macroscopic material behaviour could not be explained only by the development of micro cracks. The results indicated that the related changes in the fatigue behaviour originate rather from viscous processes in the cement stone, similar to the process of creep. A sound description of the possible processes was derived from the obtained experimental results which concerns material structure during fatigue loading. It has been shown that in case of isotropic material behaviour a stiffness reduction related to a scalar value could not capture the damage effect on the stress-strain relationship caused by fatigue. T2 - fib symposium 2016 CY - Cape Town, South Africa DA - 21.11.2016 KW - High-cycle KW - Fatigue KW - Concrete KW - Damage evolution PY - 2016 SN - 978-2-88394-121-2 VL - 2016 SP - 1 EP - 10 PB - University of Cape Town CY - Cape Town AN - OPUS4-38720 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thiele, Marc T1 - Experimental investigation of damage evolution in concrete under high-cycle fatigue N2 - The current knowledge about fatigue behavior of concrete is still incomplete. This concerns especially the progress of fatigue which precedes the fatigue failure. Therefore, the process of fatigue itself under cyclic compressive loading was investigated in a systematic and comprehensive way. The aim of this investigation was to obtain a deeper insight and to provide a better understanding of the damage process occurring within the material during fatigue loading. Concrete cylinders were tested with a number of cycles to failure between 1E6 and 1E7. To investigate macroscopic and microscopic changes in the material, various methods of non-destructive and destructive testing were used. One main result was, in contrast to other authors, that the investigated changes in macroscopic material behavior could not be explained only by a development of micro-cracks. The results indicated rather, that the related changes in the fatigue behavior are mainly a result of viscous processes in the hardened cement paste, similar to the processes of creep. Based on the experimental results a description of the possible processes was derived which take place in the material structure during fatigue loading and also leads to the observed macroscopic changes in the material behavior. In this context, the results have shown that in case of isotropic material behavior a stiffness reduction related to a scalar value could not capture the damage effect on the stress-strain-relationship caused by fatigue. T2 - The 9th International Conference on Fracture Mechanics of Concrete and Concrete Structures CY - Berkeley, CA, USA DA - 29.05.2016 KW - Fatigue KW - Concrete KW - High-Cycle KW - Damage Evolution PY - 2016 AN - OPUS4-38723 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thiele, Marc T1 - Experimental investigation of fatigue process in concrete under high-cycle loading N2 - Fatigue is of relevance not only for metals but also for concrete. The current knowledge about fatigue behaviour of concrete is, however, incomplete. This concerns especially the progress of fatigue which precedes the fatigue failure. Some macroscopic effects of this process are well known but the governing material changes behind them are still less studied. The focus of the present contribution lay on a systematic and comprehensive investigation of the fatigue process under cyclic compressive loading. The aim was to obtain a deeper insight and to provide a better understanding of the damage process in the material. Cylindrical specimens were tested with a number of cycles to failure between 106 and 107. Various methods of non-destructive and destructive testing were used to investigate macroscopic and microscopic changes in the material. One main result was that the changes in the macroscopic material behaviour could not be explained only by the development of micro cracks. The results indicated that the related changes in the fatigue behaviour originate rather from viscous processes in the cement stone, similar to the process of creep. A sound description of the possible processes was derived from the obtained experimental results which concerns material structure during fatigue loading. It has been shown that in case of isotropic material behaviour a stiffness reduction related to a scalar value could not capture the damage effect on the stress-strain relationship caused by fatigue. T2 - fib symposium 2016 CY - Cape Town, South Africa DA - 21.11.2016 KW - High-cycle KW - Fatigue KW - Concrete KW - Damage evolution PY - 2016 AN - OPUS4-38721 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Voland, K. A1 - Weise, Frank A1 - Meng, Birgit T1 - Alkali-silica reaction in concrete pavements N2 - A significant number of German concrete motorway pavements have shown damage only a few years after construction. The alkali-silica-reaction (ASR) is often one of the reasons for this damage. German guidelines and regulations focus on the optimisation of the concrete composition to avoid damage due to ASR. Moreover, diverse research projects have dealt with the development and optimisation of ASR performance test methods with and without external alkali supply. However, the influence of other parameters on the occurrence and intensity of a damaging ASR had not yet been taken into account. Such parameters include, e.g., insufficient curing and the modifications of concrete’s porosity due to the use of slip form pavers. Likewise, the increased traffic loading had not yet been considered. The Federal Institute for Materials Research and Testing (BAM) assesses these parameters and processes in a number of projects. These projects aim primarily to increase the durability of the concrete pavements, in particular by improving preventive measures that may be taken before or after the construction of concrete pavements. This paper gives a short overview of BAM’s projects concerning ASR in concrete pavements. Furthermore, results regarding the influence of the cyclic traffic loading on ASR are presented. T2 - 8th International conference on concrete under severe conditions - environment and loading (ConSec) CY - Lecco, Italy DA - 13.09.2016 KW - Alkali-silica-reaction KW - ASR KW - Concrete pavements KW - Durability KW - Concrete's porosity KW - Cyclic traffic loading and mechanical pre-damage PY - 2016 DO - https://doi.org/10.4028/www.scientific.net/KEM.711.714 SN - 1662-9795 VL - 711 SP - 714 EP - 721 PB - Trans Tech Publications CY - Switzerland AN - OPUS4-39106 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weise, Frank T1 - Zerstörungsfreie Prüftechnik zur Untersuchung der strukturellen Substanz N2 - Im deutschen Bundesautobahnnetz treten vor allem an den vor 2005 errichteten Betonfahrbahndecken vermehrt Schäden auf, die mit einer AKR in Verbindung gebracht werden. Sie äußern sich zunächst in einer Dunkelfärbung in den Fugenbereichen der Betonfahrbahndecke. Oft wird diese Erscheinung von einer von der Fuge ausgehenden horizontalen Rissbildung parallel zur Fahrbahnoberfläche begleitet. Durch den Einsatz der NMR-Technik konnte erstmals zerstörungsfrei der erhöhte Feuchtegehalt in der Betonrandzone als Ursache für diese Erscheinung nachgewiesen werden. Zusätzlich durchgeführte Radaruntersuchungen und Darr-Wäge-Versuche zeigten, dass die erhöhte Durchfeuchtung in der Betonrandzone in der Regel den gesamten Fahrbahnquerschnitt erfasst. Weiterhin wurde aufgezeigt, dass vor allem die akustischen Verfahren eine zerstörungsfreie Detektion der von der Fuge ausgehenden lateralen Ausdehnung der oberen Rissebene in die Fahrbahnplatte ermöglichen. Im Gegensatz zum Impakt-Echo-Verfahren erlaubt das Ultraschall-Echo-Verfahren zusätzlich die Ermittlung der Tiefenlage der oberen Rissebene. Es wird eine weitere Ertüchtigung der akustischen Verfahren für die Strukturaufklärung in Betonfahrbahndecken angeregt. T2 - Forschungskolloquium Betonstraßenbau CY - Munich, Germany DA - 26.01.2017 KW - Baustoffe KW - Zerstörungsfreie Prüfung KW - Radar KW - Ultraschall KW - Impakt-Echo KW - NMR KW - Betonfahrbahndecke PY - 2017 AN - OPUS4-39127 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Voland, K. T1 - Alkali-silica reaction in concrete pavements N2 - A significant number of German concrete motorway pavements have shown damage only a few years after construction. The alkali-silica-reaction (ASR) is often one of the reasons for this damage. German guidelines and regulations focus on the optimisation of the concrete composition to avoid damage due to ASR. Moreover, diverse research projects have dealt with the development and optimisation of ASR performance test methods with and without external alkali supply. However, the influence of other parameters on the occurrence and intensity of a damaging ASR had not yet been taken into account. Such parameters include, e.g., insufficient curing and the modifications of concrete’s porosity due to the use of slip form pavers. Likewise, the increased traffic loading had not yet been considered. The Federal Institute for Materials Research and Testing (BAM) assesses these parameters and processes in a number of projects. These projects aim primarily to increase the durability of the concrete pavements, in particular by improving preventive measures that may be taken before or after the construction of concrete pavements. This paper gives a short overview of BAM’s projects concerning ASR in concrete pavements. Furthermore, results regarding the influence of the cyclic traffic loading on ASR are presented. T2 - 8th International conference on concrete under severe conditions - environment & loading (ConSec) CY - Lecco, Italy DA - 13.09.2016 KW - Building materials KW - ASR KW - Concrete KW - Damage PY - 2016 AN - OPUS4-39104 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oesch, Tyler T1 - Non-destructive evaluation of the contribution of polymer-fiber orientation and distribution characteristics to concrete performance during fire N2 - Although concrete itself is not a combustible material, concrete mixtures with high density, such has high-performance concretes (HPCs), are susceptible to significant damage during fires due to explosive spalling. Past research has shown that the inclusion of polymer fibers in high density concrete can significantly mitigate fire damage due to the contribution of the fibers to increased permeability levels at high temperature. This allows vapor pressures caused by the evaporation of internal water during fire to escape from the material without causing significant spalling. Recent microscopic investigations have also shown that the addition of polypropylene (PP) fibers to high-density HPC with a high amount of fine-aggregate has a considerable influence on the nature and character of crack formation due to autogenous shrinkage. Initial cracks, which originate from the fiber beds, undergo further expansion and propagation when concrete is subjected to thermal exposure in excess of 170 °C. It is thus of interest to determine whether the resulting cracks join the adjacent fiber beds and therefore contribute to a significant increase in the permeability of the concrete, which is directly correlated to lower pore pressures and reduced spalling during fire. In this study, X-ray Computed Tomography (CT) was applied to provide a clear demonstration of the interaction between polymer fibers and cracking during thermal exposure. For this purpose, two concrete samples containing different polymer fiber types were subjected to incremental application of a defined thermal exposure. CT images were acquired before and after each thermal exposure and powerful image processing tools were used to segment the various material components, such as polymer fibers, cracks, aggregates and cement matrix, in each image. This enabled a detailed analysis of crack formation and propagation as well as the visualization and quantification of polymer fiber characteristics within the concrete. This paper will provide a description of the distribution and orientation characteristics of the polymer fibers within each sample obtained through the CT-based analysis. Using these results, the impact of fiber distribution and orientation characteristics on actual cracking geometries have been measured and visualized. This paper will also provide recommendations for further optimization of the selected materials and propose improved methods for future CT-based analysis techniques. T2 - European Mechanics Society Colloquium 582: Short Fibre Reinforced Cementitious Composites and Ceramics CY - Tallinn, Estonia DA - 20.03.2017 KW - High-performance concrete KW - X-ray computed tomography KW - Polypropylene fibers KW - Fire KW - Orientation PY - 2017 AN - OPUS4-39649 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Recknagel, Christoph T1 - BAM-approved performance innovativer Fahrbahnübergangssysteme N2 - Zunächst wird für eine gebrauchsbezogene Auswahl von Fahrbahnübergängen im Rahmen der Planung von Brückenbauwerken argumentiert. Auf der Grundlage der Ableitung maßgebender nutzerbezogener Gebrauchsanforderungen wird das grundlegende Leistungspotential belagsähnlicher flexibler Fahrbahnübergangskonstruktionen aufgezeigt. Die der Leistungsfähigkeit und Dauerhaftigkeit zugrunde liegenden stofflichen und konstruktiven Funktionsprinzipien werden erläutert. Die aktuelle baurechtliche Situation unter Berücksichtigung nationaler und europäischer technischer Regelwerke wird vorgestellt. Es werden auf entsprechend bei der Auswahl, Planung, Anwendung und Zulassung resultierenden Konsequenzen aufmerksam gemacht und Anwendungsregelungen gegeben. Dabei stehen insbesondere die für den Planer, Hersteller, Ausführenden sowie Bauauftraggeber aus den Regelwerken aber auch aus einzelnen technischen Zulassungen abzuleitenden wichtigen technischen und technologischen Informationen und zu berücksichtigenden Randbedingungen sowie Konsequenzen zur Güte- und Qualitätssicherung im Vordergrund. T2 - Innovative Fahrbahnübergangssysteme; Ingenieursymposium Nordwestschweiz CY - Basel, Switzerland DA - 30.03.2017 KW - Baustoffe KW - Innovative Fahrbahnübergangssysteme KW - Performance KW - Dauerhaftigkeit KW - Validierung KW - Baurecht PY - 2017 AN - OPUS4-39749 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Findeisen, Dietmar A1 - Schröpfer, Dirk T1 - Energy efficiency in materials testing by reactive power part 2: resonance method in fatigue testing N2 - Reactive power is related to the type of power that does not consume energy but stores it. In the design of test machines, the utilization of this physical phenomenon would be very beneficial. Reactive power allows for the combination of power amplification with energy savings, making it an ideal principle for conducting long-term tests that involve high loads and prolonged energy consumption. This work focuses on testing machines operating in resonance, which allows for higher test frequencies and reduced test durations. Various types of fatigue testing machines, including those with rotating-unbalance actuators, servo-hydraulic actuators, and piezoelectric actuators, are examined through vibration analysis, methodical design, and mechatronics. Resonant testing machines provide significant advantages in energy efficiency and test accuracy for a wide range of applications in materials testing. These methods are crucial for future applications in industries where energy efficiency and precise fatigue testing are critical, such as aerospace, automotive, and civil engineering. KW - Reactive power KW - Amplitude magnification KW - Power amplification KW - Fatigue testing KW - Resonant test machines PY - 2024 DO - https://doi.org/10.1515/mt-2024-0350 SP - 1 EP - 11 PB - Walter de Gruyter GmbH AN - OPUS4-62356 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kröll, Mirco A1 - Spaltmann, Dirk A1 - Borras, Xavier A1 - Llavori, Inigo T1 - How shall we harmonize reciprocating friction tests? N2 - Reciprocating friction tests are often used to investigate the tribological performance of systems. However, the evaluation of the coefficient of friction of these tests lacks harmonisation. This webinar hosted by TriboNet provides insights into this topic from different perspectives. At the same time, the community can engage with the creators of the “Tribology Challenge” hosted by i-TRIBOMAT. T2 - TriboNet Webinar & Workshop „How Shall We Harmonize Reciprocating Friction Tests?” CY - Online meeting DA - 19.12.2024 KW - Standardisation KW - Coefficient fo Friction KW - Reciprocating KW - Tribology Challenge KW - Round Robin Tests PY - 2024 AN - OPUS4-62479 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Werder, Julia T1 - Composite Facade Elements with Self-Cleaning Surface made of Ultra-High-Performance Concrete (UHPC) N2 - In the framework of the European project H-House various concrete façade elements were developed with the aim to ensure a long service life by combining a very durable material with self-cleaning properties. The façade elements presented are made of a shell of UHPC filled with blocks of aerated autoclaved concrete as insulating material. Self-cleaning properties were realized amongst others by imprinting a microstructure into the surface during casting. The paper focuses on selected technological aspects of the manufacturing process of prototypes which had to be performed in two concreting sections. Furthermore the challenges faced when upscaling the self-cleaning properties are addressed and the strategy to assess the self-cleaning properties by measuring the contact and the roll-off angel is presented. The results show that a successfull upscalaing process requires detailed planning and that the best results can often be achieved with a moderate work effort or material use. T2 - XV International Conference on Durability of Building Materials and Components (DBMC 2020) CY - Online meeting DA - 20.10.2020 KW - Ultra-High-Performance Concrete KW - Facade Elements KW - Self-Cleaning Properties KW - Adhesive Pull-Strength KW - Microstructure KW - Architectural Concrete PY - 2020 AN - OPUS4-51968 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Voigt, Marieke T1 - Thermally treated UHPC: a durability study N2 - Ultra high performance concrete (UHPC) is known for its high compressive strength of more than 150 MPa and its high durability. Thermal treatment at 90°C can accelerate the strength development so that the 28-days-strength can be achieved immediately after the treatment and an additional increase up to 30 % in some cases. The reason for the strength development is an accelerated hydration of the clinker minerals and an intensified pozzolanic reaction leading to a denser microstructure. In previous research inhomogeneities in form of a zonation after unprotected thermal treatment were observed and analysed in respect to changes in the microstructure. This zonation is defined by a different microstructure in the core compared to the outer zone in the matter of porosity, mineral phase composition and a significant change in the potassium and sulphur concentration of the zones is measurable. To isolate different transport mechanisms responsible for these element distributions UHPC samples were thermally treated at 90 °C and the microstructure was investigated under dry conditions and after immersion in water to investigate the influence of dehydration during and rehydration after the thermal treatment on the microstructure. Through durability testing via water absorption, water vapour diffusion, permeability testing and sulfuric acid resistance transport mechanisms like diffusion, migration, capillary suction are under investigation in correlation with the microstructure analysis. For the microstructure analysis measurements with µXRF, mercury intrusion porosity, XRD and SEM were conducted. T2 - HiPerMat 2020 CY - Kassel, Germany DA - 11.03.2020 KW - UHPC KW - Thermal treatment KW - Zonation KW - Transport mechanism KW - Durability PY - 2020 AN - OPUS4-52372 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kilinc, Sefine T1 - Grinding method and oxidative aging of tire wear microplastics affect the fitness of the nematode C. elegans N2 - This study gives a first insight in the toxicological relevance of tire wear MP on soil invertebrates. Both grinding technique and aging method had an effect on the results of the particle size distribution, particle properties and toxicity tests. This outcome highlights the importance of oxidative and mechanical aging of tire wear when investigating effects on soil biota. In particular the demonstrated differences due to grinding method of the pristine material questions scientific practice in common toxicity tests. It is essential to implement realistic refernce material as well as standardized aging and handling procedures. T2 - Tire Emissions Research Conference 2024 CY - Munich, Germany DA - 04.12.2024 KW - Nematode C. elegans KW - Oxidative aging KW - Tire wear KW - Microplastics PY - 2024 AN - OPUS4-62361 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rübner, Katrin T1 - Porenstruktur von Beton mit Recyclingzuschlägen N2 - Recyclingzuschläge (rezyklierte Gesteinskörnungen, Betonsplitt) werden großtechnisch aus dem Material, das beim Abbruch von Betonbauwerken anfällt, hergestellt. Sie bestehen zu mehr als 90% aus Altbeton. Die Wiederverwendung dieser Materialien zur Herstellung von neuen hochwertigen Beton erfordert umfangreiche Kenntnisse über ihre betontechnologischen und chemisch-physikalischen Eigenschaften. Zwei unterschiedliche Recyclingzuschläge und die damit hergestellten Betone wurden im Vergleich zu einem Referenzbeton mit natürlichen Zuschlägen gleicher Sieblinie untersucht. T2 - Tag der offenen Tür der BAM CY - Berlin, Germany DA - 19.06.2004 PY - 2004 AN - OPUS4-11432 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rübner, Katrin T1 - Mikrostruktur von hochfestem Beton N2 - Hochfeste Betone werden durch die Zugabe puzzolanischer Zusatzstoffe (Microsilica, Flugasche) und die Reduzierung des Wasser-Zement-Wertes bei gleichzeitiger Verwendung eines Fließmittels hergestellt. Diese Modifizierungen des Betons beeinflußen die Zusammensetzung und die Mikrostruktur seiner Mörtelmatrix. T2 - Tag der offenen Tür der BAM CY - Berlin, Germany DA - 19.06.2004 PY - 2004 AN - OPUS4-11431 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ramge, Peter T1 - Einflüsse der Mischungszusammensetzung auf die Porenstruktur von Instandsetzungsmörteln N2 - Untersucht wurde der Einfluss der Applikationsart (konventionelle und gespritzte Herstellung, Wasserlagerung bis zur Prüfung), der Einfluss von Fasern (konventionelle Herstellung, Wasserlagerung bis zur Prüfung) und der Einfluss von Schwindreduzierern (konventionelle Herstellung, Luftlagerung bis zur Prüfung). T2 - XV. Workshop über die Charakterisierung von feinteiligen und porösen Festkörpern (Porotec-Workshop) CY - Bad Soden, Germany DA - 16.11.2010 PY - 2010 AN - OPUS4-22634 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Selleng, Christian T1 - Phase composition and strength of thermally treated UHPC N2 - Thermal treatment improves the excellent properties of UHPC. Recent studies have shown that an increase in compressive strength of more than 30 % is possible. However, the accurate conditions of thermal treatment for a maximal strength are considered as yet undetermined. A multitude of parameters can be varied: temperature, pressure, water saturation, and duration of the process steps. These parameters influence the phase development and in consequence the macroscopic properties of UHPC. The primary objective of the presented study was the optimisation of the conditions for thermal treatment, concerning compressive strength. It focuses on pre-storage time and duration of the treatment at defined temperatures and pressures (90 °C and 185 °C/1.1MPa). As expected, experimental results showed a fundamental change of phase composition in hydrothermally treated UHPC in comparison to standard cured UHPC: Ettringite decomposes at higher temperatures and is absent after thermal treatment; the amount of portlandite and clinker phases decreases. The change of phase composition is accompanied by increased compressive strength. Experimental studies of calcium-silicate-systems at hydrothermal conditions predict the formation of the crystalline C-S-H phase tobermorite. In fact, this is a typical phase occurring in other hydrothermally treated calcium-silicate-systems like Autoclaved Aerated Concrete (AAC). Commonly, high strength is attributed to the presence of tobermorite; however, in the presented study tobermorite was not detected in the hydrothermally treated UHPC. Therefore, tobermorite cannot be responsible for the increased strength of hydrothermally treated UHPC. In conclusion the development of phases and strength of UHPC at hydrothermal conditions differs fundamentally from AAC and the experimental studies with water saturation. Results of these systems cannot be transferred to UHPC. In thermally treated UHPC, the hydration of clinker is enhanced and the puzzolanic reaction is intensified. Hence, more C-S-H is formed that fills pores and cracks, leading to a denser structure and finally to higher strength. T2 - 4th International Symposium on Ultra-High Performance Concrete and High Performance Materials (HiPerMat) CY - Kassel, Germany DA - 09.03.2016 KW - Ultra-high performance concrete KW - Thermal treatment KW - Compressive strength KW - Tobermorite KW - C-S-H KW - Building Materials PY - 2016 AN - OPUS4-36853 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Selleng, Christian A1 - Meng, Birgit A1 - Fontana, Patrick ED - Fehling, E. ED - Middendorf, B. ED - Thiemicke, J. T1 - Phase composition and strength of thermally treated UHPC N2 - Thermal treatment improves the excellent properties of UHPC. Recent studies have shown that an increase in compressive strength of more than 30 % is possible. However, the accurate conditions of thermal treatment for a maximal strength are considered as yet undetermined. A multitude of parameters can be varied: temperature, pressure, water saturation, and duration of the process steps. These parameters influence the phase development and in consequence the macroscopic properties of UHPC. The primary objective of the presented study was the optimisation of the conditions for thermal treatment, concerning compressive strength. It focuses on pre-storage time and duration of the treatment at defined temperatures and pressures (90 °C and 185 °C/1.1MPa). As expected, experimental results showed a fundamental change of phase composition in hydrothermally treated UHPC in comparison to standard cured UHPC: Ettringite decomposes at higher temperatures and is absent after thermal treatment; the amount of portlandite and clinker phases decreases. The change of phase composition is accompanied by increased compressive strength. Experimental studies of calcium-silicate-systems at hydrothermal conditions predict the formation of the crystalline C-S-H phase tobermorite. In fact, this is a typical phase occurring in other hydrothermally treated calcium-silicate-systems like Autoclaved Aerated Concrete (AAC). Commonly, high strength is attributed to the presence of tobermorite; however, in the presented study tobermorite was not detected in the hydrothermally treated UHPC. Therefore, tobermorite cannot be responsible for the increased strength of hydrothermally treated UHPC. In conclusion the development of phases and strength of UHPC at hydrothermal conditions differs fundamentally from AAC and the experimental studies with water saturation. Results of these systems cannot be transferred to UHPC. In thermally treated UHPC, the hydration of clinker is enhanced and the puzzolanic reaction is intensified. Hence, more C-S-H is formed that fills pores and cracks, leading to a denser structure and finally to higher strength. T2 - 4th International Symposium on Ultra-High Performance Concrete and High Performance Materials (HiPerMat) CY - Kassel, Germany DA - 09.03.2016 KW - Ultra-high performance concrete KW - Thermal treatment KW - Compressive strength KW - Tobermorite KW - C-S-H KW - Building Materials PY - 2016 SN - 978-3-7376-0094-1 VL - 27 SP - 7 EP - 8 PB - kassel university press GmbH CY - Kassel AN - OPUS4-36872 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weise, Frank T1 - Influence of aggregate size on the damage potential of alkal-silica-reaction N2 - The poster shows new results on Alkali-Silica-Reaction (a damage mechanism of concrete). The influence of the aggregate size in the sand fraction is investigated, revealing that different types of aggregate behave in a different way. T2 - 15th International Conference of Alkali Aggregate Reaction in Concrete (ICAAR 2016) CY - Sao Paulo, Brazil DA - 03.07.2016 KW - Alkali-silica-reaction KW - Building materials KW - Concrete KW - Durability PY - 2016 AN - OPUS4-36951 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weise, Frank T1 - Influence of simultaneous cyclic loading and external alkali supply on the alkali-silica reaction in concrete pavements N2 - In recent years the German highway network has seen an increase in the occurrence of damage in concrete road surfaces which can be attributed to the alkali-silica reaction (ASR). In view of the often drastic reduction in life expectancy experienced by concrete pavements due to ASR, research activity in this field has notably increased. Until now the main research focus has been, alongside preventative measures in concrete technology, the development of performance-oriented testing procedures for ASR prevention. This included more specifically the accelerated simulation of climatic effects and external alkali supply on concrete pavements. The effects of pre-damage from the additionally interacting cyclic traffic loading had previously not been taken into consideration. Since 2011, a five-partner research group from the German Research Foundation has been pursuing research on the effects of simultaneous cyclic loading and external alkali supply on the destructive ASR in concrete pavements. The depiction of the myriad degradation and transport processes necessary for an understanding of these effects requires a close interaction between experiments and their multi-scale modelling. This contribution aims to focus on the aforementioned experiments by means of innovative testing techniques. The research is founded on a series of cyclic fatigue tests performed on large-format beams, both with and without previous application of a NaCl solution, with simultaneous tracking of crack development. Thereafter, smaller test specimens were extracted from the pre-damaged beams for further experiments. These included the spatial visualization and quantification of fatigue-induced cracks with X-ray 3D-computed tomography. Additionally, the effects of fatigue-induced cracks on moisture and alkali transport were investigated using 3D-CT and Laser-Induced Breakdown Spectroscopy (LIBS). Subsequent storage of the small-format test specimens, with and without cyclic pre-damage, in an ASR-conducive environment was then able to shed light on the influence of fatigue-induced pre-damage on the ASR. T2 - 15th International Conference on Alkali-Aggregate Reaction (ICAAR 2016) CY - Sao Paulo, Brazil DA - 03.07.2016 KW - Concrete pavements KW - Alkali-silica-reaction KW - Fatigue KW - Damage monitoring PY - 2016 AN - OPUS4-36950 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Recknagel, Christoph A1 - Alte-Teigeler, R. A1 - Bergmann, F.-J. A1 - Gebhards, G. A1 - Grabe, W. A1 - Guse, J. A1 - Hartel, S. A1 - Huth, P. A1 - Jannicke, B. A1 - Lobach, T. A1 - Schneider, T. A1 - Sondermann, E. A1 - Vengels, D. A1 - Voß, M. A1 - Willand, E. ED - Roßbach, W. T1 - Zusätzliche Technische Vertragsbedingungen und Richtlinien für Fugen in Verkehrsflächen ZTV Fug-StB 15 N2 - Unter Berücksichtigung praktischer und wissenschaftlich-technischer Erkenntnisse der letzten 15 Jahre - insbesondere auch auf der Basis verschiedener BAM-Forschungsergebnisse und Zulassungsverfahren - erfolgte eine Überarbeitung der Grundlagen, Bauprinzipien, Ausführungs- und Einbaukriterien sowie der Zulassungs- und Gütesicherungsmaßnahmen für insgesamt 4 Bauarten von Fugenfüllsystemen für hochbeanspruchte Verkehrsflächen. In diesem - für den Bundesfernstraßenbereich verbindlichen bautechnischen Regelwerk - finden insbesondere auch die Ergebnisse mehrerer wissenschaftlicher Vorhaben der BAM bezüglich labortechnischer Untersuchungen und Felduntersuchungen zum Funktionsverhalten und zur Dauerhaftigkeit erste baurechtliche Konsequenzen. Auf der Basis von Untersuchungen u.a. im Brückenbau wurden Regelungen für die Fugenausbildung in Asphalt und bei Befestigungskombinationen erarbeitet und umgesetzt. Damit konnten umfassende Regelungen für die maßgebenden Fahrbahnbeläge im Bundesfernstraßenbereich der Straßenbauverwaltung und ausführenden Industrieunternehmungen zur Verfügung gestellt werden. Die Neufassung dieser Regelungen dient darüber hinaus dem Ziel, den von der BAM vertretenen Wechsel hin zu einer performance-bezogenen Bewertungsmethodik, vorzubereiten. KW - Baustoffe KW - Fugen KW - Betonstraßen PY - 2015 SN - 978-3-86446-162-0 SP - 1 EP - 50 PB - FGSV Verlag GmbH CY - Köln AN - OPUS4-37220 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Recknagel, Christoph T1 - Was müssen flexible Fahrbahnübergänge leisten? N2 - Fahrbahnübergänge sind das bautechnisch-konstruktive Verbindungsglied von der Fahrbahn der freien Strecke auf Ingenieurbauwerke und anschließend wieder zurück auf die freie Strecke. Sowohl aus ökonomischen (Baukosten), ökologischen (Lärmschutz) als auch aus verkehrssicherheitstechnischen Gründen wurden in jüngster Zeit sogenannte flexible belagsähnliche Übergangskonstruktionen entwickelt. Der Beitrag benennt die materialtechnischen und konstruktiven Anforderungen als notwendige Grundlage für den Nachweis der Funktionsfähigkeit unter höchsten Verkehrsbeanspruchungen. Gleichzeitig werden neuartige material- und leistungsidentifizierende Kennwerte vorgestellt und deren Einfluss auf Funktionsfähigkeit und Dauerhaftigkeit diskutiert. Als versuchstechnische Grundlagen kommen durch die BAM entwickelte bzw. adaptierte Untersuchungsmethoden zur Anwendung. Die Interpretation der Untersuchungsergebnisse und deren Beitrag und Bedeutung für qualitätssichere europäische bzw. nationale Bauprodukte werden der Zielgruppe Verkehrsplanern, Straßenbaubehörden, Ausführenden und Nutzern erläutert. Schlussfolgerungen aus den veränderten baurechtlichen Rahmenbedingungen und Erfahrungen der BAM bei der europäischen Zulassung von Übergangskonstruktionen werden vorgestellt. T2 - Ingenieursymposium der Straßenbauingenieure Kanton Bern, Schweiz CY - Bern, Switzerland DA - 18.03.2016 KW - Dehnfugensysteme KW - Innovative lärmarme Übergangskonstruktionen PY - 2016 AN - OPUS4-37119 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stolar, Tomislav T1 - Thermo mechanochemistry: merging heat and force for discovering new chemical transformations N2 - Mechanochemistry is a hot topic in chemistry, and the number of researchers from academia and industry joining the field is growing. Mechanical action drives chemical reactions forward independently of the solubility of reactants and drastically minimises solvent usage and waste production. Mechanochemistry also provides other advantages, such as faster reaction times, higher yields, altered selectivity, and access to products not obtainable by other methods. Furthermore, recent innovations in mechanochemistry enable conducting chemical reactions by combining force and heat in approach called thermo-mechanochemistry [1]. These conditions typically overcome high activation energies and access products not obtainable by mechanochemistry at ambient temperature conditions. In this talk, I will give an overview to this emerging topic and to our discoveries by thermo-mechanochemistry that include prebiotic peptide bond formation [2], synthesis of amide-based active pharmaceutical ingredient [3], condensation of diamondoid derivatives [4], and manipulation of polymorphic transition temperatures in organic molecular crystals [5]. T2 - Department Seminar at Newcastle University CY - Newcastle, UK DA - 15.09.2023 KW - Mechanochemistry PY - 2023 AN - OPUS4-62104 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stolar, Tomislav T1 - Sustainable mechanochemical reaction engineering: from molecular mechanisms to scalable technology N2 - In this talk, I will present about our quest to fundamentally understand mechanochemical reactions by in situ monitoring studies. Another of our interest is scaling up mechanochemistry. For example, we are now working on developing mechanochemical technology to enable a circular economy of plastics. T2 - Hokkaido International Workshop on Mechanochemistry CY - Hokkaido, Japan DA - 29.09.2024 KW - Mechanochemistry KW - Plastic recycling KW - Circular economy PY - 2024 AN - OPUS4-62109 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stolar, Tomislav T1 - Grinding away plastic waste: enabling the circular economy of plastics N2 - Single-use plastics are causing plastic pollution, and less than 10% of plastic waste gets recycled globally. Most of it ends up in landfills or is being incinerated in a highly unsustainable manner. Plastic waste in the environment endangers ecosystems, and microplastics in babies raise alarming health concerns. Hence, one of the global priorities is circular economy for plastics which does not further exploit fossil fuel feedstocks. However, current technologies like mechanical recycling are inadequate, and innovative ones such as chemical recycling, i.e., converting plastics back to the starting monomers, are essential. For example, we can use the recycled monomers to make new plastics in a circular manner or upcycle them to other value-added functional materials. Here, I will present a sustainable technology we developed for the chemical recycling of polyethylene terephthalate (PET). PET represents 10% of global plastic production and dominates in plastic packaging. The technology relies on mechanochemistry (grinding) which uses mechanical action for the chemical breakdown of plastic polymers in an environmentally friendly way. The next step in our research is to use life cycle and techno-economic assessment to validate the sustainability and commercial viability of our technology with the goal of transferring it to real-world industrial application. T2 - Berlin PostDoc Day 2023 CY - Berlin, Germany DA - 02.11.2023 KW - Mechanochemistry KW - Plastic recycling KW - Circular economy PY - 2023 AN - OPUS4-62103 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pelkner, Matthias T1 - ZfP und Materialcharakterisierung mit GMR-Sensorarrays N2 - Vorstellungen der Aktivitäten des Fachbereichs 8.4 im Bereich der elektromagnetischen Prüfmethoden. Hierbei werden insbesondere der Einsatz von magnetoresistiven Sensoren für die elektromagnetische ZfP thematisiert. T2 - Gemeinsame Sitzung der DGZfP FA Wirbelstrom und Automotive CY - Zwickau, Germany DA - 06.03.2024 KW - Wirbelstromprüfung KW - Magnetfeldsensoren KW - GMR / TMR KW - Magnetischer Streufluss KW - Eigenspannungen KW - plastische Verformung PY - 2024 AN - OPUS4-61769 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stolar, Tomislav T1 - Breaking the wall of circular plastics economy N2 - Traditional mechanical recycling cannot process most plastic waste streams and most of the plastic waste currently goes to landfills or incineration. Chemical recycling is a promising technology to mitigate this but is hindered by high costs (due to high process temperatures and production of solvent waste). We developed a cost-efficient technology for chemical recycling of plastic waste that reduces greenhouse gas emissions and minimizes energy consumption. It is based on solvent-free mechanochemistry for depolymerization of plastic polymers at ambient conditions. T2 - Falling Walls Lab Berlin-Adlershof CY - Berlin, Germany DA - 21.09.2023 KW - Mechanochemistry KW - Recycling KW - Circular economy PY - 2023 AN - OPUS4-62101 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stolar, Tomislav T1 - Breaking the wall of circular plastics economy N2 - Traditional mechanical recycling cannot process most plastic waste streams and most of the plastic waste currently goes to landfills or incineration. Chemical recycling is a promising technology to mitigate this but is hindered by high costs (due to high process temperatures and production of solvent waste). We developed a cost-efficient technology for chemical recycling of plastic waste that reduces greenhouse gas emissions and minimizes energy consumption. It is based on solvent-free mechanochemistry for depolymerization of plastic polymers at ambient conditions. T2 - 2023 Falling Walls Science Summit CY - Berlin, Germany DA - 07.11.2023 KW - Mechanochemistry KW - Plastic recycling KW - Circular economy PY - 2023 AN - OPUS4-62102 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nicolai, Marcel T1 - Modenabstoßung bei schwach und stark gekoppelten Lamb Wellen N2 - Lamb-Wellen, die für ihre Bedeutung in der zerstörungsfreien Prüfung bekannt sind, zeigen komplexe Verhaltensweisen, die für industrielle Anwendungen von großer Relevanz sind. Diese Arbeit untersucht das Phänomen der Modenabstoßung, das in den Dispersionskurven von verklebten, dünnwandigen Platten beobachtet wird. Zudem wird dessen potenzielle industrielle Anwendung zur Quantifizierung der Haftfestigkeit zwischen diesen Platten erforscht. Das Phänomen resultiert aus der mechanischen Kopplung der Platten, die das Kreuzen der Dispersionskurven verhindert und zu einem interessanten dispersiven Verhalten führt. Um ein besseres physikalisches Verständnis zu erlangen, wird die Scaled-Boundary-Finite-Elemente-Methode eingesetzt, um die Lamb-Wellen-Moden gekoppelter Platten zu berechnen und ihr Verhalten unter schwacher und starker Kopplung zu simulieren. Mithilfe eines mathematischen Models und einer physikalischen Analogie zu einfachen harmonischen Oszillatoren werden die zugrundeliegenden Prinzipien dieses Phänomens erläutert. Darüber hinaus werden experimentelle Dispersionskurven für schwache und starke Kopplungen mithilfe von PZT-Wandlern für die breitbandige Anregung (100 kHz – 1 MHz) von Lamb-Wellen erfasst, wobei die Modendetektion durch Laser-Doppler-Vibrometrie erfolgt. Die numerischen Dispersionskurven werden mit den experimentellen verglichen, um die angeregten Moden zu identifizieren. Es zeigt sich, dass die Bereiche der Modenabstoßung durch die Kopplungsstärke der Platten beeinflusst werden. Zudem wurde ein numerisches Modell entwickelt, um die Kopplungsstärke anhand der Frequenzdifferenz, die in den Modenabstoßungsbereichen erhalten wurde, zu korrelieren und zu quantifizieren. T2 - Doktorandenseminar in Joachimsthal CY - Joachimsthal, Germany DA - 28.10.2024 KW - Lamb waves KW - Mode repulsion KW - Mechanical coupling KW - Dispersion curves KW - Scaled Boundary Finite Element Method PY - 2024 AN - OPUS4-62860 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nicolai, Marcel T1 - On the repulsion effect of coupled Lamb Wave modes N2 - Lamb waves, recognized for their significance in material characterisation, structural health monitoring, and non-destructive testing, exhibit complex behaviours that are crucial for industrial applications. This paper delves into the mathematical and physical principals of the repulsion effect that can be observed in the dispersion curves of coupled Lamb wave modes. This effect is the result from the mechanical coupling of thin-walled solid plates and prevents the crossing of the dispersion curves. The study employs the Scaled Boundary Finite Element Method to calculate the dispersion curves of coupled plates and to simulate their interaction for a weak and ideal coupling. Through a mathematical framework and a physical analogy with simple harmonic oscillators, the paper elucidates the underlying principals of this effect. Furthermore, the paper highlights the practical significance of the repulsion effect in Lamb waves, suggesting its application for testing and monitoring the integrity of multi-layer structures like adhesive bonds, which are important for various industrial applications. A deepened understanding of this effect could contribute to the enhancement of non-destructive evaluation techniques. T2 - ICSV 2024 CY - Amsterdam, Netherlands DA - 08.07.2024 KW - Lamb waves KW - Mode repulsion KW - Scaled Boundary Finite Element Method (SBFEM) KW - Mechanical coupling KW - Dispersion curves PY - 2024 AN - OPUS4-62857 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nicolai, Marcel T1 - On the repulsion effect of coupled Lamb Wave modes N2 - In dieser Arbeit wird der Modenabstoßungseffekt bei gekoppelten Lamb-Wellen untersucht. Wird eine mechanische Kopplung zwischen zwei Platten mit unterschiedlichen Materialeigenschaften eingeführt, so kreuzen sich deren Lamb-Wellen-Moden nicht mehr in den Dispersionsdiagrammen – stattdessen kommt es zur sogenannten Modenabstoßung. Dieser Effekt wird sowohl mathematisch als auch physikalisch erklärt, unter anderem durch eine Analogie zu gekoppelten harmonischen Oszillatoren. Numerische Simulationen mit der Scaled Boundary Finite Element Method (SBFEM) bestätigen die theoretischen Ergebnisse und zeigen eine klare Abhängigkeit der Frequenzaufspaltung vom Kopplungsgrad. Der Effekt ermöglicht Rückschlüsse auf Eigenschaften der Kopplungsschicht und bietet Potenzial für industrielle Anwendungen wie die Überwachung von Klebschichtzuständen in Mehrschichtstrukturen. T2 - Doktorandenseminar CY - Berlin, Germany DA - 18.04.2024 KW - Lamb waves KW - Mode repulsion KW - Scaled Boundary Finite Element Method (SBFEM) KW - Mechanical coupling KW - Dispersion curves PY - 2024 AN - OPUS4-62859 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nicolai, Marcel T1 - On the repulsion effect of coupled Lamb Wave modes N2 - This work investigates the phenomenon of mode repulsion in coupled Lamb wave systems. By mechanically coupling two dissimilar plates using spring elements, it is shown that previously intersecting Lamb wave modes are repelled, avoiding any crossing in the dispersion curves. The effect, rooted in eigenvalue theory and first observed in quantum systems, is explained through both mathematical models and classical analogies with coupled harmonic oscillators. Numerical simulations using the Scaled Boundary Finite Element Method validate the theoretical predictions, revealing a correlation between strain distribution and frequency splitting. The observed mode repulsion provides new insights into interface properties and offers potential for applications such as monitoring adhesive degradation in layered structures. T2 - DAGA 2024 CY - Hannover, Germany DA - 18.03.2024 KW - Lamb waves KW - Mode repulsion KW - Mechanical coupling KW - Dispersion curves KW - Scaled Boundary Finite Element Method (SBFEM) PY - 2024 AN - OPUS4-62858 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rübner, Katrin T1 - Use of municipal solid waste incinerator bottom ash as aggregate concrete N2 - Modern municipal solid waste incinerator plants produce bottom ashes, which are used in building industry, especially as base course in road constructions. Because of a highly sophisticated reprocessing technique, the ashes Show a relatively stable composition, comparatively well defined properties and environmentally relevant Parameters below legal Limits. Due to its chemical and mineralogical characteristics, the bottom ash can in principle be used as Aggregate in the production of normal strength concrete. However, if the ash contains concrete damaging components Recycling becomes problematic. To assess the use of municipal solid waste incinerator bottom ash (MSWI bottom ash) as Aggregate in concrete, different additionally treated ashes were chemical and physical characterised. Furthermore, concrete specimens with bottom ash as aggregates were produced and their Engineering properties were studied. T2 - EGU 2007 European Geosciences Union General Assembly 2007, Symposium Energy, Resources and the Environment ERE8 "Aggregates - the most widely used geological material" CY - Vienna, Austria DA - 15.04.2007 PY - 2007 AN - OPUS4-18949 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Herbst, Tristan T1 - Nachhaltiges Bauen mit Beton - Einsatz sekundärer Gesteinskörnungen N2 - Im Hinblick auf eine nachhaltige Entwicklung sollen nach dem KrW/AbfG der Rohstoffeintrag und der Abfallaustrag in den Lebensphasen eines Bauwerks durch weitgehende Verwertung von Sekundärrohstoffen (Reststoffen) möglichst gering gehalten werden. Ein Einsatz von Reststoffen wie Hausmüllverbrennungsaschen (MV-Aschen) im Betonbau kann potenziell einen wesentlichen Beitrag zur nachhaltigen Entwicklung leisten. T2 - 17. IBAUSIL CY - Weimar, Germany DA - 23.09.2009 PY - 2009 AN - OPUS4-19731 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koch, Claudia T1 - Digital Transformation in Conformity Assessment: International Study Insights & Current Initiatives in Germany N2 - This presentation provides an overview on the key insights from our international study exploring the status and trends of digital transformation in conformity assessment bodies (e.g. testing and calibration laboratories, inspection and certification bodies) in 15 countries and regions worldwide. It covers comparative information from three main areas: their digital maturity, drivers & barriers, as well as the adoption of digital technologies. It further presents follow-up activities carried out at BAM, such as additional workshops with laboratories to deepen insights. Finally, it introduces the German QI-Digital initiative in which BAM together with key actors of the Quality Infarsrtucture develops solutions for a digital QI. T2 - Empowering Quality Infrastructure through Digital Transformation CY - Online meeting DA - 11.12.2024 KW - Qualitätsinfrastruktur KW - Quality Infrastructure KW - Digitalisierung KW - Digitale Transformation KW - Laboratories KW - Konformitätsbewertung PY - 2024 AN - OPUS4-62177 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schob, Daniela T1 - Numerical and Experimental Investigation of Deformation Induced Martensitic Transformation in Fused Filament Fabricated Austenitic Stainless Steel for Cryogenic Applications N2 - Cryogenic structural components, such as collars, bladders, keys for superconducting magnets, and elements of liquid hydrogen storage systems like hoses and valves, are frequently constructed from austenitic stainless steel due to its favorable properties. However, manufacturing these components using traditional methods is challenging due to their complex geometries. Additive manufacturing emerges as a promising solution, though a comprehensive understanding of the associated material behavior under extrem e conditions is still developing. This study aims to explore the deformation induced martensitic transformation (DIMT) in fused filament fabricated (FFF) 316L stainless steel through both experimental testing and numerical simulation. The research focuses on predicting the material’s respo nse under tensile stress at ambient, 77K, and 4K temperatures. Numerical simulations employ a finite element approach to incorporate the constitutive model and its temperature dependent phase transformation kinetics, enabling detailed investigation of stress and strain distributions at various cryogenic temperatures. These simulations are systematically calibrated and validated against corresponding experimental datasets, ensuring that the computational predictions mirror the observed microstructural evolution and macroscopic response under tensile loading. By comparin g simulation results to experimental findings obtained at temperatures from room temperature down to 4K, the reliability of the model can be assessed, and its predictive capabilities can be refined. Ultimately, the research seeks to expand the understanding of DIMT in additively manufactured 316L components, supporting the development of advanced, simulation driven material models tailored for demanding cryogenic structural applications. T2 - Cryogenic Engineering Conference (CEC) and International Cryogenic Materials Conference (ICMC) CY - Reno, NV, USA DA - 18.05.2025 KW - Phase transformation KW - Deformation induced martensitic transformation KW - 316L KW - Fused Deposition Modelling PY - 2025 AN - OPUS4-63238 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Richter, Anja A1 - Buchberger, G. A1 - Stifter, D. A1 - Duchoslav, J. A1 - Hertwig, Andreas A1 - Bonse, Jörn A1 - Heitz, J. A1 - Schwibbert, Karin T1 - Spatial Period of Laser-Induced Surface Nanoripples on PET Determines Escherichia coli Repellence N2 - Bacterial adhesion and biofilm formation on surfaces are associated with persistent microbial contamination, biofouling, and the emergence of resistance, thus, calling for new strategies to impede bacterial surface colonization. Using ns-UV laser treatment (wavelength 248 nm and a pulse duration of 20 ns), laser-induced periodic surface structures (LIPSS) featuring different submicrometric periods ranging from ~210 to ~610 nm were processed on commercial poly(ethylene terephthalate) (PET) foils. Bacterial adhesion tests revealed that these nanorippled surfaces exhibit a repellence for E. coli that decisively depends on the spatial periods of the LIPSS with the strongest reduction (~91%) in cell adhesion observed for LIPSS periods of 214 nm. Although chemical and structural analyses indicated a moderate laser-induced surface oxidation, a significant influence on the bacterial adhesion was ruled out. Scanning electron microscopy and additional biofilm studies using a pili-deficient E. coli TG1 strain revealed the role of extracellular appendages in the bacterial repellence observed here. KW - Laser-induced periodic surface structures (LIPSS) KW - Laser processing KW - Polyethylene terephthalate KW - Biofilm formation KW - Cell appendages KW - Biomimetic KW - F pili PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-537431 DO - https://doi.org/10.3390/nano11113000 VL - 11 IS - 11 SP - 3000 PB - MDPI AN - OPUS4-53743 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Findeisen, Dietmar A1 - Schröpfer, Dirk T1 - Energy efficiency in materials testing by reactive power – part 1: power recirculating method in wear testing N2 - Reactive power is related to the type of power that does not consume energy but stores it. In the design of test machines, the utilization of this physical phenomenon would be very beneficial. Reactive power allows for the combination of power amplification with energy savings, making it an ideal principle for conducting long-term tests that involve high loads and prolonged energy consumption. This concept is illustrated in this work focusing test machines used in rotary testing procedures. Drive element pairs, which serve as component test objects, are primarily exposed to wear stress. These stressed element pairs are consequently integral parts of a tribological system. The underlying principles of power amplification and power feedback are explained from the perspectives of drive technology, systematic design, methodical design, and mechatronics. KW - Reactive power KW - Power amplification KW - Power feedback KW - Wear testing KW - Strained element pairs PY - 2024 DO - https://doi.org/10.1515/mt-2023-0136 VL - 67 IS - 1 SP - 189 EP - 197 PB - Walter de Gruyter GmbH AN - OPUS4-62355 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maultzsch, Matthias A1 - Kühne, Hans-Carsten T1 - Entwicklung von Betonen mit geringer Festigkeit für die Beurteilung von Instandsetzungssystemen im Wasserbau N2 - Die Regelwerke (RL SIB, ZTV-ING) setzen für die Instandsetzung mit Betoninstandsetzungssystemen vergleichsweise hochwertige Betonuntergründe voraus. Speziell bei älterenWasserbauwerken sind oftmals nur geringerfeste Betonuntergründe vorhanden für die es bis jetzt keine geeigneten und geprüften Instandsetzungssysteme gab. Grundlage für die Entwicklung solcher Systeme sind entsprechende Referenzbetone als Untergrundbeton für die Verbundkörperprüfung. T2 - Wissenschaftsrat CY - Berlin, Germany DA - 17.01.2006 PY - 2006 AN - OPUS4-12028 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kühne, Hans-Carsten T1 - Abschätzung der Druckfestigkeit von hochfestem Beton mit dem Rückprallhammer N2 - Ziel der Untersuchungen war es, herauszufinden ob die Druckfestigkeit hochfester Betone zerstörungsfrei mit dem Rückprallhammer PROCEQEQUOSCHMIDT durch Ermittlung des klassischen Rückprallwerts R in Kombination, mit einem aus der Untersuchung von Metallen bekannten neuen Messwert L mit ausreichender Sicherheit beschrieben werden kann. T2 - Wissenschaftsrat CY - Berlin, Germany DA - 17.02.2006 PY - 2006 AN - OPUS4-12029 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rübner, Katrin T1 - Charakterisierung der Porenstruktur von ultrahochfestem Beton N2 - Ultrahochfeste Betone (UHPC) sind durch Druckfestigkeiten > 150 MPa und eine besonders hohe Dauerhaftigkeit gekennzeichnet. Ihre Herstellung gelingt durch die Optimierung der Mischungszusammensetzung, des Mischprozesses und der Nachbehandlung. Maßnahmen dazu bestehen in der Verwendung feinstgemahlener Zemente, puzzolanischer und inerter Feinststoffe, dem Einsatz gezielt ausgewählter grober und feiner Gesteinskörnungen, der Reduktion des Wasser/Bindemittel-Wertes bei Zugabe von Fließmitteln auf Polycarboxylat-Basis sowie einer Wärmebehandlung der Betone. Das Ziel dabei ist es, eine möglichst hohe Packungsdichte in der Bindemittelmatrix bei Ausbildung einer sehr gleichmäßigen und extrem dichten Gefügestruktur mit einem hohen Anteil an Calciumsilicathydrat-Phasen zu erreichen. Deshalb sind Untersuchungen zur Porosität und Porenstruktur ein wichtiger Bestandteil zur Materialcharakterisierung im Rahmen der Mischungsoptimierung. Die Ergebnisse der Mikrostrukturuntersuchungen werden im Vergleich zu denen an einem hochfesten Beton und einem Normalbeton betrachtet. T2 - XIII. Workshop über die Charakterisierung von feinteiligen und porösen Festkörpern CY - Bad Soden, Germany DA - 14.11.2006 PY - 2006 AN - OPUS4-14010 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Osterhus, Lennart T1 - Kieselsäurehaltiger Filterrückstand aus industrieller Abwasserbehandlung für den Einsatz als hydraulisches Bindemittel N2 - - 5.000 bis 10.000 t wasserhaltiger Filterrückstand (FR) entstehen jährlich pro Produzent bei der Neutralisation der Abwässer aus der Silicon- oder Kieselsäureherstellung - Anfall als fester, feuchter, schollenartiger Filterkuchen - Verwertung heute: Deponierung, Tagebauverfüllung -> ungenutzte Sekundärrohstoffquelle - Untersuchung der Einsatzmöglichkeiten der aufbereiteten Filterrückstände zur Eigenschaftsverbesserung zementgebundener Baustoffe analog der wohlbekannten Anwendung von hochdisperser Kieselsäure und Silicastaub T2 - GDCh-Tagung Bauchemie CY - Hamburg, Germany DA - 06.10.2011 PY - 2011 AN - OPUS4-24819 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Herbst, Tristan T1 - Integrated and holistic suitability assessment of recycling options for masonry rubble N2 - Behandelt den Bausektor und die Verarbeitsungsqualität T2 - European Geosciences Union (EGU) General Assembly 2012 CY - Vienna, Austria DA - 22.04.2012 PY - 2012 AN - OPUS4-25868 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rai, Alena A1 - Stelzner, Ludwig A1 - Weise, Frank A1 - Wieland, M. T1 - 3D-Analyse von Betonfahrbahnoberflächen mit Grinding- und Groovingtextur mittels Streifenlichtprojektion N2 - Die Oberflächentexturierung der Betonfahrbahndecken mittels Grinding- und Grooving steht seit einigen Jahren im Mittelpunkt der Forschung und Entwicklung des Betonstraßenbaus in Deutschland. In den vergangenen Jahren wurden die vorteilhaften Oberflächenperformances derartiger Texturen wie z.B. Griffigkeit, Ebenheit, Lärmminderung in zahlreichen Forschungsprojekten umfassend untersucht und daraus die Technologie „Texturgrinding“ entwickelt. Im Kontext des gegenwärtig verfolgten ganzheitlichen performanceorientierten Ansatzes liegt der Fokus nun verstärkt auf der Analyse und Charakterisierung der Oberflächentopografie von Grinding- bzw. Groovingtexturen. Insbesondere gilt ein Hauptaugenmerk hierbei der zeitlichen Entwicklung der Oberflächentexturen in Abhängigkeit von äußeren Einwirkungen durch Klima und Verkehr. Dieser Beitrag zeigt, dass durch den Einsatz eines auf Streifenlichtprojektion basierenden Messsystems, eine hochaufgelöste dreidimensionale Erfassung der Oberflächentopografie verschiedenartiger Grinding- und Groovingtexturen möglich ist. Darauf aufbauend wurden messtechnische Voraussetzungen zur Gewährleistung reproduzierbarer Messungen geschaffen, die eine Dokumentation der zeitlichen Texturveränderungen infolge klimatischer Beanspruchung ermöglichen. Anschließend wurden Auswerteroutinen zur quantitativen und statistischen Charakterisierung der Oberflächentextur entwickelt und angewandt, um exemplarisch die Veränderungen der Oberflächentopografie infolge klimatischer Beanspruchung quantitativ abzubilden. KW - Betonfahrbahndecken KW - Grinding KW - Grooving KW - Oberflächentexturierung KW - Streifenlichtprojektion PY - 2020 DO - https://doi.org/10.1002/best.202000015 SP - 1 EP - 9 PB - Wilhelm Ernst & Sohn Verlag für Architektur und technische Wissenschaften GmbH & Co. KG CY - Berlin AN - OPUS4-51012 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Herbst, Tristan T1 - Verwertung kieselsäurehaltiger Filterrückstände in mineralischen Baustoffen N2 - - jährlicher Anfall von 5.000 bzw. 10.000 Tonnen wasserhaltiger Filterrückstände (FR) pro Produzent bei der Abwasser-Neutralisation aus der Kieselsäure- bzw. Chlorsilanherstellung (FR1, FR2) - heute: Deponierung, Tagebauverfüllung - ungenutzte Sekundärrohstoffquelle - Untersuchung möglicher Anwendungsbereiche für FR T2 - GDCh Tagung Bauchemie CY - Dübendorf, Switzerland DA - 11.10.2012 PY - 2012 AN - OPUS4-26673 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wallau, Wilma A1 - Pirskawetz, Stephan A1 - Voland, K. A1 - Weise, Frank A1 - Meng, Birgit ED - De Schutter, G. ED - De Belie, N. ED - Janssens, A. ED - Van Den Bossche, N. T1 - Online monitoring of the expansion of alkali-silica reaction affected concrete prisms implemented to the accelerated concrete prism test at 60 °C N2 - The accelerated concrete prism test (ACPT-60 °C) facilitates testing of alkali-silica reactivity of aggregates within five months. Manual measurement is usually conducted to determine expansion of test specimen every 28 days. This conventional procedure gives only limited insight to expansion behaviour of ASR-affected prisms. Due to the large time intervals, expansion exceeding the critical value of 0.3 mm/m is likely to be noticed late. Continuous recording resolves this problem and delivers beneficial information on the shape of the expansion curve. Displacement transducers integrated into a special testing equipment developed at BAM put continuous measurement into practice. Additionally, ultrasonic velocity and acoustic emissions are measured in-situ and provide deeper insights into hydration and crack formation processes during the test. Aiming for an automated testing method close to the German guideline, the following technical and methodical challenges arise. Changing of the vertical orientation of the prisms with every manual measurement as standardised cannot be implemented. Furthermore, preliminary results already proved true that cooling and heating cycles, as necessarily associated with each manual measurement, can evoke additional expansion. Therefore, interrupted and continuously measured expansions reveal systematic differences, indicating the necessity to adjust the threshold expansion value for automated testing. Results presented in the paper: Different types of reactive aggregate have been tested applying continuous and manual expansion measurement to the concrete specimens. Development of continuously measured ultrasonic velocity and acoustic emissions of the aggregates tested diverge significantly while the expansion curves vary in shape and maximum strain. Prisms produced from a slowly reacting aggregate do not exhibit noticeable crack formation. It shows that comprehensive measuring helps describing and distinguishing ASR-damage mechanisms. Models of ASR-induced expansion, available in the open literature, so far are validated with discontinuous data hardly tracing the modelled curve. Continuous measurement improves validation and further model development. T2 - XIV DBMC - 14th International Conference on Durability of Building Materials and Components CY - Gent, Belgium DA - 29.05.2017 KW - Alkali-silica reaction KW - Accelerated concrete prism test KW - Continuous monitoring KW - Expansion modelling PY - 2017 SN - 978-2-35158-159-9 VL - PRO 107 SP - 1 EP - 11 PB - RILEM Publications S.A.R.L. AN - OPUS4-40499 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wallau, Wilma T1 - Online Monitoring of the Expansion of Alkali-Silica Reaction Affected Concrete Prisms Implemented to the Accelerated Concrete Prism Test at 60 °C N2 - The accelerated concrete prism test (ACPT-60 °C) facilitates testing of alkali-silica reactivity of aggregates within five months. Manual measurement is usually conducted to determine expansion of test specimen every 28 days. This conventional procedure gives only limited insight to expansion behaviour of ASR-affected prisms. Due to the large time intervals, expansion exceeding the critical value of 0.3 mm/m is likely to be noticed late. Continuous recording resolves this problem and delivers beneficial information on the shape of the expansion curve. Displacement transducers integrated into a special testing equipment developed at BAM put continuous measurement into practice. Additionally, ultrasonic velocity and acoustic emissions are measured in-situ and provide deeper insights into hydration and crack formation processes during the test. Aiming for an automated testing method close to the German guideline, the following technical and methodical challenges arise. Changing of the vertical orientation of the prisms with every manual measurement as standardised cannot be implemented. Furthermore, preliminary results already proved true that cooling and heating cycles, as necessarily associated with each manual measurement, can evoke additional expansion. Therefore, interrupted and continuously measured expansions reveal systematic differences, indicating the necessity to adjust the threshold expansion value for automated testing. Results presented in the paper: Different types of reactive aggregate have been tested applying continuous and manual expansion measurement to the concrete specimens. Development of continuously measured ultrasonic velocity and acoustic emissions of the aggregates tested diverge significantly while the expansion curves vary in shape and maximum strain. Prisms produced from a slowly reacting aggregate do not exhibit noticeable crack formation. It shows that comprehensive measuring helps describing and distinguishing ASR-damage mechanisms. Models of ASR-induced expansion, available in the open literature, so far are validated with discontinuous data hardly tracing the modelled curve. Continuous measurement improves validation and further model development. T2 - 14th International Conference on Durability of Building Materials and Components CY - Gent, Belgium DA - 29.05.2017 KW - Building Materials KW - Alkali-silica reaction KW - Accelerated Concrete Prism Test KW - Continuous monitoring KW - Expansion modelling PY - 2017 AN - OPUS4-40495 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koch, Claudia ED - Jakobs, K. ED - Blind, K. T1 - Standardization in emerging technologies - The case of additive manufacturing N2 - Additive Manufacturing provides an important enabling technology for the digital transformation of the economy. As an emerging technology it has seen a remarkable development over the last three decades. Nevertheless, it is far from a broad adoption with several barriers to overcome yet. One of the major challenges is the lack of standards. The critical role of standardization for innovation is generally recognized, still the topic too often has been neglected in strategic roadmapping exercises for emerging technologies. Too little is known about the complex dynamics and interrelations of standardization and innovation. The anticipation of standardization needs and the timely and efficient implementation of standards is challenging. This paper aims at contributing to a better understanding of the role that standards play in the multi-dimensional system of innovation. It analyzes the trajectories of innovation in Additive Manufacturing in a systematic and holistic way, focusing on standardization activities with regard to coordination, stakeholders involved, the timing and types of standards developed. Putting standardization in context of the multi-dimensional innovation system of Additive Manufacturing the research shows where standards can support the diffusion of an emerging technology. T2 - 22nd EURAS Annual Standardisation Conference: Digitalisation: Challenge and Opportunity for Standardisation CY - Berlin, Germany DA - 28.06.2017 KW - Additive manufacturing KW - 3D Printing KW - Innovation KW - Emerging technologies KW - Standards PY - 2017 SN - 978-3-95886-172-5 VL - 2017 SP - T117 EP - T135 PB - Wissenschaftsverlag Mainz CY - Aachen ET - 1. AN - OPUS4-41020 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Makris, Ruben T1 - Crack Luminescence as innovative method for detection of fatigue damage N2 - Conventional methods of crack detection only provide a snapshot of the fatigue evolution at a specific location and in the moment of examination. The crack luminescence method realizes a clear visibility of the occurring cracks in loaded components during ongoing operation. Several different experiments show that due to the sensitive coating even the early stage of the crack formation can be detected what makes the crack luminescence helpful to determine the incipient crack opening behavior depending on load alternation. Due to the emitting of light under UV-radiation the crack gets clearly visible what makes continuous monitoring and automated crack detection possible. This can reduce costs and time needed for maintenance and inspection. T2 - Sensor +Test 2017 CY - Nuremberg, Germany DA - 30.05.2017 KW - Fatigue damage KW - Crack KW - Luminescence KW - Detection PY - 2017 AN - OPUS4-41839 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Richter, Tim A1 - Delgado Arroyo, Diego A1 - Börner, Andreas A1 - Schröpfer, Dirk A1 - Rhode, Michael A1 - Lindner, T. A1 - Löbel, M. A1 - Preuß, B. A1 - Lampke, T. T1 - Ultrasonic assisted milling of a CoCrFeNi medium entropy alloy N2 - Medium and High Entropy Alloys (MEA/HEA) are recently developed material classes, providing manifold applications, e.g., due to extraordinary structural properties. In that connection, the machinability as important issue for the processing of these materials was not in the scientific focus. This study focusses on experimental analysis of milling process conditions including ultrasonic assisted milling (USAM) and their effects on the resulting surface integrity of equiatomic CoCrFeNi-MEA specimens. For that reason, milling parameters (cutting speed, feed per cutting edge) were systematically varied for both conventional milling and USAM. The surface integrity was analyzed in terms of topography, defects, and residual stresses. Especially USAM leads to a decrease of occurring cutting forces and, hence, to an improvement of the surface integrity. Beneficial effects were observed in terms of lower tensile residual stresses at high cutting speed and feed per cutting edge. KW - Medium entropy alloy KW - Ultrasonic Assisted Machining KW - Surface Integrity PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-554458 DO - https://doi.org/10.1016/j.procir.2022.05.203 VL - 108 SP - 879 EP - 884 PB - Elsevier B.V. AN - OPUS4-55445 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eissel, A. T1 - Modification of Co Cr alloys to optimize of additively welded microstructures and subsequent surface finishing N2 - Cobalt chromium alloys are often used in turbine and plant construction. This is based on their high thermal and mechanical stress resistance as well as their high wear resistance to corrosive and abrasive loads. However, cobalt is a cost-intensive material that is difficult to machine. Moreover, increasingly complex structures and the optimisation of resource efficiency also require additive manufacturing steps for the production or repair of components in many sectors. Concerning inhomogeneity and anisotropy of the microstructure and properties as well as manufacturing-related stresses, a lot of knowledge is still necessary for the economic use of additive welding processes in SMEs. As a result of the high stresses on the components and requirements for a high surface quality, a complementary use of additive and machining manufacturing processes is necessary. Thereby, Co–Cr alloys are extremely challenging for machining with geometrically defined cutting edges because of their low thermal conductivity combined with high strength and toughness. An approach to solve this problem is to refine and homogenise the microstructure. This is achieved by modifying the alloy with elements zirconium and hafnium, which are added up to a maximum of 1 wt.-%. A reduction of the process forces and stresses on the tool and work piece surface is also achievable via hybrid milling processes. There are already studies on the combined use of additive and machining manufacturing processes based on laser technology. However, knowledge based on powder and wire-based arc processes is important, as these processes are more widespread. Furthermore, the effects on the surface zone of additively manufactured components by hybrid finish milling have not yet been a subject of research. The results show that the structural morphology could be significantly influenced with the addition of zirconium and hafnium. T2 - 74th IIW Annual Assembly CY - Online meeting DA - 12.07.2021 KW - Modification of structural morphology KW - Co–Cr-alloy KW - Plasma-transferred arc welding KW - Ultrasonic-assisted milling PY - 2021 AN - OPUS4-56670 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Tim T1 - Innovative Multielement-Legierungen: Ergebnisse zur Schweißbarkeit und Anwendungseigenschaften N2 - Multielement-Legierungen (MPEA – multiple pricipal element alloys) stellen eine neue Klasse von Werkstoffen dar, die aus mindestens drei äquiatomaren Legierungselementen mit jeweils einem Gehalt von 5–35 Atom-% bestehen. Somit unterscheidet sich das Legierungskonzept fundamental von konventionellen bspw. Stahl- oder Al-basierten Legierungen. In jüngster Zeit lag der Schwerpunkt auf dem Legierungs-Design der MPEA und der Überprüfung bzw. Erreichung der gewünschten Eigenschaften bzw. -kombinationen. Hierzu werden die Legierungselemente gezielt ausgewählt und die Mikrostrukturen ein- und zum Teil auch mehrphasig eingestellt. Ziel sind hochinnovative MPEA mit angepassten Eigenschaften für die industrielle Anwendung. Dabei sollen insbesondere die bei konventionellen Legierungen wesentlichen Zielkonflikte, wie bspw. der Trade-off zwischen Festigkeit und Duktilität, überwunden werden. Darüber hinaus sind mechanische Eigenschaften bei sehr hohen sowie kryogenen Temperaturen bei gleichzeitig höchster Korrosionsbeständigkeit von hohem Interesse. Die Herstellung von Bauteilen erfordert dazu werkstoff- und beanspruchungsgerechte Füge- bzw. Schweißverfahren. Der Schweißeignung von MPEA wurde bis Ende 2021 nur äußert wenig Aufmerksamkeit zuteil. Die Auswirkungen durch Schweißprozesse auf die Metallurgie und die gewünschten Eigenschaften sind bisher kaum bekannt und limitieren die potenzielle Anwendbarkeit als Funktions- oder Konstruktionswerkstoffe. In einem interdisziplinären BAM-Forschungsprojekt werden aktuell grundlegende Untersuchungen zur Schweißverarbeitung und resultierender Mikrostruktur-Anwendungseigenschafts-Beziehung verschiedener MPEA durchgeführt. Insbesondere Wärmeeinflusszone und Schweißgut sind geprägt durch eine Mikrostruktur, die aus Ungleichgewichtszuständen resultiert. Im Falle von MPEA wurde dies bisher nicht systematisch untersucht. Dazu erfolgte im Rahmen des Projektes eine umfassende Literaturauswertung zum Schweißen von MPEA und Zusammenfassung in einer umfassenden, systematischen Datenbasis. Aus diesem Grund sollen in der vorliegenden Studie die bisher bedeutsamsten Erkenntnisse zur Schweißbarkeit von MPEA systematisch nach MPEA-Typ und Schweißverfahren geordnet und mit eigenen aktuellen Forschungsergebnissen verglichen werden. Durch WIG- und Rührreibschweißversuche an den MPEA-Systemen CoCrNiFeMn bzw. CoCrNi konnten im Projektverlauf bereits wesentliche Fragestellungen beantwortet werden. Dazu zählen Auftreten bzw. Verhinderung intermetallischer Phasen/Seigerungen oder deren Auswirkung auf die Eigenschaften der Schweißverbindung (bspw. Festigkeit oder Korrosionsbeständigkeit). T2 - DVS Congress CY - Koblenz, Germany DA - 19.09.2022 KW - High Entropy Alloy KW - Schweißen KW - Multielementlegierungen PY - 2022 AN - OPUS4-56704 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Valet, Svenja A1 - Burkert, Andreas A1 - Ebell, Gino A1 - Babutzka, Martin T1 - Determination of the corrosion product layer resistance on zinc and electrolytically galvanized steel samples by using gel electrolytes N2 - Although zinc and zinc coatings have been widely used for corrosion protection for decades new zinc coatings are constantly being developed. Characterizing the corrosion protectiveness of these new coatings, however, should not be underestimated. While exposure tests are time intensive, cyclic tests can only be used for a very limited field of application. Thus, electrochemical measurements provide both an efficient and an effective alternative. Conventional aqueous bulk electrolytes influence the surface layers of a tested zinc coating and are therefore not reliable. Gel electrolytes, however, have evolved over the last few years, are minimally invasive and provide reliable results. This work describes experiments with gel electrolytes made of agar. Unlike previous work, it proposes a composition of gel electrolyte for minimally invasive description of the protective power of naturally formed oxide layers on zinc and zinc coatings. Therefore, as a first part, the gel electrolyte made of agar is verified as a method for zinc and zinc-coated samples. Afterwards, this paper introduces the corrosion product layer resistance RL as a promising parameter to evaluate the protective power of zinc coatings. Results are verified with EIS and FTIR measurements. An example on a representative zinc coating demonstrates the practical application. KW - Gel electrolytes KW - Agar KW - Zinc coatings KW - Atmospheric exposure KW - Corrosion PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-526053 DO - https://doi.org/10.1016/j.electacta.2021.138191 SN - 0013-4686 VL - 385 SP - 138191 PB - Elsevier Ltd. AN - OPUS4-52605 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wilhelm, Eugen A1 - Mente, Tobias A1 - Rhode, Michael T1 - Waiting time before NDT of welded offshore steel grades under consideration of delayed hydrogen-assisted cracking N2 - Offshore wind turbines (OWT) are a major goal of the energy strategy of Germany encompassing the increase of the installed wind power. OWT components are manufactured from welded steel plates with thicknesses up to 200 mm. The underlying standards and technical recommendations for construction of OWTs encompass specifications of so-called minimum waiting time (MWT) before non-destructive testing of the weld joints is allowed. Reason is the increased risk of time-delayed hydrogen assisted cold cracking as hydrogen diffusion is very slow due to the very thick plates. The strict consideration of those long MWT up to 48 h during the construction of OWTs leads to significant financial burden (like disproportionately high costs for installer ships as well as storage problems (onshore)). In this study, weld joints made of S355 ML were examined in comparison with the offshore steel grade S460 G2+M. The aim was to optimize, i.e., reduce, the MWT before NDT considering varied heat input, hydrogen concentration and using self-restraint weld tests. This would significantly reduce the manufacturing time and costs of OWT construction. To quantify the necessary delay time until hydrogen-assisted cold cracks appear, acoustic emission analysis was applied directly after welding for at least 48 h. KW - Hydrogen KW - Welding KW - Cracking KW - Offshore KW - Steel PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-524959 DO - https://doi.org/10.1007/s40194-020-01060-5 SN - 0043-2288 VL - 65 SP - 947 EP - 959 PB - Springer Nature AN - OPUS4-52495 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rhode, Michael A1 - Erxleben, Kjell A1 - Richter, Tim A1 - Schröpfer, Dirk A1 - Mente, Tobias A1 - Michael, Thomas T1 - Local mechanical properties of dissimilar metal TIG welded joints of CoCrFeMnNi high entropy alloy and AISI 304 austenitic steel N2 - Multiple principal element alloys encompass the well-known high entropy alloys (HEA). The alloy system represents a new class of materials consisting of at least three alloying elements, each containing 5 to 35 at.%. Thus, this alloying concept differs fundamentally from conventional materials such as steel or nickel alloys. For this purpose, the alloying elements are specifically selected, the microstructures are adjusted in a single-phase and, in some cases, multi-phase manner. In particular, conflicting goals, such as the trade-off between strength and ductility in conventional steels, are overcome. However, in the last 20 years, the focus has been on material synthesis. With the increase in available material quantities, the focus is now on processing issues such as joining and welding processes. The weldability of HEAs has received very little attention so far. The experience with dissimilar metal welds is completely lacking but is essential for the application of these materials in combination with conventional materials. The present study presents comprehensive experimental results on the weldability of an equimolar CoCrFeMnNi-HEA in cold-rolled and heat-treated condition, which was joined by tungsten inert gas welding to an austenitic steel AISI 304. The mechanical properties of the dissimilar metal welds were characterized by cross-weld tensile samples, whereas the local deformation in the weld of the different welding zones was measured by digital image correlation. In accordance with the respective initial HEA condition (cold-rolled vs. heat-treated), the local strain behavior was divergent and influenced the global mechanical properties of both DMW types. Nonetheless, the experiments provided proof in principle of the weldability for dissimilar joints of the CoCrFeMnNi-HEA welded to conventional materials like austenitic stainless steels ensuring a corresponding capability for mechanical loading. This allows further considerations on the application of these innovative materials. KW - TIG welding KW - High-entropy alloys KW - Mechanical properties KW - Dissimilar metal weld PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-595775 DO - https://doi.org/10.1007/s40194-024-01718-4 SN - 0043-2288 SP - 1 EP - 11 PB - Springer Science and Business Media LLC AN - OPUS4-59577 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Richter, Tim A1 - Giese, Marcel A1 - Rhode, Michael A1 - Schröpfer, Dirk A1 - Michael, Thomas A1 - Fritsch, Tobias T1 - Influence of Surface Preparation on Cracking Phenomena in TIG-Welded High and Medium Entropy Alloys N2 - Multi-element systems with defined entropy (HEA—high entropy alloy or MEA—medium entropy alloy) are rather new material concepts that are becoming increasingly important in materials research and development. Some HEA systems show significantly improved properties or combinations of properties, e.g., the overcoming of the trade-off between high strength and ductility. Thus, the synthesis, the resulting microstructures, and properties of HEA have been primarily investigated so far. In addition, processing is crucial to achieve a transfer of potential HEA/MEA materials to real applications, e.g., highly stressed components. Since fusion welding is the most important joining process for metals, it is of vital importance to investigate the weldability of these materials. However, this has rarely been the subject of research to date. For that reason, in this work, the weldability depending on the surface preparation of a CoCrFeMnNi HEA and a CoCrNi MEA for TIG welding is investigated. The fusion welding of longer plates is described here for the first time for the CoCrNi alloy. The welds of both materials showed distinct formation of cracks in the heat affected Zone (HAZ). Optical and scanning electron microscopy analysis clearly confirmed an intergranular fracture topography. However, based on the results, the crack mechanism cannot be conclusively identified as either a liquid metal embrittlement (LME) or hot cracking-like liquid film separation. T2 - 2nd International Conference on Advanced Joining Processes CY - Sintra, Portugal DA - 21.10.2021 KW - TIG welding KW - Cracking KW - High entropy alloy KW - Medium entropy alloy KW - Surface preparation PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-541697 DO - https://doi.org/10.3390/jmmp6010005 SN - 2504-4494 VL - 6 IS - 5 SP - 1 EP - 13 PB - MDPI CY - Basel (CH) AN - OPUS4-54169 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - D'Accardi, E. A1 - Krankenhagen, Rainer A1 - Ulbricht, Alexander A1 - Pelkner, Matthias A1 - Pohl, Rainer A1 - Palumbo, D. A1 - Galietti, U. T1 - Capability to detect and localize typical defects of laser powder bed fusion (L‑PBF) process: an experimental investigation with different non‑destructive techniques N2 - Additive manufacturing (AM) technologies, generally called 3D printing, are widely used because their use provides a high added value in manufacturing complex-shaped components and objects. Defects may occur within the components at different time of manufacturing, and in this regard, non-destructive techniques (NDT) represent a key tool for the quality control of AM components in many industrial fields, such as aerospace, oil and gas, and power industries. In this work, the capability of active thermography and eddy current techniques to detect real imposed defects that are representative of the laser powder bed fusion process has been investigated. A 3D complex shape of defects was revealed by a μCT investigation used as reference results for the other NDT methods. The study was focused on two different types of defects: porosities generated in keyhole mode as well as in lack of fusion mode. Different thermographic and eddy current measurements were carried out on AM samples, providing the capability to detect volumetric irregularly shaped defects using non-destructive methods. KW - Additive Manufacturing KW - Defect detection KW - Thermography KW - Eddy-current testing KW - Micro-computed tomography PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-546680 DO - https://doi.org/10.1007/s40964-022-00297-4 SN - 2363-9512 VL - 7 IS - 6 SP - 1239 EP - 1256 PB - Springer AN - OPUS4-54668 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Franchin, G. A1 - Zocca, Andrea A1 - Karl, D. A1 - Yun, H. A1 - Tian, X. T1 - Editorial: Advances in additive manufacturing of ceramics N2 - Recently, additive manufacturing of ceramics has achieved the maturity to be transferred from scientific laboratories to industrial applications. At the same time, research is progressing to expand the boundaries of this field into the territory of novel materials and applications. This feature issue addresses current progress in all aspects of additive manufacturing of ceramics, from parts design to feedstock selection, from technological development to characterization of printed components. KW - Additive manufacturing KW - Ceramic PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-549361 DO - https://doi.org/10.1016/j.oceram.2022.100277 SN - 2666-5395 VL - 10 SP - 1 EP - 2 PB - Elsevier CY - Amsterdam AN - OPUS4-54936 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wieder, Frank A1 - Ewert, Uwe A1 - Vogel, Justus A1 - Jaenisch, Gerd-Rüdiger A1 - Bellon, Carsten T1 - A Novel Multi Slit X-Ray Backscatter Camera Based on Synthetic Aperture Focusing N2 - A special slit collimator was developed earlier for fast acquisition of X-ray back scatter images. The design was based on a twisted slit design (ruled surfaces) in a Tungsten block to acquire backscatter images. The comparison with alternative techniques as flying spot and coded aperture pin hole technique could not prove the expected higher contrast sensitivity. In analogy to the coded aperture technique, a novel multi slit camera was designed and tested. Several twisted slits were parallelly arranged in a metal block. The CAD design of different multi-slit cameras was evaluated and optimized by the computer simulation packages aRTist and McRay. The camera projects a set of equal images, one per slit, to the digital detector array, which are overlaying each other. Afterwards, the aperture is corrected based on a deconvolution algorithm to focus the overlaying projections into a single representation of the object. Furthermore, a correction of the geometrical distortions due to the slit geometry is performed. The expected increase of the contrast-to-noise ratio is proportional to the square root of the number of parallel slits in the camera. However, additional noise has to be considered originating from the deconvolution operation. The slit design, functional principle, and the expected limits of this technique are discussed. T2 - 43rd Annual Review of Progress in QNDE CY - Atlanta, GA, USA DA - 17.07.2016 KW - Deconvolution KW - Back scatter imaging KW - Computer simulation KW - Aperture focusing PY - 2017 SN - 978-0-7354-1474-7 DO - https://doi.org/10.1063/1.4974711 VL - 1806 SP - 1 EP - 9 PB - AIP Publishing AN - OPUS4-42429 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Voigt, Marieke T1 - Hydration and crystallization of Portland cement at 100 C N2 - For the construction of hot water storage tanks, ultra high performance concrete proofed to be a suitable building material to ensure water tightness. Common storage tanks build with concrete are designed to endure temperatures up to 90 °C. To increase the energy efficiency however, modern tanks need to withstand temperatures above 100 °C. With increasing temperature and correlating water vapor pressures, the cement must meet new requirements. Thermodynamic modelling is a promising tool for predicting the phase stabilities of minerals in the cement within these temperature and pressure ranges (T/P). Thus, mixture designs can be investigated and optimized with regard to the expected mineral phases in selected T/P-ranges. Additionally, predictions of the long-term material behavior can be derived from thermodynamic data and subsequently the experimental effort can be reduced notably. On the other hand, validation of predictions is needed. The base for the thermodynamic model is a thermodynamic equilibrium and thus, the experimental data for validation should approach the presumed conditions of the equilibrium. This study investigates variable experimental conditions for the hydration of Portland cement at 100 °C to reach a sufficiently progressed development of the phase composition. In case of Portland cement, the highest degree of hydration achievable within a reasonable time span is the most significant parameter. Therefore, Portland cement pastes with w/c ratios from 0.4 to 0.6 and dwell times up to three weeks were examined with powder X-ray diffraction to identify mineral phase changes. At 100 °C and high humidity, Portland cement paste shows the expected mineral phases like portlandite, katoite, and remaining clinker phases. The cement pastes with high water content and long dwell time seem to have the highest degree of hydration, even though the AFm phases stabilize with increasing w/c ratio. A dwell time of two weeks and a w/c ratio of 0.5 was found to provide the mineral composition with the highest degree of hydration including the major phase transitions. T2 - 4th International Conference on the Chemistry of Construction Materials (ICCCM) CY - Karlsruhe, Germany DA - 26.09.2022 KW - Hydration KW - High temperature KW - Portland cement PY - 2022 AN - OPUS4-56866 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Voigt, Marieke T1 - The adaption of the set-up for gas permeability measurements for ultra-high performance concrete N2 - In the framework of this project, a steam pressure vessel was to be developed from ultra-high perfor-mance concrete (UHPC) to withstand process temperatures of 200 °C and the respective steam pressure of 15,5 bar. To guarantee the long-term water vapour tightness of the system, the permeability of two UHPC mixtures were tested after long-term cyclic autoclaving. As UPHC shows a high density and therefore low permeability, measurements after the RILEM-Recommendation (TC 116-PCD) reached their detection limit. Therefore, the measurement set-up was adapted to measure the permeability of highly dense UHPC more reliably and quickly. This adaption includes measurements in a higher pres-sure range, the change of sample size thickness and the usage of Ar as a medium compared with the RILEM Recommendation. Additionally, the system was equipped with two pressure sensors and Ar-flowmeters to guarantee a continuous record of the experimental parameters. The new system was tested and evaluated by comparing measurements with the RILEM recommended system. Preliminary results show that the adapted system is capable to provide efficient and reliable results of concrete with low permeability. T2 - 14th fib PhD Symposium in Civil Engineering CY - Rome, Italy DA - 05.09.2022 KW - Hydration KW - High temperature KW - Portland cement PY - 2022 AN - OPUS4-56859 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kruschwitz, Sabine T1 - Junior Research Group Materials Characterization and Informatics for Sustainability in Civil Engeneering (CE) N2 - Vorstellung der Themen der Nachwuchsgruppe "Materialcharakterisierung und -informatik für die Nachhaltigkeit im Bauwesen" von Prof. Sabine Kruschwitz (TU Berlin und BAM) T2 - Themenkonferenz Nachhaltiges Bauen CY - Berlin, Germany DA - 08.12.2022 KW - Recycling KW - NMR KW - Materialcharakterisierung KW - Data Science PY - 2022 AN - OPUS4-56648 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koch, Claudia A1 - Hilgenberg, Kai T1 - Eine moderne Qualitätsinfrastruktur: digital und vernetzt N2 - Der Vortrag stellt die Arbeiten der BAM in der Initiative QI-Digital vor, in deren Rahmen Lösungen für eine moderne und digitale Qualitätsinfrastruktur entwickelt werden. Schwerpunkt liegt auf dem zentralen Werkzeug Quality-X sowie dem Pilotprojekt "Moderne Qualitätssicherung in der Additiven Fertigung". T2 - BAM Kuratoriumssitzung CY - Berlin, Germany DA - 22.06.2023 KW - Qualitätsinfrastruktur KW - Digitalisierung KW - Quality-X KW - Additive Fertigung PY - 2023 AN - OPUS4-58121 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Adwani, D. A1 - Pipintakos, G. A1 - Mirwald, J. A1 - Wang, Y. A1 - Hajj, R. A1 - Guo, M. A1 - Liang, M. A1 - Jing, R. A1 - Varveri, A. A1 - Zhang, Y. A1 - Pei, K. A1 - Xu, X. A1 - Leng, Z. A1 - Li, D. A1 - Villamil, W. A1 - Caro, S. A1 - Chailleux, E. A1 - Cantot, J. A1 - Weigel, Sandra A1 - Škulteckė, J. A1 - Tarsi, G. A1 - Margaritis, A. A1 - Wang, H. A1 - Hu, Y. A1 - Airey, G. A1 - Sreeram, A. A1 - Bhasin, A. T1 - Examining the efficacy of promising antioxidants to mitigate asphalt binder oxidation: Insights from a worldwide interlaboratory investigation N2 - Oxidative aging induces significant stiffening of asphalt binders that leads to a pronounced reduction in the overall durability of asphalt pavements. The strategic implementation of antioxidant additives provides a potential solution to alleviate this issue. This work presents results from the second phase of the global consortium for antioxidants research aimed at investigating the effectiveness of potential antioxidants in increasing the durability of asphalt binders. Sixteen laboratories around the world participated in this effort and a total of 28 binders from diverse geographical regions were tested. Two promising antioxidants, namely zinc diethyldithiocarbamate (ZDC) and kraft lignin were evaluated in this phase and blended with the binders at specific proportions. Subsequently, a comprehensive investigation was conducted to assess rheological characteristics and chemical properties of the various blends, utilising Dynamic Shear Rheometer (DSR) measurements and Fourier Transform Infrared (FTIR) Spectroscopy. The findings indicate that additives such as ZDC hold considerable promise as an effective antioxidant, particularly when considering a wide diversity of binders. In general, its incorporation does not compromise the rutting performance of the binders and significantly improves fatigue performance. Therefore, research efforts should be focused on exploring additional facets to assess its practical applicability in field. KW - Asphalt oxidation KW - Binder aging KW - Antioxidant additives KW - Binder rheology KW - Binder chemistry KW - Bitumen und bitumenhaltige Bindemittel KW - FTIR-Spektroskopie KW - Anwendungsmöglichkeiten KW - Vergleichsuntersuchung KW - Arbeitsanleitung KW - Präzision PY - 2024 DO - https://doi.org/10.1080/10298436.2024.2332363 SN - 1477-268X VL - 25 IS - 1 SP - 1 EP - 15 PB - Taylor & Francis CY - London AN - OPUS4-59957 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Diercks, Philipp A1 - Gläser, D. A1 - Lünsdorf, O. A1 - Selzer, M. A1 - Flemisch, B. A1 - Unger, Jörg F. T1 - Evaluation of tools for describing, reproducing and reusing scientific workflows N2 - In the field of computational science and engineering, workflows often entail the application of various software, for instance, for simulation or pre- and postprocessing. Typically, these components have to be combined in arbitrarily complex workflows to address a specific research question. In order for peer researchers to understand, reproduce and (re)use the findings of a scientific publication, several challenges have to be addressed. For instance, the employed workflow has to be automated and information on all used software must be available for a reproduction of the results. Moreover, the results must be traceable and the workflow documented and readable to allow for external verification and greater trust. In this paper, existing workflow management systems (WfMSs) are discussed regarding their suitability for describing, reproducing and reusing scientific workflows. To this end, a set of general requirements for WfMSswere deduced from user stories that we deem relevant in the domain of computational science and engineering. On the basis of an exemplary workflow implementation, publicly hosted at GitHub (https:// this http URL), a selection of different WfMSs is compared with respect to these requirements, to support fellow scientists in identifying the WfMSs that best suit their requirements. KW - FAIR KW - Reproducibility, scientific workflow KW - Tool comparison KW - Workflow management PY - 2024 UR - https://arxiv.org/abs/2211.06429 DO - https://doi.org/10.48550/arXiv.2211.06429 PB - Arxiv; Cornell Tech CY - New York, NY AN - OPUS4-59804 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weigel, Sandra T1 - Estimating aging sensitivity of bitumen using FTIR spectroscopy and multivariate evaluation N2 - In this work, a methodology based on Fourier transform infrared (FTIR)spectroscopy and multivariate evaluation is presented to estimate the aging sensitivity of bitumen based on the unaged samples and thus without the need for time- and material-consuming aging simulations. For this purpose, factor analysis and linear discriminant analysis are used to develop a statistical model based on the FTIR spectra of unaged bitumen samples, which can be used fast and simple in everyday laboratory work and allows to assign the bitumen to a low, moderate, or strong aging sensitivity. The evaluation of the aging sensitivity is based on the complex shear modulus|G* | and the phase angle δ from the measurement with a dynamic shear rheometer(DSR), whose aging-related changes were captured as the slope in the Black diagram. A relevant influence on the classification concerning the aging sensitivity has the oxygen-containing compounds(sulfoxide, hydroxyl and partly carbonyl compounds), whereby lower contents and thus less preaged bitumen tend to have a stronger aging sensitivity. However, in addition to the oxygen-containing compounds, the structure of the aliphatic and aromatic compounds and, in particular, the interaction of the different structures are decisive for the aging sensitivity KW - Bitumen KW - Ageing behaviour KW - Characterisation KW - FTIR KW - Multivariate analysis methods PY - 2023 DO - https://doi.org/10.1088/2631-8695/acdce0 SN - 2631-8695 VL - 5 IS - 2 SP - 1 EP - 14 PB - IOP Publishing AN - OPUS4-58020 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bintz, Thilo T1 - Detailed investigation of capillary active insulation materials by 1H nuclear magnetic resonance (NMR) and thermogravimetric drying N2 - Capillary active interior insulation materials are an important approach to minimize energy losses of historical buildings. A key factor for their performance is a high liquid conductivity, which enables redistribution of liquid moisture within the material. We set up an experiment to investigate the development of moisture profiles within two different interior insulation materials, calcium-silicate (CaSi) and expanded perlite (EP), under constant boundary conditions. The moisture profiles were determined by two different methods: simple destructive sample slicing with subsequent thermogravimetric drying as well as non-destructive NMR measurements with high spatial resolution. The moisture profiles obtained from both methods show good agreement, when compared at the low spatial resolution of sample slicing, which demonstrates the reliability of this method. Moreover, the measured T2- relaxation-time distributions across the sample depth were measured, which may give further insight into the saturation degree of the different pore sizes. In order to explain differences in the moisture profiles between CaSi and EP, we determined their pore-size distribution with different methods: conversion of the NMR T2 relaxationtime distribution at full saturation, mercury intrusion porosimetry and indirect determination from pressure plate measurements. CaSi shows a unimodal distribution at small pore diameters, while in EP, a bi-modal or wider distribution was found. We assume that the smaller pore diameters of CaSi lead to a higher capillary conductivity, which causes a more distributed moisture profile in comparison with that of EP. T2 - NDT-CE CY - Zurich, Switzerland DA - 16.08.2022 KW - Insulation material KW - Nuclear magnetic resonance KW - Capillary conductivity KW - Pore-size distribution PY - 2022 AN - OPUS4-57918 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hirsch, T. T1 - Impact of autoclaving on the phase assemblage of Portland cement: Experiment and thermodynamic modelling N2 - Even after autoclaving for 2 weeks in the temperature range of 120 to 200 °C, CEM I paste with a water-to-cement ratio of 0.5 still contains some low-crystalline C-S-H. The conversion of low-crystalline C-S-H to crystalline is faster with increasing temperature. The observed low-crystalline and crystalline C-S-H phases (reinhardbraunsite, jaffeite) indicate that the samples have not reached equilibrium yet under these experimental conditions. However, there is a good agreement between experiment and thermodynamic modelling for the other solids indicating that the used datasets are suitable for this application. T2 - 16th International Congress on the Chemistry of cement 2023 - ICCC2023 CY - Bangkok, Thailand DA - 18.09.2023 KW - Zement KW - Thermodynamik KW - Phasenzusammensetzung KW - Mineralogie KW - Modellierung PY - 2023 UR - https://iccc2023.org AN - OPUS4-58967 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meng, Birgit A1 - Dehn, F. A1 - Unger, Jörg F. A1 - Shepherd, D. A. A1 - Tamsen, Erik A1 - Pirskawetz, Stephan T1 - Wissensbasierte Digitalisierung von betontechnologischen Materialdaten N2 - Die sprunghaft zunehmende Wichtigkeit von FAIR- und Open-Data für die Qualitätssicherung, aber auch für die Nachnutzbarkeit von Daten und den Erkenntnisfortschritt führt zu enormem Flandlungsbedarf in Forschung und Entwicklung. Damit verbunden laufen derzeit vielfältige, ambitionierte Aktionen, z. B. bezüglich der Erstellung von Ontologien und Wissensgraphen. Das Knowhow entwickelt sich rasant, die Ansätze zur Implementation entstehen in verschiedenen Fachwelten bzw. mit unterschiedlichen Zielsetzungen parallel, so dass recht heterogene Herangehensweisen resultieren. Diese Veröffentlichung fokussiert auf Arbeiten, die derzeit als möglichst ganzheitlicher Ansatz für Materialdaten im Rahmen der Digitalisierungsinitiative „Plattform MaterialDigital" vorangetrieben werden. Die Autoren bearbeiten baustoffbezogene Aspekte im Verbundprojekt „LeBeDigital - Lebenszyklus von Beton". Zielsetzung ist die digitale Beschreibung des Materialverhaltens von Beton über den kompletten Herstellungsprozess eines Fertigteils mit einer Integration von Daten und Modellen innerhalb eines Workflows zur probabilistischen Material- und Prozessoptimierung. Es wird über die Vorgehensweise und die dabei gewonnenen Erfahrungen berichtet, nicht ohne den Blick auf die oft unterschätzte Komplexität der Thematik zu lenken. T2 - Internationale Baustofftagung (ibausil) CY - Weimar, Germany DA - 13.09.2023 KW - Beton KW - Digitalisierung KW - Materialdaten KW - Datenmanagement KW - FAIR-Prinzip KW - Metadaten KW - Ontologie KW - Wissengraph PY - 2023 UR - https://www.uni-weimar.de/de/bauingenieurwesen/institute/fib/ibausil/ VL - 2023 SP - 1 EP - 11 PB - Sonderausgabe des Online-Journals ce/papers von Wiley AN - OPUS4-58315 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fladt, Matthias A1 - Weise, Frank T1 - Bewertung der Innenhydrophobierung als neuartige AKR-Vermeidungsstrategie bei Betonfahrbahndecken N2 - Zur Vermeidung von AKR-Schäden an Betonfahrbahndecken im deutschen Autobahnnetz wurden mit dem ARS 04/2013 verbindliche Eignungsprüfungen zum Ausschluss alkaliempfindlicher Gesteinskörnungen bei Neubau- und Erhaltungsmaßnahmen eingeführt. Das hatte eine signifikante Reduzierung geeigneter Gesteinskörnungen zur Folge. Deshalb wird geprüft, ob durch die Zugabe eines Hydrophobierungsmittels während der Betonherstellung grenzwertig alkaliempfindliche Gesteinskörnungen nutzbar gemacht werden können. In diesem Beitrag wird der Einfluss der Dosierung eines Compounds mit Hydrophobierungsmittel (HM) auf die Frisch- und Festbetoneigenschaften eines Waschbetons mit einer reaktiven Grauwacke dargestellt. Es zeigt sich, dass aufgrund des Antagonismus die zunehmende Dosierung des HM-Compounds eine signifikante Erhöhung der Zugabe des Luftporenbildners auf Wurzelharzbasis erfordert. Der AKR-Schädigungsprozess wird ab einer Dosierung des HM-Compounds von 0,75 M.-%, bezogen auf den Zementgehalt, hinreichend vermindert. Die mechanischen Eigenschaften des hydrophobierten Waschbetons verschlechtern sich im betrachteten Dosierungsbereich des HMCompounds nur geringfügig. Auch der Frost-Tausalz-Widerstand vermindert sich, ohne den normativen Grenzwert für die Abwitterung zu überschreiten. T2 - Internationale Baustofftagung (ibausil) CY - Weimar, Germany DA - 13.09.2023 KW - Betonfahrbahndecke KW - Alkali-Kieselsäure-Reaktion KW - Massenhydrophobierung KW - AKRVermeidungsstrategie PY - 2023 UR - https://www.uni-weimar.de/de/bauingenieurwesen/institute/fib/ibausil/ VL - 2023 SP - 1 EP - 10 PB - Sonderausgabe des Online-Journals ce/papers von Wiley AN - OPUS4-58317 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stohl, Leonie A1 - von Werder, Julia A1 - Manninger, T. T1 - Bioreceptive concrete: Greening facades on the microscale N2 - The accelerating climate crisis results in a rising demand for ecologically driven concepts. Regarding construction, this does not only include environmentally friendly materials but also the establishment of greenery in urban regions. This contribution presents the progress of two projects in which textured concrete slabs were designed to grow a stable biofilm of photosynthetic eukaryotic organisms. The greened panels represent an alternative to classic fa9ade greening with plants. Current literature suggests that the development of bioreceptive surface materials in the construction sector is difficult because there are no standardized methodological approaches for measuring said bioreceptivity. Therefore, the long-term. ahn is proposing a suitable measurement concept combining material Science and biology. Among other things, the intrinsic Substrate property pH value is expected to have a significant influence on biological colonization. In the current contribution the focus lies on the theoretical approach and design of experiment regarding this parameter. Available experimental data will be presented. T2 - 77th RILEM Annual Week and the 1st Interdisciplinary Symposium on Smart & Sustainable Infrastructures (ISSSI 2023) CY - Vancouver, Canada DA - 04.09.2023 KW - Bioreceptivity KW - Concrete KW - Surface pH measurement KW - Material characterization KW - Green Facade PY - 2023 UR - https://www.rilemweek2023.com/submissions/ SP - 1 EP - 6 AN - OPUS4-58304 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Munsch, Sarah Mandy T1 - AI-Driven Material Design: Accelerating Innovation with SLAMD N2 - In the Horizon Europe-funded project REINCARNATE, a user-friendly web application, the "Sequential Learning App for Materials Discovery" (SLAMD), was developed to revolutionize the materials design process [1]. By integrating a digital lab twin with AI-driven approaches, SLAMD supports and significantly accelerates the discovery of optimal material compositions within complex parameter spaces, while considering eco-efficiency and cost-effectiveness. Its versatility and practical relevance are demonstrated through diverse applications: SLAMD is being used to develop two classes of concrete incorporating recycled materials, each with unique requirements and constraints imposed by regulations and industry standards. The first application focuses on optimizing compressive strength with at least 30 % substitution of the CEM II binder using a mix of recycled glass powder and concrete fines. The second targets the formulation of concrete for five exposure classes, exceeding the regulatory limit of 50 % recycled aggregates while meeting all performance criteria. Besides finding new concrete mixes with a higher percentage of recycling materials in their composition, these demonstration cases aim also to spread the use of SLAMD as a tool for industry stakeholders. In collaboration with the industrial partner Holcim (Germany) GmbH, SLAMD accelerated the development process of concrete with high carbonation resistance by a factor of 80 %. This success was further enhanced by incorporating NMR features from non-carbonated sister samples at only 28 days of age, revealing additional acceleration potential [2]. Currently, the integration of non-destructive testing methods, such as Laser-Induced Breakdown Spectroscopy, is being explored to further shorten development cycles. Another example is the use of SLAMD within the Volkswagen Foundation-funded project "Circular B-IO," where it is adapted and applied to optimize the heterogeneous material flow of recycled substances. By creating homogenized supply streams, SLAMD contributes to the reliable production of low-carbon concrete in Kenya, enabling more sustainable construction practices. Looking ahead, SLAMD may be used to address a wide range of material-related challenges. Through its ability to navigate complex datasets and identify promising solutions efficiently, it opens new opportunities for advancing material design, accelerating innovation, and promoting sustainability. T2 - MaterialsWeek 2025 CY - Frankfurt am Main, Germany DA - 02.04.2025 KW - SLAMD KW - Carbonation resistance KW - REINCARNATE KW - Nuclear magentic resonance KW - Circular B-IO PY - 2025 AN - OPUS4-62990 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - A brief survey on open questions about laser-induced periodic surface structures N2 - The processing of laser-induced periodic surface structures (LIPSS) represents a simple and robust way for the nanostructuring of solids that allows creating a wide range of surface functionalities featuring applications in optics, tribology, medicine, energy technologies, etc. While the currently available laser and scanner technology already allows surface processing rates at the m2/min level, industrial applications of LIPSS are sometimes hampered by the complex interplay between the nanoscale surface topography and the specific surface chemistry. This typically manifests in difficulties to control the processing of LIPSS and in limitations to ensure the long-term stability of the created surface functions. This presentation aims to identify some unsolved scientific problems related to LIPSS, discusses the pending technological limitations, and sketches the current state of theoretical modelling. Hereby, it is intended to stimulate further research and developments in the field of LIPSS for overcoming these limitations and for supporting the transfer of the LIPSS technology into industry. T2 - E-MRS Spring Meeting 2022 CY - Online meeting DA - 30.05.2022 KW - Laser-induced periodic surface structures (LIPSS) KW - Surface functionalization KW - Industrial applications KW - Biofilm growth PY - 2022 AN - OPUS4-54929 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zubia Aranburu, Judith A1 - Cappella, Brunero A1 - Zabala Eguren, A. A1 - Buruaga Lamarain, L. A1 - Aginagalde Lopez, A. A1 - Bonse, Jörn A1 - Schwibbert, Karin T1 - Quantification of the adhesion force of E. coli on Ti via single-cell force spectroscopy N2 - Antibiotic resistance is a growing global problem which poses a massive threat to human health. Although human activity contributes to the acceleration of the process, bacteria have a self-driven stabilisation mechanism to protect themselves from such and other external threats: biofilm formation. Nonetheless, it is the adhesion of a single bacterial cell to a surface that triggers the formation of such network of biomolecules and microorganisms, as well as its hazardous consequences. The main objective of this work was to quantify the adhesion force of a single E. coli cell on a Ti substrate via the AFM-related single-cell force spectroscopy, with both the cell and the substrate material being of high clinical relevance. A set of 25 x 25 force displacement curves was acquired with a maximum force of 3.2 nN without dwell time, yielding a topography map and an adhesion force map that showed to be correlated. A mean adhesion force of 0.85 ± 0.175 nN was measured and the presence of cell appendages on the bacterial cell wall was verified through individual force-displacement curves. Bacterial viability was assessed after the measurements via live/dead staining. T2 - XL Congreso Anual de la Sociedad Española de Ingeniería Biomédica CASEIB 2022 CY - Valladolid, Spain DA - 23.11.2022 KW - Bacteria KW - Atomic force microscopy KW - Force distance curve PY - 2022 SN - 978-84-09-45972-8 SP - 217 EP - 220 AN - OPUS4-57039 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kraft, S. A1 - Böttcher, Katrin A1 - Bonse, Jörn A1 - Schille, J. A1 - Löschner, U. A1 - Krüger, Jörg T1 - Unwanted X-ray emission in ultrashort pulse laser processing: From metallic to biological materials N2 - X-rays can be generated as an unwanted side effect during ultrashort pulse laser material processing of technical work pieces and even biological samples with laser intensities above 10^13 W/cm^2. First studies demonstrate the need to address this effect in industrial as well as in medical applications. This secondary hazard should be considered in work safety and risk assessment. T2 - Lasers in Manufacturing 2023 (LiM 2023) CY - Munich, Germany DA - 26.06.2023 KW - Ultrashort pulse laser processing KW - Laser-induced X-ray emission KW - Secondary hazard PY - 2023 SP - LiM 2023 - 1 EP - LiM 2023 - 6 PB - Wissenschaftliche Gesellschaft Lasertechnik und Photonik e.V. (WLT) AN - OPUS4-58358 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schwettmann, K. A1 - Nytus, N. A1 - Weigel, Sandra A1 - Radenberg, M. A1 - Stephan, D. T1 - Effects of rejuvenators on bitumen ageing during simulated cyclic reuse: A review N2 - Single reuse of asphalt is an approved practice, but its success highly depends on restoring the properties of the aged binder. Rejuvenators have become increasingly important for softening the binder because they make it possible to increase the amount of reclaimed asphalt pavement (RAP) while reducing the dependence on virgin bitumen. The vital questions to be investigated are how the rejuvenators affect the ageing properties of bitumen and if rejuvenators offer the possibility of cyclic bitumen reuse. The main objective of this publication is to present the current state of the art regarding the effects of rejuvenators on bitumen ageing. The results of laboratory life cycle simulations indicate that repetitive ageing and rejuvenation processes are possible, but reuse mainly depends on the rejuvenator type and its interaction with the respective bitumen sample. There are rejuvenators that have good rejuvenating properties but accelerate subsequent ageing, which is essential to consider when evaluating a rejuvenator. Bitumen rejuvenated with petroleum-based products, such as aromatic extracts, performs slightly better after subsequent ageing than when rejuvenated with bio-based products. As there are a limited number of studies simulating cyclic bitumen reuse, more studies are necessary to evaluate the general limits of bitumen reuse. KW - Bitumen KW - Asphalt KW - Ageing KW - Rejuvenator KW - Recycling KW - Cyclic reuse KW - Multiple reuse PY - 2023 DO - https://doi.org/10.1016/j.resconrec.2022.106776 SN - 0921-3449 VL - 190 SP - 1 EP - 14 PB - Elsevier B.V. AN - OPUS4-56963 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Andrés Arcones, Daniel A1 - Weiser, M. A1 - Koutsourelakis, F.-S. A1 - Unger, Jörg F. T1 - Evaluation of Model Bias Identification Approaches Based on Bayesian Inference and Applications to Digital Twins N2 - In recent years, the use of simulation-based digital twins for monitoring and assessment of complex mechanical systems has greatly expanded. Their potential to increase the information obtained from limited data makes them an invaluable tool for a broad range of real-world applications. Nonetheless, there usually exists a discrepancy between the predicted response and the measurements of the system once built. One of the main contributors to this difference in addition to miscalibrated model parameters is the model error. Quantifying this socalled model bias (as well as proper values for the model parameters) is critical for the reliable performance of digital twins. Model bias identification is ultimately an inverse problem where information from measurements is used to update the original model. Bayesian formulations can tackle this task. Including the model bias as a parameter to be inferred enables the use of a Bayesian framework to obtain a probability distribution that represents the uncertainty between the measurements and the model. Simultaneously, this procedure can be combined with a classic parameter updating scheme to account for the trainable parameters in the original model. This study evaluates the effectiveness of different model bias identification approaches based on Bayesian inference methods. This includes more classical approaches such as direct parameter estimation using MCMC in a Bayesian setup, as well as more recent proposals such as stat-FEM or orthogonal Gaussian Processes. Their potential use in digital twins, generalization capabilities, and computational cost is extensively analyzed. T2 - 5th ECCOMAS Thematic Conference on Uncertainty Quantificationin Computational Sciences and Engineering CY - Athen, Greece DA - 12.06.2023 KW - Model bias KW - Bayesian Uncertainty Quantification KW - Digital Twins KW - Gaussian Processes KW - Statistical Finite Element Method PY - 2023 UR - https://2023.uncecomp.org/ SP - 1 EP - 15 AN - OPUS4-58227 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schiebel, J. A1 - Noack, J. A1 - Rödiger, S. A1 - Kammel, A. A1 - Menzel, Friederike A1 - Schwibbert, Karin A1 - Weise, Matthias A1 - Weiss, R. A1 - Böhm, A. A1 - Nitschke, J. A1 - Elimport, A. A1 - Roggenbuck, D. A1 - Schierack, P. T1 - Analysis of three-dimensional biofilms on different material surfaces N2 - Biofilms cause complications and high costs in both industry and medicine. Of particular interest are bacterial infections of prosthetic materials, which usually cannot be eliminated due to the high antibiotic resistance known for bacteria forming biofilms. The search for new materials and coatings with lower colonization potential and antibacterial activity is of great importance to reduce biofilm formation. However, there is no standardized procedure to examine the colonization characteristics of bacteria in the Biofilm state in situ. Here, we describe an automated epifluorescence microscopy system for the semi-quantitative analysis of three-dimensional (3D) biofilms on various surfaces. To analyze adherent bacteria, three materials (glass, steel and titanium) were incubated with bacteria in a flow chamber system. After fluorescence staining of the bacteria, automated image capturing, quantification of the bacteria, measurement of the colonized area and determination of the 3D biofilm height were carried out by using novel software. Furthermore, the materials were examined for their surface topography using white light scanning interferometry. Titanium compared to glass showed a significantly higher number of adherent bacteria. We argue that this was due to the higher microroughness of titanium. The colonized area was in accordance with the number of adherent bacteria and was also significantly larger on titanium coupons compared to glass. Maximum 3D biofilm height on glass coupons was significantly lower compared to the ones on steel and titanium. This novel method enables the standardized, automated investigation of the colonization with bacteria on different materials. This approach can considerably support the characterization of new material surfaces and their innovative coatings by analyzing the amount of attached Bacteria and thickness of biofilms in situ and eliminates the need of conventional cultivation. KW - Biofilm KW - Bacterial adhesion KW - Biofilm quantification KW - Automated analysis PY - 2020 DO - https://doi.org/10.1039/D0BM00455C SP - 1 EP - 11 PB - Royal Society of Chemistry AN - OPUS4-50815 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Anja T1 - Laser-processing – a tool to direct biofilm formation N2 - Using nanofiber-like cell appendages, secreted proteins and sugars, bacteria can establish initial surface contact followed by irreversible adhesion and the formation of multicellular biofilms, often with enhanced resistance towards antimicrobial treatment and established cleaning procedures. On e.g. medical implants, in water supply networks or food-processing industry, biofilms can be a fertile source of bacterial pathogens and are repeatedly associated with persisting, nosocomial and foodborne infections. Nowadays, the emergence of resistances because of extensive usage of antibiotics and biocides in medicine, agriculture and private households have become one of the most important medical challenges with considerable economic consequences. In addition, aggravated biofilm eradication and prolonged cell-surface interaction can lead to increased biodeterioration and undesired modification of industrial and medical surface materials. Various strategies are currently developed, tested, and improved to realize anti-bacterial surface properties through surface functionalization steps avoiding antibiotics. In this study, contact-less and aseptic large-area short or ultrashort laser processing is employed to generate different surface structures in the nanometer- to micrometer-scale on technical materials such as titanium-alloy and polyethylene terephthalate (PET). The laser processed surfaces were subjected to bacterial colonization studies with Escherichia coli test strains and analyzed with reflected-light and epi-fluorescence microscopy. Depending on the investigated surfaces, different bacterial adhesion patterns were found, ranging from bacterial-repellent to bacterial-attractant effects. The results suggest an influence of size, shape and cell appendages of the bacteria and – above all – the laser-processed nanostructure of the surface itself, emphasizing the potential of laser-processing as a versatile tool to control bacterial surface adhesion. T2 - International Biodeterioration & Biodegradation Symposium 2021 CY - Online meeting DA - 06.09.2021 KW - Bacterial adhesion KW - Biofilm formation KW - Laser-induced periodic surface structueres (LIPPS) KW - Laser processing PY - 2021 UR - https://www.ibbs18.org/programme AN - OPUS4-53223 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Deresch, Andreas A1 - Bellon, Carsten A1 - Jaenisch, Gerd-Rüdiger T1 - A general spectrum model for X-ray generators N2 - A fast quantitative model for the energy spectra of radiation emitted by X-ray tubes is described, handling thin as well as thick plane targets of arbitrary materials. The developed model is based on fundamental interaction cross sections, describing electron and photon transport via numerical integration of discretized distributions. While the focus lies on bremsstrahlung production, modeling of characteristic radiation is fully integrated. The model does not include any free parameters. The validity of the model is shown through comparison with measurements and Monte Carlo simulations for several combinations of target material and acceleration potential between 30 kV and 450 kV. KW - Modeling KW - X-ray KW - Spectrum KW - Bremsstrahlung KW - Electron transport PY - 2016 DO - https://doi.org/10.1016/j.ndteint.2015.12.007 SN - 0963-8695 VL - 79 SP - 92 EP - 97 PB - Butterworth-Heinemann CY - Oxford AN - OPUS4-35263 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Epperlein, Nadja T1 - Influence of femtosecond laser produced nanostructures on biofilm growth on steel N2 - Large area periodic surface structures were generated on steel surfaces using 30-fs laser pulses at 790 nm wavelength. Two types of steel exhibiting a different corrosion resistance were used, i.e. a plain structural steel (corrodible) and a stainless steel (resistant to corrosion). Homogeneous fields of laser-induced periodic surface structures (LIPSS) were realized utilizing laser fluences close to the ablation threshold while scanning the sample under the focused laser beam in a multi-pulse regime. The nanostructures were characterized with optical and scanning electron microscopy. For each type of steel, more than ten dentical samples were laser-processed. These samples were subjected to microbial adhesion tests, investigating bacterial adhesion behavior on the laser structures in comparison to polished reference surfaces. Short term experiments (<24h) were carried out to determine initial biofilm development. E. coli as a typical bacterium representing pathogenic bacteria and Shewanella putrefaciens as metal corrosive bacterium were used for biofilm development analyses. Bacterial cell adhesion was determined microscopically after DAPI cell staining (DNA staining). Comparison of the coverage areas between nanostructured and polished surfaces revealed differences in cell adhesion behavior and biofilm structure. T2 - E-MRS 2016 Spring Meeting, Symposium C: "Laser-material interactions for tailoring future applications" CY - Lille, France DA - 02.05.2016 KW - Laser-induced periodic surface structures (LIPSS) KW - Femtosecond laser ablation KW - Biofilms KW - Steel PY - 2016 AN - OPUS4-36045 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gorbushina, Anna T1 - Some like it on the rocks: mineral-weathering fungi with manifold protective pigments N2 - The interface between materials and the environment is populated by microorganisms which organize on surfaces to form specially adapted and resistant microbial associations, so-called biofilms. Surface-bound biofilm growth is associated with substantial secretion of metabolic products that can significantly influence material corrosion. Here, a group of material-inhabiting fungi are presented, which colonize and weather air-exposed materials such as building façades, roofs and solar systems. A selected model fungus is used to carry out genetic and molecular biology experiments, which are microbiologically cutting-edge and allow for the development of novel time-saving techniques for material testing. The degree of material damage under the influence of this model fungus shows a measure of the aggressiveness of the biofilm under defined environmental conditions - and thus explores fundamental components of the interaction between material and biofilm. T2 - GZMB-Kolloquium Mikrobiologie/Genetik CY - Göttingen, Germany DA - 05.07.2016 KW - Microcolonial fungi KW - Sub-aerial biofilms KW - Knufia petricola PY - 2016 AN - OPUS4-37381 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ewert, Uwe A1 - Martin Tschaikner, Martin A1 - Hohendorf, Stefan A1 - Bellon, Carsten A1 - Haith, M. I. A1 - Huthwaite, P. A1 - Lowe, M. J. S. T1 - Corrosion monitoring with tangential radiography and limited view computed tomography N2 - Accurate and reliable detection of subsea Pipeline corrosion is required in order to verify the integrity of the pipeline. A laboratory trial was conducted with a representative pipe sample. The accurate measurement of the wall thickness and corrosion was performed with high energy X-rays and a digital detector array. A 7.5 MV betatron was used to penetrate a stepped pipe and a welded test pipe of 3 m length and 327 mm outer diameter, with different artificial corrosion areas in the 24 mm thick steel wall. The radiographs were taken with a 40 x 40 cm² digital detector array, which was not large enough to cover the complete pipe diameter after magnification. A C-arm based geometry was tested to evaluate the potential for automated inspection in field. The primary goal was the accurate measurement of wall thickness conforming to the standard. The same geometry was used to explore the ability of a C-arm based scanner in asymmetric mode for computed tomography (CT) measurement, taking projections covering only two thirds of the pipe diameter. The technique was optimized with the modelling Software aRTist. A full volume of the pipe was reconstructed and the CT data set was used for reverse engineering, providing a CAD file for further aRTist simulations to explore the technique for subsea inspections. T2 - 42nd Annual Review of Progress in Quantitative Nondestructive Evaluation CY - Minneapolis, Minnesota, USA DA - 26.07.2015 KW - Corrosion monitoring KW - Tangential radiography KW - Computed tomography PY - 2016 SN - 978-0-7354-1353-5 DO - https://doi.org/10.1063/1.4940574 SN - 0094-243X VL - 1706 SP - 110003-1 EP - 110003-8 PB - AIP Publishing AN - OPUS4-37555 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stroj, S. T1 - Laser-generated high wetting contrast surfaces for microbiological applications N2 - We demonstrate a 2D platform based on high contrast wetting patterns suitable for miniaturized microbiological assays. In principal, superhydrophilic spots are surrounded by a superhydrophobic surface area. The special structure of the superhydrophilic functional surface ensures that liquids, e.g. bacterial suspensions or biocide solutions, spread immediately and evenly on this surface without passing the wetting boundary. This feature allows a homogenous distribution of bacteria or chemical substances on well defined lateral dimensions. The superhydrophilic spots may also serve as substrate for bacterial biofilms. Due to the high wetting contrast and the fabrication process, it is possible to minimize the test areas as well as their distance to each other. We demonstrate the fabrication process of the high wetting contrast platform and also present a microbiological assay as an application example. Advantages of this platform are the use of low volumes and its potential of automated analysis. T2 - Biointerfaces International Conference CY - Zürich, Austria DA - 14.08.2018 KW - Biofilm KW - Bacterial growth KW - Laser structuring KW - Superhydrophobic surface KW - Superhydrophilic surface PY - 2018 AN - OPUS4-45863 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mishmastnehi, M. A1 - Van Driessche, A. A1 - Smales, Glen Jacob A1 - Moya, A. A1 - Stawski, Tomasz T1 - Advanced materials engineering in historical gypsum plaster formulations N2 - We show how historical gypsum plaster preparation methods affect the microstructure and the wettability properties of the final stucco materials. We reproduced a traditional Persian recipe (Gach-e Koshteh, ~14th century AD), which involves a continuous mechanical treatment during plaster hydration. These samples were compared with a laboratory-replicated historical recipe from Renaissance Italy (Gesso Sottile, ~15th century AD) and contemporary low-strength plaster. The Koshteh recipe induces the formation of gypsum platelets, which exhibit preferential orientation in the plaster bulk. In contrast, the Italian and low-strength plasters comprise a typical needle-like morphology of gypsum crystals. The platelets in Koshteh expose the more hydrophilic {010} face of gypsum in a much more pronounced manner than needles. Consequently, the Iranian plaster displays enhanced wettability, enabling its direct use for water-based decoration purposes, or as a fine finishing thin layer, without the need of mixing it with a binder material. Contrary, in Sottile, gypsum crystals are left to equilibrate in large excess of water, which promotes the growth of long needles at the expense of smaller crystals. Typically, such needles are several times longer than those found in a control regular plaster. For this crystal habit, the total surface of hydrophilic faces is minimized. Consequently, such plaster layers tend to repel water, which can then be used, e.g., as a substrate for oilbased panel paintings. These findings highlight the development of advanced functional materials, by tuning their microtexture, already during the premodern era. KW - Gypsum KW - Calcium sulfate KW - Diffraction KW - Force microscopy PY - 2023 DO - https://doi.org/10.1073/pnas.2208836120  VL - 120 IS - 7 SP - 1 EP - 9 PB - National Academy of Sciences of the USA AN - OPUS4-57219 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Foroutan, F. A1 - Kyffin, B. A. A1 - Nikolaou, A. A1 - Merino-Gutierrez, J. A1 - Abrahams, I. A1 - Kanwal, N. A1 - Knowles, J. C. A1 - Smith, A. J. A1 - Smales, Glen Jacob A1 - Carta, D. T1 - Highly porous phosphate-based glasses for controlled delivery of antibacterial Cu ions prepared via sol–gel chemistry N2 - Mesoporous glasses are a promising class of bioresorbable biomaterials characterized by high surface area and extended porosity in the range of 2 to 50 nm. These peculiar properties make them ideal materials for the controlled release of therapeutic ions and molecules. Whilst mesoporous silicate-based glasses (MSG) have been widely investigated, much less work has been done on mesoporous phosphate-based glasses (MPG). In the present study, MPG in the P2O5–CaO–Na2O system, undoped and doped with 1, 3, and 5 mol% of Cu ions were synthesized via a combination of the sol–gel method and supramolecular templating. The non-ionic triblock copolymer Pluronic P123 was used as a templating agent. The porous structure was studied via a combination of Scanning Electron Microscopy (SEM), Small-Angle X-ray Scattering (SAXS), and N2 adsorption–desorption analysis at 77 K. The structure of the phosphate network was investigated via solid state 31P Magic Angle Spinning Nuclear Magnetic Resonance (31P MAS-NMR) and Fourier Transform Infrared (FTIR) spectroscopy. Degradation studies, performed in water via Inductively Coupled Plasma-Optical Emission Spectroscopy (ICP-OES), showed that phosphates, Ca2+, Na+ and Cu ions are released in a controlled manner over a 7 days period. The controlled release of Cu, proportional to the copper loading, imbues antibacterial properties to MPG. A significant statistical reduction of Staphylococcus aureus (S. aureus) and Escherichia coli (E. coli) bacterial viability was observed over a 3 days period. E. coli appeared to be more resistant than S. aureus to the antibacterial effect of copper. This study shows that copper doped MPG have great potential as bioresorbable materials for controlled delivery of antibacterial ions. KW - Bioresorbable Biomaterials KW - Mesoporous phosphate-based glasses KW - Synthesis KW - Degradation studies KW - X-ray scattering KW - MOUSE KW - Antibacterial properties KW - Aantimicrobial PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-578101 DO - https://doi.org/10.1039/D3RA02958A VL - 13 IS - 29 SP - 19662 EP - 19673 PB - Royal Society of Chemistry AN - OPUS4-57810 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Müller, W. A1 - Schweins, R. A1 - Nöcker, B. A1 - Kohlbrecher, J. A1 - Smales, Glen Jacob A1 - Huber, K. T1 - Comparative study of the co-assembly behaviour of 3-chloro-4-hydroxy-phenylazo dyes with DTAB N2 - The co-assembly of three one-fold negatively charged 3-chloro-4-hydroxy-phenylazo dyes (Yellow, Blue and Red) with the cationic surfactant dodecyltrimethylammoniumbromide (DTAB) was studied to probe dye–DTAB binding stoichiometry and assembly morphology. For each dye, phase separation was observed above a given dye : DTAB ratio with the ratio depending on the dye. While Yellow and DTAB showed liquid/liquid phase separation above Yellow : DTAB = 1 : 1.67, crystalline dye–DTAB complexes were observed for Blue–DTAB and Red–DTAB above Blue : DTAB = 1 : 2.56 and Red : DTAB = 1 : 2.94 respecively. In homogeneous solution, UV/vis spectroscopic investigations suggest stochiometries of Yellow : DTAB = 1 : 2, Blue : DTAB = 1 : 3 and Red : DTAB = 1 : 4. It was concluded, that Yellow exhibits the highest dye : DTAB binding stoichiometry in both, dye–surfactant complexes in the 2-phase region and in solution, whereas the lowest dye : DTAB binding stoichiometry was observed for Red–DTAB in both cases. The observed stoichiometries are inversely correlated to the impact dye addition has on the morphology of DTAB micelles. Generally, addition of dye to DTAB micelles leads to a reduction in spontaneous curvature of these micelles and to the formation of triaxial ellipsoidal or cylindrical micelles from oblate ellipsoidal DTAB micelles. At a DTAB concentration of 30 mM and a dye concentration of 5 mM, this effect was most pronounced for Red and least pronounced for Yellow, whilst Blue showed an intermediate effect. KW - Dye KW - DTAB KW - SAXS KW - Small-angle X-ray scattering KW - X-ray scattering KW - Data analysis KW - Micelle PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-576978 DO - https://doi.org/10.1039/D3SM00501A SN - 1744-683X VL - 19 IS - 24 SP - 4588 EP - 4598 PB - Royal Society of Chemistry AN - OPUS4-57697 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - What’s that beyond the grasslands? Expanding your world view via wide-range X-ray scattering N2 - This talk introduces the expanded view that comes from wide-range X-ray scattering investigations. Compared to X-ray diffraction studies alone, the additional angular range of this technique provides information on the larger structural dimensions present in your samples. This allows for the extraction of information on the size and size distribution of nanostructural components, such as nanoparticles, nanovoids, and any other structure exhibiting an electron density contrast. The talk introduces the technique, the MOUSE instrument used for these investigations, and provides several real-world examples of its uses. The audience is invited to choose which examples captures their interest from a range of options, in the latter segment of the talk. T2 - ECS8: European Crystallography School 2023 CY - Berlin, Germany DA - 18.06.2023 KW - X-ray scattering KW - Introduction KW - Fourier transforms KW - Nanostructure investigation KW - Instrument automation KW - MOUSE PY - 2023 AN - OPUS4-57769 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chambers, Aaron T1 - Using an automation assisted Synthesis to produce functionalized ZIF-8 nanoparticles for effective composite formation N2 - This presentation details the progress of the PhD project so far. It discuss the background of the project such as what is a MOF, ZIF and ZIF composite before discussing the aims and approaches for the work. Then the presentation looks at the data obtained so far and the techniques/syntheses used. T2 - Postgraduate Researcher Symposium, University of Birmingham CY - Online meeting DA - 27.06.2023 KW - Automation KW - Nanoparticles KW - ZIF-8 KW - Composites PY - 2023 AN - OPUS4-57867 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Heyn, A. A1 - Kotula, Stefan A1 - Ebell, Gino A1 - Babutzka, M. T1 - Results of a Round Robin Test for the Determination of Polarization Resistances on Differently Weathered Zinc Samples Using Gel Electrolytes N2 - This article presents the results of a round robin test throughout Germany with 19 participating institutions. Corrosion productlayer resistances (RL ) were determined on two differently weathered pure zinc samples and a sample activated with NaOH bymeans of electrochemical measurement of the linear polarization resistance (LPR) using agar‐based gel electrolytes. The roundrobin test was organized by the Bundesanstalt für Materialforschung und ‐prüfung (BAM) in Berlin. The measurements werecarried out by the participants in the period from May to July 2021. The results are summarized in this article comprising anassessment of the reproducibility and repeatability of the measurements. The methodology is suitable for distinguishing zincsurfaces after exposure to different atmospheres based on the corrosion product layer resistances (RL). In addition, possibleproblems in the application of the method were identified, and solutions for improving reproducibility and repeatability arediscussed. The results and knowledge from the round robin test are incorporated into a new test standard (DIN 50023:2024‐07)for this measurement method KW - Corrosion PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630546 DO - https://doi.org/10.1002/maco.202414696 SN - 1521-4176 SP - 1 EP - 12 PB - Wiley AN - OPUS4-63054 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ebell, Gino T1 - Exposure Site 41 Berlin N2 - The United Nations Educational, Social and Cultural Organization (UNESCO) is establishing a project with the objective of investigating the role of air pollution in the acceleration of ongoing corrosion processes and the resulting corrosion intensity. Consequently, since the early 1980s, research has been conducted on 60 different exposure sites. The Bundesumweltamt has mandated the BAM to oversee a designated test sites, a responsibility that the BAM has accepted since 2024. The presentation will provide a visual representation of the newly constructed test site, in addition to the inaugural results of 2024. T2 - UNESCO Materials RISE Meeting CY - Prague, Czech Republic DA - 05.05.2025 KW - Korrosion KW - Corrosion PY - 2025 AN - OPUS4-63080 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Delgado Arroyo, Diego A1 - Richter, Tim A1 - Schröpfer, Dirk A1 - Boerner, Andreas A1 - Rhode, Michael A1 - Lindner, T. A1 - Preuß, B. A1 - Lampke, T. T1 - Influence of Milling Conditions on AlxCoCrFeNiMoy Multi-Principal-Element Alloys N2 - Multi-Principal-Element or High-Entropy Alloys (MPEAs/HEAs) have gained increasing interest in the past two decades largely due to their outstanding properties such as superior mechanical strength and corrosion resistance. However, research studies on their processability are still scarce. This work assesses the effect of different machining conditions on the machinability of these novel alloys, with the objective of advancing the introduction of MPEA systems into industrial applications. The present study focuses on the experimental analysis of finish-milling conditions and their effects on the milling process and resulting surface finish of CoCrFeNi, Al0.3CoCrFeNi and Al0.3CoCrFeNiMo0.2 alloys fabricated via Spark Plasma Sintering. Ball-nose-end milling experiments have been carried out various milling parameters such as cutting speed, feed per cutting edge, and ultrasonic assistance. In situ measurements of cutting forces and temperature on the tool edge were performed during the experiments, and surface finish and tool wear were analyzed afterwards. The results exhibited decreasing cutting forces by means of low feed per cutting edge and reduced process temperatures at low cutting speed, with the use of ultrasonic-assisted milling. It was shown that the machinability of these modern alloys through conventional, as well as modern machining methods such as ultrasonic-assisted milling, is viable, and common theories in machining can be transferred to these novel MPEAs. KW - Multi-principal element alloys KW - Finish milling KW - Spark plasma sintering KW - Ultrasonic-assisted milling KW - Microstructure characterization PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-572990 DO - https://doi.org/10.3390/coatings13030662 VL - 13 IS - 3 SP - 1 EP - 18 PB - MDPI (Multidisciplinary Digital Publishing Institute) CY - Basel (CH) AN - OPUS4-57299 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Buzolin, R.H. A1 - Richter, Tim A1 - Pixner, F. A1 - Rhode, Michael A1 - Schröpfer, Dirk A1 - Enzinger, N. T1 - Microstructure and texture characterisation of friction stir welded CoCrNi and CoCrFeMnNi multi-principle element alloys N2 - This work investigates the microstructure formed in friction stir welds of FCC alloys, focused on two multiprincipal alloys: a CoCrFeMnNi high-entropy alloy (HEA) and a CoCrNi medium-entropy alloy (MEA). A commercial stainless steel AISI 304 is used for comparison. The largest nugget was formed in the MEA, while the smallest was formed in the HEA. Grain refinement occurs in the stirred zone in all welds. Discontinuous dynamic recrystallisation is the predominant restoration mechanism during friction stir welding of the three investigated alloys. A sharp decrement in the Σ3 boundary fraction occurs in the stirred zone of the AISI 304 and HEA welds, while comparable values with the base metal are found for the MEA weld. The peak in the maximum index of crystallographic texture is observed on the advancing side of the stirred zone of the AISI 304 weld. A strong <001> θ-fibre texture is formed in the advancing side of the nugget in the AISI 304 from a well-established {123} <634> S-type texture in the base metal. Multiple crystallographic texture components without specific fibres are identified in most regions of the welds, indicating the complex shear path history during friction stir welding. KW - Microstructure KW - Multiple principal element alloy KW - Friction stir welding KW - Electron backscattered diffraction KW - Crystallographic texture PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-572987 DO - https://doi.org/10.1016/j.mtcomm.2023.105870 VL - 35 SP - 1 EP - 14 PB - Elsevier Ltd. CY - Amsterdam (NL) AN - OPUS4-57298 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Xu, F. A1 - Ren, H. A1 - Zheng, M. A1 - Shao, X. A1 - Dai, T. A1 - Wu, Y. A1 - Tian, L. A1 - Liu, Y. A1 - Liu, B. A1 - Günster, Jens A1 - Liu, Y. A1 - Liu, Y. T1 - Development of biodegradable bioactive glass ceramics by DLP printed containing EPCs/BMSCs for bone tissue engineering of rabbit mandible defects N2 - Bioactive glass ceramics have excellent biocompatibility and osteoconductivity; and can form direct chemical bonds with human bones; thus, these ceramic are considered as “Smart” materials. In this study, we develop a new type of bioactive glass ceramic (AP40mod) as a scaffold containing Endothelial progenitor cells (EPCs) and Mesenchymal stem cells (BMSCs) to repair critical-sized bone defects in rabbit mandibles. For in vitro experiments: AP40mod was prepared by Dgital light processing (DLP) system and the optimal ratio of EPCs/BMSCs was screened by analyzing cell proliferation and ALP activity, as well as the influence of genes related to osteogenesis and angiogenesis by direct inoculation into scaffolds. The scaffold showed suitable mechanical properties, with a Bending strength 52.7 MPa and a good biological activity. Additionally, when EPCs/BMSCs ratio were combined at a ratio of 2:1 with AP40mod, the ALP activity, osteogenesis and angiogenesis were significantly increased. For in vivo experiments: application of AP40mod/EPCs/BMSCs (after 7 days of in vitro spin culture) to repair and reconstruct critical-sized mandible defect in rabbit showed that all scaffolds were successfully accurately implanted into the defect area. As revealed by macroscopically and CT at the end of 9 months, defects in the AP40mod/EPCs/BMSCs group were nearly completely covered by normal bone and the degradation rate was 29.9% compared to 20.1% in the AP40mod group by the 3D reconstruction. As revealed by HE and Masson staining analyses, newly formed blood vessels, bone marrow and collagen maturity were significantly increased in the AP40mod/EPCs/BMSCs group compared to those in the AP40mod group. We directly inoculated cells on the novel material to screen for the best inoculation ratio. It is concluded that the AP40mod combination of EPCs/BMSCs is a promising approach for repairing and reconstructing large load bearing bone defect. KW - Three-dimensional Bone tissue engineering KW - Endothelial progenitor cell KW - Bone marrow-derived mesenchymal stem cell KW - Bioactive glass scaffold PY - 2020 DO - https://doi.org/10.1016/j.jmbbm.2019.103532 SN - 1751-6161 VL - 103 SP - 103532 EP - 103532 PB - Elsevier Ltd. AN - OPUS4-50491 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quackatz, Lukas T1 - In situ Messung chemischer Konzentrationen im Schmelzbad von Duplexstählen während des WIG-Schweißens N2 - Die Kombination aus hoher Korrosionsbeständigkeit und guten mechanischen Eigenschaften von Duplexstählen (DSS) ist auf ihre chemische Zusammensetzung und das ausgewogene Phasenverhältnis von Ferrit (α) und Austenit (γ) zurückzuführen. Viele industrielle Anwendungen erfordern eine stoffschlüssige Verbindung von DSS. Das Wolfram-Inertgas-Schweißen (WIG) ist relativ einfach zu handhaben, benötigt nur wenig Platz und ermöglicht ein automatisiertes Schweißen, mit sehr hoher Reproduzierbarkeit und ist daher hervorragend zum Schweißen von DSS. Während der Erstarrung dieser Dualphasenstähle kann es zu kritischen Phasenverhältnissen von α und γ kommen, was zu Erstarrungsrissen, Korrosionsanfälligkeit, geringerer Duktilität und kritischen Festigkeitswerten führt. Um die gewünschten Werkstoffeigenschaften zu erhalten, muss daher die α/γ-Verteilung zuverlässig vorhergesagt werden. Dies geschieht in der Regel mit Hilfe des WRC1992-Diagramms. Die Vorhersagegenauigkeit des Ferritgehalts in diesem Diagramm ist jedoch meist nicht genau genug und muss daher optimiert werden. Daher ist es notwendig, selbst kleinste Veränderungen in der chemischen Zusammensetzung des Schweißguts idealerweise während des Schweißens zu überwachen. Dies wird in diesen Experimenten mit Hilfe der laser-induzierten Plasmaspektroskopie (LIBS) durchgeführt. Ein großer Vorteil dieser Technik ist die hochgenaue zeit- und ortsaufgelöste Messung der chemischen Zusammensetzung während des Schweißens. In vorherigen Arbeiten wurde bereits die chemische Zusammensetzung im Schweißgut und der WEZ quantifiziert. In der präsentierten Untersuchung wird der Einfluss einzelner Elemente, wie Nb und Cu, auf das resultierende Schweißmikrogefüge untersucht. T2 - BMDK der Universität Magdeburg CY - Magdeburg, Germany DA - 08.11.2023 KW - LIBS KW - In situ measurement KW - Duplex stainless steel KW - TIG welding KW - Calibration free PY - 2023 AN - OPUS4-58777 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zekhnini, Khalid T1 - Corrosion at metallic offshore constructions – Bundesanstalt für Materialforschung und -prüfung (BAM) N2 - In the maritime context of offshore operation, corrosion, in combination with the materials used, poses a particular challenge to ensure safe operation over long indefinite periods and to minimise susceptibility to failure. Until today, only a few corrosion protection systems have proven themselves for the interaction of efficiency, installation, and maintenance in the offshore sector. In addition, available corrosion test methods sometimes have major deficits about conclusions of the durability. Therefore, there is more research and development needed. The flagship project H2Mare of the Federal Ministry of Education and Research aims to enable the production of green hydrogen and PtX products at high seas. Research is being driven forward by the partners in four individual projects, where BAM is involved in two. In PtX-Wind, major kinds of corrosion attacks at offshore constructions are characterized and investigated, and suitable corrosion protection measures determined. In TransferWind, attention focusses on transferring scientific results into standardization. This poster at the H2Mare Conference 2023 presents an overview of the investigation methods and contribution of the department “Corrosion and Corrosion Protection”. T2 - H2Mare Conference 2023 CY - Frankfurt/Main, Germany DA - 12.06.2023 KW - Atmospheric Corrosion KW - Sea Water KW - Corrosion Testing KW - Offshore KW - Laboratory Container KW - Corrosion protecting system PY - 2023 AN - OPUS4-57838 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Tim T1 - Residual stresses in near-component specimens of a high and a medium entropy alloy due to tig and friction stir welding N2 - The new alloying concept of multi-element systems with defined entropy (HEA - High Entropy Alloy or MEA - Medium Entropy Alloy) is gaining increasing importance in materials research. Significantly improved properties or combinations of properties are shown by some HEA/MEA-systems, which have the potential to substitute conventional alloys such steels and are therefore promising for a wide range of applications, e.g., overcome of the trade-off between high strength and ductility. Thus, primarily the production and resulting microstructures of HEA as well as properties have been investigated so far. Furthermore, processing is a main issue to transfer HEA systems from the laboratory to real components, e.g., for highly stressed components. Since welding is the most important joining process for metals, it is crucial to investigate the influence of welding processing on these material properties to guarantee component integrity. Welding leads to residual stresses, which significantly affect the component integrity. Only a very few studies on the effect of welding on residual stresses in HEA and MEA weld joints are available so far. Hence, the focus of this study is the residual stress formation and distribution in a CoCrFeMnNi HEA and ternary CoCrNi MEA using two different welding processes: Tungsten Inert Gas (TIG) welding and soldi-state Friction Stir Welding (FSW). As a pathway for application of HEA in this investigation for the first time residual stress analyses in realistic near-component specimens were performed. The residual stresses were determined by X-ray diffraction (XRD) on the surfaces of top and root weld side. The results were correlated with the local welding microstructures. The results show that both FSW and TIG generate significant tensile residual stresses on the weld surfaces in and transverse to the welding direction. In the case of FSW of the CoCrFeMnNi HEA, the longitudinal residual stresses are in the range of the yield strength of approx. 300 MPa in the weld zone. T2 - OVGU-Kolloquium (BMDK des IWF) CY - Online meeting DA - 19.05.2022 KW - High Entropy Alloy KW - Welding KW - Residual stresses KW - Microstructure PY - 2022 AN - OPUS4-56671 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Tim A1 - Diese, Marcel A1 - Rhode, Michael A1 - Schröpfer, Dirk T1 - Characterization of cracking phenomena in TIG welds of high and medium entropy alloy N2 - Multi-element systems with defined entropy (HEA - High Entropy Alloy or MEA - Medium Entropy Alloy) are rather new material concepts that are becoming increasingly important in materials research and development. Some HEA systems show significantly improved properties or combinations of properties, e.g., the overcome of the trade-off between high strength and ductility. Thus, the synthesis, the resulting microstructures, and properties of HEA have been primarily investigated so far. In addition, processing is crucial to achieve a transfer of potential HEA/MEA materials to real applications, e.g. highly stressed components. Since fusion welding is the most important joining process for metals, it is of vital importance to investigate the weldability of these materials. However, this has rarely been the subject of research up to date. For that reason, in this work the weldability depending on the surface preparation of a CoCrFeMnNi-HEA and a CoCrNi-MEA for TIG welding is investigated. The fusion welding of longer plates is described here for the first time for the CoCrNi alloy. The welds of both materials showed distinct formation of cracks in the heat affected zone (HAZ). Optical and scanning electron microscopy analysis clearly confirmed an intergranular fracture topography. But based on the results, the crack mechanism cannot be conclusively clarified as either a liquid metal embrittlement (LME) or hot cracking like liquid film separation occurred. T2 - 2nd International Conference on Advanced Joining Processes CY - Online meeting DA - 21.10.2021 KW - High Entropy Alloy KW - TIG welding KW - Cracking PY - 2021 AN - OPUS4-53607 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wang, Z. A1 - Villa Santos, C. A1 - Legrand, A. A1 - Haase, F. A1 - Hara, Y. A1 - Kanamori, K. A1 - Aoyama, T. A1 - Urayama, K. A1 - Doherty, C. M. A1 - Smales, Glen Jacob A1 - Pauw, Brian Richard A1 - Colon, Y. J. A1 - Furukawa, S. T1 - Multiscale structural control of linked metal–organic polyhedra gel by aging-induced linkage-reorganization N2 - Assembly of permanently porous metal–organic polyhedra/cages (MOPs) with bifunctional linkers leads to soft supramolecular networks featuring both porosity and processability. However, the amorphous nature of such soft materials complicates their characterization and thus limits rational structural control. Here we demonstrate that aging is an effective strategy to control the hierarchical network of supramolecular gels, which are assembled from organic ligands as linkers and MOPs as junctions. Normally, the initial gel formation by rapid gelation leads to a kinetically trapped structure with low controllability. Through a controlled post-synthetic aging process, we show that it is possible to tune the network of the linked MOP gel over multiple length scales. This process allows control on the molecular-scale rearrangement of interlinking MOPs, mesoscale fusion of colloidal particles and macroscale densification of the whole colloidal network. In this work we elucidate the relationships between the gel properties, such as porosity and rheology, and their hierarchical structures, which suggest that porosity measurement of the dried gels can be used as a powerful tool to characterize the microscale structural transition of their corresponding gels. This aging strategy can be applied in other supramolecular polymer systems particularly containing kinetically controlled structures and shows an opportunity to engineer the structure and the permanent porosity of amorphous materials for further applications. KW - SAXS KW - Metal-organic polyhedra KW - Structural control PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-532309 DO - https://doi.org/10.1039/d1sc02883a SN - 1478-6524 SN - 1742-2183 VL - 12 IS - 38 SP - NIL_1 EP - NIL_9 PB - Royal Society of Chemistry CY - Cambridge AN - OPUS4-53230 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pallasch, Sebastian M. A1 - Bhosale, Manik A1 - Smales, Glen Jacob A1 - Schmidt, Caroline A1 - Riedel, Sibylle A1 - Zhao-Karger, Zhirong A1 - Esser, Birgit A1 - Dumele, Oliver T1 - Porous Azatruxene Covalent Organic Frameworks for Anion Insertion in Battery Cells N2 - Covalent organic frameworks (COFs) containing well-defined redox-active groups have become competitive materials for next-generation batteries. Although high potentials and rate performance can be expected, only a few examples of p-type COFs have been reported for charge storage to date with even fewer examples on the use of COFs in multivalent ion batteries. Herein, we report the synthesis of a p-type highly porous and crystalline azatruxene-based COF and its application as a positive electrode material in Li- and Mg-based batteries. When this material is used in Li-based half cells as a COF/carbon nanotube (CNT) electrode, a discharge potential of 3.9 V is obtained with discharge capacities of up to 70 mAh g−1 at a 2 C rate. In Mg batteries using a tetrakis(hexafluoroisopropyloxy)borate electrolyte, cycling proceeds with an averge discharge voltage of 2.9 V. Even at a fast current rate of 5 C, the capacity retention amounts to 84% over 1000 cycles. KW - COFs PY - 2024 DO - https://doi.org/10.1021/jacs.4c04044 VL - 146 IS - 25 SP - 17318 EP - 17324 PB - Journal of the American Chemical Society AN - OPUS4-60419 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kool, L. A1 - Dekker, F. A1 - Bunschoten, A. A1 - Smales, Glen Jacob A1 - Pauw, Brian Richard A1 - Velders, A. H. A1 - Saggiomo, V. T1 - Gold and silver dichroic nanocomposite in the quest for 3D printing the Lycurgus cup N2 - The Lycurgus cup is an ancient glass artefact that shows dichroism as it looks green when a white light is reflected on it and a red colouring appears when a white light is transmitted through it. This peculiar dichroic effect is due to silver and gold nanoparticles present in the glass. In this research we show the synthesis of dichroic silver nanoparticles and their embedding in a 3D printable nanocomposite. The addition of gold nanoparticles to the silver nanoparticle composite, gave a 3D printable nanocomposite with the same dichroism effect of the Lycurgus cup. KW - SAXS KW - Au KW - Ag KW - Nanocomposite KW - 3D printing PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-501831 DO - https://doi.org/10.3762/bjnano.11.2 SP - 16 EP - 23 AN - OPUS4-50183 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hunter, R. D. A1 - Rowlandson, J. L. A1 - Smales, Glen Jacob A1 - Pauw, Brian Richard A1 - Ting, V. P. A1 - Kulak, A. A1 - Schnepp, Z. T1 - The effect of precursor structure on porous carbons produced by iron-catalyzed graphitization of biomass N2 - This paper reports a systematic study into the effect of different biomass-derived precursors on the structure and porosity of carbons prepared via catalytic graphitization. Glucose, starch and cellulose are combined with iron nitrate and heated under a nitrogen atmosphere to produce Fe3C nanoparticles, which catalyze the conversion of amorphous carbon to graphitic nanostructures. The choice of organic precursor provides a means of controlling the catalyst particle size, which has a direct effect on the porosity of the material. Cellulose and glucose produce mesoporous carbons, while starch produces a mixture of micro- and mesopores under the same conditions and proceeds via a much slower graphitization step, generating a mixture of graphitic nanostructures and turbostratic carbon. Porous carbons are critical to energy applications such as batteries and electrocatalytic processes. For These applications, a simple and sustainable route to those carbons is essential. Therefore, the ability to control the precise structure of a biomass-derived carbon simply through the choice of precursor will enable the production of a new generation of energy materials. KW - SAXS KW - Porous carbons KW - Graphitization KW - Iron nanoparticles KW - Catalysis KW - Gas sorption PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-515531 DO - https://doi.org/10.1039/d0ma00692k VL - Royal Society of Chemistry SP - 1 EP - 11 AN - OPUS4-51553 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wallau, Wilma A1 - Recknagel, Christoph A1 - Smales, Glen Jacob T1 - Structural silicone sealants after exposure to laboratory test for durability assessment N2 - During the service life of structural sealant glazing (SSG) facades, the loadbearing capacity of the silicone bonds needs to be guaranteed. Laboratory Tests can assess the durability of SSG-systems based on mechanical characteristics of the bond after simultaneous exposure to both climatic and mechanical loads. This article studies how the material characteristics of two common structural sealants are affected by laboratory and field exposure. Dynamic mechanical Analysis (DMA) confirms a reduction in the dynamic modulus of exposed Silicone samples. Results from thermogravimetric analysis, Fourier-transform infrared spectroscopy, differential scanning calorimetry, and small-angle X-ray scattering/wide-angle X-ray scattering show differences between the two sealants and indicate no/minor changes in the composition and morphology of the laboratory and field exposed sealants. Mechanical characterization methods, such as DMA, and tensile and shear testing of the structural bond, are shown to be sensitive toward the combined climatic and mechanical loadings, and are hence suitable for studying degradation mechanisms of structural sealants. KW - Aging KW - Analytical methods KW - Fatigue KW - Silicone elastomer KW - Structural sealant glazing PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-527217 DO - https://doi.org/10.1002/app.50881 VL - 138 IS - 35 SP - 50881 PB - Wiley AN - OPUS4-52721 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - How to manage a modern X-ray scattering lab – a modest example N2 - Introduction A good laboratory organization can help address the reproducibility crisis in science, and easily multiply the scientific output of a laboratory, while greatly elevating the quality of the measurements. We have demonstrated this for small- and wide-angle X-ray scattering in the MOUSE project (Methodology Optimization for Ultrafine Structure Exploration). In the MOUSE, we have combined: a) a comprehensive laboratory workflow with b) a heavily modified, highly automated X-ray scattering instrument. This combination allows us to collect fully traceable scattering data, with a well-documented data flow (akin to what is found at the more automated beamlines). With two full-time researchers, the lab collects and interprets thousands of datasets, on hundreds of samples for dozens of projects per year, supporting many users along the entire process from sample selection and preparation, to the analysis of the resulting data. While these numbers do not light a candle to those achieved by our hardworking compatriots at the synchrotron beamlines, the laboratory approach does allow us to continually modify and fine-tune the integral methodology. So for the last three years, we have incorporated e.g. FAIR principles, traceability, automated processing, data curation strategies, as well as a host of good scattering practices into the MOUSE system. We have concomitantly expanded our purview as specialists to include an increased responsibility for the entire scattering aspect of the resultant publications. This ensures full exploitation of the data quality, whilst avoiding common pitfalls. Talk scope This talk will present the MOUSE project as implemented to date, and will introduce foreseeable upgrades and changes. These upgrades include better pre-experiment sample scattering predictions to filter projects on the basis of their suitability, exploitation of the measurement database for detecting long-term changes and automated flagging of datasets, extending the measurement range through an Ultra-SAXS module, and enhancing MC fitting with sample scattering simulations for better matching of odd-shaped scatterers. T2 - 2021 joint virtual meeting of the African Light Source (AfLS), the African Physical Society (AfPS), and Pan African Conference on Crystallography (ePCCr) CY - Online meeting DA - 15.11.2021 KW - X-ray scattering KW - MOUSE KW - Instrumentation KW - SAXS KW - Methodology KW - Laboratory management KW - Databases KW - Data management KW - Data catalog KW - Scicat PY - 2021 UR - https://events.saip.org.za/event/170/contributions/7619/ AN - OPUS4-53811 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - Better with Scattering Part 1: Fundamentals of X-ray scattering N2 - Today's speaker is a young scientist whose research on all aspects of small-angle scattering has taken him from his birthplace in Netherlands, to Denmark, Japan and now Germany. His research has led to a new method and software for scattering pattern analysis, a comprehensive set of data corrections together with the Diamond Light Source, and a new ultra-SAXS plug-in instrument. For the last few years, he has been working on a comprehensive and universal methodology to get high-quality X-ray scattering measurements for any sample, using his new instrument at the institute. This instrument has now been heavily modified both in hardware and software, so that it can deliver better data. These developments are always driven by interesting collaborations with materials researchers and other scientists. As a joint member he has published works on a wide variety of materials, including self-assembled structures in liquids, composite materials and porous carbon catalysts. He has also been very active in outreach, for example by co-organizing an online lecture series called ‘#the Light Stuff’ on scattering and diffraction, running the ‘looking at nothing’ weblog, hosting a yearly introductory scattering course, and he has many scattering-related lectures available on YouTube. Our distinguished speaker is Dr. Brian Richard Pauw from the Federal Institute for Materials Research and Testing in Germany. I proudly invite Dr. Pauw to begin his talk T2 - The first training course on the principles & application of X-ray scattering in nanomaterials CY - Online meeting DA - 28.04.2021 KW - X-ray scattering KW - Methodology KW - MOUSE KW - Introduction KW - Theory PY - 2021 AN - OPUS4-53275 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - More of the same, please! Standardizing a perfectionist X-ray Scattering methodology for labs and synchrotrons N2 - After a colleague sent me a more useful measurement from a laboratory instrument than what I could get from the beamline, I knew it was time to reassess my life's choices. Over the course of several subsequent post-doc and permanent positions around lab instruments, I managed to refine a flexible, comprehensive methodology for data collection, correction and analysis which can be applied to many X-ray scattering investigations at the lab and at the synchrotron. With the help of friends at round places, this methodology was implemented and put into production, and has been delivering high-quality data since then. Now, we have almost all possible data corrections (for X-ray scattering) implemented, and are improving the hardware to deliver higher-quality metadata to enable the corrections to be performed to a higher accuracy. Simultaneously, we have set up a mini-large facility at BAM with the MAUS, the Multi-scale Analyzer for Ultrafine Structures. The MAUS combines the freedom of a laboratory instrument, with the spectrum of users of a beamline: besides measuring our own samples, and performing our own machine and methodology developments, we have opened this instrument for collaboration with fellow scientists from within BAM and from external institutes and universities. Here, we provide a comprehensive support for these collaborations, guiding the user from concept to sample selection, to interpretation and analysis. In 2019, we have supported over 30 different projects this way, leading to seven co-authored publications involving the MAUS in that year alone. As the MAUS uses the latest iteration of our comprehensive measurement methodology, the data quality is unmatched by any other lab instrument, and fully traceable to boot. The freedom of the laboratory allows for more proof-of-principle experimentation than what is possible at the synchrotron. Therefore, the MAUS provides a good first (and sometimes final) step towards many experimental materials science investigations, nicely complementing the capabilities of the synchrotron. If and when more flux is needed, the step to the synchrotron is now smaller than ever, in particular with the same method T2 - Symposium on large scale facilities CY - BAM, Berlin, Germany DA - 09.03.2020 KW - Small angle scattering KW - Methodology KW - X-ray scattering PY - 2020 AN - OPUS4-51014 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Smales, Glen Jacob T1 - Following the formation of zeolites and MOFs in-situ N2 - Porous materials are of a great interest due to their ability to interact with ions and molecules not only on their surface but throughout their bulk. Porous materials are conventionally used in applications; such as ion exchange, adsorption/separation and in catalysis, exploiting the huge internal surface area of highly ordered porous materials. [1, 2] The ability for these materials to succeed, in a particular field, is dependent greatly upon the uniformity of the shape and size of the pores within the material. However, despite how well we are able to understand the stability of 3-D frameworks in crystalline or polycrystalline zeolites and ZIFs, there still remains major limitations in fully understanding the synthetic mechanisms occurring prior to their formation. [3, 4] Though the syntheses of a wide variety of porous solids are already well established, their formation mechanisms continue to be of great interest to both academic and industrial communities, with the thought that with greater understanding of the formation of these solids can lead to their rational design. By obtaining a better knowledge of the underlying nucleation mechanisms, it can allow for increased predictability of new structures and in addition can reveal valuable information regarding the particle dimensions aiding in controlling particle morphology and size. Small-angle and wide-angle X-ray scattering (SAXS/WAXS) are ideal techniques for determining morphological changes in-situ, where the shape, size and crystallinity can be followed at a high temporal resolution, and when these techniques are deployed alongside complimentary techniques, such as ex-situ microscopy, a great deal of information on the formation of materials can be obtained. The above-mentioned methodologies were utilised to study the formation of Silicalite-1 from multiple silica sources to obtain a detailed picture of the formation as a whole, including the formation of intermediate species (Image 1 show the in-situ SAXS data collected from the formation of Silicalite-1 from tetraethyl orthosilicate). In-situ SAXS/WAXS studies were also utilized to observe the formation of ZIF-8 alongside in-situ X-ray absorption spectroscopy (XAS) experiments to probe both the morphological changes, as well as any changes occurring to the local structure during synthesis (Image 2 show the in-situ SAXS data collected from the formation of ZIF-8). These timeresolved in-situ studies have been utilised to follow changes in crystallinity and crystallite size, whilst also providing valuable information on the formation of intermediate species, the nucleation of crystalline ZIFs, and their subsequent growth. References: [1] M E Davis. Nature, 417(6891):813–21, 2002 [2] S T Meek, J A Greathouse, M D Allendorf, Advanced Materials, 23 (2): 249-267, 2011 [3] J Grand, H Awala, CrystEngComm,18 (5): 650–664, 2016 [4] M J V Vleet, T Weng, X Li, J R Schmidt. Chem.Rev.,118 (7): 3681–3721, 2018 T2 - 8th Conference of the Federation of European Zeolite Associations (FEZA 2021) CY - Online meeting DA - 05.07.2021 KW - SAXS KW - Zeolites KW - MOFs KW - In situ PY - 2021 AN - OPUS4-53187 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - The Meticulous Approach: Fully traceable X-ray scattering data via a comprehensive lab methodology N2 - To find out if experimental findings are real, you need to be able to repeat them. For a long time, however, papers and datasets could not necessarily include sufficient details to accurately repeat experiments, leading to a reproducibility crisis. It is here, that the MOUSE project (Methodology Optimization for Ultrafine Structure Exploration) tries to implement change – at least for small- and wide-angle X-ray scattering (SAXS/WAXS). In the MOUSE project, we have combined: a) a comprehensive laboratory workflow with b) a heavily modified, highly automated Xenocs Xeuss 2.0 instrumental component. This combination allows us to collect fully traceable scattering data, with a well-documented data flow (akin to what is found at the more automated beamlines). With two full-time researchers, the lab collects and interprets thousands of datasets, on hundreds of samples for dozens of projects per year, supporting many users along the entire process from sample selection and preparation, to the analysis of the resulting data. While these numbers do not light a candle to those achieved by our hardworking compatriots at the synchrotron beamlines, the laboratory approach does allow us to continually modify and fine-tune the integral methodology. So for the last three years, we have incorporated e.g. FAIR principles, traceability, automated processing, data curation strategies, as well as a host of good scattering practices into the MOUSE system. We have concomitantly expanded our purview as specialists to include an increased responsibility for the entire scattering aspect of the resultant publications, to ensure full exploitation of the data quality, whilst avoiding common pitfalls. This talk will discuss the MOUSE project1 as implemented to date, and will introduce foreseeable upgrades and changes. These upgrades include better pre-experiment sample scattering predictions to filter projects on the basis of their suitability, exploitation of the measurement database for detecting long-term changes and automated flagging of datasets, and enhancing MC fitting with sample scattering simulations for better matching of odd-shaped scatterers. T2 - S4SAS CY - Online meeting DA - 01.09.2021 KW - X-ray scattering KW - Methodology KW - MOUSE KW - Data organization KW - Automation KW - Traceability PY - 2021 AN - OPUS4-53273 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Pauw, Brian Richard A1 - Smales, Glen Jacob T1 - Complete set of raw and processed datasets, as well as associated Jupyter notebooks for analysis, associated with manuscript entitled: "The MOUSE project: a practical approach for obtaining traceable, wide-range X-ray scattering information" N2 - This dataset is a complete set of raw, processed and analyzed data, complete with Jupiter notebooks, associated with the manuscript mentioned in the title. In the manuscript, we provide a "systems architecture"-like overview and detailed discussions of the methodological and instrumental components that, together, comprise the "MOUSE" project (Methodology Optimization for Ultrafine Structure Exploration). Through this project, we aim to provide a comprehensive methodology for obtaining the highest quality X-ray scattering information (at small and wide angles) from measurements on materials science samples. KW - X-ray scattering KW - Measurement methodology KW - Traceability derivation KW - Multi-scale measurements KW - Systems architecture KW - Nanomaterials PY - 2020 DO - https://doi.org/10.5281/zenodo.4312953 PB - Zenodo CY - Geneva AN - OPUS4-51825 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Smales, Glen Jacob A1 - Pauw, Brian Richard T1 - The MOUSE project - A meticulous approach for obtaining traceable, wide-range X-ray scattering information N2 - Herein, we provide a "systems architecture"-like overview and detailed discussions of the methodological and instrumental components that, together, comprise the "MOUSE" project (Methodology Optimization for UltrafineStructure Exploration). The MOUSE project provides scattering information on a wide variety of samples, with traceable dimensions for both the scattering vector (q) and the absolute scattering cross-section (I). The measurable scattering vector-range of 0.012≤ q (nm-1) ≤ 92, allows information across a hierarchy of structures with dimensions ranging from ca. 0.1 to 400 nm. In addition to details that comprise the MOUSE project, such as the organisation and traceable aspects, several representative examples are provided to demonstrate its flexibility. These include measurements on alumina membranes, the tobacco mosaic virus, and dual-source information that overcomes fluorescence limitations on ZIF-8 and iron-oxide-containing carbon catalyst materials. KW - X-ray scattering KW - MOUSE KW - Instrumentation KW - SAXS KW - Methodology KW - Traceability KW - Wide-range KW - Data curation KW - FAIR KW - Uncertainties KW - Nanomaterials KW - Nanometrology PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-528669 DO - https://doi.org/10.1088/1748-0221/16/06/P06034 VL - 16 IS - 6 SP - 1 EP - 50 PB - IOP CY - Bristol, UK AN - OPUS4-52866 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - X-ray Scattering for Nanostructure Quantification, and the Quest for the Perfect Experiment N2 - Compared to the clear, real-space images you can get from electron microscopy, X-ray scattering patterns are rather featureless. These patterns, however, contain structural information from all of the material structure illuminated by the X-ray beam. With this technique, you can measure nanoparticle dispersions, catalysts, composites, MOF powders, battery materials, light metal alloys and gels to reveal information on the structural features found within these materials. We have even measured many such materials for several research groups from the University of Birmingham, revealing structure features in the sub-nm to the micrometer range. Measuring an X-ray scattering pattern is relatively easy, but measuring a high-quality, useful pattern requires significant effort and good laboratory organization. Such laboratory organization can help address the reproducibility crisis in science, and easily multiply the scientific output of a laboratory, while greatly elevating the quality of the measurements. We have demonstrated this for small- and wide-angle X-ray scattering in the MOUSE project (Methodology Optimization for Ultrafine Structure Exploration) [1]. With the MOUSE, we have combined: a) a comprehensive and highly automated laboratory workflow with b) a heavily modified X-ray scattering instrument. This combination allows us to collect fully traceable scattering data, within a well-documented, FAIR-compliant data flow (akin to what is found at the more automated synchrotron beamlines). With two full-time researchers, our lab collects and interprets thousands of datasets, on hundreds of samples, for dozens of projects per year, supporting many users along the entire process from sample selection and preparation, to the analysis of the resulting data. T2 - School of Chemistry Seminars CY - Birmingham, UK DA - 10.11.2021 KW - X-ray scattering KW - MOUSE KW - Instrumentation KW - SAXS KW - Methodology KW - Nanostructure PY - 2021 UR - https://www.youtube.com/watch?v=N2kY4wbqeM4 AN - OPUS4-53810 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Tim A1 - Rhode, Michael T1 - Hydrogen embrittlement and mechanical properties of 9 % Cr P92 steel and P91 weld metal N2 - Martensitic 9 %-Cr steels like P91 and P92 can show an increased susceptibility to delayed hydrogen assisted cracking. The focus of this study was the microstructure and heat treatment effect on the mechanical properties of P92 base material and P91 multi-layer weld metal in both as-welded and post weld heat treated (PWHT) condition. Tensile tests with hydrogen free reference samples and electrochemically hydrogen charged samples were carried out, the mechanical properties were assessed and supported by dedicated fractographic analysis. In addition, hydrogen and microstructure dependent fracture criteria were calculated. All investigated microstructures showed a hydrogen influenced degradation of the mechanical properties compared to the hydrogen free reference samples. In that connection, the as welded martensitic P91 weld metal had the highest degree of degradation in presence of hydrogen. The P91 PWHT weld metal and the P92 base material had comparable properties. From that point of view, a significantly increased risk for hydrogen assisted cold cracking during welding fabrication of P91 weld joints must be considered before any heat treatment is conducted. T2 - IIW Annual Assembly, Meeting of Commission IX-C CY - Tokyo, Japan DA - 21.07.2022 KW - Creep-resistant steel KW - Mechanical properties KW - Hydrogen assisted cracking KW - Weld joint KW - Degradation PY - 2022 AN - OPUS4-55462 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Tim T1 - Weldability of dissimilar metal welds of innovative high and medium entropy alloys to austenitic stainless steels joint by tungsten inert gas and friction stir welding N2 - The new multi-element alloying concept of systems with defined entropy (HEA - High Entropy Alloy or MEA - Medium Entropy Alloy) is increasing in materials research interest. Improved properties or combinations of properties are shown by several systems. Thus, the resulting microstructures and production of HEA/MEA as well as properties have been primarily investigated so far. Furthermore, processing is a key issue to transfer HEA/MEA systems to real components. Since welding is the most important joining process for metals, it is crucial to investigate the influence of welding to guarantee component integrity. Since most HEA are made of expensive alloying elements such as Co or Ni, they will not be used entirely as structural materials. Thus, it can be advantageous to weld conventional alloys such as austenitic stainless steels with the HEA and MEA to produce components that are both application-oriented and economically viable. Therefore, in this paper, first results of dissimilar metal welding, by tungsten inert gas- (TIG) and friction stir welding (FSW), of a CoCrFeMnNi HEA as well as a CoCrNi MEA with a conventional AISI 304 austenitic stainless steel are presented. The focus is on the microstructure formation due to the two welding processes. The results of TIG welding show a dendritic microstructure, whereas in FSW both materials are stirred but still coexist. T2 - 75th IIW Annual Assembly CY - Tokyo, Japan DA - 17.07.2022 KW - High Entropy Alloy KW - Medium Entropy Alloys KW - Welding microstructure PY - 2022 AN - OPUS4-55442 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Residual stress Formation in component related stress relief cracking Tests of a welded creep resistant steel N2 - Submerged arc welded (SAW) components of creep-resistant low-alloyed Cr-Mo-V steels are used for thick-walled heavy petrochemical reactors (wall-thickness up to 475 mm) as well as employed in construction of modern high-efficient fossil fired power plants. These large components are accompanied by significant restraints during welding fabrication, especially at positions of different thicknesses like welding of nozzles. As a result, residual stresses occur, playing a dominant role concerning so-called stress relief cracking (SRC) typically during post weld heat treatment (PWHT). Besides specific metallurgical factors (like secondary hardening due to reprecipitation), high tensile residual stresses are a considerable influence factor on SRC. For the assessment of SRC susceptibility of certain materials mostly mechanical tests are applied which are isolated from the welding process. Conclusions regarding the influence of mechanical factors are rare so far. The present research follows an approach to reproduce loads, which occur during welding of real thick-walled components scaled to laboratory conditions by using Tests designed on different measures. A large-scale slit specimen giving a high restraint in 3 dimensions by high stiffness was compared to a medium-scale multi-pass welding U-Profile specimen showing a high degree of restraint in longitudinal direction and a small-scale TIG-remelted specimen. The small-scale specimens were additionally subjected to mechanical bending to induce loads that are found during fabrication on the real-scale in heavy components. Results show for all three cases comparable high tensile residual stresses up to yield strength with high gradients in the weld metal and the heat affected zone. Those high tensile stresses can be significant for cracking during further PWHT. T2 - European Conference on Residual Stresses - ECRS10 CY - Leuven, Belgium DA - 11.09.2018 KW - Welding KW - Residual stress KW - Creep resistant steel KW - Post weld heat treatment KW - Stress relief cracking KW - 13CrMoV9-10 PY - 2018 AN - OPUS4-45983 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mohr, Gunther T1 - Towards component safety in laser powder bed fusion of metals N2 - The thermal history during additive manufacturing of complex components differs significantly from the thermal history of geometrically primitive test specimens. This can result in differences in properties that can lead to different material behavior. In this talk, the concept of representative test specimens is introduced, which enables the transfer of thermal histories from complex geometries to simple geometries, which can lead to better comparability of material properties. T2 - Additive Alliance CY - Hamburg, Germany DA - 05.03.2024 KW - Additive manufacturing KW - Heat accumulation KW - Laboratory specimens KW - In situ monitoring KW - Representative specimens KW - Thermal history PY - 2024 AN - OPUS4-60263 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Rüden, H. T1 - Röntgen-Computertomographie (CT) für die Kulturguterhaltung N2 - Als bildgebendes und zerstörungsfreies Verfahren eignet sich die Röntgen-Computertomographie (CT) insbesondere bei der Untersuchung von Kunst- und Kulturgütern. Die für Werkstoffprüfung und Materialanalyse konzipierten CT-Anlagen bieten dank hoher Röntgenleistung die Möglichkeit zusätzlich zu Holz, Keramiken und Kunststoffen auch stark schwächende Materialien, wie bspw. Metalle, zu durchdringen. Für eine hohe räumliche Auflösung im unteren Mikrometerbereich (2-200µm) sorgen entsprechend ausgelegte CT-Anlagen. In der Bundesanstalt für Materialforschung und -prüfung (BAM) stehen mehrere solcher CT-Anlagen für unterschiedliche Fragestellungen sowie Probengrößen und - materialien zur Verfügung. Einige Beispiele aus den vergangenen Arbeiten der BAM veranschaulichen das große Potential dieser Untersuchungsmethode. Da bei einer CT-Messung in der Regel das gesamte Untersuchungsobjekt erfasst und in ein digitales Volumenmodell überführt wird, eröffnet sich für Archäologen und Restoratoren die Möglichkeit Untersuchungen hinsichtlich Materialzusammensetzung, Erhaltungszustand und Herstellungstechnik am virtuellen Objekt vorzunehmen, ohne die Originalsubstanz zu beeinträchtigen. Gegenüber der klassischen Radiografie, bei der nur eine zweidimensionale Abbildung erreicht wird, bietet die CT-Untersuchung die Möglichkeit innenliegende Strukturen dreidimensional zu erfassen. Die notwendige Bestimmung der Objektoberfläche erlaubt zudem die Erstellung eines Oberflächenmodells des untersuchten Gegenstandes. Damit lassen sich unter anderem mechanische Simulationen (Belastung, Durchbiegung, Durchströmung) durchführen. Der erzeugte Datensatz kann somit auch zur Herstellung eines Replikats im 3D-Druckverfahren genutzt werden. Anhand der Untersuchung der Mandoline von Smorsone wird gezeigt, wie eine CT-Messung durchgeführt wird und wie in dem anschließend rekonstruierten 3D-Datensatz mittels Koordinatenmesstechnik Maße (Abstände, Wandstärken, Winkel) exakt ermittelt werden können. T2 - Jahrestagung der Gesellschaft für Musikforschung CY - Berlin, Germany DA - 28.09.2022 KW - Mikro-CT KW - Bildverarbeitung KW - Holz KW - Bronze KW - ZfP PY - 2022 AN - OPUS4-56412 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kühn, Hans-Joachim ED - Christ, H.-J. T1 - Vom E-Modul bis zum TMF-Versuch - Praktische Herausforderungen der Werkstoffprüfung T1 - From the modulus of elasticity to the TMF-test - Practical challenges of material testing N2 - Durch Normen werden die für die Kennwertbestimmung erforderlichen Versuchsbedingungen (z. B. Belastungsgeschwindigkeit, Klasse der Prüfmittel) und auch die Datenauswertung eindeutig festgelegt. Sie sind die Grundlage für eine belastbare Kennwertermittlung und dürfen bei normkonformen Versuchen nicht ignoriert werden. Weiterführende Betrachtungen (Plausibilität, cross-check) finden sich dagegen in Normen sehr selten. Hier eröffnet sich nun dem Werkstoffprüfer ein weites Feld. Zum einen können die Versuchsabläufe unter Berücksichtigung des im Labor vorhandenen Inventars optimiert, zum anderen können durch erweiterte Auswertung der Messdaten Hinweise auf eine fehlerhafte Versuchsführung gefunden werden. Werden dagegen von der Norm abweichende oder nicht genormte Versuche durchgeführt, sind der Kreativität des Werkstoffprüfers kaum Grenzen gesetzt. Dieses wird durch die schnell fortschreitende Entwicklung auf dem Gebiet der Mess- und Prüftechnik unterstützt. An Beispielen aus meiner 36-jährigen BAM-Tätigkeit im Bereich der Werkstoffprüfung werden Prüfmittel und Lösungswege zu unterschiedlichen Aufgabenstellungen vorgestellt. Die gewählten Beispiele stehen auch für die Werkstoffprüfung im Wandel der Zeit und belegen die gewachsenen Anforderungen an den Werkstoffprüfer. N2 - Standards clearly define the test conditions (e.g. loading rate, class of test equipment) and data analysis for the determination of the test results. They are the basis for a reliable determination of parameters and must not be ignored in standard-compliant tests. However, additional considerations (plausibility, cross-check) are very rarely addressed in standards. This opens a wide field for the material tester. On the one hand the experimental procedures can be optimized taking into account the existing inventory in the laboratory; on the other hand a faulty experimental procedure can be identified by advanced analysis of the measured data. If non-standard-tests are performed there are hardly any creative limits for the material tester. This is supported by the rapid increase of development in the field of measuring and testing technique. Using examples from my 36-year BAM activity in the field of material testing, equipment and solutions are presented for different tasks. The examples also show material testing in the course of time and confirm the growing demands on the material tester. T2 - Tagung Werkstoffprüfung 2013 - Fortschritte in der Werkstoffprüfung für Forschung und Praxis CY - Neu-Ulm, Germany DA - 28.11.2013 KW - Elastizitätsmodul KW - Zugversuch KW - Temperaturmessung KW - TMF-Versuch KW - Modulus of elasticity KW - Tensile test KW - Temperature measurement KW - TMF-test PY - 2013 SN - 978-3-514-00806-9 SP - 49 EP - 58 PB - Verlag Stahleisen CY - Düsseldorf AN - OPUS4-29736 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kühn, Hans-Joachim T1 - Vom E-Modul bis zum TMF-Versuch Praktische Herausforderungen der Werkstoffprüfung T2 - Tagung Werkstoffprüfung 2013 - Fortschritte in der Werkstoffprüfung für Forschung und Praxis CY - Neu-Ulm, Germany DA - 28.11.2013 PY - 2013 AN - OPUS4-29683 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne A1 - Dixneit, Jonny A1 - Kannengießer, Thomas A1 - Hensel, J. A1 - Eslami-Chalandar, H. A1 - Nitschke-Pagel, T. A1 - Dilger, K. T1 - Schwingfestigkeitsverbesserung hochfester Schweißverbindungen mit Hilfe neuartiger LTT-Zusatzwerkstoffe N2 - Die Verwendung von LTT-Zusatzwerkstoffen stellt einen alternativen Ansatz zu den sonst üblichen Verfahren der Schweißnahtnachbehandlung zur Schwingfestigkeitserhöhung geschweißter Stahlkonstruktionen dar. Der wesentliche Wirkmechanismus beruht auf der Beeinflussung des Eigenspannungszustands durch die niedrige Martensitstarttemperatur bereits während des Schweißens. Dadurch werden die Druckeigenspannungen aus der behinderten Volumenausdehnung infolge Phasenumwandlung voll wirksam. Weiter weist die Schweißnaht eine hohe Härte auf, die die Schwingrissbildung verzögern kann, allerdings auch zu einer niedrigen Kerbschlagarbeit führt. Im ersten Teil dieses Beitrages werden grundlegende Untersuchungen zur schweißtechnischen Verarbeitung eines LTT-Zusatzwerkstoffes präsentiert. Dies beinhaltet zunächst die Sicherstellung der Schweißbarkeit sowie die Charakterisierung der Schweißgefüge und deren Härte mit dem Ziel, reproduzierbare Verbindungseigenschaften für die nachfolgende Schwingfestigkeitsprüfung herzustellen. Der zweite Teil des Beitrages beschäftigt sich mit den dazugehörigen Schwingfestigkeitsuntersuchungen an den Stählen S355J2 und S960Q unter Verwendung konventioneller Zusatzwerkstoffe im Vergleich zum LTT-Zusatz. Das verwendete Schweißdetail ist eine Verbindungsschweißung am Stumpfstoß unter Variation der Schweißnahtausführung (DY-Naht und V-Naht). Weitergehend wird eine bauteilähnliche Probe (die Längssteife) untersucht, bei der der LTT-Zusatzwerkstoff als zusätzliche Schweißlage aufgebracht wurde. Neben der Schwingfestigkeit werden die Schweißnähte hinsichtlich der Eigenspannungen, der Eigenspannungsstabilität im Schwingversuch sowie metallografisch charakterisiert. Die Ergebnisse zeigen, dass LTT-Zusatzwerkstoffe unter Einhaltung wesentlicher Konstruktionsrichtlinien zu einem deutlichen Anstieg der Schwingfestigkeit führen. Dadurch kann das Leichtbaupotential hochfester Stahlgüten genutzt werden. T2 - DVS Congress CY - Friedrichshafen, Germany DA - 17.09.2018 KW - Schweißen KW - Eigenspannungen KW - Schwingfestigkeit KW - LTT PY - 2018 SN - 978-3-96144-036-8 VL - 344 SP - 231 EP - 238 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-45984 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evans, Alexander A1 - Przyklenk, A. T1 - European Metrology Network for Advanced Manufacturing N2 - The progress of Advanced Manufacturing, which has been identified by the European Commission as a Key Enabling Technology (KET) for future economic and societal progress is strongly reliant on the development of metrology capabilities. EURAMET, the association of metrology institutes in Europe, has established metrology research programs to address the metrology requirements across a spectrum of different thematic areas. In order to leverage the benefits of these developments on the wider industrial landscape, a high-level coordination of the metrology community supporting the Advanced Manufacturing landscape is required. This coordination is aimed to be achieved by the establishment of European Metrology Networks (EMNs), which are intended by EURAMET to provide a sustainable structure for stakeholder engagement and support. The joint networking project 19NET01 AdvManuNet funded by EMPIR for 4 years, started in June 2020 and aims to accelerate the process of establishing an EMN to strengthen Europe’s position in Advanced Manufacturing. The AdvManuNet project aims to support the establishment of an EMN on Advanced Manufacturing via the following specific aims: 1. Creation of a single hub for stakeholder engagement across the landscape of various industrial sectors including relevant societies and standardization bodies. 2. Development of a Strategic Research Agenda (SRA) and roadmaps for Advanced Manufacturing metrology based on the stakeholder engagement activities, considering current gaps in metrological capabilities existing networks and roadmaps. 3. Establish a knowledge-sharing program for Advanced Manufacturing stakeholders, promoting the dissemination and exploitation of the results of the project, including those from previous EU funded research projects. 4. Development of a sustainable web-based platform and service desk for Advanced Manufacturing stakeholders to allow for easy access to European metrology capabilities and support the wider advanced manufacturing community with metrology-based requirements. 5. Develop a plan for a coordinated and sustainable European metrology infrastructure for Advanced Manufacturing via a European Metrology Network. The project concept followed by the scope and definition of Advanced Manufacturing will be described. The analysis of the current capability of metrology for Advanced Manufacturing and the preliminary concepts for the strategic research agenda will be presented with a focus on dimensional metrology. T2 - CIM 2021 CY - Online meeting DA - 07.09.2021 KW - Advanced manufacturing KW - Metrology KW - European Metrology Networks (EMNs) KW - Strategic Research Agenda (SRA) KW - Stakeholder PY - 2021 AN - OPUS4-54101 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ebell, Gino A1 - Burkert, Andreas T1 - Standortabhängige Dauerhaftigkeitsbetrachtungen von Zink unter atmosphärischer Korrosion N2 - In maritimer Exposition können Zinkbauteile Nutzungsdauern von 50 Jahren erreichen. Dabei werden Expositionen mit Spritzwasserbelastung durch Meerwasser nicht betrachtet. Normative Betrachtungen und Korrosionsprognosen basierend auf Einjahreswerten liefern hier grundlegend falsche Ergebnisse, da sie eine signifikant höhere Belastung der Atmosphäre mit SO2 voraussetzen. T2 - AK-Sitzung Atmosphärische Korrosion CY - Berlin, Germany DA - 24.10.2023 KW - Korrosion KW - Deckschichtbildung KW - Zink PY - 2023 AN - OPUS4-59342 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Tim T1 - Innovative Multielement-Legierungen: Aktuelle Ergebnisse zur Schweißbarkeit und Anwendungseigenschaften N2 - Multielement-Legierungen (MPEA – multiple pricipal element alloys) stellen eine neue Klasse von Werkstoffen dar, die aus mindestens drei äquiatomaren Legierungselementen mit jeweils einem Gehalt von 5–35 Atom-% bestehen. Somit unterscheidet sich das Legierungskonzept fundamental von konventionellen bspw. Stahl- oder Al-basierten Legierungen. In jüngster Zeit lag der Schwerpunkt auf dem Legierungs-Design der MPEA und der Überprüfung bzw. Erreichung der gewünschten Eigenschaften bzw. -kombinationen. Hierzu werden die Legierungselemente gezielt ausgewählt und die Mikrostrukturen ein- und zum Teil auch mehrphasig eingestellt. Ziel sind hochinnovative MPEA mit angepassten Eigenschaften für die industrielle Anwendung. Dabei sollen insbesondere die bei konventionellen Legierungen wesentlichen Zielkonflikte, wie bspw. der Trade-off zwischen Festigkeit und Duktilität, überwunden werden. Darüber hinaus sind mechanische Eigenschaften bei sehr hohen sowie kryogenen Temperaturen bei gleichzeitig höchster Korrosionsbeständigkeit von hohem Interesse. Die Herstellung von Bauteilen erfordert dazu werkstoff- und beanspruchungsgerechte Füge- bzw. Schweißverfahren. Der Schweißeignung von MPEA wurde bis Ende 2021 nur äußert wenig Aufmerksamkeit zuteil. Die Auswirkungen durch Schweißprozesse auf die Metallurgie und die gewünschten Eigenschaften sind bisher kaum bekannt und limitieren die potenzielle Anwendbarkeit als Funktions- oder Konstruktionswerkstoffe. In einem interdisziplinären BAM-Forschungsprojekt werden aktuell grundlegende Untersuchungen zur Schweißverarbeitung und resultierender Mikrostruktur-Anwendungseigenschafts-Beziehung verschiedener MPEA durchgeführt. Insbesondere Wärmeeinflusszone und Schweißgut sind geprägt durch eine Mikrostruktur, die aus Ungleichgewichtszuständen resultiert. Im Falle von MPEA wurde dies bisher nicht systematisch untersucht. Dazu erfolgte im Rahmen des Projektes eine umfassende Literaturauswertung zum Schweißen von MPEA und Zusammenfassung in einer umfassenden, systematischen Datenbasis. Aus diesem Grund sollen in der vorliegenden Studie die bisher bedeutsamsten Erkenntnisse zur Schweißbarkeit von MPEA systematisch nach MPEA-Typ und Schweißverfahren geordnet und mit eigenen aktuellen Forschungsergebnissen verglichen werden. Durch WIG- und Rührreibschweißversuche an den MPEA-Systemen CoCrNiFeMn bzw. CoCrNi konnten im Projektverlauf bereits wesentliche Fragestellungen beantwortet werden. Dazu zählen Auftreten bzw. Verhinderung intermetallischer Phasen/Seigerungen oder deren Auswirkung auf die Eigenschaften der Schweißverbindung (bspw. Festigkeit oder Korrosionsbeständigkeit). T2 - Bachelor-, Master-, Doktoranden-Kolloquium CY - Magdeburg, Germany DA - 14.12.2022 KW - High Entropy Alloy KW - Schweißen KW - Multielementlegierungen PY - 2022 AN - OPUS4-56701 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ulbricht, Alexander T1 - Do Microbes like Additively Manufactured Aluminium? First Details of a Corrosion Test using Sulphate-Reducing Bacteria N2 - Additively manufactured metals become relevant for industrial application. Although many studies on wet corrosion of these metals have been conducted, to the authors knowledge no study seems to contain microbiological corrosion (MIC). In the presented study an experiment was conducted on PBF-LB/AlSi10Mg to test this material's susceptibility for MIC. The tested specimen were analysed using Computed Tomography before and after the MIC experiment to enable a detailed characterisation the damage on the specimens' global and local level. A global reduction of material was observed. In addition, localised damage along process inherent features of the materials microstructure was observed. T2 - Beiratssitzung TF Umwelt CY - Berlin, Germany DA - 17.03.2025 KW - Computed Tomography KW - Additive Manufacturing KW - Biocorrosion KW - Sulphate-reducing Bacteria KW - Microbially influenced corrosion PY - 2025 AN - OPUS4-62772 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Tim T1 - Rührreibschweißen von Hoch- und Mediumentropie-Legierungen N2 - Hoch- und Mittelentropie-Legierungen (engl. High/Medium Entropy Alloys–HEA/MEA) sind relativ neue Werkstoffklassen. Im Gegensatz zu herkömmlichen Legierungen bestehen HEA aus fünf bzw. MEA aus drei oder vier Legierungselementen im äquiatomaren Gleichgewicht. Viele HEA weisen aufgrund hervorragender struktureller Eigenschaftskombinationen von sehr tiefen bis zu hohen Temperaturen enormes Anwendungspotential auf. Die Anwendung für reale Bauteile stellt jedoch die zentrale Frage der Eignung für die fügetechnische Verarbeitung. Dieser Aspekt findet in der weltweiten Materialforschung bisher kaum Beachtung. Anforderungen an die zuverlässige und sichere fügetechnische Verarbeitung dieser Werkstoffe sind von wesentlicher Bedeutung hinsichtlich wirtschaftlicher Bauteilfertigung für spätere potenzielle Anwendungsbereiche, bspw. in der Energietechnik. Das Rührreibschweißen (engl. Friction Stir Welding–FSW) stellt hierbei einen vielversprechenden Fügeprozess dar, dessen Hauptvorteil in der Schweißprozesstemperatur unterhalb der Schmelztemperatur der zu fügenden Werkstoffe liegt. Dies bedingt die Vermeidung der Ausbildung von harten, versprödenden intermetallischen Phasen, wie sie z. B. beim konventionellen Schmelzschweißen von Eisen-Aluminium-Verbindungen auftreten. Die vorliegende Arbeit stellt grundlegende Untersuchungen zur Schweißbarkeit einer CoCrFeMnNi-Legierung (HEA) und einer CoCrNi-Legierung (MEA) mit dem FSW-Prozess vor. Die Versuchsschweißungen werden mittels mikroskopischer Analysen hinsichtlich des Schweißnahtaufbaus sowie Schweißnahtfehlern charakte-risiert. FSW zeigt sich als grundlegend geeignet zur Verbindungsschweißung der HEA bzw. MEA. Anhand dieser Ergebnisse kann eine weitere Bewertung der Schweißbarkeit erfolgen. T2 - 4 Niedersächsisches Symposium Materialtechnik Clausthal CY - Online meeting DA - 25.02.2021 KW - Hochentropie Legierung KW - Rührreibschweißen KW - Mediumentropie Legierung PY - 2021 AN - OPUS4-52257 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - García-González, M. A1 - Blasón Gonzalez, Sergio A1 - García-García, I. A1 - Lamela-Rey, M. J. A1 - Fernández-Canteli, A. A1 - Álvarez-Arenal, Á. T1 - Optimized planning and evaluation of dental implant fatigue testing: A specific software application N2 - Mechanical complications in implant-supported fixed dental prostheses are often related to implant and prosthetic design. Although the current ISO 14801 provides a framework for the evaluation of dental implant mechanical reliability, strict adherence to it may be difficult to achieve due to the large number of test specimens which it requires as well as the fact that it does not offer any probabilistic reference for determining the endurance limit. In order to address these issues, a new software program called ProFatigue is presented as a potentially powerful tool to optimize fatigue testing of implant-supported prostheses. The present work provides a brief description of some concepts such as load, fatigue and stress-number of cycles to failure curves (S-N curves), before subsequently describing the current regulatory situation. After analyzing the two most recent versions of the ISO recommendation (from 2008 and 2016), some limitations inherent to the experimental methods which they propose are highlighted. Finally, the main advantages and instructions for the correct implementation of the ProFatigue free software are given. This software will contribute to improving the performance of fatigue testing in a more accurate and optimized way, helping researchers to gain a better understanding of the behavior of dental implants in this type of mechanical test. KW - Dental materials KW - Prostheses KW - Implants KW - Reference standards KW - Software KW - Cyclic loading KW - Fatigue KW - Lifetime KW - S-N curve KW - Staircase method PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-516268 DO - https://doi.org/10.3390/biology9110372 SN - 2079-7737 VL - 9 IS - 11 SP - 372-1 EP - 372-12 PB - MDPI CY - Basel AN - OPUS4-51626 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Monavari, M. A1 - Medhekar, R. A1 - Nawaz, Q. A1 - Monavari, Mehran A1 - Fuentes‐Chandía, M. A1 - Homaeigohar, S. A1 - Boccaccini, A. R. T1 - A 3D printed bone tissue engineering scaffold composed of alginate dialdehyde-gelatine reinforced by lysozyme loaded cerium doped mesoporous silica-calcia nanoparticles N2 - A novel biomaterial comprising alginate dialdehyde-gelatine (ADA-GEL) hydrogel augmented by lysozyme loaded mesoporous cerium doped silica-calcia nanoparticles (Lys-Ce-MSNs) is 3D printed to create bioactive scaffolds. Lys-Ce-MSNs raise the mechanical stiffness of the hydrogel composite scaffold and induce surface apatite mineralization, when the scaffold is immersed in simulated body fluid (SBF). Moreover, the scaffolds can co-deliver bone healing (Ca and Si) and antioxidant ions (Ce), and Lys to achieve antibacterial (and potentially anticancer) properties. The nanocomposite hydrogel scaffolds can hold and deliver Lys steadily. Based on the in vitro results, the hydrogel nanocomposite containing Lys assured improved pre-osteoblast cell (MC3T3-E1) proliferation, adhesion, and differentiation, thanks to the biocompatibility of ADA-GEL, bioactivity of Ce-MSNs, and the stabilizing effect of Lys on the scaffold structure. On the other hand, the proliferation level of MG63 osteosarcoma cells decreased, likely due to the effect of Lys. Last but not least, cooperatively, alongside gentamicin (GEN), Lys brought about a proper antibacterial efficiency to the hydrogel nanocomposite scaffold against gram-positive and gram-negative bacteria. Taken together, ADA-GEL/Lys-Ce-MSN nanocomposite holds great promise for 3D printing of multifunctional hydrogel bone tissue engineering (BTE) scaffolds, able to induce bone regeneration, address infection, and potentially inhibit tumor formation and growth. KW - Materials chemistry KW - Polymers and plastics KW - Biomaterials KW - Bioengineering KW - Biotechnology KW - 3D printing KW - Bone tissue engineering KW - Drug delivery KW - Lysozyme KW - Mesoporous SiO2-CaO nanoparticles PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-581238 DO - https://doi.org/10.1002/mabi.202200113 SN - 1616-5195 VL - 22 IS - 9 SP - 1 EP - 15 PB - Wiley-VCH CY - Weinheim AN - OPUS4-58123 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fernádez-Canteli, A. A1 - Castillo, E. A1 - Blasón Gonzalez, Sergio T1 - A methodology for phenomenological analysis of cumulative damage processes. Application to fatigue and fracture phenomena N2 - Sample functions, i.e., stochastic process realizations, are used to define cumulative damage phenomena which end into an observable terminal state or failure. The complexity inherent to such phenomena justifies the use of phenomenological models associated with the evolution of a physical magnitude feasible to be monitored during the test. Sample functions representing the damage evolution may be identified, once normalized to the interval [0,1], with cumulative distribution functions (cdfs), generally, of the generalized extreme value (GEV) family. Though usually only a fraction of the whole damage evolution, according to the specific problem handled, is available from the test record, the phenomenological models proposed allow the whole damage process to be recovered. In this way, down- and upwards extrapolations of the whole damage process beyond the scope of the experimental program are provided as a fundamental tool for failure prediction in the practical design. The proposed methodology is detailed and its utility and generality confirmed by its successive application to representative well-known problems in fatigue and fracture characterization. The excellent fittings, the physical interpretation of the model parameters and the good expectations to achieve a complete probabilistic analysis of these phenomena justify the interest of the proposed phenomenological approach with possible applications to other cumulative damage processes. KW - Bayesian technique KW - Sample random results KW - Stochastic sample functions KW - Probabilistic assessment PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-552371 DO - https://doi.org/10.1016/j.ijfatigue.2021.106311 SN - 0142-1123 VL - 150 SP - 106311 PB - Elsevier Ltd. AN - OPUS4-55237 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nourinejhad Zarghani, Shaheen A1 - Ehlers, Jens A1 - Monavari, Mehran A1 - von Bargen, Susanne A1 - Hamacher, Joachim A1 - Büttner, Carmen A1 - Bandte, Martina T1 - Applicability of Different Methods for Quantifying Virucidal Efficacy Using MENNO Florades and Tomato Brown Rugose Fruit Virus as an Example N2 - After entry of a quarantine/regulated pathogen, infected plants shall be destroyed, and the cultivated area (e.g., greenhouse) shall be disinfected. Therefore, the selection of an effective disinfectant plays an important role. With the availability of different methods for virus quantification, we investigated the application of quantitative ELISA (qELISA), RT-qPCR (reverse transcription-quantitative polymerase chain reaction), and bioassays for the quantification of disinfectant efficacy. Therefore, we estimated the titer reduction in tomato brown rugose fruit virus (ToBRFV), a regulated pathogen, in plant sap and on germ carriers after treatment with MENNO Florades 4% for 16 h. The virus load before and after the treatment was measured with the mentioned methods. The RT-qPCR and qELISA methods showed very low efficacy in the presence of the disinfectant. Although bioassays are time-consuming, need purified particles for establishing the quantification models, and are less sensitive than RT-qPCR, they were able to quantify the differences in virus titer in the presence/absence of disinfectant. Interestingly, the bioassays reached at least the lower limit sensitivity of a qELISA. By being less sensitive to the presence of the disinfectant, bioassays proved to be the only technique for the determination of the disinfectant efficacy against ToBRFV on different germ carriers as well as on virus-infected plant sap. KW - Plant Science KW - Ecology KW - Evolution KW - Behavior and Systematics PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-585497 DO - https://doi.org/10.3390/plants12040894 VL - 12 IS - 4 SP - 1 EP - 18 PB - MDPI AG AN - OPUS4-58549 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nourinejhad Zarghani, Shaheen A1 - Monavari, Mehran A1 - Ehlers, Jens A1 - Hamacher, Joachim A1 - Büttner, Carmen A1 - Bandte, Martina T1 - Comparison of Models for Quantification of Tomato Brown Rugose Fruit Virus Based on a Bioassay Using a Local Lesion Host N2 - Considering the availability of serological and molecular biological methods, the bioassay has been paled into insignificance, although it is the only experimental method that can be used to demonstrate the infectivity of a virus. We compared goodness-of-fit and predictability power of five models for the quantification of tomato brown rugose fruit virus (ToBRFV) based on local lesion assays: the Kleczkowski model, Furumoto and Mickey models I and II, the Gokhale and Bald model (growth curve model), and the modified Poisson model. For this purpose, mechanical inoculations onto Nicotiana tabacum L. cv. Xanthi nc and N. glutionosa L. with defined virus concentrations were first performed with half-leaf randomization in a Latin square design. Subsequently, models were implemented using Python software and fitted to the number of local lesions. All models could fit to the data for quantifying ToBRFV based on local lesions, among which the modified Poisson model had the best prediction of virus concentration in spike samples based on local lesions, although data of individual indicator plants showed variations. More accurate modeling was obtained from the test plant N. glutinosa than from N. tabacum cv. Xanthi nc. The position of the half-leaves on the test plants had no significant effect on the number of local lesions. KW - Plant Science KW - Ecology KW - Evolution KW - Behavior and Systematics PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-585506 DO - https://doi.org/10.3390/plants11243443 VL - 11 IS - 24 SP - 1 EP - 16 PB - MDPI AN - OPUS4-58550 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Balscheit, Hagen A1 - Geißler, Peter A1 - Cuéllar, Pablo A1 - Basedau, Frank A1 - Baeßler, Matthias T1 - Large-scale field tests on plastic pile tip failure upon monopile installation N2 - Large-diameter monopiles are the most common foundation structures for offshore wind turbines. One relevant failure mode during installation is plastic failure of the pile tip which may increase progressively during further driving (pile tip buckling; extrusion buckling). This paper presents the details and results of a large-scale field-test campaign with dynamic pile installation for the validation and calibration of different numerical approaches concerning pile-tip buckling phenomena. The phenomenology of observed pile-tip failures is here described in detail and a first quantitative approach is evaluated based on the field-test data. As the number of new projects continues to grow and the necessity to construct wind farms in challenging terrain increases, such field data-sets will become increasingly relevant. KW - Monopile KW - Offshore Windenergy KW - Pfahlfußbeulen KW - Pile Tip Buckling KW - Reference Tests PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-611651 DO - https://doi.org/10.1016/j.oceaneng.2024.119322 VL - 313 SP - 1 EP - 14 PB - Elsevier B.V. AN - OPUS4-61165 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chaudry, Mohsin Ali T1 - Simulation of heat accumulation during laser powder bed fusion of 316L stainless steel N2 - In this talk, a numerical study of the heat accumulation during LPBF based manufacturing of 316L steel parts is presented. For the simulation, a computationally efficient FEM model is used, where several layers are simultaneously exposed to a volumetric heat source. For the validation of the model, the temperature field from simulation is compared with emissivity-corrected temperature measurements, which are obtained using thermography during experiments. T2 - ACEX 2022 CY - Florence, Italy DA - 05.07.2022 KW - FEM KW - LPBF KW - Inter layer time PY - 2022 AN - OPUS4-55523 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - O'Connor, Daniel T1 - European Metrology Network (EMN) for Advanced Manufacturing Development of the Strategic Research Agenda (SRA) N2 - The European Commission has identified Advanced Manufacturing and Advanced Materials as two of six Key Enabling Technologies (KETs). It is considered that Metrology is a key enabler for the advancement of these KETs. Consequently, EURAMET, the association of metrology institutes in Europe, has strengthened the role of Metrology for these KETs by enabling the creation of a European Metrology Network (EMN) for Advanced Manufacturing. The EMN is comprised of National Metrology Institutes (NMIs) and Designated Institutes (DIs) from across Europe and was formally established in October 2021. The aim of the EMN is to provide a high-level coordination of European metrology activities for the Advanced Manufacturing community. The EMN itself is organized in three sections representing the major stages of the manufacturing chain: 1) Advanced Materials, 2) Smart Manufacturing Systems, and 3) Manufactured Components & Products. The EMN for Advanced Manufacturing is engaging with stakeholders in the field of Advanced Manufacturing (large companies & SMEs, industry organisations, existing networks, and academia), as well as the wider Metrology community, including Technical Committees, to provide input for the Strategic Research Agenda (SRA) on Metrology for Advanced Manufacturing. This contribution will give an overview about the first version of the SRA prepared by the EMN for Advanced Manufacturing. T2 - Euspen, 23rd International Conference & Exhibitio CY - Copenhagen, Danmark DA - 13.06.2023 KW - European Metrology Network (EMN) KW - Advanced Manufacturing KW - Metrology KW - Strategic Research Agenda (SRA) PY - 2023 AN - OPUS4-59176 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Merz, Benjamin T1 - Precise Position Detection for Repair of Gas Turbine Blades using PBF-LB/M N2 - Additive manufacturing (AM) technologies are becoming increasingly important, not only for the manufacture of parts, but also as repair technology that complement existing production technologies. Powder bed fusion of metals by laser beam (PBF-LB/M) combines the freedom in design with high achievable accuracy, making it ideal as a repair approach. However, there are still challenges in adapting process for repair applications. When mounting parts inside PBF-LB/M machines, their real position within the build volume is unknown. One goal of a repair process is to minimize the offset between the base component and the additively manufactured structure to reduce additional rework. For a minimum offset between component and additively manufactured structure, the actual position of the component has to be identified with high precision within the machine coordinate system (MCS). In this work a process setup is presented that allows the actual position of a gas turbine blade to be detected inside a PBF-LB/M machine. A high resolution camera with 65 megapixel is used for this purpose. The presented setup is implemented on a SLM 280 HL PBF-LB/M machine. In addition to the setup, a novel repair workflow using PBF-LB/M is presented. The developed setup and workflow consider inaccuracies in the component and camera mounting, as well as process inaccuracies. This includes keystone distortion correction by homography. The machine setup and workflow are used to repair a real gas turbine blade. Subsequently the offset between the turbine blade and the additivley manufactured structure is validated by 3D scanning the repaired part. The maximum offset is 160 µm. The presented approach can be extended to other geometries and PBF-LB/M machine manufacturers. The high-resolution camera approach is platform independent, which facilates the market penetration of PBF-LB/M repair processes. T2 - International Symposium Additive Manufacturing 2023 (ISAM 2023) CY - Dresden, Germany DA - 30.11.2023 KW - additive manufacturing KW - powder bed fusion of metals utilizing a laser beam KW - PBF-LB/M KW - hybrid repair KW - position detection KW - high-resolution camera PY - 2023 AN - OPUS4-59193 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Merz, Benjamin A1 - Poka, Konstantin A1 - Mohr, Gunther A1 - Hilgenberg, Kai A1 - Polte, Julian T1 - Advanced camera calibration for lens distortion correction in hybrid manufacturing processes: An exemplary application in laser powder bed fusion (PBF-LB/M) N2 - Hybrid additive manufacturing is becoming increasingly important in the field of additive manufacturing. Hybrid approaches combine at least two different manufacturing processes. The focus of this work is the build-up of geometries onto conventionally manufactured parts using Powder Bed Fusion with Laser Beam of Metals (PBF-LB/M). The hybrid build-up requires a precise position detection system inside the PBF-LB/M machines to determine the exact position of the existing component. For this purpose, high-resolution camera systems can be utilized. However, the use of a camera system is associated with several challenges. The captured images are subject to various distortions of the optical path. Due to these distortions, it is not possible to use the images for measurements and, therefore, it is not possible to calculate the positions of objects. In this study a homography matrix is calculated to correct keystone distortion in the images. Different calibration patterns have been tested for the calculation of the homography matrix. The influence of the number of calibration points on the precision of position detection of objects is determined. Furthermore, the influence of an additional camera calibration by using ChArUco boards is evaluated. The result is a camera calibration workflow with associated calibration pattern for a precise position detection of parts inside PBF-LB/M machines allowing a hybrid build-up with minimum physical offset between base component and build-up. T2 - euspen’s 24th International Conference & Exhibition CY - Dublin, Ireland DA - 10.06.2024 KW - Additive manufacturing KW - Hybrid build-up KW - Position detection KW - Camera calibration PY - 2024 SP - 1 EP - 4 AN - OPUS4-60599 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Krösche, C. A1 - Malow, Marcus A1 - Budde, K. T1 - False-Positive Results of UN Test O.2 Liquid Oxidizer Test of Polychlorosilanes N2 - According to UN Test O.2, surprisingly, the polychlorosilanes hexachlorodisilane (HCDS), octachlorotrisilane (OCTS) and decachlorotetrasilane (DCTS) formally fulfill the criteria of the “test for oxidizing liquids”. This result is in contrast to the properties of polychlorosilanes that are described in the literature and those we have experienced in our own production. By investigating the reaction products from the UN O.2 test reactor, using IR, Raman and XPS spectroscopy, it was shown that the results are not due to oxidizing properties of HCDS, OCTS or DCTS, but are caused by the specified test substance cellulose. To our knowledge, this is the very first substance class in which the reference substance oxidizes the test sample, instead of vice versa. This represents an important limitation of the internationally used UN Test O.2 for this substance class. The cause for this false-positive result is the known high degree of affinity of oxygen to silicon. It is shown that the correctly executed UN Test O.2 produces false-positive results and that the polychlorosilanes do not have an oxidizing effect and, therefore, do not have to be classified as “oxidizing substances”. KW - Polychlorosilanes KW - UN Test O.2 KW - Hexachlorodisilane KW - Octachlortrisilane KW - Decachlorotetrasilane KW - False-positive results PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-523989 DO - https://doi.org/10.1016/j.jlp.2021.104434 VL - 70 SP - 104434 PB - Elsevier Ltd. AN - OPUS4-52398 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lüth, Peter A1 - Uhlig, S. A1 - Frost, K. A1 - Malow, Marcus A1 - Michael-Schulz, Heike A1 - Schmidt, Martin A1 - Zakel, Sabine T1 - CEQAT-DGHS interlaboratory tests for chemical safety: Validation of laboratory test methods by determining the measurement uncertainty and probability of incorrect classification including so-called “Shark profiles” N2 - Laboratory test results are of vital importance for correctly classifying and labelling chemicals as “hazardous” as defined in the UN Globally Harmonized System (GHS) / EC CLP Regulation or as “dangerous goods” as defined in the UN Recommendations on the Transport of Dangerous Goods. Interlaboratory tests play a decisive role in assessing the reliability of laboratory test results. Interlaboratory tests performed over the last 10 years have examined different laboratory test methods. After analysing the results of these interlaboratory tests, the following conclusions can be drawn: 1. There is a need for improvement and validation for all laboratory test methods examined. 2. To avoid any discrepancy concerning the classification and labelling of chemicals, the use of validated laboratory test methods should be state of the art, with the results accompanied by the measurement uncertainty and (if applicable) the probability of incorrect classification. This paper addresses the probability of correct/incorrect classification (for example, as dangerous goods) on the basis of the measurement deviation obtained from interlaboratory tests performed by the Centre for quality assurance for testing of dangerous goods and hazardous substances (CEQAT-DGHS) to validate laboratory test methods. This paper outlines typical results (e.g. so-called “Shark profiles” – the probability of incorrect classification as a function of the true value estimated from interlaboratory test data) as well as general conclusions and steps to be taken to guarantee that laboratory test results are fit for purpose and of high quality. T2 - 13th International Symposium on Hazards, Prevention and Mitigation of Industrial Explosions (ISHPMIE 2020) CY - Brunswick, Germany DA - 27.07.2020 KW - Dangerous goods KW - Hazardous substances KW - Interlaboratory test KW - Test method KW - Validation KW - Quality assurance KW - Measurement uncertainty KW - Incorrect classification KW - Shark profiles PY - 2021 DO - https://doi.org/10.1016/j.jlp.2021.104532 SN - 0950-4230/ VL - 72 SP - 104532 PB - Elsevier Ltd. AN - OPUS4-52751 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lüth, Peter A1 - Malow, Marcus T1 - CEQAT-DGHS Interlaboratory tests for chemical safety – A new gravimetric procedure for the gas flow measurement for flammable and toxic gases N2 - Testing of hazardous materials and evaluating their hazardous properties concerning transport, handling or use is essential for the prevention of incidents. For this purpose, test methods have been developed and published that are used worldwide today (European Union, 2008, United Nations, 2019). For the evaluation of test results their correct measurement is of importance. On basis of the interlaboratory tests carried out by BAM and PTB within the framework of the CEQAT-DGHS in the last years, it is shown that there is a need for improvement in all the test methods examined so far. In addition to the interlaboratory tests further quality measures are mandatory (ISO, 2017). For example, methods for verifying the test equipment used in the laboratories should be developed. The development of a verification method is demonstrated using the test method UN Test N.5 as an example. This test method is used to evaluate substances which in contact with water emit flammable gases. The basic principle of the verification method is demonstrated by Lüth et al. (2019). Requirements and difficulties during this development are discussed. This test procedure UN Test N.5 has now been modified at BAM so that it is possible to measure very small or large amounts of both flammable and/or toxic gases over a long period of time in a validated and verified test apparatus, utilizing the principle of a gas collector. This allows us to determine slow as well as fast gas evolution rates. The determination of the evolution rates (e.g. total gas amount or flow rate) of toxic gases is of special interest because of the ongoing discussion how to evaluate and quantify toxic gases which are formed from a substance due to contact with water. Up today no validated test procedure for the measurement of evolution rates for toxic gases is described. It is shown that the newly modified test method could help to solve this problem. T2 - 13th International Symposium on Hazards, Prevention, and Mitigation of Industrial Explosions CY - Online meeting DA - 27.07.2020 KW - Hazardous materials KW - Transport regulations KW - Flammable gases KW - Toxic gases PY - 2020 SP - Paper 1002 AN - OPUS4-51271 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Michael-Schulz, Heike T1 - Classification of organic peroxide and self-reactive N2 - Organic peroxide and self-reactive are classified into seven types according to their hazards. In order to determine the substance type, it is necessary to determine the properties based on test methods. The types range from type A, which is not accepted for transport in the packing in which it is tested, to type G, which is exempted from the provisions for organic peroxides or self-reactive substances. T2 - Training course of the European Chemicals Agency (ECHA) CY - Online meeting DA - 17.03.2021 KW - Organische Peroxide KW - Selbstzersetzliche Stoffe KW - Peressigsäuren KW - Self reactive substances KW - Organic peroxides KW - Peroxyacetic acids PY - 2021 AN - OPUS4-53177 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Oster, Simon A1 - Scheuschner, Nils A1 - Chand, Keerthana A1 - Altenburg, Simon T1 - Local porosity prediction in metal powder bed fusion using in-situ thermography: A comparative study of machine learning techniques N2 - The formation of flaws such as internal porosity in parts produced by Metal-based Powder Bed Fusion with Laser Beam (PBF-LB/M) significantly hinders its broader industrial application, as porosity can potentially lead to part failure. Addressing this issue, this study explores the efficacy of in-situ thermography, particularly short-wave infrared thermography, for detecting and predicting porosity during manufacturing. This technique is capable of monitoring the part’s thermal history which is closely connected to the flaw formation process. Recent advancements in Machine Learning (ML) have been increasingly leveraged for porosity prediction in PBF-LB/M. However, previous research primarily focused on global rather than localized porosity prediction which simplified the complex prediction task. Thereby, the opportunity to correlate the predicted flaw position with expected part strain to judge the severity of the flaw for part performance is neglected. This study aims to bridge this gap by studying the potential of SWIR thermography for predicting local porosity levels using regression models. The models are trained on data from two identical HAYNES®282® specimens. We compare the effectiveness of feature-based and raw data-based models in predicting different porosity types and examine the importance of input data in porosity prediction. We show that models trained on SWIR thermogram data can identify systematic trends in local flaw formation. This is demonstrated for forced flaw formation using process parameter shifts and, moreover, for randomly formed flaws in the specimen bulk. Furthermore, we identify features of high importance for the prediction of lack-of-fusion and keyhole porosity from SWIR monitoring data. KW - PBF-LB/M KW - In situ monitoring KW - Thermography KW - Additive Manufacturing KW - Process monitoring KW - Porosity prediction KW - Machine Learning KW - Feature extraction PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-621798 DO - https://doi.org/10.1016/j.addma.2024.104502 SN - 2214-7810 VL - 95 SP - 1 EP - 17 PB - Elsevier B.V. AN - OPUS4-62179 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Formation of multi-axial welding stresses due to material behaviour during fabrication of high-strength steel components N2 - Today an expanding application of high-strength steels in modern welded constructions can be observed. The economical use of these steel grades largely depends on the strength and reliability of the weldments. Therefore the special microstructure and mechanical properties of these grades have to be taken into account by keener working ranges regarding the welding parameters. However, performance and safety of welded components are strongly affected by the stresses occurring during and after welding fabrication locally in the weld seam and globally in the whole component, especially if the shrinkage and distortion due to welding are restrained. Some extensive studies describe the optimization of the welding stresses and the metallurgical effects regarding an adapted welding heat control. In particular lower working temperatures revealed to be effective to significantly reduce the local and global welding induced residual stresses of the completed weld. However, decreased interpass temperatures cause concurrently higher stresses during welding fabrication. This work shows some strategies to reduce these in-process stresses. With help of multi-axial welding stress analyses in component-related weld tests using a special 2-MN-testing facility differences in stress build-up are described in detail for root welds, filler layers and subsequent cooling to ambient temperature. T2 - IIW Intermediate Meeting, C-II-A CY - Trollhättan, Sweden DA - 06.03.2017 KW - Residual stresses KW - GMA Welding KW - High-strength steels KW - Process parameters KW - Restraint PY - 2017 AN - OPUS4-41066 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scharf-Wildenhain, R. A1 - Hälsig, A. A1 - Hensel, J. A1 - Wandtke, Karsten A1 - Schröpfer, Dirk A1 - Kromm, Arne A1 - Kannengießer, Thomas T1 - Einfluss von Wärmeführung und Bauteildesign auf die Eigenschaften und fertigungsbedingten Beanspruchungen additiv geschweißter hochfester Feinkornbaustähle N2 - Hochfeste Feinkornbaustähle verfügen über großes Potenzial für gewichtsoptimierte, effiziente Strukturen in vielen modernen Stahlkonstruktion. Weitere Effizienzsteigerungen können durch additives Fertigen sowie bionische Bauweisen erreicht werden. Hochfeste Zusatzwerkstoffe für additives MSG-Schweißen (engl.: Wire Arc Additive Manufacturing, WAAM) sind bereits von den Schweißzusatzherstellern lieferbar. Eine breite industrielle Anwendung insbesondere für KMU ist aufgrund fehlender quantitativer Erkenntnisse und Richtlinien bezüglich schweißbedingter Beanspruchungen und Bauteilsicherheit während der Herstellung und des Betriebs derzeit stark limitiert. In einem gemeinsamen Forschungsprojekt (FOSTA-P1380/IGF21162BG) der BAM und der TU Chemnitz werden daher die mit Eigenspannungsausbildung und der Gefahr einer Kaltrissbildung verbundenen prozess- und werkstoffbedingten sowie konstruktiven Einflüsse beim WAAM hochfester Stähle untersucht. Der vorliegende Beitrag fokussiert die Analyse der Auswirkungen von Schweißwärmeführung und Design der WAAM-Bauteile auf die Abkühlbedingungen, Gefüge, mechanisch-technologischen Eigenschaften und Eigenspannungen. Hierfür werden geometrisch definierte Probenkörper (Hohlquader) vollautomatisiert mit einem speziellen, hochfesten WAAM-Massivdraht (Streckgrenze >790 MPa) geschweißt. Die Wärmeführung und Probenabmessungen werden innerhalb eines statistischen Versuchsplans variiert. Die Schweißwärmeführung wird dabei so eingestellt, dass die t8/5-Abkühlzeiten im empfohlenen Verarbeitungsbereich (ca. 5 s bis 20 s) sichergestellt sind. Hierzu ließen sich über zusätzliche thermo-physikalische Umformsimulationen mittels Dilatometer die komplexen Wärmezyklen abbilden und die resultierende Zugfestigkeit des Schweißgutes bestimmen. Das WAAM-Schweißen komplexer Geometrien mit variierenden Schweißwärmeführungen und geometrischen Verhältnissen bzw. Wanddicken bedingt neben den Auswirkungen auf die Abkühlbedingungen, Abkühlzeiten und Gefüge deutliche Einflüsse auf die konstruktiven Steifigkeitsverhältnisse beim Schweißen. Es zeigen sich anhand der Schweißexperimente signifikante Auswirkungen durch Probenskalierung und Wärmeeinbringung auf die resultierenden lokalen Eigenspannungen. Die Folge können ungünstige Bauteileigenschaften und risskritische Zugeigenspannungen sein. T2 - DVS Congress 2022 CY - Koblenz, Germany DA - 19.09.2022 KW - MAG-Schweißen KW - Additive Fertigung KW - Eigenspannungen KW - Hochfester Stahl KW - Kaltrisssicherheit KW - Wärmeführung KW - Windenergie PY - 2022 SN - 978-3-96144-189-1 VL - 382 SP - 737 EP - 745 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-56719 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Pasternak, H. A1 - Launert, B. A1 - Rhode, Michael A1 - Kannengießer, Thomas T1 - Erhöhung der Tragfähigkeit geschweißter I-Träger aus hochfestem Baustahl durch verbesserte Ansätze zur Berücksichtigung von Eigenspannungen N2 - In vielen Bereichen des modernen Stahlbaus kommen geschweißte Vollwandträger, wie I-Träger zum Einsatz. Im Gegensatz zu Walzprofilen können die Bauhöhe, die Querschnittsform und die Blechdicken an die Beanspruchung angepasst werden, wodurch sich wirtschaftliche Vorteile erzielen lassen. Dabei werden heutzutage immer häufiger hochfeste Feinkornbaustähle mit (Mindest-) Fließgrenzen bis 690 MPa eingesetzt. Zur verbesserten Ausnutzung des Tragfähigkeitspotenzials geschweißter Profile aus diesen Stählen existieren keine geeigneten Modelle zur Erfassung der schweißfertigungsbedingten Eigenspannungen an realen Komponenten. Diese Daten werden durch konservative Annahmen angenähert. Die potentielle Tragfähigkeit geschweißter Konstruktionen wird daher in der Regel unterschätzt. Die Eigenspannungsannahmen in DIN EN 1993 basieren auf starken Vereinfachungen, bspw. im Rahmen sog. „Ersatzstabnachweise“. Diese setzen die Proportionalität der Eigenspannungsamplituden zur Fließgrenze voraus. Vergleichsrechnungen mit einem parametrisierten Eigenspannungsmodell zeigten mögliche Abweichungen in den berechneten Tragfähigkeiten über mehrere Knicklinien. Die Festlegungen hinsichtlich der anzuwendenden Knicklinie beeinflussen jedoch die Blechdicken und somit in erheblichem Maße auch die Fertigungskosten. Als Optimierungsstrategie wurden in diesem Forschungsprojekt deswegen unterschiedliche anwendungsorientierte Modellansätze entwickelt, welche mithilfe nichtlinearer Traglastberechnungen, die höhere Ausnutzung von Tragfähigkeitsreserven ermöglichen sollen. Forschungsziel war somit primär die Entwicklung und Bereitstellung entsprechender Berechnungsansätze. Experimentell wurde hierzu der Eigenspannungszustand von konventionell geschweißten Strukturen am Beispiel der im Stahlbau besonders häufig verwendeten I-Träger aus zwei gängigen Baustählen, einem unlegierten Baustahl S355J2+N und einem Feinkornbaustahl S690QL, erfasst und durch numerische Schweißstruktursimulationen ergänzt. Anschließend erfolgte die Ableitung eines vereinfachten Berechnungsmodells zur weiteren Berücksichtigung in nichtlinearen Tragfähigkeitsberechnungen. Die Erkenntnisse sollen in einen entsprechenden Anwenderleitfaden, herausgegeben durch das Technical Committee 8 der Europäischen Konvention für Stahlbau, einfließen und diesbezüglich als Orientierung einer möglichen zukünftigen Anpassung der Knicklinien in DIN EN 1993-1-1 dienen. Im Projekt wurden die genannten Stähle in zwei typischen Dickenkombinationen von 25/15 mm und 20/10 mm (Gurt- und Stegbleche) zu Großprobekörpern „I-Träger“ unter industrienahen Fertigungsbedingungen mittels Metall-Aktivgasschweißen gefügt. Diese erzeugten die typischen Eigenspannungen, die in solchen Trägern nach der Fertigung vorliegen. Während des Schweißens wurden die Temperaturfelder durch Thermoelemente aufgezeichnet. Die Eigenspannungen wurden nach dem Schweißen experimentell durch eine Kombination aus mechanischem Zerlegen (Zerlegemethode) und anschließender mobiler Röntgendiffraktometrie (XRD) festgestellt. Der Einfluss der industriell üblichen Brennschnittkantenvorbereitung der Bleche auf die finalen Eigenspannungszustände wurde experimentell zusätzlich an kleinmaßstäblichen Proben untersucht. Metallographische Analysen (Schliffbilder und Härtemessungen) komplettierten das experimentelle Programm der FE 2 (BAM, Berlin). Die Ergebnisse zeigten, dass beim mechanischen Zerlegen bereits ein Großteil der Eigenspannungen herausgelöst wurde. Eine Aussage zu den nahtnahen Zugeigenspannungen war allerdings erst durch die Überlagerung mit der XRD möglich. Dabei zeigte der S690QL überwiegend ein besseres Verhalten als der S355J2+N, welches sich unter anderem in abgesenkten Zugeigenspannungen im Verhältnis zur jeweiligen Fließgrenze äußerte. Die maximalen Eigenspannungen wurden dabei zumeist in der Wärmeeinflusszone (WEZ) der Schweißnaht gemessen, unabhängig von der eingebrachten Streckenenergie oder der Festigkeit des Grundwerkstoffs. Die baupraktische Annahme, dass die maximalen Eigenspannungen in Höhe der Fließgrenze vorliegen können, wurde nur in Einzelfällen und nur für den S355J2+N bestätigt. Die experimentellen Ergebnisse zeigten für die Druckeigenspannungen ebenfalls reduzierte relative Eigenspannungswerte des S690QL. Dies zeigt die notwendige weitere Optimierung bei der Wahl der Bewertungsansätze für Eigenspannungen auf die Tragfähigkeit. Die erzeugten Messwerte dienten im weiteren Verlauf als Eingangswerte für die Modellentwicklung und die numerischen Simulationen an I-Trägern durch die FE 1 (LSH, Cottbus). Die numerischen Schweißsimulationen erfolgten in Simufact.Welding® für die Simulationsmodelle mit „klassischem“ Schweißsimulationsansatz sowie in Ansys® für vereinfachte Simulationen und Näherungsansätze. Die Modelle lieferten insgesamt vergleichbare Ergebnisse für die Längseigenspannungen mit teils jedoch erheblichen Unterschieden in den Rechenzeiten. Durch eine angepasste Vernetzung konnte die Rechenzeit in allen Fällen deutlich reduziert werden. Aufgrund der verwendeten Bauteilgrößen ist die Anwendung der Modellierung mit Volumenelementen allerdings meistens nicht praktikabel. Für typische Trägerschweißungen bieten stattdessen Querschnittsmodelle mit der Annahme eines verallgemeinerten ebenen Verzerrungszustands eine mögliche Alternative. Der Abgleich der Ergebnisse mit den Experimenten lieferte zusammenfassend überwiegend gute bis befriedigende Übereinstimmungen. Die experimentell festgestellten Tendenzen wurden dabei in allen Fällen richtig vorhergesagt. Eine umfassende Bewertung der erzielbaren Genauigkeiten war bisher nicht möglich. Dies lag einerseits daran, dass die Datendichte der mit der durch die Zerlegung gewonnen Ergebnisse gering war. Anderseits lieferten die überlagerten Ergebnisse mit der XRD in Teilen, insbesondere in den interessierenden Druckbereichen, widersprüchliche Aussagen zum Eigenspannungseinfluss, was bisher nicht abschließend geklärt werden konnte. Darüber hinaus entstanden etwaige Abweichungen in den Simulationen auch durch die zugrunde gelegten Materialdaten selbst. Diese entsprachen Standarddatensätzen aus Materialbibliotheken. Die Skalierung dieser erfolgte gleichmäßig über den gesamten Temperaturbereich. Insbesondere für den S690QL existierten zu wenige belastbare Materialkennwerte. Entsprechende Versuche konnten im Rahmen dieses Vorhabens nicht mit durchgeführt werden. Dennoch konnten hinsichtlich eines vereinfachten Berechnungsvorgehens zur Berücksichtigung der Schweißeigenspannungen in Tragfähigkeitsberechnungen einige wichtige Erkenntnisse gewonnen werden. Auf Basis der in den numerischen Schweißsimulationsmodellen ermittelten plastischen Dehnungsmuster, auch „Eigenspannungsquellen“, wurde eine vereinfachte Simulationsvorgehensweise vorgeschlagen und verifiziert. Die dabei eingeführten Vereinfachungen wurden im Hinblick auf die Berechnung ausschließlich der plastischen Längsdehnungen bzw. der Längseigenspannungen gewählt. Die Anwendbarkeit ist daher auf ausreichend lange Schweißträger mit Längsnähten beschränkt. Einige Modellmodifikationen zur weiteren Vereinfachung bzw. Modellimplementierung in die strukturmechanische Berechnung an großen Komponenten wurden vorgestellt. Abschließend erfolgt die Einstufung in eine mögliche Knicklinie auf Basis eines mittels GMNIA (geometrisch und materiell nichtlineare Analyse mit Imperfektionen) Berechnungen simulierten Streubands der Tragfähigkeiten mittels Abaqus® und Ansys®. Die anfängliche Hypothese einer günstigeren Knicklinie eines S690QL im Vergleich zum S355J2+N wurde dabei rechnerisch bestätigt. Der experimentelle Nachweis mittels entsprechender Trägerfähigkeitsversuche ist allerdings noch ausstehend. KW - Schweißeigenspannungen KW - Numerische Simulation KW - Traglastverhalten KW - I-Träger KW - Hochfeste Stähle PY - 2018 SN - 978-3-946885-32-0 VL - Forschung für die Praxis P 1035 SP - 1 EP - 144 PB - Verlag und Vertriebsgesellschaft mbH CY - Düsseldorf AN - OPUS4-45271 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröpfer, Dirk A1 - Kromm, Arne A1 - Kannengießer, Thomas T1 - Load analyses of welded high-strength steel structures using image correlation and diffraction techniques N2 - In an increasing number of modern steel applications, high-strength structural steel grades are demanded to meet specifications regarding a high load-bearing capacity and a low operating weight. Lightweight design rules enhance the safety requirements, especially for welded joints. Besides a higher cracking risk for high-strength steel welds, the formation of tensile residual stresses might lead to fracture due to overloading or premature failure if not adequately considered. In this study, a stress-strain analysis was conducted at component-related structures from S960QL using digital image correlation while preheating, welding and cooling adjacent to the weld seam. X-ray diffraction analysis of the local residual stresses in the weld seam showed a good comparability with global analyses using either a DIC system or a special testing facility, which allowed in situ measurements of welding loads. By analysing two different seam geometries, it could be shown that lower multi-axial stresses arise if a narrower weld groove is used. Comparative analyses revealed a direct correlation of the local residual stresses in the weld with transverse shrinkage restraint, whereas the residual stress level in the HAZ is significantly affected by the bending restraint of the weld construction and the occurring bending stresses, respectively. KW - Process parameters KW - Residual stresses KW - Restraint KW - GMAwelding KW - High-strength steels PY - 2018 DO - https://doi.org/10.1007/s40194-018-0566-x SN - 0043-2288 SN - 1878-6669 VL - 62 IS - 3 SP - 459 EP - 469 PB - Springer CY - Berlin, Heidelberg AN - OPUS4-44270 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Combined effect of heating rate and restraint condition on stress relief cracking susceptibility during PWHT of thick walled Cr Mo V steel submerged arc welded joints N2 - Contemporary steels creep-resistant steels like the 13CrMoV9-10 are used as thick plates e.g., for applications in hydrocrackers. The large plate thickness requires high efficiency welding processes like submerged arc welding (SAW) and a mandatory post weld heat treatment (PWHT). The PWHT-parameters stem from a combination of empirical knowledge and traditional experiments on free shrinking (FS) welds. In that connection, the formation of so-called stress-relief cracking (SRC) must be anticipated. The SRC susceptibility of a welded component is a complex combination and interaction of com-ponent specific, thermal, and metallurgical factors. Many of which have to date not been conclusively researched. For example, it is well known that SRCs develop during PWHT due to formation and growth of carbides on prior austenite grain boundaries, resulting in a significant hardness increase (secondary hardening) and toughness decrease. This leads to a high SRC susceptibility of the coarse grain heat-affected zone (CGHAZ) of the last weld bead during PWHT. This is intensified in case of high residual stresses from the component-specific, structurally induced stiffness. In combination with multi-layer welding this leads to a multiaxial stress distribution. Nonetheless, the combined effect of PWHT and high-residual stresses on the SRC formation is merely unknown. For that reason, this study presents the effect of different heating rates in conjunction with a certain component stiffness. For that reason, SAW joints of 13CrMoV9-10 steel were investigated under FS and defined external restraint condition. T2 - 77th IIW Annual Assembly and International Conference, Meeting of Commission II-A CY - Ixia, Rhodes, Greece DA - 07.07.2024 KW - Stress relief cracking KW - Submerged arc welding KW - Post weld heat treatment KW - Cr-Mo-V steel PY - 2024 AN - OPUS4-60675 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Projektkurzvorstellung: Bewertung konstruktiv bedingter Erstarrungsrisse beim Schweißen hochfester Feinkornbaustähle N2 - Die Integrität von Leichtbaustrukturen aus hochfesten Stählen ist zunehmend durch die Bildung von Heißrissen gefährdet. Aktuell treten Erstarrungsrisse an Konstruktionsmerkmalen auf, obwohl heißrisssichere niedriglegierte Grund- und Zusatzwerkstoffe als auch Schweißprozessbedingungen eingesetzt wurden. Werkstoff- und prozessseitig wurden diese Rissursachen bereits eingehend erforscht. Untersuchungen zum Aspekt der konstruktiv bedingten Heißrissvermeidung, aus denen sich Empfehlungen für ein beanspruchungsgerechtes Gestalten für KMU ableiten lassen, liegen bislang lückenhaft vor bzw. sind veraltet und für hochfeste Leichtbauten kaum zielführend. Konstruktive Gegenmaßnahmen zur Vermeidung von Erstarrungsrissen liegen oft nicht vor. Das Design und die konstruktiven Randbedingungen beeinflussen die Erstarrungsrisse entscheidend. Um eine schnelle Umsetzbarkeit der Resultate für KMU zu ermöglichen, soll eine einfache und kostengünstige Methodik zur Heißrissbewertung entwickelt werden. Gerade KMU haben einen hohen Nachholbedarf an heißrisssicheren und wirtschaftlichen Leichtbaulösungen. Konstrukteure und Anwender aus KMU würden durch fundierte Kenntnisse über mögliche erstarrungsrisskritische Beanspruchungszustände kostenintensive Qualitätsmängel vermeiden. Das Ziel ist es, Kenngrößen zu identifizieren, die während des Schweißens unter realitätsnahen Bedingungen erfasst werden können. Diese Parameter werden als Transfergrößen genutzt, um eine Heißrissbewertung eines geschweißten Bauteils zu ermöglichen. Anliegen des Vorhabens wird die Prüfung und Bewertung von typischen Beanspruchungszuständen beim Schweißen von Leichtbaustrukturen hinsichtlich ihrer Erstarrungsrissneigung sein. Durch Ableitung klassifizierter Gestaltungshinweise wird ein signifikanter Beitrag zur Steigerung der Wettbewerbsfähigkeit insbesondere für KMU geliefert. Die Ergebnisse werden in Normen zur sicheren schweißtechnischen Fertigung von Leichtbaustrukturen aus hochfesten Stählen direkt einfließen. T2 - Sitzung des NA 092-00-05 GA "Gemeinschaftsarbeitsausschuss NAS/NMP: Zerstörende Prüfung von Schweißverbindungen (DVS AG Q 4/Q 4.1)" CY - Online meeting DA - 10.03.2022 KW - Schweißen KW - Erstarrungsrisse KW - hochfester Stahl PY - 2022 AN - OPUS4-54579 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wandtke, Karsten T1 - Einfluss der Prozessführung auf den Eigenspannungszustand beim WAAM-Schweißen hochfester Stahlbauteile N2 - Hochfeste Feinkornbaustähle verfügen über großes Potenzial für gewichtsoptimierte, effiziente Strukturen in vielen modernen Stahlkonstruktion. Weitere Effizienzsteigerungen können durch additives Fertigen sowie bionische Bauweisen erreicht werden. Hochfeste Zusatzwerkstoffe für additives MSG-Schweißen (engl.: Wire Arc Additive Manufacturing, WAAM) sind bereits von den Schweißzusatzherstellern lieferbar. Eine breite industrielle Anwendung insbesondere für KMU ist aufgrund fehlender quantitativer Erkenntnisse und Richtlinien bezüglich schweißbedingter Beanspruchungen und Bauteilsicherheit während der Herstellung und des Betriebs derzeit stark limitiert. In einem gemeinsamen Forschungsprojekt (FOSTA-P1380/IGF21162BG) der BAM und der TU Chemnitz werden daher die mit Eigenspannungsausbildung und der Gefahr einer Kaltrissbildung verbundenen prozess- und werkstoffbedingten sowie konstruktiven Einflüsse beim WAAM hochfester Stähle untersucht. Der vorliegende Beitrag fokussiert die Analyse der Auswirkungen von Schweißwärmeführung und Design der WAAM-Bauteile auf die Abkühlbedingungen, Gefüge, mechanisch-technologischen Eigenschaften und Eigenspannungen. Hierfür werden geometrisch definierte Probenkörper (Hohlquader) vollautomatisiert mit einem speziellen, hochfesten WAAM-Massivdraht (Streckgrenze >790 MPa) geschweißt. Die Wärmeführung und Probenabmessungen werden innerhalb eines statistischen Versuchsplans variiert. Die Schweißwärmeführung wird dabei so eingestellt, dass die t8/5-Abkühlzeiten im empfohlenen Verarbeitungsbereich (ca. 5 s bis 20 s) sichergestellt sind. Hierzu ließen sich über zusätzliche thermo-physikalische Umformsimulationen mittels Dilatometer die komplexen Wärmezyklen abbilden und die resultierende Zugfestigkeit des Schweißgutes bestimmen. Das WAAM-Schweißen komplexer Geometrien mit variierenden Schweißwärmeführungen und geometrischen Verhältnissen bzw. Wanddicken bedingt neben den Auswirkungen auf die Abkühlbedingungen, Abkühlzeiten und Gefüge deutliche Einflüsse auf die konstruktiven Steifigkeitsverhältnisse beim Schweißen. Es zeigen sich anhand der Schweißexperimente signifikante Auswirkungen durch Probenskalierung und Wärmeeinbringung auf die resultierenden lokalen Eigenspannungen. Die Folge können ungünstige Bauteileigenschaften und risskritische Zugeigenspannungen sein. Im Rahmen der Normungssitzung werden praktikable Verarbeitungsempfehlungen basierend auf den Erkenntnissen des Vh. mit Vertretern aus Industrie und Forschung diskutiert. T2 - NA 092-00-05 GA: Gemeinschaftsarbeitsausschuss NAS/NMP: Zerstörende Prüfung von Schweißverbindungen (DVS AG Q 4/Q 4.1) CY - Online meeting DA - 10.03.2022 KW - MAG-Schweißen KW - Additive Fertigung KW - Eigenspannungen KW - Hochfester Stahl KW - Kaltrisssicherheit KW - Wärmeführung KW - Windenergie PY - 2022 AN - OPUS4-56722 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Taparli, Ugur Alp T1 - Development of a LIBS analysis system for time- and space-resolved in situ measurement of chemical compositions during TIG-welding N2 - A laser induced breakdown spectroscopy (LIBS) system was combined with the Gas Tungsten Arc (TIG) Welding process for the in situ monitoring of chemical compositions in austenitic stainless steels during welding. The purpose of this project is to develop a prototype of an online chemical composition control system for welding applications. One of the use cases of this new LIBS-based measurement system can be the controlling of potentially dangerous emissions during the welding process in order to improve the working safety conditions. T2 - Master Diplomanden Doktoranden Kolloquium Otto von Guericke Universität Magdeburg CY - Magdeburg, Germany DA - 19.01.2017 KW - LIBS KW - TIG welding KW - Hot cracking KW - Austenitic stainless steels KW - In situ chemical composition PY - 2017 AN - OPUS4-39025 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Joining technologies for hydrogen components: current need and future perspectives N2 - The study provides an overview of the aspects of joining and its importance in manufacturing of components for the more and more important field of hydrogen as key factor for the energy transition to a decarburized future. To this end, the fundamentals of the technology fields of hydrogen production, storage, transport, and application are presented and the state of the art of manufacturing of components for hydrogen technologies by joining is summarized. Based on representative examples from practice, research and development, the importance of joining technology in hydrogen technologies is clearly highlighted and perspectives for the future are derived. From a macroeconomic perspective, the focal points, or trends of joining technologies here include: the erection of new infrastructure for hydrogen storage and transport, and the safe conversion of existing natural gas infrastructure and its challenges for welded materials. In addition, we show the problems that are anticipated with in-service repair welding of hydrogen pipelines. In hydrogen applications, the efficient mass production of fuel cells and electrolysers is becoming increasingly important. For that reason, the importance of additive manufacturing is highlighted. Finally, the challenges for technical regulations and standardization by using hydrogen are shown. T2 - AJP 2023: 3rd International Conference on Advanced Joining Processes 2023 CY - Braga, Portugal DA - 19.10.2023 KW - Hydrogen KW - Infractstructure KW - Joining KW - Welding KW - Research PY - 2023 AN - OPUS4-58674 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Eissel, A. A1 - Engelking, Lorenz A1 - Treutler, K. A1 - Schröpfer, Dirk A1 - Wesling, V. A1 - Kannengießer, Thomas ED - da Silva, L. F. M. ED - Martins, P. A. F. ED - Reisgen, U. T1 - Nickel-Iron-Alloy Modification to Enhance Additively Welded Microstructure for Subsequent Milling N2 - The aerospace industry uses nickel–iron alloys, e.g., FeNi36, to create moulding tools for composite materials, since these alloys have a low coefficient of thermal expansion. Nickel–iron alloys are hard-to-cut materials. The moulding tools are large in size and involve complex structures, making them cost-intensive and difficult to manufacture. Thus, the focus is set on additive manufacturing, which can additionally enable the repair of components in order to eliminate local defects. However, the process usually results in a heterogeneous microstructure and anisotropic mechanical properties. As there is a high demand for a precise and exact fit of the precision moulds and the surface quality, the welded components must be subsequently machined. Additionally, inhomogeneous microstructure may lead to unstable cutting forces and conditions. Consequently, a modification of the microstructure morphology is achieved through specific alloy modifications in order to stabilise and improve the subsequent machining process. Therefore, titanium and zirconium are chosen as modification elements with a maximum 1% weight percent and are added to nickel–iron alloy powder. The elements are alloyed, and build-up welded by plasma-transferred-arcwelding. The resulting microstructure morphology of the welded wall structure and the machining properties are then determined. It can be shown that titanium has a significant effect on the structural morphology of the welded layers, as well as on the machining. KW - Alloy modification KW - Alloy 36 KW - Plasma-transferred arc welding KW - Ultrasonic-assisted milling KW - Surface integrity PY - 2022 SN - 978-3-030-95463-5 DO - https://doi.org/10.1007/978-3-030-95463-5_6 SP - 85 EP - 99 PB - Springer CY - Cham AN - OPUS4-55484 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz A1 - Eissel, A. T1 - 3. Sitzung des projektbegleitenden Ausschusses, 23.09.2021: „Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten“ N2 - Das DVS-Vorhaben 01.3211 „Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten“ ist ein Kooperationsprojekt der Bundesanstalt für Materialforschung und -prüfung (BAM) und dem Institut für Schweißtechnik und Trennende Fertigungsverfahren (ISAF) der Technischen Universität Clausthal. Das Übergeordnete Projektziel ist das Erlangen von Erkenntnissen für eine sichere und wirtschaftliche, kombinierte additive und abtragende Fertigung aus kostenintensiven Werkstoffen hochbelasteter Komponenten insbesondere für KMU. Dabei stehe die beiden Werkstoffe CoCr26Ni9Mo5W (2.4681) und FeNi36 (1.3912) im Fokus. Mittels Modifikation der Schweißzusätze sind homogen und isotrop ausgeprägte Werkstoffeigenschaften und eine Erhöhung der Prozessstabilität und Fertigungsfreiheitsgrade bei der additiven Fertigung erzielbar. Darüber hinaus wird der Einfluss nachfolgender abtragender Bearbeitungsschritte des ultraschallunterstützen und des konventionellen Fräsprozesses untersucht. Im Laufe der Sitzung des projektbegleitenden Ausschusses (PbA) wurde der aktuelle Bearbeitungsstand sowie der Zeitplan vorgestellt. Darüber hinaus wurde mit dem PbA über die bereits erzielten Ergebnisse diskutiert. Abschließend wurde ein kurzer Ausblick über die zeitnah beginnenden Arbeiten beider Forschungseinrichtungen sowie ein Überblick über die vorhabenbezogenen Aufwendungen der Wirtschaft und des Ergebnistransfers in die Wirtschaft gegeben. T2 - 3. Sitzung des Projektbegleitenden Ausschusses CY - Online meeting DA - 23.09.2021 KW - Projektbegleitender Ausschuss KW - Ultraschallunterstütztes Fräsen KW - Additive Fertigung KW - Schweißzusatzmodifikation PY - 2021 AN - OPUS4-53637 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hensel, J. T1 - Influence of build-up height and heat input on distortion and residual stresses in additive repair and modification of multi-material composites using DED-Arc N2 - In hybrid additive manufacturing, components or semi-finished products manufactured by conventional primary forming are enhanced or modified by additive manufactured structures. The integration of additive manufacturing steps into existing production routes opens up significant economic and technical potential. However, systematic investigations focusing on the critical transition area between the specific properties of the substrate (like high-strength) and the additively manufactured component, made of specific filler material, are still lacking. Residual stresses heighten the risk of cold cracking, excessive distortion and a reduction in yield stress. This is particularly evident in sensitive transition areas, resulting from a complex interaction among the material used, process conditions, and component design. This risk can be minimized by an optimized layer structure in combination with suitable process parameters. The focus of the present study was to determine the influence of deposition strategy on t T2 - International Materials Science and Engineering Congress - MSE 2024 CY - Darmstadt, Germany DA - 02.04.2024 KW - DED-Arc KW - Residual stress KW - Heat control PY - 2024 AN - OPUS4-61929 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Formation of multi-axial welding stresses due to material behaviour during fabrication of high-strength steel components N2 - Today an expanding application of high-strength steels in modern welded constructions can be observed. The economical use of these steel grades largely depends on the strength and reliability of the weldments. Therefore the special microstructure and mechanical properties of these grades have to be taken into account by keener working ranges regarding the welding parameters. However, performance and safety of welded components are strongly affected by the stresses occurring during and after welding fabrication locally in the weld seam and globally in the whole component, especially if the shrinkage and distortion due to welding are restrained. Some extensive studies describe the optimization of the welding stresses and the metallurgical effects regarding an adapted welding heat control. In particular lower working temperatures revealed to be effective to significantly reduce the local and global welding induced residual stresses of the completed weld. However, decreased interpass temperatures cause concurrently higher stresses during welding fabrication. This work shows some strategies to reduce these in-process stresses. With help of multi-axial welding stress analyses in component-related weld tests using a special 2-MN-testing facility differences in stress build-up are described in detail for root welds, filler layers and subsequent cooling to ambient temperature. T2 - IIW Annual Assembly 2017 CY - Shanghai, China DA - 25.06.2017 KW - Residual stresses KW - GMA Welding KW - Restraint KW - High-strength steels KW - Process parameters PY - 2017 AN - OPUS4-41075 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Increasing the Significance of Varestraint Tests through Improved Crack Evaluation N2 - It was found that there is a systematic dependence of the crack growth on the welding parameters as well as on the load. Decreasing welding speeds with simultaneously higher heat input promote crack formation with increasing strain rate. Based on the results, a new crack criterion was finally selected which allows an extended assessment of the material behavior during the MVT-test. The threshold introduced can quantify the dependencies of the crack formation on the welding and testing parameters, which could not be comprehensively described with the conventional evaluation. In principle, the evaluation routine can also be transferred to other Varestraint or externally loaded hot cracking tests. T2 - IIW Intermediate Meeting Comission II-c CY - Garching, Germany DA - 06.03.2023 KW - Solidification cracking KW - Varestraint-Test PY - 2023 AN - OPUS4-57131 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Residual stress formation in DED-arc manufactured high strength steel components N2 - Additive manufacturing (AM) processes enable the efficient production of advanced constructions. New developments in topology optimization are leading to weight-optimized designs of increasing complexity. Direct energy deposition processes (DED) such as wire and arc-based additive manufacturing are an important method of additive manufacturing. The wire filler metals enable a wide range of materials, while the arc process provides a high deposition rate compared to laser and powder-based processes. Combined with the use of high-strength steels, the thickness of walls or components can be significantly reduced in the context of lightweight construction, which results in significant savings in energy, costs, time and resources. Suitable high-strength steel filler metals are commercially available for DED-arc AM processes. However, guidelines and quantitative knowledge about welding stresses and cold cracking issues during component production and service are lacking. This limits the industrial application considerably. In a joint project of BAM and Chemnitz University of Technology, the main influences and complex interactions of material, production process, design and processing steps on the residual stress level are investigated. The aim is to develop processing recommendations and a cold cracking test for economical processing and stress-related design of high-strength steels with DED-arc. This study focuses on residual stress analysis by neutron diffraction (ND) and X-ray diffraction (XRD) on defined test specimens. The ND analysis were performed at the Paul Scherrer Institute- Villigen, Switzerland (PSI) and the XRD analysis at BAM. The study shows a quantitative and qualitative comparison of the residual stress magnitudes and distribution between the component bulk (ND) and surface (XRD) analyses. The ND analysis reveals that in DED-arc AM walls the residual stresses dominate in the direction of welding and are negligibly small in each case transverse to the direction of welding. The topology of the analyzed residual stresses shows almost identical residual stress maps compared to XRD. In addition, the residual stresses are significantly influenced by the solid phase transformation of the material due to low cooling times and less post heat treatment cycles of following AM layers in the area of the top layer. T2 - IIW Intermediate Meeting C-II/CIX CY - Munich, Germany DA - 06.03.2023 KW - Additive manufacturing KW - High strength steel KW - Residual stress PY - 2023 AN - OPUS4-59307 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Griesche, Axel T1 - The Debye-Waller Factor for Temperature Distribution Determination in NBEI Experiments: A Case Study for GTAW N2 - In Neutron-Bragg-Edge Imaging (NBEI) in situ experiments, we studied the phase transitions in martensitic steel sheets during butt-welding. Gas tungsten arc welding was used with a motorized torch allowing automated weldments. The austenitization in the heat affected zone underneath the welding head could be clearly visualized. Also, the retransformation into the martensitic phase upon cooling. However, we observed an unexpected additional change in transmission at λ = 0.44 nm that is at a wavelength larger than the wavelength of the Bragg edges of both the martensitic and austenitic phases. We attribute this change to the Deybe-Waller-Factor that describes the temperature dependence of coherent scattering at a crystal lattice. With help of temperature field simulations that were calibrated by the reading of anattached thermo couple during welding, we could show that the Debye-Waller factor can produce an additional image contrast. T2 - SNI 2022 CY - Berlin, Germany DA - 05.09.2022 KW - Welding KW - Debys-Waller-Factor KW - Neutron Imaging PY - 2022 AN - OPUS4-55630 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Scharf-Wildenhain, R. A1 - Hälsig, A. A1 - Hensel, J. A1 - Wandtke, Karsten A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas T1 - Heat control and design‑related effects on the properties and welding stresses in WAAM components of high‑strength structural steels N2 - Commercial high-strength fller metals for wire arc additive manufacturing (WAAM) are already available. However, widespread industrial use is currently limited due to a lack of quantitative knowledge and guidelines regarding welding stresses and component safety during manufacture and operation for WAAM structures. In a joint research project, the process- and material-related as well as design infuences associated with residual stress formation and the risk of cold cracking are being investigated. For this purpose, reference specimens are welded fully automated with defned dimensions and systematic variation of heat control using a special, high-strength WAAM fller metal (yield strength>790 MPa). Heat control is varied by means of heat input (200–650 kJ/m) and interlayer temperature (100–300 °C). The ∆t8/5 cooling times correspond with the recommendations of fller metal producers (approx. 5–20 s). For this purpose, additional thermo-physical forming simulations using a dilatometer allowed the complex heat cycles to be reproduced and the resulting ultimate tensile strength of the weld metal to be determined. Welding parameters and AM geometry are correlated with the resulting microstructure, hardness, and residual stress state. High heat input leads to a lower tensile stress in the component and may cause unfavorable microstructure and mechanical properties. However, a sufciently low interlayer temperature is likely to be suitable for obtaining adequate properties at a reduced tensile stress level when welding with high heat input. The component design afects heat dissipation conditions and the intensity of restraint during welding and has a signifcant infuence on the residual stress. These complex interactions are analyzed within this investigation. The aim is to provide easily applicable processing recommendations and standard specifcations for an economical, appropriate, and crack-safe WAAM of high-strength steels. KW - GMA welding KW - Additive manufacturing KW - Residual stresses KW - High-strength steel KW - Cold cracking safety KW - Heat control KW - Wind energy PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-567397 DO - https://doi.org/10.1007/s40194-022-01450-x SN - 1878-6669 VL - 2022 SP - 1 EP - 11 PB - Springer CY - Berlin AN - OPUS4-56739 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Czeskleba, Denis A1 - Nietzke, Jonathan A1 - Rhode, Michael A1 - Kannengießer, Thomas T1 - Investigation of stress relief crack susceptibility of CrMoV steels coarse grain HAZ via simulation of uniaxial stress conditions during PWHT N2 - Creep-resistant steels such as the 13CrMoV9-10, used in the construction of thick-walled pressure vessels, are most commonly submerged arc welded (SAW). These steels can develop stress relief cracks (SRC) if the mandatory post weld heat treatment (PWHT) is performed improperly. Current PWHT parameters, such as heating rate and holding time at a specific holding temperature, are based on both empirical experience and conventional free shrinking welding experiments to characterize the SRC-susceptibility of the weld. These cannot adequately depict the higher residual stresses caused by the structurally induced stiffness of the surrounding construction. This study discusses the development of a repeatable, precise, and time-efficient methodology to study the effects of different stress levels and heating rates on the SRC susceptibility of the coarse grain heat-affected zone (CGHAZ). For that purpose, samples were thermically treated to simulate a coarse grain heat-affected zone (CGHAZ) and subsequently exposed to representative levels of stress during the heating phase of a PWHT. The recorded stress and heating rate–dependent strains were mathematically analyzed via curve tracing/calculus to identify interdependent effects. This procedure facilitates the measurement of material characteristics such as carbide growth on grain boundaries at the µm-scale via an integrated value over the entire sample volume. The first and second derivatives show a slight, precipitate-dependent, increase in hardness of the sample, depending on the heating rate and applied stress. This new methodology generates an improved assessment of the SRC susceptibility of SAW microstructures of creep-resistant CrMoV steels. KW - Submerged arc welding KW - Creep-resistant steel KW - Stress relief cracking KW - Component-like test KW - Post weld heat treatment PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-576007 DO - https://doi.org/10.1007/s40194-023-01539-x SN - 0043-2288 SP - 1 EP - 9 PB - Springer Nature CY - Basel (CH) AN - OPUS4-57600 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Eissel, A. A1 - Engelking, Lorenz A1 - Gustus, R. A1 - Treutler, K. A1 - Wesling, V. A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas T1 - Alloy modification for additive manufactured Ni alloy components—part I: effect on microstructure and hardness of Invar alloy N2 - Alloy 36 (1.3912), also known as “Invar,” is an alloy with 36% nickel. The alloy has a remarkably low thermal expansion coefficient in certain temperature ranges. This peculiarity is called the invar effect, which was discovered in 1896 by the Swiss physicist Charles Édouard Guillaume. Therefore, it is used in applications in which dimensional stability is critical, such as molding tools for composite materials in aerospace, automotive applications, or liquified natural gas (LNG) cargo tanks. Moreover, increasingly complex structures and the optimization of resource efficiency also require additive manufacturing steps for the production or repair of components. Additively manufactured components have a heterogeneous microstructure and anisotropic mechanical properties. In addition, the manufactured components require subsequent machining surface finishing, like finish milling, to achieve their final contour. Nickel iron alloys are difficult to machine. Additionally, inhomogeneous microstructure may lead to unstable cutting forces and conditions. In part I of this investigation, the initial alloy 36 is modified with the elements Ti, Zr, and Hf up to a maximum of 0.33 wt.-%. The influence of the modification elements on the microstructure as well as on the hardness of the AM components is examined. Furthermore, one modification is applied to metal arc welding process and investigated. Part II focuses on the effect of the alloy modifications on machinability as well as on the surface integrity of plasma-transferred-arc-welded (PTA) and finish milled invar components. T2 - 75th IIW Annual Assembly CY - Tokyo, Japan DA - 17.07.2022 KW - Alloy modification KW - Alloy 36 KW - Plasma-transferred arc welding PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-571777 DO - https://doi.org/10.1007/s40194-023-01510-w SN - 0043-2288 SP - 1 EP - 9 PB - Springer CY - Heidelberg AN - OPUS4-57177 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Engelking, Lorenz A1 - Eissel, A. A1 - Schröpfer, Dirk A1 - Treutler, K. A1 - Kannengießer, Thomas A1 - Wesling, V. T1 - Optimisation of surface residual stresses using ultrasonic‑assisted milling for wire‑arc additive manufactured Ni alloy components N2 - Nickel alloys are cost intensive materials and generally classified as difficult-to-cut material. However, machining of these materials is needed especially in case of alloy 36 (1.3912), which is commonly used in mould construction for the production of fibre-reinforced composites. With regard to repair, modification and manufacturing of such components, additive manufacturing offers significant economic advantages. Nevertheless, subsequent machining steps are needed to achieve the final component contour and defined surface conditions. Dependent on the material and machining process conditions, detrimental tensile residual stresses may be the result on the machined surface, having negative impact on the component performance and safety. In this investigation, machining experiments were carried out on wire arc additive manufactured components made of alloy 36, varying the cutting speed and the feed rate. In addition, the conventional milling process (CM) was compared with a modern, hybrid machining process, the ultrasonic-assisted milling (US). The cutting forces and the surface-near residual stresses were analysed using X-ray diffraction. A significant improvement of the machinability as well as the surface integrity by using the ultrasonic assistance was observed, especially at low cutting speeds. The CM induced mainly tensile residual stresses, the US mainly compressive residual stresses. KW - Surface integrity KW - Ultrasonic-assisted milling KW - Additive manufacturing KW - Ni alloy KW - Alloy 36 PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-575246 DO - https://doi.org/10.1007/s00170-023-11326-z SN - 1433-3015 VL - 126 IS - 9 SP - 4191 EP - 4198 PB - Springer Nature AN - OPUS4-57524 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Witte, Julien A1 - Schröpfer, Dirk A1 - Hamacher, M. A1 - Michels, H. A1 - Hamm, C. A1 - Appelt, M. A1 - Börner, Andreas A1 - Kannengießer, Thomas T1 - Tool development for hybrid finishing milling of iron aluminides N2 - The importance of high-temperature materials made of iron aluminides (FeAl) has been increasing in light weight applications, e.g., airplane turbines, due to the high material’s specific strength. However, the highly economic production by means of permanent mold casting involves special microstructures for Fe26Al4Mo0.5Ti1B alloy components leading to difficult machinability for subsequent finishing milling and low surface qualities. Major effects of tool and machining parameter variation incorporating ultrasonic assistance on the milling process and surface integrity are shown. Loads for tool and component surface are significantly adjustable to enable an economic process chain regarding the surface integrity of safety-relevant components. KW - Ultrasonic-assisted milling KW - Iron aluminide KW - Surface integrity KW - Tool wear PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-566294 DO - https://doi.org/10.1016/j.procir.2022.03.123 SN - 2212-8271 VL - 108 SP - 793 EP - 798 PB - Elsevier B.V. AN - OPUS4-56629 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Schröpfer, Dirk A1 - Becker, Amadeus A1 - Kannengießer, Thomas T1 - Kurzdarstellung der Projektergebnisse: Beanspruchungsgerechte Reparatur von Schweißverbindungen bei der Fertigung von Bauteilen aus hochfesten Feinkornbaustählen N2 - Bei der Montage von Stahlkonstruktionen kommt es trotz anforderungsgerechter schweißtechnischer Fertigung vereinzelt zur Detektion von unzulässigen Unregelmäßigkeiten im Schweißbereich. In einem Forschungsprojekt (FOSTA P1311) wurden Untersuchungen durchgeführt und Kenntnisse erarbeitet, um mittelfristig vor allem KMU beanspruchungsgerechte Reparaturkonzepte zur Verfügung zu stellen. Damit können letztlich Schäden und zumeist teure Nacharbeiten verhindert und eine verbesserte Ausnutzung des hohen Festigkeitspotentials hochfester Stähle erreicht werden. Gerade KMU können mit Blick auf die Kosten für Fertigung, Schweißarbeit und Material von den Erkenntnissen beim Einsatz hochfester Stähle, die für eine effiziente Realisierung der Energiewende in Deutschland notwendig sind, profitieren. KW - MAG-Schweißen KW - Hochfester Stahl KW - Eigenspannungen KW - Thermisches Ausfugen KW - Reparaturschweißen KW - Gefügedegradation PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-555822 SP - 1 EP - 2 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-55582 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rhode, Michael A1 - Kromm, Arne A1 - Mente, Tobias A1 - Brackrock, Daniel A1 - Czeskleba, Denis A1 - Kannengießer, Thomas T1 - Component test for the assessment of delayed hydrogen-assisted cracking in thick-walled SAW joints for offshore applications N2 - Offshore wind turbines continuously increase in size and weight and demand adequate offshore foundations concepts like monopiles, tripods, or jackets. These components are typically constructed using submerged arc welding (SAW) with high-strength thick steel plates like the S420ML. During welding, the occurrence of delayed hydrogen-assisted cracking (HAC) must be anticipated. HAC is a critical combination of the local hydrogen concentration within a susceptible microstructure under certain mechanical load, i.e., the occurring (welding) residual stresses. The welding sequence of the thick-walled plates complicates the residual stress distribution due to the necessary repeated thermal cycling, i.e., welding seam/layer deposition to fill the joint. For that purpose, SAW with two-wire-technique was used to weld a specially designed and prototype-like mock-up of a real component with a thickness of 50 mm, filled with over 20 passes and a seam length of 1000 mm. Additional welded stiffeners simulated the effect of a high restraint, to achieve critical HAC conditions. The necessity of a minimum waiting time (MWT) before the NDT can be conducted (to exclude HAC) was critically verified by the application of ultrasonic testing of the welded joint at different time-steps of the NDT of up to 48 h after the completion welding. The residual stresses were determined by a robot XRD goniometer. Tensile residual stresses up to the yield limit are found both in the weld metal and in the heat-affected zone. Numerical modeling allowed the qualitative estimation of the hydrogen diffusion in the weld. No noticeable HAC occurrence was identified and confirms the high cracking resistance of the investigated material. Finally, the applicability of the MWT concept should be critically discussed. KW - Hydrogen KW - Cold cracking KW - Minimum Waiting Time KW - Offshore steel grade KW - Component test PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-591981 DO - https://doi.org/10.1007/s40194-023-01658-5 SP - 1 EP - 15 PB - Springer Science and Business Media LLC AN - OPUS4-59198 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wandtke, Karsten ED - Becker, Amadeus ED - Schröpfer, Dirk ED - Kromm, Arne ED - Kannengießer, Thomas ED - Scharf-Wildenhain, R. ED - Hälsig, A. ED - Hensel, J. T1 - Residual Stress Evolution during Slot Milling for Repair Welding and Wire Arc Additive Manufacturing of High-Strength Steel Components N2 - High-strength steels offer potential for weight optimization due to reduced wall thicknesses in modern constructions. Additive manufacturing processes such as Wire Arc Additive Manufacturing (WAAM) enable the resource-efficient production of structures. In the case of defects occurring in weld seams orWAAM components due to unstable process conditions, the economical solution is local gouging or machining and repair welding. It is important to understand the effects of machining steps on the multiaxial stress state in conjunction with the design-related shrinkage restraints. Research into how welding and slot milling of welds andWAAM structures affects residual stresses is still lacking. For this reason, component-related investigations with high-strength steels with yield strengths ≥790 MPa are carried out in our research. In-situ digital image correlation (DIC) and ex-situ X-ray diffraction (XRD) were used to analyze the stresses and strains induced on specimens during and after milling. The systematic analyses revealed a significant interaction of the stiffness and microstructure of the specimens with the initial residual stresses induced by welding. Subsequent repair welds can result in significantly higher residual stresses. KW - High strength steels KW - Additive manufacturing KW - Residual stress KW - Repair welding KW - Ditigtal image correlation PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-593515 DO - https://doi.org/10.3390/met14010082 VL - 14 IS - 1 SP - 1 EP - 11 PB - MDPI CY - Basel AN - OPUS4-59351 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Wandtke, Karsten A1 - Schröpfer, Dirk A1 - Scharf-Wildenhain, R. A1 - Hälsig, A. A1 - Kromm, Arne A1 - Kannengießer, Thomas A1 - Hensel, J. T1 - Fertigungsbedingte Beanspruchungen und Kaltrisssicherheit in generativ gefertigten Bauteilen aus hochfesten Feinkornbaustählen - Kurzdarstellung der Projektergebnisse, FOSTA P1380 N2 - Die Verwendung hochfester Feinkornbaustähle hat für viele Anwendungen des Stahlbaus ein großes Potenzial für gewichtsoptimierte, effiziente Strukturen mit ho-her mechanischer Beanspruchbarkeit. Weitere Zugewinne an Effizienz sind durch generative Fertigungsschritte sowie bionische Bauweisen erzielbar. Hierzu stehen bereits kommerzielle hochfeste drahtförmige Zusatzwerkstoffe für formgebendes MSG-Schweißen zur Verfügung. Dem Einsatz stehen noch fehlende quantitative Aussagen zu den fertigungsbedingten Beanspruchungen und der Bauteilsicherheit während Herstellung und Betrieb im Wege. Dies betrifft insbesondere prozess- sowie materialbedingte Einflüsse und die konstruktive Schrumpfbehinderung verbunden mit der Ausbildung hoher Zugeigenspannungen und damit zusammenhängenden Kaltrissbildung. Hierfür wurden im Projekt detaillierte und anwenderbezogene Kenntnisse zu den komplexen Wechselwirkungen zwischen Schweißprozess und Wärmeführung während der Fertigung, der metallurgischen Vorgänge und insbesondere der vorliegenden konstruktiven Einflüsse auf die entstehenden Eigenspannungen erarbeitet, um ein frühzeitiges Bauteilversagen aufgrund eines hohen fertigungsbedingten Beanspruchungsniveaus bis hin zu einer Rissbildung während der Fertigung sicher zu vermeiden. Gleichzeitig wurden die Einflüsse auf die mechanisch-technologischen Gütewerte systematisch analysiert. Zudem wurden die Auswirkungen trennender Verfahren durch Entfernen der Substratplatte sowie durch die spanende Bearbeitung der Vorformlinge zu Endbauteilgeometrien geklärt, da diese unmittelbar den Eigenspannungszustand beeinflussen und deutlichen Verzug der Bauteile auslösen. Für das generative Schweißen konnten Verarbeitungsempfehlungen sowie Normenvorgaben erarbeitet werden. Dies hilft insbesondere KMU eine wirtschaftliche, beanspruchungsgerechte und risssichere generative Fertigung von Bauteilen aus hochfesten Feinkornbaustählen zu ermöglichen. KW - MAG-Schweißen KW - Additive Fertigung KW - Eigenspannungen KW - Kaltrisssicherheit KW - Hochfester Stahl PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-582198 N1 - Das IGF-Vorhaben IGF-Nr. 21162 BG (P 1380) "Fertigungsbedingte Beanspruchungen und Kaltrisssicherheit in generativ gefertigten Bauteilen aus hochfesten Feinkornbaustählen" der Forschungsvereinigung Stahlanwendung e. V. wurde über die AiF im Rahmen des Programms zur Förderung der Industriellen Gemeinschaftsforschung (IGF) vom Bundesministerium für Wirtschaft und Klimaschutz aufgrund eines Beschlusses des Deutschen Bundestages gefördert. SP - 1 EP - 2 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-58219 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröpfer, Dirk A1 - Witte, Julien A1 - Kromm, Arne A1 - Kannengießer, Thomas T1 - Stresses in repair welding of high-strength steels—part 1: restraint and cold cracking risk N2 - AbstractThe sustainable and resource-efficient production of wind energy plants requires the use of modern high-strength fine-grain structural steels. This applies to both foundation and erection structures, like mobile or ship cranes. During the assembly of steel structures, unacceptable defects can occasionally be found in the weld area. In most cases, the economical solution would be local thermal gouging of the affected areas and re-welding. Due to the high shrinkage restraint of the joint groove in the overall structure, the superposition of global and local welding-induced stresses may lead to crack formation and component failure, particularly in interaction with the degradation of the microstructure and mechanical properties of high-strength steels during the repair process. However, manufacturers hardly have any information about these issues and there is a lack of recommendations and guidelines to take these safety-relevant aspects into account in adequate repair concepts. The aim of this research is to derive recommendations for repair concepts appropriate to the stresses and materials involved providing a basis for standards and guidelines to avoid cold cracking, damage and expensive reworking especially for high-strength steels. Part 1 of this study involves systematic investigations of influences of shrinkage restraint during repair welding of two high-strength steels S500MLO for offshore application and S960QL for mobile crane structures. The quantification of the shrinkage restraint of repair weld joints was achieved by means of experimental and numerical restraint intensity analysis. In welding experiments with self-restrained slot specimens, restraint intensity and introduction of hydrogen via the welding arc using anti spatter spray were varied systematically to analyse the effect on welding result, residual stresses and cold cracking. It could be shown that increasing restraint intensities result in significantly higher transverse residual stress levels. In the case of hydrogen introduction S500MLO showed no cold cracking independent of the restraint conditions. However, S960QL was found to be considerably cold cracking sensitive if hydrogen is introduced. With increasing restraint intensity length and number of cold cracks increases significantly. Part 2 [1] of this study is focussed on microstructure and residual stresses due to gouging and stress optimization via adequate heat control parameters in repair welding. KW - Metals and Alloys KW - Mechanical Engineering KW - Mechanics of Materials PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-595212 DO - https://doi.org/10.1007/s40194-024-01691-y SN - 0043-2288 SP - 1 EP - 13 PB - Springer Science and Business Media LLC AN - OPUS4-59521 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröpfer, Dirk A1 - Witte, Julien A1 - Kromm, Arne A1 - Kannengießer, Thomas T1 - Stresses in repair welding of high-strength steels—part 2: heat control and stress optimization N2 - In welding of high-strength steels, e.g. for foundations and erection structures of wind energy plants, unacceptable defects can occasionally be found in the weld area, which should be removed by thermal gouging and subsequent re-welding. High shrinkage restraint of repair welds may lead to crack formation and component failure, predominantly in interaction with degraded microstructures and mechanical properties due to repair cycles. This study aims for elaboration of recommendations for repair concepts appropriate to the stresses and materials involved to avoid cold cracking, damage and expensive reworking. In part 1 [1] of this study, systematic investigations of influences of shrinkage restraint on residual stresses and cold cracking risk during repair welding of two high-strength steels S500MLO for offshore application and S960QL for mobile crane structures were focussed. In this part 2, the microstructure, particularly hardness, and residual stresses due to gouging and influences of heat control parameters in repair welding are analysed. A clear reduction in residual stress after gouging can be observed, especially for the specimens with restrained transverse shrinkage. Gouging to a depth of approx. 2/3 of the seam height does not lead to a complete relaxation of the observed reaction forces. Particularly for the higher strength steel S960QL, there are pronounced areas influenced by the gouging process in which a degradation of the microstructure and properties should be assumed. Overall, the repair welds show a significant increase in the width of the weld and HAZ compared to the original weld, especially in the case of S960QL/G89. The repair welds show higher welding-induced stresses than the original welds, especially in the areas of the HAZ and the base metal close to the weld seam. This behaviour can be attributed overall to increased restraint conditions due to the remaining root weld or shorter gouge grooves. In good agreement with earlier investigations, the residual stresses transverse to the weld can be significantly reduced by upwardly limited working or interpass temperatures, and the reaction stresses resulting from high restraint conditions can be effectively counteracted. The influence of the heat input on the stress formation is low compared to the interpass temperature for both test materials. KW - Repair-welding KW - Wind Energy KW - High-strength steels KW - Cold cracking KW - Residual stresses KW - Offshore steels PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-600259 DO - https://doi.org/10.1007/s40194-024-01731-7 SN - 0043-2288 SP - 1 EP - 15 PB - Springer Nature AN - OPUS4-60025 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Willeke, Maraike A1 - Giese, Marcel A1 - Lorenz, Swenja A1 - Treutler, Kai A1 - Schröpfer, Dirk A1 - Wesling, Volker A1 - Kannengießer, Thomas T1 - Effect of alloy modification on the wear protection coatings made of Ni- and Co-based materials and surface machinability via ultrasonic milling process N2 - AbstractWear-resistant coatings are required for highly efficient and economical steel components in equipment, process, and power plant engineering to withstand high corrosive, tribological, thermal, and mechanical stresses. Co-alloys are used as wear-resistant coatings for steel components, tailored to the specific application. The substitutability of Co alloys with Ni-based wear protection systems, in addition to price and supply uncertainties, is facilitated by the combination of innovative welding and machining processes such as ultrasonic-assisted milling. The aim of the study is to improve the machinability of two different hard-facing alloys while maintaining the same wear protection potential. Therefore, the wear-resistant alloys NiMoCrSi (Colmonoy C56) and CoMnCrSi (Tribaloy T400) were modified by the alloying additions Nb, Hf, and Ti and then applied to a carbon-manganese steel S355 using the plasma transfer arc (PTA) welding process. The influence of the alloying additions on the microstructure as KW - Wear resistance KW - Co-based alloy KW - Ni-based alloy KW - PTA welding process KW - Ultrasonic assisted milling process PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-623931 DO - https://doi.org/10.1007/s00170-024-14955-0 SN - 0268-3768 SP - 1 EP - 17 PB - Springer Science and Business Media LLC AN - OPUS4-62393 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Giese, Marcel A1 - Gräbner, Maraike A1 - Schröpfer, Dirk A1 - Treutler, Kai A1 - Lorenz, Svenja A1 - Kannengießer, Thomas A1 - Wesling, Volker T1 - Alloy modification and ultrasonic-assisted milling of wear-resistant alloys with defined surfaces N2 - The reduction of CO2 emissions is closely linked to the development of highly efficient and economical steel components in plant and process engineering. To withstand the high combined corrosive, tribological, thermal, and mechanical stresses, wear-resistant coatings tailored to the application and steel grade are used. In addition to the increasing demand to substitute conventional cobalt alloys with nickel alloys, there is also a growing need for defined or functional surfaces of high integrity. Due to high tool wear, milling operations required to produce the complex geometries of the components are often not economically feasible for SMEs. By means of alloy modification of the filler metals for nickel-based plasma build-up welded wear-resistant coatings and by the use of innovative ultrasonic-assisted milling processes more favourable machinability shall be achieved without reducing the wear protection potential. In this paper, the influence of the microstructure and precipitation morphology adjusted by means of alloy modification on the machinability is investigated. This is done based on a wear protection alloy NiCrMoSiFeB (trade name: Colmonoy 56 PTA) typically used for screw machines, which substitutes conventional CoCr alloys (Stellite). Metallurgical investigations and in-situ measurements of occurring process forces and temperatures at the tool cutting edge during milling as well as subsequent investigations of tool wear and surface integrity allow a detailed analysis and correlation between microstructural properties and machinability. For the cast samples, a clear change in the microstructure and hardness can be seen through the addition of Al, Ti, or Nb. These differences lead to an improvement in the machining process for Nb. Al and Ti cause long-needled or star-shaped precipitations and hardness increases, which lead to higher cutting forces and increased tool wear. KW - Cladding KW - Wear resistant alloys KW - Alloy modification KW - Post-processing KW - Ultrasonic assisted milling KW - Renewable energy PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-622918 DO - https://doi.org/10.1007/s40194-024-01786-6 SN - 1878-6669 VL - 68 SP - 2567 EP - 2575 PB - Springer Science and Business Media LLC CY - Berlin ; Heidelberg AN - OPUS4-62291 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Welding of in service hydrogen pipelines for repair and maintenance purposes Concepts and Challenges N2 - Hydrogen will make a decisive contribution to a sustainable large-scale energy supply, the transport of which will be based on long-distance pipeline grids. Previous material compatibility studies have shown that the currently used low-alloy pipe steels are generally suitable for hydrogen pipelines. However, this cannot be directly transferred to the case of repair welding. For technical and economic reasons, welding work on hydrogen pipelines in service is usually carried out during operation under continuous pressure and gas flow. In this context, concepts such as hot tapping and stoppling are well established in natural gas (NG) grids and crude oil transportation. In hot tapping, a pressurized pipeline is drilled by flanging a sealed, pressure-tight system consisting of a shut-off valve and drilling equipment. For this purpose, sleeves (made of preformed cylindrical half-shells) must be welded by longitudinal seams and then welded to the product-carrying pipeline by circumferential girth welds. Preheat temperatures of approximately 100 °C must be maintained for most manual metal arc (MMA) / shielded metal arc welding (SMAW) and 250 °C for the interpass temperature in multi-pass welding. This is particularly important for thin-walled pipelines because the austenitizing temperature is exceeded on the inside of the pipeline when the girth welds are welded. As a result, significantly higher hydrogen absorption in the pipeline steel is expected, with possible degradation of mechanical properties or cracking. T2 - MSE 2024: International Materials Science and Engineering Congress CY - Darmstadt, Germany DA - 24.09.2024 KW - Hydrogen KW - Repair welding KW - Pipelines KW - In-service PY - 2024 AN - OPUS4-61155 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Influence of residual stresses and heat control on stress relief cracking in a CrMoV steel mockup N2 - Preventing failures in the manufacture or operation of petrochemical reactors made from creep-resistant, low-alloy steels such as 13CrMoV9-10 still requires research, despite over 60 years of investigation into the field of stress relief cracking. Welding this steel grade requires care. This is due to its low toughness and high strength in the welded condition if not heat treated after welding, combined with an increased susceptibility to cracking during stress relaxation. Previous research on cracking in creep resistant steels has focused on thermal and metallurgical factors; however, little knowledge has been gained on cracking under real-life restraint conditions. In this work, the influence of welding heat control on cracking was investigated by simulating the manufacturing conditions prevailing in the construction of petrochemical reactors using a special weld mockup. The application of acoustic emission analysis showed that cracks formed during post-weld heat treatment in a temperature range between 300 °C and 500 °C. Compared to small scale samples, the toughness of the restrained welds was significantly lower. SEM and TEM analyses of all samples revealed early ageing due to early precipitation of special carbides during post-weld heat treatment under restraint. Neutron diffraction experiments showed that the residual stresses in the weld seam reach the yield point of the material. The presentation provides an overview of how a comprehensive assessment of the integrity of submerged arc welded CrMoV steels can be achieved in the laboratory. T2 - Cracking Phenomena in Welding and Additive Manufacturing 2025 CY - Trollhättan, Sweden DA - 12.03.2025 KW - CrMoV KW - Stress Relief Cracking KW - Sub-merged arc welding PY - 2025 AN - OPUS4-62783 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eissel, A. T1 - Modification of CoCr alloys to optimize of additively welded microstructures and subsequent surface finishing N2 - Due to increasing requirements relating to the efficiency of highly stressed components in turbine or plant construction, the use of cost-intensive, difficult to process materials is increasingly necessary today. In this context, cobalt-chromium alloys in particular are highly resistant to thermal and mechanical stress, as well as to corrosive and abrasive loads. Moreover, increasingly complex structures and the optimisation of resource efficiency also require additive manufacturing steps for the production or repair of components in many sectors. In order to realise a homogeneous and isotropic microstructure, alloy modifications are made to the alloy CoCr26Ni9Mo5W. For this purpose, hafnium and zirconium are added at 1 % and 0,33 % by mass each, as these elements are supposed to have a positive effect on the microstructure morphology. Plasma-Transferred-Arc is used for the welding tests. Wall structures are welded by multiple single-layer, overlapping welding beads on low-alloyed steel substrate (S355). The results show that the alloying elements hafnium and zirconium have a clear influence on the microstructure. Hardness measurements were also carried out. With each modification, the hardness is increased compared to the original material. The machining analyses show a reduction in cutting forces using ultrasonic assisted milling for high cutting speed and low feed rate. T2 - 2021 Intermediate meeting of C IX NF CY - Online meeting DA - 09.03.2021 KW - Alloy modification KW - Ultrasonic-assisted milling KW - Plasma-Transferred-Arc KW - Filler metal modification KW - Additive manufacturing PY - 2021 AN - OPUS4-52356 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröpfer, Dirk A1 - Kromm, Arne A1 - Kannengießer, Thomas T1 - Optimization of welding loads with narrow groove and application of modified spray arc process N2 - Current efforts for lightweight design result in a growing application of high-strength fine-grained structural steel in modern constructions, e.g. mobile cranes, with yield strength from 960 MPa. The design of welded structures and welding processes becomes more challenging with increasing material strength and elastic ratios. High residual stresses are able to diminish lifetime, load capacity and component safety and should be avoided. Recent analyses have shown strong influences of heat control and restraint of the weld due to arising reaction stresses, superimposing with local residual welding stresses. Modern inverter technologies allowed the development of numerous modified spray arc processes driven by power source manufacturers, which provide virtually similar features and several benefits, enabling welding of narrower seams with reduced weld volumes and total heat inputs. This research focuses on welding loads due to modified weld seams. The global reaction forces and moments and their superposition with local residual stresses in welded components due to external shrinkage restraints were investigated using a special testing facility and XRD. The restraint intensity, weld seam geometry and welding process were varied for statistical evaluations of resulting welding loads. When welding under restraint, a reduction of the weld seam volume causes significantly lower reaction stress levels. KW - Residual stresses KW - MAG welding KW - Restraint KW - High-strength steels KW - Process parameters PY - 2017 DO - https://doi.org/10.1007/s40194-017-0484-3 SN - 1878-6669 SN - 0043-2288 VL - 61 IS - 6 SP - 1077 EP - 1087 PB - Springer CY - Berlin Heidelberg AN - OPUS4-41071 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Becker, Amadeus A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas A1 - Michael, Thomas T1 - Konstruktive Einflüsse bei der beanspruchungsgerechten Reparatur geschweißter Bauteile aus hochfesten Feinkornbaustählen N2 - Für eine nachhaltige und ressourceneffiziente Fertigung von Windkraftanlagen ist der Einsatz moderner hochfester Feinkornbaustähle vielfach notwendig. Bei der Montage hochfester Stahlkonstruktionen kommt es trotz anforderungsgerechter schweißtechnischer Fertigung vereinzelt zur Detektion von unzulässigen Unregelmäßigkeiten im Schweißbereich. Derzeitige Normen und Verarbeitungsrichtlinien geben hierbei kaum Informationen zu adäquaten Reparaturkonzepten, insbesondere für hochfeste Stähle. Vor diesem Hintergrund werden an der Bundesanstalt für Materialforschung und -prüfung (BAM) bauteilrelevante Untersuchungen zu den schweißbedingten Beanspruchungen und Gefügeveränderungen bei der schweißtechnischen Reparatur durch lokales thermisches Ausfugen und erneutes Schweißen durchgeführt. Hierzu werden einige wesentliche Ergebnisse an Beispielen des Ingenieurbaus, mit Blick auf die mechanisch-technologischen Eigenschaften und Eigenspannungen erörtert. In einem aktuellen Vorhaben (FOSTA P1311, IGF 20162N) sind darauf aufbauend die Einflüsse durch die Schrumpfbehinderung und Wärmeführung beim Reparaturschweißen hochfester Feinkornbaustähle (S500MLO, S960QL) sowie die Reparaturzyklenanzahl Fokus systematischer Untersuchungen. Mittels strukturmechanischer Berechnungen ließen sich hierzu selbstbeanspruchende Probenformen identifizieren, die unterschiedliche definierte Steifigkeitsverhältnisse von Reparaturschweißnähten realer Bauteile abbilden. Schweißnähte an diesen bauteilähnlichen Proben weisen signifikant erhöhte schweißbedingte Beanspruchungen mit zunehmenden (Biege-)Einspanngraden auf. Im Vergleich mit bisherigen Erkenntnissen wird gezeigt, dass eine sichere Reparatur solcher Schweißnähte nur mittels optimaler Reparaturkonzepte und Wärmeführung gelingt, um diesen hohen Beanspruchungen und auch den speziellen Gefügen hochfester Stähle Rechnung zu tragen. Ziel der Untersuchungen ist es letztlich, Empfehlungen für beanspruchungs- und werkstoffgerechte Reparaturkonzepte gerade für KMU abzuleiten, um Schäden und zumeist teure Nacharbeiten zu vermeiden. T2 - 4. Niedersächsisches Symposium Materialtechnik CY - Online meeting DA - 25.02.2021 KW - Eigenspannungen KW - Gefügedegradation KW - Hochfester Feinkornbaustahl KW - Reparatur KW - Schweißen PY - 2021 SN - 978-3-8440-8021-6 SN - 2364-0804 VL - 10 SP - 488 EP - 501 PB - Shaker Verlag CY - Düren AN - OPUS4-53315 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Witte, Julien T1 - Additive Manufacturing of Iron Aluminides: Microstructure, Machinability, and Surface Integrity N2 - The increasing global focus on energy and resource efficiency has stimulated a growing interest in additive manufacturing. AM offers economic advantages and enables an efficient use of materials. However, AM components often require subsequent mechanical post-processing, such as machining (e.g. milling), to achieve the final contours or surfaces. This is a particular challenge due to the heterogeneous and anisotropic nature of AM structures, which affect machining and the resulting component properties. High-performance materials such as iron aluminide represent a promising alternative to conventional high-temperature materials with a significant economic advantage. However, the strength and hardness properties, which are advantageous for applications in highly stressed lightweight components, pose a challenge for economical machining in addition to the AM microstructure properties. The difficult-to-cut material causes accelerated tool wear and insufficient surface quality. This study shows that crack-free additive manufacturing of the three-component system of iron-nickel-aluminum is possible and advantages in terms of machinability compared to FeAl-AM components are achieved. The more homogeneous microstructure leads to a reduction in cutting forces, with positive effects on the machinability and optimized surface integrity. Ultrasonic assisted milling (USAM) offers great potential to address the major challenges posed by difficult-to-cut materials and additively manufactured weld structures. Therefore, this study focuses on assessing the transferability of previous positive results by USAM to the selected iron aluminide alloys. The machinability of the aluminides is analyzed by varying significant influencing variables in finish milling experiments and evaluated in terms of the loads on the tool and the resulting surface integrity. T2 - 77. IIW Annual International Conference CY - Rhodos, Greece DA - 07.07.2024 KW - Additive manufacturing KW - Surface-integrity KW - Iron-aluminide KW - Ultrasonic-assisted milling KW - Difficult-to-cut KW - Tool wear PY - 2024 AN - OPUS4-62027 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Joining technology for the new hydrogen economy: Current need and future perspectives N2 - This presentation gives an overview on the importance of joining processes for component fabrication in hydrogen technologies. For that reason, the current need and future research and developement activites are highlighted for the three technological fields: hydrogen storage, transport and use (in terms of the emerging field of additive manufacturing). Finally, some remarks are given for necessary changes in the standardization. T2 - Laser Colloquium Hydrogen 2024 CY - Aachen, Germany DA - 10.09.2024 KW - Hydrogen technologies KW - Joining KW - Welding KW - Challenges KW - Standardization PY - 2024 AN - OPUS4-61012 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kaiser, Sebastian T1 - Vorstellungsvortrag: "H2-SuD" - Einfluss des Schweißens auf die Wasserstoffaufnahme und Degradation im Betrieb befindlicher H2-Ferngasleitungen N2 - Zur Umsetzung der wasserstoffbasierten Energiewende ist eine zuverlässige Transportinfrastruktur unverzichtbar. Hierfür ist die Nutzung großer Teile des vorhandenen Erdgasnetzes vorgesehen. Im Rahmen von Reparatur- und Wartungsarbeiten ist das Schweißen im Betrieb an Erdgaspipelines Stand der Technik. In Verbindung mit Wasserstoff wirft diese Technik jedoch Fragen der Materialverträglichkeit auf. Das im Vortrag vorgestellte Projekt H2SuD leistet Beiträge zur Aufklärung des Einflusses von Reparaturschweißprozessen auf die Wasserstoffaufnahme und Degradation im Betrieb befindlicher H2 Gasleitungen. Ein Schwerpunkt des Vortrages liegt auf der im Projekt erarbeiteten Prüfmethode für Modellversuche, mit denen der Einfluss von Schweißen im Betrieb an Pipelines auf die Wasserstoffaufnahme getestet wird. Die Durchführung erster Versuche und dabei erzielte Ergebnisse werden präsentiert. T2 - Bacheloranden-, Masteranden-, Doktoranden Kolloquium (BMDK) OvGU Magdeburg CY - Magdeburg, Germany DA - 17.01.2024 KW - Pipeline KW - Prüfverfahren KW - Schweißen KW - Reparatur KW - Wasserstoff PY - 2024 AN - OPUS4-59447 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lamiel, C. A1 - Lee, Y. R. A1 - Cho, M. H. A1 - Tuma, Dirk A1 - Shim, J.-J. T1 - Enhanced electrochemical performance of nickel-cobalt-oxide@reduced graphene oxide//activated carbon asymmetric supercapacitors by the addition of a redox-active electrolyte N2 - Supercapacitors are an emerging energy-storage system with a wide range of potential applications. In this study, highly porous nickel-cobalt-oxide@reduced graphene oxide (Ni-Co-O@RGO-s) nanosheets were synthesized as an active material for supercapacitors using a surfactant-assisted microwave irradiation technique. The RGO-modified nanocomposite showed a larger specific area, better conductivity, and lower resistivity than the unmodified nanocomposite because the RGO facilitated faster ion diffusion/transport for improved redox activity. The synergistic effect of Ni-Co-O@RGO-s resulted in a high capacitance of 1903 F/g (at 0.8 A/g) in a mixed KOH/redox active K3Fe(CN)6 electrolyte. The asymmetric Ni-Co-O@RGO-s//AC supercapacitor device yielded a high energy density and power density of 39 Wh/kg and 7500 W/kg, respectively. The porous structure and combination of redox couples from both the electrode and electrolyte provided a highly synergistic effect, which improved the performance of the supercapacitor device. KW - Ni-Co oxide KW - Reduced graphene oxide KW - Nanocomposite KW - Supercapacitor PY - 2017 DO - https://doi.org/10.1016/j.jcis.2017.08.003 SN - 0021-9797 SN - 1095-7103 VL - 507 SP - 300 EP - 309 PB - Elsevier Inc. CY - Amsterdam AN - OPUS4-41284 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mady, A. H. A1 - Baynosa, M. L. A1 - Tuma, Dirk A1 - Shim, J.-J. T1 - Facile microwave-assisted green synthesis of Ag-ZnFe2O4@rGO nanocomposites for efficient removal of organic dyes under UV- and visible-light irradiation N2 - Nanocomposites of Ag-ZnFe2O4@reduced graphene oxide (rGO) were synthesized using a one-pot microwave-assisted self-assembly method. The morphology and structure of the Ag-ZnFe2O4@rGO nanocomposites were characterized. The nanocomposites formed with 15.2 wt% rGO showed excellent adsorption properties and high photocatalytic activity for the degradation of methylene blue (MB), rhodamine B (RhB), and methyl orange (MO). The synergistic interactions between Ag, ZnFe2O4, and rGO decreased the aggregation of the nanoparticles (NPs) and increased the surface area, resulting in better absorption in both UV and visible light. Such a structure was helpful for separating the photoexcited electron-hole pairs and accelerating electron transfer. Electrochemical impedance spectroscopy (EIS) revealed a smaller resistance in the solid-state interface layer and charge transfer on the composite surface than that of the bare ZnFe2O4 NPs and ZnFe2O4@rGO nanocomposite. The Ag-ZnFe2O4@rGO nanocomposite could be recovered easily by a magnet and reused five times with no significant decrease in photocatalytic activity. The as-prepared Ag-ZnFe2O4@rGO nanocomposite catalyst could be applied to the removal of hard-to-degrade waste materials owing to its high efficiency in both UV and visible light and its excellent reusability. KW - nanoparticles KW - microwave synthesis KW - photocatalysis PY - 2017 DO - https://doi.org/10.1016/j.apcatb.2016.10.033 SN - 0926-3373 SN - 1873-3883 VL - 203 SP - 416 EP - 427 PB - Elsevier B. V. CY - Amsterdam AN - OPUS4-37962 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ebell, Gino T1 - Risiko der Wasserstoffentwicklung an martensitischen Schraubankern unter baupraktischen Bedingungen N2 - Die vorliegende Untersuchung beschäftigt sich mit der Fragestellung ob unter praxisrelevanten Bedingungen die Entstehung von Wasserstoff an vollmartensitischen Schraubankern möglich ist. Im Gegensatz zu austenitischen Werkstoffen besteht bei martensitischen Werkstoffen bei Gegenwart von Wasserstoff stets die Möglichkeit einer wasser-stoffinduzierten Versprödung des Materials. Hierfür wurde ein in der Praxis häufig anzutreffendes Szenario gewählt, das ein galvanisches Element, bestehend aus nichtrostenden Schraubankern (in diesem Fall martensitischen) und einer verzinkten Ankerplatte an einem Betonkörper, umfasst. Zum Nachweis einer Wasserstoffentwicklung wird der Elementstrom zwischen den Bauteilen sowie das Korrosionspotential erfasst. Die Ergebnisse der Versuche zeigen, dass über eine zeitlich begrenzte Dauer eine starke kathodische Polarisation der martensitischen Schraubanker durch die korrosive Auflösung des Zinks erfolgt. Als Folge kommt es zur Wasserzersetzung im Phasengrenzbereich der Schraubanker und zur Entstehung von atomarem Wasserstoff. Das berechnete Gasvolumen des entstandenen Wasserstoffs an den Stahlankern wurde bestimmt und lag im Mittel bei 11,14 ± 1,94 ml. Eine Diffusion des an der Stahloberfläche adsorbierten Wasserstoffs in den martensitischen Werkstoff ist somit theoretisch möglich und impliziert eine mögliche Gefährdung durch wasserstoffinduzierte Rissbildung und spontanem Versagen unter Belastung. T2 - Arbeitskreis Korrosionsschutz im konstruktiven Ingenieurbau CY - Online meeting DA - 24.09.2020 KW - Korrosion KW - Wasserstoff PY - 2020 AN - OPUS4-51309 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tuma, Dirk A1 - Safarov, J. A1 - Sperlich, C. A1 - Namazova, A. A1 - Aliyev, A. A1 - Shahverdiyev, A. A1 - Hassel, E. T1 - Carbon dioxide solubility in 1-butyl-3-methylimidazolium tetrafluoroborate and 1-butyl-3-methylimidazolium tetrachloroferrate over an extended range of temperature and pressure N2 - Solubility data of carbon dioxide (CO2) in the two ionic liquids 1-butyl-3-methylimidazolium tetrafluoroborate [BMIM][BF4] and 1-butyl-3-methylimidazolium tetrachloroferrate [BMIM][FeCl4] at T = (273.15-413.15) K and pressures up to p = 4.5 MPa are presented. In Addition to the experiments, a literature review was done to compare the new results with published solubility data. The measurements were carried out using an isochoric method which operates in decrements of deltaT = 20 K within the investigated temperature range and at selected four different pressure steps ranging from a pressure p of around 4.5 MPa to around 0.5 MPa. The solubility of CO2 decreases in both ionic liquids with increasing temperatures. Within the p,T-range investigated, CO2 displayed a solubility in [BMIM][BF4] from a mole fraction x = 0.0117 and a corresponding molality m = 0.0526 mol/kg at T = 413.15 K and p = 0.417 MPa up to x = 0.4876 and m = 4.2094 mol/kg at T = 293.15 K and p = 4.349 MPa. The corresponding values for the solubility in [BMIM][FeCl4] start at a mole fraction x = 0.0268 and a corresponding molality m = 0.0818 mol/kg at T = 413.15 K and p = 0.443 MPa and end at x = 0.5126 and m = 3.1216 mol/kg at T = 293.15 K and p = 4.478 MPa. At a constant temperature, CO2 is better soluble in [BMIM][FeCl4] than in [BMIM][BF4] and the mean value of the solubility difference related to mole fraction x over the pressure range investigated amounts to about 4 % at T = 273.15 K and monotonously increases to about 92 % at T = 413.15 K. Henry's law constant as well as derived thermodynamic properties, such as the Gibbs energy of solvation, the enthalpy of solvation, the entropy of solvation, and the heat capacity of solvation, were calculated and discussed regarding the solute-solvent molecular interactions. KW - Ionic liquid KW - Gas solubility KW - Henry's law constant KW - Solvation properties PY - 2018 DO - https://doi.org/10.1016/j.fluid.2018.03.019 SN - 0378-3812 SN - 1879-0224 VL - 467 SP - 45 EP - 60 PB - Elsevier B.V. CY - Amsterdam AN - OPUS4-44892 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mohr, Gunther T1 - Überblick und Beispiele zur additiven Fertigung N2 - Im Vortrag wird in die Grundlagen der additiven Fertigungsverfahren eingeführt und dies für metallbasierte Verfahren vertieft. Es werden zudem aktuelle industrielle Anwendungsbeispiele aufgezeigt sowie Forschungsbedarfe und Herausforderungen benannt. T2 - DVS-Bezirksverbandstreffen Berlin CY - Berlin, Germany DA - 28.02.2018 KW - Additive Fertigung KW - Additive manufacturing KW - Laserstrahlschmelzen PY - 2018 AN - OPUS4-46003 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Strom ohne Ende? Herausforderungen für die Fügetechnik im Zuge der Energieerzeugung im 21. Jahrhundert N2 - Die Energiewirtschaft ist bereits jetzt in massivem Umbruch. Herausforderungen der Energiewende sind u.a. die Einbindung von regenerativen Energiequellen und deren Speicherung. Dieses stellt auch die Fügetechnik, als zentrale Produktionstechnologie für die Komponentenfertigung, vor neue Aufgaben. Der Vortrag gibt zu ausgewählten Themen einen kurzen Überblick. T2 - Vortragsreihe des DVS Bezirksverbandes Berlin CY - Berlin, Germany DA - 31.10.2018 KW - Fügetechnik KW - Energieerzeugung KW - Schweißen KW - Komponenten PY - 2018 AN - OPUS4-46483 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mohr, Gunther T1 - Effects of inter layer time and build height on resulting properties of 316L stainless steel processed by laser powder bed fusion N2 - Das pulverbettbasierte selektive Laserstrahlschmelzen (engl. laser powder bed fusion, L-PBF) ist die am weitesten verbreitete additive Fertigungstechnologie für die Herstellung metallischer Komponenten. Unter der Vielzahl an Einflussfaktoren auf die Qualität und die mechanischen Eigenschaften von L-PBF-Bauteilen hat die Zwischenlagenzeit (engl. inter layer time, ILT) bisher kaum Beachtung in der wissenschaftlichen Literatur gefunden, obwohl sie je nach Bauraumausnutzungsgrad stark variieren kann. In diesem Vortrag werden Ergebnisse einer Studie präsentiert, die den Einfluss der ILT in Kombination mit der Bauteilhöhe und unter Berücksichtigung verschiedener Volumenenergiedichten am Beispiel der austenitischen Stahllegierung AISI 316L untersucht. Die Fertigungsprozesse wurden in-situ mittels Thermographiekamera überwacht. Auf diese Weise konnten intrinsische Vorerwärmungstemperaturen während der Bauteilfertigung lagenweise extrahiert werden. Es wurden signifikante Effekte der ILT und der Bauteilhöhe auf Wärmeakkumulation, Mikrostruktur, Schmelzbadgeometrie und Härte festgestellt. Ferner konnte ein Anstieg von Defektdichten bei einem gegenseitigen Wechselspiel aus Bauteilhöhe und ILT aufgezeigt werden. Die Zwischenlagenzeit wurde somit als kritischer Faktor für die L-PBF-Fertigung von Realbauteilen identifiziert. T2 - 74th IIW Annual Assembly and International Conference CY - Online meeting DA - 07.07.2021 KW - Additive Manufacturing KW - Laser powder bed fusion KW - In-situ process monitoring KW - Thermography KW - Preheating temperature KW - Inter layer time PY - 2021 AN - OPUS4-52954 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Thickness and microstructure effect on hydrogen diffusion in creep-resistant 9 % Cr P92 steel and P91 weld metal N2 - Martensitic 9 %-Cr steels like P91 and P92 show susceptibility to delayed hydrogen assisted cracking depending on their microstructure. In that connection, effective hydrogen diffusion coefficients are used to assess the possible time-delay. The small number of available diffusion coefficients varies already at room temperature by several orders of magnitude (mostly regarded as result of present microstructure). Especially P91 weld metal diffusion coefficients are rare so far. For that reason, electrochemical permeation experiments had been conducted using P92 base metal and P91 weld metal (in as-welded and heat-treated condition) with different thicknesses. The diffusion coefficients are calculated by two methods (time-lag and inflection point method) were performed. The results show that, despite of microstructural effects, the sample thickness must be considered as it influences the calculated diffusion coefficients. Finally, the comparison of calculated and measured hydrogen concentrations (determined by carrier gas hot extraction) enables the identification of realistic diffusion coefficients. T2 - IIW Annual Assembly, Meeting of Commission IX-C CY - Online meeting DA - 15.07.2021 KW - Creep-resistant steel KW - Diffusion KW - Electrochemical permeation KW - Hydrogen KW - Welding PY - 2021 AN - OPUS4-53048 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Hydrogen embrittlement of steels N2 - Hydrogen assisted cracking of metals is a serious issue in the safety of components, espcially in case of welding. The current presentation gives an overview on specialized testing procedures at Department 9 including the quantitative determination of hydrogen. T2 - HYDROGENIUS BAM Joint Hydrogen Symposium CY - Online meeting DA - 06.07.2021 KW - Hydrogen KW - Embrittlement KW - Degradation KW - Carrier gas hot extraction KW - Welding PY - 2021 AN - OPUS4-53049 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scharf-Wildenhain, R. T1 - Heat control and design-related effects on the properties and welding stresses in WAAM components of high-strength structural steels N2 - Commercial high-strength filler metals for wire arc additive manufacturing (WAAM) are already available. However, widespread industrial use is currently limited due to a lack of quantitative knowledge and guidelines regarding welding stresses and component safety during manufacture and operation for WAAM structures. In a joint research project (FOSTA-P1380/IGF21162BG), the process- and material-related as well as design influences associated with residual stress formation and the risk of cold cracking are being investigated. For this purpose, reference specimens are welded fully automated with defined dimensions and systematic variation of heat control using a special, high-strength WAAM filler metal (yield strength >790 MPa). Heat control is varied by means of heat input (200–650 kJ/m) and interlayer temperature (100–300 °C). The ∆t8/5 cooling times correspond with the recommendations of steel producers (approx. 5–20 s). Welding parameters and AM geometry are correlated with the resulting microstructure, hardness and residual stress state. High heat input leads to a lower tensile stress in the component and may cause unfavorable microstructure and mechanical properties. However, a sufficiently low interlayer temperature is likely to be suitable for obtaining adequate properties at a reduced tensile stress level when welding with high heat input. The component design affects heat dissipation conditions and the intensity of restraint during welding and has a significant influence on the residual stress. These complex interactions are analyzed within this investigation. The aim is to provide easily applicable processing recommendations and standard specifications for an economical, appropriate and crack-safe WAAM of high-strength steels. T2 - Third edition of the International Congress on Welding, Additive Manufacturing and associated non destructive testing CY - Online meeting DA - 08.06.2022 KW - MAG-Schweißen KW - Eigenspannungen KW - Additive Fertigung KW - Hochfester Stahl KW - Kaltrisssicherheit PY - 2022 AN - OPUS4-56710 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erxleben, Kjell T1 - Hydrogen determination in welded metallic materials: Necessity and challenges N2 - In the course of tomorrow's hydrogen-based energy transition, the construction of the corresponding infrastructure will play a central role. The majority of materials used to date are typically welded for component fabrication. In that context, steels are widely applied and can be prone to hydrogen embrittlement. For the evaluation of any hydrogen effect on, for example, the mechanical properties of a welded metallic material, the hydrogen content must be precisely determined. According to ISO 3690, carrier gas hot extraction (CGHE) can be used. In addition to the pure quantification of hydrogen, thermal desorption analysis (TDA) with varied heating rates can be used to determine and evaluate the bonding state at microstructural defects in the material. For both techniques, experimental and measurement influences have to be considered, which have a great effect on the result. For CGHE, for example, ISO 3690 suggests different sample geometries as well as minimum extraction times. The present study summarizes results and experiences of numerous investigations with different sample temperatures and geometries (ISO 3690 type B and cylindrical TDA samples) regarding: the influence of the sample surface (polished/welded), measurement accuracies depending on the sample volume. In particular, a deviating extraction temperature to the set temperature, can significantly falsify the measurement results. Based on the results, methods are shown to quickly reach the desired extraction temperature without having to physically interfere with the measurement equipment. This serves to substantially improve the reliability of hydrogen measurement through increased signal stability and accelerated hydrogen desorption. In general, an independent temperature measurement with dummy samples for the selected heating procedure is advisable to exclude possible unwanted temperature influences already before the measurement. In addition (and way more important), the methods described can be transferred directly to industrial applications. T2 - Eurocorr 2023 - The European Corrosion Congress CY - Brussels, Belgium DA - 27.08.2023 KW - Hydrogen KW - Carrier gas hot extraction KW - Welding KW - ISO 3690 KW - Measurement PY - 2023 AN - OPUS4-58305 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kaiser, Sebastian T1 - Schweißen im Betrieb an Wasserstoff-Ferngasleitungen N2 - Wasserstoff gilt als Energieträger für die Erreichung der Klimaziele und einer nachhaltigen zukünftigen Energieversorgung. Für den notwendigen Transport des Wasserstoffs in großem Maßstab und über weite Entfernungen ist eine zuverlässige Pipeline-Infrastruktur erforderlich. Umfassende weltweite Forschungsprojekte deuten auf die allgemeine Kompatibilität der verwendeten überwiegend ferritischen Stähle für die vorgesehenen Betriebsbedingungen von bis zu 60 °C bei 100 bar Wasserstoff hin. Dies ist jedoch nicht direkt übertragbar auf schweißtechnische Reparatur- und Wartungsarbeiten an im Betrieb befindlichen Pipelines. Ein im Erdgasnetz etabliertes Verfahren stellt das „Hot-Tapping“ dar, bei dem eine unter Druck stehende Pipeline im Betrieb angebohrt wird. Hierfür kommt ein an die Rohrleitung geschweißtes Formstück zum Einsatz, das die Montage der Bohr-/Lochschneidemaschine ermöglicht. In den Richtlinien EIGA 121/14 bzw. AIGA 033/14 wird darauf hingewiesen, dass das Anbohren von Wasserstoffleitungen kein Routineverfahren darstellt: “[…] a hydrogen hot-tap shall not be considered a routine procedure […]“. Dieser Aussage liegt unter anderem zugrunde, dass das Anschweißen des Formstücks an das Rohr und alle zu erwartenden Wärmebehandlungen vor und nach dem Schweißen eine lokale Temperaturerhöhung verursachen. Insbesondere auch an der Rohrinnenfläche, die dem Wasserstoff ausgesetzt ist. Diese erhöhten Temperaturen begünstigen die Absorption und Diffusion von Wasserstoff in das Material. Besonders zu beachten ist außerdem die lokal auftretende kurzzeitige Austenitisierung des Materials, die eine lokal stark erhöhte Wasserstoffkonzentration verursachen kann. Aus den genannten Gründen gibt diese Studie einen kurzen Überblick über die derzeit weltweit verfügbaren Forschungsprojekte zum Schweißen von Wasserstoff-Pipelines im Betrieb. Vorgestellt werden unter anderem erste Ergebnisse des Kooperationsforschungsprojektes H2SuD, das derzeit an der BAM bearbeitet wird. T2 - 6. Symposium Materialtechnik CY - Clausthal-Zellerfeld, Germany DA - 20.02.2025 KW - Pipeline KW - Schweißen KW - Wasserstoff PY - 2025 AN - OPUS4-62628 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Witte, Julien T1 - Optimizing residual stresses in additively manufactured high-performance materials N2 - The integration of modern high-performance materials in combination with additive manufacturing (AM) has revolutionized the approach to lightweight construction across diverse applications. This study explores the synergy between these materials and additive manufacturing (AM), focusing on their unique properties to engineer resource-efficient structures. Despite these advancements, machining these hard-to-cut materials such as iron-aluminide for safety-critical components remains challenging due to increased tool wear and compromised surface integrity. This research focuses on overcoming these challenges through the application of ultrasonic-assisted milling (USAM), a hybrid machining process exhibiting significant potential. By incorporating ultrasonic oscillations along the milling tool axis, USAM minimizes tool and component surface loads, enhancing tool life and producing defect-free, homogeneous surfaces with reduced roughness parameters. This investigation centers on the influence of ultrasonic-assisted milling on residual material stresses, crucial for component performance under load. In contrast to conventional milling generating tensile stresses, USAM induces advantageous compressive residual stresses, potentially enhancing the component's crack resistance. The study employs experimental variations in ultrasonic amplitude during the machining process to identify optimal parameters for achieving maximum compressive stresses. In addition, the depth profile of these residual stresses on the surface is investigated, which provides more detailed insights into their distribution and possible effects. This research not only contributes to the evolving environment of innovative manufacturing technologies, but also places particular focus on the central role of residual stresses in the performance and reliability of safety-critical AM components. The results not only contribute to a better understanding of ultrasonic-assisted milling, but also provide crucial guidance for the design of components that can withstand the challenges of real-world applications. T2 - BMDK OvGU Magdeburg CY - Magdeburg, Germany DA - 19.06.2024 KW - Ultrasonic-assisted milling KW - Additive manufacturing KW - High-performance materials KW - Surface integrity KW - Residual stresses depth profile PY - 2024 AN - OPUS4-62025 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Witte, Julien T1 - Stresses in repair welding of high-strength steels Part 2: Heat Control and Stress Optimization N2 - In welding of high-strength steels, e.g., for foundations and erection structures of wind energy plants, unacceptable defects can occasionally be found in the weld area, which should be removed by thermal gouging and subsequent re-welding. High shrinkage restraint of repair welds may lead to crack formation and component failure, particularly in interaction with degraded microstructures and mechanical properties due to repair cycles. This study aims for elaboration of recommendations for repair concepts appropriate to the stresses and materials involved to avoid cold cracking, damage and expensive reworking. In part 1 [1] of this study systematic investigations of influences of shrinkage restraint on residual stresses and cold cracking risk during repair welding of two high-strength steels S500MLO for offshore application and S960QL for mobile crane structures were focussed. In this part 2, the microstructure and residual stresses due to gouging and influences of heat control parameters in repair welding are analysed. A clear reduction in residual stress after gouging can be observed, especially for the specimens with restrained transverse shrinkage. Gouging to a depth of approx. 2/3 of the seam height does not lead to a complete relaxation of the observed reaction forces. Particularly for the higher strength steel S960QL, there are pronounced areas influenced by the gouging process in which a degradation of the microstructure and properties should be assumed. Overall, the repair welds show a significant increase in the width of the weld and HAZ compared to the original weld, especially in the case of S960QL/G89. The repair welds show higher welding-induced stresses than the original welds, especially in the areas of the HAZ and the base metal close to the weld seam. This behaviour can be attributed overall to increased restraint conditions due to the remaining root weld or shorter gouge grooves. In good agreement with earlier investigations, the residual stresses transverse to the weld can be significantly reduced by upwardly limited working or interpass temperatures and the reaction stresses resulting from high restraint conditions can be effectively counteracted. The influence of the heat input on the stress formation is low compared to the interpass temperature for both test materials. T2 - IIW Annual Assembly 2023 CY - Singapore DA - 16.07.2023 KW - Repair-welding KW - High-strength steels KW - Cold cracking KW - Residual stresses PY - 2023 AN - OPUS4-59254 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Correlation of process, design and welding residual stresses in WAAM of high-strength steel components N2 - High-strength fine-grained structural steels have great potential for modern weight optimized steel construc-tions. Efficient manufacturing and further weight savings are achievable due to Wire Arc Additive Manu-facturing (WAAM). First commercial high-strength welding consumables for WAAM are already available. However, the application is still severely limited due to a lack of knowledge and guidelines for the industry regarding welding residual stresses and component safety in manufacturing and operation. Residual stresses may be critical regarding the special microstructure of high-strength steels in context with the risk of cold cracking and component performance in service. Therefore, process- and material-related influences, as well as the design effects on residual stress formation and cold cracking, are being investi-gated in a research project (IGF 21162 BG) focusing a high-strength WAAM welding consumable with yield strength of over 800 MPa. Objectives are the establish-ment of special WAAM cold cracking tests and pro-cessing recommendations allowing economical, suita-ble, and crack-safe WAAM of high-strength steels. First studies on process-related influences showed transfor-mation residual stresses arising during cooling, which significantly influence stress evolution of the compo-nent during layer-wise build-up. This has not yet been investigated for WAAM of high-strength steels. Focus of this study is on the systematic investigation of interactions of the WAAM welding process and design with cooling time, hardness, and residual stresses. Defined open hollow cuboids were welded and investi-gated under systematic variation (design of experi-ments, DoE) of the scale/dimensions (cf. Fig. 1a) and heat control (interlayer temperature Ti: 100–300 °C), heat input E: 200–650 kJ/m. The welding parameters were kept constant as possible to avoid any influence by the arc and the material transfer mode. The heat input adjusted primarily via the welding speed. The resulting different weald bead widths were considered by different build-up strategies (weld beads per layer) to ensure defined wall thicknesses. The hardness was determined on cross-sections taken from the manufac-tured hollow cuboids (Fig. 1c) and the analysis of the residual stress state was carried out by means of X-ray diffraction (XRD) at defined positions on the lateral wall (Fig. 1b). The hardness is higher at the top compared to the lower weld beads, as shown in Fig. 1c exemplarily for central test parameters of the DoE = 425 kJ/mm, Ti = 200 °C). This may be attributed to the specific heat control of the top weld beads, i.e., quenching effects, which are not tempered by weld beads above as is the case for lower weld beads implying a higher hardness. It was observed that the hardness level decreases with increasing energy per unit length, while the in-terpass temperature has a rather low influence on the hardness Residual stress analysis was performed on the lat-eral wall in the welding direction, cf. Fig. 1b, to deter-mine the influence of heat control and design. In the top area of the wall, maximum longitudinal residual stress-es of up to over 500 MPa exhibit, which corresponds to approx. 65% of the nominal yield strength of the mate-rial. The statistic evaluation of stress levels in welding direction of all test specimens show that adaption of heat input may reduce welding stresses up to 50%. In-terpass temperature has less pronounced effect on cool-ing times, microstructure, and on the residual level within parameter matrix. Overall, the results show a significant influence of heat input and component di-mensions on the residual stresses and minor effect of the interpass temperature. Hence, the properties of the specimens may be effectively adjusted via heat input. The working temperatures should be considered for global shrinkage behavior or restraints. Such investiga-tions of residual stress are necessary to further deter-mine local and global welding stresses regarding the consequences on the component safety during manu-facturing and service. T2 - 6th International Symposium on Visualization in Joining & Welding Science through Advanced Measurements and Simulation CY - Osaka, Japan DA - 25.10.2022 KW - MAG-Schweißen KW - Additive Fertigung KW - Eigenspannungen KW - Hochfester Stahl KW - Kaltrisssicherheit KW - Wärmeführung KW - Windenergie PY - 2022 AN - OPUS4-56725 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Kurzvorstellung des DVGW-geförderten Projektes “H2SuD” - Einfluss des Schweißens auf die Wasserstoffaufnahme und Degradation im Betrieb befindlicher H2-Gasleitungen N2 - Die Wasserstoffinfrastruktur ist eine zentraler Bestandteil der erfolgreichen Umsetzung der wasserstoffbasierten Energiewende. Dabei bilden Ferngasleitungen quasi das "Rückgrat" der Transportinfrastruktur großer Gasmengen. Dabei müssen unter Umständen Reparaturen an den Pipelines durchgeführt werden. Dabei ist in der Erdgasinfrastruktur das Schweißen an in Betrieb befindlichen (d.h. von Gas durchflossenen) Pipelines Stand der Technik. Es ist jedoch vollkommen offen, inwieweit diese Technik auf die reine Wasserstoffpipelines übertragbar sind. Hierzu leistet das Projekt H2SuD wichtige Beiträge zur Aufklärung des Einfluss eines Reparaturschweißprozesses auf die Wasserstoffaufnahme und Degradation im Betrieb befindlicher H2 Gasleitungen. T2 - Sitzung des Unterarbeitskreises / UAK 2.1.1 "Rohrleitungen" im Rahmen der Normungsroadmap Wasserstofftechnologien CY - Online meeting DA - 16.06.2023 KW - Wasserstoff KW - Schweißen KW - Pipeline KW - Reparatur KW - Prüfverfahren PY - 2023 AN - OPUS4-57714 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quackatz, Lukas T1 - In situ Messung der chemischen Konzentration in der Schmelze während des WIG-Schweißens von Duplexstählen zur Analyse der Phasenverteilung N2 - Die Kombination aus hoher Korrosionsbeständigkeit und guten mechanischen Eigenschaften von Duplexstählen (DSS) ist auf ihre chemische Zusammensetzung und das ausgewogene Phasenverhältnis von Ferrit (α) und Austenit (γ) zurückzuführen. Viele industrielle Anwendungen erfordern eine stoffschlüssige Verbindung von DSS. Das Wolfram-Inertgas-Schweißen (WIG) ist relativ einfach zu handhaben, benötigt nur wenig Platz und ermöglicht ein automatisiertes Schweißen, mit sehr hoher Reproduzierbarkeit und ist daher hervorragend zum Schweißen von DSS. Während der Erstarrung dieser Dualphasenstähle kann es zu kritischen Phasenverhältnissen von α und γ kommen, was zu Erstarrungsrissen, Korrosionsanfälligkeit, geringerer Duktilität und kritischen Festigkeitswerten führt. Um die gewünschten Werkstoffeigenschaften zu erhalten, muss daher die α/γ-Verteilung zuverlässig vorhergesagt werden. Dies geschieht in der Regel mit Hilfe des WRC1992-Diagramms. Die Vorhersagegenauigkeit des Ferritgehalts in diesem Diagramm ist jedoch meist nicht genau genug und muss daher optimiert werden. Daher ist es notwendig, selbst kleinste Veränderungen in der chemischen Zusammensetzung des Schweißguts idealerweise während des Schweißens zu überwachen. Dies wird in diesen Experimenten mit Hilfe der laser-induzierten Plasmaspektroskopie (LIBS) durchgeführt. Ein großer Vorteil dieser Technik ist die hochgenaue zeit- und ortsaufgelöste Messung der chemischen Zusammensetzung während des Schweißens. In vorherigen Arbeiten wurde bereits die chemische Zusammensetzung im Schweißgut und der WEZ quantifiziert. In der präsentierten Untersuchung wird der Einfluss einzelner Elemente, wie Nb und Cu, auf das resultierende Schweißmikrogefüge untersucht. T2 - BMDK der Universität Magdeburg CY - Magdeburg, Germany DA - 25.01.2023 KW - LIBS KW - In situ measurement KW - WRC 1992 diagram KW - Duplex stainless steel KW - TIG welding PY - 2023 AN - OPUS4-56902 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Berkes, L. A1 - Nehring, Grzegorz A1 - Bonnerot, O. A1 - Krutzsch, M. A1 - Rabin, Ira A1 - Richter, T. S. T1 - Mixed Inks in Two Coptic Documents from the Hermopolite Region Relating to Lease Business N2 - In this article, we present two Coptic papyri, P 11934 and P 11935 from the Berlin collection excavated in Ashmunein (ancient Hermopolis) by Otto Rubensohn in 1906. We employ a multi-disciplinary approach that takes into account both their materiality – writing support as well as ink – and their content, as has become ‘best practice’. 1 Material aspects of written documents have traditionally been the purview of papyrologists. Recently developed methods of scientific analysis generate sets of archaeometric data with the potential to improve understanding of the materiality of ancient document production, as well as to yield new evidence for genuine papyrological research questions. To achieve this, a large corpus of comparative data needs to be built. Our contribution offers a first step in this direction. We aim at presenting the papyri, which were selected because of the ink corrosion during conservation work at the Berlin collection, in a format that is exhaustive both for material and textual aspects. The inks from both papyri were analysed using a combination of techniques, contributing to our better understanding of the development of ink technology in Late Antiquity. KW - Coptic papyri KW - Methods of scientific analysis KW - Sets of archaeometric data KW - Mixed Inks KW - Ink corrosion KW - Ancient document production PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-579948 DO - https://doi.org/10.48631/pylon.2023.3.98234 SN - 2751-4722 VL - 2023/3 IS - 3 SP - 1 EP - 18 PB - Ceative Commons Attribution ShareAlike CY - Heidelberg, Germany AN - OPUS4-57994 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ghigo, Tea A1 - Rabin, Ira A1 - Buzi, P. T1 - Black Egyptian inks in Late Antiquity: new insights on their manufacture and use N2 - We present here our methodological approach applied to the study of Egyptian inks in Late Antiquity. It is based on an interdisciplinary strategy, bringing together a variety of disciplines from humanities and natural sciences, and it aims at systematically collecting a statistically relevant amount of data regarding the composition of the inks. The application of a wellestablished, non-invasive protocol that includes near-infrared imaging and X-ray fluorescence spectroscopy for in situ measurements enables the identification and characterisation of inks dating from the end of Late Antiquity onwards. However, sometimes this method limits our understanding when characterising more ancient inks. Trying to overcome these limitations, the potential of a new device for the characterisation of organic compounds is here explored by conducting preliminary tests on mock samples. In this work, we present the results from 77 codicological units that include some of the earliest manuscripts of our corpus that presently lists 159 units. KW - Ink KW - Archaeometry KW - Manuscripts KW - Coptic KW - Egypt PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-503893 DO - https://doi.org/10.1007/s12520-019-00977-3 VL - 12 IS - 3 SP - 1 EP - 14 PB - Springer AN - OPUS4-50389 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nehring, Grzegorz A1 - Bonnerot, Olivier A1 - Gordon, N. A1 - Rabin, Ira T1 - Writing and Correcting a Torah Scroll in Germany of the Thirteenth and Fourteenth Centuries N2 - Scientific material analysis of the elemental composition of inks from different strata of a manuscript has the potential to complement scholarly observations using palaeography and philology in reconstructing the history of the manuscript’s production, correction and repair. There are three typologically different classes of black writing inks: soot inks consist of carbon particles. KW - Manuscript studies KW - Hebrew studies KW - Ink analysis PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-540658 DO - https://doi.org/10.25592/uhhfdm.9749 VL - Comparative Oriental Manuscript Studies Bulletin 7, 2021 IS - 7 SP - 2 EP - 20 PB - Centre for the study of manuscript cultures CY - Hamburg AN - OPUS4-54065 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nehring, Grzegorz A1 - Girard, Solène A1 - Rabin, Ira T1 - Conservation and Technical Evaluation of an Early Medieval Papyrus Codex N2 - In 2005, a team of Polish archaeologists discovered three Coptic codices, two on papyrus and one on parchment, in the rubbish dump of a hermitage at Sheik Abd el-Gurna, Egypt. While the parchment codex and the remains of the bindings of the papyrus ones have been conserved, the text blocks of the papyrus codices were opened and disassembled and after being disinfected remained untouched for nearly 15 years, until the current project started. Currently, all three books are stored in the collection of the Coptic Museum in Cairo. Our team undertook the conservation of and archaeometric research on the papyrus codices. The first of the books contains the Canons of Pseudo-Basil, while the second is an Encomium of St. Pisenthios. Both codices have been palaeographically dated to the seventh-eighth centuries CE. In this paper, we describe our project and present the results of the work carried out on the Canons of Pseudo-Basil. Our work involved photography in transmitted light, measurements of the thickness of the papyrus leaves, and digital microscopy under three-light illumination. These measurements allowed us to determine the types of the inks and characterize the papyrus writing substrate. For conservation, we used a novel method developed in the Egyptian Museum in Berlin that comprises suspending papyrus folios on a translucent, extremely thin Japanese paper inside glass frames without the use of adhesives.In 2005, a team of Polish archaeologists discovered three Coptic codices, two on papyrus and one on parchment, in the rubbish dump of a hermitage at Sheik Abd el-Gurna, Egypt. While the parchment codex and the remains of the bindings of the papyrus ones have been conserved, the text blocks of the papyrus codices were opened and disassembled and after being disinfected remained untouched for nearly 15 years, until the current project started. Currently, all three books are stored in the collection of the Coptic Museum in Cairo. Our team undertook the conservation of and archaeometric research on the papyrus codices. The first of the books contains the Canons of Pseudo-Basil, while the second is an Encomium of St. Pisenthios. Both codices have been palaeographically dated to the seventh-eighth centuries CE. In this paper, we describe our project and present the results of the work carried out on the Canons of Pseudo-Basil. Our work involved photography in transmitted light, measurements of the thickness of the papyrus leaves, and digital microscopy under three-light illumination. These measurements allowed us to determine the types of the inks and characterize the papyrus writing substrate. For conservation, we used a novel method developed in the Egyptian Museum in Berlin that comprises suspending papyrus folios on a translucent, extremely thin Japanese paper inside glass frames without the use of adhesives. KW - Papyrus KW - Codex KW - Conservation KW - Iron gall ink KW - Coptic PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-570998 DO - https://doi.org/10.1080/00393630.2023.2183554 SN - 0039-3630 SP - 1 EP - 12 PB - Taylor & Francis AN - OPUS4-57099 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Rabin, Ira ED - Raggetti, L. T1 - Material Studies of Historic Inks: Transition from Carbon to Iron-Gall Inks N2 - This chapter offers observations and considerations concerning black writing inks encountered in writing supports transmitting documentary and literary texts of the late Antiquity and early Middle Ages. It discusses different types of inks, the Methods of their detection and their use in different times and geographical areas. KW - Material analysis KW - Writing inks KW - Ink fingerprint PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-528057 DO - https://doi.org/10.1163/9789004444805_006 SP - 70 EP - 78 PB - Brill CY - Leiden AN - OPUS4-52805 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas A1 - Eissel, A. A1 - Treutler, K. A1 - Wesling, V. T1 - Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten N2 - Die additive Fertigung (AM) durch schweißtechnische Verfahren eröffnet vielfach ökonomische Vorteile für eine ressour-ceneffiziente Bauteilherstellung. Gerade hinsichtlich der Homogenität und Anisotropie der resultierenden Schweißgefüge und den damit verbundenen Eigenschaften gibt es noch offene Fragestellungen. Die Einstellung der finalen Bauteilgeo-metrie und Oberflächengüte erfordert den komplementären Einsatz abtragender Fertigungsschritte. Hochleistungslegie-rungen auf der Basis von Nickel oder Kobalt sind aufgrund ihrer niedrigen Wärmeleitfähigkeit verbunden mit hoher Festigkeit und Zähigkeit schwer spanbar. Eine gezielte Gefügebeeinflussung mittels Modifikation der AM-Schweißzusatz-werkstoffe und der Einsatz des ultraschallunterstützten Fräsens (US) bietet das Potential insgesamt die Zerspanungssi-tuation zu verbessern. Dieser Lösungsansatz unter Gewährleistung des Erhalts der geforderten Werkstoff- bzw. Bauteileigenschaften ist Untersuchungsgegenstand eines Gemeinschaftsvorhabens (IGF-Nr. 20.979 N/DVS-Nr. 1.3211) der BAM und TU Clausthal/ISAF. Der vorliegende Beitrag stellt Ergebnisse für die beiden untersuchten FeNi- und CoCr-Legierungen sowie wesentliche Zusammenhänge zwischen Legierungsmodifikation, entstehender Gefügemorphologie und Zerspanungseigenschaften der mittels MAG additiv gefertigter Proben vor. Das größte Potential für die Modifikation zeigten Zr und Hf. Die Zulegierung in das Schweißgut erfolgte durch Beschichtung von Massivdrähten sowie durch Her-stellung von Fülldrähten. T2 - DVS Congress - GST CY - Essen, Germany DA - 11.09.2023 KW - Legierungsmodifikation KW - Ultraschallunterstütztes Fräsen KW - Additive Fertigung KW - Oberflächenintegrität PY - 2023 SN - 978-3-96144-230-0 VL - 389 SP - 697 EP - 703 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-58380 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Nina T1 - Materialverhalten und Herausforderungen beim Instandsetzungsschweißen von Altstahl N2 - Neben dem Neubau von Stahlkonstruktionen ist aus Gründen der Nachhaltigkeit und Wirtschaftlichkeit in vielen Bereichen der stahlverarbeitenden Industrie aktuell ein deutlicher Trend zum Bauen im Bestand zu verzeichnen, um kostenintensive Sperrungen oder den Rückbau bestehender Konstruktion zu vermeiden. In Deutschland existieren mehr als 6000 Stahlbrücken und Stahlskelettbauten des Hochbaus aus Altstahl, die älter als 80 Jahre und in den nächsten Jahren instandzusetzen sind. Für werterhaltende und steigernde Maßnahmen an bestehenden Stahlkonstruktionen aus Altstahl, wie Instandsetzungen, Modernisierungen oder Umnutzungen findet das Schweißen als besonders wirtschaftliches Fügeverfahren bislang jedoch kaum Anwendung. Nieten- und Schraubenverbindungen sind dagegen oft äußerst unwirtschaftlich. Für die Instandsetzung ist vielfach bestehendes und beschädigtes durch neues Material zu ersetzen und mit Altstahl, meist Flussstahl, zu schweißen. Dieser Beitrag fokussiert die Analyse der Mikrostruktur in der Wärmeeinflusszone durch MSG-Schweißen verschiedener relevanter Altstähle, um die Schweißeignung durch ausgewählte Zusatzwerkstoffe zu beurteilen. Hierzu ließ sich mittels Dilatometrie subsidiär eine Datenbasis (ZTU-Diagramme, schweißsimulierte Gefüge) schaffen, um systematisch praxisrelevante Schweißexperimente mit minimalen Versuchs- und Materialaufwand abzuleiten. T2 - Forschungsseminar Universität Magdeburg CY - Magdeburg, Germany DA - 08.01.2025 KW - Altstahl KW - Schweiß-ZTU Diagramme KW - Instandsetzungsschweißen PY - 2025 AN - OPUS4-62406 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erxleben, Kjell T1 - Repair welding of in service hydrogen pipelines N2 - In the course of tomorrow's hydrogen-based energy transition, the construction of the corresponding infrastructure will play a central role. In that context, large diameter long-distance transmission pipelines for hydrogen will be the backbone in the European Union with service pressures from 70 to 90 bar (e.g., depending on national regulations). It is a major goal to rededicate the existing LNG infrastructure despite the necessity of new pipelines. From that point of view repairing of such transmissions pipelines via welding can be necessary. For the LNG infrastructure, it is state of the art that repair welding is conducted at pipelines under service, i.e., the LNG is still flowing as pressurized gas in the steel pipes. The reason is that a shut-down of large diameter pipelines is not so easy or sometimes impossible. In fact, as long no oxygen enters the pipeline, there would be any combustion or (in the worst case) explosion. At the moment, it is entirely open if current repair welding procedures for LNG pipelines can be transferred to pure hydrogen pipelines. In opposite to LNG, hydrogen can be way easier absorbed to the pipeline steels and diffuses through the material. If it accumulates in susceptible regions, i.e., in the welded joint, hydrogen assisted embrittlement could occur. The planned welding procedure requires a so-called preheating and maintenance of the weld joint of up to 300°C for several hours. This temperature is way higher compared to the typical service temperature of max. 40 to 50°C at operational pressures of 100 bar. In accordance to API 941, these low-alloyed pipeline steels are subjected to short-term service loads, which they are not designed for. For that reason, a collaborative project between BAM and DVGW (German Association for Gas and Water professions) was initiated in 2022 to answer the following questions by experiments and numerical simulation of: (1) How many hydrogen is additionally absorbed during the heating of the material to max. 300°C under remaining operational pressures? (2) Is the hydrogen concentration sufficient to reach a critical condition? (3) Which material and weld microstructure is the most susceptible? (4) Is there a significant difference in the repair welding behavior of LNG pipelines that had been already in use for long-term? (5) Which welding parameters and joint dimensions must be ensured for safe repair welding repair of typical pipelines? For that reason, the present study gives an overview on the current practice in repair welding of in-service pipelines, the industrial importance of this topic for the hydrogen-based energy transition and summarizes first results. T2 - Eurocorr 2023 - The European Corrosion Congress CY - Brussels, Belgium DA - 27.08.2023 KW - Hydrogen KW - Repair Welding KW - Pipeline KW - In-service KW - High-pressure PY - 2023 AN - OPUS4-58334 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael A1 - Kannengießer, Thomas A1 - Mente, Tobias T1 - Zuverlässige Wasserstoff Bestimmung in Metallen und ihren Schweißverbindungen: Parameter, Einflüsse, Grenzen N2 - Im Zuge der wasserstoffbasierten Energiewirtschaft von morgen, kommt der Errichtung der dementsprechenden Infrastruktur die zentrale Rolle zu. Der überwiegende Teil bisher eingesetzter und meist geschweißter Werkstoffe, wie Stähle, kann unter bestimmten Bedingungen zur Wasserstoffversprödung neigen. Dies umfasst die klassische verzögerte Kaltrissbildung während der Schweißverarbeitung als auch Versprödungsphänomene während des Betriebs. Für die Bewertung eines jeden Wasserstoffeffektes auf bspw. die mechanischen Eigenschaften eines geschweißten metallischen Werkstoffes, muss der Wasserstoffgehalt präzise bestimmt werden, Im Fall von Schweißnähten ist die beispielsweise nach der ISO 3690, die klassische isotherme Trägergas-Heißextraktion (TGHE). Die TGHE basiert dabei auf der beschleunigten Wasserstoffentgasung aufgrund der thermischen Aktivierung des Wasserstoffs bei erhöhten Temperaturen. Neben der reinen Quantifizierung des Wasserstoffs, kann über die thermische Desorptionsanalyse (TDA) mit variierten Heizraten, der Bindungszustand an mikrostrukturellen Defekten im Material festgestellt und bewertet werden. Für beide Techniken sind experimentelle und messtechnische Einflüsse zu beachten, die großen Effekt auf das Ergebnis haben. Für die TGHE schlägt die ISO 3690 schlägt beispielswiese verschiedene Probengeometrien sowie Mindestextraktionszeiten vor. Die vorliegende Studie fasst Ergebnisse und Erfahrungen zahlreicher Untersuchungen an der Bundesanstalt für Materialforschung und -prüfung (BAM) mit unterschiedlichen Probentemperaturen und Geometrien (ISO 3690 Typ B und zylindrische TDA-Proben) zusammen hinsichtlich: Einfluss der Probenoberfläche (poliert/geschweißt), Messgenauigkeiten in Abhängigkeit des Probenvolumens sowie die unzureichende Überwachung des Effektes des PI-Reglers auf die Extraktionstemperatur. Insbesondere eine abweichende Extraktionstemperatur zur eingestellten Temperatur, kann die Messergebnisse wesentlich verfälschen. Basierend auf den Ergebnissen werden Methoden aufgezeigt, um schnell die gewünschte Extraktionstemperatur zu erreichen, ohne physisch in das Messequipment eingreifen zu müssen. Dies dient der wesentlichen Verbesserung der Zuverlässigkeit der Wasserstoffmessung durch erhöhte Signalstabilität und beschleunigte Wasserstoffdesorption. Im Allgemeinen ist eine unabhängige Temperaturmessung mit Dummy-Proben für die gewählte Heizprozedur angeraten, um mögliche unerwünschte Temperatureinflüsse bereits vor der Messung auszuschließen. Die beschriebenen Methoden können ohne großen Aufwand direkt in die industrielle Anwendung überführt werden. T2 - DVS Congress 2023 CY - Essen, Germany DA - 11.09.2023 KW - Wasserstoff KW - Schweißen KW - Forschung KW - ISO 3690 PY - 2023 SN - 978-3-96144-230-0 VL - 389 SP - 435 EP - 442 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-58309 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rabin, Ira ED - Ciner, P. ED - Nunez, A. T1 - Writing Materials of the Dead See Scrolls N2 - The first manuscripts from the Qumran caves were found in 1947. Within the following 10 years, clandestine and legal excavations revealed some 900 highly fragmented manuscripts from the late Second Temple period. This collection is generally known as Scrolls of the Judea Desert or Dead Sea Scrolls (DSS). For many years after their discovery, text analysis and fragmeents attribution were the main concern of the scholars dealing with the scrolls. The uncertain archaeological provenance of the larger part of the collection added an additional difficulty to the formidable task of sorting some 19000 fragments. After 60 years of scholar research the question of origin, archaeological provenance and correct attribution of the fragmenst are still hotly debated. To dtermine a possible contribution to the debate from the point of view of writing materials, we used otpical and electron microscopy, various X-ray based techniques as well as vibratiional sprectroscopy. We validated our approach with SY - based studies using the advantages of the synchroton radiation source with respect to the benchtop devices. Our laboratory studies showed that often production and storage locality could be distinguished thenks to the specific residues ("fingerprint") they left on the material. Moreover, we have diescovered that diferrent parchment production processses coexisted in the antiquity, and the resulting writing materials can readily be distinguished. T2 - 2nd International Conference on Patristic Studies CY - San Juan, Argentina DA - 28.03.2017 KW - Dead Sea Scrolls KW - Text analysis KW - Fragmented manuscripts KW - X-ray based techniques KW - Archaeological provenance PY - 2021 SN - 978-2-503-59149-0 DO - https://doi.org/10.1484/M.STR-EB.5.1211558 SN - 2566-073X VL - 0095/ 19 SP - 325 EP - 331 PB - Brepols CY - Turnhout, Belgium AN - OPUS4-54593 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Wasserstoffabhängige mechanische Eigenschaften der Schweißnahtgefüge niedriglegierter Stähle für Ferngasleitungen N2 - Der Vortrag stellt aktuelle Ergebnisse des Fosta-Forschungsprojektes P1668 vor. Ziel ist hier, die Wasserstoffresistenz geschweißter Mikrostrukturen gängiger und neuer Pipeline-Stählen zu untersuchen. Im Fokus stehen hierbei durch physikalische Simulation nachgebildete, schweißnahtähnliche Mikrostrukturen in Form von (1) Wärmeeinflusszonen mit unterschiedlicher Abkühlgeschwindigkeit und (2) angelassene Zonen zur Simulation der typischen Mehrlagenschweißungen. Aus diesen repräsentativen Mikrostrukturen werden Zugproben extrahiert welche elektrochemisch oder mit Druckwasserstoff beladen werden. Aus diesen wird dann eine Datenbasis der spezifischen mechanische Eigenschaften unter Wasserstoff bereitgestellt. Die so entwickelte, praxisorientierte Prüfstrategie ermöglicht die schnelle und zuverlässige Bewertung sowohl in Betrieb befindlicher als auch neuer Rohrleitungswerkstoffe. T2 - Herbstsitzung des DGM Arbeitskreises "Materialprüfung unter Wasserstoff" CY - Dortmund, Germany DA - 19.11.2024 KW - Wasserstoff KW - Pipeline KW - Mechanische Kennwerte KW - Schweißen KW - Prüfung PY - 2024 AN - OPUS4-61750 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nöller, Renate T1 - Untersuchungen der Humboldt Codices "Fragmens de peinture hiéroglyphique Aztèques, deposés à la bibliotheque royale de Berlin" N2 - In der Berliner Sammlung "Manuscripta Americana" befinden sich Fragmente von Bilderhandschriften, die Alexander von Humboldt 1804 in Mexiko erwarb und der Königlichen Bibliothek schenkte. Die in der frühen Kolonialzeit hergestellten verschiedenartigen Codices waren damals schon nicht mehr an den Orten ihrer ursprünglichen Verwendung. Entsprechend ihres Seltenheitswertes gelangten einzelne Schriftstücke seit der Conquista in die Bestände bedeutender Persönlichkeiten. Hierzu fertigte man auch Abschriften oder Kopien an, oder zerstückelte sogar einzelne Blätter, so dass die Darstellungen auf den abgetrennten Fragmenten oft nur zum Teil abgebildet vorliegen. Um herauszufinden, ob einige Schriftstücke der "Humboldt Codices" in Bezug zu einander stehen, werden die Dokumente, ihre Symbole und Schriftzeichen und das zur Herstellung verwendete Material miteinander verglichen. Mit den für die Analyse von Manuskripten bewährten Untersuchungsmethoden werden Papier und Farbmittel identifiziert. Hierzu zählen Raman-, FTIR-, Röntgenfluoreszenz- und VIS- Spektroskopie. Charakteristisch für die Herstellung von schriftlichen Dokumenten in der Kolonialzeit von Amerika ist die Verwendung von indigenem Material wie Papier aus Baumrinde und Pflanzenfarben zusammen mit den aus Europa bekannten Materialien. Geklärt wird, inwieweit neben den bekanntesten Farbstoffen wie Cochenille, Mayablau oder Mischungen mit Tonmineralen auch mineralische Pigmente zum Einsatz kamen. Vorgestellt werden die auf Tafel 36 in den "Vues des Cordillères et Monuments des Peuples Indigènes de l`Amerique, Voyage de Humboldt et Bonpland" abgebildeten Fragmente. Die hier von Humboldt vorgenommene Zusammenstellung wird mit der Farbpalette der in Berlin archivierten originalen Schriftstücke verglichen. Die Interpretation der Ergebnisse gibt einen Hinweis auf die Zuordnung oder auch Zusammengehörigkeit dieser einzigartigen Dokumente amerikanischer Geschichte. Hierbei wird die Frage aufgeworfen, inwiefern davon auszugehen ist, dass diese mit weiteren Fragmenten in Verbindung gebracht werden können, was für die Beleuchtung der kulturhistorischen Zusammenhänge von großer Bedeutung ist. T2 - Archäometrie und Denkmalpflege 2018 CY - Hamburg, Germany DA - 20.03.2018 KW - FTIR KW - Humboldt Codices KW - XRF KW - VIS KW - RAMAN PY - 2018 AN - OPUS4-44746 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ghigo, Tea T1 - Archaeometric analysis of Coptic inks N2 - We try to get as closer as possible to the ink composition, given that we have to work with non-invasive techniqes and on very degraded supports. T2 - Summer School in Coptic Literature CY - Hamburg, Centre for study Manuscript cultures, Germany DA - 17-09-2018 KW - Ink KW - Archaeometry PY - 2018 AN - OPUS4-46133 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Standardization and examples for R & D activities on hydrogen technologies with respect to testing procedures in Germany N2 - This contribution briefly summarizes the standardization activities in accordance with the "Nationale Roadmap Wasserstofftechnologien" and presents selected results on the activities in Germany with scope on hydrogen transport in pipelines. The talk was given during a panel discussion to set-up a steering committee for standardization for hydrogen pipelines and welding , coordinated by the International Institute of Welding. T2 - IIW Annual Assembly, Meeting of Commission XI CY - Singapore DA - 19.07.2023 KW - Hydrogen KW - Welding KW - Pipelines KW - Standardization KW - Research PY - 2023 AN - OPUS4-57976 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hensel, J. T1 - Influence of the WAAM process and design aspects on residual stresses in high-strength structural steels N2 - High-strength fine-grain structural steels have great potential for weight optimization of many modern engineering structures. Efficient manufacturing can be achieved here above all by Wire Arc Additive Manufacturing (WAAM). First commercial high-strength welding consumables for WAAM are already available. However, due to a lack of knowledge and guidelines for the industry regarding welding residual stresses and component safety in manufacturing and operation, their application is still severely limited. Residual stresses play a crucial role here, as the sensitive microstructure of high-strength steels carries a high risk of cold cracking. For this reason, process- and material-related influences, as well as the design aspects on residual stress formation and the risk of cold cracking, are being investigated in a recent project (FOSTA-P1380/IGF21162BG). This high strength of the WAAM welding consumables is adjusted via a martensitic phase transformation. The volume expansion associated with martensite formation has a significant influence on residual stress evolution. However, this has not yet been investigated in relation to the processing of high-strength steels by WAAM. The aim of this work is to establish a WAAM cold crack test and easy-to-apply processing recommendations that will allow economical, expedient, and crack-resistant fabrication of high-strength steels, especially for SME. This paper focuses on the analysis of the effects of welding heat control and design of WAAM components on cooling conditions, microstructure, mechanical-technological properties and residual stresses. For this purpose, geometrically defined specimens (hollow cuboids) are welded fully automatically with a special, high-strength WAAM solid wire (yield strength >790 MPa). The heat control and specimen dimensions are varied within a statistical experimental design. The weld heat control is adjusted in such a way that the t8/5 cooling times are ensured within the recommended processing range (approx. 5–20 s). For this purpose, additional thermo-physical forming simulations using a dilatometer allowed the complex heat cycles to be reproduced and the resulting ultimate tensile strength of the weld metal to be determined. The WAAM welding of complex geometries with varying welding heat control and geometric factors or wall thicknesses not only has an effect on the cooling conditions, cooling times and microstructure, but also has a significant influence on the structural restraint conditions during welding. Hence, the welding experiments show significant effects of specimen scaling and heat input on the welding residual stresses, which may be detrimental regarding component properties and crack-critical tensile residual stresses. These complex interactions are analyzed within this investigation. T2 - 75th IIW Annual Assembly CY - Tokyo, Japan DA - 17.07.2022 KW - WAAM KW - Residual Stresses KW - High-strength Steels KW - Cold cracking safety KW - Heat control KW - Wind energy PY - 2022 AN - OPUS4-56713 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schaupp, Thomas A1 - Kannengießer, Thomas T1 - Heißriss-Forschung an der BAM - Ein kleiner Überblick N2 - Die Vermeidung von Heißrissen beim Schweißen ist für die Sicherheit geschweißter Komponenten unerlässlich. Die Entstehung von Heißrissen wird durch die komplexe Interaktion von Schweißprozess, Metallurgie und der konstruktiven Umgebung beschrieben. Bislang wurden mehr als 140 Heißrisstests entwickelt, um die Neigung gegenüber einer Rissbildung festzulegen. Grundsätzlich werden diese in selbstbeanspruchende und fremdbeanspruchte Heißrisstests eingeteilt. Der Vortrag gibt einen Überblick über Forschungsthemen der BAM, welche sich in den letzten Jahren hauptsächlich mit den metallurgischen als auch mit den konstruktiven Einflüssen auf die Rissbildung beschäftigt haben. Von austenitischen und ferritischen Werkstoffen, über neuentwickelte LTT-Legierungen bis hin zur in-situ Radiographie zur Überwachung des Risswachstums während des Schweißens wird ein breites Forschungsspektrum aufgezeigt. Zum Abschluss ist ein Ausblick für zukünftige Forschungsfelder gegeben. Diese Arbeiten konzentrieren sich auf die zwei- und dreidimensionale bildliche Charakterisierung von (Mikro-)Heißrissen in innovativen Werkstoffen zur Erweiterung bestehender Modellvorstellungen zum Rissphänomen. T2 - Forschungsseminar CY - Technische Universität Clausthal, Clausthal, Germany DA - 31.01.2018 KW - Heißriss KW - Austenit KW - Ferrit KW - LTT-Legierung KW - Prüfverfahren PY - 2018 AN - OPUS4-44019 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Intended weld repair of in service hydrogen pipelines N2 - In the course of tomorrow's hydrogen-based energy transition, the construction of the corresponding infrastructure will play a central role. In that context, large diameter long-distance transmission pipelines for hydrogen will be the backbone in the European Union with service pressures from 70 to 90 bar (e.g., de-pending on national regulations). It is a major goal to repurposing the existing natural gas (NG) infrastructure despite the necessity of new pipelines. From that point of view repair welding or further welding of branch pipe etc. can be necessary during in-service, i.e., permanent flow of pressurized hydrogen. The reason is that a shut-down of large diameter pipelines is not easy or sometimes merely impossible. At the moment, it is entirely open if current repair welding procedures for NG pipe-lines can be transferred to pure hydrogen pipelines. For that reason, a collaborative project between BAM, DVGW (German Association for Gas and Water Professions) and a large number of gas grid operators, pipeline manufacturers and construction companies was initiated in 2023 to answer questions on: (1) How many hydrogen is additionally absorbed during the preheating and maintaining at interpass temperature under remaining operational pressures? (2) Is the hydrogen concentration sufficient to reach a critical condition? (3)Which material and weld microstructure are the most susceptible? (4) Is there a difference in the repair welding behavior of NG pipelines with materials in “used” condition? (5) Which welding parameters and joint dimensions must be ensured for safe repair welding? The final aim of this project is the publication of a recommended practice for repair welding of in-service hydrogen pipelines. For that reason, the present study gives an overview on: (A) current practice in repair welding of in-service pipelines and (b) plans for hydrogen pipelines and first results of international research projects. T2 - IIW Annual Assembly, Meeting of Commission XI CY - Singapore DA - 19.07.2023 KW - Hydrogen KW - Repair Welding KW - Pipelines KW - Research PY - 2023 AN - OPUS4-57975 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Unter Druck gesetzt: Die unterschätzte Bedeutung des In-Service-Schweißen für die Wasserstoffinfrastruktur der Zukunft N2 - Wasserstoff leistet als Energieträger der Zukunft einen entscheidenden Beitrag zur nachhaltigen Energieversorgung. Der Transport wird vorwiegend durch das europäische Ferngasleitungsnetz erfolgen. Bisherige Untersuchungen zeigen, dass bisher verwendete Rohrstähle grundsätzlich für den Wasserstofftransport geeignet sind. Diese Eignung ist nicht direkt auf Reparaturfragestellungen im Betrieb übertragbar, da Schweißungen aus technisch-ökonomischen Gründen oft unter fortwährendem Gasfluss durchgeführt werden. Ein im Erdgasnetz angewandtes Konzept ist das Anbohren druckführender Pipelines („Hot Tapping“). Dazu werden Zylinderhalbschalen zuerst durch Längs- und dann per Rohrrundnähten an die Pipeline geschweißt. Essenziell ist dabei die maßgeschneiderte Wärmeeinbringung, um das „Durchbrennen“ in die Pipeline zu vermeiden. Für zukünftige Wasserstoffpipelines liegt der Fokus u.a. auf dünnwandigen Leitungen. Im Gegensatz zu Erdgas, führen die beim Schweißen erreichten hohen Temperaturen an der Innenseite der Pipeline zu einer zusätzlichen Wasserstoffaufnahme in den Rohrstahl mit möglicher Materialdegradation. Zur praktischen Lösung der Fragestellung, sind internationale Aktivitäten im Gang. Diese umfassen bspw. die Möglichkeiten und Weiterentwicklung von realistischen Prüfkonzepten (u.a. durch maßstäbliche Bauteilversuche). Dazu untersucht die Bundesanstalt für Materialforschung und -prüfung (BAM) in einem DVGW-geförderten Kooperationsprojekt zusammen mit den grossen Gasnetzbetreibern, die Frage der Übertragbarkeit der Schweißkonzepte der Erdgastechnik auf zukünftiger Wasserstoffpipelines. T2 - Herbstsitzung des DGM Arbeitskreises "Materialprüfung unter Wasserstoff" CY - Dortmund, Germany DA - 19.11.2024 KW - Wasserstoff KW - Pipeline KW - Reparaturschweißen KW - Komponententest PY - 2024 AN - OPUS4-61723 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Assessing ferrite content in duplex stainless steel weld metals: WRC '92 predictions vs. practical measurements N2 - The weldability of stainless steels is largely controlled by the chemical composition, and alloys with ferritic or ferritic-austenitic solidification show the highest resistance to hot cracking. As the resulting phase balance also affects the final properties, it may be beneficial to both foresee and measure the weld metal ferrite content. The WRC ’92 constitution diagram is currently the most accurate prediction tool available, but it does not take the cooling rate into consideration and the precision may be less accurate for stainless steels with high ferrite numbers (FN). This study aims to validate the reliability of the WRC ’92 diagram for weld metals with FN > 50. The chemical composition was altered through gas tungsten arc welding (GTAW) of UNS S32205 with ER347 filler wire that had been PVD-coated with either niobium (Nb), copper (Cu), nickel (Ni), manganese (Mn), carbon (C), or silicon (Si). The actual ferrite content was assessed using image analysis, FERITSCOPE® and X-ray diffraction (XRD). While the WRC ’92 diagram predictions were deemed accurate to acceptable for Ni, Si, and Mn, notable deviations were observed for Nb, Cu, and C. The FeriteScope exhibited a consistent trend with image analysis, though the values were higher, and scatter was wider, and the conversion factor is open for discussion. The lowest accuracy and largest spread were obtained using non-contact XRD, rendering it unsuitable for ferrite measurements of welds. T2 - IIW Intermediate Meeting Comission IX-H CY - Incheon, Republic of Korea DA - 12.03.2024 KW - Duplex Stainless Steel KW - Ferrite KW - WRC 92 PY - 2024 AN - OPUS4-59750 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eissel, A. T1 - Alloy modification for additive manufactured Ni alloy components Part I: Effect on microstructure and hardness N2 - Alloy 36 (1.3912), also known as “Invar”, is an alloy with 36% nickel. The alloy has a remarkably low thermal expansion coefficient in certain temperature ranges. Therefore, it is used in applications in which dimensional stability is critical, such as moulding tools for composite materials in aerospace and automotive applications. Moreover, increasingly complex structures and the optimisation of resource efficiency also require additive manufacturing steps for the production or repair of components. Additively manufactured components have a heterogeneous microstructure and anisotropic mechanical properties. In part I of this investigation, the initial alloy 36 is modified with the elements Ti, Zr and Hf up to a maximum of 0.33 wt.-%. The influence of the modification elements on the microstructure as well as on the hardness of the AM components is examined. Part II focusses on the effect of the alloy modifications on machinability as well as on the surface integrity of plasma-transferred-arc-welded (PTA) and finish milled invar components. The results show that PTA welding cause numerous finely distributed precipitates with high silicon content. T2 - 75th IIW Annual Assembly CY - Tokyo, Japan DA - 17.07.2022 KW - Alloy modification KW - Alloy 36 KW - Additive manufacturing PY - 2022 AN - OPUS4-55439 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schaupp, Thomas A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas T1 - Kaltrissbildung in Mehrlagenschweißungen - Einflussanalyse von Nahtgeometrie und Wärmeführung beim Einsatz modifizierter Sprühlichtbögen N2 - Ausgehend vom derzeit vorrangigen Einsatz in Mobilkranen, kommen höherfeste Feinkornbaustähle mit Streckgrenzen ab 960 MPa zunehmend auch in anderen modernen Stahlkonstruktionen zur Anwendung. Dies ist aufgrund aktueller Forderungen nach Energie- und Ressourceneffizienz im Sinne des konstruktiven Leichtbaus vielfach notwendig. Die Verwendung höherfester Stähle sowie deren schweißtechnische Verarbeitung, insbesondere in sicherheitsrelevanten Tragstrukturen, erfordert ein tiefgreifendes Verständnis der Zusammenhänge zwischen Schweißverfahren, Wärmeeinbringung, Abkühlbedingungen sowie den daraus resultierenden metallurgischen Vorgängen in der Schweißnaht und den nahtnahen Bereichen. Vorwiegend werden höherfeste Güten mittels MAG-Prozess geschweißt. Bedeutende Fortschritte in der Regelungstechnik führten unter den Herstellern von Schweißstromquellen in den letzten Jahren zur Entwicklung zahlreicher modifizierter Sprühlichtbogenprozesse (mod. SLB). Diese Prozesse ähneln sich in ihren Eigenschaften und ermöglichen die bekannten positiven Aspekte, wie Einsparung an Schweißzusatz sowie Schweiß- und Rüstzeit aufgrund der Möglichkeit reduzierter Nahtöffnungswinkel. Der mod. SLB bedingt zusammen mit einer anderen Nahtgeometrie veränderte Naht- und Schweißraupenquerschnitte sowie einen abweichenden Lagenaufbau. Diese wirtschaftlich-technisch attraktive Möglichkeit reduzierter Nahtöffnungswinkel findet in den Regelwerken zur schweißtechnischen Verarbeitung höherfester Feinkornbaustähle unter Vermeidung von Kaltrissbildung bisher keine Berücksichtigung. Dabei gilt es, gerade die Interaktion der Haupteinflussgrößen auf die Kaltrissbildung unter reduziertem Nahtöffnungswinkel zu betrachten. Im Rahmen zweier AiF-Forschungsvorhaben (IGF-Nr. 17.978 N, 18.596 BR) wurde daher der Einfluss der Wärmeführung anhand vergleichender Mehrlagenschweißungen mittels konventionellem Übergangslichtbogen und mod. SLB mit angepasster Nahtkonfiguration auf schweißbedingte Beanspruchungen sowie auf die Wasserstoffkonzentration im Schweißgut untersucht. T2 - DVS Congress 2018 - Große Schweißtechnische Tagung CY - Friedrichshafen, Germany DA - 17.09.2018 KW - Kaltriss KW - Hochfester Feinkornbaustahl KW - MAG-Schweißen PY - 2018 SN - 978-3-96144-036-8 VL - 344 SP - 73 EP - 78 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-45977 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael A1 - Kannengießer, Thomas A1 - Schaupp, Thomas ED - Brockmann, S. ED - Krupp, U. T1 - Wasserstoffunterstützte Kaltrissbildung in Schweißnähten hochfester Stahlgüten - Anforderungen an die Prüfung N2 - Wasserstoff kann eine Rissbildung u.U. auch noch nach Tagen in der Schweißnaht bewirken. Dabei stellen höherfeste Stähle etablierte Kaltrissprüftests vor Herausforderungen. Generell nimmt die zur Rissvermeidung tolerierbare Wasserstoffkonzentration mit zunehmender Festigkeit der Werkstoffe ab. Zudem verändern weiterentwickelte Schweißverfahren die Nahtgeometrie und Wärmeeinbringung und die Ausbildung risskritischer Mikrostrukturen (z.B. Wärmeeinflusszone). Am Beispiel des Implant- und Tekken-Tests werden die Einsatz- u. Anwendungsgrenzen bewertet. Zu berücksichtigen ist, dass beim Schweißen eine äußere mechan. Beanspruchung durch bauteilspezifische Steifigkeitsverhältnisse wirksam ist. Zusätzlich werden weiterführende Prüfverfahren zur Bestimmung der Wasserstoffkonzentration und -diffusion in Schweißnähten vorgestellt, wie die Trägergasheißextraktion (TGHE) für die Ermittlung der Wasserstoffkonzentration (ISO 3690) oder Hochtemperaturdiffusionskoeffizienten. Diese Werte sind für die schweißtechnische Praxis von großer Bedeutung, um Haltezeiten z.B. für das Wasserstoffarmglühen abzuleiten. T2 - Tagung Werkstoffprüfung 2021 CY - Online meeting DA - 02.12.2021 KW - Wasserstoff KW - Kaltrissprüfung KW - Schweißen KW - Stahl KW - Hochfest PY - 2021 SN - 978-3-941269-98-9 SP - 15 EP - 20 PB - Stahlinstitut VDEh CY - Düsseldorf AN - OPUS4-53900 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scharf-Wildenhain, R. T1 - Fertigungsbedingte Beanspruchungen und Kaltrisssicherheit in generativ gefertigten Bauteilen aus hochfesten Feinkornbaustählen N2 - Der Vortrag gibt einen Überblick über den Einfluss der Prozessparameter auf die Eigenspannungen sowie die Härte in additiv gefertigten Bauteilen aus hochfestem stahl. Des Weiteren wird dargestellt, wie sich das Bauteildesign und trennende Fertigungsschritte auf die Eigenspannungen der Bauteile auswirken. T2 - DVS Arbeitsgruppe (AG) V 12 CY - Online meeting DA - 15.11.2023 KW - Additive Fertigung KW - Hochfester Stahl KW - Eigenspannungen PY - 2023 AN - OPUS4-59235 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quackatz, Lukas T1 - In situ measurement of chemical concentrations in the weld during TIG welding of Duplex stainless steels for phase distribution analysis N2 - The combination of high corrosion resistance and good mechanical properties of duplex steels (DSS) is due to their chemical composition and the balanced phase ratio of ferrite (α) and austenite (γ). Many industrial applications require a material joint of DSS. Tungsten inert gas (TIG) welding is relatively easy to use, requires little space and allows automated welding, with very high reproducibility and is therefore excellent for welding DSS. During solidification of these steels, critical phase ratios of α and γ can occur, leading to solidification cracking, susceptibility to corrosion, lower ductility, and critical strength values. Therefore, to obtain the desired material properties, the α/γ distribution must be reliably predicted. This is usually done using the WRC1992 diagram. However, the prediction accuracy of the ferrite content in this diagram is usually not accurate enough and must therefore be optimized. It is therefore necessary to monitor even the smallest changes in the chemical composition of the weld metal, ideally during welding. This is done in these experiments using Laser-induced Breakdown Spectroscopy (LIBS). A major advantage of this technique is the highly accurate time- and spatially-resolved measurement of chemical composition during welding. Previous work has quantified the chemical composition in the weld metal and heat affected zone. In the presented study, the influence of individual elements, such as Nb and Cu, on the resulting weld microstructure is investigated. T2 - IIW Intermediate Meeting 2023 CY - Hachenburg, Germany DA - 27.02.2023 KW - LIBS KW - Duplex Stainless Steel KW - WRC 1992 diagram KW - TIG welding PY - 2023 AN - OPUS4-57079 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Kannengießer, Thomas A1 - Kromm, Arne A1 - Dixneit, Jonny A1 - Dilger, K. A1 - Nitschke-Pagel, T. A1 - Hensel, J. A1 - Eslami, H. T1 - Schwingfestigkeitsverbesserung hochfester Schweißverbindungen mit Hilfe neuartiger LTT-Zusatzwerkstoffe N2 - Die Verwendung von LTT-Zusatzwerkstoffen stellt einen alternativen Ansatz zu den sonst üblichen Verfahren der Schweißnahtnachbehandlung zur Schwingfestigkeitserhöhung geschweißter Stahlkonstruktionen dar. Der wesentliche Wirkmechanismus beruht auf der Beeinflussung des Eigenspannungszustands durch die niedrige Martensitstarttemperatur bereits während des Schweißens. Dadurch werden die Druckeigenspannungen aus der behinderten Volumenausdehnung infolge Phasenumwandlung voll wirksam. Weiter weist die Schweißnaht eine hohe Härte auf, die die Schwingrissbildung verzögern kann, allerdings auch zu einer niedrigen Kerbschlagarbeit führt. Im vorliegenden Forschungsvorhaben wurden grundlegende Untersuchungen zur schweißtechnischen Verarbeitung eines LTT-Zusatzwerkstoffes durchgeführt. Dies beinhaltet die Sicherstellung der Schweißbarkeit sowie die Charakterisierung der Verbindungseigenschaften. Untersuchungen zur Schweißeignung machten deutlich, dass ein sicherer Einsatz in dem für hochfeste Stähle zur Verfügung stehenden Arbeitsfenster möglich ist. Der verwendete LTT-Zusatz auf Cr-Ni-Basis lässt sich mit hoher Nahtgüte fügen. Auch die mechanischen Eigenschaften erlauben den Einsatz im Bereich hochfester Stähle mit einer Streckgrenze von 960 MPa. Entwicklungspotential gibt es hinsichtlich der Zähigkeit. Die in dieser Arbeit erreichten Kerbschlagwerte liegen deutlich unter denen kommerziell verfügbarer konventioneller Schweißgüter. Die Untersuchungen belegen, dass der Effekt der martensitischen Phasenumwandlung im gesamten Schweißgut zum Tragen kommt. Die angestrebten hohen Druckeigenspannungen finden sich vornehmlich im Schweißgutinnern. Im weiteren Vorgehen wurden Schwingfestigkeitsuntersuchungen an den Stählen S355J2 und S960Q unter Verwendung konventioneller Zusatzwerkstoffe im Vergleich zum LTT-Zusatz durchgeführt. Die verwendeten Konstruktionsdetails sind ein Stumpfstoß unter Variation der Schweißnahtausführung (DY-Naht und V-Naht), ein Kreuzstoß mit HV-Naht sowie ein Überlappstoß mit einseitig und beidseitig geschweißter Kehlnaht. Weitergehend wurde eine bauteilähnliche Probe (die Längssteife) untersucht, bei der der LTT-Zusatzwerkstoff als zusätzliche Schweißlage aufgebracht wurde. Neben der Schwingfestigkeit wurden die Schweißnähte hinsichtlich der Eigenspannungen, der Eigenspannungsstabilität im Schwingversuch sowie metallografisch charakterisiert. Eine generell positive Wirkung des LTT-Zusatzwerkstoffes im Hinblick auf die Schwingfestigkeitssteigerung kann nicht bestätigt werden. Teilweise ist eine Steigerung der Schwingfestigkeit bei Substitution konventioneller Zusatzwerkstoffe zu beobachten, teilweise zeigt sich kein Effekt. Ursächlich hierfür ist die bei manchen Stoßformen mangelnde Steifigkeit quer zur Schweißnaht, die zur Ausbildung hoher Druckeigenspannungen infolge Phasenumwandlung notwendig wäre. Die bauteilähnliche Längssteife bestätigt allerdings das grundlegende Potential der LTT-Zusatzwerkstoffe bei Vorliegen hinreichender Steifigkeit. KW - Schweißen KW - Eigenspannungen KW - Schwingfestigkeit KW - Hochfester Stahl KW - LTT PY - 2020 UR - https://matplus.shop/produkt/p-1060-schwingfestigkeitsverbesserung-hochfester-schweissverbindungen-mit-hilfe-neuartiger-ltt-zusatzwerkstoffe SN - 978-3-946885-75-7 VL - P 1060 SP - 1 EP - 123 PB - Verlag und Vertriebsgesellschaft CY - Düsseldorf AN - OPUS4-51216 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Becker, Amadeus T1 - Determination of residual stress evolution during repair welding of high-strength steel components N2 - The sustainable and resource-efficient production of wind energy plants requires the use of modern high-strength fine-grain structural steels. This applies to both foundation and erection structures. During the assembly of steel structures, unacceptable defects can occasionally be found in the weld area. In most cases, the economical solution would be local thermal gouging of the affected areas and re-welding. Due to the high shrinkage restraint of the joint groove in the overall structure, the superposition of design and welding-induced residual stress can lead to crack formation and ultimately to component failure, particularly in interaction with the degradation of the microstructure and mechanical properties high-strength steels during the repair process. In this context, component-related investigations of S500MLO and S960QL (FOSTA-P1311/IGF-Nr. 20162 N) focusing on welding residual stress evolution during local thermal gouging and rewelding. In this study, repair welding of S500MLO is carried out using in-situ digital image correlation (DIC) and ex-situ X-ray diffraction methods (XRD) to analyse strains and stresses. Therefore, self-restrained specimens were systematically gouged and rewelded with defined welding heat control (heat input, working temperature) and parameters. By means of structural mechanics calculations, geometries of self-restrained specimens were identified, that represent defined rigidity conditions of repair welds of real components. It could be shown that with increasing restraint intensity significantly higher residual stresses occur in the weld metal and heat affected zone. Furthermore, it revealed that the transverse stresses along the weld seam decrease at the weld seam ends leading to different stress state during gouging and welding. XRD analysis of the local residual stresses after cooling to RT longitudinal and transverse to the weld direction showed a good comparability with global DIC analyses. T2 - 2nd International Conference on Advanced Joining Processes CY - Sintra, Portugal DA - 21.10.2021 KW - MAG-Schweißen KW - Eigenspannungen KW - Reparatur KW - Thermisches Ausfugen KW - Hochfester Stahl PY - 2021 AN - OPUS4-56700 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Becker, Amadeus T1 - Berücksichtigung konstruktiver Einflüsse für die beanspruchungsgerechte Reparatur hochfester Schweißverbindungen N2 - Bei der Montage von Stahlkonstruktionen kommt es trotz anforderungsgerechter schweißtechnischer Fertigung vereinzelt zur Detektion von unzulässigen Unregelmäßigkeiten im Schweißbereich. Die Verarbeitungsregelwerke empfehlen das lokale thermische Ausfugen betroffener Bereiche und erneutes Schweißen, geben aber aufgrund fehlender wissenschaftlich fundierter Untersuchungen kaum Informationen zu adäquaten Reparaturkonzepten. Dies betrifft insbesondere die Berücksichtigung und Optimierung resultierender schweißbedingter Beanspruchungen durch hohe Schrumpfbehinderungen der Ausfugenuten sowie der Gefügedegradation angrenzender Bereiche durch das Ausfugen und erneute Schweißen. Gerade bei hochfesten Stahlgüten ergeben sich dadurch häufig reduzierte mechanische Eigenschaften und zusätzliche schweißbedingte Beanspruchungen sowie erneut auftretende Nahtdefekte. Deshalb sind für das Forschungsvorhaben systematische bauteilrelevante Untersuchungen der schweißbedingten Beanspruchungen und Gefügeveränderungen reparierter Schweißnähte in Abhängigkeit von der Schrumpfbehinderung und Wärmeführung beim Schweißen und Ausfugen sowie von der Reparaturzyklenanzahl geplant, mit dem Ziel Empfehlungen für beanspruchungs- und werkstoffgerechte Reparaturkonzepte abzuleiten. Hierfür sind gerade Analysen an hochfesten Stahlgüten S500 für den Offshore-Bereich und S960QL für den Mobilkranbau interessant, die zur Errichtung und Fertigung hocheffizienter Konstruktionen wie Windenergieanlagen notwendig sind. Die Erkenntnisse bieten eine Grundlage für entsprechende Normen und Regelwerke. Damit können letztlich Schäden und zumeist teure Nacharbeiten verhindert und eine verbesserte Ausnutzung des hohen Festigkeitspotentials hochfester Stähle erreicht werden. Gerade auch KMU können mit Blick auf die Kosten für Fertigung, Schweißarbeit und Material von den Erkenntnissen beim Einsatz hochfester Stähle, die für eine effiziente Realisierung der Energiewende in Deutschland notwendig sind, profitieren. T2 - NA 092-00-05 GA (DVS AG Q 4/Q 4.1) CY - Online meeting DA - 10.03.2021 KW - Eigenspannungen KW - Gefügedegradation KW - Hochfester Feinkornbaustahl KW - Reparatur KW - Schweißen KW - Wärmeführung PY - 2021 AN - OPUS4-53316 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schaupp, Thomas T1 - Einfluss von Konstruktion und Wasserstoff auf die Kaltrissbildung hochfester Feinkornbaustähle N2 - Der konstruktive Leichtbau erfordert den zunehmenden Einsatz hochfester Feinkornbaustähle mit Streckgrenzen ≥ 690 MPa. Neben den durch die Wandstärkenreduzierung erreichbaren Einsparungen an Ressourcen und Fertigungszeit lässt sich eine weitere Minimierung der Schweißzeit und -kosten mittels abgesenkter Schweißnahtvolumina erreichen. Hierzu wurden moderne Lichtbogenprozesse, wie bspw. der modifizierte Sprühlichtbogen (Mod.SLB), mit erhöhter Abschmelzleistung entwickelt, mit denen auch enge Nahtspalte bzw. Nahtöffnungswinkel geschweißt werden können. Hochfeste Verbindungen unterliegen zunehmend erhöhten Anforderungen in Bezug auf die schweißtechnische Verarbeitung und der resultierenden Bauteilperformance und sicherheit. Dies gilt insbesondere beim Bauteil-schweißen mittels solcher Hochleistungsverfahren in Verbindung mit engen Nahtspalten. In der vorliegenden Arbeit soll dieser Herausforderung durch Klärung der Einflüsse auf die Kaltrissbildung bei einem hochfesten Feinkornbaustahl S960QL Rechnung getragen werden. Für die Kaltrissprüfung werden entsprechende adaptierte Proben analog dem selbstbeanspruchenden TEKKEN-Test verwendet und hinsichtlich Rissbildung, Gefüge, Gehalt an diffusiblem Wasserstoff und Eigenspannungen analysiert. Die Variation der Nahtöffnungswinkel der Prüfnähte erfolgt zwischen 30° und 60°. Zur Vermeidung wasserstoffunterstützter Kaltrissbildung wird die Wirksamkeit einer Nachwärmprozedur aus der Schweißwärme heraus untersucht. Als Ergebnis zeigen die Schweißgüter, die an reduziertem Nahtöffnungs-winkel erzeugt wurden, im Mittel etwas höhere Wasserstoffkonzentrationen. Zudem ist an diesen Schweißgütern eine vermehrte Mikro- als auch Makrorissbildung festzustellen. An allen Proben, die nicht nachgewärmt wurden, treten Kerbrisse aufgrund von Kaltrissbildung auf, deren Vermeidung sich durch ein Nachwärmen unmittelbar nach dem Schweißen als besonders effektiv darstellte. T2 - DVS Congress - Große Schweißtechnische Tagung CY - Online meeting DA - 14.09.2020 KW - Hochfester Feinkornbaustahl KW - MAG-Schweißen KW - Kaltriss KW - TEKKEN PY - 2020 AN - OPUS4-51258 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hülagü, Deniz A1 - Ermilova, Elena A1 - Weise, Matthias A1 - de Préville, Sophie A1 - Hoffmann, Johannes A1 - Morán-Meza, José A1 - Piquemal, Francois A1 - Hertwig, Andreas T1 - Characterization of electrical properties in microstructured ITO layers using spectroscopic ellipsometry N2 - Thin indium tin oxide (ITO) layers are essential in optoelectronics due to their good electrical conductivity, optical transparency in the visible and near infrared regions, substrate adherence and chemical stability. They are widely used in photovoltaic cells, displays, and organic LEDs, and as low emissivity coatings in smart windows and energy-efficient buildings. For nanophotonic devices, understanding the interplay of ITO’s optical and electrical properties is crucial. Electrical resistivity can be tuned by modifying deposition conditions and layer thickness. However, measuring these properties, especially on microstructured surfaces, remains challenging due to the issues like homogeneity and instability during etching. Spectroscopic ellipsometry (SE), a non-destructive and phase-sensitive optical technique, offers precise measurement of thin film thickness and dielectric properties. In this study, we investigated the layer thickness, optical constants, and sheet resistance of unstructured and microstructured ITO thin layers using SE. Unstructured layers were deposited via DC-magnetron sputtering on silicon (Si) substrates in argon (Ar) atmospheres with varying oxygen (O2) flows. This multi-technique approach enhances the understanding of ITO layer structuring and provides robust methodologies for correlating optical and electrical properties, advancing metrology for nanotechnology applications and material science. It also opens the pathway to new reference samples and calibration methods for electrical properties involving device-like structured samples. T2 - ICSE10 - 10th International Conference on Spectroscopic Ellipsometry CY - Boulder, CO, USA DA - 08.06.2025 KW - Ellipsometry KW - Indium tin oxide (ITO) KW - Scanning microwave microscopy (SMM) KW - Sheet resistance calibration standards KW - ITO wet etching PY - 2025 AN - OPUS4-63631 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wandtke, Karsten T1 - Einfluss der Wärmeführung auf den Beanspruchungszustand in additiv gefertigten Bauteilen aus hochfestem Stahl N2 - Hochfeste Feinkornbaustähle verfügen über großes Potenzial für gewichtsoptimierte, effiziente Strukturen in vielen modernen Stahlkonstruktion. Weitere Effizienzsteigerungen können durch additives Fertigen sowie bionische Bauweisen erreicht werden. Hochfeste Zusatzwerkstoffe für additives MSG-Schweißen (engl.: Wire Arc Additive Manufacturing, WAAM) sind bereits von den Schweißzusatzherstellern lieferbar. Eine breite industrielle Anwendung insbesondere für KMU ist aufgrund fehlender quantitativer Erkenntnisse und Richtlinien bezüglich schweißbedingter Beanspruchungen und Bauteilsicherheit während der Herstellung und des Betriebs derzeit stark limitiert. In einem gemeinsamen Forschungsprojekt (FOSTA-P1380/IGF21162BG) der BAM und der TU Chemnitz werden daher die mit Eigenspannungsausbildung und der Gefahr einer Kaltrissbildung verbundenen prozess- und werkstoffbedingten sowie konstruktiven Einflüsse beim WAAM hochfester Stähle untersucht. Der vorliegende Beitrag fokussiert die Analyse der Auswirkungen von Schweißwärmeführung und Design der WAAM-Bauteile auf die Abkühlbedingungen, Gefüge, mechanisch-technologischen Eigenschaften und Eigenspannungen. Hierfür werden geometrisch definierte Probenkörper (Hohlquader) vollautomatisiert mit einem speziellen, hochfesten WAAM-Massivdraht (Streckgrenze >790 MPa) geschweißt. Die Wärmeführung und Probenabmessungen werden innerhalb eines statistischen Versuchsplans variiert. Die Schweißwärmeführung wird dabei so eingestellt, dass die t8/5-Abkühlzeiten im empfohlenen Verarbeitungsbereich (ca. 5 s bis 20 s) sichergestellt sind. Hierzu ließen sich über zusätzliche thermo-physikalische Umformsimulationen mittels Dilatometer die komplexen Wärmezyklen abbilden und die resultierende Zugfestigkeit des Schweißgutes bestimmen. Das WAAM-Schweißen komplexer Geometrien mit variierenden Schweißwärmeführungen und geometrischen Verhältnissen bzw. Wanddicken bedingt neben den Auswirkungen auf die Abkühlbedingungen, Abkühlzeiten und Gefüge deutliche Einflüsse auf die konstruktiven Steifigkeitsverhältnisse beim Schweißen. Es zeigen sich anhand der Schweißexperimente signifikante Auswirkungen durch Probenskalierung und Wärmeeinbringung auf die resultierenden lokalen Eigenspannungen. Die Folge können ungünstige Bauteileigenschaften und risskritische Zugeigenspannungen sein. T2 - OVGU-Kolloquium (BMDK des IWF) CY - Magdeburg, Germany DA - 23.06.2022 KW - MAG-Schweißen KW - Additive Fertigung KW - Eigenspannungen KW - Hochfester Stahl KW - Kaltrisssicherheit KW - Wärmeführung KW - Windenergie PY - 2022 AN - OPUS4-56726 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Large scale hydrogen assisted cracking test for thick walled SAW joints for offshore applications N2 - Offshore wind turbines continuously increase in size and weight and demand adequate offshore foundations concepts like monopiles, tripods or jackets. These components are typically submerged arc welded (SAW) high-strength thick steel plates like the S420ML. During welding, the occurrence of delayed hydrogen assisted cracking (HAC) must be anticipated. HAC is a critical combination of the local hydrogen concentration within a susceptible microstructure under certain mechanical load, i.e., the occurring (welding) residual stresses. The welding sequence of the thick-walled plates complicate the residual stress distribution due to the necessary repeated thermal cycling, i.e., welding seam / layer deposition to fill the joint. For that purpose, SAW with two-wire-technique was used to weld a specially designed and prototype-like mock-up of a real component with a thickness of 50 mm, filled with 22 passes and a seam length of 1,000 mm. Additional welded stiffeners simu-lated the effect of a high restraint, to stimulate critical HAC conditions. The necessity of a minimum waiting time (MWT) before the NDT can be conducted (to exclude HAC) was critically verified by the application of ultrasonic testing of the welded joint at different time-steps of the NDT of 48 h after welding. The residual stresses were determined by a robot XRD goniometer. Tensile residual stresses up to the yield limit are found both in the weld metal and in the heat-affected zone. Numerical modelling allowed the qualitative estimation of the hydrogen diffusion in the weld. A remarkable HAC occurrence was not identified and proves both, a certain resistance of the weld joint to HAC and the (questionable) duration of the MWT. T2 - IIW Annual Assembly, Meeting of Commission II-C CY - Singapore DA - 19.07.2023 KW - Mock-up KW - Hydrogen assisted cracking KW - Submerged arc welding KW - Offshore KW - Steel PY - 2023 AN - OPUS4-57977 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Launert, B. A1 - Rhode, Michael A1 - Pasternak, H. A1 - Kannengießer, Thomas ED - Dubina, D. ED - Ungureanu, V. T1 - Welding Residual Stresses in High-strength Steel. Experimental Results N2 - This article presents the latest results of an ongoing national research project on improved models for the prediction of welding residual stresses of thick-plated welded I-girders. The experimental program is presented and the importance of different influencing factors on the residual stresses is discussed in detail. All results are compared for mild (S355J2+N) and high strength (S690QL) steel. Finally, conclusions for further works are drawn. T2 - SDSS 2016 - The International Colloquium on Stability and Ductility of Steel Structures - SDSS 2016 CY - Timisoara, Romania DA - 30.05.2016 KW - Residual Stresses KW - Welding KW - High-Strength Steel KW - I-Girder KW - Component Test PY - 2016 SN - 978-92-9147-133-1 VL - 2016 SP - 517 EP - 524 PB - Ernst & Sohn AN - OPUS4-37890 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dixneit, Jonny A1 - Kromm, Arne A1 - Hannemann, Andreas A1 - Friedersdorf, Peter A1 - Kannengießer, Thomas A1 - Gibmeier, J. T1 - In-situ load analysis in multi-run welding using LTT filler materials N2 - Modifying the level of mostly detrimental welding residual stresses already during the welding process would be highly attractive as time- and cost-consuming post processing may be prevented. The nature of stress buildup during welding-associated cooling is highly affected by phase transformations. Up to now, it is not clear in which way this is applicable to real component welding exhibiting high shrinkage restraint and complex heat input. In this study, two different low transformation temperature (LTT) alloys have been investigated concerning the stress development in restrained multi-run butt welding in order to evaluate the potential of stress reduction. Pulsed gas metal arc welding (P-GMAW) welding was executed on a testing facility designed to simulate real lifelike restraint conditions of component weldments. The effect of reducedMS-temperatures and the heat control on the globally acting stresses was monitored by in-situ measurement of the reaction forces during welding fabrication. Additional local residual stress measurements allowed analyzing global as well as local loading of the welded construction. Although phase transformation has a significant influence on unloading the joint during each weld pass, the reaction stress upon cooling to room temperature seems to be determined mainly by the heat input. On the surface, low longitudinal residual stresses were observed in case of LTT whereas transverse residual stresses are less affected. T2 - 69th IIW Annual Assembly and International Conference CY - Melbourne, Australia DA - 10.07.2016 KW - Phase transformation temperature KW - Residual stress KW - Welding KW - Dilution KW - Restraint PY - 2016 DO - https://doi.org/10.1007/s40194-016-0373-1 SN - 0043-2288 VL - 60 IS - 6 SP - 1159 EP - 1168 PB - Springer CY - Heidelberg AN - OPUS4-37892 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pasternak, H. A1 - Launert, B. A1 - Rhode, Michael A1 - Kannengießer, Thomas ED - Zingoni, A. T1 - Residual Stresses and Imperfections in Welded High-strength I-shape Sections N2 - This article addresses the imperfections caused by the weld assembly in I-shape sections made of two structural steel grades. Load influencing imperfections are assumed as deviations from the ideal shape (e.g. bending distortion) and longitudinal residual stresses. The quality of a numerically aided design of components exposed to either compression and/or bending is significantly affected, depending on these parameters. The Eurocode (EC3) provides robust simplified models. As a result, the Ultimate Limit State (ULS) is approached on a conservative basis. The following investigations are aimed at providing further guidance on these values in component-like specimens. The long term goal is an improved understanding of the load-bearing capacity of such sections. As a first step in this process, the experimental and corresponding numerical studies are presented. T2 - 6th International Conference on Structural Engineering, Mechanics and Computation (SEMC 2016) CY - Cape Town, South Africa DA - 05.09.2016 KW - Residual Stresses KW - Welding KW - High-strength Steel KW - Numerical Modeling KW - Component PY - 2016 SN - 978-1-138-02927-9 VL - 2016 SP - 1139 EP - 1146 PB - CRC Press, Taylor & Francis Group CY - Boca Raton, FL, USA AN - OPUS4-37888 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Griesche, Axel T1 - Imaging of Hydrogen in Steels with Neutrons N2 - Cold neutrons are predominantly scattered at hydrogen when penetrating hydrogen-charged samples, resulting in a high image contrast between hydrogen and e.g. iron. The used radiographic set-ups consist of a neutron source, state-of-the-art scintillator screens and digital cameras. This allows monitoring diffusive hydrogen fluxes two-dimensionally with 20s temporal resolution. Such hydrogen fluxes can be quantified by using standards with known hydrogen content and similar sample thickness. Neutron tomography generates three-dimensional models of the hydrogen distribution in steel. Such models gain new insight for damage analysis by showing the hydrogen accumulations around cracks and by enabling the hydrogen gas pressure estimation inside cracks. The capabilities and limitations, as well as perspectives of this method will be discussed and illustrated with help of selected examples. T2 - MS&T 2016 CY - Salt Lake City, Utah, USA DA - 23.10.2016 KW - Hydrogen embrittlement KW - Neutron imaging KW - Neutron radiography KW - Neutron tomography PY - 2016 AN - OPUS4-38066 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Observation of martensite formation by combined use of synchrotron diffraction and dilatometry N2 - Welding residual stress engineering by means of an adjusted martensite phase transformation would be highly attractive as detrimental tensile residual stresses may be prevented already during welding without time and cost intensive post processing. The present study shows a synchrotron diffraction analysis of a martensitic steel subjected to thermo-mechanical load cycles. Experiments were conducted regarding the microstructural strain response during the austenite to martensite transformation. The strains are a function of the temperature and the specific loads applied during cooling. The relation between the transformation plasticity of the material, the amount of martensite formed and the arising strains can thus be assessed. The lattice plane specific strains were compared to experimental findings from (macro) dilatation tests. It is shown that the microscopic material behavior differs remarkably from the one observed on the macroscopic scale, what leads to characteristic residual stresses in the material. T2 - Material Science & Technology (MS&T16) 3rd International Workshop of In-situ Studies with Photons, Neutrons and Electrons Scattering CY - Salt Lake City, UT, USA DA - 23.10.2016 KW - Residual stress KW - Martensite KW - Dilatometry KW - Synchrotron diffraction KW - Neutron diffraction PY - 2016 AN - OPUS4-37999 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dixneit, Jonny T1 - Influence of heat control on residual stresses in low transformation temperature (LTT) large scale welds N2 - Independent from the interpass temperature residual stresses in longitudinal direction were lower than in transverse direction. This applies for the surface as well as for the bulk of the welds. Residual stresses in the bulk were in general lower compared to stresses found on the surface. Compressive residual stresses as a result of the martensite formation were formed in the bulk weld metal, only. Independent from the LTT filler used high interpass temperatures were beneficial to reduce the stresses mainly in longitudinal direction. Lower interpass temperatures tend to narrow the tensile zone in the weld metal but they also prevent the formation of compressive residual stresses. T2 - ICRS10 CY - Sydney, Australia DA - 03.07.2016 KW - Phase transformation KW - LTT KW - Welding KW - Heat control KW - Residual stress PY - 2016 AN - OPUS4-37312 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dixneit, Jonny T1 - Effect of interpass temperature on residual stresses in LTT welded joints N2 - Independent from the interpasstemperature residual stresses in longitudinal direction were lower than in transverse direction. This applies for the surface as well as for the bulk of the welds. -Residual stresses in the bulk were in general lower compared to stresses found on the surface. •Compressive residual stresses as a result of the martensite formation were formed in the bulk weld metal, only. •Independent from the LTT filler used high interpasstemperatures were beneficial to reduce the stresses mainly in longitudinal direction. •Lower interpasstemperatures tend to narrow the tensile zone in the weld metal but they also prevent the formation of compressive residual stresses. T2 - IIW2016 CY - Melbourne, Australia DA - 10.07.2016 KW - Phase transformation KW - Interpass temperature KW - LTT KW - Residual stress KW - Welding PY - 2016 AN - OPUS4-37313 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Optimization of welding loads using modified spray arc process N2 - Current efforts for lightweight design result in a growing application of high-strength fine-grained structural steel in modern steel constructions, e.g. mobile cranes, with yield strength from 960 MPa. The design of welded structures and the welding process become more challenging with increasing material strength due to higher elastic ratios. The formation of high residual stresses, which are able to diminish lifetime, load capacity and component safety, has to be avoided. Recent numerical and experimental analyses have shown a strong influence of the heat control and the rigidity of the weld on the welding stresses. Global reaction stresses due to an external shrinkage restraint superimpose with local residual stresses in the weld seam. Modern inverter technologies allowed the development of numerous modified spray arc processes driven by the power source manufactures with almost equal characteristics. They provide several well-known technical and economic benefits, like the possibility of welding narrower seam configurations. As a result a smaller weld volume, total heat input and, therefore, reduced welding stresses are achievable. This research focuses on the welding loads due to modified weld seams. The global reaction forces in welded components due to an external shrinkage restraint were investigated in a special in-house developed testing facility. Additionally, the superposition of the local residual stresses, global stresses and bending moments were analysed with the help of X-ray diffraction. The intensity of the restraint, the weld seam configuration and the weld process (transitional arc and modified spray arc) were varied for a statistical evaluation of the resulting welding loads. It was observed that under restraint a smaller weld seam volume affects reduced reaction stresses. T2 - IIW Intermediate Meeting, C-IIA CY - Madrid, Spain DA - 29.02.2016 KW - Process parameters KW - Residual stresses KW - MAG Welding KW - Restraint KW - High-strength steels PY - 2016 AN - OPUS4-38785 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Optimization of welding loads using modified spray arc process N2 - Current efforts for lightweight design result in a growing application of high-strength fine-grained structural steel in modern steel constructions, e.g. mobile cranes, with yield strength from 960 MPa. The design of welded structures and the welding process become more challenging with increasing material strength due to higher elastic ratios. The formation of high residual stresses, which are able to diminish lifetime, load capacity and component safety, has to be avoided. Recent numerical and experimental analyses have shown a strong influence of the heat control and the rigidity of the weld on the welding stresses. Global reaction stresses due to an external shrinkage restraint superimpose with local residual stresses in the weld seam. Modern inverter technologies allowed the development of numerous modified spray arc processes driven by the power source manufactures with almost equal characteristics. They provide several well-known technical and economic benefits, like the possibility of welding narrower seam configurations. As a result a smaller weld volume, total heat input and, therefore, reduced welding stresses are achievable. This research focuses on the welding loads due to modified weld seams. The global reaction forces in welded components due to an external shrinkage restraint were investigated in a special in-house developed testing facility. Additionally, the superposition of the local residual stresses, global stresses and bending moments were analysed with the help of X-ray diffraction. The intensity of the restraint, the weld seam configuration and the weld process (transitional arc and modified spray arc) were varied for a statistical evaluation of the resulting welding loads. It was observed that under restraint a smaller weld seam volume affects reduced reaction stresses. T2 - IIW Annual Assembly 2016 CY - Melbourne, Australia DA - 10.07.2016 KW - Process parameters KW - Residual stresses KW - MAG Welding KW - Restraint KW - High-strength steels PY - 2016 AN - OPUS4-38787 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Einfluss der Wärmeführung auf die Eigenspannungsausbildung und Kaltrisssicherheit in geschweißten Konstruktionen aus hochfesten Feinkornbaustähleneinfluss der Wärmeführung auf die Eigenspannungsausbildung und Kaltrisssicherheit in geschweißten Konstruktionen aus hochfesten Feinkornbaustählen N2 - Im Vortrag wurden die wesentlichen Ziele und Erkenntnisse des IGF-Vorhabens 17267 N "Wärmeführung und Kaltrisssicherheit" vorgestellt. Der Einfluss der Wärmeführung auf die schweißbedingte Eigenspannungsausbildung in geschweißten Konstruktionen konnte in Abhängigkeit der konstruktiven Steifigkeit und der Bauteildimensionen quantifiziert werden. Ferner wurden Aussagen zur Beeinflussung und Absenkung der Eigenspannungen und der Gesamteigenbeanspruchung von Schweißkonstruktionen erarbeitet. Es zeigte sich, dass eine Reduktion der lokalen Eigenspannungen und der Eigenbeanspruchung von geschweißten Konstruktionen durch eine geringere Wärmeeinbringung möglich ist. Eine Absenkung der Zwischenlagentemperatur erwies sich dabei unter anderem als besonders günstig. Damit ist es möglich vorhandene Wärmeführungskonzepte für hochfeste Stähle zu optimieren und dadurch die Kaltrissbildung zu vermeiden. Weiterführend ist durch die Quantifizierung der im realen Bauteil auftretenden Eigenspannungen bzw. mithilfe gezielter Beeinflussung des Eigenspannungsniveaus eine bessere Ausnutzung der Materialeigenschaften bei der Auslegung von Schweißkonstruktionen aus hochfesten Stählen möglich. Dadurch können ressourceneffizientere Stahlkonstruktionen durch Reduktion von Material- und Fertigungskosten erzielt werden. T2 - FOSTA Praktikergespräche CY - Darmstadt, Germany DA - 21.06.2016 KW - Schweißprozessparameter KW - Eigenspannungen KW - MAG-Schweißen KW - Hochfeste Feinkornbaustähle KW - Einspannung KW - Röntgendiffraktometrie PY - 2016 AN - OPUS4-38789 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Multi-axial analyses of welding stresses in high-strength steel welds N2 - Today’s efforts for lightweight design result in a growing application of high-strength structural steels from 960 MPa. In welded structures of these steels increased demands regarding component safety and a high elastic ratio should be considered. Hence, the prevention of an evolution of high welding induced tensile residual stresses is required. Recent studies showed that component related restraint conditions of welds are able to elevate welding induced stresses to critical values, depending on material characteristics, the welding process and parameters. This work involves multi-axial welding loads as a consequence of the superposition of local residual stresses, global reaction stresses and moments, varying the welding parameters under different restraint conditions. The global welding loads are measured via GMA-weld tests in a special testing facility and via a DIC(Digital Image Correlation)-system in a slot weld. Local transverse residual stresses were analysed by means of X-ray diffraction. The application of a less amount of weld runs due to a modified welding parameters and welds seam configurations revealed as a beneficial approach to reduce welding loads in high-strength steels. T2 - 10th International Conference on Residual Stresses CY - Sydney, Australia DA - 04.07.2016 KW - X-ray diffraction KW - High-strength Steel KW - Welding KW - Reaction Stress PY - 2016 AN - OPUS4-38788 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Griesche, Axel T1 - Real-time X-ray Radiography for Hot Crack Detection during Welding N2 - Fast digital radiography was used to observe the crack development during single pass bead-on-plate gas tungsten arc welding with a minifocus X-ray source and a digital detector array with 75-micrometer pixel size. The sample material were 5 mm thick AlMgSi plates. An acquisition rate of 12 frames per second and an exposure time of 40 ms per frame were used for real-time observation of the hot crack propagation during welding. The basic spatial resolution of the images is about 80 µm. A 3D laminographic reconstruction of the acquired 2D radiographic images gives access to the volumetric extent of the cracks in the welded sample. The parallel use of a high-speed camera during welding allows the real-time inspection of surface cracks. The development of surface cracks was compared with the crack’s distribution in the sample volume and these results were correlated to the used welding parameters. T2 - MS&T 2016 CY - Salt Lake City, Utah, USA DA - 23.10.2016 KW - X-ray radiography KW - Welding KW - Hot crack KW - X-ray imaging KW - Laminography PY - 2016 AN - OPUS4-38069 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kannengießer, Thomas A1 - Florian, Wolfgang A1 - Wilken, Klaus T1 - Moderne Möglichkeiten der Prüfung und Simulation von Bauteilschweißungen N2 - Die hier vorgestellte Großanlage zur Prüfung und Simulation von Bauteil­ schweißungen (GAPSI 16) mit einer Maximalprüfkraft von ±16 MN erlaubt wirklichkeitsnahe Analysen des Bau­ teilverhaltens während des Schwei­ ßens. Ein fundamentaler Vorteil ge­ genüber konventionellen Universal­ prüfmaschinen ist, Momente während des Schweißens mittels acht unabhän­ giger Hydraulikzylinder in zwei Prüf­ tischen aufbringen bzw. registrieren zu können. Derzeitige Forschungsvorhaben sind zum einen Spannungs- und Verformungsvorgängen während des Schweißens von Blechen und zum anderen Modellen gewidmet, womit Kenngrößen für Flammrichtarbeiten ermittelt werden können. Simulations­ versuche an Großproben tragen we­ sentlich zu höherer Aussagesicherheit bei, zumal konventionelle Prüfmetho­ den mit einfachen Kleinproben und auch Berechnungen nach der Finite­ Elemente-Methode (FEM) stets Rand­ bedingungen und zumeist größere Idealisierungen enthalten. Dagegen weist die Großprüfanlage GAPSI 16 mit angepaßten Probengeometrien und Spannkräften einen neuen Weg. KW - GAPSI 16 KW - Prüfung und Simulation KW - Bauteilschweißungen PY - 1997 SN - 0943-4569 VL - 70 IS - 5 SP - 192 EP - 194 PB - Allianz Versicherungen AG CY - München AN - OPUS4-38257 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kannengießer, Thomas T1 - Crack resistance of supermartensitic steel pipeline welds in offshore industry N2 - The increasing application of supermartensitic steels for welded pipelines is an economical alternative to the hitherto used higher-alloyed materials in the North Sea oil and gas indus-try. Failure in such constructions must at any rate be excluded for economical and ecologi-cal reasons. The application of these steels for the transport of corrosive mixtures may, however, involve hydrogen pickup with subsequent hydrogen-assisted stress corrosion cracking. It is therefore necessary not only to assure the weldability, but particularly to have best possible knowledge of the service behaviour and of the failure risk. In order to ensure the transferability of test results to real joined components, innovative test methods are in-creasingly required to be incorporated into a closed test sequence. It will be demonstrated how it is possible to gain significant advantages from the direct comparison between ex-perimentally determined results from component weld tests on the one hand and material-specific data from small-scale tests on the other hand and numerical simulations. These data that have now been made available are of major importance for industrial applications and are considered to provide a sound basis for realistic lifetime assessments. T2 - Conference Welding and Related Inspection Technologies, IIW CY - Stellenbosch, South Africa DA - 08.03.2006 KW - Supermartensitics KW - Hydrogen pickup KW - Hydrogen diffusion KW - Permeation experiments KW - Component tests KW - Numerical simulation KW - Closed test sequence PY - 2006 SP - 1 EP - 14 PB - Beta Products cc CY - Lyttelton, South Africa AN - OPUS4-38925 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Einsatz modifizierter Sprühlichtbogenprozesse zur Optimierung schweißbedingter Beanspruchungen an Bauteilen aus hochfesten Feinkornbaustählen (FOSTA P1011 / IGF-Nr. 17978 N) N2 - In dem Vortrag wurden die wesentlichen Ziele und Ergebnisse zu dem IGF-Vorhaben 17978 N "Bauteilbeanspruchung modifizierter Sprühlichtbögen" vorgestellt. Mit dem modifizierten Sprühlichtbogen ist das Schweißen einer schmaleren Nahtkonfiguration realisierbar. Die Effekte, die sich aufgrund der angepassten Nahtkonfiguration und reduzierten Wärmeinbringung auf die Eigenspannungen und Gesamteigenbeanspruchung einer Schweißkonstruktion ergeben, konnten im Vergleich zu konventionellen Schweißprozessen und Nahtkonfigurationen analysiert werden. Ferner ließen sich realitätsnahe Untersuchungen unter Variation von Bauteildimension und -steifigkeit durchführen, um Aussagen zur Beeinflussung schweißbedingter Beanspruchungen in hochfesten Bauteilen zu erarbeiten. Es zeigte sich, dass bei optimaler Wärmeführung eine Absenkung des Nahtöffnungswinkels und damit Nahtvolumens signifikant geringere Reaktionsspannungen und -momente bewirkt. Dies führt gerade bei Hemmung des Winkelverzugs zu deutlich reduzierten Quereigenspannungen in der Wärmeeinflusszone aufgrund geringerer Biegespannungen. Die Erkenntnisse erlauben eine gezielte Reduzierung der Eigenspannungen sowie einer erhöhte Risssicherheit bei der Montage und dem Betrieb von Bauteilen aus hochfesten Stählen. Weiterführend ist durch die Quantifizierung der am realen Bauteil auftretenden Eigenspannungen bzw. mithilfe einer planmäßigen Beeinflussung des Eigenspannungsniveaus eine verbesserte Ausnutzung der Materialeigenschaften bei der Auslegung hochfester Schweißkonstruktionen möglich. Dadurch sind ressourceneffiziente Stahlkonstruktionen mittels Reduktion von Material- und Fertigungskosten erzielbar. Mit der gegenwärtig bereits verfügbaren Anlagentechnik ist die Anwendung der gewonnen Forschungsergebnisse kurzfristig realisierbar und angesichts der ökonomischen Vorteile rentieren sich gegebenenfalls notwendige Neuanschaffungen schnell. T2 - FOSTA Praktikergespräche CY - Darmstadt, Germany DA - 21.06.2016 KW - Modifizierter Sprühlichtbogen KW - Eigenspannungen KW - MAG-Schweißen KW - Hochfeste Feinkornbaustähle KW - Einspannung KW - Röntgendiffraktometrie KW - Schweißprozessparameter PY - 2016 AN - OPUS4-38790 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Becker, Amadeus T1 - Adequate repair concepts for high-strength steel weld joints for offshore support structures considering design influences N2 - The sustainable and resource-efficient production of wind energy plants requires the use of modern high-strength fine-grain structural steels. This applies to both foundation and erection structures. During the assembly of steel structures, unacceptable defects can occasionally be found in the weld area. In most cases, the economical solution would be local thermal gouging of the affected areas and re-welding. Due to the high shrinkage restraint of the joint groove in the overall structure, the superposition of global and local welding-induced stresses may lead to crack formation and component failure, particularly in interaction with the degradation of the microstructure and mechanical properties of high-strength steels during the repair process [1]. Corresponding standards hardly provide any information on adequate repair concepts, and there is no uniform scientific data on which to base such concepts. In this study, several relevant findings are discussed based on examples of structural engineering focusing on mechanical-technological properties and residual stresses, e.g. [1]. Further experimental and numerical work as conducted by [2] and weld tests under defined restraint conditions in special weld test-setups [3] show that an optimization of the welding-induced stresses of high-strength structural steels is achievable by means of an adapted heat control. The present research involves systematic investigations of influences of shrinkage restraint, the number of repair cycles and heat control during repair welding of a recently available high-strength offshore steel S500MLO (EN 10225-1). A quantification of the shrinkage restraint of repair weld joints is achievable by means of restraint intensity concept [4], analogous to previous studies [5]. Using structural mechanics calculations, geometries of self-restrained specimens are identified representing different defined rigidity conditions of repair welds considering actual high-strength steel components. Welding experiments with DIC analyses (digital image correlation) of the occurring strains during welding and XRD analyses (X-ray diffraction) of the resulting residual stresses after welding and cooling show increasing transient loads and significantly elevated residual stress profiles in the weld area with increasing restraint intensity. Especially in the heat affected zone, tensile residual stresses of up to 80 % of the nominal yield strength occur when welding under increased restraint conditions. In relation to the presented existing results, this indicates that a safe repair welding is primarily achievable by means of appropriate repair concepts and heat control taking into account the high welding stresses and special microstructures of high-strength steels. Finally, the aim of this research is to derive recommendations for repair concepts appropriate to the stresses and materials involved providing a basis for standards and guidelines, especially for SMEs, in order to avoid damage and, in most cases, expensive reworking and to improve the full utilization of the potential of high-strength steels. T2 - 74th IIW Annual Assembly and International Conference, C II-A CY - Online meeting DA - 07.07.2021 KW - High-strength structural steels KW - Welding KW - Repair KW - Residual stresses KW - Restraint PY - 2021 AN - OPUS4-53320 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Optimierung schweißbedingter Beanspruchungen an Bauteilen aus hochfesten feinkornbaustählen beim Einsatz modifizierter Sprühlichtbogenprozesse N2 - Im Forschungsprojekt wurden unter gezielter definierter Schrumpfbehinderung Schweißexperimente an hochfesten Feinkornbaustählen durchgeführt, um den Einfluss der Wärmeführung sowie den Einsatz modifizierter Sprühlichtbogenprozesse verbunden mit schmaleren Nahtfugen auf die lokalen Eigenspannungen und die Gesamteigenbeanspruchungen an geschweißten Bauteilen zu analysieren. In dem Vortrag wurden für das IGF-Vorhaben 17978 N "Bauteilbeanspruchung modifizierter Sprühlichtbögen" die wesentlichen Zusammenhänge zu schweißbedingten Beanspruchungen an hochfesten Schweißverbindungen sowie einige der erarbeiteten Erkenntnisse und erreichten Ziele des Forschungsprojektes in Bezug auf die wasserstoffunterstützte Kaltrissbildung vorgestellt. T2 - Sitzung AG Q4.1 Wasserstoffunterstützte Rissbildung CY - Duisburg, Germany DA - 15.03.2016 KW - Modifizierter Sprühlichtbogen KW - Eigenspannungen KW - MAG-Schweißen KW - Hochfeste Feinkornbaustähle KW - Einspannung KW - Röntgendiffraktometrie KW - Schweißprozessparameter PY - 2016 AN - OPUS4-38791 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kannengießer, Thomas A1 - Kromm, Arne T1 - Characterising phase transformations of different LTT alloys and their effect on residual stresses and cold cracking N2 - Novel martensitic filler materials with specially adjusted martensite start temperatures (Ms) can counteract the cooling specific shrinkage due to expansion effects of the weld metal associated with phase transformations. That can be exploited to create compressive residual stresses in the weld and adjacent areas, i.e. beneficial for increasing fatigue strength. The Ms temperature is shifted via the chemical composition, mainly by the alloying elements nickel and chromium, resulting as well in different retained austenite contents. Investigations were made using different Low Transformation Temperature (LTT) alloys with varying nickel content. The resulting phase transformation temperatures were – for the first time – detected using high energy synchrotron diffraction and Single Sensor Differential Thermal Analysis (SS-DTA). Compared to angle dispersive diffraction, energy dispersive diffraction offers the possibility to measure residual stresses of the martensite and austenite phase parallel fast in one experiment up to depths of 100 µm. The residual stresses show significant distributions dependent on Ms temperature. The effect on the cold cracking behaviour of these alloys was investigated using the Tekken test. Results show that cold cracking can be avoided when appropriate contents of retained austenite are existent. KW - Austenite KW - Cold cracking KW - Martensite KW - Low themperature KW - Transformation PY - 2011 DO - https://doi.org/10.1007/BF03321286 SN - 0043-2288 VL - 55 IS - 3 SP - 48 EP - 56 PB - International Institute of Welding CY - France AN - OPUS4-38978 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröpfer, Dirk A1 - Kromm, Arne A1 - Kannengießer, Thomas T1 - Engineering approach to assess residual stresses in welded components N2 - Present trends to lightweight design lead to an expanding relevance of high-strength fine-grained structural steels especially in mobile crane constructions. With growing material strength, the challenge for welding fabrication increases, since high loading capacities and safety requirements have to be accomplished. The utilisation of the high strength potential often requires complex constructions associated with high restraint conditions while welding. Increased residual stresses may occur due to superimposing reaction and restraint stresses, which have to be quantified and evaluated to ensure the safety and integrity of high-strength steel constructions. Particularly, the scope of residual stresses has to be taken into account for different effects in the HAZ, notches, weld and base metal. Commonly, conservative assumptions of residual stresses lead to distinct underestimations of the load bearing capacity particularly for welded high-strength steel constructions. This study concludes results of recent works of the researchers regarding the complex interaction among heat control, material and restraint intensity on the residual stress state in welded components. These analyses are extended by further experiments. Based on the obtained major effects, an approach for a welding residual stress assessment regarding component design according to prevailing standards for crane construction, an important application for high-strength steels, is presented. KW - Process parameters KW - Residual stresses KW - MAG welding KW - Restraint KW - High-strength steels PY - 2017 DO - https://doi.org/10.1007/s40194-016-0394-9 SN - 0043-2288 SN - 1878-6669 VL - 91 IS - 1 SP - 91 EP - 106 PB - Springer CY - Berlin, Heidelberg AN - OPUS4-39044 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Kannengießer, Thomas T1 - List of questions relating to the revision of ISO 3690 regarding the acceptance of the carrier gas hot extraction method N2 - Is it reasonable to restrict ISO 3690 any longer to the determination of the weld metal hydrogen content of ferritic steel? In what respect is the determination of the content of the diffusible and of the total hydrogen content, respectively, (still) merely a research task (supermartensite, duplex materials, austenite, magnesium, aluminium), or is there actually a demand in industry and is there already a first cause for monitoring in view of damage prevention, respectively? Is there a need, arising from the development of materials and filler materials and from their intended applications, for more extensive standards dealing with hydrogen analyses for these materials? Which parts of ISO 3690 could also be applied to any other metallic material/filler material, if necessary, and where would a complete alteration be required, respectively? KW - ISO 3690 KW - List of questions KW - Carrier gas KW - Extraction method PY - 2004 SP - 1 EP - 11 PB - IIW CY - USA AN - OPUS4-39260 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schaupp, Thomas T1 - Einfluss von Schweißprozessparametern auf den Wasserstoffeintrag in Ein- und Mehrlagenschweißungen aus hochfestem Feinkornbaustahl N2 - Um den wachsenden Anforderungen nach Leichtbau und Ressourceneffizienz im Kran-, Nutzfahrzeug- und Brückenbau gerecht zu werden, kommen in diesen Industriebranchen vermehrt hochfeste Feinkornbaustähle mit Streckgrenzen von mehr als 690 MPa zum Einsatz. Allerdings erfordern diese Stähle bei der schweißtechnischen Verarbeitung äußerste Sorgfalt, weil gerade die Sensibilität gegenüber einer Degradation der mechanischen Eigenschaften, durch den im Lichtbogen aufgenommenen Wasserstoff, mit steigender Festigkeit signifikant zunimmt und zur wasserstoffunterstützten Kaltrissbildung führen kann. In diesem Vortrag werden Ergebnisse vorgestellt, die den Einfluss von Kontaktrohrabstand, Drahtvorschub sowie Schweißspannung auf den Wasserstoffeintrag in Ein- und Mehrlagenschweißungen aus hochfestem Feinkornbaustahl zeigen. Dabei wird der konventionelle Lichtbogen mit dem modernen modifizierten Sprühlichtbogen verglichen. Ziel ist es, durch geeignete Wärmeführungen die Wasserstoffkonzentration in Schweißverbindungen zu reduzieren, um somit die Gefahr einer wasserstoffunterstützten Kaltrissbildung zu minimieren. T2 - MDDK – Master-, Diplomanden- und Doktorandenkolloquium CY - Universität Magdeburg, Germany DA - 26.01.2017 KW - Hochfeste Feinkornbaustähle KW - Wasserstoffeintrag KW - MAG-Schweißen KW - Modifizierter Sprühlichtbogen KW - Schweißprozessparameter PY - 2017 AN - OPUS4-39051 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schaupp, Thomas T1 - Einfluss der Wärmeführung auf die Wasserstoffverteilung in Schweißverbindungen aus hochfestem Feinkornbaustahl N2 - In vielen Industriebranchen werden zunehmend hochfeste Feinkornbaustähle mit Streckgrenzen ≥ 690 MPa eingesetzt. Allerdings werden mit zunehmender Festigkeit deutlich höhere Anforderungen an deren schweißtechnische Verarbeitung gestellt, da gerade die Sensibilität gegenüber einer Degradation der mechanischen Eigenschaften, durch den beim Schweißen aufgenommenen Wasserstoff, mit steigender Festigkeit stark zunimmt. In der vorliegenden Präsentation sind Ergebnisse aus vergleichenden Untersuchungen mit konventionellem Übergangslichtbogen und modifiziertem Sprühlichtbogen mit reduziertem Nahtöffnungswinkel hinsichtlich der Wasserstoffaufnahme beim Schweißen unter Variation von Streckenenergie, Arbeitstemperatur und Nachwärmprozedur dargestellt. Grundsätzlich ist den erarbeiteten Ergebnissen zu entnehmen, dass im Schweißgut von Stumpfstoßverbindungen mit reduziertem Nahtöffnungswinkel erhöhte mittlere Wasserstoffkonzentrationen vorliegen. Geeignete Wärmeführungen führten zu einer signifikanten Reduzierung der Wasserstoffkonzentration beim Einsatz der Nahtkonfiguration mit abgesenktem Nahtöffnungswinkel. Dabei erwies sich eine Nachwärmprozedur aus der Schweißwärme heraus als zielführend. Des weiteren sind Gradienten der Wasserstoffkonzentration in Blechdickenrichtung aufgezeigt. T2 - Forschungsseminar CY - Otto-von-Guericke-Universität, Magdeburg, Germany DA - 17.01.2018 KW - Hochfester Feinkornbaustahl KW - Wasserstoff KW - Wärmeführung KW - MAG-Schweißen KW - Nachwärmung KW - Wasserstoffgradient PY - 2018 AN - OPUS4-43807 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bernegger, Raphael T1 - Analytisches Modell zur Bestimmung der Schichtdicke für opake und semitransparente Materialien mittels Impulsthermografie N2 - Impulsthermografie ist ein bekanntes zerstörungsfreies Prüfverfahren, welches sehr gut geeignet ist, um geometrische Eigenschaften von Materialfehler, thermische Materialparameter sowie die Dicke von Objekten zu bestimmen. Die Anwendung auf semitransparente Materialien ist jedoch recht neu und anspruchsvoll, insbesondere für semitransparente Mehrschichtmaterialien wie glasfaserverstärkte Kunststoffe (GFK). Um die Dicke beschichteter und unbeschichteter semitransparenten Proben mittels Impuls-Thermografie bestimmen zu können, verwenden wir ein analytisches Modell, welches auf der Quadrupol-Methode basiert. Unser 1D-Modell berücksichtigt: • die Semitransparenz der Probe, • die Wärmeverluste an den Seitenflächen, • beliebige zeitlichen Form des Heizimpulses (um die Messbedingungen für verschiedene Wärmequellen korrekt zu beschreiben), • mögliche Flächenabsorption an der Vorder- oder Rückseite (für beschichtete Proben), • und Mehrschichtsysteme. Durch Anpassung der Ergebnisse des analytischen Modells an experimentelle Daten ist es möglich, die Dicke der Probe zu bestimmen, sofern die thermischen Materialparameter bekannt sind. Diese können z.B. durch Kalibrierungsmessungen an Proben desselben Materials mit bekannter Dicke bestimmt werden. T2 - Physikalisch-Technische Bundesanstalt CY - Berlin, Germany DA - 06.12.2017 KW - Schichtdicke KW - Analytisches Modell KW - Impulsthermografie KW - 1D-Modell KW - Semitransparent PY - 2017 AN - OPUS4-43410 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Kannengießer, Thomas A1 - Schröpfer, Dirk T1 - Einsatz modifizierter Sprühlichtbogenprozesse zur Optimierung schweißbedingter Beanspruchungen an Bauteilen aus hochfesten Feinkornbaustählen N2 - Aufgrund aktueller Leichtbaubestrebungen sowie Forderungen nach Energie- und Ressourceneffizienz werden zunehmend hochfeste Feinkornbaustähle mit Streckgrenzen ≥ 690 MPa in modernen Stahlkonstruktionen eingesetzt. Vorrangig werden diese mit Streckgrenzen bis 960 MPa verarbeitet und mittels MAG-Schweißprozessen gefügt. Moderne Invertertechnik ermöglichte jüngst zahlreiche Firmenentwicklungen (bspw. „DeepARC“, „forceArc“), die zu modifizierten Sprühlichtbögen (mod. SLB) mit ähnlichen Eigenschaften führten. Neben den bekannten wirtschaftlichen Vorteilen dieser mod. SLB, lassen gerade die reduzierten möglichen Nahtöffnungswinkel und die geringere Wärmeeinbringung eine positive Wirkung auf schweißbedingte Beanspruchungen erwarten. Erste Eigenspannungsanalysen bei vorangegangenen Schweißeignungsuntersuchen mit mod. SLB zeigten bereits bei freischrumpfenden Laborproben geringere Zugeigenspannungen in der Schweißnaht im Vergleich zu konventionell geschweißten Proben. Die betriebsfeste Auslegung von hochfesten Schweißkonstruktionen und die Ausnutzung hoher Streckgrenzen erfordern jedoch eine ausreichende Quantifizierung schweißbedingter Beanspruchungen der mod. SLB unter definierter, bauteilrelevanter Schrumpfbehinderung. Dies betrifft sowohl die Kräfte und Spannungen im lokalen Schweißnahtbereich als auch die Gesamtbeanspruchung sowie den Einfluss von Wärmeführung, Bauteilgeometrie, Einspanngrad und Nahtöffnungswinkel. Hierzu lagen in der Industrie, besonders bei den KMU, kaum Kenntnisse vor und sollten deshalb als Ziel dieses Forschungsprojektes erarbeitet werden. Die vergleichenden Untersuchungen mit konventionellen Lichtbogen und mod. SLB mit angepasster Nahtkonfiguration erfolgten mithilfe von speziellen Prüfanlagen, mit der reale Bauteilsteifigkeiten abgebildet werden können. Bei beiden Prozessvarianten waren mit den gewählten Parametern Schweißnähte unter Erfüllung der Anforderungen an die mechanisch-technologischen Eigenschaften realisierbar. Bei den Analysen konnte eine signifikante Reduzierung der Eigenbeanspruchungen durch eine verminderte Wärmeeinbringung bei dem Einsatz einer Nahtkonfiguration mit abgesenktem Nahtöffnungswinkel beobachtet werden. Insbesondere erwiesen sich zur Absenkung mehrachsiger Beanspruchungszustände aufgrund von Biegemomenten in den bauteilnahen Schweißungen die engeren Nahtspalte als zielführend. Eine Vorstellung der erarbeiteten Kenntnisse und Empfehlungen in entsprechenden Gremien zur Normung erfolgten, um mittelfristig vor allem den KMU eine einfachere Konstruktionsauslegung und sichere Verarbeitung hochfester Feinkornbaustähle zu ermöglichen. Mit einer normativen Absicherung kann Qualifizierungs- und Zulassungsaufwand eingespart werden, der aktuell beim Einsatz hochfester Stähle vielfach notwendig ist. Ferner werden die Betriebe durch die Ergebnisse in die Lage versetzt, die technischen und wirtschaftlichen Vorteile der mod. SLB-Prozesse auszunutzen und signifikante Einsparungen bei Schweißzusatz, Schweiß- und Rüstzeit sowie unter Berücksichtigung der Eigenbeanspruchung optimierte Ergebnisse hinsichtlich der Tragfähigkeit von Bauteilen zu erreichen und die Produktivität zu erhöhen. KW - MAG-Schweißen KW - Hochfester Stahl KW - Eigenspannungen KW - Kaltrisssicherheit PY - 2017 UR - https://matplus.shop/produkt/p-1011-einsatz-modifizierter-spruehlichtbogenprozesse-zur-optimierung-schweissbedingter-beanspruchungen-an-bauteilen-aus-hochfesten-feinkornbaustaehlen-2 SN - 978-3-946885-12-2 N1 - Das IGF-Vorhaben 17978 N wurde über die Arbeitsgemeinschaft industrieller Forschungsvereinigungen "Otto von Guericke" (AiF) im Rahmen des Programms zur Förderung der Industriellen Gemeinschaftsforschung (IGF) vom Bundesministerium für Wirtschaft und Energie (BMWi) aufgrund eines Beschlusses des Deutschen Bundestages gefördert VL - P 1011 SP - 1 EP - 136 PB - Verlag und Vertriebsgesellschaft CY - Düsseldorf AN - OPUS4-59257 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - A unique authenticator for additively manufactured parts derived from 3D microstructural information N2 - Additive manufacturing (AM) is rapidly emerging from rapid prototyping to industrial production [1]. Thus, providing AM parts with a tagging feature that allows identification, like a fingerprint, can be crucial for logistics, certification, and anti-counterfeiting purposes since nearly any geometry can be produced by AM with stolen data or reverse engineering of an original product. However, the mechanical and functional properties of the replicated part may not be identical to the original ones and pose a safety risk [2]. Several methods are already available, which range from encasing a detector to leveraging the stochastic defects of AM parts for the identification, authentication, and traceability of AM components. The most prevailing solution consists of local process manipulation, such as printing a quick response (QR) code [3] or a set of blind holes on the surface of the internal cavity of hollow components. Local manipulation of components may alter the properties. The external tagging features can be altered or even removed by post-processing treatments. Integrating electronic systems [4] in AM parts can be used to identify and authenticate components with complex or customized geometries. However, metal-based AM, especially in powder bed fusion (PBF-LB/M) techniques, has a strong shielding effect that interferes with the communication between the reader and the transponder. Our work suggests a methodology for the identification, authentication, and traceability of AM components using microstructural features in AM components. We will show a workflow that includes analysing 3D micro computed tomography data and selecting a set number of voids that fulfil the identification criteria. We will show the results this workflow produces for a series of 20 Al-based cuboid samples with identical processing parameters and discuss their prospects and limitations. The workflow can help to establish a non-tamperable connection between an additively manufactured part and its digital data and hence link the physical and the digital world. T2 - MSE Konferenz CY - Darmstadt, Germany DA - 24.09.2024 KW - Additive Manufacturing KW - Fingerprint KW - Computed tomography PY - 2024 AN - OPUS4-62288 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Seifert, Lando T1 - H2Mare - PtX-Wind: UAP 5.4 BAM Offshore Corrosion - Seawater Laboratory N2 - The lecture will focus on the experimental possibilities in BAM's seawater laboratory at the Eidersperrwerk. In this laboratory, water parameters can be monitored and, for the first time, it is possible to colonise and maintain salt water growth in a corrosion laboratory environment in order to study systems and materials for offshore applications. T2 - Leitprojekt H2Mare Verbundtreffen PtX-Wind & TransferWind CY - Frankfurt am Main, Germany DA - 05.12.2024 KW - Offshore Corrosion KW - Marine Corrosion KW - Corrosion KW - Green Hydrogen PY - 2024 AN - OPUS4-62055 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Seifert, Lando T1 - Das Meerwasserlabor am Eidersperrwerk N2 - Das Meerwasserlabor (Laborcontainer) ist eine Remote-fähiges Elektrochemie-Labor mit entfeuchtungsfähiger Klimatisierung in dem eine Vielfalt an experimentellen Möglichkeiten besteht. Das Alleinstellungsmerkmal ist der Meerwasser-Bypass, durch den eine Besiedlung und Erhalt von Salzwasser- bzw. Brackwasserbewuchs (Bakterien, Algen, Tiere, Pilze, etc.) möglich ist. Der jährliche Verlauf der Meeresumwelt wird dadurch abgebildet. T2 - Leitprojekt H2Mare Verbundtreffen PtX-Wind & TransferWind CY - Frankfurt am Main, Germany DA - 05.12.2024 KW - Offshore Corrosion KW - Marine Corrosion KW - Corrosion KW - Green Hydrogen PY - 2024 AN - OPUS4-62054 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Richter, Tim A1 - Erxleben, Kjell A1 - Rhode, Michael A1 - Schröpfer, Dirk A1 - Michael, Thomas A1 - Börner, Andreas T1 - Microstructure characterization of dissimilar metal welds of innovative high- and medium-entropy alloys to austenitic stainless steels joint by tungsten inert gas and friction stir welding N2 - The new multi-element alloying concept of systems with defined entropy (HEA — high-entropy alloy or MEA — medium-entropy alloy) is increasing in material research interest. Improved properties or combinations of properties are shown by several systems. Thus, the resulting microstructures and production of HEA/MEA as well as properties have been primarily investigated so far. Furthermore, processing is a key issue to transfer HEA/MEA systems to real components. Since welding is the most important joining process for metals, it is crucial to investigate the influence of welding to guarantee component integrity. Since most HEA are made of expensive alloying elements such as Co or Ni, they will not be used entirely as structural materials. Thus, it can be advantageous to weld conventional alloys such as austenitic stainless steels with the HEA and MEA to produce components that are both application-oriented and economically viable. Therefore, in this paper, first results of dissimilar metal welding, by tungsten inert gas (TIG) and friction stir welding (FSW), of a CoCrFeMnNi HEA as well as a CoCrNi MEA with a conventional AISI 304 austenitic stainless steel are presented. The focus is on the microstructure formation due to the two welding processes. The results of TIG welding show a dendritic microstructure, whereas in FSW both materials are stirred but still coexist. KW - Metals and Alloys KW - Mechanical Engineering KW - Mechanics of Materials PY - 2023 DO - https://doi.org/10.1007/s40194-023-01618-z SN - 1878-6669 SP - 1 EP - 9 PB - Springer AN - OPUS4-59252 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Giese, Marcel T1 - Effect of Ultrasonic-Assisted Machining for Surface Functionalization of Innovative Work-Hardening Multi-Principal-Element Alloys N2 - Multi-principal-element alloys (MPEAs) are an alloying concept consisting of at least two main alloying elements resulting in unique microstructures and potentially superior physical, mechanical and chemical properties, for instance a high work hardening capacity. These characteristics are determined by four core effects: sluggish diffusion, severe lattice distortion, high-entropy and cocktail effect. The development of MPEAs is a promising approach to extend the range of applications of conventional alloys by exploiting these core effects. In the present study, as reference to the conventional high-manganese steel X120Mn12 (ASTM A128), characterized by particularly high work hardening capacity generating exceptional mechanical properties, work-hardening MPEAs based on the equimolar composition CoFeNi in combination with Mn and C were developed. Specimens were produced as bulk material by melting via an electric arc furnace. In a second step the specimens undergo a surface finishing via milling process. Therefore, a hybrid milling process was used which, in addition to producing defined surfaces, also has the potential to reduce tool wear and increase surface integrity by introducing compressive stresses and increasing hardness through pronounced work hardening in comparison to conventional machining. The so-called ultrasonic-assisted milling (USAM) is characterized by an axial oscillation of the tool during the milling process. The machining parameters were varied to analyze the effect on work hardening together with process forces during milling and resulting surface integrity. Subsequently, microstructure evolution, hardness as well as resulting wear resisting capacity were investigated and correlated with the composition and the USAM parameters. For the MPEA CoFeNi-Mn12C1.2 a pronounced lattice strain and grain refinement due to the plastic deformation during the USAM was recorded, especially at high USAM amplitude and lower cutting speed due to the greater number of tool oscillations per cutting engagement. Consequently, a hardness increase of up to 380 HV0.025 was induced for the aforementioned MPEA exhibiting a higher wear resistance compared to the X120Mn12. This shows the promising approach for the development of work-hardening materials based on new alloy concepts such as MPEAs allowing also coatings required for applications in tribological systems. As conventional hard and wear-resistant coatings are challenging in machining due to massive tool wear this approach of functional coating materials with high hardening capacity during USAM have the potential to reduce tool wear and ensure a adequate surface integrity and wear resistance. T2 - 50th International Conference on Metallurgical Coatings and Thin Films (ICMCTF 2024) CY - San Diego, CA, USA DA - 19.05.2024 KW - Ultrasonic assisted milling KW - Surface integrity KW - High entropy alloys PY - 2024 AN - OPUS4-61928 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schulte, Petra T1 - Physikalische Gefahren: Einstufungskriterien, Prüfmethoden, Vergleich mit Gefahrgutvorschriften N2 - Vorgehensweise und Verfahren für die Validierung von Informationen zur Bewertung der Eigenschaften von Stoffen und Gemischen, die zu einer Einstufung und Kennzeichnung der physikalischen Gefahren nach der CLP-Verordnung (Verordnung (EG) Nr. 1272/2008) führen. T2 - Haus der Technik: GHS/CLP Basisseminar - Einstufen und Kennzeichnen mit dem GHS (CLP-Verordnung) CY - Online meeting DA - 01.06.2021 KW - Einstufung KW - Kennzeichnung KW - GHS KW - CLP KW - Prüfmethoden KW - Gefahrenklasse KW - Gefahreneigenschaften PY - 2021 AN - OPUS4-53184 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schulte, Petra T1 - Physical hazard testing and assessment strategies N2 - The presentation will give an overview of the testing required for physical hazards under the BPR and CLP Regulations (Regulation (EU) No 528/2012 and Regulation (EC) No 1272/2008), safety characteristics, actual Standards and the UN Manual of Tests and Criteria as well, the importance of quality assurance in testing and data reporting, and the testing and assessment strategies on topics that have been specifically asked by EU Member States. T2 - Biocides Working Group Meeting I-2021, Training on physical hazards for ECHA Working Group – Analytical methods and Physico-Chemical Properties (APCP) to the Biocidal Products Committee CY - Online meeting DA - 16.03.2021 KW - Biocidal Products Regulation KW - Data requirements KW - Screening tests KW - Data waiving KW - Hazard classification KW - Physical hazard classes KW - ECHA KW - Competent Authority KW - Applications for Union authorisation of biocidal products PY - 2021 AN - OPUS4-52397 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fayet, G. T1 - First models to predict thermal decomposition properties of possible self-reactive substances based on industrial datasets N2 - Self-reactive substances are unstable chemical substances which can easily decompose and may lead to explosion. For this reason, their thermal stability properties are required within regulatory frameworks related to chemicals in order to assess their hazardous properties. Due to the fast development and availability of computers, predictive approaches like QSPR models are increasingly used in the evaluation process of hazardous substances complementary to experiments. In that context, the HAZPRED project (2015-2018) aimed to develop QSPR models to predict physical hazards of substances to fill the lack of knowledge on these hazardous substances quickly. An experimental campaign, based on 50 samples provided by Industrial producers, was carried out on potential self-reactive substances, for which no QSPR model already existed. Their heats of decomposition were characterized using differential scanning calorimetry in homogeneous experimental conditions. QSPR models were derived using the GA-MLR method (using a genetic algorithm and multi-linear regressions) using molecular descriptors calculated by Dragon software based on both 3D molecular structures from density functional theory (DFT) optimizations, to access three-dimensional descriptors, and SMILES codes, favoring the access to simpler models, requiring no preliminary quantum chemical calculations. All models respected the OECD validation guidelines for regulatory acceptability of QSPR models. They were tested by internal and external validation tests and their applicability domains were defined and analyzed. If improved models should be expected with larger database (and a better ratio between size and chemical diversity), these first models already represent a screening tool capable to access early reactive hazards. T2 - 19th International Workshop on Quantitative Structure-Activity Relationships in Environmental and Health Sciences CY - Online meeting DA - 07.06.2021 KW - QSPR KW - Self-reactive substances KW - Thermal decomposition PY - 2021 AN - OPUS4-53178 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Witte, Julien T1 - Entwicklung innovativer Niobcarbid-Fräswerkzeuge N2 - Die Niobvorkommen übersteigen die von Wolfram um ein Vielfaches. Mit 92 % ist Brasilien heute der weltweit größte Niobproduzent. Daher ist NbC eine nachhaltige und wirtschaftliche Alternative zu konventionellen Schneidstoffen, insbesondere zu Wolframkarbid (WC). Darüber hinaus kann NbC in einer Ni-Legierungsmatrix verwendet werden und bietet somit als Ersatz für WC in einer Co-Matrix als Schneidstoff erhebliche Vorteile in Bezug auf Gesundheitsrisiken sowie Rohstoffpreis- und Versorgungsrisiken. Auf der Grundlage jüngster Studien, in denen eine höhere Leistung von NbC im Vergleich zu WC-Schneidwerkzeugen festgestellt wurde, ist in dieser Studie die Zusammensetzung NbC-12Ni-4Mo-4VC für die Fertigbearbeitung eines hochfesten Stahls S960QL gewählt worden. Die Versuche wurden auf einer ultraschallunterstützten 5-Achsen-Fräsmaschine mit speziell angefertigten NbC-Werkzeugen durchgeführt, um sie mit handelsüblichen beschichteten WC-Schneideinsätzen zu vergleichen. Darüber hinaus wird der Einfluss eines Beschichtungssystems für die NbC-Schneidplatten getestet und hinsichtlich seiner Leistung im Zerspanungsprozess bewertet. Werkzeugverschleiß- und Schnittkraftanalysen werden durchgeführt, um optimale Parameterkonstellationen und Werkzeugeigenschaften für das neue NbC-Werkzeug zu ermitteln. Zusammen mit der Oszillation des ultraschallunterstützten Fräsens können die Belastungen auf die Bauteiloberfläche und das Werkzeug reduziert und das Verschleißverhalten des neuartigen NbC-Werkzeugs verfeinert werden. Diese Fräsversuche werden von standardisierten Verschleißtests mit den oben genannten Materialkombinationen begleitet und die Ergebnisse miteinander korreliert. Schließlich wird auch das Verhalten beim Einsatz schwer zerspanbarer Werkstoffe wie Ni-Legierungen oder innovativer Materialien wie Eisenaluminid getestet. Mit dieser Strategie lassen sich umfassende Erkenntnisse für den zukünftigen effizienten Einsatz von NbC für Fräswerkzeuge erzielen, die bereits seit Jahrzehnten in Form von WC erforscht werden. T2 - Bachelor-, Master-, Doktoranden-Kolloquium der Otto-von-Guericke Universität Magdeburg CY - Magdeburg, Deutschland DA - 30.11.2022 KW - Niobcarbid KW - Zerspanungswerkzeug KW - Ultraschallunterstütztes Fräsen KW - Werkzeugverschleiß PY - 2022 AN - OPUS4-56632 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schaupp, Thomas T1 - Zur Bewertung der Kaltrissempfindlichkeit moderner hochfester Feinkornbaustähle mit dem Implant-Test N2 - Der Implant-Test nach ISO 17642-3 gehört zur Gruppe der fremdbeanspruchten Kaltrisstests, bei dem eine äußere Beanspruchung auf einen zylindrischen Stab (Implant-Probe) definiert aufgebracht wird. Mit dieser Kaltrissprüfung wurden vergleichende Analysen zur Kaltrissempfindlichkeit der modernen hochfesten Feinkornbaustähle S960MC und S960QL durchgeführt. Zudem kamen sowohl Massiv- als auch Metallpulverfülldraht zur Variation der Wasserstoffkonzentration zum Einsatz. Der Einsatz des modernen modifizierten Sprühlichtbogens ermöglichte außerdem die Untersuchung des Einbrandprofils auf die Kaltrissbildung. T2 - Sitzung des NA 092-00-05 GA „Gemeinschaftsarbeitsausschuss NAS/NMP: Zerstörende Prüfung von Schweißverbindungen (DVS AG Q 4/Q 4.1)“ CY - Hamm, Germany DA - 04.03.2020 KW - Hochfester Feinkornbaustahl KW - MAG-Schweißen KW - Wasserstoff KW - Kaltriss KW - Implant-Test PY - 2020 AN - OPUS4-50506 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Einfluss der Schweiß- und Prüfparameter bei der Heißrissbewertung hochfester Schweißzusatzwerkstoffe N2 - Die Heißrissneigung beim Schweißen kann mittels einer ganzen Reihe von Prüfverfahren ermittelt werden. Eine etablierte Methode ist die sogenannte Varestraint-Prüfung, welche auch an der Bundesanstalt für Materialforschung und -prüfung (BAM) als modifizierter Varestraint/Transvarestraint-Test (MVT) zum Einsatz kommt. Die Ergebnisse von Varestraint-Prüfungen hängen jedoch stets in unterschiedlichem Maße von der individuellen Prüfmaschinenauslegung und den verwendeten Prüfparametern ab. Dies kann zu einer uneinheitlichen Bewertung des Rissverhaltens führen, wenn die Risslänge konventionell als Kriterium für die Rissneigung herangezogen wird. Scheinbare Abhängigkeiten von Prozessparametern erschweren dann die Interpretation der Ergebnisse. Eine neuartige Bewertungsmethodik entkoppelt den Maschineneinfluss vom Materialverhalten und verwendet die Dehnrate als Risskriterium in Analogie zu Prokhorovs Heißrissmodell. Die neue Auswertung wird anhand einer Studie hochfester Schweißzusatzwerkstoffe vorgestellt, deren Rissverhalten in Abhängigkeit der chemischen Zusammensetzung und der Schweißparameter bewertet wird. T2 - 5. Symposium Materialtechnik CY - Clausthal-Zellerfeld, Germany DA - 23.02.2023 KW - Heißrisse KW - Varestraint-Test KW - Materialprüfung PY - 2023 AN - OPUS4-57070 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wandtke, Karsten A1 - Schröpfer, Dirk A1 - Scharf-Wildenhain, R. A1 - Hälsig, A. A1 - Kannengießer, Thomas A1 - Kromm, Arne A1 - Hensel, J. T1 - Influence of the WAAM process and design aspects on residual stresses in high-strength structural steels N2 - Wire arc additive manufacturing (WAAM) enables the efficient production of weight-optimized modern engineering structures. Further increases in efficiency can be achieved by using high-strength structural steels. Commercial welding consumables for WAAM are already available on the market. Lack of knowledge and guidelines regarding welding residual stress and component safety during production and operation leads to severely limited use for industry applications. The sensitive microstructure of high-strength steels carries a high risk of cold cracking; therefore, residual stresses play a crucial role. For this reason, the influences of the material, the WAAM process, and the design on the formation of residual stresses and the risk of cold cracking are being investigated. The material used has a yield strength of over 800 MPa. This strength is adjusted via solid solution strengthening and a martensitic phase transformation. The volume expansion associated with martensite formation has a significant influence on the residual stresses. The focus of the present investigation is on the additive welding parameters and component design on their influence on hardness and residual stresses, which are analyzed by means of X-ray diffraction (XRD). Reference specimens (hollow cuboids) are welded fully automated with a systematic variation of heat control and design. Welding parameters and AM geometry are correlated with the resulting microstructure, hardness, and residual stress state. Increased heat input leads to lower tensile residual stresses which causes unfavorable microstructure and mechanical properties. The component design affects heat dissipation conditions and the intensity of restraint during welding and has a significant influence on the residual stress. KW - DED-arc KW - Additive manufacturing KW - High-strength steel filler metal KW - Residual stress PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-572698 DO - https://doi.org/10.1007/s40194-023-01503-9 SN - 1878-6669 VL - 67 IS - 4 SP - 987 EP - 996 PB - Springer CY - Berlin AN - OPUS4-57269 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maierhofer, Christiane T1 - Prozessüberwachung in der additiven Fertigung von Metallen - das Projekt ProMoAM N2 - Prozessüberwachung in der additiven Fertigung von Metallen - das Projekt ProMoAM. In diesem Vortrag wird das gesamte Projekt vorgestellt. Dabei wird auf die Thermografie im LMD und L-PBF Prozess näher eingegangen. Hierbei werden sowohl stationäre als auch mit bewegte Systeme vorgestellt. T2 - Webinar: Inline-Messtechnik und –Prozessüberwachung CY - Online meeting DA - 01.07.2020 KW - Pulverbettverfahren KW - Laser Metal Deposition KW - Thermografie KW - Optische Tomografie PY - 2020 UR - https://quality-engineering.industrie.de/webinarreihe-additive-verfahren/#Inline-Messtechnik AN - OPUS4-50962 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Maierhofer, Christiane A1 - Altenburg, Simon A1 - Scheuschner, Nils ED - Meyendorf, N. ED - Ida, N. ED - Singh, R. ED - Vrana, J. T1 - In Situ Real-Time Monitoring Versus Post NDE for Quality Assurance of Additively Manufactured Metal Parts N2 - In this chapter, the current state-of-the-art of in situ monitoring and in situ NDE methods in additive manufacturing is summarized. The focus is set on methods, which are suitable for making statements about the quality and usability of a component currently being manufactured. This includes methods which can be used to determine state properties like temperature or density, other physical properties like electrical or thermal conductivity, the microstructure, the chemical composition, the actual geometry, or which enable the direct detection of defects like cracks, voids, delaminations, or inclusions. Thus, optical, thermographic, acoustic, and electromagnetic methods, as well as methods being suitable for investigating particle and fume emission are presented. The requirements of in situ monitoring methods with a focus on thermographic methods are discussed by considering different additive manufacturing processes like laser powder bed fusion (PBF-LB/M) and direct energy deposition (DED-LB/M). Examples of the successful implementation and applications of such monitoring methods at BAM are given. The in situ monitoring and NDE methods are compared against post-process NDE methods. The advantages and challenges of in situ methods concerning real-time data analysis and the application of AI algorithms are addressed and discussed. KW - Additive manufacturing KW - In situ monitoring KW - In situ NDE KW - Post NDE KW - Thermography KW - Laser powder bed fusion KW - Direct energy deposition PY - 2021 SN - 978-3-030-48200-8 DO - https://doi.org/10.1007/978-3-030-48200-8_51-1 SP - 1 EP - 37 PB - Springer Nature Switzerland AG CY - Cham, Switzerland ET - 1 AN - OPUS4-52824 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon T1 - Prozessüberwachung in der additiven Fertigung von Metallen an der BAM: Das Projekt ProMoAM N2 - Vorstellung des TF-Projektes ProMoAM mit allen in-situ Verfahren und Referenzverfahren T2 - Sitzung des VDI AK Mess- und Automatisierungstechnik CY - Kassel, Germany DA - 03.03.2020 KW - Additive manufacturing KW - In situ monitoring KW - Zerstörungsfreie Prüfung PY - 2020 AN - OPUS4-53537 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon T1 - Introduction to ProMoAM N2 - A brief introduction to the project ProMoAM is given. T2 - 2nd Workshop on In-situ Monitoring and Microstructure Development in Additive Manufactured Alloys CY - Online meeting DA - 19.04.2021 KW - Additive Manufacturing KW - Process monitoring KW - ProMoAM PY - 2021 AN - OPUS4-52513 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon T1 - Improving additive manufacturing technologies by in-situ monitoring: Thermography N2 - Additive manufacturing of metals gains increasing relevance in the industrial field for part production. However, especially for safety relevant applications, a suitable quality assurance is needed. A time and cost efficient route to achieve this goal is in-situ monitoring of the build process. Here, the BAM project ProMoAM (Process monitoring in additive manufacturing) is briefly introduced and recent advances of BAM in the field of in-situ monitoring of the L-PBF and the LMD process using thermography are presented. T2 - Anwenderkonferenz Infratec GmbH CY - Online meeting DA - 04.11.2021 KW - Additive Manufacturing KW - Process monitoring KW - Thermography PY - 2021 AN - OPUS4-54026 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maierhofer, Christiane T1 - Summary of in-situ monitoring in additive manufacturing - ProMoAM N2 - The quality of additively manufactured components is significantly influenced by the process parameters used during production. Thus, sensors and measuring systems are already commercially available for process monitoring, at least in metal-based additive manufacturing. However, it is not yet possible to detect defects and inhomogeneities directly or indirectly during the building process. The aim of the project ProMoAM is to develop spectroscopic and non-destructive testing methods for the in-situ evaluation of the quality of additively manufactured metal components in laser- or arc-based AM processes. In addition to passive and active methods of thermography, this includes optical tomography, optical emission spectroscopy, eddy current testing, laminography (radiography), X-ray backscattering, particle emission spectroscopy and photoacoustic methods. T2 - 2nd Workshop on In-situ Monitoring and Microstructure Development in Additive Manufactured Alloys CY - Online meeting DA - 19.04.2021 KW - In-situ monitoring KW - Additive manufacturing KW - Metals KW - Thermography PY - 2021 AN - OPUS4-52539 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oster, Simon T1 - Multispectral in-situ monitoring of a L-PBF manufacturing process using three thermographic camera systems N2 - The manufacturing of metal parts for the use in safety-relevant applications by Laser Powder Bed Fusion (L-PBF) demands a quality assurance of both part and process. Thermography is a nondestructive testing method that allows the in-situ determination of the thermal history of the produced part which is connected to the mechanical properties and the formation of defects [1]. A wide range of commercial thermographic camera systems working in different spectral ranges is available on the market. The understanding of the applicability of these cameras for qualitative and quantitative in-situ measurements in L-PBF is of vital importance [2]. In this study, the building process of a cylindrical specimen (Inconel 718) is monitored by three camera systems simultaniously. These camera systems are sensitive in various spectral bandwidths providing information in different temperature ranges. The performance of each camera system is explored in the context of the extraction of image features for the detection of defects. It is shown that the high temporal and thermal process dynamics are limiting factors on this matter. The combination of different spectral camera systems promises the potential of an improved defect detection by data fusion. T2 - LASER SYMPOSIUM & ISAM 2021 CY - Online meeting DA - 07.12.2021 KW - Laser Powder Bed Fusion KW - Thermography KW - In-situ Monitoring KW - Defect detection PY - 2021 AN - OPUS4-54141 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Breese, Philipp Peter A1 - Becker, Tina A1 - Oster, Simon A1 - Altenburg, Simon A1 - Metz, C. A1 - Maierhofer, Christiane T1 - Aktive Laserthermografie im L-PBF-Prozess zur in-situ Detektion von Defekten N2 - Die zerstörungsfreie Prüfung von metallischen Bauteilen hergestellt mit additiver Fertigung (Additive Manufacturing - AM) gewinnt zunehmend an industrieller Bedeutung. Grund dafür ist die Feststellung von Qualität, Reproduzierbarkeit und damit auch Sicherheit für Bauteile, die mittels AM gefertigt wurden. Jedoch wird noch immer ex-situ geprüft, wobei Defekte (z.B. Poren, Risse etc.) erst nach Prozessabschluss entdeckt werden. Übersteigen Anzahl und/oder Abmessung die vorgegebenen Grenzwerte für diese Defekte, so kommt es zu Ausschuss, was angesichts sehr langer Bauprozessdauern äußerst unrentabel ist. Eine Schwierigkeit ist dabei, dass manche Defekte sich erst zeitverzögert zum eigentlichen Materialauftrag bilden, z.B. durch thermische Spannungen oder Schmelzbadaktivitäten. Dementsprechend sind reine Monitoringansätze zur Detektion ggf. nicht ausreichend. Daher wird in dieser Arbeit ein Verfahren zur aktiven Thermografie an dem AM-Prozess Laser Powder Bed Fusion (L-PBF) untersucht. Das Bauteil wird mit Hilfe des defokussierten Prozesslasers bei geringer Laserleistung zwischen den einzelnen gefertigten Lagen unabhängig vom eigentlichen Bauprozess erwärmt. Die entstehende Wärmesignatur wird ort- und zeitaufgelöst durch eine Infrarotkamera erfasst. Durch diese der Lagenfertigung nachgelagerte Prüfung werden auch zum Bauprozess zeitversetzte Defektbildungen nachweisbar. In dieser Arbeit finden die Untersuchungen als Proof-of-Concept, losgelöst vom AM-Prozess, an einem typischen metallischen Testkörper statt. Dieser besitzt eine Nut als oberflächlichen Defekt. Die durchgeführten Messungen finden an einer eigens entwickelten L-PBF-Forschungsanlage innerhalb der Prozesskammer statt. Damit wird ein neuartiger Ansatz zur aktiven Thermografie für L-PBF erforscht, der eine größere Bandbreite an Defektarten auffindbar macht. Der Ansatz wird validiert und Genauigkeit sowie Auflösungsvermögen geprüft. Eine Anwendung am AM-Prozess wird damit direkt forciert und die dafür benötigten Zusammenhänge werden präsentiert. T2 - DGZfP-Jahrestagung 2022 CY - Kassel, Germany DA - 23.05.2022 KW - Additive Manufacturing KW - Laser Powder Bed Fusion KW - Thermografie KW - Zerstörungsfreie Prüfung KW - Aktive Laserthermografie PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-550353 SN - 978-3-947971-25-1 VL - 177 SP - 1 EP - 9 PB - Deutsche Gesellschaft für Zerstörungsfreie Prüfung e.V. AN - OPUS4-55035 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon T1 - Process monitoring in metal AM @ BAM - The project ProMoAM N2 - Results of the project ProMoAM (Process monitoring in additive manufacturing) presented. Results from in-situ eddy current testing, optical emission spectroscopy, thermography, optical tomography as well as particle and gas emission spectroscopy are summarized and correlated to results from computed tomography for future in-situ defect detection. T2 - 3rd Meeting of WG6 (NDT in AM) of the EFNDT CY - Online meeting DA - 15.03.2022 KW - Additive Manufacturing KW - Process monitoring KW - ProMoAM PY - 2022 AN - OPUS4-54484 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon T1 - Towards hyperspectral in-situ temperature measurement in metal additive manufacturing N2 - The industrial use of additive manufacturing for the production of metallic parts with high geometrical complexity and lot sizes close to one is rapidly increasing as a result of mass individualisation and applied safety relevant constructions. However, due to the high complexity of the production process, it is not yet fully understood and controlled, especially for changing (lot size one) part geometries. Due to the thermal nature of the Laser-powder bed fusion (L-PBF) process – where parts are built up layer-wise by melting metal powder via laser - the properties of the produced part are strongly governed by its thermal history. Thus, a promising route for process monitoring is the use of thermography. However, the reconstruction of temperature information from thermographic data relies on the knowledge of the surface emissivity at each position on the part. Since the emissivity is strongly changing during the process due to phase changes, great temperature gradients, possible oxidation, and other potential influencing factors, the extraction of real temperature data from thermographic images is challenging. While the temperature development in and around the melt pool, where melting and solidification occur is most important for the development of the part properties. Also, the emissivity changes are most severe in this area, rendering the temperature deduction most challenging. A possible route to overcome the entanglement of temperature and emissivity in the thermal radiation is the use of hyperspectral imaging in combination with temperature emissivity separation (TES) algorithms. As a first step towards the combined temperature and emissivity determination in the L-PBF process, here, we use a hyperspectral line camera system operating in the short-wave infrared region (0.9 µm to 1.7 µm) to measure the spectral radiance emitted. In this setup, the melt pool of the L-PBF process migrates through the camera’s 1D field of view, so that the radiation intensities are recorded simultaneously for multiple different wavelength ranges in a spatially resolved manner. At sufficiently high acquisition frame rate, an effective melt pool image can be reconstructed. Using the grey body approximation (emissivity is independent of the wavelength), a first, simple TES is performed, and the resulting emissivity and temperature values are compared to literature values. Subsequent work will include reference measurements of the spectral emissivity in different states allowing its analytical parametrisation as well as the adaption and optimisation of the TES algorithms. An illustration of the proposed method is shown in Fig.1. The investigated method will allow to gain a deeper understanding of the L-PBF process, e.g., by quantitative validation of simulation results. Additionally, the results will provide a data basis for the development of less complex and cheaper sensor technologies for L-PBF in-process monitoring (or for related process), e.g., by using machine learning. T2 - 21st International Conference on Photoacoustic and Photothermal Phenomena CY - Bled, Slovenia DA - 19.06.2022 KW - Thermography KW - Additive manufacturing KW - L-PBF KW - Hyperspectral PY - 2022 AN - OPUS4-55152 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Breese, Philipp Peter T1 - Aktive Laserthermografie im L-PBF-Prozess zur in-situ Detektion von Defekten N2 - Die zerstörungsfreie Prüfung von metallischen Bauteilen hergestellt mit additiver Fertigung (Additive Manufacturing - AM) gewinnt zunehmend an industrieller Bedeutung. Grund dafür ist die Feststellung von Qualität, Reproduzierbarkeit und damit auch Sicherheit für Bauteile, die mittels AM gefertigt wurden. Jedoch wird noch immer ex-situ geprüft, wobei Defekte (z.B. Poren, Risse etc.) erst nach Prozessabschluss entdeckt werden. Übersteigen Anzahl und/oder Abmessung die vorgegebenen Grenzwerte für diese Defekte, so kommt es zu Ausschuss, was angesichts sehr langer Bauprozessdauern äußerst unrentabel ist. Eine Schwierigkeit ist dabei, dass manche Defekte sich erst zeitverzögert zum eigentlichen Materialauftrag bilden, z.B. durch thermische Spannungen oder Schmelzbadaktivitäten. Dementsprechend sind reine Monitoringansätze zur Detektion ggf. nicht ausreichend. Daher wird in dieser Arbeit ein Verfahren zur aktiven Thermografie an dem AM-Prozess Laser Powder Bed Fusion (L-PBF) untersucht. Das Bauteil wird mit Hilfe des defokussierten Prozesslasers bei geringer Laserleistung zwischen den einzelnen gefertigten Lagen unabhängig vom eigentlichen Bauprozess erwärmt. Die entstehende Wärmesignatur wird ort- und zeitaufgelöst durch eine Infrarotkamera erfasst. Durch diese der Lagenfertigung nachgelagerte Prüfung werden auch zum Bauprozess zeitversetzte Defektbildungen nachweisbar. In dieser Arbeit finden die Untersuchungen als Proof-of-Concept, losgelöst vom AM-Prozess, an einem typischen metallischen Testkörper statt. Dieser besitzt eine Nut als oberflächlichen Defekt. Die durchgeführten Messungen finden an einer eigens entwickelten L-PBF-Forschungsanlage innerhalb der Prozesskammer statt. Damit wird ein neuartiger Ansatz zur aktiven Thermografie für L-PBF erforscht, der eine größere Bandbreite an Defektarten auffindbar macht. Der Ansatz wird validiert und Genauigkeit sowie Auflösungsvermögen geprüft. Eine Anwendung am AM-Prozess wird damit direkt forciert und die dafür benötigten Zusammenhänge werden präsentiert. T2 - DGZfP-Jahrestagung 2022 CY - Kassel, Germany DA - 23.05.2022 KW - Additive Manufacturing KW - Laser Powder Bed Fusion KW - Thermografie KW - Zerstörungsfreie Prüfung KW - Aktive Laserthermografie PY - 2022 AN - OPUS4-55040 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oster, Simon T1 - Porosity prediction in metal based additive manufacturing utilizing in situ thermography N2 - Quality assessment of components produced by metal based additive manufacturing (AM) technologies such as laser powder bed fusion is rising in importance due to the increased use of AM in industrial production. Here, the presence of internal porosity was identified as a limiting factor for the final component quality. The utilization of thermography as an in-situ monitoring technique allows the determination of the part’s thermal history which was found to be connected to the porosity formation [1]. Combining the local thermal information derived from thermography with the porosity information obtained by x-ray micro computed tomography, machine learning algorithms can be utilized to predict the porosity distribution in the part. In this study, a first approach for the prediction of keyhole porosity in a cylindric specimen from AISI 316L stainless steel is presented. It is based on data augmentation using the “SmoteR” algorithm [2] to cure the dataset imbalance and a 1-dimensional convolutional neural network. [1] C.S. Lough et al., Local prediction of Laser Powder Bed Fusion porosity by short-wave infrared thermal feature porosity probability maps. Journal of Materials Processing Technology, 302, p. 117473 (2022) https://dx.doi.org/10.1016/j.imatprotec.2021.117473 [2] L. Torgo et al., SMOTE for Regression. Progress in Artificial Intelligence, Chapter 33, p. 378-289 (2013) https://dx.doi.org/10.1007/978-3-642-40669-0_33 T2 - KI-Tag Arbeitskreis Chemometrik & Qualitätssicherung - Chemometrics meets Artificial Intelligence CY - Berlin, Germany DA - 01.04.2022 KW - Laser Powder Bed Fusion KW - Thermography KW - Defect Prediction KW - Convolutional Neural Networks PY - 2022 AN - OPUS4-54621 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oster, Simon A1 - Scheuschner, Nils A1 - Chand, Keerthana A1 - Breese, Philipp Peter A1 - Becker, Tina A1 - Heinrichsdorff, F. A1 - Altenburg, Simon T1 - From Thermographic In-situ Monitoring to Porosity Detection – A Deep Learning Framework for Quality Control in Laser Powder Bed Fusion N2 - In this study, we present an enhanced deep learning framework for the prediction of porosity based on thermographic in-situ monitoring data of laser powder bed fusion processes. The manufacturing of two cuboid specimens from Haynes 282 (Ni-based alloy) powder was monitored by a short-wave infrared camera. We use thermogram feature data and x-ray computed tomography data to train a convolutional neural network classifier. The classifier is used to perform a multi-class prediction of the spatially resolved porosity level in small sub-volumes of the specimen bulk. T2 - SMSI - Sensor and Measurement Science International 2023 CY - Nürnberg, Germany DA - 08.05.2023 KW - Porosity KW - Laser powder bed fusion KW - In-situ monitoring KW - Thermography KW - Machine Learning PY - 2023 UR - https://www.ama-science.org/proceedings/details/4404 DO - https://doi.org/10.5162/SMSI2023/C5.4 SP - 179 EP - 180 AN - OPUS4-57616 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oster, Simon T1 - From Thermographic In-situ Monitoring to Porosity Detection – A Deep Learning Framework for Quality Control in Laser Powder Bed Fusion N2 - In this study, we present an enhanced deep learning framework for the prediction of porosity based on thermographic in-situ monitoring data of laser powder bed fusion processes. The manufacturing of two cuboid specimens from Haynes 282 (Ni-based alloy) powder was monitored by a short-wave infrared camera. We use thermogram feature data and x-ray computed tomography data to train a convolutional neural network classifier. The classifier is used to perform a multi-class prediction of the spatially resolved porosity level in small sub-volumes of the specimen bulk. T2 - Sensor and Measurement Science International CY - Nurnberg, Germany DA - 08.05.2023 KW - Laser powder bed fusion KW - In-situ monitoring KW - Thermography KW - Machine Learning KW - Porosity PY - 2023 AN - OPUS4-57614 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Becker, Tina T1 - Multi measurand in-situ monitoring of the laser powder bed fusion process by means of multispectral optical tomography N2 - Laser Powder Bed Fusion (L-PBF), as one of the most promising production process in the field of metal additive manufacturing, enables traditional constructive solutions to be rethought and the manufacturing of optimized components according to the "form follows function" principle. The most significant obstacle for a broad industrial application of the L-PBF process is the inadequate quality assurance during the manufacturing process so far, leading to high production costs. Although several mainly camera based commercial in-process monitoring systems are already available, a deep understanding of the interpretation of the monitored data and correlation with actual defects is still lacking. One reason for this is the reduction of the complex process signature to just one measurement value. The focus of this contribution is the presentation of the multispectral optical tomography as alternative to single measurand in-situ monitoring systems. The potential of this approach is hereby shown on L-PBF printed samples with induced process instabilities. Beyond that, an in-house developed L-PBF printer for further testing of multi-sensor in-situ monitoring systems is presented. T2 - ICAM2021 CY - Online meeting DA - 01.11.2021 KW - In-situ monitoring KW - L-PBF KW - Optical tomography KW - 3d printing KW - Thermography PY - 2021 AN - OPUS4-54388 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Optimierung schweißbedingter Beanspruchungen an Bauteilen aus hochfesten Feinkornbaustählen durch Wärmeführung N2 - Höherfeste Feinkornbaustähle werden zunehmend in modernen Schweißkonstruktionen bspw. dem Mobilkranbau eingesetzt. Während der schweißtechnischen Verarbeitung sind für diese Stahlgüten aufgrund ihres speziellen Gefüges und relativ hohen Streckgrenzenverhältnisses engere Verfahrensgrenzen einzuhalten als bei Stählen mit niedrigerer Festigkeit. Zudem erfordert die Sicherheit höherfester Schweißverbindungen präzise Kenntnisse über die Höhe und Verteilung schweißbedingter Beanspruchungen, da diese die erreichbare Tragfähigkeit und Bauteilperformance sowie den wirtschaftlichen Einsatz beeinflussen. Geltende Fertigungsrichtlinien für Schweißkonstruktionen wurden vorrangig für niedrigfeste Güten erarbeitet und vernachlässigen reale Steifigkeits- und Wärmeableitungsbedingungen. In dieser Arbeit wird deshalb der Einfluss der Wärmeführung auf die Eigenspannungsausbildung und Gesamtbeanspruchung in Schweißverbindungen typischer Vertreter höherfester Feinkornbaustähle (z.B. S960QL) systematisch untersucht. Zur Berücksichtigung äußerer Bauteilsteifigkeiten wurden die Proben in Nahtquerrichtung unter definierten realitätsnahen Einspanngraden in speziellen dreidimensional wirkenden Prüfanlagen mehrlagig geschweißt. Dabei ließen sich die resultierenden Kräfte und Spannungen multiaxial in-situ analysieren und ein deutlicher Einfluss der Wärmeführung auf den Kräfte- und Momentenhaushalt aufzeigen. Mittels statistischer Auswertung wurden wesentliche Aussagen für adaptierte Wärmeführungs- und Schweißparameter zur Beanspruchungsoptimierung entwickelt. Die Bewertung der Effekte und Interaktionen der Einflussfaktoren nach Wirkungsart und -ort gestattete zudem, Ansätze zur Berücksichtigung schweißbedingter Beanspruchungen bei der Auslegung höherfester Schweißkonstruktionen zu erarbeiten. T2 - AG Q4.1 Wasserstoffunterstützte Rissbildung CY - Berlin, Germany DA - 07.03.2017 KW - Höherfester Feinkornbaustahl KW - MAG-Schweißen KW - Wärmeführung KW - Schweißprozessparameter KW - Eigenspannungen KW - Bauteilversuch KW - Einspanngrad KW - Beanspruchungen PY - 2017 AN - OPUS4-41067 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Optimierung schweißbedingter Beanspruchungen an höherfesten Verbindungen durch Wärmeführung N2 - Höherfeste Feinkornbaustähle werden zunehmend in modernen Schweißkonstruktionen bspw. dem Mobilkranbau eingesetzt. Während der schweißtechnischen Verarbeitung sind für diese Stahlgüten aufgrund ihres speziellen Gefüges und relativ hohen Streckgrenzenverhältnisses engere Verfahrensgrenzen einzuhalten als bei Stählen mit niedrigerer Festigkeit. Zudem erfordert die Sicherheit höherfester Schweißverbindungen präzise Kenntnisse über die Höhe und Verteilung schweißbedingter Beanspruchungen, da diese die erreichbare Tragfähigkeit und Bauteilperformance sowie den wirtschaftlichen Einsatz beeinflussen. Geltende Fertigungsrichtlinien für Schweißkonstruktionen wurden vorrangig für niedrigfeste Güten erarbeitet und vernachlässigen reale Steifigkeits- und Wärmeableitungsbedingungen. In dieser Arbeit wird deshalb der Einfluss der Wärmeführung auf die Eigenspannungsausbildung und Gesamtbeanspruchung in Schweißverbindungen typischer Vertreter höherfester Feinkornbaustähle (z.B. S960QL) systematisch untersucht. Zur Berücksichtigung äußerer Bauteilsteifigkeiten wurden die Proben in Nahtquerrichtung unter definierten realitätsnahen Einspanngraden in speziellen dreidimensional wirkenden Prüfanlagen mehrlagig geschweißt. Dabei ließen sich die resultierenden Kräfte und Spannungen multiaxial in-situ analysieren und ein deutlicher Einfluss der Wärmeführung auf den Kräfte- und Momentenhaushalt aufzeigen. Mittels statistischer Auswertung wurden wesentliche Aussagen für adaptierte Wärmeführungs- und Schweißparameter zur Beanspruchungsoptimierung entwickelt. Die Bewertung der Effekte und Interaktionen der Einflussfaktoren nach Wirkungsart und -ort gestattete zudem, Ansätze zur Berücksichtigung schweißbedingter Beanspruchungen bei der Auslegung höherfester Schweißkonstruktionen zu erarbeiten. T2 - Forschungsseminar IWF WiSe2016/2017 (OVGU) CY - Magdeburg, Germany DA - 10.01.2017 KW - Eigenspannungen KW - Schweißen KW - Wärmeführung KW - Feinkornbaustahl KW - Bauteilversuch PY - 2017 AN - OPUS4-41064 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Load analyses of welded high-strength steel structures using image correlation and diffraction techniques N2 - In an increasing number of modern steel applications high-strength steel grades are demanded to meet specifications regarding a high load bearing capacity and a low operating weight. Lightweight design rules enhance the safety requirements, especially for welded joints. Besides a higher cracking risk for HSLA steel welds, the formation of tensile residual stresses might lead to fracture due to overloading or premature failure if not adequately considered. In codes and standards, therefore, residual stress on the amount of the yield strength are expected, disregarding the circumstance that generally the residual stresses are much lower in HSLA steel welds. Oftentimes this leads to an underestimation of the proof strength in high-strength welded components and economical disadvantages using HSLA steels. In this study, a stress-strain analysis was conducted at component related structures from S960QL using digital image correlation while preheating welding and cooling adjacent to the weld seam. X-ray diffraction analysis of the local residual stresses in the weld seam showed a good comparability with the global analyses. The comparison of two different seam geometries revealed significantly lower multi-axial stresses if a narrower weld groove is used. T2 - IIW Annual Assembly 2017 CY - Shanghai, China DA - 25.06.2017 KW - Residual stresses KW - GMA Welding KW - Restraint KW - High-strength steels KW - Process parameters PY - 2017 AN - OPUS4-41074 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz A1 - Börner, Andreas T1 - Ultraschallunterstütztes Schlichtfräsen einer schwer spanbaren FeNi-Legierung N2 - Zunächst wird die BAM vorgestellt. Anschließend wird die Messung bzw. Bestimmung der Amplitude der Ultraschallunterstützung erläutert, gefolgt von Schlichtfräsexperimenten an AM-Bauteilen aus einer schwer spanbaren FeNi-Legierung. Es werden die Ergebnisse der Zerspankraft, der Rauheit und der Eigenspannungen vorgestellt. T2 - Ultrasonic Seminar CY - Stipshausen, Germany DA - 08.09.2022 KW - Ultraschallunterstütztes Fräsen KW - Alloy 36 KW - Schwer spanbar KW - Additive Fertigung PY - 2022 AN - OPUS4-55709 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wandtke, Karsten T1 - Influence of the WAAM process on residual stresses in high-strength steels (IIW-Doc. II-A-408-2022) N2 - High-strength fine-grain structeural steels have great potential for weight optimization of many modern engineering structures. Efficient manufacturing can be achieved here above all by Wire Arc Additive Manufacturing (WAAM). First commercial high-strength welding consumables for WAAM are already available. However, due to a lack of knowledge and guidelines for the industry regarding welding residual stresses and component safety in manufacturing and operation, their application is still severely limited. Residual stresses play a crucial role here, as the sensitive microstructure of high-strength steels carries a high risk of cold cracking. For this reason, process- and material-related influences, as well as the design aspects on residual stress formation and the risk of cold cracking, are being investigated in a recent project (FOSTA-P1380/IGF21162BG). This high strength of the WAAM welding consumables is adjusted via a martensitic phase transformation. The volume expansion associated with martensite formation has a significant influence on residual stress evolution. However, this has not yet been investigated in relation to the processing of high-strength steels by WAAM. The aim of this work is to establish a WAAM cold crack test and easy-to-apply processing recommendations that will allow economical, expedient, and crack-resistant fabrication of high-strength steels, especially for SME. This paper focuses on the analysis of the effects of welding heat control and design of WAAM components on cooling conditions, microstructure, mechanical-technological properties and residual stresses. For this purpose, geometrically defined specimens (hollow cuboids) are welded fully automatically with a special, high-strength WAAM solid wire (yield strength >790 MPa). The heat control and specimen dimensions are varied within a statistical experimental design. The weld heat control is adjusted in such a way that the t8/5 cooling times are ensured within the recommended processing range (approx. 5–20 s). For this purpose, additional thermo-physical forming simulations using a dilatometer allowed the complex heat cycles to be reproduced and the resulting ultimate tensile strength of the weld metal to be determined. The WAAM welding of complex geometries with varying welding heat control and geometric factors or wall thicknesses not only has an effect on the cooling conditions, cooling times and microstructure, but also has a significant influence on the structural restraint conditions during welding. Hence, the welding experiments show significant effects of specimen scaling and heat input on the welding residual stresses, which may be detrimental regarding component properties and crack-critical tensile residual stresses. These complex interactions are analyzed within this investigation. T2 - Intermediate Meeting of IIW Comissions II and IX CY - Online meeting DA - 17.03.2022 KW - MAG-Welding KW - Additive Manufacturing KW - Residual stresses KW - high-strength steel KW - cold cracking safety PY - 2022 AN - OPUS4-56712 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Mehraxiale schweißbedingte Beanspruchungen und Werkstoffverhalten bei der Bauteilmontage höherfester Feinkornbaustähle N2 - Der zunehmende Bedarf an hochfesten Feinkornbaustählen in modernen Schweißkonstruktionen, in einer deutlich wachsenden Anzahl von Branchen wie dem Hoch-, Anlagen- und Kranbau, führte in den letzten Jahren zur Entwicklung zahlreicher Grund- und Zusatzwerkstoffe. Neben der Erreichung anforderungsgerechter mechanischer Eigenschaften wird die wirtschaftliche Verarbeitung dieser Güten durch hohe Sicherheitsanforderungen an die Schweißnaht bestimmt. Hohe Zugeigenspannungen in der Schweißverbindung können die Beanspruchbarkeit und Sicherheit eines geschweißten Bauteils wesentlich reduzieren. Insbesondere bei einer hohen konstruktiven Schrumpfbehinderung können die Beanspruchungen auch schon während der Fertigung ein risskritisches Niveau erreichen. Mittels geeigneten Wärmeführungen beim Schweißen und der adäquaten Auswahl von Schweißprozess und Zusatzwerkstoffen ist sowohl eine Minimierung der sich lokal in der Naht bildenden Zugeigenspannungen als auch der globalen infolge von Abstützeffekten auftretenden Reaktionsspannungen und -momente erzielbar. Im Rahmen zweier AiF-Forschungsvorhaben IGF.-Nr. 17267 N und 17978 N wurden verschiedene experimentelle Beanspruchungsanalysen durchgeführt, um den Schweißprozess hinsichtlich der resultierenden schweißbedingten Beanspruchungen zu untersuchen. Hierfür war es erforderlich, die Steifigkeitsverhältnisse so wie sie beim Schweißen realer Bauteilstrukturen auftreten, auf Schweißexperimente im Labor zu übertragen. Dazu wurde bspw. eine an der BAM eigens entwickelte Prüfanlage eingesetzt, mit der die mehraxialen Belastungen analysiert wurden, die mit bis zu 2 MN beim Vorwärmen, Schweißen und Abkühlen auftreten. Die Schweißeigenspannungen wurden mittels Röntgendiffraktometrie bestimmt. Zwar zeigten sich für niedrige Arbeitstemperaturen beim Schweißen ein signifikant reduziertes Gesamtbeanspruchungsniveau nach der Abkühlung der gesamten Schweißnaht. Die langen Abkühlphasen während der mehrlagigen schweißtechnischen Fertigung führen jedoch speziell bei den ersten Schweißraupen zu sehr hohen Reaktionsspannungen. Dabei erwiesen sich schmalere Nahtfugen verbunden mit dem Einsatz modifizierter Schweißprozesse und der Einsatz dehnfähiger Schweißzusätze für das Wurzelschweißen als geeignete Mittel, um eine deutliche Absenkung des Beanspruchungsniveaus beim Schweißen unter Schrumpfbehinderung zu erreichen. Ferner ist damit eine weitere wesentliche Reduzierung der Gesamtbeanspruchung und insbesondere der Zugeigenspannungen in der WEZ möglich. Mithilfe dieser Erkenntnisse ist die Optimierung der schweißbedingten Beanspruchungen unter Nutzung einer adaptierten Wärmeführung zur verbesserten Ausnutzung des Festigkeitspotentials höherfester Feinkornbaustähle erreichbar. T2 - Sitzung AG Q4.1 Wasserstoffunterstützte Rissbildung CY - Halle, Germany DA - 14.03.2018 KW - Bauteilprüfung KW - Eigenspannungen KW - MAG-Schweißen KW - Hochfeste Feinkornbaustähle PY - 2018 AN - OPUS4-45501 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Nina T1 - Innovatives Instandsetzungsschweißen von Altstahl: Materialverhalten und Herausforderungen N2 - Aus Gründen der Nachhaltigkeit und Wirtschaftlichkeit gibt es in der stahlverarbeitenden Industrie einen Trend zum Bauen im Bestand, um kostenintensive Sperrungen oder Rückbau zu vermeiden. Schweißen wird dabei als wirtschaftliches Fügeverfahren im Zusammenhang mit Altstählen kaum genutzt, obwohl Nieten- und Schraubenverbindungen oft unwirtschaftlich sind. Für die Instandsetzung ist häufig beschädigtes Bestandsmaterial durch neue Stähle zu ersetzen bzw. Alt-Neu-Stahl-Mischverbindungen herzustellen. Aufgrund der verschiedenen Herstellungsprozesse von Altstählen ist nicht jeder Stahl aus dem 20. Jahrhundert schweißgeeignet. Daher ist zunächst eine Schweißeignungsprüfung erforderlich. In den vorliegenden Untersuchungen wurden verschiedene Altstähle hinsichtlich ihres Schweißverhaltens mittels Dilatometrie analysiert. Ziel war es, eine Datenbasis aus Schweiß-Zustands-Zeit-Diagrammen und Simulationen der Wärmeeinflusszone zu erstellen, um praxisrelevante Schweißuntersuchungen ableiten zu können. Diese geben wesentlichen Aufschluss hinsichtlich ihres schweißmetallurgischen Verhaltens und ihrer Schweißeignung. Solche Grundlagen sind zur Entwicklung innovativer schweißtechnischer Konzepte zur beanspruchungsgerechten Instandsetzung bestehender Altstahl-Infrastruktur in Deutschland notwendig. T2 - 6. Niedersächsisches Symposium Materialtechnik CY - Clausthal-Zellerfeld, Germany DA - 20.02.2025 KW - Altstahl KW - Schweiß-ZTU Diagramme KW - Instandsetzungsschweißen KW - Schweißeignungsprüfung KW - Dilatometrie PY - 2025 AN - OPUS4-62629 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Steppan, Enrico T1 - Thermische Desorptionsanalyse in höherfesten Feinkornbaustählen N2 - Wasserstoff kann in Überlagerung mit Beanspruchungen zu einem unerwarteten Werkstoffversagen in höherfesten Stählen führen (wasserstoffunterstützte Schädigung von Metallen, starke Abnahme des Verformungsvermögens). Hierbei besteht in der Schweißtechnik die Gefahr einer wasserstoffunterstützten Kaltrissbildung. Der Fokus des Vortrags liegt auf das Wasserstoffbindungsverhalten (Trapping) im Grundwerkstoff und im schweißsimulierten Gefüge. Die Ergebnisse zeigen Unterschiede hinsichtlich der Bindungsenergie und des Fallencharakters. Anhand dieser lassen sich Rückschlüsse ziehen über eine effektive Wärmebehandlung zur Wasserstoffreduktion im Gefüge. Das Ziel ist eine Reduzierung des Risikos einer wasserstoffunterstützten Rissbildung. T2 - MDDK; Master-, Diplomanden- und Doktorandenkolloqium CY - Magdeburg, Germany DA - 23.06.2016 KW - Feinkornbaustahl KW - Wasserstoff KW - TDA KW - Trapping PY - 2016 AN - OPUS4-39449 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kannengießer, Thomas T1 - Metallurgische Einflüsse auf die Wasserstoffversprödung und Kaltrissneigung höherfester geschweißter Offshore-Konstruktionen für die Windenergie N2 - Bei der Fertigung dickwandiger Bauteile durch Schweißverfahren mit großen Abschmelzleistungen kommt es zu einer Wasserstoffversprödung. Diese ist abhängig von den Grundwerkstoff-Zusatzwerkstoff-Kombinationen, welche zu unterschiedlichen Ausscheidungen führen und das Diffusions- und Trappingverhalten des Wasserstoffes im Gefüge beeinflussen. Die metallurgischen Einflüsse sind bisher unbekannt. Es werden Empfehlungen zur Wärmeführung beim Schweißen abgeleitet. Hierzu ist es notwendig, die metallurgie- und mikrostrukturspezifische Wasserstoffdiffusion und -freisetzungstemperatur zu bestimmen. Die Konzepte zur Vermeidung der Kaltrissanfälligkeit werden an UP/MSG-Bauteilschweißungen entwickelt. Ziel ist die Identifikation von metallurgisch günstigen GW-Zusatz-Kombinationen zur a-priori Vermeidung zeitverzögerter wasserstoffunterstützter Kaltrissbildung geschweißter Komponenten aus modernen Stählen. T2 - Sitzung des Arbeitskreises "Fügetechnik für die Windenergie" des DVS e. V. CY - Duisburg, Germany DA - 14.02.2018 KW - Höherfester Stahl KW - Metallurgie KW - Kaltriss KW - Diffusion PY - 2018 AN - OPUS4-44258 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rhode, Michael A1 - Mente, Tobias A1 - Kannengießer, Thomas A1 - Schaupp, Thomas A1 - Zavdoveev, Anatoly T1 - Challenges for testing hydrogen-assisted cold cracking in weld seams of high-strength steel grades N2 - Hydrogen can cause weld cold cracking even days after fabrication. In this respect, higher strength steels present a challenge to established cold crack testing. In general, the tolerable hydrogen concentration for crack prevention decreases with increasing material strength. In addition, advanced welding processes require changes in weld geometry and heat input. This directly influences the formation of crack-critical microstructures, e.g. in hardened areas of the heat-affected zone. The limits of use and application of modern cold cracking tests are evaluated by (1) the externally loaded Implant-test and (2) the self-restraint Tekken-test. In particular, external mechanical stresses, which cause additional mechanical loads on the components during welding, must be considered due to the component-specific stiffness of high-strength steels. Accompanying test methods for determining hydrogen concentration and diffusion in welds are presented, such as carrier gas hot extraction for determining hydrogen concentration (ISO 3690) or temperature-dependent diffusion coefficients. These values are of great importance for a holistic approach to the evaluation of the cold cracking sensitivity of high strength steels. KW - Hydrogen KW - Welding KW - Cold cracking test KW - High-strength steel PY - 2024 DO - https://doi.org/10.37434/tpwj2024.08.01 SN - 0957-798X VL - 2024 IS - 8 SP - 3 EP - 9 PB - International Association "Welding" CY - Kyiv, Ukraine AN - OPUS4-60946 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erxleben, Kjell T1 - Prüfkonzept für die Wasserstoffaufnahme beim Schweißen im Betrieb an Wasserstoffpipelines N2 - Für eine effektive Nutzung von Wasserstoff ist zukünftig ein nationales, sowie europäisches Wasserstoffnetz aus Pipelines geplant. Schweißen an zukünftigen Wasserstoffpipelines im Betrieb (unter Gasfluss und Druck) ist dabei unumgänglich. Für Erdgaspipelines bestehen etablierte Reparaturkonzepte, wie z.B. das "Hot-tapping". Beim Schweißen an Wasserstoffpipelines muss jedoch eine erhöhte Wasserstoffaufnahme in das Pipelinematerial hinlänglich untersucht werden, um mögliche wasserstoffinduzierte Schädigungen auszuschließen. Im Rahmen des Projekts H2-SuD "Schweißen an in Betrieb befindlichen Wasserstoffpipelines" wurde ein Prüfkonzept für die Wasserstoffaufnahme beim Schweißen im Betrieb entwickelt, getestet und angewandt. Dabei wurden realitätsnahe Schweißexperimente an unter Druck stehenden Demonstratoren durchgeführt. Anschließend wurde eine kryogene Probenentnahmeprozedur etabliert und der diffusible Wasserstoffgehalt in den Proben via Trägergasheißextraktion (TGHE) ermittelt. Vielfältige Schweißexperimente an unter 50 bar bis 100 bar Druckwasserstoff stehenden Demonstratoren verschiedener Durchmesser (DN50, DN200) und Wandstärken (4,1 mm bis 7,8 mm) wurden mit unterschiedlichen Schweißparametern durchgeführt. Dabei wurde ein signifikanter Einfluss von Wandstärke, Streckenenergie, Schweißnahtgeometrie und Abkühlbedingung auf die Wasserstoffaufnahme nachgewiesen. Die Durchführbarkeit und Eignung des Prüfkonzepts wurde aufgezeigt. T2 - Bacheloranden-, Masteranden-, Doktoranden Kolloquium (BMDK) OvGU Magdeburg CY - Magdeburg, Germany DA - 22.01.2025 KW - Reparaturschweißen KW - Pipeline KW - Wasserstoff KW - Ferngasleitung PY - 2025 AN - OPUS4-62502 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Wasserstoffunterstützte Kaltrissbildung in Schweißnähten hochfester Stahlgüten - Anforderungen an die Prüfung N2 - Die Vortrag gibt einen Überblick, warum Kaltrissprüfung von geschweißten Stählen ständig weiterentwickelt werden muss. Am Beispiel des Implant- und Tekken-Tests werden die Einsatz- u. Anwendungsgrenzen bewertet. Zu berücksichtigen ist, dass beim Schweißen eine äußere mechan. Beanspruchung durch bauteilspezifische Steifigkeitsverhältnisse wirksam ist. Zusätzlich werden weiterführende Prüfverfahren zur Bestimmung der Wasserstoffkonzentration und -diffusion in Schweißnähten vorgestellt, wie die Trägergasheißextraktion (TGHE) für die Ermittlung der Wasserstoffkonzentration (ISO 3690) oder Hochtemperaturdiffusionskoeffizienten. Diese Werte sind für die schweißtechnische Praxis von großer Bedeutung, um Haltezeiten z.B. für das Wasserstoffarmglühen abzuleiten. T2 - Tagung Werkstoffprüfung 2021 CY - Online meeting DA - 02.12.2021 KW - Wasserstoff KW - Kaltrissprüfung KW - Schweißen KW - Stahl KW - Hochfest PY - 2021 AN - OPUS4-53902 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Adaption of Heat Control Concepts for Welding Stress Optimization in High-strength Steel Components N2 - High-strength structural steels from 690 MPa are increasingly applied at present. Major reasons are lightweight design trends and potential cost reductions. The structural design of welds and their manufacturing become more challenging with increasing material strength. By reasons of a higher yield ratio of these steels, the development of high residual stresses has to be avoided, since they are detrimental to the components safety and performance. Local restraint stresses and welding loads due to external shrinkage restraints occur. Frequently, this leads to critical tensile residual stresses in the weld and HAZ. In this study, influences of welding process parameters and restraint conditions on the residual stress state in welded components of high-strength steels were investigated. Multilayer GMAW tests under free shrinkage and experiments under well-defined restraints in special in-house developed testing facilities were accomplished. The tests permitted analyses of the resulting local residual stresses measured by means of X-ray diffraction and global reaction stress build-up while welding and cooling. Significant effects were found for heat control, seam configuration and restraint condition. Besides high restraints, elevated preheating and interpass temperatures lead to increased welding stresses. An adaption of welding parameters considering heat control, weld run sequence and seam configuration proved to be beneficial. T2 - 10th Conference on Trends in Welding Research CY - Tokyo, Japan DA - 11.10.2016 KW - Weld heat input KW - Residual Stress KW - High-strength Steel KW - Welding KW - Component Test PY - 2016 AN - OPUS4-37828 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scharf-Wildenhain, R. T1 - Effect of deposition strategies on mechanical properties and residual stresses at the transition zone of component and substrate in hybrid DED-arc manufacturing N2 - In hybrid additive manufacturing, components or semi-finished products manufactured by conventional primary forming are enhanced or modified by additive manufactured structures. The integration of additive manufacturing steps into existing production routes opens up significant economic and technical potential. However, systematic investigations focusing on the critical transition area between the specific properties of the substrate (like high-strength) and the additively manufactured component, made of specific filler material, are still lacking. Residual stresses heighten the risk of cold cracking, excessive distortion and a reduction in yield stress. This is particularly evident in sensitive transition areas, resulting from a complex interaction among the material used, process conditions, and component design. This risk can be minimized by an optimized layer structure in combination with suitable process parameters. The focus of the present study was to determine the influence of deposition strategy on the Δt8/5 cooling time, the mechanical properties and the residual stresses in order to establish a correlation between heat control, cooling conditions and residual stresses in the transition area of hybrid-additive components. This contributed to the knowledge regarding the safe avoidance of cold cracking, excessive distortion and a reduction in yield stress and the implementation of hybrid DED-arc manufacturing. The heat control was varied by means of the build-up strategy, heat input and working temperature such that the Δt8/5 cooling times corresponded to the recommended processing range. For the deposition strategy, significant effects were exhibited, in particular on the local residual stresses in the transition area. The working temperature showed a higher influence on cooling time, displacement and residual stresses than the heat input. A low working temperature of 100 °C produces almost twice as much deformation of the substrate plate in the tests compared to manufacturing at a high working temperature of 300 °C. Furthermore, compressive longitudinal residual stresses in the sensitive transition area are reduced from 500 MPa to approx. 100 MPa by adjusting the working temperature from 100 °C to 300 °C. Such complex interactions must be clarified comprehensively to provide users with easily applicable processing recommendations and standard specifications for an economical hybrid additive manufacturing of components, for example made of high-strength steels in the transition area. T2 - 77th IIW Annual Assembly and International Conference on Welding and Joining CY - Rhodes, Greece DA - 06.07.2024 KW - DED-Arc KW - Residual stress KW - Heat control PY - 2024 AN - OPUS4-61925 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erxleben, Kjell T1 - Reparaturschweißen zukünftiger, in Betrieb befindlicher Wasserstoffpipelines N2 - Es existieren konkrete nationale und europäische Pläne für eine Wasserstoffpipeline Netz. Dieses soll in Zukunft eine Nachhaltige Energieversorgung von Industrie mit hohem energiebedarf sicherstellen. Dabei müssen zukünftige Wasserstoffpipelines aus wirtschaftlich und technischen Gründen im Betrieb gewartet, repariert oder erweitert werden. Die Übertragbarkeit von etablierten Reparaturkonzepten von Ergaspipelines, wie das "Hot-tapping", muss für Wasserstoffpipelines hinlänglich untersucht werden. Das Schweißen im Betrieb ist dabei unumgänglich. Durch eine erhöhte thermische Belastungen bei der Schweißprozedur muss die Wassestoffaufnahme in den Pipelinestahl ausgehend von der Innenwand der Pipeline und eine mögliche Materialdegradation (hydrogen embrittlement, HE) eingehend untersucht werden. Dazu wurden im Rahmen des Projekts "H2-SuD" zwei Prüfkonzepte entiwckelt. Ein Demonstrator Konzept (1) zur Bestimmung der Wasserstoffaufnahme durch realistische Reparaturschweißversuche an druckbeaufschlagten Demonstratoren und ein Prüfkonzept (2) mit vereinfachter Geometrie zur Messung von Wärmefeldern, die beim Reparaturschweißen entstehen. Erste Ergebnisse zur Wasserstoffaufnahme (1) und Temperaturmessungen (2) werden präsentiert und bewertet. Beide Prüfkonzepte bieten die experimentelle Grundlage zur Validierung von geplanten Temperatur- und Diffusionssimulationen von Reparaturschweißungen an Wasserstoffpipelines. T2 - 1. Weiterbildungsveranstaltung 2025 des DVS BV Potsdam CY - Götz, Germany DA - 19.02.2025 KW - Reparaturschweißen KW - Wasserstoff KW - Pipeline PY - 2025 AN - OPUS4-62606 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erxleben, Kjell T1 - Component test for safety assessment of in-service welding on / onto pressurized hydrogen pipelines N2 - Hydrogen is the energy carrier of tomorrow for a fossil-free future. This requires a reliable transport infrastructure capable of transporting large quantities of hydrogen, e.g. for the steel and chemical industries. In addition to the construction of new pipelines, the conversion of existing natural gas (NG) networks is an essential part of global hydrogen strategies. The transport of hydrogen is fundamentally different from that of NG, as hydrogen can be absorbed into the pipeline material. Given the known effects of hydrogen embrittlement, the compatibility of the materials for the proposed pipelines (typically low alloy steels in a wide range of strengths and thicknesses) must be investigated. However, pipelines require frequent maintenance, repair, or the need to install additional outlets. In some cases, it is necessary to perform welding on or to the pipelines while they are still in service, i.e. with active gas flow under high pressure, such as the well-known "hot tapping". This in-service welding poses challenges for hydrogen operations in terms of additional hydrogen absorption during welding and material compatibility. The challenge can be roughly divided into the possible austenitization of the inner pipe material exposed to hydrogen, which can lead to sufficient hydrogen absorption, and the welding itself, which causes an increased temperature range. Both lead to a significant increase in hydrogen solubility and diffusivity of the respective materials compared to room temperature. In this context, knowledge about hot tapping on hydrogen pipelines is scarce due to the lack of operational experience. Fundamental experimental investigations are required to investigate the transferability from natural gas to hydrogen pipeline networks. For this reason, the present study presents a specially designed mock-up / demonstrator concept for the realistic assessment of the welding process conditions. T2 - Materials Week 2025 CY - Frankfurt am Main, Germany DA - 02.04.2025 KW - In-service KW - Hydrogen KW - Pipeline KW - Repair welding PY - 2025 AN - OPUS4-62874 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kaiser, Sebastian T1 - Evaluation of welding on in-service pressurized hydrogen pipelines by component testing N2 - Hydrogen transportation is fundamentally different from natural gas (NG) as it can be absorbed into the pipeline material. However, pipelines require frequent maintenance or repair, in some cases on or onto the pipelines while they are still under pressure. This in-service welding causes challenges for hydrogen operations. They can be roughly divided into: (1) possible austenitization of the inner pipe material exposed to hydrogen, and (2) welding itself with its temperature cycles. Both lead to a significant increase in hydrogen solubility/diffusivity of the materials. Fundamental investigations are required due to the missing service experience. The present study introduces a specially designed demonstrator concept for the assessment of the welding processing conditions. The mock-up was designed to enable temperature measurement during welding as well as ex-post extraction of samples for the quantification of the absorbed hydrogen. The necessary pressurized hydrogen volume was limited by the insertion of a solid cylinder. Welding experiments on the pressurized mock-ups (DN50 and DN200) have shown that the austenitization temperature is nearly reached on the inner surface of the pipeline. This corresponds to a significant hydrogen absorption of several ppm in the welded joint, especially for thin-walled pipelines. Nonetheless, a potential hydrogen assisted cracking was not identified. T2 - 24. Werkstofftechnisches Kolloquium CY - Chemnitz, Germany DA - 02.04.2025 KW - Pipeline KW - In-Service KW - Welding KW - Hydrogen PY - 2025 AN - OPUS4-62917 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kaiser, Sebastian A1 - Erxleben, Kjell A1 - Rhode, Michael A1 - Kannengießer, Thomas T1 - Repair Welding of In-Service Hydrogen Pipelines - Concepts and Challenges N2 - Hydrogen is set as the energy carrier of tomorrow for a more sustainable fossil fuel free future. As this necessitates a reliable transport infrastructure, repurposing of the existing natural gas grid is planned. With regards to the well-known effect of hydrogen embrittlement, the compatibility of utilized materials must be investigated. First comprehensive studies on pipeline material hydrogen compatibility indicate that these materials can be applied to a certain extent. Nonetheless, the material compatibility is currently of high interest and focus of numerous research projects worldwide. However, pipelines require frequent maintenance and repair work. As part of these, in some cases it is necessary to do weldments onto pipelines while they are pressurized. This in-service welding introduces additional challenges for the material compatibility. Due to the resulting high temperatures, the metallurgical changes in the material and of course the presence of high-pressure hydrogen in the pipeline, additional investigations need to be conducted to ensure that no critical material degradation because of increased hydrogen absorption occurs and an overall material compatibility is given. For this reason, the present paper introduces in-service welding on pipelines. An overview of current research projects that deal with the application of in-service welding specifically on hydrogen pipelines and the emerging problems when applying these techniques on hydrogen pipelines is given. Methods of material testing, their limits and possible solutions are presented and discussed. T2 - 2024 15th International Pipeline Conference CY - Calgary, Alberta, Canada DA - 23.09.2024 KW - Hydrogen KW - Pipeline KW - Welding KW - In-Service PY - 2024 SN - 978-0-7918-8856-8 DO - https://doi.org/10.1115/IPC2024-133052 SP - 1 EP - 6 PB - The American Society of Mechanical Engineers (ASME) CY - New York AN - OPUS4-62262 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scharf-Wildenhain, R. T1 - Einfluss der Wärmeführung auf die Eigenschaften und fertigungsbedingten Beanspruchungen additiv geschweißter hochfester Feinkornbaustähle N2 - Hochfeste Feinkornbaustähle verfügen über ein großes Potenzial für gewichtsoptimierte, effiziente Strukturen in vielen modernen Stahlkonstruktion. Weitere Effizienzsteigerungen können durch additives Fertigen sowie bionische Bauweisen erreicht werden. Kommerzielle hochfeste Zusatzwerkstoffe für additives MSG-Schweißen (engl.: Wire Arc Additive Manufacturing, WAAM) sind bereits von den Schweißzusatzherstellern lieferbar. Derzeit ist jedoch eine breite industrielle Anwendung insbesondere für KMU aufgrund fehlender quantitativer Erkenntnisse und Richtlinien bezüglich schweißbedingter Beanspruchungen und Bauteilsicherheit während der Herstellung und des Betriebs stark limitiert. In einem gemeinsamen Forschungsprojekt (FOSTA-P1380/IGF21162BG) der BAM und der TU Chemnitz werden die mit Eigenspannungsausbildung und der Gefahr einer Kaltrissbildung verbundenen prozess- und werkstoffbedingten sowie konstruktiven Einflüsse untersucht. Im Fokus dieser Analysen steht die Bestimmung der Wechselwirkungen zwischen WAAM-Prozessparametern bzw. der Wärmeführung auf das Gefüge und die Eigenspannungen. Hierfür werden Referenzproben als offene Hohlquader mit definierten Abmessungen vollautomatisiert mit einem speziellen, hochfesten WAAM-Massivdraht (Streckgrenze >790 MPa) geschweißt. Die gezielte Einstellung der geometrischen Eigenschaften erfolgt durch Schweißparameter und Nahtaufbau bei ca. 4 kg/h mittlerer Abschmelzleistung. Die Wärmeführung wird innerhalb eines statistischen Versuchsplanes mittels Streckenenergie (200 kJ/m bis 650 kJ/m) und Zwischenlagentemperatur (100 °C bis 300 °C) so variiert, dass die t8/5-Abkühlzeiten dem empfohlenen Verarbeitungsbereich entsprechen (ca. 5 s bis 20 s). Ziel ist es bei konstanten geometrisch-konstruktiven Randbedingungen, den Einfluss der Wärmeführung auf Gefüge und resultierende Eigenspannungen zu analysieren. Darüber hinaus erfolgt die Bestimmung des Einflusses der t8/5-Abkühlzeit auf die mechanisch-technologischen Eigenschaften des speziellen, hochfesten WAAM-Massivdrahts mithilfe von Dilatometeranalysen. Für die Streckenenergie können neben den Gefügeeinflüssen aufgrund der resultierenden Abkühlzeit deutliche Effekte insbesondere auf die lokalen Eigenspannungen im Bauteil belegt werden. Das Schweißen mit zu hoher Wärmeeinbringung bzw. Abschmelzleistung kann zu ungünstigen Gefüge- und Bauteileigenschaften führen, gleichzeitig jedoch niedrigere Zugeigenspannungsniveaus bewirken. Die Dilatometeranalysen zeigen für den untersuchten WAAM-Schweißzusatzwerkstoff eine großes t8/5-Zeitfenster mit einer vergleichsweise geringen Abnahme der Zugfestigkeit mit zunehmender t8/5-Abkühlzeit. Solche komplexen Wechselwirkungen gilt es letztlich mit diesen Untersuchungen zu klären, um leicht anwendbare Verarbeitungsempfehlungen und Normvorgaben für ein wirtschaftliches, anforderungsgerechtes und risssicheres WAAM von hochfesten Stählen den Anwendern zur Verfügung zu stellen. T2 - 42. Assistentenseminar Fügetechnik CY - Braunschweig, Germany DA - 06.10.2021 KW - MAG-Schweißen KW - Eigenspannungen KW - Additive Fertigung KW - Hochfester Stahl KW - Kaltrisssicherheit PY - 2021 AN - OPUS4-56691 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Launert, B. T1 - Measurement and numerical modeling of residual stress distribution in welded HSLA component-like I-girders N2 - Welded I-girders are used in many applications in steel construction, especially a tailored mixture of different plate thicknesses is difficult to manufacture by rolling. Residual stresses are mainly caused by welding and it is in most cases impractical to anneal the structures. Eurocode 3 (EC 3) does not provide any specific residual stress pattern. Hence, the decision for a particular problem has to be taken by the designer. Stability failures are often decisive in the design of steel beam and column members. Many standards, including EC 3, permit the use of non-linear FEA for the design of structures. Load influencing imperfections are mainly geometric deviations from the ideal shape and residual stresses(both due to assembly or weld manufacturing). Currently the residual stresses are considered by simplified “robust” procedures fixed in common standards(such as EC 3. Models mostly based on specimens from mild steel. Information about high-strength steels is less available for realistic assessment of residual stresses in full-scale I-girders. Hence, the scope of this work is the measurement of residual welding stresses on component-like I-girders S355 and S690 by sectioning method and global structural welding simulation. T2 - 69th IIW Annual Assembly, Meeting of Subcommission II-A CY - Melbourne, Australia DA - 10.07.2016 KW - Residual stress KW - Welding KW - Load bearing capacity KW - Numerical modeling KW - Measurement PY - 2016 AN - OPUS4-37025 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schaupp, Thomas A1 - Schröpfer, Dirk A1 - Kromm, Arne A1 - Kannengießer, Thomas T1 - Welding residual stresses in 960 MPa grade QT and TMCP high-strength steels N2 - High-strength steels with yield strengths ≥ 690 MPa are becoming increasingly significant for modern steel constructions. Both quenched and tempered (QT) high-strength steels and steels produced by the thermo-mechanically controlled process (TMCP) are currently available. TMCP-steels are usually provided with a typical mill scale. Apart from the manufacturing process these steels differ also in their chemical composition. The influence of these differences are investigated here with focus on the residual stresses formed during TIG welding. Bead on plate welds have shown characteristic residual stress distributions depending on the type of steel as well as on the heat input and preheat temperature. The following work demonstrates that the fluid flow, induced by the elements present in the mill scale, leads to a deeper penetration of the material. This can also lead to increased residual stresses in the surface of the weld and the HAZ. Furthermore, higher heat input and preheat temperature can induce higher tensile residual stresses − which are evident in the present study. KW - Residual stresses KW - High-strength steel KW - Welding KW - Mill scale KW - Phase transformation PY - 2017 DO - https://doi.org/10.1016/j.jmapro.2017.05.006 SN - 1526-6125 VL - 27 SP - 226 EP - 232 PB - ELSEVIER AN - OPUS4-40312 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Steppan, Enrico A1 - Mantzke, Philipp A1 - Steffens, Benjamin A1 - Rhode, Michael A1 - Kannengießer, Thomas T1 - Thermal desorption analysis for hydrogen trapping in microalloyed high-strength steels N2 - Hydrogen can have an extreme degradation effects in steels, particularly concerning the mechanical properties. These effects can lead to hydrogen-assisted cracking in microalloyed high-strength steels during fabrication and/or operation in industrial applications. In order to study these effects, electrochemically charged tensile specimens were tested to elucidate the degradation of their properties. The carrier gas hot extraction (CGHE) method, which functionally combines a mass spectrometer with a thermal desorption analysis (TDA) process, was used for the detection of ultra-low diffusible hydrogen concentrations in the material specimens. The mass spectrometer provided rapid and automatic determination of hydrogen concentration, whereas the TDA presented the activation energy within the respective test specimen at the specific temperature. Additionally, specimen temperature was carefully monitored to reduce the evaluation error for local effusion peaks. A quenching and deformation dilatometer was used for the analysis of typical heat-affected zones during the welding process for a high reproducibility of the homogenous microstructures that were studied. The present work shows the interaction between hydrogen and lattice defects in different microalloyed materials and heat-affected zones of weldable fine-grained steels. These steels were prepared in a quenched and tempered condition and in a thermo-mechanically rolled condition. These preparations were made according to German standard DIN EN 10025-6 and to DIN EN 10149-2, respectively. The trapping characteristics of two steel grades, S690QL and S700MC, were studied with respect to the activation energy dependent on carbon content and microalloying elements such as Ti, Nb, Mo, Cr, and V. The two steel grades exhibited several types of traps: carbide formations, dislocations, and/or grain boundaries were common, which can influence activation energy and hydrogen solubility. The type and dimension of inclusions or particles also affected the hydrogen trapping behavior. A decrease of carbon and specific alloying elements in thermo-mechanically hot rolled steels led to a change in the activation energy binding the trapped hydrogen. This thermo-mechanically hot rolled steel revealed an increased interaction between hydrogen and precipitations. The higher carbon content in the quenched and tempered steel led to a higher interaction between hydrogen and iron carbide, specifically in the martensitic phase. Furthermore, the trapping behavior in heat-affected zones showed a significant increase in activation energy, especially in the coarse-grained microstructure. These previously mentioned various effects were studied to better understand the degradation of mechanical properties in these two steels. KW - Microalloyed steels KW - Hydrogen embrittlement KW - Heating KW - Chemical analysis KW - Microstructure KW - Heat-affected zone PY - 2017 DO - https://doi.org/10.1007/s40194-017-0451-z SN - 0043-2288 SN - 1878-6669 VL - 61 IS - 4 SP - 637 EP - 648 PB - Springer CY - Berlin Heidelberg AN - OPUS4-40190 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Trapping in T24 steel weld joints – Effects on activation energy for hydrogen diffusion during TDA N2 - Failure cases in the past decade exhibited severe cracking in T24 welds and showed that generally hydrogen-assisted cracking (HAC) occurring up to 200°C cannot be excluded. A basic understanding is necessary on how hydrogen diffusion is influenced by the weld process. In this regard, both weld microstructures HAZ and weld metal have particular influence on hydrogen diffusion compared to the base material. In general, hydrogen diffusion at a certain temperature is described by diffusion coefficients representing an effective value of combined lattice diffusion and effects of reversible hydrogen traps. Those traps are typically precipitates, interstitials, grain boundaries and so on. A common approach to describe the trap character and its effect on diffusion is the determination of so-called activation energy. This can be done by respective thermal desorption analysis (TDA) with linear heating. In the present study, different T24 as-welded microstructures (BM, HAZ, WM) were investigated. For that purpose, electrochemically hydrogen charged specimens were analyzed by TDA with linear heating using a mass spectrometer for detection of ultra-low hydrogen amounts. The results showed that typically the as-welded HAZ had higher energy traps than the tempered base material. Nonetheless two important effects were ascertained: (1) it is strictly necessary to monitor the sample temperature due to its great impact on the hydrogen desorption peak temperature and (2) the real heating rate in the specimen vs. the applied heating rate has to be considered. Both influence the calculated activation energy, i.e. the assigned hydrogen trap character (moderate or strong trap), which changed up to a factor of two in terms of the calculated activation energy. This effect can be much more important compared to the microstructure effect itself. Hence, suitable experimental boundary conditions should be mandatory for the determination of hydrogen trap kinetics. T2 - Intermediate Meeting of IIW Commission C-II-A "Metallurgy of Weld Metal" CY - Trollhättan, Sweden DA - 06.03.2017 KW - Hydrogen KW - Trapping and diffusion KW - Thermal desorption analysis KW - Microstructure KW - Activation energy PY - 2017 AN - OPUS4-39401 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schaupp, Thomas A1 - Rhode, Michael T1 - Influence of welding parameters on diffusible hydrogen content in high-strength steels using modified spray arc process N2 - In order to satisfy the growing requirements towards lightweight design and resource efficiency in modern steel constructions, e.g. mobile cranes and bridges, high-strength steels with typical yield strength ≥ 690 MPa are coming into use to an increasing extent. However, these steels require special treatment in welding. The susceptibility for degradation of the mechanical properties in presence of hydrogen increases significantly with increasing yield strength. In case of missing knowledge about how and which amount of hydrogen is uptaken during welding, hydrogen assisted cracking can be a negative consequence. Moreover, modern weld technology like the modified spray arc process enables welding of narrower weld seams. In this context, a reduced number of weld beads, volume and total heat input are technical and economic benefits. This work presents the influence of welding parameters on the diffusible hydrogen content in both (1) single-pass and (2) multi-layer welds. Different hydrogen concentrations were detected by varied contact tube distance, wire feed speed, arc length as well as varied arc type (transitional arc and modified spray arc). The results showed, that all welding parameters had significant influence on the diffusible hydrogen concentration in the single-pass welds. By increasing the number of weld beads in case of multi-layer welding, the hydrogen concentration have been substantially reduced. Whereby, differences in hydrogen concentrations between both arc types are present. T2 - IIW Intermediate Meeting: Commission II-A CY - Trollhättan, Sweden DA - 06.03.2017 KW - Hydrogen concentration KW - MAG Welding KW - High-strength steel KW - Welding parameters PY - 2017 AN - OPUS4-39396 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thomas, Maximilian T1 - Ermittlung eines allgemeingültigen Erstarrungsrisskennwerts durch Abstraktion gängiger Heißrisstests N2 - Ergebnisse von Untersuchungen zur Heißrissanfälligkeit metallischer Werkstoffe, die aus gängigen Heißrisstests gewonnen wurden, sind i.A. schlecht mit Ergebnissen aus anderen Testverfahren vergleichbar. Darüber hinaus ist die Fehlererkennungsgenauigkeit der etablierten Testverfahren mitunter dürftig. Auch die Übertragbarkeit der rein Werkstoff-orientieren Testergebnisse auf reale Bauteile gestaltet sich schwierig. Insgesamt ist das Phänomen der Heißrissbildung nicht ausreichend erforscht und verstanden, als dass es in Konstruktion und/oder Bauteilfertigung vorhergesagt werden könnte. Die vorliegende Arbeit befasst sich mit der Abstraktion gängiger Testverfahren, um verfahrensspezifische Einflüsse möglichst zu eliminieren, sodass eine universellere Beurteilung von Werkstoffen vorgenommen werden kann. Die gewonnenen Ergebnisse können so besser für Simulationen bzw. Vorhersagen der Heißrissanfälligkeit realer Bauteile herangezogen werden. T2 - MDDK Uni Magdeburg CY - Magdeburg, Germany DA - 19.01.2017 KW - MVT KW - Heißrisse KW - Heißrissanfälligkeit KW - Dilatometer PY - 2017 AN - OPUS4-39785 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Taparli, Ugur Alp T1 - Time- and space-resolved in situ LIBS measurements of chemical compositions during TIG-welding N2 - An in situ monitoring of chemical compositions in the weld pool and the heat affected zone (HAZ) can enable the control of the welding process through the regulation of the welding parameters, and thus can prevent possible weld defects. The most critical parameter for hot cracking -from a metallurgical point of view- is the chemical composition of the weld pool. Chemical composition can be measured and quantified during the welding process with the LIBS technique having the appropriate calibration measurements. T2 - ICWAM 2017 CY - Metz, France DA - 17.05.2017 KW - Chemical compositions KW - TIG-welding KW - In situ measurement KW - LIBS PY - 2017 AN - OPUS4-40313 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Griesche, Axel A1 - Pfretzschner, Beate A1 - Schaupp, Thomas A1 - Kannengießer, Thomas A1 - Kardjilov, N. ED - Somerday, B. P. ED - Sofronis, P. T1 - Measurement of hydrogen distributions in metals by neutron radiography and tomography N2 - Neutron imaging has become a valuable tool for measuring hydrogen distributions qualitatively and quantitatively in metals. Hydrogen mass flow can be measured inside cm thick Steel samples with 10 s temporal resolution. Hydrogen accumulations around craclcs in embrittled iron samples can be visualized three-dimensionally. The gas pressure of hydrogen in crack cavities has been measured to be in the ränge of 5 MPa to 15 MPa. This quality of information allows new insights for the analysis of damage mechanisms on a micrometer scale, e.g., of hydrogen blistering. Further, this method is nondestructive and provides local information in situ and in three dimensions with a spatial resolution of 20 µm - 30 µm. T2 - International Hydrogen Conference 2016 CY - Jackson Lake Lodge, Wyoming, USA DA - 11.09.2017 KW - Hydrogen KW - Neutron imaging KW - Neutron radiography KW - Neutron tomography PY - 2017 SN - 978-0-7918-6138-7 DO - https://doi.org/10.1115/1.861387_ch46 SP - 416 EP - 422 AN - OPUS4-42505 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Hydrogen trapping in T24 steel weld joints - microstructure influence vs. experimental design effect on activation energy for diffusion N2 - In general, hydrogen assisted cracking is a result of a critical combination of local microstructure, mechanical load and hydrogen concentration. In that connection, welded microstructures of low-alloyed creep-resistant steels can show different hydrogen trapping kinetics. That influences the adsorbed hydrogen concentration as well as the diffusion itself in terms of moderate or strong trapping. A common approach to describe trapping is by the activation energy that is necessary to release hydrogen from a specific trap site. In the present study, T24 base material and weld metal were investigated. For that purpose, electrochemically hydrogen charged specimens were analyzed by thermal desorption analysis(TDA) with linear heating using a mass spectrometer. The results showed a microstructure effect on hydrogen trapping kinetics at elevated temperatures. Additionally, it is necessary to monitor the specimen temperature. A comparison between idealized temperature profile and real specimen temperature showed that the calculated activation energy varied up to a factor of two. Thus, the assigned trap character(moderate or strong) changed. In case of high temperature peaks, this effect could be more important compared to the microstructure effect itself. T2 - 70th IIW Annual Assembly, Commission II-A CY - Shanghai, People's Republic of China DA - 25.06.2017 KW - Creep resisting materials KW - Welding KW - Hydrogen diffusion KW - Thermal desorption analysis KW - Microstructure KW - Experimental design PY - 2017 AN - OPUS4-40954 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Taparli, Ugur Alp T1 - Time and space resolved in situ LIBS analysis of chemical compositions during TIG welding N2 - The Tungsten Inert Gas (TIG) welding process was combined with a Laser-Induced Breakdown Spectroscopy (LIBS) system for the in situ measurement of chemical compositions in austenitic stainless steels. The main aim of this project was the development of a prototype for a real-time chemical composition analysis system for welding applications. In principle, the measurement of the weld pool composition allows governing the weld pool solidification behaviour by controlling the welding parameters. This control loop allows avoiding weld defects. Chemical compositions of the weld seam is from a metallurgical point of view the most critical parameter for the occurrence of weld defects. Additionally, this new LIBS-based measurement system can be used for the monitoring and controlling of potentially dangerous emissions during the welding process in order to improve the working safety conditions. Preliminary investigations show that the chemical composition measurement of welds with LIBS is possible during and after welding. T2 - Forschungsseminar OvGU Magdeburg CY - Magdeburg, Germany DA - 04.07.2017 KW - Austenitic stainless steels KW - TIG welding KW - LIBS KW - In situ measurements KW - Chemical compositions PY - 2017 AN - OPUS4-40898 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Taparli, Ugur Alp A1 - Jacobsen, Lars A1 - Griesche, Axel A1 - Michalik, Katarzyna A1 - Mory, David A1 - Kannengießer, Thomas T1 - In situ laser-induced breakdown spectroscopy measurements of chemical compositions in stainless steels during tungsten inert gas welding N2 - A laser-induced breakdown spectroscopy (LIBS) system was combined with a bead-on-plate Tungsten Inert Gas (TIG) welding process for the in situ measurement of chemical compositions in austenitic stainless steels during welding.Monitoring the weld pool's chemical composition allows governing the weld pool solidification behavior, and thus enables the reduction of susceptibility to weld defects. Conventional inspection methods for weld seams (e.g. ultrasonic inspection) cannot be performed during the welding process. The analysis system also allows in situ study of the correlation between the occurrence ofweld defects and changes in the chemical composition in theweld pool or in the two-phase regionwhere solid and liquid phase coexist. First experiments showed that both the shielding Ar gas and the welding arc plasma have a significant effect on the selected Cr II, Ni II and MnII characteristicemissions, namely an artificial increase of intensity values via unspecific emission in the spectra. In situ investigations showed that this artificial intensity increase reached a maximum in presence of weld plume. Moreover, an explicit decay has been observedwith the termination of thewelding plumedue to infrared radiation during sample cooling. Furthermore, LIBS can be used after welding to map element distribution. For austenitic stainless steels,Mnaccumulations on both sides of theweld could be detected between the heat affected zone (HAZ) and the base material. T2 - th International Conference on Laser-Induced Breakdown Spectroscopy (LIBS) CY - Chamonix-Mont-Blanc, France DA - 12.09.2016 KW - LIBS KW - TIG KW - Welding KW - Austenitic KW - Stainless steels KW - Chemical composition KW - In situ KW - Measurement PY - 2018 UR - http://www.sciencedirect.com/science/article/pii/S0584854717301064 DO - https://doi.org/10.1016/j.sab.2017.11.012 SN - 0584-8547 VL - 139 SP - 50 EP - 56 PB - Elsevier CY - Amsterdam, Niederlande AN - OPUS4-43122 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bernegger, Raphael T1 - Thickness determination in active thermography for one and multilayer semitransparent materials N2 - Flash thermography is a well-known non-destructive testing technique and has proven to be a valuable tool to examine material defects and to determine thermal material parameters and the thickness of test specimens. However, its application to semitransparent materials is quite new and challenging, especially for semitransparent multilayer materials like glass fiber reinforced polymer (GFRP). Here, in order to deduce the thickness of coated and uncoated semitransparent specimens as well as the depth of defects in such specimens by means of flash thermography, we apply an analytical model based on the quadrupole method by Maillet et al. to calculate the temperature development during the flash thermography experiment. The model considers semitransparency of the sample and thermal losses at its surface. It supports the use of an arbitrary temporal shape of the heating pulse to properly describe the measurement conditions for different heat sources. By fitting the results of the analytical model to experimental data it is possible to determine the thickness of the specimen, provided the thermal material parameters are known, e.g., by calibration experiments with samples of the same material with known thickness. We will show that thickness determination of semitransparent test specimens is possible both for transmission and reflection configuration, with and without a blackened sample surface at either front or back side of the sample. As an example, Figure 1 shows the experimentally obtained temperature differences of the surface of a blackened GFRP sample in transmission configuration with the coating facing the flash lamp (usual configuration, (a)) or the infrared camera (unusual configuration, (b)). Using the proposed method, the thickness of the sample can be determined for both configurations. T2 - 19th International Conference on Photoacoustic and Photothermal Phenomena CY - Bilbao, Spain DA - 16.07.2017 KW - Semitransparent KW - Pulse thermography KW - Absorption coefficient KW - GFRP KW - Heterogeneous KW - Analytical model PY - 2017 AN - OPUS4-43409 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schaupp, Thomas T1 - Einfluss der Wärmeführung auf die Wasserstoffkonzentration im Schweißgut hochfester Feinkornbaustähle beim Einsatz des modifizierten Sprühlichtbogens N2 - Um den wachsenden Anforderungen an den stofflichen und konstruktiven Leichtbau sowie den Forderungen nach Ressourceneffizienz Rechnung zu tragen, werden in vielen Industriebranchen zunehmend höherfeste Feinkornbaustähle mit Streckgrenzen ≥ 690 MPa eingesetzt. Allerdings werden mit zunehmender Festigkeit deutlich höhere Anforderungen an deren schweißtechnische Verarbeitung gestellt, da gerade die Sensibilität gegenüber einer Degradation der mechanischen Eigenschaften, durch den beim Schweißen aufgenommenen Wasserstoff, mit steigender Festigkeit stark zunimmt. In der vorliegenden Arbeit erfolgten vergleichende Untersuchungen mit konventionellem Übergangslichtbogen und modifiziertem Sprühlichtbogen mit reduziertem Nahtöffnungswinkel hinsichtlich der Wasserstoffaufnahme beim Schweißen unter Variation von Streckenenergie, Arbeitstemperatur und Nachwärmprozedur. Grundsätzlich ist den erarbeiteten Ergebnissen zu entnehmen, dass im Schweißgut von Stumpfstoßverbindungen mit reduziertem Nahtöffnungswinkel erhöhte mittlere Wasserstoffkonzentrationen vorliegen. Geeignete Wärmeführungen führten zu einer signifikanten Reduzierung der Wasserstoffkonzentration beim Einsatz der Nahtkonfiguration mit abgesenktem Nahtöffnungswinkel. Dabei erwies sich eine Nachwärmprozedur aus der Schweißwärme heraus als zielführend. T2 - 10. Rostocker Schweißtage, Moderne Fügetechnologien - Erfahrungen und aktuelle Entwicklungen CY - Rostock, Germany DA - 21.11.2017 KW - Hochfester Feinkornbaustahl KW - MAG-Schweißen KW - Wasserstoffkonzentration KW - Wärmeführung KW - Nachwärmung PY - 2017 AN - OPUS4-43046 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kannengießer, Thomas A1 - Schröpfer, Dirk T1 - Key aspects of component welding applying higher-strength fine-grained structural steels N2 - The increased application of higher-strength steels and filler materials necessitates a more profound understanding of the interactions between the welding process, the heat input, the cooling conditions and the resulting metallurgical processes in the weid and its surroundings. Strategies, which help to improve the strength properties and life-time of welded stmctures to such an extent that the utilisation of higher-strength materials can be justified and their lightweight construction potential can thus be exploited to the füll, can only be derived from the interaction between all the influencing factors. Examples of a few investigations on welded joints between higher-strength fine-grained structural steels with regard to the interactions between the main variables influencing the cold cracking are presented in this article. T2 - 7th International Conference on Weiding Science and Engineering in conjunction with 3rd International Symposium on Computer-Aided Welding Engineering CY - Jinan, China DA - 18.10.2017 KW - Higher-strength steels KW - Cold cracking KW - Residual stresses KW - Heat control PY - 2017 SP - 437 EP - 446 AN - OPUS4-43235 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rhode, Michael A1 - Steppan, Enrico A1 - Kannengießer, Thomas A1 - Steger, Jörg ED - Lippold, J. T1 - Effect of hydrogen on mechanical properties of heat affected zone of a reactor pressure vessel steel grade N2 - The steel grade 20MnMoNi5-5 (according to German DIN standard or 16MND5 according to French AFNOR standard) is widely applied in (weld) fabrication of reactor pressure vessel components. Thus, a wide range of welding technologies (like submerged arc welding (SAW) or tungsten inert gas (TIG)) is used resulting in different heat affected zone (HAZ) microstructures. During weld fabrication, the weld joints may take up hydrogen. Especially, the HAZ shows an increased susceptibility for a degradation of the mechanical properties in presence of hydrogen. In addition, the hydrogen-assisted degradation of mechanical properties is influenced by three main local factors: hydrogen concentration, microstructure, and load condition. Hence, the base material (BM) and two different simulated non-tempered as-quenched HAZ microstructures were examined using hydrogen-free and hydrogen-charged tensile specimens. The results indicate that the effect of hydrogen on the degradation is significantly increased in case of the HAZ compared to the BM. In addition, hydrogen has remarkable effect in terms of reduction of ductility. It was ascertained that the degradation of the mechanical properties increases in the order of BM, bainitic HAZ, and the martensitic HAZ. Scanning electron microscope (SEM) investigation showed a distinct change of the fracture topography depended on the microstructure with increasing hydrogen concentration in case of the as-quenched HAZ microstructures. KW - Mechanical properties KW - Pressure vessel steels KW - Heat affected zone KW - Hydrogen KW - Hydrogen embrittlement KW - Low alloy steels PY - 2016 UR - http://link.springer.com/article/10.1007/s40194-016-0325-9 DO - https://doi.org/10.1007/s40194-016-0325-9 VL - 60 IS - 4 SP - 623 EP - 638 PB - Springer-Verlag GmbH CY - Heidelberg, Germany AN - OPUS4-36454 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhang, Lei A1 - Pittner, Andreas A1 - Michael, Thomas A1 - Rhode, Michael A1 - Kannengießer, Thomas T1 - Effect of cooling rate on microstructure and properties of microalloyed HSLA steel weld metals N2 - Two high strength Nb/Ti microalloyed S690QL steels were welded with identical filler material, varying welding parameters to obtain three cooling rates: slow, medium and fast cooling. As cooling rate increased, the predominantly acicular ferrite in Nb weld metal (WM) is substituted by bainite, with a consequence of obvious hardness increase, but in Ti WM, no great variation of acicular ferrite at all cooling rates contributed to little increment of hardness. The transition between bainite and acicular ferrite has been analysed from the point view of inclusions characteristics, chemical composition and cooling rate. Excellent Charpy toughness at 233 K was obtained with acicular ferrite as predominantly microstructure. Even with bainite weld of high hardness, the toughness was nearly enough to fulfill the minimal requirements. WM for Ti steel showed to be markedly less sensitive to the variations of cooling rate than that for Nb steel. KW - High strength steel KW - Weld metal KW - Cooling rate KW - Charpy toughness KW - Acicular ferrite PY - 2015 DO - https://doi.org/10.1179/1362171815Y.0000000026 SN - 1362-1718 VL - 20 IS - 5 SP - 371 EP - 377 PB - Taylor and Francis CY - London, UK AN - OPUS4-36518 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gollnow, C. A1 - Griesche, Axel A1 - Weidemann, Jens A1 - Kannengießer, Thomas T1 - Influence of external loads on a characteristic angle between grains and solidus line as an indicator for hot cracking susceptibility during GTA welding N2 - A long list of criteria determining the hot cracking susceptibility already exists. A main influence on solidification cracking can result from the design of the welded construction, i.e. from the influence of external loads. Using the Controlled Tensile Weldability (CTW) test, an external load hot cracking test, the influence of constant pre-load and different extension rates on the solidification cracking behavior of GTA (Gas Tungsten Arc) welds in an austenitic (AISI 309) and a ferritic (AISI 441) steel were investigated. Compared to specimens welded allowing free shrinkage and welded with an applied constant tensile pre-load, the specimens welded during the application of increasing tensile load show solidification cracks. In the weld seams, a characteristic angle α between the predominantly columnar grains and the fusion line can be observed. Specimens showing solidification cracks show a significantly larger angle α compared to the crack-free specimens. Based on these observations, the characteristic angle α is proposed as a new hot cracking criterion. KW - Hot cracking KW - External load test KW - Component design KW - Crack criterion KW - Grain growth PY - 2017 DO - https://doi.org/10.1016/j.jmatprotec.2016.08.013 VL - 239 SP - 172 EP - 177 PB - Elsevier AN - OPUS4-37278 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Launert, B. T1 - Welding residual stresses in high-strength steels: experimental results N2 - Welded plate girders are used in heavy steel construction, industrial buildings and bride construction. Residual stresses are present in all plate structures. They are mainly caused by welding. In addition, they influence the load bearing capacity of these welded components. However, Eurocode (EC) does not provide any specific residual stress patterns for consideration of residual stress impact on load capacity. Hence, the decision for a particular problem has to be made by the designer. Many codes, including EC 3, permit the use of non-linear finite element analysis (FEA) for the design of structures. For that purpose, the contribution gives an overview on recent results derived from welded I-girders made from mild steel S355 and high-strength steel S690QL. Weld residual stresses have been investigated by X-ray diffraction (XRD) on small-scale specimen. In addition, residual stresses of welded component-like I-girders have been studied using the sectioning technique. The results confirmed the beneficial effect of certain edge preparation of the plates by flame cutting prior to welding. High-strength steels like the S690 can contribute to both: increased load capacity and decreased influence of weld residual stresses. T2 - International Colloquium on Stability and Ductility of Steel Structures CY - Timisoara, Romania DA - 30.05.2016 KW - Welding KW - Residual stresses KW - High-strength steel KW - Experimental results PY - 2016 AN - OPUS4-37031 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Nina T1 - Challenges in the evaluation of the weldability of old mild steels for future use N2 - From the middle of the 19th century, the development and implementation of completely new manufacturing processes meant that molten steel could be produced in almost any quantity. This enabled the widespread use of the steels from this time, whose area of application was considerably expanded. Numerous structures built on this basis are still in operation today and represent an essential part of the infrastructure. For example, around 50 % of the bridges and engineering structures in the German railway network are over 80 years old, with around 80 % of these structures having existed for more than 100 years. Similarly, around 6,000 bridges in Germany's road network were built more than 80 years ago. Particularly, today high level of loads due to railway/road traffic (masses, speed etc.) intensifies the importance of maintaining and repairing these structures. The focus of these measures is to enable the structures to fulfil future requirements. As earlier constructions were predominantly designed for screws and rivet joints, old steels were originally manufactured without considering their suitability for welding. In addition, for historical steel structures there is often insufficient or no documentation available. This includes data on material specifications such as the chemical composition, information on the mechanical-technological properties and on the manufacturing process used. These missing information poses a major challenge for the assessment of the steels suitability for welding. Furthermore, old steels are characterised by a typical macrostructure. Depending on whether the manufacturing process is a cast steel process or ingot casting (currently continuous casting), the question arises as to the type of deoxidisation (non-/deoxidized). In the case of non-deoxidized old mild steels, a relatively clean, dense surface layer, the so-called ‘rim-layer’, forms during the solidification of the steel ingot. Towards the centre of the sheet cross-section however, the remaining molten metal becomes increasingly enriched with tramp elements such as sulphur and phosphorus. This so-called segregation layer makes fault-free welding significantly more difficult, as depending on the heat input, chemical composition and the filler metal used, hot cracking, the risk of brittle fracture and a tendency to terrace fracture can be expected. Thus, an individual assessment of the suitability for welding of each old steel charge used in such old structures, that must be repaired is necessary. T2 - 78th Annual Assembly and International Conference CY - Genoa, Italy DA - 22.06.2025 KW - Old mild Steels KW - Weld-CCT diagrams KW - Suitability for welding KW - Dilatometry KW - Repair measures PY - 2025 AN - OPUS4-63649 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Zuverlässige Wasserstoffbestimmung in Metallen und ihren Schweißverbindungen: Parameter, Einflüsse, Grenzen N2 - Im Zuge der wasserstoffbasierten Energiewirtschaft von morgen, kommt der Errichtung der dementsprechenden Infrastruktur die zentrale Rolle zu. Der überwiegende Teil bisher eingesetzter und meist geschweißter Werkstoffe, wie Stähle, kann unter bestimmten Bedingungen zur Wasserstoffversprödung neigen. Dies umfasst die klassische verzögerte Kaltrissbildung während der Schweißverarbeitung als auch Versprödungsphänomene während des Betriebs. Für die Bewertung eines jeden Wasserstoffeffektes auf bspw. die mechanischen Eigenschaften eines geschweißten metallischen Werkstoffes, muss der Wasserstoffgehalt präzise bestimmt werden, Im Fall von Schweißnähten ist die beispielsweise nach der ISO 3690, die klassische isotherme Trägergas-Heißextraktion (TGHE). Die TGHE basiert dabei auf der beschleunigten Wasserstoffentgasung aufgrund der thermischen Aktivierung des Wasserstoffs bei erhöhten Temperaturen. Neben der reinen Quantifizierung des Wasserstoffs, kann über die thermische Desorptionsanalyse (TDA) mit variierten Heizraten, der Bindungszustand an mikrostrukturellen Defekten im Material festgestellt und bewertet werden. Für beide Techniken sind experimentelle und messtechnische Einflüsse zu beachten, die großen Effekt auf das Ergebnis haben. Für die TGHE schlägt die ISO 3690 schlägt beispielswiese verschiedene Probengeometrien sowie Mindestextraktionszeiten vor. Die vorliegende Studie fasst Ergebnisse und Erfahrungen zahlreicher Untersuchungen an der Bundesanstalt für Materialforschung und -prüfung (BAM) mit unterschiedlichen Probentemperaturen und Geometrien (ISO 3690 Typ B und zylindrische TDA-Proben) zusammen hinsichtlich: Einfluss der Probenoberfläche (poliert/geschweißt), Messgenauigkeiten in Abhängigkeit des Probenvolumens sowie die unzureichende Überwachung des Effektes des PI-Reglers auf die Extraktionstemperatur. Insbesondere eine abweichende Extraktionstemperatur zur eingestellten Temperatur, kann die Messergebnisse wesentlich verfälschen. Basierend auf den Ergebnissen werden Methoden aufgezeigt, um schnell die gewünschte Extraktionstemperatur zu erreichen, ohne physisch in das Messequipment eingreifen zu müssen. Dies dient der wesentlichen Verbesserung der Zuverlässigkeit der Wasserstoffmessung durch erhöhte Signalstabilität und beschleunigte Wasserstoffdesorption. Im Allgemeinen ist eine unabhängige Temperaturmessung mit Dummy-Proben für die gewählte Heizprozedur angeraten, um mögliche unerwünschte Temperatureinflüsse bereits vor der Messung auszuschließen. Die beschriebenen Methoden können ohne großen Aufwand direkt in die industrielle Anwendung überführt werden. T2 - DVS Congress 2023 CY - Essen, Germany DA - 11.09.2023 KW - Wasserstoff KW - Messung KW - Trägergasheißextraktion KW - ISO 3690 KW - Schweißverbindung PY - 2023 AN - OPUS4-58307 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Witte, Julien A1 - Hübler, Daniela A1 - Schröpfer, Dirk A1 - Börner, Andreas A1 - Kannengießer, Thomas ED - Hanke, S. T1 - Wear behavior of innovative niobium carbide cutting tools in ultrasonic-assisted finishing milling N2 - The resources of niobium exceed the ones of tungsten by an order of magnitude. With 92%, Brazil is today the main global producer of niobium. Hence, niobium carbides (NbC) are a sustainable and economic alternative to conventionally used cutting materials, especially tungsten carbides (WC). Moreover, NbC can be used in Ni alloy matrix and thus offer significant advantages by substituting WC in Co matrix as cutting materials in terms of health risks and raw material price and supply risk. Based on recent studies which found an increased performance of NbC compared to WC cutting tools in machining higher strength steels, the composition NbC12Ni4Mo4VC was chosen for finish machining of a high-strength steel S960QL in this study. The experiments were carried out on an ultrasonic-assisted 5-axis milling machine using NbC tools specially made to benchmark them with commercially available coated WC cutting inserts. In addition, the influence of a coating system for the NbC inserts is tested and evaluated for its performance in the cutting process. Tool wear and cutting force analyses are implied to identify optimal parameter combinations as well as tool properties for the novel NbC tool. Together with the oscillation of ultrasonic-assisted milling, the loads on the component surface and the tool can be reduced and the wear behavior of the novel NbC tool can be refined. These milling tests are accompanied by standardized wear tests, i.e., pin-on-disc, between the aforementioned material combinations, and the results are correlated with each other. Finally, the behavior when using hard-to-cut materials such as Ni alloys, or innovative materials such as iron aluminide is also being tested, as these are constantly in the focus of machining optimization. With this strategy, comprehensive knowledge is achievable for future efficient application of NbC for milling tools, which have already been researched for decades using WC. T2 - 24th International Conference on Wear of Materials CY - Banff, Canada DA - 16.04.2023 KW - Niobium carbide KW - Cutting tool KW - Ultrasonic-assisted milling KW - Tool wear PY - 2023 DO - https://doi.org/10.1016/j.wear.2023.204722 SN - 0043-1648 VL - 522 SP - 1 EP - 7 PB - Elsevier B.V. AN - OPUS4-57561 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmitt, Johannes T1 - Data acquisition system for single particle inductively coupled plasma mass spectrometry (spICP-MS) with nanosecond time resolution N2 - This study presents our data acquisition system prototype for single particle inductively coupled plasma mass spectrometry (spICP-MS) with nanosecond time resolution (nanoDAQ) and a matching data processing approach for time-resolved data in the nanosecond range. The system continuously samples the secondary electron multiplier (SEM) detector signal with a dwell time of approximately 2 ns and enables detection of gold nanoparticles (AuNP) as small as 7.5 nm with a commercial single quadrupole ICP-MS instrument. [1] Analysis of acquired transient data is based on the temporal distance between detector events and a derived ion event density. It was shown that the inverse logarithm of the distance between detector events is proportional to particle size. Also, the number of detector events per particle can be used to calibrate and determine the particle number concentration (PNC) of a nanoparticle dispersion. Particle-by-particle-based analysis of ion event density and other parameters derived from nanosecond time resolution show promising results. High data acquisition frequency of the systems allows recording of a statistically significant number of data points in 60 s or less, which leaves only the sample uptake and rinsing steps as remaining factors for limiting the total measurement time. T2 - 20th European Winter Conference on Plasma Spectrochemistry CY - Berlin, Germany DA - 02.03.2025 KW - ICP-MS KW - Instrumentation KW - Nano KW - Nanoparticle Characterization PY - 2025 AN - OPUS4-63599 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Giese, Marcel T1 - Alloy Modification and ultrasonic assisted milling of wear resistant alloys with defined surfaces N2 - The targets for reducing CO2 emissions are closely linked to the development of highly efficient and economical steel components in plant, process and power plant technology, which require wear protection coatings tailored to the application and steel material for high combined corrosive, tribological, thermal and mechanical stresses. There is a growing demand in industry for defined functional surfaces of high quality for these coatings. Milling is a standard process for finish machining. The desired properties of wear resistant alloys imply significant challenges for the milling process due to high tool wear and surface defects. Besides the hardness of the coating materials, especially due to the precipitations, inhomogeneous, anisotropic weld structures of the claddings lead to further deteriorations of milling processes due to unstable milling conditions and process forces. A joint project of BAM and ISAF of TU Clausthal (Fosta P1550/IGF 21959 N) investigates the optimization of these challenging machining conditions by means of alloy modifications of the welding powder for plasma transferred arc cladding, without reducing the wear protection potential and using ultrasonic assisted milling process. In this paper, the influence of the microstructure and precipitation morphology adjusted by means of alloy modification on machining for a NiCrMoSiFeB alloy (trade name: Colmonoy 56 PTA) is investigated. Through metallurgical investigations and in-situ measurement of cutting forces and temperatures at the cutting edge during the milling process as well as the subsequent investigation of tool wear and surface integrity, a detailed analysis and correlation between microstructural properties and machinability is feasible. The findings allow recommendations for standards and processing guidelines, enabling safe and economical production of highly stressed steel components with non-critical, cost-reduced materials. T2 - IIW Annual Assembly CY - Singapore DA - 16.07.2023 KW - Werkzeugverschleiß KW - Oberflächenintegrität KW - Ultraschallunterstütztes Fräsen KW - Zerspankräfte PY - 2023 AN - OPUS4-59087 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Giese, Marcel T1 - Alloy modification and ultrasonic assisted milling of wear resistant alloys with defined surfaces N2 - The targets for reducing CO2 emissions are closely linked to the development of highly efficient and economical steel components in plant, process and power plant technology, which require wear protection coatings tailored to the application and steel material for high combined corrosive, tribological, thermal and mechanical stresses. In addition to increasing demands to replace conventional cobalt alloys with nickel alloys as a result of price and supply risks, there is a growing demand in industry for defined functional surfaces of high quality for these coatings. Milling is a standard process for finish machining. The desired properties of wear resistant alloys imply significant challenges for the milling process due to high tool wear and surface defects. Besides the hardness of the coating materials, especially due to the precipitations, inhomogeneous, anisotropic weld structures of the claddings lead to further deteriorations of milling processes due to unstable milling conditions and process forces. A joint project of BAM and ISAF of TU Clausthal (Fosta P1550/IGF 21959 N) investigates the optimization of these challenging machining conditions by means of alloy modifications of the welding powder for plasma transferred arc cladding, without reducing the wear protection potential and using ultrasonic assisted milling process. In this paper, the influence of the microstructure and precipitation morphology adjusted by means of alloy modification on machining is investigated. The alloy used is a NiCrMoSiFeB alloy (trade name: Colmonoy 56 PTA). Through metallurgical investigations and in-situ measurement of cutting forces and temperatures at the cutting edge during the milling process as well as the subsequent investigation of tool wear and surface integrity, a detailed analysis and correlation between microstructural properties and machinability is feasible. The findings allow recommendations for standards and processing guidelines, enabling safe and economical production of highly stressed steel components with non-critical, cost-reduced materials. T2 - European steel technology and application days CY - Düsseldorf, Germany DA - 12.06.2023 KW - Ultrasonic assisted milling KW - Surface integrity KW - Tool wear PY - 2023 AN - OPUS4-58945 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Giese, Marcel T1 - Alloy Modification and ultrasonic assisted milling of wear resistant alloys with defined surfaces N2 - The targets for reducing CO2 emissions are closely linked to the development of highly efficient and economical steel components in plant, process and power plant technology, which require wear protection coatings tailored to the application and steel material for high combined corrosive, tribological, thermal and mechanical stresses. There is a growing demand in industry for defined functional surfaces of high quality for these coatings. Milling is a standard process for finish machining. The desired properties of wear resistant alloys imply significant challenges for the milling process due to high tool wear and surface defects. Besides the hardness of the coating materials, especially due to the precipitations, inhomogeneous, anisotropic weld structures of the claddings lead to further deteriorations of milling processes due to unstable milling conditions and process forces. A joint project of BAM and ISAF of TU Clausthal (Fosta P1550/IGF 21959 N) investigates the optimization of these challenging machining conditions by means of alloy modifications of the welding powder for plasma transferred arc cladding, without reducing the wear protection potential and using ultrasonic assisted milling process. In this paper, the influence of the microstructure and precipitation morphology adjusted by means of alloy modification on machining for a NiCrMoSiFeB alloy (trade name: Colmonoy 56 PTA) is investigated. Through metallurgical investigations and in-situ measurement of cutting forces and temperatures at the cutting edge during the milling process as well as the subsequent investigation of tool wear and surface integrity, a detailed analysis and correlation between microstructural properties and machinability is feasible. The findings allow recommendations for standards and processing guidelines, enabling safe and economical production of highly stressed steel components with non-critical, cost-reduced materials. T2 - IIW Intermediate meeting of Commission II-A CY - Garching, Germany DA - 06.03.2023 KW - Werkzeugverschleiß KW - Oberflächenintegrität KW - Ultraschallunterstütztes Fräsen PY - 2023 AN - OPUS4-59086 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Giese, Marcel T1 - Investigation of the influence of PWHT heating rate and global stress conditions on the stress relief cracking mechanism of CrMoV steel SAW joints N2 - This presentation summarizes the latest research results of the influence of the post weld heat treatment (PWHT) rate and the global mechanical stress conditions on the stress relief cracking (SRC) susceptibility of low-alloyed and creep-resistant CrMoV steel submerged arc weld joints. It was found that a certain effect of very low heating rates could be confirmed. In addition, the interlinking of SRC susceptibility increasing effects during the PWHT and the ex-post indentification in metallographic cross-section via microstructure characterization is very complex. T2 - IIW Intermediate meeting of Commission II-A CY - Garching, Germany DA - 06.03.2023 KW - Creep-resistant steel KW - Submerged arc welding KW - Stress relief cracking KW - Heating rate KW - Microstructure characterization PY - 2023 AN - OPUS4-57116 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eissel, A. T1 - Alloy modification for additive manufactured Ni alloy components Part I: Effect on microstructure and hardness N2 - Alloy 36 is an iron-based alloy with 36% nickel. It is used in applications in which dimensional stability is critical, such as molding tools for composite materials in aerospace and automotive applications. Moreover, increasingly complex structures and the optimisation of resource efficiency also require additive manufacturing steps for the production or repair of components. Additively manufactured components have a heterogeneous microstructure and anisotropic mechanical properties. In addition, the manufactured components require subsequent machining surface finishing due to the high requirements. Nickel iron alloys are difficult to machine. Additionally, inhomogeneous microstructure may lead to unstable cutting forces and conditions. Alloy modifications are made to the alloy 36. For this purpose, titanium, zirconium and niobium are added up to 1 % by mass each. Plasma-Transferred-Arc is used for the welding tests. The hardness profile is determined on the transverse section. The initial structure as well as the modifications have an austenitic structure. The microstructure of the modifications of Alloy 36 with 1% Ti and 1% Zr is not refined, instead the grain size increases. T2 - IIW C-II Intermediate meeting CY - Online meeting DA - 17.03.2022 KW - Alloy modification KW - Alloy 36 KW - Additive manufacturing PY - 2022 AN - OPUS4-56622 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz T1 - Optimisation of surface residual stresses using hybrid milling processes for additive manufactured Nickel alloy components N2 - Ni alloys are cost intensive materials and generally classified as difficult-to-cut materials. However, machining of these materials is needed especially in case of alloy 36 (1.3912), which is commonly used in mould construction for the production of fibre-reinforced composites. With regard to repair, modification and manufacturing of such components, additive manufacturing offers significant economic advantages. Nevertheless, subsequent machining steps are needed to achieve the final component contour and defined surface conditions. Dependent on the material and machining process conditions, detrimental tensile residual stresses may be the result on the machined surface, having negative impact on the component performance and safety. Recent studies exhibited that hybrid machining processes, such as ultrasonic-assisted milling (USAM), are suitable for achieving favourable residual stress states at the surface of difficult-to-cut Ni-Cr alloys. In this investigation, wire arc additive manufactured (WAAM) specimens of alloy 36 were finish milled under different milling conditions. In addition to the machined surfaces condition and topology, the surface-near residual stresses were analysed using X-ray diffraction (XRD). Especially for low cutting speeds, significantly improved surface properties, roughness parameters and lower mechanical and microstructural degradations were found for the specimen machined with USAM compared to conventional milling. The improved surface integrity could furthermore be observed by a significant reduction of the tensile residual stresses in the surface boundary area. T2 - Bachelor-, Master-, Doktoranden-Kolloquium, Otto-von-Guericke-Universität Magdeburg CY - Magdeburg, Germany DA - 18.05.2022 KW - Surface integrity KW - Ultrasonic-assisted milling KW - Additive manufacturing KW - Ni alloy KW - Alloy 36 PY - 2022 AN - OPUS4-54908 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Noeller, Renate T1 - Analysis of the codices `Fragmens de Peinture hiéroglyphique Aztèques, deposés à la Bibliotheque royale de Berlin´ represented on plate 36 in `Vues des Cordillères et Monuments des Peuples Indigènes de l`Amerique, Voyage de Humboldt et Bonpland´ N2 - The mayor part of the Berlin collection `Manuscripta Americana´ consists of documents compiled by Alexander von Humboldt. The diversity of the written fragments and their shape presume few accordance concerning purpose, place or time of production. Even before the papers came to Berlin, manuscripts were copied, divided and collected by famous scholars also in Mexico. Back in Europe, Humboldt visited further collections and published the detected hieroglyphic writings altogether with cultural objects and landscapes in the book `Vues des Cordillères et Monuments des Peuples Indigènes de l`Amerique, voyage de Humboldt et Bonpland´, labelled corresponding to the cultural background. By scientific and culture historical analyses, the Humboldt codices are revised and related to each other and others. In especial, the compilation of fragments shown on plate 36 in the book is looked at more closely. Whereas most of the plates represent only one sheet of painted amate paper, here segments with details of seven fragments are put together. It is tried to comprehend why these pieces are on one plate. To find out a common feature of the documents, their content and represented form are compared. A correlation between some pieces is obvious and thus is also expected in the manufacture of the codices, in the kind of material used. For this the inks and colors are determined by scientific analysis including XRF-, Raman-, FTIR- and VIS- spectroscopy. Special material is detected and related to results of former analysis of codices written during the colonial period of America. Herewith a clear cultural assignment of the manuscripts is performed. A relation of the fragments represented on plate 36 among each other and to other codices of the collection Manuscripta Americana in Berlin is discussed. Also, if the manuscripts are unique `originals´ or represent fragments of documents, whose corresponding pieces maybe found- in the best case- incorporated in other collections. We detected, that at least two of them can be put into relation to similar manuscripts deposited in Mexico. Further material analysis should clarify, if the corresponding pieces are identical- from one document, or if one of them is a copy. Herewith an approximation to authenticity features and history is issued. T2 - 42nd International Symposium on Archaeometry ISA 2018 CY - Merida, Yucatan, Mexico DA - 20.05.2018 KW - Vues des Cordillères KW - VIS KW - Humboldt Codices KW - XRF KW - FTIR KW - Raman PY - 2018 AN - OPUS4-47554 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rabin, Ira A1 - Kohl, Anka A1 - Bicchieri, M. A1 - Sodo, A. A1 - Piantanida, G. T1 - New results in Dead Sea Scrolls non-destructive characterisation. Evidence of different parchment manufacture in the fragments fromReed collection N2 - This work presents the non-destructive spectroscopic characterisation of original Dead Sea Scrolls (DSS)parchment fragments from Ronald Reed collection. The fragments are of paramount importance becausethey have never been subjected to any treatment of preservation and restoration, this allows to investi-gate the manufacturing method of real original Jewish parchments. The manufacture of “sacred” Jewishparchments, in fact, is traditionally supposed to use a superficial tannin treatment. To study the DSS frag-ments, it was necessary both to analyse mock-up samples, especially manufactured in order to reproduceancient Oriental Jewish ritual parchments, and to compare the results with those obtained in the analysisof modern and ancient Western Jewish ritual parchments, in order to test the effectiveness of the selectedspectroscopic techniques. Traditionally, the main difference between Oriental and Western traditionalparchment preparation consisted in the dehairing method: enzymatic for Oriental and lime-based forWestern. Moreover, a finishing treatment with tannin was supposed to be applied on ritual Jewish parch-ments. The need of reference samples derives from the knowledge that each parchment preparation,treatment and degradation can induce structural modifications that affect the spectral features. FourierTransform Infrared Spectroscopy by Attenuated Total Reflection (ATR-FTIR), FT-Raman and m-Ramanwere used in this study. The experimental results allowed us to recognise, with different sensitivity, thepresence of tannin by using m-Raman and IR spectroscopies and to prove that not all the archaeologicalsamples were manufactured in the same way with vegetal extracts. Many salts (tschermigite, dolomite,calcite, gypsum and iron carbonate) were found on the surface of DSS fragments. They can derive fromthe degradation processes and storage environment before the discovery or from the manufacture. More-over, the different sensitivities and instrumental characteristics of the used techniques permitted us toestablish an analytical protocol, useful for further studies of similar materials. KW - ATR-FTIR KW - Tannins KW - Dead Sea Scrolls KW - Raman KW - FT-Raman PY - 2018 DO - https://doi.org/10.1016/j.culher.2018.01.014 VL - 32 SP - 22 EP - 29 PB - Elsevier Masson SAS AN - OPUS4-49533 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ghigo, Tea T1 - New approaches to the analysis of ancient inks N2 - 4.5 protocol for ink analysis and new possible fronteers: SERS and ASAP-MS. T2 - Art and Archaeology conference - Jerusalem CY - Jerusalem, Israel DA - 10.12.2018 KW - ASAP-MS KW - Ancient INKS KW - NIR reflectography KW - XRF KW - SERS PY - 2018 AN - OPUS4-47080 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Ghigo, Tea A1 - Rabin, Ira T1 - Gaining Perspective into the Materiality of Manuscripts: The Contribution of Archaeometry to the Study of the Inks of the White Monastery Codices N2 - An interdisciplinary approach to the study of manuscript traditions is here applied to the analysis of the leaves from the White Monastery, one of the greatest centres of literary production in Late Antique Egypt. In the framework of the ‘PAThs’ project, archaeometric analyses complement the information pieced together by a range of disciplines in the field of humanities. The use of different complementary analytical techniques provides information on the type of ink used and its elemental composition, unveiling interesting details regarding the materials and methodology of manufacturing of writing media. Moreover, this contribution takes a step forward and discusses the possible existence of a regional arrangement in the elemental composition revealed in the inks studied. KW - Manuscript making KW - Archaeometry KW - Ink analysis KW - Interdisciplinary approach KW - Coptic studies PY - 2020 SP - 273 EP - 282 AN - OPUS4-51003 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Maltomini, F. A1 - Ghigo, T. A1 - Hahn, Oliver A1 - Rabin, Ira ED - Fournet, J.-L. ED - Kramer, B. ED - Luppe, W. ED - Maehler, H. ED - McGing, B. ED - Poethke, G. ED - Reiter, F. ED - Richter, S. T1 - Florentine papyri under examination: The material study of the inks used at the beginning of the Common Era in the "Family of Kôm Kâssûm" Archive (Hermopolis) N2 - Carbon inks with metallic admixtures are found on some papyri of the 2nd century CE from a family archive in Hermopolis. The great diversity of inks found in a single household within a short period of time suggests that inks were purchased rather than self-made. KW - Carbon ink KW - Iron-gall ink KW - Mixed ink KW - XRF ink analysis KW - Family archives KW - Hermopolis PY - 2021 DO - https://doi.org/10.1515/apf-2021-0010 SN - 0066-6459 SN - 1867-1551 VL - 67 IS - 1 SP - 146 EP - 165 PB - De Gruyter CY - Berlin AN - OPUS4-53160 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scharf-Wildenhain, R. A1 - Hälsig, A. A1 - Schröpfer, Dirk A1 - Wandtke, Karsten A1 - Kannengießer, Thomas T1 - Wire Arc Additive Manufacturing (WAAM) mit hochfesten Feinkornbaustählen N2 - Die additive Verarbeitung hochfester Feinkornbaustähle mittels Wire Arc Additive Manufacturing (WAAM) ist ein komplexes, aber zugleich auch effizientes Verfahren, bei dem Werkstoff, Bauteilgeometrie und Schweißprozess gezielt aufeinander abgestimmt sein müssen. Ziel dieser Studie war es, einen Zusammenhang zwischen den Prozessparametern und der generierten Schichtgeometrie zu ermitteln. Dazu wurden definierte Referenzkörper mit einem robotergestützten Schweißsystem additiv gefertigt und hinsichtlich Schichthöhe, Wandstärke und Mikrostruktur analysiert. Fokus der Untersuchung waren sowohl konventionelle als auch für die WAAM-Fertigung speziell entwickelte hochfeste Schweißzusatzwerkstoffe. Die geometrischen Eigenschaften additiv gefertigter Bauteile lassen sich insbesondere durch die Faktoren Drahtvorschubgeschwindigkeit und Schweißgeschwindigkeit gezielt einstellen. Jedoch können diese Parameter nicht beliebig variiert werden, auch aufgrund der rheologischen Eigenschaften der Zusatzwerkstoffe. Zu hohe Streckenenergien führen zu lokalen Überhitzungen und Fehlstellen in der generierten Schicht. Undefinierte Fließ- und Erstarrungsvorgänge im überhitzten Bereich erschweren die maßhaltige Fertigung. Deshalb wird bei speziellen WAAM-Schweißdrähten das Fließverhalten gezielt modifiziert, sodass es über einen größeren Temperaturbereich hinweg konstant ist. Erst die Kenntnis über die komplexen Zusammenhänge zwischen den Prozessparametern und der Bauteilgeometrie ermöglicht die Erzeugung exakter Schichtmodelle für die additive Fertigung. Dies bildet die Grundlage für die Bearbeitung weiterer Fragestellungen auf dem Gebiet der additiven Fertigung mit hochfesten Zusatzwerkstoffen und insbesondere deren Anwendung in modernen hochfesten Bauteilen. T2 - 41. Assistentenseminar Fügetechnik CY - Magdeburg, Germany DA - 03.09.2020 KW - MAG-Schweißen KW - Eigenspannungen KW - Additive Fertigung KW - Hochfester Stahl KW - Kaltrisssicherheit PY - 2021 SN - 978-3-96144-141-9 VL - 370 IS - 41 SP - 113 EP - 124 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-56641 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erxleben, Kjell T1 - Challenges in repair welding of in-service h2-pipelines N2 - Hydrogen will be one of the most important energy carriers of tomorrow. For the necessary large-scale and long-distance transportation, a reliable pipeline infrastructure is required. It is meanwhile in the most countries accepted to follow a two-way strategy by (I) repurposing the existing natural gas (NG) grid combined with (II) the installation of new pipelines. For example, in Europe a so-called European Hydrogen Backbone (EHB) is planned for 2040. Currently, 28 countries work together to establish a hydrogen pipeline grid of several thousands of kilometers. In that connection, a wide number of materials are used with different thicknesses, strength levels, chemical composition, surface conditions and so on. Worldwide research projects suggest the general compatibility of the currently applied pipeline steels e.g., in Germany the “SysWestH2” project. Nonetheless, the hydrogen gas grid will require regular inspections, repair, and maintenance. In addition, sometimes pipeline tees are required to connect new grids or pipelines the existing infrastructure. From that point of view, existing concepts from NG-grids must be investigated in terms of the transferability to hydrogen service. An overview on occurring challenges for this hydrogen transition, especially for in-service weld repair procedures is given in this presentation. T2 - AMPP 2024 - The Association for Materials Protection and Performance CY - Genoa, Italy DA - 09.06.2024 KW - In-service KW - Pipeline KW - Repair welding KW - High-pressure KW - Hydrogen PY - 2024 AN - OPUS4-60327 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Phase Transformation and Strain Evolution during Welding of Low Transformation Temperature Alloys N2 - In this work, the phase and strain formation in multipass welding of LTT gas metal arc welds were observed under realistic restraints by means of time resolved angular-dispersive synchrotron X-ray diffraction at the High Energy Materials Science beamline HEMS at PETRA III (DESY), Hamburg Germany. It was shown that the strain evolution during cooling correlates with the amount of martensite formed. Both, the strain of martensite and austenite are affected during phase transformation. Even though dilution processes limit the LTT effect in the root compared to the top layer, the strains are significantly reduced compared to the conventional weld metal. The observed effects are found for both Ni and Mn based LTT filler metals regardless of their respective Ms temperature. T2 - 2nd International Conference on Advanced Joining Processes AJP 2021 CY - Sintra, Portugal DA - 21.10.2021 KW - Welding KW - Residual Stress KW - In-situ diffraction KW - Synchrotron PY - 2021 AN - OPUS4-53609 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Component test for the assessment of hydrogen assisted cracking susceptibility of thick-walled submerged arc welded offshore steels N2 - Offshore wind turbines (OWT) are a key factor of the sustainable energy generation of tomorrow. The continuously increasing installation depths and weight of the OWTs require suitable foundation concepts like monopiles or tripods. Typically, mild steels like the S420ML are used with plate thicknesses up to several hundreds of mm causing high restraints in the weld joints. Due to the large plate thickness, submerged arc welding (SAW) with multiple wires is the state-of-the-art welding procedure. As a result of the very high stiffness of the construction, a certain susceptibility for time-delayed hydrogen-assisted cracking (HAC) may occur. The evaluation of crack susceptibility is very complex due to the component size and stiffness of real offshore structures. For this purpose, a near-component test geometry was developed to transfer the real stiffness conditions to laboratory (i.e., workshop) scale. The investigated mock-up, weighing 350 kg, comprised heavy plates (thickness 50 mm, seam length 1,000 m) joined by a 22-pass submerged arc weld. Additional stiffeners simulated the effect of high restraint or shrinkage restraint of the weld. Extreme scenarios of hydrogen absorption during welding were simulated via the use of welding fluxes in dry (HD < 5 ml/100g Fe) and moisture condition (HD > 15 ml/100g Fe). The residual stresses were determined by a robot X-ray diffractometer. Areas of critical tensile residual stress (at the level of the yield strength) were found in the weld metal and heat affected zone. To identify possible delayed cracking, the welds were tested by phased array ultrasonic testing (PAUT) after 48 h. Summarized, no significant occurrence of HAC was detected, indicating the high crack resistance of the welded joint, i.e., a suitable combination of base material, welding consumable and welding parameters. T2 - AJP 2023: 3rd International Conference on Advanced Joining Processes 2023 CY - Braga, Portugal DA - 19.10.2023 KW - Hydrogen assisted cracking KW - Submerged arc welding KW - Component test KW - NDT KW - Waiting time PY - 2023 AN - OPUS4-58672 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wandtke, Karsten T1 - Residual Stress Evolution During Slot Milling for Repair Welding and WAAM of High-Strength Steel Components N2 - High-strength steels have great potential for weight optimization due to reduced wall thicknesses in many modern steel constructions. Further advances in efficiency can be achieved through the application of additive manufacturing processes, such as Wire Arc Additive Manufacturing (WAAM). These technologies enable the sustainable and resource-efficient manufacturing of high-strength steels into near-net-shape, efficient structures. During the production of steel structures, unacceptable defects may occur in the weld area or in the WAAM component, e.g., due to unstable process conditions. The economical solution for most of the cases is local gouging or machining of the affected areas and repair welding. With respect to the limited ductility of high-strength steels, it is necessary to clarify the effects of machining steps on the multiaxial stress state and the high design-induced shrinkage restraint. In this context, the component-related investigations in two research projects are concerned with the residual stress evolution during welding and slot milling of welds and WAAM structures made of high-strength steels with yield strengths ≥790 MPa. In-situ digital image correlation (DIC) and ex-situ X-ray diffraction (XRD) were used to analyse the stresses and strains induced on specimens during and after milling. The systematic analyses revealed a significant interaction of the stiffness and relaxation of the specimens with the initial residual stresses induced by welding. T2 - ICRS 11 - The 11th International Conference on Residual Stresse CY - Nancy, France DA - 27.03.2022 KW - MAG-Schweißen KW - Eigenspannungen KW - Additive Fertigung KW - Hochfester Stahl KW - Reparaturschweißen KW - Gefügedegradation KW - Windenergie PY - 2022 AN - OPUS4-56708 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Becker, Amadeus T1 - Konstruktive Einflüsse bei der beanspruchungsgerechten Reparatur geschweißter Bauteile aus hochfesten Feinkornbaustählen N2 - Für eine nachhaltige und ressourceneffiziente Fertigung von Windkraftanlagen ist der Einsatz moderner hochfester Feinkornbaustähle vielfach notwendig. Bei der Montage hochfester Stahlkonstruktionen kommt es trotz anforderungsgerechter schweißtechnischer Fertigung vereinzelt zur Detektion von unzulässigen Unregelmäßigkeiten im Schweißbereich. Derzeitige Normen und Verarbeitungsrichtlinien geben hierbei kaum Informationen zu adäquaten Reparaturkonzepten, insbesondere für hochfeste Stähle. Vor diesem Hintergrund werden an der Bundesanstalt für Materialforschung und -prüfung (BAM) bauteilrelevante Untersuchungen zu den schweißbedingten Beanspruchungen und Gefügeveränderungen bei der schweißtechnischen Reparatur durch lokales thermisches Ausfugen und erneutes Schweißen durchgeführt. Hierzu werden einige wesentliche Ergebnisse an Beispielen des Ingenieurbaus, mit Blick auf die mechanisch-technologischen Eigenschaften und Eigenspannungen erörtert. In einem aktuellen Vorhaben (FOSTA P1311, IGF 20162N) sind darauf aufbauend die Einflüsse durch die Schrumpfbehinderung und Wärmeführung beim Reparaturschweißen hochfester Feinkornbaustähle (S500MLO, S960QL) sowie die Reparaturzyklenanzahl Fokus systematischer Untersuchungen. Mittels strukturmechanischer Berechnungen ließen sich hierzu selbstbeanspruchende Probenformen identifizieren, die unterschiedliche definierte Steifigkeitsverhältnisse von Reparaturschweißnähten realer Bauteile abbilden. Schweißnähte an diesen bauteilähnlichen Proben weisen signifikant erhöhte schweißbedingte Beanspruchungen mit zunehmenden (Biege-)Einspanngraden auf. Im Vergleich mit bisherigen Erkenntnissen wird gezeigt, dass eine sichere Reparatur solcher Schweißnähte nur mittels optimaler Reparaturkonzepte und Wärmeführung gelingt, um diesen hohen Beanspruchungen und auch den speziellen Gefügen hochfester Stähle Rechnung zu tragen. Ziel der Untersuchungen ist es letztlich, Empfehlungen für beanspruchungs- und werkstoffgerechte Reparaturkonzepte gerade für KMU abzuleiten, um Schäden und zumeist teure Nacharbeiten zu vermeiden. T2 - 4. Niedersächsisches Symposium Materialtechnik CY - Online meeting DA - 25.02.2021 KW - Feinkornbaustähle KW - Hochfest KW - Reparaturschweißen KW - Eigenspannungen PY - 2021 AN - OPUS4-52562 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eissel, A. T1 - Analysen zur Beeinflussung von Gefüge und Fertigungsbeanspruchungen bei der Generation, Reparatur und Bearbeitung hochbelasteter Komponenten Kurzvorstellung des DVS Vorhabens 1.3211 (20.979N) N2 - Das DVS-Vorhaben 01.3211 „Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten“ ist ein Kooperationsprojekt der Bundesanstalt für Materialforschung und -prüfung (BAM) und dem Institut für Schweißtechnik und Trennende Fertigungsverfahren (ISAF) der Technischen Universität Clausthal. Das Übergeordnete Projektziel ist das Erlangen von Erkenntnissen für eine sichere und wirtschaftliche, kombinierte additive und abtragende Fertigung aus kostenintensiven Werkstoffen hochbelasteter Komponenten insbesondere für KMU. Dabei stehe die beiden Werkstoffe CoCr26Ni9Mo5W (2.4681) und FeNi36 (1.3912) im Fokus. Mittels Modifikation der Schweißzusätze sind homogen und isotrop ausgeprägte Werkstoffeigenschaften und eine Erhöhung der Prozessstabilität und Fertigungsfreiheitsgrade bei der additiven Fertigung erzielbar. Darüber hinaus wird der Einfluss nachfolgender abtragender Bearbeitungsschritte des ultraschallunterstützen und des konventionellen Fräsprozesses untersucht. Die ersten Ergebnisse der Mikrostruktur sowie der Härte der via PTA gefertigten Probenkörper des CoCr-Werkstoffes und den ersten Modifizierungen werden vorgestellt. Darüber hinaus wird ein Ausblick auf die folgenden Arbeiten gegeben. T2 - Gemeinschaftssitzung DIN/DVS NAS 092-00-05 GA "Zerstörende Prüfung von Schweißverbindungen" CY - Online meeting DA - 10.03.2021 KW - Legierungsmodifikation KW - Ultraschallunterstütztes Fräsen KW - Plasma-Pulver-Auftragschweißen KW - Schweißzusatzmodifikation KW - Schlichtfräsen PY - 2021 AN - OPUS4-52352 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gerbeit, Marco T1 - An apparatus for generating reproducible and scalable shock waves in the free field N2 - A simple test bench was set up on the BAM test site to investigate shock waves caused by gas detonations. The aim was to build a simple mobile test bench that can be used for various applications, to demonstrate the vaildity and for comparison with other test benches. For this purpose a balloon filled with acetylene and oxygen at atmospheric pressure with an electric ignitor was used. The characteristics of the shock waves can be scaled via the gaseous mixture, the filling quantity of the balloon and the distance to the sensors. Pressure sensors were set up around the balloon at various distances to measure the shock. With the help of the high-speed recordings and the Rankine Hugoniot equations, the shock front pressure was estimated and compared with the results of the pressure sensors. In order to validate the results of this test bench, they were compared with an experiment using plastic explosive no. 4 . These agreed well with the results. Overall, symmetrical undisturbed scalable shock waves can be generated with the setup. Only the reproducibility, which is comparatively poor to open shock tubes due to the influence of wind, had to be improved. T2 - 35th International Symposium on Shock Waves (ISSW35) CY - Brisbane, Australia DA - 07.07.2025 KW - Shock waves KW - BOS KW - Gas detonation PY - 2025 AN - OPUS4-63786 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agasty, Amit T1 - A Preliminary Study on the Scaling of RC Structures under Blasting Loading N2 - Current capabilities for full-scale field blast testing are highly resource intensive. Reliable small-scale experiments are an effective alternative. Characterization of the dynamic response and damage of RC elements to scaled blast loads was investigated in scaled-down field experiments. Spatially resolved information on the dynamic structural response to blast loading was obtained using distributed fiber optic acoustic sensing (DAS), acceleration sensors as well as piezoelectric pressure sensors. T2 - 46. Informationstagung Sprengtechnik CY - Siegen, Germany DA - 25.04.2025 KW - Explosives KW - Blast and scaling effects KW - Concrete PY - 2025 AN - OPUS4-62994 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dudek, Gabriele T1 - Klassifizierung von Feuerwerk in Metallkäfigen N2 - Die Untersuchungen richten sich auf Verbundfeuerwerk und Feuerwerksbatterien, welche mit Zwischenverpackungen, bestehend aus Metallkäfigen und Metallbändern, für den Transport versehen wurden. Es wird gezeigt, wie sich diese Zwischenverpackungen auf unterschiedliche Feuerwerksartikel auswirken können und welche Klassifizierungen resultieren. Es wurde beobachtet, dass die Wirkung der Metallkäfige bei bestimmten Konstellationen äußerst nachteilig ist und eine Massenexplosion befördern kann. T2 - BGRCI Erfahrungsaustausch „Explosivstoff-Industrie“ 2022 Sachgebiet „Explosionsgefährliche Stoffe“ CY - Bremerhaven, Germany DA - 22.09.2022 KW - Lagergruppenzuordnung KW - Feuerwerk KW - Pyrotechnik KW - Transportklassifizierung PY - 2022 AN - OPUS4-55785 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dudek, Gabriele T1 - Classification of fireworks in metal wire cages N2 - Classification tests (UN 6a and 6c) of firework batteries and composite fireworks in metal wire cages were presented. The cages are intended to be used during transport to prevent the occurrence of projections in the event of a fire. However, the results of this investigation showed that, particularly in the case of articles with whistle effects packed in this way, confinement phenomena occurred that lead to mass explosions and must be considered in future classification. T2 - International Group of experts on the explosion risks of Unstable Substances (IGUS)- Joint Meeting CIE/IGUS-EPP CY - Madrid, Spain DA - 17.04.2023 KW - Feuerwerk KW - Pyrotechnik KW - Transportklassifizierung KW - Lagergruppenzuordnung PY - 2023 AN - OPUS4-57388 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agasty, Amit T1 - Application of underwater tests to determine he-equivalents of pyrotechnic substances N2 - A technical-safety evaluation of the detonation effects of pyrotechnic compositions can be performed on the basis of TNT/PETN equivalence. The equivalence determination can be carried out by characterization of the blast wave generated because of detonation in free field tests, which however can be highly resource intensive and prone to uncertainties. Here, we present underwater ‘small-scale’ experiments for the determination of such equivalents. Underwater experiments, as described in the European standard EN 13763-15:2004, are performed to test the capability of detonators to initiate secondary explosives by determining the released energy. At BAM this test was modified to compare the energy output of the pyrotechnic mixtures (those used in air bag gas generators and firework flash compositions) and thus to determine their equivalents of high explosives like TNT or PETN. In the modified tests, small cylindrical copper containers were filled with pyrotechnic substances, which were then attached to standard detonators. This explosive charge assembly was then lowered into a water tank of about 1000 l capacity. At the same depth as the charge assembly, a piezoelectric pressure sensor was immersed in the water at a horizontal distance of about 400 mm from the charge. By recording the time-dependent pressure during the test, the shock energy as well as the energy associated with the expanding gas bubble were determined. T2 - 26th International Symposium on Military Aspects of Blast and Shock (MABS26) CY - Wollongong, Australia DA - 03.12.2023 KW - Underwater Tests KW - TNT/PETN - Equivalent PY - 2023 AN - OPUS4-58928 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ryll, Tom William T1 - Researching automation of gypsum recycling N2 - This poster illustrates first successful experiments of recycling gypsum in hypersaline solutions with quantification via Raman-spectroscopy. To furhter enhancements include an automation setup, that was developed to gain in-situ measurements and open a pathway for batch-conversions and upscaling. T2 - BESSY@HZB User Meeting CY - Berlin, Germany DA - 12.12.2024 KW - Recycling KW - Gypsum KW - Raman-spectroscopy KW - Automation PY - 2024 AN - OPUS4-62292 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bayerlein, Bernd T1 - Common Strategies for Advancing the Digital Transformation in Materials Science N2 - Materials science and engineering is inherently interdisciplinary, bridging the natural sciences and engineering domains. This diversity is reflected in its digitalisation efforts, where subdomains often define distinct data structures, taxonomies, and terminologies. As a result, semantic ambiguities and fragmented research data management remain major obstacles to data integration across the field. Recent advances in AI underscore the role of data as a strategic resource for innovation. However, the effectiveness of these methods depends on the availability, completeness, and quality of data. Well-structured and semantically annotated materials and process data that is processed and stored using semantic technologies, for example, can enable breakthroughs, particularly at the interface of processing, structure, properties, and performance. A systematic, coordinated approach grounded in the FAIR guiding principles and lifecycle-oriented data management is therefore essential. The German MaterialDigital Initiative, funded by the Federal Ministry of Education and Research, exemplifies such a collaborative framework. It brings together diverse project consortia, fostering community-driven consensus through exchange forums like the Ontology Playground, and supporting harmonized solutions for semantic interoperability. By strengthening data culture and semantic infrastructure, collaborative digitalisation initiatives offer a scalable path to accelerated materials development and reproducible scientific progress paving the way for more efficient, data-driven innovation in materials science and engineering. T2 - The 4th International Symposium for Materials R&D Data CY - Tsukuba, Japan DA - 17.07.2025 KW - FAIR Research Data Management KW - Community Building KW - Semantic Web Technologies PY - 2025 AN - OPUS4-63741 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Ergebnisse des Ringversuchs zur Integration der DIN 55635 in die DIN 50937 N2 - Die Präsentation zeigt die Motivation und die Ergebnisse des Ringversuchs gemäß DIN 55635 an Zinkblechen. Die dort bestimmten Abtragsraten dienen der Aufnahme der DIN 55635 in die Vergleichsnorm 50937. T2 - Sitzung des Normausschusses NA 062-01-77 AA CY - Online meeting DA - 28.10.2020 KW - Korrosion KW - Korrosionswechselprüfung KW - Zink KW - Stahl KW - Normung PY - 2020 AN - OPUS4-51481 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Ergebnisse des Ringversuchs zur Integration der DIN 55635 in die DIN 50937 N2 - Die Präsentation stellt die Hintergründe und die Ergebnisse des Ringversuchs zur DIN 55635 an Reinzinkblechen vor. Die Ergebenisse dienen der Aufnahme der DIN 55635 in die Vergleichnorm DIN 50937. T2 - Sitzung des Normausschusses NA 062-01-71 AA CY - Online meeting DA - 27.10.2020 KW - Korrosion KW - Korrosionswechselprüfung KW - Zink KW - Stahl KW - Normung PY - 2020 AN - OPUS4-51480 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Nichtrostende Stähle - Passivität ist naturgemäß aber unter welchen Bedingungen stabil ? N2 - Der Vortrag behandelt die Passivität von nichtrostenden Stählen. Es werden Ausführungen zur Passivschichtbildung und deren Kinetik gemacht. Weiterhin werden lokale Korrosionsarten näher erläutert und deren Mechanismen erklärt. An praktischen Beispielen werden inner und äussere Einflussfaktoren auf die Passivität und Korrosionsbeständigkeit von nichtrostenden Stählen näher beleuchtet und erklärt. T2 - fkks infotag 2021 CY - Online meeting DA - 14.01.2021 KW - Korrosion KW - Passivität KW - Nichtrostender Stahl KW - Lochkorrosion KW - Spaltkorrosion PY - 2021 AN - OPUS4-52008 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Ergebnisse des Ringversuchs zur Integration der DIN 55635 in die DIN 50937 N2 - Die Präsentation zeigt die Motivation und die Ergebnisse des Ringversuchs gemäß DIN 55635 an Zinkblechen. Die dort bestimmten Abtragsraten dienen der Aufnahme der DIN 55635 in die Vergleichsnorm 50937. T2 - Sitzung der Ad-hoc Gruppe "Ringversuch DIN 55635" CY - Online meeting DA - 15.12.2020 KW - Korrosion KW - Klimawechseltest KW - Zink KW - Korrosionsprüfung PY - 2020 AN - OPUS4-51864 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Korrosion und Korrosionsschutzverfahren Teil 2: Korrosionsschutzverfahren N2 - Dieser Vortrag erläutert die verschiedenen Korrosionsschutzmethoden, welche sich aus den grundlegendem Verständnis der Korrosion ableiten lassen. So werden korrosionsschutzgerechte Kontruktionen, die Asuwahl geeigneter Werkstoffe und die Vermeidung von galvanischen Elementen erläutert. Unterstützt werden die verschiedenen Themengebiete mit Praxisbeispielen. T2 - TAE Seminar Kathodischer Korrosionsschutz - Grundlagenkurs für erdverlegte Anlagen, Stahlbeton und Innenschutz CY - Online meeting DA - 09.02.2021 KW - Korrosion KW - Korrosionsschutz KW - Beschichtung KW - Überzüge KW - Passivität PY - 2021 AN - OPUS4-52103 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Korrosion und Korrosionsschutzverfahren Teil 1: Korrosion metallener Werkstoffe N2 - Dieser Vortrag behandelt die Grundlagen der Korrosion metallener Werkstoffe. Es wird die Triebkraft der Korrosion, die Teilreaktionen sowie die messtechnische Bestimmung der Korrosionsgeschwindigkeit beschrieben. Weiterhin werden Korrosionselemente wie Konzentrationselemente und Bimetallkorrosion näher erläutert. T2 - TAE Seminar Kathodischer Korrosionsschutz - Grundlagenkurs für erdverlegte Anlagen, Stahlbeton und Innenschutz CY - Online meeting DA - 09.02.2021 KW - Korrosion KW - Metallene Werkstoffe KW - Korrosionselemente KW - Bimetallkorrosion KW - Korrosionsschutz PY - 2021 AN - OPUS4-52102 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tielemann, Christopher A1 - Busch, R. A1 - Reinsch, Stefan A1 - Patzig, C. A1 - Höche, T. A1 - Avramov, I. A1 - Müller, Ralf T1 - Oriented surface nucleation in diopside glass N2 - Es wird die Texturbildung in kristallisierendem Diopsidglas im Zusammenhang mit der Oberflächenbeschaffenheit der unbehandelten Probe untersucht. Zudem wird der diskutiert, dass es sich bei der Texturbildung in Gläsern höchstwahrscheinlich um ein Nukleationsphänomen handelt welches auf die richtungsabhängige Grenzflächenenergie der kristallisierenden Phase zurückzuführen ist. N2 - Oriented surface crystallization on polished diopside glass surfaces has been studied with scanning electron microscopy, electron backscatter diffraction, transmission electron microscopy and laser scanning microscopy. An orientation preference of [001] parallel to the glass surface was detected for separately growing diopside crystals even as small as 700 nm in size. This finding shows that crystal orientation occurs in the outermost surface layer without crystal-crystal interaction and indicates that the crystal orientation is a result of oriented nucleation. Depending on surface preparation, monomodal crystal orientation distributions with [100] perpendicular to the surface or bimodal distributions with [100] and [010] perpendicular to the glass Surface were detected. It was also shown that the degree of crystal orientation increases with decreasing Surface roughness. The observed orientation of diopside crystals could be explained in terms of the interfacial energies of different crystal faces. KW - Surface energy KW - Glass ceramic KW - Glass KW - EBSD KW - Diopsid PY - 2021 UR - https://www.sciencedirect.com/science/article/pii/S002230932100020X DO - https://doi.org/10.1016/j.jnoncrysol.2021.120661 SN - 0022-3093 VL - 562 PB - Elsevier B.V. AN - OPUS4-53073 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Waurischk, Tina A1 - Reinsch, Stefan A1 - Rouxel, T. A1 - Behrens, H. A1 - Deubener, J. A1 - Müller, Ralf T1 - Vacuum crack growth in alkali silicate glasses N2 - Crack growth velocity in alkali silicate glasses was measured in vacuum across 10 orders of magnitude with double cantilever beam technique. Measured and literature crack growth data were compared with calculated intrinsic fracture toughness data obtained from Young´s moduli and the theoretical fracture surface energy estimated from chemical bond energies. Data analysis reveals significant deviations from this intrinsic brittle fracture behavior. These deviations do not follow simple compositional trends. Two opposing processes may explain this finding: a decrease in the apparent fracture surface energy due to stress-induced chemical changes at the crack tip and its increase due to energy dissipation during fracture. KW - Silicate glass KW - Brittle fracture KW - Crack growth KW - Calculated intrinsic fracture toughness PY - 2021 DO - https://doi.org/10.1016/j.jnoncrysol.2021.121094 SN - 0022-3093 VL - 572 SP - 1 EP - 8 PB - Elsevier CY - Amsterdam AN - OPUS4-53144 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Ralf T1 - Sintering and Foaming of Silicate Glass Powders N2 - The lecture focuses on the mechanisms of non-desired gas bubble formation and foaming during the sintering of glass powder compacts. It is shown that foaming is driven by carbon gases and that carbonates, encapsulated in micropores or mechaniacally dissolved beneath the glass surface, provide the major foaming source. T2 - Sandanski Workshop Sinter crystallization 27th-29th September 2021 PROJECT “THEORY AND APPLICATIONS OF SINTER-CYSTALLIZATION” DN 19/7 CY - Online meeting DA - 27.10. 2021 KW - Sintering KW - Non-desired foaming PY - 2021 AN - OPUS4-53772 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Kurzbericht aus den DIN Ausschüssen N2 - Der Vortrag gibt einen Überblick über die Tätigkeiten der DIN-Ausschüsse "Korrosionsprüfverfahren" sowie "Korrosion und Korrosionsschutz". Es werden neuste Informationen zum Stand verschiedener Normen aus den beiden Ausschüssen gegeben. T2 - Arbeitskreissitzung des GfKorr-Arbeitskreises Korrosionsuntersuchung und -überwachung CY - Online meeting DA - 08.12.2021 KW - Korrosion KW - Korrosionsschutz PY - 2021 AN - OPUS4-54085 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Bedingungen für den schadensfreien Einsatz von nichtrostenden Stählen N2 - Unter Passivität versteht man den Korrosionsschutz durch dünne, festhaftende Schichten aus Korrosionsprodukten. Für den schadensfreien Einsatz nichtrostender Stähle ergeben sich daraus zwei grundsätzliche Anforderungen. Erstens muss sich die Passivschicht vollständig ausbilden können. Dabei sind die Oberflächenausführung, die mechanische Bearbeitung, die Elementverteilung, Ausscheidungen, die Wärmeeinbringung z.B. bei der schweißtechnischen Verarbeitung, Anlauffarben, sowie die chemische Nachbehandlung bzw. Konditionierung der Oberflächen von großer Bedeutung. Zweitens muss die Repassivierung von Defektstellen unter den Einsatzbedingungen möglich sein. Für das Repassivierungsvermögen sind die Legierungszusammensetzung, mögliche kritische Betriebszustände, prozessbedingte Besonderheiten, wie etwa Stagnationsbedingungen und Reinigungsprozesse von Bedeutung. T2 - Nichrostende Stähle - Eigenschaften und Anwendung CY - Düsseldorf, Germany DA - 01.06.2022 KW - Korrosion KW - Werkstoffauswahl KW - Dauerhaftigkeit PY - 2022 AN - OPUS4-54989 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Blaeß, Carsten T1 - 3D printing of crystallizing bioactive glasses N2 - Artificial bone replacement by individual customized three-dimensional resorbable bioactive glass has not yet been widely established in the clinical use. This is mainly due to the antagonism of sintering ability and suitable bioactivity. Competitive crystallization often prevents the generation of dense sintered bodies, especially for additive manufactured 3D structures. Previous studies of the fluoride-containing glass F3 have shown its potential to combine both sintering ability and suitable bioactivity. Furthermore, the occurring sintering blockade by surface crystallization of Na2CaSi2O6 was tunable by glass particle size. In this study the glasses F3, F3-Cu with 1 mol% CuO added at the expense of CaO and the well-known 13-93 were chosen to determine the influence of surface crystallization on 3D printed sinter bodies. For this purpose, grain size fractions in range of smaller 32 µm to 315 µm in fraction size of 6-20 µm were sieved from jaw crushed glass frit as well as glass cubes were cut from casted blocks for all glasses. Sintering behavior of both pressed and printed powder compacts was observed via heating microscopy. Crystallization was determined by DTA and crystallization progress was monitored on fractured sinter bodies and polished cubes via electron and laser scanning microscopy as well as with diffractometry. Depending on grain size the formation of crystalline support framework along former grain boundaries shows the capability to stabilize fully densified sinter bodies before softening. Beside of this, the generation of complex hierarchic porosity was possible as well. T2 - ICG Berlin 2022 CY - Berlin, Germany DA - 03.07.2022 KW - Bioactive Glass KW - Crystallization KW - Sintering KW - 3D printing PY - 2022 AN - OPUS4-55253 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Field exposure studies under sheltered and unsheltered conditions at different test sites in northern and eastern Germany: Update after 5 years of exposure N2 - A series of field exposure tests according to ISO 9223 up to 9226 was carried out at different locations to determine the corrosivity and the corrosion progress of different test sites throughout northern and eastern Germany. Standard test specimens of steel, zinc, copper and aluminium were exposed to rural, city and marine atmosphere at test sites of the Bundesanstalt für Materialforschung und -prüfung (BAM). Test sites at city atmosphere comprised exposure on a rooftop, next to a highly frequented road and directly at a motorway. Exposure under marine conditions was carried out at Heligoland in the North Sea. The specimens were stored under sheltered and unsheltered conditions on each test site, respectively. Corrosion rates after the first year of field exposure were determined and used for the classification of the atmospheres and the test sites regarding the corrosivity category. Results after the first year of exposure were presented at the EUROCORR 2018 in Cracow. The current presentation will present an update of results of the systematic study after five years of exposure. The corrosion progress and the mass loss of the standard metals steel, zinc, copper and aluminium will be presented and discussed with respect to the atmospheric conditions and the time of wetness at the test sites. In addition, the difference between sheltered and unsheltered conditions will be discussed. T2 - EUROCORR 2022 CY - Berlin, Germany DA - 28.08.2022 KW - Atmospheric Corrosion KW - Atmosphärische Korrosion KW - Korrosionsuntersuchungen KW - Corrosion testing PY - 2022 AN - OPUS4-55602 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reinsch, Stefan T1 - Surface-Initiated Microstructure Formation in Glass Ceramics N2 - Up to now, oriented surface crystallization phenomena are discussed controversially, and related studies are restricted to few glasses. For silicate glasses we found a good correlation between the calculated surface energy of crystal faces and oriented surface nucleation. Surface energies were estimated assuming that crystal surfaces resemble minimum energy crack paths along the given crystal plane. This concept was successfully applied by Rouxel in calculating fracture surface energies of glasses. Several oriented nucleation phenomena can be herby explained assuming that high energy crystal surfaces tend to be wetted by the melt. This would minimize the total interfacial energy of the nucleus. Furthermore, we will discuss the evolution of the microstructure and its effect on the preferred crystal orientation. T2 - 26th International Congress on Glass CY - Berlin, Germany DA - 03.07.2022 KW - Glass KW - Oriented surface crystallization KW - Surface energy KW - Bond energy KW - Nucleation mode PY - 2022 AN - OPUS4-56070 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tielemann, Christopher T1 - Oriented Surface Crystallization N2 - Up to now, oriented surface crystallization phenomena are discussed controversially, and related studies are restricted to few glasses. For silicate glasses we found a good correlation between the calculated surface energy of crystal faces and oriented surface nucleation. Surface energies were estimated assuming that crystal surfaces resemble minimum energy crack paths along the given crystal plane. This concept was successfully applied by Rouxel in calculating fracture surface energies of glasses. Several oriented nucleation phenomena can be herby explained assuming that high energy crystal surfaces tend to be wetted by the melt. This would minimize the total interfacial energy of the nucleus. Furthermore, we will discuss the evolution of the microstructure and its effect on the preferred crystal orientation. T2 - 26th International Congress on Glass CY - Berlin, Germany DA - 03.07.2022 KW - Glass KW - Surface energy KW - Crystal orientation PY - 2022 AN - OPUS4-56074 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Sinn und Unsinn der Wirksumme bei Nichtrostenden Stählen N2 - Anhand der Wirksumme ist eine Abschätzung des legierungsabhängigen Einflusses auf den Korrosionswiderstand gegen chloridhaltige Medien möglich. Die berechneten Werte sind nur bei optimaler Wärmebehandlung und Verarbeitung zutreffend. Die Anwendung einer einfachen Formel unter Berücksichtigung von Chrom, Molybdän und Stickstoff ist in der Regel völlig ausreichend. Das daraus abgeleitete Ranking von Werkstoffen ist für diverse technische Regelwerke und zur Unterstützung der Werkstoffauswahl geeignet. Für die Warenein-/Ausgangskontrolle ist die alleinige Feststellung der Wirksumme unzureichend. Ergänzende Korrosionsuntersuchungen/-prüfungen zur Beschreibung des Korrosionswiderstandes sind dafür notwendig. Gleiches gilt für die Beurteilung von Schadensfällen. Hier sind Verarbeitung, Einsatzbedingungen und die Konstruktion von ausschlaggebender Bedeutung. T2 - fkks Infotag: Charakteristische Kennwerte zur Einschätzung des Korrosionsschutzes CY - Online meeting DA - 12.01.2023 KW - Wirksumme KW - Korrosion KW - Nichtrostende Stähle PY - 2023 AN - OPUS4-56821 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waurischk, Tina T1 - Vacuum crack growth in silicate glasses N2 - Although the slow crack growth in glass is dominated by stress-corrosion phenomena, it also should reflect the underlaying intrinsic fracture behavior controlled by glass chemistry and structure. To investigate such underlaying phenomena, crack growth velocity in alkali silicate glasses was measured in vacuum across 10 orders of magnitude with double cantilever beam technique. Measured and literature crack growth data were compared with calculated intrinsic fracture toughness data obtained from Young’s moduli and theoretical fracture surface energy. Data analysis reveals slight correlation with the packing density and significant deviations from the intrinsic brittle fracture behavior. These deviations do not follow simple compositional trends. Two opposing processes may explain this finding: a decrease in the apparent fracture surface energy due to stress-induced chemical changes at the crack tip and its increase due to energy dissipation during fracture. T2 - 26th International Congress on Glass CY - Berlin, Germany DA - 03.07.2022 KW - Oxide glass KW - Fracture toughness KW - Fracture surface PY - 2022 AN - OPUS4-56485 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waurischk, Tina A1 - Reinsch, Stefan A1 - Müller, Ralf A1 - Chen, Y.-F. A1 - Contreras Jaimes, A. T1 - Datengetriebener Workflow für die beschleunigte Entwicklung von Glas (GlasDigital) N2 - Das Projekt GlasDigital wurde im allgemeinen vorgestellt, sowie die einzelnen Zwischenstände der verschiedenen Arbeitspakete aller Projektpartner präsentiert. Die allgemeine Porjektvorstellung ist auf deutsch. Die Zwischenstände der Arbeitsinhalte sind auf englisch. T2 - PMD Vollversammlung CY - Berlin, Germany DA - 03.11.2022 KW - Oxidglas KW - Robotische Glasschmelzanlage KW - ML KW - Ontologie KW - Digitaler Zwilling KW - Bildanalyse PY - 2022 AN - OPUS4-56491 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Mehr als Chrom-Nickel - Alternative nichtrostende Stähle und ihre Anwendungspotentiale N2 - In diesem Vortrag werden die Hintergründe, Ziele und ausgewählte Ergebnisse aus dem IGF-Vorhaben zu Korrosionsuntersuchungen an alternativen nichtrostenden Stählen vorgestellt. Weiterhin werden die Vorteile dieser Stähle hinsichtlich mechanisch -technologischer Eigenschaften sowie deren Kosten gegenüber den klassischen austenitischen nichtrostenden Stählen aufgezeigt. T2 - GfKORR Jahrestagung 2022 CY - Frankfurt am Main, Germany DA - 08.11.2022 KW - Korrosion KW - Nichtrostende Stähle KW - Duplexstähle KW - Lochkorrosion KW - Festigkeit PY - 2022 AN - OPUS4-56197 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kilo, M. T1 - Glass Screening for the systematic development of new glasses N2 - Die technischen Möglichkeiten der robotischen Glasschmelzanlage der BAM werden vorgestellt. T2 - 26th International Conference on Glass CY - Berlin, Germany DA - 04.07.2022 KW - Material Digital PY - 2022 AN - OPUS4-56280 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waurischk, Tina T1 - Data-driven Workflow for Accelerated Glass Development (GlasDigital) N2 - As part of a joint project involving the Fraunhofer Institute for Silicate Research (ISC), the Friedrich Schiller University of Jena, the Clausthal University of Technology and the Federal Institute for Materials Research and Testing (BAM), digital tools are to be created for the development of new types of glass materials. Current processes for the production of glasses with improved properties are usually very cost- and energy-intensive due to the low degree of automation and are subject to long development cycles. The use of robotic synthesis processes in combination with self-learning machines is intended to overcome these problems in the long term. The development of new types of glass can then not only be accelerated considerably, but also be achieved with much less effort. In this talk, data generation via a robotic high-throughput glass melting system is presented, which should be the experimental basis for the ontology developed within the project GlasDigital. T2 - Materials Science and Engineering Congress (MSE 2022) CY - Darmstadt, Germany DA - 27.09.2022 KW - Oxidglas KW - Robotische Glasschmelzanlage PY - 2022 AN - OPUS4-56489 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Korrosionsarten an geschweißten Bauteilen aus Cr-Ni-Stahl N2 - Die Bedingungen für den schadensfreien Einsatz nichtrostender Stähle, nicht nur bei Schweißverbindungen, sind: 1) Die Passivschicht muss sich vollständig ausbilden können. Voraussetzung dafür sind glatte, blanke, saubere Oberfläche, eine gleichmäßige Elementverteilung, wenig Ausscheidungen und Verunreinigungen. Eine mögliche Beeinflussung der Gefügeausbildung durch Warmumformung und durch die schweißtechnische Verarbeitung sind zu beachten. Anlauffarben müssen durch geeignete geeignete chemische bzw. mechanische Nachbehandlung entfernt werden. 2) Die Repassivierung von Defektstellen unter Einsatzbedingungen muss möglich sein, was durch geeignete Werkstoffauswahl und die Legierungszusammensetzung sicherzustellen ist. Unplanmäßige Betriebszustände oder Störungen können kritische Systemzustände hervorrufen, die die Repassivierung beeinträchtigen oder verhindern. Eine geeignete Unterhaltsreinigung ist sicherzustellen. T2 - Weiterbildung DVS Bezirksverband Chiemgau CY - Trostberg, Germany DA - 02.03.2023 KW - Nichtrostender Stahl KW - Korrosionsverhalten KW - Verarbeitung KW - Fehlerquellen PY - 2023 AN - OPUS4-57150 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Projektvorstellung Gefügeveränderung bei trockener Schleifbearbeitung N2 - Der Vortrag stellt die Projektskizze zum Thema Gefügeveränderung bei trockener Schleifbearbeitung vor. Das Projekt hat das Ziel, das sich aus dem Trockenschleifverfahren ergebende chemische, mechanische und thermische Belastungskollektiv in der Kontaktzone zwischen Schleifmittel und Stahloberfläche in Abhängigkeit der verwendeten Schleifparameter genau zu beschreiben und die daraus resultierenden Oberflächen- und Gefügeveränderungen zu identifizieren und zu klassifizieren. T2 - Jahrestagung der Forschungsgemeinschaft Schleifen (FGS) 2023 CY - Würzburg, Germany DA - 30.03.2023 KW - Korrosion KW - Trockenschleifen KW - Mikrostruktur KW - Stahl KW - Nichtrostender Stahl PY - 2023 AN - OPUS4-57256 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rosenbusch, Ivo A1 - Arai, Marylyn Setsuko A1 - Rizzo, Fabio A1 - de Camargo, Andrea S. S. A1 - Ravoo, Bart Jan T1 - A host–guest approach to ratiometric pH sensing using upconversion nanoparticles N2 - A new pH nanosensor based on β-NaYF4:Yb3+/Tm3+ upconversion nanoparticles functionalized with cyclodextrin and a pH-sensitive adamantane-modified nitrobenzoxadiazole dye (NBD-Ad). KW - Host-guest materials KW - Upconversion nanoparticles KW - Ratiometric optical sensors KW - pH sensing PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-637722 DO - https://doi.org/10.1039/d5na00145e SN - 2516-0230 VL - 7 IS - 13 SP - 4142 EP - 4151 PB - Royal Society of Chemistry (RSC) AN - OPUS4-63772 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - de Camargo, Andrea Simone Stucchi T1 - Optical and Spectroscopic Properties of Glasses N2 - Optical glasses have given us the eyes to unveil the microscopic and the macroscopic worlds through microscope and telescope lenses, they have revolutionized the way we communicate through fiber optics and portable device screens, as well as given us new perspectives for sustainable energy harvesting conversion and generation. To meet the demands of ever-growing markets, the compositional design of new glasses requires full characterization of thermal, mechanical, electric, and optical properties. Particularly, the characterization of optical properties is not only relevant for optical/luminescent applications but is also essential for the tailored design of some medical and dental materials such as restorative resins, implants and prothesis. In this seminar we will introduce the fundaments on the optical properties of materials, with particular focus on glasses, and the techniques to characterize them. T2 - 3rd Sao Carlos School on Glasses and Glass-Ceramics CY - Sao Carlos, Brazil DA - 10.03.2025 KW - Optical properties KW - Glasses PY - 2025 AN - OPUS4-63773 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - de Camargo, Andrea Simone Stucchi T1 - Structure and photophysics of RE ion doped gallium phosphofluoride glasses containing silver nanostructures: Effects of heat treatment and femtosecond direct laser writing. N2 - Gallium fluoride phosphate glasses are interesting hosts for emissive rare-earth (RE) dopants. Despite featuring low refractive index, they present high energy radiation resistance and a wide optical transmission range (350 to 1700 nm) enabling observation of important RE3+ emissions in the visible to near-infrared spectral range. In a previous, NMR-based structural study of the system xGa(PO3)3–(40-x)GaF3–20BaF2–20ZnF2–20SrF2 (x = 5 - 25 mol%), we verified that the network structure of these glasses is dominated by P-O-Ga linkages with no P-O-P linkages and that Ga is mainly six-coordinated in a mixed fluoride/phosphate environment. For Eu3+ doped samples, the photophysical properties strongly suggest changes in the ion´s ligand distribution toward a fluoride-dominated environment at low P/F, which translates into improved radiative emissions. To extend the studies to other RE doped glasses, and glasses containing Ag nanostructures (and their influence on RE emission), we selected the composition 25Ga(PO3)3 – 20ZnF2 – 30BaF2 - (25 – x - y)SrF2 – xAgNO3 - yNdF3, where x = 0, 1, 3, 5, 10 mol% and y = 0 or 1 mol%. The glasses were synthesized through the conventional melt-quenching technique and fully characterized from the thermal, structural, and microstructural viewpoints. By appropriate heat-treatment, the presence of both Ag nanoclusters (Ag-NCs, < 10 nm) and larger nanoparticles was confirmed by TEM in agreement with the observation of broad emission bands in the visible spectrum. Excited state lifetime measurements evidence the presence of non-radiative energy transfer processes between the Ag species to Nd3+ ions but there is no direct evidence of plasmon enhancement effects. In samples singly doped with silver, direct laser writing experiments using a femtosecond laser were also performed which induced localized growth of Ag-NCs associated to a variation in the refractive index. Preliminary results indicate the potential of the DLW technique for tailoring optical glass properties. T2 - 27th International Congress on Glass 2025 CY - Kolkata, India DA - 20.01.2025 KW - Gallium phosphofluoride glass KW - Structure-property correlation KW - Femtosecond direct laser writting KW - Neodymium PY - 2025 AN - OPUS4-63774 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heuser, Lina T1 - Composition-structure-property relationships of ternary borate glasses N2 - Since the pioneer work of Krogh-Moe [1] in the 1960’s the structure clarification of borate glasses is of interest for many generations. In the present contribution the composition–structure–property relationships of Me2O–ZnO–B2O3, Me = Li (LZB), Na (NZB), K (KZB), Rb (RZB), CaO–ZnO–B2O3 (CaZB), and Li2O–PbO–B2O3 (LPbB) glasses are investigated. Non-toxic, highly polarizable zinc oxide potentially substitutes harmful lead oxide in glasses for applications e.g., in photovoltaics and microelectronics. Glass structure was analyzed using Raman and infrared spectroscopy, and the glass properties were measured using dilatometry (Tg, viscosity data, coefficient of thermal expansion) and rotational viscometry (high-temperature viscosity) [2,3]. The spectroscopic results show that alkali and calcium ions largely balance out the negative charges of BO4-units, while zinc and lead ions mainly stabilize the non-bridging oxygen atoms (NBO). The type of network modifier ion directs formation of the BO4-containing groups and the number of BO4-units (N4). Thus, i.) BO4-containing pentaborate was assigned in LZB, NZB and CaZB glasses, and ii.) diborate in KZB and RZB glasses. Simultaneous presence of pentaborate and diborate was only detected in LPbB. The combination of modifier’s properties, i.e., lower Lewis’s basicity (Rb+ > Li+), higher field strength (Rb+ < Li+), lower polarizability (Rb+ > Li+), and steric effects with increasing size (Rb+ > Li+) [4], leads to slightly increasing N4 in the series RZB (0.36) ≈ KZB < NZB (0.37) < LZB ≈ CaZB (0.39). This increase in N4 results in an increase in the atomic packing density 0.519 (RZB) – 0.584 (LZB) and thus in the Young’s Modulus 38.1 GPa (RZB) – 92.5 GPa (LZB) and in the glass transition temperature (Tg) 444 °C (RZB) – 467 °C (LZB) in the alkali series. In reverse order the coefficient of thermal expansion decreases from 12·10-6 K-1 (RZB) – 8.54·10-6 K-1 (LZB) with increasing N4. Ca2+ in CaZB enhances the viscosity (Tg: 580 °C) compared to Li+ in isocompositional LZB due to higher coordination. On the other hand, Pb2+ in LPbB decreases the viscosity (Tg: 399 °C) compared to Zn2+ in LZB with similar molar fractions. T2 - 98th Glass-Technology Conference of the German Society of Glass Technology (DGG) CY - Goslar, Germany DA - 26.05.2025 KW - Borate glasses KW - Structure-property relationship PY - 2025 AN - OPUS4-63771 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Schlüter, Vivien Gisela T1 - Entwicklung eines experimentell gestützten Bewertungsverfahrens zur Optimierung und Charakterisierung der Dehnungsübertragung oberflächenapplizierter Faser-Bragg-Gitter-Sensoren N2 - Faser-Bragg-Gitter (FBG) werden als Dehnungssensoren zur Bestimmung der Bauteilverformung dort eingesetzt, wo herkömmliche elektrische Dehnungsmesstechnik an ihre Grenzen stößt (z. B. im Hochspannungsbereich, bei starken elektromagnetischen Feldern, in der Medizintechnik, in sicherheitsrelevanten und strahlungsbelasteten Bereichen). Die Applizierung dieser Sensoren auf Oberflächen verschiedener Materialien und die Qualifizierung der FBG als Dehnungssensoren sind Gegenstand dieser Arbeit. Bisher ist für oberflächenapplizierte FBGDehnungssensoren kein geprüftes und zertifiziertes Applizierungsverfahren bekannt. Die Bestimmung der Dehnungsübertragung und die Definition eines Dehnungsübertragungskoeffizienten aus der Änderung der Bragg- Wellenlänge in Relation zur Dehnung des Messobjekts sind bisher mit keinem experimentellen Prüfverfahren validiert worden. Diese Arbeit behandelt die Entwicklung einer Messmethodik zur Bestimmung der Dehnungsübertragung zwischen Messobjekt und FBG- Dehnungssensor durch ein physikalisch unabhängiges optisches Referenzverfahren. Die auf die Dehnungsübertragung Einfluss nehmenden Parameter wurden zunächst experimentell quantifiziert und die Wellenlängenänderung der FBG-Dehnungssensoren in Relation zur Dehnungsmessung mit Dehnungsmessstreifen analysiert. Einige Werkstoffkennwerte der eingesetzten Klebstoffe wurden bestimmt. Auf Basis dieser Untersuchungen wurde im Rahmen dieser Arbeit eine Prüfeinrichtung für oberflächenapplizierte FBG-Dehnungssensoren aufgebaut. Die Funktionsfähigkeit der Messmethodik wird aufgezeigt. Untersuchungen, die die Charakterisierung der Prüfeinrichtung und die Validierbarkeit von FBG-Dehnungssensoren durch die hier entwickelte Messmethode zum Ziel haben, sind in dieser Arbeit begonnen worden. Für den Spezialfall der Dehnungsermittlung an einem Rotorblatt sind oberflächen- applizierbare FBG-Patches entwickelt und ihr charakteristisches Verhalten untersucht worden. Es wurde zusätzlich eine Integrationstechnik für FBG-Dehnungssensoren während der Rotorblattherstellung entwickelt. Als ersten Schritt in Richtung Standardisierung der zu prüfenden Kenngrößen bei der Ermittlung der Dehnungsübertragung und der Spezifizierung von Einfluss nehmenden Parametern auf den Dehnungsübertragungskoeffizienten ist unter Mitwirkung der Autorin dieser Arbeit eine Richtlinie für den Umgang mit oberflächenapplizierten FBG- Dehnungssensoren entstanden. N2 - Fibre Bragg Gratings (FBG) as strain sensors are implemented in those areas, where conventional electrical strain gauges reach their limits (for example in areas of high voltage, strong electro-magnetic fields, medical technology, safety relevant and radiation-exposed areas). Subject of this work is the surface application and the qualification of these sensors as strain sensors on different materials. A certified and proven method of application for surface mounted sensors is not known yet. The determination of the strain transfer and the definition of a strain transfer factor out of the relation between the Bragg wavelength change and the strain of the specimen have not yet been validated experimentally with an independent validation method. The development of an experimental methodology using a physically independent optical reference method for the determination of the strain transfer between the specimen and the FBG strain sensor is the main focus of this work. The influencing parameters on the strain Distribution have been quantified experimentally and the change in Bragg wavelength has been investigated in relation to the strain measured by strain gauges. The material properties of the adhesives have been partly investigated. On the basis of these experiments a testing facility for surface applied FBG strain sensors has been developed. The functionality of the experimental methodology for the determination of the strain factor has been shown. The characterisation of the testing facility and the validity of FBG strain sensors through the experimental methodology inhere developed have been started. For the case of the strain determination in wind turbine rotor blades specially adapted FBG patches have been developed and qualified. An integration technique for FBG strain sensors into the rotor blade has been developed as well. As a first step of standardizing this measurement technique a national standard has been developed under the contribution of the author. T3 - BAM Dissertationsreihe - 56 KW - Glimmentladung KW - Rückführung KW - Reinstmetalle KW - Massenspektrometrie KW - synthetische Standards PY - 2010 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1024 SN - 978-3-9813346-7-8 SN - 1613-4249 VL - 56 SP - 1 EP - 151 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-102 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Weltschev, Margit T1 - Vergleich der Materialkennwerte von Formstoffen aus Polyethylen hoher Dichte mit dem Baumusterverhalten von Gefahrgutverpackungen N2 - Polyethylen hat sich über Jahre als wirtschaftlicher Blasformwerkstoff bewährt, aus dem technisch hochwertige Gefahrgutverpackungen und Großpackmittel (IBC) hergestellt werden, die ihre Qualität millionenfach unter Beweis gestellt haben. In den UN-Empfehlungen und in den darauf aufbauenden internationalen Vorschriften zur Beförderung von Gefahrgütern auf der Straße und Schiene, zur See und in der Luft wird eine Verpackungsbauart durch Konstruktion, Größe, Werkstoff und Dicke sowie Art der Ausführung und des Verpackens bestimmt. Die Bauartprüfungen müssen pro Bauart und Hersteller durchgeführt werden. Das Bestehen dieser Mindestanforderungen ist aber kein Kriterium dafür, ob der Formstoff Polyethylen aus einer anderen Produktionsstätte noch von der Bauartdefinition erfasst wird und somit ein „gleicher“ Werkstoff ist. Zum Vergleich der Polyethylenformstoffe für eine Bauart wurden in der Verfahrensregel zum Eignungsnachweis alternativer Kunststoff-Formstoffe von Verpackungen und Großpackmitteln (IBC) zur Beförderung gefährlicher Güter - BAM-GGR 003 die Eigenschaften: Schmelze-Massefließrate MFR, Dichte D, Kerbschlagzähigkeit acN bei -30 °C, Spannungsrissbeständigkeit FNCT (engl.: full notch creep test) und Beständigkeit gegen oxidativen Abbau Ox (bestimmt durch den prozentualen Anstieg der MFR in Salpetersäure) mit den entsprechenden Prüfmethoden ausgewählt sowie die Toleranzen definiert. Für den Antragsteller einer Bauartzulassung für eine Verpackung oder einen IBC ist ein Verzicht auf Bauartprüfungen letztendlich mit einer Kosten- und Zeitersparnis verbunden. Für Verpackungshersteller stellt bei häufig auftretendem Formstoffwechsel die Möglichkeit des Formstoffvergleichs mittels Werkstoffkennwerten eine große Hilfestellung bei der Bewertung des Leistungsniveaus der Formstoffe und ein Instrument zur Vorauswahl von neuen Formstoffen dar. Die Formstoffeigenschaften in der Verpackungsbauart werden durch eine Vielzahl von Faktoren wie z.B. die Formmasseeigenschaften, die Formteilgestaltung, die Werkzeuggestaltung, die Verarbeitungsbedingungen und die zeitabhängige Alterung beeinflusst. Der Nachweis der Praxisrelevanz dieser Gefahrgutregel, dass der Vergleich dieser Formstoffeigenschaften von Polyethylenen und der Vergleich der mit diesen Eigenschaften in direktem Zusammenhang stehenden Versagensgrenzen bei Baumusterprüfungen der gleichen Bauart von Verpackungen aus diesen Formstoffen zur gleichen Bewertung der Formstoffe führen, wurde mit dieser Arbeit geführt. Folgende Materialkennwerte verschiedener Polyethylenformstoffe stehen miteinander in einer systematischen Beziehung mit Baumusterprüfungen: - acN bei -30 °C//Grenzfallhöhen der Fallprüfungen bei -18 °C, - FNCT//Versagenszeiten der Stapeldruckprüfungen mit Netzmittellösung, - Ox//Grenzfallhöhen der Fallprüfungen bei -18 °C nach Konditionierung mit 55%iger Salpetersäure und - Ox//Versagenszeiten der Stapeldruckprüfungen mit 55%iger Salpetersäure. Die 21-tägige Vorlagerung mit 55%iger Salpetersäure bei 40 °C bewirkt eine Erhöhung der Grenzfallhöhe der Baumuster in den Fallprüfungen bei -18 °C im Vergleich zu den Baumustern ohne Vorlagerung und führt somit infolge Nachkristallisation des Polyethylens zu einer falschen Bewertung des Leistungsniveaus der Formstoffe. Abweichungen im Vergleich der Versagenszeiten der Baumuster aus den verschiedenen Polyethylenformstoffen lassen sich durch Anwendung weiterer Untersuchungsmethoden, wie der Fourier-Transformation-IRSpektroskopie (FTIR) erklären. Die Messung der Zugeigenschaften Zugfestigkeit und Bruchdehnung eignet sich grundsätzlich zum Vergleich der Polyethylenformstoffe hinsichtlich ihrer Beständigkeit gegen oxidativen Abbau; die Messwerte unterliegen jedoch Schwankungen. N2 - Polyethylene has been proving its worth as economical blow moulding material for many years. Technical high-value hollow articles are being produced of polyethylene which have proved their quality as dangerous goods packagings millions of times. A design type is defined by the construction, dimension, material and thickness as well as by the character and type of packaging in the UN-recommendations and thereon based international regulations for the transport of dangerous goods on road, on rail, at see and in the air. Design type tests must be performed for every design type and manufacturer. However, passing the minimum requirements is no criterion even if the polyethylene grade of another production facility meets the design type definition and is of a comparable grade forthis design type. The properties melt flow rate (MFR), relative density (D), low temperature notched Impact strength (N.I.S.) at -30 °C, environmental stress crack resistance (FNCT) and resistance to oxidative degradation Ox by nitric acid (determined by the increase of MFR) have been selected together with the corresponding test methods and tolerances for a comparison of polyethylene grades of one design type in the procedural rule on suitability proof for alternative plastic resins used for dangerous goods packagings and intermediate bulk containers (IBCs) - BAM GGR 003. A waiving of design type tests is related in the end to save costs and time for the applicant for a design type approval of a packaging or IBC. For manufacturers of packagings, the possibility of comparing plastic moulding materials by means of material parameters is a great support in evaluating of the proficiency level of grades that often change. It serves as an instrument for the pre-selection of new grades too. A multitude of factors influence the properties of plastic moulded materials in a packaging design type: for example, the properties of the plastic moulding material, components design, tool design, processing conditions and time-dependent ageing. Proof of the practical relevance of this dangerous good rule was provided with this work. A comparison of the properties of polyethylene grades and a comparison of the failure limits in design type tests with the same design type of packagings made of these grades led to the same Evaluation of the grades. The following material parameters of different polyethylene grades are in a systematic relationship to each other: - N.I.S at -30 °C//marginal drop heights of design types in drop tests at -18 °C, - FNCT//times to failure of design types in stacking tests with wetting solution, - Ox//marginal drop heights of design types in drop tests at -18 °C after conditioning with 55 % nitric acid and - Ox//times to failure of design types in stacking tests with 55 % nitric acid. Conditioning the design types with 55 % nitric acid for 21 days at 40 °C causes an increase of the marginal drop heights of the design types in drop tests at -18 °C when compared with design types without pre-storage. Therefore, there is a wrong evaluation of the proficiency level of the grades. Variations in a comparison of the design types produced of different polyethylene grades can be explained by applying additional examination methods such as Fourier transform infrared (FTIR). Measurement of tensile strength and breaking elongation is in principle suitable for a comparison of polyethylene grades regarding resistance to oxidative degradation, but the measured values are subject to variations. T3 - BAM Dissertationsreihe - 53 KW - Polyethylenformstoffe KW - Baumusterprüfungen KW - Standardflüssigkeiten KW - Materialkennwerte KW - Gefahrgutverpackungen PY - 2010 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1057 SN - 978-3-9812910-9-4 SN - 1613-4249 VL - 53 SP - 1 EP - 220 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-105 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Wendrich, Astrid T1 - Zerstörungsfreie Ortung von Anomalien in historischem Mauerwerk mit Radar und Ultraschall - Möglichkeiten und Grenzen - N2 - Für die Sanierung von Bauwerken werden meist Informationen über die innere Struktur und den Aufbau, Belastungszustände, Feuchte- und Salzgehalte benötigt. Die Untersuchung mit zerstörungsarmen und -freien Methoden minimieren die dazu nötigen Eingriffe. Ebenfalls bieten die ZfP-Verfahren die Möglichkeit, den Erfolg einer Maßnahme zu kontrollieren sowie Prozesse über einen langen Zeitraum zu beobachten (Monitoring). Die vorliegende Arbeit befasst sich mit der zerstörungsfreien Untersuchung von inneren Strukturen und des Aufbaus von Mauerwerk mittels Ultraschall und Radar. Der untersuchte Querschnitt wird tomografisch rekonstruiert. Diese Darstellungsart bietet den Vorteil der Tiefenbestimmung von Objekten und der besseren Visualisierung für Auftraggeber und/oder Laien. Es wurden die Laufzeiten der Longitudinalwellen rekonstruiert. Die Frequenzen der Ultraschalluntersuchungen lagen bei 25 kHz sowie 85 kHz und der Radaruntersuchungen bei 900 MHz sowie 1,5 GHz. Die Rekonstruktion erfolgte mit dem Tomografieprogramm “Geo- Tom“, welches auf der Grundlage des SIRT-Algorithmus arbeitet. Die untersuchten Querschnitte beinhalteten Anomalien bestehend aus Luft, Granit, Holz und Mörtel. Die Abmaße der Anomalien lagen zwischen 10-27 cm bezogen auf einen Querschnitt von 0,76 x 1,0 m. Eine Ortung der Anomalien war möglich, wenn diese eine Laufzeitveränderung von mindestens der Größe des Messfehlers bewirken. Die Größe dieser Laufzeitdifferenz ist abhängig von den Abmaßen der Anomalie und dem Kontrast der elektromagnetischen bzw. akustischen Eigenschaften zwischen Anomalie und umgebenden Material. Eine Aussage über die Größe der Anomalie ist möglich, jedoch kann auf die Form nur bedingt geschlussfolgert werden. Des Weiteren kann durch den Vergleich der beiden Verfahren ein Rückschluss auf die möglichen Materialien der Anomalie gezogen werden. N2 - For the reconstruction of historic buildings often information about the inner structure, load cases, moisture and salt contents is needed. The application of minor and non-destructive techniques can reduce the number of necessary investigations. Moreover those techniques allow controlling the success of repair interventions and enable long term observation of processes (monitoring). This thesis focusses on non-destructive investigations of the inner structure of masonry using radar and ultrasonic. The investigated cross section will be reconstructed with travel time tomography. This reconstruction technique provides the opportunity of detection of objects in the depth of the investigated structure and offers a better visualization of results. The frequencies of the ultrasonic waves were 25 kHz and 85 kHz. For the radar measurements frequencies of 900 MHz and 1.5 GHz had been used. The reconstruction had been performed with the tomographic program “GeoTom“ wich is based on the “SIRT“ Inversion algorithm. The investigated objects include anomalies like voids or wood, stone and mortar inclusions. The sizes vary from 10 cm up to 27 cm related to a total size of the investigated cross section of 0.76 x 1.0 m. The detection of those anomalies was possible, if the travel time differences with or without anomaly were greater as the measuring error. The travel time depends on the size of the anomaly itself and on the contrast of properties between anomaly and surrounding material. It is possible to gain general information about the material properties and the size of the anomaly, but not about its shape. T3 - BAM Dissertationsreihe - 47 KW - Tomografie KW - Radar KW - Ultraschall KW - zerstörungsfrei KW - Mauerwerk KW - tomography KW - radar KW - ultrasonic KW - non-destructive KW - masonry PY - 2009 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1110 SN - 978-3-9812354-1-8 SN - 1613-4249 VL - 47 SP - 1 EP - 195 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-111 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Neumann, Martin T1 - Untersuchung des Verhaltens stoßdämpfender Bauteile von Transportbehältern für radioaktive Stoffe in Bauartprüfung und Risikoanalyse N2 - Transportbehälter für radioaktive Stoffe mit einer Typ-B-Versandstückzulassung müssen auch bei schweren Unfallbeanspruchungen sicherstellen, dass das radioaktive Inventar sicher umschlossen, eine unterkritische Anordnung gewährleistet und ionisierende Strahlung ausreichend abgeschirmt ist. Bei der Bewertung von Transportbehältern für radioaktive Stoffe im Rahmen der Bauartprüfung sowie für Risikoanalysen beim Transport radioaktiver Stoffe ist eine Simulation des Verhaltens holzgefüllter, stoßdämpfender Bauteile von Transportbehältern von großem Interesse, da diese in einer Unfallsituation einen Großteil der Aufprallenergie aufnehmen und damit die maximale Stoßkraft deutlich verringern. Damit haben die stoßdämpfenden Bauteile maßgeblichen Einfluss auf die Einhaltung der vom Versandstück zu gewährleistenden Schutzziele. Das Verhalten stoßdämpfender Bauteile wird von einer Vielzahl von Parametern wie Stoßdämpferkonstruktion, Materialeigenschaften und Beanspruchungsrandbedingungen beeinflusst. Es bestehen Unsicherheiten bei der Anwendung von vereinfachten numerischen Verfahren zur Berechnung derartiger Bauteile. Für die Simulation mit Hilfe von komplexen numerischen Verfahren wie dynamische Finite-Elemente-Methoden (FEM) ist bisher keine Modellbildung für die Kompression von Holz in axialer Richtung bei großen Deformationen erfolgt. Die in dieser Arbeit durchgeführten Untersuchungen haben sich daher auf die Modellbildung sowie die Untersuchung der Anwendbarkeit verschiedener Modellierungsformen konzentriert. Auf Basis von Erkenntnissen aus der Analyse stoßdämpfender Bauteile von Prototypen von Brennelementtransportbehältern nach einer 9-m-Fallprüfung auf ein unnachgiebiges Fundament und von in dieser Arbeit durchgeführten Stoßversuchen auf Holzproben wurde ein Modell für das Verhalten von Holz bei axialer Beanspruchung und großen Deformationen entwickelt. Das Modell beschreibt die bei der axialen Druckbeanspruchung von Holz auftretende Entfestigung als Funktion der seitlichen Dehnungsbehinderung. Die Energie, die vom Holz absorbiert werden kann, ist umso größer, je größer die seitliche Dehnungsbehinderung ist. Für das stoßdämpfende Bauteil resultiert daraus, dass die Energieabsorptionsfähigkeit des Stoßdämpfers von der Fähigkeit der äußeren Blechstruktur, ein Ausweichen der hoch belasteten Holzpakete zu verhindern, abhängt. Damit wurde ein Modell für das Verhalten von holzgefüllten Stoßdämpfern abgeleitet. Holz muss, um signifikant Energie zu absorbieren, durch starre Behälter- oder Stoßdämpferstrukturen lagestabilisierend abgedeckt sein. Für einen realistischen Vergleich zwischen gemessener und berechneter Stoßdämpferdeformation ist zu der gemessenen Verformung noch eine elastische Rückfederung des stoßdämpfenden Bauteils nach dem Aufprall zu addieren. Das optische, zur Vermessung von dreidimensionalen Objekten entwickelte Messverfahren der Streifenprojektion wurde erstmalig für die Vermessung von stoßdämpfenden Bauteilen von Transportbehältern für radioaktive Stoffe eingesetzt. Das Verfahren ermöglicht die Aufnahme der genauen Objektgeometrie vor und nach dem Versuch und eignet sich somit sehr gut für eine Schadens- und Verformungsdokumentation der stoßdämpfenden Bauteile von in Fallversuchen untersuchten Prüfmustern. Es wurde gezeigt, dass für Behälter mit großen, relativ zueinander beweglichen Massen das verbreitete Bewertungsschema der Begrenzung der Starrkörperverzögerung für eine Beanspruchungsermittlung an den Komponenten des Versandstücks nicht geeignet ist, da das System nicht mehr als Starrkörper aufgefasst werden kann. Es wurde das vereinfachte numerische Verfahren „ImpactCalc“', mit dem Starrkörperverzögerungen und Stoßdämpferdeformationen ermittelt werden können, entwickelt und bewertet. Das Verfahren kann für mechanische Nachweise der Einhaltung der Schutzziele für Versandstücke mit radioaktiven Stoffen in der Bauartprüfung zielführend eingesetzt werden, wenn das Versandstück exklusive der Stoßdämpfer als Starrkörper betrachtet werden kann und ein entsprechender Sicherheitsfaktor angewendet wird. Für die Risikoanalyse können auf einfache und kostengünstige Weise Beanspruchungen durch verschiedene Unfallsituationen, beispielsweise der Aufprall auf reale Fundamente, abgeschätzt und mit dem Aufprall auf das unnachgiebige Prüfstandsfundament verglichen werden. Für Finite-Elemente-Verfahren wurde aufbauend auf den Schlussfolgerungen zum Verhalten von Holz bei Kompression unter großen Deformationen ein kontinuumsmechanisches Ersatzmodell vorgeschlagen, das die seitliche Dehnungsbehinderung als Mehrachsigkeit des Spannungszustandes im Ersatzkontinuum in Betracht zieht. Mit Hilfe des kommerziellen Finite-Elemente-Programms LS-DYNA wurde die Anwendbarkeit verschiedener Materialmodelle auf dieses Ersatzmodell sowie weitere vorgeschlagene Modellierungsformen untersucht. Mit keiner der untersuchten Kombinationen ist es gelungen, global das Verhalten von Holz im Nachbruchbereich inkl. Entfestigung zu modellieren. Durch Simulation eines Fallversuchs mit einer behälterähnlichen Ersatzmasse und stoßdämpfenden Bauteilen wurden verschiedene Modellierungsformen und Detaillierungsgrade für stoßdämpfende Bauteile von Transportbehältern für radioaktive Stoffe untersucht und bewertet. Kann eine weitreichende Verifikation mit experimentellen Methoden vorausgesetzt werden, lässt sich die FEM in Bauartprüfung und Risikoanalyse zielführend für die Beanspruchungsermittlung anwenden. Durch eine experimentelle Verifikation muss das Simulationsmodell an die im Versuch herrschenden Randbedingungen bezüglich der seitlichen Stützung des Holzes angepasst werden. N2 - Transport casks for radioactive materials with a Type-B package certificate have to ensure that even under severe accident scenarios the radioactive content remains safely enclosed, in an undercritical arrangement and that ionising radiation is sufficiently shielded. The impact limiter absorbs in an accident scenario the major part of the impact energy and reduces the maximum force applied on the cask body. Therefore the simulation of the behaviour of impact limiting devices of transport casks for nuclear material is of great interest for the design assessment in the package approval as well as for risk analysis in the field of transport of radioactive materials. The behaviour of the impact limiter is influenced by a number of parameters like impact limiter construction, material properties and loading conditions. Uncertainties exist for the application of simplified numerical tools for calculations of impact limiting devices. Uncertainties exist when applying simplified numerical tools. A model describing the compression of wood in axial direction of wood under large deformations for simulation with complex numerical procedures like dynamic Finite Element Methods has not been developed yet. Therefore this thesis concentrates on deriving a physical model for the behaviour of wood and analysing the applicability of different modelling techniques. A model describing the compression of wood in axial direction under large deformations was developed on the basis of an analysis of impact limiter of prototypes of casks for radioactive materials after a 9-m-drop-test and impact tests with wooden specimens. The model describes the softening, which wood under large deformation exhibits, as a function of the lateral strain constraint. The larger the lateral strain restriction, the more energy wood can absorb. The energy absorption capacity of impact limiter depends therefore on the ability of the outer steel sheet structure to prevent wood from evading from the main absorption zone. This constitutes a model for the compression of impact limiters. In order to absorb significantly energy, wood must be stabilised by stiff cask or impact limiter structures. An elastic recovery has to be added to after the drop test measured deformations. The Projected Fringe Method for the 3-dimensional surface digitalisation was applied successfully for the first time. The method allows determining and charting the surface of the impact limiter in advance and after the test. Therefore it is suitable for a damage and deformation documentation of impact limiting devices subjected to a drop test. A simplified numerical tool for the calculation of rigid body decelerations and impact limiter deformations was developed. This tool can be applied purposefully in the design assessment of transport casks for radioactive materials under certain limitations. For a risk analysis different accident scenarios, for instance the impact on real targets, can be evaluated and compared to the regulatory impact in a simple and cost-efficient way. A full scale model of the CONSTOR V/TC was subjected to a 9-m-drop-test. The rigid-body- deceleration as an evaluation scheme, which is widely used up to now is not suited for an assessment of the loading of the package under accident conditions for casks like the CONSTOR V/TC with large, relative to each other movable masses. The cask can not be treated as a rigid body. A substitute model on the basis of conclusions from impact limiter analysis and wooden specimen impact tests was developed for the axial compression of wood. The substitute model takes the lateral strain constraint as triaxiality of the stress field into account. The applicability of different material formulations for the substitute model as well as further modelling techniques was analysed. Of the proposed combinations none could simulate the behaviour of wood under large deformations in an acceptable manner. Different modelling strategies for impact limiter of radioactive materials transport packages analysed and evaluated. The Finite Element Method can by applied purposeful in type assessment and in risk analysis. Prerequisite is an extensive verification with experimental methods, where the boundary conditions of the simulation have to be adjusted to the conditions in the impact limiter concerning lateral strain restriction. T3 - BAM Dissertationsreihe - 45 KW - Simulation KW - Holz KW - stoßdämpfende Bauteile KW - Transportbehälter KW - radioaktive Stoffe KW - Simulation KW - wood KW - impact limiter KW - transport casks KW - radioactive material PY - 2009 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1135 SN - 978-3-9812354-8-7 SN - 1613-4249 VL - 45 SP - 1 EP - 205 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-113 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Molkenthin, André T1 - Laser-induzierte Breakdown Spektroskopie (LIBS) zur hochauflösenden Analyse der Ionenverteilung in zementgebundenen Feststoffen N2 - Die Laser-induzierte Breakdown Spektroskopie ermöglicht eine bildgebende und quantitative Analyse der Ionenverteilung aller maßgeblichen Elemente auf mineralischen Baustoffoberflächen. Das Messsystem wurde durch verfahrenspezifische Untersuchungen an Proben aus Zementstein, -mörteln und Betonen charakterisiert, Transport- und Anlagerungsprozesse wurden visuell dargestellt. Zudem werden Ergebnisse für den Ionenhaushalt in der ungestörten oberflächenahen Randzone sowie bei deren Auslaugung bzw. Anreicherung vorgestellt. The Laser-Induced Breakdown Spectroscopy allows imaging and quantitative analysis of the ion distribution of all relevant elements on the surface of mineral building materials. The measuring system has been characterised by investigations on specimens of hardened cement paste, mortar and concrete. Transport and accumulation processes are visualised. Besides, results are introduced for the peripheral zone close to the surface and the extraction is shown. T3 - BAM Dissertationsreihe - 42 KW - Laser KW - Spektroskopie KW - Ionenverteilung KW - Elementanalyse KW - Beton PY - 2009 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1165 SN - 978-3-9812354-5-6 SN - 1613-4249 VL - 42 SP - 1 EP - 144 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-116 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Gräfe, Boris T1 - Luftgekoppeltes Ultraschallecho-Verfahren für Betonbauteile N2 - Die Notwendigkeit und Nachfrage von zerstörungsfreien Prüfverfahren für Beton, die schnell scannend automatisiert große Messflächen abtasten können, wird zunehmend größer. Ein großes Potential bietet das Ultraschallecho-Verfahren, mit dem sich eine Vielzahl von baupraktischen Fragestellungen bei der Überprüfung des Bauwerkszustandes beantworten lassen. Durch Verwendung luftgekoppelter Ultraschallprüfköpfe (ACU-Prüfköpfen), die berührungslos über das zu untersuchende Betonbauteil geführt werden, könnte dieses Ziel erreicht werden. In der vorliegenden Arbeit wird die Machbarkeit von luftgekoppeltem Ultraschallecho (ACU- Echo) an Betonbauteilen von 20 cm Dicke gezeigt. Um den Einfluss der Parameter auf die Wellenausbreitung zu studieren, werden experimentelle Untersuchungen von ACU-Echo an speziellen Plexiglas- und Betonprobekörpern durchgeführt. Dabei kommt auf der Empfangsseite auch ein Laservibrometer zum Einsatz. Mit dessen Hilfe wird die Wellenausbreitung des eingetragenen Luftultraschalls im Beton visualisiert. Durch eine besondere digitale Signalbearbeitung können verschiedene Wellenarten voneinander getrennt und interpretiert werden. Mit den gewonnenen Ergebnissen wird ein Scanner für ACU-Echo-Messungen aufgebaut, mit dem weitere wesentliche Erkenntnisse gewonnen werden und ein erstes praxisorientiertes Anwendungsbeispiel demonstriert wird. N2 - The necessity and demand for non-destructive testing of concrete which is able to automatically scan huge pieces of concrete is increasing. Ultrasonic echo offers excellent potential for answering a huge number of questions concerning the practical field of construction at testing the condition of the work. This could be achieved in using air-coupled ultrasonic (ACU) transducers which are led above the tested pieces of concrete without touching them. The following work shows the feasibility of ACU echo on pieces of concrete of 20 cm thickness. In order to learn more about the influence of the parameters on the wave propagation, experimental research of ACU echo on special specimens of Plexiglas and concrete are carried out. A laser vibrometer on the receiving side is also being used. With its help, one can see the propagation of the waves of the induced ACU in concrete. In using a special digital signal processing, you can separate different kinds of waves and interpret them. These results can help in having a scanner for measurements of ACU echo. You get more important information with this scanner. It is the first example to use in practice. T3 - BAM Dissertationsreihe - 41 KW - Ultraschall KW - luftgekoppelt KW - Laservibrometer KW - Beton KW - ZfP KW - ultrasound KW - air-coupled KW - laser vibrometer KW - concrete KW - NDT PY - 2009 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1173 SN - 978-3-9812354-4-9 SN - 1613-4249 VL - 41 SP - 1 EP - 170 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-117 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Flatten, Arnd T1 - Lokale und nicht-lokale Modellierung und Simulation thermomechanischer Lokalisierung mit Schädigung für metallische Werkstoffe unter Hochgeschwindigkeitsbeanspruchungen N2 - Hochgeschwindigkeitsbeanspruchungen metallischer Bauteile sind bei einer Vielzahl ingenieurtechnischer Anwendungsbereiche, beispielsweise bei Crash- oder Falltests, bei Umform- oder Spanprozessen mit hohen Belastungsgeschwindigkeiten oder bei Aufprallproblemen von Komponenten schnell rotierender Bauteile auf das umgebende Gehäuse, z. B. bei Flugzeugturbinen, relevant. Dabei treten in dem beanspruchten Bauteil typischerweise Zonen mit großen, lokalisierten Deformationen auf, die auf die Entfestigung des Werkstoffs durch die Entwicklung von Schädigung und durch die Temperaturerhöhung infolge plastischer Dissipation zurückzuführen sind. Die Ausbildung von Scherbändern stellt dabei eine typische Form der Deformationslokalisierung dar. Die kontinuumsmechanische Modellierung solcher Vorgänge erfordert im Allgemeinen die Berücksichtigung einer Vielzahl von Faktoren und Effekten, wie beispielsweise dehnraten- abhängiges Materialverhalten, mit adiabatischer Erhitzung einhergehende thermische Entfestigung, Reibung und Kontakt sowie Schädigung. Darüber hinaus sind die genannten Effekte in dem Rahmen der Theorie großer Deformationen zu betrachten. Dehnratenabhängige ”lokale“ Modelle resultieren dabei nicht zwangsläufig in einer physikalisch sinnvollen Scherbandabbildung, d. h. in einer endlichen Scherbandbreite. Die innere Länge, die eine Begrenzung des Lokalisierungsvolumens darstellt, strebt für verschiedene im Rahmen der Simulation von Hochgeschwindigkeitsbelastungen eingesetzte, nichtlinear dehnratenabhängige Modelle, wie z.B. Potenzgesetz-Modelle oder dem Modell nach JOHNSON&COOK, mit infolge von Entfestigung abnehmender Spannung sowie zunehmender plastischer Dehnrate sehr stark gegen null. Dadurch tritt ein Verlust der lokalisierungsbegrenzenden Wirkung dieser ratenabhängigen Modelle ein, so dass insbesondere jedes, auf diesen Modellen aufbauende Finiten-Element Verfahren eine pathologische Netzabhängigkeit der Ergebnisse aufweist. ”Nicht-lokale“ Gradientenmodelle der Plastizität sind dazu geeignet, die beschriebenen Nachteile zu vermeiden. Die innere Länge dieser Modelle weist eine im Vergleich zu lokalen Modellen deutlich reduzierte Abhängigkeit von dem vorherrschenden Spannungszustand sowie der plastischen Dehnrate auf und wird darüber hinaus wesentlich durch den Wert des nichtlokalen Modellparameters beeinflusst. Die Größenordnung der inneren Länge bleibt dabei selbst für kleine Werte dieses Parameters auch mit Einsetzen von Lokalisierungseffekten zunächst erhalten. Infolge der numerischen Umsetzung nicht-lokaler Modelle mittels der Methode der Finiten- Elemente zeigt sich, dass im Gegensatz zu den auf lokalen Modellen basierenden Verfahren das Volumen der Lokalisierungszone bei stetiger Netzverfeinerung gegen einen endlichen Wert konvergiert. Damit gelingt es durch die Verwendung nicht-lokaler Modelle, die Ausbildung endlicher Scherbanddicken diskretisierungsunabhängig zu simulieren und im Rahmen der Kontinuumsmechanik eine sinnvolle Lösung des zugrunde liegenden physikalischen Problems zu gewährleisten. N2 - High-speed loading of metals is encountered in several engineering applications, for example in crash and drop tests as well as in high-speed cutting or forming processes. Likewise, the impact of rapidly rotating structural components on their surrounding containment, encountered for instance in aircraft turbines, reveals significant, high loading velocities. Typically, this type of loading results in zones with highly localized deformation within the stressed component, as a consequence of softening according to damage evolution and heating due to plastic dissipation. In this context, the formation of shear-bands represents a typical form of thermomechanical localization. In general, the continuum mechanical description and modelling of such events involves a variety of processes and effects such as high strain-rates, hardening behaviour, thermal softening as a result of adiabatic heating, friction and contact as well as damage. Further, These effects need to be considered in the framework of large deformation theory. Rate-dependent ”local” models do not generally result in a physical shear-band development, e.g., involving a finite, non-vanishing shear-band thickness. In general, the intrinsic length incorporated by the rate-dependency of the models acts as a localization limiter. However, for various nonlinearly rate-dependent models, such as power-law models or the model according to JOHNSON&COOK, which are frequently used for the simulation of high-speed loading applications, this intrinsic length tends to zero owing to both increasing strain-rates and stress-drop due to softening behaviour. Thus, a loss of the localization limiting property of these rate-dependent models is encountered, incorporating that each finite-element method based upon these models yields a pathological mesh-dependence of the results. ”Non-local” gradient-plasticity models based on a corresponding extension of the rate-dependence of the material behaviour are appropriate to avoid these disadvantages. In contrast to local models, the intrinsic length of these non-local models reveals a significantly reduced dependence on both the prevailing stress state and the plastic strain-rate but is dominantly influenced by the non-local material parameter. According to the numerical simulation of localization phenomena using finite-element techniques, the domain of the localization zone does converge to a finite volume for subsequent mesh-refinement. Thus, using non-local models it is possible to simulate the development of finite shear-band widths and to ensure a physically reasonable solution of the governing problem within the framework of continuum mechanics. T3 - BAM Dissertationsreihe - 38 KW - Finite-Elemente-Methode KW - Hochgeschwindigkeitsbeanspruchungen KW - Gradienten-Plastizität KW - Adiabatische Scherbänder KW - Komponentensicherheit KW - Finite-Element-Method KW - High-Speed Loading KW - Gradient Plasticity KW - Adiabatic Shear Bands KW - Component-Safety PY - 2008 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1200 SN - 978-3-9812072-9-3 SN - 1613-4249 VL - 38 SP - 1 EP - 199 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-120 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - BOOK A1 - Mair, Georg W. T1 - Sicherheitsbewertung von Composite-Druckgasbehältern - Potential statistischer Methoden jenseits aktueller Vorschriften N2 - Das Buch zeigt einen alternativen Weg der Sicherheitsbeurteilung von Druckbehältern aus Faserverbundwerkstoffen. Dies ist insbesondere für die Mobilität der Zukunft und die zugehörige Energieversorgung mit Bio-/Erdgas und Wasserstoff von Interesse. Mit statistischen Methoden gelingt es, die Sicherheit auch jenseits der Grenzen aktueller Vorschriften fundiert zu beurteilen. Es wird dargelegt wie eine probabilistische sicherheitsbeurteilung als Alternative aussehen könnte. Dieser Ansatz basiert auf neuen Verfahren der zerstörenden Prüfung und statistischer Auswertung relevanter Festigkeitseigenschaften. Hierzu zählen die langsame Berstprüfung und ein spezielles Arbeitsdiagramm zur Auswertung von Stichproben. Darüber hinaus erlaubt der Ansatz die Quantifizierung der Degradation im Betrieb und zeigt Wege zur Abschätzung der Lebensdauer. Sicherheit wird diskutiert als Kombination von Überlebenswahrscheinlichkeit und Konsequenz. N2 - A detailed analysis of current approval requirements and relevant safety assessment methods for gas cylinders is given. With a focus on composite cylinders for storing compressed natural gas and hydrogen, this book demonstrates how current regulations and standards limit the ability to reduce cost and weight. Based on this data, it then highlights the potential offered by a new, probabilistic safety assessment standard. After addressing the economic potential of probabilistic safety assessment, the book details working procedures and the improvement of cycling and (slow) burst tests as methods for residual strength assessment. This is followed by methods for the statistical evaluation of test data, as well as considerations of samples size and character of distribution. A definition of sample strength is elaborated in terms of the “Sample Performance Chart” developed by the author. On this basis, safety is discussed as a property of service life and interpreted as an issue of degradation, before aspects of artificial aging for simulating the reliability level at end of life are discussed. Lastly, the book considers testing and inspection aspects: quality of production, degradation prediction by means of destructive sample tests parallel to operation, retesting periods, and correcting for under- and overestimates of safe lifetime. Presented in schematic diagrams, illustrations and tables, this information will enable manufacturers and operators to use this new approach in practice and support the improvement of current regulations and standards. KW - Sicherheitsbewertung KW - safety assessment KW - Streuung KW - scatter KW - Probabilistischer Ansatz KW - probabilistic approach KW - Gasspeicherung KW - gas storage KW - Faserverbundwerkstoffe KW - composite materials (FRP) PY - 2016 SN - 978-3-662-48131-8 SN - 978-3-662-48132-5 DO - https://doi.org/10.1007/978-3-662-48132-5 SP - VII - XIX, 1 EP - 303 PB - Springer Vieweg CY - Berlin Heidelberg ET - 1 AN - OPUS4-35664 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schönfelder, Thorsten A1 - Mair, Georg W. A1 - Deuerler, F. T1 - Thermische Betriebslasten von Atemluftflaschen im Feuerwehreinsatz, Teil II N2 - Atemluftflaschen aus Faserverbundwerkstoffen werden bei einem Brandeinsatz situationsabhängig hohen thermischen Belastungen ausgesetzt. Die Grenzen der sicheren thermischen Belastbarkeit dieser Behälter werden jedoch heutzutage nicht abgeprüft. Deshalb haben es sich die Bundesanstalt für Materialforschung und -prüfung (BAM) im Austausch mit der Bergischen Universität Wuppertal zur Aufgabe gemacht, die Auswirkungen dieser Betriebslasten zu untersuchen. Die Erkenntnisse dieser Untersuchungsreihe sollen genutzt werden, um zu beurteilen, wie thermische Betriebsbedingungen in normierten Prüfkriterien sicherheitstechnisch berücksichtigt werden sollten. In diesem zweiten Teil der Untersuchungsreihe werden Strömungsversuche dargestellt, die an dem untersuchten Baumuster einer Typ-III-Atemluftflasche unter Laborbedingungen durchgeführt wurden. Basierend auf den Wärmestrahlungsversuchen des ersten Teils dieser Untersuchungsreihe und auf den Strömungsversuchen wird ein analytischer Berechnungsansatz vorgestellt, der die instationäre Temperaturentwicklung im Material der Typ-III-Atemluftflasche konservativ annähert. Anhand der berechneten Materialtemperaturen kann festgestellt werden, dass unter dem typischen Feuerwehr-Belastungsprofils von 130 °C bis 250 °C die Zulassungstemperatur der Typ-III-Atemluftflasche von 65 °C um bis zu 95 °C überschritten werden kann. Aus diesen Temperaturüberschreitungen können zwei Unsicherheiten identifiziert werden. Die Auslegung des Faserverbundwerkstoffs orientiert sich normgerecht an der oberen Zulassungstemperatur. Wird die Typ-III-Atemluftflasche im Brandeinsatz eingesetzt, ist es möglich, dass der lasttragende Faserverbundwerkstoff partiell über seinen nominellen Auslegungsbereich hinaus erwärmt wird. Eine weitere Unsicherheit ergibt sich für den Sicherheitsnachweis im Rahmen der Zulassungsprüfung. Für die Typ-III-Atemluftflaschen erfolgen für den Temperaturbereich des Brandeinsatzes kein statischer und kein dynamischer Festigkeitsnachweis. KW - Composite KW - Druckgasbehälter KW - Feuerwehr KW - Sicherheit KW - Degradation KW - Faserverbundwerkstoff PY - 2018 SN - 2191-0073 VL - 2018/8 IS - 6 SP - 34 EP - 39 PB - Springer CY - Düsseldorf AN - OPUS4-45249 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF ED - John, Sebastian ED - Mair, Georg W. ED - Schoppa, André ED - Szczepaniak, Mariusz T1 - Erfassung und Bewertung von bauteilspezifischen Einflussfaktoren bei einer experimentellen Modalanalyse an Composite-Druckbehältern N2 - Auf Grund ihres Gewichtsvorteils sind Faserverbundwerkstoffe beim Bau von Hochdruckbehältern die dominierenden Werkstoffe. Mit dem zunehmenden Optimierungsdruck, Materialkosten und Gewicht einzusparen, nimmt das Lastniveau zu, weshalb auch die Bedeutung der Degradationsprozesse steigt. An der Bundesanstalt für Materialforschung und –prüfung (BAM) wird das Alterungsverhalten von Composite-Atemluftflaschen untersucht, um künftig genauere Aussagen zur Abschätzung der Lebensdauer und der damit einhergehenden Festlegung von Prüffristen geben zu können. Gegenstand der vorgestellten Untersuchungen sind Typ-III Druckbehälter, bestehend aus einem Aluminium-Liner und einer kohlefaserverstärkten Armierung. Dabei werden insbesondere Untersuchungen bezüglich der im Metall vorherrschenden Druckeigenspannungen betrachtet, welche zur Steigerung der Lastwechselfestigkeit fertigungsseitig induziert werden. Ziel ist es, mittels einer experimentellen Modalanalyse die inneren Spannungsverhältnisse zerstörungsfrei identifizieren und bewerten zu können. Auf Grund einer Vielzahl von Einflussfaktoren, wie beispielsweise alterungsbedingter Strukturveränderungen im Faserverbundmaterial oder Fertigungsabweichungen, ist jedoch die Einzelbewertung eines Prüfmusters sowie ein qualitativer Vergleich zwischen Behältern desselben Baumusters bisweilen nur schwer möglich. Durch die Vermessung einer Vielzahl von Testbehältern werden zunächst Maß und Umfang der auftretenden Abweichungen modaler Parameter erfasst. Mittels gezielter Modifikation einiger Messobjekte werden anschließend Abhängigkeiten identifiziert. Unterstützt werden die experimentellen Messungen durch die simultane Anwendung eines FE-Models, wobei simulative und experimentelle Ergebnisse verglichen sowie Einflüsse weiterer Parametervariationen numerisch erfasst und abgebildet werden können. T2 - DAGA 2018 CY - Munich, Germany DA - 19.03.2018 KW - Druckbehälter KW - Unsicherheiten KW - CODE AGE KW - Modalanalyse KW - Composite PY - 2018 VL - 44 SP - 91 EP - 94 CY - Berlin AN - OPUS4-45429 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - John, Sebastian A1 - Mair, Georg W. A1 - Schoppa, André A1 - Szczepaniak, Mariusz T1 - Monitoring of residual stresses in composite pressure vessels via modal analysis N2 - Within a current research project at the Federal Institute for Materials Testing and Research (BAM), the degradation process of composite pressure vessels is studied to be able to give more accurate lifetime predictions in future. The presented research is based on type III pressure vessels consisting of an aluminium tank which is fully wrapped with carbon fibre reinforced plastics. Focus is set on the analysis of residual stresses which are induced into the pressure vessel during manufacturing process in order to increase high cycle fatigue. However, with increasing lifetime residual stress conditions do change. To be able to measure and monitor stress conditions, the application of a non-destructive measurement method is aspired. In this paper, potential of an experimental modal analysis is worked out to capture and monitor aging and degradation effects in pressure vessels. With the presented method, information about changes in residual stress can be obtained via an analysis of the modal parameters. To realize an application, first, a finite element simulation is used to prove and evaluate potential capability and validity. In the following, a test bench is set up and successively optimized in its accuracy and efficiency. Sensitivity of the applied measurement technique is experimentally ascertained trough the measurement of several prestress modified pressure vessels. Finally, experimental results are interpreted and evaluated with the help of numerically gained findings. T2 - NOVEM 2018 CY - St. Eulalia, Ibiza, Spain DA - 07.05.2018 KW - Composite pressure vessel KW - Residual stress KW - Modal analysis PY - 2018 VL - 6 SP - Paper 175090, 1 EP - 9 AN - OPUS4-45220 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - John, Sebastian T1 - Erfassung und Bewertung von bauteilspezifischen Einflussfaktoren bei einer experimentellen Modalanalyse an Composite-Druckbehältern N2 - Auf Grund ihres Gewichtsvorteils sind Faserverbundwerkstoffe beim Bau von Hochdruckbehältern die dominierenden Werkstoffe. Mit dem zunehmenden Optimierungsdruck, Materialkosten und Gewicht einzusparen, nimmt das Lastniveau zu, weshalb auch die Bedeutung der Degradationsprozesse steigt. An der Bundesanstalt für Materialforschung und -prüfung (BAM) wird das Alterungsverhalten von Composite-Atemluftflaschen untersucht, um künftig genauere Aussagen zur Abschätzung der Lebensdauer und der damit einhergehenden Festlegung von Prüffristen geben zu können. Gegenstand der vorgestellten Untersuchungen sind Typ-III Druckbehälter, bestehend aus einem Aluminium-Liner und einer kohlefaserverstärkten Armierung. Dabei werden insbesondere Untersuchungen bezüglich der im Metall vorherrschenden Druckeigenspannungen betrachtet, welche zur Steigerung der Lastwechselfestigkeit fertigungsseitig induziert werden. Ziel ist es, mittels einer experimentellen Modalanalyse die inneren Spannungsverhältnisse zerstörungsfrei identifizieren und bewerten zu können. Auf Grund einer Vielzahl von Einflussfaktoren, wie beispielsweise alterungsbedingter Strukturveränderungen im Faserverbundmaterial oder Fertigungsabweichungen, ist jedoch die Einzelbewertung eines Prüfmusters sowie ein qualitativer Vergleich zwischen Behältern desselben Baumusters bisweilen nur schwer möglich. Durch die Vermessung einer Vielzahl von Testbehältern werden zunächst Maß und Umfang der auftretenden Abweichungen modaler Parameter erfasst. Mittels gezielter Modifikation einiger Messobjekte werden anschließend Abhängigkeiten identifiziert. Unterstützt werden die experimentellen Messungen durch die simultane Anwendung eines FE-Models, wobei simulative und experimentelle Ergebnisse verglichen sowie Einflüsse weiterer Parametervariationen numerisch erfasst und abgebildet werden können. T2 - DAGA 2018 CY - München, Germany DA - 19.03.2018 KW - Modalanalyse KW - Composite KW - Druckbehälter PY - 2018 AN - OPUS4-45430 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - John, Sebastian T1 - Monitoring of residual stresses in composite pressure vessels via modal analysis N2 - At the Bundesanstalt für Materialforschung und –prüfung (BAM), within a recent research project, the aging process of composite pressure vessels is investigated in order to be able to give more accurate lifetime predictions in future. All investigations are primarily based on type III pressure vessels consisting of an aluminium tank which is fully wrapped with carbon fibre reinforced plastics. Research is focused on residual stresses which are induced into the pressure vessel during manufacturing process in order to increase high cycle fatigue. However, with increasing lifetime residual stress conditions of type III pressure vessels change. For measuring and monitoring inner stress conditions, the application of a non-destructive measurement method is aspired. Within this paper, the potential of an experimental modal analysis is tested to determine aging and degradation effects of pressure vessels. Based on this method, information about changes of the residual stresses can be obtained via an analysis of the modal parameters. Realizing this, first a finite element model is used to prove and evaluate potential capability and validity for the application of an experimental modal analysis. Based on this, a test bench is set up and successively optimized in its accuracy and efficiency. The sensitivity of the applied measurement technique is experimentally evaluated via measuring multiple prestress modified pressure vessels. Furthermore, a selection of prestress modified pressure vessels is monitored via the presented method. Finally, experimentally obtained results are interpreted and evaluated with the help of numerically gained finding. T2 - NOVEM 2018 CY - St. Eulalia, Spain DA - 08.05.2018 KW - Composite pressure vessel KW - Residual stress KW - Cod-age KW - Modal analysis PY - 2018 AN - OPUS4-45242 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duffner, Eric A1 - Mair, Georg W. T1 - Lebensdauerabschätzung von Composite-Druckgefäßen / COD-AGE N2 - Angewendete Messverfahren im Themenfeldprojekt "Lebensdauerabschätzung von Composite-Druckgefäßen" / COD-AGE T2 - Beirat TF Material CY - BAM Berlin, Germany DA - 26.04.2018 KW - Lebensdauerabschätzung KW - Composite-Druckgefäße KW - Degradation PY - 2018 AN - OPUS4-44898 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - John, Sebastian A1 - Eisermann, René A1 - Mair, Georg W. T1 - Application of an experimental modal analysis on composite pressure vessels for monitoring prestress conditions N2 - Due to high specific stiffness, fibre reinforced plastics are the dominant material group for the design of mobile pressure vessels. At the Federal Institute of Materials Research and Testing (BAM) aging process of composite pressure vessels is studied to be able to give more accurate lifetime predictions in future. Investigations are based on type III breathing air cylinders consisting of an aluminium tank which is fully wrapped with carbon fibre reinforced plastics. Goal is to detect changes of residual stresses over life time which directly affect fatigue strength. Within this paper an approach is presented to monitor residual stresses via an experimental modal analysis (EMA). First, the influence of changed stress conditions on modal parameters is analysed via a numerical study. Secondly, a test bench for an EMA is set up. To be able to analyse cylinders of different prestress condition, several specimens are prestress modified via high-temperature and high-pressure treatment. During modification processes, specimens are monitored via optical fibres to control prestress modifications. Through experimental measurements of the modified specimens via EMA changes in prestressing can be detected. Finally, validity and accuracy of the EMA is evaluated critically by comparing all numerically and experimentally obtained data. T2 - INTERNOISE 2018 CY - Chicago, Illinois, USA DA - 25.08.2018 KW - Modal analysis KW - Residual stress KW - Composite KW - Pressure vessel PY - 2018 SN - 978-0-7918-5142-5 SP - 6143, 1 EP - 10 AN - OPUS4-46329 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Spode, Manfred A1 - Mair, Georg W. T1 - Monte Carlo Simulation - Prinzip und Beispiel N2 - Die Monte-Carlo-Simulation ist eine geeignete Methode, um Festigkeitseigenschaften wie z.B. Berstdruck, oder auch die Lastwechselfestigkeit von ganzen Population von Druckbehältern zu simulieren. Dies erlaubt wiederum die systematische Analyse der Wirksamkeit von deterministischen Mindestanforderungen und die Optimierung entsprechender Zulassungsvorschriften. T2 - BAM-Kolloquium der 3. Abteilung CY - BAM Berlin, Germany DA - 08.11.2018 KW - Monte Carlo Simulation KW - Faserverbundwerkstoffe KW - Druckbehälter KW - Berstfestigkeit KW - Lastwechselfestigkeit PY - 2018 AN - OPUS4-46628 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Xie, Zhuocheng A1 - Atila, Achraf A1 - Guénolé, Julien A1 - Korte-Kerzel, Sandra A1 - Al-Samman, Talal A1 - Kerzel, Ulrich T1 - Predicting grain boundary segregation in magnesium alloys: An atomistically informed machine learning approach N2 - Grain boundary (GB) segregation substantially influences the mechanical properties and performance of magnesium (Mg). Atomic-scale modeling, typically using ab-initio or semi-empirical approaches, has mainly focused on GB segregation at highly symmetric GBs in Mg alloys, often failing to capture the diversity of local atomic environments and segregation energies, resulting in inaccurate structure-property predictions. This study employs atomistic simulations and machine learning models to systematically investigate the segregation behavior of common solute elements in polycrystalline Mg at both 0 K and finite temperatures. The machine learning models accurately predict segregation thermodynamics by incorporating energetic and structural descriptors. We found that segregation energy and vibrational free energy follow skew-normal distributions, with hydrostatic stress, an indicator of excess free volume, emerging as an important factor influencing segregation tendency. The local atomic environment’s flexibility, quantified by flexibility volume, is also crucial in predicting GB segregation. Comparing the grain boundary solute concentrations calculated via the Langmuir-McLean isotherm with experimental data, we identified a pronounced segregation tendency for Nd, highlighting its potential for GB engineering in Mg alloys. This work demonstrates the powerful synergy of atomistic simulations and machine learning, paving the way for designing advanced lightweight Mg alloys with tailored properties. KW - Machine learning KW - Grain boundary segregation KW - Magnesium alloys KW - Atomistic simulation PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-638499 DO - https://doi.org/10.1016/j.jma.2025.03.021 SN - 2213-9567 VL - 13 IS - 6 SP - 2636 EP - 2650 PB - Elsevier B.V. AN - OPUS4-63849 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Becker, Ben A1 - Mair, Georg W. A1 - Klauke, André T1 - Einfluss der Unsicherheiten von Stichprobenprüfungen auf die Sicherheitsbewertung von Composite-Druckgefäßen N2 - Viele Konzepte zur Sicherheitsbewertungen beruhen auf der Untersuchung weniger, oder einzelner Prüfergebnisse. Aber auch im Fall umfangreicherer statistischer Untersuchungen können nur begrenzte Stichproben untersucht werden. Mittelwerte und Streuung kleiner Stichproben weichen mehr oder weniger von den wahren Eigenschaften des untersuchten Baumusters ab. Solche Abweichungen werden derzeit nicht oder nur sehr vage berücksichtigt. In diesem Aufsatz wird der Einfluss der Unsicherheiten aus Stichproben anhand der Bewertung von Composite-Druckgefäßen durch Berst- und Lastwechselprüfungen dargestellt. KW - Akzeptanzwahrscheinlichkeit KW - GTR 13 KW - Überlebenswahrscheinlichkeit KW - Langsame Berstprüfung KW - Stichprobenumfang KW - Lastwechselprüfung PY - 2016 SN - 2191-0073 VL - 6 IS - 7/8 SP - 27 EP - 33 PB - Springer-VDI-Verlag CY - Düsseldorf AN - OPUS4-37061 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mair, Georg W. A1 - Becker, Ben T1 - Practical applications of CPVs - ESR 11: Accumulation of fibre breaks under time-dependent loads in CFRP materials of composite cylinders N2 - Das Anwendungsspektrum von CPV (composite pressure vessels) ist vielschichtig. Aber auch die Versagensformen und das Spektrum der Messmethoden ist vielfältig. Anhand verschiedener, in der BAM festgestellter Effekte wird gezeigt, warum die micromechnanische Betrachtung des Composties von so großem Interesse für die Vorhersage der Alterung von CPVn ist. N2 - The application range of CPV (composite pressure vessels) is multifaceted. But also the failure forms and the spectrum of measurement methods is manifold. On various, at BAM observed effects, it is shown why the micromechanical analysis of the composites is of such great interest for the prediction of aging effects of CPVs. T2 - Kick-Off Meeting FiBreMoD CY - KU Leuven, Belgium DA - 27.03.2017 KW - Composite KW - Degradation KW - Pressure increase rate KW - Slow burst test PY - 2017 AN - OPUS4-41711 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Brink, Arne Nielsen T1 - Einsatz der Impuls-Thermografie zur quantitativen zerstörungsfreien Prüfung im Bauwesen N2 - Qualitative und quantitative Möglichkeiten der Impuls-Thermografie als zerstörungsfreies Prüfverfahren im Bauwesen werden dargelegt. Es wird aufgezeigt, inwiefern sich die Impuls- Thermografie zur Lösung des inversen Problems eignet. N2 - Non-destructive testing in civil engineering gains more and more importance. So far it had only be used selectively for damage investigations at reconstruction measures for example. But in the future it could play a decisive role in the field of quality assurance. A requirement for applying non-destructive testing methods is their suitability for daily use. Therefore enhancements of the techniques which are partly at the laboratory stage up to technically mature testing methods with an adequate standardisation is a clear defined aim for the research institutions in this field. A method capable for non-destructive testing is impulse thermography, as it is an established technique for material testing in other industry branches. In addition passive thermography in civil engineering is accepted tool for the thermal testing of stationary systems. The advantages of thermography are the possibility of investigating extensive constructions and components fast and broadly and its imaging application allowing the data analysis directly at the site. Within the scope of this work qualitative and quantitative possibilities of impulse thermography as a non-destructive testing method will be presented. It will be shown to what extent impulse thermography is suited for solving the inverse problems. For investigating the practicability experimental measurements were made in the laboratory at three different practical specimen. In detail, voids in concrete structures (Pk1), delaminations of plaster on concrete constructions (Pk2) and defects behind cleaving tiles taken in thick bed mortar on concrete walls (Pk3) were studied. Besides the experimental measurements numerical simulations were carried out. Therefore a program was written based on finite differences. The method and the boundary conditions and the simulation program are described in this work. With the help of the program an extensive variation of every influence parameter was undertaken for specimen Pk1. In particular the effects on the maximum temperature difference between a reference and a defect and on the time of its appearance were analysed. After the parameter variation numerical simulations were carried out for the three specimen along the lines of the experimental measurements and compared with them. While the measurements and simulations for specimen Pk1 are in agreement on the main lines, the results diverge substantial for the other two specimen. Feasible reasons for these differences are discussed in chapter 7. With regard to the quantitative possibilities of impulse thermography in the scope of this work two approaches were considered. On the one hand the simulation results for specimen Pk1 were analysed systematically and used for the determination of the void depths. On the other hand the experimental and the simulated temperature time curves were fitted with a theoretical model. The results prove the suitability of impulse thermography for non-destructive testing in civil engineering for the tasks chosen within the scope of this work. T3 - BAM Dissertationsreihe - 7 KW - Impuls-Thermografie KW - Bauwesen PY - 2005 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1510 SN - 978-3-86509-300-0 SN - 1613-4249 VL - 7 SP - 1 EP - 122 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-151 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Hoffmann, Heike T1 - Untersuchungen zur Biozidauswirkung auf Bodenbakterien mit Hilfe von mikrobiologischen und molekularbiologischen Methoden N2 - Angemessene Methoden zur Überprüfung von Bakterienpopulationen im Boden sind für die toxikologische Bewertung von Chemikalien, Bioziden und schadstoffbelasteten Böden besonders wichtig, da sie Auskünfte über die biologische Wirksamkeit eines Stoffes auf Organismen geben. Das Ziel der vorliegenden Arbeit bestand einerseits darin, molekularbiologische Methoden (Fluoreszenz in situ Hybridisierung) zur Analyse mikrobieller Populationen für den Lebensraum Boden zu etablieren. Anderseits sollte die Charakterisierung und funktionelle Beschreibung der mikrobiellen Bodenpopulation unter Biozideinfluss in zwei unterschiedlichen Modellsystemen (in Flüssigkulturen und Bodensystem) erfolgen. Seit einiger Zeit erfolgt eine Wandlung in der Holzschutzmittel-anwendung von metallhaltigen zu organisch basierten Wirkstoffen. Der Austrag und die Auswirkung von zwei organischen Holzschutzmittel-komponenten (Tebuconazol und Benzalkoniumchlorid) aus dem Holz in den Boden wurde zunächst mit Hilfe von Kultivierungstechniken und chemischen Analysen untersucht. Durch Bestimmung der koloniebildenden Einheiten (KBE) konnte eine Abschätzung über die Auswirkung der Biozide auf die Bodenbakterien gemacht werden. Die methodischen Einschränkungen und die Arbeitsintensität machte die Notwendigkeit für molekularbiologischer Methoden deutlich. Als zentrale molekularbiologische Methode wurde die Fluoreszenz in situ Hybridisierung (FISH) angewendet. Das Potential dieser Methode wurde zum einen an einem Modellsystem in Flüssigkulturen ("in vitro") getestet und zum anderen durch Etablierung einer Extraktionsmethode als Vorschritt der FISH- Technik für Bodensysteme anwendbar gemacht. Um zu verifizieren, inwieweit Biozide (besonders Tebuconazol und Benzalkoniumchlorid) auf unterschiedliche Bakteriengruppen wirken, wurde ein Modellsystem "in vitro" entwickelt. Anhand von ausgewählten Bakterienarten konnte gezeigt werden, dass mit Hilfe von FISH und einer "Färbe"- Methode (Live/Dead-Test) die Wirksamkeit der Biozide abgeschätzt werden kann. Es zeigte sich zum Beispiel, dass die Gram-Bakterien i.d.R. empfindlicher gegenüber Benzalkoniumchlorid waren als Gram-Bakterien. Die Untersuchungen an ausgewählten Reinkulturen und Mischkulturen erlaubten eine quantitative Abschätzung der Biozidauswirkungen und bieten ein Potential, Biozide vor ihrer Anwendung zu testen. Im Boden stören bzw. verhindern die Huminstoffe die Anwendung von FISH. Durch Etablierung einer Extraktionsmethode, bei der mit Hilfe von Polyvinylpyrrolidon (PVP) die Bakterienextrakte aufgereinigt werden, gelang es, die FISH-Technik auch für Bodensysteme anzuwenden. Es wurde ein zweites Modellsystem untersucht, bei dem die Populationänderung im Boden direkt durch FISH überprüft und gleichzeitig die Auswirkung der Biozide auf die Bodenfunktion anhand der Messung der Bodenatmung bestimmt wurde. Mit diesen Untersuchungen konnte gezeigt werden, dass bestimmte Bakteriengruppen bei toxischer Auswirkung von Tebuconazol und Benzalkoniumchlorid auf die Bodenatmung entweder prozentual im Boden zurückgingen (Gram-Bakterien mit niedrigen G+C- Gehalt durch Tebuconazolkontamination), oder andere Gruppen, einen gesteigerten Anteil in der Population zeigten (Proteobakterien der Subklasse Alpha und Gamma durch Benzalkoniumchlorid). Es war so möglich, durch FISH die Verteilung verschiedener phylogenetischer Gruppen mittels Einsatz spezifischer Oligonukleotidsonden im Boden zu untersuchen. Diese Untersuchungen sind geeignet, Bakterienarten mit möglichen hohen Abbaupotentialen zu finden. Anhand von verschiedenen Fallbeispielen von Verunreinigungen in Böden und Flüssigkulturen wurden die Möglichkeiten des Einsatzes von molekularbiologischen Methoden (besonders FISH) aufgezeigt. N2 - Suitable analysis techniques to detect bacterial communities are essential to assess the toxicity of chemical, biocides and polluted soil, because they can provide direct information about the biological efficacy of a specific compound on the organisms. The goal of the present thesis was firstly, to develop molecularbiological methods to investigate microbial population in soil ecosystems, and secondly to apply these methods for the characterization of microbial communities under biocide pollution. In recent times metal-based substances normally employed in wood preservation are being more commonly replaced by substances with an organic basis. The effluence and effect of two wood preserver compounds (tebuconazole, benzalconiumchloride) discharged from the wood into the soil was investigated using culture depending techniques and chemical analysis. By determination of colony forming units (cfu) one can estimate the effects of biocides on the soil bacteria. Due to methodical limitations and the level of work involved for such analysis, the necessity to develop molecular biological methods is evident. The fluorescence in situ hybridisation (FISH) was used as the basis for molecular biological investigations. On the one hand it was possible to test the potential of this method in a modellsystem („in vitro“), and on the other to apply it on soilsystems after establishing an extraction method as a first step before the FISH-technique. To verify how biocides (especially tebuconazole and benzalconiumchloride) effect different bacteria groups, the mode of action was tested in the model „in vitro“ system. By employing the FISH-technique and a „staining“- method (Live/Dead- test, moleculare probes, NL), the efficacy of the biocides could be estimated. It was shown that gram positive bacteria were more sensitive against benzalconiumchloride than gram negative bacteria. Investigations on these type of modellsystems with pure and mix cultures enable a quantitative evaluation of the biocides effectiveness, and provide a possibility for checking new biocides before application. In soil humic acid inhibit the application of FISH. An extraction method was established which functions by cleaning the bacterial extract with polyvinylpyrrolidone (PVP) and so it was possible to detect bacteria in soil with the FISH-technique. In a second modellsystem the changes of the population in the soil were investigated directly by FISH, while the soil function was controlled separately by measuring the soil respiration. In this examination it was shown, that under toxic influence to the soil respiration some bacteria groups decreased (gram positive bacteria with low G+C- Content under tebuconazole influence) in the soil, whereas other groups increased (Proteobacteria of the subclasses alpha and gamma under benzalconiumchloride influence). By using different case examples in this thesis, it was possible to demonstrate the detection of the different physiological groups with rRNA-targeting oligonucleotides in the soil. In this manner the potential of molecular biological techniques (in-particular FISH) for the analysis of impurities in soil was demonstrated. T3 - BAM Dissertationsreihe - 3 KW - Biozidauswirkung KW - mikrobiologischen und molekularbiologischen Methoden PY - 2004 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1550 SN - 978-3-86509-201-2 SN - 1613-4249 VL - 3 SP - 1 EP - 168 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-155 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Lebid, Solomija T1 - Perturbations in behaviour of fibre Bragg grating sensors introduced by local thermal and mechanical influences N2 - Novel fibre optic sensor (FOS) systems maintaining fibre Bragg gratings (FBG) are finding wide application for health monitoring of large-scale structures such as dams, bridges, towers, as well as aircrafts, robots, automotive vehicles, and in composite technology. The principal advantage of such type of sensors is that the measured information is wavelength encoded (an absolute quantity). The main advantages include small size, immunity against electromagnetic field, good resolution, high sensitivity, and possibility to work in adverse environment. Especially small dimensions of the sensor allow its application for investigation of composite materials. The use of sensors enables to get information in areas, where other sensors would affect the structure or the material. On the other hand, it is important to keep signal stability of the sensor to the measured value of interest and obtain reliable data. Intimate embedment produces, however, additional perturbations affecting optical fibre sensor such as general mechanical stress, microbending, bending, and point-wise transverse load, which result in such undesirable sensor signal changes as attenuation, birefringence, spectrum broadening, sideband increasing, or small wavelength shift. No reliable knowledge about those effects and their consequences to the measured signal could be found in literature. This lack of knowledge led to the motivation of this work. The thesis discusses behaviour of uniform short-period fibre Bragg grating signal under before mentioned perturbing influences. The main accent is made onto theoretical and experimental study of additional mechanical perturbations: point-wise transverse indentation, and microbending, arising at sensor operation depending on the grating integration type and measurement purpose. Response of this type of gratings (unapplied and integrated in/on the object to be mesaured) to the axial strain and composite-integrated gratings to the temperature is also investigated. Problems arising from the sensor fixing on/in the object to be measured are considered. T3 - BAM Dissertationsreihe - 2 PY - 2004 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1568 SN - 978-3-86509-136-9 SN - 1613-4249 VL - 2 SP - 1 EP - 170 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-156 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Reusch, Frederik T1 - Entwicklung und Anwendung eines nicht-lokalen Materialmodells zur Simulation duktiler Schädigung in metallischen Werkstoffen N2 - Diese Arbeit umfasst die Entwicklung, Implementierung und Anwendung einer nicht-lokalen, gradientenabhängigen Erweiterung des lokalen Gurson-Modells zur Simulation duktiler Schädigung für metallische Werkstoffe, um die Anwendungsgrenzen lokaler Schädigungsmodelle im Rahmen der FE-Methode bzgl. Netzabhängigkeit und Lokalisierung von Simulationsergebnissen zu überwinden. Zu den offenen Problemen bei der Anwendung von lokalen, inelastischen Schädigungsmodellen gehört u. a. die Abhängigkeit der erzielten Ergebnisse von der Größe und Orientierung der zur Strukturdiskretisierung eingesetzten Finiten Elemente. Diese Netzabhängigkeit tritt insbesondere bei der Verwendung lokaler Stoffgesetze und der Simulation entfestigenden Materialverhaltens auf. Diese Beschränkungen lokaler Modelle sind maßgeblich auf den Eindeutigkeitsverlust der Lösung des Systems der konstitutiven Gleichungen durch die Modellierung von Entfestigungsvorgängen zurückzuführen. Ausgangspunkt für die Entwicklung einer nicht-lokalen Formulierung des Gurson- Modells stellt die Zielsetzung dar, die lokale Beschreibung der Schädigungsentwicklung durch die Evolutionsgleichung des Hohlraumvolumenanteils unter Berücksichtigung des Gradienten der räumlichen Schädigungsverteilung zu erweitern. T3 - BAM Dissertationsreihe - 1 KW - Schadensmechanik KW - Numerisches Modell KW - Duktilität KW - Rissausbreitung PY - 2003 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1573 SN - 978-3-86509-092-3 SN - 1613-4249 VL - 1 SP - 1 EP - 194 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-157 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Weltschev, Margit A1 - Niebergall, Ute A1 - Haufe, Manuela A1 - Heyer, Martina T1 - Vergleich der Materialeigenschaften von Polyethylenformstoffen und der Baumusterprüfungen von Gefahrgutverpackungen in Abhängigkeit von der Vorlagerungsdauer mit 55 %-iger Salpetersäure N2 - Die zum Vergleich der Polyethylenformstoffe für eine Bauart in der DIN EN 15507: 2009 – Verpackung – Verpackungen zur Beförderung gefährlicher Güter – Vergleichende Werkstoffprüfung von Polyethylensorten ausgewählten Materialkennwerte Schmelze-Masse-Fließrate MFR, Dichte D, Kerbschlagzähigkeit acN bei -30 °C, Spannungsrissbeständigkeit FNCT (full notch creep test) und Beständigkeit gegen oxidativen Abbau Ox (bestimmt durch den prozentualen Anstieg der MFR in 55 %-iger Salpetersäure) stehen in einer systematischen Beziehung mit Baumusterprüfungen. So stehen die mit Prüfkörpern aus gepressten Platten bestimmte Kerbschlagzähigkeit acN bei -30 °C und die Beständigkeit gegen oxidativen Abbau der Polyethylenformstoffe in einem Zusammenhang mit den Fallprüfungen der Baumuster aus diesen Formstoffen bei -18 °C, wobei die Baumuster einer 21-tägigen Vorlagerung mit der Standardflüssigkeit 55 %-ige Salpetersäure bei 40 °C unterzogen werden. Untersuchungen in der Dissertation zum Thema: Vergleich der Materialkennwerte von Formstoffen aus Polyethylen hoher Dichte mit dem Baumusterverhalten von Gefahrgutverpackungen haben gezeigt, dass bei 21-tägiger Vorlagerung der Baumuster mit 55 %-iger Salpetersäure die Grenzfallhöhen ansteigen, anstatt zu sinken. Zur Bestätigung und Erweiterung dieser Untersuchungsergebnisse wurden die Abhängigkeit der Grenzfallhöhen in den Fallprüfungen bei -18 °C, der MFR sowie der Zugeigenschaften Zugfestigkeit, Bruchdehnung und E-Modul von der Dauer der Vorlagerung mit 55 %-iger Salpetersäure bei 40 °C und 23 °C untersucht. Verpackungsbaumuster aus drei Formstoffen verschiedener Hersteller wurden mit 55 %-iger Salpetersäure 21, 42 und 84 Tage bei 40 °C sowie 6 Monate bei 23 °C vorgelagert. Die MFR und die Zugeigenschaften wurden von Kanisterwandausschnitten bestimmt. In Fallprüfungen bei -18 °C wurden die Grenzfallhöhen der Baumuster ermittelt. Die Werte der Kerbschlagzähigkeit bei -30 °C der Formstoffe stehen nicht im Zusammenhang mit den in den Kältefallprüfungen ermittelten Grenzfallhöhen. Die Grenzfallhöhen der nicht vorgelagerten Kanister aus den Formstoffen mit niedrigerer Kerbschlagzähigkeit sind höher im Vergleich zum Formstoff mit höherer Kerbschlagzähigkeit. Der oxidativ schädigende Einfluss der Salpetersäure wirkt sich in höherem Maße bei dem Formstoff mit der niedrigeren Beständigkeit gegen oxidativen Abbau in einer stärkeren Reduzierung der Grenzfallhöhen mit zunehmender Vorlagerungsdauer aus. Die 21-tägige Vorlagerung mit 55 %-iger Salpetersäure bei 40 °C bewirkte bei den Kanistern aus Formstoffen mit höherer Beständigkeit gegen oxidativen Abbau eine Erhöhung der Grenzfallhöhe in den Kältefallprüfungen. Mit Erhöhung der Vorlagerungszeit der Kanister auf 42 und 84 Tage wurden auch die Grenzfallhöhen der Kanister aus diesen Formstoffen aufgrund der mit dem längeren Zeitraum der Einwirkung verbundenen stärkeren oxidativen Schädigung durch die Salpetersäure reduziert. Die Grenzfallhöhe der Kanister aus dem Formstoff mit der niedrigeren Beständigkeit gegen oxidativen Abbau wurde dagegen durch die 21-tägige Vorlagerung erniedrigt und stieg mit zunehmender Vorlagerungsdauer wieder an. Der Formstoff wurde durch die Einwirkung der Salpetersäure über einen längeren Zeitraum elastisch. Gemäß DIN EN ISO 16101 ist die oxidativ schädigende Wirkung der 55 %-igen Salpetersäure über einen Zeitraum von 21 Tagen bei 40 °C mit der oxidativ schädigenden Wirkung der 55 %-igen Salpetersäure innerhalb von 180 Tagen (6 Monaten) bei 23 °C zu vergleichen. Der Vergleich der Grenzfallhöhen der Kanister und der MFR von Wandausschnitten aus diesen Kanistern nach 21-tägiger Vorlagerung bei 40 °C und nach der sechsmonatigen Vorlagerung bei 23 °C zeigte, dass die oxidative Schädigung der Polyethylenformstoffe nach sechs Monaten Vorlagerung bei 23 °C stärker im Vergleich zur 21-tägigen Vorlagerung bei 40 °C ist. Die Messergebnisse zeigten deutlich, dass die sechsmonatige Vorlagerung der Kanister bei 23 °C einen höheren Anstieg der MFR und niedrigere Grenzfallhöhen der Kanister in den Kältefallprüfungen im Vergleich zur 21-tägigen Vorlagerung der Kanister bei 40 °C bewirkte. Als Folge der Diffusion von Salpetersäure in die Polyethylenformstoffe und ihrer Reaktion mit dem Polymeren verändern sich die mechanischen Eigenschaften. Die prozentualen Werte der Abnahme bzw. Zunahme der Zugfestigkeit und der Bruchdehnung von Probekörpern aus der Seitenwand der Baumuster nach unterschiedlichen Vorlagerungszeiten stehen nur teilweise mit den Grenzfallhöhen der Kanister in den Kältefallprüfungen im Zusammenhang. Bemerkenswert ist, dass beim Vergleich der Zugfestigkeit und der Bruchdehnung des Formstoffes mit einer hohen Beständigkeit gegen oxidativen Abbau mit den Grenzfallhöhen der Kanister aus diesem Formstoff diese Materialkennwerte mit zunehmender Vorlagerungsdauer ansteigen, aber die Grenzfallhöhe nur nach der 21-tägigen Vorlagerung ansteigt und anschließend mit zunehmender Vorlagerungsdauer abfällt. Zugfestigkeit und Bruchdehnung der Probekörper aus dem Formstoff mit der geringeren Beständigkeit gegen oxidativen Abbau sinken in Analogie zu den Grenzfallhöhen mit steigender Vorlagerungsdauer der Kanister mit der Säure. Der Vergleich der Werte des E-Moduls mit den Grenzfallhöhen zeigte, dass bei den Kanistern aus dem Formstoff mit der niedrigeren Beständigkeit gegen oxidativen Abbau sich E-Modul und Grenzfallhöhe analog verhalten. Mit zunehmender Vorlagerungsdauer der Kanister steigen der E-Modul und die Grenzfallhöhen in den Kältefallprüfungen an. Die, durch die Einwirkung der Salpetersäure, entstandenen Eigenspannungszustände sind die Ursache für den ansteigenden E- Modul der Probekörper aus diesen Formstoffen. Bei den Probekörpern von Kanistern aus dem Formstoff mit der höheren Beständigkeit gegen oxidativen Abbau wurde ein markanter Abfall des E-Moduls nach 21-tägiger Vorlagerung der Kanister gemessen. Der E-Modul sinkt noch geringfügig nach der 42-tägigen Vorlagerung und steigt mit zunehmender Vorlagerungsdauer dagegen wieder an. Die Grenzfallhöhen verhalten sich erwartungsgemäß gegenläufig. T3 - BAM Forschungsberichtreihe - 293 PY - 2010 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1580 SN - 978-3-9813853-3-5 SN - 0938-5533 VL - 293 SP - 1 EP - 25 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-158 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Schoßig, Jörg A1 - Berger, Anka A1 - Malow, Marcus A1 - Krause, Ulrich T1 - Beurteilung und Verhinderung von Selbstentzündung und Brandgasemission bei der Lagerung von Massenschüttgütern und Deponiestoffen N2 - Im Ergebnis des Vorhabens steht für die praktische Anwendung eine wissenschaftlich fundierte Methode der Gefahrenbewertung für Selbstentzündungsvorgänge bei der Lagerung von Massenschüttgütern, Deponiestoffen und Recyclingmaterialien zur Verfügung. Diese Methode besteht aus drei Bestandteilen: - Experimentelle Bestimmung der relevanten physiko-chemischen Eigenschaften des Materials, - Experimentelle Bestimmung des Reaktionsverhalten mittels thermischer Analyseverfahren, - Vorhersage der Selbstentzündung und des Brandverlaufes durch numerische Simulation anhand der realen Geometrie der Lageranordnung. Eine solche Methode wurde bisher nicht systematisch angewendet, weshalb sowohl bei der Erstellung von Brandschutzkonzepten durch die Betreiber von Deponien oder Recyclinglagern als auch bei der Genehmigung solcher Anlagen durch die Behörden große Unsicherheit bezüglich des vorbeugenden Brandschutzes bestehen. Diese Unsicherheiten können mit den Ergebnissen des Vorhabens ausgeräumt werden. Den Nutzen hieraus ziehen vor allem KMU, die den Hauptteil der Betreiberfirmen von Deponien und Recyclinglagern stellen. Darüber hinaus erwuchsen aus dem Vorhaben auch grundlegende Erkenntnisse zum thermischen und Reaktionsverhalten solcher Lager: - Gemische von Kunststoffen mit zellulosehaltigen oder faserartigen Stoffen sowie Gemische von Kunststoffen mit inerten Stoffen zeigen eine stärkere Selbstentzündungsgefahr als reine Kunststoffe. - Auch bei sehr geringen Anteilen brennbarer Stoffe kommt es noch zu gefährlicher Wärmefreisetzung. - Bei heterogener Verteilung der brennbaren Komponente (brennbare Einschlüsse in nicht-brennbarem Material) kann eine „Übertragung“ der Zündung zwischen brennbaren Einschlüssen erfolgen. Dies spiegelt z.B. die Situation in Lagern für Baumischabfälle wieder. Mit dem im Vorhaben entwickelten mathematischen Modell können Selbstentzündungsprozesse in beliebigen Lageranordnungen vorhergesagt werden. Die Ziele des Vorhabens wurden erreicht. Weiterer Forschungsbedarf wurde zu folgenden Teilaspekten erkannt: - Selbstentzündungsverhalten von Abfällen, die als sogenannte Ersatzbrennstoffe aufbereitet werden (Pressballen mit und ohne Folieumwicklung), - tiefer gehende Klärung der Reaktionsmechanismen beim Abbrand von Abfallgemischen. T3 - BAM Forschungsberichtreihe - 291 PY - 2010 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1600 SN - 978-3-9813346-6-1 SN - 0938-5533 VL - 291 SP - 1 EP - 56 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-160 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 42, Heft 2 T3 - Amts- und Mitteilungsblatt der BAM - 2/2012 PY - 2012 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-119 SN - 0340-7551 VL - 42 IS - 2 SP - 1 EP - 151 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-11 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 42, Heft 1 T3 - Amts- und Mitteilungsblatt der BAM - 1/2012 PY - 2012 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-129 SN - 0340-7551 VL - 42 IS - 1 SP - 1 EP - 49 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-12 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 41, Heft 4 T3 - Amts- und Mitteilungsblatt der BAM - 4/2011 PY - 2011 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-134 SN - 0340-7551 VL - 41 IS - 4 SP - 1 EP - 125 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-13 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 41, Heft 3 T3 - Amts- und Mitteilungsblatt der BAM - 3/2011 PY - 2011 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-143 SN - 0340-7551 VL - 41 IS - 3 SP - 1 EP - 43 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-14 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 41, Heft 2 T3 - Amts- und Mitteilungsblatt der BAM - 2/2011 PY - 2011 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-159 SN - 0340-7551 VL - 41 IS - 2 SP - 1 EP - 111 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-15 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 41, Heft 1 T3 - Amts- und Mitteilungsblatt der BAM - 1/2011 PY - 2011 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-162 SN - 0340-7551 VL - 41 IS - 1 SP - 1 EP - 187 PB - Bundesanstalt für Materialforschung und -prüfung CY - Berlin AN - OPUS4-16 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 40, Heft 4 T3 - Amts- und Mitteilungsblatt der BAM - 4/2010 PY - 2010 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-172 SN - 0340-7551 VL - 40 IS - 4 SP - 1 EP - 59 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-17 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 40, Heft 3 T3 - Amts- und Mitteilungsblatt der BAM - 3/2010 PY - 2010 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-183 SN - 0340-7551 VL - 40 IS - 3 SP - 1 EP - 293 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-18 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 40, Heft 2 T3 - Amts- und Mitteilungsblatt der BAM - 2/2010 PY - 2010 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-190 SN - 0340-7551 VL - 40 IS - 2 SP - 1 EP - 381 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-19 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 40, Heft 1 T3 - Amts- und Mitteilungsblatt der BAM - 1/2010 PY - 2010 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-208 SN - 0340-7551 VL - 40 IS - 1 SP - 1 EP - 127 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-20 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Hoffmann, Dirk A1 - Niesel, Konrad T1 - Zur Quantifizierung des Effekts von Luftverunreinigungen auf Putzmörtel N2 - Das Ziel der Versuchsreihe war, einen Zusammenhang zwischen der Höhe der Immissionsrate von Luftverunreinigungen und dem Schädigungsgrad eines Baustoffes herauszufinden, um festzustellen, ob sich eine sogenannte Dosis-Wirkungs-Beziehung aufstellen lässt. T3 - BAM Forschungsberichtreihe - 209 PY - 1995 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2410 SN - 978-3-89429-594-5 SN - 0938-5533 VL - 209 SP - 1 EP - 76 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-241 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Lietze, Dieter T1 - Grenze der Flammendurchschlagsicherheit von Sperrschichten aus Brandsicherungen bei Deflagrationen und bei einem Nachbrand N2 - In der Arbeit wird über die Ergebnisse umfangreicher Versuchsserien berichtet, mit deren Hilfe Aussagen über die Abhängigkeit der Grenze der FlammendurschIagsicherheit derartiger Flammensperren von der Gasphase und den geometrischen Randbedingungen wie Nennweite, Einbaugeometrie, Spaltweite, Spaltgeometrie usw. gemacht werden können. T3 - BAM Forschungsberichtreihe - 206 KW - Flammensperre KW - Sperrschicht KW - Bandsicherungen KW - Spaltweite KW - Grenzspaltweite KW - Deflagration KW - Detonation KW - Detonationsanlaufstrecke KW - Stoßwelle KW - Nachbrand KW - Duerbrand PY - 1994 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2442 SN - 978-3-89429-517-1 SN - 0938-5533 VL - 206 SP - 1 EP - 51 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-244 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Limberger, Ernst A1 - Struck, Werner T1 - Der Glaskugelsack als Prüfkörper für Beanspruchungen durch weichen Stoß - eine erweiterte Modellvorstellung N2 - Eine erweiterte Modellvorstellung für den Glaskugelsack als Prüfkörper für den "weichen Stoß", Ausgehend von linearen Masse-Feder-Schwingungen wird aus Versuchen mit verschiedenen Bauteilen die Federsteifigkeit des Glaskugelsacks bestimmt und eine Anpassung bestehender Richtlinien vorgeschlagen. T3 - BAM Forschungsberichtreihe - 204 PY - 1994 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2467 SN - 978-3-89429-484-1 SN - 0938-5533 VL - 204 SP - 1 EP - 32 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-246 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Ludwig, Jörg A1 - Schulz-Forberg, Bernd T1 - Sicherheitsniveaus von Transporttanks für Gefahrgut N2 - Es werden Wege aufgezeichnet, die zur Abschätzung von Sicherheitsniveaus für verschiedene Tanktypen führen. Hieraus folgend lassen sich Mindestsicherheitsniveaus festlegen und auf diese Weise Gefahrguttanks optimieren bzw. deren Schwachstellen eliminieren. T3 - BAM Forschungsberichtreihe - 203 PY - 1994 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2473 SN - 978-3-89701-483-3 SN - 0938-5533 VL - 203 SP - 1 EP - 57 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-247 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Holzlöhner, Ulrich A1 - August, Hans A1 - Meggyes, Tamás A1 - Brune, Matthias T1 - Deponieabdichtungssysteme – Statusbericht N2 - Stand der Technik und Wissenschaft auf dem Gebiet der Deponieabdichtungssysteme. Schwerpunktmäßig werden Kombinationsabdichtungen (Erdstoffdichtschicht im Pressverbund mit einer Kunststoffdichtungsbahn) und Dichtwände behandelt. T3 - BAM Forschungsberichtreihe - 201 PY - 1994 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2494 SN - 978-3-89429-475-2 SN - 0938-5533 VL - 201 SP - 1 EP - 220 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-249 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Arndt, Detlef A1 - Borchardt, Kerstin A1 - Croy, F. A1 - Geyer, Emil A1 - Henschen, Joachim A1 - Maierhofer, Christiane A1 - Niedack, Marianne A1 - Rudolphi, Michael A1 - Schaurich, Dieter A1 - Weise, Frank A1 - Wiggenhauser, Herbert T1 - Anwendung u. Kombination zerstörungsfreier Prüfverfahren zur Bestimmung der Mauerwerksfeuchte im Deutschen Dom N2 - Am Deutschen Dom wurden Mikrowellenabsorptionsmessungen, Radar und Infarot- Thermographie als moderne zerstörungsfreie Prüfverfahren der Feuchtemessung in Mauerwerk erprobt. Ergänzende numerische Simulationsrechnungen des gekoppelten Wärme- und Feuchtetransports sollen bei der Auswahl von Trockenlegungskonzepten helfen. T3 - BAM Forschungsberichtreihe - 200 PY - 1994 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2509 SN - 978-3-89429-423-X SN - 0938-5533 VL - 200 SP - 1 EP - 84 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-250 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Limberger, Ernst A1 - Brandes, Klaus A1 - Herter, Jürgen A1 - Berner, Klaus T1 - Kinetische Grenztragfähigkeit von stoßartig belasteten Stahlbetonbauteilen - Versuche an Stahlbetonbalken, Teil 2 N2 - 5. Bericht im Rahmen d. Forschungsvorhabens 1500 121. Es ist die Fortsetzung und Ergänzung der im Bericht 127 dokumentierten und erläuterten Versuche an Stahlbetonbalken. T3 - BAM Forschungsberichtreihe - 128 KW - Kinetische Grenztragfähigkeit KW - Stahlbetonbalken KW - Statische Beanspruchung KW - Stoßbeanspruchung KW - Servo-hydraulische Versuchseinrichtung KW - Energieaborptionsvermögen KW - Biegeversagen KW - Plastisches Gelenk KW - Beanpruchungsgeschichte PY - 1986 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3226 SN - 978-3-88314-568-8 SN - 0938-5533 VL - 128 SP - 1 EP - 88 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-322 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Limberger, Ernst A1 - Brandes, Klaus A1 - Herter, Jürgen A1 - Berner, Klaus T1 - Kinetische Grenztragfähigkeit von stoßartig belasteten Stahlbetonbauteilen - Versuche an Stahlbetonbalken, Teil 1 N2 - 3. Bericht über experimentelle Untersuchungen an Stahlbetonbalken, die im Rahmen des Forschungsvorhabens 1500 121 durchgeführt worden sind. Es sollen damit Kenntnisse über die Verformbarkeit und der Verformungswiderstand gewonnen werden. T3 - BAM Forschungsberichtreihe - 127 KW - Stahlbetonbalken KW - Kinetische Grenztragfähigkeit KW - Statische Beanspruchung KW - Stoßbeanspruchung KW - Servohydraulische Beanspruchung KW - Energieabsoptionsvermögen KW - Biegeversagen KW - Plastisches Gelenk KW - Beanpruchungsgeschicht PY - 1986 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3235 SN - 978-3-88314-664-5 SN - 0938-5533 VL - 127 SP - 1 EP - 181 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-323 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Stichel, Wolfgang T1 - Korrosion und Korrosionsschutz von Metallen in Schwimmhallen N2 - Aus Anlass des Unglücks in einer Schweizer Schwimmhalle im Mai 1984 sollten die Korrosionsbeanspruchung im Schwimmhallenklima und seine Auswirkung auf tragende metallische Bauteile erörtert werden. Zunächst wird das Klima in Hallen beschrieben, deren Badewasser gechlort wird. Die geringen Gehalte an Chlor und Chlorverbindungen können zusammen mit Feuchtigkeitsfilmen auf Metalloberflächen kondensieren. Es entstehen saure, chloridreiche und oxidierende Elektrolyte mit unterschiedlicher Auswirkung auf die metallischen Werkstoffe. Anschließend wird das Korrosionsverhalten der Werkstoffe unlegierter Stahl, verzinkter Stahl, Aluminium und nichtrostender Stahl unter Schwimmhallenbelastung charakterisiert. Die ersten drei erleiden vorwiegend gleichförmigen Flächenabtrag mit kalkulierbarer Abtragsrate. Lediglich Kondenswasser erhöht deren Angriff wesentlich. Nichtrostende Stähle könne bei Korrosionsbeanspruchung durch unkalkulierbare Lochfraß- und Spannungsrisskorrosion zerstört werden. Letztere trifft nur bei den gebräuchlichen austenitischen Cr/Ni-Stählen auf, wegen des sauren, chloridreichen Oberflächenmilieus aber schon bei Raumtemperatur. Abschließend wird das Verhalten der metallischen Werkstoffe gegeneinander abgewogen. Es werden Korrosionsschutzmaßnahmen sowie korrosionsbeständigere, höher legierte Stähle und Nickelbasis- Legierungen als Beispiele für Alternativen zu den bisherigen metallischen Werkstoffen vorgestellt. T3 - BAM Forschungsberichtreihe - 126 KW - Schwimmbadatmosphäre KW - Schwimmbadkorrosion KW - Schwimmbadwerktoffe KW - Schwimmbad KW - Koorosion KW - Korrosionsschutz PY - 1986 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3244 SN - 0938-5533 VL - 126 SP - 1 EP - 66 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-324 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Droste, Bernhard A1 - Probst, Ulrich T1 - Untersuchungen zur Wirksamkeit der Brandschutzisolierung von Flüssiggas-Lagertanks N2 - An zwei mit Flüssiggas (Propan) gefüllten Lagerbehältern mit Brandschutzisolierung wurden Brandversuche über eine Dauer von bis zu 90 Minuten durchgeführt. Für eine Brandschutzisolierung wurde erstmals experimentell die Erfüllung der entsprechenden Brandschutzanforderungen der Technischen Regel Druckbehälter TRB 610 nachgewiesen. T3 - BAM Forschungsberichtreihe - 125 KW - Lagertank KW - Flüssiggas KW - Isolierstoff KW - Brandschutzisolierung KW - Technische Sicherheit KW - Sicherheitstechnische Kriterien KW - Brandversuche KW - Temperatur- und Druckmessungen PY - 1986 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3253 SN - 978-3-88314-540-8 SN - 0938-5533 VL - 125 SP - 1 EP - 24 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-325 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Thomas, Hans-Martin T1 - Zur Anwendung des Impuls-Wirbelstromverfahrens in der zerstörungsfreien Materialprüfung N2 - Diese Publikation berichtet einführend über Grundlagen der Wirbelstromprüfung, um dann die derzeit geläufigen Verfahren zu erörtern. Es folgen die Prüfergebnisse der Impuls- Wirbelstromprüfung, wobei nur reine Fehlersignale ohne Einfluss von Störparametern untersucht werden. Ergänzungen durch Beispiele aus dem Bereich der kerntechnischen Qualitätssicherung. T3 - BAM Forschungsberichtreihe - 124 KW - Austenitischer Stahl KW - Impuls-Wirbelstromverfahren PY - 1986 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3262 SN - 978-3-88314-538-6 SN - 0938-5533 VL - 124 SP - 1 EP - 120 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-326 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Rennoch, Detlef T1 - Physikalisch-chemische Analyse sowie toxische Beurteilung der beim thermischen Zerfall organisch-chemischer Baustoffe entstehenden Brandgase N2 - Der Bericht beurteilt und interpretiert die bei einem Brand entstehenden toxischen Zerfallsprodukte diverser organisch-chemischer Kunststoffe (Baustoffe) anhand umfangreicher Literaturrecherchen. T3 - BAM Forschungsberichtreihe - 123 KW - Kunststoff KW - Brandgas KW - Chemische Analyse KW - Toxizität PY - 1986 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3278 SN - 978-3-88314-531-9 SN - 0938-5533 VL - 123 SP - 1 EP - 154 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-327 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Mischke, Joachim T1 - Entsorgung kerntechnischer Anlagen N2 - Es wird ausgeführt, dass die Wiederaufbereitung ausgedienter Brennelemente aus Druck- bzw. Siedewasserreaktor-Kernkraftwerken "schadlos durchführbar und wirtschaftlich vertretbar" ist und damit Vorrang hat vor einer Entsorgung ohne Wiederaufbereitung. In der Wiederaufbereitungsanlage Wackersdorf sind alle notwendigen Entsorgungsschritte von der Eingangslagerung bis zur endlagergerechten Behandlung von radioaktiven Abfällen zusammengefasst. T3 - BAM Forschungsberichtreihe - 122 KW - Entsorgung KW - Radioaktiver Abfall KW - Kerntechnik KW - Strahlenschutz PY - 1986 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3286 SN - 978-3-88314-521-1 SN - 0938-5533 VL - 122 SP - 1 EP - 56 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-328 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Hecht, Andreas T1 - Zerstörungsfreie Korngrößenbestimmung an austenitischen Feinblechen mit Hilfe der Ultraschallrückstreuung N2 - Das Verarbeitungsverhalten kaltgewalzter, nichtrostender austenitischer Feinbleche wird entscheidend durch die Größe der Körner im Mikrogefüge beeinflusst. Um die Rekristallisationsglühung auf eine bestimmte Korngröße hin steuern zu können, ist eine kontinuierliche zerstörungsfreie Kontrolle der Korngröße im Kaltband nach der Glühung erforderlich. T3 - BAM Forschungsberichtreihe - 120 KW - Feinblech KW - Austenitischer Stahl KW - Korngröße KW - Ultraschallprüfung PY - 1986 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3308 SN - 978-3-88314-514-9 SN - 0938-5533 VL - 120 SP - 1 EP - 188 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-330 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Herter, Jürgen A1 - Brandes, Klaus A1 - Limberger, Ernst T1 - Kinetische Grenztragfähigkeit von stoßartig belasteten Stahlbetonbauteilen. Versuche an Stahlbetonplatten, Teil 1 N2 - 4. Bericht zum Forschungsvorhaben 1500 121 (siehe 90, 99, 127, 128 und 140), Ziel: Ermittlung der kinetischen Grenztragfähigkeit und des Energieaufnahmevermögens bei stoßartiger Belastung im Vergleich zu statischer sowie der Nachweis der Durchführbarkeit von weggeregelten Versuchen an Stahlbetonplatten mit einer in der BAM für diesen Zweck konzipierten servohydraulischen Versuchseinrichtung. T3 - BAM Forschungsberichtreihe - 119 KW - Stahlbetonplatten KW - Platten ohne Schubbewehrung KW - Vierpunktgelagerte Platten KW - Grenztragfähigkeit KW - Energieaufnahmevermögen KW - Stoßbeanspruchung KW - Biegeversagen KW - servohydraulische Vesuchseinrichtung KW - Durchstanzen PY - 1985 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3319 SN - 978-3-88314-472-X SN - 0938-5533 VL - 119 SP - 1 EP - 74 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-331 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Limberger, Ernst A1 - Brandes, Klaus T1 - Versuche zum Verhalten von Stahlbetonbalken mit Übergreifungsstößen der Zugbewehrung unter stoßartiger Belastung N2 - Als Stahlsorte wurde Betonstahl BSt 500 S, Stabdurchmesser 10 mm und 20 mm, verwendet. Ziel der Versuche war es, das Trag- und Verformungsverhalten von StahIbetonbalken mit und ohne Übergreifungsstoß sowohl bei dynamischer Belastung als auch bei statischer Belastung zu untersuchen. T3 - BAM Forschungsberichtreihe - 157 KW - Stahlbetonbalken KW - Übergreifungsstoß KW - Versuche KW - statische Beanspruchung KW - Stoßbeanspruchung KW - Biegeversagen KW - kinetische Grenztragfähigkeit KW - servo-hydraulische Versuchseinrichtung PY - 1989 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2936 SN - 978-3-88314-888-1 SN - 0938-5533 VL - 157 SP - 1 EP - 104 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-293 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Klamrowski, Günter A1 - Neustupny, Paul A1 - Deppe, Hans-Joachim A1 - Schmidt, Klaus A1 - Hundt, Jürgen T1 - Untersuchungen zur Dauerhaftigkeit von Faserzementen N2 - Unter Berücksichtigung des räumlichen Verformungsverhaltens von vollständig wassergesättigtem Material wurde eine Methode entwickelt, die als Beurteilungskriterium den Festigkeitsverlust infolge der Beanspruchung verwendet und das in der BAM für Holzwerkstoffe entwickelte Kurzzeitbewitterungsverfahren (XENOTEST 1200) auf Faserzemente anwendet, um zu klären, ob es für die Einschätzung des Langzeitverhaltens von Faserzement geeignet ist. T3 - BAM Forschungsberichtreihe - 156 PY - 1989 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2943 SN - 978-3-88314-887-3 SN - 0938-5533 VL - 156 SP - 1 EP - 182 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-294 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Auersch, Lutz T1 - Zur Entstehung und Ausbreitung von Schienenverkehrserschütterungen: Theoretische Untersuchungen und Messungen am Hochgeschwindigkeitszug Intercity Experimental N2 - Neuere Ergebnisse insbesondere zur Erschütterungsproblematik, damit verbunden auch Ergebnisse zur Fahrzeugdynamik und zur Fahrweg- und Untergrundbelastung. Theorie und Praxis ergeben übereinstimmend wichtige Folgerungen für Hochgeschwindigkeitsverkehr. T3 - BAM Forschungsberichtreihe - 155 KW - Erschütterungen KW - Schienenverkehr KW - Hochgeschwindigkeitszüge KW - Fahrzeugdynamik KW - Fahrwegdynamik KW - Bodendynamik KW - Wellenausbreitung KW - Kopplung des Fahrzeug-Fahrweg-Untergrund-Systems KW - Schwellenabstandsanregung KW - Parametererregung PY - 1988 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2951 SN - 978-3-88314-825-3 SN - 0938-5533 VL - 155 SP - 1 EP - 194 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-295 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Holzlöhner, Ulrich T1 - Bestimmung baugrunddynamischer Kenngrößen aus der Untersuchung von Bodenproben N2 - Bei der Bemessung von Bauwerken werden zunehmend auch dynamische Lastfälle berücksichtigt. Diese reichen von Verkehrserschütterungen bis zum Erdbeben. Zur die dynamische Berechnung eines Bauwerks müssen die Materialkennwerte des Baugrunds bekannt sein. Dieser Bericht stellt die Ergebnisse zur Bestimmung baugrunddynamischer Kennwerte anhand von Bodenproben ausführlich dar. T3 - BAM Forschungsberichtreihe - 149 KW - Baugrund KW - Schwingungen KW - Erschütterungen KW - Dynamische Bodenkennwerte KW - Triaxialversuch KW - Resonant-Column-Versuch PY - 1988 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3019 SN - 978-3-88314-775-3 SN - 0938-5533 VL - 149 SP - 1 EP - 102 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-301 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Schön, Wolfgang A1 - Mallon, Michael T1 - Untersuchungen zur Wirksamkeit von Wasserberieselungseinrichtungen als Brandschutzmaßnahme für Flüssiggas-Lagertanks N2 - In einer Reihe von Brandversuchen an Lagerbehältern (Nennvolumen 4850 l) für Flüssiggas (Propan) wurde nachgewiesen, daß herkömmliche scheitelseitige Wasserberieselungen die Behälter bei direktem Feuerkontakt nicht vor dem Bersten schützen können, obwohl die Berieselungsrate bis auf das Zehnfache des in Vorschriften festgelegten Wertes angehoben wurde (1000 l/(m2*h)). Eine konstruktive Umgestaltung der Berieselungseinrichtung, die zu einer allseitig gleichmäßigen Aufbringung des Wassers führte, schützte in weiteren Versuchen propangefüllte Behälter 90 Minuten vor dem Versagen. Die Anforderungen an eine wirksame Brandschutz-Wasserberieselung werden diskutiert. Der Einfluß des Füllstandes auf den Wärmeeintrag, die Temperatur- und Druckverläufe werden dargestellt und erläutert. T3 - BAM Forschungsberichtreihe - 146 KW - Flüssiggas KW - Brandschutz KW - Lagertanks KW - Wasserberieselung KW - Brandversuche KW - Brandprüfstand KW - Temperatur- und Druckmessung KW - Sicherheitstechnische Kriterien KW - Propanfeuer PY - 1987 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3048 SN - 0938-5533 VL - 146 SP - 1 EP - 51 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-304 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Holzlöhner, Ulrich T1 - Untersuchung selbstähnlicher Systeme zur Bestimmung von Materialeigenschaften von Reibungsböden N2 - Durchgeführte Fundamentversuche legen nahe, die Fundamenteindringung aus zwei Summanden zusammenzusetzen, um den unterschiedlich wirksamen Mechanismen sowie den unterschiedlichen Lastbereichen und praktischen Anwendungsfeldern gerecht zu werden. T3 - BAM Forschungsberichtreihe - 145 KW - Geotechnik KW - Fundament KW - Selbstähnliche Systeme KW - Materialeigenschaften KW - Reibungsböden KW - Kegeleindringung KW - Setzungsvoraussage PY - 1987 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3050 SN - 978-3-88314-711-7 SN - 0938-5533 VL - 145 SP - 1 EP - 48 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-305 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Buchhardt, Frank A1 - Magiera, Götz A1 - Matthees, Wolfgang A1 - Altes, J. A1 - Weber, Michael T1 - Nichtlineare dynamische Berechnungen zum Penetrationsverhalten des AVR-Reaktorgebäudes N2 - Die Kernforschungsanlage Jülich GmbH (KFA) plant den Umbau des AVR-Reaktors zu einer Prozesswärmeanlage. Der Schwerpunkt der Untersuchungen lag auf der Erarbeitung des Konzeptes für Umbau, Feststellung des derzeitigen Zustandes der Anlage und der Sicherheitstechnik. T3 - BAM Forschungsberichtreihe - 144 KW - Forschungszentrum Jülich KW - Tragfähigkeit KW - Flugzeugabsturz KW - Sicherheitsbehälter KW - Hochtemperaturreaktor PY - 1987 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3060 SN - 978-3-88314-702-8 SN - 0938-5533 VL - 144 SP - 1 EP - 74 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-306 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Brandes, Klaus A1 - Limberger, Ernst A1 - Herter, Jürgen T1 - Kinetische Grenztragfähigkeit von stoßartig belasteten Stahlbetonbauteilen - Experimentelle und numerische Untersuchungen zum Trag- und Verformungsverhalten von Stahlbetonbauteilen bei Stoßbelastung N2 - Es wurden die wesentlichen mechanischen Werkstoffeigenschaften des Betons und des Betonstahls qualitativ und quantitativ ermittelt. Ferner waren Versuche an Stahlbetonbauteilen erforderlich, deren Maßstab so zu wählen war, dass noch die " innere Struktur" des Stahlbetons wirklichkeitsnah abgebildet werden konnte. T3 - BAM Forschungsberichtreihe - 143 PY - 1987 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3078 SN - 978-3-88314-701-X SN - 0938-5533 VL - 143 SP - 1 EP - 56 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-307 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Treumann, Hartwig A1 - Krüger, Günter A1 - Pfeil, Norbert A1 - von Zahn-Ullmann, Sigrid T1 - Sicherheitstechnische Kenndaten und Gefahrzahlen binärer Mischungen aus oxidierenden und verbrennlichen Substanzen N2 - 25 binäre Mischungssysteme aus oxidierenden und verbrennlichen sowie 240 explosionsfähige oder -gefährliche Einzelzusammensetzungen werden tabellarisch erfasst. Ferner wird ein Verfahren beschrieben, mit dem die sicherheitstechnischen Kenndaten zu Kennzahlen der Gefährlichkeit zusammengefasst werden können. T3 - BAM Forschungsberichtreihe - 142 KW - Treibsatz KW - Binäres Gemisch KW - Gefahrenkenngröße PY - 1987 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3087 SN - 978-3-88314-695-1 SN - 0938-5533 VL - 142 SP - 1 EP - 78 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-308 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Buchhardt, Frank A1 - Matthees, Wolfgang A1 - Magiera, Götz A1 - Mathiak, Friedrich T1 - Zum Einfluß des Sicherheits- und Auslegungserdbebens auf die Bemessung von Kernkraftwerken - Kalibrierungrechnungen im Hinblick auf die beabsichtigte Novellierung der KTA Regel 2201 - N2 - Grundlage zur seismischen Bemessung von Kernkraftwerksbauten in der BRD ist die KTA- Regel 2201, die aktuell zur Beratung und Neufassung ansteht. Eine wesentliche Forderung zur Abänderung besteht darin, den bisherigen Doppelnachweis gegen Auslegung Erdbeben (AEB) und Sicherheitserdbeben (SEB) aufzugeben und nur noch allein eine Bemessung gegen das Sicherheitserdbeben vorzunehmen. T3 - BAM Forschungsberichtreihe - 141 KW - Bemessung KW - Erdbebensicherheit KW - Kernkraftwerk PY - 1987 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3093 SN - 978-3-88314-694-3 SN - 0938-5533 VL - 141 SP - 1 EP - 82 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-309 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Brandes, Klaus A1 - Limberger, Ernst A1 - Herter, Jürger T1 - Kinetischte Grenztragfähigkeit von stoßartig belasteten Stahlbetonbauteilen - Das mechanische Verhalten von Stahlbetonbauteilen unter statischer und stoßartiger Belastung N2 - 5. Fach- und Abschlussbericht im Rahmen des Forschungsvorhabens 1500 121 mit dem Titel "Das Tragverhalten quergestoßener Stahlbetonbauteile bei geregeltem Stoßkraft-Zeit- Verlauf" (siehe auch Berichte 90, 99, 119, 127 und 128). T3 - BAM Forschungsberichtreihe - 140 KW - Stahlbetonbalken KW - kinetische Grenztragfähigkeit KW - statische Beanspruchung KW - servohydraulische Versuchseinrichtung KW - Energieabsorptionsvermögen KW - Biegeversagen KW - Plastisches Gelenk KW - Beanspruchungsgeschichte PY - 1987 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3108 SN - 978-3-88314-643-9 SN - 0938-5533 VL - 140 SP - 1 EP - 47 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-310 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Olschewski, Jürgen A1 - Scholz, Sven-Peter T1 - Numerische Untersuchung zum Verhalten das Hochtemperaturwerkstoffes Nimonic PE 16 unter monotoner und zyklischer Belastung bei Verwendung verschiedener plastischer und viskoplastischer Materialmodelle N2 - Es wurden das PRANDTL-REUSS-Modell, das plastische und visko-plastische CHABOCHE- Modell sowie mehrere geschwindigkeitsabhängige rheologische Modelle hinsichtlich ihres Verhaltens gegenüber monotoner und zyklischer Belastung untersucht. T3 - BAM Forschungsberichtreihe - 139 KW - Hochtemperaturlegierung KW - Inelastische Materialmodelle KW - Plastizität KW - Viskoplastizität KW - Innere Variablen KW - Isotrope Verfestigung KW - Kinematische Verfestigung KW - LCF KW - Proportionale Belastung KW - Nichtproportionale Belastung KW - FEM PY - 1987 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3119 SN - 978-3-88314-658-7 SN - 0938-5533 VL - 139 SP - 1 EP - 52 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-311 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Kasper, Franz-Josef A1 - Müller, Renate A1 - Rudolphi, Reinald T1 - Numerische Untersuchung geometriebedingter Wärmebrücken (Winkel und Ecken) unter Einsatz hochauflösender Farbgraphik bei Berücksichtigung der Tauwasserproblematik und des Mindestluftwechsels N2 - Die Untersuchung zeigt, dass das Tauwasserrisiko in einem Wohnraum in weit stärkerem Maße von der wärmeschutztechnischen Ausbildung der unvermeidbaren dreidimensionalen geometriebedingten Wärmebrücken beeinflusst wird, als es Ergebnisse bei zweidimensionalen Wärmebrücken erwarten lassen. T3 - BAM Forschungsberichtreihe - 168 PY - 1990 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2823 SN - 978-3-88314-958-6 SN - 0938-5533 VL - 168 SP - 1 EP - 61 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-282 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Mitakidis, Alkiviadis A1 - Rücker, Werner T1 - Erschütterungsausbreitung im elastischen Halbraum bei transienten Belastungsvorgängen N2 - Die Untersuchung von transienten Belastungsvorgängen, wie sie z.B. bei Erdbeben oder auch beim Pfahlrammen auftreten sowie deren Weiterleitung im Erdreich und deren Einwirkung auf Gebäude verschiedenster Art gewinnt nicht zuletzt wegen erhöhter Anforderungen an den Umweltschutz immer mehr an Bedeutung. Hier wird der Problemkreis umfassend untersucht. T3 - BAM Forschungsberichtreihe - 167 KW - Dreidimensionale Erschütterungsausbreitung KW - Pfahlrammung KW - Freifeld-Antwort KW - Baugrund-Bauwerk Wechselwirkung im Zeitbereich PY - 1989 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2835 SN - 978-3-88314-937-3 SN - 0938-5533 VL - 167 SP - 1 EP - 133 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-283 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Göbel, Petra A1 - Meckel, Lothar A1 - Schiller, Wolfgang T1 - Untersuchung zur Erarbeitung von Kennwerten bei Einrichtungsmaterialien (Holzwerkstoffen, Möbeln und Textilien) hinsichtlich der Formaldehyd-Emission - Teil B: Textilien N2 - An Proben aus der Produktion wurde die Abhängigkeit der Emission vom Zeitpunkt der Probenahme, die Korrelation zu bestehenden Prüfverfahren durch Extraktion und der Einfluss des Klimas untersucht. Es zeigt sich, dass die Luftfeuchtigkeit einen großen Einfluss uf die Formaldelhyd-Emission hat. Ein Prüfverfahren zur Bestimmung der Ausgleichskonzentration von Formaldehyd wird vorgeschlagen. T3 - BAM Forschungsberichtreihe - 165 PY - 1989 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2857 SN - 978-3-88314-935-7 SN - 0938-5533 VL - 165 SP - 1 EP - 79 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-285 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Helms, Rolf A1 - Jaenicke, Bernd A1 - Wohler, Hartmut A1 - Bork, Claus-Peter T1 - Zur Schwingfestigkeit großer geschweißter Stahlträger N2 - Es wurden Ermüdungsversuche an großen geschweißten I-Blechträgern bei wechselnder bzw. schwellender Einstufen-Beanspruchung durchgeführt. Untersucht wurden E-Hand- Schweißungen: Querbeanspruchte Stumpfstöße und längsbeanspruchte Halsnähte, die sowohl als Werkstattschweißung als auch als Montageschweißung ausgeführt waren. Ebenfalls wurde untersucht, wie die Schwingfestigkeit von Halsnähten durch eine Automaten-Schweißung beeinflusst wird. T3 - BAM Forschungsberichtreihe - 164 KW - Schwingfestigkeit KW - geschweißte Großbauteile KW - St 52-3 KW - Stumpfstoß KW - Längskehlnaht KW - Werkstattschweißung KW - Montageschweißung KW - Lichtbogenhandschweißung KW - UP Automatenschweißung KW - Zerstörungsfreie Prüfung KW - Schweißfehler KW - Zulässige Spannungen KW - Regelwerke PY - 1989 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2860 SN - 978-3-88314-934-9 SN - 0938-5533 VL - 164 SP - 1 EP - 104 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-286 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Brünner, Wolfgang A1 - Mellmann, Günter A1 - Struck, Werner T1 - Biegefestigkeit und Tragfähigkeit von Scheiben aus Flachglas für bauliche Anlagen N2 - Die in den Abschlussberichten zu den Vorhaben zur Ermittlung der Prüffestigkeit von Flachglas (BAM-161) und zur Tragfähigkeit großer Glasscheiben (BAM-162) dokumentierten Ergebnisse von durchgeführten Balken-Siegeversuchen und Doppelring-Biegeversuchen in Anlehnung an DIN 52303 Teil 1 bzw. DIN 52292 Teile 1 und 2 sowie Biegebruchversuchen an zweiseitig und vierseitig aufgelagerten Scheiben aus vorgespanntem und nicht vorgespanntem Spiegelglas (abkürzend als ESG bzw. Floatglas) werden zusammenfassend ausgewertet. T3 - BAM Forschungsberichtreihe - 163 PY - 1989 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2873 SN - 978-3-88314-922-5 SN - 0938-5533 VL - 163 SP - 1 EP - 68 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-287 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Brünner, Wolfgang T1 - Untersuchungen zur Tragfähigkeit großer Glasscheiben N2 - Versuche an 1 m x 1 m- bis 2 m x 3 m- Scheiben aus 6 mm und 10 mm dickem vorgespannten und nicht vorgespannten Spiegelglas, zwei- oder vierseitig aufgelagert, unter gleichmäßig verteilter Flächenbelastung. T3 - BAM Forschungsberichtreihe - 162 PY - 1989 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2888 SN - 978-3-88314-921-7 SN - 0938-5533 VL - 162 SP - 1 EP - 114 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-288 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Mellmann, Günter A1 - Maultzsch, Matthias T1 - Untersuchung zur Ermittlung der Biegefestigkeit von Flachglas für bauliche Anlagen N2 - Es wurden Doppelring-Biegeversuche an quadratischen Proben mit 30 cm Seitenlänge, Biegeversuche bei zweiseitiger Auflagerung nach DIN 52303 Teil 1 und Doppelring- Biegeversuche nach DIN 5229 Teil 2 an 6 mm und 10 mm dickem, vorgespanntem und nicht vorgespanntem Flachglas durchgeführt, Die statistische Auswertung aller Prüfserien erfolgte nach üblichen Verteilungsfunktionen wie Normal-, Lognormal- und Weibullverteilung. T3 - BAM Forschungsberichtreihe - 161 PY - 1989 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2894 SN - 978-3-88314-920-9 SN - 0938-5533 VL - 161 SP - 1 EP - 72 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-289 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Matthees, Wolfgang T1 - Entwicklung eines Makroelementes durch Kondensation am Beispiel der Lastfälle Flugzeugabsturz und Erdbeben bei Boden-Bauwerk-Wechselwirkung mit biegeweichen Fundamenten N2 - Konsequente Weiterentwicklung dreidimensionaler Rechenmodelle für Probleme aus dem Bereich der Boden-Bauwerk-Wechselwirkung. T3 - BAM Forschungsberichtreihe - 160 KW - Methode der finite Elemente KW - Strukturdynamik KW - Erdbebenbeanspruchung KW - Lastfall Flugzeugabsturz KW - Räumliche Diskretisierung KW - Boden-Bauwerk-Wechselwirkung KW - Kernkraftwerksgebäude PY - 1989 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2901 SN - 978-3-88314-917-9 SN - 0938-5533 VL - 160 SP - 1 EP - 88 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-290 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Müller, Renate A1 - Rudolphi, Reinald T1 - Berechnung des Wärmedurchlaßwiderstandes und der Temperaturverteilung im Querschnitt von Hausschornsteinen nach DIN 18160, Teil 6 N2 - Zur Berechnung der Temperaturverteilung im Querschnitt von Hausschornsteinen (auch mit Zellen) bei Prüfbedingungen nach DIN 181 60 Teil 6 (Prüfschornstein A) und des Wärmedurchlasswiderstandes nach DIN 18160 Teil 6 (Prüfschornstein C) wurden FORTRAN IV-Rechenprogramme erarbeitet. T3 - BAM Forschungsberichtreihe - 159 KW - Schornstein KW - Berechnung KW - Temperaturverteilung KW - Wärmedurchlasswiderstand PY - 1989 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2911 SN - 978-3-88314-890-3 SN - 0938-5533 VL - 159 SP - 1 EP - 146 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-291 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Rücker, Werner A1 - Said, Samir T1 - Erschütterungsübertragung zwischen U-Bahntunneln und dicht benachbarten Gebäuden N2 - Mit dieser Untersuchung sollen Grundlagen zur zuverlässigen Erschütterungsprognose von Nah-, Fern-, oder Hochgeschwindigkeitszügen geschaffen werden. Ein besonderes Problem stellen Fälle dar, in denen sich die Trasse dicht an oder unter Gebäuden befindet. T3 - BAM Forschungsberichtreihe - 199 PY - 1994 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2510 SN - 978-3-89429-422-1 SN - 0938-5533 VL - 199 SP - 1 EP - 186 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-251 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Skopp, André T1 - Tribologisches Verhalten von Siliziumnitridwerkstoffen bei Festkörpergleitreibung zwischen 22 °C und 1000 °C N2 - Unter den Hochleistungskeramiken ist Siliziumnitrid (SI3N4) ein Werkstofftyp, der gleichzeitig mechanisch und tribologisch hoch beansprucht werden kann. In diesem Bericht werden die das tribologische Verhalten betreffenden Fragestellungen eingehend untersucht. T3 - BAM Forschungsberichtreihe - 197 PY - 1993 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2535 SN - 978-3-89429-400-0 SN - 0938-5533 VL - 197 SP - 1 EP - 259 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-253 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Krause, Ulrich T1 - Ein Beitrag zur mathematischen Modellierung des Ablaufs von Explosionen N2 - Zunächst werden einige methodische Grundsätze der Bildung mathematischer Modelle dargestellt. Es wird gezeigt, wie auf den jeweils interessierenden Fall zugeschnittene Modelle abgeleitet werden können. Die wesentlichsten Bemühungen, den Ablauf von Explosionen mathematisch zu beschreiben, werden resümiert und kritisch bewertet. T3 - BAM Forschungsberichtreihe - 194 PY - 1993 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2563 SN - 978-3-89429-330-6 SN - 0938-5533 VL - 194 SP - 1 EP - 40 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-256 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Aurich, Dietmar T1 - Analyse und Weiterentwicklung bruchmechanischer Versagenskonzepte - Lokales Rißwachstum, Ermittlung des Riß-Widerstandsverhaltens aus der Kerbschlagarbeit N2 - Schwerpunkte sind die Untersuchungen zur Fortführung der Analyse des Einflusses der Mehrachsigkeit des Spannungszustandes auf das Risswiderstandsverhalten, um damit das lokale stabile Risswachstum in Bauteilen besser verstehen und sicher beurteilen zu können sowie die Weiterentwicklung des Verfahrens zur Bestimmung von Risswiderstands - Kennwerten aus dem Kerbschlagversuch. T3 - BAM Forschungsberichtreihe - 192 PY - 1993 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2585 SN - 978-3-89429-329-2 SN - 0938-5533 VL - 192 SP - 1 EP - 166 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-258 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Zachariev, Georgi T1 - Untersuchung des Versagens thermoplastischer Kunststoffe im Kurzzeit-Zugversuch und Retardations-Zugversuch N2 - Der Bericht behandelt eines der grundlegenden und diskutablen Probleme der physikalisch- mechanischen Untersuchungen: die Korrelation zwischen dem kurzzeitigen und langzeitigen Verhalten von Werkstoffen. T3 - BAM Forschungsberichtreihe - 190 PY - 1992 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2609 SN - 978-3-89429-245-8 SN - 0938-5533 VL - 190 SP - 1 EP - 58 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-260 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Dogunke, Michael A1 - Buchhardt, Frank T1 - Zur geowissentschaftlichen Einordnung des Gebietes der BRD und einer sicheren Auslegung technischer Systeme gegen den Lastfall Erdbeben N2 - Beschreibung des derzeitigen Wissensstandes über die potentielle Erdbebengefährdung in der BRD und den unterschiedlichen Lösungsmöglichkeiten hinsichtlich einer erdbebensicheren Bauwerksauslegung. T3 - BAM Forschungsberichtreihe - 138 PY - 1987 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3123 SN - 978-3-88314-635-8 SN - 0938-5533 VL - 138 SP - 1 EP - 52 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-312 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Aurich, Dietmar T1 - Analyse und Weiterentwicklung bruchmechanischer Versagenskonzepte auf der Grundlage von Forschungsergebnissen auf dem Gebiet der Komponentensicherheit, Teilvorhaben: Werkstoffmechanik N2 - Zu einer Reihe aktueller Einzelprobleme wurden wichtige Erkenntnisse gewonnen: Einfluss von Belastungsart, Größe, Geometrie und Beanspruchungsgeschwindigkeit und Eigenschaftsgradienten bei Schweißverbindungen auf das J-Integral, die Rissspitzenverschiebung, Versagensverhalten unter dynamischer Beanspruchung, Zusammenhang zwischen Kerbschlagarbeit und Risswiderstand und Übertragbarkeit von Werkstoffkennwerten zwischen verschiedenen Probearten sowie von Proben auf Bauteile. T3 - BAM Forschungsberichtreihe - 137 KW - Kennlinie KW - Verteilungsfunktion KW - Ferritischer Stahl KW - Rissausbreitung KW - Elastoplastische Bruchmechanik KW - Umwandlungstemperatur PY - 1987 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3135 SN - 978-3-88314-637-4 SN - 0938-5533 VL - 137 SP - 1 EP - 200 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-313 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Deppe, Hans-Joachim A1 - Schmidt, Klaus T1 - Untersuchungen zur Beurteilung von Brettschichtverleimungen für den Holzleimbau N2 - Versuche mit Brettschichtverleimungen unterschiedlicher Qualitäten, Dauerstandsversuche im Wechselklima an besonderen Kreuzscherproben. Weiter wurden 19 handelsübliche PF- Leime untersucht. T3 - BAM Forschungsberichtreihe - 136 PY - 1987 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3146 SN - 978-3-88314-636-6 SN - 0938-5533 VL - 136 SP - 1 EP - 66 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-314 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Ludwig, Jörg A1 - Mischke, Wolf-Dietrich A1 - Ulrich, Armin T1 - Untersuchungen über das Verhalten von Tankcontainern für unter Druck verflüssigte Gase bei Fallbeanspruchungen N2 - In einer den Stückgutumschlag von gefährlichen Gutem im Hafen von Rotterdam betreffenden Studie wurde die Frage aufgeworfen, ob Tanks von Tankcontainern für verflüssigte Gase bei einem Unfall während des Be- und Entladens von Schiffen - etwa dem Sturz aus einem Krangeschirr - total oder partiell versagen werden. T3 - BAM Forschungsberichtreihe - 135 KW - Tankcontainer für verflüssigte Gase KW - Chlortanks KW - Transportsicherheit KW - Unfallschutz KW - Hafenumschlag KW - Fallversuche KW - Penetrationsversuch KW - Sicherheitstechnische Empfehlungen PY - 1987 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3157 SN - 978-3-88314-618-8 SN - 0938-5533 VL - 135 SP - 1 EP - 38 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-315 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Andreae, Götz A1 - Niessen, Gottfried T1 - Über den Kernstrahlungseinfluß auf Dehnungsmeßstreifen N2 - Der Einfluss von Kernstrahlung auf Dehnungsmessstreifen wird seit über 30 Jahren untersucht, ohne dass bisher eine allgemeingültige und erst damit dem Anwender nützliche Aussage gewonnen werden konnte. Hier wird dieses Ziel erstmalig erreicht. T3 - BAM Forschungsberichtreihe - 134 KW - Dehnungsmeßstreifen KW - Kerntrahlung KW - Reaktorsicherheit KW - Spannungsanalsyse KW - Hochtemperaturdehnungmeßstreifen PY - 1987 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3166 SN - 978-3-88314-615-3 SN - 0938-5533 VL - 134 SP - 1 EP - 22 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-316 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Woydt, Mathias A1 - Habig, Karl-Heinz T1 - Technisch-physikalische Grundlagen zum tribologischen Verhalten keramischer Werkstoffe – Literaturübersicht N2 - Darstellung der Anwendungen und Zukunftsperspektiven keramischer Werkstoffe zur Reibungs- und Verschleißminderung und Beschreibung der Beweggründe für den Einsatz von Keramik im High-Tech-Bereich sowie deren Wandel mit fortschreitendem Entwicklungsstand. Anschließend folgen Arbeiten, die sich mit der Reaktion keramischer Oberflächen auf statische und tribologische Gleitbeanspruchungen befassen. T3 - BAM Forschungsberichtreihe - 133 KW - Keramik KW - Siliziumkarbid KW - Siliziumnitrid KW - Zirkonoxid KW - Aluminiumtitanat KW - Aluminiumoxid KW - Rißbildung KW - Turbinenbau KW - Kreiskolbenmotor KW - Dichtleiste PY - 1988 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3173 SN - 978-3-88314-609-9 SN - 0938-5533 VL - 133 SP - 1 EP - 104 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-317 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Herold, Christian A1 - Vogdt, Frank-Ulrich T1 - Ermittlung der Ursachen von Schäden an bituminösen Dachabdichtungen unter besonderer Berücksichtigung klimatischer Beanspruchungen N2 - Systematische Untersuchungen an Stoffen und Abdichtungssystemen unter besonderer Berücksichtigung klimatischer Beanspruchungen mit dem Ziel, die tatsächlichen Belastungen von bituminösen Dachbahnen unter realistischen Beanspruchungsbedingungen zu ermitteln. Empfehlungen zur Umsetzung der Forschungsergebnisse in die Praxis sowie Hinweise für eine Fortsetzung der Forschungsaktivitäten im Anschluss. T3 - BAM Forschungsberichtreihe - 132 KW - Bituminöser Stoff KW - Abdichtung KW - Witterung KW - Flachdach KW - Dachbahn PY - 1987 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3181 SN - 978-3-88314-595-5 SN - 0938-5533 VL - 132 SP - 1 EP - 196 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-318 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Brandes, Klaus A1 - Limberger, Ernst A1 - Herter, Jürgen T1 - Kinetische Grenztragfähigkeit von stoßartig belasteten Stahlbetonbauteilen - Versuche an Stahlbetonplatten, Teil II N2 - 2. Fachbericht des Forschungsvorhabens 150 460 (siehe Bericht 129) mit dem Thema "Energieaufnahmevermögen von Stahlbetonbauteilen unter Stoßeinwirkung". T3 - BAM Forschungsberichtreihe - 131 KW - Stoßbeanspruchung KW - Verformung KW - Betonfestigkeit KW - Stahlbetonbalken KW - Tragfähigkeit PY - 1986 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3193 SN - 978-3-88314-585-8 SN - 0938-5533 VL - 131 SP - 1 EP - 192 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-319 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Struck, Werner T1 - Einfache Abschätzung der Durchbiegung und der Energieaufnahme von Trägern aus duktilem Material bei Belastung durch eine Einzelkaft N2 - Bei stoßartigen Belastungen, insbesondere bei "weichen Stößen", deren Einwirkungen auch im normalen Hoch- und Industriebau wegen besonderer Baustoffe, Bauweisen und Bauteilarten immer häufiger berücksichtigt werden müssen, ist es dagegen oft sinnvoller, der Beurteilung die bis zum Versagen mögliche Energieaufnahme des betrachteten Bauteils zugrunde zu legen. Es werden "Faustformeln" angegeben für auf der sicheren Seite liegende obere Grenzwerte für die Durchbiegung und untere Grenzwerte für die Energieaufnahme bei Trägern. T3 - BAM Forschungsberichtreihe - 130 KW - Biegeträger KW - Duktiles Material KW - Plastische Durchbiegungen KW - Energieaufnahme KW - Baustahl PY - 1986 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3208 SN - 978-3-88314-570-X SN - 0938-5533 VL - 130 SP - 1 EP - 54 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-320 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Brandes, Klaus A1 - Limberger, Ernst A1 - Herter, Jürgen A1 - Berner, Klaus T1 - Kinetische Grenztragfähigkeit von stoßartig belasteten Stahlbetonbauteilen - Zugversuche an Betonstahl mit erhöhter Dehngeschwindigkeit N2 - 1. Fachbericht des Forschungsvorhabens 150 460 (siehe 131 und 143). Darstellung von Untersuchungen zum mechanischen Verhalten unterschiedlicher Betonstähle bei Variation der Dehngeschwindigkeit in einem großen Bereich, die Veränderungen des mechanischen Verhaltens von Betonstahl, insbesondere die Veränderung der Kennwerte der Festigkeit und der Verformungsfähigkeit qualitativ und quantitativ zu bestimmen. T3 - BAM Forschungsberichtreihe - 129 KW - Zugversuche KW - Betonstahl KW - Dehngeschwindigkeit KW - BSt 420/500 RU KW - BSt 1100 KW - Künstliche Alterung KW - Bewehrungsdurchmesser PY - 1986 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3219 SN - 978-3-88314-569-6 SN - 0938-5533 VL - 129 SP - 1 EP - 74 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-321 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Mallwitz, Karl T1 - Verfahren zur Vorausermittlung der Setzung von Fundamenten aufgestandener Strecken infolge zyklischer Beanspruchung N2 - Die Setzung der Fundamente aufgestandener Strecken werden außer vom Eigengewicht des Bauwerks zum größten Teil von der wiederholten Überfahrt der Züge hervorgerufen. Der Bericht informiert über Verfahren, welche es gestatten, die Setzung infolge Verkehrslast im voraus zu ermitteln. T3 - BAM Forschungsberichtreihe - 188 PY - 1993 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2627 SN - 978-3-89429-243-1 SN - 0938-5533 VL - 188 SP - 1 EP - 108 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-262 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Löffelbein, Bernd A1 - Woydt, Mathias A1 - Habig, Karl-Heinz T1 - Reibungs- und Verschleißuntersuchungen an Gleitpaarungen aus ingenieurkeramischen Werkstoffen in wäßrigen Lösungen N2 - Neben einer Literaturübersicht z. tribologischen Verhalten ingenieurkeramischer Werkstoffe in wässrigen Zwischenstoffen bzw. feuchter Umgebung werden Ergebnisse zum Reibungs- u. Verschleißverhalten von 6 kommerziellen keramischen Werkstoffen vorgestellt. T3 - BAM Forschungsberichtreihe - 186 PY - 1992 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2648 SN - 978-3-89429-21-1 SN - 0938-5533 VL - 186 SP - 1 EP - 86 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-264 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Maultzsch, Matthias A1 - Stichel, Wolfgang A1 - Vater, Ernst-Joachim T1 - Feldversuche zur Einwirkung von Auftaumitteln auf Verkehrsbauwerke (im Rahmen des Großversuchs "Umweltfreundliches Streusalz") N2 - In Feldversuchen wurde vergleichend die Wirkung von Natriumchlorid und Mischsalz (80% NaCl + 20% Calciumchlorid) auf Beton, Stahlbeton und Asphaltstraßenbeläge an Berliner Stadtstraßen untersucht. T3 - BAM Forschungsberichtreihe - 184 PY - 1992 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2669 SN - 978-3-89429-164-8 SN - 0938-5533 VL - 184 SP - 1 EP - 114 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-266 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Eifler, Heinz T1 - Die Drehfähigkeit plastischer Gelenke in Stahlbeton-Plattenbalken, bewehrt mit naturhartem Betonstahl BSt 500 S, im Bereich negativer Biegemomente N2 - Zur experimentellen Bestimmung der Drehfähigkeit sind 5 Stahlbeton-Plattenbalken mit Platte in die Zugzone und zum Vergleich 2 Balken mit Rechteckquerschnitt geprüft worden. Ferner wurde in Tastversuchen an 0,7m langen Kleinbalken den Einfluss des Durchmessers von Bewehrungsstahlen mit ds <= 1 0 mm untersucht. T3 - BAM Forschungsberichtreihe - 179 PY - 1991 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2710 SN - 978-3-89429-100-1 SN - 0938-5533 VL - 179 SP - 1 EP - 80 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-271 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Lausch, Thomas T1 - Zum Einfluss der Wärmeführung auf die Rissbildung beim Spannungsarmglühen dickwandiger Bauteile aus 13CrMoV9-10 N2 - Wirtschaftliche und ökologische Aspekte führten in den letzten Jahren zu deutlich gesteigerten Anforderungen an die Effizienz und die Flexibilität petrochemischer Anlagen. Die heutzutage geforderten Prozesstemperaturen und -drücke lassen sich nur durch den Einsatz neuer warmfester Stahlgüten erreichen. Der mit Vanadium modifizierte Stahl 13CrMoV9-10 weist eine bessere Kriech und Druckwasserstoffbeständigkeit auf und wird seit Mitte der 90er Jahre im petrochemischen Reaktorbau eingesetzt. Aufgrund der niedrigen Zähigkeit und hohen Festigkeit des Schweißgutes im geschweißten, nicht spannungsarm geglühten Zustand sowie einer erhöhten Sensitivität gegenüber Spannungsrelaxationsrissen bedarf dieser Stahl allerdings einer äußerst sorgfältigen schweißtechnischen Verarbeitung. Bisherige Untersuchungen zur Rissentstehung in warmfesten Stählen konzentrierten sich vorrangig auf thermische und metallurgische Einflussfaktoren, bieten jedoch nur wenige Erkenntnisse zum Einfluss des Schweißprozesses auf die Rissbildung beim Spannungsarmglühen unter Berücksichtigung realitätsnaher Fertigungsbedingungen. Im ersten Teil wurde zunächst der Einfluss der Wärmeführung auf die mechanischen Eigenschaften anhand von frei schrumpfenden Laborproben untersucht. Während sich die Wärmeführung wesentlich auf die Schweißnahtstruktur auswirkte, war ein signifikanter Effekt auf die mechanischen Eigenschaften nicht nachweisbar. Auch traten infolge der Wärmenachbehandlung der frei schrumpfend geschweißten Proben keine Spannungsrelaxationsrisse auf. Der zweite Teil umfasste die realitätsnahe Abbildung der Fertigungsbedingungen im petrochemischen Reaktorbau. Zu diesem Zweck wurden die konstruktiven Randbedingungen während des Vorwärmens, Schweißens, des Wasserstoffarmglühens und der abschließenden Wärmenachbehandlung realitätsnah in einer speziellen 3-D-Prüfanlage zur Simulation von Bauteilschweißungen abgebildet. Unter konstruktiver Schrumpfbehinderung gelang der Nachweis der unterschiedlichen Wirkung von Vorwärm- / Zwischenlagentemperatur und Streckenenergie auf die resultierenden Kräfte, Momente und Spannungen. Die Gesamtreaktionsspannung nach dem Schweißen wurde innerhalb des untersuchten Parameterfeldes maßgeblich durch die Streckenenergie beeinflusst. Ein möglichst geringer Gesamtwärmeeintrag hat die niedrigste Bauteilbeanspruchung zur Folge. Während der Wärmenachbehandlung kam es in allen Versuchen zu Spannungsrelaxationsrissen. Deren kumulierte Länge korrelierte mit den ermittelten schweißbedingten Reaktionsspannungen. Die Detektion der Risse während der Wärmenachbehandlung im Bauteilversuch erfolgte erstmalig in-situ mittels Schallemissionsanalyse. Die Rissinitiierung fand nachweislich im Temperaturbereich von 300 °C bis 500 °C statt. Die Reaktionsspannungen nach der Wärmenachbehandlung lagen unabhängig von der Ausgangsbelastung auf einem vergleichbaren Niveau. Die Zähigkeit der Schweißverbindung nahm klar gegenüber den frei schrumpfend geschweißten Proben ab. Mittels REM- und TEM-Analysen an vergleichbaren belasteten und unbelasteten Proben wurde eine beschleunigte Alterung, durch das frühzeitige Ausscheiden von Sonderkarbiden während der Wärmenachbehandlung unter definierter Einspannung (d. h. unter Belastung), nachgewiesen. Die verstärkte Korngrenzensegregation korrelierte mit der signifikanten Abnahme der Kerbschlagarbeit der unter Einspannung geschweißten Proben. N2 - Over the past years economic and environmental considerations have led to a markedly increased demand for efficiency and flexibility in petrochemical plants. The operational temperatures and pressures required today can only be achieved by using new heat resistant grades of steel. The modified 13CrMoV9-10 vanadium steel shows a better resistance to creep and compressed hydrogen and has been in use for the construction of petrochemical reactors since the mid-1990s. However, processing of this type of steel requires extreme care during the welding procedure due to its low toughness and high strength in the welded state when not post weld heat treated, in Addition to its increased susceptibility to cracking during stress relaxation. Previous research into crack formation in heat resistant steel has largely focussed on thermal and metallurgical factors; however, little knowledge has been gathered regarding the influence of the welding procedure on crack formation during post weld heat treatment taking into account real-life manufacturing conditions. In the first part, the influence of heat control on the mechanical properties has been investigated using freely shrinking laboratory samples. Whereas heat control was clearly shown to have an impact on the structure of the weld, it had no significant effect on the mechanical properties. Furthermore, there was no stress relief cracking resulting from post weld heat treatment of the samples welded under conditions allowing free shrinkage. The second part concerns the reproduction of real-life manufacturing conditions prevailing during the construction of petrochemical reactors. To this end, the basic constructional conditions during pre-heating, welding, dehydrogenation heat treatment, and the final post weld heat treatment were realistically simulated in a special 3-D testing facility designed to prevent shrinkage during welding and subsequent heat treatments. Under conditions restricting shrinkage it was possible to show the different effects of pre-heating and interpass temperatures and heat input on the resulting forces, momentums and stresses. Within the range of parameters examined the total reaction stress applied after welding depended largely on the heat input. The lowest possible total heat input results in the lowest stress load on the building parts. In all experiments stress relief cracks were formed during post weld heat treatment. The summary length of the cracks correlated with the measured reaction stresses due to welding. In the test, detection of the cracks during post weld heat Treatment was for the first time performed in-situ using acoustic emission analysis. Crack formation was thus shown to start in the temperature range between 300 °C and 500 °C. The reaction stresses after post weld heat treatment reached a similar level regardless of the load initially applied. The toughness of the weld significantly decreased in comparison with the samples welded in conditions allowing free shrinkage. REM and TEM analyses of comparable samples with and without load showed accelerated aging as a result of early precipitation of special carbides during post weld heat treatment in defined clamping conditions. The increase in grain boundary segregation correlated with a significant decrease of the notched bar impact value of samples welded when clamped in. T3 - BAM Dissertationsreihe - 134 KW - PWHT KW - Spannungsarmglühen KW - Schrumpfbehinderung KW - Bauteilversuch KW - Stress Relief Cracking KW - 13CrMoV9-10 KW - Schweißen KW - Spannungsrelaxationsrisse PY - 2015 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-5129 VL - 134 SP - 1 EP - 252 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-512 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Gollnow, Christian T1 - Beitrag zur Ermittlung vorrangig konstruktiver Einflussgrößen auf die Heißrissinitiierung an geschweißten Bauteilen N2 - Die bisherigen Forschungsergebnisse ermöglichen, ungeachtet der Vielzahl existenter experimenteller und numerischer Ergebnisse, keine allgemeingültige Heißrisscharakterisierung und speziell Erstarrungsrisscharakterisierung. Ursächlich hierfür ist vor allem die Vielzahl von Einflussgrößen und damit die komplexe Interaktion dieser Mechanismen, die eine generelle Beschreibung des Heißrissphänomens erschwert. Die Heißrissentstehung und somit die Erstarrungsrissinitiierung werden durch die Interaktion von Schweißprozess, Metallurgie und Design beschrieben. Die Literaturrecherche zeigt, dass bei der Erstarrungsrisscharakterisierung der konstruktive Aspekt vielfach unterschätzt wird. Hierbei werden u. a. die bauteil- und fertigungsspezifischen Vorbeanspruchungen durch diverse Umformprozesse hinsichtlich der Ausführung der Schweißnaht zu selten berücksichtigt. Ferner wird der Designeinfluss bei der Heißrissentstehung durch die eingeschränkte Übertragbarkeit verschiedener Beanspruchungen auf den Labormaßstab und somit auf die jeweiligen Heißrisstests limitiert. Daraus resultiert die Komplexität bei dem Transfer der Ergebnisse zwischen Laborproben und Bauteilen sowie der grundsätzlichen Heißrisscharakterisierung. Diese Arbeit hatte das Ziel, unterschiedliche bei Bauteilschweißungen auftretende Bean-spruchungen im Labor abzubilden sowie die experimentelle Quantifizierung erstarrungs-risskritischer Größen. Diesbezüglich wurden fremdbeanspruchte Heißrisstests unter An-wendung berührungsloser Messtechniken durchgeführt, um so den Schweißprozess hin-sichtlich verschiedener designspezifischer Einflussgrößen auf die Erstarrungsrissinitiierung bei hochlegierten Stählen zu analysieren. Die Untersuchungen erfolgten an austenitischen (1.4828) und ferritischen (1.4509) Werkstoffen mit unterschiedlichen mechanischen und technologischen Eigenschaften. Zur Berücksichtigung der praxisrelevanten Beanspruchungen wurden die Proben mit verschiedenen Zug- und Biegebeanspruchungen teils vor und während des WIG-Schweißprozesses beaufschlagt. Im Hinblick auf den jeweiligen Beanspruchungsfall erfolgten lokale und schweißnahtnahe Analysen erstarrungsrisskritischer Verschiebungen und Verschiebungsraten mit exakter Zeit- und Ortsauflösung. Zusätzlich wurden Fallanalysen an Bauteilen in industriellen Fertigungsprozessen durchgeführt, um besonders den gegenseitigen Einfluss von Design und Schweißprozess zu ermit-teln und zusätzlich die Ergebnisübertragbarkeit von Laborproben und Bauteilen aus dem Fertigungsprozess zu prüfen. Die durchgeführten Untersuchungen ergeben wesentliche Erkenntnisse zur Vermeidung von Bauteilschäden durch Erstarrungsrisse. Es wurde der designspezifische Einfluss auf das Erstarrungsverhalten der Schweißnaht nachgewiesen und als Erstarrungsrisskriterium dargestellt. Die Arbeit beschreibt für diverse Beanspruchungen die Mechanismen bei der Erstarrungsrissinitiierung. Ferner zeigen die Ergebnisse wesentliche erstarrungsrissspezifische Unterschiede zwischen Vorbeanspruchungen und Beanspruchungen während des Schweißprozesses. Zudem erfolgte die Darstellung der Interaktion von Design und Schweißprozess, werkstoffspezifisch anhand in-situ detektierter Verschiebungswerte. Es wurde gezeigt, dass die ermittelten Messdaten von Bedeutung für weiterführende numerische Simulationen sind, insbesondere zur Validierung numerischer Modelle, die erstarrungsrisskritische Bauteildeformationen abbilden. N2 - The previous research results do not allow a general hot crack characterisation although a variety of experimental and numerical knowledge is available. The reason for this is mainly the large number of influencing factors that complicate a complete description of the hot cracking phenomenon and especially solidification cracking. The hot crack formation and thus the solidification crack initiation can be described by the interaction of process, metal-lurgy and design. However, the literature examination shows that in the solidifaction crack characterisation the influence of the design aspect is often underestimated. The pre-stresses of the structural components is up to now not considered as an essential cause for the formation of solidification cracks. The evaluation of the influence of the vari-ous parameters is presented partly inconsistent. In addition, the targeted presentation of the design influence with respect to the solidification cracks in the weld is because the limited transferability of the various component-specific stresses on a laboratory scale and thus to the respective hot cracking tests restricted. Hence, the difficulty to transfer the results be-tween laboratory specimen and component as well as the general hot crack characterisa-tion is given. In this work the different types of stresses from the component welding in the laboratory and to quantify experimentally the solidification crack critical values, displacements and dis-placement rates were detected. In this regard external loaded hot cracking tests were car-ried out by using the advantages of contactless measurement techniques close to the weld and to analyse the welding process with respect to various local and global design-specific factors influencing the formation of solidification cracks in high alloyed steel. These investi-gations were performed on austenitic (1.4828) and ferritic (1.4509) materials with different mechanical and technological properties. To reflect the praxis relevant load conditions from production process the specimens were treated with various tensile and bending load partly before and during TIG-welding. With regard to the respective load cases the local and two-dimensional analyses of solidification crack critical parameters were carried out close to the weld, time and spatial resolved. Additionally, case analyses on components in the pro-duction process were done in order to evaluate the primary design-specific influence to solidification cracking. The general influence of the design to the process parameters was evaluated. Furthermore, the transferability of the laboratory test results on components was examined. The performed investigations yield significant knowledge to prevent solidification cracks, especially for component manufacturing. The design-specific influence on the solidification behavior and the weld microstructure was detected which was proved as a solidification crack criterion. This work describes feasible mechanisms of different stress conditions with respect to the initiation of solidification cracks. In addition, the results show substantial solidification specific differences between pre-load and load during the welding process. It was described the mutual influence of design and welding process, material-specific based on in-situ detected displacement values. The data obtained are of importance for further numerical simulations, especially for the validation of numerical models that represent the solidification crack-critical component deformations. T3 - BAM Dissertationsreihe - 139 KW - Digital-Image-Correlation-Technik (DIC) KW - Bauteilbeanspruchung KW - Heißrisse KW - Schweißtechnik KW - In-Situ-Analyse PY - 2015 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-5353 SN - 978-3-9817502-0-1 VL - 139 SP - 1 EP - 183 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-535 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Meggyes, Tamás A1 - Debreczeni, Ákos A1 - Reddy, Krishna R. A1 - Karri, Madhusudhana R. A1 - Riddler, Gordon P. A1 - Roehl, Karl Ernst A1 - Czurda, Kurt A1 - Sarsby, Robert W. A1 - Simon, Franz-Georg A1 - Biermann, Vera T1 - Sustainable environmental protection N2 - Permeable reactive barriers (PRBs) offer an alternative as opposed to more cost-intensive active methods for groundwater remediation, e.g. pump-and-treat. Long-term performance of PRBs, however, is crucial for the technology’s success. The paper summarises the results of long-term column experiments with elemental iron (Fe0) and hydroxyapatite (HAP) as reactive materials for the removal of uranium from groundwater. Good removal results have been achieved using elemental iron with possible reaction paths being reductive precipitation and adsorption on to corrosion products of Fe0. T3 - BAM Forschungsberichtreihe - 280 PY - 2007 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1710 SN - 978-3-9811655-2-4 SN - 0938-5533 VL - 280 SP - 1 EP - 54 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-171 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Grunewald, Thomas A1 - Grätz, Rainer T1 - Ermittlung der Zündwahrscheinlichkeit mechanisch erzeugter Schlagfunken in explosionsfähigen Brenngas/Luft-Gemischen - Untersuchung der Werkstoffkombination Stahl/Stahl T1 - Determination of the ignition probability of mechanically generated impact sparks in explosive combustible gas/air mixtures - Investigation of the material combination steel/steel N2 - Geräte für den bestimmungsgemäßen Einsatz in explosionsgefährdeten Bereichen müssen die Anforderungen der europäischen Richtlinie 94/9/EG (Explosionsschutzrichtlinie) erfüllen. Die Erfüllung dieser Anforderungen wird in der EG-Konformitätserklärung des Herstellers dokumentiert. Grundlage für die Bewertung der Konformität ist die Zündgefahrenbewertung, die im Wesentlichen die Identifizierung und Bewertung möglicher Zündquellen beinhaltet. In den der Richtlinie 94/9/EG nach geordneten einschlägigen Normen, z. B. EN 1127-1 und EN 13463-1 ff., sowie in der BGR 104 (Regeln für das Vermeiden der Gefahren durch explosionsfähige Atmosphäre mit Beispielsammlung (Explosionsschutz-Regeln - EX-RL) sind die 13 möglichen Zündquellenarten aufgelistet. Die mechanisch erzeugten Funken stellen hierbei eine von diesen möglichen Zündquellenarten dar. Aussagen über die Zündwirksamkeit und insbesondere Zündwahrscheinlichkeit von mechanisch erzeugten Schlagfunken in Abhängigkeit von der jeweiligen Brenngas/Luft- Atmosphäre bei bekannter kinetischer Schlagenergie lassen sich nach dem bisherigen Kenntnisstand nur sehr vage formulieren. Eine umfangreiche Literaturrecherche auf diesem Gebiet bestätigte diesen Mangel, der sowohl bei der Zündgefahrenbewertung als auch bei der Erstellung und Novellierung des für den Explosionsschutz einschlägigen Regelwerkes problematisch ist. Im Maschinenbau und in der Verfahrenstechnik werden zum Bau u. a. von nichtelektrischen Geräten und Schutzsystemen zur bestimmungsgemäßen Verwendung in explosions-gefährdeten Bereichen häufig Baustähle verwendet. Daher war es das Ziel der Forschungsarbeit, statistisch gesicherte Werte für die Zündwahrscheinlichkeit von Stahl-Schlagfunken in Abhängigkeit von der kinetischen Schlagenergie und der Mindestzündenergie der verwendeten Brenngas/Luft-Gemische zu ermitteln. Die Untersuchungen zur Entstehung mechanisch erzeugter zündfähiger Schlagfunken erfolgten mit Hilfe von Schlagfunkenmaschinen bei drei kinetischen Schlagenergiewerten. Folgende Ergebnisse wurden für die Referenzbrenngase der IEC-Explosionsgruppen bei unterschiedlichen Gemischzusammensetzungen mit Luft erzielt: 1. Unterhalb der kinetischen Schlagenergie von 3 Nm konnten mit der im Rahmen dieser Untersuchung angewendeten Schlagkinematik und Schlaggeometrie keine zündfähigen mechanisch erzeugten Stahl-Schlagfunken erzeugt werden. 2. Bereits mit einer kinetischen Schlagenergie von 10 Nm konnten einzelne mechanisch erzeugte Stahl-Schlagfunken durch Oxidationsvorgänge des abgetrennten Teilchens zur gefährlichen Zündquelle werden. Die Versuche haben weiterhin gezeigt, dass dies für Brenngasgemische der IEC-Explosionsgruppe IIC (z. B. Acetylen und Wasserstoff) mit Luft mit einer Zündwahrscheinlichkeit im einstelligen Prozentbereich zutrifft. Literaturangaben zufolge können Explosionen aber auch für Brenngasgemische der Explosionsgruppe IIB (z. B. Ethylen) mit Luft nicht sicher ausgeschlossen werden. 3. Mit der vergleichsweise hohen kinetischen Schlagenergie von 190 Nm wurden alle Brenngas/Luft-Gemische unabhängig von einer stattfindenden Oxidation des Teilchens durch einen einzigen Schlagvorgang zur Explosion gebracht. Dabei lag die Zündwahrscheinlichkeit bei 100 % für Brenngasgemische der IEC-Explosionsgruppe IIC mit Luft. Für Brenngasgemische der IEC-Explosionsgruppen IIA (z. B. Propan und Benzindampf) und I (z. B. Methan) mit Luft fiel die Zündwahrscheinlichkeit bis in den einstelligen Prozentbereich ab. Die experimentellen Untersuchungen haben weiter gezeigt, dass die Zündfähigkeit mechanisch erzeugter Funken grundsätzlich von einer Vielzahl von Einflussgrößen abhängig ist. Eine Interpolation der Ergebnisse zwischen den kinetischen Schlagenergien von 10 Nm und 190 Nm ist daher nicht möglich. Für zukünftige Untersuchungen ist deshalb eine Fortführung der Arbeiten u. a. mit weiteren kinetischen Schlagenergien vorgesehen. Diese Ergebnisse können ferner zur Validierung von numerischen Simulationen herangezogen werden. N2 - Equipment intended for use in potentially explosive atmospheres must meet the requirements of the European directive 94/9/EC. The declaration of conformity of the manufacturer testifies that they meet the requirements. The conformity assessment is based on the risk (ignition) assessment which identifies and estimates the ignition sources. The European standards in the area of the directive 94/9/EC (like EN 1127-1, EN 13463-1) describe 13 possible ignition sources. Mechanically generated sparks are one of them. Statements to the ignition effectiveness and especially the ignition probability in case of mechanically generated sparks for a given kinetic impact energy and given explosive gas/air-mixtures are not possible. An extensive literature looking confirms this state. This was and is a problem in making and revising standards. Simple ferritic steel is a common material for the construction of equipment also for non electrical applications intended for use in potentially explosive atmospheres for chemical and mechanical engineering and manufacturing technology. Therefore it was the objective of this study to get some statistical ignition probabilities depending on the kinetic impact energy and the minimum ignition energy of the explosive gas/air-mixture. This study was made with impact testing machines of BAM (Federal Institute of Materials Research and Testing) at three kinetic impact energies. The following results were obtained for all the reference gas/air-mixtures of the IEC-explosion groups (I methane, IIA propane, IIB ethylene, IIC acetylene, hydrogen): 1. It was not possible to generate ignitable mechanically sparks for kinetic impact energies below 3 Nm for the test conditions in this study respectively the impact kinetics and impact geometry of the impact machines. 2. Single mechanically generated particles were able to be a dangerous ignition source through oxidation process at kinetic impact energies of 10 Nm. Furthermore the tests have shown that the ignition probability for explosive gas/air-mixtures of the IEC-explosion group IIC is below 10 %. The literature shows that ignitions of gas/air-mixtures of the IEC-explosion group IIB can not be excluded. 3. By using the relatively high kinetic impact energy of 190 Nm the tests have shown that it is possible to ignite all explosive gas/air-mixtures of the IEC-explosion groups by a single impact independent of an oxidation process. The ignition probability is 100 % in case of explosive gas/air-mixtures of the IEC-explosion group IIC. In case of the group IIA and I the ignition probability drops to below 10 %. The tests have further shown that the ignition probability depends on a multitude of parameters. An interpolation of the results between the kinetic impact energies of 10 Nm and 190 Nm is not possible. Future studies will include more tests with other kinetic impact energies. The results of the tests can be used for the validation of numeric simulations. T3 - BAM Forschungsberichtreihe - 279 KW - Nichtelektrische Funken KW - Mechanisch erzeugte Funken KW - Schlagfunken KW - Funken KW - Partikel KW - Schlagenergie KW - Kinetische Schlagenergie KW - Schlagfunkenmaschine KW - Reibfunken KW - Heiße Oberflächen KW - Reibwärme KW - Zündwahrscheinlichkeit KW - Zündgefahrenbewertung KW - Zündwirksamkeit KW - Mechanically generated sparks KW - Non electrical sparks KW - Impact sparks KW - Sparks KW - Particle KW - Impact energy KW - Kinetic energy KW - Impact test machine KW - Grinding sparks KW - Hot surface KW - Grinding energy KW - Ignition probability KW - Risk assessment KW - Ignition effectiveness PY - 2007 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1727 SN - 978-3-9811655-1-7 SN - 0938-5533 VL - 279 SP - 1 EP - 54 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-172 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Win, Tin A1 - Schmieder, Rosemarie A1 - Erhardt, Ulla A1 - Kaminski, Katja A1 - Walther, Wolfgang A1 - Nehls, Irene T1 - Bericht zur Durchführung des Ringversuchs zur Validierung der Benzolanalytik im Spurenbereich N2 - Im Auftrag des Altlastenausschusses (ALA) der Bund/Länder Arbeitsgemeinschaft Boden (LABO) wurde ein Validierungsringversuch für die Bestimmung von leichtflüchtigen monoaromatischen Verbindungen mit Hinweisen auf existierende Prüfwerte, wie BTEX in Boden, im Spurenbereich durchgeführt. 3 Bodenproben mit unterschiedlichen Kontaminationsniveaus der BTEX-Verbindungen, überschichtet mit Methanol, eine Bodenprobe dotiert mit Ottokraftstoff, Super bleifrei, eine BTEX-Standardlösung unbekannter Konzentration, sowie eine BTEX-Standardlösung mit zertifizierten Gehaltsangaben wurden an 21 ausgewählte Teilnehmer verschickt, die überwiegend mit GC-MS analysiert haben. Die Ergebnisse und die Verfahrenskenndaten zeigen, dass die Mehrzahl der Laboratorien mit den angewandten Analysentechniken in der Lage ist, in dem vorgegebenen Kontaminationsbereich empfindlich genug, vergleichbar und richtig messen zu können. GC- FID erweist sich nicht empfindlich und spezifisch genug in dem unteren Spurenbereich, deshalb war schon in dem Aufruf zum Ringversuch auf die Anwendung der GC-MS- Messtechnik verwiesen worden. T3 - BAM Forschungsberichtreihe - 275 PY - 2006 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1769 SN - 978-3-86509-462-7 SN - 0938-5533 VL - 275 SP - 1 EP - 86 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-176 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Lehnik-Habrink, Petra A1 - Hein, Sebastian A1 - Philipp, Rosemarie A1 - Nehls, Irene A1 - Win, Tin T1 - Einarbeitung und Validierung von Verfahren zur Bestimmung von polychlorierten Biphenylen und polychlorierten Terphenylen in organischen Materialien N2 - ISBN: Im Zuge der Harmonisierung der Rechtsvorschriften der Mitgliedsstaaten der Europäischen Gemeinschaft wurde im September 1996 die Richtlinie 96/59/EG des Rates über die Beseitigung polychlorierter Biphenyle und polychlorierter Terphenyle (PCB/PCT) verabschiedet. Ziel dieser Richtlinie ist die Angleichung der Rechtsvorschriften der Mitgliedstaaten über die kontrollierte Beseitigung der PCB, die Dekontaminierung oder Beseitigung PCB-haltiger Geräte und die Beseitigung von PCB-Abfall. In der Bundesrepublik Deutschland wurde mit der Verabschiedung der PCB/PCT- Abfallverordnung vom 26. Juni 2000 die EU-Richtlinie umgesetzt. Entsprechend der PCB/PCT-Abfallverordnung wird für PCB-haltigen Abfall ein Grenzwert von 50 mg/kg festgelegt. Beim Haupteinsatzgebiet der PCB - als Isolierflüssigkeiten in Transformatoren - ist die Bestimmung des PCB-Gehaltes durch DIN-Normen geregelt. Polychlorierte Biphenyle wurden auch als Weichmacher in Dichtungsmassen und Kunststoffen, z.B. in Kabelummantelungen, und als Flammschutzmittelanstrich für Holz eingesetzt. Für feste Abfallmatrices gibt es keine verbindliche Prüfvorschrift. Ziel des Projektes war die Erarbeitung und Validierung eines Prüfverfahrens zur Bestimmung von PCB und PCT in organischen Abfallmatrices wie Kabelshredder und Altholz. T3 - BAM Forschungsberichtreihe - 274 PY - 2006 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1773 SN - 978-3-86509-481-3 SN - 0938-5533 VL - 274 SP - 1 EP - 55 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-177 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Win, Tin A1 - Schmieder, Rosemarie A1 - Erhardt, Ulla A1 - Walther, Wolfgang A1 - Buge, Hans-Georg A1 - Nehls, Irene A1 - Tzscheutschler, Erika T1 - Erarbeitung und Validierung eines standardisierbaren Analysenverfahrens für die Bestimmung von LHKW und BTEX in Boden, Bereitstellung eines Referenzmaterials und Überprüfung des Verfahrens in einem Ringversuch N2 - Ziel des Vorhabens war die Erarbeitung und Validierung eines standardisierbaren Analysenverfahrens für die Bestimmung von leichtflüchtigen Halogenkohlenwasserstoffen (LHKW) und monoaromatischen Verbindungen wie Benzol, Toluol, Ethylbenzol und Xylolen (BTEX) in Boden, die Bereitstellung eines geeigneten Boden-Referenzmaterials dafür und die Durchführung eines Validierungsringversuches. Da die leichtflüchtigen Verbindungen in dem von den kontaminierten Standorten angeschafften Boden schon während des Verarbeitungsprozesses weitgehend verloren gegangen waren, wurde das LHKW- und BTEX-haltige Referenzmaterial durch Einzelflaschendotierung hergestellt. Eine bestimmte Menge eines im Rahmen eines vorhergehenden BMBF-Vorhabens (Förderkennzeichen 07 OTX 20/3) erhaltenen unbelasteten Ackerboden-Referenzmaterials wurde in Glasflaschen eingewogen und unter optimierten Bedingungen mit einer methanolischen Lösung, die ausgewählte leichtflüchtige Substanzen enthält, dotiert. Die anschließende Stabilitätsuntersuchung mit den so hergestellten Proben zeigte, dass es notwendig ist, die Bodenproben mit einem organischen Lösungsmittel (z. B. Methanol) zu überschichten, um Verluste der leichtflüchtigen organischen Substanzen so gering wie möglich zu halten. Die Voruntersuchungen haben gezeigt, dass die Wiederfindungsraten von LHKW und BTEX in Boden ohne Überschichtung sehr schlecht sind. Das erarbeitete Analysenverfahren liegt als Normvorschlag dem Normausschuss ISO/TC 190 - Soil quality vor und wurde im Rahmen eines Ringversuches mit den hergestellten Referenzmaterialien erfolgreich validiert. Das validierte Verfahren mit den Verfahrenskenndaten wurde als ISO DIS 22155 im September 2003 aktualisiert. T3 - BAM Forschungsberichtreihe - 273 PY - 2005 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1789 SN - 978-3-86509-436-8 SN - 0938-5533 VL - 273 SP - 1 EP - 138 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-178 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Helmerich, Rosemarie T1 - Alte Stähle und Stahlkonstruktionen N2 - Für den Entwurf neuer Bauwerke gewährleistet die Einhaltung aktuell gültiger Normenwerke eine ausreichende Sicherheit. Diese Normen und die zugehörigen Lieferbedingungen gelten ausschließlich für Neubauten aus heute produzierten Stählen. Technische Regeln für die Begutachtung alter Materialien, wie sie zuletzt im Beiblatt 2-"Altstahl im Hochbau" von 1948 zur DIN 1050 "Stahl im Hochbau" [35] verankert waren, sind zurückgezogen worden. Bei der Bewertung alter Baukonstruktionen greift man häufig auf vorhandene Materialinformationen aus Bauwerksunterlagen, Vorschriften und Berechnungen, z.B. im Verantwortungsbereich der Deutschen Bahn AG, zurück. Die geltende Richtlinie der Modulfamilie 805.001 der Deutschen Bahn AG [21] erlaubt in Abschnitt 2, Absatz (2) sogar ausdrücklich die Nutzung alter Berechnungen und Vorschriften, wenn bei gleich bleibender Nutzung nur Eingriffe von untergeordneter Bedeutung, wie kleine Reparaturen oder lokale Verstärkungen, vorgenommen werden. Ein Eingriff in die Tragsicherheit des Bauwerkes ist nicht zulässig. Für umfassendere Maßnahmen und für Bauwerke außerhalb des Zuständigkeitsbereiches der Deutschen Bahn AG oder für die Bewertung der Konstruktionen bei Umnutzung bzw. bei umfangreichen Maßnahmen ist diese Ausnahme nicht anwendbar. Daraus ergibt sich für den auf die Beurteilung und Bewertung von bestehenden Bauwerken spezialisierten Ingenieur der Bedarf, alte Materialien, Bauweisen und Vorschriften zu kennen und zu verstehen. Aufwändige Versuchsserien an originalen Vollwand- und Fachwerkträgern zur Ermittlung von Schadensmechanismen im einstufigen Ermüdungsversuch werden vorgestellt. Sie resultieren in erweiterten Kenntnissen über Versagenskriterien für genietete Bauteile. Die Weiterentwicklung und Erprobung einander ergänzender zerstörungsfreier und minimal-invasiver (zerstörungsarmer) Verfahren verbessert die Schadensfrüherkennung an ermüdungsbeanspruchten Stahlkonstruktionen, z.B. bei Inspektionen. Intensive Materialuntersuchungen zur Mikrostruktur und zu mechanischen Materialparametern tragen zum Verständnis bestimmter, für moderne Stähle untypischer, Schadensmechanismen bei. Die interdisziplinäre Kooperation mit den Laboratorien der Abteilungen V, VIII und S bei der Analyse von Rissentstehung und Risswachstum erweitert die verfügbaren Kenntnisse über das Versagensverhalten alter Stähle und Stahlverbindungen. Aufbauend auf einer Darstellung der Entwicklung alter Bauweisen und Bauwerke, einer Literatur- und Normenanalyse zu Lieferbedingungen von Stahl für das Bauwesen und zu konstruktiven Details, so wie sie um die Jahrhundertwende zwischen dem 19. und 20. Jh. üblich waren, werden Materialuntersuchungen an alten Stählen, Ermüdungsversuche und Messungen an bestehenden Brückenbauwerken aus alten Stählen präsentiert. Innerhalb des Projektes gab es eine enge Zusammenarbeit mit Brückenbetreibern, die gewährleistete, dass die Ergebnisse aus Prüfungen, Forschung und Entwicklung direkt in die Praxis, aber auch in interne Vorschriften der Brückeneigner überführt werden konnten. So wurde in der Subgroup Remaining Fatigue Life of Bridge Structures der Gruppe ECOBRIDGE der Europäischen Eisenbahn Vereinigung UIC unter Beteiligung der BAM eine Machbarkeitsstudie [1] zusammengestellt. Auf dieser Basis erarbeitete ein bilaterales Konsortium der Schweiz und Deutschlands im Auftrag der Schweizerischen Bundesbahn und der Deutschen Bahn mit Ermüdungsspezialisten der RWTH Aachen, der EPFL Lausanne und der BAM einen Vereinheitlichten Sicherheitsnachweis für die Beurteilung alter Eisenbahnbrücken aus Stahl [2]. Der Abschlussbericht liegt seit 2001 im federführenden Institut für Stahlbau der RWTH Aachen vor. Die Überführung der Forschungsergebnisse in eine Richtlinie der Europäischen Konvention für Stahlbau (EKS) mit empfehlendem Charakter liegt als Entwurf [4] vor. Die Veröffentlichung nach abschließender Begutachtung durch namhafte auf Altstahl und Ermüdung spezialisierte Fachkollegen durch die EKS ist in Vorbereitung. T3 - BAM Forschungsberichtreihe - 271 PY - 2005 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1800 SN - 978-3-86509-362-0 SN - 0938-5533 VL - 271 SP - 1 EP - 86 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-180 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Janczynski, Jessica A1 - Tewes, Andreas A1 - Ulbricht, Alexander A1 - Jaenisch, Gerd-Rüdiger T1 - Evaluation Metrics for Comparison between Virtual and Industrial XCT N2 - Simulations of XCT systems, as employed in the context of the manufacturing and design process, represent a time-saving, cost- and resource-efficient alternative to repeated experimental measurements. This article is dedicated to the development and evaluation of various metrics that should enable an adequate verification and optimization of a XCT simulation of an experimental XCT system. The present study employed statistical evaluation as a methodological approach. The present article makes a significant contribution to the optimization of the development process of a XCT simulation and provides a foundation for future research activities in this field. KW - Computed Tomography KW - Computertomographie KW - aRTist KW - Simulation KW - Virtual CT KW - Evaluation PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-641444 DO - https://doi.org/10.1007/s10921-025-01213-w SN - 0195-9298 VL - 44 IS - 4 SP - 1 EP - 11 PB - Springer Science and Business Media LLC CY - Berlin/Heidelberg AN - OPUS4-64144 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meng, Xiangmeng A1 - Putra, Stephen Nugraha A1 - Bachmann, Marcel A1 - Artinov, Antoni A1 - Rethmeier, Michael T1 - The influence of the free surface reconstruction on the spatial laser energy distribution in high power laser beam welding modeling N2 - An accurate and efficient description of the spatial distribution of laser energy is a crucial factor for the modeling of laser material processing, e.g., laser welding, laser cutting, or laser-based additive manufacturing. In this study, a 3D heat transfer and fluid flow model coupled with the volume-of-fluid algorithm for free surface tracking is developed for the simulation of molten pool dynamics in high-power laser beam welding. The underlying laser-material interactions, i.e., the multiple reflections and Fresnel absorption, are considered by a ray-tracing method. Two strategies of free surface reconstruction used in the ray-tracing method are investigated: a typical piecewise linear interface calculation (PLIC)-based method and a novel localized Level-Set method. The PLIC-based method is discrete, resulting in non-continuous free surface reconstruction. In the localized Level-Set method, a continuous free surface is reconstructed, and thus the exact reflection points can be determined. The calculated spatial laser energy distribution and the corresponding molten pool dynamics from the two methods are analyzed and compared. The obtained numerical results are evaluated with experimental measurements to assure the validity of the proposed model. It is found that distinct patterns of the beam multiple reflections are obtained with the different free surface reconstructions, which shows significant influence not only on the molten pool behaviors but also on the localized keyhole dynamics. T2 - International Congress of Applications of Lasers & Electro-Optics 2022 CY - Orlando, FL, USA DA - 17.10.2022 KW - Laser beam welding KW - laser energy distribution KW - Weld pool dynamics KW - Ray-tracing PY - 2022 SP - 1 EP - 9 AN - OPUS4-56533 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rethmeier, Michael T1 - Laserstrahl-Hybridschweißen für Rohranwendungen N2 - Mechanische Eigenschaften der laserhybridgeschweißten Schweißverbindungen von hochfesten niedriglegierten Stählen erfüllen die Anforderungen der geltenden Normen Eindringtiefe des Zusatzwerkstoff bis ca. 12 mm Halborbitales Schweißen an 36” Rohren mit einer Wandstärke von 16 mm bei einer Schweißgeschwindigkeit von bis zu 2,2 m/min und Laserleistung von 19 kW technisch möglich Rissfreie Schweißverbindungen an Präzisionsrohren können durch eine geeignete Schweißparameterauswahl mittels Laser-Hybridverfahren hergestellt werden T2 - IW-Kolloquium CY - Hannover, Germany DA - 07.05.2014 KW - Laserstrahlquelle KW - Hybridprozesse KW - MSG-Schweißen PY - 2014 AN - OPUS4-38338 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Simón Muzás, Juan T1 - Laser Welding of L PBF AM Components of Inconel 718 N2 - With regard to efficient production, it is desirable to combine the respective advantages of additively and conventionally manufactured components. Particularly in the case of large-volume components that also include filigree or complex structures, it makes sense to divide the overall part into individual elements, which afterwards have to be joined by welding. The following research represents a first step in fundamentally investigating and characterizing the joint welding of Laser Powder Bed Fusion (L-PBF) components made of Inconel 718. For this purpose, bead-on-plate welds were performed on plates manufactured using the L-PBF process and compared with the conventionally manufactured material. Conventional laser beam welding was used as welding process. The weld geometry was investigated as a function of the L-PBF build-up orientation. It was found that the welding depth and weld geometry differ depending on this orientation and in comparison to the conventional material. T2 - LANE-2022 Conference. 12th CIRP Conference on Photonic Technologies CY - Fürth, Germany DA - 04.09.2022 KW - Bead-on-plate welds KW - Laser Welding KW - L-PBF KW - Inconel 718 KW - Weld geometry PY - 2022 AN - OPUS4-55745 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rethmeier, Michael T1 - Influence of weld imperfections on the fatigue behaviour of resistance spot welded advanced high strength steels N2 - The influence of two different weld imperfections (gap/crack) on the fatigue behaviour of spot welded joints was tested Surface cracks havenoinfluenceon thefatiguelife Samples with cracks in the electrode indentation /HAZ where tested Stiffness curves are not significantly influenced by surface cracks 3D FE-Simulation demonstrate no changes of stress due to surface imperfections T2 - 11th International Fatigue Congress CY - Melbourne, Australia DA - 02.03.2014 KW - 3D FE-simulation KW - Cracks in the HAZ PY - 2014 AN - OPUS4-38343 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Epple, Niklas T1 - Monitoring of Concrete with Embedded Ultrasound Sensors, Coda Waves and a Novel Measurement Device N2 - Using embedded ultrasound (US) sensors in civil engineering structures and Coda Wave Interferometry (CWI), DFG research group CoDA aims for developing methods of concrete damage assessment by combination of Micro and macro scale simulations and experiments. BAMs goal within the project is the provision of small and durable measurement equipment on the one hand, and the investigation of damage sensitive parameters and development of an imaging algorithm on the other hand. In this study we focus on the development of the measurement system and the influence of temperature variations on the measurements. T2 - Summer School DFG FOR CoDA CY - Berchtesgaden, Germany DA - 27.09.2020 KW - Ultrasound KW - Coda Wave Interferometry KW - Structural Health Monitoring PY - 2020 AN - OPUS4-51382 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Neubert, S. A1 - Pittner, Andreas A1 - Rethmeier, Michael T1 - Influence of non-uniform martensitic transformation on residual stresses and distortion of GMA-welding N2 - A combined experimental and numerical approach is applied for a numerical analysis of the non-uniform martensitic transformation kinetic on welding residual stresses and distortion of a single pass weld. The (γ → α)-transformation kinetic within the weld pool region is governed by a non-uniform distribution of the elements chromium and nickel. The single-pass weld was performed by use of the low-alloyed high-strength steel S960QL with the high-alloyed high-strength filler wire CN 13/4-IG®. A thermo-mechanical FE model of the welding process was experimentally validated against temperature field, solid phase distribution, transformation behaviour, X-Ray stress measurements and transient optical distortion measurements. The experimentally determined and calculated weld residual stresses and transient distortion are in good agreement. It can be shown that the change on the (γ → α)-transformation kinetic driven by the inhomogeneous distribution of the chemical contents causes a strong influence on the weld residual stresses within the volume of the weld pool, which could promote crack propagation within the solidified weld pool by use of high-alloyed filler materials. Furthermore, a significant influence on the development of the transient welding distortion is visible. This influence should be respected during numerically calculation of welding distortion in case of multi-pass welding using interpass temperatures and high-alloyed filler materials. KW - Welding residual stresses KW - FEA KW - Welding simulation KW - Dissimilar welding KW - Transformable steels PY - 2017 DO - https://doi.org/10.1016/j.jcsr.2016.08.020 SN - 0143-974X SN - 1873-5983 VL - 128 SP - 193 EP - 200 PB - Elsevier Ltd. AN - OPUS4-37276 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Klingelhöffer, Hellmuth A1 - Ledworuski, Siegmar A1 - Brookes, Stephan-Peter A1 - May, Thomas T1 - Computer controlled tensile testing according to EN 10002-1 Results of a comparison test programm to validate a proposal for an amendment of the standard N2 - Tensile testing according to EN 10002-1 is one of the basic mechanical tests to characterise the mechanical properties of metallic materials. This testing procedure has been regularly under development for many decades in order to modify and amend it and to bring it up to an up to date standard. Today tensile testing for quality control in metals manufacturing industry is routinely performed automatically with computer controlled testing machines. Due to economical needs of industry proposals were made by a European Standard Committee to amend the standard EN 10002-1. A European research project with the acronym TENSTAND was started to validate the proposed modifications of the tensile testing standard. The work package 4 of the project was to validate the machine control characteristics. A comparison test program was started with ten partners, 4 test piece geometries and 3 test parameters for 6 materials, partly with upper and lower yield strength and partly with 0.2 % proof strength to compare experimental results according to the proposal to modify the standard EN 10002-1. Initially testing in the strain control mode was introduced as well as switching of the control mode to crosshead control 1 and switching of the testing speed at appropriate points during the test. The comparison test was evaluated statistically and scientifically. The following conclusions were derived from the comparison test and summarised as recommendations to the standard committees. The scatter of the material properties were not significantly reduced by introducing the amended testing procedure. Few of the reasons for the continuously observed scattercan be identified as follows: The material properties are observed to be widely dependent on the testing speed. As a consequence the range for the allowed testing speed must be reduced. The closed loop control was not optimised sufficiently in some tests, the use of complicated testing machine software led to misinterpretation of software commands, individual testing equipment and implementation of the tensile testing procedure led also to scatter of the material properties which lay in a range of few percent. This is blurred by the inhomogeneity of the material. T3 - BAM Forschungsberichtreihe - 268 PY - 2005 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1835 SN - 978-3-86509-318-3 SN - 0938-5533 VL - 268 SP - 1 EP - 44 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-183 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Hässelbarth, Werner A1 - Steiger, Thomas T1 - Metrologie in der Chemie an der BAM - Aktivitäten im Rahmen der Meterkonvention (CCQM) N2 - Ein vielbeschworener Grundsatz lautet: Wissenschaft kennt keine Grenzen. In der Analytischen Chemie gilt das zwar für den wissenschaftlichen Erfahrungsaustausch. Aber die konkreten Analysenergebnisse - speziell in sicherheitsrelevanten Bereichen wie dem Gesundheitsschutz, dem Umweltschutz oder dem Verbraucherschutz - werden nicht in jedem Fall international anerkannt. Das kann erhebliche Handelshemmnisse zur Folge haben. Diesem Missstand - der auch in anderen Disziplinen der "messenden Wissenschaft" besteht - wollen die nationalen Metrologieinstitute weltweit gemeinsam begegnen. Zu diesem Zweck haben sie am 14. Oktober 1999 ein internationales Abkommen über die gegenseitige Anerkennung der Messergebnisse nationaler Metrologieinstitute unterzeichnet. Damit wird die Grundlage geschaffen für die internationale Anerkennung der Ergebnisse alltäglicher Messungen, z. B. im Gesundheitsschutz, Umweltschutz oder Verbraucherschutz, soweit sie auf ein entsprechendes Messergebnis eines nationalen Instituts zurückgeführt werden können. Die Bundesanstalt für Materialforschung und -prüfung (BAM) nimmt in Abstimmung mit der Physikalisch-Technischen Bundesanstalt Aufgaben als nationales Institut für Metrologie in der Chemie wahr. Hierzu gehören vornehmlich die Entwicklung und Bereitstellung von Referenzverfahren und Referenzmaterialien für den Aufbau des deutschen Rückführungs- systems für die chemische Analytik und deren internationale Anerkennung im Rahmen des eingangs erwähnten internationalen Abkommens. Um diese internationale Anerkennung zu erlangen, hat die BAM ihre Kompetenz als nationales Institut für Metrologie in der Chemie und die Zuverlässigkeit ihrer Ergebnisse in zahlreichen internationalen Ringversuchen unter Beweis gestellt und den Nachweis geführt, dass sie für diesen Aufgabenbereich ein angemessenes Qualitätsmanagementsystem betreibt. In einem Zeitraum von knapp sechs Jahren bis 31. März 2004 hat die Bundesanstalt an insgesamt 60 Ringversuchen teilgenommen und bei 11 Ring- versuchen die Ausrichtung übernommen. Die Anerkennung ihres Qualitätsmanagementsystems für die Metrologie in der Chemie wurde der BAM im September 2003 von EUROMET, dem Dachverband der nationalen Metrologie-institute in Europa erteilt. Die von der Bundesanstalt vorgelegten Daten zu den von ihr bereitgestellten Referenzverfahren und Referenzmaterialien wurden nach eingehender Begutachtung durch internationale Expertenteams in eine vom Bureau International des Poids et Mésures in Paris betriebene Datenbank eingestellt. Mit Stand vom 31. März 2004 enthielt diese Datenbank 336 Einträge der BAM zu Referenzverfahren und Referenzmaterialien für die Materialanalytik (u. a. Analyse von Metallen, High-Tech-Materialien und Gasen), die Umweltanalytik (u. a. Analyse von Wasser, Sedimenten und biologischen Materialien), die Lebensmittelanalytik und andere analytische Aufgabenfelder. Weitere Einträge sind geplant. Die Funktionen der BAM als nationales Institut für Metrologie in der Chemie werden im Wesentlichen von der Abteilung "Analytische Chemie; Referenzmaterialien" wahrgenommen. Neben der Entwicklung und Bereitstellung von Referenzmaterialien und Referenzverfahren entfaltet die Abteilung erhebliche Aktivitäten für die internationale Anerkennung und Einbindung des deutschen Rückführungssystems für "chemische Messungen" im Rahmen der Meterkonvention (Komitee CCQM) und bei EUROMET (Komitee MetChem). Der vorliegende Bericht enthält eine zusammenfassende Darstellung dieser Aktivitäten. Der Schwerpunkt der Berichterstattung liegt auf der Teilnahme an Ringversuchen des CCQM sowie auf den Einträgen in der internationalen Datenbank der Kalibrier- und Messmöglichkeiten der nationalen Metrologieinstitute. T3 - BAM Forschungsberichtreihe - 267 PY - 2004 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1846 SN - 978-3-86509-243-8 SN - 0938-5533 VL - 267 SP - 1 EP - 77 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-184 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Hässelbarth, Werner T1 - BAM-Leitfaden zur Ermittlung von Messunsicherheiten bei quantitativen Prüfergebnissen - 1. Fassung März 2004 N2 - Die Bundesanstalt für Materialforschung und -prüfung (BAM) ist eine technisch- wissenschaftliche Bundesoberbehörde im Geschäftsbereich des Bundesministeriums für Wirtschaft und Arbeit (BMWA) und stellt ihre Kompetenz als materialtechnische und chemisch-technische Bundesanstalt im Rahmen europäischer Rechtsvorschriften und Vereinbarungen national und international zur Verfügung. Die BAM nimmt ihren Auftrag, die Entwicklung der deutschen Wirtschaft zu fördern, im Aufgabenverbund Material - Chemie - Umwelt - Sicherheit wahr. Ihr Tätigkeitsspektrum umfasst Forschung und Entwicklung, Prüfung, Analyse, Zulassung, Beratung und Information. Entsprechend ihrer Leitlinie, Sicherheit und Zuverlässigkeit in Chemie- und Materialtechnik hat die BAM ein umfassendes Qualitätsmanagementsystem entwickelt, in dem jede Mitarbeiterin und jeder Mitarbeiter ein hohes Maß an Verantwortung für die Qualität der Arbeitsergebnisse übernimmt. Dabei zählt die Erfassung der Messunsicherheit zum technisch-wissenschaftlichen Standard. Der Ausschuss für Qualitätsmanagement (AQM) hat gemeinsam mit zahlreichen Experten aus den Kompetenzbereichen der BAM diesen "Leitfaden zur Ermittlung von Messunsicherheiten bei quantitativen Prüfergebnissen" entwickelt. Er soll die Mitarbeiter in den Fachabteilungen bei ihren vielfältigen Mess- und Prüfaufgaben unterstützen. Mit der Veröffentlichung in der Reihe Forschungsberichte der BAM wird dieser Leitfaden der an der Thematik Messunsicherheit interessierten Fachöffentlichkeit, insbesondere den Prüflaboratorien zur Verfügung gestellt. Zugleich soll damit den Auftraggebern und Kunden der BAM ein Einblick in die Qualitätssicherung für die Prüfergebnisse der BAM vermittelt werden. T3 - BAM Forschungsberichtreihe - 266 PY - 2004 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1850 SN - 978-3-86509-212-8 SN - 0938-5533 VL - 266 SP - 1 EP - 52 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-185 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Dorgerloh, Ute A1 - Win, Tin A1 - Erhardt, Ulla A1 - Hofmann, Andrea A1 - Nehls, Irene A1 - Kuhnhardt, Claus A1 - Schultze, Karin A1 - Witt, Angelika T1 - Bilanzierung der Schwefelbelastung im Grundwasser an einem ausgewählten Industriestandort, Berlin N2 - Die Bundesanstalt für Materialforschung und -prüfung (BAM) ist vom Senat für Stadtentwicklung, Berlin, und von der Bundesanstalt für vereinigungsbedingte Sonderaufgaben (BvS) beauftragt worden, die Bilanzierung der Schwefelkomponenten für ein bis drei ausgewählte Grundwasserproben an einem Berliner Industriestandort vorzunehmen. Es handelt sich bei den Boden- und Grundwasserkontaminationen ausnahmslos um industrielle Altlasten. Da der Gehalt an organisch gebundenen Schwefelverbindungen, kolloidalem Schwefel und gelösten Sulfiden für die Dimensionierung von Grundwasseraufbereitungsanlagen (Aktivkohle, Katalysator) von großer Bedeutung ist und am Standort teilweise sehr hohe Schwefelkontaminationen auftreten, sollen vor einem erneuten Ausschreibungsverfahren zur Grundwassersanierung an drei sehr unterschiedlichen, aber für den Standort typischen Grundwassermessstellen entsprechende Bilanzen für die Schwefelbelastung erstellt werden. Dabei sind sowohl die summarischen Kenngrößen wie Summe Gesamtschwefel, ausblasbare (POS) und extrahierbare leicht- und schwerflüchtige organische Schwefelverbindungen und an Aktivkohle adsorbierbare Schwefelverbindungen (AOS) von Interesse, als auch eine Zuordnung der Hauptkontaminationen über ein halbquantitatives GC-MS-Screening. Im Artikel werden die angewendeten Verfahren vorgestellt. Die Ergebnisse werden diskutiert, gegenübergestellt und ihre Belastbarkeit eingeschätzt. T3 - BAM Forschungsberichtreihe - 265 PY - 2004 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1865 SN - 978-3-86509-182-2 SN - 0938-5533 VL - 265 SP - 1 EP - 20 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-186 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Splett, Christel A1 - Peuker, Christel A1 - Saul, Ingrid A1 - Pilz, Walter T1 - Katalog der Infrarot- und Ramanspektren von Molekularsieben N2 - Der "Katalog der Infrarot- und Raman-Spektren von Molekularsieben" enthält mehr als 100 Infrarot- und Raman-Spektren von natürlichen und synthetischen Zeolithen auf einem gemeinsamen Blatt im Spektralbereich von 100 bis 1500 cm-1. Der Nutzen einer solchen Sammlung ergibt sich aus zahlreichen Gesichtspunkten: Während eines Syntheseprozesses kann man mikrokristalline Phasen mit spektroskopischen Mitteln deutlich eher erkennen als mit der Pulverdiffraktometrie, Fremdphasen geringer Konzentration können unter dem Mikroskop vom Syntheseprodukt auf Grund ihres abweichenden Kristallhabitus unterschieden werden. Ihre Identifizierung gelingt Raman- spektroskopisch, auch wenn die Kristalle nicht größer als 2 µm sind. Interessante theoretische Fragestellungen ergeben sich aus dem Vergleich der Spektren für unterschiedliche Si/Al-Verhältnisse oder ausgetauschte Kationen. Die Identifizierung von Zeolithen in mineralogischen Sammlungen ist zerstörungsfrei durch den Vergleich ihrer Raman-Spektren möglich. Das Programm "Zeolith-Katalog" läuft auf einem PC unter WIN 3.11, WIN 9X, WIN NT4, LINUX und WIN OS2. Es verwaltet die Spektrenblätter der einzelnen Molekularsiebe. Für einen Spektrenvergleich ist die Überlagerung bis zu 4 Spektren möglich, ebenso eine Zoomfunktion zur besseren Darstellung von Details. Der Import von Nutzer-Spektren im ASCII- oder JCAMP-Format ist möglich. Weiterhin ist ein Such-Programm eingebunden, das auf der Auswahl der stärksten Banden in den Spektren basiert. Allgemein gesehen ist dieser Katalog eine nützliche Ergänzung zu den bereits vorhandenen Monographien: W. M. Meier, D. H. Olson and Ch. Baerlocher: Atlas of Zeolite Structure Types (1996) W. J. Mortier: Compilation of Extra Framework Sites in Zeolites (1982) R. v. Ballmoos and J. B. Higgins: Collection of Simulated XRD Powder Patterns for Zeolites (1990). T3 - BAM Forschungsberichtreihe - 264 KW - Infrarotspektroskopie KW - Ramanspektroskopie KW - Zeolithe KW - Molekularsiebe PY - 2004 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1878 SN - 978-3-86509-123-7 SN - 0938-5533 VL - 264 SP - 1 EP - 27 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-187 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Schwarzer, Martin A1 - Becker, Roland A1 - Kuhnhardt, Claus A1 - Nehls, Irene T1 - Methodenvergleich zur Bestimmung von extrahierbaren organischem Halogen (EOX) in Bodenproben N2 - Ziel der vorliegenden Untersuchungen, die im Rahmen einer Diplomarbeit der Fachhochschule Lausitz/Senftenberg an der BAM durchgeführt wurden, war ein Vergleich unterschiedlicher Extraktionsverfahren für die Bestimmung von extrahierbarem organischem Halogen (EOX) in Bodenproben. EOX ist ein für die rasche Bewertung der Organochlor- Belastung kontaminationsverdächtiger Flächen wertvoller Summenparameter, der sämtliche mit organischen Lösungsmittel extrahierbare Organohalogenverbindungen erfasst. Gegenwärtig existiert jedoch kein für die Bodenanalytik genormtes Verfahren für die Durchführung von EOX-Bestimmungen. Daher wird in der Praxis auf das für Schlämme und Sedimente entwickelte Verfahren nach DIN 38414 S17 (1990) zurückgegriffen, so auch in der Bundesbodenschutz- und Altlasten-Verordung (BBodSchV). Literaturangaben und Erfahrungen mit der Wiederfindungsrate polarer Extraktionsmittel und moderner Extraktionsverfahren bei Organochlorpestiziden, die eine bedeutende Quelle für EOX in Schlämmen und Böden darstellen, lassen vermuten, dass das genannte Normverfahren systematisch zu Unterbefunden neigen könnte. Für die Untersuchungen wurden an der BAM entwickelte Boden-Referenzmaterialien mit "natürlicher", über jahrzehntelangen Eintrag entstandener DDT- und Lindan-Belastung verwendet. Neben den klassischen Extraktionsverfahren nach Soxhlet kamen die ultraschallunterstützte Extraktion, die Mikrowellen- und die beschleunigte Lösungsmittelextraktion (ASE) jeweils mit Lösungsmitteln unterschiedlicher Polarität zum Einsatz. Extraktionsausbeuten und Wiederholpräzision der einzelnen Varianten wurden verglichen und vor dem Hintergrund der Ergebnisse unabhängiger Verfahren wie der gaschromatographischen Bestimmung der einzelnen Organochlorverbindungen bewertet. Die Polarität des Extraktionsmittels weist auch bei trockenen Böden den größten Einfluss auf die Extraktionsausbeuten der in den untersuchten Proben enthaltenen Organochlorverbindungen auf. Die Mischung Hexan/Aceton (1:1), die sich für die Extraktion verschiedener organischer Parameter bewährt hat, ist hinsichtlich der EOX-Analytik der existierenden Norm überlegen. T3 - BAM Forschungsberichtreihe - 263 PY - 2003 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1884 SN - 978-3-86509-083-4 SN - 0938-5533 VL - 263 SP - 1 EP - 64 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-188 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Bork, Claus-Peter T1 - Schwingfestigkeitsuntersuchungen an geschweißten Proben aus austenitischen Stählen in Kernkraftwerken zur Festlegung von Kennwerten im Regelwerk N2 - Die Schwingfestigkeitsuntersuchungen im Labor V32 "Betriebsfestigkeit Maschinenelemente" der Bundesanstalt für Materialforschung und -prüfung (BAM) hatten die Ermittlung regelwerksfähiger zulässiger Spannungen für den Betriebsfestigkeitsnachweis von Lastanschlagspunkten aus austenitischen Stählen an Lasten in Kernkraftwerken zum Ziel. Dabei wurde an in einem vorausgegangenen Untersuchungsvorhaben SR 0421 erarbeitete Werte angeknüpft und die Datenbasis durch Untersuchung des Mittelspannungseinflusses sowie des Betriebsfestigkeitsverhaltens erweitert. Um das Untersuchungsziel zu erreichen, wurden statistisch geplante und ausgewertete Schwingfestigkeitsversuche an gekerbten und geschweißten Flachproben aus dem austenitischen Stahl 1.4541 durchgeführt. Die Flachproben wurden in Einstufen- Wöhlerversuchen bei Wechselbeanspruchung (R = -1) und bei schwellender Zugbeanspruchung (R = 0,5) geprüft. Die Untersuchungen umfassen gemäß der Terminologie der DIN 15 018 den Spannungsspielbereich N1 ... N4 für das Spannungskollektiv S3. Die Betriebsfestigkeits-versuche wurden mit zwei unterschiedlichen Lastkollektiven bei schwellender Zugbeanspruchung (R = 0) sowie in einem Fall bei R = 0,5 durchgeführt. Diese Untersuchungen umfassen gemäß der Terminologie der DIN 15 018 den Spannungsspielbereich N1 ... N4 für das Spannungskollektiv So sowie ein weiteres Spannungskollektiv, das genau in der Mitte zwischen S1 und S2 liegt. Um im Sinne des Untersuchungsziels möglichst praxisnahe Ergebnisse zu erreichen, wurden die Proben bei der Schweißtechnischen Lehr- und Versuchsanstalt Berlin-Brandenburg gefertigt; die Qualitätssicherung der Probenfertigung übernahm der TÜV Nord nach den Richtlinien der KTA 3905. Die Qualitätssicherung war im Hinblick auf die Vergleichbarkeit der hier dargelegten Ergebnisse mit denjenigen aus dem Vorgängervorhaben SR 0421 besonders bedeutsam. Umfangreiche fraktografische und metallografische Begleituntersuchungen erbrachten Aufschluss über die Qualität der Schweißnähte und die Ursachen der chwingbruchinitiierung. Die Schweißnahtqualität der untersuchten Proben war durchgehend als gut bis sehr gut zu kennzeichnen. Die Mittelspannungsabhängigkeit, die für drei Kerbfälle bei drei Spannungsverhältnissen in Versuchsreihen im Übergangsgebiet zur Dauerfestigkeit bestimmt wurde, folgt keinem einheitlichen Trend: In zwei Fällen erscheint die GOODMAN-Gerade ansatzweise die Abhängigkeit zu beschreiben; in einem Fall ist eine annehmbare Näherung durch die GERBER-Parabel möglich. Die Ergebnisse von Einstufenversuchen hinsichtlich der Mittelspannungsabhängigkeit sind jedoch nicht auf diejenigen von Betriebsfestigkeitsversuchen übertragbar. Anhand der erarbeiteten Lebensdauerlinien und der vorliegenden Bauteilwöhlerlinien konnten die tatsächlichen Schadenssummen nach der gemäß HAIBACH modifizierten Schadensakkumulationshypothese berechnet werden. Die derart berechneten tatsächlichen Schadenssummen liegen zwischen 0,001 und 1,5. Dieses Ergebnis verdeutlicht, dass ohne Kenntnis der Bauteilwöhlerlinie erhebliche Fehleinschätzungen - hier zum Teil auf der unsicheren Seite liegend - der zu erwartenden Lebensdauer möglich sind. Die Herleitung zulässiger aus ertragbaren Spannungen für die Einstufenversuche an Schweißverbindungen wurde wie folgt vorgenommen: Die Neigung der Wöhlerlinie im Zeitfestigkeitsgebiet wurde aus den experimentellen Ergebnissen für eine Überlebenswahr- scheinlichkeit von 50% abgeleitet; die Streuungen wurden mit Hilfe des den Angaben in der DS 804 zugrunde liegenden einheitlichen Streubands für Schweißverbindungen aus dem Wöhlerlinienkatalog von OLIVIER und RITTER abgeschätzt. Dabei wurde angenommen, dass das Streuverhalten der hier ermittelten Schwingfestigkeitswerte mit Hilfe der Groß- zahluntersuchungen des einheitlichen Streubands für Schweißverbindungen sicherer abgeschätzt wird als aus den vergleichsweise kleinen Stichproben der hier dargelegten Versuchsergebnisse. Für die Kerbstäbe mit Mittenloch wurde der aus den ertragbaren Spannungen auf eine Überlebenswahrscheinlichkeit von 99,9 % extrapolierte Wert als zulässig angegeben. In gleicher Weise wurden die zulässigen Spannungen für die Betriebsfestigkeitsversuche ermittelt. In beiden Fällen fehlt nämlich die Datenbasis aus dem Wöhlerlinienkatalog nach OLIVIER und RITTER, die lediglich für Schweißverbindungen unter einstufiger Beanspruchung gilt. Der Vergleich der derart ermittelten zulässigen Spannungen mit den Angaben aus der DIN 15 018 zeigt, dass die Werte der DIN-Norm teils nicht konservativ, teils konservativ sind. Bei ein und demselben Kerbfall wechseln in einigen Fällen - je nach Schwingspielzahlbereich - nicht konservative und konservative Bereiche. In ergänzenden Versuchen wurde das elastisch-plastische Verhalten des Grundwerkstoffs bestimmt. Hierzu wurde die Dehnungswöhlerlinie aufgenommen und nach MANSON- COFFIN ausgewertet. Ebenso wurde die zyklische Spannungs-Dehnungs-Kurve ermittelt. Hierbei zeigte sich, dass die zyklische Ersatzstreckgrenze doppelt so groß wie die zügige ist. Dies weist auf das vergleichsweise hohe Verfestigungspotential des untersuchten Werkstoffs unter zyklischer Beanspruchung hin. Im Hinblick auf die Abschätzung der Restnutzungsdauer anrissbehafteter Bauteile wurde das Rissfortschrittsverhalten nach PARIS sowie der bruchmechanische Schwellwert der zyklischen Spannungsintensität ermittelt. T3 - BAM Forschungsberichtreihe - 261 PY - 2003 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1902 SN - 978-3-86509-012-5 SN - 0938-5533 VL - 261 SP - 1 EP - 92 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-190 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 43, Heft 1 T3 - Amts- und Mitteilungsblatt der BAM - 1/2013 PY - 2013 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-83 SN - 0340-7551 VL - 43 IS - 1 SP - 1 EP - 155 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-8 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 42, Heft 4 T3 - Amts- und Mitteilungsblatt der BAM - 4/2012 PY - 2012 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-97 SN - 0340-7551 VL - 42 IS - 4 SP - 1 EP - 187 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-9 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 42, Heft 3 T3 - Amts- und Mitteilungsblatt der BAM - 3/2012 PY - 2012 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-109 SN - 0340-7551 VL - 42 IS - 3 SP - 1 EP - 375 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-10 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 39, Heft 4 T3 - Amts- und Mitteilungsblatt der BAM - 4/2009 PY - 2009 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-219 SN - 0340-7551 VL - 39 IS - 4 SP - 1 EP - 75 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-21 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 39, Heft 3 T3 - Amts- und Mitteilungsblatt der BAM - 3/2009 PY - 2009 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-222 SN - 0340-7551 VL - 39 IS - 3 SP - 1 EP - 130 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-22 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 39, Heft 2 T3 - Amts- und Mitteilungsblatt der BAM - 2/2009 PY - 2009 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-234 SN - 0340-7551 VL - 39 IS - 2 SP - 1 EP - 126 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-23 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 39, Heft 1 T3 - Amts- und Mitteilungsblatt der BAM - 1/2009 PY - 2009 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-241 SN - 0340-7551 VL - 39 IS - 1 SP - 1 EP - 174 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-24 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 38, Heft 4 T3 - Amts- und Mitteilungsblatt der BAM - 4/2008 PY - 2008 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-256 SN - 0340-7551 VL - 38 IS - 4 SP - 1 EP - 262 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-25 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 38, Heft 3 T3 - Amts- und Mitteilungsblatt der BAM - 3/2008 PY - 2008 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-268 SN - 0340-7551 VL - 38 IS - 3 SP - 1 EP - 354 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-26 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 38, Heft 2 T3 - Amts- und Mitteilungsblatt der BAM - 2/2008 PY - 2008 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-277 SN - 0340-7551 VL - 38 IS - 2 SP - 1 EP - 58 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-27 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 38, Heft 1 T3 - Amts- und Mitteilungsblatt der BAM - 1/2008 PY - 2008 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-287 SN - 0340-7551 VL - 38 IS - 1 SP - 1 EP - 86 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-28 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 37, Heft 4 T3 - Amts- und Mitteilungsblatt der BAM - 4/2007 PY - 2007 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-299 SN - 0340-7551 VL - 37 IS - 4 SP - 1 EP - 64 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-29 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 37, Heft 3 T3 - Amts- und Mitteilungsblatt der BAM - 3/2007 PY - 2007 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-307 SN - 0340-7551 VL - 37 IS - 3 SP - 1 EP - 102 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-30 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - John, Sebastian A1 - Duffner, Eric A1 - Mair, Georg W. T1 - Degradation and damage analysis of composite pressure vessels via experimental modal analysis N2 - For mobile gas storage systems, the application of type IV pressure vessels is state of the art. Type IV tanks consist of an inner polymer liner fully wrapped with fibre-reinforced plastic (FRP). Because of the complex fabric of the FRP as well as a difficulty estimable interaction behaviour between the single components under load, there are still no satisfying non-destructive testing methods to assess the current state of failure nor to estimate the level of degradation accurately and economically. At BAM division 3.5, analysing the ageing process of mobile composite pressure vessels is a major task to ensure safe usage over the whole lifetime. In this context, key aspects of our ongoing research activities are the invention of new test procedures and the development of accurate lifetime prediction models. In order to determine the level of degradation or damage, one meaningful non-destructive approach is to analyse the structural dynamic behaviour via an experimental modal analysis (EMA). Over the last few years, different types and sizes of composite pressure vessels have been tested in several research projects. The presented paper gives an insight into how to extract and interpret modal parameters and how to fit them to the results of residual strength tests. T2 - NOVEM Conference 2023 CY - Auckland, New Zealand DA - 09.01.2023 KW - Composite material KW - Pressure vessel KW - Degradation KW - Modal analysis PY - 2023 SP - 57-1 EP - 57-6 AN - OPUS4-58062 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - John, Sebastian A1 - Duffner, Eric T1 - Degradation and damage analysis of composite pressure vessels via experimental modal analysis N2 - For mobile gas storage systems, the application of type IV pressure vessels is state of the art. Type IV tanks consist of an inner polymer liner fully wrapped with fibre-reinforced plastic (FRP). Because of the complex fabric of the FRP as well as a difficulty estimable interaction behaviour between the single components under load, there are still no satisfying non-destructive testing methods to assess the current state of failure nor to estimate the level of degradation accurately and economically. At BAM division 3.5, analysing the ageing process of mobile composite pressure vessels is a major task to ensure safe usage over the whole lifetime. In this context, key aspects of our ongoing research activities are the invention of new test procedures and the development of accurate lifetime prediction models. In order to determine the level of degradation or damage, one meaningful non-destructive approach is to analyse the structural dynamic behaviour via an experimental modal analysis (EMA). Over the last few years, different types and sizes of composite pressure vessels have been tested in several research projects. The presented paper gives an insight into how to extract and interpret modal parameters and how to fit them to the results of residual strength tests. T2 - NOVEM 2023 CY - Auckland, New Zealand DA - 09.01.2023 KW - Pressure vessel KW - Composite KW - Modal analysis KW - Degradation PY - 2023 AN - OPUS4-58063 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Bach, Reinhard A1 - Beck, Uwe A1 - Reiners, Georg T1 - Recycling von beschichteten Bauteilen N2 - Auf Basis einer Literaturstudie werden der Stand und die Perspektiven des Recyclings beschichteter Bauteile vorgestellt. Die Studie ist verfahrens-, branchen- und produktübergreifend angelegt. Die gesetzlichen Rahmenbedingungen werden erläutert, eine Auswahl beschichteter Bauteile und Materialkombinationen bezüglich ihrer Recyclingfähigkeit untersucht und unterschiedlichste Recyclingverfahren diskutiert. Auf die Bedeutung des Recyclings beschichteter Bauteile als spezieller Verbundwerkstoff wird eingegangen. T3 - BAM Forschungsberichtreihe - 239 PY - 2000 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2110 SN - 978-3-89701-522-6 SN - 0938-5533 VL - 239 SP - 1 EP - 36 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-211 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Paasch, Sebastian A1 - Müller, Renate A1 - Rudolphi, Reinald A1 - Schriever, Robert T1 - Numerische Ableitung von thermischen Stoffeigenschaften oder Größen aus Brandprüfungen an unbekleideten und bekleideten Stahlstützen - Möglichkeiten und Grenzen N2 - Nach der Beschreibung der Grundlagen der Wärmeübertragung und des Finite-Differenzen- Programms IOPT2D werden zuerst Anwendungen auf Brandprüfungen an unbekleideten Stahlstützen behandelt. Bei insg. fünf unterschiedlichen Stahlprofilen werden die Kennwerte des Wärmeübergangs ermittelt sowie Abhängigkeiten vom Profilfaktor aufgezeigt. Im zweiten Schritt wird das Programm auf Brandprüfungen an bekleideten Stahlstützen angewendet. Hier sind thermische Kennwerte mit und ohne Berücksichtigung der Verdampfungsvorgänge infolge des in der Bekleidung enthaltenen Wassers abgeleitet worden. Der Einfluß der Diskretisierung auf das Ergebnis wird diskutiert. T3 - BAM Forschungsberichtreihe - 236 PY - 2000 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2148 SN - 978-3-89701-519-6 SN - 0938-5533 VL - 236 SP - 1 EP - 156 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-214 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Konersmann, Rainer T1 - Festlegung von Ausschlußflächen in Start- und Einflugschneisen von Flughäfen und Landeplätzen gemäß Störfallverordnung N2 - Es wird durch Analyse von Unfallstatistiken der allgemeinen Luftfahrt gezeigt, dass eine Abhängigkeit zwischen der Unfallhäufigkeit, der Flugplatzgröße und der Anzahl der jährlichen Bewegungen besteht. Anhand statistischer Testverfahren (X 2 - bzw. Kolmogoroff- Smirnov-Anpassungstest) wird gezeigt, dass es gerechtfertigt ist, eine Exponentialverteilung der Unfallhäufigkeit in Hauptbewegungsrichtung der Luftfahrzeuge anzunehmen. Durch die Verknüpfung von zwei Wahrscheinlichkeitsaussagen, der spezifischen Absturzhäufigkeit und der spezifischen Trefferwahrscheinlichkeit, kann die Wahrscheinlichkeit des Direkttreffers eines definierten Flächenelements in den Start- und Einflugschneisen angegeben werden. Durch Vergleiche mit Risikoanalysen aus dem Bereich der Kerntechnik, der Lagerung von Gasen und natürlichen Risiken, die eine vergleichbare Belastung darstellen, wird ein Flächenbereich angegeben, innerhalb dessen die Errichtung und der Betrieb von Anlagen mit gefährlichem Stoffinhalt ein erhöhtes Risiko darstellt und deshalb nicht empfohlen werden kann. T3 - BAM Forschungsberichtreihe - 231 PY - 1999 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2194 SN - 978-3-89701-338-X SN - 0938-5533 VL - 231 SP - 1 EP - 133 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-219 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Schulz-Forberg, Bernd A1 - Hübner, Heinz W. T1 - Klassifizierung und Sicherheitsreserven von Transportbehältern für radioaktive Stoffe N2 - Der Forschungsbericht gibt wichtige Untersuchungsergebnisse aus der Anfangsphase der BAM-Prüftätigkeit mit Verpackungen für radioaktive Stoffe wieder. Im Vorwort wird ausführlich über weltweit durchgeführte Untersuchungen derartiger Behälter unter extremen Unfalleinwirkungen berichtet. Die zum Zeitpunkt der Erstellung dieses Untersuchungsberichtes in Deutschland umlaufenden Verpackungen zum Transport radioaktiver Stoffe wurden einer eingehenden Untersuchung hinsichtlich ihrer Sicherheit bei schweren mechanischen und thermischen Unfalleinwirkungen unterzogen. T3 - BAM Forschungsberichtreihe - 230:2 KW - Transporterbehälter für radioaktive Stoffe KW - Mechanische Unfalleinwirkungen KW - Fallversuche KW - Thermische Unfalleinwirkungen KW - Brandversuche KW - Sicherheitsreserven PY - 2000 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2209 SN - 978-3-89701-299-5 SN - 0938-5533 VL - 230:2 SP - 1 EP - 106 PB - Wirtschaftsverlag NW CY - Bremerhaven ET - 2 AN - OPUS4-220 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schönfelder, Thorsten A1 - Mair, Georg W. A1 - Deuerler, F. T1 - Thermische Betriebslasten von Atemluftflaschen im Feuerwehreinsatz - Teil III: Modellbildung N2 - Atemluftflaschen aus Faserverbundwerkstoffen werden bei einem Brandeinsatz situationsabhängig hohen thermischen Belastungen ausgesetzt. Die Grenzen der sicheren thermischen Belastbarkeit dieser Behälter werden jedoch heutzutage nicht abgeprüft. Deshalb hat es sich die Bundesanstalt für Materialforschung und -prüfung (BAM) im Austausch mit der Bergischen Universität Wuppertal zur Aufgabe gemacht, die Auswirkungen dieser Betriebslasten zu untersuchen. Die Erkenntnisse dieser Untersuchungen sollen genutzt werden, um zu beurteilen, wie thermische Betriebsbedingungen in normierten Prüfkriterien sicherheitstechnisch berücksichtigt werden sollten. Um die Beanspruchungen innerhalb des Behältermaterials berechnen zu können wird in diesem dritten Teil der Aufsatzreihe die Entwicklung eines analytischen Hybrid-Behältermodells vorgestellt, in dem die für den Brandeinsatz zu erwartenden Materialtemperaturen, deren Ermittlung im Fokus des ersten und zweiten Teils dieser Untersuchungsreihe standen, eingebunden werden. Dabei werden im Modell erstmalig Schädigungsmechanismen berücksichtigt, die eine thermische Überbelastung des Faserverbundwerkstoffs einbeziehen. KW - Composite KW - Degradation KW - Druckgasbehälter KW - Faserverbundwerkstoff KW - Feuerwehr KW - Sicherheit PY - 2018 SN - 2191-0073 VL - 8 IS - 9 SP - 31 EP - 36 PB - Springer CY - Düsseldorf AN - OPUS4-46046 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mair, Georg W. T1 - The Sample Performance Chart & its use for the display of degradation N2 - This presentation explains how BAM operates the PA approach for the life-time surveillance based on the measurement of degradation. The starting point is the sample performance chart (SPC) as developed by BAM. There it is possible to show minimum requirements, sample properties and lines of constant survival rates, these lines are called isoasfalia. The BAM provides a tool for the safety evaluation of results from sample testing. Then the interaction to the micro-mechanical approach of the FiBreMoD-project is linked with the idea of a degradation of strength and reliability. This leads to the methods of burst and cycle testing. For both methods examples are shown and degradation is explained by showing data of two design types. This visualise the determination of safe service life. Finally, statistical aspects of misinterpretation of test results and the reasons for the decision in favour of the slow burst tests are explained. T2 - FiBreMoD Training Unit #5 CY - BAM-FB, Berlin, Germany DA - 05.10.2017 KW - Sample performance chart KW - End of Life KW - Loss of safety KW - Micro-mechanics KW - Creep effects PY - 2017 AN - OPUS4-43110 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Konersmann, Rainer T1 - Sicherheitstechnische Empfehlungen zum Luftverkehr unter dem Aspekt der Störfallverordnung und der Risikosteuerung N2 - Industrieanlagen, die aufgrund ihres Stoffinhaltes der Störfall-Verordnung unterliegen und sich in der Nähe von Start- bzw. Einflugschneisen von Flugplätzen befinden, müssen einen bestimmten Abstand zum System der Start- und Landebahnen einhalten. Liegen diese Anlagen innerhalb der Start- bzw. Einflugschneise, muss eine Bewertung der "umgebungsbedingten Gefahrenquelle Luftverkehr" vorgenommen werden. Dies ist um so mehr notwendig, als die Abmessungen der Passagierflugzeuge kontinuierlich zugenommen haben. Auf Grund dieser Entwicklung ist es geboten, die damit einhergehenden Risiken und bestehende n Regelungen zu überprüfen. In der vorliegenden Arbeit wird durch Analyse und Auswertung von internationalen Unfallstatistiken der Zivilluftfahrt gezeigt, dass es nicht mehr gerechtfertigt ist, den Absturz eines Großraumflugzeuges im globalen Maßstab als seltenes Ereignis zu definieren. Die Risiken flugplatznaher Industriestandorte und die Risiken für die Bewohner flugplatznaher Siedlungsgebiete wie auch die Lebensrisiken der Passagiere und Besatzungen eines Flugzeuges werden untersucht und bewertet. Ein Kapitel beschäftigt sich mit dem Unfallfolgen durch Terrorakte. Anhand statistischer Testverfahren (Chi-Quadrat-Test- bzw. Kolmogoroff-Smirnov- Anpassungstest) wird gezeigt, dass es gerechtfertigt ist, eine Exponentialverteilung der Unfallhäufigkeit in der Hauptbewegungsrichtung der Luftfahrzeuge anzunehmen. Durch die Verknüpfung von zwei Wahrscheinlichkeitsaussagen, der spezifischen Absturzhäufigkeit und der spezifischen Trefferwahrscheinlichkeit, kann die Wahrscheinlichkeit eines Direktreffers in ein definiertes Flächenelement in den Start- und Einflugschneisen angegeben werden. Es werden Flächenbereiche angegeben, innerhalb derer die Errichtung und der Betrieb von Anlagen mit gefährlichem Stoffinhalt ein erhöhtes Risiko darstellt und deshalb nicht empfohlen werden kann. T3 - BAM Forschungsberichtreihe - 260 PY - 2003 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1912 SN - 978-3-89701-965-5 SN - 0938-5533 VL - 260 SP - 1 EP - 75 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-191 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Witt, Klaus T1 - Bestimmung optischer Kennwerte lumineszierender und reflektierender Materialien N2 - Die UV/VIS-Spektrometrie an lumineszierenden und reflektierenden Materialien zur Bestimmung optischer Kennwerte wird nach der 2-Monochromator-Methode (2MM) (monochromatische Anregung) und der 1- Monochromator-Methode (1 MM) (poly-chromatische Anregung) praktiziert. Wie weit die verschiedenen Methoden zu vergleichbaren Ergebnissen kommen, sollte in einem Rundversuch mit insgesamt drei 2MM- und sieben 1 MM-Spektrometern anhand eines umfangreichen Probensatzes aus verschiedenen Materialtypen bestimmt werden. Während die 2MM-Spektrometer eine von der Strahlungsquelle unabhängige Bestimmung der spektralen Strahldichtefaktoren von Lumineszenz und regulärer Reflexion für vorgegebene Lichtart zulassen, aus denen die Gesamtstrahldichtefaktoren zu bilden sind, benötigen die 1 MM-Spektrometer im Idealfall eine präzise D65-Strahlungsquelle, wenn auf Normlichtart D65 bezogene spektrale Gesamtstrahldichtefaktoren bestimmt werden sollen. Diese Voraussetzung war nur in einem Fall erfüllt, die übrigen 1 MM-Spektrometer verwendeten eine Xenonlampe in Verbindung mit einer UV-Partialfilterung justiert für optisch aufgehellte weiße Proben, die nur den UV-Spektralbereich der Xenon-Quelle auf ähnliche Wirkung wie die der Normlichtart D65 bringt. Die 2MM-Spektrometer erwiesen sich als gut übereinstimmende Referenzgeräte bei kaum bis schwach strukturierten Proben. Bei starker Probenstruktur verändern sich bei unterschiedlicher Messgeometrie vor allem die spektralen Strahldichtefaktoren der regulären Reflexion erheblich, während die der Lumineszenz nahezu unabhängig bestimmbar bleiben. Bei den 1 MM-Spektrometern mit UV gefilterter Xenonlampe werden wegen der speziellen Justierung die spektralen Gesamtstrahldichtefaktoren von optisch aufgehellten weißen Proben mit relativ geringer Streuung wiedergegeben. Bei bunt lumineszierenden Proben versagt die UV-Anpassung, da auch Teile des nicht angepassten VIS-Spektrums die Lumineszenz erzeugen. In diesen Fällen wird bei gerichteter Messgeometrie die Lumineszenz mit Bezug zur Normlichtart D65 überhöht dargestellt, bei Kugelgeometrie wegen des bekannten Kugelfehlers zu niedrig. Die farbmetrischen Auswertungen bilden die spektralen Differenzen analog ab. Die Frage, ob trotz fehlender Übereinstimmung in den absoluten Kennzahlen wenigstens relative Farbunterschiede von den verschiedenen Spektrometern vergleichbar ermittelt werden, ließ sich ansatzweise aus einigen zusammengestellten Probenpaaren beantworten: die 1 MM- Spektrometer unterscheiden sich deutlich stärker als die 2MM-Spektrometer. T3 - BAM Forschungsberichtreihe - 258 PY - 2003 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1937 SN - 978-3-89701-977-9 SN - 0938-5533 VL - 258 SP - 1 EP - 17 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-193 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Hohberg, Ralph T1 - Entwicklung des E-Moduls von Beton aus Recyclingmaterial im Vergleich zu Beton mit natürlichem Zuschlag N2 - Die vorliegende Arbeit soll weiteren Aufschluss über die Entwicklung des Elastizitätsmoduls im jungen Alter von Beton mit Recyclingzuschlag im Vergleich zu Beton mit Normalzuschlag mittels zerstörungsfreien E-Modul-Prüfmethoden geben. Der Inhalt umfasst die zeitliche Betrachtung der elastischen Kenngrößen der verwendeten Betone, einen Vergleich von statischen und dynamischen Prüfverfahren zur E-Modulmessung und den aus der Literatur abgeleiteten Stand der Kenntnisse von Untersuchungen mit Recyclingbeton. Die wesentliche Grundvoraussetzung und Neuerung dieses Projektes ist der ausschließliche Gebrauch von großtechnisch aufbereitetem Betonabbruchmaterial von unbekannter Herkunft, Qualität und stofflicher Zusammensetzung. Die Korngruppen unter 2 mm wurden durch natürlichen Sand ersetzt. T3 - BAM Forschungsberichtreihe - 257 PY - 2004 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1946 SN - 978-3-89701-737-7 SN - 0938-5533 VL - 257 SP - 1 EP - 64 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-194 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Schröder, Volkmar T1 - Explosionsgrenzen von Wasserstoff und Wasserstoff/Methan-Gemischen N2 - Für den sicheren Betrieb von Brennstoffzellen und für die Hochdruckwasserelektrolyse wurden die Explosionsgrenzen und Explosionsdrücke von Wasserstoff und Wasserstoff/Methan-Gemischen bei Anfangsdrücken von bis zu 200 bar gemessen. Der Bericht gibt eine Übersicht über die Druck- und Temperaturabhängigkeiten der Explosionsbereiche mit Luft und Sauerstoff als oxidierende Komponenten. Dabei waren ebenfalls die Grenzwerte zur Inertisierung der Gemische mit Stickstoff von Interesse. Für den sicheren Umgang mit Wasserstoff bei atmosphärischen Bedingungen sind die Dreistoffsysteme Brenngas/Stickstoff/Luft zusätzlich nach einer neuen europäischen Norm (prEN 1839) bestimmt worden. T3 - BAM Forschungsberichtreihe - 253 PY - 2003 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1987 SN - 978-3-89701-733-4 SN - 0938-5533 VL - 253 SP - 1 EP - 40 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-198 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Helmerich, Rosemarie A1 - Brandes, Klaus T1 - Dokumentation von Ermüdungsversuchen an genieteten Querträgern einer schweißeisernen Trogbrücke N2 - Ermüdungsversuche an alten genieteten Stahlbrücken: Beurteilung der verbleibenden Restnutzungsdauer von Querträgern einer originalen schweißeisernen Trogbrücke nach fast einhundert jähriger Nutzung. Verbindungen und Elemente des alten Bauwerks sind zunächst unter Verkehr und nach dem Abriss der Brücke im Labor getestet worden. Es kamen sowohl Dehnungsmessungen als auch zerstörungsarme bzw. Zerstörungsfreie Prüfverfahren zur Anwendung. Materialuntersuchungen, auch neuartige, wie z. B. Rissfortschrittversuche, Gefügeuntersuchungen und Zugversuche ergänzten die Untersuchungen. T3 - BAM Forschungsberichtreihe - 248 PY - 2001 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2027 SN - 978-3-89701-654-0 SN - 0938-5533 VL - 248 SP - 1 EP - 66 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-202 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Habel, Wolfgang R. T1 - Faseroptische Sensoren für hochaufgelöste Verformungsmessungen in der Zementsteinmatrix N2 - Steife Faser-Bragg-Gitter-Sensoren und bewegliche Faser-Mikrodistometer (extrinsische Fabry-Pérot-Interferometer-Sensoren) bieten der Baustoff-Forschung und der baubegleitenden Qualitätssicherung einzigartige Möglichkeiten, Mikroverformungen in der Zementsteinmatrix nahezu rückwirkungsfrei bereits zum Beginn der Erstarrung und ebenso nach der Erhärtung zu messen. Zuverlässige Meßaussagen im Zementsteingefüge erfordern jedoch eine gezielte Dimensionierung sowie ausreichende Haftung in der Matrix. Die Arbeit beschreibt die physikalischen Grundlagen der Sensoren und definiert Dimensionierungskriterien. Der Einfluss der betonchemischen Beanspruchung auf Festigkeit und Langzeitstabilität der eingebetteten Sensorfasern (Glas, Coating) wird untersucht. T3 - BAM Forschungsberichtreihe - 246 PY - 2004 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2040 SN - 978-3-89701-567-6 SN - 0938-5533 VL - 246 SP - 1 EP - 204 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-204 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Beck, Uwe A1 - Fritz, Thomas A1 - Gamer, Nadja A1 - Wirth, Thomas T1 - VAMAS - Versailles Project on Advanced Materials and Standards N2 - Glühentladung optischer Ausstrahlungsspektroskopie (GDOES) wurde ursprünglich für die elementare Analyse von Größenmaterialien entwickelt. Mehrere Gruppen führten diese Methode zur Analyse von Anstrichen, Laienstapeln und dünnen Filmen durch. In den frühen Neunzigern wurde eine ISO-TC 201-Arbeitsgruppe gegründet, um Normen für alle Formen der Glühentladungsspektroskopie (GDS) zu entwickeln und die Fähigkeiten der Oberflächenchemikalien-Analyse zu beurteilen, insbesondere für die Tiefe von gestuften Systemen. Die Quantifizierung von Tiefenprofilen, d.h. die Umwandlung von Intensitäts-Zeit- Profilen in Konzentrierungs-Tiefen-Profile ist für dc-mode entwickelt worden. 1997 wurde ein VAMAS TWA 2 Vorschlag für ein Referenzanstrich für GD-OES Tiefe gemacht. Entsprechend dem VAMAS Beurteilungsverfahren wurde dieser Vorschlag 1998 mit einigen geringfügigen Änderungen genehmigt. T3 - BAM Forschungsberichtreihe - 242 PY - 2001 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2083 SN - 978-3-89701-713-X SN - 0938-5533 VL - 242 SP - 1 EP - 64 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-208 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Hamann, Jörg A1 - Müller, Renate A1 - Rudolphi, Reinald A1 - Schriever, Robert A1 - Wickström, Ulf T1 - Anwendung von Temperatur-Berechnungsprogrammen auf kritische Referenzbeispiele des Brandschutzes N2 - Zur rechnerischen Simulation des thermischen Brandverhaltens von Baukonstruktionen existieren in den einzelnen europäischen Ländern unterschiedliche Computerprogramme. Um diese Rechenprogramme im Rahmen der europäischen Harmonisierung einem systematischen Vergleich unterziehen zu können, wurden vom National Testing and Research Institute (SP) in Schweden dem CIB (Conseil International du Bâtiment) und der Vereinigung europäischer Brandschutzlaboratorien (EGOLF) Referenzbeispiele mit definierten Materialeigenschaften und festgelegten Randbedingungen empfohlen. Im Forschungsbericht werden die hierfür mit den Programmen TASEF-2D (SP) und INST2D (BAM) erzielten Rechenergebnisse dargestellt und verglichen. T3 - BAM Forschungsberichtreihe - 229 PY - 1999 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2210 SN - 978-3-89701-293-6 SN - 0938-5533 VL - 229 SP - 1 EP - 151 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-221 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Liebau, Frank A1 - Rudolphi, Reinald T1 - Berechnung von Temperatur- und Wärmestromverteilungen mittels algebraischer Mehrgittermethoden auf der Basis der Methode der finiten Volumen bei allgemeiner Triangulierung mit Winkeln über 90° N2 - Ausgehend von einer Triangulierung, die auch Dreiecke mit Innenwinkeln über 90° beinhalten kann, wird eine Finite-Volumen-Elemente-Methode zur Diskretisierung der Wärmeleitungsgleichung angegeben. Auf der Basis dieser Box-Methode wird die Auflösung der bei der Berechnung von Temperatur- und Wärmestromverteilungen entstehenden großen schwachbesetzten Bandgleichungssysteme mittels algebraischer Mehrgittermethoden beschrieben und auf praktische Beispiele angewendet T3 - BAM Forschungsberichtreihe - 227 PY - 1998 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2235 SN - 978-3-89701-187-3 SN - 0938-5533 VL - 227 SP - 1 EP - 66 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-223 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Auersch, Lutz T1 - Fundamentschwingungen und Wellenausbreitung bei inhomogenen Böden – Beiträge zur Dynamik der Verkehrssysteme N2 - Dieser Bericht gliedert sich in drei Abschnitte, in denen der Einfluß inhomogener Böden auf die Dynamik von Verkehrssystemen untersucht wird. In erster Linie werden dabei geschichtete Böden behandelt, für die ein Rechenverfahren entwickelt wurde. Als elementares Ergebnis werden die Wellenfelder geschichteter Böden bei einer punktförmigen Belastung dargestellt. Mit diesen Punktlastlösungen können dann die Schwingungen von starren oder flexiblen Strukturen auf geschichteten Böden berechnet werden. Es wird die dynamische Steifigkeit und Dämpfung starrer Fundamentflächen dargestellt, an der das stark frequenzabhängige Verhalten geschichteter Böden besonders deutlich wird. T3 - BAM Forschungsberichtreihe - 226 KW - Dynamik KW - Fundamentschwingungen KW - Wellenausbreitung KW - Geschichter Boden KW - Schichtresonanz KW - Schiffstoß KW - Brückenpfeiler KW - Schienenverkehr KW - Gleisschwingungen KW - Achslasten KW - Erschütterungen PY - 1998 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2246 SN - 978-3-89701-161-1 SN - 0938-5533 VL - 226 SP - 1 EP - 69 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-224 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Wäsche, Rolf A1 - Köse, Fatma T1 - Einfluß der Verfahrensparameter beim Gelcasting auf die Entstehung bruchauslösender Gefügefehler in hochreinen Aluminiumoxidkeramiken N2 - Es wird die Untersuchung des Entlüftungsvorgangs in Keramikschlickern beschrieben, die Teil des Gelcastingprozesses zur Herstellung hochfester Aluminiumoxidkeramiken sind. Ziel der Untersuchung war es, den Einfluss von Viskosität und Entlüftungszeit als prozessvariablen auf die Entstehung von bruchauslösenden Fehlern im Gefüge zu verdeutlichen. T3 - BAM Forschungsberichtreihe - 221 PY - 1997 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2294 SN - 978-3-89429-036-4 SN - 0938-5533 VL - 221 SP - 1 EP - 54 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-229 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Lietze, Dieter T1 - Grenze der Flammendurchschlagsicherheit von Sperrschichten aus Sintermetall N2 - Bestimmt wurde die Grenze der Flammendurchschlagsicherheit vor Flammensperren mit einer Sperrschicht aus Sintermetall bei der Beanspruchung durch die einlaufenden Reaktionsfront an der Sperrschicht. Auf der Basis der Ergebnisse dieser Untersuchungen kann die Grenze der Flammendurchschlagsicherheit von Flammensperren mit einer Sperrschicht aus Sintermetall abgeschätzt werden T3 - BAM Forschungsberichtreihe - 220 PY - 1997 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2309 SN - 978-3-89429-778-6 SN - 0938-5533 VL - 220 SP - 1 EP - 46 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-230 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Steinborn, Susanne T1 - Analyse von Verformung und Rißbildung bei Straßenbelägen durch Finite-Elemente-Methoden N2 - Eine Parameterstudie auf der Basis von FE-Analysen wird vorgestellt. Es wurde das Modell einer Straße erstellt und für unterschiedliche Schichtdicken, sowohl von Asphalt als auch von Polyurethan, für verschiedene Lasten und für unterschiedliche Materialkennwerte berechnet. T3 - BAM Forschungsberichtreihe - 218 PY - 1997 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2327 SN - 978-3-69429-776-X SN - 0938-5533 VL - 218 SP - 1 EP - 49 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-232 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Deffo, Gullit A1 - Tamo, Arnaud Kamdem A1 - Fotsop, Cyrille Ghislain A1 - Tchoumi, Honorine Hortense Bougna A1 - Talla, Donald Eric Njiajo A1 - Wabo, Calice Gildas A1 - Deussi, Marcel Cédric Ngaha A1 - Temgoua, Ranil Clément Tonleu A1 - Doungmo, Giscard A1 - Njanja, Evangeline A1 - Tonle, Ignas Kenfack A1 - Puzari, Panchanan A1 - Birkemeyer, Claudia A1 - Ngameni, Emmanuel T1 - Metal-organic framework-based materials: From synthesis and characterization routes to electrochemical sensing applications N2 - Metal-organic frameworks (MOFs) are formed by coordination bonds between organic ligands and metal ions or clusters. Their key properties, including high surface area, porosity, and adjustable functionalities, enable diverse applications in gas separation, catalysis, energy storage, luminescence, and more recently, the development of electrochemical sensors. In this review, we provide an overview of various electrochemical methods and discuss different MOF-based electrochemical sensors reported in the literature. We focus on the synthesis of MOFs, their characterization, and the preparation of MOF-based working electrodes for electroanalysis. A brief history of MOFs, along with their nomenclature, classifications, and features, is discussed to provide a chronological understanding of MOFs before delving into their electroanalytical uses. Recent advancements in the use of MOFs as electrode materials for electrochemical sensing have been extensively reviewed and documented, highlighting their increasing relevance in various analytical fields. This review investigates the key properties of MOFs that make them suitable candidates for sensing applications and the ability for post-synthesis modifications to improve their selectivity and sensitivity. It also examines the challenges associated with the synthesis and modification of MOFs, including issues related to scalability, eproducibility, and the stability of the materials under operational conditions. Furthermore, the review discusses potential future directions for the use of MOFs in electrochemical sensing, emphasizing their role as electrode materials to enhance the sensitivity and selectivity of modified sensors for sustainable applications. KW - Metal-organic frameworks (MOFs) KW - MOF synthesis and characterization KW - Electrochemical sensors KW - Electroanalysis PY - 2025 DO - https://doi.org/10.1016/j.ccr.2025.216680 SN - 0010-8545 VL - 536 SP - 1 EP - 78 PB - Elsevier B.V. AN - OPUS4-63742 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ruehle, Bastian T1 - Workflow generation, management, and semantic description for Self-Driving Labs N2 - The software backend that controls the robotic hardware and runs the synthesis workflows is a very important component of any Self-Driving Lab (SDL). On the one hand, it has to deal with orchestrating and managing complex and task-specific hardware through low-level communication protocols and plan and use the available resources as efficiently as possible while executing (parallelized) workflows, on the other hand, it is the interface the users use to communicate with this highly complex platform, and as such, it needs to be as helpful and user-friendly as possible. This includes the AI-aided experimental design in which the system helps the user to decide which experiment to run next, providing automated data analysis from characterization measurements, and offering easy to understand tools and graphical user interfaces for generating the workflows that are executed on the platform. Lastly, the specificity of the workflows and their dependence on the hardware and software of the SDLs necessitates a common description or ontology for making them easily interchangeable and interoperable between different platforms and labs. In this contribution, we present several key aspects of “Minerva-OS”, the central backend that orchestrates the syntheses workflows of our SDL for Nano- and Advanced Materials Syntheses [1]. One key feature is the resource management or “traffic control” for scheduling and executing parallel reactions in a multi-threaded environment. Another is the interface with data analysis algorithms from in-line, at-line, and off-line measurements. Here, we will give examples of how automatic image segmentation of electron microscopy images with the help of AI [2] can be used for reducing the “data analysis bottleneck” from an off-line measurement. We will also discuss, compare, and show benchmarks of various machine learning (ML) algorithms that are currently implemented in the backend and can be used for ML-guided, closed-loop material optimization in our SDL. Lastly, we will show our recent efforts [3] in making the workflow generation on SDLs more user-friendly by using large language models to generate executable workflows automatically from synthesis procedures given in natural language and user-friendly graphical user interfaces based on node editors that also allow for knowledge graph extraction from the workflows. In this context, we are currently also working on an ontology for representing the process steps of the workflows, which will greatly facilitate the semantic description and interoperability of workflows between different SDL hardware and software platforms. T2 - Accelerate 2025 CY - Toronto, Canada DA - 11.08.2025 KW - Nanomaterials KW - Advanced Materials KW - Workflows KW - Machine Learning KW - SDL PY - 2025 AN - OPUS4-63936 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ruehle, Bastian T1 - Nano- and Advanced Materials Synthesis in a Self-Driving Lab (SDL) N2 - Nano- and advanced materials have been recognized as a key enabling technology of the 21st century, due to their high potential of driving innovations in new clean energy technologies, sustainable manufacturing by substitution of critical raw materials and replacement of hazardous substances, breakthroughs in energy conversion and storage, improvement of the environmental performance of products and processes, and facilitation of circularity. Consequently, improving tools that enhance the development and optimization cycle of nano- and advanced materials is crucial. In this contribution, we present our Self-Driving Lab (SDL) for Nano and Advanced Materials [1], that integrates robotics for batched autonomous synthesis – from molecular precursors to fully purified nanomaterials – with automated characterization and data analysis, for a complete and reliable nanomaterial synthesis workflow. By fully automating these three process steps for seven different materials from five representative, completely different classes of nano- and advanced materials (metal, metal oxide, silica, metal organic framework, and core–shell particles) that follow different reaction mechanisms, we demonstrate the great versatility and flexibility of the platform. The system also exhibits high modularity and adaptability in terms of reaction scales and incorporates in-line characterization measurement of hydrodynamic diameter, zeta potential, and optical properties (absorbance, fluorescence) of the nanomaterials. We discuss the excellent reproducibility of the various materials synthesized on the platform in terms of particle size and size distribution, and the adaptability and modularity that allows access to a diverse set of nanomaterial classes. These features underscore the SDL’s potential as a transformative tool for advancing and accelerating the development of nano- and advanced materials, offering solutions for a sustainable and environmentally responsible future. T2 - Accelerate 2025 CY - Toronto, Canada DA - 11.08.2025 KW - Nanomaterials KW - Advanced Materials KW - Automation KW - SDL KW - MAP PY - 2025 AN - OPUS4-63935 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Huber, Norbert T1 - Testing and analysis of materials and components ‒ an expedition from lab to field in a digitally transforming world N2 - In an era where digital transformation is reshaping every facet of our lives, the field of material science and engineering is no exception. This presentation delves into the exciting journey of material and component testing, tracing its path from the confines of the laboratory to the vast expanse of real-world applications, with a particular focus on enhancing safety and reliability. We will explore how modern techniques are pushing the boundaries of conventional material testing, revealing new dimensions of material behavior and performance that are crucial for ensuring safety. The integration of in situ quality control within production processes is revolutionizing manufacturing, ensuring unparalleled precision and reliability, which are essential for maintaining high safety standards. As we venture into the realm of Structural Health Monitoring (SHM), discover how cutting-edge technologies are being deployed in field applications, from infrastructure to renewable energy sectors, to monitor and ensure the safety and integrity of critical systems. The presentation will also offer a glimpse into the future, where centralized systems for research data management and innovative digital initiatives promise to transform the landscape of material testing and analysis, further bolstering safety measures. Join us to uncover how these advancements are not only enhancing safety and reliability but also paving the way for a digitally interconnected world. T2 - MaterialsWeek 2025 CY - Frankfurt am Main, Germany DA - 02.04.2025 KW - Characterization KW - Materials testing KW - In situ quality control KW - Digitalization PY - 2025 AN - OPUS4-63918 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Huber, Norbert T1 - Machine Learning Approaches for Intentional Materials Engineering N2 - The development of nanoporous metals and metallic composites through dealloying processes presents significant opportunities in materials engineering. However, designing multicomponent precursor alloys and establishing corresponding processing methods that yield predictable compositions and nanostructures remain a complex challenge. The talk explores how machine learning (ML)-augmented computational and experimental methodologies can tackle these challenges by predicting precursor alloy compositions, final nanoporous structures, and mechanical properties, while integrating ML-enabled autonomous experimentation for material design and quantification. Recent advancements in applying ML to nanostructured materials design will be touched along with techniques from other nanomaterial designs that can be adapted for improved control over morphological and compositional outcomes in nanoporous and nanocomposite materials. The focus of the talk will be set on ML-driven approaches to microstructure characterization and mechanical property prediction, modeling, and advanced imaging techniques such as three-dimensional nanotomography. Finally, the talk outlines future directions for ML-enhanced materials science, emphasizing the exploration of high-dimensional parameter spaces and the incorporation of materials kinetics into processing and property evaluation, ultimately advancing the design of nanoporous structures and materials science. T2 - MSE Research Data Forum 2025 CY - Siegburg, Germany DA - 08.07.2025 KW - Nanoporous Metals KW - Machine Learning KW - Microstructure KW - Mechanical Properties KW - Structure-Properties-Relationship PY - 2025 AN - OPUS4-63919 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lemiasheuski, Anton A1 - Wehrkamp, F. A1 - Bajer, Evgenia A1 - Sonnenburg, Elke A1 - Göbel, Artur A1 - Porohovoj, Ilja A1 - Bettge, Dirk A1 - Pfennig, Anja T1 - Practical application of an automated 3D metallography system for the reconstruction and microstructural analysis of porosity in a sintered steel N2 - In the 3D microstructural analysis of a digital twin of porosity in the sintered steel Astaloy CrA, pore shape, average pore size as well as pore distribution will be analyzed. Porosity plays a major role in powder-metallurgical materials since it greatly impacts the mechanical properties of these materials and therefore represents a key parameter in their characterization. Based on the robot-assisted automated serial sectioning and imaging (RASI) system of the Federal Institute for Materials Research and Testing (BAM, Bundesanstalt für Materialforschung und Prüfung) in Berlin, the technique of metallographic serial sectioning will be used to image the microstructure and reconstruct a digital 3D twin from the stack of images obtained. Compared with an individual 2D microsection, the quantitative microstructural analysis of this 3D twin will enable more accurate conclusions on the shape, size and distribution of pores. This paper will detail the key steps in 3D microstructural analysis, including the metallographic preparation routine, the imaging technique, image alignment as well as the segmentation of pores. After the methodology has been described, the results of the quantitative microstructural analysis will be presented and the validity of quantitative parameters of 3D and 2D images will be compared and discussed. The analysis of more than 10,000 pores revealed a correlation between pore shape and pore size. It was also found that a 2D representation of the material surface is insufficient for a precise quantitative characterization of porosity. N2 - In der 3D-Gefügeanalyse eines digitalen Zwillings von Poren in einem Sinterstahl des Typs Astaloy CrA werden sowohl die Porenform als auch die durchschnittliche Porengröße und -verteilung analysiert. Die Porosität spielt in pulvermetallurgischen Werkstoffen eine große Rolle, da sie erheblich die mechanischen Eigenschaften beeinflusst und daher bei der Charakterisierung dieser Werkstoffe ein wichtiger Parameter ist. Basierend auf der Verwendung des Robot-Assisted Automated Serial-Sectioning and Imaging (RASI)-Systems der Bundesanstalt für Materialforschung und Prüfung (BAM) in Berlin, wird das metallographische Serienschnittverfahren genutzt, um das Gefüge aufzunehmen und aus dem Bildstapel einen digitalen 3D-Zwilling zu rekonstruieren. Verglichen zu einem 2D-Einzelschliff ermöglicht die quantitative Gefügeanalyse dieses 3D-Zwillings präzisere Aussagen zu Porenform, -größe und -verteilung. Diese Arbeit beschreibt die wesentlichen Schritte, die für eine 3D-Gefügeanalyse nötig sind, darunter die metallografische Präparationsroutine, das Bildgebungs-Verfahren, das Alignment der Bilder sowie die Segmentierung der Poren. Im Anschluss an die methodische Darstellung werden die Ergebnisse der quantitativen Gefügeanalyse präsentiert und ein Vergleich zwischen der Aussagekraft der quantitativen Parameter von 3D- und 2D-Abbildungen diskutiert. Bei der Analyse von über 10.000 Poren konnte eine Korrelation zwischen der Form und der Porengröße aufgezeigt werden. Weiterhin konnte aufgezeigt werden, dass eine 2D-Abbildung der Werkstoffoberfläche nicht ausreichend für eine eindeutige quantitative Beschreibung der Porosität ist. KW - 3D Metallographie KW - RASI KW - Porenstruktur PY - 2025 DO - https://doi.org/10.1515/pm-2025-0049 SN - 2195-8599 VL - 62 IS - 8 SP - 516 EP - 535 PB - De Gruyter Brill AN - OPUS4-63930 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Thiermann, Raphael A1 - Mueller, W. A1 - Montesinos-Castellanos, A. A1 - Metzke, D. A1 - Löb, P. A1 - Hessel, V. A1 - Maskos, Michael T1 - Size controlled polymersomes by continous self-assembly in micromixers N2 - The formation of vesicles based on the self-assembly of amphiphilic poly(butadiene)-b-poly(ethylene oxide) (PB130-b-PEO66) block copolymer in water has been studied using THF as co-solvent. To obtain a highly controlled mixing process for the polymer/THF- and the water-phase, we employed micro mixers with different mixing geometries. The high impact of this preparation method on the self-assembling process was verified by TEM and DLS characterization of the obtained structures. Spherical micelles, vesicles and worm-like micelles were found depending on the parameters of mixing. By additional parameter adjustment in the vesicle regime, the size of the assembled vesicles was controlled between 45 and 100 nm. This demonstrates the continuous preparation of narrowly distributed vesicle structures with controlled sizes. KW - Vesicles KW - Polymersomes KW - Micromixers PY - 2012 DO - https://doi.org/10.1016/j.polymer.2012.03.058 SN - 0032-3861 SN - 1873-2291 VL - 53 IS - 11 SP - 2205 EP - 2210 PB - Springer CY - Berlin AN - OPUS4-25884 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ruehle, Bastian T1 - Nano- and Advanced Materials Synthesis in a Self-Driving Lab (SDL) N2 - Nano- and advanced materials have been recognized as a key enabling technology of the 21st century, due to their high potential of driving innovations in new clean energy technologies, sustainable manufacturing by substitution of critical raw materials and replacement of hazardous substances, breakthroughs in energy conversion and storage, improvement of the environmental performance of products and processes, and facilitation of circularity. Consequently, improving tools that enhance the development and optimization cycle of nano- and advanced materials is crucial. In this contribution, we present our Self-Driving Lab (SDL) for Nano and Advanced Materials [1], that integrates robotics for batched autonomous synthesis – from molecular precursors to fully purified nanomaterials – with automated characterization and data analysis, for a complete and reliable nanomaterial synthesis workflow. By fully automating these three process steps for seven different materials from five representative, completely different classes of nano- and advanced materials (metal, metal oxide, silica, metal organic framework, and core–shell particles) that follow different reaction mechanisms, we demonstrate the great versatility and flexibility of the platform. The system also exhibits high modularity and adaptability in terms of reaction scales and incorporates in-line characterization measurement of hydrodynamic diameter, zeta potential, and optical properties (absorbance, fluorescence) of the nanomaterials. We discuss the excellent reproducibility of the various materials synthesized on the platform in terms of particle size and size distribution, and the adaptability and modularity that allows access to a diverse set of nanomaterial classes. These features underscore the SDL’s potential as a transformative tool for advancing and accelerating the development of nano- and advanced materials, offering solutions for a sustainable and environmentally responsible future. T2 - Accelerate 2025 CY - Toronto, Canada DA - 11.08.2025 KW - Nanomaterials KW - Advanced Materials KW - Automation KW - SDL KW - MAP PY - 2025 AN - OPUS4-63934 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mege-Revil, Alexandre A1 - Rapontchombo-Omanda, Jessie A1 - Serrano-Munoz, Itziar A1 - Cristol, Anne-Lise A1 - Magnier, Vincent A1 - Dufrenoy, Philippe T1 - Sintered Brake Pads Failure in High-Energy Dissipation Braking Tests: A Post-Mortem Mechanical and Microstructural Analysis N2 - The industrial sintering process used to produce metallic matrix pads has been altered to diminish the amount of copper used. Unfortunately, replacing a large part of the copper with iron seems to have reached a limit. In the high-energy, emergency-type rail braking used in this study, the materials are put to the very limit of their usage capacity, allowing us to observe the evolution of the microstructure and mechanical properties of sintered, metallic matrix pads. After the braking test, their compressive behaviour was assessed using digital image correlation (DIC), and their microstructure with scanning electron microscopy (SEM). The worn material has three flat layers with different microstructures and compressive behaviours. The bo􀁇om layer seems unmodified. Macroscopic and microscopic cracks run through the intermediate layer (2–15 mm depth). The top layer has stiffened thanks to resolidification of copper. The temperature reaches 1000 °C during the braking test, which also explains the carbon diffusion into iron that result in the weakening of iron–graphite interfaces in the pad. Finally, submicronic particles are detected at many open interfaces of the worn and compressed pad. Associated with the predominant role of graphite particles, this explains the weak compressive behaviour of the pads. KW - Friction braking KW - Sintering KW - Metallic matrix pad KW - Microstructure KW - Scanning electron microscopy (SEM) KW - Compressive test KW - Cracks KW - Digital image correlation (DIC) KW - Diffusion PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-587318 DO - https://doi.org/10.3390/ma16217006 SN - 1996-1944 VL - 16 IS - 21 SP - 1 EP - 18 PB - MDPI AN - OPUS4-58731 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Serrano-Munoz, Itziar A1 - Magnier, V. A1 - Brunel, F. A1 - Dufrenoy, P. T1 - Influence of the Composition on the Compressive Behaviour of a Semi-Metallic Brake-Pad Material N2 - The contact interface between the rotation and static part of a friction brake is central to the optimal functioning of the brake system due to the occurrence of heat dissipation, mechanical interaction and thermal exchanges. Generally, braking performances are evaluated by the energetic efficiency and wear rates of the contact surface. However, the compressive behaviour of the contact materials has also a significant contribution to the overall performances. In this work, the meso- and microscopic compressive behaviour of a sintered semi-metallic brake-pad material is investigated mainly via compression testing coupled with Digital Image Correlation (DIC) technique, as well as optical and scanning electron microscopy (SEM) analysis. The composition of a reference material (RM) is simplified to a selection of nine components, as opposed to up to thirty components typically used in commercial brake-pad materials. The retained components are considered as the most crucial for safe-operating performances. At the studied stress levels, the RM material is flexible (E = 5330 MPa), deformable (Ezz−plastic = −0.21%), and exhibits hysteresis loops. Subsequently, the contribution to the mechanical response of each individual component is investigated by producing the so-called dissociated materials, where the number of components is, at a time, further reduced. It is observed that the macroscopic behaviour is mainly controlled by the content (i.e., size distribution, shape and nature) of graphite particles, and that the hysteresis is only related to one of the two types of graphite used (G2 particles). Moreover, RM containing 13 wt% of G2 particles embedded in a relatively soft matrix (10.86 GPa) is able to increase the hysteresis (by 35%) when compared to the dissociated material containing 20 wt% of G2 particles which is embedded in a stiffer matrix (E = 106 GPa). KW - Semi-metallic brake-pad material KW - Powder metallurgy KW - Components influence KW - Graphite induced hysteresis KW - Digital image correlation (DIC) KW - Compression testing PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-562003 DO - https://doi.org/10.3390/ma15227911 VL - 15 IS - 22 SP - 7911 PB - MDPI AN - OPUS4-56200 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Walter, Keven A1 - Hoch, Dominik P. A1 - Hertweck, Leon A1 - Balasubramanian, Kannan A1 - Geisler, Jonas A1 - Röllig, Mathias A1 - Neubert, Tilmann J. A1 - Börner, Hans G. T1 - Unlocking the Essence of Lignin: High‐Performance Adhesives That Bond via Thiol‐Catechol Connectivities and Debond on Electrochemical Command N2 - AbstractThe next generation of adhesives requires effective debonding capabilities that can be triggered on demand to enable advanced circular repair and recycling strategies. A new class of lignin‐inspired, two‐component (2K) structural adhesives offers bonding strengths of up to 20 MPa and clean, on‐command electrochemical debonding within 5–30 min. The debonding is induced by a distinct electrochemical oxidation of thiol‐catechol connectivities (TCCs) within the entire adhesive network, enforcing rapid and clean adhesive failure on the cathodic substrate side. The TCC‐functionalities are formed during curing by a thiol‐quinone Michael‐type polyaddition, reacting polyester‐based trithiols with tris‐quinones as lignin‐inspired minimal building blocks. The structural adhesive can be fine‐tuned by adjusting the formulation. The addition of carbon black and ionic liquids facilitates the desired electrochemical transformation of TCC‐catechols to TCC‐quinones. Applying only 9 V for 5–30 min, leads to clean debonding with 72–86% loss of shear strength. A comprehensive study of curing, bonding, and debonding behavior by rheological, spectroscopic, and electrochemical investigations reveals the debonding mechanism by correlating catechol oxidation to adhesive performance. The electrochemical debonding capability of TCC‐structural adhesives is demonstrated in a functional prototype, where on‐command detachment of a cover glass from a display device is achieved within 6.5 min. KW - Lignin-inspired KW - Electrochemical-Debonding KW - Thiol-Catechol-Connectivity (TCC) KW - Michael-Type Polyaddition KW - On-Demand Adhesive Failure PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-639674 DO - https://doi.org/10.1002/adma.202510463 SN - 0935-9648 SP - 1 EP - 10 PB - Wiley VHC-Verlag CY - 69451 Weinheim AN - OPUS4-63967 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Streicher, Doreen A1 - Algernon, Daniel A1 - Behrens, Matthias A1 - Kohl, Christoph A1 - Wöstmann, Jens A1 - Wiggenhauser, Herbert A1 - Petz, J. T1 - Großflächige ZfPBau-Untersuchungen an Hohlkastenbrücken der A 23 - Südosttangente Wien N2 - Mit Radar, Impact-Echo und Ultraschallecho wurden 2004/2005 zwei Spannbetonbrücken der stark befahrenen A 23 Südosttangente in Wien zerstörungsfrei untersucht. Bei den Bauwerken handelt es sich um Hohlkastenbrücken, die 1975/76 unter Verwendung unterschiedlicher Spannsysteme errichtet wurden. Durch Messungen mit den zerstörungsfreien Prüfverfahren an den Außenseiten zweier Hohlkastenstege wurde sowohl die schlaffe Bewehrung als auch Längsspannglieder in den Stegen geortet. Darüber hinaus sollte der Verpresszustand der Spannglieder mit Hilfe der akustischen Verfahren Impact-Echo und Ultraschallecho ermittelt werden. T3 - BAM Forschungsberichtreihe - 278 PY - 2006 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1735 SN - 978-3-86509-529-1 SN - 0938-5533 VL - 278 SP - 1 EP - 46 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-173 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Data-Driven Chemical Understanding N2 - This talk presents my research on data-driven chemical understanding to graduate students in chemistry at the Graduate School Chemistry in Paris. T2 - Workshop : Practical applications of Machine Learning in chemistry: perspectives and pitfalls CY - Paris, France DA - 13.07.2022 KW - Chemical Understanding KW - Automation KW - Bonding Analysis PY - 2022 UR - https://gs-chem13.sciencesconf.org/ AN - OPUS4-55410 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Automated bonding analysis based on crystal orbital Hamilton populations N2 - We created a workflow that fully automates bonding analysis using Crystal Orbital Hamilton Populations, which are bond-weighted densities of states. This enables understanding of crystalline material properties based on chemical bonding information. To facilitate data analysis and machine-learning research, our tools include automatic plots, automated text output, and output in machine-readable format. T2 - Sommersymposium des Fördervereins Chemieolympiade CY - Online meeting DA - 25.06.2022 KW - Bonding Analysis KW - Automation KW - DFT PY - 2022 AN - OPUS4-55409 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Data-driven chemical understanding with geometrical and quantum-chemical bonding analysis N2 - Chemical bonding and coordination environments are crucial descriptors of material properties. They have previously been applied to creating chemical design guidelines and chemical heuristics. They are currently being used as features in machine learning more and more frequently. I will discuss implementations and algorithms (ChemEnv and LobsterEnv) for identifying these coordination environments based on geometrical characteristics and chemical bond quantum chemical analysis. I'll demonstrate how these techniques helped in testing chemical heuristics like the Pauling rule and thereby improved our understanding of chemistry. I'll also show how these tools can be used to create new design guidelines and a new understanding of chemistry. To use quantum-chemical bonding analysis on a large-scale and for machine-learning approaches, fully automatic workflows and analysis tools have been developed. After presenting the capabilities of these tools, I will also point out how these developments relate to the general trend towards automation in the field of density functional based materials science. T2 - ICAMS Interdisciplinary Centre for Advanced Materials Simulation Seminar Series CY - Online meeting DA - 24.11.2022 KW - Automation KW - High-throughput KW - Machine learning KW - Materials informatics KW - Bonding Analysis PY - 2022 AN - OPUS4-56417 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Data-driven chemical understanding with geometrical and quantum-chemical bonding analysis N2 - Chemical bonding and coordination environments are crucial descriptors of material properties. They have previously been applied to creating chemical design guidelines and chemical heuristics. They are currently being used as features in machine learning more and more frequently. I will discuss implementations and algorithms (ChemEnv and LobsterEnv) for identifying these coordination environments based on geometrical characteristics and chemical bond quantum chemical analysis. I will demonstrate how these techniques helped in testing chemical heuristics like the Pauling rule and thereby improved our understanding of chemistry. I will also show how these tools can be used to create new design guidelines and a new understanding of chemistry. To use quantum-chemical bonding analysis on a large-scale and for machine-learning approaches, fully automatic workflows and analysis tools have been developed. After presenting the capabilities of these tools, I will also point out how these developments relate to the general trend towards automation in the field of density functional based materials science. T2 - UniSysCat - Colloquium CY - Berlin, Germany DA - 08.02.2023 KW - Automation KW - Chemical Bonds KW - High-throughput KW - Data Analysis PY - 2023 UR - https://www.unisyscat.de/news-events/display?tx_news_pi1%5Baction%5D=detail&tx_news_pi1%5Bcontroller%5D=News&tx_news_pi1%5Bnews%5D=386&cHash=f95c8af783c08c2c6039440145a036bb AN - OPUS4-57051 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Automation and Workflows in Computational Materials Science N2 - This talks describes why we need automation and workflows in materials informatics. It introduces tools to automatize tasks in computational materials science. Furthermore, a bonding analysis and a phonon workflow are presented. T2 - Seminar in Theoretical Chemistry Group atFU Berlin CY - Berlin, Germany DA - 06.12.2022 KW - Automation KW - Workflows KW - Density functional theory PY - 2022 AN - OPUS4-56524 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Automation and workflows incomputational materials science N2 - This talk introduced the audience to automation and workflows in the field of computational materials science. The audience were the members of the FONDA Sonderforschungsbereich at HU Berlin T2 - FONDA Seminar Series CY - Berlin, Germany DA - 10.10.2022 KW - Automation KW - Workflows KW - Materials Informatics PY - 2022 AN - OPUS4-56419 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Mit Hilfe künstlicher Intelligenz neue Materialien finden N2 - In diesem Vortrag für Schüler*innen, die an der nationalen Auswahl der internationalen Chemieolympiade teilnehmen, stellte ich meinen akademischen Werdegang und das Fach Materialinformatik und die Forschung in diesem Bereich vor. T2 - Landesseminar zur Internationalen Chemieolympiade in Berlin-Brandenburg CY - Berlin, Germany DA - 30.10.2022 KW - Materialinformatik KW - Automatisierung KW - Computerchemie PY - 2022 AN - OPUS4-56128 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ertural, Christina T1 - Vibe Check via Machine Learning: Testing the Prototype N2 - Vibrational properties play a key role in determining the stability and thermal conductivity behaviour of materials. The quasi- harmonic approximation gives insight into the phononic properties of a compound, but in the established way, i.e. density functional theory based methods, it takes many calculation steps and consumes a lot of resources to arrive at the desired results. Machine learning (ML) trained interatomic potentials (e.g. Gaussian approximation potential, GAP) pose an alternative to the traditional computation way of phonons. We develop a Python code based workflow which combines automation tools like atomate2 with ML to ease providing interactomic potentials for (quantum chemical) computations and databases. T2 - #RSCPoster Twitter conference 2023 CY - Online meeting DA - 28.02.2023 KW - Interatomic potentials KW - Machine learning KW - Phonons KW - Workflow PY - 2023 UR - https://twitter.com/cer5814012/status/1630547004462858240 AN - OPUS4-57059 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Naik, Aakash T1 - New descriptors for materials properties based on bonding indicators N2 - Includes a summary of the Ph.D. project that deals with generating a database populated with materials bonding properties and how we intend to gain deeper insights into material properties through this research. T2 - SALSA 2022 CY - Berlin, Germany DA - 15.09.2022 KW - Bonding analysis KW - Automation KW - Materials Informatics KW - Computational Chemistry PY - 2022 AN - OPUS4-56142 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Data-driven chemical understanding with geometrical and quantum-chemical bonding analysis N2 - Talk about my recent research on data-driven chemical understanding with geometrical and quantum-chemical bonding analysis. T2 - Donnerstagskolloquium IPC/IAAC CY - Münster, Germany DA - 04.05.2023 KW - Automation KW - Machine learning KW - Bonding Analysis PY - 2023 AN - OPUS4-57431 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Naik, Aakash T1 - Building quantum chemical orbital based bonding descriptor database N2 - Motivation, methodology and and results of our quantum chemical bonding descriptors database presented in form of a Poster T2 - RSC Twitter Conference 2023 CY - Online meeting DA - 28.02.2023 KW - Bonding analysis KW - Automation KW - Materials Informatics KW - Computational Chemistry KW - Database PY - 2023 UR - https://twitter.com/NaikAak/status/1630400167080869893 UR - https://twitter.com/NaikAak/status/1630540436434558977 AN - OPUS4-57101 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Data-driven chemical understanding and machine learning of materials properties N2 - Bonds and local atomic environments are crucial descriptors of material properties. They have been used to create design rules and heuristics for materials. More and more frequently, they are used as features in machine learning. Implementations and algorithms (e.g., ChemEnv and LobsterEnv) for identifying these local atomic environments based on geometrical characteristics and quantum-chemical bonding analysis are nowadays available. Fully automatic workflows and analysis tools have been developed to use quantum-chemical bonding analysis on a large scale and for machine-learning approaches. The latter relates to a general trend toward automation in density functional-based materials science. The lecture will demonstrate how our tools, that assess local atomic environments, helped to test and develop heuristics and design rules and an intuitive understanding of materials. T2 - 16th International conference on materials chemistry (MC16) CY - Dublin, Irland DA - 03.07.2023 KW - Automation KW - Bonding Analysis KW - Materials Informatics PY - 2023 AN - OPUS4-57876 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bettge, Dirk T1 - Fraktographie mit Hilfe von klassischen Methoden und Machine Learning – bisherige Erfahrungen und Anwendung auf weitere Fragestellungen N2 - In der Schadensanalyse und bei der Bewertung von mechanischen Experimenten liefert die Fraktographie Informationen über die vorliegenden Bruchmerkmale und den Bruchmechanismus eines Bauteils oder einer Probe. Im Rahmen des DGM AK Fraktographie werden an metallischen Werkstoffen Vergleichsexperimente durchgeführt und die Ergebnisse in einer Datenbank zur Verfügung gestellt. In einem Vorhaben wurde die Analyse von Bruchmerkmalen mittels Topographie-Daten und Machine Learning erprobt. Die gewonnenen Erfahrungen könnten auf weitere Anwendungsfälle wie z.B. Schweißverbindungen angewendet werden. T2 - Erfahrungsaustausch Werkstoff- und Bauteilprüfung CY - Halle, Germany DA - 04.09.2025 KW - Fraktographie KW - Machine Learning KW - Schadensanalyse KW - Schweißverbindungen PY - 2025 AN - OPUS4-64032 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Colombo, Marta A1 - Mostoni, Silvia A1 - Fredi, Giulia A1 - Rodricks, Carol A1 - Kalinka, Gerhard A1 - Riva, Massimiliano A1 - Vassallo, Andrea A1 - Di Credico, Barbara A1 - Scotti, Roberto A1 - Zappalorto, Michele A1 - D'Arienzo, Massimiliano T1 - Interfacial Chemistry Behind Damage Monitoring in Glass Fiber‐Reinforced Composites: Attempts and Perspectives N2 - Glass Fiber Reinforced Polymers (GFRPs) are widely used in structural applications but degrade over time due to internal damage. Structural Health Monitoring (SHM) enables early damage detection, improving reliability and reducing maintenance costs. Traditional SHM methods are often invasive and expensive. An emerging solution involves the embedding of carbon‐based filler like carbon nanotubes and reduced graphene oxide into GFRPs, forming conductive networks that detect damage through resistance changes. However, poor adhesion among GF, filler, and matrix can reduce mechanical performance. Therefore, tailoring GF and filler surface chemistry is essential to enhance durability and enable effective self‐sensing properties. This review summarizes the most recent efforts in modifying GF with carbon‐based filler to design GFRP with improved sensing ability and mechanical performance. After a brief introduction on the role of SHM solutions in early damage detection, an overview of the common GF and filler used in GFRPs will be provided. Then, the most relevant GF modification strategies exploited to incorporate carbon‐based filler in GFRPs will be described, focusing on the chemical grafting approach, which allows a careful optimization of the fiber/matrix interface. Last, a concise summary of the key mechanical and electrical tests to evaluate interfacial adhesion and self‐sensing will be supplied. KW - Review KW - Interface KW - Micromechanics KW - Polymer matrix composites KW - Glass fibre reinforced composites PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-639934 DO - https://doi.org/10.1002/pc.70332 SN - 0272-8397 SP - 1 EP - 30 PB - Wiley AN - OPUS4-63993 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Comparison of the environmental stress cracking behaviour of polyethylene and polyethylene terephthalate as materials for dangerous goods packagings N2 - The chemical industry has expressed great interest in using polyethylene terephthalate (PET) as material for packagings for the transport of dangerous goods. Due to the high strength and stiffness of PET, the wall thickness and weight of packagings can be reduced. This is a relevant cost factor. PET is a semi-crystalline thermoplast which is produced by polycondensation of terephthalic acid and ethylene glycol. According to the European dangerous goods regulations RID and ADR, samples of PET design types of packagings for dangerous goods must be pre-stored with the original filling good for six months at 23°C, before the design type tests can be carried out. For packagings made of polyethylene (PE) tests to prove the stress cracking resistance by using laboratory methods are possible to reduce time and costs. Therefore, standard liquids, simulating the different types of damaging effects on PE are defined in RID and ADR. However, there is no information and research available about the damaging mechanisms on PET in comparison to PE, especially regarding to stress cracking resistance and test methods. The aim of this work is to compare the stress cracking resistance of PE and PET with the Full Notch Creep Test (FNCT), which was developed by chemical industry and is described in the standards EN ISO 16101 and EN 15507. It was investigated whether testing specimens made of PE and PET with a full coplanar notch around the middle of the specimens show weakening after the impact of a tensile force in a wetting solution (Lutensol® FSA 10) at 50°C in a test device on the basis of the FNCT. The test results confirmed the suitability of the method for eight PE grades. Unfortunately, this method couldn’t be used for PET because the specimens broke during notching. In addition the molding of the sheets and the following temper process for twelve hours are very time-consuming, and the specimens broke during notching due to the high brittleness of PET. Another possibility to provide evidence of stress cracking resistance of PE packagings is laid down in BAM’s Dangerous Goods Rule BAM-GGR 015. This test was carried out with PE and PET bottles to compare both materials. Therefore 1l test bottles were filled with a 5% wetting solution and mounted with a clamping tool for 28 days at 40°C. Tensile test specimens were cut out afterwards from the middle of the bottles in the deformed areas. Tensile strength and breaking elongation of PE specimens were determined in comparison to the PET specimens. The tensile properties of the PET specimens couldn’t be determined due to the strength and the stiffness of the material. In conclusion the only way to provide information about the stress cracking resistance of PET was to perform stacking tests. 1l bottles made of PE and PET were filled with a 5% wetting solution and stored with a stacking load for 28 days at 40°C according to EN ISO 16495. Design types of PE and PET both passed the stacking tests. T2 - EUROCORR 2016 CY - Montpellier, France DA - 11.09.2016 KW - polyethylene terephthalate KW - stress cracking resistance KW - test methods KW - dangerous goods packagings PY - 2016 AN - OPUS4-37448 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Suitable test method for the determination of the environmental stress cracking behaviour of polyethylene terephthalate as material for dangerous goods packagings N2 - The chemical industry has expressed great interest in using polyethylene terephthalate (PET) as material for packagings for the transport of dangerous goods. Due to the high strength and stiffness of PET, the wall thickness and weight of packagings can be reduced. The aim of this work was to find a laboratory test method for the determination of the stress cracking resistance of PET. One test method is the Full Notch Creep Test (FNCT), which was developed for polyethylene (PE) and is described in the standards EN ISO 13274 and EN 15507. It was investigated whether testing specimens made of PET with a full coplanar notch around the middle of the specimens show weakening after the impact of a tensile force in a wetting solution at 50°C. Unfortunately, this method couldn’t be used for PET because the specimens broke during notching due to the high brittleness of PET. The molding of the sheets and the following temper process for twelve hours are very time-consuming, Another possibility is laid down in BAM’s Dangerous Goods Rule BAM-GGR 015. This test was carried out with 1l PET bottles, which were filled with a 5% wetting solution and mounted with a clamping tool for 28 days at 40°C. Tensile test specimens were cut out afterwards from the middle of the bottles in the deformed areas. The tensile properties of the PET specimens couldn’t be determined due to the hardness of the material. In conclusion, the only way to provide information about the stress cracking resistance of PET was to perform stacking tests with PET design types of packagings. 1l bottles made of PET were filled with a 5% wetting solution and stored with a stacking load for 28 days at 40°C according to EN ISO 16495. The test bottles of PET passed the stacking tests. T2 - Fifth International Symposium Frontiers in Polymer Science CY - Seville, Spain DA - 17.05.2017 KW - Polyethylene terephthalate KW - Stress cracking resistance KW - Laboratory method KW - Dangerous goods packaging PY - 2017 AN - OPUS4-40438 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. A1 - Lohrke, Heiko T1 - Mobile Sensorik zur Bestimmung der lokalen Gasverteilung (CH4) N2 - Ziel des FuE-Vorhabens ist die Entwicklung, Aufbau und Validierung eines gasto-mographischen Messsystems basierend auf stationärer und mobiler Sensorik zum Emissionsmonitoring in kommunalen Kläranlagen. Die Gastomographie basiert hierbei im Wesentlichen auf, aus unterschiedlichen Sichtwinkeln aufgenommenen, integralen Konzentrationsmessungen, anhand derer eine Rekonstruktion der Gasverteilung erfolgt. Das FuE-Projekt kombiniert hierfür stationäre Sensornetzwerke mit luftgestützten und bodengebundenen Robotersystemen in einem System. Letztere werden mit Reflektoren und/oder Gasdetektoren ausgestattet. Hierfür werden Open-Path-Gasmesstechnik basierend auf Tunable Diode Laser Ab-sorption Spectroscopy (TDLAS, primär CH4 in ppm·m) und In-situ-Gassensorik (CH4, ppm) auf Basis von z.B. Infrarot eingesetzt. Dies sind zwei komplementäre Methoden der Gasmessung: Die In-situ-Gassensorik ermöglicht Punktmessungen, wohingegen TDLAS-Sensoren Gaskonzentrationen integral über offene Messstre-cken von bis zu 60 m gegen Oberflächen messen. Die In-situ-Gassensorik wird für Referenzmessungen und ggf. zur Erhöhung der Rekonstruktionsqualität zum Ein-satz kommen. Die wesentlichen Neuheiten des Projekts sind: • 2D-Gastomographie auf Basis eines mit TDLAS-basierter Open-Path-Gasmesstechnik und Reflektoren ausgestatteten heterogenen Messsystems. • CT-basierte Rekonstruktionsalgorithmen, adaptiert an die komplexen Rahmenbedingungen. • Validierung des Messsystems anhand realer Messungen auf Kläranlagen. T2 - Zero Emission? Beiträge der Abwasserbeseitigung zur Reduzierung der CO2e-Emission CY - Online meeting DA - 16.04.2024 KW - Mobile Robotic Olfaction KW - Gastomographie KW - Mobile Sensorik KW - Tunable Diode Laser Absorption Spectroscopy PY - 2024 AN - OPUS4-59872 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. T1 - Outdoor Gas Plume Reconstructions: A Field Study with Aerial Tomography N2 - This paper outlines significant advancements in our previously developed aerial gas tomography system, now optimized to reconstruct 2D tomographic slices of gas plumes with enhanced precision in outdoor environments. The core of our system is an aerial robot equipped with a custom-built 3-axis aerial gimbal, a Tunable Diode Laser Absorption Spectroscopy (TDLAS) sensor for CH4 measurements, a laser rangefinder, and a wide-angle camera, combined with a state-of-the-art gas tomography algorithm. In real-world experiments, we sent the aerial robot along gate-shaped flight patterns over a semi-controlled environment with a static-like gas plume, providing a welldefined ground truth for system evaluation. The reconstructed cross-sectional 2D images closely matched the known ground truth concentration, confirming the system’s high accuracy and reliability. The demonstrated system’s capabilities open doors for potential applications in environmental monitoring and industrial safety, though further testing is planned to ascertain the system’s operational boundaries fully. T2 - 20th International Symposium on Olfaction and Electronic Nose CY - Grapevine, Texas, USA DA - 12.05.2024 KW - Aerial Robot KW - TDLAS KW - Gas Tomography KW - Plume PY - 2024 AN - OPUS4-60108 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. T1 - Robotic Scanning Absorption Spectroscopy for Methane Leak Detection: The Virtual Gas Camera N2 - This paper explores combining a gimbal-mounted tunable diode laser absorption spectroscopy (TDLAS) sensor and a video camera to create a virtual gas camera for methane leak detection. This provides a low-to-zero-cost extension of typical TDLAS gas tomography systems. A prototype setup mounted on a ground robot is evaluated. Results acquired using a simulated methane leak show the feasibility of the virtual gas camera, accurately detecting methane leaks by overlaying concentrations onto a visual image. While the acquisition time is significantly longer than for traditional gas cameras, potential enhancements are discussed. The study concludes that the virtual gas camera is feasible and useful, despite its longer acquisition time. It serves as a valuable software-only addition to typical TDLAS gas tomography systems, offering quickly-available on-site data augmentation for visual leak assessment at low-to-zero cost. T2 - 20th International Symposium on Olfaction and Electronic Nose CY - Grapevine, Texas, USA DA - 12.05.2024 KW - Mobile Robotic Olfaction KW - TDLAS KW - Gas Tomography KW - Gas Camera KW - Plume PY - 2024 AN - OPUS4-60110 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Gaal, Mate T1 - Trial Design for Testing and Evaluation in Humanitarian Mine Clearance N2 - This thesis proposes a design of experiment for testing and evaluation of the equipment and the methods used in manual mine clearance. The thesis is based on several metal detector trials and a trial of manual demining methods. The core of this dissertation comprises four metal detector trials performed in Germany and Croatian in 2003 and 2005. The purpose of these trials was to investigate the feasibility of the tests described in the CWA (Comité Européende Normalisation/CEN/Workshop Agreement) 14747:2003, the standard for testing metal detectors for humanitarian demining. The goals of the trials were: to find an appropriate design of experiment for testing metal detectors; to establish the use of ROC diagrams (Receiver Operating Characteristics) and POD curves (Probability of Detection) in the analysis of the experimental results; and to gain practical experience in organising and conducting metal detector trials. Apart of this thesis is devoted to a trial of manual demining methods performed in Mozambique in 2004. The main goal of that trial was to compare the speed of various manual demining methods, including the most common excavation methods. The outcome of this work is the proposals and recommendations for an update of the standard for testing metal detectors CWA 14747:2003. Maximum detection height measurements were performed as a part of the metal detector trial carried out in Croatiain2005. The results reveal a high variability of the maximum detection height. This high variability needs to be taken into account in all experiments. Apart of the variability is caused by the differences between the operators and by the setup of the metal detector. It is therefore recommended that two kinds of experiments with the maximum detection height as a response variable are defined in the next update of CWA 14747:2003. The first kind should include the setup, the soil and the operator as factors in the design of experiment. The in-soil measurements with the same detector should be performed with repeated setups and with several operators. The second kind of experiments should be experiments evaluating the influence of other predictor variables. In those experiments, it is recommended to perform one-factor or multiple-factor in-air measurements with the operators and the setup as a block. The main part of the metal detector trials described in this thesis was the detection reliability tests. Detection reliability tests as described in CWA14747:2003 come closest to representing the real field conditions in demining. They include many environmental influences and, most importantly, many of the human factor influences. However, each test design is a compromise between fully representative conditions and cost effectiveness. In this thesis, a fractional factorial design based on the Graeco-Latin square is proposed as a solution to the experimental problem. The results are reported in the form of ROC diagrams and POD curves. The crossover design enables each operator to work with fewer detector models with in a certain time. The variations of the design enabled an unbiased comparison of detectors in each soil and with each target model separately. It is recommended that the solutions proposed in this thesis be incorporated in the standard CWA14747:2003. It has been shown that maximum detection heights measurements provide the information about the best possible performance of a metal detector in are liability test. T3 - BAM Dissertationsreihe - 27 KW - Minenräumung KW - demining KW - Metalldetektor KW - metal detector PY - 2007 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1310 SN - 978-3-9811655-6-2 SN - 1613-4249 VL - 27 SP - 1 EP - 158 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-131 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Biermann, Vera T1 - Langzeitverhalten von elementarem Eisen und Hydroxylapatit zur Uranrückhaltung in permeablen reaktiven Wänden N2 - Im Rahmen dieser Arbeit wurde das Langzeitverhalten von elementarem Eisen (Fe0) und Hydroxylapatit (HAP) in permeablen reaktiven Wänden zur Grundwassersanierung untersucht. Dabei wurden die in reaktiven Wänden ablaufenden Prozesse anhand von Säulenversuchen simuliert, bei denen künstliches Grundwasser (KGW) mit dem Modellschadstoff Uran verwendet wurde. Bei den Versuchen wurden Graugusseisengranulat der Firma Gotthart Mayer, Rheinfelden und synthetisches Hydroxylapatit der Firma Chemische Fabrik Budenheim eingesetzt. Mit beiden Materialien wurde in Langzeitversuchen mit KGW mit 9,6 mg/L Uran und 120 mg/L anorganischem Kohlenstoff ein Uranrückhalt von mehr als 99,8% bei einer durchschnittlichen Sorptionskapazität von 28,3 mg U/g HAP bzw. 38,4 mg U/g Fe0 erreicht. Mit den Eisensäulen wurden insgesamt über 2.000 Porenvolumina (PV) ausgetauscht, ohne dass ein Durchbruch der Urankonzentration im Ablauf messbar war. Eine Remobilisierung des Urans durch uranfreies KGW wurde ebenfalls nicht beobachtet. Die Nachweisgrenze für Uran betrug 10 μgL. Bei Fe0-Säulen mit ≥ 50 Gew.-% Eisenanteil, die mit carbonatreichem KGW beaufschlagt wurden, kam es nach einem Durchsatz von 800 bis 950 PV (< 0,5 L/g Fe0) zu einem Verlust der Permeabilität, so dass die Säulen nicht weiter betrieben werden konnten. Bei den HAP-Säulen kam es nach einem Durchsatz von 1.240 PV zu einem Durchbruch der Uranfront mit Urankonzentrationen > 15 μg/L im Ablauf. Nach 1.460 bzw. 2.140 PV erreichte die Urankonzentration im Ablauf 10% bzw. 50% der Zulaufkonzentration. In einem Desorptionsexperiment konnten mit 840 PV uranfreiem KGW 12,2% des Urans wieder aus einer Säule remobilisiert werden. Adsorption erwies sich als der dominante Mechanismus bei der Reaktion von HAP mit Uran. Mittels ESEM / EDX wurden in Proben mit Urangehalten von 250 mg U/g HAP uran- und phosphathaltige Kristalle nachgewiesen, die mittels Röntgendiffraktometrie als Chernikovit und Meta-Ankoleit identifiziert wurden. Damit wurde gezeigt, dass Oberflächenfällung unter günstigen Bedingungen ebenfalls stattfindet. In Fe0-Proben konnte keine Uranphase identifiziert werden. Aufgrund der ESEM-Bilder wird jedoch die Bildung eines gemischten U(IV)/U(VI)-Oxids vermutet. Während die langfristige Effektivität des HAP von dessen Sorptionskapazität bestimmt wurde, war die hydraulische Leitfähigkeit der limitierende Faktor beim Eisen. Die Zusammensetzung des KGW, vor allem der Carbonat- und Calciumgehalt, beeinflusste die Reinigungsleistung beider Systeme. N2 - Elemental iron (Fe0) and hydroxyapatite (HAP) were evaluated as reactive materials for use in permeable reactive barriers (PRBs) to remove uranium from contaminated groundwater. Special attention was given to the long-term performance of the materials, which was investigated by means of column tests with a duration of up to 30 months using two different artificial groundwaters (AGW) with varying composition and uranium concentration. The interaction of the materials with AGW was studied in column tests using 237U as a radiotracer to monitor the movement of the contamination front through the columns. The tested materials were shredded cast iron (granulated grey cast iron, 0.3 - 1.3 mm) supplied by Gotthard Mayer, Rheinfelden, Germany, and food quality grade hydroxyapatite (Ca5(PO4)3OH, 99 % < 0.42 mm) supplied by Chemische Fabrik Budenheim CFB, Germany. Both materials exhibited uranium retention of more than 99.9% and Sorption capacities of up to 28.3 mg U/g HAP and more than 38.4 mg U/g Fe0 (AGW with 9.6 mg U/L and low bicarbonate content of 120 mg/L). No breakthrough was observed for the Fe0 columns with effluent uranium concentrations being below the detection limit of 10 μg/L after treating more than 2,000 pore volumes (PV) and no uranium could be leached from loaded Fe0 columns with 200 PV of uranium free AGW. However, columns with high Fe0 content (≥ 50%) suffered from severe loss of permeability when AGW with ≥ 320 mg/L bicarbonate was used. In the HAP columns a breakthrough occurred with effluent uranium concentrations > 15 μg/l after treating 1,240 PV (10% and 50% breakthrough after 1,460 PV and 2,140 PV respectively). 12.2% of the accumulated uranium could be desorbed again with 840 PV of uranium free AGW. Adsorption was found to be the dominant reaction mechanism for uranium and HAP. Image analysis of high uranium content samples showed uranium and phosphate bearing crystals growing from HAP surfaces. The uranium phases chernikovite and meta-ankoleite of the autunite group were identified by x-ray diffraction. The existence of these mineral phases proves that surface precipitation also occurs under favourable conditions. No uranium mineral phases could be identified in spent Fe0 column material. But image analysis (ESEM / EDX) indicates formation of a mixed U(IV)/U(VI) oxide. While HAP long-term performance depends mainly on sorption capacity, maintaining hydraulic conductivity is crucial for Fe0. In both cases water compositon has a great influence as well. T3 - BAM Dissertationsreihe - 25 KW - Grundwassersanierung KW - Hydroxylapatit KW - reaktive Wände KW - Uran PY - 2007 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1335 SN - 978-3-9811655-4-8 SN - 1613-4249 VL - 25 SP - 1 EP - 201 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-133 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Mielentz, Frank T1 - Einsatzpotenzial von laufzeitgesteuerten Ultraschall-Gruppenstrahlern an Betonbauteilen N2 - Der für die Ultraschallprüfung an Beton anwendbare Frequenzbereich liegt aufgrund von Streuungen an den Gesteinskörnern in der Regel zwischen 50 kHz und 200 kHz. Die niedrigen Prüffrequenzen führen zu einem für die Ultraschallprüfung ungünstigen Verhältnis des Prüfkopfdurchmessers zur Wellenlänge, was zu einem fast ungerichteten Abstrahlungsverhalten für Longitudinalwellen führt. Außerdem kommt es zusätzlich zu einer erheblichen Abstrahlung von Transversalwellen und Oberflächenwellen, die eine Ultraschallprüfung stören. Im Rahmen der Arbeit werden Konzepte für den Einsatz der Ultraschallprüfung mit Strahlergruppen an Betonbauteilen vorgestellt und der Einfluss der Betoneigenschaften auf die Ultraschallausbreitung bei der Anwendung dieser Technik untersucht. Um das Abstrahlungsverhalten zu verbessern, kann man mehrere Prüfköpfe zu Strahlergruppen zusammenschalten oder mit geringerem Aufwand an Gerätetechnik und Prüfköpfen nach dem Prinzip der sog. synthetischen Apertur entsprechende Strahlergruppen durch sequentielle Abtastung einer „Apertur“-Fläche mit einem Prüfkopf nachbilden. Wird das Prüfobjekt durch einen Prüfkopf mit einem großen Divergenzwinkel abgetastet, kann durch nachträgliche Rekonstruktionsrechnung nach dem SAFT-Verfahren (Synthetische Apertur- Fokussierungstechnik) die Aussagesicherheit der Messergebnisse verbessert werden, indem rechnerisch auf bestimmte Bereiche im Betonbauteil fokussiert wird. Die Ankopplung von Prüfköpfen auf Betonoberflächen ist sehr zeitaufwendig. Daher lohnt es sich, um die Prüfleistung pro Ankopplung zu erhöhen, die Messdatenverarbeitung nicht nur auf die Anwendung von SAFT zu beschränken. Im Rahmen der vorliegenden Arbeit wird für die gleiche Aufgabe erstmals ein laufzeitgesteuerter Gruppenstrahler für den Niederfrequenzbereich, bestehend aus zehn einzelnen Prüfköpfen, entwickelt, mit dem schon während der Messung das Schallfeld verändert werden kann. Die Entwicklung orientiert sich an Gesichtspunkten, wie einfache Handhabbarkeit und Aufwandsoptimierung, so dass für die nachfolgenden Experimente ein Gerät zur Verfügung steht, wie es am ehesten auch in der Praxis Verwendung finden könnte. Die durch eine mit Sendeendstufen ausgerüsteten Strahlergruppe gegebene Möglichkeit der Erzeugung realer Schallfelder gestattet es, die Ausbildung dieser Schallfelder und deren Steuerbarkeit unter den Bedingungen des inhomogenen Werkstoffes Beton, auch experimentell zu überprüfen. Um den Einfluss der Schwingerform und -größe der Prüfköpfe auf das Schallfeld theoretisch zu untersuchen, wird ein Rechenprogramm auf Grundlage der Punktquellensynthese entwickelt, das bei der Berechnung die Annahme beliebiger Schwingergeometrien und - anordnungen zulässt. Die Grundlage bilden bewährte Modelle aus der Gruppenstrahler- technik für metallische Werkstoffe. In Zusammenarbeit mit der Universität Kassel wird mit Hilfe von Simulationsrechnungen mit der Elastodynamischen Finiten Integrationstechnik (EFIT) der Einfluss von Luftporen und der Gesteinskörnung auf die Ultraschallausbreitung des Gruppenstrahlers im Beton untersucht. Zur experimentellen Überprüfung des Gruppenstrahler-Prüfkopfes werden zunächst sowohl Schallfeldprofile als auch Schallschnelleverteilungen im Schallbündelquerschnitt mit und ohne Fokussierung des Schallbündels gemessen. Die Messungen erfolgen an Betontestkörpern (8 mm und 16 mm Größtkorn) mit einem scannenden Laservibrometer in Durchschallung. Das dazu verwendete Laservibrometer arbeitet nach dem Prinzip der Frequenzverschiebung durch den Dopplereffekt und bestimmt aus dem am Messpunkt rückgestreuten Laserlicht punktweise die Schallschnelle der schwingenden Betonoberfläche. Durch einen vorgeschalteten Spiegelscanner kann eine vorgegebene Messfläche automatisch abgetastet werden. Eine besonders anschauliche Methode, die Funktionsweise des Gruppenstrahlers zu demonstrieren, ist die Visualisierung der Wellenausbreitung durch Abtastung des Schallfeldes an einer Schnittfläche des Schallbündels, die möglichst parallel und nahe zur Bündelachse liegt. Dies kann die Seitenfläche eines Testblockes sein, auf die das Schallbündel fast streifend auftrifft. Mit Hilfe eines an diese Messtechnik angepassten Auswerteverfahrens können die Vorgänge der Schallwellenausbreitung als Moment- aufnahmen dargestellt werden. Die Untersuchungen ergeben, dass die Gruppenstrahlertechnik auch für Ultraschall- untersuchungen an Betonbauteilen anwendbar ist. Bei dem Einsatz von mehreren einzelnen Prüfköpfen als Gruppenstrahler-Prüfkopf können durch geeignete Positionierung der Prüfköpfe zueinander störende Gitterkeulen minimiert werden. T3 - BAM Dissertationsreihe - 24 KW - Zeitlich gesteuerter Gruppenstrahler KW - Beton KW - Impuls-Echo-Methode KW - Ultraschallprüfung KW - Zerstörungsfreie Prüfung PY - 2007 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1346 SN - 978-3-9811655-3-1 SN - 1613-4249 VL - 24 SP - 1 EP - 154 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-134 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Chun, Hyunjoo T1 - Experimentelle Untersuchungen und CFD-Simulationen von DTBP-Poolfeuern N2 - Es wurden Massenabbrandraten, Flammentemperaturen, spezifische Ausstrahlungen (Surface emissive power, SEP), Bestrahlungsstärken und Flammenlängen von DTBP- und Kerosin-Poolfeuern in Labor- und Feldversuchen (0.003 m < d < 3.15 m) gemessen und CFDSimulationen von DTBP- Poolfeuern bei d = 1.12 m und d = 3.15 m durchgeführt. Der Einfluss von Aktivierungs-, Verbrennungs- und Zersetzungsenergie sowie der Zersetzungsprodukte auf das Abbrandverhalten von DTBP wurde experimentell untersucht. Die mit der DDK gemessene Zersetzungsenergie von DTBP liegt im Bereich von – 189 kJ/mol bis – 210 kJ/mol, womit sie etwa 20 % bis 40 % höher ist als die mit dem DDK gemessene Aktivierungsenergie der Zersetzungsreaktion. Die in einem Verbrennungskalorimeter gemessene mittlere Verbrennungsenthalpie von DTBP beträgt = � c _H 36 000 kJ/kg. Die mit Hilfe der FTIR gefundenen Zersetzungsprodukte von DTBP in der Gasphase sind vor allem Aceton und Ethan. Die gemessenen Massenabbrandraten von DTBP-Poolfeuern (0.20 kg/(m² s) ≤ ′′ ≤ DTBP m& 0.30 kg/(m² s)) zeigen eine nur geringe Abhängigkeit vom Pooldurchmesser d, sind aber abhängig vom d fünf bis zwanzig mal größer als die von Kohlenwasserstoff-Poolfeuern. Die mit dem IR- Thermographie-System gemessenen Temperaturen der DTBP-Poolfeuer (1480 K bis 1580 K) sind im gesamten untersuchten Bereich ca. 300 K bis 600 K höher als die der Kerosin-Poolfeuer und stimmen mit den sehr heißen LNG-Poolfeuern bei 8 m ≤ d ≤ 15 m gut überein. Die mit dem IR-Thermographie-System über die gesamte Brenndauer gemessenen mittleren spezifischen Ausstrahlungen der DTBP-Poolfeuer betragen SEP = 130 kW/m² bei d = 1.12 m und SEP = 250 kW/m² bei d = 3.15 m und liegen somit um den Faktor drei bis zehn höher als bei Kohlenwasserstoff-Poolfeuern. Die mit (Ellipsoidal-) Radiometern gemessene mittlere Bestrahlungsstärke der DTBPPoolfeuer beträgt E (_y = 0.50 m, d =1.12 m) = 113 kW/m² und ist somit im Vergleich zu den n-Pentan-, Superbenzin- und Diesel-Poolfeuern um den Faktor zwei bis zehn größer. Die unter Verwendung der Thomas- Gleichung abgeschätzten Flammenlängen von DTBPPoolfeuern bei d < 0.50 m zeigen eine gute Übereinstimmung mit den mit S-VHSVideokameras gemessenen mittleren Flammenlängen (11d ≤ H ≤ 17d). Im Bereich von 0.05 m ≤ d ≤ 1.15 m sind die mittleren Flammenlängen H größer als im Experiment, sie stimmt dagegen bei d = 3.15 m gut überein und beträgt H (d = 3.15 m) ≈ 6d. Es wurden CFD-Simulationen von DTBP-Poolfeuern bei d = 1.12 m und d = 3.15 m unter Verwendung des kommerziellen ANSYS CFX Software Packet durchgeführt. Die dreidimensionalen Berechnungsgeometrien wurden mit Hexa-Gittern vernetzt, wobei die Anzahl der Zellen pro Volumen im Bereich von 100 000 bis 400 000 betrug. Die Zeitschritte für die CFD-Simulationen waren abhängig von der Feinheit des Gitters und dem Pooldurchmesser Δt = 10─ 2 s bis Δt = 10─ 5 s. Für die Modellierung der DTBP-Poolflammen wurde ein Datensatz für den Brennstoff DTBP im Preprocessor des ANSYS CFX-Programms implementiert. Es wurde die vollständige Verbrennung von DTBP berücksichtigt. Die Geschwindigkeitsgleichung der Irreversalreaktion ist etwa 1. Ordnung bezogen auf DTBP und Sauerstoff. Für die Temperaturabhängigkeit wurde der Arrhenius-Ansatz verwendet. Als Submodelle wurden das k-ε Turbulenzmodell, das Large Eddy Simulation Turbulenzmodell, das Detached Eddy Simulation Turbulenzmodell, das Scale Adaptive Simulation Turbulenzmodell, das Eddy Dissipation Verbrennungsmodell, das Rosseland Strahlungsmodell, das P1 Strahlungsmodell, das Monte Carlo Strahlungsmodell, das Discrete Transfer Strahlungsmodell und das Magnussen Rußmodell verwendet. Die simulierten maximalen Temperaturen der DTBP-Poolfeuer ergaben sich zu 1 410 K (d = 1.12 m) bzw. 1 520 K (d = 3.15 m), die gut mit den experimentell gemessenen Temperaturen übereinstimmen. Die simulierten mittleren spezifischen Ausstrahlungen für DTBP-Poolfeuer liegen bei SEP (d = 1.12 m) = 110 kW/m² und SEP (d = 3.15 m) = 180 kW/m². Die simulierten Flammenlängen der DTBP-Poolfeuer (5d ≤ H ≤ 6d) zeigen eine gute Übereinstimmung mit den gemessenen Flammenlängen. Die simulierten maximalen Strömungsgeschwindigkeiten in der Flammenmitte liegen z. B. für d = 3.15 m im Bereich von 25 m/s bis 30 m/s. Die simulierten Massenanteile an Ruß betragen 3.2∗ 10– 6 (d = 3.15 m) und 2.55∗ 10– 6 (d = 1.12 m). T3 - BAM Dissertationsreihe - 23 KW - Poolfeuer KW - Surface emissive power (SEP) KW - CFD-Simulation KW - Massenabbrandrate KW - Di-tert-butylperoxid PY - 2007 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1357 SN - 978-3-981655-0-0 SN - 1613-4249 VL - 23 SP - 1 EP - 157 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-135 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Bartholmai, Matthias T1 - Flammschutz von polymeren Baustoffen: Bewertung von Konzepten auf der Basis von Small-scale Cone Calorimeter Untersuchungen N2 - Flammschutz von polymeren Baustoffen: Bewertung von Konzepten auf der Basis von small- scale Cone Calorimeter Untersuchungen. In der Arbeit wurden zwei unterschiedliche Flammschutzkonzepte polymerer Baustoffe mit Hilfe des Cone Calorimeter untersucht und bewertet. Polymer-Schicht-Nanocomposites sind ein neues Konzept für flammgeschützte Werkstoffe, die aus einer Polymermatrix und der Zugabe eines nanoskaligen Schichtsilikat- Additivs von ca. 5 Gew.-% bestehen. Im Brandfall bilden die Schichtsilikate eine Barriere, die den Wärmetransport in das Material bzw. den Stofftransport der Pyrolysegase aus dem Material hemmt. Mit einem Modellsystem wurde gezeigt, dass dieser Barriereeffekt das Brandverhalten hinsichtlich der Flammenausbreitung verbessert, in anderen Brandszenarien aber wirkungslos bleibt. Die Ergebnisse der Cone Calorimeter Untersuchungen wurden mit denen der Entflammbarkeitstests UL 94 und LOI verglichen. Eine Korrelation in Richtung kleiner Probendimensionen (downscale) und in Richtung Phase der Brandentstehung wurde aufgezeigt. Die Anwendung intumeszierender Beschichtungen auf Bauteile verschiedener Art, wie z. B. tragende Stahlkonstruktionen, ist ein etabliertes Brandschutzkonzept. Das intumeszierende Polymermaterial schäumt unter Wärmeeinwirkung auf und bildet eine wärmeisolierende Schicht. Zur Bewertung der Wirkungsweise dieses Polymermaterials wurde ein auf Temperaturmessungen basierendes Verfahren mit dem Cone Calorimeter und für Simulationsrechnung entwickelt. Die Ergebnisse wurden mit denen aus Kleinprüfstanduntersuchungen verglichen. Eine Korrelation in Richtung großer Probendimensionen (upscale) und in Richtung der Phase des voll entwickelten Brandes konnte bis zu einer Temperaturgrenze gezeigt werden. N2 - Objective of this thesis was the investigation and evaluation of two different concepts of flame-retarding polymeric building materials. In the centre of this concern is the cone calorimeter as a versatile device in the field of flame retardancy and burning behaviour of materials and constructions. The cone calorimeter is characterized by a medium sample dimension (100 x 100 mm2). It simulates the phase of flame spread of a real burning process. The capabilities of the sample materials were of interest as well as the potentials and limitations of the investigation method. The scientific significance of cone calorimeter results was analysed in terms of different fire Scenarios and sample dimensions. Polymer Layered Silicate Nanocomposites are a new concept of flame retarding materials consisting of a polymer matrix and the addition of about 5 wt.-% nanoscale clay. In the case of a fire the clay layers built up a barrier, which hinders the heat transport into the sample and the mass transport of pyrolysis gases out of the material. Using a model system it was shown, that this barrier effect results in an essential improvement in burning behaviour in terms of flame spread but was ineffective for different fire scenarios and phases of burning, respectively. The results of cone calorimeter measurements were compared to results of the flammability tests UL 94 and LOI. A correlation towards smaller sample dimensions (downscale) and towards the phase of flammability was shown. The application of intumescent coatings on different structural members like supporting steel constructions is an established concept of fire retardancy. The intumescent polymeric material swells under thermal impact and forms a heat insulating layer. A method combining temperature measurement using the cone calorimeter and Computer simulation was developed, by which the fire protective effect could be evaluated. Investigation results were compared to results of small scale test furnace measurements. A correlation towards larger sample dimensions (upscale) and towards the phase of a fully developed fire could be shown up to a limitation by temperature. T3 - BAM Dissertationsreihe - 22 KW - Flammschutz KW - Small-scale Cone Calorimeter Untersuchungen KW - polymeren Baustoffen PY - 2007 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1366 SN - 978-3-86509-652-4 SN - 1613-4249 VL - 22 SP - 1 EP - 181 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-136 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Alekseychuk, Oleksandr T1 - Detection of crack-like indications in digital radiography by global optimisation of a probabilistic estimation function N2 - A new algorithm for detection of longitudinal crack-like indications in radiographic images is developed in this work. Conventional local detection techniques give unsatisfactory results for this task due to the low signal to noise ratio (SNR ~ 1) of crack-like indications in radiographic images. The usage of global features of crack-like indications provides the necessary noise resistance, but this is connected with prohibitive computational complexities of detection and difficulties in a formal description of the indication shape. Conventionally, the excessive computational complexity of the solution is reduced by usage of heuristics. The heuristics to be used, are selected on a trial and error basis, are problem dependent and do not guarantee the optimal solution. Not following this way is a distinctive feature of the algorithm developed here. Instead, a global characteristic of crack-like indication (the estimation function) is used, whose maximum in the space of all possible positions, lengths and shapes can be found exactly, i.e. without any heuristics. The proposed estimation function is defined as a sum of a posteriori information gains about hypothesis of indication presence in each point along the whole hypothetical indication. The gain in the information about hypothesis of indication presence results from the analysis of the underlying image in the local area. Such an estimation function is theoretically justified and exhibits a desirable behaviour on changing signals. The developed algorithm is implemented in the C++ programming language and testet on synthetic as well as on real images. It delivers good results (high correct detection rate by given false alarm rate) which are comparable to the performance of trained human inspectors. N2 - In dieser Arbeit wurde ein neuer Algorithmus zur Detektion rissartiger Anzeigen in der digitalen Radiographie entwickelt. Klassische lokale Detektionsmethoden versagen wegen des geringen Signal-Rausch-Verhältnisses (von ca. 1) der Rissanzeigen in den Radiographien. Die notwendige Resistenz gegen Rauschen wird durch die Benutzung von globalen Merkmalen dieser Anzeigen erzielt. Das ist aber mit einem undurchführbaren Rechenaufwand sowie Problemen bei der formalen Beschreibung der Rissform verbunden. Üblicherweise wird ein übermäßiger Rechenaufwand bei der Lösung vergleichbarer Probleme durch Anwendung von Heuristisken reduziert. Dazu benutzte Heuristiken werden mit der Versuchs-und-Irrtums-Methode ermittelt, sind stark problemangepasst und können die optimale Lösung nicht garantieren. Das Besondere dieser Arbeit ist anderer Lösungsansatz, der jegliche Heuristik bei der Suche nach Rissanzeigen vermeidet. Ein globales wahrscheinlichkeitstheoretisches Merkmal, hier Schätzfunktion genannt, wird konstruiert, dessen Maximum unter allen möglichen Formen, Längen und Positionen der Rissanzeige exakt (d.h. ohne Einsatz jeglicher Heuristik) gefunden werden kann. Diese Schätzfunktion wird als die Summe des a posteriori Informationsgewinns bezüglich des Vorhandenseins eines Risses im jeden Punkt entlang der hypothetischen Rissanzeige definiert. Der Informationsgewinn entsteht durch die Überprüfung der Hypothese der Rissanwesenheit anhand der vorhandenen Bildinformation. Eine so definierte Schätzfunktion ist theoretisch gerechtfertigt und besitzt die gewünschten Eigenschaften bei wechselnder Anzeigenintensität. Der Algorithmus wurde in der Programmiersprache C++ implementiert. Seine Detektionseigenschaften wurden sowohl mit simulierten als auch mit realen Bildern untersucht. Der Algorithmus liefert gute Ergenbise (hohe Detektionsrate bei einer vorgegebenen Fehlalarmrate), die jeweils vergleichbar mit den Ergebnissen trainierter menschlicher Auswerter sind. T3 - BAM Dissertationsreihe - 18 KW - object detection KW - detection of elongated objects in low SNR condition KW - dynamic programming PY - 2006 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1400 SN - 978-3-86509-534-8 SN - 1613-4249 VL - 18 SP - 1 EP - 114 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-140 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Eisenacher, Germar T1 - Charakteristik und Modellierung von Fichtenholz unter dynamischer Druckbelastung N2 - Fichtenholz wird häufig als energieabsorbierendes Material in Stoßdämpfern von Transportbehältern für radioaktive Stoffe eingesetzt. Bei der vorgeschriebenen Fallprüfung aus 9 m Höhe auf ein unnachgiebiges Fundament erfährt das Fichtenholz im Stoßdämpfer eine dynamische Druckbelastung, wobei die seitliche Ausdehnung durch eine Blechkapselung eingeschränkt ist. Das Ziel dieser Arbeit war es, auf der Grundlage einer experimentellen Charakterisierung ein Materialmodell für Fichtenholz zur Berechnung solcher Lastfälle zur Verfügung zu stellen. Die experimentellen Untersuchungen zur Charakterisierung von Fichtenholz bestanden aus ca. 600 Druckversuchen an würfelförmigen Fichtenholzproben mit einem Stauchgrad von bis zu 70 %. Das Material wurde dabei als transversal isotrop angenommen. Insbesondere die Querdehnungsbehinderung konnte als ein relevanter Einflussfaktor auf die Materialcharakteristik identifiziert werden: Ohne Querdehnungsbehinderung dehnt sich das Material sowohl bei Last parallel als auch senkrecht zur Faser stark seitlich aus. Die Druckkraft- Verformungs-Verläufe weisen ein vergleichsweise geringes Kraftniveau und keine bzw. eine kaum ausgeprägte Verfestigung auf. Parallel zur Faser findet außerdem nach dem linear-elastischen Bereich eine starke Entfestigung statt. Eine Behinderung der Querdehnung führt zu einem deutlichen Anstieg des Druckkraftniveaus, einer stark ausgeprägten Verfestigung und lateral wirkenden Kräften. Die Entfestigung bei Last parallel zur Faser ist vergleichsweise gering ausgeprägt. Dehnrate und Temperatur haben festigkeitssteigernde bzw. festigkeitsverringernde Einflüsse, die im für Stoßdämpfer relevanten Bereich quantifiziert wurden. Anhand der experimentellen Erkenntnisse wurde die Hypothese der entkoppelten Fließflächenevolution aufgestellt, die von einer unabhängigen Festigkeitsentwicklung bei deviatorischer und volumetrischer Verformung ausgeht. Die Hypothese konnte mit einer Modifikation des Materialmodells MAT_075 aus dem FE-Code LS-DYNA bestätigt werden. Auf dieser Basis wurde anschließend ein transversal isotropes Materialmodell für Fichtenholz neu entwickelt und in LS-DYNA implementiert. Die Charakteristika von Fichtenholz unter Druckbelastung wurden in einer 15-flächigen Fließbedingung und einer nicht-assoziierten Fließregel umgesetzt. Die Fließbedingung berücksichtigt Mehrachsigkeiten des Druckspannungszustands durch eine lineare Interpolation der aus den Druckversuchen mit und ohne Querdehnungsbehinderung abgeleiteten Festigkeiten. Nachrechnungen der Druckversuche zeigten eine gute Abbildung der grundsätzlichen Festigkeitscharakteristik von Fichtenholz durch das Modell. Der für blechgekapselte Stoßdämpfer sehr bedeutsame Einfluss der Querdehnungsbehinderung kann durch die entkoppelte Evolution der Fließfläche angemessen wiedergegeben werden. Bei Last unter spitzen Faserwinkeln werden die Festigkeiten vom Modell jedoch überschätzt, was durch eine Anpassung der Druckfließflächen verhindert werden könnte. Die Einflüsse von Dehnrate und Temperatur können grundsätzlich nachgebildet werden, die verwendeten Skalierungsfaktoren sollten aber überarbeitet werden. Die Nachrechnung eines Behälterfallversuchs mit holzgefüllten Stoßdämpfern bestätigte die grundsätzliche Anwendbarkeit des Modells und zeigte plausible Rechenergebnisse. Für ein verifiziertes Stoßdämpfermodell sind weitere experimentelle und numerische Arbeiten erforderlich, wie z. B. die Untersuchung von Reibkoefizienten und Versagensparametern. Die Arbeit leistet mit dem transversal isotropen Materialmodell einen wichtigen Beitrag für die numerische Beanspruchungsanalyse bei der sicherheitstechnischen Begutachtung von Transportbehältern für radioaktive Stoffe. T3 - BAM Dissertationsreihe - 115 KW - Transportbehälter für radioaktive Stoffe KW - Druckversuch KW - Materialmodell KW - Stoßdämpfer KW - Fichtenholz PY - 2014 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-434 SN - 978-3-9816380-3-5 SN - 1613-4249 VL - 115 SP - 1 EP - 201 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-43 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Grasse, Fabian T1 - Beitrag zur Untersuchung des Betriebsfestigkeitsverhaltens von Rotorblättern für Windenergieanlagen im verkleinerten Maßstab N2 - Die größten Rotorblätter von Windenergieanlagen erreichen heutzutage Längen von über 75 m. Die Durchführung von Betriebsfestigkeitsuntersuchungen an Rotorblättern im Original-Maßstab ist aufwendig hinsichtlich der Größe der Bauteile und der komplexen Lastsituation. Für die Zulassung werden in der Regel nur statische Sicherheitsnachweise gefordert, dynamische Untersuchungen am Gesamtbauteil sind hingegen nicht erforderlich. Aus diesem Grund wurde ein Stellvertreter-Prüfstand zur Untersuchung von Rotorblättern im verkleinerten Maßstab entwickelt. Darüber hinaus erfolgte durch systematische Dauerschwingversuche die Validierung und Bewertung eines Condition Monitoring Systems. Für die Berechnung eines Versuchsrotorblattes werden die äußeren auf das Blatt wirkenden Lasten unter Berücksichtigung des Eigengewichts und der aerodynamischen Umströmung analysiert. Die Ergebnisse belegen eine dominierende Belastung in Schlaglast-Richtung und eine deutlich geringere Belastung in Schwenklast-Richtung. Auf den Lastannahmen basierend erfolgt die Bestimmung des inneren Spannungs- und Verzerrungszustandes für die einzelnen Strukturbauteile, wobei als Grundlage die Geometriedaten, die Materialdaten und der Laminataufbau des Originalrotorblattes herangezogen werden. Für den Aufbau des Versuchsrotorblattes kommen ausschließlich Original-Halbzeuge zum Einsatz. Die durch den Prüfstand in das Versuchsrotorblatt eingeleiteten Lasten werden derart dimensioniert, dass sich der erforderliche Spannungs- und Verzerrungszustand im Laminat einstellt. Der innere Aufbau des Versuchsrotorblattes mit zwei Stegen und vier Gurten entspricht dem des Originalrotorblattes. Die Lasteinleitung in das Versuchsrotorblatt erfolgt simultan und unabhängig für die Schlaglast- und Schwenklast-Richtung. Der Biegegemomentenverlauf des Originalrotorblattes wird bei Einleitung von jeweils drei Einzellasten pro Lastrichtung in Kombination mit der Erzeugung eines freien Momentes zur Erzeugung eines Sprungs im Querkraftverlauf sehr gut nachgebildet. Für die Realisierung eines Condition Monitoring Systems werden FBG-Sensoren verwendet, da sowohl die Möglichkeit zur Strukturintegration mit nur minimal-invasiven Störstellen als auch eine einfache Verlegung mit einer Vielzahl an FBG-Sensoren in einer einzelnen Sensorfaser gegeben ist. Die im Vergleich zu FBG-Patches durchgeführten Dauerfestigkeits-untersuchungen belegen für die strukturintegrierten Sensoren eine signifikant höhere Lebensdauer. Die Betriebsfestigkeitsuntersuchungen werden sowohl als Einstufenversuche bei Nennlast und 50a- Böenlast als auch in Lastkollektivanregung bei unabhängiger Regelung der Schlag- und Schwenklast durchgeführt. Zusätzlich erfolgt mehrfach eine Modalanalyse bei frei aufgehängtem Versuchsrotorblatt in verschiedenen Stadien des Versuchsprogramms. Da bei Einstufenbelastung mit 50a-Böenlast auf natürliche Weise keine sichtbaren Schäden entstanden sind, werden künstliche Bauteilschäden in Form eines Längsrisses an der Blatthinterkante und eines Querrisses zwischen den lasttragenden Gurten eingebracht. Diese Schäden verursachen bei 50a-Böenlast lokale Dehnungsüberhöhungen, die mit dem gewählten Condition Monitoring System gut detektierbar sind. Die lokal begrenzte Dehnungszunahme korreliert sehr gut mit den Ergebnissen der FEM-Berechnungen des Versuchsrotorblattes. Der Vergleich der berechneten und gemessenen Eigenfrequenzen weist eine hohe Übereinstimmung auf. Bei der Eigenfrequenzanalyse macht sich die Verringerung der Steifigkeit aufgrund des Querrisses in der Blattschale durch eine signifikante Verringerung der Eigenfrequenzen bemerkbar. Für einen Vergleich der numerisch berechneten und mittels Geophonen gemessenen Eigenformen wird das MAC-Kriterium herangezogen, welches für die ersten Eigenformen sowohl des ungeschädigten als auch des geschädigten Versuchsrotorblattes sehr gute Übereinstimmungen belegt. N2 - Today's largest class wind turbine rotor blades reach a length of more than 75 m. Testing fatigue strengths on full scale parts is diffcult due to the dimensions of the parts and due to the complex load situations. For certification, only a quasi static strength test to a certain load limit or to the final failure is required. The in-service strength is only accounted by calculations. For this reason, a test rig for conducting load tests on rotor blades with reduced dimensions was developed. Systematic fatigue tests for the validation and evaluation of a condition monitoring system were performed additionally. The loads for the test rotor blade are calculated based on manufacturer's data considering the tare mass of the blade and aerodynamic flow around the blade tip. The results indicate a dominant strain in flatwise load direction and a significantly lower strain level in edgewise load direction. The determination of the inner stress and strain conditions for each structural component is based on the design loads considering the geometry, material data and the Laminate structure of the original rotor blade. The inner structure is designed according to the original blade with a reduced number of layers using the original semi finished materials. The induced loads are dimensioned to realise the required inner stress and strain conditions in the laminate of the test rotor blade. The internal structure consisting of two webs and four straps corresponds to the original rotor blade. The test rig allows inducing flatwise and edgewise loads simultaneously and forced vibrations independently in two axis on the test rotor blade. The bending moment of the original rotor blade is reproduced suffciently with three discrete Forces in each flatwise and edgewise direction in combination with a free moment to create a jump in the shear force curve. FBG sensors are appropriate to realise a condition monitoring system due to the minimally invasive application and the simple installation with a variety of FBG sensors in a single sensor fiber. In comparison to FBG patches the structure-integrated sensors show a significantly longer service life. The in-service strength tests are carried out both as single step fatigue tests for nominal load and 50 year gust load and for load spectrum tests by independent control of flatwise and edgewise loads. In addition, the analysis of the eigenfrequencies is performed several times at various stages of the test program. Visible damages did not occur naturally at 50 year gust load. Therefore, artificial damages were implemented (disjuncture of the bonding of the trailing edge and transverse crack in the blade shell between the front and rear strap). These damages cause local strain increases at 50 year gust load that are well detectable with the chosen condition monitoring system. The locally limited strain increase correlates very well with the results of FEM calculations of the scale-reduced rotor blade. The comparison of the calculated and measured eigenfrequencies shows a good correlation. The analysis of the eigenfrequencies shows the reduction in stiffness due to the transverse crack in the blade shell by a significant reduction in the eigenfrequencies. For a comparison of the numerically calculated and measured eigenmodes (geophone sensors) the MAC criterion is used. This shows a very good agreement for the first eigenmodes of the undamaged and the damaged test rotor blade. T3 - BAM Dissertationsreihe - 110 KW - Betriebsfestigkeit KW - Faserbragg-Sensorik KW - Faserverstärkte Kunststoffe KW - Rotorblätter KW - Windenergieanlagen PY - 2014 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-486 SN - 978-3-9815944-5-4 SN - 1613-4249 VL - 110 SP - 1 EP - 152 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-48 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Schuler, Stephanie T1 - Matrixintegrierte faseroptische Sensoren für die experimentelle Bestimmung von Mikroverformungen in zementgebundenen Baustoffen N2 - Für die Entwicklung dauerhafter Hochleistungsbetone sind Untersuchungen der Zementsteinmatrix im Mikro- und Nanobereich unerlässlich. In dieser Arbeit wurden flexible extrinsische Fabry-Perot-Interferometer-Sensoren für Messungen im jungen Alter der Zementsteinmatrix und Faser-Bragg-Gitter-Sensoren für Messungen von lastbedingten Verformungen des erhärteten Betons umfassend untersucht. Die Messergebnisse der flexiblen extrinsischen Fabry-Perot-Interferometer-Sensoren für Mikroverformungsmessungen wurden mit denen eines berührungslos messenden Laservibrometers sowie der digitalen Radiographie verglichen und erfolgreich validiert. Die Rückwirkung des eingebetteten Sensors auf die Zementsteinmatrix ist der einer Stahlfaser vergleichbar. Ein Angriff der alkalischen Matrix auf die Glasfaser des Sensors wurde in dem für Verformungsmessungen relevanten Zeitraum nicht festgestellt. In den folgenden Untersuchungen wurde der Übergang der eindimensionalen Verformung während des plastischen Schwindens zu einer dreidimensionalen Verformung charakterisiert. Um die Anwendbarkeit und die Leistungsgrenze der Sensoren zu testen, wurden frühe Verformungen durch unterschiedliche Faktoren beeinflusst: Variation der Mahlfeinheit des Zements, Variation des Wasserzementwerts sowie zyklische Temperaturbelastung. Die Messungen zeigten eine vom Wasserzementwert abhängige zeitliche Differenz zwischen dem Erstarrungsende nach Vicat (t0) und dem Knickpunkt der Verformungsrate. Bei zyklischer Temperaturbelastung konnten Expansions- und Kontraktionskoeffizient einer Zementleimmischung ab dem Erstarrungsende bestimmt werden. Durch Fasersensoren, die in unmittelbarer Umgebung eines Bewehrungsstahls angeordnet wurden, war erstmals die durch den Stahl hervorgerufene Verformungsbehinderung direkt in der Zementsteinmatrix messbar. Deutlich höher ist dabei erwartungsgemäß der Verformungsbehinderungsgrad bei gerippten Stählen gegenüber glatten Stählen. Die zusätzliche Variation des Stahldurchmessers stellt eine realitätsnahe Versuchsanordnung dar. Die Messungen im mikroskopischen Maßstab im Inneren der Matrix haben gezeigt, dass mit faseroptischen Sensoren die Informationen aus der Rasterelektronenmikroskopie und Röntgenverfahren optimal ergänzt werden können. Für Faser-Bragg-Gitter-Sensoren wurde eine Schutzkonstruktion entwickelt, die eine Einbettung der optischen Faser in der Betonmatrix ermöglicht. In Vergleichsmessungen von eingebetteten Faser-Bragg-Gitter-Sensoren und oberflächenapplizierten Sensoren wurde ermittelt, dass die gemessenen Verformungen im Inneren um bis zu 5 % geringer sind als außen. N2 - Developing durable high-performance concrete requires the examination of the cement paste matrix on a micro- or nano-scale. In this thesis two types of fibre optic sensors were extensively tested: flexible extrinsic fibre Fabry-Perot sensors to measure early-age deformations of cement paste, and fibre Bragg grating sensors to measure load-dependent deformations of hardened concrete. The results of the flexible extrinsic fibre Fabry-Perot sensors were compared to the results of a non-contact laser vibrometer and successfully validated by digital radiography. The effect of the embedded sensor on the matrix is comparable to the effect of a steel fibre. During the relevant time period no degradation of the sensor’s glass fibre due to the alkaline matrix was observed. In the following investigations the transition of the one-dimensional deformation of plastic shrinkage to a three-dimensional deformation was characterized. In order to test the applicability and performance limits of the sensors to assess early-age deformations the following factors were investigated: varying cement fineness, varying water-cement-ratio and cyclic temperature changes. The measurement indicates a time gap depending on the watercement-ratio between the final set according to Vicat (t0) and the knee-point of the deformation rate. Both the thermal expansion coefficient and thermal contraction coefficient were determined from final setting during cyclic temperature changes. Due to fibre optic sensors embedded in immediate vicinity of a steel bar the restraining effect of the steel bar on the matrix was measured directly for the first time. As expected the degree of restraint provided by a ribbed bar is higher compared to that provided by a plain bar. The supplementary variation of the steel diameter exhibits a realistic test arrangement. The measurements on a micro scale inside the matrix demonstrated that fibre optic sensors optimally complement information obtained by scanning electron microscopy andradiography. For fibre Bragg grating sensors a protective cover was designed that enabled the embedment of the optical fibre into concrete. Comparing measurements of embedded fibre Bragg grating sensors and surface-applied sensors indicated that the deformation inside a concrete cube was up to 5 % lower than outside. T3 - BAM Dissertationsreihe - 65 KW - Frühverformung KW - Fabry-Perot-Interferometer-Sensoren KW - Beton KW - Schwinden KW - Faseroptische Sensoren PY - 2010 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-935 SN - 978-3-9813550-8-6 SN - 1613-4249 VL - 65 SP - 1 EP - 146 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-93 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Mishra, Kirti Bhushan T1 - Experimental investigation and CFD simulation of organic peroxide pool fires (TBPB and TBPEH) N2 - Time averaged mass burning rate (m˙′′f ), flame length (H), temperature (T ), irradi- ance (E) and surface emissive power (SEP ) of TBPB (tert -butyl peroxybenzoate) and TBPEH (tert-butyl peroxy-2-ethylhexanoate) pool fires are measured for six pool di- ameters (d = 0.059 m, 0.107 m, 0.18 m, 0.5 m, 1 m and 3.4 m) at BAM in house and outside test facility. The measured heats of combustion (–Δhc) of TBPB and TBPEH are 30113 kJ/kg and 34455 kJ/kg and the specific heat capacities at constant pressure (cp) are 1.8 kJ/(kg K) and 2.1 kJ/(kg K) respectively. The measured m˙′′f of TBPB and TBPEH pool fires are in the range of 0.37 kg/(m2 s)≤ m˙ ′′ f ≤ 0.83 kg/(m2 s) and show little dependence on the pool diameter d, and are four to sixty times higher (for d = 1 m) than that of hydrocarbon pool fires. It is shown that the mass burning rates of the investigated organic peroxides can be represented as an exponential function of the self-accelerating decomposition temperature (SADT). Low SADT implies that the organic peroxide pool fires burn at a much higher m˙′′f than hydrocarbon pool fires. Fuel Froude numbers (Frf) of TBPB and TBPEH are 5 to 100 times (depending on d) higher than for hydrocarbon pool fires. Due to higher Frf the H of TBPB and TBPEH (measured with a S-VHS Videocamera) are found to be two times larger (d = 1 m) than corresponding pool fires of hydrocarbons. Heskestads flame length correlation predicts the Hd (d = 3.4 m) of TBPB and TBPEH pool fires much better than Thomas and Fay correlations. The measured time averaged flame temperatures T (d = 3.4 m) for TBPB and TBPEH pool fires are in the range of 1400 K ≤ T ≤ 1500 K and are 200 K to 300 K higher than for JP-4, kerosene and gasoline. The irradiances of the TBPB and TBPEH pool fires measured by radiometers are E (Δy/d = 0.3) = 45 kW/m2 and E = 98 kW/m2 which are two to ten times higher in comparison to the corresponding n-pentane, super gasoline and diesel pool fires. So the thermal safety distances for organic peroxide pool fires are larger by a factor four in comparison to the hydrocarbon pool fires. An infrared thermography system is used for the determination of SEP of TBPB and TBPEH pool fires. The values of surface emissive power for TBPB and TBPEH are SEP (d = 3.4 m) = 196 kW/m2 and SEP = 258 kW/m2 and thus the SEP are by a factor of approximately two higher than for hydrocarbon pool fires. A self-sustained pulsating Hd (’W’-Effect) is found in TBPB pool flames and is further analysed to explain the reason of occurance on the basis of chemical structure of the fuel and discontinuous heat flux back from flame to the liquid pool. CFD simulations of TBPB and TBPEH pool fires at d = 0.18 m, 0.5 m, 1 m, 3.4 m and 8 m are carried out using the Unsteady Reynolds Averaged Navier Stokes (URANS) equa- tions. The three-dimensional geometries have been discritized with unstructured hybrid grids, with the number of cells in the range of 1 million. Depending on the grid resolu- tion and the pool diameter time steps of 0.0001 s ≤ Δt ≤ 0.01 s for the CFD simulations are used. For solving the discritized equations a finite volume based implicit solver AN- SYS CFX has been used. For modelling the combustion, stoichiometric combustion for both peroxides are assumed. The temperature dependence of the reaction rate has been determined by the Arrhenius approach. For modelling the combustion eddy dissipation concept (EDC) model has been used. For turbulence buoyancy modified k- � and SAS (Scale Adaptive Simulation) turbulence models are used. For the thermal radiation and soot mass fraction discrete transfer radiation model and Magnusson soot model have been used. A new method is suggested for the prediction of mass burning rate (m˙′′f ) by CFD simula- tion. Both peroxide pool fires show approximately constant mass burning rate indepen- dent of d whereas m˙′′f of TBPEH are under predicted at the beginning but show relatively good agreement with measurements for large pool diameters (d = 1 m). In case of TBPB the CFD simulation over predicts the mass burning rate m˙′′f of small TBPB pool fires and shows a continuous decrease with d. CFD predicts the flame length H close to the measured data provided that the constants in Thomas equation are modified. The CFD predicted time averaged surface emission flame temperatures of TBPB and TBPEH pool fires (d = 3.4 m, 1437 K and 1542 K) are in good agreement with the measured time averaged flame temperatures. The CFD predicted SEP for TBPB and TBPEH pool fires (d = 3.4 m, 217 kW/m2 and 288 kW/m2) are also in agreement with the measured values. From the CFD predicted irradiance ECFD it is possible to determine the thermal safety distances from large pool fires of hydrocarbons and organic peroxides. T3 - BAM Dissertationsreihe - 63 KW - Pool fires KW - organic peroxides flame characteristics KW - safety distance KW - CFD simulation PY - 2010 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-950 SN - 978-3-9813550-6-2 SN - 1613-4249 VL - 63 SP - 1 EP - 150 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-95 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Hünert, Daniela T1 - Korrosionsprozesse und Aufkohlung von ferritisch-martensitischen Stählen in H2O-CO2 Atmosphären N2 - Ca. ein Viertel des in Deutschland emittierten CO2stammt aus fossil befeuerten Dampfkraftwerken, dessen Anteil es durch die Weiterentwicklung von CO2-Abtrennungstechnologien mit anschließender Speicherung in geologischen Formationen und durch die Gestaltung neuer CO2-armer Kraftwerksprozesse zu reduzieren gilt. Die hierzu in Deutschland laufenden Programme werden unter anderem innerhalb des COORETEC-Programms (CO2-Reduktions-Technologie-Programm) koordiniert [COR-04]. Allen CO2-Reduktionstechnologien ist gemein, dass die Erzeugung von speicherfähigem CO2 (Luftzerlegung zur Produktion von reinem Sauerstoff, der Separationsprozess von CO2 aus dem Rauchgas und das Komprimieren des CO2) energieaufwändig ist. Um eine CO2- Abtrennung aus den Rauchgasen und dessen Kompression wirtschaftlich zu machen, wird für kohlebefeuerte Kraftwerke eine Erhöhung des Wirkungsgrades der thermisch-elektrischen Energiewandlung angestrebt [KRA-06]. Der Wirkungsgrad ist das Verhältnis der gewonnenen elektrischen Leistung zur Wärme, die aus der Verbrennung eines Brennstoffes entsteht [DUB-90]. Er lasst sich für Dampfkraftwerke unter anderem erhöhen durch die Anhebung der Dampfparameter (Druck und Temperatur). Derzeit liegen die Dampfparameter im Bereich von 600°C und 250 bar Druck [VIS-00][VIS-06] und sollen auf 720 °C Dampftemperatur und 350 bar Druck angehoben werden [COR-99]. Eine Erhöhung des Wirkungsgrades des Grundkraftwerks ohne CO2-Abscheidung von 50 % oder mehr wird angestrebt, um eine CO2-Speicherung technisch und wirtschaftlich möglich machen [COR- 04]. Ein Ziel sind Dampfkraftwerke mit Oxyfuel-Verbrennung, bei denen die Abtrennung von CO2 nach dem Verbrennungsprozess stattfindet (post-combustion) [VAT-08]. Die Kohle wird mit reinem Sauerstoff an Stelle von Luft zu einem kohlendioxidangereicherten Rauchgas umgesetzt, aus denen sich nach der Kondensation des Wassers, der Entschwefelung und der Entstickung je nach Stickstoffanteil des Brennstoffs ein kohlendioxidreiches Gas generieren lasst. Je nach Kohle und Vorbehandlung der Kohlen variiert der CO2-Gehalt am Verbrennungsraumausgang (Boiler) zwischen 50 und 70 Vol %. Der Wasseranteil beträgt 16-25 Vol % und der überschüssige Sauerstoff ändert sich im Bereich von 2,5 und 4,5 Vol % [KAs-08-1][ KAs-08-2][BOI-09][CAU-09][STR-09]. Das gleiche Verbrennungsgas entsteht wahrend der druckgeladenen Wirbelschichtfeuerung mit reinem Sauerstoff [HON-09]. Für die Korrosionsuntersuchungen in dieser Arbeit wurde eine Gaszusammensetzung von 70 mol % Kohlendioxid und 30 mol % Wasserdampf genutzt. Ein Schaubild der von Vattenfall im September 2008 in Betrieb genommenen Oxyfuel-Pilotanlage ist in Abbildung 1-1 zu sehen. Wichtige Komponenten sind der gesamte Dampfkreislauf mit Dampfturbine, die Luftzerlegungsanlage zur Erzeugung von reinem Sauerstoff und der Kessel, in dem die eigentliche Verbrennung stattfindet, sowie die Entstaubung und Entschwefelung [VAT-08]. Eine weitere effiziente Technologie mit CO2-Abscheidung stellt der IGCC-Prozess (Integrated Gasification Combustion Cycle) dar. Er gehört zu den pre-combustion-Technologien, bei denen die Abscheidung des CO2 vor der Verbrennung stattfindet. An dieser Stelle sei auf die umfangreiche Literatur hingewiesen, in der IGCC-Prozesstechnik thematisiert wird. Die Entwicklung und die Eigenschaften der Werkstoffe spielen bei Erhöhung der Wirkungsgrade in Oxyfuel-Kraftwerken eine bedeutende Rolle, da sie erhöhten Dampfparametern und veränderten Rauchgaszusammensetzungen widerstehen müssen. Heute werden die Dampferzeugerrohre und Dampf führende Rohrleitungen in konventionellen Kohle befeuerten Dampfkraftwerken aus kriechfesten und korrosionsbeständigen Materialien gefertigt, die unter Kraftwerksbedingungen eine Lebensdauer von 100 000 h erreichen sollen [HAH-04][VIS-00][VIS-06][FUJ-92][ENN-07-2]. In Abhängigkeit von der Belastung werden für die verschiedenen Komponenten im Kraftwerk unterschiedliche Werkstoffe eingesetzt, welche optimiert für die anliegenden Bedingungen sind. Der Kessel (Verbrennungsraum) besteht aus einem Rohrsystem, die Membranwände genannt werden. Diese werden in mit Luft befeuerten Kraftwerken aus niedrig legierten Stahlen wie z.B. 13CrMo44 und T24 gefertigt. Sie werden maximal Temperaturen bis 525 °C ausgesetzt [ASM-96][VIS-00]. Innerhalb des Verbrennungsraumes sind Überhitzerrohre angeordnet, in denen Wasserdampf überhitzt und unter Druck gesetzt wird. Für Überhitzerrohre werden kriechresistente ferritisch-martensitische Stähle genutzt, welche sich durch eine hohe Festigkeit, hohe Bruchzähigkeit, Schweißbarkeit und im Vergleich zu austenitischen Stahlen geringen Wärmeausdehnungskoeffizienten auszeichnen [BEN- 02][VIS-00][VIS-06]. Die höchsten Einsatztemperaturen liegen für die ferritisch-martensitischen Stähle in Abhängigkeit ihrer Kriechfestigkeit heute bei maximal 620°C [VIS-00][VIS-06]. Typische Vertreter gehören zur Gruppe der hochwarmfesten Stahle 9-12 % Chrom-Stahle (z.B. X20CrMoV12-1, T91, T92) [BUR-06]. Die Anhebung der Dampfparameter Druck und Temperatur in Kombination mit der veränderten Rauchgaszusammensetzung im Oxyfuel-Kraftwerk haben einen unbekannten Einfluss auf die in Kraftwerken typischerweise eingesetzten kriech- und korrosionsresistenten Werkstoffe. In der vorliegenden Arbeit werden entsprechend den beschriebenen Bedingungen Temperaturen zwischen 500 und 650 °C, Drucke von 1, 30 und 80 bar und eine Gaszusammensetzung von 30 mol % H2O und 70 mol % CO2 auf verschiedene Stahle angewendet. Die Einflüsse der genannten Parameter sind Gegenstand dieser Arbeit. T3 - BAM Dissertationsreihe - 61 KW - CO2-capture KW - carburization KW - corrosion KW - steel KW - power plant KW - Carbon-dioxide-steam PY - 2010 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-978 SN - 978-3-9813550-4-8 SN - 1613-4249 VL - 61 SP - 1 EP - 189 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-97 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Manier, Charles-Alix T1 - Slip-rolling resistance of novel Zr(C,N) thin film coatings under high Hertzian contact pressures N2 - Heutzutage sind Beschichtungen in breiten technologischen Anwendungsfeldern von Dekorierungszwecken bis zur Verbesserung der Leistung von Werkzeugen in der Massenfertigung, von medizinischen Werkzeugen oder noch von Computer Bestandteilen und vielen Anderen verbreitet. Besonders rechnet die Automobilindustrie mit einem Leistungsgewinn bei der Verwendung von Dünnschichten in mechanischen Bauteilen des Antriebstranges und des Getriebes. Das auf einer kostengünstigen Alternative basierte Konzept ist die Leistungssteigerung durch Erhöhung der Tragfähigkeit durch Aufbringung von Dünnschichten, die zu zusätzlichen Eigenschaften beitragen könnten, ohne das Design der Bauteile grundlegend zu verändern. Es würde auch einen Weg in Richtung Downsizing darstellen. In der vorliegenden Arbeit ist eine kurz gefasste Literaturübersicht bezüglich der Wälzbeständigkeit von verschiedenen Dünnschichten zusammengestellt. Bei der Durchführung von Wälzversuchen sind kristalline Zr(C,N) Dünnschichten als wälzbeständig nachgewiesen worden und zwar bis zu einer mittleren Hertzschen Kontaktpressung von P0mitteln = 1,94 GPa (P0max = 2,91 GPa) bei 120°C in Erstbefüllungsmotoröl bis zu zehn Millionen Zyklen. Grundsätzlich stellt dieses Ergebnis hier eine Verdoppelung der auf die Oberfläche wirkenden Normalkraft gegenüber unbeschichteter Kontaktkonfiguration dar, die herkömmlich mit gebrauchsfertig formulierten Ölen (d.h. mit hohem Anteil an Additiven) geschmiert sind. Typischerweise bestehen die zu beschichtenden Substrate aus vergütetem Lagerstahl Cronidur 30. Die Zr(C,N) Dünnschichten sind mittels verschiedenen Untersuchungsmethoden charakterisiert worden, um die Ursachen festgestellter Ergebnisunterschiede bezüglich der Wälzbeständigkeit unter diesen hohen tribologischen Beanspruchungen zu klären. Die Wälzbeständigkeit verschiedener Beschichtungschargen ist mittels eines festgelegten, leistungsfähigen Prüfverfahrens evaluiert worden. Verschiedene Standzeitergebnisse sind zwischen den einzelnen Chargen erreicht worden, ohne wesentliche Änderungen bei den Abscheidungsprozessen vorzunehmen. Die durchgeführte Charakterisierung stellt mikrostrukturelle Unterschiede fest, die die Wälzbeständigkeit beeinflussen und als Ursache der Wälzverhaltensunterschiede der Zr(C,N) Dünnschichten sein können. Außerdem ist die Leistung der Zr(C,N) Dünnschicht nicht nur im Bezug auf die Steigerung der Wälzbeständigkeit sondern auch hinsichtlich des tribologischen Einflusses (u. a. Nachwirkungen auf den Verschleiß und die Reibung) bewertet worden. Darum wurden die tribologischen Ergebnisse mit den entsprechenden gemessenen Größen von unlängst entwickelten DLC-Dünnschichten (DLC, Diamond Like Carbon) verglichen, die auch bei der gleichen Prüfprozedur getestet worden sind und gleiche Überrollungszahlen erwiesen hatten. N2 - The present work was carried out within the framework of my four years activities as a scientific co-worker in the Working Group Tribological Optimization; Failure Analysis; Extreme Exposure in the division Tribology and Wear protection (VI.2) of the BAM Federal Institute for Materials Research and testing in Berlin, Germany and generously funded by the German Research Foundation (DFG WO521/6-1). First of all, I would like to express my sincere thanks to my supervisor Dr.-Ing. Mathias Woydt, head of the aforementioned working group, who gave me the opportunity to start my professional development, initiated and intensively supported this PhD work as well as accepted to take part in thesis committee. Prof. Dr. rer. nat. Walter Reimers, Chairman of the Institute for Materials Science and Technology of the Technical University of Berlin (TU Berlin), is also gratefully thanked for his interest in the thesis subject, for helpful comments and suggestions as well as for agreeing to participate in the referee of this work. I would like to thank also Prof. Dr.-Ing. Claudia Fleck, Chairman of the Material Engineering Department (Fachgebiet Werkstofftechnik) of the Technical University Berlin (TU Berlin), for assuming the chairmanship of the thesis committee. All the staff of the tribology division is also greatly acknowledged for bringing a pleasant working environment. Dr. Dirk Spaltmann is particularly thanked for the helpful discussions as well as for his assistance in English formulation. Dipl.-Ing. Manuel Reichelt and my bureau colleague Dr.-Ing. Géraldine Theiler will find here my many thanks for promoting constantly a good working atmosphere. Sigrid Binkowski and Dipl.-Ing. Norbert Kelling are also gratefully acknowledged for their constant and helpful technical support. André Otto is also thanked for his substantial administrative support. My sincere thanks go to Dr. rer. nat. (and “by the way” world and olympic champion in eights rowing) Ilona Dörfel (BAM V.1, Composition and Microstructure of Engineering Materials) for performing the highly relevant TEM investigations as also Heidemarie Rooch, and Ing. Wolfgang Gesatzke for the specific preparation of the samples. Furthermore, I greatly appreciate the contributions of Dr.-Ing. Vasile-Dan Hodoroaba, Birgid Strauß, Sigrid Benemann and Dipl.-Phys. Thomas Wirth (BAM VI.4) for their valuable contributions in microscopy analysis and to Dr.-Ing. Eric Wild (TU Berlin) for the substantial residual stress analysis of the coatings. Acknowledgement is also due to Dr. Thomas Chudoba from ASMEC GmbH for performing hardness measurements with his QCSM module. Thanks are surely extended to Fundación Tekniker, specifically Josu Goikoetxea and Dr. Javier Barriga for the manufacturing of the coatings in industrial deposition chambers and to the machining shop BAM Z.5 for the specimens preparation. Last, but by no means the least, I would like to thank all my friends for their support and to all the people who helped me directly or indirectly in my doctoral work and/or for my pleasant German adaptation. My very special thanks (du fond du coeur) go to my beloved parents Marie-Hélène (What is Tribology?) and Gérard (I miss you so much) and “of course” to my bright (and sometimes nerve-racking) sister Sophie, for everlasting encouragement and plenty of good advices in a wide range of domains. Ania, especially for your contribution in the decision of pursuing my “German experiment”. T3 - BAM Dissertationsreihe - 60 KW - Dünnschichte KW - multilayer KW - Wälzbeständigkeit KW - Zr(C, N) coating KW - Multilayer KW - PVD KW - Slip-rolling resistance PY - 2010 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-987 SN - 978-3-9813550-3-1 SN - 1613-4249 VL - 60 SP - 1 EP - 138 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-98 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Jakobs, Desiree T1 - Mikrobieller Abbau eines im Holzschutz verwendeten metallorganischen Biozids im Boden N2 - Holz und eine Vielzahl von Holzschutzmitteln (HSM) werden im Bodenkontakt durch Eukaryonten und Prokaryonten bis zum Kohlenstoffdioxid abgebaut und zum Teil in mikrobielle Biomasse umgewandelt. Die Abbauprozesse eines HSMs, auf Basis von metallorganischem Kupfer-HDO, wurden im Rahmen dieser Arbeit durch die Verknüpfung chemischer und molekularbiologischer Techniken sowie 13C „Tracer“- Experimenten näher charakterisiert. Analysen mit sterilisiertem Boden ergaben, dass der Abbau von 13C- und 12C-Kupfer-HDO durch eine mikrobielle Gemeinschaft beschleunigt wurde. Durch Auswaschung aus geschütztem Holz können Teile des Biozids in geringen Konzentrationen in den Boden gelangen. Messungen der Biozidkonzentration mittels HPLC über die Zeit ergaben, dass das Kupfer-HDO innerhalb von wenigen Tagen im Boden abgebaut wurde. Ein Vergleich der Abbaugeschwindigkeiten zeigte, dass Kupfer-HDO als reines Biozid im Boden schneller abgebaut wird, als ein im Holz eingebetteter Bestandteil einer Holzschutzmittelformulierung. Die Analysen des respiratorisch entstandenen CO2, sowie der Veränderungen der mikrobiellen PLFA-Struktur in den Testansätzen mittels EA-IRMS- bzw. GC-C-IRMS erbrachten, dass das Kupfer-HDO sowohl anabolisch als auch katabolisch von der mikrobiellen Gemeinschaft metabolisiert wurde. Durch den Einsatz der SIP-PLFA-Technik wurde die mikrobielle Gemeinschaft charakterisiert. Mittels der Analyse des 13C-Werts in den PLFAs wurde nachgewiesen, dass der Abbau des Biozids hauptsächlich durch Gram negative Bakterien erfolgte. In den nur in geringem Maße vorhandenen Signaturfettsäuren von Pilzen und anderen Eukaryonten konnte demgegenüber keine Veränderung des 13C-Werts festgestellt werden. Dies deutet darauf hin, dass die Eukaryonten nicht am Abbau des Kupfer-HDOs beteiligt waren. Um die mikrobielle Sukzession in Bezug auf HSM zu charakterisieren, wurde die Zusammensetzung der mikrobiellen Lebensgemeinschaft auf der Oberfläche von Kupfer-HDO- und Kupfer-Amin-behandelten sowie unbehandelten Holzprüfkörpern im Bodenkontakt bestimmt. Zur Aufklärung der Bedeutung des Co- Biozids HDO für die mikrobielle Lebensgemeinschaft am Holz wurde dies durch ein anderes Amin ersetzt und unter der Bezeichnung Kupfer-Amin-HSM in den Untersuchungen eingesetzt. Mit Hilfe des Fingerabdruckverfahrens T-RFLP wurde die Zusammensetzung der bakteriellen Gemeinschaftsstruktur charakterisiert. In einem Ordinatensystem wurden die Veränderungen der bakteriellen Gemeinschaftsstruktur hinsichtlich der Faktoren Inkubationszeit und HSM visualisiert. Die statistische Auswertung der Datensätze ergab, dass sich die bakterielle Gemeinschaftstruktur zwischen dem Kupfer-Amin-basierten HSM signifikant von dem Kupfer-HDO-basierten HSM unterschieden. Im Verlauf der Inkubationszeit konnten in den einzelnen Testansätzen keine statistisch signifikanten Unterschiede detektiert werden. Die Gemeinschaftsstruktur der Eukaryonten wurde mittels des SSCP-Fingerabdruckverfahrens charakterisiert. Dazu wurde die DNA von abundanten operativen taxonomischen Einheiten (OTUs), welche sich über die Zeit und im Bezug auf die verschiedenen HSM besonders stark änderten, aus den Banden in den SSCP-Gelen isoliert, kloniert und sequenziert. Entgegen den Erwartungen, unter den Eukaryonten am Holz und im angrenzenden Boden eine große Anzahl an Pilzen detektieren zu können, zeigte sich, dass nur drei Pilze an der Sukzession der eukaryontischen Gemeinschaft von Bedeutung waren. So wurde der Weißfäule erregende Basidiomycet Sphaerobolus stellatus vor allem an den H2O-behandelten Kontrollprüfkörpern nachgewiesen. Auch der Moderfäule erregende Ascomycet Lecytophora multabilis wurde vermehrt in den Kontrollen nachgewiesen. Die eukaryontische Gemeinschaft wurde von unterschiedlichen Phyla, wie Alveolata, Disicicrista, Amoebozoa, Arthropoda oder Nematoda dominiert. Von keinem dieser Organismen war aus der Literatur bekannt, dass er in der Lage ist, Holz, HSM oder einzelne Bestandteile von HSM zu metabolisieren. Diese Organismen ernähren sich in der Mehrzahl bakterivor. Dies deutet darauf hin, dass sie weniger das Kupfer- HDO abbauen, als vielmehr den Bakterienrasen beweiden, der sich auf der Oberfläche des Holzes angesiedelt hat. Mit der vorliegenden Arbeit konnte erstmals eine direkte Verbindung zwischen Organismengruppen und dem Abbau des metallorganischen Biozids Kupfer-HDO hergestellt werden. Zusätzlich wurden die zeitlichen Veränderungen der mikrobiellen Lebensgemeinschaft in Abhängigkeit von Kupfer-HDO charakterisiert. T3 - BAM Dissertationsreihe - 58 KW - mikrobielle Sukzession KW - phospholipid fatty acis (PLFA) KW - Holzschutzmittel KW - Biozidabbau KW - Kupfer-HDO (N cyclohexyl-diazeniumdioxy-)Kupfer) PY - 2010 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1000 SN - 978-3-9813346-9-2 SN - 1613-4249 VL - 58 SP - 1 EP - 169 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-100 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Weißhaupt, Petra T1 - Nitrogen uptake of saprotrophic basidiomycetes and bacteria N2 - Saprotrophe Basidiomyceten können unter aeroben Bedingungen Holz abbauen und wirtschaftliche Schäden verursachen. Die Stickstoffverfügbarkeit ist für diesen Abbau entscheidend, und diazotrophe Bakterien können durch Fixierung von atmosphärischem N2 Stickstoff auf Holz anreichern. Der gemeinsame Abbau durch Basidiomyceten und Diazotrophe könnte zu hohen Abbauraten führen, da N2-Fixierung große Mengen an ATP benötigt, welche durch Celluloseabbau regeneriert werden. In dieser Arbeit wurde diese Interaktion durch Messungen des Stickstoffanteils sowie der δ15N-Werte in der Biomasse untersucht. Außerdem wurde die Aktivität der Basidiomyceten unter Einfluss unterschiedlicher Stickstoffquellen bestimmt. Die Messungen des Stickstoffanteils in der Biomasse der Basidiomyceten Oligoporus placenta und Trametes versicolor bewiesen die Aufnahme organischen Stickstoffs, sogar wenn nur Spuren verfügbar waren. Darüber hinaus förderten Harnstoff und Ammoniumchlorid das Wachstum von T. versicolor. In Experimenten unter einer 15N2/O2-Atmosphäre wurde ermittelt, dass die diazotrophen Bakterien Azotobacter croococcum, Beijerinckia acida und Novosphingobium nitrogenifigens etwa 1– 13% ihres Stickstoffbedarfs durch N2-Fixierung decken. Wurden Diazotrophe und Basidiomyceten gemeinsam kultiviert,konnte nur von B. acida N2 fixiert und an beide Basidiomyceten übertragen werden. A. croococcum und N. nitrogenifigens wiesen keine Aktivität auf. Die Effekte der drei Stickstoffquellen, organischer Stickstoff im Medium, organischer Stickstoff in Splintholz sowie N2 aus der Luft, auf die Biomasse der Basidiomyceten wurden in Experimenten nach einem statistischen Versuchsplan bestimmt. Organischer Stickstoff als Medienbestandteil förderte das Wachstum beider Basidiomyceten signifikant. In zwei weiteren Versuchsreihen wurde die Stickstoffquelle im Medium durch das Bakterium B. acida ersetzt. Luftstickstoff begünstigte das Bakterienwachstum, so dass die Biomassen der Basidiomyceten gegenüber N2-freien Bedingungen verringert wurden. Das Vorhandensein von B. acida hatte einen geringfügig fördernden Effekt auf die Biomasse von T. versicolor aber keinen Effekt auf die Biomasse von O. placenta. Im Gegensatz zu den zuvor genannten Organismen kommen Hypholoma fasciculare und einige, teils isolierte und charakterisierte Proteobakterien gemeinsam in der Natur vor. Das Wachstum der Biomasse von H. fasciculare und von Proteobakterien wurde durch organischen Stickstoff, Harnstoff und Ammoniumchlorid gefördert. Die N2-Fixierung der Proteobakterien war zwar signifikant jedoch geringfügig, so dass sie mit Adsorption an Stelle von Nitrogenaseaktivität interpretiert wurde. Die Konkurrenz von H. fasciculare und Proteobakterien um die gleichen Stickstoffquellen wurde als wahrscheinlicher betrachtet als die Stickstoffanreicherung durch Diazotrophie. N2 - Saprotrophic basidiomycetes decompose wood in aerobic environments and can cause economic damage. The availability of nitrogen is determining for decomposition, and diazotrophic bacteria might enhance the nitrogen availability by fixation of atmospheric N2. Simultaneous decomposition by basidiomycetes and diazotrophs may intensify decomposition, because N2 fixation requires ATP, which could be provided during cellulose decomposition. In this study, the interaction was analysed by measurements of the nitrogen content and the δ15N values in biomass. Besides, the activity of basidiomycetes, influenced by different nitrogen sources, was determined. The analysis of the nitrogen content in biomass of Oligoporus placenta and Trametes versicolor proved the efficient uptake of organic nitrogen by wood-decomposing fungi even if only traces were available. In the presence of urea and ammonium chloride, the growth of T. versicolor was intensified. At cultivations in a 15N2/O2 atmosphere, the diazotrophic bacteria Azotobacter croococcum, Beijerinckia acida and Novosphingobium nitrogenifigens covered 1 to 13% of the nitrogen in their biomass by N2 fixation. If basidiomycetes and diazotrophs were co-cultivated, only B. acida fixed N2 and transferred it to both fungi. A. croococcum and N. nitrogenifigens did not coexist with the fungi. The effects of the nitrogen sources, i.e., organic nitrogen in the medium, organic nitrogen in sapwood and N2 from air, on the biomass of the mentioned basidiomycetes were determined in experiments according to full-factorial experimental plans. Organic nitrogen in the medium increased the growth of both basidiomycetes significantly. In additional experiments, the nitrogen source in the medium was replaced by an inoculum of B. acida. Then, atmospheric N2 supported the bacterial growth, which caused a significant decrease of basidiomycetal biomass compared to N2-free conditions. The presence of B. acida increased the biomass of T. versicolor to a low extent, but had no effect on the biomass of O. placenta. In contrast to the previously mentioned organisms, Hypholoma fasciculare and proteobacteria occur together in nature. In experiments, the growth of biomass of H. fasciculare and proteobacteria was supported by organic nitrogen, urea and ammonium chloride. The N2 fixation of the bacteria was significant but amounted to a low extent and was therefore explained by adsorption and not by nitrogenase activity. Competition between H. fasciculare and proteobacteria for the same nitrogen sources appeared more probable than N enrichment by diazotrophic activity. T3 - BAM Dissertationsreihe - 87 KW - Holz KW - Diazotrophe KW - Basidiomyceten KW - IRMS KW - 15N2 PY - 2012 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-716 SN - 978-3-9815134-2-4 SN - 1613-4249 VL - 87 SP - 1 EP - 98 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-71 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Zoëga, Andreas T1 - Spannungsabhängigkeit elastischer Wellen in Beton N2 - Beton, einer der vielseitigsten und meist-verbreitetsten Baustoffe, verdankt diese Popularität seiner hohen Druckfestigkeit bei gleichzeitig geringen Kosten auf der einen Seite sowie seiner hohen Flexibilität durch die Möglichkeit der fast beliebigen Formgebung von lastabtragenden Elementen und Bauteilen auf der anderen Seite. Die weltweit verbreiteten Betonbauwerke altern und drängen die zerstörungsfreie Prüfung dazu, Prüfmethoden für eine effektive Zustandsbewertung von im Betrieb befindlichen Betonbauwerken zur Verfügung zu stellen. Für viele in anderen zerstörungsfreien Prüfbereichen alltägliche Anwendungen stellt Beton aufgrund der Heterogenität des Verbundwerkstoffs mit seinem nichtlinearen Spannungs-Dehnungs-Verhalten eine Herausforderung dar. Mit steigender Spannung nehmen die nichtlinearen Eigenschaften noch zu und können - z. B. durch die sich in Abhängigkeit von der Belastungsrichtung bildenden Mikrorisse - zu einer anisotropen Ausbildung von Eigenschaften führen, welche u. a. mit elastischen Wellen in Wechselwirkung treten. Bisherige Prüfaufgaben an Beton beschränken sich auf Bereiche, bei denen die elastischen Wellen ein lineares Verhalten aufweisen und sind daher nicht uneingeschränkt anwendbar. Gerade der Zusammenhang von Spannungszustand und Anisotropie zeigt eindeutige nichtlineare Effekte auf die Eigenschaften elastischer Wellen. Diese Eigenschaftsänderungen von elastischen Wellen sollen in dieser Arbeit anhand der Schallgeschwindigkeit erörtert werden. Neben einer Beobachtung und Dokumentation der auftretenden Effekte werden die Ursachen und Wirkmechanismen, die zu einer Schallgeschwindigkeitsänderung unter einer Druckbelastung führen, untersucht. In einem Vorversuch wurden Wellen unterschiedlichen Typs, Frequenz, Polarisation und Ausbreitungsrichtung auf ihre Sensitivität gegenüber einer Belastung miteinander verglichen. Hierbei stellte sich die Oberflächenwelle als die belastungsempfindlichste heraus und wird in dieser Arbeit für die Beschreibung der spannungsabhängigen Eigenschaftsänderungen von elastischen Wellen bevorzugt verwendet. Die für diese Versuchsserie erstellten Versuchsaufbauten und die verwendeten Oberflächenwellen erlaubten eine beliebige Orientierung der Messrichtung in Bezug zur Lastrichtung. Die Änderung der Schallgeschwindigkeit konnte damit in Richtungsabhängigkeit verfolgt und anisotropes Verhalten beobachtet werden. Ultraschallwellen sind für Untersuchungen an Beton die am häufigsten verwendeten; infolgedessen wurde zum Vergleich parallel mit Ultraschallwellen unterschiedlicher Frequenzen gemessen. Als Ergebnis aus der Versuchsserie konnte der Auslastungs- und Schädigungsgrad des Betons nachvollzogen und damit die Änderung der Schallgeschwindigkeit in Abhängigkeit von der aufgebrachten Last für eine sichere Bruchvorhersage verwendet werden. Mit wachsender Belastung stieg dabei die Schallgeschwindigkeit an, dieser Anstieg verlangsamte sich und ging im Bereich zwischen 50-80 % der Bruchlast in eine zunehmende Schallgeschwindigkeitsreduktion über. Der größte Schallgeschwindigkeitszuwachs konnte zu Beginn in Lastrichtung beobachtet werden, während die größte Schallgeschwindigkeitsreduktion in orthogonaler Richtung kurz vor dem Bruch stattfand. Der bei geringer Belastung (linear-elastischer Bereich) besonders deutliche Schallgeschwindigkeitsanstieg kann mithilfe der Akustoelastizität erklärt werden. Der sich vermindernde Anstieg und die Schallgeschwindigkeitsreduktion ließen sich experimentell auf die Mikrorissentstehung und das Mikrorisswachstum innerhalb des Betons zurückführen. Des Weiteren konnte gezeigt werden, dass sich die Schallgeschwindigkeit bei einer Wiederbelastung von der bei einer Erstbelastung unterscheidet, dieser Unterschied sich bei einer höheren Vorbelastung vergrößert, die Anzahl der vorangegangenen Belastungen einen Einfluss hat und eine Überlastung sich besonders deutlich in einer Schallgeschwindigkeitsminderung niederschlägt. Bei den Schallgeschwindigkeitsänderungen konnte ebenso eine zeitabhängige Komponente beobachtet werden. Die typischen Kurvenverläufe der Schallgeschwindigkeit über der Spannung konnten ebenso an Probekörpern mit anderen Betonrezepturen sowie an bewehrten Probekörpern aufgezeichnet werden. Die spannungsabhängige Änderung der Geschwindigkeit von elastischen Wellen in Beton ist ein nicht zu vernachlässigender Effekt, welcher für Prüfverfahren zur Inspektion von bestehenden Gebäuden in Betracht gezogen werden kann. Ein Verständnis für die Ursachen der belastungs- bzw. zerstörungsgradabhängigen Geschwindigkeitsänderung der elastischen Wellen in Beton ebnet den Weg zur Entwicklung und Etablierung neuer Prüfmethoden, mit deren Hilfe vor Ort und zerstörungsfrei der Auslastungs- und Schädigungsgrad einer Betonstruktur bestimmt werden kann. N2 - Concrete is one of the most widely used construction materials. Concrete owes this popularity to its high compressive strength, low costs and the flexibility of being cast in the form of customized structural elements and load-bearing members. The many concrete structures around the world are aging, urging the NDT community to develop testing tools for effective inspection of in-service concrete structures. Concrete poses a challenge to the application of standard NDT techniques. Concrete is a multi-phase heterogeneous material with a nonlinear stress-strain behavior. Loading and the resulting damage (i.e., microcracking) increase the non-linearity and may induce anisotropy in concrete. As a result, many of the common wave propagation-based NDT methods relying on linear elastic theory are no longer applicable. The main objective of this study is to investigate the stress-induced changes in the velocity of elastic waves in concrete under uniaxial compression. The underlying mechanisms of the observed effects have been also investigated here. A preliminary experiment was conducted to study the influence of the type, frequency, polarization, and propagation direction of elastic waves on the stress-induced velocity changes. The velocity of sonic surface waves (Rayleigh waves) demonstrated the highest sensitivity and therefore, much of this work is focused on the stress-induced changes in surface wave propagation characteristics. The test setup allowed measuring the surface wave velocities along various directions with respect to the loading direction and therefore, the direction-dependency of the surface wave velocity measurements was also investigated. Standard ultrasonic testing of various frequencies was also conducted and the results were compared to those from sonic surface wave measurements. Sonic surface wave velocities were found to be highly stress- and damage-dependent. Application of stress results in an initial sharp increase in surface wave velocity. Increasing the stress, the wave velocities continue to increase, however, the rate of increase decreases for stress levels between 50% and 80% of the failure stress, after which the velocities start rapidly to decrease. The sharpest increase was recorded in the direction of the loading, while the velocities decreased the fastest in the perpendicular direction. The sharp initial increase in wave velocities (within the elastic region) can be explained by acoustoelastic effects. The initiation and development of microcracks within concrete result in the observed velocitystress relationship beyond the elastic region. The test specimens were generally loaded in several load cycles and wave velocities were measured during both loading and unloading phases. It was found that the load history has a major effect on the velocity measurements. For previously loaded specimens, a notable difference between the velocity measurements during unloading and reloading was recorded. The higher the maximum previous load, the larger was the difference. Also, overloading the specimens resulted in a very large loss in surface wave velocities. Similar qualitative velocitystress relationships were obtained for a number of different concrete mixes as well as the reinforced concrete. Stress-dependency of elastic wave velocities in concrete is an important effect, which needs to be taken into account for in-situ measurements of in-service structural elements. Understanding and establishing the stress- and –damage dependency of wave velocities in concrete paves the way for developing new NDT techniques, which can be used to nondestructively estimate the in-situ stress and damage state of concrete. T3 - BAM Dissertationsreihe - 76 KW - Beton KW - Mikrorisse KW - Oberflächenwellen KW - Schallgeschwindigkeit KW - Spannungsabhängigkeit KW - Akustoelastizität KW - Richtungsabhängigkeit KW - elastische Wellen KW - Belastung PY - 2011 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-820 SN - 978-3-9814281-6-2 SN - 1613-4249 VL - 76 SP - 1 EP - 175 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-82 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Basan, Ricardo T1 - Untersuchung der intralaminaren Schubeigenschaften von Faserverbundwerkstoffen mit Epoxidharzmatrix unter Berücksichtigung nichtlinearer Effekte N2 - Faserverbundwerkstoffe besitzen anisotrope Materialeigenschaften. Die Anzahl der elastischen Größen und Festigkeiten zur Beschreibung des mechanischen Verhaltens ist dadurch größer als zum Beispiel bei isotropen Werkstoffen. Die Festigkeiten und die Steifigkeiten in den verschiedenen Laminatrichtungen unterscheiden sich darüber hinaus um bis zu zwei Größenordnungen. Abhängig von der Belastungsart versagen Faserverbundwerkstoffe spröde oder duktil. Der Entwicklung geeigneter Untersuchungsmethoden zur Bestimmung der Werkstoffeigenschaften in den verschiedenen Richtungen kommt daher eine grundlegende Rolle zu. Insbesondere die Bestimmung der intralaminaren Schubeigenschaften von Faserverbundwerkstoffen ist aufgrund des ausgeprägten nichtlinearen Last-Verformungs-Verhaltens schwierig und mit den bestehenden Auswerteroutinen genormter Prüfverfahren teilweise fehlerbehaftet. Im Rahmen dieser Arbeit erfolgt die Analyse der Schubeigenschaften in der Laminatebene durch eine neu entwickelte Schubvorrichtung, die eine qualitativ hochwertige Bestimmung der Werkstoffeigenschaften ermöglicht. Für die Probekörper dieser Schubvorrichtung wird auf der Grundlage von Messergebnissen ein lastabhängiges Modell der Schubspannungsverteilung entwickelt, das die Materialnichtlinearität berücksichtigt und bei der Analyse der Versuchsergebnisse zur Anwendung kommt. In vergleichenden Untersuchungen der Interaktion benachbarter Schichten an glas- und kohlenstofffaserverstärkten Laminaten mit ein- und zweiachsiger Orientierung kann gezeigt werden, dass bei identischem Schubspannungszustand in den Einzelschichten bis zu 60% größere Schubfestigkeiten der zweiachsig verstärkten Verbunde vorliegen. Die orthogonal verstärkten Laminate sind schadenstoleranter, da sich Zwischenfaserbruche nicht ungehindert ausbreiten können, sondern an den um 90° gedrehten Fasern gestoppt werden. In Laminaten mit unidirektionaler Faserausrichtung führt dagegen der erste Riss unmittelbar zum Trennbruch. Die Verifizierung dieser Beobachtung erfolgt mittels des Verfahrens der Röntgenrefraktions- topographie. In Schubzugversuchen erfolgt die Korrelation der mechanischen Belastungssituation mit der mikrostrukturellen Analyse der inneren Schädigungsentwicklung des Werkstoffs. An zweiachsig verstärkten Kohlenstofffaserlaminaten unter Zwischenfaserbruchbeanspruchung kann gezeigt werden, dass die Degradation der intralaminaren Schubsteifigkeit mit der Zunahme an inneren Oberflachen als Maß für die Zwischenfaserbruchdichte einhergeht. Einachsig verstärkte Verbunde versagen dagegen relativ spröde bereits durch den ersten Zwischenfaserbruch und damit ohne Zunahme der Mikrorissdichte. Die Zusammenfassung der Erkenntnisse spiegelt sich in der Verbesserung des Auswerteverfahrens des in DIN EN ISO 14129 genormten Schubzugversuchs wider. Unter Berücksichtigung der Nichtlinearitat des Schubmoduls und der Faserrotation infolge der großen Verformungen während des Schubzugversuchs erfolgt in einem Iterationsprozess die stuckweise Anwendung der Klassischen Laminattheorie zur Bestimmung der Einzelschichtspannungen. Die Bewertung der Ergebnisse des Schubzugversuchs mit diesem Analyseverfahren hinsichtlich der Belastungsgrenzen resultiert in einer guten Übereinstimmung mit dem Festigkeitsmodell nach Puck. Die Berücksichtigung nichtlinearer Effekte führt zu einer höheren Genauigkeit bei der Bestimmung der intralaminaren Schubfestigkeit mittels des in der industriellen Anwendung weit verbreiteten Normversuchs. T3 - BAM Dissertationsreihe - 74 KW - Zwischenfaserbruch KW - interfibre failure KW - nonlinearity KW - test methods KW - in-plane shear KW - composite materials KW - Faserverbundwerkstoffe KW - intrlaminare Schubeigenschaften KW - Prüfverfahren KW - Nichtlinearität PY - 2011 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-848 SN - 978-3-9814281-3-1 SN - 1613-4249 VL - 74 SP - 1 EP - 170 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-84 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - zadeh, Hamid Naghib T1 - Niedrig-sinternde Kondensatorwerkstoffe auf der Basis von Bariumtitanat N2 - Das Hauptziel dieser Arbeit bestand in der Entwicklung neuer Bariumtitanat-Kondensatorwerkstoffe, die bereits bei 900°C dichtsintern, eine hohe Dielektrizitätskonstante mit geringer Temperaturabhängigkeit sowie geringe dielektrische Verluste und eine hohe Durchschlagfestigkeit aufweisen. Um die Sintertemperatur von Bariumtitanatpulver von ca. 1300 °C auf 900 °C herabzusetzen, wurden Additivkombinationen entwickelt. Es wurden hierfür verschiedene Additive ausgewählt und eine große Anzahl von Versätzen unter Verwendung eines kommerziell erhältlichen BaTiO3-Pulvers aufbereitet, zu Zylindern verpresst und gesintert. Als besonders geeignet haben sich Li-haltige Sinteradditivkombinationen herausgestellt. Durch Zugabe von 2 bis 3 Ma.-% einer Additivkombination aus (LiF-SrCO3), (SrO-B2O3-Li2O) oder (ZnO-B2O3-Li2O) verdichtet das Bariumtitanat bereits bei Temperaturen von 900°C auf mehr als 95 % der Reindichte. Die gesinterten Kondensatorwerkstoffe weisen hohe Dielektrizitätskonstanten zwischen 1800 und 3590 auf. Für eine geringe Temperaturabhängigkeit der Dielektrizitätskonstante ist die Bildung von core-shell Strukturen in einem feinkörnigen (mittlere Korngröße ≤ 1 μm) und homogenen Gefüge erforderlich. Bei der BaTiO3-Probe mit 2 Ma.-% (LiF-SrCO3)-Additivsystem ist die Temperaturabhängigkeit der Dielektrizitätskonstante relativ gering. Die Kapazitätsänderung im Temperaturbereich zwischen 0 °C und +80 °C ist kleiner als ±15 %. Die für die geringe Temperaturabhängigkeit der Dielektrizitätskonstante notwendige Bildung von core-shell- Strukturen in einem feinkörnigen und homogenen Gefüge dieser Probe wurde durch TEM/EDX-Untersuchungen nachgewiesen. Die deutlich größere Temperaturabhängigkeit der Dielektrizitätskonstante bei BaTiO3- Werkstoffen mit (SrO-B2O3-Li2O)-Additiven resultiert aus dem starken Kornwachstums während des Sinterns. Zur Verringerung wurden ergänzend (Nb2O5-Co2O3)-Additive zugesetzt. Durch Zugabe von 1,5 Ma.-% (Nb2O5-Co2O3) konnte die Temperaturstabilität der Dielektrizitätskonstante erheblich verbessert werden, weil das starke Kornwachstum während des Sinterns gehemmt und core-shell-Strukturen gebildet wurden. Die BaTiO3-Werkstoffe mit (ZnO-B2O3- Li2O)-Additiven besitzen ein feinkörniges Gefüge, weswegen die Temperaturabhängigkeit der Dielektrizitätskonstante von vornherein relativ gering ist. Trotzdem wurde auch hier der Einfluss des (Nb2O5-Co2O3)-Zusatzes auf die dielektrischen Eigenschaften untersucht. Die BaTiO3-Probe mit (ZnO- B2O3-Li2O-Nb2O5-Co2O3)-Additiven weist eine hohe Dielektrizitätskonstante von 2370 auf. Der Nb2O5- Co2O3- Zusatz führte allerdings nicht zu weiterer Absenkung der Temperaturabhängigkeit der Dielektrizitätskonstante, da hier während des Sinterns ein starkes Kornwachstum stattfand. Um dieses zu reduzieren, wurden die Masseanteile der ZnO-B2O3-Li2O-Additivkomponente modifiziert. Eine Erhöhung des B2O3-Gehalts bzw. eine Reduzierung des Li2O- und ZnOGehalts im ZnO-B2O3-Li2O-Additivsystem verbessert durch das Verhindern eines starken Kornwachstums beim Sintern die Temperaturstabilität der Dielektrizitätskonstante (Kapazitätsänderung von < ±15 % im gemessenen Temperaturbereich zwischen -40 °C und +125 °C), senkt aber gleichzeitig die Dielektrizitätskonstante selbst auf 1280. Auch hier zeigten TEM/REM-Untersuchungen das entstandene homogene und feinkörnige Gefüge mit core-shell Strukturen. Während die Zugabe der ZnO-B2O3-Li2O-Additive im Allgemeinen in kristalliner Form erfolgte, wurden sie zum Vergleich auch als Glaspulver zugesetzt. Der BaTiO3-Werkstoff mit ZnO-B2O3-Li2O-Glas und Nb2O5-Co2O3-Zusätzen weist im Vergleich zu anderen (ZnOB2O3-Li2O-Nb2O5-Co2O3)-haltigen BaTiO3-Werkstoffen eine geringere Dielektrizitätskonstante von 1110 auf. Die Temperaturabhängigkeit der Dielektrizitätskonstante ist jedoch sehr gering. Die Kapazitätsänderung im gemessenen Temperaturbereich zwischen – 20 °C und +125 °C ist kleiner als ±10 %. Aufbauend auf die neuentwickelten LTCC-kompatiblen Kondensatorwerkstoffe bestand ein weiteres Ziel dieser Arbeit in der Herstellung von keramischen Folien aus den neuen Werkstoffen und der Integration dieser Folien in Multikomponenten-LTCC-Module, d. h. einer Kombination mit ferritischen Folien und Folien mit niedriger Permittivität (Basis-LTCC). Es wurden aus fünf ausgewählten Kondensatorwerkstoffen Folien und Laminate hergestellt. Die gesinterten Laminate weisen aufgrund geringer Porosität wesentlich höhere Dielektrizitätskonstanten von 1220 bis 3350 und geringere dielektrische Verluste von 0,008 bis 0,024 im Vergleich zu den gesinterten Presslingen auf. Das Temperaturverhalten der Dielektrizitätskonstante der über das Foliengießen hergestellten Werkstoffe unterscheidet sich nur sehr geringfügig vom Temperaturverhalten der trockengepressten Proben. Aufgrund sehr geringer Kapazitätsschwankungen im Frequenzbereich zwischen 1 kHz und 1 MHz können alle fünf Kondensatorwerkstoffe in diesem Frequenzbereich eingesetzt werden. Außerdem weisen die Kondensatorfolien (mit Ausnahme der Probe BAM-18.6) hohe Durchschlagfestigkeiten deutlich oberhalb von 20 kV/mm auf. Um ein fehlerfreies Co-firing der niedrig sinternden Kondensatorfolien in Kombination mit LTCC- Basisfolien zu ermöglichen, wurden der thermische Ausdehnungskoeffizient und das Sinterverhalten des Basiswerkstoffs an die Eigenschaften des Kondensatorwerkstoffs angepasst. Kondensatorfolien mit auflaminierten Außenlagen aus den an der BAM entwickelten Basisfolien konnten im Co-firing Prozess ausreichend verdichten und erzielten dielektrische Parameter vergleichbar denen vom separat gesinterten Kondensatorwerkstoff. Damit ist die Voraussetzung für den Einsatz der neuen Werkstoffe in keramischen Multilayermodulen gegeben. Es wurde versucht, Multikomponenten- Laminate aus Ferritfolie, Basisfolie und Kondensatorfolie mit unterschiedlichem Schwindungsverhalten herzustellen. Dies gelang jedoch nur unter Ausübung eines uniaxialen Drucks von 1,5 MPa während des Co-firings. Aufgrund unterschiedlicher Ausdehnungskoeffizienten der verschiedenen Komponenten konnte ein völlig fehlerfreies Multikomponenten-Modul nicht hergestellt werden. Anordnung und Größe der Gefügefehler wie Risse werden durch die Anordnung der verschiedenen Folientypen im Laminat bestimmt. Günstig im Hinblick auf eine Minimierung der Gefügefehler ist es, die Kondensatorfolien, die den größten Ausdehnungskoeffizienten aufweisen, in der Mitte des Laminats anzuordnen. Die im Rahmen dieser Arbeit erzielten Ergebnisse sind für die Integration passiver Bauelemente in kompakte LTCC-Module und die weitere Miniaturisierung elektronischer Bauteile auf Multilayerbasis von großem Nutzen. Die neuen niedrig sinternden hochdielektrischen Kondensatormaterialien können sowohl als Folie als auch als siebdruckfähige Pasten zur Integration von Kondensatoren in LTCC-Module verwendet werden. T3 - BAM Dissertationsreihe - 68 KW - LTCC KW - Kondensatoren KW - Bariumtitanat KW - Co-firing PY - 2010 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-908 SN - 978-3-9813853-2-8 SN - 1613-4249 VL - 68 SP - 1 EP - 133 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-90 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hülagü, Deniz A1 - Ermilova, Elena A1 - Weise, Matthias A1 - de Préville, Sophie A1 - Hoffmann, Johannes A1 - Morán‐Meza, José A1 - Piquemal, François A1 - Hertwig, Andreas T1 - Multimethod Electrical Characterization of Thin Indium Tin Oxide Films: Structuring and Calibration Sample Development for Scanning Probe Microscopy N2 - Indium tin oxide (ITO), a transparent conductive oxide, is widely used in optoelectronic applications due to its electrical conductivity, optical transparency, and chemical stability. This study employs spectroscopic ellipsometry (SE) to analyze ITO layers, enabling nondestructive determination of film thickness, dielectric functions, and bulk conductivity. Electrical properties derived from SE are compared with those obtained using the four‐point probe method (4PM) to improve metrological tools for nanotechnology applications and optimize deposition process monitoring for better control of film properties. This work also investigates the chemical stability of ITO layers under etching conditions and explores the development of new sheet resistance standards for scanning microwave microscopy (SMM). The results show that ITO resistivity, calculated from fitted SE data, increases with oxygen flow rate up to 5 cm3(STP) min−1. Good agreement is observed between sheet resistance values obtained by SE and 4PM up to 3 cm3(STP) min−1. Additionally, the sheet resistance values of a distinct set of microstructured ITO samples with different ITO layer thicknesses are determined by SMM, which are highly consistent with those obtained by the 4PM. KW - Ellipsometry KW - Indium tin oxide (ITO) KW - Scanning microwave microscopy (SMM) KW - Sheet resistance calibration standards KW - ITO wet etching PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-626242 DO - https://doi.org/10.1002/pssa.202400871 SN - 1862-6300 VL - 222 IS - 14 SP - 1 EP - 18 PB - Wiley CY - Hoboken, New Jersey, USA AN - OPUS4-62624 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mair, Georg W. A1 - Scherer, Florian A1 - Scholz, Irene A1 - Schönfelder, Thorsten T1 - The residual strength of breathing air composite cylinders towards the end of their service life - A first assessment of a real-life sample N2 - Emergency response units increasingly use pressure cylinders made from fibre composites for breathing air as elements of personal protective equipment (PPE). Such applications expose the composite cylinders to harsh temperature and handling conditions. At least in Europe, standards have been used for certifying PPE, which are designed and mandatory for the approval of pressure receptacles for the transport of dangerous goods. Therefore, service conditions specific to PPEs are not accounted for in these standards. In this paper, BAM (Federal Institute for Materials Research and Testing) investigates the residual safety of a composite cylinder design at the end of their designated service life of 15 years. The cylinders (test pressure PH 450 bars; 6.8 Litres) are of one design type with aluminium liner and fully wrapped with carbon fibres, which is commonly considered a “Type III” cylinder. All cylinders were used as PPE by the Berlin fire department and randomly picked in three samples of 25 cylinders each before tested. At BAM, the cylinder samples underwent hydraulic load cycle tests (LCT), conventional burst tests (BT) and so called slow burst tests (SBT). A concept for quantification of strength degradation already introduced by BAM was applied. This concept is based on a probabilistic assessment of the average strength and scatter of each sample of cylinders. The strength distributions of the used PPEcylinders is shown and analysed. Some unexpected effects are shown and a refinement of the statistical assessment is introduced. T2 - ASME 2014 Pressure Vessels and Piping Conference CY - Anaheim, CA, USA DA - 20.07.2014 KW - Composite KW - Assessment KW - Cylinder KW - Residual strenght PY - 2014 SN - 978-0-7918-4603-2 SP - PVP2014-28168, 1 EP - 9 AN - OPUS4-40173 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Munzke, Dorit A1 - Duffner, Eric A1 - Eisermann, René A1 - Schukar, Marcus A1 - Schoppa, André A1 - Szczepaniak, Mariusz A1 - Strohhäcker, J. A1 - Mair, Georg W. T1 - Monitoring of type IV composite pressure vessels with multilayer fully integrated optical fiber based distributed strain sensing N2 - We present the results of distributed fiber optic strain sensing for condition monitoring of a hybrid type IV composite fully wrapped pressure vessel using multilayer integrated optical fibers. Distributed strain sensing was performed for a total number of 252,000 load cycles until burst of the vessel. During this ageing test material fatigue could be monitored and spatially localized. Critical material changes were detected 17,000 cycles before material failure. Results have been validated by acoustic emission analysis. T2 - 12th International Conference on Composite Science and Technology (ICCST12) CY - Sorrento, Italy DA - 08.05.2019 KW - Hybrid composite pressure vessel KW - Distributed fiber optic sensing KW - Acoustic emission analysis KW - Structural health monitoring PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-516772 DO - https://doi.org/10.1016/j.matpr.2020.02.872 SN - 2214-7853 VL - 34 SP - 217 EP - 223 PB - Elsevier Ltd. CY - Amsterdam AN - OPUS4-51677 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eisermann, René A1 - Basedau, Frank A1 - Kadoke, Daniel A1 - Gründer, Peter A1 - Schoppa, André A1 - Lehr, Christian A1 - Szczepaniak, Mariusz A1 - John, Sebastian A1 - Schukar, Marcus A1 - Munzke, Dorit A1 - Mair, Georg W. T1 - Distributed strain sensing with sub-centimetre resolution for the characterisation of structural inhomogeneities and material degradation of industrial high-pressure composite cylinders N2 - Fibre-reinforced plastics (FRP) especially carbon-fibre-reinforced polymer (CFRP) and glass-fibre-reinforced polymer (GFRP) are commonly used materials in high pressure vessels and storage units for automotive and aerospace purposes. Optical fibres are suitable to be integrated or directly applied to the surface of FRP components. Using optical fibres it is possible to monitor the distributed strain profiles and changes within the fatigue life of a pressure vessel to ensure the operational safety. Within artificial ageing experiments we used swept wavelength interferometry (SWI) based distributed strain sensing for the monitoring of commercial high-pressure composite cylinder. This artificial ageing was performed using test conditions of 503bar pressure load (service pressure 300 bar) and 89 °C for 100 h. The polyimide coated optical fibres were glued to the surface externally in circumferential and axial direction. Using distributed strain sensing (DSS) material expansion of over 0.5% were monitored with sub-centimetre spatial resolution. Within the circumferential direction we observed up to 10 % local fluctuation compared to the median strain caused by inhomogeneous material expansion, which could cause local material fatigue. In addition, we determined material degradation manifested itself as localized remaining material expansion and/or contraction. Results have been validated by other non-destructive methods like digital strip projection. T2 - 9th European Workshop on Structural Health Monitoring (EWSHM) CY - Manchester, UK DA - 10.07.2018 KW - Distributed fibre optic sensors KW - Optical backscatter reflectometry KW - Swept wavelength interferometry (SWI) KW - Structural health monitoring (SHM) KW - Composite structures KW - Optical fibre PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-458926 SP - 1 EP - 8 AN - OPUS4-45892 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - McHugh, Jarlath T1 - Ultrasound Technique for the Dynamic Mechanical Analysis (DMA) N2 - The objective of this work is to demonstrate the practical application and sensitivity of ultrasound as a high frequency Dynamic Mechanical Analysis DMA technique for the characterisation of polymers. Conventional DMA techniques are used to determine thermo mechanical behaviour of polymers by typically employing dynamic shear or tensile loading modes at defined frequencies between 0.1 and 50 Hz. Sound waves may also be employed for DMA applications and depending on type of wave propagated, shear G´, G´´ and longitudinal L´, L´´ storage or loss modulus and tan (δ) may be determined from the measured acoustic parameters sound velocity and amplitude. The primary advantage of ultrasound DMA is that due to the compact sensor size it can easily be integrated into most manufacturing processes. To demonstrate the sensitivity of ultrasound to variations in the viscoelastic properties of polymers, the acoustic properties of a cured epoxy with an observed glass transition temperature of 86 °C (tan(δ) peak, 1Hz) were monitored in a temperature range from 20 to 200 °C and compared to conventional DMA results. The influence of measurement frequency, dispersion, hysteresis, reflections at material boundaries, and changes in material density on the measured sound velocity and amplitude were taken into account. To support conclusions a wide range of experimental data was evaluated using sensors operating in the frequency ranges 400 to 800 kHz and 3 to 6 MHz. The ultrasound results are compared to the tensile moduli E´, E´´ and tan(δ) measured using a conventional DMA technique operating at 0.1 to 33 Hz. Using different evaluation strategies such as the Williams Landel Ferry WLF equation it was possible to study the sensitivity of wave propagation to variations in the viscoelastic behaviour of a polymer. Taking advantage of this background knowledge, further experimental results are presented with the aim of demonstrating the sensitivity of this technique for cure monitoring applications and to the material transformations: gelation and vitrification. For this purpose an epoxy resin was cured at a range of constant temperatures whereby the curing reaction and the corresponding change in viscoelastic properties were monitored. Analysis techniques employed included ultrasound at 3 to 6 MHz, Differential Scanning Calorimeter DSC and Rheometry at 1 Hz. All results were summarised and presented graphically. Additionally an Arrhenius relationship was employed enabling direct comparison of results obtained from analysis techniques based on different working principles. Using this information, it was possible to demonstrate the practical application and the sensitivity of this technique to even small changes in viscoelastic properties of polymers. T3 - BAM Dissertationsreihe - 31 KW - Ultrasound Cure Monitoring KW - Frequency Dependence KW - Activation Energy KW - Dynamic Mechanical Analysis KW - Rheometry PY - 2008 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1278 SN - 978-3-9812072-0-0 SN - 1613-4249 VL - 31 SP - 1 EP - 153 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-127 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Kruschwitz, Sabine T1 - Assessment of the complex resistivity behaviour of salt affected building materials N2 - Die Art und den Grad einer Salzbelastung in feuchten Baustoffen festzustellen, gehört zu den wichtigsten und gleichfalls schwierigsten Aufgaben im Bereich der zerstörungsfreien Prüfung. Die vorliegende Arbeit beschäftigt sich mit dem möglicherweise bislang ungenutzten Potential spektraler Leitfähigkeitsmessungen und deren praktischer Anwendbarkeit. Dazu wurde erstens eine umfang- reiche Experimentreihe an unterschiedlichen Baustoffen mit vier Salzen in variierenden Konzentrationen durchgeführt, um die Sensitivität komplexer Leitfähigkeitsmessungen der für den Baubereich relevanten Salzmengen zu untersuchen. Zweitens wurde der Einfluß der Sättigung für verschiedene Ausgangsfluide nachvollzogen, da Feuchteschäden häufig räumlich begrenzt sind und sich in ihrer Stärke verändern. Da das spektrale Leitfähigkeitsverhalten allerdings ein Wechselspiel verschiedener Stoffeigen-schaften ist, beschäftigt sich diese Arbeit darüber hinaus auch mit dem Versuch, chemisch von strukturell bedingten Impedanzänderungen unterscheiden zu lernen. In einer Finite Differenzen Modellierung wurden die effektiven Impedanzen synthetischer Mikrostrukturen berechnet und die Auswirkungen von Strukturunterschieden untersucht. Die komplexen elektrischen Eigenschaften wurden generell im Frequenzbreich 1 mHz -100 Hz bestimmt. Als Schadsalze wurden NaCl, Na2SO4, CaCl2 und MgSO4 verwendet. Da elektrische Verfahren Wasser und Salz nicht direkt, sondern indirekt über den Widerstand messen, sind a-priori Informationen bei der Auswertung erforderlich. Liegen Kalibrations-daten vor, kann im Fall eines vollständig gesättigten Baustoffes allein anhand der (realen und einfachmessbaren) Widerstandsamplitude eine verlässliche Einschätzung des Salzgehaltes vorgenommen werden. Die Phase des komplexen elektrischen Widerstands enthält Informationen über den Charakter (Wertigkeit) des dominanten Kations in der Porenfluidlösung. In porösen, feuchten Baustoffen, in denen Polarisation als Folge komplexer Grenzflächenleitfähigkeit auftritt, bestimmen generell das Matrixmaterial, der Porendurchmesser und die innere Oberfläche seine Aufladbarkeit. Die Ergebnisse der vorliegenden Arbeit zeigen jedoch deutlich, daß diese Größen nur bedingt aus elektrischen Messungen abgeleitet werden können. Liegt die durchschnittliche Porenhalsgröße eines Baustoffs zwischen 20 und 100 μm, kann in der Regel eine deutliche Aufladbarkeit im untersuchten Frequenzbereich beobachtet werden. In feinporigen Baustoffen wie den meisten Tonziegeln sind die dominaten Porenhalsgrößen kleiner als 5 μm, und die Aufladbarkeit liegt oft nur noch im Bereich der Messgenauigkeit. Generell können material und fluidbedingt verschiedene Arten von Widerstands- /Frequenzverhalten beobachtet werden. Für solche Baustoff, die ein Cole-Cole (C-C) Relaxationsverhalten zeigen, wird beobachtet, dass die Relaxationszeit τ und ebenfalls die Magnitude des Phasenmaximums mit zunehmendem Porenhalsdurchmesser abnehmen. Die hier vorgestellte Datenbasis untermauert den theoretisch vorhergesagten exponentiellen Zusammenhang zwischen τ und einer materialbedingten, charakteristischen Relaxationslänge - im Fall von Festmaterialien der Porenhalslänge. In der Salinitätsstudie konnte nachgewiesen werden, wie sensitiv die Polarisierbarkeit (Imaginärteil der Leitfähigkeit) auf die Ionenkonzentration und sogar die Art der im Fluid enthaltenen Ionen reagiert. Ausschlaggebend sind wahrscheinlich Veränderungen in der elektrischen Doppelschicht (EDL) hinsichtlich ihrer Geometrie und chemischen Zusammensetzung. Der Imaginärteil der elektrischen Leitfähigkeit steigt für die meisten Baustoffe bis zu Fluidleitfähigkeiten von 1 S/m an. Dies liegt wahrscheinlich an der fortschreitenden Ionensättigung des EDL. Ist eine gewisse Sättigungsstufe erreicht, führt eine weitere Ionenzufuhr zu zunehmenden elektrostatischen Wechselwirkungen und schließlich abnehmenden Ionendiffusionskoeffizienten. Die experimentellen Befunde dieser Arbeit weisen auch den Einfluß des Durchfeuchtungs-grades auf die komplexen Leitfähigkeitseigenschaften deutlich nach. Für die meisten Baustoffe nimmt mit dem Wassergehalt der Imaginärteil der Leitfähigkeit stärker ab als der Realteil. Unabhängig von der Art des Porenfluids und obwohl die Leitfähigkeit des Poren-fluids während der evaporativen Trocknung zunahm, lagen die Sättigungsexponenten des Imaginärteils in der Regel doppelt so hoch wie die des Realteils. Es deutet sich im Vergleich dieser Daten mit den Beobachtungen anderer Autoren an, daß der Tongehalt und möglicherweise der Zementationsgrad eines Materials ausschlaggebend für ein solches, nicht der bisherigen Theorie entsprechendes Verhalten sind. Darüber hinaus wurde beobachtet, daß die Position des Phasenmaximums im Frequenzbereich und damit die C-C Relaxationszeit für einige Baustoffe zu-, für andere abnahm und für wieder andere der Phasenpeak schnell ganz abflachte. Diese Ergebnisse zeigen deutlich, daß der kürzlich von anderen Autoren aufgezeigte Zusammenhang von C-C Relaxationszeit und hydrau-lischen Eigenschaften (Permeabilität) zumindest nicht bedingungslos gültig ist und weiterer Forschungsbedarf besteht. Um die Eigenschaften der elektrischen Doppelschicht in Abhängigkeit der Porenfluidchemie zu untersuchen, wurden Zetapotentialmessungen durchgeführt sowie mittels Autotitration Oberflächen- ladungsdichten ermittelt. Die verwendeten Partikelsuspensionen wurden in gleicher Weise mit den Schadsalzen versetzt wie zuvor die Baustoffproben in den elektrischen Messungen. Die Auswertung der elektroakustischen Messungen deutet zwar generell einen positiven linearen Zusammenhang zwischen Zetapotential und dem Imaginärteil der Leitfähigkeit an, dieser ist jedoch schwächer als erwartet. Eine ausgeprägte Abhängigkeit der imaginären Leitfähigkeit konnte nur in einem Fall nachgewiesen werden, nämlich für den sehr tonhaltigen Cottaer Sandstein. In der einschlägigen Literatur wird davon ausgegangen, daß die komplexen elektrischen Eigen- schaften eines Materials außer vom Chemismus der elektrischen Doppelschicht auch von der Geometrie des Porenraumes in einem Material bestimmt werden. In einem neuartigen Versuch, diese beiden Phenomäne zu trennen, wurde eine Parameterstudie mittels einer FD-Impedanzmodellierung durchgeführt, in der gezielt Längenverhältnisse und Leitfähigkeiten verändert werden konnten. Es wurde grundsätzlich von einem Dreiphasensystem aus Matrix, elektrischer Doppelschicht und Fluid ausgegangen. Eine Erhöhung der Salzfracht in der Fluidphase bewirkt zum einen eine Zunahme der Fluid-leitfähigkeit und zum anderen eine Abnahme der Doppelschichtmächtigkeit. Beide Vorgänge hatten in der Modellierung zur Folge, daß das Phasenmaximum abnahm und sich zu höheren Frequenzen verschob. Dies wurde auch für die Mehrheit der Baustoffe in der experimentellen Arbeit beobachtet. Nur im Fall des Cottaer Sandstein verschob sich das Phasenmaximum mit zunehmender Fluidsalinität zu niedrigeren Frequenzen; möglicher-weise findet hier eine chemische Umstrukturierung (Ionenaustauschvorgänge) statt, die abhängig von der Art und dem Gehalt der Tonfraktion und dem Chemismus des Porenfluids sein könnten. Die Beobachtungen der Entsättigungsexperimente konnten ebenfalls mit der effektiven Impedanzmodellierung nachvollzogen werden. Falls die hier verwendeten, stark vereinfachten, synthetischen Modelle die komplexen elektrischen Eigenschaften wahrheitsgemäß abbilden, bieten sie die Möglichkeit eines erweiterten Verständisses des Leitfähigkeitsverhaltens teilgesättigter Medien. Komplexe Widerstandsmessungen bieten also durchaus Potential für die Anwendung im Bereich der zerstörungsfreien Bauwerksanalyse, es handelt sich zum gegenwärtigen Zeitpunkt jedoch noch um eine Methode im Forschungsstadium. Die Aussagekraft und Anwendbarkeit des Verfahrens variiert stark mit der durchschnittlichen Porengröße, dem Durchfeuchtungsgrad und der Salzfracht des Untersuchungsobjekts. In jedem Fall sind a-priori Informationen und -sofern quantitative Aussagen getroffen werden sollen- auch Kalibrationsdaten erforderlich. Das Verfahren sollte nicht allein angewendet werden. Um quantitativ Salzgehalte zu bestimmen, muß die Materialfeuchte bekannt sein und vice versa. Zuverlässiger wird die Interpretation, wenn die Art des Schadsalzes (oder Fluids, z.B. Regenwasser oder Leitungswasser) bekannt ist. Weitere, leicht kontrollierbare Laboruntersuchungen sind letztlich notwendig, um ein umfassenderes Model der Polarisationsvorgänge in der elektrischen Doppelschicht zu entwickeln. N2 - The ability to reliably predict the amount and type of salts within a wet masonry is one of the most important and challenging subjects in the field of non-destructive combat of salt attack and preserving buildings and monuments of historical or archaeological value. To investigate the potential value of complex resistivity (CR) measurements for the early detection of salt and moisture related stone altering, a controlled salt type and concentration experiment series has been performed and a new procedure of an image based effective impedance modelling developed. Complex resistivity magnitude and phase measurements in the frequency range of 1 mHz to 100 Hz were acquired on a wide variety of wholly and partially brine saturated building stone samples. Deteriorating agents NaCl, Na2SO4, CaCl2 and MgSO4 were used. Since water and salt are not measured directly, the method is incapable of deducing possible building damages lacking a priori information. In the case of saturated materials, and provided thorough calibration data are available, a reliable estimate of salt concentration is possible from the measured resistivity magnitude. Additional indication on the dominant cation in the solution can be obtained from the measured resistivity phase, which is significantly higher the lower its valency. Furthermore, the measurements reported in this study give an important guide to the limitations of CR in obtaining pore surface area and pore throat estimates. For wet porous materials, in which polarization occurs due to complex surface conduction, the dominant pore throat and amount of specific surface affect its polarizability. Sandstones, sand-limestones and aerated concretes are more qualified observation objects (pore throats between 20 and 100 μm), whereas for bricks (pore sizes often < 5 μm) the method seems far less favorable. For those materials, which exhibit a Cole-Cole (C-C) type of relaxation, the phase peak is observed to decrease significantly with pore throat size and to occur at higher frequencies. The predicted power-law correlation between the C-C relaxation time and characteristic length scale (pore throat size for consolidated materials) is supported by the presented data. The experimental salinity study reveals how responsive polarization (in terms of imaginary conductivity) is to changing the ionic concentration or composition of the pore fluid. The properties of the electrical double layer and particularly its chemical composition are most likely the crucial controlling factors. The imaginary conductivity is observed to increase for most materials up to fluid salinities of about 1 S/m - a fact, that may be attributed to a mechanism of ion saturation within the electrical double layer; further ion supply seems to counteract this leading to ion-ion interactions, which decrease ionic mobility. CR measurements on partially saturated samples demonstrate the method’s sensitivity to water content. For most materials the imaginary conductivity component decreased significantly faster than the real component. Independent of the pore fluid and even though its salinity naturally increased during the evaporative drying procedure, the normalized saturation exponent of the quadrature component was about twice as high as the real one especially for clay-rich sandstones. The results revealed diverse behavior such as decreases and increases in relaxation time with saturation. In some cases a suppression of a distinctive relaxation curve at low saturations was observed. The results indicate, that contrary to conclusions from recent related studies, the correlation between a C-C relaxation time and hydraulic properties may be limited. In order to infer information on the charge distributions within the EDL, zeta-potentials and surface charge densities were obtained from electroacoustic measurements on particle suspension containing the same amounts and types of salt like used in the brine saturation CR study. The results add weight to the assumption that there is some universal positive relationship between zeta-potential and imaginary conductivity. A notable dependence of imaginary conductivity on diffuse layer surface charge was only observed in case of one sandstone (Cottaer), this being the material with the most abundant clay content. An image based effective impedance modelling approach revealed the fact that, even though it is not able to factor scale effects in, it is helpful to study general microstructural implications on CR responses. It was observed, that an increasing salt concentration (that creates a shrinking electrical double layer) reduces the peak phase and moves it towards higher frequency. The same effect would have an increasing fluid conductivity for a otherwise fixed microstructure. For some combinations of material and salt, however, in the experimental work the peak phase was observed to shift towards lower frequency: a phenomenon that could not be explained with the modelling. Therefore, it is assumed that chemical properties, like ion mobilities or other surface chemistry properties (ionexchange processes) must be regarded to conclusively explain surface conductivity mechanisms. Other experimental observations like the alteration of CR spectra at desaturation could likewise be modelled. If these models truly mimic the effective electrical properties, the results give new implications on the effective medium behavior. Concluding, the author values the complex resistivity method as a possible effective non-destructive testing (NDT) tool for a wide range of building stones. Depending on pore size and saturation important additional information can be obtained. In all cases, a priori information and calibration data are essential, that is, CR should not be treated as a stand-alone method. Further measurements are needed to develop a more complete model of the electrical double layer and its alteration with changing salinity and ion types. T3 - BAM Dissertationsreihe - 30 KW - salt KW - FD-Impedanzmodellierung KW - Baustoffe KW - Feuchte KW - Salz KW - Spektral Induzierte Polarisation KW - building materials KW - Complex resistivity KW - moisture KW - FD impedance modelling PY - 2008 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1287 SN - 978-3-9811655-9-3 SN - 1613-4249 VL - 30 SP - 1 EP - 179 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-128 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Günzel, Stephan T1 - Analyse der Schädigungsprozesse in einem kurzglasfaserverstärkten Polyamid unter mechanischer Belastung mittels Röntgenrefraktometrie, Bruchmechanik und Fraktografie N2 - In der vorliegenden Arbeit wird das Schädigungsverhalten eines kurzglasfaserverstärkten Polyamids analysiert. Die Mikrorissschädigung wird mittels Röntgenrefraktionsanalyse für verschiedene mechanische Betriebsbelastungen untersucht. Dabei werden Möglichkeiten und Grenzen der Röntgenrefraktionsanalyse für kurzglasfaserverstärkte Polyamide herausgearbeitet. Insbesondere werden der Einfluss der Faserorientierungsverteilung und der Einfluss der Schädigungsmechanismen auf die Röntgenrefraktionsanalyse und deren Ergebnisinterpretation betrachtet. Die Methode ermöglicht eine quantitative und phänomenologisch basierte Mikrorissschädigungscharakterisierung. Für den untersuchten Werkstoff tritt Mikrorissschädigung in Form von Faser-Matrix-Ablösung und Matrixrissbildung auf. Die Schädigungshöhe korreliert linear mit dem nichtlinear elastischen Dehnungsanteil und ist abhängig von der Art der Betriebsbelastung. Eine Feuchtigkeitsaufnahme des Werkstoffs kann das Mikrorissschädigungsverhalten deutlich beeinflussen. Die Schädigung durch Mikrorissbildung tritt vorrangig unter Zugbelastungen auf. Die Makroschädigung durch Einzelrissfortschritt wird in Abhängigkeit der Faserorientierung und des Feuchtegehalts in einem automatisierten Versuch charakterisiert. Aufgrund der gewonnenen Erkenntnisse wird ein empirisches Berechnungsmodell erstellt. Die Untersuchungen des Mikro- und Makroschädigungsverhaltens werden fraktografisch begleitet, um die in den Modellvorstellungen vorausgesetzten Schädigungs- und Versagensmechanismen abzusichern. N2 - This thesis presents an analysis of the damage behaviour in a short glass fibre reinforced polyamide. The micro cracking is investigated by X-ray refraction technique under various, mechanical in-service loadings. In this context, potentials and limits of X-ray refraction analysis for short glass fibre reinforced polyamides are compiled. In particular the influence of fibre orientation and the influence of damage mechanisms are examined according to the X-ray refraction analysis and its interpretation. The method offers a quantitative and phenomenological based characterisation of micro crack damage. For the investigated material micro crack damage emerges as fibre matrix debonding and matrix micro cracking. The state of damage correlates with a nonlinear strain portion in a linear manner and depends on the kind of loading. Absorption of moisture in the material may influence significantly the micro crack damage behaviour. Damage of micro cracking appears preferentially under tension. The macro damage due to propagation of a single crack is characterised in an automated test setup, considering the fibre orientation and content of moisture. Based on the findings an empirical assessment approach is developed. The investigations of the micro and macro damage behaviour are accompanied by fractography, in order to support the model assumptions according to damage and fracture mechanisms. T3 - BAM Dissertationsreihe - 97 KW - Schädigung KW - Betriebsfestigkeit KW - Kunststoff KW - faserverstärkt KW - zerstörungsfrei PY - 2013 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-617 SN - 978-3-9815360-4-1 SN - 1613-4249 VL - 97 SP - 1 EP - 188 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-61 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Scholz, Christian T1 - Low friction slip-rolling contacts - Influences of alternative steels, high performance thin film coatings and lubricants N2 - Due to the growing environmental awareness worldwide, containment provisions for CO2 emissions in mobility systems and increasing performance requirements the demands on mechanical systems and their materials continuously rise. These high demands require the implementation of new technical approaches, for example of light-weight strategies in automotive powertrains, and directly raise questions about the suitability of the most promising technical solution. Two basic parameters, the surface hardness of the tooth flanks and the core fatigue strength of the tooth root, illustrate exemplarily increasing demands on material grades used for gear wheels in automotive powertrains. In addition to light-weight strategies, a reduction in friction and an increase of the fatigue lifetime are two other major development directions to strive the mentioned targets. It is clear that any kind of solution must show an equal application profile, preferably an improvement, compared to the state-of- the-art solutions. For tribological systems, the following paths may offer lower friction and higher load carrying capabilities: 1. Alternative base oils and additives (such as esters, polyglycols), 2. Thin film coatings (e.g. DLC) and/or 3. Novel steel metallurgies. In previous investigations on the slip-rolling resistance of thin film coatings (a-C, ta-C, Zr(C,N)) the substrates were mainly made of the bearing steels 100Cr6H and Cronidur 30. Applying contact pressures of up to P0max = 2.9 GPa (FN = 2,000 N), the samples were tested up to 10 million load cycles in endurance tests. The aim of the present work is to broaden the research by varying the input parameters. Newly developed engine oil mixtures, high performance thin film coatings and alternative steel solutions are intensively investigated in highly stressed slip-rolling contacts at lubricant temperatures of 120°C. Specifically, in using new steel metallurgies, i.e. the high toughness and high strength steels V300 and NC310YW (Aubert & Duval) as well as CSS-42L (Latrobe Specialty Steel Company), in combination with thin film coatings, even if they compete in the uncoated state, the Hertzian contact pressures could be increased up to P0max = 4.2 GPa (FN = 5,000 N) without any surface failures of coating or substrate. It was shown that selected thin film coatings can minimize the wear rates down to nearly ‘zero-wear’ in highly stressed contacts [Woy08] [Woy11]. In addition, the studies revealed not only the high potential in slip-rolling resistance, but also a possible friction reduction down to 0.047 by use of uncoated steels with increased toughness. Compared to steels like 100Cr6H and Cronidur 30 this means a reduction in friction of approximately 40% under identical testing conditions. Different test series with newly developed base oil-additive formulations were investigated with specific emphasis on the frictional behavior of selected bio-no-tox EP/AW additives and friction modifiers. Additional influencing factors like the structural and surface conditions of the steels/coatings before and after the tests were analyzed by means of REM, EDX, XRD and TEM. T3 - BAM Dissertationsreihe - 96 KW - hoch zähe Si-Stähle KW - geringe Reibung KW - DLC KW - Zr (C, N) PY - 2013 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-624 SN - 978-3-9815134-2-7 SN - 1613-4249 VL - 96 SP - 1 EP - 153 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-62 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Seefeldt, Henrik T1 - Flame retardancy of wood-plastic composites N2 - Über das Brandverhalten von „Wood-plastic Composites“ (WPCs) und deren Flammschutz ist bislang wenig bekannt. Die Verwendung von WPCs ist in den vergangenen Jahren stetig gestiegen. Vor allem in ihrem Hauptanwendungsgebiet als Bodenbeläge verzeichnen WPC Materialien einen großen Marktanteil. Bis jetzt existiert jedoch noch keine Flammschutzlösung, die alle nötigen Anforderungen im Bauwesen erfüllt. Flammgeschützte Materialien sind jedoch vor allem für Innenanwendungen und im Bereich von Fluchtwegen unabdingbar. In dieser Arbeit werden zum einen grundlegende Mechanismen über das Brandverhalten von WPCs aufgeklärt. Zum anderen werden die Wirksamkeit und die Wirkungsweise verschiedener Flammschutzmitteln in WPC Materialien untersucht. Ein spezielles Augenmerk wird dabei auch auf Endprodukte aus WPC Materialien gelegt. WPC wurde dabei in seiner Hauptanwendung als Fußbodenbelag untersucht. Das Brandverhalten wurde für Materialien und Produkte mit Hilfe von „Cone Calorimeter“ Untersuchungen und „Radiant Panel Tests“ bestimmt. Zudem wurden numerische Simulationen genutzt, um den Einfluss verschiedener thermischer Materialparameter auf das Brandverhalten zu erforschen. Desweiteren wurde das thermische Zersetzungsverhalten mittels thermogravimetrischer Methoden und spektroskopischen Untersuchungen ermittelt. Auf dessen Grundlage konnten Abbaumechanismen für WPC Materialen in Verbindung mit verschiedenen Flammschutzmitteln erstellt werden. WPCs zeigen das gleiche Brandverhalten wie Holz, auf Grund des polymeren Anteils ist jedoch die Wärmefreisetzungsrate während der Verbrennung stark erhöht. Es konnte gezeigt werden, dass alle untersuchten Flammschutzmittel einen positiven Effekt auf das Brandverhalten von WPCs hatten. Beste Ergebnisse wurden durch Ammonium-Polyphosphat, Paxymer und expandierbaren Graphit erzielt. Expandierbarer Graphit war besonders in Verbindung mit rotem Phosphor sehr wirksam, da der Phosphor den gebildeten Rückstand stabilisierte. Neben dem Einfluss von Flammschutzmitteln konnte gezeigt werden, dass für WPC Fußbodendielen auch andere Einflussfaktoren, wie die Geometrie und der Feuchtigkeitsgehalt eine wichtige Rolle spielen. So weisen Hohlkammerprofildielen im Vergleich zu Vollprofilproben zwar eine verminderte Menge an brennbarem Material auf, die Flammenausbreitung ist jedoch stark erhöht. N2 - Up to now only little knowledge has been recorded about the fire behavior and flame retardancy of wood-plastic composites (WPCs). The use of WPCs has increased continuously in recent years. Especially in their main field of application as a decking material, WPCs present a big share of the market. To date no flame-retarded solution has been introduced for WPC materials that fulfils the necessary requirements. But flameretarded materials are indispensable, especially for indoor use and the protection of escape routes. In this study basic knowledge about the fire behavior of WPCs is investigated first. Second, the effectiveness and mode of action of different flame-retardant additives is investigated. Special attention is drawn to products made of WPC material. Therefore WPC was further investigated in its main field of application as decking boards. The fire behavior of materials and products was investigated by means of cone calorimeter measurements as well as radiant panel tests. Furthermore numerical simulations were carried out to study the effects of various thermal material properties on burning behavior. Thermal decomposition was studied using thermogravimetric methods and spectroscopic investigations. Against this background, models for thermal decomposition pathways were built for combinations of WPC material with different flame retardants. WPCs show burning behavior similar to that of pure wood samples with an increased heat release rate due to polymeric fractions. It is shown that all investigated flame retardants had a positive effect on the burning behavior of WPCs. The best results were achieved by the flame retardants ammonium polyphosphate, Paxymer and expandable graphite. Especially in combination with red phosphorus, expandable graphite was highly effective because red phosphorus stabilized formed residue. Apart from the influence of flame retardants, other influencing factors like geometry and moisture content also played an important role concerning the flame retardancy of WPC decking boards. Indeed, hollow decking boards offer a reduced amount of combustible material, but their flame spread is increased in comparison to solid samples. T3 - BAM Dissertationsreihe - 90 PY - 2012 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-684 SN - 978-3-9815134-5-5 SN - 1613-4249 VL - 90 SP - 1 EP - 107 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-68 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Lüddecke, Falk T1 - Ein Beitrag zur Ertüchtigung bestehender Stahltragwerke unter besonderer Berücksichtigung des Fügeverfahrens Schweißen N2 - Bei einer Vielzahl im Betrieb befindlicher, vorwiegend ermüdungsbeanspruchter Stahltragwerke, um 1900 erbaut, ist die rechnerische Lebensdauer bereits überschritten. Die Bereitstellung möglicher Sanierungskonzepte zur Erhöhung der Tragsicherheit - damit zur weiteren Nutzung - dient für die Brückenbetreiber als wichtige Entscheidungsgrundlage bei der Wahl zwischen Ertüchtigungsmaßnahme und Neubau. Im Zuge von Ertüchtigungen muss oftmals bestehendes und beschädigtes Material durch Neumaterial ersetzt oder ergänzt werden. Der Erfolg der Ertüchtigungsmaßnahme hängt entscheidend von der kraftschlüssigen Verbindung zwischen Alt- und Neumaterial ab. In dieser Arbeit wird zur Steigerung der Effizienz von Ertüchtigungs- und Sanierungsmaßnahmen die Anwendbarkeit des Schweißens detaillierter untersucht. Da durch örtliche Ertüchtigungsmaßnahmen sowohl strukturelle Systemänderungen als auch lokal metallurgische Veränderungen hervorgerufen werden können, ist die Wahl eines geeigneten Schweißverfahrens und dessen Anpassung besonders wichtig. T3 - BAM Dissertationsreihe - 17 KW - Stahltragwerke KW - Fügeverfahren PY - 2006 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1410 SN - 978-3-86509-533-X SN - 1613-4249 VL - 17 SP - 1 EP - 181 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-141 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Hasenstab, Andreas Georg Maximilian T1 - Integritätsprüfung von Holz mit dem zerstörungsfreien Ultraschallechoverfahren N2 - Schadstellen im Inneren von Holzbauteilen (z. B. Innenfäule) oder baulich unzugängliche Oberflächenfäule stellen ein besonderes Problem dar, da diese von außen schlecht erkannt werden können und bei einer ausgeprägten Schädigung zu einem plötzlichen Versagen des Bauteils führen können. Ziel der vorliegenden Arbeit war es, eine Messapparatur zu entwickeln und damit zu untersuchen, ob und unter welchen Bedingungen Ultraschallechoverfahren an Holzbauteilen möglich sind. Weiter sollte untersucht werden, welche Schäden und Minderdicken mit Ultraschallecho von nur einer zugänglichen Seite aus geortet werden können. N2 - Wooden construction components bear serious problems, if they hold inner damage (e.g. interior rot) or damage of its surfaces at inaccessible locations. These failures are difficult to recognize from the outside, and might cause sudden malfunction of the structure. The aim of this work was to develop suitable measurement devices and to carry out investigations under which conditions ultrasonic echo technique can be successfully applied to wooden construction components. A further objective was to examine what kind of damage can be located with ultrasonic echo technique applied from only one accessible surface and if areas of reduced thickness can be determined. The investigations have shown that ultrasonic echo technique can be used at wooden constructions with longitudinal and transverse waves. For the first time, it was also possible to determine the different speeds of sound in wood for all polarizations and directions with low-frequency ultrasound. The coupling of the planar longitudinal wave probes (center frequency 100 kHz) required coupling media such as ultrasonic gel and Vaseline. This technique was better suited for smaller specimen with a thickness of less than 10 cm. No coupling media is necessary for the coupling of the transverse wave point contact probes (center frequency 55 kHz). With these probes also structures with larger dimensions could be examined. The use of transverse waves is better suited for several applications and many measurements have been carried out using the TD20 probes. The tests took place from one accessible side using pulse echo technique. Areas of reduced thickness can often be detected by receiving a direct echo, all other damage, e.g. rot, is indicated by shadowing the echo of the back wall. The sound velocity is calculated from the sound path and the transit time of the signal at an accessible part of the component. The echo impulse received from areas with reduced thickness or cavities can thus be related to a specific depth in the material. As the reason for the shadowing of the back wall echo is often not known, radiography with x-rays was used as a further non-destructive testing method and as second NDT method in special cases (reference method). A combination of digital radiography and mobile flash tube was also used and optimized for tests on wooden construction components and trees. The direct comparison between ultrasound technique and x-ray showed a trend towards similar detecting of defects. The ultrasound technique was more sensible for early damage detection. The combination of ultrasonic echo technique and radiography led to a very substantial reduction of possible misinterpretations of damage. Another example for the combination of methods was a fast investigation of large areas with ultrasonic echo technique, followed by an exact investigation at selected points with the minor destructive drilling resistance method. The research showed that ultrasonic echo applied from an accessible component side (only) permits the direct localisation of areas of reduced thickness, cavities, wooden pegs and large branches. Other damages such as rot or insect attack can be located indirectly by shadowing of the back wall echo. Thus a new testing method is available now for the non-destructive testing of wooden components. T3 - BAM Dissertationsreihe - 16 KW - Integritätsprüfung KW - Ultraschallechoverfahren KW - Holz PY - 2006 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1427 SN - 978-3-86509-527-5 SN - 1613-4249 VL - 16 SP - 1 EP - 190 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-142 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Chung, Jaeun T1 - Nanoscale Characterization of Epoxy Interphase on Copper Microstructures N2 - The epoxy/metal interface regions are recognized as crucial for the mechanical reliability of composite materials. In particular, the spatial stress distribution is governed by modulus variations, which may result from the physical-chemical interactions between epoxy and the metal surface. The properties of the interphase between bulk polymer and metal were analyzed in nanometer scale. It was aimed to characterize the stiffness gradient of the polymeric interphase, which was formed by a thermoset being cured in contact with a metal surface. N2 - Die Grenzfläche zwischen Epoxid und Metall spielt für die mechanische Zuverlässigkeit des Verbundwerkstoffes (Composite) Epoxid/Metall eine wichtige Rolle. Insbesondere hängt die räumliche Verteilung mechanischer Spannungen von Variationen des Elastizitätsmoduls ab, die durch die physikalisch-chemischen Wechselwirkungen zwischen dem Epoxid und der Metalloberfläche hervorgerufen werden können. Daher wurden die Eigenschaften des Grenzbereichs (Interphase) zwischen dem Polymer, das nicht durch Grenzflächen-Wechselwirkungen beeinflusst wurde (Bulk-Polymer), und dem Metall auf der Nanometer-Skala analysiert. Hauptziel war es, die Steifigkeitsgradienten innerhalb der Epoxid-Interphase zu detektieren. Diese können durch die Gegenwart der Metall-Grenzfläche (Interface) hervorgerufen werden, die einen Einfluss auf den Prozess der Aushärtung zeigt. Die Rasterkraftmikroskopie (Scanning Force Microscopy, SFM) im Force Modulation Mode (FMM) erlaubt die hochauflösende Abbildung von Steifigkeitsvariationen. Die Ergebnisse aus der SFM-FMM wurden mit Konzentrationsprofilen aus der energiedispersiven Analyse von Röntgenstrahlen im Rasterelektronenmikroskop (REM-EDX) verglichen, als auch mit Relaxationskurven aus der dynamisch-mechanischen Analyse (DMA), die an Epoxid-Referenzproben durchgeführt wurde. Die untersuchten Verbundwerkstoff-Proben bestanden aus Epoxid und Kupfer. Es wurde Elektronstrahl-Lithographie (EBL) in Verbindung mit der Lift-off Technik verwendet, um Kupfer-Mikroelektroden auf einem Silizium-Wafer herzustellen. Danach wurde die Mischung aus Epoxidharz und Amin-Härter in der Gegenwart der Kupfer-Mikroelektroden ausgehärtet, wodurch ein Epoxid/Kupfer Verbundwerkstoff entstand. Es wurden zwei verschiedene Epoxid-Härter Systeme verwendet, um unterschiedliche Probentypen herzustellen. Eines bestand aus Diglycidyl-Ether des Bisphenol A (DGEBA) und einem modifizierten cycloaliphatischen Amin (EPIKOTE828 und EPIKURE F205 von Resolution Europe). Das andere bestand aus DGEBA und einem aromatischen Amin (DER332 von Dow Chemical und DDS von Fluka Chemikalien). SFM-FMM erlaubt es, die lokalen mechanischen Eigenschaften des Grenzbereichs zu beschreiben. Die neue Art der Probenpräparation ermöglicht es, eine an die Erfordernisse der SFM-FMM angepasste Glattheit der zu untersuchenden Oberfläche zu erzielen. Bei der SFM-FMM wird die vertikale Position der Probe moduliert und die dynamische Verbiegungsamplitude des SFM-Cantilevers gemessen, während sich die Spitze im Kontakt mit der Probenoberfläche befindet. Neben dem resultierenden Amplituden- und Phasensignal sind noch andere Kontraste verfügbar, wie Topographie, Auflagekraft und Lateralkraft. Diese ergänzenden Kontraste wurden dazu verwendet, die Kupfer-Grenzfläche zu identifizieren. Ferner dienten sie der Kontrolle der Qualität der SFMMessung. Insbesondere konnte gezeigt werden, dass von der Topographie induzierte Kontraste auftreten können, wenn ihre Neigung mehr als ~|3°| beträgt. Außerdem wurde die Morphologie der Oberfläche des Epoxids untersucht, die noppenartige Strukturen, so genannte „Noduln“, aufwies. Bei den gegebenen Aushärtungsbedingungen (Tg bei 80°C über 2 Stunden, Nachhärtung bei 130°C über 1 Stunde) betrug die Durchschnittsgröße der Noduln ~125 nm, und 90 Prozent der Noduln waren zwischen 75 und 200 nm groß. Das aus EPIKOTE828-EPIKURE F205 bestehende Epoxid-System bildete eine Interphase mit einer Breite von ~1,9 μm aus und der Punkt der niedrigsten Steifigkeit war in einem Abstand von ~0,4 μm vom Kupfer. Andererseits wies das DER332-DDS System eine Interphase mit einer Breite von ~2,3–4,0 μm auf. Es wurden verschiedenartige Steifigkeitsprofile festgestellt. Diese Ergebnisse zeigen, dass die Eigenschaften des metallinduzierten Grenzbereichs vom Epoxid-System abhängen. Die Steifigkeit in der Nähe von Kupfer (bis zu 0,2–0,25 μm Abstand) war deutlich höher als im Volumen des Epoxids. Sowohl die im REM als auch die im TEM durchgeführten EDX-Messungen zeigten, dass die Konzentration des Amins in der Nähe von Kupfer verringert ist. Die unter Verwendung von SFM-FMM gemessene Steifigkeit wurde mit dem Modulwert verglichen, der mittels DMA an Referenzproben wohldefinierter Amin-Epoxid Konzentrationsverhältnisse bestimmt wurde. Die gefundene Relation wurde im Rahmen eines Reaktions-Diffusions Modells interpretiert. Danach treten räumliche Schwankungen im Konzentrationsverhältnis von Amin und Epoxid auf, die zu Variationen in der Netzwerkstruktur des ausgehärteten Epoxidsführen und sich somit auch auf dessen mechanische Eigenschaften auswirken. T3 - BAM Dissertationsreihe - 15 KW - Nanoscale Characterization KW - Epoxy Interphase KW - Copper Microstructures PY - 2006 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1435 SN - 978-3-86509-514-3 SN - 1613-4249 VL - 15 SP - 1 EP - 104 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-143 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Lohrer, Christian Andreas T1 - Einflussgrößen auf die Selbstentzündung von Schüttgütern und Stäuben - experimentelle Untersuchungen und numerische Simulationen N2 - Selbstentzündungen von brennbaren Materialien können sowohl bei Prozessen in der Verfahrenstechnik als auch beim Transport oder Lagerung von Schüttgütern auftreten. Verschiedene Parameter, wie die Materialeigenschaften, die Lagerungsbedingungen und die Geometrie der Schüttung, beeinflussen den Selbstentzündungsvorgang. Eine zuverlässige Beurteilung der Lagerungs- und Transportsicherheit von Schüttgütern und Stäuben ist mit den bisher erarbeiteten Methoden nicht möglich. In der vorliegenden Arbeit wurde insbesondere der Einfluss der Lagerungsbedingungen auf das Selbstentzündungsverhalten von brennbaren Materialien untersucht. Die Untersuchungen wurden für verschiedene Kohlen und Korkmehl durchgeführt. Folgende Ergebnisse wurden erzielt: 1. Zur besseren Bewertung des Zustandes Zündung und Nicht-Zündung bei Warmlagerungsvorgängen wurde eine verfeinerte Methode vorgeschlagen. Sie besteht aus der Kombination der visuellen Begutachtung einer Probe nach dem Versuch (Verfärbungen, Aschebildungen etc.), dem aufgetretenen Massenverlust und dem Temperatur-Zeitverlauf. 2. Es wurde nachgewiesen, dass eine Reduzierung des Sauerstoffvolumenanteils in der Schüttgutumgebung zu einer Erhöhung der Selbstentzündungstemperatur (SET) führt. 3. Sowohl durch eine Wasserzugabe ("Regen") als auch durch eine rasche Erhöhung der relativen Luftfeuchtigkeit konnte eine zuvor unterkritisch gelagerte Schüttung in einen überkritischen Zustand gebracht werden. Zurückzuführen ist dies auf den zusätzlichen Wärmetransport in das Schüttgut durch Kondensation von Wasserdampf und Adsorption von Wassermolekülen an porösen Partikeloberflächen. 4. Versuche belegten, dass gleichförmige Konvektionsströmungen ("Wind") in der Schüttgutumgebung die SET kaum beeinflussten aber zu einer deutlichen Reduzierung der Induktionszeit führten. Einseitige Anströmungen der Proben sorgten bei überkritischen Lagerungstemperaturen für eine Verschiebung des Zündortes zur windabgeneigten Seite. Diese Ergebnisse bestätigen, dass die Anlaufphase der Selbstentzündung von Schüttgütern kinetisch kontrolliert und somit nicht vom Sauerstofftransport abhängig ist. 5. Es wurde ein mathematisches Modell erarbeitet, mit dessen Hilfe die Vorgänge der Aufwärmung, des Feuchtigkeitstransportes (Verdampfung, Kondensation und Adsorption), der Selbstentzündung sowie die Brandausbreitung von brennbaren Schüttgütern und Stäuben zu berechnen sind. Dieses Modell ermöglicht realistische Schätzungen über die Sicherheit von gelagerten Schüttgütern mit guter Übertragbarkeit auf große, experimentellen Untersuchungen schwer zugänglichen, Schüttungen wie z.B. Kohlenhalden. T3 - BAM Dissertationsreihe - 13 KW - Brennstoffe KW - Explosivstoffe KW - Kraftstoffe PY - 2006 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1454 SN - 978-3-86509-377-9 SN - 1613-4249 VL - 13 SP - 1 EP - 161 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-145 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Appajaiah, Anilkumar T1 - Climatic Stability of Polymer Optical Fibers (POF) N2 - Three of the five POF samples are studied more in detail to realize the effects of individual parameters and for forecasting longterm optical stability by short-term exposure tests. T3 - BAM Dissertationsreihe - 9 KW - Climatic Stability of Polymer Optical Fibers (POF) PY - 2005 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1495 SN - 978-3-86509-302-7 SN - 1613-4249 VL - 9 SP - 1 EP - 176 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-149 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Samadurau, Uladzimir T1 - Entwicklung nichtlinearer tomographischer Rekonstruktionsverfahren für die Materialprüfung und Prozessüberwachung N2 - Die Studie beschäftigt sich mit der Entwicklung von Methoden und Algorithmen zur Rekonstruktion dynamischer Prozesse. Dabei werden neue Ansätze zur Lösung der Rekonstruktionsaufgabe vorgestellt. T3 - BAM Dissertationsreihe - 8 KW - Entwicklung nichtlinearer tomographischer Rekonstruktionsverfahren KW - Prozessüberwachung PY - 2005 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1500 SN - 978-3-86509-301-9 SN - 1613-4249 VL - 8 SP - 1 EP - 92 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-150 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Natte, Kishore T1 - Synthesis of novel polymeric hybrid nanoparticles with enhanced interfacial and colloidal properties for biomedical studies N2 - Die geringe Größe von Nanopartikeln (Durchmesser < 100 nm) gewährleistet sowohl eine hohe spezifische Oberfläche sowie Permeabilität durch eine Vielzahl biologischer Systeme. Als Folge weisen Nanopartikel (NP) eine starke Wechselwirkung mit biologischen Systemen auf, wodurch diese in den letzten Jahren zunehmend in der biomedizinischen Forschung Anwendung fanden. Aufgrund der relativ geringen Toxizität sowie der Möglichkeit zur Einführung unterschiedlicher funktioneller Gruppen eignen sich besonders auf Siliziumdioxid (Silica)basierende Nanopartikel für biomedizinische Studien. Der Schwerpunkt dieser Doktorarbeit lag in der Synthese und Charakterisierung von neuartigen Hybrid-NP mit verbesserten Eigenschaften für biologische Studien. Insbesondere soll eine Unterdrückung der Proteinadsorption erlangt werden sowie stark fluoreszierende NP in Gegenwart serumreicher Medien erhalten werden. Zu Beginn wird der Syntheseweg zur Darstellung hoch fluoreszierender Silica-Nanopartikel präsentiert, durch kovalente Anbindung des Alexa Farbstoffs und nachfolgender Ummantelung durch eine zusätzliche Silicahülle. Diese Nanopartikel wurden mittels dynamischen Lichtstreuung (DLS), Transmissionselektronenmikroskopie (TEM) und Fluoreszenzspektroskopie untersucht. Letztgenannte Methode beinhaltet die Bestimmung der absoluten Quantenausbeute solcher streuenden Suspensionen mit einer integrierenden Kugelkonfiguration sowie die Zuordnung von Helligkeitswerten. Bei geringer Ausdehnung der Hülle zeigen Silica NP mit Kern-Schale Architektur eine glatte Oberfläche und hohe Quantenausbeuten, in Größenordnung der freien Farbstoffe. Eine Erhöhung der Menge an Hüllen-Precusor führt zu einer himbeerartigen Morphologie der Oberfläche und einer Verminderung der Quantenausbeute. Es folgt die Darstellung zweier unterschiedlicher Typen neuartiger Silica- Polyethylenglykolhybride NP (H-SiO2-PEG und G-SiO2@PEG) unter Verwendung desselben polymerprecursors oder desselben polymerprecursors: Der Einfluss der Konzentration des polymerpreursors Poly(ethylen glykol) methylether-3-(triethoxysilyl) propylurethan (mPEG- IPTES) auf die Partikeleigenschaften wurde ausführlich untersucht. Bei polymergepfropften NP bestimmt die Konzentration des polymer precursors die Dichte des angekoppelten PEGs und folglich die Hydrophobieder NP Oberfläche. Dagegen beeinflusst bei kondensierten NP der precursor die Partikelgröße, aber nicht die Dichte der Polymerketten auf der Oberfläche. Abschließend wird der Einfluss der Polymerlänge auf die Verminderung der BSA Adsorption beschrieben. SNPs@PEG mit verschiedenen Molekulargewichten des mPEG (Mw = 350, 2000 und 5000 g/mol) wurden an die NP Oberfläche durch nucleophile Substitution von tosyliertem mPEG an aminierte Silica NP kovalent angebunden (hemisches Pfropfen). Die resultierenden Hybrid-NP wurden einheitlich mittels DLS, TEM, Fourier- Transformations-Infrarotspektroskopie (FTIR), thermogravimetrischer Analyse (TGA)und Photoelektronenspektroskopie (PES) charakterisiert. Bovine Serum Albumin (BSA) wurde in verschiedenen Konzentrationen als Modellprotein verwendet, um die Ausbildung der protein corona durch Adsorption an ursprünglichen sowie an modifizierten NP oder modifizierten NPs(SNPs@PEG) zu untersuchen. Das Zeta-Potenzial der ursprünglichen Silica NP sowie SNPs@PEG (Mw = 350 g/mol) zeigen eine dynamische Entwicklung der Nanopartikel- protein coronain Abhängigkeit von der Inkubationsdauer (0, 24, 48 h). Im Gegensatz hierzu konnte bei SNPs@PEG mit Mw 2000 g/mol eine signifikante Minderung der Ausbildung der protein corona sowie der zeitlichen Entwicklung beobachtet werden. Insgesamt wird die protein corona stark von den adsorptionshindernden Eigenschaften des PEGs beeinflusst. N2 - The reduced size of nanoparticles (diameter < 100 nm) confers them high specific surface areas and permeability through many biological pathways resulting in high interaction with biological systems. Therefore, in the recent years, nanoparticles (NPs) have increasingly found many applications in biomedical research. Herein, silica-based NPs are among the most promising candidates for biomedical studies due to their relative low toxicity and the possibility of functional variability. The main focus of this thesis work has been the synthesis and characterisation of novel hybrid NPs with enhanced properties for biomedical studies. More specifically, suppression of protein adsorption and achievement of highly fluorescent NPs in serum-rich media are well focused. First, a chemical strategy for the preparation of highly fluorescent silica nanoparticles by covalent attachment of Alexa dyes and subsequent shielding by an additional pure silica shell is well presented. These nanoparticles were investigated by Dynamic light scattering (DLS), Transmission electron microscopy (TEM) and fluorescence spectroscopy, the latter includes determination of absolute fluorescence quantum yields of such scattering suspensions with an integrating sphere setup and the assignment of fluorescence intensity values. At low shelling extension core-shell fluorescent silica nanoparticles show smooth surfaces and high quantum yields, even comparable to those for free dyes. However, by increasing the amount of shell precursor, nanoparticle surfaces show raspberry morphologies and decay of the quantum yields. Secondly, two different types of novel silica-poly(ethylene glycol) hybrid nanoparticles (H- SiO2-PEG and G- SiO2@PEG) have been synthesized by use of the same polymer precursor: Here the influence of concentration of the polymer precursor poly(ethylene glycol) methyl ether-3-(triethoxysilyl) propyl urethane (mPEG-IPTES) on the particle properties was scrutinised. For polymer grafted NPs, the concentration of polymer precursor increases the PEG density and the hydrophobicity of the NPs surface. On the other hand, for condensated NPs, the polymer precursor influences the size, but not the density of polymer chains on the NPs surface, which indicates that PEG on the surface of the NPs effectively reduces the adsorption of Bovine serum albumin (BSA). Finally, the influence of polymer length on the ability to repel BSA adsorption onto nanoparticles is reported. SNPs@PEG with different molecular weights (mPEG: 350, 2000 and 5000 g/mol) were synthesized by nucleophilic substitution of tosylated mPEG to aminated silica nanoparticles (chemical grafting). The resulted hybrid nanoparticles were consistently characterized by DLS, TEM, Fourier transform infrared spectroscopy (FTIR), Thermogravimetric analysis (TGA) and X-ray photoelectron spectroscopy (XPS). BSA at different concentrations were used as a model protein to study the protein-corona formation after adsorption onto the pristine and modified nanoparticles (SNPs@PEG). For pristine SNPs and SNPs@PEG (MW = 350 g/mol), zeta potential at different incubation times (0, 24 and 48 h) show a dynamic evolution of the nanoparticle-protein corona. Conversely, for SNPs@PEG with MW ≥ 2000 g/mol, a significant suppression of corona formation and time evolution was observed. In resume, protein corona is strongly influenced by the adsorption inhibition of PEG surfaces. T3 - BAM Dissertationsreihe - 99 KW - Silica KW - PEG KW - Fluoreszierende Nanopartikel KW - Hybridnanopartikel KW - Hybrid nanoparticles KW - Corona KW - Fluorescent particles PY - 2013 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-596 SN - 978-3-9815360-7-2 SN - 1613-4249 VL - 99 SP - 1 EP - 115 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-59 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lehmusto, Juho T1 - Initial oxidation of the refractory high-entropy superalloy AlMo0.5NbTa0.5TiZr N2 - In contrast to traditional alloys, which are typically based on a single dominant element, high-entropy alloys (HEAs) consist of five or more principal elements in roughly equal proportions. These complex alloys often exhibit superior characteristics compared to conventional alloys, including enhanced strength and hardness, exceptional wear resistance, high structural stability, and strong resistance to oxidation. Despite these promising characteristics, the vast compositional space of HEAs means that only a limited number have been thoroughly investigated for their mechanical and chemical behavior. One notable example is the refractory high-entropy superalloy AlMo0.5NbTa0.5TiZr, which represents a newly emerging class of materials. This alloy features a nanoscale microstructure composed of B2 and bcc phases, resulting in compressive strength at elevated temperatures that surpasses that of conventional Ni-based superalloys. Such performance offers potential benefits for improving turbine efficiency in aerospace and energy generation applications. However, the alloy’s microstructure is known to be sensitive to annealing. Specifically, its mechanical properties deteriorate when intragranular hexagonal Al-Zr-based intermetallic compounds form, likely due to issues with phase stability. On the other hand, the inclusion of Al has been shown to enhance oxidation resistance. Nevertheless, HEAs are also known to develop pronounced internal aging zones caused by diffusion during oxidation processes. These findings indicate a need for further investigation into the thermodynamic stability of this alloy. In addition, its oxidation behavior—both at the surface and within the material—remains incompletely understood. This ongoing research explores the oxidation behavior of the AlMo0.5NbTa0.5TiZr alloy at temperatures ranging from 800 °C to 1000 °C. The influence of water vapor on the oxidation process is also examined. Ultimately, the goal is to integrate insights into the alloy’s structural, mechanical, and chemical characteristics at high temperatures. T2 - Gordon Research Conference - High Temperature Corrosion CY - New London, United States DA - 16.07.2023 KW - High-Entropy superalloy KW - Phase stability KW - Microstructural evolution KW - Oxidation behavior KW - High-Temperature Performance PY - 2023 AN - OPUS4-63851 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Robens-Radermacher, Annika T1 - Efficient cooling time optimization in Wire Arc Additive Manufacturing using a multi-layer reduced order model N2 - Additive manufacturing (AM) has transformed the industry by enabling the production of complex geometries and parts with customized properties. Among various AM techniques, wire arc additive manufacturing (WAAM) stands out due to its high deposition rate and low equipment cost. However, WAAM’s complex thermal history poses challenges for real-time simulation, essential for online process control and optimization. Consequently, experimental optimization remains the state-of-the-art approach. A critical parameter to optimize is the cooling phase duration, which prevents structural overheating, controls the molten pool size, and influences the mechanical properties of the final product. For efficient cooling time optimization, a fast-to-evaluate model of the temperature field during multi-layer deposition is necessary. This study proposes a reduced order model (ROM) using the proper generalized decomposition (PGD) method as a powerful tool to minimize computational effort. Given the moving heat source in WAAM processes, a mapping approach is employed to achieve a fully separated representation of the temperature field. Building on the authors’ previous one-layer approach, this contribution extends the model to multiple layers through enhanced mapping and compression techniques. The compression reduces the total number of PGD modes as the number of layers increases. The extended mapping allows computations with a fixed mesh over the simulation time, in contrast to standard methods such as the element birth technique. For cooling time optimization, the cooling duration of each layer is incorporated as PGD variables, enabling time-efficient computation of the temperature field for varying cooling times. The developed ROM is applied to optimize the cooling time of a multiple layer example. Therefore a 5-10 layer wall structure is investigated using the austenitic stainless steel 1.4404 (AISI 316 L). The resulting cooling times and the efficiency of the approach are discussed. T2 - 12th European solid mechanics conference (ESMC) CY - Lyon, France DA - 07.07.2025 KW - Model order reduction KW - Proper generalized decomposition KW - Welding KW - Additive manufacturing KW - Optimzation PY - 2025 UR - https://esmc2025.sciencesconf.org/ AN - OPUS4-63855 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erdmann, Maren T1 - Mechanical characterization of high-density polyethylene in contact with diesel and biodiesel fuels N2 - Renewable resources become more and more relevant to maintain energy demands for an increasing global population. Biosynthetic fuels like biodiesel might replace conventional petrochemical fuels, such as diesel. However, more research is needed to characterize the interaction between the different fuels and polymeric materials widely used in the fuel infrastructure as well as for automotive parts. Especially changes in the structural properties and mechanical behavior of the polyethylene (PE-HD) have to be addressed. The presented work comprises the direct interaction of high density polyethylene (PE-HD) with diesel and biodiesel, resulting in swelling and plasticization. Also long-term degradation phenomena will be discussed. The chosen PE-HD types are typical thermoplastic resins for container and storage tank applications. The impact of diesel and biodiesel in PE-HD is investigated by changes in the mechanical properties with emphasis on the Charpy impact strength. Furthermore, structural and dynamic influences on the polymeric material induced by diesel and biodiesel are proven in Dynamic Mechanical Analysis (DMA). Both methods, Charpy impact strength and DMA, reveal softening effects due to the migration of diesel and biodiesel into the amorphous regions of PE-HD. Since biodiesel is more prone to oxidative degradation compared to diesel, the fuel/air/polymer-interaction is studied for partly immersed tensile test specimens. Main focus of the evaluation is the co-oxidation. Here, the accelerated deterioration of PE caused by the sorption of the facile oxidation of biodiesel into the solid polymer might be a major degradation mechanism in this context. T2 - POLYDAYS 2016 CY - Potsdam, Germany DA - 28.09.2016 KW - PE-HD KW - Diesel KW - Biodiesel KW - Oxidation PY - 2016 AN - OPUS4-37677 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schilling, Markus A1 - Niebergall, Ute A1 - Marschall, Niklas A1 - Meinel, Dietmar A1 - Böhning, Martin T1 - Relation of craze to crack length during slow crack growth phenomena in high‐density polyethylene N2 - The craze‐crack mechanism occurring in high‐density polyethylene (HDPE) causing slow crack growth and environmental stress cracking is investigated in detail with respect to the relation of crack length and the related craze zone. This is essential for the understanding of the resulting features of the formed fracture surface and their interpretation in the context of the transition from crack propagation to ductile shear deformation. It turns out that an already formed craze zone does not inevitably result in formation of a propagating crack, but could also undergo ductile failure. For the examination, the full notch creep test (FNCT) was employed with a subsequent advanced fracture surface analysis that was performed using various imaging techniques: light microscopy, laser scanning microscopy, scanning electron microscopy, and X‐ray micro computed tomography scan. FNCT specimens were progressively damaged for increasing durations under standard test conditions applying Arkopal, the standard surfactant solution, and biodiesel as test media were used to analyze the stepwise growth of cracks and crazes. From considerations based on well‐established fracture mechanics approaches, a theoretical correlation between the length of the actual crack and the length of the preceding craze zone was established that could be evidenced and affirmed by FNCT fracture surface analysis. Moreover, the yield strength of a HDPE material exposed to a certain medium as detected by a classic tensile test was found to be the crucial value of true stress to induce the transition from crack propagation due to the craze‐crack mechanism to shear deformation during FNCT measurements. Highlights - Progress of crack formation in high‐density polyethylene is analyzed by different imaging techniques - Determined growth rates depend on distinction between craze zone and crack - The ratio of the present crack to the anteceding craze zone is validated theoretically - The transition from crack propagation to ductile shear deformation is identified - An already formed craze zone may still fail by ductile mechanisms KW - Craze-crack mechanism KW - Environmental stress cracking (ESC) KW - Full notch creep test (FNCT) KW - Laser scanning microscopy (LSM) KW - Slow crack growth (SCG) KW - X-ray computed tomography (CT) PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-601831 DO - https://doi.org/10.1002/pen.26698 SN - 1548-2634 VL - 64 IS - 6 SP - 2387 EP - 2403 PB - Wiley AN - OPUS4-60183 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Thuy, Maximilian A1 - Niebergall, Ute A1 - Oehler, H. A1 - Alig, I. A1 - Böhning, Martin T1 - Damaging effect of admixtures used in crop protection products on high density polyethylene packaging material N2 - The phenomenon of environmental stress cracking is still a major issue in materials engineering as well as from a scientific perspective. Especially in the case of packaging materials made of high-density polyethylene, assessing the potential of premature damage due to environmental stress cracking is complex because of the large number of components in possible liquid filling goods. As a first guideline, the well-known effect of detergents and dispersants is usually considered, but the interplay with other components, such as organic solvents is often unknown. Particularly challenging in this respect are crop protection products, consisting of several different admixtures in addition to the biologically active ingredients. This study is based on two model liquids representing these admixtures that were established for testing in this context. The model liquids as well as their constituting components were used as liquid media in the Full Notch Creep Test to characterize the environmental stress cracking behavior of a typical high-density polyethylene. Complementary to the time-to failure of a notched specimen obtained from these tests, the crack opening was monitored optically, and the fracture surface was analyzed post-failure by laser scanning microscopy as well as scanning electron microscopy. Based on the results, the effect of various surfactants as well as the influence of organic solvents on environmental stress cracking are discussed. KW - Environmental stress cracking KW - High-density polyethylene KW - Crop protection products KW - Full notch creep test KW - Fracture surface analysis KW - Crack opening displacement PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-554631 DO - https://doi.org/10.1016/j.polymertesting.2022.107672 SN - 0142-9418 VL - 114 SP - 1 EP - 16 PB - Elsevier Ltd. CY - Amsterdam AN - OPUS4-55463 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Becker, D. A1 - Konnertz, Nora A1 - Böhning, Martin A1 - Schmidt, J. A1 - Thomas, A. T1 - Light-switchable polymers of intrinsic microporosity N2 - The interest in (micro)porous systems is greater than ever before with microporous polymers finding application in areas such as gas storage/separation and catalysis. In contrast to the vast majority of publications on microporous polymers seeking ever higher values for surface area or uptake capacity for a particular gas, this work presents a means to render a microporous system responsive to electromagnetic stimuli. The incorporation of a diarylethene (DAE) derivative in the backbone of a polymer of intrinsic microporosity (PIM) produces a microporous system that exhibits photochromism as proven by UV–vis absorption and NMR studies. In the resulting DAE-PIM, surface area is not a fixed unalterable property but can be influenced by the external and nondestructive stimulus light in a reversible manner. Furthermore, in combination with Matrimid, free-standing membranes can be produced that display light-switchable diffusivity and permeability for carbon dioxide and oxygen. In this way, material scientists are offered the potential to employ only one system that can assume several states with different properties for each. KW - Gaspermeation KW - Diffusion KW - Polymer intrinsischer Mikroporosität KW - UV-VIS PY - 2016 DO - https://doi.org/10.1021/acs.chemmater.6b02619 SN - 0897-4756 VL - 28 IS - 23 SP - 8523 EP - 8529 PB - ACS CY - Whashington,DC AN - OPUS4-38735 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Petrowitz, Hans-Joachim T1 - Chromatographie und chemische Konstitution, Untersuchungen über den Einfluß der Struktur organischer Verbindungen auf das Verhalten bei der Dünnschicht-Chromatographie N2 - Behandelt wird das von der BAM entwickelte Verfahren der Dünnschichtchromatographie und die aus 10jähriger Erfahrung resultierenden Nutzanwendungen. T3 - BAM Forschungsberichtreihe - 7 PY - 1971 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-4435 SN - 0938-5533 VL - 7 SP - 1 EP - 51 PB - Bundesanstalt für Materialprüfung (BAM) CY - Berlin AN - OPUS4-443 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - Environmental Stress Cracking (ESC) of PE-HD induced by liquid media N2 - The FNCT is widely used to characterize the slow crack growth (SCG) behavior of polyolefinic materials in “inert” media as well as effects of environmental stress cracking (ESC) in which the medium has decisive influence on damage mechanism and time to failure. The test is of greatest importance for pipe and blow molding types of PE-HD - especially for transport and packaging of dangerous goods but also for most other high-performance applications. Usually the FNCT is applied as a standardized testing method (ISO 16770) using a few universal liquid media, such as solutions of Arkopal N 100. In our study, selected relevant PE-HD materials are investigated also in real media – practical formulations as well as representative pure chemicals – and influences of temperature and geometry of specimen and notch are explicitly addressed. Furthermore, the investigations comprise also the ESC behavior of PE-HD in media that are sorbed to a significant extent – one example are fuels, such as diesel and biodiesel – based on comparison with samples previously saturated with those media. Thus, also the underlying diffusion controlled sorption process has to be assessed before. The investigations were performed using a FNCT-device with 12 individual sub-stations, each equipped with individual electronic stress and temperature control and continuous online monitoring of the specimen elongation. T2 - EUROCORR 2016 CY - Montpellier, France DA - 11.09.2016 KW - Slow crack growth KW - Full-Notch Creep Test (FNCT) KW - PE-HD KW - Environmental stress cracking KW - Biodiesel PY - 2016 AN - OPUS4-37715 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishurova, Tatiana A1 - Serrano-Munoz, Itziar T1 - Multiscale residual stress analysis and synchrotron X-ray refraction of additively manufactured parts N2 - The overview of the activity of group 8.5 Micro-NDT (BAM, Belin, Germany) in the field of additively manufacturing material characterization will be presented. The challenges in the residual stress analysis of AM components are discussed on the basis on the show studies performed in BAM. Also, the synchrotron X-ray refraction technique, available in BAM, is presented, showing example of in-situ heating test of Al10SiMg AM material. T2 - Seminar at Grenoble INP, Science et Ingénierie des Matériaux et Procédés (SIMaP) CY - Grenoble, France DA - 01.07.2022 KW - Additive manufacturing KW - Residual stress KW - X-ray refraction KW - Computed tomography PY - 2022 AN - OPUS4-55232 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Serrano-Munoz, Itziar T1 - 3D imaging and residual stress analysis for AM Materials N2 - Metal Additive Manufacturing (AM) technologies such as Laser Powder Bed Fusion (LPBF) are characterized by layer wise construction, which enable advancements of component design, leading to potential efficiency and performance improvements. However, the rapid cooling rates associated with the process consequently leads to the generation of high magnitude residual stresses (RS). Therefore, a deep understanding of the formation of RS, the influence of process parameters on their magnitude and the impact on mechanical performance is crucial for widespread application. The experimental characterization of these RS is essential for safety related engineering application and supporting the development of reliable numerical models. Diffraction-based methods for RS analysis using high energy synchrotron X-rays and neutrons enable non-destructive spatially resolved characterization of both surface and bulk residual stresses in complex components. This presentation will provide an overview of recent research conducted by the BAM at large scale facilities for the characterization of residual stresses in LPBF metallic alloys. Special focus will be given to the challenges posed by textured LPBF materials for the reliable choice of the diffraction elastic constants (DECs), which is crucial to the accurate calculation of the level of RS. T2 - Seminar at LTDS, Ecole Centrale de Lyon CY - Lyon, France DA - 15.06.2023 KW - Residual stress KW - Additive manufacturing KW - Diffraction methods PY - 2023 AN - OPUS4-57808 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Serrano-Munoz, Itziar A1 - Magnier, Vincent A1 - Dufrenoy, Philippe T1 - Identification of damage mechanisms in a metal-matrix composite material via digital volume correlation and finite element model updating N2 - A 3D experimental and numerical investigation of the damage mechanisms induced by compression in a metal matrix composite is presented. The investigated composite is a simplified version of those typically used for heavy-duty brake linings, comprising only nine constituents. The analysis combines laboratory X-ray computed tomography (XCT), image volume correlation (DVC), as well as image-based finite element method (FEM) paired with an inverse identification approach known as finite element model updating (FEMU). The combination of in situ XCT and DVC allows the rationalization of the mechanisms controlling strain localization and damage accumulation within the heterogeneous metal matrix. The damage mainly occurs in the form of fractured material within thin cell-walls located between large graphite G2 particles. In addition, the herein developed FEMU approach enables the identification of the elastic moduli of the two defined key constituents controlling the macroscopic compressive behavior (i.e., the Matrix –where eight of the nine constituents are lumped– and G2 particles), as well as the prediction of the damaged regions within the Matrix. It is emphasized that an implementation of the damage mechanisms within the FEMU is essential for a reliable numerical prediction of the compressive response of the composite. KW - Metallic brake lining KW - Compression tests KW - In situ X-ray computed tomography (XCT) KW - Image-based finite element method (FEM) KW - Damage mechanisms KW - Digital volume correlation (DVC) KW - Finite element model updating (FEMU) PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-639388 DO - https://doi.org/10.1016/j.mtcomm.2025.113459 SN - 2352-4928 VL - 48 SP - 1 EP - 13 PB - Elsevier Ltd. AN - OPUS4-63938 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Santi, Alberto A1 - Schröder, Jakob A1 - Serrano-Munoz, Itziar A1 - Bayat, Mohamad A1 - Hattel, Jesper Henri T1 - Exploring the Flash Heating method in additive manufacturing for residual stress prediction: A comparative study with diffraction results from X-ray and neutron techniques N2 - Residual stress (RS) control is crucial for ensuring the performance and reliability of components produced through laser-based powder bed fusion (PBF-LB) additive manufacturing (AM). This study evaluates the Flash Heating (FH) method as an efficient approach for RS prediction, comparing its outcomes with multiple experimental techniques, including X-ray diffraction, neutron diffraction, and layer removal methods. These experimental assessments are conducted in different regions of the component, both before and after detachment from the baseplate. The study validates the FH method and analyzes key numerical parameters, such as meta-layer height, contact time, and time-stepping strategies. Results indicate that FH effectively predicts bulk RS distributions but shows discrepancies in surface stress estimations, likely due to unaccounted factors like surface roughness. Additionally, implementing experimentally derived material properties from as-built AM samples significantly enhances model accuracy compared to conventional material datasets. These findings underscore the potential of FH for efficient RS prediction in PBF-LB while identifying areas for further improvement. Refinements should focus on incorporating anisotropic, temperature-dependent material behavior derived from as-built AM samples and surface roughness effects. This work advances the understanding of key factors necessary for accurate and computationally efficient RS prediction, supporting the optimization of AM processes. KW - Finete element method KW - Inconel 718 KW - Metal additive manufacturing KW - Residual stress KW - Thermomechanics PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-639533 DO - https://doi.org/10.1080/01495739.2025.2541862 SN - 0149-5739 SP - 1 EP - 24 PB - Taylor & Francis AN - OPUS4-63953 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Serrano-Munoz, Itziar A1 - Shiozawa, D. A1 - Dancette, S. A1 - Verdu, C. A1 - Buffiere, J.-Y. T1 - Torsional fatigue mechanisms of an A357-T6 cast aluminium alloy N2 - The mechanisms controlling the fatigue response of an A357-T6 cast aluminium alloy under cyclic torsional loading are investigated. Surface crack monitoring coupled with Electron BackScattering Diffraction (EBSD) analysis is used to study crack initiation. Determination of S-N curve combined with interrupted in situ fatigue testing using synchrotron tomography allows the study of the propagation behaviour. It is observed that fractographic morphologies depend on the stress level. At intermediate-low stress levels ( τmax < 100 MPa), the grain structure controls the crack initiation and propagation periods. Cracks are usually nucleated in mode II from slip planes close to the specimen axis or perpendicular to it. Mode II crack growth dominates the early stages of crack propagation as mode III inward crack growth is rapidly decelerated. This behaviour leads to the formation of characteristic shallow surface cracks. Once the crack is long enough for the mode II driving force to be overtaken by mode III, propagation branches into ~45 ◦mode I. KW - A357-T6 casting KW - Fractographic observations KW - EBSD analysis KW - X-ray synchrotron tomography KW - Torsional in situ fatigue testing KW - SIF evaluation PY - 2020 DO - https://doi.org/10.1016/j.actamat.2020.09.046 VL - 201 SP - 435 EP - 447 PB - Elsevier Ltd. AN - OPUS4-51461 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Serrano-Munoz, Itziar A1 - Dancette, S. A1 - Verdu, C. A1 - Buffiere, J.-Y. T1 - Influence of Pore Size and Crystallography on the Small Crack HCF Behavior of an A357-T6 Cast Aluminum Alloy N2 - The high-cycle fatigue, small crack propagation behavior of an A357-T6 cast aluminum alloy is investigated. Laboratory X-ray micro-computed tomography (μCT) is used to assist in the manufacturing of two flat fatigue specimens containing subsurface shrinkage pores of different sizes (Pore 1 √A=522μm against Pore 2 √A=280μm). Surface crack monitoring is performed by means of optical microscopy and the cracked specimens are analyzed via scanning electron microscopy and electron backscatter diffraction techniques. The subsurface pores tend to induce intergranular crack nucleation, principally when the grain boundaries are oriented perpendicular to the loading direction. Pore 1 induces a fatigue life reduction of 500.000 cycles when compared to Pore 2. The crystallography is able to influence small crack propagation by slightly decelerating the crack growth rates as well as by altering the crack path topography. Tailoring of the crystallography for improved fatigue resistance requires an investigation of the optimal largest defect to grain size ratio. KW - A357-T6 cast aluminum alloy KW - EBSD analysis KW - Laboratory XµCT KW - Pore size KW - Crack initiation period KW - Crystal plasticity finite element modeling (CPFEM) PY - 2020 DO - https://doi.org/10.1007/s11661-019-05590-6 SN - 1543-1940 SN - 1073-5623 SP - 1 EP - 12 PB - Springer AN - OPUS4-50206 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Dorgerloh, Ute A1 - Theißen, H. A1 - Becker, Roland A1 - Win, Tin T1 - Ableitung validierter Probenahme und Analysenmethoden für Zwischen- und Endprodukte der anaeroben Stoffverwertungsprozesse von Leichtflüchtigen Chlorierten Kohlenwasserstoffen (LCKW) im Grundwasser im Rahmen von Altlastenuntersuchungen N2 - Im vorliegenden Forschungsbericht werden die Ergebnisse zum LFP Projekt „Ableitung validierter Probenahme- und Analysenmethoden für Zwischen- und Endprodukte der anaeroben Stoffverwertungsprozesse von LCKW im Grundwasser im Rahmen von Altlastenuntersuchungen“ (Länderfinanzierungsprogramm, Projekt B2/08, Laufzeit vom 01.09.2008 – 31.08.2009) zusammengefasst. Es werden verschiedene Verfahren der Probenahme und Analytik zur Bestimmung von Wasserstoff, Methan, Ethen und Vinylchlorid (VC) im Grundwasser untersucht und validiert. Für die Probenahme werden folgende Ansätze beschrieben und diskutiert: i. aktive Probenahme: Pumpprobe und Probenahme von in Grundwasser gelösten Gasen in Gasbeprobungsrohren (Gasmaus) ii. passive Probenahme: Diffusionsprobenahme in Polyethylenbeuteln (PDB) und Kunststoffspritzen als Diffusionssammler für gelöste Gase Der Einsatz aktiver (Pumpprobenahme, Schöpfprobenahme) und passiver (Diffusionsprobenahme) Probenahmetechniken zur Gehaltsbestimmung von LHKW sowie Ethen und Methan in Grundwasser wird aus ordnungsbehördlicher Sicht hinsichtlich der Vergleichbarkeit von Analysendaten untersucht. Am Beispiel einer Kontamination mit Trichlorethen sowie 1,2-Dichlorethen und Vinylchlorid kann deutlich gemacht werden, dass die Einsatzmöglichkeit der passiven Probenahme durch unzureichende Strömungsverhältnisse im Aquifer sowie biologische Aktivität im Pegelrohr begrenzt ist. Der aktiven Probenahme ist bei ungeklärten oder unzureichenden Strömungsverhältnissen im Grundwasserleiter daher der Vorzug zu geben. Die chromatographischen Verfahren zur Bestimmung der Analyte werden umfänglich validiert und mit anderen geeigneten Analysenverfahren verglichen: I. Headspace-GC-FID zur Bestimmung von Methan, Ethen und VC aus der wässrigen Probenmatrix der Pumpprobe (i.) und des PDB (ii.) II. Direktinjektion-GC-PDD zur Bestimmung von Wasserstoff aus den gesammelten Gasproben der Gasmaus (i.) und der Kunststoffspritzen (ii.) Für die Bestimmung von Ethen und VC in Grundwasserproben (I.) werden Bestimmungsgrenzen von 0,1 μg/L erreicht. Methan kann aus wässrigen Proben nur ab 5 μg/L quantifiziert werden. Mit den Verfahren zur Bestimmung von Methan aus der Gasmaus (i.-II.) werden 0,1 μg/L im Grundwasser erreicht. Die Bestimmung von im Grundwasser gelösten Wasserstoff (II.) ist bis zu einer Konzentration von 1 nM möglich. Die Reproduzierbarkeit für die Bestimmung von Wasserstoff in Grundwasser liegt konzentrationsabhängig zwischen 10 bis 20% bei der aktiven Probenahme (i.-II.) und 10 bis 70% bei der passiven Probenahme (ii.-II.). Aus der Validierung der Analysenmethode und den Ergebnissen verschiedener Probenahmen werden Toleranzbereiche für die Ergebnisse eines Grundwassermonitorings abgeschätzt. Diese Streubreiten von Monitoring-Ergebnissen sollten von Ingenieurbüros und zuständige Ordnungsbehörden bei der Bewertung der komplexen Abbauprozesse eines LHKW-Grundwasserschadens beachtet werden. T3 - BAM Forschungsberichtreihe - 290 PY - 2010 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1610 SN - 978-3-9813346-5-4 SN - 0938-5533 VL - 290 SP - 1 EP - 121 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-161 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Konersmann, Rainer A1 - Kühl, Christiane A1 - Ludwig, Jörg T1 - On the risks of transporting liquid and gaseous fuels in pipelines N2 - Because they are laid underground and because their job is to connect widely distant places, pipelines have some particular technical safety features. Chemical industry installations have fixed and instantly recognisable sites. Pipeline routes must be adapted to the constraints of infrastructure and topography, and environmental protection must be taken into account, as well as the possibility that the pipe system may be damaged by external influences. Even minor leakages can have considerable effects on watercourses and the soil, and in many cases, people are also injured. Numerous incidents abroad have proved this. In the recent past, even Germany has not been spared from sudden damage to pipelines. However, not much notice was taken of these incidents, as the resulting damage was minor and there were no fatalities. With hindsight, when seeking the causes of the damage, it is often the case that the rupture of a pipeline is associated with certain recurring features. The scene of the damage is often located near traffic infrastructure. Pipelines must of necessity cross roads and railways or are laid in parallel to such lines of communication. As a result of vibrations caused by traffic, this proximity can lead to ruptures. Road or rail accidents can lead to stresses which pipelines are unable to withstand. But a pipeline failure can have many other causes which cannot be predicted with any certainty and which even show regional particularities. In the interests of safe transport and land planning, it would therefore be worthwhile to be able to evaluate at least the possible consequences in terms of damage that might result from a pipeline rupture. There are hardly any publications on pipeline accidents, at least in German speaking countries; most of what is available is in the form of reports by the fire services. However, these are not sufficient to provide an overview of the situation. For this reason, the Federal Institute for Materials Research and Testing has evaluated many international reports of investigations and publications and summarised what they have to say about the risks inherent in pipeline failures, particularly the damage that results. This report is the outcome of this work. T3 - BAM Forschungsberichtreihe - 289 PY - 2009 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1624 SN - 978-3-9813346-3-0 SN - 0938-5533 VL - 289 SP - 1 EP - 65 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-162 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Winkler, Helmut T1 - Über mechanische Eigenschaften von normalfestem und hochfestem Beton unter besonderer Berücksichtigung des Elastizitätsmoduls N2 - Alle mechanischen Eigenschaften haben direkt oder auch indirekt mit Spannungen und Verformungen zu tun. Die Kenntnis der elastischen Eigenschaften spielt deshalb eine sehr gewichtige Rolle. Diese lassen sich mit Hilfe verschiedener Kennwerte beschreiben. Der wichtigste unter ihnen ist der Elastizitätsmodul, den es in Kurzzeitversuchen an vorbereiteten Probekörpern festzustellen gilt. Im vorliegenden Bericht wird neben der Art der Versuchsdurchführung auf die teilweise sehr unterschiedlichen Bestimmungsmethoden zur Ermittlung des Elastizitätsmoduls von normalfestem und hochfestem Beton (C90/105) hingewiesen. Unterschiedliche Einflussfaktoren können das Ergebnis der Prüfung mehr oder weniger bedeutend verändern. Diese gestalten den Weg zu einer zuverlässigen Ermittlung sehr steinig. Alle europäischen Prüfungsvorschriften sehen eine mehrmalige Beanspruchung vor, bevor die Verformungen zur Berechnung des Elastizitätsmoduls aufgezeichnet werden. Die wiederholte Beanspruchung erfolgt in der Absicht, ein stabiles und plausibles Ergebnis zu erhalten. Doch oft sind die erzielten Werte nicht vergleichbar, denn die Ergebnisse verschiedener Prüfstellen können auch bei gleichem Prüfmaterial weit auseinander liegen. Die Ursachen dafür sind vielfältig. Im Beitrag wird auf einige Einflussfaktoren eingegangen. Vom Einfluss bei der Prüfung über die Mischungszusammensetzung und die Lagerungsart nach der Herstellung der Probekörper bis hin zur zeitabhängigen Festigkeits- und Verformungsentwicklung kommen noch weitere auf das Ergebnis Einfluss nehmende Parameter zur Sprache. Immer geht es um Veränderungen des Elastizitätsmoduls. Dabei stellt sich die Frage, ob wegen relativ aufwändiger Versuchsdurchführung und dennoch großer Versuchsstreuung die Art der Elastizitätsmodulprüfung nach DIN zwingend erforderlich ist. Im Lichte der gewonnenen Erkenntnisse lässt sich verdeutlichen, dass durchaus eine Berechtigung besteht, den Sehnenmodul, – die Steigung der Verbindungsgeraden von zwei Punkten der Spannungs-Dehnungslinie – als Kenngröße zu verwenden, ohne dass häufige Vorbeanspruchungen und Haltezeiten notwendig werden. Die Auswertung bestätigt, dass eine einmalige Vorbeanspruchung bis etwa zur Hälfte der erwarteten Bruchspannung ausreicht, um die zweite Beanspruchung zur Kennwertbestimmung zu verwenden. Diese kann zügig bis zum Versagen geführt werden ohne dass die Ergebnisse ungenauer werden als nach der DIN-Vorschrift, zumal keiner zu sagen vermag, welcher Versuch „richtige“ bzw. „gute“ Ergebnisse liefert. Die erste Beanspruchung unterdrückt weitgehend die viskosen Verformungen, so dass sich aus der zweiten Spannungs-Dehnungslinie der Sehnenmodul abgreifen lässt. Bei dieser Prüfungsmethode entfielen auch die zusätzlichen Druckversuche, die nach DIN für die vorherige Bestimmung der Beanspruchungshöhe erforderlich sind. In zahlreichen Versuchen an normalfesten und hochfesten Betonen werden Ergebnisse verschiedener Bestimmungs- und Messmethoden verglichen. Neben dem im statischen Versuch ermittelten Elastizitätsmodul wird die zeitliche Entwicklung eines hochfesten Betons bis zum Alter von fast zwölf Jahren mit der Bestimmung des dynamischen Elastizitätsmoduls verfolgt und dem statischen Elastizitätsmodul gegenüber gestellt. Darüber hinaus wurden an zahlreichen Probekörpern die Querdehnung und die Querkontraktionszahl ermittelt. In Schwingversuchen konnten an hochfesten Betonzylindern durch Aufzeichnung der Spannungen und Dehnungen mit Hilfe des Sehnenmoduls die Steifigkeitsänderungen und damit die Schädigung beurteilt werden. Schließlich wird nicht nur der elastische Bereich bei einer Druckbeanspruchung betrachtet, sondern auch vollständige Spannungs- Dehnungslinien von Normalbeton und hochfestem Beton präsentiert. T3 - BAM Forschungsberichtreihe - 288 PY - 2010 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1635 SN - 978-3-9813346-2-3 SN - 0938-5533 VL - 288 SP - 1 EP - 103 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-163 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Buchhardt, Frank A1 - Brandes, Klaus T1 - Methodische Zusammenführung von Strukturanalyse und Messung N2 - Ziel der Untersuchung ist, eine methodische Verbindung zwischen statischer Tragwerksanalyse und Messung am Bauwerk herzustellen. Die grundsätzlichen Beziehungen werden in Verbindung mit der zusätzlichen Einführung der Lagrange’schen Multiplikatoren hergeleitet; ebenso wird auf einen Sonderfall hingewiesen. Am Beispiel des Linientragwerkes - der Balkenbiegung - wird der Ansatz nach Bernoulli als Regressionsfunktion gewählt. Ein Vergleich zu Hermite-Polynomen wird gezogen, die hier keine optimale Lösung erbringen können. Für die 3 Messgrößen - Durchbiegung w sowie Winkelneigung w‘ und Krümmung w“ bzw. Dehnung ε – werden die grundsätzlichen Matrizen hergeleitet. Für die Forderung, dass die 3 Messgrößen grundsätzlich in jeder Messreihe auftreten, wird deren Kopplung ausgewiesen, ebenso die Berücksichtigung vorhandener statischer Randbedingungen. Die Kopplung geschieht mittels der Lagrange’schen Multiplikatoren. Für die Lösung des Gesamtsystems wird eine Gesamtschritt-Lösung und eine Zwischenschritt- Lösung definiert und deren Vor- und Nachteile kurz beleuchtet. Zusätzlich dürfen die Grundsätze zum Anordnen der Messpunkte und deren Messgröße nicht unberücksichtigt bleiben, da ansonsten keine sinnvolle Aussage vorgenommen werden kann. Hier darf das Prinzip von St. Vénant keineswegs unberücksichtigt bleiben. Bei Konstruktionen, die einer Zwängung unterliegen (können), sind mindestens 2 Dehnungsmessungen jeweils über eine Querschnittshöhe unumgänglich, damit eine Umrechnung der Messwerte in reine Biegemesswerte vorgenommen werden kann. An grundsätzlichen Beispielen wird der Lösungsweg und das erzielte Resultat angegeben. Hier wird noch einmal auf die eminent wichtige Rolle der Randbedingungen hingewiesen, die immer zur Stabilisierung des Ergebnisses beitragen. Des Weiteren wird die Bandbreite der Lagrange’schen Multiplikatoren untersucht [s. Anhang A]. Bei diesen Beispielen sollte die Größe der Lagrange’schen Multiplikatoren jeweils sehr klein sein, da diese immer die Größe der Korrektur anzeigt. --- Ferner wird eine Übersicht zum Formelapparat und der wesentlichste Weg der Abstandsminimierung in toto angegeben [s. Anhang B]. Der grundsätzliche Ansatz beinhaltet zunächst keine Aussage über die zu verwendenden Funktionen; d. h. es liegt per se keine Beschränkung auf ein linienhaftes Tragwerk vor. So kann das Procedere ohne weiteres auf andere Tragwerke – beispielsweise Flächentragwerke – ausgeweitet werden, für die ebenfalls vorzügliche Lösungs- und damit Ansatzfunktionen bekannt sind. Dass der messtechnische Aufwand entsprechend steigt, dürfte selbstverständlich sein. Eine Ausweitung auf die permanente Strukturüberwachung bietet sich von selbst an, so dass nach Auswertung der Messungen sofort eine Aussage zum Tragverhalten – im Vergleich zur vorliegenden statischen Berechnung – vorgenommen werden kann. T3 - BAM Forschungsberichtreihe - 286 PY - 2009 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1657 SN - 978-3-9812910-0-1 SN - 0938-5533 VL - 286 SP - 1 EP - 112 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-165 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Konersmann, Rainer A1 - Kühl, Christiane A1 - Ludwig, Jörg T1 - Zu den Risiken des Transports flüssiger und gasförmiger Energieträger in Pipelines N2 - Pipelinetrassen weisen auf Grund ihrer erdgedeckten Verlegung und ihrer Aufgabe, weit entfernte Orte miteinander zu verbinden, einige sicherheitstechnische Besonderheiten auf. Anlagen der chemischen Industrie haben feste und sofort erkennbare Standorte. Pipelinetrassen müssen infrastrukturellen und topografischen Randbedingungen angepasst werden, unter Berücksichtigung des Umweltschutzes als auch der Möglichkeit, dass das Rohrsystem durch äußere Einwirkungen beschädigt werden kann. Selbst kleine Stofffreisetzungen können erhebliche Auswirkungen auf Gewässer und den Boden verursachen, in vielen Fällen sind auch Personenschäden zu beklagen. Zahlreiche Ereignisse aus dem Ausland belegen dies. In der jüngeren Vergangenheit ist auch Deutschland von plötzlichen Pipelineschäden nicht verschont geblieben. Ihnen wurde jedoch keine größere Aufmerksamkeit zuteil weil die Folgeschäden relativ gering ausfielen und keine Menschenleben zu beklagen waren. Im Nachhinein, bei der Suche nach den Schadensursachen, zeigt sich oftmals, dass der Bruch einer Pipeline mit bestimmten, immer wiederkehrenden Auffälligkeiten, verbunden war. Oftmals lag der Schadensort in der unmittelbaren Nähe von Verkehrswegen. Zwangsweise müssen Pipelines Straßen und Schienentrassen kreuzen oder werden zu ihnen parallel geführt. Diese Nähe kann infolge verkehrsinduzierter Schwingungen zu einem Bruch führen. Auch Unfälle auf den Verkehrswegen, d.h. auf der Straße oder der Schiene, können zu Belastungen führen, denen die Rohrleitung nicht gewachsen ist. Das Versagen einer Pipeline ist jedoch noch von vielen weiteren Ursachen abhängig, die sich nicht sicher vorhersagen lassen und sogar regionale Besonderheiten aufweisen. Im Interesse einer sicheren Verkehrswege- und Flächennutzungsplanung wäre es darum sinnvoll, zumindest die möglichen Schadensfolgen eines Pipelinebruches abschätzen zu können. Veröffentlichungen über Pipelineunfälle sind, zumindest im deutschsprachigen Raum, kaum vorhanden; meistens handelt es sich um Einsatzberichte von Feuerwehren. Diese sind zur Darstellung der Gesamtsituation jedoch nicht ausreichend. Aus diesem Grund hat die BAM Bundesanstalt für Materialforschung und -prüfung viele internationale Untersuchungsberichte und Veröffentlichungen ausgewertet und hinsichtlich der Risiken, insbesondere der Schadensfolgen, eines Pipelineversagens zusammengestellt. Daraus ist dieser Forschungsbericht entstanden. T3 - BAM Forschungsberichtreihe - 285 PY - 2009 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1663 SN - 978-3-9812354-7-0 SN - 0938-5533 VL - 285 SP - 1 EP - 66 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-166 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Burkert, Andreas A1 - Mietz, Jürgen A1 - Lehmann, Jens A1 - Eich, Gerd A1 - Burkert, Annette T1 - Verzinkte Bauteile in Kontakt mit Spanngliedern N2 - Um zu klären unter welchen Umständen eine Gefährdung von Spannstählen beim Kontakt mit verzinkten Bauteilen gegeben ist, wurden umfangreiche Laborversuche in alkalischen Lösungen und verschiedenen Betonen sowie Zeitstandversuche an Spannbetonprobekörpern durchgeführt. Dabei zeigte sich, dass Abstandsvariationen im Nahbereich nur einen geringen Einfluss auf die Polarisation des Stahles haben. Ein praxisrelevanter, unkritischer Abstand für den indirekten Kontakt des Spannstahls, z. B. über die Bewehrung, konnte daher nicht definiert werden. Aus den Versuchsreihen wurde deutlich, dass ein wesentlicher Einfluss durch das Flächenverhältnisses Stahl: Zink gegeben ist. Hier konnte eine praxisrelevante Grenze ermittelt werden. Danach führen Flächenverhältnisse größer 10 : 1 nicht zu einer Polarisation des Spannstahls in den Bereich der Wasserstoffentwicklung. Die im Labor gewonnen Ergebnisse konnten durch Untersuchungen zunächst an realen Betonfertigteilen, später auch an Spannbetonfertigteilen bei der Fa. Rekers verifiziert werden. Auf der Grundlage dieser Untersuchungen wurde für eine spezielle Spannbetonbinderausführung, bei der die Flächenverhältnisse in unkritischen Breichen lagen, für die Verwendung von verzinkten Einbau- teilen im indirekten Kontakt mit Spannstählen eine Zustimmung im Einzelfall gegeben. Während der Vorhabensbearbeitung wurde von den beteiligten Firmen eine weitere Problematik angesprochen. Dabei ging es um den Einsatz von verzinkten Einbauteilen in Spann- betonfertigteilen aus Stahlfaserbeton. Auch hier war die Frage, ob eine Gefährdung der Spannstähle durch indirekten Kontakt über die nicht verzinkten Stahlfasern möglich ist. Durch Untersuchungen an realen Fertigteilabschnitten bei den Firmen Rekers und Max Bögl konnte gezeigt werden, dass ein Kontakt über die Stahlfasern selbst über sehr kurze Entfernungen nicht vorliegt. Auf der Grundlage dieser Ergebnisse wurden für derartige Fertigteile beim Deutschen Institut für Bautechnik entsprechende bauaufsichtliche Zulassungen unter Verwendung verzinkter Einbauteile beantragt. Um eine sichere Gefährdungsabschätzung bei indirektem Kontakt für Flächenverhältnisse vornehmen zu können, bei denen eine Polarisation der Spannstähle in den Bereich der Wasserstoffentwicklung erfolgt, wurden Zeitstandversuchsreihen unter Wasserstoffbeladung durchgeführt. Diese führten an zugelassenen Spannstählen nicht zu Brüchen während der Versuchszeit. Die anschließend ermittelten mechanischen Kennwerte zeigten keine signifikanten Änderungen. Aus den Ergebnissen dieser Untersuchungen, die bezüglich der Bela- dungsmenge, der Beladungszeiten und der gewählten Vorspannung sehr konservativ ausgelegt wurden, ist ein indirekter Kontakt von Spannstählen zu verzinkten Einbauteilen als unkritisch zu bewerten. Eine entsprechende Änderung der Norm ist anzustreben. Aus grundsätzlichen Gründen der direkte Kontakt durch Einhaltung des in der DIN 1045-1 geforderten Mindestabstandes von 2 cm aber weiterhin sicher auszuschließen. Dies stellt für die Anwender aus praktischer Sicht kein Problem dar. Durch die in enger Zusammenarbeit mit der Industrie durchgeführten Forschungsarbeiten wird es den Anwendern ermöglicht, zukünftig verzinkte Einbauteile in Spannbetonfertigteilen einzusetzen. Teilweise konnte der Einsatz durch Zustimmungen im Einzelfall bzw. durch bauaufsichtliche Zulassungen bereits unmittelbar in der Praxis umgesetzt werden. Damit wurde das Ziel des Vorhabens erreicht. T3 - BAM Forschungsberichtreihe - 282 PY - 2008 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1695 SN - 978-3-9812072-6-2 SN - 0938-5533 VL - 282 SP - 1 EP - 28 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-169 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Erxleben, Kjell A1 - Kaiser, Sebastian A1 - Rhode, Michael A1 - Kannengiesser, Thomas A1 - Kromm, Arne T1 - In-service and repair welding of pressurized hydrogen pipelines–a review on current challenges and strategies N2 - Hydrogen is the energy carrier for a sustainable future without fossil fuels. As this requires a reliable transportation infrastructure, the conversion of existing natural gas (NG) grids is an essential part of the worldwide individual national hydrogen strategies, in addition to newly erected pipelines. In view of the known effect of hydrogen embrittlement, the compatibility of the materials already in use (typically low-alloy steels in a wide range of strengths and thicknesses) must be investigated. Initial comprehensive studies on the hydrogen compatibility of pipeline materials indicate that these materials can be used to a certain extent. Nevertheless, the material compatibility for hydrogen service is currently of great importance. However, pipelines require frequent maintenance and repair work. In some cases, it is necessary to carry out welding work on pipelines while they are under pressure, e.g., the well-known tapping of NG grids. This in-service welding brings additional challenges for hydrogen operations in terms of additional hydrogen absorption during welding and material compatibility. The challenge can be roughly divided into two parts: (1) the possible austenitization of the inner piping material exposed to hydrogen, which can lead to additional hydrogen absorption, and (2) the welding itself causes an increased temperature range. Both lead to a significantly increased hydrogen solubility in the respective materials compared to room temperature. In that connection, the knowledge on hot tapping on hydrogen pipelines is rare so far due to the missing service experiences. Fundamental experimental investigations are required to investigate the possible transferability of the state-of-the-art concepts from NG to hydrogen pipeline grids. This is necessary to ensure that no critical material degradation occurs due to the potentially increased hydrogen uptake. For this reason, the paper introduces the state of the art in pipeline hot tapping, encompassing current research projects and their individual solution strategies for the problems that may arise for future hydrogen service. Methods of material testing, their limitations, and possible solutions will be presented and discussed. KW - In-service KW - Hydrogen KW - Repair welding KW - Pipeline PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-638944 DO - https://doi.org/10.1007/s40194-025-02127-x SN - 0043-2288 SP - 1 EP - 24 PB - Springer Science and Business Media LLC AN - OPUS4-63894 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 45, Heft 4 T3 - Amts- und Mitteilungsblatt der BAM - 4/2015 PY - 2015 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-5677 SN - 0340-7551 VL - 45 IS - 4 SP - 1 EP - 107 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-567 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Niebergall, Ute A1 - Zanotto, M. A1 - Wachtendorf, Volker A1 - Böhning, Martin T1 - Impact of biodiesel sorption on tensile properties of PE-HD for container applications N2 - In previous papers, we investigated the influence of biodiesel or diesel on mechanical properties of a high-density polyethylene (PE-HD) for tank applications using Charpy impact tests and dynamicmechanical analysis (DMA). In this work, covering two more PE-HD materials, we extend our study to addressing the tensile properties, especially changes of Young's modulus, after immersion in biodiesel or diesel at 60 °C. As we cover sorption and desorption behavior, during desorption, i.e. storage at 60 °C in a circulating air oven, ageing or degradation phenomena were also observed and characterized in some detail using spectral reflectance measurements and FT-IR spectroscopy. The results obtained here support the concept of co-oxidation, i.e. the faster oxidation of the PE-HD matrix if the samples were previously saturated with biodiesel, itself easily oxidizable. KW - polyethylene KW - biodiesel KW - biofuels KW - sorption KW - plasticization KW - degradation PY - 2016 DO - https://doi.org/10.1016/j.polymertesting.2016.01.025 SN - 0142-9418 VL - 50 SP - 315 EP - 324 PB - Elsevier AN - OPUS4-35369 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - Damage of PE-HD due to environmental stress cracking (ESC) induced by liquid media - Full Notch Creep Testing (FNCT) N2 - Due to the increasing demand for utilization and improvement of energy efficient materials, especially concerning requirements in lightweight construction and design, polyolefin materials are used extensively and in an increasingly broad range of applications. Although loaded with stresses under yield stress, preformed voids, inhomogeneities or notches can possibly lead to damage and unexpected failure induced by liquid media in polyolefin materials. For PE-HD, slow crack growth (SCG) as well as environmental stress cracking (ESC) are relevant mechanisms of damage. SCG appears without influence of a surrounding medium or in “inert” media whereas ESC occurs in “active” media, which have decisive influence on damage mechanism and time to failure. To characterize the intrinsic resistance of the material against those damage mechanisms, the Full-Notch Creep Test (FNCT) is widely used and of paramount importance particularly for the assessment of pipe and blow molding types of PE-HD. In this study, the FNCT – usually applied as a standardized testing method (ISO 16770) using a few universal model liquid media – is extended by investigations of selected relevant PE-HD materials with a variety of properties also in real media. Mainly topical fuels, customary in the market such as diesel and biodiesel are examined. Especially the influence of temperature, and the ESC behavior of PE-HD in media that are sorbed to a significant extent, are addressed. The underlying diffusion-controlled sorption process was assessed before comparing non-saturated specimens with samples previously saturated with sorbing media. The investigations were performed using a novel FNCT-device with 12 individual sub-stations, each equipped with individual electronic stress and temperature control and continuous online monitoring of the specimen elongation. In addition to acquired results concerning time to failure and elongation behavior, imaging techniques, such as light microscopy (LM), laser scanning microscopy (LSM) and X-ray computed tomography (CT scan) were utilized to obtain data concerning crack propagation and media migration. Fracture surface analysis (LM, LSM) and quasi in-situ imaging (CT scan) via measurement in different load stages are considered explicitly. Correlations of elongation behavior and data derived from imaging analysis such as fracture plane roughness and height of areas of ductile deformation were obtained. T2 - EUROCORR2017 CY - Prague, Czech Republic DA - 03.09.2017 KW - Environmental stress cracking (ESC) KW - Slow crack growth (SCG) KW - High-density polyethylene (PE-HD) KW - Full notch creep test (FNCT) KW - Biodiesel KW - Diesel PY - 2017 AN - OPUS4-43518 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - Environmental stress cracking (ESC) of PE-HD induced by liquid media N2 - Due to the increasing demand for utilization and improvement of energy efficient materials, especially concerning requirements in lightweight construction and design, polyolefin materials are used extensively and in an increasingly broad range of applications. Although loaded with stresses under yield stress, preformed voids, inhomogeneities or notches can possibly lead to damage and unexpected failure induced by liquid media in polyolefin materials. For PE-HD, slow crack growth (SCG) as well as environmental stress cracking (ESC) are relevant damage mechanisms. SCG appears without influence of a surrounding medium or in “inert” media whereas ESC occurs in “active” media, which have decisive influence on damage mechanism and time to failure. To characterize the inherent resistance of the material against those damage mechanisms, the Full-Notch Creep Test (FNCT) is widely used. Therefore, the FNCT is of paramount importance particularly for the assessment of pipe and blow molding types of PE-HD – especially in the field of polymer development and improvement for high-performance applications. In this study, the FNCT – usually applied as a standardized testing method (ISO 16770) using a few universal model liquid media – is extended by investigation of selected relevant PE-HD materials with a variety of properties also in real media. Mainly topical fuels, customary in the market such as diesel and biodiesel are examined. Especially the influence of temperature, and the ESC behavior of PE-HD in media that are sorbed to a significant extent, are addressed. The investigations were performed using a novel FNCT-device with 12 individual sub-stations, each equipped with individual electronic stress and temperature control and continuous online monitoring of the specimen elongation. Additional to acquired results concerning time to failure and elongation behavior, imaging techniques, such as light microscopy (LM), laser scanning microscopy (LSM) and X-ray computed tomography (CT scan) were utilized to obtain data concerning crack propagation and media migration. Correlations of elongation behavior and data derived from imaging analysis were obtained. T2 - Europe / Africa Conference 2017 of the Polymer Processing Society (PPS) CY - Dresden, Germany DA - 26.06.2017 KW - Environmental stress cracking (ESC) KW - Full Notch Creep Test (FNCT) KW - High-density polyethylene (PE-HD) KW - Biodiesel PY - 2017 AN - OPUS4-43519 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - Damage of PE-HD induced by liquid media - Full Notch Creep Testing (FNCT) and Imaging analysis N2 - Due to the increasing demand for utilization and improvement of energy efficient materials, especially concerning requirements in lightweight construction and design, polyolefin materials are used extensively and in an increasingly broad range of applications. Although loaded with stresses under yield stress, preformed voids, inhomogeneities or notches can possibly lead to damage and unexpected failure induced by liquid media in polyolefin materials. For PE-HD, slow crack growth (SCG) as well as environmental stress cracking (ESC) are relevant damage mechanisms. SCG appears without influence of a surrounding medium or in “inert” media whereas ESC occurs in “active” media, which have decisive influence on damage mechanism and time to failure. To characterize the inherent resistance of the material against those damage mechanisms, the Full-Notch Creep Test (FNCT) is widely used. Therefore, the FNCT is of paramount importance particularly for the assessment of pipe and blow molding types of PE-HD – especially for automotive but also for most other high-performance applications. In this study, the FNCT – usually applied as a standardized testing method (ISO 16770) using a few universal model liquid media – is extended by investigations of selected relevant PE-HD materials with a variety of properties also in real media. Mainly topical fuels, customary in the market such as diesel and biodiesel are examined. Especially the influence of temperature, and the ESC behavior of PE-HD in media that are sorbed to a significant extent, are addressed. The investigations were performed using a novel FNCT-device with 12 individual sub-stations, each equipped with individual electronic stress and temperature control and continuous online monitoring of the specimen elongation. Additional to acquired results concerning time to failure and elongation behavior, imaging techniques, such as light microscopy (LM), laser scanning microscopy (LSM) and X-ray computed tomography (CT scan) were utilized to obtain data concerning crack propagation and media migration. Correlations of elongation behavior and data derived from imaging analysis such as fracture plane roughness were obtained. T2 - 33rd Annual Meeting of the Polymer Processing Society (PPS International) CY - Cancún, Mexico DA - 10.12.2017 KW - Full Notch Creep Test (FNCT) KW - Imaging KW - CT-scan KW - PE-HD KW - Laser Scanning Microscopy (LSM) PY - 2017 AN - OPUS4-43520 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - Failure of PE-HD induced by liquid media (ESC) N2 - As the well-known damage mechanisms slow crack growth (SCG) and environmental stress cracking (ESC) are the major causes for possible failure of polyolefin-based materials, especially for PE-HD, they are highly relevant and need to be considered thoroughly. Furthermore, due to slight but perceptible differences in damaging effect, a differentiation between SCG and ESC is expedient. SCG appears in “inert” or “neutral” media without a decisive influence of the surrounding medium whereas ESC occurs in “active” media, which influence the failure behavior and time to failure crucially. To characterize the inherent resistance of the material against those damage mechanisms, the well-established Full-Notch Creep Test (FNCT) is used. In this study, the FNCT – usually applied according to ISO 16770 [3] using a few universal model liquid media and mainly for pipe materials – is extended by investigations with appropriate parameters of selected relevant PE-HD container materials also in real media, such as the topical fuels diesel and biodiesel. The investigations were performed using a novel FNCT-device with 12 individual sub-stations, each equipped with individual electronic stress and temperature control and continuous online monitoring of the specimen elongation. Especially, mechanical stress and temperature were varied systematically during FNCT and time to failure values, time-dependent elongation data as well as detailed fracture surface analysis by laser scanning microscopy (LSM) were combined for the first time (Fig. 1). Particularly, the fracture surface analysis provides a sound basis to characterize failure behavior, mainly regarding the balance between brittle crack propagation and ductile deformation. Therefore, fracture surface analysis is an essential tool for a decent assessment of SCG and ESC by FNCT measurements. T2 - 17th International Conference on Deformation, Yield and Fracture of Polymers (DYFP) CY - Kerkrade, The Netherlands DA - 25.03.2018 KW - Environmental stress cracking (ESC) KW - PE-HD KW - Full Notch Creep Test (FNCT) KW - Imaging techniques KW - Brittle / ductile fracture behavior KW - Crack propagation analysis PY - 2018 AN - OPUS4-44617 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Thuy, Maximilian A1 - Niebergall, Ute A1 - Oehler, H. A1 - Alig, I. A1 - Böhning, Martin T1 - Evaluation of the damaging effect of crop protection formulations on high density polyethylene using the Full Notch Creep Test N2 - Four typical high-density polyethylene container materials were used to investigate damage or stress cracking behavior in contact with model liquids for crop protection products. These model liquids are established in German regulations for the approval of dangerous goods containers and consist of typical admixtures used for crop protection products but without biological active ingredients. This study is performed with the standardized method of Full Notch Creep Test, adapting the media temperature to 40 °C according to the usual conditions where these test liquids are applied. The two model liquids differ into a water-based solution and a composition based on different organic solvents which are absorbed by the material up to significant levels. Therefore, extensive sorption measurements are performed. The fracture surfaces obtained are analyzed in detail not only by light microscopy, but also by laser scanning microscopy as well as scanning electron microscopy. Influence of pre-saturation and applied stress are addressed by respective systematic series of experiments. KW - Polyethylene KW - Full Notch Creep Test KW - Environmental Stress Cracking KW - Fracture PY - 2021 DO - https://doi.org/10.1016/j.polymer.2021.123853 SN - 0032-3861 VL - 228 SP - 123853 PB - Elsevier Ltd. AN - OPUS4-52686 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Böhning, Martin T1 - Environmental Stress Cracking in PE-HD – Assessment of Crack Propagation and Mechanisms by Optical Methods N2 - Slow crack growth (SCG) under the influence of external fluid media, usually termed environmental stress cracking (ESC), is still one of the most frequent origins of severe damage and failure of polymeric materials. For polyethylene (PE) this is relevant for mass products, like bottles for consumer products, but also for high-performance materials for pipes or industrial packaging, including containers for chemicals and other dangerous goods. Especially for high-density polyethylene (PE-HD) the susceptibility to SGC and ESC is depending on the complex interplay between molecular weight and architecture and the resulting semicrystalline morphology, especially the formation of tie-molecules. A reliable assessment of the resistance against this damage phenomenon is essential for demanding as well as safety-critical applications and has to take into account suitable testing methodologies and conditions in combination with environmental media reflecting the properties representative for typical fillings and relevant components causing ESC. In this context a better understanding of different influencing factors, such as sorption, swelling or surface activity is necessary together with a detailed characterization of different stages of crack propagation and underlying mechanisms. Therefor well-established testing methods, such as the Full Notch Creep Test (FNCT), were complemented by detailed fracture surface analysis using e.g. LSM and SEM in combination with a time-dependent optical monitoring of the progressing crack growth. For the crack growth also the ratio of fibrillated craze zone to crack opening is important for the deeper understanding of crack propagation and related material parameters which can be additionally addressed by X-ray computed tomography. T2 - 34th Polymer Degradation Disscussion Group (PDDG) Conference CY - Dubrovnik, Croatia DA - 12.06.2023 KW - Polyethylen KW - Full Notch Creep Test KW - Environmental Stress Cracking KW - Fracture Surface Analysis PY - 2023 AN - OPUS4-57711 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kern, Simon A1 - Liehr, Sascha A1 - Wander, Lukas A1 - Bornemann-Pfeiffer, Martin A1 - Müller, S. A1 - Maiwald, Michael A1 - Kowarik, Stefan T1 - Artificial neural networks for quantitative online NMR spectroscopy N2 - Industry 4.0 is all about interconnectivity, sensor-enhanced process control, and data-driven systems. Process analytical technology (PAT) such as online nuclear magnetic resonance (NMR) spectroscopy is gaining in importance, as it increasingly contributes to automation and digitalization in production. In many cases up to now, however, a classical evaluation of process data and their transformation into knowledge is not possible or not economical due to the insufficiently large datasets available. When developing an automated method applicable in process control, sometimes only the basic data of a limited number of batch tests from typical product and process development campaigns are available. However, these datasets are not large enough for training machine-supported procedures. In this work, to overcome this limitation, a new procedure was developed, which allows physically motivated multiplication of the available reference data in order to obtain a sufficiently large dataset for training machine learning algorithms. The underlying example chemical synthesis was measured and analyzed with both application-relevant low-field NMR and high-field NMR spectroscopy as reference method. Artificial neural networks (ANNs) have the potential to infer valuable process information already from relatively limited input data. However, in order to predict the concentration at complex conditions (many reactants and wide concentration ranges), larger ANNs and, therefore, a larger Training dataset are required. We demonstrate that a moderately complex problem with four reactants can be addressed using ANNs in combination with the presented PAT method (low-field NMR) and with the proposed approach to generate meaningful training data. KW - Online NMR spectroscopy KW - Real-time process monitoring KW - Artificial neural networks KW - Automation KW - Process industry PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-507508 DO - https://doi.org/10.1007/s00216-020-02687-5 SN - 1618-2642 VL - 412 IS - 18 SP - 4447 EP - 4459 PB - Springer CY - Berlin AN - OPUS4-50750 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Kern, Simon A1 - Liehr, Sascha A1 - Wander, Lukas A1 - Bornemann-Pfeiffer, Martin A1 - Müller, S. A1 - Maiwald, Michael A1 - Kowarik, Stefan T1 - Training data of quantitative online NMR spectroscopy for artificial neural networks N2 - Data set of low-field NMR spectra of continuous synthesis of nitro-4’-methyldiphenylamine (MNDPA). 1H spectra (43 MHz) were recorded as single scans. Two different approaches for the generation of artificial neural networks training data for the prediction of reactant concentrations were used: (i) Training data based on combinations of measured pure component spectra and (ii) Training data based on a spectral model. Synthetic low-field NMR spectra First 4 columns in MAT-files represent component areas of each reactant within the synthetic mixture spectrum. Xi (“pure component spectra dataset”) Xii (“spectral model dataset”) Experimental low-field NMR spectra from MNDPA-Synthesis This data set represents low-field NMR-spectra recorded during continuous synthesis of nitro-4’-methyldiphenylamine (MNDPA). Reference values from high-field NMR results are included. KW - NMR spectroscopy KW - Real-time process monitoring KW - Artificial neural networks KW - Online NMR spectroscopy KW - Automation KW - Process industry PY - 2020 DO - https://doi.org/10.5281/zenodo.3677139 PB - Zenodo CY - Geneva AN - OPUS4-50456 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winckelmann, Alexander T1 - High-resolution optical spectrometry for lithium isotope ratio analysis N2 - An alternative method for lithium isotope amount ratio analysis is proposed by combining atomic absorption spectrometry with spectra data analysis by machine leaning. It is based on the well-known isotope shift of around 15 pm for the electronic transition at wavelength 670.7845 nm which can be measured by a high-resolution continuum source atomic absorption spectrometer (HR-CS-AAS). For isotope amount ratio analysis, a scalable three boosting machine learning algorithm (XGBoost) was employed and calibrated with a set of samples with a 6Li isotope amount fraction ranging from 99% to 6%. The absolute Li isotope amount fractions of these calibration samples were previously measured by multi-collector inductively coupled plasma mass spectrometry (MC-ICP-MS) and used as ab-initio data for the machine learning algorithm. Validation of the machine leaning model was performed with two standard reference materials (LSVEC and IRMM-016). The procedure was employed for the isotope amount ratio determination of a set of stock chemicals (Li2CO3, LiNO3, LiCl, LiOH, and LiF) as well as a BAM candidate LiMNC cathode reference material. Achieved uncertainties are one order of magnitude higher than those obtained by MC-ICP-MS. This precision and accuracy is nonetheless sufficient to resolve natural occurring variations in Lithium isotope ratios. Also, the LiMNC material was analyzed by HR-CS-AAS with and without matrix purification. The results are comparable within statistical error. T2 - Groupseminar - GFZ Potsdam CY - Online Meeting DA - 27.10.2020 KW - Lithium batteries KW - HR-CS-AAS KW - Machine learning KW - Isotope analysis PY - 2020 AN - OPUS4-51572 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tang, Chi-Long A1 - Seeger, Stefan T1 - Measurement of sub-4 nm particle emission from FFF-3D printing with the TSI Nano Enhancer and the Airmodus Particle Size Magnifier N2 - The emission of ultrafine particles from small desktop Fused Filament Fabrication (FFF) 3D printers has been frequently investigated in the past years. However, the vast majority of FFF emission and exposure studies have not considered the possible occurrence of particles below the typical detection limit of Condensation Particle Counters and could have systematically underestimated the total particle emission as well as the related exposure risks. Therefore, we comparatively measured particle number concentrations and size distributions of sub-4 nm particles with two commercially available diethylene glycol-based instruments – the TSI 3757 Nano Enhancer and the Airmodus A10 Particle Size Magnifier. Both instruments were evaluated for their suitability of measuring FFF-3D printing emissions in the sub-4 nm size range while operated as a particle counter or as a particle size spectrometer. For particle counting, both instruments match best when the Airmodus system was adjusted to a cut-off of 1.5 nm. For size spectroscopy, both instruments show limitations due to either the fast dynamics or rather low levels of particle emissions from FFF-3D printing in this range. The effects are discussed in detail in this article. The findings could be used to implement sub-4 nm particle measurement in future emission or exposure studies, but also for the development of standard test protocols for FFF-3D printing emissions. KW - Air pollution KW - Ultrafine particles KW - Sub-4nm particles KW - FFF-3D printing KW - Emission testing PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-595952 DO - https://doi.org/10.1080/02786826.2024.2320430 SN - 0278-6826 VL - 58 IS - 6 SP - 644 EP - 656 PB - Taylor & Francis CY - London AN - OPUS4-59595 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tang, Chi-Long A1 - Seeger, Stefan A1 - Röllig, Mathias T1 - Improving the comparability of FFF-3D printing emission data by adjustment of the set extruder temperature N2 - Fused filament fabrication (FFF) is a material extrusion-based technique often used in desktop 3D printers. Polymeric filaments are melted and are extruded through a heated nozzle to form a 3D object in layers. The extruder temperature is therefore a key parameter for a successful print job but also one of the main emission driving factors as harmful pollutants (e.g., ultrafine particles) are formed by thermal polymer degradation. The awareness of potential health risks has increased the number of emission studies in the past years. However, studies usually refer their calculated emission data to the printer set extruder temperature for comparison purposes. In this study, we used a thermocouple and an infrared camera to measure the actual extruder temperature and found significant temperature deviations to the displayed set temperature among printer models. Our result shows that printing the same filament feedstocks with three different printer models and with identical printer set temperature resulted in a variation in particle emission of around two orders of magnitude. A temperature adjustment has reduced the variation to approx. one order of magnitude. Thus, it is necessary to refer the measured emission data to the actual extruder temperature as it poses a more accurate comparison parameter for evaluation of the indoor air quality in user scenarios or for health risk assessments. KW - Ultrafine particles KW - Infrared thermography KW - Thermocouple KW - Indoor air quality KW - FFF-3D printer PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-572842 DO - https://doi.org/10.1016/j.aeaoa.2023.100217 VL - 18 SP - 100217 PB - Elsevier Ltd. CY - Amsterdam, Niederlande AN - OPUS4-57284 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kazlagić, Anera A1 - Stephan, D. A1 - Ostermann, Markus A1 - Possolo, A. A1 - Vogl, Jochen T1 - Fingerprinting Portland cements by means of 87Sr/86Sr and 143Nd/144Nd isotope ratios and geochemical profiles N2 - This study uses conventional 87Sr/86Sr and 143Nd/144Nd isotope and interelement ratios of Ca, Sr, K, Mn, Mg and Ti as fingerprints for provenancing ordinary Portland cements (OPC). Herein, the first database of Sr and Nd isotope ratios investigated in OPCs, stemming from 29 cement plants located worldwide, was created. The results show that the Sr isotope ratios of OPCs are higher than those of seawater from the observed geological period. The spread of 143Nd/144Nd in OPCs is not as large as the spread for 87Sr/86Sr isotope ratios. However, the combination of both Sr and Nd isotope ratios provides the potential for distinguishing between cements of different production sites. Most of the OPCs investigated have measurable differences in their 87Sr/86Sr and 143Nd/144Nd isotope ratios, which can be employed as a valuable analytical fingerprinting tool. In the case of equivocal results, divisive hierarchical clustering was employed to help overcome this issue. The construction of geochemical profiles allowed the computing of suitably defined distances between cements and clustering them according to their chemical similarity. By applying this methodology, successful fingerprinting was achieved in 27 out of the 29 ordinary Portland cements that were analysed. KW - Elemental fingerprints KW - Geochemistry KW - Portland cement KW - Sr and Nd isotope analysis KW - Statistical analysis PY - 2023 DO - https://doi.org/10.1680/jadcr.23.00018 SN - 0951-7197 VL - 36 IS - 6 SP - 260 EP - 271 PB - Emerald Publishing Limited AN - OPUS4-57979 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tang, Chi-Long T1 - Minimizing the FFF-3D printer hardware bias on particle emission by adjustment of the set extruder temperature N2 - Fused filament fabrication (FFF) on desktop 3D printers is a material extrusion-based technique often used by educational institutions, small enterprises and private households. Polymeric filaments are melted and extruded through a heated nozzle to form a 3D object in layers. The extrusion temperature is therefore a key parameter for a successful print job, but also one of the main driving factors for the emission of harmful air pollutants, namely ultrafine particles and volatile organic gases, which are formed by thermal stress on the polymeric feedstock. The awareness of potential health risks has increased the number of emission studies in the past years. However, the multiplicity of study designs makes an objective comparison of emission data challenging because printer hardware factors such as the actual extruder temperature (TE) and also feedstockspecific emissions are not considered. We assume that across the market of commercial low- and mid-price FFF printers substantial deviations between actual and set extruder temperatures exist, which have a strong effect on the emissions and hence may bias the findings of exposure studies. In our last publication, we presented a standardized feedstock-specific emission test method and showed that for each investigated feedstock an increase in actual extruder temperature was accompanied by an increase in particle emissions (Tang and Seeger, 2022). Therefore, any systematic discrepancy between set and actual extruder temperature matters. In this study, we used a thermocouple and an infrared camera to measure the actual extruder temperatures at different heights. We found significant under- and overestimation of the actual extruder temperatures by the respective set temperatures in three commercial printers. This caused a broad variation of the measured total numbers of emitted particles (TP), even when the same feedstock was operated. For the determination of TP, we followed the DE-UZ 219 test guideline. In a second round we repeated the tests with all printers adjusted to exactly the same extruder temperatures, i.e., to TE=230°C for ABS and TE=210°C for PLA. All measurements were conducted in a 1 m³ emission test chamber. Particle emissions in the size range between 4 nm and 20 μm were detected. Printing on three different printer models without temperature adjustment resulted for each of the investigated feedstocks in a variation in TP of around two orders of magnitude. After temperature adjustment, this was substantially reduced to approx. one order of magnitude and hence minimizes the bias of printer hardware on the emissions. Our findings suggest that adjustment of the extruder temperature should be mandatory in emission testing standards. It also poses a more accurate benchmark and provides more reliable emission data for evaluation of indoor air quality or for health risk assessments. In addition, a proper temperature setting is in the interest of the user. Some commercial FFF printers may have a higher actual extruder temperature than displayed and unintended overheating may not only impair the print quality but may cause unnecessarily increased exposure to particle emissions. T2 - European Aerosol Conference 2023 CY - Málaga, Spain DA - 03.09.2023 KW - Ultrafine particles KW - Thermal imaging KW - 3D printing KW - Indoor air quality KW - Emission testing PY - 2023 AN - OPUS4-58258 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winckelmann, Alexander T1 - Why do I have to charge my phone twice a day? N2 - Aging Mechanisms of Lithium Batteries: How can we make batteries more durable and more sustainable in the future? Lithium batteries are particularly susceptible to ageing processes. During each charging and discharging process in an electric battery, lithium ions are deposited in the electrodes of the cell like in the pores of a sponge. Over time, however, fractures and cracks occur in the filigree structures. The result: more and more lithium ions no longer fit into the hollow spaces of the „sponge“, instead they accumulate in heaps around the electrodes and hinder the movement of other ions. The performance of the battery decreases. We present our new project, in which we are developing a fast and cost-effective method with which companies that produce lithium batteries can already assess the ageing behaviour of their batteries in the laboratory. T2 - Berlin Science Week 2022 CY - Online meeting DA - 10.11.2022 KW - Lithium Ion Batteries KW - Aging Mechanisms PY - 2022 UR - https://berlinscienceweek.com/de/event/why-do-i-have-to-charge-my-phone-twice-a-day/ UR - https://www.youtube.com/watch?v=bF7bQTY49rQ AN - OPUS4-56245 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Baynosa, M. L. A1 - Mady, A. H. A1 - Nguyen, V. Q. A1 - Kumar, D. R. A1 - Sayed, M. S. A1 - Tuma, Dirk A1 - Shim, J.-J. T1 - Eco-friendly synthesis of recyclable mesoporous zinc ferrite@reduced graphene oxide nanocomposite for efficient photocatalytic dye degradation under solar radiation N2 - Zinc ferrite and graphene composites have attracted considerable attention in wastewater treatment. In this work, a magnetically separable mesoporous composite of ZnFe2O4 nanoparticles (NPs) and reduced graphene oxide (rGO) was prepared through a simple and eco-friendly method with pure water as solvent and without the need for subsequent thermal treatment. Uniformly dispersed ZnFe2O4 NPs on the surface of rGO sheets exhibited good crystallinity and a large BET specific surface area. These factors contributed to good photocatalytic performance of the composite for the degradation of methylene blue (MB) under simulated solar-light radiation, increased adsorptivity, increased separation efficiency of the photo-excited charges on the surface of the catalyst, and broadened light-absorption range of the composite. Efficient interfacial interaction between the ZnFe2O4 NPs and rGO sheets resulted in synergistic effects. The magnetically separable ZnFe2O4@rGO nanocomposite proved an efficient and stable catalyst in three consecutive photodegradation cycles for MB dye in aqueous solution under solar radiation. In addition, the synthesis method proposed in this study could be scaled-up easily due to the simplicity of the process, the lack of a toxic reagent, and the use of low temperatures. KW - Zinc ferrite KW - Reduced graphene oxide KW - Nanocomposite KW - Wastewater PY - 2020 DO - https://doi.org/10.1016/j.jcis.2019.11.018 SN - 0021-9797 VL - 561 SP - 459 EP - 469 PB - Elsevier B. V. CY - Amsterdam AN - OPUS4-50211 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dahmen, N. A1 - Deiters, U. K. A1 - Tuma, Dirk T1 - In Memoriam - Professor Dr. rer. nat. Gerhard Manfred Schneider (May 7, 1932 - October 16, 2020) - Professor and Chair of Physical Chemistry, Ruhr-University, Bochum, Germany (1969-1997) N2 - Professor Gerhard Schneider, a truly dedicated researcher, teacher, and pioneer in the field of high-pressure science, passed away on October 16th, 2020. It is with deep gratitude that we remember him here. KW - Obituary KW - Physical Chemistry KW - Phase Equilibria PY - 2021 DO - https://doi.org/10.1016/j.supflu.2021.105219 SN - 0896-8446 VL - 174 SP - 1 EP - 2 PB - Elsevier CY - Amsterdam AN - OPUS4-52457 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Shiflett, M. B. A1 - Magee, J. W. A1 - Tuma, Dirk ED - Shiflett, M. B. T1 - Important Developments in the History of Ionic Liquids from Academic Curiosity to Commercial Processes and Products N2 - Twenty years ago, research involving ionic liquids was a minor field of interest, and only a few chemists and even fewer engineers were interested in salts with melting points near room temperature. In April 2000, the first NATO advanced research workshop on ionic liquids was held in Heraklion, Crete. The conference was the first international meeting devoted to ionic liquids and attracted most of the active researchers at that time. Following that meeting, activity in the field began to flourish and the first books and international conferences devoted to ionic liquids began to appear. By the end of 2018, more than 80,000 scientific papers had been published, and 17,000 patents were applied for in the field of ionic liquids! This book provides an overview of the current and emerging industrial applications of ionic liquids covering the core processes and products, the practical implementation and technical challenges involved, and the potential future directions for Research and development. The individual chapters were written by leading scientists in the field from industry and academia to address specific processes and products that are or will be soon commercialized. Examples include the use of a chloroaluminate ionic liquid as a next-generation alkylation catalyst to a new class of capillary gas chromatography (GC) columns with stationary phases based on ionic liquids. Over the past twenty years, there has been a growing realization that ionic liquids have moved from being mere academic curiosities to having genuine applications in fields as wide-ranging as advanced materials, biotechnology, catalysis, pharmaceuticals, renewable fuels, and sustainable energy. There are many optimistic indications that ionic liquids are on their way to becoming a commercial success story. This first book on “Commercial Applications of Ionic Liquids” provides over 50 applications that are either at the pilot scale or have been commercialized, which indicates that an exciting new chapter in the field of ionic liquids is about to begin! KW - Ionic Liquids KW - Historical Developments KW - Advanced Materials PY - 2020 SN - 978-3-030-35245-5 DO - https://doi.org/10.1007/978-3-030-35245-5_1 SN - 2196-6990 SP - 3 EP - 29 PB - Springer CY - Cham AN - OPUS4-50453 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mohr, Gunther A1 - Sommer, Konstantin A1 - Knobloch, Tim A1 - Altenburg, Simon A1 - Recknagel, Sebastian A1 - Bettge, Dirk A1 - Hilgenberg, Kai T1 - Process Induced Preheating in Laser Powder Bed Fusion Monitored by Thermography and Its Influence on the Microstructure of 316L Stainless Steel Parts N2 - Undetected and undesired microstructural variations in components produced by laser powder bed fusion are a major challenge, especially for safety-critical components. In this study, an in-depth analysis of the microstructural features of 316L specimens produced by laser powder bed fusion at different levels of volumetric energy density and different levels of inter layer time is reported. The study has been conducted on specimens with an application relevant build height (>100 mm). Furthermore, the evolution of the intrinsic preheating temperature during the build-up of specimens was monitored using a thermographic in-situ monitoring set-up. By applying recently determined emissivity values of 316L powder layers, real temperatures could be quantified. Heat accumulation led to preheating temperatures of up to about 600 °C. Significant differences in the preheating temperatures were discussed with respect to the individual process parameter combinations, including the build height. A strong effect of the inter layer time on the heat accumulation was observed. A shorter inter layer time resulted in an increase of the preheating temperature by more than a factor of 2 in the upper part of the specimens compared to longer inter layer times. This, in turn, resulted in heterogeneity of the microstructure and differences in material properties within individual specimens. The resulting differences in the microstructure were analyzed using electron back scatter diffraction and scanning electron microscopy. Results from chemical analysis as well as electron back scatter diffraction measurements indicated stable conditions in terms of chemical alloy composition and austenite phase content for the used set of parameter combinations. However, an increase of the average grain size by more than a factor of 2.5 could be revealed within individual specimens. Additionally, differences in feature size of the solidification cellular substructure were examined and a trend of increasing cell sizes was observed. This trend was attributed to differences in solidification rate and thermal gradients induced by differences in scanning velocity and preheating temperature. A change of the thermal history due to intrinsic preheating could be identified as the main cause of this heterogeneity. It was induced by critical combinations of the energy input and differences in heat transfer conditions by variations of the inter layer time. The microstructural variations were directly correlated to differences in hardness. KW - Additive manufacturing KW - Laser powder bed fusion KW - In-situ process monitoring KW - Thermography KW - Heat accumulation KW - Inter layer time KW - Cellular substructure PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-529240 DO - https://doi.org/10.3390/met11071063 VL - 11 IS - 7 SP - 1063 PB - MDPI CY - Basel, Schweiz AN - OPUS4-52924 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Iqbal, S. A1 - Mady, A. H. A1 - Kim, Y.-I. A1 - Javed, U. A1 - Shafi, P. M. A1 - Nguyen, V. Q. A1 - Hussain, I. A1 - Tuma, Dirk A1 - Shim, J.-J. T1 - Self-templated hollow nanospheres of B-site engineered non-stoichiometric perovskite for supercapacitive energy storage via anion-intercalation mechanism N2 - The continual increase in energy demand and inconsistent supply have attracted attention towards sustainable energy storage/conversion devices, such as electrochemical capacitors with high energy densities and power densities. Perovskite oxides have received significant attention as anion-intercalation electrode materials for electrochemical capacitors. In this study, hollow nanospheres of nonstoichiometric cubic perovskite fluorides, KNi1-xCoxF3-delta (x = 0.2; delta = 0.33) (KNCF-0.2) have been synthesized using a localized Ostwald ripening. The electrochemical performance of the non-stoichiometric perovskite has been studied in an aqueous 3 M KOH electrolyte to categorically investigate the fluorine-vacancy-mediated charge storage capabilities. High capacities up to 198.55 mA h g-1 or 714.8 C g-1 (equivalent to 1435 F g-1) have been obtained through oxygen anion-intercalation mechanism (peroxide pathway, O-). The results have been validated using ICP (inductively coupled Plasma mass spectrometry) analysis and cyclic voltammetry. An asymmetric supercapacitor device has been fabricated by coupling KNCF-0.2 with activated carbon to deliver a high energy density of 40 W h kg-1 as well as excellent cycling stability of 98 % for 10,000 cycles. The special attributes of hollow-spherical, non-stoichiometric perovskite (KNCF-0.2) have exhibited immense promise for their usability as anion-intercalation type electrodes in supercapacitors. KW - Nanospheres KW - Perovskite KW - Supercapacitor PY - 2021 DO - https://doi.org/10.1016/j.jcis.2021.03.147 SN - 0021-9797 VL - 600 SP - 729 EP - 739 PB - Elsevier Inc. CY - Amsterdam AN - OPUS4-52873 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winckelmann, Alexander T1 - Advantages of N2-MICAP-MS for Trace Metal Analysis in Steel N2 - The climate and energy crisis are extreme challenges. One possible solution could be hydrogen technology. Safety is a big concern. Steel used for pipelines and storage is under permanent stress from low temperatures and high pressures. The content of different alloyed metals determines the performance of the steel. Nitrogen microwave inductively coupled atmosphere pressure plasma mass spectrometry (N2-MICAP-MS) is a promising method for trace metal analysis in steel. Nitrogen is cheap and can be generated on site. It has fewer interferences than argon. Additionally, MICAP-MS is very matrix tolerant, proving the matrix-matched calibration expendable. Safety in technology and chemistry is the mission of BAM. Providing reference methods and materials can create trust in future technologies like hydrogen. T2 - SALSA Make and Measure 2022 CY - Berlin, Germany DA - 15.09.2022 KW - Trace analysis KW - Steel KW - Microwave plasma KW - Mass spectrometry KW - Safety PY - 2022 AN - OPUS4-55792 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Liehr, Sascha T1 - ANNforPAT - Artificial Neural Networks for Process Analytical Technology N2 - This code accompanies the paper "Artificial neural networks for quantitative online NMR spectroscopy" published in Analytical and Bioanalytical Chemistry (2020). KW - Artificial neural networks KW - Automation KW - Online NMR spectroscopy KW - Process industry KW - Real-time process monitoring PY - 2020 UR - https://github.com/BAMresearch/ANNforPAT PB - GitHub CY - San Francisco AN - OPUS4-54481 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tuma, Dirk A1 - Moreau, A. A1 - Polishuk, I. A1 - Segovia, J. J. A1 - Vega-Maza, D. A1 - Martín, M. C. T1 - Measurements and predictions of densities and viscosities in CO2 + hydrocarbon mixtures at high pressures and temperatures: CO2 + n-pentane and CO2 + n-hexane blends N2 - This work reports new experimental data on densities and viscosities of (CO2 + n-pentane) and (CO2 + n-hexane) mixtures at high pressures and temperatures. The densities were measured by a vibrating-tube densimeter with an expanded uncertainty (k = 2) smaller than 1.8 kg/m3 at six isotherms (from 273.15 K to 373.15 K), twelve pressures starting at 5 MPa up to 100 MPa, and at six CO2 molar compositions (from 0 to 0.6). The viscosities were measured by a vibrating-wire viscometer with the corresponding relative expanded uncertainty (k = 2) smaller than 0.016 at five isotherms (from 273.15 K to 373.15 K), twelve pressures (from 5 MPa up to 100 MPa), and at two CO2 molar compositions (0.1 and 0.3). The densities were fitted by the semiempirical Tammann-Tait equation for density data and the Vogel-Fulcher-Tammann (VFT) equation for viscosity data, respectively. The Groupe Européen de Recherches Gazières (GERG-2008) equation of state was also applied for modelling the densities. Over-all robustness and reliability of the Perturbed-Chain Statistical Association Fluid Theory (PC-SAFT) and its critical point-based modification (CP-PC-SAFT) were examined. Accuracies of the Modified Yarranton-Satyro (MYS) coupled with CP-PC-SAFT and the NIST Reference Fluid Thermodynamic and Transport Properties Database (REFPROP 10) in predicting the viscosities were evaluated. KW - CO2 + n-alkanes KW - thermophysical properties KW - Perturbed-Chain Statistical Association Fluid Theory PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-555728 DO - https://doi.org/10.1016/j.molliq.2022.119518 SN - 0167-7322 VL - 360 SP - 1 EP - 15 PB - Elsevier CY - Amsterdam AN - OPUS4-55572 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winckelmann, Alexander T1 - Advanced spectroscopic methods for fluorine microanalysis in lithium-ion batteries N2 - To address the challenges of the climate crisis, multiple solutions for sustainable energy sources and storage systems are needed. One such solution is lithium-ion batteries (LIBs). Currently, 5 to 30 % of LIBs are discarded immediately after manufacturing. The homogeneous distribution of all materials used in the coating of cathodes and anodes is critical for the quality of LIBs. Furthermore, during formation i.e., the first steps of the charge/discharge cycling, the solid-electrolyte interphase forms on the anode particles, which has a huge impact on the performance. The same happens to some extent on the cathode, forming the cathode-electrolyte interphase. Fluorinated polymers and electrolytes are used in the manufacturing of LIBs. The electrolyte in particular is prone to degradation during formation and aging of the batteries. The interface of the cathode material with the aluminum current collector is also a critical point where degraded fluorine components cause pitting corrosion and at the same time promote passivation of the metal foil. Monitoring the spatial distribution of fluorine on these surfaces and interfaces is essential for sustainable LIB production. T2 - SALSA Kick-Off Meeting CY - Berlin, Germany DA - 11.04.2024 KW - Lithium Ion Batteries KW - solid microanalysis KW - depth-profiling KW - fluorine PY - 2024 AN - OPUS4-60199 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Safarov, J. A1 - Tuma, Dirk A1 - Müller, K. T1 - Thermophysical properties of the paramagnetic ionic liquid 1-butyl-3-methylimidazolium tetrachloroferrate over an extended range of temperature and pressure N2 - The paramagnetic ionic liquid 1-butyl-3-methylimidazolium tetrachloroferrate [BMIM][FeCl4] was subject to multiple high-precision thermophysical property measurements under both ambient and high pressure. Density rho(p0,T) / kg m-3 and speed of sound u(p0,T) / m s-1 data at ambient pressure were recorded at temperatures T = (278.15 to 343.16) K using a DSA 5000 M combined vibrating tube densimeter and speed of sound analyser with a standard uncertainty of delta rho(p0,T) = ±0.001 kg m-3 and delta u(p0,T) = ±0.1 m s-1, respectively. High-pressure volumetric (p,rho,T) data were measured on an Anton Paar DMA HPM vibrating tube densimeter at T = (273.16 to 413.15) K and at pressures up to p = 140 MPa with an estimated experimental relative combined average percentage deviation (APD) of delta rho(p,T) / rho(p,T) = ±(0.01 to 0.08) %. The specific isobaric heat capacity cp(p0,T) / J kg-1 K-1, a caloric property, was determined at T = (273.15 to 413.15) K with an uncertainty delta cp / cp = ±0.5 % using a Perkin Elmer Pyris 1 DSC differential scanning calorimeter. To gain knowledge of transport properties, the dynamic viscosity eta(p0,T) / mPa s at ambient pressure was recorded at T = (275.03 to 413.18) K by an Anton Paar SVM 3000 Stabinger viscometer and additionally an Anton Paar rheometer MCR 302 device with uncertainties of delta eta / eta = ±0.35 % and delta eta / eta = ±1 %, respectively. The obtained data were first correlated by empirical polynomial equations of state and further processed by the application of classic thermodynamic potentials to determine isothermal compressibility kappa T(p,T) / MPa-1, isobaric thermal expansivity alpha p(p,T) / K-1, thermal pressure coefficient gamma(p,T) / MPa K-1, internal pressure pint(p,T) / MPa, specific heat capacity at constant pressure cp(p,T) / J kg-1 K-1 and at constant volume cv(p,T) / J kg-1 K-1, the difference of isobaric and isochoric heat capacity (cp–cv)(p,T) / J kg-1 K-1, speed of sound u(p,T) / m s-1 and ultimately isentropic exponent kappa s(p,T). This work extends knowledge about the thermophysical properties of [BMIM][FeCl4] particularly to high temperatures and pressures. KW - Ionic liquid KW - Volumetric properties KW - Transport properties KW - Caloric properties PY - 2022 DO - https://doi.org/10.1016/j.molliq.2021.117939 SN - 0167-7322 VL - 346 SP - 1 EP - 16 PB - Elsevier CY - Amsterdam AN - OPUS4-54228 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tuma, Dirk A1 - Shafi, P. M. A1 - Mohapatra, D. A1 - Reddy, V. P. A1 - Dhakal, G. A1 - Kumar, D. R. A1 - Brousse, T. A1 - Shim, J.-J. T1 - Sr- and Fe-substituted LaMnO3 Perovskite: Fundamental insight and possible use in asymmetric hybrid supercapacitor N2 - The symmetry or structural stability of ABO3-type perovskite oxides depends largely on the size of ‘A’ and ‘B’ cations, which determines the material properties. The partial substitution of these cations may be used to tune these properties. The ionic sizes and valence states of the cations play an important role in improving the prop- erties of perovskite. In this study, the substitution of La3+ with Sr2+ with a larger ionic radius and Mn3+ with Fe3+ with a similar ionic radius favored both the crystal symmetry and the mixed ionic–electronic conductivity of the perovskite. Electrodes based on La0.7Sr0.3Mn0.5Fe0.5O3 (LSMFO55) exhibited a faradaic behavior with a specific capacity of 330 C g−1 (92 mAh g−1 ) at 12C rate, while this electrode maintained a capacity of 259 C g−1 at 240C (charge or discharge in 15 s). Additionally, exohedral carbon nano-onions (CNO) were introduced as a negative electrode to design an asymmetric hybrid supercapacitor (AHS) with a widened cell voltage. The use of CNO as a negative electrode in the AHS improved the rate capability drastically compared to the use of rGO. This device maintained a good energy density even at an extra-high charging rate (600C) owing to its outstanding rate capability. The high-rate performance of the LSMFO55//CNO AHS can be elucidated by successful fabrication with a mixed ionic–electronic conductive positive electrode and a CNO negative electrode. Tuning the electronic and ionic conductivities by cationic substitution and adopting an appropriate carbon-derived negative electrode (such as CNO) can provide a practical high-rate hybrid device using various perovskites. KW - Perovskite KW - Carbon nano-onion KW - Supercapacitor PY - 2022 DO - https://doi.org/10.1016/j.ensm.2021.11.028 SN - 2405-8297 VL - 45 SP - 119 EP - 129 PB - Elsevier B. V. CY - Amsterdam AN - OPUS4-54882 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Eshetie Kidie, A. A1 - Dhakal, G. A1 - Sahoo, S. A1 - Tuma, Dirk A1 - Shim, J.-J. T1 - Interlayer spacing-controlled carnation flower-like microstructure of nickel-manganese layered double hydroxide for enhancing hybrid supercapacitor performance N2 - Energy harvested from intermittent sources can be stored in supercapacitors for high-power delivery with long cycling stability. Binary layered double hydroxide (LDH) materials have great potential for hybrid supercapacitor applications owing to their mixed and tunable charges and layered structure. This study presents carnation flower-like, 3D micro-structured NiMn-LDH prepared by a facile single-step hydrothermal synthesis using hexamethylenetetramine to produce hydroxides. The 3D structure was assembled from ultrathin 2D NiMn-LDH nanosheets, and the largest interlayer spacing was obtained by optimizing synthesis parameters, such as Ni:Mn molar ratio and reaction temperature, ensuring a fast diffusion and thus the best energy storage performance. The optimized NiMn-LDH electrode delivered a high specific capacity of 612 C/g with an excellent rate capability of 67% at 20 A/g in a three-electrode test. An asymmetric device assembled using NiMn-LDH and reduced graphene oxide as positive and negative electrodes provided a high energy density of 60.0 Wh/kg and power density of 17.7 kW/kg with 90.4% capacity retention after 10,000 charge–discharge cycles. This superior result highlights the potential industrial applications, such as portable electronics and trams. KW - Supercapacitor KW - Hydrothermal synthesis KW - Interlayer spacing PY - 2024 DO - https://doi.org/10.1016/j.jiec.2023.12.032 SN - 1226-086X VL - 133 SP - 550 EP - 560 PB - Elsevier BV CY - Amsterdam AN - OPUS4-60472 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meng, Xiangmeng T1 - A numerical study on the suppression of a detrimental weld pool profile in wire feed laser beam welding by MHD technique N2 - The weld quality and the possible defect formation are directly determined by the weld pool shape and the thermo-fluid dynamics therein. In this paper, an untypical weld pool profile, i.e., elongated at its top and bottom but narrowed at the middle, is found experimentally and numerically in the wire feed laser beam welding. The detrimental influence of the weld pool narrowing on the element transport is analyzed and discussed. A magnetohydrodynamic technique is utilized to suppress the narrowing, aiming at a more homogenous element distribution. It is found that a low-temperature region is formed in the middle of the weld pool due to the interaction of the two dominant circulations from the top and bottom regions. The weld pool is significantly narrowed due to the untypical growth of the mushy zone in the low-temperature region, which results in a direct blocking effect on the downward flow and the premature solidification in the middle region. The Lorentz force produced by a transverse oscillating magnetic field shows the potential to change the flow pattern into a single-circulation type and the low-temperature-gradient region is mitigated. Therefore, the downward transfer channel is widened, and its premature solidification is prevented. The numerical results are well validated by experimental measurements of metal/glass observation and X-ray fluorescence element mapping. T2 - The 13th International Seminar "Numerical Analysis of Weldability" CY - Graz, Austria DA - 04.09.2022 KW - Thermo-fluid flow KW - Element transport KW - Laser beam welding KW - Magnetohydrodynamics KW - Multi-physical modeling PY - 2022 AN - OPUS4-55780 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meng, Xiangmeng T1 - An investigation of keyhole dynamics and porosity mitigation in laser beam welding with external magnetic field N2 - The macro and micro benefits from a magnetic field have been well recognized in the laser beam welding, but the influence mechanism, especially on the local keyhole dynamics, is yet not fully understood. A combination of experimental approach and numerical modeling was conducted to study the highly transient keyhole dynamics under the magnetic field. It was found that the magnetic field gave a direct impact on the laser energy absorption at the keyhole front wall. The keyhole-induced porosity was suppressed under the influence of the magnetic field, which was confirmed by the micro-X-ray computed tomography. The porosity mitigation comes from multiple physical aspects, including keyhole stabilization, widening of the bubble floating channel, and the electromagnetic expulsive force. The predicted penetration depth and weld pool profiles with/without magnetic field show a good agreement with the experimental measurements, including optical micrographs and in-situ metal/glass observation. T2 - The 75th IIW Annual Assembly and International Conference CY - Tokyo, Japan DA - 17.07.2022 KW - Laser beam welding (LBW) KW - Keyhole dynamics KW - Porosity KW - Magnetic field KW - Multi-physical modeling PY - 2022 AN - OPUS4-55781 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bachmann, Marcel T1 - Numerical analysis of the dependency of the weld pool shape on turbulence and thermodynamic activity of solutes in laser beam welding of unalloyed steels N2 - A three-dimensional numerical model was developed to accurately predict the steady-state weld pool shape in full penetration laser beam welding. The model accounts for the coupling between the heat transfer and the fluid dynamics by considering the effects of solid/liquid phase transition, thermo-capillary convection, natural convection, and phase-specific and temperature-dependent material properties up to the evaporation temperature. A fixed right circular cone was utilized as a keyhole geometry to consider the heat absorbed from the laser beam. The model was used to analyze the influence of the thermodynamic activity of solutes and turbulence on the weld pool shape. A mesh sensitivity analysis was performed on a hybrid mesh combining hexahedral and tetrahedral elements. For the case of full penetration laser beam welding of 8 mm thick unalloyed steel sheets, the dependence of the weld pool shape on the surface-active element sulfur was found to be negligible. The analysis of the results showed that a laminar formulation is sufficient for accurately predicting the weld pool shape since the turbulence has a minor impact on the flow dynamics in the weld pool. The validity of the numerical results was backed up by experimental measurements and observations, including weld pool length, local temperature history, and a range of metallographic cross-sections. T2 - 13th International Seminar Numerical Analysis of Weldability CY - Seggau, Austria DA - 04.09.2022 KW - Weld pool shape KW - Numerical modeling KW - Laser beam welding KW - Thermo-capillary convection KW - Turbulence PY - 2022 AN - OPUS4-55718 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Raute, J. A1 - Biegler, M. A1 - Rethmeier, Michael T1 - Untersuchung zum Elektronenstrahlschweißen von additiv gefertigtem Inconel 939 N2 - Hochfeste Nickelbasislegierungen wie Inconel 939 spielen eine wesentliche Rolle im modernen Turbinenbau. Additive Fertigungstechnologien eröffnen hierbei neue Möglichkeiten für die Verarbeitung, jedoch fehlen verlässliche Fügeprozesse für die Absicherung der additiven Prozesskette im Bereich Neuteilfertigung und Instandsetzung. Insbesondere Heißrisse stellen eine große Herausforderung an die Fügetechnik. Die vorliegende Untersuchung befasst sich daher mit dem Verhalten von additiv gefertigten Blechen aus Inconel 939 beim Elektronenstrahlschweißen. Es werden grundlegende Zusammenhänge zwischen Prozessparametern, Härte und Rissneigung betrachtet und Ansätze für eine Optimierung auf Basis statistischer Versuchsplanung aufgezeigt. Hierbei erfolgt eine Einteilung der Risse nach bestimmten Nahtbereichen. Risse am Nahtkopf können durch die Faktoren Vorschub und Streckenenergie sowie die Härte des Schweißgutes beeinflusst werden. Risse im Bereich der parallelen Nahtflanken stehen hingegen im Zusammenhang mit der Härte der Wärmeinflusszone. Ein abschließender Vergleich der angepassten Parameter mit der Ausgangssituation zeigt, dass durch Anwendung der statistischen Optimierung eine deutliche Reduzierung der Rissneigung erreicht werden kann. T2 - 42. Assistentenseminar Fügetechnik CY - Beverungen, Germany DA - 06.10.2021 KW - Elektronenstrahlschweißen KW - Additive Fertigung KW - Schweißnahtbewertung PY - 2022 SN - 978-3-96144-210-2 VL - 385 SP - 1 EP - 8 PB - DVS Media GmbH AN - OPUS4-57320 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Simón Muzás, Juan T1 - Mechanical properties of laser welded joints of wrought and heat treated PBF LB/M Inconel 718 parts depending on build direction N2 - Laser-based Powder Bed Fusion of Metal (PBF-LB/M) is a broadly used metal additive manufacturing (AM) method for fabricating complex metallic parts, whose sizes are however limited by the build envelope of PBF-LB/M machines. Laser welding arises as a valid joining method for effectively integrating these AM parts into larger assemblies. PBF-LB/M components must usually be stress-relieved before they can be separated from the build plate. An additional heat treatment can be beneficial for obtaining homogeneous mechanical properties across the seam or for the formation of desired precipitations in nickel-based-alloys. Therefore, the tensile performance of laser welded hybrid (AM/wrought) and AM-AM tensile samples of Inconel 718 is examined after undergoing three different heat treatments and considering three relevant build directions. It can be shown that the build orientation is an influencing factor on weld properties even after two applied heat treatments. T2 - Lasers in Manufacturing LiM 2023 CY - Munich, Germany DA - 26.06.2023 KW - Laser welding KW - PBF/LB-M KW - Hybrid components KW - Heat treatments KW - Build direction KW - Tensile performance KW - Inconel 718 PY - 2023 AN - OPUS4-58016 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rhode, Michael A1 - Richter, Tim A1 - Schröpfer, Dirk A1 - Manzoni, Anna Maria A1 - Schneider, M. A1 - Laplanche, G. T1 - Welding of high-entropy alloys and compositionally complex alloys - an overview N2 - High-entropy alloys (HEAs) and compositionally complex alloys (CCAs) represent new classes of materials containing five or more alloying elements (concentration of each element ranging from 5 to 35 at. %). In the present study, HEAs are defined as single-phase solid solutions; CCAs contain at least two phases. The alloy concept of HEAs/CCAs is fundamentally different from most conventional alloys and promises interesting properties for industrial applications (e.g., to overcome the strength-ductility trade-off). To date, little attention has been paid to the weldability of HEAs/CCAs encompassing effects on the welding metallurgy. It remains open whether welding of HEAs/CCAs may lead to the formation of brittle intermetallics and promote elemental segregation at crystalline defects. The effect on the weld joint properties (strength, corrosion resistance) must be investigated. The weld metal and heat-affected zone in conventional alloys are characterized by non-equilibrium microstructural evolutions that most probably occur in HEAs/CCAs. The corresponding weldability has not yet been studied in detail in the literature, and the existing information is not documented in a comprehensive way. Therefore, this study summarizes the most important results on the welding of HEAs/CCAs and their weld joint properties, classified by HEA/CCA type (focused on CoCrFeMnNi and AlxCoCrCuyFeNi system) and welding process. KW - High-entropy alloy KW - Compositionally complex alloy KW - Welding KW - Properties KW - Review PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-527068 DO - https://doi.org/10.1007/s40194-021-01110-6 SP - 1 EP - 15 PB - Springer Nature AN - OPUS4-52706 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Liu, M. A1 - Diercks, P. A1 - Manzoni, Anna Maria A1 - Čížek, J. A1 - Ramamurty, U. A1 - Banhart, J. T1 - Positron annihilation investigation of thermal cycling induced martensitic transformation in NiTi shape memory alloy N2 - Thermal cycling of a Ni-excess NiTi alloy was conducted between 50 °C and liquid nitrogen temperature to induce martensitic transformations and to reverse them after. The starting point was an annealed and slowly cooled state, the end point a sample thermally cycled 1500 times. Positron annihilation lifetime spectra and Coincidence Doppler Broadening profiles were obtained in various states and at various tem- peratures. It was found that the initial state was low in defects with positron lifetimes close to that of bulk NiTi. Cycling lead to a continuous build-up of a defect structure up to 20 0 −50 0 cycles after which saturation was reached. Two types of defects created during cycling were identified, namely pure dislo- cations and vacancies attached to dislocations. KW - Shape memory alloy KW - Thermal Cycling KW - Defects KW - Positron annihilation spectroscopy KW - Austenite-to-martensite phase transformation PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-533641 DO - https://doi.org/10.1016/j.actamat.2021.117298 VL - 220 SP - 117298 PB - Elsevier Ltd. AN - OPUS4-53364 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Valderrey, Virginia A1 - Gawlitza, Kornelia A1 - Rurack, Knut T1 - Thiourea- and Amino-Substituted Benzoxadiazole Dyes with Large Stokes Shifts as Red-Emitting Probe Monomers for Imprinted Polymer Layers Targeting Carboxylate-Containing Antibiotics N2 - Bifunctional fluorescent molecular oxoanion probes based on the benzoxadiazole (BD) chromophore are described which integrate a thiourea binding motif and a polymerizable 2-aminoethyl methacrylate unit in the 4,7-positions of the BD core. Concerted charge transfer in this electron donor-acceptor-donor architecture endows the dyes with strongly Stokes shifted (up to >250 nm) absorption and fluorescence. Binding of electron-rich carboxylate guests at the thiourea receptor leads to further analyte-induced red-shifts of the emission, shifting the fluorescence maximum of the complexes to ≥700 nm. Association constants for acetate are ranging from 1–5×105 M−1 in acetonitrile. Integration of one of the fluorescent probes through its polymerizable moiety into molecularly imprinted polymers (MIPs) grafted from the surface of submicron silica cores yielded fluorescent MIP-coated particle probes for the selective detection of antibiotics containing aliphatic carboxylate groups such as enoxacin (ENOX) at micromolar concentrations in highly polar solvents like acetonitrile. KW - Molecular imprinting KW - Anion recognition KW - Antibiotics KW - Benzoxadiazole dyes KW - Charge transfer KW - Fluorescence PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-545027 DO - https://doi.org/10.1002/chem.202104525 SN - 1521-3765 SP - 1 EP - 9 PB - Wiley-VCH AN - OPUS4-54502 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sommer, Konstantin A1 - Agudo Jácome, Leonardo A1 - Hesse, René A1 - Bettge, Dirk T1 - Revealing the nature of melt pool boundaries in additively manufactured stainless steel by nano-sized modulation N2 - In the current study, the 3D nature of the melt pool boundaries (MPBs) in a 316 L austenitic steel additively manufactured by laser-based powder bed fusion (L-PBF) is investigated. The change of the cell growth direction and its relationship to the MPBs is investigated by transmission electron microscopy. A hitherto unreported modulated substructure with a periodicity of 21 nm is further discovered within the cell cores of the cellular substructure, which results from a partial transformation of the austenite, which is induced by a Ga+ focused ion beam. While the cell cores show the modulated substructure, cell boundaries do not. The diffraction pattern of the modulated substructure is exploited to show a thickness ≥200 nm for the MPB. At MPBs, the cell walls are suppressed, leading to continuously connecting cell cores across the MPB. This continuous MPB is described either as overlapping regions of cells of different growing directions when a new melt pool solidifies or as a narrow planar growth preceding the new melt pool. KW - Additive manufacturing KW - Austenitic steel 316L KW - Melt pool boundary KW - Microstructural characterization KW - Transmission electron microscopy PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-547295 DO - https://doi.org/10.1002/adem.202101699 SN - 1527-2648 VL - 24 IS - 6 SP - 1 EP - 11 PB - Wiley-VCH CY - Weinheim AN - OPUS4-54729 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Inui, H. A1 - Kishida, K. A1 - Li, L. A1 - Manzoni, Anna Maria A1 - Haas, S. A1 - Glatzel, U. T1 - Uniaxial mechanical properties of face‑centered cubic singleand multiphase high‑entropy alloys N2 - Since the high entropy concept was proposed at the beginning of the millennium, the research focus of this alloy family has been wide ranging. The initial search for single-phase alloys has expanded with the aim of improving mechanical properties. This can be achieved by several strengthening mechanisms such as solid-solution hardening, hot and cold working and precipitation hardening. Both single- and multiphase high- and medium-entropy alloys can be optimized for mechanical strength via several processing routes, as is the case for conventional alloys with only one base element, such as steels or Ni-based superalloys. KW - High entropy alloy KW - Compositionally complex alloys KW - Tensile properties PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-543955 DO - https://doi.org/10.1557/s43577-022-00280-y VL - 47 IS - 2 SP - 168 EP - 174 PB - Springer AN - OPUS4-54395 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sternbaek, L. A1 - Kimani, Martha Wamaitha A1 - Gawlitza, Kornelia A1 - Rurack, Knut A1 - Janicke, B. A1 - Alm, K. A1 - Gjörloff-Wingren, A. A1 - Eriksson, H. T1 - Molecularly Imprinted Polymers Exhibit Low Cytotoxic and Inflammatory Properties in Macrophages In Vitro N2 - Molecularly imprinted polymers (MIPs) against sialic acid (SA) have been developed as a detection tool to target cancer cells. Before proceeding to in vivo studies, a better knowledge of the overall effects of MIPs on the innate immune system is needed. The aim of this study thus was to exemplarily assess whether SA-MIPs lead to inflammatory and/or cytotoxic responses when administered to phagocytosing cells in the innate immune system. The response of monocytic/macrophage cell lines to two different reference particles, Alhydrogel and PLGA, was compared to their response to SA-MIPs. In vitro culture showed a cellular association of SA-MIPs and Alhydrogel, as analyzed by flow cytometry. The reference particle Alhydrogel induced secretion of IL-1b from the monocytic cell line THP-1, whereas almost no secretion was provoked for SA-MIPs. A reduced number of both THP-1 and RAW 264.7 cells were observed after incubation with SA-MIPs and this was not caused by cytotoxicity. Digital holographic cytometry showed that SA-MIP treatment affected cell division, with much fewer cells dividing. Thus, the reduced number of cells after SA-MIP treatment was not linked to SA-MIPs cytotoxicity. In conclusion, SA-MIPs have a low degree of inflammatory properties, are not cytotoxic, and can be applicable for future in vivo studies. KW - Molecularly imprinted polymers KW - Digital holographic cytometry KW - Cytotoxicity KW - Proinflammatory cytokines PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-552250 DO - https://doi.org/10.3390/app12126091 SN - 2076-3417 VL - 12 IS - 12 SP - 1 EP - 16 PB - MDPI CY - Basel AN - OPUS4-55225 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jiang, Shan A1 - Wang, T. A1 - Behren, S. A1 - Westerlind, U. A1 - Gawlitza, Kornelia A1 - Persson, J. L. A1 - Rurack, Knut T1 - Sialyl-Tn Antigen-Imprinted Dual Fluorescent Core–Shell Nanoparticles for Ratiometric Sialyl-Tn Antigen Detection and Dual-Color Labeling of Cancer Cells N2 - Sialyl-Tn (STn or sialyl-Thomsen-nouveau) is a carbohydrate antigen expressed by more than 80% of human carcinomas. We here report a strategy for ratiometric STn detection and dual-color cancer cell labeling, particularly, by molecularly imprinted polymers (MIPs). Imprinting was based on spectroscopic studies of a urea-containing green-fluorescent monomer 1 and STn-Thr-Na (sodium salt of Neu5Acα2-6GalNAcα-O-Thr). A few-nanometer-thin green-fluorescent polymer shell, in which STn-Thr-Na was imprinted with 1, other comonomers, and a cross-linker, was synthesized from the surface of red-emissive carbon nanodot (R-CND)-doped silica nanoparticles, resulting in dual fluorescent STn-MIPs. Dual-color labeling of cancer cells was achieved since both red and green emissions were detected in two separate channels of the microscope and an improved accuracy was obtained in comparison with single-signal MIPs. The flow cytometric cell analysis showed that the binding of STn-MIPs was significantly higher (p < 0.001) than that of non-imprinted polymer (NIP) control particles within the same cell line, allowing to distinguish populations. Based on the modularity of the luminescent core–fluorescent MIP shell architecture, the concept can be transferred in a straightforward manner to other target analytes. KW - Cancer KW - Core−shell particles KW - Dual-color labeling glycan KW - Molecular imprinting PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-563106 DO - https://doi.org/10.1021/acsanm.2c03252 SP - 1 EP - 14 PB - ACS Publications AN - OPUS4-56310 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yesilcicek, Yasemin A1 - Haas, S. A1 - Suárez Ocano, Patricia A1 - Zaiser, E. A1 - Hesse, René A1 - Többens, D. M. A1 - Glatzel, U. A1 - Manzoni, Anna Maria T1 - Controlling Lattice Misfit and Creep Rate Through the γ' Cube Shapes in the Al10Co25Cr8Fe15Ni36Ti6 Compositionally Complex Alloy with Hf and W Additions N2 - Trace elements play an important role in the fine-tuning of complex material properties. This study focuses on the correlation of microstructure, lattice misfit and creep properties. The compositionally complex alloy Al10Co25Cr8Fe15Ni36Ti6 (in at. %) was tuned with high melting trace elements Hf and W. The microstructure consists of a γ matrix, γ' precipitates and the Heusler phase and it is accompanied by good mechanical properties for high temperature applications. The addition of 0.5 at.% Hf to the Al10Co25Cr8Fe15Ni36Ti6 alloy resulted in more sharp-edged cubic γ′ precipitates and an increase in the Heusler phase amount. The addition of 1 at.% W led to more rounded γ′ precipitates and the dissolution of the Heusler phase. The shapes of the γ' precipitates of the alloys Al9.25Co25Cr8Fe15Ni36Ti6Hf0.25W0.5 and Al9.25Co25Cr8Fe15Ni36Ti6Hf0.5W0.25, that are the alloys of interest in this paper, create a transition from the well-rounded precipitates in the alloy with 1% W containing alloy to the sharp angular particles in the alloy with 0.5% Hf. While the lattice misfit has a direct correlation to the γ' precipitates shape, the creep rate is also related to the amount of the Heusler phase. The lattice misfit increases with decreasing corner radius of the γ' precipitates. So does the creep rate, but it also increases with the amount of Heusler phase. The microstructures were investigated by SEM and TEM, the lattice misfit was calculated from the lattice parameters obtained by synchrotron radiation measurements. KW - High entropy alloy KW - Lattice misfit KW - Creep KW - Transmission electron microscopy KW - X-ray diffraction PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-565655 DO - https://doi.org/10.1007/s44210-022-00009-1 SP - 1 EP - 9 PB - Springer AN - OPUS4-56565 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sternbaek, L. T1 - Macrophage-uptake of sialic acid-targeted molecularly imprinted polymers (SA-MIPs) N2 - Sialic acid (SA) is a cell surface glycan, which has a strong role in many cell activities including differentiation, proliferation, and the immune response. The amount of SA has been found to be correlated with cancer, with an upregulation on more aggressive cancers. Therefore, there is great interest in developing methods for detection of SA on cancer cells. We are screening SA on cancer cell lines by using fluorescent molecularly imprinted polymers, SA-MIPs.Macrophages, which evolve from mono-cytes, are well known for their extraordinary ability to phagocytose foreign objects. This could lead to the hypothesis that the SA-MIPs can be recognized by macrophages as foreign object; thus leading to internalization and potential degradation. We have discovered that SA-MIPs can be detected after incubation with the RAW macrophage cells, with increasing fluorescence over time. The microscopy analysis shows that the RAW cells ingest the SA-MIP particles. This information is important when planning to use SA-MIPs in future in vivo applications. T2 - The 69th Annual Conference of the Nordic Microscopy Society, 2018 CY - Lyngby, Denmark DA - 25.06.2018 KW - Sialic acid KW - MIPs KW - Macrophages PY - 2018 AN - OPUS4-45422 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Haas, S. A1 - Manzoni, Anna Maria A1 - Holzinger, M. A1 - Glatzel, U. T1 - Influence of high melting elements on microstructure, tensile strength and creep resistance of the compositionally complex alloy Al10Co25Cr8Fe15Ni36Ti6 N2 - Due to its matrix/γ′ structure, the compositionally complex alloy (CCA) Al10Co25Cr8Fe15Ni36Ti6 has excellent properties that fulfill the requirements for a high-temperature material. This base alloy is alloyed with small amounts of high melting elements to a further improvement of its properties, which results in different shapes, fractions and sizes of the two phases γ′ and Heusler after various homogenization and annealing steps. By correlating this microstructure with time independent and dependent mechanical properties, conclusions can be drawn about the effects of the individual phases. The needle-shaped Heusler-phase leads to bad mechanical behavior if its phase fraction is too high. A fraction below 3 vol% is not critical in tensile tests, but it reduces the creep resistance compared to a purely two-phase matrix/γ′-alloy. Sharp-edged cubic γ′-particles and a coarse Heusler-phase without sharp edges in case of the base alloy with 0.5 at.% hafnium lead to the best tensile and creep properties in the high temperature range. At 750 °C, the Hf-containing alloy clearly outperforms two commercially used alloys in the targeted area of application when it comes to creep resistance. KW - High entropy alloy KW - Creep KW - Microstructure PY - 2021 DO - https://doi.org/10.1016/j.matchemphys.2021.125163 SN - 0254-0584 VL - 274 SP - 1 EP - 10 PB - Elsevier CY - Amsterdam AN - OPUS4-53175 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pu, Y. A1 - Lawrence, M. J. A1 - Celorrio, V. A1 - Wang, Q. A1 - Gu, M. A1 - Sun, Z. A1 - Agudo Jácome, Leonardo A1 - Russell, A. E. A1 - Huang, L. A1 - Rodriguez, P. T1 - Nickel confined in 2D earth-abundant oxide layers for highly efficient and durable oxygen evolution catalysts N2 - Low cost, high-efficiency catalysts towards water splitting are urgently required to fulfil the increasing demand for energy. In this work, low-loading (<20 wt%) Ni-confined in layered metal oxide anode catalysts (birnessite and lepidocrocite titanate) have been synthesized by facile ion exchange methodology and subjected to systematic electrochemical studies. It was found that Ni-intercalated on K-rich birnessite (Ni-KMO) presents an onset overpotential (ηonset) as low as 100 mV and overpotential at 10 mA cm−2 (η10) of 206 mV in pH = 14 electrolyte. By combining electrochemical methods and X-ray absorption and emission spectroscopies (XAS and XES), we demonstrate Ni sites are the active sites for OER catalysis and that the Mn3+ sites facilitate Ni intercalation during the ion-exchange process, but display no observable contribution towards OER activity. The effect of the pH and the nature of the supporting electrolyte on the electrochemical performance was also evaluated. KW - Confined catalyst KW - Low-loading KW - Layered manganese oxide KW - Oxygen evolution reaction KW - Transmission electron microscopy (TEM) PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-515027 DO - https://doi.org/10.1039/D0TA04031B SN - 2050-7496 SN - 2050-7488 VL - 8 IS - 26 SP - 13340 EP - 13350 PB - Royal Society of Chemistry CY - London AN - OPUS4-51502 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gadelmeier, C. A1 - Haas, S. A1 - Lienig, T. A1 - Manzoni, Anna Maria A1 - Feuerbacher, M. A1 - Glatzel, U. T1 - Temperature Dependent Solid Solution Strengthening in the High Entropy Alloy CrMnFeCoNi in Single Crystalline State N2 - The main difference between high entropy alloys and conventional alloys is the solid solution strengthening effect, which shifts from a single element to a multi-element matrix. Little is known about the effectiveness of this effect at high temperatures. Face-centered cubic, equiatomic, and single crystalline high entropy alloy CrMnFeCoNi was pre-alloyed by arc-melting and cast as a single Crystal using the Bridgman process. Mechanical characterization by creep testing were performed at temperatures of 700, 980, 1100, and 1200°C at different loads under vacuum and compared to single-crystalline pure nickel. The results allow a direct assessment of the influence of the chemical composition without any disturbance by grain boundary sliding or diffusion. The results indicate different behaviors of single crystalline pure nickel and CrMnFeCoNi. At 700°C CrMnFeCoNi is more creep-resistant than Ni, but at 980°C both alloys show a nearly similar creep strength. Above 980°C the creep behavior is identical and the solid solution strengthening effect of the CrMnFeCoNi alloy disappears. KW - High entropy alloys KW - Single crystal PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-514572 DO - https://doi.org/10.3390/met10111412 VL - 10 IS - 11 SP - 1412 PB - MDPI AN - OPUS4-51457 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mohring, Wencke A1 - Karafiludis, Stephanos A1 - Manzoni, Anna Maria A1 - Laplanche, G. A1 - Schneider, M. A1 - Stephan-Scherb, Christiane T1 - High-Temperature Corrosion of High- and Medium-Entropy Alloys CrMnFeCoNi and CrCoNi Exposed to a Multi-Oxidant Atmosphere H2O–O2–SO2 N2 - AbstractThe high-temperature corrosion behaviors of the equimolar CrCoNi medium-entropy alloy and CrMnFeCoNi high-entropy alloy were studied in a gas atmosphere consisting of a volumetric mixture of 10% H2O, 2% O2, 0.5% SO2, and 87.5% Ar at 800 °C for up to 96 h. Both alloys were initially single-phase fcc with a mean grain size of ~ 50 μm and a homogeneous chemical composition. The oxide layer thickness of CrMnFeCoNi increased linearly with exposure time while it remained constant at ~ 1 μm for CrCoNi. A Cr2O3 layer and minor amounts of (Co,Ni)Cr2O4 developed on the latter while three oxide layers were detected on the former, i.e., a thin and continuous chromium rich oxide layer at the oxide/alloy interface, a dense (Mn,Cr)3O4 layer in the center and a thick and porous layer of Mn3O4 and MnSO4 at the gas/oxide interface. Additionally, a few metal sulfides were observed in the CrMnFeCoNi matrix. These results were found to be in reasonable agreement with thermodynamic calculations. KW - high entropy alloys KW - corrosion KW - oxidation KW - scanning electron microscopy KW - sulfidation KW - CrMnFeCoNi PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-594189 DO - https://doi.org/10.1007/s44210-023-00026-8 SP - 1 EP - 17 PB - Springer Science and Business Media LLC AN - OPUS4-59418 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Suárez Ocano, Patricia A1 - Manzoni, Anna Maria A1 - Lopez-Galilea, I. A1 - Ruttert, B. A1 - Laplanche, G. A1 - Agudo Jácome, Leonardo T1 - Influence of cooling rate on the microstructure and room temperature mechanical properties in the refractory AlMo0.5NbTa0.5TiZr superalloy N2 - Refractory chemically complex alloys with bcc-based microstructures show great potential for high-temperature applications but most of them exhibit limited room-temperature ductility, which remains a challenge. One such example is the AlMo0.5NbTa0.5TiZr alloy, mainly consisting of a nano-scaled structure with an ordered B2 matrix and a high-volume fraction of aligned cuboidal and coherently embedded A2 precipitates. This work aims to investigate how the cooling rate after hot isostatic pressing of the AlMo0.5NbTa0.5TiZr alloy affects its microstructure and its resulting hardness and fracture toughness at room temperature. A slow cooling rate of 5 °C/min leads to a coarse microstructure consisting of aligned slabs (mean A2 precipitate ≈ 25 nm) with a nanohardness of about 8 GPa. In contrast, after the fastest cooling rate (30 °C/min), the A2 precipitates become more cubic with an edge length of ≈ 16 nm, resulting in an increase in nanohardness by 10 %. The fracture toughness is roughly independent of the cooling rate and its mean value (≈ 4.2 MPa∙m1/2) resembles that of some B2 intermetallics and other A2/B2 alloys. As the lattice misfit between the A2 and B2 phases is known to play a key role in microstructure formation and evolution, its temperature dependence between 20 and 900 °C was investigated. These findings offer insights into the evolution of the microstructure and room-temperature mechanical properties of the AlMo0.5NbTa0.5TiZr alloy, which could help the development of advanced chemically complex alloys. KW - High entropy alloy KW - Lattice misfit KW - Scanning electron microscopy KW - Transmission electron microscopy KW - X-ray diffraction KW - Refractory alloy PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-572809 DO - https://doi.org/10.1016/j.jallcom.2023.169871 SN - 0925-8388 VL - 949 SP - 169871 PB - Elsevier B.V. AN - OPUS4-57280 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fantin, Andrea A1 - Lepore, G. O. A1 - Widom, M. A1 - Kasatikov, S. A1 - Manzoni, Anna Maria T1 - How Atomic Bonding Plays the Hardness Behavior in the Al–Co–Cr–Cu–Fe–Ni High Entropy Family N2 - A systematic study on a face‐centered cubic‐based compositionally complex alloy system Al–Co–Cr–Cu–Fe–Ni in its single‐phase state is carried out, where a mother senary compound Al₈Co₁₇Cr₁₇Cu₈Fe₁₇Ni₃₃ and five of its suballoys, obtained by removing one element at a time, are investigated and exhaustively analyzed determining the contribution of each alloying element in the solid solution. The senary and the quinaries are compared using experimental techniques including X‐ray absorption spectroscopy, X‐ray diffraction, transmission electron microscopy, and first principles hybrid Monte Carlo/molecular dynamics simulations. Chemical short‐range order and bond length distances have been determined both at the experimental and computational level. Electronic structure and local atomic distortions up to 5.2 Å have been correlated to the microhardness values. A linear regression model connecting hardness with local lattice distortions is presented. KW - High entropy alloys KW - EXAFS KW - Short-range order KW - Microhardness KW - Alloy design KW - Transmission electron microscopy KW - Lattice distortion PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-593333 DO - https://doi.org/https://doi.org/10.1002/smsc.202300225 SN - 2688-4046 SP - 1 EP - 12 PB - Wiley CY - Weinheim AN - OPUS4-59333 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kimani, Martha Wamaitha T1 - Fluorescent core/shell molecularly-imprinted nanoparticles for staining sialic acid (SA) residues on tumor cells N2 - Cancer is a leading cause of death worldwide, and its early detection and resultant treatment contributes significantly to patient recovery and survival. Detection is currently based on magnetic resonance imaging and computed tomography, methods that are expensive, while processing of the results is time consuming. There is a need for low-cost cancer-detection techniques that give conclusive results in the shortest time possible. Molecularly imprinted polymers (MIPs) targeting tumor markers on cancerous cells may provide a cheaper solution for cancer detection. Thin MIP layers immobilized on particle platforms are known to give faster response times and increased selectivity in comparison to bulk MIPs. It has been reported that a fluorescent monomer can be incorporated into the MIP layer, allowing for faster detection of the target group, thus significantly shortening the turn-around time for biopsies. Changes in sialylation patterns of cell surface glycoproteins indicate malignancy. Here, we present the development of MIPs that target sialic acid-terminated glycoproteins (SA MIPs), prepared as a thin layer on a silica nanoparticle platform. A fluorescent monomer is incorporated into the MIP layer, and upon binding of the target group to the specific binding pockets in the MIP, the fluorescence signal is enhanced. Transmission electron microscopy (TEM) and scanning electron microscopy (SEM) are used for structural characterization. To validate the specificity, fluorescence changes of MIPs in the presence and absence of template are compared to their corresponding non-imprinted polymer particles (NIP). Initial binding experiments with tumor cells using fluorescence microscopy demonstrate that the presented technique shows promise as a cheaper alternative to current detection methods, while allowing for relatively shorter analysis of biopsy results. T2 - MIP 2018 CY - Hebrew University Jerusalem, Belgium House, Israel DA - 24.07.2018 KW - Sialic acid KW - MIPs KW - Fluorescence PY - 2018 AN - OPUS4-45419 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gonzalez-Martinez, I. A1 - Weinel, Kristina A1 - Feng, W. A1 - Agudo Jácome, Leonardo A1 - Gemming, T. A1 - Büchner, B. T1 - Hybrid tungsten-carbon 2D nanostructures via in-situ gasification of carbon substrates driven by ebeam irradiation of WO2.9 microparticles N2 - Since the TEM has the capacity to observe the atomic structure of materials, in-situ TEM synthesis methods are uniquely suited to advance our fundamental understanding of the bottom-up dynamics that drive the formation of nanostructures. E-beam induced fragmentation (potentially identified as a manifestation of Coulomb explosion) and electron stimulated desorption (ESD) are phenomena that have received attention because they trigger chemical and physical reactions that can lead to the production of various nanostructures. Here we report a simple TEM protocol implemented on WO2.9 microparticles supported on thin amorphous carbon substrates. The method produces various nanostructures such as WC nanoparticles, WC supported films and others. Nevertheless, we focus on the gradual graphitization and gasification of the C substrate as it interacts with the material expelled from the WO2.9 microparticles. The progressive gasification transforms the substrate from amorphous C down to hybrid graphitic nanoribbons incorporating W nanoparticles. We think these observations open interesting possibilities for the synthesis of 2D nanomaterials in the TEM. KW - Transmission electron microscope (TEM) KW - in-situ synthesis KW - Tungsten carbide KW - Nanoribbons KW - Coulomb explosion PY - 2023 DO - https://doi.org/10.1088/1361-6528/acf584 SN - 0957-4484 VL - 34 IS - 49 SP - 1 EP - 15 PB - IOP Publishing AN - OPUS4-58279 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sun, Yijuan A1 - Gawlitza, Kornelia A1 - Valderrey, Virginia A1 - Bhattacharya, Biswajit A1 - Rurack, Knut T1 - Ratiometric Molecularly Imprinted Particle Probes for Reliable Fluorescence Signaling of Carboxylate-Containing Molecules N2 - In addition to sensitivity, selectivity, and portability, chemical sensing systems must generate reliable signals and offer modular configurability to address various small molecule targets, particularly in environmental applications. We present a versatile, modular strategy utilizing ratiometric molecularly imprinted particle probes based on BODIPY indicators and dyes for recognition and internal referencing. Our approach employs polystyrene core particles doped with a red fluorescent BODIPY as an internal standard, providing built-in reference for environmental influences. A molecularly imprinted polymer (MIP) recognition shell, incorporating a green-fluorescent BODIPY indicator monomer with a thiourea binding site for carboxylate containing analytes, is grafted from the core particles in the presence of the analyte as the template. The dual-fluorescent MIP probe detects fexofenadine as the model analyte with a change in green emission signal referenced against a stable red signal, achieving a detection limit of 0.13 μM and a broad dynamic range from 0.16 μM to 1.2 mM, with good discrimination against other antibiotics in acetonitrile. By selecting a versatile dye scaffold and recognition element, this approach can be extended to other carboxylate-containing analytes and/or wavelength combinations, potentially serving as a robust multiplexing platform. KW - Core-shell particles KW - Molecular imprinting KW - Pharmaceutical contaminants KW - Self-referenced measurements KW - Fluorescence PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-609385 DO - https://doi.org/10.1021/acsami.4c09990 SP - 1 EP - 13 PB - American Chemical Society (ACS) AN - OPUS4-60938 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gadelmeier, C. A1 - Agudo Jácome, Leonardo A1 - Suárez Ocano, Patricia A1 - Glatzel, U. T1 - Effect of stacking fault energy (SFE) of single crystal, equiatomic CrCoNi and Cantor alloy on creep resistance N2 - Compared to mechanisms like solid solution strengthening, the stacking fault energy (SFE) should be considered as a further factor that influences the material properties. The effect of SFE of alloys or individual elements on strength and resistance can vary considerably. In the high-temperature regime above 700 ◦C, there are still significant gaps in the knowledge about the effect of the SFE on the mechanical properties of single-phase alloys. The effect of SFE on creep resistance of two face-entered cubic equiatomic medium and high entropy alloys, CrCoNi and CrMnFeCoNi, respectively, is evaluated to fill parts of these gaps. Using the Bridgman solidification process, the alloys were produced as single crystals and crept under vacuum at 700 ◦C up to 1100 ◦C. This work shows a significant impact of the lower SFE of CrCoNi on the creep behavior compared to the results of previous investigations of CrMnFeCoNi. The creep resistance of the former is higher over the complete temperature range. At very high temperatures, the strengthening effect of the stacking faults is significantly present. The formation of tetragonal stacking faults and extended dislocation nodes can be identified as the reason for this effect. KW - Medium entropy alloy KW - MEA KW - HEA KW - Single crystal KW - CrCoNi PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-602620 DO - https://doi.org/10.1016/j.msea.2024.146779 SN - 0921-5093 VL - A 908 SP - 1 EP - 9 PB - Elsevier B.V. AN - OPUS4-60262 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - INPR A1 - Weinel, Kristina A1 - Hahn, Marc Benjamin A1 - Lubk, Axel A1 - Feng, Wen A1 - Martinez, Ignacio Gonzalez A1 - Büchner, Bernd A1 - Agudo Jácome, Leonardo T1 - Electron-beam-induced modification of gold microparticles in an SEM N2 - Electron-beam-induced conversion of materials in a transmission electron microscope uses the high power density of a localized electron beam of acceleration voltages above 100 kV as an energy source to transform matter at the sub-micron scale. Here, the e-beam-induced transformation of precursor microparticles employing a low-energy e-beam with an acceleration voltage of 30 kV in a scanning electron microscope is developed to increase the versatility and efficiency of the technique. Under these conditions, the technique can be classified between e-beam lithography, where the e-beam is used to mill holes in or grow some different material onto a substrate, and e-beam welding, where matter can be welded together when overcoming the melting phase. Modifying gold microparticles on an amorphous SiOx substrate reveals the dominant role of inelastic electron-matter interaction and subsequent localized heating for the observed melting and vaporization of the precursor microparticles under the electron beam. Monte-Carlo scattering simulations and thermodynamic modeling further support the findings. KW - Scanning electron microscopy KW - Electron-beam-induced modification KW - Heat transfer KW - Gold microparticles KW - Nanoparticles synthesis PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-609513 UR - https://arxiv.org/html/2408.02409v1 SP - 1 EP - 9 AN - OPUS4-60951 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kingsbery, P. A1 - Manzoni, Anna Maria A1 - Suárez Ocano, Patricia A1 - Többens, D. M. A1 - Stephan-Scherb, C. T1 - High‐temperature KCl‐induced corrosion of high Cr and Ni alloys investigated by in‐situ diffraction N2 - High‐temperature KCl‐induced corrosion in laboratory air was observed in situ utilizing X‐ray diffraction. High Cr‐containing model alloys (Fe‐13Cr, Fe‐18Cr‐12Ni, and Fe‐25Cr‐20Ni) were coated with KCl and exposed to dry air at 560°C. KCl‐free alloys were studied in the equivalent atmosphere as a reference. After exposure to KCl‐free environments, all alloys showed the formation of very thin oxide layers, indicating good corrosion resistance. In contrast, KCl‐bearing alloys showed distinct damage after exposure. KW - Corrosion KW - In-situ diffraction KW - High-temperature corrosion PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-600831 DO - https://doi.org/10.1002/maco.202314224 SN - 0947-5117 SP - 1 EP - 10 PB - Wiley VHC-Verlag AN - OPUS4-60083 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Feng, Wen A1 - Gemming, Thomas A1 - Giebeler, Lars A1 - Qu, Jiang A1 - Weinel, Kristina A1 - Agudo Jácome, Leonardo A1 - Büchner, Bernd A1 - González-Martínez, Ignacio T1 - Influence of magnetic field on electron beam-induced Coulomb explosion of gold microparticles in transmission electron microscopy N2 - In this work we instigated the fragmentation of Au microparticles supported on a thin amorphous carbon film by irradiating them with a gradually convergent electron beam inside the Transmission Electron Microscope. This phenomenon has been generically labeled as “electron beam-induced fragmentation” or EBIF and its physical origin remains contested. On the one hand, EBIF has been primarily characterized as a consequence of beam-induced heating. On the other, EBIF has been attributed to beam-induced charging eventually leading to Coulomb explosion. To test the feasibility of the charging framework for EBIF, we instigated the fragmentation of Au particles under two different experimental conditions. First, with the magnetic objective lens of the microscope operating at full capacity, i.e. background magnetic field B = 2 T, and with the magnetic objective lens switched off (Lorenz mode), i.e. B = 0 T. We observe that the presence or absence of the magnetic field noticeably affects the critical current density at which EBIF occurs. This strongly suggests that magnetic field effects play a crucial role in instigating EBIF on the microparticles. The dependence of the value of the critical current density on the absence or presence of an ambient magnetic field cannot be accounted for by the beam-induced heating model. Consequently, this work presents robust experimental evidence suggesting that Coulomb explosion driven by electrostatic charging is the root cause of EBIF. KW - Electron beam-induced fragmentation KW - Coulomb explosion KW - X-ray diffraction KW - Lorenz transmission electron microscopy PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-600247 DO - https://doi.org/10.1016/j.ultramic.2024.113978 SN - 1879-2723 VL - 262 SP - 1 EP - 8 PB - Elsevier CY - Amsterdam AN - OPUS4-60024 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Prabhakara, Prathik T1 - Ein synergistischer Ansatz zur Charakterisierung anisotroper Materialien mit Hilfe von Ultraschall und Mikrostrukturanalyse N2 - Es wird eine Studie zur Charakterisierung eines anisotropen Stahls vorgestellt, bei der Ultraschalluntersuchungen mit Mikrostrukturanalysen verbunden werden. Das Material weist hohe Festigkeit und Korrosionsbeständigkeit auf, zugleich ist mit anisotropen Eigenschaften die mechanischen und betrieblichen Eigenschaften beeinflussen zu rechnen. Vorläufige Ergebnisse lassen vermuten, dass weitere Untersuchungen notwendig sind, um die Fähigkeiten und Grenzen des Materials genau zu bestimmen. Es wird ein systematischer Ansatz mit Array- Prüfköpfen, Time-of-Flight Diffraction (TOFD) Technik und mikrostrukturellen Untersuchungen angewendet, um die Wechselwirkung zwischen Anisotropie und Mikrostruktur des Stahls zu analysieren. Ultraschallprüfungen mit der TOFD-Technik und in Tauchtechnik liefern Einblicke in das anisotrope Verhalten des Werkstoffes, einschließlich entsprechenden Kornorientierung, Dämpfung und Schallgeschwindigkeitsvariation. Diese Messungen führen in Verbindung mit mikrostrukturellen Analysen zu einem tieferen Verständnis des Materialverhaltens. Unser Hauptziel ist es, ein Framework zu erstellen, welches die Ultraschallantwort anisotroper Materialien mit ihren mikroskopischen Struktureigenschaften verbindet. Die vorgestellte Methodik ermöglicht eine zerstörungsfreie und zügige Bewertung der Materialintegrität, was besonders bei der Anwendung von Hochleistungsmaterialien relevant ist. Durch diesen integrativen Ansatz werden verschiedener Charakterisierungsmethoden kombiniert, um ein umfassenderes Materialverständnis zu erreichen. T2 - DGZfP-Jahrestagung 2024 CY - Osnabrück, Germany DA - 06.05.2024 KW - Ultrasonic Testing KW - Time-offlight Diffraction (TOFD) KW - Microstructure Analysis KW - Non-Destructive Testing PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-600122 UR - https://www.ndt.net/?id=29535 AN - OPUS4-60012 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mushtaq, S. A1 - Steers, E.B.M. A1 - Barnhart, D. A1 - Churchill, G. A1 - Kasik, M. A1 - Richter, Silke A1 - Pfeifer, Jens A1 - Putyera, K. T1 - The production of doubly charged sample ions by “charge transfer and ionization” (CTI) in analytical GD-MS N2 - Normally, in analytical GD-MS, the doubly charged metallic ion signals from the sample are several orders of magnitude less than the corresponding singly charged signals. However, we have observed that using a neon plasma, the M++ signals of some elements, which have double ionization energies close to the first ionization energy of neon, are of the same order as the M+ signal. Doubly charged ions may be produced directly in the discharge cell by electron ionization (EI), and also by two electron Penning ionization (TEP), but these processes cannot explain the above effect. In this paper, we suggest that an additional process named as ‘Charge Transfer and Ionization’ (CTI) produces such ions either in their ionic ground state or in an excited state. To confirm that this process is typical of the discharges used in GD-MS and not an artefact of any particular form of cell and ion extraction system, we have carried out comprehensive experimental measurements using three different GD-MS instruments, viz., Nu Astrum, VG9000 and ELEMENT GD and our results provide clear evidence for CTI. This is the first time the process has been identified as an ionization process in analytical GD-MS. CTI must be differentiated from Asymmetric Charge Transfer (ACT), which is a “selective” process and requires a close energy match (e.g. ΔE < 0.5 eV for a strong effect). On the other hand, CTI is “non-selective” in the sense that a close energy match is not required (e.g. a strong effect is observed with ΔE ∼ 2 eV), although the process only occurs for a limited number of elements, depending on the plasma gas used and the total energy required to doubly ionize the metallic atom. KW - Titanium KW - Glow discharge processes KW - Doubly charged ions KW - The charge transfer and ionization process (CTI) KW - Krypton KW - Neon PY - 2017 DO - https://doi.org/10.1039/C6JA00415F SN - 0267-9477 SN - 1364-5544 VL - 32 IS - 9 SP - 1721 EP - 1729 PB - Royal Society of Chemistry AN - OPUS4-41108 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Straße, Anne T1 - Preliminary study to investigate the applicability of optical strain measurement technique for the detection of hot cracks in laser metal deposited layers N2 - Laser metal deposition (LMD) as an additive manufacturing technique became increasingly important in recent years and thus the demand for component safety. This is the reason, for the need for reliable in-situ defect detection techniques. For laser beam weld seams an optical measurement technique based on an optical flow algorithm was successfully used to define the critical straining conditions that lead to hot cracking. This algorithm was adapted for bead-on-plate weld seams on LMD deposited layers of IN718 alloy while performing external strain on the specimen in an externally loaded hot cacking test facility. The resulting transversal hot cracks along the weld seam were localized via X-Ray inspection and the type of cracking confirmed by Scanning Electron Microscopy (SEM). The strain distribution was measured in the vicinity of the solidification front and correlated to the detected hot cracks. Based on the results this technique could be adopted for LMD experiments. T2 - 12th CIRP Conference on Photonic Technologies [LANE 2022] CY - Fürth, Germany DA - 04.09.2022 KW - Strain measurement KW - Optical flow KW - Laser Metal Deposition (LMD) KW - Critical strain PY - 2022 AN - OPUS4-55642 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bachmann, Marcel A1 - Meng, Xiangmeng A1 - Artinov, Antoni A1 - Rethmeier, Michael T1 - Investigating defects caused by narrow pool shapes in deep penetration welding N2 - Laser beam welding is a widely used joining technique in many industrial applications. This is mainly due to its many unique advantages, especially compared to conventional arc welding processes. These advantages include, among others, highly concentrated energy deposition, low total heat input and a capacity to penetrate deep into the material while causing only small welding distortions. However, at the same time, the small dimension of the laser spot, high solidification rates, and small dimensions of the weld pool itself can provoke issues regarding the assembly tolerances of the workpiece, the hot-cracking phenomena, as well as keyhole-induced bubbles escaping from the melt. Weld pool shapes in laser beam welding are elongated at the external, free surfaces under the action of the main driving forces in the melt – such as recoil pressure and surface tension forces – while being shorter in the internal areas of the weld pool. This leads to a regular solidification sequence from the internal zones toward the free surfaces, e.g. from the bottom to the top in partial penetration welding. However, in recent studies reported in the literature and seen in the experimental and numerical investigations of BAM Bundesanstalt für Materialforschung und -prüfung in Berlin, it was found that an internal narrowing phenomenon can occur that is often accompanied by a distinct bulging of the weld bead in deeper zones. As the internal behaviour of the melt during the process is hardly optically accessible, several numerical models and experimental techniques were established to visualise the mechanisms of the formation of the bulging and the narrowing phenomenon and to reveal the consequences on the solidification sequence, pore formation, and filler metal dilution. KW - Weld pool shape KW - Laser beam welding KW - Solidification PY - 2022 SN - 1759-0752 IS - 57 SP - 28 EP - 29 PB - Europa Science CY - Cambridge, UK AN - OPUS4-56995 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kempf, A. A1 - Agudo Jácome, Leonardo A1 - Hilgenberg, Kai T1 - Influence of process-relevant parameters and heat treatments on the microstructure and resulting mechanical behavior of additively manufactured AlSi10Mg via Laser Powder Bed Fusion N2 - Within the group of additive manufacturing (AM) technologies for metals, laser powder bed fusion (L-PBF) has a leading position. Nevertheless, reproducibility of part properties has not reached sufficient maturity hindering the use for industrial applications especially for safety-relevant components. This article presents the results of various experimental tests performed with the aluminium alloy AlSi10Mg identifying reasons for the high deviations in mechanical properties. Herein, it is discussed how microstructure is influenced by different process parameters (laser power, scanning speed, energy density, building height) and how it can be adjusted by suitable post process heat treatments. The impact of resulting changes in microstructure is shown by monotonic tensile and cyclic fatigue tests considering specimens manufactured with different L-PBF machines. T2 - LiM 2021 CY - Online meeting DA - 21.06.2021 KW - Additive manufacturing KW - Laser powder bed fusion KW - AlSi10Mg PY - 2021 SP - 1 EP - 9 AN - OPUS4-52991 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kempf, A. T1 - Influence of process-relevant parameters and heat treatments on the microstructure and resulting mechanical behavior of additively manufactured AlSi10Mg via Laser Powder Bed Fusion N2 - Within the group of additive manufacturing (AM) technologies for metals, laser powder bed fusion (L-PBF) has a leading position. Nevertheless, reproducibility of part properties has not reached sufficient maturity hindering the use for industrial applications especially for safety-relevant components. This article presents the results of various experimental tests performed with the aluminium alloy AlSi10Mg identifying reasons for the high deviations in mechanical properties. Herein, it is discussed how microstructure is influenced by different process parameters (laser power, scanning speed, energy density, building height) and how it can be adjusted by suitable post process heat treatments. The impact of resulting changes in microstructure is shown by monotonic tensile and cyclic fatigue tests considering specimens manufactured with different L-PBF machines. T2 - LiM 2021 CY - Online meeting DA - 21.06.2021 KW - Additive manufacturing KW - AlSi10Mg KW - Laser powder bed fusion PY - 2021 AN - OPUS4-53046 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Melzer, Michael T1 - The Digital RM Certificate Derived from the DCC N2 - The digital calibration certificate (DCC), is based on an XML-schema, which defines its general data structure and terminology. This DCC-schema is maintained and hosted by the PTB. In oder to also provide reference material certificates in machine-readable formats, allowing its automated processing and administration, the DCC-Schema is adapted to meet the specific requirements of reference material documents. This video presentation highlights the differences and similarities of both quality documents in terms of digitalization and introduces a first attempt to a DRMC-schema. T2 - CCQM Online Workshop on Digital and FAIR Chemical and Biological Reference Data and Certificates: Challenges and Opportunities CY - Online meeting DA - 09.09.2024 KW - Reference materials KW - Digital certificates KW - QI-Digital KW - Digital reference material document KW - Digital Metrology PY - 2024 AN - OPUS4-61888 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nicolai, Marcel A1 - Bulling, Jannis A1 - Narayanan, M.M. A1 - Zeipert, Henning A1 - Prager, Jens A1 - Henning, Bernd T1 - Dynamic interface behavior in coupled plates: Investigating Lamb wave mode repulsion with a spring-based model N2 - This study investigates the phenomenon of mode repulsion in Lamb waves propagating through two coupled plates with an elastic interface. Using a spring-based coupling model and the Scaled Boundary Finite Element Method, the dispersion curves of the coupled system are analyzed under various interface conditions—weak coupling, sliding boundary, and perfect coupling. This research highlights how the mechanical stiffness of the interface influences the separation of modes and the emergence of repulsion regions. A novel focus on interface displacements reveals a unique dynamic behavior within the repulsion regions, driven by in-phase and out-of-phase oscillations of the coupled plates. The findings provide a physically grounded explanation of mode repulsion, linking it to the strain patterns in the interface. This insight lays the theoretical groundwork for future applications in material characterization and non-destructive evaluation, enabling more precise selection of Lamb wave modes for scientific and industrial purposes. KW - Lamb waves KW - Mode repulsion KW - Coupled plates KW - Elastic interface KW - Dispersion curves PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-642245 DO - https://doi.org/10.1016/j.ultras.2025.107799 SN - 0041-624X VL - 158 SP - 1 EP - 9 PB - Elsevier BV AN - OPUS4-64224 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chaudhuri, Somsubhro A1 - Krankenhagen, Rainer A1 - Lapšanská, Ivana A1 - Stamm, Michael T1 - WTB-IRT: Modelling and Measurement of Thermal Contrast in Wind Turbine Rotor Blades (WTBs) N2 - The rapid growth of wind energy infrastructure over the past two to three decades has led to an urgent need for advanced non-destructive testing (NDT) methods—both for newly installed wind turbine blades (WTBs) and for ageing components nearing the end of their service life. Among emerging techniques, passive infrared thermography (IRT) offers a promising solution by enabling contactless, time-efficient inspection based on naturally occurring thermal variations. The effectiveness of passive IRT depends on the presence of sufficient thermal contrast to distinguish surface features, subsurface structures, and defects. To better understand the possibility of obtaining such contrast in composite structures such as WTBs, a controlled study was carried out on a blade section exposed to programmed temperature transients in a climate chamber. Infrared measurements were recorded, and the thermal behaviour of the specimen was simulated using finite element models (FEM) in COMSOL Multiphysics 6.3. Although direct validation is limited by measurement uncertainties and transient effects, the comparison provides insight into the capabilities and limitations of FEM in replicating real-world thermal behaviour. This paper focuses specifically on the challenges related to the modelling approach. T2 - 18th International Workshop on Advanced Infrared Technology and Applications (AITA 2025) CY - Kobe, Japan DA - 15.09.2025 KW - Thermography KW - Wind energy KW - Wind turbine rotor blades KW - Windenergie Anlage Rotorblätter KW - FEA PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-642308 DO - https://doi.org/10.3390/proceedings2025129015 VL - 129 IS - 1 SP - 1 EP - 5 PB - MDPI CY - Basel AN - OPUS4-64230 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nicolai, Marcel T1 - Investigating Lamb wave mode repulsion with a spring-based model N2 - Lamb waves are widely utilized in material characterization, non-destructive testing (NDT), and structural health monitoring (SHM). A unique feature of Lamb waves is mode repulsion, where dispersion curves approach each other but do not cross. This phenomenon is observed in both single and multilayer plates and is influenced by wave coupling. While mode repulsion in single plates has been linked to symmetry-breaking effects, its underlying mechanism in multilayer systems remains unclear. This study investigates mode repulsion in a coupled aluminum-polycarbonate plate system using a spring-based interface model. Dispersion curves are computed via the Scaled Boundary Finite Element Method, and time-domain simulations are used to analyze the interface dynamics. Results indicate that repulsion depends on interface stiffness, distinguishing between opening and closing repulsion regions. The study further reveals that mode repulsion corresponds to distinct oscillatory behaviors in the interface, where certain wave modes induce increased coupling spring elongation, leading to localized strain. A coupled harmonic oscillator model effectively explains opening repulsion regions but does not fully capture closing regions. Findings suggest that mode repulsion could be leveraged for non-destructive evaluation of adhesive interfaces, offering insights into bond strength characterization. This research contributes to a deeper understanding of wave interactions in multilayer structures and provides a theoretical foundation for advancing NDT and SHM techniques. T2 - ICU2025 - International Congress on Ultrasonics 2025 CY - Paderborn, Germany DA - 21.09.2025 KW - Lamb waves KW - Mode repulsion KW - Coupled plates KW - Dispersion curves KW - Elastic Interfaces PY - 2025 AN - OPUS4-64225 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eggert, Lara T1 - Korrosionsuntersuchungen im maritimen Bereich N2 - Im Rahmen des Projektes H2Mare wurden verschiedene küstennahe sowie offshore Standorte beprobt, um die tatsächliche Korrosivität der Atmosphären zu bestimmen. Mit Offshore Auslagerungsversuchen auf einer Technikplattform (freibewitterter und überdachter Bereich) und an Windenergieanlagen (Außen- und Innenbereich), sollten Daten zur Korrosivität ermittelt werden. Diese stellen eine Grundlage für die dauerhafte und gleichzeitige wirtschaftliche Auslegung des Korrosionsschutzes für Offshore-Prozessanlagen dar. Neben den Korrosivitätsinformationen liefern die Auslagerungsversuche auch Informationen über die Performance typischer Konstruktionsmaterialien im Offshore Bereich, wie etwa nichtrostender Stähle sowie ausgewählter Korrosionsschutzmaßnahmen. Der Beitrag stellt ausgewählte Ergebnisse der Auslagerungskampagnen vor. T2 - H2Mare-Abschlusskonferenz CY - Rostock, Germany DA - 23.09.2025 KW - Atmosphärische Korrosion KW - Spaltkorrosion bei nichtrostenden Stählen KW - Reparaturbeschichtungen PY - 2025 AN - OPUS4-64236 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eggert, Lara T1 - Offshore-Reparaturbeschichtungen mit Chloridvorbelastung N2 - Bei maritimen Reparaturbeschichtungen ist eine chloridfreie Oberfläche nicht immer zu gewährleisten. Zur Untersuchung des Einflusses chloridhaltiger Verunreinigungen auf die Schutzwirkung maritimer Epoxid-Reparaturbeschichtungen wurden gestrahlte Stahlproben (Sa 2½) mit künstlichem Meerwasser besprüht. So entstanden drei Verunreinigungszustände: sauber (C0), leicht verunreinigt (C1) und stark verunreinigt (C2). Zwei Beschichtungen (A1 und A2) wurden appliziert und durch Ritzen und Impact-Schäden zusätzlich beansprucht. T2 - H2Mare-Abschlusskonferenz CY - Rostock, Germany DA - 23.09.2025 KW - Reperaturbeschichtung KW - Maritime Korrosion KW - Wechselzyklustest PY - 2025 AN - OPUS4-64235 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Przyklenk, A. A1 - Balsamo, A. A1 - O'Connor, D. A1 - Evans, Alexander A1 - Yandayan, T. A1 - Akgöz, S. A1 - Flys, O. A1 - Zeleny, V. A1 - Czułek, D. A1 - Meli, F. A1 - Ragusa, C. A1 - Bosse, H. T1 - New European Metrology Network for advanced manufacturing N2 - Advanced manufacturing has been identified as one of the key enabling technologies with applications in multiple industries. The growing importance of advanced manufacturing is reflected by an increased number of publications on this topic in recent years. Advanced manufacturing requires new and enhanced metrology methods to assure the quality of manufacturing processes and the resulting products. However, a high-level coordination of the metrology community is currently absent in this field and consequently this limits the impact of metrology developments on advanced manufacturing. In this article we introduce the new European Metrology Network (EMN) for Advanced Manufacturing within EURAMET, the European Association of National Metrology Institutes (NMIs). The EMN is intended to be operated sustainably by NMIs and Designated Institutes in close cooperation with Stakeholders interested in advanced manufacturing. The objectives of the EMN are to set up a permanent stakeholder dialogue, to develop a Strategic Research Agenda for the metrology input required for advanced manufacturing technologies, to create and maintain a knowledge sharing programme and to implement a web-based service desk for stakeholders. The EMN development is supported by a Joint Network Project within the European Metrology Programme for Innovation and Research. KW - Stakeholder KW - Advanced manufacturing KW - Metrology KW - European Metrology Networks (EMNs) KW - Strategic Research Agenda (SRA), PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-530618 DO - https://doi.org/10.1088/1361-6501/ac0d25 VL - 32 IS - 11 SP - 111001 PB - IOP Publishing AN - OPUS4-53061 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mohr, Gunther A1 - Scheuschner, Nils A1 - Hilgenberg, Kai T1 - In situ heat accumulation by geometrical features obstructing heat flux and by reduced inter layer times in laser powder bed fusion of AISI 316L stainless steel N2 - Material qualification for laser powder bed fusion (L-PBF) processes are often based on results derived from additively manufactured (AM) bulk material or small density cubes, although it is well known that the part geometry has a tremendous influence on the heat flux and, therefore, on the thermal history of an AM component. This study shows experimentally the effect of simple geometrical obstructions to the heat flux on cooling behavior and solidification conditions of 316L stainless steel processed by L-PBF. Additionally, it respects two distinct inter layer times (ILT) as well as the build height of the parts. The cooling behavior of the parts is in-situ traced by infrared (IR) thermography during the built-up. The IR signals reveal significant differences in cooling conditions, which are correlated to differences in melt pool geometries. The acquired data and results can be used for validation of computational models and improvements of quality assurance. KW - Selective laser beam melting KW - Thermography KW - Melt pool depth KW - Inter layer time KW - Ppreheating temperature KW - Additive Manufacturing PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-512549 DO - https://doi.org/10.1016/j.procir.2020.09.030 VL - 94 SP - 155 EP - 160 PB - Elsevier B.V. AN - OPUS4-51254 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Azimzada, Agil A1 - Meermann, Björn T1 - AF4/ICP-ToF-MS for the investigation of species-specific adsorption of organometallic contaminants on natural colloidal particles N2 - Organotin (OT) compounds, while crucial in many industrial applications, pose substantial risks to the environment and human health. The toxicity and environmental behaviour of OTs depend on their chemical form, i.e., the type and number of organic substituents. Each species thus exhibits distinct toxicity profiles and varying binding affinities to environmental colloids, which influence their mobility, bioavailability, and environmental impacts. To date, however, most studies addressed speciation and colloidal characterization separately, leaving the combined determinations of organometallics along with their carrier colloids largely elusive. Here, we develop and validate an on-line measurement system to quantify the adsorption dynamics of 10 OT species on natural colloidal particles (<500 nm). The approach integrates a versatile fractionation technique (AF4), with a state-of-the-art multi-element analyzer (ICP-ToF-MS), achieving Sn detection limits as low as 6.0 ng/L. The method separates colloid-free OT species from those bound to colloids and enables the determination of OT interactions with distinct colloidal fractions. Validated in both fractionation and detection, the method provides reliable data that could elucidate the species-specific and temporal aspects of species-colloids adsorption processes. The results feature comparative studies of 10 OT species, offering critical insights into OT mobility and distribution in environmental systems. KW - Fractionation KW - Speciation KW - Adsorption KW - Colloids KW - Organotin KW - AF4 KW - Nanoparticle characterization PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-625244 DO - https://doi.org/10.1016/j.jhazmat.2025.137320 SN - 1873-3336 VL - 488 SP - 1 EP - 11 PB - Elsevier B.V. AN - OPUS4-62524 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Tim T1 - Ultrasonic assisted milling of a CoCrFeNi medium entropy alloy N2 - Medium and High Entropy Alloys (MEA/HEA) are recently developed material classes, providing manifold applications, e.g., due to extraordinary structural properties. In that connection, the machinability as important issue for the processing of these materials was not in the scientific focus. This study focusses on experimental analysis of milling process conditions including ultrasonic assisted milling (USAM) and their effects on the resulting surface integrity of equiatomic CoCrFeNi-MEA specimens. For that reason, milling parameters (cutting speed, feed per cutting edge) were systematically varied for both conventional milling and USAM. The surface integrity was analyzed in terms of topography, defects, and residual stresses. Especially USAM leads to a decrease of occurring cutting forces and, hence, to an improvement of the surface integrity. Beneficial effects were observed in terms of lower tensile residual stresses at high cutting speed and feed per cutting edge. T2 - 6th CIRP Conference on Surface Integrity 2022, Lyon, 06 CY - Lyon, France DA - 08.06.2022 KW - Medium entropy alloy KW - Ultrasonic assisted machining PY - 2022 AN - OPUS4-55443 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Merz, Benjamin A1 - Poka, Konstantin A1 - Nilsson, R. A1 - Mohr, Gunther A1 - Hilgenberg, Kai T1 - On the challenges of hybrid repair of gas turbine blades using laser powder bed fusion N2 - Additive manufacturing (AM) processes such as laser powder bed fusion (PBF-LB/M) are rapidly gaining popularity in repair applications. Gas turbine components benefit from the hybrid repair process as only damaged areas are removed using conventional machining and rebuilt using an AM process. However, hybrid repair is associated with several challenges such as component fixation and precise geometry detection. This article introduces a novel fixturing system, including a sealing concept to prevent powder sag during the repair process. Furthermore, a high-resolution camera within an industrial PBF-LB/M machine is installed and used for object detection and laser recognition. Herein, process related inaccuracies such as PBF-LB/M laser drift is considered by detection of reference objects. This development is demonstrated by the repair of a representative gas turbine blade. The final offset between AM build-up and component is analysed. An approximate accuracy of 160 μm is achieved with the current setup. T2 - LiM 2023 CY - Munich, Germany DA - 26.06.2023 KW - Laser powder bed fusion KW - Additive manufacturing KW - Hybrid repair KW - Position detection KW - High-resolution camera PY - 2023 SP - 1 EP - 9 AN - OPUS4-57836 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reuter, T. T1 - Measurement-based Detector Characteristics for Digital Twins in aRTist 2 N2 - Various software products for the simulation of industrial X-ray radiography have been developed in recent years (e.g., aRTist 2, CIVA CT, Scorpius XLab, SimCT, Wilcore) and their application potential has been shown in numerous works. However, full systematic approaches to characterise a specific CT system for these simulation software products to obtain a truthful digital twin are still missing. In this contribution, we want to present two approaches to obtain realistic grey values in X-ray projections in aRTist 2 simulations based on measured projections. In aRTist 2, the displayed grey value of a pixel is based on the energy density incident on that pixel. The energy density is calculated based on the X-ray tube spectrum, the attenuation between source and detector as well as an energy-dependent sensitivity curve of the detector. The first approach presented in this contribution uses the sensitivity curve as a free modelling parameter. We measured the signal response at different thicknesses of Al EN-AW6082 at different tube voltages (i.e., different tube spectra). We then regarded the grey values displayed by these projections as a data regression respectively an optimisation problem and obtained the sensitivity curve that is best able to reproduce the measured behaviour in aRTist 2. The resulting sensitivity curve does not necessarily hold physical meaning but is able to simulate the real system behaviour in the simulation software. The second approach presented in this contribution is to estimate the sensitivity curve based on assumptions about the characteristics of the scintillation detector (e.g., scintillator material, scintillator thickness and signal processing characteristics). For this approach, a linear response function (linear relationship between the deposited energy per pixel and the resulting grey value) is assumed. If the detector characteristics, which affect the simulated deposited energy, are properly modelled, the slope and offset of the response function to match the measured grey values should be the same for different tube spectra. As the offset is constant and given by the grey values measured at no incident radiation, the slope is the remaining parameter to evaluate the success of the detector modelling. We therefore adapted the detector characteristics by changing the detector setup until the slope was nearly the same for all measured tube spectra. We are aware that the resulting parameters of the scintillator material and thickness might not be the real ones, but with those modelling parameters we are able to simulate realistic grey values in aRTist 2. Both of those approaches could potentially be a step forward to a full systematic approach for a digital twin of a real CT system in aRTist 2. T2 - 20th World Conference on Non-Destructive Testing (WCNDT 2024) CY - Incheon, South Korea DA - 27.05.2024 KW - Computed Tomography KW - Digital Twin KW - Simulation PY - 2024 AN - OPUS4-61776 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Orth, Anthony T1 - Sensitivitätstest für ausgewählte X-Ray CT Prüfkörper N2 - Industrial X-Ray computed tomography (XCT) is an alternative procedure to tactile coordinate measuring machines (CMM) for dimensional measurement as it has the advantage to be able to measure internal and external features. However, the uncertainty determination according to the standard VDI/VDE 2630 Part 2.1 is both complex and resource consuming. The procedure could be simplified with the help of computer simulations if a suitable digital replica of the XCT machine is available. The project CTSimU2 has the aim of establishing a guideline for evaluating the applicability of such a digital replica. In this context, the work presented here focuses on: determining the sensitivity of two specimens, on several modelling parameters; determining the significance of the modelled parameters; and estimating the sensitivity of the specimens measurands. The approach was to determine the effects of selected parameters and parameter interactions on dimensional measurands of the specimens by simulation. These effects were determined by varying the parameters in accordance with a D-optimal experimental design, with 83 runs for 10 parameters. The measurands were distances, flatness of fitted planes, cylindricities of fitted cylinders, and testing of modular transfer function on edges. By definition the effects are linked to the coefficients of the statistical model – multiple linear regression – related to the design criterion. The results yielded good models with high regression coefficients. The models for distances were dominated by the geometrical parameters, whereas parallelism and flatness responded more to x-ray parameters. The results have shown that both specimens are necessary to test the digital replica. T2 - DGZfP Jahrestagung 2024 CY - Osnabrück, Germany DA - 06.05.2024 KW - X-ray CT KW - Dimensional Measurements KW - Simulation KW - Specimen Sensitivity KW - DoE PY - 2024 AN - OPUS4-61797 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kasperl, S. T1 - Realistic simulation of real X-ray computed tomography systems with basic-qualified simulation software - the CTSimU2 project N2 - Industrial X-ray computed tomography (CT) completely captures workpieces, including their inner and outer structures for metrology purposes. However, previous effort to determine task-specific measurement uncertainty is not always justifiable. Simulating the measuring process allows to estimate measurement uncertainty numerically and to predict systematic measurement deviations. For any future simulation applications it is essential that the simulation is reliable. The WIPANO research project CTSimU2 – “Realistic Simulation of Realistic X-Ray Computed Tomography Systems with basic-qualified simulation software” aims to develop tools for realistic replication of industrial CT systems in a simulation software. As a precondition, simulation software systems must be basic-qualified by the test framework developed in the previous project CTSimU1. The test framework tests sufficient physical correctness and functionality of the software. For a realistic simulation, not only the quality of the software, but in particular the quality of the real CT system’s parameterization within the simulation software is crucial. Four steps yield the desired parametrization: First, acquire data on the real CT system (step 1), evaluate data to generate general parameter specifications (step 2), transfer parameters into the specific simulation software (step 3), and validate parameters with a suitable test (step 4). In addition to developing a toolbox with general methods for data acquisition and data evaluation, this project therefore aims to develop a test, on the basis of which the sufficiently correct simulation of a real system can be evaluated. As in the preliminary project CTSimU1, the results obtained are to be transferred into a draft guideline for the VDI/VDE 2630 series of guidelines. This article presents an overview of the project and the initial results. Acknowledgments: This work was funded through the project Wipano-CTSimU2 (WIPANO project 03TN0049A-L). WIPANO projects are financed by the German Federal Ministry for Economic Affairs and Climate Action and managed by Project Management Jülich. T2 - 20th World Conference on Non-Destructive Testing (WCNDT 2024) CY - Incheon, South Korea DA - 27.05.2024 KW - Computed Tomography KW - Simulation KW - Digital Twin PY - 2024 AN - OPUS4-61795 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Kalbe, Ute A1 - Berger, Wolfgang A1 - Simon, Franz-Georg T1 - Durchführung von Ringversuchen zur Validierung der Normen E DIN 19528 und E DIN 19529 N2 - Um den Erfordernissen des Grundwasser- und Bodenschutzes zu entsprechen ist die Kenntnis des Elutionsverhaltens von Abfall- und Bodenmaterialien erforderlich, wenn diese z.B. zur Verwertung im Straßen- oder Landschaftsbau vorgesehen sind. Im Zusammenhang mit der Novellierung der Bundes-Bodenschutzverordnung und der Einführung der Ersatzbaustoffverordnung sowie in Auswertung der Ergebnisse des BMBF-Verbundvorhabens „Sickerwasserprognose“ wurden vom DIN-Normenaus-schuss Wasserwesen, Unterausschuss „Eluierungsverfahren“ zwei Verfahren zur Elution von Fest-stoffen erarbeitet, die im Oktober 2007 als Entwürfe veröffentlicht wurden. Dabei handelt es sich um ein Säulenperkolationsverfahren zur gemeinsamen Untersuchung des Elutionsverhaltens von orga-nischen und anorganischen Stoffen (E DIN 19528) und ein Schüttelverfahren mit einem Wasser-/ Feststoff-Verhältnis (W/F) von 2 l/kg zur Untersuchung der Elution von anorganischen Stoffen (E DIN 19529). Beide Verfahren sind für Bodenmaterialien und mineralische Abfälle mit einer Korngröße bis 32 mm vorgesehen. Für Normen die in Verordnungen zitiert werden sollen, ist eine Verfahrensvalidierung erforderlich. Im Rahmen dieses Vorhabens waren die Verfahrenskenndaten auf der Grundlage von Ringversuchen zu ermitteln. Zunächst wurden vier für die Verordnungen relevante Materialien (Hausmüllverbrennungs-asche, Recyclingbaustoff, Bodenmaterial, Stahlwerksschlacke) als Referenzmaterialien (RM) aufberei-tet. Die zu analysierenden Parameter wurden unter Berücksichtigung der Regelungsrelevanz in Abstimmung mit dem Auftraggeber ausgewählt. Die RM wurden gemeinsam mit Referenzlösungen an die 53 Teilnehmer der Ringversuche ausgegeben. Die statistische Auswertung der Ringversuchsergebnisse erfolgte nach DIN 38402-42, wobei der Gesamtmittelwert aller Teilneh-mer als Sollwert herangezogen wurde. Es konnte gezeigt werden, dass akzeptable Reproduzierbarkeiten für organische und anorganische Schadstoffe durch geeignete Vorgaben sowohl für Schütteltests als auch für Säulenversuche erzielt werden können. Dies gilt insbesondere unter Berücksichtigung des breiten Korngrößenspektrums der RM, der relativ hohen zugelassenen Toleranzen für das W/F bei den Säulenversuchen und des kurzen Bekanntheitsgrades der Normenentwürfe. Die ermittelten Verfahrenskenndaten finden Eingang in die abschließende Bearbeitung der Normen. KW - Verwertung KW - Abfallmaterialien KW - kontaminierter Boden KW - Auslaugungsverhalten KW - Eluierungsverfahren KW - Schütteltest KW - Säulenperkolationsversuch KW - Sickerwasserprognose KW - Standardisierung KW - Validierung KW - Ringversuche PY - 2008 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-354756 SP - 1 EP - 275 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-35475 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schoknecht, Ute A1 - Kalbe, Ute A1 - Van Zomeren, A. A1 - Hjelmar, O. T1 - Laboratory leaching tests on treated wood according to different harmonised test procedures N2 - -Background- Laboratory leaching tests on treated wood were performed during a European robustness study in the framework of the validation of a tank leaching test procedure that has been proposed for construction products in order to determine the potential release of dangerous substances which can be transferred to soil and groundwater. The release of substances has to be determined also for materials treated with biocidal products according to the requirements of the European Biocidal Products Regulation. A similar leaching test procedure was already harmonised for treated wood for this purpose. Both test procedures were applied in parallel to wood treated with the same preservative to investigate whether the results of these tests can replace each other. Additional experiments were performed to further investigate unexpected effects of L/A ratio on leaching of copper and duration of storage of treated test specimens. -Results- Both procedures generate similar results concerning cumulative emissions of tebuconazole, copper, dissolved organic carbon and total nitrogen. The emission rates with time are in comparable ranges for both leaching protocols. Emissions of copper increased with decreasing L/A ratios. Strong correlation of copper concentrations and dissolved organic carbon as well as total nitrogen concentrations in eluates indicates that this observation is caused by co-elution of copper with organic substances. Duration of storage of treated test specimens affected emissions for the investigated wood preservative. -Conclusions- Based on these findings, results from both test procedures can be used to describe leaching characteristics and avoid double testing of treated wood to fulfil the requirements of the European regulations for either biocides or construction products. Leaching of substances from treated wood is a complex process that depends on its chemical composition and ageing processes. KW - Construction products KW - Biocidal product KW - Emission KW - Leaching KW - Tank leaching test KW - Treated wood KW - European regulation PY - 2014 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-317320 UR - http://www.enveurope.com/content/26/1/25 SN - 2190-4715 SN - 2190-4707 VL - 26 SP - 25, 1 EP - 10 PB - Springer CY - Berlin ; Heidelberg AN - OPUS4-31732 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Seeber, Henrik T1 - Investigation of Shock Wave Propagation in Soft Tissue Simulants: An Analysis of Organic Gelatin and Synthetic Gel N2 - This study investigates the effects of shock waves on soft tissue simulants, focusing on organic gelatin and a synthetic gel. Although extensive research has focused on the mechanical properties of soft tissue simulants, their behavior under shock wave conditions, such as those caused by blasts, is less understood. As explosives are increasingly used in modern combat scenarios, it is essential to study how shock waves interact with soft tissue. This knowledge is crucial for improving protective equipment and evaluating blast effects on the human body. A two-phase methodology was applied: First, organic gelatin production and synthetic gel composition were analyzed, identifying uncertainties and measuring sound speeds at varying temperatures to align with human tissue properties. Second, simulants were subjected to free-field shock waves, and embedded pressure sensors captured wave propagation, peak overpressures, and propagation velocity. Findings provide comparative insights into shock wave responses of simulants, offering a foundation for future experimental setups. KW - Shock wave generator KW - Blast injury KW - Primäre Explosionswirkung KW - Druckwelle PY - 2025 SN - 9781605956978 VL - 34 SP - 63 EP - 79 PB - DEStech Publications Inc. CY - USA AN - OPUS4-63320 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Seeber, Henrik T1 - Use of the shockwave generator for research on low-level blast effects - Monitoring vs. measurement tools N2 - In order to contribute to the research efforts on primary explosion effects, an experimental setup was created to generate realistic overpressure load cases under the most reproducible conditions and with short setup times. One focus of the project is now the applicability of this test setup for Low Level Blast (LLB) testing [1-3]. The basis of our experimental setup is the Shockwave Generator (SWG), which has already been presented in detail [4]. In addition, a stand-alone measurement system has been developed that can be worn by the operators who are exposed to LLB. The measuring system is referred to as the ´Sensor Carrier for Operator´ (StEk; German abbr.: Sensortraeger Einsatzkraft). With the StEk, it is possible to record LLB exposures in training scenarios with a measuring accuracy satisfying scientific requirements and thus to classify the corresponding LLB load case of the respective weapon system or training scenario. In the test series presented here, the StEk was attached to an operator dummy and exposed to an overpressure load case. The results of the StEk were compared with a pencil probe (PP), which was positioned symmetrically to the StEk in the undisturbed blast propagation area of the SWG. The aim of the test series was to compare the accuracy of the self-sufficient measurement setup StEk with the conventional pressure measurement method (PP). Conventional, market-available blast exposure monitoring device (BEMD) (type: B3 Blast Gauges Gen.6) were used in parallel to check their accuracy. Setup & Method The experimental setup is shown in Figure 1 (left). The StEk system was attached to a dummy placed at a 45° angle to the SWG pressure outlet at a distance of 1 m. A PP was placed axially mirrored. The sensors of the StEk were placed in the typical positions for BEMD. With reference to the incident shockwave, one sensor was placed on the chest (face-on) and one on the shoulder (side-on). The BEMDs were also placed in the same positions. The standalone StEk measurement system is described in the following. The complete measuring chain was realized as one stand-alone, self-sufficient unit. The system is based on a 20-liter backpack system, which contains the power supply, the measuring amplifier and the data acquisition system (DAQ) (Figure 1 (right)). The amplifier has four channels, an integrated 50 kHz low pass filter and is suitable for use with integrated charge piezoelectric (ICP) pressure sensors. A sampling rate of up to 2 MHz can be used Data is stored in a buffer of 64 MS. The computer, a Tablet PC, is attached to the front of the backpack to allow quick access. The pressure sensors are connected to the BNC interfaces on the outside of the housing using coiled BNC cables. The coiled BNC cables allow maximum freedom of movement and reduce mechanical stress on the couplings. In the current configuration, up to four ICP pressure sensors can be mounted on the operator (type: PCB132B38). The pressure sensors are flush-mounted in a 30 mm × 30 mm carrier plate. Results & Discussion Figure 2 (a) shows the overpressure generated by the SWG measured with the PP. The idealized pressure curve can be seen. The second peak is a reflection that occurs within the SWG. Figure 2 (b) shows the pressure measured by the BEMDs. It can be seen that both pressure curves correspond approximately to the idealized pressure curve. This is remarkable because the chest sensor was facing forward and should have a dynamic pressure component caused by the movement of the gas [5]. However, the pressure curves in Figure 2 (b) show the idealized pressure curve that should occur with a side-on overpressure measurement in the undisturbed free field. Therefore, it can be assumed that software modeling is used to generate an idealized pressure curve from the blended pressure curve that is intended to represent the overpressure that will occur. Figure 2 (c) shows the pressure curves of the ICP pressure sensors of the StEk system. It can be seen that the characteristics of the pressure curves were affected by the dynamic pressure component. The shoulder sensor, which, due to the nature of the dummy posture and position, was not exposed perfectly side-on, also showed a dynamic component. Calculations based on the peak overpressures of the PP confirm, that the reflected pressure was visible on the face-on chest sensor [5]. A limiting factor is that the sensor mounts and the dummy itself are subject to mechanical excitation, which probably explains the interference frequency seen in the pressure signal. The test results show the limitations of BEMDs for scientific investigations of weapon systems, as it is assumed that a high degree of modeling of the pressure curves takes place during post-processing. However, as the comparison of the BEMDs with the PP pressure curves shows, the pressure curve fit matches the PP pressure curve sufficiently well. This shows that a scientific measurement system such as StEk should be used initially to investigate and assess the load case from weapon systems or training scenarios in order to capture the real and complete characteristics of the load case. T2 - 8th International Forum on Blast Injury Countermeasures CY - Tokio, Japan DA - 07.05.2025 KW - Shock wave generator KW - Blast injury KW - Primäre Explosionswirkung KW - Low Level Blast PY - 2025 AN - OPUS4-63318 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Seeber, Henrik T1 - Description of a measurement setup for LLB exposures in dynamic situations using high-resolution measurement technology N2 - In order to gain an understanding of the Low Level Blast (LLB) exposure of soldiers when using weapon systems, it is necessary to characterize these weapon systems with regard to their overpressure effect [1]. Carrying out static measurements of weapon systems in the rough terrain of firing ranges and training areas poses a challenge for sensitive measurement technology. Furthermore, soldiers are often exposed to LLB in dynamic situations [2]. Therefore, commercially available blast gauges are often used, which, however, are not sufficient for high-resolution measurement of overpressure exposures with academic requirements due to their intended use [3]. Static measurement setups, such as with penile probes, must be used to characterize weapon systems, but they cannot make valid statements about the real load on dynamically behaving soldiers. However, this real load on the soldier is essential in order to be able to adequately assess the potential resulting medical effects. As part of this challenging measurement task, a prototype of a self-sufficient, high-resolution measurement system is presented, which can be used by an operator in dynamic situations without interference. The complete measuring chain was realized as a self-sufficient unit. The system is based on a 20-liter backpack system, which contains the power supply, the measuring amplifier and the measuring card (see Fig. 1, left). The measuring computer is attached to the front of the backpack to allow quick access. The measuring system is capable of recording four channels with a sampling rate of up to 2 MHz. Piezoelectric integrated charge pressure sensors are used as a high-resolution pressure sensor (type: PCB138B32). The pressure sensor is placed on a XX- carrier plates with the dimensions XY × YY. The pressure sensors are attached at the typical positions for Blast-Gauges measurements, like on the left shoulder, on the upper chest and on the back of the head. At the same time, commercial blast gauges are placed at the positions of the pressure sensors to qualify the blast gauges (type: B3 Blast Gauges Gen 6). The measuring system is referred to as a “Sensor Carrier Operator (StEk)”. As part of the functional testing of the measurement system, tests are carried out with hand weapons. For this purpose, a soldier is equipped with the StEk and blast gauges. The handguns used are the pistole P8 (caliber 9 mm) and the long rifle G36 (caliber 5.56 mm). The firing position is standing freehand. In addition, the soldier carried out an examination of the carrying comfort of the StEk as part of the training. Furthermore, it was evaluated whether the measuring chain was adequately integrated into the measuring system. The quality of the pressure measurement was also examined, whereby a direct comparison was made with the blast gauges (see Fig. 1 right). The measurement system presented here enables the combined (static and dynamic) scientific characterization of weapon systems, particularly with regard to overpressure loading. T2 - Research Specialist Meeting HFM 371 (NATO STO) CY - Toronto, Canada DA - 09.04.2025 KW - Shock wave generator KW - Blast injury KW - Primäre Explosionswirkung KW - Low Level Blast PY - 2025 AN - OPUS4-63323 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Seeber, Henrik T1 - Investigation of Shock Wave Propagation in Soft Tissue Simulants: An Analysis of Organic Gelatin and Synthetic Gel N2 - This study investigates the effects of shock waves on soft tissue simulants, focusing on organic gelatin and a synthetic gel. Although extensive research has focused on the mechanical properties of soft tissue simulants, their behavior under shock wave conditions, such as those caused by blasts, is less understood. As explosives are increasingly used in modern combat scenarios, it is essential to study how shock waves interact with soft tissue. This knowledge is crucial for improving protective equipment and evaluating blast effects on the human body. A two-phase methodology was applied: First, organic gelatin production and synthetic gel composition were analyzed, identifying uncertainties and measuring sound speeds at varying temperatures to align with human tissue properties. Second, simulants were subjected to free-field shock waves, and embedded pressure sensors captured wave propagation, peak overpressures, and propagation velocity. Findings provide comparative insights into shock wave responses of simulants, offering a foundation for future experimental setups. T2 - 34th International Symposium on Ballistics CY - Jacksonville, FL, USA DA - 19.05.2025 KW - Shock wave generator KW - Blast injury KW - Primäre Explosionswirkung KW - Druckwelle PY - 2025 AN - OPUS4-63321 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wachtendorf, Volker A1 - Kalbe, Ute A1 - Krüger, O. A1 - Bandow, Nicole ED - Brown, R. ED - Gedde, U.W. ED - Hedenqvist, M.S. T1 - Influence of weathering on the leaching behaviour of zinc and PAH from synthetic sports surfaces N2 - Synthetic materials used for outdoor sports grounds consist of a mix of inorganic, organic and polymeric compounds that show ageing due to weathering and a complex leaching behaviour by percolation of rainwater, which can limit its lifetime. Additionally, weathering exposure induces degradation processes in the polymers, which leads to the formation of new surfaces allowing water to access additional reservoirs of leachable compounds. A laboratory test comprising artificial weathering, ozonisation and subsequent leaching was developed to investigate this behaviour in a reproducible and controllable way. The experiments showed a general decline of Zn, polycyclic aromatic hydrocarbons (PAH) and total organic carbon (TOC) concentrations after an initial increase. Within this general trend, the course of concentration over exposure duration is very specific for individual sample materials and the analyte under investigation. The results indicate that weathering and degradation behaviour cannot be predicted from initial material conditions. Thus, weathering experiments are recommended to fill this gap of knowledge. KW - Athletic tracks KW - Artificial turf KW - Ageing KW - Artificial weathering KW - Polymer degradation KW - Rubber granules KW - Leaching KW - Contamination PY - 2017 DO - https://doi.org/10.1016/j.polymertesting.2017.09.021 SN - 0142-9418 SN - 1873-2348 VL - 63 IS - October SP - 621 EP - 631 PB - Elsevier Ltd. CY - Amsterdam, The Netherlands AN - OPUS4-42205 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Grimmer, Christoph T1 - Constant emitting reference material for material test procedures N2 - In industrialised countries more than 80% of the time is spent indoors. Products, such as building materials and furniture, emit volatile organic compounds (VOCs), which are therefore ubiquitous in indoor air. VOC in combination may, under certain environmental and occupational conditions, result in reported sensory irritation and health complaints. Emission concentrations can become further elevated in new or refurbished buildings where the rate of air exchange with fresh ambient air may be limited due to improved energy saving aspects. A healthy indoor environment can be achieved by controlling the sources and by eliminating or limiting the release of harmful substances into the air. One way is to use (building) materials proved to be low emitting. Meanwhile, a worldwide network of professional commercial and non-commercial laboratories performing emission tests for the evaluation of products for interior use has been established. Therefore, comparability of test results must be ensured. A laboratory’s proficiency can be proven by internal and external validation measures that both include the application of suitable emission reference materials (ERM). For the emission test chamber procedure according to EN 16516, no artificial ERM is commercially available. The EU-funded EMPIR project MetrIAQ aims to fill this gap by developing new and improved ERMs. The goal is to obtain a material with a reproducible and temporally constant compound release (less than 10% variability over 14 days). Different approaches, such as the impregnation of porous materials, are being tested. The generation as well as results of the most promising materials will be presented. T2 - Airmon 2022 CY - Bristol, UK DA - 07.11.2022 KW - Emission reference materials KW - Emission test chamber procedure KW - Quality assurance KW - Reference material PY - 2022 AN - OPUS4-56575 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Heller, C. A1 - Altmann, Korinna A1 - Braun, U. A1 - Kerndorff, A. A1 - Bannick, C.-G. A1 - Fuchs, M. A1 - Thamsen, P. U. T1 - Garment ageing in a laundry care process under household‐like conditions N2 - This study reflects typical consumer textile washing behaviour while taking into account existing standards in the household appliance and garment industries. Two garments were washed repeatedly with artificial dirt and detergent 30 times. The collected washing water was separated using fractional filtration. Textile physical tests were used to follow property changes of the garments, the microplastic release is determined using thermoextraction/desorbtion–gas chromatography/mass spectrometry and the total organic carbon was measured as a sum parameter for the organic bonded carbon. This article shows the importance of a reality‐based approach when investigating microplastics of textile origin in the laundry care process. Deposits of detergent and dirt on the textiles were detected. The total mass of sieve residues was much higher than the release of synthetic polymers. The cotton content of the garments causes a much higher fibre release than synthetic fibres. Both will lead to false results by purely gravimetric analysis because nonpolymer fibres will be included microplastic mass. The results cannot be generalised only by the main polymer type, knowledge of the textile construction must be included for final evaluation. KW - Fibre release KW - Microplastics KW - TED-GC/MS KW - Washing machine PY - 2023 DO - https://doi.org/10.1002/appl.202200086 SP - 1 EP - 8 PB - Wiley online library AN - OPUS4-56976 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Needs, concepts and state of the art: Top-down production of reference materials for micro- and nanoplastics and their use in harmonisation processes N2 - The talk explains the top-down production of materials suitable for mircoplastics and nanoplastics and the use in ILCs. T2 - EUROLAB webinar: MICROPLASTICS: regulations, standards and the role of laboratories CY - Online meeting DA - 15.02.2023 KW - Microplastics KW - Nanoplastics KW - ILC KW - Milling PY - 2023 AN - OPUS4-57008 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - PlasticsEurope - plastic powders - Reference materials N2 - The talk gives ideas about possible collaboration between BAM and PlasticEurope and their BRIGID project. T2 - Project meeting of BRIDGIT project of PlasticsEurope CY - Online meeting DA - 01.02.2023 KW - Microplastics KW - PlasticEurope PY - 2023 AN - OPUS4-57012 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Stakeholder Workshop – Plastictrace WP1 N2 - The talk is about WP1 in the PlasticTrace project funded by Euromat. The projects harmonizes microplastic analysis by developing SOPs and reference materials. WP1 is responsible for material selection and preparation. All particles are homogeneity and stability checked according to ISO guide 35. T2 - Stakeholder workshop of PlasticTrace project CY - Online meeting DA - 14.12.2022 KW - Microplastic KW - Microplastics standardisation KW - Reference materials PY - 2022 AN - OPUS4-56772 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strzelczyk, Rebecca T1 - Zeolites loaded with VOCs as reference for material emissions testing N2 - Nowadays, people spend most of their time indoors. Thus, a good indoor air quality is important. Emissions of volatile organic compounds (VOCs) from furniture and building materials can cause health complaints1. Quantitative VOC-emission testing is carried out under standardized conditions in emission test chambers. In the presented project an emission reference material (ERM) is developed that emits a defined mixture of VOCs which is required for quality assurance and -control (QA/QC) measures. Porous materials (e.g zeolites, activated carbons, MOFs or aerogels) are used as reservoir materials and impregnated with VOC. The porous materials are selected, among others, by their pore size, pore size distribution, polarity and availability. Due to their regular pore structure zeolites are tested at first. For a prediction of the emission profile, the ERM is supposed to exhibit a constant emission rate over time. The aim is a stability of ≤ 10 % change in the emission rate over a minimum of 14 days. Method For impregnation, the material is placed into an autoclave inside a rotatable basket. The VOC is added and the autoclave is closed. Afterwards, CO2 is inserted. The closed system is then heated to the supercritical point of CO2 (31 °C, 73.75 bar). In this state, the CO2 acts as solvent for the VOC. By rotating the basket, the distribution of the VOC is ensured. After a few minutes, the pressure is decreased slowly and the CO2 is released. For the determination of the emission profile, the impregnated sample is placed into an emission test chamber. These chambers can be operated either with dry or humid air (50 ± 5 % rel. humidity). Every second to third day, air samples are taken and analyzed by gas chromatography. For an ideal impregnation, several different pressures and temperatures as well as impregnation times are tested. Results Two zeolite materials tested in dry air conditions reach emission profiles with a decrease of less than 10 % over 14 days (heptane and toluene, respectively). Further it was discovered that smaller pellets of the same zeolite show better results than bigger particles. When the pore size of a zeolite is too small, e.g. 0.3 nm, the VOC cannot be absorbed sufficiently. The main disadvantage of zeolites is their hygroscopicity because it has a large impact on the release of VOC when they are used in emission test chambers under standardized test conditions (23 °C, 50 % rel. humidity). Activated carbons have emission profiles with a larger change over 14 days. However, the high hydrophobicity allows measurements in humid air conditions which was not possible with the before mentioned hygroscopic zeolites. It is possible to impregnate powdered materials as well, and thus powdered non-hygroscopic (n.h.) zeolites were impregnated. Their emission profiles are comparable to those of the activated carbons. The use of methylated hygroscopic zeolites with a decrease in hygroscopicity did not yield successful emission measurements. The change over 14 days is calculated only for the stable phase (~250–300 h). The desired stability of ≤ 10 % change of the emission rate over 14 days could already be reached under dry testing conditions. Further investigations under humid conditions show that zeolites with high Si/Al-ratios are non-hygroscopic and comparable to activated carbons (20–30 % change). The next step is to reduce the change in the emission rate of these materials to the aimed ≤ 10 % over 14 days. T2 - Deutsche Zeolithtagung CY - Jena, Germany DA - 28.02.2024 KW - VOC KW - Emission KW - Quality assurance KW - Reference material KW - Zeolite PY - 2024 AN - OPUS4-59843 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strzelczyk, Rebecca T1 - Constant emitting reference material for emissions test procedures N2 - Since nowadays people spend most of their time indoors, a healthy environment is essential. Volatile organic compounds (VOCs) emitted from furniture and building materials are reported to cause health complaints. Therefore, the usage of low emitting materials will improve the indoor air quality. Quantitative VOC emission testing is usually conducted in emission test chambers under specified controlled conditions as described in DIN 16000-9 and DIN EN 16516. For reasons of quality control/quality assurance (QC/QA) and for a better comparability of test results from different laboratories, suitable emission reference materials (ERM) are needed. Here, it is important to have a homogenous material with known emission rates over a specific time. Different approaches can be found in literature, inter alia polymer films loaded with the target compound to be released again, or a lacquer material to which a VOC mixture is added. After curing of the lacquer, the material can be loaded into a test chamber. Drawback of those approaches are their relatively fast decreasing emission profiles. For QC/QA purposes according to the test standards, VOC sources with constant emission profiles are desirable. The EU-funded research project MetrIAQ “Metrology for the determination of emissions of dangerous substances from building materials into indoor air” is working on a multi-component ERM with an envisaged instability of ≤ 10 % in the emission rate over at least 14 days. Within a doctoral thesis porous materials are impregnated with VOCs. Supercritical CO2 is used as solvent. Thus, the impregnated material does not contain any solvent that may show a measurable amount of emission in the emission test chamber. Furthermore, CO2 has the benefits to have a good availability and low costs. For the selection of porous materials several properties like the pore size, the surface, and the interaction with the components in the atmosphere need to be considered. The impregnation method is optimised while the different porous materials are tested. For the selection of porous materials the pores need to be large enough for the VOC molecules, further influence of the pore size is tested. T2 - Healthy Buildings CY - Aachen, Germany DA - 11.06.2023 KW - VOC KW - Emission KW - Quality assurance KW - Reference material PY - 2023 AN - OPUS4-59842 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Boateng, Francis Twumasi A1 - Ewert, Uwe A1 - Kannengießer, Thomas A1 - Zscherpel, Uwe A1 - Griesche, Axel A1 - Kromm, Arne A1 - Hohendorf, Stephan A1 - Redmer, Bernard T1 - Real-time radiography for observation of crack growth during GTA (Gas Tungsten Arc) welding N2 - In situ crack detection in the mushy zone and the solid weld of a gas tungsten arc (GTA) weld using X-ray imaging during welding is a new research area for NDT inspection. Usually, NDT flaw detection is done after the complete solidification of the weld seam. In this paper, we present the use of real-time radiography with a minifocus X-ray source (YXLON X-ray tube Y.TU 225-D04) and a 75μm pixel size digital detector array (Dexela 1512) for the acquisition of 2D radiographic images by a sequence of exposures with time intervals of 80 ms for hot crack detection during single pass bead-on-plate GTA welding of 3 mm thick plates of aluminium alloy AlMgSi (6060). An analysis of the crack distribution in the weld sample is conducted from the acquired 2D radiographs and its corresponding 3D volumetric reconstruction achieved by linear coplanar digital laminography. This in situ approach opens new possibilities in the field of hot crack research by having the direct information of both the crack initiation and growth and its correlation to the welding parameters. KW - Hot cracking KW - Radiography KW - GTA welding KW - Aluminium alloys KW - Real-time operation PY - 2016 DO - https://doi.org/10.1007/s40194-016-0351-7 SN - 0043-2288 SN - 1878-6669 VL - 60 IS - 5 SP - 931 EP - 937 AN - OPUS4-37128 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pasternak, H. T1 - Advanced residual stress assessment of plate girders by welding simulation: An overview N2 - Welded plate girders are used in heavy steel construction, industrial buildings and bride construction. Residual stresses are present in all plate structures. They are mainly caused by welding. In addition, they influence the load bearing capacity of these welded components. However, Eurocode (EC) does not provide any specific residual stress patterns for consideration of residual stress impact on load capacity. Hence, the decision for a particular problem has to be made by the designer. Many codes, including EC 3, permit the use of non-linear finite element analysis (FEA) for the design of structures. This contribution gives an overview on recent research topics: modeling, experimental measuring and evaluation of residual stresses as well as welding simulation tools and simplified methodologies for assessment of weld residual stresses. T2 - Modern Building Material, Structures and Techniques - MBMST 2016 CY - Vilnius, Lithuania DA - 26.05.2016 KW - Residual stresses KW - Welding KW - Measurement KW - Numerical modeling KW - Component PY - 2016 AN - OPUS4-37028 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Launert, B. T1 - Residual stress influence on the flexural buckling of welded I-girders N2 - Welded plate girders are used in heavy steel construction, industrial buildings and bride construction. Residual stresses are present in all plate structures. They are mainly caused by welding. In addiiton, they influence the load bearing capacity of these welded components. However, Eurocode (EC) does not provide any specific residual stress patterns for consideration of residual stress impact on load capacity. Hence, the decision for a particular problem has to be made by the designer. Many codes, including EC 3, permit the use of non-linear finite element analysis (FEA) for the design of structures. Recent developments in the last years, enabled the use of computerized models instead of laboratory experiments. In this scope, the FE-model should include all relevant factors properly. This important if considering that weld residual stresses can be a critical assessment factor. In addition, measuring of residual stresses is difficult, time consuming and expensive, it is therefore common to use founded distribution functions (e.g. Swedish BSK 99). Welding simulation tools offer new possibilities for a realistic assessment of weld-induced stresses and deformations. However, the modeling and the computational effort for large structural components is still not in a practicable range and a simplified methodology is in needed. As a result, a new approach (suitable for capacity analysis) is presented and detailed in the present contribution. T2 - 10th International Conference on Residual Stresses CY - Sydney, Australia DA - 03.07.2016 KW - Welding KW - Residual stresses KW - Load capacity KW - Numerical modeling KW - Component PY - 2016 AN - OPUS4-37027 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Thermal desoprtion analysis of hydrogen trapping in micro-alloyed high strength steels N2 - Hydrogen can cause unexpected material failure under consideration of stresses (external/internal) during manufacturing, processing or service of the materials. This failure is mostly based on a certain degradation of the mechanical properties. Thus, the correlation of hydrogen trapping vs. a respective microstructure is necessary for high strength steels. Thus, the scope of this work is the improvement of existing hydrogen trap models by verification of activation energies for hydrogen traps as well as the influence of the determination method. In this scope, the thermal desorption method is appropriate to distinguish between different hydrogen traps. Nevertheless, the specimen temperature has to be accounted very carefully in case of calculating the necessary trap energy. T2 - IIW Intermediate Meeting, Meeting of commission II-A CY - Madrid, Spain DA - 29.02.2016 KW - Thermal desorption analysis (TDA) KW - Hydrogen trapping KW - High strength steels KW - Degradation KW - Heat treatment condition PY - 2016 AN - OPUS4-35544 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael A1 - Kannengießer, Thomas T1 - Measurement and numerical modeling of residual stress distribution in welded HSLA component-like I-girders N2 - Currently, residual stresses in welded HSLA (high strength low alloyed steels) are considerded by simplified “robust” procedures fixed in common standards (such as Eurocode 3). The models are mostly based on specimens from mild steel with lower strength. For HSLA, necessary material data is less available for realistic assessment of the appearing residual stresses in typical I-girders. Hence, the economic benefit of HSLA steels in scope of load bearing capacity cannot fully be exploit. Thus, the scope of this work is the measurement of weld residual stresses in component-like I-girders S355 and S690 by sectioning method and subsequent verification by global structural welding simulation. T2 - IIW Intermediate Meeting, Meeting of commision II-A CY - Madrid, Spain DA - 29.02.2016 KW - I-girder KW - Weld residual stresses KW - Numerical simulation KW - Sectioning method PY - 2016 AN - OPUS4-35543 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Experimental simulation of dissimilar weld metal in high manganese steels by arc metling technique N2 - High manganese steels have great potential for use in automotive lightweight constructions (like car body structures) due to their superior strength and formability. In this scope, welding is the most common joining technique for sheet metal with challenges especially of dissimilar weld joints. In this case, the formation of martensite has to be considered resulting in a certain propability of brittle fracture in a respective load condition. In addition, no reliable weld metal microstructure prediction is possible with currently available constitution diagrams like the Schaeffler or WRC1992-diagram. Thus, the arc melting technique offers the possibility to investigate the effects of dilution on microstructures and properties of weld metal of high manganese steels. The results suggested that a complex indentification of microstructures is possible by directed experiments using the arc metling technique T2 - IIW Intermediate Meeting, Meeting of commission II-A CY - Madrid, Spain DA - 29.02.2016 KW - Arc melting technique KW - Dissimilar weld joints KW - High manganese steel KW - Constitution diagram PY - 2016 AN - OPUS4-35546 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhang, Lei A1 - Kannengießer, Thomas T1 - Austenite grain growth and microstructure control in simulated heat affected zones of microalloyed HSLA steel N2 - The roles of microalloying niobium, titanium and vanadium for controlling austenite grain growth, microstructure evolution and hardness were investigated at different simulated heat affected zones (HAZ) for high strength low alloy (HSLA) S690QL steel. High resolution FEG-SEM has been used to characterize fine bainitic ferrite, martensite and nanosized second phases at simulated coarse and fine grain HAZs. It was found that for Ti bearing steel (Ti/N ratio is 2) austenite grain had the slowest growth rate due to the presence of most stable TiN. The fine cuboidal particles promoted intragranular acicular ferrite (IGF) formation. Nb bearing steel exhibited relatively weaker grain growth retardation compared with titanium bearing steels and a mixed microstructure of bainite and martensite was present for all simulated HAZs. IGF existed at coarse grain HAZ of Ti+V bearing steel but it was totally replaced by bainite at fine grain HAZs. Hardness result was closely related to the morphology of bainitic ferrite, intragranular ferrite and second phases within ferrite. The microstructure and hardness results of different simulated HAZs were in good agreement with welded experimental results. KW - Hardness measurement KW - Microstructure KW - Microalloyed steel KW - Welding KW - Grain growth PY - 2014 DO - https://doi.org/10.1016/j.msea.2014.06.106 SN - 0921-5093 VL - 613 SP - 326 EP - 335 PB - Elsevier B.V. AN - OPUS4-36520 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhang, Lei A1 - Kannengießer, Thomas T1 - HAZ softening in Nb-, Ti- and Ti plus V-bearing quenched and tempered steel welds N2 - Three high-strength Nb-, Ti- and Ti + Vmicroalloyed S690QL steels were welded to investigate the formation of softened HAZ and its impact on tensile properties. The welding was performed with three levels of heat input to produce softened zones with different characteristics (softening width, minimum hardness and softening ratio), and then, further tensile tests were done to study their influence on weld performance. The results showed that Ti bearing steel exhibited the lowest resistance to softening with the presence of largest soften width and lowest hardness value, causing final tensile failure occurred at softened HAZ. The metallurgical reason for the lower hardness is the high fraction of coarse ferrite. Nb- and Ti + V-bearing steels suffered moderate softening, due to high hardenability with addition of Mo, Nb and V, but the softening effect did not remarkably influence the tensile properties of these two steels. KW - Microalloyed steels KW - QT steel KW - Alloy addition KW - MAG welding KW - Heat-affected zone softening PY - 2016 DO - https://doi.org/10.1007/s40194-016-0299-7 SN - 0043-2288 VL - 60 IS - 2 SP - 177 EP - 184 PB - Springer CY - Heidelberg, Germany AN - OPUS4-36312 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schaupp, Thomas T1 - Einfluss der Wärmeführung auf die Wasserstoffverteilung im Schweißgut hochfester Feinkornbaustähle N2 - In vielen Industriebranchen werden zunehmend hochfeste Feinkornbaustähle mit Streckgrenzen ≥ 690 MPa eingesetzt. Allerdings werden mit zunehmender Festigkeit deutlich höhere Anforderungen an deren schweißtechnische Verarbeitung gestellt, da gerade die Sensibilität gegenüber einer Degradation der mechanischen Eigenschaften, durch den beim Schweißen aufgenommenen Wasserstoff, mit steigender Festigkeit stark zunimmt. In der vorliegenden Präsentation sind Ergebnisse aus vergleichenden Untersuchungen mit konventionellem Übergangslichtbogen und modifiziertem Sprühlichtbogen mit reduziertem Nahtöffnungswinkel hinsichtlich der Wasserstoffaufnahme beim Schweißen unter Variation von Streckenenergie, Arbeitstemperatur und Nachwärmprozedur dargestellt. Grundsätzlich ist den erarbeiteten Ergebnissen zu entnehmen, dass im Schweißgut von Stumpfstoßverbindungen mit reduziertem Nahtöffnungswinkel erhöhte mittlere Wasserstoffkonzentrationen vorliegen. Geeignete Wärmeführungen führten zu einer signifikanten Reduzierung der Wasserstoffkonzentration beim Einsatz der Nahtkonfiguration mit abgesenktem Nahtöffnungswinkel. Dabei erwies sich eine Nachwärmprozedur aus der Schweißwärme heraus als zielführend. Des weiteren sind Gradienten der Wasserstoffkonzentration in Blechdickenrichtung aufgezeigt. T2 - Sitzung des NA 092-00-05 GA „Gemeinschaftsarbeitsausschuss NAS/NMP: Zerstörende Prüfung von Schweißverbindungen (DVS AG Q 4/Q 4.1)“ CY - Halle (Saale), Germany DA - 14.03.2018 KW - Hochfester Feinkornbaustahl KW - MAG-Schweißen KW - Wasserstoffkonzentration KW - Nachwärmung KW - Wärmeführung PY - 2018 AN - OPUS4-44899 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Merz, Benjamin T1 - On the challenges of hybrid repair of gas turbine blades using laser powder bed fusion N2 - Additive manufacturing (AM) processes such as laser powder bed fusion (PBF-LB/M) are rapidly gaining popularity in repair applications. Gas turbine components benefit from the hybrid repair process as only damaged areas are removed using conventional machining and rebuilt using an AM process. However, hybrid repair is associated with several challenges such as component fixation and precise geometry detection. This article introduces a novel fixturing system, including a sealing concept to prevent powder sag during the repair process. Furthermore, a high-resolution camera within an industrial PBF-LB/M machine is installed and used for object detection and laser recognition. Herein, process related inaccuracies such as PBF-LB/M laser drift is considered by detection of reference objects. This development is demonstrated by the repair of a representative gas turbine blade. The final offset between AM build-up and component is analysed. An approximate accuracy of 160 μm is achieved with the current setup. T2 - LiM 2023 CY - Munich, Germany DA - 26.06.2023 KW - Laser powder bed fusion KW - Additive manufacturing KW - Hybrid repair KW - Position detection KW - High-resolution camera PY - 2023 AN - OPUS4-57837 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Thermal desorption spectroscopy for identification of diffusion and trapping in CoCrFeMnNi high-entropy alloy at 1,000 bar high-pressure hydrogen N2 - First studies on the mechanical behavior of high-entropy alloys (HEAs) in high-pressure hydrogen environment are available. In contrast, the underlying hydrogen absorption, diffusion and trapping in these HEAs like the Cantor-alloy was less in the scientific scope so far. For that reason, the CoCrFeMnNi-HEA was compared to a conventional AISI 316L austenitic steel, by exposing to high-pressure hydrogen charging at 200 bar and very-high pressure at 1,000 bar. Thermal desorption analysis (TDA) was applied with different heating rates (0.125 K/s to 0.500 K/s). The underlying TDA spectra were analyzed in terms of a reasonable peak deconvolution to into a defined number of peaks and the calculation of the activation energies for the respective and predominant hydrogen trap sites. Both materials show a comparable hydrogen diffusivity. The obtained activation energies suggest that in case of the CoCrFeMnNi-HEAs an interaction of the austenitic phase as well as the direct atomic bonding of hydrogen to the metal atoms are the dominant traps, since “impurities” such as carbides or inclusions are only present in trace amounts. Available literature suggests that the Cr and Mn-content is here of special interest for the direct hydrogen bonding at solute atoms. Despite the activation energy, the trap occupancy rate must be considered in terms of a pressure-related hydrogen absorption. The derived apparent hydrogen solubility was in the order: 316L < CoCrFeMnNi-HEA for both charging pressures. Especially, the 1,000 bar values lead to noteworthy results with > 70 wt.ppm for the AISI 316L and >130 wt.ppm for the CoCrFeMnNi. In fact, both the hydrogen diffusion and trapping data on gaseous high-pressure hydrogen charged HEAs are rare so far. The results of the present study allow a deeper understanding of hydrogen trapping in the regarded CoCrFeMnNi-system. T2 - 1st Conference on Hydrogen in Materials Science and Engineering (H2-MSE) CY - Freiburg, Germany DA - 11.02.2025 KW - High-entropy alloy KW - Hydrogen diffusion KW - High-pressure charging KW - Thermal desorption analysis PY - 2025 AN - OPUS4-62543 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Benjamin, Merz T1 - Advanced camera calibration for lens distortion correction in hybrid additive manufacturing processes N2 - Hybrid additive manufacturing is becoming increasingly important in the field of additive manufacturing. Hybrid approaches combine at least two different manufacturing processes. The focus of this work is the build-up of geometries onto conventionally manufactured parts using laser-based powder bed fusion of metals (PBF-LB/M). The hybrid build-up requires a precise position detection system inside the PBF-LB/M machines to determine the exact position of the existing component. For this purpose, high-resolution camera systems can be utilized. However, the use of a camera system is associated with several challenges. The captured images are subject to various distortions of the optical path. Due to these distortions, it is not possible to use the images for measurements and, therefore, it is not possible to calculate the positions of objects. In this study a homography matrix is calculated to correct keystone distortion in the images. Different calibration patterns have been tested for the calculation of the homography matrix. The influence of the number of calibration points on the precision of position detection of objects is determined. Furthermore, the influence of an additional camera calibration by using ChArUco boards is evaluated. The result is a camera calibration workflow with associated calibration pattern for a precise position detection of parts inside PBF-LB/M machines allowing a hybrid build-up with minimum physical offset between base component and build-up. T2 - euspen’s 24th International Conference & Exhibition CY - Dublin, Ireland DA - 10.06.2024 KW - Aditive Manufacturing KW - Hybrid build-up KW - Position detection KW - Camera calibration PY - 2024 AN - OPUS4-60600 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Influence of weld repair by gouging on the residual stresses in high strength steels N2 - Carbon arc-air gouging is a common technology when repairing defects in welded structures. Often this technique is applied in repeated cycles even on the same location of the joint. Due to the multiple heat input by gouging and subsequent re-welding, the residual stresses are strongly influenced. This can become crucial when microstructure and mechanical properties are adversely affected by multiple weld reparations. Knowledge about the relation of gouging and residual stresses is scarce but important when high strength steels, which are sensitive to residual stresses, are processed. The present study shows the effect of repair welding on a high strength steel structural element. The weld and the heat affected zone were subjected to multiple thermal cycles by gouging and subsequent repair welding. The residual stresses were determined by X-ray diffraction at different positions along the joint. The results showed that the residual stress level has increased by the repair cycles. This is most pronounced for the heat affected zone. Adapted welding procedures may prevent detrimental residual stress distributions. T2 - International Conference on Residual Stresses 10 CY - Sydney, Australia DA - 03.07.2016 KW - Repair welding KW - Residual stress KW - Carbon arc-air gouging PY - 2016 AN - OPUS4-36886 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Launert, B. A1 - Szczerba, R. A1 - Gajewski, M. A1 - Rhode, Michael A1 - Pasternak, H. A1 - Gizejowski, M. T1 - The buckling resistance of welded plate girders taking into account the influence of post-welding imperfections - Part 1: Parameter study N2 - Welding is the most important joining technique and offers the advantage of customizable plate thicknesses. On the other hand, welding causes residual stresses and deformations influencing the load carrying capacity. Their consideration in the design requires simple and fast models. Though welding simulation has contributed to accurately access to these values nowadays, their application to large components remains still in a less practicable range. Nevertheless, many studies emphasized the need to make corrections in recently available simplified models. Especially the influence of residual stresses seems somewhat overestimated in many cases if comparing conventional structural steel S355 and high-strength steel S690. In the age of computer-aided design, an improved procedure to implement weld-inducted imperfections appears overdue. This will be presented in two parts. The first part illustrates the potential influence of post-welding imperfections exemplified for weak axis buckling in comparison with the general method in accordance with Eurocode 3. Residual stresses and initial crookedness were varied systematically in order to produce a scatter band of capacities. An approach to characterize the borders of these imperfections was untertaken before that. The excessive scattering of reduction factors for the load bearing capacity demonstrates the importance of these variables. Results were finally evaluated against advanced simulation models which will be further detailed in part two of this contribution. KW - Welded Plate Girders KW - Stability KW - Post-welding Imperfections KW - Residual Stresses KW - Parameter Study PY - 2017 DO - https://doi.org/10.3139/120.110964 SN - 0025-5300 SN - 2195-8572 VL - 59 IS - 1 SP - 47 EP - 56 PB - Carl Hanser Verlag CY - München AN - OPUS4-38922 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Scheuschner, Nils A1 - Oster, Simon A1 - Mohr, Gunther A1 - Hilgenberg, Kai T1 - Comparison of NIR and SWIR thermography for defect detection in Laser Powder Bed Fusion N2 - Since laser powder bed fusion (PBF-LB/M) is prone to the formation of defects during the building process, a fundamental requirement for widespread application is to find ways to assure safety and reliability of the additively manufactured parts. A possible solution for this problem lies in the usage of in-situ thermographic monitoring for defect detection. In this contribution we investigate possibilities and limitations of the VIS/NIR wavelength range for defect detection. A VIS/NIR camera can be based on conventional silicon-based sensors which typically have much higher spatial and temporal resolution in the same price range but are more limited in the detectable temperature range than infrared sensors designed for longer wavelengths. To investigate the influence, we compared the thermographic signatures during the creation of artificially provoked defects by local parameter variations in test specimens made of a nickel alloy (UNS N07208) for two different wavelength ranges (~980 nm and ~1600 nm). KW - Laser powder bed fusion KW - PBF-LB/M KW - Thermography KW - Additive manufacturing KW - NDT PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-610380 DO - https://doi.org/10.1016/j.procir.2024.08.122 VL - 124 SP - 301 EP - 304 PB - Elsevier B.V. AN - OPUS4-61038 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schaupp, Thomas T1 - Hydrogen distribution in multi-layer welds of steel S960QL N2 - High-strength low-alloyed (HSLA) steels with yield strength ≥ 690 MPa have increasing im-portance in steel construction and civil engineering. However, weld processing of those steels is a major challenge. The susceptibility for degradation of mechanical properties of weld joints sig-nificantly increases in presence of hydrogen and can result in hydrogen assisted cracking (HAC). Generally, risk for HAC increases with increasing yield strength of HSLA steels. To min-imize the incidence of HAC, it is essential to gain knowledge about both the (1) absorbed hydro-gen amount and its distribution in the weld seam and (2) options to lower the amount of intro-duced hydrogen. Existing standards recommend heat treatment procedures (interpass tempera-ture or post weld heat treatment) to reduce the diffusible hydrogen concentration in weldments. In this context, different weld seam geometries should be considered. For HSLA steel fabrication weld processing with seam opening angles of 45° to 60° is typical. Modern weld technologies allow welding with seam opening angles of 30° - reduced welding time and costs. In the present study, the hydrogen distribution in multi-layer welds of a 960 MPa HSLA steel was analysed. Influence of different seam opening angles as well as heat input, interpass temperature and post weld heat treatments were investigated. The welded samples were quenched in ice water imme-diately after welding and subsequently stored in liquid nitrogen. After defined warming up, small specimens were machined from the weld seam by water jet cutting. The diffusible hydrogen concentration was measured by carrier gas hot extraction with coupled mass spectrometer. The results showed, that low heat input and post weld heat treatment procedures can lower hydrogen concentrations in welds. Furthermore, a gradient of the hydrogen concentration was identified with increasing weld pool depth. By varying the seam opening angles different hydrogen concen-trations were measured. T2 - 3rd International Conference on Metals & Hydrogen CY - Ghent, Belgium DA - 29.05.2018 KW - Hydrogen KW - Welding KW - High-strength steels KW - Heat treatment KW - Carrier gas hot extraction PY - 2018 AN - OPUS4-45076 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhang, L. A1 - Kannengießer, Thomas T1 - lnfluence of microalloy design on heat-affected zone toughness of S690QL steels N2 - Three high-strength Nb-,.Ti- and Ti+ V-bearing S690QL steels were welded to investigate and compare the effects of microalloy addition on heat-affected zone (HAZ) toughness. Charpy V notch impact tests from three microalloyed welds under different cooling rates have been performed. Fractographic examination shows that several factors, including large-sized grain, upper bainite or hard second phase, interact to determine brittle fracture and impaired toughness in Nb-bearing weld with high heat input. In contrast to this reduced toughness, Ti-bearing welds exhibits satisfied toughness regardless of at fast or slow cooling. This is attributed to its limited austenite grain and refines favorable intragranular acicular ferrite structure. Moreover, in the case of such refined structure as matrix, TiN particles are found to be irrelevant to the facture process. The crystallographic results also confirm that high-angle boundaries between fine ferrites plates provide effective barriers for crack propagation and contribute to improved toughness. KW - High-strength steels KW - Microalloyed steels KW - Toughness KW - Cooling rate KW - Microstructure PY - 2018 DO - https://doi.org/10.1007/s40194-018-0558-x VL - 62 IS - 2 SP - 339 EP - 350 PB - Springer CY - Heidelberg, Germany AN - OPUS4-44792 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schaupp, Thomas T1 - Bewertung der Kaltrissempfindlichkeit beim Schweißen höherfester Feinkornbaustähle mittels Implant-Test N2 - Höherfester Feinkornbaustahl mit Streckgrenzen von 960 MPa findet in vielen Industriebranchen zunehmend Einsatz. Allerdings werden mit zunehmender Festigkeit deutlich höhere Anforderungen an deren schweißtechnische Verarbeitung gestellt. Die Sensibilität gegenüber einer Degradation der mechanischen Eigenschaften kann durch den beim Schweißen aufgenommenen diffusiblen Wasserstoff zunehmen. Eine mögliche wasserstoffunterstützte Kaltrissbildung ist die Folge. In dem Vortrag werden vergleichende Untersuchungen von konventionellem Übergangslichtbogen und modifiziertem Sprühlichtbogen mittels Implant-Test vorgestellt. Der Einsatz beider Lichtbögen führt zu ähnlichen kritischen Implantspannungen. Jedoch kommt es beim modifiziertem Sprühlichtbogen zu einer zeitverzögerten Rissbildung. Zudem unterscheidet sich die Bruchtopographie der beiden Fälle. T2 - Forschungsseminar CY - Otto-von-Guericke-Universität Magdeburg, Gemany DA - 27.06.2018 KW - Höherfester Stahl KW - Wasserstoff KW - Implant-Test KW - MAG-Schweißen KW - Spannung PY - 2018 AN - OPUS4-45309 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Welding stress control in high-strength steel components using adapted heat control concepts N2 - High-strength steels are increasingly applied in modern steel constructions to meet today’s lightweight requirements. Welding of these steels demands a profound knowledge of the interactions between the welding process, cooling conditions, heat input and the resulting metallurgical occurrences in the weld and its vicinity. Additionally, welding stresses may be detrimental for the safety and performance of high-strength steel component welds during fabrication and service, especially due to the high yield ratio. For a development of strategies to adjust welding heat control, all these effects should be considered, to reach a complete exploitation of the high-strength steel potential. In recent researches at BAM, multilayer GMAW experiments were performed with high-strength steels, in which cooling conditions and resulting microstructure were analysed for varied heat control parameters. The application of a unique 3d-operating testing facility and X-ray diffraction measurements allowed the analysis of local stresses in the weld while welding and cooling under component relevant shrinkage restraints. As a result, correlations between material behaviour, welding and cooling condition and the arising multi-axial stresses and forces were found. Based on this study, statements for the development of adapted heat control concepts were derived, which are presented by means of specific analysis examples. T2 - IIW Intermediate Meeting C-II/CIX CY - Genua, Italy DA - 05.03.2018 KW - Process parameters KW - Residual stresses KW - GMA Welding KW - Restraint KW - High-strength steels PY - 2018 AN - OPUS4-45500 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Fügetechnik in Wasserstofftechnologien: Erzeugung, Transport, Speicherung, Nutzung N2 - Der Vortrag gibt einen kurzen Überblick über die Bedeutung der Fügetechnik in Wasserstofftechnologien und über zukünftige FuE-Bereiche. Fügetechnologien haben dabei wesentliche Bedeutung für die Umsetzung von technischen Komponenten der Wasserstofftechnologien. Forschungsschwerpunkte ergeben sich insbesondere für die Erzeugung und den Transport des Wasserstoffs. T2 - Vortragsreihe des DVS Bezirksverbandes Berlin CY - Berlin, Germany DA - 22.02.2023 KW - Wasserstoff KW - Fügetechnik KW - Forschung KW - Review PY - 2023 AN - OPUS4-57040 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Tim T1 - Local mechanical properties of TIG dissimilar metal welded high entropy alloy with austenitic steel AISI 304 N2 - High entropy alloys (HEA) are a new class of materials that have been investigated since the early 2000s and offer great potential to replace conventional alloys. However, since they sometimes have significant contents of expensive alloying elements such as Co or Ni, their use is only conceivable in highly stressed areas of components. For this purpose, the weldability with conventional alloys such as high-alloy austenitic steels must be investigated. In addition to the resulting microstructure, the mechanical properties are also fundamental for the usability of HEAs in DMWs. For this purpose, TIG welds of CoCrFeMnNi HEA (cold rolled and recrystallized state) with AISI 304 austenitic steel are investigated. These mechanical properties are analyzed in this work by means of tensile tests and local hardness measurement. The local strain behavior of the welded joints is also characterized by means of Digital Image Correlation (DIC). The results of the local hardness measurement show a clear influence of the initial condition of the HEA on the HAZ. Thus, the HEA in the cold-rolled condition shows a clear softening because of recrystallization processes in the HAZ. On the other hand, there is no influence on the hardness of the weld metal, which is approx. 200 HV0.1 in both cases. The tensile tests show a consistent failure of the weld in the weld metal. However, regardless of the HEA condition, strengths in the range of the recrystallized HEA (RM ~ 550–600 MPa) are achieved, although with significantly reduced fracture elongations. T2 - IIW Intermediate Meeting of Commission II-A CY - Garching, Germany DA - 06.03.2023 KW - High-entropy alloy KW - Welding KW - Dissimilar metal weld (DMW) joint KW - Mechanical properties KW - Digital image correlation PY - 2023 AN - OPUS4-57108 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - D'Accardi, E. T1 - Capability of active thermography to detect and localize pores in Metal Additive Manufacturing materials N2 - A powerful tool to understand, demonstrate and explain the limits of the pulsed technique in terms of detectability and localizability of AM keyhole pores has been assessed by comparing the active thermographic approach (both experimental and FEM simulations) to Computed Tomography results; ✓ µCT results demonstrate that the intended defect geometry is not achieved; indeed a network of voids (microdefects consisting of small sharp-edged hollows with a complicated, almost fractal, inner surface) was found; ✓ both Exp-PT and FEM results explains clearly why no indication of defect related to the thermal contrasts could be found during the investigation of an uncoated surface. However, the application of further data evaluations focusing on the thermal behavior and emissivity evaluation (PPT post data processing) enable the detection of some defects; ✓ coating facilitates a closer inspection of inner defects, but inhomogeneities of the coating could impair the spatial resolution and lead to the emergence of hotspots (the FEM simulation reached its limit with this extreme geometry where a 25 µm thin disc is considered at a 1 cm thick specimen in millisecond time resolution); ✓ both Exp-PT and FEM results allow the conclusion that very short pulses of 200 ms or shorter should be sufficient to detect these defects below, but near the surface; besides a short duration of the thermal phenomenon it should be emphasized, about 0.04 s (high frame rate camera); T2 - Convegno AIAS 2020 CY - Online meeting DA - 02.09.2020 KW - Additive Manufacturing KW - Laser powderbed fusion KW - Pores KW - Thermography PY - 2020 AN - OPUS4-51922 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Breese, Philipp Peter T1 - Comparison of NIR and SWIR thermography for defect detection in laser powder bed fusion N2 - Since laser powder bed fusion (PBF-LB/M) is prone to the formation of defects during the building process, a fundamental requirement for widespread application is to find ways to assure safety and reliability of the additively manufactured parts. A possible solution for this problem lies in the usage of in-situ thermographic monitoring for defect detection. In this contribution we investigate possibilities and limitations of the VIS/NIR wavelength range for defect detection. A VIS/NIR camera can be based on conventional silicon-based sensors which typically have much higher spatial and temporal resolution in the same price range but are more limited in the detectable temperature range than infrared sensors designed for longer wavelengths. To investigate the influence, we compared the thermographic signatures during the creation of artificially provoked defects by local parameter variations in test specimens made of a nickel alloy (UNS N07208) for two different wavelength ranges (~980 nm and ~1600 nm). T2 - 13th CIRP Conference on Photonic Technologies - LANE 2024 CY - Fürth, Germany DA - 15.09.2024 KW - Additive Manufacturing KW - Laser Powder Bed Fusion KW - Nondestructive Testing KW - Defect Detection KW - Thermography PY - 2024 AN - OPUS4-61285 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Korrosion und Korrosionsschutzverfahren: Teil 1 Grundlagern der Korrosion metallener Werkstoffe N2 - Der Übersichtsvortrag vermittelt Kenntnisse zu den Grundlagen der Korrosion metallischer Werkstoffe für das KKS Grundlagenseminar für erdverlegte Anlagen und Stahlbetonbau zur Vorbereitung auf die Zertifikatsprüfung DIN EN 15257. Diese Kenntnisse bilden die Grundlage zum Verständnis der Beeinflussung von Korrosionssystemen durch die Anwendung kathodischer Schutzmaßnahme T2 - Fachausbildung Kathodischer Korrosionsschutz - Grundlagenkurs für erdverlegte Anlagen, Stahlbeton und Innenschutz CY - Online meeting DA - 14.02.2024 KW - Korrosion KW - Atmosphäre KW - Passivität KW - Stahl KW - Nichtrostender Stahl PY - 2024 AN - OPUS4-59531 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kannengießer, Thomas A1 - Kromm, Arne T1 - Design-specific influences on local weld displacement and hot cracking N2 - The action of thermomechanical effects and of external geometrical restraint conditions on hot crack formation was to be investigated. Autogenous GTA welds have been made on Aluminium 6083 plate under the conditions of free shrinkage as well as varied restraint intensity. Local deformation associated with the moving weld pool was monitored using extensometers placed at opposite ends of the joint. Linear interpolation was used to approximate displacement between the extensometers. External structural restraint and defined variation of the restraint intensity, respectively, have a major impact on the transverse displacement mechanism of the weld edges during welding and are directly linked to solidification cracking. Crack initiation and growth is believed associated with the rapid outward displacement of the material behind the moving weld pool, experienced at the weld start. Outward displacement makes it more difficult to feed solidification shrinkage, the root cause of solidification cracking. As welding proceeds, the rate of outward movement gradually decreases and crack growth eventually stops when local base material begins moving inward (i.e. helping to feed solidification shrinkage). The direction, magnitude, and rate of local deformation (inward vs outward) depends upon a complex interaction between thermal expansion and restraining forces, affected by the restraint intensity. T2 - II. International Conference on Welding and Joining of Materials (ICWJM 2007) CY - Cusco, Peru DA - 2007-04-16 KW - Hot cracking KW - Local weld displacement KW - Restraint intensity KW - Aluminium alloy PY - 2007 SP - 1 EP - 9 PB - Pontificia Universidad Católica del Perú CY - Lima AN - OPUS4-14770 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chaudry, Mohsin Ali A1 - Mohr, Gunther A1 - Hilgenberg, Kai T1 - Experimental and numerical comparison of heat accumulation during laser powder bed fusion of 316L stainless steel N2 - Heat accumulation during laser powder bed fusion (LPBF) of metallic build parts can adversely affect their microstructure and mechanical properties. To study the heat accumulation during 316L steel based parts manufactured by LPBF, a finite element method (FEM) based numerical study is carried out. For the investigation, a computationally efficient FEM based model, where the whole layer is simultaneously exposed to a heat source, is used. The simulation results are compared with experimental results to validate the numerical model. While considering different influencing factors such as volumetric energy density (VED) and inter-layer time (ILT), the FEM model is shown to successfully simulate the process of heat accumulation during LPBF based manufacturing of a cuboidal shaped geometry. It is shown that ILT and VED have a significant effect on heat accumulation. The validated numerical model provides a good basis for the optimization of processing parameters and geometries for a future investigation of a reduction of heat accumulation effects. Furthermore, it can be used to quickly provide preheating boundary conditions for detailed investigations by different model approaches at a finer scale for future studies. KW - Laser powder bed fusion KW - Finite element method KW - Heat accumulation KW - Inter-layer time PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-545115 DO - https://doi.org/10.1007/s40964-022-00282-x SP - 1 EP - 13 PB - Springer AN - OPUS4-54511 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Elsayed, H. A1 - Zocca, Andrea A1 - Franchin, G. A1 - Bernardo, E. A1 - Colombo, P. T1 - Hardystonite bioceramics from preceramic polymers N2 - In this work, we demonstrated that the hardystonite (Ca2ZnSi2O7) bioceramics can be produced withhigh phase purity, starting from different preceramic polymers and suitable fillers (precursors for CaOand ZnO) after heating at 1200◦C in air. Open-celled hardystonite foams were easily prepared from a filler-containing silicone resin using hydrazine as foaming agent. The fabrication of cellular structures using a preceramic polymer and fillers was possible because the polymeric melt allowed for the entrapment of the gases generated by the decomposition of hydrazine, and the simultaneous cross-linking of the preceramic polymer enabled the retention of the foam structure. Samples with a well-developed hierarchical porous structure, with an open porosity ranging from ∼65 to ∼81 vol% and an average cell window size ranging from 150 to 500 µm were produced. The hardystonite components possessed a compressive strength ranging from ∼1.4 to ∼2.1 MPa. KW - Bioceramics KW - Silicate KW - Hardystonite KW - Preceramic Polymers PY - 2016 DO - https://doi.org/10.1016/j.jeurceramsoc.2015.10.034 SN - 0955-2219 VL - 2016/36 SP - 829 EP - 835 PB - Elsevier Ltd. AN - OPUS4-37445 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pasternak, H. T1 - Residual stresses and imperfections in welded high-strength I-shape sections N2 - This article addresses the imperfections in high-strength steel I-shape sections caused by weld assembly. Load influencing imperfections are assumed mainly as deviations from the ideal shape (e.g. bending distortion) and longitudinal residual stresses. The quality of a numerically aided design of components exposed to either compression and/or bending is significantly dependent on those parameters. In this scope, major gaps in knowledge are still present. Eurocode (EC) is providing robust simplified models that date back to the 1960's and 70's. As a result, the ultimate limit state (ULS) is approached on a quite conservative basis. The investigations are presented in this article are aimed to give further guidance on these values in component-like specimens in the context of Eurocode. T2 - 6th Conference on Structural Engineering, Mechanics and Computation CY - Cape Town, South Africa DA - 05.09.2016 KW - Residual stresses KW - Weld imperfections KW - I-shape sections KW - High-strength steel KW - Numerical modeling PY - 2016 AN - OPUS4-37635 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Griesche, Axel T1 - Measurement of Hydrogen Distributions in Metals by Neutron Radiography and Tomography N2 - Neutron imaging is a valuable tool for measuring hydrogen distributions qualitatively and quantitatively in metals. Time-resolved neutron radiography allows to measure hydrogen mass flow inside cm thick steel samples with ~10 s temporal resolution. Hydrogen accumulations around cracks in embrittled iron samples can be visualized three-dimensionally by neutron tomography. This quality of information allows new insights for the analysis of damage mechanisms on a micrometer scale, e.g. of hydrogen blistering. Even the gas pressure of molecular hydrogen in crack cavities has been measured from tomographic reconstructions to be in the range of 5 MPa to 15 MPa for technical iron. Further, this method is non-destructive and provides local information in situ and in all three dimensions with a spatial resolution of 20 - 30 µm. The combination with other methods gives a new quality of information, e.g. of the hydrogen allocation on fractured surfaces. T2 - Symposium on large scale facilities CY - Berlin, Germany DA - 09.03.2020 KW - Hydrogen embrittlement KW - Neutron imaging KW - Hydrogen diffusion KW - Neutron radiography KW - Neutron tomography PY - 2020 AN - OPUS4-50548 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Korrosion und Korrosionsschutzverfahren: Teil 2 Korrosionsschutzverfahren N2 - Der Vortrag thematisiert die Grundlagen des Korrosionsschutzes. Dieser kann planungs-,werkstoff oder mediumsseitig erfolgen oder mit elektrochemischen Methoden umgesetzt werden. Der Vortrag beschreit die Korrosivitäten der Atmosphären und welche Maßnahmen für den Korrosionsschutz daraus abgeleitet werden können. T2 - Fachausbildung Kathodischer Korrosionsschutz - Grundlagenkurs für erdverlegte Anlagen, Stahlbeton und Innenschutz CY - Online meeting DA - 14.02.2024 KW - Korrosion KW - Nichtrostende Stähle KW - Passivität KW - Korrosionsschutz PY - 2024 AN - OPUS4-59530 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Günster, Jens T1 - Layerwise slurry deposition of technical ceramics for Additive Manufacturing N2 - The use of water based ceramic slurries as feedstock for the additive manufacture of ceramics has many advantages which are not fully exploit yet. In the layerwise slurry deposition (LSD) process a slurry with no or low organic content is repetitively spread as thin layers on each other by means of a doctor blade. During the deposition, the ceramic particles settle on the previously deposited and dried material to form thin layers with a high packing density (55-60%). The LSD therefore shares aspects both of tape casting and slip casting. The LSD differentiates from the classical powder-based AM layer deposition, which typically achieves with a flowable coarse grained powder a low packing density (35-50%) only, consequently hindering the ability of sintering ceramic parts to full density. The LSD is coupled with the principles of selective laser sintering (SLS) or binder jetting, to generate novel processes which take advantage of the possibility of achieving a highly dense powder-bed. Contrary to the LSD process, which requires drying of each individual layer, the direct interaction of ceramic slurries with intense laser radiation is a promising approach for the additive manufacture of ceramics, also. This presentation will provide a detailed discussion of the specific features of the slurry based processes, potentialities and issues connected to the layer deposition and describe the most recent developments in their application to technical ceramics. T2 - WAC Forum 2016 CY - Ravenna, Italy DA - 13.06.2016 KW - additive manufacturing PY - 2016 AN - OPUS4-38052 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mühler, T. T1 - Generation of ceramic green bodies in the additive manufacturing by Laser Induced Slip-casting (LIS) N2 - For the additive manufacture of large components usually powder-based methods are used. A powder is deposited layer wise by a recoater, then, the component structure is printed to the powder bed or sintered by a laser. In slurry based methods, the slurry is deposited by a doctor blade and dried before the printing of binder or the laser treatment. The new method of laser-induced slip casting is also a slurry-based method and the layers deposited sequential. However the slip is not dried and the structure is written directly by a laser into the suspension. The wall thickness of the ceramic material can be adjusted by the laser spot size and treatment time. The water is evaporated by the laser and a green body is formed locally. Because of its porosity, water is taken from the surrounding suspension and the wall thickness of the green body increases with treatment time. Due to the use of highly filled suspensions, the green body is stable in the ceramic slurry. Large green bodies can be built which have no visible layers in the microstructure. T2 - 91. DKG Jahrestagung & Symposium Hochleistungskeramik 2016 CY - Freiberg; Germany DA - 07.03.2016 KW - additive manufacturing KW - ceramics PY - 2016 AN - OPUS4-38060 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hickel, Tilmann T1 - Research data infrastructures as enablers for materials design N2 - Suitable material solutions are of key importance in designing and producing components for engineering systems – either for functional or structural applications. Materials data are generated, transferred, and introduced at each step along the complete life cycle of a component. A reliable materials data space is therefore crucial in the digital transformation and an important prerequisite for machine learning in materials science. Therefore, the consortium NFDI MatWerk aims to develop a sustainable infrastructure for the standardized digital representation of materials science and engineering (MatWerk). The goal is to seamlessly integrate decentralized data and metadata, experimental and computational workflows, and a materials ontology to maximize interoperability and reproducibility of materials data processing. To this end, data use profiles of participant projects from different sub-disciplines are analyzed to identify the most relevant scientific scenarios within MatWerk. Similarly, the Plattform MaterialDigital (PMD) is committed to provide a prototypical infrastructure for the digitalization of materials in an industrial context implemented by decentralized data servers, semantic data schemas and digital workflows. The standards, methods, and tools developed within the PMD are deployed and consolidated within the context of currently more than 20 BMBF-funded academic and industrial research consortia. Scientific workflow environments represent a major focus area, including efforts to improve the definition and representation of digital workflows, as well as their distribution in form of a workflow store. In this presentation we will describe the overarching visions behind these initiatives, their status, and progress of dissemination with a focus on the workflow activities and the connection to machine learning applications. Following the philosophy of both consortia, specific examples will be used to demonstrate innovative and pragmatic solutions. T2 - MLEdays TUHH 2023 CY - Hamburg, Germany DA - 25.09.2023 KW - Digital Infrastructure KW - Workflows KW - Integrated Development Environment PY - 2023 AN - OPUS4-58853 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wandtke, Karsten T1 - Residual stress formation in DED-arc manufactured high strength steel components N2 - Additive manufacturing (AM) processes enable the efficient production of advanced constructions. New developments in topology optimization are leading to weight-optimized designs of increasing complexity. Direct energy deposition processes (DED) such as wire and arc-based additive manufacturing are an important method of additive manufacturing. The wire filler metals enable a wide range of materials, while the arc process provides a high deposition rate compared to laser and powder-based processes. Combined with the use of high-strength steels, the thickness of walls or components can be significantly reduced in the context of lightweight construction, which results in significant savings in energy, costs, time and resources. Suitable high-strength steel filler metals are commercially available for DED-arc AM processes. However, guidelines and quantitative knowledge about welding stresses and cold cracking issues during component production and service are lacking. This limits the industrial application considerably. In a joint project of BAM and Chemnitz University of Technology, the main influences and complex interactions of material, production process, design and processing steps on the residual stress level are investigated. The aim is to develop processing recommendations and a cold cracking test for economical processing and stress-related design of high-strength steels with DED-arc. This study focuses on residual stress analysis by neutron diffraction (ND) and X-ray diffraction (XRD) on defined test specimens. The ND analysis were performed at the Paul Scherrer Institute- Villigen, Switzerland (PSI) and the XRD analysis at BAM. The study shows a quantitative and qualitative comparison of the residual stress magnitudes and distribution between the component bulk (ND) and surface (XRD) analyses. The ND analysis reveals that in DED-arc AM walls the residual stresses dominate in the direction of welding and are negligibly small in each case transverse to the direction of welding. The topology of the analyzed residual stresses shows almost identical residual stress maps compared to XRD. In addition, the residual stresses are significantly influenced by the solid phase transformation of the material due to low cooling times and less post heat treatment cycles of following AM layers in the area of the top layer. T2 - IIW Intermediate Meeting C-XIII CY - Online meeting DA - 20.04.2023 KW - Additive Manufacturing KW - High strength steel KW - Residual Stress PY - 2023 AN - OPUS4-59308 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Diffusion and trapping of gaseous hydrogen charged CoCrFeMnNi-HEA vs. austenitic steel AISI 316L at pressure up to 1000 bar N2 - First studies on the mechanical behavior of high-entropy alloys (HEAs) in high-pressure hydrogen environment are available. In contrast, the underlying hydrogen absorption, diffusion and trapping in these HEAs like the Cantor-alloy was less in the scientific scope so far. For that reason, the CoCrFeMnNi-HEA was compared to a conventional AISI 316L austenitic steel, by exposing to high-pressure hydrogen charging at 200 bar and very-high pressure at 1,000 bar. Thermal desorption analysis (TDA) was applied with different heating rates (0.125 K/s to 0.500 K/s). The underlying TDA spectra were analyzed in terms of a reasonable peak deconvolution to into a defined number of peaks and the calculation of the activation energies for the respective and predominant hydrogen trap sites. Both materials show a comparable hydrogen diffusivity. The obtained activation energies suggest that in case of the CoCrFeMnNi-HEAs an interaction of the austenitic phase as well as the direct atomic bonding of hydrogen to the metal atoms are the dominant traps, since “impurities” such as carbides or inclusions are only present in trace amounts. Available literature suggests that the Cr and Mn-content is here of special interest for the direct hydrogen bonding at solute atoms. T2 - MSE 2024: International Materials Science and Engineering Congress CY - Darmstadt, Germany DA - 24.09.2024 KW - High-entropy alloy KW - Hydrogen KW - Trapping KW - Diffusion KW - High-pressure charging PY - 2024 AN - OPUS4-61156 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tang, Lei A1 - Magdysyuk, Oxana V. A1 - Jiang, Fuqing A1 - Wang, Yiqiang A1 - Evans, Alexander A1 - Kabra, Saurabh A1 - Cai, Biao T1 - Mechanical performance and deformation mechanisms at cryogenic temperatures of 316L stainless steel processed by laser powder bed fusion: In situ neutron diffraction N2 - Manufacturing austenitic stainless steels (ASSs) using additive manufacturing is of great interest for cryogenic applications. Here, the mechanical and microstructural responses of a 316L ASS built by laser powder bed fusion were revealed by performing in situ neutron diffraction tensile tests at the low-temperature range (from 373 to 10 K). The stacking fault energy almost linearly decreased from 29.2 ± 3.1 mJm⁻² at 373 K to 7.5 ± 1.7 mJm⁻² at 10 K, with a slope of 0.06 mJm⁻²K⁻¹, leading to the transition of the dominant deformation mechanism from strain-induced twinning to martensite formation. As a result, excellent combinations of strength and ductility were achieved at the low-temperature range. KW - Condensed Matter Physics KW - General Materials Science KW - Mechanics of Materials KW - Metals and Alloys KW - Mechanical Engineering PY - 2022 DO - https://doi.org/10.1016/j.scriptamat.2022.114806 SN - 1359-6462 VL - 218 SP - 1 EP - 7 PB - Elsevier BV CY - Amsterdam AN - OPUS4-59317 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mohr, Gunther T1 - Repräsentative Prüfkörper – Ein Beitrag zur Komponentensicherheit beim pulverbettbasierten Laserstrahlschmelzen (PBF-LB/M) N2 - Die thermische Historie beim additiven Aufbau von komplexen Realkomponenten und geometrisch primitiven Prüfkörpern unterscheidet sich signifikant. Daraus können Eigenschaftsunterschiede resultieren, die zu unterschiedlichem Materialverhalten führen können. In diesem Vortrag wird das Konzept repräsentativer Probekörper eingeführt, das eine Übertragung thermischer Historien von komplexen Geometrien auf einfache Geometrien ermöglicht und hierdurch zu einer besseren Vergleichbarkeit der Werkstoffeigenschaften führen soll. T2 - Schweißen - Österreichs Fachmesse für Füge-, Trenn- und Beschichtungstechnik CY - Wels, Austria DA - 23.04.2024 KW - Additive manufacturing KW - Thermal history KW - Laboratory specimens KW - In situ monitoring KW - Representative specimens PY - 2024 AN - OPUS4-60261 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Giese, Marcel T1 - Charakterisierung der WIG und FSW-Mischverbindungen neuartiger Multielement-Legierungen mit einem austenitischen Stahl N2 - Multielement-Legierungen (MPEA - Multiple Principal Element Alloys, gemeinhin auch als Hochentropielegierungen bezeichnet) stellen eine neue Klasse von Werkstoffen dar, die aus mindestens drei Legierungselementen mit jeweils 5 bis 35 Atom-% bestehen. Somit unterscheidet sich diese Legierungskonzept fundamental von konventionellen Werkstoffen wie Stahl oder Nickellegierungen. Hierzu werden die Legierungselemente gezielt ausgewählt und die Mikrostrukturen ein- und zum Teil auch mehrphasig eingestellt. Das Ziel ist dabei, hochinnovative MPEA mit individuell einstellbaren Eigenschaften für die industrielle Anwendung zu identifizieren. Dabei werden insbesondere Zielkonflikte, wie bspw. der Trade-off zwischen Festigkeit und Duktilität bei konventionellen Stählen, überwunden. Insbesondere die hohe mechanische Festigkeit bei höchster Korrosionsbeständigkeit sind bei bestimmten Legierungssystemen von hohem Interesse. Hier kann u.a. die Substitution klassischer hochlegierter Stähle oder von Ni-Basislegierungen perspektivisch erfolgen. In den letzten 20 Jahren lag der Fokus jedoch auf der reinen Materialsynthese. Mit der Zunahme verfügbarer Werkstoffquantitäten, stehen Verarbeitungsfragen, wie werkstoff- und beanspruchungsgerechte Füge- bzw. Schweißverfahren jetzt im Mittelpunkt. Der Schweißeignung von MPEA wurde bis Ende 2022 nur äußert wenig Aufmerksamkeit zuteil. Erfahrungen zu Mischverbindungen (sogenannte DMWs - Dissimilar Metal Welds) fehlen dabei vollständig, sind jedoch essenziell für die Anwendung dieser Werkstoffe in Verbindung mit konventionellen Werkstoffen. Die vorliegende Studie präsentiert erstmals im deutschen Sprachraum, die umfassenden experimentellen Ergebnisse zur Schweißeignung von MPEA-Mischverbindungen und der resultierenden Mikrostruktur. Dazu wurden zwei äquiatomare MPEAs CoCrFeMnNi (Hochentropie-) und CoCrNi (Mittelentropielegierung) mittels WIG- und Rührreibschweißen mit einem konventionellen, hochlegierten und austenitischen Cr-Ni-Stahl (1.4301) gefügt. Die erstmals untersuchten DMWs resultierten dabei in sehr interessanten Mikrostrukturen, mechanisch-technologische Eigenschaften wurden durch instrumentierte Zugversuche gewonnen, die gleichzeitig der Ermittlung der lokalen Verformung im Schweißnahtbereich dienten (durch Verwendung der berührungslosen DIC-Digital Image Correlation-Technik). Dabei zeigt sich für beide Schweißverfahren eine Erweichung in der WEZ der MPEAs sowie eine geringfügig verminderte Zugfestigkeit. Durch die Experimente konnte der prinzipielle Nachweis der Schweißeignung der MPEAs für DMWs mit konventionellen Werkstoffen erbracht werden, die auch eine dementsprechende mechanische Beanspruchbarkeit ermöglichen. Dies ermöglicht zielgerichtete weitere Betrachtungen dieser höchst innovativen Werkstoffe. T2 - DVS Congress 2023 CY - Essen, Germany DA - 11.09.2023 KW - Hochentropiewerkstoff KW - Schweißen KW - Rührreibschweißen KW - Mechanische Eigenschaften KW - Digitale Bildkorrelation (DIC) PY - 2023 AN - OPUS4-58306 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Dissimilar metal TIG weld joints of multiple principal element alloys (MPEA) to austenitic steel 304 N2 - Multi-element alloys (MPEA - Multiple Principal Element Alloys) represent a new class of materials consisting of at least three alloying elements, each with 5 to 35 atomic %. This material class includes high-entropy alloys (HEA, with n ≥ 4 elements). The underlying alloying concept differs fundamentally from conventional materials such as the Fe-based steel. For this purpose, the alloying elements are specifically selected, and the microstructures are adjusted in a single-phase and, in some cases, multi-phase manner. The aim is to identify highly innovative MPEA with individually adjustable properties for industrial applications. In the last 20 years, however, the focus has been on pure material synthesis. With the increase in available material quantities, the focus is on processing issues such as joining and welding processes. In that connection, the weldability of MPEAs has received very little attention so far. Experience with dissimilar metal welds (DMWs) is completely lacking but is essential for the application of these materials if joint to conventional materials. This study presents selected experimental results on the weldability of MPEA-DMWs and the resulting microstructures. For this purpose, the equiatomic CoCrFeMnNi (HEA) was investigated in cold-rolled (CR) and heat-treated (HT) condition and joined by tungsten inert gas (TIG) welding to an austenitic stainless steel 304. The DMWs showed defect-free conditions (no lack of fusion, cracks and so on), whereas the cold-rolling increases the microhardness. The global mechanical properties were obtained by instrumented tensile tests of cross-weld samples and showed sufficient yield and tensile strength comparable to that of the individual base materials (BM). The local strain conditions were determined by digital image correlation and showed the highest local strains to occur in the intermixed weld metal. Indeed, the preferred fracture location of the cross-weld tensile samples was in the weld metal. Finally, the experiments proofed the weldability of the MPEAs to conventional 304. This enables targeted further considerations for example as structural materials. T2 - FEMS EUROMAT 2023 CY - Frankfurt a. M., Germany DA - 04.09.2023 KW - Multi-principal element alloys KW - TIG welding KW - Dissimilar metal weld (DMW) joint KW - Microstructure KW - Mechanical properties KW - Digital Image Correlation (DIC) PY - 2023 AN - OPUS4-58222 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Monavari, Mahshid A1 - Homaeigohar, Shahin A1 - Medhekar, Rucha A1 - Nawaz, Qaisar A1 - Monavari, Mehran A1 - Zheng, Kai A1 - Boccaccini, Aldo R. T1 - A 3D-Printed Wound-Healing Material Composed of Alginate Dialdehyde–Gelatin Incorporating Astaxanthin and Borate Bioactive Glass Microparticles N2 - In this study, a wound dressing composed of an alginate dialdehyde−gelatin (ADA-GEL) hydrogel incorporated by astaxanthin (ASX) and 70B (70:30 B2O3/CaO in mol %) borate bioactive glass (BBG) microparticles was developed through 3D printing. ASX and BBG particles sti.ened the composite hydrogel construct and delayed its in vitro degradation compared to the pristine hydrogel construct, mainly due to their cross-linking role, likely arising from hydrogen bonding between the ASX/BBG particles and ADA-GEL chains. Additionally, the composite hydrogel construct could hold and deliver ASX steadily. The composite hydrogel constructs codelivered biologically active ions (Ca and B) and ASX, which should lead to a faster, more e.ective wound-healing process. As shown through in vitro tests, the ASX-containing composite hydrogel promoted fibroblast (NIH 3T3) cell adhesion, proliferation, and vascular endothelial growth factor expression, as well as keratinocyte (HaCaT) migration, thanks to the antioxidant activity of ASX, the release of cell-supportive Ca2+ and B3+ ions, and the biocompatibility of ADA-GEL. Taken together, the results show that the ADA-GEL/BBG/ASX composite is an attractive biomaterial to develop multipurposed wound-healing constructs through 3D printing. KW - General Materials Science PY - 2023 DO - https://doi.org/10.1021/acsami.2c23252 SP - 1 EP - 12 PB - American Chemical Society (ACS) AN - OPUS4-58548 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael A1 - Erxleben, Kjell A1 - Richter, Tim A1 - Schröpfer, Dirk T1 - Charakterisierung der WIG und FSW-Mischverbindungen neuartiger Multielement-Legierungen mit einem austenitischen Stahl N2 - Multielement-Legierungen (MPEA - Multiple Principal Element Alloys), gemeinhin und partiell fälschlicherweise auch als Hochentropielegierungen bezeichnet) stellen eine neue Klasse von Werkstoffen dar, die aus mindestens drei Legierungselementen mit jeweils 5 bis 35 Atom-% bestehen. Somit unterscheidet sich dieses Legierungskonzept fundamental von konventionellen Werkstoffen wie Stahl oder Nickellegierungen. Hierzu werden die Legierungselemente gezielt ausgewählt und die Mikrostrukturen ein- und zum Teil auch mehrphasig eingestellt. Das Ziel ist dabei, hochinnovative MPEA mit individuell einstellbaren Eigenschaften für die industrielle Anwendung zu identifizieren. Dabei werden insbesondere Zielkonflikte, wie bspw. der Trade-off zwischen Festigkeit und Duktilität bei konventionellen Stählen, überwunden. Insbesondere die hohe mechanische Festigkeit bei höchster Korrosionsbeständigkeit sind bei bestimmten Legierungssystemen von hohem Interesse. Hier kann u.a. die Substitution klassischer hochlegierter Stähle oder Ni-Basislegierungen perspektivisch erfolgen. In den letzten 20 Jahren lag der Fokus jedoch auf der reinen Materialsynthese. Mit der Zunahme verfügbarer Werkstoffquantitäten, stehen Verarbeitungsfragen, wie werkstoff- und beanspruchungsgerechte Füge- bzw. Schweißverfahren jetzt im Mittelpunkt. Der Schweißeignung von MPEA wurde bisher nur äußert wenig Aufmerksamkeit zuteil. Erfahrungen zu Mischverbindungen (DMWs - Dissimilar Metal Welds) fehlen dabei vollständig, sind jedoch essenziell für die Anwendung dieser Werkstoffe in Verbindung mit konventionellen Werkstoffen. Die vorliegende Studie präsentiert erstmals im deutschen Sprachraum, die umfassenden experimentellen Ergebnisse zur Schweißeignung von MPEA-Mischverbindungen und der resultierenden Mikrostruktur. Dazu wurden zwei äquiatomare MPEAs in Form einer Co20Cr20Fe20Mn20Ni20 (Hochentropie-) und Co33.3Cr33.3Ni33.3 (Mediumentropielegierung) mittels WIG und Rührreibschweißen mit einem konventionellen, korrosionsbeständigem Cr-Ni-Stahl AISI 304 (1.4301 bzw. X5CrNi18-10) gefügt. Die erstmals untersuchten DMWs resultierten dabei in sehr interessanten Mikrostrukturen, mechanisch-technologische Eigenschaften wurden durch instrumentierte Zugversuche gewonnen, die gleichzeitig der Ermittlung der lokalen Verformung im Schweißnahtbereich dienten (durch Verwendung der berührungslosen DIC-Digital Image Correlation-Technik). Dabei zeigt sich für beide Schweißverfahren eine Erweichung in der Wärmeeinflusszone (WEZ) der MPEAs sowie eine geringfügig verminderte Zugfestigkeit, bei einer deutlichen Abnahme der Bruchdehnung. Durch die Experimente konnte der prinzipielle Nachweis der Schweißeignung der MPEAs für DMWs mit konventionellen Werkstoffen erbracht werden, die auch eine dementsprechende mechanische Beanspruchbarkeit ermöglichen. Dies ermöglicht weitere Betrachtungen zur Anwendung dieser innovativen Werkstoffe. T2 - DVS Congress 2023 CY - Essen, Germany DA - 11.09.2023 KW - Schweißeignung KW - Mischverbindung KW - Hochentropielegierung KW - Multielement-Legierung KW - FSW KW - WIG PY - 2023 SN - 978-3-96144-230-0 VL - 389 SP - 615 EP - 623 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-58352 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chen, Xinyue A1 - Dong, Ximan A1 - Zhang, Chuyan A1 - Zhu, Meng A1 - Ahmed, Essraa A1 - Krishnamurthy, Giridharan A1 - Rouzbahani, Rozita A1 - Pobedinskas, Paulius A1 - Gauquelin, Nicolas A1 - Jannis, Daen A1 - Kaur, Kawaljit A1 - Hafez, Aly Mohamed Elsayed A1 - Thiel, Felix A1 - Bornemann, Rainer A1 - Engelhard, Carsten A1 - Schönherr, Holger A1 - Verbeeck, Johan A1 - Haenen, Ken A1 - Jiang, Xin A1 - Yang, Nianjun T1 - Interlayer Affected Diamond Electrochemistry N2 - Diamond electrochemistry is primarily influenced by quantities of sp3‐carbon, surface terminations, and crystalline structure. In this work, a new dimension is introduced by investigating the effect of using substrate‐interlayers for diamond growth. Boron and nitrogen co‐doped nanocrystalline diamond (BNDD) films are grown on Si substrate without and with Ti and Ta as interlayers, named BNDD/Si, BNDD/Ti/Si, and BNDD/Ta/Ti/Si, respectively. After detailed characterization using microscopies, spectroscopies, electrochemical techniques, and density functional theory simulations, the relationship of composition, interfacial structure, charge transport, and electrochemical properties of the interface between diamond and metal is investigated. The BNDD/Ta/Ti/Si electrodes exhibit faster electron transfer processes than the other two diamond electrodes. The interlayer thus determines the intrinsic activity and reaction kinetics. The reduction in their barrier widths can be attributed to the formation of TaC, which facilitates carrier tunneling, and simultaneously increases the concentration of electrically active defects. As a case study, the BNDD/Ta/Ti/Si electrode is further employed to assemble a redox‐electrolyte‐based supercapacitor device with enhanced performance. In summary, the study not only sheds light on the intricate relationship between interlayer composition, charge transfer, and electrochemical performance but also demonstrates the potential of tailored interlayer design to unlock new capabilities in diamond‐based electrochemical devices. KW - Nanocrystalline diamond KW - Interfaces KW - Electrochemistry KW - TOF-SIMS KW - SEM PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-621576 DO - https://doi.org/10.1002/smtd.202301774 SN - 2366-9608 VL - 9 IS - 2 SP - 1 EP - 10 PB - Wiley VHC-Verlag CY - Weinheim AN - OPUS4-62157 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Influence of welding parameters on diffusible hydrogen content in high-strength steel welds using modified spray arc N2 - In order to satisfy the growing requirements towards lightweight design and resource efficiency in modern steel constructions, e.g. mobile cranes and bridges, high-strength steels with typical yield strength ≥ 690 MPa are coming into use to an increasing extent. However, these steels require special treatment in welding. The susceptibility for degradation of the mechanical properties in presence of hydrogen increases significantly with increasing yield strength. In case of missing knowledge about how and which amount of hydrogen is uptaken during welding, hydrogen assisted cracking (HAC) can be a negative consequence. Moreover, modern weld technology like the modified spray arc process enables welding of narrower weld seams. In this context, a reduced number of weld beads, volume and total heat input are technical and economic benefits. This work presents the influence of welding parameters on the diffusible hydrogen content in both singlepass and multi-layer welds. Different hydrogen concentrations were detected by varied contact tube distance, wire feed speed, arc length as well as varied arc type (transitional arc and modified spray arc). The results show, that all welding parameters have significant influence on the diffusible hydrogen concentration in the single-pass welds. By increasing the number of weld beads in case of multi-layer welding, the hydrogen concentration have been substantially reduced. Whereby, differences in hydrogen concentrations between both arc types are present. T2 - 70th IIW Annual Assembly, Commission II-A CY - Shanghai, People's Republic of China DA - 25.06.2017 KW - Hydrogen KW - MAG Welding KW - High-strength steels KW - Process parameters PY - 2017 AN - OPUS4-40953 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eissel, A. A1 - Engelking, Lorenz T1 - Bericht aus DVS Vorhaben 01.3211: Schweißzusatzmodifikation zur Gefüge und Eigenschaftsoptimierung bei kombinierter additiver und zerspanender Fertigung hochbelasteter Bauteile N2 - Das DVS-Vorhaben 01.3211 „Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten“ ist ein Kooperationsprojekt der Bundesanstalt für Materialforschung und -prüfung (BAM) und dem Institut für Schweißtechnik und Trennende Fertigungsverfahren (ISAF) der Technischen Universität Clausthal. Das Übergeordnete Projektziel ist das Erlangen von Erkenntnissen für eine sichere und wirtschaftliche, kombinierte additive und abtragende Fertigung aus kostenintensiven Werkstoffen hochbelasteter Komponenten insbesondere für KMU. Dabei stehe die beiden Werkstoffe CoCr26Ni9Mo5W (2.4681) und FeNi36 (1.3912) im Fokus. Mittels Modifikation der Schweißzusätze sind homogen und isotrop ausgeprägte Werkstoffeigenschaften und eine Erhöhung der Prozessstabilität und Fertigungsfreiheitsgrade bei der additiven Fertigung erzielbar. Darüber hinaus wird der Einfluss nachfolgender abtragender Bearbeitungsschritte des ultraschallunterstützen und des konventionellen Fräsprozesses untersucht. Es wird eine kurze Übersicht über die bisher erzielten Ergebnisse gegeben. Thematisiert wird sowohl die Mikrostruktur und Härte als auch Ergebnisse der Zerspanbarkeit hinsichtlich der resultierenden Zerspankraft, der Temperatur sowie der erzielten Rauheit unterschiedlicher Modifikationen der FeNi36- und der CoCr-Legierung. T2 - NA 092-00-05 GA "Gemeinschaftsarbeitsausschuss NAS/NMP: Zerstörende Prüfung von Schweißverbindungen (DVS AG Q 4/Q 4.1)" CY - Online meeting DA - 10.03.2022 KW - Legierungsmodifikation KW - Ultraschallunterstütztes Fräsen KW - Additive Fertigung PY - 2022 AN - OPUS4-54913 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Wear behavior of innovative niobium carbide cutting tools in ultrasonic-assisted finishing milling N2 - The resources of niobium exceed the ones of tungsten by an order of magnitude. With 92%, Brazil is today the main global producer of niobium. Hence, niobium carbides (NbC) are a sustainable and economic alternative to conventionally used cutting materials, especially tungsten carbides (WC). Moreover, NbC can be used in Ni alloy matrix and thus offer significant advantages by substituting WC in Co matrix as cutting materials in terms of health risks and raw material price and supply risk. Based on recent studies which found an increased performance of NbC compared to WC cutting tools in machining higher strength steels, the composition NbC12Ni4Mo4VC was chosen for finish machining of a high-strength steel S960QL in this study. The experiments were carried out on an ultrasonic-assisted 5-axis milling machine using NbC tools specially made to benchmark them with commercially available coated WC cutting inserts. In addition, the influence of a coating system for the NbC inserts is tested and evaluated for its performance in the cutting process. Tool wear and cutting force analyses are implied to identify optimal parameter combinations as well as tool properties for the novel NbC tool. Together with the oscillation of ultrasonic-assisted milling, the loads on the component surface and the tool can be reduced and the wear behavior of the novel NbC tool can be refined. These milling tests are accompanied by standardized wear tests, i.e., pin-on-disc, between the aforementioned material combinations, and the results are correlated with each other. Finally, the behavior when using hard-to-cut materials such as Ni alloys, or innovative materials such as iron aluminide is also being tested, as these are constantly in the focus of machining optimization. With this strategy, comprehensive knowledge is achievable for future efficient application of NbC for milling tools, which have already been researched for decades using WC. T2 - 24th International Conference on Wear of Materials CY - Banff, Canada DA - 16.04.2023 KW - Cutting tool KW - Niobium carbide KW - Tool wear KW - Ultrasonic-assisted milling PY - 2023 AN - OPUS4-59258 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk A1 - Mente, Tobias A1 - Kannengießer, Thomas T1 - Kaltrissbildung in Baustählen im Lichte der Regelwerke N2 - Der verstärkte Einsatz höherfester Stähle und Zusatzwerkstoffe erfordert ein vertieftes Verständnis der Zusammenhänge zwischen Schweißverfahren, Wärmeeinbringung, Abkühlbedingungen sowie den daraus resultierenden metallurgischen Vorgängen in der Schweißnaht und deren Umgebung. Nur aus dem Zusammenwirken aller Einflussfaktoren lassen sich Strategien ableiten, mit deren Hilfe die Festigkeitseigenschaften bzw. die Lebensdauer von Schweißkonstruktionen in einem Maße verbessert werden können, die den Einsatz höherfester Werkstoffe rechtfertigen und somit deren Leichtbaupotenzial voll ausgenutzt werden kann. Vorgestellt werden einige beispielhafte Untersuchungen an Schweißverbindungen aus höherfesten Feinkornbaustählen zu Interaktionen der Haupteinflussgrößen auf die Kaltrissbildung. T2 - 17. Tagung Schweißen in der maritimen Technik und im Ingenieurbau CY - Hamburg, Germany DA - 19.04.2017 KW - Kaltrisse KW - hochfeste Feinkornbaustähle KW - Eigenspannungen KW - Wasserstoffbedingte Eigenschaftsdegradation KW - Regelwerke KW - Schweißen KW - Wärmeführung PY - 2017 VL - 2017 SP - 54 EP - 67 AN - OPUS4-41068 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wandtke, Karsten T1 - WAAM process influences on local microstructure and residual stresses in high-strength steels N2 - High-strength fine-grain structural steels have great potential for weight optimization of many modern engineering structures. Efficient manufacturing can be achieved here above all by Wire Arc Additive Manufacturing (WAAM). First commercial high-strength welding consumables for WAAM are already available. Due to a lack of knowledge and guidelines for the industry regarding welding residual stresses and component safety in manufacturing and operation, their application is still severely limited. Residual stresses play a crucial role here, as the special microstructure of high-strength steels is sensitive to cold cracking. For this reason, process- and material-related influences, as well as the design effects on residual stress formation, are being investigated in a project funded by the AiF (FOSTA P1380/IGF 21162 BG). This study focuses on determining the interactions between heat control during WAAM process, resulting hardness, microstructure, and residual stresses, analyzed by X-ray diffraction. Welding experiments using geometrically similar AM specimens show that, with regard to the heat input, the energy per unit length in particular leads to significantly affected cooling times and microstructures and causes pronounced localized effects in terms of residual stresses in the upper weld beads. T2 - 46th MPA-Seminar CY - Stuttgart, Germany DA - 12.10.2021 KW - Wire Arc Additive Manufacturing KW - High-strength structural steels KW - Vickers hardness KW - Residual stresses PY - 2021 AN - OPUS4-53567 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz T1 - Zum Einfluss der Wärmeführung auf die Eigenschaften und Beanspruchungen bei hybrid-additiver Fertigung hochfester Stähle mittels MSG-Prozessen N2 - Der Einsatz von Stählen mit höheren Streckgrenzen erlaubt die Reduzierung von Wandstärken, Bauteilgewicht und Fertigungskosten. Mittels hybrid-additiver Fertigung auf Basis von MSG-Schweißverfahren (DED-Arc) können hocheffizient Bauteilmodifikationen und -reparaturen an Halbzeugen sowie (primär) additiv gefertigten Strukturen realisiert werden. Der breiten Anwendung, gerade bei KMU, stehen noch wesentliche Fragestellungen entgegen. Neben der fertigungstechnischen Gestaltung, Aufbaustrategie und geometrischen Bauteiladaption für Modifikatio-nen oder Reparaturen betrifft dies die schweißbedingten Beanspruchungen im Zusammenhang mit den mikrostruk-turellen Einflüssen durch die additiven Fertigungsschritte insbesondere im Anbindungsbereich von Substrat und Schweißzusatzwerkstoff. Hierfür werden in einem gemeinsamen Forschungsprojekt (FOSTA-P1660/IGF22628BG) der BAM und der TU Chemnitz systematisch Kenntnisse zur metallurgischen Auswirkung sowie zu den resultieren-den Spannungen und Dehnungen beim hybrid-additiven MSG-Schweißen von hochfesten Stählen speziell im Übergangsbereich zwischen Substrat und additiv gefertigter Struktur erarbeitet. Der vorliegende Beitrag fokussiert die durchgeführten Analysen zur Auswirkung der Wärmeführung der AM-Bauteile auf die Abkühlbedingungen, Gefüge und Eigenspannungen, insbesondere im Anbindungsbereich. Hierfür wurden definierte Probenkörper vollautomatisiert mit einem hochfesten speziell für DED-Arc angepassten Massivdraht (Streckgrenze > 790 MPa) auf Substrat-Körper aus S690QL-Grundwerkstoff geschweißt und die Arbeitstemperatur sowie die Streckenenergie innerhalb eines Design of Experiments variiert. Hinsichtlich der Schweißwärmeführung wurden t8/5-Abkühlzeiten im empfohlenen Verarbeitungsbereich (ca. 5 s bis 20 s) sichergestellt. Die Ergebnisse zeigen einen deutlichen Einfluss der Wärmeführung auf die lokalen Eigenspannungen insbesonde-re im Anbindungsbereich. Mit den Ergebnissen lassen sich Verarbeitungsempfehlungen erarbeiten, um DED-Arc-Prozesse für beanspruchungsgerechte und risssichere hybrid-additive Fertigung zur Bauteilmodifizierung und -reparatur zu etablieren. Dies ermöglicht gerade KMU eine wirtschaftliche und ressourcenschonende Fertigung hochfester Stahlkomponenten. T2 - 6. Symposium Materialtechnik CY - Clausthal-Zellerfeld, Germany DA - 20.02.2025 KW - DED-Arc KW - Eigenspannung KW - Wärmeführung PY - 2025 AN - OPUS4-62618 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelhard, Carsten T1 - On ICP-MS with Nanosecond Time Resolution: From Nanoparticles to Microplastics N2 - In this presentation, recent developments in inductively coupled plasma mass spectrometry (ICP-MS) instrumentation for particle characterization in complex mixtures will be reviewed. The current state-of-the-art in single-particle (sp) ICP-MS instrumentation for the detection and characterization of nanoparticles (NP) and microplastics (MPs) as well as remaining challenges will be discussed. While millisecond dwell times were used in the advent of spICP-MS, the use of microsecond dwell times helped to improve nanoparticle data quality and particle size detection limits. We could show that a custom-built high-speed data acquisition unit with microsecond time resolution (μsDAQ) can be used to successfully address issues of split-particle events and particle coincidence, to study the temporal profile of individual ion clouds, and to extend the linear dynamic range by compensating for dead time related count losses. Our latest development is an in-house built data acquisition system with nanosecond time resolution (nanoDAQ). Recording of the SEM signal by the nanoDAQ is performed on the nanosecond time scale with a dwell time of approximately 2 ns and enables detection of gold nanoparticles (AuNP) as small as 7.5 nm with a commercial single quadrupole ICP-MS instrument. [1] Analysis of acquired transient data is based on the temporal distance between detector events and a derived ion event density. It was shown that the inverse logarithm of the distance between detector events is proportional to particle size. Also, the number of detector events per particle can be used to calibrate and determine the particle number concentration (PNC) of a nanoparticle dispersion. In addition to inorganic nanoparticles, first results on the detection of microplastics with spICP-MS will be discussed. T2 - ANAKON 2025 CY - Leipzig, Germany DA - 10.03.2025 KW - Nano KW - Microplastics KW - Nanoparticle Characterization KW - ICP-MS KW - Instrumentation PY - 2025 AN - OPUS4-63580 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelhard, Carsten T1 - From Particles to PFAS: Recent Advances in Plasma-based Instrumentation Development N2 - In this presentation, recent advances in plasma spectrochemistry with hot and cold plasma sources for the direct detection of nanoparticles as well as per- and polyfluoroalkyl substances (PFAS) will be discussed. In the first part, single-particle inductively coupled plasma mass spectrometry (spICP-MS) with an in-house built data acquisition system with nanosecond time resolution (nanoDAQ) will be presented. In the second part, we turn to a cooler plasma source. Specifically, a flowing atmospheric-pressure afterglow source (FAPA) and its application for the direct mass spectrometric analysis of PFAS will be discussed. T2 - 20th European Winter Conference on Plasma Spectrochemistry CY - Berlin, Germany DA - 02.03.2025 KW - ICP-MS KW - Instrumentation KW - Nano KW - Nanoparticle Characterization KW - PFAS PY - 2025 AN - OPUS4-63581 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Einsatz neuartiger LTT-Zusatzwerkstoffe zur metallurgischen Abstimmung und schweißtechnologischen Verarbeitung höherfester Stähle für die Windenergie N2 - Beim Schweißen höherfester Stähle mit LTT-Zusatzwerkstoffen im Wurzelbereich der Schweißverbindung wird eine Erhöhung der Kaltrisssicherheit durch die Erzeugung von Druckeigenspannungen erreicht. Es sind mechanische Gütewerte und Eigenspannungen in Abhängigkeit der Randbedingungen, insbesondere der Wärmeführung und des Nahtaufbaus im Wurzelbereich, systematisch zu ermitteln. Durch das Ableiten von Verarbeitungsempfehlungen wird eine sichere und optimale Handhabung der LTT-Zusätze ermöglicht. Ziel ist die Entwicklung eines Maßnahmenkatalogs für die schweißtechnische Verarbeitung von LTT-Zusatzwerkstoffen zur Kaltrissvermeidung im Wurzelbereich höherfester Schweißverbindungen speziell für den Offshore-Bereich. T2 - Sitzung des Arbeitskreises „Fügetechnik für die Windenergie" des DVS e.V. CY - Duisburg, Germany DA - 14.02.2018 KW - Eigenspannungen KW - Schweißen KW - Kaltriss KW - Windenergie PY - 2018 AN - OPUS4-44247 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scharf-Wildenhain, R. T1 - Einfluss der Wärmeführung auf die Eigenschaften und fertigungsbedingten Beanspruchungen additiv geschweißter hochfester Feinkornbaustähle N2 - Hochfeste Feinkornbaustähle verfügen über ein großes Potenzial für gewichtsoptimierte, effiziente Strukturen in vielen modernen Stahlkonstruktion. Weitere Effizienzsteigerungen können durch additives Fertigen sowie bionische Bauweisen erreicht werden. Kommerzielle hochfeste Zusatzwerkstoffe für additives MSG-Schweißen (engl.: Wire Arc Additive Manufacturing, WAAM) sind bereits von den Schweißzusatzherstellern lieferbar. Derzeit ist jedoch eine breite industrielle Anwendung insbesondere für KMU aufgrund fehlender quantitativer Erkenntnisse und Richtlinien bezüglich schweißbedingter Beanspruchungen und Bauteilsicherheit während der Herstellung und des Betriebs stark limitiert. In einem gemeinsamen Forschungsprojekt (FOSTA-P1380/IGF21162BG) der BAM und der TU Chemnitz werden die mit Eigenspannungsausbildung und der Gefahr einer Kaltrissbildung verbundenen prozess- und werkstoffbedingten sowie konstruktiven Einflüsse untersucht. Im Fokus dieser Analysen steht die Bestimmung der Wechselwirkungen zwischen WAAM-Prozessparametern bzw. der Wärmeführung auf das Gefüge und die Eigenspannungen. Hierfür werden Referenzproben als offene Hohlquader mit definierten Abmessungen vollautomatisiert mit einem speziellen, hochfesten WAAM-Massivdraht (Streckgrenze >790 MPa) geschweißt. Die gezielte Einstellung der geometrischen Eigenschaften erfolgt durch Schweißparameter und Nahtaufbau bei ca. 4 kg/h mittlerer Abschmelzleistung. Die Wärmeführung wird innerhalb eines statistischen Versuchsplanes mittels Streckenenergie (200 kJ/m bis 650 kJ/m) und Zwischenlagentemperatur (100 °C bis 300 °C) so variiert, dass die t8/5-Abkühlzeiten dem empfohlenen Verarbeitungsbereich entsprechen (ca. 5 s bis 20 s). Ziel ist es bei konstanten geometrisch-konstruktiven Randbedingungen, den Einfluss der Wärmeführung auf Gefüge und resultierende Eigenspannungen zu analysieren. Für die Streckenenergie können neben den Gefügeeinflüssen aufgrund der resultierenden Abkühlzeit deutliche Effekte insbesondere auf die lokalen Eigenspannungen im Bauteil belegt werden. Das Schweißen mit zu hoher Wärmeeinbringung bzw. Abschmelzleistung kann zu ungünstigen Gefüge- und Bauteileigenschaften führen, gleichzeitig jedoch niedrigere Zugeigenspannungsniveaus bewirken. Solche komplexen Wechselwirkungen gilt es letztlich mit diesen Untersuchungen zu klären, um leicht anwendbare Verarbeitungsempfehlungen und Normvorgaben für ein wirtschaftliches, anforderungsgerechtes und risssicheres WAAM von hochfesten Stählen den Anwendern zur Verfügung zu stellen. T2 - DVS Congress 2021 CY - Online meeting DA - 14.09.2021 KW - MAG-Schweißen KW - Additive Fertigung KW - Eigenspannungen KW - Kaltrisssicherheit KW - Hochfester Stahl PY - 2021 AN - OPUS4-56668 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz T1 - Zum Einfluss der Wärmeführung auf die Eigenschaften und Beanspruchungen bei hybrid-additiver Fertigung hochfester Stähle mittels MSG-Prozessen N2 - Der Einsatz von Stählen mit höheren Streckgrenzen erlaubt die Reduzierung von Wandstärken, Bauteilgewicht und Fertigungskosten. Mittels hybrid-additiver Fertigung auf Basis von MSG-Schweißverfahren (DED-Arc) können hocheffizient Bauteilmodifikationen und -reparaturen an Halbzeugen sowie (primär) additiv gefertigten Strukturen realisiert werden. Der breiten Anwendung, gerade bei KMU, stehen noch wesentliche Fragestellungen entgegen. Neben der fertigungstechnischen Gestaltung, Aufbaustrategie und geometrischen Bauteiladaption für Modifikatio-nen oder Reparaturen betrifft dies die schweißbedingten Beanspruchungen im Zusammenhang mit den mikrostruk-turellen Einflüssen durch die additiven Fertigungsschritte insbesondere im Anbindungsbereich von Substrat und Schweißzusatzwerkstoff. Hierfür werden in einem gemeinsamen Forschungsprojekt (FOSTA-P1660/IGF22628BG) der BAM und der TU Chemnitz systematisch Kenntnisse zur metallurgischen Auswirkung sowie zu den resultieren-den Spannungen und Dehnungen beim hybrid-additiven MSG-Schweißen von hochfesten Stählen speziell im Übergangsbereich zwischen Substrat und additiv gefertigter Struktur erarbeitet. Der vorliegende Beitrag fokussiert die durchgeführten Analysen zur Auswirkung der Wärmeführung der AM-Bauteile auf die Abkühlbedingungen, Gefüge und Eigenspannungen, insbesondere im Anbindungsbereich. Hierfür wurden definierte Probenkörper vollautomatisiert mit einem hochfesten speziell für DED-Arc angepassten Massivdraht (Streckgrenze > 790 MPa) auf Substrat-Körper aus S690QL-Grundwerkstoff geschweißt und die Arbeitstemperatur sowie die Streckenenergie innerhalb eines Design of Experiments variiert. Hinsichtlich der Schweißwärmeführung wurden t8/5-Abkühlzeiten im empfohlenen Verarbeitungsbereich (ca. 5 s bis 20 s) sichergestellt. Die Ergebnisse zeigen einen deutlichen Einfluss der Wärmeführung auf die lokalen Eigenspannungen insbesonde-re im Anbindungsbereich. Mit den Ergebnissen lassen sich Verarbeitungsempfehlungen erarbeiten, um DED-Arc-Prozesse für beanspruchungsgerechte und risssichere hybrid-additive Fertigung zur Bauteilmodifizierung und -reparatur zu etablieren. Dies ermöglicht gerade KMU eine wirtschaftliche und ressourcenschonende Fertigung hochfester Stahlkomponenten. T2 - NA 092-00-05 GA Gemeinschaftsarbeitsausschuss NAS/NMP, Zerstörende Prüfung von Schweißverbindungen CY - Online meeting DA - 20.03.2025 KW - DED-Arc KW - Eigenspannung KW - Wärmeführung PY - 2025 AN - OPUS4-62746 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Schröpfer, Dirk A1 - Becker, Amadeus A1 - Kannengießer, Thomas T1 - Beanspruchungsgerechte Reparatur von Schweißverbindungen bei der Fertigung von Bauteilen aus hochfesten Feinkornbaustählen N2 - Bei der Montage von Stahlkonstruktionen kommt es trotz anforderungsgerechter schweißtechnischer Fertigung vereinzelt zur Detektion von unzulässigen Unregelmäßigkeiten im Schweißbereich. Die Verarbeitungsregelwerke empfehlen das lokale thermische Ausfugen betroffener Bereiche und erneutes Schweißen, geben aber aufgrund fehlender wissenschaftlich fundierter Untersuchungen kaum Informationen zu adäquaten Reparaturkonzepten. Dies betrifft insbesondere die Berücksichtigung und Optimierung resultierender schweißbedingter Beanspruchungen durch hohe Schrumpfbehinderungen der Ausfugenuten sowie der Gefügedegradation angrenzender Bereiche durch das Ausfugen und erneute Schweißen. Gerade bei hochfesten Stahlgüten ergeben sich dadurch häufig reduzierte mechanische Eigenschaften und zusätzliche schweißbedingte Beanspruchungen sowie erneut auftretende Nahtdefekte. Deshalb wurden für das Forschungsvorhaben systematische bauteilrelevante Untersuchungen der schweißbedingten Beanspruchungen und Gefügeveränderungen reparierter Schweißnähte in Abhängigkeit von der Schrumpfbehinderung und Wärmeführung beim Schweißen und Ausfugen sowie von der Reparaturzyklenanzahl durchgeführt. Die Untersuchungsergebnisse zeigen auf, welche Faktoren sich für eine Beanspruchungsreduzierung auch bei hohen Einspannbedingungen eignen und wie eine Degradation des Gefüges und der Eigenschaften der Schweißnaht sowie wiederholte Schweißnahtdefekte in der Reparaturnaht vermieden werden können. Insbesondere können mittels adaptiver Wärmeführung geringere schweißbedingte Beanspruchungen in den Reparaturschweißnähten bewirkt werden. Bauteilversuche sichern zudem die Übertragbarkeit der Schweißexperimente in die Praxis ab. Aufgrund der Erkenntnisse konnten Empfehlungen für beanspruchungs- und werkstoffgerechte Reparaturkonzepte abgeleitet und ausgesprochen werden. Die Analysen wurden an den hochfesten Stahlgüten S500MLO für den Offshore-Bereich und S960QL für den Mobilkranbau realisiert. Damit wird insbesondere der wirtschaftlichen Fertigung hocheffizienter Konstruktionen für Windenergieanlagen und hochfester Strukturen, die für deren Errichtung notwendig sind, Rechnung getragen. So bieten die Forschungsergebnisse eine wesentliche Grundlage für die Weiterentwicklung entsprechender Normen und Regelwerke. Damit können letztlich Schäden und zumeist teure Nacharbeiten verhindert und eine verbesserte Ausnutzung des hohen Festigkeitspotentials hochfester Stähle erreicht werden. Gerade auch KMU können mit Blick auf die Kosten für Fertigung, Schweißarbeit und Material von den Erkenntnissen beim Einsatz hochfester Stähle, die für eine effiziente Realisierung der Energiewende in Deutschland notwendig sind, profitieren. KW - MAG-Schweißen KW - Hochfester Stahl KW - Reparatur KW - Kaltrisssicherheit KW - Reparaturschweißen KW - Wärmeführung KW - Windenergie PY - 2023 UR - https://matplus.shop/produkt/p-1311-beanspruchungsgerechte-reparatur-von-schweissverbindungen-bei-der-fertigung-von-bauteilen-aus-hochfesten-feinkornbaustaehlen SN - 978-3-96780-146-0 N1 - Schlussbericht vom 18.07.2022 zu dem über die Arbeitsgemeinschaft industrieller Forschungsvereinigungen "Otto von Guericke" (AiF) im Rahmen des Programms zur Förderung der Industriellen Gemeinschaftsforschung und -entwicklung (IGF) vom Bundesministerium für Wirtschaft und Energie (BMWi) aufgrund eines Beschlusses des Deutschen Bundestages geförderten Vorhaben Nr. 20162 N (Berichtszeitraum 01.07.2019 - 28.02.2022) VL - P 1311 SP - 1 EP - 156 PB - Verlag und Vertriebsgesellschaft CY - Düsseldorf AN - OPUS4-59260 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz A1 - Eissel, A. A1 - Schröpfer, Dirk A1 - Treutler, K. A1 - Kannengießer, Thomas A1 - Wesling, V. T1 - Effect of alloy modification for additive manufactured Ni alloy components on microstructure and subsequent machining properties N2 - Ni alloys are generally classified as difficult-to-cut materials and cost intensive. Additive manufacturing (AM) offers economic advantages. However, machining of these AM components is mandatory to create the final contour or surface. The inhomogeneous and anisotropic microstructure and properties of AM components causes an unstable cutting process. Moreover, undesirable tensile residual stresses are generated due to subsequent machining. In this investigation, the initial alloy 36 is modified with Ti and Nb up to 1.6 wt.-% and build-up welded via gas metal arc welding (GMAW) and plasma-transferred-arc (PTA). Then, finish-milling tests are carried out to investigate the influence of the modification as well as the cutting parameters on the resulting cutting force and the surface integrity. In addition, the conventional milling process (CM) is compared with the ultrasonic-assisted milling process (US), which has a significant influence on the machinability as well as on the surface integrity. T2 - Additive Fertigung – Werkstoffe – Prozesse – Wärmebehandlung 2022 CY - Bremen, Germany DA - 29.06.2022 KW - Additive manufacturing KW - Alloy 36 KW - Alloy modification KW - Ultrasonic-assisted milling KW - Surface integrity PY - 2022 SP - 57 EP - 67 AN - OPUS4-55430 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Giese, Marcel T1 - Legierungsmodifikation und Einsatz hybrider Fräsprozesse zur Optimierung der Zerspanungssituation Ni-basierter Verschleißschutzauftragschweißungen mit definierten Oberflächen N2 - Die Ziele zur Verringerung der CO2-Emissionen sind eng verknüpft mit der Entwicklung hocheffizienter und wirtschaftlicher Komponenten aus Stahl in der Anlagen-, Verfahrens- und Kraftwerktechnik, die für hohe kombinierte korrosive, tribologische, thermische und mechanische Beanspruchungen auf Anwendungsfall und Stahlwerkstoff abgestimmte Verschleißschutzschichten erfordern. Neben zunehmenden Forderungen infolge des Preis- und Lieferrisikos konventionelle Kobalt- durch Nickellegierungen zu ersetzen, wächst in der Industrie der Bedarf nach definierten Oberflächen hoher Güte bzw. Funktionsflächen für die Schutzschichten. Eine für Bauteile mit komplexer Geometrie erforderliche Fräsbearbeitung ist insbesondere für KMU aufgrund hohen Werkzeugverschleißes oftmals nicht wirtschaftlich realisierbar, jedoch für viele Einsatzfälle dringend notwendig. In einem Gemeinschaftsvorhaben der BAM und des ISAF der TU Clausthal (Fosta P1550/IGF 21959 N) wird daher untersucht, wie mittels Legierungsmodifikationen der Schweißzusätze für nickelbasierte plasmaauftraggeschweißte Verschleißschutzschichten und durch Einsatz innovativer ultraschallunterstützter Fräsprozesse eine günstigere Zerspanbarkeit erreicht werden kann, ohne das Verschleißschutzpotential zu mindern. Im vorliegenden Beitrag wird der Einfluss der mittels Legierungsmodifikation eingestellten Gefüge- und Ausscheidungsmorphologie auf die Zerspanung untersucht. Dies erfolgt anhand einer typischerweise für Schneckenmaschinen eingesetzte Verschließschutzlegierung zur Substitution entsprechender CoCr-Legierungen (Stellite), einer NiCrMoSiFeB-Legierung (Handelsname: Colmonoy 56 PTA). Durch metallurgische Untersuchungen und In-situ-Messung auftretender Prozesskräfte und Temperaturen an der Werkzeugschneide beim Fräsprozesses sowie der anschließenden Untersuchung von Werkzeugverschleiß und Oberflächenintegrität ist eine detaillierte Analyse und Korrelation zwischen den mikrostrukturellen Eigenschaften und der Zerspanbarkeit möglich. Die Vorgehensweise erlaubt einer Beurteilung des Einflusses der ultraschallunterstützten Fräsbearbeitung auf den Prozess sowie die resultierenden Oberflächenintegrität. Unter systematischer Anwendung dieser Methodik sowie der Berücksichtigung der Anbindung zum Stahlsubstratwerkstoff und der Wirksamkeit des Verschleißschutzes lässt sich letztlich eine gezielte Optimierung der Zerspanungssituation und des Verschleißschutzes erreichen. Die Erkenntnisse erlauben Handlungsanweisungen und Empfehlungen für Normen und Verarbeitungsrichtlinien, die besonders KMU eine sichere und wirtschaftliche Fertigung hochbelasteter Stahlkomponenten mit unkritischen, kostenreduzierten Werkstoffen ermöglichen sollen. T2 - DVS Congress 2023 CY - Essen, Germany DA - 11.09.2023 KW - Werkzeugverschleiß KW - Oberflächenintegrität KW - Ultraschallunterstütztes Fräsen KW - Zerspankräfte PY - 2023 AN - OPUS4-59209 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wandtke, Karsten T1 - Generative Fertigung und Kaltrisssicherheit N2 - Hochfeste Feinkornbaustähle verfügen über ein großes Potenzial für gewichtsoptimierte, effiziente Strukturen in vielen modernen Stahlkonstruktion. Weitere Effizienzsteigerungen können durch additives Fertigen sowie bionische Bauweisen erreicht werden. In dieser Präsentation werden erste Ergebnisse der Eigenspannungsanalysen von additiv gefertigten Bauteilen aus hochfestem Stahl vorgestellt. T2 - Bachelor-, Master-, Doktoranden-Kolloquium CY - Online meeting DA - 10.06.2021 KW - Additive Fertigung KW - Wärmeführung KW - Hochfester Stahl KW - Eigenspannungen KW - Härteprüfung nach Vickers PY - 2021 AN - OPUS4-53326 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Combining sectioning method and x-ray diffraction for evaluation of residual stresses in welded high strength steel components N2 - Residual stresses and distortions in welded I-girders for steel construction are relevant when evaluating the stability of steel beams and column members. The application of high strength steels allows smaller wall thicknesses compared to conventional steels. Therefore, the risk of buckling has to be considered carefully. Due to the lack of knowledge concerning the residual stresses present after welding in high strength steel components conservative assumptions of their level and distribution is typically applied. In this study I-girders made of steels showing strengths of 355 MPa and 690 MPa were welded with varying heat input. Due to the dimension of the I-girders and the complex geometry the accessibility for residual stress measurement using X-ray diffraction was limited. Therefore, saw cutting accompanied by strain gauge measurement has been used to produce smaller sections appropriate to apply X-ray diffraction. The stress relaxation measured by strain gauges has been added to residual stresses determined by X-ray diffraction to obtain the original stress level and distribution before sectioning. The combination of both techniques can produce robust residual stress values. From practical point of view afford for strain gauge application can be limited to a number of measuring positions solely to record the global amount of stress relaxation. X-ray diffraction can be applied after sectioning to determine the residual stresses with sufficient spatial resolution. T2 - International Conference on Residual Stresses 10 CY - Sydney, Australia DA - 03.07.2016 KW - Residual stress KW - Sectioning method KW - X-ray diffraction PY - 2016 AN - OPUS4-36887 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kaiser, Sebastian A1 - Rhode, Michael T1 - Repair welding of pressurized in-service hydrogen pipelines: A review on current challenges and strategies N2 - As energy carrier of the future, green hydrogen can make a decisive contribution to a sustainable energy supply. Particularly important is the decarbonization of heavy industry. Therefore, a reliable supply of hydrogen must be guaranteed. A hydrogen pipeline grid can achieve this purpose. In Europe concrete plans for a hydrogen pipeline grid already exist, as the so called “European Hydrogen backbone”. As building a completely new pipeline grid is economically not justifiable, a dual-way strategy of repurposing natural gas (NG) pipelines and newly built pipelines is intended. Long distance pipeline grids require regular maintenance and repairs. For NG pipelines in-service welding is state of the art. Concepts such as hot-tapping (drilling into pressurized pipelines) and “stoppling” (sealing off pipeline sections after installing bypasses or pressure relieves) allow the repair of damaged pipeline sections or the installation of new branches without shutting the pipeline down, which in most cases isn’t possible from an economic standpoint. The EIGA 121/14 guideline already pointed out in 2014 that “A hydrogen hot-tap shall not be considered a rou-tine procedure, […]”. This shows that the determination of the transferability of these repair concepts to hydrogen pipelines is of utmost importance. Due to the degrading effects of hydrogen on mechanical properties, commonly referred to as “hydrogen embrittlement” it is necessary to understand and investigate the occurring effects. In the special case of repair welding on in-service hydrogen pipelines an increased hydrogen uptake due to a large heat input and microstructural changes in the material needs to be considered. Therefore, material degradation must be investigated to determine whether modifications of repair procedures are necessary to ensure a reliable and safe hydrogen transportation via pipelines. For this reason, this paper gives an overview on existing weld repair concepts and its risks and limitations in terms of hydrogen absorption and possible embrittlement effects when transferred to hydrogen pipelines. The complexity lies in a large variety of materials (low alloyed steels), pipeline diameters and corresponding weld-ed joints. The material compatibility of materials in used (repurposed NG-pipelines) and new condition must be investigated. Particularly for repurposed/used pipelines the effect of a pre-matured/corroded inner surface and sometimes insufficient documentation of the material “history” needs to be considered. An overview on ongoing and completed R&D-projects with respect to repair concepts for hydrogen pipelines and hydrogen effects on pipeline materials is given. T2 - 77th IIW Annual Assembly and International Conference, Meeting of Commission II-A "Metallurgy of Weld Metals" CY - Ixia, Rhodes Island, Greece DA - 07.07.2024 KW - Hydrogen KW - Pipeline KW - In-Service Welding PY - 2024 AN - OPUS4-60757 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Czeskleba, Denis T1 - Entwicklung von Wärmenachbehandlungskonzepten zur Vermeidung von spannungsrelaxationsrissen N2 - Vorstellung des Projekts Vh_9475 im Rahmen eines Kolloquiums der OVGU Magdeburg. In diesem Projekt wird erforscht, welchen Einfluss die PWHT-Parameter Aufheizrate und Haltetemperatur auf die Rissanfälligkeit von 13CrMoV9-10 haben. Diese Präsentation stellt den aktuellen Projektstand dar, gibt eine Übersicht über die Rissentstehung und wie die Forschungsstelle bei ihren Forschungen zu diesem Projekt vorgeht. Gleichzeitig wurde die Versuchstechnik vorgestellt und insbesondere die neue UP-Schweißanlage präsentiert. T2 - BMDK CY - Online meeting DA - 18.11.2020 KW - Spannungsrelaxationsrisse KW - 13CrMoV9-10 KW - PWHT KW - BMDK KW - Aufheizrate PY - 2020 AN - OPUS4-51583 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erxleben, Kjell A1 - Kaiser, Sebastian A1 - Rhode, Michael A1 - Kannengießer, Thomas A1 - Hadick, C. A1 - Schu, K. T1 - Quantification of hydrogen uptake during in-service hydrogen pipeline welding N2 - Hydrogen must be transported on a large scale from producers to consumers to ensure the energy transition. The necessary pipeline grid is achieved by conversion of the natural gas (NG) grid and building new pipelines. Welding during service as part e.g. of “hot-tapping” is unavoidable for maintenance/repair/expansion. Based on existing studies, the basic material compatibility of (low-alloyed) pipeline steels with hydrogen is postulated. However, this cannot be assumed for the case of in-service welding on pipelines in pressurized condition. The reason is the increased temperature e.g. by preheating and (in particular) during welding of the single passes. As a result, the inner pipeline surface undergoes multiple short-term heating but to high temperatures. In particular, the first passes can result in a temperature close to the austenitic transformation of the material for small wall thicknesses. Both increase the hydrogen uptake into the welded joint. If hydrogen embrittlement is likely to occur, depends on the hydrogen uptake, which must be quantified. For this purpose, welding experiments on pressurized demonstrators were conducted. The hydrogen uptake at 100 bar was compared to reference experiments with nitrogen. A new sample extraction routine for the quantification of the weld-zone specific hydrogen uptake was established. Comprehensive experiments with different steels (P235, L360, L485), wall thicknesses (4.1 mm to 7.8 mm) and diameters (DN50 and DN200) were conducted. In addition, the influence of the welding layer sequence on the hydrogen uptake between single- and multi-layer welds was investigated. Analytical approaches were used to approximate the hydrogen uptake in the respective weld zones. The main findings were that the layer sequence and especially the wall thickness have a large influence on the hydrogen uptake. T2 - 20th Pipeline Technology Conference ptc2025 CY - Berlin, Germany DA - 06.05.2025 KW - In-service KW - Hydrogen KW - Pipeline KW - Repair welding KW - component test PY - 2025 SP - 1 EP - 12 AN - OPUS4-63166 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Load analyses of welded high-strength steel structures using image correlation and diffraction techniques N2 - In an increasing number of modern steel applications high-strength steel grades are demanded to meet specifications regarding a high load bearing capacity and a low operating weight. Lightweight design rules enhance the safety requirements, especially for welded joints. Besides a higher cracking risk for HSLA steel welds, the formation of tensile residual stresses might lead to fracture due to overloading or premature failure if not adequately considered. In codes and standards, therefore, residual stress on the amount of the yield strength are expected, disregarding the circumstance that generally the residual stresses are much lower in HSLA steel welds. Oftentimes this leads to an underestimation of the proof strength in high-strength welded components and economical disadvantages using HSLA steels. In this study, a stress-strain analysis was conducted at component related structures from S960QL using digital image correlation while preheating welding and cooling adjacent to the weld seam. X-ray diffraction analysis of the local residual stresses in the weld seam showed a good comparability with the global analyses. The comparison of two different seam geometries revealed significantly lower multi-axial stresses if a narrower weld groove is used. T2 - IIW Intermediate Meeting, C-II-A CY - Trollhättan, Sweden DA - 06.03.2017 KW - Residual stresses KW - GMA Welding KW - Restraint KW - High-strength steels KW - Process parameters PY - 2017 AN - OPUS4-41065 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Kaltrissbildung in Baustählen im Lichte der Regelwerke N2 - Der verstärkte Einsatz höherfester Stähle und Zusatzwerkstoffe erfordert ein vertieftes Verständnis der Zusammenhänge zwischen Schweißverfahren, Wärmeeinbringung, Abkühlbedingungen sowie den daraus resultierenden metallurgischen Vorgängen in der Schweißnaht und deren Umgebung. Nur aus dem Zusammenwirken aller Einflussfaktoren lassen sich Strategien ableiten, mit deren Hilfe die Festigkeitseigenschaften bzw. die Lebensdauer von Schweißkonstruktionen in einem Maße verbessert werden können, die den Einsatz höherfester Werkstoffe rechtfertigen und somit deren Leichtbaupotenzial voll ausgenutzt werden kann. Vorgestellt werden einige beispielhafte Untersuchungen an Schweißverbindungen aus höherfesten Feinkornbaustählen zu Interaktionen der Haupteinflussgrößen auf die Kaltrissbildung. T2 - 17. Tagung Schweißen in der maritimen Technik und im Ingenieurbau CY - Hamburg, Germany DA - 19.04.2017 KW - Kaltrisse KW - Schweißen KW - Wärmeführung KW - Eigenspannungen KW - Wasserstoffbedingte Eigenschaftsdegradation KW - Regelwerke KW - hochfester Feinkornbaustahl PY - 2017 AN - OPUS4-41069 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Large scale hydrogen assisted cracking test for thick walled SAW joints for offshore applications N2 - Offshore wind turbines continuously increase in size and weight and demand adequate offshore foundations concepts like monopiles, tripods or jackets. These components are typically submerged arc welded (SAW) high-strength thick steel plates like the S420ML. During welding, the occurrence of delayed hydrogen assisted cracking (HAC) must be anticipated. HAC is a critical combination of the local hydrogen concentration within a susceptible microstructure under certain mechanical load, i.e., the occurring (welding) residual stresses. The welding sequence of the thick-walled plates complicate the residual stress distribution due to the necessary repeated thermal cycling, i.e., welding seam / layer deposition to fill the joint. For that purpose, SAW with two-wire-technique was used to weld a specially designed and prototype-like mock-up of a real component with a thickness of 50 mm, filled more than 20 passes and a seam length of 1,000 mm. Additional welded stiffeners simulated the effect of a high restraint, to stimulate critical HAC conditions. The necessity of a minimum waiting time (MWT) before the NDT can be conducted (to exclude HAC) was critically verified by the application of ultrasonic testing of the welded joint at different time-steps of the NDT of 48 h after welding. The residual stresses were determined by a robot XRD goniometer. Tensile residual stresses up to the yield limit are found both in the weld metal and in the heat-affected zone. Numerical modelling allowed the qualitative estimation of the hydrogen diffusion in the weld. A remarkable HAC occurrence was not identified and proves both, a certain resistance of the weld joint to HAC and the (questionable) duration of the MWT. T2 - IIW Intermediate Meeting of Commission II-A CY - Garching, Germany DA - 06.03.2023 KW - Hydrogen assisted cracking KW - Submerged arc welding KW - Offshore wind turbine KW - High-strength steel KW - Component test PY - 2023 AN - OPUS4-57100 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Mehraxiale Beanspruchungen und Werkstoffverhalten bei Bauteilschweißungen höherfester Feinkornbaustähle N2 - Der zunehmende Bedarf an hochfesten Feinkornbaustählen in modernen Schweißkonstruktionen, in einer deutlich wachsenden Anzahl von Branchen wie dem Hoch-, Anlagen- und Kranbau, führte in den letzten Jahren zur Entwicklung zahlreicher Grund- und Zusatzwerkstoffe. Neben der Erreichung anforderungsgerechter mechanischer Eigenschaften wird die wirtschaftliche Verarbeitung dieser Güten durch hohe Sicherheitsanforderungen an die Schweißnaht bestimmt. Hohe Zugeigenspannungen in der Schweißverbindung können die Beanspruchbarkeit und Sicherheit eines geschweißten Bauteils wesentlich reduzieren. Insbesondere bei einer hohen konstruktiven Schrumpfbehinderung können die Beanspruchungen auch schon während der Fertigung ein risskritisches Niveau erreichen. Mittels geeigneten Wärmeführungen beim Schweißen und der adäquaten Auswahl von Schweißprozess und Zusatzwerkstoffen ist sowohl eine Minimierung der sich lokal in der Naht bildenden Zugeigenspannungen als auch der globalen infolge von Abstützeffekten auftretenden Reaktionsspannungen und -momente erzielbar. Im Rahmen zweier AiF-Forschungsvorhaben IGF.-Nr. 17267 N und 17978 N wurden verschiedene experimentelle Beanspruchungsanalysen durchgeführt, um den Schweißprozess hinsichtlich der resultierenden schweißbedingten Beanspruchungen zu untersuchen. Hierfür war es erforderlich, die Steifigkeitsverhältnisse so wie sie beim Schweißen realer Bauteilstrukturen auftreten, auf Schweißexperimente im Labor zu übertragen. Dazu wurde bspw. eine an der BAM eigens entwickelte Prüfanlage eingesetzt, mit der die mehraxialen Belastungen analysiert wurden, die mit bis zu 2 MN beim Vorwärmen, Schweißen und Abkühlen auftreten. Die Schweißeigenspannungen wurden mittels Röntgendiffraktometrie bestimmt. Zwar zeigten sich für niedrige Arbeitstemperaturen beim Schweißen ein signifikant reduziertes Gesamtbeanspruchungsniveau nach der Abkühlung der gesamten Schweißnaht. Die langen Abkühlphasen während der mehrlagigen schweißtechnischen Fertigung führen jedoch speziell bei den ersten Schweißraupen zu sehr hohen Reaktionsspannungen. Dabei erwiesen sich schmalere Nahtfugen verbunden mit dem Einsatz modifizierter Schweißprozesse und der Einsatz dehnfähiger Schweißzusätze für das Wurzelschweißen als geeignete Mittel, um eine deutliche Absenkung des Beanspruchungsniveaus beim Schweißen unter Schrumpfbehinderung zu erreichen. Ferner ist damit eine weitere wesentliche Reduzierung der Gesamtbeanspruchung und insbesondere der Zugeigenspannungen in der WEZ möglich. Mithilfe dieser Erkenntnisse ist die Optimierung der schweißbedingten Beanspruchungen unter Nutzung einer adaptierten Wärmeführung zur verbesserten Ausnutzung des Festigkeitspotentials höherfester Feinkornbaustähle erreichbar. T2 - Frühjahrssitzung 2018 des AWT Fachausschusses Eigenspannung CY - Bremen, Germany DA - 18.04.2018 KW - Bauteilprüfung KW - Eigenspannungen KW - MAG-Schweißen KW - Hochfeste Feinkornbaustähle PY - 2018 AN - OPUS4-45502 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmitt, Johannes T1 - Data acquisition system for single particle inductively coupled plasma mass spectrometry (spICP-MS) with nanosecond time resolution N2 - This study presents our data acquisition system prototype for single particle inductively coupled plasma mass spectrometry (spICP-MS) with nanosecond time resolution (nanoDAQ) and a matching data processing approach for time-resolved data in the nanosecond range. The system continuously samples the secondary electron multiplier (SEM) detector signal with a dwell time of approximately 2 ns and enables detection of gold nanoparticles (AuNP) as small as 7.5 nm with a commercial single quadrupole ICP-MS instrument. [1] Analysis of acquired transient data is based on the temporal distance between detector events and a derived ion event density. It was shown that the inverse logarithm of the distance between detector events is proportional to particle size. Also, the number of detector events per particle can be used to calibrate and determine the particle number concentration (PNC) of a nanoparticle dispersion. [1] Particle-by-particle-based analysis of ion event density and other parameters derived from nanosecond time resolution show promising results. High data acquisition frequency of the systems allows recording of a statistically significant number of data points in 60 s or less, which leaves only the sample uptake and rinsing steps as remaining factors for limiting the total measurement time. T2 - ANAKON 2025 CY - Leipzig, Germany DA - 10.03.2025 KW - ICP-MS KW - Instrumentation KW - Nano KW - Nanoparticle Characterization PY - 2025 AN - OPUS4-63603 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Taparli, Ugur Alp A1 - Kannengießer, Thomas A1 - Griesche, Axel T1 - Tungsten inert gas bead-on-plate weld chemical composition analysis by laser-induced breakdown spectroscopy N2 - Chemical compositions of a weld can be varying locally as a result of the welding process. These local variations can be due to the vaporization of individual alloying elements. In this work, tungsten inert gas (TIG) bead-on-plate stainless steel welds of EN grade 1.4404 and 1.4435 were investigated using laser-induced breakdown spectroscopy (LIBS) on the completed welds. This study aims to reveal the welding parameters’ influence on the resulting local chemical compositions of the stainless steel welds. We demonstrated Mn vaporize before Cr due to its lower latent enthalpy of vaporization. Hence, Mn accumulates on the heat-affected zone (HAZ) both sides across the weld bead by being swept away through the circulation flow of the welding plasma. Additionally, increasing the heat input tends to enhance the accumulated Mn content on the HAZ as well as increasing the shielding gas flow rate. The results are in good agreement with the literature and proved that LIBS is an effective method to inspect completed welds. T2 - Symposium on Materials and Joining Technology CY - Magdeburg, Germany DA - 07.09.2020 KW - LIBS TIG welding KW - Austenitic stainless steels KW - Chemical composition KW - In situ measurement PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-511595 DO - https://doi.org/10.1088/1757-899X/882/1/012023 SN - 1757-8981 SN - 1757-899X VL - 882 IS - 012023 SP - 1 EP - 8 PB - IOP Publishing CY - Bristol AN - OPUS4-51159 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröpfer, Dirk A1 - Kromm, Arne A1 - Lausch, Thomas A1 - Rhode, Michael A1 - Wimpory, R. C. A1 - Kannengießer, Thomas T1 - Influence of welding stresses on relief cracking during heat treatment of a creep-resistant 13CrMoV steel: Part III - Assessment of residual stresses from small-scale to real component welds N2 - For higher operational temperatures and pressures required in petrochemical plants, the modified 13CrMoV9-10 steel was developed providing high resistance against creep and compressed hydrogen. Extreme care during the welding procedure is necessary for this steel, attributed to low toughness, high strength in as-welded state, and increased susceptibility to stress relief cracking (SRC) during post-weld heat treatment (PWHT). Previous research of SRC in creep-resistant steels discussed mainly thermal and metallurgical factors. Few previous findings addressed the influences of welding procedure on crack formation during PWHT considering real-life manufacturing conditions. These investigations focus on effects of welding heat control on stresses during welding and subsequent PWHT operations close to realistic restraint and heat dissipation conditions using a special 3D testing facility, which was presented in parts I and II of this contribution. Part III addresses investigations on residual stress evolution affecting crack formation and discusses the transferability of results from large-scale testing to laboratory-scale. Experiments with test set-ups at different scales under diverse rigidity conditions and an assessment of the residual stresses of the weld-specimens using X-ray (surface near) and neutron diffraction analysis (bulk) were performed. This study aims to provide a way of investigating the SRC behaviour considering component-specific residual stresses via small-scale testing concepts instead of expensive weld mock-ups. KW - Welding KW - Creep-resistant steel KW - Residual stresses KW - Post-weld heat treatment KW - Stress relief cracking PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-524403 DO - https://doi.org/10.1007/s40194-021-01101-7 SN - 1878-6669 VL - 65 SP - 1671 EP - 1685 PB - Springer CY - Berlin AN - OPUS4-52440 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröpfer, Dirk A1 - Treutler, K. A1 - Börner, Andreas A1 - Gustus, R. A1 - Kannengießer, Thomas A1 - Wesling, V. A1 - Maus-Friedrichs, W. T1 - Surface finishing of hard-to-machine cladding alloys for highly stressed components N2 - The supply and processing of materials for highly stressed components are usually cost-intensive. Efforts to achieve cost and resource efficiency lead to more complex structures and contours. Additive manufacturing steps for component repair and production offer significant economic advantages. Machining needs to be coordinated with additive manufacturing steps in a complementary way to produce functional surfaces suitable for the demands. Regarding inhomogeneity and anisotropy of the microstructure and properties as well as production-related stresses, a great deal of knowledge is still required for efficient use by small- and medium-size enterprises, especially for the interactions of subsequent machining of these difficult-to-machine materials. Therefore, investigations on these influences and interactions were carried out using a highly innovative cost-intensive NiCrMo alloy (IN725). These alloys are applied for claddings as well as for additive component manufacturing and repair welding using gas metal arc welding processes. For the welded specimens, the adequate solidification morphology, microstructure and property profile were investigated. The machinability in terms of finishing milling of the welded surfaces and comparative analyses for ultrasonic-assisted milling processes was examined focussing on surface integrity. It was shown that appropriate cutting parameters and superimposed oscillating of the milling tool in the direction of the tool rotation significantly reduce the mechanical loads for tool and workpiece surface. This contributes to ensure a high surface integrity, especially when cutting has to be carried out without cooling lubricants. KW - WAAM KW - IN725 KW - Machining KW - Ultrasonic-assisted milling KW - Residual stresses KW - Cutting forces KW - Surface integrity KW - Microstructure PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-524872 DO - https://doi.org/10.1007/s00170-021-06815-y VL - 114 IS - 5-6 SP - 1427 EP - 1442 PB - Springer AN - OPUS4-52487 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröpfer, Dirk A1 - Scharf-Wildenhain, R. A1 - Hälsig, A. A1 - Wandtke, Karsten A1 - Kromm, Arne A1 - Kannengießer, Thomas T1 - Process-related influences and correlations in wire arc additive manufacturing of high-strength steels N2 - High-strength fine-grained structural steels have great potential for weight-optimized, efficient structures in many modern steel applications. Further advances in efficiency can be achieved through additive manufacturing and bionic design. Commercial high-strength filler materials for wire arc additive manufacturing (WAAM) are already provided by the consumable producers. Today, application would be strictly limited due to absence of quantitative findings or any guidelines for the industry regarding welding-related stresses and component safety during manufacturing and service. Hence, process- and material-related influences and design-related restraint conditions associated with formation of residual stresses and cold cracking risk are investigated. The aim is the accessibility of special WAAM self-restraining cold cracking tests and easy applicable processing recommendations, enabling an economical, fit-for-purpose and crack-safe WAAM of high-strength steels. This first study focuses on determination of interactions between WAAM process parameters, resulting layer geometry, microstructure and residual stresses, analyzed via X-ray diffraction. Defined reference specimens are automated welded using a special WAAM solid wire (yield strength >820 MPa). Geometric properties can be specifically adjusted by wire feed and welding speed, but cannot be varied arbitrarily, since a high heat input causes local overheating, inadmissible changes of microstructure and mechanical properties, defects and comparable high tensile residual stresses. T2 - 22. Werkstofftechnischen Kolloquium der TU Chemnitz CY - Online meeting DA - 24.03.2021 KW - Residual stresses KW - Additive Manufacturing KW - High-strength steel PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-533300 DO - https://doi.org/10.1088/1757-899X/1147/1/012002 VL - 1147 SP - 012002 PB - IOP Publishing Ltd AN - OPUS4-53330 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rhode, Michael A1 - Nietzke, Jonathan A1 - Mente, Tobias A1 - Richter, Tim A1 - Kannengießer, Thomas T1 - Characterization of Hydrogen Diffusion in Offshore Steel S420G2+M Multi-layer Submerged Arc Welded Joint N2 - As onshore installation capacity is limited, the increase in the number of offshore wind turbines (OWT) is a major goal. In that connection, the OWTs continuously increase in size and weight and demand adequate foundations concepts like monopiles or tripods. These components are typically manufactured from welded mild steel plates with thickness up to 200 mm. The predominant welding technique is submerged arc welding (SAW). In accordance with the standards, the occurrence of hydrogen-assisted cracking is anticipated by either a minimum waiting time (MWT, before non-destructive testing of the welded joint is allowed) at ambient or a hydrogen removal heat treatment (HRHT) at elevated temperatures. The effectiveness of both can be estimated by calculation of the diffusion time, i.e., diffusion coefficients. In this study, these coefficients are obtained for the first time for a thick-walled S420G2+M offshore steel grade and its multi-layer SAW joint. The electrochemical permeation technique at ambient temperature is used for the determination of diffusion coefficients for both the base material and the weld metal. The coefficients are within a range of 1025 to 1024 mm2/s (whereas the weld metal had the lowest) and are used for an analytical and numerical calculation of the hydrogen diffusion and the related MWT. The results showed that long MWT can occur, which would be necessary to significantly decrease the hydrogen concentration. Weld metal diffusion coefficients at elevated temperatures were calculated from hydrogen desorption experiments by carrier gas hot extraction. They are within a range of 1023 mm2/s and used for the characterization of a HRHT dwell-time. The analytical calculation shows the same tendency of long necessary times also at elevated temperatures. That means the necessary time is strongly influenced by the considered plate thickness and the estimation of any MWT/HRHT via diffusion coefficients should be critically discussed. T2 - European Congress and Exhibition on Advanced Materials and Process - Euromat 2021 CY - Online meeting DA - 13.09.2021 KW - Thick-walled KW - Hydrogen diffusion KW - Offshore KW - Steel KW - Submerged arc welding PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-544127 DO - https://doi.org/10.1007/s11665-022-06679-7 SN - 1059-9495 SP - 1 EP - 13 PB - Springer Nature AN - OPUS4-54412 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Quackatz, Lukas A1 - Griesche, Axel A1 - Kannengießer, Thomas T1 - In situ investigation of chemical composition during TIG welding in duplex stainless steels using Laser-Induced Breakdown Spectroscopy (LIBS) N2 - Many applications in industry require a material-to-material joining process of Duplex Stainless Steels (DSS). Therefore, it is essential to investigate the material’s properties during a welding process to control the weld quality. With the help of Laser-Induced Breakdown Spectroscopy (LIBS), the chemical composition during the Tungsten Inert Gas (TIG) welding process of DSS could be monitored in situ. The chemical composition could be quantitatively measured using pre-established calibration curves. Although the surface temperature and the welding plasma have a high influence on the spectral intensities, reliable composition measurements were possible. The concentration of alloying elements could be mapped during the TIG welding process. T2 - 2nd International Conference on Advanced Joining Processes CY - Sintra, Portugal DA - 21.10.2021 KW - LIBS KW - In situ measurement KW - WRC 1992 diagram KW - TIG welding KW - Duplex stainless steels PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-542026 DO - https://doi.org/10.1016/j.finmec.2021.100063 SN - 2666-3597 VL - 6 SP - 1 EP - 7 PB - Elsevier CY - Amsterdam AN - OPUS4-54202 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Steppan, Enrico T1 - Zur Analyse der Eigenschaftsdegradation und des Bindungsverhaltens von Wasserstoff in höherfesten Feinkornbaustählen N2 - Der Stahlbedarf in Deutschland wird maßgeblich neben dem Automobilsektor vom Maschinenbau und allgemeinen Bauwesen geprägt. In diesen Segmenten werden qualitativ hochwertige Stähle mit höchsten Ansprüchen an Festigkeit, Verformungsfähigkeit, schweißtechnische Verarbeitung und sicherheitsrelevante Aspekte gestellt. Wichtige Vertreter, welche diesen Ansprüchen gerecht werden, sind die heutigen modernen höherfesten FKB. Aus der Entwicklung dieser Stähle kristallisierten sich in den letzten Jahrzehnten verschiedene Legierungskonzepte und Herstellungsrouten heraus. Dem liegt neben essentiellen Eigenschaften, z.B. Streck- und Zugfestigkeit, noch weitere Anforderungen, bspw. Kaltumformbarkeit, Kerbschlagzähigkeit und Verschleißfestigkeit, zugrunde. Zunehmend werden im genormten Bereich mit Streckgrenzen bis 700 MPa neben den vergüteten Stählen (Q) auch thermomechanische Stähle (M) eingesetzt. Ein immerwährender paralleler Begleiter während der Stahlherstellung und -verarbeitung ist Wasserstoff. Wasserstoff wird in den nächsten Jahren als Schlüsselelement für eine nachhaltige Energiewirtschaft angesehen. Aus heutiger Sicht ist Wasserstoff ein Hoffnungsträger für eine klimafreundliche Energiewirtschaft und zukunftsfähige Industrie. Forschung und Industrie arbeiten intensiv an der Erschließung und Weiterentwicklung des enormen Potentials, um eine höhere Nutzbarkeit zu erreichen. Die Gründe liegen zum einen darin, dass Wasserstoff als Brennstoff unproblematisch (Umweltverträglichkeit und Verfügbarkeit) ist und zum anderen ein hervorragender Energieträger ist. Wasserstoff ist durch seine gebundene Form erst nach dem Lösen aus chemischen Verbindungen zugänglich. Dies geschieht für eine Nutzbarmachung in einer zukunftsfähigen Energiewirtschaft gezielt. Demgegenüber stehen Prozesse, wodurch Wasserstoff aus seiner chemischen Verbindung gelöst wird und aufgrund seiner Größe bzw. geringsten Atommasse von Werkstoffen aufgenommen wird. Damit verbunden interagiert der aufgenommene Wasserstoff mit dem Gefüge und kann zu einer negativen Beeinflussung der Eigenschaften des Werkstoffs führen. Wasserstoff kann Degradationsprozesse in Stählen verursachen, die sich insbesondere auf die mechanischen Eigenschaften auswirken. Diese Mechanismen können wasserstoffunterstützte Risse in höherfesten Stählen während der Herstellung oder im industriellen Einsatz verursachen. Elektrochemisch beladene Zugproben zeigen ein unterschiedliches Degradationsverhalten in ihren Eigenschaften. Die vorliegende Arbeit beschreibt die Wechselwirkungen zwischen Wasserstoff und Gitterdefekten in unterschiedlichen mikrolegierten Systemen und wärmebeeinflussten Zonen in den schweißbaren Feinkornbaustählen. Die Ergebnisse zeigen eine klare Abhängigkeit zwischen Mikrolegierung und Herstellungsprozess dieser Stahlsorten, respektive ihrer simulierten wärmebeeinflussten Bereiche. N2 - In addition to the automotive sector, demand for steel in Germany is dominated by mechanical engineering and general construction. These segments demand high-quality steels with the highest requirements in terms of strength, formability, welding processing and safety aspects. Important representatives that meet these requirements are today's more modern high-strength FKB. In the development of these steels, various alloying concepts and production routes have crystallized in recent decades. In addition to essential properties, e.g. yield and tensile strength, this is also based on other requirements, e.g. cold formability, notched impact strength and wear resistance. Increasingly, thermomechanical steels (M) are being used in addition to quenched and tempered steels (Q) in the standardized range with yield strengths up to 700 MPa. An ever-present parallel companion during steel production and processing is hydrogen. Hydrogen is seen as a key element for a sustainable energy economy in the coming years. From today's perspective, hydrogen is a beacon of hope for a climate-friendly energy economy and sustainable industry. Research and industry are working intensively on tapping and further developing the enormous potential in order to achieve greater usability. The reasons are, on the one hand, that hydrogen is unproblematic as a fuel (environmental compatibility and availability) and, on the other hand, that it is an excellent energy carrier. Due to its bonded form, hydrogen is only accessible after dissolution from chemical compounds. This is done in a targeted manner for utilization in a sustainable energy economy. In contrast, there are processes by which hydrogen is released from its chemical compound and absorbed by materials due to its size or lowest atomic mass. In connection with this, the absorbed hydrogen interacts with the microstructure and can lead to a negative influence on the properties of the material. Hydrogen can cause degradation processes in steels that affect mechanical properties in particular. These mechanisms can cause hydrogen-assisted cracking in higher strength steels during fabrication or in industrial use. Electrochemically loaded tensile specimens show different degradation behavior in their properties. The present work describes the interactions between hydrogen and lattice defects in different microalloyed systems and heat affected zones in the weldable fine grain structural steels. The results show a clear dependence between microalloying and manufacturing process of these steels, respectively their simulated heat affected zones. T3 - BAM Dissertationsreihe - 172 KW - Höherfeste Feinkornbaustähle KW - Wasserstoffdegradation KW - Wasserstoffdiffusion KW - Wasserstoffbindungsverhalten KW - Kaltriss und Schweißen KW - High strength fine grained structural steels KW - Hydrogen degradation KW - Hydrogen diffusion KW - Hydrogen trapping KW - Cold cracking and welding PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-579412 SN - 1613-4249 VL - 172 SP - 1 EP - 266 PB - Eigenverlag CY - Berlin AN - OPUS4-57941 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Sprengel, Maximilian Franz-Arthur T1 - Study on the determination and the assessment of the residual stress in laser powder bed fused stainless steel structures N2 - Additive manufacturing processes offer extensive advantages for the design freedom of structures through layer-by-layer production. This enables high weight savings as well as the integration of functions such as cooling channels. This technology thus offers great potential to contribute to a sustainable future. The pioneer among these manufacturing processes is the powder bed fusion of metals with laser beams (PBF-LB/M). This process is characterised by high laser scanning speeds and highly localised heat input, which have a strong effect on the microstructure and thus also on the mechanical properties. For example, the austenitic steel 316L exhibits a cellular structure at the subgrain level. This microstructure feature leads to higher yield strengths and comparable ductility to conventionally processed 316L. In addition to the traditional applications of 316L steel in the petrochemical and nuclear industries, this enables new applications such as medical stents or bipolar plates for fuel cells with proton exchange membranes. However, the layer-by-layer production with high scanning speeds and localised heat input induces cooling rates in the order of 106 K.s-1. The large temperature gradients and the shrinkage restraints of each weld bead and layer lead to the development of complex residual stress fields. These reduce the material performance and can even lead to premature failure. Thus, the fatigue properties are severely affected by rapid crack growth or prematurely developing cracks. Furthermore, specimens may warp during PBF-LB/M or immediately when the components are separated from the build plate. Therefore, residual stress is one of the main disadvantages of PBF-LB/M, making it difficult for this technology to be more widely accepted in the industry. Based on the current state of the literature, the procedure for determining residual stress employing diffraction methods, the influence of the component geometry, as well as the inter-layertime (ILT) on residual stress and, lastly, suitable heat treatment strategies for relaxing residual stress in PBF-LB/M/316L, were identified as insufficiently researched areas. Determining residual stress is a major challenge. X-ray and neutron diffraction are particularly suitable for filigree structures, which can preferably be produced using PBF-LB/M. Here, the microscopic strain of the lattice planes is used to calculate the macroscopic residual stress. These methods are nondestructive and allow the spatial resolution of the bi-axial and tri-axial residual stress. In the present work, in-situ neutron diffraction tensile tests were performed to analyse the micromechanical behaviour of PBF-LB/M/316L. The suitability of the lattice planes for calculating the macroscopic residual stress was investigated. The (311) lattice plane was found to be the best option for determining the macroscopic residual stress in PBF-LB/M/316L. Furthermore, it was shown that the Kröner model can be used to calculate the X-ray diffraction constants despite the texture. Currently, both aspects are common practices in the determination of residual stress. The results presented here support the validity of this approach and increase the confidence in the experimentally determined residual stress, which has a positive effect on the assessment of quality concerning the safety of a component manufactured by PBF-LB/M. The geometry of a structure manufactured by PBF-LB/M determines the component stiffness and influences the thermal gradients during manufacture and ultimately the residual stress. The effect of smaller or larger dimensions (larger than 10 mm) on the residual stress is rarely considered. To investigate this aspect, representative test specimens with different thicknesses and lengths were produced. Hence, the influence of the geometry i.e., component stiffness on the residual stress was evaluated. The residual stress was determined using X-ray and neutron diffraction. The analysis of the residual stress showed that an increase in thickness leads to overall higher residual stress. In addition, it was shown that increasing the sample dimension leads to smaller residual stress gradients. Above a threshold value of a few millimetres, no significant change in the residual stress was observed. The ILT is inherent in every PBF-LB/M construction job and influences the thermal gradients during production and thus the residual stress. A change in wall thickness in a geometrically complex structure or a variation in the number of specimens in the construction process leads directly to a change in the ILT. To simulate this, specimens with different ILT were produced. The residual stress was determined by X-ray and neutron diffraction. The use of a short ILT resulted in higher surface residual stress, but lower volume residual stress. Here, the surface residual stress and the residual stress in the volume showed contrary behaviour. This was attributed to the complex heat conduction during the process, as shown by the thermographic measurements. To avoid distortion of the specimens or real components upon separation from the build plate or during post-processing steps, stress relief annealing is usually performed after the PBF-LB/M process. Based on standards for heat treatment of welded austenitic steels, heat treatments were performed at low (450 °C for four hours) and high (800 °C and 900 °C for one hour) temperatures. The results show that the heat treatment at 450 °C relaxed the residual stress by only 5 %. This low relaxation is due to the stability of the cell structures. The high-temperature heat treatment showed that 900 °C is required to dissolve the cell structure and achieve a relaxation of about 85 %. This result is in good agreement with the standards for stress relief annealing of welded austenitic steels. N2 - Additive Fertigungsverfahren bieten durch die schichtweise Herstellung weitreichende Vorteile für die Gestaltungsfreiheit von Strukturen und ermöglichen somit hohe Gewichtseinsparungen. Auch die Integration von Funktionen, beispielsweise Kühlkanäle, können unmittelbar während der Herstellung eingebracht werden. Damit bietet diese Technologie ein hohes Potential zu einer nachhaltigen Zukunft beizutragen. Der Vorreiter unter diesen Fertigungsprozessen ist das Pulverbettbasierte Schmelzen von Metallen mittels Laserstrahlen (PBF-LB/M). Dieser Prozess zeichnet sich durch hohe Laserscangeschwindigkeiten und eine stark lokalisierte Wärmeeinbringung aus, welche sich auf die Mikrostruktur und damit auch auf die mechanischen Eigenschaften auswirken. So weist der austenitische Stahl 316L eine zelluläre Struktur auf Subkornniveau auf, welche zu höheren Streckgrenzen jedoch nicht verringerter Duktilität im Vergleich zu konventionell verarbeitetem 316L führt. Dies ermöglicht, neben den traditionellen Einsatzgebieten des Stahls 316L in der petrochemischen und nuklearen Industrie, neue Anwendungen wie medizinische Stents oder Bipolarplatten für Brennstoffzellen mit Protonenaustauschmembran. Die schichtweise Fertigung mit hohen Scangeschwindigkeiten und lokaler Wärmeeinbringung bedingt jedoch Abkühlraten in der Größenordnung von 106 K.s-1. Die hohen Temperaturgradienten im Zusammenspiel mit den Schrumpfbehinderungen jeder Schweißraupe und Lage sorgen für die Entstehung komplexer Eigenspannungsfelder. Diese verringern die Beanspruchbarkeit des Materials und können sogar zu einem vorläufigen Versagen führen. So sind die Ermüdungseigenschaften durch ein rapides Risswachstum bzw. ein vorzeitig entstehender Riss durch Eigenspannungen stark beeinträchtigt. Des Weiteren kommt es vor, dass sich die Proben während des PBF-LB/M oder unmittelbar bei der Trennung der Bauteile von der Bauplatte verziehen. Daher sind die Eigenspannungen eines der Hauptnachteile des PBF-LB/M, die eine breitere Akzeptanz dieses Verfahrens in der Industrie erschweren. Ausgehend vom aktuellen Literaturstand, wurde die Vorgehensweise bei der Bestimmung der Eigenspannungen mittels Beugungsmethoden, der Einfluss der Bauteilgeometrie bzw. Bauteilsteifigkeit sowie der Zwischenlagenzeit auf die Eigenspannungen und zuletzt geeignete Wärmebehandlungsstrategien zur Relaxation der Eigenspannungen in PBF-LB/M/316L als unzureichend erforschte Bereiche identifiziert. Die Bestimmung der Eigenspannung ist eine große Herausforderung. Insbesondere bei filigranen Strukturen, welche vorzugsweise mittels PBF-LB/M hergestellt werden können, eignen sich die Röntgen- und Neutronenbeugung. Hierbei wird die mikroskopische Dehnung der Gitterebenen zur Berechnung der makroskopischen Eigenspannung verwendet. Diese Methoden sind zerstörungsfrei und ermöglichen die räumliche Auflösung der bi-axialen und tri-axialen Eigenspannungen. In der vorliegenden Arbeit wurden in-situ Neutronenbeugungszugversuche durchgeführt, um das mikromechanische Verhalten des PBF-LB/M/316L zu analysieren. Die Eignung der Gitterebenen zur Berechnung der makroskopischen Eigenspannung wurde untersucht. Die (311) Gitterebene erwies sich als die beste Option für die Bestimmung der makroskopischen Eigenspannung in PBF-LB/M/316L. Darüber hinaus wurde gezeigt, dass das Kröner-Modell trotz Textur zur Berechnung der Röntgenbeugungskonstanten verwendet werden kann. Derzeit werden beide Aspekte in der Bestimmung der Eigenspannungen standardmäßig angewandt. Die hier präsentierten Ergebnisse untermauern die Gültigkeit dieses Vorgehens und erhöhen das Vertrauen in den experimentell bestimmten Eigenspannungen, welches sich positiv auf die Beurteilung der Qualität hinsichtlich der Sicherheit eines durch PBF-LB/M gefertigten Bauteils auswirkt. Die Geometrie einer durch PBF-LB/M hergestellten Struktur bestimmt maßgeblich die Bauteilsteifigkeit und beeinflusst die thermischen Gradienten während der Herstellung und letztendlich die Eigenspannungen. Die Auswirkung kleinerer oder größerer Abmessungen (größer 10 mm) auf die Eigenspannungen wird derzeit oft nicht berücksichtigt. Um diesen Aspekt zu untersuchen, wurden repräsentative Probekörper mit unterschiedlichen Dicken und Längen hergestellt. Damit konnte der Einfluss der Geometrie bzw. Bauteilsteifigkeit auf die Eigenspannungen gezielt bewertet werden. Die Eigenspannungen wurden mittels Röntgen- als auch Neutronenbeugung bestimmt. Die Analyse der Eigenspannungen ergab, dass eine Erhöhung der Dicke zu insgesamt höheren Eigenspannungen führt. Zusätzlich wurde gezeigt, dass eine Vergrößerung der Probenabmessung zu kleineren Eigenspannungsgradienten führt. Oberhalb eines Schwellenwerts von wenigen Millimetern ändern sich die Eigenspannungen nicht mehr signifikant. Die sogenannte Zwischenlagenzeit (ILT) ist jedem PBF-LB/M-Bauauftrag inhärent und beeinflusst die thermischen Gradienten während der Herstellung und damit maßgeblich die Eigenspannungen. Ein Wanddickensprung in einer geometrisch komplexen Struktur bzw. einer Variation der Probenanzahl im Bauprozess führt unmittelbar zu einer Änderung der ILT. Um dies nachzubilden, wurden Proben mit unterschiedlichen ILT hergestellt. Die Eigenspannungen wurden mittels Röntgen- und Neutronenbeugung bestimmt. Die Verwendung einer kurzen ILT hat zu höheren Oberflächeneigenspannungen geführt, jedoch zu geringeren Volumeneigenspannungen. Hierbei zeigten die Oberflächeneigenspannungen und die Eigenspannungen im Volumen ein konträres Verhalten. Dies wurde auf die komplexe Wärmeleitung während des Prozesses zurückgeführt, wie die thermografischen Messungen zeigten. Um den Verzug der hergestellten Probekörper oder realen Bauteile bei der Abtrennung der Bauplatte oder in Nachbearbeitungsschritten zu vermeiden, wird in der Regel ein Spannungsarmglühen nach dem PBF-LB/M Prozess durchgeführt. Basierend auf Standards für die Wärmebehandlung von geschweißten austenitischen Stählen, wurden Wärmebehandlungen bei niedrigen (450 °C für vier Stunden) und hohen (800 °C bzw. 900 °C für eine Stunde) Temperaturen durchgeführt. Die Ergebnisse zeigen, dass die Wärmebehandlung bei 450 °C die Eigenspannungen um lediglich 5 % relaxierte. Diese geringe Relaxation ist auf die Stabilität der Zellstrukturen zurückzuführen. Die Hochtemperatur-Wärmebehandlung zeigte, dass 900 °C erforderlich sind, um die Zellstruktur aufzulösen und eine Relaxation von etwa 85 % zu erreichen. Dieses Ergebnis steht in guter Übereinstimmung mit den Standards für das Spannungsarmglühen geschweißter austenitischer Stähle. T3 - BAM Dissertationsreihe - 173 KW - Residual Stress KW - Powder Bed Fusion of Metals with Laser Beams KW - Austenitic Stainless Steel KW - Diffraction KW - Heat Treatment KW - Eigenspannungen KW - Pulverbettbasiertes Laserstrahlschmelzen KW - Austenitischer Rostfreier Stahl KW - Beugung KW - Wärmbehandlung PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-579802 SN - 1613-4249 VL - 173 SP - 1 EP - 256 PB - Eigenverlag CY - Berlin AN - OPUS4-57980 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Thomas, Maximilian T1 - Verbesserung der Übertragbarkeit von Erstarrungsrissprüfungen nach dem MVT-Verfahren durch Digitalisierung der Probenauswertung N2 - Zur Prüfung der Erstarrungsrissanfälligkeit von Werkstoffen existiert eine Vielzahl von Prüfverfahren, die jedoch oft nur in ihren Grundzügen standardisiert sind. Ein Beispiel ist der an der Bundesanstalt für Materialforschung und -prüfung entwickelte und angewendete Modifizierte Varestraint-/Transvarestraint-Test (MVT), der eine von vielen Umsetzungen des Varestraint-Verfahrensprinzips darstellt. Hierbei werden durch Biegung während des Schweißens gezielt Erstarrungsrisse erzeugt und anschließend lichtmikroskopisch vermessen. Die Ergebnisse von Varestraint-Prüfungen charakterisieren jedoch nicht allein das Werkstoffverhalten, sondern sind in hohem Maße von der Konstruktion der jeweiligen Prüfmaschine sowie den verwendeten Prüfparametern abhängig. Dies erschwert die Vergleichbarkeit von Ergebnissen, welche nicht unter exakt identischen Bedingungen ermittelt wurden, und kann darüber hinaus zu einer ungenauen oder unvollständigen Bewertung des Werkstoffverhaltens führen. Die vorliegende Arbeit widmet sich zunächst der detaillierten Ausgestaltung der geometrischen Zusammenhänge rund um die Ausbreitung von Erstarrungsrissen während der Varestraint-Prüfung. Mit Blick auf Prokhorovs Technological Strength Theory und die sich daraus ergebenden erstarrungsrisskritischen Temperaturen wird anschließend eruiert, wie aus den Anfangs- und Endkoordinaten der entstandenen Risse auf das charakteristische Erstarrungsrissverhalten geschlossen werden kann. Die daraus entwickelte Bewertung der Rissanfälligkeit ist weitestgehend von den Prüfparametern und weiteren verfahrensspezifischen Einflüssen entkoppelt, wodurch eine deutlich bessere Übertragbarkeit der Ergebnisse gewährleistet ist. Zur Erprobung der neu entwickelten Bewertungsansätze wurden zunächst MVT-Prüfungen an mehreren hochlegierten, martensitischen Schweißzusatzwerkstoffen, sowie am Nickelbasiswerkstoff Alloy 602 CA durchgeführt. So konnten einerseits verschiedene Legierungen hinsichtlich ihres Erstarrungsrissverhaltens charakterisiert und Empfehlungen für die schweißtechnische Fertigung generiert werden. Zum anderen dienten die Proben zur vollständigen Konzipierung, Entwicklung und Validierung einer digitalen Auswertemethodik. Die eigens programmierte Software ermöglicht die schnelle und praxisgerechte Auswertung von MVT-Proben, und implementiert dabei zusätzlich die zuvor entwickelten, prozessunabhängigen Bewertungsansätze. Als Ergebnis konnten kritische Dehnraten identifiziert werden,ab deren Überschreitung die betrachteten Werkstoffe unter den verwendeten Prüfbedingungen gesteigerte Erstarrungsrissanfälligkeiten aufweisen. So ergibt sich ein direkter Zusammenhang zwischen MVT-Prüfergebnissen und der Technological Strength Theory von Prokhorov. Die Bewertung des Werkstoffverhaltens anhand der kritischen Dehnraten erwies sich gegenüber den üblicherweise betrachteten Gesamtrisslängen als deutlich zuverlässiger. Zusammenfassend konnte gezeigt werden, dass die digitale Auswertung eine sinnvolle Verbesserung der analogen Standardauswertung darstellt. N2 - A multitude of testing procedures exist for the assessment of the solidification cracking susceptibilities of metal alloys. Many of these tests are only standardised on a very basic level. This also applies to the Modified Varestraint-/Transvarestraint Test (MVT), which was developed at the Federal Institute for Materials Research and Testing (BAM) and is one of many variants of the original Varestraint test. Its functional principle is the bending of flat specimens during welding. Any solidification cracks formed during the procedure are quantified in a later step using optical light microscopy. However, the test results don’t exclusively characterise the analysed material, but also greatly depend on the design of the testing rig, as well as the applied testing parameters. This complicates the comparison of results obtained under different circumstances, and furthermore can lead to an inaccurate or insufficient assessment of the material characteristics. The present work elaborates the geometrical aspects of solidification crack initiation and propagation during Varestraint testing. Applying Prokhorov’s Technological Strength Theory and the ensuing Brittleness Temperature Range, it is then determined how the start and end points of solidification cracks can be used to characterise the materials solidification cracking susceptibility. Ultimately, these insights are developed into a standard of evaluation which aims to eliminate the influence of testing parameters and characteristics, helping to greatly improve the comparability of Varestraint testing results. To test the newly developed standard of evaluation, MVT tests were carried out on several high-alloyed martensitic steels, as well as on the nickel-based Alloy 602 CA. On the one hand, the obtained results provide detailed characterisations of the solidification cracking susceptibilities of different materials as well as guidelines for their use in welding processes. On the other hand, the specimens were used for conception and validation of a novel, digital examination procedure. The software developed for this purpose allows for fast and practice-oriented examination of MVT specimens. At the same time, the new software implements the previously developed standard of evaluation to eliminate the influence of testing parameters. As a result, critical strain rates could be identified, which indicate the transition towards increased solidification cracking susceptibility under the respective circumstances. In this way, a direct connection between MVT test results and Prokhorov’s Technological Strength Theory can be drawn. Compared to the Total Crack Length, which is usually given as a test result, critical strain rates were found to be a more reliable characteristic. In summary, the newly developed procedures were proven to be a meaningful improvement of the current, analogue standard procedure. T3 - BAM Dissertationsreihe - 171 KW - Heißriss KW - Erstarrungsriss KW - Schweißen KW - Varestraint Test KW - Digitalisierung KW - Hot crack KW - Solidification KW - Welding KW - Varestraint test KW - digitalisation PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-553800 SN - 1613-4249 VL - 171 SP - 1 EP - 160 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-55380 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Hydrogen diffusion in thick-walled S690 SAW joints: Part 1 - Experimental determination of microstructure dependent diffusion coefficients N2 - S690 steels are widely used in heavy-duty applications, such as structural components, mobile cranes, and industrial plant construction, owing to their high strength and weldability. However, thick-plate submerged arc welding (SAW) can introduce elevated hydrogen levels and residual stresses that promote time-delayed hydro-gen-assisted cold cracking (HACC). Accurate, microstructure-specific diffusion data are scarce, limiting pre-dictive HACC assessments. This study presents an experimental determination of hydrogen diffusion coeffi-cients (DH) in two S690 variants: thermomechanically rolled (S690MC) and quenched and tempered (S690Q). Multi-layer SAW welds were produced from 30 mm-thick plate material at three heat input levels, and diffusion membranes were extracted from weld metal (WM), heat-affected zone (HAZ), and base material (BM). Hydro-gen permeation tests, conducted in accordance with DIN EN ISO 17081, yielded time-normalized flux curves from which DH was derived using the inflection-point method. At room temperature, DH values ranged from 6 × 10⁻⁵ to 9 × 10⁻⁵ mm²/s across all regions and heat inputs, with no significant difference between S690MC and S690Q. Weld metal exhibited marginally lower DH, attributed to enhanced hydrogen trapping, while base mate-rial measurements showed greater variability. These microstructure-resolved diffusion coefficients fill a critical data gap and provide essential input for the numerical simulations presented in Part 2. The results also support practical guidelines for mitigating HACC risk through the optimization of welding parameters. T2 - 78th IIW Annual Assembly, Meeting of Commission II-C CY - Genoa, Italy DA - 22.06.2025 KW - Hydrogen assisted cracking KW - Submerged arc welding KW - High strength steels KW - Hydrogen Diffusion KW - Electrochemical permeation PY - 2025 AN - OPUS4-63540 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Weld heat input effect on microstructure and hydrogen diffusion in thick-walled S690 submerged arc welded joints N2 - High-strength, low-alloy (HLSA) steels such as S690 are an attractive option for heavy industries such as offshore wind turbines and peripheral equipment due to their combination of excellent mechanical properties and weldability. The construction of these thick-walled structures requires highly efficient welding processes such as submerged arc welding (SAW). However, SAW faces challenges related to delayed hydrogen assisted cold cracking (HACC). Despite its importance, the effect of different diffusion coefficients on the cold cracking susceptibility of different microstructures within SAW-welded S690 steels is not fully understood. For this reason, the present study focuses on comparing the cold cracking susceptibility of thermomechanically rolled (TM) or quenched and tempered (QL) variants of S690 steel. Submerged arc welding was performed on both steel grades at different welding heat inputs. From these thick-walled welds, metallic membranes were extracted from the weld metal, the heat-affected zone (HAZ), and the two base metals. The specimens were subjected to electrochemical hydrogen permeation tests (according to ISO 17081) to determine the microstructure-specific hydrogen diffusion coefficients. In general, increased welding heat input and thickness decreased the hydrogen diffusion coefficients, i.e., the time required for hydrogen diffusion increased. In addition, the results showed that the TM grade exhibited slightly accelerated hydrogen diffusion coefficients compared to the QL grade, which is beneficial for hydrogen reduction and increases the HACC resistance. As a result, the microstructure-specific assessment of hydrogen diffusion in the BM, HAZ or WM of the SAW joint was less important for a given set of welding parameters compared to other welding processes such as gas metal arc welding (GMAW). The reason is that in multilayer SAW, the relatively large welding heat input and multiple annealing resulted in similar microstructures, resulting in very close hydrogen diffusion coefficients. From this point of view, it is sufficient to characterize the hydrogen diffusion coefficients of both the weld metal and the base material. T2 - 78th IIW Annual Assembly and International Conference CY - Genoa, Italy DA - 26.06.2025 KW - Hydrogen assisted cracking KW - Submerged arc welding KW - Diffusion KW - Electrochemical permeation KW - Microstructure PY - 2025 AN - OPUS4-63543 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Hydrogen diffusion in thick-walled S690 SAW joints: Part 2 - Predictive modeling of welding heat input and microstructure influence N2 - High-strength low-alloy (HSLA) steels such as S690 are widely employed in thick-walled welded structures, where hydrogen-assisted cold cracking (HACC) remains a persistent concern. While microstructure-specific hydrogen diffusion coefficients (DH) for weld metal (WM), heat-affected zone (HAZ), and base material (BM) were experimentally established in Part 1 of this study, their quantitative influence on hydrogen accumulation and effusion has not yet been fully clarified. This work presents a transient, spatially resolved numerical model for simulating hydrogen transport in multi-pass submerged arc welds. The model integrates experimentally determined DH values with realistic thermal cycles and temperature-dependent boundary conditions. Developed in Python, the simulation tool is purpose-built for hydrogen diffusion in welded joints and offers a focused, transparent alternative to general-purpose finite element platforms. Parametric analyses demonstrate that, although the diffusion coefficients vary by up to 50 %, their impact on overall hydrogen retention is minor. In contrast, welding parameters such as plate thickness, bead geometry, cooling time (t₈/₅), and interpass tem-perature exert a dominant influence on hydrogen distribution. Despite clear microstructural differences between the thermomechanically rolled (S690MC) and quenched and tempered (S690Q) variants, including hardness softening versus hardening in the heat-affected zone of the (pen)ultimate weld bead, the simulations confirm that their diffusion behavior and hydrogen solubility are closely aligned. Consequently, differences in diffusivity and solubility exert only a minor influence on hydrogen retention compared to thermal exposure and joint geometry. These findings support the interchangeable use of both steel grades in terms of HACC risk due to hydrogen diffusion kinetics, under comparable welding conditions. T2 - 78th IIW Annual Assembly, Meeting of Commission II-C CY - Genoa, Italy DA - 22.06.2025 KW - Hydrogen assisted cracking KW - Numerical simulation KW - Hydrogen diffusion PY - 2025 AN - OPUS4-63541 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rhode, Michael A1 - Czeskleba, Denis A1 - Fleißner-Rieger, H. A1 - Nietzke, Jonathan A1 - Kannengießer, Thomas T1 - Combined heating rate and restraint condition effect on stress relief cracking during PWHT of thick-walled Cr–Mo-V steel SAW joints N2 - Creep-resistant steels such as 13CrMoV9-10 are utilized in the manufacture of thick-walled pressure vessels and are typically joined by submerged arc welding (SAW). However, these materials are susceptible to stress relief cracking (SRC) if the required post weld heat treatment (PWHT) is not applied correctly. Existing PWHT guidelines, encompassing heating rate and dwell (or holding) time at a given temperature, are derived from a synthesis of empirical knowledge and typically free-shrinkage weld experiments to assess the susceptibility to SRC. Therefore, this study discusses the combined effect of the PWHT heating rate under free-shrinkage compared to restrained shrinkage. Welding experiments were conducted (using plates with a thickness of 25 mm) for both shrinkage conditions for a variety of heating rates and maximum temperatures. In-situ acoustic emission analysis was used to locate propagating SRCs during PWHT. Hardness measurements, mechanical property characterization (Charpy impact strength), and microstructure correlation were used to evaluate the SRC susceptibility. The results suggested that the influence of heating rate could not be directly related to SRC formation and that the initial weld microstructure prior to PWHT was more relevant in terms of very high hardness in the coarse grain heat affected zone, especially that of the last beads in the top layer of the welding sequence. This was seen in the form of random, unexpected SRC occurrence in only one specimen at a heating rate commonly used in welding practice (approximately 100 K/h). In this context, the additional effect of an external shrinkage restraint on SRC must be considered in the form of increasing mechanical loads during welding, which are typically not within the scope of welding practice. To mitigate the probability of SRC during PWHT, it is imperative to reduce the welding heat input and to restrict the structural shrinkage restraint of the weld joint. KW - Component test KW - Stress relief cracking KW - PWHT KW - Creep-resistant steel PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-631439 DO - https://doi.org/10.1007/s40194-025-02062-x SN - 1878-6669 SP - 1 EP - 17 PB - Springer Nature AN - OPUS4-63143 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Launert, B. A1 - Rhode, Michael A1 - Kromm, Arne A1 - Pasternak, H. A1 - Kannengießer, Thomas T1 - Measurement and numerical modeling of residual stresses in welded HSLA component-like I-girders N2 - The present contribution shows the residual stress results obtained from experiments with the sectioning method in comparison to global(structural) welding simulation models on component-like (i.e., large scale) I-girders made of structural steel grades S355 and S690QL. Plates were welded by conventional gas metal arc welding using two different heat inputs. In addition, the base material was assumed to be stress-free. Based on these results, conclusions and recommendations for the design of welded I-girders are drawn. T2 - IIW - Annual Assembly 2016 CY - Melbourne, Australia DA - 10.07.2016 KW - Residual Stresses KW - Microalloyed Steels KW - Girders KW - MAG Welding KW - Numerical Simulation PY - 2016 DO - https://doi.org/10.1007/s40194-016-0413-x SN - 1878-6669 SN - 0043-2288 VL - 61 IS - 2 SP - 223 EP - 229 PB - Springer CY - Berlin, Heidelberg AN - OPUS4-38919 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz A1 - Scharf-Wildenhain, R. A1 - Schröpfer, Dirk A1 - Hälsig, A. A1 - Kannengießer, Thomas A1 - Hensel, J. T1 - Influence of heat input on properties and residual stresses in hybrid addi-tive manufacturing of high strength steels using MSG processes N2 - The application of steels with a higher yield strength allows reductions in wall thickness, component weight and production costs. Hybrid additive manufacturing based on Gas Metal Arc Welding (GMAW) processes (DED-Arc) can be used to realise highly effi-cient component modifications and repairs on semi-finished products and additively manufactured structures. There are still a number of key issues preventing widespread implementation, particularly for SMEs. In addition to the manufacturing design, detailed information about assembly strategy and geometric adaptation of the component for modifications or repairs are missing. These include the welding-related stresses associ-ated with the microstructural influences caused by the additive manufacturing steps, particularly in the transition area of the substrate and filler material interface. The pre-sent research focuses the effect of welding heat control during DED-Arc process on the residual stresses, especially in the transition area. Defined specimens were welded fully automatically with a high-strength solid wire (yield strength > 790 MPa) especially adapted for DED-Arc on S690QL substrate. The working temperature and heat input were systematically varied for a statistical effect analysis on the residual stress state of the hybrid manufactured components. Regarding heat control, t8/5 cooling times within the recommended processing range (approx. 5 s to 20 s) were complied. The investiga-tion revealed a significant influence of the working temperature Ti on the compressive residual stresses in the transition area and the tensile residual stresses at the base of the substrate. High working temperatures result in lower compressive residual stresses, heat input E does not significantly affect the tensile stresses. T2 - 6. Symposium Materialtechnik CY - Clausthal-Zellerfeld, Germany DA - 20.02.2025 KW - DED-Arc KW - Residual stress KW - Heat control PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-632188 DO - https://doi.org/10.21268/20250506-3 SP - 110 EP - 122 AN - OPUS4-63218 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - O'Connor, Daniel A1 - Evans, Alexander A1 - Balsamo, Alessandro A1 - Favres, Georges A1 - Przyklenk, Anita A1 - Bosse, Harald A1 - Phillips, Dishi T1 - European Metrology Network (EMN) for Advanced Manufacturing ─ Development of the Strategic Research Agenda (SRA) N2 - The European Commission has identified Advanced Manufacturing and Advanced Materials as two of six Key Enabling Technologies (KETs). It is considered that Metrology is a key enabler for the advancement of these KETs. Consequently, EURAMET, the association of metrology institutes in Europe, has strengthened the role of Metrology for these KETs by enabling the creation of a European Metrology Network (EMN) for Advanced Manufacturing. The EMN is comprised of National Metrology Institutes (NMIs) and Designated Institutes (DIs) from across Europe and was formally established in October 2021. The aim of the EMN is to provide a high-level coordination of European metrology activities for the Advanced Manufacturing community. The EMN itself is organized in three sections representing the major stages of the manufacturing chain: 1) Advanced Materials, 2) Smart Manufacturing Systems, and 3) Manufactured Components & Products. The EMN for Advanced Manufacturing is engaging with stakeholders in the field of Advanced Manufacturing (large companies & SMEs, industry organisations, existing networks, and academia), as well as the wider Metrology community, including Technical Committees, to provide input for the Strategic Research Agenda (SRA) on Metrology for Advanced Manufacturing. This contribution will give an overview about the first version of the SRA prepared by the EMN for Advanced Manufacturing T2 - Euspen, 23rd International Conference & Exhibitio CY - Copenhagen, Danmark DA - 12.06.2023 KW - European Metrology Network (EMN) KW - Advanced Manufacturing KW - Metrology KW - Strategic Research Agenda (SRA) PY - 2023 SP - 363 EP - 364 AN - OPUS4-59196 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zinas, Orestis A1 - Papaioannou, Iason A1 - Schneider, Ronald A1 - Cuéllar, Pablo T1 - Spatial modeling of heterogeneous geotechnical site investigation data using multivariate Gaussian Process N2 - This presentation is part of the Engineering Risk Analysis group open seminars. It aims to showcase the results of an ongoing study centered on developing a novel probabilistic methodology for 3D geotechnical site characterization. This methodology integrates data from Cone Penetration Tests (CPTs) and categorical borehole data. The presentation covers the mathematical details of the proposed Multivariate Gaussian Process model and demonstrates its application to a real geotechnical site in New Zealand. T2 - ERA Seminars CY - Munich, Germany DA - 24.07.2024 KW - Geotechnical site-characterization KW - CPT KW - Boreholes KW - Gaussian Process PY - 2024 AN - OPUS4-60716 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hickel, Tilmann T1 - Constructing defect phase diagrams from ab initio calculations N2 - Thermodynamic bulk phase diagrams have become the roadmap used by researchers to identify alloy compositions and process conditions that result in novel materials with tailored microstructures. On the other hand, recent progress in experimental atomic-scale characterization techniques allows one to study the local chemical composition at individual defects such as interfaces, grain boundaries, dislocations and surfaces. They show that changes in the alloy composition can drive not only transitions in the bulk phases present in a material, but also in the concentration and type of defects they contain. Defect phase diagrams, using chemical potentials as thermodynamics variables, provide a natural route to study these chemically driven defects. Our results show, however, that the direct application of thermodynamic approaches can fail to reproduce the experimentally observed defect formation. Therefore, we extend the concept to metastable defect phase diagrams to account for kinetic limitations that prevent the system from reaching equilibrium. We use ab initio calculations based on density functional theory to quantify the extension of regions where defect formation is expected. We successfully applied this concept to explain the formation of large concentrations of planar defects in supersaturated Fe2Nb Laves phases. In addition, we identify in a joint study with experiments conditions and structures in Mg-Al-Ca alloys for defect phase occurrence. The concept offers new avenues for designing materials with tailored defect structures. T2 - 6th MoD-PMI 2023 Workshop CY - Aachen, Germany DA - 29.05.2023 KW - Ab initio simulations KW - Defects KW - Phase diagrams PY - 2023 AN - OPUS4-58854 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ebell, Gino T1 - Korrosion von Zink unter variierenden Bedingungen N2 - Die Korrosionsbeständigkeit von zink in variierenden Elektrolyten hängt von der Deckschichtstabilität und Resistenz gegenüber dem Elektrolyten ab. Das amphotere Verhalten von Zinkhydroxid führt dazu das Zink in sauren und alkalischen Elektrolyten deutlich höhere Korrosionsraten erfährt als in pH-neutralen leicht alkalischen Elektrolyten. In diesem Vortrag werden verschiedene Anwendungsfälle dargestellt. T2 - Gemeinschaftssitzung des AK atmosphärische Korrosion und Elektrotechnik CY - Online meeting DA - 05.12.2024 KW - Corrosion KW - Korrosion KW - Zink PY - 2024 AN - OPUS4-62010 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schulte, Petra T1 - Physikalische Gefahren: Einstufungskriterien, Prüfmethoden, Vergleich mit Gefahrgutvorschriften N2 - Vorgehensweise und Verfahren für die Validierung von Informationen zur Bewertung der Eigenschaften von Stoffen und Gemischen, die zu einer Einstufung und Kennzeichnung der physikalischen Gefahren nach der CLP-Verordnung (Verordnung (EG) Nr. 1272/2008) führen. T2 - Haus der Technik e.V.: GHS/CLP Basisseminar - Einstufen und Kennzeichnen mit dem GHS (CLP-Verordnung) CY - Wolfsburg, Germany DA - 06.09.2022 KW - Einstufung KW - Kennzeichnung KW - GHS KW - CLP KW - Prüfmethoden KW - Gefahrenklasse KW - Gefahreneigenschaften PY - 2022 AN - OPUS4-55589 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schulte, Petra T1 - Predicting explosive properties N2 - This presentation focuses on the possibilities of the QSAR (Quantitative Structure-Activity Relationship) tools to access hazard properties using simulation techniques including the FAIR (Findable, Accessible, Interoperable, Reusable) data principles. T2 - IGUS: Energetic and Oxidizing Substances Working Group (EOS) CY - Stockholm, Sweden DA - 20.09.2022 KW - QSAR Toolbox KW - Explosive properties KW - Energetic materials KW - Friction sensitivity KW - Impact sensitivity KW - Thermal stability PY - 2022 AN - OPUS4-56436 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schulte, Petra T1 - DSC measurements proficiency test N2 - Differential Scanning Calorimetry (DSC) may be used to avoid testing for explosive and self-reactive properties according to the legal regulations of chemicals substances and dangerous goods. Demonstrated measured exothermic decomposition energy value significantly affected by numerous factors - choice of sample vessel, sample mass, baseline shape, peak shape, heating rate. T2 - IGUS: Energetic and Oxidizing Substances Working Group (EOS) CY - Stockholm, Sweden DA - 20.09.2022 KW - Dangerous Goods KW - Classification KW - DSC KW - Exothermic decomposition energy KW - Explosive properties KW - Energetic materials PY - 2022 AN - OPUS4-56437 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schulte, Petra T1 - UN Test N.1 - Test method for flammable solids N2 - This presentation focuses on the test procedure for assessing the flammability hazard for an appropriate classification according to GHS classification. A comparison of test descriptions shows that the performance of the test should be improved so that a consistent evaluation would be achieved. T2 - IGUS: Energetic and Oxidizing Substances working group (EOS) CY - Stockholm, Sweden DA - 20.09.2022 KW - Dangerous Goods KW - Classification KW - UN Test N.1 KW - Test methods KW - Flammability KW - GHS PY - 2022 AN - OPUS4-56438 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Becker, Tina A1 - Breese, Philipp Peter A1 - Metz, Christian A1 - Altenburg, Simon T1 - In-situ monitoring for PBF-LB/M processes: Does multispectral optical tomography add value in recognizing process deviations? N2 - Laser powder bed fusion of metallic components (PBF-LB/M) is gaining acceptance in industry. However, the high costs and lengthy qualification processes required for printed components create the need for more effective in-situ monitoring and testing methods. This article proposes multispectral Optical Tomography (OT) as a new approach for monitoring the PBF-LB/M process. Compared to other methods, OT is a low-cost process monitoring method that uses long-time exposure imaging to observe the build process. However, it lacks time resolution compared to expensive thermographic sensor systems. Monochromatic OT (1C-OT) is already commercially available and observes the building process layer-wise using a single wavelength window in the NIR range. Multispectral OT (nC-OT) utilizes a similar setup but can measure multiple wavelength ranges per location simultaneously. By comparing the classical 1C-OT and nC-OT approaches, this article examines the advantages of nC-OT (two channel OT and RGB-OT) in reducing the false positive rate for process deviations and approximating maximum temperatures for a better comparison between different build processes and materials. This could ultimately reduce costs and time for part qualification. The main goal of this contribution is to assess the advantages of nC-OT compared to 1C-OT for in-situ process monitoring of PBF-LB/M. T2 - Nolamp 2023 CY - Turku, Finland DA - 22.08.2023 KW - Thermography KW - Process Monitoring KW - Additive manufacturing KW - BPF-LB/M KW - In-situ PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-592498 DO - https://doi.org/10.1088/1757-899X/1296/1/012008 VL - 1296 SP - 1 EP - 11 PB - IOP Publishing CY - Bristol, UK AN - OPUS4-59249 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Breese, Philipp Peter T1 - In-situ Prüfung additiv gefertigter L-PBF-Bauteile mit aktiver Laserthermografie N2 - Die additive Fertigung von metallischen Bauteilen (Additive Manufacturing - AM; auch 3D-Druck genannt) bietet eine Vielzahl an Vorteilen gegenüber konventionellen Fertigungsmethoden. Durch den schichtweisen Auftrag und das selektive Aufschmelzen von Metallpulver im Laser Powder Bed Fusion Prozess (L-PBF) sind u.a. optimierte und flexibel anpassbare Designs und die Nutzung von neuartigen Materialien möglich. Aufgrund der Komplexität des AM-Prozesses und der Menge an Einflussfaktoren ist eine Qualitätssicherung der gefertigten Bauteile unabdingbar. Verschiedene in-situ Monitoringansätze werden bereits angewendet, jedoch findet eine dedizierte Prüfung erst im Nachgang der Fertigung ex-situ statt. Der Grund dafür ist, dass die Entstehung von geometrischen Abweichungen und Defekten auch zeitversetzt zum eigentlichen Materialauftrag und damit auch zum Monitoring stattfinden kann. Die Notwendigkeit geeigneter in-situ Prüfmethoden für L-PBF, um die Erforderlichkeit einer Nacharbeitung frühzeitig festzustellen und Ausschuss zu vermeiden ist angesichts kostenintensiver Ausgangsstoffe und einer oftmals mehrstündigen bis mehrtägigen Prozessdauer besonders hoch. Daraus motiviert wird im Rahmen des Projektes ATLAMP die Möglichkeit der aktiven Laserthermografie mit Hilfe des defokussierten Fertigungslasers untersucht. Damit ist, bei vergleichsweise geringer Laserleistung, eine zerstörungsfreie Prüfung mittels Flying Spot Thermografie möglich. Diese findet jeweils anschließend an die Fertigung einer Schicht statt, womit der reale Status des Bauteils im Verlauf des AM-Prozesses geprüft wird. Als Grundlage dafür werden im Rahmen dieser Arbeit mit AM gefertigte, defektbehaftete Probekörper zunächst losgelöst vom Fertigungsprozess untersucht. Damit werden die Grundlagen für den neuartigen Ansatz der aktiven in-situ Laserthermografie im L-PBF-Prozess mittels des Fertigungslasers geschaffen. Auf diese Weise lassen sich auch zeitversetzt auftretende Defekte zerstörungsfrei im Prozessverlauf feststellen und eine aussagekräftige Qualitätssicherung des Ist-Zustands des Bauteils erreichen. T2 - Thermographie-Kolloquium 2022 CY - Saarbrücken, Germany DA - 28.09.2022 KW - Additive Manufacturing KW - Laser Powder Bed Fusion KW - Defekte KW - Zerstörungsfreie Prüfung KW - Aktive Laserthermografie PY - 2022 UR - https://www.dgzfp.de/Portals/thermo2022/BB178/Inhalt/18.pdf SN - 978-3-947971-27-5 AN - OPUS4-56810 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oster, Simon T1 - Potentials and challenges of deep-learning-assisted porosity prediction based on thermographic in-situ monitoring in PBF-LB/M N2 - Laser powder bed fusion is one of the most promising additive manufacturing techniques for printing complex-shaped metal components. However, the formation of subsurface porosity poses a significant risk to the service lifetime of the printed parts. In-situ monitoring offers the possibility to detect porosity already during manufacturing. Thereby, process feedback control or a manual process interruption to cut financial losses is enabled. Short-wave infrared thermography can monitor the thermal history of manufactured parts which is closely connected to the probability of porosity formation. Artificial intelligence methods are increasingly used for porosity prediction from the obtained large amounts of complex monitoring data. In this study, we aim to identify the potential and the challenges of deep-learning-assisted porosity prediction based on thermographic in-situ monitoring. Therefore, the porosity prediction task is studied in detail using an exemplary dataset from the manufacturing of two Haynes282 cuboid components. Our trained 1D convolutional neural network model shows high performance (R2 score of 0.90) for the prediction of local porosity in discrete sub-volumes with dimensions of (700 x 700 x 40) μm³. It could be demonstrated that the regressor correctly predicts layer-wise porosity changes but presumably has limited capability to predict differences in local porosity. Furthermore, there is a need to study the significance of the used thermogram feature inputs to streamline the model and to adjust the monitoring hardware. Moreover, we identified multiple sources of data uncertainty resulting from the in-situ monitoring setup, the registration with the ground truth X-ray-computed tomography data and the used pre-processing workflow that might influence the model’s performance detrimentally. T2 - XXXVII. Messtechnisches Symposium 2023 CY - Freiburg im Breisgau, Germany DA - 27.09.2023 KW - Porosity prediction KW - Defect detection KW - Laser Powder Bed Fusion (PBF-LB/M, L-PBF) KW - Selective Laser Melting KW - Thermography KW - Machine Learning PY - 2023 AN - OPUS4-59192 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Becker, Tina T1 - Two approaches for multi measurand in-situ monitoring of the L-PBF process – bicolor- and RGB-optical tomography N2 - Since metal additive manufacturing (AM) becomes more and more established in industry, also the cost pressure for AM components increases. One big cost factor is the quality control of the manufactured components. Reliable in-process monitoring systems are a promising route to lower scrap rates and enhance trust in the component and process quality. The focus of this contribution is the presentation and comparison of two optical tomography based multi measurand in-situ monitoring approaches for the L-PBF process: the bicolor- and the RGB-optical tomography. The classical optical tomography (OT) is one of the most common commercial in-situ monitoring techniques in industrial L-PBF machines. In the OT spatial resolved layer-images of the L-PBF process are taken from an off-axis position in one near infrared wavelength window. In addition to the explanatory powers classical OT, both here presented approaches enable the determination of the maximum surface temperature. In contrast to thermography that may also yield maximum temperature information, the needed equipment is significantly cheaper and offers a higher spatial resolution. Both approaches are implemented at a new in-house developed L-PBF system (Sensor-based additive manufacturing machine - SAMMIE). SAMMIE is specifically designed for the development and characterization of in-situ monitoring systems and is introduced as well. T2 - ICAM2022 CY - Orlando, FL, USA DA - 31.10.2022 KW - Additive Manufacturing KW - L-PBF KW - In-process monitoring KW - Optical tomography PY - 2022 AN - OPUS4-56594 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Breese, Philipp Peter T1 - In-situ defect detection for laser powder bed fusion with active laser thermography N2 - Defects are still common in metal components built with Additive Manufacturing (AM). Process monitoring methods for laser powder bed fusion (PBF-LB/M) are used in industry, but relationships between monitoring data and defect formation are not fully understood yet. Additionally, defects and deformations may develop with a time delay to the laser energy input. Thus, currently, the component quality is only determinable after the finished process. Here, active laser thermography, a non-destructive testing method, is adapted to PBF-LB/M, using the defocused process laser as heat source. The testing can be performed layer by layer throughout the manufacturing process. The results of the defect detection using infrared cameras are presented for a custom research PBF-LB/M machine. Our work enables a shift from post-process testing of components towards in-situ testing during the AM process. The actual component quality is evaluated in the process chamber and defects can be detected between layers. T2 - 2023 Annual International Solid Freeform Fabrication Symposium CY - Austin, TX, USA DA - 14.08.2023 KW - Additive Manufacturing KW - Additive Fertigung KW - Laser Powder Bed Fusion KW - Nondestructive Testing KW - Flying Spot Laser Thermography PY - 2023 AN - OPUS4-58137 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Breese, Philipp Peter T1 - In-situ defect detection via active laser thermographic testing for PBF-LB/M N2 - Great complexity characterizes Additive Manufacturing (AM) of metallic components via laser powder bed fusion (PBF-LB/M). Due to this, defects in the printed components (like cracks and pores) are still common. Monitoring methods are commercially used, but the relationship between process data and defect formation is not well understood yet. Furthermore, defects and deformations might develop with a temporal delay to the laser energy input. The component’s actual quality is consequently only determinable after the finished process. To overcome this drawback, thermographic in-situ testing is introduced. The defocused process laser is utilized for nondestructive testing performed layer by layer throughout the build process. The results of the defect detection via infrared cameras are shown for a research PBF-LB/M machine. This creates the basis for a shift from in-situ monitoring towards in-situ testing during the AM process. Defects are detected immediately inside the process chamber, and the actual component quality is determined. T2 - Lasers in Manufacturing (LiM) CY - Munich, Germany DA - 26.06.2023 KW - Additive Manufacturing KW - Laser Powder Bed Fusion KW - Nondestructive Testing KW - Defect Detection KW - Flying Spot Laser Thermography PY - 2023 AN - OPUS4-57922 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Becker, Tina A1 - Stark, T. A1 - Arduini, M. A1 - Manara, J. A1 - Altenburg, Simon T1 - Knowing the spectral directional emissivity of 316L and AlSi10Mg PBF-LB/M surfaces: Gamechanger for quantitative in situ monitoring N2 - For a deep process understanding of the laser powder bed fusion process (PBF-LB/M), recording of the occurring surface temperatures is of utmost interest and would help to pave the way for reliable process monitoring and quality assurance. A notable number of approaches for in-process monitoring of the PBF-LB/M process focus on the monitoring of thermal process signatures. However, due to the elaborate calibration effort and the lack of knowledge about the occurring spectral directional emissivity, only a few approaches attempt to measure real temperatures. In this study, to gain initial insights into occurring in the PBF-LB/M process, measurements on PBF-LB/M specimens and metal powder specimens were performed for higher temperatures up to T = 1290 °C by means of the emissivity measurement apparatus (EMMA) of the Center for Applied Energy Research (CAE, Wuerzburg, Germany). Also, measurements at ambient temperatures were performed with a suitable measurement setup. Two different materials—stainless steel 316L and aluminum AlSi10Mg—were examined. The investigated wavelength λ ranges from the visible range (λ-VIS= 0.40–0.75 µm) up to the infrared, λ = 20 µm. The influence of the following factors were investigated: azimuth angle φ, specimen temperature TS, surface texture as for PBF-LB/M surfaces with different scan angles α, and powder surfaces with different layer thicknesses t. T2 - Rapid.Tech 3D 2024 CY - Erfurt, Germany DA - 14.05.2024 KW - PBF-LB/M KW - In situ monitoring KW - Emissivity KW - Additive manufacturing PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-601471 DO - https://doi.org/10.1007/s40964-024-00665-2 SN - 2363-9520 SP - 1 EP - 10 PB - Springer CY - Cham, Switzerland AN - OPUS4-60147 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Breese, Philipp Peter T1 - Hyperspektrale Thermografie im metallischen Laser-Pulverbettschweißen (PBF-LB/M): Grundlagen für eine in-situ Realtemperatur-Bestimmung N2 - Die additive Fertigung (Additive Manufacturing AM, auch als 3D Druck bekannt) von Metallen nimmt einen stetig wachsenden Stellenwert in industriellen Anwendungen ein. Gründe dafür sind u.a. die Möglichkeit der Umsetzung komplexer Bauteildesigns und die Nutzung neuartiger Werkstoffe. Damit hebt sich AM von konventionellen Fertigungsmethoden wie der subtraktiven Fertigung (Drehen, Fräsen, etc.) ab. Das für Metalle am weitesten verbreitete AM-Verfahren ist das Laser-Pulverbettschweißen (Laser Powder Bed Fusion PBF-LB/M, auch als Selective Laser Melting SLM bekannt). Es besitzt aktuell den höchsten Industrialisierungsgrad und die größte Anzahl an eingesetzten Maschinen. Bei PBF-LB/M liegt der metallische Ausgangswerkstoff unter Inertgasatmosphäre innerhalb einer Prozesskammer in einem Bett als Pulver vor und ein Laser schmilzt dieses lokal auf. Durch wiederholtes Auftragen einer neuen Pulverschicht und anschließendes selektives Schmelzen mit Hilfe des Lasers findet der lagenweise Aufbau eines Bauteils statt. Die dabei auftretenden lokalen Temperaturverteilungen bestimmen sowohl die Eigenschaften des gefertigten Bauteils als auch das mögliche Auftreten von Defekten wie Poren oder Risse. Durch diese Relevanz der thermischen Historie wäre die Aufzeichnung der auftretenden Realtemperaturen in zeitlicher und räumlicher Abhängigkeit optimal. Mit quantitativen Werten wären Vergleichbarkeit und Wiederholbarkeit des AM-Prozesses gegeben, was sich auch positiv auf Qualität und Sicherheit des gefertigten Bauteils auswirkt. Außerdem wäre ein Beitrag zur Validierung von Simulationen sowie zur Gewinnung eines tieferen Verständnisses des Fertigungsprozesses gegeben. Jedoch findet aktuell lediglich ein qualitatives Monitoring statt (bspw. mittels Überwachung des Schweißbades durch eine Photodiode) und sicherheitsrelevante Bauteile müssen zeit- und kostenaufwändig im Nachgang ex-situ geprüft werden. Grund dafür sind auch die herausfordernden Bedingungen des PBF-LB/M-Prozesses mit hohen Scangeschwindigkeiten bei geringem Durchmesser des Laserspots. Des Weiteren erschweren die auftretenden Emissionsgradänderungen mit hoher Dynamik (zeitlich, räumlich) und den gegebenen Abhängigkeiten (temperatur-/wellenlängenabhängig) eine berührungslose Temperaturbestimmung basierend auf emittierter Infrarotstrahlung deutlich. Klassische Thermografie bietet zwar sehr gute qualitative Einblicke, ist dabei jedoch ohne eine aufwändige Temperaturkalibrierung inklusive Bildsegmentierung und Zuweisung von vorher ermittelten Emissionsgraden für eine verlässliche Bestimmung der Realtemperatur nicht ausreichend. Aus diesem Grund wird in dieser Veröffentlichung der Ansatz der hyperspektralen Thermografie für den PBF-LB/M Prozess vorgestellt: Die emittierte Infrarotstrahlung wird gleichzeitig bei einer Vielzahl von benachbarten Wellenlängenbereichen gemessen. Dies wird in dieser Untersuchung mittels einer selbst zusammengestellten hyperspektralen Linienkamera, die im kurzwelligen Infrarotbereich arbeitet, realisiert. Hierbei wird die thermische Strahlung einer Linie auf dem Messobjekt spektral aufgespalten und detektiert, sodass die spektrale spezifische Ausstrahlung entlang dieser Linie vermessen werden kann. Bewegt sich das Schmelzbad des PBF-LB/M Prozesses bei ausreichender Bildfrequenz durch diese Linie, ist eine räumliche Rekonstruktion eines effektiven Schmelzbades möglich. Ein Ansatz, um aus diesen hyperspektralen Daten die gesuchten Emissionsgrade sowie die Realtemperatur zu ermitteln, sind Methoden der Temperatur-Emissionsgrad-Separation (TES). Ein Hauptproblem besteht darin, dass n spektrale Messungen verfügbar sind, jedoch n+1 Kenngrößen für jeden Bildpixel gesucht werden (n Emissionsgrade + eine Temperatur). TES-Methoden liefern die Möglichkeit, dieses mathematisch unterbestimmte Problem verlässlich und nachvollziehbar zu approximieren, indem der spektrale Emissionsgrad mit wenigen Freiheitsgraden analytisch parametriert wird. Mit Hilfe dieses Ansatzes werden Setup und Methoden an SAMMIE (Sensor-based Additive Manufacturing Machine), einer Forschungsmaschine für PBF-LB/M, angewendet. Erste Ergebnisse unter AM-Prozessbedingungen werden gezeigt, welche die Grundlage für die Bestimmung von Realtemperaturen im PBF-LB/M-Prozess bilden. Dies leistet einen wichtigen Beitrag zur verbesserten Vergleichbarkeit und Wiederholbarkeit der Fertigung, zur Validierung von Simulationen sowie zum Verständnis des Prozesses selbst. Das unterstützt langfristig dabei das Vertrauen in die Sicherheit von AM-Produkten zu stärken. T2 - TEMPERATUR 2024 CY - Berlin, Germany DA - 05.06.2024 KW - Additive Manufacturing KW - Laser Powder Bed Fusion KW - Schmelzbadtemperatur KW - Hyperspectral Imaging KW - Emissionsgrad KW - Quantitative Temperatur PY - 2024 AN - OPUS4-60753 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon T1 - SAMMIE – PBF-LB/M Research System for the Development of in-situ Monitoring methods N2 - The additive manufacturing of metals has now reached a level of maturity that enables its use in many branches of industry or brings it within reach. The main advantages are the ability to produce complex components that cannot be produced conventionally or only at great expense, as well as in the production of highly individualized components in small quantities. However, the additive manufacturing process is highly complex and prone to errors. In order to guarantee the quality control required particularly for safety-relevant components, complex downstream nondestructive testing NDT of the individual components is currently necessary. In-situ process monitoring and testing could offer alternatives, but these have not yet reached a sufficient level of functionality. Industrial production facilities offer little or no flexibility and accessibility to enable extensive investigations in this area. For this reason, we developed a system for the powder bed fusion process of metals (PBF-LB/M) called SAMMIE. It offers a completely open system architecture with full control over the process and flexible access to the build chamber, e.g., optically both on-axis and off-axis to the production laser. In this contribution, we present the system and show first experimental results of in-situ monitoring and testing, e.g., high-resolution thermographic melt pool monitoring, multispectral optical tomography, and high-speed videos of the process. SAMMIE enables us to conduct fundamental investigations that will help to further develop in-situ process monitoring and testing, gain new insights into the process, and improve its safety and reliability. T2 - 48th MPA-Seminar CY - Stuttgart, Germany DA - 08.10.2024 KW - PBF-LB/M KW - In situ monitoring KW - Custom machine KW - Additive Manufacturing KW - Process monitoring PY - 2024 AN - OPUS4-61350 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Becker, Tina T1 - PBF-LB/M: Prozess Monitoring mittels Multispektraler OT N2 - Die metallische additive Fertigung hat in den letzten Jahren in der industriellen Fertigung zunehmend an Bedeutung gewonnen. Hierbei dominiert das Laser-Pulverbettschweißen von Metallen (PBF/LB-M) die Fertigung von kleinformatigen Bauteilen mit hoher Oberflächengüte. Die anspruchsvolle und kostspielige Qualitätssicherung stellt aber weiterhin ein Hindernis für eine breitere und kostengünstigere Anwendung der additiven Fertigung dar. Dies resultiert teilweise aus fehlenden zuverlässigen In-situ-Monitoringsystemen. Belastbarere Prozessüberwachungsdaten würden eine oft erforderliche teure nachgelagerte Prüfung mittels Computertomografie entbehrlich machen. Die Aufzeichnung der thermischen Signaturen des Aufbauprozess mittels Thermografie-Kameras zeigen hier vielversprechende Ergebnisse. Eine Korrelation zu auftretender Porosität, Delaminationen und Deformationen scheinen möglich. Die geringe räumliche Auflösung und die hohen Anschaffungskosten für thermografische Kamerasysteme stehen jedoch einer größeren industriellen Nutzung im Wege. Ein bereits industriell angewendeter Ansatz zur in-Situ Überwachung des PBF-LB/M Prozesses ist die Optische Tomografie (OT). Hierbei wird die emittierte Prozessstrahlung jeder Bauteilschicht mittels einer hochauflösenden günstigen Kamera für den sichtbaren Wellenlängenbereich in einer Langzeitbelichtung dokumentiert. Die zeitliche Information der emittierten Strahlung geht hierbei verloren. Der gesamte Bauprozess kann jedoch in einem vergleichsweise kleinen Datensatz dokumentiert werden (ein Bild pro Schicht). Eine direkte Korrelation zu auftretenden Defekten gestaltet sich aufgrund der reduzierten thermischen Informationsdichte jedoch schwierig. In diesem Beitrag soll deshalb das Prinzip der Multispektralen Optischen Tomografie (MOT) vorgestellt und erste Messergebnisse an der Forschungsanlage SAMMIE diskutiert werden. Bei der MOT handelt es sich um eine Übertragung des Prinzips der Quotientenpyrometrie auf das etablierte Verfahren der Optischen Tomografie. Die auftretende Prozessstrahlung wird in mehreren Wellenlängenbereichen ortsaufgelöst über die gesamte Bauplattform erfasst und zeitlich in einer Langzeitbelichtung integriert. Hierbei kommen günstige Kamerasysteme für den sichtbaren Wellenlängenbereich zum Einsatz. Das erfasste Signal I jedes Bildpixels für jeden separat erfassten Wellenlängenbereich kann als Maß für das zeitliche Integral der spezifischen Ausstrahlung M des Schmelzbades in diesem Wellenlängenbereich gesehen werden. Nach dem Stefan-Boltzmann-Gesetz hängt die abgestrahlte thermische Leistung P eines idealen Schwarzen Körpers in der vierten Potenz von dessen absoluten Temperatur T ab. Wird nur, wie z.B. bei der klassischen OT angewendet, der nahinfrarote Wellenlängenbereich betrachtet, lässt sich mit dem Planck’schen Strahlungsgesetz sogar eine Proportionalität zur siebten Potenz der Temperatur zeigen. Deshalb liegt ein starker Einfluss der maximal auftretenden Oberflächentemperatur Tmax auf das erfasste Messsignal vor. Das erfasste Signal I wird aber auch durch die spektrale Transmission τ der verwendeten optischen Komponenten des Kamera-Setups, z.B. Filter und Objektive, durch die spektrale Sensitivität S der verwendeten Kamera-Sensoren und den nur sehr schwer zu bestimmenden Emissionsgrad ε der emittierenden (flüssigen) Oberfläche beeinflusst. In einer ersten Näherung wird das Schmelzbad hier als Graukörper, also ein Körper mit wellenlängenunabhängigem Emissionsgrad ε, betrachtet. Basierend auf dieser Annahme und vermessenen optischen Eigenschaften des verwendeten Systems ist es möglich, eine erste Schätzung der maximalen Oberflächentemperatur Tmax vorzunehmen, selbst ohne genaue Kenntnis des tatsächlichen Emissionsgrades ε. Dies wird durch die Anwendung des Planck‘schen Strahlungsgesetzes und die Quotienten Bildung aus den einzelnen erfassten Signalen I ermöglicht. Auch bei diesem Verfahren geht die zeitliche Information einer Schicht, also das Aufwärm- und Abkühlverhalten des Schmelzbades, verloren. Zudem sind die Messergebnisse in Hinblick auf tatsächlich gemessene „maximal auftretende Oberflächentemperatur“ mit gebotener Zurückhaltung zu interpretieren. Trotzdem konnten erste Ergebnisse bereits zeigen, dass die MOT-Daten auch in Bereichen mit Doppelbelichtungen (das teilweise notwendige mehrfache Scannen eines Bereiches mittels des Fertigungslasers) im Gegensatz zur klassischen OT erwartbare Maximaltemperaturen liefern. Abbildung 1 zeigt das erfasste Messergebnis für drei aufeinanderfolgende Schichten eines Bauteils einmal mit MOT (links) und einmal mit einfacher OT (rechts). Deutlich zu erkennen ist das durch die doppelte Belichtung hohe Signal bei der OT. Die Daten der MOT zeigen hier keine erhöhten Werte. Um die ermittelten Temperaturwerte mittels MOT besser einordnen zu können, sind u.a. vergleichende Messungen an Referenzmaterialien geplant. Um die Auswertung der gemessenen Daten zu verbessern, wird zudem der Zeitverlauf des Abkühlens und Aufheizens des Schmelzbades sowie die Einflüsse von Prozessbeiprodukten wie Schmauch und Spritzer näher untersucht. Auch werden Messungen zum Emissionsgrad ε an additiv gefertigten Proben und Metallschmelzen vorgenommen. T2 - Temperatur 2024 CY - Berlin, Germany DA - 05.06.2024 KW - PBF-LB/M KW - In situ monitoring KW - Optische Tomografie KW - Additive Fertigung KW - Prozessüberwachung KW - Additive Manufacturing PY - 2024 AN - OPUS4-60235 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oster, Simon T1 - Prozessüberwachung mittels Thermografie im Laser-Pulverbettschweißen zur Vorhersage von Fehlstellen im Bauteilvolumen N2 - Metallbasierte additive Fertigungsverfahren werden zunehmend industriell zur Anfertigung von komplex geformten Komponenten eingesetzt. In diesem Zusammenhang ist das Laser-Pulverbettschweißen von Metall (PBF-LB/M) ist ein weitläufig genutztes Verfahren. Im PBF-LB/M-Prozess werden lagenweise aufgetragene Metallpulverschichten selektiv mittels eines Lasers aufgeschmolzen. Die Entstehung von internen Fehlstellen (bspw. Porosität, Lunker oder Risse) während des Fertigungsvorgangs stellt ein ernstzunehmendes Risiko für die Bauteilsicherheit und somit für die weitere industrielle Etablierung des Verfahrens dar. Die Entstehung von Fehlstellen hängt eng mit lokalen Änderungen der thermischen Historie des Bauteils zusammen. Mit Hilfe von thermografischen Kameras zur Prozessüberwachung kann die thermische Historie bereits während der Fertigung erfasst werden. Damit eröffnet sich die Möglichkeit, die Entstehung von Fehlstellen anhand der thermografischen Daten vorherzusagen und somit potenziell Kosten für eine nachgelagerte Qualitätssicherung einzusparen. In diesem Beitrag soll die Modellierung der Fehlstellenvorhersage anhand thermografischer Prozessdaten diskutiert werden. Hierbei liegt ein Schwerpunkt auf der Fragestellung, mit welcher Genauigkeit unterschiedliche Formen von Fehlstellen, im speziellen Anbindungsfehler und Keyhole-Porosität, auf lokaler Bauteilebene vorhergesagt werden können. Weiterhin werden verschiedenen Modelltypen aus dem Bereich des Maschinellen Lernens auf ihre Eignung für die Fehlstellenvorhersage verglichen. Ein weiterer zentraler Aspekt in diesem Zusammenhang ist die Untersuchung der Eingangsdaten des Modells auf ihre Relevanz für das Vorhersageergebnis. Als Datengrundlage für die durchgeführten Untersuchungen dienen die Fertigungsprozesse von zwei identischen Haynes-282-Bauteilen (Nickel-Basislegierung), welche mit Hilfe einer im kurzwelligen Infrarotbereich arbeitenden Thermografiekamera überwacht wurden. Das Bauteildesign umfasste lokale Bereiche, in denen mit Hilfe einer Parametervariation die Entstehung von Fehlstellen forciert wurde. Um die Position und Größe der entstandenen Defekte zu quantifizieren, wurden beide Bauteile nach erfolgter Fertigung mittels Computertomografie (CT) geprüft. Im Rahmen der Datenvorbereitung für die Modellierung erfolgte eine Reduzierung der erhobenen Thermogramme zu physikalisch-interpretierbaren Merkmalen (bspw. Schmelzbadfläche oder Zeit-über-Schwellwert). Weiterhin erfolgte eine Registrierung der thermografischen Daten mit den Fehlstellen-Referenzdaten der CT, um eine exakte örtliche Überlagerung von thermischer Information und lokalem Fehlstellenbild zu erzielen. Zur Ermöglichung einer lokalen Fehlstellenvorhersage wurden die thermografischen Daten schichtweise in kleinteiligen Volumina angeordnet, welche als Eingangsgröße für die genutzten ML-Algorithmen dienten. Die Ergebnisse der Untersuchungen zeigen, dass sich die Porosität auf Bauteilschichtebene mit einer hohen Genauigkeit vorhersagen lässt. Eine Vorhersage der Porosität auf lokaler Bauteilebene erweist sich noch als herausfordernd. Die erprobten ML-Algorithmen zeigen vergleichbare Ergebnisse, obwohl ihnen unterschiedliche Modellierungsannahmen zugrunde liegen und sie variierende Komplexität aufweisen. Mit Hilfe der erzielten Erkenntnisse eröffnet sich die Möglichkeit, Rückschlüsse auf die gewählte Prozessüberwachungshardware und Datenvorverarbeitung zu ziehen und somit langfristig die Leistungsfähigkeit von Modellen zur Fehlstellenvorhersage zu verbessern. T2 - Temperatur 2024 CY - Berlin, Germany DA - 05.06.2024 KW - Laser-Pulverbettschweißen KW - Porositätsvorhersage KW - Qualitätsüberwachung KW - Thermografie KW - Machine Learning PY - 2024 AN - OPUS4-60267 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon T1 - SAMMIE: Eigenbau-Anlage für Metall-AM zur Sensorentwicklung und Qualifizierung N2 - Im additiven Fertigungsprozess Laser-Pulverbettschweißen wird Metallpulver lagenweise mittels eines Lasers aufgeschmolzen, um Bauteile zu generieren. Hierbei werden die Eigenschaften der Bauteile zu einem großen Teil durch die im Verlauf des Prozesses vorliegenden Temperaturen bestimmt. Dies beinhaltet unter anderem Materialeigenschaften wie Mikrostruktur, Härte, thermische und elektrische Leitfähigkeiten sowie die Ausbildung von Defekten wie z.B. Anbindungsfehler, Keyhole-Porosität (Gaseinschlüsse) oder auch die Ausbildung von Rissen. Zur Überwachung bzw. Vorhersage dieser Eigenschaften sowie zum Abgleich von Simulationen ist eine orts- und zeitaufgelöste Messung der Temperaturverteilung im Prozess daher von herausragender Bedeutung. In der Industrie kommen optische Verfahren, die auf der Messung der thermischen Strahlung basieren, regelmäßig zum Einsatz. Allerdings dienen diese bislang nur der statistischen Auswertung und der Identifikation von Abweichungen vom Normalprozess. Der quantitativen Auswertung zur Temperaturbestimmung stehen aktuell noch eine Vielzahl von Herausforderungen entgegen. Einerseits stellt der Prozess an sich hohe Anforderungen an die Datenerfassung und -auswertung: der Emissionsgrad verändert sich dynamisch im Prozess und lokale Schmauchbildung sorgt für potenzielle Absorption oder Streuung der thermischen Strahlung oder auch des Fertigungslasers. Weiterhin stellt der hochdynamische Prozess hohe Anforderungen an Orts- und Zeitauflösung der eingesetzten Sensorik (z.B. Kameratechnik). Andererseits erschweren an üblichen kommerziell erhältlichen Fertigungsanlagen praktische Hindernisse wie eine eingeschränkte optische Zugänglichkeit und der fehlende Zugriff auf die Anlagensteuerung sowie fehlende Möglichkeiten der Synchronisation der Messtechnik mit dem Prozess eine eingehende Untersuchung dieser Effekte. Um letztere Hindernisse zu umgehen, wurde an der BAM die Forschungsanlage SAMMIE (sensor-based additive manufacturing machine) entwickelt. Einerseits bietet das System alle Möglichkeiten, die auch übliche kommerzielle Systeme bieten. Dies beinhaltet die Fertigung ganzer Bauteile (maximale Größe ca. 65mm x 45 mm x 30 mm) und den Einsatz einer Inertgasatmosphäre inkl. gefiltertem Schutzgasstrom. Andererseits bietet es aber auch einen besonders kompakten Bauraum, um die Sensorik möglichst nah an den Prozess führen zu können, sechs optische Fenster zur Prozessbeobachtung aus unterschiedlichen Winkeln und die Möglichkeit der Prozessbeobachtung koaxial zum Fertigungslaser. Des Weiteren besteht eine einfache Austauschbarkeit aller Fenster, Spiegel und Strahlteiler, um den gesamten optischen Pfad der aktuellen Messaufgabe flexibel anzupassen. Die komplette Anlagensteuerung ist eine Eigenentwicklung und bietet daher auch völlige Anpassbarkeit. Eine synchrone und frei konfigurierbare Triggerung diverser Sensoriken und synchrone Datenerfassung bieten maximale Kontrolle über die Sensorsteuerung. Dieser Beitrag gibt einen Überblick über die Fertigungsanlage SAMMIE. Wissenschaftliche Ergebnisse sowie laufende Arbeiten an der Anlage werden in weiteren Beiträgen vorgestellt. T2 - Temperatur 2024 CY - Berlin, Germany DA - 05.06.2024 KW - PBF-LB/M KW - In situ monitoring KW - Anlage KW - Additive Fertigung KW - Prozessüberwachung KW - Additive Manufacturing PY - 2024 AN - OPUS4-60234 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oster, Simon T1 - Machine Learning based defect detection in Laser Powder Bed Fusion utilizing thermographic feature data N2 - The formation of irregularities such as keyhole porosity pose a major challenge to the manufacturing of metal parts by laser powder bed fusion (PBF-LB/M). In-situ thermography as a process monitoring technique shows promising potential in this manner since it is able to extract the thermal history of the part which is closely related to the formation of irregularities. In this study, we investigate the utilization of machine learning algorithms to detect keyhole porosity on the base of thermographic features. Here, as a referential technique, x-ray micro computed tomography is utilized to determine the part's porosity. An enhanced preprocessing workflow inspired by the physics of the keyhole irregularity formation is presented in combination with a customized model architecture. Furthermore, experiments were performed to clarify the role of important parameters of the preprocessing workflow for the task of defect detection . Based on the results, future demands on irregularity prediction in PBF-LB/M are derived. T2 - International Conference on NDE 4.0 CY - Berlin, Germany DA - 24.10.2022 KW - Laser Powder Bed Fusion KW - Thermography KW - In-situ Monitoring KW - Convolutional Neural Networks PY - 2022 AN - OPUS4-56332 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Becker, Tina T1 - Emissivity – Gamechanger for quantitative in-situ monitoring N2 - For a deep process understanding of the laser powder bed fusion process (PBF-LB/M), recording of the occurring surface temperatures is of utmost interest and would help to pave the way for reliable process monitoring and quality assurance. A notable number of approaches for in-process monitoring of the PBF-LB/M process focus on the monitoring of thermal process signatures. However, due to the elaborate calibration effort and the lack of knowledge about the occurring spectral directional emissivity, only a few approaches attempt to measure real temperatures. In this study, to gain initial insights into occurring in the PBF-LB/M process, measurements on PBF-LB/M specimens and metal powder specimens were performed for higher temperatures up to T = 1290 °C by means of the emissivity measurement apparatus (EMMA) of the Center for Applied Energy Research (CAE, Wuerzburg, Germany). Also, measurements at ambient temperatures were performed with a suitable measurement setup. Two different materials—stainless steel 316L and aluminum AlSi10Mg—were examined. The investigated wavelength λ ranges from the visible range (λ-VIS = 0.40–0.75 µm) up to the infrared, λ = 20 µm. The influence of the following factors were investigated: azimuth angle φ, specimen temperature TS, surface texture as for PBF-LB/M surfaces with different scan angles α, and powder surfaces with different layer thicknesses t. T2 - Rapid.Tech 3D 2024 CY - Erfurt, Germany DA - 14.05.2024 KW - PBF-LB/M KW - In situ monitoring KW - Emissivity KW - Additive Manufacturing PY - 2024 AN - OPUS4-60148 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hilberg, Alec T1 - In-situ Temperaturbestimmung im LPA Prozess mittels multispektraler Thermografie N2 - Mit der zunehmenden Relevanz der additiven Fertigung in Fertigungsbereiche mit hohen Anforderungen an Bauteilqualität, wird eine gute Prozessüberwachung unausweichlich. Eine Methode, die bereits gute Korrelation mit Bauteilfehlern gezeigt hat, ist die Temperaturüberwachung mithilfe von thermografischen Methoden. Allerdings unterliegt die Bestimmung der Realtemperaturen vielen unterschiedlichen Problemen. Ein Ansatz mit den Herausforderungen umzugehen, stellt der multispektrale Ansatz dar, der im Projekt QT-LPA untersucht und hier vorgestellt wird. T2 - Temperatur 2024 CY - Berlin, Germany DA - 05.06.2024 KW - Additive Fertigung KW - Multispektral Thermografie KW - LPA PY - 2024 AN - OPUS4-60921 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Breese, Philipp Peter A1 - Altenburg, Simon T1 - Absolute temperature determination in laser powder bed fusion (PBF-LB/M) via hyperspectral thermography N2 - Temperature is a key characteristic in laser powder bed fusion of metals (PBF-LB/M). As a quantitative physical property, the temperature can determine the actual process quality independently from the nominal process parameters. Thus, establishing a process evaluation on temperatures rather than the comparison of process conditions is expected to be more effective. However, quantitative in situ temperature measurements with classical thermographic methods are virtually impossible. The reason is that the required emissivity value changes drastically throughout the process. Additionally, large temperature ranges along with the highly dynamic nature of the PBF-LB/M process make temperature measurements difficult. Based on this challenge, this work presents a method for hyperspectral temperature determination. The spectral exitance (in W/m2⋅nm) was measured in situ at many adjacent wavelengths in the short-wave infrared (SWIR). This enabled a local temperature determination via Planck’s law in combination with a spectral emissivity function. The temperature field of the melt pool crossing the 1D measurement line was reconstructed from the information, gathered at nearly 20 kHz sampling rate. The reconstructed melt pool had a spatial resolution of 17 µm by 40 µm, and temperatures between 2700 and 1300 K were observable. Comparison of the 316L stainless steel solidification temperature and the observed solidification plateau in the gathered thermal data revealed a relative error of less than 6% in the absolute temperature measurement. These initial results of hyperspectral temperature determination in PBF-LB/M show the potential in the method. It allows for physically founded process evaluation, and the prospects for tuning and validation of numerical simulations are highly promising. KW - Additive Manufacturing KW - Infrared Thermography KW - In-situ Monitoring KW - Quantitative Temperature Measurement KW - Emissivity PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-631977 DO - https://doi.org/10.1007/s40964-025-01148-8 SN - 2363-9512 SP - 1 EP - 10 PB - Springer Science and Business Media LLC AN - OPUS4-63197 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Breese, Philipp Peter A1 - Becker, Tina A1 - Oster, Simon A1 - Metz, C. A1 - Altenburg, Simon T1 - In-situ defect detection for laser powder bed fusion with active laser thermography N2 - Defects are still common in metal components built with Additive Manufacturing (AM). Process monitoring methods for laser powder bed fusion (PBF-LB/M) are used in industry, but relationships between monitoring data and defect formation are not fully understood yet. Additionally, defects and deformations may develop with a time delay to the laser energy input. Thus, currently, the component quality is only determinable after the finished process. Here, active laser thermography, a nondestructive testing method, is adapted to PBF-LB/M, using the defocused process laser as heat source. The testing can be performed layer by layer throughout the manufacturing process. We study our proposed testing method along experiments carried out on a custom research PBF-LB/M machine using infrared (IR) cameras. Our work enables a shift from post-process testing of components towards in-situ testing during the AM process. The actual component quality is evaluated in the process chamber and defects can be detected between layers. T2 - 2023 International Solid Freeform Fabrication Symposium CY - Austin, TX, USA DA - 14.08.2023 KW - Additive Manufacturing KW - Laser Powder Bed Fusion KW - Nondestructive Testing KW - Thermography KW - Defect Detection PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-606288 DO - https://doi.org/10.26153/tsw/51096 SP - 1978 EP - 1989 PB - University of Texas at Austin CY - Austin, TX, USA AN - OPUS4-60628 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oster, Simon T1 - A comparison of machine learning approaches for porosity prediction in PBF-LB/M based on thermography N2 - Metal-based additive manufacturing processes are increasingly used in industry to produce complex-shaped components. In this regard, the laser-based Powder Bed Fusion process (PBF-LB/M) is one of the key technologies due to its capability to produce components in high spatial accuracy. The formation of porosity during manufacturing poses a serious risk to the safety of the printed parts. For quality assessment, in-situ monitoring technologies such as thermography can be used to capture the thermal history during production. It was shown that discontinuities within the thermal history can be correlated with the probability of porosity or defect formation. In this context, Machine Learning (ML) algorithms have achieved promising results for the task of porosity prediction based on thermographic in-situ monitoring data. One important technique is the use of thermogram features for porosity prediction that are extracted from the raw data (e.g., features related to the melt pool geometry or spatter generation). However, the reduction from large thermogram data to discrete features holds the risk of losing potentially important thermal information and, thereby, introducing bias in the model. Therefore, we present a raw data-based deep learning approach that uses thermographic image sequences for the prediction of local porosity. The model takes advantage of the self-attention mechanism that considers not only the thermogram information but also its positional context within the sequence. The model is used to predict porosity in the form of a many-to-one regression. It is trained and tested on a dataset retrieved from the manufacturing of HAYNES282 cuboid specimens. The model results are compared against state-of-the-art thermogram feature-based ML models and artificial neural networks. The raw data model outperforms its feature-based counterparts in terms of prediction scores and, therefore, seems to make better use of the information available in the thermogram data. T2 - 4th Symposium on Materials and Additive Manufacturing CY - Berlin, Germany DA - 12.06.2024 KW - PBF-LB/M KW - In situ monitoring KW - Thermography KW - Additive Manufacturing KW - Machine learning KW - Porosity prediction PY - 2024 AN - OPUS4-62472 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scheuschner, Nils T1 - SAMMIE - Research PBF-LB/M system for the development of in-situ monitoring methods N2 - By allowing economic on-demand manufacturing of highly customized and complex workpieces, metal based additive manufacturing (AM) has the prospect to revolutionize many industrial areas. Since AM is prone to the formation of defects during the building process, a fundamental requirement for AM is to find ways to assure the safety and reliability of the additively manufactured parts to become applicable in most fields. A possible solution for this problem lies in the deployment of various in-situ monitoring techniques. However, only a few of these techniques are commercially available and are not researched to an extent that allows to guarantee the adherence to strict quality and safety standards. Since commercial AM machines are not designed for research applications, they provide only limited access to the build chamber during the process and little control over the exact timing and parameters of the process. Therefore, for our research at BAM, we built a laser powder bed fusion system (PBF-LB/M), called “Sensor-based Additive Manufacturing MachInE” (SAMMIE). It provides a fully open system architecture with flexible accesses to the build camber and full control of the complete process. In this contribution, we show first results using thermographic cameras and optical tomography. The flexibility of SAMMIE allows us to use the multiple cameras either fixed relatively to the build plate or coaxially to the process laser. T2 - 20th World Conference on Non-Destructive Testing (WCNDT) CY - Incheon, South Korea DA - 27.05.2024 KW - PBF-LB/M KW - In situ monitoring KW - Custom machine KW - Additive Manufacturing KW - Thermography PY - 2024 AN - OPUS4-62471 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon T1 - SAMMIE – Forschungssystem für die additive Fertigung von Metallen (PBF-LB/M) zur Entwicklung von In-situ-Überwachungs- und -prüfmethoden N2 - Die additive Fertigung von Metallen hat inzwischen einen Reifegrad erreicht, der einen Einsatz in vielen Industriezweigen ermöglicht oder in greifbare Nähe rückt. Die Vorteile liegen vor allem in der Möglichkeit der Fertigung komplexer Bauteile, die sich konventionell nicht oder nur sehr aufwändig produzieren lassen, sowie in der Fertigung von hochindividualisierten Bauteilen in kleinen Stückzahlen. Allerdings ist der additive Fertigungsprozess hoch komplex und fehleranfällig. Um eine insbesondere für sicherheitsrelevante Bauteile notwendige Qualitätskontrolle zu gewährleisten, ist aktuell aufwändige nachgelagerte ZfP der einzelnen Bauteile notwendig. Alternativen könnten die In-situ-Prozessüberwachung und -prüfung bieten, die aktuell aber noch keinen ausreichenden Entwicklungsstand erreicht haben. Industrielle Fertigungsanlagen bieten keine oder nur geringe Flexibilität und Zugänglichkeit, um umfangreiche Untersuchungen auf diesem Gebiet zu ermöglichen. Daher haben wir an der BAM ein System für den Prozess des selektiven Laserschmelzens (PBF-LB/M) entwickelt, genannt SAMMIE. Es bietet eine komplett offene Systemarchitektur mit voller Kontrolle über den Prozess und flexiblem Zugang zur Baukammer, z.B. optisch sowohl direkt als auch koaxial zum Fertigungslaser. In diesem Beitrag stellen wir das System vor und zeigen erste experimentelle Ergebnisse der In-situ-Überwachung und -prüfung: Thermografische Schmelzbadüberwachung, optische Tomografie und In-situ-Laserthermografie. SAMMIE ermöglicht uns grundlegende Untersuchungen, die helfen werden, die In-situ-Prozessüberwachung und -prüfung weiterzuentwickeln, neue Erkenntnisse über die additive Fertigung zu gewinnen und die Sicherheit und Zuverlässigkeit des Prozesses zu verbessern. T2 - DGZfP-Jahrestagung 2024 CY - Osnabrück, Germany DA - 06.05.2024 KW - PBF-LB/M KW - In situ monitoring KW - Anlage KW - Additive Fertigung KW - Prozessüberwachung KW - Additive Manufacturing PY - 2024 AN - OPUS4-60149 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pelkner, Matthias A1 - Altenburg, Simon T1 - Sicher gedruckt N2 - Sicherheitsrelevante Bauteile werden mittlerweile auch mit Hilfe der additiven Fertigung gedruckt. Allerdings ist die Qualifizierung aufgrund fehlender Überwachungssysteme weiterhin nicht vollständig und zufriedenstellend gelöst. Aus diesem Grund entwickelt die BAM Methoden und Prüfsystemen, die zur Onlineüberwachung des additiven Herstellungsprozesses eingesetzt werden. Der Artikel stellt die aktuellen Aktivitäten der BAM im Bereich der Thermografie und Wirbelstromprüfung für den PBF/LB-M-Prozess vor. KW - Prozessüberwachung KW - Wirbelstromprüfung KW - Thermografie KW - GMR/TMR KW - PBF/LB-M PY - 2024 UR - https://www.konstruktion-entwicklung.de/bessere-prozessueberwachung-fuer-sicherheitsrelevante-teile UR - https://epaper.konstruktion-entwicklung.de/html5/DsTHKgm3cs/CMx70AIEQLMwE/1 VL - 5 IS - 2 SP - 14 EP - 17 PB - Schlütersche Fachmedien GmbH CY - Hannover AN - OPUS4-61781 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Oster, Simon A1 - Breese, Philipp Peter A1 - Ulbricht, Alexander A1 - Mohr, Gunther A1 - Altenburg, Simon T1 - A deep learning framework for defect prediction based on thermographic in-situmonitoring in laser powder bed fusion N2 - The prediction of porosity is a crucial task for metal based additive manufacturing techniques such as laser powder bed fusion. Short wave infrared thermography as an in-situ monitoring tool enables the measurement of the surface radiosity during the laser exposure. Based on the thermogram data, the thermal history of the component can be reconstructed which is closely related to the resulting mechanical properties and to the formation of porosity in the part. In this study, we present a novel framework for the local prediction of porosity based on extracted features from thermogram data. The framework consists of a data pre-processing workflow and a supervised deep learning classifier architecture. The data pre-processing workflow generates samples from thermogram feature data by including feature information from multiple subsequent layers. Thereby, the prediction of the occurrence of complex process phenomena such as keyhole pores is enabled. A custom convolutional neural network model is used for classification. Themodel is trained and tested on a dataset from thermographic in-situ monitoring of the manufacturing of an AISI 316L stainless steel test component. The impact of the pre-processing parameters and the local void distribution on the classification performance is studied in detail. The presented model achieves an accuracy of 0.96 and an f1-Score of 0.86 for predicting keyhole porosity in small sub-volumes with a dimension of (700 × 700 × 50) μm3. Furthermore, we show that pre-processing parameters such as the porosity threshold for sample labeling and the number of included subsequent layers are influential for the model performance. Moreover, the model prediction is shown to be sensitive to local porosity changes although it is trained on binary labeled data that disregards the actual sample porosity. KW - Laser Powder Bed Fusion (PBF-LB/M, L-PBF) KW - Selective Laser Melting (SLM) KW - SWIR thermography KW - Online monitoring KW - Flaw detection KW - Machine learning KW - Convolutional neural networks (CNN) PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-575148 DO - https://doi.org/10.1007/s10845-023-02117-0 SN - 0956-5515 SP - 1 EP - 20 PB - Springer AN - OPUS4-57514 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mohr, Gunther A1 - Altenburg, Simon A1 - Ulbricht, Alexander A1 - Heinrich, Ph. A1 - Baum, D. A1 - Maierhofer, Christiane A1 - Hilgenberg, Kai T1 - In-Situ Defect Detection in Laser Powder Bed Fusion by Using Thermography and Optical Tomography—Comparison to Computed Tomography N2 - Among additive manufacturing (AM) technologies, the laser powder bed fusion (L-PBF) is one of the most important technologies to produce metallic components. The layer-wise build-up of components and the complex process conditions increase the probability of the occurrence of defects. However, due to the iterative nature of its manufacturing process and in contrast to conventional manufacturing technologies such as casting, L-PBF offers unique opportunities for in-situ monitoring. In this study, two cameras were successfully tested simultaneously as a machine manufacturer independent process monitoring setup: a high-frequency infrared camera and a camera for long time exposure, working in the visible and infrared spectrum and equipped with a near infrared filter. An AISI 316L stainless steel specimen with integrated artificial defects has been monitored during the build. The acquired camera data was compared to data obtained by computed tomography. A promising and easy to use examination method for data analysis was developed and correlations between measured signals and defects were identified. Moreover, sources of possible data misinterpretation were specified. Lastly, attempts for automatic data analysis by data Integration are presented. KW - Laser powder bed fusion (L-PBF) KW - Selective laser melting (SLM) KW - Additive manufacturing (AM) KW - Process monitoring KW - Infrared thermography KW - Optical tomography KW - Computed tomography (CT) KW - Data fusion KW - Lack-of-fusion PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-502417 DO - https://doi.org/10.3390/met10010103 VL - 10 IS - 1 SP - 103 PB - MDPI CY - Basel, Schweiz AN - OPUS4-50241 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mohr, Gunther A1 - Altenburg, Simon A1 - Hilgenberg, Kai T1 - Effects of inter layer time and build height on resulting properties of 316L stainless steel processed by laser powder bed fusion N2 - Laser powder bed fusion (L-PBF) is the most prominent additive manufacturing (AM) technology for metal part production. Among the high number of factors influencing part quality and mechanical properties, the inter layer time (ILT) between iterative melting of volume elements in subsequent layers is almost completely unappreciated in the relevant literature on L-PBF. This study investigates the effect of ILT with respect to build height and under distinct levels of volumetric energy density (VED) using the example of 316L stainless steel. In-situ thermography is used to gather information on cooling conditions during the process, which is followed by an extensive metallographic analysis. Significant effects of ILT and build height on heat accumulation, sub-grain sizes, melt pool geometries and hardness are presented. Furthermore, the rise of defect densities can be attributed to a mutual interplay of build height and ILT. Hence, ILT has been identified as a crucial factor for L-PBF of real part components especially for those with small cross sections. KW - Laser powder bed fusion (L-PBF) KW - Laser beam melting (LBM) KW - Selective laser melting (SLM) KW - Dwell-time KW - Thermography PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-503300 DO - https://doi.org/10.1016/j.addma.2020.101080 SN - 2214-8604 VL - 32 SP - 101080-1 EP - 101080-13 PB - Elsevier CY - Amsterdam AN - OPUS4-50330 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mohr, Gunther A1 - Nowakowski, Susanna A1 - Altenburg, Simon A1 - Maierhofer, Christiane A1 - Hilgenberg, Kai T1 - Experimental Determination of the Emissivity of Powder Layers and Bulk Material in Laser Powder Bed Fusion Using Infrared Thermography and Thermocouples N2 - Recording the temperature distribution of the layer under construction during laser powder bed fusion (L-PBF) is of utmost interest for a deep process understanding as well as for quality assurance and in situ monitoring means. While having a notable number of thermal monitoring approaches in additive manufacturing (AM), attempts at temperature calibration and emissivity determination are relatively rare. This study aims for the experimental temperature adjustment of an off-axis infrared (IR) thermography setup used for in situ thermal data acquisition in L-PBF processes. The temperature adjustment was conducted by means of the so-called contact method using thermocouples at two different surface conditions and two different materials: AISI 316L L-PBF bulk surface, AISI 316L powder surface, and IN718 powder surface. The apparent emissivity values for the particular setup were determined. For the first time, also corrected, closer to real emissivity values of the bulk or powder surface condition are published. In the temperature region from approximately 150 °C to 580 °C, the corrected emissivity was determined in a range from 0.2 to 0.25 for a 316L L-PBF bulk surface, in a range from 0.37 to 0.45 for 316L powder layer, and in a range from 0.37 to 0.4 for IN718 powder layer. KW - Emisssivity KW - Laser Powder Bed Fusion (L-PBF) KW - Selective Laser Melting (SLM) KW - Additive Manufacturing (AM) KW - Process monitoring KW - Infrared thermography PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-516148 DO - https://doi.org/10.3390/met10111546 VL - 10 IS - 11 SP - 1546 PB - MDPI CY - Basel, Schweiz AN - OPUS4-51614 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mohr, Gunther A1 - Altenburg, Simon A1 - Hilgenberg, Kai T1 - On the limitations of small cubes as test coupons for process parameter optimization in laser powder bed fusion of metals N2 - The capability to produce complexly and individually shaped metallic parts is one of the main advantages of the laser powder bed fusion (PBF LB/M) process. Development of material and machine specific process parameters is commonly based on results acquired from small cubic test coupons of about 10 mm edge length. Such cubes are usually used to conduct an optimization of process parameters to produce dense material. The parameters are then taken as the basis for the manufacturing of real part geometries. However, complex geometries go along with complex thermal histories during the manufacturing process, which can significantly differ from thermal conditions prevalent during the production of simply shaped test coupons. This may lead to unexpected and unpredicted local inhomogeneities of the microstructure and defect distribution in the final part and it is a root cause of reservations against the use of additive manufacturing for the production of safety relevant parts. In this study, the influence of changing thermal conditions on the resulting melt pool depth of 316L stainless steel specimens is demonstrated. A variation of thermo-graphically measured intrinsic preheating temperatures was triggered by an alteration of inter layer times and a variation of cross section areas of specimens for three distinct sets of process parameters. Correlations between the preheating temperature, the melt pool depth, and occurring defects were analyzed. The limited expressiveness of the results of small density cubes is revealed throughout the systematic investigation. Finally, a clear recommendation to consider thermal conditions in future process parameter optimizations is given. T2 - Icaleo 2023 CY - Chicago, IL, USA DA - 16.10.2023 KW - Additive manufacturing KW - Heat accumulation KW - Thermal history KW - In situ monitoring KW - Representative specimens KW - Thermography PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-586558 DO - https://doi.org/10.2351/7.0001080 SN - 1042-346X VL - 35 IS - 4 SP - 1 EP - 10 AN - OPUS4-58655 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mohr, Gunther A1 - Altenburg, Simon A1 - Hilgenberg, Kai ED - Wei, Z. ED - Pang, J. T1 - On critical shifts of the process window due to heat accumulation in laser powder bed fusion N2 - Safety-critical applications of products manufactured by laser powder bed fusion (PBF-LB/M) are still limited to date. This is mainly due to a lack of knowledge regarding the complex relationship between process, structure, and resulting properties. The assurance of homogeneity of the microstructure and homogeneity of the occurrence and distribution of defects within complexly shaped geometries is still challenging. Unexpected and unpredicted local inhomogeneities may cause catastrophic failures. The identification of material specific and machine specific process parameter windows for production of fully dense simple laboratory specimens is state of the art. However, the incorporation of changing thermal conditions that a complexly shaped component can be faced with during the manufacturing process is often neglected at the stage of a process window determination. This study demonstrates the tremendous effect of changing part temperatures on the defect occurrence for the broadly used stainless steel alloy AISI 316L. Process intrinsic variations of the surface temperature are caused by heat accumulation which was measured by use of a temperature adjusted mid-wavelength infrared (MWIR) camera. Heat accumulation was triggered by simple yet effective temporal and geometrical restrictions of heat dissipation. This was realized by a variation of inter layer times and reduced cross section areas of the specimens. Differences in surface temperature of up to 800 K were measured. A severe development of keyhole porosity resulted from these distinct intrinsic preheating temperatures, revealing a shift of the process window towards unstable melting conditions. The presented results may serve as a warning to not solely rely on process parameter optimization without considering the actual process conditions a real component is faced with during the manufacturing process. Additionally, it motivates the development of representative test specimens. T2 - The 76th IIW Annual Assembly and International Conference On Welding And Joining (IIW 2023) CY - Singapore, Singapore DA - 16.07.2023 KW - Additive manufacturing KW - Laser powder bed fusion KW - Laboratory specimens KW - Process parameter optimization KW - Heat accumulation KW - Keyhole porosity KW - Infrared thermography PY - 2023 SP - 1 EP - 8 AN - OPUS4-58024 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oster, Simon A1 - Maierhofer, Christiane A1 - Mohr, Gunther A1 - Hilgenberg, Kai A1 - Ulbricht, Alexander A1 - Altenburg, Simon T1 - Investigation of the thermal history of L-PBF metal parts by feature extraction from in-situ SWIR thermography N2 - Laser powder bed fusion is used to create near net shape metal parts with a high degree of freedom in geometry design. When it comes to the production of safety critical components, a strict quality assurance is mandatory. An alternative to cost-intensive non-destructive testing of the produced parts is the utilization of in-situ process monitoring techniques. The formation of defects is linked to deviations of the local thermal history of the part from standard conditions. Therefore, one of the most promising monitoring techniques in additive manufacturing is thermography. In this study, features extracted from thermographic data are utilized to investigate the thermal history of cylindrical metal parts. The influence of process parameters, part geometry and scan strategy on the local heat distribution and on the resulting part porosity are presented. The suitability of the extracted features for in-situ process monitoring is discussed. T2 - Thermosense: Thermal Infrared Applications XLIII CY - Online meeting DA - 12.04.2021 KW - SWIR camera KW - Additive manufacturing (AM) KW - Selective laser melting (SLM) KW - Laser beam melting (LBM) KW - In-situ monitoring KW - Infrared thermography PY - 2021 SN - 978-1-5106-4324-6 DO - https://doi.org/10.1117/12.2587913 VL - 11743 SP - 1 EP - 11 PB - SPIE - The international society for optics and photonics AN - OPUS4-52535 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon T1 - In-situ Prozessüberwachung in der additiven Fertigung von Metallen mittels optischer Verfahren N2 - Einer der aussichtsreichsten Ansätze, die Qualität und Sicherheit der gefertigten Teile in der metallbasierten additiven Fertigung (AM) zu erhöhen und die Notwendigkeit aufwändiger und zeitintensiver, zerstörender oder zerstörungsfreier Prüfungen (ZfP) nach der Fertigung zu verringern, liegt in dem Einsatz von in-situ Prozessüberwachungstechniken. Bereits jetzt werden erste Messsysteme zur Kontrolle der Energiequelle, des Bauraums, des Schmelzbades und der Bauteilgeometrie kommerziell angeboten. Weitere ZfP Verfahren, wie z.B. die aktive und passive Thermografie, werden in der Literatur als geeignet für die in-situ Anwendung angesehen, allerdings gibt es noch wenig konkrete praktische Umsetzungen, da die Möglichkeiten und individuellen Grenzen dieser Methoden, angewendet auf AM, noch nicht ausreichend erforscht sind. Aus diesem Grund verfolgt die BAM mit dem Projekt „Process Monitoring of AM“ (ProMoAM) im Themenfeld Material das Ziel, Verfahren des Prozessmonitorings zur in-situ Bewertung der Qualität additiv gefertigter Metallbauteile weiterzuentwickeln. Im Beitrag wird zunächst das Projekt vorgestellt und anschließend der Fokus auf eine Messserie gelegt, in der Probekörper aus dem austenitischen Edelstahl 316L mit lokal variierenden Prozessparametern mittels selektiven Laserschmelzen (L-PBF) aufgebaut wurden. Der Bauprozess wurde hierbei durch das maschineneigene, koaxial arbeitende Photodiodensystem (Melt-Pool-Monitoring), einer Mittelwellen-Infrarotkamera und einer optischen Tomografiekamera im sichtbaren Wellenlängenbereich (Langzeitbelichtung für die Dauer eines Lagenaufbaus mit einer CMOS-Kamera mit hoher Ortsauflösung) simultan überwacht. Als Referenz für diese Methoden wurden die Probekörper mittels Computertomografie untersucht. Für die dabei anfallenden teils großen Datenmengen wurden Algorithmen für ein effizientes Preprocessing entwickelt. Es wurden Merkmale der Messdaten in Korrelation zu Fehlern und Inhomogenitäten extrahiert, welche für die einzelnen Methoden vergleichend vorgestellt und diskutiert werden. T2 - 5. Tagung des Arbeitskreises Additiv gefertigte Bauteile und Strukturen CY - Online meeting DA - 04.11.2020 KW - Additive Fertigung KW - Prozessüberwachung KW - Thermografie KW - Optische Tomografie KW - Computertomografie KW - L-PBF KW - AM KW - CT KW - In-situ PY - 2020 AN - OPUS4-51627 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erxleben, Kjell A1 - Kaiser, Sebastian A1 - Rhode, Michael A1 - Kannengießer, Thomas A1 - Kromm, Arne T1 - Reparaturschweißen zukünftiger, in Betrieb befindlicher Wasserstoffpipelines N2 - Wasserstoff leistet als Energieträger der Zukunft einen entscheidenden Beitrag zur nachhaltigen Energieversorgung, wobei der Transport auf Basis des europäischen Ferngasleitungsnetzes erfolgen wird. Bisherige Untersuchungen zur Werkstoffkompatibilität zeigen, dass die hier verwendeten, niedriglegierten Rohrstähle für Wasserstofftransport unter normalen Betriebsbedingungen (≤ 60 °C, max. 100 bar) grundsätzlich geeignet sind. Die Eignung kann nicht ohne Weiteres übertragen werden, sobald Reparaturschweißungen beispielsweise aufgrund von Wartungsarbeiten an druckführenden, in Betrieb befindlichen, Hochdruckgasleitungen erfolgen. Aus technisch-ökonomischen Gründen werden Schweißarbeiten dabei im Betrieb unter fortwährendem Druck und Gasfluss durchgeführt. Dies soll auch bei Wasserstoffpipelines erfolgen. Dazu im Erdgasnetz angewandte und etablierte Konzepte sind beispielsweise das „Hot-Tapping“ und „Stoppling“. Beim „Hot-Tapping“ wird eine druckführende Pipeline durch Anflanschen eines abgeschlossenen, druckdichten Systems aus Absperrventil und Bohrvorrichtung angebohrt. Dazu müssen sogenannte Überschieber (aus vorgeformten Zylinderhalbschalen) durch Längsnaht verbunden und dann mit Rohrrundnähten am Produktrohr verbunden werden. Für das zum überwiegenden Teil durchgeführte E-Hand-Schweißen sind dabei Vorwärmtemperaturen von ca. 100 °C bzw. 250 °C für die maximale Zwischenlagentemperatur einzuhalten. Besonderer Fokus liegt auf der Betrachtung dünnwandiger Leitungen, da hier beim Schweißen der Rundnähte die Austenitisierungstemperatur an der Innenseite der Pipeline überschritten wird. Dadurch wird eine signifikant höhere Wasserstoffaufnahme in den Leitungsstahl vermutet, mit einer möglichen Degradation der mechanischen Kennwerte bzw. Rissbildung. Durch die langen Schweiß- und Abkühlzeiten wird der Rohrleitungsstahl zudem teilweise stundenlang Temperaturen von bis zu 250 °C ausgesetzt. Neben der klassischen „Versprödung“ muss daher eventuell auch ein sogenannter Hochtemperatur-Wasserstoffangriff betrachtet werden. Diese vorliegende Studie gibt Einblick zur Übertragbarkeit der bekannten Konzepte aus der Erdgastechnik zum Reparaturschweißen. Dazu werden Möglichkeiten und Grenzen momentaner Prüfkonzepte sowie deren Weiterentwicklungen aufgezeigt. Dies umfasst bspw. geeignete Methodiken zur Werkstoffprüfung als auch skalierte Bauteilversuche unter realistischen Druckgas-Betriebsbedingungen einer Pipeline. In diesem Rahmen erfolgt auch die Kurzvorstellung des Kooperationsprojektes von BAM, DVGW und Ferngasnetzbetreibern „H2-SuD“ zum Einfluss der Temperaturführung und Rohrgeometrie auf die Wasserstoffaufnahme. T2 - DVS CONGRESS 2024 CY - Erfurt, Germany DA - 16.09.2024 KW - Reparaturschweißen KW - Pipeline KW - Wasserstoff KW - Im Betrieb PY - 2024 SN - 978-3-96144-269-0 VL - 395 SP - 341 EP - 349 AN - OPUS4-61478 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wandtke, Karsten T1 - Einfluss trennender Fertigungsschritte auf die Eigenspannungen in additiv gefertigten Bauteilen aus hochfestem Stahl N2 - Additive Fertigungsverfahren wie das Wire Arc Additive Manufacturing (WAAM) ermöglichen die effiziente Fertigung von gewichtsoptimierten endkonturnahen Strukturen in modernen Stahlkonstruktionen. Ihre Effizienz kann weiter durch die Verwendung von hochfesten Stählen gesteigert werden. Dies erlaubt eine signifikante Einsparung von Kosten, Zeit und Ressourcen. Entsprechende Schweißzusatzwerkstoffe für Lichtbogenschweißverfahren sind kommerziell verfügbar. Fehlende Richtlinien und fehlende quantitative Kenntnisse über die schweißtechnische Beanspruchung während der Fertigung und im Betrieb limitieren den industriellen Einsatz stark. Daher werden in einem aktuellen Vorhaben (IGF-Nr. 21162 BG) der BAM und TU Chemnitz die wesentlichen Einflüsse und komplexen Interaktionen durch Werkstoff, Fertigungsprozess, Konstruktion und trennende Fertigungsschritte auf den Beanspruchungszustand untersucht. Der vorliegende Beitrag fokussiert hierfür die Auswirkungen trennender Fertigungsschritte auf Verzug und Eigenspannungen definierter WAAM-Prüfkörper. Die Eigenspannungsanalyse erfolgt mittels Röntgenbeugung. Die große Anzahl an Ergebnissen von zuvor untersuchten Referenzproben, die mit einem speziellen WAAM-Massivdraht (Streckgrenze >820 MPa) bei unterschiedlicher Wärmeführung und Geometrie vollautomatisiert geschweißt wurden, lässt eine Korrelation der Messdaten zu. Hierzu erfolgt die Analyse des Ausgangszustandes und abschließend des Zustandes nach trennender Bearbeitung, welche begleitend mittels digitaler Bildkorrelation hinsichtlich des Verzuges untersucht wurden. So ist zu beobachten, dass die Geometrie deutlichen Einfluss auf Relaxation und Umlagerung der Eigenspannungen hat und damit die Risssicherheit positiv beeinflussen kann. T2 - Werkstofftechnisches Kolloquium 2023 Chemnitz CY - Chemnitz, Germany DA - 29.03.2023 KW - Additive Fertigung KW - Hochfester Stahl KW - Eigenspannungen PY - 2023 AN - OPUS4-57690 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Stresses in repair welding of high-strength steels Part 1: Restraint and Cold cracking risk N2 - The sustainable and resource-efficient production of wind energy plants requires the use of modern high-strength fine-grain structural steels. This applies to both foundation and erection structures, like mobile or ship cranes. During the assembly of steel structures, unacceptable defects can occasionally be found in the weld area. In most cases, the economical solution would be local thermal gouging of the affected areas and re-welding. Due to the high shrinkage restraint of the joint groove in the overall structure, the superposition of global and local welding-induced stresses may lead to crack formation and component failure, particularly in interaction with the degradation of the microstructure and mechanical properties of high-strength steels during the repair process. However, manufacturers hardly have any information about these issues and there is a lack of recommendations and guidelines to take these safety-relevant aspects into account in adequate repair concepts. The aim of this research is to derive recommendations for repair concepts appropriate to the stresses and materials involved providing a basis for standards and guidelines to avoid cold cracking, damage and expensive reworking especially for high-strength steels. Part 1 of this study involves systematic investigations of influences of shrinkage restraint during repair welding of two high-strength steels S500MLO for offshore application and S960QL for mobile crane structures. The quantification of the shrinkage restraint of repair weld joints was achieved by means of experimental and numerical restraint intensity analysis. In welding experiments with self-restrained slot specimens, restraint intensity and introduction of hydrogen via the welding arc using anti spatter spray were varied systematically to analyse the effect on welding result, residual stresses, and cold cracking. It could be shown that increasing restraint intensities result in significantly higher transverse residual stress levels. In the case of hydrogen introduction S500MLO showed no cold cracking independent of the restraint conditions. However, S960QL was found to be considerably cold cracking sensitive if hydrogen is introduced. With increasing restraint intensity length and number of cold cracks increases significantly. Part 2 [1] of this study is focussed on microstructure and residual stresses due to gouging and stress optimization via adequate heat control parameters in repair welding. T2 - IIW Annual Assembly 2023 CY - Singapore DA - 16.07.2023 KW - Repair-welding KW - MAG welding KW - High-strength steels KW - Cold cracking KW - Residual stresses PY - 2023 AN - OPUS4-59253 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Lippold, J. C. A1 - Farajian, M. A1 - Kannengießer, Thomas A1 - Scotti, A. A1 - Raufelder, E. T1 - Welding in the world - 2024 update N2 - This is an editorial regarding the performance of the journal "Welding in the World" in the year 2023 (vol. 67). KW - Journal performance KW - Editorial PY - 2024 DO - https://doi.org/10.1007/s40194-024-01686-9 SN - 0043-2288 SN - 1878-6669 VL - 68 SP - 179 EP - 181 PB - Springer CY - Berlin AN - OPUS4-63013 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Czeskleba, Denis T1 - Kurzvorstellung des Projektes "H2SuD / Wasserstoff und Schweißen Einfluss des Schweißens auf die Wasserstoffaufnahme und Degradation im Betrieb befindlicher H2 Gasleitungen" N2 - Die Wasserstoffinfrastruktur ist eine zentraler Bestandteil der erfolgreichen Umsetzung der wasserstoffbasierten Energiewende. Dabei bilden Ferngasleitungen quasi das "Rückgrat" der Transportinfrastruktur großer Gasmengen. Dabei müssen unter Umständen Reparaturen an den Pipelines durchgeführt werden. Dabei ist in der Erdgasinfrastruktur das Schweißen an in Betrieb befindlichen (d.h. von Gas durchflossenen) Pipelines Stand der Technik. Es ist jedoch vollkommen offen, inwieweit diese Technik auf die reine Wasserstoffpipelines übertragbar sind. Hierzu leistet das Projekt H2SuD wichtige Beiträge zur Aufklärung des Einfluss eines Reparaturschweißprozesses auf die Wasserstoffaufnahme und Degradation im Betrieb befindlicher H2 Gasleitungen. T2 - Sitzung des FA1 "Schweißmetallurgie" der Forschungsvereinigung Schweißen und verwandte Verfahren des DVS e.V. CY - Aachen, Germany DA - 22.02.2023 KW - Wasserstoff KW - Pipeline KW - Reparatur KW - Schweißen KW - Ferngasleitung PY - 2023 AN - OPUS4-57087 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erxleben, Kjell T1 - Component test to simulate critical conditions of hydrogen assisted cracking in submerged arc welded offshore steel N2 - Offshore Wind Turbines (OWT) are a key factor in tomorrow's sustainable energy generation. The ever� increasing installation depth and weight of OWTs require suitable foundation concepts such as monopiles or tripods. Typically, mild steels such as S420ML are used with plate thicknesses of up to several hundred mm, resulting in high restraints in the welded joints. The large plate thickness requires high-efficiency welding processes such as submerged arc welding (SAW) with multiple wires. Due to the very high stiffness and plate thickness of the large-scale offshore structure, a susceptibility to time� delayed hydrogen assisted cracking (HAC) may occur. For this reason, a minimum waiting time (MWT) of up to 48 h must be considered before NDT is conducted. The evaluation of the crack susceptibility is complex due to the component size and stiffness of real offshore structures. For this purpose, a near-component test geometry has been developed to transfer the real stiffness conditions to laboratory (i.e. workshop) scale. The 350 kg mock-up consisted of heavy plates (thickness 50 mm, seam length 1,000 m) joined by a 22-pass submerged-arc weld. Additional stiffeners simulated the effect of high restraint or shrinkage restraint of the weld. Extreme scenarios of hydrogen absorption during welding were simulated by using flux in dry (HD < 5 ml/100g Fe) and wet (HD > 15 ml/100g Fe) conditions. Weld residual stresses were determined using a robotic X-ray diffractometer. Areas of critical tensile residual stress (at the yield strength level) were found in the weld metal and in the heat affected zone, suggesting that these weld subzones are the most critical in the case of hydrogen ingress. To identify possible delayed cracking, the welds were inspected by phased array ultrasonic testing (PAUT) after welding, 6 h, 12 h, 24 h, and a maximum of 48 h. Summarized, no significant occurrence of HAC was detected, indicating the high crack resistance of the welded joint, i.e., a suitable combination of base material, welding consumable and parameters. T2 - Materials Week/Steel Innovation CY - Frankfurt am Main, Germany DA - 02.04.2025 KW - Cold cracking KW - Component test KW - Hydrogen KW - Minimum waiting time KW - Offshore steel grade PY - 2025 AN - OPUS4-62873 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Schröpfer, Dirk T1 - Adaptierte Wärmeführung zur Optimierung schweißbedingter Beanspruchungen und Eigenschaften höherfester Verbindungen N2 - Der derzeitige Trend, Konstruktionen immer leichter zu gestalten, führt im modernen Stahlbau zu einer zunehmenden Relevanz höherfester Feinkornbaustähle mit Streckgrenzen ab 690 MPa. Daher bieten Hersteller Grund- und Schweißzusatzwerkstoffe dieser Güten mit guter Schweißeignung an. Bei der Fertigung von Baumaschinen wie Mobilkranen werden diese Werkstoffe bereits seit mehreren Jahrzehnten erfolgreich eingesetzt. Jüngst weitet sich die Verwendung auch auf andere Bereiche des Stahlbaus wie dem Brücken- oder Windenergieanlagenbau aus. Jedoch lässt sich nach aktuellem Stand der Normen das Festigkeitspotential dieser höherfesten Stähle oft noch nicht wirtschaftlich effizient und vollständig ausnutzen. Denn mit zunehmender Festigkeit geschweißter Verbindungen sind engere Verfahrensgrenzen sowie angehobene Tragfähigkeits- und Sicherheitsanforderungen verbunden. Eigenspannungen in geschweißten Bauteilen sind dabei maßgeblich, weil diese die Beanspruchbarkeit und Bauteilperformance insbesondere infolge der geringen plastischen Dehnungsreserven höherfester Feinkornbaustähle beeinflussen. Die Eigenspannungsausbildung ist wesentlich vom Werkstoff, dem Schweißprozess und der Konstruktion sowie deren Interaktion abhängig. Bei normgemäßer schweißtechnischer Fertigung und Konstruktionsauslegung wird in der Regel pauschal von Eigenspannungen in Höhe der Streckgrenze ausgegangen. Die Regelwerke und Richtlinien beruhen jedoch auf Annahmen, die vorwiegend für niedrigfeste Stähle zutreffend sind. Zwar zeigen frühere Arbeiten, dass Eigenspannungen in höherfesten Verbindungen meist deutlich unterhalb der Streckgrenze liegen. Die Untersuchungen konzentrierten sich jedoch vornehmlich auf Einzeleinflüssen und freischrumpfende Laborproben. Bisher fehlen systematische Untersuchungen an höherfesten Verbindungen, die die Steifigkeits- und Wärmeableitungsbedingungen realer Bauteile berücksichtigen. Für eine adäquate Bewertung schweißbedingter Beanspruchungen und Optimierung mithilfe adaptierter Wärmeführung ist dies aber erforderlich. Denn globale Reaktionsspannungen infolge einer äußeren Schrumpfbehinderung können zur deutlichen Anhebung der Gesamtbeanspruchung führen. Im Fokus dieser Arbeit stand deshalb die Erarbeitung einer statistischen Versuchsmatrix zur Durchführung freischrumpfender und definiert schrumpfbehinderter Schweißexperimente. Dazu erfolgten systematische mehraxiale Analysen globaler Kräfte, Momente und Spannungen während des Schweißens und Abkühlens sowie lokaler Eigenspannungen in der Schweißnaht in Abhängigkeit von Wärmeführung und eingesetztem Werkstoff. Hierfür wurden Experimente an speziellen dreidimensional wirkenden Prüfanlagen zur Abbildung wirklichkeitsnaher Einspannbedingungen durchgeführt. Die lokale Eigenspannungsanalyse erfolgte mittels Röntgendiffraktometrie. Die Übertragbarkeit der Ergebnisse auf reale Bauteile gewährleisteten numerische und experimentelle Analysen zur Steifigkeit von Bauteilstrukturen und Prüfanlagen gegenüber Quer- und Winkelschrumpfung. Ziel war die Quantifizierung der Einzeleffekte unter Berücksichtigung gegenseitiger Wechselwirkungen nach Wirkungsart bzw. -ort und auf den resultierenden Beanspruchungszustand. Nur mit diesen Kenntnissen lassen sich schweißbedingte Beanspruchungen bei der Fertigung und Konstruktion höherfester Bauteile angemessen berücksichtigen. Für die Beanspruchungsanalysen konnten durch Einsatz anwendungsnaher Schweißverfahren und -parameter höherfeste Schweißverbindungen an zwei Blechdicken der vorwiegend eingesetzten wasservergüteten Feinkornbaustähle S690QL und S960QL realisiert werden. Die Abkühlbedingungen sowie die daraus resultierenden Gefüge und Eigenschaften wurden analysiert. Schweiß-Zeit-Temperatur-Umwandlungsschaubilder ließen sich mithilfe der Einsensor-Differenz-Thermoanalyse erarbeiten. Dies ermöglichte die Untersuchung des Einflusses der Legierungszusammensetzung und des Umwandlungsverhaltens der Werkstoffe auf die Eigenschaften und Eigenspannungsausbildung im Zusammenhang mit der Ermittlung einer adäquaten Wärmeführung. So zeigte sich im Gegensatz zu den Regelwerken bei den für höherfeste Güten empfohlenen hohen Abkühlraten eine günstigere Beeinflussung durch die Streckenenergie als durch die Arbeitstemperatur. Umfangreiche Analysen der auf die neutrale Faser der Schweißnaht bezogenen Kräfte und Spannungen belegten erstmals quantitativ die hohe Abhängigkeit des Reaktionsmomentes und damit der Biegespannungen von der Wärmeführung. Angehobene Arbeitstemperaturen führen zwar zu erhöhten Beanspruchungen während der Fertigung. Dem kann aber mit Schweißgütern niedrigerer Festigkeit oder angepasster Nahtkonfiguration Rechnung getragen werden. Für erhöhte Einspannbedingungen riefen abgesenkte Arbeitstemperaturen deutlich niedrigere Reaktionsmomente und -spannungen nach der Abkühlung hervor. Im Widerspruch dazu empfehlen die Regelwerke für risssicheres Schweißen von Feinkornbaustählen basierend auf Kohlenstoffäquivalentkonzepten die Einstellung einer Wärmeführung über das Anheben von Mindestarbeitstemperaturen. Diese Konzepte besitzen daher nur eingeschränkte Gültigkeit, um bei angehobenen Einspannbedingungen in höherfesten Verbindungen gezielt schweißbedingte Beanspruchungen zu reduzieren und ein erhöhtes Rissrisiko zu vermeiden. Höhere Streckenenergien führten infolge gesteigerter Abschmelzraten und einer geringeren Anzahl an Schweißlagen sowie außermittig eingebrachter Schweißraupen zur wesentlichen Absenkung der Reaktionsmomente und -spannungen. Dies unterstreicht die Bedeutung der Streckenenergie zur Einstellung adäquater Abkühlbedingungen bei höherfesten Stählen. Eine weitere deutliche Reduzierung des Gesamtbeanspruchungsniveaus war bei hohen Einspann- und Biegeeinspanngraden durch eine Verringerung des Nahtspaltes unter Verwendung einer modifizierten Sprühlichtbogenvariante möglich. Des Weiteren ergaben sich beim Einsatz von Zusatzwerkstoffen mit höherer Festigkeit in den Fülllagen aufgrund des Umwandlungsverhaltens positive Effekte auf den Kräfte- und Spannungshaushalt. Diese Erkenntnisse konnten durch die lokalen Eigenspannungsanalysen bestätigt werden. Erhöhte Biegespannungen wirken sich weniger auf das Eigenspannungsniveau im Schweißgut als vielmehr auf die benachbarten Bereiche bzw. die Wärmeeinflusszone (WEZ) aus. Annähernd unabhängig vom eingesetzten Werkstoff war ein linearer Zusammenhang zwischen Biegeeinspanngrad, Biegespannung und Höhe der Zugeigenspannungen in der WEZ zu beobachten. Vor diesem Hintergrund kann davon ausgegangen werden, dass eine Umlagerung dieser Zugeigenspannungen, bspw. durch Lasten im Betrieb, im Zusammenhang mit den geringen plastischen Dehnungsreserven der höherfesten Werkstoffe nicht stattfinden kann. Zudem bedingen die Gefüge der WEZ herabgesetzte mechanische Eigenschaften und in Kombination mit komplexen, mehrachsigen Spannungszuständen eine Minderung der Bauteilperformance und mit höherer Wahrscheinlichkeit ein frühzeitiges Bauteilversagen. Eine zusammenfassende Effekt- und Wechselwirkungsanalyse der verschiedenen Nahtbereiche mit Regressionsmodellen war Grundlage für die Abschätzung schweißbedingter Beanspruchungen. Damit zeigt die Arbeit, dass sich unter Gewährleistung der mechanisch-technologischen Nahteigenschaften eine adaptierte Wärmeführung ermitteln lässt, um möglichst geringe Zugeigenspannungen in lastkritischen Bereichen zu erzielen. Darauf basierend erfolgte die Entwicklung eines Konzeptes zur Bewertung und Optimierung schweißbedingter Beanspruchungen in höherfesten Verbindungen. In Anlehnung an die Bemessungskonzepte der Betriebsfestigkeit wurden somit Berechnungsansätze zu einer nach Wirkungsart und -ort differenzierten Berücksichtigung schweißbedingter Beanspruchungen in höherfesten Konstruktionen beispielhaft für den Mobilkranbau erarbeitet. In Fallbeispielen ließ sich mit einem neuen Berechnungsansatz zeigen, dass die zur Optimierung schweißbedingter Beanspruchungen abgeschätzten Wärmeführungs- und Schweißparameter eine gesteigerte Ausnutzung der Streckgrenzen höherfester Feinkornbaustähle gegenüber dem konventionellen Tragfähigkeitsnachweis ermöglichen. KW - Einspanngrad KW - Höherfester Feinkornbaustahl KW - Schweißen KW - MAG-Schweißen KW - Wärmeführung KW - Schweißprozessparameter KW - Eigenspannungen KW - Beanspruchungen KW - Bauteilversuch PY - 2017 SN - 978-3-8440-5406-4 SN - 0945-1056 SP - 1 EP - 239 PB - Shaker CY - Aachen AN - OPUS4-44264 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Gruskovà, J. A1 - Martin, G. A1 - Kresten, O. A1 - Mitthoff, F. A1 - Kaska, K. A1 - Hofmann, C. A1 - Kreuzer, W. A1 - Phelps, M. A1 - Boydston, K. A1 - Easton Jr., R. L. A1 - Knox, K. T. A1 - Kelbe, D. A1 - Kasotakis, D. A1 - Christens-Barry, W. A. A1 - Stewart, D. A1 - Rabin, Ira A1 - Hahn, Oliver A1 - Glaser, L. A1 - Garrevoet, J. A1 - Shevchuk, I. A1 - Klumpp, S. A1 - Deckers, D. A1 - Buck, J. ED - Cronier, M. ED - Mondrain, B. T1 - Insights-into-the-Digital-Recovery-of-the-Scythica-Vindobonesia N2 - The Scythica Vindobonensia, the new fragments on Gothic incursions into Roman provinces in the Balkans in the middle of the third century AD that were revealed some years ago in a Greek palimpsest at the Austrian National Library in Vienna (ÖNB), are commonly considered as one of the most important additions of the last decades to the corpus of texts from classical Antiquity. Tere is a high degree of confdence among scholars in supposing that the fragments come from the lost work Scythica written in Greek by the third-century historian P. Herennius Dexippus (Δέξιππος) of Athens. The new fragments have hence also been called Dexippus Vindobonensis. In his Scythica, Dexippus recorded wars of the Romans with the Goths (and other tribes) whom he called Scythians. The work had been hitherto known only from excerpts and quotes by later authors. Eight pages of a Byzantine manuscript copy of the ancient text have survived hidden underneath the visible surface of the last four parchment folios of the Vienna manuscript Historicus graecus 73, f. 192r -195v4. The copy is written in a Greek calligraphic minuscule which has been estimated by palaeographers to be of the middle or the second half of the eleventh century. In the thirteenth century, the text (on each of the eight pages arranged in one column, with 30 lines per page) was washed of the parchment and the valuable material made from animal skin was re-used for Christian texts. The new writing largely covered the faded remnants of the original text. It thus became hidden from the human eye for more than seven hundred years. Its discovery by Jana Grusková, a classical philologist specialized in the transmission of Greek texts, resulted from a systematic review of all Greek palimpsests kept at the Austrian National Library in Vienna at the beginning of the twenty-first century and a detailed examination of the four folios in 2007-20097. KW - Scythica Vindobonensia, KW - Gothic incursions KW - A Greek palimpsest KW - Antiquity KW - Byzantine manuscript KW - Vienna manuscript PY - 2020 SN - 978-2-916716-81-7 SN - 0577-1471 VL - 2020 IS - 24/1 SP - 945 EP - 967 PB - Association des Amis du Centre d’Histoire et Civilisation de Byzance CY - Paris ET - 1 AN - OPUS4-53843 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schaupp, Thomas T1 - Modified TEKKEN test for studying hydrogen-assisted cracking in high-strength structural steels N2 - In the present work, the complex interactions of the influences of material, welding process and seam configuration and the restraint of shrinkage on the residual stresses and the influence of diffusible hydrogen on hydrogen-assisted cracking (HAC) in the high-strength steel S960QL were investigated. For this purpose, self-restraint specimens were selected using the TEKKEN test with correspondingly adapted seam opening angles and a restraint intensity of approx. RFy = 17 kN/(mm·mm). The variation of the seam opening angle of the test seams was between 30° and 60°. Due to the comparatively high restraint of shrinkage in the transverse direction of the weld, high tensile residual stresses in the weld metal were expected for both weld seam configurations. In addition, a dehydrogenation heat treatment (DHT) for HAC prevention under restraint of shrinkage was verified. In order to keep distortion and heat input as low as possible, the seam geometries were manufactured from the solid material by means of electric discharge machining (EDM). Both, solid wire and metal cored wire were used. In addition, hydrogen was added to the shielding gas in solid wire welding to increase diffusible hydrogen concentration. Moreover, welding residual stresses at the weld seam surface, which were measured by using mobile X-ray diffraction, were taken into account to evaluate the HAC behavior. DHT was carried out at 250 °C for 4 h in an external furnace. T2 - 73rd IIW Annual Assembly: Commission II-A CY - Online meeting DA - 15.07.2020 KW - High-strength steel KW - Gas metal arc welding KW - Hydrogen-assisted cracking KW - TEKKEN test KW - Residual stresses KW - Dehydrogenation heat treatment PY - 2020 AN - OPUS4-51035 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Kannengießer, Thomas A1 - Cross, C. E. A1 - Schobbert, H. ED - Düsseldorf, DVS T1 - Prüfung der Kalt- und Heißrisssicherheit gefügter Bauteile N2 - Kaltrisssicherheit, Kaltrissprüfverfahren nach DIN EN ISO 17642, TEKKEN-Test, CTS-Test, Implant-Test, Untersuchungen zur Kaltrisssicherheit hochfester Feinkornbaustähle, Heißrisssicherheit, MVT-Test, Einfluss des Einspannbedingungen auf die Heißrissbildung von Aluminiumlegierungen KW - Kaltrisssicherheit KW - Heißrisssicherheit KW - TEKKEN-Test KW - MVT-Test PY - 2006 SN - 0935-0292 VL - 2006 SP - 142 EP - 150 PB - DVS Verlag CY - Düsseldorf AN - OPUS4-39035 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kaiser, Sebastian A1 - Erxleben, Kjell A1 - Rhode, Michael A1 - Kannengießer, Thomas T1 - Herausforderungen beim Schweißen im Betrieb an Wasserstoff-Ferngasleitungen N2 - Als Energieträger der Zukunft kommt grünem Wasserstoff große Bedeutung bei der Energiewende und der zukünftigen, nachhaltigen Energieversorgung zu Teil. Zum effizienten und sicheren Transport des Wasserstoffs ist die Bereitstellung einer Pipeline-Infrastruktur geplant. Die meisten Länder verfolgen hierbei die Strategie der Umwidmung bestehender Erdgastransportleitungen, ergänzt durch Errichtung neuer Pipelines. Die bestehenden Erdgasnetze sind dabei aus unterschiedlichsten Rohrgeometrien und Materialien zusammengesetzt. Bei der Umwidmung von Erdgaspipelines zum Transport von Wasserstoff müssen daher Fragen der Materialverträglichkeit hinsichtlich des als Wasserstoffversprödung bekannten Phänomens der Beeinträchtigung der mechanischen Eigenschaften metallischer Werkstoffe durch Wasserstoff betrachtet werden. Bisherige Forschungsergebnisse und Feldversuche deuten darauf hin, dass die niedriglegierten, ferritischen Stähle, aus denen die Ferngasleitungen des Erdgasnetzes überwiegend bestehen, für den Transport von Wasserstoff unter normalen Betriebsbedingungen geeignet sind. Eine Frage, die bislang weniger Aufmerksamkeit erhielt, ist die, wie sich das Schweißen im Betrieb an Wasserstoffpipelines auf die Materialkompatibilität auswirkt. Im Erdgasnetz sind etablierte Verfahren wie beispielsweise das „Hot-Tapping“ unumgänglich für die Instandhaltung und Erweiterung des Netzes. Hierbei werden an eine im Betrieb befindliche Pipeline geteilte T-Stücke aufgeschweißt, über die die Pipeline dann mit geeigneten Bohrvorrichtungen während eines ununterbrochenen Betriebs angebohrt werden kann. Um zu beurteilen, ob diese Verfahren gefahrlos auf Wasserstoffpipelines übertragen werden können, müssen Problemstellungen betrachtet werden, die sich durch den Wärmeeintrag ins Material beim Schweißen ergeben. Wasserstofflöslichkeit und Diffusionsgeschwindigkeit sind temperaturabhängig. Erhöhte Temperaturen könnten eine Wasserstoffaufnahme ins Material bewirken, die zu einer kritischen Degradation der mechanischen Eigenschaften des Materials führen könnte. Die Temperaturen, die beim Schweißen erreicht werden, führen lokal zur Überschreitung der Austenitisierungstemperatur. Austenit weist eine deutlich höhere Löslichkeit von Wasserstoff auf, während die Diffusionsgeschwindigkeit des Wasserstoffs in dieser Phase deutlich herabgesetzt ist. Es wird vermutet, dass dies zu einer lokal erhöhten Wasserstoffkonzentration führt. Damit geht ein erhöhtes Risiko einer kritischen Materialdegradation einher. Durch die lange Zeitdauer beim Schweißen von mehrlagigen Rundkehlnähten an großen Pipelines, einschließlich einer möglichen Vorwärmprozedur, ist weiterhin zu klären, ob der aus Anwendungsfällen in der Petrochemie bekannte Hochtemperaturwasserstoffangriff auftritt. Der vorliegende Beitrag liefert einen Überblick über das Schweißen im Betrieb an Gaspipelines, hierbei auftretenden Herausforderungen bei der möglichen Anwendung auf Wasserstoffleitungen. Dabei werden auch aktuelle Forschungsprojekte zum Thema Schweißen an Wasserstoffpipelines im Betrieb eingehend diskutiert. In diesem Zusammenhang werden erste Ergebnisse des gemeinschaftlichen Forschungsprojektes „H2-SuD: Einfluss des Schweißens auf die Wasserstoffaufnahme und Degradation im Betrieb befindlicher H2-Ferngasleitungen“ des Deutschen Vereins des Gas- und Wasserfaches (DVGW), der Bundesanstalt für Materialforschung und -prüfung (BAM) und deutscher Gasnetzbetreiber (Open Grid Europe, ONTRAS Gastransport, u.v.m.) präsentiert. T2 - 53. Sondertagung - Schweißen im Anlagen-und Behälterbau 2025 CY - Munich, Germany DA - 18.03.2025 KW - Materialdegradation KW - Pipeline KW - Schweißen KW - Wasserstoff PY - 2025 SN - 978-3-96144-290-4 (Print) SN - 978-3-96144-291-1 (E-Book) VL - 2025 SP - 106 EP - 115 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-62911 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael A1 - Kannengießer, Thomas T1 - Schweißen im Wasserstoffanlagen- und Behälterbau - Eine Kurzübersicht N2 - Wasserstoff erfüllt die zentrale Rolle für die Umwandlung der bisherigen fossil-basierten Energieerzeugung und -nutzung auf eine dekarbonisierte, nachhaltige Form. Dazu muss der Wasserstoff erzeugt, gespeichert, transportiert werden, bevor er wieder der Nutzung zugeführt wird. Hierzu sind entlang der gesamtem Prozesskette Wasserstofftechnologien notwendig, die einen sicheren Betrieb erfordern. Hierbei kommt dem schweißtechnischen Anlagen- und Behälterbau wesentliche Bedeutung zu, insbesondere (aber nicht ausschließlich) für Speicherung und Transport des Wasserstoffes. Der vorliegende Beitrag gibt einen kurzen Überblick, wo und wie die konventionelle Schweißtechnik hierzu wichtige Beiträge leistet. Die additive Fertigung, also das „Drucken“ von Bauteilen wird dabei zunehmend wichtiger, entlang der gesamtem Prozesskette der Wasserstofftechnologien. Gleichwohl darf nicht unterschätzt werden, dass auch wesentlicher Bedarf an der Erweiterung und teilweiser Neufassung von bestehenden Regel- und Normenwerken besteht. T2 - 51. Sondertagung "Schweißen im Behälter- und Anlagenbau" CY - Munich, Germany DA - 01.03.2023 KW - Wasserstoff KW - Anlagenbau KW - Schweißen KW - Studie KW - Pipeline PY - 2023 SN - 978-3-96144-219-5 VL - 387 SP - 83 EP - 88 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-57075 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scharf-Wildenhain, R. T1 - Herstellung und Charakterisierung von WAAM-Bauteilen aus hochfesten Zusatzwerkstoffe N2 - Hochfeste Feinkornbaustähle verfügen über großes Potenzial für gewichtsoptimierte, effiziente Strukturen in vielen modernen Stahlkonstruktion. Weitere Effizienzsteigerungen können durch additives Fertigen sowie bionische Bauweisen erreicht werden. Hochfeste Zusatzwerkstoffe für additives MSG-Schweißen (engl.: Wire Arc Additive Manufacturing, WAAM) sind bereits von den Schweißzusatzherstellern lieferbar. Eine breite industrielle Anwendung insbesondere für KMU ist aufgrund fehlender quantitativer Erkenntnisse und Richtlinien bezüglich schweißbedingter Beanspruchungen und Bauteilsicherheit während der Herstellung und des Betriebs derzeit stark limitiert. In einem gemeinsamen Forschungsprojekt (FOSTA-P1380/IGF21162BG) der BAM und der TU Chemnitz werden daher die mit Eigenspannungsausbildung und der Gefahr einer Kaltrissbildung verbundenen prozess- und werkstoffbedingten sowie konstruktiven Einflüsse beim WAAM hochfester Stähle untersucht. Der vorliegende Beitrag fokussiert die Analyse der Auswirkungen von Schweißwärmeführung und Design der WAAM-Bauteile auf die Abkühlbedingungen, Gefüge, mechanisch-technologischen Eigenschaften und Eigenspannungen. Hierfür werden geometrisch definierte Probenkörper (Hohlquader) vollautomatisiert mit einem speziellen, hochfesten WAAM-Massivdraht (Streckgrenze >790 MPa) geschweißt. Die Wärmeführung und Probenabmessungen werden innerhalb eines statistischen Versuchsplans variiert. Die Schweißwärmeführung wird dabei so eingestellt, dass die t8/5-Abkühlzeiten im empfohlenen Verarbeitungsbereich (ca. 5 s bis 20 s) sichergestellt sind. Hierzu ließen sich über zusätzliche thermo-physikalische Umformsimulationen mittels Dilatometer die komplexen Wärmezyklen abbilden und die resultierende Zugfestigkeit des Schweißgutes bestimmen. Das WAAM-Schweißen komplexer Geometrien mit variierenden Schweißwärmeführungen und geometrischen Verhältnissen bzw. Wanddicken bedingt neben den Auswirkungen auf die Abkühlbedingungen, Abkühlzeiten und Gefüge deutliche Einflüsse auf die konstruktiven Steifigkeitsverhältnisse beim Schweißen. Es zeigen sich anhand der Schweißexperimente signifikante Auswirkungen durch Probenskalierung und Wärmeeinbringung auf die resultierenden lokalen Eigenspannungen. Die Folge können ungünstige Bauteileigenschaften und risskritische Zugeigenspannungen sein. Im vorliegenden Beitrag werden einige Verarbeitungsempfehlung auf Basis der Ergebnisse für den Arbeitskreis des DVS AG V 12 (Additive Fertigung) abgeleitet. T2 - Sitzung der DVS Arbeitsgruppe (AG) V 12 Additive Fertigung CY - Online meeting DA - 23.11.2022 KW - MAG-Schweißen KW - Additive Fertigung KW - Eigenspannungen KW - Hochfester Stahl KW - Kaltrisssicherheit KW - Wärmeführung KW - Windenergie PY - 2022 AN - OPUS4-56721 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Ziegler, Mathias A1 - Altenburg, Simon A1 - Krankenhagen, Rainer A1 - Maierhofer, Christiane A1 - Scheuschner, Nils A1 - Marquardt, E A1 - Mühlberger, W. A1 - Nagel, F. A1 - Neumann, E. A1 - Rohwetter, P. A1 - Rutz, F. A1 - Schwake, C. A1 - Schramm, S. A1 - Schwaneberg, F. A1 - Taubert, R. D. T1 - Thermografie und Strahlungsthermometrie - Stand und Trends N2 - In vielen Umgebungen, besonders bei hohen Temperaturen, korrosiven Umgebungen oder auf bewegten oder schlecht zugänglichen Flächen, kann die Temperatur nicht oder nur mit nicht akzeptablem Aufwand mit Berührungsthermometern gemessen werden. Diese Umgebungsbedingungen sind unter anderem in der chemischen Industrie, der Lebensmittel-, Metall-, Glas-, Kunststoff- und Papierherstellung sowie bei der Lacktrocknung anzutreffen. In diesen Bereichen kommen Strahlungsthermometer zum Einsatz. Der VDI-Statusreport zeigt typische Anwendungsfelder von nicht radiometrisch kalibrierten Wärmebildkameras und von radiometrisch kalibrierten Thermografiekameras. Um verlässlich mit spezifizierten Messunsicherheiten berührungslos Temperaturen zu messen, müssen die Strahlungsthermometer und Thermografiekameras nicht nur kalibriert, sondern radiometrisch und strahlungsthermometrisch umfassend charakterisiert werden. Auch die optische Materialeigenschaft, der spektrale Emissionsgrad und die Gesamtstrahlungsbilanz (Strahlung des Messobjekts und der Umgebung) sind bei der industriellen Temperaturmessung von großer Bedeutung. In den letzten Jahrzehnten ist dazu ein umfassendes technisches Regelwerk entstanden, das wir Ihnen mit diesem VDI-Statusreport vorstellen. Manche in den Richtlinien beschriebenen Kennwerte mögen abstrakt wirken. In diesem Statusreport zeigen wir an konkreten Beispielen, was diese Kenngrößen für die berührungslose Temperaturmessung bedeuten. Beispiele von Anwendungen zeigen, wo temperaturmessende Thermografiekameras und ausschließlich bildgebende Wärmebildkameras in der Praxis eingesetzt werden. Mit einer Analyse, welche Themen und Anwendungen derzeit besonders intensiv diskutiert werden, versuchen wir Trends für zukünftige Entwicklungen herauszuarbeiten. KW - Thermografie KW - Temperaturmessung PY - 2021 UR - https://www.vdi.de/ueber-uns/presse/publikationen/details/thermografie-und-strahlungsthermometrie-stand-und-trends SP - 1 EP - 40 PB - VDI Verein Deutscher Ingenieure e.V. CY - Düsseldorf AN - OPUS4-52904 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon T1 - Measurement of real temperatures in metal powder bed fusion: Hyperspectral thermography N2 - Detailed knowledge about the physics of the PBF-LB/M process is still lacking, and the simulation of the fast and small-scale process is challenging. Especially the experimental validation of complex simulations lacks a suitable measurement technique for temperature distributions at high speeds and spatial resolution. The complicated process physics, specifically the rapidly changing emissivity in and around the meltpool, pose a severe challenge for usual thermographic approaches. Here, we present first results of a hyperspectral measurement approach to reconstruct temperature and emissivity maps during the PBF-LB/M process in a custom manufacturing machine. The camera setup measures the thermal radiation of the process along a line at a rate of 20 kHz, spectrally resolved between 1 µm and 1.6 µm. When the meltpool travels perpendicularly across this line, a typical meltpool can be reconstructed by pointwise fitting for temperature emissivity separation, based on typical spectral emissivities from reference measurements. T2 - Lasers in Manufacturing Conference - LiM CY - Munich, Germany DA - 23.06.2025 KW - PBF-LB/M KW - In situ monitoring KW - Thermography KW - Additive Manufacturing KW - Process monitoring KW - Hyperspectral PY - 2025 AN - OPUS4-63564 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Breese, Philipp Peter T1 - Fundamentals of quantitative temperature determination during laser powder bed fusion of metals (PBF-LB/M) via hyperspectral thermography N2 - Additive manufacturing (AM, also known as 3D printing) of metals is becoming increasingly important in industrial applications. Reasons for this include the ability to realize complex component designs and the use of novel materials. This distinguishes AM from conventional manufacturing methods such as subtractive manufacturing (turning, milling, etc.). The most widely used AM process for metals is laser powder bed fusion (PBF-LB/M, also known as selective laser melting SLM). Currently, it has the highest degree of industrialization and the largest number of machines in use. In PBF-LB/M, the feedstock is present as metal powder in an inert gas atmosphere inside a process chamber where a laser melts it locally. By repeatedly lowering the build platform, applying a new layer of powder, and then selectively melting it with the laser, a component is built up layer by layer. The local temperature distributions that occur during this process determine not only the properties of the finished component, but also the possible formation of defects such as pores and cracks. Due to the high relevance of the thermal history for precise geometries and defect formation, a temporally and spatially resolved measurement of quantitative (or real/actual) temperatures would be optimal. Quantitative values would ensure comparability and repeatability of the AM process which would also positively affect the quality and safety of the manufactured component. Furthermore, it would also contribute to the validation of simulations and to a deeper understanding of the manufacturing process itself. At present, however, only qualitative monitoring of the thermal radiation is performed (e.g., by monitoring the melt pool using a photodiode), and safety-relevant components must be inspected ex situ afterwards which is time-consuming and costly. A reason for the lack of quantitative temperature data from the process are the challenging conditions of the PBF-LB/M process with high scanning speeds and a small laser spot diameter. Furthermore, the emissivity of the surface changes at high dynamics (temporally/spatially) as well as with temperature and wavelength. This specifically makes contactless temperature determination based on emitted infrared radiation challenging for PBF-LB/M. Although classical thermography offers very good qualitative insights, it is not sufficient for a reliable quantitative temperature determination without a complex temperature calibration including image segmentation and assignment of previously determined emissivities. For this reason, this publication presents the hyperspectral thermography approach for the PBF-LB/M process: The emitted infrared radiation is measured simultaneously at many adjacent wavelengths. In this study, this is realized via a fast hyperspectral line camera that operates in the short-wave infrared range. The thermal radiation of a line on the target is spectrally dispersed and detected to measure the radiant exitance along that line. If the melt pool of the PBF-LB/M process moves through this line at a sufficient frame rate, a spatial reconstruction of an effective melt pool is possible. One approach to determine the desired emissivities and the quantitative temperature from this hyperspectral data are temperature-emissivity separation (TES) methods. A major problem is that n spectral measurements are available, but n+1 parameters are required for each image pixel (n emissivity values + one temperature value). TES methods offer the possibility to approximate this mathematically underconstrained problem in a reliable and traceable way by analytically parameterizing the spectral emissivity with a few degrees of freedom. Using this approach, setup and method are applied to a research machine for PBF-LB/M, called SAMMIE (Sensor-based Additive Manufacturing Machine). First results under AM process conditions are shown which form the basis for the determination of quantitative temperatures in the PBFLB/M process. This marks an important contribution to improving the comparability and repeatability of production, validating simulations, and understanding the process itself. When fully developed and validated, the presented method can also provide reference measurements to evaluate and optimize other, more practical monitoring methods, such as melt pool monitoring or optical tomography. In the long run, this will help to increase confidence in the safety of AM products. T2 - QIRT 2024 CY - Zagreb, Croatia DA - 01.07.2024 KW - Additive Manufacturing KW - Additive Fertigung KW - Real Temperature KW - Melt Pool KW - Emissivity PY - 2024 AN - OPUS4-60762 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Characterization of hydrogen trapping in a CoCrFeMnNi high-entropy alloy charged up to 1000 bar high-pressure hydrogen N2 - First studies on the mechanical behavior of high-entropy alloys (HEAs) in high-pressure hydrogen environment are available. In contrast, the underlying hydrogen absorption, diffusion and trapping in these HEAs like the Cantor-alloy was less in the scientific scope so far. For that reason, the CoCrFeMnNi-HEA was compared to a conventional AISI 316L austenitic steel, by exposing to high-pressure hydrogen charging at 200 bar and very-high pressure at 1,000 bar. Thermal desorption analysis (TDA) was applied with different heating rates (0.125 K/s to 0.500 K/s), see Fig. 1a to d. The underlying TDA spectra were analyzed in terms of a reasonable peak deconvolution to into a defined number of peaks and the calculation of the activation energies for the respective and predominant hydrogen trap sites. Both materials show a comparable hydrogen diffusivity. The obtained activation energies suggest that in case of the CoCrFeMnNi-HEAs an interaction of the austenitic phase as well as the direct atomic bonding of hydrogen to the metal atoms are the dominant traps, since “impurities” such as carbides or inclusions are only present in trace amounts. Available literature suggests that the Cr and Mn-content is here of special interest for the direct hydrogen bonding at solute atoms. In addition, the trap occupancy rate must be considered in terms of a pressure-related hydrogen absorption. The derived apparent hydrogen solubility was in the order: 316L < CoCrFeMnNi-HEA for both charging pressures. Especially, the 1,000 bar values lead to noteworthy results with > 70 wt.ppm for the AISI 316L and >130 wt.ppm for the CoCrFeMnNi. In fact, both the hydrogen diffusion and trapping data on gaseous high-pressure hydrogen charged HEAs are rare so far. The results of the present study allow a deeper understanding of hydrogen trapping in the regarded CoCrFeMnNi-system. T2 - 78th IIW Annual Assembly and International Conference CY - Genoa, Italy DA - 26.06.2025 KW - Hydrogen KW - Thermal desorption analysis KW - High-pressure charging KW - Trapping KW - Diffusion PY - 2025 AN - OPUS4-63542 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Eissel, A. A1 - Engelking, Lorenz A1 - Treutler, K. A1 - Wesling, V. A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas T1 - Modification of Co–Cr alloys to optimize additively welded microstructures and subsequent surface finishing N2 - Cobalt chromium alloys are often used in turbine and plant construction. This is based on their high thermal and mechanical stress resistance as well as their high wear resistance to corrosive and abrasive loads. However, cobalt is a cost-intensive material that is difficult to machine. Moreover, increasingly complex structures and the optimisation of resource efficiency also require additive manufacturing steps for the production or repair of components in many sectors. Concerning inhomogeneity and anisotropy of the microstructure and properties as well as manufacturing-related stresses, a lot of knowledge is still necessary for the economic use of additive welding processes in SMEs. As a result of the high stresses on the components and requirements for a high surface quality, a complementary use of additive and machining manufacturing processes is necessary. Thereby, Co–Cr alloys are extremely challenging for machining with geometrically defined cutting edges because of their low thermal conductivity combined with high strength and toughness. An approach to solve this problem is to refine and homogenise the microstructure. This is achieved by modifying the alloy with elements zirconium and hafnium, which are added up to a maximum of 1 wt.-%. A reduction of the process forces and stresses on the tool and work piece surface is also achievable via hybrid milling processes. There are already studies on the combined use of additive and machining manufacturing processes based on laser technology. However, knowledge based on powder and wire-based arc processes is important, as these processes are more widespread. Furthermore, the effects on the surface zone of additively manufactured components by hybrid finish milling have not yet been a subject of research. The results show that the structural morphology could be significantly influenced with the addition of zirconium and hafnium. KW - Alloy modification KW - Ultrasonic-assisted milling KW - Plasma-transferred arc welding KW - Co-Cr-alloy PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-554182 DO - https://doi.org/10.1007/s40194-022-01334-0 SN - 0043-2288 SN - 1878-6669 SP - 1 EP - 13 PB - Springer CY - Heidelberg AN - OPUS4-55418 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Eissel, A. A1 - Engelking, Lorenz A1 - Treutler, K. A1 - Schröpfer, Dirk A1 - Wesling, V. A1 - Kannengießer, Thomas T1 - Investigations on influencing the microstructure of additively manufactured Co‑Cr alloys to improve subsequent machining conditions N2 - Co-Cr alloys are frequently used for highly stressed components, especially in turbine and plant construction, due to their high resistance to thermal and mechanical stress, as well as to corrosive and abrasive loads. Furthermore, they are classified as difficult-to-cut materials because of their high strength and toughness as well as their low thermal conductivity. However, for Co, an increased cost and supply risk can be observed in recent years. Therefore, additive manufacturing (AM) offers significant economic advantages due to higher material efficiency regarding repair, modification, and manufacturing of such components. Concerning inhomogeneity and anisotropy of the microstructure and properties as well as manufacturing-related stresses, a lot of knowledge is still necessary for the economic use of additive welding processes in SMEs. In addition, subsequent machining, particularly contour milling, is essential to generate the required complex contours and surfaces. Hence, additive and machining manufacturing processes need to be coordinated in a complementary way, especially due to additional challenges arising in milling of heterogeneous hard-to-cut microstructures. Recently, it has been shown that modern, hybrid cutting processes, such as ultrasonic-assisted milling (US), can improve the cutting situation. In this investigation, the Co-Cr initial alloy is additionally modified with Ti and Zr up to 1 wt% with the aim to enhance the homogeneity of the microstructure and, thus, the machinability. Hence the investigation includes finish milling tests of the AM components and the comparison of US and conventional machining. Both the modifications and the ultrasonic assistance exhibit a significant effect on the machining situation; for example US causes a higher surface integrity of the finish milled surfaces compared to conventional milling. T2 - International Congress on Welding, Additive Manufacturing and associated non-destructive testing CY - Online meeting DA - 08.06.2022 KW - Cobalt-chromium alloy KW - Additive manufacturing KW - Ultrasonic-assisted milling KW - Surface integrity PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-560917 DO - https://doi.org/10.1007/s40194-022-01397-z SP - 1 EP - 9 PB - Springer CY - Heidelberg AN - OPUS4-56091 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Becker, Amadeus A1 - Schröpfer, Dirk A1 - Kromm, Arne A1 - Kannengießer, Thomas T1 - Determination of residual stress evolution during repair welding of high-strength steel components N2 - During the assembly of steel structures, unacceptable weld defects may be found. An economical solution is local thermal gouging of the affected areas and re-welding. Due to high shrinkage restraints of repair weld and sur- rounding structure, high global and local welding stresses superimpose, and may lead to cracking and component failure, especially in connection with the degraded microstructure and mechanical properties of high-strength steels during the repair process. Component-related investigations of high-strength steels (FOSTA P1311/ IGF20162N) focus on welding residual stress evolution during local thermal gouging and rewelding. In this study, repair welding of S500MLO (EN 10225) is carried out using in-situ digital image correlation (DIC) and ex- situ X-ray diffraction (XRD) to analyse strains and stresses. Self-restrained slit specimen geometries were identified representing defined rigidity conditions of repair welds of real components, which were quantified using the restraint intensity concept. The specimens were rewelded with constant welding heat control and parameters. Weld specimens exhibited significantly increased transverse residual stresses with higher transverse restraint intensities, in the weld metal, and in the heat affected zone. Transverse stresses along the weld seam decrease at the weld seam ends leading to different stress state during gouging and welding. XRD analysis of the longitudinal and transverse local residual stresses after cooling to RT showed a good comparability with global DIC analyses. KW - Repair-welding KW - High-strength steels KW - X-ray diffraction KW - Digital image correlation KW - Residual stresses PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-555672 DO - https://doi.org/10.1016/j.finmec.2022.100073 SN - 2666-3597 VL - 6 SP - 1 EP - 6 PB - Elsevier CY - Amsterdam AN - OPUS4-55567 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bulakhe, R. N. A1 - Nguyen, V. Q. A1 - Lee, Y. R. A1 - Zhang, H. A1 - Zhang, S. A1 - Shim, J.-J. A1 - Tuma, Dirk T1 - Chemically grown 3D copper hydroxide electrodes with different morphologies for high-performance asymmetric supercapacitors N2 - The present study investigated decoration of Cu(OH)₂ with different morphologies by copper precursors on 3D nickel foam. The Cu(OH)₂-A (nano flower)electrode showed an excellent capacitance of 1332 Fg⁻¹ at current density of 2 Ag⁻¹ compared to the Cu(OH)₂-C (nano ribbon, 1100 Fg⁻¹) and Cu(OH)₂-S (nano Long leaf, 1013 Fg⁻¹) electrodes. An asymmetric supercapacitor (ASC) was fabricated and showed a Maximum capacitance of 165 Fg⁻¹ at current density of 2 Ag⁻¹ with high energy density of 66.7 Wh kg⁻¹ and power density of 5698 W kg⁻¹ with excellent stability of 80 % after 10,000 cycles. KW - Copper hydroxide KW - Nickel foam KW - Supercapacitor PY - 2018 DO - https://doi.org/10.1016/j.jiec.2018.05.043 SN - 1226-086X SN - 1876-794X VL - 66 SP - 288 EP - 297 PB - Elsevier B. V. CY - Amsterdam AN - OPUS4-45930 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Engelking, Lorenz A1 - Eissel, A. A1 - Schröpfer, Dirk A1 - Treutler, K. A1 - Kannengießer, Thomas A1 - Wesling, V. T1 - Abschlussbericht Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten N2 - Die Beschaffung und Verarbeitung von Werkstoffen für hochbelastete Komponenten sind meist kostenintensiv. Bestrebungen zur Kosten- und Ressourceneffizienz führen zu komplexeren Strukturen bzw. Konturen, sodass additive Fertigungsschritte zur Bauteilreparatur und -fertigung deutliche ökonomische Vorteile bieten. Hierfür sind additive und abtragende Fertigungsschritte komplementär und gezielt aufeinander abzustimmen, um beanspruchungsgerechte Funktionsflächen herzustellen. Hinsichtlich Inhomogenität und Anisotropie der Gefüge und Eigenschaften sowie fertigungsbedingter Beanspruchungen sind für den wirtschaftlichen Einsatz bei KMU, gerade für drahtbasierte Fertigungsverfahren und Wechselwirkungen nachfolgender Zerspanung dieser schwer spanbaren Werkstoffe noch viele Kenntnisse notwendig. Deshalb sind Untersuchungen zu diesen Einflüssen und Wechselwirkungen unter Nutzung innovativer Ansätze durchgeführt worden. Mit typischen kostenintensiven Ni- und Co-Cr-Legierungen wurden additive Bauteile, Auftrag- und Reparaturschweißungen hergestellt und Schweißzusätze für das PTA-Verfahren modifiziert, um die Erstarrungsmorphologie und das Eigenschaftsprofil zu optimieren. Die Übertragung auf MSG-Verfahren sicherte einen breiten industriellen Einsatz für hohe Auftragraten ab. Dies geschah mithilfe von modifizierten Fülldrähten sowie beschichteten Massivdrähten. Die wirtschaftliche spanende Bearbeitbarkeit wurde mit Zerspanbarkeitsanalysen für Schlichtfräsen und vergleichend für ultraschallunterstütze Fräsprozesse sichergestellt. Instrumentierte Experimente und Werkstoffanalytik hinsichtlich der Einflüsse auf Schmelzbad, Gefüge und Ausscheidungen sowie auf Randzoneneigenschaften und Eigenspannungen ermöglichten umfassende Erkenntnisse zur kombinierten additiven und abtragenden Fertigung. Dabei hat sich herausgestellt, dass eine Modifikation der Schweißzusatzwerkstoffe eine Homogenisierung der Mikrostruktur bedingt, welche wiederum den Zerspanprozess stabilisiert und letztendlich zu reduzierten Zerspankräften führt. Ferner wurde festgestellt, dass der ultraschallunterstützte Fräsprozess im Vergleich zum konventionellen Fräsprozess eine signifikante Reduzierung der Zerspankraft sowie eine höhere Oberflächenintegrität bedingt. Insbesondere die Induzierung oberflächennaher Druckeigenspannungen ist dabei hervorzuheben. Durch Bauteilversuche und -prüfungen, erfolgreiche Übertragbarkeitsstudien weiterer innovativer Werkstoffe verbunden mit Handlungsempfehlungen und der Zusammenarbeit mit den jeweiligen Normungsgremien, profitieren KMU von einer hochwirtschaftlichen Herstellung und Reparatur kostenintensiver Komponenten. KW - Legierungsmodifikation KW - Ultraschallunterstütztes Fräsen KW - Additive Fertigung KW - Oberflächenintegrität KW - Metallschutzgasschweißen PY - 2023 SN - 978-3-96870-578-1 VL - 578 SP - 1 EP - 142 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-60796 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Portella, Pedro Dolabella A1 - Ulbricht, Alexander A1 - Evans, Alexander A1 - Altenburg, Simon A1 - Ehlers, Henrik A1 - Hilgenberg, Kai A1 - Mohr, Gunther T1 - Monitoring additive manufacturing processes by using NDT methods N2 - In this presentation we discuss the online monitoring of metallic AM parts produced by the Laser Powder Bed Fusion (LPBF) process by using optical, thermographic and electromagnetic methods. In a first approach we present the detection of defects generated during the process and discuss how to improve these methods for the optimization of design and production of metallic AM parts. T2 - ABENDI - Workshop CY - Online meeting DA - 19.11.2020 KW - Additive Fertigung PY - 2020 AN - OPUS4-52042 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oster, Simon T1 - Defect prediction on the Base of Thermographic features in Laser Powder Bed Fusion Utilizing Machine Learning Algorithms N2 - Avoiding the formation of defects such as keyhole pores is a major challenge for the production of metal parts by Laser Powder Bed Fusion (LPBF). The use of in-situ monitoring by thermographic cameras is a promising approach to detect defects, however the data is hard to analyze by conventional algorithms. Therefore, we investigate the use of Machine Learning (ML) in this study, as it is a suitable tool to model complex processes with many influencing factors. A ML model for defect prediction is created based on features extracted from process thermograms. The porosity information calculated from an x-ray Micro Computed Tomography (µCT) scan is used as reference. Physical characteristics of the keyhole pore formation are incorporated into the model to increase the prediction accuracy. Based on the prediction result, the quality of the input data is inferred and future demands on in-situ monitoring of LPBF processes are derived. T2 - Additive Manufacturing Benchmarks 2022 CY - Bethesda, MA, USA DA - 14.08.2022 KW - Laser Powder Bed Fusion KW - Thermography KW - In-situ Monitoring KW - Machine Learning KW - Defect prediction PY - 2022 AN - OPUS4-55591 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oster, Simon T1 - Investigation of the thermal history of L-PBF metal parts by feature extraction from in-situ SWIR thermography N2 - Laser powder bed fusion is used to create near net shape metal parts with a high degree of freedom in geometry design. When it comes to the production of safety critical components, a strict quality assurance is mandatory. An alternative to cost-intensive non-destructive testing of the produced parts is the utilization of in-situ process monitoring techniques. The formation of defects is linked to deviations of the local thermal history of the part from standard conditions. Therefore, one of the most promising monitoring techniques in additive manufacturing is thermography. In this study, features extracted from thermographic data are utilized to investigate the thermal history of cylindrical metal parts. The influence of process parameters, part geometry and scan strategy on the local heat distribution and on the resulting part porosity are presented. The suitability of the extracted features for in-situ process monitoring is discussed. T2 - Thermosense: Thermal Infrared Applications XLIII CY - Online meeting DA - 12.04.2021 KW - SWIR camera KW - Additive manufacturing (AM) KW - Selective laser melting (SLM) KW - Laser beam melting (LBM) KW - In-situ monitoring KW - Infrared thermography PY - 2021 UR - https://www.spiedigitallibrary.org/conference-proceedings-of-spie/11743/117430C/Investigation-of-the-thermal-history-of-L-PBF-metal-parts/10.1117/12.2587913.short?SSO=1&tab=ArticleLink AN - OPUS4-52540 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oster, Simon T1 - Defect prediction in laser powder bed fusion based on thermographic features utilizing convolutional neural networks N2 - The appearance of irregularities such as keyhole porosity is a major challenge for the production of metal parts by laser powder bed fusion (PBF-LB/M). The utilization of thermographic in-situ monitoring is a promising approach to extract the thermal history which is closely related to the formation of irregularities. In this study, we investigate the utilization of convolutional neural networks to predict keyhole porosity based on thermographic features. Here, the porosity information calculated from an x-ray micro computed tomography scan is used as reference. Feature engineering is performed to enable the model to learn the complex physical characteristics of the porosity formation. The model is examined with regard to the choice of hyperparameters, the significance of thermal features and characteristics of the data acquisition. Based on the results, future demands on irregularity prediction in PBF-LB/M are derived. T2 - GIMC SIMAI YOUNG 2022 CY - Pavia, Italy DA - 29.09.2022 KW - Laser Powder Bed Fusion KW - Thermography KW - In-situ Monitoring KW - Convolutional Neural Networks PY - 2022 AN - OPUS4-56331 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon T1 - Thermography in laser powder bed fusion of metals: time over threshold as feasible feature in thermographic data N2 - Thermography is one on the most promising techniques for in-situ monitoring for metal additive manufacturing processes. The high process dynamics and the strong focus of the laser beam cause a very complex thermal history within the produced specimens, such as multiple heating cycles within single layer expositions. This complicates data interpretation, e.g., in terms of cooling rates. A quantity that is easily calculated is the time a specific area of the specimen is at a temperature above a chosen threshold value (TOT). Here, we discuss variations occurring in time-over-threshold-maps during manufacturing of a defect free cuboid specimen. T2 - 15th Quantitative InfraRed Thermography conference CY - Online meeting DA - 21.09.2020 KW - Additive Manufacturing KW - Process monitoring KW - Thermography KW - L-PBF KW - Time over threshold PY - 2020 AN - OPUS4-51630 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rhode, Michael A1 - Mente, Tobias A1 - Kannengießer, Thomas T1 - Parameters and challenges for reliable hydrogen determination in welded joints by carrier gas hot extraction N2 - For the hydrogen-based energy economy of tomorrow, the construction of the necessary infrastructure will play a central role. Most materials used to date, such as welded steels, can be prone to hydrogen embrittlement under certain conditions. This includes the classic delayed cold cracking during welding as well as degradation phenomena during service of components in hydrogen-containing environment. For the evaluation of any hydrogen effect, for example, on the mechanical properties of a welded metallic material, the hydrogen content must be precisely determined. In the case of weld seams, the carrier gas hot extraction (CGHE) according to ISO 3690 is meanwhile state-of-the-art. CGHE is based on accelerated hydrogen degassing due to the thermal activation of hydrogen at elevated temperatures. In addition to the quantification of hydrogen, thermal desorption analysis (TDA) with varying heating rates can be used to determine and evaluate the hydrogen trapping at microstructural defects in the material. For both techniques, experimental and metrological influences must be considered, which have a major effect on the result. For example, ISO 3690 suggests different sample geometries and minimum extraction times for CGHE. This study summarizes the results and experiences of numerous investigations at the Federal Institute for Materials Research and Testing (BAM) with different sample temperatures and geometries (ISO 3690 type B and cylindrical TDA samples) regarding the influence of the sample surface (polished/welded), measurement accuracy depending on the sample volume and the insufficient monitoring of the effect of PI control on the extraction temperature. A deviating extraction temperature from the target temperature can significantly falsify the measurement results. Based on the results, methods are shown which allow the desired extraction temperature to be reached quickly without physically interfering with the measuring equipment. This serves to significantly improve the reliability of the hydrogen measurement through increased signal stability and accelerated hydrogen desorption. In general, an independent temperature measurement with dummy samples is recommended for the heating procedure of choice to exclude possible undesired temperature influences before the measurement. The methods described can be transferred directly to industrial applications KW - Welding KW - Hydrogen measurement KW - ISO 3690 KW - Carrier gas hot extraction PY - 2024 DO - https://doi.org/10.37434/tpwj2024.04.01 SN - 0957-798X VL - 4 SP - 3 EP - 10 PB - International Association Welding AN - OPUS4-60071 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Engelking, Lorenz A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas A1 - Eissel, A. A1 - Treutler, K. A1 - Wesling, V. T1 - Alloy modification for additive manufactured Ni alloy components Part II: Effect on subsequent machining properties N2 - Alloy 36 (1.3912) is an alloy with 36% nickel and 64% iron and is generally classified as a difficult-to-cut material. Increasingly complex structures and the optimization of resource efficiency are making additive manufacturing (AM) more and more attractive for the manufacture or repair of components. Subsequent machining of AM components is unavoidable for its final contour. By using modern, hybrid machining processes, e.g., ultrasonic-assisted milling (US), it is possible to improve the cutting situation regarding the resulting surface integrity as well as the cutting force. Part I deals with the influence of the alloying elements Ti, Zr, and Hf on the microstructure and the hardness of the initial alloy 36. Part II focusses on the effect of the alloy modifications and the ultrasonic assistance on machinability as well as on the surface integrity after finish-milling. The results show a highly significant influence of the ultrasonic assistance. The cutting force during the US is reduced by over 50% and the roughness of approx. 50% compared to conventional milling (CM) for all materials investigated. Moreover, the US causes a defect-free surface and induces near-surface compressive residual stresses. CM leads to a near-surface stress state of approx. 0 MPa. T2 - 75th IIW Annual Assembly CY - Tokyo, Japan DA - 17.07.2022 KW - Alloy 36 KW - Ultrasonic-assisted milling KW - Surface integrity KW - Modification of structural morphology PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-566609 DO - https://doi.org/10.1007/s40194-022-01438-7 SP - 1 EP - 8 PB - Springer CY - Heidelberg AN - OPUS4-56660 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Fügetechnik in Wasserstofftechnologien: Prozesse und Perspektiven N2 - Die Wasserstofftechnologien der näheren Zukunft erfordern sichere Komponenten. Die Füge- und Schweißtechnik ist hier von zentraler Bedeutung, insbesondere für die Transportinfrastruktur (wie Pipelines). Der vorliegende Vortrag gibt hierzu einen umfassenden Überblick, beginnend bei der Erzeugung, Speicherung über Transport und Nutzung. Zusätzlich wird die zunehmende Bedeutung der additiven Fertigung beleuchtet und ein kurzer Ausblick auf die aktuelle Normungsroadmap der Wasserstofftechnologien gegeben. T2 - Weiterbildung für Schweißaufsichtspersonen (a.d. SLV Halle) CY - Halle (a.d. Saale), Germany DA - 30.11.2023 KW - Wasserstofftechnologien KW - Fügetechnik KW - Studie KW - Pipelines KW - Forschung PY - 2023 AN - OPUS4-59005 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Nina A1 - Kromm, Arne A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas T1 - Innovatives Instandsetzungsschweißen von Altstahl: Materialverhalten und Herausforderungen N2 - Aus Gründen der Nachhaltigkeit und Wirtschaftlichkeit gibt es in der stahlverarbeiten-den Industrie einen Trend zum Bauen im Bestand, um kostenintensive Sperrungen oder Rückbau zu vermeiden. Schweißen wird dabei als wirtschaftliches Fügeverfahren im Zusammenhang mit Altstählen kaum genutzt, obwohl Nieten- und Schraubenverbindungen oft unwirtschaftlich sind. Für die Instandsetzung ist häufig beschädigtes Bestands-material durch neue Stähle zu ersetzen bzw. Alt-Neu-Stahl-Mischverbindungen herzu-stellen. Aufgrund der verschiedenen Herstellungsprozesse von Altstählen ist nicht jeder Stahl aus dem 20. Jahrhundert schweißgeeignet. Daher ist zunächst eine Schweißeignungsprüfung erforderlich. In den vorliegenden Untersuchungen wurden verschiedene Altstähle hinsichtlich ihres Schweißverhaltens mittels Dilatometrie analysiert. Ziel war es, eine Datenbasis aus Schweiß-Zustands-Zeit-Diagrammen und Simulationen der Wärmeeinflusszone zu erstellen, um praxisrelevante Schweißuntersuchungen ableiten zu können. Diese geben wesentlichen Aufschluss hinsichtlich ihres schweißmetallurgischen Verhaltens und ihrer Schweißeignung. Solche Grundlagen sind zur Entwicklung innovativer schweißtechnischer Konzepte zur beanspruchungsgerechten Instandsetzung bestehender Altstahl-Infrastruktur in Deutschland notwendig. T2 - 6. Symposium Materialtechnik, 20. bis 21. Februar 2025 CY - Clausthal-Zellerfeld, Germany DA - 20.02.2025 KW - Altstahl KW - Schweiß-ZTU Diagramme KW - Instandsetzungsschweißen KW - Schweißeignungsprüfung KW - Dilatometrie PY - 2025 SN - 978-3-8440-9961-4 DO - https://doi.org/10.21268/20250505-1 VL - 15 SP - 370 EP - 380 PB - Shaker Verlag GmbH CY - Düren AN - OPUS4-63377 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Reparaturschweißen von zukünftigen in Betrieb befindlichen Wasserstoff-Pipelines N2 - Wasserstoff leistet als Energieträger der Zukunft einen entscheidenden Beitrag zur nachhaltigen Energieversorgung. Der Transport wird vorwiegend durch das europäische Ferngasleitungsnetz erfolgen. Bisherige Untersuchungen zeigen, dass bisher verwendete Rohrstähle grundsätzlich für den Wasserstofftransport geeignet sind. Diese Eignung ist nicht direkt auf Reparaturfragestellungen im Betrieb übertragbar, da Schweißungen aus technisch-ökonomischen Gründen oft unter fortwährendem Gasfluss durchgeführt werden. Ein im Erdgasnetz angewandtes Konzept ist das Anbohren druckführender Pipelines („Hot Tapping“). Dazu werden Zylinderhalbschalen zuerst durch Längs- und dann per Rohrrundnähten an die Pipeline geschweißt. Essenziell ist dabei die maßgeschneiderte Wärmeeinbringung, um das „Durchbrennen“ in die Pipeline zu vermeiden. Für zukünftige Wasserstoffpipelines liegt der Fokus u.a. auf dünnwandigen Leitungen. Im Gegensatz zu Erdgas, führen die beim Schweißen erreichten hohen Temperaturen an der Innenseite der Pipeline zu einer zusätzlichen Wasserstoffaufnahme in den Rohrstahl mit möglicher Materialdegradation. Zur praktischen Lösung der Fragestellung, sind internationale Aktivitäten im Gang. Diese umfassen bspw. die Möglichkeiten und Weiterentwicklung von realistischen Prüfkonzepten (u.a. durch maßstäbliche Bauteilversuche). Dazu untersucht die Bundesanstalt für Materialforschung und -prüfung (BAM) in einem DVGW-geförderten Kooperationsprojekt mit Gasnetzbetreibern, die Frage der Übertragbarkeit der Schweißkonzepte der Erdgastechnik auf zukünftiger Wasserstoffpipelines. T2 - DVS BV-Berlin / BAM Gemeinschaftsveranstaltung: Know-How-Transfer in der Fügetechnik: Forschung - Bildung - Fertigung CY - Berlin, Germany DA - 08.11.2024 KW - Schweißen KW - Wasserstoff KW - Pipelines KW - Hot-tapping KW - Bauteilversuch PY - 2024 AN - OPUS4-61589 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Vollert, J. A1 - Dixneit, Jonny A1 - Kromm, Arne A1 - Buslaps, Th. A1 - Kannengießer, Thomas T1 - In situ EDXRD study of MAG-welding using LTT weld filler materials under structural restraint N2 - Welding using low transformation temperature (LTT) filler materials is an innovative approach to mitigate detrimental welding residual stresses without cost-intensive post weldtreatments. Due to the local Generation of compressive residual stresses in the weld line by means of a delayed martensite transformation a significant enhancement of the cold cracking resistance of highly stressed welded components can be expected. For the effective usage of These materials a deeper understanding of the microstructural evolution inside the weld material is necessary to determine the complex processes that cause the residual stress formation during welding. Solid-state phase transformation kinetics and the evolution of strain in LTT weld filler materials are monitored in-situ at the instrument ID15A at the ESRF in Grenoble, France. The transferability to real components is implemented by using a realistic MAG welding process under consideration of structural restraint. During welding of multilayer joints, the phase Transformation and phase specific strain evolution of each individual layer is investigated in transmission geometry by means of energy-dispersive X-ray diffraction EDXRD using high energy synchrotron Radiation with a counting rate of 2.5 Hz. The measurement results of a 10% Cr / 10% Ni LTT weld filler are compared to data monitored for the conventional weld filler material G89. The in-situ data clearly indicate a strong effect on the local strain evolution and the formation of compressive strain. This results from the restraint volume expansion during the postponed austenite to martensite transformation of the LTT weld filler, which counteracts the thermal shrinkage. In contrast, for the conventional weld filler material the thermal contraction strains lead to tensile residual strain during welding. Furthermore, the results of in-situ observation during welding Show that the transformation kinetic is dependent on the welding sequence. KW - High energy synchrotron diffraction KW - Low transformation temperature KW - Weld filler KW - Residual stress KW - Welding PY - 2017 DO - https://doi.org/10.4028/www.scientific.net/MSF.905.107 SN - 1662-9752 VL - 905 SP - 107 EP - 113 PB - Trans Tech Publications CY - Switzerland AN - OPUS4-41806 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk A1 - Flohr, Kerstin A1 - Kromm, Arne A1 - Kannengießer, Thomas ED - Holden, T.M. ED - Muránsky, O. ED - Edwards, L. T1 - Multi-axial Analyses of Welding Stresses in High-Strength Steel Welds N2 - Today’s efforts for lightweight design result in a growing application of high-strength structural steels from 960 MPa. In welded structures of these steels increased demands regarding component safety and a high elastic ratio should be considered. Hence, the prevention of an evolution of high weld-induced tensile residual stresses is required. Recent studies showed that component related restraint conditions of welds are able to elevate welding induced stresses to critical values, depending on material characteristics, the welding process and parameters. This work involves multi-axial welding loads as a consequence of the superposition of local residual stresses, global reaction stresses and moments, varying the welding parameters under different restraint conditions. The global welding loads are measured via GMA-weld tests in a special testing facility and via a DIC(Digital Image Correlation)-system in a slot weld. Local transverse residual stresses were analysed by means of X-ray diffraction. The application of a less amount of weld runs due to a modified welding parameters and welds seam configurations revealed as a beneficial approach to reduce welding loads in high-strength steels. T2 - 10th International Conference on Residual Stresses CY - Sydney, Australia DA - 04.07.2016 KW - High-Strength Steel KW - Welding KW - Reaction Stress KW - X-Ray Diffraction PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-390453 SN - 978-1-9452-9116-6 DO - https://doi.org/10.21741/9781945291173-35 SN - 2474-395X VL - 2 SP - 205 EP - 210 PB - Materials Research Forum LLC. CY - Millersville PA, USA AN - OPUS4-39045 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dixneit, Jonny A1 - Kromm, Arne A1 - Boin, M. A1 - Kannengießer, Thomas A1 - Gibmeier, J. ED - Olden, T.-M. ED - Muransky, O. Muransky ED - Edwards, L. T1 - Influence of heat control on residual stresses in low transformation temperature (LTT) large scale welds N2 - The current paper presents residual stress analyses of large scale LTT (Low Transformation Temperature) welds. LTT filler materials are specially designed for residual stress engineering by means of an adjusted martensite phase transformation. Controlling the level of mostly detrimental residual stresses already during the welding process would be highly attractive as time and cost consuming post processing may be prevented. In large scale welds the residual stress state is influenced by the heat control (e.g. interpass temperature) during welding. Therefore, welding residual stresses are studied here putting the focus on the influence of welding process parameters while joining heavy steel sections with a thickness of 25 mm. The residual stress state was determined at the top surface using X-ray diffraction as well as in the bulk by neutron diffraction. The results show that control of the interpass temperature is vital for the residual stresses present in the joints. This accounts for the top surface but is most pronounced for the bulk of the welds. While high interpass temperatures are appropriate to induce compressive residual stresses in the weld metal, low interpass temperatures favor unwanted tensile residual stresses instead. T2 - ICRS 2016 - 10th International Conference on Residual Stresses CY - Sydney, Australia DA - 03.07.2016 KW - LTT KW - Welding residual stress KW - Phase transformation KW - Interpass temperature PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-389628 SN - 978-1-94529117-3 SN - 978-1-94529116-6 DO - https://doi.org/10.21741/9781945291173-38 SN - 2474-395X VL - 2 SP - 223 EP - 228 PB - Materials Research Forum LLC CY - Millersville (PA), USA AN - OPUS4-38962 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne A1 - Schasse, R. A1 - Xu, Ping A1 - Mente, Tobias A1 - Kannengießer, Thomas ED - Olden, T.-M. ED - Muransky, O. ED - Edwards, L. T1 - Influence of weld repair by gouging on the residual stresses in high strength steels N2 - Carbon arc-air gouging is a common technology when repairing defects in welded structures. Often this technique is applied in repeated cycles even on the same location of the joint. Due to the multiple heat input by gouging and subsequent re-welding, the residual stresses are strongly influenced. This can become crucial when microstructure and mechanical properties are adversely affected by multiple weld reparations. Knowledge about the relation of gouging and residual stresses is scarce but important when high strength steels, which are sensitive to residual stresses, are processed. The present study shows the effect of repair welding on a high strength steel structural element. The weld and the heat affected zone were subjected to multiple thermal cycles by gouging and subsequent repair welding. The residual stresses were determined by X-ray diffraction at different positions along the joint. The results showed that the residual stress level has increased by the repair cycles. This is most pronounced for the heat affected zone. Adapted welding procedures may prevent detrimental residual stress distributions. T2 - ICRS 2016 - 10th International Conference on Residual Stresses CY - Sydney, Australia DA - 03.07.2016 KW - Repair welding KW - Weld residual stress KW - Carbon arc-air gouging PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-389242 SN - 978-1-94529117-6 SN - 978-1-94529117-3 DO - https://doi.org/10.21741/9781945291173-29 SN - 2474-395X VL - 2 SP - 169 EP - 174 PB - Materials Research Forum LLC CY - Millersville, PA, USA AN - OPUS4-38924 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk A1 - Kromm, Arne A1 - Hannemann, Andreas A1 - Kannengießer, Thomas ED - Seefeldt, Marc T1 - In-situ determination of critical welding stresses during assembly of thick-walled components made of high-strength steel N2 - The performance and safety of welded high-strength low-alloyed steel (HSLA) components are substantially affected by the stresses occurring during and after welding fabrication, especially if welding shrinkage and distortion are severely restrained. The surrounding structure of the whole component affects loads in the far-field superimposing with welding stresses in the near-field of the weld. In this study a unique testing facility was used to restrain shrinkage and bending while analyse multiaxial far-field loads (max. 2 MN) during assembly of thick-walled component. A novel approach for the assessment of the in-situ-measured far-field data in combination with the actual weld geometry was elaborated. For the first time, analyses of the global bending moments of restrained welds based on the neutral axis of the actual weld load bearing section were achieved. Hence, far-field measurements offered the possibility to determine critical near-field stresses of the weld crosssections for the entire joining process. This work presents the approach for far-to-near field in-situ determination of stresses in detail for the 2-MN-testing system based on an extensive experimental work on HSLA steel welds, which demonstrates sources and consequences of these high local welding stresses. Thus, it was clarified, why the first weld beads are crucial regarding welding stresses and cold cracking, which is well known, but has never been measured so far. Accompanying analyses using X-ray diffraction (XRD) after welding show effects on local residual stress distributions. These analyses indicated viable prospects for stress reduction during assembly of thick-walled HSLA steel components. T2 - European Conference on Residual Stresses 2018 - ECRS-10 CY - Leuven, Belgium DA - 11.09.2018 KW - Residual stress KW - Welding KW - Large-scale test KW - X-ray diffraction KW - HSLA steel PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-466053 SN - 978-1-9452-9188-3 SN - 978-1-9452-9189-0 DO - https://doi.org/10.21741/9781945291890-30 SN - 2474-395X SN - 2474-3941 VL - 6 SP - 191 EP - 196 PB - Materials Research Forum LLC CY - Millersville, PA, USA AN - OPUS4-46605 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael A1 - Kromm, Arne A1 - Schröpfer, Dirk A1 - Steger, J. A1 - Kannengießer, Thomas ED - Seefeldt, M. T1 - Residual stress formation in component related stress relief cracking tests of a welded creep-resistant steel N2 - Submerged arc welded (SAW) components of creep-resistant low-alloyed Cr-Mo-V steels are used for thick-walled heavy petrochemical reactors (wall-thickness up to 475 mm) as well as employed in construction of modern high-efficient fossil fired power plants. These large components are accompanied by significant restraints during welding fabrication, especially at positions of different thicknesses like welding of nozzles. As a result, residual stresses occur, playing a domi-nant role concerning so-called stress relief cracking (SRC) typically during post weld heat treat-ment (PWHT). Besides specific metallurgical factors (like secondary hardening due to re-precipitation), high tensile residual stresses are a considerable influence factor on SRC. For the assessment of SRC susceptibility of certain materials mostly mechanical tests are applied which are isolated from the welding process. Conclusions regarding the influence of mechanical factors are rare so far. The present research follows an approach to reproduce loads, which occur during welding of real thick-walled components scaled to laboratory conditions by using tests designed on different measures. A large-scale slit specimen giving a high restraint in 3 dimensions by high stiffness was compared to a medium-scale multi-pass welding U-profile specimen showing a high degree of restraint in longitudinal direction and a small-scale TIG-re-melted specimen. The small-scale specimens were additionally subjected to mechanical bending to induce loads that are found during fabrication on the real-scale in heavy components. Results show for all three cases compa-rable high tensile residual stresses up to yield strength with high gradients in the weld metal and the heat affected zone. Those high tensile stresses can be significant for cracking during further PWHT. T2 - European Conference on Residual Stresses 2018 - ECRS-10 CY - Leuven, Belgium DA - 11.09.2018 KW - Welding KW - Residual stresses KW - Stress Relief Cracking (SRC) KW - Creep-resistant steel KW - Post Weld Heat Treatment (PWHT) PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-459683 SN - 978-1-9452-9188-3 SN - 978-1-9452-9189-0 DO - https://doi.org/10.21741/9781945291890-29 SN - 2474-395X SN - 2474-3941 VL - 6 SP - 185 EP - 190 PB - Materials Research Forum LLC CY - Millersville, PA, USA AN - OPUS4-45968 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Rhode, Michael A1 - Mente, Tobias A1 - Kannengießer, Thomas A1 - Czeskleba, Denis T1 - Simulation of hydrogen distribution in submerged arc welded heavy plates as tool for evaluating cold cracking sensitivity for offshore structures N2 - Foundation structures for offshore wind turbines are typically made of heavy plate struc-tural steels, such as S420ML, welded by submerged arc welding. Due to the welding process conditions, higher amounts of hydrogen can be introduced. In this context, large plate thicknesses result in long diffusion paths and a prolonged diffusion time for hydrogen at ambient temperature and possible delayed hydrogen-assisted cold cracking. As a result, hydrogen can accumulate in areas of high mechanical stress and strain. Due to the delayed diffusion, a minimum waiting time of up to 48 h must be observed before non-destructive testing can be performed. In addition, the assessment of possible cold crack locations is very complex. For this reason, a numerical model of a component-like weld test was developed to simulate the temperature field during welding and subsequent cooling. A hydrogen diffusion model based on the temporal-local temperature distribution was established. It was applied to simulate the change of hydrogen distribution as a function of temperature cycle during multi-layer welding and further for the entire waiting time interval ≤ 48 h. As a result, crack critical areas could be evaluated in terms of accu-mulated hydrogen. An advantage of the diffusion model is the simulation of a normalized concentration, i.e. between "0" (no hydrogen) and "1" (max. concentration), which can be scaled to experimentally determined hydrogen concentrations. Finally, selected results for increased real hydrogen ingress are presented, which confirm the relatively high crack resistance of the S420 submerged arc welded joint. KW - Hydrogen assisted cracking KW - Diffusion KW - Numerical simulation KW - Offshore steel PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-632416 DO - https://doi.org/10.21268/20250507-6 SP - 1 EP - 12 PB - Technische Universität Clausthal CY - Clausthal-Zellerfeld, Deutschland AN - OPUS4-63241 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erxleben, Kjell A1 - Kaiser, Sebastian A1 - Rhode, Michael A1 - Kannengießer, Thomas A1 - Hadick, C. A1 - Schu, K. T1 - Component test concept for evaluation of in-service welding on pressurized hydrogen pipelines N2 - Hydrogen is set as the energy carrier of tomorrow and most countries will achieve large-scale hydrogen transport through the conversion of the natural gas (NG) grid and the construction of new pipelines. The interaction between hydrogen and the pipeline materials differs fundamentally from that of NG, as hydrogen is readily absorbed into the material. Considering the possible hydrogen embrittlement (HE), the compatibility of the pipeline materials (low-alloyed steels with a wide strength/thickness range) must be investigated. However, pipelines require intervention for maintenance, repair, or grid expansion with welding on/onto the pipelines while in service, i.e. the well-known "hot tapping" and "plugging" or “stoppling”. The challenges compared to NG can be broadly divided into the possible austenitization of the inner pipe material exposed to hydrogen and the welding itself. Both result in a significant increase in hydrogen solubility and could potentially pose challenges in terms of HE. Emphasis is placed on the word "could" because knowledge of "hot tapping" on hydrogen pipelines is scarce due a lack of service experience. To this end, this study proposes a concept for a component-like demonstrator with the objectives: (1) safe feasibility of "hot tapping" on pressurized model hydrogen pipeline sections, (2) facilitate ex-post sample extraction for the purpose of quantifying the absorbed hydrogen concentrations, and (3) ensure in-situ temperature measurement during welding to monitor the pipeline surface temperature. For safety reasons in the event of an unintentional "burn-through", a solid cylinder was inserted in the demonstrator to restrict the hydrogen gas volume to a small, pressurized layer. Reference pipeline surface temperature measurements were ensured on comparable, unpressurized geometries. The investigated range of welding conditions was investigated for representative material/thickness combinations (DN50 to DN200), suggesting the feasibility of the demonstrator for the determination of reliable in-service welding conditions for both installed and new pipelines for hydrogen service. T2 - 20th Pipeline Technology Conference ptc2025 CY - Berlin, Germany DA - 06.05.2025 KW - In-service KW - Hydrogen KW - Pipeline KW - Repair welding KW - component test PY - 2025 SP - 1 EP - 11 AN - OPUS4-63168 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Mikrostrukturspezifische Wasserstoffdiffusion in UP-Schweißverbindungen hochfester Stahlgrobbleche N2 - Hochfeste Baustähle sind für den sogenannten, modernen Stahlleichtbau im Gebäude-, Anlagen- oder Mobilkranbau nicht mehr wegzudenken. Durch den Einsatz dieser Stähle mit Streckgrenzen ≥ 690 MPa können durch die Reduzierung der Wanddicke kann eine erhebliche konstruktive Gewichtsreduzierung erreicht werden. Dies führt zudem zu weiteren sekundären Vorteilen, wie geringeren Schweißverarbeitungskosten, da u.a. die zu füllenden Nahtquerschnitte kleiner sind. Für hochfeste Grobbleche kommt dabei insbesondere das Unterpulverschweißen (UP) zum Einsatz, das durch seine hohe Abschmelzleistung gekennzeichnet ist. Allerdings haben hochfeste Stahlgrobbleche aufgrund ihrer Mikrostruktur eine von vornherein begrenzte Duktilität ggü. niederfesten Stählen und sind per se anfälliger für verzögerte, wasserstoffunterstützte Kaltrissbildung Zudem führt die große Bleckdicke einerseits zu hoher konstruktiver Steifigkeit der Komponenten (mit der Folge erhöhter Eigenspannungen) und andererseits durch die dicken Schweißlagen zu langen Diffusionswege für den Wasserstoff, welcher bspw. durch feuchtes Schweißpulver in die Naht gelangen kann. Hieraus ergeben sich zwei Schwierigkeiten: (1) bis zu welcher Zeit mit einer verzögerten Rissbildung bei Raumtemperatur zu rechnen, wenn keine weitere Wärmebehandlung zur Reduktion des Wasserstoffes erfolgt bzw. (2) wenn diese notwendig ist, bei welche Temperatur dies erfolgen sollte. Dazu sind abgesicherte Diffusionskoeffizienten für den Wasserstoff in UP-Schweißungen notwendig, u.a. für numerische Simulationen. Diese Koeffizienten sind bisher nur äußert lückenhaft verfügbar. Aus diesem Grund wurden mikrostrukturspezifische, elektrochemische Permeationsversuche (nach ISO 17081) und Warmauslagerungsversuche mit TGHE an UP-Schweißverbindungen durchgeführt. Dazu wurden ein thermomechanisch (TM) gewalzter bzw. vergüteter (QT) Grundwerkstoff betrachtet, sowie das Schweißgut und die Wärmeeinflusszone (WEZ). Interessanterweise (und im Gegensatz zu Effekten des Wärmebehandlungszustandes auf die Diffusion in MSG-Schweißverbindungen) zeigten die UP-Schweißmikrostrukturen kaum signifikante Unter-schiede im Diffusionsverhalten von WEZ und Schweißgut. Dies ist auf den positiven Ef-fekt des mehrfachen Anlassens der Mikrostruktur durch die Mehrlagenschweißung zu-rückzuführen. Aus praktischer Anwendersicht können daher dickwandige UP-Verbindungen ausschließlich anhand der einfach ermittelbaren Diffusionskoeffizienten für den Grundwerkstoff beurteilt werden. Zudem zeigte sich, dass der Walzzustand (QT vs. TM) in Grobblechen gegenüber Dünnblechen eine untergeordnete Rolle für die Wasserstoffdiffusion bildet. Ergänzende numerische Simulationen zeitabhängigen Wasserstoffdiffusion bestätigten das Verhalten. T2 - DGM Arbeitskreis Wasserstoff CY - Neu-Isenburg, Germany DA - 26.05.2025 KW - Wasserstoff KW - Kaltrissbildung KW - Diffusion KW - Numerische Simulation KW - Permeation PY - 2025 AN - OPUS4-63235 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schaupp, Thomas A1 - Ernst, W. A1 - Spindler, H. A1 - Kannengießer, Thomas T1 - Hydrogen-assisted cracking of GMA welded 960 MPa grade high-strength steels N2 - High-strength steels with yield strength of 960 MPa are susceptible to hydrogen-assisted cracking (HAC) during welding processing. In the present paper, the implant test is used to study HAC in a quenched and tempered steel S960QL and a high-strength steel produced by thermo-mechanical controlled process S960MC. Welding is performed using the gas metal arc welding process. Furthermore, diffusible hydrogen concentration (HD) in arc weld metal is determined. Based on the implant test results, lower critical stress (LCS) for complete fracture, critical implant stress for crack initiation, and embrittlement index (EI) are determined. At HD of 1.66 ml/100 g, LCS is 605 MPa and 817 MPa for S960QL and S960MC, respectively. EI is 0.30 and 0.46 for S960QL and S960MC, respectively. Fracture surfaces of S960QL show higher degradation with reduced deformation. Both, higher EI of S960MC and fractography show better resistance to HAC in the HAZ of S960MC compared to S960QL. KW - High-strength steel KW - Welding KW - Diffusible hydrogen KW - Hydrogen-assisted cracking KW - Heat-affected zone KW - Implant test PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-510307 DO - https://doi.org/10.1016/j.ijhydene.2020.05.077 SN - 0360-3199 VL - 45 IS - 38 SP - 20080 EP - 20093 PB - Elsevier Ltd CY - Amsterdam, NL AN - OPUS4-51030 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Thomas, Maximilian A1 - Vollert, F. A1 - Weidemann, Jens A1 - Gibmeier, J. A1 - Kromm, Arne A1 - Kannengießer, Thomas T1 - Surface- and volume-based investigation on influences of different Varestraint testing parameters and chemical compositions on solidification cracking in LTT filler metals N2 - The subject of this study is how, and to what extent, Varestraint/Transvarestraint test results are influenced by both testing parameters and characteristics of evaluation methods. Several different high-alloyed martensitic LTT (low Transformation temperature) filler materials, CrNi and CrMn type, were selected for examination due to their rather distinctive solidification cracking behaviour, which aroused interest after previous studies. First, the effects of different process parameter sets on the solidification cracking response were measured using standard approaches. Subsequently, microfocus X-ray computer tomography (μCT) scans were performed on the specimens. The results consistently show sub-surface cracking to significant yet varying extents. Different primary solidification types were found using wavelength dispersive X-ray (WDX) analysis conducted on filler metals with varying Cr/Ni equivalent ratios. This aspect is regarded as the main difference between the CrNiand CrMn-type materials in matters of cracking characteristics. Results show that when it comes to testing of modern highperformance alloys, one set of standard Varestraint testing parameters might not be equally suitable for all materials. Also, to properly accommodate different solidification types, sub-surface cracking has to be taken into account. KW - Solidification cracking KW - Varestraint testing KW - MVT KW - LTT filler metal KW - Microfocus X-ray computer tomography (μCT) PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-506039 DO - https://doi.org/10.1007/s40194-020-00895-2 VL - 64 SP - 913 EP - 923 PB - Springer Nature CY - Heidelberg, New York AN - OPUS4-50603 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kromm, Arne A1 - Lausch, Thomas A1 - Schröpfer, Dirk A1 - Rhode, Michael A1 - Kannengießer, Thomas T1 - Influence of welding stresses on relief cracking during heat treatment of a creep-resistant 13CrMoV steel: Part II - Mechanisms of stress relief cracking during post weld heat treatment N2 - Welding of 13CrMoV9-10 vanadium steel requires care due to an increased susceptibility to stress relief cracking during post weld heat treatment. Previous research into the crack formation in creep-resistant steels has focused on thermal and metallurgical factors; however, little knowledge has been gathered regarding the crack formation during post weld heat treatment considering real-life restraint conditions. This work is subdivided in two parts. Part I showed that an increasing heat input during submerged arc welding under restraint led to an increasing stress level in the joint prior to the post weld heat treatment. The magnitude of stress relief cracking observed in the heat-affected zone after the post weld heat treatment is affected by the heat input. In Part II of this work, the cracks and the associated microstructure which occurred under restraint were studied. The application of a Special acoustic emission analysis indicated that the cracks formed in a temperature range between 300 and 500 °C during the post weld heat treatment. The toughness in the heat-affected zone of the restrained welds was affected by the welding heat input. Microstructural analyses of all specimens revealed accelerated aging due to precipitation of carbides during post weld heat treatment under restraint. KW - Welding KW - Creep-resistant steel KW - Post weld heat treatment KW - Stress relief cracking PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-506283 DO - https://doi.org/10.1007/s40194-020-00881-8 SN - 1878-6669 VL - 64 SP - 819 EP - 829 PB - Springer CY - Berlin AN - OPUS4-50628 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kromm, Arne A1 - Lausch, Thomas A1 - Schröpfer, Dirk A1 - Rhode, Michael A1 - Kannengießer, Thomas T1 - Influence of welding stresses on relief cracking during heat treatment of a creep-resistant 13CrMoV steel: Part I - Effect of heat control on welding stresses and stress relief cracking N2 - The avoidance of failures during the fabrication or operation of petrochemical reactors made of creep-resistant, low-alloy steels as 13CrMoV9-10 requires still research despite over 60 years of international investigations in the field of stress relief cracking. The quality of modern base materials and filler metals leads to the fact that previously known crack causes, such as impurities of S or P, recede into the background. Rather, the causes are increasingly to be found in the fabrication process. Investigations on the influence of heat control on the stresses in welded components and thus on the stress relief cracking sensitivity under realistic manufacturing conditions are not yet available. This work is subdivided in two parts. Part 1 of this study focused on the effect of heat control during submerged arc welding on the stresses. For this purpose, a testing facility was applied, which allows to observe the forces and moments accumulating during welding or heat treatment in a component-like specimen under shrinkage restraint. The stress acting in the specimen increases with higher preheat/interpass temperatures and higher heat input. During the heat treatment, the stresses are relieved. Nevertheless, cracks are formed already during heating. The total crack length correlates with the heat input. KW - Welding KW - Creep-resistant steel KW - Post weld heat treatment KW - Stress relief cracking PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-506271 DO - https://doi.org/10.1007/s40194-020-00875-6 SN - 1878-6669 VL - 64 IS - 5 SP - 807 EP - 817 PB - Springer CY - Berlin AN - OPUS4-50627 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kullolli, Borana T1 - Numerical modelling of soil-structure interfaces N2 - The governing load bearing mechanism of multi-pile foundations is often the shaft friction. Under cyclic loading the soil particles next to the foundation rearrange and tend to compact leading to a decrease of the surrounding normal stress. The reduction of the normal stress leads to a lower threshold for shear stress (friction fatigue), which results in a degraded shaft bearing capacity. The common interface models used for numerical simulations (e.g. Mohr-Coulomb) are not able to capture such behavior. This work aims to develop an interface material model that incorporates such features of the contact behavior at the soil-structure interface. T2 - Alert Geomaterial Workshop CY - Aussois, France DA - 01/10/2018 KW - Soil-structure interaction KW - Interface KW - Material model KW - Numerical modelling PY - 2018 AN - OPUS4-47066 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Tim A1 - Schröpfer, Dirk A1 - Rhode, Michael A1 - Börner, Andreas T1 - Rührreibschweißen von Hoch- und Mittelentropie-Legierungen N2 - Hoch- und Mittelentropie-Legierungen (engl. High/Medium Entropy Alloys–HEA/MEA) sind relativ neue Werkstoffklassen. Im Gegensatz zu herkömmlichen Le-gierungen bestehen HEA aus fünf bzw. MEA aus drei oder vier Legierungselementen im äquiatomaren Gleichgewicht. Viele HEA weisen aufgrund hervorragender struktu-reller Eigenschaftskombinationen von sehr tiefen bis zu hohen Temperaturen enor-mes Anwendungspotential auf. Die Anwendung für reale Bauteile stellt jedoch die zentrale Frage der Eignung für die fügetechnische Verarbeitung. Dieser Aspekt findet in der weltweiten Materialforschung bisher kaum Beachtung. Anforderungen an die zuverlässige und sichere fügetechnische Verarbeitung dieser Werkstoffe sind von wesentlicher Bedeutung hinsichtlich wirtschaftlicher Bauteilfertigung für spätere po-tenzielle Anwendungsbereiche, bspw. in der Energietechnik. Das Rührreibschweißen (engl. Friction Stir Welding–FSW) stellt hierbei einen vielversprechenden Fügepro-zess dar, dessen Hauptvorteil in der Schweißprozesstemperatur unterhalb der Schmelztemperatur der zu fügenden Werkstoffe liegt. Dies bedingt die Vermeidung der Ausbildung von harten, versprödenden intermetallischen Phasen, wie sie z. B. beim konventionellen Schmelzschweißen von Eisen-Aluminium-Verbindungen auf-treten. Die vorliegende Arbeit stellt grundlegende Untersuchungen zur Schweißbar-keit einer CoCrFeMnNi-Legierung (HEA) und einer CoCrNi-Legierung (MEA) mit dem FSW-Prozess vor. Die Versuchsschweißungen werden mittels mikroskopischer Analysen hinsichtlich des Schweißnahtaufbaus sowie Schweißnahtfehlern charakte-risiert. FSW zeigt sich als grundlegend geeignet zur Verbindungsschweißung der HEA bzw. MEA. Anhand dieser Ergebnisse kann eine weitere Bewertung der Schweißbar-keit erfolgen. T2 - 4 Niedersächsisches Symposium Materialtechnik Clausthal CY - Online meeting DA - 25.02.2021 KW - Hochentropie Legierung KW - Rührreibschweißen KW - Mediumentropie Legierung PY - 2021 SP - 502 EP - 511 AN - OPUS4-52255 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Thickness and microstructure effect on hydrogen diffusion in creep-resistant 9 % Cr P92 steel and P91 weld metal N2 - Martensitic 9 %-Cr steels like P91 and P92 show susceptibility to delayed hydrogen assisted cracking depending on their microstructure. In that connection, effective hydrogen diffusion coefficients are used to assess the possible time-delay. The small number of available diffusion coefficients varies already at room temperature by several orders of magnitude (mostly regarded as result of present microstructure). Especially P91 weld metal diffusion coefficients are rare so far. For that reason, electrochemical permeation experiments had been conducted using P92 base metal and P91 weld metal (in as-welded and heat-treated condition) with different thicknesses. The diffusion coefficients are calculated by two methods (time-lag and inflection point method) were performed. The results show that, despite of microstructural effects, the sample thickness must be considered as it influences the calculated diffusion coefficients. Finally, the comparison of calculated and measured hydrogen concentrations (determined by carrier gas hot extraction) enables the identification of realistic diffusion coefficients. T2 - IIW Intermediate Meeting, Comm. IX-C "Welding of creep and heat-resistant materials" CY - Online meeting DA - 08.03.2021 KW - Hydrogen KW - Welding KW - Diffusion KW - Creep-resistant steel KW - Electrochemical permeation PY - 2021 AN - OPUS4-52239 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Tim T1 - Untersuchungen zur Verarbeitung von Hochentropielegierungen N2 - Es werden Untersuchungsmethoden und erste Ergebnisse zur Verarbeitbarkeit von Hochentropielegierungen aufgezeigt. T2 - Bachelor-, Master-, Doktoranden-Kolloquium CY - Online meeting DA - 20.01.2021 KW - Hochentropie Legierung KW - Rührreibschweißen KW - Zerspanung PY - 2021 AN - OPUS4-52258 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Safarov, J. A1 - Abdullayeva, G. A1 - Bashirov, M. A1 - Tuma, Dirk A1 - Bashirov, R. T1 - The ionic liquid 1-ethyl-3-methylimidazolium methanesulfonate revisited: Solubility of carbon dioxide over an extended range of temperature and pressure N2 - Solubility data of carbon dioxide (CO2) in the ionic liquid 1-ethyl-3-methylimidazolium methanesulfonate [EMIM][CH3SO3] at T= (273.15 to 413.15) K and pressures up to p= 5.0 MPa are reported. The solubility measurements were carried out using an isochoric method which operates in decrements of ΔT = 20 K within the investigated temperature range and at selected four different pressure steps ranging froma pressure p of around 5.0 MPa down to around 0.4 MPa. The solubility of CO2 in the ionic liquid monotonously decreases with increasing temperatures at a constant pressure. Within the p,T-range investigated, CO2 displayed a solubility in [EMIM] [CH3SO3] from a mole fraction x= 0.0160 mol·mol−1 and a corresponding molality m = 0.0791 mol·kg−1 at T = 413.15 K and p =0.432 MPa up to x = 0.4049 mol·mol−1 and m = 3.2982 mol·kg−1 at T = 293.15 K and p = 4.577 MPa. Henry's law constant was calculated from the solubility data reported here, and literature data were reviewed for comparison. Additionally, thermodynamic state properties that can be derived from Henry's law constant, such as the Gibbs energy of solvation ΔsolG, the enthalpy of solvation ΔsolH, the entropy of solvation ΔsolS, and the heat capacity of solvation ΔsolCp, were calculated. KW - Hydrophilic ionic liquid KW - Carbon dioxide KW - High-pressure solubility PY - 2021 DO - https://doi.org/10.1016/j.molliq.2021.115920 SN - 0167-7322 VL - 333 SP - 115920 PB - Elsevier B. V. CY - Amsterdam AN - OPUS4-52436 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tuma, Dirk A1 - Kharismadevi, D. A1 - Haldorai, Y. A1 - Nguyen, V. H. A1 - Shim, J.-J. T1 - Synthesis of graphene oxide-poly(2-hydroxyethylmethacrylate) composite by dispersion polymerization in supercritical CO2: adsorption behavior for the removal of organic dye N2 - The use of a biocompatible and thermoresponsive polymer, poly (2-hydroxyethyl methacrylate) (PHEMA) grafted onto the surface of graphene oxide (GO) as an adsorbent for the removal of a cationic dye (methylene blue [MB]) from an aqueous solution is examined in this work. GO–PHEMA forms a hydrogel in water thus overcoming the problem faced by carbon-based adsorbent materials during post-treatment (i.e., separation of adsorbent from the aqueous phase). The GO–PHEMA composite was synthesized using a green approach through dispersion polymerization in supercritical CO2. The successful preparation of this composite was confirmed by a series of characterization techniques. The adsorption behavior of the composite toward MB, such as the effect of the adsorbent dosage, pH, contact time, dye concentration, and recyclability was observed. In addition, the adsorption isotherm, kinetics and thermodynamics were investigated. According to the experimental data, the adsorption parameters were found to fit well into the Freundlich adsorption isotherm with a correlation coefficient of 0.975 and a maximum predicted adsorption capacity of 39.41 mg g−1 at 25 °C. The adsorption kinetics studies showed that the adsorption behavior followed a pseudo-second-order reaction. On the other hand, the thermodynamics studies showed that the adsorption of MB on GO–PHEMA composite followed spontaneous and endothermic adsorption process with an efficient adsorption temperature at 45 °C. The experimental results also showed that the GO–PHEMA composite could remove 99.8 % of the dye in 45 min. Therefore, GO–PHEMA composite is a favorable green adsorbent for environmental applications. KW - graphene oxide KW - poly (2-hydroxyethyl methacrylate) (PHEMA) KW - adsorption KW - composite materials PY - 2016 DO - https://doi.org/10.1080/09276440.2016.1169707 SN - 0927-6440 SN - 1568-5543 VL - 23 IS - 7 SP - 719 EP - 739 PB - Taylor & Francis CY - London, UK AN - OPUS4-36293 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Tuma, Dirk A1 - Maurer, G. ED - Visser, A. E. ED - Bridges, N. J. ED - Rogers, R. D. T1 - Gas solubility in ionic liquids: Mixed gases in pure ionic liquids and single gases in binary liquid mixtures N2 - In the last two decades, the solubility of gases in ionic liquids has attracted a lot of attention. While at the beginning most publications dealt with the solubility of a single gas in a pure ionic liquid, recently the interest starts to shift to the – from an application-oriented point of view – more challenging area of the simultaneous solubility of several gases in an ionic liquid and/or the solubility of a single gas in solvent mixtures with ionic liquids. The current state of information on experimental data (and the phenomena encountered) in such systems is summarized and discussed. KW - Ionic liquids KW - Gas solubility KW - Phase equilibria PY - 2012 SN - 9780841227637 SN - 9780841227644 DO - https://doi.org/10.1021/bk-2012-1117.ch010 VL - 1117 SP - Chapter 10, 217 EP - 238 PB - American Chemical Society CY - Washington DC AN - OPUS4-35897 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wagner, Adrian T1 - Ergebnisse der 2. Probenentnahme im Rahmen des Forschungsprojekt es zur Auslagerung von Edel und Duplexstählen in Straßentunneln N2 - Aufgrund der stark korrosiven Atmosphäre in Tunnelbauwerken kommt es aufgrund von Reinigungs- und Sanierungsmaßnahmen an Ein- und Anbauteilen aus nichtrostendem Stahl häufig zu wartungsbedingten Verkehrsbeeinflussungen und Tunnelsperrungen. Bislang ist nur eine kleine Gruppe rostfreier Edelstähle für die Verwendung in Tunnelbauwerken zugelassen. Im Sinne einer mittel- bis langfristigen Reduktion von Wartungsarbeiten besteht jedoch großes Interesse, die Einsatzmöglichkeiten alternativer nichtrostender Stähle zu erhöhen. Ziel ist die Qualifizierung ferritischer-austenitischer Stähle. Erste Untersuchungen nach 2 Jahren Auslagerung zeigten bisher vielversprechende Ergebnisse. T2 - Vorstellung der Ergebnisse bei VDEh in Düsseldorf CY - Online meeting DA - 11.08.2020 KW - Duplex KW - Tunnelbauwerke KW - Korrosion PY - 2020 AN - OPUS4-51109 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mohr, Gunther T1 - In situ heat accumulation by geometrical features obstructing heat flux and by reduced inter layer times in laser powder bed fusion of AISI 316L stainless steel N2 - Material qualification for laser powder bed fusion (L-PBF) processes are often based on results derived from additively manufactured (AM) bulk material or small density cubes, although it is well known that the part geometry has a tremendous influence on the heat flux and, therefore, on the thermal history of an AM component. This study shows experimentally the effect of simple geometrical obstructions to the heat flux on cooling behavior and solidification conditions of 316L stainless steel processed by L-PBF. Additionally, it respects two distinct inter layer times (ILT) as well as the build height of the parts. The cooling behavior of the parts is in-situ traced by infrared (IR) thermography during the built-up. The IR signals reveal significant differences in cooling conditions, which are correlated to differences in melt pool geometries. The acquired data and results can be used for validation of computational models and improvements of quality assurance. T2 - 11th CIRP Conference on Photonic Technologies (LANE 2020) CY - Online meeting DA - 07.09.2020 KW - Additive Manufacturing PY - 2020 AN - OPUS4-51255 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Tim T1 - Der Einfluss moderner Bearbeitungsverfahren auf die Oberflächenintegrität von Hoch- und Medium-Entropie-Legierungen N2 - High Entropy Alloys (HEAs) are a recent class of materials. In contrast to conventional alloys, HEAs consist of five alloying elements in equiatomic equilibrium. The high entropy effect is due, among other things, to the increased configuration entropy, which promotes solid solution formation. Many HEAs have enormous application potential due to excellent structural property combinations from very low to high temperatures. For the introduction of HEAs in real components, however, the question of the applicability of machining production technologies for component manufacture is of central importance. This has so far received Little attention in global materials research. Reliable and safe processing is essential for the demand of economical component production for potential areas of application, e.g. in power plant technology. For metals, milling is the standard machining process. This article presents the results of machining analyses. It focuses on the surface integrity resulting from the milling process on a Co20Cr20Fe20Mn20Ni20-HEA. For this purpose, investigations were carried out using ball nose end milling tools for conventional milling process in comparison to an innovative hybrid process available at BAM Berlin, Ultrasonic-Assisted Milling (USAM). USAM promises a lower Degradation of the surface properties due to lower loads on the workpiece surface during machining. For this purpose, basic milling parameters (cutting speed and tooth feed) were systematically varied and cutting forces were measured during the milling experiments. The subsequent Analysis of these forces allows an understanding of the mechanical loads acting on the tool and component surface. These loads cause topographical, mechanical and microstructural influences on the surface and consequently on the surface integrity. For their characterization, light and scanning electron microscopy were used, and the roughness and residual stresses via X-ray diffraction were measured. The results indicate significant advantages using USAM, especially due to reduced cutting forces compared to the conventional milling process. This causes lower mechanical loads on the tool and surface, combined with lower tensile residual stresses on and below the surface, and ultimately results in a significantly enhanced surface integrity. N2 - Hochentropie Legierungen (engl. High Entropy Alloys, HEAs) sind eine relativ neue Werkstoffklasse. Seit ersten Veröffentlichungen im Jahr 2004, steigt das Forschungsinteresse an diesem Werkstoffkonzept stetig an. Im Gegensatz zu herkömmlichen Legierungen bestehen HEAs aus fünf Legierungselementen in äquiatomaren Gleichgewicht. Der Hochentropie-Effekt ist dabei u.a. auf die erhöhte Konfigurationsentropie zurückzuführen, der die Mischkristallbildung fördert. Viele HEAs weisen aufgrund hervorragender struktureller Eigenschaftskombinationen von sehr tiefen bis zu hohen Temperaturen enormes Anwendungspotential auf. Für ihre Anwendung als reale Bauteile stellt sich aber die zentrale Frage der Anwendbarkeit von trennenden Fertigungstechnologien für HEAs. Dies findet in der bisherigen weltweiten Materialforschung bisher kaum Beachtung. Für die Forderung nach wirtschaftlicher Bauteilfertigung ist für potenzielle Anwendungsbereiche, bspw. in der Energietechnik, eine zuverlässige und sichere Verarbeitung von wesentlicher Bedeutung. Fräsen ist dabei ein Standardprozess für die zerspanende Bearbeitung von Metallen. Der vorliegende Beitrag stellt Ergebnisse durchgeführter Zerspanbarkeitsanalysen vor. Diese konzentriert sich auf die aus dem Fräsprozesse resultierende Oberflächenintegrität an einem sogenannten „Cantor-HEA“ (mit der Zusammensetzung Co20Cr20Fe20Mn20Ni20). Hierfür wurden Untersuchungen mit konventionellem Kugelkopffräsen durchgeführt und mit dem an der BAM Berlin verfügbaren innovativen Hybridverfahren, dem ultraschallunterstützten Fräsen (engl. Ultrasonic Assisted Milling, USAM), verglichen. USAM verspricht dabei eine geringere Degradation der Oberflächeneigenschaften aufgrund geringerer Belastungen auf die Werkstückoberfläche beim Spanen. Dazu wurden grundlegende Fräsparameter (Schnittgeschwindigkeit und Zahnvorschub) systematisch variiert und während der Fräsexperimente die Zerspankräfte gemessen, deren anschließende Analyse ein Verständnis für die mechanischen Beanspruchungen ermöglicht, die auf Werkzeug und Bauteiloberfläche wirken. Diese Beanspruchungen bedingen eine topographische, mechanische und mikrostrukturelle Beeinflussung der Oberfläche und letztlich der Oberflächenintegrität. Zur deren Charakterisierung wurden Licht- und Rasterelektronen-mikroskopie eingesetzt, sowie die Rauheit mittels 3D-Mikroskop und die Eigenspannungen mittels Röntgendiffraktion gemessen. Die Ergebnisse belegen einen signifikanten den positiven Effekt beim USAM, insbesondere durch reduzierte Zerspankräfte im Vergleich zum konventionellen Kugelkopffräsen. Dies führt zu geringerer mechanischer Beanspruchung von Werkzeug und Oberfläche verbunden mit geringeren Zugeigenspannungen an und unter der Oberfläche und bewirkt schließlich eine wesentlich höhere Oberflächenintegrität. T2 - Symposium on Materials and Joining CY - Magdeburg, Germany DA - 07.09.2020 KW - High entropy alloy KW - Machining KW - Ultrasonic machining PY - 2020 AN - OPUS4-51586 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - Data-Driven Materials Science: Reproducibility and Standardization N2 - Advancing development and digitalization in materials science requires to focus on quality assurance, interoperability, and compliance with FAIR principles. Semantic technologies offer effective solutions for these challenges by enabling the storage, processing, and contextualization of data in machine-actionable and human-readable formats – essential for robust data management. This presentation highlights the PMD Core Ontology 3.0 (PMDco 3.0), developed specifically for the field of materials science and engineering, and its implementation within generic knowledge representation frameworks. Demonstrators such as standardized mechanical testing, material processing workflows, and the Orowan Demonstrator exemplify the ontology’s practical applications. The use of graph patterns, able to be compiled into rule-based semantic shapes, supports a unified and automated approach to managing heterogeneous experimental data across domains. T2 - Persson Group Seminar CY - Berkeley, CA, USA DA - 23.06.2025 KW - Semantic Data KW - Data Integration KW - Digitalization KW - Data Interoperability KW - PMD Core Ontology KW - Graph Patterns PY - 2025 AN - OPUS4-63484 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - García-González, M. A1 - González-González, I. A1 - García-García, I. A1 - Blasón Gonzalez, Sergio A1 - Lamela-Rey, M. J. A1 - Fernández-Canteli, A. A1 - Álvarez-Arenal, A. T1 - Effect of abutment finish lines on the mechanical behavior and marginal fit of screw-retained implant crowns: An in vitro study N2 - Statement of problem The design of the implant-abutment connection has been widely researched, but the impact of different crown-abutment geometries remains unclear. Purpose The purpose of this in vitro study was to evaluate the effect of different crown-abutment margin geometries on the mechanical behavior and fit of screw-retained implant-supported single-crown restorations by using mechanical static and fatigue tests and mastication simulation. Material and methods A total of 45 cobalt-chromium premolar-shaped metal frameworks were fabricated for single-unit implant-supported screw-retained restorations on stock abutments and internal hexagon Ø4.25×11-mm cylindrical implants. They were divided into 3 groups according to margin geometry: S, shoulder; C, chamfer; and F, feather-edge. Three static load until fracture and 24 dynamic load tests were performed by using the International Organization for Standardization 14801:2016 standard (ISO 14801:2016) (number of cycles limit: 5×106 cycles, frequency: 6 Hz). The ProFatigue software program was used to optimize the procedure (S, n=12 specimens; C, n=7 specimens; and F, n=5 specimens). Six additional specimens from each group were subjected to a mastication simulation (limit number of cycles: 1×106 cycles, cyclic loading from Pmin=30 N to Pmax=300 N, frequency: 6 Hz). Results from the fatigue tests were reported descriptively, and the Fisher exact test was used to analyze the difference in failure modes. Data from maximum misfit were evaluated by photogrammetry and statistically analyzed with the Anderson-Darling test and the Kruskal-Wallis and Dunn multiple comparison tests (α=.05). Results The fatigue limit was 456 N for group S, 512 N for group C, and 514 N for group F. The mean ±standard deviation misfit was 2.6 ±0.1 μm for group S, 3.8 ±1.1 μm for group C, and 3.6 ±0.8 μm for group F. Differences in misfit between groups S and C and between groups S and F were statistically significant (P<.05). Conclusions Crown-abutment connections with chamfer and feather-edge margins showed better mechanical behavior, while shoulder margin exhibited better fit. However, high levels of fit were achieved for all the evaluated geometries. KW - Photogrammetry KW - Implant-supported prostheses KW - Crown-abutment connection KW - Margin design KW - Static load KW - Dynamic load KW - Misfit PY - 2022 DO - https://doi.org/10.1016/j.prosdent.2021.08.028 SN - 0022-3913 VL - 127 IS - 2 SP - 318.e1 EP - 318.e10 PB - Elsevier AN - OPUS4-55238 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maurer, G. T1 - Gas solubility in ionic liquids: Solubility of a binary gas mixture in a pure ionic liquid as well as of a single gas in a binary liquid mixture N2 - Ionic Liquids (ILs) are employed in various fields, for example, reaction engineering (reactions with gases, such as hydroformylation (CO, H2), hydrogenation (H2), oxidation (O2)) or separation technology (separations of gases, reactants, and high-volatility reaction products). For the basic engineering of such processes, knowledge of phase equilibria, particularly of mixtures, over a broad (p,T) range is mandatory. This contribution reports on recent experimental results from our laboratory: – for the simultaneous solubility of a binary gas mixture in a pure ionic liquid – for the solubility of a single gas in a binary liquid solvent mixture. T2 - EUCHEM 2012 Conference on Molten Salts and Ionic Liquids CY - Celtic Manor, Wales, United Kingdom DA - 05.08.2012 KW - ionic liquids KW - gas solubility KW - Henry's constant PY - 2012 AN - OPUS4-35947 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Khan, K. A1 - Mohr, Gunther A1 - Hilgenberg, Kai A1 - De, A. T1 - Probing a novel heat source model and adaptive remeshing technique to simulate laser powder bed fusion with experimental validation N2 - A finite element method based three-dimensional heat transfer model with adaptive remeshing is presented to simulate the building of multiple tracks and layers in laser powder bed fusion of metallic powders with enhanced computational competence. A dimensional analysis is undertaken to define the heat source dimensions as function of laser parameters and properties of alloy powder. The computational model is used to calculate the melt pool cross sections for multiple combinations of laser power and scanning velocities considering multi-track-multi-layer builds of SS316L powder. The computed results are verified extensively with the corresponding experimentally measured ones. The model is utilized further to examine its ability to predict defects such as melt track discontinuity and incomplete fusion between neighboring tracks and layers. Overall, the adaptive remeshing and the proposed heat source expression could significantly enhance the model competence by reducing the computational time and memory while maintaining the accuracy of results in simulating laser powder bed fusion of multiple tracks and layers. KW - Selective laser melting (SLM) KW - Laser powder bed fusion (L-PBF) KW - Adaptive remeshing KW - SS316L alloy KW - Pool dimensions KW - Melt pool defects PY - 2020 DO - https://doi.org/10.1016/j.commatsci.2020.109752 VL - 181 SP - 109752 PB - Elsevier B. CY - Amsterdam AN - OPUS4-50703 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tran, V. C. A1 - Nguyen, V. H. A1 - Tuma, Dirk A1 - Shim, J.-J. T1 - Ionic liquid mediated synthesis of poly(2-hydroxyethyl methacrylate-block-methyl methacrylate)/Fe3O4 core–shell structured nanocomposite by ATRP method N2 - A hybrid nanocomposite of magnetic nanoparticles (Fe3O4) and poly(2-hydroxyethyl methacrylate)-blockpoly(methyl methacrylate) (PHEMA-b-PMMA) was synthesized successfully by the atom transfer radical polymerization (ATRP) in an ionic liquid (IL), 1-butyl-3-methylimidazolium hexafluorophosphate ([Bmim]PF6). Fe3O4 nanoparticles were first surface-modified with the initiator, 2-bromoisobutyryl bromide (BiBBr), in dimethylformamide (DMF) solvent, which produced the macro-initiator, Fe3O4-BiB, to initiate the polymerization reactions for the synthesis of the block polymer, PHEMA-b-PMMA. After immobilizing the Initiator on the surface of Fe3O4, the block polymer chains were grafted successfully onto the Fe3O4 surface, causing the Formation of a core-shell nanostructure. The incorporation of Fe3O4 in the nanocomposite was confirmed by attenuated total reflectance-Fourier transform infrared spectroscopy, X-ray diffraction, transmission electron microscopy, thermogravimetric analysis, and X-ray photoelectron spectroscopy. The thermal stability and magnetic properties increased with increasing amount of Fe3O4 in the nanocomposite. KW - Nanocomposite KW - Block copolymer KW - Fe3O4 nanoparticles KW - Ionic liquid KW - Atom transfer radical polymerization PY - 2016 DO - https://doi.org/10.1007/s00396-016-3835-5 SN - 1435-1536 SN - 0303-402X VL - 294 IS - 4 SP - 777 EP - 785 PB - Springer International Publishing AG CY - Berlin AN - OPUS4-35893 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Haldorai, Y. A1 - Kharismadevi, D. A1 - Tuma, Dirk A1 - Shim, J.-J. T1 - Properties of chitosan/magnetite nanoparticles composites for efficient dye adsorption and antibacterial agent N2 - Chitosan (CS)/iron oxide (Fe3O4) composites were prepared using a chemical precipitation method. The CS/Fe3O4 composite was characterized by Fourier-transform infrared spectroscopy, X-ray diffraction, transmission electron microscopy, and zeta-potential measurements. The Composite was used to remove methyl orange (MO) dye from an aqueous solution. The factors affecting the adsorption capacity, such as adsorption time, absorbent dosage and solution pH were investigated. The results suggested that the composite was an effective adsorbent for the removal of MO dye from its aqueous solution. Kinetics studies showed that the adsorption process was consistent with a pseudo-second-order model. The adsorbent efficiency was unaltered, even after five cycles of reuse, and the adsorbent could be recollected easily using a magnet. In addition, the composite exhibited a superior antibacterial efficacy against Escherichia coli; 82 % within 24 h, as measured by the colony forming units. KW - Chitosan KW - Fe3O4 KW - Composite material KW - Adsorbent KW - Antibacterial agent PY - 2015 DO - https://doi.org/10.1007/s11814-014-0368-9 SN - 0256-1115 SN - 1975-7220 VL - 32 IS - 8 SP - 1688 EP - 1693 PB - Springer US CY - New York AN - OPUS4-35894 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Tim T1 - Friction stir welding of a CoCrFeMnNi high entropy alloy compared to AISI 304 austenitic stainless steel: evolution of microstructure and mechanical properties N2 - High entropy alloys (HEA) are a new class of materials. In contrast to conventional alloys, HEA are single-phase alloys with at least five alloying elements. HEAs have enormous application potential due to (postulated) excellent structural property combinations from low to high temperatures. For HEA-application as structural materials in real components, a key issue is the suitability for joining processing. Requirements for the reliable and safe joining of these materials are crucial regarding economical component manufacture for future applications. In this context, friction stir welding (FSW) is a promising joining process due to the welding process temperature below the material melting point avoiding major issues, e. g. formation of (hard and brittle) intermetallic phases, which may have detrimental influences on the weld joint properties. This study presents elementary research about the FSW process influences on a CoCrFeMnNi-HEA with focus on the microstructure and mechanical properties. For that purpose, the FSW joint of the HEA is compared to that of an austenitic stainless steel AISI 304. The microstructures of the welds were investigated and characterized by means of light microscopy, SEM, EBSD and XRD. Hardness and tensile testing were applied to determine influences on the mechanical properties. Generally, a comparable weldability of HEA and AISI 304 in terms of metallurgical characteristics and resulting mechanical properties exhibited. For the weld joints of both materials typical characteristics regarding FSW were observed within the weld metal and thermo-mechanically influenced zone: fine-grained stirred zone with increased hardness and reduced fracture elongation compared with the respective base material. T2 - EUROMAT 2021 CY - Online meeting DA - 13.09.2021 KW - High entropy alloy KW - Friction stir welding PY - 2021 AN - OPUS4-53308 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Tim T1 - Rührreib- und WIG-Schweißen der CoCrFeMnNi-HEA und CoCrNi-MEA N2 - Hochentropielegierungen sind eine neue Materialklasse. Um diese in die als reale Bauteile zu in die Anwendung zu überführen muss die Verarbeitbarkeit ausführlich erforscht werden. In dieser Präsentation werden dafür erste Ergebnisse der schweißtechnischen Verarbeitung mittels Rührreib- und WIG-Schweißen dargestellt. T2 - SURDIA Zwischenkolloquium CY - Online meeting DA - 25.06.2021 KW - Hochentropie Legierung KW - Schweißen KW - Mediumentropie Legierung KW - Rührreibschweißen KW - WIG-Schweißen PY - 2021 AN - OPUS4-53312 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Tim T1 - Schweißen von Hochentropielegierungen N2 - Hochentropielegierungen sind deine relative neue Werkstoffklasse, mit ersten Veröffentlichungen von 2004. Seitdem wurden diese Legierungen weiterentwickelt um möglichst gute Eigenschaften zu erhalten. Um diese Eigenschaften auch für reale Bauteile genutzt zu werden, muss auch die Verarbeitbarkeit und deren Einfluss auf die Anwendungseigenschaften untersucht werden. Diese Präsentation fasst den aktuellen Stand der Forschung zusammen und ordnet erste eigene Untersuchungen in den aus der Literatur ein. T2 - Bachelor-, Master-, Doktoranden-Kolloquium der Otto-von-Guericke Universität Magdeburg CY - Online meeting DA - 23.06.2021 KW - Hochentropie Legierung KW - Schweißen PY - 2021 AN - OPUS4-53309 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Delgado Arroyo, Diego T1 - Influence of machining parameters on the surface of high entropy alloys N2 - High entropy alloys are a new class of materials. In order to transfer their use to real components, their machinability must be investigated. For this purpose, preliminary investigations were carried out on samples from the TU Chemnitz in order to apply for a joint project based on these investigations. T2 - Kooperationsmeeting TU-Chemnitz CY - Online meeting DA - 01.06.2021 KW - High Entropy Alloy KW - Ultrasonic assisted machining PY - 2021 AN - OPUS4-53324 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schaupp, Thomas A1 - Burger, S. T1 - Abschlussbericht zum Projekt: „Ermittlung geeigneter Wärmeführungen zur Wasserstoffreduktion beim Schweißen höherfester Feinkornbaustähle mit modifiziertem Sprühlichtbogen“ N2 - Dieses Dokument fasst die Ergebnisse des BAM-Projektes "Ermittlung geeigneter Wärmeführungen zur Wasserstoffreduktion beim Schweißen höherfester Feinkornbaustähle mit modifiziertem Sprühlichtbogen" im Rahmen des Fachausschusses 1 "Schweißmetallurgie & Werkstoffverhalten" des DVS e. V. zusammen. T2 - Sitzung des Fachausschusses 01 "Schweißmetallurgie & Werkstoffverhalten" der Forschungsvereinigung Schweißen und verwandte Verfahren des DVS e. V. CY - Magdeburg, Germany DA - 19.10.2017 KW - Hochfester Feinkornbaustahl KW - Wasserstoff KW - MAG-Schweißen PY - 2017 AN - OPUS4-53674 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mohr, Gunther T1 - Prozessinduzierte Vorerwärmung beim pulverbasierten Laserstrahlschmelzen und deren Auswirkung auf die Bauteileigenschaften austenitischer Stahlbauteile N2 - Heterogene Fehlstellendichten und Mikrostrukturausbildungen sind große Heraus-forderungen für den Einsatz des pulverbettbasierten Laserstrahlschmelzens (L PBF) besonders für sicherheitskritische Bauteile. Unter der Vielzahl an Einflussfaktoren auf die Qualität und die mechanischen Eigenschaften von L PBF-Bauteilen hat die Zwischenlagenzeit (ILT) bisher wenig Beachtung gefunden. Sie nimmt ebenso wie die Bauteilgeometrie Einfluss auf die thermische Historie während der Fertigung. Ihr Einfluss auf die intrinsische Vorerwärmung ist in Kombination mit der Bauteilhöhe mittels thermografischer Temperaturmessung untersucht worden. Signifikante Unterschiede in der thermischen Historie konnten dabei mit variierenden Schmelzbaddimensionen, Korngrößen und Fehlstellendichten am Beispiel der austenitischen Stahllegierung AISI 316L in Zusammenhang gebracht werden. T2 - DVM Tagung Additiv gefertigte Bauteile und Strukturen CY - Berlin, Germany DA - 03.11.2021 KW - Additive Manufacturing KW - Laser powder bed fusion KW - In-situ process monitoring PY - 2021 AN - OPUS4-53729 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mohr, Gunther A1 - Hilgenberg, Kai ED - Eiber, M. T1 - Prozessinduzierte Vorerwärmung beim pulverbettbasierten Laserstrahlschmelzen und deren Auswirkung auf die Bauteileigenschaften austenitischer Stahlbauteile N2 - Heterogene Fehlstellendichten und Mikrostrukturausbildungen sind große Herausforderungen für den Einsatz des pulverbettbasierten Laserstrahlschmelzens (L PBF) besonders für sicherheitskritische Bauteile. Unter der Vielzahl an Einflussfaktoren auf die Qualität und die mechanischen Eigenschaften von L PBF-Bauteilen hat die Zwischenlagenzeit (ILT) bisher wenig Beachtung gefunden. Sie nimmt ebenso wie die Bauteilgeometrie Einfluss auf die thermische Historie während der Fertigung. Ihr Einfluss auf die intrinsische Vorerwärmung ist in Kombination mit der Bauteilhöhe mittels thermografischer Temperaturmessung untersucht worden. Signifikante Unterschiede in der thermischen Historie konnten dabei mit variierenden Schmelzbaddimensionen, Korngrößen und Fehlstellendichten am Beispiel der austenitischen Stahllegierung AISI 316L in Zusammenhang gebracht werden. T2 - DVM 6. Tagung Additiv gefertigte Bauteile und Strukturen CY - Berlin, Germany DA - 03.11.2021 KW - Additive Fertigung KW - Laserstrahlschmelzen KW - In-situ Prozessüberwachung KW - Wärmeakkumulation KW - Zwischenlagenzeit PY - 2021 DO - https://doi.org/10.48447/Add-2021-003 SP - 19 EP - 30 PB - Deutscher Verband für Materialforschung und -prüfung (DVM) CY - Berlin AN - OPUS4-54287 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - HEA Processing - SURDIA - Current R&D at BAM N2 - This presentation summarizes the latest results on the BAM-Themenfeld project SURDIA on processing of high-entropy alloys (HEAs) at BAM. At first, the influence of machining by ultrasonic-assisted milling on the surface integrity is presented. Second, the weld processing by Tungsten Inert Gas (TIG) welding is presented and the results of the Friction Stir Welding (FSW), which is conducted at BAM for the first time. T2 - DFG SSP 2006 - Subgroup meeting on the synthesis and processing of CCAs/HEAs CY - Online meeting DA - 08.10.2021 KW - High-entropy alloy KW - Ultrasonic-assisted milling KW - Welding KW - Processing KW - Surface integrity PY - 2021 AN - OPUS4-53497 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Monavari, M. A1 - Homaeigohar, S. A1 - Fuentes-Chandía, M. A1 - Nawaz, Q. A1 - Monavari, Mehran A1 - Venkatraman, A. A1 - Boccaccini, A. T1 - 3D printing of alginate dialdehyde-gelatin (ADA-GEL) hydrogels incorporating phytotherapeutic icariin loaded mesoporous SiO2-CaO nanoparticles for bone tissue engineering N2 - 3D printing enables a better control over the microstructure of bone restoring constructs, addresses the challenges seen in the preparation of patient-specific bone scaffolds, and overcomes the bottlenecks that can appear in delivering drugs/growth factors promoting bone regeneration. Here, 3D printing is employed for the fabrication of an osteogenic construct made of hydrogel nanocomposites. Alginate dialdehyde-gelatin (ADA-GEL) hydrogel is reinforced by the incorporation of bioactive glass nanoparticles, i.e. mesoporous silica-calcia nanoparticles (MSNs), in two types of drug (icariin) loading. The composites hydrogel is printed as superhydrated composite constructs in a grid structure. The MSNs not only improve the mechanical stiffness of the constructs but also induce formation of an apatite layer when the construct is immersed in simulated body fluid (SBF), thereby promoting cell adhesion and proliferation. The nanocomposite constructs can hold and deliver icariin efficiently, regardless of its incorporation mode, either as loaded into the MSNs or freely distributed within the hydrogel. Biocompatibility tests showed that the hydrogel nanocomposites assure enhanced osteoblast proliferation, adhesion, and differentiation. Such optimum biological properties stem from the superior biocompatibility of ADA-GEL, the bioactivity of the MSNs, and the supportive effect of icariin in relation to cell Proliferation and differentiation. Taken together, given the achieved structural and biological properties and effective drug delivery capability, the hydrogel nanocomposites show promising potential for bone tissue engineering. KW - 3D printed hydrogel KW - ADA-GEL KW - Drug delivery KW - Mesoporous SiO2-CaO nanoparticles KW - Bone tissue engineering PY - 2021 DO - https://doi.org/10.1016/j.msec.2021.112470 VL - 131 SP - 1 EP - 11 PB - Elsevier B.V. AN - OPUS4-53848 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz A1 - Eissel, A. A1 - Schröpfer, Dirk A1 - Treutler, K. A1 - Kannengießer, Thomas A1 - Wesling, V. ED - Brockmann, S. ED - Krupp, U. T1 - Untersuchungsmethoden beim Fräsen additiv gefertigter schwer spanbarer Kobalt-Chrom-Legierungen N2 - Für den Anlagenbau werden hochbelastete Komponenten aus Co-Cr-Legierungen hergestellt. Dabei ist die Zerspanung so herausfordernd, dass additive Fertigungsschritte oft wirtschaftlicher sind. Diese bedingen aber vorwiegende heterogene, anisotrope Gefüge und Eigenschaften und bei nachfolgender Fräsbearbeitung unstetige Zerspankräfte und instabile Spanvorgänge. Hierbei können hybride Zerspanprozesse helfen, hohe Belastungen für Werkzeug und Werkstückoberfläche zu minimieren. Diesbezügliche Charakterisierungen erfordern speziell adaptierte Zerspanungsanalysen. Anhand eines Anwendungsbeispiels, bei dem eine Modifikation der Ausgangslegierung mit 1 % Hf erfolgte, wird die Wechselwirkung zwischen Gefügemorphologie und Fräsprozess dargestellt, der konventionelle mit einem hybriden ultraschallunterstützten Fräsprozess verglichen und die Charakterisierung des Werkzeugverschleißes anhand zweier verschiedener Fräser betrachtet. Analysen auftretender Prozesskräfte mittels Piezo-Mehrkomponenten-Dynamometer, der Werkzeugoszillation mittels Laser-Vibrometer und zusätzliche In-situ-Temperaturmessungen der Werkzeugschneiden mittels Highspeed-Pyrometer bilden den Kern der neuen Zerspanungsprüftechnik. Die vorgestellten Untersuchungsmethoden bilden die Vorgänge bei der Zerspanung additiv gefertigter Werkstoffe detailliert und reproduzierbar ab. Sowohl Legierungsmodifikation als auch hybride Prozessbedingungen lassen gezielte Einflüsse zur deutlichen Verbesserung der Zerspanungssituation zu. T2 - Tagung Werkstoffprüfung 2021 CY - Online meeting DA - 02.12.2021 KW - Ultraschallunterstütztes Fräsen KW - Legierungsmodifikation KW - Additive Fertigung KW - Plasma-Pulver-Auftragschweißen KW - Werkzeugverschleiß PY - 2021 SN - 978-3-941269-98-9 SP - 93 EP - 98 PB - Stahlinstitut VDEh CY - Düsseldorf AN - OPUS4-54921 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Tim A1 - Rhode, Michael A1 - Schröpfer, Dirk T1 - Innovative Multielement-Legierungen: Aktuelle Ergebnisse zur Schweißbarkeit und Anwendungseigenschaften N2 - Multielement-Legierungen (MPEA – multiple pricipal element alloys) stellen eine neue Klasse von Werkstoffen dar, die aus mindestens drei äquiatomaren Legierungselementen mit jeweils einem Gehalt von 5–35 Atom-% bestehen. Somit unterscheidet sich das Legierungskonzept fundamental von konventionellen bspw. Stahl- oder Al-basierten Legierungen. In jüngster Zeit lag der Schwerpunkt auf dem Legierungs-Design der MPEA und der Überprüfung bzw. Erreichung der gewünschten Eigenschaften bzw. -kombinationen. Hierzu werden die egierungselemente gezielt ausgewählt und die Mikrostrukturen ein- und zum Teil auch mehrphasig eingestellt. Ziel sind hochinnovative MPEA mit angepassten Eigenschaften für die industrielle Anwendung. Dabei sollen insbesondere die bei konventionellen Legierungen wesentlichen Zielkonflikte, wie bspw. der Trade-off zwischen Festigkeit und Duktilität, überwunden werden. Darüber hinaus sind mechanische Eigenschaften bei sehr hohen sowie kryogenen Temperaturen bei gleichzeitig höchster Korrosionsbeständigkeit von hohem Interesse. Die Herstellung von Bauteilen erfordert dazu werkstoff- und beanspruchungsgerechte Füge- bzw. Schweißverfahren. Der Schweißeignung von MPEA wurde bis Ende 2021 nur äußert wenig Aufmerksamkeit zuteil. Die Auswirkungen durch Schweißprozesse auf die Metallurgie und die gewünschten Eigenschaften sind bisher kaum bekannt und limitieren die potenzielle Anwendbarkeit als Funktions- oder Konstruktionswerkstoffe. In einem interdisziplinären BAM-Forschungsprojekt werden aktuell grundlegende Untersuchungen zur Schweißverarbeitung und resultierender Mikrostruktur-Anwendungseigenschafts-Beziehung verschiedener MPEA durchgeführt. Insbesondere Wärmeeinflusszone und Schweißgut sind geprägt durch eine Mikrostruktur, die aus Ungleichgewichtszuständen resultiert. Im Falle von MPEA wurde dies bisher nicht systematisch untersucht. Dazu erfolgte im Rahmen des Projektes eine umfassende Literaturauswertung zum Schweißen von MPEA und Zusammenfassung in einer umfassenden, systematischen Datenbasis. Aus diesem Grund sollen in der vorliegenden Studie die bisher bedeutsamsten Erkenntnisse zur Schweißbarkeit von MPEA systematisch nach MPEA-Typ und Schweißverfahren geordnet und mit eigenen aktuellen Forschungsergebnissen verglichen werden. Durch WIG- und Rührreibschweißversuche an den MPEA-Systemen CoCrNiFeMn bzw. CoCrNi konnten im Projektverlauf bereits wesentliche Fragestellungen beantwortet werden. Dazu zählen Auftreten bzw. Verhinderung intermetallischer Phasen/Seigerungen oder deren Auswirkung auf die Eigenschaften der Schweißverbindung (bspw. Festigkeit oder Korrosionsbeständigkeit). T2 - DVS Congress 2022 CY - Koblenz, Germany DA - 19.09.2022 KW - High Entropy Alloy KW - Schweißen KW - Multielementlegierungen PY - 2022 SP - 62 EP - 67 AN - OPUS4-56706 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Tim A1 - Schröpfer, Dirk A1 - Rhode, Michael T1 - Friction stir welding of a CoCrFeMnNi high entropy alloy compared to AISI 304 austenitic stainless steel: evolution of microstructure and mechanical properties N2 - High entropy alloys (HEA) are a new class of materials. In contrast to conventional alloys, HEA are single-phase alloys with at least five alloying elements. HEAs have enormous application potential due to (postulated) excellent structural property combinations from low to high temperatures. For HEA-application as structural materials in real components, a key issue is the suitability for joining processing. Requirements for the reliable and safe joining of these materials are crucial regarding economical component manufacture for future applications. In this context, friction stir welding (FSW) is a promising joining process due to the welding process temperature below the material melting point avoiding major issues, e. g. formation of (hard and brittle) intermetallic phases, which may have detrimental influences on the weld joint properties. This study presents elementary research about the FSW process influences on a CoCrFeMnNi-HEA with focus on the microstructure and mechanical properties. For that purpose, the FSW joint of the HEA is compared to that of an austenitic stainless steel AISI 304. The microstructures of the welds were investigated and characterized by means of light microscopy, SEM, EBSD and XRD. Hardness and tensile testing were applied to determine influences on the mechanical properties. Generally, a comparable weldability of HEA and AISI 304 in terms of metallurgical characteristics and resulting mechanical properties exhibited. For the weld joints of both materials typical characteristics regarding FSW were observed within the weld metal and thermo-mechanically influenced zone: fine-grained stirred zone with increased hardness and reduced fracture elongation compared with the respective base material. T2 - Bachelor-, Master-, Doktoranden-Kolloquium CY - Magdeburg, Germany DA - 20.10.2021 KW - High Entropy Alloy KW - Friction stir welding KW - Austenitic stainless steel PY - 2021 AN - OPUS4-53608 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sankaran, Shivasarathy A1 - Ebell, Gino T1 - Analyzing the performance of discrete galvanic anode systems using electrochemical investigations N2 - Corrosion of reinforcement is one of the major reasons in questioning the service life of building structures. The application of cathodic protection techniques plays a big role in controlling the corrosion process to ensure a longer service life of building structures. This systematic study compares the efficiency and durability of various discrete galvanic zinc anode systems available in the current market using different criteria for measuring efficiency such as potential measurements, electrolyte resistance measurements and several polarization methods to determine the polarizability of the anodes. The results to validate the performance of long-time exposure of discrete zinc anodes in concrete medium are discussed. T2 - EUROCORR 2021 CY - Online meeting DA - 20.09.2021 KW - Corrosion KW - Cathodic Protection KW - Zinc anodes KW - Electrochemical PY - 2021 AN - OPUS4-53507 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evans, Alexander T1 - The European Metrology Network (EMN) for Advanced Manufacturing N2 - Advanced Manufacturing and Advanced Materials have been identified by the European Commission as one of six Key Enabling Technologies (KETs), the full exploitation of which will create advanced and sustainable economies. Metrology is a key enabler for progress of these KETs. EURAMET, which is the association of metrology institutes in Europe, has addressed the vital importance of Metrology for these KETs through the support for the creation of a European Metrology Network for Advanced Manufacturing. The EMN for Advanced Manufacturing (AdvanceManu) was approved in June 2021 and held the formal kick-of meeting in October 2022. The EMN comprises both National Metrology Institutes (NMIs) from across Europe and other designated Institutes (Dis). The EMN is organized in three sections; Advanced Materials, Smart Manufacturing Systems and Manufactured components and products. The aim of the EMN is to engage with stakeholders in the field of Advanced Manufacturing and Advanced Materials (Large & SMEs, industry organisations, existing networks and academia) with the aim to prepare a Strategic Research Agenda (SRA) for Metrology for Advanced Manufacturing. In the shorter term, an orientation paper is aimed to be produce to in the context of the European Partnership for Metrology. In addition to the SRA, the EMN will establish knowledge and technology transfer and promotion plan. This includes leveraging the existing research results from the completed and running EMPIR JRP projects funded through EURAMET. This presentation will outline the EMN for Advanced Manufacturing, describing the structures and goals, the route to the production of the SRA and the progress made to date identifying the key metrology challenges across the related Key Industrial Sectors (KICs). In particular, the presentation aims to inform the community on how to be involved in the shaping of the strategic research agenda for the future of Metrology for Advanced Manufacturing and Advanced Materials. T2 - 3D Metrology Conference (3DMC) CY - Online meeting DA - 08.11.2021 KW - Advanced manufacturing KW - Metrology KW - European Metrology Network (EMN) KW - Strategic Research Agenda (SRA) KW - JNP PY - 2021 AN - OPUS4-54099 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fernádez-Canteli, A. A1 - Castillo, E. A1 - Blasón Gonzalez, Sergio A1 - Correia, J. A. F. O. A1 - de Jesus, A. M. P. T1 - Generalization of the Weibull probabilistic compatible model to assess fatigue data into three domains: LCF, HCF and VHCF N2 - n this work, three classes of fatigue models are reviewed according to the fatigue regimes commonly considered in the current components design. Particular attention is devoted to the so-called Class III fatigue models, covering the three fatigue regimes, namely, LCF, HCF and VHCF. The applicability and limitations of the pro-posed analytical sigmoidal solutions are discussed from the viewpoint of practical design. The compatible Weibull S-N model by Castillo and Canteli is revisited and improved by considering a new reference parameter GP = E⋅σM ⋅(dε/dσ)|M as the driving force alternative to the conventional stress range. In this way, the requirement, σM ≤ σu, according to the real experimental conditions, is fulfilled and the parametric limit number of cycles, N0, recovers its meaning. The probabilistic definition of the model on the HCF and VHCF regimes is maintained and extended to the LCF regime. The strain gradients may be calculated from the monotonic or cyclic stress–strain curve of the material although a direct derivation from the hysteresis loop is recommended. Some Class III fatigue models from the literature and another one improved by the authors are applied to the assessment of one experimental campaign under different stress ratios conditions and the results compared accordingly. Finally, the new probabilistic GP-N field is evaluated. The results confirm the practical confluence of the stress- and the strain-based approaches into a single and advantageous unified methodology. KW - LCF region KW - S-N probabilistic field KW - Energetic reference parameter PY - 2022 DO - https://doi.org/10.1016/j.ijfatigue.2022.106771 SN - 0142-1123 VL - 159 SP - 1 EP - 18 PB - Elsevier Ltd. AN - OPUS4-55235 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Przyklenk, A. T1 - Progress of the European Metrology Network for Advanced Manufacturing N2 - The European Metrology Network (EMN) for Advanced Manufacturing has been established in June 2021. Currently nine EMNs focussing on different important topics of strategic importance for Europe exist and form an integral part of EURAMET, the European Association of National Metrology Institutes (NMI). EMNs are tasked to ▪ develop a high-level coordination of the metrology community in Europe in a close dialogue with the respective stakeholders (SH) ▪ develop a strategic research agenda (SRA) within their thematic areas ▪ provide contributions to the European Partnership on Metrology research programme Based on the analysis of existing metrology infrastructures and capabilities of NMIs, the metrology research needs for advanced manufacturing are identified in close cooperation with academic, governmental and industrial stakeholders. Here, we report on the progress of the EMN for Advanced Manufacturing. T2 - Euspen 22nd International Conference & Exhibition (Euspen 2022) CY - Genf, Switzerland DA - 30.05.2022 KW - JNP AdvManuNet KW - Metrology KW - Advanced manufacturing KW - European Metrology Network KW - EMN PY - 2022 AN - OPUS4-55805 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Merz, Benjamin T1 - Concepts for bridging voids in metal additive manufacturing for repair of gas turbine blades using laser powder bed fusion N2 - One of the main advantages of additive manufacturing (AM) processes such as laser powder bed fusion (PBF-LB/M) is the possibility to manufacture complex near-net-shape components. Therefore, the PBF-LB/M process is becoming increasingly important for the manufacturing and repair of gas turbine blades. Despite the great freedom in design, there are also limitations to the process. Manufacturing overhangs or bridging voids are some of the main challenges. In the conventional PBF-LB/M process, overhangs with angles up to 45° can be manufactured. However, gas turbine blades feature voids for cooling, which have to be bridged when using PBF-LB/M. In this work, different concepts for bridging voids are developed for future application in gas turbine blade repair. For this purpose, a test geometry is derived from the tip area of a gas turbine blade as a reference. By changing the initial geometry of the reference body, different designs for bridging voids are developed based on the PBF-LB/M requirements. Subsequently, these distinct designs are manufactured by PBF-LB/M. The different approaches are compared with respect to their volume increase. In addition, the specimens are visually inspected for warpage, shrinkage and imperfections by overheating. Out of the seven concepts developed, three concepts can be recommended for gas turbine blade repair based on low volume increase, distortion and shrinkage. T2 - Metal Additive Manufacturing Conference - MAMC 2022 CY - Graz, Austria DA - 26.09.2022 KW - Laser Powder Bed Fusion (PBF-LB/M) KW - Selective Laser Melting (SLM) KW - Design for Additive Manufacturing (DfAM) KW - Repair of gas turbine blades KW - Bridging voids KW - Supportless PY - 2022 AN - OPUS4-55869 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Merz, Benjamin T1 - Position Detection for Hybrid Repair of gas turbine blades using PBF-LB/M N2 - This poster presents a workflow for camera-based position detection of components within PBF-LB/M machines. This enables a hybrid repair process of highly stressed components such as gas turbine blades using PBF-LB/M. T2 - Kuratoriumsführung CY - Berlin, Germany DA - 21.06.2022 KW - Additive Manufacturing KW - PBF-LB/M KW - Position detection KW - Camera KW - Image processing PY - 2022 AN - OPUS4-56587 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eissel, A. T1 - Modifikation von CoCr Legierungen für die additive lichtbogenbasierte Fertigung N2 - Für Komponenten im Turbinen- oder Anlagenbau werden aufgrund ihrer Eigenschaften häufig Kobalt-Chrom-Legierungen verwendet. Diese weisen eine hohe Korrosionsbeständigkeit und hohen Verschleißwiederstand auf. Aufgrund der komplexen Strukturen und dem Bestreben nach Ressourceneffizienz wird zur Herstellung der Komponenten die additive Fertigung verwendet. Hierbei sind hinsichtlich der Inhomogenität und Anisotropie der Gefüge und deren Eigenschaften weitere Kenntnisse notwendig. Bei den vorliegenden Belastungen liegt ein erhöhter Anspruch an die Oberflächenintegrität vor, welcher durch komplementären Einsatz von additiven und abtragenden Fertigungsschritten sichergestellt wird. Dabei sind gerade Co-Cr-Legierungen wegen der niedrigen Wärmeleitfähigkeit verbunden mit hoher Festigkeit und Zähigkeit äußerst herausfordernd mit Blick auf eine wirtschaftliche Zerspanung mit geometrisch bestimmter Schneide. Ausgehend von dieser Problemstellung erfolgt im Zuge eines Gemeinschaftsvorhabens des ISAF in Kooperation mit der BAM eine gezielte Beeinflussung des Gefüges. Ziel des Projektes ist die Zusammenhänge zwischen verschiedenen Legierungsmodifikationen, der entstehenden Gefügemorphologie und den Zerspanungseigenschaften von Co- Cr-Legierungen für die additive Fertigung mittels PTA darzustellen. Der Fokus liegt auf dem Beheben der bestehenden Nachteile bei gleichzeitigem Aufrechthalten der besonderen Eigenschaften der Legierung. Durch das Hinzulegieren von variierenden Gehalten von Zirkonium und Hafnium wird die Gefügeveränderung eingestellt. Es hat sich gezeigt, dass Hafnium als zusätzliches Legierungselement einen deutlichen Einfluss auf die Gefügemorphologie hat. Darüber hinaus wird die Auswirkung der Legierungsmodifikation auf die Härte und die Zerspanbarkeit dargestellt. T2 - 42. Assistentenseminar der Wissenschaftlichen Gesellschaft Fügetechnik e.V. CY - Blankenau, Germany DA - 06.10.2021 KW - Legierungsmodifikation KW - Ultraschallunterstütztes Fräsen KW - Additive Fertigung PY - 2021 AN - OPUS4-56659 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Optimierung schweißbedingter Beanspruchungen an Bauteilen aus hochfesten Feinkornbaustählen durch Wärmeführung N2 - Der zunehmende Bedarf an hochfesten Feinkornbaustählen in modernen Schweißkonstruktionen, in einer deutlich wachsenden Anzahl von Branchen wie dem Hoch-, Anlagen- und Kranbau, führte in den letzten Jahren zur Entwicklung zahlreicher Grund- und Zusatzwerkstoffe. Neben der Erreichung anforderungsgerechter mechanischer Eigenschaften wird die wirtschaftliche Verarbeitung dieser Güten durch hohe Sicherheitsanforderungen an die Schweißnaht bestimmt. Hohe Zugeigenspannungen in der Schweißverbindung können die Beanspruchbarkeit und Sicherheit eines geschweißten Bauteils wesentlich reduzieren. Insbesondere bei einer hohen konstruktiven Schrumpfbehinderung können die Beanspruchungen auch schon während der Fertigung ein risskritisches Niveau erreichen. Mittels geeigneten Wärmeführungen beim Schweißen und der adäquaten Auswahl von Schweißprozess und Zusatzwerkstoffen ist sowohl eine Minimierung der sich lokal in der Naht bildenden Zugeigenspannungen als auch der globalen infolge von Abstützeffekten auftretenden Reaktionsspannungen und -momente erzielbar. Im Rahmen zweier AiF-Forschungsvorhaben IGF.-Nr. 17267 N und 17978 N wurden verschiedene experimentelle Beanspruchungsanalysen durchgeführt, um den Schweißprozess hinsichtlich der resultierenden schweißbedingten Beanspruchungen zu untersuchen. Hierfür war es erforderlich, die Steifigkeitsverhältnisse so wie sie beim Schweißen realer Bauteilstrukturen auftreten, auf Schweißexperimente im Labor zu übertragen. Dazu wurde bspw. eine an der BAM eigens entwickelte Prüfanlage eingesetzt, mit der die mehraxialen Belastungen analysiert wurden, die mit bis zu 2 MN beim Vorwärmen, Schweißen und Abkühlen auftreten. Die Schweißeigenspannungen wurden mittels Röntgendiffraktometrie bestimmt. Zwar zeigten sich für niedrige Arbeitstemperaturen beim Schweißen ein signifikant reduziertes Gesamtbeanspruchungsniveau nach der Abkühlung der gesamten Schweißnaht. Die langen Abkühlphasen während der mehrlagigen schweißtechnischen Fertigung führen jedoch speziell bei den ersten Schweißraupen zu sehr hohen Reaktionsspannungen. Dabei erwiesen sich schmalere Nahtfugen verbunden mit dem Einsatz modifizierter Schweißprozesse und der Einsatz dehnfähiger Schweißzusätze für das Wurzelschweißen als geeignete Mittel, um eine deutliche Absenkung des Beanspruchungsniveaus beim Schweißen unter Schrumpfbehinderung zu erreichen. Ferner ist damit eine weitere wesentliche Reduzierung der Gesamtbeanspruchung und insbesondere der Zugeigenspannungen in der WEZ möglich. Mithilfe dieser Erkenntnisse ist die Optimierung der schweißbedingten Beanspruchungen unter Nutzung einer adaptierten Wärmeführung zur verbesserten Ausnutzung des Festigkeitspotentials höherfester Feinkornbaustähle erreichbar. T2 - Anwenderseminar, voestalpine, Linz CY - Linz, Austria DA - 11.05.2017 KW - Bauteilprüfung KW - Eigenspannungen KW - Hochfeste Feinkornbaustähle KW - MAG-Schweißen PY - 2017 AN - OPUS4-47717 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Herstellung und beanspruchungsgerechte Reparatur von Funktionsoberflächen an hochbelasteten Komponenten durch generative Fertigung und ultraschallunterstützte Zerspanung N2 - Die Beschaffung und Verarbeitung von Werkstoffen für hochbelastete Komponenten sind meist kostenintensiv. Bestrebungen zur Kosten- und Ressourceneffizienz führen zu komplexeren Strukturen bzw. Konturen, sodass generative Fertigungsschritte zur Bauteilreparatur und -fertigung deutliche ökonomische Vorteile bieten. Hierfür sind generative und abtragende Fertigungsschritte komplementär und gezielt aufeinander abzustimmen, um beanspruchungsgerechte Funktionsflächen herzustellen. Hinsichtlich Inhomogenität und Anisotropie der Gefüge und Eigenschaften sowie fertigungsbedingter Beanspruchungen sind für den wirtschaftlichen Einsatz bei KMU, gerade für drahtbasierte Fertigungsverfahren und Wechselwirkungen nachfolgender Zerspanung dieser schwer spanbaren Werkstoffe noch viele Kenntnisse notwendig. Deshalb sind Untersuchungen zu diesen Einflüssen und Wechselwirkungen unter Nutzung innovativer Ansätze geplant. Mit typischen kostenintensiven Ni- und Co-Cr-Legierungen werden generativ Bauteile, Auftrag- und Reparaturschweißungen hergestellt und Schweißzusätze für das PTA-Verfahren modifiziert, um die Erstarrungsmorphologie und das Eigenschaftsprofil zu optimieren. Die Übertragung auf MSG-Verfahren sichert einen breiten industriellen Einsatz für hohe Auftragraten ab. Die wirtschaftliche spanende Bearbeitbarkeit wird mit Zerspanbarkeitsanalysen für Schlichtfräsen und vergleichend für ultraschallunterstütze Fräsprozesse sichergestellt. Instrumentierte Experimente und Werkstoffanalytik hinsichtlich der Einflüsse auf Schmelzbad, Gefüge und Ausscheidungen sowie auf Randzoneneigenschaften und Eigenspannungen ermöglichen umfassende Erkenntnisse zur kombinierten generativen und abtragenden Fertigung. Durch Bauteilversuche und -prüfungen, Übertragbarkeitsstudien weiterer innovativer Werkstoffe verbunden mit Handlungsempfehlungen und der Zusammenarbeit mit den jeweiligen Normungsgremien profitieren KMU von einer hochwirtschaftlichen Herstellung und Reparatur kostenintensiver Komponenten. T2 - Sitzung des Fachausschusses „FA 1 Schweißmetallurgie und Werkstoffverhalten“ des DVS e.V. CY - Düsseldorf, Germany DA - 26.09.2018 KW - Eigenspannungen KW - Auftragschweißen KW - Zerspanung KW - Ultraschallunterstütztes Fräsen KW - Generative Fertigung PY - 2018 AN - OPUS4-47722 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Brosig, Laura A1 - Horn, Wolfgang A1 - Pyza, Lars A1 - Jann, Oliver A1 - Plehn, W. T1 - Round robin test for the implementation of odour measurements according to DIN ISO 16000-28 into the assessment of emissions from building products N2 - Odour measurements become increasingly important in view of the assessment of indoor air quality and the emissions of building products. Hence they need to be implemented into evaluation schemes such as the AgBB scheme. While there are already standards like DIN ISO 16000-28 and VDI 4302 Part 1 specifying the procedure of odour measurements using a comparison scale, no final validation of the method has been carried out so far. Therefore, a round robin test was conducted in 2012 with 12 participating laboratories that mainly consisted of the following two parts: 1) testing of the available comparison scales with respect to their operational performance and 2) execution of an odour assessment of an acrylic sealant using emission test chambers. Part one included the measurement of the air flow rates and the provided concentrations of the reference substance (acetone). Part two was conducted to test the performance of the laboratories and the applicability of DIN ISO 16000-28 and supplementary VDI 4302 Part 1 by assessing the perceived intensity and the hedonic tone of the air samples. Moreover, samples for VOC analysis were taken from the air in the emission test chamber on the 7th day of testing to allow for quality control. Resulting from this round robin test main deficits were detected and suggestions for the improvement of the odour measurement procedure were made. N2 - Im Rahmen der Bewertung von Innenraumluftqualität und von Emissionen aus Bauprodukten gewinnt auch die Beurteilung entstehender Gerüche zunehmend an Bedeutung. Um der daraus resultierenden Forderung nach Geruchsbewertungen gerecht zu werden, müssen entsprechende Methoden in bestehende Bewertungssysteme, wie z. B. das AgBB-Schema, aufgenommen werden. Als Grundlage hierfür bieten sich die bereits bestehenden Regelwerke DIN ISO 16000-28 und VDI 4302 Blatt 1 an, die das Vorgehen bei Geruchsmessungen unter Verwendung eines Vergleichsmaßstabes vorgeben. Da für die beschriebene Methode bisher keine Validierung vorliegt, wurde 2012 ein Ringversuch mit zwölf Instituten durchgeführt, der sich hauptsächlich aus zwei Teilen zusammensetzte: 1) Überprüfung der technischen Funktionsfähigkeit der verwendeten Vergleichsmaßstäbe und 2) Durchführung einer Geruchsbewertung für eine Acryldichtmasse mithilfe von Emissionsprüfkammern. Im ersten Teil wurden sowohl die Volumenströme als auch die bereitgestellten Konzentrationen der Referenzsubstanz Aceton bestimmt. Der zweite Teil diente neben der Ermittlung der Leistungsfähigkeit der Laboratorien vor allem der Feststellung, inwieweit eine Bestimmung der empfundenen Intensität und der Hedonik nach DIN ISO 16000-28, ergänzt durch VDI 4302 Blatt 1, einheitlich möglich ist. Aus Gründen der Vergleichbarkeit und der Qualitätskontrolle wurden am siebten Tag der Messungen zusätzlich Proben der Prüfkammerluft zur VOC-Bestimmung genommen. Mithilfe des Ringversuchs konnten Defizite sowohl technischer als auch methodischer Art festgestellt und Vorschläge für die Verbesserung des Vorgehens bei Geruchsbewertungen erarbeitet werden. PY - 2013 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-293110 UR - http://www.gefahrstoffe.de/gest/article.php?data[article_id]=75118 SN - 0949-8036 SN - 0039-0771 SN - 1436-4891 VL - 73 IS - 10 SP - 441 EP - 445 PB - Springer-VDI-Verlag CY - Düsseldorf AN - OPUS4-29311 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mull, Birte T1 - Development of a reproducibly emitting reference material for volatile organic compounds N2 - Volatile organic compounds (VOC) are ubiquitous in the indoor air, since they emit from materials used indoors. Investigations of these materials are mostly carried out in test chambers under controlled climatic conditions. Quality control of these test chamber measurements is important but there is a lack of commercially available homogenous reference materials. The approach of this study is to dope a supporting material with VOCs, which are then reproducibly released in measurable chamber air concentrations between 30 to 300 µg m ³. From several tested supporting materials vacuum grease (APIEZON M) was selected because of its very low own emissions. First tests were conducted with styrene. For the estimation of the initial emission and the emission over time FEM (finite element methods) modelling was used. Based on this, five samples with a surface of 7 cm2 and a thickness of 12 mm with a content of 1 ‰ styrene were investigated at (23 ± 2) °C and (50 ± 5) % relative humidity in the µ-chamber (3 samples) and 24 L test chambers (2 samples) for 28 days. Air samples were taken after 24 hours, 3, 7, 14, 21 and 28 days on Tenax TA® sorption tubes and analyzed by TD-GC-MS. The area specific emission rate (SERa) was calculated to compare the results from both chamber types. After 24 hours SERa was between 0.8 0.9 µg cm 2 h 1 (3800 4000 µg m 3) for the µ-chamber samples and between 0.9 1.1 µg cm 2 h 1 (300-370 µg m 3) for the 24 L test chamber samples. After 28 days the SERa was at 0.2 µg cm 2 h 1 for all samples. The relative standard deviation of the SERa was between 1 26 %. These results show the applicability of vacuum grease as supporting material and the favored starting concentration range could be achieved in the 24 L test chambers. T2 - Indoor Air 2016, the 14th international conference of Indoor Air Quality and Climate CY - Ghent, Belgium DA - 03.07.2016 KW - Emission test chamber KW - Indoor air KW - Quality assurance KW - Quality control PY - 2016 AN - OPUS4-36823 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wilke, Olaf T1 - Emissions of very volatile organic compounds (VVOC) from particle boards N2 - The latest version of the German AgBB evaluation scheme (2015) for construction products includes some VVOC, e.g. formaldehyde, acetaldehyde and acetone. For these VVOC so-called LCI values (lowest concentration of interest) were derived which are used for the calculation of the so-called R-value (risk index, see reference 1 for the calculation). Test chamber measurements of particle boards show that the emissions of VVOC might have significant impact on the R-value and therefore for the health evaluation. T2 - Indoor Air 2016, The 14th international conference of Indoor Air Quality and Climate CY - Gent, Belgium DA - 03.07.2016 KW - Formaldehyde KW - AgBB evaluation scheme KW - VVOC KW - Particle board KW - OSB KW - Emission test chamber PY - 2016 AN - OPUS4-37033 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hofmann, Michael T1 - Prüfverfahren zur Bestimmung der Radon-Exhalationsrate aus Bauprodukten in VOC-Emissionskammern N2 - Es wurden die wesentlichen Ergebnisse des abgeschlossenen UFOPLAN-Vorschungsvorhabens "Methodische Untersuchungen zur Qualifizierung der VOC-Kammern zur Bestimmung der Radonexhalationsrate von Bauprodukten, Los 1" vorgestellt. Das entwickelte Prüfverfahren eignet sich zur Bestimmung der Radonexhalationsrate von Bauprodukten mittels kommerziell erhältlicher Radon-Messtechnik in dynamisch betriebenen VOC-Emissionsprüfkammern. Es ist robust gegenüber einem weiten Bereich von Parametereinstellungen hinsichtlich der Prüfparameter Prüfkammervolumen, Produktbeladung, Luftwechselrate und flächenspezifische Luftdurchflussrate. Entscheidend für die Messung im Bereich geringer Radonaktivitätskonzentration ist es, die Zuluftkonzentration (Blindwert) der Emissionsprüfkammern auf einem konstant geringen Niveau zu halten oder durch eine – zur eigentlichen Baustoffmessung – parallele Messung der Zuluft zu kompensieren. Die gängige Aufbereitung der Zuluft der VOC-Prüfkammern mittels mehrfacher Filtration und Sorption über Silica-Gel- sowie verhältnismäßig kleinvolumigen Aktivkohle-Filtern ist bezüglich Radon unwirksam. T2 - 11. Radon-Fachgespräch CY - Berlin, Germany DA - 02.03.2017 KW - Radon KW - Exhalationsrate KW - Bauprodukt KW - VOC-Emissionsprüfkammer KW - Prüfverfahren PY - 2017 AN - OPUS4-39334 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Janine A1 - Wilke, Olaf T1 - Standardisierte Formaldehyd- und VOC-Messungen N2 - Der Innenraumluftrichtwert für Formaldehyd in Höhe von 0,1 ppm ist durch das BfR bestätigt worden und bleibt bis auf weiteres bestehen. Die Prüfbedingungen für Formaldehydemissionen aus Holzwerkstoffen dagegen sind nicht mehr aktuell. Das Prüfverfahren für Holzwerkstoffe gilt seit 1991 und basiert auf dem Gebäudestandard von 1984. Eine Definition und Anpassung der Prüfbedingungen an moderne „dichtere“ Bauweise ist notwendig. Es zeigt sich, dass für Verbraucherinnen und Verbraucher eine Unterscheidung von formaldehydbelasteten und -unbelasteten Produkten in der Praxis schwierig ist. Es kann zu fehlerhaftem Einsatz und nicht fachgerechter Verarbeitung der Holzwerkstoffe kommen. Das Ziel des Vorhabens ist die möglichst sichere Einhaltung des Schutzniveaus durch die Anpassung der Prüfbedingungen an den heutigen Gebäudestandard. Aktuelle Versuche und Ergebnisse des Projektes werden vorgestellt. Ergänzende Screening-Versuche (Prüfkammermessungen) weisen Formaldehydemissionen bei verschiedenen Holzwerkstoffen aus dem Handel nach. Für die betrachteten OSB-Platten sind die FA-Emissionen im Allgemeinen geringer als für die untersuchten Spanplatten. Die OSB-Platten zeigen höhere Emissionen für Aceton und Hexanal als die Spanplatten. An ausgewählten Werkstoffen wurden Versuche zu den Auswirkungen einer individuellen Bearbeitung und Messungen unter veränderten Prüfbedingungen durchgeführt. Zum einem wurde schrittweise der Luftwechsel von 1 bis 0,2 1/h reduziert. Zum anderen wurden die Werkstoffe unter sommerlichen Bedingungen vermessen. Die Reduzierung des Luftwechsels ruft einen Anstieg der Formaldehyd-Konzentration hervor, dieser Effekt ist jedoch für einige VOCs stärker ausgeprägt. Bei Luftwechseln von 0,2-0,3 1/h, welche in der Praxis in Gebäuden erreicht werden können, ist eine Überschreitung des Formaldehyd-Grenzwertes von 0,1 ppm vor allem für Spanplatten möglich. Die VOC-Emission steigt unter sommerlichen Bedingungen an, es zeigt sich aber ein schnelles Abklingen nach kurzer Zeit. Die erhöhte Formaldehydemission bleibt über einen längeren Zeitraum erhalten. Die Bearbeitung von unbeschichteten Holzwerkstoffen (in mehrere Teile zersägt) führt zu einem kurzzeitigen Anstieg der FA- und VOC-Emission, nach einer bestimmten Abklingzeit (wenige Tage) wird erneut der Ausgangswert erreicht. Es wurden weiterhin Messungen zu Kombinationen aus OSB- und Spanplatten und einem Holzmöbel durchgeführt. Trotz Erhöhung der Beladung und Beibehalten des Luftwechsels konnte nur ein geringer Anstieg der Formaldehyd- und VOC-Konzentration beobachtet werden. Es erfolgte keine Addition der Einzelkonzentration. T2 - 2. Fachbeirat zum UFOPLAN-Vorhaben Standardisierte Formaldehyd- und VOC-Messungen bei Holzwerkstoffen (FKZ 3714 95 310 0) CY - Berlin, Deutschland DA - 14.06.2016 KW - Formaldehyd KW - Holzwerkstoffe KW - VOC KW - Prüfverfahren PY - 2016 AN - OPUS4-38754 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wilke, Olaf T1 - Analysis of very volatile organic compounds (VVOC) with thermal desorption GC-MS N2 - Most VVOC were rarely considered in the evaluation of construction products. (Salthammer, 2014) In Germany this will change because the latest version of the German AgBB scheme for health evaluation (2015) now include VVOC, e.g. ethyl acetate and ethanol. In this study selected compounds were tested with the procedure described in ISO 16017 and a method for measuring VVOC with thermal desorption was developed. Three different adsorbents Tenax TA, Carbograph 5TD and Carbopack X were tested to analyse VVOC according to ISO 16017. For the tested VVOC, Carbograph 5TD showed the best results under the chosen analytical conditions. T2 - Indoor Air 2016, The 14th international conference of Indoor Air Quality and Climate CY - Gent, Belgium DA - 03.07.2016 KW - Thermal desorption KW - VVOC KW - Carbograph 5TD KW - Carbopack X PY - 2016 AN - OPUS4-37037 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wilke, Olaf A1 - Richter, Janine T1 - Standardisierte Formaldehyd- und VOC-Messungen N2 - Der Innenraumluftrichtwert für Formaldehyd in Höhe von 0,1 ppm ist durch das BfR bestätigt worden und bleibt bis auf weiteres bestehen. Die Prüfbedingungen für Formaldehydemissionen aus Holzwerkstoffen dagegen sind nicht mehr aktuell. Das Prüfverfahren für Holzwerkstoffe gilt seit 1991 und basiert auf dem Gebäudestandard von 1984. Eine Definition und Anpassung der Prüfbedingungen an moderne „dichtere“ Bauweise ist notwendig. Es zeigt sich, dass für Verbraucherinnen und Verbraucher eine Unterscheidung von formaldehydbelasteten und -unbelasteten Produkten in der Praxis schwierig ist. Es kann zu fehlerhaftem Einsatz und nicht fachgerechter Verarbeitung der Holzwerkstoffe kommen. Das Ziel des Vorhabens ist die möglichst sichere Einhaltung des Schutzniveaus durch die Anpassung der Prüfbedingungen an den heutigen Gebäudestandard. Es werden das Projekt (UFOPLAN-Vorhaben FKZ 3714 95 310 0) und erste Messergebnisse vorgestellt. Erste Messungen von Holzwerkstoffen im laufenden Vorhaben unter „worst case“-Bedingungen (erhöhte Beladung, geringer Luftwechsel) zeigen hohe Formaldehyd-Emissionen. T2 - 1. Fachbeirat zum UFOPLAN-Vorhaben Standardisierte Formaldehyd- und VOC-Messungen bei Holzwerkstoffen (FKZ 3714 95 310 0) CY - Berlin, Germany DA - 15.01.2016 KW - Formaldehyd KW - Holzwerkstoffe KW - Prüfverfahren PY - 2016 AN - OPUS4-38753 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Janine A1 - Wilke, Olaf A1 - Jann, Oliver T1 - Emissions of formaldehyde and VOC from wood-based building products N2 - Wood-based materials are well-known sources for formaldehyde emission in the indoor environment. Different testing standards lead to different emission values for the materials. Such standards are compared in this study. Besides scenarios with varying loading factors, air exchange rates and climatic conditions were investigated to evaluate the formaldehyde emission potential of different building products. Under realistic indoor conditions used for the emission chamber tests, exceeding of formaldehyde indoor guide values were obtained. Results showed the need for improvement of wood-based materials with lower formaldehyde emissions and the adaption of testing parameters closer to realistic conditions. T2 - Healthy Buildings 2017 Europe CY - Lublin, Poland DA - 02.07.2017 KW - Formaldehyde KW - Emission chamber testing KW - Particle board KW - OSB PY - 2017 SN - 978-83-7947-232-1 SP - Paper 0175, 1-6 AN - OPUS4-41575 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wilke, Olaf T1 - Emissions of formaldehyde from acoustic tiles N2 - Acoustics is an important aspect for large rooms especially in schools, kindergartens and offices. Foam tiles made from melamine resins are often used for acoustic insulation because they show good fire resistance and good thermal insulation properties. But they can emit formaldehyde. In Germany there are cases with a resulting indoor air concentration of higher than 100 µg/m³. In this study samples from two schools and one office were investigated. Additionally, new tiles were purchased and tested to evaluate the general potential as formaldehyde source. T2 - Healthy Buildings 2017 Europe CY - Lublin, Poland DA - 02.07.2017 KW - Building products KW - Emission test chamber KW - Formaldehyde KW - Foam tiles PY - 2017 AN - OPUS4-41573 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wilke, Olaf A1 - Jann, Oliver T1 - Comparison of Formaldehyde Concentrations in Emission Test Chambers Using EN 717-1 and EN 16516 N2 - For more than 25 years EN 717-1 (Wood-based panels - Determination of formaldehyde re-lease - Part 1: Formaldehyde emission by the chamber method) is the standard for formalde-hyde emission testing of wooden boards. In 2017 EN 16516 (Construction products - Assess-ment of release of dangerous substances - Determination of emissions into indoor air) was published as a new harmonised standard for the emission testing of construction products. Because test chamber conditions are different, both standards give different concentrations for formaldehyde. To determine a conversion factor four test series were set up with different wooden boards. For a loading of 1 m²/m³ the conversion factor is 1.6. This means that the formaldehyde concentration measured under the conditions of EN 16516 is a factor of 1.6 higher compared to EN 717-1. T2 - Conference on Indoor Air CY - Philadelphia, PA, USA DA - 22.07.2018 KW - Loading factor KW - European standard KW - Construction products KW - Air exchange rate PY - 2018 SP - paper 627 AN - OPUS4-45630 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wilke, Olaf A1 - Jann, Oliver T1 - Standardisierte Formaldehyd- (und VOC-) Messungen bei Holzwerkstoffen zur Einspeisung der Daten in Normungsprozesse N2 - UBA und BAM schlagen die Durchführung der Prüfkammermessungen bei 23 °C und 50% relativer Luftfeuchte, einer Beladung von 1,8 m²/m³ und einem Luftwechsel von 0,5 pro Stunde vor. Diese Parameter orientieren sich an der EN 16516, die als zukünftige „Referenznorm“ zu betrachten ist. Die Schmalflächenversiegelung ist auch zukünftig wie in der EN 717-1 beschrieben vorzunehmen. Nach 28 Tagen wird der Mittelwert einer Doppelbestimmung als Endkonzentration („entsprechend der Ausgleichskonzentration“) berechnet. Alternativ dazu kann die Prüfung vorzeitig abgebrochen werden, wenn an 5 Messtagen der Prüfung eine Formaldehydkonzentration von 0,1 ppm nicht überschritten wird. Prüfungen nach der EN 717-1 sollen weiterhin gleichberechtigt möglich sein. Ergebnisse von Messungen, die nach der EN 717-1 ermittelt wurden, sind mit dem Faktor 2,0 zu multiplizieren. Abgeleitete Verfahren wie z.B. das Gasanalyseverfahren sollen weiterhin möglich sein. Das Perforatorverfahren entfällt hier, da eine allgemeine für alle Holzwerkstoffe gültige Korrelationen nicht existiert. Die entsprechenden Änderungen sind in der vom BMUB veröffentlichten „Bekanntmachung analytischer Verfahren für Probenahmen und Untersuchungen für die im Anhang der Chemikalien-Verbotsverordnung genannten Stoffe und Stoffgruppen“ entsprechend zu ändern. T2 - UFOPLAN Workshop CY - Berlin, Germany DA - 22.06.2018 KW - EN 717-1 KW - Prüfkammer KW - Formaldehyd KW - EN 16516 PY - 2018 AN - OPUS4-45632 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wilke, Olaf A1 - Horn, Wolfgang A1 - Richter, Matthias A1 - Jann, Oliver T1 - Volatile organic compounds from building products - Results from six round robin tests with emission test chambers conducted between 2008 and 2018 N2 - Emission testing of volatile organic compounds (VOC) from materials and products is commonly based on emission test chamber measurements. To ensure the comparability of results from different testing laboratories, their measurement performance must be verified. For this purpose, Bundesanstalt für Materialforschung und -prüfung (BAM) organizes an international proficiency test (round robin test, RRT) every two years using well-characterized test materials (one sealant, one furniture board, and four times a lacquer) with defined VOC emissions. The materials fulfilled the requirements of homogeneity, reproducibility, and stability. Altogether, 36 VOCs were included of which 33 gave test chamber air concentrations between 13 and 83 µg/m3. This is the typical concentration range to be expected and to be quantified when performing chamber tests. Three compounds had higher concentrations between 326 and 1105 µg/m3. In this paper, the relative standard deviations (RSD) of BAM round robin tests since 2008 are compared and the improvement of the comparability of the emission chamber testing is shown by the decrease of the mean RSD down to 28 % in 2018. In contrast, the first large European interlaboratory comparison in 1999 showed a mean RSD of 51 %. KW - Construction product KW - Emission test chamber KW - Interlaboratory comparison KW - Proficiency testing KW - Rround robin test KW - VOC emission PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-526139 DO - https://doi.org/10.1111/ina.12848 VL - 31 IS - 6 SP - 2049 EP - 2057 PB - Wiley AN - OPUS4-52613 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - A unique Authenticator for additively manufactured parts N2 - Components produced using additive manufacturing can be marked for unique identification and secure authentication [1,2]. Serial numbers and machine-readable codes can be used to identify the component, and link digital product-related data (i.e., a digital product passport) to the actual components. The most prevailing solution consists of local process manipulation, such as printing a quick response (QR) code [3] or a set of blind holes on the surface of the internal cavity of hollow components. However, local manipulation of components may alter the properties, and external tagging features can be altered or even removed by post-processing treatments. This work therefore aims to provide a new methodology for identification, authentication, and traceability of additively manufactured (AM) components using microstructural features that are unique to each part. X-ray computed tomography (XCT) was employed to image the microstructural features of AlSi10Mg parts. Based on size and geometry, the most prominent features were selected to create a unique digital authenticator. We implemented a framework in Python using open-access modules that can successfully create a digital object authenticator using the segmented microstructure information from XCT. The authenticator is stored as a QR code, along with the 3D information of the selected features. T2 - DGM Additive Berlin 2024 CY - Berlin, Germany DA - 12.06.2024 KW - Additive Fertigung KW - Authentifizierung KW - Mikrostruktur PY - 2024 AN - OPUS4-60957 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Mietz, Jürgen A1 - Raupach, M. A1 - Ebell, Gino A1 - Poltavtseva, Marina A1 - Helm, C. T1 - Untersuchungen zur Anwendbarkeit leitfähiger Beschichtungen auf Karbonbasis für den Einsatz als Fremdstromanode im Kathodischen Korrosionsschutz von Stahlbetonbauteilen (Schlussbericht) N2 - Zur Wirkungsweise und zum Einfluss unterschiedlicher Parameter beim Kathodischen Korrosionsschutz von Stahl in Beton wurden in der Vergangenheit bereits zahlreiche Untersuchungen durchgeführt. Über die Dauerhaftigkeit leitfähiger Beschichtung auf Karbonbasis als Fremdstromanode beim KKS von Stahlbeton liegen bislang keine umfassenden wissenschaftlichen Untersuchungen vor. Die in den einzelnen Arbeitspaketen (AP) erzielten Ergebnisse und gewonnenen Erkenntnisse tragen zum Verständnis über die Elektrodenreaktion der einzelnen Systeme bei. Die Frage der Dauerhaftigkeit konnte im Rahmen dieses Forschungsvorhabens nicht zur Gänze geklärt werden. Die Ergebnisse aus dem AP 1a liefern einen wesentlichen Beitrag zur Beantwortung der offenen Fragestellung hinsichtlich der vorherrschenden Elektrodenreaktion. In Verbindung mit dem Pourbaixdiagramm für Kohlenstoff lässt sich für die Beschichtungssysteme CBCC 1 und CBCC 2, nach 500 h andauernder Polarisation mit 10 mA/m² in ges. Calziumhydroxidlösung, die vorherrschende Elektrodenreaktion als Sauerstoffelektrode verifizieren. Im AP 1b wurde festgestellt, dass die an einem Praxisobjekt applizierten Systeme CBCC 1 und CBCC 2 in der Lage sind, die Schutzkriterien zu erfüllen. Die an diesem Objekt erforderlichen Schutzspannungen liegen jeweils zwischen 1 und 2 V. Die Anodenstromdichten betragen ca. 2,5 mA/m². Aufgrund der hohen Depolarisationsraten kann das Niveau der anliegenden Anodenstromdichten in Zukunft noch nach unten angepasst werden. Die Ergebnisse aus dem AP 1b und 1a sind erst zeitlich nach Festlegung der Prüfparameter für das AP 2a erzielt worden. Mit den ursprünglich veranschlagten Stromdichten von max. 40 mA/m² traten langfristig nachfolgende Problemstellungen auf: Bei der Stromeinleitung mittels Primärelektrode und Stromdichten größer gleich 20 mA/m² wurde festgestellt, dass die Versuche bei allen Systemen eine deutliche Entkopplung zwischen Primärelektrode und Beschichtung verursacht haben. Dies ist auf die hohen lokalen Stromdichten am Übergang Primärelektrode/leitfähige Beschichtung zurückzuführen. Eine Untersuchung der erforderlichen Kontaktfläche der Primärelektrode bezogen auf die effektive Stromdichte konnte nicht erfolgen. Weiterhin wurden die Haftzugwerte über die Dauer der Polarisation untersucht und mit unpolarisierten Proben verglichen. Eine Reduktion des Verbundes infolge Polarisation mit den angesetzten Stromdichten konnte verzeichnet werden. Es wurde jedoch auch festgestellt, dass mit zunehmenden Probenalter auch reduzierte Haftzugwerte an den geschliffenen und unpolarisierten Oberflächen der Referenzprobekörper ermittelt wurden. Die Grundlagen für die Simulation konnten in AP 3 anhand der gewonnen Ergebnisse erstellt werden und Feldverteilungen unter Berücksichtigung verschiedener Parameter berechnet werden. Eine auf den gewonnenen Erkenntnisse basierende Modellentwicklung für die Dauerhaftigkeitsprognose unter variierenden Randbedingungen, wie sie für AP 4 vorgesehen war, konnte auf Basis der erzielten Ergebnisse nicht erfolgen. Dass die Beschichtungssysteme unter praxisüblichen Randbedingungen einsetzbar sind und bei dem Vergleich der Schutzspannung mit klassischen Systemaufbauten gleiche Schutzstromdichten erzielt werden, zeigt das AP 1b deutlich. Die zukünftigen Ergebnisse aus der Praxisanwendung (AP 1b) werden über die Projektlaufzeit hinaus ausgewertet und publiziert. Das Ziel des Vorhabens wurde teilweise erreicht. KW - KKS KW - Kathodischer Korrosionsschutz KW - Korrosion KW - Betonstahl KW - Stahlbeton KW - Beschichtung PY - 2015 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-336230 SP - 1 EP - 101 PB - Bundesanstalt für Materialforschung und-prüfung (BAM) / ibac RWTH Aachen AN - OPUS4-33623 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Preuß, Bianca A1 - Lindner, Thomas A1 - Hanisch, Niclas A1 - Giese, Marcel A1 - Schröpfer, Dirk A1 - Richter, Tim A1 - Rhode, Michael A1 - Lampke, Thomas T1 - Surface Functionalization of Novel Work‐Hardening Multi‐Principal‐Element Alloys by Ultrasonic Assisted Milling N2 - The development of multi‐principal‐element alloys (MPEAs) with unique characteristics such as high work hardening capacity similar to well‐known alloy systems like Hadfield steel X120Mn12 (ASTM A128) is a promising approach. Hence, by exploiting the core effects of MPEAs, the application range of conventional alloy systems can be extended. In the present study, work‐hardening MPEAs based on the equimolar composition CoFeNi are developed. Mn and C are alloyed in the same ratio as for X120Mn12. The production route consists of cast manufacturing by an electric arc furnace and surface functionalization via mechanical finishing using ultrasonic‐assisted milling (USAM) to initiate work hardening. The microstructure evolution, the hardness as well as the resulting oscillating wear resistance are detected. A pronounced lattice strain and grain refinement due to the plastic deformation during the USAM is recorded for the MPEA CoFeNi‐Mn12C1.2. Consequently, hardness increases by ≈380 HV0.025 in combination with a higher oscillating wear resistance compared to the X120Mn12. This shows the promising approach for developing work‐hardening alloys based on novel alloy concepts such as MPEAs. KW - Electric arc furnace KW - Finish milling KW - High manganese steels KW - Multi-principal element alloy KW - Ultrasonic-assisted milling KW - Work hardening PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-608008 DO - https://doi.org/10.1002/adem.202400339 SN - 1438-1656 SP - 1 EP - 12 PB - Wiley VHC-Verlag AN - OPUS4-60800 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Heyn, A. A1 - Meist, M. A1 - Michael, O. A1 - Babutzka, M. A1 - Valet, Svenja A1 - Ebell, Gino T1 - Electrochemical characterization of surfaces of galvanized steels under different exposure conditions using gel electrolytes N2 - The corrosion behavior of galvanized steels and zinc components under atmospheric exposure depends mostly on the corrosion product‐based cover layer formation under the prevailing conditions. The use of agar‐based gel electrolytes makes it possible to use electrochemical methods to obtain a characteristic value from these cover layers that describe their current and future protective capacity. It is shown here that different states of galvanized steel can be distinguished very well under laboratory conditions and that this method is also suitable for use under practical conditions. Based on the characteristic values and assuming future time of wetness, it is very easy to draw up a forecast for the future corrosion rate, which provides plausible values. KW - Materials Chemistry KW - Metals and Alloys KW - Surfaces, Coatings and Films KW - Mechanical Engineering KW - Mechanics of Materials KW - Environmental Chemistry KW - Corrosion KW - Znc PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-599234 DO - https://doi.org/10.1002/maco.202414389 SP - 1 EP - 16 PB - Wiley VHC-Verlag AN - OPUS4-59923 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rhode, Michael A1 - Nietzke, Jonathan A1 - Mente, Tobias T1 - Trapping and diffusion in high-pressure hydrogen charged CoCrFeMnNi high entropy alloy compared to austenitic steel 316L N2 - High entropy alloys (HEAs) have attracted considerable research attention as potential substitute materials for austenitic steels in high-pressure hydrogen environments. The corresponding hydrogen absorption, diffusion and trapping has received less scientific attention. Therefore, the CoCrFeMnNi-HEA was investigated and compared to an austenitic steel AISI 316L. Both were subjected to high-pressure hydrogen charging at 200 bar and 1000 bar. Thermal Desorption Analysis (TDA) was used to clarify the specific desorption behavior and hydrogen trapping. For this purpose, the underlying TDA spectra were analyzed in terms of a reasonable peak deconvolution into a defined number of peaks and the activation energies for the respective and predominant hydrogen trapping sites were then calculated. Both materials show comparable hydrogen diffusivity. However, there were significant differences in the absorbed hydrogen concentrations at both charging pressures. The calculated activation energies suggest strong hydrogen trapping in the CoCrFeMnNi-HEA. KW - High-entropy alloy KW - Hydrogen diffusion KW - Trapping KW - High-pressure charging KW - Thermal desorption analysis PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-611901 DO - https://doi.org/10.1016/j.ijhydene.2024.09.393 SN - 0360-3199 VL - 89 IS - 89 SP - 772 EP - 782 PB - Elsevier B.V. CY - Amsterdam, Netherlands AN - OPUS4-61190 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Rhode, Michael T1 - Normungsroadmap Wasserstofftechnologien 2024 N2 - Im Auftrag des Bundesministeriums für Wirtschaft und Klimaschutz (BMWK) wurden Anfang 2023 unter Leitung der Projektpartner DIN, DKE, DVGW, NWB, VDA, VDI und VDMA die Arbeiten an der Normungsroadmap Wasserstofftechnologien (NRM H2) begonnen. Ziel des Verbundprojekts war es, einen strategischen Fahrplan für eine schnelle und gezielte Erweiterung und Anpassung des technischen Regelwerks im Bereich der Wasserstofftechnologien auszuarbeiten und die aufgezeigten Lücken effizient zu schließen. Die Erarbeitung erfolgte in 39 Arbeitsgruppen mit einer Beteiligung von mehr als 600 Expertinnen und Experten. Die Clusterung erfolgte auf Basis von fünf großen Themenfeldern, die die gesamte Wertschöpfungskette abdecken: - Erzeugung - Infrastruktur - Anwendung - Qualitätsinfrastruktur - Weiterbildung, Zertifizierung und Sicherheit. Im Rahmen der des AK Infrastruktur erfolgte die Mitarbeit in der Arbeitsgruppe „Rohrleitungen“ (AG 2.1.1). Die AG war zuständig für die Ermittlung der Normungsbedarfe auf dem Gebiet der industriellen Rohrleitungen zur Werksversorgung sowie dem Gebiet der Flansche und ihren Verbindungen wie auch Prozessleitungen. Dies umfasst unter anderem Anforderungen für oberirdische oder in Kanälen verlegte oder erdgedeckte Rohrleitungen aus metallischen und nichtmetallischen Werkstoffen für Wasserstoff und -gemische. Mit dem Ziel, sicherer Betriebsbedingungen, waren hierbei insbesondere Anforderungen für industrielle Rohrleitungssysteme von Bedeutung (z. B. Normenreihe DIN EN 13480). Dabei unterscheiden sich die industriellen Rohrleitungssysteme von Fern- bzw. Transportleitungen, außerhalb der industriellen Werke, bspw. Raffinerien. Diese waren Bestandteil der AG 2.1.2 „Transportleitungen“. KW - Normung KW - Wasserstoff KW - Rohrleitungen KW - Metallische Werkstoffe KW - Regelwerke PY - 2024 SP - 49 EP - 54 AN - OPUS4-62442 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Diffusion in high-pressure hydrogen charged multi-principal element alloys CoCrFeMnNi and CoCrNi vs. AISI 316L N2 - Multi-principal element alloys (MPEAs) are innovative materials that have attracted extensive research attention within the last decade. MPEAs are characterized by a solid solution of equiatomic metallic elements. Depending on the number of elements, they are also referred as high entropy alloys (HEAs with n ≥ 4 elements like CoCrFeMnNi) and medium-entropy alloys (MEA with n = 3 elements CoCrNi). Depending on the alloy concept, MPEAs show exceptional properties in terms of mechanical performance or corrosion resistance at extreme environments. In that connection, hydrogen and its challenges for the most metallic materials gets more and more important. MPEAs are candidate materials for the substitution of conventional materials like austenitic stainless steels e.g., at very high-pressure up to 1000 bar. Those pressures are typically reached in valves or compressors for refueling of tanks with operational pressure of 700 bar. So far, the susceptibility of HEA/MEAs to hydrogen assisted cracking (if any) and the especially the underlying hydrogen uptake and diffusion was not within the scientific scope and not investigated in detail yet. For that reason, we focused on the hydrogen absorption the characterization of the hydrogen diffusion and trapping at elevated temperatures in a CoCrFeMnNi-HEA (each element with 20 at.-%) and CoCrNi-MEA, each element with 33.3 at.-%). As reference grade, the commercially available austenitic stainless steel AISI 316L was investigated. High-pressure hydrogen charging was conducted at different pressures in autoclave environment with maximum value of 1,000 bar. Thermal desorption analysis (TDA) via carrier gas hot extraction with coupled mass spectrometry was used with a max. heating rate of 0.5 K/s up to 650 °C. The measured desorption spectra of the different samples were deconvoluted into a defined number of individual peaks. The individually calculated peak temperatures allowed the definition of activation energies for predominant trap sites in the respective materials as well as the percentage share of the totally absorbed hydrogen concentration. The results present for the first time the complex interaction of both MPEAs and high-pressure hydrogen charging. A deconvolution of four peaks was selected and a main desorption peak was identified the dominant hydrogen trap containing the biggest share of the absorbed hydrogen concentration. The chemical composition an austenitic phase of both MPEAs is responsible for delayed hydrogen diffusion and strong, but mostly reversible, trapping. The comparison with the 316L samples showed significantly higher activation energies in the MPEAs, whereas hydrogen was also trapped at very high extraction temperatures. The absorbed maximum hydrogen concentration at 1,000 bar was 130 ppm for the CoCrFeMnNi-HEA, 50 ppm for the CoCrNi-MEA and 80 ppm for the 316L. It is interesting that the CoCrFeMnNi-HEA has obviously a way higher trapping capability compared to the conventional austenitic 316L, which could be a major advantage in terms of resistance to hydrogen assisted cracking. T2 - 47th MPA-Seminar CY - Stuttgart, Germany DA - 10.10.2023 KW - High-entropy alloy KW - Hydrogen KW - Diffusion KW - Thermal desorption analysis KW - Multiple-principal element alloy PY - 2023 AN - OPUS4-58675 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Tim T1 - Residual stresses in near-component specimens of a high and a medium entropy alloy due to tig and friction stir welding N2 - The new alloying concept of multi-element systems with defined entropy (HEA - High Entropy Alloy or MEA - Medium Entropy Alloy) is gaining increasing importance in materials research. Significantly improved properties or combinations of properties are shown by some HEA/MEA-systems. Thus, primarily the production and resulting microstructures of HEA as well as properties have been investigated so far. Furthermore, processing is a main issue to transfer HEA systems from the laboratory to real components. Since welding is the most important joining process for metals, it is crucial to investigate the influence of welding to guarantee component integrity. Welding leads to residual stresses, which significantly affect the component integrity. Hence, the focus of this study is the residual stress formation and distribution in a CoCrFeMnNi HEA and ternary CoCrNi MEA using two different welding processes: Tungsten Inert Gas (TIG) welding and soldi-state Friction Stir Welding (FSW). As a pathway for application of HEA in this investigation for the first-time residual stress analyses in realistic near-component specimens were performed. The residual stresses were determined by X-ray diffraction (XRD) on the surfaces of top and root weld side. The results were correlated with the local welding microstructures. The results show that both FSW and TIG generate significant tensile residual stresses on the weld surfaces in and transverse to the welding direction. In the case of FSW of the CoCrFeMnNi HEA, the longitudinal residual stresses are in the range of the yield strength of approx. 300 MPa in the weld zone. T2 - ICRS11 – 11th International Conference on Residual Stresses CY - Nancy, France DA - 27.03.2022 KW - High Entropy Alloy KW - Medium Entropy Alloys KW - Welding microstructure KW - Residual stresses PY - 2022 AN - OPUS4-55444 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk A1 - Rhode, Michael T1 - Local mechanical properties of TIG dissimilar metal welded CoCrFeMnNi high-entropy alloy to austenitic steel AISI 304 N2 - Multiple principal element alloys (MPEA) encompass the well-known high entropy alloys (HEAs). MPEA/HEA represent a new class of materials consisting of at least three alloying elements, each containing 5 to 35 at.-%. This alloying concept thus differs fundamentally from conventional materials such as steel or nickel alloys. For this purpose, the alloying elements are specifically selected, and the microstructures are adjusted in a single-phase and, in some cases, multi-phase manner. In particular, conflicting goals, such as the trade-off between strength and ductility in conventional steels, are overcome. In the last 20 years, however, the focus has been on material synthesis. With the increase in available material quantities, the focus is now on pro-cessing issues such as joining and welding processes. The weldability of MPEA has received very little atten-tion so far. Experience with dissimilar metal welds (DMWs) is completely lacking but is essential for the appli-cation of these materials in combination with conventional materials. The present study presents, comprehen-sive experimental results on the weldability of MPEA-DMWs. For that purpose, a Co20Cr20Fe20Mn20Ni20 HEA in cold-rolled and heat-treated condition was joined by means of tungsten inert gas welding (TIG) with the austenitic Cr-Ni steel AISI 304. The DMWs resulted in interesting mechanical properties. They were obtained by instrumented tensile tests as well as the local deformation in the weld area by using digital image correlation (DIC) technique. A significant softening in the heat-affected zone (HAZ) of the MPEAs as well as a slightly reduced tensile strength with a significant decrease of the elongation at fracture were found. The experiments provided proof in principle of the weldability of the MPEAs for DMWs with conventional materials that ensure a corresponding capability for mechanical loading. This allows further considerations on the application of these innovative materials. T2 - IIW Annual Assembly, Meeting of Commission C-II CY - Singapore DA - 18.07.2023 KW - High-entropy alloy KW - Welding KW - Microstructure KW - Mechanical properties KW - Dissimilar metal weld PY - 2023 AN - OPUS4-57978 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rhode, Michael A1 - Richter, Tim A1 - Mente, Tobias A1 - Mayr, P. A1 - Nitsche, A. T1 - Thickness and microstructure effect on hydrogen diffusion in creep‑resistant 9% Cr P92 steel and P91 weld metal N2 - Martensitic 9% Cr steels like P91 and P92 show susceptibility to delayed hydrogen assisted cracking depending on their microstructure. In that connection, effective hydrogen diffusion coefficients are used to assess the possible time-delay. Limited data on room temperature diffusion coefficients reported in literature vary widely by several orders of magnitude (mostly attributed to variation in microstructure). Especially P91 weld metal diffusion coefficients are rare so far. For that reason, electrochemical permeation experiments had been conducted using P92 base metal and P91 weld metal (in as-welded and heat-treated condition) with different thicknesses. From the results obtained, diffusion coefficients were calculated using to different methods, time-lag, and inflection point. Results show that, despite microstructural effects, the sample thickness must be considered as it influences the calculated diffusion coefficients. Finally, the comparison of calculated and measured hydrogen concentrations (determined by carrier gas hot extraction) enables the identification of realistic diffusion coefficients. KW - Creep-resistant steel KW - Diffusion KW - Hydrogen assisted cracking KW - Welding KW - Electrochemical permeation PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-540645 DO - https://doi.org/10.1007/s40194-021-01218-9 SN - 0043-2288 SP - 1 EP - 16 PB - Springer Nature Switzerland AG AN - OPUS4-54064 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Giese, Marcel T1 - Experimentelle Charakterisierung der WIG-Schweißeignung einer Hoch- und Mittelentropie-Legierung N2 - Hoch- und Mittelentropie-Legierungen (engl. High/Medium Entropy Alloys–HEA/MEA) sind relativ neue Werkstoffklassen. Im Gegensatz zu herkömmlichen Legierungen bestehen HEA aus fünf bzw. MEA aus drei oder vier Legierungselementen im äquiatomaren Gleichgewicht. Um diese als reale Bauteile in die Anwendung zu überführen, muss die Verarbeitbarkeit ausführlich erforscht werden. In dieser Präsentation werden dafür erste Ergebnisse der schweißtechnischen Verarbeitung mittels WIG-Schweißen dargestellt. Dazu wurden zunächst die Schweißparameter mit einer Referenzlegierung (Ni-Basislegierung: 2.4858) bestimmt und auf eine CoCrFeMnNi-HEA sowie eine CoCrNi-MEA übertragen. T2 - OVGU-Kolloquium CY - Online meeting DA - 23.06.2021 KW - Hochentropielegierung KW - Mediumentropielegierung KW - WIG-Schweißen PY - 2021 AN - OPUS4-56621 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sprachmann, J. A1 - Grabicki, N. A1 - Möckel, Anna A1 - Maltitz, J. A1 - del Refugio Monroy Gómez, J. A1 - Smales, Glen Jacob A1 - Dumele, O. T1 - Substituted Benzophenone Imines for COF Synthesis via Formal Transimination N2 - Covalent organic frameworks (COFs) are a prominent class of organic materials constructed from versatile building blocks via reversible reactions. The quality of imine-linked COFs can be improved by using amine monomers protected with benzophenone forming benzophenone imines. Here, we present a study on substituted benzophenones in COF synthesis via formal transimination. 12 para-substituted N-aryl benzophenone imines, with a range of electron-rich to electron-poor substituents, were prepared and their hydrolysis kinetics were studied spectroscopically. All substituted benzophenone imines can be employed in COF synthesis and lead to COFs with high crystallinity and high porosity. The substituents act innocent to COF formation as the substituted benzophenones are cleaved off. Imines can be tailored to their synthetic demands and utilized in COF formation. This concept can make access to previously unattainable, synthetically complex COF monomers feasible. KW - Materials Chemistry KW - Metals and Alloys KW - Surfaces, Coatings and Films KW - General Chemistry KW - Ceramics and Composites KW - Electronic, Optical and Magnetic Materials KW - Catalysis PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-586449 DO - https://doi.org/10.1039/D3CC03735E SN - 1359-7345 SP - 1 EP - 4 PB - Royal Society of Chemistry (RSC) AN - OPUS4-58644 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dal Molin, E. S. A1 - Henning, L. M. A1 - Müller, J. T. A1 - Smales, Glen Jacob A1 - Pauw, Brian Richard A1 - Bekheet, M. F. A1 - Gurlo, A. A1 - Simon, U. T1 - Robocasting of ordered mesoporous silica‐based monoliths: Rheological, textural, and mechanical characterization N2 - Hierarchically porous, high‐surface‐area silica materials are excellent candidates for multiple applications like catalysis and environmental remediation. Shaping these materials with additive manufacturing (AM) techniques, like robocasting, could enable their use with the benefit of on‐demand, customized shaping and maximizing performance. Herein, ordered mesoporous silica COK‐12 slurries were robocasted into monoliths, containing different ratios of uncalcined COK‐12 and sodium bentonite (0–25 wt.%). The rheology of the mixed slurries is characterized by lower flow indexes (0.69 vs. 0.32) and higher yield stresses (96 vs. 259 Pa) compared to pure COK‐12 ones. Monoliths were printed in woodpile structures and calcined at 600°C. Micro‐CT measurements showed a linear shrinkage of 25% after calcination. Mechanical characterization showed increased uniaxial strength (0.20 ± 0.07 to 1.0 ± 0.3 MPa) with increasing binder/solids ratio from 13 to 25%. The amorphous, mesoporous structure of COK‐12 was retained. The structures exhibited open porosities of 52 ± 4% and showed higher specific mesopore volumes, and increased average mesopore size (6 vs. 8 nm) compared to COK‐12. Small‐angle x‐ray scattering analysis revealed an increased lattice parameter (10.3 vs. 11.0 nm) and reduced wall thickness (3.1 nm vs. 4.1 nm) of the COK‐12 in the monoliths. These properties indicate suitability for their application as porous supports and adsorbents. KW - Industrial and Manufacturing Engineering KW - Additive manufacturing KW - OMS KW - Porous materials KW - Robocasting KW - X-ray scattering KW - MOUSE PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-582503 DO - https://doi.org/10.1002/nano.202300109 VL - 4 IS - 11-12 SP - 615 EP - 631 PB - Wiley-VCH GmbH AN - OPUS4-58250 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Foroutan, Farzad A1 - Abrahams, Isaac A1 - Smales, Glen Jacob A1 - Kanwal, Nasima A1 - di Pasquale, Roberto A1 - Knowles, Jonathan C. A1 - Smith, Andrew J. A1 - Carta, Daniela T1 - A sol-gel templating route for the synthesis of hierarchical porous calcium phosphate glasses containing zinc N2 - Hierarchical porous phosphate-based glasses (PPG) have great potential in biomedicine. Micropores (pore size <2 nm) increase the surface area, mesopores (pore size 2–50 nm) facilitate the absorption and diffusion of therapeutic ions and molecules making them ideal controlled delivery systems, while macropores (pore size >50 nm) facilitate the movement and diffusion of cells and fluids. In addition, the bioresorbability of PPG allows for their complete solubility in body fluid, alongside simultaneous formation of new tissue. Making PPG via the traditional melt-quenching (MQ) synthesis method used for phosphate-based glasses (PG), is not straightforward. Hence, we present here a route for preparing such glasses using a combination of sol-gel (SG) and templating methods. Hierarchical PPG in the P₂O₅–CaO–Na₂O system with the addition of 1, 3 and 5 mol % of Zn²⁺ were prepared with pore dimensions ranging from the micro-to the macro scales using Pluronic 123 (P123) as a surfactant. The presence of micropores (0.30–0.46 nm), mesopores (1.75–9.35 nm) and macropores (163–207 nm) was assessed via synchrotron-based Small-Angle X-ray Scattering (SAXS), with the presence of the latter two confirmed by Scanning Electron Microscopy (SEM). Structural characterisation performed using ³¹P solid state magic angle spinning nuclear magnetic resonance (MAS NMR) and Fourier Transform Infrared (FTIR) spectroscopies shows the presence of Q², Q¹ and Q⁰ phosphate species with a predominance of Q¹ species in all compositions. Dissolution studies in deionised (DI) water confirm that controlled release of phosphates, Ca²⁺, Na⁺ and Zn²⁺ is achieved over a period of 7 days. In particular, the release of Zn²⁺ is proportional to its loading, making its delivery particularly easy to control. KW - Sol-gel KW - Phosphate-based glasses KW - Mesoporous materials KW - Hierarchical porosity PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-613698 DO - https://doi.org/10.1016/j.ceramint.2024.07.180 SN - 0272-8842 VL - 50 IS - 20, Part A SP - 38174 EP - 38182 PB - Elsevier CY - Amsterdam AN - OPUS4-61369 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hayward, E. C. A1 - Smales, Glen Jacob A1 - Pauw, Brian Richard A1 - Takeguchi, M. A1 - Kulak, A. A1 - Hunter, R. D. A1 - Schnepp, Z. T1 - The effect of catalyst precursors on the mechanism of iron-catalysed graphitization of cellulose N2 - Iron-catalysed graphitization of biomass is a simple and sustainable route to carbons with high graphitic content. It uses abundant precursors and moderate processing temperatures and generates carbons with high porosity. Recently, it has been demonstrated that the choice of biomass precursor can have a significant impact on the textural and compositional properties of the resulting carbon. In this paper, we demonstrate that the choice of catalyst is also critical to the carbon structure. Aqueous iron(III) nitrate and iron(III) chloride convert cellulose to carbons with very different textural properties. This is due to the choice of iron catalyst changing the mechanism of cellulose decomposition and also the nature of the active graphitization catalyst. KW - Catalyst KW - Carbon materials KW - Cellulose KW - Small-angle scattering KW - Green energy KW - Graphitic carbon KW - Green synthesis PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-614800 DO - https://doi.org/10.1039/D4SU00365A SP - 1 EP - 10 PB - Royal Society of Chemistry (RSC) AN - OPUS4-61480 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hallier, Dorothea C. A1 - Smales, Glen Jacob A1 - Seitz, H. A1 - Hahn, Marc Benjamin T1 - Bio-SAXS of single-stranded DNA-binding proteins: Radiation protection by the compatible solute ectoine N2 - Small-angle X-ray scattering (SAXS) can be used for structural determination of biological macromolecules and polymers in their native states (e.g. liquid phase). This means that the structural changes of (bio-)polymers, such as proteins and DNA, can be monitored in situ to understand their sensitivity to changes in chemical environments. In an attempt to improve the reliability of such experiments, the reduction of radiation damage occurring from exposure to X-rays is required. One such method, is to use scavenger molecules to protect macromolecules against radicals produced during radiation exposure, such as reactive oxygen species (ROS). In this study we investigate the feasibility of applying the compatible solute, osmolyte and radiation protector Ectoine (THP(B)), as a scavenger molecule during SAXS measurements of the single-stranded DNA-binding protein Gene-V Protein (G5P/GVP). In this case, we monitor the radiation induced changes of G5P during bio-SAXS measurments and the resulting microscopic energy-damage relation was determined from microdosimetric calculations by Monte-Carlo based particle scattering simulations with TOPAS/Geant4 and a custom target-model. This resulted in a median-lethal energy deposit of pure G5P at 4 mg mL−1 of E1/2 = 7 ± 5 eV, whereas a threefold increase of energy-deposit was needed under the presence of Ectoine to reach the same level of damage. This indicates that Ectoine increases the possible exposure time before radiation-damage to G5P is observed. Furthermore, the dominant type of damage shifted from aggregation in pure solutions towards a fragmentation for solutions containing Ectoine as a cosolute. These results are interpreted in terms of indirect radiation damage by reactive secondary species, as well as post-irradiation effects, related to preferential-exclusion of the cosolute from the protein surface. Hence, Ectoine is shown to provide a non-disturbing way to improve structure-determination of proteins via bio-SAXS in future studies. KW - BioSAXS KW - Bio-SAXS KW - Cosolute KW - Ectoine KW - G5P KW - GVP KW - Radiation damage KW - Radical Scavenger KW - Single-stranded DNA-binding proteins KW - X-ray scattering KW - DNA KW - ssDNA KW - Protein KW - SAXS KW - Small-angle xray scattering KW - McSAS3 KW - Dosimetry KW - Microdosimetry KW - Geant4 KW - Geant4-DNA KW - Topas KW - Topas-MC KW - Monte-Carlo simulations KW - Particle scattering simulations KW - Topas-nBio KW - OH Radical KW - OH radical scavenger KW - LEE KW - Ionizing radiation damage KW - Protein unfolding KW - Ectoin PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-568909 DO - https://doi.org/10.1039/d2cp05053f SN - 1463-9076 SN - 1463-9084 VL - 25 IS - 7 SP - 5372 EP - 5382 PB - Royal Society of Chemistry CY - Cambridge AN - OPUS4-56890 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hallier, Dorothea C. A1 - Smales, Glen Jacob A1 - Seitz, H. A1 - Hahn, Marc Benjamin T1 - Inside back cover for the article "Bio-SAXS of single-stranded DNA-binding proteins: Radiation protection by the compatible solute ectoine" N2 - Showcasing research from the Federal Institute for Material Research and Testing Berlin and Fraunhofer Institute for Celltherapy and Immunology Branch Bioanalytics and Bioprocesses Potsdam. Bio-SAXS of single-stranded DNA-binding proteins: Radiation protection by the compatible solute ectoine. We aimed to increase the possible undisturbed exposure time during bio-SAXS measurements of single-stranded DNA-binding proteins. Therefore small angle X-ray scattering was performed on Gene-V Protein (G5P/GVP), which is involved in DNA repair processes. To achieve this, irradiations were performed in presence and absence of the hydroxyl-radical scavenger and osmolyte Ectoine, which showed efficient radiation protection and prevented protein aggregation, thus allows for a non-disturbing way to improve structure-determination of biomolecules. KW - Bio-SAXS KW - BioSAXS KW - Cosolute KW - DNA KW - Dosimetry KW - Ectoin KW - Ectoine KW - G5P KW - GVP KW - Geant4 KW - Geant4-DNA KW - Ionizing radiation damage KW - LEE KW - McSAS3 KW - Microdosimetry KW - Monte-Carlo simulations KW - OH Radical KW - OH radical scavenger KW - Protein KW - Protein unfolding KW - Radiation damage KW - Radical Scavenger KW - SAXS KW - Single-stranded DNA-binding proteins KW - Small-angle xray scattering KW - Topas-MC KW - Topas-nBio KW - TopasMC KW - X-ray scattering KW - Particle scatterin simulations KW - ssDNA PY - 2023 DO - https://doi.org/10.1039/D3CP90056H SN - 1463-9076 SN - 1463-9084 VL - 25 IS - 7 SP - 5889 PB - Royal Society of Chemistry CY - Cambridge AN - OPUS4-57006 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hunter, R. D. A1 - Hayward, E. C. A1 - Smales, Glen Jacob A1 - Pauw, Brian Richard A1 - Kulak, A. A1 - Guan, S. A1 - Schnepp, Z. T1 - The effect of nitrogen on the synthesis of porous carbons by iron-catalyzed graphitization N2 - This paper reports a systematic study into the effect of nitrogen on iron-catalyzed graphitization of biomass. Chitin, chitosan, N-acetylglucosamine, gelatin and glycine were selected to represent nitrogen-rich saccharides and amino-acid/polypeptide biomass precursors. The materials were pyrolyzed with an iron catalyst to produce carbons with a wide range of chemical and structural features such as mesoporosity and nitrogen-doping. Many authors have reported the synthesis of nitrogen-doped carbons by pyrolysis and these have diverse applications. However, this is the first systematic study of how nitrogen affects pyrolysis of biomass and importantly the catalytic graphitization step. Our data demonstrates that nitrogen inhibits graphitization but that some nitrogen survives the catalytic graphitization process to become incorporated into various chemical environments in the carbon product. KW - Graphitization KW - Nanoparticles KW - Nanocomposite KW - Porous carbon KW - Nitrogen KW - Scattering PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-575351 DO - https://doi.org/10.1039/d3ma00039g VL - 4 SP - 2070 EP - 2077 PB - Royal Society of Chemistry AN - OPUS4-57535 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hahn, Marc Benjamin T1 - Extending Bio-SAXS measurements of Single-Stranded DNA-Binding Proteins: Radiation Protection of G5P by Cosolutes N2 - Small-angle X-ray scattering (SAXS) can be used for structural de- termination of biological macromolecules and polymers in their na- tive states. To improve the reliability of such experiments, the re- duction of radiation damage occurring from exposure to X-rays is needed.One method, is the use of scavenger molecules that protect macromolecules against radicals produced by radiation exposure.In this study we investigate the feasibility to apply the compatible solute, osmolyte and radiation protector Ectoine (THP(B)) as a scavenger throughout SAXS measurements of single-stranded DNA-binding protein Gene-V Protein (G5P/GVP). Therefore we monitor the radiation induced changes of G5P during bio-SAXS. The resulting microscopic energy-damage relation was determined by particle scattering simu- lations with TOPAS/Geant4. The results are interpreted in terms of radical scavenging as well as post-irradiation effects, related to preferential-exclusion from the protein surface. Thus, Ectoine provides an non-disturbing way to improve structure-determination of proteins via bio-SAXS in future studies. T2 - MultiChem Conference 2023 CY - Prague, Czech Republic DA - 26.04.2023 KW - Bio-SAXS KW - BioSAXS KW - Compatible solute KW - Cosolute KW - DNA KW - Dosimetry KW - Ectoin KW - Ectoine KW - Ectoin KW - G5P KW - GVP KW - Geant4 KW - Geant4-DNA KW - Gene five protein KW - Hydroxyectoine KW - Ionizing radiation damage KW - LEE KW - McSAS3 KW - Microdosimetry KW - Monte-Carlo simulations KW - OH Radical KW - OH radical scavenger KW - Osmolyte KW - Particle scattering simulations KW - Protein KW - Protein unfolding KW - Proteins KW - ROS KW - Radiation damage KW - Radical Scavenger KW - Radical scavenger KW - SAXS KW - Single-stranded DNA-binding proteins KW - Small-angle xray scattering KW - Topas KW - Topas-MC KW - Topas-nBio KW - X-ray scattering KW - ssDNA KW - Median lethal energy deposit PY - 2023 AN - OPUS4-57407 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Pauw, Brian Richard A1 - Smales, Glen Jacob T1 - Electric Safety Interlock N2 - This interlock is designed to prevent electrical shock from high voltage (>60V) equipment. While the general safety interlock can be generically applied, this particular example employs an external vacuum-activated switch. It is for safeguarding human operations inside a vacuum sample chamber while the chamber doors are open. The circuit is closed (output is active) when a sufficient level of vacuum is reached, i.e. when all accessible openings are necessarily closed. The initial application is to interrupt power to a 220V, 250W heating cartridge (itself mounted inside a small sample holder with potentially exposed contacts) when the sample chamber is open. The external circuit can be modified to use different interlock mechanisms as needed. Note that the external interlock circuit is only a single circuit (with two signal lines) and thus is not protected against external shorts. To accomodate a range of safety interlocks, the 4-pin M12 connector is wired as follows: Pin 1 (Brown): +24V for power supply, max current 0.6A Pin 2 (White): Safety interlock system signal 1 (0 or 24V) Pin 3 (Blue) : Safety interlock system signal 2 (0 or 24V) Pin 4 (Black): 0V for power supply The safety is interlocked (output active) when both signal pins are set high (24V), with sufficient current to activate the two relays. Pin 1 and 4 can be used to power safety hardware (such as light curtains or proximity detectors) with 24VDC up to a current of 0.6A. A larger power supply can be installed when higher currents are needed, while staying within the current limits imposed by the wiring cross-section. KW - Electric Safety Interlock KW - MOUSE KW - 60-230V PY - 2023 DO - https://doi.org/10.6084/m9.figshare.22265920.v1 PB - Digital Science CY - Cambridge, MA, USA AN - OPUS4-57138 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - X-ray Scattering USAXS/SAXS/WAXS (/XRD/PDF) N2 - A ten minute introduction to the technique of X-ray scattering. This talk discusses the foundation and the resulting morphological parameters that can be obtained from the technique. The talk is prepared for discussion within the framework of the OECD REACH guideline for nanomaterials. T2 - Digitaler Info-Tag "Nano or not Nano" CY - Berlin, Germany DA - 16.02.2023 KW - X-ray scattering KW - BAM Academy KW - SAXS KW - XRD KW - WAXS KW - Nanomaterial KW - REACH KW - OECD KW - Guideline PY - 2023 AN - OPUS4-57013 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael A1 - Wetzel, Annica A1 - Oczan, Ozlem A1 - Nietzke, Jonathan A1 - Richter, Tim A1 - Schröpfer, Dirk T1 - Hydrogen diffusion and local Volta potential in high- and medium-entropy alloys N2 - High-entropy alloys (HEAs) are characterized by a solid solution of minimum five and medium-entropy alloys (MEAs) of minimum three principal alloying elements in equiatomic proportions. They show exceptional application properties, such as high-strength and ductility or corrosion resistance. Future HEA/MEA-components could be exposed to hydrogen containing environments like vessels for cryogenic or high-pressure storage where the hydrogen absorption and diffusion in these materials is of interest. In our study, we investigated the HEA Co20Cr20Fe20Mn20Ni20 and the MEA Co33.3Cr33.3Ni33.3. For hydrogen ingress, cathodic charging was applied and diffusion kinetic was measured by high-resolution thermal desorption spectros-copy using different heating rates up to 0.250 K/s. Peak deconvolution resulted in high-temperature desorption peaks and hydrogen trapping above 280 °C. A total hydrogen concentration > 40 ppm was identified for the MEA and > 100 ppm for HEA. This indicates two important effects: (1) delayed hydrogen diffusion and (2) considerable amount of trapped hydrogen that must be anticipated for hydrogen assisted cracking phenomenon. Local electrochemical Volta potential maps had been measured for the hydrogen free condition by means of high-resolution Scanning Kelvin Probe Force Microscopy (SKPFM). T2 - Symposium on Materials and Joining Technology CY - Online meeting DA - 07.09.2020 KW - Hydrogen KW - High-entropy alloy KW - Diffusion KW - Scanning kelvin probe force microscopy KW - Corrosion PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-511684 DO - https://doi.org/10.1088/1757-899X/882/1/012015 VL - 882 SP - 1 EP - 15 PB - IOP Publishing CY - Bristol AN - OPUS4-51168 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Tim A1 - Schröpfer, Dirk A1 - Rhode, Michael A1 - Börner, Andreas T1 - Influence of modern machining processes on the surface integrity of high-entropy alloys N2 - High Entropy Alloys (HEAs) are a recent class of materials. In contrast to conventional alloys, HEAs consist of five alloying elements in equiatomic equilibrium. The high entropy effect is due, among other things, to the increased configuration entropy, which promotes solid solution formation. Many HEAs have enormous application potential due to excellent structural property combinations from very low to high temperatures. For the introduction of HEAs in real components, however, the question of the applicability of machining production technologies for component manufacture is of central importance. This has so far received Little attention in global materials research. Reliable and safe processing is essential for the demand of economical component production for potential areas of application, e.g. in power plant technology. For metals, milling is the standard machining process. This article presents the results of machining analyses. It focuses on the surface integrity resulting from the milling process on a Co20Cr20Fe20Mn20Ni20-HEA. For this purpose, investigations were carried out using ball nose end milling tools for conventional milling process in comparison to an innovative hybrid process available at BAM Berlin, Ultrasonic-Assisted Milling (USAM). USAM promises a lower Degradation of the surface properties due to lower loads on the workpiece surface during machining. For this purpose, basic milling parameters (cutting speed and tooth feed) were systematically varied and cutting forces were measured during the milling experiments. The subsequent Analysis of these forces allows an understanding of the mechanical loads acting on the tool and component surface. These loads cause topographical, mechanical and microstructural influences on the surface and consequently on the surface integrity. For their characterization, light and scanning electron microscopy were used, and the roughness and residual stresses via X-ray diffraction were measured. The results indicate significant advantages using USAM, especially due to reduced cutting forces compared to the conventional milling process. This causes lower mechanical loads on the tool and surface, combined with lower tensile residual stresses on and below the surface, and ultimately results in a significantly enhanced surface integrity. T2 - Symposium on Materials and Joining Magdeburg 2020 CY - Online meeting DA - 07.09.2020 KW - High entropy alloy KW - Machining KW - Ultrasonic machining PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-512958 DO - https://doi.org/10.1088/1757-899X/882/1/012016 VL - 882 IS - 012016 SP - 1 EP - 11 PB - Institute of Physics CY - London AN - OPUS4-51295 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rhode, Michael A1 - Nietzke, Jonathan A1 - Richter, Tim A1 - Mente, Tobias A1 - Mayr, P A1 - Nitsche, A T1 - Hydrogen effect on mechanical properties and cracking of creep‑resistant 9% Cr P92 steel and P91 weld metal N2 - Martensitic 9% Cr steels like P91 and P92 can show an increased susceptibility to delayed hydrogen-assisted cracking. The focus of this study was the microstructure and heat treatment efect on the mechanical properties of P92 base material and P91 multi-layer weld metal in both as-welded and post weld heat treated (PWHT) condition. Tensile tests with hydrogen free reference samples and electrochemically hydrogen charged samples were carried out; the mechanical properties were assessed and supported by detailed fractographic analysis. Finally, a hydrogen and microstructure-dependent fracture criterion is established. All investigated microstructures showed a hydrogen-infuenced degradation of the mechanical properties compared to the hydrogen-free reference samples. The as-welded martensitic P91 weld metal had the highest degree of degradation in the presence of hydrogen. The P91 PWHT weld metal and the P92 base material had comparable properties. From that point of view, a signifcantly increased risk for hydrogen-assisted cold cracking during welding fabrication of P91 weld joints must be considered before any heat treatment is conducted. T2 - IIW Annual Assembly, Meeting of Commission IX-C CY - Tokyo, Japan DA - 16.07.2022 KW - Creep-resisting materials KW - Welding KW - Hydrogen assisted cracking KW - Hydrogen embrittlement KW - Mechanical properties PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-564070 DO - https://doi.org/10.1007/s40194-022-01410-5 SN - 0043-2288 SP - 1 EP - 12 PB - Springer Nature CY - Basel (CH) AN - OPUS4-56407 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Buzolin, R. H. A1 - Richter, Tim A1 - Pixner, F. A1 - Rhode, Michael A1 - Schröpfer, Dirk A1 - Enzinger, N. T1 - Microstructure characterisation of multi-principal element alloys welds produced by electron beam welding N2 - This work explores the feasibility of producing bead-on-plate welds of a CrCoNi medium entropy alloy and a CrMnFeCoNi high entropy alloy using electron beam welding. The alloys were welded in two states: one in an as-cold-rolled condition and the other in an annealed condition. In addition, the materials are welded with two different parameters. The FCC microstructure of the welds is investigated using scanning electron microscopy assisted by energy-dispersive X-ray spectroscopy and electron-backscattered diffraction. The impact of the weld on the microstructure is discussed. The heat-affected zone is negligible for the annealed condition of both medium and high entropy alloys since there is no driving force for recrystallisation and the exposure time to high temperature is insufficient for grain coarsening. The texture formed in the fusion zone is also discussed and compared to the texture in the base metal and the heat-affected zone. Although the grain growth along the (100) crystallographic direction is preferential in all cases, the crystallographic texture type differs from each weld. Higher hardness values are measured in the medium entropy alloy’s base metal and fusion zone than in the high entropy alloy. KW - Multi-principal element alloy KW - Electron backscattered diffraction KW - Electron beam welding KW - High-entropy alloy KW - Microstructure characterization PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-568129 DO - https://doi.org/10.1016/j.matdes.2023.111609 SN - 1873-4197 VL - 225 SP - 1 EP - 14 PB - Elsevier Science CY - Amsterdam [u.a.] AN - OPUS4-56812 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Richter, Tim A1 - Schröpfer, Dirk A1 - Rhode, Michael T1 - Residual stresses in a high- and a medium-entropy alloy due to TIG and friction stir welding N2 - The new alloying concept of multi-element systems with defined entropy (HEA—high-entropy alloy; MEA—medium-entropy alloy) is gaining increasing importance in materials research. Significantly improved properties or combinations of properties are shown by some HEA/MEA systems. Thus, primarily the production and resulting microstructures of HEA, as well as its properties, have been investigated so far. Furthermore, processing is a main issue in transferring HEA systems from the laboratory to real components. Since welding is the most important joining process for metals, it is crucial to investigate the influence of welding to guarantee component integrity. Welding leads to residual stresses, which significantly affect the component integrity. Hence, the focus of this study is the residual stress formation and distribution in a CoCrFeMnNi HEA and ternary CoCrNi MEA using two different welding processes: tungsten inert gas (TIG) welding and solid-state friction stir welding (FSW). As a pathway for the application of HEA in this investigation, for the first time, residual stress analyses in realistic near-component specimens were performed. The residual stresses were determined by X-ray diffraction (XRD) on the surfaces of top and root weld side. The results were correlated with the local welding microstructures. The results show that both FSW and TIG generate significant tensile residual stresses on the weld surfaces in, and transverse to, the welding direction. In the case of FSW of the CoCrFeMnNi HEA, the longitudinal residual stresses are in the range of the yield strength of approx. 260 MPa in the weld zone. KW - High entropy alloy KW - Welding KW - Residual stresses KW - Microstructure PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-567039 DO - https://doi.org/10.3390/jmmp6060147 SN - 2504-4494 VL - 6 IS - 6 SP - 1 EP - 11 PB - MDPI CY - Basel AN - OPUS4-56703 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - Reimagining user-driven science N2 - The materials scientists we work with do not want (or need) to learn the ways of the scatterer; they are primarily interested in obtaining trustworthy, authoritative answers. In particular, they need structural understanding in light of the wider framework of their experiment(s). Our interest, therefore, lies in helping them attain this this interconnected understanding, while using such investigations to further hone our methodology to approximate perfection. While perfection is by definition an unattainable goal, we have spent the last 15+ years exploring and expanding on many of its constituent aspects (often together with likeminded people) [1]. These aspects include: developing various visualization and simulation tools, deconstructing data corrections and uncertainty estimation, advancing analysis methods, quantifying questions on traceability, documentation, reproducible automation of synthesis-, measurement- and data pipelines, data visualization, exploration and education, and many more… As we explored these individual aspects, it has become clear that high quality output demands involving ourselves in the entire experimental workflow, with all associated aspects. This allows you to establish trustworthy links between parameters, structure, and performance. Through multiple cross-checks and validations, we can furthermore assign a degree of confidence to our findings. This is what we call the holistic approach. This talk will briefly define perfection in scattering experiments, expand on the holistic approach, and show examples to demonstrate its benefits. T2 - Invited talk - special event CY - Trieste, Italy DA - 15.05.2025 KW - X-ray scattering KW - Holistic experiments KW - Laboratory management KW - Laboratory automation KW - Data stewardship KW - User support PY - 2025 AN - OPUS4-63372 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - and now it's bigger…: setting up for large scale experimentation N2 - In our laboratory, we rely heavily on automation for synthesis and measurement. Done right, automation can deliver reliable quantities of excruciatingly detailed data, produced in a reproducible and traceable way. This data then needs sorting and organising, and a good structure of metadata is a good start to long-lasting data. This metadata collection is an essential part of our “holistic experimentation”-approach. In this approach, we try to ensure that all aspects of the experimental chain are performed to a high standard, so that experimental integrity is maintained. In other words: as a failure in one of the components of the chain can make an entire experiment worthless, we must ensure each component is done (and documented) well. In this talk, we show how we 1) synthesise well-documented sample series, 2) apply a complete end-to-end X-ray scattering characterisation methodology to those samples, and 3) can link the data from the synthesis to the structural details obtained from the scattering experiments in a visual dashboard. Furthermore, we will show examples on how data can be organised in hierarchical structures in HDF5-based datafiles, and how this helps move towards more trustworthy, traceable science. T2 - Future Labs Live 2025 CY - Basel, Switzerland DA - 27.05.2025 KW - Lab automation KW - Holistic experiments KW - Synthesis KW - Traceability KW - Data stewardship PY - 2025 AN - OPUS4-63373 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Monroy, José del Refugio A1 - Deshpande, Tejas A1 - Schlecht, Joël A1 - Douglas, Clara A1 - Stirling, Robbie A1 - Grabicki, Niklas A1 - Smales, Glen Jacob A1 - Kochovski, Zdravko A1 - Fabozzi, Filippo Giovanni A1 - Hecht, Stefan A1 - Feldmann, Sascha A1 - Dumele, Oliver T1 - Homochiral versus racemic 2D covalent organic frameworks N2 - The synthesis of homochiral two-dimensional covalent organic frameworks (2D COFs) from chiral π-conjugated building blocks is challenging, as chiral units often lead to misaligned stacking interactions. In this work, we introduce helical chirality into 2D COFs using configurationally stable enantiopure and racemic [5]helicenes as linkers in the backbone of 2D [5]HeliCOFs as powders and films. Through condensation with 1,3,5-triformylbenzene (TFB) or 1,3,5-triformylphloroglucinol (TFP), our approach enables the efficient formation of a set of homochiral and racemic 2D [5]HeliCOFs. The resulting carbon-based crystalline and porous frameworks exhibit distinct structural features and different properties between homochiral and racemic counterparts. Propagation of helical chirality into the backbone of the crystalline frameworks leads to the observation of advanced chiroptical properties in the far-red visible spectrum, along with a less compact structure compared with the racemic frameworks. Homogeneous thin films of [5]HeliCOFs disclosed photoluminescent properties arising from the controlled growth of highly ordered π-conjugated lattices. The present study offers insight into general chiral framework formation and extends the Liebisch−Wallach rule to 2D COFs. KW - Chirality KW - Covalent organic frameworks KW - Diffraction KW - Lattices KW - Thin films PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-633755 DO - https://doi.org/10.1021/jacs.5c01004 SN - 0002-7863 VL - 147 IS - 21 SP - 17750 EP - 17763 PB - American Chemical Society (ACS) CY - Washington, DC AN - OPUS4-63375 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Vereinfachte Prüfmethode zur Bewertung der Gefahr wasserstoffunterstützter Kaltrisse (HACC) beim Lichtbogenschweißen hochfester Stähle N2 - Die Präsentation gibt einen Kurzüberblick über die Versuchsmethodik und den erreichten Projektfortschritt des IGF-Projektes 01IF22624N bzw. DVS-Nr. 01.3410. Ziel der Untersuchungen ist eine Methodik für eine vereinfachte Probenform zur Bewertung der Kaltrissanfälligkeit durch Wasserstoff bei hochfesten, geschweißten Stählen. Dazu wird ISO 3690 (Quantifizierung des H-Gehaltes) mit direkt prüfbaren Querzugproben kombiniert, die die realistische Bewertung der Schweißnaht unter industriepraktischen Parametern ermöglicht. T2 - Sitzung des NA 092-00-05 GA Gemeinschaftsarbeitsausschuss NAS/NMP: Zerstörende Prüfung von Schweißverbindungen (DVS AG Q 4/Q 4.1) CY - Online meeting DA - 20.03.2025 KW - Schweißnaht KW - Kaltrissbildung KW - Wasserstoff KW - Prüfung KW - ISO 3690 PY - 2025 AN - OPUS4-62759 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Boschmann Käthler, C. A1 - Ebell, Gino A1 - Keßler, S. A1 - Schiegg, Y. A1 - Dauberschmidt, C. A1 - Angst, U. M. T1 - A comparison of methods to assess the resistance of reinforcing steel against chloride‐induced corrosion in concrete - Particular consideration of 12% chromium steel N2 - The critical chloride content Ccrit is an indicator of the corrosion resistance of reinforcing steels in concrete. In this article, several experimental methods for determining the critical chloride content Ccrit of mild and alloyed (12% Cr) steel in cementitious materials are compared. The methods used include accelerated polarization tests and tests employing more natural (unpolarized) conditions in which chloride ingress occurs by diffusion and capillary uptake. The advantages and disadvantages of the methods are discussed, in particular, against the objective of reaching a compromise between applicability to practice and feasibility in laboratory testing. KW - Chloride‐induced corrosion KW - Critical chloride content KW - Reinforced concrete KW - Testing methods PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-628485 DO - https://doi.org/10.1002/maco.202112826 SN - 0947-5117 VL - 73 IS - 3 SP - 306 EP - 325 PB - Wiley-VCH CY - Weinheim AN - OPUS4-62848 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Aliyah, K. A1 - Prehal, C. A1 - Diercks, J. S. A1 - Diklić, N. A1 - Xu, L. A1 - Ünsal, S. A1 - Appel, C. A1 - Pauw, Brian Richard A1 - Smales, Glen Jacob A1 - Guizar-Sicairos, M. A1 - Herranz, J. A1 - Gubler, L. A1 - Büchi, F. N. A1 - Eller, J. T1 - Quantification of PEFC Catalyst Layer Saturation via In Silico, Ex Situ, and In Situ Small-Angle X-ray Scattering N2 - The complex nature of liquid water saturation of polymer electrolyte fuel cell (PEFC) catalyst layers (CLs) greatly affects the device performance. To investigate this problem, we present a method to quantify the presence of liquid water in a PEFC CL using small-angle X-ray scattering (SAXS). This method leverages the differences in electron densities between the solid catalyst matrix and the liquid water filled pores of the CL under both dry and wet conditions. This approach is validated using ex situ wetting experiments, which aid the study of the transient saturation of a CL in a flow cell configuration in situ. The azimuthally integrated scattering data are fitted using 3D morphology models of the CL under dry conditions. Different wetting scenarios are realized in silico, and the corresponding SAXS data are numerically simulated by a direct 3D Fourier transformation. The simulated SAXS profiles of the different wetting scenarios are used to interpret the measured SAXS data which allows the derivation of the most probable wetting mechanism within a flow cell electrode. KW - Polymer electrolyte fuel cell KW - Water management KW - Catalyst layer KW - Representative morphology modeling KW - Small-angle X-ray scattering KW - MOUSE KW - SAXS PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-575973 DO - https://doi.org/10.1021/acsami.3c00420 SN - 1944-8244 VL - 15 IS - 22 SP - 26538 EP - 26553 PB - ACS Publications AN - OPUS4-57597 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Pauw, Brian Richard A1 - Smales, Glen Jacob T1 - Small-angle scattering data analysis round robin dataset - Original for participants N2 - These are four datasets that were made available to the participants of the Small-angle Scattering data analysis round robin. The intent was to find out how comparable results from different researchers are, who analyse exactly the same processed, corrected dataset. In this repository, there are: 1) a PDF document with more details for the study, 2) the datasets for people to try and fit, 3) an Excel spreadsheet to document the results. Datasets 1 and 2 were modified from: Deumer, Jerome, & Gollwitzer, Christian. (2022). npSize_SAXS_data_PTB (Version 5) [Data set]. Zenodo. https://doi.org/10.5281/zenodo.5886834 Datasets 3 and 4 were collected in-house on the MOUSE instrument. KW - Round robin KW - SAXS KW - Small angle scattering KW - SANS KW - X-ray KW - Neutron KW - Human factor KW - Data analysis KW - Data fitting KW - Human influence PY - 2023 DO - https://doi.org/10.5281/zenodo.7506365 PB - Zenodo CY - Geneva AN - OPUS4-56799 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Pauw, Brian Richard T1 - McSAS3 N2 - McSAS3 is a refactored version of the original McSAS (see DOI 10.1107/S1600576715007347). This software fits scattering patterns to obtain size distributions without assumptions on the size distribution form. The refactored version has some neat features: - Multiprocessing is included, spread out over as many cores as number of repetitions! - Full state of the optimization is stored in an organized HDF5 state file. - Histogramming is separate from optimization and a result can be re-histogrammed as many times as desired. - SasModels allow a wide range of models to be used - If SasModels does not work (e.g. because of gcc compiler issues on Windows or Mac), an internal sphere model is supplied - Simulated data of the scattering of a special shape can also be used as a McSAS fitting model. Your models are infinite! - 2D fitting also works. KW - X-ray scattering KW - Polydispersity KW - Monte carlo KW - Scattering pattern analysis KW - Analysis approach KW - Neutron scattering KW - Automation KW - Command line PY - 2023 DO - https://doi.org/10.6084/m9.figshare.21814128.v1 PB - Digital Science CY - Cambridge, MA, USA AN - OPUS4-56787 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Pauw, Brian Richard A1 - Smales, Glen Jacob T1 - X-ray scattering Datasets of gold and silver nanoparticle composites, relating to the publication "Gold and silver dichroic nanocomposite in the quest for 3D printing the Lycurgus cup" N2 - Wide-range X-ray scattering datasets and analyses for all samples described in the 2020 publication "Gold and silver dichroic nanocomposite in the quest for 3D printing the Lycurgus cup". These datasets are composed by combining multiple small-angle x-ray scattering and wide-angle x-ray scattering curves into a single dataset. They have been analyzed using McSAS to extract polydispersities and volume fractions. They have been collected using the MOUSE project (instrument and methodology). KW - X-ray scattering KW - MOUSE KW - Saxs KW - Waxs KW - Analyses KW - Datasets PY - 2022 DO - https://doi.org/10.5281/zenodo.7193859 PB - Zenodo CY - Geneva AN - OPUS4-55979 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - The human factor: A round robin study on the variation in data analyses N2 - How much do we, the small-angle scatterers, influence the results of an investigation? What uncertainty do we add by our human diversity in thoughts and approaches, and is this significant compared to the uncertainty from the instrumental measurement factors? After our previous Round Robin on data collection, we know that many laboratories can collect reasonably consistent small-angle scattering data on easy samples. To investigate the next, human component, we compiled four existing datasets from globular (roughly spherical) scatterers, each exhibiting a common complication, and asked the participants to apply their usual methods and toolset to the quantification of the results (https://lookingatnothing.com/index.php/archives/3274). Accompanying the datasets was a modicum of accompanying information to help with the interpretation of the data, similar to what we normally receive from our collaborators. More than 30 participants reported back with volume fractions, mean sizes and size distribution widths of the particle populations in the samples, as well as information on their self-assessed level of experience and years in the field. While the Round Robin is still underway (until the 25th of April, 2022), the initial results already show significant spread in the results. Some of these are due to the variety in interpretation of the meaning of the requested parameters, as well as simple human errors, both of which are easy to correct for. Nevertheless, even after correcting for these differences in understanding, a significant spread remains. This highlights an urgent challenge to our community: how can we better help ourselves and our colleagues obtain more reliable results, how could we take the human factor out of the equation, so to speak? In this talk, we will introduce the four datasets, their origins and challenges. Hot off the press, we will summarize the anonymized, quantified results of the Data Analysis Round Robin. (Incidentally, we will also see if a correlation exists between experience and proximity of the result to the median). Lastly, potential avenues for improving our field will be offered based on the findings, ranging from low-effort yet somehow controversial improvements, to high-effort foundational considerations. T2 - International Small-Angle Scattering Conference (SAS2022) CY - Campinas, Brazil DA - 11.09.2022 KW - Round robin KW - Data analysis KW - Small angle scattering KW - Nanomaterials KW - MOUSE KW - Interlaboratory comparison KW - Intercomparability KW - Reliability KW - Data analysis round robin KW - Large number of participants PY - 2022 AN - OPUS4-55762 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - X-ray scattering for nanostructure quantification, and the quest for the perfect experiment N2 - Measuring an X-ray scattering pattern is relatively easy, but measuring a steady stream of high-quality, useful patterns requires significant effort and good laboratory organization. Such laboratory organization can help address the reproducibility crisis in science, and easily multiply the scientific output of a laboratory, while greatly elevating the quality of the measurements. We have demonstrated this for small- and wide-angle X-ray scattering in the MOUSE project (Methodology Optimization for Ultrafine Structure Exploration). With the MOUSE, we have combined a comprehensive and highly automated laboratory workflow with a heavily modified X-ray scattering instrument. This combination allows us to collect fully traceable scattering data, within a well-documented, FAIR-compliant data flow (akin to what is found at the more automated synchrotron beamlines). With two full-time researchers, our lab collects and interprets thousands of datasets, on hundreds of samples, for dozens of projects per year, supporting many users along the entire process from sample selection and preparation, to the analysis of the resulting data. This talk will briefly introduce the foundations of X-ray scattering, present the MOUSE project, and will highlight the proven utility of the methodology for materials science. Upgrades to the methodology will also be discussed, as well as possible avenues for transferring this holistic methodology to other instruments T2 - SNI 2022 CY - Berlin, Germany DA - 05.09.2022 KW - Methodology KW - X-ray scattering KW - Laboratory management KW - Instrumentation utilization KW - MOUSE KW - SAXS KW - WAXS KW - Automation PY - 2022 AN - OPUS4-55760 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Smales, Glen Jacob A1 - Hahn, Marc Benjamin A1 - Hallier, Dorothea C. A1 - Seitz, H. T1 - X-ray scattering datasets and simulations associated with the publication "Bio-SAXS of single-stranded DNA-binding proteins: Radiation protection by the compatible solute ectoine" N2 - This dataset contains the processed and analysed small-angle X-ray scattering data associated with all samples from the publications "Bio-SAXS of Single-Stranded DNA-Binding Proteins: Radiation Protection by the Compatible Solute Ectoine" (https://doi.org/10.1039/D2CP05053F). Files associated with McSAS3 analyses are included, alongside the relevant SAXS data, with datasets labelled in accordance to the protein (G5P), its concentration (1, 2 or 4 mg/mL), and if Ectoine is present (Ect) or absent (Pure). PEPSIsaxs simulations of the GVP monomer (PDB structure: 1GV5 ) and dimer are also included. TOPAS-bioSAXS-dosimetry extension for TOPAS-nBio based particle scattering simulations can be obtained from https://github.com/MarcBHahn/TOPAS-bioSAXS-dosimetry which is further described in https://doi.org/10.26272/opus4-55751. This work was funded by the Deutsche Forschungsgemeinschaft (DFG, German Research Foundation) under grant number 442240902 (HA 8528/2-1 and SE 2999/2-1). We acknowledge Diamond Light Source for time on Beamline B21 under Proposal SM29806. This work has been supported by iNEXT-Discovery, grant number 871037, funded by the Horizon 2020 program of the European Commission. KW - SAXS KW - Radiation protection KW - Microdosimetry KW - G5P KW - Ectoine KW - DNA-Binding protein PY - 2023 DO - https://doi.org/10.5281/zenodo.7515394 PB - Zenodo CY - Geneva AN - OPUS4-56811 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Ebell, Gino A1 - Burkert, Andreas A1 - Gehlen, C. A1 - Keßler, S. T1 - Validierung zerstörungsfreier Messmethoden zur zuverlässigen Erfassung von Bewehrungskorrosion (Schlussbericht) N2 - Determining a pore structure’s mechanical and chemical data on lime rendering exposed outdoors and including masonry in the laboratory, with regard to their behaviour on moisture transport and weathering was the objective. In search of clues for a dose-response relation - i.e. upon a connection between the emission rate of SO2 and NOx on one hand and the degree of damage to mainly plaster having a lime component on the other - it has been of interest to what extent their structural characteristics including pore space are modified and so consequently also physico-technical properties and chemical composition. For determining corresponding criteria, a widely diversified spectrum of test methods such as to obtain data concerning porosity and moisture transport, mechanical behaviour, and chemistry as well is available. A description of the manufacture of plate-shaped rendering specimens with lime putty, industrially hydrated lime and dolomitic hydrate (the last two also having a cement admixture) and also hydraulic lime as binding agents is included. First deposition velocity and absorption rate for SO2 were determined in laboratory tests on these materials in dry and moist states. After their exposure on outdoor racks at six locations in the Berlin region with differing SO2 atmospheric contents over at least 5 years, the samples of course show timedependent modifications of chemical and physical qualities which are especially reflected in the form of profiles of structure, strength and concentration, e.g. for sulphate. Local climatic differences, however, partly exert a greater influence on material than emissions. Similar investigations were performed on samples of comparable composition exposed 4 and 17 years. But the real surprise is furnished by the renderings’ behaviour depending upon orientation and upon height at a building. Since weathering behaviour and moisture Transport (absorption, storage, release) are directly interdependent, further criteria are necessary for a critical assessment of a plasters’ pore structure. Starting from sands, plasters were characterized. The structural parameters were lastly influenced by the respective contents of sand, binder and mixing water. These results and those gained from bricks naturally find their expression in masonry sections manufactured there from, and above all in their capillary and evaporative behaviours, and also when applying different test liquids. Summary and cited literature is given at the end of this report. KW - Potentialfeldmessung KW - Potential mapping KW - Korrosion KW - Stahlbeton KW - Betonstahl KW - Merkblatt B 3 PY - 2011 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-336229 SP - 1 EP - 92 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) / Technische Universität München AN - OPUS4-33622 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael A1 - Nietzke, Jonathan A1 - Richter, Tim T1 - Hydrogen diffusion and desorption characteristics of a CoCrFeMnNi high entropy and a CoCrNi medium entropy alloy N2 - High-entropy alloys (HEAs) are innovative high-performance materials that have attracted more and more research attention. HEAs are characterized by a solid solution of typically five equiatomic metallic elements. In addition, medium-entropy alloys (MEA, with three elements) are of interest and become more and more important. Depending on the alloy concept, HEAs and MEAs show exceptional mechanical properties, especially high-strength and ductility combinations at both cryogenic and elevated temperatures combined with excellent corrosion resistance. Future structural HEA/MEA components can be exposed to potential applications with hydrogen containing environments like high-temperature water in pressurized nuclear reactors or aerospace structures. Other potential applications could be in materials for vessel walls in the field of cryogenic and high-pressure hydrogen storage. So far, the susceptibility of HEAs/MEAs to hydrogen assisted cracking (if any) and the hydrogen diffusion is not investigated in detail yet and can limit or extend possible applications of HEA/MEA as structural materials. In our work, we focused on the hydrogen absorption, diffusion, and distribution in a HEA (CoCrFeMnNi the original Cantor-alloy) and a MEA (CoCrNi). Cathodic hydrogen charging was carried out for the hydrogen ingress, and thermal desorption analysis (TDA) revealed complex hydrogen trapping in both alloy types up to 300 °C. The absorbed total hydrogen concentrations were > 100 ppm for the HEA and > 40 ppm for MEA. In addition, the assessment of the peak deconvolution is not trivial and must consider both experimental and microstructure influences. T2 - 4th International Conference on Metals and Hydrogen - Steely & Hydrogen 2022 CY - Ghent, Belgium DA - 11.10.2022 KW - Hydrogen KW - High-entropy alloy KW - Multiple principal element alloy KW - Thermal desorption analysis KW - Diffusion PY - 2022 SP - 1 EP - 11 CY - Ghent, Belgium AN - OPUS4-56076 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kanzler, Daniel A1 - Bertovic, Marija T1 - Expertise oder KI – Was hilft uns in der ZfP'? N2 - Die zunehmende Integration von Automatisierung und KI in die zerstörungsfreie Prüfung (ZfP) verändert nicht nur die Prüfprozesse selbst, sondern auch die Art und Weise, wie Entscheidungen getroffen werden. Während technische Systeme die Fehleranfälligkeit verringern und die Datenverarbeitung unterstützen können, bleibt die letztendliche Verantwortung beim Menschen. Dieser Beitrag untersucht die Rolle der Intuition in der Entscheidungsfindung und analysiert typische Fehleinschätzungen mithilfe der Prospekttheorie und Erkenntnissen aus der kognitiven Psychologie. Zudem wird aufgezeigt, wie fundierte Entscheidungen in KI-gestützten ZfP Prozessen unterstützt werden können – durch Schulung, erklärbare Systeme, nutzerzentrierte Gestaltung, geeignete Metriken und eine gezielte Aufgabenverteilung zwischen Mensch und Technik. T2 - DGZfP-Jahrestagung 2025 CY - Berlin, Germany DA - 26.05.2025 KW - Zerstörungsfreie Prüfung KW - Künstliche Intelligenz KW - Entscheidungsfindung KW - Mensch-Maschine-Interaktion KW - Human Factors PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-634070 DO - https://doi.org/10.58286/31237 SP - 1 EP - 10 PB - NDT.net AN - OPUS4-63407 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kanzler, Daniel A1 - Bertovic, Marija T1 - Expertise oder KI – Was hilft uns in der ZfP'? N2 - Die zunehmende Integration von Automatisierung und KI in die zerstörungsfreie Prüfung (ZfP) verändert nicht nur die Prüfprozesse selbst, sondern auch die Art und Weise, wie Entscheidungen getroffen werden. Während technische Systeme die Fehleranfälligkeit verringern und die Datenverarbeitung unterstützen können, bleibt die letztendliche Verantwortung beim Menschen. Dieser Beitrag untersucht die Rolle der Intuition in der Entscheidungsfindung und analysiert typische Fehleinschätzungen mithilfe der Prospekttheorie und Erkenntnissen aus der kognitiven Psychologie. Zudem wird aufgezeigt, wie fundierte Entscheidungen in KI-gestützten ZfPProzessen unterstützt werden können – durch Schulung, erklärbare Systeme, nutzerzentrierte Gestaltung, geeignete Metriken und eine gezielte Aufgabenverteilung zwischen Mensch und Technik. T2 - DGZfP-Jahrestagung 2025 CY - Berlin, Germany DA - 26.05.2025 KW - Zerstörungsfreie Prüfung KW - Artificial intelligence KW - Entscheidungsfindung KW - Mensch-Maschine-Interaktion KW - Human Factors PY - 2025 AN - OPUS4-63408 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nietzke, Jonathan T1 - Hydrogen diffusion and desorption characteristics of a CoCrFeMnNi high entropy and a CoCrNi medium entropy alloy N2 - Future structural components made of the novel high-entropy (HEA) or medium-entropy alloys (MEA) components can be potentially exposed to hydrogen containing environments like high-temperature water in pressurized nuclear reactors or aerospace structures. Further applications are vessels wall materials for cryogenic or high-pressure hydrogen storage. So far, the susceptibility of HEA/MEAs to hydrogen assisted cracking (if any) and the hydrogen diffusion is not investigated in detail yet and can limit or extend possible applications of HEA/MEA as structural materials. In our work, we focused on the hydrogen absorption, diffusion, and distribution in a HEA (Co20Cr20Fe20Mn20Ni20, the original Cantor-alloy) and a MEA (Co33.3Cr33.3Ni33.3). Conventional cathodic hydrogen charging was carried out for the hydrogen ingress in the materials. Thermal desorption analysis (TDA) via carrier gas hot extraction with coupled mass spectrometry revealed complex hydrogen trapping in both alloy types up to 300 °C. The absorbed total hydrogen concentrations were ≥ 70 ppm for the HEA and approximately 40 ppm for the MEA-type. Although both materials have different chemical composition, the TDA spectra were comparable. In addition, it was shown that the consideration of the sample geometry is an important influence on the sample temperature. It decreases the effective applied heating rate, which must be anticipated for each hydrogen peak after deconvolution of the spectra. This increases the activation energy and shifts the peak to lower temperatures. As a result, microstructure effects can be separated from experimental boundary conditions like the concentration gradient due to the charging process and later thermal activation. T2 - 4th International Conference on Metals and Hydrogen - Steely & Hydrogen 2022 CY - Ghent, Belgium DA - 11.10.2022 KW - High-entropy alloy KW - Diffusion KW - Hydrogen KW - Thermal desorption analysis KW - Trapping PY - 2022 AN - OPUS4-56007 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Steppan, Enrico T1 - Ermittlung geeigneter Wärmeführungen zur Vermeidung wasserstoffunterstützter Kaltrisse beim Schweißen höherfester Feinkornbaustähle mit modifiziertem Sprühlichtbogen N2 - Höherfester Feinkornbaustahl (FKB) mit Streckgrenzen ≥ 690 MPa ist als Konstruktionswerkstoff in vielen Industriebranchen unentbehrlich geworden. Anzuführen sind bspw. der Kran-, Nutzfahrzeug-, Brücken-/Anlagenbau und zunehmend auch der allgemeine Stahlbau. Wesentliche Schwerpunkte sind die Maximierung der Nutzlasten (z.B. Trage-, Hublasten usw.) und damit verbundene Ressourceneinsparungen. Eine Werkstoffsubstitution der niederfesten (S235) mit höherfesten Stahlgüten ermöglicht bei gleicher Beanspruchbarkeit eine Reduzierung des Werkstoffeinsatzes von bis zu 70% und kann zu einem Schweißkostenverhältnis von 6 zu 1 führen. Mit zunehmender Festigkeit der FKB werden deutlich höhere Anforderungen an deren schweißtechnische Verarbeitung gestellt. Dies betrifft die Wärmeführung beim Schweißen und die damit verbundene Kaltrissvermeidung. So kam es in der Vergangenheit leider immer wieder zu Schadensfällen, weil gerade die Sensibilität gegenüber einer Degradation der mechanischen Eigenschaften der höherfesten FKB, durch den im Lichtbogen aufgenommenen Wasserstoff, mit steigender Festigkeit signifikant zunimmt und zu wasserstoffunterstützten Kaltrissen führen kann. Für konventionelle MSG-Schweißprozesse liegen bereits Erfahrungen und Regelwerke zur Wärmeführung und entsprechende Wasserstoffgrenzwerte vor. Diese Kenntnisse sind jedoch nicht auf moderne Lichtbogenprozesse mit modifizierten Sprühlichtbogen (mod. SLB) aufgrund deren Prozesscharakteristik übertragbar. T2 - Sitzung des NA 092-00-05 GA „Gemeinschaftsarbeitsausschuss NAS/NMP: Zerstörende Prüfung von Schweißverbindungen (DVS AG Q 4/Q 4.1)“ CY - Duisburg DA - 15.03.2016 KW - Modifizierter Sprühlichtbogen KW - Wasserstoffunterstützte Rissbildung KW - Hochfester Stahl PY - 2016 AN - OPUS4-35601 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gupta, Kanhaiya T1 - Microstructural fingerprinting of additively manufactured components prepared by PBF LB/M N2 - Additive manufacturing (AM) is rapidly emerging from rapid prototyping to industrial production [1]. Thus, providing AM parts with a tagging feature that allows identification, like a fingerprint, can be crucial for logistics, certification, and anti-counterfeiting purposes since nearly any geometry can be produced by AM with stolen data or reverse engineering of an original product. However, the mechanical and functional properties of the replicated part may not be identical to the original ones and pose a safety risk [2]. Several methods are already available, which range from encasing a detector to leveraging the stochastic defects of AM parts for the identification, authentication, and traceability of AM components. The most prevailing solution consists of local process manipulation, such as printing a quick response (QR) code [3] or a set of blind holes on the surface of the internal cavity of hollow components. Local manipulation of components may alter the properties. The external tagging features can be altered or even removed by post-processing treatments. Integrating electronic systems [4] in AM parts can be used to identify and authenticate components with complex or customized geometries. However, metal-based AM, especially in powder bed fusion (PBF-LB/M) techniques, has a strong shielding effect that interferes with the communication between the reader and the transponder. Figure 1: Selection of the few most prominent pores sorted according to decreasing volume that are suitable for tagging and authentication. Our work aims to provide a new methodology for the identification, authentication, and traceability of AM components using microstructural feathers in AM components without altering their properties. Further, we set various benchmark points that can be used in generating the fingerprints for both identification and authentication. This can help digitalize traceability information and tagging features via the link between the physical and cyber worlds through a deeper understanding of the printed object-tag-virtual twin integration. T2 - MSE Konferennz CY - Darmstadt, Germany DA - 24.09.2024 KW - Fingerprint KW - Additive Manufacturing KW - Computed tomography PY - 2024 AN - OPUS4-62286 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scharf-Wildenhain, R. T1 - Wire Arc Additive Manufacturing (WAAM) mit hochfesten Feinkornbaustählen N2 - Die additive Verarbeitung hochfester Feinkornbaustähle mittels Wire Arc Additive Manufacturing (WAAM) ist ein komplexes, aber zugleich auch effizientes Verfahren, bei dem Werkstoff, Bauteilgeometrie und Schweißprozess gezielt aufeinander abgestimmt sein müssen. Ziel dieser Studie war es, einen Zusammenhang zwischen den Prozessparametern und der generierten Schichtgeometrie zu ermitteln. Dazu wurden definierte Referenzkörper mit einem robotergestützten Schweißsystem additiv gefertigt und hinsichtlich Schichthöhe, Wandstärke und Mikrostruktur analysiert. Fokus der Untersuchung waren sowohl konventionelle als auch für die WAAM-Fertigung speziell entwickelte hochfeste Schweißzusatzwerkstoffe. Die geometrischen Eigenschaften additiv gefertigter Bauteile lassen sich insbesondere durch die Faktoren Drahtvorschubgeschwindigkeit und Schweißgeschwindigkeit gezielt einstellen. Jedoch können diese Parameter nicht beliebig variiert werden, auch aufgrund der rheologischen Eigenschaften der Zusatzwerkstoffe. Zu hohe Streckenenergien führen zu lokalen Überhitzungen und Fehlstellen in der generierten Schicht. Undefinierte Fließ- und Erstarrungsvorgänge im überhitzten Bereich erschweren die maßhaltige Fertigung. Deshalb wird bei speziellen WAAM-Schweißdrähten das Fließverhalten gezielt modifiziert, sodass es über einen größeren Temperaturbereich hinweg konstant ist. Erst die Kenntnis über die komplexen Zusammenhänge zwischen den Prozessparametern und der Bauteilgeometrie ermöglicht die Erzeugung exakter Schichtmodelle für die additive Fertigung. Dies bildet die Grundlage für die Bearbeitung weiterer Fragestellungen auf dem Gebiet der additiven Fertigung mit hochfesten Zusatzwerkstoffen und insbesondere deren Anwendung in modernen hochfesten Bauteilen. T2 - 41. Assistentenseminar Fügetechnik CY - Magdeburg, Germany DA - 03.09.2020 KW - Additiver Fertigung KW - MSG-Schweißen KW - Eigenspannungen KW - Hochfester Stahl KW - Kaltrisssicherheit PY - 2020 AN - OPUS4-56690 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meinel, Dietmar T1 - Classic Materials Testing in the Light of CT N2 - Currently, mandatory requirements and recommendations for the detection of irregularities in laser beam welded joints are based on classic micrographs as set out in the standard ISO 13919-1:2019. Compared to classic micrographs, computed tomography enables a non-destructive, three-dimensional and material-independent mode of operation, which delivers much more profound results. Even in building material testing, methods with limited informative value can be checked and supplemented by CT examinations. T2 - 13th International Conference on Industrial Computed Tomography (iCT2024) CY - Wels, Austria DA - 06.02.2024 KW - Computed Tomography KW - Additive Manufacturing KW - Machine-Learning Segmentation KW - Air Void System PY - 2024 AN - OPUS4-59568 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Dissimilar metal joints of multiple principal element alloys friction stir welded to conventional austenitic steel 304 N2 - Multiple principal element alloys (MPEA) represent a class of materials consisting of at least three alloying elements, each with 5 to 35 atomic %. The MPEAs encompass the so-called high-entropy (HEA) and medium-entropy alloys (MEAs) and are fundamentally different from conventional materials like the Fe-based steel. Within the last 20 years, highly innovative MPEA with individually adjustable properties for industrial applications were identified. However, the focus has been on pure material synthesis. With the increase in available material quantities, the focus is now on processing issues such as joining and welding. In that connection, the weldability of MPEAs has received very little attention so far and experience in dissimilar metal welds (DMWs) is lacking so far but. The present study summarizes comprehensive experimental results on the weldability of MPEA-DMWs and their resulting microstructure. For this purpose, two equiatomic MPEAs, CoCrFeMnNi (HEA) and CoCrNi (MEA) in cold-rolled and annealed conditions were joined by solid-state friction stir welding (FSW) to an austenitic stainless steel 316L. The DMWs showed very interesting microstructure features. In addition, the mechanical-technological properties were obtained by instrumented tensile tests, and the local straining was determined in-situ by digital image correlation (DIC). A significant influence of the FSW processing on the mechanical performance was identified,in terms of the formation of FSW-specific defects like whitebands or tunnel defects. The experiments proofed the general (but currently limited) FS weldability of the MPEAs to conventional austenitic steel grade AISI 304. This enables targeted further considerations of these highly innovative MPEAs. T2 - AJP 2023: 3rd International Conference on Advanced Joining Processes 2023 CY - Braga, Portugal DA - 19.10.2023 KW - Multi-principal element alloys KW - Friction stir welding KW - Dissimilar metal weld (DMW) joint KW - Mechanical properties KW - Digital image correlation (DIC) PY - 2023 AN - OPUS4-58678 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Development of a component test for assessment of delayed hydrogen assisted cracking susceptibility of thick walled submerged arc welded high strength offshore steels N2 - Offshore Wind Turbines (OWT) are a key factor in tomorrow's sustainable energy generation. The ever-increasing installation depth and weight of OWTs require suitable foundation concepts such as monopiles or tripods. Typically, mild steels such as S420ML are used with plate thicknesses of up to several hundred mm, resulting in high restraints in the welded joints. The large plate thickness requires high-efficiency welding processes such as submerged arc welding (SAW) with multiple wires. Due to the very high stiffness and plate thickness of the large-scale offshore structure, a susceptibility to time-delayed hydrogen assisted cracking (HAC) may occur. The evaluation of this crack susceptibility is very complex due to the component size and stiffness of real offshore structures. For this purpose, a near-component test geometry was developed to transfer the real stiffness conditions to laboratory (i.e. workshop) scale. The 350 kg mock-up studied consisted of heavy plates (thickness 50 mm, seam length 1,000 m) joined by a 22-pass submerged-arc weld. Additional stiffeners simulated the effect of high restraint or shrinkage restraint of the weld. Extreme scenarios of hydrogen absorption during welding were simulated by using flux in dry (HD < 5 ml/100g Fe) and wet (HD > 15 ml/100g Fe) conditions. Weld residual stresses were determined using a robotic X-ray diffractometer. Areas of critical tensile residual stress (at the level of the yield strength) were found in the weld metal and in the heat affected zone, suggesting that these weld sub-zones are the most critical in the case of hydrogen ingress. To identify possible delayed cracking, the welds were tested by phased array ultrasonic testing (PAUT) after welding, 6 h, 12 h, 24 h, and a maximum of 48 h. Summarized, no significant occurrence of HAC was detected, indicating the high crack resistance of the welded joint, i.e., a suitable combination of base material, welding consumable and parameters. T2 - MSE 2024: International Materials Science and Engineering Congress CY - Darmstadt, Germany DA - 24.09.2024 KW - Hydrogen KW - Offshore wind turbine KW - Component test KW - Submerged arc welding KW - Minimum waiting time PY - 2024 AN - OPUS4-61154 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Czeskleba, Denis T1 - Investigation of the Stress Relief Cracking mechanism through the simulation of uniaxial stress conditions in the coarse grain HAZ of CrMoV-steel SAW joints N2 - Creep-resistant steels such as the 13CrMoV9-10 used in pressure vessel construction, with wall thicknesses of 250 mm and above, are most commonly submerged arc welded (SAW). The characteristic high heat input during the SAW-process introduces very high, localized residual stresses, which can lead to stress relief cracking (SRC) if the mandatory post weld heat treatment (PWHT) of the welding joint is performed improperly. Current PWHT parameters, such as heating rate and holding time at a specific holding temperature are mostly based on both empirically experience and conventional free shrinking welding experiments to characterize the SRC-susceptibility of the weld. These cannot adequately depict the higher residual stresses caused by the structurally induced stiffness of the surrounding construction and its constraint on the thermal shrinkage of the weld. Nor do they consider the resulting metallurgic effects such as the growth of precipitates during the PWHT and the resulting differences in hardness of the grain boundaries or the premature aging via a dissimilar precipitation behavior. The effect of the heating rate of the PWHT on the SRC susceptibility has to date not been adequately studied either. This study discusses the development of a repeatable, precise and time efficient methodology to study the effects of different stress levels and heating rates on the SRC susceptibility of the coarse grain heat affected zone (CGHAZ). For that purpose, samples were thermically treated to simulate a CGHAZ and subsequently exposed to representative levels of stress during PWHTs with defined parameters. The recorded stress and heating rate dependent strains were mathematically analyzed via curve tracing/ calculus to identify interdependent effects. This procedure facilitates the measurement of material characteristics such as carbide growth on grain boundaries at the µm-scale via an integrated value over the entire sample volume. The first and second derivate show a slight, precipitate dependent, increase in hardness of the sample, depending on the heating rate and applied stress. Additionally, the formation and growth of special carbides is well known to have a volumetric effect, which together with the material characterization and this new methodology is believed to generate an improved assessment of the SRC susceptibility of SAW microstructures of creep-resistant CrMoV steels. The main advantage of the suggested methodology is the material independence. It thus provides, a comparative value between welds under ideal conditions in the lab and real-world scenarios by including an idealized, simulated component rigidity. T2 - IIW 2022 CY - Tokyo, Japan DA - 16.07.2022 KW - Repair-welding KW - High-strength steels KW - Transient stresses KW - Residual stresses PY - 2022 AN - OPUS4-55441 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mohr, Gunther T1 - Einfluss der Zwischenlagenzeit und der Bauteilhöhe auf die resultierenden Eigenschaften laserstrahlgeschmolzener austenitischer Stahlbauteile N2 - Das pulverbettbasierte selektive Laserstrahlschmelzen (engl. laser powder bed fusion, L-PBF) ist die am weitesten verbreitete additive Fertigungstechnologie für die Herstellung metallischer Komponenten. Unter der Vielzahl an Einflussfaktoren auf die Qualität und die mechanischen Eigenschaften von L PBF-Bauteilen hat die Zwischenlagenzeit (engl. inter layer time, ILT) bisher kaum Beachtung in der wissenschaftlichen Literatur gefunden, obwohl sie je nach Bauraumausnutzungsgrad stark variieren kann. In diesem Vortrag werden Ergebnisse einer Studie präsentiert, die den Einfluss der ILT in Kombination mit der Bauteilhöhe und unter Berücksichtigung verschiedener Volumenenergiedichten am Beispiel der austenitischen Stahllegierung AISI 316L untersucht. Die Fertigungsprozesse wurden in situ mittels Thermographiekamera überwacht, sodass Informationen über das Abkühlverhalten der Bauteile während des Prozesses gewonnen werden konnten. Es wurden signifikante Effekte der ILT und der Bauteilhöhe auf Wärmeakkumulation, Mikrostruktur, Schmelzbadgeometrie und Härte festgestellt. Ferner konnte ein Anstieg von Defektdichten bei einem gegenseitigen Wechselspiel aus Bauteilhöhe und ILT aufgezeigt werden. Die Zwischenlagenzeit wurde somit als kritischer Faktor für die L-PBF-Fertigung von Realbauteilen identifiziert. T2 - DGM Fachtagung "Werkstoffe und Additive Fertigung" CY - Online meeting DA - 13.05.2020 KW - Laser Powder Bed Fusion KW - Additive Fertigung KW - Zwischenlagenzeit KW - In-situ Monitoring PY - 2020 AN - OPUS4-50788 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Griesche, Axel T1 - Martensitumwandlung in situ analysiert mit Röntgenstrahlung N2 - Die dehnungsinduzierte Martensitbildung wurde mittels Röntgen-Diffraktion und -Radiographie mit dem EDDI-Instrument am BESSY II in supermartensitischem Stahl mit Anlassaustenit untersucht. Die Bildung wird durch Wasserstoff im Gefüge unterdrückt. Die Duktilität von wasserstofffreiem SMSS korreliert mit dem Anteil an dehnungs-induziertem Martensit T2 - Symposium on Materials and Joining Technology CY - Online meeting DA - 07.09.2020 KW - Wasserstoff KW - Materialschädigung KW - Materialschaedigung KW - Synchrotron PY - 2020 AN - OPUS4-51190 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schaupp, Thomas A1 - Schröpfer, Dirk A1 - Schröder, Nina A1 - Kannengießer, Thomas T1 - Einfluss von Konstruktion und Wasserstoff auf die Kaltrissbildung hochfester Feinkornbaustähle N2 - Der konstruktive Leichtbau erfordert den zunehmenden Einsatz hochfester Feinkornbaustähle mit Streckgrenzen ≥ 690 MPa. Neben den durch die Wandstärkenreduzierung erreichbaren Einsparungen an Ressourcen und Fertigungszeit lässt sich eine weitere Minimierung der Schweißzeit und -kosten mittels abgesenkter Schweißnahtvolumina erreichen. Hierzu wurden moderne Lichtbogenprozesse, wie bspw. der modifizierte Sprühlichtbogen (Mod.SLB), mit erhöhter Abschmelzleistung entwickelt, mit denen auch enge Nahtspalte bzw. Nahtöffnungswinkel geschweißt werden können. Hochfeste Verbindungen unterliegen zunehmend erhöhten Anforderungen in Bezug auf die schweißtechnische Verarbeitung und der resultierenden Bauteilperformance und sicherheit. Dies gilt insbesondere beim Bauteilschweißen mittels solcher Hochleistungsverfahren in Verbindung mit engen Nahtspalten. In der vorliegenden Arbeit soll dieser Herausforderung durch Klärung der Einflüsse auf die Kaltrissbildung bei einem hochfesten Feinkornbau-stahl S960QL Rechnung getragen werden. Für die Kaltrissprüfung werden entsprechende adaptierte Proben analog dem selbstbeanspruchenden TEKKEN-Test verwendet und hinsichtlich Rissbildung, Gefüge, Gehalt an diffusiblem Wasserstoff und Eigenspannungen analysiert. Die Variation der Nahtöffnungswinkel der Prüfnähte erfolgt zwischen 30° und 60°. Zur Vermeidung wasserstoffunterstützter Kaltrissbildung wird die Wirksamkeit einer Nachwärmprozedur aus der Schweißwärme heraus untersucht. Als Ergebnis zeigen die Schweißgüter, die an reduziertem Nahtöffnungswinkel erzeugt wurden, im Mittel etwas höhere Wasserstoffkonzentrationen. Zudem ist an diesen Schweißgütern eine vermehrte Mikro- als auch Makrorissbildung festzustellen. An allen Proben, die nicht nachgewärmt wurden, treten Kerbrisse aufgrund von Kaltrissbildung auf, deren Vermeidung sich durch ein Nachwärmen unmittelbar nach dem Schweißen als besonders effektiv darstellte. T2 - DVS Congress 2020 - Große Schweißtechnische Tagung CY - Online meeting DA - 14.09.2020 KW - Hochfester Feinkornbaustahl KW - MAG-Schweißen KW - Kaltriss KW - Wasserstoff KW - TEKKEN PY - 2020 SN - 978-3-96144-098-6 VL - 365 SP - 564 EP - 570 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-51259 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Taparli, Ugur Alp T1 - Online weld analysis by laser-induced breakdown spectroscopy (LIBS) N2 - Principles of online weld inspection using laser-induced breakdown spectroscopy, inspection of stationary and bead-on-plate welds containing solidification cracks. T2 - Symposium on Materials and Joining Technology CY - Online meeting DA - 07.09.2020 KW - Welding KW - LIBS KW - Austenitic stainless steel KW - Metal vapor KW - Hot cracking PY - 2020 AN - OPUS4-51191 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Influence of welding stresses on relaxation cracking during heat treatment of a creep-resistant 13CrMoV steel, Part III N2 - Efficiency and flexibility are currently a major concern in the design of modern power plants and chemical processing facilities. The high requirements for economic profitability and in particular climate change neutrality are driving this development. Consequently, plant equipment and chemical reactor components are designed for higher operating pressure and temperature. Creep-resistant CrMo steels had been used as constructional materials for decades but came to operational limitations, for example the resistance against so-called high-temperature hydrogen attack in petrochemical reactors. For that purpose, 20 years ago V-modified CrMo steels had been developed for use in the petrochemical industry due to their very good creep-strength and hydrogen pressure resistance at elevated temperatures enabling long service life of the respective components. For example, the 13CrMoV9-10 steel is applicable for process temperatures of up to 482 °C and hydrogen pressures of up to 34.5 MPa. Due to the large dimensions and wall thickness of the reactors (wall thickness up to 475 mm) and the special alloy concept, reliable weld manufacturing of the components is extremely challenging. First, low toughness and high strength of the weld joint in the as-welded condition are critical regarding weld cracking. High welding residual stresses are the result of the highly restrained shrinkage of the component welds. For this purpose, the entire component must be subjected to Post-Weld Heat Treatment (PWHT) after completion of the welding operation. The aim is to increase the toughness of the weld joints as well as to reduce the welding induced residual stresses. Before and during PWHT, extreme caution is required to prevent cracking. Unfortunately, V-modified CrMo steels possess an increased susceptibility to cracking during stress relaxation the so-called stress relief cracking (SRC). Available literature studies have largely focused on thermal and metallurgical factors. However, little attention has been paid on the influence of the welding procedure on crack formation during PWHT considering actual manufacturing conditions. For that reason, we investigated in our previous studies (part I and II), the influence of heat control on the mechanical properties by simulating actual manufacturing conditions prevailing during the construction of petrochemical reactors using a special 3D- acting testing facility. The focus of part I was put on the influence of the welding heat control on mechanical stresses and the effect on cracking during PWHT. Part II was mainly dedicated to the metallurgical causes of SRC during PWHT and the interaction with the occurring mechanical stresses. It could be shown that not only high welding-induced stresses due to increased weld heat input cause higher susceptibility for SRC formation. It was further intensified by an altered precipitation behaviour in presence of mechanical stresses that are caused by the component related restraint. The present part III shows how residual stresses, which are present in such welded components and significantly influence the crack formation, can be transferred to the laboratory scale. As a result, the effect on the residual stresses on the SRC behaviour can be evaluated on simplified small-scale specimens instead of expensive mock-ups. For this purpose, experiments with test set-ups at different scales and under different rigidity conditions were designed and carried out. T2 - IIW Annual Assembly, Meeting of Commission II-A CY - Online meeting DA - 20.07.2020 KW - Welding KW - Creep-resistant steel KW - Residual stresses KW - Post weld heat treatment KW - Stress relief cracking PY - 2020 AN - OPUS4-51587 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eissel, A. A1 - Engelking, Lorenz T1 - Bericht zum Fortschritt des laufenden Projekts: „Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten“ N2 - Das DVS-Vorhaben 01.3211 „Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten“ ist ein Kooperationsprojekt der Bundesanstalt für Materialforschung und -prüfung (BAM) und dem Institut für Schweißtechnik und Trennende Fertigungsverfahren (ISAF) der Technischen Universität Clausthal. Das Übergeordnete Projektziel ist das Erlangen von Erkenntnissen für eine sichere und wirtschaftliche, kombinierte additive und abtragende Fertigung aus kostenintensiven Werkstoffen hochbelasteter Komponenten insbesondere für KMU. Dabei stehen die beiden Werkstoffe CoCr26Ni9Mo5W (2.4681) und FeNi36 (1.3912) im Fokus. Mittels Modifikation der Schweißzusätze sind homogen und isotrop ausgeprägte Werkstoffeigenschaften und eine Erhöhung der Prozessstabilität und Fertigungsfreiheitsgrade bei der additiven Fertigung erzielbar. Darüber hinaus wird der Einfluss nachfolgender abtragender Bearbeitungsschritte des ultraschallunterstützen und des konventionellen Fräsprozesses untersucht. Die mit dem Forschungsvorhaben verbundenen Nutzen für KMU sind die Stärkung der Innovationsfähigkeit und der Wirtschaftlichkeit sowie die Erhöhung der Wettbewerbsfähigkeit. In AP-1 wurden erste Zerspanversuche am CoCr-Ausgangswerkstoff durchgeführt. Ziel der Versuche war in erster Linie die Identifikation geeigneter Fräswerkzeuge und -parameter. In AP-2 wurden erste Legierungsmodifikationen des CoCr-Ausgangswerkstoffes durchgeführt und die Mikrostruktur sowie die Härte analysiert. T2 - Sitzung des Fachausschusses 01 „Schweißmetallurgie und Werkstoffverhalten“ CY - Online meeting DA - 17.02.2021 KW - DVS KW - Legierungsmodifikation KW - Ultraschallunterstützter Fräsprozess KW - Additive Fertigung KW - Fortschrittsbericht PY - 2021 AN - OPUS4-52179 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Portella, Pedro Dolabella T1 - Monitoring additive manufacturing N2 - Additive manufacturing (AM) processes allow a high level of freedom in designing and producing components for complex structures. They offer the possibility of a significant reduction of the process chain. However, the large number of process parameters influence the structure and the behavior of AM parts. A thorough understanding of the interdependent mechanisms is necessary for the reliable design and production of safe AM parts. In this presentation we discuss the online monitoring of metallic AM parts produced by the Laser Powder Bed Fusion (LPBF) process by using optical, thermographic and electromagnetic methods. In a first approach we present the detection of defects generated during the process and discuss how to improve these methods for the optimization of design and production of metallic AM parts. T2 - Conaendi&IEV 2021 CY - Online meeting DA - 10.03.2021 KW - Additive Fertigung PY - 2021 AN - OPUS4-52241 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quackatz, Lukas T1 - LIBS In situ Chemical Analysis in Duplex Stainless Steel Welding N2 - The high corrosion resistance and good mechanical properties of duplex stainless steel (DSS) are due to its special chemical composition, which is a balanced phase ratio of ferrite (α) and austenite (γ). Many industrial applications require the integration of DSS components. For this, tungsten inert gas welding (TIG) is an excellent choice, as it allows an automated operation with high reproducibility. However, when the weld pool solidifies, critical ratios of α- and γ- phases can occur, which leads to solidification cracking, increased susceptibility to corrosion, and a decrease in ductility and critical strength. Previous studies have shown that these defects can be caused by the accumulation of manganese and chromium in the heat affected zone (HAZ), and this accumulation can be detected using LIBS. Unlike conventional LIBS analyses, which requires reference samples to generate a calibration curve, calibration-free LIBS (CF-LIBS) can determine the chemical composition solely from the emission spectrum of the plasma. Numerous publications show that CF-LIBS is a fast and efficient analytical method for quantitative analysis of metal samples. We present the results of in situ CF-LIBS analysis during TIG DSS welding. Using a new approach, it is possible to quantitatively determine the chemical composition of the weld metal directly in the welding process. The results of the CF-LIBS analysis are compared with the results of the calibration-based PLS analysis and reasonable agreement is found. Thus, the CF-LIBS method offers the significant advantage of quickly measuring in situ the concentrations of the main alloying elements that prevent the formation of welding defects, without the tedious calibration procedure. T2 - EMSLIBS 2023 CY - Porto, Portugal DA - 04.09.2023 KW - LIBS KW - In situ measurement KW - Duplex stainless steel KW - TIG welding KW - Calibration free PY - 2023 AN - OPUS4-58314 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eissel, A. A1 - Engelking, Lorenz T1 - Bericht zum Fortschritt des laufenden Projekts: „Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten“ N2 - Das DVS-Vorhaben 01.3211 „Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten“ ist ein Kooperationsprojekt der Bundesanstalt für Materialforschung und -prüfung (BAM) und dem Institut für Schweißtechnik und Trennende Fertigungsverfahren (ISAF) der Technischen Universität Clausthal. Das Übergeordnete Projektziel ist das Erlangen von Erkenntnissen für eine sichere und wirtschaftliche, kombinierte additive und abtragende Fertigung aus kostenintensiven Werkstoffen hochbelasteter Komponenten insbesondere für KMU. Dabei stehe die beiden Werkstoffe CoCr26Ni9Mo5W (2.4681) und FeNi36 (1.3912) im Fokus. Mittels Modifikation der Schweißzusätze sind homogen und isotrop ausgeprägte Werkstoffeigenschaften und eine Erhöhung der Prozessstabilität und Fertigungsfreiheitsgrade bei der additiven Fertigung erzielbar. Darüber hinaus wird der Einfluss nachfolgender abtragender Bearbeitungsschritte des ultraschallunterstützen und des konventionellen Fräsprozesses untersucht. Die mit dem Forschungsvorhaben verbundenen Nutzen für KMU sind die Stärkung der Innovationsfähigkeit und der Wirtschaftlichkeit sowie die Erhöhung der Wettbewerbsfähigkeit. In AP-2 wurden die Legierungsmodifikationen des CoCr-Ausgangswerkstoff abgeschlossen und weitere Legierungsmodifikationen des FeNi36-Ausgangswerkstoffes erstellt. In AP-4 wurden erste Zerspanversuche an den Modifikationen des FeNi36-Ausgangswerkstoffes gefahren. Ferner wurden erste Eigenspannungsanalysen an schlichtgefrästen Proben durchgeführt. T2 - Sitzung des DVS Fachausschusses 01 „Schweißmetallurgie und Werkstoffverhalten“ CY - Online meeting DA - 22.03.2022 KW - Additive Fertigung KW - DVS KW - Fortschrittsbericht KW - Ultraschallunterstütztes Fräsen KW - Legierungsmodifikation KW - Eigensapnnungen PY - 2022 AN - OPUS4-54911 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eissel, A. T1 - Investigations on influencing the microstructure of additively manufactured Co-Cr alloys to improve subsequent machining conditions N2 - Co-Cr alloys are frequently used for highly stressed components, especially in turbine and plant construction, due to their high resistance to thermal and mechanical stress, as well as to corrosive and abrasive loads. Furthermore, they are classified as difficult-to-cut materials because of their high strength and toughness as well as their low thermal conductivity. However, for Co, an increased cost and supply risk can be observed in recent years. Therefore, additive manufacturing (AM) offers significant economic advantages due to higher material efficiency regarding repair, modification, and manufacturing of such components. Concerning inhomogeneity and anisotropy of the microstructure and properties as well as manufacturing-related stresses, a lot of knowledge is still necessary for the economic use of additive welding processes in SMEs. In addition, subsequent machining, particularly contour milling, is essential to generate the required complex contours and surfaces. Hence, additive and machining manufacturing processes need to be coordinated in a complementary way, especially due to additional challenges arising in milling of heterogeneous hard-to-cut microstructures. Recently, it has been shown that modern, hybrid cutting processes, such as ultrasonic-assisted milling (US), can improve the cutting situation. In this investigation, the Co-Cr initial alloy is additionally modified with Ti and Zr up to 1 wt.-% with the aim to enhance the homogeneity of the microstructure and, thus, the machinability. Hence the investigation includes finish milling tests of the AM components and the comparison of US and conventional machining. Both the modifications and the ultrasonic assistance exhibit a significant effect on the machining situation, e.g., US causes a higher surface integrity of the finish milled surfaces compared to conventional milling. T2 - International Congress on Welding, Additive Manufacturing and associated non destructive testing CY - Online meeting DA - 08.06.2022 KW - Co-Cr-alloy KW - Additive manufacturing KW - Ultrasonic-assisted milling KW - Surface integrity PY - 2022 AN - OPUS4-55431 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF ED - Hahn, Oliver ED - Doil, Thorsten T1 - Workshop Kulturguterhaltung - Vom Dampfkessel zu Nanomaterialien N2 - Sehr geehrte Damen und Herren, liebe Leserinnen und Leser, bereits im ersten Band der N.i.Ke. Schriftenreihe des Netzwerks zur interdisziplinären Kulturerhaltung hatte ich angeführt, dass bei der Untersuchung von kulturellen Artefakten naturwissenschaftliche Untersuchungsmethoden zunehmend an Bedeutung gewinnen, sie eigentlich unverzichtbar geworden sind. Ein besonders einprägsames Beispiel dieser fächerübergreifenden Zusammenarbeit zwischen Geisteswissenschaften, Naturwissenschaften und Restaurierungswissenschaften war die Ausstellung Johannes Vermeer. Vom Innehalten, die in diesem Jahr in der Gemäldegalerie Alter Meister in den staatlichen Kunstsammlungen Dresden gezeigt wurde. Eigens für diese Ausstellung wurde das Gemälde Brieflesendes Mädchen am offenen Fenster einer grundlegenden Restaurierung unterzogen. Diese Restaurierung diente jedoch nicht nur der Reparatur des Bildes. Um sich dem ursprünglichen Zustand des Gemäldes zwischen 1657 und 1659 anzunähern, wurden später hinzugefügte Malschichten großflächig abgenommen. Möglich wurde dies durch unterschiedliche, bildgebende materialwissenschaftliche Untersuchungen im Vorfeld, welche die wissenschaftlichen Grundlagen für die Diskussion über den weiteren Umgang mit der Lesenden schufen. Materialanalytische Verfahren wurden und werden ständig weiterentwickelt und optimiert. Sei es, um aus einer Vielzahl von Einzelmessungen ein Gesamtbild zu erstellen, oder die Größe einer Probenentnahme so zu reduzieren, dass von einer „minimal-invasiven“ oder „quasi nicht-invasiven“ Untersuchung ausgegangen werden kann. Nun feiert die Bundesanstalt für Materialforschung und -prüfung, zusammen mit ihren Vorgängerinstitutionen, den königlichen Versuchsanstalten, in diesem Jahr ihren einhundertfünfzigsten Geburtstag. Sie blickt damit auf eine lange Tradition materialwissenschaftlicher Analysen zurück, an deren Beginn beispielsweise die metallographischen Untersuchungen von Adolf Martens stehen. Derartige Untersuchungen bilden auch heute noch einen wesentlichen Bestandteil archäometallurgischer Forschung. Die Historie bzw. die Weiterentwicklung der Methodik lässt sich hier besonders gut nachzeichnen. Jedoch blicken auch Verfahren zur Charakterisierung weiterer Werkstoffe, wie Glas, Keramik, oder organischer Materialien auf eine lange Geschichte zurück. Die in diesem Band der N.i.Ke.-Schriftenreihe präsentierten Beiträge dokumentieren einerseits aktuelle Forschungsarbeiten, die erst in diesem Jahr in entsprechenden Fachjournalen publiziert wurden, andererseits liegen einige der Arbeiten bereits 50 Jahre zurück. Sie bekunden damit nicht nur die materialtechnologische und historische Bandbreite der Projekte, sondern offenbaren die Vielfältigkeit kulturhistorischer oder restauratorischer Fragestellungen, zu deren Beantwortung natur- und materialwissenschaftliche Forschung wesentliche Beiträge liefern können. Ich bedanke mich bei allen Kolleginnen und Kollegen, die zur Erstellung dieser dritten Ausgabe der N.i.Ke. Schriftenreihe des Netzwerks zur interdisziplinären Kulturerhaltung beigetragen haben. Ihre Aufsätze ermöglichen den Blick in die Vielfältigkeit materialwissenschaftlicher Untersuchungen im Bereich Kunst- und Kulturgut. Ich wünsche Ihnen viel Spaß auf dieser kleinen Zeitreise. T2 - Workshop Kulturguterhaltung - Vom Dampfkessel zu Nanomaterialien CY - Berlin, Germany DA - 17.11.2021 KW - Pergamonmuseums KW - Schriftrollen vom Toten Meer KW - Gold mit Synchrotronstrahlung KW - Kandelaber des Ensembles am Charlottenburger Tor KW - Berliner Tuffsteinfassaden KW - Betondickglasfenster des Glockenturms am Eiermannbau KW - Kaiser-Wilhelm-Gedächtniskirche KW - Radiografische Untersuchung PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-543239 UR - https://netzwerke.bam.de/Netzwerke/Navigation/DE/Netzwerke/NIKE/nike.html VL - 3 SP - 1 EP - 155 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-54323 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lange, Diana A1 - Hahn, Oliver ED - Lois, C. T1 - Colours on East Asian Maps N2 - Maps and colours have a close connection. Drawn or printed in black on white, subsequently added colours enhance maps with additional information. Colours were not just there to improve maps aesthetically, but they regulated how they were read and thus reinforced their meanings, significances and ideas. Colour is an important key to a more precise understanding of the map’s purposes and uses; moreover, colours are also an important aspect of a map’s materiality. The material scientific analysis makes it possible to find out more about the making of colours and the process of colouring maps. By skillfully deploying colours, map colourists were able to create mimetic representations of nature or codify information in an abstract form. The use of colours involved many considerations as to the materials. ‘Reading’ colours in this way gives a glimpse into the social lives of mapmakers as well as map users and reveals the complexity of the historical and social context in which maps were produced and how the maps were actually made. Within the scope of the three-year joint research project Coloured Maps (2018–2021), we undertook an in-depth and systematic study of hand-drawn and hand-coloured maps from East Asia in the Museum am Rothenbaum (MARKK) in Hamburg and produced between the seventeenth and twentieth centuries. With a multi-perspective approach and transdisciplinary methods (humanities and the sciences), we were able to pool and compare the research results from different fields of research on Asian maps. The aim of this publication is to provide a first general overview of the subject of colours on maps in East Asia in the period from the seventeenth to the early twentieth century and to stimulate further research on the topic. KW - Maps and colours KW - Colouring KW - Colourants KW - Dyes and pigments KW - Map production and publishing KW - Non-invasive scientific methods PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-569682 UR - https://brill.com/display/title/61839 SN - 978-90-04-54562-5 VL - 2023 SP - 1 EP - 79 PB - Brill CY - Leiden, Netherlands AN - OPUS4-56968 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Hahn, Oliver A1 - Nöller, Renate ED - Bausi, A. T1 - Pigments and dyes N2 - The present volume is the main achievement of the Research Networking Programme ‘Comparative Oriental Manuscript Studies’, funded by the European Science Foundation in the years 2009–2014. It is the first attempt to introduce a wide audience to the entirety of the manuscript cultures of the Mediterranean East. The chapters reflect the state of the art in such fields as codicology, palaeography, textual criticism and text editing, cataloguing, and manuscript conservation as applied to a wide array of language traditions including Arabic, Armenian, Avestan, Caucasian Albanian, Christian Palestinian Aramaic, Coptic, Ethiopic, Georgian, Greek, Hebrew, Persian, Slavonic, Syriac, and Turkish. Seventy-seven scholars from twenty-one countries joined their efforts to produce the handbook. The resulting reference work can be recommended both to scholars and students of classical and oriental studies and to all those involved in manuscript research, digital humanities, and preservation of cultural heritage. The volume includes maps, illustrations, indexes, and an extensive bibliography. KW - Pigments KW - Dyes PY - 2015 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-447833 UR - https://www.aai.uni-hamburg.de/en/comst/publications/handbook.html SN - 978-3-7323-1768-4 SN - 978-3-7323-1769-1 SN - 978-3-7323-1770-7 DO - https://doi.org/10.5281/zenodo.46784 SP - 75 EP - 77 PB - European Science Foundation CY - Hamburg AN - OPUS4-44783 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz T1 - Alloy modification for additive manufactured Ni alloy components Part II: Effect on subsequent machining properties N2 - Alloy 36 (1.3912), also known as “Invar”, is an alloy with 36% nickel. It was developed in 1897 by Guillaume and stands out for its very low thermal expansion coefficient. It is classified as a difficult-to-cut material and is commonly used for the production of fiber-reinforced composites in the field of mold construction. Additive manufacturing (AM) offers many economic advantages regarding the repair, modification and manufacture of entire components. Subsequent machining of the AM components is necessary to account for complex structures, final contours or defined surfaces. This is usually done using a tool with a geometrically defined cutting edge, i.e., milling processes. Surface integrity is determined by metallurgical (e.g., microstructure of the subsurface), topological (e.g., surface defects, roughness) and mechanical (e.g., residual stresses) factors, which is crucial in terms of component safety and performance. Modern, hybrid cutting processes, such as ultrasonic-assisted milling (US), provide potentially improvement of the cutting situation of these components. In part I of this investigation, the initial alloy 36 is modified with the elements Ti, Zr and Nb up to a maximum of 1 wt.-%. The influence of the modification elements on the microstructure as well as on the hardness of the AM components is examined. Part II focusses on the effect of the alloy modifications on machinability as well as on the surface integrity of plasma-transferred-arc-welded (PTA) and finish milled invar components. The results show a significant positive influence of ultrasonic assistance on the resulting cutting force of both materials. The modification with 1% Ti shows a positive influence on the surface integrity, as the roughness of the conventional machining processes is lower compared to the initial alloy, which has to be confirmed in further experiments. T2 - IIW C-II Intermediate meeting CY - Online meeting DA - 17.03.2022 KW - Alloy modification KW - Ultrasonic-assisted milling KW - Plasma-Transferred-Arc KW - Surface integrity KW - Alloy 36 KW - Additive manufacturing PY - 2022 AN - OPUS4-54910 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Khropost, Diana A1 - Riethmüller, Franziska A1 - Döhring, Thorsten A1 - Flachs, Dennis A1 - Hülagü, Deniz A1 - Hertwig, Andreas A1 - Cotroneo, Vincenzo A1 - gibertini, eugenio T1 - Polydopamine – a bio-inspired polymer for X-ray mirror coatings and other technical applications N2 - Although the organic molecule dopamine (3,4-dihydroxyphenethylamine) is commonly known as one of the “hormones of happiness”, thin polymer films of polydopamine (PDA) also have interesting technical properties. PDA is a very strong glue that sticks on almost everything, even under water. In nature, PDA is found in the byssal thread cuticles of mussels. When produced by dip-coating, the self-organizing PDA layers grow in a reproducible thickness of single or multiple molecule monolayers of a few nanometres thickness only. Here we present an optimized preparation regime as derived from polymerization analysis through absorption spectroscopy. One application is the use of thin PDA overcoatings to increase the soft X-ray reflectivity of astronomical X-ray mirrors. Furthermore, we give an outlook to other technical applications for this interesting material, presenting this bio-inspired organic polymer as an innovative technical solution for the future, with applications such as PDA-based super-capacitors and its promising role in enhancing separator materials for batteries. T2 - SPIE Optics + Optoelectronics 2025 CY - Prague, Czech Republic DA - 07.04.2025 KW - X-ray mirrors KW - Reflectivity KW - Polydopamine KW - Ellipsometry PY - 2025 DO - https://doi.org/10.1117/12.3056298 VL - 13531 SP - 1 EP - 11 PB - SPIE AN - OPUS4-63630 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz T1 - Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten N2 - Die additive Fertigung mittels Schweißverfahren bietet große ökonomische Vorteile für eine ressourceneffiziente Bauteilherstellung. Offene Fragen bezüglich Homogenität, Anisotropie der Schweißgefüge und den damit verbundenen Bauteileigenschaften stehen einer wirtschaftlichen Verarbeitung oftmals im Wege. Finale Bauteilgeometrie und Oberflächengüte erfordern meist komplementäre subtraktive Fertigungsschritte. Werkstoffe für hochbelastbare Komponenten sind oftmals schwer spanbar. In einem Vorhaben der BAM und des ISAF wurde untersucht, wie die Modifikation der AM-Schweißzusätze und das ultraschallunterstützte Fräsen (US) die Zerspanungssituation verbessern. Der vorliegende Artikel stellt wesentliche Zusammenhänge zwischen Legierung, Gefüge und Zerspanung zweier schwer spanbarer Hochleistungslegierungen (FeNi und CoCr) dar. Großes Potenzial zeigte neben dem US die Modifikation mit Zr und Hf bei Zulegierung in das Schweißgut mittels Beschichtung von Massivdrähten bzw. Herstellung von Fülldrähten. T2 - Bachelor-, Master-, Doktoranden-Kolloquium (BMDK) CY - Magdeburg, Germany DA - 19.06.2024 KW - Legierungsmodifikation KW - Ultraschallunterstütztes Fräsen KW - Additive Fertigung KW - Oberflächenintegrität PY - 2024 AN - OPUS4-60429 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz T1 - Alloy modification for additive manufactured Ni alloy components Part II: Effect on subsequent machining properties N2 - Alloy 36 (1.3912), also known as “Invar”, is an alloy with 36% nickel. It was developed in 1897 by Guillaume and stands out for its very low thermal expansion coefficient. It is classified as a difficult-to-cut material and is commonly used for the production of fiber-reinforced composites in the field of mold construction. Additive manufacturing (AM) offers many economic advantages regarding the repair, modification and manufacture of entire components. Subsequent machining of the AM components is necessary to account for complex structures, final contours or defined surfaces. In part I of this investigation, the initial alloy 36 is modified with the elements Ti, Zr and Hf up to a maximum of 0.33 wt.-%. The influence of the modification elements on the microstructure as well as on the hardness of the AM components is examined. Part II focusses on the effect of the alloy modifications on machinability as well as on the surface integrity of plasma-transferred-arc-welded (PTA) and finish milled invar components. Machining tests were carried out, to investigate the influence of ultrasonic assistance and the effects of modification elements Ti, Zr and Hf on the occurring cutting forces, temperatures and resulting surface integrity of the AM components made of alloy 36 and their modifications. The results show a significant positive influence of ultrasonic assistance on the resulting cutting force as well as on the roughness of all materials investigated. T2 - 75th IIW Annual Assembly CY - Tokyo, Japan DA - 17.07.2022 KW - Alloy modification KW - Alloy 36 KW - Additive manufacturing KW - Ultrasonic-assisted milling KW - Surface integrity PY - 2022 AN - OPUS4-55432 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Steppan, Enrico T1 - Eigenschaftsdegradation durch Wasserstoff in höherfesten Feinkornbaustählen N2 - Wasserstoff kann in Überlagerung mit Beanspruchungen zu einem unerwarteten Werkstoffversagen in höherfesten Stählen führen (wasserstoffunterstützte Schädigung von Metallen, starke Abnahme des Verformungsvermögens). In der Schweißtechnik besteht die Gefahr der wasserstoffunterstützten Kaltrissbildung. Die Aufnahme von Wasserstoff während des Schweißens lässt sich gänzlich nicht verhindern. Höherfeste Feinkornbaustähle um 700 MPa werden zunehmend mit unterschiedlichen Legierungskonzepten und Herstellungsrouten produziert. Diese Unterschiede erzeugen ein differentes Gefüge und Aussscheidungscharakteristik bei nominell ähnlichen Festigkeiten. Wichtige Vertreter sind der S690QL und der S700MC. Die Ergebnisse zeigen zum einen eine deutliche Abnahme der mechanisch-technologischen Gütewerte, zum anderen eine differente Degradation durch Wasserstoff. Signifikant ist die Abnahme der wahren Bruchdehnung bei bereits geringen Wasserstoffkonzentrationen unterhalb 4 ppm. Weiterhin wurde das Wasserstoffbindungsverhalten (Trapping) im Grundwerkstoff und im schweißsimulierten Gefüge untersucht. Die Ergebnisse zeigen Unterschiede hinsichtlich der Bindungsenergie und des Fallencharakters. Die Resultate belegen, dass eine Reduzierung des eingebrachten Wasserstoffs unabdingbar ist für einen sicheren Betrieb geschweißter Komponenten aus höherfestem Feinkornbaustahl. T2 - Forschungsseminar Institut für Werkstoff- und Fügetechnik CY - OvGU, Lehrstuhl Fügetechnik, Magdeburg, Germany DA - 10.01.2017 KW - Feinkornbaustahl KW - S690QL KW - S700MC KW - Wasserstoff KW - Degradation KW - TDA KW - Trapping PY - 2017 AN - OPUS4-39450 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Assessment of in-service welding conditions for pressurized hydrogen pipelines via component test N2 - Hydrogen is the energy carrier of tomorrow. This requires a reliable transport infrastructure with the ability to carry large amounts of hydrogen e.g. for steel industry or chemical industry. The conversion of existing natural gas (NG) grids is an essential part of the worldwide hydrogen strategies, in addition to the construction of new pipelines. In this context, the transportation of hydrogen is fundamental different from NG as hydrogen can be absorbed into the pipeline material. Given the well-known effects of hydrogen embrittlement, the compatibility of the materials for the intended pipelines must be investigated (typically low alloy steels in a wide range of strengths and thicknesses). However, pipelines require frequent maintenance, repair or the need for installation for further outlets. In some cases, it is necessary to perform welding on or onto the pipelines while they are still in service, i.e. with active gas flow under high pressure, e.g. such as the well-known “hot tapping”, see Fig. 1a. This in-service welding causes challenges for hydrogen operations in terms of additional hydrogen absorption during welding and the material compatibility. The challenge can be roughly divided into the possible austenitization of the inner pipe material exposed to hydrogen, which can lead to sufficient hydrogen absorption, and the welding itself, which causes an increased temperature range. Both lead to a significant increase in hydrogen solubility and diffusivity of the respective materials compared to room temperature. In this context, knowledge about hot tapping on hydrogen pipelines is scarce due to the lack of operating experience. Fundamental experimental investigations are required to investigate the transferability from NG to hydrogen pipeline grids. For this reason, the present study introduces a specially designed mock-up / demonstrator concept for the realistic assessment of the welding processing conditions, see Fig. 1b. The mock-up was designed to enable in-situ temperature measurement during welding as well as ex-post extraction of samples for the quantification of the absorbed hydrogen concentration, see Fig. 1c. For safety measures, the necessary pressurized hydrogen volume was limited by the insertion of a solid cylinder ensuring a 1 cm hydrogen gas layer. Welding experiments on the pressurized mock-ups with the diameters DN50 and DN200 have shown that the austenitization temperature can be reached on the inner surface of the pipeline, especially on thinner-walled pipelines, using current welding practices. This corresponds to an increased hydrogen uptake in the welded area of several ppm T2 - 1st Conference on Hydrogen in Materials Science and Engineering (H2-MSE) CY - Siegburg, Germany DA - 11.02.2025 KW - Hydrogen KW - Pipeline KW - In-service welding KW - Component test PY - 2025 AN - OPUS4-62544 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rhode, Michael A1 - Mente, Tobias A1 - Steppan, E. A1 - Kannengießer, Thomas A1 - Steger, J. T1 - Hydrogen trapping in T24 Cr-Mo-V steel weld joints - microstructure effect vs. experimental influence on activation energy for diffusion N2 - Hydrogen-assisted cracking is a critical combination of local microstructure, mechanical load and hydrogen concentration. Welded microstructures of low-alloyed creep-resistant Cr-Mo-V steels show different hydrogen trapping kinetics. This influences the adsorbed hydrogen concentration as well as the diffusion by moderate or strong trapping. A common approach to describe hydrogen traps is by their activation energy that is necessary to release hydrogen from the trap. In the present study, Cr-Mo-V steel T24 (7CrMoVTiB10-10) base material and TIG weld metal were investigated. Electrochemically hydrogen charged specimens were analyzed by thermal desorption analysis (TDA) with different linear heating rates. The results show two different effects. At first, the microstructure effect on trapping is evident in terms of higher hydrogen concentrations in the weld metal and increased activation energy for hydrogen release. Secondly, it is necessary to monitor the real specimen temperature. A comparison between the adjusted heating rate and the real specimen temperature shows that the calculated activation energy varies by factor two. Thus, the trap character in case of the base material changes to irreversible at decreased temperature. Hence, the effect of the experimental procedure must be considered as well if evaluating TDA results. Finally, realistic temperature assessment is mandatory for calculation of activation energy via TDA. KW - Creep-resistant steel KW - Hydrogen assisted cracking KW - Thermal desorption analysis KW - Welding KW - Microstructure KW - Diffusion PY - 2018 DO - https://doi.org/10.1007/s40194-017-0546-6 SN - 0043-2288 SN - 1878-6669 VL - 62 IS - 2 SP - 277 EP - 287 PB - Springer CY - Berlin, Heidelberg AN - OPUS4-44505 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Division 9.4 – Weld Mechanics, Key aspects of component welding applying higher-strength fine-grained structural steels N2 - Presentation of the work of division 9.4 with focus on the Key aspects of component welding applying higher-strength fine-grained structural steels. The increased application of higher-strength steels and filler materials necessitates a more profound understanding of the interactions between the welding process, the heat input, the cooling conditions and the resulting metallurgical processes in the weld and its surroundings. Strategies, which help to improve the strength properties and life-time of welded structures to such an extent that the utilisation of higher-strength materials can be justified and their lightweight construction potential can thus be exploited to the full, can only be derived from the interaction between all the influencing factors. Examples of a few investigations on welded joints between higher-strength fine-grained structural steels with regard to the interactions between the main variables influencing the cold cracking are presented. T2 - MIIT Workshop CY - BAM, Berlin, Germany DA - 28.11.2017 KW - Residual stresses KW - Higher-strength steels KW - Cold cracking KW - Heat control PY - 2017 AN - OPUS4-44267 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Influence of heat control on hydrogen distribution in high-strength multi-layer welds with narrow groove N2 - High-strength low-alloyed (HSLA) steels with yield strength ≥ 690 MPa are gaining popularity in civil engineering and construction of heavy vehicles. With increasing yield strength, the susceptibility for degradation of the mechanical properties in presence of diffusible hydrogen, i.e. hydrogen-assisted cracking (HAC) generally increases. HAC is a result of the critical interaction of local microstructure, mechanical load and hydrogen concentration. In existing standards for welding of HSLA steels, recommendations (preheating, interpass temperature and hydrogen removal heat treatment) are given to limit the amount of introduced hydrogen during welding. The recommendations are based on investigations with conventional arc welding processes. In the past decade, modern weld technologies were developed to enable welding of narrower weld seams with V-grooves of 30°, e.g. the modified spray arc process. In that connection, a reduced number of weld runs and weld volume are important technical and, hence, economic benefits. In the present study, the hydrogen distribution in S960QL multi-layer welds with thickness of 20 mm was analyzed depending on heat control. The influence of different weld seam opening angles (grooves), heat input, interpass temperature and hydrogen removal procedures was investigated. The results show that weldments with narrow groove contained increased diffusible hydrogen amount. Reasons had been longer diffusion path and higher wire feeding rate compared to conventional welds with wider 60° Vgroove. Hydrogen concentration has been reduced by decreasing both the heat input and interpass temperature. Hydrogen free weldments were achieved via hydrogen removal heat treating at 250 °C for 5 h subsequently after welding. Regarding the strength of the investigated steel, it is recommended to conduct a heat treatment after welding. For the first time, hydrogen concentration gradients were experimentally determined across the weld seam thickness in HSLA multi-layer welds. T2 - Intermediate Meeting of IIW Commission II-A CY - Genoa, Italy DA - 05.03.2018 KW - Hydrogen assisted cracking KW - Welding KW - Heat control KW - High-strength steel PY - 2018 AN - OPUS4-44426 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Specimen temperature during CGHE and influence on hydrogen determination N2 - Hydrogen determination in weld seams is standardized in ISO 3690. In accordance to this standard, a defined time for hydrogen collection has to be anticipated for different extraction temperatures. In other words, the temperature is the most important value that has to be monitored in addition to the aimed hydrogen determination. The specimen geometry has influence on the real sample temperature during CGHE vs. the adjusted furnace temperature. This presentation gives a short summary on possible influences on the "correct" hydrogen determination temperature during carrier gas hot extraction (CGHE) using infrared radiation driven furnace. The main findings are: (1) specimen surface is important in terms of polished or oxidized condition, (2) specimen geometry is important for fast heating, (3) PID-values of control software are a considerable influence to accelerate the heating process depite thick specimens and (4) independent sample temperature determination before CGHE is strongly recommended. T2 - Intermediate Meeting of IIW Subcommission II-E CY - Genoa, Italy DA - 05.03.2018 KW - Hydrogen KW - Welding KW - Carrier gas hot extraction KW - Temperature KW - Measurement PY - 2018 AN - OPUS4-44427 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schaupp, Thomas T1 - Kaltrissbildung in Mehrlagenschweißungen - Einflussanalyse von Nahtgeometrie und Wärmeführung beim Einsatz modifizierter Sprühlichtbögen N2 - Ausgehend vom derzeit vorrangigen Einsatz in Mobilkranen, kommen höherfeste Feinkornbaustähle mit Streck-grenzen ab 960 MPa zunehmend auch in anderen modernen Stahlkonstruktionen zur Anwendung. Dies ist auf-grund aktueller Forderungen nach Energie- und Ressourceneffizienz im Sinne des konstruktiven Leichtbaus viel-fach notwendig. Die Verwendung höherfester Stähle sowie deren schweißtechnische Verarbeitung, insbesondere in sicherheitsrelevanten Tragstrukturen, erfordert ein tiefgreifendes Verständnis der Zusammenhänge zwischen Schweißverfahren, Wärmeeinbringung, Abkühlbedingungen sowie den daraus resultierenden metallurgischen Vor-gängen in der Schweißnaht und den nahtnahen Bereichen. Vorwiegend werden höherfeste Güten mittels MAG-Prozess geschweißt. Bedeutende Fortschritte in der Regelungstechnik führten unter den Herstellern von Schweiß-stromquellen in den letzten Jahren zur Entwicklung zahlreicher modifizierter Sprühlichtbogenprozesse (mod. SLB). Diese Prozesse ähneln sich in ihren Eigenschaften und ermöglichen die bekannten positiven Aspekte, wie Einspa-rung an Schweißzusatz sowie Schweiß- und Rüstzeit aufgrund der Möglichkeit reduzierter Nahtöffnungswinkel. Der mod. SLB bedingt zusammen mit einer anderen Nahtgeometrie veränderte Naht- und Schweißraupenquerschnitte sowie einen abweichenden Lagenaufbau. Diese wirtschaftlich-technisch attraktive Möglichkeit reduzierter Nahtöff-nungswinkel findet in den Regelwerken zur schweißtechnischen Verarbeitung höherfester Feinkornbaustähle unter Vermeidung von Kaltrissbildung bisher keine Berücksichtigung. Dabei gilt es, gerade die Interaktion der Hauptein-flussgrößen auf die Kaltrissbildung unter reduziertem Nahtöffnungswinkel zu betrachten. Im Rahmen zweier AiF-Forschungsvorhaben (IGF-Nr. 17.978 N, 18.596 BR) wurde daher der Einfluss der Wärmeführung anhand verglei-chender Mehrlagenschweißungen mittels konventionellem Übergangslichtbogen und mod. SLB mit angepasster Nahtkonfiguration auf schweißbedingte Beanspruchungen sowie auf die Wasserstoffkonzentration im Schweißgut untersucht. T2 - DVS Congress 2018 - Große Schweißtechnische Tagung CY - Friedrichshafen, Germany DA - 17.09.2018 KW - Kaltriss KW - Hochfester Feinkornbaustahl KW - MAG-Schweißen PY - 2018 AN - OPUS4-45976 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne A1 - Schröpfer, Dirk T1 - From the Field to the Lab: Assessment of Residual Stresses in real-life Welded Components N2 - Residual stresses are crucial when assessing the performance of welded components. The present work deals with the possibilities of transferring the real-life boundary conditions of welding, which influence the residual stress, into the laboratory. The possibilities of a test system specifically developed for this purpose with a maximum load capacity of 2 MN are shown. Due to the structural design, global process, geometry and material-dependent stresses are induced, which can be simulated and quantified within the system. Additionally, X-ray diffraction can be applied to determine the resulting local residual stress distribution precisely with high spatial resolution. Examples are presented how the conditions to be found during production are simulated in the laboratory. It is shown how welding residual stresses in high-strength steels are affected by the heat control. It was possible to clarify why elevated working temperatures significantly increase the tensile residual stresses in the heat affected zone (HAZ). The effect of a heat treatment applied under mechanical stress resulting from welding is demonstrated by the example of a creep resistant steel. Reheat cracking is significantly increased in this case compared to small scale laboratory based tests. T2 - European Conference on Residual Stresses - ECRS10 CY - Leuven, Belgium DA - 11.09.2018 KW - Welding KW - Residual stress KW - Large scale test PY - 2018 AN - OPUS4-45978 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schaupp, Thomas T1 - Influence of heat control on hydrogen distribution in high-strength multi-layer welds with narrow groove N2 - High-strength low-alloyed (HSLA) steels with yield strength ≥ 690 MPa are gaining popularity in civil engineering and construction of heavy vehicles. With increasing yield strength, the susceptibility for degradation of the mechanical properties in presence of diffusible hydrogen, i.e. hydrogen-assisted cracking (HAC) generally increases. HAC is a result of the critical interaction of local microstructure, mechanical load and hydrogen concentration. In existing standards for welding of HSLA steels, recommendations like working temperatures and dehydrogenation heat treatment (DHT) are given to limit the amount of introduced hydrogen during welding. The recommendations are based on investigations with conventional arc welding processes. In the past decade, modern weld technologies were developed to enable welding of narrower weld seams with V-grooves of 30°, e.g. the modified spray arc process. In that connection, a reduced number of weld runs and weld volume are important technical and, hence, economic benefits. In the present study, the hydrogen distribution in S960QL multi-layer welds with thickness of 20 mm was analyzed. The influence of different weld seam opening angles, heat input, working temperature and DHT was investigated. The results show that weldments with narrow groove contained increased diffusible hydrogen amount. Hydrogen concentration has been reduced by decreasing both the heat input and working temperature. Hydrogen free weldments were only achieved via subsequent DHT after welding. Furthermore, hydrogen distribution was experimentally determined across the weld seam thickness in HSLA GMA welded multi-layer welds for the first time. T2 - 71st IIW Annual Assembly and International Conference: Commission II-A CY - Nusa Dua, Bali, Indonesia DA - 15.07.2018 KW - Hydrogen KW - GMAW KW - High-strength steels KW - Heat control KW - Heat treatment PY - 2018 AN - OPUS4-45622 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Welding Stress Control in High-strength Steel Components Using Adapted Heat Control Concepts N2 - High-strength steels are increasingly applied in modern steel constructions to meet today’s lightweight requirements. Welding of these steels demands a profound knowledge of the interactions between the welding process, cooling conditions, heat input and the resulting metallurgical occurrences in the weld and its vicinity. Additionally, welding stresses may be detrimental for the safety and performance of high-strength steel component welds during fabrication and service, especially due to the high yield ratio. For a development of strategies to adjust welding heat control, all these effects should be considered, to reach a complete exploitation of the high-strength steel potential. In recent researches at BAM, multilayer GMAW experiments were performed with high-strength steels, in which cooling conditions and resulting microstructure were analysed for varied heat control parameters. The application of a unique 3d-operating testing facility and X-ray diffraction measurements allowed the analysis of local stresses in the weld while welding and cooling under component relevant shrinkage restraints. As a result, correlations between material behaviour, welding and cooling condition and the arising multi-axial stresses and forces were found. Based on this study, statements for the development of adapted heat control concepts were derived, which are presented by means of specific analysis examples. T2 - 71st IIW Annual Assembly and International Conference: Commission II-A CY - Nusa Dua, Bali, Indonesia DA - 15.07.2018 KW - Residual stresses KW - GMA Welding KW - Restraint KW - High-strength steels KW - Process parameters PY - 2018 AN - OPUS4-45623 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Schwingfestigkeitsverbesserung hochfester Schweißverbindungen mit Hilfe neuartiger LTT-Zusatzwerkstoffe N2 - Die Verwendung von LTT-Zusatzwerkstoffen stellt einen alternativen Ansatz zu den sonst üblichen Verfahren der Schweißnahtnachbehandlung zur Schwingfestigkeitserhöhung geschweißter Stahlkonstruktionen dar. Der wesentliche Wirkmechanismus beruht auf der Beeinflussung des Eigenspannungszustands durch die niedrige Martensitstarttemperatur bereits während des Schweißens. Dadurch werden die Druckeigenspannungen aus der behinderten Volumenausdehnung infolge Phasenumwandlung voll wirksam. Weiter weist die Schweißnaht eine hohe Härte auf, die die Schwingrissbildung verzögern kann, allerdings auch zu einer niedrigen Kerbschlagarbeit führt. Im ersten Teil dieses Beitrages werden grundlegende Untersuchungen zur schweißtechnischen Verarbeitung eines LTT-Zusatzwerkstoffes präsentiert. Dies beinhaltet zunächst die Sicherstellung der Schweißbarkeit sowie die Charakterisierung der Schweißgefüge und deren Härte mit dem Ziel, reproduzierbare Verbindungseigenschaften für die nachfolgende Schwingfestigkeitsprüfung herzustellen. Der zweite Teil des Beitrages beschäftigt sich mit den dazugehörigen Schwingfestigkeitsuntersuchungen an den Stählen S355J2 und S960Q unter Verwendung konventioneller Zusatzwerkstoffe im Vergleich zum LTT-Zusatz. Das verwendete Schweißdetail ist eine Verbindungsschweißung am Stumpfstoß unter Variation der Schweißnahtausführung (DY-Naht und V-Naht). Weitergehend wird eine bauteilähnliche Probe (die Längssteife) untersucht, bei der der LTT-Zusatzwerkstoff als zusätzliche Schweißlage aufgebracht wurde. Neben der Schwingfestigkeit werden die Schweißnähte hinsichtlich der Eigenspannungen, der Eigenspannungsstabilität im Schwingversuch sowie metallo-grafisch charakterisiert. Die Ergebnisse zeigen, dass LTT-Zusatzwerkstoffe unter Einhaltung wesentlicher Konstruktionsrichtlinien zu einem deutlichen Anstieg der Schwingfestigkeit führen. Dadurch kann das Leichtbaupotential hochfester Stahlgüten genutzt werden. T2 - DVS Congress CY - Friedrichshafen, Germany DA - 17.09.2018 KW - Eigenspannungen KW - Schwingfestigkeit KW - Hochfester Stahl KW - LTT PY - 2018 AN - OPUS4-45982 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas T1 - Einfluss der Nahtkonfiguration und des modifizierten Sprühlichtbogens auf die Bauteilbeanspruchungen in hochfesten Schweißverbindungen N2 - In modernen Stahlkonstruktionen werden immer häufiger hochfeste Feinkornbaustähle erfolgreich eingesetzt. Dies resultiert aus dem aktuellen Bestreben, leichte Komponenten zu fertigen und damit die Energie- und Ressourceneffizienz zu steigern. Die Herausforderungen an die Auslegung und Herstellung geschweißter Bauteile nimmt jedoch mit steigenden Festigkeiten und abnehmenden Dehnungsreserven der eingesetzten Werkstoffe zu. So können hohe Schweißeigenspannungen die Beanspruchbarkeit und Bauteilsicherheit kritisch herabsetzen. Untersuchungen zeigten bereits deutliche Einflüsse von Werkstoff, Wärmeführung sowie Schweißprozessparametern und der um-gebenden Konstruktion der Schweißnaht auf den Beanspruchungszustand geschweißter Bauteile. Der Einsatz moderner modifizierter Sprühlichtbogenprozesse (mod.SLB) gestattet in diesen Zusammenhang neben den bekannten wirtschaftlichen Vorteilen das Schweißen einer deutlich schmaleren Nahtgeometrie. Aufgrund des resultierenden reduzierten Gesamtwärmeeintrages sind deutlich geringere schweißbedingte Beanspruchungen und eine höhere Beanspruchbarkeit hochfester Schweißkonstruktionen erreichbar. Unter Nutzung spezieller Prüfanlagen konnten mehrlagige Schweißexperimente zur Analyse des Einflusses der Nahtgeometrie auf die Eigenspannungsausbildung und Gesamtbeanspruchung hochfester Schweißverbindungen bei bauteilähnlichen Einspannbedingungen durchgeführt werden. Für die reduzierten Nahtvolumina zeigte sich eine signifikante Absenkung des Beanspruchungsniveaus während des Schweißens und nach der Abkühlung. T2 - DVS Congress Große Schweißtechnische Tagung 2017 CY - Düsseldorf, Germany DA - 26.09.2017 KW - Eigenspannungen KW - MAG-Schweißen KW - Hochfeste Feinkornbaustähle KW - Bauteilprüfung PY - 2017 SN - 978-3-96144-008-5 VL - 337 SP - 190 EP - 195 PB - DVS Media AN - OPUS4-46610 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kromm, Arne A1 - Lausch, Thomas A1 - Schröpfer, Dirk A1 - Dixneit, Jonny A1 - Hannemann, Andreas A1 - Kannengießer, Thomas ED - Neu, Richard W. ED - Totten, George E. T1 - From the field to the lab: Real scale assessment of stresses in welded components N2 - Residual stresses are crucial when assessing the performance of welded components. The present work deals with the possibilities of transferring the real-life boundary conditions of welding, which influence the residual stress, into the laboratory. The possibilities of a test system specifically developed for this purpose with a maximum capacity of 2 MN are shown. Due to the structural design, global process, geometry and material-dependent stresses are induced, which can be simulated and quantified within the system. Additionally, X-ray diffraction can be applied to determine the resulting local residual stress distribution precisely with high spatial resolution. Two examples are presented how the conditions to be found during production are simulated in the laboratory. It is shown how welding residual stresses in high-strength steels are affected by the heat control. It was possible to clarify why elevated working temperatures significantly increase the bending stresses in the welded joint and therefore the tensile residual stresses in the heat affected zone (HAZ). The effect of a heat treatment applied under mechanical stress resulting from welding is demonstrated by the example of a creep resistant steel. Reheat cracking is significantly increased in this case compared to small scale laboratory based tests. KW - Residual stress KW - Welding KW - Large-scale test KW - Creep resistant steel KW - High strength steel PY - 2018 DO - https://doi.org/10.1520/MPC20170111 SN - 2379-1365 VL - 7 IS - 4 SP - 574 EP - 593 PB - ASTM International CY - West Conchohocken AN - OPUS4-46662 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Auswirkung der Nahtkonfiguration und des modifizierten Sprühlichtbogens auf die Bauteilbeanspruchungen in hochfesten Schweißverbindungen. N2 - In modernen Stahlkonstruktionen werden immer häufiger hochfeste Feinkornbaustähle erfolgreich eingesetzt. Dies resultiert aus dem aktuellen Bestreben, leichte Komponenten zu fertigen und damit die Energie- und Ressourceneffizienz zu steigern. Die Herausforderungen an die Auslegung und Herstellung geschweißter Bauteile nimmt jedoch mit steigenden Festigkeiten und abnehmenden Dehnungsreserven der eingesetzten Werkstoffe zu. So können hohe Schweißeigenspannungen die Beanspruchbarkeit und Bauteilsicherheit kritisch herabsetzen. Untersuchungen zeigten bereits deutliche Einflüsse von Werkstoff, Wärmeführung sowie Schweißprozessparametern und der um-gebenden Konstruktion der Schweißnaht auf den Beanspruchungszustand geschweißter Bauteile. Der Einsatz moderner modifizierter Sprühlichtbogenprozesse (mod.SLB) gestattet in diesen Zusammenhang neben den bekannten wirtschaftlichen Vorteilen das Schweißen einer deutlich schmaleren Nahtgeometrie. Aufgrund des resultierenden reduzierten Gesamtwärmeeintrages sind deutlich geringere schweißbedingte Beanspruchungen und eine höhere Beanspruchbarkeit hochfester Schweißkonstruktionen erreichbar. Unter Nutzung spezieller Prüfanlagen konnten mehrlagige Schweißexperimente zur Analyse des Einflusses der Nahtgeometrie auf die Eigenspannungsausbildung und Gesamtbeanspruchung hochfester Schweißverbindungen bei bauteilähnlichen Einspannbedingungen durchgeführt werden. Für die reduzierten Nahtvolumina zeigte sich eine signifikante Absenkung des Beanspruchungsniveaus während des Schweißens und nach der Abkühlung. T2 - DVS Congress Große Schweißtechnische Tagung 2017 CY - Düsseldorf, Germany DA - 26.09.2017 KW - Eigenspannungen KW - MAG-Schweißen KW - Hochfeste Feinkornbaustähle KW - Bauteilprüfung PY - 2017 AN - OPUS4-46611 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - In-situ determination of critical welding stresses during assembly of thick-walled components made of high-strength steel N2 - The performance and safety of welded high-strength low-alloyed steel (HSLA) components are substantially affected by the stresses occurring during and after welding fabrication, especially if welding shrinkage and distortion are severely restrained. The surrounding structure of the whole component affects loads in the far-field superimposing with welding stresses in the near-field of the weld. In this study a unique testing facility was used to restrain shrinkage and bending while analyse multiaxial far-field loads (max. 2 MN) during assembly of thick-walled component. A novel approach for the assessment of the in-situ-measured far-field data in combination with the actual weld geometry was elaborated. For the first time, analyses of the global bending moments of restrained welds based on the neutral axis of the actual weld load bearing section were achieved. Hence, far-field measurements offered the possibility to determine critical near-field stresses of the weld crosssections for the entire joining process. This work presents the approach for far-to-near field in-situ determination of stresses in detail for the 2-MN-testing system based on an extensive experimental work on HSLA steel welds, which demonstrates sources and consequences of these high local welding stresses. Thus, it was clarified, why the first weld beads are crucial regarding welding stresses and cold cracking, which is well known, but has never been measured so far. Accompanying analyses using X-ray diffraction (XRD) after welding show effects on local residual stress distributions. These analyses indicated viable prospects for stress reduction during assembly of thick-walled HSLA steel components. T2 - European Conference on Residual Stresses 2018 - ECRS-10 CY - Leuven, Belgium DA - 11.09.2018 KW - Residual stress KW - Welding KW - Large-scale test KW - X-ray diffraction KW - HSLA steel PY - 2018 AN - OPUS4-46607 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schaupp, Thomas T1 - Zum Einfluss der Wärmeführung auf den Wasserstoffeintrag und die Kaltrissbildung beim Schweißen höherfester Feinkornbaustähle N2 - In vielen Industriebranchen werden zunehmend hochfeste Feinkornbaustähle mit Streckgrenzen ≥ 690 MPa eingesetzt. Allerdings werden mit zunehmender Festigkeit deutlich höhere Anforderungen an deren schweißtechnische Verarbeitung gestellt, da gerade die Sensibilität gegenüber einer Degradation der mechanischen Eigenschaften, durch den beim Schweißen aufgenommenen Wasserstoff, mit steigender Festigkeit stark zunimmt. In der vorliegenden Präsentation sind Ergebnisse aus vergleichenden Untersuchungen mit konventionellem Übergangslichtbogen und modifiziertem Sprühlichtbogen mit reduziertem Nahtöffnungswinkel hinsichtlich der Wasserstoffaufnahme beim Schweißen unter Variation von Streckenenergie, Arbeitstemperatur und Nachwärmprozedur dargestellt. Grundsätzlich ist den erarbeiteten Ergebnissen zu entnehmen, dass im Schweißgut von Stumpfstoßverbindungen mit reduziertem Nahtöffnungswinkel erhöhte mittlere Wasserstoffkonzentrationen vorliegen. Geeignete Wärmeführungen führten zu einer signifikanten Reduzierung der Wasserstoffkonzentration beim Einsatz der Nahtkonfiguration mit abgesenktem Nahtöffnungswinkel. Dabei erwies sich eine Nachwärmprozedur aus der Schweißwärme heraus als zielführend. Des weiteren sind Gradienten der Wasserstoffkonzentration in Blechdickenrichtung aufgezeigt. T2 - Forschungsseminar OvGU CY - Magdeburg, Germany DA - 15.11.2018 KW - Höherfeste Feinkornbaustähle KW - MAG-Schweißen KW - Schweißprozessparameter KW - Wärmeführung KW - Wasserstoff PY - 2018 AN - OPUS4-46776 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schaupp, Thomas A1 - Kannengießer, Thomas A1 - Burger, S. A1 - Zinke, M. A1 - Jüttner, S. T1 - Einfluss der Wärmeführung auf die Wasserstoffkonzentration in geschweißten höherfesten Feinkornbaustählen beim Einsatz modifizierter Sprühlichtbogenprozesse N2 - Um den wachsenden Anforderungen an den stofflichen und konstruktiven Leichtbau sowie den Forderungen nach Ressourceneffizienz Rechnung zu tragen, werden in vielen Industriebranchen zunehmend höherfeste Feinkornbaustähle mit Streckgrenzen über 690 MPa eingesetzt. Allerdings werden mit zunehmender Festigkeit deutlich höhere Anforderungen an deren schweißtechnische Verarbeitung gestellt, da die Sensibilität gegenüber einer Herabsetzung der mechanischen Eigenschaften durch den beim Schweißen aufgenommenen diffusiblen Wasserstoff mit steigender Festigkeit zunehmen kann. In den vergleichenden Untersuchungen von konventionellem Übergangslichtbogen und modifiziertem Sprühlichtbogen bei reduziertem Nahtöffnungswinkel konnte gezeigt werden, dass die Schweißprozessparameter die in das Schweißgut eingebrachte Wasserstoffkonzentration beeinflussen. Grundsätzlich ist den erarbeiteten Ergebnissen zu entnehmen, dass im Schweißgut von Stumpfstoßverbindungen mit reduziertem Nahtöffnungswinkel erhöhte mittlere Wasserstoffkonzentrationen vorliegen. Diese können mit geeigneten Wärmeführungen signifikant reduziert werden. Dabei erwies sich eine Nachwärmprozedur aus der Schweißwärme heraus als zielführend. KW - Hochfester Stahl KW - Schutzgasschweißen KW - Wärmeführung KW - Wasserstoff KW - Rissbildung PY - 2018 VL - 70 IS - 5 SP - 290 EP - 297 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-45109 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schaupp, Thomas A1 - Rhode, Michael A1 - Yahyaoui, Hamza A1 - Kannengießer, Thomas ED - Duprez, Lode T1 - Hydrogen distribution in multi-layer welds of steel S960QL N2 - High-strength low-alloyed (HSLA) steels with yield strength ≥ 690 MPa have increasing importance in steel construction and civil engineering. However, weld processing of those steels is a major challenge. The susceptibility for degradation of mechanical properties of weld joints significantly increases in presence of hydrogen and can result in hydrogen assisted cracking (HAC). Generally, risk for HAC increases with increasing yield strength of HSLA steels. To minimize the incidence of HAC, it is essential to gain knowledge about both the (1) absorbed hydrogen amount and its distribution in the weld seam and (2) options to lower the amount of introduced hydrogen. Existing standards recommend heat treatment procedures (interpass temperature or post weld heat treatment) to reduce the diffusible hydrogen concentration in weldments. In this context, different weld seam geometries should be considered. For HSLA steel fabrication weld processing with seam opening angles of 45° to 60° is typical. Modern weld technologies allow welding with seam opening angles of 30° - reduced welding time and costs. In the present study, the hydrogen distribution in multi-layer welds of a 960 MPa HSLA steel was analysed. Influence of different seam opening angles as well as heat input, interpass temperature and post weld heat treatments were investigated. The welded samples were quenched in ice water immediately after welding and subsequently stored in liquid nitrogen. After defined warming up, small specimens were machined from the weld seam by water jet cutting. The diffusible hydrogen concentration was measured by carrier gas hot extraction with coupled mass spectrometer. The results showed, that low heat input and post weld heat treatment procedures can lower hydrogen concentrations in welds. Furthermore, a gradient of the hydrogen concentration was identified with increasing weld pool depth. By varying the seam opening angles different hydrogen concentrations were measured. T2 - Third International Conference on Metals & Hydrogen CY - Ghent, Belgium DA - 29.05.2018 KW - Hydrogen concentration KW - Welding KW - High-strength steel KW - Heat treatment KW - carrier gas hot extraction PY - 2018 SN - 978-9-08179-422-0 SP - P44 AN - OPUS4-45358 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Taparli, Ugur Alp T1 - In situ laser-induced breakdown spectroscopy monitoring during TIG welding N2 - Chemical composition of the welding seam and HAZ has significant effect on weld quality. Current inspection methods for weld seams measure and investigate post factum and cannot prevent weld defects. Element burn-off may significantly affect solidification leading to embrittlement or cracking Control of weld chemical compositions insures a controlled solidification and resistance to related weld defects. T2 - Forschungsseminar OvGU Magdeburg CY - Magdeburg, Germany DA - 27.06.2018 KW - LIBS TIG welding KW - Austenitic stainless steels KW - Chemical composition KW - In situ measurement PY - 2018 AN - OPUS4-45350 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröpfer, Dirk A1 - Kromm, Arne A1 - Kannengießer, Thomas T1 - Formation of multi-axial welding stresses due to material behaviour during fabrication of high-strength steel components N2 - Today, an expanding application of high-strength steels in modern welded constructions can be observed. The economical use of these steel grades largely depends on the strength and reliability of the weldments. Therefore, the special microstructure and mechanical properties of these grades have to be taken into account by keener working ranges regarding the welding parameters. However, performance and safety of welded components are strongly affected by the stresses occurring during and after welding fabrication locally in the weld seam and globally in the whole component, especially if the shrinkage and distortion due to welding are restrained. Some extensive studies describe the optimization of the welding stresses and the metallurgical effects regarding an adapted welding heat control. Lower working temperatures revealed to be particularly effective to reduce the local and global welding-induced residual stresses of the complete weld significantly. However, decreased interpass temperatures cause concurrently higher stresses during welding fabrication. This work shows strategies to reduce these in-process stresses. With help of multi-axial welding stress analyses in component-related weld tests, using a special 2-MN-testing facility, differences in stress build-up are described in detail for root welds, filler layers and subsequent cooling to ambient temperature. KW - Residual stresses KW - GMA welding KW - Restraint KW - High-strength steels KW - Process parameters PY - 2018 DO - https://doi.org/10.1007/s40194-018-0650-2 SN - 0043-2288 SN - 1878-6669 VL - 63 IS - 1 SP - 43 EP - 51 PB - Springer AN - OPUS4-46604 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kannengießer, Thomas T1 - Key aspects of component welding applying higher-strength fine-grained structural steels N2 - The increased application of higher-strength steels and filler materials necessitates a more profound understanding of the interactions between the welding process, the heat input, the cooling conditions and the resulting metallurgical processes in the weid and its surroundings. Strategies, which help to improve the strength properties and life-time of welded stmctures to such an extent that the utilisation of higher-strength materials can be justified and their lightweight construction potential can thus be exploited to the füll, can only be derived from the interaction between all the influencing factors. Examples of a few investigations on welded joints between higher-strength fine-grained structural steels with regard to the interactions between the main variables influencing the cold cracking are presented in this article. T2 - 7th International Conference on Welding Science and Engineering in conjunction with 3rd International Symposium on Computer-Aided Welding Engineering CY - Jinan, China DA - 18.10.2017 KW - Cold cracking KW - Heat control KW - Higher-strength steels KW - Residual stresses PY - 2017 AN - OPUS4-47720 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Optimierung schweißbedingter Beanspruchungen und Eigenschaften höherfester Verbindungen mittels Wärmeführung N2 - Der zunehmende Bedarf an hochfesten Feinkornbaustählen in modernen Schweißkonstruktionen, in einer deutlich wachsenden Anzahl von Branchen wie dem Hoch-, Anlagen- und Kranbau, führte in den letzten Jahren zur Entwicklung zahlreicher Grund- und Zusatzwerkstoffe. Neben der Erreichung anforderungsgerechter mechanischer Eigenschaften wird die wirtschaftliche Verarbeitung dieser Güten durch hohe Sicherheitsanforderungen an die Schweißnaht bestimmt. Hohe Zugeigenspannungen in der Schweißverbindung können die Beanspruchbarkeit und Sicherheit eines geschweißten Bauteils wesentlich reduzieren. Insbesondere bei einer hohen konstruktiven Schrumpfbehinderung können die Beanspruchungen auch schon während der Fertigung ein risskritisches Niveau erreichen. Mittels geeigneten Wärmeführungen beim Schweißen und der adäquaten Auswahl von Schweißprozess und Zusatzwerkstoffen ist sowohl eine Minimierung der sich lokal in der Naht bildenden Zugeigenspannungen als auch der globalen infolge von Abstützeffekten auftretenden Reaktionsspannungen und -momente erzielbar. Im Rahmen zweier AiF-Forschungsvorhaben IGF.-Nr. 17267 N und 17978 N wurden verschiedene experimentelle Beanspruchungsanalysen durchgeführt, um den Schweißprozess hinsichtlich der resultierenden schweißbedingten Beanspruchungen zu untersuchen. Hierfür war es erforderlich, die Steifigkeitsverhältnisse so wie sie beim Schweißen realer Bauteilstrukturen auftreten, auf Schweißexperimente im Labor zu übertragen. Dazu wurde bspw. eine an der BAM eigens entwickelte Prüfanlage eingesetzt, mit der die mehraxialen Belastungen analysiert wurden, die mit bis zu 2 MN beim Vorwärmen, Schweißen und Abkühlen auftreten. Die Schweißeigenspannungen wurden mittels Röntgendiffraktometrie bestimmt. Zwar zeigten sich für niedrige Arbeitstemperaturen beim Schweißen ein signifikant reduziertes Gesamtbeanspruchungsniveau nach der Abkühlung der gesamten Schweißnaht. Die langen Abkühlphasen während der mehrlagigen schweißtechnischen Fertigung führen jedoch speziell bei den ersten Schweißraupen zu sehr hohen Reaktionsspannungen. Dabei erwiesen sich schmalere Nahtfugen verbunden mit dem Einsatz modifizierter Schweißprozesse und der Einsatz dehnfähiger Schweißzusätze für das Wurzelschweißen als geeignete Mittel, um eine deutliche Absenkung des Beanspruchungsniveaus beim Schweißen unter Schrumpfbehinderung zu erreichen. Ferner ist damit eine weitere wesentliche Reduzierung der Gesamtbeanspruchung und insbesondere der Zugeigenspannungen in der WEZ möglich. Mithilfe dieser Erkenntnisse ist die Optimierung der schweißbedingten Beanspruchungen unter Nutzung einer adaptierten Wärmeführung zur verbesserten Ausnutzung des Festigkeitspotentials höherfester Feinkornbaustähle erreichbar. T2 - Forschungsseminar, TU Chemnitz CY - Chemnitz, Germany DA - 07.06.2017 KW - Bauteilprüfung KW - Eigenspannungen KW - Hochfeste Feinkornbaustähle KW - MAG-Schweißen PY - 2017 AN - OPUS4-47718 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas T1 - Online Monitoring of Reaction Forces and Stresses in Welded Components N2 - Today’s light weight design trends lead to a growing application of high-strength structural steels (yield strength ≥ 690 MPa). The mechanical properties of the weld and the component safety have to meet the increased requirements of these steel grades. However, high residual stresses in welded components are detrimental to their safety and integrity. Analyses concerning weld stresses in high-strength steels welded under component related restraint conditions revealed that heat control significantly affects global and local stresses. This occurs especially in highly restrained joints due to superimposing local and global stresses and may cause crack-critical stress-levels. In this study weld tests were performed with plates of high-strength steel in a special test facility. The experimental setup allowed transferring defined restraint conditions to the test welds similarly to real components. Temperature and reaction forces due to restraint were observed online while welding and cooling of multilayer-component MAG-welds. Mobile X-ray diffraction was used for local stress determination in the weld seam areas of the restrained specimens. It was found that interpass temperature has a major influence on the local and global welding forces and stresses. Thus, among the analysed results especially transverse residual stresses of the heat affected zone were strongly affected. T2 - The International Symposium on Visualization in Joining & Welding Science through Advanced Measurements and Simulation CY - Osaka, Japan DA - 26.11.2014 KW - Residual Stress KW - GMA welding KW - High-strength steel PY - 2014 VL - 2014, Volume 1 SP - 115 EP - 116 PB - Joining and Welding Research Institute, Osaka University CY - Osaka AN - OPUS4-47716 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dixneit, Jonny A1 - Kromm, Arne A1 - Boin, M. A1 - Wimpory, Robert A1 - Kannengießer, Thomas A1 - Gibmeier, J. A1 - Schröpfer, Dirk T1 - Residual stresses of LTT welds in large-scale components N2 - Residual stresses of welds become more and more important influencing cold cracking as well as the fatigue life of welded components. Low transformation temperature (LTT) filler materials offer the opportunity to alter the residual stresses already during the welding process by means of ad- justed martensite phase transformation temperature (MS). In the current paper, welding residual stresses are studied putting the focus on MS while joining heavy steel sections with a thickness of 20 and 25 mm, respectively. The residual stress state was determined at the top surface using X-ray diffraction as well as in the bulk by neutron diffraction. The results com- pare the residual stresses present in a conventional weld and LTT welds when multi-pass welding of large-scale compo- nents was applied. Repeated phase transformation in the case of the LTT weld is more vital for the residual stresses present in the real-life-like joints. This accounts for the top surface in longitudinal direction but is most pronounced for the bulk of the welds. Detrimental tensile residual stresses are mainly re- duced in the bulk in comparison to a conventional filler wire even in multi-pass welds of thick steel sections. T2 - IIW AA 2016 CY - Melbourne, Australia DA - 10.07.2016 KW - LTT KW - Welding residual stress KW - Phase transformation KW - Interpass temperature PY - 2017 DO - https://doi.org/10.1007/s40194-017-0502-5 SN - 0043-2288 SN - 1878-6669 VL - 61 IS - 6 SP - 1089 EP - 1097 PB - Springer CY - Heidelberg AN - OPUS4-41169 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Microalloying influence on precipitation behavior and mechanical properties of welded high strength structural steels N2 - Microalloying elements, such as Nb and Ti, are essential for the targeted mechanical strength of quenched and tempered, high-strength fine-grained structural steels with a nominal yield strength ≥ 690 MPa. Current specifications for chemical composition only provide upper limits for manufacturers. But even small deviations in the alloying route can have a drastic effect on the mechanical properties. Thus, an adequate prediction of the weldability and the integrity of the welded joint becomes difficult or even impossible due to the varying composition and, hence, the microstructures. Undesirable side effects are the possible softening of the heat-affected zone (HAZ) as well as the opposite effect of hardening. Against this background, different microalloying routes with varying Ti and Nb contents are systematically investigated for the first time on specially designed lab-cast alloys. The basis of each alloy route was the common S690QL in terms of both the chemical composition as well as the heat treatment. To investigate the weldability, three-layer welds were performed using metal active gas welding (MAG) and critical microstructural areas with high softening/hardening were identified. The scope was here on the identification of phase transformations during cooling and on the respective metallurgical precipitation behavior. Isothermal and non-isothermal phase calculations were performed using Thermo-Calc® and showed that the prediction of the non-equilibrium precipitation characteristics during welding is not trivial, especially for this relatively complex chemical composition. The mechanical properties of the welded joints were identified by both Charpy tests (toughness) and tensile tests (strain and strength). During the test, the local straining behavior of the welded joints, was identified using a digital image correlation (DIC) system, see Figure 1. Despite the generally good weldability of the materials, the results show a significant influence of the microalloying route as well as the welding heat input on the different precipitation kinetics. T2 - FEMS EUROMAT 2023 CY - Frankfurt a. M., Germany DA - 04.09.2023 KW - High-strength KW - Steel KW - Mechanical properties KW - Welding KW - Thoughness PY - 2023 AN - OPUS4-58221 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quackatz, Lukas T1 - In situ investigation of phase distribution and weld solidification in duplex stainless steels using laser-induced breakdown spectroscopy (LIBS) N2 - Welding processes of duplex stainless steels cause an unbalanced austenite (γ)/ferrite (δ) ratio due to high cooling rates and changes in chemical composition. That causes a degradation of mechanical properties and corrosion resistance. In situ monitoring of the weld pool is to be realized with the help of laser-induced breakdown spectroscopy (LIBS). A major advantage of this technique is the highly accurate time and spatially resolved measurement of the chemical composition during welding. Previous research has established that the LIBS method is suitable to detect chemical elements during welding and to show a distribution of selected elements. Chemical composition in the WM and HAZ can now be quantified using calibration curves generated by certified reference materials (CRM). Furthermore, a cooling rate can be plotted against the measured electron temperature. T2 - 2nd International Conference on Advanced Joining Processes CY - Sintra, Portugal DA - 21.10.2021 KW - LIBS KW - In situ measurement KW - WRC 1992 diagram KW - duplex stainless steel KW - TIG welding PY - 2021 AN - OPUS4-53613 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Khropost, Diana A1 - Riethmüller, Franziska A1 - Stanik, Eva A1 - Döhring, Thorsten A1 - Hertwig, Andreas A1 - Hülagü, Deniz T1 - Polydopamine -a bionic material and its potential applications for batteries N2 - Polydopamine (PDA) recently came into focus as an innovative material for applications in various technical fields. It is a very strong glue that sticks on almost everything, even under water: In nature, PDA is found in the byssal thread cuticles of mussels. In 2007, Lee et al. first showed that dipping substrates into a solution of dopamine results in the formation of thin PDA films on numerous materials. The simple preparation and the high durability of these coatings have stimulated growing research interest and a wide variety of applications in energy, biomedical and environmental science, and other fields. We have investigated thin layers of PDA with different methods including ellipsometry, tactile measurements of the layer thickness and in situ absorption measurements during the polymerization process. During polymerization the dopamine solution shows a progressive colour change from transparent to brown that has been monitored by spectrometric measurements. The increasing absorption of the cuvette with dopamine solution can be seen in figure 1. The absorption levels off after approximately 2,5 h of polymerization time, thus indicating termination of the primary formation of the PDA film. This data shows that for homogeneous layer growth it is advantageous to interrupt the process after two hours. To generate a higher layer thickness, the samples need to be cleaned and immersed in a fresh dopamine solution subsequently. In addition, ellipsometry measurements on polydopamine layers could determine the corresponding coating thickness as well as its complex refractive index over a broad wavelength range. T2 - Materials Week 2025 CY - Frankfurt am Main, Germany DA - 02.04.2025 KW - Polydopamine KW - Ellipsometry KW - Leyer thickness PY - 2025 AN - OPUS4-63636 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eissel, A. A1 - Engelking, Lorenz A1 - Treutler, K. A1 - Schröpfer, Dirk A1 - Wesling, V. A1 - Kannengießer, Thomas T1 - Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten N2 - In vielen Anwendungen werden aufgrund zunehmender Anforderungen an den Widerstand gegenüber hohen, kombinierten mechanischen, tribologischen, thermischen und korrosiven Beanspruchungen Hochleistungslegierungen eingesetzt. Den vielfach komplexen Bauteilstrukturen, herausfordernden Fertigungseigenschaften und der Erhöhung der Ressourceneffizienz lässt sich heute mit der additiven Fertigung (AM) begegnen, dem oftmals noch unzureichende Kenntnisse über die resultierende Homogenität und Anisotropie der speziellen Gefüge und den damit verbundenen Eigenschaften entgegensteht. Viele Anwendungen benötigen zudem definierte Oberflächen mit hohen Anforderungen an die Oberflächenintegrität, dem durch komplementären Einsatz von additiven und abtragenden Fertigungsschritten Rechnung getragen wird. Hochleistungslegierungen auf der Basis von Nickel oder Kobalt sind infolge der niedrigen Wärmeleitfähigkeit verbunden mit hoher Festigkeit und Zähigkeit äußerst herausfordernd mit Blick auf eine wirtschaftliche Zerspanung mit geometrisch bestimmter Schneide. Ein Vorhaben (IGF-Nr. 20.979 N/DVS-Nr. 1.3211) der BAM und TU Clausthal/ISAF befasst sich mit der Lösung dieser Problemstellung durch gezielte Beeinflussung des Gefüges mittels Modifikation der Schweißzusatzwerkstoffe und den Einsatz des ultraschallunterstützten Fräsens (US), bei gleichzeitiger Sicherstellung der geforderten Eigenschaften der untersuchten Werkstoffe. Im vorliegenden Beitrag werden für die beiden untersuchten FeNi- und CoCr-Legierungen wesentliche Zusammenhänge zwischen verschiedenen Legierungsmodifikationen, der entstehenden Gefügemorphologie und den Zerspanungseigenschaften von mittels PTA additiv gefertigter Proben dargestellt. Hierbei ließen sich Ti, Zr und Hf pulvermetallurgisch zu den jeweiligen Ausgangsschweißzusätzen hinzulegieren. T2 - #additivefertigung: Metall in bestForm CY - Essen, Germany DA - 26.10.2022 KW - Legierungsmodifikation KW - Ultraschallunterstütztes Fräsen KW - Additive Fertigung PY - 2022 SN - 978-3-96144-202-7 VL - 383 SP - 93 EP - 99 PB - DVS-Media GmbH AN - OPUS4-56615 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz T1 - Effect of alloy modification for additive manufactured Ni alloy components on microstructure and subsequent machining properties N2 - Ni alloys are generally classified as difficult-to-cut materials and cost intensive. Additive manufacturing (AM) offers economic advantages. However, machining of these AM components is mandatory to create the final contour or surface. The inhomogeneous and anisotropic microstructure and properties of AM components causes an unstable cutting process. Moreover, undesirable tensile residual stresses are generated due to subsequent machining. In this investigation, the initial alloy 36 is modified with Ti and Nb up to 1.6 wt.-% and build-up welded via gas metal arc welding (GMAW) and plasma-transferred-arc (PTA). Then, finish-milling tests are carried out to investigate the influence of the modification as well as the cutting parameters on the resulting cutting force and the surface integrity. In addition, the conventional milling process (CM) is compared with the ultrasonic-assisted milling process (US), which has a significant influence on the machinability as well as on the surface integrity. T2 - Additive Fertigung – Werkstoffe – Prozesse – Wärmebehandlung 2022 CY - Bremen, Germany DA - 29.06.2022 KW - Additive manufacturing KW - Alloy 36 KW - Alloy modification KW - Ultrasonic-assisted milling KW - Surface integrity PY - 2022 AN - OPUS4-55429 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Kurzvorstellung des Projektes H2SuD / Wasserstoff und Schweißen Einfluss des Schweißens auf die Wasserstoffaufnahme und Degradation im Betrieb befindlicher H2 Gasleitungen N2 - Die Wasserstoffinfrastruktur ist eine zentraler Bestandteil der erfolgreichen Umsetzung der wasserstoffbasierten Energiewende. Dabei bilden Ferngasleitungen quasi das "Rückgrat" der Transportinfrastruktur großer Gasmengen. Dabei müssen unter Umständen Reparaturen an den Pipelines durchgeführt werden. Dabei ist in der Erdgasinfrastruktur das Schweißen an in Betrieb befindlichen (d.h. von Gas durchflossenen) Pipelines Stand der Technik. Es ist jedoch vollkommen offen, inwieweit diese Technik auf die reine Wasserstoffpipelines übertragbar sind. Hierzu leistet das Projekt H2SuD wichtige Beiträge zur Aufklärung des Einfluss eines Reparaturschweißprozesses auf die Wasserstoffaufnahme und Degradation im Betrieb befindlicher H2 Gasleitungen. T2 - Sitzung des DIN-Gemeinschaftsarbeitsausschusses NA 092 00 05 GA, NAS/NMP: Zerstörende Prüfung von Schweißverbindungen CY - Berlin, Germany DA - 15.03.2023 KW - Wasserstoff KW - Pipeline KW - Reparatur KW - Schweißen PY - 2023 AN - OPUS4-57169 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Witte, Julien A1 - Schröpfer, Dirk A1 - Börner, Andreas A1 - Kannengießer, Thomas A1 - Michels, H. A1 - Hamm, C. A1 - Appelt, M. A1 - Hamacher, M. T1 - Ultraschallunterstütztes Fräsen zur Reduzierung der Belastung auf Werkzeug und Bauteiloberfläche von Eisenaluminid-Bauteilen N2 - Intermetallische Werkstoffe werden für Hochtemperaturanwendungen immer wichtiger. Insbesondere Aluminide mit hohen spezifischen Festigkeiten haben ein großes Potenzial für Leichtbauanwendungen, z. B. werden Titanaluminide bereits in Flugzeugturbinen eingesetzt. Ökonomische und ökologische Aspekte sind die treibende Kraft zur Substitution konventioneller Legierungen, z. B. Nickelbasislegierungen, die eine wesentlich höhere Kostenintensität und ein höheres Gewichts-Festigkeits-Verhältnis aufweisen. Insbesondere Eisenaluminide (FeAl) sind aufgrund guter mechanischer Eigenschaften und der guten Verfügbarkeit der wichtigsten Hauptlegierungselemente attraktiv. Speziell entwickelte FeAl-Legierungskonzepte ermöglichen eine wirtschaftliche Produktion im Kokillenguss, bei der die Erstarrung der Schmelze spezielle komplexe Gefüge ermöglicht, um die hohen thermischen und mechanischen Eigenschaften durch eine hohe Anzahl von harten Ausscheidungen entlang der Korngrenzen zu erreichen. Zu diesen Eigenschaften gehört aber auch, dass notwendige Bearbeitungsschritte, wie das Schlichtfräsen, zur Erzielung komplexer Endkonturen, zu vorzeitigem Werkzeugverschleiß und geringen Oberflächengüten führen. Für das finale FeAl-Bauteil ist eine hohe Oberflächenintegrität insbesondere in sicherheitsrelevanten Anwendungen in der Luftfahrt oder im Energiebereich erforderlich. Aus diesem Grund konzentriert sich die vorliegende Untersuchung auf die Mechanismen und die Minimierung des Werkzeugverschleißes und die Auswirkungen auf die Oberfläche eines in Kokille vergossenen FeAl-Bauteils. Neben den Optimierungen des Fräsprozesses und der Werkzeugparameter (Geometrie, Material) wird ein modernes hybrides Bearbeitungsverfahren, das ultra-schallunterstützte Fräsen (USAM), eingesetzt, bei dem eine Überlagerung mit einer hochfrequenten Schwingung des rotierenden Werkzeugs erzeugt wird. Analysen der Kräfte und Temperaturen im Fräsprozess, der Verschleißerscheinungen am Werkzeug und der Oberflächenintegrität zeigen positive Auswirkungen durch USAM. Darüber hinaus wird eine valide Grundlage für die Optimierung des Werkzeugs und des Fräsprozesses geschaffen, um eine hohe Oberflächenintegrität (z. B. Verringerung von Zugeigenspannungen und Defekten) und eine längere Werkzeuglebensdauer zu gewährleisten, die zukünftig eine wirtschaftliche Herstellung von FeAl-Bauteilen ermöglicht. T2 - 5. Symposium Materialtechnik CY - Clausthal-Zellerfeld, Germany DA - 23.02.2023 KW - Eisenaluminid KW - Ultraschallunterstütztes Fräsen KW - Werkzeugverschleiß KW - Oberflächenintegrität PY - 2023 VL - 12 SP - 738 EP - 748 PB - Shaker Verlag CY - Düren AN - OPUS4-59219 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Influence of various microalloying strategies on the mechanical properties of weld seams in S690QL steel N2 - Microalloying elements such as niobium (Nb) and titanium (Ti) play a crucial role in achieving the desired mechanical properties of quenched and tempered high-strength fine-grained structural steels with a nominal yield strength of ≥ 690 MPa. Current specifications for the chemical composition only define upper limits for these elements, providing manufacturers with some flexibility. However, even minor deviations in alloying concepts can significantly influence the resulting mechanical properties. Consequently, accurately predicting weldability and the integrity of welded joints becomes challenging or even unfeasible due to variations in composition and the associated microstructural changes. Potential adverse effects include the softening of the heat-affected zone (HAZ) or, conversely, localized hardening phenomena. To address these challenges, various microalloying strategies with different Ti and Nb contents are being systematically investigated for the first time using specially designed laboratory-cast alloys. Each alloying approach is based on the commonly used S690QL steel grade while maintaining consistent chemical composition and heat treatment parameters. To evaluate the weldability, three-layer welds were produced using gas metal arc welding (GMAW), and critical microstructural regions, particularly those within the heat-affected zone (HAZ) exhibiting significant softening or hardening, were identified. The influence of the softened HAZ region on failure behavior was assessed through transverse tensile testing. Digital image correlation (DIC) was employed for in situ analysis of local strain distributions across different HAZ regions. In addition, Charpy tests were carried out on BM, WM and HAZ to determine the Charpy impact toughness. This was supported by metallographic analyses and thermodynamic simulation using ThermoCalc. T2 - IIW Intermediate Meeting, Com. II-A CY - Trollhättan, Sweden DA - 10.03.2025 KW - Welding KW - Microalloy elements KW - High strength steels KW - Mechanical properties PY - 2025 AN - OPUS4-62691 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Kaltrissprüfung für Offshore-Gründungen N2 - Die klassische Prüfung der verzögerten, wasserstoffunterstützten Kaltrissbildung von Schweißnähten umfasst mehr als 200 mögliche Prüfverfahren. Von diesen hat aber nur ein kleiner Teil praktische Bedeutung. Unabhängig davon, sind die Prüfverfahren typischerweise auf kleine Bauteilgeometrien beschränkt bzw. hinsichtlich ihrer Anwendungsfähigkeit für große Struktruren oder dickwandige, UP-geschweißte Komponenten wie Monopiles. Als Gründundgsstrukturen für Offshore-Windenergieanlagen können die Monopiles Größen bis zu 9 m Durchmesser, Längen bis zu 100 m, bei Gewichten bis zu 1.300 t erreichen. Hier ist eine Prüfung auf verzögerte Kaltrissbildung schwer durchführbar bzw. muss eine Wartezeit von bis zu 48 h eingehalten werden. Die voliegenende Präsentation gibt einen Überblick über an der BAM entwickelte Demonstratorgeometrien um eine praktikable Kaltrissprüfung auf Laborebene zu ermöglichen. Allerdings unter Beibehaltung der realen Steifigkeits- und Wärmeableitungsbedingungen, wie bei realen Großkomponenten. Zusätzlich wird ein Überblick über die Möglichkeiten von Wasserstoffdiffusionsmessungen zur Ermittlung von Diffusionskoeffizienten gegeben, die wiederum Anwendung in der numerischen Simulation der Wasserstoffdiffusion finden. T2 - Vortragsreihe des DVS e.V. - Bezirksverband Rostock CY - Rostock, Germany DA - 05.12.2024 KW - Schweißen KW - Rissbildung KW - Monopile KW - Kaltriss KW - Komponententest PY - 2024 AN - OPUS4-62033 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Fügetechnik in Wasserstofftechnologien: Prozesse und Perspektiven N2 - Der Vortrag gibt einen tiefen Überblick über die Bedeutung der Füge- und Schweißtechnik in Wasserstofftechnologien. Dazu gliedert sich der Vortrag in die Komplexe H2-Erzeugung, Speicherung, Transport, Anwendung auf und gibt jeweils repräsentative Industriebeispiele für den heutigen Anwendungsstand. Insbesondere werden hier Fertigungstechnologien für Brennstoffzellen vorgestellt, sowie Herausforderungen beim Reparaturschweißen von Wasserstoffpipelines. Zeitgleich wird in einem eigenen Kapitel die Bedeutung der additiven Fertigung ebenso erläutert, wie die aktuellen und umfassenden Tätigkeiten auf dem Gebiet der Normung zu H2-Technologien. T2 - Vortragsreihe der VDI-Ortsgruppe Magdeburg CY - Magdeburg, Germany DA - 23.10.2023 KW - Wasserstofftechnologien KW - Fügetechnik KW - Pipelines KW - Additive Fertigung KW - Normung PY - 2023 AN - OPUS4-58671 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Graebner, Maraike A1 - Giese, Marcel A1 - Treutler, Kai A1 - Lorenz, Swenja A1 - Schröpfer, Dirk A1 - Wesling, Volker A1 - Kannengießer, Thomas T1 - Processing of crack-free Nickel- and Cobalt-based wear protection coatings and defined surfaces by subsequent milling processes N2 - In the area of plant engineering, steel components are provided with a wear protection coating for efficient use to protect them against corrosive, tribological, thermal and mechanical stresses. The use of innovative ultrasound-assisted milling processes and plasma-welded nickel- and cobalt-based wear protection coatings are being investigated to determine how more favourable machinability can be achieved while retaining the same wear protection potential. The focus is on the NiCrSiFeB alloy, which is intended to replace CoCr alloys in the area of screw machines. The utilization of ultrasonic-assisted milling for the machining of coating materials is a novel approach. The modification of hard facing layers in terms of microstructure and precipitation morphology as well as suitability for machining is investigated and compared with the CoCr alloy. The alloy modifications are generated by a PTA process by systematically adjusting the preheating and interpass temperatures, a crack-free wear-resistant layer can be generated, which is subsequently machined by a milling process. In addition to the crack-free properties, the microstructure, the bonding as well as the mixing between the NiCrSiFeB alloy and a 1.8550 as well as between the CoCr alloy and a 1.4828 are analysed and compared in the joining areas. In addition, heating and cooling rates are determined and a chemical analysis of the weld metals is performed. Furthermore, it was found that the build-up layers of NiCrSiFeB alloy are more difficult to machine using the milling process than the CoCr alloy, as higher milling forces are required. KW - PTA welding KW - Wear-resistant alloys KW - Ultrasonic assisted milling KW - Wear KW - Cadding KW - Milling KW - Ni-based alloy KW - Co-based alloy PY - 2024 DO - https://doi.org/10.1177/14644207241265778 SN - 1464-4207 SP - 1 EP - 17 PB - SAGE Publications AN - OPUS4-60799 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Seifert, Lando T1 - Grundlagen Korrosion und Korrosionsschutz N2 - Im Rahmen des Events des jungen Berufsnetzwerks "die junge gfkorr" der Gesellschaft für Korrosionsschutz e.V. beim Industriepartner Dörken Coatings wurde dieser Vortrag über die Grundlagen der Korrosion und des Korrosionsschutzes gehalten. Themen dieses Vortrags waren unter anderen die Bimetallkorrosion, atmosphärische Korrosion und einige Aspekte des Korrosionsschutzes durch Beschichtungen. T2 - die junge gfkorr @ Dörken Coatings CY - Herdecke, Germany DA - 26.05.2025 KW - Korrosion KW - Korrosionsschutz KW - Bimetallkorrosion PY - 2025 AN - OPUS4-63263 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Behrens, H. T1 - Effect of water on structure and dynamics of sodium borosilicate glasses N2 - Borosilicate glass has a wide range of technical applications due to its high chemical durability and thermal-shock resistivity. Here the effect of H2O on 16 Na2O, 10 B2O3,74 SiO2 glass is studied over a wide range of water contents from 0 to 8 wt.%. MIR spectra give evidence for the coexistence of strongly and weakly H-bonded hydrous species. Evaluation of NIR bands at 5200 cm-1 (molecular H2O), 4700 cm-1 (B-OH), and 4500 cm-1 (Si-OH) reveal that OH groups dominate up to ~6 wt.% H2O, with B-OH/Si-OH of ≈ 0.8. The incorporation of low amounts of H2O has strong impact on structure. NMR spectra of nominally dry glasses indicate a significant fraction (12 %) of 3-coordinated boron, but almost all boron is 4-coordinated after addition of 3 wt.% H2O. Raman spectra show that hydration results preferentially in transformation of Q4 to Q2 while Q3 remain unchanged, probably stabilized by bonding to BO4 tetrahedra. Viscosity measurements and differential thermal analysis give consistent results, confirming strong decrease of the glass transition temperature with addition of water from 849 K (dry) to 540 K (5 wt% H2O). An additional relaxation mechanism in hydrous glasses is inferred from dynamic mechanical analysis and is assigned to cooperative processes involving hydrous species. It is postulated that this relaxation mechanism plays an important role in crack growth kinetics. T2 - 9th International Conference on Borate Glasses, Crystals and Melts CY - Oxford, UK DA - 24.07.2017 KW - Borosilicate glass KW - Water speciation KW - Sub-Tg relaxation KW - High water bearing glass PY - 2017 AN - OPUS4-44355 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Statusbericht zum FGS Projekt Gefügeveränderung bei trockener Grobbearbeitung N2 - Der Vortrag gibt eine Übersicht zum Stand des Projekts zum Thema Gefügeveränderung bei trockener Grobbearbeitung. Es wurden vier verschiedene trockene Oberflächenbearbeitungsverfahren an 2 Werkstoffen eingesetzt um Testoberflächen zu schaffen. Die so gefertigten Oberflächen wurden lichtmikroskopisch untersucht und die jeweiligen Rauhigkeitskennwerte bestimmt. Weiterhin wurden metallografische Querschliffe angefertigt um die verfahrens- bzw. materialabhängigen Einflüsse auf mögliche Gefügeveränderungen zu untersuchen. Zusätzlich wurden elektrochemische Polarisationsversuche durchgeführt um die oberflächenspezifische Korrosionsbeständigkeit der nichtrostenden Stahlproben zu quantifizieren. T2 - Jahrestagung der Forschungsgemeinschaft Schleifen (FGS) 2023 CY - Würzburg DA - 21.03.2024 KW - Schleifbearbeitung KW - Korrosion KW - Nichtrostender Stahl KW - Stahl KW - Verformung PY - 2024 AN - OPUS4-59739 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Long term corrosion behavior of stainless steel in maritime atmosphere N2 - In the context of a research project carried out by BAM, nine different steel alloys were exposed to maritime environmental conditions at the German Island of Helgoland over a period of five years and their corrosion behavior was compared and evaluated. In order to evaluate the influence of a possible concentration of corrosion specific crucial air constituents on the investigated steel grades, a series of sample surfaces were freely exposed to the we ather while other samples were protected from direct rain in a covered area. The parallel investigation of four different surface finishes (cold rolled, dry grinded, electro-polished, blasted) of the respective alloys also made it possible to take account of the specific influences and features of the surface finish during the material comparison. On the basis of the results of the natural exposure tests, conclusions were drawn about the influence of the alloy composition, the surface finish and the exposure time under maritime conditions. The samples of the three investigated duplex alloys exhibited the best corrosion resistance under the given maritime environmental conditions over the five-year period, both with and without crevice geometry. Likewise, the molybdenum alloy ferrite 1.4521 could achieve comparable corrosion resistance as the austenitic standard materials 1.4301 and 1.4404. The results on the freely exposed surfaces showed, that due to the washing effect the influence of the exposure time on the corrosion of the samples is low while the particular surface finish has a great influence on the overall corrosion behavior of the stainless steels. Thus, the electro-polished surfaces showed few signs of corrosion while the blasted surfaces exhibited very poor corrosion behavior. In the case of the covered specimens, the respective material-specific corrosion resistance as well as the exposure time have a significant influence on the corrosion behavior while the surface finishes were of marginal importance. T2 - EuroCorr 2017 CY - Prague, Czech Republic DA - 03.09.2017 KW - Corrosion KW - Maritime atmosphere KW - Stainless steel PY - 2017 AN - OPUS4-41859 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Blaeß, Carsten A1 - Müller, Ralf T1 - Viscous crack healing in soda–lime–magnesium–silicate–ZrO2 glass matrix composites N2 - AbstractThe present study investigates the influence of the crystal volume content on viscous crack healing in glass ceramic glass sealants. To ensure constant microstructure during healing, soda–lime–magnesium silicate glass matrix composites with varied volume fractions of ZrO2 filler particles were used. Crack healing was studied on radial cracks induced by Vickers indentation, which were stepwise annealed to monitor the healing progress by confocal laser scanning microscopy. Confirming previous studies, healing of radial cracks in pure glass was found delayed by global flow phenomena like crack widening and crack edge and tip rounding to minimize the sample surface. With increasing ZrO2 filler content, these global flow phenomena were progressively inhibited whereas local flow phenomena like sharp crack tip healing could still occur. As a result, crack healing was even accelerated by filler particles up to a maximum filler content of 17 vol% whereas crack healing was fully suppressed only at 33 vol% filler content. KW - Crack healing KW - Glass matrix composite KW - Solid oxide fuell cell KW - Vickers identation KW - Viscosity PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-607860 DO - https://doi.org/10.1111/jace.20002 SN - 0002-7820 SP - 1 EP - 12 PB - Wiley AN - OPUS4-60786 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gogula, Shravya A1 - Bornhöft, H. A1 - Wondraczek, L. A1 - Sierka, M. A1 - Diegeler, A. A1 - Müller, Ralf A1 - Deubener, J. T1 - Optical Real-Time Castability Evaluation for High-Throughput Glass Melting N2 - A novel optical real-time method for evaluating the castability of glass forming melts for laboratory furnaces is presented. The method is based on the analysis of top view images of the melt surface inside the crucible during melting after being subjected to a small mechanical impulse. In this way, the melt surface is excited to oscillate. The difference in contrast between two images taken in quick succession scales with the viscosity, with a larger diffe­rence occurring at lower viscosities. The method is designed as an instrument for the in-line evaluation of the castability for a high-throughput glass melting system as part of the joint project “GlasDigital” in the framework of the German Platform Material Digital initiative but is applicable to other laboratory furnaces as well. KW - Optical Real-Time Castability Check KW - Image Analysis PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-618659 DO - https://doi.org/10.52825/glass-europe.v2i.1359 VL - 2 SP - 83 EP - 93 AN - OPUS4-61865 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Becker, Ben T1 - Zustandsüberwachung von Composite-Druckgefäßen mit faseroptischer Sensorik N2 - Einsatz der Faseroptik zur Zustandsüberwachung von Composite-Druckgefäßen. Aufbau, Integration, Messergebnisse. T2 - Follow-up Workshop on Statistical Safety Assessment of Composite Cylinders CY - Berlin, Germany DA - 05.10.2016 KW - Faseroptik KW - Zustandsüberwachung KW - Composite-Druckgefäße PY - 2016 AN - OPUS4-39088 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Bericht aus den DIN Ausschüssen "Korrosion und Korrosionsschutz" und "Korrosionsprüfverfahren" N2 - Der Vortrag gibt einen Überblick über aktuelle Themen und Normen, die in den DIN Ausschüssen NA 171 "Korrosion und Korrosionsschutz" und NA 177 "Korrosionsprüfverfahren" behandelt werden. Stand des Berichts ist Oktober 2024. T2 - GfKorr Gemeinschaftssitzung der AKs "Korrosionsuntersuchungen und -überwachung" und "Grundlagen und Simulation" CY - Online meeting DA - 13.11.2024 KW - Korrosion KW - Normung KW - DIN KW - Korrosionsschutz KW - Korrosionsprüfung PY - 2024 AN - OPUS4-62306 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Behrens, H. T1 - Effect of water on structure and dynamics of sodium borosilicate glasses N2 - Borosilicate glass has a wide range of technical applications due to its high chemical durability and thermal-shock resistivity. Here the effect of H2O on 16 Na2O, 10 B2O3,74 SiO2 glass is studied over a wide range of water contents from 0 to 8 wt.%. MIR spectra give evidence for the coexistence of strongly and weakly H-bonded hydrous species. Evaluation of NIR bands at 5200 cm-1 (molecular H2O), 4700 cm-1 (B-OH), and 4500 cm-1 (Si-OH) reveal that OH groups dominate up to ~6 wt.% H2O, with B-OH/Si-OH of ≈ 0.8. The incorporation of low amounts of H2O has strong impact on structure. NMR spectra of nominally dry glasses indicate a significant fraction (12 %) of 3-coordinated boron, but almost all boron is 4-coordinated after addition of 3 wt.% H2O. Raman spectra show that hydration results preferentially in transformation of Q4 to Q2 while Q3 remain unchanged, probably stabilized by bonding to BO4 tetrahedra. Viscosity measurements and differential thermal analysis give consistent results, confirming strong decrease of the glass transition temperature with addition of water from 849 K (dry) to 540 K (5 wt% H2O). An additional relaxation mechanism in hydrous glasses is inferred from dynamic mechanical analysis and is assigned to cooperative processes involving hydrous species. It is postulated that this relaxation mechanism plays an important role in crack growth kinetics. T2 - 12th Pacific Rim Conference on Ceramic and Glass Technology including Glass & Optical Materials Division Meeting CY - Waikoloa, USA DA - 21.05.2017 KW - Borosilicate glass KW - Water speciation KW - Sub-Tg relaxation KW - High water bearing glass PY - 2017 AN - OPUS4-44383 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Bedeutung der Wirksumme bei Nichtrostenden Stählen N2 - Anhand der Wirksumme ist eine Abschätzung des legierungsabhängigen Einflusses auf den Korrosionswiderstand gegen chloridhaltige Medien möglich. Die berechneten Werte sind nur bei optimaler Wärmebehandlung und Verarbeitung zutreffend. Die Anwendung einer einfachen Formel unter Berücksichtigung von Chrom, Molybdän und Stickstoff ist in der Regel völlig ausreichend. Das daraus abgeleitete Ranking von Werkstoffen ist für diverse technische Regelwerke und zur Unterstützung der Werkstoffauswahl geeignet. Für die Warenein-/Ausgangskontrolle ist die alleinige Feststellung der Wirksumme unzureichend. Ergänzende Korrosionsuntersuchungen/-prüfungen zur Beschreibung des Korrosionswiderstandes sind dafür notwendig. Gleiches gilt für die Beurteilung von Schadensfällen. Hier sind Verarbeitung, Einsatzbedingungen und die Konstruktion von ausschlaggebender Bedeutung. T2 - Fortbildung Kursleiter Kompetenzzentren Edelstahl Rostfrei CY - Trier, Germany DA - 25.09.2023 KW - Nichtrostender Stahl KW - Korrosion KW - Wirksumme PY - 2023 AN - OPUS4-58453 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bellon, Carsten T1 - Artistlib - remote control the radiographic simulator aRTist from Python N2 - The software aRTist is a simulation tool for the generation of realistic radiographs of virtual radiographic superstructures. With radiographic simulations, virtual component models can be scanned as in a computed-tomography scanner. In modern radiography, simulation has become an important tool to minimize cost- and time-intensive measurements. It is increasingly used to optimize techniques for complex applications, to support the method developments, and for educational purposes. With Artistlib, we have started the development of a programming interface to support use cases where the interactive use of the graphical user interface is not suitable. The open-source Python library is intended to remote control and automate the radiographic simulator aRTist. T2 - 10th International Symposium on Digital Industrial Radiography and Computed Tomography (DIR 2025) CY - Paris, France DA - 01.07.2025 KW - Computed Tomography KW - Numerical Simulation PY - 2025 AN - OPUS4-63703 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Moschetti, Michael T1 - Capabilities and Applications of the Robot-Assisted Serial-Sectioning and Imaging (RASI) System N2 - The Robot-Assisted Serial-sectioning and Imaging (RASI) system at BAM provides automated, high-resolution 3D microstructural characterization for diverse materials. Integrating robotics with precision sectioning, etching, and optical microscopy, RASI reconstructs large volumes (approaching 15 × 15 × 15 mm³) with sub-micron detail. This presentation showcases RASI’s versatility through case studies on cast irons, sintered and additively manufactured steels, and ceramic-metallic packages. We demonstrate how RASI reveals true 3D architectures of features like graphite networks, pores, melt pools, and defects, often missed by 2D analysis. These quantitative datasets elucidate process-microstructure-property relationships and provide crucial 'ground truth' for validating computational models and developing digital twins. Ongoing RASI enhancements will also be highlighted. T2 - The 7th International Congress on 3D Materials Science (3DMS 2025) CY - Anaheim, CA, USA DA - 15.06.2025 KW - 3D microstructural characterization KW - Deep learning image segmentation KW - High-throughput materials analysis KW - Advanced materials’ development PY - 2025 AN - OPUS4-63693 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bellon, Carsten T1 - Realistische Simulation von Röntgencomputertomografie-Systemen N2 - Die Entwicklung und Bewertung realitätsnaher Nachbildungen eines industriellen CTSystems in einer Simulationssoftware waren Inhalt des WIPANO Forschungsprojektes CTSimU2 – „Realistische Simulation realer Röntgencomputertomografie-Systeme mit basisqualifizierter Simulationssoftware“. Als Voraussetzung dienen dabei Simulationssoftwares, die durch das Testframework aus dem Vorprojekt CTSimU1 basisqualifiziert wurden. Das Testframework testet die hinreichende physikalische Korrektheit und Funktionalität einer Simulationssoftware (Basisqualifizierung der Software). Für eine realitätsnahe Nachbildung ist nicht nur die Güte der Simulationssoftware, sondern insbesondere die Güte der Parametrisierung des realen CT-Systems in der Simulationssoftware ausschlaggebend. Dabei kann das Vorgehen der Parametrisierung in vier Schritte unterteilt werden: die Datenaufnahme am realen CT-System (Schritt 1), die Auswertung der aufgenommenen Daten für die Generierung allgemeiner Parameterangaben (Schritt 2), die Übertragung der Parameter in die spezifischen Simulationssoftwares (Schritt 3) und die Validierung der resultierenden Simulationsergebnisse Simulationsparameter durch einen geeigneten Test an dimensionellen Messgrößen (Schritt 4) Ziel des Projektes war es neben der Erarbeitung allgemeiner Methoden zur Datenaufnahme und Auswertung der Daten, die Entwicklung eines Tests, auf dessen Basis die ausreichend korrekte Simulation einer realen Anlage im Hinblick auf eine spätere Messunsicherheitsbestimmung beurteilt werden kann. Die erarbeiteten Ergebnisse sollen wie bereits im Vorprojekt CTSimU1 in einen Richtlinienentwurf für die Richtlinienreihe VDI/VDE 2630 übertragen werden. Dieser Beitrag fasst die Arbeiten und Ergebnisse des Projekts zusammen. T2 - DGZfP Jahrestagung 2025 CY - Berlin, Germany DA - 26.05.2024 KW - Computertomografie KW - Simulation PY - 2025 AN - OPUS4-63705 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Blaeß, Carsten T1 - Einfluss der Korngröße auf das Sinterverhalten von bioaktiven Gläsern N2 - Untersuchung des Einflusses des korngrößenabhängigen Kristallisationsverhaltens auf das Sintern von bioaktiven Gläsern mittels Erhitzungsmikroskopie, Röntgendiffraktometrie und Elektronenmikroskopie. T2 - Glashüttentag 2016 CY - Berlin, Germany DA - 29.09.2016 KW - Sintern KW - Glas KW - Bioaktiv KW - Kristallisation KW - Korngröße PY - 2016 AN - OPUS4-38312 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Marzok, Ulrich T1 - Messung der H2-Permeabilität von Gläsern mit der VHE-Pulvermethode N2 - Die Entwicklung von Wasserstoffbarrieren aus Glas erfordert die Bestimmung geringer H2-Permeabililtäten. Bisherige Untersuchungen und numerische Simulationen haben gezeigt, dass die VHE-Pulvermethode (Vakuum-Heißextraktion mit massenspektrometrischem Gasnachweis) für die Bestimmung sehr geringer Diffusivitäten geeignet ist und nur geringe Glaspulvermengen benötigt werden. Die gemessene isotherme Gasabgabe wird dabei im Rahmen klassischer Diffusionsmodelle für sphärische Partikel gefittet und hieraus der H2-Diffusionskoeffizient berechnet. Über die aus den gleichen Messdaten bestimmte H2-Löslichkeit wird dann die H2-Permeabilität bestimmt. Bislang unklar ist jedoch der Einfluss von Abweichungen der Partikelform von der Kugelgestalt und der Partikelgrößenverteilung. Ausgehend von FE-Modellierungen mit COMSOL Multiphysics® wurde die Empfindlichkeit verschiedener Parameter (Partikelgröße, Partikelform, Partikelgrößenverteilung) auf die experimentelle Bestimmung des Diffusionskoeffizienten untersucht. Der Vortrag berichtet über daraus resultierende Optimierungen der Methode hinsichtlich der Probenvorbereitung und der Messdatenauswertung. Am Beispiel von Quarzglas wird gezeigt, dass mit der VHE-Pulvermethode annähernd die Genauigkeit klassischer Messverfahren erreicht wird. Weiter werden Messbeispiele an wesentlich gasdichteren Gläsern angegeben. T2 - 91. Glastechnische Tagung CY - Weimar, Germany DA - 29.05.2017 KW - Wasserstoffpermeation KW - Glas KW - Vakuumheißextraktion KW - Pulvermethode KW - Diffusionskoeffizient PY - 2017 AN - OPUS4-40443 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Bedingungen für den schadensfreien Einsatz von nichtrostenden Stählen N2 - Bedingungen für den schadensfreien Einsatz: Die Passivschicht muss sich vollständig ausbilden können. Dabei sind von Bedeutung: - Oberflächenausbildung, mechanische Bearbeitung - Elementverteilung, Ausscheidungen - Umformung, Wärmeeinbringung - schweißtechnische Verarbeitung, Anlauffarben - chemische Nachbehandlung bzw. Konditionierung Die Repassivierung von Defektstellen unter Einsatzbedingungen muss möglich sein. Dabei sind zu berücksichtigen: - Legierungszusammensetzung - kritische Betriebszustände - prozessbedingte Besonderheiten, Stagnation - Reinigungsprozesse T2 - Nichtrostende Stähle, Eigenschaften und Anwendung CY - Düsseldorf, Germany DA - 11.05.2016 KW - Korrosionseigenschaften KW - Passivität KW - Mediengerechte Werkstoffauswahl PY - 2016 AN - OPUS4-36266 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Balzer, Martin T1 - Hunting growth defects in corrosion protective tribological hard coatings: Large area high resolution mapping as a tool for evaluating salt spray test results of TixMgyN films N2 - Hard protective coatings deposited by physical vapour deposition (PVD) methods have been characterised for decades for their corrosion protection capabilities. However, due to growth defects single PVD deposited hard coatings with a thickness below 10 μm are usually not capable to reliably protect steel substrates from corrosion in neutral salt spray (NSS) tests. In this study, 2.5 μm thick TiN and TiMgN films with Mg-contents between 10 and 35 at.-% were deposited onto 1.3505 steel samples by DC magnetron sputtering. The growth defect concentration on each as-deposited sample was determined by large area high resolution (LAHR) mapping, a confocal microscopy based measurement and evaluation method recently introduced. The NSS test results were thus evaluated not only in relation to the Mg content, but also to the amounts and sizes of growth defects, which markedly reduced random influences. Further characterisations of the TiMgN-coated samples comprised hardness, tribological and electrochemical behaviour of the films as well as the microstructure of selected growth defects. TiMgN with a high Mg content of 35 at.-% showed drastically improved corrosion protection capabilities for steel substrates compared to pure TiN. Coated polished as well as sandblasted samples showed almost no corrosion after 24 h in a NSS test. The defect concentration data further indicated an improved corrosion protection also for TiMgN with lower Mg contents. Cathodical corrosion protection was identified to be the main corrosion protection mechanism. The hardness of TiMgN with 35 at.-% Mg is markedly reduced, nevertheless it showed a good tribological behaviour against e.g. steel. This coating material hence demonstrates a unique combination of wear and corrosion protection properties. T2 - 15th International Conference on Plasma Surface Engineering CY - Garmisch-Partenkirchen, Germany DA - 12.09.2016 KW - growth defects KW - protective coatings KW - titanium nitride KW - corrosion PY - 2016 AN - OPUS4-37431 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fischer, Joachim A1 - Lehmann, Jens A1 - Müller, Thoralf A1 - Burkert, Andreas T1 - Korrosionsbeständigkeit nichtrostender Stähle an der Atmosphäre N2 - Über das Korrosionsverhalten nichtrostender Stähle bei atmosphärischer Beanspruchung liegen umfangreiche Erfahrungen aus jahrzehntelangen praktischen Anwendungen weltweit vor. Systematische Auslagerungsversuche unter spezifischen Umgebungsbedingungen ergänzen diese Erfahrungen. Die daraus gewonnenen Daten erlauben die beanspruchungsgerechte Werkstoffauswahl. Unter vielen atmosphärischen Bedingungen sind die nichtrostenden Stähle bei freier Bewitterung, auch unter langzeit- oder dauerfeuchten Bedingungen vollständig korrosionsbeständig. Die Auswahl der nichtrostenden Stähle muss den jeweiligen Einsatzbedingungen angepasst werden, um in jedem Fall sicherzustellen, dass der passive Zustand aufrechterhalten bzw. eine erneute Passivierung unter den Einsatzbedingungen möglich ist. Störungen der Passivschichtausbildung führen zu verminderter Korrosionsbeständigkeit mit den für nichtrostende Stähle typischen örtlichen Korrosionserscheinungen. Das Merkblatt gibt Hinweise zur Werkstoffauswahl, zur Oberflächenausführung, zur Konstruktion sowie zu Verarbeitung, Nachbehandlung und Reinigung. KW - Verarbeitung KW - Oberflächenausführung KW - Werkstoffauswahl PY - 2016 SN - 0178-6571 IS - 6 SP - 52 EP - 54 PB - Montan- und Wirtschaftsverlag GmbH CY - Düsseldorf AN - OPUS4-36763 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Reinsch, Stefan A1 - Rössler, C. A1 - Bauer, Ute A1 - Müller, Ralf A1 - Deubener, J. A1 - Behrens, H. T1 - Water, the other network modifier in borate glasses N2 - In the present study we have investigated whether the effect of water on properties of borate glasses resembles that of alkali oxide. Soda-lime-borate glasses with nominal compositions of x Na2O, 10 CaO, (90-x) B2O3 (x = 5, 15 and 25 mol%) were doped with up to 8 wt.% H2O by processing glass powder + distilled water in platinum capsules in an internally heated gas pressure vessel at 1523 K and 500 MPa. The water content of hydrous glasses was determined by Karl-Fischer titration and near-infrared spectroscopy. The glass transition temperature T-g. was derived from DTA and micropenetration experiments for which the effect of water loss at the surface of the hydrous glasses was studied. Heating glass samples at 10 K min(-1) in the DTA resulted in T-g values which are close to T-12 isokom temperatures confirming the equivalence of enthalpy relaxation and viscous relaxation for borate glasses. For all three glass series it is shown that T-g strongly decreases whereas the liquid fragility strongly increases upon the addition of water. These findings reveal that H2O primarily causes breaking of B-O-B bonds rather than supporting 4-fold coordinated boron as it is well-known for alkali oxides in this concentration range. (C) 2015 Elsevier B.V. All rights reserved. KW - Wasserhaltige Gläser KW - Viskosität KW - Boratgläser KW - Thermische Analyse KW - Viscosity KW - Borate glasses KW - Thermal analysis KW - Water-bearing glasses PY - 2016 DO - https://doi.org/10.1016/j.jnoncrysol.2015.10.010 SN - 0022-3093 VL - 432 SP - 208 EP - 217 PB - Elsevier B.V. CY - Amsterdam AN - OPUS4-35123 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Untersuchung des Einflusses von eisenhaltigen Schleifmitteln auf die Korrosion bei der Aluminiumbearbeitung N2 - Der Vortrag umfasst die Ergebnisse eines Forschungsvorhabens zum Thema Untersuchung des Einflusses von eisenhaltigen Schleifmitteln auf die Korrosion bei der Aluminiumbearbeitung. T2 - Jahrestagung 2016 der Forschungsgemeinschaft Schleiftechnik e.V. CY - Würzburg, Germany DA - 14.04.2016 KW - Passivität KW - Aluminium KW - Schleifmittel KW - Korrosion KW - Eisen PY - 2016 AN - OPUS4-35757 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reinsch, Stefan A1 - Eberstein, Markus A1 - Müller, Ralf A1 - Schiller, Wolfgang Arno A1 - Schweiger, M. T1 - Lastabhängige Schwindung von Glaspulvern N2 - Glasig-kristalline Sinterwerkstoffe werden für vielfältige Anwendungen eingesetzt. Bei einem hohen Glasanteil ist ein Einfluss geringer Lasten auf das Schwindungsverhalten möglich, so dass es zu Fehlinterpretationen des Schwindungsverhaltens bei gebräuchlichen Horizontaldilatometer kommen kann. T2 - 75. Glasetechnische Tagung CY - Wernigerode, Germany DA - 21.05.2001 KW - Glasig-kristalline Sinterwerkstoffe KW - Schwindungsverhalten KW - Horizontaldilatometer PY - 2001 AN - OPUS4-35786 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gaber, Martin A1 - Müller, Ralf A1 - Höland, W. T1 - Degassing phenomena during sintering and crystallization of glass powders N2 - Degassing may cause trouble in manufacture of sintered glass-ceramics via the Formation of bubbles (deteriorate mechanical strength or surface Quality) T2 - 6th Int. Otto Schott Colloquium CY - Jena, Germany DA - 06.09.1998 KW - Bulk diffusion KW - Sintering KW - Crystallization KW - Melting PY - 1998 AN - OPUS4-35785 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Úntersuchungen zum Korrosionsverhalten nichtrostender Stähle unter maritimer Exposition N2 - Der Vortrag behandelt das Korrosionsverhalten von neun verschiedenen nichtrostenden Stählen (ferritisch, austenitisch, ferritisch-austenitisch), welche Langzeitauslagerung in naürtlicher, maritimer Atmosphäre ausgesetzt wurden. Zusätzlich werden die Ergebnisse der natürlichen Freibewitterungsprüfung einer Laborprüfung mittels künstlich simuliertem Klima gegenübergestellt und kritisch verglichen. T2 - Arbeitskreissitzung "Korrosionsuntersuchung und -überwachung" der Gesellschaft für Korrosionsschutz e.V. (GfKorr) CY - Frankfurt/M., Germany DA - 27.04.2016 KW - Korrosion KW - Nichtrostende Stähle KW - Maritime Atmosphäre KW - Freibewitterungsversuche KW - Salzsprühtest KW - Chlorid PY - 2016 AN - OPUS4-35869 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Marzok, Ulrich A1 - Müller, Ralf A1 - Schadrack, Reinhard A1 - Krauhausen, M. A1 - Reetz, R. T1 - Hochtemperatur-Laserprofilometrie für keramische Proben N2 - Das Hochtemperatur-Laserprofilometer der BAM4 ermöglicht eine 3D-Formerkennung an keramischen Folien oder anderen flachen Objekten während thermischer Behandlungen wie zum Beispiel bei laufenden Entbinderungs- oder Sinterprozessen. Mit dem Lasertriangulationssensor werden das Höhenprofil, die lateralen und axialen Schwindungen und andere charakteristische Maße der Probe wie die Folienbreite und -dicke, Abstände zwischen spezifischen Merkmalen oder Krümmungen bestimmt. Somit können insbesondere auch Deformationen und Verwerfungen der Objekte sowie Schwindungsinhomogenitäten an strukturierten Objekten erkannt und mit dem Herstellungsprozess verknüpft werden. T2 - DKG Jahrestagung 2012 CY - Nuremberg, Germany DA - 05.03.2012 KW - 3D-Formerkennung KW - Lasertriangulationssensor KW - Deformationen KW - Schwindungsinhomogenitäten PY - 2012 AN - OPUS4-35787 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Marzok, Ulrich T1 - Bestimmung der H2-Permeabilität von Gläsern mit der VHE-Methode N2 - Die Entwicklung von Wasserstoffbarrieren aus Glas erfordert die genaue Messung geringster H2-Permeabililtäten. Bisherige Untersuchungen haben gezeigt, dass die VHE-Pulvermethode diesbezüglich eine besonders hohe Empfindlichkeit bietet. Hierbei wird die isotherme Gasabgabe aus sphärischen Partikeln im Rahmen klassischer Diffusionsmodelle gefittet und daraus der Diffusionskoeffizient bestimmt. Für die Untersuchung von Gläsern mit möglichst geringer H2-Permeabilität ist jedoch eine Validierung der Genauigkeit der Methode notwendig. Vor diesem Hintergrund erfolgte die numerische Modellierung der H2-Abgabe mit Hilfe des Programms COMSOL Multiphysics®. Im Poster wird der Einfluss der Korngrößenverteilung der Glaspulverpartikel, der Partikelform sowie der Effekt einer nichthomogenen H2-Startverteilung auf die mittels Pulvermethode ermittelten Diffusionskoeffizienten diskutiert. T2 - 90. Glastechnische Tagung (Deutsche Glastechnische Gesellschaft e.V.) CY - Goslar, Germany DA - 06.06.2016 KW - Wasserstoffpermeation KW - Glas KW - Vakuumheißextraktion KW - Pulvermethode KW - Simulation PY - 2016 AN - OPUS4-36528 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Welter, T. T1 - Glasstrukturen mit geringer Helium- und Wasserstoffpermeation N2 - Wasserstoffbarrieren aus Glas erfahren zunehmend Bedeutung als Werkstoff in der Energietechnik. Trotz wachsender Anwendungen liegen überwiegend empirisch gewonnene Beziehungen zwischen Glaszusammensetzung und Wasserstoffpermeation vor, die im wesentlichen aus dem Verhalten von Kieselglas abgeleitet werden. In dieser Studie werden daher topologische Parameter der Glasstruktur identifiziert und mit thermodynamischen Parametern korreliert. Auf der Seite der Glastopologie steht das freie Volumen und der Vernetzungsgrad des Netzwerkes während auf der thermodynamischen Seite die Konfigurationsentropie bzw. die Konfigurationswärmekapazität Aufschluss über die Verteilung des freien Volumens geben kann. Dabei wird angenommen, dass für Temperaturen weit unterhalb der Glasübergangstemperatur die chemische Löslichkeit von H2 zu vernachlässigen ist. Um die eingeschränkte Datenlage für die Wasserstoffpermeation kompositionell zu erweitern, wurden zusätzlich Heliumpermeationsmessungen ausgewertet. Die Ergebnisse zeigen, dass für Silicatgläser ein charkteristisches Verhältnis von freiem Volumen zu Netzwerkaufspaltung herrschen muss, um permeationsstabile Gläser zu erhalten. T2 - 90. Glastechnische Tagung CY - Goslar, Germany DA - 06.06.2016 KW - Glasstruktur KW - Helium- und Wasserstoffpermeation KW - Alkalialumosilicatsysteme KW - Thermodynamik KW - Energietechnik PY - 2016 AN - OPUS4-36583 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Marzok, Ulrich T1 - High-temperature laser profilometry N2 - Advanced methods for 3D green density characterization like computed tomography and 3D FE sinter modeling can be utilized for increasing the reliability of sintered components. The experimental in situ observation of sin-tering, however, is currently restricted to silhouette methods, i.e. heating microscopy. For complex shaped sam-ples, in situ shape screening during shrinkage would allow better validation of 3D sinter simulation models. Further, by revealing temporary sinter warpage, 3D high-temperature shape screening would allow to locate potential defects of complex sintered components. Against this background, BAM developed a testing device for in situ 3D high-temperature shape screening for ceramic and glass-ceramic tapes up to 1000°C [1-3]. Current work is focused on dropping this restriction in sample shape and temperature. The poster illustrates the current state of this work and possible applications of the method e.g. in detecting sinter warpage of metallized glass-ceramic LTCC tapes. T2 - 90. Glastechnische Tagung (Deutsche Glastechnische Gesellschaft e.V.) CY - Goslar, Germany DA - 06.06.2016 KW - Laser profilometry KW - 3D High-temperature shape screening KW - Sintering PY - 2016 AN - OPUS4-36510 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Untersuchung des Einflusses von eisenhaltigen Schleifmitteln auf die Korrosion bei der Aluminiumbearbeitung N2 - Untersuchung des Einflusses von eisenhaltigen Schleifmitteln auf die Korrosion bei der Aluminiumbearbeitung T2 - Arbeitskries der GfKorr "Korrosionsuntersuchung und -überwachung" CY - Neustadt-Glewe, Germany DA - 13.10.2016 KW - Korrosion KW - Schleifmittel KW - Aluminium PY - 2016 AN - OPUS4-37825 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Marzok, Ulrich T1 - High-temperature laser profilometry N2 - Advanced methods for 3D green density characterization like computed tomography and 3D FE sinter modeling can be utilized for increasing the reliability of sintered components. The experimental in situ observation of sintering, however, is currently restricted to silhouette methods, i.e. heating microscopy. For complex shaped samples, in situ shape screening during shrinkage would allow much better validation of 3D sinter simulation models. Further, by revealing temporary sinter warpage, 3D high-temperature shape screening would allow to locate potential defects of complex sintered components. Against this background, BAM developed a testing device for in situ 3D high-temperature shape screening for ceramic and glass-ceramic tapes up to 1000°C. Current work is focused on dropping this restriction in sample shape and temperature. The poster illustrates the current state of this work and possible applications of the method e.g. in detecting sinter warpage of metallized glass-ceramic LTCC tapes. T2 - ICC6, 6th International Congress on Ceramics CY - Dresden, Germany DA - 21.08.2016 KW - Laser profilometry KW - 3D High-temperature shape screening KW - Sintering PY - 2016 AN - OPUS4-37708 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Korrosion von Edelstahl rostfrei Ursachen-Folgen-Gegenmaßnahmen N2 - Zu Sicherstellung der Korrosionsbeständigkeit sind zu beachten: geeignete Werkstoffauswahl und Legierungszusammensetzung; fehlerfreie, ggf. zertifizierte Halbzeuge; eine gleichmäßige Elementverteilung; die Vermeidung von Ausscheidungen; eine geeignete Umformung; möglichst wenig Wärmeeinbringung; eine möglichst glatte Oberflächenausführung, eine gute schweißtechnische Verarbeitung und die nachträgliche Entfernung von Anlauffarben, eine geeignete mechanische Bearbeitung (Schleifen, Strahlen); ggf. eine chemische Nachbehandlung wie Beizen, Passivieren) sowie eine ausreichende Grundreinigung und eine angepasste Unterhaltsreinigung. T2 - DWA-Seminar Geruch und Korrosion CY - Magdeburg, Germany DA - 02.11.2016 KW - Korrosion KW - Abwasser KW - Werkstoffauswahl PY - 2016 AN - OPUS4-38211 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Blaeß, Carsten T1 - Blähen, Mechanismus, Ursachen und Vermeidung N2 - Phänominilogische Studien des Blähens von bioactiven Gläsern verschiedener Zusammensetzung und Unteruschung des Einflusses einer Kristallisation. Die ausgasenden Komponenten wurden mittels Vakuumheißextraktion(VHE) und Infrarotspektroskopie identifiziert sowie der Einfluss von Korngröße, Mahldauer und -atmosphäre auf das Blähen unterucht. T2 - Glashüttentag 2015 CY - Freiberg, Germany DA - 29.09.2015 KW - Blähen KW - Glas KW - Bioaktiv KW - Kristallisation PY - 2015 AN - OPUS4-38309 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Blaeß, Carsten T1 - Sintering and crystallization of new bioactive glasses N2 - Bioglass® 45S5 is mainly used clinically as powders, granules or pastes instead of sintered compacts. This is due to the inherent problem of crystallization during the sintering, which results in poor mechanical properties and reduced bioactivity. Recently, new bioactive glasses with improved crystallization stability have been developed as promising candidates for manufacturing of sintered powder compacts for bone regeneration, which combine improved sintering behavior with bioactivity. Compared with the well-known Bioglass® 45S5 (SiO2-P2O5-CaO-Na2O) the calcium/alkali oxide ratio was increased, sodium oxide was partially replaced by potassium oxide and up to 3 mol% calcium fluoride were added, in order to stabilize the glass against crystallization. The aim of this study was to investigate the sintering and crystallization behavior of these new bioactive glasses. Sintering and crystallization were characterized by heating microscopy, XRD, FTIR, SEM, and DTA. The results show that a sintered density of 88-99 % is achieved in contrast to only 57-67% for Bioglass® 45S5. In addition, FTIR and XRD analyses show that Bioglass® 45S5 crystallized during sintering while for the new glasses no crystalline phases are detected. The thermal properties of all glasses were studied by DTA measurements, and the influence of grain size was characterized. These studies showed that full densification can be attained for particle size < 32 µm, whereas coarser particles progressively increase residual porosity. Observed foaming phenomena, are strongly retarded by crystallization of beta-HAp. T2 - ICG 2016 CY - Shanghai, China DA - 07.04.2016 KW - Bioactive KW - Glass KW - Crystallization KW - Sintering PY - 2015 AN - OPUS4-38304 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Blaeß, Carsten T1 - New bioactive glasses with improved sintering behavior N2 - Nowadays, the use of bioactive glasses is established for bone regeneration; however glasses are used mostly as powders, granules or in a paste. Sintered scaffolds are not used clinically, because of the in inherent problem of crystallization during the sintering process, resulting in poor mechanical properties and reduced bioactivity. The aim of this study was therefore to design new bioactive glasses, which combine improved processing and sintering with bioactivity. Compared with the well-known Bioglass® 45S5 (SiO2-P2O5-CaO-Na2O) the calcium/alkalioxide ratio was increased, sodiumoxide was partially replaced by potassiumoxide and up to 8 mol% calciumflorid were added, in order to stabilize the glass against crystallization. The sintering behavior of the new glasses was characterized by heating microscopy and compared to Bioglass® 45S5. The results showed that the new glasses achieved a sintered density of 88-99 % in contrast to only 57-67% for Bioglass® 45S5. In addition FTIR and XRD analyses showed that Bioglass® 45S5 crystallized during sintering while for the new glasses no crystalline phases were detected. The thermal properties of all glasses were studied by DTA and DSC measures, and the influence of grain size and heating rate were characterized. These studies showed a shift of start and end temperature of sintering process as well as the final density. The structure of sintered specimens during and after sintering was examined using light and electron microscopy (REM). T2 - Crystallization 2015 CY - Nagaoka, Japan DA - 11.10.2015 KW - Bioactive KW - Glass KW - Crystallization KW - Sintering PY - 2015 AN - OPUS4-38308 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Blaeß, Carsten T1 - Neue bioaktive Gläser mit verbessertem Sinterverhalten N2 - Bioaktive Gläser werden zur Knochenregeneration derzeit überwiegend in Form von Pulvern oder Pasten einge-setzt. Gesinterte Strukturen oder Fasergewebe werden hingegen bisher kaum klinisch genutzt. Grund hierfür sind die gegenläufigen Tendenzen von Prozessierbarkeit und Bioaktivität. Beim kommerziell etablierten Bioglass® 45S5 wird eine vollständige Sinterung durch Kristallisation verhindert. Aus diesem Grund war es das Ziel, neue Glaszusammensetzungen zu entwickeln, welche gleichermaßen eine gute Prozessierbarkeit und eine hohe Bioak-tivität aufweisen. Ausgehend vom Bioglass® 45S5 (SiO2-P2O5-CaO-Na2O) wurde das Calcium / Alkali-Verhältnis angehoben, Natriumoxid teilweise durch Kaliumoxid ersetzt und bis zu 8 mol% Calciumfluorid hinzugefügt, um dessen Tendenz zur Kristallisationsneigung zu verringern. Das Sinter- und Kristallisationsverhalten der neuen Gläser und der Einfluss der Korngrößenverteilung wurden mittels Partikelgrößenanalyse, Erhitzungsmikroskopie DTA, DSC, FTIR, XRD und REM untersucht. Die Ergebnisse zeigen, dass die neuentwickelten Gläser ein deutlich verbessertes Sinterverhalten aufweisen und relative Dichten von 88 – 99 % erreichen. Dagegen konnten vergleichbare Bioglass® 45S5 -Pulver nur bis auf 57 – 67 % gesintert werden. Diese Beobachtung sowie XRD- und FTIR-Messungen belegen, dass Bioglass® 45S5 bereits während des Sinterns kristallisiert wogegen die neu entwickelten Gläser erst nach dem vollständigen Verdichten kristallisieren. T2 - 90. Glastechnische Tagung (Deutsche Glastechnische Gesellschaft e.V.) CY - Goslar, Germany DA - 06.06.2016 KW - Sintern KW - Glas KW - Bioaktiv KW - Kristallisation PY - 2016 AN - OPUS4-38310 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Blaeß, Carsten T1 - New bioactive glasses with improved sintering behavior N2 - Nowadays, the use of bioactive glasses is established for bone regeneration; however glasses are used mostly as powders, granules or in a paste. Sintered scaffolds are not used clinically, because of the inherent problem of crystallization during the sintering process, resulting in poor mechanical properties and reduced bioactivity. Therefore it was the aim to design new bioactive glasses, which combine improved processing and sintering with bioactivity. Compared with the well-known Bioglass® 45S5 (SiO2-P2O5-CaO-Na2O) the calcium/alkali oxide ratio was increased, sodium oxide was partially replaced by potassium oxide and up to 8 mol% calcium fluoride were added, in order to stabilize the glass against crystallization. The sintering behavior of the new glasses was characterized by heating microscopy and compared to that of Bioglass® 45S5. Results show that the new glasses achieve a sintered density of 88-99 % in contrast to only 57-67% for Bioglass® 45S5. In addition, FTIR and XRD analyses show that Bioglass® 45S5 crystallizes during sintering while for the new glasses no crystalline phases were detected. The thermal properties of all glasses were studied by DTA and DSC measurements, and the influence of grain size was characterized. These studies showed an increase of sintering temperature and final porosity with increasing particle size. The structure of sintered compacts during and after sintering was examined using light and electron microscopy (SEM). T2 - SGT Centenary Conference CY - Sheffield, UK DA - 04.09.2016 KW - Bioactive KW - Glass KW - Crystallization KW - Sintering PY - 2016 AN - OPUS4-38314 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Blaeß, Carsten T1 - Sintering and crystallization of new bioactive glasses N2 - Bioglass® 45S5 is mainly used clinically as powders, granules or pastes instead of sintered compacts. This is due to the inherent problem of crystallization during the sintering, which results in poor mechanical properties and reduced bioactivity. Recently, new bioactive glasses with improved crystallization stability have been developed as promising candidates for manufacturing of sintered powder compacts for bone regeneration, which combine improved sintering behavior with bioactivity. Compared with the well-known Bioglass® 45S5 (SiO2-P2O5-CaO-Na2O) the calcium/alkali oxide ratio was increased, sodium oxide was partially replaced by potassium oxide and up to 3 mol% calcium fluoride were added, in order to stabilize the glass against crystallization. The aim of this study was to investigate the sintering and crystallization behavior of these new bioactive glasses. Sintering and crystallization were characterized by heating microscopy, XRD, FTIR, SEM, and DTA. The results show that a sintered density of 88-99 % is achieved in contrast to only 57-67% for Bioglass® 45S5. In addition, FTIR and XRD analyses show that Bioglass® 45S5 crystallized during sintering while for the new glasses no crystalline phases are detected. The thermal properties of all glasses were studied by DTA measurements, and the influence of grain size was characterized. These studies showed that full densification can be attained for particle size < 32 µm, whereas coarser particles progressively increase residual porosity. Observed foaming phenomena, are strongly retarded by crystallization of beta-HAp. T2 - SGT Centenary Conference CY - Sheffield, UK DA - 04.09.2016 KW - Bioactive KW - Glass KW - Crystallization KW - Sintering PY - 2016 AN - OPUS4-38317 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Blaeß, Carsten T1 - Sintering and crystallization of new bioactive glasses N2 - Bioglass® 45S5 is mainly used clinically as powders, granules or pastes instead of sintered compacts. This is due to the inherent problem of crystallization during sintering. Recently, new bioactive glasses with improved crys-tallization stability have been developed as promising candidates for manufacturing of sintered powder compacts for bone regeneration, which combine improved sintering behavior with bioactivity. Compared with the well-known Bioglass® 45S5 (SiO2-P2O5-CaO-Na2O) the calcium/alkali oxide ratio was increased, sodium oxide was partially replaced by potassium oxide and up to 3 mol% calcium fluoride were added, in order to stabilize the glass against crystallization. Sintering and crystallization were characterized by heating microscopy, XRD, FTIR, SEM, and DTA. The results show that a sintered density of 88-99 % is achieved in contrast to only 57-67% for Bioglass® 45S5. Whereas Bioglass® 45S5 powder compacts crystallize during sintering, for the new glasses no crystalline phases were detected. Additionally the influence of grain size was characterized. These studies showed that full densification can be attained for particle size < 32 µm, whereas coarser particles pro-gressively increase residual porosity. Observed foaming phenomena, are strongly retarded by crystallization. T2 - 90. Glastechnische Tagung (Deutsche Glastechnische Gesellschaft e.V.) CY - Goslar, Germany DA - 06.06.2016 KW - Bioactive KW - Glass KW - Crystallization KW - Sintering PY - 2016 AN - OPUS4-38311 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agea Blanco, Boris T1 - Sintering and foaming of barium and calcium silicate glass powders N2 - Unexpected bubble bursting (foaming) is a huge problem in the fabrication of sintered glasses, sintered glass-ceramics and glass matrix composites. In this presentation the main aspects of foaming are shown for two completely different glass powders: 1) used as a SOFC sealand 2) bioactive glass T2 - Glashüttentag 2016 CY - Berlin, Germany DA - 29.09.16 KW - Bubble KW - Foaming KW - Glass powders PY - 2016 AN - OPUS4-38319 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Blaeß, Carsten A1 - Boccaccini, A. R. A1 - Müller, Ralf T1 - Sintering and Crystallization of Fluoride-Containing Bioactive Glass F3 N2 - The fluoride-containing bioactive glass F3 with nominal composition (mol%) 44.8 SiO2 - 2.5 P2O3 - 36.5 CaO - 6.6 Na2O - 6.6 K2O - 3.0 CaF2 is a highly promising candidate for bone replacement applications. Its strong crystallization tendency, however, requires a thorough understanding of the interplay between glass powder particle size, surface crystallization, and sintering. Therefore, this study characterizes the sintering and crystallization of bulk specimens and various particle size fractions by differential thermal-analysis, laser scanning, electron microscopy, X-ray diffraction, and Infrared spectroscopy. Particle size fractions < 56 µm were found to fully densify, while crystals growing from the glass particle surface retard sintering of coarser fractions. Small amounts of a non-stoichiometrically calcium phosphosilicate (Ca14.92(PO4)2.35(SiO4)5.65) occurs as the primary crystal phase followed by combeite (Na4Ca4[Si6O18]) as a temporarily dominating phase. The surface crystallization of both pha­ses was found to be mainly responsible for sinter retardation. During later stages of crystallization, additional phases such as cuspidine (Ca4F2Si2O7) and silicorhenanite (Na2Ca4(PO4)2SiO4) occur, but finally monoclinic wollastonite (CaSiO3) forms as the dominant phase. KW - Bioactive Glass KW - Sintering KW - Crystallization PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-632482 DO - https://doi.org/10.52825/glass-europe.v3i.2564 SN - 2940-8830 VL - 3 SP - 105 EP - 124 AN - OPUS4-63248 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Waurischk, Tina A1 - Deubener, J. A1 - Müller, Ralf T1 - Internal friction and energy dissipation during fracture in silicate glasses N2 - To obtain a deeper insight into the nature of energy dissipation during fracture, the internal friction of 13 borosilicate, aluminosilicate, soda-lime, and lead-containing glasses, for which inert crack growth data are known, was measured using dynamic mechanical thermal analysis. For asymmetrically bent glass beams, the loss tangent, tan δ, was determined between 0.2 and 50 Hz at temperatures between 273 K and the glass transition temperature, Tg. It was found that the area under the tan δ vs T·Tg−1 curve correlates with the crack growth exponent, n, in the empirical v = v0·KIn relation between crack growth velocity, v, and stress intensity, KI, which indicates that n correlates with the degree of energy dissipation of sub-Tg relaxation phenomena. KW - Glass KW - Internal friction KW - Crack growth PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-631582 DO - https://doi.org/10.1063/5.0255432 SN - 0021-9606 VL - 162 IS - 19 SP - 1 EP - 9 PB - AIP Publishing AN - OPUS4-63158 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pan, Z. A1 - Waurischk, Tina A1 - Duval, A. A1 - Müller, Ralf A1 - Deubener, J. A1 - Krishnan, N. M. A. A1 - Wondraczek, K. A1 - Wondraczek, L. T1 - Precise Real‐Time Measurement of Liquid Viscosity Using Digital Video Data N2 - Quantitative knowledge of liquid viscosity is of fundamental importance in many areas of materials synthesis and processing. However, the determination of viscosity often relies on specialized experimental equipment, offline experimentation, or invasive procedures, in particular when required in extreme conditions such as at high temperature, high pressure, and in confined or corrosive environments. Here, this study proposes and validates a fast and simple method that mimics the intuitive perception of liquid flow within a quantitative framework. For this, this study employs digital video observation to derive quantitative values of the shear viscosity of liquids, with high precision and rapid acquisition rates. The technique involves capturing liquid dynamics after minor mechanical stimulation. Processed imaging data are indexed by similarity and referenced to a digital database generated with a finite element model, from which values of viscosity are obtained in line. The approach is tested on water at room temperature and on a high‐temperature glass melt. Covering a viscosity range of four orders of magnitude, both yield convincing agreement with tabulated reference data at low computational cost. KW - Image analyses KW - Liquids KW - Materials discovery KW - Similarity analyses KW - Viscosities PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-634606 DO - https://doi.org/10.1002/aisy.202500297 SN - 2640-4567 SP - 1 EP - 12 PB - Wiley AN - OPUS4-63460 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gupta, Kanhaiya A1 - Poka, Konstantin A1 - Ulbricht, Alexander A1 - Waske, Anja T1 - Identification and authentication of additively manufactured components using their microstructural fingerprint N2 - In the field of additive manufacturing, the ability to uniquely identify and authenticate parts is crucial for certification, logistics, and anti-counterfeiting efforts. This study introduces a novel methodology that leverages the intrinsic microstructural features of additively manufactured components for their identification, authentication, and traceability. Unlike traditional tagging methods, such as embedding QR codes on the surface or within the volume of parts, this approach requires no alteration to the printing process, as it utilizes naturally occurring microstructural characteristics. The proposed workflow involves the analysis of 3D micro-computed tomography data to identify specific voids that meet predefined identification criteria. This method is demonstrated on a batch of 24 parts manufactured with identical process parameters, proving capable of achieving unambiguous identification and authentication. By establishing a tamper-proof link between the physical part and its digital counterpart, this methodology effectively bridges the physical and digital realms. This not only enhances the traceability of additively manufactured parts but also provides a robust tool for integrating digital materials, parts databases, and product passports with their physical counterparts. KW - Authentication KW - Additive manufacturing KW - X-ray Computed Tomography KW - Digital fingerprint KW - Unique identification PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630356 DO - https://doi.org/10.1016/j.matdes.2025.113986 SN - 1873-4197 VL - 254 SP - 1 EP - 12 PB - Elsevier Ltd. CY - Amsterdam AN - OPUS4-63035 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Burkert, Andreas A1 - Fischer, Joachim A1 - Lehmann, Jens A1 - Müller, Thoralf T1 - Korrosionsbeständigkeit nichtrostender Stähle an der Atmosphäre N2 - Über das Korrosionsverhalten nichtrostender Stähle bei atmosphärischer Beanspruchung liegen umfangreiche Erfahrungen aus jahrzehntelangen praktischen Anwendungen weltweit vor. Systematische Auslagerungsversuche unter spezifischen Umgebungsbedingungen ergänzen diese Erfahrungen. Die daraus gewonnenen Daten erlauben die beanspruchungsgerechte Werkstoffauswahl. Unter vielen atmosphärischen Bedingungen sind die nichtrostenden Stähle bei freier Bewitterung, auch unter langzeit- oder dauerfeuchten Bedingungen vollständig korrosionsbeständig. Die Auswahl der nichtrostenden Stähle muss den jeweiligen Einsatzbedingungen angepasst werden, um in jedem Fall sicherzustellen, dass der passive Zustand aufrechterhalten bzw. eine erneute Passivierung unter den Einsatzbedingungen möglich ist. Störungen der Passivschichtausbildung führen zu verminderter Korrosionsbeständigkeit mit den für nichtrostende Stähle typischen örtlichen Korrosionserscheinungen. Das Merkblatt gibt Hinweise zur Werkstoffauswahl, zur Oberflächenausführung, zur Konstruktion sowie zu Verarbeitung, Nachbehandlung und Reinigung. KW - Verarbeitung KW - Werkstoffauswahl KW - Oberflächenausführung PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-367612 UR - http://www.edelstahl-rostfrei.de/page.asp?pageID=1583 VL - 828 SP - 1 EP - 12 PB - Informationsstelle Edelstahl Rostfrei CY - Düsseldorf ET - 3. Auflage AN - OPUS4-36761 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Deubener, J. A1 - Allix, M. A1 - Davis, M.J. A1 - Duran, A. A1 - Höche, T. A1 - Honma, T. A1 - Komatsu, T. A1 - Krüger, S. A1 - Mitra, I. A1 - Müller, Ralf A1 - Nakane, S. A1 - Pascual, M.J. A1 - Schmelzer, J.W. A1 - Zanotto, E.D. A1 - Zhou, S. T1 - Updated definition of glass-ceramics N2 - Glass-ceramics are noted for their unusual combination of properties and manifold commercialized products for consumer and specialized markets. Evolution of novel glass and ceramic processing routes, a plethora of new compositions, and unique exotic nano- and microstructures over the past 60 years led us to review the Definition of glass-ceramics. Well-established and emerging processing methods, such as co-firing, additive manufacturing, and laser patterning are analyzed concerning the core requirements of processing glass-ceramics and the Performance of the final products. In this communication, we propose a revised, updated definition of glass-ceramics, which reads “Glass-ceramics are inorganic, non-metallic materials prepared by controlled crystallization of glasses via different processing methods. They contain at least one type of functional crystalline phase and a residual glass. The volume fraction crystallized may vary from ppm to almost 100%”. KW - Glass-ceramics definition PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-464711 DO - https://doi.org/10.1016/j.jnoncrysol.2018.01.033 SN - 0022-3093 SN - 1873-4812 VL - 501 SP - 3 EP - 10 PB - Elsevier B.V. AN - OPUS4-46471 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Waurischk, Tina A1 - Müller, Ralf A1 - Reinsch, Stefan A1 - Kiefer, P. A1 - Deubener, J. A1 - Balzer, R. A1 - Behrens, H. T1 - Crack Growth in Hydrous Soda-Lime Silicate Glass N2 - Stable crack growth was measured for nominal dry and water-bearing (6 wt%) soda-lime silicate glasses in double cantilever beam geometry and combined with DMA studies on the effects of dissolved water on internal friction and glass transition, respectively. In vacuum, a decreased slope of logarithmic crack growth velocity versus stress intensity factor is evident for the hydrous glass in line with an increase of b-relaxation intensity indicating more energy Dissipation during fracture. Further, inert crack growth in hydrous glass is found to be divided into sections of different slope, which indicates different water related crack propagation mechanism. In ambient air, a largely extended region II is observed for the hydrous glass, which indicates that crack growth is more sensitive to ambient water. KW - Internal friction KW - Soda-lime silicate glass KW - Water content KW - Stable crack growth KW - DCB geometry KW - Stress intensity factor PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-506829 DO - https://doi.org/10.3389/fmats.2020.00066 VL - 7 SP - Articel 66 AN - OPUS4-50682 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Babutzka, Martin A1 - Müller, Thoralf A1 - Mietz, Jürgen A1 - Burkert, Andreas T1 - Investigation of the influence of iron‐containing abrasives on the corrosion behaviour of the aluminium alloy AlSi1.2Mg0.4 N2 - The corrosion resistance of aluminium surfaces is closely linked to the surfacecstate after a grinding process. For years, iron‐containing abrasive materials were suspected to lead to increased corrosion susceptibility after processing of aluminium surfaces. To prove a possible correlation between the iron content of an abrasive and the corrosion behaviour of aluminium components, scientific investigations and experimentally practical corrosion tests are necessary. For the current investigation, specimens of a technical Al‐Si alloy from the same batch were used. The test specimens were mechanically ground with various resin‐bonded model abrasives containing different iron contents. The performed corrosion tests did not reveal a negative influence of the different iron‐containing abrasives on the corrosion behaviour of the Al–Si alloy. However, the most sensitive measuring method (electrochemical noise) showed differences in the surface activity depending on the type of abrasive. KW - Aluminium KW - Corrosion KW - Corrosion testing KW - Grinding PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-506762 DO - https://doi.org/10.1002/maco.202011657 SN - 0947-5117 SN - 1521-4176 VL - 71 IS - 10 SP - 1667 EP - 1679 PB - Wiley‐VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-50676 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kiefer, P. A1 - Maiwald, M. A1 - Deubener, J. A1 - Balzer, R. A1 - Behrens, H. A1 - Waurischk, Tina A1 - Reinsch, Stefan A1 - Müller, Ralf T1 - Automated Analysis of Slow Crack Growth in Hydrous Soda-Lime Silicate Glasses N2 - To explore the impact of ambient and structural water on static fatigue, the initiation and growth of 3279 Vickers induced median radial cracks were automatically recorded and analyzed. We find that humidity is more efficient in initiating cracks and promoting their growth than water, which is dissolved in the glass structure. In particular for slow crack growth (< 3x10-6 m s-1), tests in dry nitrogen showed a considerable decrease in the crack growth exponent with increasing water content of the glasses. On the other hand, if tests were performed in humid air, the crack growth exponent was independent of the water content of the hydrous glasses, while stress intensity decreased slightly. These observations indicate that water promotes the processes at the crack-tip regardless of its origin. However, ambient water is more efficient. KW - Indentation fracture toughness KW - Slow crack growth KW - Automated analysis KW - Hydrous glass KW - Vickers indentation PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-513085 DO - https://doi.org/10.3389/fmats.2020.00268 VL - 7 SP - 268 AN - OPUS4-51308 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Heuser, Lina A1 - Nofz, Marianne A1 - Müller, Ralf T1 - Alkali and alkaline earth zinc and lead borate glasses: Sintering and crystallization N2 - Glasses in the systems Me2O-ZnO-B2O3 with Me = Li, Na, K, Rb (MeZB), Na2O-ZnO-CuO-B2O3 (NZCuB), CaO-ZnO-B2O3 (CaZB), and Li2O-PbO-B2O3 (LPbB) as a reference, were studied by differential thermal analysis, dilatometry, rotational viscometry, and heating microscopy. A decrease of viscosity and sintering range was found with decreasing number of fourfold coordinated boron. The viscosity of the alkali zinc borate glasses varies only slightly. LPbB and CaZB stand out by their reduced and increased viscosities, respectively. Sodium, potassium, and calcium zinc borate glasses possess a fragility above 76. All glasses were sintered to full density before crystallization. Mostly binary zinc borate phases govern crystallization. A ternary crystalline phase was detected only in the potassium containing sample. The Weinberg glass stability parameter ranges between 0.07 and 0.12. This is caused by the presence of several crystalline phases and varying melting points of even the same crystalline phase in different glass matrices. KW - Alkali zinc borate glasses KW - Lead borate glasses KW - Viscosity KW - Sintering KW - Crystallization KW - Fragility PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-556128 DO - https://doi.org/10.1016/j.nocx.2022.100116 SN - 2590-1591 VL - 15 SP - 1 EP - 8 PB - Elsevier CY - Amsterdam AN - OPUS4-55612 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Blaeß, Carsten A1 - Müller, Ralf T1 - Sintering and foaming of bioactive glasses N2 - Sintering, crystallization, and foaming of 44.8SiO2–2.5P2O3–36.5CaO–6.6Na2O–6.6K2O–3.0CaF2 (F3) and 54.6SiO2–1.7P2O3–22.1CaO–6.0Na2O–7.9K2O–7.7MgO (13–93) bioactive glass powders milled in isopropanol and CO2 were studied via heating microscopy, differential thermal analysis, vacuum hot extraction (VHE), Infrared spectroscopy, and time-of-flight secondary ion mass spectrometry. Full densification was reached in any case and followed by significant foaming. VHE studies show that foaming is driven by carbon gases and carbonates were detected by Infrared spectroscopy to provide the major foaming source. Carbonates could be detected even after heating to 750◦C, which hints on a thermally very stable species or mechanical trapping. Otherwise, dark gray compact colors for milling in isopropanol indicate the presence of residual carbon as well. Its significant contribution to foaming, however, could not be proved and might be limited by the diffusivity of oxygen needed for carbon oxidation to carbon gas. KW - Bioactive Glass KW - Crystallization KW - Foaming KW - Sintering PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-552454 DO - https://doi.org/10.1111/jace.18626 SN - 0002-7820 SP - 1 EP - 11 PB - Wiley online library AN - OPUS4-55245 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Deubener, J. A1 - Behrens, H. A1 - Müller, Ralf T1 - An overview on the effect of dissolved water on the viscosity of soda lime silicate melts N2 - In this review article, the impact of dissolved water on the viscous properties of soda lime silicate melts is addressed against the background of the upcoming switch from natural gas to hydrogen combustion. This change will lead to an increase in the total water content of the glasses by up to 0.4 mol%. In order to better define possible influences of water speciation, water-rich glasses were synthesised under increasing pressure up to the kbar range. It is shown that a distinction must be made between the influence of dissolved OH-groups and H2Omolecules in order to accurately reflect the dependence of isokom temperatures on water content. In addition, an increase of one order of magnitude in the tolerance to higher deformation rates was observed for the range of expected increased water contents during isothermal deformation processes, which is based on the timetemperature superposition principle, i.e. congruent flow curves were determined under isokomal conditions. KW - Water in glass KW - Viscosity KW - Soda lime silicate glass KW - Shear thinning KW - Nydrogen melting PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-587276 DO - https://doi.org/10.1016/j.nocx.2023.100195 VL - 19 SP - 1 EP - 10 PB - Elsevier B.V. AN - OPUS4-58727 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gomes Fernandes, Roger A1 - Al-Mukadam, Raschid A1 - Bornhöft, Hansjörg A1 - Reinsch, Stefan A1 - Müller, Ralf A1 - Selle, Susanne A1 - Deubener, Joachim T1 - Viscous Sintering of Acid Leached Glass Powders N2 - The process of viscous flow sintering is a phenomenon that is closely linked to the surface properties of the glass particles. In this work, we studied the extreme case of acid-leaching of soda-lime-silicate glass beads of two different particle size distributions and its effects on non-isothermal viscous sintering of powder compacts. Depth profiling of the chemical composition after leaching revealed a near-surface layer depleted in alkali and alkaline earth ions, associated with concurrent hydration as mass loss was detected by thermogravimetry. Heating microscopy showed that acid treatment of glasses shifted the sinter curves to higher temperatures with increasing leaching time. Modelling of the shrinkage with the cluster model predicted a higher viscosity of the altered surface layer, while analysis of the time scales of mass transport of mobile species (Na+, Ca2+ and H2O) during isochronous sintering revealed that diffusion of Na+ can compensate for concentration gradients before sintering begins. Also, exchanged water species can diffuse out of the altered layer, but the depletion of Ca2+ in the altered surface layer persists during the sinter interval, resulting in a glass with higher viscosity, which causes sintering to slow down. KW - Glass powder KW - Viscous sintering KW - Acid-leaching KW - Sinter retardation PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-589008 DO - https://doi.org/10.52825/glass-europe.v1i.681 VL - 1 SP - 37 EP - 53 AN - OPUS4-58900 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Blaeß, Carsten A1 - Müller, Ralf T1 - Viscous healing of Vickers indentation–induced cracks in glass N2 - AbstractViscous healing of cracks induced by the Vickers indentation in a soda lime magnesium silicate, a soda borosilicate, and a soda aluminosilicate glass (NAS) was studied by laser scanning microscopy. Plots of the crack length, width, and depth normalized to the initial crack length versus time over viscosity merge into single master curves of each of these quantities for each glass. Despite glass properties do not differ strikingly from each other, however, these master curves strongly differ among the glasses. This finding was attributed to a different interplay of various crack healing phenomena. Lateral cracks were found to be responsible for the bulging of the sample surface around the Vickers imprint, which in turn promotes radial crack widening as the main cause of healing delay. The most rapid healing of lateral cracks was observed in NAS in which bulging and crack widening were least pronounced. KW - Crack healing KW - Glass KW - Vickers indentation PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-587295 DO - https://doi.org/10.1111/jace.19245 SN - 0002-7820 VL - 106 IS - 10 SP - 5795 EP - 5805 PB - Wiley AN - OPUS4-58729 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Scheffler, Franziska A1 - Fleck, Mirjam A1 - Busch, Richard A1 - Casado, Santiago A1 - Gnecco, Enrico A1 - Tielemann, Christopher A1 - Brauer, Delia S. A1 - Müller, Ralf T1 - Surface Crystallization of Barium Fresnoite Glass: Annealing Atmosphere, Crystal Morphology and Orientation N2 - Controlled oriented crystallization of glass surfaces is desired for high precision applications, since the uppermost crystal layer significantly influences the properties of the material. In contrast to previous studies, the data presented here deal with separated crystals growing at defect-free surfaces in four atmospheres with different degrees of humidity (ambient/dry air, argon and vacuum). A glass with the composition 2 BaO–TiO2–2.75 SiO2 was heat-treated at 825 °C until fresnoite (Ba2TiSi2O8) grew to a significant size. The crystal growth rate is found to increase with increasing humidity. The morphology of the crystals changes from highly distorted dendrites in the driest atmosphere (vacuum) to circular/spear-head-shaped crystals in the wettest atmosphere (ambient air), which we attribute to a decrease in viscosity of the glass surface due to water uptake. The least distorted crystals appear in the form of depressions of up to 6 µm. This has an influence on the observed crystal orientation, as measured by electron backscatter diffraction (EBSD). The pulled-in crystals change the orientation during growth relative to the flat glass surface due to an enrichment in SiO2 at the crystal fronts. This confirms that the orientation of crystals is not fixed following nucleation. KW - Fresnoite KW - Surface crystallization KW - Crystal growth KW - Crystal morphology KW - Crystal orientation KW - EBSD PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-587230 DO - https://doi.org/10.3390/cryst13030475 VL - 13 IS - 3 SP - 1 EP - 17 PB - MDPI AG CY - Basel AN - OPUS4-58723 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Müller, Ralf A1 - Behrens, Harald A1 - Ageo-Blanco, Boris A1 - Reinsch, Stefan A1 - Wirth, Thomas T1 - Foaming Species and Trapping Mechanisms in Barium Silicate Glass Sealants N2 - Barium silicate glass powders 4 h milled in CO2 and Ar and sintered in air are studied with microscopy, total carbon analysis, differential thermal Analysis (DTA), vacuum hot extraction mass spectroscopy (VHE-MS), Fourier-transformed infrared (FTIR) spectroscopy, X-ray photoelectron spectroscopy (XPS), and time-of-flight secondary-ion mass spectrometry (TOF-SIMS). Intensive foaming of powder compacts is evident, and VHE studies prove that foaming is predominantly caused by carbonaceous species for both milling gases. DTA Shows that the decomposition of BaCO3 particles mix-milled with glass powders occurs at similar temperatures as foaming of compacts. However, no carbonate at the glass surface could be detected by FTIR spectroscopy, XPS, and TOF-SIMS after heating to the temperature of sintering. Instead, CO2 molecules unable to rotate identified by FTIR spectroscopy after milling, probably trapped by mechanical dissolution into the glass bulk. Such a mechanism or microencapsulation in cracks and particle aggregates can explain the contribution of Ar to foaming after intense milling in Ar atmosphere. The amount of CO2 molecules and Ar, however, cannot fully explain the extent of foaming. Carbonates mechanically dissolved beneath the surface or encapsulated in cracks and micropores of particle aggregates are therefore probably the major foaming source. KW - Milling KW - Foaming KW - Glass powder KW - Sintering PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-531227 DO - https://doi.org/10.1002/adem.202100445 SN - 1438-1656 VL - 24 IS - 6 SP - 2100445-1 EP - 2100445-13 AN - OPUS4-53122 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Prewitz, Marc T1 - Charakterisierung von Glas-Polymer Verbundmaterialien fur die Hochdruckspeicherung von Wasserstoff N2 - In der vorliegenden Arbeit werden Glaskapillaren und Strukturen aus Borosilikatglas (Simax) f¨ur die Hochdruckspeicherung von Wasserstoff betrachtet. Um die mechanischen Belastungen zu analysieren und anschließend ein optimiertes Speicherdesign abzuleiten, findet die Finite Element Methode (FEM) Einsatz. Die notwendigen Materialkennwerte werden zuvor experimentell ermittelt. Dazu geh¨oren die Festigkeit, die Schubfestigkeit der Grenzfl¨ache Klebung/Glas, der Wasserstoffpermeationskoeffizient, das Temperatur-Zeit-abh¨angige Verhalten, sowie die obere Temperatureinsatzgrenze. Die Glasfestigkeit ist stark abh¨angig von der Oberfl¨acheng¨ute. Daher werden in dieser Arbeit Kapillaren selber gezogen und beschichtet. Der Einfluss auf die Festigkeit wird mit Hilfe von Berstversuchen untersucht. Die eingesetzten Polymere werden zus¨atzlich mit dem Push-out Versuch, der dynamisch mechanischen Analyse und der Permeationsmessung charakterisiert. Dar¨uber hinaus wird aus den DMA Versuchen ein viskoelastisches Materialmodell abgeleitet, womit der Temperatur- und Zeiteinfluss auf die mechanische Belastung simuliert wird. Unter Beachtung der experimentell gewonnenen Erkenntnisse, sowie der durchgef¨uhrten Simulation ist es m¨oglich, ein optimiertes Speicherdesign zu erstellen und Aussagen ¨uber die Einsatzgrenzen zu treffen. KW - Wasserstoffspeicherung KW - Glaskapillaren KW - Polymercoating PY - 2017 UR - https://depositonce.tu-berlin.de/handle/11303/6261 SP - 1 EP - 150 CY - Berlin AN - OPUS4-51065 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rabin, Ira T1 - Black writing inks: From Antiquity to the Middle Ages N2 - Tracing the transition from writing inks based on soot, common in Antiquity to the iron-gall inks commonly used in the Middle Ages builds a focus of our investigative work at the BAM and the Centre for the Studies of Manuscript Cultures (CSMC) [1-4]. With the aim of creating a detailed history of writing black inks, we worked out a non-invasive protocol to collect statistically relevant ink data from dated and localized manuscripts covering a large time span and different geographic areas. The first step of our protocol consists of the screening carried out by means of the NIR & IRR reflectography. The optical differences between carbon, tannin, and iron-gall inks are best recognized by comparing their response to the infrared light: carbon ink has a deep black color, iron-gall ink becomes transparent above 1400 nm, and tannin ink disappears at about 750 nm, we have simplified the analysis using a small USB microscope with built-in NIR (940 nm) and UV (395 nm) LED in addition to an external white light source [1]. Comparing the images under white and near infrared illumination, we determine the ink typology by observing the changes in the opacity of the ink. Here, carbon-based inks show no change in their opacity when illuminated with NIR wavelength, while the opacity of iron-gall inks changes considerably, and tannin inks become transparent. Our own recent finding that mixed carbon / iron-gall inks were quite popular in the late Antiquity and early Middle Ages suggested to return to the conventional IRR method. The presentation will show the panorama of historic inks and our attempt to follow up the transition of the inks from those based on soot to the iron-gall inks commonly used in the Middle Ages. T2 - Seminar University of Oslo CY - Oslo, Norway DA - 23.09.2022 KW - Ink KW - Historic ink PY - 2022 AN - OPUS4-61194 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Microstructure and local mechanical properties of friction stir welded dissimilar joints of CoCrFeMnNi and CoCrNi to austenitic steel AISI 304 N2 - Multiple principal element alloys (MPEA) represent a meanwhile widely investigated material class, which encompass high-entropy (HEA) and medium-entropy alloys (MEA). They are fundamentally different from conventional materials like Fe-Cr-Ni-based austenitic steels. However, the focus has been merely on the material synthesis. With the increase in available material quantities, the focus is now shifting to processing issues such as joining and welding. In this context, the weldability of MPEAs has received very little attention so far. In addition, MPEA/HEA/MEA are and will be expensive due to the alloying concept. From this point of view, also such materials will also have to be joined with other conventional materials like austenitic steels. In particular, there is a lack of experience with dissimilar metal welds (DMWs) and the corresponding mechanical properties. For this reason, the present study summarizes comprehensive experimental results on equiatomic CoCrFeMnNi (HEA) and CoCrNi (MEA), joined by solid-state friction stir welding (FSW) to an austenitic steel AISI 304. The mechanical properties were obtained by cross-weld tensile tests. For the first time (for these welding process and materials), the local strains in the different weld microstructures were measured in-situ by digital image correlation (DIC). A significant influence of the FSW process on both the resulting microstructure and the mechanical performance of the DWMs was identified. For example, the dynamic recrystallization plays a significant role in the performance of the welded joint. In addition, the FSW experiments proofed the weldability of both MPEAs when joined to austenitic steel AISI 304. This allows for further focused consideration of these highly innovative MPEAs. T2 - MSE 2024: International Materials Science and Engineering Congress CY - Darmstadt, Germany DA - 24.09.2024 KW - High-entropy alloy KW - Dissimilar metal weld KW - Microstructure characterization KW - Mechanical properties KW - Friction stir welding PY - 2024 AN - OPUS4-61157 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael A1 - Kannengießer, Thomas T1 - Update on "Call for interested people to contribute to series of comprehensive papers on welding and joining of components for sustainable energy systems" N2 - Based on the initial call in March 2024, an update time-frame is introduced on the working plan for a comprehensive review paper series on joining and welding technologies for the manufacturing of components and parts used in sustainable energy generation, conversion, and transport with focus on hydrogen and wind energy. T2 - 77th IIW Annual Assembly and International Conference, Meeting of Commission II-A CY - Ixia, Rhodes, Greece DA - 07.07.2024 KW - Review paper KW - Research study KW - Hydrogen KW - Joining KW - Welding PY - 2024 AN - OPUS4-60674 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erxleben, Kjell T1 - Challenges and difficulties in repair welding procedures on in-service hydrogen pipelines N2 - Hydrogen as an energy carrier plays a key role in tomorrow's energy transition. For effective use of hydro-gen as energy carrier the construction of the corresponding infrastructure is of utmost importance. In that context, large diameter long-distance transmission pipelines will form the so-called hydrogen backbone in the European Union with service pressures up to 100 bar (e.g., depending on national regulations). From an economically and ecologically point of view, a major goal is to repurpose the existing natural gas (NG) infra-structure to minimize the need to install new pipelines. To ensure the safety, reliability and integrity of this future hydrogen infrastructure repair welding or further welding of branch pipes etc. can be necessary at in-service conditions, meaning a permanent flow of pressurized hydrogen while executing the repair procedure. The reason is that a shut-down of large diameter pipelines is not easy or sometimes merely impossible. In fact, as long, as no oxygen enters the pipeline, there will neither be any combustion nor (in the worst-case scenario) explosion. The special techniques like hot tapping or stoppling are state-of-the-art for NG and oil pipeline grids. Currently, it is not finally clarified if repair welding procedures for NG pipelines can be trans-ferred to pure hydrogen pipelines. In opposite to NG, hydrogen can be way easier absorbed to the pipeline steels and diffuses through the material. If it accumulates in susceptible regions, i.e., in the welded joint or heat affected zone, hydrogen assisted embrittlement could occur and lead to loss of integrity or even cata-strophic failure of the pipeline. For example, requires the planned welding procedure a preheating and maintenance of the weld joint of up to 300°C for up to several hours at the outer. This temperature is way higher compared to the typical service temperature of max. 60°C at operational pressures of up to 100 bar. In accordance to API 941, these low-alloyed pipeline steels are subjected to short-term service loads, which they are not designed for. Another considerable fact is that if the weld seam is attached to the pipeline, the temperature especially for small wall thickness can be easily above the austenitization temperature. It is well known that austenite has a way higher hydrogen solubility compared e.g. to ferrite/bainite microstructure of the low-alloyed steel. Current studies indicate a remarkable increase of the hydrogen ingress dur-ing the austenitization from the inner pipe wall. It must be answered if a critical material degradation because of increased hydrogen uptake due to in-service welding procedures is likely to occur. T2 - MPA Seminar 2024 CY - Stuttgart, Germany DA - 08.10.2024 KW - In-service KW - Pipeline KW - Hydrogen KW - Welding KW - Repair PY - 2024 AN - OPUS4-61468 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Component test for simplified testing of hydrogen‐assisted delayed cold cracking of high‐strength, submerged arc‐welded offshore steel structures N2 - Offshore Wind Turbines (OWT) are a key factor in tomorrow's sustainable energy generation. The ever-increasing installation depth and weight of OWTs require suitable foundation concepts such as monopiles or tripods. Typically, mild steels such as S420ML are used with plate thicknesses of up to several hundred mm, resulting in high restraints in the welded joints. The large plate thickness requires high-efficiency welding processes such as submerged arc welding (SAW) with multiple wires. Due to the very high stiffness and plate thickness of the large-scale offshore structure, a susceptibility to time-delayed hydrogen assisted cracking (HAC) may occur. The evaluation of this crack susceptibility is very complex due to the component size and stiffness of real offshore structures. For this purpose, a near-component test geometry was developed to transfer the real stiffness conditions to laboratory (i.e. workshop) scale. The 350 kg mock-up studied consisted of heavy plates (thickness 50 mm, seam length 1,000 m) joined by a 22-pass submerged-arc weld. Additional stiffeners simulated the effect of high restraint or shrinkage restraint of the weld. Extreme scenarios of hydrogen absorption during welding were simulated by using flux in dry (HD < 5 ml/100g Fe) and wet (HD > 15 ml/100g Fe) conditions. Weld residual stresses were determined using a robotic X-ray diffractometer. Areas of critical tensile residual stress (at the level of the yield strength) were found in the weld metal and in the heat affected zone, suggesting that these weld sub-zones are the most critical in the case of hydrogen ingress. To identify possible delayed cracking, the welds were tested by phased array ultrasonic testing (PAUT) after welding, 6 h, 12 h, 24 h, and a maximum of 48 h. Summarized, no significant occurrence of HAC was detected, indicating the high crack resistance of the welded joint, i.e., a suitable combination of base material, welding consumable and parameters. T2 - MPA Seminar 2024 - Materials, Processes, Applications CY - Stuttgart, Germany DA - 08.10.2024 KW - Hydrogen KW - Offshore wind turbine KW - Component test KW - Submerged arc welding KW - Minimum waiting time PY - 2024 AN - OPUS4-61323 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kaiser, Sebastian T1 - Repair welding of in-service hydrogen pipelines - concepts and challenges N2 - Hydrogen is set as the energy carrier of tomorrow for a more sustainable fossil fuel free future. As this necessitates a reliable transport infrastructure, repurposing of the existing natural gas grid is planned. With regards to the well-known effect of hydrogen embrittlement, the compatibility of utilized materials must be investigated. First comprehensive studies on pipeline material hydrogen compatibility indicate that these materials can be applied to a certain extent. Nonetheless, the material compatibility is currently of high interest and focus of numerous research projects worldwide. However, pipelines require frequent maintenance and repair work. As part of these, in some cases it is necessary to do weldments onto pipelines while they are pressurized. This in-service welding introduces additional challenges for the material compatibility. Due to the resulting high temperatures, the metallurgical changes in the material and of course the presence of high-pressure hydrogen in the pipeline, additional investigations need to be conducted to ensure that no critical material degradation because of increased hydrogen absorption occurs and an overall material compatibility is given. For this reason, the present paper introduces in-service welding on pipelines. An overview of current research projects that deal with the application of in-service welding specifically on hydrogen pipelines and the emerging problems when applying these techniques on hydrogen pipelines is given. Methods of material testing, their limits and possible solutions are presented and discussed. T2 - 15th International Pipeline Conference and Exhibition (IPCE 2024) CY - Calgary, Alberta, Canada DA - 23.09.2024 KW - Hydrogen KW - In-Service KW - Pipelines KW - Repair welding PY - 2024 AN - OPUS4-61471 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wandtke, Karsten A1 - Engelking, Lorenz A1 - Schröpfer, Dirk A1 - Scharf-Wildenhain, Ronny A1 - Hälsig, Andre A1 - Kromm, Arne A1 - Kannengießer, Thomas T1 - Fertigungsbedingte Beanspruchungen und Kaltrisssicherheit in generativ gefertigten Bauteilen aus hochfesten Feinkornbaustählen N2 - Additive Fertigungsverfahren wie das Direct Energy Deposition-Arc (DED-Arc) oder Wire Arc Additive Manufacturing (WAAM) ermöglichen die effiziente Herstellung gewichtsoptimierter, endkonturnaher Bauteile im modernen Stahlbau. Steigerungen der Effizienz können durch den Einsatz hochfester Stähle erreicht werden, insbesondere durch Verringerung von Wandstärken und Bauteilgewicht sowie signifikante Einsparung von Kosten, Zeit und Ressourcen. DED-Arc Schweißzusatzwerkstoffe sind bereits auf dem Markt verfügbar, allerdings fehlen Richtlinien und quantitative Kenntnisse über die schweißbedingte Beanspruchung während der Fertigung und im Betrieb, welche den industriellen Einsatz stark limitieren. In einem gemeinsamen Projekt der BAM und der Technischen Universität Chemnitz wurden die wesentlichen Einflüsse und komplexen Wechselwirkungen von Werkstoff, Fertigungsverfahren, Konstruktion und Bearbeitungsschritten auf die Eigenspannungen untersucht. Ziel war es, den stahlverarbeitenden Anwendern, insbesondere KMU, eine risssichere und beanspruchungsgerechte Herstellung und Modifizierung von Bauteilen und Halbzeugen aus hochfesten Feinkornbaustahl unter Verwendung MSG-basierter generativer Verfahren zu ermöglichen. T2 - DVS Innovationstage 2024 CY - Düsseldorf, Germany DA - 10.04.2024 KW - Wire Arc Additive Manufacturing (WAAM) KW - Feinkornbaustähle KW - Additive Fertigung KW - Kaltrisssicherheit KW - Direct Energy Deposition-Arc (DED-Arc) PY - 2024 SP - 96 EP - 104 AN - OPUS4-61932 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz T1 - Bericht zum Fortschritt des laufenden Projekts: „Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten“ N2 - Das DVS-Vorhaben 01.3211 „Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten“ ist ein Kooperationsprojekt der Bundesanstalt für Materialforschung und -prüfung (BAM) und dem Institut für Schweißtechnik und Trennende Fertigungsverfahren (ISAF) der Technischen Universität Clausthal. Das Übergeordnete Projektziel ist das Erlangen von Erkenntnissen für eine sichere und wirtschaftliche, kombinierte additive und abtragende Fertigung aus kostenintensiven Werkstoffen hochbelasteter Komponenten insbesondere für KMU. Dabei stehe die beiden Werkstoffe CoCr26Ni9Mo5W (2.4681) und FeNi36 (1.3912) im Fokus. Mittels Modifikation der Schweißzusätze sind homogen und isotrop ausgeprägte Werkstoffeigenschaften und eine Erhöhung der Prozessstabilität und Fertigungsfreiheitsgrade bei der additiven Fertigung erzielbar. Darüber hinaus wird der Einfluss nachfolgender abtragender Bearbeitungsschritte des ultraschallunterstützen und des konventionellen Fräsprozesses untersucht. Die mit dem Forschungsvorhaben verbundenen Nutzen für KMU sind die Stärkung der Innovationsfähigkeit und der Wirtschaftlichkeit sowie die Erhöhung der Wettbewerbsfähigkeit. In AP-1 wurden Zerspanversuche am FeNi- und CoCr-Ausgangswerkstoff durchgeführt. Ziel der Versuche war in erster Linie die Identifikation geeigneter Fräswerkzeuge und -parameter. In AP-2 wurden die Legierungsmodifikationen des CoCr-Ausgangswerkstoffes durchgeführt und die Mikrostruktur sowie die Härte analysiert. In AP-4 wurden erste Zerspanversuche in Abhängigkeit der Legierungsmodifikation der CoCr-Legierung durchgeführt. T2 - Sitzung des Fachausschusses 01 „Schweißmetallurgie und Werkstoffverhalten“ des DVS CY - Online meeting DA - 26.10.2021 KW - Fortschrittsbericht KW - DVS KW - Ultraschallunterstütztes Fräsen KW - Additive Fertigung PY - 2021 AN - OPUS4-53636 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Becker, Amadeus T1 - Adequate repair concepts for high-strength steel weld joints considering design influences N2 - The sustainable and resource-efficient production of wind energy plants requires the use of modern high-strength fine-grain structural steels. This applies to both foundation and erection structures. During the assembly of steel structures, unacceptable defects can occasionally be found in the weld area. In most cases, the economical solution would be local thermal gouging of the affected areas and re-welding. Due to the high shrinkage restraint of the joint groove in the overall structure, the superposition of design and welding-induced residual stress can lead to crack formation and ultimately to component failure, particularly in interaction with the degradation of the microstructure and mechanical properties high-strength steels during the repair process. In this context, component-related investigations (FOSTA-P1311/IGF-Nr. 20162 N) focusing on welding residual stress evolution during local thermal gouging and rewelding of S500MLO and S960QL are carried out using in-situ digital image correlation (DIC) and ex-situ X-ray diffraction methods (XRD). Therefore, self-restrained specimens were systematically gouged and rewelded with defined welding heat control (heat input, working temperature) and parameters. By means of structural mechanics calculations, geometries of self-restrained specimens were identified, that represent defined rigidity conditions of repair welds of real components. It could be shown that with increasing restraint intensity significantly higher residual stresses occur in the weld metal and heat affected zone. Furthermore, it revealed that the transverse stresses along the weld seam decrease at the weld seam ends leading to different stress state during gouging and welding. XRD analysis of the local residual stresses after cooling to RT longitudinal and transverse to the weld direction showed a good comparability with global DIC analyses. T2 - Bachelor-, Master-, Doktoranden-Kolloquium der Otto-von-Guericke Universität Magdeburg CY - Magdeburg, Germany DA - 20.10.2021 KW - High-strength steels KW - Repair welding KW - X-ray diffraction KW - Digital image correlation PY - 2021 AN - OPUS4-53640 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schaupp, Thomas A1 - Burger, S. T1 - Berichterstattung zum laufenden Projekt: „Ermittlung geeigneter Wärmeführungen zur Wasserstoffreduktion beim Schweißen höherfester Feinkornbaustähle mit modifiziertem Sprühlichtbogen“ N2 - Dieses Dokument fasst den Projekfortschritt des BAM-Projektes "Ermittlung geeigneter Wärmeführungen zur Wasserstoffreduktion beim Schweißen höherfester Feinkornbaustähle mit modifiziertem Sprühlichtbogen" im Rahmen des Fachausschusses 1 "Schweißmetallurgie & Werkstoffverhalten" des DVS e. V. zusammen. T2 - Sitzung des Fachausschusses 01 "Schweißmetallurgie & Werkstoffverhalten" der Forschungsvereinigung Schweißen und verwandte Verfahren des DVS e. V. CY - Düsseldorf, Germany DA - 08.09.2016 KW - Hochfester Feinkornbaustahl KW - Wasserstoff KW - MAG-Schweißen PY - 2016 AN - OPUS4-53671 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schaupp, Thomas A1 - Burger, S. T1 - Berichterstattung zum laufenden Projekt: „Ermittlung geeigneter Wärmeführungen zur Wasserstoffreduktion beim Schweißen höherfester Feinkornbaustähle mit modifiziertem Sprühlichtbogen“ N2 - Dieses Dokument fasst den Projekfortschritt des BAM-Projektes "Ermittlung geeigneter Wärmeführungen zur Wasserstoffreduktion beim Schweißen höherfester Feinkornbaustähle mit modifiziertem Sprühlichtbogen" im Rahmen des Fachausschusses 1 "Schweißmetallurgie & Werkstoffverhalten" des DVS e. V. zusammen. T2 - Sitzung des Fachausschusses 01 "Schweißmetallurgie & Werkstoffverhalten" der Forschungsvereinigung Schweißen und verwandte Verfahren des DVS e. V. CY - Düsseldorf, Germany DA - 17.03.2016 KW - Hochfester Feinkornbaustahl KW - Wasserstoff KW - MAG-Schweißen PY - 2016 AN - OPUS4-53670 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Treutler, K. T1 - Nickel-iron-alloy modification to enhance additively welded microstructure for subsequent milling N2 - The aerospace industry uses nickel-iron-alloys to create moulding tools for composite materials because of the low coefficient of thermal expansion. These tools have a large-sized and complex structure, making them cost-intensive and difficult to manufacture. Therefore, the focus is set on additive manufacturing, which can additionally enable the repair of components in order to eliminate local defects. However, the process usually results in a heterogeneous microstructure and anisotropic mechanical properties. As there is a high demand for a precise and exact fit of the precision moulds and thus the surface quality, the welded components must be subsequently machined. Nickel-iron alloys are difficult to machine and an inhomogeneous microstructure also leads to unstable cutting forces. Consequently, a refinement and homogenisation of the microstructure morphology is achieved through specific alloy modifications in order to stabilise and improve the subsequent machining process. Studies on the refinement of FeNi 36 based on vacuum arc melting furnaces are used as a starting point. Therefore, titanium and niobium are chosen as modification elements with a maximum 1 % weight percent and are added to nickel-iron base alloy. The elements are alloyed and build-up welded by using plasma-transferred-arc welding. The resulting microstructure morphology of the welded wall structure and the machining properties are then determined. Furthermore, the influence on the coefficient of thermal expansion is investigated in connection with the modification and the welding process itself. It can be shown that even small amounts of niobium have a significant influence on the structural morphology of the welded layers during plasma-transferred-arc welding. T2 - 2nd international Conference on Advanced Joining Processes 2021 CY - Sintra, Portugal DA - 21.10.2021 KW - Alloy modification KW - Ultrasonic-assisted milling KW - Nickel-iron-alloy KW - Additive manufacturing KW - Plasma transferred arc welding PY - 2021 AN - OPUS4-53635 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schaupp, Thomas A1 - Burger, S. T1 - Berichterstattung zum laufenden Projekt: „Ermittlung geeigneter Wärmeführungen zur Wasserstoffreduktion beim Schweißen höherfester Feinkornbaustähle mit modifiziertem Sprühlichtbogen“ N2 - Dieses Dokument fasst den Projekfortschritt des BAM-Projektes "Ermittlung geeigneter Wärmeführungen zur Wasserstoffreduktion beim Schweißen höherfester Feinkornbaustähle mit modifiziertem Sprühlichtbogen" im Rahmen des Fachausschusses 1 "Schweißmetallurgie & Werkstoffverhalten" des DVS e. V. zusammen. T2 - Sitzung des Fachausschusses 01 "Schweißmetallurgie & Werkstoffverhalten" der Forschungsvereinigung Schweißen und verwandte Verfahren des DVS e. V. CY - Düsseldorf, Germany DA - 22.03.2017 KW - Hochfester Feinkornbaustahl KW - Wasserstoff KW - MAG-Schweißen PY - 2017 AN - OPUS4-53673 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schaupp, Thomas A1 - Burger, S. T1 - Berichterstattung zum laufenden Projekt: „Ermittlung geeigneter Wärmeführungen zur Wasserstoffreduktion beim Schweißen höherfester Feinkornbaustähle mit modifiziertem Sprühlichtbogen“ N2 - Dieses Dokument fasst den Projekfortschritt des BAM-Projektes "Ermittlung geeigneter Wärmeführungen zur Wasserstoffreduktion beim Schweißen höherfester Feinkornbaustähle mit modifiziertem Sprühlichtbogen" im Rahmen des Fachausschusses 1 "Schweißmetallurgie & Werkstoffverhalten" des DVS e. V. zusammen. T2 - Sitzung des Fachausschusses 01 "Schweißmetallurgie & Werkstoffverhalten" der Forschungsvereinigung Schweißen und verwandte Verfahren des DVS e. V. CY - Aachen, DA - 27.10.2015 KW - Hochfester Feinkornbaustahl KW - Wasserstoff KW - MAG-Schweißen PY - 2015 AN - OPUS4-53668 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Bericht zum Fortschritt des Projektes "Entwicklung von Wärmenachbehandlungskonzepten zur Vermeidung von Spannungsrelaxationsrissen" zur Sitzung des FA1 N2 - Dieses Dokument fasst den Projekfortschritt des BAM-Projektes "Entwicklung von Wärmenachbehandlungsstrategien zur Vermeidung von Spannungsrelaxationsrissen" im Rahmen des Fachausschusses 1 "Schweißmetallurgie" des DVS e.V. T2 - Sitzung des FA1 "Schweißmetallurgie" der Forschungsvereinigung Schweißen und verwandte Verfahren des DVS e.V. CY - Online meeting DA - 26.10.2021 KW - Spannungsrelaxationsrisse KW - Forschung KW - Schweißen KW - Wärmenachbehandlung PY - 2021 AN - OPUS4-53647 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz T1 - Regelwerke aus Forschungsvorhaben der Forschungsvereinigung des DVS: „Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten“ N2 - In vielen Anwendungen werden aufgrund zunehmender Anforderungen an den Widerstand gegenüber hohen, kombinierten mechanischen, tribologischen, thermischen und korrosiven Beanspruchungen Hochleistungsle¬gierungen eingesetzt. Den vielfach komplexen Bauteilstrukturen, herausfordernden Fertigungseigenschaften und der Erhöhung der Ressourceneffizienz lässt sich heute mit der additiven Fertigung (AM) begegnen, dem oftmals noch unzureichende Kenntnisse über die resultierende Homogenität und Anisotropie der speziellen Gefüge und den damit verbundenen Eigenschaften entgegensteht. Viele Anwendungen benötigen zudem definierte Oberflächen mit hohen Anforderungen an die Oberflächenintegrität, dem durch komplementären Einsatz von additiven und abtragenden Fertigungsschritten Rechnung getragen wird. Hochleistungslegierungen auf der Basis von Nickel oder Kobalt sind infolge der niedrigen Wärmeleitfähigkeit verbunden mit hoher Festigkeit und Zähigkeit äußerst herausfordernd mit Blick auf eine wirtschaftliche Zerspanung mit geometrisch bestimmter Schneide. Ein Vorhaben (IGF-Nr. 20.979 N/DVS-Nr. 1.3211) der BAM und TU Clausthal/ISAF befasst sich mit der Lösung dieser Problemstellung durch gezielte Beeinflussung des Gefüges mittels Modifikation der Schweißzusatzwerkstoffe und den Einsatz des ultraschallunterstützten Fräsens (US), bei gleichzeitiger Sicherstellung der geforderten Eigenschaften der untersuchten Werkstoffe. Es werden die Ergebnisse der Mikrostruktur und der Zerspanbarkeit der Modifikationen der FeNi36-Referenzlegierung mit 0,33 Gew.-% Ti, Zr sowie Hf und der Modifikationen der CoCr-Referenzlegierung mit 1 Gew.-% Ti, Zr sowie Hf vorgestellt. Abschließend werden aus den Ergebnissen Handlungsempfehlungen abgeleitet. T2 - Sitzung der Arbeitsgruppe (AG) V 12 „Additive Fertigung“ CY - Online meeting DA - 23.11.2022 KW - Legierungsmodifikation KW - Ultraschallunterstütztes Fräsen KW - Additive Fertigung PY - 2022 AN - OPUS4-56610 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz T1 - Bericht zum Fortschritt des laufenden Projekts: „Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten“ N2 - Das DVS-Vorhaben 01.3211 „Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten“ ist ein Kooperationsprojekt der Bundesanstalt für Materialforschung und -prüfung (BAM) und dem Institut für Schweißtechnik und Trennende Fertigungsverfahren (ISAF) der Technischen Universität Clausthal. Das Übergeordnete Projektziel ist das Erlangen von Erkenntnissen für eine sichere und wirtschaftliche, kombinierte additive und abtragende Fertigung aus kostenintensiven Werkstoffen hochbelasteter Komponenten insbesondere für KMU. Dabei stehe die beiden Werkstoffe CoCr26Ni9Mo5W (2.4681) und FeNi36 (1.3912) im Fokus. Mittels Modifikation der Schweißzusätze sind homogen und isotrop ausgeprägte Werkstoffeigenschaften und eine Erhöhung der Prozessstabilität und Fertigungsfreiheitsgrade bei der additiven Fertigung erzielbar. Darüber hinaus wird der Einfluss nachfolgender abtragender Bearbeitungsschritte des ultraschallunterstützen und des konventionellen Fräsprozesses untersucht. Die mit dem Forschungsvorhaben verbundenen Nutzen für KMU sind die Stärkung der Innovationsfähigkeit und der Wirtschaftlichkeit sowie die Erhöhung der Wettbewerbsfähigkeit. In AP-2 wurden die Legierungsmodifikationen des CoCr-Ausgangswerkstoffes sowie des FeNi36-Ausgangswerkstoffes abgeschlossen. In AP-4 wurden Zerspanversuche an den Modifikationen des FeNi36-Ausgangswerkstoffes sowie des CoCr-Ausgangswerkstoffes gefahren. Ferner wurden die zur Übertragung auf den MSG-Prozess ausgewählten Modifikationen beider Ausgangswerkstoffe vorgestellt. T2 - Sitzung des Fachausschusses 01 „Schweißmetallurgie und Werkstoffverhalten“ des DVS CY - Magdeburg, Germany DA - 09.11.2022 KW - Legierungsmodifikation KW - Ultraschallunterstütztes Fräsen KW - Additive Fertigung PY - 2022 AN - OPUS4-56609 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eissel, A. T1 - Bericht zum Fortschritt des laufenden Projekts:„Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten“ N2 - In vielen Anwendungen werden aufgrund zunehmender Anforderungen an den Widerstand gegenüber hohen, kombinierten mechanischen, tribologischen, thermischen und korrosiven Beanspruchungen Hochleistungsle¬gierungen eingesetzt. Den vielfach komplexen Bauteilstrukturen, herausfordernden Fertigungseigenschaften und der Erhöhung der Ressourceneffizienz lässt sich heute mit der additiven Fertigung (AM) begegnen, dem oftmals noch unzureichende Kenntnisse über die resultierende Homogenität und Anisotropie der speziellen Gefüge und den damit verbundenen Eigenschaften entgegensteht. Viele Anwendungen benötigen zudem definierte Oberflächen mit hohen Anforderungen an die Oberflächenintegrität, dem durch komplementären Einsatz von additiven und abtragenden Fertigungsschritten Rechnung getragen wird. Hochleistungslegierungen auf der Basis von Nickel oder Kobalt sind infolge der niedrigen Wärmeleitfähigkeit verbunden mit hoher Festigkeit und Zähigkeit äußerst herausfordernd mit Blick auf eine wirtschaftliche Zerspanung mit geometrisch bestimmter Schneide. Ein Vorhaben (IGF-Nr. 20.979 N/DVS-Nr. 1.3211) der BAM und TU Clausthal/ISAF befasst sich mit der Lösung dieser Problemstellung durch gezielte Beeinflussung des Gefüges mittels Modifikation der Schweißzusatzwerkstoffe und den Einsatz des ultraschallunterstützten Fräsens (US), bei gleichzeitiger Sicherstellung der geforderten Eigenschaften der untersuchten Werkstoffe. Im vorliegenden Beitrag werden für die beiden untersuchten FeNi und CoCr-Legierungen wesentliche Zusammenhänge zwischen ver¬schiedenen Legierungsmodifikationen, der entstehenden Gefüge¬morphologie und den Zerspanungseigenschaften von mittels PTA additiv gefertigter Proben dargestellt. Hierbei ließen sich Ti, Zr und Hf pulvermetallurgisch zu den jeweiligen Ausgangsschweißzusätzen hinzulegieren. T2 - #additivefertigung: Metall in bestForm CY - Essen, Germany DA - 26.10.2022 KW - Legierungsmodifikation KW - Ultraschallunterstütztes Fräsen KW - Additive Fertigung PY - 2022 AN - OPUS4-56613 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz T1 - Untersuchungen zum Einfluss der Amplitude beim ultraschallunterstützten Schlichtfräsen schwer spanbarer FeNi Legierungen N2 - Es werden erzielte Ergebnisse des ultraschallunterstützen Schlichtfräsens einer schwer spanbaren FeNi-Legierung vorgestellt. Dabei wird der Einfluss der Amplitude der Ultraschallunterstützung auf die Zerspankraft sowie die Oberflächenintegrität untersucht, wobei ein besonderer Fokus auf die Passivkraft gelegt wird. Die Ultraschallunterstützung bedingt beim Schlichtfräsen der Alloy 36 im Vergleich zum konventionellen Fräsprozess eine signifikante Reduzierung der resultierenden Zerspankraft sowie der Rauheit. Außerdem werden oberflächennahen Druckeigenspannungen induziert. Eine Angehobene Osziallations-Amplitude beim ultraschallunterstützten Fräsen bewirkt eine Erhöhung des Anteils der Passivkraft an der resultierenden Zerspankraft sowie eine Erhöhung der oberflächennahen Druckeigenspannungen und eine Verringerung von Oberflächendefekten und Rauheitskennwerten. T2 - Bachelor-, Master-, Doktoranden-Kolloquium CY - Magdeburg, Germany DA - 30.11.2022 KW - Ultraschallunterstütztes Fräsen KW - Alloy 36 KW - Oberflächenintegrität PY - 2022 AN - OPUS4-56612 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Rhode, Michael A1 - Kannengießer, Thomas T1 - Fügetechnik für die neue Wasserstoffökonomie – Werkstoffe, Schweißtechnologien, Perspektiven – N2 - Die Studie gibt einen Überblick über die Aspekte der Fügetechnik und ihrer Bedeutung in Wasserstofftechnologien. Dazu werden die Grundlagen der Technologiefelder Wasserstofferzeugung, -speicherung, -transport und -nutzung vorgestellt und der Stand der Technik der fügetechnischen Fertigung von Komponenten in Wasserstofftechnologien zusammengefasst. Dabei werden nicht nur exklusiv Metalle betrachtet. Anhand repräsentativer Beispiele aus der Praxis, Forschung und Entwicklung wird die Bedeutung der Fügetechnik in Wasserstofftechnologien klar herausgestellt und mögliche Perspektiven für die Zukunft abgeleitet. Hier ist ersichtlich, dass Fügetechnologien wesentliche Bedeutung für die erfolgreiche Umsetzung von technischen Komponenten der Wasserstofftechnologien haben, von der Erzeugung bis zur Anwendung. Aus gesamtwirtschaftlicher Sicht umfassen die Schwerpunkte bzw. Trends der Fügetechnik dabei: die Erstellung neuer Infrastruktur für Wasserstoffspeicherung und -transport sowie die sichere Umnutzung der bestehenden Erdgasinfrastruktur. Bei der Wasserstoffanwendung wird die effiziente massentaugliche Produktion von Brennstoffzellen immer wichtiger. Es ist zudem klar ersichtlich, dass die additive Fertigung bereits jetzt ein hohes Potential für Komponenten von Wasserstofftechnologien besitzen und dieses wachsen wird. Aus den perspektivischen Anwendungen ergeben sich zudem Herausforderungen und Forschungsbedarfe für die notwendigen nationalen und internationalen Regelwerke und technischen Normen. Schwerpunktmäßig sind hierbei die bereits bestehenden Empfehlungen und kodifizierten Regeln vollständig zu adaptieren und in die Aus- und Weiterbildung von fügetechnischem Fachpersonal einzubetten. KW - Fügetechnik KW - Wasserstoff KW - Werkstoffe KW - Prozesse KW - Perspektiven PY - 2021 UR - https://www.dvs-media.eu/de/neuerscheinungen/4425/dvs-studie-zur-fuegetechnik-fuer-die-neue-wasserstoffoekonomie-werkstoffe-schweisstechnologien-perspektiven SN - 978-3-96144-157-0 SN - 978-3-96144-158-7 VL - 373 SP - 1 EP - 59 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-53498 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Becker, Amadeus T1 - Beanspruchungsgerechte Reparatur beim Bauteilschweißen hochfester Feinkornbaustähle N2 - Eine nachhaltige und ressourceneffiziente Fertigung und Errichtung von Windenergieanlagen, sowohl auf See als auch an Land, erfordert zunehmend den Einsatz moderner hochfester Feinkornbaustähle. Werden nach dem Schweißen dieser hochfesten Konstruktionen unzulässige Defekte detektiert, sind nach geltenden Verarbeitungsrichtlinien die defekten Bereiche durch lokales Ausfugen und anschließendes Schweißen zu reparieren. Fehlende Informationen zu adäquaten Reparaturkonzepten in den Regelwerken bedingen oftmals eine unzureichende Berücksichtigung dabei auftretender zusätzlicher Beanspruchungen durch die erhöhte Schrumpfbehinderung der Ausfugenuten. Zusätzlich haben die ausführenden Betriebe vielfach kaum Kenntnis über die Degradation angrenzender Gefüge durch thermische Ausfugeprozesse und erneutes Schweißen, die in diesem Zusammenhang besonders bei den hochfesten Stählen als kritisch anzusehen sind. Das aktuelle Forschungsvorhaben der BAM (FOSTA P1311/IGF-Nr.20162N) fokussiert hierfür systematisch bauteilrelevante Untersuchungen zu den schweißbedingten Beanspruchungen und Gefügeveränderungen bei der Reparatur von hochfesten Schweißverbindungen. Wesentlich sind hierbei der Einfluss der Schrumpfbehinderung, der Wärmeführung beim Schweißen und Ausfugen sowie der Reparaturzyklenanzahl und die metallurgischen Aspekte bei den hochfesten Güten S500MLO für zukünftige Offshore-Anwendungen und S960QL für aktuelle Mobilkrananwendungen. Aufbauend auf einigen Studien zur schweißbedingten Beanspruchung hochfester Stähle zeigt der vorliegende Beitrag die Identifikation geeigneter Probengeometrien und Schweißdetails mittels numerischer und experimenteller Analysen. Dadurch wird die Übertragbarkeit der vorgestellten Schweißexperimente und Ergebnisse hinsichtlich der resultierenden Schweißeigenspannungen auf reale Reparaturfälle im Bereich des hochfesten Stahlbaus sichergestellt. Es zeigt sich in Übereinstimmung mit früheren Ergebnissen eine signifikante Erhöhung der Beanspruchungen an den variierten schlitzförmigen Prüfnähten. Das Eigenspannungsniveau sowohl im Schweißgut als auch in der WEZ korreliert mit dem Einspanngrad. Mit dem Ziel beanspruchungs- und werkstoffgerechte Reparaturkonzepte zu erarbeiten, sind zum einen geringere Wärmeinbringungen, besonders durch niedrige Zwischenlagentemperaturen und Einspannbedingungen anzustreben, um hohe Beanspruchungen und kritische Gefügedegradationen im Reparaturbereich zu vermeiden. Dies wird durch systematische Untersuchungen zum Ausfugen und Schweißen sowie letztlich dem Transfer von Verarbeitungsempfehlungen für die Anwender und Richtlinien erreicht. T2 - DVS Congress 2021 CY - Essen, Germany DA - 14.09.2021 KW - Eigenspannungen KW - Hochfest KW - Feinkornbaustahl KW - Reparatur KW - Schweißen PY - 2021 AN - OPUS4-53317 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Becker, Amadeus T1 - Consideration of design influences to provide adequate repair concepts for high-strength steel weld joints in offshore support structures N2 - The sustainable and resource-efficient production of offshore wind turbines requires the use of modern high-strength fine-grained structural steels (Martin and Schroeter, 2005). This applies to wind turbines in terms of increasing turbine sizes as well as to maintenance and installation vessels and equipment (Ummenhofer et al., 2013). Without the demanded high load-bearing capacities and boom lengths, the economic realization of these goals would be inconceivable. During the assembly of high-strength steel structures, unacceptable defects can occasionally be found in the weld area, although the welding process was executed in accordance with the specifications. In most cases, the economical solution would be local thermal gouging of the affected areas and re-welding. Corresponding standards hardly provide any information on adequate repair concepts, and there is no uniform scientific data on which to base such concepts. This applies particularly to the consideration and optimization of welding-induced stresses due to the high shrinkage hindrance of the gouging grooves and degradation of the adjacent microstructures by gouging and re-welding. The result, especially in the case of high-strength steel grades, are frequently recurring imperfections as well as a missing consideration of the additionally induced welding stresses in the design of the structure. In this context, at BAM component-relevant investigations focused on welding residual stress evolution and microstructural degradation during repair of weld joints due to local thermal gouging and re-welding are carried out within the scope of a FOSTA project (P1311, IGF 20162N). In this study, several relevant findings are discussed based on examples of structural engineering focusing on mechanical-technological properties and residual stresses, for instance found by (Schasse, 2017). Also experimental and numerical work as conducted by (Wongpanya, 2008) and weld tests under defined shrinkage restraint in special weld test-setups for research projects, e. g. FOSTA-P922 (Kannengiesser and Schroepfer, 2015) and P1011 (Kannengiesser and Schroepfer, 2017) have shown that an optimization of the welding-induced stresses of high-strength structural steels is specifically achievable by means of adapted heat control concepts (Schroepfer, 2017). The present research involves systematic investigations of influences of shrinkage restraint, the number of repair cycles and heat control during repair welding of the relatively new developed offshore-relevant high-strength steel S500MLO (EN 10225-1). For the quantification of the shrinkage restraint of weld joints, the concept of restraint intensity established by (Satho et al., 1973) was applied analogous to recent research, e. g. (Schwenk et al., 2008). By means of structural mechanics calculations, geometries of self-strained specimens were identified, that represent different defined rigidity conditions of repair welds of real components, cf. Fig. 1. It could be shown that with increasing weld joint restraint intensity significantly higher residual stresses in the weld metal and heat affected zone up to 80 % of the nominal yield strength occur, cf. Fig. 2. In relation to existing results, it has been shown that a safe repair of such welds can only be achieved by means of appropriate repair concepts and heat control taking the high welding stresses and special microstructures of high-strength steels into account. Finally, the aim of this research is to derive recommendations for repair concepts appropriate to the stresses and materials involved providing a basis for standards and guidelines, especially for SMEs, in order to avoid damage and, in most cases, expensive reworking and to improve the full utilization of the potential of high-strength steels. T2 - Wind Energy Science Conference 2021 CY - Online meeting DA - 25.05.2021 KW - High-strength structural steels KW - Welding KW - Repair KW - Residual stresses KW - Restraint PY - 2021 AN - OPUS4-53319 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Process-related influences and correlations in wire arc additive manufacturing of high-strength steels N2 - High-strength fine-grained structural steels have great potential for weight-optimized, efficient structures in many modern steel applications. Further advances in efficiency can be achieved through additive manufacturing and bionic design. Commercial high-strength filler materials for wire arc additive manufacturing (WAAM) are already provided by the consumable producers. Today, application would be strictly limited due to absence of quantitative findings or any guidelines for the industry regarding welding-related stresses and component safety during manufacturing and service. Hence, process- and material-related influences and design-related restraint conditions associated with formation of residual stresses and cold cracking risk are investigated. The aim is the accessibility of special WAAM self-restraining cold cracking tests and easy applicable processing recommendations, enabling an economical, fit-for-purpose and crack-safe WAAM of high-strength steels. This first study focuses on determination of interactions between WAAM process parameters, resulting layer geometry, microstructure and residual stresses, analyzed via X-ray diffraction. Defined reference specimens are automated welded using a special WAAM solid wire (yield strength >820 MPa). Geometric properties can be specifically adjusted by wire feed and welding speed, but cannot be varied arbitrarily, since a high heat input causes local overheating, inadmissible changes of microstructure and mechanical properties, defects and comparable high tensile residual stresses. T2 - 22. Werkstofftechnischen Kolloquium der TU Chemnitz CY - Online meeting DA - 24.03.2021 KW - Additive Manufacturing KW - High-strength steel KW - Residual stresses PY - 2021 AN - OPUS4-53328 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Becker, Amadeus T1 - Konstruktive Einflüsse bei der beanspruchungsgerechten Reparatur geschweißter Bauteile aus hochfesten Feinkornbaustählen N2 - Bei der Montage von Stahlkonstruktionen kommt es trotz anforderungsgerechter schweißtechnischer Fertigung vereinzelt zur Detektion von unzulässigen Unregelmäßigkeiten im Schweißbereich. Die Verarbeitungsregelwerke empfehlen das lokale thermische Ausfugen betroffener Bereiche und erneutes Schweißen, geben aber aufgrund fehlender wissenschaftlich fundierter Untersuchungen kaum Informationen zu adäquaten Reparaturkonzepten. Dies betrifft insbesondere die Berücksichtigung und Optimierung resultierender schweißbedingter Beanspruchungen durch hohe Schrumpfbehinderungen der Ausfugenuten sowie der Gefügedegradation angrenzender Bereiche durch das Ausfugen und erneute Schweißen. Gerade bei hochfesten Stahlgüten ergeben sich dadurch häufig reduzierte mechanische Eigenschaften und zusätzliche schweißbedingte Beanspruchungen sowie erneut auftretende Nahtdefekte. Deshalb sind für das Forschungsvorhaben systematische bauteilrelevante Untersuchungen der schweißbedingten Beanspruchungen und Gefügeveränderungen reparierter Schweißnähte in Abhängigkeit von der Schrumpfbehinderung und Wärmeführung beim Schweißen und Ausfugen sowie von der Reparaturzyklenanzahl geplant, mit dem Ziel Empfehlungen für beanspruchungs- und werkstoffgerechte Reparaturkonzepte abzuleiten. Hierfür sind gerade Analysen an hochfesten Stahlgüten S500 für den Offshore-Bereich und S960QL für den Mobilkranbau interessant, die zur Errichtung und Fertigung hocheffizienter Konstruktionen wie Windenergieanlagen notwendig sind. Die Erkenntnisse bieten eine Grundlage für entsprechende Normen und Regelwerke. Damit können letztlich Schäden und zumeist teure Nacharbeiten verhindert und eine verbesserte Ausnutzung des hohen Festigkeitspotentials hochfester Stähle erreicht werden. Gerade auch KMU können mit Blick auf die Kosten für Fertigung, Schweißarbeit und Material von den Erkenntnissen beim Einsatz hochfester Stähle, die für eine effiziente Realisierung der Energiewende in Deutschland notwendig sind, profitieren. T2 - Bachelor-, Master-, Doktoranden-Kolloquium der Otto-von-Guericke Universität Magdeburg CY - Online meeting DA - 17.06.2021 KW - Eigenspannungen KW - Hochfest KW - Feinkornbaustahl KW - Reparatur KW - Schweißen PY - 2021 AN - OPUS4-53318 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wandtke, Karsten T1 - Erste Untersuchungen auf dem Weg zum WAAM-Kaltrisstest für hochfeste Stähle N2 - Hochfeste Feinkornbaustähle verfügen über ein großes Potenzial für gewichtsoptimierte, effiziente Strukturen in vielen modernen Stahlkonstruktion. Weitere Effizienzsteigerungen können durch additives Fertigen sowie bionische Bauweisen erreicht werden. In dieser Präsentation werden erste Analysen des Einflusses der Fertigungsstrategie auf die Härte in additiv gefertigten Bauteilen aus hochfestem Stahl vorgestellt. T2 - NA 092-00-05 GA (DVS AG Q 4/Q 4.1) CY - Online meeting DA - 10.03.2021 KW - Additive Fertigung KW - Hochfester Stahl KW - Härteprüfung nach Vickers PY - 2021 AN - OPUS4-53327 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Schweißen im Wasserstoffanlagen- und Behälterbau - Eine Kurzübersicht N2 - Wasserstoff erfüllt die zentrale Rolle für die Umwandlung der bisherigen fossil-basierten Energieerzeugung und -nutzung auf eine dekarbonisierte, nachhaltige Form. Dazu muss der Wasserstoff erzeugt, gespeichert, transportiert werden, bevor er wieder der Nutzung zugeführt wird. Hierzu sind entlang der gesamtem Prozesskette Wasserstofftechnologien notwendig, die einen sicheren Betrieb erfordern. Hierbei kommt dem schweißtechnischen Anlagen- und Behälterbau wesentliche Bedeutung zu, insbesondere (aber nicht ausschließlich) für Speicherung und Transport des Wasserstoffes. Der vorliegende Beitrag gibt einen kurzen Überblick, wo und wie die konventionelle Schweißtechnik hierzu wichtige Beiträge leistet. Die additive Fertigung, also das „Drucken“ von Bauteilen wird dabei zunehmend wichtiger, entlang der gesamtem Prozesskette der Wasserstofftechnologien. Gleichwohl darf nicht unterschätzt werden, dass auch wesentlicher Bedarf an der Erweiterung und teilweiser Neufassung von bestehenden Regel- und Normenwerken besteht. T2 - 51. Sondertagung "Schweißen im Behälter- und Anlagenbau" CY - Munich, Germany DA - 28.02.2023 KW - Wasserstoff KW - Fügetechnik KW - Schweißen KW - Studie PY - 2023 AN - OPUS4-57076 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz T1 - Bericht zum Fortschritt des laufenden Projekts: „Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten“ N2 - Das DVS-Vorhaben 01.3211 „Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten“ ist ein Kooperationsprojekt der Bundesanstalt für Materialforschung und -prüfung (BAM) und dem Institut für Schweißtechnik und Trennende Fertigungsverfahren (ISAF) der Technischen Universität Clausthal. Das Übergeordnete Projektziel ist das Erlangen von Erkenntnissen für eine sichere und wirtschaftliche, kombinierte additive und abtragende Fertigung aus kostenintensiven Werkstoffen hochbelasteter Komponenten insbesondere für KMU. Dabei stehe die beiden Werkstoffe CoCr26Ni9Mo5W (2.4681) und FeNi36 (1.3912) im Fokus. Mittels Modifikation der Schweißzusätze sind homogen und isotrop ausgeprägte Werkstoffeigenschaften und eine Erhöhung der Prozessstabilität und Fertigungsfreiheitsgrade bei der additiven Fertigung erzielbar. Darüber hinaus wird der Einfluss nachfolgender abtragender Bearbeitungsschritte des ultraschallunterstützen und des konventionellen Fräsprozesses untersucht. Die mit dem Forschungsvorhaben verbundenen Nutzen für KMU sind die Stärkung der Innovationsfähigkeit und der Wirtschaftlichkeit sowie die Erhöhung der Wettbewerbsfähigkeit. In AP-3 wurden die Mikrostruktur der MSG-Schweißung der CoCr-Referenzlegierung untersucht. In AP-4 wurden Zerspanversuche an der MSG-Schweißung der CoCr-Referenzlegierung durchgeführt. T2 - Sitzung des Fachausschusses 01 „Schweißmetallurgie und Werkstoffverhalten“ des DVS CY - Aachen, Germany DA - 22.02.2023 KW - Legierungsmodifikation KW - Ultraschallunterstütztes Fräsen KW - Additive Fertigung KW - Oberflächenintegrität PY - 2023 AN - OPUS4-57175 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quackatz, Lukas T1 - In situ Messung chemischer Konzentrationen im Schmelzbad während des WIG-Schweißens von Duplexstählen zur Analyse der Phasenverteilung N2 - Die Kombination aus hoher Korrosionsbeständigkeit und guten mechanischen Eigenschaften von Duplexstählen (DSS) ist auf ihre chemische Zusammensetzung und das ausgewogene Phasenverhältnis von Ferrit (α) und Austenit (γ) zurückzuführen. Viele industrielle Anwendungen erfordern eine stoffschlüssige Verbindung von DSS. Das Wolfram-Inertgas-Schweißen (WIG) ist relativ einfach zu handhaben, benötigt nur wenig Platz und ermöglicht ein automatisiertes Schweißen, mit sehr hoher Reproduzierbarkeit und ist daher hervorragend zum Schweißen von DSS. Während der Erstarrung dieser Dualphasenstähle kann es zu kritischen Phasenverhältnissen von α und γ kommen, was zu Erstarrungsrissen, Korrosionsanfälligkeit, geringerer Duktilität und kritischen Festigkeitswerten führt. Um die gewünschten Werkstoffeigenschaften zu erhalten, muss daher die α/γ-Verteilung zuverlässig vorhergesagt werden. Dies geschieht in der Regel mit Hilfe des WRC1992-Diagramms. Die Vorhersagegenauigkeit des Ferritgehalts in diesem Diagramm ist jedoch meist nicht genau genug und muss daher optimiert werden. Daher ist es notwendig, selbst kleinste Veränderungen in der chemischen Zusammensetzung des Schweißguts idealerweise während des Schweißens zu überwachen. Dies wird in diesen Experimenten mit Hilfe der laser-induzierten Plasmaspektroskopie (LIBS) durchgeführt. Ein großer Vorteil dieser Technik ist die hochgenaue zeit- und ortsaufgelöste Messung der chemischen Zusammensetzung während des Schweißens. In vorherigen Arbeiten wurde bereits die chemische Zusammensetzung im Schweißgut und der WEZ quantifiziert. In der präsentierten Untersuchung wird der Einfluss einzelner Elemente, wie Nb und Cu, auf das resultierende Schweißmikrogefüge untersucht. T2 - Symposium Materialtechnik der TU Clausthal CY - Clausthal, Germany DA - 23.02.2023 KW - LIBS KW - Duplex Stainless Steel KW - WRC 1992 diagram KW - TIG welding PY - 2023 AN - OPUS4-57078 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schroeder, Nina T1 - Influence of microalloying on precipitation behavior and notched impact strength of welded high-strength structural steels N2 - This presentation summarizes the latest results on the microalloying influence on the preciptitation behavior on the mechanical properties of welded high-strength steel with a design yield strength of 690 MPa and above. For that reason, Charpy tests were performed for the pure weld metal and different heat-affected zones. Thermodynamic phase field modeling showed the usefulness of calculations in Thermocalc to predict the preciptiation behavior and (finally) to conclude the mechanistic behavior of the welded joint. T2 - IIW Intermediate meeting of Commission II-A CY - Garching, Germany DA - 06.03.2023 KW - Welding KW - High-strength steel KW - Phase field modeling KW - Preciptiates KW - Microstructure characterization PY - 2023 AN - OPUS4-57107 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wandtke, Karsten A1 - Schröpfer, Dirk A1 - Scharf-Wildenhain, R. A1 - Hälsig, A. A1 - Kromm, Arne A1 - Kannengießer, Thomas T1 - WAAM process influences on local microstructure and residual stresses in high-strength steels N2 - High-strength fine-grain structural steels have great potential for weight optimization of many modern engineering structures. Efficient manufacturing can be achieved here above all by Wire Arc Additive Manufacturing (WAAM). First commercial high-strength welding consumables for WAAM are already available. Due to a lack of knowledge and guidelines for the industry regarding welding residual stresses and component safety in manufacturing and operation, their application is still severely limited. Residual stresses play a crucial role here, as the special microstructure of high-strength steels is sensitive to cold cracking. For this reason, process- and material-related influences, as well as the design effects on residual stress formation, are being investigated in a project funded by the AiF (FOSTA P1380/IGF 21162 BG). This study focuses on determining the interactions between heat control during WAAM process, resulting hardness, microstructure, and residual stresses, analyzed by X-ray diffraction. Welding experiments using geometrically similar AM specimens show that, with regard to the heat input, the energy per unit length in particular leads to significantly affected cooling times and microstructures and causes pronounced localized effects in terms of residual stresses in the upper weld beads. T2 - 46th MPA-Seminar CY - Stuttgart, Germany DA - 12.10.2021 KW - Wire Arc Additive Manufacturing KW - High-strength structural steels KW - Vickers hardness KW - Residual stresses PY - 2021 VL - 46 SP - 296 EP - 306 PB - MPA-Stuttgart AN - OPUS4-53571 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Joining Processes in Hydrogen Technologies - Current need and future R&D activites, a review N2 - This study gives an overview on the important field of joining processes for component fabrication in hydrogen technologies. For that reason, the current need and future research and developement activites are highlighted for the different technological field of hydrogen generation, storage, transport and use. In addition, the emerging field of additive manufacturing is included. Finally, some remarks are given for necessary changes in the standardization and its challenges. T2 - 46th Seminar - Additive Manufacturing, Hydrogen, Energy, Integrity CY - Online meeting DA - 12.10.2021 KW - Hydrogen KW - Joining process KW - Welding KW - Review KW - Research and Development PY - 2021 AN - OPUS4-53554 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Griesche, Axel T1 - The influence of hydrogen on strain-induced martensite formation and cracking in SMSS investigated simultaneously by ED-XRD and by X-ray radiography N2 - Die Ergebnisse von in-situ Experimenten am Berliner Elektronenspeicherring (BESSY II) werden vorgestellt. Es wurden Zugversuche an wasserstoffbeladenen und wasserstofffreien supermartensitischen Proben durchgeführt und Diffraktionsspektren und radiographische Bilder aufgenommen. Die energiedispersive Röntgendiffraktion ermöglichte dabei in-situ die dehnungsinduzierte Phasenumwandlung von Restaustenit zu Martensit zu beobachten. Die Radiographiebilder der zerreisenden Probe gaben Einblicke in das Bruchverhalten in Abhängigkeit vom Wasserstoffgehalt. T2 - 4th in-situ Workshop 2021 @ 2nd International Conference on Advanced Joining Processes CY - Sintra, Portugal DA - 21.10.2021 KW - Wasserstoffdegradation KW - Snergiedispersive Röntgendiffraktion KW - Zugversuch KW - Röntgenradiographie KW - Supermatensitischer Stahl PY - 2021 AN - OPUS4-53697 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quackatz, Lukas T1 - Erstellung von Tiefenprofilen auf Schweißnähten mittels Laserinduzierter plasmaspektroskopie (LIPS) N2 - Duplexstähle sind hochlegierte, nichtrostende Stähle. Sie bieten aufgrund des ausgewogenen Phasenverhältnisses von Austenit und Ferrit einige physikalische Vorteile gegenüber anderen nichtrostenden Stählen. Beim Schweißen können sich durch die Kondensation von Schweißrauch und verdampftem Material verschiedene chemische Elemente auf der Oberfläche der erstarrten Schweißnaht anreichern. Dann ist die Bildung einer schützenden Chromoxidschicht nicht mehr gewährleistet und es kann an diesen Stellen zu Lochfraß kommen. Frühere Arbeiten haben gezeigt, dass die Anreicherung von Mangan und Chrom an der Oberfläche der Wärmeeinflusszone des geschweißten Edelstahls 304L mit LIBS gemessen werden kann. Wir stellen die Ergebnisse der Optimierung der LIBS-Parameter für präzise Dickenmessungen solcher dünnen Schichten und für Tiefenprofilmessungen vor. Dazu haben wir galvanisch beschichtete Kupferproben mit bekannten Schichtdicken verwendet. Die Mangankonzentration im Schweißgut ist reduziert. Dies hat einen großen Einfluss auf die metallografische Struktur des Materials. T2 - BMDK der Universität Magdeburg CY - Online Meeting DA - 25.11.2021 KW - LIBS KW - In situ measurement KW - Duplex stainless steel KW - TIG welding KW - Evaporation PY - 2021 AN - OPUS4-53821 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quackatz, Lukas T1 - Investigation of the chemical element distribution on the surface of duplex stainless steel welds using laser-induced breakdown spectroscopy (LIBS) N2 - Duplex steels are high-alloyed, stainless steels. They offer some physical advantages over other stainless steels due to the balanced phase ratio of austenite and ferrite. During welding processes, when welding fumes and vaporized material condensates, different chemical elements can accumulate on the surface of the solidified weld. Then, the formation of a protective chromium oxide layer is no longer guaranteed and pitting corrosion can occur at these places. Previous work has shown that the accumulation of manganese and chromium on the surface of the heat-affected zone of the welded high-grade steel 304L can be measured by LIBS. We present the results of the optimization of LIBS parameters for precise thickness measurements of such thin films and for depth profile measurements Therefore, we used galvanically coated copper samples with known film thicknesses. The Concentration of manganese is reduced in the weld metal. This has a high impact on the metallografic structure of the material. T2 - EMSLIBS 2021 CY - Online meeting DA - 29.11.2021 KW - LIBS KW - In situ measurement KW - Duplex stainless steel KW - TIG welding KW - Evaporation PY - 2021 AN - OPUS4-53869 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scharf-Wildenhain, R. A1 - Hälsig, A. A1 - Wandtke, Karsten A1 - Schröpfer, Dirk A1 - Kromm, Arne A1 - Kannengießer, Thomas T1 - Einfluss der Wärmeführung auf die Eigenschaften und fertigungsbedingten Beanspruchungen additiv geschweißter hochfester Feinkornbaustähle N2 - Hochfeste Feinkornbaustähle verfügen über ein großes Potenzial für gewichtsoptimierte, effiziente Strukturen in vielen modernen Stahlkonstruktion. Weitere Effizienzsteigerungen können durch additives Fertigen sowie bionische Bauweisen erreicht werden. Kommerzielle hochfeste Zusatzwerkstoffe für additives MSG-Schweißen (engl.: Wire Arc Additive Manufacturing, WAAM) sind bereits von den Schweißzusatzherstellern lieferbar. Derzeit ist jedoch eine breite industrielle Anwendung insbesondere für KMU aufgrund fehlender quantitativer Erkenntnisse und Richtlinien bezüglich schweißbedingter Beanspruchungen und Bauteilsicherheit während der Herstellung und des Betriebs stark limitiert. In einem gemeinsamen Forschungsprojekt (FOSTA-P1380/IGF21162BG) der BAM und der TU Chemnitz werden die mit Eigenspannungsausbildung und der Gefahr einer Kaltrissbildung verbundenen prozess- und werkstoffbedingten sowie konstruktiven Einflüsse untersucht. Im Fokus dieser Analysen steht die Bestimmung der Wechselwirkungen zwischen WAAM-Prozessparametern bzw. der Wärmeführung auf das Gefüge und die Eigenspannungen. Hierfür werden Referenzproben als offene Hohlquader mit definierten Abmessungen vollautomatisiert mit einem speziellen, hochfesten WAAM-Massivdraht (Streckgrenze >790 MPa) geschweißt. Die gezielte Einstellung der geometrischen Eigenschaften erfolgt durch Schweißparameter und Nahtaufbau bei ca. 4 kg/h mittlerer Abschmelzleistung. Die Wärmeführung wird innerhalb eines statistischen Versuchsplanes mittels Streckenenergie (200 kJ/m bis 650 kJ/m) und Zwischenlagentemperatur (100 °C bis 300 °C) so variiert, dass die t8/5-Abkühlzeiten dem empfohlenen Verarbeitungsbereich entsprechen (ca. 5 s bis 20 s). Ziel ist es bei konstanten geometrisch-konstruktiven Randbedingungen, den Einfluss der Wärmeführung auf Gefüge und resultierende Eigenspannungen zu analysieren. Für die Streckenenergie können neben den Gefügeeinflüssen aufgrund der resultierenden Abkühlzeit deutliche Effekte insbesondere auf die lokalen Eigenspannungen im Bauteil belegt werden. Das Schweißen mit zu hoher Wärmeeinbringung bzw. Abschmelzleistung kann zu ungünstigen Gefüge- und Bauteileigenschaften führen, gleichzeitig jedoch niedrigere Zugeigenspannungsniveaus bewirken. Solche komplexen Wechselwirkungen gilt es letztlich mit diesen Untersuchungen zu klären, um leicht anwendbare Verarbeitungsempfehlungen und Normvorgaben für ein wirtschaftliches, anforderungsgerechtes und risssicheres WAAM von hochfesten Stählen den Anwendern zur Verfügung zu stellen. T2 - DVS Congress 2021 CY - Online meeting DA - 14.09.2021 KW - MAG-Schweißen KW - Hochfester Stahl KW - Eigenspannungen KW - Additive Fertigung KW - Kaltrisssicherheit PY - 2021 SN - 978-3-96144-146-4 VL - 371 SP - 16 EP - 22 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-56669 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Becker, Amadeus A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas T1 - Beanspruchungsgerechte Reparatur beim Bauteilschweißen hochfester Feinkornbaustähle N2 - Eine nachhaltige und ressourceneffiziente Fertigung und Errichtung von Windenergieanlagen, sowohl auf See als auch an Land, erfordert zunehmend den Einsatz moderner hochfester Feinkornbaustähle. Werden nach dem Schweißen dieser hochfesten Konstruktionen unzulässige Defekte detektiert, sind nach geltenden Verarbeitungsrichtlinien die defekten Bereiche durch lokales Ausfugen und anschließendes Schweißen zu reparieren. Fehlende Informationen zu adäquaten Reparaturkonzepten in den Regelwerken bedingen oftmals eine unzureichende Berücksichtigung dabei auftretender zusätzlicher Beanspruchungen durch die erhöhte Schrumpfbehinderung der Ausfugenuten. Zusätzlich haben die ausführenden Betriebe vielfach kaum Kenntnis über die Degradation angrenzender Gefüge durch thermische Ausfugeprozesse und erneutes Schweißen, die in diesem Zusammenhang besonders bei den hochfesten Stählen als kritisch anzusehen sind. Das aktuelle Forschungsvorhaben der BAM (FOSTA P1311/IGF-Nr.20162N) fokussiert hierfür systematisch bauteilrelevante Untersuchungen zu den schweißbedingten Beanspruchungen und Gefügeveränderungen bei der Reparatur von hochfesten Schweißverbindungen. Wesentlich sind hierbei der Einfluss der Schrumpfbehinderung, der Wärmeführung beim Schweißen und Ausfugen sowie der Reparaturzyklenanzahl und die metallurgischen Aspekte bei den hochfesten Güten S500MLO für zukünftige Offshore-Anwendungen und S960QL für aktuelle Mobilkrananwendungen. Aufbauend auf einigen Studien zur schweißbedingten Beanspruchung hochfester Stähle zeigt der vorliegende Beitrag die Identifikation geeigneter Probengeometrien und Schweißdetails mittels numerischer und experimenteller Analysen. Dadurch wird die Übertragbarkeit der vorgestellten Schweißexperimente und Ergebnisse hinsichtlich der resultierenden Schweißeigenspannungen auf reale Reparaturfälle im Bereich des hochfesten Stahlbaus sichergestellt. Es zeigt sich in Übereinstimmung mit früheren Ergebnissen eine signifikante Erhöhung der Beanspruchungen an den variierten schlitzförmigen Prüfnähten. Das Eigenspannungsniveau sowohl im Schweißgut als auch in der WEZ korreliert mit dem Einspanngrad. Mit dem Ziel beanspruchungs- und werkstoffgerechte Reparaturkonzepte zu erarbeiten, sind zum einen geringere Wärmeinbringungen, besonders durch niedrige Zwischenlagentemperaturen und Einspannbedingungen anzustreben, um hohe Beanspruchungen und kritische Gefügedegradationen im Reparaturbereich zu vermeiden. Dies wird durch systematische Untersuchungen zum Ausfugen und Schweißen sowie letztlich dem Transfer von Verarbeitungsempfehlungen für die Anwender und Richtlinien erreicht. T2 - DVS Congress 2021 CY - Online meeting DA - 14.09.2021 KW - MAG-Schweißen KW - Reparatur KW - Eigenspannungen KW - Hochfester Stahl KW - Thermisches Ausfugen KW - Windenergie KW - Gefügedegradation PY - 2021 SN - 978-3-96144-146-4 VL - 371 SP - 285 EP - 292 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-56666 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scharf-Wildenhain, R. A1 - Hälsig, A. A1 - Härtel, S. A1 - Wandtke, Karsten A1 - Schröpfer, Dirk A1 - Kromm, Arne A1 - Kannengießer, Thomas T1 - Einfluss der Wärmeführung auf die Eigenschaften und fertigungsbedingten Beanspruchungen additiv geschweißter hochfester Feinkornbaustähle N2 - Hochfeste Feinkornbaustähle verfügen über ein großes Potenzial für gewichtsoptimierte, effiziente Strukturen in vielen modernen Stahlkonstruktion. Weitere Effizienzsteigerungen können durch additives Fertigen sowie bionische Bauweisen erreicht werden. Kommerzielle hochfeste Zusatzwerkstoffe für additives MSG-Schweißen (engl.: Wire Arc Additive Manufacturing, WAAM) sind bereits von den Schweißzusatzherstellern lieferbar. Derzeit ist jedoch eine breite industrielle Anwendung insbesondere für KMU aufgrund fehlender quantitativer Erkenntnisse und Richtlinien bezüglich schweißbedingter Beanspruchungen und Bauteilsicherheit während der Herstellung und des Betriebs stark limitiert. In einem gemeinsamen Forschungsprojekt (FOSTA-P1380/IGF21162BG) der BAM und der TU Chemnitz werden die mit Eigenspannungsausbildung und der Gefahr einer Kaltrissbildung verbundenen prozess- und werkstoffbedingten sowie konstruktiven Einflüsse untersucht. Im Fokus dieser Analysen steht die Bestimmung der Wechselwirkungen zwischen WAAM-Prozessparametern bzw. der Wärmeführung auf das Gefüge und die Eigenspannungen. Hierfür werden Referenzproben als offene Hohlquader mit definierten Abmessungen vollautomatisiert mit einem speziellen, hochfesten WAAM-Massivdraht (Streckgrenze >790 MPa) geschweißt. Die gezielte Einstellung der geometrischen Eigenschaften erfolgt durch Schweißparameter und Nahtaufbau bei ca. 4 kg/h mittlerer Abschmelzleistung. Die Wärmeführung wird innerhalb eines statistischen Versuchsplanes mittels Streckenenergie (200 kJ/m bis 650 kJ/m) und Zwischenlagentemperatur (100 °C bis 300 °C) so variiert, dass die t8/5-Abkühlzeiten dem empfohlenen Verarbeitungsbereich entsprechen (ca. 5 s bis 20 s). Ziel ist es bei konstanten geometrisch-konstruktiven Randbedingungen, den Einfluss der Wärmeführung auf Gefüge und resultierende Eigenspannungen zu analysieren. Darüber hinaus erfolgt die Bestimmung des Einflusses der t8/5-Abkühlzeit auf die mechanisch-technologischen Eigenschaften des speziellen, hochfesten WAAM-Massivdrahts mithilfe von Dilatometeranalysen. Für die Streckenenergie können neben den Gefügeeinflüssen aufgrund der resultierenden Abkühlzeit deutliche Effekte insbesondere auf die lokalen Eigenspannungen im Bauteil belegt werden. Das Schweißen mit zu hoher Wärmeeinbringung bzw. Abschmelzleistung kann zu ungünstigen Gefüge- und Bauteileigenschaften führen, gleichzeitig jedoch niedrigere Zugeigenspannungsniveaus bewirken. Die Dilatometeranalysen zeigen für den untersuchten WAAM-Schweißzusatzwerkstoff eine großes t8/5-Zeitfenster mit einer vergleichsweise geringen Abnahme der Zugfestigkeit mit zunehmender t8/5-Abkühlzeit. Solche komplexen Wechselwirkungen gilt es letztlich mit diesen Untersuchungen zu klären, um leicht anwendbare Verarbeitungsempfehlungen und Normvorgaben für ein wirtschaftliches, anforderungsgerechtes und risssicheres WAAM von hochfesten Stählen den Anwendern zur Verfügung zu stellen. T2 - 42. Assistentenseminar Fügetechnik CY - Brunswick, Germany DA - 06.10.2021 KW - MAG-Schweißen KW - Hochfester Stahl KW - Eigenspannungen KW - Additive Fertigung KW - Kaltrisssicherheit PY - 2022 SN - 978-3-96144-210-2 VL - 385 IS - 42 SP - 94 EP - 101 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-56642 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scharf-Wildenhain, R. T1 - Einfluss von Wärmeführung und Bauteildesign auf die Beanspruchungen additiv geschweißter hochfester Feinkornbaustähle N2 - Hochfeste Feinkornbaustähle verfügen über großes Potenzial für gewichtsoptimierte, effiziente Strukturen in vielen modernen Stahlkonstruktion. Weitere Effizienzsteigerungen können durch additives Fertigen sowie bionische Bauweisen erreicht werden. Hochfeste Zusatzwerkstoffe für additives MSG-Schweißen (engl.: Wire Arc Additive Manufacturing, WAAM) sind bereits von den Schweißzusatzherstellern lieferbar. Eine breite industrielle Anwendung insbesondere für KMU ist aufgrund fehlender quantitativer Erkenntnisse und Richtlinien bezüglich schweißbedingter Beanspruchungen und Bauteilsicherheit während der Herstellung und des Betriebs derzeit stark limitiert. In einem gemeinsamen Forschungsprojekt (FOSTA-P1380/IGF21162BG) der BAM und der TU Chemnitz werden daher die mit Eigenspannungsausbildung und der Gefahr einer Kaltrissbildung verbundenen prozess- und werkstoffbedingten sowie konstruktiven Einflüsse beim WAAM hochfester Stähle untersucht. Der vorliegende Beitrag fokussiert die Analyse der Auswirkungen von Schweißwärmeführung und Design der WAAM-Bauteile auf die Abkühlbedingungen, Gefüge, mechanisch-technologischen Eigenschaften und Eigenspannungen. Hierfür werden geometrisch definierte Probenkörper (Hohlquader) vollautomatisiert mit einem speziellen, hochfesten WAAM-Massivdraht (Streckgrenze >790 MPa) geschweißt. Die Wärmeführung und Probenabmessungen werden innerhalb eines statistischen Versuchsplans variiert. Die Schweißwärmeführung wird dabei so eingestellt, dass die t8/5-Abkühlzeiten im empfohlenen Verarbeitungsbereich (ca. 5 s bis 20 s) sichergestellt sind. Hierzu ließen sich über zusätzliche thermo-physikalische Umformsimulationen mittels Dilatometer die komplexen Wärmezyklen abbilden und die resultierende Zugfestigkeit des Schweißgutes bestimmen. Das WAAM-Schweißen komplexer Geometrien mit variierenden Schweißwärmeführungen und geometrischen Verhältnissen bzw. Wanddicken bedingt neben den Auswirkungen auf die Abkühlbedingungen, Abkühlzeiten und Gefüge deutliche Einflüsse auf die konstruktiven Steifigkeitsverhältnisse beim Schweißen. Es zeigen sich anhand der Schweißexperimente signifikante Auswirkungen durch Probenskalierung und Wärmeeinbringung auf die resultierenden lokalen Eigenspannungen. Die Folge können ungünstige Bauteileigenschaften und risskritische Zugeigenspannungen sein. T2 - DVS Congress 2022 CY - Koblenz, Germany DA - 19.09.2022 KW - WAAM KW - Eigenspannungen KW - Additive Fertigung KW - Hochfester Stahl KW - Kaltrisssicherheit KW - Windenergie KW - Wärmeführung PY - 2022 AN - OPUS4-56718 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wandtke, Karsten T1 - Influence of the WAAM process and design aspects on residual stresses in high-strength structural steels N2 - High-strength fine-grain structural steels have great potential for weight optimization of many modern engineering structures. Efficient manufacturing can be achieved here above all by Wire Arc Additive Manufacturing (WAAM). First commercial high-strength welding consumables for WAAM are already available. However, due to a lack of knowledge and guidelines for the industry regarding welding residual stresses and component safety in manufacturing and operation, their application is still severely limited. Residual stresses play a crucial role here, as the sensitive microstructure of high-strength steels carries a high risk of cold cracking. For this reason, process- and material-related influences, as well as the design aspects on residual stress formation and the risk of cold cracking, are being investigated in a recent project (FOSTA-P1380/IGF21162BG). This high strength of the WAAM welding consumables is adjusted via a martensitic phase transformation. The volume expansion associated with martensite formation has a significant influence on residual stress evolution. However, this has not yet been investigated in relation to the processing of high-strength steels by WAAM. The aim of this work is to establish a WAAM cold crack test and easy-to-apply processing recommendations that will allow economical, expedient, and crack-resistant fabrication of high-strength steels, especially for SME. This paper focuses on the analysis of the effects of welding heat control and design of WAAM components on cooling conditions, microstructure, mechanical-technological properties and residual stresses. For this purpose, geometrically defined specimens (hollow cuboids) are welded fully automatically with a special, high-strength WAAM solid wire (yield strength >790 MPa). The heat control and specimen dimensions are varied within a statistical experimental design. The weld heat control is adjusted in such a way that the t8/5 cooling times are ensured within the recommended processing range (approx. 5–20 s). For this purpose, additional thermo-physical forming simulations using a dilatometer allowed the complex heat cycles to be reproduced and the resulting ultimate tensile strength of the weld metal to be determined. The WAAM welding of complex geometries with varying welding heat control and geometric factors or wall thicknesses not only has an effect on the cooling conditions, cooling times and microstructure, but also has a significant influence on the structural restraint conditions during welding. Hence, the welding experiments show significant effects of specimen scaling and heat input on the welding residual stresses, which may be detrimental regarding component properties and crack-critical tensile residual stresses. These complex interactions are analyzed within this investigation T2 - 75th IIW Annual Assembly (Subcomission IIA) CY - Online meeting DA - 17.07.2022 KW - WAAM KW - Residual Stresses KW - High-strength Steels KW - Cold cracking safety KW - Wind energy KW - Heat control PY - 2022 AN - OPUS4-56715 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Giese, Marcel T1 - Legierungsmodifikation und Einsatz hybrider Fräsprozesse zur Optimierung der Zerspanungssituation Ni-basierter Verschleißschutzauftragschweißungen mit definierten Oberflächen N2 - Die Ziele zur Verringerung der CO2-Emissionen sind eng verknüpft mit der Entwicklung hocheffizienter und wirtschaftlicher Komponenten aus Stahl in der Anlagen-, Verfahrens- und Kraftwerktechnik, die für hohe kombinierte korrosive, tribologische, thermische und mechanische Beanspruchungen auf Anwendungsfall und Stahlwerkstoff abgestimmte Verschleißschutzschichten erfordern. Neben zunehmender Forderungen infolge des Preis- und Lieferrisikos konventionelle Kobalt- durch Nickellegierungen zu ersetzen, wächst in der Industrie der Bedarf nach definierten Oberflächen hoher Güte bzw. Funktionsflächen für die Schutzschichten. Eine für Bauteile mit komplexer Geometrie erforderliche Fräsbearbeitung ist insbesondere für KMU aufgrund hohen Werkzeugverschleißes oftmals nicht wirtschaftlich realisierbar, jedoch für viele Einsatzfälle dringend notwendig. Es soll daher mittels Legierungsmodifikationen an Schweißzusätzen für nickelbasierte plasmaauftraggeschweißte Verschleißschutzschichten und durch Einsatz innovativer ultraschallunterstützter Fräsprozesse eine günstigere Zerspanbarkeit erreicht werden, ohne das Verschleißschutzpotential zu mindern. Im vorliegenden Beitrag wird die Methodik für die Untersuchungen der Wechselwirkung zwischen der mittels Legierungsmodifikation eingestellten Gefüge- bzw. Ausscheidungsmorphologie und der durch Ultraschalloszillation unterstützten Zerspanungskinetik mittels hochinstrumentierter Fräsversuche vorgestellt. In-situ-Messungen auftretender Prozesskräfte (mittels Dynamometer), Oszillationen (mittels Laser-Vibrometer) und Temperaturen (mittels Hochgeschwindigkeitspyrometer) an der Werkzeugschneide sowie der anschließenden Untersuchungen von Werkzeugverschleiß und Oberflächenintegrität (Rauheit, Degradationen, fertigungsbedingte Beanspruchungen) ermöglichen eine detaillierte, reproduzierbare Analyse und Korrelation zwischen den mikrostrukturellen Eigenschaften und der Zerspanbarkeit. Unter systematischer Anwendung dieser Methodik sowie der Berücksichtigung der Anbindung zum Stahlsubstratwerkstoff und der Wirksamkeit des Verschleißschutzes lässt sich letztlich eine gezielte Optimierung der Zerspanungssituation erreichen. T2 - Tagung Werkstoffprüfung 2022 CY - Dresden, Germany DA - 27.10.2022 KW - Werkzeugverschleiß KW - Oberflächenintegrität KW - Ultraschallunterstütztes Fräsen PY - 2022 AN - OPUS4-56626 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Witte, Julien T1 - Tool development for hybrid finishing milling of iron aluminides N2 - The importance of high-temperature materials made of iron aluminides (FeAl) has been increasing in light weight applications, e.g., airplane turbines, due to the high material’s specific strength. However, the highly economic production by means of permanent mold casting involves special microstructures for Fe26Al4Mo0.5Ti1B alloy components leading to difficult machinability for subsequent finishing milling and low surface qualities. Major effects of tool and machining parameter variation incorporating ultrasonic assistance on the milling process and surface integrity are shown. Loads for tool and component surface are significantly adjustable to enable an economic process chain regarding the surface integrity of safety-relevant components. T2 - 6th CIRP Conference on Surface Integrity 2022, Lyon, 06 CY - Lyon, France DA - 08.06.2022 KW - Ultrasonic-assisted milling KW - Iron aluminide KW - Surface integrity KW - Tool wear PY - 2022 AN - OPUS4-56630 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Giese, Marcel T1 - Verschleißschutz durch Hartphasenauftragschweißungen mit spanend bearbeiteten Funktionsflächen N2 - Das Schlichtfräsen von Verschleißschutzlegierungen ist aufgrund hohen Werkzeugverschleißes vor allem für KMU oftmals nicht wirtschaftlich. Durch gezielte Legierungsmodifikationen sowie den Einsatz hybrider Fertigungsprozesse wie dem ultraschallunterstützten Fräsen soll die Zerspanbarkeit der Legierungen verbessert werden. In dieser Präsentation werden erste Ergebnisse zu Voruntersuchungen zu der Legierung und den Einfluss auf das Werkzeug gezeigt. T2 - Bachelor-, Master-, Doktoranden-Kolloquium CY - Magdeburg, Germany DA - 14.12.2022 KW - Werkzeugverschleiß KW - Oberflächenintegrität KW - Ultraschallunterstütztes Fräsen PY - 2022 AN - OPUS4-56623 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Giese, Marcel T1 - Projektkurzvorstellung FOSTA P1550: Beitrag zur sicheren Verarbeitung beim Verschleißschutz hochbelasteter Stahlbauteile N2 - Die Ziele zur Verringerung der CO2-Emissionen sind eng verknüpft mit der Entwicklung hocheffizienter und wirtschaftlicher Komponenten aus Stahl in der Anlagen-, Verfahrens- und Kraftwerktechnik, die für hohe kombinierte korrosive, tribologische, thermische und mechanische Beanspruchungen auf Anwendungsfall und Stahlwerkstoff abgestimmte Verschleißschutzschichten erfordern. Neben zunehmender Forderungen infolge des Preis- und Lieferrisikos konventionelle Kobalt- durch Nickellegierungen zu ersetzen, wächst in der Industrie der Bedarf nach definierten Oberflächen hoher Güte bzw. Funktionsflächen für die Schutzschichten. Eine für Bauteile mit komplexer Geometrie erforderliche Fräsbearbeitung ist insbesondere für KMU aufgrund hohen Werkzeugverschleißes oftmals nicht wirtschaftlich realisierbar, jedoch für viele Einsatzfälle dringend notwendig. Es soll daher mittels Legierungsmodifikationen an Schweißzusätzen für nickelbasierte plasmaauftraggeschweißte Verschleißschutzschichten und durch Einsatz innovativer ultraschallunterstützter Fräsprozesse eine günstigere Zerspanbarkeit erreicht werden, ohne das Verschleißschutzpotential zu mindern. T2 - NA 092-00-05 GA "Gemeinschaftsarbeitsausschuss NAS/NMP: Zerstörende Prüfung von Schweißverbindungen (DVS AG Q 4/Q 4.1)" CY - Online meeting DA - 12.03.2022 KW - Verschleißschutz KW - Oberflächenintegrität KW - Ultraschallunterstütztes Fräsen PY - 2022 AN - OPUS4-56636 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Kannengießer, Thomas A1 - Schröpfer, Dirk T1 - Einfluss der Wärmeführung auf die Eigenspannungsausbildung und Kaltrisssicherheit in geschweißten Konstruktionen aus hochfesten Feinkornbaustählen N2 - Aus wirtschaftlichen, konstruktiven sowie ästhetischen Aspekten werden moderne Stahlbaukonstruktionen immer schlanker und leichter ausgeführt. Dazu werden zunehmend hochfeste Feinkornbaustähle mit Dehngrenzen ≥ 690 MPa eingesetzt, wodurch eine Gewichtsreduzierung von 30 % bis 50 % und eine Kostenersparnis von 5 % bis 15 % erreicht werden kann. Das Potential hochfester Feinkornbaustähle ist unter Beachtung der heutigen Richtlinien und Regelwerke jedoch nicht ohne weiteres nutzbar. Durch das Forschungsvorhaben wurde der Einfluss der Wärmeführung auf die Eigenspannungsausbildung und Kaltrissbildung unter Berücksichtigung realitätsnaher Steifigkeitsbedingungen untersucht. Auf der Grundlage dieser Erkenntnisse wurde ein Beitrag zur Verbesserung der Verarbeitungsrichtlinien erarbeitet, welche dem Verarbeiter eine sichere schweißtechnische Verarbeitung bei verbesserter Ausnutzung der Materialeigenschaften ermöglicht. Vor allem die Tragfähigkeit und die Sicherheit der Schweißverbindung bestimmen die Bemessung der Konstruktion und somit den nachhaltigen und ökonomischen Einsatz dieser Güten. Der Zusammenhang zwischen der Höhe der entstehenden Eigenspannungen und der Wärmeführung in realen Konstruktionen ist zurzeit nur qualitativ überschaubar und führt zu einer eher konservativen Auslegung heutiger Schweißkonstruktionen. Die wirtschaftliche Verarbeitung hochfester Stähle wird neben dem Erreichen anforderungsgerechter mechanischer Eigenschaften im Schweißnahtbereich vor allem durch die Vermeidung von Kaltrissen bestimmt. Die diesbezüglichen Empfehlungen in den geltenden Regelwerken beruhen jedoch vornehmlich auf Erkenntnissen aus Laborschweißungen an Kleinproben unter freier äußerer Schrumpfung. Die Hauptursachen für die Entstehung von Eigenspannungen wie inhomogene, lokale Erwärmung und Abkühlung der schweißnahtnahen Bereiche und insbesondere die konstruktive Schrumpfbehinderung infolge umgebender Montagegruppen werden damit jedoch nicht abgebildet. Der Einfluss der Wärmeführung, insbesondere der lokalen Vorwärmung, auf die Eigenbeanspruchung einer Konstruktion ist derzeit weitgehend unbekannt. Ziel des Forschungsvorhabens war es, den Einfluss der Wärmeführung auf die Eigenspannungsausbildung in geschweißten Konstruktionen zu quantifizieren sowie Aussagen zur Beeinflussung und Absenkung der Eigenspannungen und somit der Gesamteigenbeanspruchung von Schweißkonstruktionen zu erarbeiten. Dazu wurden durch die sukzessive Steigerung des Einspanngrades der Zusammenhang zwischen Wärmeführung und resultierender Eigenspannung unter zusätzlicher Schrumpfbehinderung geklärt. Ferner wurde die Übertragbarkeit der den Regelwerken zugrundeliegenden Kleinprobenergebnisse auf reale Konstruktionen untersucht. Mithilfe systematischer Klein- und Großlastschweißversuche an definiert schrumpfbehinderten Proben konnte der Einfluss der Wärmeführung sowohl auf die lokalen nahtnahen Eigenspannungen als auch globale Eigenbeanspruchungen durch Reaktionsspannungen analysiert werden. Es zeigte sich, dass eine Reduktion der lokalen Eigenspannungen und der Eigenbeanspruchung von geschweißten Konstruktionen durch eine geringere Wärmeeinbringung möglich ist. Eine Absenkung der Zwischenlagentemperatur erwies sich dabei unter anderem als besonders günstig. Damit ist es möglich vorhandene Wärmeführungskonzepte für hochfeste Stähle zu optimieren und dadurch die Kaltrissbildung zu vermeiden. KW - Eigenspannungen KW - Schweißen KW - Kaltrisssicherheit KW - Hochfester Stahl PY - 2015 UR - https://matplus.shop/produkt/p-922-einfluss-der-waermefuehrung-auf-die-eigenspannungsausbildung-und-kaltrisssicherheit-in-geschweissten-konstruktionen-aus-hochfesten-feinkornbaustaehlen SN - 987-3-942541-57-2 N1 - Schlussbericht zu dem über die Arbeitsgemeinschaft industrieller Forschungsvereinigungen "Otto von Guericke" (AiF) im Rahmen des Programms zur Förderung der Industriellen Gemeinschaftsforschung und -entwicklung (IGF) vom Bundesministerium für Wirtschaft und Technologie (BMWi) aufgrund eines Beschlusses des Deutschen Bundestages geförderten Vorhaben IGF 17267 N (Bewilligungszeitraum: 01.09.2011 bis 31.12.2013) VL - P 922 SP - 1 EP - 121 PB - Verlag und Vertriebsgesellschaft CY - Düsseldorf AN - OPUS4-59255 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Engelking, Lorenz A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas A1 - Eissel, A. A1 - Treutler, K. A1 - Wesling, V. T1 - Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten N2 - Die additive Fertigung mittels Schweißverfahren bietet große ökonomische Vorteile für eine ressourceneffiziente Bauteilherstellung. Offene Fragen bezüglich Homogenität, Anisotropie der Schweißgefüge und den damit verbundenen Bauteileigenschaften stehen einer wirtschaftlichen Verarbeitung oftmals im Wege. Finale Bauteilgeometrie und Oberflächengüte erfordern meist komplementäre subtraktive Fertigungsschritte. Werkstoffe für hochbelastbare Komponenten sind oftmals schwer spanbar. In einem Vorhaben der BAM und des ISAF wurde untersucht, wie die Modifikation der AM-Schweißzusätze und das ultraschallunterstützte Fräsen (US) die Zerspanungssituation verbessern. Der vorliegende Artikel stellt wesentliche Zusammenhänge zwischen Legierung, Gefüge und Zerspanung zweier schwer spanbarer Hochleistungslegierungen (FeNi und CoCr) dar. Großes Potenzial zeigte neben dem US die Modifikation mit Zr und Hf bei Zulegierung in das Schweißgut mittels Beschichtung von Massivdrähten bzw. Herstellung von Fülldrähten. KW - Legierungsmodifikation KW - Ultraschallunterstütztes Fräsen KW - Additive Fertigung KW - Oberflächenintegrität KW - Metallschutzgasschweißen PY - 2024 VL - 76 IS - 1-2 SP - 8 EP - 13 PB - DVS-Media GmbH CY - Düsseldorf AN - OPUS4-59463 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Residual stress formation in DED-arc manufactured high strength steel components N2 - Additive manufacturing (AM) processes enable the efficient production of advanced constructions. New developments in topology optimization are leading to weight-optimized designs of increasing complexity. Direct energy deposition processes (DED) such as wire and arc-based additive manufacturing are an important method of additive manufacturing. The wire filler metals enable a wide range of materials, while the arc process provides a high deposition rate compared to laser and powder-based processes. Combined with the use of high-strength steels, the thickness of walls or components can be significantly reduced in the context of lightweight construction, which results in significant savings in energy, costs, time and resources. Suitable high-strength steel filler metals are commercially available for DED-arc AM processes. However, guidelines and quantitative knowledge about welding stresses and cold cracking issues during component production and service are lacking. This limits the industrial application considerably. In a joint project of BAM and Chemnitz University of Technology, the main influences and complex interactions of material, production process, design and processing steps on the residual stress level are investigated. The aim is to develop processing recommendations and a cold cracking test for economical processing and stress-related design of high-strength steels with DED-arc. This study focuses on residual stress analysis by neutron diffraction (ND) and X-ray diffraction (XRD) on defined test specimens. The ND analysis were performed at the Paul Scherrer Institute- Villigen, Switzerland (PSI) and the XRD analysis at BAM. The study shows a quantitative and qualitative comparison of the residual stress magnitudes and distribution between the component bulk (ND) and surface (XRD) analyses. The ND analysis reveals that in DED-arc AM walls the residual stresses dominate in the direction of welding and are negligibly small in each case transverse to the direction of welding. The topology of the analyzed residual stresses shows almost identical residual stress maps compared to XRD. In addition, the residual stresses are significantly influenced by the solid phase transformation of the material due to low cooling times and less post heat treatment cycles of following AM layers in the area of the top layer. T2 - IIW Intermediate Meeting 2023 CII and CIX CY - Munich, Germany DA - 06.03.2023 KW - WAAM KW - Residual Stresses KW - High-strength Steels KW - Microstructure KW - Cold cracking safety KW - Wind energy PY - 2023 AN - OPUS4-59261 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wandtke, Karsten T1 - Einfluss trennender Fertigungsschritte auf die Eigenspannungen in Bauteilen aus hochfestem Stahl N2 - Der Vortrag gibt einen Überblick über den Einfluss Trennender Fertigungsschritte auf die Eigenspannungen in einer Schweißverbindung und an additiv gefertigten Bauteilen aus hochfestem Stahl. Es wird dargestellt, wie die Spanende Bearbeitung in Wechselwirkung mit der lokalen Mikrostruktur die Eigenspannungen beeinflusst. T2 - Bachelor-, Master-, Doktoranden-Kolloquium OvGU Magdeburg CY - Magdeburg, Germany DA - 17.01.2024 KW - Hochfester Stahl KW - Additive Fertigung KW - Reparaturschweißen KW - Eigenspannungen PY - 2024 AN - OPUS4-59413 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas T1 - Kurzdarstellung der Projektergebnisse - Einfluss der Wärmeführung auf die Eigenspannungsausbildung und Kaltrisssicherheit in geschweißten Konstruktionen aus hochfesten Feinkornbaustählen - IGF-Vorhaben IGF-Nr. 17267 N (P 922) N2 - Aus wirtschaftlichen, konstruktiven sowie ästhetischen Aspekten werden moderne Stahlbaukonstruktionen immer schlanker und leichter ausgeführt. Dazu werden zunehmend hochfeste Feinkornbaustähle mit Dehngrenzen ≥ 690 MPa eingesetzt, wodurch eine Gewichtsreduzierung von 30 % bis 50 % und eine Kostenersparnis von 5 % bis 15 % erreicht werden kann. Das Potential hochfester Feinkornbaustähle ist unter Beachtung der heutigen Richtlinien und Regelwerke jedoch nicht ohne weiteres nutzbar. Durch das Forschungsvorhaben wurde der Einfluss der Wärmeführung auf die Eigenspannungsausbildung und Kaltrissbildung unter Berücksichtigung realitätsnaher Steifigkeitsbedingungen untersucht. Auf der Grundlage dieser Erkenntnisse wurde ein Beitrag zur Verbesserung der Verarbeitungsrichtlinien erarbeitet, welche dem Verarbeiter eine sichere schweißtechnische Verarbeitung bei verbesserter Ausnutzung der Materialeigenschaften ermöglicht. Vor allem die Tragfähigkeit und die Sicherheit der Schweißverbindung bestimmen die Bemessung der Konstruktion und somit den nachhaltigen und ökonomischen Einsatz dieser Güten. Der Zusammenhang zwischen der Höhe der entstehenden Eigenspannungen und der Wärmeführung in realen Konstruktionen ist zurzeit nur qualitativ überschaubar und führt zu einer eher konservativen Auslegung heutiger Schweißkonstruktionen. Die wirtschaftliche Verarbeitung hochfester Stähle wird neben dem Erreichen anforderungsgerechter mechanischer Eigenschaften im Schweißnahtbereich vor allem durch die Vermeidung von Kaltrissen bestimmt. Die diesbezüglichen Empfehlungen in den geltenden Regelwerken beruhen jedoch vornehmlich auf Erkenntnissen aus Laborschweißungen an Kleinproben unter freier äußerer Schrumpfung. Die Hauptursachen für die Entstehung von Eigenspannungen wie inhomogene, lokale Erwärmung und Abkühlung der schweißnahtnahen Bereiche und insbesondere die konstruktive Schrumpfbehinderung infolge umgebender Montagegruppen werden damit jedoch nicht abgebildet. Der Einfluss der Wärmeführung, insbesondere der lokalen Vorwärmung, auf die Eigenbeanspruchung einer Konstruktion ist derzeit weitgehend unbekannt. Ziel des Forschungsvorhabens war es, den Einfluss der Wärmeführung auf die Eigenspannungsausbildung in geschweißten Konstruktionen zu quantifizieren sowie Aussagen zur Beeinflussung und Absenkung der Eigenspannungen und somit der Gesamteigenbeanspruchung von Schweißkonstruktionen zu erarbeiten. Dazu wurden durch die sukzessive Steigerung des Einspanngrades der Zusammenhang zwischen Wärmeführung und resultierender Eigenspannung unter zusätzlicher Schrumpfbehinderung geklärt. Ferner wurde die Übertragbarkeit der den Regelwerken zugrundeliegenden Kleinprobenergebnisse auf reale Konstruktionen untersucht. Mithilfe systematischer Klein- und Großlastschweißversuche an definiert schrumpfbehinderten Proben konnte der Einfluss der Wärmeführung sowohl auf die lokalen nahtnahen Eigenspannungen als auch globale Eigenbeanspruchungen durch Reaktionsspannungen analysiert werden. Es zeigte sich, dass eine Reduktion der lokalen Eigenspannungen und der Eigenbeanspruchung von geschweißten Konstruktionen durch eine geringere Wärmeeinbringung möglich ist. Eine Absenkung der Zwischenlagentemperatur erwies sich dabei unter anderem als besonders günstig. Damit ist es möglich vorhandene Wärmeführungskonzepte für hochfeste Stähle zu optimieren und dadurch die Kaltrissbildung zu vermeiden. KW - MAG-Schweißen KW - Eigenspannungen KW - Hochfester Stahl KW - Kaltrisssicherheit PY - 2014 SP - 1 EP - 2 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-59256 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wandtke, Karsten T1 - Neutronen- und Röntgendiffraktion Zur Einflussanalyse des Bauteil-Designs auf die Eigenspannungen bei der additiven Fertigung mit hochfestem Stahl N2 - Der Vortrag gibt einen Überblick über die mittels XRD und Neutronenbeugung ermittelten Eigenspannungen in additiv gefertigten Bauteilen. Zusätzliche wird der Einfluss von Geometrieparameters auf de Eigenspannungen betrachtet T2 - Sitzung DIN NA 092-00-05 GA CY - Berlin, Germany DA - 15.03.2023 KW - Additive Fertigung KW - Hochfester Stahl KW - Eigenspannungen PY - 2023 AN - OPUS4-59236 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Minimization of tool wear in milling of iron aluminides using ultrasonic-assisted process N2 - Presentation of key results from the ZIM cooperation project "TEWUFEAL" on tool development for ultrasonic-assisted milling of iron aluminide alloys cast in gravity die casting. T2 - 24th International Conference on Wear of Materials CY - Banff, Canada DA - 16.04.2023 KW - Iron aluminides KW - Ultrasonic-assisted milling KW - Surface integrity KW - Tool wear PY - 2023 AN - OPUS4-59259 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael A1 - Nietzke, Jonathan A1 - Mente, Tobias A1 - Kannengießer, Thomas T1 - Diffusionsmessungen in UP-Mehrlagenschweißgut als effektives Tool gegen verzögerte Kaltrissbildung in Dickblechschweißungen N2 - Offshore-Windenergieanlagen bilden einen zentralen Bestandteil der zukünftigen Energieerzeugung. Hierzu notwendige Gründungs- und Turmstrukturen werden vorrangig aus UP-geschweißten Blechen aus hochfesten niedriglegierten Stählen mit Dicken bis zu 200 mm hergestellt. Die großen Blechdicken begünstigen hohe Schweißeigenspannungen und lange Diffusionswege für z. B. über den Schweißprozess eingebrachten Wasserstoff. Damit steigt das Risiko für eine wasserstoffunterstützte Kaltrissbildung (WKB) an. Zum sichereren Ausschluss von WKB in den geschweißten Komponenten wird in Abhängigkeit der Nahtgröße, Wärmeeinbringung und Stahlsorte eine Mindestwartezeit (MWZ) von bis zu 48 h empfohlen, bevor die zerstörungsfreie Prüfung durchgeführt wird. Es ist allerdings offen, ob die empfohlene MWZ zu konservativ ist. Einflüsse sind hier bspw. die schwierige Bewertung des Wasserstoffdiffusionsverhaltens im heterogenen UP-Mehrlagen-Schweißgut (SG) im Vergleich zum Grundwerkstoff (GW). Zudem sind nur sehr begrenzt H-Diffusionskoeffizienten für UP-Mehrlagen-SG als Grundlage zur Abschätzung des Zeitintervalls einer möglichen verzögerten Kaltrissbildung (somit MWZ) oder auch für Nachwärmprozeduren zur Wasserstoffreduktion (keine MWZ) verfügbar. Verlässliche H-Diffusionskoeffizienten sind daher ein adäquates Tool zur Bewertung des Risikos einer verzögerten WKB. Dieser Beitrag beschreibt Untersuchungen zur Charakterisierung der Wasserstoffdiffusionsverhalten in UP-Mehrlagen-SG eines 60 mm dicken Bleches einer Offshore-Stahlgüte. Dazu wurden Proben unterschiedlicher Dicke aus dem reinen Schweißgut extrahiert und über elektrochemische Permeation und Trägergasheißextraktion im Temperaturbereich bis 400 °C sehr interessante Ergebnisse zu den korrespondierenden Diffusionskoeffizienten erarbeitet. T2 - DVS Congress 2021 CY - Online meeting DA - 14.09.2021 KW - UP-Schweißen KW - Wasserstoff KW - Kaltriss KW - Permeation KW - Diffusion PY - 2021 SN - 978-3-96144-146-4 VL - 371 SP - 448 EP - 459 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-53369 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Joining processes for components in hydrogen technologies: Current need and future importance N2 - This presentation gives an overview on the importance of joining processes for component fabrication in hydrogen technologies. For that reason, the current need and future research and developement activites are highlighted for the three technological fields: hydrogen storage, transport and use (in terms of the emerging field of additive manufacturing). Finally, some remarks are given for necessary changes in the standardization. T2 - IIW Intermediate Meeting, Comm. II-A "Welding Metallurgy" CY - Online meeting DA - 17.03.2022 KW - Hydrogen KW - Welding KW - Research KW - Review KW - Additive manufacturing PY - 2022 AN - OPUS4-54488 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Bericht zum Fortschritt des laufenden Projekts: "Entwicklung von Wärmenachbehandlungskonzepten zur Vermeidung von Spannungsrelaxationsrissen" N2 - Dieses Dokument fasst den Projekfortschritt des BAM-Projektes "Entwicklung von Wärmenachbehandlungsstrategien zur Vermeidung von Spannungsrelaxationsrissen" im Rahmen des Fachausschusses 1 "Schweißmetallurgie" des DVS e.V. für das Projektjahr 2021 zusammen und stellt die wichtigsten Ergebnisse in Kurzform vor. T2 - Sitzung des FA1 "Schweißmetallurgie" der Forschungsvereinigung Schweißen und verwandte Verfahren des DVS e.V. CY - Online meeting DA - 22.03.2022 KW - UP-Schweißen KW - Spannungsrelaxationsriss KW - Wärmenachbehandlung KW - Eigenspannungen KW - Schallemissionsanalyse PY - 2022 AN - OPUS4-54525 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quackatz, Lukas T1 - Chemical Concentrations in the weld pool measured in situ by Laser-Induced Breakdown Spectroscopy (LIBS) during GTAW N2 - Duplex stainless steels (DSS) are frequently used, especially in applications requiring high strength combined with high corrosion resistance in aggressive media. Examples include power plant components and maritime structures. During welding of these steels, local variations in chemical composition can occur. This results in ferritization of the material and negatively affects the mechanical properties of the components. In this work, tungsten inert gas (TIG) welding experiments were performed with DSS. Chemical composition analysis was realized in situ by using Laser Induced Breakdown Spectroscopy (LIBS). We could quantitatively measure the chemical composition in the weld seam of various DSS and identify possible influences of welding parameters on the microstructure of the material. The chemical concentrations of the main alloying elements Cr, Ni, Mn on the surface of the sample during the welding process and the cooling process were measured. Mn and Ni are austenite stabilizers and their content increases during welding by using certain high alloyed filler material. T2 - IIW joint intermediate meeting Comm.I,IV,XII_2022_ON-LINE CY - Online Meeting DA - 21.03.2022 KW - LIBS KW - In situ measurement KW - Duplex stainless steel KW - TIG welding PY - 2022 AN - OPUS4-54527 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wandtke, Karsten T1 - Consideration of manufacturing-related stresses and cold crack avoidance in high-strength steels WAAM components N2 - High-strength steels offer great potential in weight-optimised modern steel structures. Additive manufacturing processes, such as Wire Arc Additive Manufacturing (WAAM), enable near-net-shape manufacturing of complex structures and more efficient manufacturing, offering significant savings in costs, time, and resources. Suitable filler materials for WAAM are already commercially available. However, the lack of knowledge or technical guidelines regarding welding residual stresses during manufacturing and operation in connection with cold cracking risk limit their industrial application significantly. In a project of BAM and TU Chemnitz, the influences and complex interactions of material, manufacturing process, design and processing steps on residual stress evolution are investigated. By developing process recommendations and a special cold cracking test, economic manufacturing, and stress-appropriate design of high-strength steel WAAM components are main objectives. The present study focuses on determining the influence of heat control (interpass temperature, heat input, cooling time) and the design aspects of the components on the hardness and residual stresses, which are analysed by X-ray diffraction. Defined reference specimens, i.e., hollow cuboids, are automatically welded with a special WAAM solid wire. The influences of wall length, wall thickness and wall height on the residual stresses are analysed. Geometric properties can be selectively adjusted by wire feed and welding speed but cannot be varied arbitrarily. This was addressed by adapted build-up strategies. The results indicate a significant influence of the heat control and the wall height on the residual stresses. The interpass temperature, wall thickness and wall length are not significant. These analyses allow recommendations for standards and manufacturing guidelines, enabling a safe and economic manufacturing of high-strength steel components. T2 - European Steel Technology and Application Days CY - Düsseldorf, Germany DA - 14.06.2023 KW - DED-arc KW - Additive manufacturing KW - Heat control KW - High-strength filler metals KW - Residual stress PY - 2023 AN - OPUS4-57691 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wandtke, Karsten T1 - Einfluss trennender Fertigungsschritte auf die Eigenspannungen in additiv gefertigten Bauteilen aus hochfestem Stahl N2 - Additive Fertigungsverfahren wie das Wire Arc Additive Manufacturing (WAAM) ermöglichen die effiziente Fertigung von gewichtsoptimierten endkonturnahen Strukturen in modernen Stahlkonstruktionen. Ihre Effizienz kann weiter durch die Verwendung von hochfesten Stählen gesteigert werden. Dies erlaubt eine signifikante Einsparung von Kosten, Zeit und Ressourcen. Entsprechende Schweißzusatzwerkstoffe für Lichtbogenschweißverfahren sind kommerziell verfügbar. Fehlende Richtlinien und fehlende quantitative Kenntnisse über die schweißtechnische Beanspruchung während der Fertigung und im Betrieb limitieren den industriellen Einsatz stark. Daher werden in einem aktuellen Vorhaben (IGF-Nr. 21162 BG) der BAM und TU Chemnitz die wesentlichen Einflüsse und komplexen Interaktionen durch Werkstoff, Fertigungsprozess, Konstruktion und trennende Fertigungsschritte auf den Beanspruchungszustand untersucht. Der vorliegende Beitrag fokussiert hierfür die Auswirkungen trennender Fertigungsschritte auf Verzug und Eigenspannungen definierter WAAM-Prüfkörper. Die Eigenspannungsanalyse erfolgt mittels Röntgenbeugung. Die große Anzahl an Ergebnissen von zuvor untersuchten Referenzproben, die mit einem speziellen WAAM-Massivdraht (Streckgrenze >820 MPa) bei unterschiedlicher Wärmeführung und Geometrie vollautomatisiert geschweißt wurden, lässt eine Korrelation der Messdaten zu. Hierzu erfolgt die Analyse des Ausgangszustandes und abschließend des Zustandes nach trennender Bearbeitung, welche begleitend mittels digitaler Bildkorrelation hinsichtlich des Verzuges untersucht wurden. So ist zu beobachten, dass die Geometrie deutlichen Einfluss auf Relaxation und Umlagerung der Eigenspannungen hat und damit die Risssicherheit positiv beeinflussen kann. T2 - Bachelor-, Master-, Doktoranden-Kolloquium OvGU Magdeburg CY - Magdeburg, Germany DA - 31.05.2023 KW - Additive Fertigung KW - Hochfester Stahl KW - Eigenspannungen PY - 2023 AN - OPUS4-57689 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wandtke, Karsten T1 - Neutronen- und Röntgendiffraktion zur Einflussanalyse des Bauteil-Designs auf die Eigenspannungen bei der additiven Fertigung mit hochfestem Stahl N2 - Vorstellung und Gegenüberstellung von Eigenspannungsanalysen mittels Röntgen- und Neutronenbeugung an einer additiven Prüfgeometrie aus hochfestem Stahl. Einflussanalyse des Designs (Länge, Höhe, Wandstärke) von additiv gefertigten Bauteilen aus hochfestem Stahl auf die Eigenspannungen. T2 - Bachelor-, Master-, Doktoranden-Kolloquium OvGU Magdeburg CY - Magdeburg, Germany DA - 25.01.2023 KW - Additive Fertigung KW - Hochfester Stahl KW - Eigenspannungen PY - 2023 AN - OPUS4-57688 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scharf-Wildenhain, R. A1 - Hälsig, A. A1 - Hensel, J. A1 - Wandtke, Karsten A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas T1 - Korrelation von Wärmeführung, Nahtgeometrie, Bauteildesign und Eigenspannungen bei DED-Arc mit hochfesten Zusatzwerkstoffen N2 - Hochfeste Feinkornbaustähle verfügen über großes Potenzial für gewichtsoptimierte, effiziente Strukturen in vielen modernen Stahlkonstruktion. Weitere Effizienzsteigerungen können durch additives Fertigen sowie bionische Bauweisen erreicht werden. Hochfeste Zusatzwerkstoffe für formgebendes MSG-Schweißen (engl.: Wire Arc Additive Manufacturing, WAAM) sind bereits von den Schweißzusatzherstellern lieferbar. Eine breite industrielle Anwendung insbesondere für KMU ist aufgrund fehlender quantitativer Erkenntnisse und Richtlinien bezüglich schweißbedingter Beanspruchungen und Bauteilsicherheit während der Herstellung und des Betriebs derzeit stark limitiert. In einem gemeinsamen Forschungsprojekt (FOSTA-P1380/IGF21162BG) der BAM und der TU Chemnitz werden daher die mit Eigenspannungsausbildung und der Gefahr einer Kaltrissbildung verbundenen prozess- und werkstoffbedingten sowie konstruktiven Einflüsse beim WAAM hochfester Stähle untersucht. Der vorliegende Beitrag fokussiert die Analyse der Auswirkungen von Schweißwärmeführung und Design der WAAM-Bauteile auf Nahtgeometrie, Materialausnutzung und Eigenspannungen. Hierfür werden geometrisch definierte Probenkörper (Hohlquader) vollautomatisiert mit einem speziellen, hochfesten WAAM-Massivdraht (Streckgrenze >790 MPa) geschweißt. Die Wärmeführung wird innerhalb eines statistischen Versuchsplans so variiert, dass die Dt8/5-Abkühlzeiten im empfohlenen Verarbeitungsbereich (ca. 5 s bis 20 s) liegen. Das WAAM-Schweißen komplexer Geometrien mit variierenden Schweißwärmeführungen und geometrischen Verhältnissen bzw. Wanddicken bedingt neben den Auswirkungen auf die Abkühlbedingungen, Abkühlzeiten und Gefüge deutliche Einflüsse auf die konstruktiven Steifigkeitsverhältnisse beim Schweißen. Es zeigen sich anhand der Schweißexperimente signifikante Auswirkungen durch Probenskalierung und Wärmeeinbringung auf die resultierenden lokalen Eigenspannungen. Die Folge können ungünstige Bauteileigenschaften und risskritische Zugeigenspannungen sein. T2 - 43. Assistentenseminar Füge- und Schweißtechnik 2022 CY - Chemnitz, Germany DA - 27.09.2022 KW - Additive Fertigung KW - Hochfester Stahl KW - Eigenspannungen PY - 2023 VL - 386 SP - 1 EP - 7 PB - DVS Media CY - Düsseldorf AN - OPUS4-59232 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Giese, Marcel A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas A1 - Gräbner, Maraike A1 - Treutler, Kai A1 - Wesling, Volker T1 - Legierungsmodifikation und Einsatz hybrider Fräsprozesse zur Optimierung der Zerspanungssituation Ni-basierter Verschleißschutzauftragschweißungen mit definierten Oberflächen N2 - Die Verringerung der CO2-Emissionen ist eng mit der Entwicklung hocheffizienter und wirtschaftlicher Komponenten aus Stahl in der Anlagen- und Verfahrenstechnik verknüpft. Um den hohen kombinier-ten korrosiven, tribologischen, thermischen und mechanischen Beanspruchungen stand zu halten, werden auf Anwendungsfall und Stahlwerkstoff abgestimmte Verschleißschutzschichten eingesetzt. Neben der zunehmenden Forderung konventionelle Kobalt- durch Nickellegierungen zu ersetzen, wächst auch der Bedarf nach definierten Ober- bzw. Funktionsflächen hoher Güte. Aufgrund hohen Werkzeugverschleißes ist die erforderliche Fräsbearbeitung zu Herstellung der komplexen Geomet-rien der Bauteile für KMU oftmals wirtschaftlich nicht möglich. Mittels Legierungsmodifikation der Schweißzusätze für nickelbasierte plasmaauftraggeschweißte Verschleißschutzschichten und durch den Einsatz innovativer ultraschallunterstützter Fräsprozesse soll eine günstigere Zerspanbarkeit er-reicht werden, ohne das Verschleißschutzpotential zu mindern. Im vorliegenden Beitrag wird der Ein-fluss der mittels Legierungsmodifikation eingestellten Gefüge- und Ausscheidungsmorphologie auf die Zerspanbarkeit untersucht. Dies erfolgt anhand einer typischerweise für Schneckenmaschinen einge-setzten Verschleißschutzlegierung NiCrMoSiFeB-Legierung („Colmonoy 56 PTA“), die konventionelle CoCr-Legierungen (Stellite) substituiert. Metallurgische Untersuchungen und In-situ-Messungen auf-tretender Prozesskräfte an der Werkzeugschneide beim Fräsen sowie anschließende Untersuchungen von Werkzeugverschleiß und Oberflächenintegrität ermöglichen eine detaillierte Analyse und Korrela-tion zwischen mikrostrukturellen Eigenschaften und Zerspanbarkeit. T2 - DVS Congress 2023 CY - Essen, Germany DA - 11.09.2023 KW - Werkzeugverschleiß KW - Oberflächenintegrität KW - Ultraschallunterstütztes Fräsen KW - Zerspankräfte PY - 2023 SP - 742 EP - 747 AN - OPUS4-59210 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wandtke, Karsten T1 - Residual stress formation in DED-arc manufactured high strength steel components N2 - Additive manufacturing (AM) processes enable the efficient production of advanced constructions. New developments in topology optimization are leading to weight-optimized designs of increasing complexity. Direct energy deposition processes (DED) such as wire and arc-based additive manufacturing are an important method of additive manufacturing. The wire filler metals enable a wide range of materials, while the arc process provides a high deposition rate compared to laser and powder-based processes. Combined with the use of high-strength steels, the thickness of walls or components can be significantly reduced in the context of lightweight construction, which results in significant savings in energy, costs, time and resources. Suitable high-strength steel filler metals are commercially available for DED-arc AM processes. However, guidelines and quantitative knowledge about welding stresses and cold cracking issues during component production and service are lacking. This limits the industrial application considerably. In a joint project of BAM and Chemnitz University of Technology, the main influences and complex interactions of material, production process, design and processing steps on the residual stress level are investigated. The aim is to develop processing recommendations and a cold cracking test for economical processing and stress-related design of high-strength steels with DED-arc. This study focuses on residual stress analysis by neutron diffraction (ND) and X-ray diffraction (XRD) on defined test specimens. The ND analysis were performed at the Paul Scherrer Institute- Villigen, Switzerland (PSI) and the XRD analysis at BAM. The study shows a quantitative and qualitative comparison of the residual stress magnitudes and distribution between the component bulk (ND) and surface (XRD) analyses. The ND analysis reveals that in DED-arc AM walls the residual stresses dominate in the direction of welding and are negligibly small in each case transverse to the direction of welding. The topology of the analyzed residual stresses shows almost identical residual stress maps compared to XRD. In addition, the residual stresses are significantly influenced by the solid phase transformation of the material due to low cooling times and less post heat treatment cycles of following AM layers in the area of the top layer. T2 - 76th IIW Annual Assembly and International Conference on Welding and Joining CY - Singapore DA - 16.07.2023 KW - Additive Fertigung KW - Hochfester Stahl KW - Eigenspannungen PY - 2023 AN - OPUS4-59233 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wandtke, Karsten T1 - Einfluss trennender Fertigungsschritte auf die Eigenspannungen in additiv gefertigten Bauteilen aus hochfestem Stahl N2 - Additive Fertigungsverfahren wie das Wire Arc Additive Manufacturing (WAAM) ermöglichen die effiziente Fertigung von gewichtsoptimierten endkonturnahen Strukturen in modernen Stahlkonstruktionen. Ihre Effizienz kann weiter durch die Verwendung von hochfesten Stählen gesteigert werden. Dies erlaubt eine signifikante Einsparung von Kosten, Zeit und Ressourcen. Entsprechende Schweißzusatzwerkstoffe für Lichtbogenschweißverfahren sind kommerziell verfügbar. Fehlende Richtlinien und fehlende quantitative Kenntnisse über die schweißtechnische Beanspruchung während der Fertigung und im Betrieb limitieren den industriellen Einsatz stark. Daher werden in einem aktuellen Vorhaben (IGF-Nr. 21162 BG) der BAM und TU Chemnitz die wesentlichen Einflüsse und komplexen Interaktionen durch Werkstoff, Fertigungsprozess, Konstruktion und trennende Fertigungsschritte auf den Beanspruchungszustand untersucht. Der vorliegende Beitrag fokussiert hierfür die Auswirkungen trennender Fertigungsschritte auf Verzug und Eigenspannungen definierter WAAM-Prüfkörper. Die Eigenspannungsanalyse erfolgt mittels Röntgenbeugung. Die große Anzahl an Ergebnissen von zuvor untersuchten Referenzproben, die mit einem speziellen WAAM-Massivdraht (Streckgrenze >820 MPa) bei unterschiedlicher Wärmeführung und Geometrie vollautomatisiert geschweißt wurden, lässt eine Korrelation der Messdaten zu. Hierzu erfolgt die Analyse des Ausgangszustandes und abschließend des Zustandes nach trennender Bearbeitung, welche begleitend mittels digitaler Bildkorrelation hinsichtlich des Verzuges untersucht wurden. So ist zu beobachten, dass die Geometrie deutlichen Einfluss auf Relaxation und Umlagerung der Eigenspannungen hat und damit die Risssicherheit positiv beeinflussen kann. T2 - 23. Werkstofftechnisches Kolloquium CY - Chemnitz, Germany DA - 29.03.2023 KW - Additive Fertigung KW - Hochfester Stahl KW - Eigenspannungen KW - Residual stress PY - 2023 AN - OPUS4-59231 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Witte, Julien T1 - Ultraschallunterstütztes Fräsen zur Reduzierung der Belastung auf Werkzeug und Bauteiloberfläche von Eisenaluminid-Bauteilen N2 - Auf der Grundlage einer speziell entwickelten Werkzeugtechnologie sowie Prozessführung können die Belastungen auf das Werkzeug und die Bauteiloberfläche bei der frästechnischen Bearbeitung von Bauteilen aus dem innovativen jedoch schwer zerspanbaren Eisenaluminid deutlich reduziert werden. Die Messung der Prozesskräfte sowie der thermischen Belastung der Werkzeugschneide ermöglicht die Identifikation geeigneter Zerspanungsparameter hinsichtlich einer maximalen Werkzeuglebensdauer. Die Verwendung des ultraschallunterstützten Fräsens (USAM) besitzt vorteilhafte Einflüsse auf den Zerspanprozess, insbesondere hinsichtlich einer homogenen Bauteiloberfläche. Im Rahmen von Standzeitversuchen erfolgt durch USAM ein gleichmäßiger und im Vergleich zum konventionellen Fräsen (CM) deutlich reduzierter Werkzeugverschleiß. Mit wachsendem Zerspanvolumen verstärkt sich der positive Effekt von USAM und äußert sich in einer deutlichen Reduzierung der Rauheit und Defektdichte auf der Bauteiloberfläche. T2 - 5. Symposium Materialtechnik CY - Clausthal-Zellerfeld, Germany DA - 23.02.2023 KW - Eisenaluminid KW - Ultraschallunterstütztes Fräsen KW - Werkzeugverschleiß KW - Oberflächenintegrität PY - 2023 AN - OPUS4-59223 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rabin, Ira A1 - Krutzsch, A1 - Nehring, ED - Prignitz, Sebastian ED - Vaelske, Veit T1 - Der Papyruskodex Berlin P 1862: Restaurierung und materialtechnische Beobachtungen N2 - This paper presents the conservation of the codex Berlin P 1862, which includes the reconstruction of the original double leaves. This made it possible to reconstruct the original sequence of the layers of the codex. In addition to a detailed description of the papyrus material, technical details are explained. These concern the production, structure and layout of this codex. KW - Papyrus KW - Tusche PY - 2024 DO - https://doi.org/10.1515/9783111345253-011 SP - 141 EP - 163 AN - OPUS4-62265 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Giese, Marcel T1 - Alloy modification and use of hybrid milling processes to optimize the machining situation of Ni-based wear protection claddings with defined surfaces N2 - The goals of reducing CO2 emissions are closely linked to the development of highly efficient and economical steel components in plant, process and power plant engineering, which require wear protection coatings tailored to the application and steel material for high combined corrosive, tribological, thermal and mechanical stresses. In addition to increasing demands to replace conventional cobalt alloys with nickel alloys due to the price and supply risk, there is a growing demand in the industry for defined surfaces of high quality or functional surfaces for the protective coatings. Milling required for components with complex geometries is often not economically feasible, especially for SMEs, due to high tool wear, but is urgently required for many applications. A joint project between BAM and ISAF at Clausthal University of Technology (Fosta P1550/IGF 21959 N) is therefore investigating how more favorable machinability can be achieved by means of alloy modifications to the filler metals for nickel-based plasma deposition-welded wear protection coatings and by using innovative ultrasound-assisted milling processes, without reducing the wear protection potential. This article examines the influence of the microstructure and precipitation morphology set by means of alloy modification on machining. This is carried out using wear resistant cladding typically used for screw machines to replace corresponding CoCr alloys (Stellite), a NiCrMoSiFeB alloy (trade name: Colmonoy 56 PTA). A detailed analysis and correlation between the microstructural properties and the machinability is possible through metallurgical investigations and in-situ measurement of process forces and temperatures occurring at the tool cutting edge during the milling process as well as the subsequent investigation of tool wear and surface integrity. The changes in the microstructure achieved by adding small amounts of modifying elements (< 1 m%) lead to significant differences in machinability. The cutting forces and the resulting tool wear are thus positively influenced, whereby longer tool life and higher surface integrities can be achieved. The knowledge gained allows for instructions and recommendations for standards and processing guidelines, which should enable the safe and economical production of highly stressed steel components with non-critical, cost-reduced materials, especially for SMEs. T2 - MPA Seminar Stuttgart CY - Stuttgart, Germany DA - 08.10.2024 KW - Ultrasonic assisted milling KW - Surface integrity PY - 2024 AN - OPUS4-61972 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Witte, Julien T1 - Optimizing residual stresses in additively manufactured high-performance materials N2 - The integration of modern high-performance materials in combination with additive manufacturing (AM) has revolutionized the approach to lightweight construction across diverse applications. This study explores the synergy between these materials and additive manufacturing (AM), focusing on their unique properties to engineer resource-efficient structures. Despite these advancements, machining these hard-to-cut materials such as iron-aluminide for safety-critical components remains challenging due to increased tool wear and compromised surface integrity. This research focuses on overcoming these challenges through the application of ultrasonic-assisted milling (USAM), a hybrid machining process exhibiting significant potential. By incorporating ultrasonic oscillations along the milling tool axis, USAM minimizes tool and component surface loads, enhancing tool life and producing defect-free, homogeneous surfaces with reduced roughness parameters. This investigation centers on the influence of ultrasonic-assisted milling on residual material stresses, crucial for component performance under load. In contrast to conventional milling generating tensile stresses, USAM induces advantageous compressive residual stresses, potentially enhancing the component's crack resistance. The study employs experimental variations in ultrasonic amplitude during the machining process to identify optimal parameters for achieving maximum compressive stresses. In addition, the depth profile of these residual stresses on the surface is investigated, which provides more detailed insights into their distribution and possible effects. This research not only contributes to the evolving environment of innovative manufacturing technologies, but also places particular focus on the central role of residual stresses in the performance and reliability of safety-critical AM components. The results not only contribute to a better understanding of ultrasonic-assisted milling, but also provide crucial guidance for the design of components that can withstand the challenges of real-world applications. T2 - European Conference on Surface Integrity 11 CY - Prague, Czech Republic DA - 03.06.2024 KW - Ultrasonic-assisted milling KW - Additive manufacturing KW - High-performance materials KW - Surface integrity KW - Residual stresses depth profile PY - 2024 AN - OPUS4-62026 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wandtke, Karsten A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas A1 - Scharf-Wildenhain, Ronny A1 - Hälsig, Andre A1 - Kromm, Arne A1 - Hensel, J. T1 - Fertigungsbedingte Beanspruchungen und Kaltrisssicherheit in generativ gefertigten Bauteilen aus hochfesten Feinkornbaustählen N2 - Additive Fertigungsverfahren wie das Direct Energy Deposition-Arc (DED-Arc) oder Wire Arc Additive Manufacturing (WAAM) ermöglichen die effiziente Herstellung gewichtsoptimierter, endkonturnaher Bauteile im modernen Stahlbau. Steigerungen der Effizienz können durch den Einsatz hochfester Stähle erreicht werden, insbesondere durch Verringerung von Wandstärken und Bauteilgewicht sowie signifikante Einsparung von Kosten, Zeit und Ressourcen. DED-Arc Schweißzusatzwerkstoffe sind bereits auf dem Markt verfügbar, allerdings fehlen Richtlinien und quantitative Kenntnisse über die schweißbedingte Beanspruchung während der Fertigung und im Betrieb, welche den industriellen Einsatz stark limitieren. In einem gemeinsamen Projekt der BAM und der Technischen Universität Chemnitz wurden die wesentlichen Einflüsse und komplexen Wechselwirkungen von Werkstoff, Fertigungsverfahren, Konstruktion und Bearbeitungsschritten auf die Eigenspannungen untersucht. Ziel war es, den stahlverarbeitenden Anwendern, insbesondere KMU, eine risssichere und beanspruchungsgerechte Herstellung und Modifizierung von Bauteilen und Halbzeugen aus hochfesten Feinkornbaustahl unter Verwendung MSG-basierter generativer Verfahren zu ermöglichen. T2 - DVS Innovationstage 2024 CY - Düsseldorf, Germany DA - 10.04.2024 KW - Feinkornbaustähle KW - Additive Fertigung KW - Kaltrisssicherheit KW - Direct Energy Deposition-Arc (DED-Arc), Wire Arc Additive Manufacturing (WAAM) PY - 2024 AN - OPUS4-61934 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gräbner, Maraike T1 - The evaluation of the impact of alloy modification on the wear protection coatings made of Ni- and Co-based materials and the examination of surface machinability through the ultrasonic milling process N2 - The development of technologies for climate-neutral energy generation is an important contribution to the reduction of greenhouse gases, whereby the efficient use of material systems is a key factor. Wear-resistant coatings are required for highly efficient and economical steel components in plant, process and power plant engineering to withstand the high corrosive, tribological, thermal and mechanical stresses. Co alloys are utilized as wear protection coatings for steel components that are customized to the specific application. The research area of interest is the substitutability of Co alloys with Ni-based wear protection systems. This research endeavour considers the price and supply uncertainties as well as the escalating demands on corrosive load-bearing capacity at elevated temperatures. The wear-resistant alloys NiMoCrSi (Colmonoy C56) and CoMnCrSi (Tribaloy T400) have been modified through various alloying additions and subsequently applied to a carbon-manganese steel S355 using the Plasma Arc Transferred Arc (PTA) welding process. The influence of the alloying additions on the microstructure as well as on the formation of the hard phases of the build-up welds is compared. The inclusion of the alloying element Nb, for instance, results in the formation of a more refined hard phase and reduces the machining force required for the C56 and T400. The incorporation of Al results in an enhancement of the cutting forces for the C56, as the hard phases exhibit more needle-like structures. Al reduces the cutting forces of the T400. The wear potential of the modified build-up welds of the C56 and T400 is also being examined In the industrial sector, there is a growing demand for functional surfaces of superior quality. Therefore, it is imperative to ensure the machinability of the wear protection layers to achieve clearly defined contours. The machinability of the build-up welds is investigated using ultrasonic milling. The optimization of the demanding machining conditions through alloy modifications of the Co- and Ni-based alloys without impairing the wear protection potential and using the ultrasonic-assisted milling process is a joint project of BAM and ISAF at Clausthal University of Technology (Fosta P1550/IGF 21959 N). T2 - ICMCTF CY - San Diego, CA, USA DA - 19.05.2024 KW - Ultrasonic assisted milling KW - Surface integrity PY - 2024 AN - OPUS4-62358 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Treutler, Kai T1 - Additive Manufacturing of Iron Aluminides: Microstructure, Machinability, and Surface Integrity N2 - The increasing global focus on energy and resource efficiency has stimulated a growing interest in additive manufacturing. AM offers economic advantages and enables an efficient use of materials. However, AM components often require subsequent mechanical post-processing, such as machining (e.g. milling), to achieve the final contours or surfaces. This is a particular challenge due to the heterogeneous and anisotropic nature of AM structures, which affect machining and the resulting component properties. High-performance materials such as iron aluminide represent a promising alternative to conventional high-temperature materials with a significant economic advantage. However, the strength and hardness properties, which are advantageous for applications in highly stressed lightweight components, pose a challenge for economical machining in addition to the AM microstructure properties. The difficult-to-cut material causes accelerated tool wear and insufficient surface quality. This study shows that crack-free additive manufacturing of the three-component system of iron-nickel-aluminum is possible and advantages in terms of machinability compared to FeAl-AM components are achieved. The more homogeneous microstructure leads to a reduction in cutting forces, with positive effects on the machinability and optimized surface integrity. Ultrasonic assisted milling (USAM) offers great potential to address the major challenges posed by difficult-to-cut materials and additively manufactured weld structures. Therefore, this study focuses on assessing the transferability of previous positive results by USAM to the selected iron aluminide alloys. The machinability of the aluminides is analyzed by varying significant influencing variables in finish milling experiments and evaluated in terms of the loads on the tool and the resulting surface integrity. T2 - Intermediate Meeting of IIW CY - Online meeting DA - 13.03.2024 KW - Additive manufacturing KW - Surface-integrity KW - Iron-aluminide KW - Ultrasonic-assisted milling KW - Difficult-to-cut KW - Tool wear PY - 2024 AN - OPUS4-62294 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne A1 - Thomas, Maximilian A1 - Liepold, Philipp A1 - Kannengießer, Thomas A1 - Schröpfer, Dirk T1 - Einfluss der Schweiß- und Prüfparameter bei der Heißrissbewertung hochfester Schweißzusatzwerkstoffe N2 - Die Heißrissneigung beim Schweißen kann mittels einer ganzen Reihe von Prüfverfahren ermittelt werden. Eine etablierte Methode ist die sogenannte Varestraint-Prüfung, welche auch an der Bundesanstalt für Materialforschung und -prüfung (BAM) als modifizierter Varestraint/Transvarestraint-Test (MVT) zum Einsatz kommt. Die Ergebnisse von Varestraint-Prüfungen hängen jedoch stets in unter-schiedlichem Maße von der individuellen Prüfmaschinenauslegung und den verwendeten Prüfparametern ab. Dies kann zu einer uneinheitlichen Bewertung des Rissverhaltens führen, wenn die Risslänge konventionell als Kriterium für die Rissneigung herangezogen wird. Scheinbare Abhängigkeiten von Prozessparametern erschweren dann die Interpretation der Ergebnisse. Eine neuartige Bewertungsmethodik entkoppelt den Maschineneinfluss vom Materialverhalten und verwendet die Dehnrate als Risskriterium. T2 - 5. Symposium Materialtechnik CY - Clausthal-Zellerfeld, Germany DA - 23.02.2023 KW - Heißrisse KW - Varestraint-Test PY - 2023 SN - 978-3-8440-9105-2 SN - 2364-0804 VL - 12 SP - 357 EP - 365 PB - Shaker CY - Düren AN - OPUS4-57993 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Treutler, K. T1 - Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten N2 - Die additive Fertigung (AM) durch schweißtechnische Verfahren eröffnet vielfach ökonomische Vorteile für eine ressourceneffiziente Bauteilherstellung. Gerade hinsichtlich der Homogenität und Anisotropie der resultierenden Schweißgefüge und den damit verbundenen Eigenschaften gibt es noch offene Fragestellungen. Die Einstellung der finalen Bauteilgeometrie und Oberflächengüte erfordert den komplementären Einsatz abtragender Fertigungsschritte. Hochleistungslegierungen auf der Basis von Nickel oder Kobalt sind aufgrund ihrer niedrigen Wärmeleitfähigkeit verbunden mit hoher Festigkeit und Zähigkeit schwer spanbar. Eine gezielte Gefügebeeinflussung mittels Modifikation der AM-Schweißzusatzwerkstoffe und der Einsatz des ultraschallunterstützten Fräsens (US) bietet das Potential insgesamt die Zerspanungssituation zu verbessern. Dieser Lösungsansatz unter Gewährleistung des Erhalts der geforderten Werkstoff- bzw. Bauteileigenschaften ist Untersuchungsgegenstand eines Gemeinschaftsvorhabens (IGF-Nr. 20.979 N/DVS-Nr. 1.3211) der BAM und TU Clausthal/ISAF. Der vorliegende Beitrag stellt Ergebnisse für die beiden untersuchten FeNi- und CoCr-Legierungen sowie wesentliche Zusammenhänge zwischen Legierungsmodifikation, entstehender Gefügemorphologie und Zerspanungseigenschaften der mittels MAG additiv gefertigter Proben vor. Das größte Potential für die Modifikation zeigten Zr und Hf. Die Zulegierung in das Schweißgut erfolgte durch Beschichtung von Massivdrähten sowie durch Herstellung von Fülldrähten. T2 - DVS Congress - GST CY - Essen, Germany DA - 11.09.2023 KW - Legierungsmodifikation KW - Ultraschallunterstütztes Fräsen KW - Schwer spanbar KW - Metallschutzgasschweißen PY - 2023 AN - OPUS4-58379 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mohr, Gunther T1 - On the limitations of small cubes as test coupons for process parameter optimization in laser powder bed fusion of metals N2 - The capability to produce complexly and individually shaped metallic parts is one of the main advantages of the laser powder bed fusion (PBF LB/M) process. Development of material and machine specific process parameters is commonly based on results acquired from small cubic test coupons of about 10 mm edge length. Such cubes are usually used to conduct an optimization of process parameters to produce dense material. The parameters are then taken as the basis for the manufacturing of real part geometries. However, complex geometries go along with complex thermal histories during the manufacturing process, which can significantly differ from thermal conditions prevalent during the production of simply shaped test coupons. This may lead to unexpected and unpredicted local inhomogeneities of the microstructure and defect distribution in the final part and it is a root cause of reservations against the use of additive manufacturing for the production of safety relevant parts. In this study, the influence of changing thermal conditions on the resulting melt pool depth of 316L stainless steel specimens is demonstrated. A variation of thermo-graphically measured intrinsic preheating temperatures was triggered by an alteration of inter layer times and a variation of cross section areas of specimens for three distinct sets of process parameters. Correlations between the preheating temperature, the melt pool depth, and occurring defects were analyzed. The limited expressiveness of the results of small density cubes is revealed throughout the systematic investigation. Finally, a clear recommendation to consider thermal conditions in future process parameter optimizations is given. T2 - Icaleo 2023 CY - Chicago, IL, USA DA - 16.10.2023 KW - Additive manufacturing KW - Heat accumulation KW - Thermal history KW - In situ monitoring KW - Representative specimens KW - Thermography PY - 2023 AN - OPUS4-58656 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mohr, Gunther T1 - On critical shifts of the process window due to heat accumulation in laser powder bed fusion N2 - Safety-critical applications of products manufactured by laser powder bed fusion (PBF-LB/M) are still limited to date. This is mainly due to a lack of knowledge regarding the complex relationship between process, structure, and resulting properties. The assurance of homogeneity of the microstructure and homogeneity of the occurrence and distribution of defects within complexly shaped geometries is still challenging. Unexpected and unpredicted local inhomogeneities may cause catastrophic failures. The identification of material specific and machine specific process parameter windows for production of fully dense simple laboratory specimens is state of the art. However, the incorporation of changing thermal conditions that a complexly shaped component can be faced with during the manufacturing process is often neglected at the stage of a process window determination. This study demonstrates the tremendous effect of changing part temperatures on the defect occurrence for the broadly used stainless steel alloy AISI 316L. Process intrinsic variations of the surface temperature are caused by heat accumulation which was measured by use of a temperature adjusted mid-wavelength infrared (MWIR) camera. Heat accumulation was triggered by simple yet effective temporal and geometrical restrictions of heat dissipation. This was realized by a variation of inter layer times and reduced cross section areas of the specimens. Differences in surface temperature of up to 800 K were measured. A severe development of keyhole porosity resulted from these distinct intrinsic preheating temperatures, revealing a shift of the process window towards unstable melting conditions. The presented results may serve as a warning to not solely rely on process parameter optimization without considering the actual process conditions a real component is faced with during the manufacturing process. Additionally, it motivates the development of representative test specimens. T2 - The 76th IIW annual assembly and international conference on welding and joining CY - Singapore DA - 16.07.2023 KW - Additive manufacturing KW - Laser powder bed fusion KW - Laboratory specimens KW - Process parameter optimization KW - Heat accumulation KW - Keyhole porosity KW - Infrared thermography PY - 2023 AN - OPUS4-58023 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael A1 - Kaiser, Sebastian T1 - Repair welding of pressurized in-service hydrogen pipelines: A review on current challenges and strategies N2 - As energy carrier of the future, green hydrogen can make a decisive contribution to a sustainable energy supply. In Europe concrete plans for a hydrogen pipeline grid already exist, as the so called “European Hydrogen backbone”. As building a completely new pipeline grid is economically not justifiable, a dual-way strategy of repurposing natural gas (NG) pipelines and newly built pipelines is intended. Long distance pipeline grids require regular maintenance and repairs. In that conection, for natural gas (NG) pipelines in-service welding is state of the art. Concepts such as hot-tapping (drilling into pressurized pipelines) and “stoppling” (sealing off pipeline sections after installing bypasses or pressure relieves) allow the repair of damaged pipeline sections or the installation of new branches without shutting the pipeline down. The EIGA 121/14 guideline already pointed out in 2014 that “a hydrogen hot-tap shall not be considered a routine procedure”. This shows that the determination of the transferability of these repair concepts to hydrogen pipelines is of utmost importance. Due to the degrading effects of hydrogen on mechanical proper-ties, commonly referred to as “hydrogen embrittlement” it is necessary to understand and investigate the occurring effects. In the special case of repair welding on in-service hydrogen pipelines an increased hydro-gen uptake due to a large heat input and microstructural changes in the material needs to be considered. For this reason, this paper gives an overview on existing weld repair concepts and its risks and limitations in terms of hydrogen absorption and possible embrittlement effects when transferred to hydrogen pipelines. The complexity lies in a large variety of materials (low alloyed steels), pipeline diameters and corresponding welded joints. The material compatibility of materials in used (repurposed NG-pipelines) and new condition must be investigated. Particularly for repurposed/used pipelines the effect of a pre-matured/corroded inner surface and sometimes insufficient documentation of the material “history” needs to be considered. An overview on ongoing and completed R&D-projects with respect to repair concepts for hydrogen pipelines and hydrogen effects on pipeline materials is given. T2 - 77th IIW Annual Assembly and International Conference, Meeting of Commission XI "Pressure Vessels and Piping" CY - Ixia, Rhodes, Greece DA - 07.07.2024 KW - Hydrogen KW - Repair welding KW - Pipelines KW - Study PY - 2024 AN - OPUS4-60673 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz T1 - Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten N2 - Die additive Fertigung mittels Schweißverfahren bietet große ökonomische Vorteile für eine ressourceneffiziente Bauteilherstellung. Offene Fragen bezüglich Homogenität, Anisotropie der Schweißgefüge und den damit verbundenen Bauteileigenschaften stehen einer wirtschaftlichen Verarbeitung oftmals im Wege. Finale Bauteilgeometrie und Oberflächengüte erfordern meist komplementäre subtraktive Fertigungsschritte. Werkstoffe für hochbelastbare Komponenten sind oftmals schwer spanbar. In einem Vorhaben der BAM und des ISAF wurde untersucht, wie die Modifikation der AM-Schweißzusätze und das ultraschallunterstützte Fräsen (US) die Zerspanungssituation verbessern. Der vorliegende Artikel stellt wesentliche Zusammenhänge zwischen Legierung, Gefüge und Zerspanung zweier schwer spanbarer Hochleistungslegierungen (FeNi und CoCr) dar. Großes Potenzial zeigte neben dem US die Modifikation mit Zr und Hf bei Zulegierung in das Schweißgut mittels Beschichtung von Massivdrähten bzw. Herstellung von Fülldrähten. T2 - Innovationstag 2024 CY - Düsseldorf, Germany DA - 10.04.2024 KW - Legierungsmodifikation KW - Ultraschallunterstütztes Fräsen KW - Additive Fertigung KW - Oberflächenintegrität PY - 2024 AN - OPUS4-59958 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Marzok, Ulrich A1 - Müller, Ralf A1 - Krauhausen, M. A1 - Burgstedt, F. A1 - Brode, W. T1 - Hochtemperatur shape screening keramischer Bauteile N2 - Ziel des Projekts war die Entwicklung eines Laser-Messmoduls, mit dessen Hilfe die Formänderung keramischer Bauteile während des Sinterns erfasst werden kann. Dabei sollten durch eine kontinuierliche und simultane Vermessung der Probenkontur und der Oberflächentemperatur während des Brennprozesses neue Daten zum Sinterverhalten gewonnen werden, die u. a. auch eine FE-Modellierung dieser komplexen Prozesse überprüfen und ergänzen können. Dieses Ziel sollte am Beispiel großformatiger niedrig sinternder keramischer Folien für LTCC-Anwendungen verfolgt werden. KW - Keramikherstellung KW - Sintern KW - Formmessung KW - Kontur KW - Lasermesstechnik PY - 2010 UR - http://edok01.tib.uni-hannover.de/edoks/e01fb12/685831345.pdf N1 - Schlussbericht (AZ: II D 5 – 25/06) zum Projekt im Rahmen des Programms "Unterstützung kleiner und mittlerer Unternehmen bei der Umsetzung von Innovationen in den Bereichen Messen, Normen, Prüfen und Qualitätssicherung" (MNPQ-Transfer) des Bundesministeriums für Wirtschaft und Technologie SP - 1 EP - 54 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-28373 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reinsch, Stefan T1 - Sintering and bloating phenomena of barium disilicate glass powders T2 - 88. Glastechnische Tagung DGG - ACerS GOMD 2014 CY - Aachen, Germany DA - 26.05.2014 PY - 2014 AN - OPUS4-30810 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sojref, Regine T1 - Fused Silica Containing Powders for Low Sintering (1650°C) Mullite-Zirconia Composites T2 - 23rd International Congress on Glass CY - Prague, Czech Republic DA - 01.07.2013 PY - 2013 AN - OPUS4-30851 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Ralf T1 - GlasDigital: Data-driven workflow for accelerated glass development N2 - lasses stand out by their wide and continuously tunable chemical composition and large variety of unique shaping techniques making them a key component of modern high technologies. Glass development, however, is still often too cost-, time- and energy-intensive. The use of robotic melting systems embedded in an ontology-based digital environment is intended to overcome these problems in future. As part of the German research initiative MaterialDigital, the joint project GlasDigital takes first steps in this direction. The project consortium involves the Fraunhofer ISC in Würzburg, the Friedrich Schiller University Jena (OSIM), the Clausthal University of Technology (INW), and the Federal Institute for Materials Research and Testing (BAM, Division Glasses) and aims to combine all main basic components required for accelerated data driven glass development. For this purpose, a robotic high throughput glass melting system is equipped with novel inline sensors for process monitoring, machine learning (ML)-based, adaptive algorithms for process monitoring and optimization, novel tools for high throughput glass analysis and ML-based algorithms for glass design, including software tools for data mining as well as property and process modelling. The talk gives an overview how all these tools are interconnected and illustrates their usability with some examples. T2 - HVG-DGG Fachausschuss I CY - Jena, Germany DA - 03.11.2023 KW - Glass KW - Robotic melting KW - Ontologie KW - Simulation KW - Workflow KW - Data Space PY - 2023 AN - OPUS4-60383 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chen, Ya‐Fan A1 - Arendt, Felix A1 - Bornhöft, Hansjörg A1 - de Camargo, Andréa S. S. A1 - Deubener, Joachim A1 - Diegeler, Andreas A1 - Gogula, Shravya A1 - Contreras Jaimes, Altair T. A1 - Kempf, Sebastian A1 - Kilo, Martin A1 - Limbach, René A1 - Müller, Ralf A1 - Niebergall, Rick A1 - Pan, Zhiwen A1 - Puppe, Frank A1 - Reinsch, Stefan A1 - Schottner, Gerhard A1 - Stier, Simon A1 - Waurischk, Tina A1 - Wondraczek, Lothar A1 - Sierka, Marek T1 - Ontology‐Based Digital Infrastructure for Data‐Driven Glass Development N2 - The development of new glasses is often hampered by inefficient trial‐and‐error approaches. The traditional glass manufacturing process is not only time‐consuming, but also difficult to reproduce with inevitable variations in process parameters. These challenges are addressed by implementing an ontology‐based digital infrastructure coupled with a robotic melting system. This system facilitates high‐throughput glass synthesis and ensures the collection of consistent process data. In addition, the digital infrastructure includes machine learning models for predicting glass properties and a tool for extracting patent information. Current glass databases have significant gaps in the relationships between compositions, process parameters, and properties due to inconsistent studies and nonconforming units. In addition, process parameters are often omitted, and even original literature references provide limited information. By continuously expanding the database with consistent, high‐quality data, it is aimed to fill these gaps and accelerate the glass development process. KW - Digitalisation KW - Data-driven glass development KW - Ontology PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-625844 DO - https://doi.org/10.1002/adem.202401560 SN - 1527-2648 SP - 1 EP - 12 PB - Wiley VHC-Verlag AN - OPUS4-62584 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Blaeß, Carsten A1 - Müller, Ralf T1 - Fast crack healing in glass-matrix composites with rigid filler percolation frameworks N2 - To ensure the durability of solid oxide fuel cell sealants, the understanding of the microstructural influence on viscous crack healing is essential. To this end, the effect of microstructure with respect to the spatial distribution of filler particles on viscous crack healing was studied with confocal laser scanning microscopy in glass-matrix composites (GMCs) made by mix-milling and sintering of sodalime magnesium silicate glass and Φ ≈ 6 vol% ZrO2 chemically inert rigid filler particles. This way, no change in Φ occurred during the crack healing treatments studied on Vickers indentation-induced radial cracks in polished GMC surfaces. Different microstructures were mimicked using different ZrO2 particle sizes for mix-milling. Unlike coarse ZrO2 particles, similar in size to the glass particle, fine ZrO2 particles, much smaller than the glass particles, form a rigid percolation framework (RPF) of ZrO2 filler particles around the former glass particles or glass particle agglomerates. For this RPF microstructure, crack healing was observed more readily as crack healing retardation phenomena like large-scale crack widening and crack tip rounding were strongly reduced, whereas narrow cracks could still heal locally within the glassy regions. KW - Crack healing KW - Glass matrix composite KW - Rigid percolation frameworks KW - Vickers indentation PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-625921 DO - https://doi.org/10.1111/jace.20386 SN - 0002-7820 SP - 1 EP - 10 PB - Wiley AN - OPUS4-62592 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quackatz, Lukas T1 - In situ Untersuchung der Phasenverteilung und der Schmelzbaderstarrung von Duplexstählen mittels laserinduzierter Plasmaspektroskopie (LIPS) N2 - Schweißprozesse von nichtrostenden Duplexstählen verursachen aufgrund hoher Abkühlungsraten und Änderungen der chemischen Zusammensetzung ein unausgewogenes Austenit (γ)/Ferrit (δ)-Verhältnis. Das verursacht eine Degradation der mechanischen Eigenschaften und der Korrosionsbeständigkeit. Die In-situ-Überwachung des Schweißbades soll mit Hilfe der laserinduzierten Plasmaspektroskopie (LIPS) realisiert werden. Ein großer Vorteil dieser Technik ist die hochgenaue zeit- und ortsaufgelöste Messung der chemischen Zusammensetzung während des Schweißens. Bisherige Untersuchungen haben ergeben, dass die LIBS-Methode geeignet ist, chemische Elemente während des Schweißens zu detektieren und eine Verteilung ausgewählter Elemente aufzuzeigen. Chemische Zusammensetzungen können mit vorab erstellten Kalibrierkurven dargestellt weerden. T2 - BMDK der Universität Magdeburg CY - Online Meeting DA - 17.06.2021 KW - LIBS KW - In situ KW - Duplex stainless steel KW - TIG welding PY - 2021 AN - OPUS4-52823 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mohr, Gunther T1 - Effects of inter layer time and build height on resulting properties of 316L stainless steel processed by laser powder bed fusion N2 - Das pulverbettbasierte selektive Laserstrahlschmelzen (engl. laser powder bed fusion, L-PBF) ist die am weitesten verbreitete additive Fertigungstechnologie für die Herstellung metallischer Komponenten. Unter der Vielzahl an Einflussfaktoren auf die Qualität und die mechanischen Eigenschaften von L PBF-Bauteilen hat die Zwischenlagenzeit (engl. inter layer time, ILT) bisher kaum Beachtung in der wissenschaftlichen Literatur gefunden, obwohl sie je nach Bauraumausnutzungsgrad stark variieren kann. In diesem Vortrag werden Ergebnisse einer Studie präsentiert, die den Einfluss der ILT in Kombination mit der Bauteilhöhe und unter Berücksichtigung verschiedener Volumenenergiedichten am Beispiel der austenitischen Stahllegierung AISI 316L untersucht. Die Fertigungsprozesse wurden in situ mittels Thermographiekamera überwacht, sodass Informationen über das Abkühlverhalten der Bauteile während des Prozesses gewonnen werden konnten. Es wurden signifikante Effekte der ILT und der Bauteilhöhe auf Wärmeakkumulation, Mikrostruktur, Schmelzbadgeometrie und Härte festgestellt. Ferner konnte ein Anstieg von Defektdichten bei einem gegenseitigen Wechselspiel aus Bauteilhöhe und ILT aufgezeigt werden. Die Zwischenlagenzeit wurde somit als kritischer Faktor für die L-PBF-Fertigung von Realbauteilen identifiziert. T2 - Workshop In-situ Monitoring and Microstructure Development in Additive Manufactured Alloys CY - Online meeting DA - 19.04.2021 KW - Infrared thermography KW - Laser Powder Bed Fusion (L-PBF) KW - Selective Laser Melting (SLM) KW - Additive Manufacturing (AM) KW - Process monitoring PY - 2021 AN - OPUS4-52699 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ulbricht, Alexander T1 - Tales from Within: Residual Stress and Void Formation in LPBF 316L N2 - An unusual microstructure, inherent residual stresses and void formation are the three key aspects to control when assessing metallic parts made by LPBF. This talk explains an experiment to unravel the interlinked influence of the two mechanisms for the formation of residual stresses in LPBF: the temperature gradient mechanism and constricted solidification shrinkage. The impact of each mechanism on the shape and magnitudes of the residual stress distribution is described. Combined results from neutron diffraction, X-ray diffraction, computed tomography and in-situ thermography are presented. Also, influence of scan strategies as well as surface roughness of subjacent layers on void formation is shown. Results from computed tomography and in-situ thermography of a specimen dedicated to study the interaction of the melt pool with layers of powder underneath the currently illuminated surface are presented. T2 - 2nd Workshop on In-situ Monitoring and Microstructure Development in Additive Manufacturing CY - Online meeting DA - 19.04.2021 KW - Neutron diffraction KW - Laser powder bed fusion KW - In-situ thermography KW - Computed tomography KW - X-ray diffraction KW - Residual stress KW - Pore formation KW - AISI 316L PY - 2021 AN - OPUS4-52819 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Quackatz, Lukas A1 - Griesche, Axel A1 - Kannengießer, Thomas T1 - Spatially resolved EDS, XRF and LIBS measurements of the chemical composition of duplex stainless steel welds: A comparison of methods N2 - Duplex stainless steels (DSS) are used in all industries where corrosion problems play a major role. Examples include the chemical industry, the food industry and shipping industries. DSS have a balanced phase ratio of ferrite (α) and austenite (γ). Unlike single-phase stainless steels, DSS combine the advantages of these and can therefore fit many industry requirements, such as weight saving or high mechanical strength. When these steels are welded, alloying elements can burn off and condense as thin layers on cold surface regions. This loss of chemical elements can lead to changes in the microstructure. With the help of Laser-Induced Breakdown Spectroscopy (LIBS), chemical element distributions were visualized. The results were compared with those of conventional measurement methods, such as energy dispersive X-ray analysis (EDS) and X-ray fluorescence analysis (XRF), and the results from LIBS could be validated. LIBS is suitable as a fast, straightforward measurement method for producing line scans along the weld seam and provides spatially resolved information on accumulation phenomena of burned off alloying elements. LIBS is very well suited for the detection of sub-surface elements due to the exclusively superficial ablation of the material. In addition, the measurement method has been calibrated so that quantitative statements about element concentrations can also be made. T2 - EMSLIBS 2021 CY - Online Meeting DA - 25.11.2021 KW - LIBS KW - TIG welding KW - Duplex stainless steel KW - XRF KW - EDS PY - 2022 DO - https://doi.org/10.1016/j.sab.2022.106439 SN - 0584-8547 VL - 193 SP - 1 EP - 8 PB - Elsevier B.V. CY - Amsterdam AN - OPUS4-54837 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz T1 - Untersuchungsmethoden beim Fräsen additiv gefertigter schwer spanbarer Co Cr Legierungen N2 - Für den Anlagenbau werden hochbelastete Komponenten aus Co-Cr-Legierungen hergestellt. Dabei ist die Zerspanung so herausfordernd, dass additive Fertigungsschritte oft wirtschaftlicher sind. Diese bedingen aber vorwiegende heterogene, anisotrope Gefüge und Eigenschaften und bei nachfolgender Fräsbearbeitung unstetige Zerspankräfte und instabile Spanvorgänge. Hierbei können hybride Zerspanprozesse helfen, hohe Belastungen für Werkzeug und Werkstückoberfläche zu minimieren. Diesbezügliche Charakterisierungen erfordern speziell adaptierte Zerspanungsanalysen. Anhand eines Anwendungsbeispiels, bei dem eine Modifikation der Ausgangslegierung mit 1 % Hf erfolgte, wird die Wechselwirkung zwischen Gefügemorphologie und Fräsprozess dargestellt, der konventionelle mit einem hybriden ultraschallunterstützten Fräsprozess verglichen und die Charakterisierung des Werkzeugverschleißes anhand zweier verschiedener Fräser betrachtet. Analysen auftretender Prozesskräfte mittels Piezo-Mehrkomponenten-Dynamometer, der Werkzeugoszillation mittels Laser-Vibrometer und zusätzliche In-situ-Temperaturmessungen der Werkzeugschneiden mittels Highspeed-Pyrometer bilden den Kern der neuen Zerspanungsprüftechik. Die vorgestellten Untersuchungsmethoden bilden die Vorgänge bei der Zerspanung additiv gefertigter Werkstoffe detailliert und reproduzierbar ab. Sowohl Legierungsmodifikation als auch hybride Prozessbedingungen lassen gezielte Einflüsse zur deutlichen Verbesserung der Zerspanungssituation zu. T2 - Tagung Werkstoffprüfung 2021 CY - Online meeting DA - 02.12.2021 KW - Legierungsmodifikation KW - Ultraschallunterstütztes Fräsen KW - Plasma-Pulver-Auftragschweißen KW - Additive Fertigung KW - Co-Cr-Legierung PY - 2021 AN - OPUS4-54903 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz T1 - Optimisation of surface residual stresses using hybrid milling processes for additive manufactured Ni alloy components N2 - Ni alloys are cost intensive materials and generally classified as difficult-to-cut materials. However, machining of these materials is needed especially in case of alloy 36 (1.3912), which is commonly used in mould construction for the production of fibre-reinforced composites. With regard to repair, modification and manufacturing of such components, additive manufacturing offers significant economic advantages. Nevertheless, subsequent machining steps are needed to achieve the final component contour and defined surface conditions. Dependent on the material and machining process conditions, detrimental tensile residual stresses may be the result on the machined surface, having negative impact on the component performance and safety. Recent studies exhibited that hybrid machining processes, such as ultrasonic-assisted milling (USAM), are suitable for achieving favourable residual stress states at the surface of difficult-to-cut Ni-Cr alloys. In this investigation, wire arc additive manufactured (WAAM) specimens of alloy 36 were finish milled under different milling conditions. In addition to the machined surfaces condition and topology, the surface-near residual stresses were analysed using X-ray diffraction (XRD). Especially for low cutting speeds, significantly improved surface properties, roughness parameters and lower mechanical and microstructural degradations were found for the specimen machined with USAM compared to conventional milling. The improved surface integrity could furthermore be observed by a significant reduction of the tensile residual stresses in the surface boundary area. T2 - ICRS11, 11th International Conference on Residual Stresses CY - Nancy, France DA - 27.03.2022 KW - Surface integrity KW - Ultrasonic-assisted milling KW - Additive manufacturing KW - Ni alloy KW - Alloy 36 PY - 2022 AN - OPUS4-54904 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz T1 - Untersuchungsmethoden beim Fräsen additiv gefertigter schwer spanbarer Kobalt-Chrom-Legierungen N2 - Für den Anlagenbau werden hochbelastete Komponenten aus Co-Cr-Legierungen hergestellt. Dabei ist die Zerspanung so herausfordernd, dass additive Fertigungsschritte oft wirtschaftlicher sind. Diese bedingen aber vorwiegende heterogene, anisotrope Gefüge und Eigenschaften und bei nachfolgender Fräsbearbeitung unstetige Zerspankräfte und instabile Spanvorgänge. Hierbei können hybride Zerspanprozesse helfen, hohe Belastungen für Werkzeug und Werkstückoberfläche zu minimieren. Diesbezügliche Charakterisierungen erfordern speziell adaptierte Zerspanungsanalysen. Anhand eines Anwendungsbeispiels, bei dem eine Modifikation der Ausgangslegierung mit 1 % Hf erfolgte, wird die Wechselwirkung zwischen Gefügemorphologie und Fräsprozess dargestellt, der konventionelle mit einem hybriden ultraschallunterstützten Fräsprozess verglichen und die Charakterisierung des Werkzeugverschleißes anhand zweier verschiedener Fräser betrachtet. Analysen auftretender Prozesskräfte mittels Piezo-Mehrkomponenten-Dynamometer, der Werkzeugoszillation mittels Laser-Vibrometer und zusätzliche In-situ-Temperaturmessungen der Werkzeugschneiden mittels Highspeed-Pyrometer bilden den Kern der neuen Zerspanungsprüftechnik. Die vorgestellten Untersuchungsmethoden bilden die Vorgänge bei der Zerspanung additiv gefertigter Werkstoffe detailliert und reproduzierbar ab. Sowohl Legierungsmodifikation als auch hybride Prozessbedingungen lassen gezielte Einflüsse zur deutlichen Verbesserung der Zerspanungssituation zu. T2 - Bachelor-, Master-, Doktoranden-Kolloquium CY - Online meeting DA - 26.01.2022 KW - Ultraschallunterstütztes Fräsen KW - Legierungsmodifikation KW - Additive Fertigung KW - Werkzeugverschleiß PY - 2022 AN - OPUS4-54907 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quackatz, Lukas T1 - Rapid solidification during welding of duplex stainless steels – in situ measurement of the chemical concentration by Laser-Induced Breakdown Spectroscopy (LIBS) N2 - Nichtrostende Duplexstähle (DSS) werden häufig verwendet, insbesondere bei Anwendungen, die eine hohe Festigkeit in Verbindung mit einer hohen Korrosionsbeständigkeit in aggressiven Medien erfordern. Beispiele hierfür sind Kraftwerkskomponenten und maritime Anwendungen. Beim Schweißen dieser Stähle kann es zu lokalen Schwankungen in der chemischen Zusammensetzung kommen. Dies führt zu einer Ferritisierung des Werkstoffs und beeinträchtigt die mechanischen Eigenschaften der Bauteile. In dieser Arbeit wurden Versuche zum Wolfram-Inertgas-Schweißen (WIG) mit DSS durchgeführt. Die Analyse der chemischen Zusammensetzung wurde in situ mit Hilfe der laserinduzierten Plasmaspektroskopie (LIBS) durchgeführt. Ziel der Arbeit ist es, die chemische Zusammensetzung in der Schweißnaht verschiedener DSS quantitativ zu messen und mögliche Einflüsse der Schweißparameter auf die Mikrostruktur des Werkstoffs zu ermitteln. Gemessen wurden die chemischen Konzentrationen der Hauptlegierungselemente Cr, Ni, Mn auf der Oberfläche der Probe während des Schweißprozesses und des Abkühlungsprozesses. Mn und Ni sind Austenitstabilisatoren, deren Gehalt beim Schweißen durch die Verwendung bestimmter hochlegierter Schweißzusatzwerkstoffe zunimmt. Die Spektren wurden alle 1,3 s in einem Abstand von etwa 2 mm aufgezeichnet. Während des Abkühlungsprozesses wurde der Ort der Messung nicht verändert. Die LIBS-Methode eignet sich nachweislich zur quantitativen Darstellung der chemischen Zusammensetzungen während des Schweißvorgangs. T2 - BMDK der Universität Magdeburg CY - Magdeburg, Germany DA - 19.05.2022 KW - LIBS KW - In situ measurement KW - Duplex stainless steel KW - TIG welding KW - Evaporation PY - 2022 AN - OPUS4-54865 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Fügetechnik in Wasserstofftechnologien Ein aktueller Überblick N2 - Der Vortrag gibt einen kurzen Überblick über die Bedeutung der Fügetechnik in Wasserstofftechnologien und über zukünftige Herausforderungen. Fügetechnologien, insbesondere die Schweißtechnik, haben dabei wesentliche Bedeutung für die Umsetzung von technischen Komponenten der Wasserstofftechnologien. Forschungsschwerpunkte ergeben sich insbesondere für die Erzeugung und den Transport des Wasserstoffs. T2 - Vortragsreihe des DVS Bezirksverbandes Mannheim-Ludwigshafen CY - Online meeting DA - 27.04.2023 KW - Wasserstoff KW - Schweißen KW - Studie PY - 2023 AN - OPUS4-57411 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Bewertung und Vermeidung von schweißverarbeitungsbedingten Rissen in hochfesten Baustählen N2 - Die vorliegende Präsentation fasst die Ergebnisse von drei laufenden bzw. beendeten AiF/IGF-Projekten zusammen, die über die Forschungsvereinigung Stahlanwendung FOSTA e.V. an der BAM bearbeitet wurden zum Thema: Bewertung und Vermeidung von schweißverarbeitungsbedingten Rissen in hochfesten Baustählen. T2 - FOSTA Tagung: Hochfester Stahl im Stahl und Anlagenbau CY - Essen, Germany DA - 16.05.2023 KW - Studie KW - Schweißen KW - Hochfester Stahl KW - Riss KW - Forschung PY - 2023 AN - OPUS4-57517 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Rimon, Hasia A1 - Rabin, Ira ED - Fuller, R.E. ED - Lange, A. T1 - Conservation of the Dead Sea Scrolls N2 - The current state of preservation of the DSS results from the synergetic effect of various factors such as great age, post-discovery treatments, poor storage conditions, environmental influences and exhibitions. With rare exceptions, neither the initial state nor a list of the treatments performed on each DSS fragment is known. Reconstruction of the individual fragment history will have to rely upon advanced analytical techniques to identify the treatments and their effects. Management of the scrolls may be divided roughly into three periods: a) the scholarly archiving period, from 1948 to the mid-1960s; b) first attempts at conservation, from the mid-1960s to late-1980s; c) Israel Antiquities Authority Scrolls Lab, from 1991 onwards. KW - Preservation KW - Dead Sea Scrolls PY - 2023 SN - 2468-3027 VL - 3D SP - 102 EP - 105 PB - Brill CY - Leiden / Boston AN - OPUS4-58910 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Rabin, Ira ED - Russel, R.E. ED - Lange, A. T1 - Ancient Inks N2 - In the last decade scientists and scholars have accumulated more knowledge on black ink used for writing in Antiquity and the early Middle Ages. Ready availability of non-destructive testing instruments employed in interdisciplinary projects on historic manuscripts have made it possible to determine the composition of ink and to compare it with the extant records. KW - Writing Ink KW - Antiquity PY - 2023 SN - 2468-3027 VL - 3D SP - 117 EP - 120 PB - Brill CY - Leiden / Boston AN - OPUS4-58913 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gräbner, Maraike T1 - Process optimisation for realisation of crack-free Ni-based wear protection coatings and assessment of machinability by subsequent milling processes to produce defined surfaces N2 - Reducing CO2 emissions to 62 percent up to 2030 and achieving greenhouse neutrality up to 2050 are the key goals of the EU's climate protection legislation. The expansion of technologies for climate-neutral energy generation is not the only important contribution to reducing greenhouse gases, the efficient use of material systems is also a key factor. In the area of plant engineering, steel components are provided with a wear-protection coating for efficient use to protect them against corrosive, tribological, thermal and mechanical stresses. The wear-protection coatings are primarily made of Co alloys, which are to be replaced by alternative materials, such as nickel alloys, because of the poor working conditions regarding the extraction of the cobalt and because of the health risks. In terms of corrosion behavior, many applications require a crack-free wear protection layer and additional machining. Machining by milling is not economical for wear materials, especially for SME because of the high tool wear, but it is essential to produce defined surfaces with high quality. Alloy modifications of the filler metals for nickel-based plasma deposition welded wear protection coatings and the use of innovative ultrasonic-assisted milling processes are examined to determine how more favorable machinability can be achieved without reducing the wear protection potential. The focus is on the NiCrSiFeB alloy, which is intended to replace CoCr alloys in the area of screw machines. The modification of hard facing layers in terms of microstructure and precipitation morphology as well as suitability for machining is investigated and compared with the CoCr alloy. In this aspect, the alloy modifications are generated by a PTA process by systematically adjusting the preheating and interpass temperatures, a crack-free wear-resistant layer can be generated, which is subsequently machined by a milling process. In addition to the crack-free properties, the microstructure, the bonding as well as the mixing between the NiCrFeB alloy and a 1.8550 as well as between the CoCr alloy and a 1.4828 are analyzed and compared in the joining areas. In addition, heating and cooling rates are determined and a chemical analysis of the weld metals is performed. This study provides important knowledge about the differences between NiCrFeB alloy and CoCr alloys in terms of microstructure morphology, bonding and mixing behavior in the joining zones to the basic material. T2 - 3rd International Conference on Advanced Joining Processes CY - Braga, Portugal DA - 19.10.2023 KW - Legierungsmodifikation KW - Auftragschweißen KW - Ultraschallunterstütztes Fräsen KW - Zerspankräfte PY - 2023 AN - OPUS4-59088 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Bauteilversuch zur Bewertung der wasserstoffunterstützten Rissanfälligkeit geschweißter, dickwandiger Offshore Gründungsstrukturen N2 - Offshore-Windenergieanlagen erfordern Gründungskonzepte aus unterpulver-(UP-)geschweißten Dickblechen (bspw. der Güte S420ML). Während der Schweißfertigung kann eine zeitverzögerte wasserstoffunterstützte Kaltrissbildung auftreten, deren Bewertung aufgrund der Bauteilgröße von Offshore-Strukturen sehr komplex ist. Deswegen wurde eine bauteilähnliche Geometrie (Mock-Up) entwickelt, um reale Steifigkeitsverhältnisse auf den Labormaßstab zu übertragen. Zusätzliche Versteifungen simulieren die Wirkung einer Einspannung bzw. Schrumpfbehinderung der Schweißnaht. Über die Verwendung von Schweißpulvern mit definierter Feuchte wurden zudem ein Extremszenario der Wasserstoffaufnahme simuliert. Entsprechend der vorgegebenen Mindestwartezeit für die ZfP von bis zu 48 h wurde die Schweißnaht zerstörungsfrei mit Phased-Array-Ultraschall-Prüfung (PAUT) geprüft und die Eigenspannungen über Röntgendiffraktometrie (XRD) bestimmt. Zusätzlich wurde die Wasserstoffverteilung in der Schweißverbindung numerisch simuliert. Außer zulässigen Defekten (wie Poren), wurde keine verzögerte Kaltrissbildung in den Mock-Ups festgestellt, was auf hohe Rissbeständigkeit hindeutet. T2 - Tagung Werkstoffprüfung 2023 CY - Berlin, Germany DA - 23.11.2023 KW - Kaltrissbildung KW - Wasserstoff KW - Offshore KW - Bauteilversuch KW - Imperfektion PY - 2023 AN - OPUS4-58907 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nehring, Grzegorz T1 - Breaking the limits of the non-destructive instrumental analysis of writing inks N2 - The ink analysis protocol developed through cooperation between the Bundesanstalt für Materialforschung und -prüfung in Berlin and the Centre for the Study of Manuscript Cultures at the University of Hamburg involves the use of imaging techniques for ink screening, followed by spectroscopic analysis. In our presentation, we will begin by briefly reviewing the history of writing inks and discussing the three main categories: carbon-based inks, plant, and iron-gall inks. We will address their chronology, precursors, and mixed forms, as well as the features that allow for their identification. Then, we will present the techniques we use in ink analysis, whereby we would like to highlight the limitations, advantages, and disadvantages of each approach. Finally, we will discuss the new mass-spectrometric method based on micro-sampling and using atmospheric solid analysis probe (ASAP). T2 - Future of the Past CY - Torun, Poland DA - 14.06.2023 KW - Ink analyses KW - Spectroscopy KW - Mass spectroscopy PY - 2023 AN - OPUS4-58882 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Giese, Marcel T1 - Mashining of wear resistant materials by means of ultrasonic assisted milling N2 - The long-term global goals of achieving almost net zero carbon emissions in the next decades are closely linked to the development of highly efficient components in plant, process and energy engineering, and their sustainable and resource-saving production. Plant components must increasingly withstand tribological loads in addition to high thermal, mechanical, and corrosive stresses. Such combined stresses demand high-performance alloys economically tailored to the application for wear protection and components produced as semi-finished products, via additive manufacturing (AM) or claddings via deposition welding. For instance, the protection of special components made of less cost-intensive materials, e.g., steel in process engineering for screw machines or exhaust gas separation, is feasible applying cost-intensive Ni- or Co-based hard-phase claddings. Today an increasing number of above-mentioned applications demand precise finishing machining of components to ensure defined compact surfaces with a high integrity and complex contours. Contour milling is standard process for finishing machining of metals. Especially, the desired properties of wear resistant materials (e.g., high strength, hard precipitations) imply significant challenges for milling processes and tools, leading frequently to uneconomic milling conditions due to intolerable high tool wear and surface defects. Inhomogeneous, anisotropic weld structures due to cladding or AM of wear resistance alloys lead to further deteriorations of milling processes due to unstable milling conditions and process forces during chip removal. To tackle these challenges, already several approaches exist, (1) to enhance machinability of the claddings by alloy modifications to specifically influence solidification and hard phases morphology (precipitation shape, size, distribution) and (2) to achieve significant improvements of the machining situation (e.g., increase of tool life and surfaces integrity) by means of modern hybrid machining processes such as ultrasonic-assisted milling. This contribution shows a comprehensive overview of recent results with these promising approaches for additively welded Ni- CoCr-alloys. T2 - 24th International Conference on Wear of Materials CY - Banff, Alberta, Canada DA - 16.04.2023 KW - Ultrasonic assisted milling KW - Surface integrity PY - 2023 AN - OPUS4-58944 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erxleben, Kjell T1 - Assessment of in-service welding conditions for pressurized hydrogen pipelines via component test N2 - Hydrogen is the energy carrier of tomorrow for a fossil-free future. This requires a reliable transport infrastructure capable of transporting large quantities of hydrogen. In addition to the construction of new pipelines, the conversion of existing natural gas (NG) networks is an essential part of global hydrogen strategies. The transport of hydrogen is fundamentally different from that of NG, as hydrogen can be absorbed into the pipeline material. Given the known effects of hydrogen embrittlement, the compatibility of the materials for the proposed pipelines (typically low alloy steels in a wide range of strengths and thicknesses) must be investigated. However, pipelines require frequent maintenance, repair, or the need to install additional outlets. In some cases, it is necessary to perform welding on or to the pipelines while they are in-service, i.e. with active gas flow under high pressure. This in-service welding poses challenges for hydrogen operations in terms of additional hydrogen absorption during welding and material compatibility. The challenge can be roughly divided into the possible austenitization of the inner pipe material exposed to hydrogen, which can lead to sufficient hydrogen absorption, and the welding itself, which causes an increased temperature range. Both lead to a significant increase in hydrogen solubility of the respective materials compared to room temperature. In this context, knowledge about welding on hydrogen pipelines is scarce due to the lack of operational experience. Fundamental experimental investigations are required to investigate the transferability from natural gas to hydrogen pipeline networks. For this reason, the present study presents a specially designed demonstrator concept for the realistic assessment of the welding process conditions. The demonstrator was designed ex-post sample extraction for quantification of the absorbed hydrogen concentration. For safety reasons, the required volume of pressurized hydrogen was limited by inserting a solid cylinder. Welding experiments on the DN50 and DN200 pressurized demonstrators showed an increased hydrogen uptake in the welded area of several ppm. T2 - Materials Week/Steel Innovation CY - Frankfurt am Main, Germany DA - 02.04.2025 KW - In-service KW - Hydrogen KW - Pipeline KW - Repair welding KW - Component test PY - 2025 AN - OPUS4-62941 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Balzer, R. A1 - Behrens, H. A1 - Waurischk, Tina A1 - Reinsch, Stefan A1 - Müller, Ralf A1 - Kiefer, P. A1 - Deubener, J. A1 - Fechtelkord, M. T1 - Water in Alkali Aluminosilicate Glasses N2 - To understand the influence of water and alkalis on aluminosilicate glasses, three polymerized glasses with varying ratios of Na/K were synthesized [(22. 5-x)Na2O-xK2O-22.5 Al2O3-55 SiO2 with x = 0, 7.5, and 11.25]. Subsequently, these glasses were hydrated (up to 8 wt% H2O) in an internally heated gas pressure vessel. The density of hydrous glasses linearly decreased with water content above 1 wt%, consistent with the partial molar volume of H2O of 12 cm3/mol. Near-infrared spectroscopy revealed that hydroxyl groups are the dominant species at water content of <4 wt%, and molecular water becomes dominating at water content of >5 wt%. The fraction of OH is particularly high in the pure Na-bearing glass compared to the mixed alkali glasses. 27Al magic angle spinning-NMR spectroscopy shows that aluminum is exclusively fourfold coordinated with some variations in the local geometry. It appears that the local structure around Al becomes more ordered with increasing K/Na ratio. The incorporation of H2O reinforces this effect. The differential thermal analysis of hydrous glasses shows a significant mass loss in the range of glass transition already during the first upscan, implying the high mobility of water in the glasses. This observation can be explained by the open structure of the aluminosilicate network and by the low dissociation enthalpy of H2O in the glasses (≈ 8 kJ/mol). The effect of the dissolved H2O on the glass transition temperature is less pronounced than for other aluminosilicate glasses, probably because of the large fraction of Al in the glasses. KW - NMR spectroscopy KW - Alkali aluminosilicate glasses KW - Water speciation KW - Glass transition KW - Infrared spectroscopy PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-509497 DO - https://doi.org/10.3389/fmats.2020.00085 VL - 7 SP - 85 AN - OPUS4-50949 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Marquardt, R. A1 - Biegler, M. A1 - Rethmeier, Michael T1 - Funktional gradierte Materialien auf Basis von Stellite und Stahl im Laserpulver-Auftragschweißen N2 - Das Hinzufügen von Stellite auf Stahl ist eine typische Vorgehensweise um Bauteile gegen Verschleiß und Korrosion zu schützen. Der Sprung in den Materialeigenschaften kann jedoch zu Rissen und somit zum Versagen der Beschichtung führen. Um die Lebensdauer von Beschichtungen zu erhöhen wird daher ein gradierter Übergang mit verschiedenen Materialpaarungen untersucht. T2 - 13. Fachtagung Verschleiss- und Korrosionsschutz von Bauteilen durch Auftragschweißen CY - Haale (Saale), Germany DA - 22.06.2022 KW - FGM KW - DED KW - AM KW - Functionally Graded Materials KW - Additive Manufacturing KW - Directed Energy Deposition PY - 2022 SP - 66 EP - 73 AN - OPUS4-55504 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Simón Muzás, Juan T1 - Weldability of PBF-LB/M Inconel 718 lattice structures by laser beam N2 - The present research focuses on the weldability of PBF-LB/M lattice structure parts of Inconel 718 by means of laser beam welding. The integration of complex and lightweight AM structures into assemblies employing conventional joining methods is challenging. During the welding process, dissipation of the laser heat input through thin-walled structures of these lightweight structures is strongly limited, resulting in heat accumulation, atypical cooling rates, and affecting weld geometry, quality of the joint and microstructure. PBF-LB/M parts have been manufactured in three characteristic build directions. They were all stress relieved, then a group of them were submitted to an additional solution annealing and the second group to a two-step aging treatment. Afterwards, these parts were welded to identical PBF-LB/M parts and to wrought ones in butt position. To gain insight into the welding temperature field and to explain segregation mechanisms, grain growth and asymmetries, thermocouples have been attached on the surface’s regions and struts nearby. Joining a lattice structure with a full material wrought sample results in clear asymmetric welds due to dissimilar heat dissipation on both sides of the seam. Selected pre-weld heat treatments have a crucial influence on the quality of the seam on the AM part. T2 - International Institute of Welding IIW 2023 Conference CY - Singapore DA - 16.07.2023 KW - Additive manufacturing (AM) KW - Laser-based powder bed fusion of metal (PBF-LB/M) KW - Laser beam welding KW - Lattice structure KW - Hybrid part KW - Heat treatment KW - Inconel 718 PY - 2023 AN - OPUS4-58017 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Suárez Ocaño, Patricia A1 - Agudo Jácome, Leonardo T1 - Oxidation Behavior of the AlMo0.5NbTa0.5TiZr Chemically Complex Alloy N2 - The chemically complex alloys that contain mostly refractory elements (rCCAs), may be highly resistant to heat and load, which makes them attractive candidates for use at extremely high temperatures associated with technological applications such as aeroengine turbines. However, the oxidation behavior remains an emerging field within the CCA community. The fully heat treated AlMo0.5NbTa0.5TiZr rCCA contains a dual-phase microstructure that resembles the γ/ γ’ pattern of the well-known Ni-base superalloys, however with a continuous Al-Zr-Ti-rich B2 ordered matrix embedding Mo-Nb-Ta-rach bcc precipitates. The question thus arises what is the oxidation behavior of this rCCA alloy? In this study, this question is addressed via in situ and ex situ X-ray diffraction (XRD) in dry and humid air in the 800–1000 °C regime. Electron microscopic investigations complement the findings. In situ synchrotron experiments were carried out at the KMC2 beamline of the Helmholtz Zentrum Berlin (HZB), with a wavelength of 1.5418 Å at 800 and 950 °C under dry and humid (≈ 40% rH, laboratory air) air for 12 h. Scanning and transmission electron microscopy was performed before and after exposure to spatially resolve the scale development ex situ. In general, 12 h exposure led to an oxide scale which internal oxidation reaches several tens of microns, and which is dominated by Zr-, Ti- and Mo-containing oxides although aluminum oxide was also always present. Main differences are observed between temperatures, while the humidity played a lesser role. T2 - International Conference on High Entropy Materials (ICHEM) 2023 CY - Knoxville, TN, USA DA - 18.06.2023 KW - High entropy superalloy KW - High temperature oxidation KW - In situ synchrotron diffraction KW - Electron microscopy PY - 2023 AN - OPUS4-63857 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zaiser, E. A1 - Fantin, Andrea A1 - Manzoni, Anna Maria A1 - Hesse, René A1 - Többens, D. M. A1 - Hsu, W.-C. A1 - Murakami, H. A1 - Yeh, A.-C. A1 - Pavel, M. J. A1 - Weaver, M. L. A1 - Zhu, H. A1 - Wu, Y. A1 - Vogel, F. T1 - Elucidating hierarchical microstructures in high entropy superalloys: An integrated multiscale study N2 - In this study, we examine a high entropy superalloy (HESA-Y1: Ni49.37Co20Cr7Fe4Al11.6Ti6Re1Mo0.5W0.5Hf0.03 at%), focusing on hierarchical microstructure formation and its effects on mechanical properties. Thermodynamic modeling using Thermo-Calc predicts equilibrium phase fractions, compositions, and transition temperatures,which are validated by experimental data from differential scanning calorimetry (DSC). Transmission electronmicroscopy (TEM) reveals that secondary aging induces nanometer-sized γ particles within γ’ precipitates, forming a hierarchical γ/γ’ microstructure. Atom probe tomography (APT) confirms supersaturation of γ’ precipitates with γ-forming elements (Co, Cr, Fe), driving γ particle formation, and measures interfacial widths between γ’ and γ phases. Partitioning coefficients derived from APT align with Thermo-Calc predictions for most elements. Vickers microhardness testing shows an increase of about 50 HV in the hierarchical microstructure compared to the conventional one. In situ synchrotron X-ray diffraction (XRD) from 25 to 750 ◦C determines a small, negative lattice misfit δ between γ and γ’ phases, suggesting enhanced microstructural stability, consistent with Thermo-Calc calculations. Our methodological approach enables measurement of the unconstrained lattice parameter of phase-extracted γ’ in a single-crystal XRD setup. Due to their small size and low volume fraction, γ particles do not produce distinct reflections in the X-ray diffractogram. Elucidating hierarchical microstructures across multiple scales, we establish that the presence of Re and Hf and controlled aging processes lead to enhanced mechanical properties, offering valuable insights for the design of advanced high entropy superalloys. KW - High entropy alloys KW - Transmission electron microscopy KW - X-ray diffraction KW - Superalloy PY - 2025 DO - https://doi.org/10.1016/j.matchar.2024.114642 VL - 220 SP - 1 EP - 13 PB - Elsevier Inc. AN - OPUS4-62348 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Manzoni, Anna Maria A1 - Mohring, Wencke A1 - Hesse, René A1 - Agudo Jácome, Leonardo A1 - Stephan-Scherb, C. T1 - Early material damage in equimolar CrMnFeCoNi in mixed oxidizing/sulfiding hot gas atmosphere N2 - The challenges to use more varied fuels at medium and high temperatures above 500 °C need to be addressed by tuning the materials toward a better resistance against increased corrosion. As a first step the corrosion processes need to be better understood, especially in the case of the unavoidable and highly corrosive sulfur-based gases. Herein, oxidation/sulfidation of an equimolar CrMnFeCoNi high-entropy alloy is studied at an early stage after hot gas exposure at 600 °C for 6 h in 0.5% SO2 and 99.5% Ar. The oxidation process is studied by means of X-ray diffraction, scanning and transmission electron microscopy, and supported by thermodynamic calculations. It is found that the sulfur does not enter the bulk material but interacts mainly with the fast-diffusing manganese at grain boundary triple junctions at the alloy surface. Submicrometer scaled Cr–S–O-rich phases close to the grain boundaries complete the sulfur-based phase formation. The grains are covered in different Fe-, Mn-, and Cr-based spinels and other oxides. KW - High entropy alloy KW - Sulfiding KW - Corrosion KW - Transmission electron microscopy PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-543495 DO - https://doi.org/10.1002/adem.202101573 SN - 1527-2648 SP - 1 EP - 8 PB - Wiley-VCH CY - Weinheim AN - OPUS4-54349 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Manzoni, Anna Maria T1 - Effect of a mixed atmosphere H2O-O2-SO2 on the oxidation kinetics and phase formation on CrMnFeCoNi and CrCoNi N2 - The high-temperature corrosion behaviors of the equimolar CrCoNi medium- and CrMnFeCoNi high-entropy alloy were studied in a gas atmosphere consisting of a volumetric mixture of 10% H2O, 2% O2, 0.5% SO2, and 87.5% Ar at 800 °C for up to 96 h. Both alloys were initially single-phase fcc structured and showed a mean grain size of ~50 µm and a homogeneous chemical composition. The oxide layer thickness of the Cantor alloy CrMnFeCoNi increased linearly with exposure time while it remained constant at ~1 µm for CrCoNi. A Cr2O3 layer and minor amounts of (Co,Ni)Cr2O4 developed on CrCoNi while three layers were detected on the Cantor alloy. These layers were a thin and continuous chromium rich oxide layer at the oxide/alloy interface, a dense (Mn,Cr)3O4 layer in the center and a thick and porous layer of Mn3O4 and MnSO4 at the gas/oxide interface. Additionally, a few metal sulfides were observed in the CrMnFeCoNi matrix. These results were found to be in reasonable agreement with thermodynamic calculations. T2 - ICHEM 2023 CY - Knoxville, TN, USA DA - 18.06.2023 KW - High entropy alloys KW - Chemically complex alloys KW - Corrosion KW - Mixed gas atmosphere PY - 2023 AN - OPUS4-57776 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bell, Jérémy T1 - Embedded sensor for the detection of TNT in surface and marine waters N2 - In 1945, the Potsdam Conference led to the decision to destroy a significant amount of ammunition from the warring parties of WWII. Dumping was considered the cheapest, quickest, and safest solution to dispose of unused ammunition. However, thin barrels or containers often leak after 50 years, allowing explosives to escape into the marine environment. As the effects of weapons chemicals on ecosystems are well-documented, it is becoming increasingly important to detect, recover and dispose of old ammunition. Physical techniques such as magnetometry and sonar are used to detect ammunition in the sea, but they do not provide chemical information. Detecting leaking organic contaminants like TNT or other explosives in water or soil requires high-end laboratory equipment like HPLC or GC-MS, making remote water testing virtually impossible. As an alternative, a miniaturized method for the selective and sensitive indication of TNT using fluorescence light-up sensing was developed. The visual identification of TNT with a nucleophile that forms a strongly absorbing charge transfer complex (CTC) is a well-known method. This CTC is formed by the attraction of an electron from the donor molecule by the electron-deficient aromatic ring. In this work, a TNT-based CTC was selectively formed by the addition of tetraoctylammonium acetate in N,N-diethylformamide and, as expected, showed strong absorption. Surprisingly, at room temperature, the CTC can be converted into a fluorescent product with an emission band centred at 577 nm. For the detection of TNT in water, a microfluidic chip made of polydimethylsiloxane (PDMS) is used for both the extraction and reaction steps. In addition to miniaturising the experimental steps, the optical system (fluorometer) has been integrated into an autonomous smartphone assembly capable of catalysing the photoreaction and analysing the fluorescence response. Taking advantage of the light-up response, TNT was still easily detectable down to 9.4 ng with the CMOS camera. Further evaluation of this analytical tool consisted of analyses of unfiltered and untreated surface water samples spiked directly with increasing concentrations of TNT to reflect different levels of contamination. LODs of 21 and 40 ng were found for samples from the Teltow Canal in Berlin (DEU) and the Baltic Sea near Greifswald (DEU). Such an analytical tool could be used to monitor water quality in the field, as the release of organic pollutants from munitions into surface and marine waters will become increasingly problematic and concentrations will continue to rise over the coming decades. T2 - ANAKON 2025 CY - Leipzig, Germany DA - 10.03.2025 KW - Explosives KW - Microfluidics KW - Smartphone KW - Sprengstoffe KW - Mikrofluidik KW - Sensor PY - 2025 AN - OPUS4-62767 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Buchholz, Michelle T1 - Dual Fluorescent Molecularly Imprinted Polymers (MIPs) for Detection of the Prevalent Anti-Inflammatory Drug Diclofenac N2 - Ensuring the purity of air and water is essential for the overall well-being of life on earth and the sustainability of the planet's diverse ecosystems. To achieve the goal of zero pollution, as outlined in the 2020 European Green Deal by the European Commission,[1] significant efforts are in progress. A key aspect of this commitment involves advancing more efficient and economically viable methods for treating wastewater. This includes the systematic monitoring of harmful pollutants such as heavy metals, microplastics, pesticides, and pharmaceuticals. One example is the presence of the anti-inflammatory drug diclofenac in water systems, primarily originating from its use as a gel or lotion for joint pain treatment. Diclofenac contamination in surface waters has been detected at approximately 10 μg L-1 (0.03 μM)[2] which is not solely due to widespread usage but also because of the drug's resistance to microbial degradation. Conventional wastewater treatment plants (WWTPs), which rely on biodegradation, sludge sorption, ozone oxidation, and powdered activated carbon treatment, struggle to efficiently remove diclofenac from wastewater.[3],[4] For instance, to enable WWTPs to efficiently monitor and optimize their processes, it would be advantageous to develop on-site detection and extraction methods for persistent pharmaceutical residues in aqueous samples. In this work, a sol-gel process was used to prepare Nile blue-doped silica nanoparticles (dSiO2-NPs) with a diameter of ca. 30 nm that were further functionalized to enable reversible-addition-fragmentation chain-transfer (RAFT) polymerization. To achieve fluorescence detection, a fluorescent monomer was used as a probe for diclofenac in ethyl acetate, generating stable complexes through hydrogen bond formation. The diclofenac/fluorescent monomer complexes were imprinted into thin molecularly imprinted polymer (MIP) shells on the surface of the dSiO2-NPs. Thus, the MIP binding behaviour could be easily evaluated by fluorescence titrations to monitor the spectral changes upon addition of the analyte. Doping the core substrate with Nile blue generates effective dual fluorescent signal transduction. This approach does not solely depend on a single fluorescence emission band in response to analyte recognition. Instead, it enables the fluorescent core to function as an internal reference, minimizing analyte-independent factors such as background fluorescence, instrumental fluctuation, and operational parameters.[5] Rebinding studies showed that the MIP particles have excellent selectivity towards the imprinted template and good discrimination against the competitor ibuprofen, with a discrimination factor of 2.5. Additionally, the limit of detection was determined to be 0.6 μM. Thus, with further optimization of the MIP, there is potential for the development of a MIP-based biphasic extract-&-detect fluorescence assay for simple, sensitive and specific sensing of diclofenac in aqueous samples down to the required concentrations of 0.03 μM. T2 - MIP2024: The 12th International Conference on Molecular Imprinting CY - Verona, Italy DA - 18.06.2024 KW - Sensor KW - Diclofenac KW - Molecularly Imprinted Polymers KW - Fluorescence KW - Pollutant PY - 2024 AN - OPUS4-60439 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Manzoni, Anna Maria T1 - Early Material Damage in Equimolar CrMnFeCoNi in Mixed Oxidizing/Sulfiding Hot Gas Atmosphere N2 - The challenges to use more varied fuels at medium and high temperatures above 500 °C need to be addressed by tuning the materials towards a better resistance against increased corrosion. As a first step the corrosion processes need to be better understood, especially in the case of the unavoidable and highly corrosive sulfur-based gases. In this work oxidation/sulfidation of an equimolar CrMnFeCoNi high entropy alloy is studied at an early stage after hot gas exposure at 600 °C for 6 h in 0.5% SO2 and 99.5% Ar. The oxidation process is studied by means of x-ray diffraction, scanning and transmission electron microscopy and supported by thermodynamic calculations. It is found that the sulfur does not enter the bulk material but interacts mainly with the fast-diffusing manganese at grain boundary triple junctions at the alloy surface. Sub-micrometer scaled Cr-S-O rich phases close to the grain boundaries complete the sulfur-based phase formation. The grains are covered in different Fe, Mn and Cr based spinels and other oxides. T2 - Priority Programme (Schwerpunktprogramm) Compositionally Complex Alloys - High Entropy Alloys (SPP CCA - HEA) CY - Bayreuth, Germany DA - 12.07.2022 KW - High entropy alloy KW - Corrosion KW - Sulfiding KW - Cantor alloy KW - Transmission electron microscopy PY - 2022 AN - OPUS4-55395 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lehmusto, Juho T1 - The effect of humidity on the initial oxidation of the refractory high-entropy superalloy AlMo0.5NbTa0.5TiZr N2 - Unlike conventional alloys, which typically consist of one main element, high-entropy alloys (HEAs) contain five or more principal elements. When compared with conventional alloys, HEAs may possess desirable properties such as improved strength/hardness, remarkable wear resistance, high structural stability, and notable oxidation resistance. However, due to the numerous possibilities of alloy composition, only a small fraction of HEAs has been characterized in terms of their mechanical and chemical properties. A refractory high-entropy superalloy AlMo0.5NbTa0.5TiZr, with its superalloy-like microstructure, belongs to the first group of a subclass of such Al-containing refractory HEAs that has recently drawn attention. The alloy has a nanoscale microstructure consisting of B2 and bcc phases, enabling high-temperature compressive strengths beyond conventional Ni-based alloys. This feature could improve turbine efficiency in the aerospace and power production industries. However, the microstructure has been reported to be sensitive to heat treatment after which it loses mechanical performance when the intragranular hexagonal Al-Zr-based intermetallic forms. This might be connected with the phase stability in the material. Then again, the addition of Al has been reported to improve the oxidation resistance of the material, but also that HEA materials tend to show pronounced zones of internal aging caused by diffusion during oxidation. These previous results imply that further research on the thermodynamic stability of the alloy is required. Furthermore, the oxidation behavior (both external and internal) and the role of humidity in the process are not fully understood. With such a multi-component material, the grain boundaries are expected to play a key role in the oxidation process, serving as short-circuit pathways for diffusion. To shed more light on the oxidation behavior of the AlMo0.5NbTa0.5TiZr alloy, experiments were carried out for 24 hours at 800 °C under both dry (21% O2 + 79% N2) and humid (8% O2 + 74% N2 + 18% H2O) atmospheres. After the experiments, the samples were characterized with XRD, SEM-EDS, and EPMA. The alloy oxidized rapidly under both studied atmospheres, resulting in a visibly oxidized region with a thickness of around 1.5 microns (dry) and 3.8 microns (humid). The porosity of the oxidized regions differs from one another: a thin layer of pores was detected in the outermost part of the oxidized zone under dry conditions, whereas the pores were distributed throughout the oxidized zone under humid conditions. Furthermore, the presence of humidity affected the phase formation. The grain boundaries, while still recognizable, differed visually from the grains in the as-received material, indicating the active role of grain boundaries during the oxidation. In addition, in the exposed samples, cracks along the grain boundaries were detected. Interestingly, cracks were also located within the grains. This could originate from the diffusion of species from the grains to the grain boundaries, which has changed the composition of grains. As a consequence, cracks formed most likely during cooling due to the Pilling-Bedworth effect. The formation of cracks suggested that the macro-scale homogeneity of the material may change during operation at high temperatures due to the active grain boundaries. T2 - High Temperature Corrosion and Oxidation 2023 Workshop CY - Marktheidenfeld, Germany DA - 25.09.2023 KW - High-Entropy superalloy KW - Oxidation behavior KW - Grain boundaries KW - Microstructure Evolution KW - High-Temperature Performance PY - 2023 AN - OPUS4-63850 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Suárez Ocano, Patricia T1 - Incipient Oxidation and Deformation Mechanisms of the Chemically Complex Alloy AlMo 0.5 NbTa 0.5 TiZr in the high temperature regime N2 - The development of refractory chemically complex alloys (rCCAs) has been explored for potential use in high temperature applications. An example of this is the AlMo0.5NbTa0.5TiZr alloy. It was named as “high entropy superalloy” as it resembles the well-known γ/γ’ microstructure in Ni-Base superalloys with cuboidal particles embedded in a continuous matrix. However, the continuous phase in Ni Base alloys is an fcc solution and the cuboidal γ’ precipitates present the L12 intermetallic structure. On the opposite, this CCA has a reversed microstructure where the continuous matrix is formed by an ordered B2 phase which contains cuboidal precipitates of a disordered BCC phase. Some of the most importat results of microstructural analysis, creep test and oxidation are presented in the following work. The as-cast sample shows a bcc/B2 structure with hexagonal phase precipitates in amorphous state whereas the annealed sample also shows a combination of these phases but with larger bcc precipitates and a fully crystallized hexagonal intermetallic. It was found that porosity was higher in the annealed samples (Kinkerdall effect) and the hardness was higher in samples with faster cooling rate due smaller nanostructure. Norton plots show both diffusion and dislocation controlled deformation, and it was found different kinetics between dry and humid air oxidation with the presence of spallation. T2 - CONVEMI 2021 (Venezuelan congress of microscopy and microanalysis) CY - Online meeting DA - 29.10.2021 KW - High entropy superalloys KW - Mechanical properties KW - Oxidation behavior KW - Microstructural analysis PY - 2021 AN - OPUS4-54382 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weinel, Kristina T1 - Heat-driven synthesis of gold nanoparticles from gold microparticles in an e-beam of an SEM N2 - The synthesis of gold nanoparticles from a microparticle precursor were done by illuminating the precursor with an e-beam in an SEM. To understand the driving physical mechanism, a model for thermodynamic calculation were set up and solved numerically. The results support not charging, but heat as the main mechanism. T2 - IFW annual PhD seminar CY - Görlitz, Germany DA - 22.10.2024 KW - Heat-driven synthesis KW - Scanning Electron Microscopy KW - Nanoparticle synthesis PY - 2024 AN - OPUS4-61834 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Vogel, F. A1 - Ngai, S. A1 - Zhou, X. Y. A1 - Zaiser, E. A1 - Manzoni, Anna Maria A1 - Wu, Y. A1 - Zheng, W. W. A1 - Zhang, P. A1 - Thompson, G. B. T1 - Tracking maze-like hierarchical phase separation behavior in a Fe-Si-V alloy N2 - Optimizing the properties of next-generation high-temperature and corrosion-resistant alloys is rooted in balancing structure-property relationships and phase chemistry. Here, we implement a complementary approach based on transmission electron microscopy (TEM) and atom probe tomography (APT) to ascertain aspects of hierarchical phase separation behavior, by understanding the microstructural evolution and the three-dimensional (3D) nanochemistry of a single crystal Fe79.5Si15.5V5.0 (at%) alloy. A maze-like hierarchical microstructure forms, in which a complex network of metastable disordered α plates (A2 phase) emerges within ordered α1 precipitates (D03 phase). The supersaturation in α1 (D03) precipitates with Fe and V drives the formation of α (A2) plates. The morphology of α (A2) plates is discussed concerning crystal structure, lattice misfit, and elastic strain. Phase compositions and a ternary phase diagram aid the thermodynamic assessment of the hierarchical phase separation mechanism via the Gibbs energy of mixing. A perspective on the stabilization of hierarchical microstructures beyond Fe79.5Si15.5V5.0 is elaborated by comparing hierarchical alloys. We find that the ratio of elastic anisotropy (Zener ratio) serves as a predictor of the hierarchical particles’ morphology. We suggest that the strengthening effect of hierarchical microstructures can be harnessed by improving the temporal and thermal stability of hierarchical particles. This can be achieved through phase-targeted alloying aiming at the hierarchical particles phase by considering the constituents partitioning behavior. Beyond Fe79.5Si15.5V5.0, our results demonstrate a potential pathway for improving the properties of high-temperature structural materials. KW - Atom probe tomography KW - Transmission electron microscopy KW - Hierarchical microstructure KW - Phase separation PY - 2023 DO - https://doi.org/10.1016/j.jallcom.2023.172157 SN - 0925-8388 VL - 968 SP - 1 EP - 17 PB - Elsevier B.V. AN - OPUS4-58343 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Oskolkova, Tatiana O. A1 - Matiushkina, Anna A1 - Borodina, Lyubov' N. A1 - Smirnova, Ekaterina S. A1 - Dadadzhanova, Antonina I. A1 - Sewid, Fayza A. A1 - Veniaminov, Andrey V. A1 - Moiseeva, Ekaterina O. A1 - Orlova, Anna O. T1 - FRET‐Amplified Singlet Oxygen Generation by Nanocomposites Comprising Ternary AgInS2/ZnS Quantum Dots and Molecular Photosensitizers N2 - Antibacterial photodynamic therapy (a‐PDT) has emerged as a promising non‐invasive therapeutic modality that utilizes the combination of a photosensitive agent, molecular oxygen, and excitation light to generate reactive oxygen species (ROS), demonstrating remarkable activity against multidrug‐resistant bacterial infections. However, the effective use of conventional photosensitizers is significantly limited by a number of their shortcomings, namely, poor water solubility and low selectivity. Herein, we present a novel biocompatible water‐soluble nanocomposite based on hydrophobic tetraphenylporphyrin (TPP) molecules and hydrophilic ternary AgInS2/ZnS quantum dots incorporated into a chitosan matrix as an improved photosensitizer for a‐PDT. We demonstrated that TPP molecules could be successfully transferred into chitosan solution while remaining primarily in the form of monomers, which are capable of singlet oxygen generation. We performed a detailed analysis of the Förster resonance energy transfer (FRET) between quantum dots and TPP molecules within the nanocomposite and proposed the mechanism of the singlet oxygen efficiency enhancement via FRET. KW - Nano KW - Particle KW - Quantum dot KW - Fluorescence KW - Synthesis KW - Optical spectroscopy KW - Energy transfer KW - Quality assurance KW - Lifetime KW - Quantum yield PY - 2024 DO - https://doi.org/10.1002/cnma.202300469 SN - 2199-692X VL - 10 IS - 3 SP - 1 EP - 11 PB - Wiley AN - OPUS4-59728 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tavernaro, Isabella T1 - (Nano-)Partikel-Tracking-Analyse (PTA/NTA) N2 - Einführung in die Partikelgrößenbestimmung von (Nano)Materialien mittels NTA/PTA. Normative Grundlagen (ISO 19430:2016 und ASTM E2834), Messprinzip, Messgeräte, Einflussfaktoren und Besonderheiten, Implementierung, Informationsgehalt der Daten, Reporting. T2 - BAM Akademie: Info-Tage "NANO OR NOT NANO" CY - Online meeting DA - 16.02.2023 KW - Partikelgrößenbestimmung KW - Partikelkonzentration KW - Nano KW - Standardisierung KW - Brownsche Molekularbewegung KW - Lichtstreuung PY - 2023 AN - OPUS4-59132 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Grauel, Bettina A1 - Würth, Christian A1 - Homann, C. A1 - Krukewitt, Lisa A1 - Andresen, Elina A1 - Roik, Janina A1 - Recknagel, Sebastian A1 - Haase, M. A1 - Resch-Genger, Ute T1 - Volume and surface effects on two-photonic and three-photonic processes in dry co-doped upconversion nanocrystals N2 - Despite considerable advances in synthesizing high-quality core/shell upconversion (UC) nanocrystals (NC; UCNC) and UCNC photophysics, the application of near-infrared (NIR)-excitable lanthanide-doped UCNC in the life and material sciences is still hampered by the relatively low upconversion luminescence (UCL) of UCNC of small size or thin protecting shell. To obtain deeper insights into energy transfer and surface quenching processes involving Yb3+ and Er3+ ions, we examined energy loss processes in differently sized solid core NaYF4 nanocrystals doped with either Yb3+ (YbNC; 20% Yb3+) or Er3+ (ErNC; 2% Er3+) and co-doped with Yb3+ and Er3+ (YbErNC; 20% Yb3+ and 2% Er3+) without a surface protection shell and coated with a thin and a thick NaYF4 shell in comparison to single and co-doped bulk materials. Luminescence studies at 375 nm excitation demonstrate backenergy transfer (BET) from the 4G11/2 state of Er3+ to the 2F5/2 state of Yb3+, through which the red Er3+ 4F9/2 state is efficiently populated. Excitation power density (P)-dependent steady state and time-resolved photoluminescence measurements at different excitation and emission wavelengths enable to separate surface-related and volume-related effects for two-photonic and threephotonic processes involved in UCL and indicate a different influence of surface passivation on the green and red Er3+ emission. The intensity and lifetime of the latter respond particularly to an increase in volume of the active UCNC core. We provide a threedimensional random walk model to describe these effects that can be used in the future to predict the UCL behavior of UCNC. KW - Nano KW - Nanomaterial KW - Upconversion KW - Nanoparticle KW - Lanthanide KW - Photoluminescence KW - Quantum yield KW - Pphotophysics KW - Lifetime KW - Sensor KW - Excitation KW - Power density KW - Single particle KW - Brightness KW - NIR KW - Mechanism KW - Modeling KW - Simulation KW - Energy transfer PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-535317 DO - https://doi.org/10.1007/s12274-021-3727-y SN - 1998-0124 VL - 15 IS - 3 SP - 2362 EP - 2373 PB - Springer AN - OPUS4-53531 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Geißler, Daniel A1 - Würth, Christian A1 - Wolter, C. A1 - Weller, H. A1 - Resch-Genger, Ute T1 - Excitation wavelength dependence of the photoluminescence quantum yield and decay behavior of CdSe/CdS quantum dot/quantum rods with different aspect ratios N2 - The excitation wavelength (lexc) dependence of the photoluminescence (PL) quantum yield (FPL) and decay behavior (tPL) of a series of CdSe/CdS quantum dot/Quantum rods (QDQRs), consisting of the same spherical CdSe core and rod-shaped CdS shells, with aspect ratios ranging from 2 to 20 was characterized. lexc between 400–565 nm were chosen to cover the first excitonic absorption band of the CdSe core material, the onset of absorption of the CDs shell, and the region of predominant shell absorption. A strong lexc dependence of relative and absolutely measured FPL and tPL was found particularly for the longer QDQRs with higher aspect ratios. This is attributed to combined contributions from a length-dependent shell-to-core exciton localization efficiency, an increasing number of defect states within the shell for the longest QDQRs, and probably also the presence of absorbing, yet non-emitting shell material. Although the FPL values of the QDQRs decrease at shorter wavelength, the extremely high extinction coefficients introduced by the shell outweigh this effect, leading to significantly higher brightness values at wavelengths below the absorption onset of the CdS Shell compared with direct excitation of the CdSe cores. Moreover, our results present also an interesting example for the comparability of absolutely measured FPL using an integrating sphere setup and FPL values measured relative to common FPL standards, and underline the Need for a correction for particle scattering for QDQRs with high aspect ratios. KW - Quantum dot KW - Quantum rod KW - Quantum yield KW - Integrating sphere KW - Decay time PY - 2017 DO - https://doi.org/10.1039/C7CP02142A SN - 1463-9076 SN - 1463-9084 VL - 19 IS - 19 SP - 12509 EP - 12516 PB - Royal Society of Chemistry (RSC) AN - OPUS4-40814 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meng, M. A1 - Zhang, R. A1 - Fa, X. A1 - Yang, J. A1 - Cheng, Z. A1 - Ansari, A. A. A1 - Ou, Jun A1 - Würth, Christian A1 - Resch-Genger, Ute T1 - Preparation of core–shell structured NaYF4:Yb3+/ Tm3+@NaYF4:Yb3+/Er3+ nanoparticles with high sensitivity, low resolution and good reliability and application of their fluorescence temperature properties N2 - A series of NaYF4:Yb3+/Tm3+@NaYF4:Yb3+/Er3+ nanoparticles doped with Tm3+ and Er3+ were successfully prepared by the solvothermal method. Under 980 nm laser excitation, intense upconversion emission peaks of Tm3+ and Er3+ were observed for all samples. By doping Tm3+ and Er3+ with core–shell partitioning, not only a significant increase in fluorescence intensity could be achieved, but also simultaneous temperature measurements on multiple thermocouple energy levels could be realised. In addition, the temperature sensing performance of different thermocouple energy levels was also investigated, and it was found that the 3 F3 → 3 H6 and 1 G4 → 3 F4 thermocouple energy level pairs of Tm3+ were the best, with maximum absolute sensitivity and maximum relative sensitivity of up to 0.0250 K−1 and 2.155% K−1 respectively, higher than the sensitivity of other thermocouple energy levels. It has a temperature resolution of less than 0.0139 K, which is lower than that of most materials available today. By using this material as a probe to build a fiber optic temperature sensor platform, it was found to have reliable temperature measurement performance. KW - Flourescence KW - Optical probe KW - Sensor KW - Dye KW - Temperature KW - Nano KW - Particle KW - Upconversion KW - Lanthanide KW - Qantum yield KW - Quality assurance KW - Monitoring KW - Infrastructure PY - 2022 DO - https://doi.org/10.1039/d1ce01729b VL - 24 IS - 9 SP - 1752 EP - 1763 PB - RSC Publishing AN - OPUS4-54416 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ahiboz, D. A1 - Andresen, Elina A1 - Manley, P. A1 - Resch-Genger, Ute A1 - Würth, Christian A1 - Becker, C. T1 - Enhanced photon upconversion using erbium-doped nanoparticles interacting with silicon metasurfaces N2 - Photon upconversion (UC) using trivalent erbium (Er+3) doped crystals is a promising concept to harness near infrared photons of the solar spectrum which cannot be directly absorbed by silicon solar cells. However, their UC efficiency at low-intensity 1 sun illumination is not relevant on device level so far. Exploiting giant near-field enhancement effects on metasurfaces is an appealing approach to enable efficient UC at low irradiance conditions. Here, we report on more than 1000-fold enhanced photon UC of NaYF4:Er+3 nanoparticles interacting with the near-fields supported by a silicon metasurface under 1550 nm excitation. T2 - 48th Photovoltaic Specialists Conference (PVSC) CY - Online meeting DA - 20.06.2021 KW - Nano KW - Nanomaterial KW - Upconversion nanoparticle KW - Lanthanide KW - Photoluminescence KW - Quantum yield KW - Photophysics KW - Lifetime KW - Sensor KW - Excitation power density KW - Brightness KW - NIR KW - Mechanism KW - Modeling KW - Simulation KW - Energy transfer KW - Photonic crystal KW - Enhancement strategy PY - 2021 DO - https://doi.org/10.1109/pvsc43889.2021.9518495 SP - 1 EP - 3 PB - IEEE CY - Berlin AN - OPUS4-53786 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Quantitation of luminescent properties of Yb and Ho co-doped NaYF4 colloidal nanoparticles - novel active-core-active-shell materials and novel characterization methods N2 - At the core of luminescence color and lifetime tuning of rare earth doped upconverting nanoparticles (UCNPs) is the understanding of the impact of the particle architecture for commonly used sensitizer (S) and activator (A) ions. In this respect, we present here a series of core@shell NaYF4 UCNPs doped with Yb3+ and Ho3+ ions, where the same dopant concentrations were distributed in different particle architectures following the scheme: YbHo core and YbHo@..., …@YbHo, Yb@Ho, Ho@Yb, YbHo@Yb, and Yb@YbHo core-shell NPs. As revealed by quantitative steady state and time-resolved luminescence studies, the relative spatial distribution of the A and S ions in the UCNPs and their protection from surface quenching has critical impact on their luminescent characteristics. Interestingly, although the increased amount of Yb3+ ions boosts UCNP performance by increasing the absorption, the Yb3+ ions can also dissipate the energy stored in the material through energy migration to surface, thereby reducing the overall energy transfer efficiency to the activator ions. T2 - COST Workshop CY - Aveiro, Portugal DA - 30.06.2017 KW - Upconversion KW - Nanoparticle KW - Flourescence KW - Core-shell architecture KW - NIR KW - Absolute flourometry KW - Integrating sphere spectroscopy KW - Ho(III) KW - Yb(III) PY - 2017 AN - OPUS4-41161 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bandi, V.G. A1 - Luciano, M.P. A1 - Saccomano, M. A1 - Patel, N.L. A1 - Bischof, Th. S. A1 - Lingg, J.G.P. A1 - Tsrunchev, P.T. A1 - Nix, M.N. A1 - Ruehle, Bastian A1 - Sanders, C. A1 - Riffle, L. A1 - Robinson, C.M. A1 - Difilippantonio, S. A1 - Kalen, J.D. A1 - Resch-Genger, Ute A1 - Ivanic, J. A1 - Bruns, O.T. A1 - Schnermann, M. T1 - Targeted multicolor in vivo imaging over 1,000 nm enabled by nonamethine cyanines N2 - Recent progress has shown that using wavelengths between 1,000 and 2,000 nm, referred to as the shortwave-infrared or near-infrared (NIR)-II range, can enable high-resolution in vivo imaging at depths not possible with conventional optical wavelengths. However, few bioconjugatable probes of the type that have proven invaluable for multiplexed imaging in the visible and NIR range are available for imaging these wavelengths. Using rational design, we have generated persulfonated indocyanine dyes with absorbance maxima at 872 and 1,072 nm through catechol-ring and aryl-ring fusion, respectively, onto the nonamethine scaffold. Multiplexed two-color and three-color in vivo imaging using monoclonal antibody and dextran conjugates in several tumor models illustrate the benefits of concurrent labeling of the tumor and healthy surrounding tissue and lymphatics. These efforts are enabled by complementary advances in a custom-built NIR/shortwave-infrared imaging setup and software package for multicolor real-time imaging. KW - Photoluminescence KW - Fluorescence KW - Dye KW - Cyanine KW - Antibody KW - Bioconjugate KW - Conjugate KW - Quantum yield KW - Photophysics KW - Lifetime KW - Sensor KW - NIR KW - SWIR KW - Mechanism KW - Imaging KW - Application KW - Contrast agent KW - Bioimaging PY - 2021 DO - https://doi.org/10.1038/s41592-022-01394-6 VL - 19 IS - 3 SP - 353 EP - 358 PB - Nature Research AN - OPUS4-54465 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Würth, Christian A1 - Fischer, S. A1 - Grauel, Bettina A1 - Alivisatos, A. P. A1 - Resch-Genger, Ute T1 - Quantum Yields, Surface Quenching, and Passivation Efficiency for Ultrasmall Core/Shell Upconverting Nanoparticles N2 - We synthesized and characterized a set of ultrasmall hexagonal-phase NaGdF4: 20% Yb3+, 2% Er3+ upconversion nanoparticles with core diameters of 3.7 ± 0.5 nm. In order to assess passivation effects and the influence of possible core−shell intermixing and to identify optimum particle structures for combined imaging in the visible and near-infrared (vis−NIR: 410−850 nm) and short-wave infrared (SWIR: 1520 nm), NaYF4 shells of varying thicknesses (monolayer to 10 nm) were introduced and the influence of this parameter on the upconversion and downshifting photoluminescence of these particles was studied at different excitation power densities. This included excitation power-dependent emission spectra, slope factors, quantum yields, and excited state decay kinetics. These measurements revealed enhancement factors of the upconversion quantum yield of >10 000 in the low power region and an excitation power density-independent quantum yield of the downshifted emission at 1520 nm between 0.1 and 14%. The optimized shell thickness for combined vis and SWIR imaging was identified as 5 nm. Moreover, lifetimes and quantum yields can be continuously tuned by shell thickness which can be exploited for lifetime multiplexing and encoding. The fact that we did not observe a saturation of the upconversion quantum yield or the excited state decay kinetics with increasing shell thickness is ascribed to a strong intermixing of the active core with the inert shell during the shelling procedure. This indicates the potential of spectroscopic tools to detect cation intermixing. KW - Nanoparticle KW - Upconversion KW - Quenching PY - 2018 DO - https://doi.org/10.1021/jacs.8b01458 IS - 140 SP - 4922 EP - 4928 PB - American Chemical Society AN - OPUS4-45378 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Meng, M. A1 - Zhang, R. A1 - Cheng, Z. A1 - Fa, X. A1 - Yang, J. A1 - Ansari, A. A. A1 - Ou, Jun A1 - Würth, Christian A1 - Resch-Genger, Ute T1 - Retraction: Effect of Ca2+ doping on the upconversion luminescence properties of NaYF4:Yb3+/Tm3+ nanoparticles and study of its temperature measurement performance N2 - Retraction of "Effect of Ca2+ doping on the upconversion luminescence properties of NaYF4:Yb3+/Tm3+ nanoparticles and study of its temperature measurement performance" by Mingzhou Meng et al., CrystEngComm, 2022, 24, 4887–4898, https://doi.org/10.1039/D2CE00562J. The Royal Society of Chemistry, with the agreement of the authors, hereby wholly retracts this CrystEngComm article due to concerns with the reliability of the data. PY - 2023 DO - https://doi.org/10.1039/d3ce90111d SN - 1466-8033 VL - 25 IS - 33 SP - 4768 PB - Royal Society of Chemistry CY - London AN - OPUS4-58494 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Maisuls, I. A1 - Wang, Cui A1 - Gutierrez Suburu, M. E. A1 - Wilde, S. A1 - Daniliuc, C.-G. A1 - Brunink, D. A1 - Doltsinis, N. L. A1 - Ostendorp, S. A1 - Kösters, J. A1 - Resch-Genger, Ute A1 - Strassert, C. A. T1 - Ligand-controlled and nanoconfinement-boosted luminescence employing Pt(II) and Pd(II) complexes: from color-tunable aggregation-enhanced dual emitters towards self-referenced oxygen reporters N2 - In this work, we describe the synthesis, structural and photophysical characterization of four novel Pd(II) and Pt(II) complexes bearing tetradentate luminophoric ligands with high photoluminescence quantum yields (FL) and long excited state lifetimes (s) at room temperature, where the results were interpreted by means of DFT calculations. Incorporation of fluorine atoms into the tetradentate ligand favors aggregation and thereby, a shortened average distance between the metal centers, which provides accessibility to metal–metal-to-ligand charge-transfer (3MMLCT) excimers acting as red-shifted Energy traps if compared with the monomeric entities. This supramolecular approach provides an elegant way to enable room-temperature phosphorescence from Pd(II) complexes, which are otherwise quenched by a thermal population of dissociative states due to a lower ligand field splitting. Encapsulation of These complexes in 100 nm-sized aminated polystyrene nanoparticles enables concentration-controlled aggregation-enhanced dual emission. This phenomenon facilitates the tunability of the absorption and emission colors while providing a rigidified environment supporting an enhanced FL up to about 80% and extended s exceeding 100 ms. Additionally, these nanoarrays constitute rare examples for selfreferenced oxygen reporters, since the phosphorescence of the aggregates is insensitive to external influences, whereas the monomeric species drop in luminescence lifetime and intensity with increasing triplet molecular dioxygen concentrations (diffusion-controlled quenching). KW - Fluorescence KW - Multiplexing KW - Lifetime KW - Bead KW - Particle KW - Dye KW - Barcoding KW - Encoding KW - Quantum yield KW - Label KW - Reporter KW - Pd(II) KW - Pt(II) KW - Complex KW - NMR KW - X-ray KW - Sythesis KW - Aggregation KW - Monomer KW - Color PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-525288 DO - https://doi.org/10.1039/d0sc06126c VL - 12 IS - 9 SP - 3270 EP - 3281 PB - Royal Society of Chemistry AN - OPUS4-52528 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute A1 - Würth, Christian A1 - Pauli, Jutta A1 - Weigert, Florian T1 - Quantitative optical-spectroscopic characterization of luminescent nanomaterials - Photoluminescence Quantum Yields N2 - Accurate and quantitative photoluminescence measurements are mandatory for the comparison of different emitter classes and the rational design of the next generation of molecular and nanoscale reporters as well as for most applications relying on their luminescence features in the life and material sciences and nanobiophotonics. In the following, procedures for the determination of the spectroscopic key parameter photoluminescence quantum yield, i.e., the number of emitted per absorbed photons, in the UV/vis/NIR/SWIR are presented including pitfalls and achievable uncertainties and material-specific effects related to certain emitter classes are addressed. Special emphasis is dedicated to luminescent nanocrystals. T2 - International Workshop on "Emerging Nanomaterials for Displays and SSL" CY - Dresden, Germany DA - 11.11.2021 KW - Nano KW - Nanomaterial KW - Nanocrystal KW - Semiconductor quantum dot KW - Lanthanide KW - Photoluminescence KW - Quantum yield KW - Photophysics KW - Lifetime KW - Surface chemistry KW - Brightness KW - NIR KW - SWIR KW - Method KW - Uncertainty KW - Rreference material PY - 2021 AN - OPUS4-53783 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Design, characterization, and application of fluorescent sensor particles N2 - pH and oxygen are amongst the most important and frequently measured analytes in the life and material sciences, indicating, e.g., diseases and corrosion processes. This includes the optical monitoring of pH in living cells for studying cellular internalization pathways, such as phagocytosis, endocytosis, and receptor ligand internalization with the aid of molecular and nanoscale fluorescent sensors. Nanoparticle (NP)-based sensors, that are labeled or stained with a multitude of sensor dyes, have several advantages as compare to conventional molecular probes like enhanced brightness, i.e., amplified signals, ease of designing ratiometric systems by combining analyte sensitive and inert reference dyes, and increased photostability. Moreover, this can enable the use of hydrophobic dyes in aqueous environments. Versatile templates and carriers for the fabrication of nanosensors by the staining and/or labelling with different fluorophores and sensor molecules or surface functionalized NP like silica (SiO2-NP) and polystyrene (PS-NP) particles provide. Here we present the design of a versatile platform of color emissive nanosensors and stimuli-responsive microparticles for the measurement of pH, oxygen, and other targets utilizing both types of matrices and sets of spectrally distinguishable sensor and reference dyes and their characterization and demonstrate the applicability of representative sensor particle for cellular studies. T2 - Vortrag bei dem Projekttreffen MicraGen CY - Copenhagen, Denmark DA - 18.08.2022 KW - Dye KW - Luminescence KW - Quantitative spectroscopy KW - Photophysics KW - Quality assurance KW - Nano KW - Particle KW - Quantum yield KW - Lifetime KW - Standard KW - Integrating sphere spectroscopy KW - Sensor KW - pH KW - Oxygen KW - Microfluidics KW - Cancer KW - Cell KW - Life sciences PY - 2022 AN - OPUS4-57049 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wang, P. A1 - Morales-Marquez, R. A1 - Cervas, G. A1 - Hernandez Medel, A. A1 - Ogayar, M. P. A1 - Jimenez de Aberasturi, D. A1 - de Isidro-Gomez, A. I. A1 - Torres-Padro, A. A1 - Palomares, F. J. A1 - Garcia-Orrit, S. A1 - Sousa, C. T. A1 - Espinosa, A. A1 - Telle, H. H. A1 - Ortgies, D. H. A1 - Vega-Mayoral, V. A1 - Cabanillas-Gonzalez, J. A1 - Rodriguez, E. M. A1 - Resch-Genger, Ute A1 - Wegner, Karl David A1 - Juarez, B. H. T1 - The role of temperature in the photoluminescence quantum yield (PLQY) of Ag2S-based nanocrystals N2 - Highly emissive Ag2S nanocrystals (NCs) passivated with a gradated shell incorporating Se and Zn were synthesized in air, and the temperature dependence of their photoluminescence quantum yield (PLQY) was quantified in both organic and aqueous media at B1200 nm. The relevance of this parameter, measured at physiological temperatures, is highlighted for applications that rely on the near infrared (NIR) photoluminescence of NCs, such as deep NIR imaging or luminescence nanothermometry. Hyperspectral NIR imaging shows that Ag2S-based NCs with a PLQY in organic media of about 10% are inefficient for imaging at 40 8C through 20 mm thick tissue with low laser irradiation power densities. In contrast, water-transferred Ag2S-based NCs with an initial PLQY of 2% in water exhibit improved robustness against temperature changes, enabling improved imaging performance. KW - Quantum dots KW - Ag2S KW - Fluorescence KW - Nanomaterial design KW - Advanced nanomaterials KW - Shortwave infrared (SWIR) KW - Temperature sensing PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-613877 DO - https://doi.org/10.1039/D4MH01016G SP - 1 EP - 11 PB - Royal Society of Chemistry (RSC) AN - OPUS4-61387 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tavernaro, Isabella T1 - Amorphous, fluorescent silica particles for bioimaging applications N2 - Nowadays amorphous silica nanoparticles (SiO2 NP) are one of the most abundant engineered nanomaterials, with an annual production of hundreds of thousands of tons, that are used in a broad field of industrial products and processes. Since SiO2 NP are highly stable and easily produced on a large scale at low cost, they are widely employed as fillers for rubbers and composites, absorbents, catalysts, advanced coating additives as well as plant growth agents in agriculture, anti-caking agents in food products, or as carrier material in cosmetic industry. Moreover, they are promising candidates for colloidal scaffolds in biomedical applications like bioimaging, sensing or controlled drug delivery. SiO2 NP modified with luminescent chromophores have several advantages as compared to conventional molecular probes like enhanced brightness, ease of designing ratiometric systems, and increased photostability. Here we present our work on multicolored SiO2 NP for imaging and sensing applications. T2 - FUNGLASS Workshop CY - Berlin, Germany DA - 06.03.2024 KW - Sensors KW - Nano KW - Particles KW - Silica KW - Luminescence KW - Fluorescence KW - Quality assurance KW - Method KW - Synthesis KW - Dye KW - pH KW - Surface analysis PY - 2024 AN - OPUS4-62167 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schlögl, Johanna A1 - Krappe, Alexander R. A1 - Fürstenwerth, Paul C. A1 - Brosius, Amelie L. A1 - Fasting, Carlo A1 - Hoffmann, Kurt F. A1 - Resch-Genger, Ute A1 - Eigler, Siegfried A1 - Steinhauer, Simon A1 - Riedel, Sebastian T1 - Luminescent Perhalofluoro Trityl Radicals N2 - In this proof-of-concept study, we show that polyfluorinated trityl radicals with the, to this date, highest fluorination grade can be accessed in quantitative yields in a straightforward manner starting from the perfluorinated trityl cation. The trityl skeleton is functionalized with trimethylsilyl halides to yield perhalofluoro trityl cations, which are subsequently reduced using commercial zinc powder. In this way, we prepare three perhalofluoro trityl radicals and analyze the impact of the fluorine ligands on their electro-optical properties, revealing some interesting trends. In comparison to literature-known polychlorinated trityl radicals, the new polyfluorinated derivatives exhibit substantially higher fluorescence quantum yields, longer luminescence lifetimes, and an expanded emission range that extends into the yellow spectral region. They further display enhanced photostability under light irradiation. In radical-stained polystyrene nanoparticles, an additional broad emission band in the red−NIR wavelength region is observed, which is attributed to excimer formation. Finally, the stability of the new radicals is investigated under ambient conditions, showing the slow conversion with atmospheric oxygen yielding the respective peroxides, which are characterized by single-crystal X-ray diffraction. All in all, our study extends the present scope of luminescent trityl radicals, as the functionalization of the perfluorinated cationic precursor unlocks the path toward a vast variety of polyfluorinated trityl radicals. KW - Dye KW - Fluorescence KW - Radical KW - Synthesis KW - Mechanism KW - Signal enhancement KW - Nano KW - Particle KW - Characterization KW - Quantum yield KW - Photophysics KW - Lifetime KW - Polarity KW - Polymer KW - Solvatchromism KW - Excimer PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-647973 DO - https://doi.org/10.1021/jacs.5c16418 SN - 0002-7863 VL - 147 IS - 46 SP - 1 EP - 8 PB - American Chemical Society (ACS) AN - OPUS4-64797 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meng, M. A1 - Zhang, R. A1 - Zhenlong, F. A1 - Yang, J. A1 - Ansari, A. A1 - Ou, Jun A1 - Würth, Christian A1 - Resch-Genger, Ute T1 - Retracted article: Effect of Ca2+ doping on the upconversion luminescence properties of NaYF4:Yb3+/Tm3+ nanoparticles and study of its temperature measurement performance N2 - A solvothermal method was used to prepare a series of Yb3+/Tm3+/Ca2+ co-doped NaYF4 nanoparticles with different Ca2+ contents. Strong upconversion blue fluorescence could be observed under 980 nm laser excitation of the samples. The effect of different Ca2+ contents on the luminescence intensity was investigated, and it was found that the UV-vis upconversion luminescence increased and then decreased with an increasing Ca2+ concentration during the increase of the Ca2+ content from 0 mol% to 25 mol%, reaching the strongest fluorescence at 15 mol%, which was up to about 28 times stronger than that without Ca2+ doping. Furthermore, the mechanism was investigated, and it was found that the doping of Ca2+ disrupted the symmetry of the crystal field, resulting in a significant enhancement of the overall fluorescence. Applied to fluorescence intensity ratio thermometry, the absolute and relative sensitivities are as high as 0.0418 K−1 and 2.31% K−1, respectively, with a minimum temperature resolution of 0.0129 K. KW - Sensor KW - Temperature KW - Lanthanide KW - Luminescence KW - Nanoparticles KW - Upconversion KW - Advanced materials PY - 2022 DO - https://doi.org/10.1039/D2CE00562J SN - 1466-8033 VL - 24 IS - 27 SP - 4887 EP - 4898 PB - Royal Society of Chemistry CY - London AN - OPUS4-56952 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Research and development in material and life sciences and quality assurance at BAM N2 - Research and development activities at BAM are presented with Special Focus on bioanalysis and biophotonics. This includes Topics from the Focus Areas Material, Environment, and Analytical Sciences. Also, Job opportunities at BAM are emphasized. T2 - MPI CY - Göttingen, Germany DA - 26.10.2017 KW - Analytics KW - Materials KW - Fluorometry KW - Sensors KW - Biophotonics KW - Microbiology KW - Reference material KW - Standard KW - Calibration KW - Nanoparticle PY - 2017 AN - OPUS4-43132 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bertorelle, F. A1 - Wegner, Karl David A1 - Berkulic, M. P. A1 - Fakhouri, H. A1 - Comby-Zerbino, C. A1 - Sagar, A. A1 - Bernadó, P. A1 - Resch-Genger, Ute A1 - Bonacic-Koutecký, V. A1 - Le Guével, X. A1 - Antoine, R. T1 - Tailoring the NIR-II Photoluminescence of Single Thiolated Au25 Nanoclusters by Selective Binding to Proteins N2 - Atomically precise gold nanoclusters are a fascinating class of nanomaterials that exhibit molecule-like properties and have outstanding photoluminescence (PL). Their ultrasmall size, molecular chemistry, and biocompatibility make them extremely appealing for selective biomolecule labeling in investigations of biological mechanisms at the cellular and anatomical levels. In this work, we report a simple route to incorporate a preformed Au25 nanocluster into a model bovine serum albumin (BSA) protein. A new approach combining small-angle X-ray scattering and molecular modeling provides a clear localization of a single Au25 within the protein to a cysteine residue on the gold nanocluster surface. Attaching Au25 to BSA strikingly modifies the PL properties with enhancement and a redshift in the second near-infrared (NIR-II) window. This study paves the way to conrol the design of selective sensitive probes in biomolecules through a ligand-based strategy to enable the optical detection of biomolecules in a cellular environment by live imaging. KW - Fluorescence KW - Aggregation KW - Signal enhancement KW - Cluster KW - Nano KW - Metal KW - NIRII KW - SWIR KW - Sensor KW - Quantum yield KW - Lifetime KW - Photophysics KW - Synthesis KW - Protein KW - Imaging KW - Bioimaging KW - Ligand KW - Gold PY - 2022 DO - https://doi.org/10.1002/chem.202200570 SN - 1521-3765 VL - 28 IS - 39 SP - 1 EP - 8 PB - Wiley-VCH CY - Weinheim AN - OPUS4-55077 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Cheng, Z. A1 - Meng, M. A1 - Qiao, X. A1 - Liu, Y. A1 - Resch-Genger, Ute A1 - Ou, J. T1 - The synthesis of Er3+/Yb3+/K+ triple-doped NaYF4 phosphors and its high sensitivity optical thermometers at low power N2 - Optical Thermometry is popular among researchers because of its non-contact, high sensitivity, and fast measurement properties. In the present experiment, Er3+/Yb3+/K+ co-doped NaYF4 nanoparticles with different K+ concentrations were synthesized by solvothermal method, and the samples showed bright upconversion green emission under the excitation of a 980 nm laser. The powder X-ray diffractometer and transmission electron microscope were used to characterize the crystal structure and its surface morphology, respectively. The spectral characteristics of nanoparticles with K+ doping concentration from 10% to 30% (Molar ratio) were investigated by fluorescence spectroscopy, and it was observed that the fluorescence intensity reached the maximum at the K+ concentration of 20%, after which the intensity weakened when the K+ content continued to increase. According to the dependence between the luminescence intensity of the sample and the laser power density and fluorescence lifetime, the intrinsic mechanism was carefully investigated. Temperature-dependent spectra of the samples were recorded in the temperature range of 315–495 K, and the maximum values of absolute sensitivity (Sa) and relative sensitivity (Sr) were measured at 0.0041 K−1 (455 K) and 0.9220%K−1 (315 K). The experimental results show that K+/Er3+/Yb3+ triple-doped NaYF4 green fluorescent nanoparticles (GFNs) have good prospects for applications in display devices, temperature sensing, and other fields. KW - K+ doped KW - Upconversion luminescence KW - Optical temperature sensing KW - Thermal coupling energy level PY - 2023 DO - https://doi.org/10.1016/j.jallcom.2022.168299 VL - 937 SP - 1 EP - 9 PB - Elsevier B.V. AN - OPUS4-57106 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Resch-Genger, Ute A1 - Wang, Cui A1 - You, Y. A1 - Förster, C. A1 - Schubert, H. A1 - Heinze, K. A1 - Seitz, M. T1 - NIR-NIR-Aufkonvertierung in molekularen Chrom-Ytterbium-Salzen N2 - Photonen-Aufkonvertierung in hetero-oligonuklearen, Metallkomplex-Architekturen mit organischen Liganden ist ein interessantes, aber bisher selten beobachtetes Phänomen, trotz des großen Potentials sowohl aus Sicht der Grundlagenforschung als auch aus der Anwendungsperspektive. Nun wurde ein neues photonisches Material aus molekularen Chrom(III)- und Ytterbium(III)-Komplexionen entwickelt. Dieses zeigt im Festkörper bei Raumtemperatur abhängig von der Anregungsleistungsdichte nach Anregung des 2F7/2! 2F5/2-3berganges des Ytterbiums bei ca. 980 nm eine kooperative Sensibilisierung der Chrom(III)-zentrierten 2E/2T1-Phosphoreszenz bei ca. 775 nm. Der Aufkonvertierungsprozess ist unempfindlich gegenüber Luftsauerstoff und kann in Gegenwart von Wassermolekülen im Kristallgitter beobachtet werden. KW - Crystal KW - Sensor KW - NIR KW - Yb(III) complex KW - Cr(III) KW - Upconversion PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-517217 DO - https://doi.org/10.1002/ange.202007200 VL - 132 IS - 42 SP - 18804 EP - 18808 PB - Angewandte Chemie AN - OPUS4-51721 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Geißler, Daniel A1 - Wegner, Karl David A1 - Fischer, C. A1 - Resch-Genger, Ute T1 - Exploring Simple Particle-Based Signal Amplification Strategies in a Heterogeneous Sandwich Immunoassay with Optical Detection N2 - Heterogeneous sandwich immunoassays are widely used for biomarker detection in bioanalysis and medical diagnostics. The high analyte sensitivity of the current “gold standard” enzyme-linked immunosorbent assay (ELISA) originates from the signal-generating enzymatic amplification step, yielding a high number of optically detectable reporter molecules. For future point-of-care testing (POCT) and point-of-need applications, there is an increasing interest in more simple detection strategies that circumvent time-consuming and temperature-dependent enzymatic reactions. A common concept to aim for detection limits comparable to those of enzymatic amplification reactions is the usage of polymer nanoparticles (NP) stained with a large number of chromophores. We explored different simple NP-based signal amplification strategies for heterogeneous sandwich immunoassays that rely on an extraction-triggered release step of different types of optically detectable reporters. Therefore, streptavidinfunctionalized polystyrene particles (PSP) are utilized as carriers for (i) the fluorescent dye coumarin 153 (C153) and (ii) hemin (hem) molecules catalyzing the luminol reaction enabling chemiluminescence (CL) detection. Additionally, (iii) NP labeling with hemin-based microperoxidase MP11 was assessed. For each amplification approach, the PSP was first systematically optimized regarding size, loading concentration, and surface chemistry. Then, for an immunoassay for the inflammation marker C- eactive protein (CRP), the analyte sensitivity achievable with optimized PSP ystems was compared with the established ELISA concept for photometric and CL detection. Careful optimization led to a limit of detection (LOD) of 0.1 ng/mL for MP11-labeled PSP and CL detection, performing similarly well to a photometric ELISA (0.13 ng/mL), which demonstrates the huge potential of our novel assay concept. KW - Nanoparticle KW - Fluorescence KW - Immunoassay KW - Quality assurance KW - Antibody KW - Polymer KW - Dye KW - Signal enhancement KW - CRP KW - Biosensing PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-597853 DO - https://doi.org/10.1021/acs.analchem.3c03691 SN - 1520-6882 VL - 96 IS - 13 SP - 5078 EP - 5085 PB - American Chemical Society CY - Columbus, Ohio AN - OPUS4-59785 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Resch-Genger, Ute A1 - Abram, Sarah-Luise A1 - Tavernaro, Isabella A1 - Zou, Shan A1 - Johnston, Linda T1 - Behind the Paper: Nanoscale Reference and Test Materials for the Validation of Characterization Methods for Engineered Nanomaterials – Current State, Limitations and Needs N2 - Engineered nanomaterials (NMs) of different material composition, morphology, and surface chemistry are widely used in material and life sciences. For NM quality control and risk assessment, NM key properties must be characterized with validated methods, requiring reference materials (RMs). KW - Engineered Nanomaterials KW - Nanoscale reference materials KW - Interlaboratory comparisons KW - Traceability KW - Standardization and Regulation KW - Nano KW - Particle KW - Quality assurance KW - Surface chemistry PY - 2025 UR - https://communities.springernature.com/posts/nanoscale-reference-and-test-materials-for-the-validation-of-characterization-methods-for-engineered-nanomaterials-current-state-limitations-and-needs SP - 1 EP - 3 PB - Springer Nature CY - Online AN - OPUS4-62572 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Haroun, A. A. A. A1 - Derbala, H. A. A1 - Bassioni, G. A1 - Resch-Genger, Ute A1 - Shafik, E. S. A1 - Hassan, A. M. A. T1 - N-aminophthalimide as a novel UV-stabilizer to promote physico-mechanical properties of highdensity polyethylene (HDPE) N2 - This study aimed to evaluate the efficacy of Naminophthalimide (NAP) as a novel UV-stabilizer for highdensity polyethylene (HDPE) in improving its physicomechanical properties under UV exposure. NAP was synthesized by interaction between phthalimide and hydrazine hydrate. It was incorporated into HDPE with different weight ratios (1, 1.5, 2, and 3%), and its performancewas compared with Hostavin as a traditional UV stabilizer. The HDPE composites were exposed to UV irradiation for different periods (7 and 14 days) to evaluate their photodegradation behavior. Tensile strength, elongation at break were assessed before and after UV exposure. Also, oxidation induction time (OIT), melt flow rate (MFR), Vicat softening temperature were evaluated. Hostavin incorporation reduced tensile strength from 22.36 to 20.62MPa at higher concentrations. It has been found that 3% Hostavin, significantly improved elongation at break, increasing from 423% to 1,170%, suggesting enhanced flexibility. In contrast, NAP increased tensile strength to 22.9MPa and moderately enhanced elongation but slightly declined at 3%due to potential over-stabilization. Under UV exposure, retained tensile strength and elongation was improved with stabilizer content, which increasing tensile strength retention. The HDPE that containing NAP showed enhanced UV resistance and superior retention of mechanical properties compared to Hostavin. KW - Polymer KW - Advanced materials KW - Quality assurance KW - Stabilizer KW - Synthesis KW - Physico-mechanical properties PY - 2025 DO - https://doi.org/10.1515/polyeng-2024-0262 SN - 2191-0340 SP - 1 EP - 8 PB - De Gruyter CY - Berlin AN - OPUS4-63534 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Reliable Photoluminescence Quantum Yields – New Reference Materials and Interlaboratory Comparisons N2 - The rational design and choice of molecular and nanoscale reporters, the comparison of different emitter classes, and photophysical and mechanistic studies require quantitative photoluminescence measurements and the reliable determination of the key performance parameter photoluminescence quantum yield (QY), i.e., the number of emitted per absorbed photons. This is of special importance for all photoluminescence applications in the life and material sciences in the UV/vis/NIR/SWIR. To improve the reliability and comparability of photoluminescence and QY measurements across laboratories, pitfalls, achievable uncertainties, and material-specific effects related to certain emitter classes must be explored. Also, suitable protocols and reference materials are needed which have been validated in interlaboratory comparisons for different wavelength regions and transparent and scattering luminophores.[1] Based on absolute and relative photoluminescence measurements of functional dyes and luminescent nanomaterials, reliable methods for determining QY of transparent and scattering luminophores, nonlinear emitters, and solid luminescent nanomaterials have been developed.[1-4] Thereby, material- and method-related uncertainties of relative and absolute QY measurements and achievable uncertainties could be quantified for linear and nonlinear UV/vis/NIR/SWIR emitters and lately for also luminescent and scattering materials and solid phoshors. In this context, we present the development and certification of a first set of UV/vis/NIR quantum yield standards with a complete uncertainty budget,[5] which present simple tools for a better comparability of QY measurements. In addition, a first interlaboratory comparison of absolute QY measurements of solid and scattering LED converter materials with integrating sphere spectroscopy has been performed.[5] The outcome of this study is presented, thereby addressing common pitfalls and measurement uncertainties and providing recommendations for the performance of reliable QY measurements of linear and non-linear emitters in transparent, scattering, and solid samples. T2 - Anakon 2025 CY - Leipzig, Germany DA - 10.03.2025 KW - Quality assurance KW - Reference material KW - Method KW - Fluorescence KW - Quantum yield KW - Absolute KW - Integrating sphere spectroscopy KW - Interlaboratory comparison KW - Dye KW - Film KW - Nano KW - Particle KW - Scattering KW - Uncertainty KW - LED converter PY - 2025 AN - OPUS4-62792 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schweizer, S. T1 - Interlaboratory comparison on absolute PL quantum yield measurements of scattering luminescent materials N2 - Optical measurements of scattering luminescent materials dispersed in liquid and solid matrices and luminescent powders play an important role in fundamental research and industry. Typical examples are luminescent nano- and microparticles and phosphors of different composition in different matrices or incorporated into ceramics with applications in energy conversion, solid-state lighting, medical diagnostics, and security barcoding. The key parameter for the performance of these materials is the photoluminescence quantum yield QY, i.e., the number of emitted photons per number of absorbed photons. QY of transparent luminophore solutions can be determined relatively to a fluorescence quantum yield standard of known QY. Such standards are meanwhile available as certified reference materials.[1] The determination of QY of scattering liquid and solid samples like dispersions of luminescent nanoparticles, solid phosphors, and optoceramics requires, however, absolute measurements with an integrating sphere setup. Although the importance of reliable absolute QY measurements has been recognized, no interlaboratory comparisons (ILCs) on measurement uncertainties and the identification of typical sources of uncertainty have been yet reported. Also, no scattering reference materials with known QY are available. We present here the results of a first ILC of 3 laboratories from academia and industry performed to identify and quantify sources of uncertainty of absolute QY measurements of scattering samples. Thereby, two types of commercial stand-alone integrating sphere setups with different illumination and detection geometries were utilized for measuring QY of transparent and scattering dye solutions and solid phosphors. As representative and industrially relevant solid and scattering samples, YAG:Ce optoceramics of varying surface roughness were chosen, applied, e.g., as converter materials for blue light emitting diodes. Special emphasis was dedicated to the influence of the measurement geometry, the optical properties of the blank, utilized to determine the number of photons of the incident excitation light absorbed by the sample, and the sample-specific surface roughness. While matching QY values could be obtained for transparent dye solutions and scattering dispersions, here using a blank with scattering properties closely matching those of the sample, QY measurements of optoceramic samples with different blanks revealed substantial differences, with the blank's optical properties accounting for measurement uncertainties of more than 20 %. Based upon the ILC results, we recommend non-absorbing blank materials with a high reflectivity (>95 %) such as a 2 mm-thick PTFE target placed on the sample holder which reveals a near-Lambertian light scattering behavior, yielding a homogeneous light distribution within the integrating sphere. T2 - 8th IWASOM CY - Gdánsk, Poland DA - 07.07.2024 KW - Nano KW - Particle KW - Fluorescence KW - Quantum yield KW - Method KW - Sensor KW - Film KW - Absolute quantum yield KW - Scattering KW - YAG:Ce KW - Quality assurance KW - Lanthanide KW - Upconverter KW - LED KW - Uncertainty KW - Standardization KW - Reference material PY - 2024 AN - OPUS4-62100 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Osiopova, Viktoriia A1 - Tavernaro, Isabella A1 - Ge, L. A1 - Kitzmann, W. R. A1 - Heinze, K. A1 - Reithofer, M. R. A1 - Resch-Genger, Ute T1 - Complete protection of NIR-luminescent molecular rubies from oxygen quenching in air by L-arginine-mediated silica nanoparticles N2 - The application of emerging luminophores such as near-infrared (NIR) emissive complexes based on earth-abundant chromium as central ion and triplet-triplet annihilation upconversion (TTA-UC) systems in air as optical reporters for bioimaging or photonic materials for energy conversion requires simple and efficient strategies for their complete protection from uminescence quenching by oxygen. Therefore, we explored the influence of sol–gel synthesis routes on the oxygen protection efficiency of the resulting core and core/shell silica nanoparticles (SiO2 NPs), utilizing the molecular ruby-type luminophores CrPF6 ([Cr(ddpd)2](PF6)3; ddpd = N,N'-dimethyl-N,N'-dipyridin-2-ylpyridin-2,6-diamine) and CrBF4 ([Cr(ddpd)2](BF4)3) with their oxygendependent, but polarity-, proticity-, viscosity-, and concentration-independent luminescence as optical probes for oxygen permeability. The sol–gel chemistry routes we assessed include the classical Stöber method and the underexplored Larginine approach, which relies on the controlled hydrolysis of tetraethoxysilane (TEOS) in a biphasic cyclohexane/water system with the catalyst L-arginine. As demonstrated by luminescence measurements of air- and argon-saturated dispersions of CrPF6- and CrBF4-stained SiO2 NPs of different size and particle architecture, utilizing the luminescence decay kinetics of argon-saturated solutions of CrPF6 and CrBF4 in acetonitrile (ACN) as benchmarks, only SiO2 NPs or shells synthesized by the L-arginine approach provided complete oxygen protection of the CrIII complexes under ambient conditions. We ascribe the different oxygen shielding efficiencies of the silica networks explored to differences in density and surface chemistry of the resulting nanomaterials and coatings, leading to different oxygen permeabilities. Our Larginine based silica encapsulation strategy can open the door for the efficient usage of oxygen-sensitive luminophores and TTA-UC systems as optical reporters and spectral shifters in air in the future. KW - Quality assurance KW - Fluorescence KW - Quantification KW - Advanced materials KW - Nano KW - Quantum yield KW - NIR KW - Characterization KW - Electron microscopy KW - Silica KW - Synthesis KW - Oxygen sensing KW - Surface KW - Doping KW - Lifetime KW - Cr(III) complex KW - Shielding KW - Sensing PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-638271 DO - https://doi.org/10.26599/NR.2025.94907241 SN - 1998-0000 VL - 18 IS - 3 SP - 1 EP - 13 PB - SciOpen AN - OPUS4-63827 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yu, Z. A1 - Musnier, B. A1 - Wegner, Karl David A1 - Henry, M. A1 - Chovelon, B. A1 - Desroches-Castan, A. A1 - Fertin, A. A1 - Resch-Genger, Ute A1 - Bailly, S. A1 - Coll, J.-L. A1 - Usson, Y, A1 - Josserand, V. A1 - Le Gúevel, X. T1 - High-Resolution Shortwave Infrared Imaging of Vascular Disorders Using Gold Nanoclusters N2 - We synthesized a generation of water-soluble, atomically precise gold nanoclusters (Au NCs) with anisotropic Surface containing a short dithiol pegylated chain (AuMHA/TDT). The AuMHA/TDT exhibit a high brightness (QY ∼ 6%) in the shortwave infrared (SWIR) spectrum with a detection above 1250 nm. Furthermore, they show an extended half-life in blood (t1/2ß = 19.54 ± 0.05 h) and a very weak accumulation in organs. We also developed a non-invasive, whole-body vascular imaging system in the SWIR window with high-resolution, benefiting from a series of Monte Carlo image processing. The imaging process enabled to improve contrast by 1 order of magnitude and enhance the spatial Resolution by 59%. After systemic administration of these nanoprobes in mice, we can quantify vessel complexity in depth (>4 mm), allowing to detect very subtle vascular disorders non-invasively in bone morphogenetic protein 9 (Bmp9)-deficient mice. The combination of these anisotropic surface charged Au NCs plus an improved SWIR imaging device allows a precise mapping at high-resolution and an in depth understanding of the organization of the vascular network in live animals. KW - Nanoparticle KW - Nanosensor KW - Fluorescence KW - Metal cluster KW - NIR KW - SWIR KW - Photophysics KW - Ligand KW - Size KW - Surface chemistry KW - Quantum yield KW - Mechanism KW - Lifetime KW - Decay kinetics PY - 2020 DO - https://doi.org/10.1021/acsnano.0c01174 VL - 14 IS - 4 SP - 4973 EP - 4981 PB - ACS Publication AN - OPUS4-50671 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute A1 - Fallisch, A. A1 - Petrov, E. P. A1 - Salhany, R. A1 - Forthman, C. A1 - Guttenberg, Z. A1 - Nitschke, R. T1 - Spectral fluorescence standards for the calibration and performance validation of fluorescence microscopes N2 - The standardization and calibration of fluorescence microscopy have become increasingly vital due to the wide-spread use of in life and materials sciences. As the demand for reliable and user-friendly methods to assess micro-scope performance grows, universal calibration tools accessible to both researchers and vendors are needed. To support the standardization of characterization methods in microscopy, it is crucial to provide calibration tools together with standardized operating procedures for their effective implementation. The public-funded project "FluMiKal"* develops calibration tools in the shape of typical microscopic slides to assess key parameters such as spatial resolution, point spread function, spectral sensitivity, linearity and sensitivity of the detection system. The focus is on creating calibration tools that are user-friendly, robust, and versatile in their application. This work addresses the critical parameter of wavelength-dependent spectral sensitivity, which affects the meas-ured signals from the instrument side, yielding instrument-specific data and instrument aging-induced changes over time. For this purpose, μ-slides from ibidi with six channels are used, allowing them to be filled with different solutions containing molecular or nanoscale fluorophores with well-characterized absorption and fluorescence properties. The certified spectral fluorescence standards BAM-F003, F004, F005, and F007 assessed provided as ethanolic solutions by the Federal Institute for Materials Research and Testing (BAM), cover a broad spectral range from the blue to the near-infrared [1], [2]. Dye-based slide prototypes have been used to determine the spectral sensitivity of confocal microscopes from different vendors with various detector types by acquiring the spectral data of the BAM dyes under standardized measurement conditions, demonstrating the applicability of this concept. Proof-of-concept experiments could demonstrate the proper sealing of the slides. Further experiments will explore long-term stability and their potential as standards for relative intensity calibrations. * FluMiKal is funded by the Federal Ministry for Economic Affairs and Climate Action, Germany (WIPANO FKZ 03TN0047B) [1] doi: 10.1007/4243_2008_028. [2] doi: 10.1007/s00216-024-05723-w. T2 - European Light Microscopy Initiative - ELMI 2025 CY - Heidelberg, Germany DA - 03.06.2025 KW - Fluorescence KW - Advanced material KW - Validation KW - Calibration KW - Method comparison KW - Reference material KW - Dye KW - Fluorescence standard KW - Microscopy KW - CLSM KW - Imaging PY - 2025 AN - OPUS4-64206 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Reliable measurements of the photoluminescence quantum yield of transparent and scattering luminophores N2 - Optical measurements of transparent solutions of organic dyes and semiconductor quantum dots and scattering materials such as luminescent nanocomposites and microparticles and phosphors dispersed in liquid and solid matrices play an important role in energy conversion, solid-state lighting, medical diagnostics, and security barcoding. A key performance parameter is the photoluminescence quantum yield QY, i.e., the number of emitted per number of absorbed photons. QY of transparent luminophore solutions can be obtained relative to a fluorescence QY standard of known QY.[1] Meanwhile, a first set of certified fluorescence QY standards is available.[2] Such relative QY measurements require a calibrated spectrofluorometer.[1,3] For determining QY of scattering liquid and solid samples, absolute measurements of QY with a calibrated integrating sphere setup are mandatory.[1,4,5] However, scattering QY standards are not available and uncertainties of such measurements have not yet been assessed in interlaboratory comparisons (ILCs). To determine typical sources of uncertainty of absolute QY measurements, we assessed the influence of the measurement geometry and the optical properties of the blank for determining the number of incident photons absorbed by the sample in an ILC using commercial integrating sphere setups and a custom-designed integrating sphere setup. Samples examined included transparent and scattering dye solutions, solid phosphors such as YAG:Ce optoceramics used as LED converter material, and polymer films stained with different amounts of phosphor microparticles. Matching QY values could be obtained for transparent dye solutions and scattering dispersions with a blank with scattering properties closely matching those of the sample, while QY measurements of optoceramic samples with different blanks revealed substantial differences of more than 20 %. Based on our data, we recommend non-absorbing blank materials with a high reflectivity (>95 %) such as a 2 mm-thick PTFE target placed on the sample holder as blanks. T2 - eMRS 2025 Fall Meeting CY - Warsaw, Poland DA - 15.09.2025 KW - Quality assurance KW - Fluorescence KW - Nano KW - Particle KW - Advanced material KW - Synthesis KW - Characterization KW - Fluorescence quantum yield KW - Phosphor KW - Absolute KW - Integrating sphere spectroscopy KW - Dye KW - Standardization KW - Reference material KW - Interlaboratory comparison KW - Uncertainty PY - 2025 AN - OPUS4-64184 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wang, Z. A1 - Wegner, Karl David A1 - Stiegler, L. M. S. A1 - Zhou, X. A1 - Rezvani, A. A1 - Odungat, A. S. A1 - Zubiri, B. A. A1 - Wu, M. A1 - Spiecker, E. A1 - Walter, J. A1 - Resch-Genger, Ute A1 - Segets, D. T1 - Optimizing the Shelling Process of InP/ZnS Quantum Dots Using a Single-Source Shell Precursor: Implications for Lighting and Display Applications N2 - InP/ZnS core/shell quantum dots (QDs), recognized as highly promising heavy-metal-free emitters, are increasingly being utilized in lighting and display applications. Their synthesis in a tubular flow reactor enables production in a highly efficient, scalable, and reproducible manner, particularly when combined with a single-source shell precursor, such as zinc diethyldithiocarbamate (Zn(S2CNEt2)2). However, the photoluminescence quantum yield (PLQY) of QDs synthesized with this route remains significantly lower compared with those synthesized in batch reactors involving multiple steps for the shell growth. Our study identifies the formation of absorbing, yet nonemissive ZnS nanoparticles during the ZnS shell formation process as a main contributing factor to this discrepancy. By varying the shelling conditions, especially the shelling reaction temperature and InP core concentration, we investigated the formation of pure ZnS nanoparticles and their impact on the optical properties, particularly PLQY, of the resultant InP/ZnS QDs through ultraviolet−visible (UV−vis) absorption, steady-state and time-resolved photoluminescence (PL) spectroscopy, scanning transmission electron microscopy (STEM), and analytical ultracentrifugation (AUC) measurements. Our results suggest that process conditions, such as lower shelling temperatures or reduced InP core concentrations (resulting in a lower external surface area), encourage homogeneous nucleation of ZnS. This reduces the availability of shell precursors necessary for effective passivation of the InP core surfaces, ultimately resulting in lower PLQYs. These findings explain the origin of persistently underperforming PLQY of InP/ZnS QDs synthesized from this synthesis route and suggest further optimization strategies to improve their emission for lighting and display applications. KW - Nano KW - Particle KW - Synthesis KW - InP KW - Shell KW - Fluorescence KW - Quantum yield KW - ZnS KW - Semiconductor KW - Quantum dot KW - Flow reactor KW - Method KW - AUC KW - Size KW - Automation KW - Sensor PY - 2024 DO - https://doi.org/10.1021/acsanm.4c05265 SN - 2574-0970 VL - 7 IS - 20 SP - 24262 EP - 24273 PB - ACS Publications AN - OPUS4-61518 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Soyka, J. P. A1 - Witte, J. F. A1 - Wiesner, A. A1 - Krappe, A. R. A1 - Wehner, D. A1 - Alnicola, N. A1 - Paulus, B. A1 - Resch-Genger, Ute A1 - Eigler, S. T1 - [3]Radialene Fluorophores with pH-Switchable Emission and Stable Absorption Maxima N2 - The first push–pull quino [3]radialene fluorescent dye is reported. Herein, the novel bis(dicyanomethylene)-[3]radialene electron acceptor is connected to a benzimidazole donor. With protonation, a substantial redshift of fluorescence wavelength is observed, while the absorption maximum remains stable. This process is accompanied with an increased fluorescence quantum yield to about 70%. Further, the findings are explained by a combined experimental and theoretical approach, and it is found that vibronic coupling plays a crucial role. This study highlights the yet unexplored potential of [3]radialene-based motifs for the design of environment-responsive fluorophores. KW - DADQ KW - Nanographene KW - fluorescence KW - Nano KW - Particle KW - Synthesis KW - Characterization KW - Advanced material KW - Quantum yield KW - Photophysic KW - pH KW - Probe KW - Sensor KW - Lifetime KW - Polarity PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-642147 DO - https://doi.org/10.1002/ejoc.202500669 SN - 1099-0690 SP - 1 EP - 6 PB - Wiley-VCH CY - Weinheim AN - OPUS4-64214 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Amouroux, B. A1 - Würth, Christian A1 - Roux, C. A1 - Eftekhari, A. A1 - Sliwa, M. A1 - Bouchet, A. A1 - Micheau, J.-C. A1 - Resch-Genger, Ute A1 - Coudret, C. T1 - Time-Resolved Rate Equation Analysis Disclose Kinetics Controlling Luminescence of Nanometer Tm-Upconverting Nanoparticles N2 - Upconversion luminescence of lanthanide-based upconversion nanoparticles (UCNPs) is a nonlinear step-wise process in which the consecutive absorption of multiple, low-energy photons results in the subsequent emission of a high-energy photon. The primary upconversion mechanism is energy transfer upconversion (ETU) from a sensitizer (Yb3+) to an activator (Tm3+). It requires the absorption of several excitation lowenergy photons by Yb3+, followed by the sequential energy transfer to Tm3+ions. Excited states relax to their ground states either radiatively by emitting a high-energy photon or non-radiatively by multiphonon relaxation through the crystalline host matrix. The time-resolved rise and decay luminescence curves of a set of five ultrasmall have been recorded under varying power near-infrared μs pulses. Six wavelengths have been used to monitor the evolution of the main Yb and Tm excited states. We use an average rate equations model to decipher the relationships between the compositional constraints and size of these ultrasmall UCNPs and the luminescence kinetic parameters. Several rate constants of ETU and other depopulation processes involving the multiple states of the Tm3+ energy scaffold have been retrieved from the simultaneous fit of the recorded curves. Their values have been interpreted by considering bulk and surface quenching, radiative and multi-phonon relaxations, and ion-to-ion hopping. Energy transfer between Yb3+ and Tm3+ is mainly occurring within neighbor atoms. The importance of mismatches on multiphonon relaxations, ETUs, and back-transfers has also been highlighted. For these numerical modeling, it appears that changing the composition and synthesis conditions with the aim to improve a single-specific parameter could remain a major challenge as this modification would automatically impact other properties with immediate consequences on UCNP dynamics. KW - Nano KW - Particle KW - Synthesis KW - Shell KW - Fluorescence KW - Lifetime KW - Decay kinetics KW - Method KW - Modelling KW - Quality assurance KW - Energy transfer KW - Upconversation PY - 2024 DO - https://doi.org/10.1021/acs.jpcc.4c04969 VL - 128 IS - 44 SP - 18836 EP - 18848 PB - ACS Publications AN - OPUS4-61645 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meng, M. A1 - Zhang, T. A1 - Wang, J. A1 - Cheng, Z. A1 - Liu, Y. A1 - Qiao, X. A1 - Wen, J. A1 - Resch-Genger, Ute A1 - Long, W. A1 - Ou, J. T1 - NaYF4:Yb3+/Tm3+@NaYF4:Yb3+ Upconversion Nanoparticles for Optical Temperature Monitoring and Self-Heating in Photothermal Therapy N2 - The core−shell NaYF4:Yb3+/Tm3+@NaYF4:Yb3+ upconversion nanoparticles were successfully prepared by a solvothermal method, and a layer of mesoporous silica (mSiO2) was successfully coated on the periphery of the core−shell nanoparticles to transform their surface from lipophilic to hydrophilic, further expanding their applications in biological tissues. The physical phase, morphology, structure, and fluorescence properties were characterized by X-ray diffraction (XRD), field emission transmission electron microscopy (TEM), Fourier infrared spectroscopy (FT-IR), ζ potential analysis, and fluorescence spectroscopy. It was found that the material has a hexagonal structure with good hydrophilicity and emits intense fluorescence under 980 nm pump laser excitation. The non-contact temperature sensing performance of nanoparticles was evaluated by analyzing the upconversion fluorescence of Tm3+ (1G4 → 3F4 and 3F3 → 3H6) in the temperature range of 284−344 K. The absolute and relative sensitivities were found to be 0.0067 K−1 and 1.08 % K−1, respectively, with high-temperature measurement reliability and good temperature cycling performance. More importantly, its temperature measurement in phosphate-buffered saline (PBS) solution is accurate. In addition, the temperature of the cells can be increased by adjusting the laser power density and laser irradiation time. Therefore, an optical temperature sensing platform was built to realize the application of real-time monitoring of cancer cell temperature and the dual function of photothermal therapy. KW - Sensor KW - Temperature KW - Lanthanide KW - Tag KW - Fluorescence KW - Nanoparticles KW - Synthesis KW - Environment KW - Monitoring KW - Sensing KW - Nano KW - Life sciences KW - Upconversion PY - 2023 DO - https://doi.org/10.1021/acsanm.2c05110 VL - 6 IS - 1 SP - 759 EP - 771 PB - ACS Publications AN - OPUS4-57081 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hartmann, Yannic A1 - El Abbassi, Abdelouahad A1 - Mayer, Bernhard A1 - Resch-Genger, Ute A1 - Müller, Thomas J. J. T1 - Ester‐Aroyl‐S,N‐Ketene Acetals with Solid‐State Luminescence: AIEgens from Sequential Three‐Component Desymmetrization N2 - AbstractDi(hetero)aroyl dichlorides are desymmetrized upon sequential reaction with alcohols and 2‐methyl N‐benzyl thiazolium salts within the course of a one‐pot three‐component reaction yielding ester‐substituted aroyl‐S,N‐ketene acetals under mild conditions in good yields. A prerequisite for the concise one‐pot process is the different nucleophilicity of the alcohols and in situ generated S,N‐ketene acetals. The resulting compounds are merocyanines with dominant charge‐transfer absorption bands which are fluorescent in the solid state, but not in solution. In water/ethanol solvent mixtures of increasing water content, the water‐insoluble dyes display typical aggregation‐induced emission (AIE) characteristics. The water fraction inducing AIE as well as the emission color, and fluorescence quantum yield (Φf) of the aggregated dyes can be controlled by the alcohol part of the ester moiety. Encapsulation into polystyrene nanoparticles can lead to a considerable increase of the fluorescence quantum yield Φf to 30% as shown for a representatively chosen dye revealing the highest Φf of 11% within the dye series in the water/ethanol mixtures and enabling the usage of these dyes as fluorescent reporters in aqueous environments. KW - Dye KW - Fluorescence KW - Aggregation KW - Mechanism KW - Signal enhancement KW - Nano KW - Particle KW - Characterization KW - Quantum yield KW - Photophysics KW - Probe KW - Sensor KW - Lifetime KW - Polarity PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-642400 DO - https://doi.org/10.1002/chem.202502071 SN - 0947-6539 SP - 1 EP - 10 PB - Wiley-VCH CY - Weinheim AN - OPUS4-64240 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Koch, Matthias A1 - Win, Tin A1 - Hoffmann, Andrea A1 - Nehls, Irene T1 - Gezielte Untersuchung und Optimierung der Verfahrensschritte für die gas-chromatographische Bestimmung von Mineralölkohlenwasserstoffen in Feststoffen aus dem Altlastenbereich nach der Methode des FGAA N2 - Ziel des Forschungsprojektes war es, systematische Untersuchungen der Verfahrensschritte für die gas-chromatographische Bestimmung von Mineralölkohlenwasserstoffen (MKW) in Feststoffen aus dem Altlastenbereich entsprechend der Methode des Fachgremiums Altlastenanalytik (FGAA) sowie des Verfahrens ISO/DIS 16703 durchzuführen, Wege zur Optimierung einzelner Verfahrensschritte aufzuzeigen und beide Verfahren miteinander zu vergleichen. Es wurden Untersuchungen zu den Verfahrensschritten Extraktion, Extraktreinigung, Messung und Integration durchgeführt. Im Ergebnis der Untersuchungen wurde festgestellt, dass die Extraktion von Feststoffproben (20 g) mit einem Extraktionsvolumen von mind. 40 mL Aceton und 20 mL n-Heptan erfolgen muss, um eine zufriedenstellende Extraktionsausbeute zu gewährleisten. Im Rahmen dieses Projektes wurde ein Rechenprogramm für die Bestimmung der Rest- Aceton-Konzentration in Heptan-Extrakten erstellt. Mit diesem Programm können auch die Wasservolumina ermittelt werden, die für eine gewünschte Rest-Aceton-Konzentration notwendig sind. Anhand von Bodenextrakten, PAK-, Stearylstearat- und Triglycerid-Standardlösungen wurde nachgewiesen, dass die Säulen-Technik eine wesentlich effektivere Extraktreinigung bewirkt als das sogenannte Batch-(Schüttel-) Verfahren. In einem Modellversuch an drei verschiedenen Bodenextrakten wurde gezeigt, dass die zwischen FGAA- und ISO-Verfahren unterschiedliche Art der Peak-Integration eines GC-FID Chromatogramms zwischen n-Dekan (C10) und n-Tetracontan (C40) keinen Einfluss auf das Endergebnis hat. Eine Basislinienkorrektur des Proben-Chromatogramms ist daher nicht erforderlich. Das FGAA-Verfahren enthält in seiner Vorschrift für die Berechnung des MKW-Gehalts im Probenmaterial einen systematischen Fehler von etwa 8 %. Dieser Fehler entsteht durch den Unterschied zwischen dem theoretischen Extraktvolumen von 150 mL und dem realen Extraktvolumen von etwa 139 mL. Dieser systematische Fehler sollte in einer nachfolgenden Fassung des FGAA-Verfahrens vermieden werden. T3 - BAM Forschungsberichtreihe - 262 PY - 2003 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1895 SN - 978-3-86509-036-2 SN - 0938-5533 VL - 262 SP - 1 EP - 36 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-189 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meng, M. A1 - Zhang, T. A1 - Wang, J. A1 - Cheng, Z. A1 - Li, Z. A1 - Qiao, X. A1 - Wen, J. A1 - Resch-Genger, Ute A1 - Long, W. A1 - Ou, Jun T1 - Preparation of NaYF4: Yb3+/Tm3+@NaYF4@β-CD upconversion nanoparticles and application of their fluorescence temperature sensing properties N2 - The NaYF4: Yb3+/Tm3+@NaYF4@β-CD upconversion nanoparticles were successfully prepared by the solvothermal method, and the samples were pure hexagonal phase with good crystallinity and homogeneous size, asevidenced by XRD and TEM analysis. The FT-IR analysis shows that β-CD is successfully encapsulated on the surface of NaYF4: Yb3+/Tm3+@NaYF4 nanoparticles. The fluorescence intensity 3and lifetime were significantly increased after coating the inert layer on the surface of core nanoparticles. After further surface modification of β-CD, the fluorescence intensity and fluorescence lifetime were reduced, but the overall fluorescence was stronger. Temperature measurements using the fluorescence intensity ratio technique were found to have relatively low reliability and absolute sensitivity for temperature measurements using thermally coupled energy levels. However, the reliability of temperature measurements using non-thermally coupled energy levels is significantly higher and the absolute sensitivity is much higher than for measurements at thermally coupled levels. Since the maximum absolute sensitivity, maximum relative sensitivity and minimum temperature resolution are determined to be 0.1179 K-1, 2.19 %K􀀀 1 and 0.00019 K, respectively, NaYF4: Yb3+/Tm3+@NaYF4@β-CD upconversion nanoparticles are expected to be widely used in the biomedical field due to their feasibility, reliability, non-toxicity and harmlessness. KW - Upconversion KW - Surface modification KW - Fluorescence intensity ratio KW - Thermally coupled levels KW - Non-thermally coupled levels PY - 2023 DO - https://doi.org/10.1016/j.optmat.2022.113389 SN - 0925-3467 VL - 136 SP - 1 EP - 11 PB - Elsevier B.V. AN - OPUS4-57105 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Oskoei, P. A1 - Nogueira, J. A1 - Keller, Lisa-Marie A1 - Andresen, Elina A1 - Maturi, F. E. A1 - Rühle, Bastian A1 - Resch-Genger, Ute A1 - Daniel-da-Silva, A. L. A1 - Carlos, L. D. A1 - Oliviera, H. T1 - Effects of doxorubicin-loaded UCNP@MSN core-shell particles with a thermoresponsive nanovalve in melanoma cells N2 - Melanoma, one of the most aggressive forms of skin cancer, has an increasingly higher incidence. When detected in advanced stages, tumour eradication is often incomplete, contributing to poor prognosis with conventional treatments. Upconversion nanoparticles (UCNPs) haveunique optical properties that allow their effective use in several biomedical applications. This includes the excitability under near-infrared (NIR) excitation light, which has a relatively high penetration depth in tissue, a multitude of characteristic emission bands in the ultraviolet (UV), visible (Vis), NIR, and short-wave infrared (SWIR), along with long luminescence lifetimes, and high photostability. Mesoporous silica nanoparticles (MSN) with nanovalves or derived coatings have widely been used for triggered and targeted drug delivery in the past. Anticancer drugs can be loaded into the pores of MSN, enabling spatiotemporally controlled drug release. KW - Nano KW - Particle KW - Silica KW - Upconversation KW - Lanthanide KW - Triggered release KW - Temperature KW - Cell studies KW - Drug KW - Toxicity studies PY - 2024 DO - https://doi.org/10.1016/j.toxlet.2024.07.237 SN - 0378-4274 VL - 399 IS - Supplement 2 SP - S89 EP - S90 PB - Elsevier B.V. AN - OPUS4-62571 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Amouroux, B. A1 - Eftekhari, A. A1 - Roux, C. A1 - Micheau, J. A1 - Roblin, P. A1 - Pasturel, M. A1 - Gauffre, F. A1 - Würth, Christian A1 - Resch-Genger, Ute A1 - Sliwa, M. A1 - Bouchet, A. A1 - Coudret, C. T1 - Synthesis and Emission Dynamics of Sub-3 nm Upconversion Nanoparticles N2 - Reducing the size of upconversion nanoparticles (UCNPs) down to a few nm yields luminescent materials containing a very small number of emitters. Considering the bottom limit of one activator per particle ultrasmall UCNPs offer an unprecedented platform to study the contributions of the energy transfers at play in upconversion luminescence. Maintaining detectable emission despite the limited number of emitting ions and the high surface-to-volume ratio requires suitable particle architectures. Na(Gd-Yb)F4:Tm3+ emissive sub-3 nm diameter 𝜷-phase UCNPs are prepared using a gadolinium-rich composition in situ mixing of the precursors and a microwave high-temperature cycling sequence allowing precise control of the particle size and dispersity. These cores are coated with a NaGdF4 inert shell to minimize the deleterious influence of surface quenching (SQ). Time-resolved luminescence measurements combining standard NIR excitation of the Yb3+ sensitizer and direct UV excitation of the Tm3+ activator are performed to quantify cross relaxation and surface quenching processes. The fine tuning of the number of activators per particle via an optimized synthesis pathway along with the use of an appropriate excitation scheme enabled to provide an accurate analysis of the different mechanisms at play in these model nanoparticles and to characterize the structure of the core-shell architecture. KW - Lanthanide KW - Nanoparticle KW - Luminescence KW - Quantitative spectroscopy KW - Quantum yield KW - Energy transfer KW - Quality assurance KW - Synthesis KW - Surface modification KW - Photophysics PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-606877 DO - https://doi.org/10.1002/adom.202303283 SN - 2195-1071 SP - 1 EP - 13 AN - OPUS4-60687 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nirmalananthan-Budau, Nithiya A1 - Budau, J. H. A1 - Moldenhauer, Daniel A1 - Hermann, G. A1 - Kraus, Werner A1 - Hoffmann, Katrin A1 - Paulus, Beate A1 - Resch-Genger, Ute T1 - Substitution pattern controlled aggregation-induced emission in donor-acceptor-donor dyes with one and two propeller-like triphenylamine donors N2 - We present a comparative study of the spectroscopic properties of the donor–acceptor–donor substituted dyes triphenylamine-allylidenemalononitrile-julolidine (TMJ) and triphenylamine-allylidenemalononitriletriphenylamine (TMT), bearing one and two propeller-like triphenylamine donor moieties, in solvents of varying polarity and viscosity and in the aggregated and solid state. Our results reveal control of the aggregation-induced spectroscopic changes and the packing motifs of the dye molecules in the solid state by the chemical nature and structure of the second nitrogen-containing donor, i.e., a planar and a rigid julolidine or a twisted triphenyl group. Assuming that the TMT and TMJ aggregates show a comparable arrangement of the molecules to the respective crystals, these different molecular interactions in the solid state are responsible for aggregation induced emission (AIE) in the case of TMT and its absence for TMJ. Moreover, a versatile strategy for the fluorescence enhancement of only weakly emissive AIE dyes is shown, turning these dyes into bright nanoscale fluorescent reporters by using them as stains for preformed polymer particles. KW - Nano KW - Nanoparticle KW - Photoluminescence KW - Fluorescence KW - Quantum yield KW - Photophysics KW - Lifetime KW - Sensor KW - Dye KW - Enhancement KW - Particle KW - Polarity KW - AIE KW - Aggregation KW - Aggregation-induced emission KW - Solid state emission PY - 2020 DO - https://doi.org/10.1039/d0cp00413h VL - 22 IS - 25 SP - 14142 EP - 14154 AN - OPUS4-50967 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stroyuk, O. A1 - Raievska, O. A1 - Barabash, A. A1 - Batentschuk, M. A1 - Osvet, A. A1 - Fiedler, Saskia A1 - Resch-Genger, Ute A1 - Hauch, J. A1 - Brabec, C. J. T1 - "Green" synthesis of highly luminescent lead-free Cs2AgxNa1-xBiyIn1-yCl6 perovskites N2 - A new “green” and mild synthesis of highly stable microcrystalline Cs2AgxNa1-xBiyIn1-yCl6 (CANBIC) perovskites under ambient conditions was developed that is scalable to the multi-gram production. Under UV illumination, the CANBIC perovskites emit intense broadband photoluminescence (PL) with a quantum yield (QY) of 92% observed for x = 0.35 and y = 0.01-0.02. The combination of strong UV absorbance and broadband visible emission, high PL QY, and long PL lifetimes of up to 1.4 μs, along with an outstanding stability makes these CANBICs a promising material class for many optical applications. KW - Fluorescence KW - Perovskites KW - Solar cell KW - Automated synthesis KW - Green synthesis KW - Quantum yield KW - Integrating sphere spectroscopy KW - Absolute fluorescence KW - Quality assurance KW - Nano KW - Particle KW - Application KW - Semiconductor KW - Quantum dot KW - Renewable energy PY - 2022 DO - https://doi.org/10.1039/d2tc02055f SN - 2050-7526 VL - 10 IS - 27 SP - 9938 EP - 9944 PB - Royal Society of Chemistry AN - OPUS4-55453 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Geißler, Daniel A1 - Nirmalananthan-Budau, Nithiya A1 - Scholtz, Lena A1 - Tavernaro, Isabella A1 - Resch-Genger, Ute T1 - Analyzing the surface of functional nanomaterials — how to quantify the total and derivatizable number of functional groups and ligands N2 - Functional nanomaterials (NM) of different size, shape, chemical composition, and surface chemistry are of increasing relevance for many key technologies of the twenty-first century. This includes polymer and silica or silica-coated nanoparticles (NP) with covalently bound surface groups, semiconductor quantum dots (QD), metal and metal oxide NP, and lanthanide-based NP with coordinatively or electrostatically bound ligands, as well as surface-coated nanostructures like micellar encapsulated NP. The surface chemistry can significantly affect the physicochemical properties of NM, their charge, their processability and performance, as well as their impact on human health and the environment. Thus, analytical methods for the characterization of NM surface chemistry regarding chemical identification, quantification, and accessibility of functional groups (FG) and surface ligands bearing such FG are of increasing importance for quality control of NM synthesis up to nanosafety. Here, we provide an overview of analytical methods for FG analysis and quantification with special emphasis on bioanalytically relevant FG broadly utilized for the covalent attachment of biomolecules like proteins, peptides, and oligonucleotides and address methodand material-related challenges and limitations. Analytical techniques reviewed include electrochemical titration methods, optical assays, nuclear magnetic resonance and vibrational spectroscopy, as well as X-ray based and thermal analysis methods, covering the last 5–10 years. Criteria for method classification and evaluation include the need for a signal-generating label, provision of either the total or derivatizable number of FG, need for expensive instrumentation, and suitability for process and production control during NM synthesis and functionalization. KW - Functional group quantification KW - Surface ligand KW - Nanomaterial KW - Optical detection KW - Electrochemical titration KW - Nanosafety (Safe-by-design) PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-533597 DO - https://doi.org/10.1007/s00604-021-04960-5 VL - 188 IS - 10 SP - 1 EP - 28 PB - Springer Nature AN - OPUS4-53359 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sun, C. A1 - Schäferling, Michael A1 - Resch-Genger, Ute A1 - Gradzielski, M. T1 - Solvothermal Synthesis of Lanthanide-doped NaYF4 Upconversion N2 - Lanthanide-doped NaYF4 upconversion nano- and microcrystals were synthesized via a facile solvothermal approach. Thereby, the influence of volume ratios of ethylene glycol (EG)/H2O, molar ratios of NH4F/RE3+ (RE3+ represents the total amount of Y3+ and rare-earth dopant ions), Gd3+ ion contents, types of activator dopant ions, and different organic co-solvents on the crystal phase, size, and morphology of the resulting particles were studied systematically. A possible formation mechanism for the growth of crystals of different morphology is discussed. Our results show that the transition from the α- to the β-phase mainly depends on the volume ratio of EG/H2O and the molar ratio of NH4F/RE3+, while the morphology and size could be controlled by the type of organic co-solvent and Gd3+ dopant ions. Furthermore, the reaction time has to be long enough to convert α-NaYF4 into β-NaYF4 during the growth process to optimize the upconversion luminescence. The formation of larger β-NaYF4 crystals, which possess a higher upconversion luminescence than smaller particles, proceeds via intermediates of smaller crystals of cubic structure. In summary, our synthetic approach presents a facile route to tailor the size, Crystal phase, morphology, and luminescence features of upconversion materials. KW - Nano KW - Nanomaterial KW - Upconversion nanoparticle KW - Photoluminescence KW - Lanthanide KW - Quantum yield KW - Photophysics KW - Lifetime KW - Surface chemistry KW - Single particle KW - Brightness KW - NIR KW - Synthesis PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-520307 DO - https://doi.org/10.1002/cnma.202000564 VL - 7 IS - 2 SP - 174 EP - 183 PB - Wiley AN - OPUS4-52030 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bastos, V. A1 - Oskoei, P. A1 - Andresen, Elina A1 - Saleh, Maysoon I. A1 - Rühle, Bastian A1 - Resch-Genger, Ute A1 - Oliveira, H. T1 - Stability, dissolution, and cytotoxicity of NaYF4‑upconversion nanoparticles with different coatings N2 - Upconversion nanoparticles (UCNPs) have attracted considerable attention owing to their unique photophysical properties. Their utilization in biomedical applications depends on the understanding of their transformations under physiological conditions and their potential toxicity. In this study, NaYF4: Yb,Er UCNPs, widely used for luminescence and photophysical studies, were modified with a set of four different coordinatively bound surface ligands, i.e., citrate, alendronate (AA), ethylendiamine tetra(methylene phosphonate) (EDTMP), and poly(maleic anhydride-alt-1-octadecene) (PMAO), as well as silica coatings with two different thicknesses. Subsequently, the aging-induced release of fluoride ions in water and cell culture media and their cytotoxic profile to human keratinocytes were assessed in parallel to the cytotoxic evaluation of the ligands, sodium fluoride and the lanthanide ions. The cytotoxicity studies of UCNPs with different surface modifications demonstrated the good biocompatibility of EDTMP-UCNPs and PMAO-UCNPs, which is in line with the low amount of fluoride ions released from these samples. An efficient prevention of UCNP dissolution and release of cytotoxic ions, as well as low cytotoxicity was also observed for UCNPs with a sufficiently thick silica shell. Overall, our results provide new insights into the understanding of the contribution of surface chemistry to the stability, dissolution behavior, and cytotoxicity of UCNPs. Altogether, the results obtained are highly important for future applications of UCNPs in the life sciences and bioimaging studies. KW - Nano KW - Nanomaterial KW - Upconversion nanoparticle KW - Lanthanide KW - Photoluminescence KW - Quantum yield KW - Photophysics KW - Excitation power density KW - Surface chemistry KW - Coating PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-544681 DO - https://doi.org/10.1038/s41598-022-07630-5 SN - 2045-2322 VL - 12 SP - 1 EP - 13 PB - Springer Nature CY - London AN - OPUS4-54468 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Witte, F. A1 - Rietsch, P. A1 - Nirmalananthan-Budau, Nithiya A1 - Weigert, Florian A1 - Götze, J. P. A1 - Resch-Genger, Ute A1 - Eigler, S. A1 - Paulus, B. T1 - Aggregation-induced emission leading to two distinct emissive species in the solid-state structure of high-dipole organic chromophores N2 - The concept of aggregation-induced emission represents a means to rationalise photoluminescence of usually nonfluorescent excimers in solid-state materials. In this publication, we study the photophysical properties of selected diaminodicyanoquinone (DADQ) derivatives in the solid state using a combined approach of experiment and theory. DADQs are a class of high-dipole organic chromophores promising for applications in non-linear optics and light-harvesting devices. Among the compounds investigated, we find both aggregation-induced emission and aggregation-caused quenching effects rationalised by calculated energy transfer rates. Analysis of fluorescence spectra and lifetime measurements provide the interesting result that (at least) two emissive species seem to contribute to the photophysical properties of DADQs. The main emission peak is notably broadened in the long-wavelength limit and exhibits a blue-shifted shoulder. We employ high-level quantum-chemical methods to validate a molecular approach to a solid-state problem and show that the complex emission features of DADQs can be attributed to a combination of H-type aggregates, monomers, and crystal structure defects. KW - Fluorescence KW - Optical probe KW - Dye KW - Photophysics KW - Theory KW - Quantum yield KW - Mechanism KW - Quantum chemistry KW - Modelling KW - Aggregation KW - Lifetime KW - Single particle KW - Microscopy KW - Solid KW - Crystal PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-531138 DO - https://doi.org/10.1039/d1cp02534a SP - 1 EP - 9 PB - Royal Society of Chemistry AN - OPUS4-53113 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Le Guevel, X. A1 - Wegner, Karl David A1 - Würth, Christian A1 - Baulin, V. A. A1 - Musnier, B. A1 - Josserand, V. A1 - Resch-Genger, Ute A1 - Koll, J-C T1 - Tailoring the SWIR emission of gold nanoclusters by surface ligand rigidification and their application in 3D bioimaging N2 - The influence of solvent polarity and surface ligand rigidification on the SWIR emission profile of gold nanoclusters with an anistropic surface was investigated. A strong enhancement of the SWIR emission band at 1200 nm was observed when measuring in different local environments: in solution, in polymer composites, and in solids. SWIR in vivo imaging of mice assisted by deep learning after intravenous administration of these gold nanoclusters provides high definition pseudo-3D views of vascular blood vessels. KW - Nano KW - Nanomaterial KW - Metal cluster KW - Photoluminescence KW - Quantum yield KW - Photophysics KW - Lifetime KW - Sensor KW - NIR KW - SWIR KW - Ligand KW - Gold KW - Mechanism KW - Charge transfer KW - Enhancement strategy KW - Imaging KW - Application KW - Contrast agent PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-543582 DO - https://doi.org/10.1039/D1CC06737K VL - 58 IS - 18 SP - 2967 EP - 2970 PB - RSC AN - OPUS4-54358 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Manzoni, Anna Maria A1 - Mohring, Wencke A1 - Schneider, Mike A1 - Laplanche, Guillaume A1 - Hagen, Sebastian Peter A1 - Stephan‐Scherb, Christiane T1 - High‐Temperature Oxidation of the CrFeNi Medium‐Entropy Alloy N2 - The isothermal high‐temperature oxidation behavior of the equiatomic CrFeNi medium‐entropy alloy is a key issue that determines whether this material is suited for high‐temperature application. In this view, the understanding of the long‐term behavior is even more crucial than short‐term corrosion effects. Herein, a single‐phase CrFeNi alloy of the face‐centered‐cubic structure is exposed to synthetic air at 1000, 1050, and 1100 °C for 24, 100, and 1000 h and its oxidation behavior is systematically compared to that of 316L steel, which shows a surprising initial oxidation stabilization during early stages. The oxidation rate of CrFeNi is parabolic at 1000 °C (with a parabolic constant kp = 1.4·10−5 mg−2 cm−4 s−1) and 1050 °C (kp = 2.7·10−5 mg−2 cm−4 s−1), but breakaway oxidation occurs at 1100 °C after 4 h of exposure. In all cases, the oxide scales are found to (at least) partially spall off. Chromium diffuses outward to form a Cr2O3 layer at the gas/oxide interface, and a thin layer of (Cr, Fe, Ni)3O4 is identified at the oxide/alloy interface. Unlike the 316L alloy, which contains more Mn and Fe, the CrFeNi alloy does not show any catastrophic oxidation behavior at the investigated conditions. KW - Corrosion KW - Medium-entropy alloy KW - Scanning electron microscopy PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-636672 DO - https://doi.org/10.1002/adem.202500400 SN - 1438-1656 SP - 1 EP - 14 PB - Wiley VHC-Verlag AN - OPUS4-63667 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Serrano-Munoz, Itziar A1 - Agudo Jácome, Leonardo A1 - Thompsom, Sean A1 - Schneider, Judy T1 - On the transferability of post-processing heat treatments designed for PBF-LB IN718 alloys to directed energy deposition specimens N2 - Many processes are being developed for metal additive manufacturing (AM) which vary by their heat source and feedstock. The use of directed energy deposition (DED) is growing due to its ability to build larger structures outside of a contained powder bed chamber. However, the only standard exclusively for post-build heat treatment of AM IN718 is ASTM standard F3055-14a, developed for powder bed fusion (PBF). This study evaluates the applicability of this current heat treatment standard to AM IN718 specimens produced using two methods of DED: laser-blown powder (LP)-DED and arc-wire (AW)-DED. Electron microscopy and X-ray diffraction techniques were used to characterize the specimens in the as-built condition and after the full heat treatment (FHT) specified in F3055. No evidence of remaining Laves phase was observed in the two DED specimens after the FHT. Yield strengths for the DED specimens were 1049 MPa for FHT AW-DED and 1096 MPa for LP-DED, higher than the minimum stated for PBF-LB IN718 of 920 MPa. The size, morphology, inter-spacing, and diffraction patterns of the γ´ and γ´´ strengthening precipitates are found to be similar for both DED processes. Differences were observed in the microstructure evolution where the F3055 heat treatments resulted in partial recrystallization of the grain structure, with a higher content of annealing twins observed in the AW-DED. These microstructural differences correlate with differences in the resulting elongation to failure. Thus, it is proposed that variations in heat treatments are needed for optimizing IN718 produced by different AM processes. KW - Additive manufacturing variants KW - Directed energy deposition (DED) KW - Post-process heat treatments KW - SEM-EBSD and TEM microscopy KW - XRD phase analysis PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-628165 DO - https://doi.org/10.1007/s00170-025-15386-1 SN - 1433-3015 VL - 137 IS - 7-8 SP - 3949 EP - 3965 PB - Springer Science and Business Media LLC AN - OPUS4-62816 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weinel, Kristina A1 - Hahn, Marc Benjamin A1 - Lubk, Axel A1 - González Martínez, Ignacio Guillermo A1 - Büchner, Bernd A1 - Agudo Jácome, Leonardo T1 - Nanoparticle Synthesis by Precursor Irradiation with Low-Energy Electrons N2 - Nanoparticles (NPs) and their fabrication routes are intensely studied for their wide range of application in optics, chemistry, and medicine. Γ-ray and ion irradiation of precursor matter are established methods that facilitate tailored NP synthesis without complicated chemistry. Here, we develop and explore NP synthesis based on irradiating precursor microparticles with low-energy electron beams. We specifically demonstrate the fabrication of plasmonic gold nanoparticles of sizes between 3 and 350 nm on an amorphous SiOx substrate using a 30 kV electron beam. By detailed comparison with electron scattering simulations and thermodynamic modeling, we reveal the dominant role of inelastic electron–matter interaction and subsequent localized heating for the observed vaporization of the precursor gold microparticles. This general principle suggests the suitability of electron-beam irradiation for synthesizing NPs of a wide class of materials. KW - Gold Nanoparticle KW - Scanning Electron Microscopy KW - In situ irradiation KW - Thermodynamic modelling KW - Heat Transfer PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-627609 DO - https://doi.org/10.1021/acsanm.4c06033 SN - 2574-0970 VL - 8 IS - 10 SP - 4980 EP - 4988 PB - ACS Publications CY - Washington, DC AN - OPUS4-62760 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sun, Yijuan A1 - Gawlitza, Kornelia A1 - Valderrey, Virginia A1 - Bell, Jérémy A1 - Rurack, Knut T1 - Polymerizable BODIPY probe crosslinker for the molecularly imprinted polymer-based detection of organic carboxylates via fluorescence N2 - This contribution reports the development of a polymerizable BODIPY-type fluorescent probe targeting small-molecule carboxylates for incorporation into molecularly imprinted polymers (MIPs). The design of the probe crosslinker includes a urea recognition site p-conjugated to the 3-position of the BODIPY core and two methacrylate moieties. Titration experiments with a carboxylate-expressing antibiotic, levofloxacin (LEVO), showed a blue shift of the absorption band as well as a broadening and decrease in emission, attributed to hydrogen bonding between the probe’s urea group and the carboxylate group of the antibiotic. Using this probe crosslinker, core–shell particles with a silica core and a thin MIP shell were prepared for the detection of LEVO. The MIP exhibited highly selective recognition of LEVO, with an imprinting factor of 18.1 compared to the non-imprinted polymer. Transmission electron microscopy confirmed the core–shell structure and spectroscopic studies revealed that the receptor’s positioning leads to a unique perturbation of the polymethinic character of the BODIPY chromophore, entailing the favourable responses. These features are fully preserved in the MIP, whereas no such response was observed for competitors such as ampicillin. The sensory particles allowed to detect LEVO down to submicromolar concentrations in dioxane. We have developed here for the first time a BODIPY probe for organic carboxylates and incorporated it into polymers using the imprinting technique, paving the way for BODIPY-type fluorescent MIP sensors. KW - Fluorescence KW - BODIPY probe KW - Molecularly Imprinted Polymers KW - Sensor Materials KW - Dyes KW - Water analysis KW - Advanced materials PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-598629 DO - https://doi.org/10.1039/D3MA00476G SP - 1 EP - 11 PB - Royal Society of Chemistry (RSC) AN - OPUS4-59862 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jamieson, O. D. A1 - Bell, Jérémy A1 - Hudson, A. A1 - Saczek, J. A1 - Perez-Padilla, Victor A1 - Kaiya, G. A1 - Novakovic, K. A1 - Davies, M. A1 - Foster, E. A1 - Gruber, J. A1 - Rurack, Knut A1 - Peeters, M. T1 - Design and Application of an Imprinted Polymer Sensor for the Dual Detection of Antibiotic Contaminants in Aqueous Samples and Food Matrices N2 - An innovative polymer-based dual detection microfluidic platform has been developed for the accurate and reliable sensing of trace amounts of antibiotic tetracycline in environmental and food samples. This was achieved through the production of a bespoke polymeric material formed via an imprinting technique using a fluorescent dye. Thus, this enables dual detection of tetracycline, both thermally, via analyzing the heat-transfer resistance at the solid−liquid interface, and optically, through the inner filter effect. The combination of these two methods achieved a nanomolar limit of detection for tetracycline while also providing rapid, selective, and cost-effective sensing. Additionally, this method successfully detected tetracycline levels of 0.56 μM in blank egg samples which was significantly lower than the maximum residual level of 400 μg L−1 (0.9 μM). Our work shows that this approach can be used for the efficient detection of trace antibiotics in complex environmental and food samples, offering enhanced reliability through the integration of two complementary analysis techniques. This sensor has the potential to identify sources of antimicrobial resistance, which is crucial for targeted efforts to combat this pressing global health challenge. KW - Molecularly imprinted polymers KW - Antibiotics monitoring KW - Orthogonal detection KW - Sensors PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-626497 DO - https://doi.org/10.1021/acsapm.4c03218 SN - 2637-6105 VL - 7 IS - 4 SP - 1 EP - 9 PB - American Chemical Society CY - Washington, D.C. AN - OPUS4-62649 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Feng, Wen A1 - Schulz, Johannes A1 - Wolf, Daniel A1 - Pylypenko, Sergii A1 - Gemming, Thomas A1 - Weinel, Kristina A1 - Agudo Jácome, Leonardo A1 - Büchner, Bernd A1 - Lubk, Axel T1 - Secondary electron emission from gold microparticles in a transmission electron microscope: comparison of Monte Carlo simulations with experimental results N2 - We measure the electron beam-induced current to analyze the electron-induced secondary electron (SE) emission from micron-sized gold particles illuminated by 80 and 300 keV electrons in a transmission electron microscope. A direct comparison of the experimental and simulated SE emission (SEE) employing Monte Carlo scattering simulations based on the GEANT4 toolkit yields overall good agreement with a noticeable discrepancy arising from the shortcoming of the GEANT4 scattering cross sections in the low-loss regime. Thus, the electron beam-induced current analysis allows to quantify the inelastic scattering including SEE in the transmission electron microscope and provides further insight into the charging mechanisms. KW - Electron beam-induced current KW - Transmission electron microscopy KW - Secondary electron emission KW - Secondary electron yield KW - Gold micronoparticle PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-622557 DO - https://doi.org/10.1088/1361-6463/ad9840 VL - 58 IS - 8 SP - 1 EP - 7 PB - IOP Publishing CY - Bristol, GB AN - OPUS4-62255 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weinel, Kristina A1 - Schultz, Johannes A1 - Kalady, Mohammed Fayis A1 - Wolf, Daniel A1 - Agudo Jácome, Leonardo A1 - Lubk, Axel T1 - Fabrication of 2-dimensional disordered assemblies of gold nanoparticles and investigation of localized surface plasmon resonances N2 - Interaction of electromagnetic waves, such as electron beams or light, with conductive material can lead to localized surface plasmon resonances (LSPRs) where the incoming energy can be deposited in a collective excitation of electrons of the conduction band, which in turn can result in coherent localized plasmon oscillations. LSPR in metallic nanostructures, such as nanoparticles (NPs), which are sensitive to geometry, material composition and environment, are currently utilized in a wide range of applications, such as surface-enhanced Raman spectroscopy, plasmonic wave guides, improved solar cells, on-chip particle accelerators and nanoantennas. A host of studies that focus on plasmonic NPs ranging from single NPs with several shapes (cubic, spherical, tetrahedral) over 1D assemblies of NPs such as chains, to ordered 2D assemblies of NPs show an increase of the complexity regarding the hybridization behavior of LSPRs eventually lead to delocalized Surface Plasmons. Furthermore, Anderson predicted in 1977 the absence of diffusion or delocalization of waves in disordered systems, which has been discussed as the underlying mechanism for LSPRs localization in disordered metallic thin films and ultrathin 2D networks. Our aim is to further develop these studies on the surface plasmon localization in disordered structures by (1) developing a novel NPs assembly fabrication method that allows fabricating disordered assemblies of NPs of a wide range of NPs sizes, and (2) probing the LSPR with high-resolution electron energy-loss spectroscopy (EELS). Moreover, the dominant dipolar interaction between the NPs, also facilitates an efficient numerical modeling of these systems, which in comparison with the experiments allows for an in-depth study of the impact of various geometric parameters as well as retardation and life-time damping on the observed localization behavior. To synthesize 2D disordered assemblies of gold NPs on a TEM transparent silicon oxide substrate, a new synthesis routine was developed. This procedure is based on sublimation and redeposition of a gold microparticle precursor induced by an electron beam in a scanning electron microscope (SEM) operated at 30 kV. To characterize the assembly of synthesized NPs in terms of size, shape and spreading over the substrate, TEM measurements were conducted subsequently. To study LSPRs experimentally, EELS in scanning transmission electron microscopy (STEM) mode was carried out. The numerical modelling of LSPRs was performed using a self-consistent dipole model. The synthesized 2D disordered gold NPs assemblies exhibit a gradient in the NPs mean size, which ranges from 100 nm close to the precursor location down to 2 nm at a distance of more than 20 µm from the precursor location. Additionally, the interparticle distance between the gold NPs increases with increasing distance to the precursor location. The experimental investigation as well as the numerical simulation of the LSPRs demonstrate a localization behavior that decreases toward larger energies, which is driven by the disorder of the NPs assembly (mainly the random particle distance). That localization behavior stays in contrast to what was found in ultrathin 2D gold networks showing increasing of localization towards higher LSPRs energies. By varying the geometric parameters of the NPs assembly in the simulation, we could identify the NPs thickness as the parameter, that determines the energy-dependence of the localization. Specifically, a critical thickness of approx. 10 nm separates the two localization regimes, which correlates to the energy of the dipole mode resonance crucially depending on the thickness of the NPs. 2D disordered assemblies of gold NPs of a wide range of NPs sizes and distances can be synthesized directly on thin substrates facilitating structural characterization and EELS measurements in a TEM. It could be shown that such assemblies exhibit LSPRs with a localization behavior that may be tuned by the NPs sizes (including thickness) and interparticle distances. The proposed synthesis of random NPs assemblies opens new avenues for fundamental studies on Anderson localization in disordered plasmonic structures as well as its applications such as surface-enhanced Raman spectroscopy where localization behavior must be tuned to specific wave lengths. T2 - 17th European Microscopy Congress (EMC 2024) CY - Copenhagen, Denmark DA - 26.08.2024 KW - Scanning electron microscopy KW - Gold nanoparticle synthesis KW - Disordered assemblies KW - Localized surface plasmon resonances KW - Transmission electron microscopy PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-618330 DO - https://doi.org/10.1051/bioconf/202412932007 VL - 129 SP - 1 EP - 2 PB - EDP Sciences CY - Les Ulis AN - OPUS4-61833 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Melzer, Michael T1 - The Digital Reference Material Document Derived from the DCC N2 - The DCC enables automatization in the metrological traceability of measurements and the dissemination and processing of data from calibration services. Many calibration and measurement procedures, however, rely on certified reference materials (CRMs) to obtain metrological traceability, especially in the broad field of chemical analysis. The metrological information of those reference materials is also provided in the form of certificates, and hence, their digitization bears the same automatization potential for quality assurance and traceability as the DCC itself. Although fairly similar, a reference material certificate contains some different information, and has a variable structure and proprietary requirements compared to a calibration certificate, as it is based on the dedicated ISO 33401 standard (formally known as ISO Guide 31) rather than the ISO/IEC 17025. Accordingly, the established DCC-schema does not fully fit the purpose of machine-readable reference material certificates. At the German Federal Institute for Materials Research and Testing (BAM), we started to adapt the DCC-schema in order to derive a dedicated schema for CRM certificates. For the seamless digital description of its certified values and their uncertainties, the newly developed schema also utilizes the Digital SI and thus provides a direct link to BIPM’s digital reference point for a global harmonization of metrological quantities. Furthermore, the schema will also be suitable for non-certified reference materials in order to form a common data structure for digital reference material documents (DRMD) in general. As a validated XML report, the DRMD is also compatible with established digital security and verification infrastructure, such as electronic seals and the novel digital accreditation symbol. In this presentation we will highlight some of the essential differences between reference material documents and calibration certificates, but also point out their similarities, which well justify the derivation of the DRMD-Schema from the DCC. In addition to the metrological traceability and quality assurance, further automatization use cases by means of DRMDs are presented, ranging from database maintenance to machine learning for automated analytics. This work was supported in part by national QI-Digital initiative funded by the German Federal Ministry for Economic Affairs and Climate Action. T2 - 5th International DCC Conference CY - Online Meeting DA - 25.02.2025 KW - Reference materials KW - Certified reference materials KW - Digital certificates KW - Digitalization KW - QI-Digital PY - 2025 UR - https://www.youtube.com/watch?v=0Mzu-bNNmbM&t=2446s UR - https://www.dcc-conference-2025.ptb.de/5th-international-dcc-conference AN - OPUS4-64178 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Suárez Ocaño, Patricia A1 - Agudo Jácome, Leonardo T1 - Creep degradation of the high entropy superalloy AlMo0.5NbTa0.5TiZr N2 - The refractory high entropy superalloy (RSA) AlMo0.5NbTa0.5TiZr was the first of a class, with a dual-phase microstructure that resembles that of γ/γ’ in Ni-base superalloys), and the open question whether it performs better as structural alloy under high temperature (HT) applications. Here, we address the HT creep behavior and its associated microstructural degradation of this RSA. The material was produced by arc-melting, heat treatment in argon (24 h @ 1400 °C + 4 h hot isostatic pressure @ 1370 °C & 170 MPa). Interrupted vacuum creep tests were performed at 900-1100 °C and 30-120 MPa. Scanning (S) and transmission (T) electron microscopy (EM) were used to reveal degradation mechanisms. At 1100 °C (Fig.1, middle), the dual A2/B2 microstructure coarsens and partially transforms into a Zr-Al-rich phase (red arrow). An additional external load pronounces directional coarsening. Results are further discussed on the base dislocation and additional damage mechanisms. T2 - International Conferende on Strength of Materials (ICSMA) 2022 CY - Metz, France DA - 26.06.2022 KW - High entropy superalloy KW - Rrafting KW - Dislocation creep KW - Phase transformation PY - 2022 AN - OPUS4-63856 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Paulisch-Rinke, M. C. A1 - Manzoni, Anna Maria A1 - Agudo Jácome, Leonardo A1 - Vogel, F. A1 - Reimers, W. T1 - Influence of chemical composition on microstructure and mechanical properties in the extruded aluminum alloys 7021B and 7175 N2 - The aim of this study is to improve the mechanical properties of Al 7xxx series alloys by achieving the strengthening benefits typically provided by Cu while avoiding the formation of low-melting eutectic phases associated with excessive Cu content. This is accomplished through a tailored combination of alloying elements and optimized thermomechanical treatments. Alloys 7021B (high Zn content) and 7175 (high Cu and Mg content) are analyzed and optimized threefold in this study: the heat treatment, the microstructural evolution and the mechanical properties are investigated by several methods and compared with the aim of improving the process parameters for subsequent application. The peak-aging process is optimized via compression tests to overcome the strength-ductility trade-off. Microstructure and phase chemistry analyses by transmission electron microscopy and atom probe tomography enable a better understanding of the underlying morphological features such as the spatial distribution, and the chemical composition of the hardening phases. The mechanical properties of the peak-aged alloys are determined by compression and tensile tests. Both alloys exhibit very high strength – even by 7xxx series standards. It can be traced back to the dislocation movement: it is impeded both by homogeneously distributed cuttable Guinier–Preston zones in both alloys and by non-cuttable η’ precipitates. As a result, we demonstrate that alloy 7021B offers novel possibilities for processing and industrial application: high strength, typically associated with Cu containing alloys, can also be obtained in Cu free alloys, if the Zn content is sufficiently high. We can thus suggest new opportunities for processing and industrial applications by reducing the risk of forming low-melting eutectic phases. KW - Aluminium alloys KW - Transmission electron microscopy KW - Atom probe tomography KW - Extrusion KW - Mechanical properties PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-640338 DO - https://doi.org/10.1016/j.matdes.2025.114649 SN - 0264-1275 VL - 258 SP - 1 EP - 11 PB - Elsevier Ltd. AN - OPUS4-64033 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Müller-Elmau, Johanna A1 - Göbel, Artur A1 - Junge, Paul A1 - Müller, Julian A1 - Rousseau, Tom A1 - Görke, Oliver A1 - Nikasch, Christian A1 - Kiliani, Stefan T1 - Thermal cycling of YAG infiltration and plasma sprayed coatings as environmental barrier coating on ceramic heat shields for use in hydrogen operating gas turbines N2 - Environmental barrier coatings (EBC) are intended to protect alumina ceramic tiles in hot water vapor conditions, enabling gas turbines to operate with higher hydrogen content or even pure hydrogen. For these operating conditions, yttrium aluminum garnet (YAG) promises the highest protection against hydrolysis, which can be applied via atmospheric plasmaspraying (APS). To enhance the protection efficiency, the coating is combined with a prior infiltration of the base material. The obtained design acts as in-depth protection even if the coating exhibits cracks. KW - Thermal shock KW - Thermal cycles KW - Environmental barrier coating (EBC) KW - Water vapor corrosion PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-639829 DO - https://doi.org/10.1016/j.oceram.2025.100837 VL - 23 SP - 1 EP - 7 PB - Elsevier Ltd. AN - OPUS4-63982 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wagner, Sabine T1 - Combining fluorescent molecularly imprinted polymer sensor particles with microfluidic devices for the detection of herbicides N2 - 2,4-Dichlorophenoxyacetic acid (2,4-D) is one important and well-known herbicide that is widely used in agriculture because of its advantages to regulate plant growth. However, the use of large quantities of the treated plants as animal feed leads to residues in meat, milk and eggs. Furthermore, the herbicide can drain away and contaminate ground and drinking water. The ingestion of 2,4-D-contaminated food and water causes damage to the inner organs of humans and animals, e.g., the kidneys and the liver. Analytical assays based on molecularly imprinted polymers (MIPs) have emerged as a valuable tool in the field of environmental analysis due to the low production costs, stability, format adaptability and the possibility to imprint and thus their ability to recognize a wide variety of target analytes. With regard to optical sensing technologies, however, MIPs have only been used in considerably few applications, especially in fluorescence sensors. This limitation is basically due to the fact that the incorporation of a fluorescently responding moiety into a polymer matrix is challenging. One way to overcome this limitation is to use tailor-made fluorescent indicator monomers for direct transfer of the binding event into an optical signal and coat the MIP via reversible addition-fragmentation chain transfer (RAFT) polymerization as a thin layer onto the surface of silica nanoparticles as primary sensing element. Here, we present the response behavior of the fluorescent MIP sensor particles in terms of sensitivity for 2,4-D detection (the so-called imprinting factor), discrimination ability against structurally similar compounds and performance in a phase-transfer assay (PTA) on chip, i.e., the implementation of the assay into a microfluidic chip environment, offering a novel simple and rapid way for the detection of herbicides. T2 - 10. Interdisziplinäres Doktorandenseminar CY - Berlin, Germany DA - 28.02.2016 KW - Molecularly imprinted polymer KW - Fluorescence KW - Microfluidic devices PY - 2016 AN - OPUS4-38165 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agudo Jácome, Leonardo T1 - In situ electron-beam 'melting' (sublimation) of gold microparticles in the SEM N2 - Gold micro particles have been modified in the past using the high power density of a localized electron beam of acceleration voltages above 100 kV as an energy source to transform matter at the sub-micron scale in a transmission electron microscope uses. Here, the e-beam-induced transformation of precursor microparticles employing a low-energy e-beam with an acceleration voltage of 30 kV in a scanning electron microscope is implemented. Under these conditions, the technique can be classified between e-beam lithography, where the e-beam is used to mill holes in or grow some different material onto a substrate, and e-beam welding, where matter can be welded together when overcoming the melting phase. Modifying gold microparticles on an amorphous SiOx substrate reveals the dominant role of inelastic electron-matter interaction and subsequent localized heating for the observed melting and vaporization of the precursor microparticles under the electron beam. Monte-Carlo scattering simulations and thermodynamic modeling further support the findings. T2 - IKZ International Fellowship Award & Summer School 2025 from May 5 to 7, 2025 CY - Berlin, Germany DA - 05.05.2025 KW - Gold Nanoparticle KW - Scanning Electron Microscopy KW - In situ irradiation KW - Thermodynamic modelling KW - Heat Transfer PY - 2025 AN - OPUS4-63256 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - van de Kreeke, Johannes T1 - QI-Digital-Werkzeuge: DRMD N2 - Im Rahmen der Initiative QI-Digital wird ein digitales Referenzmaterial-Zertifikat (DRMD) entwickelt. Es basiert auf dem digitalen Kalibrierzertifikat (DCC) und ist ebenso wie dieses ein Element des Quality-X-Ökosystems. Die Entwicklung fokussiert zunächst auf zwei Produkte: das DRMD-XML-Schema einerseits und einen DRMD-Generator andererseits, mit dem händisch und/oder mittels KI DRMD-Dateien generiert werden können. Als Repositorium - und vor allem auch als PR-Maßnahme - könnte die COMAR-Datenbank dienen. T2 - Forum QI-Digital 2024 CY - Berlin, Germany DA - 09.10.2024 KW - Digitalisierung KW - Qualitätsinfrastruktur PY - 2024 AN - OPUS4-61886 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wagner, Sabine T1 - Detection of antibiotics by combining fiber-optic array with microparticles coated with fluorescent molecularly imprinted polymers N2 - The widespread use of antibiotics in livestock farming leads to trace residues in food products and wastewater, potentially entailing antimicrobial resistance in food-borne pathogens. The determination of antibiotics in aqueous environments and foodstuff is thus of major concern. We have been developing optical sensors based on molecularly imprinted polymers (MIPs) due to the low production costs, stability, format adaptability and the possibility to imprint and thus their ability to recognize a wide variety of target analytes. As a fluorescently responding moiety in the polymer matrix a tailor-made fluorescent indicator cross-linker for direct transfer of the binding event into an optical signal was used. If such a cross-linker is integrated into a thin MIP-shell on microspheres such core/shell particles can be readily used in advanced multiplexing sensory fiber-optic microarrays. Here, we propose such a fiber-optic microarray based on fluorescent MIP microspheres for antibiotics. The binding behavior and the selectivity of a microarray using these silica core/MIP shell beads were examined and compared with a non-imprinted polymer (NIP) control, employing the target molecules and other structurally closely related antibiotics. T2 - APME2017 CY - Ghent, Belgium DA - 21.05.2017 KW - Molecularly imprinted polymers KW - Multiplexing sensory fiber-optic microarrays KW - Antibiotics PY - 2017 AN - OPUS4-40583 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gawlitza, Kornelia T1 - Fluorescent molecularly imprinted polymer particles for direct detection of glyphosate in organic solvents and water N2 - Glyphosate (GPS) is the most widely used pesticide in the world whose use increased dramatically after the introduction of genetically modified crops engineered to resist its herbicidal action during application. In recent years, there have been growing concerns over its toxicity following its classification by the International Agency for Research on Cancer (IARC) as a probable carcinogen as well as reports of its ecotoxicological effects. This resulted in increased efforts to develop quick and sensitive detection methods. In this work, molecular imprinting was combined with direct fluorescence detection of GPS by improving its solubility in organic solvents using tetrabutylammonium (TBA+) and tetrahexylammonium (THA+) as counterions. To achieve fluorescence detection, a fluorescent crosslinker containing urea binding motifs was used as a probe for GPS-TBA and GPS-THA salts in chloroform, generating stable complexes through hydrogen bond formation. The GPS/fluorescent dye complexes were imprinted into 2–3 nm molecularly imprinted polymer (MIP) shells on the surface of sub-micron silica particles. Thus, the MIP binding behavior could be easily evaluated by fluorescence titrations in suspension to monitor the spectral changes upon addition of the GPS analytes. While MIPs prepared with GPS-TBA and GPS-THA both displayed satisfactory imprinting following titration with the corresponding analytes in chloroform, GPS-THA MIPs displayed better selectivity against competing molecules. Moreover, the THA+ counterion was found to be a more powerful phase transfer agent than TBA+, enabling the direct fluorescence detection and quantification of GPS in water in a biphasic assay. A limit of detection of 1.45 µM and a linear range of 5–55 µM, which matches well with WHO guidelines for the acceptable daily intake of GPS in water (5.32 µM), have been obtained. The assay can be further optimized to allow miniaturization into microfluidic devices and shows potential for on-field applications by untrained personnel. T2 - 36th European Colloid & Interface Society Conference CY - Chania, Greece DA - 04.09.2022 KW - Glyphosate KW - Molecular Imprinting KW - Core-Shell Particles KW - Fluorescent Urea Receptors PY - 2022 AN - OPUS4-56311 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rurack, Knut T1 - Sensitive and multiplexed assays for point-of-need applications: innovations for robust, reliable, and user-friendly diagnostics N2 - The development of portable analytical assays, particularly during the SARS-CoV-2 pandemic, has revolutionized diagnostics and expanded their use to areas such as food safety, environmental monitoring and forensics. These assays offer the advantage of rapid on-site decision making without the need for laboratory facilities. The omnipresence of mobile devices with advanced cameras and processing power further increases their usability. However, most current assays are limited to detecting single parameters. The challenge now is to develop robust multiplexed assays that can simultaneously detect multiple parameters with high sensitivity. This lecture will present generic approaches developed at BAM with a focus on supramolecular chemistry, luminescence detection, nanomaterials and miniaturization of devices. Examples include mesoporous nanomaterials, gated indicator systems, imprinted polymers, microfluidic devices, test strips and smartphone-based analysis. T2 - Kolloquium Optische Technologien der FH Münster CY - Steinfurt, Germany DA - 18.12.2024 KW - Rapid testing KW - Fluorescence KW - Explosives KW - Environmental contaminants KW - Multiplexing PY - 2024 AN - OPUS4-62322 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Manzoni, Anna Maria A1 - Haas, S. A1 - Kropf, H. A1 - Duarte, J. A1 - Cakir, Cafer Tufan A1 - Dubois, F. A1 - Többens, D. A1 - Glatzel, U. T1 - Temperature evolution of lattice misfit in Hf and Mo variations of the Al 10 Co 25 Cr 8 Fe 15 Ni 36 Ti 6 compositionally complex alloy N2 - Misfits of γ- γ’ based Al10Co25Cr8Fe15Ni36Ti6 and its Mo- and Hf-variations are studied up to a temperature of 980 °C and compared with Ni- and Co-based superalloys. The trace elements decrease (Hf) or increase (Mo) the edge radii of the γ’ cuboids without changing their sizes. Atom probe measurements revealed that the Hf alloy prefers the γ’ phase while Mo prefers the γ matrix, leading to a lattice parameters enhancement of both phases, as could be revealed by synchrotron X-ray diffraction. The misfit is influenced in opposite ways: Hf increases the positive misfit, while Mo reduces it at all investigated temperatures. KW - Metal and alloys KW - Transmission electron microscopy KW - X-ray diffraction KW - Atom probe tomography KW - High entropy alloy PY - 2020 DO - https://doi.org/10.1016/j.scriptamat.2020.07.013 VL - 188 SP - 74 EP - 79 PB - Elsevier Ltd. AN - OPUS4-51025 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Strommer, Bettina A1 - Battig, Alexander A1 - Schulze, Dietmar A1 - Agudo Jácome, Leonardo A1 - Schartel, Bernhard A1 - Böhning, Martin T1 - Shape, orientation, interaction, or dispersion: valorization of the influence factors in natural rubber nanocomposites N2 - The addition of nanoparticles as reinforcing fillers in elastomers yields nanocomposites with unique property profiles, which opens the door for various new application fields. Major factors influencing the performance of nanocomposites are studied by varying the type and shape of nanoparticles and their dispersion in the natural rubber matrix. The industrial applicability of these nanocomposites is put into focus using two types of graphene and a nanoscale carbon black, all commercially available, and scalable processing techniques in the form of a highly filled masterbatch production via latex premixing by simple stirring or ultrasonically assisted dispersing with surfactant followed by conventional two-roll milling and hot pressing. Different processing and measurement methods reveal the potential for possible improvements: rheology, curing behavior, static and dynamic mechanical properties, swelling, and fire behavior. The aspect ratio of the nanoparticles and their interaction with the surrounding matrix prove to be crucial for the development of superior nanocomposites. An enhanced dispersing method enables the utilization of the improvement potential at low filler loadings (3 parts per hundred of rubber [phr]) and yields multifunctional rubber nanocomposites: two-dimensional layered particles (graphene) result in anisotropic material behavior with strong reinforcement in the in-plane direction (157% increase in the Young's modulus). The peak heat release rate in the cone calorimeter is reduced by 55% by incorporating 3 phr of few-layer graphene via an optimized dispersing process. KW - Graphene KW - Natural rubber KW - Nanocomposites KW - Anisotropy KW - Fire behavior PY - 2023 DO - https://doi.org/10.5254/rct.23.77961 SN - 0035-9475 SN - 1943-4804 VL - 96 IS - 1 SP - 40 EP - 58 PB - Allen Press CY - Lawrence (KA), USA AN - OPUS4-57568 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agudo Jácome, Leonardo T1 - Effect of a circular notch on [001] tensile creep behavior of the Ni-base superalloy single crystal LEK 94 at 1020 °C N2 - Ni-base superalloy single crystals have been used in turbine blades for hot sections of gas turbines for over four decades. In order to increase the efficiency of the turbines, a continuous increase in the inlet temperature of combustion gases into the turbine has driven the design of turbine blades to complicated shapes and the presence of a complex pattern of cooling channels. These three-dimensional shapes, together with the inhomogeneous distribution of stresses along the blade, induce an also complicated triaxial stress state, which does not compare to uniaxial tests that are performed to characterize high temperature properties such as creep. A round notch on a test piece represents a simple configuration that generates a quasi-isostatic stress state across the notch. In the present contribution, the effect of a sharp round notch on the microstructural micromechanisms within the notched region cylindrical bars, loaded along [001] at 1020 °C and 160 MPa net stress, is studied. To this end, a series of interrupted creep tests is conducted on plain and notched bars and the microstructure is compared. Results are discussed in terms of degree microstructural coarsening, and dislocation activity. The effect of notch generation via grinding is also discussed in these terms. The presence of carbides evolving in from residual carbon is also shown and discussed. .Funding by the German Research Association (DFG) [grant number AG 191/1] is acknowledge T2 - DGM-Arbeitskreis mechanisches Werkstoffverhalten bei hoher Temperatur CY - Hochschule Augsburg, Germany DA - 20.09.2018 KW - Superalloy single crystals KW - Microstructure KW - Electron microscopy KW - Creep KW - Multiaxial stress state PY - 2018 AN - OPUS4-46050 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Würth, Christian A1 - Kaiser, Martin A1 - Wilhelm, Stefan A1 - Grauel, Bettina A1 - Hirsch, Th. A1 - Resch-Genger, Ute T1 - Excitation power dependent population pathways and absolute quantum yields of upconversion nanoparticles in different solvents N2 - The rational design of brighter upconversion nanoparticles (UCNPs) requires a better understanding of the radiationless deactivation pathways in these materials. Here, we demonstrate the potential of excitation power density (P)-dependent studies of upconversion (UC) luminescence intensities, slope factors, and absolute quantum yields (ΦUC) of popular β-NaYF4:20% Yb3+,2% Er3+ UCNPs of different surface chemistries in organic solvents, D2O, and water as a tool to gain deeper insight into the UC mechanism including population and deactivation pathways particularly of the red emission. Our measurements, covering a P regime of three orders of magnitude, reveal a strong difference of the P-dependence of the ratio of the green and red luminescence bands (Ig/r) in water and organic solvents and P-dependent population pathways of the different emissive energy levels of Er3+. In summary, we provide experimental evidence for three photon processes in UCNPs, particularly for the red emission. Moreover, we demonstrate changes in the excited population dynamics via bi- and triphotonic processes dependent on the environment, surface chemistry, and P, and validate our findings theoretically KW - Upconverion KW - Quantum Yield KW - Photo physics PY - 2017 UR - http://pubs.rsc.org/en/content/articlepdf/2017/nr/c7nr00092h DO - https://doi.org/10.1039/c7nr00092h SN - 2040-3364 SN - 2040-3372 VL - 9 IS - 12 SP - 4283 EP - 4294 PB - The Royal Society of Chemistry AN - OPUS4-39849 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Andresen, Elina T1 - Towards Development of Reference Test Materials for Metrology in Nanomedicine N2 - The EPM-project “MetrINo” responds to the immediate metrological needs expressed by industry, regulators and policy makers for the development and validation of traceable measurement methods and reference materials (RMs) candidates for the assessment of CQAs of nanotherapeutics. The conference talk focuses on the preparation, homogeneity and stability studies of iron oxide and multi-element nanoparticles as candidate reference materials for size measurements. The developed materials aim to support the development and harmonization of traceable methodologies for nanoparticle characterization. T2 - NME 2025 CY - Barcelona, Spain DA - 27.05.2025 KW - IONPs KW - Reference materials KW - Lanthanide-based upconverting nanoparticles PY - 2025 AN - OPUS4-63905 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Abram, Sarah-Luise A1 - Tavernaro, Isabella A1 - Resch-Genger, Ute A1 - Johnston, L. J. A1 - Zou, S. T1 - Nanoscale reference and test materials for the validation of characterization methods for engineered nanomaterials — current state, limitations, and needs N2 - The rational design of engineered nanomaterials (NMs) with improved functionality and their increasing industrial application requires reliable, validated, and ultimately standardized characterization methods for their application-relevant, physicochemical key properties such as size, size distribution, shape, or surface chemistry. This calls for nanoscale (certified) reference materials (CRMs; RMs) and well-characterized reference test materials (RTMs) termed also quality control (QC) samples, assessed, e.g., in interlaboratory comparisons, for the validation and standardization of commonly used characterization methods. Thereby, increasing concerns regarding potential risks of NMs are also addressed and the road for safe and sustainable-by-design concepts for the development of new functional NMs and their use as nanomedicines is paved. With this respect, we will provide an overview of relevant international standardization and regulatory activities, definitions, and recommendations on characterization methods and review currently available organic or inorganic nanoscale CRMs, RMs, and RTMs, including their characterization or certification. In addition, we will highlight typical applications to streamline the regulatory approval process and improve manufacturability including the special challenges imposed by the colloidal nature and sometimes limited stability of NMs. Subsequently, we will critically assess the limitations of currently available nanoscale RMs and RTMs and address the gaps to be filled in the future such as the availability of NMs that come with reference data on properties other than commonly addressed particle size, such as surface chemistry or particle number concentration, or more closely resemble commercially available formulations or address application-relevant matrices. KW - Nano KW - Particle KW - Silica KW - Quality assurance KW - Reference material KW - Review KW - Surface chemistry KW - Size KW - Shape KW - Particle number concentration KW - Lipid nanoparticles KW - Metal nanoparticles KW - Liposomes PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-625746 DO - https://doi.org/10.1007/s00216-024-05719-6 SN - 1618-2650 SP - 1 EP - 21 PB - Springer AN - OPUS4-62574 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Labrador-Paez, Lucia, L. A1 - Kankare, J. A1 - Hyppanen, I. A1 - Soukka, T. A1 - Andresen, Elina A1 - Resch-Genger, Ute A1 - Widengren, J A1 - Liu, H. T1 - Frequency-Domain Method for Characterization of Upconversion Luminescence Kinetics N2 - The frequency-domain (FD) method provides an alternative to the commonly used time-domain (TD) approach in characterizing the luminescence kinetics of luminophores, with its own strengths, e.g., the capability to decouple multiple lifetime components with higher reliability and accuracy. While extensively explored for characterizing luminophores with down-shifted emission, this method has not been investigated for studying nonlinear luminescent materials such as lanthanide-doped upconversion nanoparticles (UCNPs), featuring more complicated kinetics. In this work, employing a simplified rate-equation model representing a standard two-photon energy-transfer upconversion process, we thoroughly analyzed the response of the luminescence of UCNPs in the FD method. We found that the FD method can potentially obtain from a single experiment the effective decay rates of three critical energy states of the sensitizer/activator ions involved in the upconversion process. The validity of the FD method is demonstrated by experimental data, agreeing reasonably well with the results obtained by TD methods. KW - Quality assurance KW - Luminescence KW - Method KW - Quantitative spectroscopy KW - Nano KW - Particle KW - Lifetime KW - Method development PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-597435 DO - https://doi.org/10.1021/acs.jpclett.3c00269 SP - 3436 EP - 3444 AN - OPUS4-59743 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Introduction to Fluorescence Spectroscopy N2 - A brief introduction to fluorescence spectroscopy will be provided, ranging from typically measured fluorescence quantities over instrument-specific contributions to measured fluorescence signals to selected applications. In this context, an overview of the photoluminescence properties of molecular and nanoscale luminescence reporters will be given including a brief insight into their photophysics and fluorescence standards designed by division Biophotonics for the calibration and instrument performance validation of fluorescence measuring devices will be presented. T2 - Analytical Academy CY - Berlin, Germany DA - 13.01.2020 KW - Linearity KW - Fluorescence KW - Dye KW - Quality assurance KW - Nnano particle KW - Method KW - Measurement uncertainty KW - Quantification PY - 2020 AN - OPUS4-51618 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Absolute Fluorescence Measurements > 800 nm - Setup Design, Challenges, and Characterization of Semiconductor and Lanthanide-based Nanocrystals N2 - There is an increasing interest in optical reporters like semiconductor and lanthanide-based nanocrystals with emission > 800 nm and recently also > 1000 nm for bioanalysis, medical diagnostics, and safety barcodes. Mandatory for the comparison of different emitter classes and the rational design of the next generation of reporters for the short wavelength infrared (SWIR) region are reliable and quantitative photoluminescence measurements in this challenging wavelength region. This is of special relevance for nanocrystalline emitters like semiconductor quantum dots and rods as well as for upconversion and downconversion nanocrystals, where surface states and the accessibility of emissive states by quenchers largely control accomplishable quantum yields and hence, signal sizes and detection sensitivities from the reporter side. Such measurements are currently hampered by the lack of suitable methods and standards for instrument calibration and validation as well as by the lack of quantum yield standards with emission > 800 nm and especially > 1000 nm. In this respect, we present the design of integrating sphere setups for absolute and excitation power densitydependent measurements of emission spectra and quantum yields in the wavelength region of 650 to 1650 nm including calibration strategies and first candidates for potential fluorescence standards. Subsequently, the photoluminescence properties of different types of nanocrystals are presented and discussed including absolute photoluminescence measurements of upconversion and down conversion emission in different solvents. T2 - MRS 2017 CY - Boston, MA, USA DA - 26.11.2017 KW - Upconversion KW - Nanoparticle KW - Absolute fluorometry KW - Integrating sphere spectroscopy KW - NIR KW - IR KW - Fluorescence KW - Surface chemistry KW - Deactivation pathways KW - Semiconductor quantum dot KW - SWIR KW - Quantum yield KW - Energy transfer KW - Size PY - 2017 AN - OPUS4-43202 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Career Options in Public Service N2 - In the following, an overview of possible career options for chemists is presented covering metrology institutes, departmental research institutes of ministries, Federal and state research institutes and options in areas such as Federal or state institutions in charge of occupational safety, the German armed forces, wastewater treatment plants and labs/institutes controlling water quality, and museums. Thereby also examples and personal insights of the daily work routine are provided for some employers. T2 - Career-Workshop ChiÖD CY - Karlsruhe, Germany DA - 02.04.2025 KW - Quality assurance KW - Reference analysis KW - Standardization KW - Metrology KW - Reference products KW - Reference materials KW - Mission PY - 2025 AN - OPUS4-62867 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, L. A1 - Jakobs, F. A1 - Spelthann, S. A1 - Zaremba, D. A1 - Radunz, Sebastian A1 - Resch-Genger, Ute A1 - Evert, R. A1 - Kielhorn, J. A1 - Kowalsky, W. A1 - Johannes, H.-H. T1 - Integration of β-NaYF4 Upconversion Nanoparticles into Polymers for Polymer Optical Fiber Applications N2 - Producing active polymer optical fibers (POFs) is a key step towards new applications such as fluorescent fiber solar concentrators (FFSCs), sensors, contactless coupling devices, or fiber integrated light sources and lasers. Therefore, integration of fluorescent nanoparticles into the polymer matrix is necessary and becomes accessible via in situ polymerization. For optical applications, the polymer has to fulfill various requirements such as chemical and physical stability, optical transparency in the application-relevant spectral region as well as a good synthetic accessibility. A common material for these is poly(methyl methacrylate) (PMMA). The β-phase NaYF4:Yb3+,Er3+ upconversion nanoparticles (UCNP) were synthesized from the rare earth salts via thermal decomposition method in high-boiling point solvent 1-octadecene and capping agent oleic acid. Current results show hazy samples of the polymer with integrated nanoparticles made from monomer solution of methyl methacrylate. However, further optical tuning such as increasing the transparency of the bulk samples by changing the monomer solution to non-polar n-butyl methacrylate (nButMA) or cyclohexyl methacrylate (CHMA) or further optimization of the UCNP shell could lead to more suitable polymer bulk samples. T2 - PCNSPA 2018 - Photonic Colloidal Nanostructures: Synthesis, Properties, and Applications CY - St. Petersburg, Russia DA - 04.06.2018 KW - Copolymer KW - Active fibers KW - Rare earth nanoparticles KW - Upconversion PY - 2018 SP - 1 EP - 9 AN - OPUS4-45883 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - From molecular and nanoscale chromophores with UV/VIS/NIR/SWIR luminescence to multi method characterization of surface coatings N2 - An overview of the research activities of division Biophotonics is presented covering examples for photophysical studies of different types of molecular and nanocrystalline luminophores, luminescent particles, and sensor systems in solution, in dispersion, and in the solid state and multi-method charactreization workflow for the characterization of surface-functionalized engineered nanomaterials. In addition, the importance of reliable optical measurements, particularly standardized workflows for the determination of the key performance parameter luminescence quantum yield of transparent and scattering luminescent samples with fluorescence and integrating sphere spectroscopy, and validated methods for quantifying surface functional groups and ligands on nanomaterials is highlighted. Thereby, also ongoing standardization activities are presented as well as certified reference materials and reference materials from division Biophotonics. T2 - Chinese-German Chemical Association - Annual Meeting CY - Berlin, Germany DA - 22.08.2025 KW - Quality assurance KW - Fluorescence KW - Nano KW - Particle KW - Synthesis KW - Quantum yield KW - Characterization KW - Advanced material KW - Surface KW - Lifetime KW - Sensor KW - Oxygen KW - Ph KW - Standardization KW - Fluorescent probe KW - Reference material PY - 2025 AN - OPUS4-64181 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kromer, C. A1 - Schwibbert, Karin A1 - Gadicherla, A. K. A1 - Thiele, Dorothea A1 - Nirmalananthan-Budau, Nithiya A1 - Laux, P. A1 - Resch-Genger, Ute A1 - Luch, A. A1 - Tschiche, H. R. T1 - Monitoring and imaging pH in biofilms utilizing a fluorescent polymeric nanosensor N2 - Biofilms are ubiquitous in nature and in the man-made environment. Given their harmful effects on human health, an in-depth understanding of biofilms and the monitoring of their formation and growth are important. Particularly relevant for many metabolic processes and survival strategies of biofilms is their extracellular pH. However, most conventional techniques are not suited for minimally invasive pH measurements of living biofilms. Here, a fluorescent nanosensor is presented for ratiometric measurements of pH in biofilms in the range of pH 4.5–9.5 using confocal laser scanning microscopy. The nanosensor consists of biocompatible polystyrene nanoparticles loaded with pH-inert dye Nile Red and is surface functionalized with a pH-responsive fluorescein dye. Its performance was validated by fluorometrically monitoring the time-dependent changes in pH in E. coli biofilms after glucose inoculation at 37 °C and 4 °C. This revealed a temperature-dependent decrease in pH over a 4-h period caused by the acidifying glucose metabolism of E. coli. These studies demonstrate the applicability of this nanosensor to characterize the chemical microenvironment in biofilms with fluorescence methods. KW - Dye KW - Fluorescence KW - Signal enhancement KW - Sensor KW - Quantum yield KW - Synthesis KW - Nanoparticle KW - Nano KW - Polymer KW - Ph KW - Biofilm KW - MIC KW - Corrosion KW - Microorganism KW - Bacteria PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-550751 DO - https://doi.org/10.1038/s41598-022-13518-1 SN - 2045-2322 VL - 12 IS - 1 SP - 1 EP - 10 PB - Nature Publishing Group CY - London AN - OPUS4-55075 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Scholtz, Lena A1 - Tavernaro, Isabella A1 - Eckert, J. G. A1 - Lutowski, Marc A1 - Geißler, Daniel A1 - Hertwig, Andreas A1 - Hidde, Gundula A1 - Bigall, N. C. A1 - Resch-Genger, Ute T1 - Influence of nanoparticle encapsulation and encoding on the surface chemistry of polymer carrier beads N2 - Surface-functionalized polymer beads encoded with molecular luminophores and nanocrystalline emitters such as semiconductor nanocrystals, often referred to as quantum dots (QDs), or magnetic nanoparticles are broadly used in the life sciences as reporters and carrier beads. Many of these applications require a profound knowledge of the chemical nature and total number of their surface functional groups (FGs), that control bead charge, colloidal stability, hydrophobicity, and the interaction with the environment and biological systems. For bioanalytical applications, also the number of groups accessible for the subsequent functionalization with, e.g., biomolecules or targeting ligands is relevant. In this study, we explore the influence of QD encoding on the amount of carboxylic acid (COOH) surface FGs of 2 μm polystyrene microparticles (PSMPs). This is done for frequently employed oleic acid and oleylamine stabilized, luminescent core/shell CdSe QDs and two commonly used encoding procedures. This included QD addition during bead formation by a thermally induced polymerization reaction and a post synthetic swelling procedure. The accessible number of COOH groups on the surface of QD-encoded and pristine beads was quantified by two colorimetric assays, utilizing differently sized reporters and electrostatic and covalent interactions. The results were compared to the total number of FGs obtained by a conductometric titration and Fourier transform infrared spectroscopy (FTIR). In addition, a comparison of the impact of QD and dye encoding on the bead surface chemistry was performed. Our results demonstrate the influence of QD encoding and the QD-encoding strategy on the number of surface FG that is ascribed to an interaction of the QDs with the carboxylic acid groups on the bead surface. These findings are of considerable relevance for applications of nanoparticle-encoded beads and safe-by-design concepts for nanomaterials. KW - Optical spectroscopy KW - Particle KW - Optical assay KW - IR spectroscopy KW - Fluorescence KW - Quantum yield KW - Quality assurance KW - Nano KW - Synthesis KW - Surface chemistry KW - Quantification KW - Method KW - Conductometry PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-581502 DO - https://doi.org/10.1038/s41598-023-38518-7 SN - 2045-2322 VL - 13 IS - 1 SP - 1 EP - 15 PB - Springer Nature CY - London AN - OPUS4-58150 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Reiber, T. A1 - Hübner, Oskar A1 - Dose, C. A1 - Yushchenko, D. A. A1 - Resch-Genger, Ute T1 - Fluorophore multimerization on a PEG backbone as a concept for signal amplification and lifetime modulation N2 - Fluorescent labels have strongly contributed to many advancements in bioanalysis, molecular biology, molecular imaging, and medical diagnostics. Despite a large toolbox of molecular and nanoscale fluorophores to choose from, there is still a need for brighter labels, e.g., for flow cytometry and fluorescence microscopy, that are preferably of molecular nature. This requires versatile concepts for fluorophore multimerization, which involves the shielding of dyes from other chromophores and possible quenchers in their neighborhood. In addition, to increase the number of readout parameters for fluorescence microscopy and eventually also flow cytometry, control and tuning of the labels’ fluorescence lifetimes is desired. Searching for bright multi-chromophoric or multimeric labels, we developed PEGylated dyes bearing functional groups for their bioconjugation and explored their spectroscopic properties and photostability in comparison to those of the respective monomeric dyes for two exemplarily chosen fluorophores excitable at 488 nm. Subsequently, these dyes were conjugated with anti-CD4 and anti-CD8 immunoglobulins to obtain fluorescent conjugates suitable for the labeling of cells and beads. Finally, the suitability of these novel labels for fluorescence lifetime imaging and target discrimination based upon lifetime measurements was assessed. Based upon the results of our spectroscopic studies including measurements of fluorescence quantum yields (QY) and fluorescence decay kinetics we could demonstrate the absence of significant dye-dye interactions and self-quenching in these multimeric labels. Moreover, in a first fluorescence lifetime imaging (FLIM) study, we could show the future potential of this multimerization concept for lifetime discrimination and multiplexing. KW - Imaging KW - Quantum yield KW - Quality assurance KW - Antibody KW - Conjugate KW - Cell KW - FLIM KW - PEG KW - Flow cytometry KW - Lifetime KW - Energy transfer KW - Quantitative spectroscopy KW - Nano KW - Particle KW - Fluorescence KW - Dye KW - Amplification KW - Microscopy PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-602197 DO - https://doi.org/10.1038/s41598-024-62548-4 SN - 2045-2322 VL - 14 IS - 1 SP - 1 EP - 11 AN - OPUS4-60219 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wegner, Karl David A1 - Resch-Genger, Ute T1 - The 2023 Nobel Prize in Chemistry: Quantum dots N2 - The 2023 Nobel Prize in Chemistry was awarded to Aleksey I. Ekimov (prize share 1/3), Louis E. Brus (prize share 1/3), and Moungi G. Bawendi (prize share 1/3) for groundbreaking inventions in the field of nanotechnology, i.e., for the discovery and synthesis of semiconductor nanocrystals, also termed quantum dots, that exhibit size-dependent physicochemical properties enabled by quantum size effects. This feature article summarizes the main milestones of the discoveries and developments of quantum dots that paved the road to their versatile applications in solid-state lighting, display technology, energy conversion, medical diagnostics, bioimaging, and image-guided surgery. KW - Quantum dots KW - Semiconductor nanocrystals KW - Luminescence KW - Quantitative spectroscopy KW - Quantum yield KW - Advanced nanomaterials KW - Quality assurance KW - Energy transfer PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-597843 DO - https://doi.org/10.1007/s00216-024-05225-9 VL - 2024 SP - 1 EP - 11 PB - Springer CY - Cham AN - OPUS4-59784 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mohammad, W. A1 - Wegner, Karl David A1 - Comby-Zerbino, C. A1 - Trouillet, V. A1 - Ogayer, M. P. A1 - Coll, J.-L. A1 - Marin, R. A1 - Jaque Garcia, D. A1 - Resch-Genger, Ute A1 - Antoine, R. A1 - Le Guevel, X. T1 - Enhanced brightness of ultra-small gold nanoparticles in the second biological window through thiol ligand shell control N2 - Gold-based nanoparticles below 2 nm in size are promising as luminescent probes for in vivo bioimaging, owing to their brightness and rapid renal clearance. However, their use as contrast agents in the near-infrared II (NIR-II, 1000–1700 nm) range remains challenging due to their low photoluminescence (PL) quantum yield. To address this, PL enhancement can be achieved by either rigidifying the ligand-shell structure or increasing the size of the ligand shell. In this study, we synthesized ultra-small gold nanoparticles stabilized by co-ligands, namely monothiol and short dithiol molecules. By precisely controlling the amount of reducing agent used during particle preparation, we successfully modulated the physicochemical properties of the co-ligand shell, including its size, composition, and structure. Consequently, we achieved a remarkable 60-fold increase in the absorption cross-section at 990 nm while maintaining the small size of the 1.5-nm metal core. The analytical and optical characterization of our thiol-capped gold nanoparticles indicates that the ligand shell size is governed by the quantity of the reducing agent, which, in turn, impacts the balance between radiative and non-radiative processes, thereby influencing the PL quantum yield. KW - Gold nanocluster KW - NIR-II fluorescence KW - SWIR KW - Nanomaterial design KW - Calibrated fluorescence measurements PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-588117 DO - https://doi.org/10.1039/D3TC03021K SN - 2050-7526 VL - 11 IS - 42 SP - 14714 EP - 14724 PB - Royal Society of Chemistry (RSC) AN - OPUS4-58811 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fiedler, Saskia A1 - Frenzel, Florian A1 - Würth, Christian A1 - Tavernaro, Isabella A1 - Grüne, M. A1 - Schweizer, S. A1 - Engel, A. A1 - Resch-Genger, Ute T1 - Interlaboratory Comparison on Absolute Photoluminescence Quantum Yield Measurements of Solid Light Converting Phosphors with Three Commercial Integrating Sphere Setups N2 - Scattering luminescent materials dispersed in liquid and solid matrices and luminescent powders are increasingly relevant for fundamental research and industry. Examples are luminescent nano- and microparticles and phosphors of different compositions in various matrices or incorporated into ceramics with applications in energy conversion, solid-state lighting, medical diagnostics, and security barcoding. The key parameter to characterize the performance of these materials is the photoluminescence/fluorescence quantum yield (Φf), i.e., the number of emitted photons per number of absorbed photons. To identify and quantify the sources of uncertainty of absolute measurements of Φf of scattering samples, the first interlaboratory comparison (ILC) of three laboratories from academia and industry was performed by following identical measurement protocols. Thereby, two types ofcommercial stand-alone integrating sphere setups with different illumination and detection geometries were utilized for measuring the Φf of transparent and scattering dye solutions and solid phosphors, namely, YAG:Ce optoceramics of varying surface roughness, used as converter materials for blue light emitting diodes. Special emphasis was dedicated to the influence of the measurement geometry, the optical properties of the blank utilized to determine the number of photons of the incident excitation light absorbed by the sample, and the sample-specific surface roughness. While the Φf values of the liquid samples matched between instruments, Φf measurements of the optoceramics with different blanks revealed substantial differences. The ILC results underline the importance of the measurement geometry, sample position, and blank for reliable Φf data of scattering the YAG:Ce optoceramics, with the blank’s optical properties accounting for uncertainties exceeding 20%. KW - Nano KW - Fluorescence KW - Reference material KW - Luminescence KW - Quantitative spectroscopy KW - Particle KW - Quantum yield KW - Quality assurance KW - Phosphor KW - Converter material KW - Lifetime KW - Interlaboratory comparison KW - Method KW - Uncertainty PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-600945 DO - https://doi.org/10.1021/acs.analchem.4c00372 SN - 0003-2700 SP - 6730 EP - 6737 PB - ACS Publications AN - OPUS4-60094 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wang, Cui A1 - Ebel, Kenny A1 - Heinze, Katja A1 - Resch-Genger, Ute A1 - Bald, Ilko T1 - Quantum Yield of DNA Strand Breaks under Photoexcitation of a Molecular Ruby N2 - Photodynamic therapy (PDT) used for treating cancer relies on the generation of highly reactive oxygen species, for example, singlet oxygen 1O2, by light-induced excitation of a photosensitizer (PS) in the presence of molecular oxygen, inducing DNA damage in close proximity of the PS. Although many precious metal complexes have been explored as PS for PDT and received clinical approval, only recently, the potential of photoactive complexes of nonnoble metals as PS has been discovered. Using the DNA origami technology that can absolutely quantify DNA strand break cross sections, we assessed the potential of the luminescent transition metal complex [Cr(ddpd)2]3+ (ddpd=N,N’-dimethyl-N,N’-dipyridine-2-ylpyridine-2,6-diamine) to damage DNA in an air-saturated aqueous environment upon UV/Vis illumination. The quantum yield for strand breakage, that is, the ratio of DNA strand breaks to the number of absorbed photons, was determined to 1–4%, indicating efficient transformation of photons into DNA strand breaks by [Cr(ddpd)2]3+. KW - Fluorescence KW - Synthesis KW - Production KW - Optical spectroscopy KW - Ligand KW - Photophysics KW - Cr(III) KW - Mechanism KW - NIR KW - PDT KW - Singlet oxygen KW - DNA KW - Origami KW - Quantum yield PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-573631 DO - https://doi.org/10.1002/chem.202203719 SP - 1 EP - 7 AN - OPUS4-57363 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - López-Iglesias, C. A1 - Markovina, A. A1 - Nirmalananthan-Budau, N. A1 - Resch-Genger, Ute A1 - Klinger, D. T1 - Optically monitoring the microenvironment of a hydrophobic cargo in amphiphilic nanogels: influence of network composition on loading and release N2 - Amphiphilic nanogels (ANGs) are promising carriers for hydrophobic cargos such as drugs, dyes, and catalysts. Loading content and release kinetics of these compounds are controlled by type and number of hydrophobic groups in the amphiphilic copolymer network. Thus, understanding the interactions between cargo and colloidal carrier is mandatory for a tailor-made and cargo-specific ANG design. To systematically explore the influence of the network composition on these interactions, we prepared a set of ANGs of different amphiphilicity and loaded these ANGs with varying concentrations of the solvatochromic dye Nile Red (NR). Here, NR acts as a hydrophobic model cargo to optically probe the polarity of its microenvironment. Analysis of the NR emission spectra as well as measurements of the fluorescence quantum yields and decay kinetics revealed a decrease in the polarity of the NR microenvironment with increasing hydrophobicity of the hydrophobic groups in the ANG network and dye–dye interactions at higher loading concentrations. At low NR concentrations, the hydrophobic cargo NR is encapsulated in the hydrophobic domains. Increasing NR concentrations resulted in probe molecules located in a more hydrophilic environment, i.e., at the nanodomain border, and favored dye–dye interactions and NR aggregation. These results correlate well with release experiments, indicating first NR release from more hydrophilic network locations. Overall, our findings demonstrate the importance to understand carrier–drug interactions for efficient loading and controlled release profiles in amphiphilic nanogels. KW - Particle KW - Energy transfer KW - Limit of detection KW - Polymer KW - Luminescence KW - Quantitative spectroscopy KW - Nano KW - Quantum yield KW - Lifetime KW - Quality assurance KW - Dye KW - Probe KW - Sensor KW - Nile Red PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-601603 DO - https://doi.org/10.1039/d4nr00051j SN - 2040-3364 IS - 16 SP - 9525 EP - 9535 PB - The Royal Society of Chemistry AN - OPUS4-60160 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tavernaro, Isabella A1 - Matiushkina, Anna A1 - Rother, Kai Simon A1 - Mating, Celina A1 - Resch-Genger, Ute T1 - Exploring the potential of simple automation concepts for quantifying functional groups on nanomaterials with optical assays N2 - Until now, automation in nanomaterial research has been largely focused on the automated synthesis of engineered nanoparticles (NPs) including the screening of synthesis parameters and the automation of characterization methods such as electron microscopy. Despite the rapidly increasing number of NP samples analyzed due to increasing requirements on NP quality control, increasing safety concerns, and regulatory requirements, automation has not yet been introduced into workflows of analytical methods utilized for screening, monitoring, and quantifying functional groups (FGs) on NPs. To address this gap, we studied the potential of simple automation tools for the quantification of amino surface groups on different types of aminated NPs, varying in size, chemical composition, and optical properties, with the exemplarily chosen sensitive optical fluorescamine (Fluram) assay. This broadly applied, but reportedly error-prone assay, which utilizes a chromogenic reporter, involves multiple pipetting and dilution steps and photometric or fluorometric detection. In this study, we compared the influence of automated and manual pipetting on the results of this assay, which was automatically read out with a microplate reader. Special emphasis was dedicated to parameters like accuracy, consistency, achievable uncertainties, and speed of analysis and to possible interferences from the NPs. Our results highlight the advantages of automated surface FG quantification and the huge potential of automation for nanotechnology. In the future, this will facilitate process and quality control of NP fabrication, surface modification, and stability monitoring and help to produce large data sets for nanomaterial grouping approaches for sustainable and safe-by-design, performance, and risk assessment studies. KW - Automation KW - Quantification of amino groups KW - Fluorescamine assay KW - Amorphous silica nanoparticles KW - Iron oxide nanoparticles KW - Upconversion nanoparticles PY - 2024 DO - https://doi.org/10.1007/s12274-024-6970-1 VL - 17 IS - 11 SP - 10119 EP - 10126 PB - Springer AN - OPUS4-61459 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tavernaro, Isabella A1 - Sander, P. C. A1 - Andresen, Elina A1 - Schedler, U. A1 - Resch-Genger, Ute T1 - Expanding the Toolbox of Simple, Cost-Efficient, and Automatable Methods for Quantifying Surface Functional Groups on Nanoparticles� Potentiometric Titration N2 - Measuring surface functional groups (FGs) on nanomaterials (NMs) is essential for designing dispersible and stable NMs with tailored and predictable functionality. FG screening and quantification also plays a critical role for subsequent processing steps, NM long-term stability, quality control of NM production, and risk assessment studies and enables the implementation of sustainable and safe(r)-by-design concepts. This calls for simple and cost-efficient methods for broadly utilized FGs that can be ideally automated to speed up FG screening, monitoring, and quantification. To expand our NM surface analysis toolbox, focusing on simple methods and broadly available, cost-efficient instrumentation, we explored a NM-adapted pH titration method with potentiometric and optical readout for measuring the total number of (de)protonable FGs on representatively chosen commercial and custom-made aminated silica nanoparticles (SiO2 NPs). The accuracy and robustness of our stepwise optimized workflows was assessed by several operators in two laboratories and method validation was done by cross-comparison with two analytical methods relying on different signal generation principles. This included traceable, chemo-selective quantitative nuclear magnetic resonance spectroscopy (qNMR) and thermogravimetric analysis (TGA), providing the amounts of amino silanes released by particle dissolution and the total mass of the surface coatings. A comparison of the potentiometric titration results with the reporter-specific amounts of surface amino FGs determined with the previously automated fluorescamine (Fluram) assay highlights the importance of determining both quantities for surface-functionalized NMs. In the future, combined NM surface analysis with optical assays and pH titration will simplify quality control of NM production processes and stability studies and can yield large data sets for NM grouping that facilitates further developments in regulation and standardization. KW - Quality assurance KW - Fluorescence KW - Nano KW - Particle KW - Synthesis KW - Characterization KW - Advanced material KW - Surface KW - Standardization KW - Reference material KW - Functional group KW - Quantification KW - Coating KW - Automation KW - Potentiometry KW - Method KW - Validation KW - Optical assay KW - Fluram KW - Fluorescamine KW - qNMR KW - Comparison KW - ILC PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-642371 DO - https://doi.org/10.1021/acsmeasuresciau.5c00062 SN - 2694-250X SP - 1 EP - 13 PB - American Chemical Society CY - Washington, DC AN - OPUS4-64237 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stiegler, L. M. S. A1 - Wegner, Karl David A1 - Weigert, Florian A1 - Peukert, W. A1 - Resch-Genger, Ute A1 - Walter, J. T1 - Analysis of Giant-Shell CdSe/CdS Quantum Dots via Analytical Ultracentrifugation Combined with Spectrally Resolved Photoluminescence N2 - Knowledge of the structure–property relationships of functional nanomaterials, including, for example, their size- and composition-dependent photoluminescence (PL) and particle-to-particle variations, is crucial for their design and reproducibility. Herein, the Angstrom-resolution capability of an analytical ultracentrifuge combined with an in-line multiwavelength emission detection system (MWE-AUC) for measuring the sedimentation coefficient-resolved spectrally corrected PL spectra of dispersed nanoparticles is demonstrated. The capabilities of this technique are shown for giant-shell CdSe/CdS quantum dots (g-QDs) with a PL quantum yield (PL QY) close to unity capped with oleic acid and oleylamine ligands. The MWE-AUC PL measurements are calibrated and validated with certified fluorescence standards. The spectrally corrected and size-dependent PL spectra of the g-QDs derived from a single MWE-AUC experiment are then analyzed and compared with the results of single-particle spectroscopic studies, yielding the PL spectra, decay kinetics, and blinking behavior of individual g-QDs. This study underlines the vast potential of MWE-AUC with in-line optical detection for the characterization of advanced nanomaterials with a complex structure. KW - Quantum dots KW - Analytical ultracentrifugation KW - Photoluminescence KW - Advanced nanomaterial characterization KW - Calibrated fluorescence measurements KW - Reference materials PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-624357 DO - https://doi.org/10.1002/smtd.202401700 SN - 2366-9608 SP - 1 EP - 7 PB - Wiley VHC-Verlag AN - OPUS4-62435 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Richter, Maria A1 - Güttler, Arne A1 - Pauli, Jutta A1 - Vogel, K. A1 - Homann, Christian A1 - Würth, Christian A1 - Resch-Genger, Ute T1 - Extending certified spectral fluorescence standards for the calibration and performance validation of fluorescence instruments to the NIR—closing the gap from 750 to 940 nm with two novel NIR dyes N2 - Fluorescence techniques such as fluorescence spectroscopy, microfluorometry, and fluorescence microscopy, providing spectral, intensity, polarization, and lifetime information, are amongst the most broadly utilized analytical methods in the life and materials sciences. However, the measured fluorescence data contain sample- and instrument-specific contributions, which hamper their comparability across instruments and laboratories. Comparable, instrument-independent fluorescence data require the determination of the fluorescence instrument’s wavelength-dependent spectral responsivity, also termed emission correction curve, for the same instrument settings as those used for the fluorescence measurements as a prerequisite for the subsequent correction of the measured instrument-specific data. Such a spectral correction is essential for the performance comparison of different fluorescent labels and reporters, quantitative fluorescence measurements, the determination of the fluorescence quantum yield, and the spectroscopic measure for the fluorescence efficiency of a fluorophore. Simple-to-use tools for obtaining emission correction curves are chromophore-based reference materials (RMs), referred to as fluorescence standards, with precisely known, preferably certified instrument-independent fluorescence spectra. However, for the increasingly used near-infrared (NIR) wavelength region >700 nm, at present, no spectral fluorescence standards are available. To close this gap, we developed two novel spectral fluorescence standards, BAM F007 and BAM-F009, with broad emission bands from about 580 to 940 nm in ethanolic solution. These liquid fluorescence standards currently under certification, which will be released in 2025, will expand the wavelength range of the already available certified Calibration Kit BAM F001b-F005b from about 300–730 to 940 nm. In this research article, we will detail the criteria utilized for dye and matrix selection and the homogeneity and stability tests accompanying dye certification as well as the calculation of the wavelength-dependent uncertainty budgets of the emission spectra BAM F007 and BAM-F009, determined with the traceably calibrated BAM reference spectrofluorometer. These fluorescence standards can provide the basis for comparable fluorescence measurements in the ultraviolet, visible, and NIR for the fluorescence community. KW - Quality assurance KW - Reference material KW - Fluorescence KW - Dye KW - Traceability KW - Metrology KW - Calibration KW - Reference data KW - Reference product KW - Digital certificate KW - NIR KW - Instrument performance validation PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-626317 DO - https://doi.org/10.1007/s00216-024-05723-w SN - 1618-2650 SP - 1 EP - 15 PB - Springer AN - OPUS4-62631 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Deumer, J. A1 - Andresen, Elina A1 - Gollwitzer, C. A1 - Schürmann, R. A1 - Resch-Genger, Ute T1 - Adding More Shape to Nanoscale Reference Materials-LiYF4:Yb,Tm Bipyramids as Standards for Sizing Methods and Particle Number Concentration N2 - The increasing industrial use of nanomaterials calls for the reliable characterization of their physicochemical key properties like size, size distribution, shape, and surface chemistry, and test and reference materials (RMs) with sizes and shapes, closely matching real-world nonspheric nano-objects. An efficient strategy to minimize efforts in producing nanoscale RMs (nanoRMs) for establishing, validating, and standardizing methods for characterizing nanomaterials are multimethod nanoRMs. Ideal candidates are lanthanide-based, multicolor luminescent, and chemically inert nanoparticles (NPs) like upconversion nanoparticles (UCNPs), which can be prepared in different sizes, shapes, and chemical composition with various surface coatings. This makes UCNPs interesting candidates as standards not only for sizing methods, but also for element-analytical methods like laser ablation-inductively coupled plasma mass spectrometry (LA-ICP-MS), quantitative bioimaging methods like X-ray fluorescence computed tomography (XFCT), and luminescence methods and correlative measurements. Here, we explore the potential of two monodisperse LiYF4:Yb,Tm bipyramids with peak-to-peak distances of (43 ± 2) nm and (29 ± 2) nm as size standards for small-angle X-ray scattering (SAXS) and tools for establishing and validating the sophisticated simulations required for the analysis of SAXS data derived from dispersions of nonspheric nano-objects. These SAXS studies are supplemented by two-dimensional (2D)-transmission electron microscopy measurements of the UCNP bipyramids. Additionally, the particle number concentration of cyclohexane dispersions of these UCNP bipyramids is determined by absolute SAXS measurements, complemented by gravimetry, thermogravimetric analysis (TGA), and inductively coupled plasma optical emission spectrometry (ICP-OES). This approach enables traceable particle number concentration measurements of ligand-capped nonspheric particles with unknown chemical composition. KW - Fluorescence KW - Upconversion nanoparticles KW - SAXS KW - Particle number concentration KW - Reference material KW - Traceability KW - Quality assurance KW - Quantum yield KW - Spectroscopy KW - Synthesis KW - Quantification KW - NanoRM KW - Nano KW - Particle KW - Bipyramid KW - Reference data KW - Simulation PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-617940 DO - https://doi.org/10.1021/acs.analchem.4c03641 SP - 1 EP - 8 PB - ACS Publications AN - OPUS4-61794 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ahiboz, D. A1 - Andresen, Elina A1 - Manley, P. A1 - Resch-Genger, Ute A1 - Würth, Christian A1 - Becker, C. T1 - Metasurface-Enhanced Photon Upconversion upon 1550 nm Excitation N2 - Photon upconversion upon 1550 nm excitation is of high relevance for applications in the third biological excitation window, for photovoltaics beyond current limitations, and enables appealing options in the field of glass Fiber telecommunications. Trivalent doped erbium ions (Er3+) are the material of choice for 1550 nm excited upconversion, however, they suffer from a low absorption cross-section and a low brightness. Therefore, the ability of Silicon metasurfaces to provide greatly enhanced electrical near-fields is employed to enable efficient photon upconversion even at low external Illumination conditions. Hexagonally shaped β-NaYF4:Er3+ nanoparticles are placed on large-area silicon metasurfaces designed to convert near-infrared (1550 nm) to visible light. More than 2400-fold enhanced photon upconversion luminescence is achieved by using this metasurface instead of a planar substrate. With the aid of optical simulations based on the finite-element method, this result is attributed to the coupling of the excitation source with metasurface resonances at appropriate incident angles. Analysis of the excitation power density dependence of upconversion luminescence and red-to-green-emission ratios enables the estimation of nanoscale near-field enhancement on the metasurface. The findings permit the significant reduction of required external excitation intensities for photon upconversion of 1550 nm light, opening perspectives in biophotonics, telecommunication, and photovoltaics. KW - Nano KW - Nanomaterial KW - Upconversion nanoparticle KW - Lanthanide KW - Photoluminescence KW - Quantum yield KW - Photophysics KW - Lifetime KW - Sensor KW - Excitation power density KW - Single particle KW - Brightness KW - NIR KW - Mechanism KW - Single enhancement KW - SWIR KW - Method PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-537193 DO - https://doi.org/10.1002/adom.202101285. SN - 2195-1071 VL - 9 IS - 24 SP - 2101285 PB - Wiley-VCH-GmbH AN - OPUS4-53719 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Resch-Genger, Ute A1 - Carl, F. A1 - Grauel, Bettina A1 - Pons, Monica A1 - Würth, Christian A1 - Haase, M. T1 - LiYF4:Yb/LiYF4 and LiYF4:Yb,Er/LiYF4 core/shell nanocrystals with luminescence decay times similar to YLF laser crystals and the upconversion quantum yield of the Yb,Er doped nanocrystals N2 - We developed a procedure to prepare luminescent LiYF4:Yb/LiYF4 and LiYF4:Yb,Er/LiYF4 core/shell nanocrystals with a size of approximately 40 nm revealing luminescence decay times of the dopant ions that approach those of high-quality laser crystals of LiYF4:Yb (Yb:YLF) and LiYF4:Yb,Er (Yb,Er:YLF) with identical doping concentrations. As the luminescence decay times of Yb3+ and Er3+ are known to be very sensitive to the presence of quenchers, the long decay times of the core/shell nanocrystals indicate a very low number of defects in the core particles and at the core/shell interfaces. This improvement in the performance was achieved by introducing two important modifications in the commonly used oleic acid based synthesis. First, the shell was prepared via anewly developed method characterized by a very low nucleation rate for particles of pure LiYF4 shell material. Second, anhydrous acetates were used as precursors and additional drying steps were applied to reduce the incorporation of OH− in the crystal lattice, known to quench the emission of Yb3+ ions. Excitation power density (P)-dependent absolute measurements of the upconversion luminescence quantum yield (Φ,UC) of LiYF4:Yb,Er/LiYF4 core/shell particles reveal a maximum value of 1.25% at P of 180 W·cm−2. Although lower than the values reported for NaYF4:18%Yb,2%Er core/shell nanocrystals with comparable sizes, these Φ, UC values are the highest reported so far for LiYF4:18%Yb,2%Er/LiYF4 nanocrystals without additional dopants. Further improvements May nevertheless be possible by optimizing the dopant concentrations in the LiYF4 nanocrystals. KW - Nano KW - Crystal KW - Quantum yield KW - LiYF4 KW - Synthesis KW - Lifetime KW - Fluorescence KW - NIR KW - Photoluminescence KW - Lanthanide KW - Upconversion nanoparticle KW - Nanomaterial PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-515395 DO - https://doi.org/10.1007/s12274-020-3116-y SN - 1998-0124 VL - 14 IS - 3 SP - 797 EP - 806 PB - Springer AN - OPUS4-51539 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Würth, Christian A1 - Grauel, Bettina A1 - Pons, Monika A1 - Frenzel, Florian A1 - Rissiek, P. A1 - Rücker, Kerstin A1 - Haase, Markus A1 - Resch-Genger, Ute T1 - Yb- and Er concentration dependence of the upconversion luminescence of highly doped NaYF4:Yb,Er/NaYF4:Lu core/shell nanocrystals prepared by a water-free synthesis N2 - High sensitizer and activator concentrations have been increasingly examined to improve the performance of multi-color emissive upconversion (UC) nanocrystals (UCNC) like NaYF4:Yb,Er and first strategies were reported to reduce concentration quenching in highly doped UCNC. UC luminescence (UCL) is, however, controlled not only by dopant concentration, yet by an interplay of different parameters including size, crystal and shell quality, and excitation power density (P). Thus, identifying optimum dopant concentrations requires systematic studies of UCNC designed to minimize additional quenching pathways and quantitative spectroscopy. Here, we quantify the dopant concentration dependence of the UCL quantum yield (ΦUC) of solid NaYF4:Yb,Er/NaYF4:Lu upconversion core/shell nanocrystals of varying Yb3+ and Er3+ concentrations (Yb3+ series: 20%‒98% Yb3+; 2% Er3+; Er3+ series: 60% Yb3+; 2%‒40% Er3+). To circumvent other luminescence quenching processes, an elaborate synthesis yielding OH-free UCNC with record ΦUC of ~9% and ~25 nm core particles with a thick surface shell were used. High Yb3+ concentrations barely reduce ΦUC from ~9% (20% Yb3+) to ~7% (98% Yb3+) for an Er3+ concentration of 2%, thereby allowing to strongly increase the particle absorption cross section and UCNC brightness. Although an increased Er3+ concentration reduces ΦUC from ~7% (2% Er3+) to 1% (40%) for 60% Yb3+. Nevertheless, at very high P (> 1 MW/cm2) used for microscopic studies, highly Er3+-doped UCNC display a high brightness because of reduced saturation. These findings underline the importance of synthesis control and will pave the road to many fundamental studies of UC materials. KW - Upconverion KW - Nanoparticle KW - Lanthanides KW - Quantum yield PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-551346 DO - https://doi.org/10.1007/s12274-022-4570-5 SP - 1 EP - 8 PB - Springer AN - OPUS4-55134 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Molecular and nanoscale emitters photophysics , photoluminescence quantum yields, and surface chemistry N2 - Inorganic nanocrystals such as spectrally shifting lanthanide-based nanoparticles (LnNCs) like NaYF4: Yb, Er and semiconductor quantum dots, organic and inorganic particles stained with sensor molecules, and organic dyes showing aggregation-induced emission are meanwhile broadly applied in the life and material sciences. The identification of optimum particle architectures and molecular structures for photonic applications requires quantitative spectroscopic studies and methods to control and analyse particle surface chemistry. In the following, photoluminescence studies of different emitter classes are presented, thereby addressing the measurement of particle brightness and photoluminescence quantum yields in different spectral windows parameters required for an in-depth mechanistic understanding. In addition, examples for the quantification of surface functional groups on nanomaterials with optical spectroscopy are given. T2 - GdCH Kolloquium CY - Düsseldorf, Germany DA - 11.11.2025 KW - Dye KW - Fluorescence KW - Quantum yield KW - Lifetime KW - Sensor materials KW - Temperature KW - Cr(III) complex KW - Nano KW - Particle KW - Silica KW - Polymer KW - Metrology KW - Quality assurance KW - Reference material KW - Surface chemistry KW - Size KW - Shape KW - Particle number concentration KW - Method KW - Optical assay KW - qNMR KW - Validation KW - Potentiometry KW - XPS PY - 2025 AN - OPUS4-64728 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Scholtz, Lena A1 - Eckert, J. G. A1 - Graf, Rebecca T. A1 - Kunst, A. A1 - Wegner, Karl David A1 - Bigall, N. C. A1 - Resch-Genger, Ute T1 - Correlating semiconductor nanoparticle architecture and applicability for the controlled encoding of luminescent polymer microparticles N2 - Luminophore stained micro- and nanobeads made from organic polymers like polystyrene (PS) are broadly used in the life and material sciences as luminescent reporters, for bead-based assays, sensor arrays, printable barcodes, security inks, and the calibration of fluorescence microscopes and flow cytometers. Initially mostly prepared with organic dyes, meanwhile luminescent core/shell nanoparticles (NPs) like spherical semiconductor quantum dots (QDs) are increasingly employed for bead encoding. This is related to their narrower emission spectra, tuneability of emission color, broad wavelength excitability, and better photostability. However, correlations between particle architecture, morphology, and photoluminescence (PL) of the luminescent nanocrystals used for encoding and the optical properties of the NP-stained beads have been rarely explored. This encouraged us to perform a screening study on the incorporation of different types of luminescent core/shell semiconductor nanocrystals into polymer microparticles (PMPs) by a radical-induced polymerization reaction. Nanocrystals explored include CdSe/CdS QDs of varying CdS shell thickness, a CdSe/ZnS core/shell QD, CdSe/CdS quantum rods (QRs), and CdSe/CdS nanoplatelets (NPLs). Thereby, we focused on the applicability of these NPs for the polymerization synthesis approach used and quantified the preservation of the initial NP luminescence. The spectroscopic characterization of the resulting PMPs revealed the successful staining of the PMPs with luminescent CdSe/CdS QDs and CdSe/CdS NPLs. In contrast, usage of CdSe/CdS QRs and CdSe QDs with a ZnS shell did not yield luminescent PMPs. The results of this study provide new insights into structure–property relationships between NP stained PMPs and the initial luminescent NPs applied for staining and underline the importance of such studies for the performance optimization of NP-stained beads. KW - Quantitative spectroscopy KW - Energy transfer KW - Synthesis KW - Surface chemistry KW - Semiconductor quantum dot KW - Luminescence KW - Nano KW - Particle KW - Quantum yield KW - Lifetime KW - Quality assurance KW - Polymer particle KW - Quantum rod KW - Nanoplatelet PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-602206 DO - https://doi.org/10.1038/s41598-024-62591-1 SN - 2045-2322 VL - 14 SP - 1 EP - 16 AN - OPUS4-60220 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rietsch, P. A1 - Zeyat, M. A1 - Hübner, Oskar A1 - Hoffmann, Katrin A1 - Resch-Genger, Ute A1 - Kutter, M. A1 - Paskin, A. A1 - Uhlig, J. A1 - Lentz, D. A1 - Eigler, S. T1 - Substitution Pattern-Controlled Fluorescence Lifetimes of Fluoranthene Dyes N2 - The absorption and emission properties of organic dyes are generally tuned by altering the substitution pattern. However, tuning the fluorescence lifetimes over a range of several 10 ns while barely affecting the spectral features and maintaining a moderate fluorescence quantum yield is challenging. Such properties are required for lifetime multiplexing and barcoding applications. Here, we show how this can be achieved for the class of fluoranthene dyes, which have substitution-dependent lifetimes between 6 and 33 ns for single wavelength excitation and emission. We explore the substitution-dependent emissive properties in the crystalline solid state that would prevent applications. Furthermore, by analyzing dye mixtures and embedding the dyes in carboxyfunctionalized 8 μm-sized polystyrene particles, the unprecedented potential of these dyes as labels and encoding fluorophores for time-resolved fluorescence detection techniques is demonstrated. KW - Fluorescence KW - Label KW - Fluoranthene KW - Quantum yield KW - Reporter KW - Crystal KW - Encoding KW - Multiplexing KW - Particle KW - Bead KW - Lifetime KW - Dye KW - Barcoding PY - 2021 DO - https://doi.org/10.1021/acs.jpcb.0c08851 SN - 1520-5207 VL - 125 IS - 4 SP - 1207 EP - 1213 PB - American Chemical Society AN - OPUS4-52087 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tavernaro, Isabella A1 - Sander, P. A1 - Andresen, Elina A1 - Schedler, U. A1 - Resch-Genger, Ute T1 - Potentiometric and Optical Titration for Cost- Efficient Quantification of Surface Functional Groups on Silica Nanoparticles N2 - Surface chemistry of engineered nanomaterials (NMs) plays a critical role not only in determining their interactions with the environment but also in their stability, safety, and functionality across diverse applications ranging from catalysis to biomedicine. Accurate quantification of surface functional groups (FGs) is therefore essential for quality control, risk assessment, and performance optimization.[1] However, many existing analytical techniques are either cost-intensive, require specialized instrumentation, or lack scalability for routine use. In this study, we present a comparative evaluation of potentiometric and optical titration as two simple, cost-efficient, and automatable methods for quantifying surface functional groups on a variety of surface-modified silica nanoparticles (SiO₂ NPs). These NPs were chosen as they are among the most frequently utilized engineered NMs in the life and material sciences. Potentiometric titration, based on pH monitoring during acid-base neutralization, offers a direct and label-free approach to determine the total amount of FGs. Optical titration provides a complementary method with potential for high-throughput screening. To examine the accuracy and robustness of our stepwise-optimized workflows and the achievable relative standard deviations (RSDs), measurements were performed by multiple operators in two laboratories. Method validation was conducted through cross-comparison with traceable, chemo-selective quantitative nuclear magnetic resonance spectroscopy (qNMR) and thermogravimetric analysis (TGA). A comparison with optical assays highlights the importance of measuring both quantities for comprehensive characterization of surface-modified NMs.[2] A combined NM surface analysis using optical assays and pH titration will simplify quality control of NM production processes and stability studies, and can yield large datasets for NM grouping in sustainable and safe(r)-by-design studies. T2 - eMRS Fall Meeting 2025 CY - Warsaw, Poland DA - 15.09.2025 KW - Fluorescence KW - Advanced material KW - Synthesis KW - Characterization KW - Nano KW - Particle KW - Silica KW - Surface analysis KW - Validation KW - qNMR KW - Fluram assay KW - Functional group KW - Quantification KW - Potentiometry KW - Amino groups KW - Fluorescamine KW - Calibration KW - Method comparison PY - 2025 AN - OPUS4-64205 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Saleta Reig, D. A1 - Grauel, Bettina A1 - Konyushkin, V. A. A1 - Nakladov, A. N. A1 - Federov, P. P. A1 - Busko, D. A1 - Howard, I. A. A1 - Richards, B. S. A1 - Resch-Genger, Ute A1 - Kuznetsov, S. V. A1 - Turshatov, A. A1 - Würth, Christian T1 - Upconversion properties of SrF2:Yb3+,Er3+ single N2 - Synthesis of new upconversion (UC) materials that can convert near-infrared excitation light into visible emission light with high efficiency has crucial importance for energy and bio-applications. Herein, SrF2 single crystals with a doping concentration of 2 mol% Er3+ and 2–8 mol% Yb3+ were synthesized and the optical properties were studied. The absorption cross-section of the different doping ions was calculated. To identify the most efficient and brightest material absolute excitation power dependent UC photoluminescence quantum yields (ϕUC) and brightness values were determined. In addition, excitation characteristics and luminescence lifetimes were analysed to understand the changes in population pathways and possible quenching mechanisms. A dominant two-photon population behaviour of the red and green emission bands was observed for all investigated doping concentrations of Yb3+ and Er3+. The ϕUC value of 6.5% measured using 230 W cm−2 of 976 nm excitation for SrF2 crystal co-doped with 2 mol% Er3+ and 3 mol% Yb3+. These findings broaden the scope of efficient UC materials apart from the record UC material β-NaYF4:Yb3+, Er3+ and provide benchmark values for cubic-phase and especially SrF2- nano and micrometer sized materials. KW - Luorescence KW - Upconversion KW - Crystal KW - Lanthanide KW - Quantum yield KW - Absolute KW - Lifetime KW - Er(III) KW - Quality assurance KW - Fluorescence standard KW - SrF2 PY - 2020 DO - https://doi.org/10.1039/c9tc06591a VL - 8 IS - 12 SP - 4093 EP - 4101 PB - Journal of Materials Chemistry C AN - OPUS4-50825 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Luminescent Nanoparticles – Photophysics, Mechanistic Studies, and Applications N2 - Inorganic nanocrystals with linear and nonlinear luminescence in the ultraviolet, visible, near infrared and short-wave infrared like semiconductor quantum dots and spectrally shifting lanthanide-based nanophosphors have meanwhile found many applications in the life and material sciences. This includes optical reporters for bioimaging and sensing, security and authentication barcodes, solid state lighting, converter materials, and photovoltaics. The identification of optimum particle structures requires quantitative spectroscopic studies under application-relevant conditions, focusing on the key performance parameter photoluminescence quantum yield, ideally flanked by single particle studies to assess spectroscopic inhomogeneities on a particle-to-particle level for typical preparation methods. In this context, methods to quantify the photoluminescence of these different nanoscale emitters are shown and utilized as a basis for a profound mechanistic understanding of the nonradiative deactivation pathways in semiconductor and upconversion nanocrystals of different size and particle architecture in different environments. Exemplary for the application potential of such nanomaterials, in addition, the design of optical sensors from different nanomaterials and functional organic dyes is briefly summarized. T2 - CRC 1411 Symposium CY - Nürnberg, Germany DA - 20.03.2023 KW - Semiconductor quantum dot KW - Upconversion nanocrystal KW - Luminescence KW - Quantitative spectroscopy KW - Photophysics PY - 2023 AN - OPUS4-57364 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Quantifying functional groups and coatings on nanoobjects N2 - Engineered nanomaterials (NM) of different size, shape, chemical composition, and surface chemistry are increasingly used for many key technologies of the 21st century and consumer products. This includes polymer and silica or silica-coated nanoparticles (NP) with covalently bound surface groups, semiconductor quantum dots (QD), metal and metal oxide NP, and lanthanide NP with coordinatively or electrostatically bound ligands, as well as surface-coated nanostructures like micellar encapsulated NP. Decisive for most applications of NMs are their specific surface properties, which are largely determined by the chemical nature and amounts of ligands and functional groups (FGs) on the NM surface. The surface chemistry can strongly affect the physicochemical properties of NM, their charge, hydrophilicity/hydrophobicity, reactivity, function, stability, and processability and thereby their impact on human health and environment. Knowledge of NM surface chemistry plays an important role for NM functionality and performance in (bio)applications and the fate, exposure, dissolution, transformation, and accumulation of NM, and thus, the potential risks for human health and the environment. This highlights the importance of reliable, validated, and eventually standardized analytical methods for analyzing and quantifying NM surface chemistry for process and quality control of NM production, safe use of NMs, design of novel NM, and sustainable concepts for NM fabrication.[1-3] In this context, interlaboratory comparisons (ILCs) are needed to assess method reliability and reference materials with known surface chemistries for establishing surface analytical methods and their performance validation.[2,4] Also, to respond to the increasing number of samples to be analyzed, cost-efficient automation concepts for surface analysis are needed that can be realized with affordable and preferably commercial instrumentation.[5] Here, we provide an overview of analytical methods for FG analysis and quantification used by us for quantifying broadly utilized FGs and ligands on different types of NMs with electrochemical titration methods, optical assays, nuclear magnetic resonance (NMR) and vibrational (IR) spectroscopy, and X-ray based and thermal analysis methods.[1,2] Thereby, method- and material-related challenges are addressed, and the importance of multi-method characterization approaches easing method validation by method cross-validation. Special emphasis is dedicated to simple, versatile, and cost-efficient methods such as optical assays and electrochemical titration methods. T2 - eMRS Fall Meeting 2025 CY - Warsaw, Poland DA - 15.09.2025 KW - Quality assurance KW - Fluorescence KW - Nano KW - Particle KW - Synthesis KW - Characterization KW - Advanced material KW - Surface KW - Standardization KW - Reference material KW - Functional group KW - Quantification KW - Coating KW - Interlaboratory comparison KW - Uncertainty PY - 2025 AN - OPUS4-64183 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Preiss, J. A1 - Kage, Daniel A1 - Hoffmann, Katrin A1 - Martínez, T. J. A1 - Resch-Genger, Ute A1 - Presselt, M. T1 - Ab initio prediction of fluorescence lifetimes involving solvent environments by means of COSMO and vibrational broadening N2 - The fluorescence lifetime is a key property of fluorophores that can be utilized for microenvironment probing, analyte sensing, and multiplexing as well as barcoding applications. For the rational design of lifetime probes and barcodes, theoretical methods have been developed to enable the ab initio prediction of this parameter, which depends strongly on interactions with solvent molecules and other chemical species in the emitters' immediate environment. In this work, we investigate how a conductor-like screening model (COSMO) can account for variations in fluorescence lifetimes that are caused by such fluorophore−solvent interactions. Therefore, we calculate vibrationally broadened fluorescence spectra using the nuclear ensemble method to obtain distorted molecular geometries to sample the electronic transitions with time-dependent density functional theory (TDDFT). The influence of the solvent on fluorescence lifetimes is accounted for with COSMO. For example, for 4-hydroxythiazole fluorophore containing different heteroatoms and acidic and basic moieties in aprotic and protic solvents of varying polarity, this approach was compared to experimentally determined lifetimes in the same solvents. Our results demonstrate a good correlation between theoretically predicted and experimentally measured fluorescence lifetimes except for the polar solvents Ethanol and acetonitrile that can specifically interact with the heteroatoms and the carboxylic acid of the thiazole derivative. KW - Fluorescence lifetime KW - Ab initio calculation KW - COSMO KW - Conductor-like screening model PY - 2018 DO - https://doi.org/10.1021/acs.jpca.8b08886 SN - 1089-5639 SN - 1520-5215 VL - 122 IS - 51 SP - 9813 EP - 9820 PB - American Chemical Society CY - Washington, DC AN - OPUS4-47177 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Godard, A. A1 - Kalot, G. A1 - Pliquett, J. A1 - Busser, B. A1 - Le Guével, X. A1 - Wegner, Karl David A1 - Resch-Genger, Ute A1 - Russelin, Y. A1 - Coll, J.-L. A1 - Denat, F. A1 - Bodio, E. A1 - Goze, C. A1 - Sancey, L. T1 - Water-Soluble Aza-BODIPYs: Biocompatible Organic Dyes for High Contrast In Vivo NIR-II Imaging N2 - A simple NIR-II emitting water-soluble system has been developed and applied in vitro and in vivo. In vitro, the fluorophore quickly accumulated in 2D and 3D cell cultures and rapidly reached the tumor in rodents, showing high NIR-II contrast for up to 1 week. This very efficient probe possesses all the qualities necessary for translation to the clinic as well as for the development of NIR-II emitting materials. KW - Aza-BODIPY KW - NIR-II Imaging KW - In vivo imaging KW - organic dyes KW - SWIR KW - Cancer KW - Fluorescence PY - 2020 DO - https://doi.org/10.1021/acs.bioconjchem.0c00175 VL - 31 IS - 4 SP - 1088 EP - 1092 PB - ACS Publications AN - OPUS4-50695 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Assessing different types of silica networks for the complete protection of nir luminescent molecular rubies from oxygen quenching in air N2 - The application of emerging luminophores such as near-infrared (NIR) emissive earth-abundant chromium(III) (CrIII) complexes and triplet-triplet annihilation upconversion (TTA-UC) systems in air as optical reporters for bioimaging or photonic materials for energy conversion requires simple and efficient strategies for their complete protection from luminescence quenching by oxygen. Therefore, we explored the influence of sol-gel synthesis routes on the oxygen protection efficiency of the resulting core and core/shell silica nanoparticles (SiO2 NPs), utilizing the molecular ruby-type luminophores CrPF6 ([Cr(ddpd)2](PF6)3; ddpd = N,N’-dimethyl- N,N’-dipyridin-2-ylpyridin-2,6-diamine) and CrBF4 ([Cr(ddpd)2](BF4)3) with their oxygen-dependent, but polarity-, proticity-, viscosity-, and concentration-independent luminescence as optical probes for oxygen permeability. The sol-gel chemistry routes we assessed include the classical Stöber method and the underexplored larginine approach, which relies on the controlled hydrolysis of tetraethoxysilane (TEOS) in a biphasic cyclohexane/water system with the catalyst l-arginine. As demonstrated by luminescence measurements of air- and argon-saturated dispersions of CrPF6- and CrBF4-stained SiO2 NPs of different size and particle architecture, utilizing the luminescence decay kinetics of argon-saturated solutions of CrPF6 and CrBF4 in acetonitrile (ACN) as benchmarks, only SiO2 NPs or shells synthesized by the l-arginine approach provided complete oxygen protection of the CrIII complexes under ambient conditions. We ascribe the different oxygen shielding efficiencies of the silica networks explored to differences in density and surface chemistry of the resulting nanomaterials and coatings, leading to different oxygen permeabilities. Our l-arginine based silica encapsulation strategy can open the door for the efficient usage of oxygen-sensitive luminophores and TTA-UC systems as optical reporters and spectral shifters in air in the future. T2 - eMRS Strasbourg CY - Strasbourg, France DA - 26.05.2025 KW - Quality assurance KW - Fluorescence KW - Nano KW - Particle KW - Synthesis KW - Quantum yield KW - NIR KW - Mechanism KW - Characterization KW - Electron microscopy KW - Silica KW - Oxygen sensing KW - Surface KW - Doping KW - Lifetime KW - Cr(III) complex PY - 2025 AN - OPUS4-63300 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Güttler, Arne A1 - Richter, Maria A1 - Würth, Christian A1 - Resch-Genger, Ute T1 - New Reference Materials for the Quantification and Standardization of Fluorescence-based Measurements N2 - Luminescence techniques are amongst the most commonly used analytical methods in the life and material sciences due to their high sensitivity and non-destructive and multiparametric character. Photoluminescence signals are, however, affected by wavelength-, polarization-, and time-dependent instrument specific effect and the compound-specific photoluminescence quantum yield. The former hamper the comparability of fluorescence measurements, while the relative determination of the latter requires suitable quantum yield standards with well-known photoluminescence quantum yields (QY). For the simple correction of instrument specific effects in the wavelength region of 300 nm to 950 nm, the set of the five certified spectral fluorescence standards BAM-F001 – BAM-F005, has been extended to the NIR range by including two new fluorescence standards currently under certification. For the reliable and accurate determination of QY which is the key performance parameter for the comparison of different luminophores, we certified a set of 12 quantum yield standards, which absorb and emit in the wavelength range from 300 nm to 1000 nm. T2 - Methods and Applications in Fluorescence CY - Gothenburg, Sweden DA - 11.09.2022 KW - Luminescence KW - Photoluminescence KW - Fluorescence KW - Quantum yield KW - Certified reference material KW - Standard PY - 2022 AN - OPUS4-55914 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Homann, C. A1 - Krukewitt, Lisa A1 - Frenzel, Florian A1 - Grauel, Bettina A1 - Würth, Christian A1 - Resch-Genger, Ute A1 - Haase, M. T1 - NaYF4:Yb,Er/NaYF4 Core/Shell Nanocrystals with High Upconversion Luminescence Quantum Yield N2 - Upconversion core/shell nanocrystals with different mean sizes ranging from 15 to 45 nm were prepared via a modified synthesis procedure based on anhydrous rare‐earth acetates. All particles consist of a core of NaYF4:Yb,Er, doped with 18 % Yb3+ and 2 % Er3+, and an inert shell of NaYF4, with the shell thickness being equal to the radius of the core particle. Absolute measurements of the photoluminescence quantum yield at a series of different excitation power densities show that the quantum yield of 45 nm core/shell particles is already very close to the quantum yield of microcrystalline upconversion phosphor powder. Smaller core/shell particles prepared by the same method show only a moderate decrease in quantum yield. The quantum yield of 15 nm core/shell particles, for instance, is reduced by a factor of three compared to the bulk upconversion phosphor at high power densities (100 W cm−2) and by approximately a factor of 10 at low power densities (1 W cm−2). KW - Core shell structure KW - Upconversion KW - Non lienear processes KW - Nanoparticle KW - Quantum yield PY - 2018 DO - https://doi.org/10.1002/anie.201803083 VL - 57 IS - 28 SP - 8765 EP - 8769 PB - Wiley-VCH AN - OPUS4-45574 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Getting it right with photoluminescence quantum yields of molecular and nanoscale luminophores and luminescent particles N2 - Photophysical and mechanistic studies, the comparison of different emitter classes, and the rational design of the next generation of molecular and nanoscale reporters require quantitative photoluminescence measurements and the reliable determination of the key performance parameter photoluminescence quantum yield (QY), i.e., the number of emitted per absorbed photons. This is of special importance for all photoluminescence applications in the life and material sciences in the UV/vis/NIR/SWIR. To improve the reliability and comparability of photoluminescence and QY measurements across laboratories, pitfalls, achievable uncertainties, and material-specific effects related to certain emitter classes must be explored. Also, suitable protocols and reference materials are needed which have been validated in interlaboratory comparisons for different wavelength regions and transparent and scattering luminophores.[1] Based on absolute and relative photoluminescence measurements of functional dyes and nanomaterials like semiconductor quantum dots and rods, spectrally shifting lanthanide upconversion nanocrystals, perovskites, and YAG:Cer converter materials, reliable methods for determining QY of transparent and scattering luminophores, nonlinear emitters, and solid luminescent nanomaterials have been developed.[2,3] Thereby, material- and method-related uncertainties of relative and absolute QY measurements and achievable uncertainties could be quantified for linear and nonlinear UV/vis/NIR/SWIR emitters and lately for also luminescent and scattering materials and solid phoshors, here in an interlaboratory comparison of three labs utilizing integrating sphere spectroscopy.[4,5] In addition, to provide simple tools for a better comparability of QY measurements, recently, a first set of UV/vis/NIR quantum yield standards has been developed and certified with complete uncertainty budgets.[6] In the following, the outcome of these studies will be presented, thereby addressing common pitfalls and providing recommendations on the performance of reliable QY measurements of linear and non-linear emitters in transparent, scattering, and solid samples. T2 - 29th Lecture Conference on Photochemistry (LCP 2024) GDCh CY - Mainz, Germany DA - 16.09.2024 KW - Nanoparticle KW - Nano KW - Luminescence KW - Quality assurance KW - Synthesis KW - Standardization KW - Reference material KW - Quantum yield KW - Fluorescence KW - Reference data KW - Integrating sphere spectroscopy KW - ILC KW - Converter material KW - YAG:Ce KW - Optoceramic PY - 2024 AN - OPUS4-61075 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Krappe, Alexander R. A1 - Mayer, Jacob C. A1 - Zhang, Wuai A1 - Filla, Lina M. A1 - Ligorio, Giovanni A1 - Hermerschmidt, Felix A1 - Eitelhuber, Larissa S. A1 - Güttler, Arne A1 - Weber, Manuela A1 - Paulus, Beate A1 - Resch-Genger, Ute A1 - List-Kratochvil, Emil J.W. A1 - Eigler, Siegfried T1 - Highly Emissive Hexa-peri-benzocoronene-fluoranthene Hybrid as Easily Processable and Stable OLED Material N2 - We report the synthesis of a fluorescent polycyclic aromatic hydrocarbon dye with a “symmetry-broken” core, derived from the related hexa-peri-benzocoronene (HBC) core with fluoranthene subunit. The fluorophore is composed of a pure Carbon skeleton without heteroatoms and exhibits remarkable photo luminescence properties with a photoluminescence Quantum yield (PLQY) of up to 67% in toluene, exceeding that of theparent HBC by a factor of 30. The single crystal X-ray structure reveals the distorted polycyclic aromatic hydrocarbon structure, which is responsible for the optoelectronic properties, as supported by density functional theory calculations. We show that the new fluorescent dye can be readily used for the fabrication of organic light-emitting diodes (OLED) without extensive optimization, whereby solubility in a variety of solvents and successful film formation are decisive. KW - Quantum Yield KW - OLED KW - Fluorescence KW - Synthesis PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-631298 DO - https://doi.org/10.1002/chem.202500742 SN - 1521-3765 SP - 1 EP - 7 PB - John Wiley & Sons, Inc AN - OPUS4-63129 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Biesen, L. A1 - Nirmalananthan-Budau, Nithiya A1 - Hoffmann, Katrin A1 - Resch-Genger, Ute A1 - Müller, T. J. J. T1 - Solid-State Emissive Aroyl-S,N-Ketene Acetals with Tunable N2 - N-Benzyl aroyl-S,N-ketene acetals can be readily synthesized by condensation of aroyl chlorides and N-Benzyl 2-methyl benzothiazolium salts in good to excellent yields, yielding a library of 35 chromophores with bright solid-state emission and aggregation-induced emission characteristics. Varying the substituent from electron-donating to electronwithdrawing enables the tuning of the solid-state emission Color from deep blue to red. KW - Nano KW - Nanoparticle KW - Photoluminescence KW - Fluorescence KW - Quantum yield KW - Photophysics KW - Lifetime KW - Sensor KW - dye KW - Enhancement KW - Particle KW - Polarity KW - AIE KW - Aggregation KW - Aggregation-induced emission KW - Solid state emission PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-509072 DO - https://doi.org/10.1002/anie.201916396 VL - 59 IS - 25 SP - 10037 EP - 10041 PB - Wiley Online Libary AN - OPUS4-50907 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gers-Panther, C.F. A1 - Fischer, H. A1 - Nordmann, J. A1 - Seiler, T. A1 - Behnke, Thomas A1 - Würth, Christian A1 - Frank, W. A1 - Resch-Genger, Ute A1 - Müller, T.J.J. T1 - Four- and Five-Component Syntheses and Photophysical Properties of Emission Solvatochromic 3‑Aminovinylquinoxalines N2 - 3-Aminovinylquinoxalines are readily accessible from (hetero)aryl glyoxylic acids or heterocyclic π-nucleophiles by consecutive four- and fivecomponent syntheses in the sense of an activation-alkynylation-cyclocondensation-addition sequence or glyoxylation-alkynylation-cyclocondensation-addition sequence in good yields. The title compounds are highly fluorescent with pronounced emission solvatochromicity and protochromic fluorescence quenching. Time-resolved fluorescence spectroscopy furnishes radiative and nonradiative fluorescence decay rates in various solvent polarities. The electronic structure is corroborated by DFT and TD-DFT calculations rationalizing the observed spectroscopic effects. KW - Dye KW - Syntheseis KW - Spectroscopy PY - 2016 DO - https://doi.org/10.1021/acs.joc.6b02581 SN - 0022-3263 VL - 82 SP - 567 EP - 578 PB - ACS Publications AN - OPUS4-39211 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, L. A1 - Jakobs, F. A1 - Spelthann, S. A1 - Zaremba, D. A1 - Radunz, Sebastian A1 - Resch-Genger, Ute A1 - Evert, R. A1 - Kowalsky, W. A1 - Johannes, H.-H. T1 - Upconverting POF by Incubation of β-NaYF4:Yb3+, Er3+ Nanoparticles via in situ Polymerization for Production of active Polymer Optical Fibers N2 - In the past, integration of fluorescent dyes into polymers for active polymer optical fibers (POFs) is well studied, however, photobleaching of organic chromophores is still a problem for several optical applications. Inorganic luminescent nanoparticles like lanthanide-based systems can present an alternative due to their high chemical stability. Furthermore they do not show photobleaching and photoblinking. Certainly, integration of nanoparticles into a polymer matrix is challenging because of their high affinity to agglomeration which leads to scattering of the polymer samples. T2 - 27th International Conference on Plastic Optical Fibers CY - Seattle, Washington, USA DA - 04.09.2018 KW - Copolymer KW - Active fibers KW - Rare earth nanoparticles KW - Upconversion PY - 2018 SP - 1 EP - 5 CY - Seattle, Washington, USA AN - OPUS4-45882 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Denißen, M. A1 - Hannen, R. A1 - Itskalov, D. A1 - Biesen, L. A1 - Nirmalananthan-Budau, Nithiya A1 - Hoffmann, Katrin A1 - Reiss, G. J. A1 - Resch-Genger, Ute A1 - Müller, T. J. J. T1 - One-pot synthesis of a white-light emissive bichromophore operated by aggregation-induced dual emission (AIDE) and partial energy transfer N2 - Merocyanine–triarylamine bichromophores are readily synthesized by sequentially Pd-catalyzed insertion alkynylation–Michael–Suzuki four-component reactions. White-light emissive systems form upon aggregation in 1 : 99 and 0.1 : 99.9 vol% CH2Cl2–cyclohexane mixtures, ascribed to aggregation-induced dual emission (AIDE) in combination with partial energy transfer between both chromophore units as supported by spectroscopic studies. KW - Energy transfer KW - Nano KW - Nanoparticle KW - Photoluminescence KW - Fluorescence KW - Quantum yield KW - Photophysics KW - Lifetime KW - Sensor KW - Dye KW - Enhancement KW - Particle KW - Polarity KW - AIE KW - Aggregation KW - Aggregation-induced emission KW - Solid state emission KW - Merocyanine PY - 2020 DO - https://doi.org/10.1039/d0cc03451g VL - 56 IS - 54 SP - 7407 PB - Royal Society of Chemistry AN - OPUS4-50936 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kage, Daniel A1 - Fischer, Linn A1 - Hoffmann, Katrin A1 - Thiele, T. A1 - Schedler, U. A1 - Resch-Genger, Ute T1 - Close spectroscopic look at dye-stained polymer microbeads N2 - Dye-stained micrometer-sized polymer beads are important tools in the life sciences with applications in biomedical, biochemical, and clinical research. Here, bead-based assays are increasingly used, for example, in DNA sequencing and the detection of autoimmune diseases or pathogenic microorganisms. Moreover, stained beads are employed as calibration tools for fluorescence microscopy and flow cytometry methods with increasing complexity. To address the requirements concerning the relevant fluorescence features, the spectroscopic properties of representative polymer beads with diameters ranging from about 1 to 10 μm stained with varying concentrations of rhodamine 6G were systematically assessed. The observed dependence of the spectral properties, fluorescence decay kinetics, and fluorescence quantum yields on bead size and dye loading concentration is attributed to different fluorescence characteristics of fluorophores located in the particle core and near-surface dye molecules. Supported by the fluorescence anisotropy measurements, the origin of the observed alteration of fluorescence features is ascribed to a combination of excitation energy transfer and polarity-related effects that are especially pronounced at the interface of the bead and the surrounding medium. The results of our studies underline the need to carefully control and optimize all Parameters that can affect the fluorescence properties of the dye-stained beads. KW - Fluorophore KW - Polymer particles KW - Photophysics KW - Life sciences KW - Standards PY - 2018 DO - https://doi.org/10.1021/acs.jpcc.8b02546 SN - 1932-7447 VL - 122 IS - 24 SP - 12782 EP - 12791 PB - ACS Publications CY - Washington, DC AN - OPUS4-45453 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Biesen, L. A1 - May, L. A1 - Nirmalananthan-Budau, Nithiya A1 - Hoffmann, Katrin A1 - Resch-Genger, Ute A1 - Müller, T. J. J. T1 - Communication of Bichromophore Emission upon Aggregation – Aroyl-S,N-ketene Acetals as Multifunctional Sensor Merocyanines N2 - Aroyl-S,N-ketene acetal-based bichromophores can be readily synthesized in a consecutive three-component synthesis in good to excellent yields by condensation of aroyl chlorides and an N-(p-bromobenzyl) 2-methyl benzothiazolium salt followed by a Suzuki coupling, yielding a library of 31 bichromophoric fluorophores with substitution patterntunable emission properties. Varying both chromophores enables different communication pathways between the chromophores, exploiting aggregation-induced emission (AIE) and energy transfer (ET) properties, and thus, furnishing aggregation-based fluorescence switches. Possible applications range from fluorometric analysis of alcoholic beverages to pH sensors. KW - Dye KW - Fluorescence KW - Aggregation induced emission KW - Signal enhancement KW - Energy transfer KW - Switch KW - Sensor KW - Quantum yield KW - Lifetime KW - Photophysics KW - Synthesis PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-531123 DO - https://doi.org/10.1002/chem.202102052 VL - 27 IS - 53 SP - 13426 EP - 13434 PB - Wiley-VCH AN - OPUS4-53112 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Frenzel, F. A1 - Fiedler, S. A1 - Bardan, A. A1 - Güttler, Arne A1 - Würth, Christian A1 - Resch-Genger, Ute T1 - Influence of Measurement Geometry and Blank on Absolute Measurements of Photoluminescence Quantum Yields of Scattering Luminescent Films N2 - For a series of 500 μm-thick polyurethane films containing different concentrations of luminescent and scattering YAG:Ce microparticles, we systematically explored and quantified pitfalls of absolute measurements of photoluminescence quantum yields (Φf) for often employed integrating sphere (IS) geometries, where the sample is placed either on a sample holder at the bottom of the IS surface or mounted in the IS center. Thereby, the influence of detection and illumination geometry and sample position was examined using blanks with various scattering properties for measuring the number of photons absorbed by the sample. Our results reveal that (i) setup configurations where the scattering sample is mounted in the IS center and (ii) transparent blanks can introduce systematic errors in absolute Φf measurements. For strongly scattering, luminescent samples, this can result in either an under- or overestimation of the absorbed photon flux and hence an under- or overestimation of Φf. The size of these uncertainties depends on the scattering properties of the sample and instrument parameters, such as sample position, IS size, wavelength-dependent reflectivity of the IS surface coating, and port configuration. For accurate and reliable absolute Φf measurements, we recommend (i) a blank with scattering properties closely matching those of the sample to realize similar distributions of the diffusely scattered excitation photons within the IS, and (ii) a sufficiently high sample absorption at the excitation wavelength. For IS setups with center-mounted samples, measurement geometries should be utilized that prevent the loss of excitation photons by reflections from the sample out of the IS. KW - Quality assurance KW - Fluorescence KW - Nano KW - Particle KW - Quantum yield KW - Characterization KW - Silica KW - Scattering KW - Uncertainty KW - Film KW - Pphosphor KW - YAG:Ce KW - LED KW - Converter material KW - Solid material KW - Polymer KW - Composite material KW - Advanced material PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-638304 DO - https://doi.org/10.1021/acs.analchem.4c06726 SN - 1520-6882 SP - 1 EP - 8 PB - ACS Publications AN - OPUS4-63830 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Radunz, Sebastian A1 - Tschiche, Harald Rune A1 - Moldenhauer, Daniel A1 - Resch-Genger, Ute T1 - Broad range ON/OFF pH sensors based on pKa tunable fluorescent BODIPYs N2 - A set of highly fluorescent, pH-responsive boron dipyrromethene dyes covering the pH range of 5-12 is presented for broad range pH measurements in mixed aqueous-organic median and polymer matrices. Readout in the intensity Domain with low cost and miniaturized Instrumentation utilizes reversible protonation induced switching ON of their initially completely quenched flourescence mediated by photoinduced electron Transfer. All dyes, rationally designed to reveal closely matching Absorption and Emission properties, are accessible via facile two-step reactions in Overall yields of up to 20%. By modifying the Substitution pattern of the meso-Aryl substiuent, the pKa values could be fine-tuned from 6 to 11. Integration of these molecules into polymeric films by a simple mixing procedure yielded reversible and longterm stable pH sensors for naked eye detection. KW - Fluorescence KW - Sensor KW - PH KW - Dye KW - BODIPY KW - Synthesis KW - Quantification KW - Film KW - Quantum yield KW - Lifetime KW - PET PY - 2017 DO - https://doi.org/10.1016/j.snb.2017.05.080 SN - 0925-4005 VL - 251 SP - 490 EP - 494 PB - Elsevier AN - OPUS4-41782 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Güttler, Arne T1 - Certified Reference Materials for the Quantification and Standardization of Fluorescence-based Measurements N2 - The size and shape of photoluminescence signals is affected by wavelength-, polarization-, and time-dependent instrumentspecific contributions and the compound- and environment-specific photoluminescence quantum yield. The former hamper the comparability of fluorescence measurements performed on different measuring devices. The commonly relatively done determination of the performance parameter requires suitable quantum yield standards with well-known. The performance of such measurements is, e.g., described in the written standard IEC 62607 currently revised. T2 - Colloquium für Optische Spektrometrie 2025 CY - Jena, Germany DA - 24.09.2025 KW - Quality assurance KW - Fluorescence KW - Nano KW - Particle KW - Advanced material KW - Calibration KW - Characterization KW - Fluorescence quantum yield KW - Phosphor KW - Absolute KW - Integrating sphere spectroscopy KW - Dye KW - Standardization KW - Reference material KW - Interlaboratory comparison KW - Uncertainty PY - 2025 AN - OPUS4-64213 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Matiushkina, Anna T1 - Quantification of Citrate Ligands on the Surface of Nanoparticles N2 - In this study, different methods for determining nanoparticle surface ligands including thermogravimetric analysis (TGA) are explored to quantify citrate as one of the most popular hydrophilic ligands on the surface of nanoparticles such as iron oxide nanoparticles (IONPs). The purpose of work is to understand which analytical methods are best suited for surface chemistry analysis of citrate stabilized IONPs and to validate these methods. T2 - SALSA Make and Measure 2024: Interfaces CY - Berlin, Germany DA - 11.09.2024 KW - Nano KW - Particle KW - Iron oxide KW - Ligand KW - Quantification KW - Advanced material KW - Surface analysis KW - Functional group PY - 2024 AN - OPUS4-62310 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute A1 - Wegner, Karl David A1 - Kalot, G. A1 - Busser, B. A1 - Pliquett, J. A1 - Köster, U. A1 - Koll, J. C. A1 - Denat, F. A1 - Bodio, E. A1 - Goze, C. A1 - Sacey, L. T1 - NIR aza-BODIPY: a new vector for boron neutron capture therapy (BNCT) N2 - Boron neutron capture therapy (BNCT) relies on the activation of 10B by thermal neutrons, which results in small highly energetic particle emission inducing cancer cells damage. However, in order to overcome the limits of the currently used BNCT agents, it is necessary to design new systems, which can specifically accumulate and deliver a sufficient amount of 10B in tumors. In this study, we designed a 10B-BSH-containing aza-BODIPY (aza-SWIR-BSH). It enabled the efficient vectorization of clinically used 10B-BSH to the tumor, resulting in higher therapeutic activity than the 10B-BSH alone. T2 - EMIM 2021 CY - Göttingen, Germany DA - 24.08.2021 KW - Flourescence KW - Optical probe KW - Dye KW - Photophysics KW - Quantum yield KW - Mechanism KW - NIR KW - SWIR KW - Imaging KW - Method KW - Quality assurance KW - BODIPY KW - Boron Neutron Capture Therapy (BNCT) KW - Medicine KW - Life sciences PY - 2021 AN - OPUS4-53731 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Korrosion im Zoo. Kanada in Niedersachsen oder sind Pinguine Inhibitoren? N2 - Es wird über Schadensfälle an einem komplexen Tiergehege im Zoo Hannover berichtet. Die Schadensursachen werden diskutiert, Abhilfemaßnahmen erläutert und die Umsetzung dargestellt. T2 - Sitzung gfkorr AK Schadensuntersuchung CY - Frankfurt am Main, Germany DA - 30.10.2025 KW - Korosion KW - Meerwasser KW - Kathodischer Schutz PY - 2025 AN - OPUS4-64874 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meyerhofer, F. A1 - Dissinger, F. A1 - Weigert, Florian A1 - Jungclaus, J. A1 - Müller-Caspary, K. A1 - Waldvogel, S. R. A1 - Resch-Genger, Ute A1 - Voss, T. T1 - Citric Acid Based Carbon Dots with Amine Type Stabilizers: pHSpecific N2 - We report the synthesis and spectroscopic characteristics of two different sets of carbon dots (CDs) formed by hydrothermal reaction between citric acid and polyethylenimine (PEI) or 2,3-diaminopyridine (DAP). Although the formation of amide-based species and the presence of citrazinic acid type derivates assumed to be responsible for a blue emission is confirmed for both CDs by elemental analysis, infrared spectroscopy, and mass spectrometry, a higher abundance of sp2-hybridized nitrogen is observed for DAP-based CDs, which causes a red-shift of the n-π* absorption band relative to the one of PEI-based CDs. These CD Systems possess high photoluminescence quantum yields (QY) of ∼40% and ∼48% at neutral pH, demonstrating a possible tuning of the optical properties by the amine precursor. pH-Dependent spectroscopic studies revealed a drop in QY to < 9% (pH ∼ 1) and < 21% (pH ∼ 12) for both types of CDs under acidic and basic conditions. In contrast, significant differences in the pHdependency of the n-π* transitions are found for both CD types which are ascribed to different (de)protonation sequences of the CD-specific fluorophores and functional groups using Zeta potential analysis. KW - Fluorescence KW - Particle KW - Nano KW - Surface group analysis KW - Carbon dot KW - C-dot KW - Fluorescent probe KW - Quantum yield KW - Synthesis KW - IR KW - MS KW - Polymer KW - Ligand PY - 2020 DO - https://doi.org/10.1021/acs.jpcc.9b11732 VL - 124 IS - 16 SP - 8894 EP - 8904 PB - American Chemical Society AN - OPUS4-50813 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Resch-Genger, Ute A1 - Pilch, A. A1 - Würth, Christian A1 - Kaiser, Martin A1 - Wawrzynczyk, D. A1 - Kurnatowska, M. A1 - Arabasz, S. A1 - Prorok, K. A1 - Samoc, M. A1 - Strek, W. A1 - Bednarkiewicz, A. T1 - Shaping luminescent properties of Yb3+ and Ho3+ co-doped upconverting core-shell ß-NaYF4 nanoparticles by dopant distribution and spacing N2 - At the core of luminescence color and lifetime Tuning of rare earth doped upconverting nanoparticles (UCNPs), is the understanding of the Impact of the particle architecture for commonly used sensitizer (S) and activator (A) Ions. In this respect, a series of core@Shell NaYF4 UCNPs doped with Yb3+ and Ho3+ ions are presented here, where the same dopant concentrations are distributed in different particle architectures following the scheme: YbHo core and YbHo@..., ...@YbHo, Yb@Ho, Ho@Yb, YbHo@Yb, and Yb@YbHo core-Shell NPs. As refealed by quantitative steady-state and time-resolved luminescence studies, the relative spatial Distribution of the A and S ions in the UCNPs and their protection from surface quenching has a critical Impact on ther luminescence characteristics. Although the increased amount of Yb3+ Ions boosts UCNP Performance by amplifying the Absorption, the Yb3+ ions can also efficiently dissipate the energy stored in the material through energy Migration to the surface, thereby reducing the Overall energy Transfer Efficiency to the activator ions. The results provide yet another proof that UC Phosphor chemistry combined with materials Engineering through intentional core@shell structures may help to fine-tune the luminescence Features of UCNPs for their specific future applications in biosensing, bioimaging, photovoltaics, and Display technologies. KW - Fluorescence KW - Upconversion KW - NIR KW - Nonlinear KW - Nanoparticle KW - Surface chemistry KW - Quantum yield KW - Liftetime KW - Nanocrystal KW - Lanthanide KW - Ho(III) KW - Yb(III) KW - Mechanism KW - Absolute flourescence KW - Excitation power density dependence PY - 2017 DO - https://doi.org/10.1002/smll.201701635 SN - 1613-6810 VL - 13 IS - 47 SP - 1701635, 1 EP - 13 PB - WILEY-VCH Verlag GmbH & co. KGaA CY - Weinheim AN - OPUS4-43629 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meijer, M. S. A1 - Rojas-Gutierrez, P. A. A1 - Busko, D. A1 - Howard, I. A. A1 - Frenzel, Florian A1 - Würth, Christian A1 - Resch-Genger, Ute A1 - Richards, B. S. A1 - Turshatov, A. A1 - Capobianco, J. A. A1 - Bonnet, S. T1 - Absolute upconversion quantum yields of blue-emitting LiYF4:Yb3+,Tm3+ upconverting nanoparticles N2 - The upconversion quantum yield (QY) is an essential parameter for the characterization of the optical performance of lanthanoid-doped upconverting nanoparticles (UCNPs). Despite its nonlinear dependence on excitation power density, it is typically reported only as a single number. Here, we present the first measurement of absolute upconversion quantum yields of the individual emission bands of blue light-emitting LiYF4:Yb3+,Tm3+ UCNPs in toluene. Reporting the quantum yields for the individual emission bands is required for assessing the usability of UCNPs in various applications that require upconverted light of different wavelengths, such as bioimaging, photocatalysis and phototherapy. Here, the reliability of the QY measurements is demonstrated by studying the same batch of UCNPs in three different research groups. The results show that whereas the total upconversion quantum yield of these UCNPs is quite high - typically 0.02 at a power density of 5 W/cm2 — most of the upconverted photon flux is emitted in the 794 nm upconversion band, while the blue emission band at 480 nm is very weak, with a much lower quantum yield of 6 times 10^5 at 5 W/cm2. Overall, although the total upconversion quantum yield of LiYF4:Yb3+,Tm3+ UCNPs seems satisfying, notably for NIR bioimaging, blue-light demanding phototherapy applications will require better-performing UCNPs with higher blue light upconversion quantum yields. KW - Core-shell nanoparticles KW - Lanthanide-doped nayf-4 KW - Near-infrared light KW - Upconverting nanoparticles KW - Photocatalytic activity KW - Nanocrystals KW - Photosensitizer PY - 2018 DO - https://doi.org/10.1039/c8cp03935f VL - 20 IS - 35 SP - 22556 EP - 22562 PB - Royal Society of Chemistry AN - OPUS4-46370 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meng, M. A1 - Zhang, T. A1 - Wang, J. A1 - Cheng, Z. A1 - Yang, J. A1 - Qiao, X. A1 - Wen, J. A1 - Resch-Genger, Ute A1 - Ou, J. T1 - Fluorescence temperature sensing of NaYF4:Yb3+/Tm3+@NaGdF4:Nd3+/Yb3+ nanoparticles at low and high temperatures N2 - NaYF4:Yb3+/Tm3+@NaGdF4:Nd3+/Yb3+ upconversion nanoparticles (UCNPs) were prepared using a solvothermal method, and the effects of key factors such as the content of sensitiser Nd 3+ and Yb3+ on their luminescence properties were investigated. The nanoparticles are homogeneous in size and well dispersed. Under 808 nm excitation, it can produce strong upconversion fluorescence. At the same time, the nanoparticles have good temperature-sensing properties at the thermally coupled energy levels of 700 nm and 646 nm for Tm3+. Using its fluorescence intensity ratio (FIR), accurate temperature measurements can be performed, and it has been found that it exhibits different temperature sensing properties in low and high-temperature regions. The maximum relative sensitivity was found to be 0.88% K-1 and 1.89% K-1 for the lowtemperature region of 285 K-345 K and the high-temperature region of 345 K-495 K. The nanoparticles were applied to the internal temperature measurement of lithium batteries and the actual high-temperature environment, respectively, and were found to have good temperature measurementt performance. KW - Fluorescence KW - Sensor KW - Temperature KW - Ratiometric KW - Lanthanide KW - Quantum yield KW - Integrating sphere spectroscopy KW - Absolute fluorescence KW - Quality assurance KW - Nano KW - Particle KW - Application KW - Upconversion nanoparticle PY - 2022 DO - https://doi.org/10.1088/1361-6528/ac84e4 SN - 1361-6528 VL - 33 IS - 34 SP - 1 EP - 15 PB - IOP Publishing CY - Bristol AN - OPUS4-55454 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oskoei, Parastu T1 - Thermoresponsive UCNP@MSN Nanoparticles for Doxorubicin Delivery in Melanoma Cells N2 - Upconversion nanoparticles (UCNPs) possess unique photophysical characteristics, such as excita bility by near infrared (NIR) light, which facilitates deep tissue penetration, multi color emission , long luminescence lifetimes, and an excellent photostability. These features have made UCNPs promising tools for biomedical applications . M esoporous silica nanoparticles (MSNs) functionalized with stimuli responsive nanovalves or specific coatings enable the encapsulation and controlled release of therapeutic agen ts, thereby offering spatiotemporal precision in drug delivery 1 3 ]]. Among drug delivery strategies, photoresponsive systems have attracted growing attention due to their potential for clinical applications . This is especially relevant for melanoma, an aggressive skin cancer with increasing global incidence, for which conventional therapeutic modalities remain largely insufficient in advanced stage 4 In this work, core shell UCNP@MSN nanoparticles were synthetised by coating UCNPs with a mesoporous silica layer, which was subsequently functionalized with thermoresponsive retro Diels Alder nanovalves [ and loaded with the chemotherapeutic agent doxorubicin (DOX). Controlled drug release was effectively achieved under 980 nm NIR i llumination . Treatment with functionalized nanoparticles significantly reduced the viability of melanoma cell lines, with an enhanced cytotoxicity being observed upon combined nanoparticle exposure and NIR illumination . Mechanistic analyses revealed that neither UCNPs nor NIR i llumination alone could induce the production of reactive oxygen species (ROS); however, their combination induced a marked increase in ROS levels in two of the three tested cell lines. Furthermore, this dual treatment promoted substantial apoptotic and/or necrotic responses across all cell models. These findings underscore the potential of UCNP@MSN nanoplatforms, equipped with thermoresponsive ga tes , as efficient photoactivated drug delivery systems for melanoma therapy. T2 - Conference Jornadas CICECO CY - Aveiro, Portugal DA - 09.10.2025 KW - Nano KW - Particle KW - Lanthanide KW - Upconversion KW - Surface chemistry KW - Mesoporous silica KW - Doxorubicin KW - Nanomedicine KW - Triggered release KW - pH KW - Cellular uptake KW - Toxicity KW - Folate KW - Ligand PY - 2025 AN - OPUS4-64371 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Quantifying the total and accessible amount of surface functionalities and ligands on nanomaterials N2 - Engineered nanomaterials (NMs) of various chemical composition and surface functionalization are routinely fabricated for industrial applications such as medical diagnostics, drug delivery, sensing, catalysis, energy conversion and storage, opto-electronics, and information storage. NM dispersibility, stability, processability, and function as well as the interaction with biological species and environmental fate are largely determined by NM surface functionalities, i.e., functional groups (FGs) and ligands. Therefore, reliable, reproducible, and eventually standardized surface characterization methods are vital for quality control of NMs, and mandatory to meet increasing concerns regarding their safety. Suitable methods for determining surface functionalities on ligand-stabilized core and core/shell NPs include advanced techniques such as traceable quantitative nuclear magnetic resonance (qNMR) as well as X-ray electron spectroscopy (XPS) and time of flight secondary ion mass spectrometry (ToF-SIMS), and simpler optical and electrochemical methods.[1] The latter less costly and fast methods, which can be automated, are often used by NM producers for process and quality control.[1,2] To validate methods, establish measurement uncertain-ties, test reference materials, and produce reference data, multi-method characterization studies are needed.[3,4] as well as interlaboratory comparisons (ILC) on determining NM surface chemistry and well characterized test and reference NMs providing benchmark values.[5,6] Here, we present examples for quantifying common surface FGs such as amino and carboxyl groups on functional NMs of different chemical composition such as silica, polymer, iron oxide, and lanthanide-based upconversion nanoparticles with optical assays, electrochemical titration methods, qNMR, and chromatographic separation techniques. In addition, ongoing interlaboratory comparisons will be presented. T2 - Yucomat 2025 CY - Herec Novi, Montenegro DA - 01.09.2025 KW - Quality assurance KW - Fluorescence KW - Nano KW - Particle KW - Synthesis KW - Characterization KW - Advanced material KW - Surface KW - Standardization KW - Reference material KW - Functional group KW - Quantification KW - Coating KW - Interlaboratory comparison KW - Uncertainty PY - 2025 AN - OPUS4-64182 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Measurements of Photoluminescence Quantum Yields of Scattering LED Converter Materials N2 - How to Get it Right with the Absolute Measurement of Photoluminescence Quantum Yields of Scattering LED Converter Materials Saskia Fiedler+,a, Florian Frenzel+,a, Christian Würth a, Isabella Tavernaro a, Michelle Grüne c, Stefan Schweizer c,d, Axel Engel e, and Ute Resch-Genger a* a Division Biophotonics, Federal Institute for Materials Research and Testing (BAM), Richard-Willstaetter-Strasse 11, D-12489 Berlin, Germany; email: ute.resch@bam.de b Present address: Photonic Materials, NWO-Institute AMOLF, Science Park 104, 1098 XG Amsterdam, The Netherlands c Faculty of Electrical Engineering, South Westphalia University of Applied Sciences, Lübecker Ring 2, 59494, Soest, Germany d Fraunhofer Application Center for Inorganic Phosphors, Branch Lab of Fraunhofer Institute for Microstructure of Materials and Systems IMWS, Lübecker Ring 2, 59494, Soest, Germany e Schott AG Technical Services, Hattenbergstrasse 10, D-55122 Mainz, Germany Optical measurements of scattering materials such as luminescent nano- and microparticles and phosphors dispersed in liquid and solid matrices play an important role in energy conversion, solid-state lighting, medical diagnostics, and security barcoding. A key performance parameter is the photoluminescence quantum yield QY, i.e., the number of emitted per number of absorbed photons. QY of transparent luminophore solutions can be obtained relative to a fluorescence QY standard of known QY, meanwhile available as certified reference materials.[1] The determination of QY of scattering liquid and solid samples like nanoparticle dispersions, phosphors, and optoceramics requires, however, absolute measurements with an integrating sphere setup. Despite the need for reliable absolute QY measurements, no interlaboratory comparison (ILCs) on measurement uncertainties has been performed and scattering standards with known QY are not available. We present the results of an ILC of 3 labs from academia and industry on measurements of transparent and scattering dye solutions and solid phosphors and converter materials like YAG:Ce optoceramics with commercial stand-alone integrating sphere setups of different illumination and detection geometries. Special emphasis was dedicated to the influence of measurement geometry, optical properties of the blank for determining the number of incident photons absorbed by the sample, and sample-specific surface roughness. Matching QY values could be obtained for transparent dye solutions and scattering dispersions with a blank with scattering properties closely matching those of the sample, QY measurements of optoceramic samples with different blanks revealed substantial differences of more than 20 %. Based on our data, we recommend non-absorbing blank materials with a high reflectivity (>95 %) such as a 2 mm-thick PTFE target placed on the sample holder as blanks. T2 - eMRS CY - Strasbourg, France DA - 26.05.2025 KW - Quality assurance KW - Fluorescence KW - Nano KW - Particle KW - Quantum yield KW - NIR KW - Characterization KW - Electron microscopy KW - Film KW - Integrating sphere spectroscopy KW - Calibration KW - Lifetime KW - Advanced materials KW - LED converter KW - YAG:Ce KW - ILC KW - Measurement uncertainty KW - Absolute quantum yield PY - 2025 AN - OPUS4-63327 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tavernaro, Isabella T1 - Development of multimodal methods to quantify the total and accessible number of functional groups and ligands on nanomaterials N2 - Engineered and tailored nanomaterials (NM) are of great interest in the life and material sciences, as they can be used, e.g., as drug carriers, barcodes, fluorescent sensors, and multimodal labels in bioanalytical assays and imaging applications. Their performance and safety depend not only on their particle size, size distribution, and morphology, but also on their surface chemistry, i.e., the total number of surface functional groups (FG) and the number of FG accessible for subsequent functionalization with ligands or biomolecules, which in turn determines surface charge, colloidal stability, biocompatibility, and toxicity. It also underlines the importance of validated analytical methods that provide accurate information on these application-relevant physicochemical properties with a known uncertainty. In the case of FG quantification, this calls for robust, fast, inexpensive, and reliable methods which allow for the characterization of a broad variety of NM differing in size, chemical composition, and optical properties. Methods Aiming at the development of simple, versatile, and multimodal tools for the quantification of bioanalytically relevant FG such as amine, carboxy, thiol, and aldehyde functionalities, we investigated and compared various analytical methods commonly used for FG quantification. This includes electrochemical titration methods, dye-based optical assays, and other instrumental analytical techniques such as nuclear magnetic resonance (NMR), mass spectrometry (MS), and thermal analysis methods. Results Here, we will present examples for different types of NMs and FGs including results from a currently running interlaboratory comparison (ILC) with the National Research Council of Canada (NRC) to pave the road for method standardization. Innovative aspects • Surface analysis • Performance and safety of nanomaterials • Standardization T2 - ANAKON 2023 CY - Vienna, Austria DA - 11.04.2023 KW - Engineered Nanomaterials KW - Surface group analysis KW - Optical spectroscopy KW - Quantitative NMR KW - Ligands KW - Dye KW - Particle synthesis KW - Optical Assays KW - Titration KW - Safe-by-Design KW - Nano KW - Nanosafety KW - Silica- and Polystyrene Particles PY - 2023 AN - OPUS4-59127 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radunz, Sebastian T1 - Investigation of upconverting nanoparticle growth utilizing in-situ luminescence monitoring in combination with offline small-angle X-ray scattering (SAXS) and transmission electron microscopy (TEM) N2 - - UCNPs were succesfully synthesized and characterized - Various stages of UCNP growth were tracked using different analytical methods including real time in-situ & time-resolved luminescence spectroscopy, SAXS and TEM measurements - Additional size determination will be performed using inductively coupled plasma - mass spectrometry (ICP-MS) T2 - BAM-PTB-Nanoworkshop CY - PTB, Berlin, Germany DA - 14.05.2018 KW - Rare earth nanoparticles KW - Upconversion KW - TEM KW - SAXS PY - 2018 AN - OPUS4-45884 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rezvani, A. A1 - Wang, Z. A1 - Wegner, Karl David A1 - Soltanmoradi, H. A1 - Kichigin, A. A1 - Zhou, X. A1 - Gantenberg, T. A1 - Schram, J. A1 - Zubiri, B. A. A1 - Spiecker, E. A1 - Walter, J. A1 - Resch-Genger, Ute A1 - Segets, D. T1 - Separation of Indium Phosphide/Zinc Sulfide Core−Shell Quantum Dots from Shelling Byproducts through Multistep Agglomeration N2 - Semiconductor quantum dots (QDs) possess unique electronic and optical properties, making them promising candidates for applications in lightemitting diodes, solar cells, bioimaging, and photocatalysis. Precise control over their size, shape, and chemical and electronic structure is crucial to ensure the desired functional properties and optimize device performance. However, challenges in QD synthesis and post-synthesis modification persist, especially in large-scale production. This study addresses the classification of QDs synthesized in a tubular flow reactor consisting of a mixture of the desired InP/ZnS core−shell QDs and QDs made from the shell material, i.e., here ZnS QDs formed as a byproduct during the formation step of the ZnS shell. The homogeneous nucleation of ZnS nanoparticles from the shelling material introduces a heterogeneity in size and composition and affects the optical properties of the resulting QDs. To address this issue, we developed a size-selective agglomeration (SSA) technique by incrementally introducing ethanol as a poor solvent and classified the synthesized QDs into 13 distinct fractions. These 13 fractions are sorted into three distinct groups: (i) larger InP/ZnS QDs, (ii) a combination of smaller InP/ZnS QDs and larger ZnS QDs, and (iii) predominant ZnS QDs with some very tiny InP/ZnS QDs. The comprehensive characterization of the fractions was conducted using UV−visible absorption spectroscopy, photoluminescence spectroscopy, high-resolution scanning transmission electron microscopy, energy-dispersive X-ray spectroscopy, total reflection X-ray fluorescence, and analytical ultracentrifugation. We could demonstrate that our method effectively separated unwanted ZnS QDs from the target InP/ZnS QDs. In addition, the fractions enriched in smaller InP/ZnS QDs exhibited a higher photoluminescence quantum yield compared to the fractions with larger QDs. This demonstrates the efficacy of SSA in finetuning the composition of QD mixtures produced on a larger scale to improve their functional properties. This approach provides fundamental understanding toward the development of a scalable two-dimensional classification process for such ultrasmall nanoparticles by particle size and composition. KW - Quality assurance KW - Reference material KW - Nano KW - Particle KW - Quantum dot KW - Synthesis KW - Flow reactor KW - InP KW - Shell KW - ZnS KW - Surface chemistry KW - Method KW - Fluorescence KW - Quantum yield KW - TEM PY - 2025 DO - https://doi.org/10.1021/acsnano.4c18530 SN - 1936-086X VL - 19 IS - 20 SP - 19080 EP - 19094 PB - ACS Publications AN - OPUS4-63215 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Measuring photoluminescence quantum yields of molecular and nanocrystal emitters N2 - Mandatory for the comparison of different emitter classes and the rational design of the next generation of molecular and nanoscale reporters are reliable and quantitative photoluminescence measurements. This is of special relevance for all fluorescence applications in the life and material sciences. In the following, procedures for the determination of this spectroscopic key parameter are presented including pitfalls and achievable uncertainties and material-specific effects related to certain emitter classes are addressed. T2 - National Research Council Canada (NRC) CY - Ottawa, Canada DA - 11.12.2018 KW - Photoluminescence KW - Quantum yield KW - Instrument calibration KW - Quality assurance KW - Measurement uncertainty KW - Dye KW - Nanocrystal KW - Integrating sphere spectroscopy KW - Absolute measurement PY - 2018 AN - OPUS4-47550 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oskoei, Párástu T1 - Cell mechanisms induced by doxorubicin-loaded UCNP@MSN nanoparticles with a thermosresponsive nanovalve in melanoma cells N2 - Upconversion nanoparticles (UCNPs) exhibit several remarkable optical properties, including excitation by near infrared (NIR) light, which enables deep tissue penetration, multiple distinct emission bands across a wide range of wavelengths, long luminescen ce lifetimes, and high photostability. These features make them particularly attractive for various biomedical applications. Mesoporous silica nanoparticles (MSNs), functionalized with nanovalves or specific coatings, have been explored for controlled and targeted drug delivery, where therapeutic agents are encapsulated within the nanopores, allowing spatiotemporal release 1 3 ]]. Among the promising approaches, photoactivated drug delivery systems have drawn considerable interest due to their versatility and potential. One relevant application is in the treatment of melanoma, an aggressive form of skin cancer with a rising global incidence. In advanced stages, conventional therapies often fail to achieve complete tumour eradication, resulting in poor prognose s 4 In this study, UCNPs were coated with a mesoporous silica shell to form core shell UCNP@MSN nanoparticles, which were further functionalized with thermoresponsive retro Diels Alder nanovalves and loaded with doxorubicin (DOX), a chemotherapeutic drug used in melanoma treatment. Upon exposure to 980 nm NIR light, DOX release was successfully triggered in the culture medium. Exposure to functionalized UCNPs decreased the viability of the tested melanoma cell lines, with further reductions observed when the ex posure to the nanoparticles was combined with irradiation. Subsequently, t he toxicity mechanisms were evaluated and showed that w hile individual treatments with either the functionalized UCNPs or NIR irradiation alone had no effect on reactive oxygen species (ROS) production, their combination significantly increased ROS levels in two of the three tested cell lines. This combined treatment also led to notable increases in apoptotic , necrotic or both type of cells’ percentages on all cell lines. Overall, these findings highlight the potential of these nanoparticles with thermoresponsive gating mechanisms as effective platforms for targeted drug delivery in melanoma therapy. T2 - EUROTOX 2025 CY - Athens, Greece DA - 14.09.2025 KW - Nano KW - Particle KW - Lanthanide KW - Upconversion KW - Surface chemistry KW - Mesoporous silica KW - Doxorubicin KW - Nanomedicine KW - Triggered release KW - pH KW - Cellular uptake KW - Toxicity KW - Folate KW - Ligand PY - 2025 AN - OPUS4-64372 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tavernaro, Isabella T1 - pH- and O2-Responsive Nanoparticles – The MiGraGen Project N2 - In recent years, the demand for reliable, versatile, fluorescent pH and oxygen sensors has increased rapidly in many biomedical applications since these analytes are important indicators of cell function or certain diseases. Therefore, sensor particles are needed that are small enough to penetrate cells, non-toxic, and allow for close-up optical monitoring. When developing such sensor systems, one must consider the pH and oxygen range detectable by the sensor dye and the matrix material of the used carrier particles. Here, we present the development of pH- and oxygen-responsive polymeric beads functionalized with fluorescent dyad molecules that consist of an analyte-responsive fluorophore and an analyte-inert dye. T2 - MiGraGen Project Meeting 09.08.2023 CY - Online Meeting DA - 09.08.2023 KW - Nano- and microsensors KW - Functionalized silica and polymeric particles KW - pH sensing KW - Oxygen sensing KW - Fluorescence PY - 2023 AN - OPUS4-58071 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Biesen, L. A1 - Krenzer, J. A1 - Nirmalananthan-Budau, Nithiya A1 - Resch-Genger, Ute A1 - Müller, Th. J. J. T1 - Asymmetrically bridged aroyl-S,N-ketene acetalbased multichromophores with aggregationinduced tunable emission N2 - Asymmetrically bridged aroyl-S,N-ketene acetals and aroyl-S,N-ketene acetal multichromophores can be readily synthesized in consecutive three-, four-, or five-component syntheses in good to excellent yields by several successive Suzuki-couplings of aroyl-S,N-ketene acetals and bis(boronic)acid esters. Different aroyl-S,N-ketene acetals as well as linker molecules yield a library of 23 multichromophores with substitution and linker pattern-tunable emission properties. This allows control of different communication pathways between the chromophores and of aggregation-induced emission (AIE) and energy transfer (ET) properties, providing elaborate aggregation-based fluorescence switches. KW - Dye KW - Aggregation KW - Aggregation induced emission KW - Signal enhancement KW - Energy transfer KW - Switch KW - Sensor KW - Quantum yield KW - Lifetime KW - Photophysics KW - Sythesis KW - Nanaoparticle PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-550719 DO - https://doi.org/10.1039/d2sc00415a VL - 13 SP - 5374 EP - 5381 PB - Royal Society of Chemistry AN - OPUS4-55071 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Optical spectroscopy – Techniques, instrumentation, and typical molecular and nanoscale reporters N2 - Different types of optical spectroscopies are introduced with special emphasis on method-inherent limitations and reliable instrument calibration and performance validation. In addition, different classes of molecular and nanocrystalline emitters are presented and the underlying photophysical processes are briefly described. T2 - Fakultät der University of Ottawa CY - Ottawa, Canada DA - 11.12.2018 KW - quality assurcance KW - Optical spectroscopy KW - Method comparison KW - Photoluminescence KW - Calibration KW - Performance validation KW - Dye KW - Nanoparticle KW - Quantum dots KW - Quantum yields KW - Uncertainty KW - Method validation PY - 2018 AN - OPUS4-47631 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Koch, Matthias A1 - Liebich, Almuth A1 - Win, Tin A1 - Nehls, Irene T1 - Certified Reference Materials for the determination of mineral oil hydrocarbons in water, soil and waste N2 - The international research project HYCREF, funded by the European Commission in the 5 th Framework programme, aimed to develop methods to prepare homogenous and stable water-, soiland waste reference materials contaminated with mineral oil hydrocarbons and to test certify the mineral oil content by gas chromatographic methods. As mineral oil products are important sources for environmental contaminations a high need exists for certified reference materials for their determination using the new gas chromatographic methods (soil: ISO/FDIS 16703, waste: ENpr 14039, water: ISO 9377-2). The experimental conditions and results for preparation and characterisation of a total of nine reference materials (3 water-, 3 soil- and 3 waste materials) are described and discussed. Target values for the reference materials were defined at the beginning of the project in order to have clear quality criteria, which could be compared with the achieved results at the end of the project. These target specifications were related to the maximum uncertainty from test certification exercises (< 5 % for soil/waste and < 10 % for water), the maximum inhomogeneity between bottles (< 3 %) and minimum requirements for stability (> 5 years for soil/waste and > 2 years for water). The feasibility studies showed that solid materials (soil, waste) could be prepared sufficiently homogenous and stable. The test certified values of the 6 solid materials comprise a wide range of mineral oil content from about 200-9000 mg/kg with expanded uncertainties between 5.7-13.1 % using a coverage factor k (k = 2). The development of new water reference materials –the so-called “spiking pills” for an offshore- and a land-based discharge water represents one of the most innovative aspects of the project. The spiking pill technology facilitates the application and storage and improves the material stability compared with aqueous materials. Additional to the preparation and test certification of the reference materials investigations on the analytical method for the determination of mineral oil hydrocarbons were performed. The results obtained in relation to the optimisation of analytical method (extraction procedure, sample pretreatment, clean-up and measurement) were provided to the respective working group of ISO/TC 190, ISO/TC 147 and CEN/TC 292 and were incorporated into the ongoing standardisation procedures. The new version of ISO/FDIS 16703 (July 2004) includes the improvements based on HYCREF results, for example the increase of the solvent/sample ratio, the removal of acetone from the organic extracts and the use of column technique instead of batch technique for clean-up. T3 - BAM Forschungsberichtreihe - 272 PY - 2005 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1795 SN - 978-3-86509-363-9 SN - 0938-5533 VL - 272 SP - 1 EP - 92 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-179 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Würth, Christian T1 - Setup for the power-dependent absolute quantum yield measurements: example of upconversion nanoparticles N2 - Lanthanide-doped up-converting nanoparticles (UCNPs), are promising reporters for bioanalysis and theranostics, which are excitable in the near infrared (NIR) by multiphoton absorption processes, and show multiple narrow emission bands in the visible (vis) and NIR, excellent photostability, and long luminescence lifetimes in the µs range. The rational design of brighter UCNP requires an improved understanding of the radiationless deactivation pathways in UCNP, that are affected by size, surface chemistry, and microenvironment. In this respect, we discuss the experimental requirements on absolute measurements of the upconversion quantum yield and its excitation radiant power density dependence and present the design and characterization of unique integrating sphere setup for such measurements in the vis to IR spectral region including its calibration, the influence of the excitation beam profile and solutions to perform such measurements in aqueous media. T2 - Upcon2016 CY - Breslau, Poland DA - 23.05.2016 KW - Upconversion KW - Quantum yield KW - Nanoparticle PY - 2016 AN - OPUS4-38409 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Soares, J. X. A1 - Wegner, Karl David A1 - Ribeiro, D. S. M. A1 - Melo, A. A1 - Häusler, I. A1 - Santos, J. L. M. A1 - Resch-Genger, Ute T1 - Rationally designed synthesis of bright AgInS2/ZnS quantum dots with emission control N2 - In the blossoming field of Cd-free semiconductor quantum dots (QDs), ternary I–III–VI QDs have received increasing attention due to the ease of the environmentally friendly synthesis of high-quality materials in water, their high photoluminescence (PL) Quantum yields (QYs) in the red and near infrared (NIR) region, and their inherently low toxicity. Moreover, their oxygen-insensitive long PL lifetimes of up to several hundreds of nanoseconds close a gap for applications exploiting the compound-specific parameter PL lifetime. To overcome the lack of reproducible synthetic methodologies and to enable a design-based control of their PL properties, we assessed and modelled the synthesis of high-quality MPA-capped AgInS2/ZnS (AIS/ZnS) QDs. Systematically refined Parameters included reaction time, temperature, Ag:In ratio, S:In ratio, Zn:In ratio, MPA:In ratio, and pH using a design-of-experiment approach. Guidance for the optimization was provided by mathematical models developed for the application-relevant PL parameters, maximum PL wavelength, QY, and PL lifetime as well as the elemental composition in terms of Ag:In:Zn ratio. With these experimental data-based models, MPA:In and Ag:In ratios and pH values were identified as the most important synthesis parameters for PL Control and an insight into the connection of these parameters could be gained. Subsequently, the experimental conditions to synthetize QDs with tunable emission and high QY were predicted. The excellent agreement between the predicted and experimentally found PL features confirmed the reliability of our methodology for the rational design of high quality AIS/ZnS QDs with defined PL features. This approach can be straightforwardly extended to other ternary and quaternary QDs and to doped QDs. KW - Modelling KW - Nanoparticle KW - AIS KW - Semiconductor quantum dot KW - Design of experiment KW - Photoluminescence KW - Quantum yield KW - Surface chemistry KW - Synthesis KW - Lifetime PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-510075 DO - https://doi.org/10.1007/s12274-020-2876-8 VL - 13 IS - 9 SP - 2438 EP - 2450 PB - Springer AN - OPUS4-51007 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kage, Daniel A1 - Hoffmann, Katrin A1 - Borcherding, H. A1 - Schedler, U. A1 - Resch-Genger, Ute T1 - Lifetime encoding in flow cytometry for bead‑based sensing of biomolecular interaction N2 - To demonstrate the potential of time-resolved flow cytometry (FCM) for bioanalysis, clinical diagnostics, and optically encoded bead-based assays, we performed a proof-of-principle study to detect biomolecular interactions utilizing fluorescence lifetime (LT)-encoded micron-sized polymer beads bearing target-specific bioligands and a recently developed prototype lifetime flow cytometer (LT-FCM setup). This instrument is equipped with a single excitation light source and different fluorescence detectors, one operated in the photon-counting mode for time-resolved measurements of fluorescence decays and three detectors for conventional intensity measurements in different spectral windows. First, discrimination of bead-bound biomolecules was demonstrated in the time domain exemplarily for two targets, Streptavidin (SAv) and the tumor marker human chorionic gonadotropin (HCG). In a second step, the determination of biomolecule concentration levels was addressed representatively for the inflammation-related biomarker tumor necrosis factor (TNF-α) utilizing fluorescence intensity measurements in a second channel of the LT-FCM instrument. Our results underline the applicability of LT-FCM in the time domain for measurements of biomolecular interactions in suspension assays. In the future, the combination of spectral and LT encoding and multiplexing and the expansion of the time scale from the lower nanosecond range to the longer nanosecond and the microsecond region is expected to provide many distinguishable codes. This enables an increasing degree of multiplexing which could be attractive for high throughput screening applications. KW - Fluorescence KW - Sensor KW - Assay KW - Protein KW - Multiplexing KW - Flow cytometry KW - Barcoding KW - Lifetime KW - Dye KW - Bead KW - Bead-based assay KW - Method KW - Quantification PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-516007 DO - https://doi.org/10.1038/s41598-020-76150-x VL - 10 IS - 1 SP - 19477 PB - Nature AN - OPUS4-51600 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hoffmann, Katrin A1 - Nirmalananthan-Budau, Nithiya A1 - Resch-Genger, Ute T1 - Fluorescence calibration standards made from broadband emitters encapsulated in polymer beads for fluorescence microscopy and flow cytometry N2 - We present here the design and characterization of a set of spectral calibration beads. These calibration beads are intended for the determination and regular control of the spectral characteristics of fluorescence microscopes and other fluorescence measuring devices for the readout of bead-based assays. This set consists of micrometer-sized polymer beads loaded with dyes from the liquid Calibration Kit Spectral Fluorescence Standards developed and certified by BAM for the wavelength-dependent Determination of the spectral responsivity of fluorescencemeasuring devices like spectrofluorometers. To cover the wavelength Region from 400 to 800 nm, two new near-infrared emissive dyes were included, which were spectroscopically characterized in solution and encapsulated in the beads. The resulting set of beads presents the first step towards a new platform of spectral calibration beads for the determination of the spectral characteristics of fluorescence instruments like fluorescence microscopes, FCM setups, and microtiter plate readers, thereby meeting the increasing demand for reliable and comparable fluorescence data especially in strongly regulated areas, e.g., medical diagnostics. This will eventually provide the basis for standardized calibration procedures for imaging systems as an alternative to microchannel slides containing dye solutions previously reported by us. KW - Fluorescence standard KW - Fluorescence KW - Dye KW - Microscopy KW - Bead KW - Particle KW - NIR KW - calibration KW - Quality assurance KW - Traceability PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-508117 DO - https://doi.org/10.1007/s00216-020-02664-y SN - 1618-2642 VL - 412 IS - 24 SP - 6499 EP - 6507 PB - Springer AN - OPUS4-50811 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rietsch, P. A1 - Sobottka, S. A1 - Hoffmann, K. A1 - Popov, A. A. A1 - Hildebrandt, P. A1 - Sarkar, B. A1 - Resch-Genger, Ute A1 - Eigler, S. T1 - Between Aromatic and Quinoid Structure: A Symmetrical UV to Vis/NIR Benzothiadiazole Redox Switch N2 - Reversibly switching the light absorption of organic molecules by redox processes is of interest for applications in sensors, light harvesting, smart materials, and medical diagnostics. This work presents a symmetrical benzothiadiazole (BTD) derivative with a high fluorescence quantum yield in solution and in the crystalline state and shows by spectroelectrochemical analysis that reversible switching of UV absorption in the neutral state, to broadband Vis/NIR absorption in the 1st oxidized state, to sharp band Vis absorption in the 2nd oxidized state, is possible. For the one-electron oxidized species, formation of a delocalized radical is confirmed by electron paramagnetic resonance spectroelectrochemistry. Furthermore, our results reveal an increasing quinoidal distortion upon the 1st and 2nd oxidation, which can be used as the leitmotif for the development of BTD based redox switches. KW - Dye KW - Electrochemistry KW - Switch KW - Redox KW - Sensor KW - Photophysics KW - Quantum yield KW - photoluminescence PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-517222 DO - https://doi.org/10.1002/chem.202004009 VL - 26 IS - 72 SP - 17361 EP - 17365 PB - Wiley-VCH GmbH AN - OPUS4-51722 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Methods for the determination of the optical properties and the surface chemistry of fluorescent particles N2 - Fluorescent particles like nm- and m-sized polymeric beads doped or labeled with different types of fluorophores and nanocrystalline systems like quantum dots and upconversion phosphors emitting in the visible (vis), near-infrared (NIR), and IR (infrared) region are of increasing importance as fluorescent reporters for bioanalysis and medical diagnostics. The assessment and comparison of material performance and the development of rational design strategies for improved systems requires suitable spectroscopic tools for the determination of signal-relevant optical properties and analytical tools for the determination of the number of surface groups, ligands, biomolecules and /or fluorophores per bead. In this respect, suitable spectroscopic tools for the characterization of the optical properties of such materials like photoluminescence quantum yields and brightness values and the determination of their surface chemistry are introduced. This includes integrating sphere setups for absolute measurements of fluorescence quantum yields of liquid and solid, transparent and scattering materials in the wavelength region of 350 nm to 1600 nm at varying excitation power densities for the study of multi-photon processes and simple optical assays, validated by comparison with established analytical techniques relying on different detection principles. Here, different examples for the optical and analytical characterization of different types of nanoscale reporters are presented. T2 - MoLife Research Seminar CY - Bremen, Germany DA - 26.04.2016 KW - Optical assay KW - Fluorescence KW - Integrating sphere spectroscopy KW - Quantum yield KW - NIR KW - IR KW - Optical spectroscopy KW - Nanomaterials KW - Semiconducor nanocrystals KW - Upconversion nanocrystals KW - Surface analysis KW - Ligand analysis PY - 2016 AN - OPUS4-35954 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Matiushkina, Anna T1 - Quantification of Hydrophilic Surface Ligands on Nanoparticles N2 - The rapid development of nanotechnology is driven by a wide range of possible applications of nanoparticles (NPs) depending on their functions and composition, for example, in biomedicine, energy harvesting, and optoelectronics. Due to the large surface-to-volume ratio of nanoparticles, their properties and function are often highly dependent on surface chemistry, which also determines their stability and interaction with the environment. To ensure the successful advancement of nanomaterials in biomedical applications as well as in material sciences, it is hence crucial to develop reliable methods to control and quantify ligand molecules and functional groups on the NP surface for different NP processing steps including ligand exchange and the subsequent functionalization with, e.g., antifouling agents and recognition moieties. These methods must then be validated and eventually standardized. This also calls for suitable reference materials with known surface chemistries or functionalities. Methods for determining and quantifying surface functional groups and NP capping ligands include quantitative nuclear magnetic resonance (qNMR) techniques, thermogravimetric analysis (TGA), mass spectrometric (MS) methods, high-performance liquid chromatography (HPLC), and optical assays with photometric and/or fluorometric readout.[1] In the focus of this study on ligand exchange and quantification are differently sized iron oxide nanoparticles (IONPs), already used in biomedicine with applications as magnetic resonance imaging (MRI) contrast agents or for magnetic hyperthermia. IONPs can be prepared by a high temperature synthesis in nonpolar solvents, resulting in a superior monodispersity and crystallinity compared to particles prepared by aqueous synthesis methods. Such IONPs bear, however, hydrophobic surface ligands, that need to be exchanged for hydrophilic molecules to ensure water dispersibility required for biomedical applications. For these applications, a complete removal of potentially toxic surface ligands remaining from IONP synthesis is crucial. Here, we will present the synthesis of differently sized spherical IONPs capped with hydrophobic oleic acid molecules and an in-depth study of the ligand exchange to hydrophilic molecules such as citrate. We assessed the size, size distribution, and colloidal stability of the IONPs utilizing transmission electron microscopy (TEM), dynamic light scattering (DLS), and Zeta potential measurements before and after ligand exchange. In addition, several approaches to ligand quantification have been explored involving a variety of analytical tools. Our ultimate goal is here to identify the optimal methods for ligand analysis and to develop schemes for method validation, via the comparison of analytical techniques relying on different principles of signal generation (method cross-validation). T2 - E-MRS 2024 SPRING MEETING CY - Strasbourg, France DA - 27.05.2024 KW - Nano KW - Particle KW - Iron oxide KW - Ligand KW - Quantification KW - Advanced material KW - Surface analysis KW - Functional group PY - 2024 AN - OPUS4-62296 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zou, Q. A1 - Marcelot, C. A1 - Ratel-Ramond, N. A1 - Yi, X. A1 - Roblin, P. A1 - Frenzel, Florian A1 - Resch-Genger, Ute A1 - Eftekhari, A. A1 - Bouchet, A. A1 - Coudret, C. A1 - Verelst, M. A1 - Chen, X. A1 - Mauricot, R. A1 - Roux, C. T1 - Heterogeneous Oxysulfide@Fluoride Core/ Shell Nanocrystals for Upconversion-Based Nanothermometry N2 - Lanthanide (Ln3+)-doped upconversion nanoparticles (UCNPs) often suffer from weak luminescence, especially when their sizes are ultrasmall (less than 10 nm). Enhancing the upconversion luminescence (UCL) efficiency of ultrasmall UCNPs has remained a challenge that must be undertaken if any practical applications are to be envisaged. Herein, we present a Ln3+-doped oxysulfide@fluoride core/shell heterostructure which shows efficient UCL properties under 980nm excitation and good stability in solution. Through epitaxial heterogeneous growth, a ∼4 nm optically inert β-NaYF4 shell was coated onto ∼5 nm ultrasmall Gd2O2S:20%Yb,1%Tm. These Gd2O2S:20%Yb,1%Tm@NaYF4 core/shell UCNPs exhibit a more than 800-fold increase in UCL intensity compared to the unprotected core, a 180-fold increase in luminescence decay time of the 3H4 → 3H6 Tm3+ transition from 5 to 900 μs, and an upconversion quantum yield (UCQY) of 0.76% at an excitation power density of 155 W/cm2. Likewise, Gd2O2S:20%Yb,2%Er@NaYF4 core/shell UCNPs show a nearly 5000-fold increase of their UCL intensity compared to the Gd2O2S:20%Yb,2%Er core and a maximum UCQY of 0.61%. In the Yb/Er core−shell UCNP system, the observed variation of luminescence intensity ratio seems to originate from a change in lattice strain as the temperature is elevated. For nanothermometry applications, the thermal sensitivities based on thermally coupled levels are estimated for both Yb/Tm and Yb/Er doped Gd2O2S@NaYF4 core/shell UCNPs. KW - Upconversion nanoparticle KW - Nanosensor KW - Lanthanide KW - Surface coating KW - Quantum yield KW - Photophysic PY - 2022 DO - https://doi.org/10.1021/acsnano.2c02423 SN - 1936-0851 SP - 1 EP - 11 PB - ACS Publications AN - OPUS4-55440 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Functional Nanomaterials with VIS/NIR Emission-Spectroscopic Properties And Surface Group Analysis N2 - Optical-spectroscopic methods for the quantitative characterization of the optical properties of different types of vis/NIR-emissive nanomaterials like semiconductor quantum dots and upconversion nanocrystals will be presented and their relevance for the mechanistic understanding of nonradiative decay channels and the rational design of new nanomaterials will be underpinned. In this respect, also validation concepts for such measurements and absolute fluorometry will be introduced. In addition, the potential of optical spectroscopy for surface group and ligand analysis surface chemistry will be demonstrated exemplarily for semiconductor quantum dots. T2 - Universität Mainz, AK Professor K. Heinze CY - Mainz, Germany DA - 24.07.2017 KW - Upconversion KW - Nanoparticle KW - Flourescence KW - Surface group analysis KW - NIR KW - Absolute flourometry KW - Integrating sphere spectroscopy KW - Optical probe KW - Assay KW - Thiol ligand PY - 2017 N1 - Geburtsname von Nirmalananthan-Budau, Nithiya: Nirmalananthan, N. - Birth name of Nirmalananthan-Budau, Nithiya: Nirmalananthan, N. AN - OPUS4-41115 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pauli, Jutta A1 - Hoffmann, Katrin A1 - Würth, Christian A1 - Behnke, Thomas A1 - Resch-Genger, Ute T1 - Standardization of fluorescence measurements in the UV/vis/NIR/IR N2 - Photoluminescence techniques are amongst the most widely used Tools in the life sciences, with new and exciting applications in medical diagnostics and molecular Imaging continuously emerging. Advantages include their comparative ease of use, unique sensitivity, non-invasive character, and potential for Multiplexing, remote sensing, and miniaturization. General drawbacks are, however, signals, that contain unwanted wavelength- and polarization contributions from Instrument-dependent effects, which are also time-dependent due to aging of Instrument-components, and difficulties to measure absolute flourescence entensities. Moreover, scattering Systems require Special measurement geometries and the interest in new optical Reporters with Emission > 1000 nm strategies for reliable measurements in the second diagnostic for the comparison of material Performance and the rational designg of new flourophores with improved properties. Here, we present strategies to versatile method-adaptable liquid and solid flourescence Standards for different flourescence paramters including traceable Instrument calibration procedures and the design of integrating spere setups for the absolute measurements of emission spectra and Quantum yields in the wavelength Region of 350 to 1600 nm. Examples are multi-Emitter glasses, spectral flourescence Standards, and quantum yield Standards for the UV/vis/NIR. T2 - Conference on Molecular-Guided Surgery - Molecules, Devices, and Applications III CY - San Francisco, CA, USA DA - 28.01.2017 KW - Fluorescence KW - Reference material KW - Standard KW - Calibration KW - Nanoparticle KW - Absolute flourometry KW - Integrating sphere spectroscopy KW - NIR KW - IR KW - Quantum yield standard KW - Emission standards PY - 2017 SN - 978-1-5106-0539-8 DO - https://doi.org/10.1117/12.2255728 SN - 0277-786X VL - 10049 SP - 1 PB - Proceedings of SPIE AN - OPUS4-41783 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Becker, Roland A1 - Koch, Matthias A1 - Buge, Hans-Georg A1 - Nehls, Irene T1 - Entwicklung eines Referenzverfahrens zur Quantifizierung von polychlorierten Biphenylen (PCB) in Kunststoffgranulaten N2 - Im Rahmen eines vom Bundesministerium für Wirtschaft und Arbeit (BMWA) geförderten Projektes wird in Kooperation mit dem Verband deutscher Metallhändler (VDM) ein Verfahren zur Quantifizierung der PCB-Kongenere 28, 52, 101, 138, 153, 180 im Gehaltsbereich von 0,1 bis 20 mg in Kunststoffabfällen aus dem Altkabelrecycling entwickelt und validiert. Dazu werden repräsentative Referenzmaterialien für die Laboranalytik aus Granulaten verschiedener Kabelzerlegeprozesse hergestellt und charakterisiert. Die Methodenentwicklung umfasst mahl-, sieb- und schüttguttechnologische Aspekte sowie den Vergleich unterschiedlicher Extraktionsverfahren und chromatographischer Bedingungen. Das validierte Verfahren sieht die Mahlung der technischen Probe auf eine Kornobergrenze von 0,50 mm gefolgt von Extraktion mit einem unpolaren Lösungsmittel bei einer Einwaage von 4 g und gaschromatographischer Bestimmung vor. Die Bestimmungsgrenzen liegen zwischen 0,01 und 0,08 mg/kg. Bei sorgfältiger Wahl der chromatographischen Bedingungen sind Elektroneneinfang- und massenselektive Detektion (MS) gleichwertig. In Gegenwart größerer Mengen bestimmter Komponenten, die in einigen Kabeln enthalten sind, kann der Einsatz eines MS von Vorteil sein. Drei Referenzmaterialien mit Gehalten der genannten Kongenere zwischen 0,1 bis 5 mg/kg werden in einem abschließenden Ringversuch zur Validierung dieser Methode mit 23 ausgewählten Laboratorien eingesetzt. Dabei ergeben sich für die Quantifizierung dieser Kongenere relative Vergleichsstandardabweichungen zwischen 15 und 33 %. Das Verfahren wird in die europäische Normung (CEN 292 „Characterisation of Waste“) eingebracht. T3 - BAM Forschungsberichtreihe - 270 PY - 2005 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1810 SN - 978-3-86509-320-5 SN - 0938-5533 VL - 270 SP - 1 EP - 107 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-181 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Neumann, L. A1 - Jakobs, F. A1 - Spelthann, S. A1 - Zaremba, D. A1 - Radunz, Sebastian A1 - Resch-Genger, Ute A1 - Evert, R. A1 - Kielhorn, J. A1 - Kowalsky, W. A1 - Johannes, H. H. T1 - Integration of beta-NaYF4 Upconversion Nanoparticles into Polymers for Polymer Optical Fiber Applications N2 - Producing active polymer optical fibers (POFs) is a key step towards new applications such as fluorescent fiber solar concentrators (FFSCs), sensors, contactless coupling devices, or fiber integrated light sources and lasers. Therefore, integration of fluorescent nanoparticles into the polymer matrix is necessary and becomes accessible via in situ polymerization. For optical applications, the polymer has to fulfill various requirements such as chemical and physical stability, optical transparency in the application-relevant spectral region as well as a good synthetic accessibility. A common material for these is poly(methyl methacrylate) (PMMA). The beta-phase NaYF4 : Yb3+, Er3+ upconversion nanoparticles (UCNP) were synthesized from the rare earth salts via thermal decomposition method in high-boiling point solvent 1-octadecene and capping agent oleic acid. Current results show hazy samples of the polymer with integrated nanoparticles made from monomer solution of methyl methacrylate. However, further optical tuning such as increasing the transparency of the bulk samples by changing the monomer solution to non-polar n-butyl methacrylate (nButMA) or cyclohexyl methacrylate (CHMA) or further optimization of the UCNP shell could lead to more suitable polymer bulk samples. KW - Active fibers KW - Rare earth nanoparticles KW - Upconversion KW - Polymer PY - 2018 UR - https://journals.ioffe.ru/articles/46830 DO - https://doi.org/10.1134/S0030400X18110206 SN - 0030-400X VL - 125 IS - 5 SP - 711 EP - 715 PB - Pleiades Publishing CY - New York, NY AN - OPUS4-47167 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oskoei, Párástu T1 - Effects of upconversion nanoparticles with a thermo-responsive nanovalve loaded with doxorubicin in melanoma cells N2 - Melanoma skin cancer has an increasingly higher incidence , and w hen detected in advanced stages, tumour eradication is often incomplete, contributing to poor prognosis with conventional treatments. Upconversion nanoparticles (UCNPs) have unique properties, such as excitability under near infrared (NIR) excitation light, which confers a relatively high penetration depth in tissue that allow their effective use in several biomedical applications Mesoporous silica nanoparticles (MSN) with nanovalves or derived coatings have widely been used for triggered and targeted drug delivery in the past. Anticancer drugs can be loaded into the pores of MSN, enabling controlled drug release. In this work, UCNPs were coated with a mesoporous silica shell yielding UCNP@MSN core shell nanoparticles which were equipped with thermoresponsive retro Diels Alder nanovalves and then loaded with DOX , a chemotherapeutic agent for melanoma treatmen t (UCNP@MSN DOX) Subsequent DOX release from this drug delivery system was triggered by 980 nm NIR light. Melanoma cells exposed to UCNP@MSN DOX or the NIR laser exhibited no change in ROS production , while the combination of both induced an increase in ROS production. This combination of conditions also induced changes on apoptosis and necrosis levels. These findings underscore the potential use of UCNP @MSN drug delivery systems with thermoresponsive caps as effective drug delivery platforms for melanoma therapy. T2 - VII iBiMED Symposium CY - Aveiro, Portugal DA - 23.05.2025 KW - Nano KW - Particle KW - Lanthanide KW - Upconversion KW - Surface chemistry KW - Mesoporous silica KW - Doxorubicin KW - Nanomedicine KW - Triggered release KW - pH KW - Cellular uptake KW - Toxicity KW - Folate KW - Ligand PY - 2025 AN - OPUS4-64373 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Resch-Genger, Ute A1 - Richter, Maria A1 - Güttler, Arne A1 - Pauli, Jutta A1 - Vogel, K. A1 - Homann, Christian A1 - Würth, Christian T1 - Extending Certified Spectral Fluorescence Standards for the Calibration and Performance Validation of Fluorescence Instruments to the NIR – Closing the Gap from 750 nm to 940 nm with Two Novel NIR Dyes N2 - Fluorescence methods provide spectral, intensity, polarization, and lifetime information, which contain sample- and instrument-specific contributions. Fluorescence data, comparable across instruments and laboratories, require validated calibration procedures and certified fluorescence standards. KW - Quality assurance KW - Reference material KW - Fluorescence KW - Dye KW - Traceability KW - Metrology KW - Calibration KW - Reference data KW - Reference product KW - Digital certificate KW - NIR KW - Instrument performance validation PY - 2025 SP - 1 EP - 4 PB - Springer Nature CY - London AN - OPUS4-62739 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wegner, Karl David A1 - Walter, J. T1 - Size-resolved emission properties of core/shell CdSe/CdS quantum dots via multiwavelength emission analytical ultracentrifugation N2 - Colloids provide manifold opportunities for targeted product design due to their tunable properties with respect to size, shape, composition, surface, and spectral characteristics. However, the determination of structure-property relationships is quite challenging as most particulate samples exhibit polydispersity of their disperse properties. Analytical ultracentrifugation (AUC) is a fractionating technique and highly accurate method for the multidimensional analysis of nanoparticles as it permits the differentiation of spectral information linked to hydro- and thermodynamic properties of the particles. So far, characterization capabilities for fluorescent nanoparticles by AUC were limited, as the formerly commercially available fluorescence detector could not provide any spectral information. Using a multiwavelength emission detector developed in our group, it is possible to extract spectra of fluorescent particles and biomolecules alongside their sedimentation and diffusion coefficients within a single centrifugation experiment. In our contribution, we will highlight that even narrowly distributed core/shell CdSe/CdS quantum dots still show size- and structure-dependent shifts of their fluorescence spectra, which can be resolved with our AUC system in an ensemble measurement. Thereby, we can link spectral changes of only a few nanometers to particle sizes retrieved with Angstrom size resolution. Single-particle measurements not only supported the results obtained with the AUC system but also provided deeper insights into the photophysical processes of individual QDs, clearly demonstrating the complementary nature of the techniques used. With our novel multiwavelength emission detector and the established extinction-based detector for AUC, a comprehensive platform for the holistic characterization of fluorescent colloids is now available. T2 - 26th International Analytical Ultracentrifugation Symposium CY - Bad Staffelstein, Germany DA - 24.07.2024 KW - Quantum dots KW - Analytical ultracentrifugation KW - Reference materials KW - Calibrated fluorescence measurements KW - Size-resolved emission PY - 2024 AN - OPUS4-60814 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hoffmann, Katrin T1 - Fluorescence microscopic and spectroscopic monitoring of degradation processes upon polymer ageing N2 - The majority of all routinely used methods to assess polymer aging are based on destructive tests and methods. Early indicators for the deterioration of polymer materials are e.g., physical or mechanical properties like tensile strength, adhesion, brittleness, and color. It is well-known, however, that predominantly chemical changes are the underlying process of the physical changes that occur in organic materials upon aging over time. Typical initial steps during polymer degradation are crosslinking or chain breaking, alteration of autofluorescence, “yellowing” or bleaching caused by the formation of new functional groups. A straightforward strategy towards the sensitive detection and monitoring of chemical changes in the course of polymer aging is based on non-destructive optical measurements. Luminescence techniques, one of the most sensitive spectroscopic methods are the method of choice. Here, we present first results of luminescence-based monitoring of polymer degradation induced by different environmentally relevant weathering factors (e.g. humidity and UV exposure). Our studies include fluorescence spectroscopy as well as spectral scanning confocal fluorescence microscopy and clearly demonstrate the possibility to follow accelerate-aging processes by luminescence detection. T2 - Focus on Microscopy 2017 CY - Bordeaux, France DA - 09.04.2017 KW - Polymer aging KW - Confocal fluorescence microscopy KW - Fluorescence spectroscopy KW - Surface functionalities PY - 2017 AN - OPUS4-40274 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Andreato, E. A1 - Panov, N. A1 - Artiga, A. A1 - Osipova, Viktoriia A1 - Resch-Genger, Ute A1 - Ximendes, E. A1 - Molina, P. A1 - Canton, P. A1 - Marin, R. T1 - Indium-Based Fluoride Nanoparticles Doped with Chromium for Near-Infrared Luminescence N2 - Transition metal (TM) and rare earth (RE) ion-doped nanoparticles (NPs) are photoluminescent materials of technological relevance in bioimaging, sensing, and light conversion. Fluoride NPs are particularly attractive in this context, since they combine low-energy phonons, high chemical stability, optical transparency, size, and architecture tunability. Yet, nearly all reported colloidal fluoride NPs (e.g., NaYF4 and LiYF4) can only be efficiently doped with RE3+ and not with luminescent TM ions. Herein, we contribute to filling this gap in materials science by reporting Na3InF6 NPs doped with Cr3+ as a model luminescent TM ion. We unveil the heat-driven NP formation mechanism, which involves a cubic-to-monoclinic phase conversion, similarly to the cubic-tohexagonal phase conversion in NaYF4. Reaction temperatures above 225 °C and reaction time have a limited impact on the NP morphology, while the amount of fluoride precursor and oleylamine grants control over the NP size. After verifying that Na3InF6 NPs show negligible cytotoxicity toward U-87 cell line, we study the optical properties of these NPs upon Cr3+ doping. Temperature-dependent photoluminescence measurements indicate that Cr3+ ions experience a weak crystal field in the Na3InF6 host lattice, while their photoluminescence lifetime varies linearly in the 20−50 °C range. These results set the ground for further studies of photoluminescent TM-doped fluoride NPs, toward their applications in bioimaging, sensing, and light-converting devices. KW - Quality assurance KW - Fluorescence KW - Traceability KW - Nano KW - Particle KW - Synthesis KW - Quantum yield KW - NIR KW - Mechanism KW - Characterization KW - XRD KW - Phase transition KW - Ligand KW - Surface KW - Doping KW - Lifetime PY - 2025 DO - https://doi.org/10.1021/acs.chemmater.4c03335 SN - 1520-5002 SP - 1 EP - 14 PB - American Chemical Society AN - OPUS4-63073 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Matiushkina, Anna T1 - Quantification of Citrate Ligands on Nanoparticle Surfaces N2 - To ensure the successful advancement of nanomaterials (NM) in applications and their safe use, it is crucial to develop reliable methods to control and quantify ligands and functional groups (FG) on the nanoparticle (NP) surface as surface chemistry largely determines the interactions of NPs with their surroundings. Many analytical methods can be used for this purpose. However, their applicability strongly depends on the type of NM and ligand(s) and most of them require challenging protocols for sample preparation, i.e., the removal of the NPs or their dissolution, which can influence the accuracy of the measurements. While some methods allow the precise quantification of specific ligands such as quantitative nuclear magnetic resonance (qNMR), others provide only semi-quantitative results like Fourier Transform infrared spectroscopy (FTIR) or target more general analyte groups like thermogravimetric analysis (TGA) detecting mass losses (total organic content) or conductometry (e.g., (de)protonable FGs such as carboxyl or amine groups). [1] The calculation of the coverage of the NP surface with ligands, additionally requires knowledge of their total surface area, which can be obtained, e.g., from a precise characterization of NP size and concentration. Citrate is one of the most frequently utilized surface ligand for stabilizing metal, metal oxide, and lanthanide-based upconversion NPs in hydrophilic environments. However, its quantification on NP surfaces has rarely been addressed although it is a frequent analyte in medical or food analysis. In this study we compare several methods for quantifying citrate as capping ligands of iron oxide NPs (IONPs), exemplarily chosen because of their broad applications in the life science. [2] The size of the IONPs was characterized by electron microscopy (EM) and dynamic light scattering (DLS), while their concentration was determined by quantifying iron ions after acidic particle dissolution using a colorimetric assay and inductively coupled plasma optical emission spectroscopy (ICP-OES). The simplest approach for citrate quantification, direct photometric UV-detection after acidic digestion of the IONPs, yielded only reasonable results when combined with reversed phase high-performance liquid chromatography (HPLC). These results were cross validated with qNMR that required the development of a reliable sample preparation protocol addressing not only particle dissolution in deuterated solvents but also the removal of the paramagnetic iron ions interfering with NMR measurements. Comparison with results from TGA gives insight into the sensitivity and specificity of these methods and their potential for quantifying surface ligands on NPs. T2 - Anakon 2025 CY - Leipzig, Germany DA - 10.03.2025 KW - Advanced material KW - Functional group KW - Iron oxide KW - Ligand KW - Nano KW - Particle KW - Quantification KW - Surface analysis PY - 2025 AN - OPUS4-64861 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Casperson, Ralf T1 - AIFRI - Artificial Intelligence for Rail Inspection N2 - Verlegte Eisenbahnschienen werden mit Schienenprüfzügen, die mit zerstörungsfreier Ultraschall- und Wirbelstromprüftechnik ausgerüstet sind, auf Schienenfehler geprüft. Im Rahmen des mFund-geförderten Projektes AIFRI wurden von der TU Berlin KI-Algorithmen entwickelt, die die Prüfer bei der Auswertung der Daten unterstützen. Felddaten von realen Prüffahrten sind für das Training der KI ungeeignet, da es einerseits kaum Defekte in den Schienen gibt, die sich mit Ultraschall detektieren lassen, andererseits bei der Wirbelstromprüfung zahlreiche Oberflächeneffekte unbekannter Ursache angezeigt werden. Die Aufgabe der BAM bestand darin, durch Simulation gelabelte Trainingsdaten für die KI zu generieren. Während die mit simulierten Daten trainierte KI bei der Ultraschallprüfung eine gute Performance aufweist, sofern der Sim2Real-Gap durch Addition realitätsnaher Rauschsignaturen zu den simulierten Trainingsdaten minimiert wird, erwies sich die verwendete KI bei der Wirbelstromprüfung aufgrund zu vieler Falsch-Positives als ungeeignet. Die Ursache liegt vermutlich darin, dass aufgrund der großen Vielfalt von teils unbekannten Oberflächeneffekten nur eine kleine Auswahl simuliert werden konnte und die KI bei untrainierten Signalsignaturen halluziniert. T2 - AI/ML Symposium CY - Berlin, Germany DA - 06.11.2025 KW - Artificial intelligence KW - Non-destructive testing KW - Ultrasonic testing KW - Eddy current testing KW - Simulation KW - Sim2real gap KW - Railway rail inspection PY - 2025 AN - OPUS4-64630 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mente, Tobias T1 - Gasflaschenzerknall in einer Löschanlage: Ursachen – Schadensanalyse – Prävention N2 - Schadensanalyse an einer mit Inergen gefüllten Gasflasche aus einer Löschanlage aus dem vergütetem Stahl 34CrMo4. Die Durchführung der Schadensanalyse erfolgte nach VDI 3822. Schadensursache war Spannungsrisskorrosion durch Wasserreste in Verbindung mit dem Gasbestandteil Kohlendioxid des eingefüllten Inergen. Die Wasserreste verblieben nach der hydraulischen Druckprüfung unentdeckt in der 1996 hergestellten Gasflasche. Auch bei der Erstbefüllung mit Inergen im Jahr 2003 blieben die Wasserreste unentdeckt. Nach Installation der befüllten Gasflasche in der Löschanlage im Jahr 2004 verblieb diese dort bis zum Schadensereignis im Jahr 2021. T2 - 51. VDI-Jahrestagung Schadensanalyse - Produktverbesserung durch Schadensprävention CY - Würzburg, Germany DA - 21.10.2025 KW - Gasflasche KW - Inergen-Löschanlage KW - Schadensanalyse PY - 2025 AN - OPUS4-64652 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon T1 - Machine Learning and Thermography as Tools for Local Porosity Prediction in AM of Metals N2 - Quality assurance of metal additive manufacturing (PBF-LB/M) is still a challenge. Offering deep process insights, thermography is a well-suited monitoring technique. Here, we show how machine learning based on thermographic data enables a local part porosity prediction. T2 - Laser Applications Conference (LAC) CY - Prague, Czech Republic DA - 19.10.2025 KW - PBF-LB/M KW - In situ monitoring KW - Thermography KW - Additive Manufacturing KW - Process monitoring KW - Porosity prediction KW - Machine Learning KW - Feature extraction PY - 2025 AN - OPUS4-64669 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stawski, Tomasz T1 - Towards sustainable solution-driven recycling of gypsum N2 - Calcium sulfate hemihydrate (CaSO4ᐧ0.5H2O), also known as bassanite, has been used as a precursor to produce gypsum (dihydrate, CaSO4ᐧ2H2O) for various construction and decorative purposes since prehistoric times. The main route to obtain hemihydrate is a thermal treatment of gypsum at temperatures typically between 150 °C and 200 °C to remove some of the structural water. In this contribution, we introduce (Fig. 1) a more efficient and sustainable method (T < 100 °C) that enables the direct, rapid, and reversibly conversion of gypsum to bassanite using reusable high salinity aqueous solutions (brineswith c[NaCl] > 4 M). The optimum conditions for the efficient production of bassanite in a short time (< 5 min) involve the use of brines with c(NaCl) > 4 M and maintaining a temperature, T > 80 °C. When the solution containing bassanite crystals is cooled down to around room temperature, eventually gypsum is formed. When the temperature is raised again to T > 80 °C, bassanite is rapidly re-precipitated. This contrasts with the typical behaviour of the bassanite phase in low salt environments. Traditionally, hemihydrate is obtained through a solid state thermal treatment because bassanite is considered to be metastable with respect to gypsum and anhydrite in aqueous solutions, and therefore gypsum-to-bassanite conversion should not occur in water. Its very occurrence actually contradicts numerical thermodynamic predictions regarding solubility of calcium sulfate phases. By following the evolution of crystalline phases with in situ and time-resolved X-ray diffraction/scattering and Raman spectroscopy, we demonstrated that the phase stability in brines at elevated temperatures is inaccurately represented in the thermodynamic databases. Most notably for c(NaCl) > 4 M, and T > 80 °C gypsum becomes readily more soluble than bassanite, which induces the direct precipitation of the latter from gypsum. The fact that these transformations are controlled by the solution provides extensive opportunities for precise manipulation of crystal formation. Our experiments confirmed that bassanite remained the sole crystalline structure for many hours before reverting into gypsum. This property is extremely advantageous for practical processing and efficient crystal extraction in industrial scenarios. T2 - RAL-SAS - UK Small angle scattering meeting 2025 CY - Oxford, United Kongdom DA - 16.06.2025 KW - Scattering KW - SAXS KW - Calcium sulfate KW - Gypsum PY - 2025 AN - OPUS4-64682 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wang, Y. A1 - Ulbricht, Alexander A1 - Schmidt, F. A1 - Müller, Bernd R. A1 - Kupsch, Andreas A1 - Schwitalla, A.D. T1 - Micro-CT analysis and mechanical properties of low dimensional CFR-PEEK specimens additively manufactured by material extrusion N2 - Material extrusion of thermoplastic polymers enables the realization of complex specific designs with high performance composites. The present study aims at evaluating the mechanical properties of carbon fiberreinforced semi-crystalline thermoplastic polymer polyether ether ketone (CFR-PEEK) manufactured by material extrusion and correlating them with results obtained by micro-CT. Samples in the shape of small bars were provided by Kumovis (Munich, Germany). The determination of surface roughness and density was followed by three-point bending tests. To reveal the pore distribution as well as the fusion quality of CFR PEEK when applied with external forces, micro-CT scans were performed with an X-ray microscope before and after the mechanical test to localize the sites where the fracture is generated. The density of CFR-PEEK bars indicated that they had superior mechanical properties compared with our previous study on unfilled 3D printed PEEK (bending modulus: (5.4 ± 0.5) GPa vs. (1.05 ± 0.05) GPa to (1.48 ± 0.10) GPa; bending strength: (167 ± 11) MPa vs. (51 ± 15) to (193 ± 7) MPa). Micro-CT analyses revealed the local 3D-distribution of voids. Voids of 30 μm diameter are nearly spherical and make up the main part of the total porosity. The larger the voids, the more they deviate from a spherical shape. Significant lack-of-fusion voids are located between the deposited filaments. By growing and merging, they act as seeds for the forming fracture line in the region of the flexural specimens where the maximum local tensile stresses occurred under bending load. Our work provides a detailed analysis of printed PEEK with fiber additive and relates this with mechanical properties. KW - CFR-PEEK KW - Material extrusion (MEX) KW - FFF KW - Surface topography KW - Bending property KW - Micro-CT PY - 2023 DO - https://doi.org/10.1016/j.jmbbm.2023.106085 SN - 1751-6161 VL - 146 SP - 1 EP - 9 PB - Elsevier Ltd. AN - OPUS4-58112 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hakim, I. A1 - Laquai, René A1 - Schumacher, David A1 - Müller, Bernd R. A1 - Graja, P. A1 - Meyendorf, N. A1 - Donaldson, S. T1 - The Effect of Manufacturing Conditions on Discontinuity Population and Fatigue Fracture Behavior in Carbon/Epoxy Composites N2 - Carbon fiber composites have been increasingly used in aerospace, military, sports, automotive and other fields due to their excellent properties, including high specific strength, high specific modulus, corrosion resistance, fatigue resistance, and low thermal expansion coefficient. Interlaminar fracture is a serious failure mode leading to a loss in composite stiffness and strength. Iscontinuities formed during manufacturing process degrade the fatigue life and interlaminar fracture resistance of the composite. In his study, three approaches were implemented and their results were correlated to quantify discontinuities effecting static and fatigue interlaminar fracture behavior of carbon fiber composites. Samples were fabricated by hand layup vacuum bagging manufacturing process under three different vacuum levels, indicated High (-686 mmHg), Moderate (-330 mmHg) and Poor (0 mmHg). Discontinuity content was quantified throughthickness by destructive and nondestructive techniques. Eight different NDE methods were conducted including imaging NDE methods: X-Ray laminography, ultrasonic, high frequency eddy current, pulse thermography, pulse phase thermography and lock-in-thermography, and averaging NDE techniques: X-Ray refraction and thermal conductivity measurements. Samples were subsequently destructively serial sectioned through-thickness into several layers. Both static and fatigue interlaminar fracture behavior under Mode I were conducted. The results of several imaging NDE methods revealed the trend in percentages of discontinuity. However, the results of averaging NDE methods showed a clear correlation since they gave specific values of discontinuity through-thickness. Serial sectioning exposed the composite’s internal structure and provided a very clear idea about the type, shape, size, distribution and location of most discontinuities included. The results of mechanical testing showed that discontinuities lead to a decrease in Mode I static interlaminar fracture toughness and a decrease in Mode I cyclic strain energy release rates fatigue life. Finally, all approaches were correlated: the resulted NDE percentages and parameters were correlated with the features revealed by the destructive test of serial sectioning and static and fatigue values in order to quantify discontinuities such as delamination and voids. T2 - QNDE 2016 CY - Atlanta, GA, USA DA - 17.07.2016 KW - Carbon Fber Reinforced Polymers KW - Nondestructive Testing KW - X-ray Imaging KW - Ultrasound KW - Thermography PY - 2017 SN - 978-0-7354-1474-7 DO - https://doi.org/10.1063/1.4974661 SN - 0094-243X N1 - Geburtsname von Schumacher, David: Walter, D. - Birth name of Schumacher, David: Walter, D. VL - 1806 SP - UNSP 090017, 1 EP - 11 PB - AIP Publishing CY - Melville, NY, USA AN - OPUS4-39716 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Soares, A.P. A1 - Baum, D. A1 - Hesse, B. A1 - Kupsch, Andreas A1 - Müller, Bernd R. A1 - Zaslansky, P. T1 - Scattering and phase-contrast X-ray methods reveal damage to glass fibers in endodontic posts following dental bur trimming N2 - Objectives. There is concern that the integrity of fiberglass dental posts may be affected by chairside trimming during treatment. We hypothesize that hard X-ray methods of phase contrast-enhanced micro-CT (PCE-CT) and synchrotron based X-ray refraction (SXRR) can reliably identify and help characterize the extent of damage. Methods. Fiberglass posts were imaged both as manufactured and following trimming with a diamond bur. Each of the posts was imaged by SXRR and by PCE-CT. Datasets from PCE-CT were used to visualize and quantify 2D and 3D morphological characteristics of intact and of damage-affected regions caused by trimming. Results. The SXRR images revealed fiber inhomogeneities from manufacturing with a significant increase in internal surfaces in sample regions corresponding to damage from trimming. PCE-CT volumes unveiled the micromorphology of single fibers in the posts and some damage in the trimmed area (e.g. fractures, splinters and cracks). Area, perimeter, circularity, roundness, volume and thickness of the glass fibers in the trimmed area were statistically different from the control (p < 0.01). Significance. The integrity of single fibers in the post is critical for bending resistance and for long-term adhesion to the cement in the root canals. Damage to the fibers causes substantial structural weakening across the post diameter. Glass fragments produced due to contact with the dental bur may separate from the post and may significantly reduce bond capacity. The above mentioned synchrotron-based imaging techniques can further facilitate assessment of the structural integrity and the appearance of defects in posts (e.g. after mechanical load). KW - Fiberglass composite KW - Fiber reinforced dental post KW - X-ray refraction KW - Phase contrast-enhanced micro-CT KW - Non-destructive testing PY - 2021 DO - https://doi.org/10.1016/j.dental.2020.10.018 SN - 0109-5641 VL - 37 IS - 2 SP - 201 EP - 211 PB - Elsevier Inc. AN - OPUS4-52071 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Laquai, René A1 - Müller, Bernd R. A1 - Kupsch, Andreas T1 - Characterizing damage evolution in metal matrix composites with X-ray refraction topography and in situ tensile loading N2 - In this study a metal-matrix-composite with aluminum matrix and Al2O3 particles was investigated with x-ray refraction topography and in-situ tensile loading. It could be observed that after reaching a certain load the specific surface increased steadily. However, the classical radiographs taken for comparison show no damage in the sample. T2 - 8th Joint BER II and BESSY II User Meeting CY - Berlin, Germany DA - 07.12.2016 KW - X-ray refraction KW - Metal matrix composites KW - In-situ loading KW - Synchrotron PY - 2016 AN - OPUS4-39113 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bauer, L. J. T1 - Complementary X-ray techniques reveal hidden details in teeth N2 - Within the DFG project ‘IXdent’, first results have been achieved on 2D µXRF and X-ray refraction radiography measurements as well as combined 3D confocal µXRF and µXCT investigations at the interface between filling and bovine tooth tissue. The benefit of multiple analytical techniques and the combination of structural and elemental analysis will be demonstrated. T2 - HZB User Meeting 2021 CY - Online meeting DA - 09.12.2021 KW - Dental materials KW - X-ray refraction KW - Computed tomography KW - X-ray fluorescence PY - 2021 AN - OPUS4-54094 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Scharf-Wildenhain, R. A1 - Engelking, Lorenz A1 - Hälsig, A. A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas A1 - Hensel, J. T1 - Effect of heat control on mechanical properties and residual stresses at the transition zone of component and substrate in hybrid DED‑arc manufacturing N2 - In hybrid additive manufacturing, components or semi-finished products manufactured by conventional primary forming are enhanced or modified by additive manufactured structures. However, systematic investigations focusing on the critical transition area between the specific properties of the substrate (like high-strength) and the additively manufactured component, made of specific filler material, are still lacking. The focus of the present study was to determine the influence of heat control on the Δt8/5 cooling time, the distortion, the mechanical properties, and the residual stresses in the transition area of hybrid-additive components. This contributed to the knowledge regarding the safe avoidance of cold cracking, excessive distortion, a reduction in yield stress, and the implementation of hybrid DED-arc manufacturing. The heat control was varied by means of heat input and working temperature such that the Δt8/5 cooling times corresponded to the recommended processing range. The heat input has a greater influence on the cooling time in the transition area than the working temperature. Working temperature and the total energy applied per layer have a significant effect on component distortion. The lowest working temperature of 100 °C in combination with the highest total energy per layer leads to significantly greater distortion compared to manufacturing with a high working temperature of 300 °C and low total energy per layer. In addition, the longitudinal residual compressive stresses in the sensitive transition area are reduced from − 500 MPa to approx. − 200 MPa by adjusting the working temperature from 100 to 300 °C. Such complex interactions must be clarified comprehensively to provide users with easily applicable processing recommendations and standard specifications for an economical hybrid additive manufacturing of components made, for example, of high-strength steels in the transition area. T2 - IIW Annual Assembly and International Conference CY - Rhodes Island, Greece DA - 07.07.2024 KW - Hybrid additive manufacturing KW - DED-arc KW - Heat control KW - High-strength metals KW - Residual stress PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630415 DO - https://doi.org/10.1007/s40194-025-02036-z SN - 1878-6669 SP - 1 EP - 15 PB - Springer AN - OPUS4-63041 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Laquai, René T1 - Synchrotron-Refraktion mit in-situ Zugbelastung zur Charakterisierung der Schadensentwicklung in Metall-Matrix-Kompositen N2 - Die Synchrotron-Refraktions-Topographie basiert auf der Brechung von Röntgenstrahlung an den Grenzflächen zwischen Materialien mit unterschiedlichem Brechungsindex. Refraktionseffekte verändern die Ausbreitungsrichtung der Röntgenstrahlung, welche mit Hilfe der Methode des Analyser-Based Imaging analysiert wird. Dabei wird ein Silizium-Einkristall im Strahlengang zwischen Probe und Detektor platziert. Dieser Analysator-Kristall filtert, innerhalb seiner Streuebene, die Röntgenstrahlung gemäß ihrer Ausbreitungsrichtung. Durch das Rastern verschiedener Winkelpositionen des Analysator-Kristalls erhält man das Winkelspektrum der von der Probe gebrochenen Strahlung. Aus dieser Rocking Curve lässt sich die spezifische innere Oberfläche der Probe bestimmen. Diese Information wird über einen 2D-Detektor mit einer nominellen Pixelgröße von 3,6 μm gewonnen. Die Installation einer Zugprüfmaschine ermöglicht es die Proben in verschiedenen Lastzuständen insitu zu untersuchen. Damit ist es möglich die spezifische innere Oberfläche in Abhängigkeit der Last darzustellen und so Schädigungsmechanismen abzuleiten. Der Vorteil bei der Ausnutzung des Refraktionseffekts gegenüber der einfachen Durchstrahlung ist die höhere Sensitivität gegenüber Defekten mit geringem Volumen aber großer Oberfläche. Somit werden auch Mikrorisse und, speziell bei Kompositen, die Enthaftung zwischen Matrix und Verstärkung (Partikel, Fasern) erfasst. In dieser Studie wurden Metall-Matrix-Komposite bestehend aus einer Aluminium-Matrix verstärkt mit Aluminiumoxid-Partikeln untersucht. Hierzu wurden nochenförmige Zugproben präpariert, deren Messlänge einen rechteckigen Querschnitt von 1,7 mm × 1,3 mm aufwies. Die Proben wurden einem Zugversuch unterzogen, welcher in Intervallen unterbrochen wurde. Bei jeder Unterbrechung wurde unter quasi-statischer Last die Rocking Curve gemessen und ein Radiogramm der spezifischen inneren Oberflächen berechnet. Dabei konnte ab dem Erreichen einer Last von ca. 600 N ein Anstieg der spezifischen inneren Oberfläche beobachtet werden. Demgegenüber zeigen die zum Vergleich durchgeführten Durchstrahlungsaufnahmen keinerlei Defekte. Daher belegt diese Untersuchung das Potential der Refraktion-Topographie zur frühzeitigen Erkennung von Schädigungen mit hoher Empfindlichkeit. T2 - DGZfP Jahrestagung 2017 CY - Koblenz, Germany DA - 22.05.2017 KW - Metall-Matrx-Komposite KW - Schadensentwicklung KW - Röntgen-Refraktions-Radiographie KW - In-situ Zugbelastung PY - 2017 AN - OPUS4-40581 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Stawski, Tomasz A1 - Miliute, Aiste T1 - Structural Refinement of ZrV₂O₇ with Negative Thermal Expansion Using Pair Distribution Function Analysis N2 - This repository contains Python scripts specifically developed for structural refinement of Zirconium Vanadate (ZrV₂O₇), a material known for its negative thermal expansion (NTE). The scripts implement Pair Distribution Function (PDF) analysis to refine crystal structures directly from experimental X-ray diffraction (XRD) data. The refinement workflow is built around the DiffPy-CMI library, enhanced with custom functionalities tailored for ZrV₂O₇ and similar oxide materials. KW - Zirconium vandate KW - Total scattering KW - Pair distribution function KW - Structure refinement PY - 2025 DO - https://doi.org/10.5281/zenodo.15395752 PB - Zenodo CY - Geneva AN - OPUS4-64750 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Seifarth, A. T1 - 3D-Analytik poröser Filterstrukturen N2 - Die Beschaffenheit des Gefüges hat entscheidenden Einfluss auf die Eigenschaften eines Werkstoffes. Besonders die Faktoren „Porosität“ und „Anisotropie“ sind für viele industrielle Anwendungen von großem Interesse. Ein Beispiel ist deren Einfluss auf die Permeabilität und Tortuosität von Filterstrukturen. An der Bundesanstalt für Materialforschung und -prüfung wurde zur Analyse von offen-porigen Strukturen ein Algorithmus zur Anwendung auf rekonstruierte 3D CT-Datensätze beliebiger Probenkörper entwickelt. Dieser basiert auf der Analyse von Grenzflächen und ermittelt anhand deren richtungsabhängigen Häufigkeiten die Orientierungsverteilung sowie den Anisotropiegrad der Poren im Raum. Im Rahmen dieser Arbeit wurde der Algorithmus in einer C++-basierten Software implementiert und an simulierten Porenvolumen und realen, binarisierten Datensätzen am Beispiel eines Polymers mit geschlossener Porosität sowie einer (offen) porösen Keramik getestet. Dabei ergab sich eine zuverlässige Bestimmung der gesuchten Parameter in drei Dimensionen. Die Verwendung des Algorithmus ist dabei nicht auf offen-porige Strukturen beschränkt, sondern kann auch zur Analyse von geschlossenen Porositäten eingesetzt werden. KW - Porosität KW - Anisotropie KW - Dieselpartikelfilter KW - Keramik PY - 2017 SP - 1 EP - 97 CY - Berlin AN - OPUS4-47484 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hälsig, André A1 - Eßbach, Tim-Bernd A1 - Scharf-Wildenhain, Ronny A1 - Altobelli, Martin Gabriel A1 - Phadnis, Prathamesh Jayant A1 - Hensel, Jonas A1 - Fabry, Çağtay A1 - Pittner, Andreas A1 - Armansyah, T1 - Qualitätssicherung beim Lichtbogenschweißen N2 - Der fortschreitende Trend der Automatisierung und Dokumentation sowie die wirtschaftliche und technische Optimierung von Fügeaufgaben machen es notwendig, Sensoren zielführend in bestehende und vorhandene Anlagentechnik zu integrieren. Jedoch bietet die reine Datenerfassung alleine nur einen geringen Mehrwert. Erst durch eine optimierte Datenspeicherung, eine intelligente sowie automatische Datenauswertung und -bewertung entsteht ein echter Nutzen für den industriellen Anwender. Zur Qualifizierung einer standardisierbaren Herangehensweise der Qualitätssicherung beim Lichtbogenschweißen wurden mit einer nationalen Arbeitsgruppe bestehende Unstetigkeiten der Qualitätsbeeinflussung geschweißter Bauteile aufgeschlüsselt und definiert. Parallel dazu wurde ein automatisiertes Schweißsystem mit hochgenauer Messtechnik (u. a. Stromstärke, Spannung, Drahtvorschub, Thermokamera, Geometriescanner usw.) ausgerüstet und validiert. Hierfür wurde die Open-Source-Technologie WelDX der BAM genutzt. Anschließend wurden bewusst fehlerhaft geschweißte Nähte im Vergleich zu fehlerfreien Referenzschweißungen hergestellt, Messdaten erfasst und analysiert. Im Rahmen dieses Beitrags werden erste Ergebnisse und Erkenntnisse in Bezug auf die Detektion und Bewertung von Unstetigkeiten beim Lichtbogenschweißen dargestellt. Dabei wurde deutlich, dass alternative Darstellungs- und Analysemethoden wie die Anwendung der Mahalanobis-Distanz im Stromstärke-Spannungs-Diagramm eine eindeutigere Korrelation zwischen Unstetigkeiten und Prozesssignalen ermöglichen. T2 - DVS CONGRESS 2025 CY - Essen, Germany DA - 16.09.2025 KW - Lichtbogenschweißen KW - Qualitätssicherung KW - Forschungsdatenmanagement KW - WelDX PY - 2025 SN - 978-3-96144-298-0 VL - 401 SP - 76 EP - 85 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-64565 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Simón Muzás, Juan T1 - Mitigation of liquation cracking in laser welding of pairs of L-PBF processed and wrought plates of Inconel 718 N2 - Laser welding is an appropriate technique for joining Laser Powder Bed Fusion (L-PBF) parts together and to conventional wrought ones. The potential consists of profiting from synergies between additive and conventional manufacturing methods and overcoming the existing limitations of both. On the one hand, L-PBF is a widely spread metal-based additive manufacturing technique suitable for generating complex parts which can present intrinsic designed cavities, conformal cooling channels, and filigree structures contributing to sustainable manufacturing and efficiency-oriented designs. On the other hand, chamber sizes for producing L-PBF parts are limited, and the process is time-consuming. Thus, its employment is not for every geometry justified. Additionally, they are in most cases individual elements of a larger assembly and need to be joined together to conventionally fabricated parts. The present research suggests laser welding parameters to adequately bond pairs of wrought and L-PBF processed plates and two L-PBF plates of Inconel 718 in butt position. L-PBF samples are printed in three different build-up orientations. Additionally, the influence of as-built L-PBF roughness qualities and usual pre-weld preparations such as edge milling are examined. The effect of normed pre-weld heat treatments is also contemplated. Identified cracks are analyzed by means of EDS in order to confirm the present phases on the areas of interest. EBSD is also employed to obtain a clear depiction of the crystallographic texture and distribution of the hot cracks. The quality of the weldment was examined according to existing standards. Substantial differences in seam geometry and microstructure across different edge’s surface qualities and build directions of stress relieved L-PBF parts have not been detected. Nevertheless, even if no other irregularities are present in the seam, variability in liquation cracking susceptibility has been confirmed. This defect is prone to happen when parts made of this nickel-based superalloy are welded together when not enough precautions are taken. It has been determined that grain size and ductility of the material before welding play a crucial role and mitigating or intensifying these imperfections. Moreover, recommendations are presented to avoid this potential welding defect. T2 - International Welding Conference CY - Tokyo, Japan DA - 17.07.2022 KW - Hybrid Part KW - Liquation Cracking KW - Build-up Orientation KW - Pre-weld Preparation KW - Heat Treatment KW - Selective Laser Melting (SLM) KW - Inconel 718 KW - Laser Powder Bed Fusion (L-PBF) KW - Laser Welding (LW) PY - 2022 AN - OPUS4-55515 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Cao, L. A1 - Thome, P. A1 - Agudo Jácome, Leonardo A1 - Somsen, C. A1 - Cailletaud, G. A1 - Eggeler, G. T1 - On the influence of crystallography on creep of circular notched single crystal superalloy specimens N2 - The present work contributes to a better understanding of the effect of stress multiaxiality on the creep behavior of single crystal Ni-base superalloys. For this purpose we studied the creep deformation and rupture behavior of double notched miniature creep tensile specimens loaded in three crystallographic directions [100], [110] and [111] (creep conditions: 950 °C and 400 MPa net section stress). Crystal plasticity finite element method (CPFEM) was used to analyze the creep stress and strain distributions during creep. Double notched specimens have the advantage that when one notch fails, the other is still intact and allows to study a material state which is close to rupture. No notch root cracking was observed, while microstructural damage (pores and micro cracks) were frequently observed in the center of the notch root region. This is in agreement with the FEM results (high axial stress and high hydrostatic stress in the center of the notched specimen). Twinning was observed in the notch regions of [110] and [111] specimens, and <112> {111} twins were detected and analyzed using orientation imaging scanning electron microscopy. The present work shows that high lattice rotations can be detected in SXs after creep fracture, but they are associated with the high strains accumulated in the final rupture event. KW - Single crystal Ni-Base superalloys KW - Double notched creep specimen KW - Stress distribution KW - Lattice rotation KW - Cracks PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-506060 DO - https://doi.org/10.1016/j.msea.2020.139255 SN - 0921-5093 VL - 782 SP - 139255 PB - Elsevier B. V. AN - OPUS4-50606 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stephan-Scherb, Christiane A1 - Menneken, Martina A1 - Weber, Kathrin A1 - Agudo Jácome, Leonardo A1 - Nolze, Gert T1 - Elucidation of orientation relations between Fe-Cr alloys and corrosionproducts after high temperature SO2 corrosion N2 - The early stages of corrosion of Fe-Cr-model alloys (2 and 9 % Cr) were investigated after exposure at 650 °C in0.5 % SO2containing gas by electron backscattered diffraction (EBSD) and transmission electron microscopy(TEM). The impact of the grain orientation of the base alloy on the orientation relations of the corrosion productsis presented. After 2 min–5 min exposure the formation of a multi-layered corrosion zone was discovered. Aclear orientation relationship between ferrite and the (Fe,Cr)3O4 spinel could be demonstrated. The obtainedresults show the importance of the grain orientation on oxidation resistance. KW - Iron KW - TEM KW - SEM KW - High temperature corrosion PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-508911 DO - https://doi.org/10.1016/j.corsci.2020.108809 VL - 174 SP - 1 EP - 11 PB - Elsevier AN - OPUS4-50891 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Vogel, F. A1 - Cheng, J. A1 - Liang, S. B. A1 - Ke, C. B. A1 - Cao, S. S. A1 - Zhang, X. P. A1 - Zizak, I. A1 - Manzoni, Anna Maria A1 - Yu, J. M. A1 - Wanderka, N. A1 - Li, W. T1 - Formation and evolution of hierarchical microstructures in a Ni-based superalloy investigated by in situ high-temperature synchrotron X-ray diffraction N2 - Hierarchical microstructures are created when additional γ particles form in γ’ precipitates and they are linked to improved strength and creep properties in high-temperature alloys. Here, we follow the formation and evolution of a hierarchical microstructure in Ni86.1Al8.5Ti5.4 by in situ synchrotron X-ray diffraction at 1023 K up to 48 h to derive the lattice parameters of the γ matrix, γ’ precipitates and γ particles and misfits between phases. Finite element method-based computer simulations of hierarchical microstructures allow obtaining each phase's lattice parameter, thereby aiding peak identification in the in situ X-ray diffraction data. The simulations further give insight into the heterogeneous strain distribution between γ’ precipitates and γ particles, which gives rise to an anisotropic diffusion potential that drives the directional growth of γ particles. We rationalize a schematic model for the growth of γ particles, based on the Gibbs-Thomson effect of capillary and strain-induced anisotropic diffusion potentials. Our results highlight the importance of elastic properties, elastic anisotropy, lattice parameters, and diffusion potentials in controlling the behavior and stability of hierarchical microstructures. KW - XRD KW - Superalloy KW - Finite element method KW - Transmission electron microscopy PY - 2022 DO - https://doi.org/10.1016/j.jallcom.2022.165845 SN - 0925-8388 VL - 919 SP - 1 EP - 17 PB - Elsevier CY - Lausanne AN - OPUS4-55394 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Eggeler, G. A1 - Wieczorek, N. A1 - Fox, F. A1 - Berglund, S. A1 - Bürger, D. A1 - Dlouhý, A. A1 - Wollgramm, P. A1 - Neuking, K. A1 - Schreuer, J. A1 - Agudo Jácome, Leonardo A1 - Gao, S. A1 - Hartmaier, A. A1 - Laplanche, G. T1 - On shear testing of single crystal Ni-base superalloys N2 - Shear testing can contribute to a better understanding of the plastic deformation of Ni-base superalloy single crystals. In the present study, shear testing is discussed with special emphasis placed on its strengths and weaknesses. Key mechanical and microstructural results which were obtained for the high-temperature (T ≈ 1000 °C) and low-stress (τ ≈ 200 MPa) creep regime are briefly reviewed. New 3D stereo STEM images of dislocation substructures which form during shear creep deformation in this regime are presented. It is then shown which new aspects need to be considered when performing double shear creep testing at lower temperatures (T < 800 °C) and higher stresses (τ > 600 MPa). In this creep regime, the macroscopic crystallographic [11−2](111) shear system deforms significantly faster than the [01−1](111) system. This represents direct mechanical evidence for a new planar fault nucleation scenario, which was recently suggested (Wu et al. in Acta Mater 144:642–655, 2018). The double shear creep specimen geometry inspired a micro-mechanical in-situ shear test specimen. Moreover, the in-situ SEM shear specimen can be FIB micro-machined from prior dendritic and interdendritic regions. Dendritic regions, which have a lower γ′ volume fraction, show a lower critical resolved shear stress. T2 - EuroSuperalloys 2018 CY - Oxford, UK DA - 09.09.2018 KW - Superalloy single crystals KW - Shear testing KW - Creep mechanisms KW - In-situ SEM micro shear deformation KW - Transmission electron microscopy PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-456591 DO - https://doi.org/10.1007/s11661-018-4726-9 SN - 1073-5623 SN - 1543-1940 VL - 49A IS - 9 SP - 3951 EP - 3962 PB - Springer US CY - New York AN - OPUS4-45659 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kingsbery, Phillip A1 - Stephan-Scherb, Christiane T1 - Effect of KCl deposits in high‐temperature corrosion on chromium‐rich steels in SO2‐containing atmosphere N2 - High‐temperature corrosion was studied under multiple chemical loads on ferritic‐austenitic model alloys (Fe–13Cr, Fe–18Cr–12Ni, and Fe‐25Cr–20Ni) with KCl deposit under 0.5% SO2/99.5% Ar gas atmosphere at 560°C. Postexposure characterization was done by X‐ray diffraction and scanning electron microscopy. In a pure SO2/Ar environment a protective Cr2O3 scale was formed by all samples. The introduction of KCl deposits causes the scale to be nonprotective and multilayered, consisting of CrS, FeS, Cr2O3, Fe3O4, and Fe2O3. The impact of the microstructure and alloying elements is discussed. KW - High‐temperature corrosion KW - KCl KW - Microstructure KW - SO2 KW - Steel alloy PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-543056 DO - https://doi.org/10.1002/maco.202112901 VL - 73 IS - 5 SP - 758 EP - 770 PB - Wiley-VCH CY - Weinheim AN - OPUS4-54305 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Manzoni, Anna Maria A1 - Dubois, F. A1 - Mousa, M. S. A1 - von Schlippenbach, C. A1 - Többens, D. M. A1 - Yesilcicek, Yasemin A1 - Zaiser, E. A1 - Hesse, René A1 - Haas, S. A1 - Glatzel, U. T1 - On the Formation of Eutectics in Variations of the Al10Co25Cr8Fe15Ni36Ti6 Compositionally Complex Alloy N2 - Superalloy inspired Al10Co25Cr8Fe15Ni36Ti6 compositionally complex alloy is known for its gamma-gamma' microstructure and the third Heusler phase. Variations of this alloy, gained by replacing 0.5 or 1 at. pct Al by the equivalent amount of Mo, W, Zr, Hf or B, can show more phases in addition to this three-phase morphology. When the homogenization temperature is chosen too high, a eutectic phase formation can take place at the grain boundaries, depending on the trace elements: Mo and W do not form eutectics while Hf, Zr and B do. In order to avoid the eutectic formation and the potential implied grain boundary weakening, the homogenization temperature must be chosen carefully by differential scanning calorimetry measurements. A too low homogenization temperature, however, could impede the misorientation alignment of the dendrites in the grain. The influence of grain boundary phases and incomplete dendrite re-orientation are compared and discussed. KW - High entropy alloy KW - Eutectic KW - Homogenization PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-543504 DO - https://doi.org/10.1007/s11661-020-06091-7 VL - 52 IS - 1 SP - 143 EP - 150 PB - Springer AN - OPUS4-54350 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bettge, Dirk T1 - Ergebnisse eines Ringversuchs zur quantitativen Analyse von Schwingstreifen auf Bruchflächen metallischer Werkstoffe N2 - Die Frage nach der Anzahl der Lastspiele bis zum Bruch eines Bauteils wird in der Schadensanalyse oft gestellt – und kann meistens gar nicht oder nicht mit befriedigender Sicherheit beantwortet werden. Selbst wenn ein duktiler Werkstoff vorliegt, der unter schwingender Beanspruchung prinzipiell Schwingstreifen ausbilden kann, ist nicht sicher, ob diese vollzählig erkannt werden können und ob jeder Schwingstreifen auf einem Lastspiel beruht. Im Arbeitskreis Fraktographie wurde ein Ringversuch durchgeführt, bei dem an Bruchflächen und an Bildern dieser Bruchflächen Schwingstreifenabstände bestimmt werden sollten. Insgesamt 70 Teilnehmer/innen aus Industrie und Forschung haben daran teilgenommen. Die aufgebrachten Lastspielzahlen und Rissfortschritte lagen vor, waren den Teilnehmern aber nicht bekannt. Obwohl diese überwiegend erfahrene Fachkräfte sind, waren die Streuungen der Ergebnisse unerwartet groß. Es wird diskutiert, woran das liegt und wie die Situation verbessert werden kann. T2 - DGM Metallographietagung 2025 CY - Bochum, Germany DA - 08.10.2025 KW - Fraktographie PY - 2025 AN - OPUS4-64344 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dávila, Josué A1 - Kleba-Ehrhardt, Rafael A1 - Mohr, Gunther A1 - Hilgenberg, Kai T1 - Influence Of Initial Powder Oxidation Level On Process-induced Material Degradation During The Laser Powder Bed Fusion Of Nickel-based Haynes 282 N2 - This study examines the impact of varying oxidation levels in nickel-based Haynes 282 powder on particle degradation during laser powder bed fusion (PBF-LB|M). Four powder batches with oxygen content levels of approximately from 140 ppm to1400 ppm were processed using PBF-LB|M. A powder collection container was fabricated to sample unmelted powder from heat-affected regions of the powder bed. Recoating and melting proceeded without issues; however, increased fume emissions were observed at higher oxidation levels, indicating intensified spatter formation. Post-process analysis revealed that finer particles exhibited greater surface oxidation due to their higher surface-to-volume ratio. Despite significant oxygen uptake, chemical analysis showed no measurable changes in key alloying elements in either the unmelted or spatter particles. Additionally, changes in particle size distribution became more pronounced at high oxidation levels. These findings provide a basis for understanding oxidation-driven degradation and optimizing powder reuse strategies to maintain material performance. T2 - Euro Powder Metallurgy 2025 Congress & Exhibition CY - Glasgow, United Kingdom DA - 14.09.2025 KW - Recycling KW - Additive manufacturing KW - Laser powder bed fusion (PBF-LB/M) KW - Powder quality KW - Powder degradation KW - Powder oxidation KW - Spatter particles KW - Particles ejected KW - Powder reuse PY - 2025 DO - https://doi.org/10.59499/EP256767986 SP - 1 EP - 9 PB - EPMA AN - OPUS4-64369 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Poka, Konstantin A1 - Ali, Sozol A1 - Ulbricht, Alexander A1 - Schröder, Jakob A1 - Khambayat, Jiganesh A1 - Scholz, Maik A1 - Saeed, Waleed A1 - Merz, Benjamin A1 - Epperlein, Martin A1 - Hilgenberg, Kai T1 - Reduction of extraneous variance in powder bed fusion with laser beam of metals by means of advanced digital preprocessing N2 - Data-driven quality assurance and reproducibility are critical for advancing the industrial maturity of Powder Bed Fusion with Laser Beam of Metals (PBF-LB/M). This study addresses the extraneous variance in scan vectors that arises even for identical cross sections of nominally identical components but located at different positions on the build platform. This inherent variance, common across most PBF-LB/M machines, is caused by scan vector computation relative to the machine coordinate origin and subsequent projection of the resulting pattern onto individual component cross sections. In this work, scan vectors are computed still following conventional slicing, but relative to the workpiece origin of each component, using an EOS M 300-4. This digital preprocessing approach homogenizes fabrication conditions, ensuring that anomalies, such as scan vector overlaps, occur consistently across identical components. The impact during fabrication is assessed through powder bed imaging, melt pool monitoring, and operational data from the multilaser PBF-LB/M machine. Components are manufactured from AlSi10Mg for each scan vector computation origin and subsequently qualified using x-ray computed tomography, optical coordinate measurement, and optical surface measurement. A comprehensive evaluation is conducted, comparing the results in terms of component density, geometric accuracy, and surface roughness to those obtained using conventional preprocessing. Based on these findings, practical recommendations are provided, focusing on achieved quality criteria to identify potential drawbacks, while also considering the life cycle analysis of fabrication. Finally, the study emphasizes the significance of consistent scan vector provisioning for identical components placed at different build platform positions, assuming no roll or pitch during nesting. T2 - ICALEO CY - Orlando, FL, USA DA - 13.10.2025 KW - Quality assurance KW - Data management KW - 3D printing KW - Laser fabrication KW - Life cycle analysis PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-642104 DO - https://doi.org/10.2351/7.0001890 SN - 1042-346X VL - 37 IS - 4 SP - 1 EP - 14 PB - American Institute of Physics Publishing CY - New York AN - OPUS4-64210 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - A decarbonized future requires pipelines for CO2? A brief overview on perspectives and challenges N2 - Despite the use of hydrogen, for example, in various industrial production processes, CO2 emissions are still unavoidable in the medium term. For example, cement, lime and glass production or waste recycling (waste-to-energy plants) will continue to emit CO2 due to the processing involved chemical reactions. Conversely, the chemical industry with its value chains needs CO2 / carbon as a primary raw material for all compounds that fall within the organic chemistry. In this connection, carbon capture utilization (CCU) will play a key role here. In addition to “natural” methods (via reforestation and the dilution of moors), carbon capture storage (CSS) is already playing a major role, for example by injecting it into old natural gas underground caverns. The resulting quantities of CO2 have to be transported on a large scale and similar to hydrogen pipelines, there are concrete plans for CO2 pipeline networks. For this reason, this presentation provides an introduction to the topic and briefly outlines the associated challenges. On the one hand, these lie in the qualification (testing and construction) and especially in the operation of the pipelines with regard to strict monitoring of the gas quality (e.g. carbonic acid corrosion) and in the avoidance of critical service conditions (sudden pressure fluctuations), which can lead to localized condensation. Among other things, this can lead to the lowering of the typically welded low-alloyed steel pipes below the ductile brittle transition temperature (DBTT) and thus can have an impact on pipeline integrity. T2 - 49th MPA Conference CY - Stuttgart, Germany DA - 06.10.2025 KW - CO2 KW - Pipeline KW - Welding KW - Testing PY - 2025 AN - OPUS4-64316 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Component test for simulation of in-service welding on hydrogen pipelines N2 - Hydrogen is set as the energy carrier of tomorrow and most countries will achieve large-scale hydrogen transport through the conversion of the natural gas (NG) grid and the construction of new pipelines. The interaction between hydrogen and the pipeline materials differs fundamentally from that of NG, as hydrogen is readily absorbed into the material. Considering the possible hydrogen embrittlement (HE), the compatibility of the pipeline materials (low-alloyed steels with a wide strength/thickness range) must be investigated. However, pipelines require intervention for maintenance, repair, or grid expansion with welding on/onto the pipelines while in service, i.e. the well-known "hot tapping" and "stoppling". The challenges compared to NG can be broadly divided into the possible austenitization of the inner pipe material exposed to hydrogen and the welding itself. Both result in a significant increase in hydrogen solubility and could potentially pose challenges in terms of HE. Emphasis is placed on the word "could" because knowledge of "hot tapping" on hydrogen pipelines is scarce due a lack of service experience. To this end, this study proposes a concept for a component-like demonstrator with the objectives: (1) safe feasibility of "hot tapping" on pressurized model hydrogen pipeline sections, (2) facilitate ex-post sample extraction for the purpose of quantifying the absorbed hydrogen concentrations, and (3) ensure in-situ temperature measurement during welding to monitor the pipeline surface temperature. For safety reasons in the event of an unintentional "burn-through", a solid cylinder was inserted in the demonstrator to restrict the hydrogen gas volume to a small, pressurized layer. Reference pipeline surface temperature measurements were ensured on comparable, unpressurized geometries. The investigated range of welding conditions was investigated for representative material/thickness combinations (DN60 to DN300), suggesting the feasibility of the demonstrator for the determination of reliable in-service welding conditions for both installed and new pipelines for hydrogen service. T2 - 49th MPA Conference CY - Stuttgart, Germany DA - 06.10.2025 KW - Hydrogen KW - Pipeline KW - In-service welding KW - Component test PY - 2025 AN - OPUS4-64317 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - On Shared Vocabulary, Ontologies, Semantic Data and Prototype Applications N2 - The advancement of development and digitalization in materials science necessitates rigorous quality assurance, interoperability, and adherence to FAIR principles. Semantic technologies contribute to these objectives by facilitating the structured storage, processing, and contextualization of data, yielding machine-actionable and human-interpretable knowledge representations vital for modern data management. This presentation showcases the prototypical application of generic approaches of knowledge representation in materials science. It includes the design and documentation of graph patterns that may be compiled into rule-based semantic shapes. The development and application of the PMD Core Ontology 3.0 (PMDco 3.0) tailored for materials science is highlighted. Its integration into daily lab life is demonstrated through its functional incorporation into electronic lab notebooks (ELN). In this respect, a possible integration of semantic technologies into openBIS is presented. The openBIS system is usable as a central data storage system that may be complimented by semantic annotation of data to enhance data contextualization and automation. Graph-based knowledge representations and rule-based semantic shapes are shown which were developed alongside the PMD Core Ontology 3.0 (PMDco 3.0) and can enrich openBIS functionalities. Practical examples from material processing and mechanical testing illustrate how semantic extensions of openBIS enable machine-actionable, interoperable, and reusable research data, paving the way for a unified, ontology-driven laboratory data ecosystem. T2 - openBIS User Group Meeting (openBIS UGM) CY - Berlin, Germany DA - 22.09.2025 KW - Semantic Data KW - Data Integration KW - Digitalization KW - OpenBIS KW - Ontologies KW - Graph Patterns PY - 2025 AN - OPUS4-64307 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Ti and Nb influence on the HAZ microstructures of weld-simulated high-strength structural steel S690QL N2 - High-strength low-alloyed (HSLA) steels with yield strength / proof stress ≥ 600 MPa are the basis of modern light-weight steel constructions. Indeed, the economic and ecological benefits strongly depend on their processability in terms of welding. In this context, the use of highly productive welding processes, suitable welding consumables is of vital interest and requires a fundamental understanding of the microstructural changes in the HSLA steel and especially the heat-affected zone (HAZ) of the welded joint. Microalloying elements, such as Ti or Nb, are essential to achieve the desired mechanical properties. In this context, the underlying standards (such as EN 10025-6) only specify maximum values, resulting in different manufacturer customized microalloy concepts. Furthermore, even small deviations can have a drastic effect expressed by an excessive hardening or softening despite identical welding conditions and filler metal. The reason is the different thermal stability of the Ti and Nb-related precipitates (typically carbides or carbon nitrides). As a result, it is difficult (or even impossible) to adequately predict the weldability. Against this background, different microalloying routes with varying Ti and Nb contents for a S690QL reference grade were systematically investigated in terms of lab-cast alloys close to realistic chemical compositions. To investigate the influence of the welding heat input on the HAZ microstructure formation, physical simulations were carried with specified peak temperatures and cooling times (by a dilatometry). The focus was the identification of the occurring phase transformations during cooling and the final HAZ microstructure. In this context, a double welding cycle was simulated to further identify the behavior of the so-called intercritical HAZ (where softening is likely to occur) in case of the common multi-layer welding for thick plates. The results showed: (1) microalloying has significant influence on the formation of the individual HAZ dependent on (2) the thermal stability of the Ti or Nb-precipitates and (3) synergistic effects of further elements such as Mo and their effect on phase transformations in the HAZ. The results represent a microstructure-based validation of welding processing of such HSLA-steels e.g. in terms of preferred microalloy and weld heat input combinations. T2 - 49th MPA Conference CY - Stuttgart, Germany DA - 06.10.2025 KW - High-strength steel KW - Microalloy elements KW - Welding KW - Weld simulation KW - Microstructure PY - 2025 AN - OPUS4-64319 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hilgenberg, Kai T1 - Redesign, Repair, Recycle: R-Strategien bei der additiven Fertigung N2 - Der Vortrag stellt ausgewählte Beispiele aus Projekten des Kompetenzzentrums AM@BAM vor, die das Potenzial der additiven Fertigung bei der Umsetzung von R-Strategien im Kontext der Kreislaufwirtschaft aufzeigen. PBF-LB/M kann genutzt werden für ein Redesign von Komponenten mit dem Ziel der Gewicht- und Materialeinsparung. Das gleiche Verfahren wie auch DED-ARC und das Kaltgasspritzen können für die Reparatur anspruchsvoller Legierungen oder Geometrien genutzt werden. Das Thema Recycling wird am Beispiel der Wiedernutzung von Pulver aus dem PBF-LB/M-Prozess adressiert. T2 - DVM-Tagung: Strukturfestigkeit und Produktlebenszyklus – Vom Design bis zur Kreislaufwirtschaft CY - Berlin, Germany DA - 07.10.2025 KW - Additive Fertigung KW - R-Strategien KW - Repair KW - Reparatur PY - 2025 AN - OPUS4-64324 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Uhlig, Marvin T1 - Schweißverfahrensqualifikation an Stumpfnahtverbindungen aus Altstahl- und Feinkornbaustahl N2 - Der Erhalt und die Ertüchtigung bestehender Stahltragwerke gewinnen im Bauwesen zunehmend an Bedeutung. Besonders betroffen sind Konstruktionen aus sogenannten Flussstählen, die im Zeitraum zwischen etwa 1880 und 1940, noch vor Einführung der ersten Stahlnorm DIN 488-1, in großem Umfang im Brücken-, Wasserbau- und Hochspannungsanlagenbau verwendet wurden. Diese Stähle wurden in historischen Herstellungsverfahren wie dem Thomas-, Bessemer- oder Siemens-Martin-Verfahren erzeugt und weisen im Vergleich zu heutigen Baustählen eine deutlich größere Streuung in ihren chemischen und mechanischen Eigenschaften auf. Trotz ihres hohen Alters sind viele dieser Tragwerke nach wie vor im Betrieb und befinden sich am Rande ihrer statischen und funktionalen Anforderungen. Ihr Rückbau und Ersatz durch Neubauten sind jedoch oftmals mit erheblichem wirtschaftlichem, logistischem und ökologischem Aufwand verbunden. Daher rückt die Instandhaltung und Weiterverwendung solcher Altbauwerke verstärkt in den Fokus von Infrastrukturprogrammen, Sanierungsstrategien und besitzt eine große kulturelle Bedeutung Im Rahmen der vorliegenden Untersuchung soll das Potenzial des MAG-Schweißens mit G 18 8 Mn Zusatzwerkstoff für Stumpfnahtverbindungen aus Flussstahl und Feinkornbaustahl qualifiziert werden. Ziel ist es, durch experimentelle und werkstofftechnische Analysen weitere Erkenntnisse über die Schweißbarkeit historischer Stähle zu gewinnen, Anwendungsempfehlungen für die Praxis abzuleiten und damit einen Beitrag zur sicheren und wirtschaftlichen Sanierung historischer Infrastrukturbauwerke zu leisten. T2 - DVS Congress 2025 CY - Essen, Germany DA - 16.09.2025 KW - Altstahl KW - MAG-Schweißen KW - Seigerungen KW - Instandsetzung KW - Feinkornbaustahl PY - 2025 AN - OPUS4-64279 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Uhlig, Marvin A1 - Schröder, Nina A1 - Höfer, Kevin A1 - Kromm, Arne A1 - Kannengießer, Thomas A1 - Hensel, Jonas T1 - Schweißverfahrensqualifikation an Stumpfnahtverbindungen aus Altstahl- und Feinkornbaustahl N2 - Der Erhalt und die Ertüchtigung bestehender Stahltragwerke gewinnen im Bauwesen zunehmend an Bedeutung. Besonders betroffen sind Konstruktionen aus sogenannten Flussstählen, die im Zeitraum zwischen etwa 1880 und 1940, noch vor Einführung der ersten Stahlnorm DIN 488-1, in großem Umfang im Brücken-, Wasserbau- und Hochspannungsanlagenbau verwendet wurden. Diese Stähle wurden in historischen erstellungsverfahren wie dem Thomas-, Bessemer- oder Siemens-Martin-Verfahren erzeugt und weisen im Vergleich zu heutigen Baustählen eine deutlich größere Streuung in ihren chemischen und mechanischen Eigenschaften auf. Trotz ihres hohen Alters sind viele dieser Tragwerke nach wie vor im Betrieb und befinden sich am Rande ihrer statischen und funktionalen Anforderungen. Ihr Rückbau und Ersatz durch Neubauten sind jedoch oftmals mit erheblichem wirtschaftlichem, logistischem und ökologischem Aufwand verbunden. Daher rückt die Instandhaltung und Weiterverwendung solcher Altbauwerke verstärkt in den Fokus von Infrastrukturprogrammen, Sanierungsstrategien und besitzt eine große kulturelle Bedeutung. Im Rahmen der vorliegenden Untersuchung soll das Potenzial des MAG-Schweißens mit G 18 8 Mn Zusatzwerkstoff für Stumpfnahtverbindungen aus Flussstahl und Feinkornbaustahl qualifiziert werden. Ziel ist es, durch experimentelle und werkstofftechnische Analysen weitere Erkenntnisse über die Schweißbarkeit historischer Stähle zu gewinnen, Anwendungsempfehlungen für die Praxis abzuleiten und damit einen Beitrag zur sicheren und wirtschaftlichen Sanierung historischer Infrastrukturbauwerke zu leisten. T2 - DVS Congress 2025 CY - Essen, Germany DA - 16.09.2025 KW - Altstahl KW - MAG-Schweißen KW - Seigerungen KW - Instandsetzung KW - Feinkornbaustahl PY - 2025 SN - 978-3-96144-298-0 VL - 401 SP - 1 EP - 17 AN - OPUS4-64278 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Poelke, B. A1 - Klein, Luise A1 - Hoffmann, H. A1 - Wilke, Olaf A1 - Roloff, A. T1 - Bestimmung von VOC-Emissionen aus Verbraucherprodukten in mikroskaligen Emissionsprüfkammern: Ergebnisse eines Rundversuchs T1 - Determining VOC Emissions from Consumer Products in Micro-Scale Emission Test Chambers: Results of a Round Robin Test N2 - Die Bestimmung der Anfangskonzentrationen flüchtiger organischer Verbindungen, die innerhalb der ersten Stunden des Gebrauchs aus Verbraucherprodukten emittiert werden, wurde in einem Ringversuch getestet, bei dem Mikro-Kammern verwendet wurden. Neun Labore nahmen an dem Ringversuch teil, der sich aus zwei Teilen zusammensetzte: Im ersten Teil wurde die analytische Leistungsfähigkeit beurteilt. Jedes beteiligte Labor erhielt zwei mit Analyten dotierte Tenax® TA Desorptionsröhrchen zur Qualitätskontrolle (QC). Im zweiten Teil führte jedes Labor Emissionsmessungen über einen Zeitraum von 48 Stunden in Mikro-Kammern mit Volumina von 44 oder 114 ml durch. Als Probenmaterial dienten Stücke eines Regenponchos, der Cyclohexanon, Phenol, 2-Ethylhexanol, Naphthalin und Isophoron in signifikanten Konzentrationen emittierte. Für den QC-Test wurden sehr geringe relative Standardabweichungen (9 14 %) erhalten. Die Ergebnisse der Emissionsmessungen waren ebenfalls sehr gut. In der frühen Phase (0,5 4 Stunden) wurden akzeptable z-Scores (|z| ≤ 2,00) von mindestens sieben Laboren erhalten, nach 24 und 48 Stunden erhielten alle Labore akzeptable z-Scores. KW - Emissionsprüfkammer KW - Ringversuch KW - Verbraucherprodukt KW - VOC-Emission PY - 2025 DO - https://doi.org/10.37544/0949-8036-2025-03-04-71 VL - 85 IS - 03-04 SP - 71 EP - 76 AN - OPUS4-63561 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pisonero, J. A1 - Traub, Heike A1 - Cappella, Brunero A1 - Álvarez-Llamas, C. A1 - Méndez, A. A1 - Richter, Silke A1 - Ruiz Encinar, J. A1 - Costa-Fernandez, J. M. A1 - Bordel, N. T1 - Exploring quantitative cellular biomaging and assessment of CdSe/ZnS quantum dots cellular uptake in single cells, using ns-LA-ICP-SFMS N2 - High spatially resolved quantitative bioimaging of CdSe/ZnS Quantum Dots uptake in two kinds of cells is investigated combining laser ablation inductively coupled plasma mass spectrometry and the spatially resolved analysis of dried pL-droplets from a solution with a known concentration of Quantum Dots. Single cells and dried pL-droplets are morphologically characterized by Atomic Force Microscopy. A number concentration of CdSe/ZnS QDs between 3.5 104 and 48 104 is estimated to be uptaken by several selected single cells, after being incubated in the presence of a QDs suspension added to a standard cell culture medium. Mono-elemental bioimaging at subcellular resolution seems to show a higher number concentration of the CdSe/ZnS QDs in the cytosol around the cell nucleus. KW - LA-ICP-SFMS KW - Fast single pulse response KW - Quantitative bioimaging KW - Cellular uptake KW - HT22 KW - HeLa KW - Single cell KW - pL-droplets KW - CdSe/ZnS quantum Dots KW - AFM PY - 2021 DO - https://doi.org/10.1016/j.talanta.2021.122162 SN - 0039-9140 VL - 227 SP - 122162 PB - Elsevier B.V. AN - OPUS4-52121 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agudo Jácome, Leonardo T1 - Navigating the Nanoworld: Understanding Materials Properties with the Transmission Electron Microscope N2 - The field of materials science is defined as “the study of the properties of solid materials and how those properties are determined by a material’s composition and structure.”. Many –if not most– of the materials that are produced nowadays owe their properties to structures engineered down to the nanoscopic level. This need has been partly realized thanks to the understanding of materials’ building blocks via characterization techniques that reach this level of resolution. Transmission electron microscopy, since its first implementation in the early 1930s (in Berlin), has been implemented to achieve imaging –and spectral– analysis at lateral resolutions down to the atomic level. In this contribution, a series of practical examples will be presented, where applied materials are characterized by a range of transmission electron microscopy techniques to understand structural and functional properties of a wide range of materials. Among these materials examples will be presented on structural conventionally and additively manufactured metallic alloys, high entropy alloys, dissimilar aluminum-to-steel welds, magnetic nanoparticles, ceramic coatings, high temperature oxidation products. Addressed will be either the effect of processing route or that of the exposure to experimental conditions similar to those found in the respective intended applications. T2 - UA/UAB/UAH MSE Graduate Seminar CY - Online meeting DA - 19.01.2022 KW - Transmission electron microscopy (TEM) KW - Characterization KW - Microstructure KW - 3D PY - 2022 AN - OPUS4-54238 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gadelmeier, C. T1 - Strengthening mechanisms of single crystalline CrCoNi and CrMnFeCoNi at creep temperatures above 700 °C N2 - The main deference between high entropy alloys and conventional alloys is the solid solution strengthening effect, which moves from a single element to a multi-element matrix. Little is known about the effectiveness of this effect at high temperatures. Investigation of temperature dependent solid solution strengthening in single phase multicomponent alloys with medium and high entropy using creep testing was performed. Creep tests carried out on single phase SX CrCoNi , CrMnFeCoNi and pure Ni from 700 to 1200 °C excluding oxidation, grain boundaries and multiphase effects. It was found that the influence of solid solution strengthening of CrCoNi and CrMnFeCoNi increases by decreasing temperature (1200 to 700 °C), and dislocation forests occur in CrCoNi and CrMnFeCoNi in comparison to pure Ni. T2 - SPP Kick-Off Meeting 2nd Phase CY - Online meeting DA - 14.04.2021 KW - High entropy alloys KW - Mechanical properties KW - Transmission electron microscopy KW - Solid solution strengthening PY - 2021 AN - OPUS4-54381 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Croteau, Jean-Francois T1 - Electro-hydraulic forming of SRF cavities: Effect of strain rate on niobium single crystals N2 - An investigation of the dislocation substructure and mechanical properties of high-purity niobium single crystals with different initial crystal orientations deformed in tension at strain rates of 10^{-4} to 10^3 s^{-1} is presented. Specimens were cut from a large grain niobium disk used for the manufacturing of SRF cavities. Different crystallographic tensile directions exhibited significantly different softening and hardening behaviors and elongation at fracture. Such anisotropy is reduced at high strain rates. Also, different dislocation substructures were observed with TEM at low and high strain rates. At low strain rates, dislocation cells with a high density of long dislocations were observed. At high strain rates, homogeneously distributed dislocations with a higher dislocation dipole density were observed. The relationship between the differences in dislocation substructures and mechanical properties at low and high strain rates and the potential effects on the superconducting properties are discussed. T2 - 2021 International Conference on RF Superconductivity (SRF'21) CY - Online meeting DA - 28.06.2021 KW - Dislocation substructure KW - Strain rate dependence KW - Transmission electron microscopy (TEM) PY - 2021 UR - https://indico.frib.msu.edu/event/38/attachments/158/1089/TUPCAV012_poster.pdf AN - OPUS4-54540 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Manzoni, Anna Maria T1 - Über das Zusammenspiel von Gitterfehlpassung, Kriecheigenschaften und γ'-Würfelform in Hf-W-modifizierten Al10Co25Cr8Fe15Ni36Ti6—Legierungen N2 - Spurenelemente spielen eine wichtige Rolle bei der Verfeinerung der Eigenschaften von komplexen Materialien. Diese Arbeit zeigt die Korrelation zwischen der Mikrostruktur, der Gitterfehlpassung und den Kriecheigenschaften. Die Legierung Al10Co25Cr8Fe15Ni36Ti6 (in at. %) mit komplexer Zusammensetzung wurde mit den Elementen Hf und W verstärkt. Die Zugabe von Hf bewirkt eine eckigere Form der würfelförmigen gamma'-Ausscheidungen und einen erhöhten Anteil der Heusler-Phase. Die Zugabe von W wiederum formt die Würfelchen rundlicher und löst die Heusler-Phase auf. Eine Mischung der beiden Spurenelemente zeigt einen Übergang zwischen den beiden Extremen, sowohl in Hinsicht auf die Form der Ausscheidungen als auch in Bezug auf die Gitterfehlpassung und die Kriecheigenschaften. T2 - 11. Metals and Alloys Seminar CY - Cala Santanyi, Spain DA - 20.06.2022 KW - Hochentropie-Legierung KW - Kriechversuche KW - Gitterfehlpassung KW - Transmissionselektronenmikroskopie PY - 2022 AN - OPUS4-55396 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Manzoni, Anna Maria T1 - Early Material Damage in Equimolar CrMnFeCoNi in Mixed Oxidizing/Sulfiding Hot Gas Atmosphere N2 - The use of more and more varied fuels implies an increased list of criteria that need to be addressed when choosing a material for a combustion chamber and its supply pipes. The materials must be very resistant against corrosion, especially when the process takes place at temperatures above 500°C. In this work the influence of SO2 on the surface of the “Cantor alloy” is investigated. T2 - HEA-Symposium "Potential for industrial applications" CY - Dresden, Germany DA - 12.05.2022 KW - High entropy alloy KW - Corrosion KW - Sulfiding KW - Transmission electron microscopy PY - 2022 AN - OPUS4-55397 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rodrigues, A. C. P. A1 - Feller, A. A1 - Agudo Jácome, Leonardo A1 - Azevedo, C. R. F. T1 - Use of synthetic Fe3O4-rich tribofilms to investigate the effect of microconstituents, temperature and atmosphere on the friction coefficient during pin-on-disc tribotest N2 - This work investigates the effect of the tribotesting parameters (temperature, atmosphere, and third body chemical composition) on the coefficient of friction (CoF) during pin-on-disc dry (PoD) sliding tribotests using artificial third bodies. The third body comprised nanometric Fe3O4-based binary to quaternary chemical compositions containing copper, graphite, and zirconia. These mixtures were manually or ball-milled prepared, and pin-on-disc tribotests were conducted at 23 °C and 400 °C under air or nitrogen atmospheres. Combining PoD and artificial third body to create synthetic tribofilms might be useful for testing new formulations of Cu-free friction materials. Microstructural characterisation of the tribofilms was used to study the stability of the Fe3O4, copper, and graphite nanoparticles under different testing conditions to understand their effects on the CoF. For the Fe3O4-C-ZrO2-X systems, the ball milling mixing promoted the formation of turbostratic graphite in the tribofilm, impairing the lubricating effect of the graphite under air atmosphere at 23 °C. The formation of monoclinic CuO in the tribofilms during tribotests at 400 °C under air and N2 atmospheres promoted a lubricating effect. KW - Tribology KW - Microstructure KW - Oxide KW - Transmission electron microscopy PY - 2022 DO - https://doi.org/10.1088/2051-672X/ac9d51 SN - 2051-672X VL - 10 IS - 4 SP - 044009-1 EP - 044009-18 PB - IOP Pobilishing AN - OPUS4-56467 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Manzoni, Anna Maria T1 - Mechanical performance and integrity of tungsten inert gas (TIG) welded CoCrFeMnNi high entropy alloy with austenitic steel AISI 304 N2 - High entropy alloys (HEA) are a new class of materials that have been investigated since the early 2000s and offer great potential to replace conventional alloys. However, since they sometimes have significant contents of expensive alloying elements such as Co or Ni, their use is only conceivable in highly stressed areas of components. For this purpose, the weldability with conventional alloys such as high-alloy austenitic steels must be investigated. In addition to the resulting microstructure, the mechanical properties are also fundamental for the usability of HEAs in DMWs. For this purpose, TIG welds of CoCrFeMnNi HEA (cold rolled and recrystallized state) with AISI 304 austenitic steel are investigated. These mechanical properties are analyzed in this work by means of tensile tests and local hardness measurement. The local strain behavior of the welded joints is also characterized by means of Digital Image Correlation (DIC). The results of the local hardness measurement show a clear influence of the initial condition of the HEA on the HAZ. Thus, the HEA in the cold-rolled condition shows a clear softening because of recrystallization processes in the HAZ. On the other hand, there is no influence on the hardness of the weld metal, which is approx. 200 HV0.1 in both cases. The tensile tests show a consistent failure of the weld in the weld metal. However, regardless of the HEA condition, strengths in the range of the recrystallized HEA (RM ~ 550–600 MPa) are achieved, although with significantly reduced fracture elongations. T2 - International Conference on High-Entropy Materials (ICHEM 2023) CY - Knoxville, TN, USA DA - 18.06.2023 KW - Multi-principal element alloys KW - Welding KW - Mechanical properties KW - Dissimilar metal weld KW - Digital image correlation PY - 2023 AN - OPUS4-57713 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weinel, Kristina T1 - Damage induced by electric field of gold microparticles on silicon oxide substrate in the scanning electron microscope N2 - 1. Introduction A normally unwanted process that can arise when converging an electron beam onto, e.g. microparticles, has been called "damage induced by electric field" (DIEF) [1]. By DIEF, the convergent electron beam (CEB) imparts a high amount of energy to the microparticle locally and strongly interacts with its atoms. At a specific current density J, which can be controlled by the convergence angle α, the irradiated material begins to transform. The phenomenon of expelling nanomaterial from microparticles under the influence of a convergent electron beam (CB) in a transmission electron microscope (TEM) has been largely studied [2]. Several types of nanoparticles (NPs) have been observed for different metallic materials and metal oxides after specific CB protocols (P) in the TEM. Thus, DIEF can be used as a promising synthesis method controlled changes of micrometric material to create new nanometric material compositions and morphologies. While these reactions have been observed in situ at the high acceleration voltages associated with TEM, it remains unclear whether the SEM can also be used to fabricate NPs via DIEF. In contrast to TEM there is no possibility to statically convert the electron beam to a range of α to reach the needed J as in TEM. Instead, the scanning parameters and the magnification can be manipulated so as to find an integrated J. Considering that the scanning electron microscope (SEM) is easier to use, more accessible and cheaper than a TEM, here we explore the possibility to transfer the concepts of DIEF known to operate in the TEM for in situ NP generation SEM. 2. Objectives The main goal is to determine whether DIEF can be translated to the SEM perform to controlled in situ fabrication of nanoparticles from microparticles, using gold microparticles on amorphous SiO substrate as precursors. We determine what experimental parameters must be taken into account to create SEM-based CBPs for NP creation in the SEM with these materials. 3. Materials & methods Gold microparticles with diameter of around 1 to 3 µm were deposited on electron transparent amorphous SiO/SiO2 substrate. Using a convergent electron beam protocol (CBP) in a scanning electron microscope (SEM) at an acceleration voltage of 30 kV, the gold microparticles were irradiated until a production of NPs takes place as shown in figure 1. The beam current varied between 16 and 23 nA. 4. Results Depending on the CBP parameters, either only Au NPs or a mixture of Au and Si NPs are produced. The particle size ranges from a few nm up to 100 nm, and it depends on the distance of the NP to the initial position of the microparticle. Further beam parameters such as the dwell time, the effective irradiated volume and particle size determine whether NPs are produced or if the microparticles only are expelled from the substrate without reacting. 5. Conclusion The SEM can be used as an instrument for synthesizing nanomaterials via DIEF. Different CBP protocols can be applied for obtaining either gold nanoparticles or silicon + gold nanoparticles T2 - Microscopy Conference CY - Darmstadt, Germany DA - 26.02.2023 KW - Scanning electron microscopy (SEM) KW - Gold nanoparticles KW - Electron beam induced modification PY - 2023 AN - OPUS4-58261 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weinel, Kristina T1 - Complex artificial features on a TEM transparent membrane N2 - The phenomenon of expelling nanomaterial from microparticles of different materials, such as Au, WO3 or B2O3 under the influence of a convergent electron beam (CB) of a transmission electron microscope (TEM) was reviewed by Ignacio Gonzalez-Martinez [1]. Converging the e-beam in a TEM means that a high amount of energy enters the microparticle at a very local place and interact with the matter. Obviously, during the convergent beam protocol, no imaging with the electron beam is possible, but at the end, nanoparticles with different appearances lie down next to the microparticle while its size is reduced. Hence, there is a blind spot in the observation, which we want to fill, as we want to help clarify the nature of the expelling phenomenon. One hypothesis that explains the phenomenon is the so-called damage (of the microparticle) induced by an electric field (DIEF). Within this theory, the material is ionized and expelled in form of ionic waves. Our aim is therefore to fabricate specimens with artificial microlandscapes, as schematically exemplified in figure 1a), using the focused ion beam (FIB) and micromanipulators, as experimental setups to follow the paths of the expelled material. As a first step towards the fabrication of such specimen, we make experimental feasibility studies for each fabrication method, FIB structuring with Ga+ ion beam and micromanipulated microparticle deposition. Bridges (gray regions in Fig. 1) are created by milling a commercially available electron transparent membrane (silicon oxide or carbon) of a Cu-TEM grid. Platinum or carbon walls (blue features in Fig. 1) are built to stand on those bridges. Microparticles (yellow sphere in Fig. 1) of gold or other material are deposited in the center of the bridges. Figure 2a) shows four square holes (black area) and between them the residual silicon oxide membrane bridges (dark grey). On top of the bridges, walls (light grey) are deposited. The width of the bridges is different, the walls overlap the holes as well as the distance between the walls is very small, so these and other parameters need to be optimized. Figure 2b) shows a square hole (black) with bridges (white) on the right side on top of a carbon membrane (grey). There are still some obstacles which needs to be eliminated. For instance, the deposition process of the walls is not reliable as visible at the wall on top where a hole arises instead of a wall. These studies are still in progress and the results are further discussed in terms of the applicability for the DIEF experiment in the TEM. T2 - 4th EuFN and FIT4NANO Joint Workshop / Meeting CY - Vienna, Austria DA - 27.09.2021 KW - Transmission electron microscope (TEM) KW - Sample preparation KW - Micromanipulation KW - Focussed ion beam growth KW - Nano-landscape PY - 2021 AN - OPUS4-58259 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agudo Jácome, Leonardo T1 - Characterization of dislocation networks N2 - The presentation shows how the three-dimensional quantification of dislocations and their characteristic features, e.g. Burgers vector, line direction, dislocation density, is carried out at the transmission electron microscope in scanning mode (STEM) at Division 5.1 at BAM. Exemplarily, the methods are shown for Ni-base superalloy single crystals, for which a short introduction is given using further TEM techniques. Additional examples on low angle grain boundaries, nucleation of oxides at dislocations and interaction of dislocations and carbides are shown. The content of the presentation was addapted, aiming at scientists who work within the DFG Priority Programme 1713 "Strong coupling of thermo-chemical and thermo-mechanical states in applied materials". T2 - SPP 1713: Focus Group Meeting Experiments CY - Berlin, Germany DA - 27.06.2016 KW - Dislocation KW - Transmission electron microscopy KW - Three-dimensional (3D) characterization KW - Ni-base superalloy KW - Creep PY - 2016 AN - OPUS4-40278 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wagner, Sabine T1 - Integrating fluorescent molecularly imprinted polymer (MIP) sensor particles with a modular microfluidic platform for the detection of the herbicide 2,4-D N2 - 2,4-Dichlorophenoxyacetic acid (2,4-D) is an important and well-known herbicide that is widely used in agriculture because of its advantages to regulate plant growth.1 However, the use of large quantities of the treated plants as animal feed leads to residues in meat, milk and eggs. Furthermore, the herbicide can drain off and contaminate ground and drinking water. The ingestion of 2,4-D-contaminated food and water can cause damage to the inner organs of humans and animals, e.g., the kidneys and the liver. Analytical assays based on molecularly imprinted polymers (MIPs) have emerged as a valuable tool in the field of environmental analysis due to the low production costs, high stability, format adaptability and the possibility to imprint—and thus their ability to recognize—a wide variety of target analytes. Regarding optical sensing technologies, however, MIPs have only been used in considerably few applications, especially in fluorescence sensors. This limitation is basically because the incorporation of a fluorescently responding moiety into a polymer matrix is challenging. One way to overcome this limitation is to use tailor-made fluorescent indicator monomers or cross-linkers for direct transfer of the binding event into an optical signal and to coat the MIP via reversible addition-fragmentation chain transfer (RAFT) polymerization as a thin layer onto the surface of silica nanoparticles as primary sensing element. Here, we present the response behaviour of fluorescent MIP sensor particles in terms of sensitivity for 2,4-D detection (the so-called imprinting factor), discrimination ability against structurally similar compounds (the discrimination factor) and performance in a phase-transfer assay (PTA) on chip, i.e., the implementation of the assay into a microfluidic chip environment, offering a novel simple and rapid way for the detection of herbicides in water. T2 - GSSMIP2017 CY - Porto, Portugal DA - 08.06.2017 KW - 2,4-Dichlorophenoxyacetic acid KW - Molecularly imprinted polymers KW - Microfluidic device PY - 2017 AN - OPUS4-40582 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agudo Jácome, Leonardo T1 - Experimental study on M23C6 nucleation and growth mechanisms in Ni-base superalloy single crystals N2 - The addition of carbon to Ni-base superalloy single crystals has been increasingly carried out to improve low angle grain boundary (LAGB) resistance and castability. Consequently, the precipitation of carbides is highly probable during long-term application of components subjected to higher temperatures (> 1000 °C). While the view on the role of carbides as strengthening or detrimental is polemical, their inevitable increased presence in carbon-doped alloys must be addressed. In the present work, the evolution of M23C6 carbides forming in the commercial grade Ni-base superalloy LEK 94 during high-temperature and low-stress creep exposure is assessed. Although carbon is not intentionally added to the LEK 94 alloy, it admits up to 0.1 at. %, which together with the high content of M23C6-forming transition metals, leads to their precipitation. The precipitation is induced here during creep experiments at 1020 °C and a nominal applied stress of 160 MPa along [001]. The correlation of precipitation and external load is carried out by evaluating the carbides in the gage section of parallel and circularly notched cylindrical samples, as well as in their heads. Characterization is made by transmission electron microscopy (TEM). Although primary MC carbides form mostly in interdendritic regions during casting, high temperature exposure induces M23C6 carbide nucleation especially in the γ phase of dendritic regions, where a stronger partitioning of refractory elements is present. The carbides have a needle shape with their main axis on 〈100〉 and a cube-on-cube orientation relationship. They present incoherent {100} facets along their elongated region and semi-coherent {111} facets at their ends. Their nucleation and growth mechanisms are discussed based on microstructural observation under different experimental conditions. T2 - Modelling and Simulation of Superalloys. International Workshop. CY - Bochum, Germany DA - 29.03.2017 KW - Ni-base superalloy KW - Single cystal KW - Creep KW - Carbide KW - Scanning transmission electron microscopy (STEM) PY - 2017 AN - OPUS4-40249 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Welding of high-entropy alloys - New material concept vs. old challenges N2 - HEAs represent a relatively new class of materials. The the alloy concept is fundamentally different from the most conventional materials and alloys that are used today. Recently, the focus of HEA designs is more application-based. For that purpose, the elements of interest are carefully selected and multiple phases as well as micro-structures are deliberately adjusted. Currently, only limited attention has been paid to weldability of HEA. This encompasses possible effects on metallurgy and its influence on the desired properties. It remains open if welding causes e.g. considerable number of intermetallic phases or segregations and their effect on weld joint properties. For that reason, the scope of this study is to summarize already available studies on welding of HEAs with respect to the HEA-type, the applied welding process and its influence on the weld joint properties. T2 - IIW Annual Assembly, Meeting of Commission II-A CY - Online meeting DA - 20.07.2020 KW - High-entropy alloy KW - Welding KW - Review PY - 2020 AN - OPUS4-51116 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fantin, Andrea A1 - Orazio Lepore, G. A1 - Manzoni, Anna Maria A1 - Kasatikov, S. A1 - Scherb, T. A1 - Huthwelker, T. A1 - d'Acapito, F. A1 - Schumacher, G. T1 - Short-range chemical order and local lattice distortion in a compositionally complex alloy N2 - This work presents an X-ray absorption spectroscopy study on a single-phase state of the Al8Cr17Co17Cu8Fe17Ni33 compositionally complex alloy, focused on the local crystal structure around each alloying element. The comparison of 1st shell bond lengths, obtained by the analysis of extended X-ray absorption fine structure (EXAFS) measured at the K-edges of each alloying element, indicates that Al8Cr17Co17Cu8Fe17Ni33 crystallizes in a distorted arrangement of an fcc lattice. A modest bond length dependence of the alloying elements with increasing atomic number is observed, with minima and maxima at Cr/Co, and Al/Cu, respectively. 1st shell bond lengths spread over ~0.03 Å; consequently, such variations cannot result in lattice distortions greater than ~0.04 Å. EXAFS results clearly indicate short-range order in the alloy: pairing of Al with Ni and Cu is favored, correlating well with a g’ precipitate composition (Al-Ni-Cu rich) reported in previous work, while Al-Cr bonding is unfavored and no Al-Al pairs are observed. Electronic structure information was obtained through comparison between near-edge regions of alloying Elements and corresponding pure metals. Intensity comparison of K-edge features agree with a charge variation of p states in Al8Cr17Co17Cu8Fe17Ni33, where Ni and Cu act as p states electron acceptors, suggesting an orbital hybridization with Al, responsible for a shrinkage in Al metallic radius in the alloy by 0.17 Å. KW - High entropy alloys KW - EXAFS KW - Compositionally complex alloys PY - 2020 DO - https://doi.org/10.1016/j.actamat.2020.04.034 VL - 193 SP - 329 EP - 337 PB - Elsevier Ltd. AN - OPUS4-50830 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Manzoni, Anna Maria A1 - Glatzel, U. ED - Buschow, K.H.J. ED - Flemings, M.C. ED - Kramer, E.J. ED - Veyssière, P. ED - Cahn, R.W. ED - Ilschner, B. ED - Mahajan, S. T1 - High-Entropy Alloys: Balancing Strength and Ductility at Room Temperature N2 - A new race for high performance structural materials has started since the discovery of high entropy alloys at the beginning of the 21st century. The possible combination of several elements in an, until then, unknown composition space opened the ground for discovering new materials. Solid solution strengthening remains the most prominent mechanisms that is active in this family of materials, but it is supported by all other strengthening mechanism on the path to better and better performing materials. Chemical, thermal and mechanical approaches are combined to optimize these alloys. Optimum performances can be reached by using a high number of different strengthening mechanisms, induced both by composition and processing. The most prominent with composition induced mechanism is precipitation hardening, and on the processing side it is cold working such as cold-rolling, torsion or extrusion. The contribution uses tensile test data at room temperature solely for comparison – high temperature and cryogenic data are omitted because it would lead beyond the scope of this manuscript. KW - High entropy alloys KW - Compositionally complex alloys PY - 2020 DO - https://doi.org/10.1016/B978-0-12-803581-8.11774-6 PB - Elsevier Inc. AN - OPUS4-50575 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Suárez Ocano, Patricia T1 - Microstructural characterization of the AlMo 0.5 NbTa 0.5 ZrTi refractory complex concentrated alloy N2 - A set of some unexpected and interesting microstructures has put the so-called complex concentrated alloys (CCAs) in the eye of the scientific community and the AlMo0.5NbTa0.5TiZr refractory (r)CCA, aimed at substituting Ni-base superalloys in gas turbine applications, belongs to this alloy family. The AlMo0.5NbTa0.5TiZr rCCA was studied by SEM, EDX, EBSD and TEM, showing the presence of a nanoscopic basket-wave structure inside the grains, with two BCC phases. Additionally, thermodynamic calculations on the AlMo0.5NbTa0.5TiZr alloy were done with two different proprietary databases that anticipate two BCC-disordered phases with distinct constitutions as well as an HCP phase. T2 - Symposium on Advanced Mechanical and Microstructural Characterization of High-Entropy Alloys CY - Bochum, Germany DA - 03.02.2020 KW - High Entropy Alloy KW - EBSD KW - Microstructure Characterization PY - 2020 AN - OPUS4-50729 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sonnenburg, Elke T1 - Präparation, Kontrastierung und Darstellung des Gefüges von additiv gefertigtem austenitischem Stahl 316L N2 - Der weit verbreitete austenitische Stahl 316L soll auch mittels additiver Fertigung verarbeitet werden (316L-AM). Zur Entwicklung optimaler Aufbauverfahren ist ein detailliertes Verständnis des Gefüges notwendig. Das additiv aufgebaute Gefüge zeigt eine Mikrostruktur, die geprägt ist von sehr hohen Abkühlraten und gerichtetem Kornwachstum. Mittels klassischer Metallographie können die Charakteristika des Gefüges wie Körner, Subkörner und Schmelzlinien sichtbar gemacht werden. Mittels EBSD werden Kristallorientierungen ermittelt und bildhaft aufbereitet. Die Feinstruktur der Körner wird im REM in der Übersicht aufgelöst. Erst im TEM kann bei hoher Vergrößerung die Natur der Zellstruktur quantitativ ermittelt werden. T2 - Metallographie 2020 CY - Online meeting DA - 16.09.2020 KW - Präparation KW - Kontrastierung KW - Additiv gefertigter Stahl PY - 2020 AN - OPUS4-51244 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gawlitza, Kornelia T1 - Using Dual Fluorescent Molecularly Imprinted Particles Coupled with a Miniaturized Opto-Microfluidic Platform for On-Site Detection of Perfluoroalkyl Carboxylic Acids N2 - Per- and polyfluoroalkyl substances (PFAS) are a group of synthetic organofluorine chemicals widely used in the production of various materials, including firefighting foams, adhesives, and coatings that resist stains and oil. In recent years, PFAS have gained attention as emerging environmental contaminants, with particular emphasis on perfluoroalkyl carboxylic acids (PFCAs), the most common type of PFAS. PFCAs are defined by a fully fluorinated carbon chain and a charged carboxylic acid group. They have been classified as Substances of Very High Concern and included in the REACH Candidate List due to their persistence, resistance to biodegradation, and toxicological impacts. Traditional methods for analyzing PFCAs, like GC-MS, HRMS, and HPLC-based techniques, are time-consuming, non-portable, expensive, and require specialized expertise. On the other hand, fluorescence assays offer a user-friendly, portable, and cost-effective alternative with high sensitivity and quick results, particularly when the binding of the analyte causes a specific increase in the probe’s fluorescence. Combining these probes with a carrier platform and a miniaturized optofluidic device presents a promising approach for PFCA monitoring. In this study, a new guanidine BODIPY fluorescent indicator monomer was synthesized, characterized, and incorporated into a molecularly imprinted polymer (MIP) designed for the specific detection of perfluorooctanoic acid (PFOA). The MIP layer was formed on silica core nanoparticles doped with tris(bipyridine)ruthenium(II) chloride, serving as an optical internal reference for calibration-free assays. In combination with an extraction step prior to sample analysis, this system enables selective and reliable detection of PFCAs in surface water samples, minimizing interference from competing substances, matrix effects, and other factors. When integrated into an opto-microfluidic setup, the assay provided a compact, user-friendly detection system capable of detecting micromolar levels of PFOA in under 15 minutes from surface water samples. T2 - ANAKON2025 CY - Leipzig, Germany DA - 10.03.2025 KW - Perfluorooctanoic Acid (PFOA) KW - On-site detection KW - Fluorescence KW - Microfluidics KW - Molecularly Imprinted Polymers PY - 2025 AN - OPUS4-62712 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Manzoni, Anna Maria T1 - High temperature oxidation of the CrFeNi medium entropy alloy N2 - The oxidation behaviour of any alloy is a key issue which determines whether this material is suited for application. In this study, a single-phase equiatomic CrFeNi alloy was exposed to synthetic air at 1000 - 1100 °C for 24 - 1000 h and compared to 316L steel. The oxidation rate of CrFeNi was parabolic at the lower temperatures 1000 °C and 1050 °C, but at 1100 °C a first breakaway occurred after 4 h of exposure. In all cases, the oxide scales were found to partially spall off. As expected, Cr diffuses outwards to form a Cr2O3 layer at the gas/oxide interface. A thin layer of (Cr, Fe, Ni)3O4 is identified at the oxide/alloy interface. The CrFeNi alloy does not show any catastrophic oxidation behaviour at the investigated conditions unlike the 316L alloy, which contains more Mn and Fe. T2 - MSE 2024 CY - Darmstadt, Germany DA - 24.08.2024 KW - Corrosion KW - Medium entropy alloy KW - Scanning electron microscopy PY - 2024 AN - OPUS4-62434 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weinel, Kristina T1 - Damage induced by electric field of microparticles in the electron microscope N2 - Damage induced by electric field (DIEF) that happens in the transmission electron microscope (TEM) when converging the electron beam (e-beam) on microparticles (MPs) can be used to synthesis new nanomaterial and nanomaterial compositions. The research questions are to clarify the limits and possibilities of the method regarding materials that can be produced, systems to which it is applicable and working beam parameters. Synthesis of nano-objects from microparticles using DIEF in TEM could be shown for different materials. Additionally, DIEF using the e-beam in a scanning electron microscope (SEM) can also be used to synthesis nano-objects. A deeper material analysis of this nano-objects was done using TEM and shows that the material of the nanoparticles (NPs) can be gold or/and silicon. Furthermore, the size of the NPs depends on the distance to the center of DIEF whereby the larger NPs are closer to the center. The areas of gold NPs are promising candidates for plasmonic or photonic devices for energy storage or transport. T2 - PhD-Day 2022 CY - Berlin, Germany DA - 06.09.2022 KW - Electron microscopy KW - Electron beam induced modification KW - Gold nanoparticles PY - 2022 AN - OPUS4-58264 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Manzoni, Anna Maria T1 - A decade of cube optimization in the Al- Co-Cr-Fe-Ni-Ti high entropy family N2 - The multi-phase approach has proven to widen the application properties of high entropy alloys. After a decade of testing different alloys in the Al-Co-Cr-Cu-Fe-Ni-Ti family the Al10Co25Cr8Fe15Ni36Ti6 was found to be a solid base for more fine-tuned microstructural optimization. Following the example of superalloys, the Al10Co25Cr8Fe15Ni36Ti6 alloy aims for a γ/γ' microstructures in order to guarantee a good microstructural stability at high temperatures. The shape and volume fraction of the γ' particles is known to influence the mechanical properties of superalloys, and they do so in the high entropy family as well [1]. Shape, misfit and creep properties of several modified versions of the Al10Co25Cr8Fe15Ni36Ti6 alloy are compared and discussed in this talk. T2 - Department seminar National Chung Hsing University CY - Taichung, Taiwan DA - 15.11.2023 KW - High entropy alloys KW - Transmission electron microscopy KW - X-ray diffraction KW - Creep KW - Phase analysis PY - 2023 AN - OPUS4-58979 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agudo Jácome, Leonardo T1 - The Al4-xZr5(Ox-y) Trojan horse in the AlMo0.5NbTiTa0.5Zr refractory high entropy superalloy N2 - Unlike conventional alloys, which typically consist of one main element, high-entropy alloys (HEAs) contain five or more principal elements, which broaden chemical complexity and with it a realm of synergistic mechanisms. The AlMo0.5NbTa0.5TiZr HEA initiated a subclass of Al-containing refractory (r)HEAs that has recently drawn attention [2]. The alloy has a superalloy-resembling B2/bcc nanostructure, which inspired its name refractory high entropy superalloy (RSA). With high-temperature (HT) compressive strengths beyond conventional Ni-based superalloys, this nanostructure could be used for improved HT structural applications. However, in the application-relevant HT regime the Al-Zr-rich B2 phase decomposes to form a hexagonal Al-Zr-based intermetallic (Al4-xZr5; x: 0..1) [3,4]. This work explores the fascinating yet fatal micromechanisms associated to this phase transformation, in the context of creep, annealing and oxidation experiments performed between 800 and 1200 °C. The material was produced by arc-melting and heat treatment in argon, which lead to grain boundaries decorated with up to 7%. Interrupted constant-load creep tests were performed under vacuum (at 10-4 Pa), at 900–1100 °C with external tensile stresses of 30–120 MPa. Oxidation experiments were separately conducted for 24 hours at 800 and 1000 °C in both dry (21% O2 + 79% N2) and humid (8% O2 + 74% N2 + 18% H2O) air. After the experiments, the samples were characterized by X-ray diffraction, scanning electron microscopy and transmission electron microscopy to reveal degradation mechanisms. Crystallographic texture, orientation relationships and stabilization of an oxygen-containing iso structure (Al4-xZr5(Ox-y); y: 0..x) of the Al-Zr-rich intermetallic are found and discussed. T2 - BCC Superalloy Network Opening Workshop CY - Reutte, Austria DA - 08.02.2024 KW - High entropy alloy KW - Superalloy KW - Degradation KW - Electron microscopy KW - Microstructure PY - 2024 AN - OPUS4-59833 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Manzoni, Anna Maria T1 - Corrosion in the Co-Cr-Fe-Ni high entropy alloy family N2 - While a lage amount of research on high entropy alloys is oriented towards mechanical properties and the microstructural improvement it is also necessary to keep an eye on the environment that potential application materials will be submitted to. The Co-Cr-Fe-Ni based high entropy family has shown great potential over the years of high entropy research and some candidate alloys are chosen for an insight into their corrosion behaviour. Several atmospheres are studied, i.e. O2, H2O, SO2 and a mix thereof in argon as well as synthetic air. Just as for classic alloys, the chromium is the most important element in terms of protection agains further corrosion. The addition of manganese, as in case of the “Cantor alloy” CrMnFeCoNi, overpasses Cr when it comes to oxygen affinity and thus counteracts the layer formation of Cr2O3. Even without Mn, a temperature chosen too high will also affect the formation of the chromium oxide layer and spall it off, annulling its protective potential. We can also observe how trace elements influence the layer formation. These effects and their mechanisms will be discussed for the alloys CrFeNi, CoCrNi, CrMnFeCoNi and variations of Al10Co25Cr8Fe15Ni36Ti6 using a combination of electron microscopy, thermodynamic calculations and x-ray diffraction. T2 - MRS-T International Conference CY - Hsinchu, Taiwan DA - 17.11.2023 KW - Corrosion KW - Scanning electron microscopy KW - Mixed gas atmosphere PY - 2023 AN - OPUS4-58980 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weinel, Kristina T1 - Fabrication of 2D assemblies of disordered gold nanoparticles and investigation of localized surface plasmon resonances N2 - Interaction of electromagnetic waves, such as electron beams or light, with conductive material can lead to localized surface plasmon resonances (LSPRs) where the incoming energy can be deposited in a collective excitation of electrons of the conduction band, which in turn can result in coherent localized plasmon oscillations. LSPR in metallic nanostructures, such as nanoparticles (NPs), which are sensitive to geometry, material composition and environment, are currently utilized in a wide range of applications, such as surface-enhanced Raman spectroscopy, plasmonic wave guides, improved solar cells, on-chip particle accelerators and nanoantennas. A host of studies that focus on plasmonic NPs ranging from single NPs with several shapes (cubic, spherical, tetrahedral) over 1D assemblies of NPs such as chains, to ordered 2D assemblies of NPs show an increase of the complexity regarding the hybridization behavior of LSPRs eventually lead to delocalized Surface Plasmons. Furthermore, Anderson predicted in 1977 the absence of diffusion or delocalization of waves in disordered systems, which has been discussed as the underlying mechanism for LSPRs localization in disordered metallic thin films and ultrathin 2D networks. Our aim is to further develop these studies on the surface plasmon localization in disordered structures by (1) developing a novel NPs assembly fabrication method that allows fabricating disordered assemblies of NPs of a wide range of NPs sizes, and (2) probing the LSPR with high-resolution electron energy-loss spectroscopy (EELS). Moreover, the dominant dipolar interaction between the NPs, also facilitates an efficient numerical modeling of these systems, which in comparison with the experiments allows for an in-depth study of the impact of various geometric parameters as well as retardation and life-time damping on the observed localization behavior. To synthesize 2D disordered assemblies of gold NPs on a TEM transparent silicon oxide substrate, a new synthesis routine was developed. This procedure is based on sublimation and redeposition of a gold microparticle precursor induced by an electron beam in a scanning electron microscope (SEM) operated at 30 kV. To characterize the assembly of synthesized NPs in terms of size, shape and spreading over the substrate, TEM measurements were conducted subsequently. To study LSPRs experimentally, EELS in scanning transmission electron microscopy (STEM) mode was carried out. The numerical modelling of LSPRs was performed using a self-consistent dipole model. The synthesized 2D disordered gold NPs assemblies exhibit a gradient in the NPs mean size, which ranges from 100 nm close to the precursor location down to 2 nm at a distance of more than 20 µm from the precursor location. Additionally, the interparticle distance between the gold NPs increases with increasing distance to the precursor location. The experimental investigation as well as the numerical simulation of the LSPRs demonstrate a localization behavior that decreases toward larger energies, which is driven by the disorder of the NPs assembly (mainly the random particle distance). That localization behavior stays in contrast to what was found in ultrathin 2D gold networks showing increasing of localization towards higher LSPRs energies. By varying the geometric parameters of the NPs assembly in the simulation, we could identify the NPs thickness as the parameter, that determines the energy-dependence of the localization. Specifically, a critical thickness of approx. 10 nm separates the two localization regimes, which correlates to the energy of the dipole mode resonance crucially depending on the thickness of the NPs. 2D disordered assemblies of gold NPs of a wide range of NPs sizes and distances can be synthesized directly on thin substrates facilitating structural characterization and EELS measurements in a TEM. It could be shown that such assemblies exhibit LSPRs with a localization behavior that may be tuned by the NPs sizes (including thickness) and interparticle distances. The proposed synthesis of random NPs assemblies opens new avenues for fundamental studies on Anderson localization in disordered plasmonic structures as well as its applications such as surface-enhanced Raman spectroscopy where localization behavior must be tuned to specific wave lengths. T2 - 17th European Microscopy Congress (EMC 2024) CY - Copenhagen, Denmark DA - 26.08.2024 KW - Transmission electron microscopy KW - Scanning electron microscopy KW - Localized surface plasmon resonances KW - Gold nanoparticle synthesis KW - Disordered assemblies PY - 2024 AN - OPUS4-60947 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gawlitza, Kornelia T1 - On-Site Detection of PFAAs with Dual Fluorescent MIPs Coupled to a Miniaturized Microfluidics Platform N2 - Per- and polyfluoroalkyl substances (PFAS) represent a class of synthetic organofluorine chemicals extensively utilized in the manufacturing of various materials such as firefighting foams, adhesives, and stain- and oil-resistant coatings. In recent years, PFAS have been considered as emerging environmental contaminants, with particular focus on perfluoroalkyl carboxylic acids (PFCAs), the most prevalent type among PFAS. PFCAs are characterized by a fully fluorinated carbon backbone and a charged carboxylic acid headgroup. Notably, they have been designated as Substances of Very High Concern and added to the REACH Candidate List due to their persistence in the environment, non-biodegradability and toxicological effects. Conventional techniques for the analysis of PFCA, such as GC-MS, HRMS and HPLC-based methods, are laborious, not portable, costly and require skilled personnel. In contrast, fluorescence assays can be designed as easy-to-operate, portable and cost-effective methods with high sensitivity and fast response, especially when analyte binding leads to a specific increase of a probe’s emission. Integration of such probes with a carrier platform and a miniaturized optofluidic device affords a promising alternative for PFCA monitoring. Here, a novel guanidine BODIPY fluorescent indicator monomer has been synthesized, characterized, and incorporated into a molecularly imprinted polymer (MIP) for the specific detection of perfluorooctanoic acid (PFOA). The MIP layer was formed on tris(bipyridine)ruthenium(II) chloride doped silica core particles for optical internal reference and calibration-free assays. Such system allows selective and reliable detection of PFCA from surface water samples, with minimum interference by competitors, matrix effects and other factors. Integration of the assay into an opto-microfluidic setup resulted in a miniaturized and easy-to-operate detection system allowing for micromolar detection of PFOA in less than 15 minutes from surface water sample. T2 - MIP2024: The 12th International Conference on Molecular Imprinting CY - Verona, Italy DA - 18.06.2024 KW - Sensor KW - PFAS KW - Molecularly imprinted polymers KW - Guanidine receptor KW - BODIPY PY - 2024 AN - OPUS4-60438 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Manzoni, Anna Maria T1 - Two decades of cuboids in high entropy alloys N2 - One of the original concepts of high entropy alloys was the use of single-phase alloys that were strengthened by the presence of many different main elements. After some years of research, it was found that this strengthening could be enhanced further by the introduction of a carefully chosen second phase that has a connection to the matrix phase. A most suitable combination is the combination of a ductile matrix phase with a disordered structure and an intermetallic precipitation phase that is coherent to the matrix. The most well-known example is the gamma-gammaprime morphology that is known from Ni-base superalloys, but it is not the only one. Combination of fcc-B2 or bcc-B2 have been discovered and optimized in several alloys and they lead the materials to beautiful microstructures with admirable properties. This talk presents the different types of cuboid formations in HEAs that have been presented in the last two decades. T2 - 32nd International Materials Research Congress - IMRC 2024 CY - Cancun, Mexico DA - 18.08.2024 KW - High entropy alloys KW - Chemically complex materials KW - Transmission electron microscopy PY - 2024 AN - OPUS4-60935 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winckelmann, Alexander T1 - Fluorine Depth Profiling in Lithium-Ion Battery Materials by GD-OES N2 - Lithium-ion batteries are a key technology for tackling challenges in energy and climate crisis, but up to 30 % are discarded right after production. Quality is closely related to the homogeneity of the used materials and coatings. Fluorine compounds, both in the polymer and from degradation of the electrolyte, are of special interest for the formation and aging of LIBs. Glow-discharge optical emission spectroscopy (GD-OES) emerged as a fast and convenient method for depth-profiling of battery materials. However, fluorine remains a spectroscopic challenge due to a high excitation energy and only few strong emission lines in the UV/Vis spectral range. We investigated the partial substitution of argon with neon in the plasma gas. The main emission line at 685.603 nm was monitored by both photo multiplier tube (PMT) with Czerny-Turner monochromator at 20 µm slit-size, and charge-coupled device (CCD) with 1200 lines/mm grating. For calibration, we used a set of hot-pressed copper cylinders with varying calcium fluoride amount fraction, ranging from 1.6 % to 4.4 %. Plasma gas mixtures with a mole fraction of 5 %, 10 % and 20 % neon in argon were used. Sensitivity in comparison to pure argon was increased by factor 4, 7 and 14, respectively. In general, PMT detection was more sensitive than CCD. As expected, sputter rates decreased with higher neon content in the plasma gas. Depth-profiling of the cathodes was performed in pulsed mode at constant voltage and pressure, which resulted in stable plasma conditions. We achieve matrix-independent quantitative information on fluorine distribution by correction based on sputter rates. This advancement in GD-OES provides a more accurate analytical approach for evaluating the homogeneity of lithium-ion battery materials, potentially leading to more sustainable and cost-effective manufacturing processes. T2 - 6th International Glow Discharge Spectroscopy Symposium CY - Liverpool, United Kingdom DA - 21.04.2024 KW - Lithium Ion Batteries KW - GD-OES KW - depth-profiling KW - fluorine PY - 2024 AN - OPUS4-60200 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Prabhakara, Prathik T1 - Ein synergistischer Ansatz zur Charakterisierung anisotroper Materialien mit Hilfe von Ultraschall und Mikrostrukturanalyse N2 - Es wird eine Studie zur Charakterisierung eines anisotropen Stahls vorgestellt, bei der Ultraschalluntersuchungen mit Mikrostrukturanalysen verbunden werden. Das Material weist hohe Festigkeit und Korrosionsbeständigkeit auf, zugleich ist mit anisotropen Eigenschaften die mechanischen und betrieblichen Eigenschaften beeinflussen zu rechnen. Vorläufige Ergebnisse lassen vermuten, dass weitere Untersuchungen notwendig sind, um die Fähigkeiten und Grenzen des Materials genau zu bestimmen. Es wird ein systematischer Ansatz mit Array- Prüfköpfen, Time-of-Flight Diffraction (TOFD) Technik und mikrostrukturellen Untersuchungen angewendet, um die Wechselwirkung zwischen Anisotropie und Mikrostruktur des Stahls zu analysieren. Ultraschallprüfungen mit der TOFD-Technik und in Tauchtechnik liefern Einblicke in das anisotrope Verhalten des Werkstoffes, einschließlich entsprechenden Kornorientierung, Dämpfung und Schallgeschwindigkeitsvariation. Diese Messungen führen in Verbindung mit mikrostrukturellen Analysen zu einem tieferen Verständnis des Materialverhaltens. Unser Hauptziel ist es, ein Framework zu erstellen, welches die Ultraschallantwort anisotroper Materialien mit ihren mikroskopischen Struktureigenschaften verbindet. Die vorgestellte Methodik ermöglicht eine zerstörungsfreie und zügige Bewertung der Materialintegrität, was besonders bei der Anwendung von Hochleistungsmaterialien relevant ist. Durch diesen integrativen Ansatz werden verschiedener Charakterisierungsmethoden kombiniert, um ein umfassenderes Materialverständnis zu erreichen. T2 - DGZfP-Jahrestagung 2024 CY - Osnabrück, Germany DA - 06.05.2024 KW - Ultrasonic Testing KW - Material Characterization KW - Microstructure Analysis KW - Time-offlight Diffraction (TOFD) KW - Non-Destructive Testing PY - 2024 UR - https://www.ndt.net/?id=29535 AN - OPUS4-60980 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mujica Roncery, L. A1 - Agudo Jácome, Leonardo A1 - Aghajani, A. A1 - Theisen, W. A1 - Weber, S. T1 - Subsurface characterization of high-strength high-interstitial austenitic steels after impact wear N2 - The microstructure of the subsurface after impact wear of three high-strength high interstitial austenitic steels has been analysed using transmission electron microscopy (TEM) in alloys with C and N as interstitial elements. In all cases, a nanocrystalline region followed by a transition zone and a cold-worked area are present. Additionally, microhardness and nano-scratching tests were conducted to study the wear-related properties of the impact subsurface and the base material. The results of the microstructural analysis reveal that the following mechanisms are involved during impact wear: abrasion (ploughing), microcrack formation associated with contact fatigue, entrapment and adhesion of SiO2 particles. The analysis of the wear-related properties indicates that the subsurface acts as a self-protective layer that prevents the deterioration of the substrate. KW - Impact wear KW - TEM KW - Nano-scratch test KW - High interstitial austenitic steel PY - 2018 DO - https://doi.org/10.1016/j.wear.2018.02.016 SN - 0043-1648 VL - 402-403 SP - 137 EP - 147 PB - Elsevier B.V. CY - Amsterdam AN - OPUS4-44290 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Agudo Jácome, Leonardo A1 - Göbenli, G. A1 - Eggeler, G. ED - Göken, M. T1 - Transmission electron microscopy study of the microstructural evolution during high-temperature and low-stress (011) [01-1] shear creep deformation of the superalloy single crystal LEK 94 N2 - The present work describes the shear creep behavior of the superalloy LEK 94 at temperatures between 980 and 1050 °C and shear stresses between 50 and 140 MPa for loading on the macroscopic crystallographic shear system (MCSS) (011)[01-1]. The strain rate versus strain curves show short primary and extended secondary creep regimes. We find an apparent activation energy for creep of Qapp = 466 kJ/mol and a Norton-law stress exponent of n = 6. With scanning transmission electron microscopy, we characterize three material states that differ in temperature, applied stress, and accumulated strain/time. Rafting develops perpendicular to the maximum principal stress direction, gamma channels fill with dislocations, superdislocations cut gamma' particles, and dislocation networks form at gamma/gamma' interfaces. Our findings are in agreement with previous results for high-temperature and low-stress [001] and [110] tensile creep testing, and for shear creep testing of the superalloys CMSX-4 and CMSX-6 on the MCSSs (111)[01-1] and (001)[100]. The parameters that characterize the evolving gamma/gamma' microstructure and the evolving dislocation substructures depend on creep temperature, stress, strain, and time. KW - Dislocations KW - Microstructure KW - Scanning transmission electron microscopy (STEM) KW - Creep KW - Shear test PY - 2017 DO - https://doi.org/10.1557/jmr.2017.336 SN - 0884-2914 SN - 2044-5326 VL - 32 IS - 24 SP - 4491 EP - 4502 PB - Cambridge University Press CY - Cambrigde AN - OPUS4-43756 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schulz, Wencke T1 - Corrosion induced alloy sulfidation in a high-entropy alloy (HEA) N2 - To apply high-entropy alloys (HEA) of the CrMnFeCoNi family in challenging atmospheres, their degradation behavior under harsh environments needs to be investigated. Oxidation studies to HEAs have not been extensively investigated and most of them are concentrated on environments like synthetic air, laboratory air, CO/CO2, O2 and H2O atmospheres. Main corrosion products which were identified after aging times of up to 100 h are Mn2O3 (≤800°C) and Mn3O4 (≥800°C). Another corrosive medium in high temperature applications is SO2, which preferentially forms sulfides on commercial steels for example. These can be occurred both in the oxide layer and at the oxide/metal interface. For instance, on Fe-Cr based alloys sulfides (Cr5S6) were detected along grain boundaries and their number increases with exposure time and Cr-content in the alloy. These sulfides show an increased hardness, compared to the bulk alloy, and cause an embrittlement of the grain boundaries. This is a serious material degradation phenomenon, now addressed for the case of HEAs. In the present study metal sulfides were identified after corrosion of the HEA CrMnFeCoNi alloy in an Ar-0.5vol.%SO2 atmosphere at 800°C for 24 h, 48 h, 96 h and 192 h exposure time. After all three duration times, a thin non-protective Cr2O3 layer has formed at the oxide/alloy interface. At the gas side a thick Mn3O4 layer with local voids containing sulfur could be detected by SEM-EDS analysis. Furthermore, S precipitates could be detected in the bulk material near the surface. These sulfides were characterized in detail by scanning and transmission electron microscopy. Based on these results, a model for grain boundary sulfidation of high-entropy alloy CrMnFeCoNi is discussed. T2 - EUROMAT 2021 EUROPEAN CONGRESS AND EXHIBITION ON ADVANCED MATERIALS AND PROCESSES CY - Online meeting DA - 13.09.2021 KW - High-entropy alloys KW - High-temperature corrosion KW - Sulfidation KW - Chromium oxide KW - Manganese oxide PY - 2021 AN - OPUS4-53455 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Suárez Ocano, Patricia T1 - Creep Properties of the Refractory Chemically Complex AlMo 0.5 NbTa 0.5 TiZr Alloy N2 - The development of refractory CCAs has been explored for potential use in high temperature applications. An example of this is the AlMo0.5NbTa0.5TiZr alloy, which resembles the well-known γ/γ’ microstructure in Ni-Base superalloys with cuboidal particles embedded in a continuous matrix. The aim of this work is to evaluate the alloy’s mechanical behavior under tension in the temperature range 800-1000°C, by applying creep tests under vacuum (excluding oxidation effects). Some little temperature influence on minimum creep rate @ 1000 and 1100 °C was found and at a first glance, and Norton plots shows that deformation is probably both diffusion and dislocation controlled. However, further work is needed to stablish deformation and degradation micro mechanisms in the studied creep regime. T2 - SPP Kick-Off Meeting 2nd Phase CY - Online meeting DA - 14.04.2021 KW - Creep behavior KW - Chemically complex alloy KW - Microstructure PY - 2021 AN - OPUS4-53389 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agudo Jácome, Leonardo T1 - Revealing the Nature of Melt Pool Boundaries in Additively Manufactured Stainless Steel by Nano-sized Modulation N2 - Additive manufacturing (AM) of metallic alloys has gained momentum in the past decade for industrial applications. The microstructures of AM metallic alloys are complex and hierarchical from the macroscopic to the nanometer scale. When using laser-based powder bed fusion (L-PBF) process, two main microstructural features emerge at the nanoscale: the melt pool boundaries (MPB) and the solidification cellular substructure. Here, details of the MPB are revealed to clearly show the three-dimensional nature of MPBs with changes of cell growth of direction and their relation to their surrounding cellular substructure, as investigated by transmission electron microscopy (TEM) for L-PBF 316L austenitic stainless steel (cf. Figure 1). A hitherto unknown modulated substructure with a period of 21 nm is further discovered within cells as the result of a partial Ga+-focused ion beam-induced ferritic transformation of the austenite. Cell cores and cell boundaries differ notably regarding the modulated substructure. T2 - 3. Fachtagung Werkstoffe und Additive Fertigung 2022 CY - Dresden, Germany DA - 11.05.2022 KW - Additive manufacturing KW - Austenitic steel 316L KW - Melt pool boundary KW - Microstructural characterization KW - Transmission electron microscopy PY - 2022 AN - OPUS4-54836 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertin, Annabelle T1 - Endowing nanoparticles with orthogonal functionalities via core / shell / shell architecture N2 - Dual orthogonal functionality in a single material is highly desirable in many fields such as bio-imaging, sensing, coating or diagnostic and therapy. However, combining two different functionalities in a precise and controlled way is still a challenging task. Here we present how simply dual functional hybrid nanoparticles consisting of a silica core with a fluorescent and a thermoresponsive polymeric layers can be prepared. As a first step of this work, silica core particles were coated by a fluorescent layer using surface-initiated reversible addition-fragmentation chain transfer polymerization. Afterwards, the fluorescent silica nanoparticles were completely enclosed in a switchable protective coating made of thermoresponsive poly(N-isopropylacrylamide). The thermoresponsive poly(N-isopropylacrylamide) changes its properties with varying the surroundings temperature and this behavior is reversible and controllable. To the best of our knowledge these types of hybrid dual functional core-shell-shell nanoparticles have not yet been prepared, despite the prospect of many potential applications. T2 - World Congress on Living Polymerizations and Polymers - LPP16 CY - Budapest, Hungary DA - 29.05.2016 KW - Fluorescent and thermoresponsive nanoparticles KW - Core KW - Shell KW - Shell nanoparticles PY - 2016 AN - OPUS4-37367 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertin, Annabelle T1 - Endowing nanoparticles with orthogonal functionalities via core / shell / shell architecture N2 - Dual orthogonal functionality in a single material is highly desirable in many fields such as bio-imaging, sensing, coating or diagnostic and therapy. However, combining two different functionalities in a precise and controlled way is still a challenging task. Here we present how simply dual functional hybrid nanoparticles consisting of a silica core with a fluorescent and a thermoresponsive polymeric layers can be prepared. As a first step of this work, silica core particles were coated by a fluorescent layer using surface-initiated reversible addition-fragmentation chain transfer polymerization. Afterwards, the fluorescent silica nanoparticles were completely enclosed in a switchable protective coating made of thermoresponsive poly(N-isopropylacrylamide). The thermoresponsive poly(N-isopropylacrylamide) changes its properties with varying the surroundings temperature and this behavior is reversible and controllable. To the best of our knowledge these types of hybrid dual functional core-shell-shell nanoparticles have not yet been prepared, despite the prospect of many potential applications. T2 - 251st American Chemical Society National Meeting CY - San Diego, USA DA - 13.03.2016 KW - Fluorescent and thermoresponsive nanoparticles KW - Core / shell / shell / nanoparticles PY - 2016 AN - OPUS4-37370 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Payton, E. J. A1 - Agudo Jácome, Leonardo A1 - Nolze, Gert T1 - Phase Identification by Image Processing of EBSD Patterns N2 - Automated electron backscatter diffraction (EBSD) is generally unable to distinguish between multiple cubic phases in a specimen without additional information, such as that obtained by simultaneous energy dispersive X-ray spectroscopy (EDS). Small particles of phases with relatively similar compositions push the limits of phase identification using simultaneous EBSD and EDS, and a mismatch exists between the spatial resolutions of these two techniques due to them having different electron interaction volumes. In a recent paper, the present authors explored using backscatter detectors mounted on top of the EBSD detector to obtain atomic number (Z) contrast images that could be used for phase segmentation in cases where the results from the EBSD and EDS signals remain ambiguous. In the present work, we show that similar information can be obtained from the raw EBSD patterns themselves at higher spatial resolution than was obtained from the backscatter detectors, with the additional advantage of having no spatial mismatch between the data collection grids. KW - Phase identification KW - Backscattered electrons KW - EBSD KW - SEM PY - 2013 DO - https://doi.org/10.1017/S143192761300620X VL - 19 IS - Suppl. 2 SP - 842 EP - 843 AN - OPUS4-37985 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wagner, Sabine T1 - Integration of microspheres coated with fluorescent molecularly imprinted polymers with a fiber optic array for the detection of antibiotics N2 - The widespread use of antibiotics in livestock farming leads to trace residues in food products and wastewater, potentially entailing antimicrobial resistance in food-borne pathogens. The determination of antibiotics in aqueous environments and foodstuff is thus of major concern. Analytical assays based on molecularly imprinted polymers (MIPs) have emerged as a valuable tool in this field due to the low production costs, stability, format adaptability and the possibility to imprint and thus their ability to recognize a wide variety of target analytes. With regard to optical sensing technologies, however, MIPs have only been used in considerably few applications, especially in fluorescence sensors. This limitation is basically due to the fact that the incorporation of a fluorescently responding moiety into a polymer matrix is challenging. One way to overcome this limitation is to use tailor-made fluorescent indicator monomers for direct transfer of the binding event into an optical signal. If such a monomer is integrated into a thin MIP-shell on microspheres such core/shell particles can be readily used in advanced multiplexing sensory fiber-optic microarrays. Here, we propose such a fiber-optic microarray based on fluorescent MIP microspheres for antibiotics. The binding behavior and the selectivity of a microarray using these MIP were examined and compared with a non-imprinted polymer (NIP) control, employing the target molecules and other structurally closely related antibiotics. T2 - Europt(r)ode XIII CY - Graz, Austria DA - 20.03.2016 KW - Molecularly imprinted polymers KW - Fiber-optic microarray KW - Fluorescence PY - 2016 AN - OPUS4-37294 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sternbaek, L. T1 - Macrophage-uptake of sialic acid-targeted molecularly imprinted polymers (SA-MIPs) N2 - Sialic acid (SA) is a cell surface glycan, which has a decisive role in many cell activities including differentiation, proliferation, and the immune response. The amount of SA has been found to correlate with cancer, with an upregulation on more aggressive cancers. Therefore, there is a great interest in developing methods for detection of SA on cancer cells. We are screening SA on cancer cell lines by using fluorescent molecularly imprinted polymers, SA-MIPs. Macrophages, which evolve from mono-cytes, are well known for their extraordinary ability to phagocytose foreign objects. This could lead to the hypothesis that the SA-MIPs can be recognized by macrophages as foreign object; thus leading to internalization and potentially degradation. We have demonstrated that SA-MIPs can be detected after incubation with the RAW macrophage cells, with increasing fluorescence over time. The microscopy analysis shows that the RAW cells ingest the SA-MIP particles. This information is important when planning to use SA-MIPs in future in vivo applications. T2 - 1st National Meeting of the Swedish Chemical Society CY - Lund University, Sweden DA - 17.06.2018 KW - Sialic acid KW - MIPs KW - Macrophages PY - 2018 AN - OPUS4-45421 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Muguruza, A.R. A1 - Odyniec, M.L. A1 - Manhota, M. A1 - Habib, Z. A1 - Rurack, Knut A1 - Blair, J.M.A. A1 - Kuehne, S.A. A1 - Walmsley, A.D. A1 - Pikramenou, Z. T1 - Antibiotic entrapment in antibacterial micelles as a novel strategy for the delivery of challenging antibiotics from silica nanoparticles N2 - Silica materials are popular in biomedical applications as composites and drug delivery platforms due to their low toxicity and biocompatibility. Mesoporous silica nanoparticles are attractive drug delivery systems based on their porous silica framework with high surface area. In the preparation of mesoporous silica frameworks, most commonly, MCM-41, the efficient removal of the template responsible for introducing porous networks, cetyltrimethyl ammonium bromide (CTAB), is a critical step due to the template’s high toxicity in the environment and human health. In this work, we present a new one-pot approach of introducing challenging antibiotics within a silica framework without the need of toxic templates, but instead using micelle formation by an antibacterial agent. We demonstrate that micelles formed by cetylpyridinium chloride (CPC), a known antibacterial agent, entrap antibiotics such as rifampicin and ciprofloxacin. Extensive NMR studies elucidate the precise localisation of the antibiotic within the CPC micelle. Ciprofloxacin is placed between the outer and palisade region while rifampicin is located further into the hydrophobic CPC micelle core. In both cases, the formation of the silica framework can be built around the CPC-antibiotic loaded micelles. The resulting silica nanoparticles show loading of both CPC and antibiotic agents, porosity and dual antibacterial release upon disruption of the micelle within the silica framework. The design not only provides a strategy of a therapeutic design to form porous frameworks but also highlights the potential of precise antibiotic dose and release in nanoparticle systems. KW - Silica KW - Nanoparticles KW - Antibiotics KW - Drug delivery KW - Surfactants PY - 2024 DO - https://doi.org/10.1016/j.micromeso.2023.112841 SN - 1387-1811 VL - 363 SP - 1 EP - 11 PB - Elsevier Inc. CY - Amsterdam AN - OPUS4-58534 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weinel, Kristina T1 - Electron-beam-induced synthesis and characterization of disordered plasmonic gold nanoparticle assemblies N2 - Several studies have been shown that the electron beam can be used to create nanomaterials from microparticle targets in situ in a transmission electron microscope (TEM). Here, we show how this method has to be modified in order to synthesize plasmonic gold nanoparticles (NPs) on insulating silicon oxide substrate by employing a scanning electron microscope with a comparatively low acceleration voltage of 30 kV. The synthesized NPs exhibit a random distribution around the initial microparticle target: Their average size reduces from 150 nm to 3 nm with growing distance to the initial Au microparticle target. Similarly, their average distance increases. The synthesized NP assemblies therefore show distinctly different plasmonic behaviour with growing distance to the target, which allows to study consequences of random hybridization of surface plasmon in disordered system, such as Anderson localization. To reveal the surface plasmons and their localization behaviour we apply electron energy loss spectroscopy in the TEM. T2 - DPG spring conference, condensed matter section CY - Berlin, Germany DA - 17.03.2024 KW - Scanning electron microscopy KW - Gold nanoparticle synthesis KW - Disordered assemblies KW - Localized plasmons PY - 2024 AN - OPUS4-59763 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nützmann, Kathrin T1 - Orientation dependent corrosion N2 - Ferritic-martensitic Fe-Cr alloys are widely utilised as materials for high temperature applications such as super heater tubes in coal, biomass or co-fired power plants. Various corrosive gases are produced in combustion processes, but especially SO2 is known to cause catastrophic application failure. In order to understand the effect of orientation and grain size of the alloy on the initial corrosion processes we analysed metal coupons of Fe-Cr- alloys (2-13 wt. % Cr) by electron backscattered diffraction (EBSD) before and after exposure to SO2 containing atmospheres in 650°C for short time spans (2 min – 12 h). An infra red heated furnace with integrated water-cooling was used for the ageing procedures to conduct short time experiments and to keep the reaction products in a ‘frozen’ state. EBSD characterization of oxides formed on the surface of the alloys showed a topotactic relationship between grain orientation of the alloys and the oxides. With increasing scale thickness this relation diminishes possibly due to lattice strain. There appears to be no correlation between oxide growth and absolute, initial orientation, grain size, or the quality of polishing. An initially topotactic relationship between scale and steel had been already described for the formation of magnetite in hot steam environments, indicating that the initial corrosion mechanisms are mainly depending on the presence of Oxygen, and not changed by the presence of Sulphur. However, Sulphur is incorporated into the oxide scale in the low Cr alloy, and mainly observable in the inner corrosion zone for the higher alloyed material. Furthermore, oxides formed directly on grain boundaries in higher Cr alloyed materials are enriched in Cr compared to oxides on grain faces. T2 - EFC Workshop Dechema CY - Frankfurt am Main, Germany DA - 26.09.2018 KW - Crystal Orientation KW - High Temperature Corrosion PY - 2018 AN - OPUS4-47279 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Manzoni, Anna Maria T1 - High temperature oxidation of CrFeNi in synthetic air N2 - The surface corrosion behaviour is a key issue which determines whether the material is applicable at a given atmosphere. Medium-entropy alloy FeCrNi alloy was exposed to synthetic air at 1000°C, 1050°C, and 1100 °C for up to 1000 h using a thermobalance. The oxidation rate was parabolic at 1000 and 1050°C, but breakaway occurred at 1100°C after 5 h of aging time. The whole oxide scales formed under the isothermal oxidation tests spalled off and additional oxidation tests were carried out at 1000 °C and 1050°C for 24 h and up to 100 h at 1000°C in a tubular furnace. The corrosion behaviour of the MEA was analysed by scanning electron microscope, energy-dispersive X-ray spectroscopy, and X-ray diffraction and compared to the behaviour of 316 L. The experimental results showed that under all conditions chromium is the main diffusion element resulting in the formation of a Cr2O3 layer at the MEA surface. Spallation of the layer induces the formation of additional oxidation products under the surface of the (spalled off) chromia layer. T2 - Euromat 2023 CY - Frankfurt a. M., Germany DA - 03.09.2023 KW - Medium entopy alloy KW - Oxidation KW - Scanning electron microscopy KW - Thermogravimetric analysis PY - 2023 AN - OPUS4-58198 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kröll, Mirco T1 - Noch ein Normungsausschuss? Was hinter dem neuen Tribologie-Ausschuss beim DIN steckt N2 - Am 10. März fand die Gründungssitzung des neuen DIN-Ausschusses NA 062-10-21 AA "Tribologie" statt. Er fokussiert den praxisnahen Wissenstransfer zur Lösung aktueller Herausforderungen und beschäftigt sich mit Querschnittsthemen sowie übergreifenden Aspekten. Der Vortrag informiert über den Kontext der Gründung und stellt die ersten Normungsprojekte vor. T2 - 66. GfT Tribologie-Fachtagung 2025 CY - Wernigerode, Germany DA - 01.10.2025 KW - Tribologie KW - DIN KW - Normung KW - Standardisierung KW - Harmonisierung KW - FAIR KW - Verschleißermittlung KW - Oberflächencharakterisierung KW - Terminologie KW - Ontologie KW - Semantik KW - Datenbank KW - Dataspace PY - 2025 AN - OPUS4-64252 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lazurenko, D.V. A1 - Laptev, I.S. A1 - Golkovsky, M.G. A1 - Stark, A. A1 - Paul, J. A1 - Bataev, I. A1 - Ruktuev, A.A. A1 - Song, L. A1 - Gollwitzer, Christian A1 - Pyczak, F. T1 - Influence of the Ti/Al/Nb ratio on the structure and properties on intermetallic layers obtained on titanium by non-vacuum electron beam cladding N2 - Ti-Al-Nb based intermetallic layers of sufficient quality and thickness were obtained by non-vacuum electron beam cladding on the surfaces of Ti workpieces. Optical microscopy and X-ray tomography did not reveal any dramatical defects in the structure of cladded layers. X-ray diffraction as well as scanning and transmission electron microscopy were applied to thoroughly investigate the structure and phase composition of coatings. It was found that non-equilibrium cooling conditions of coatings provided by fast removal of heat to untreated Ti substrate after the electron beam cladding was terminated induced the proceeding of metastable phase transformations. For example, γ-phase formation was suppressed in these coatings. In coatings with 8 and 20 at.% Nb (46 and 43% Al respectively) along with ordered with α2, formation of disordered solution of the alloying elements in α-Ti took place. In high-Nb alloys β(B2) phase has undergone the diffusionless transformation to ω’, which is the intermediate phase in β → ω and the coating with the maximum Nb content characterized by appearance of γ1 as a main phase. ω-phase had negative influence to hardness and wear resistance of coatings, however, generally this paremeter increased in 1.3–1.75 times compared to cp-Ti. The high temperature creep and oxidation properties decreased proportionally with increasing Nb and decreasing Al content in the cladded layers. KW - Electron beam cladding KW - Titanium aluminides KW - Metastable phases KW - Diffraction analysis KW - Wear KW - High-temperature properties PY - 2020 DO - https://doi.org/10.1016/j.matchar.2020.110246 SN - 1044-5803 VL - 163 SP - 110246 PB - Elsevier Inc. AN - OPUS4-50550 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ulbricht, Alexander A1 - Gollwitzer, Christian A1 - Kupsch, Andreas A1 - Léonard, Fabien A1 - Müller, Bernd R. A1 - Oesch, Tyler A1 - Onel, Yener A1 - Thiede, Tobias A1 - Zscherpel, Uwe ED - Puente León, F. ED - Zagar, B. T1 - Moderne Methoden der CT-gestützten Strukturanalyse T1 - Modern techniques of CT based structure analysis N2 - Durch den großflächigen Einsatz der Computertomographie (CT) in unterschiedlichen Industriebereichen steigen auch die Anforderungen an die quantitative Bildanalyse. Subjektive Bildwahrnehmung muss durch objektive Algorithmen ersetzt werden. In diesem Artikel stellt die Bundesanstalt für Materialforschung und -prüfung (BAM), die seit den 1980er Jahren an der Entwicklung der industriellen CT beteiligt ist, anhand ausgewählter Beispiele den aktuellen Stand ihrer Analysemethoden an verschiedenen Anwendungsbeispielen der CT vor. N2 - The increasing use of computed tomography (CT) in various industrial sectors requires more sophisticated techniques of quantitative image analysis. Subjective image perception needs to be replaced by objective algorithms. The German Federal Institute for Materials Research and Testing (BAM) has been involved in the development of industrial CT since the 1980s. This paper summarizes the current status of quantitative 3D image analysis techniques based on selected examples. KW - Computed tomography KW - Computertomographie KW - Röntgen-Refraktion KW - X-Ray refraction KW - Schadensanalyse KW - Damage analysis KW - Normung KW - standardization PY - 2020 DO - https://doi.org/10.1515/teme-2019-0125 SN - 0171-8096 SN - 2196-7113 VL - 87 IS - 2 SP - 81 EP - 91 PB - de Gruyter CY - Berlin AN - OPUS4-50337 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Bernd R. T1 - Untersuchung der Integrität von glasfaserverstärkten Zahnstiften mittels Synchrotron-Röntgenrefraktion N2 - Die Integrität der Verstärkungsfasern in Komposit-Zahnstiften ist entscheidend für die Biegefestigkeit und die langfristige Haftung am Zement in den Wurzelkanälen. Es wurde vermutet, dass die Integrität von glasfaserverstärkten Zahnstiften durch das Beschleifen während der zahnmedizinischen Behandlung beeinträchtigt wird. Eine Beschädigung der Fasern führt zu einer erheblichen strukturellen Schwächung über den gesamten Stiftdurchmesser. Glasfragmente, die durch den Kontakt mit dem Zahnbohrer entstehen, können sich vom Stift lösen und die Haftfähigkeit erheblich verringern. Mit Hilfe hochauflösender Synchrotron-Röntgen-Refraktions-Radiographie (SXRR) konnte das Ausmaß der Schäden zuverlässig identifiziert und charakterisiert werden. Dazu wurden die Glasfaserstifte sowohl im Herstellungszustand als auch nach der Bearbeitung mit einem Diamantbohrer untersucht. Die Datensätze wurden zur Visualisierung und Quantifizierung der morphologischen Charakteristika intakter und durch das Beschleifen beschädigter Regionen analysiert. Sie zeigen Schäden im bearbeiteten Bereich (z. B. Brüche, Splitter und Risse) sowie herstellungsbedingte Inhomogenitäten der Fasern mit einer signifikanten Zunahme der inneren Oberflächen in Probenregionen, die durch das Beschleifen beschädigt wurden. T2 - DGZfP Jahrestagung 2022 CY - Kassel, Germany DA - 23.05.2022 KW - Röntgen-Refraktion KW - Verbundwerkstoffe KW - Zahnstifte PY - 2022 AN - OPUS4-54924 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hörmann, Anja F. A1 - Simon, Miriam A1 - Brückner, Christoph A1 - Rogers, Sarah E. A1 - Porcar, Lionel A1 - Hoffmann, Ingo A1 - Gradzielski, Michael T1 - Line tension controls the spontaneous formation of vesicles N2 - Mixtures of the zwitterionic surfactant TDMAO and the anionic surfactant LiPFOS spontaneously self-assemble into well defined vesicles. The size of these vesicles is determined by the ratio of bending rigidity and line tension. By partially charging TDMAO, and thereby moving more to a catanionic system, the size of these vesicles can be controlled. Using stopped flow small angle neutron scattering we monitor the kinetics of vesicle formation and obtain their final size. Neutron spin echo spectroscopy allows for an independent measurement of the vesicle’s bending rigidity. Combining this bending rigidity with the radius of newly formed vesicles, which is determined by the ratio of bending rigidity and line tension, we can determine the line tension. We find that it is the line tension that controls the trend in size of the vesicles. In summary, this means that here one has a surfactant mixture that delivers well-defined vesicles, whose size is controlled by the electrostatic interactions of the head groups. KW - Self-assembly KW - Small unilamellar vesicles KW - Small-angle neutron scattering KW - Line tension KW - Neutron spin-echo spectroscopy KW - Stopped-flow KW - Bending rigidity KW - Surfactant mixture PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-646964 DO - https://doi.org/10.1039/D5SM00600G SN - 1744-683X VL - 21 IS - 43 SP - 8360 EP - 8367 PB - Royal Society of Chemistry (RSC) AN - OPUS4-64696 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Epishin, A. I. A1 - Nolze, Gert A1 - Malakhov, A. Yu. A1 - Pervukhina, O. L. T1 - Investigation of the Structure of Interfaces Between Metals and Alloys Joined by Explosion Welding N2 - The structure of interfaces in Fe20Cr6Al/Cu, titanium/steel and brass/Invar bimetals obtained by explosion welding from sheet components with a thickness of 1 and 4, 25 and 5, 12 and 8 mm, respectively, was studied using analytical methods of scanning electron microscopy. The wave dimensions (length/height) were approximately 200/50 μm for Fe20Cr6Al/Cu, 700/70 μm for titanium/steel and 350/100 μm for brass/Invar. At the micron scale, mutual penetration of the welded components into each other (trans-interface diffusion) was not detected. In the iron-based plate of Fe20Cr6Al/Cu bimetal, a strong texture and cracks, which are a critical defect, were formed as a result of severe plastic deformation. Less pronounced textures were revealed in the components of titanium/steel bimetal. In titanium/steel bimetal, Laves phase particles Fe2Ti were found near the welded interface, while in brass/Invar bimetal, local contact melting was observed. However, the particles Fe2Ti and local melting areas are not critical defects, as they do not cause unacceptable deterioration in the adhesive strength of the welded joints, which was confirmed by a high shear strength of 500-570 MPa for the brass/Invar bimetal. KW - EBSD KW - Welding KW - Interface PY - 2025 DO - https://doi.org/10.1007/s11665-025-12660-x SN - 1059-9495 SP - 1 EP - 11 PB - Springer Science and Business Media LLC AN - OPUS4-64732 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rechlin, J. A1 - Soni, Akshar T1 - SimuCrown: Die Simulation der funktionellen Alterung – Wege zur Vorhersage von Misserfolgen dentaler Kronenrestaurationen in vitro N2 - Bei der Versorgung von Zähnen mit dentalen Kronenrestaurationen entsteht ein Kronen-Zement-Zahn-Komplex (KZZK). Dentale Werkstoffe überzeugen mit besten Materialeigenschaften, aber wie funktionieren sie im Verbund? Unsere zentrale Annahme lautet, dass die Alterung des KZZK eine zentrale Rolle bei Misserfolgen spielt. Präsentiert werden die Methodik und Bilder der ersten Arbeitsphase. T2 - Gemeinsame Jahrestagung der Deutschen Gesellschaft für Zahnerhaltung (DGZ) und der Deutschen Gesellschaft für Prothetische Zahnmedizin und Biomaterialien e.V. (DGPro) CY - Leipzig, Germany DA - 13.06.2024 KW - Kronen-Zement-Zahn-Komplex KW - Funktionelle Alterung KW - Computertomographie PY - 2024 AN - OPUS4-60776 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Homann, Christian A1 - Peeters, Régis A1 - Mirmajidi, Hana A1 - Berg, Jessica A1 - Fay, Michael A1 - Rodrigues, Lucas Carvalho Veloso A1 - Radicchi, Eros A1 - Jain, Akhil A1 - Speghini, Adolfo A1 - Hemmer, Eva T1 - Rapid microwave-assisted synthesis of morphology-controlled luminescent lanthanide-doped Gd2O2S nanostructures N2 - Gadolinium oxysulfide (Gd2O2S) is an attractive material of demonstrated suitability for a variety of imaging applications, leveraging its magnetic, scintillating, and luminescent properties, particularly when doped with optically active lanthanide ions (Ln3+). For many of these applications, control over size and morphology at the nanoscale is crucial. This study demonstrates the rapid microwave-assisted Synthesis of colloidal Ln2O2S (Ln = Gd and dopants Yb, Er, Tb) nanostructures in as little as 20 min. Structural characterization using X-ray diffraction analysis (XRD), Raman spectroscopy, as well as Transmission electron microscopy (TEM), including elemental mapping via energy dispersive X-ray spectroscopy (EDS), unveiled the key role of elemental sulphur (S8) in the reaction mixtures for materials growth. By systematically varying the Ln-to-S ratio from 1 : 0.5 to 1 : 15, controlled morphologies ranging from triangular nanoplatelets to berry- and flower-like shapes were achieved. Doping with Er3+/Yb3+ endowed the nano-triangles with upconverting and near-infrared emitting properties. Tb3+-doped Gd2O2S exhibited the characteristic green Tb3+ emission under UV excitation, while also showing X-ray excited optical luminescence (XEOL), rendering the material interesting as a potential nano-scintillator. KW - Upconversion KW - Microwave-assisted synthesis KW - Synthesis KW - Fluorescence KW - Nano KW - Particle KW - NIR KW - XRD KW - X-ray fluoressence KW - Morphology control KW - Raman PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-647907 DO - https://doi.org/10.1039/D5TC01646K SN - 2050-7526 VL - 13 IS - 35 SP - 18492 EP - 18507 PB - Royal Society of Chemistry (RSC) AN - OPUS4-64790 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bauer, L. T1 - Complementary X-ray techniques reveal hidden details in dental materials N2 - In dentistry it is of great interest to achieve good sealing interzones between tooth tissue and restoration materials to avoid, e. g. secondary caries. μXRF and CμXRF are suitable to investigate the elemental composition at these interzones in respect to diffusion of elements. Synchrotron X-ray refraction radiography (SXRR) and μCT measurements deliver highly resolved structural information and make structural changes such as micro cracks within the filling and the tooth tissue visible. The presented measurements are part of the DFG funded project IXdent (Integrative X-ray techniques for chemical and structural characterizations of dental interzones.) The depth-resolved CμXRF measurements are affected by absorption effects, making a quantitative investigation of the interzone in depth difficult. Full 3D quantification of heterogenous samples requires a complete model including dark matrix and density for each voxel. The combination of different techniques paves the way for a quantitative analysis of dental interzones. T2 - 15th BESSY@HZB User Meeting CY - Berlin, Germany DA - 22.06.2023 KW - X-ray refraction KW - X-ray fluorescence KW - Computed tomography KW - Dental material PY - 2023 AN - OPUS4-57849 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Trappe, Volker T1 - Risse an gekerbten kurzglasfaserverstärkten Thermoplasten zerstörungsfrei charakterisiert mit Röntgenverfahren N2 - Proben mit einer Mittelkerbe aus Polyamid 66 mit 35% Gewichtsan-teil an Kurzglasfaser (PA-GF35) wurden im Spritzgießverfahren hergestellt und in einem ungeschädigten und durch Schwingbeanspruch geschädigten Zustand mittels Röntgenverfahren charakterisiert. Sowohl die Faserorientierungsverteilung als auch die Riss-/Mikrorissbildung wurden mit der Röntgenrefraktionstopographie in einem SAXS-Aufbau und dem Diffraction-Enhanced-Imaging am Synchrotron (BESSY II) analysiert. Beide Verfahren spiegeln in guter Übereinstimmung die Charakteristiken dieser Werkstoffklasse in Bezug auf die Fertigungsqualität und die Schädigungsme-chanismen wider. T2 - DGZfP-Jahrestagung 2017 CY - Koblenz, Germany DA - 22.05.2017 KW - Rissfortschritt KW - Kurzfaserverstärktes Polyamid KW - Röntgenverfahren PY - 2017 AN - OPUS4-43596 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ziegler, Mathias T1 - Fit für die Zukunft –Thermografie und aktuelle Normen N2 - Normung und Standardisierung schaffen die technische, rechtliche und wirtschaftliche Grundlage, um neue zerstörungsfreie Prüftechnologien wie die Thermografie erfolgreich in industrielle Anwendungen zu überführen. Ohne einheitliche Standards fehlt es an Vertrauen, Vergleichbarkeit und Kompatibilität, was die Akzeptanz und Verbreitung neuer Verfahren erheblich hemmt. T2 - Thermo 25 CY - Garching bei München, Germany DA - 12.11.2025 KW - Thermografie KW - Normen KW - Standards PY - 2025 AN - OPUS4-64830 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Manzoni, Anna T1 - High-temperature in-situ investigation of refractory high entropy superalloys N2 - The spinodal decomposition in bcc structured refractory alloys can be used as a potential strengthening mechanism, as has been demonstrated over the last decade in research on high entropy alloys and compositionally complex alloys. Early work from the 1990s already showed the possibility of further enhancing this spinodal decomposition by adding the element Al, which in addition to spinodal decomposition also provides an ordering process in the otherwise disordered bcc phases of the alloy. Nevertheless, the knowledge of refractory high entropy (super)alloy systems, is still in its infancy and requires further research to fully exploit its potential for high temperature applications in the future. Two refractory alloys of the Al-Nb-Ta-Ti-Zr family are investigated via (high temperature in-situ) XRD, in the long run for understanding spinodal decomposition properties. Ex-situ XRD and TEM observations show the formation of at least one bcc phase and an ordered B2 phase. In addition, one or more Al-Zr rich phases are observed, which are not part of the spinodal phases and are unwanted. The high-temperature observations at 1000°C for 60 h show a remarkable increase in peak width up to 2° FWHM that does not disappear after cooling in the furnace. Ex-situ observations after 1000°C for hundreds of hours and subsequent quenching show narrow peaks (max 0,2° FWHM) at the same position. This and several other observations will be presented in this talk and possible explanations are presented. T2 - Euromat 2025 CY - Granada, Spain DA - 14.09.2025 KW - High-entropy alloys KW - Superalloys KW - X-ray diffraction KW - In-situ KW - Scanning electron microscopy PY - 2025 AN - OPUS4-64840 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Adamski, Paweł A1 - Zgrzebnicki, Michał A1 - Albrecht, Aleksander A1 - Jurkowski, Artur A1 - Wojciechowska, Agnieszka A1 - Ekiert, Ewa A1 - Sielicki, Krzysztof A1 - Mijowska, Ewa A1 - Smales, Glen J. A1 - Maximenko, Alexey A1 - Moszyński, Dariusz T1 - Ammonia synthesis over γ-Al2O3 supported Co-Mo catalysts N2 - Novel ammonia synthesis catalysts are sought due to energetic transformation and increasing environmental consciousness. Materials containing cobalt and molybdenum are showing state-of-art activities in ammonia synthesis. The application of γ-alumina support was proposed to enhance the properties of Co-Mo nanoparticles. The wet impregnation of the support was conducted under reduced pressure. The active catalysts were obtained by ammonolysis of precursors. The chemical and phase composition, as well as morphology, porosity, and surface composition of precursors and catalysts, were characterized. The Co-Mo nanoparticles phase composition as well as their size and dispersion were determined using X-ray absorption spectroscopy utilizing synchrotron radiation, electron microscopy, and X-ray scattering. The catalytic activity was tested in the ammonia synthesis process under atmospheric pressure. The activity and stability of the supported catalysts were compared with unsupported cobalt molybdenum nitride Co3Mo3N, revealing the superiority of the present approach. KW - Ammonia synthesis KW - Supported catalyst KW - Cobalt molybdenum nitrides KW - Scattering KW - X-ray scattering KW - Gamma-alumina KW - Stability PY - 2025 DO - https://doi.org/10.1016/j.mcat.2025.114907 SN - 2468-8231 VL - 575 SP - 1 EP - 9 PB - Elsevier B.V. AN - OPUS4-64827 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gottschalk, Götz-Friedrich A1 - Chaurasia, Prashant Kumar A1 - Goecke, Sven-Frithjof T1 - Zero-defect Printing with DED-GMA via Adaptive Controls N2 - Gas metal arc assisted directed energy deposition (DED-GMA) is a metal additive manufacturing process for fabricating large-scale parts with a higher printing rate. An accurate monitoring and control of the melt pool geometric features is critical for printing zero-defect parts. In this study, the melt pool thermography is used for the real-time detection of the melt pool boundary, centreline, and transient cooling time using an efficient deep learning technique. The presented real-time process monitoring and control methodology using deep learning allows adaptive control of the DED-GMA process. T2 - Twenty-Second International Conference on Flow Dynamics (ICFD 2025) CY - Sendai, Japan DA - 10.11.2025 KW - Additive manufacturing KW - DED-Arc KW - Monitoring KW - Control PY - 2025 SP - 1332 EP - 1335 AN - OPUS4-64837 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agudo Jácome, Leonardo T1 - Dislocation analysis in Ni-base superalloy single crystals N2 - The LEK94 is a Ni-base superalloy single crystal (SX) of the second generation, a materials class which is important for its high temperature creep resistance (>1000°C) in first stage blades of low-to-medium pressure gas turbines. Monocrystalline Ni-base superalloy SXs have a two-phase microstructure consisting of small cubes (' phase with the ordered L12 crystal structure, cube edge length: 500 nm), separated by thin channels (γ phase with fcc solid solution structure, channel width: 20 nm). The microstructural evolution during high temperature and low stress tensile creep has been thoroughly investigated previously, mainly for [001] loading, both in terms of dislocation activity (filling of γ channels, formation of dislocation networks, cutting of the γ’ phase) as well as phase coarsening (rafting, topological inversion). Other loading geometries have received less attention. The present work studies high temperature and low stress creep deformation of the superalloy LEK 94 at temperatures around 1000°C, where rafting occurs. Differences between loading under different uniaxial, biaxial and triaxial stress states are discussed. Stereo-microscopy and g∙b analysis in the scanning transmission electron microscopy mode (STEM) are combined for microstructural analysis. The focus is set on the role of dislocation interactions with the aging microstructure. Both development in STEM characterization methods, as well as the roles of phase coarsening, γ channel filling, microstructural heterogeneity and γ’ phase cutting are discussed. T2 - Eingeladener Vortrag CY - US Air Force Research Laboratories, Dayton, OH, USA DA - 19.07.2016 KW - Doslocation KW - Superalloy KW - Microscopy KW - Creep PY - 2016 AN - OPUS4-41945 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rizzo, F. T1 - Evaluation of nano-sized internal oxidation in a Fe-13Cr alloy exposed to water vapor atmosphere N2 - The topotactic formation of nano-sized precipitates immediately under the internal oxide layer in a Fe-13Cr alloy exposed to oxidizing water vapor atmosphere was recently reported. The precipitates were identified as lath-shaped Fe-Cr spinel exhibiting a crystallographic orientation relationship with the ferritic matrix. The authors proposed that these precipitates could act as a precursor to the formation of the spinel layer observed in the adjacent part of the oxide scale.The occurrence of internal oxidation in Fe–Cr alloys subjected to similar conditions had been previously identified and directly correlated to the presence of water vapor. In the present work, we attempt to rationalize the processes occurring during the oxidation of this alloy through thermodynamic and kinetic analyses based on the CALPHAD approach, using the geometrical representation of phase equilibria and concepts developed to describe internal oxidation. The influence of water vapor on the mechanism and kinetics of formation of the nano-sized precipitates and its role in the overall oxidation process is also considered. T2 - CALPHAD XLV The forty-fifth International Conference on CALPHAD (Computer Coupling of Phase Diagrams and Thermochemistry) CY - Awaji Island, Hyogo, Japan DA - 29.05.2016 KW - Precipitation KW - Internal oxidation KW - CALPHAD KW - Topotactic transformation KW - Microscopy PY - 2016 AN - OPUS4-42156 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fantin, Andrea A1 - Cakir, Cafer Tufan A1 - Kasatikov, S. A1 - Schumacher, G. A1 - Manzoni, Anna Maria T1 - Effects of heat treatment on microstructure, hardness and local structure in a compositionally complex alloy N2 - Unlike conventional alloys, high entropy alloys are characterized by one or more solid solution phase(s) without a clearly defined solvent, all element contribute to the matrix in a way that is still not entirely understood. In addition, it is not known to what extent classic thermodynamic rules can be applied to these multi-element alloys, especially concerning the question about what factor incites the matrix to undergo a phase transformation. This work tackles directly some of these aspects on a chosen alloy, Al8Cr17Co17Cu8Fe17Ni33 (at.%), which presents a high temperature single-phase γ state and a two-phase state with γ′ precipitates, above and below 900 ◦C, respectively. A combined investigation via microstructural observations, hardness testing, X-ray absorption and photoelectron spectroscopy was carried out above the γ′ formation temperature. Hardness values are independent of the annealing temperatures, microstructural analysis shows no phase formation and X-ray absorption spectroscopy does not reveal observable changes in neither local atomic nor electronic structure, indicating that approaching γ′ formation temperature is not influenced by atomic or electronic rearrangements. Interestingly, short-range chemical order remains quantitatively compatible at any annealing temperature in the single-phase γ state, and the observed preferred pairs Al–Cu and Al–Ni in the γ state match with the γ’ precipitates composition below 900 ◦C. KW - High entropy alloys KW - EXAFS KW - Short range order KW - Vickers hardness PY - 2022 DO - https://doi.org/10.1016/j.matchemphys.2021.125432 SN - 0254-0584 VL - 276 SP - 125432 PB - Elsevier B.V. AN - OPUS4-53760 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agudo Jácome, Leonardo T1 - Mechanisms of M23C6 Carbide Precipitation in Ni-Base Superalloy Single Crystals N2 - The demand for improved castability and low angle grain boundary (LAGB) resistance has led to the addition of low contents of e.g., B, Hf, Zr or C, into large industrial gas turbine components made of Ni-base superalloy single crystals (SXs). Due to the long-term application of Ni-base superalloy SX components in the temperature regime > 1000 °C, the formation of carbides is highly probable, which could jeopardize mechanical properties, such as high cycle fatigue. In the present contribution, the effect of internal and external stresses on the nucleation and growth characteristics of M23C6 carbides is investigated. Creep experiments are performed on the Ni-base superalloy SX LEK 94, which shows a low C concentration (= 0.1 at. %), at 1020 °C under parallel and circularly notched tensile specimens at a nominal stress of 160 MPa in the crystallographic direction [001]. The carbides are then characterized via scanning (S) and transmission (T) electron microscopy (EM). Nucleation is enhanced in the dendritic cores, often as coalesced colonies, extending over micrometers within M-rich (M: Cr, Re, W, Mo) γ channels. Lath shapes with facets on {100} (parallel to growth direction) and {111} are common. These facets exist since early stages (Fig.1a) and later develop misfit dislocations (Fig.1b), preserving the orientation relationship {100}γ || {100}M23C6. Fig. 1c shows a region from the creep gage, where carbides interact with superdislocations in the γ’ phase. Possible mechanisms are discussed. T2 - European Congress and Exhibition on Advanced Materials and Processes (EUROMAT) 2017 CY - Thessaloniki, Greece DA - 17.09.2017 KW - Superalloy KW - TEM KW - Carbide KW - Nucleation KW - Pore KW - Dislocation PY - 2017 AN - OPUS4-42176 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agudo Jácome, Leonardo T1 - Nano-sized precipitates in an Fe-13Cr alloy formed under oxidizing water vapor atmosphere N2 - Oxidation of a Fe-13Cr alloy under water vapor at 600 °C produced a zone of nano-sized precipitation underneath the outside scale formed by iron oxides and Fe‒Cr spinel. The majority of the spinel layer shows a mixed orientation relationship to the ferritic matrix {100}α || {100}sp & <011>α || <001>sp. However, also the discovered precipitated particles are characterized by the same crystallographic orientation relationship to the respective ferritic parent grain. The habit of the precipitates is best described by a lath morphology with their main axis parallel to <100> of ferrite. Energy dispersive X-ray spectroscopy (EDX) and electron backscatter diffraction (EBSD) in an scanning electron microscope (SEM) have been applied to characterize the oxide layer in the micrometer scale. The clearly smaller precipitates were subsequently investigated by transmission electron microscopy (TEM). Specimens have been prepared by focused ion-beam (FIB) milling at an area previously characterized by EBSD. They cover the ferritic base material, but mainly the precipitation zone and the Fe‒Cr spinel layer. Energy filtered selected area diffraction (SAD) in the conventional (C)TEM and high-angle annular darkfield (HAADF) imaging in the scanning (S)TEM mode were employed in the characterization of the specimens. T2 - International Conference on Solid-Solid Phase Transformations in Inorganic Materials (PTM) 2015 CY - Whistler, British Columbia, Canada DA - 28.06.2015 KW - Precipitation KW - Oxidation KW - Microscopy KW - Topotactic transformation KW - Spinel PY - 2015 AN - OPUS4-42169 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Suárez Ocano, Patricia T1 - High temperature and low stress creep behavior of the refractory chemically complex alloy AlMo 0.5 NbTa 0.5 TiZr N2 - The refractory chemically complex alloy (rCCA) AlMo0.5NbTa0.5TiZr, with a density of 7.4 g/cm3, shows a compressive ultimate strength of 772 MPa at 1000 °C, comparatively surpassing Ni-base and other rCCAs. Its dual-phase microstructure, with a high volume fraction (≈ 62%) of cuboidal and plate-like particles coherently embedded in a continuous matrix, resembles the well-known pattern of the γ/γ" in Ni-base superalloys. Its developers have thus implied that it could stand as structural alloy for high temperature (HT) applications. Here, we report the HT creep properties and the underlying microstructural changes of the rCCA AlMo0.5NbTa0.5TiZr to propose deformation and degradation micromecanisms for this regime. The material was produced by arc-melting and subsequently heat treated in argon: at 1400 °C for 24 h plus a hot isostatic pressure treatment at 1370 °C and 170 MPa for 4 h, with a cooling rate of 10 K/min. Miniaturized tensile specimens (≈ 28 x 7 x 2 mm) were cut and polished to a quality of 1 μm. Creep tests were conducted in vacuum in the respective temperature and stress range 800-1200 °C and 30-120 MPa. For observation, thin slices were extracted from the gauge length, away from the fracture surface, grinded to a thickness of 100 μm, and electropolished to electron transparency. The microstructure was observed on the electropolished specimens using scanning (S) as well as transmission (T) electron microscopy (EM). The Norton plot gives Norton exponents of about 3.1 and 3.2 for temperatures of 1000 and 1100 °C, respectively. Curiously, creep rate minima are very close for a stress level of 30. The starting microstructure reflects a macroscopically lean coarse grain structure and a microscopically fine-meshed basketweave structure with coherency dislocations only around coarsened particles usually close to subgrain boundaries. Results are discussed on the base of variations of this starting microstructure after interrupted and ruptured creep tests. T2 - 15th International Conference on Creep and Fracture of Engineering Materials and Structures CY - Online meeting DA - 14.06.2021 KW - Creep behavior KW - Chemically complex alloy KW - Cow stress PY - 2021 AN - OPUS4-53388 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Suárez Ocano, Patricia T1 - Effect of the heat treatment in the microstructure of a refractory chemically complex alloy N2 - A set of some unexpected and interesting microstructures has put the so-called complex concentrated alloys (CCAs) in the eye of the scientific community. The AlMo0.5NbTa0.5TiZr refractory (r)CCA, aimed at substituting Ni-base superalloys in gas turbine applications, belongs to this alloy family. After a two-stage heat treatment, this rCCA morphologically resembles the typical a two-phase microstructure of the latter. The objective of this work consists in determining the effect of the two stages of the heat treatment on the microstructure of the AlMo0.5NbTa0.5TiZr alloy to eventually improve it in terms of homogeneity and porosity. T2 - Third International Conference on High Entropy Materials (2020) CY - Berlin, Germany DA - 27.09.2020 KW - Annealing KW - Hot isostatic pressing KW - Refractory chemically complex alloy KW - Microstructure PY - 2020 AN - OPUS4-53386 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Manzoni, Anna Maria T1 - Reliable welding of high-entropy alloys N2 - The importance of high-entropy alloy (HEAs) in the field of materials research is increasing continuously and numerous studies have been published, recently. These are mainly focused on manufacturing of different alloy systems having excellent structural properties from low to high temperatures. Therefore, HEAs are of high potential for many applications in very demanding conditions. However, this is so far limited by poor knowledge and experience regarding economic and reliable component manufacturing. The processability of HEAs has hardly been investigated so far, indicated by the small number of publications worldwide: welding <30 and machining <5. Hence, this contribution provides an overview about the current state of the art on processing of HEAs. Fundamental principles are shown for safe weld joints while ensuring high component integrity. For safe welding, the combined consideration of complex interactions of material, construction and process is necessary. Recent studies on different HEAs showed the influence of heat input by means of different welding processes on the microstructure and respective properties. Based on intensive literature survey and on our initial study, the main research objectives of processing HEAs are presented. T2 - ICHEM 2020 - Third International Conference on High Entropy Materials CY - Berlin, Germany DA - 27.09.2020 KW - High Entropy Alloy KW - Welding KW - Welding processing influences PY - 2020 AN - OPUS4-51591 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Cornelsen Sampaio Kling, I. A1 - Pauw, Brian Richard A1 - Agudo Jácome, Leonardo A1 - Archanjo, B. S. A1 - Simão, R. A. T1 - Development and characterization of starch film and the incorporation of silver nanoparticles N2 - Starch is one of the biopolymers being used for bioplastic synthesis. For production, starch can be combined with different plasticizers, starches from different plant sources and even with nanomaterials to improve or to add film properties. The challenge of adding these, e.g. in the form of silver nanoparticles (AgNp) is to determine the concentration so as to avoid impairing the properties of the film, agglomeration or altering the visual characteristics of the film. In this study, a starch film synthesis route and the incorporation of silver nanoparticles has been proposed in order not to alter the properties of the film while maintaining the transparency and a clear colour of the starch film. The results showed that the proposed synthesis route is promising, efficient, reproducible, fast and the film has good mechanical properties. T2 - Semana MetalMat & Painal PEMM 2020 CY - Online meeting DA - 23.11.2020 KW - Biofilm KW - Silver nanoparticle KW - Starch KW - Starch nanoparticle PY - 2020 SP - 1 EP - 2 AN - OPUS4-51940 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Manzoni, Anna Maria T1 - Tuning high entropy alloys towards superalloy applications N2 - The discovery of the high entropy concept at the beginning of the 3rd millennium lead to a worldwide increase in metallurgical research, as the possible element combinations seemed nearly endless and the range of applications wide. In the early years of research, one of the main goals was the discovery of a single-phase high entropy alloy. As research evolved, it was found that properties could be enhanced by opening the HE-concept towards multiphase alloys, and from the wide area of possibilities our group chose a tuning of the properties towards high temperature application. Compositionally complex Al10Co25Cr8Fe15Ni36Ti6 alloy, which is single-phase at high temperature, around 1200°C, shows a three phase morphology at intermediate temperatures, around 800°C. A high temperature homogenization procedure has to be applied in order to decrease the segregation induced by the dendritic growth. Subsequent annealing promotes the formation of the strengthening γ' precipitates. The alloy shows a positive lattice misfit between the γ and the γ' phase, which can be an indicator for good creep properties. The microstructure can be optimized by adding trace elements such as Mo and Hf, known as γ and γ' strengtheners in Ni-based superalloys, respectively. Atom probe measurements show that Mo segregates into the γ matrix, and Hf prefers the γ' precipitates, where it increases the lattice parameter and thus also the lattice misfit, by about 50%. The alloy family shows interesting mechanical properties, especially the Al9.5Co25Cr8Fe15Ni36Ti6Hf0,5 alloy – its tensile properties are better than those of commercial Alloy 800H and IN617 at temperatures up to 700°C. T2 - BAM Abteilungsseminar CY - Online meeting DA - 21.01.2021 KW - High entropy alloys KW - Compositionally complex alloys KW - Superalloys KW - Hochentropie-Legierung KW - Legierung mit komplexer Zusammensetzung KW - Superlegierung PY - 2021 AN - OPUS4-52442 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kling, I. C. S. T1 - Development and characterization of starch film and the incorporation of silver nanoparticles N2 - Starch is one of the biopolymers being used for bioplastic synthesis. For production, starch can be combined with different plasticizers, starches from different plant sources and even with nanomaterials to improve or to add film properties. The challenge of adding these, e.g. in the form of silver nanoparticles (AgNp) is to determine the concentration so as to avoid impairing the properties of the film, agglomeration or altering the visual characteristics of the film. In this study, a starch film synthesis route and the incorporation of silver nanoparticles has been proposed in order not to alter the properties of the film while maintaining the transparency and a clear colour of the starch film. The results showed that the proposed synthesis route is promising, efficient, reproducible, fast and the film has good mechanical properties. T2 - Semana MetalMat & Painal PEMM 2020 CY - Online meeting DA - 23.11.2020 KW - Biofilm KW - Starch KW - Starch nanoparticle KW - Silver nanoparticle PY - 2020 AN - OPUS4-51828 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Manzoni, Anna Maria T1 - Combining trace elements for microstructural optimization in the Al10Co25Cr8Fe15Ni36Ti6 compositionally complex alloy N2 - Trace elements W and Hf have different influence on the microstructure and the mechanical properties when added to the Al10Co25Cr8Fe15Ni36Ti6 compositionally complex alloy. The addition of both can thus merge both element’s beneficial influences when combined with the appropriate heat treatment: Hf enhances the cubicity of the γ’ particles in the γ matrix while the W reduces the negative influence of the Heusler phase: this phase can be completely dissolved when W is present in the alloy. T2 - ICHEM 2020 CY - Berlin, Germany DA - 27.09.2020 KW - High entropy alloys KW - Transmission electron microscopy KW - Lattice misfit KW - X-ray diffraction KW - Scanning electron microscopy PY - 2020 AN - OPUS4-51370 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sonnenburg, Elke T1 - Präparation, Kontrastierung und Darstellung des Gefüges von additiv gefertigtem austenitischem Stahl 316L N2 - Der weit verbreitete austenitische Stahl 316L soll auch mittels additiver Fertigung verarbeitet werden (316L-AM). Zur Entwicklung optimaler Aufbauverfahren ist ein detailliertes Verständnis des Gefüges notwendig. Das additiv aufgebaute Gefüge zeigt eine Mikrostruktur, die geprägt ist von sehr hohen Abkühlraten und gerichtetem Kornwachstum. Mittels klassischer Metallographie können die Charakteristika des Gefüges wie Körner, Subkörner und Schmelzlinien sichtbar gemacht werden. Mittels EBSD werden Kristallorientierungen ermittelt und bildhaft aufbereitet. Die Feinstruktur der Körner wird im REM in der Übersicht aufgelöst. Erst im TEM kann bei hoher Vergrößerung die Natur der Zellstruktur quantitativ ermittelt werden. T2 - Metallographie 2020 CY - Online meeting DA - 16.09.2020 KW - Präparation KW - Kontrastierung KW - Additiv gefertigter Stahl PY - 2020 AN - OPUS4-51245 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Voss, Heike A1 - Zahedi-Azad, Setareh A1 - Ernst, Owen C. A1 - Lucaßen, Jan A1 - Mann, Guido A1 - Bonse, Jörn A1 - Boeck, Torsten A1 - Martin, Jens A1 - Schmid, Martina A1 - Krüger, Jörg T1 - Chemical vapor deposition of indium precursors for solar microabsorbers using continuous laser radiation BT - A, Materials science & processing N2 - Localized deposition of indium on an amorphous glass surface covered with a thin molybdenum layer is demonstrated utilizing laser-assisted chemical vapor deposition. A continuous-wave laser causes a temperature rise on the molybdenum layer resulting in the selective aggregation of liquid and ultimately crystalline structures of indium. The formation sites of the indium are determined by the decomposition of gaseous trimethylindium. The deposited indium islands can serve as precursors and could be further processed into compound semiconductors like CuInSe2 for micro-concentrator solar cells. The experimental investigations were supported by theoretical simulations of the laser heating process to calculate the local temperature distribution on the surface of the molybdenum-covered glass substrate. KW - Laser-assisted Chemical Vapor Deposition KW - CW Laser KW - Indium Islands KW - Micro-concentrator Solar Cell PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-641069 DO - https://doi.org/10.1007/s00339-025-08895-z SN - 0947-8396 VL - 131 SP - 1 EP - 10 PB - Springer CY - Berlin ; Heidelberg [u.a.] AN - OPUS4-64106 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koerdt, Andrea T1 - Cost action EURO MIC (CA20130) N2 - Vorstellung des vor kurzen angelaufenen EU-Projekts: COST ACTION EURO MIC ( CA20130). Die BAM hat hierbei die Rolle des Chairs sowie Grant-Holding Institute. COST fördert internationale Netzwerk Aktivitäten. Durch COST Action können neue Kooperationen (Industrie, Akademie oder Politk) entstehen. T2 - Dechema CY - Online meeting DA - 10.11.2021 KW - Netzwerk KW - COST KW - Mikrobiell beeinflusste Korrosion KW - MIC PY - 2021 AN - OPUS4-54023 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koerdt, Andrea T1 - The impact of methanogenic Archaea on material, environment and health N2 - Different environmental samples reveal that methanogenic Archaea are part of a multi-species biofilm on corroding metallic structures (Fig. 1). Studies on microbial influenced corrosion (MIC) focus mainly on sulphate reducing Bacteria (SRB), leading to the assumption that they are exclusively responsible for metal corrosion. In fact, methanogenic Archaea are known to be involved in metal corrosion as well (e.g.Methanococcus maripaludis DSM 2067). In some cases SRB and methanogenic Archaea have comparable high corrosion rates. However, the underlying mechanisms causing corrosion are still unknown. The goal of this study is to analyse two environmental isolates (M. maripaludis DSM 2067, M. maripaludis KA1) and two human-related isolates (Methanobrevibacter oralis and Methanobrevibacter smithii) for their ability to deteriorate/transform metals, which are relevant for technical and clinical applications. Moreover, the studies will provide essential information on the interaction mechanisms of human-related Archaea, which are frequently found in peri-implantitis, with dental material such as implants, crowns and bridges leading to their degradation/transformation. T2 - IBRG-Tagung CY - Berlin, Germany DA - 26.04.17 KW - Biofilm KW - Corrosion KW - Implants KW - Methanogens KW - Archaea KW - Anaerob PY - 2017 AN - OPUS4-42492 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koerdt, Andrea T1 - Mikrobiell beeinflusste Korrosion (MIC) – Wenn MIC dann BAM N2 - In dieser Präsentation wurden dem Beirat Umwelt die High-Lights und der weitere Ausblick des Foresight Process MIC vorgestellt. Im Fokus stehen hierbei insbesondere die neu angelaufenen Projekte: COST Action Euro-MIC MIC im Endlager Hydrogen: MIC & Wasserstoffversprödung Biorezeptivität von Betonoberflächen Mitigation schwarze Pilze WIPANO ResTest T2 - Beirat Umwelt CY - Online meeting DA - 11.03.2022 KW - MIC KW - Hi-Tension KW - Projekte PY - 2022 AN - OPUS4-54463 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koerdt, Andrea T1 - Methanogene Archaea - The impact of methanogenic Archaea on material, environment and health N2 - Different environmental samples reveal that methanogenic Archaea are part of a multi-species biofilm on corroding metallic structures (Fig. 1). Studies on microbial influenced corrosion (MIC) focus mainly on sulphate reducing Bacteria (SRB), leading to the assumption that they are exclusively responsible for metal corrosion. In fact, methanogenic Archaea are known to be involved in metal corrosion as well (e.g. Methanococcus maripaludis DSM 2067). In some cases SRB and methanogenic Archaea have comparable high corrosion rates. However, the underlying mechanisms causing corrosion are still unknown. The goal of this study is to analyse two environmental isolates (M. maripaludis DSM 2067, M. maripaludis KA1) and two human-related isolates (Methanobrevibacter oralis and Methanobrevibacter smithii) for their ability to deteriorate/transform metals, which are relevant for technical and clinical applications. Moreover, the studies will provide essential information on the interaction mechanisms of human-related Archaea, which are frequently found in peri-implantitis, with dental material such as implants, crowns and bridges leading to their degradation/ transformation. T2 - EMBO-Course CY - Wageningen, The Netherlands DA - 24.07.2017 KW - Corrosion KW - Methanogens KW - Biofilm KW - Implants PY - 2017 AN - OPUS4-41899 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Xu, Alan A1 - Moschetti, Michael A1 - Miskovic, David A1 - Wei, Tao A1 - Ionescu, Mihail A1 - Wang, Zhiyang A1 - Palmer, Tim A1 - Bhattacharyya, Dhriti A1 - He, Peidong A1 - Li, Xiaopeng A1 - Gludovatz, Bernd A1 - Ferry, Michael T1 - Improved irradiation resistance of a low activation refractory medium entropy alloy, VCrFeW0.2, for fusion applications demonstrated by micro-tensile testing N2 - An, as cast, VCrFeW0.2 refractory medium entropy alloy (RMEA) was designed for fusion reactor divertor applications, focusing on reduced cost, low activation and compositional stability (low transmutation rates). The as-cast alloy was irradiated to a fluence of 5.6 × 10^17 ions/cm^2 at room temperature with 5 MeV helium ions whose energy have been uniformly attenuated to 0.4 MeV and 5 MeV via energy degradation device prior to sample irradiation. Pre and post irradiation, its mechanical properties were evaluated micro-tensile testing. Prior to irradiation, the VCrFeW0.2 alloy demonstrated good strength and ductility, with a yield strength of 1464 MPa and strain to UTS (\sigma_UTS) of 4.6 %, maintaining comparable strength to pure tungsten (1403 MPa) but with greater strain to UTS (1.3 %). Post irradiation, the VCrFeW0.2 alloy exhibited remarkable damage resistance; its strength increased by only ∼160 MPa, and it retained strain to UTS with a \sigma_UTS of 2.9 %. It performed better than pure tungsten tested under identical irradiation conditions where there was ∼1800 MPa increase in yield strength and a complete loss of plasticity. The micro-tensile results were supported by nanoindentation tests and Vickers hardness testing was also undertaken to show the yield strength values are representative of macro scale, bulk behavior. TEM and comparison with existing literature on RMEA/RHEA are presented here to understand the reason for difference in performance between VCrFeW0.2 alloy and pure tungsten. KW - Refractory medium entropy alloys KW - Fusion reactor materials KW - Irradiation resistance KW - Micro-tensile testing KW - Helium ion damage PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-645322 DO - https://doi.org/10.1016/j.ijrmhm.2025.107481 SN - 0263-4368 VL - 134 SP - 1 EP - 16 PB - Elsevier Ltd. CY - Netherlands AN - OPUS4-64532 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dinter, Adelina-Elisa T1 - Development of a single cell-ICP-ToF-MS-method for multielement analysis of MIC organisms grown on solid steel samples N2 - The latest ICP-MS technology - ICP-ToF (time of flight)-MS – enables the analysis of the multi-element fingerprint of individual cells. The interface between material and environmental analysis thus receives special attention, e.g., when considering corrosion processes. Microbiologically influenced corrosion (MIC) is a highly unpredictable phenomenon due to the influence of the environment, microbial communities involved and the respective electron source. However, the interaction pathway between cells and the metal surface remains unclear. The development of the MIC-specific ICP-ToF-MS analytical method presented here at the single cell level, in combination with the investigation of steel-MIC interactions, contributes significantly to progress in instrumental MIC analysis and will enable clarification of the processes taking place. For this, a MIC-specific staining procedure was developed. It allows the analysis of archaea at a single cell level and provides information about the interaction of the cells with the staining agent which is extremely scarce compared to other well characterized organisms. Additionally, the single cell ICP-ToF-MS is used for the analysis of archaea involved in MIC of steel. Hence, the possible uptake of individual elements from different steel samples is investigated - the information obtained will be used in the future to elucidate underlying mechanisms and develop possible material protection concepts, thus combining modern methods of analytical sciences with materials. T2 - DAAS Doktorandenseminar 2021 CY - Online meeting DA - 20.09.2021 KW - Sc-ICP-ToF-MS KW - Single cell analysis KW - Microbiologically influenced corrosion KW - Archaea PY - 2021 AN - OPUS4-53340 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erdmann, Maren T1 - Initial attachment of bacteria on PE-HD by fluorescence microscopy and colony-forming unit N2 - The first documentation of fuel biodeterioration dates back to the late 19th century. However, extensive studies concerning the microbial fuel contamination started in 1980’s. Polymeric fuel storage tanks containing diesel and biodiesel provide environmental conditions for microbial growth. Several studies demonstrated that bacteria, which were found in contaminated fuel systems, can use fuels as macronutrient; but such bacteria can also cause microbiologically influenced corrosion and fouling. The aim of this study is to investigate the initial attachment behavior of bacteria, isolated from a diesel contamination, on neat and photooxidized high-density polyethylene (PE-HD). Two common PE-HD’s, less- and biodiesel-stabilized, were radiated to UV light representing a tank exposed to sunlight. The effect of photooxidiation on PE-HD’s surface were characterized chemically by Fourier-transform infrared spectroscopy (FTIR). The attached bacteria Pseudomonas aeruginosa and Bacillus subtilis on the polymer surface were evaluated by fluorescence microscopy and colony-forming unit tests (CFU). T2 - MoDeSt2018 CY - Tokio, Japan DA - 02.09.2018 KW - PE-HD KW - Initial attachment KW - UV-irradiation PY - 2018 AN - OPUS4-45893 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koerdt, Andrea T1 - COST-Action - EURO-MIC (CA20130) European MIC Network - New paths for science, sustainability and standards N2 - Microbiologically Influenced Corrosion (MIC) is a phenomenon that is increasingly becoming a problem for the society. MIC describes the negative effects a material can experience due to the presence of microorganisms. In Europe, several research groups/ other industrial stakeholders are already dealing with MIC. Unfortunately, the discussions are fragmented and the exchange of information is limited. A true transdisciplinary approach is hardly ever experienced, although this would be logical for this material/biology related challenge. USA, Canada and Australia have strong networks, and develop methods, prevention measures and standards, which Europe is forced to use, since nothing similar exists for a network and combined knowledge to design them according to european standards. This makes Europe extremely dependent and, in some cases, the potential measures or standards cannot been used because the suggested solutions are prohibited by European laws (e.g. use of biocides). Therefore, it is important to initiate a new European MIC-network. Europe needs to combine the efforts as experts in different fields and develop prevention measures according to the European rules, in close cooperation with industry and plant operators and owners of critical infrastructure. This COST Action will provide the necessary interaction and communication, knowledge sharing, training of personnel and of researchers of different disciplines. This will bring Europe to a leading role in this process, bringing ideas on an equal level with other nations, considering the values which are important for Europe and attitudes (e.g.environmental protection) and representing greater protection for people, property and the environment. The main aim and objective of the Action is to , in the context of MIC-research/control, encourage a fluent/synergistic collaboration/communication, closing the gap between materials scientists, engineers, microbiologists, chemists and integrity managers to encourage sufficient interaction between academia and industry. This Action will create a common MIC-Network, including the important stakeholders. T2 - EuroCorr CY - Online meeting DA - 19.09.2021 KW - COST Action KW - MIC KW - Interdisciplinary KW - Stakeholder KW - Academia PY - 2021 AN - OPUS4-53382 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosenbusch, Sjard Mathis T1 - Gradient-enhanced models in blast simulations of concrete structures N2 - Blast experiments on reinforced concrete structures are often limited to small structures and therefore simple shock waves. Such experiments are carried out at the Bundesanstalt für Materialforschung und -prüfung (BAM) and the structural response is investigated using several measuring methods. Complex load scenarios that occur as a result of reflection of the shock wave in larger structures are harder to realize in practice. Numerical simulations for the propagation of the shock wave and the structural response can therefore be an alternative method for the investigation of blast loads on complex structures. For the simulation of concrete under impact and blast loads, several local constitutive models exist that are formulated as plasticity models with softening taken into account by introducing a scalar damage field. Local damage models however often lead to mesh-dependent results which do not converge with mesh refinement. In order to achieve meaningful predictions from numerical experiments, independence from the mesh is needed. In this contribution, the Johnson-Holmquist model (JH2) for brittle damage [2] has been implemented for the free open source software FEniCSx and is investigated in a high strain rate benchmark simulation. Mesh-convergence analyses show that displacements as well as the dissipated plastic energy do not converge with mesh-refinement. Following the gradient-enhancement approach by [1], a gradient-enhanced JH2 model which can be efficiently solved with explicit solvers is introduced and its advantages over the local models are discussed. Since many damage models for concrete share the damage mechanism of the JH2 model, the application of the regularization methods to more complex material models, like the RHT model [3], is also discussed. Advantages of a gradient-enhanced formulation to simulate dynamic strength increase of concrete, as suggested in [1], is discussed as well. T2 - ECCOMAS CONGRESS 2024 CY - Lisbon, Portugal DA - 03.06.2024 KW - Concrete Modeling KW - Explicit Dynamics KW - Gradient-Damage KW - Mesh Convergence PY - 2024 AN - OPUS4-64613 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stawski, Tomasz T1 - Towards sustainable solution-driven recycling of gypsum N2 - Gypsum (CaSO₄·2H₂O) is a crucial mineral across sectors such as construction, agriculture, and biomedicine. Despite its potentially full recyclability, a shortage looms due to limited mining in Europe and decreasing production of flue gas desulfurization (FGD) gypsum, a byproduct of coal power plants. With current EU consumption at 24 MT/a (17 MT mined, 7 MT FGD), a deficit of 10-35 MT/a is projected by the 2030s as CaSO₄ becomes a critical raw material [1]. Meanwhile, substantial CaSO₄ waste is produced in various industries (e.g., phosphogypsum, red gypsum), but its recycling remains limited (10% in Germany, 5% in the EU) due to contamination and separation challenges. This contribution introduces a sustainable, efficient wet-chemical method for converting gypsum to bassanite (CaSO₄·0.5H₂O), and thus recycling gypsum, under mild conditions (T < 100 °C) using reusable high-salinity aqueous solutions (brines with c[NaCl] > 4 M) [2]. The optimal conversion conditions (T > 80°C, c[NaCl] > 4 M) enable rapid (<5 min) and reversible transformation (Fig. 1). Upon cooling, gypsum re-forms, offering a temperature-dependent control over phase transition. Unlike conventional thermal dehydration (150-200 °C), this approach promotes the dissolution of gypsum, allowing contaminants to be separated via selective precipitation or adsorption. Additionally, the wet-chemical process facilitates the physical removal of impurities from gypsum matrices, making it advantageous for recycling gypsum waste from sources such as demolition or urban mining, where it is often mixed with other materials. Our approach presents a sustainable pathway for recovering high-purity bassanite from contaminated gypsum waste, aligning with EU goals for resource conservation and waste reduction. T2 - MaterialsWeek 2025 CY - Frankfurt am Main, Germany DA - 02.04.2025 KW - Gypsum KW - Calcium sulfate KW - Recycling PY - 2025 AN - OPUS4-64677 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stawski, Tomasz T1 - Towards circular economy of gypsum N2 - Gypsum (CaSO₄·2H₂O) is a crucial mineral across sectors such as construction, agriculture, and biomedicine. Despite its potentially full recyclability, a shortage looms due to limited mining in Europe and decreasing production of flue gas desulfurization (FGD) gypsum, a byproduct of coal power plants. With current EU consumption at 24 MT/a (17 MT mined, 7 MT FGD), a deficit of 10-35 MT/a is projected by the 2030s as CaSO₄ becomes a critical raw material [1]. Meanwhile, substantial CaSO₄ waste is produced in various industries (e.g., phosphogypsum, red gypsum), but its recycling remains limited (10% in Germany, 5% in the EU) due to contamination and separation challenges. This talk introduces a sustainable, efficient wet-chemical method for converting gypsum to bassanite (CaSO₄·0.5H₂O), and thus recycling gypsum, under mild conditions (T < 100 °C) using reusable high-salinity aqueous solutions (brines with c[NaCl] > 4 M) [2]. The wet-chemical process facilitates the physical removal of impurities from gypsum matrices, making it advantageous for recycling gypsum waste from sources such as demolition or urban mining, where it is often mixed with other materials. The approach presents a sustainable pathway for recovering high-purity bassanite from contaminated gypsum waste, aligning with EU goals for resource conservation and waste reduction. T2 - GFZ Interface Geochemistry Seminars Spring 2025 CY - Potsdam, Germany DA - 06.05.2025 KW - Calcium sulfate KW - Circular economy KW - Gypsum PY - 2025 AN - OPUS4-64681 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stawski, Tomasz T1 - Historical Plaster Formulations and Their Influence on Crystallographic Microstructure N2 - Historical plaster formulations offer valuable insights into advanced engineering in pre-modern cultures. This study examines two such gypsum-based recipes: Gach-e Koshteh from 14th-century Iran and Gesso Sottile from 15th-century Italy, both of which have unique characteristics and were essential for artistic and architectural decoration. By replicating these recipes in a laboratory setting, we demonstrate how traditional masters manipulated gypsum microstructure without additives to optimize the surface and mechanical properties of plaster for specific functional and artistic purposes. The Koshteh recipe involves intensive kneading during plaster hydration, which retards setting and produces a platelet-like crystal morphology with alignment of the {010} faces, resulting in a hydrophilic surface ideal for water-based wall paintings. Sottile, in contrast, relies on slow recrystallization in excess water, generating loosely packed, needle-like crystals with reduced wettability—suitable for oil-based painting and gilding. Using wide-angle X-ray scattering (WAXS), atomic force microscopy (AFM), and scanning electron microscopy (SEM), we reveal that the Koshteh recipe yields a denser, better-packed plaster with enhanced wettability, while the Sottile recipe forms larger, more loosely arranged crystals and a more hydrophobic surface. These findings underscore the ingenuity of historical materials engineering and offer valuable insights for modern conservation and sustainable restoration practices. T2 - Geo4Göttingen 2025 CY - Göttingen, Germany DA - 14.09.2025 KW - Plaster KW - Gypsum KW - Stucco KW - Cultural heritage PY - 2025 DO - https://doi.org/10.48380/4e5z-av91 AN - OPUS4-64685 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stawski, Tomasz T1 - Towards solution-driven recycling of gypsum N2 - Gypsum (CaSO₄·2H₂O) is a crucial mineral across sectors such as construction, agriculture, and biomedicine. Despite its potentially full recyclability, a shortage looms due to limited mining in Europe and decreasing production of flue gas desulfurization (FGD) gypsum, a byproduct of coal power plants. With current EU consumption at 24 MT/a (17 MT mined, 7 MT FGD), a deficit of 10-35 MT/a is projected by the 2030s as CaSO₄ becomes a critical raw material [1]. Meanwhile, substantial CaSO₄ waste is produced in various industries (e.g., phosphogypsum, red gypsum), but its recycling remains limited (10% in Germany, 5% in the EU) due to contamination and separation challenges. This contribution introduces a sustainable, efficient wet-chemical method for converting gypsum to bassanite (CaSO₄·0.5H₂O), and thus recycling gypsum, under mild conditions (T < 100 °C) using reusable high-salinity aqueous solutions (brines with c[NaCl] > 4 M) [2]. The optimal conversion conditions (T > 80°C, c[NaCl] > 4 M) enable rapid (<5 min) and reversible transformation. Upon cooling, gypsum re-forms, offering a temperature-dependent control over phase transition. Unlike conventional thermal dehydration (150-200 °C), this approach promotes the dissolution of gypsum, allowing contaminants to be separated via selective precipitation or adsorption. Additionally, the wet-chemical process facilitates the physical removal of impurities from gypsum matrices, making it advantageous for recycling gypsum waste from sources such as demolition or urban mining, where it is often mixed with other materials. T2 - Geo4Göttingen 2025 CY - Göttingen, Germany DA - 14.09.2025 KW - Calcium sulfate KW - Gypsum PY - 2025 DO - https://doi.org/10.48380/fhck-bv98 AN - OPUS4-64684 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hörmann, Anja Franziska T1 - extending the MOUSE in spirit: lifecycle of a GIXS experiment N2 - We present the new grazing incidence mode at the MOUSE, which adapts and extends the MOUSE methodology developed for transmission X-ray scattering (Smales and Pauw, 2021). Our methodology begins and ends in discussion with our users and embraces automation for reproducible experiments including sample organisation, instrument configuration, documentation and data processing. This poster presents methodological innovations and challenges. T2 - GISAXS 2025 CY - Hamburg, Germany DA - 27.10.2025 KW - Grazing incidence KW - X-ray scattering KW - Experimental methodology PY - 2025 AN - OPUS4-64694 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bauer, L.J. A1 - Wieder, Frank A1 - Truong, V. A1 - Förste, F. A1 - Wagener, Y. A1 - Jonas, A. A1 - Praetz, S: A1 - Schlesiger, C. A1 - Kupsch, Andreas A1 - Müller, Bernd R. A1 - Kanngießer, B. A1 - Zaslansky, P. A1 - Mantouvalou, I. T1 - Absorption Correction for 3D Elemental Distributions of Dental Composite Materials Using Laboratory Confocal Micro-X-ray Fluorescence Spectroscopy N2 - Confocal micro-X-ray fluorescence (micro-XRF) spectroscopy facilitates three-dimensional (3D) elemental imaging of heterogeneous samples in the micrometer range. Laboratory setups using X-ray tube excitation render the method accessible for diverse research fields but interpretation of results and quantification remain challenging. The attenuation of X-rays in composites depends on the photon energy as well as on the composition and density of the material. For confocal micro-XRF, attenuation severely impacts elemental distribution information, as the signal from deeper layers is distorted by superficial layers. Absorption correction and quantification of fluorescence measurements in heterogeneous composite samples have so far not been reported. Here, an absorption correction approach for confocal micro-XRF combining density information from microcomputed tomography (micro-CT) data with laboratory X-ray absorption spectroscopy (XAS) and synchrotron transmission measurements is presented. The energy dependency of the probing volume is considered during the correction. The methodology is demonstrated on a model composite sample consisting of a bovine tooth with a clinically used restoration material. KW - Micro X-ray fluorescence spectroscopy KW - Dental composite materials KW - Computed tomography KW - Absorption correction PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-601630 DO - https://doi.org/10.1021/acs.analchem.4c00116 SN - 0003-2700 SN - 1520-6882 VL - 96 IS - 21 SP - 8441 EP - 8449 PB - American Chemical Society Publications CY - Washington, DC AN - OPUS4-60163 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Xin, L. A1 - Mika, J. A1 - Horbert, V. A1 - Bischoff, S. A1 - Schubert, H. A1 - Borowski, J. A1 - Maenz, S. A1 - Huber, R. A1 - Sachse, A. A1 - Illerhaus, Bernhard A1 - Kinne, R. W. T1 - Systematic postoperative assessment of a minimally-invasive sheep model for the treatment of osteochondral defects N2 - To assess the clinical course of a sheep stifle joint model for osteochondral (OC) defects, medial femoral condyles (MFC) were exposed without patella luxation using medial parapatellar skin (3–4 cm) and deep incisions (2–3 cm). Two defects (7 mm diameter; 10 mm depth; OC punch) were left empty or refilled with osteochondral autologous transplantation cylinders (OATS) and explanted after six weeks. Incision-to-suture time, anesthesia time, and postoperative wound or impairment scores were compared to those in sham-operated animals. Implant performance was assessed by X-ray, micro-computed tomography, histology, and immunohistology (collagens 1, 2; aggrecan). There were no surgery-related infections or patellar luxations. Operation, anesthesia, and time to complete stand were short (0.5, 1.4, and 1.5 h, respectively). The wound trauma score was low (0.4 of maximally 4; day 7). Empty-defect and OATS animals reached an impairment score of 0 significantly later than sham animals (7.4 and 4.0 days, respectively, versus 1.5 days). Empty defects showed incomplete healing and dedifferentiation/heterotopic differentiation; OATS-filled defects displayed advanced bone healing with remaining cartilage gaps and orthotopic expression of bone and cartilage markers. Minimally-invasive, medial parapatellar surgery of OC defects on the sheep MFC allows rapid and low-trauma recovery and appears well-suited for implant testing. KW - Osteochondral stifle joint defect KW - Sheep animal model KW - Minimally-invasive parapatellar approach PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-520180 DO - https://doi.org/10.3390/life10120332 SN - 2075-1729 VL - 10 IS - 12 SP - 1 EP - 14 PB - MDPI CY - Basel AN - OPUS4-52018 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Bernd R. A1 - Soares, A.P. A1 - Kupsch, Andreas A1 - Baum, D. A1 - Hesse, B. A1 - Zaslansky, P. T1 - Untersuchung der Integrität von glasfaserverstärkten Zahnstiften mittels Synchrotron-Röntgenrefraktion N2 - Die Integrität der Verstärkungsfasern in Komposit-Zahnstiften ist entscheidend für die Biegefestigkeit und die langfristige Haftung am Zement in den Wurzelkanälen. Es wurde vermutet, dass die Integrität von glasfaserverstärkten Zahnstiften durch das Beschleifen während der zahnmedizinischen Behandlung beeinträchtigt wird. Eine Beschädigung der Fasern führt zu einer erheblichen strukturellen Schwächung über den gesamten Stiftdurchmesser. Glasfragmente, die durch den Kontakt mit dem Zahnbohrer entstehen, können sich vom Stift lösen und die Haftfähigkeit erheblich verringern. Mit Hilfe hochauflösender Synchrotron-Röntgen-Refraktions-Radiographie (SXRR) konnte das Ausmaß der Schäden zuverlässig identifiziert und charakterisiert werden. Dazu wurden die Glasfaserstifte sowohl im Herstellungszustand als auch nach der Bearbeitung mit einem Diamantbohrer untersucht. Die Datensätze wurden zur Visualisierung und Quantifizierung der morphologischen Charakteristika intakter und durch das Beschleifen beschädigter Regionen analysiert. Sie zeigen Schäden im bearbeiteten Bereich (z. B. Brüche, Splitter und Risse) sowie herstellungsbedingte Inhomogenitäten der Fasern mit einer signifikanten Zunahme der inneren Oberflächen in Probenregionen, die durch das Beschleifen beschädigt wurden. T2 - DGZfP Jahrestagung 2022 CY - Kassel, Germany DA - 23.05.2022 KW - Röntgen-Refraktion KW - Verbundwerkstoffe KW - Zahnstifte PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-549231 SP - 1 EP - 7 AN - OPUS4-54923 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bauer, L. J. T1 - Integrated X-ray techniques for durable dental interzones N2 - Nowadays, teeth are not directly extracted when tooth decay occurs. Whenever treatment of the affected tooth is possible, the carious region is replaced with a suitable filling. The filling material differs according to the position and size of the cavity. Since the restoration will remain in the tooth for many years, a well adhering and sealing interface between filling and healthy tooth tissue is needed. There is continuous development of new materials, but intensive studies of this complex interface between filling and healthy tooth are still lacking. Little is known about possible diffusion of elements from dental materials into healthy tooth tissue forming a socalled interzone with specific chemical and structural properties. The combination of different analytical X-ray methods at synchrotron radiation facilities and in the laboratory enables an extensive structural and elemental investigation of such interzones. While X-ray fluorescence techniques and X-ray absorption spectroscopy yield elemental distributions and localized chemical speciation, X-ray diffraction, refraction and computed tomography add structural information to the full 3D analysis of model and real life tooth samples. Within two DFG funded projects, we develop adapted methodologies and investigate micro-chemical changes in interzones which we hypothesize may lead to sclerotic dentine. T2 - Workshop of the Helmholtz association: MML - "From Matter to Materials and Life" CY - Berlin, Germany DA - 22.11.2021 KW - Dental materials KW - X-ray refraction KW - Computed tomography KW - X-ray fluorescence PY - 2021 AN - OPUS4-54097 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sturm, R. T1 - Refraktions-Radiographie - eine neue Methode zur Evaluation von Alterungsmechanismen wurzelkanalbehandelter Zähne N2 - Ziel der Untersuchung: Evaluation der Eignung der Refraktions-Tomographie zur Analyse von Alterungserscheinungen innerhalb von adhäsiv verankerten Materialien vor und nach künstlicher Probenalterung. Material und Methode: Vier humane mittlere Oberkieferfrontzähne wurden wurzelkanalbehandelt und ausgedehnte Klasse IV Defekte der Krone mit einer Aufbaufüllung aus dualhärtendem Komposit (Rebilda DC, VOCO) und einem Glasfaserstift (Rebilda Post, VOCO) restauriert. Alle Proben wurden feucht gelagert und in einer Synchrotron-Einrichtung (BAMline, BESSY II, HZB) mit einer Pixelgröße von 4,08 µm gescannt. Für diese Synchrotron-Refraktions-Tomographie (SXRCT) muss zunächst der Analysatorkristall (AK) zu einer Bragg-Reflexion (Beugung) angeregt werden, um eine SXRCT durchzuführen. Die SXRCT wird mit einer Transmissions-Tomographie (ohne AK) verrechnet. Darauf folgte eine künstliche Probenalterung mit 400.000 Kau- und 3.000 Thermozyklen (50N, 5-55°C). Anschließend wurden die Proben ein weiteres Mal gescannt. Die Datensätze beider SXRCT wurden mittels des „filtered back projection“ Algorithmus rekonstruiert, mit einer Bildanalyse-Software aufeinander registriert und ausgewertet. Hierdurch konnten die Veränderungen initialer Schädigungen analysiert werden. Ergebnisse: Alle 4 Proben zeigten in den Scans Veränderungen des inneren Gefüges und an Grenzflächen nach Belastung. Es zeigten sich Ansammlungen von Wasser innerhalb eingeschlossener Hohlräume, subkritisches Risswachstum, Ausdehnung des Komposit und Quellung des Glasfaserstiftes um 0,4%. In den SXRCT Aufnahmen waren außerdem Dentintubuli, die bei Auflösungen von 4,08 µm sonst nicht deutlich sichtbar sind darstellbar. Dadurch konnte Eindringen von Wasser in die Tubuli im Anschluss an die Alterung belegt werden. Zusammenfassung: SXRCT bietet die Möglichkeit, trotz einer vergleichbar geringen Auflösung, kleinste Strukturen und Veränderungen abzubilden. Dies ermöglicht unter anderem die detaillierte Analyse relativ großer Proben, wie eines vollständigen Zahnes in einem Scanvorgang. T2 - 5. Gemeinschaftstagung Zahnerhaltung CY - Munich, Germany DA - 23.11.2023 KW - Röntgenrefraktion KW - Computertomographie KW - Zahnmedizin PY - 2023 AN - OPUS4-59103 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - From the field to the lab and back: Evaluating the integrity of welded components using scaled experiments N2 - This contribution addresses the question of how the behaviour of complex parts or components in industrial practice can be simulated using simple welding experiments in the laboratory. It is demonstrated how so-called mock-ups can be utilised for this purpose. In particular, a test rig specially designed for scaled welding experiments is shown. It allows mechanical restraints and stiffnesses to be simulated, as well as typical welding process parameters and post weld heat treatments. Selected examples show how solidification crack growth during welding of high-strength steels can be quantified, under which conditions stress relaxation cracks occur during the heat treatment of heat-resistant steels, and how the integrity of pressurised hydrogen pipelines can be assessed during repair welding. T2 - 4th International Conference on Advanced Joining Processes 2025 CY - Coimbra, Portugal DA - 16.10.2025 KW - High strength steel KW - Stress relief cracking KW - Hydrogen PY - 2025 AN - OPUS4-64505 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mohr, Gunther T1 - Comparability issues of test specimens in laser powder bed fusion - how to consider differences in thermal history of complex components and primitive test specimens N2 - The capability to produce complexly and individually shaped metallic parts is one of the main advantages of the laser powder bed fusion (PBF-LB/M) process. However, the thermal history during additive manufacturing of complex components can differ significantly from the thermal history of geometrically primitive test specimens. This can result in divergent microstructures and resulting mechanical properties. It drastically limits the comparability of different built parts and requires expensive full component testing. Moreover, the thermal history as the spatiotemporal temperature distribution has been identified as a major cause for flaw formation. Therefore, it can be hypothesized that a similar thermal history between components and test specimens enhances their comparability. In this talk, the concept of representative test specimens is introduced, which enables the transfer of thermal histories from complex geometries to simple geometries, which can lead to better comparability of material properties. T2 - 4th Asia-Pacific International Conference on Additive Manufacturing (APICAM) CY - Melbourne, Australia DA - 30.06.2025 KW - Additive Manufacturing PY - 2025 AN - OPUS4-64527 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fischer, Tim A1 - Huber, Norbert T1 - Designing microcompression experiments for nanoporous metals via computational plasticity N2 - Micropillar compression testing is essential for understanding bulk metal plasticity at small scales and has emerged as a key technique for evaluating nanoporous metals like nanoporous gold (NPG). To support experimental design, we present a computational plasticity study on single crystal NPG micropillars, systematically examining four extrinsic factors: pillar height-to-diameter ratio, taper angle, friction coefficient, and misalignment angle. The study reveals that NPG exhibits similar trends to its bulk counterpart but is less prone to post-yield buckling in unstable crystal orientations. For optimal NPG pillar stability, an aspect ratio of is recommended and a moderate taper angle to prevent artificial stiffening and yielding. Even minimal friction enhances stability, while buckling is mainly governed by misalignment, requiring to also avoid underestimating the elastic modulus. KW - Nanoporous gold KW - Microcompression KW - Plasticity KW - Finite element method KW - Micromechanics PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-645317 DO - https://doi.org/10.1016/j.matdes.2025.114550 SN - 0264-1275 VL - 258 SP - 1 EP - 9 PB - Elsevier Ltd. AN - OPUS4-64531 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Huber, Norbert T1 - Perspectives and pitfalls in modeling of structure-property relationships using machine learning N2 - Machine learning (ML) has been increasingly utilized to support microstructure characterization and predict mechanical properties. A successful ML model typically requires a comprehensive understanding of existing knowledge, expertise in translating this knowledge into meaningful input features, an effective ML architecture, and robust validation of the trained model. Despite the rapid growth in publications incorporating ML methods in recent years, there is limited literature specifically addressing nanoporous metals. The talk will give an overview on perspectives and pitfalls in modeling of structureproperty relationships using machine learning with focus on various challenges that arise from the specific nature of nanoporous metals including randomness of microstructure, image segmentation, lack of tomography data, feature engineering for property prediction, and implications for plasticity including anisotropic flow and arbitrary multiaxial loading on the lower scale of hierarchy. An outlook will be given on the perspectives of establishing a culture of open data, specifically towards curated data sets needed for training and validation of ML models. Potential use cases are the comparison of data from different sources, mining of more general relationships, and validation of models trained with computer generated data using experimental data. T2 - 5th International Symposium on Nanoporous Materials by Alloy Corrosion CY - Sendai, Japan DA - 06.10.2025 KW - Nanoporous metals KW - Machine learning KW - Structure-properties relationship KW - Materials design PY - 2025 AN - OPUS4-64536 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mirwald, Johannes A1 - Khalighi, Sadaf A1 - Varveri, Aikaterini A1 - Hofko, Bernhard A1 - Adwani, Dheeraj A1 - Cannone-Falchetto, Augusto A1 - Elwardany, Michael A1 - Kleiziené, Rita A1 - Konieczna, Katarzyna A1 - Maliszewski, Maciej A1 - Mouillet, Virginie A1 - Nahar, Sayeda A1 - Piérard, Nathalie A1 - Pipintakos, Georgios A1 - Porot, Laurent A1 - Primerano, Kristina A1 - Sharma, Aditi A1 - Tavassoti, Pejoohan A1 - Weigel, Sandra A1 - Wetekam, Jens A1 - Zhu, Jiqing T1 - Evaluating the reproducibility and consistency of different sample preparation techniques used for ATR-FTIR spectroscopy from the RILEM 295-FBB TG1 round robin test N2 - Attenuated Total Reflection Fourier Transform Infrared spectroscopy has become a popular spectroscopic technique in bituminous binder analysis. However, comparable results are not obtainable yet due to differences in devices, measurement routines, sample preparation procedures, and spectral evaluation. Thus, the Task Group 1 of the RILEM TC 295-FBB: “Fingerprinting bituminous binders using physicochemical analysis” focuses on bringing this method towards pre-standardization. This study evaluates the reproducibility and consistency from round robin test, where 21 participating laboratories performed six different preparation techniques on three different binders in an unaged, short-term, and long-term aged state. A total of 6461 spectra were recorded and evaluated for their mean, standard deviation and coefficient of variation (CV) in the spectral region between 1800 and 600 cm−1. The results show that the solid sample preparation methods provide excellent reproducibility, with a coefficient of variation below 2%. Only the solvent method showed a higher coefficient of variation at 7.18%. Outliers with a high CV were detected and categorized into two groups: one where only one of the four samples differed and the other where all 16 spectra showed slight scattering in the overall absorption. The consistency of the method is significantly influenced by the accuracy of sample preparation, which is crucial for minimizing differences in slope, baseline, and noise in the spectra. These findings show the excellent reproducibility of these sample preparation methods and will be further examined to establish universal indices for evaluating effects such as ageing, bringing the method closer towards standardization. KW - Bitumen KW - FTIR-Spektroskopie KW - Reproducibility KW - Round robin test KW - Material handling KW - preparation routine PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-645386 DO - https://doi.org/10.1617/s11527-025-02755-1 SN - 1359-5997 VL - 58 IS - 8 SP - 1 EP - 21 PB - Springer Science and Business Media LLC AN - OPUS4-64538 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Li, Yong A1 - Hu, Kaixiong A1 - Lilleodden, Erica T. A1 - Huber, Norbert T1 - Datasets for structural and mechanical properties of nanoporous networks from FIB reconstruction N2 - This dataset paper presents a comprehensive archive of 3D tomographic reconstruction image files, volume mesh files for finite element simulations, and tabulated structural and mechanical properties data of nanoporous gold structures. The base material is nanoporous gold, fabricated using a dealloying process, with a solid fraction of approximately 0.30. The NPG samples with ligament sizes ranging from 20 nm to 400 nm were prepared by dealloying and by controlling the thermal annealing process. The original data consist of tomographic TIFF files acquired through Focused Ion Beam/Scanning Electron Microscopy (FIB/SEM) 3D reconstruction, as detailed in Philosophical Magazine 2016 96 (32-34), 3322-3335. At each ligament size, six sets of 3D tomographic images were obtained from different regions of the same sample to ensure representative data. New simulations and analyses were conducted based on the 3D image data. The resulting structural and mechanical property data of nanoporous gold are reported for the first time in this dataset paper. Volume meshing of the 3D reconstructed data was performed using Simpleware software. Structural parameters, including surface area, solid volume, and solid volume fraction of the nanoporous network, were extracted from the meshed volumes. Structural connectivity was assessed from the 3D microstructures. The meshed volumes were then used as input for finite element simulations performed in Abaqus to evaluate mechanical responses under uniaxial compression along all three principal axes respectively. From the resulting stress–strain curves, the Young’s modulus and yield strength of each structure were determined. Both elastic and plastic Poisson’s ratios were analyzed from true strain increments. This dataset includes the 3D tomographic images, corresponding volume mesh files, mechanical behavior data and tables summarizing the structural and mechanical properties. The archived data serve as a database for nanoporous network materials and can be reused for numerical simulations, additive manufacturing, and machine learning applications within the materials science community. All files are openly accessible via the TORE repository at https://doi.org/10.15480/882.15230 KW - Nanoporous gold KW - Dealloying KW - FIB/SEM tomography KW - Finite element KW - Volume mesh KW - Young’s modulus KW - Yield stress KW - Poisson’s ratio PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-645330 DO - https://doi.org/10.1016/j.dib.2025.112152 SN - 2352-3409 VL - 63 SP - 1 EP - 14 PB - Elsevier Inc. AN - OPUS4-64533 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Malefioudaki, Mariella A1 - Misra, Archismita A1 - Sbeity, Nadja A1 - Zueco-Vincelle, Juan A1 - Laguna-Bercero, Miguel A. A1 - Koerdt, Andrea A1 - Martín-Rapún, Rafael A1 - Mitchell, Scott G. T1 - Multifunctional polyoxomolybdate ionic liquid coatings for mitigating microbiologically influenced corrosion N2 - Corrosion of metals and other materials in marine environments poses significant economic, operational, safety, and environmental challenges across the oil and gas industry, the renewable energy sector, and maritime infrastructure. Microbiologically influenced corrosion (MIC) accounts for a substantial portion of this corrosion, with sulfate-reducing bacteria (SRB) and methanogenic archaea (MA) being key contributors. Conventional methods such as cathodic polarization have proven insufficient in mitigating the colonization of corrosive microbial communities in real marine environments, requiring the development of alternative, broad-spectrum antimicrobial strategies to prevent such biofilm formation. Recently, molybdate has emerged as a potential alternative to traditional biocides and nitrate. Our hypothesis is polyoxometalate-ionic liquids (POM-ILs), which exhibit antimicrobial and anticorrosion properties, could have a broader spectrum of antimicrobial activity than demonstrated until now and could be capable of shielding and protecting sensitive metal surfaces from the extreme acidic environments produced by MIC microorganisms. Here we show how two prototype polyoxomolybdate-based POM-ILs, [(CH3(CH2)6)4N]2[Mo6O19] and [(CH3(CH2)6)4N]4[Mo8O26], demonstrated antimicrobial activity at microgram per millilitre concentrations, prevented biofilm formation on metal surfaces, and provided resistance to corrosive acidic environments. Furthermore, impedance measurements were commensurate with electron microscopy studies showing that POM-IL-coated brass coupons withstood extremely corrosive environments. These proof-of-concept results demonstrate how multi-functional POM-IL coatings represent promising MIC mitigation solutions by providing a hydrophobic acid-resistant and biocidal protective layer that prevents biocolonisation and acidic corrosion by MIC microorganisms. KW - Polyoxometalates KW - Ionic liquid KW - Microbiologically influenced corrosion KW - Corrosion KW - Heritage preservation PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-631951 DO - https://doi.org/10.1039/d5mh00373c SN - 2051-6347 VL - 12 IS - 13 SP - 4648 EP - 4661 PB - Royal Society of Chemistry (RSC) CY - Cambridge AN - OPUS4-63195 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Li, Yong A1 - Hu, Kaixiong A1 - Lilleodden, Erica T. A1 - Huber, Norbert T1 - Datasets for structural and mechanical properties of nanoporous networks from FIB reconstruction N2 - This dataset includes 3D tomographic reconstruction image files, volume mesh files for finite element simulations, and data on the structural and mechanical properties of nanoporous gold (NPG) structures. It serves as a supplement to a dataset paper, with the corresponding DOI provided in the “Related Identifiers” section. Detailed descriptions of the data, as well as the procedures for their preparation and curation, are presented in that paper. The base material, nanoporous gold, was fabricated via a dealloying process and has a solid fraction of approximately 0.30. NPG samples with ligament sizes ranging from 20 nm to 400 nm were prepared through dealloying and subsequent thermal annealing. Tomographic TIFF files were obtained via Focused Ion Beam/Scanning Electron Microscopy (FIB/SEM) 3D reconstruction, with the procedure detailed in Philosophical Magazine (2016, 96(32–34), 3322–3335). Based on the 3D image data, new simulations and analyses were performed. The resulting structural and mechanical property data of nanoporous gold are reported for the first time in the dataset paper and are archived here. This dataset provides a valuable database for the study of nanoporous network materials and can be reused for numerical simulations, additive manufacturing, and machine learning applications within the materials science community. KW - Nanoporous gold KW - Dealloying KW - Coarsening KW - FIB/SEM tomography KW - Connectivity KW - Finite element KW - Volume mesh KW - Young’s modulus KW - Yield stress KW - Poisson’s ratio PY - 2025 DO - https://doi.org/10.15480/882.15230 PB - Technische Universität Hamburg Open Research CY - Hamburg AN - OPUS4-64534 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Erdmann, Maren A1 - Kleinbub, Sherin A1 - Wachtendorf, Volker A1 - Schütter, Jan David A1 - Niebergall, Ute A1 - Böhning, Martin A1 - Koerdt, Andrea T1 - Photo-oxidation of PE-HD affecting polymer/fuel interaction and bacterial attachment N2 - In the present study, a simple approach was used to investigate the effect of UV-exposure on two high density Polyethylene materials (PE-HD), commonly used for storage tanks, on fuel sorption behavior and colonization by microorganisms. The aim was to investigate whether the sorption behavior of the fuels (diesel/biodiesel) and the colonization by microorganisms, frequently occurring in the fuel, is affected and may lead to undesirable or safety-relevant material changes. We showed that the UV-irradiation leads to significant changes of the sorption behavior due to chemi-crystallization and crosslinking. The fuel Sorption is affected by the UV-induced formation of polar carbonyl and hydroxyl groups predominantly occurring at the surface. With respect to microbial colonization behavior for Bacillus subtilis and Pseudomonas aeruginosa, isolated from a contaminated diesel sample, differences of the initial adhesion could be shown depending on the initial type of polyethylene as well as on the degree of UV-induced degradation. KW - High density polyethylene KW - Bacterial attachment KW - UV-irradiation KW - Fuel sorption PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-510001 DO - https://doi.org/10.1038/s41529-020-0122-1 VL - 4 IS - 1 SP - Article number: 18 PB - Nature Partner Journals AN - OPUS4-51000 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hicke, Konstantin T1 - Akustische Sensorik mit faseroptischen Systemen N2 - Die verteilte faseroptische Sensorik und insbesondere die verteilte akustische Sensorik (DAS) wird eingeführt und ihre Möglichkeiten über die Präsentation vielfältiger Anwendungsbeispiele illustriert. Zudem wird aktuelle F&E zur Möglichkeit multimodaler Sensorik in einer einzigen Faser als Zielsetzung eines laufenden Projekts präsentiert, mit dem Ziel also, verschiedene Messgrößen, inkl. Vibrationen zu bestimmen. T2 - 30. DEGA-Workshop "Physikalische Akustik" CY - Bad Honnef, Germany DA - 16.10.2025 KW - Verteilte faseroptische Sensorik KW - Verteilte akustische Sensorik KW - DAS KW - Multimodale Sensorik KW - Infrastrukturmonitoring PY - 2025 AN - OPUS4-64407 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Epperlein, Martin T1 - Digitale Werkzeuge für eine datengetriebene Qualitätssicherung N2 - Der Vortrag stellt die in QI-Digital entwickelten und geplanten Werkzeuge einer digitalen Qualitätsinfrastruktur für die Additive Fertigung vor. Thematisiert werden u.a. die Verwaltungsschale und genormte Datenstrukturen im Kontext der Additiven Fertigung. Im Fokus steht hier die datengetriebene Qualitätssicherung. T2 - Jahrestreffen der VDMA Arbeitsgemeinschaft Additive Fertigung CY - Pegnitz, Germany DA - 13.10.2025 KW - Additive Fertigung KW - PBF-LB/M KW - Digitalisierung PY - 2025 AN - OPUS4-64402 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Epperlein, Martin T1 - Datengetriebene Qualitätssicherung für den PBF-LB/M Prozess N2 - Der Vortrag gibt einen Überblick über die aktuellen Aktivitäten im QI-Digital Use Case Additive Fertigung. Der Fokus liegt hier auf einer digitalen Qualitätssicherung. T2 - Symposium „Additive Fertigung: Pulverbasiertes Schmelzen mittels Laserstrahl“ CY - Leipzig, Germany DA - 14.08.2025 KW - Additive Fertigung KW - PBF-LB/M KW - Digitalisierung PY - 2025 AN - OPUS4-64400 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Nina T1 - Herausforderungen beim Instandsetzungsschweißen von Altstahl – vom Werkstoffverhalten zur Schweißpraxis N2 - Aus Gründen der Nachhaltigkeit und Wirtschaftlichkeit ist in der stahlverarbeitenden Industrie ein deutlicher Trend zum Bauen im Bestand zu beobachten, um kostenintensive Sperrungen oder Rückbaumaßnahmen zu vermeiden. Obwohl das Schweißen als effizientes und wirtschaftliches Fügeverfahren gilt, findet es im Zusammenhang mit Altstählen bislang nur begrenzt Anwendung. Stattdessen werden häufig Nieten- oder Schraubenverbindungen eingesetzt, die jedoch in vielen Fällen als unwirtschaftlich einzustufen sind. Für Instandsetzungsmaßnahmen ist es häufig erforderlich, beschädigtes Bestandsmaterial durch moderne Stähle zu ersetzen oder Verbindungen zwischen Alt- und Neumaterialien herzustellen. Aufgrund der unterschiedlichen Herstellungsverfahren und Legierungskonzepte historischer Stähle ist jedoch nicht jeder Stahl aus dem 20. Jahrhundert ohne Weiteres schweißgeeignet. Daher ist zunächst eine systematische Prüfung der Schweißeignung erforderlich. m Rahmen der vorliegenden Untersuchungen wurden verschiedene Altstähle hinsichtlich ihres Schweißverhaltens mittels Dilatometrie analysiert. Darüber hinaus wurden Schweißuntersuchungen an Mischverbindungen zwischen Altstahl und einem modernen Baustahl durchgeführt, um das Schweißverhalten und mögliche Gefügeveränderungen in der Übergangszone detailliert zu bewerten. Ziel war es, eine umfassende Datenbasis aus Schweiß-Zustands-Zeit-Diagrammen sowie Simulationen der Wärmeeinflusszone zu erstellen, um praxisrelevante Schweißuntersuchungen ableiten zu können. Diese Untersuchungen liefern wesentliche Erkenntnisse über das schweißmetallurgische Verhalten und die Schweißeignung der untersuchten Altstähle sowie deren Kombination mit modernen Werkstoffen. Die gewonnenen Grundlagen bilden eine wichtige Basis für die Entwicklung innovativer schweißtechnischer Konzepte zur beanspruchungsgerechten Instandsetzung und Erhaltung bestehender Altstahl-Infrastrukturen in Deutschland. T2 - Fortbildung für Schweißaufsichtspersonen Stahl- und Fahrzeugbau CY - Berlin, Germany DA - 15.10.2025 KW - Altstahl KW - Mischverbindungen KW - Instandsetzungsschweißen KW - Dilatometrie KW - Schweiß-ZTU-Schaubilder PY - 2025 AN - OPUS4-64436 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf A1 - Lehmann Schlag, Jens T1 - Korrosionsverhalten nichtrostender Stähle und Prüfverfahren N2 - Der Vortrag behandelt die wesentlichen Einflussfaktoren auf die Korrosionsbeständigkeit rostfreier Stähle sowie gängige und neue Prüfmethoden zur Bewertung ihrer Widerstandsfähigkeit. Im Fokus stehen die Zusammenhänge zwischen Werkstoff, Verarbeitung, Medium und Konstruktion, insbesondere die Auswirkungen von Kalt- und Warmumformung, Schweißprozessen und Oberflächenbehandlungen wie Beizen oder Elektropolieren auf die Passivschichtbildung. Verschiedene Korrosionsarten – darunter Loch-, Spalt-, interkristalline und Spannungsrisskorrosion – werden hinsichtlich ihrer Entstehungsmechanismen und Prüfmethoden erläutert. Abschließend wird mit dem KorroPad®-Verfahren ein praxisnahes, schnelles Prüfverfahren vorgestellt, das die lokale Anfälligkeit von Oberflächen gegenüber Lochkorrosion sichtbar macht und zur Optimierung von Fertigungs- und Nachbearbeitungsprozessen dient. T2 - Inhouse Seminar "Korrosionsverhalten nichtrostender Stähle" CY - Ravensburg, Germany DA - 15.10.2025 KW - Korrosion KW - Nichtrostende Stähle KW - KorroPad KW - Passivität KW - DIN 50024 PY - 2025 AN - OPUS4-64445 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lehmann Schlag, Jens A1 - Müller, Thoralf T1 - Korrosionsschutzgerechte Werkstoffauswahl nichtrostender Stähle N2 - Der Vortrag behandelt die systematische Auswahl nichtrostender Stähle unter Berücksichtigung mechanischer, chemischer und wirtschaftlicher Kriterien. Im Mittelpunkt steht das Zusammenspiel von Werkstoff, Medium und Umgebung, das die Korrosionsbeständigkeit als Systemeigenschaft bestimmt. Anhand von Kennzahlen wie Wirksumme, PRE(N) oder MARC wird die legierungsabhängige Beständigkeit gegenüber Loch- und Spaltkorrosion bewertet. Ergänzend werden Einflüsse wie Schwefelgehalt und Zerspanungsgüten auf das Korrosionsverhalten dargestellt. Der Vortrag zeigt praxisorientierte Hilfsmittel zur Werkstoffauswahl – darunter DECHEMA-Werkstofftabellen, ThyssenKrupp-Beständigkeitslisten und normative Vorgaben wie DIN EN 1993-1-4. Zudem werden typische Fehler bei der Werkstoffbestellung und -kennzeichnung erläutert und praxisnahe Empfehlungen gegeben, um korrosionsbedingte Schäden, etwa im Bauwesen oder bei Tunnelinstallationen, zu vermeiden. T2 - Inhouse Seminar "Korrosionsverhalten nichtrostender Stähle" CY - Ravensburg, Germany DA - 15.10.2025 KW - Korrosion KW - Nichtrostende Stähle KW - Werkstoffauswahl KW - Eurocode 3 KW - Korrosionsschutz PY - 2025 AN - OPUS4-64446 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf A1 - Lehmann Schlag, Jens T1 - Grundlagen der Korrosion N2 - Der Vortrag behandelt die grundlegenden Reaktionen der Korrosion metallner Werkstoffe und erläutert das Prinzip der Passivität der nichtrostenden Stähle. Zusätzlich enthält der Vortrag beispielhafte Demoexperimente. T2 - Inhouse Seminar "Korrosionsverhalten nichtrostender Stähle" CY - Ravensburg, Germany DA - 15.10.2025 KW - Korrosion KW - Korrosionsschutz KW - Nichtrostende Stähle KW - Passivität PY - 2025 AN - OPUS4-64443 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lehmann Schlag, Jens A1 - Müller, Thoralf T1 - Glänzende Aussichten - Aus Schäden wird man klug N2 - In diesem Beitrag werden Schadensbeispiele aus verschiedensten Branchenanwendungen nichtrostender Stähle gezeigt, die den Teilnehmern vor Augen führen sollen, an welchen Stellen Fehler zu Korrosionsschäden führen können. T2 - Inhouse Seminar "Korrosionsverhalten nichtrostender Stähle" CY - Ravensburg, Germany DA - 15.10.2025 KW - Korrosion KW - Nichtrostende Stähle KW - KorroPad KW - Metallografie KW - Korrosionsschutz PY - 2025 AN - OPUS4-64447 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf A1 - Lehmann Schlag, Jens T1 - Systematik und Gefügearten nichtrostender Stähle N2 - Der Vortrag erläutert die Bezeichnungssystematik nichtrostender Stahlsorten und stellt verschiedene Gefügearten und deren spezifische mechanisch-technologischen Eigenschaften gegenüber. T2 - Inhouse Seminar "Korrosionsverhalten nichtrostender Stähle" CY - Ravensburg, Germany DA - 15.10.2025 KW - Korrosion KW - Nichtrostende Stähle KW - Gefügearten KW - Stahlsorten PY - 2025 AN - OPUS4-64444 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Epperlein, Martin T1 - Normungsaktivitäten in QI-Digital N2 - Der Vortrag thematisiert die Normungsaktivitäten in QI-Digital. Insbesondere die entwickelte Datenstruktur in der ISO/ASTM 52970 und die Anknüpfungspunkte zur Verwaltungsschale. Die ISO TC 261 / JG 85 und ihr entsprechender Scope werden vorgestellt. T2 - Sitzung des DIN NA-145-04-01 AA CY - Darmstadt, Germany DA - 01.04.2025 KW - Additive Fertigung KW - PBF-LB/M KW - Digitalisierung PY - 2025 AN - OPUS4-64403 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Epperlein, Martin T1 - ISO TC 261 / JG 85 Projects N2 - Dieser Vortrag fasst die laufenden Aktivitäten der ISO TC 261 JG 85 zusammen. Insbesondere die Gewinnung und Verarbeitung von PBF-LB/M Prozessdaten steht im Fokus. T2 - ISO TC 261 / ASTM F.42 Meeting CY - Manila, Philippines DA - 22.09.2025 KW - Additive Fertigung KW - PBF-LB/M KW - Digitalisierung PY - 2025 AN - OPUS4-64399 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fey, Gero T1 - Experimental Determination of CCT Diagrams and Simulated HAZ Microstructures in Low-Alloy Pipeline Steel for H2 Transportation N2 - This study investigates the suitability of low-alloy pipeline steels for hydrogen transportation, focusing on the development of weld microstructures. Previous research has been limited by a deficiency in the understanding of how different microstructural components respond to trapped hydrogen. By developing Continuous Cooling Transformation (CCT) diagrams through dilatometry analysis, this study explores the impact of t8/5-cooling times (the time between 800 °C and 500 °C) on the microstructure and mechanical properties of the HAZ compared to the base material. The findings provide valuable insights into how cooling times influence transformation temperatures and microstructure development, which, in turn, affect hydrogen diffusion and absorption. These findings establish a foundation for future investigations into hydrogen's impact on weld microstructures, including experimental studies, with the aim of optimizing welding practices and enhancing resistance to hydrogen-assisted cracking. Ultimately, this research contributes to improving the safety and reliability of hydrogen transportation systems in commonly used industrial pipeline steels. T2 - 5th International Conference on Metals and Hydrogen CY - Ghent, Belgium DA - 14.10.2025 KW - Dilatometry KW - L360NE KW - X52 KW - Heat-affected zone KW - Pipeline Steel KW - CCT PY - 2025 AN - OPUS4-64470 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Lecompagnon, Julien T1 - Thermographic Reference Dataset: Experimentally simulated Gaussian-shaped internal defects in GFRP N2 - We introduce a thermographic reference dataset consisting of 100 experimentally recorded temperature fields that replicate defect-like heat signatures in glass fiber reinforced polymer (GFRP) composites. Instead of relying on the fabrication of numerous damaged specimens, the dataset was generated by directly imprinting defect signatures onto an intact laminate using a near-infrared laser projector with spatial light modulation. The projected patterns are derived from parameterized Gaussian distributions, enabling systematic variation in defect size, shape, and orientation. The resulting steady-state thermal responses were captured with infrared thermography, providing high-resolution temperature distribution measurements for each case. This novel approach ensures that the heat transfer physics are preserved experimentally, while no special samples with different defects need to be manufactured to acquire datasets for different defect parameters. The dataset is ultimately designed as a resource for the benchmarking of thermographic non-destructive testing techniques, the validation of numerical heat transfer simulations, and the training of data-driven algorithms for defect detection in composite materials. KW - Thermography KW - Temperature KW - Composites KW - GFRP KW - Reference Data KW - Laser Projector KW - Nondestructive Testing PY - 2025 DO - https://doi.org/10.5281/zenodo.17378681 PB - Zenodo CY - Geneva AN - OPUS4-64472 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koerdt, Andrea T1 - Wasserstofflagerung in unterirdischen geologischen Formationen und potenzielle Risiken durch Mikroorganismen N2 - Bei dem Vortrag werden die potentiellen mikrobiologischen Einflüsse im Falle der Lagerung von Wasserstofflagerung in unterirdischen geologischen Formationen vorgestellt, die Zusammenarbeit mit internen und auch externen Partnern. Der Fokus liegt dabei auf UGF; anaerobe Umgebungen, Sulfate reduzierenden Bakterien, methanogenen Archaea, weiterleitenden Systeme und die Kombination der Untersuchung abiotisch/biotische T2 - VDI-Schadensanalyse (49) CY - Würzburg, Germany DA - 17.10.2023 KW - MIC KW - Wasserstofflagerung KW - Unterirdische Speicher KW - Kontamination von H2 KW - H2-Abbau KW - Mikroorganismen KW - Biotische/abiotische Faktoren PY - 2023 AN - OPUS4-58645 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - An, Biwen Annie T1 - Standardization of MIC laboratory testing: with a special focus on corrosive methanogens N2 - Microbiologically influenced corrosion (MIC) is a highly unpredictable process involving a complex group of microorganisms, including sulfate-reducing bacteria and methanogens. Standard laboratory MIC testing using static serum bottle enrichments is an easy but limited method, offering poor resolution on the biomineralization process of corrosion products. An example of this is the presumed corrosion product siderite by corrosive methanogens (Mi-MIC). Previous publications reported siderite was the sole corrosion product of M. maripaludis using metal coupons incubated under stationary conditions. However, the formation of siderite is closely related to the surrounding environmental conditions, i.e. pH, CO2 concentration, flow and temperature. Thus, siderite as the sole corrosion product of Mi-MIC remain inconclusive and questionable. To study Mi-MIC effectively, a novel versatile multiport flow-column corrosion monitoring system (MFC) was developed. MFC allows sectional corrosion rate determination under flow conditions using different types of material, inoculum and packing material. MFC offers great flexibility, ease of operation and accurate corrosion measurements that can be combined with many other techniques. Using MFC, we studied multiple strains of methanogens and compared it with sulfate-reducing bacteria under neutral and low pH conditions. It was revealed by MFC that corrosive methanogens have equally high corrosion potential as sulfate-reducing bacteria. Additionally, siderite is not the dominant nor sole corrosion product of Mi-MIC. Thus, effective corrosion monitoring and establishing standard laboratory practices, i.e. incorporating MFC as part of regular testing process, will provide deeper understanding of MIC. This will allow further microbial electrophysiology understandings, contributing to effective mitigation strategy development. T2 - EUROPEAN MIC NETWORK WEBINAR CY - Online meeting DA - 19.05.2020 KW - MIC KW - Methanogen KW - FIB/SEM KW - Corrosion products KW - Microbiologically influenced corrosion KW - Flow Model KW - Modelling KW - Korrosion PY - 2020 AN - OPUS4-51554 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Koerdt, Andrea T1 - Mikrobiell beeinflusste Korrosion – die Testungsart entscheidet N2 - In diesem kurzem Artikel wird die neue Testungsart druch Hi-Tension vorgestellt. Der Hauptfokus liegt dabei auf die Umweltsimulations-Säule, mit deren Hilfe die bisher bekannten Korrosionsraten von methanogenen Archaea signifikant erhöht wurden. KW - Hi-Tension KW - MIC KW - Methanogene KW - Umweltsimulation PY - 2021 DO - https://doi.org/10.1007/s12268-021-1507-7 VL - 27 SP - 100 EP - 100 PB - BIOspektrum Springer AN - OPUS4-52193 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yao, J. A1 - Jiang, T. A1 - Ji, Y. A1 - An-Stepec, Biwen Annie A1 - Koerdt, Andrea A1 - Cai, Z. A1 - Dong, C. A1 - Ge, Y. A1 - Qi, Z. T1 - Water-Fueled Autocatalytic Bactericidal Pathway based on e-Fenton-Like Reactions Triggered by Galvanic Corrosion and Extracellular Electron Transfer N2 - Water is generally considered to be an undesirable substance in fuel system, which may lead to microbial contamination. The antibacterial strategies that can turn water into things of value with high disinfection efficacy have been urgently needed for fuel system. Here, we reveal a water-fueled autocatalytic bactericidal pathway comprised by bi-metal micro-electrode system, which can spontaneously produce reactive oxygen species (mainly H2O2 and O2•–) by the electron Fenton-like reaction in water medium without external energy., The respiratory chain component of bacteria and the galvanic corrosion on the coated metals were two electron sources in the system. The specific model of Ag-Ru water-fueled autocatalytic (WFA) microelectrode particles presents extremely high disinfection efficiency (>99.9999%) in less than one hour for three aerobic bacteria (Escherichia coli, Pseudomonas aeruginosa and Bacillus subtilis) in LB media and high disinfection efficiency for the anaerobic bacteria (Desulfovibrio alaskensis) in Postgate E media without natural light irradiation. Overall, the novel WFA Ag-Ru antibacterial material explored in this study has a high potential for sterilizing applications in fuel system and this work provides the potential for the development of non-chemical and water-based antibacterial materials, such as WFA Ag-Ru antibacterial coating on stainless steel. KW - Fenton-like reaction KW - Reactive oxygen species KW - Disinfection Fuel KW - Silver KW - Ruthenium KW - MIC PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-555186 DO - https://doi.org/10.1016/j.jhazmat.2022.129730 SN - 0304-3894 VL - 440 SP - 1 EP - 11 PB - Elsevier CY - Amsterdam AN - OPUS4-55518 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koerdt, Andrea A1 - An, Biwen Annie A1 - Deland, Eric ED - Eibergen, N. ED - Poulassichidis, T. T1 - Novel Multiport Flow-Column Corrosion Monitoring System (MFC) Revealed High Corrosion Rates by Corrosive Methanogenic Archaea N2 - MFC was used to study the corrosiveness of iron-utilizing methanogen, Methanobacterium IM1 under flow conditions. Comparing against electrical SRM, Desulfovibrio ferrophilus IS5, results showed under standard mesophilic conditions, average corrosion rates of Methanobacterium IM1 was double that of SRM. The highest corrosion rate of Methanobacterium IM1 reached up to 0.60 mm/yr under neutral conditions, and severe pitting was observed on the iron surface. Furthermore, the corrosion products of Methanobacterium IM1 were characterized with TOF-SIM, FIB-SEM and EDX, and preliminary results revealed FeCO3 is not the only corrosion product of Mi-MIC, as previously reported. Under low pH conditions, the maximum corrosion rate of Methanobacterium IM1 reached 1.57 mm/yr, which resulted in severed deformity of the iron specimen. Additional comparisons using different types of incubation material were conducted to standardize MFC MIC testing. T2 - Corrosion 2021 CY - Online Meeting DA - 19.04.2021 KW - MIC KW - Microbiologically influenced corrosion KW - Biocorrosion KW - Hi-Tension KW - Environmental condition KW - Flow Model KW - Modelling KW - Korrosion PY - 2021 UR - https://my.nace.org/PaperTrail/Authors/Submission.aspx?id=2b6387be-7390-ea11-813a-005056a95a7c SP - Paper C2021-16303, 1 AN - OPUS4-52480 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koerdt, Andrea T1 - Mikrobielle Zusammensetzung im Wassertank N2 - Der Fachbereich 7.6 untersucht seit einiger Zeit an Auslagerungsständen auf dem Testgelände in Horstwalde Korrosion im maritimen Bereich. Im Moment läuft das System mit künstlichem Meerwasser und simuliert die Bewitterung von Metallproben unter angenäherten klimatischen Bedingungen ähnlich zum natürlichem Habitat. Im Laufe der Zeit konnte nicht intendierter mikrobieller bewuchs beobachtet werden. Es stellte sich die Frage, welche Mikroorganismen vorlagen und ob diese einen Einfluss auf die Korrosionsuntersuchungen haben könnte. Aus diesem Grund wurden 16S-rRNA Untersuchungen durchgeführt welche alle drei Domänen des Lebens widerspiegeln Bakterien, Archaea und Eukaryoten. Es konnte gezeigt werden, dass über 95% der vorliegenden Biomasse Grünalgen waren, die durch Licht Eintrag in den Container Photosynthese betrieben und dadurch an Biomasse zunahmen. Des weiteren konnten Bakterien detektiert werden, welche in der Regel halophilen und aeroben Habitaten zu finden sind. Allerdings wurden auch Sulfat reduzierende Bakterien (MIC) detektiert, wenn auch in einem geringen prozentualen Anteil. Es muss allerdings Berücksichtigt werden, dass die mikrobielle Zusammensetzung sich im Laufe der Zeit weiter ändern kann. Als Ursprung der Biomasse wird, das künstliche Sediment vermutet. Außerdem wäre es für zukünftige Experiment denkbar, das System mit echtem Sediment aus dem marinen Habitat anzuimpfen. T2 - Dechema CY - Online meeting DA - 10.11.2021 KW - Mikroorganismen KW - Mikrobielle Gemeinschaft KW - Korrosion KW - Simulation PY - 2021 AN - OPUS4-54035 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koerdt, Andrea A1 - An, Biwen Annie T1 - Microbial corrosion coupled to methanogenesis by strains from different environments N2 - Microbiologically influenced corrosion (MIC) of iron is usually attributed to sulfate-reducing microorganisms, either chemically (formation of hydrogen sulfide) or electrically (direct electron uptake). Methanogenetic Archaea are also known to be involved in iron corrosion, forming a multi-species biofilm on corroding metallic structures. However, mechanistic details and kinetics of the overall process in methanogen-induced MIC are poorly understood. T2 - Beirat Material CY - Berlin, Germany DA - 26.04.2018 KW - Corrosion KW - Methanogens KW - Archaea KW - Implants KW - Biofilm PY - 2018 AN - OPUS4-45112 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Knisz, J. A1 - Eckert, R. A1 - Gieg, L. A1 - Koerdt, Andrea A1 - Lee, J. A1 - Silva, E. A1 - Skovhus, T. L. A1 - An Stepec, Biwen Annie A1 - Wade, S. A. T1 - Microbiologically Influenced Corrosion - More than just Microorganisms N2 - Microbiologically influenced corrosion (MIC) is a phenomenon of increasing concern which affects various materials and sectors of society. MIC describes the effects, often negative, that a material can experience due to the presence of microorganisms. Unfortunately, although several research groups and industrial actors worldwide have already addressed MIC, discussions are fragmented, while information sharing and willingness to reach out to other disciplines is limited. A truly interdisciplinary approach, that would be logical for this material/biology/chemistry-related challenge, is rarely taken. In this review we highlight critical non-biological aspects of MIC that can sometimes be overlooked by microbiologists working on MIC but are highly relevant for an overall understanding of this phenomenon. Here, we identify gaps, methods and approaches to help solve MIC related challenges, with an emphasis on the MIC of metals. We also discuss the application of existing tools and approaches for managing MIC and propose ideas to promote an improved understanding of MIC. Furthermore, we highlight areas where the insights and expertise of microbiologists are needed to help progress this field. KW - MIC KW - Biodeterioration KW - Biocorrosion KW - Interdisciplinarity KW - Multiple lines of evidence PY - 2023 DO - https://doi.org/10.1093/femsre/fuad041 SN - 0168-6445 VL - 47 IS - 5 SP - 1 EP - 70 PB - FEMS Microbiology Reviews AN - OPUS4-58066 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Andresen, Elina T1 - Upconversion for security tags and future applications N2 - NIR-excitable lanthanide nanocrystals (LnNC) show multi-color emission pattern composed of a multitude of narrow bands of varying intensity in the ultraviolet, visible, near-infrared, and short-wave infrared detectable with miniaturized optical instruments and simple color (RGB) cameras in complex environments. This makes these chemically inert luminescent materials ideal candidates for anticounterfeiting and authentication applications as well as for modules in optical sensors in which the LnNCs can be used as nanolamps in combination with analyte-sensitive fluorophores or the temperature sensitivity of defined emission bands can be utilized. Therefore, we are building up and exploring a platform of LnNC with application-specifically tuned size, composition, and surface chemistry. T2 - SHIFT 2022 CY - La Laguna, Tenerife, Spain DA - 10.10.2022 KW - Nano KW - Nanomaterial KW - Upconversion nanoparticle KW - Lanthanide KW - Photoluminescence PY - 2022 AN - OPUS4-56229 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fidan, Z. A1 - Wende, A. A1 - Resch-Genger, Ute T1 - Visible and red emissive molecular beacons for optical temperature measurements and quality control in diagnostic assays utilizing temperature-dependent amplification reactions N2 - Quality control requirements imposed on assays used in clinical diagnostics and point-of-care-diagnostic testing (POCT), utilizing amplification reactions performed at elevated temperatures of 35 to 95 °C are very stringent. As the temperature of a reaction vessel has a large impact on the specificity and sensitivity of the amplification reaction, simple tools for local in situ temperature sensing and monitoring are required for reaction and assay control. We describe here a platform of stem-and-loop structured DNA hairpins (molecular beacons, MBs), absorbing and emitting in the visible and red spectral region, rationally designed for precise temperature measurements in microfluidic assays for POCT, and their ap-plication for temperature measurements in a common DNA-based molecular biological assay utilizing thermophilic helicase-dependent amplification (tHDA). Spectroscopic studies of these MBs, rationally designed from DNA se-quences of different thermal stabilities, chosen not to interact with the DNA probes applied in the nucleic acid amplification assay, and temperature-dependent fluorescence measurements of MB-assay mixtures revealed the suitability of these MBs for temperature measurements directly in such an assay with a temperature resolution of about 0.5 °C without interferences from assay components. Combining two spectrally distinguishable MBs provides a broader response range and an increase in temperature sensitivity up to 0.1 °C. This approach will find future application for temperature monitoring and quality control in commercialized diagnostics assays using dried reagents and microfluidic chips as well as assays read out with tube and microplate readers and PCR detection systems for temperature measurements in the range of 35 to 95 °C. KW - Miniaturization KW - Fluorescence KW - Temperature KW - Sensor KW - Assay KW - Microfluidics KW - DNA KW - Dye KW - Molecular beacon KW - Molecular diagnostics PY - 2016 DO - https://doi.org/10.1007/s00216-016-0088-6 SN - 1618-2642 VL - 409 IS - 6 SP - 1519 EP - 1529 PB - Springer CY - Heidelberg AN - OPUS4-39589 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Srivastava, Priyanka A1 - Tavernaro, Isabella A1 - Genger, C. A1 - Welker, P. A1 - Huebner, Oskar A1 - Resch-Genger, Ute T1 - Multicolor Polystyrene Nanosensors for the Monitoring of Acidic, Neutral, and Basic pH Values and Cellular Uptake Studies N2 - A first tricolor fluorescent pH nanosensor is presented, which was rationally designed from biocompatible carboxylated polystyrene nanoparticles and two analyte-responsive molecular fluorophores. Its fabrication involved particle staining with a blue-red-emissive dyad, consisting of a rhodamine moiety responsive to acidic pH values and a pH-inert quinoline fluorophore, followed by the covalent attachment of a fluorescein dye to the particle surface that signals neutral and basic pH values with a green fluorescence. These sensor particles change their fluorescence from blue to red and green, depending on the pH and excitation wavelength, and enable ratiometric pH measurements in the pH range of 3.0−9.0. The localization of the different sensor dyes in the particle core and at the particle surface was confirmed with fluorescence microscopy utilizing analogously prepared polystyrene microparticles. To show the application potential of these polystyrene-based multicolor sensor particles, fluorescence microscopy studies with a human A549 cell line were performed, which revealed the cellular uptake of the pH nanosensor and the differently colored emissions in different cell organelles, that is, compartments of the endosomal-lysosomal pathway. Our results demonstrate the underexplored potential of biocompatible polystyrene particles for multicolor and multianalyte sensing and bioimaging utilizing hydrophobic and/or hydrophilic stimuli-responsive luminophores. KW - Microparticle KW - Fluorescence KW - Sensor KW - pH KW - Quantum yield KW - Multiplexing KW - Imaging KW - Cell KW - Quality assurance KW - Nano KW - Polymer KW - Bioimaging KW - Particle KW - Application PY - 2022 DO - https://doi.org/10.1021/acs.analchem.2c00944 VL - 94 IS - 27 SP - 9656 EP - 9664 PB - ACS AN - OPUS4-55365 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Daly, H.C A1 - Matikonda, S.S A1 - Steffens, H.C A1 - Rühle, Bastian A1 - Resch-Genger, Ute A1 - Ivanic, J. A1 - Schermann, M.J T1 - Daly_Photochem Photobiol 2021_Ketone Incorporation Extends the Emission Properties of the Xanthene Scaffold N2 - Imaging in the shortwave-infrared region (SWIR, λ = 1000–2500 nm) has the potential to enable deep tissue imaging with high resolution. Critical to the development of these Methods is the identification of low molecular weight, biologically compatible fluorescent probes that emit beyond 1000 nm. Exchanging the bridging oxygen atom on the xanthene scaffold (C10’ position) with electron withdrawing groups has been shown to lead to significant redshifts in absorbance and emission. Guided by quantum chemistry computational modeling studies, we investigated the installation of a Ketone bridge at the C10’ position. This simple modification extends the absorbance maxima to 860 nm and the emission beyond 1000 nm, albeit with reduced photon output. Overall, These studies demonstrate that broadly applied xanthene dyes can be extended into the SWIR range. KW - Flourescence KW - Optical probe KW - Dye KW - Photophysics KW - Quantum yield KW - Mechanism KW - NIR KW - SWIR KW - Imaging KW - Reliability KW - Method KW - Quality assurance PY - 2021 DO - https://doi.org/10.1111/php.13544 SN - 1751-1097 VL - 98 IS - 2 SP - 325 EP - 333 PB - Wiley Online Library AN - OPUS4-54080 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute A1 - Würth, Christian A1 - Frenzel, Florian A1 - Weigert, Florian A1 - Andresen, Elina A1 - Grauel, Bettina A1 - Wegner, Karl David T1 - Semiconductor (SCNC) & Upconversion Nanocrystals (UCNC) – Optical Properties, Applications & Challenges N2 - Inorganic nanocrystals with linear and nonlinear luminescence in the ultraviolet, visible, near infrared and shortwave infrared like semiconductor quantum dots and spectrally shifting lanthanide-based nanophosphors have meanwhile found applications in the life and material sciences ranging from optical reporters for bioimaging and sensing over security barcodes to solid state lighting and photovoltaics. These nanomaterials commonly have increasingly sophisticated core/shell particle architectures with shells of different chemical composition and thickness to minimize radiationless deactivation at the particle surface that is usually the main energy loss mechanism [1]. For lanthanide-based spectral shifters, particularly for very small nanoparticles, also surface coatings are needed which protect near-surface lanthanide ions from luminescence quenching by high energy vibrators like O-H groups and prevent the disintegration of these nanoparticles under high dilution conditions. [2,3,4]. The identification of optimum particle structures requires quantitative spectroscopic studies focusing on the key performance parameter photoluminescence quantum yield [5,6], ideally flanked by single particle studies to assess spectroscopic inhomogeneities on a particle-to-particle level for typical preparation methods [7], Moreover, in the case of upconversion nanoparticles with a multi-photonic and hence, excitation power density (P)-dependent luminescence, quantitative luminescence studies over a broad P range are required to identify particle architectures that are best suited for applications in fluorescence assays up to fluorescence microscopy. Here, we present methods to quantify the photoluminescence of these different types of emitters in the vis/NIR/SWIR and as function of Pand demonstrate the importance of such measurements for a profound mechanistic understanding of the nonradiative deactivation pathways in semiconductor and upconversion nanocrystals of different size and particle architecture in different environments. T2 - 27th Annual Meeting of the Slovenian Chemical Society CY - Portoroz-Portorose, Slovenia DA - 21.09.2021 KW - Nano KW - Nanomaterial KW - Upconversion nanoparticle KW - Lanthanide KW - Photoluminescence KW - Quantum yield KW - Photophysics KW - Lifetime KW - Surface chemistry KW - Single particle KW - Brightness KW - NIR KW - Synthesis KW - Semiconductur KW - Quantum dot KW - Nanocrystal KW - SWIR PY - 2021 AN - OPUS4-53723 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Resch-Genger, Ute T1 - Tumore abbilden, Biomarker nachweisen, Messungen standardisieren N2 - Zu den am häufigsten eingesetzten Analysemethoden in den Lebens- und Materialwissenschaften gehören Lumineszenzmethoden. Sie nutzen die Emission von Licht nach Absorption von Energie, um Signale zu erzeugen, und umfassen spektroskopische und mikroskopische Messungen. KW - Quality assurance KW - Sensor KW - Imaging KW - Reference material KW - Nano KW - Particle KW - Nanomaterial KW - Upconversion KW - Nanoparticle KW - Lanthanide KW - Photoluminescence KW - Quantum yield KW - Photophysics KW - Lifetime KW - Excitation KW - Power density KW - Single particle KW - Brightness KW - NIR PY - 2021 SP - 75 EP - 77 PB - GDCH AN - OPUS4-53526 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauli, Jutta A1 - Würth, Christian A1 - Güttler, Arne A1 - Resch-Genger, Ute T1 - Reliable Determination of the Signal-Relevant Spectroscopic Key Characteristics of Luminescent Reporters and Optical Probes for Imaging in the vis/NIR/SWIR N2 - Introduction. Comparing different emitter classes and rationally designing the next generation of molecular and nanoscale probes for bioimaging applications require accurate and quantitative methods for the measurement of the key parameter photoluminescence quantum yield f.1 f equals the number of emitted per number of absorbed photons. This is particularly relevant for increasingly used fluorescence imaging in the short wave-infrared region (SWIR) ≥ 900 nm providing deeper penetration depths, a better image resolution, and an improved signal-to-noise or tumor-to-background ratio.2, 3 However, spectroscopic measurements in the SWIR are more challenging and require specific calibrations and standards. T2 - EMIM 2021 CY - Göttingen, Germany DA - 24.08.2021 KW - Fluorescence KW - Optical probe KW - Dye KW - Photophysics KW - Quantum yield KW - Mechanism KW - NIR KW - SWIR KW - Imaging KW - Reference material KW - Reliability KW - Nano KW - Particle KW - Method KW - Quality assurance PY - 2021 AN - OPUS4-53233 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Design and Quantitative Characterization of Functional Molecular Chromophores and Nanomaterials with UV/vis/NIR/IR Emission – An Overview of Research Activities in Division Biophotonics N2 - In the focus of division Biophotonics are the design, preparation, analytical and spectroscopic characterization, and application of molecular and nanoscale functional materials, particularly materials with a photoluminescence in the visible, near infrared (NIR) and short-wave infrared (SWIR). This includes optical reporters for bioimaging and sensing, security and authentication barcodes, and materials for solid state lighting, energy conversion, and photovoltaics. For the identification of optimum particle structures quantitative spectroscopic studies are performed under application-relevant conditions, focusing on the key performance parameter photoluminescence quantum yield. In addition, simple, cost-efficient, and standardizable strategies for quantifying functional groups on the surface of nano- and microparticles are developed, here with a focus on optical assays and electrochemical titration methods, cross-validated by more advanced methods such as quantitative NMR. In addition, reference materials and reference products are developed for optical methods, particularly luminescence techniques, and for analytical methods utilized for the characterization of nanomaterials. T2 - Projekttreffen Nile-Chrome 2.0 CY - Mainz, Germany DA - 11.12.2023 KW - Fluorescence KW - Quantum yield KW - Optical spectroscopy KW - Reference material KW - Reference data KW - Quality assurance KW - Dye KW - Reference product KW - NIR KW - SWIR KW - Nano KW - Particle KW - Silica KW - Polymer KW - Surface group analysis KW - Sensor molecules PY - 2023 AN - OPUS4-59123 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Standardization of Fluorescence Measurements in the UV/vis/NIR/IR - Needs for and requirements on calibration tools N2 - Photoluminescence techniques are amongst the most widely used tools in the life sciences, with new and exciting applications in medical diagnostics and molecular imaging continuously emerging. Advantages include their comparative ease of use, unique sensitivity, non-invasive character, and potential for multiplexing, remote sensing, and miniaturization. General drawbacks are, however, signals, that contain unwanted wavelength- and polarization contributions from instrument-dependent effects, which are also time-dependent due to aging of instrument-components, and difficulties to measure absolute fluorescence intensities. Moreover, scattering systems require special measurement geometries and the interest in new optical reporters with emission > 1000 nm strategies for reliable measurements in the second diagnostic for the comparison of material performance and the rational design of new fluorophores with improved properties. Here, we present strategies to versatile method-adaptable liquid and solid fluorescence standards for different fluorescence parameters including traceable instrument calibration procedures and the design of integrating sphere setups for the absolute measurement of emission spectra and quantum yields in the wavelength region of 350 to 1600 nm. Examples are multi-emitter glasses, spectral fluorescence standards, and quantum yield standards for the UV/vis/NIR T2 - Spie Photonics west 2017 CY - San Francisco, USA DA - 28.01.2017 KW - Fluorescence standard KW - Instrument calibration KW - Integrating sphere spectroscopy KW - Absolute fluorescence quantum yield KW - Fluorescent glasses KW - Nanoparticles PY - 2017 AN - OPUS4-39074 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Resch-Genger, Ute ED - Otto, S. ED - Scholz, Norman ED - Behnke, Thomas ED - Heinze, K. T1 - Thermo-Chromium: A Contactless Optical Molecular Thermometer N2 - The unparalleled excited-state potential-energy landscape of the chromium(III)-based dye [1]3+ ([Cr(ddpd)2]3+; ddpd=N,N’-dimethyl-N,N’-dipyridin-2-ylpyridin-2,6-diamine) enables a strong dual emission in the near infrared region. The temperature dependence of this dual emission allows the use of [1]3+ as an unprecedented molecular ratiometric thermometer in the 210–373 K temperature range in organic and in aqueous media. Incorporation of [1]3+ in biocompatible nanocarriers, such as 100 nm-sized polystyrene nanoparticles and solutol micelles, provides nanodimensional thermometers operating under physiological conditions. KW - Temperature KW - Sensor KW - Dual emission KW - Fluorescence KW - Cr complex KW - Nano KW - Particle KW - Micelle KW - Probe KW - Environment PY - 2017 DO - https://doi.org/10.1002/chem.201701726 SN - 0947-6539 VL - 23 IS - 50 SP - 12131 EP - 12135 PB - Wiley-VCH AN - OPUS4-42539 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Quantification of Parameters Affecting the Upconversion Luminescence of Lanthanide-Based Upconversion Nanocrystals N2 - Lanthanide-based upconversion nanoparticles (UCNPs) like hexagonal Beta-NaYF4 UCNPs doped with Yb3+ and Er3+, which efficiently convert 976 nm light to ultraviolet, visible, and near infrared photons, offer new strategies for luminescence-based sensing, barcoding, and imaging. The properties of their upconversion (UC) luminescence (UCL) are, however, strongly influenced by particle size, the concentration and spatial arrangement of the dopant ions, surface chemistry including presence and thickness of surface passivation and shielding shells, microenvironment/presence of quenchers with high energy vibrations, and excitation power density (P). We present here a comprehensive study of the influence of UCNP size and particle architecture for Yb3+ and Er3+ co-doped NaYF4 core-only and core-shell nanostructures in the size range of about 5 nm to 50 nm, which underlines the importance of particle synthesis, surface chemistry, and quantitative luminescence measurements for mechanistic insights and the determination of application-relevant matrix- and P-dependent optimum dopand concentrations. T2 - Materials Challenges in Alternative and Renewable Energy (MCARE) 2018 CY - Vancouver, BC, Canada DA - 20.08.2018 KW - Upconverting nanoparticles KW - Size KW - Energy transfer KW - Fluorescence KW - Absolute fluorescence quantum yield KW - Fluorescence decay kinetics KW - Power density dependence PY - 2018 AN - OPUS4-46393 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weigert, Florian T1 - Photoluminescence Properties of coreshell CdSe Nanocrystals with Different Shells and Surface Chemistries Derived from Ensemble and Single Particle Measurements N2 - The optical properties of semiconductor nanocrystals (SCNCs) depend on constituent material, particle size, and surface chemistry, with the size of the photoluminescence (PL) quantum yield (QY) and the PL decay kinetics being largely controlled by the number of dangling bonds, which have to be properly passivated for high quality materials. Hence, PL measurements can provide insight not only in SCNC photophysics, yet can be also used for quality control of SCNC synthesis and surface modification. In this respect, steady state and time-resolved fluorometry and confocal microscopy with time correlated single photon counting were used to study the PL properties of core-shell CdSe SCNCs with different shells and surface chemistries on ensemble and single particle level, thereby focusing on a correlation of ensemble PL QY and PL decay kinetics with particle brightness, PL time traces, and the On-time fraction of single SCNCs. Additionally, confocal PL images were correlated with AFM measurements in order to derive the amount of absorbing, yet non-emissive ”dark” SCNCs, the presence of which resulting in an underestimation of ensemble PL quantum yields. The results of this study can help to identify synthetic routes and surface modifications, which minimize the fraction of dark SCNCs. T2 - PicoQuant 22nd International Workshop on Single Molecule and Super-Resolution Microscopy in the Life Sciences CY - Berlin, Germany DA - 14.09.2016 KW - Single molecule KW - SCNC KW - QY KW - AFM KW - Confocal PY - 2016 AN - OPUS4-38121 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tavernaro, Isabella T1 - Design of Fluorescent, Amorphous Silica-NPs and their Versatile Use in Sensing Applications N2 - Surface functionalized silica nanoparticles (SiO2-NP) gained great interest in the life and material sciences, as they can be used e.g. as drug carriers, fluorescent sensors, and multimodal labels in bioanalytical assays and imaging applications. They are highly stable, are easily produced and modified on a large scale at low cost and can be labeled or stained with a multitude of sensor dyes. These dye modified particle conjugates have several advantages as compared to conventional molecular probes like enhanced brightness, ease of designing ratiometric systems by combining analyte-sensitive and inert reference dyes, and increased photostability. Moreover, stained nanoparticles can enable the use of hydrophobic dyes in aqueous environments. Here we present our work on multicolored sensors for the measurement of pH, oxygen and saccharides utilizing amorphous SiO2 NPs. T2 - Focus Area Day Analytical Sciences 2023 CY - Berlin, Germany DA - 20.04.2023 KW - Amorphous silica particles KW - Particle Synthesis KW - Nano KW - Ratiometric Sensors KW - Fluorescence KW - pH probe KW - Dye PY - 2023 AN - OPUS4-59151 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Radunz, Sebastian A1 - Schavkan, A. A1 - Wahl, Sebastian A1 - Würth, Christian A1 - Tschiche, H. R. A1 - Krumrey, M. A1 - Resch-Genger, Ute T1 - Evolution of Size and Optical Properties of Upconverting Nanoparticles during High-Temperature Synthesis N2 - We investigated the growth of β-phase NaYF4:Yb3+,Er3+ upconversion nanoparticles synthesized by the thermal decomposition method using a combination of in situ and offline analytical methods for determining the application-relevant optical properties, size, crystal phase, and chemical composition. This included in situ steady state luminescence in combination with offline time-resolved luminescence spectroscopy as well as small-angle X-ray scattering (SAXS) transmission electron microscopy (TEM), X-ray diffraction analysis (XRD), and inductively coupled Plasma optical emission spectrometry (ICP-OES). For assessing the suitability of our optical monitoring approach, the in situ-collected spectroscopic data, which reveal the luminescence evolution during nanocrystal synthesis, were compared to measurements done after cooling of the reaction mixture of the as-synthesized particles. The excellent correlation of the in situ and time-resolved upconversion luminescence with the nanoparticle sizes determined during the course of the reaction provides important insights into the various stages of nanoparticle growth. This study highlights the capability of in situ luminescence monitoring to control the efficiency of UCNP synthesis, particularly the reaction times at elevated temperatures and the particle quality in terms of size, shape, and crystal structure, as well as luminescence lifetime and upconversion quantum yield. KW - Rare earth nanoparticles KW - Upconversion KW - TEM KW - SAXS PY - 2018 UR - https://pubs.acs.org/doi/pdf/10.1021/acs.jpcc.8b09819 DO - https://doi.org/10.1021/acs.jpcc.8b09819 VL - 50 IS - 122 SP - 28958 EP - 28967 PB - American Chemical Society CY - Washington, DC AN - OPUS4-47169 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Measuring the Upconversion Luminescence of Ensemble and Single Particle Lanthanide-Based Upconversion Nanocrystals N2 - Lanthanide-based upconversion nanoparticles (UCNPs) like hexagonal 𝛽-NaYF4 UCNPs doped with Yb3+ and Er3+, which efficiently convert 976 nm light to ultraviolet, visible, and near infrared photons, offer new strategies for luminescence-based sensing, barcoding, and Imaging. Their upconversion (UC) luminescence (UCL) features like UCL intensity, quantum yield, relative spectral distribution / UCL luminescence color, and luminescence decay kinetics are, however, strongly influenced by particle size, dopant ion concentration, particle architecture, surface chemistry including presence and thickness of surface passivation and shielding shells, microenvironment/presence of quenchers with high energy vibrations, and excitation power density (P). We present here a comprehensive study of the influence of excitation power density on the UCL features of different types of UCNPs, focusing on Yb3+ and Er3+ co-doped NaYF4 core-only and core-shell nanostructures with different sizes and doping ion concentration, which underlines the importance of P-dependent optimum dopant concentrations for UCNP performance and the potential of P-tuning of UCL. T2 - Materials Challenges in Alternative & Renewable Energy 2021 (MCARE 2021) CY - Online meeting DA - 19.07.2021 KW - Fluorescence KW - Lifetime KW - Method KW - Stability KW - Coating KW - Surface chemistry KW - Lanthanide KW - Upconversion KW - Nano KW - Particle KW - Single particle spectroscopy KW - Quantum yield KW - Microscopy KW - Photophysics PY - 2021 AN - OPUS4-53111 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wegner, Karl David T1 - Advancing Short-Wave Infrared (SWIR) Emission N2 - There is a growing interest in the exploitation of the short-wave infrared (SWIR), which refers to the wavelength band of light between 900 nm and 2500 nm. Luminophores that emit in the SWIR are used in various areas of telecommunications, photovoltaics, security systems (night vision), and in biomedicine. In particular for biomedical applications, the SWIR range is highly promising because light scattering, absorption, and autofluorescence of tissue and biological compounds are strongly reduced compared to the visible (400–700 nm) and NIR (~700–900 nm). The benefits of SWIR-emissive QDs have been demonstrated for a variety of applications, such as in thermal sensing, as photoelectrochemical biosensor, in in vivo vascular imaging, and for fluorescence-guided surgery.[1] Full exploitation of SWIR photoluminescence (PL) imaging and sensing is currently hampered by i.) a lack of suitable advanced nanomaterials with a high PL quantum yield (PL QY) and a high brightness, that can be used safely in vivo and ii.) a lack of quantitative and reliable data on the optical properties of many SWIR emitters. Promising nanomaterials for the SWIR are heavy metal-free Ag2S quantum dots (QDs). Aiming for the development of SWIR advanced nanomaterials with optimum performance, we have dived deeper into the photophysical processes occurring in these nanomaterials, thereby exploring in depth how the environment such as temperature, surface ligand composition, and the incorporation of transition metals influence the optical properties Ag2S QDs. We observed a strong enhancement of the SWIR emission of upon addition of metal ions such as Zn2+, yielding PL quantum yields of about 10% and thus making them highly suitable for non-invasive deep imaging of vascular networks and 3D fluid flow mapping. T2 - Anakon 2025 CY - Leipzig, Germany DA - 10.03.2025 KW - Quantum dots KW - Nano KW - Particle KW - SWIR KW - Fluorescence KW - Temperature KW - Ag2S KW - Quality assuarance KW - Ligand KW - Sensor PY - 2025 AN - OPUS4-62769 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Resch-Genger, Ute A1 - Sloniec-Myszk, Jagoda ED - Hennig, Andreas T1 - Chiral, J-aggregate-forming dyes for alternative signal modulation mechanisms in self-immolative enzyme-activatable optical probes N2 - Enzyme-activatable optical probes are important for future advances in cancer imaging, but may easily suffer from low signal-to-background ratios unless not optimized. To address this shortcoming, numerous mechanisms to modulate the fluorescence signal have been explored. We report herein newly synthesized probes based on selfimmolative linkers containing chiral J-aggregate-forming dyes. Signal modulation by formation of chiral J-aggregates is yet unexplored in optical enzyme probe design. The comprehensive characterization of the probes by absorption, CD, fluorescence, and time-resolved fluorescence spectroscopy revealed dye−dye interactions not observed for the free dyes in solution as well as dye−protein interactions with the enzyme. This suggested that J-aggregate formation is challenging to achieve with current probe design and that interactions of the dyes with the Enzyme may interfere with achieving high signal-to-background ratios. The detailed understanding of the interactions provided herein provides valuable guidelines for the future design of similar probes. KW - Signal amplification KW - Fluorescence KW - Quantum yield KW - Optical spectroscopy KW - Dye KW - Cyanine KW - Characterization KW - Assay KW - Chiral KW - Aggregation KW - Activatable probe PY - 2016 DO - https://doi.org/10.1021/acs.jpcb.5b10526 SN - 1520-5207 SN - 1520-6106 VL - 120 IS - 5 SP - 877 EP - 885 PB - ACS Publications AN - OPUS4-35949 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Absolute spectroscopic characterization of the optical properties of semiconductor and upconversion nanocrystals in the vis and IR N2 - Nanocrystalline fluorophores like semiconductor quantum dots and rods and recently also lanthanide-based upconversion phosphors with emission in the visible (vis), near-infrared (NIR), and IR (infrared) region are increasingly being used in bioimaging studies and fluorescence assays as well as in photovoltaics and solid state lighting. The assessment and comparison of material performance as well as the development of rational design strategies for improved systems require spectroscopic tools, which enable the determination of the signal-relevant optical properties like photoluminescence quantum yields and brightness values. In the case of nonlinear fluorescence as shown by upconversion materials, such measurements must be also performed as function of excitation power density. In this work, we report on methods for the absolute determination of the photoluminescence quantum yield and brightness of fluorescent particles in dispersion and as powders based on integrating sphere spectroscopy and underline the importance of such measurements for the understanding of the photophysics of such nanocrystals. T2 - International Conference on Fundamental Processes in Semiconductor Nanocrystals (FQDots16) CY - Berlin, Germany DA - 05.09.2016 KW - Fluorescence KW - Nanoparticle KW - Semiconductor quantum dot KW - Upconversion nanocrystal KW - NIR KW - Integrating sphere spectroscopy KW - Fluorescence quantum yield KW - Method PY - 2016 AN - OPUS4-38695 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Andresen, Elina T1 - Lanthanide based multi element nanoparticles: a versatile platform for surface chemistry analysis and potential reference materials N2 - The use of engineered nanoparticles of different size, shape, and composition is continuously increasing in the life and materials sciences. This calls for methods and reference materials enabling the reliable and accurate determination of nanoparticle size, particle size distribution, shape, number concentration, degree of aggregation and agglomeration in different environments as well as for nanoparticle dispersibility and stability. We are currently building up and exploring a platform of lanthanide-based nanocrystals (LnNCs) with application-specifically tuned size, shape, composition, architecture, optical properties, and surface chemistry for emerging applications in life sciences. As a prerequisite for the broad applicability of these nanomaterials, we assess simple, robust, and easily upscaleable synthesis protocols for LnNCs with defined morphologies and tunable optical properties, and the short-term and long-term stability of LnNCs with selected surface coatings in aqueous environments under different application-relevant conditions. T2 - Anakon 2025 CY - Leipzig, Germany DA - 10.03.2025 KW - Nano KW - Particle KW - Method KW - Lanthanide KW - Synthesis KW - Upconversion KW - Ligand KW - Quality assurance KW - Particle number concentration KW - Reference material KW - Surface chemistry PY - 2025 AN - OPUS4-62768 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tavernaro, Isabella T1 - How to Quantify the Total and Accessible Number of Functional Groups and Ligands on Nanomaterials Using a Multimodal Approach – A Bilateral Comparison N2 - Surface-functionalized organic and inorganic engineered nanomaterials (NM) have gained increasing interest in various fields of application such as nanomedicine, bioimaging and sensing, or as additives in food and consumer products. The performance and safe use of these NM in such applications depend not only on their composition, primary particle size, and morphology, but also on surface chemistry, which controls surface charge, colloidal stability, biocompatibility, and toxicity.[1] NM surface chemistry is mainly determined by the total number of surface functional groups (FG) and the number of FG accessible for subsequent functionalization with ligands or biomolecules. Thus, methods for FG quantification are not only important tools for the control of NM production processes, but can also foster the sustainable development of functional and safe(r) NM. In addition, this need underlines the importance of validated and standardized analytical methods that provide accurate information on application-relevant physicochemical properties with known uncertainties, flanked by suitable quality control samples and reference materials. Aiming at the development of simple, versatile, and multimodal tools for the quantification of common bioanalytically relevant FG, we investigated and compared various analytical methods commonly used for FG quantification.[2,3] The potential of multimodal approaches for FG quantification was recently demonstrated in a bilateral comparison of the surface analysis of commercially available aminated silica nanoparticles (SiO2-NP).[3] These results demonstrate not only an influence of the size and synthesis methods on the number of FG but also on NM performance. This concept is currently explored in a second bilateral comparison of quantitative nuclear magnetic resonance (qNMR) measurements and optical assays for differently sized commercial and in-house synthesized SiO2-NP with varying amounts of amine functionalities, utilizing further optimized protocols for sample preparation, qNMR measurements, and data evaluation. This strategy can contribute to establishing multi-method characterization strategies for NMs and can provide a more detailed picture of structure-properties relationships for different types of functional NM. T2 - E-MRS Spring Meeting 2024 & ALTECH 2024 CY - Strasbourg, France DA - 27.05.2024 KW - Quantification KW - Nano KW - Particle KW - Quality assurance KW - Interlaboratory comparison KW - Method KW - Uncertainty KW - Reference material KW - Sensors KW - Synthesis KW - Silica KW - Surface analysis PY - 2024 AN - OPUS4-62161 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Effect of Particle Size and Excitation Power Density on the Luminescence Efficiency of Upconversion Nanocrystals in Different Dispersion Media N2 - Upconversion nanoparticles (UCNPs) offer new strategies for luminescence-based sensing and imaging. One of the best studied materials are ..-NaYF4 UCNPs doped with 20 % Yb3+ and 2 % Er3+, which efficiently convert 976 nm light to photons emitted at 540 nm, 655 nm, and 845 nm, respectively, reveal long luminescence lifetimes (> 100 µs), are photostable and chemically inert. Their upconversion (UC) luminescence (UCL) properties are, however, strongly influenced by particle size, surface chemistry, and microenvironment. In addition, the multiphotonic absorption processes responsible for UCL render UCL excitation power density (..) dependent. This makes quantitative UCL measurements as well as the determination of UC quantum yields (.UC) very challenging. The rational design of brighter UCNPs particle architectures and the interest in identifying optimum particle architectures for FRET-based sensing and imaging schemes, which often rely on core-only UCNPs to minimize donor-acceptor distances, encouraged us to assess the influence of particle size and P on UCL. Here, we present the photophysical properties of a series of hexagonal NaYF4 UCNPs with sizes from 10 to 43 nm with different surface ligands dispersed in organic solvents and water studied by steady state and time-resolved fluorometry as well as quantitatively by integrating sphere spectrometry with P varied over about three orders of magnitude. Our results underline the need for really quantitative luminescence studies for mechanistic insights and the potential of high P to compensate for UCL quenching due to high energy phonons and surface effects. T2 - 15th Conference on Methods and Applications in Fluorescence CY - Bruges, Belgium DA - 10.09.2017 KW - Upconversion KW - Nanoparticle KW - Absolute fluorometry KW - Integrating sphere spectroscopy KW - NIR KW - IR KW - Fluorescence KW - Surface chemistry KW - Deactivation pathways KW - Photophysics KW - Quantum yield PY - 2017 AN - OPUS4-43181 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wiesholler, L. M. T1 - Core-shell- Nd3+ - doped upconversion nanoparticles with enhanced luminescence properties for bioanalytical applications N2 - Upconversion nanoparticles are characterized by their ability to convert low energy near-infrared excitation in high energy emissions in the visible range. This is enabled by sequential absorption of two or more photons via energy transfer from the sensitizer lanthanide ion Yb3+ to an activator lanthanide ion, e.g. Er3+. Yb3+ sensitation has the advantage of 980 nm excitation achieved by commercial available low power cw laser modules. Nevertheless, for some applications, especially in aqueous media, which is predominantely in bioanalytical applications, there is the drawback of a local Absorption maximum of water at this wavelength. Sample heating can occur, and excitation power density is strongly distance dependent. To overcome this issue, the idea is to shift the excitation wavelength to 808 nm. This can be achieved by a tandem-excitation using Nd3+ and Yb3+ ions. Nd3+ gets excited by 808 nm irradiation and transfers the energy to Yb3+, which triggers the upconversion emission of the Er3+ ions. Therefore, it is mandatory to separate Nd3+ and Er3+ by core-shell architecture for reducing the energy backtransfer from Er3+ to Nd3+. To further enhance the upconversion luminescence an additional inert shell formed by the host material NaYF4 reduces the quenching effects caused by surface defects and dangling bonds. T2 - MRS Spring Meeting CY - Phoenix, Arizona, USA DA - 17-21. April KW - Core-shell KW - Upconversion KW - Nd3+ PY - 2017 AN - OPUS4-40035 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Monks, Melissa-Jane T1 - Rare earth strontium fluoride nanocrystals prepared via sol gel synthesis - Spectroscopic study of upconversion luminescence properties N2 - Obtaining high quality upconverting nanocrystals with only little crystal defects and hence, a high luminescence, affords a reliable synthesis route. Only this guarantees the reproducibility of the material and its spectroscopic properties required for future application. The fluorolytic sol-gel synthesis appears to be a convenient attempt, as this is a method with only few steps influencing the material properties, which can be well controlled. Also creating bright upconverting nanocrystals requires a profound understanding of the interplay of photophysical processes like multiphoton absorption, radiative and non-radiative pathways, and energy transfer in the material. Based on steady-state and time resolved luminescence measurements at different excitation power densities, the influence of the lanthanide doping ratio and synthesis parameters such as the annealing process on SrF2-nanocrystals obtained via the fluorolytic sol-gel synthesis was systematically studied. T2 - GDCh Wissenschaftsforum Chemie CY - Berlin, Germany DA - 10.09.2017 KW - Upconversion KW - Strontiumfluoride KW - Annealing study KW - Doping study KW - Luminescence PY - 2017 AN - OPUS4-42944 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Simple and versatile methods for quantifying functional groups, ligands, and biomolecules on nanomaterials N2 - Many applications of nanomaterials in the life sciences require the controlled functionalization of these materials with ligands like polyethylene glycol (PEG) and/or biomolecules such as peptides, proteins, and DNA. This enables to tune their hydrophilicity and biocompatibility, minimize unspecific interactions, improve biofunction-nalization efficiencies, and enhance blood circulation times and is the ultimate prerequisite for their use as reporters in assays or the design of targeted optial probes for bioimaging. At the core of these functionalization strategies are reliable and validated methods for surface group and ligand quantification that can be preferably performed with routine laboratory instrumentation, require only small amounts of substances, and are suitable for many different types of nanomaterials. We present here versatile and simple concepts for the quantification of common functional groups, ligands, and biomolecules on different types of organic and inorganic nano-materials, using different types of optical reporters and method validation with the aid of multimodal reporters and mass balances. T2 - RSC Symposium on Nanoparticle concentration – critical needs and state-of-the-art measurement CY - London, UK DA - 24.04.2018 KW - PEG ligands KW - Surface group analysis KW - Upconverting nanoparticles KW - Integrating sphere spectroscopy KW - Absolute fluorescence quantum yield KW - Fluorescence decay kinetics PY - 2018 N1 - Geburtsname von Nirmalananthan-Budau, Nithiya: Nirmalananthan, N. - Birth name of Nirmalananthan-Budau, Nithiya: Nirmalananthan, N. AN - OPUS4-44986 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krüger, Harald Rune T1 - Imaging of local pH in biofilm using polymeric sensors: towards the elucidation of microbial induced corrosion N2 - Microbial induced corrosion (MIC) is a crucial problem in many technical plants as well as fuel tanks, leading to considerable damage and huge financial losses. Successful prevention of MIC requires the localization of first signs of corrosion as well as the identification of factors influencing the corrosion process. In this respect, also the determination of corrosion rates can be of interest for the possible prevention of MIC. Hence, there is a growing need for sensitive and preferably inexpensive tools that enable the early detection of MIC. Of special interest are methods, which provide spatially and time-resolved information and allow the study of changes on metal surfaces as prerequisites for a more detailed analysis of ongoing corrosion processes at a MIC-affected site. Biofilm formation can lead to changes in pH, oxygen and chloride concentration as well as to the release of certain metal ions like Fe(II) and Mn(II) depending on the type of metal surface involved. Hence, optical methods enabling the detection of these analytes at very low concentration and monitoring of their changes can be used for MIC detection. Here, we propose to utilize polymeric nanosensors for MIC detection via the determination of the local pH value changes in different biofilms. Such nanosensors are known to have several advantages in imaging applications such as intracellular pH measurements including the ease of doping or labeling with a multitude of analyte-responsive and inert dye molecules for the realization of a high analyte sensitivity and ratiometric sensing. Moreover, they can be surface functionalized with target-specific ligands e.g., lectins, for the specific binding to the outer surface of certain types of bacteria. In this respect, different polymer architectures will be studied to identify an optimal candidate in terms of imaging performance in conjunction with several classes of pH-responsive fluorescent dyes like cyanines, aza-BODIPYs, and xanthenes, utilizing different mechanism of signal generation such as photo-induced electron transfer or protonation-induced changes in the spectral position of absorption and emission spectra. T2 - Europtrode CY - Graz, Austria DA - 20.03.2016 KW - Nanosensor KW - Microbial induced corrosion KW - Imaging KW - Nanosensor KW - Mikrobiell induzierte Korrosion KW - Bildgebung PY - 2016 AN - OPUS4-35628 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Resch-Genger, Ute ED - Scholz, Norman ED - Behnke, Thomas T1 - Determination of the critical micelle concentration of neutral and ionic surfactants with fluorometry, conductometry, and surface tension - a method comparison N2 - Micelles are of increasing importance as versatile carriers for hydrophobic substances and nanoprobes for a wide range of pharmaceutical, diagnostic, medical, and therapeutic applications. A key Parameter indicating the Formation and stability of micelles is the critical micelle concentration (CMC). In this respect, we determined the CMC of common anionic, cationic, and non-ionic surfactants fluorometrically using different fluorescent probes and fluorescence Parameters for Signal detection and ompared the results with conductometric and surface Tension measurements. Based upon These results, requirements, Advantages, and pitfalls of each methods are discussed. Our study underlines the versatility of fluorometric methods that do not impose specific requirements on surfactants and are especially suited for the quantification of very low CMC values. Conductivity and surface Tension measurements yield smaller uncertainties particularly for high CMC values, yet are more time- and substance consuming and not suitable for every surfactant. KW - Fluorescence KW - Methods KW - Critical micelle concentration (CMC) KW - Conductometry KW - Fluorescence probe KW - Dye KW - Nile Red KW - Pitfalls KW - Method evaluation KW - Uncertainty PY - 2017 DO - https://doi.org/10.1007/s10895-018-2209-4 SN - 1053-0509 SN - 1573-4994 VL - 28 IS - 1 SP - 465 EP - 476 AN - OPUS4-43905 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Resch-Genger, Ute A1 - Gorris, H.H. T1 - Perspectives and challenges of photon-upconversion nanoparticles - Part I: routes to brighter particles and quantitative spectroscopic studies N2 - Lanthanide-doped photon-upconversion nanoparticles (UCNPs) have been the Focus of many Research activities in materials and life sciences in the last 15 years because of their potential to convert light between different spectral regions and their unique photophysical properties. To fully exploit the application potential of These facinating nanomaterials, a number of challenges have to be overcome, such as the low brightness, particularly of small UCNPs, and the reliable quantification of the excitation-power-density-dependent upconversion luminescence. In this series of critical Reviews, recent developments in the design, Synthesis, optical-spectroscopic characterization, and application of UCNPs are presented with Special Focus on bioanalysis and the life sciences. Here we guide the reader from the Synthesis of UCNPs to different concepts to enhance their luminescence, including the required optical-spectroscopic assessment to quantify material Performance; surface modification strategies and bioanalytical applications as well as selected examples of the use of UCNPs as reporters in different Assay formats are addressed in part II. Future Trends and challenges in the field of upconversion are discussed with Special emphasis on UCNP Synthesis and material characterization, particularly quantitative luminescence studies. KW - Fluorescence KW - Lanthanide KW - Upconversion KW - Brightness KW - Quantification KW - Nanoparticle KW - Absolute fluorometry KW - NIR KW - IR KW - Quantum yield PY - 2017 DO - https://doi.org/10.1007/s00216-017-0499-z SN - 1618-2650 SN - 1618-2642 VL - 409 IS - 25 SP - 5855 EP - 5874 PB - Springer AN - OPUS4-41665 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhao, J. A1 - Hu, Y. A1 - wei Lin, S. A1 - Resch-Genger, Ute A1 - Zhang, R. A1 - Wen, J. A1 - Kong, X. A1 - Qin, A. A1 - Ou, J. T1 - Enhanced luminescence intensity of near-infraredsensitized sensitized upconversion nanoparticles via Ca²+ doping for a nitric oxide release platform N2 - Light-induced NO release based on exogenous NO donors has attracted substantial attention in clinical applications; the induction light source usually converts near-infrared light to blue or ultraviolet light. However, the low efficiency of near-infrared light-assisted chemical light energy conversion remains a challenge, especially for NaYF4:Yb3+/Tm3+ photoconverting near-infrared light to ultraviolet (UV) and blue light. In this paper, a luminescence-enhanced strategy is reported by doping Ca2+ into NaYF4:Yb3+/Tm3+ and coating it with NaGdF4 through a two-step solvothermal method. Then, UCNPs modified with methyl-b-cyclodextrin (M-b-CD) are loaded on a ruthenium nitrosyl complex [(3)Ru(NO)(Cl)] as nitric oxide release-molecules (NORMs). X-ray diffraction (XRD) and energy-dispersive X-ray spectroscopy (EDS) data demonstrated that Ca2+ was successfully doped into NaYF4:Yb3+/Tm3+ nanoparticles as the core, and a pure hexagonal phase, NaYF4, was obtained from the doping of Ca2+. TEM revealed that the crystallinity was significantly improved after Ca2+ doping, and the core–shell structure was successfully synthesized, with NaGdF4 directionally grown on the NaYF4:Ca/Yb/Tm core. Fluorescence tests showed that, especially in the ultraviolet and blue light excitation wavelength regions, the UC emission intensity of the Ca-doped NaYF4:Yb3+/Tm3+@NaGdF4 core–shell UCNPs increased by 302.95 times vs. NaYF4:Yb3+/Tm3+ UCNPs. Finally, the release of NO was tested by the Griess method. Under 980 nm irradiation, the cell viability distinctly decreased with increasing UCNPs@M-b-CD-NORMs concentration. This study Shows that NORM release of NO is triggered by enhanced up-converted UV and blue light, which can be used for the development of UV photo-sensitive drugs. KW - Nano KW - Nanomaterial KW - Upconversion nanoparticle KW - Lanthanide KW - Photoluminescence KW - Quantum yield KW - Photophysics KW - Lifetime KW - Sensor KW - Surface chemistry KW - Single particle KW - Brightness KW - NIR KW - PDT PY - 2020 DO - https://doi.org/10.1039/d0tb00088d VL - 8 IS - 30 SP - 6481 EP - 6489 PB - Journal of Materials Chemistry B AN - OPUS4-51262 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Typical Measurements in Optical Spectroscopy – Absorption Spectroscopy or Photometry N2 - The basics of absorption spectroscopy (termed also photometry) will be presented with focus on transparent solutions of different molecular and nanocrystalline absorbers and the ultraviolet (UV), visible (vis), and near-infrared (NIR) spectral region. Thereby, also typical sources of uncertainty will be addressed. Subsequently, several examples for typical applications of absorption measurements in the life and material sciences will be briefly shown ranging from aggregation studies and dye labeling densities of biomolecules (dye-to-biomolecule ratios) over optical assays for thiol and protein quantification to the optical determination of the size of semiconductor nanocrystals using size curves. T2 - pHD Seminar CY - Online meeting DA - 03.11.2020 KW - Quantification KW - Absorption KW - Dye KW - Nano particle KW - Method KW - Measurement uncertainty KW - Linearity PY - 2020 AN - OPUS4-51621 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Witte, F. A1 - Rietsch, P. A1 - Sinha, S. A1 - Krappe, A. A1 - Joswig, J.-O. A1 - Götze, J. P. A1 - Nirmalananthan-Budau, Nithiya A1 - Resch-Genger, Ute A1 - Eigler, S. A1 - Paulus, B. T1 - Fluorescence Quenching in J‑Aggregates through the Formation of Unusual Metastable Dimers N2 - Molecular aggregation alters the optical properties of a system as fluorescence may be activated or quenched. This is usually described within the well-established framework of H- and J-aggregates. While H-aggregates show nonfluorescent blueshifted absorption bands with respect to the isolated monomer, Jaggregates are fluorescent displaying a redshifted peak. In this publication, we employ a combined approach of experiment and theory to study the complex aggregation features and photophysical properties of diaminodicyanoquinone derivatives, which show unusual and puzzling nonfluorescent redshifted Absorption bands upon aggregation. Our theoretical analysis demonstrates that stable aggregates do not account for the experimental observations. Instead, we propose an unprecedented mechanism involving metastable dimeric species formed from stable dimers to generate nonfluorescent J-aggregates. These results represent a novel kind of aggregation-induced optical effect and may have Broad implications for the photophysics of dye aggregates. KW - Fluorescence KW - Llifetime KW - Dye KW - Quantum yield KW - Label KW - Reporter KW - Aggregation KW - Monomer KW - Heory KW - Mechanism KW - photophysics PY - 2021 DO - https://doi.org/10.1021/acs.jpcb.1c01600 SN - 1520-5207 VL - 125 IS - 17 SP - 4438 EP - 4446 PB - ACS Publikations AN - OPUS4-52619 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Frenzel, Florian A1 - Würth, Christian A1 - Dukhno, O. A1 - Przybilla, F. A1 - Wiesholler, L. M. A1 - Muhr, V. A1 - Horsch, T. A1 - Mély, Y. A1 - Resch-Genger, Ute T1 - Multiband emission from single β-NaYF4(Yb,Er) nanoparticles at high excitation power densities and comparison to ensemble studies N2 - Ensemble and single particle studies of the excitation power density (P)-dependent upconversion luminescence (UCL) of core and core–shell β-NaYF4:Yb,Er upconversion nanoparticles (UCNPs) doped with 20% Yb3+ and 1% or 3% Er3+ performed over a P regime of 6 orders of magnitude reveal an increasing contribution of the emission from high energy Er3+ levels at P > 1 kW/cm2. This changes the overall emission color from initially green over yellow to white. While initially the green and with increasing P the red emission dominate in ensemble measurements at P < 1 kW/cm2, the increasing population of higher Er3+ energy levels by multiphotonic processes at higher P in single particle studies results in a multitude of emission bands in the ultraviolet/visible/near infrared (UV/vis/NIR) accompanied by a decreased contribution of the red luminescence. Based upon a thorough analysis of the P-dependence of UCL, the emission bands activated at high P were grouped and assigned to 2–3, 3–4, and 4 photonic processes involving energy transfer (ET), excited-state absorption (ESA), cross-relaxation (CR), back energy transfer (BET), and non-radiative relaxation processes (nRP). This underlines the P-tunability of UCNP brightness and color and highlights the potential of P-dependent measurements for mechanistic studies required to manifest the population pathways of the different Er3+ levels. KW - Nano KW - Nanomaterial KW - Upconversion nanoparticle KW - Lanthanide KW - Photoluminescence KW - Quantum yield KW - Photophysics KW - Llifetime KW - Sensor KW - Excitation power density KW - Single particle KW - Brightness KW - NIR KW - Mechanism KW - Color tuning PY - 2021 DO - https://doi.org/10.1007/s12274-021-3350-y SN - 1998-0124 VL - 14 IS - 11 SP - 4107 EP - 4115 PB - Nano Research AN - OPUS4-52364 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Introduction to Fluorescence Spectroscopy N2 - A brief introduction to fluorescence spectroscopy will be provided, ranging from typically measured fluorescence quantities over instrument-specific contributions to measured fluorescence signals to selected applications. In this context, an overview of the photoluminescence properties of molecular and nanoscale luminescence reporters will be given including a brief insight into their photophysics and fluorescence standards designed by division Biophotonics for the calibration and instrument performance validation of fluorescence measuring devices will be presented. T2 - Analytical Academy BAM CY - Online meeting DA - 17.11.2020 KW - Fluorescence KW - Quality assurance KW - Quantification KW - Linearity KW - Measurement uncertainty KW - Method KW - Nano particle KW - Dye PY - 2020 AN - OPUS4-51619 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Design and Quantitative Characterization of Functional Molecular Chromophores and Nanomaterials with UV/vis/NIR/IR Emission and Traceable Optical Measurements N2 - Research of division Biophotonics at the Federal Institute for Materials Research and Testing (BAM) covers several topics including photophysics of molecular and nanocrystalline emitters, the development of signal enhancement, multiplexing, and barcoding strategies, surface group quantification, the rational design of different types of stimuli-responsive optical probes, and concepts and reference materials for the validation of optical-spectroscopic measurements. In the following representative examples for each of these topics are given. Also, current developments like single particle spectroscopy and flow cytometry with lifetime detection and newly certified fluorescence quantum yield standards are presented. T2 - Kolloquium BfR CY - Berlin, Germany DA - 12.10.2020 KW - Fluorescence KW - Quantitative spectroscopy KW - Single particle spectroscopy KW - Multiplexing KW - Reference materials KW - Optical probes KW - Sensor molecules KW - Assay KW - Dye KW - Quantum yield KW - Method development KW - surface group analysis KW - synthesis KW - fluorescence standards PY - 2020 AN - OPUS4-51449 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kraft, Marco A1 - Würth, Christian A1 - Muhr, Verena A1 - Hirsch, Thomas A1 - Resch-Genger, Ute T1 - Particle-size-dependent upconversion luminescence of NaYF4: Yb, Er nanoparticles in organic solvents and water at different excitation power densities N2 - A systematic study of the luminescence properties of monodisperse β-NaYF4: 20% Yb3+, 2% Er3+ upconversion nanoparticles (UCNPs) with sizes ranging from 12–43 nm is presented utilizing steady-state and time-resolved fluorometry. Special emphasis was dedicated to the absolute quantification of size- and environment-induced quenching of upconversion luminescence (UCL) by highenergy O–H and C–H vibrations from solvent and ligand molecules at different excitation power densities (P). In this context, the still-debated Population pathways of the 4F9/2 energy level of Er3+ were examined. Our results Highlight the potential of particle size and P value for color tuning based on the pronounced near-infrared emission of 12 nm UCNPs, which outweighs the red Er3+ emission under “strongly quenched” conditions and accounts for over 50% of total UCL in water. Because current rate equation models do not include such emissions, the suitability of these models for accurately simulating all (de)population pathways of small UCNPs must be critically assessed. Furthermore, we postulate population pathways for the 4F9/2 energy level of Er3+, which correlate with the size-, environment-, and P-dependent quenching states of the higher Er3+ energy levels. KW - Quantum Yield KW - Nanoparticle KW - Quenching KW - Upconversion PY - 2018 DO - https://doi.org/10.1007/s12274-018-2159-9 VL - 11 IS - 12 SP - 6360 EP - 6374 PB - Tsinghua Univ. Press CY - Beijing AN - OPUS4-47172 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koerdt, Andrea T1 - Mikrobiell beeinflusste Korrosion (MIC) N2 - Präsentation des Themenfeldprojekt MIC innerhalb des Themenfeld Material, mit Schwerpunkt auf dem aktuellem Status.Präsentiert würden die neusten Ergebnisse bei der Entwicklung von optischen Nanosensoren sowie der mikrobiologische Zerstörung/Abbau von Kraftstoffen und Tanksystemen. Vorstellung eines neuen Themenbereichs: Der Mikrobiell beeinflussten Korrosion durch methanogene Archaea. T2 - DECHEMA-GfKORR-Fachgruppe CY - Berlin, Germany DA - 04.10.17 KW - Korrosion KW - Optischer Nanosensor KW - Polymere KW - Farbstoffe KW - UV-Bestrahlung KW - Kraftstoffe KW - Biodiesel KW - Metalle KW - pH-sensitiver Farbstoff PY - 2017 AN - OPUS4-42493 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scholtz, Lena T1 - Luminescent, Semiconductor Nanoparticle-loaded Polymer Microbeads - Comparing Particle Architectures N2 - The synthesis of luminescent polymer microparticles stained with different, including non-spherical, semiconductor nanoparticles (NPs) was developed and optimized while ensuring a good preservation of the particle photoluminescence. The aplicability of the different semiconductor NPs was determined to depend on their surface chemistry and shape. Thus, a first correlation of semiconductor NP architecture and applicability could be deduced, which has not been reported before. T2 - 821. WE-Heraeus-Seminar CY - Bad Honnef, Germany DA - 12.11.2024 KW - Nanoparticle KW - Surface chemistry KW - Synthesis KW - Fluorescence KW - Luminescence PY - 2024 AN - OPUS4-61732 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Resch-Genger, Ute ED - Schäferling, Michael T1 - Luminescent nanoparticles for chemical sensing and imaging N2 - The implementation of fluorescent methods is of outstanding importance in the field of optical chemical sensor Technology and biosciences. Their bioanalytical applications are manifold including fluorescence microscopy, fluorescence in situ hybridization, DNA sequencing, fluorescence-activated cell sorting, immunoassays, analysis of DNA and Protein microarrays, and quantitative PCR, just to name a few examples. Particularly, fluorescence microscopy is a valuable method in the versatile field of biomedical imaging methods which nowadays utilizes different fluorescence Parameters like emission wavelength/Color and lifetime for the discrimination between different targets. Sectional Images are available with confocal microscopes. Tissue, cells or single cellular compartments can be stained and visualized with fluorescent dyes and biomolecules can be selectively labeled with fluorescent dyes to Monitor biomolecular interactions inside cells or at Membrane bound receptors. On the other hand , fluorophores can act as indicator (or "molecular probe") to visualize intrinsically colorless and non-fluorescent ionic and neutral analytes such as pH, Oxygen (pO2), metal ions, anions, hydrogen peroxide or bioactive small organic molecules such as Sugars or nucleotides. Thereby, their photoluminescent properties (fluorescence or phoporescence intensity, exitation and/or Emission wavelength, emission lifetime or anisotropy) respond to the presence of these species in their immediate Environment. In general, the use of luminescent probes has the advantage that they can be delivered directly into the sample, and detected in a contactless remote mode. By now, these probes are often encapsulated in different types of nanoparticles (NPs) made from (biodegradable) organic polymers, biopolymers or inorganic materials like silica or bound to their surface. KW - Fluorescence KW - Upconversion KW - NIR KW - Sensor KW - Nanoparticle KW - Surface chemistry KW - Quantum yield KW - Liftetime KW - Nanocrystal KW - Lanthanide KW - Semiconductor KW - Polymer KW - Silica KW - Imaging KW - Application KW - Dye KW - Quantum dot PY - 2017 SN - 978-3-319-48260-6 SN - 978-3-319-48259-0 DO - https://doi.org/10.1007/978-3-319-48260-6_5 SN - 1573-8086 SP - 71 EP - 109 PB - SPRINGER INTERNATIONAL PUBLISHING AG CY - Cham, Schweiz AN - OPUS4-44011 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Spectroscopic properties of upconversion nanoparticles N2 - Lanthanide-doped up-converting nanoparticles (UCNPs) are promising reporters for medical diagnostics and bioimaging. Current limitations present their relative low absorption cross sections and low fluorescence efficiencies, with the latter being affected by particle size, surface chemistry, and microenvironment, particularly water. Here, we present results from systematic studies of the excitation power density dependent upconversion luminescence spectra, intensities/intensity ratios of the individual emission bands, slope factors, and quantum yields of UCNPs of varying size, dopant concentration, and surface chemistry in different microenvironments as well as the up- and downconversion luminescence decay kinetics of the different emission bands. Moreover, first studies of the energy transfer from UCNPs to surface-bound organic dyes acting as fluorescence acceptors are shown. Based upon these measurements, fluorescence deactivation channels are identified and spectroscopic parameters for the screening of material performance are derived. T2 - Projekttreffen COST CY - Straßbourg, France DA - 09.01.2017 KW - Upconverting nanoparticles KW - Size KW - FRET KW - Fluorescence KW - Absolute fluorescence quantum yield KW - Fluorescence decay kinetics KW - Power density dependence PY - 2017 AN - OPUS4-39076 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Characterization of nanocrystalline particles with NIR emission - Spectroscopic properties and surface group analysis N2 - There is an increasing interest in optical reporters like semiconductor quantum dots and upconversion nanocrystals with emission > 800 nm for bioanalysis, medical diagnostics, and safety barcodes. Prerequisites for the comparison of material performance, the mechanistic understanding of nonradiative decay channels, and the rational design of new nanomaterials with improved properties are reliable fluorescence measurements and validated methods for the assessment of their surface chemistry. The latter is of special relevance for nanocrystalline emitters, where surface states and the accessibility of emissive states by quenchers largely control accomplishable photoluminescence quantum yields and hence, signal sizes and detection sensitivities from the reporter side. Here, we present the design of integrating sphere setups for the excitation power density-dependent absolute measurement of emission spectra and photoluminescence quantum yields in the wavelength region of 350 to 1600 nm and results from spectroscopic studies of semiconductor quantum dots and upconversion nanocrystals of different size and surface chemistries in various environments. Subsequently, examples for simple approaches to surface group and ligand analysis are presented. T2 - 1st International Biophotonics Conference CY - Singapure DA - 25.07.2016 KW - Fluorescence KW - Integrating sphere spectroscopy KW - Quantum yield KW - NIR KW - IR KW - Optical spectroscopy KW - Nanomaterials KW - Semiconducor nanocrystals KW - Surface analysis KW - Ligand analysis KW - Optical assay PY - 2016 AN - OPUS4-36998 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Biophotonics and analytics – Quantum Yields of Single Emitters and Lifetime Multiplexing N2 - An increasing number of (bio)analytical techniques rely on multiparametric analyses and the measurement of a very small number of emitters. While the former implies encoding or labeling by means of easily distinguishable properties like luminescence color or lifetime in conjunction with high-throughput optical-spectroscopic methods such as flow cytometry, the latter requires methods suitable for the characterization of the optical properties of single emitters. Here, we present the use of fluorescence correlation spectroscopy (FCS) for the relative determination of the key parameter photoluminescence quantum yield [5] and first results from flow cytometry measurements in the time-domain with a custom-designed instrument with luminescence lifetime analysis capability. T2 - ICENAP-Projekttreffens CY - Reims, Italy DA - 20.09.2018 KW - Single emitter KW - Semiconductor quantum dot KW - Lifetime KW - Multiplexing KW - Single particle spectroscopy KW - Photoluminescence quantum yield PY - 2018 AN - OPUS4-46385 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Theory of the Photoluminescence Quantum Yield and its Measurement for Different Emitters N2 - Mandatory for the comparison of different emitter classes and the rational design of the next generation of molecular and nanoscale reporters are reliable and quantitative photoluminescence measurements. This is of special relevance for all fluorescence applications in the life and material sciences. In the following, proccedures for the determination of this spectroscopic key parameter are presented including material-specific effects related to certain emitters T2 - COST 2017 CY - Turku, Finland DA - 03.04.2017 KW - Instrument calibration KW - Standard KW - Flourescence KW - Reference material KW - Absolute fluorometry KW - Integrating sphere spectroscopy KW - NIR KW - IR KW - Photophysics KW - Quantum yield KW - Dye PY - 2017 AN - OPUS4-43175 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Recent insights in the spectroscopic properties of upconversion nanoparticles N2 - Lanthanide-doped up-converting nanoparticles (UCNPs) are promising reporters for medical diagnostics and bioimaging, which are excited in the near infrared (NIR) by multiphoton absorption processes, and show multiple narrow emission bands in the visible (vis) and NIR, long luminescence lifetimes in the μs range, and excellent photostability. Current limitations present their relative low absorption cross sections and low fluorescence efficiencies, with the latter being affected by particle size, surface chemistry, and microenvironment, particularly water. Here, we present results from systematic studies of the excitation power density dependent upconversion luminescence spectra, intensities/intensity ratios of the individual emission bands, slope factors, and quantum yields of UCNPs of varying size, dopant concentration, and surface chemistry in different microenvironments as well as the up- and downconversion luminescence decay kinetics of the different emission bands. Moreover, first studies of the energy transfer from UCNPs to surface-bound organic dyes acting as fluorescence acceptors are shown. Based upon these measurements, fluorescence deactivation channels are identified and spectroscopic parameters for the screening of material performance are derived. T2 - Spie Photonics west 2017 CY - San Francisco, USA DA - 28.01.2017 KW - Upconverting nanoparticles KW - Size KW - FRET KW - Fluorescence KW - Absolute fluorescence quantum yield KW - Fluorescence decay kinetics KW - Power density dependence PY - 2017 AN - OPUS4-39075 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sameith, Janin T1 - Microbially induced corrosion development of new analytical tools to study biofilm formation and corrosion processes N2 - Microbially induced corrosion (MIC) is a severe cost and risk factor for the oil and gas industry, water heat- and cooling systems, waste water management, and infrastructural constructions. The industrial preventions management of MIC focuses on eliminating present microorganisms, which leads to the repeated and time-consuming application of biocides. However, biocides are often only minor effective for microorganisms that live protected from these agents in a biofilm matrix formed on material surfaces. In recent years, microbiologist have renewed our vision on the electrochemical processes underlying material corrosion induced by sulfate reducing bacteria, but the knowledge at the level of multispecies biofilm formation and the effects of material’s properties are still rather scarce. Therefore, an interdisciplinary team of material scientists, chemists and microbiologists, established a MIC-research platform at the Federal Institute for Materials Research and Testing (BAM) to study the effects of material’s properties and biofilm formation on MIC. Using femtosecond laser pulse technology steel surfaces with defined nanostructures were manufactured. The test pieces were incubated using a flow-through chambers setup with different organisms relevant for biofilm studies. Our studies showed, that nanoscale structures severely affect the biofilm thickness and, hence, growth for health threatening organisms like E. coli and S. aureus, but also for MIC-relevant bacteria such as Fe(III)-reducing Shewanella spec. Another aspect of the biofilm matrix is the establishment of microscale environments with conditions, such as anaerobic or acidic microenvironments, which promotes a diverse multispecies community. However, the detection and visualization of such small-scale microenvironments is rather challenging. Further, it could directly indicate the activity of microorganism influencing or inducing corrosion processes. Therefore, dye-stained nanoscale particles, bearing pH-responsive fluorophores at the surface, were developed to measure the pH at the biofilm’s surface and within the matrix using confocal laser scanning microcopy. The particles will be further advanced to measure other environmentally relevant parameters, including oxygen concentration, and concentrations of selected metal ions indicative of corrosion of e.g., materials used for water pipelines. In the future, our platform and its analytical tools will be employed to study the formation of biofilms in dependency of the respective support material, its surface properties like roughness, and the microbial community. T2 - VAAM Jahrestagung CY - Würzburg, Germany DA - 05.03.2017 KW - MIC KW - Biophotonik KW - LIPSS KW - Nanoparticel based pH-probes PY - 2017 AN - OPUS4-39417 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Choi, Youungeun A1 - Kotthoff, Lisa A1 - Olejko, L. A1 - Resch-Genger, Ute A1 - Bald, Ilko T1 - DNA origami-based Förster resonance energy-transfer nanoarrays and their application as ratiometric sensors N2 - DNA origami nanostructures provide a platform where dye molecules can be arranged with nanoscale accuracy allowing to assemble multiple fluorophores without dye–dye aggregation. Aiming to develop a bright and sensitive ratiometric sensor system, we systematically studied the optical properties of nanoarrays of dyes built on DNA origami platforms using a DNA template that provides a high versatility of label choice at minimum cost. The dyes are arranged at distances, at which they efficiently interact by Förster resonance energy transfer (FRET). To optimize array brightness, the FRET efficiencies between the donor fluorescein (FAM) and the acceptor cyanine 3 were determined for different sizes of the array and for different arrangements of the dye molecules within the array. By utilizing nanoarrays providing optimum FRET efficiency and brightness, we subsequently designed a ratiometric pH nanosensor using coumarin 343 as a pH-inert FRET donor and FAM as a pH-responsive acceptor. Our results indicate that the sensitivity of a ratiometric sensor can be improved simply by arranging the dyes into a well-defined array. The dyes used here can be easily replaced by other analyte-responsive dyes, demonstrating the huge potential of DNA nanotechnology for light harvesting, signal enhancement, and sensing schemes in life sciences. KW - DNA origami KW - FRET KW - Sensing KW - Ratiometric sensing KW - Fluorescence PY - 2018 DO - https://doi.org/10.1021/acsami.8b03585 SN - 1944-8244 SN - 1944-8252 VL - 10 IS - 27 SP - 23295 EP - 23302 PB - ACS AN - OPUS4-46002 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radunz, Sebastian T1 - Upconverting nanoparticle based assays and sensor systems for bacteria/biofilm detection N2 - Results of the short term scientific mission of Sebastian Radunz funded by the european upconversion network. T2 - Short term scientific mission CY - Turku, Finland DA - 09.01.2017 KW - Upconverting nanoparticles KW - Assays PY - 2017 AN - OPUS4-39328 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Suitable geometries for the measurement of photoluminescence quantum yields of luminescent and scattering samples – The DIN TNS project N2 - The characterization of the optical properties of photoluminescent systems, that scatter, like dispersions of nanoparticles with sizes exceeding about 25 nm or solid nanophosphors is of increasing importance for many applications in the life and material sciences. Examples present nanoscale optical reporters and dye-doped microparticles for bioimaging, fluorescence assays or DNA sequencing as well as nanocrystalline emitters like semiconductor quantum dots and rods or lanthanide-based nanophosphors embedded into solid matrices for solid state lighting, display technologies, or barcoding/security applications. The assessment and comparison of material performance as well as the development of rational design strategies for improved systems require spectroscopic tools, which enable the determination of the signal-relevant optical properties like photoluminescence quantum yields and brightness values. This encouraged us to built up an integrating sphere setup enabling absolute measurements of photoluminescence spectra and quantum yields of transparent and scattering photoluminescent dispersions and solid samples in different measurement geometries, i.e., direct and indirect illumination and the combination of both geometries and perform first measurements with selected emitters. Here, the design of this setup is presented and first recommendations concerning suitable measurement geometries are given. T2 - DKE-Sitzung CY - Frankfurt am Main, Germany DA - 31.08.2016 KW - Nanoparticle KW - Integrating sphere KW - Fluorescence KW - Quantum yield KW - Method KW - Standardization KW - Calibration KW - Reference material PY - 2016 AN - OPUS4-38643 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krenzer, Julius A1 - Mueller, Thomas T1 - Aroyl-S,N-ketene acetal based bichromophores exhibiting energy transfer and aggregation induced (dual) emission N2 - A series of aroyl-S,N-ketene acetal based bichromophores is readily synthesized by Buchwald-Hartwig amination and Ullmann reaction in moderate to good yields. The aminated aroyl-S,N-ketene acetals are emissive in the solid state and in the aggregate, but not in solution, thus, they are AIEgens (aggregation induced emission chromogens). Aggregation is induced by fractional alternation of the solvent mixture, here by increasing the water fraction of ethanol/water mixtures. For most derivatives, the emission upon induced aggregation stems solely from the aroyl-S,N-ketene acetal chromophore, regardless whether excitation occurs at the absorption maximum of the triarylamine or the aroyl-S,N-ketene acetal. Therefore, a pronounced energy transfer from the triarylamine donor to the aroyl-S,N-ketene acetal acceptor can be inferred. The color of the emission can be controlled by choosing the para-aroyl substituent. A partial energy transfer could also be observed for some bichromophores, leading to aggregation-induced dual emission (AIDE). In addition, four examples of aminated diaroyl-S,N-ketene acetals were added to the compound library. The electron-withdrawing properties of the additional aroyl group provide a bathochromic shift of the emission band of the aroyl-S,N-ketene acetal. These bichromophores also show AIDE and in one case even aggregation-induced white light emission as a result of additive color mixing. T2 - Beilstein Symposium on pi-Conjugated Molecules and Materials CY - Limburg, Germany DA - 07.11.2023 KW - aggregation-induced dual emission (AIDE) PY - 2023 AN - OPUS4-59006 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Resch-Genger, Ute ED - Mousavi, M. ED - Thomasson, B. ED - Li, M. ED - Kraft, Marco ED - Würth, Christian ED - Andersson-Engels, S. T1 - Beam-profile-compensated quantum yield measurements of upconverting nanoparticles N2 - The quantum yield is a critically important parameter in the development of lanthanide-based upconverting nanoparticles (UCNPs) for use as novel contrast agents in biological imaging and optical reporters in assays. The present work focuses on the influence of the beam Profile in measuring the quantum yield (f) of nonscattering dispersions of nonlinear upconverting probes, by establishing a relation between f and excitation light power density from a rate equation analysis. A resulting 60% correction in the measured f due to the beam profile utilized for excitation underlines the significance of the beam profile in such measurements, and its impact when comparing results from different Setups and groups across the world. KW - Fluorescence KW - Lanthanide KW - Upconversion KW - Brithtness KW - Quantification KW - Nanoparticle KW - Absolute fluoreometry KW - NIR KW - IR KW - Quantum yield KW - Integrating sphere spectroscopy KW - Method PY - 2017 DO - https://doi.org/10.1039/c7cp03785f SN - 1463-9076 SN - 1463-9084 VL - 19 IS - 33 SP - 22016 EP - 22022 PB - Royal Society of Chemistry AN - OPUS4-42583 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Würth, Christian T1 - New Trends in Fluorometry - Fluorescence Measurements above 1000 nm N2 - Trends in fluorometry and fluorescence imaging are increasing applications of molecular and nanoscale reporters with emission > 800 nm and recently also > 1000 nm for bioanalysis, medical diagnostics, bioimaging, and safety barcodes. Mandatory for the comparison of different emitter classes and the rational design of the next generation of reporters for the short wavelength infrared (SWIR) region are reliable and quantitative photoluminescence measurements in this challenging wavelength region. This is of special relevance for nanocrystalline emitters like semiconductor quantum dots and rods as well as lanthanide-based upconversion and downconversion nanocrystals, where surface states and the accessibility of emissive states by quenchers largely control accomplishable photoluminescence quantum yields and hence, signal sizes and detection sensitivities from the reporter side. Such measurements are currently hampered by the lack of suitable methods and standards for instrument calibration and validation and quantum yield standards with emission > 800 nm and especially > 1000 nm. In this respect, we present the design of integrating sphere setups for absolute and excitation power density-dependent measurements of emission spectra and photoluminescence quantum yields in the wavelength region of 650 to 1650 nm including calibration strategies and first candidates for potential fluorescence standards. Subsequently, selected examples for spectroscopic studies of different types of nanocrystals are presented including the upconversion and downconversion emission of differently sized and surface functionalized lanthanide-doped nanoparticles T2 - COSP-Colloquium Optical Spectroscopy CY - Berlin, Germany DA - 27.11.2017 KW - Yield KW - IR fluorescence KW - Quantum dot KW - Upconversion nanocrystal KW - Lanthanide emitter KW - NIR KW - Integrating sphere spectroscopy KW - Absolute fluorescence quantum PY - 2017 AN - OPUS4-43327 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tavernaro, Isabella T1 - A Multimodal Approach to Quantify Surface Functional Groups on Nanomaterials for Safe and Sustainable by Design N2 - Engineered nanomaterials (NM) with their large surface-to-volume ratios and their for some materials observed size-dependent functional properties are of increasing relevance for current and future developments in various fields such as medical and pharmaceutical industry, computing and electronics or food and consumer products. The performance and safety of NM are determined by the sum of their intrinsic physicochemical properties. Especially, the particle surface chemistry, which is largely controlled by the chemical nature and density of functional groups (FG) and ligands, is an important key driver for NM performance, stability, and processibility as well as the interaction of NM with the environment. Thus, methods for FG quantification can foster the sustainable development of functional and safe(r) NM. Aiming at the development of simple, versatile, and multimodal tools for the quantification of many bioanalytically relevant FG and ligands, we investigated and compared various analytical methods commonly used for FG quantification. This includes electrochemical titration methods, dye-based optical assays, and other instrumental analytical techniques such as nuclear magnetic resonance and thermal analysis methods. The potential of our multimodal approach for FG quantification was demonstrated for commercial and custom-made polymeric and silica particles of varying FG, used as optical pH sensors. In the future, our strategy can contribute to establish multi-method characterization strategies to provide a more detailed picture of the structure-properties relationship. T2 - NanoSAFE & NanoSafety Cluster 2023 CY - Grenoble, France DA - 05.06.2023 KW - Engineered Nanomaterials KW - Safe-by-Design KW - Sustainable-by-Design KW - Surface Group Analysis KW - Silica and Polystyrene Particles KW - Surface Modification KW - Dye KW - Optical Spectroscopy KW - Quantitative NMR KW - Electrochemical Titration KW - Functionalized Nanomaterials KW - Nanosafety PY - 2023 AN - OPUS4-59126 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Osipova, Viktoriia T1 - Incorporation of near-infrared light emitting chromium (III) complexes into silica nanoparticles and spectroscopic characterization N2 - In recent years, chromium (III) complexes have received a lot of attention as novel near-infrared (NIR) emitters triggered by the report on the first molecular ruby Cr(ddpd)2(BF4)3 with a high photoluminescence quantum yield of 13.7% of its near infrared (NIR) emission band and a long luminescence lifetime of 1.122 ms at room temperature.[1] However, in an oxygen-containing environment, the photoluminescence quantum yields and luminescence lifetimes of these chromium(III) complexes show only very small values. This hampers their application as NIR luminescence labels. This application, that cannot be tackled by conventional deoxygenating approaches, requires suitable strategies to protect the luminescence of the chromium(III) complexes from oxygen quenching. An elegant approach to reduce the undesired luminescence quenching by triplet oxygen explored by us presents the incorporation of these chromium(III) complexes into different types of amorphous, non-porous silica nanoparticles, that can be simply surface functionalized, e.g., with targeting ligands and/or other sensor molecules. In this work, as first proof-of-concept experiments, a set of chromium (III) complexes constituting of different ligands and counter anions, were embedded into the core of silica nanoparticles. Subsequently, the optical properties of the resulting luminescent silica nanoparticles were spectroscopically assessed by steady state and time-resolved luminescence spectroscopy. First results of time-resolved luminescence measurements confirm our design concept of nanoscale NIR emissive Cr(III) complex-based reporters T2 - Projekttreffen Nile-Chrome 2.0 CY - Mainz, Germany DA - 11.12.2023 KW - Cr(III) complex KW - NIR KW - Luminescence KW - Nano KW - Silica KW - Lifetime KW - Quantum Yields KW - Particle Synthesis KW - Sensors KW - Probe KW - Surface Group Analysis PY - 2023 AN - OPUS4-59149 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Simple methods, validation concepts, and reference materials for the characterization of functional nanomaterials and microparticles N2 - The surface chemistry / functionalization of nanomaterials and microparticles largely controls the stability of these materials as well as their solubility and subsequent biofunctionalization and their interactions with biological systems. Moreover, in the case of some nanomaterials like semiconductor quantum dots or lanthanide-based upconversion nanocrystals, the ligand shell strongly affects their optical properties, e.g., via passivation of surface states and traps that favor luminescence quenching or the protection of surface atoms from quenching water molecules. This renders analytical methods for the quantification of surface groups like functionalities very important. Targets of broad interest are here amino, carboxyl, alkine and maleimide groups used for common bioconjugation reactions and typical ligands like thiols and polyethylene glycol (PEG) molecules of varying length, used for the tuning of material hydrophilicity and biocompatibility, minimization of unspecific interactions, prevention of biofouling, and enhancement of blood circulation times as well as surface-bound biomolecules like streptavidin or other biomolecules relevant e.g., for diagnostic assays. Here, we focus on simple optical methods relying on standard laboratory instrumentation, validated by method comparison and/or mass balances and present examples for their use for the characterization of different types of nanomaterials and microparticles. T2 - Innovationsforum Senftenberg CY - Senftenberg, Germany DA - 01.06.2016 KW - Surface chemistry KW - Functional group analysis KW - Thiol assay KW - Fluorescence KW - Nanomaterial KW - Nanoparticle KW - PEG KW - Ligand KW - Semiconductor quantum dot KW - Quantum yield KW - Quantification KW - Method validation KW - Integrating sphere spectroscopy KW - Fluorescence standard PY - 2016 N1 - Geburtsname von Nirmalananthan-Budau, Nithiya: Nirmalananthan, N. - Birth name of Nirmalananthan-Budau, Nithiya: Nirmalananthan, N. AN - OPUS4-37111 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Würth, Christian A1 - Manley, P. A1 - Voigt, R. A1 - Ahiboz, D. A1 - Becker, C. A1 - Resch-Genger, Ute T1 - Metasurface Enhanced Sensitized Photon Upconversion: Toward Highly Efficient Low Power Upconversion Applications and Nanoscale E-Field Sensors N2 - Large-scale nanoimprinted metasurfaces based on silicon photonic crystal slabs were produced and coated with a NaYF4:Yb3+/Er3+ upconversion nanoparticle (UCNP) layer. UCNPs on these metasurfaces yield a more than 500-fold enhanced upconversion emission compared to UCNPs on planar surfaces. It is also demonstrated how the optical response of the UCNPs can be used to estimate the local field energy in the coating layer. Optical simulations using the finite element method validate the experimental results and the calculated spatial three-dimensional field Energy distribution helps us to understand the emission enhancement mechanism of the UCNPs closely attached to the metasurface. In addition, we analyzed the spectral shifts of the resonances for uncoated and coated metasurfaces and metasurfaces submerged in water to enable a prediction of the optimum layer thicknesses for different excitation wavelengths, paving the way to applications such as electromagnetic field sensors or bioassays. KW - Nanoparticles KW - Upconversion KW - Metasurface KW - Field sensor KW - Emission enhancement KW - Photonic crystal PY - 2020 DO - https://doi.org/10.1021/acs.nanolett.0c02548 VL - 20 IS - 9 SP - 6682 EP - 6689 PB - ACS Publications AN - OPUS4-51427 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krüger, Harald T1 - Polymeric sensors as imaging tools for local pH in biofilm for early detection of microbial induced corrosion T1 - Polymersensoren als Werkzeug für die Bildgebung von lokalen pH in Biofilmen für die frühzeitige Erkennung von mikrobiell induzierter Korrosion N2 - Microbial induced corrosion (MIC) is a crucial problem in many technical plants as well as fuel tanks, leading to considerable damage and huge financial losses. Successful prevention of MIC requires the localization of first signs of corrosion as well as the identification of factors influencing the corrosion process.1 Hence, there is a growing need for sensitive and preferably inexpensive tools that enable the early detection of MIC. Of high importance are methods, which provide spatially and time-resolved information and allow the study of changes on metal surfaces as prerequisites for a more detailed analysis of ongoing corrosion processes at a MIC-affected site.2 In this respect, also the determination of corrosion rates can be of interest for the possible prevention of MIC. T2 - 11th International Symposium on Polymer Therapeutics CY - Valencia, Spain DA - 23.05.2016 KW - Bildgebung KW - Mikrobiell induzierte Korrosion KW - Nanosensor KW - Imaging KW - Microbial induced corrosion KW - Nanosensor PY - 2016 AN - OPUS4-37138 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauli, Jutta T1 - Entwicklung von Fluoreszenzquantenausbeutestandards N2 - Lumineszenzmethoden und funktionelle Chromophore erlangten in den letzten Jahren breite Anwendungen in den Material- und Lebenswissenschaften wie z.B. in der medizinischen Diagnostik, der Beleuchtungs- und Displaytechnologie, der Photovoltaik oder im Sicherheitsbereich für die Echtheitskodierung. Entscheidend für eine hohe Effizienz und Nachweisempfindlichkeit funktioneller Chromophore ist eine große Helligkeit bzw. Brillanz. Brillante Stoffe zeichnen sich durch eine hohe Absorption des anregenden Lichtes (messbar über den molaren Extinktionskoeffizienten) aus sowie durch eine effiziente Umwandlung des absorbierten Lichtes in Lumineszenzlicht bzw. durch eine große Photolumineszenzquantenausbeute aus. Die Bestimmung der Schlüsselgröße Fluoreszenzquantenausbeute erfolgt i.a. relativ zu einem Farbstoff bekannter Fluoreszenzquantenausbeute über einen Vergleich der absorptionsgewichteten integralen Fluoreszenzspektren von Probe und Standard. Hierfür werden Referenzmaterialien mit zertifizierten Fluoreszenzquantenausbeuten benötigt, die bislang nicht verfügbar sind. Im folgenden werden die laufenden Forschungsarbeiten an einer Serie an Fluoreszenzquantenausbeutestandard vorgestellt, die im Spektralbereich von 350 nm – 1050 nm emittieren. Diese Materialien können auch zur Überprüfung von Ulbrichtkugelmessplätzen eingesetzt werden. T2 - Colloquium Optical Spectrometry (COSP) CY - Berlin, Germany DA - 27.11.2017 KW - Fluoreszenz KW - Referenzmaterial KW - Quantenausbeute PY - 2017 AN - OPUS4-44095 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weigert, Florian T1 - Ensemble and single particle studies of the fluorescence properties of core­shell CdSe nanocrystals with different shells and surface chemistries N2 - The optical properties of semiconductor nanocrystals (SCNC) are controlled by constituent material, particle size, and surface chemistry, specifically the number of dangling bonds favoring nonradiative deactivation, and hence also by particle synthesis. In this respect, the fluorescence properties of coreshell CdSe SCNCs with different shells and surface chemistries were studied on ensemble and single particle level, using steady state and timeresolved fluorometry and confocal microscopy with time correlated single photon counting detection. Special emphasis was dedicated to correlate ensemble photoluminescence (PL) quantum yields and decay kinetics with particle brightness, PL time traces, and the Ontime fraction of the single SCNCs. Additionally, the confocal PL images were correlated with AFM measurements in order to derive the amount of absorbing, yet nonemisssive ”dark” SCNCs, the presence of which leading to an underestimation of ensemble PL quantum yields. The results of this study can help to identify synthetic routes and surface modifications minimizing the fraction of dark SCNC, thereby closing the gap to the ultimate goal of colloidally and photochemically stable SCNCs with a PL quantum yield of close to unity. T2 - FQDots16 CY - Berlin, Germany DA - 05.09.2016 KW - Confocal KW - QY KW - QD KW - SCNC KW - Single molecule KW - AFM PY - 2016 AN - OPUS4-38119 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Grauel, Bettina T1 - Nd as sensitizer in NaYF4:Yb,Er,Nd tri-doped upconversion nanocrystals N2 - In recent years, upconversion nanocrystals (UCNC) have shown great promise for biological and medical applications, mainly because of their excitation in the NIR region, which provides minimum fluorescence background and a rather deep penetration into biological samples, as opposed to excitation in the visible or UV region. Moreover, they show a multitude of characteristic narrow emission bands as basis for ratiometric measurements. Commonly, Yb is the sensitizer of choice, because of a comparatively high absorption cross section, simple energy scheme, and rather efficient energy transfer to the activator, mostly Er, Tm or Ho. A main disadvantage of the use of Yb as sensitizer for biological and medical applications is its absorption band at 976 nm and hence the use of an excitation wavelength at which water has a non-negligible absorption. This can lead to significant sample heating, especially at long illumination times or high excitation power densities, and thus, tissue damage or even cell death. A possible solution is the tri-doping of UCNC with Nd as sensitizer, which can be excited efficiently at around 800 nm, where water absorption is at minimum. The use of Nd as a sensitizer and Yb as a bridge between Nd and the activator Er in NaYF₄ nanocrystals is a relatively new way to overcome the problems of heating of samples in an aqueous environment. Disadvantages can arise from the tri-doping, which can favor non-radiative relaxation due to the more complicated excitation process compared to e.g., simple Yb,Er-doped UCNC, which might lower the upconversion quantum yields in these tri-doped systems. In order to quantify clear advantages, NaYF₄:Yb,Er,Nd nanoparticles were synthesized and spectroscopically studied using an 8 W 804 nm laser diode and a custom-designed Edinburgh instruments FSP980 spectrometer. Wavelength-dependent studies of the emission intensities and the decay kinetics of these tri-doped UCNC at different excitation power densities and excitation pulse widths revealed the clear advantages of preventing water absorption on measurable luminescence signals. We were able to show the influence of pulse width and excitation power density on the luminescence intensities and decay kinetics lifetimes at different emission wavelengths. Additionally, we can clearly discern power density-dependent and independent peaks in the emission spectra. In summary, we demonstrate that the tri-doping of NaYF₄:Yb,Er,Nd nanoparticles is a very promising approach to render UCNC more efficient and to make them better suitable for biological and medical applications requiring measurements in aqueous environment. T2 - UPCON 2016 Conference CY - Breslau, Poland DA - 23.05.2016 KW - UCNP KW - Nd-sensitizer KW - excitation power density PY - 2016 AN - OPUS4-37224 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Geißler, Daniel T1 - Development of reference materials for flow cytometric analysis of extracellular vesicles N2 - The aim of task 1.4 within the EMPIR project 18HLT01 MetVesII is to produce low-RI solid particles with an effective RI between 1.37 and 1.42. To prepare these low-RI solid particles, polymer cores will be coated with a silica shell. Although the bulk RI of polymers, such as polystyrene (RI = 1.59) and PMMA (RI = 1.49), and fused silica (RI = 1.46) are higher than desired, an effective RI below 1.42 will be achieved by using a mesoporous silica shell with tuneable shell-thickness and a polymer core with sufficiently small size. This approach has four advantages: (1) monodisperse commercial polymer particles and silica shell chemistry are available, (2) low-RI solid particles will have a tuneable size and RI, (3) fluorescence can be added by incorporating fluorescent dyes into the polymer cores via an established staining procedure, and (4) fluorescent dyes within the polymer cores are shielded against influences from the sample matrix, e.g. fluorescence quenching effects altering the emission properties of the reference materials. T2 - MetVesII M9 Progress Meeting CY - Budapest, Hungary DA - 12.02.2020 KW - EMPIR 18HLT01 MetVesII KW - Extracellular vesicles (EV) KW - Flow cytometry (FCM) KW - Reference materials KW - Fluorescent particles PY - 2020 AN - OPUS4-50451 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Functional Luminophores – From Photophysics to Standardized Luminescence Measurements N2 - Inorganic nanocrystals with linear and nonlinear luminescence in the ultraviolet, visible, near infrared and short-wave infrared like semiconductor quantum dots and spectrally shifting lanthanide-based nanophosphors have meanwhile found applications in the life and material sciences ranging from optical reporters for bioimaging and sensing over security barcodes to solid state lighting and photovoltaics. These nanomaterials commonly have increasingly sophisticated core/shell particle architectures with shells of different chemical composition and thickness to minimize radiationless deactivation at the particle surface that is usually the main energy loss mechanism [1]. For lanthanide-based spectral shifters, particularly for very small nanoparticles, also surface coatings are needed which protect near-surface lanthanide ions from luminescence quenching by high energy vibrators like O-H groups and prevent the disintegration of these nanoparticles under high dilution conditions. [2,3,4]. The identification of optimum particle structures requires quantitative spectroscopic studies focusing on the key performance parameter photoluminescence quantum yield [5,6], ideally flanked by single particle studies to assess spectroscopic inhomogeneities on a particle-to-particle level for typical preparation methods [7,8], Moreover, in the case of upconversion nanoparticles with a multi-photonic and hence, excitation power density (P)-dependent luminescence, quantitative luminescence studies over a broad P range are required to identify particle architectures that are best suited for applications in fluorescence assays up to fluorescence microscopy. Here, we present methods to quantify the photoluminescence of these different types of emitters in the vis/NIR/SWIR and as function of P and demonstrate the importance of such measurements for a profound mechanistic understanding of the nonradiative deactivation pathways in semiconductor and upconversion nanocrystals of different size and particle architecture in different environments. T2 - Eingeladener Vortrag Uni Erlangen CY - Erlangen, Germany DA - 18.01.2023 KW - Semiconductor quantum dot KW - Upconversion nanocrystal KW - Luminescence KW - Quantitative spectroscopy KW - Photophysics KW - Quality assurance KW - Nano KW - Particle KW - Quantum yield KW - Lifetime KW - Standard KW - Reference material KW - Surface analysis KW - Quantification PY - 2023 AN - OPUS4-57011 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tavernaro, Isabella T1 - pH-Responsive Dyad Molecules: MiGraGen Project N2 - Optical pH sensors utilizing colorimetric or fluorescent indicator dyes are highly promising in many biomedical and life science applications where electrochemical sensors fail. For instance, optical sensors are not prone to electrical interferences, they are noninvasive and enable remote measurements. Moreover, fluorescence detection is very fast, highly sensitive, and provides several readout parameters ideal for multiplexing with nanometer resolution using simple, inexpensive, and miniaturizable instrumentation. Here, we present the design of a dyad sensor molecule, consisting of an analyte-responsive and an analyte inert reference fluorophore. T2 - MiGraGen Project Meeting 16.06.2023 CY - Online Meeting DA - 16.06.2023 KW - Dyad molecules KW - pH sensing KW - Fluorescent indicator KW - Ratiometric sensors PY - 2023 AN - OPUS4-58070 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wegner, Karl David T1 - Luminescent Quantum dots – the next-generation nano light bulbs N2 - Fluorescent semiconductor nanocrystals, also known as quantum dots (QDs), enabled many advancements in biotechnology, photovoltaics, photocatalysis, quantum computing and display devices. The high versatility of this nanomaterial is based on their unique size-tunable photoluminescence properties, which can be adjusted from the visible to the near-infrared range. In contrast to other nanomaterials, QDs made the transition from a laboratory curiosity to the utilization in commercial products, like the QLED television screen or in smartphone displays. The best investigated QDs are composed of heavy metals like cadmium or lead, which is not the best choice in terms of toxicity and environmental pollution. A more promising material is Indium Phosphide (InP), which is also currently used by Samsung, Sony and co. in the QLED displays. In this contribution, I would like to give you a sneak peek behind the curtains of nanomaterial synthesis and show how this material is produced, how to stabilize their structural properties, and assess their toxicity in environmentally relevant conditions. Furthermore, I would like to present a synthesis method to accomplish the last open challenge in display technology of a blue luminescent LED based on QDs by introducing a new element to the InP QDs. T2 - The Berlin Postdoc Day CY - Berlin, Germany DA - 03.11.2022 KW - InP KW - Quantum dots KW - Fluorescence KW - Aging KW - Doping KW - Nanomaterial KW - Cytotoxicity PY - 2022 AN - OPUS4-56194 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Semiconductor nanocrystals with VIS and NIR/IR emission - spectroscopy properties and surface chemistry N2 - Semiconductor nanocrystals with a spherical (QDs) core and a spherical or a rod-shaped Shell, u.a., so-called Quantum dot-Quantum rods (QDQRs) are increasingly used as fluorescent Reporters or optically active components in the life and material science, e.g., in solid state lightening including Plasma Displays. (1,2) Morever, there is an increasing interest in materials with emission >800 nm for bioanalysis, medical diagnostics, and safety barcodes. Prerequisites for the mechanistic understanding of nonradiativ decay channels needed for the rational design of improved nanomaterials and the comparison of material Performance are reliable fluorescence measurements and validated methods for the assessment of their surface chemistry. (3,4) The latter is of particular importance for nanocrystalline Emitters, where surface states and the accessibility of emissive states by quenchers largely control photoluminescence properties. (5) Here, we present results from systematic spectroscopic studies including absolutely measured photolumunescence Quantum yields of different vissible and NIR emisisve QD and QDQRs Systems of varying particle architecture size and surface chemistries in Dispersion and embedded in salt crystals. (6,7) T2 - MCare 2017 CY - Jeju, South Korea DA - 20.02.2017 KW - Semiconductor quantum dot KW - Nanoparticle KW - Absolute fluorometry KW - Integrating sphere spectroscopy KW - NIR KW - IR KW - Fluorescence KW - Surface chemistry KW - Photophysics KW - Quantum yield KW - Single particle PY - 2017 AN - OPUS4-43133 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wegner, Karl David T1 - Exploring the photoluminescence of gold NCs and Ag2S NPs to boost their SWIR emission N2 - Current challenges and objectives for non-invasive optical bioimaging are deep tissue penetration, high detection sensitivity, high spatial and temporal resolution, and fast data acquisition. A promising spectral window to tackle these challenges is the short-wave infrared (SWIR) ranging from 900 nm to 1700 nm where scattering, absorption, and autofluorescence of biological components are strongly reduced compared to the visible/NIR. At present, the best performing SWIR contrast agents are based on nanomaterials containing toxic heavy-metal ions like cadmium or lead, which raises great concerns for biological applications. Promising heavy-metal free nanoscale candidates are gold nanoclusters (AuNCs) and Ag2S nanoparticles (NPs). The photoluminescence (PL) of both types of nanomaterials is very sensitive to their size, composition of their surface ligand shell, and element composition, which provides an elegant handle to fine-tune their absorption and emission features and boost thereby the size of the signals recorded in bioimaging studies. Aiming for the development of SWIR contrast agents with optimum performance, we dived deeper into the photophysical processes occurring in these nanomaterials, thereby exploring in depth how the environment, surface ligand composition, and the incorporation of transition metals influence the optical properties of AuNCs and Ag2S NPs. We observed a strong enhancement of the SWIR emission of AuNCs upon exposure to different local environments (in solution, polymer, and in the solid state). Addition of metal ions such as Zn2+ to Ag2S based NPs led to a strong PL enhancement, yielding PL quantum yields of about 10% and thus making them highly suitable for non-invasive deep imaging of vascular networks and 3D fluid flow mapping. T2 - NaNaX 10 - Nanoscience with Nanocrystals CY - Klosterneuburg, Austria DA - 03.07.2023 KW - Quantum dots KW - Ag2S KW - Fluorescence KW - SWIR KW - Gold nanocluster KW - Nanomaterial KW - bioimaging PY - 2023 AN - OPUS4-58104 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Huang, K. A1 - Liu, H. A1 - Kraft, Marco A1 - Shikha, S. A1 - Zheng, X. A1 - Agren, H. A1 - Würth, Christian A1 - Resch-Genger, Ute A1 - Zhang, Y. T1 - A protected excitation-energy reservoir for efficient upconversion luminescence N2 - Lanthanide-doped upconversion nanoparticles (UCNPs) are of great interest for biomedical applications. Currently, the applicability of UCNP bionanotechnology is hampered by the generally low luminescence intensity of UCNPs and inefficient energy Transfer from UCNPs to surface-bound chromophores used e.g. for photodynamic therapy or analyte sensing. In this work, we address the low-Efficiency issue by developing versatile core-Shell nanostructures, where high-concentration sensitizers and activators are confined in the core and Shell Region of representative hexagonal NaYF2:Yb,Er UCNPs. After Doping concentration optimization, the sensitizer-rich core is able to harvest/accumulate more excitation energy and generate almost one order of Magnitude higher luminescence intesity than conventional homogeneously doped nanostructures. At the same time, the activator Ions located in the Shell enable a ~6 times more efficient resonant energy Transfer from UCNPs to surface-bound acceptor dye molecules due to the short distance between donor-acceptor pairs. Our work provides new insights into the rational design of UCNPs and will greatly encrease the General applicability of upconversion nanotechnologies. KW - Fluorescence KW - Lanthanide KW - Upconversion KW - Brightness KW - Quantification KW - Nanoparticle KW - Absolute fluorometry KW - NIR KW - IR KW - Quantum yield KW - Integrating sphere spectroscopy KW - Method KW - Energy transfer KW - Shell KW - Particle architecture PY - 2017 DO - https://doi.org/10.1039/c7nr06900f SN - 2040-3372 SN - 2040-3364 VL - 10 IS - 1 SP - 250 EP - 259 PB - The Royal Society of Chemistry AN - OPUS4-43893 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Standardization of fluorescence measurements: Design, development, validation, and fabrication of format-adaptable fluorescence standards for intensity, spectral, and temporal quantities N2 - Photoluminescence techniques are amongst the most widely used tools in the material and life sciences, with new and exciting applications continuously emerging, due to their many advantages like comparative ease of use, unique sensitivity, non-invasive character, and potential for multiplexing, remote sensing, and miniaturization. Drawbacks are , however, signals, that contain unwanted wavelength- and polarization contributions from instrument-dependent effects, which are time-dependent due to the aging of instrument components, and difficulties to measure absolute fluorescence intensities. Thus, there is a considerable need for standards for intensity, spectral, and temporal fluorescence quantities to meet the increasing need for instrument performance validation and global trends to harmonize physicochemical measurements. In this respect, instrument calibration strategies together with different types of fluorescence standards are presented as well as design concepts for robust, easy-to-use, and format-adaptable fluorescence standards useable for the determination of different fluorescence parameters and a broad variety of fluorescence techniques. T2 - SALSA-Kolloquien CY - Berlin, Germany DA - 07.06.2016 KW - Fluorescence KW - Standard KW - Quality assurance KW - Spectral correction KW - Quantum yield PY - 2016 AN - OPUS4-37070 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Quantitative Characterization of Functional Nanomaterials with vis/NIR Emission N2 - The rational design of functional nanomaterials for optical applications in the material and life sciences requires optical-spectroscopic methods for the quantitative characterization of their signal-relevant optical properties. Additionally, methods for the simple and quantitative analysis of the surface chemistry are desired as the chemical nature and number of the surface groups and ligands can affect the optical features and controls the interaction of these nanomaterials with their environment. Here, we present quantitative photoluminescenvce studies of different types of vis/NIR-emissive nanomaterials like semiconductor quantum dots and upconversion nanocrystals will be presented and their relevance for the mechanistic understanding of nonradiative decay channels and the rational design of new nanomaterials will be underpinned. In this respect, also validation concepts for such measurements and absolute fluorometry will be introduced. In addition, the potential of optical spectroscopy for surface group and ligand analysis surface chemistry will be demonstrated exemplarily for semiconductor quantum dots T2 - AK Prof. Voss CY - Uni Brunswick, Germany DA - 03.08.2017 KW - Semiconductor KW - Upconversion KW - Nanoparticle KW - Fluorescence KW - Surface group analysis KW - NIR KW - Absolute fluoreometry KW - Integrating sphare spectroscopy KW - Optical probe KW - Assay KW - Thiol ligand PY - 2017 N1 - Geburtsname von Nirmalananthan-Budau, Nithiya: Nirmalananthan, N. - Birth name of Nirmalananthan-Budau, Nithiya: Nirmalananthan, N. AN - OPUS4-41366 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Functional molecular chromophores and nanomaterials reporters, optical probes, and sensors N2 - •Overview of expertise of division Biophotonics •Functional molecular and nanoscale luminescent reporters, probes, and sensors including design principles available from division Biophotonics •Examples for pH and O2 responsive molecular probes and particle sensors •Surface group quantification Analytical methods and cleavable probes •Concepts & standards for the validation and traceability of optical measurements T2 - FU-Seminar CY - Berlin, Germany DA - 09.12.2022 KW - Particle sensors KW - Surface group quantification KW - Nanoscale luminescent reporters KW - Cleavable probes PY - 2022 AN - OPUS4-56526 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Matiushkina, Anna A1 - Abram, Sarah-Luise A1 - Tavernaro, Isabella A1 - Richstein, R. A1 - Reithofer, M. R. A1 - Andresen, Elina A1 - Michaelis, Matthias A1 - Koch, Matthias A1 - Resch-Genger, Ute T1 - Quantifying Citrate Surface Ligands on Iron Oxide Nanoparticles with TGA, CHN Analysis, NMR, and RP-HPLC with UV Detection N2 - Although citrate is frequently used as a surface ligand for nanomaterials (NMs) such as metal, metal oxide, and lanthanide-based NMs in hydrophilic environments due to its biocompatibility and simple replacement by other more strongly binding ligands in postsynthetic surface modification reactions, its quantification on NM surfaces has rarely been addressed. Here, we present a multimethod approach for citrate quantification on iron oxide nanoparticles (IONPs) broadly applied in the life and material sciences. Methods explored include thermogravimetric (TGA) and elemental (CHN) analysis, providing citrate-nonspecific information on the IONP coating, simple photometry, and citrate-selective reversed-phase high-performance liquid chromatography (RP-HPLC) with absorption (UV) detection and quantitative nuclear magnetic resonance spectroscopy (qNMR). Challenges originating from the strongly absorbing magnetic NM and paramagnetic iron species interfering with optical and NMR Methods were overcome by suitable sample preparation workflows. Our multimethod approach to citrate quantification highlights the advantages of combining specific and unspecific methods for characterizing NM Surface chemistry and method cross-validation. It also demonstrates that chemically nonselective measurements can favor an overestimation of the amount of a specific surface ligand by signal contributions from molecules remaining on the NM surface, e.g., from particle synthesis, such as initially employed ligands and/or surfactants. Our results emphasize the potential of underexplored selective RPHPLC for quantifying ligands on NMs, which does not require a multistep sample preparation workflow such as qNMR for many NMs and provides a higher sensitivity. These findings can pave the road to future applications of versatile HPLC methods in NM characterization. KW - Advanced material KW - Functional group KW - Iron oxide KW - Ligand KW - Nano KW - Particle KW - Quantification KW - Surface analysis PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-648632 DO - https://doi.org/10.1021/acs.analchem.5c03024 SN - 0003-2700 VL - 97 IS - 36 SP - 19627 EP - 19634 PB - American Chemical Society (ACS) CY - Washington, DC AN - OPUS4-64863 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. T1 - Robotic Olfaction in Action: Field Applications and Results from Current Research N2 - In recent decades, robotics, particularly in environmental monitoring, has made significant advances. Robots of various forms and sizes have become essential tools for data collection in environmental research. Mobile Robot Olfaction (MRO) involves mobile robots equipped with gas sensors and requires the integration of multiple disciplines, including signal processing, machine perception, autonomous navigation, and pattern recognition. Common applications of MRO include mapping gas distributions, locating and detecting gas sources, and tracking gas plumes. Aerial Robot Olfaction (ARO) is a specialized branch of MRO that adapts these concepts to aerial robots, addressing the challenges of airborne gas sensing. This presentation highlights recent developments and results from ongoing research projects in MRO and ARO, with a focus on real-world deployment scenarios and the challenges encountered in practice. T2 - Drohnen in der Zerstörungsfreien Prüfung CY - Magdeburg, Germany DA - 26.11.2025 KW - Ground and Aerial robots KW - Gas distribution mapping KW - Gas source localization KW - Gas Tomography KW - Mobile Robotic Olfaction PY - 2025 AN - OPUS4-64891 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Photoluminescence quantum yields of molecular & nanoscale luminophores in the UV/VIS/NIR/SWIR in dispersion and in the solid state N2 - Photophysical and mechanistic studies, the comparison of different emitter classes, and the rational design of the next generation of molecular and nanoscale reporters require quantitative photoluminescence measurements and the reliable determination of the key performance parameter photoluminescence quantum yield (QY), i.e., the number of emitted per absorbed photons. This is of special importance for all photoluminescence applications in the life and material sciences in the UV/vis/NIR/SWIR. T2 - MAF 2024 Conference CY - Valencia, Spain DA - 08.09.2024 KW - Nanoparticle KW - Nano KW - Luminescence KW - Quality assurance KW - Synthesis KW - Standardization KW - Reference material KW - Quantum yield KW - Fluorescence KW - Reference data KW - Integrating sphere spectroscopy KW - ILC KW - Converter material PY - 2024 AN - OPUS4-61072 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pauli, J. A1 - Güttler, Arne A1 - Schneider, T. A1 - Würth, Christian A1 - Resch-Genger, Ute T1 - Fluorescence Quantum Yield Standards for the UV/Visible/NIR: Development, Traceable Characterization, and Certification N2 - The rational design of next generation molecular and nanoscale reporters and the comparison of different emitter classes require the determination of the fluorometric key performance parameter fluorescence quantum yield (Φf), i.e., the number of emitted photons per number of absorbed photons. Main prerequisites for reliable Φf measurements, which are for transparent luminophore solutions commonly done relative to a reference, i.e., a fluorescence quantum yield standard of known Φf, are reliable and validated instrument calibration procedures to consider wavelength-, polarization-, and time-dependent instrument specific signal contributions, and sufficiently well characterized fluorescence quantum yield standards. As the standard’s Φf value directly contributes to the calculation of the sample’s Φf, its accuracy presents one of the main sources of uncertainty of relative Φf measurements. To close this gap, we developed a first set of 12 fluorescence quantum yield standards, which absorb and emit in the wavelength region of 330−1000 nm and absolutely determined their Φf values with two independently calibrated integrating sphere setups. Criteria for standard selection and the configuration of these novel fluorescence reference materials are given, and the certification procedure is presented including homogeneity and stability studies and the calculation of complete uncertainty budgets for the certified Φf values. The ultimate goal is to provide the community of fluorescence users with available reference materials as a basis for an improved comparability and reliability of quantum yield data since the measurement of this spectroscopic key property is an essential part of the characterization of any new emitter. KW - Optical spectroscopy KW - Traceability KW - Reference product KW - Dye KW - Fluorescence KW - Quantum yield KW - Reference material KW - Reference data KW - Certification KW - Quality assurance PY - 2023 DO - https://doi.org/10.1021/acs.analchem.2c05530 VL - 95 SP - 5671 EP - 5677 PB - American Chemical Society AN - OPUS4-58151 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Würth, Christian A1 - Resch-Genger, Ute T1 - Absolute determination of photoluminescence quantum yields of scattering led converter materials how to get it right N2 - Scattering luminescent materials dispersed in liquid and solid matrices and luminescent powders are increasingly relevant for fundamental research and industry. Examples are luminescent nano- and microparticles and phosphors of different compositions in various matrices or incorporated into ceramics with applications in energy conversion, solid-state lighting, medical diagnostics. A key performance parameter is the photoluminescence quantum yield (Φf), i.e., the number of emitted per number of absorbed photons. Φf of transparent luminophore solutions can be obtained relative to a fluorescence Φf standard of known Φf, meanwhile available as certified reference materials.[1] The determination of Φf of scattering liquid and solid samples requires, however, absolute measurements with an integrating sphere setup. Fist we present the results of an interlaboratory comparison of 3 labs from academia and industry on measurements of transparent and scattering dye solutions and YAG:Ce optoceramics, an optical converter material, with commercial stand-alone integrating sphere setups of different illumination and detection geometries.[2] Second we present results for a series of 500 μm-thick polymer films containing different concentrations of photoluminescent and scattering YAG:Ce microparticles.[3] We systematically explored and quantified pitfalls of absolute Φf measurements with special emphasis dedicated to the influence of measurement geometry, optical properties of the blank for determining the number of incident photons absorbed by the sample, and sample-specific surface roughness. Matching Φf values could be easily obtained for transparent dye solutions and scattering dispersions with a blank with scattering properties closely matching those of the sample, Φf measurements of optoceramic samples with different blanks revealed substantial differences of more than 20 %. Our results further reveal that setup configurations can introduce systematic errors resulting in under- or overestimation of the absorbed photon flux and hence an under- or overestimation of Φf. T2 - Shift 2025 CY - La Laguna, Tenerife, Spain DA - 13.10.2025 KW - Quantum Yield KW - LED Converter KW - Luminescent KW - Microparticles PY - 2025 AN - OPUS4-64785 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weigert, Florian T1 - Probing the bright and dark fraction of core-shell CdSe nanocrystals with single particle spectroscopy N2 - "The optical properties of semiconductor nanocrystals (SCNC) are controlled by constituent material, particle size, and surface chemistry, specifically the number of dangling bonds favoring nonradiative deactivation. This can lead to a distribution of photoluminescence Quantum yields (PL QY) amongst the SCNC particles, i.e., mixtures of “bright” and “grey” or “dark” SCNCs. Particularly the number of absorbing, yet not emitting particles can have a significant effect on the PL quantum yield obtained in ensemble measurements, leading to ist underestimation. The “dark fraction” is not assessable in common ensemble measurements; it can be probed only on a single particle level using a confocal laser scanning microscope coupled with an AFM. Such a setup was used to study core‐shell CdSe SCNCs with different shells and surface chemistries. Special emphasis was dedicated to correlate brightness, blinking, dark fraction, and decay kinetics of the single SCNCs with the ensemble PL QY and the PL decay kinetics. The results of this study can help to identify new synthetic routes and surface modifications to colloidally and photochemically stable SCNCs with a PL QY of close to unity." T2 - Summer School "EXCITING NANOSTRUCTURES" CY - Bad Honnef, Germany DA - 17.07.2017 KW - Semiconductor KW - Nanoparticle KW - Quantum dot KW - Flourescence KW - CdSe KW - Shell KW - Surface chemistry KW - Single particle spectroscopy PY - 2017 AN - OPUS4-41192 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Andresen, Elina T1 - Non-spherical monodisperse multi-element LiYF4:Yb,Tm nanoparticles as potential reference materials for sizing methods – Design, synthesis & characterization N2 - The use of engineered nanoparticles of different size, shape, and composition is continuously increasing in the life and material sciences. This calls for methods and reference materials enabling the reliable and accurate determination of nanoparticle size, particle size distribution, shape, and number concentration. For nano-object with a simple, i.e, spherical shape, the size can be easily determined from measurements of a single parameter, i.e., diameter, by electron microscopy. For non-spherical particles, that much better reflect the properties of most industrially relevant nanomaterials, new correlative approaches for complete 3D characterization are needed and non-spherical reference particles for establishing such methods and the implementation and validation of the respective data fitting routine are compulsory. Therefore, we are currently exploring the potential of differently sized, bipyramidally shaped LiYF4-based NCs doped with different lanthanide ions as reference materials for sizing methods. T2 - E-MRS Spring CY - Strasbourg, France DA - 27.05.2024 KW - Non-sperical NPS KW - Reference materials KW - SAXS PY - 2024 AN - OPUS4-62133 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Goryacheva, O. A. A1 - Wegner, Karl David A1 - Sobolev, A. M. A1 - Häusler, I. A1 - Gaponik, N. A1 - Gorycheva, I. Y. A1 - Resch-Genger, Ute T1 - Influence of particle architecture on the photoluminescence properties of silica‑coated CdSe core/shell quantum dots N2 - Light-emitting nanoparticles like semiconductor nanocrystals (termed quantum dots, QDs) are promising candidates for biosensing and bioimaging applications based on their bright and stable photoluminescent properties. As high-quality QDs are often synthesized in organic solvents, strategies needed to be developed to render them water-dispersible without affecting their optical properties and prevent changes in postmodification steps like the biofunctionalization with antibodies or DNA. Despite a large number of studies on suitable surface modification procedures, the preparation of water-soluble QDs for nanobiotechnology applications still presents a challenge. To highlight the advantages of surface silanization, we systematically explored the influence of the core/multishell architecture of CdSe/CdS/ZnS QDs and the silanization conditions on the optical properties of the resulting silanized QDs. Our results show that the optical properties of silica-coated CdSe/CdS/ZnS QDs are best preserved in the presence of a thick CdS (6 monolayers (ML)) intermediate shell, providing a high photoluminescence quantum yield (PL QY), and a relatively thick ZnS (4.5 ML) external shell, effectively shielding the QDs from the chemical changes during silica coating. In addition to the QD core/shell architecture, other critical parameters of the silica-coating process, that can have an influence on the optical properties of the QD, include the choice of the surfactant and its concentration used for silica coating. The highest PL QY of about 46% was obtained by a microemulsion silica-coating procedure with the surfactant Brij L4, making these water-dispersible QDs to wellsuited optical reporters in future applications like fluorescence immunoassays, biomedicine, and bioimaging. KW - Nano KW - Nanomaterial KW - Particle KW - Semiconductor KW - Quantum do KW - Photoluminescence KW - Photophysics KW - Lifetime KW - Sensor KW - Mechanism KW - Surface KW - Shell KW - Silica KW - Silanization KW - Synthesis PY - 2022 DO - https://doi.org/10.1007/s00216-022-04005-7 SP - 1 EP - 13 PB - Springer AN - OPUS4-54546 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Absolute Determination of Photoluminescence Quantum Yields of Scattering LED Converter Materials – How to Get it Right N2 - Optical measurements of scattering luminescent materials dispersed in liquid and solid matrices and luminescent powders play an important role in fundamental research and industry. Typical examples are luminescent nano- and microparticles and phosphors of different composition in different matrices or incorporated into ceramics with applications in energy conversion, solid-state lighting, medical diagnostics, and security barcoding. The key parameter for the performance of these materials is the photoluminescence quantum yield QY, i.e., the number of emitted photons per number of absorbed photons. QY of transparent luminophore solutions can be determined relatively to a fluorescence quantum yield standard of known QY. Such standards are meanwhile available as certified reference materials.[1] The determination of QY of scattering liquid and solid samples like dispersions of luminescent nanoparticles, solid phosphors, and optoceramics requires, however, absolute measurements with an integrating sphere setup. Although the importance of reliable absolute QY measurements has been recognized, no interlaboratory comparisons (ILCs) on measurement uncertainties and the identification of typical sources of uncertainty have been yet reported. Also, no scattering reference materials with known QY are available. We present here the results of a first ILC of 3 laboratories from academia and industry performed to identify and quantify sources of uncertainty of absolute QY measurements of scattering samples. Thereby, two types of commercial stand-alone integrating sphere setups with different illumination and detection geometries were utilized for measuring QY of transparent and scattering dye solutions and solid phosphors. As representative and industrially relevant solid and scattering samples, YAG:Ce optoceramics of varying surface roughness were chosen, applied, e.g., as converter materials for blue light emitting diodes. Special emphasis was dedicated to the influence of the measurement geometry, the optical properties of the blank, utilized to determine the number of photons of the incident excitation light absorbed by the sample, and the sample-specific surface roughness. While matching QY values could be obtained for transparent dye solutions and scattering dispersions, here using a blank with scattering properties closely matching those of the sample, QY measurements of optoceramic samples with different blanks revealed substantial differences, with the blank's optical properties accounting for measurement uncertainties of more than 20 %. Based upon the ILC results, we recommend non-absorbing blank materials with a high reflectivity (>95 %) such as a 2 mm-thick PTFE target placed on the sample holder which reveals a near-Lambertian light scattering behavior, yielding a homogeneous light distribution within the integrating sphere. T2 - e-MRS 2024 CY - Strasbourg, France DA - 27.05.2024 KW - Luminescence KW - Quantitative spectroscopy KW - Nano KW - Particle KW - Quantum yield KW - Lifetime KW - Quality assurance KW - Phosphor KW - Converter marterial KW - Fluorescence KW - Interlaboratory KW - Comparison KW - Method KW - Uncertainty KW - Reference material PY - 2024 AN - OPUS4-60490 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tavernaro, Isabella T1 - Development of amorphous silica particle based reference materials for surface functional group quantification N2 - Functionalized nanomaterials (NM) with their unique size-dependent properties are of increasing relevance for current and future developments in various fields such as medical and pharmaceutical industry, computing, electronics or food and consumer products. The performance and safety of NM are determined by the sum of their intrinsic physicochemical properties.1 Besides other key parameters, the particle surface chemistry, which is largely controlled by the chemical nature and density of functional groups and ligands, must be considered for a better performance, stability, and processibility of NM, as well as their interaction with the environment. Thus, particle standards with well-designed surfaces and methods for functional group quantification can foster the sustainable development of functional and safe(r) NM.2 Here we provide a brief overview of the ongoing research in division Biophotonics to design tailored amorphous silica reference particles with bioanalytically relevant functional groups and ligands, for the development of standardized and validated surface functional group quantification methods. T2 - Workshop NanoRiskSD project CY - Berlin, Germany DA - 09.06.2022 KW - Nanoparticle KW - Surface analysis KW - Silica KW - Fluorescence KW - Assay PY - 2022 AN - OPUS4-55004 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weigert, Florian T1 - Recent Advancements of Novel core-shell CdSe Nanocrystals and their Characterization with Single Particle Spectroscopy N2 - Here, we report on the recent advancements in the synthesis and optical properties of novel core-shell CdSe semiconductor nanocrystals (SCNC) with either a thick monolithic shell of CdS or thin multi-shells of succeeding CdS and ZnS monolayers, characterized by steady state and time-resolved fluorescence spectroscopy at the ensemble level. SCNC samples, chosen upon the size of their photoluminescence quantum yield (PL QY), were subsequently investigated at the single particle level using a custom build confocal laser scanning microscope to obtain information on brightness, blinking behavior, and decay kinetics of single SCNCs and correlate these properties with their surface morphology. The results of this study can help to identify new synthetic routes and surface modifications to colloidally and photochemically stable SCNCs with a PL QY of close to unity. T2 - Quantum Dot Workshop, Technical University of Dresden CY - Dresden, Germany DA - 06.02.2017 KW - Quantum Dots KW - Colloidal KW - Single Particle KW - Specctroscopy KW - Quantum Yield KW - Bioapplication KW - CdSe PY - 2017 AN - OPUS4-39205 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Challenges and examples for quantitative fluorescence measurements > 800 nm with semiconductor and lanthanide-doped nanocrystals N2 - There is an increasing interest in molecular and nanoscale with emission > 800 nm and recently also > 1000 nm for bioanalysis, medical diagnostics, bioimaging, and safety barcodes. Mandatory for the comparison of different emitter classes and the rational design of the next generation of reporters for the short wavelength infrared (SWIR) Region are reliable and quantitative photoluminescence measurements in this challenging wavelength region. This is of special relevance for nanocrystalline emitters like semiconductor quantum dots and rods as well as lanthanide-based upconversion and downconversion nanocrystals, where surface states and the accessibility of emissive states by quenchers largely control accomplishable photoluminescence quantum yields and hence, signal sizes and detection sensitivities from the reporter side. Such measurements are currently hampered by the lack of suitable methods and standards for instrument calibration and validation and quantum yield standards with emission > 800 nm and especially > 1000 nm. In this respect, we present the design of integrating sphere setups for absolute and excitation power density-dependent measurements of emission spectra and photoluminescence quantum yields in the wavelength Region of 650 to 1650 nm including calibration strategies and first candidates for potential fluorescence standards. Subsequently, the photoluminescence properties of different types of nanocrystals are presented including the upconversion and downconversion emission of differently sized and surface functionalized lanthanide-doped nanoparticles and photoluminescence quenching effects are quantified. T2 - SHIFT 2017 CY - Teneriffa, Spain DA - 13.11.2017 KW - Upconversion KW - Nanoparticle KW - Absolute fluorometry KW - Integrating sphere spectroscopy KW - NIR KW - IR KW - Fluorescence KW - Surface chemistry KW - Deactivation pathways KW - Semiconductor quantum dot KW - SWIR KW - Quantum yield PY - 2017 AN - OPUS4-43203 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Spectroscopic characterization of semiconductor and lanthanide-based nanocrystals with vis and NIR emission N2 - The increasing interest in molecular and nanoscale emitters with photoluminescence > 800 nm and recently also > 1000 nm for bioanalysis, medical diagnostics, bioimaging, and safety Barcodes requires quantitative spectroscopic studies, which are, however still challenging in this long wavelength region. This is of special relevance for nanocrystalline emitters like semiconductor quantum dots and rods as well as lanthanide-based upconversion and downconversion nanocrystals, where surface states and the accessibility of emissive states by quenchers largely control accomplishable photoluminescence quantum yields and hence, signal sizes and detection sensitivities from the reporter side. Moreover, nonlinear emitters like lanthanide-based upconversion nanocrystals require also power density-dependent studies of their luminescence spectra, quantum yields, and decay kinetics. Here, we present suitable absolute methods and underline the impact of such measurements on a profound mechanistic understanding of the nonradiative deactivation pathways in semiconductor and upconversion nanocrystals of different chemical composition and particle architecture. T2 - PCNSPA 2018 - Photonic Colloidal Nanostructures: Synthesis, Properties, and Applications CY - St. Petersburg, Russia DA - 04.06.2018 KW - Semiconductor KW - Nanoparticle KW - Quantum dot KW - Absolute fluorometry KW - Integrating sphere spectroscopy KW - NIR KW - IR KW - Fluorescence KW - Surface chemistry KW - Deactivation pathways KW - Photophysics KW - Modeling PY - 2018 AN - OPUS4-45796 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Absolute fluorescence measurements > 1000 nm - Setup design, calibration and standards N2 - There is an increasing interest in optical reporters like semiconductor quantum dots and upconversion nanophosphors with emission > 1000 nm for bioanalysis, medical diagnostics, and safety barcodes and hence, in reliable fluorescence measurements in this wavelength region, e.g., for the comparison of material performance and the rational design of new nanomaterials with improved properties. Here, we present the design of an integrating sphere setup for the absolute measurement of emission spectra and quantum yields in the wavelength region of 650 to 1600 nm and its calibration as well as examples for potential fluorescence standards from different reporter classes for the control of the reliability of such measurements. T2 - SPIE Photonics West 2016 CY - San Francisco, CA, USA DA - 15.02.2016 KW - IR fluorescence KW - Quantum dot KW - Upconversion nanocrystal KW - Integrating sphere spectroscopy KW - Absolute fluorescence quantum yield KW - Nanophosphor KW - Calibration PY - 2016 AN - OPUS4-35953 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - The European Upconversion Network: From the Design of Photon-upconverting Nanomaterials to (Biomedical) Applications (CM1403) WG1 Materials Research & Photophysical Characterization N2 - Lanthanide-doped photon-upconversion nanoparticles (UCNPs) have been in the focus of many research activities in the material and life sciences over the last 15 years because of their potential to convert light between different spectral regions and their unique photophysical properties. In order to fully exploit the application potential of these fascinating nanomaterials, a number of challenges has to be overcome such as the low brightness particularly of small UCNPs and the reliable quantification of the excitation power density (P)-dependent upconversion luminescence (UCL). Here, the need and requirements on the characterization of the optical properties of UCNPs are discussed with special focus on the reliabiliy and comparability of relative and quantitative luminescence measurements and prerequisites for their standardization. T2 - COST Treffen CY - Aveiro, Portugal DA - 26.06.2017 KW - Upconversion KW - Nanoparticle KW - Fluorescence KW - NIR KW - Absolute fluorometry KW - Integrating sphere spectroscopy KW - Reference maerial KW - Standardization KW - Quantum yield PY - 2017 AN - OPUS4-41367 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Resch-Genger, Ute A1 - Grabolle, Markus A1 - Starke, M. T1 - Highly fluorescent dye-nanoclay hybrid materials made from different dye classes N2 - Nanoclays like laponites, which are commercially avaible in large quantities for a very moderate price, provide a facile solubilization strategy for hydrophobic dyes without the need for chemical functionalization and can act as a carrier for a high number of dye molecules. This does not require reactive dyes, amplifies fluorescence signals from individual emitters due to the high number of dyes molecules per laponite disk, and renders hydrophobic emitters applicable in aqueous environments. Aiming at the rational design of bright dye-loaded nanoclays as a new class of fluorescent reporters for bioanalysis and material sciences and the identification of dye structure−property relationships, we screened a series of commercial fluorescent dyes, differing in dye class, charge, and character of the optical transitions involved, and studied the changes of their optical properties caused by clay adsorption at different dye loading concentrations. Upon the basis of our dye loading density-dependent absorption and fluorescence measurements with S2105 and Lumogen F Yellow 083, we could identify two promising dye−nanoclay hybrid materials that reveal high fluorescence quantum yields of the nanoclay-adsorbed dyes of at least 0.20 and low dye self-quenching even at high dye-loading densities of up to 50 dye molecules per laponite platelet. KW - nanoclay KW - laponite KW - fluorescence KW - organic dye KW - carrier system KW - fluorescent reporter KW - screening PY - 2016 DO - https://doi.org/10.1021/acs.langmuir.5b04297 SN - 0743-7463 VL - 2016 IS - 32 SP - 3506 EP - 3513 PB - Amer Chemical SOC CY - Washington, DC, USA AN - OPUS4-36511 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tavernaro, Isabella T1 - Rational Design of Analyte-responsive Fluorescent Particle Sensors for Life Sciences Applications N2 - Engineered and tailor-made nanomaterials (NM) are of increasing relevance for current and future developments in the life and material sciences for applications, e.g., as drug carriers, fluorescent sensors, and multimodal labels in bioanalytical assays, and reporters for imaging applications. For instance, NM-based reporters and sensors, that are labelled or stained with a multitude of conventional or sensor dyes, have several advantages as compared to molecular probes like enhanced brightness, i.e., amplified signals, ease of designing ratiometric systems by combining analyte-sensitive and inert reference dyes, and increased photostability. Moreover, this can enable the use of hydrophobic dyes in aqueous environments. For rational NM design, choosing and tailoring the intrinsic physicochemical properties, such as particle size, size distribution, morphology, and surface chemistry of the NM application-specific considerations like biocompatibility, ease and low cost of preparation, and colloidal stability and performance in the targeted environment must be considered. In this lecture, different design concepts of inorganic, organic, and hybrid NM and microparticles with hydrophilic surface chemistries and different functionalities are presented that can be used for the targeting of lysosomes; and to monitor functional parameters of endo-lysosomal compartments, like pH or enable oxygen sensing. T2 - Chemical Probes for Lysosomal Biology CY - York, United Kingdom DA - 09.09.2024 KW - Luminescence KW - Quantification KW - Nano KW - Particle KW - Quality assurance KW - Fluorescence KW - Method KW - Uncertainty KW - Reference material KW - Sensor KW - Synthesis KW - Dye KW - pH KW - Silica KW - Polystyrene KW - Surface analysis PY - 2024 AN - OPUS4-62173 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tavernaro, Isabella T1 - Multicolored sensors based on silica and polymeric particles for ratiometric monitoring of pH, oxygen and saccharides N2 - In recent years, the use of functionalized micro- and nanomaterials has increased rapidly for a wide range of applications in the life and material sciences, due to their unique properties in combination with their high surface-to-volume ratio and stability. For instance, functionalized micro- and nanomaterials, that are labeled or stained with a multitude of sensor dyes can be used for monitoring, and quantification of neutral and ionic analytes. These materials have several advantages as compared to conventional molecular probes like enhanced brightness, ease of designing ratiometric systems by combining analyte-sensitive and inert reference dyes, and increased photostability. Moreover, stained nanoparticles can enable the use of hydrophobic dyes in aqueous environments. Versatile templates and carriers for the fabrication of nanosensors by staining and/or labeling with different fluorophores and sensor molecules are biocompatible silica and polymeric particles, because they can be synthesized in large scales at low costs with different surface chemistries. Here we present our work on multicolored sensors for the measurement of pH, oxygen and saccharides utilizing commercially available or in-house synthesized silica and polymeric particles. T2 - 4th European Biosensor Symposium 2023 CY - Aachen, Deutschland DA - 27.08.2023 KW - Nano- and microsensors KW - Silica and polystyrene nanoparticles KW - PH probe KW - Ratiometric sensors KW - Optical spectroscopy KW - Dye KW - Saccharide sensing KW - Multicolored PY - 2023 AN - OPUS4-59125 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - New project on the quantification of functional groups (FGS) on nanomaterials N2 - The surface chemistry of nanomaterials controls their interaction with the environment and biological species and their fate and is hence also relevant for their potential toxicity. This has meanwhile led to an increasing interest in validated and preferably standardized methods for the determination and quantification of surface functionalities on nanomaterials and initiated different standardization projects within ISO/TC 229 and IEC/TC 113 as well as interlaboratory comparisons (ILCs) of different analytical methods for the quantification of surface coatings by OECD. Here we present the results of a first ILC on the quantification of the amount of amino functionalities on differently sized inorganic nanoparticles done by division Biophotonics and the National Research Council of Canada (NRC) and the PWI 19257 on the Characterization and Quantification of Surface Functional Groups and Coatings on Nanoobjects approved by ISO/TC 229 (WG2) in fall 2022 that will result in a VAMAS study on this topic organized by division Biophotonics. Key words: nanoparticles, surface analysis, surface functional groups, quantification, optical assay, qNMR, VAMAS, standardization, ICL, quality assurance, reference material. T2 - Eingeladener Vortrag Universität Erlangen CY - Erlangen, Germany DA - 18.01.2023 KW - Quality assurance KW - Nano KW - Particle KW - Standard KW - Reference material KW - Surface analysis KW - Quantification KW - Interlaboratory comparison KW - Standardization KW - VAMAS PY - 2023 AN - OPUS4-57044 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Matiushkina, Anna T1 - Quantification of Citrate Ligands on the Surface of Nanoparticles N2 - In this study, different methods for determining nanoparticle surface ligands including thermogravimetric analysis (TGA) are explored to quantify citrate as one of the most popular hydrophilic ligands on the surface of nanoparticles such as iron oxide nanoparticles (IONPs). The purpose of work is to understand which analytical methods are best suited for surface chemistry analysis of citrate stabilized IONPs and to validate these methods. T2 - SALSA Make and Measure 2024: Interfaces CY - Berlin, Germany DA - 11.09.2024 KW - Nano KW - Particle KW - Iron oxide KW - Ligand KW - Quantification KW - Advanced material KW - Surface analysis KW - Functional group PY - 2024 AN - OPUS4-62298 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tan, M. A1 - Monks, Melissa-Jane A1 - Huang, D. A1 - Meng, Y. A1 - Chen, X. A1 - Zhou, Y A1 - Lom, S.-F. A1 - Würth, Christian A1 - Resch-Genger, Ute A1 - Chen, G. T1 - Efficient sub-15 nm cubic-phase core/Shell upconversion nanoparticles as reporters for ensemble and single particle studies† N2 - Single particle imaging of upconversion nanoparticles (UCNPs) has typically been realized using hexagonal (β) phase lanthanide-doped sodium yttrium fluoride (NaYF4) materials, the upconversion luminescence (UCL) of which saturates at power densities (P) of several hundred W cm−2 under 980 nm nearinfrared (NIR) excitation. Cubic (α) phase UCNPs have been mostly neglected because of their commonly observed lower UCL efficiency at comparable P in ensemble level studies. Here, we describe a set of sub-15 nm ytterbium-enriched α-NaYbF4:Er3+@CaF2 core/shell UCNPs doped with varying Er3+ concentrations (5–25%), studied over a wide P range of ∼8–105 W cm−2, which emit intense UCL even at a low P of 10 W cm−2 and also saturate at relatively low P. The highest upconversion quantum yield (ΦUC) and the highest particle brightness were obtained for an Er3+ dopant concentration of 12%, reaching the highest ΦUC of 0.77% at a saturation power density (Psat) of 110 W cm−2. These 12%Er3+-doped core/shell UCNPs were also the brightest UCNPs among this series under microscopic conditions at high P of ∼102–105 W cm−2 as demonstrated by imaging studies at the single particle level. Our results underline the potential applicability of the described sub-15 nm cubic-phase core/shell UCNPs for ensemble- and single particle- level bioimaging. KW - Nano KW - Nanomaterial KW - Upconversion nanoparticle KW - Lanthanide KW - Photoluminescence KW - Quantum yield KW - Photophysics KW - Lifetime KW - Sensor KW - Surface chemistry KW - Single particle KW - Brightness PY - 2020 DO - https://doi.org/10.1039/d0nr02172e VL - 12 IS - 19 SP - 10592 EP - 10599 PB - Nanoscale AN - OPUS4-50908 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kunc, F. A1 - Nirmalananthan-Budau, Nithiya A1 - Rühle, Bastian A1 - Sung, Y. A1 - Johnston, L.J. A1 - Resch-Genger, Ute T1 - Interlaboratory Comparison on the Quantification of Total and Accessible Amine Groups on Silica Nanoparticles with qNMR and Optical Assays N2 - Risk assessment of nanomaterials requires not only standardized toxicity studies but also validated methods for nanomaterial surface characterization with known uncertainties. In this context, a first bilateral interlaboratory comparison on Surface group quantification of nanomaterials is presented that assesses different reporter-free and labeling methods for the quantification of the total and accessible number of amine functionalities on commercially available silica nanoparticles that are widely used in the life sciences. The overall goal of this comparison is the identification of optimum methods as well as achievable measurement uncertainties and the comparability of the results across laboratories. We also examined the robustness and ease of implementation of the applied analytical methods and discussed method-inherent limitations. In summary, this comparison presents a first step toward the eventually required standardization of methods for surface group quantification. KW - Nano KW - Nanomaterial KW - Surface KW - Method KW - QNMR KW - Quantification KW - Comparison KW - Quality assurance KW - Optical probe KW - Sensor KW - Interlabority comparison KW - Standardization KW - Optical assay KW - Functional group analysis KW - Silica KW - Particle KW - Safety KW - Environment PY - 2021 DO - https://doi.org/10.1021/acs.analchem.1c02162 SN - 1520-6882 VL - 93 IS - 46 SP - 15271 EP - 15278 PB - ASC Publications AN - OPUS4-53818 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Würth, Christian T1 - Theory of quantum yields - Excitation power dependent measurements N2 - Introduction to power dependent QY-measurements and upconversion T2 - Cost-action Training school CY - Turku, Finland DA - 03.04.2017 KW - Quantum yield KW - Upconversion PY - 2017 AN - OPUS4-40011 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Billimoria, K. A1 - Andresen, Elina A1 - Resch-Genger, Ute A1 - Goenaga-Infante, H. T1 - A Strategy for Quantitative Imaging of Lanthanide Tags in A549 Cells Using the Ratio of Internal Standard Elements N2 - One remaining handicap for spatially resolved elemental quantification in biological samples is the lack of a suitable internal standard (IS) that can be reliably measured across both calibration standards and samples. In this work, multielement quantitative intracellular imaging of cells tagged with lanthanide nanoparticles containing key lanthanides, e.g., Eu and Ho, is described using a novel strategy that uses the ratio of IS elements and LA-ICP-TOFMS analysis. To achieve this, an internal standard layer is deposited onto microscope slides containing either gelatin calibration standards or Euand Ho-tagged cell samples. This IS layer contains both gallium (Ga) and indium (In). Monitoring either element as an IS individually showed significant variability in intensity signal between sample or standards prepared across multiple microscope slides, which is indicative of the difficulties in producing a homogeneous film at intracellular resolution. However, normalization of the lanthanide signal to the ratio of the IS elements improved the calibration correlation coefficients from 0.9885 to 0.9971 and 0.9805 to 0.9980 for Eu and Ho, respectively, while providing a consistent signal to monitor the ablation behavior between standards and samples. By analyzing an independent quality control (QC) gelatin sample spiked with Eu and Ho, it was observed that without normalization to the IS ratio the concentrations of Eu and Ho were highly biased by approximately 20% in comparison to the expected values. Similarly, this overestimation was also observed in the lanthanide concentration distribution of the cell samples in comparison with the normalized data. KW - Nanoparticle KW - Nano KW - Luminescence KW - Quality assurance KW - Synthesis KW - Standardization KW - Reference material KW - ICP-MS KW - LA-ICP-MS KW - Quantification KW - Bioimaging PY - 2024 DO - https://doi.org/10.1021/acs.analchem.4c02763 SN - 0003-2700 VL - 96 IS - 30 SP - 12570 EP - 12576 AN - OPUS4-60768 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Scholtz, Lena A1 - Resch-Genger, Ute T1 - Behind the Paper - Dual color pH probes made from silica and polystyrene nanoparticles and their performance in cell studies N2 - In this contribution we highlight the importance of comparison for scientific research while developing a new, functional pH sensor system, and the valuable insights this can provide. KW - Dye KW - Optical Spectroscopy KW - pH probe KW - Silica and Polystyrene Particles KW - Nano KW - Surface groups KW - Safe-by-Design KW - Cell studies KW - Sensors KW - Particle Synthesis KW - Fluorescence PY - 2023 UR - https://communities.springernature.com/posts/dual-color-ph-probes-made-from-silica-and-polystyrene-nanoparticles-and-their-performance-in-cell-studies SP - 1 EP - 2 PB - Springer Nature CY - London AN - OPUS4-59150 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute A1 - Pauli, J. A1 - Güttler, Arne A1 - Richter, Maria A1 - Fiedler, Saskia A1 - Frenzel, Florian A1 - Wegner, Karl David A1 - Würth, Christian T1 - Photoluminescence Quantum Yields of Luminescent Nanocrystals and Particles in the UV/vis/NIR/SWIR N2 - The rational design of functional luminescent materials such as semiconductor quantum dots and lanthanide-based upconversion nanoparticles, all photophysical and mechanistic studies, and the comparison of different emitters require accurate and quantitative photoluminescence measurements. Particularly the reliable determination of the key performance parameter photoluminescence quantum yield (f), the number of emitted per absorbed photons, and the brightness are of special importance for luminescence applications in the life and material sciences and nano(bio)photonics.[1] In this context, examples for absolute measurements of the photoluminescence quantum yields of UV/vis/NIR/SWIR emissive semiconductor quantum dots and rods, made from different materials, and spectrally shifting lanthanide upconversion nanocrystals with different surface chemistries in transparent matrices are presented including excitation wavelength and power density dependent studies utilizing integration sphere spectroscopy.[2,3] In addition, procedures for the absolute determination of the photoluminescence quantum yields of scattering dispersions of larger size quantum rods and differently sized inorganic particles have been developed as well as procedures for the characterization of solid luminescent nanomaterials such as different perovskites and YAG:Cer converter materials.[4] Thereby, challenges and pitfalls of f measurements in different wavelength regions including the SWIR and material-specific effects related to certain emitter classes are addressed, achievable uncertainties are quantified, and relative and absolute measurements of photoluminescence quantum yield measurements are compared to underline limitations of the former approach. Finally, a set of novel UV/vis/NIR quantum yield standards is presented including their certification with a complete uncertainty budget.[5] T2 - NANAX 10 CY - Klosterneuburg, Austria DA - 03.07.2023 KW - Fluorescence KW - Optical spectroscopy KW - Reference data KW - Traceability KW - NIR KW - Scattering KW - Reference material KW - Certification KW - Quality assurance KW - Dye KW - Reference product KW - SWIR KW - Nano KW - Particle KW - Perovskite KW - Integrating sphere spectroscopy KW - Quantum yield PY - 2023 AN - OPUS4-58238 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tavernaro, Isabella T1 - A Multimodal Approach to Quantify Surface Functional Groups and Ligands on Amorphous Silica Nanoparticles N2 - Nowadays amorphous silica nanoparticles (SiO2-NP) are one of the most abundant engineered nanomaterials, that are highly stable and can be easily produced on a large scale at low cost. Surface functionalized SiO2-NP are of great interest in the life and material sciences, as they can be used e.g. as drug carriers, fluorescent sensors, and multimodal labels in bioanalytical assays and imaging applications. Their performance in such applications depends not only on particle size, size distribution, and morphology, but also on surface chemistry, i.e. the total number of surface functional groups (FG) and the number of FG accessible for subsequent functionalization with ligands or biomolecules, which in turn determines surface charge, colloidal stability, biocompatibility, and toxicity. Aiming at the development of simple, versatile, and multimodal tools for the quantification of many bioanalytically relevant FG and ligands, we investigated and compared various analytical methods commonly used for FG quantification. This includes electrochemical titration methods, dye-based optical assays, and other instrumental analytical techniques such as nuclear magnetic resonance and thermal analysis methods. The potential of our multimodal approach for FG quantification was demonstrated for commercial and custom-made silica particles of varying FG, showing not only an influence of the synthesis methods on the number of FG but also on the performance. In the future, our strategy can contribute to establish multi-method characterization strategies to provide a more detailed picture of the structure-properties relationship. T2 - Advanced Materials Safety 2023 CY - Saarbrücken, Germany DA - 08.11.2023 KW - Amorphous silica particles KW - Surface group analysis KW - Ligands KW - Reference material KW - Optical spectroscopy KW - Quantitative NMR KW - Optical assays KW - Titration KW - Engineered nanomaterials KW - Advanced Materials PY - 2023 AN - OPUS4-59124 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tschiche, Harald T1 - A Polymeric Nanosensor for Sensing of Broad pH Changes in Biofilm as Tool for the Investigation of Microbial Induced Corrosion N2 - One of today’s major problems in many technical plants as well as fuel tanks is Microbial induced corrosion (MIC), leading to considerable damage and huge financial losses. Successful prevention of MIC requires the localization of first signs of corrosion as well as the identification of factors influencing the corrosion process. Hence, there is a growing need for sensitive and preferably inexpensive tools that enable the early detection of MIC. Of utmost importance are methods, which provide spatially and time-resolved information and allow the determination of corrosion rates at sites of interest for possible prevention of MIC. T2 - First European / 10th German BioSensor Symposium CY - Potsdam, Germany DA - 20.03.2017 KW - Nanoparticel based pH-probes KW - Microbial induced corrosion KW - Imaging PY - 2017 AN - OPUS4-40261 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Homann, C. A1 - Krukewitt, Lisa A1 - Frenzel, Florian A1 - Grauel, Bettina A1 - Würth, Christian A1 - Resch-Genger, Ute A1 - Haase, M. T1 - Aufwärtskonvertierende NaYF4:Yb,Er/NaYF4‐Kern/Schale‐Nanokristalle mit hoher Lumineszenzquantenausbeute N2 - Eine modifizierte Syntheseroute auf der Basis wasserfreier Seltenerdacetate wurde zur Synthese aufwärtskonvertierender Kern/Schale‐Nanokristalle mit mittleren Größen zwischen 15 bis 45 nm eingesetzt. Die nahezu monodispersen Partikel bestehen aus einem NaYF4:Yb,Er‐Kern, dotiert mit 18 % Yb3+ und 2 % Er3+, und einer inerten Schale aus NaYF4, wobei die Dicke der Schale dem jeweiligen Radius des Kernpartikels entspricht. Absolutmessungen der Photolumineszenz‐Quantenausbeuten bei verschiedenen Anregungsleistungsdichten zeigen, dass die Quantenausbeuten von 45 nm Kern/Schale‐Partikeln schon fast an die Quantenausbeute des mikrokristallinen aufwärtskonvertierenden Leuchtstoffs heranreichen. Kleinere Kern/Schale‐Partikel, die nach der gleichen Methode hergestellt wurden, zeigen nur eine moderate Abnahme der Quantenausbeute. Beispielsweise ist die Quantenausbeute von 15 nm großen Kern/Schale‐Partikeln bei hohen Leistungsdichten (100 W cm−2) nur um einen Faktor drei kleiner als die des mikrokristallinen Leuchtstoffpulvers und um ungefähr einen Faktor 10 kleiner bei niedrigen Leistungsdichten (1 W cm−2). KW - Nicht lineare Prozesse KW - Nanopartikel KW - Quantenausbeute PY - 2018 DO - https://doi.org/10.1002/ange.201803083 VL - 130 IS - 28 SP - 8901 EP - 8905 PB - Wiley VCH Verlag AN - OPUS4-45573 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dhamo, Lorena T1 - Syntheses and characterization of 2-4nm AgInS2/ZnS quantum dots N2 - Ternary semiconductors Quantum Dots (t-QDs) like AgInS (AIS) QDs are interesting alternatives to Cd-based QDs for applications as optical active materials in light-emitting diodes (LEDs), solar concentrators and solar cells as well as as biodiagnostic tools, respectively. AIS QDs exhibit broad photoluminescence (PL) spectra in the visible and near infrared, which are tunable by size and chemical composition (ratio of components or doping). In order to enhance the PL quantum yield (PL QY or Fpl) and prevent material deterioration and oxidation, these QDs are covered by ZnS shell. Here we show a spectroscopic study of differently colored AIS QDs synthesized in water, evaluating their PL properties, their PL QY and their PL decay. The simple aqueous synthesis that avoids further ligand exchange steps for bioanalytical applications, the tunable emission color, the high PL QY, the high absorption coefficients and the long lifetime make these t-QDs promising Cd-free materials as biodiagnostic tools or optical active materials. T2 - Summer School "EXCITING NANOSTRUCTURES" CY - Bad Honnef, Germany DA - 17.07.2017 KW - Semiconductor KW - Nanoparticle KW - Quantum dot KW - Flourescence KW - Synthesis KW - Spectral multiplexing KW - Ternary quantum dot PY - 2017 AN - OPUS4-41173 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Geißler, Daniel T1 - Standardisation of concentration measurements of extracellular vesicles for medical diagnoses N2 - Extracellular vesicles (EVs) are cell-derived particles in body fluids, which have excellent potential as next generation biomarkers for the early diagnosis of common diseases, such as cancer and thrombosis. This project aims to tap into the clinical potential of EVs by developing traceable measurements of number concentration, size distribution, refractive index (RI) and fluorescence intensity of cell-specific EVs in human blood and urine. To realise our aims, we will develop synthetic reference materials with physical properties resembling EVs (WP1), instrumentation and procedures to standardise EV measurements in clinical laboratories (WP2), and ready-to-use biological test samples (WP3). These will then be evaluated in an inter-laboratory comparison study across a range (>20) of standard flow cytometers in clinical labs (WP4). T2 - MetVesII M18 Interim Meeting CY - Berlin, Germany DA - 20.10.2020 KW - EMPIR 18HLT01 MetVesII KW - Extracellular vesicles (EV) KW - Flow cytometry (FCM) KW - Reference materials KW - Fluorescent particles KW - Integrating sphere spectroscopy PY - 2020 AN - OPUS4-51653 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tavernaro, Isabella T1 - Quantification of the Total and Accessible Number of Functional Groups and Ligands on Nanomaterials N2 - Surface-functionalized organic and inorganic nanoparticles (NP) are of great interest in the life and material sciences, as they can be used e.g. as drug carriers, fluorescent sensors, and multimodal labels in bioanalytical assays and imaging applications. NP performance in such applications depends not only on particle size, size distribution, and morphology, but also on surface chemistry, i.e. the total number of surface functional groups (FG) and the number of FG accessible for subsequent functionalization with ligands or biomolecules, which in turn determines surface charge, colloidal stability, biocompatibility, and toxicity. Methods for FG quantification should be simple, robust, reliable, fast, and inexpensive, and allow for the characteriza-tion of a broad variety of nanomaterials differing in size, chemical composition, and optical properties. Aiming at the development of simple, versatile, and multimodal tools for the quantification of many bioanalytically relevant FG such as amine, carboxy, thiol and aldehyde functionalities, we investigated and compared various analytical methods commonly used for functional group quantification. This includes electrochemical titration methods, dye-based optical assays, and other instrumental analytical techniques such as nuclear magnetic resonance, mass spectrometry, and thermal analysis methods. T2 - Nanotech France CY - Paris, France DA - 15.06.2022 KW - Optical assays KW - Functionalized nano- and microparticles KW - Particle surface analysis KW - Surface group quantification KW - Terminal functional groups PY - 2022 AN - OPUS4-55208 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Standardization of Flourescence Measurements in the UV/VIS/NIR/IR at BAM N2 - Photoluminescence techniques are amongst the most widely used tools in the life sciences, with new and exciting applications in medical diagnostics and molecular imaging continuously emerging. Advantages include their comparative ease of use, unique sensitivity, non-invasive character, and potential for multiplexing, remote sensing, and miniaturization. General drawbacks are, however, signals, that contain unwanted wavelength- and polarization contributions from instrument-dependent effects, which are also time-dependent due to aging of instrument-components, and difficulties to measure absolute fluorescence intensities. Moreover, scattering systems require special measurement geometries and the interest in new optical reporters with emission > 1000 nm strategies for reliable measurements in the second diagnostic for the comparison of material performance and the rational design of new fluorophores with improved properties. Here, we present strategies to versatile method-adaptable liquid and solid fluorescence standards for different fluorescence parameters. Examples are multi-emitter glasses, spectral fluorescence standards, and quantum yield standards for the UV/vis/NIR. T2 - Konsortiumtreffen Mikroskopie CY - Universität Münster, Germany DA - 20.01.2020 KW - Fluorescence standard KW - Instrument calibration KW - Integrating sphere spectroscopy KW - Fluorescence quantum yield KW - Fluorescent glasses KW - Fluorescence microscopy KW - Particle, imaging PY - 2020 AN - OPUS4-50308 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Walter, Tina T1 - Does multispectral optical tomography add value in recognizing process deviations in the PBF-LB/M process? N2 - Die Qualitätssicherung im Laserstrahlschmelzen metallischer Pulver (PBF-LB/M) stellt eine zentrale Herausforderung für die industrielle Anwendung additiver Fertigungsverfahren dar. Insbesondere die frühzeitige Vorhersage von Defekten, wie z.B. Porositäten, ist entscheidend für die Prozessstabilität und resultierende Bauteilqualität. In diesem Beitrag wird ein neuartiger Ansatz, die multispektrale optische Tomografie (MS-OT), vorgestellt und erste Forschungsergebnisse hinsichtlich der Defekterkennung präsentiert. T2 - Promotionsretreat 2025 CY - Würzburg, Germany DA - 10.03.2025 KW - AM KW - Additive Fertigung KW - Process Monitoring KW - Optische Tomografie PY - 2025 AN - OPUS4-64988 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bresch, Harald T1 - Nanoparticle Characterisation - The long way to standardisation N2 - Diese Präsentation gibt einen Überblick über die Entwicklung der Nanopartikelforschung von ca. 2005 bis heute. Beginnend mit den Besonderheiten von Nanopartikeln und der Aufnahme in den menschlichen Körper über Messmethoden bis hin zur Entwicklung einer Prüfrichtlinie im Rahmen der OECD und einem Ausblick über die absehbaren digitalen Entwicklungen. T2 - Abteilungsseminar der Abteilung 4 CY - Berlin, Germany DA - 27.02.2025 KW - Nanomaterials KW - Nano KW - OECD KW - Standardisierung KW - Advanced Materials PY - 2025 AN - OPUS4-64977 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Walter, Tina T1 - Multispektrale optische Tomografie (MK-OT) trifft MachineLearning N2 - Das pulverbettbasierte Laserstrahlschmelzen von Metallen (PBF-LB/M) zählt zu den am weitesten verbreiteten additiven Fertigungsverfahren für metallische Bauteile. Trotz zunehmender industrieller Relevanz, etwa in Luft- und Raumfahrt, Medizintechnik und Energieanwendungen, bleibt eine umfassende Prozessüberwachung und Qualitätssicherung eine zentrale Herausforderung. Die hohe Komplexität des Verfahrens, bedingt durch eine Vielzahl interagierender Prozessparameter, sowie die resultierende Datenfülle erschweren die direkte Korrelation zwischen Prozessanomalien und resultierenden Bauteildefekten wie Poren oder Rissen. Zahlreiche Monitoring Ansätze, insbesondere thermografische Verfahren, wurden bereits intensiv untersucht. Dennoch fehlt es bislang an praxistauglichen, wirtschaftlich skalierbaren Lösungen. Insbesondere die Kosten und begrenzte Sichtfelder vieler Systeme hemmen eine breite industrielle Anwendung. Oster et al. [1] konnten zeigen, dass die Analyse kurzwelliger Infrarotstrahlung (SWIR-Thermografie) mittels auf künstlicher Intelligenz (KI) basierender Auswertung zur ortsaufgelösten Detektion von Porosität im PBF-LB/M-Prozess geeignet ist. Ihr Ansatz erlaubt erstmals die Identifikation nicht gezielt induzierter Poren, zeigt jedoch Einschränkungen hinsichtlich des erfassten Sichtfelds (~9 × 10 mm²) und der Systemkosten (~30k€). Eine vielversprechende Alternative stellt die Multikanal Optische Tomografie (MK-OT) dar [2], die auf kostengünstigen visuellen Kameras basiert. Durch gleichzeitige Erfassung mehrerer Spektralbereiche lassen sich Schichtbilder mit hoher räumlicher Auflösung und verbesserter Robustheit, verglichen mit marktüblicher monospektralen OT, gegenüber prozessbedingten Schwankungen erzeugen [2]. Die auch hierbei anfallenden großen Datenmengen erfordern eine automatisierte Auswertung. Bereits Ero et al. [3] und Feng et al. [4] konnten zeigen, dass mittels KI Porositätsvorhersagen aus herkömmlichen monochromatischen OT Daten gewonnen werden können. Ziel dieses Beitrags ist es, das Vorgehen zur Untersuchung der Übertragbarkeit des in [1] vorgestellten KI-basierten Auswerteverfahrens auf das MK-OT-System vorzustellen. Hierdurch könnte eine kosteneffiziente und skalierbare Prozessüberwachung mittels Porositätsbestimmung für den industriellen Einsatz ermöglicht werden. Der aktuelle Stand der Arbeit und das geplante Vorgehen wird dargelegt. T2 - CI-Workshop CY - Berlin, Germany DA - 20.11.2025 KW - AM KW - Additive Fertigung KW - Process Monitoring KW - Optische Tomografie PY - 2025 AN - OPUS4-64987 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - da Rocha, Morgana A1 - Chaves, Eduardo T1 - Assessment of Pd Nanoparticles as Chemical Modifiers and Preconcentration Agents for Cd Determination in River Water by HR-CS GFAAS N2 - Cadmium is a heavy metal that can be hazardous to environmental and human health, even in trace levels.[1] In this way, the extraction and/or preconcentration of this element from environmental samples, such as river water, is important to obtain information about the composition and monitoring of potential contamination.[2] High-resolution continuum source graphite furnace atomic absorption spectrometry (HR-CS GFAAS) is widely used for Cd determination. However, the determination of this element at trace-level can be challenging, especially in complex matrices. Thus, nanoparticles (NPs) can be used as an alternative for the extraction and preconcentration of Cd in environmental samples, minimizing the potential interferences and improving the method´s limit of detection (LOD). Considering that Pd is also widely used as a “universal” chemical modifier, this project aims todevelop PdNPs capped with 3-mercaptopropionic acid (MPA) to assess its potential as a chemical modifier and preconcentration agent for Cd determination by HR-CS GF AAS in river water. In this way, the synthesis of PdNPs was performed in an aqueous medium by using ascorbic acid as a reducing agent. The characterization of PdNPs was performed by checking the size via dynamic light scattering (DLS), transmission electron microscopy (TEM), and inductively coupled plasma mass spectrometer in single particle mode (spICP-MS), where the median size was 56 ± 14 nm. The temperature program of HR-CS GFAAS was optimized for river water under three conditions: using Pd(NO3)2/Mg2+ (0.01%/0.5% m/v) as a chemical modifier (condition A), using Pd NPs as a chemical modifier (condition B), and without chemical modifiers (condition C). The pyrolysis and atomization temperatures for condition A were 900 and 1900 ºC, for condition B were 700 ºC and 1900 ºC, and for condition C were 500 and 1900ºC, respectively. Besides the temperature of pyrolysis for the universal chemical modifier being higher than that of PdNPs, using the PdNPs, the absorbance is significantly greater, according to the t-test for pairs, at a 95% confidence level. In addition, the evaluation of the preconcentration property of the PdNP was performed by adding 1 µg L-1 of Cd2+ in buffer pH 4 in two systems: one with and the other without PdNPs. After 1 h of stirring, both systems were centrifuged at 3600 rpm for 10 min, and the absorbance in HR-CS GFAAS for Cd in both supernatants was evaluated. According to ANOVA from the t-test, at a 95% confidence level, there was a significant difference in the absorbance, indicating that Cd is interacting with the PdNPs. A multifactorial planning 2k, where k is the number of parameters of the extraction, which was time of extraction (10; 35; 60 min), Volume of Pd NPs (100; 300; 500 µL), pH (3; 5; 7), was used to evaluate the parameters with significant influence in the preconcentration of Cd2+. According to ANOVA, with 95% confidence, there is no lack of fit, and the parameters volume of PdNP and pH significantly influenced the response. In this way, the Doehlert methodology surface will be applied to both significant parameters. The goal is to achieve optimal conditions that increase the extraction efficiency of Cd2+ from environmental samples. The results indicate that the developed material is promising to use as a chemical modifier and for the preconcentration of Cd2+ in environmental samples. T2 - 17th Rio Symposium on Atomic Spectrometry (RSAS 2025) CY - Sao Pedro, Brazil DA - 12.11.2025 KW - Pd Nanoparticles KW - HR-CS GFAAS KW - Cadmium Ion Sensing KW - Particle Characterization KW - Particle Surface PY - 2025 AN - OPUS4-64997 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lohrer, Christian T1 - Abschätzung des Anschlagspotentials von Anzündern aus Fahrzeugen N2 - Untersuchung des Auslöseverhaltens von zwei Anzündern aus dem Bereich der Fahrzeugpyrotechnik an sekundären Explosivstoffen im Rahmen der Konformitätsbewertung von Pyrotechnik. T2 - 25. Internationalen Symposium des Bundeskriminalamtes für Sprengstoffermittelnde und Entschärfende unkonventioneller Spreng- und Brandvorrichtungen CY - Magdeburg, Germany DA - 01.12.2025 KW - Anzünder KW - Fahrzeugpyrotechnik KW - Sekundäre Explosivstoffe PY - 2025 AN - OPUS4-65008 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Barik, Birendra Kumar A1 - Chaurasia, Prashant Kumar A1 - De, Amitava T1 - Rapid estimation of temperature field and bead profile for wire arc directed energy deposition using an analytical heat conduction model N2 - A prior estimation of the temperature field and bead profile can help fabricate dimensionally consistent and structurally sound parts using wire arc directed energy deposition (DED-Arc). We present here a three-dimensional analytical heat transfer model with a volumetric heat source to compute the transient temperature field and melt pool dimensions for DED-Arc. The analytical model considers the thermal conductivity and volumetric heat capacity as a linear function of temperature. In contrast to assuming a pre-defined deposited track profile, the same is scaled from the analytically computed melt pool dimensions into the substrate. The computed deposit profiles of single and multiple tracks and layers are validated extensively with the corresponding experimentally measured results for a range of DED-Arc process conditions. KW - Additive manufacturing KW - Analytical model KW - Heat conduction analysis KW - Volumetric heat source KW - Deposit profile PY - 2025 DO - https://doi.org/10.1177/13621718251398070 SN - 1362-1718 SP - 1 EP - 14 PB - SAGE Publications AN - OPUS4-64836 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Eiby, Simon H. J. A1 - Tobler, Dominique J. A1 - Voigt, Laura A1 - van Genuchten, Case M. A1 - Bruns, Stefan A1 - Jensen, Kirsten M. Ø. A1 - Stawski, Tomasz M. A1 - Wirth, Richard A1 - Benning, Liane G. A1 - Stipp, S. L. S. A1 - Dideriksen, Knud T1 - Topotactic Redox-Catalyzed Transformation of Iron Oxides N2 - Fe oxides frequently exist in systems containing both Fe(II) and Fe(III), where their reactivity is enhanced and where interfacial electron transfer from Fe(II) adsorbed to the solids causes the transformation of metastable Fe oxides. Here, we contribute to the understanding of such a transformation using green rust sulfate (GR) synthesized in the presence or absence of Si or Al as the starting material. X-ray diffraction (XRD) and pair distribution function (PDF) analyses showed that (i) rapid oxidation by Cr(VI) caused transformation to Fe oxyhydroxide with short-range ordering, with a pattern identical to that reported for the oxidation of isolated GR hydroxide sheets (i.e., a trilayer of Fe with both edge- and corner-sharing polyhedra) and (ii) goethite formed at the expense of the short-range-ordered Fe oxyhydroxide when residual Fe(II) was present, particularly when Si was absent. This is consistent with the Fe(II)-catalyzed transformation of the short-range-ordered Fe oxyhydroxide. High-resolution transmission electron microscopy (TEM) showed that the two oxidation products coexisted within individual particles and that particle shape and the crystallographic orientation of both products were inherited from the original GR crystals, i.e., they had formed through topotactic transformation. We interpret that the structural reorganization to goethite occurred either in response to distortions caused by polaron movement or as a result of electron transfer reactions occurring at internal surfaces. Once nucleated, goethite growth can be sustained by dissolution–reprecipitation. KW - Iron oxide KW - Electron microscopy KW - Pair distribution funvtion KW - Total scattering PY - 2025 DO - https://doi.org/10.1021/acsearthspacechem.5c00220 SN - 2472-3452 SP - 1 EP - 12 PB - American Chemical Society (ACS) AN - OPUS4-64924 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krüger, Harald T1 - Polymeric sensors as imaging tools for local pH in biofilm for early detection of microbial induced corrosion N2 - Microbial induced corrosion (MIC) is a crucial problem in many technical plants as well as fuel tanks, leading to considerable damage and huge financial losses. Successful prevention of MIC requires the localization of first signs of corrosion as well as the identification of factors influencing the corrosion process.1 Hence, there is a growing need for sensitive and preferably inexpensive tools that enable the early detection of MIC. Of high importance are methods, which provide spatially and time-resolved information and allow the study of changes on metal surfaces as prerequisites for a more detailed analysis of ongoing corrosion processes at a MIC-affected site.2 In this respect, also the determination of corrosion rates can be of interest for the possible prevention of MIC. T2 - 11th International Symposium on Polymer Therapeutics CY - Valencia, Spain DA - 23.05.2016 KW - Bildgebung KW - Mikrobiell induzierte Korrosion KW - Nanosensor KW - Imaging KW - Microbial induced corrosion PY - 2016 AN - OPUS4-37139 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Instrument Calibration and Standardization of Fluorescence Measurements in the UV/vis/NIR/IR N2 - Comparison of fluorescence measurements performed on different fluorescence instruments, analyte quantification from fluorescence intensities as well as the determination of fluorescence quantum yields require instrument calibration and consideration of the wavelength-dependent instrument-specific quantities spectral photon flux reaching the sample and spectral responsivity. Here, we present guidelines and recommendations for the qualification of fluorescence instruments and introduce suitable chromophore-based reference materials. Moreover, the design concepts of the different BAM fluorescence standards are discussed. T2 - COST 2017 CY - Turku, Finland DA - 03.04.2017 KW - Fluorescence KW - Dye KW - Glass KW - Calibration KW - Fluorescence standard KW - Integrating sphere spectroscopy KW - Fluorescence quantum yield KW - Instrument qualification KW - Quality assurance KW - NIR KW - IR PY - 2017 AN - OPUS4-43174 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Biophotonics at BAM – From photophysics of fluorescent nanocrystals to surface group analysis with optical methods N2 - Optical spectroscopic studies of the influence of size, particle architecture, and surface chemistry of different types of photoluminescent nanocrystals with emission in the vis/NIR will be presented including semiconductor quantum dots and lanthanide-based upconversion nanoparticles. This will include the photophysics of these materials assessed with steady state and time-resolved fluorometry on the ensemble and single particle level and concepts for the quantification of surface groups at nanomaterials with optical methods using cleavable probes and catch-and-release assays. T2 - Fakultät der University of Ottawa CY - Ottawa, Canada DA - 10.12.18 KW - Photoluminescence KW - Quantum yield KW - Nanocrystal KW - Semiconductor quantum dot KW - Upconversion nanoparticle KW - Integrating sphere spectroscopy KW - Cleavable probe KW - Surface analysis KW - Ligand quantification PY - 2018 AN - OPUS4-47551 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Design, characterization and application of molecular and nanoscale optical reporters and probes and method standardization N2 - Here, we present an overview of the research activities of division Biophotonics concerning the design and (bio)analytical application of molecular and nanoscale functional chromophores for e.g., biomarker analysis including methods for the reliable determination of their application relevant properties. This includes the absolute determination of their brightness and photoluminescemce quantum yield, determining the signal size from the material side, as well as the development of fluorescence standards for such measurements and instrument calibration strategies, thereby providing important prerequisites for the comparison of material performance, the mechanistic understanding of nonradiative decay channels, and the rational design of new optical reporters. Moreover, for particle-based systems, ranging from nm-sized semiconductor quantum dots to m-sized polymeric and silica beads, simple optical methods and assays for the assessment of their surface chemistry are presented, which enable the quantification of the number of total and derivatizable surface functionalities, ligands per particle and particle-bound biomolecules. In addition, validation concepts for such methods are introduced utilizing method comparisons, multimodal and cleavable probes. T2 - Seminar Microbiology of Interfaces CY - Magdeburg, Germany DA - 16.06.2016 KW - Biomarker PY - 2016 AN - OPUS4-36997 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Effect of particle architecture, dopant concentration, size, and excitation power density on the luminescence efficiency of upconversion nanocrystals N2 - Lanthanide-based upconversion nanoparticles (UCNPs) offer new strategies for luminescence-based sensing and imaging. One of the best studied materials are hexagonal ß-NaYF4 UCNPs doped with 20% Yb3+ and 2% Er3+, which efficiently convert 976 nm light to photons emitted at 540 nm, 655 nm, and 845 nm, respectively, reveal Long luminescence lifetimes (> 100 µs), and are very photostable and chemically inters.[1,2] The properties of their upconversion (UC) luminescence (UCL) are, however, strongly influenced by particle size, concentration and spatial arrangement of dopant Ions, surface chemistry, and microenvironment.[3,4] In addition, the multiphotonic absorption processes responsible for UCL render UCL dependent on excitation power density (P). The rational design of brighter UCNPs particle architectures encouraged us to assess systematically the influence of these parameters on UCL for differently doped UCNPs relying on the commonly used ß-NaYf4 matrix using steady state and time resolved fluorometry as well as integrating sphere spectroscopy for P varied over almost three orders of magnitude. This includes comprehensive studies of the influence of size and shell, Yb3+ and Er3+ dopand concentrations, and energy Transfer processes from UCNPs to surface-bound organic dyes or vice versa [5]. Our results underline the need for really quantitative luminescence studies for mechanistic insights, the potential of high p to compensate for UCL surface quenching, and the matrix- and P-dependence of the optimum dopand concentration. T2 - BIOSPIE 2018 CY - San Francisco, USA DA - 27.01.2018 KW - Upconversion KW - Nanoparticle KW - Absolute fluorometry KW - Integrating sphere spectroscopy KW - NIR KW - IR KW - Fluorescence KW - Surface chemistry KW - Deactivation pathways KW - Modeling KW - Size PY - 2018 AN - OPUS4-43939 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Automated determination of genotoxicity of nanoparticles with DNA-based optical assays - The NANOGENOTOX project N2 - The overall interest in nanotoxicity, triggered by the increasing use of nanomaterials in the material and life sciences, and the synthesis of an ever increasing number of new functional nanoparticles calls for standardized test procedures1,2 and for efficient approaches to screen the potential genotoxicity of these materials. Aiming at the development of fast and easy to use, automated microscopic methods for the determination of the genotoxicity of different types of nanoparticles, we assess the potential of the fluorometric γH2AX assay for this purpose. This assay, which can be run on an automated microscopic detection system, relies on the detection of DNA double strand breaks as a sign for genotoxicity3. Here, we provide first results obtained with broadly used nanomaterials like CdSe/CdS and InP/ZnS quantum dots as well as iron oxide, gold, and polymer particles of different surface chemistry with previously tested colloidal stability and different cell lines like Hep-2 and 8E11 cells, which reveal a dependence of the genotoxicity on the chemical composition as well as the surface chemistry of these nanomaterials. These studies will be also used to establish nanomaterials as positive and negative genotoxicity controls or standards for assay performance validation for users of this fluorometric genotoxicity assay. In the future, after proper validation, this microscopic platform technology will be expanded to other typical toxicity assays. T2 - SPIE 2018 CY - San Francisco, USA DA - 27.01.2018 KW - Nanoparticle KW - Fluorescence KW - Surface chemistry KW - Size KW - Assay KW - Microscopy KW - Nanotoxicity KW - Toxicity KW - Automation KW - Calibration KW - Standard PY - 2018 AN - OPUS4-44186 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Frenzel, Florian T1 - Power dependent optical properties of hexagonal β-NaYF4: x % Er3+, 20 % Yb3+ core/ core-shell upconversion nanoparticles in cyclohexane and water N2 - Lanthanide doped photon upconverting nanophosphors (UCNPs) have the unique capability to produce narrow band, multi-color emission in the UV/vis/NIR upon multiphotonic absorption of infrared light, which makes them promising reporters for diagnostic, bioanalytical, and biological applications. This minimizes background signals, which normally occur due to autofluorescence from auxochromes, in biological matrices and enables deep penetration depths in biological applications. Moreover, UCNPs show long luminescence lifetimes in the μs range favorable for time gated emission in conjunction with a high photostability and chemical inertness and they do not blink. One of the most efficient upconversion (UC) phosphors for conversion of 976 nm to 655 nm and 545 nm light presents the hexagonal NaYF4-host crystal doped with 20 % Yb3+ used as sensitizer to absorb infrared light and 2 % Er3+ acting as activator mainly responsible for light emission. The high transparency in the relevant spectral windows of this host together with its low phonon frequencies ensure relatively high luminescence efficiencies. Although UCNPs are ideal candidates for many chemical and biological sensing and imaging applications, compared to other well-known chromophores like organic dyes or QDs, they suffer from a comparatively low brightness due to the low absorption cross sections of the parity forbidden f-f-transitions and low photoluminescence quantum yields (QYUC) particularly in the case of small nanoparticles with sizes of < 50 nm. The rational design of more efficient UCNPs requires an improved understanding of the nonradiative decay pathways in these materials that are influenced by particle architecture including dopant ion concentration and homogeneity of dopant distribution within UCNPs, size/surface-to-volume ratio, surface chemistry, and microenvironment. A promising approach to overcome the low efficiency of UCNPs is to use plasmonic interactions between a noble metal (Ag or Au) structure in the proximity of UCNPs and the incident light. This interaction leads to a modification of the spectroscopic properties due to local field enhancements and can involve an increase of the photoluminescence. In this respect, we study the interactions of UCNPs with metal structures (clusters and shells) by varying shape and size. Here, first results derived from integrating sphere spectroscopy and time-resolved fluorescence measurements are presented. T2 - Summer School "EXCITING NANOSTRUCTURES" CY - Bad Honnef, Germany DA - 17.07.2017 KW - Upconversion KW - Nanoparticle KW - Flourescence KW - Core-shell architecture KW - NIR KW - Absolute flourometry KW - Integrating sphere spectroscopy KW - Er(III) KW - Yb(III) KW - Single particle spectroscopy PY - 2017 AN - OPUS4-41172 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Geißler, Daniel T1 - NanoGenotox - Automatable Determination of the Genotoxicity of Nanoparticles with DNA-based Optical Assays N2 - Nanomaterials are used in many different applications in the material and life sciences. Examples are optical reporters, barcodes, and nanosensors, magnetic and optical contrast agents, and catalysts. Due to their small size and large surface area, there are also concerns about their interaction with and uptake by biological systems. This has initiated an ever increasing number of cyctoxicity studies of nanomaterials of different chemical composition and surface chemistry, but until now, the toxicological results presented by different research groups often do not address or differ regarding a potential genotoxicity of these nanomaterials. This underlines the need for a standardized test procedure to detect genotoxicity.1,2 Aiming at the development of fast, easy to use, and automatable microscopic methods for the determination of the genotoxicity of different types of nanoparticles, we assess the potential of the fluorometric γH2AX assay for this purpose. This assay, which can be run on an automated microscopic detection system, relies on the determination of DNA double strand breaks as a sign for genotoxicity.3 Here, we present first results obtained with broadly used nanomaterials like CdSe/CdS and InP/ZnS quantum dots as well as iron oxide, gold, and polymer particles of different surface chemistry with previously tested colloidal stability. These studies will be also used to establish nanomaterials as positive and negative genotoxicity controls or standards for assay performance validation for users of this fluorometric genotoxicity assay. In the future, after proper validation, this microscopic platform technology will be expanded to other typical toxicity assays. References. (1) Landsiedel, R.; Kapp, M. D.; Schulz, M.; Wiench, K.; Oesch, F., Reviews in Mutation Research 2009, 681, 241-258. (2) Henriksen-Lacey, M.; Carregal-Romero, S.; Liz-Marzán, L. M., Bioconjugate Chem. 2016, 28, 212-221. (3) Willitzki, A.; Lorenz, S.; Hiemann, R.; Guttek, K.; Goihl, A.; Hartig, R.; Conrad, K.; Feist, E.; Sack, U.; Schierack, P., Cytometry Part A 2013, 83, 1017-1026. T2 - 9th International Conference on Nanotoxicology - New tools in risk assessment of nanomaterials CY - Dusseldorf/Neuss, Germany DA - 18.09.2018 KW - Nano KW - Nanotoxicity KW - Fluorescence KW - Quantum dot KW - Surface KW - Passivation shell KW - Automated assay KW - Nanoparticle PY - 2018 AN - OPUS4-47540 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Methods for the calibration of fluorescence setups and measurement of photoluminescence quantum yields N2 - Photoluminescence techniques are amongst the most widely used tools in the material and life sciences, with new and exciting applications continuously emerging. Advantages include their comparative ease of use, unique sensitivity, non-invasive character, and potential for multiplexing, remote sensing, and miniaturization. Generally recognized drawbacks, however, are signals, that contain unwanted wavelength- and polarization contributions from instrument-dependent effects, which are also time-dependent due to aging of instrument-components, and difficulties to measure absolute fluorescence intensities, thus rendering the use of intensity standards mandatory for quantification. Recent developments in fluorescence-based assays in clinical, pharmaceutical, biotechnological and other areas, in conjunction with the increasing need for instrument performance validation and global trends to harmonize measurements have boosted the demand for robust, easy-to-use, readily-available, reliable, and well documented fluorescence standards. This includes e.g. fluorescence standards for the consideration of instrument-specific spectral and intensity distortions of measured signals and instrument performance validation as well as fluorescence intensity standards for the quantification from measured intensities and for signal refencing, thereby accounting for excitation light-induced intensity fluctuations. Moreover, there is an ever increasing need for fluorescence quantum yield standards with well known and preferably certified quantum yields. Moreover, although already challenging for the UV/vis/NIR spectral region, there is an increasing interest particularly by the fluorescence imaging community to expand the waveelngth region applied from the NIR to measurements > 1000 nm. Presently, there are no fluorescence standards for this wavelength region available, rendering the control of instrument calibration in this wavelength region basically impossible. In this respect, we present reliable and validated procedures for the calibration of fluorescence measuring devices from 300 nm to 1700 nm using different types of physical and chemical standards. Moreover, a new set of fluorescence quantum yield standards covering the UV/vis/NIR is been introduced that is currently under certification at BAM. T2 - Arbeitskreis, Mass Spectrometry Facility CY - University of Berkeley, CA, USA DA - 13.02.2016 KW - pharmaceutical KW - biotechnological PY - 2016 AN - OPUS4-35842 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hinsch, Alexandra T1 - The influence of the individual Particles on the ensemble Quantum Yield of elongated CdSe/cds core/Shell nanoparticles N2 - Colloidal semiconductor nanoparticles with a spherical core and an elongated shell form bright emitters with a high absorption cross section. They show great potential for a multitude of optoelectronic applications such as LEDs or photovoltaic cells and can be used as gain material or as markers for bio imaging. For most of these applications high fluorescence quantum yields are a figure of merit for the emitter quality. In this work we investigate how the ensemble quantum yield is affected by the properties of the individual particles. In particular, we prove the role of non-emitting particles as well as the role of blinking. Using a combination of AFM and spatially resolved photoluminescence spectroscopy we measured hundreds of individual CdSe/CdS dot/rod particles of different shell lengths exciting with two different excitation wavelengths for shell or core excitation, respectively. T2 - SPIE Photonics West CY - San Francisco, CA, USA DA - 27.01.2018 KW - Exciton diffusion KW - Quantum Dot-Rod KW - Quantum Yield PY - 2018 AN - OPUS4-44759 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hinsch, Alexandra T1 - The influence of the individual particles on the ensemble quantum yield of elongated CdSe/CdS core/shell nanoparticles N2 - Colloidal semiconductor nanoparticles with a spherical core and an elongated shell form bright emitters with a high absorption cross section. They show great potential for a multitude of opto-electronic applications such as LEDs or photovoltaic cells and can be used as gain material or as markers for bio imaging. For most of these applications high fluorescence quantum yields are a figure of merit for the emitter quality. Our previous work showed that the ensemble quantum yields depend strongly on the shell size and the excitation wavelength. In this work we investigate how the ensemble quantum yield is affected by the properties of the individual particles. In particular, we prove the role of non-emitting particles as well as the role of blinking. Using a combination of AFM and spatially resolved photoluminescence spectroscopy we measured hundreds of individual CdSe/CdS dot/rod particles of different shell lengths exciting with two different excitation wavelengths for shell or core excitation, respectively. T2 - DPG-Frühjahrstagung der Sektion Kondensierte Materie CY - Berlin, Germany DA - 11.03.2018 KW - Exciton diffusion KW - Quantum dot-rod KW - Quantum yield PY - 2018 AN - OPUS4-44761 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Otto, S. A1 - Moll, J. A1 - Förster, C. A1 - Geißler, Daniel A1 - Wang, Cui A1 - Resch-Genger, Ute A1 - Heinze, K. T1 - Three-in-One Crystal: The Coordination Diversity of Zinc Polypyridine Complexes N2 - The syntheses, structures, and photophysical properties of two new zinc(II) complexes bearing the tridentate N,N′-dimethyl-N,N′-dipyridin-2-ylpyridine-2,6-diamine (ddpd) ligand are presented. Structural investigations through single-crystal X-ray diffractometry, NMR spectroscopy, and density functional theory calculations revealed a diverse coordination behavior that depends on the counterion. Spectroscopic (UV/Vis and emission spectroscopy) and theoretical techniques (DFT and time-dependent DFT calculations) were employed to explore the photophysical properties of the complexes. KW - Zinc(II) complexes KW - X-ray diffractometry (XRD) KW - NMR spectroscopy KW - Density functional theory (DFT) KW - UV/Vis and emission spectroscopy PY - 2017 DO - https://doi.org/10.1002/ejic.201700948 SN - 1434-1948 SN - 1099-0682 VL - 43 SP - 5033 EP - 5040 PB - WILEY-VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-43274 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Resch-Genger, Ute ED - Martynenko, Irina ED - Baimuratov, A. S. ED - Osipova, V. A. ED - Kuznetsova, V. A. ED - Purcell-Milton, F. ED - Rukhlenko, I. D. ED - Fedorov, A. V. ED - Gun'ko, Y. K. ED - Baranov, A. V. T1 - Excitation energy dependence of the photoluminescence quantum yield of core/shell CdSe/CdS quantum dots and correlation with circular dichroism N2 - Quantum dot (QD) based nanomaterials are very promising materials for the fabrication of optoelectronic devices like solar cells, light emitting diodes (LEDs), and photodetectors as well as as reporters for chemo- and biosensing and bioimaging. Many of These applications involve the monitoring of changes in photoluminescence intensity and energy transfer processes which can strongly depend on excitation wavelength or energy. In this work, we analyzed the excitation energy dependence (EED) of the photoluminescence quantum yields (PL QYs) and decay kinetics and the circular dichroism (CD) spectra of CdSe/CdS core/shell QDs with different thicknesses of the surface passivation shell. Our results demonstrate a strong correlation between the spectral position of local maxima observed in the EED of PL QY and the zero-crossing points of the CD profiles. Theoretical analysis of the energy band structure of the QDs with effective mass approximation suggests that these structures could correspond to exciton energy levels. This underlines the potential of CD spectroscopy for the study of electronic energy structure of chiroptically active nanocrystals which reveal quantum confinement effects. KW - Fluorescence KW - Semiconductor KW - Nanoparticle KW - Surface chemistry KW - Quantum yield KW - Lifetime KW - Nanocrystal KW - Cysteine KW - Thiol KW - Ligand KW - Quantum dot KW - CdSe KW - Exciton KW - Circular dichroism KW - Theory KW - Excitation spectra KW - Excitation energy dependence PY - 2017 DO - https://doi.org/10.1021/acs.chemmater.7b04478 SN - 0897-4756 SN - 1520-5002 VL - 30 IS - 2 SP - 465 EP - 471 PB - ACS Publications AN - OPUS4-44034 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wegner, Karl David T1 - SWIR luminescent nanomaterials – key chemical parameters for bright probes for in vivo bioimaging N2 - A current challenge for studying physio-pathological phenomena and diseaserelated processes in living organisms with non-invasive optical bioimaging is the development of bright optical reporters that enable deep tissue penetration, a high detection sensitivity, and a high spatial and temporal resolution. The focus of this project are nanomaterials, which absorb and emit in the shortwave infrared (SWIR) between ~900–2500 nm where scattering, absorption, and autofluorescence of the tissue are strongly reduced compared to the visible and NIR. T2 - QD2024 - 12th International Conference on Quantum Dots CY - Munich, Germany DA - 18.03.2024 KW - Quantum dots KW - Advanced nanomaterials KW - Fluorescence KW - Quality assurance KW - Gold nanocluster KW - Shortwave infrared KW - Spectroscopy KW - Bioimaging PY - 2024 AN - OPUS4-59783 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tavernaro, Isabella T1 - Multivalent presentation of phenylpropenic acid amide inspired ligands by various nanoparticles and their potential use in anti-inflammatory therapy N2 - Over the years, inflammation has become one of the most rapidly developing areas in medical research, due to new studies indicating its important role in chronical diseases, thrombosis and cancer. A promising target for anti-inflammatory therapy are the multistep adhesion process of leukocytes from the blood vessels into the inflamed tissue. and the numerous involved receptors and ligands. In particular, selectins and their respective carbohydrate ligands can inhibit this key step of the inflammation cascade. In previous work, it was shown that the multivalent presentation of highly negatively charged sulfated and carboxylated ligands on the particle surface can mimic natural selectin binders and increase the inhibition significantly. Recent studies of the antioxidant and health promoting properties of cocoa, dark chocolate and red clover indicating potential anti-inflammatory properties of their clovamide-type phenylpropenoic acid amides, which are able to inhibit p-selectin expression and platelet-leukocyte interactions. Following the idea of small-molecule targeting drugs, we selected different epitopes and immobilized their sulfated derivatives onto different types nanoparticles, followed by a screening of their performance. T2 - SALSA Make and Measure 2024: Interfaces CY - Berlin, Germany DA - 11.09.2024 KW - Gold colloids KW - Surface group analysis KW - Method KW - Quantification KW - Screening KW - Nano KW - Particle KW - Synthesis KW - Quality assurance KW - Surface ligands PY - 2024 AN - OPUS4-62159 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Effect of surface chemistry on optical, chemical and electronic properties of blue luminescent graphene quantum dots N2 - Due to their unique physical properties, particularly their electronic and luminescent properties, graphene quantum dots (GQDs) are expected to be suitable for a wide range of applications in bioimaging, electro-optical and photonic materials or energy harvesting among others.1 Tuning the surface chemistry provides an efficient approach to modulate the fluorescence and distinct electronic properties of GQDs.2 Nevertheless, the role of surface chemistry on the electronic structure of GQDs remains poorly understood. In this presentation, we will compare systematically the electronic and chemical structures of GQDs functionalized with carboxylic and aminated groups to those of non-functionalized GQDs, combining theoretical and experimental approaches, here various photon-based spectroscopies. First, the electronic structure of GQDs was characterized by soft X-ray absorption (XA) and X-ray emission (XE) spectroscopies, probing unoccupied and occupied electronic states, respectively, at the carbon K edge for the first time. The interpretation of the XA/XE spectra was done based on theoretical calculations. Then, the chemical structure of the GQDs was characterized in situ by ATR-FTIR in water, thereby accounting for the importance of the interface between GQDs and water believed to play a central role in the chemical reactivity and the optical properties. We previously demonstrated that monitoring the OH vibrations of water molecules during exposure to humid air was a powerful method to probe H-bonding environment around carbon nanomaterials.3 For GQDs, clear surface-dependent water adsorption profiles are observed and discussed. Finally, UV/Vis absorption and photoluminescence measurements were done to characterize the optical properties of these GQDs. Our results suggest that the surface chemistry of the GQDs affects significantly their electronic structure and optical properties. These findings will contribute to an improved understanding of the structure–activity relationship of GQDs and other carbon nanomaterials with surface modifications. T2 - MRS Fall Meeting 2017 CY - Boston, USA DA - 26.11.2017 KW - Carbon KW - Nanoparticle KW - Fluorescence KW - NIR KW - IR KW - Surface chemistry KW - Deactivation pathways KW - Lifetime KW - Size KW - Giant carbon dot KW - Quantum yield PY - 2017 AN - OPUS4-43494 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fa, X. A1 - Lin, Sh. A1 - Yang, J. A1 - Shen, Ch. A1 - Liu, Y. A1 - Gong, Y. A1 - Qin, A. A1 - Ou, Jun A1 - Resch-Genger, Ute T1 - −808 nm-activated Ca2+ doped up-conversion nanoparticles that release no inducing liver cancer cell (HepG2) apoptosis N2 - Anear-infrared (NIR) light-triggered release method for nitric oxide (NO) was developed utilizing core/shell NaYF4: Tm/Yb/Ca@NaGdF4:Nd/Yb up-conversion nanoparticles (UCNPs) bearing a mesoporous silica (mSiO2) shell loaded with theNOdonor S-nitroso-N-acetyl-DL-penicillamine (SNAP). To avoid overheating in biological samples, Nd3+ was chosen as a sensitizer, Yb3+ ions as the bridging sensitizer, andTm3+ ions as UV-emissive activator while co-doping with Ca2+ was done to enhance the luminescence of the activatorTm3+.NOrelease from SNAP was triggered by an NIR-UV up-conversion process, initiated by 808nmlight absorbed by the Nd3+ ions.NOrelease was confirmed by the Griess method. Under 808nmirradiation, the viability of the liver cancer cell line HepG2 significantly decreased with increasing UCNPs@mSiO2-SNAP concentration. For a UCNPs@mSiO2-SNAP concentration of 200 μgml−1, the cell survival probability was 47%. These results demonstrate that UCNPs@mSiO2-SNAP can induce the release of apoptosis-inducingNOby NIR irradiation. KW - Nano KW - Nanomaterial KW - Upconversion nanoparticle KW - Lanthanide KW - Photoluminescence KW - Quantum yield KW - Photophysics KW - Lifetime KW - Sensor KW - Excitation power density KW - Brightness KW - NIR KW - Mechanism KW - Triggered KW - Release KW - Cell KW - PDT KW - Dye KW - Therapy KW - Surface KW - Coating PY - 2022 DO - https://doi.org/10.1088/2050-6120/ac5524 VL - 10 IS - 2 SP - 1 EP - 9 PB - IOP Publishing AN - OPUS4-54842 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tietze, R. A1 - Panzer, R. A1 - Starzynski, T. A1 - Guhrenz, C. A1 - Frenzel, Florian A1 - Würth, Christian A1 - Resch-Genger, Ute A1 - Weigand, Jan J. A1 - Eychmüller, A. T1 - Synthesis of NIR-emitting InAs-based core/shell quantum dots with the use of tripyrazolylarsane as arsenic precursor N2 - Tris(3,5-dimethylpyrazolyl)arsane (1) is introduced as a low-cost and convenient to handle arsenic precursor for the straight Forward synthesis of InAs Quantum dots (QDs). Transamination of 1 with the solvent oleylamine (OLAH) gives trioleylarsane (As(OLA)3) which in the presence of the reducing agents diisobutylaluminum hydride (DIBAL-H) or trioleylphosphane (P(OLA)3) yields InAs QDs via a typical hot injection approach. The size of the obtained InAs core QDs are tuned by varying the reaction time, the amount of the applied reducing agent, or even more effectively by changing the Indium and/or zinc halide precursors, InX3, and ZnX2 (Cl, Br, or I). Passivation of the resulting InAs particles with a protective ZnS or ZnSe shell results in improved photoluminescence of the core/shell QDs covering a spectral range between 600 and 1150 nm. KW - Quantum dot KW - NIR KW - Near infrared PY - 2018 DO - https://doi.org/10.1002/ppsc.201800175 SN - 0934-0866 SN - 1521-4117 VL - 35 IS - 9 SP - 1800175, 1 EP - 7 PB - Wiley AN - OPUS4-46076 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Applications and challenges of luminescence-based detection methods in the life and material sciences N2 - Luminescence-based detection methods, ranging from fluorescence spectroscopy for photophysical and mechanistic studies over sensing applications, chromatographic separation techniques and the microarray technology with fluorescence detection to fluorescence microscopy, flow cytometry, single molecule spectroscopy, and molecular imaging to integrating sphere spectroscopy, are among the most widely used methods in the life and material sciences. This is due to e.g., their unique sensitivity enabling the detection of single molecules, potential for multiplexing, ease of combination with spatial resolution, and suitability for remote sensing. Many of these advantages are closely linked to the choice of suitable molecular and nanoscale fluorescent reporters, typically required for signal generation. This includes organic dyes without and with sensor function, fluorophore-encoded polymeric and silica nanoparticles as well as nanocrystalline systems like semiconductor quantum dots and upconversion phosphors, emitting in the visible (vis), near-infrared (NIR), and IR (infrared). Current challenges present the environment sensitivity of most fluorophores, rendering fluorescence spectra, measured intensities/fluorescence quantum yields, and fluorescence decay kinetics matrix-dependent, and instrument-specific distortions of measured fluorescence signals that need to be considered for quantification and comparability of data, particularly fluorescence spectra. Here, current applications of luminescence-based methods and different types of reporters will be presented. In this context, suitable spectroscopic tools for the characteri-zation of the optical properties of fluorescent reporters and fluorophore-encoded microparticles, analytical tools for the determination of the surface chemistry of different types of particles, and different multiplexing strategies will be discussed. T2 - 9th Meeting of Engineering of Functional Interfaces CY - Wildau,Germany DA - 03.07.2016 KW - Fluorescence KW - Multiplexing KW - Lifetime KW - Nanomaterial KW - Nanoparticle KW - PEG KW - Ligand KW - Semiconductor quantum dot KW - Quantum yield KW - Quantification KW - Upconversion nanoparticle KW - Integrating sphere spectroscopy KW - NIR KW - IR KW - Fluorescence standard KW - Calibration PY - 2016 AN - OPUS4-37112 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tavernaro, Isabella T1 - Quantification of surface functional groups on inorganic and organic nanomaterials using cleavable reporters N2 - Engineered nanomaterials (NM) with their unique size-dependent properties are of increasing relevance for current and future developments in various fields such as medical and pharmaceutical industry, computing and electronics or food and consumer products. The performance and safety of NM are determined by the sum of their intrinsic physicochemical properties. Especially, the particle surface chemistry, which is largely controlled by the chemical nature and density of functional groups and ligands, is an important key driver for the performance, stability, and processibility of NM, as well as their interaction with the environment. Thus, methods for functional group quantification can foster the sustainable development of functional and safe(r) NM. Aiming at the development of simple, versatile and multimodal tools for the quantification of common bioanalytically relevant functional groups, we designed a catch-and-release assay based on cleavable probes that enable the quantification of the cleaved-off reporters in the supernatant after particle separation. Thus, the approach circumvents interferences resulting from particle light scattering and sample-inherent absorption or emission. To study the potential of the assay, commercially available and in-house synthesized aminated and carboxylated polymer and silica nanoparticles of different functional group densities were tested. Our cleavable probe strategy can be easily adapted to other analytical techniques requiring different reporters, or to different types of linkers that can be cleaved thermally, photochemically, or by variation of pH, utilizing well-established chemistry. In addition, it can contribute to the development of multi-method characterization strategies to provide a more detailed picture of the intrinsic physicochemical property - performance/safety relationships and thus can support the design of tailored nanomaterials with better controlled properties. T2 - E-MRS Spring Meeting 2021 / ALTECH 2021 - Analytical techniques for precise characterization of nanomaterials CY - Online meeting DA - 31.05.2021 KW - Surface modified nano- and microparticles KW - Optical assays KW - Particle surface analysis KW - Surface functional group quantification PY - 2021 AN - OPUS4-55596 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Srivastava, Priyanka T1 - Multi-color nanosensors for ratiometric measurements of acidic, neutral, and basic pH based on silica and polystyrene particles N2 - pH presents one of the most important analytes in the life and material sciences, indicating, e.g., diseases and corrosion processes. This includes the optical monitoring of pH in living cells for studying cellular internalization pathways, such as phagocytosis, endocytosis, and receptor mediated internalization with the aid of molecular and nanoscale fluorescent sensors. Nanoparticle (NP)-based sensors, that are labelled or stained with a multitude of sensor dyes, have several advantages as compared to conventional molecular probes like enhanced brightness, i.e., amplified signals, ease of designing ratiometric systems by combining analyte-sensitive and inert reference dyes, and increased photostability. Moreover, this can enable the use of hydrophobic dyes in aqueous environments. Versatile templates and carriers for the fabrication of nanosensors by staining and/or labelling with different fluorophores and sensor molecules are surface-functionalized particles like silica (SiO2) and polystyrene (PS) particles. Here we present a platform of blue-red-green fluorescent pH nanosensors for the measurement of acidic, neutral, and basic pH utilizing both types of matrices and two spectrally distinguishable sensor dyes with an integrated reference dye and demonstrate its applicability for cellular studies. T2 - E-MRS Spring Meeting 2022 CY - Online meeting DA - 30.05.2022 KW - Nanosensors KW - pH sensing KW - Silica- and polystyrene particles KW - Ratiometric sensors KW - Fluorescence PY - 2022 AN - OPUS4-55597 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf A1 - Lehmann Schlag, Jens A1 - Burkert, Andreas T1 - KorroPad®-Ein Kurzzeitprüfverfahren zur Qualitätssicherung der Oberflächen- und Schweißnahtnachbearbeitung nichtrostender Stähle N2 - Die Ausbildung einer stabilen Passivschicht ist entscheidend für den Korrosionsschutz nichtrostender Stähle. KorroPad® bietet eine schnelle, zerstörungsfreie Bewertung der Passivschichtstabilität und ist seit 2025 als DIN 50024 genormt. Die Methode ermöglicht eine 15‑minütige Vor‑Ort‑Prüfung ohne Spezialwissen und schließt die Lücke zwischen teuren Laborverfahren und fehlender prozessbegleitender Qualitätssicherung. Der Beitrag beschreibt Funktionsprinzip, Anwendung sowie Beispiele aus der Oberflächen- und Schweißnahtbearbeitung. T2 - 43. Vortrags- und Diskussionstagung Werkstoffprüfung 2025 CY - Dresden, Germany DA - 26.11.2025 KW - KorroPad KW - Nichtrostender Stahl KW - Korrosion KW - Passivität PY - 2025 SN - 978-3-88355-454-9 VL - 43 SP - 1 EP - 7 PB - DGM Deutsche Gesellschaft für Materialkunde e.V. CY - Sankt Augustin AN - OPUS4-64933 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - KorroPad®-Ein Kurzzeitprüfverfahren zur Qualitätssicherung der Oberflächen- und Schweißnahtnachbearbeitung nichtrostender Stähle N2 - Die Ausbildung einer stabilen Passivschicht ist entscheidend für den Korrosionsschutz nichtrostender Stähle. KorroPad® bietet eine schnelle, zerstörungsfreie Bewertung der Passivschichtstabilität und ist seit 2025 als DIN 50024 genormt. Die Methode ermöglicht eine 15‑minütige Vor‑Ort‑Prüfung ohne Spezialwissen und schließt die Lücke zwischen teuren Laborverfahren und fehlender prozessbegleitender Qualitätssicherung. Der Beitrag beschreibt Funktionsprinzip, Anwendung sowie Beispiele aus der Oberflächen- und Schweißnahtbearbeitung T2 - 43. Vortrags- und Diskussionstagung Werkstoffprüfung 2025 CY - Dresden, Germany DA - 26.11.2025 KW - KorroPad KW - Nichtrostender Stahl KW - Korrosion KW - Passivität PY - 2025 AN - OPUS4-64930 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - Vom Experiment zur semantischen Wissensrepräsentation: Datenstandards und Interoperabilität in der Materialcharakterisierung N2 - Im Zeitalter der digitalen Transformation rückt die strukturierte Erfassung und semantische Verknüpfung von Materialcharakterisierungsdaten immer stärker in den Fokus, um eine effiziente Nutzung über Disziplin- und Projektgrenzen hinweg zu gewährleisten. Dabei bilden etablierte Datenstandards und semantische Technologien sowie Ontologien die Grundlage für eine nach FAIR-Kriterien aufgebaute Dateninfrastruktur, die sowohl maschinenlesbare als auch nachvollziehbare Wissensrepräsentationen ermöglicht. In dieser Präsentation sollen Prinzipien interoperabler Datenarchitekturen erläutert werden, wobei auf die Bedeutung normkonformer Modelle und semantischer Konzeptualisierungen eingegangen wird. Dabei wird der steigende Bedarf an verlässlichen, reproduzierbaren und wiederverwendbaren Daten im Bereich der Materialwissenschaft und Werkstofftechnik adressiert, der insbesondere die Materialcharakterisierung und Werkstoffprüfung vor neue Herausforderungen stellt. Hinsichtlich der angestrebten Möglichkeiten zum erleichterten Datenaustausch kommen einheitlichen Datenformaten und -beschreibungen eine besondere Bedeutung zu. Anhand ausgewählter Publikationen und Demonstratoren wird aufgezeigt, wie Ontologien als verbindende Zwischenschicht unterschiedliche Material- und Verfahrensdomänen konsistent abbilden und zusammenführen können. Ein praktischer Anwendungsfall verdeutlicht die RDF-basierte Repräsentation von Zugversuchsdaten und deren Einbettung in ein Triple-Store-Datenbank-Umfeld. Hierbei fließen Erfahrungen aus der Entwicklung und Anwendung der PMD Core Ontology (PMDco) sowie normenkonformer Ontologien (z.B. Tensile Test Ontology, TTO) ein, welche im Rahmen des Projektes Plattform MaterialDigital (PMD, materialdigital.de) erstellt und betrachtet wurden. Darüber hinaus werden weitere methodische Ansätze und Entwicklungen aus diesem Projekt illustriert. T2 - Tagung Werkstoffprüfung 2025 CY - Dresden, Germany DA - 27.11.2025 KW - Wissensrepräsentation KW - Ontologie KW - Werkstoffprüfung KW - Digitale Transformation KW - Interoperabilität PY - 2025 AN - OPUS4-64944 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schneider, Rudolf T1 - How can antibodies help us in the risk assessment of pharmaceuticals in the environment? N2 - The widespread use of pharmaceuticals has led to their persistent presence in various environmental compartments, raising concerns about ecological and human health risks since they pose a significant threat to non-target organisms and human health, necessitating robust methods for environmental risk assessment.   Traditional analytical methods, such as liquid chromatography-mass spectrometry (LC-MS), offer high sensitivity and specificity but are often resource-intensive, require complex sample preparation, limiting their applicability for large-scale or real-time monitoring. In this context, antibody-based analytical techniques present a promising complementary approach for the detection and quantification of pharmaceutical residues in environmental matrices.   Antibodies, due to their high specificity and affinity, enable the development of immunoassays such as ELISA, lateral flow assays, fluorescence-based formats, and electrochemical sensors that are rapid, cost-effective, and adaptable to field conditions. These methods can be tailored to target a wide range of pharmaceutical compounds, including antibiotics and endocrine disruptors. Moreover, antibody-based assays facilitate high-throughput screening and can be integrated into portable platforms for on-site analysis, thereby enhancing temporal and spatial resolution in environmental monitoring.   This presentation explores the potential of antibodies in environmental risk assessment, focusing on their application in detecting trace levels of pharmaceuticals in water, soil, and biota. They are presented as a complementary and powerful tool for rapid, cost-effective screening in the lab and that also can be deployed for on-site analysis in the field.   The talk also discusses recent advances in antibody engineering, multiplexing capabilities [1], and the integration of immunoassays with sensor technologies [2].   Case studies illustrate how immunoanalytical data can help in finding potential contamination hotspots [3], hazard identification, pollution source tracking, and the generation of crucial data for predictive models on environmental fate and effects. Antibody-based methods can also help in early warning systems and the evaluation of mitigation strategies, contributing to a more comprehensive and proactive risk assessment framework, eventually to regulatory decision-making, ultimately aiding in the protection of ecosystems and public health. T2 - ICRAPHE - 6th International Conference on Risk Assessment of Pharmaceuticals in the Environment CY - Aveiro, Portugal DA - 20.10.2025 KW - Antibodies KW - Immunoassay KW - Microfluidics KW - Electrochemical detection KW - Biosensor PY - 2025 AN - OPUS4-64922 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Davila, Josue T1 - Einfluss des initialen Pulveroxidationsgrads auf die prozessinduzierte Materialdegradation beim PBF-LB/M Prozess N2 - Die vorliegende Studie untersucht den Einfluss unterschiedlicher Oxidationsgrade des im PBF-LB/M-Prozess verwendeten Ausgangspulvers auf dessen Degradation am Beispiel der Nickelbasis-Superlegierung Haynes 282. Zu diesem Zweck wurden vier Pulverbatches mit Sauerstoffgehalten zwischen etwa 140 ppm und 1400 ppm mittels PBF-LB/M verarbeitet. Zur gezielten Entnahme aufgeschmolzener Pulverpartikel aus wärmebeeinflussten Bereichen des Pulverbetts wurde ein spezieller Auffangbehälter konstruiert und mitgedruckt. Der Beschichtungs- und Schmelzprozess verlief störungsfrei. Bei höheren Oxidationsgraden wurde jedoch eine verstärkte Rauchentwicklung beobachtet, was erste Hinweise auf eine intensivere Spritzerbildung lieferte. Die Untersuchungen nach dem Bauprozess ergaben, dass insbesondere die feinen Partikelfraktionen infolge ihres hohen Oberflächen-zu-Volumen-Verhältnisses eine verstärkte Oxidation aufwiesen. Neben einer signifikanten Sauerstoffanreicherung konnten keine weiteren signifikanten Veränderungen der Hauptlegierungselemente in unaufgeschmolzenen Pulverpartikeln sowie in Spritzerpartikeln festgestellt werden. Darüber hinaus wurde bei stark oxidierten Pulvern eine signifikante Veränderung der Partikelgrößenverteilung beobachtet. Die gewonnenen Erkenntnisse leisten einen wichtigen Beitrag zum Verständnis oxidationsbedingter Degradationsmechanismen und bilden die Grundlage für die Optimierung von Strategien zur Wiederverwendung von Pulver im PBF-LB/M-Prozess, wodurch die Materialperformance gesichert werden kann. T2 - DVM Tagung 2025 Additiv gefertigte Bauteile und Strukturen CY - Berlin, Germany DA - 04.11.2025 KW - Additive manufacturing KW - Laser powder bed fusion (PBF-LB/M) KW - Powder reuse KW - Spatter particles KW - Powder quality KW - Particles ejected KW - Recycling KW - Powder degradation KW - Powder oxidation PY - 2025 AN - OPUS4-64953 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Davila, Josue T1 - Influence Of Initial Powder Oxidation Level On Process-induced Material Degradation During The Laser Powder Bed Fusion Of Nickel-based Haynes 282 N2 - This study examines the impact of varying oxidation levels in nickel-based Haynes 282 powder on particle degradation during laser powder bed fusion (PBF-LB/M). Four powder batches with oxygen content levels of approximately from 140 ppm to1400 ppm were processed using PBF-LB/M. A powder collection container was fabricated to sample unmelted powder from heat-affected regions of the powder bed. Recoating and melting proceeded without issues; however, increased fume emissions were observed at higher oxidation levels, indicating intensified spatter formation. Post-process analysis revealed that finer particles exhibited greater surface oxidation due to their higher surface-to-volume ratio. Despite significant oxygen uptake, chemical analysis showed no measurable changes in key alloying elements in either the unmelted or spatter particles. Additionally, changes in particle size distribution became more pronounced at high oxidation levels. These findings provide a basis for understanding oxidation-driven degradation and optimizing powder reuse strategies to maintain material performance. T2 - Euro Powder Metallurgy 2025 Congress & Exhibition CY - Glasgow, Scotland DA - 15.09.2025 KW - Additive manufacturing KW - Laser powder bed fusion (PBF-LB/M) KW - Powder quality KW - Powder degradation KW - Powder oxidation KW - Spatter particles KW - Particles ejected KW - Powder reuse PY - 2025 AN - OPUS4-64965 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Davila, Josue T1 - Parameter development for laser powder bed fusion of nickel-based Haynes 282 using diverse density determination methods N2 - To manufacture functional components using laser powder bed fusion (PBF-LB/M), the execution of a parameter development with the specific material and machine is an indispensable step. Typically, in the search for the optimal parameter set, the volumetric energy density (VED) used to melt the material serves as an adjustment variable, while the resulting part density as the target parameter. Although this approach effectively reduces the process parameters search-space, additional criteria concerning part quality should be considered in the development. This paper introduces a systematic parameter selection approach, refining the characterization process for processing the nickel-based superalloy Haynes® 282®. The presented strategy not only incorporates the density as target condition but also considers the surface quality and dimensional accuracy of the manufactured samples, crucial for near-net-shape manufacturing. Additionally, three porosity measurement methods (Archimedes method, microscopy, gaspycnometry) for AM metal parts are compared, and their validity for this purpose is discussed. T2 - LANE Conference 2024 CY - Fürth, Germany DA - 14.09.2024 KW - Laser powder bed fusion (PBF-LB/M) KW - Parameter development KW - Gaspycnometry KW - Density determination method KW - Archimedes principle KW - Surface quality PY - 2024 AN - OPUS4-64966 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ebell, Gino T1 - Investigations to determine the damage pattern for H-induced stress corrosion cracking at QT prestressing steel N2 - Prestressed steel bridges that were constructed in the past using tempered prestressing steel can develop significant problems with regard to load-bearing capacity under unfavourable conditions during their construction. In particular, hydrogen-induced stress corrosion cracking during the construction of the bridge structures may have caused cracks in the prestressing tendons, which could lead to the failure of the bridge years later. The presentation specifically addresses the partial collapse of the Carola Bridge in Dresden. T2 - Europäischer Workshop zum Einsturz der Craolabrücke CY - Online meeting DA - 02.12.2025 KW - Corrosion KW - Prestressing steel KW - Stress corrosion cracking KW - Hydrogen embrittlement PY - 2025 AN - OPUS4-64979 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Martens, Birte T1 - The evolution of symbiont and immune system interactions in Blattodea N2 - Immunity plays an important role in evolutionary ecology. The immune system interacts with both pathogens, which can act as important selective forces, and symbionts, which are regulated by the host‘s immune system and also can play a role in the host‘s immune defenses. The Blattodea consist of what is commonly known as cockroaches and the termites, who are themselves specialized eusocial cockroaches. Blattodea have two symbiont types that are characteristic to either the cockroaches or the termites (Table 1). These symbiont transitions open up the opportunity to characterize and investigate host-symbiont-pathogen interactions and how they evolved in Blattodea. T2 - Insect Infect Meeting 2025 CY - Berlin, Germany DA - 07.04.2025 KW - Evolution KW - Cockroaches KW - Immunity KW - Symbionts KW - Host-Symbiont-Interactions PY - 2025 AN - OPUS4-64970 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Fabry, Çağtay A1 - Hirthammer, Volker A1 - Scherer, Martin K. T1 - weldx-widgets: advanced visualisation and jupyter widgets for weldx N2 - This package provides advanced visualisation and interactive widgets for the weldx core package. KW - Weldx KW - Welding KW - Research data KW - Visualisation PY - 2025 DO - https://doi.org/10.5281/zenodo.17790485 PB - Zenodo CY - Geneva AN - OPUS4-64973 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Fabry, Çağtay T1 - pytcs: a TwinCAT Scope text export file reader N2 - A Python package for reading exported TwinCAT Scope Files. Export your TwinCAT Scope .svdx files to .txt/.csv and read them into Python. KW - Python KW - TwinCAT Scope KW - File reader KW - File format KW - Measurement data PY - 2025 DO - https://doi.org/10.5281/zenodo.17791125 PB - Zenodo CY - Geneva AN - OPUS4-64975 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Absorption and refraction tomography: characterization and non-destructive testing of micro-structured materials N2 - The combination of tomographic, microstructural data with other experimental techniques and with modeling is paramount, if we want to extract the maximum amount of information on material and component properties. In particular, quantitative image analysis, statistical approaches, direct discretization of tomographic reconstructions represent concrete possibilities to extend the power of the tomographic 3D representation to insights into the material and component performance. This logic thread holds equally for industrial and academic research, and valorizes expensive experiments such as those carried out at synchrotron sources, which cannot be daily repeated. I will show a few examples of possible use of X-ray tomographic data for quantitative assessment of damage evolution and microstructural properties, as well as for non-destructive testing. Examples of micro-structured inhomogeneous materials will be given, such as Composites, Ceramics, Concrete, and Additively manufactured parts. I will also show how X-ray refraction computed tomography (CT) can be highly complementary to classic absorption CT, being sensitive to internal interfaces. T2 - Treffen der `Confindustria´(Industrieverband) CY - Potenza, Italien DA - 29.03.2016 KW - Tomographie KW - Refraktion KW - Neutronenbeugung KW - Additive Fertigung PY - 2016 AN - OPUS4-35700 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishurova, Tatiana T1 - Influence of manufacturing parameters on microstructure and subsurface residual stress in SLM Ti-6Al-4V N2 - Residual stresses (RS) in SLM have a high impact on the chosen build strategy as well as on the mechanical performance of final product. RS are critical for the components since they can introduce distortion and cracking of the parts even during production. T2 - AAMS2018 CY - Sheffield, UK DA - 03.09.2018 KW - Residual stress KW - Selective laser melting KW - Synchrotron X-ray diffraction KW - Ti-6Al-4V PY - 2018 AN - OPUS4-45928 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Absorption and refraction tomography: Characterization and non-destructive testing of micro-structured materials N2 - The combination of tomographic, microstructural data with other experimental techniques and with modeling is paramount, if we want to extract the maximum amount of information on material and component properties. In particular, quantitative image analysis, statistical approaches, direct discretization of tomographic reconstructions represent concrete possibilities to extend the power of the tomographic 3D representation to insights into the material and component performance. This logic thread equally holds for industrial and academic research, and valorizes expensive experiments such as those carried out at synchrotron sources, which cannot be daily repeated. I will show a few examples of possible use of X-ray tomographic data for quantitative assessment of damage evolution and microstructural properties, as well as for non-destructive testing. Examples of micro-structured inhomogeneous materials will be given, such as Composites, Ceramics, Concrete, and Additively manufactured parts. I will also show how X-ray refraction computed tomography (CT) can be highly complementary to classic absorption CT, being sensitive to internal interfaces. Additionally, I will present a new technique in our portfolio, Neutron Diffraction, which is extremely well suited to the study of internal stresses, both residual and under external load. T2 - Kolloquium ICMCB Bordeaux CY - Bordeaux, France DA - 13.07.2017 KW - Computed tomography KW - X-ray refraction KW - Neutron diffraction KW - Additive manufacturing KW - Ceramics KW - Composites KW - BAM PY - 2017 AN - OPUS4-41041 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Mechanical and thermal properties of aluminum titanate (AT) N2 - In this seminar I present the microstructure and micromechanical properties of diesel particulate filter materials, and then particularize them to porous microcracked aluminum titanate. I show that neutron diffraction is particularly suited for bulk studies, especially under applied load or at high temperatures. The combination of macroscopic and microscopic tests with modeling and simulation yields great added value to understand the mechanics of microcracking. T2 - Webinar DFG Hotmix CY - Online meeting DA - 14.06.2021 KW - Imaging KW - Neutron and X-ray Diffraction KW - Non-linear stress-strain KW - Anisotropy KW - Microcracking KW - Porosity PY - 2021 AN - OPUS4-52838 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Léonard, Fabien T1 - Metrology for additively manufactured medical implants N2 - Additive manufacturing (AM) offers an effective solution to the medical sector. It enables the production, on demand, of customised implants which match the patient’s anatomy, with grafts that promote bone growth, as well as surgical guides that help the surgeons. The objective of this project is to provide a comprehensive basis to enable the safe use of medical AM products with traceable and reliable dimensionalmeasurements. This will guarantee the reliability of medical AM products to notified bodies and facilitate acceptance of AM in the medical sector for a better quality of life. T2 - 8th iCT 2018 conference CY - Wels, Austria DA - 06.02.2018 KW - Implants KW - Metrology KW - Additive manufacturing PY - 2018 AN - OPUS4-44400 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bresch, Sophie T1 - Niedrigsinterndes CaMnO3 für thermoelektrische Anwendungen N2 - Thermoelectric materials can convert waste heat directly into electrical power by utilizing the Seebeck effect. Calcium cobaltite (p-type) and calcium manganate (n-type) are two of the most promising oxide thermoelectric materials. The development of cost-effective multilayer thermoelectric generators requires the co-firing of these materials and therefore the adjustment of sintering temperatures. Calcium manganate is conventionally sintered between 1200 °C and 1350 °C. Calcium cobaltite exhibits an undesired phase transition at 926 °C but can be sintered to high relative density of 95 % at 900 °C under axial pressure of 7.5 MPa. Hence, co-firing at 900 °C would be favourable. Therefore, strategies for lowering the sintering temperature of calcium manganate have been investigated. Basically, two approaches are common: i) addition of low melting additives like Bi2O3-ZnO-B2O3-SiO2 (BBSZ) glass or Bi2O3, and ii) addition of additives that form low-melting eutectics with the base material, for example CuO. In this study, several low melting additives including BBSZ glass and Bi2O3, as well as CuO were tested regarding their effect on calcium manganate densification. Bi2O3 did not improve the densification, whereas BBSZ glass led to 10 % higher relative density at 1200 °C. An addition of 4 wt% CuO decreases the temperature of maximum sinter rate from above 1200 °C to 1040 °C. By reducing the particle size of the raw materials from 2 μm to 0.7 μm the maximum sinter rate could be further shifted 20 K towards lower temperatures and the sinter begin decreased from 920 °C to 740 °C. It is shown that eutectic phase formation is more effective in lowering sintering temperature and accelerating densification than low-melting additives. N2 - Thermoelektrische Materialien können durch die Nutzung des Seebeckeffektes einen Temperaturunterschied direkt in eine Spannung umwandeln. Calciumcobaltit (p-typ) und Calciummanagant (n-typ) sind 2 der vielversprechendsten oxidischen thermoelektrischen Materialien. Für die Entwicklung von kostengünstigen Multilayergeneratoren ist das Co-sintern dieser beiden Materialien notwendig und deshalb eine Anpassung der Sintertemperatur nötig. Calciummangant wird herkömmlicherweise zwischen 1200°C und 1350°C gesintert. Calciumcobaltit erfährt einen ungewünschte Phasenumwandlung bei 926°C, es kann allerding bei 900°C unter 7.5MPa zu 95% dicht gesintert werden. Demzufolge, ist eine Co-sintertemperatur von 900°C anzustreben. Aus diesem Grund wurden mehrere Strategien zur Absenkung der Sintertemperatur von Calciummanaganat untersucht. Zum einen die Zugabe niedrigschmelzender Additive, zum anderen die Zugabe von Additiven, die eine eutektische Schmelze bilden. Es konnte gezeigt werden, dass für Calciummanganat die Verwendung von eutektischen Schmelzen besser geeignet ist als die Verwendung von niedrigschmelzenden Additiven um die Sintertemperatur zu senken.“ T2 - Seminar des Lehrstuhls für Funktionsmaterialien CY - Universität Bayreuth, Bayreuth, Germany DA - 22.06.2018 KW - Thermoelectrics KW - Sinter additive PY - 2018 AN - OPUS4-45281 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni A1 - Gollwitzer, Christian T1 - XCT discloses the Impact of Machining on Mechanical Properties of Diesel Particulate Filter Materials N2 - Microstructural changes in porous cordierite for diesel particulate filter applications caused by machining were characterized using microtensile testing and X-ray computed tomography (XCT). Young’s modulus was determined on ~215-380 m thick machined samples by digital image correlation. Results show a decrease of Young’s modulus due to machining of the thin samples. Explanation of this phenomenon was provided by XCT: the presence of debris due to machining and the variation of porosity due to removal of the outer layers were quantified and correlated with the introduction of further microcracking. T2 - ICT Conference 2018 CY - Wels, Austria DA - 06.02.2018 KW - Diesel Particulate Filter Materials KW - Mechanical Properties PY - 2018 AN - OPUS4-44778 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chen, Cong T1 - Stability of the low thermal conductivity in Fe2TiO5 ceramics N2 - An increase in the thermal diffusivity of Fe2TiO5 is observed after only three cycles of measurement. X-ray refraction shows an increase in the mean specific surface. A segregation of Ca- and F-rich nanocrystals at grain boundaries is also observed by SEM and STEM-EDX. This emphasizes the importance of precursor purity and the influence of redistribution of impurities on thermoelectric properties. T2 - 10th Joint BER II and BESSY II User Meeting CY - Berlin, Germany DA - 05.12.2018 KW - X-ray refraction KW - Fe2TiO5 KW - Thermoelectrics PY - 2018 AN - OPUS4-47267 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stegemann, Robert T1 - Characterization of residual stress state by neutron diffraction and residual magnetic field mapping N2 - Based on the residual stress characterization of tungsten inert gas welded S235JRC+C plates by means of neutron diffraction, the evaluation of residual stress with high spatial resolution GMR (giant magneto resistance) sensors is discussed. The experiments performed indicate a correlation of residual stress changes and local residual magnetic stray fields. T2 - Eighth Joint BER II and BESSY II User Meeting CY - Berlin, Germany DA - 07.12.2016 KW - Residual stress KW - Magnetic stray fields KW - GMR KW - Neutron diffraction PY - 2016 AN - OPUS4-38676 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kalmbach, J. A1 - Wang, Cui A1 - You, Yi A1 - Förster, C. A1 - Schubert, H. A1 - Heinze, K. A1 - Resch-Genger, Ute A1 - Seitz, M. T1 - Near-IR to near-IR upconversion luminescence in molecular chromium ytterbium salts N2 - Upconversion photoluminescence in hetero-oligonuclear metal complex architectures featuring organic ligands is an interesting but still rarely observed phenomenon, despite its great potential from a basic research and application perspective. In this context, a new photonic material consisting of molecular chromium(III) and ytterbium(III) complex Ions was developed that exhibits excitation-power density-dependent cooperative sensitization of the chromium-centered 2E/2T1 phosphorescence at approximately 775 nm after excitation of the ytterbium band 2F7/2!2F5/2 at approximately 980 nm in the solid state at ambient temperature. The upconversion process is insensitive to atmospheric oxygen and can be observed in the presence of water molecules in the crystal lattice. KW - Upconversion KW - Lanthanide KW - Photoluminescence KW - Quantum yield KW - Photophysics KW - Lifetime KW - Sensor KW - NIR KW - Cr(III) KW - Yb(III) complex KW - Crystal KW - Triplet-triplet annihilation KW - Sensitization KW - Light harvesting PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-512619 DO - https://doi.org/10.1002/anie.202007200 SN - 1433-7851 SN - 1521-3773 VL - 59 IS - 42 SP - 18804 EP - 18808 PB - Wiley CY - Weinheim AN - OPUS4-51261 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thiede, Tobias T1 - Computertomographische Analyse der strukturellen Integrität von filigranen SLM gefertigten IN625 Bauteilen N2 - Die Schicht-für-Schicht additive Fertigung (AM) in Form des selektiven Laser- bzw. Elektronenstrahlschmelzens (SLM und EBM) bietet einerseits Vorteile bezüglich des Probendesigns, andererseits sind strukturelle Abweichungen von der nominellen Morphologie unvermeidbar. Beispielsweise führt das Abkühlen des fertigen Bauteils zu verringerten Abmessungen und angeschmolzene Pulverpartikel sorgen für unregelmäßige Oberflächen mit nicht vernachlässigbaren Rauigkeiten. Im Fokus dieser Arbeit steht die computertomographische (CT) Untersuchung von IN625 Pulver und den daraus SLM-gefertigten Streben, Einheitszellen und Gitterstrukturen. Mit Hilfe von Synchrotron – CT konnte das IN625 Pulver mit einer Voxelgröße von 0,5µm untersucht werden. Für die Untersuchung der daraus gefertigten verschiedenen Probengemetrien wurde Labor CT genutzt. 6 mm lange Streben variierten im Aufbauwinkel von 40° bis 90°. Der Unterschied zwischen Unter- und Oberseite während der Fertigung wird sowohl bei Porenverteilung als auch bei der Oberflächenrauigkeit deutlich. Ein Vergleich der Strebenabmessungen für die nominalen Durchmesser von 0,5 mm bis 3 mm zwischen CT and GOM zeigte keine signifikanten Differenzen. Vier dieser Streben wurden zu einer bbc Einheitszelle zusammengefügt, welche sich wiederum zu den Gitterstrukturen ergänzen. An einem Gitterwürfel (3x3x3 Einheitszellen) wurden In-Situ (Druck) CT bis 5kN durchgeführt. Mit einer Kraft von etwa 3kN erreichen wir den plastischen Bereich und beobachten zudem Strebenverzug. Außerdem wurde ein Vergleich zu den CAD-Files wurde genutzt um einen möglichen Verzug während der Fertigung beurteilen zu können. Dafür wurden 4x4x4 cm³ Gitterstrukturen gebaut und evaluiert. Mit diesen CT Messungen bestätigen wir eine signifikante Schrumpfung, die Bereits während der Fertigung berücksichtigt werden muss. T2 - Symposium Zerstörungsfreie Materialcharakterisierung CY - Berlin; Germany DA - 28.11.2017 KW - Additive Fertigung KW - AM KW - SLM KW - Computer Tomographie KW - In-Situ KW - Drucktest PY - 2017 AN - OPUS4-43474 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mieller, Björn A1 - Rabe, Torsten T1 - Structuring of LTCC Substrates by a Combination of Pressure-Assisted Sintering and Hot Embossing N2 - A novel technology for the structuring of low temperature co-fired ceramic (LTCC) surfaces is introduced. The commercial LTCC Ceramtape GC is shaped in a zero-shrinkage process by embossing a glass-like carbon mold into the softened LTCC during pressure-assisted sintering. Diverse raised and lowered structures including rings, grids, and characters were fabricated. It was found that de-airing of mold cavities is crucial for the molding of embossments. De-airing is possible through pore channels in the LTCC if embossing is performed at intermediate temperatures. The influence of LTCC viscosity on the mold filling behavior during the formation of raised structures is discussed. For accurate molding and proper densification of the LTCC, hot embossing with 0.41 MPa at 775 °C and subsequent heating under load to 850 °C is proposed. Embossing of precise, 40 µm deep circular cavities and 50 µm high raised bars and characters is demonstrated. Thereby, the high potential of the hot-embossing process for micro-patterning of LTCC is illustrated. KW - low temperature co-fired ceramics KW - glass-like carbon KW - hot-embossing KW - pressure-assisted sintering PY - 2015 DO - https://doi.org/10.4416/JCST2015-00051 N1 - Geburtsname von Mieller, Björn: Brandt, B. - Birth name of Mieller, Björn: Brandt, B. VL - 06 IS - 04 SP - 273 EP - 278 AN - OPUS4-35420 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Bernd R. T1 - Evolution of porosity, crack density, and CMAS penetration in thermal barrier coatings subjected to burner rig testing N2 - Degradation of thermal barrier coatings (TBCs) in gas‐turbine engines due to calcium–magnesium–aluminosilicate (CMAS) glassy deposits from various sources has been a persistent issue since many years. In this study, state of the art electron microscopy was correlated with X‐ray refraction techniques to elucidate the intrusion of CMAS into the porous structure of atmospheric plasma sprayed (APS) TBCs and the formation and growth of cracks under thermal cycling in a burner rig. Results indicate that the sparse nature of the infiltration as well as kinetics in the burner rig are majorly influenced by the wetting behavior of the CMAS. Despite the obvious attack of CMAS on grain boundaries, the interaction of yttria‐stabilized zirconia (YSZ) with intruded CMAS has no immediate impact on structure and density of internal surfaces. At a later stage the formation of horizontal cracks is observed in a wider zone of the TBC layer. T2 - Eleventh Joint BER II and BESSY II User Meeting CY - Wilhelm-Conrad-Roentgen-Campus, Berlin-Adlershof, Germany DA - 04.12.2019 KW - Characterization KW - CMAS KW - Synchrotron X-ray refraction radiography KW - Thermal arrier coatings PY - 2019 AN - OPUS4-49857 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Campos de Oliveira, Paula T1 - Microstructural characterisation of aerospace ceramics via synchrotron X-ray computed tomography N2 - This study investigates the microstructural evolution of refractory ceramics applied in aerospace using Synchrotron X-ray Computed Tomography (SXCT). We analyse how processing and temperature affect factors such as agglomeration, microcracking, particle orientation, and pore interconnectivity. These findings offer insights for optimising the design of more sustainable aircraft engines. T2 - BESSY@HZB User Meeting 2024 CY - Berlin, Germany DA - 11.12.2024 KW - Refractories KW - Ceramics KW - Synchrotron X-ray Computed Tomography KW - Microstructural characterisation KW - Aerospace PY - 2024 AN - OPUS4-62390 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Serrano-Munoz, Itziar A1 - Roveda, Ilaria A1 - Kupsch, Andreas A1 - Müller, Bernd R. A1 - Bruno, Giovanni T1 - Synchrotron X-ray refraction detects microstructure and porosity evolution during in-situ heat treatments N2 - For the first time, synchrotron X-ray refraction radiography (SXRR) has been paired with in-situ heat treatment to monitor microstructure and porosity evolution as a function of temperature. The investigated material was a laser powder bed fusion (LPBF) manufactured AlSi10Mg, where the initial eutectic Si network is known to disintegrate and spherodize into larger particles with increasing temperature. Such alloy is also prone to thermally induced porosity (TIP). We show that SXRR allows detecting the changes in the Si-phase morphology upon heating, while this is currently possible only using scanning electron microscopy. SXRR also allows observing the growth of pores, usually studied via X-ray computed tomography, but on much smaller fields-of-view. Our results show the great potential of in-situ SXRR as a tool to gain in-depth knowledge of the susceptibility of any material to thermally induced damage and/or microstructure evolution over statistically relevant volumes. KW - Synchrotron X-ray refraction radiography KW - Si network disintegration KW - Thermally induced porosity (TIP) KW - Laser powder bed fusion (LPBF) KW - Statistically relevant volumes KW - AlSi10Mg alloy PY - 2022 DO - https://doi.org/10.1016/j.msea.2022.142732 SN - 0921-5093 VL - 838 SP - 1 EP - 11 PB - Elsevier CY - Amsterdam AN - OPUS4-54297 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mieller, Björn A1 - Rabe, Torsten A1 - Rangelov, V. T1 - In situ shrinkage measurement during pressure-assisted sintering of low temperature co-fired ceramic panels N2 - Shrinkage measurements of miniaturized low temperature co-fired ceramics (LTCC) samples under load typically lead to collapsing of the samples, which hampers the characterization of shrinkage up to full densification. In this paper, a measurement setup is presented, which allows for in situ shrinkage measurements of practical, large LTCC panels during pressure-assisted sintering in a sintering press. The shrinkage behavior of two commercial LTCC systems (GreenTape 951 and Ceramtape GC) has been measured under loads of up to 1 MPa. No crushing of the specimens was observed and reproducible characterization of shrinkage up to full densification has been performed. Based on comparisons to thermomechanical analyzer measurements in this and other studies, it was found that the in situ approach is much better suited for shrinkage characterization of LTCC under load. Reproducibility and accuracy of the method are discussed and practical as well as more academic applications are proposed. KW - Shrinkage KW - Low temperature KW - Sinter/sintering PY - 2017 DO - https://doi.org/10.1111/ijac.12634 SN - 1546-542X SN - 1744-7402 VL - 14 IS - 2 SP - 245 EP - 251 AN - OPUS4-39327 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Morphological and crystallographic Anisotropy in porous ceramic N2 - In this talk, the morphological (pore space) and crystallographic (domain) anisotropy of porous ceramics fordiesel particulate filter applications are discussed. The influence of such microstructural feature on the macroiscopic properties at componnt level is also shown. T2 - MSCA Webinar CY - Online meeting DA - 05.12.2024 KW - Neutron Diffraction KW - Porosity KW - X-ray Computed Tomography KW - X-ray refraction radiography KW - Large Scale facilites PY - 2024 AN - OPUS4-62047 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Serrano-Munoz, Itziar A1 - Fernández, R. A1 - Saliwan Neumann, Romeo A1 - González-Doncel, G. A1 - Bruno, Giovanni T1 - Dislocation structures after creep in an Al-3.85 %Mg alloy studied using EBSD-KAM technique N2 - The electron backscatter diffraction (EBSD) technique is used to investigate the dislocation structures formed after steady-state creep deformation of an Al-3.85%Mg alloy. This material is crept at two different stress levels, corresponding to the so-called power-law and power-law breakdown regimes. The results show that, regardless of the creep stress level, the strain tends to localize, leading to the formation of intragranular bands. The thickness of such bands is larger when the material is tested at loads corresponding to the power-law breakdown. This suggests enhanced diffusion by dislocation pipes. KW - Steady-state creep KW - Al-3.85%Mg alloy KW - Power-law breakdown KW - Electron backscatter diffraction (EBSD) KW - Denoising filter PY - 2023 DO - https://doi.org/10.1016/j.matlet.2023.133978 SN - 0167-577X VL - 337 SP - 1 EP - 4 PB - Elsevier B.V. AN - OPUS4-56941 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Serrano-Munoz, Itziar T1 - Influence of scanning strategies on the development of residual stresses in a LPBF IN718 alloy N2 - This presentation is a brief summary on the activites that 8.5 division has been carrying out on the measurements of residual stresses of a Laser Power Bed Fusion IN718 alloy. T2 - Euromat 2019 CY - Stockholm, Sweden DA - 02.09.2019 KW - Laser Powder Bed Melting KW - AM IN718 alloy KW - Residual stresses KW - Neutron diffraction KW - Synchrotron Energy Dispersive Diffraction PY - 2019 AN - OPUS4-48895 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Jakob T1 - Neutron Diffraction Based Residual Stress Analysis of Additively Manufactured Alloys N2 - Additive manufacturing methods such as laser powder bed fusion offer an enormous flexibility in the efficient design of parts. In this process, a laser locally melts feedstock powder to build up a part layer-by-layer. It is this localized processing manner imposing large temperature gradients, resulting in the formation of internal stress and characteristic microstructures. Produced parts inherently contain high levels of residual stress accompanied by columnar grain growth and crystallographic texture. On a smaller scale, the microstructure is characterized by competitive cell-like solidification with micro segregation and dislocation entanglement. In this context, it is crucial to understand the interplay between microstructure, texture, and residual stress to take full advantage of the freedom in design. In fact, X-ray and neutron diffraction are considered as the benchmark for the non-destructive characterization of surface and bulk residual stress. The latter, characterized by a high penetration power in most engineering alloys, allows the use of diffraction angle close to 90°, enabling the employment of a nearly cubic gauge volume. However, the complex hierarchical microstructures produced by additive manufacturing present significant challenges towards the reliable characterization of residual stress by neutron diffraction. Since residual stress is not the direct quantity being measured, the peak shift imposed by the residual stress present in a material must be converted into a macroscopic stress. First, an appropriate lattice plane must be selected that is easily accessible (i.e., high multiplicity) and insensitive to micro strain accumulation. Second, a stress-free reference must be known to calculate a lattice strain, which can be difficult to define for the heterogeneous microstructures produced by additive manufacturing. Third, an appropriate set of diffraction elastic constants that relate the lattice strain to the macroscopic stress must be known. In this presentation, advancements in the field of residual stress analysis using neutron diffraction are presented on the example of the Ni-based superalloy Inconel 718. The effect of the complex microstructure on the determination of residual stress by neutron diffraction is presented. It is shown, how to deal with the determination of the stress-free reference. It is also shown that the selection of an appropriate set of diffraction elastic constants depends on the microstructure. Finally, the role of the crystallographic texture in the determination of the residual stress is shown. T2 - Deutsche Neutronenstreutagung CY - Aachen, Germany DA - 16.09.2024 KW - Additive Manufacturing KW - Neutron Diffraction KW - Electron Backscatter Diffraction KW - Laser Powder Bed Fusion PY - 2024 AN - OPUS4-61476 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishurova, Tatiana T1 - Analyse von oberflächennahen Eigenspannungen in SLM Ti-6Al-4V Proben N2 - Bei der additiven Fertigung können sich während des Prozesses aufgrund von hohen Aufheiz- und Abkühlraten Eigenspannungen ausbilden, die potentiell zu einem Verzug von Bauteilen führen und sich negativ auf das mechanische Verhalten auswirken. In dieser Studie wurden Ti-6Al-4V Proben durch Selektives Laserschmelzen mit verschiedenen Lasergeschwindigkeiten additiv gefertigt, um die Auswirkung der Laserenergiedichte auf den Eigenspannungszustand zu untersuchen. Die oberflächennahen Eigenspannungsanalysen wurden mittels energiedispersiver Synchrotronbeugung durchgeführt. Insgesamt wurden hohe Zugspannungen an den Seitenflächen der Proben gefunden. Es wurde festgestellt, dass je höher die Laserenergiedichte während der Fertigung ist, desto geringer fallen die Eigenspannungen aus. Eine nachträglich durchgeführte Wärmebehandlung führt zu einem vollständigen Abbau von Eigenspannungen. T2 - Additiv gefertigte Bauteile und Strukturen, DVM CY - Berlin, Germany DA - 09.11.2017 KW - Selektive Laserschmelzen KW - Wärmebehandlung KW - Synchrotronbeugung KW - Eigenspannung PY - 2017 AN - OPUS4-42860 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pohl, P. A1 - Serrano-Munoz, Itziar A1 - Markötter, Henning A1 - Göken, Mathias A1 - Höppel, H. W. T1 - Toughening mechanisms and enhanced damage tolerant fatigue behaviour in laminated metal composites N2 - In the present study, fatigue crack growth (FCG) in a laminated metal composite (LMC) consisting of Al-based constituents with dissimilar strength was studied. Additionally, the FCG in both monolithic constituent materials was determined and a linear elastic rule of mixture (ROM) concept was calculated as a reference for the FCG of the laminated composite. Crack networks in the laminates were analyzed post-mortem by means of light microscopy and synchrotron X-Ray tomography (SXCT). Significantly reduced FCG rates for the LMC were found at elevated stress intensity ranges compared to both the monolithic constituents as well as the ROM concept. This is the result of the formation of a complex 3D crack network in the laminated architecture caused by the appearance of the two different toughening mechanisms a) crack deflection and b) crack bifurcation at the vicinity of the interfaces. T2 - Ninth International Conference on Low Cycle Fatigue CY - Berlin, Germany DA - 21.06.2022 KW - Laminated metal composite KW - Damage tolerance KW - Fatigue crack growth KW - Toughening mechanism KW - Synchrotron X-ray computed tomography PY - 2022 DO - https://doi.org/10.48447/LCF9-2022-035 SP - 153 EP - 158 PB - DVM AN - OPUS4-55231 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - X-ray Absorption and Refraction techniques for characterization and non-destructive-testing of materials N2 - The combination of tomographic, microstructural data with other experimental techniques and with modeling is paramount, if we want to extract the maximum amount of information on material and component properties. In particular, quantitative image analysis, statistical approaches, direct discretization of tomographic reconstructions represent concrete possibilities to extend the power of the tomographic 3D representation to insights into the material and component performance. This logic thread equally holds for industrial and academic research and valorizes expensive experiments such as those carried out at synchrotron sources, which cannot be daily repeated. I will show a few examples of possible use of X-ray tomographic data for quantitative assessment of damage evolution and microstructural properties, as well as for non-destructive testing. Examples of micro-structured inhomogeneous materials will be given, such as Composites, Ceramics, Concrete, and Additively manufactured parts. I will also show how X-ray refraction computed tomography (CT) can be highly complementary to classic absorption CT, being sensitive to internal interfaces. Additionally, I will show how Neutron Diffraction, which is extremely well suited to the study of internal stresses, both residual and under external load, can well be coupled to the microstructural framework gained by CT, allowing understanding the microstructure-property relationships in materials. T2 - ENSAM CY - Paris, France DA - 28.11.2019 KW - Additive Manufacturing KW - Computed Tomography KW - Neutron Diffraction KW - X-ray refraction techniques KW - Composites PY - 2019 AN - OPUS4-49927 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishurova, Tatiana A1 - Bruno, Giovanni T1 - BAM activities in material characterization by advanced X-ray imaging N2 - The overview of the activity of Federal Institute for Material Research and Testing (BAM, Belin, Germany) in the field of additively manufacturing material characterization will be presented. The research of our group is focused on the 3D imaging of AM materials by means of X-ray Computed Tomography at the lab and at synchrotron, and the residual stress characterization by diffraction (nondestructive technique). Also, two successful research project in collaboration with CAM2, Sweden are presented. T2 - CAM2 Annual Meeting CY - Gothenburg, Sweden DA - 25.10.2023 KW - Additive manufacturing KW - Residual stress KW - X-ray computed tomography PY - 2023 AN - OPUS4-58828 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ulbricht, Alexander T1 - How Temperature Gradient Influences the Formation of Residual Stresses in Metallic Parts Made by L-PBF N2 - Rapid cooling rates and steep temperature gradients are characteristic of additively manufactured (AM) parts and important factors for residual stress formation which have implications on structural integrity. This study examined the influence of heat input on the distribution of residual stresses in two prisms produced by laser powder bed fusion (L-PBF) of austenitic stainless steel 316L. The layers of the prisms were exposed using two distinct helix scanning strategies: one scanned from the centre to the perimeter and the other from the perimeter to the centre. Residual stresses were characterised at one plane perpendicular to the building direction at half of its build height using neutron diffraction. In addition, the defect distribution was analysed via micro X-ray computed tomography (µCT) in a twin specimen. Both scanning strategies reveal residual stress distributions typical for AM: compressive stresses in the bulk and tensile stresses at the surface. However, temperature gradients and maximum stress levels differ due to the different heat input. Regarding the X-ray µCT results, they show an accumulation of defects at the corners where the laser direction turned through 90°. The results demonstrate that neutron diffraction and X-ray µCT can be successfully used as non-destructive methods to analyse through-thickness residual stress and defect distribution in AM parts, and in the presented case, illustrate the influence of scanning strategies. This approach contributes to deeper assessment of structural integrity of AM materials and components. T2 - First European Conference on Structural Integrity of Additively Manufactured Materials (ESIAM19) CY - Trondheim, Norwegen DA - 09.09.2019 KW - AGIL KW - Neutron diffraction KW - Thermography KW - Additive manufacturing KW - Residual stress PY - 2019 AN - OPUS4-49805 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evans, Alexander T1 - Influence of manufacturing parameters on microstructure and subsurface residual stress in SLM Ti-6Al-4V N2 - Using non-optimum combination of manufacturing parameters in selective laser melting (SLM) may lead to reduction of quality of component: defects generation, distortion of geometry and even cracking. Usually, the optimization of parameters is performed by changing volumetric energy density (Ev) and selecting parameters giving low porosity values. However, not only low porosity but also stable microstructure and low residual stresses will help to achieve advanced mechanical behavior of the component. In present work, we investigated cuboid-shaped Ti-6Al-4V samples produced with different manufacturing parameters. The parameters leading to the same Ev were considered as well as parameters which are not included in Ev. Residual stresses in subsurface region were investigated by synchrotron X-ray diffraction, which allows to penetrate around 100 µm from the surface therefore overcome the problem of high roughness of SLM components without additional sample preparation. Only tensile stresses were found along the building direction, that can play critical role especially during cyclic loading. In parallel, using X-ray computed tomography we also observe that porosity is mainly concentrated in the contour region, except in case where the laser speed is small. However, by using some process parameters it was possible to decrease residual stresses and obtain uniform α+β Ti microstructure and relatively low porosity. Additionally, it was found that not included in Ev (e.g., base plate position, focus distance) should be considered as additional manufacturing parameters during SLM process. T2 - ISAM Konferenz 2019 CY - Dresden, Germany DA - 29.01.2019 KW - Computed Tomography KW - Additive Manufacturing KW - Metals KW - Microstructure PY - 2019 AN - OPUS4-47328 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishurova, Tatiana T1 - In-situ imaging of additively manufactured alloys at the BAMline N2 - In this work, we present the recent in-situ imaging developments at the BAMline (of synchrotron BESSY II, HZB), focused on the in-situ characterization and understanding of microstructural evolution of additively manufactured materials subjected to different environments. Two show cases are presented. In the first, X-ray refraction radiography (SXRR) was combined with in-situ heat treatment to monitor the microstructural evolution as a function of temperature in a laser powder bed fusion (LPBF) manufactured AlSi10Mg alloy. We show that SXRR allows detecting the changes in the Si-phase morphology upon heating using statistically relevant volumes. SXRR also allows observing the growth of pores (i.e., thermally induced porosity), usually studied via X-ray computed tomography (XCT), but using much smaller fields-of-view. In the second case study, XCT was combined with in-situ tensile test to investigate the damage mechanism in a LPBF Aluminum Metal Matrix Composite (MMC). In-situ SXCT test disclosed the critical role of the defects in the failure mechanism along with pre-cracks in the reinforcement phase of MMC. We found that cracks were initiated from lack-of-fusion defects and propagated through coalescence with other defects. T2 - New Frontiers in Materials Design for Laser Additive Manufacturing CY - Montabaur, Germany DA - 22.05.22 KW - Additive manufacturing KW - Laser powder bed fusion KW - Synchrotron X-ray computed tomography KW - Synchrotron X-ray Refraction PY - 2022 AN - OPUS4-54900 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - X-Ray absorption, refraction, and diffraction techniques for the characterization and non-destructive testing of materials N2 - The combination of tomographic, microstructural data with other experimental techniques and with modeling is paramount, if we want to extract the maximum amount of information on material and component properties. In particular, quantitative image analysis, statistical approaches, direct discretization of tomographic reconstructions represent concrete possibilities to extend the power of the tomographic 3D representation to insights into the material and component performance. This logic thread equally holds for industrial and academic research and valorizes expensive experiments such as those carried out at synchrotron sources, which cannot be daily repeated. I will show a few examples of possible use of X-ray tomographic data for quantitative assessment of damage evolution and microstructural properties, as well as for non-destructive testing. Examples of micro-structured inhomogeneous materials will be given, such as Composites, Ceramics, Concrete, and Additively manufactured parts. I will also show how X-ray refraction computed tomography (CT) can be highly complementary to classic absorption CT, being sensitive to internal interfaces. Additionally, I will show how Neutron Diffraction, which is extremely well suited to the study of internal stresses, both residual and under external load, can well be coupled to the microstructural framework gained by CT, allowing understanding the microstructure-property relationships in materials. T2 - VDI FA101- Anwendungsnahe zerstörungsfreie Werkstoff und Bauteilprüfung Jährliches Treffen CY - Berlin, Germany DA - 10.04.2025 KW - Neutron Diffraction KW - X-ray computed tomography KW - Large Scale Facilities KW - X-ray refraction radiography KW - BAMline PY - 2025 AN - OPUS4-62939 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bresch, Sophie T1 - Pressure-assisted sintering of tape cast calcium cobaltite Ca3Co4O9 with varied powder compositions N2 - Calcium cobaltite Ca3Co4O9 is a promising p-type oxide thermoelectric material for applications between 600 °C and 900 °C in air. The properties and the morphology of Ca3Co4O9 are strongly anisotropic because of its layered crystal structure. By aligning the plate-like grains, the anisotropic properties can be assigned to the component. Hot-pressing of tablets is a well-known technology for grain alignment of Ca3Co4O9 and increases the thermoelectric properties in a/b-direction remarkably. However, hot-pressing of tablets is limited by the tablet size. An interesting alternative for larger components is the pressure assisted sintering of panels from tape casted layers. Tape casting already leads to grain orientation during green body forming. By combining tape casting and pressure assisted sintering (50 kN maximum force) of Ca3Co4O9, high densities and high thermoelectric properties can be reached for large components up to 200 mm edge length. The morphology of Ca3Co4O9-grains can be designed by doping as well as by varying the powder synthesis conditions. For example Bi-doping increases the anisotropy of the grains, and reaction sintering of uncalcined powder leads to a fine grained microstructure and increases the electrical conductivity for pressure-less sintered specimens. Doped and undoped Ca3Co4O9 powders were successfully tape cast with the doctor blade technique. Several layers of tape were stacked and laminated to 7 cm x 7 cm panels. These panels were sintered in a LTCC sintering press with combined in-situ shrinkage measurement. Pressure-less sintered panels from undoped powder have a 2.5 times higher electrical conductivity at room temperature than dry-pressed test bars with randomly orientated particles. By applying a uniaxial pressure of 10 MPa during sintering, the electrical conductivity (σ25°C = 15000 S/m) increases by the factor of 6 compared to the pressure-less sintered panels, which is in good accordance to the values reported in literature for conventional hot pressing [1, 3]. It is not possible to assign the increased anisotropy of Ca2.7Bi0.3Co4O9 to the pressure-assisted sintered panels, as Bi leads to an abnormal grain growth (up to 500 µm) with randomly oriented grains. This decreases the electrical conductivity (σ25°C = 5000 S/m). Such an abnormal grain-growth is reported for Bi over-doped Ca3Co4O9 but not because of hot-pressing. T2 - European Conference on Thermoelectrics (ECT) 2017 CY - Padua, Italy DA - 25.09.2017 KW - Thermoelectrics KW - Pressure assisted sintering KW - Grain growth PY - 2017 AN - OPUS4-42283 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Shashev, Yury A1 - Kupsch, Andreas T1 - Talbot-Lau Röntgen-Interferometrie für die zerstörungsfreie Prüfung N2 - Im vergangenen Jahrzehnt sind gitterinterferometrische Röntgenabbildungen zunehmend in den Fokus des Interesses gerückt. Sie sind insbesondere dann Vorteil, wenn der in der Standardradiographie erreichbare Kontrast nicht genügt, schwach absorbierende Mikro- und Nanostrukturen abzubilden. Auf Kosten mehrerer Aufnahmen gestattet die Talbot-Lau Gitterinterferometrie, die Beiträge aus Absorption, Refraktion und (refraktiver) Streuung zu trennen. Dazu werden die Störungen der Interferenzmuster von Phasengittern ausgewertet. Im Gegensatz zu einer Vielzahl anderer refraktionsbasierter Abbildungsmethoden kann diese Technik mit konventionellen Röntgenröhren (mit divergenter, polychromatischer Strahlung) angewendet werden. Damit ist die Technik geeignet, typische ZfP-Fragestellungen zu lösen. Hier stellen wir Untersuchungen zur Effizienz von Phasengittern vor. Die Visibilität (d.h. die Höhe der Oszillation im Interferenzmuster) wird als Funktion verschiedener geometrischer Parameter verfolgt. Eine Rotation um die Achse parallel zu den Gitterstegen ändert die Form des Gitterprofils (d.h. die Verteilung der Phasenschiebungen). Die kontinuierliche Variation des Winkels und des Detektionsabstandes führt zur Identifikation von ausgezeichneten Kombinationen mit maximaler Visibilität, wobei die Abstände deutlich geringer sind als im Standardaufbau mit senkrechter Gitterbestrahlung. Unsere Studie umfasst Simulationen für monochromatische Quelle und den Vergleich zu experimentellen Ergebnissen mit der Synchrotronstrahlung. In der Literatur wurden die Vorteile der Talbot-Lau Interferometrie für die zerstörungsfreie Prüfung von Faserkompositen und Verbundwerkstoffen demonstriert. Hier werden als Beispiele Messungen an Aluminiumtitanat (Al2TiO5) Pulver gezeigt. T2 - DGZfP-Jahrestagung 2017 CY - Koblenz, Germany DA - 22.05.2017 KW - Gitterinterferometrische Röntgenabbildung KW - Phasengitter KW - Talbot-Lau Interferometrie KW - Zerstörungsfreie Prüfung PY - 2017 AN - OPUS4-40661 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Residual stress Formation in selective laser melted parts of Alloy 718 N2 - Additive Manufacturing (AM) through the Selective Laser Melting (SLM) route offers ample scope for producing geometrically complex parts compared to the conventional subtractive manufacturing strategies. Nevertheless, the residual stresses which develop during the fabrication can limit application of the SLM components by reducing the load bearing capacity and by inducing unwanted distortion, depending on the boundary conditions specified during manufacturing. The present study aims at characterizing the residual stress states in the SLM parts using different diffraction methods. The material used is the nickel based superalloy Inconel 718. Microstructure as well as the surface and bulk residual stresses were characterized. For the residual stress analysis, X-ray, synchrotron and neutron diffraction methods were used. The measurements were performed at BAM, at the EDDI beamline of -BESSY II synchrotronand the E3 line -BER II neutron reactor- of the Helmholtz-Zentrum für Materialien und Energie (HZB) Berlin. The results reveal significant differences in the residual stress states for the different characterization techniques employed, which indicates the dependence of the residual state on the penetration depth in the sample. For the surface residual stresses, longitudinal and transverse stress components from X-ray and synchrotron agree well and the obtained values were around the yield strength of the material. Furthermore, synchrotron mapping disclosed gradients along the width and length of the sample for the longitudinal and transverse stress components. On the other hand, lower residual stresses were found in the bulk of the material measured using neutron diffraction. The longitudinal component was tensile and decreased towards the boundary of the sample. In contrast, the normal component was nearly constant and compressive in nature. The transversal component was almost negligible. The results indicate that a stress re-distribution takes place during the deposition of the consecutive layers. Further investigations are planned to study the phenomenon in detail. T2 - European Conference on Residual Stresses - ECRS10 CY - Leuven, Belgium DA - 11.09.2018 KW - Additive Manufacturing KW - Selective Laser Melting KW - Residual Stresses PY - 2018 AN - OPUS4-45979 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Geyler, Paul T1 - Machine learning assisted evaluation of the shape of VIAs in a LTCC multilayer N2 - The introduction of the 5G technology and automotive radar applications moving into higher frequency ranges trigger further miniaturization of LTCC technology (low temperature co-fired ceramics). To assess dimensional tolerances of inner metal structures of an industrially produced LTCC multilayer, computer tomography (CT) scans were evaluated by machine learning segmentation. The tested multilayer consists of several layers of a glass ceramic substrate with low resistance silver-based vertical interconnect access (VIA). The VIAs are punched into the LTCC green tape and then filled with silver-based pastes before stacking and sintering. These geometries must abide by strict tolerance requirements to ensure the high frequency properties. This poster presents a method to extract shape and size specific data from these VIAs. For this purpose, 4 measurements, each containing 3 to 4 samples, were segmented using the trainable WEKA segmentation, a non-commercial machine learning tool. The dimensional stability of the VIA can be evaluated regarding the edge-displacement as well as the cross-sectional area. Deviation from the ideal tubular shape is best measured by aspect ratio of each individual layer. The herein described method allows for a fast and semi-automatic analysis of considerable amount of structural data. This data can then be quantified by shape descriptors to illustrate 3-dimensional information in a concise manner. Inter alia, a 45 % periodical change of cross-sectional area is demonstrated. T2 - DKG Jahrestagung 2019 CY - Leoben, Austria DA - 06.05.2019 KW - Machine Learning KW - LTCC multilayer KW - 5G PY - 2019 AN - OPUS4-48289 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mieller, Björn A1 - Rabe, Torsten T1 - Hot-embossing of low temperature co-fired ceramics during pressure-assisted sintering N2 - A novel process to structure the surfaces of low temperature co-fired ceramics (LTCC) is presented. Lowered and raised structures are formed by hot-embossing with glass-like carbon molds during pressure-assisted sintering. Molding is driven by viscous flow of the LTCC glassy phase above the glass transition temperature. For accurate molding of embossments on the LTCC surface, proper filling of cavities in the glass-like carbon mold is necessary. Therefore, de-airing of the mold cavity has to be assured. Two strategies have been investigated: (i) hot-embossing at 850 °C after termination of LTCC shrinkage with de-airing through vent holes in the mold; and (ii) hot-embossing of open porous LTCC at 775 °C with dense molds, de-airing through pore channels in the LTCC, and subsequent densification by further heating to 850 °C. Circular embossments with 10 mm diameter were molded on a commercially available LTCC (Ceramtape GC, CeramTec GmbH, Marktredwitz, Germany). The sintered height was measured using optical profilometry. Image processing was used to evaluate porosity distributions in the sintered structures. The influence of embossing temperature on LTCC viscosity and mold filling behavior is discussed. Successful molding of 47 µm high raised grids and characters by hot embossing with 0.41 MPa at 775 °C and further heating to 850 °C under constant load is demonstrated. Thereby, the high potential of hot-embossing for precise structuring of LTCC surfaces is illustrated. T2 - 91. Jahrestagung der Deutschen Keramischen Gesellschaft CY - Freiberg DA - 07.03.2016 KW - Low temperature co-fired ceramics KW - Pressure-assisted sintering KW - Glass-like carbon KW - Structuring KW - Hot-embossing PY - 2016 N1 - Geburtsname von Mieller, Björn: Brandt, Björn Birth Name of Mieller, Björn: Brandt, Björn AN - OPUS4-35538 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishurova, Tatiana A1 - Evsevleev, Sergei A1 - Mehta, B. A1 - Nyborg, L. A1 - Virtanen, E. A1 - Markötter, Henning A1 - Hryha, E. A1 - Bruno, Giovanni T1 - Failure Mechanisms Investigation by Means of in-situ Synchrotron Computed Tomography in Aluminum MMC-based Alloy Tailored for Additive Manufacturing (AM) N2 - The availability of high-performance Al alloys in AM is limited due to difficulties in printability, requiring both the development of synergetic material and AM process to mitigate problems such as solidification cracking during laser powder bed fusion (LPBF). The goal of this work was to investigate the failure mechanism in a LPBF 7017 Aluminium alloy + 3 wt% Zr + 0.5 wt% TiC. The processing leads to different categories of Zr-rich inclusions, precipitates and defects. T2 - Alloys for Additive Manufacturing Symposium 2022 (AAMS22) CY - Munich, Germany DA - 11.09.2022 KW - Additive manufacturing KW - Laser powder bed fusion KW - Synchrotron X-ray computed tomography KW - MMC PY - 2022 AN - OPUS4-56110 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - BAM Akademie 2023- Modul 2 Computertomographie N2 - Hier werden die Grundprinzipien der Computertomographie dargestellt, die Artefakte, die bei den Messungen auftreten und die Datenanalysemethoden erklärt. T2 - BAM Akademie - Webinar Reihe CY - Berlin, Germany DA - 05.10.2023 KW - Artefakte KW - Auflösung KW - Radon Transformation KW - Rekonstruktion KW - Metrologie PY - 2023 AN - OPUS4-58509 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kupsch, Andreas T1 - Bestimmung der Mikrostruktur und Simulation des Schädigungs-verhaltens von lasergesintertem Polyamid 12 unter statischer Zugbelastung N2 - Um das Material- und Schädigungsverhalten von additiv gefertigtem Polyamid 12 (PA12) unter quasistatischer Belastung zu charakterisieren, wurden mechanische Tests und Experimente zur Bestimmung der Mikrostruktur durchgeführt. Die Proben wurden nach dem Prinzip des Selektiven Lasersinterns (SLS) hergestellt. Unter quasistatischer Belastung mit Haltezeiten ergab sich ein viskoplastisches Materialverhalten. Im Zugversuch wurde eine maximale Zugfestigkeit von 40.6 MPa und eine Bruchdehnung von 7.4% beobachtet. Mittels Digitaler Bildkorrelation (DIC) wurde die Ausbildung von Scherbändern während des Zugs nachgewiesen. Mittels Röntgenrefraktion wurde eine Erhöhung von inneren Oberflächen beobachtet, die senkrecht zur Zugrichtung orientiert sind. Die Analyse der Gesamtporosität aus Computertomographie-Messungen ergab keine Änderung infolge der Zugbelastung. Jedoch wurde eine bimodale Porengrößenverteilung und eine steigende Sphärizität festgestellt. Das Materialverhalten wurde mit den Ergebnissen des Zugversuchs nach dem Chaboche Modell [3] in sehr guter Übereinstimmung simuliert. Allerdings gestattet dieses Modell nicht, das Bruchverhalten einzuschließen. Daher wurde zur Simulation des Schädigungsverhaltens das Modell gemäß dem Ansatz von Gurson, Tvergaard und Needleman unter Berücksichtigung der mikrostrukturellen Parameter erweitert. Während das Chaboche Modell eine homogene Spannungsverteilung generiert, zeigt das erweiterte Modell die Ausbildung von Scher¬bändern und die korrekte Bruchdehnung. Der Schwerpunkt des Vortrages liegt auf den Röntgenverfahren zur experimentellen Bestimmung der Mikrostruktur. T2 - DGM-Symposium "Additive Fertigung in der Kunststoffindustrie" CY - Würzburg, Germany DA - 14.11.2019 KW - Additive Fertigung KW - Selektives Lasersintern KW - Polyamid 12 KW - Röntgenrefraktion KW - Computertomographie KW - Porosität PY - 2019 AN - OPUS4-49707 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni A1 - Kupsch, Andreas A1 - Serrano-Munoz, Itziar T1 - Absorption and refraction tomography: Characterization and Non-destructive Testing of Micro-structured Materials N2 - The combination of tomographic, microstructural data with other experimental techniques and with modeling is paramount, if we want to extract the maximum amount of information on material and component properties. In particular, quantitative image analysis, statistical approaches, direct discretization of tomographic reconstructions represent concrete possibilities to extend the power of the tomographic 3D representation to insights into the material and component performance. This logic thread holds equally for industrial and academic research, and valorizes expensive experiments such as those carried out at synchrotron sources, which cannot be daily repeated. I will show a few examples of possible use of X-ray tomographic data for quantitative assessment of damage evolution and microstructural properties, as well as for non-destructive testing. I will also show how X-ray refraction computed tomography (CT) can be highly complementary to classic absorption CT, being sensitive to internal interfaces. T2 - MPA Seminar 2024 CY - Stuttgart, Germany DA - 08.10.2024 KW - X-ray Refaction radiography KW - X-ray computed tomography KW - Damage KW - Composites KW - Large Scale facilites KW - Synchrotron PY - 2024 AN - OPUS4-61347 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishurova, Tatiana T1 - Surface residual stresses analysis in SLM Ti–6Al–4V bridges N2 - Selective Laser Melting (SLM) technique allows to produce parts with complex geometry. Due to the rapid solidification and heat gradient during production, SLM results in presence of residual stress. The present study shows the influence of manufacturing parameters on surface residual stress of Ti-6Al-4V SLM parts. High tensile stresses in the front surface are found. Heat Treatment conditions relax residual stresses almost to zero. High scanning speed during manufacturing results in higher tensile stresses in the surface. T2 - HZB User Meeting CY - BESSY II, Berlin, Germany DA - 08.12.2016 KW - Additive manufacturing KW - Residual stress KW - Selective laser melting PY - 2016 AN - OPUS4-38657 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thiede, Tobias A1 - Mishurova, Tatiana A1 - Cabeza, S. A1 - Nadammal, Naresh A1 - Bode, Johannes A1 - Kromm, Arne A1 - Haberland, C. A1 - Bruno, Giovanni ED - Richard, H. A. T1 - Der Einfluss der Hatch-Länge und der Probenabtrennung von der Bauplatte auf den Eigenspannungszustand in SLM-Bauteilen aus IN718 N2 - Die Schicht-für-Schicht additive Fertigung (AM) in Form des selektiven Laserschmelzens (SLM) bietet einerseits Vorteile bezüglich des Probendesigns, andererseits sind thermische Eigenspannungen (ES) aufgrund des hohen Temperaturgradienten unvermeidbar. Diese Eigenspannungen wurden in zwei SLM-gefertigten Proben aus IN718 zerstörungsfrei mit Neutronenstreuung hinsichtlich der folgenden zwei Einflüsse analysiert: der Einfluss der Hatch-Länge und das Abtrennen des Werkstücks von der Bauplatte. Begleitet wurden die Messungen der Eigenspannungen durch optische Mikroskopie und die taktile Vermessung der Oberfläche. Eine Korrelation zwischen den Eigenspannungen und der Hatch-Länge konnte beobachtet und erklärt werden. T2 - 2. Tagung des DVM-Arbeitskreises Additiv gefertigte Bauteile und Strukturen CY - Berlin, Germany DA - 09.11.2017 KW - IN718 KW - Additive Fertigung KW - Selektives Laserschmelzen KW - Eigenspannungen KW - Neutronenstreuung PY - 2017 SN - 2509-8772 VL - Bericht 402 SP - 137 EP - 146 PB - DVM CY - Berlin AN - OPUS4-42946 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Eigenspannungen in additiv gefertigten Bauteilen aus IN718 N2 - Additive Manufacturing (AM) by Selective Laser Melting (SLM) offers ample scope for producing geometrically complex parts as compared to the traditional subtractive manufacturing strategies. However, the residual stresses which develop during the process can limit the application of SLM parts because they can reduce the load bearing capacity as well as induce unwanted distortion depending on the boundary conditions specified in manufacturing. This study aims at the characterization of residual stresses in SLM parts by using different measurement techniques. The material used is the nickel based super Alloy 718. The alloy is widely used in several applications in aerospace and chemical industries due to its superior corrosion and heat resistant properties. Microstructure as well as surface and bulk residual stresses were characterized. For residual stress analysis X-ray, synchrotron and neutron diffraction were applied. The measurements were performed at BAM, and at EDDI line -BESSY II synchrotron- and E3 line -BER II neutron reactor- of Helmholtz-Zentrum für Materialien und Energie (HZB) Berlin. The results show different residual stress states based on the different techniques, i.e. a dependence of the residual state on depth penetration in the sample. For the surface residual stresses, longitudinal and transversal stress components from both X-ray and synchrotron diffraction agree with the high tensile values around the yield limit. Furthermore, synchrotron mapping disclosed a gradient along width and length of the sample for both stress components. On the other hand, lower residual stresses are found in the bulk of the material. The longitudinal stress component is tensile and decreases towards the tip of the sample. In contrast, the normal component is almost constant and compressive in nature. The transversal component stays constant and is almost negligible. In summary, the samples of Alloy 718 manufactured by SLM process can show high tensile residual stresses in the surface as high as the yield strength of the wrought alloy. Residual stresses in the bulk show considerably lower stress values. This indicates that a stress re-distribution takes place during deposition of the SLM layers. Due to high residual stresses the dimensional stability of SLM parts can be affected as distortion can occur when removing the samples from the support structure. Future investigations are planned to study the phenomenon in detail. N2 - Die additive Fertigung (AM) mittels Selective Laser Melting (SLM) bietet großes Potential hinsichtlich der Herstellung geometrisch komplexer Bauteile im Vergleich zu herkömmlichen Fertigungsverfahren. Die sich während des Prozesses einstellenden Eigenspannungen können jedoch die Anwendung von SLM-Teilen einschränken, da sie die Tragfähigkeit reduzieren können und unerwünschten Verzug in Abhängigkeit der in der Fertigung festgelegten Randbedingungen verursachen können. Die vorliegende Arbeit beschäftigt sich mit der Charakterisierung von Eigenspannungen in SLM-Teilen unter Anwendung komplementärer Messtechniken. Das verwendete Material ist die Nickelbasis-Superlegierung 718. Die Legierung wird aufgrund ihrer überlegenen Korrosions- und Hochtemperaturbeständigkeit in vielen Anwendungen der Luft- und Raumfahrt- und der chemischen Industrie eingesetzt. Die Untersuchungen umfassen die Charakterisierung der Mikrostruktur sowie der Eigenspannungen in der Oberfläche als auch im Inneren der Bauteile. Für die Eigenspannungsanalyse wurden Röntgen-, Synchrotron- und Neutronenbeugung angewendet. Die Messungen wurden an der BAM, an der EDDI-Beamline bei BESSY II und an der E3-Beamline bei BER II des Helmholtz-Zentrums für Materialien und Energie (HZB) Berlin durchgeführt. Die Ergebnisse zeigen unterschiedliche Eigenspannungsverteilungen auf der Grundlage der verschiedenen Techniken, d. h. eine Abhängigkeit von der Eindringtiefe der jeweiligen Strahlung in die Probe. Für die oberflächennahen Eigenspannungen ergeben sich für die Längs- und Querspannungskomponenten sowohl für Röntgen- als auch für Synchrotronbeugung hohe Werte im Bereich der Fließgrenze. Darüber hinaus offenbarte die synchrotronbasierte Messung einen Gradienten entlang der Breite und Länge der Probe für beide Spannungskomponenten. Anderseits wurden geringere Eigenspannungen im Innern des Materials gefunden. Diese können richtungsabhängig auch im Druckbereich liegen. T2 - Fachausschuss 13 "Eigenspannungen" der AWT CY - Braunschweig, Germany DA - 10.10.2017 KW - Eigenspannungen KW - Additive Fertigung PY - 2017 AN - OPUS4-42516 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - X-ray refraction 2D and 3D techniques N2 - X-ray refraction techniques represent a very promising, yet not so wide-spread, set of X-ray techniques based on refraction effects. They allow determining internal specific surface (surface per unit volume) in a non-destructive fashion, position and orientation sensitive, and with nanometric detectability. While they are limited by the X-ray absorption of the material under investigation, we demonstrate showcases of ceramics and composite materials, where understanding of microstructural features could be achieved in a way unrivalled even by high-resolution techniques such as electron microscopy or computed tomography. T2 - ICTMS 2017 CY - Lund, Sweden DA - 26.06.2017 KW - X-ray refraction KW - Composites KW - Damage KW - Cracks KW - Cearmics PY - 2017 AN - OPUS4-41042 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Serrano-Munoz, Itziar T1 - X-ray refraction radiography. Case study: the thermal microcracking in ZrO2-SiO2 after application of external loads at high temperatures N2 - This study is shown as an example of the potential of synchrotron X-ray refraction technique to determine the evolution of damage in brittle (microcracked) materials. The strength of X-ray refraction resides in its high detectability of features (e.g., cracks, pores) within large volumes, enabling a macroscopic characterization of the microstructure. The case study is a Zirconia-based cast refractory, which is aimed to function at high temperatures (even in excess of 1700°C) in industrial furnaces to enable the production of special glasses. Therefore, this material must withstand severe in-service conditions (both thermomechanical and chemical). X-ray refraction technique is used to monitor the microcracking evolution of the material, which was previously subjected to thermal cycles (crossing the martensitic phase transformation around 1000°C) at two different stress levels. T2 - Euromat 2021 CY - Online meeting DA - 13.09.2021 KW - Synchrotron refraction radiography KW - Refractory zirconia KW - Thermally induced microcracking KW - Monoclinic to tetragonal transformation PY - 2021 AN - OPUS4-53271 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Absorption and refraction tomography: Characterization and Non-destructive Testing of Micro-structured Materials N2 - The combination of tomographic, microstructural data with other experimental techniques and with modeling is paramount, if we want to extract the maximum amount of information on material and component properties. In particular, quantitative image analysis, statistical approaches, direct discretization of tomographic reconstructions represent concrete possibilities to extend the power of the tomographic 3D representation to insights into the material and component performance. This logic thread holds equally for industrial and academic research, and valorizes expensive experiments such as those carried out at synchrotron sources, which cannot be daily repeated. T2 - Meeting Digital Image and Volume Correlation CY - Milton Keynes, UK DA - 29.02.2016 KW - Non-destructive KW - Characterization KW - Zerstörungsfreie Prüfung PY - 2016 AN - OPUS4-35749 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Introduction to Residual Stress N2 - The determination of residual stress in additively manufactured materials is a challenge, even after decades from the establishment of the basics of residual stress analysis. This is due to the peculiar microstructure of such materials. In fact, researchers have discovered that conventional methods for the determination of RS in materials do not properly work for AM materials. In this tutorial, the basics of RS analysis will be explained, together with the basics of AM manufacturing techniques. The microstructure of the peculiar materials (AM) dealt with here will be elucidated. Successively, the necessary modifications to the conventional approaches to RS analysis will be explained and case studies will be displayed, for the attendant to touch with hands the peculiarities of the approaches. Finally, a few experimental and theoretical tips will be given on dos and don’ts for a correct determination of RS in AM materials. T2 - 11th European Conference on Residual Stresses (ECRS-11) CY - Prague, Czech Republic DA - 03.06.2024 KW - Neutron Diffraction KW - Residual Stress KW - Mechanical Properties KW - X-ray diffraction PY - 2024 AN - OPUS4-60422 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Campos de Oliveira, Paula T1 - Enhanced image segmentation of refractories using synchrotron X-ray computed tomography and machine learning techniques N2 - The microstructure of refractory materials is complex, featuring a variety of mineral phases, agglomerates, defects, and controlled porosity. The behavior of refractories at high temperatures adds another layer of complexity, as phase transitions and particle rearrangements can strongly affect their properties. To analyze such intricate microstructure, advanced imaging techniques such as Synchrotron X-ray Computed Tomography (SXCT) allow detailed 3D visualization and quantification of features up to 1 μm. However, the intricacy of these microstructures makes phase identification (known as image segmentation) in digital images a challenging process. X-ray images often contain noise and image artifacts, making the analysis more difficult. Therefore, this work describes image segmentation and artifact reduction methods to characterize refractories using X- ray imaging. We studied refractory ceramics used in the aerospace industry, primarily composed of fused silica. For image segmentation, the traditional approach of greyscale thresholding was compared with machine learning. Greyscale thresholding relies on predefined algorithms to assign phases based on intensity values. In contrast, machine learning extracts patterns from large datasets, enabling more adaptive and accurate segmentation. By combining high-resolution SXCT and machine learning analysis algorithms, we successfully segmented previously uncharacterized 3D microstructural key features of refractories, including agglomerates, grain boundaries, pore size distribution and interconnectivity. Compared to traditional methods, the machine learning-enhanced segmentation presented a more accurate quantification of porosity and defects. The integration of advanced imaging techniques with machine learning segmentation significantly improves the characterization of refractory materials, providing a more precise understanding of the relationship between microstructure and material performance, supporting the development of innovative industrial solutions. T2 - 19th Biennial Unified International Technical Conference on Refractories (UNITECR 2025) CY - Cancún, Mexico DA - 27.10.2025 KW - Synchrotron X-ray Tomography KW - Refractories KW - Machine learning KW - Ceramics KW - Aerospace PY - 2025 AN - OPUS4-64612 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni A1 - Jaenisch, Gerd-Rüdiger A1 - Bellon, Carsten A1 - Jaczinski, Jessica T1 - Virtual XCT - Simulation of Industrial XCT-Systems with aRTist N2 - One of the few 3D methods, that can be used to analyze an object non-destructively, is X-ray computed tomography (CT). The determination of the object's deviations, such as shape and the internal structure of objects, including defects and material degradation, is of particular interest to industry. The ability of CT to scan an object with its internal and external features at once causes increasing adoption in dimensional metrology. This includes the need to determine the measurement uncertainty. Experimental uncertainty determination by conducting repeated CT measurements is costly and time-consuming. The simulation of the CT measurement process offers the possibility of determining the task-specific measurement uncertainty numerically in a resource-efficient manner. There are already several software programs available that simulate CT systems, such as aRTist. Once the virtual replica of a CT system has been completed, it’s accuracy must be evaluated quantitively in comparison to the CT measurements. To focus on analyzing the quality of the simulated CT images different metrics are introduced for the comparison of experimental and simulated CT projections. The results of the comparisons are presented, and conclusions are drawn how to improve the simulation of industrial CT systems. T2 - MPA Seminar 2024 CY - Stuttgart, Germany DA - 08.10.2024 KW - X-ray Computed tomography KW - Simulations KW - Virtual XCT KW - Digital Twin PY - 2024 AN - OPUS4-61346 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - BAM Characterization on Capabilities in Additive Manufacturing N2 - Quantitative image analysis, statistical approaches, direct discretization of tomographic reconstructions represent concrete possibilities to extend the power of the tomographic 3D representation to insights into the material and component performance. I will show a few examples of possible use of X-ray tomographic data for quantitative assessment of damage evolution and microstructural properties, as well as for non-destructive testing, with particular focus on additively manufactured materials. I will also show how X-ray refraction computed tomography (CT) and Neutron diffraction can be highly complementary to classic absorption CT, being sensitive to internal interfaces and residual stress analysis, respectively. T2 - Treffen des Konsortium AeroMatForAM CY - Köln, Germany DA - 16.03.2017 KW - Neutronenbeugung KW - Eigenspannungen KW - Additive Fertigung KW - Computertomographie KW - Röntgenrefraktion KW - X-ray Refraction KW - Additive Manufacturing KW - Computed Tomography KW - Residual Stress analysis KW - Neutron Diffraction PY - 2017 AN - OPUS4-39657 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mieller, Björn T1 - Influence of testing conditions on dielectric strength of alumina N2 - Dielectric strength testing of ceramics is simple and yet challenging. The execution of a breakthrough voltage measurement of a given sample is fast and straightforward. ASTM D149 describes the standardized procedure. But, there are versatile effects of test conditions and sample properties that affect the result of such a measurement. As one example, ASTM D149 allows different sizes of test electrodes and does not unambiguously prescribe the condition of the electrodes. Thus, different electrode configurations are used in the field. We conducted several test series on alumina samples to comprehensively quantify the effect of test conditions and sample properties on dielectric strength results. In our study, testing of alumina substrates using different electrode configurations resulted in differences of mean values of up to 20%. Further test series on alumina focused on the effect of voltage ramp rate. The results are complemented by calculations of failure probability at different voltage levels and corresponding withstand voltage tests. We conclude that a communication and comparison of single dielectric strength values is insufficient and may be misleading. A meaningful comparison of dielectric strength studies from different sources requires a thorough consideration of test conditions. T2 - 93rd DKG Annual Meeting CY - Munich, Germany DA - 10.04.2018 KW - Alumina KW - Dielectric strength KW - Withstand voltage tests PY - 2018 AN - OPUS4-44692 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thiede, Tobias T1 - An assessment of bulk residual stress in selective laser melted Inconel 718 N2 - Having been introduced almost two decades ago, Additive Manufacturing (AM) of metals has become industrially viable for a large variety of applications, including aerospace, automotive and medicine. Powder bed techniques such as Selective Laser Melting (SLM) based on layer-by-layer deposition and laser melt enable numerous degrees of freedom for the geometrical design. Developing during the manufacturing process, residual stresses may limit the application of SLM parts by reducing the load bearing capacity as well as induce unwanted distortion depending on the boundary conditions specified in manufacturing. The residual stress distribution in IN718 elongated prisms produced by SLM was studied non-destructively by means of neutron (bulk) and laboratory X-ray (surface) diffraction. The samples with different scanning strategies, i.e. hatching length, were measured in as-build condition (on a build plate) and after removal from the build plate. The absolute values of all stress components decreased after removal from the build plate. Together with surface scan utilizing a coordinate-measuring machine (CMM), it is possible to link the stress release to the sample distortion. Obtained results indicated different residual stress states for each of the transversal, longitudinal and normal component depending on the thermal gradient in the respective direction. T2 - ECNDT 2018 CY - Götheburg, Sweden DA - 11.06.2018 KW - Additive manufacturing KW - Ressidual stress KW - Neutron diffraction PY - 2018 AN - OPUS4-45761 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evsevleev, Sergei T1 - Damage Analysis in Metal Matrix Composites by means of Synchrotron Radiation Computed Tomography N2 - The damage evolution after compression tests of two types of MMC, consisting of eutectic AlSi12CuMgNi alloy and reinforced with 15vol% of Al2O3 fibers and with 7vol% of Al2O3 fibers+15vol% of SiC particles was studied by synchrotron CT. Internal damage at different pre-strain conditions in eutectic Si, intermetallic phases and Al2O3 fibers was observed, as well as debonding of SiC particles. T2 - HZB User Meeting CY - BESSY II, Berlin, Germany DA - 14.12.2017 KW - Aluminum KW - Metal Matrix Composite KW - Damage Analysis KW - Computed tomography KW - Synchrotron Radiation PY - 2017 AN - OPUS4-43467 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Cabeza, S. A1 - Bruno, Giovanni T1 - Damage evolution of Al matrix 4-phase composite N2 - The evolution of the microstructure of multiphase metal matrix composite AlSi12CuNiMg with 7% vol. Al2O3 + 15% vol. SiC (short fibers and whiskers, respectively) was studied by synchrotron computed tomography. It comprehended as cast and after heat treatment conditions, as well as damage evaluation after ex-situ compression tests at room temperature. The volume fraction of different phases, their distribution, their orientation, and damage events are studied. The influence on mechanical properties of the orientation of the planar random short fibres Al2O3 towards loading was investigated. Phase-specific load partition analysis for samples with fiber plane parallel and orthogonal to load, respectively, was performed by means of neutron diffraction (ND) during in-situ compression tests at room temperature. ND results proved that damage occurrence in the fillers strongly depends on the preferential orientation of those, playing a crucial role in the failure of the sample. The computed tomography observations confirm the damage observations from curves of load partition analysis of each phase. T2 - FiMPART 2017 CY - Bordeaux, France DA - 9.7.2017 KW - Composites KW - Aluminium matrix KW - Neutron diffraction KW - Computed tomography PY - 2017 AN - OPUS4-41109 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Jakob T1 - Diffraction and Single-Crystal Elastic Constants of Laser Powder Bed Fused Inconel 718 N2 - Laser powder bed fusion (PBF-LB/M) of metallic alloys is a layer-wise additive manufacturing process that provides significant scope for more efficient designs of components, benefiting performance and weight, leading to efficiency improvements for various sectors of industry. However, to benefit from these design freedoms, knowledge of the high produced induced residual stress and mechanical property anisotropy associated with the unique microstructures is critical. X-ray and neutron diffraction are considered the benchmark for non-destructive characterization of surface and bulk internal residual stress. The latter, characterized by the high penetration power in most engineering alloys, allows for the use of a diffraction angle close to 90° enabling a near cubic sampling volume to be specified. However, the complex microstructures of columnar growth with inherent crystallographic texture typically produced during PBF-LB/M of metallics present significant challenges to the assumptions typically required for time efficient determination of residual stress. These challenges include the selection of an appropriate set of diffraction elastic constants and a representative lattice plane suitable for residual stress analysis. In this contribution, the selection of a suitable lattice plane family for residual stress analysis is explored. Furthermore, the determination of an appropriate set of diffraction and single-crystal elastic constants depending on the underlying microstructure is addressed. In-situ loading experiments have been performed at the Swiss Spallation Neutron Source with the main scope to study the deformation behaviour of laser powder bed fused Inconel 718. Cylindrical tensile bars have been subjected to an increasing mechanical load. At pre-defined steps, neutron diffraction data has been collected. After reaching the yield limit, unloads have been performed to study the accumulation of intergranular strain among various lattice plane families. T2 - 11th European Conference on Residual Stresses CY - Prag, Czech Republic DA - 03.06.2024 KW - Additive Manufacturing KW - Laser Powder Bed fusion KW - Diffraction Elastic Constants KW - Microstructure KW - Electron Backscatter Diffraction PY - 2024 AN - OPUS4-60289 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishurova, Tatiana T1 - Subsurface Residual Stress Analysis in Ti-6Al-4V Additive Manufactured Parts by Synchrotron X-ray Diffraction N2 - Synchrotron X-ray diffraction is a powerful non-destructive technique for the analysis of the material stress-state. High cooling rates and heterogeneous temperature distributions during additive manufacturing lead to high residual stresses. These high residual stresses play a crucial role in the ability to achieve complex geometries with accuracy since they can promote distortion of parts during manufacturing. Furthermore, residual stresses are critical for the mechanical performance of parts in terms of durability and safety. In the present study, Ti-6Al-4V bridge-like specimens were manufactured additively by selective laser melting (SLM) under different laser scanning speed conditions in order to compare the effect of process energy density on the residual stress state. Subsurface residual stress analysis was conducted by means of synchrotron X-ray diffraction in energy dispersive mode for three conditions: as-built on base plate, released from base plate, and after heat treatment on the base plate. The quantitative residual stress characterization shows a correlation with the qualitative bridge curvature method. Computed tomography (CT) was carried out to ensure that no stress relief took place owing to the presence of porosity. CT allows obtaining spatial and size pores distribution which helps in optimization of the SLM process. High tensile residual stresses were found at the lateral surface for samples in the as-built conditions. We observed that higher laser energy density during fabrication leads to lower residual stresses. Samples in released condition showed redistribution of the stresses due to distortion. T2 - ECNDT 2018 CY - Göteborg, Sweden DA - 11.06.2018 KW - Additive manufacturing KW - Selective laser melting KW - Residual stress KW - Computed tomography KW - Ti-6Al-4V PY - 2018 AN - OPUS4-45202 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Jakob T1 - Diffraction and Single-Crystal Elastic Constants of Laser Powder Bed Fused Inconel 718 N2 - In this presentation, the results of the determination of the diffraction and single-crystal elastic constants of laser powder bed fused Inconel 718 are presented. The analysis is based on high-energy synchrotron diffraction experiments performed at the Deutsches Elektronen-Synchrotron. It is shown that the characteristic microstructure of laser powder bed fused Inconel 718 impacts the elastic anisotropy and therefore the diffraction and single-crystal elastic constants. Finally, the consequences on the diffraction-based residual stress determination of laser powder bed fused Inconel 718 are discussed. T2 - AWT-Fachausschuss 13 "Eigenspannungen" CY - Wolfsburg, Germany DA - 19.03.2024 KW - Additive Manufacturing KW - Laser Powder Bed fusion KW - Diffraction KW - In-Situ Testing KW - Diffraction Elastic Constants PY - 2024 AN - OPUS4-59900 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Cabeza, Sandra T1 - Residual stress characterization of IN718 part obtained by selective laser melting N2 - Additive Manufacturing (AM) by Selective Laser Melting (SLM) offers ample scope for producing geometrically complex parts as compared to the traditional subtractive manufacturing strategies. However, the residual stresses developed during the processing can reduce the load bearing capacity as well as induce unwanted distortion, limiting the application of SLM parts. IN718 manufactured by SLM process can show high tensile residual stresses in the surface as high as the yield strength of the wrought alloy. On the other hand, residual stresses in the bulk Show considerably lower stress values, even in compression, indicating a stress re-distribution during deposition of the SLM layers. T2 - HZB User meeting CY - BESSY II, Berlin, Germany DA - 08.12.2016 KW - Additive manufacturing KW - Residual stress KW - Selective laser melting KW - Neintron diffraction PY - 2016 AN - OPUS4-38660 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thiede, Tobias T1 - Computed tomography of SLM produced IN625 parts: From powder grains to lattice structures N2 - Im Fokus dieser Arbeit steht die computertomographische (CT) Untersuchung (Synchrotron- und Labor-CT) von IN625-Pulver und den daraus gefertigten Streben, welche wiederum zu Gitterstrukturen zusammengesetzt werden. Aufgrund der Filigranität wurde zur Fertigung dieser Proben das pulverbettbasierte selektive Laserschmelzen verwendet. Porositätsanalysen und Größenverteilungen wurden für das Pulver bei einer rekonstruierten Voxelgröße von 0,5µm ermittelt. 6,0mm lange Streben variierten im Aufbauwinkel von 30° bis 90° zur Bauplattform und zeigten so den Unterschied zwischen Up- und Down-Skin hinsichtlich der Rauigkeit und Porenverteilung. Die Gitterstrukturen konnten in-situ mit bis zu 5,0kN belastet werden, um deren Verformung computertomographisch zu erfassen. T2 - 7. VDI-TUM Expertenforum CY - Garching b. München, Germany DA - 13.09.2018 KW - Additive manufacturing KW - Laser beam melting KW - Computed tomography KW - Lattice structures PY - 2018 AN - OPUS4-46069 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - X-ray Computed Tomography: Facts and Myths N2 - In this talk, I will describe the principle of Computed Tomography, explain its mathematical fundaments, show the artefacts occurring during data acquisition and give examples of applications. T2 - Chalmers Annual Meeting 2024 CY - Gothenburg, Sweden DA - 23.10.2024 KW - X-ray Computed tomography KW - Defects KW - Machine Learning KW - Reconstruction KW - Artefacts KW - Synchrotron PY - 2024 AN - OPUS4-61514 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evans, Alexander T1 - RS analysis in laser powder bed fused austenitic stainless steel N2 - The determination of residual stress in additively manufactured materials is a challenge, even after decades from the establishment of the basics of residual stress analysis. This is due to the peculiar microstructure of such materials. In fact, researchers have discovered that conventional methods for the determination of RS in materials do not properly work for AM materials. In this tutorial, the basics of RS analysis will be explained, together with the basics of AM manufacturing techniques. The microstructure of the peculiar materials (AM) dealt with here will be elucidated. Successively, the necessary modifications to the conventional approaches to RS analysis will be explained and case studies will be displayed, for the attendant to touch with hands the peculiarities of the approaches. Finally, a few experimental and theoretical tips will be given on dos and don’ts for a correct determination of RS in AM materials. T2 - 11th edition of the European Conference on Residual Stress (ECRS11) CY - Prague, Czech Republic DA - 03.06.2024 KW - Residual stress KW - Additive manufacturing KW - Diffraction KW - Laser Powder Bed Fusion KW - AGIL KW - 316L PY - 2024 AN - OPUS4-60445 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Jakob T1 - Influence of Microstructure on the Diffraction-Based Residual Stress Determination in Laser Powder Bed Fused Inconel 718 N2 - Additive manufacturing processes such as laser powder bed fusion (PBF-LB) offer the ability to produce parts in a single manufacturing step. On the one hand, this manufacturing technique offers immense geometric freedom in part design due to its layer-by-layer manufacturing strategy. On the other hand, the localized melting and solidification impose the presence of large temperature gradients in the process. From a microstructural perspective, this inevitably results in micro-segregation and a columnar grain structure, often paired with a significant crystallographic texture. Even worse, these large temperature gradients can lead to internal stress-induced deformation or cracking during processing. At the very least, residual stress is retained in the final structures as a footprint of this internal stress. In this context, diffraction-based methods allow the non-destructive characterization of the residual stress field in a non-destructive fashion. However, the accuracy of these methods is directly related to the microstructural characteristics of the material of interest. First, diffraction-based methods access microscopic lattice strains. To relate these lattice strains to a macroscopic stress, so-called diffraction elastic constants must be known. The deformation behavior is directly linked to the microstructure. Therefore, the diffraction elastic constants also depend on the microstructure. Second, the presence of crystallographic texture should be considered in the residual stress determination, as variations in crystal orientations contribute differently to the diffraction signal. Here we present the influence of the microstructure on the determination of residual stress by diffraction-based methods in as-built PBF-LB Inconel 718 parts. We obtained different microstructures by employing two different scanning strategies. In particular, different crystallographic textures were obtained by changing the relative angle of the scan vectors to the geometric axes of the part. The texture-based characterization of the residual stress field was carried out by surface, sub-surface, and bulk residual stress measurements. It was found that the residual stress determination significantly depends on the microstructure for strong crystallographic textures. T2 - Material Science and Engineering Congress CY - Darmstadt, Germany DA - 24.09.2024 KW - Additive Manufacturing KW - Electron Backscatter Diffraction KW - Microstructure KW - Residual Stress KW - X-ray Diffraction PY - 2024 AN - OPUS4-61475 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mieller, Björn T1 - Advancements in pressure-assisted sintering technology for low temperature co-fired ceramics (LTCC) N2 - Steadily increasing demands on design and dimensional accuracy of ceramic multilayer modules, as well as the processing of new materials, require continuous improvements of manufacturing technology, especially thermal processes. The capabilities of pressure-assisted sintering (PAS) for the manufacturing of highly integrated low temperature co-fired ceramics (LTCC) multilayer have been considerably extended in the last years by procedural and device-related advancements. A lambda probe has been integrated in a sintering press prototype to monitor and control the process atmosphere. Thereby, the development of oxygen partial pressure during binder burnout of real modules can be observed. On the other hand, the oxygen partial pressure can be regulated during densification, for example to prevent diffusion of silver from circuit paths into the surrounding LTCC. Thin-film capable surfaces can be produced without post-processing by using setter plates made of glass-like carbon in an advanced PAS process under nitrogen. A newly developed advancement of this approach enables in-situ hot-embossing of LTCC during PAS by using structured glass-like carbon molds. The prototype press is further extended by a sensitive displacement transducer for monitoring the thickness shrinkage of real modules with an edge length of up to 8 inch. T2 - ICC6 CY - Dresden, Germany DA - 21.08.2016 KW - LTCC KW - Shrinkage measurement KW - Oxygen partial pressure KW - Hot-embossing PY - 2016 AN - OPUS4-37250 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chen, Cong A1 - Müller, Bernd R. A1 - Lebedev, O. A1 - Giovannelli, F. A1 - Bruno, Giovanni A1 - Delorme, F. T1 - Effects of impurities on the stability of the low thermal conductivity in Fe2TiO5 ceramics N2 - The stability of the low thermal conductivity in Fe2TiO5 pseudobrookite ceramics has been studied. An increase in thermal diffusivity is observed after only three cycles of measurement. X-ray refraction shows an increase in the mean value of specific surface after the thermal diffusivity measurements. By using scanning electron microscopy and high‐angle annular dark‐field scanning transmission electron microscope equipped with energy dispersive X-ray spectroscopy, we observe a segregation of Ca- and F-rich nanocrystals at grain boundaries after three cycles of thermal diffusivity measurement. Therefore, impurities seem to be more efficient to scatter phonons as point defects in the pseudobrookite lattice rather than as nanocrystals at pseudobrookite grain boundaries. This emphasizes the importance of precursor purity and the influence of redistribution of impurities on thermoelectric properties: stability of micro-/nano-structures is a key point, and repeated thermoelectric measurements may allow detecting such metastable micro- /nano-structures and producing stable and reliable data. KW - Fe2TiO5 KW - Impurity segregation KW - Thermoelectrics KW - X-ray refraction KW - Scanning transmission electron microscopy PY - 2019 UR - http://www.sciencedirect.com/science/article/pii/S1044580318329309 DO - https://doi.org/10.1016/j.matchar.2019.01.021 SN - 1044-5803 SN - 1873-4189 VL - 149 SP - 111 EP - 117 PB - Elsevier Inc. AN - OPUS4-47255 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Capabilities at BAM, division 8.5- X-ray Imaging N2 - The X-ray computed tomography capabilities at BAM (especially in Division 8.5) are shown. It is also shown that the group possesses X-ray refraction radiography techniques, which are complementary to absorption radiography, and uses diffraction for residual stress analysis. Examples of applications in the field of Additive Manufacturing ale also shown. T2 - DGM AK XCT CY - Berlin, Germany DA - 27.11.2024 KW - X-ray Computed tomography KW - Defects KW - X-ray refraction radiography KW - Additive Manufacturing PY - 2024 AN - OPUS4-62046 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Cabeza, Sandra T1 - Development of residual stresses in IN718 parts obtained by SLM N2 - Additive Manufacturing by Selective Laser Melting (SLM) offers ample scope for producing geometrically complex parts as compared to the traditional subtractive manufacturing strategies. However, the residual stresses (RS) developed during the processing can reduce the load bearing capacity as well as induce unwanted distortion, limiting the application of SLM parts. In the present work, residual stresses in additivly manufactured IN718 part were analised by means of neutron diffraction and synchrotron X-ray diffraction. T2 - ISAM 2017 CY - Dresden, Germany DA - 07.02.2017 KW - Additive manufacturing KW - Residual stress KW - Inconel 718 KW - Netron diffraction KW - Microstructure PY - 2017 AN - OPUS4-39139 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishurova, Tatiana T1 - Effect of heat treatment on residual stress in additively manufactured AlSi10Mg N2 - Al-Si alloys produced by Laser Powder Bed Fusion (PBFLB) allow the fabrication of lightweight free-shape components. Due to the extremely heterogeneous cooling and heating, PBF-LB induces high magnitude residual stress (RS) and a fine Si microstructure. As the RS can be deleterious to the fatigue resistance of engineering components, great efforts are focused on understanding their evolution in as-built state (AB) and after post-process heat treatments (HT). RS in single edge notch bending (SENB) subjected to different HT are investigated (HT1: 1h at 265°C and HT2: 2h at 300°C). T2 - ESRF User Meeting 2023 CY - Grenoble, France DA - 07.02.2023 KW - Additive manufacturing KW - Laser powder bed fusion KW - Residual stress PY - 2023 AN - OPUS4-56982 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thiede, Tobias T1 - µCT Surface Analysis of LBM Struts - Influence of the Build Angle N2 - In this work, the structural integrity of LBM fabricated IN625 small cylinders (d = 1 mm, h = 6 mm) was investigated regarding the porosity and the surface roughness by means of computed tomography. The measurements were carried out on a GE v|tome|x L 300/180 with a reconstructed voxel size of 2 µm. The pores were analyzed for size, shape and spatial distribution. The correlation between compactness C and spatial distribution showed that elongated pores (C < 0.2) appear exclusively within a distance of 80 µm to the sample surface. The reconstructed surface was digitally meshed and unwrapped to evaluate the mean roughness Ra. Since the gravity correlates linearly with the sine of the build angle, the influence of gravity on porosity and surface roughness was determined. T2 - iCT 2019 CY - Padua, Italien DA - 13.02.2019 KW - Additive Manufacturing KW - Laser Beam Melting KW - Selective Laser Melting KW - Computed Tomography KW - Roughness KW - Porosity KW - Build Angle PY - 2019 AN - OPUS4-47775 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bresch, Sophie T1 - Influence of solid-state-synthesis conditions on properties of oxide thermoelectric materials N2 - Calcium cobaltite and calcium manganate are promising oxide thermoelectric materials for applications between 600 °C and 900 °C in air to convert waste heat directly into electrical power. The solid state reaction, well known for large scale powder synthesis of functional materials, is used for the production of thermoelectric oxides. As a high temperature process, the powder synthesis consumes a lot of energy. In different studies, different synthesis conditions were used for the preparation of calcium cobaltite and calcium manganate powder. To the author’s knowledge, a systematic study of the synthesis conditions of calcium cobaltite and calcium manganate has not yet been published. Therefore, the synthesis conditions for calcium cobaltite (temperature, dwell time, and particle size of raw materials) were studied with a statistical design of experiments (2³) and investigated regarding phase composition (XRD), densification and thermoelectric properties. The gained knowledge was used to optimize the solid state reaction of calcium manganate. This study showed that a higher energy input (elevated temperatures, longer dwell times, or repeated calcinations) during powder synthesis does not improve but deteriorate the thermoelectric properties of calcium cobaltite. The same correlation was determined for the densification. As a higher energy input during powder synthesis leads to a larger grain size and therefore to a reduced sinter activity the densification at a given sinter profile is minimize as well as the thermoelectric properties. These results can be used to minimize the energy demand for the powder synthesis of oxide thermoelectric materials. T2 - 92. DKG Jahrestagung & Symposium Hochleistungskeramik 2017 CY - Berlin, Germany DA - 19.03.2017 KW - Thermoelectrics KW - Solid-state-reaction KW - Calcium cobaltite KW - Calcium maganate PY - 2017 AN - OPUS4-39520 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kupsch, Andreas T1 - Rissentwicklung in CFK-Laminaten nachgewiesen durch in situ Röntgen-Refraktion N2 - In Leichtbauanwendungen sind Materialien mit geringen Dichten und hohen Festigkeiten gefragt. Insbesondere Faser-Kunststoff-Verbunde (FKV) erfüllen diese Anforderungen und werden zunehmend für Strukturbauteile eingesetzt. Die Oberflächen moderner Rotorblätter von Windkraftanlagen werden aus FKV gefertigt. Das Versagen dieser Materialien hat massiven Einfluss auf die Einsatzfähigkeit der gesamten Windkraftanlage. Daher ist die Kenntnis des Versagensverhaltens dieser Komponenten unter statischer und zyklischer Belastung von großem Interesse, um die Betriebsbeanspruchung abzuschätzen. Im Idealfall wird die Schadensentwicklung unter Betriebslast mit zerstörungsfreien in-situ-Prüfverfahren ermittelt. Hier berichten wir über die Beobachtung der Rissentwicklung in Carbon-Faserverstärkten Kunststoffen (CFK) unter kontinuierlicher Zugbelastung durch in-situ Synchrotron-Röntgenrefraktionsradiographie. Eine selbst entwickelte elektromechanische Zugprüfmaschine mit einem Kraftbereich bis zu 15 kN wurde in den Strahlengang an der BAMline (BESSY II) integriert. Da in herkömmlichen (Absorptions-) Radiographien Defekte wie Zwischenfaserbrüche oder Faser-Matrix-Enthaftung keinen ausreichenden Kontrast verursachen, wird zur Kontrastanhebung die Röntgenrefraktion benutzt. Hier wird das sogenannte Diffraction Enhanced Imaging (DEI) angewandt, um Primär- und gebrochene Strahlung mit Hilfe eines Analysatorkristalls zu trennen. Diese Technik ermöglicht schnelle Messungen mit einem Gesichtsfeld von einigen Quadratmillimetern (hier: 14 mm × 7.2 mm) und ist ideal für in-situ Untersuchungen. Die Bildgebung und der Zugversuch erfolgen mit einer Bildfrequenz von 0.7 / s und einer Dehnrate von 0.00055 / s . Bei 0°/90° Fasergelegen treten die ersten Zwischenfaserrisse bei 380 MPa (Dehnung 0.8 %) auf. Vor dem Versagen bei ca. 760 MPa (Dehnung 2.0 %) beobachten wir die Ausbildung eines nahezu äquidistanten Rissmusters (Risse in ca. 1 mm Abstand), das sich im geschädigten Zustand über die gesamte Probe erstreckt. T2 - DACH-Jahrestagung 2023 CY - Friedrichshafen, Germany DA - 15.05.2023 KW - Röntgen-Refraktion KW - Synchrotronstrahlung KW - CFK KW - Rissentwicklung PY - 2023 AN - OPUS4-57622 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Starting new adventures at BAM. The focus area projects PROMOAM and AGIL N2 - While additive manufacturing (AM) is blossoming in nearly every industrial field, and the most different process are being used to produce components and materials, little attention is paid on the safety concerns around AM materials and processes. Leveraging on our leading expertise in non-destructive testing (NDT) and materials characterization, we approach AM at BAM under two important viewpoints: first the on-line monitoring of the process and of the product, second the evolution of the (unstable) microstructure of AM materials under external loads. These two subjects are the core of the two new-born internal projects ProMoAM and AGIL, respectively. A detailed view of the goals and the organization of these two projects will be given, together with the expected output, and some preliminary results. T2 - Vortragsveranstaltung Bauhaus Universität, im Rahmen der Kolloquien der Fakultät Bauwesen. CY - Weimar, Germany DA - 01.06.2018 KW - Thermography KW - Additive Manufacturing KW - Non-destructive testing KW - On-line monitoring KW - Residual stress PY - 2018 AN - OPUS4-45118 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mieller, Björn T1 - Numerical study of electric field distribution in breakdown strength testing of ceramics N2 - Dielectric breakdown of insulators is a combined electrical, thermal, and mechanical failure. The exact breakdown mechanism in ceramics and the formulation of useful models are still subject of investigation. Recent studies highlighted that several experimental aspects of dielectric breakdown strength testing affect the test results, and thus impede the recognition of fundamental principles. Excess field strength near the electrode can lead to premature breakdown in the insulating liquid. This would cause superficial damage to the test specimen and thus falsify the measurement results. The field strength distribution is influenced by the ratio of permittivity of the sample and the surrounding insulating liquid. Premature breakdown depends on the breakdown strength of the liquid and the actual test voltage. The test voltage again depends on the specimen thickness. To systematically investigate these relations, a numerical simulation study (FEM) of the electric field distribution in a typical testing rig with cylindrical electrodes was performed. The permittivity of the sample and the insulating liquid was parameterized, as well as the sample thickness. The electric field distribution was calculated for increasing test voltage. Field strength maxima are compared to experimental breakdown strength of typical insulating liquids and experimental breakdown locations on alumina. Strategies are discussed to adjust the insulation liquid and the sample thickness to reduce the influence of the testing setup on the dielectric breakdown strength results. T2 - Ceramics in Europe 2022 CY - Krakow, Poland DA - 10.07.2022 KW - Ceramics KW - Dielectric breakdown strength KW - Electric field distribution KW - Alumina PY - 2022 AN - OPUS4-55325 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Shashev, Yury T1 - Optimizing visibility of phase gratings for Talbot-Lau X-ray imaging N2 - We investigated the efficiency of phase gratings, i.e., the visibility upon variation of different parameters. Rotating around an axis parallel to the grid lines of the phase grating changes the grating’s shape and thereby the initial distribution of phase shifts. This yields high visibilities for shorter propagation distances than derived from box shapes. Tilting the grating in the scattering plane allows continuous tuning of the grating’s height that corresponds to an ideal phase shift for a particular photon energy. This opens the way for tuning the design energy suitable for the material under investigation. Our study included simulations for monochromatic sources with the sampling procedure for rectangular and triangular phase gratings. T2 - HZB - 8th joint BER II and BESSY II User Meeting CY - Berlin, Germany DA - 07.12.16 KW - Phase grating KW - X-ray interferometry KW - X-ray imaging PY - 2016 AN - OPUS4-38823 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Shashev, Yury T1 - Improving visibility of phase gratings for Talbot-Lau X-ray imaging N2 - We investigated the efficiency of phase gratings, i.e., the visibility upon variation of different parameters. Rotating around an axis parallel to the grid lines of the phase grating changes the grating’s shape and thereby the initial distribution of phase shifts. This yields high visibilities for shorter propagation distances than derived from box shapes. Tilting the grating in the scattering plane allows continuous tuning of the grating’s height that corresponds to an ideal phase shift for a particular photon energy. This opens the way for tuning the design energy suitable for the material under investigation T2 - PhD Day 2016 CY - Berlin, Germany DA - 2.09.2016 KW - Phase grating PY - 2016 AN - OPUS4-38323 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zurcher, Theo A1 - Serrano-Munoz, Itziar A1 - Mishurova, Tatiana A1 - Abreu Faria, Guilherme A1 - Degener, Sebastian A1 - Fridrici, Vincent A1 - Charkaluk, Eric A1 - Bruno, Giovanni T1 - Sliding wear resistance and residual stresses of parts repaired by laser metal deposition N2 - Large temperature gradients inherent to additive manufacturing (AM) processes induce large residual stress (RS) in the final part. Because RS can influence the tribological properties, this study focuses on the relationship between wear sliding properties and RS in IN718 coatings. Such coatings were deposited with a Laser metal deposition (LMD) machine using two different scanning strategies. The wear resistance and RS state were investigated after surface milling. RS were measured before and after wear tests on a reciprocating sliding test apparatus. Two different X-ray diffraction techniques were employed to measure the surface and subsurface state RS: Laboratory Energy Dispersive X-ray Diffraction (LEDXD) and Synchrotron X-ray Energy Dispersive Diffraction (SXEDD). Due to the milling process, the coatings show similar depth distributions of RS from 22 to 92 μm depth, but exhibit different magnitudes depending on the scanning strategy used. Reciprocating sliding wear tests induced high compressive residual stresses that erased the initial RS state, and a similar wear behavior was observed in the two samples. These samples possess similar texture and grain morphology. This demonstrates that the influence of RS on wear resistance is a second-order effect. Nevertheless, it was observed that RS can still impact the wear performance at the early testing stages of the repaired parts. KW - Additive manufacturing KW - Wear resistance KW - Residual stress PY - 2023 DO - https://doi.org/10.1007/s10853-023-09129-4 SN - 0022-2461 SP - 1 EP - 18 PB - Springer AN - OPUS4-59084 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hesse, J. A1 - Naghib-zadeh, H. A1 - Rabe, Torsten A1 - Töpfer, J. T1 - Integration of additive-free Ni–Cu–Zn ferrite layers into LTCC multilayer modules N2 - The sintering behavior of sub-micron Ni0.30Cu0.20Zn0.52Fe1.98O3.99 ferrite with and without Bi2O3 addition was studied. Ferrites with 0.5 wt% Bi2O3 exhibit enhanced shrinkage at T < 900 °C with significant grain growth. Additive-free ferrite powders also sinter to high density at 900 °C, however, grain growth is very limited. Both ferrites exhibit a permeability of µ = 400–450. Multilayers consisting of ferrite and low-k dielectric LTCC layers were prepared by co-firing at 900–915 °C. The shrinkage and thermal expansion characteristics of ferrite and LTCC tapes are similar. However, the permeability of integrated ferrite layers, made from ferrite tapes with Bi2O3 additive, significantly drops after co-firing with LTCC layers compared to separately fired monolithic ferrite multilayers. Contrarily, the permeability of integrated, Bi2O3-free ferrite layers, co-fired with dielectric tapes, is identical to that of monolithic ferrite multilayers. This finding is an important step toward ferrite integration into complex LTCC multilayer architectures. KW - LTCC KW - Ferrite integration KW - Multilayer KW - Sintering PY - 2016 DO - https://doi.org/10.1016/j.jeurceramsoc.2016.02.016 SN - 0955-2219 VL - 36 IS - 8 SP - 1931 EP - 1937 PB - Elsevier Ltd. CY - Oxford, UK AN - OPUS4-36001 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni A1 - Fritsch, Tobias A1 - Schröder, Jakob A1 - Mishurova, Tatiana A1 - Ulbricht, Alexander A1 - Evans, Alexander A1 - Serrano-Munoz, Itziar T1 - How to experimentally determine residual stress in AM structures N2 - The experimental determination of residual stress becomes more complicated with increasing complexity of the structures investigated. Unlike the conventional and most of the additive manufacturing (AM) fabrication techniques, laser powder bed fusion (PBF-LB) allows the production of complex structures without any additional manufacturing step. However, due to the extremely localized melting and solidification, internal stress-induced deformation and cracks are often observed. In the best case, significant residual stress is retained in the final structures as a footprint of the internal stress during manufacturing. Here we report solutions to the most prevalent challenges when dealing with the diffraction-based determination of residual stress in AM structures, in particular the choice of the correct diffraction elastic constants. We show that for Nickel-based alloys, the diffraction elastic constants of AM material significantly deviate from their conventional counterparts. Furthermore, measurement strategies to overcome the hurdles appearing when applying diffraction-based techniques to complex-shaped lattice structures are presented: a) proper sample alignment within the beam, b) the proper determination of the residual stress field in a representative part of the structure (i.e., with an engineering meaning). Beyond the principal stress magnitude, the principal direcions of residual stress are discussed for different geometries and scan strategies, as they are relevent for failure criteria. We show that the RS in the lattice struts can be considered to be uniaxial and to follow the orientation of the strut, while the RS in the lattice knots is more hydrostatic. Additionally, we show that strain measurements in at least seven independent directions are necessary for the correct estimation of the principal stress directions. The measurement directions should be chosen according to the sample geometry and to an informed choice on the possible strain field (i.e., reflecting the scan strategy). We finally show that if the most prominent direction is not measured, the error in the calculated stress magnitude increases in such a manner that no reliable assessment of RS state can be made. T2 - Additive 2024 CY - Berlin, Germany DA - 12.06.2024 KW - Neutron Diffraction KW - Residual Stress KW - X-ray Computed Tomography KW - Additive Manufacturing KW - Lattice Structure KW - Inconel PY - 2024 AN - OPUS4-60423 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evans, Alexander T1 - Determingpeak tensile residual stresses in laser powder bed fusion using diffraction based analysis N2 - Laser powder bed fusion (PBF-LB) metal additive manufacturing process is well known to generate large residual stresses in a range of alloys due to the complex and localized thermal cycles. In general, these residual stresses are considered deleterious during manufacturing and subsequent service operation. In several alloy classes including austenitic stainless steels and nickel alloys, tensile residual stresses are generated with magnitudes equal to the yield strength of the processed material depending on geometry and process parameters, which can be located at surfaces/subsurface of a built structure. Knowledge of the magnitude and location of these peak tensile residual stresses is crucial for optimizing in-process or post process mitigation strategies, validating process models, and for consideration in structural integrity assessments. Several diffraction-based approaches have been demonstrated to characterize the magnitude and location of the maximum tensile residual stresses. These approaches include laboratory X-ray diffraction with electrolytic layer removal, energy dispersive synchrotron diffraction and neutron diffraction onPBF-LB prisms of several alloys, resolving the position and magnitude of the peak tensile residual stress. This work provides important considerations when determining these peak tensile residual stresses in newly developed alloys,novel processing strategies and when using more standard residual stress analysis methods. T2 - Alloys for Additive Manufacturing (AAMS) 2025 CY - Neuchâtel, Switzerland DA - 03.09.2025 KW - Residual stress KW - Diffraction KW - AGIL KW - Laser powder bed fusion KW - MANUFACT PY - 2025 AN - OPUS4-64134 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Buljak, V. T1 - Modeling of elastic modulus evolution in porous ceramics due to thermally induced cracking N2 - Within polycrystalline porous ceramics used in automotive applications as diesel particulate filters, it is evidenced that during cooling from firing temperature micro cracks are gradually formed. The cracks are formed as a consequence of strong thermal anisotropy of grains. Typically these micro cracks are granting better thermal shock resistance, with respect to dense materials, but reduce stiffness. The reduction can be quantified by measuring the drop in elastic properties of bulk material which, depending on the level of porosity, can decrease even by 50% with respect to its value at high temperature. It is further observed that upon subsequent heating these cracks are closing and partially or totally healing at very high temperatures. Such peculiar behavior results in partial or complete recovery of the elastic properties of bulk material upon completing one thermal cycle. Despite its evident practical application, still there is no constitutive description of this phenomenon, capable of predicting the evolution of Young's modulus as a function of temperature history. For reliable numerical simulation of this phenomenon, it is required to model fracture. To model inter-crystalline fracture, an effective strategy is to use cohesive elements, since crack patterns are a priori known. Major limitation of this approach is that the cohesive elements already implemented within commercial codes cannot take into account crack healing upon subsequent heating. In this study new cohesive element is developed and numerically implemented within ABAQUS commercial finite element code, capable to model crack opening, closing and healing. Further on, a computer code is generated to build numerical model of porous ceramic specimens that takes into account experimentally measured crystallographic orientation and porosity, and models the microstructure by using Voronoi polygons. The developed numerical tools serve as a framework for more realistic simulations, required to study the hysteresis in elastic properties within porous ceramics provoked by thermal cyclic. In a subsequent phase, an inverse analysis procedure is developed, in which macroscopic properties are used to calibrate parameters entering into micro crack model. The approach is centered on a minimization of a discrepancy function designed to quantify the difference between experimentally measured quantities and their computed counterpart. The model is calibrated on the basis of experimental data regarding the drop of bulk Young's modulus with decrease of temperature. Developed procedure is tested with porous cordierite sample, and obtained results are quit promising despite the current limitation of using only two-dimensional model. T2 - European Ceramic Society Conference 2019 CY - Turin, Italy DA - 16.06.2019 KW - Microcracking KW - Cordierite KW - Inverse Problems KW - Finite elements KW - Cohesive Elements KW - Young's modulus PY - 2019 AN - OPUS4-48926 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mieller, Björn T1 - Design and fabrication of ceramic springs N2 - Ceramic springs offer versatile possibilities for load bearing or sensor applications in challenging environments. Although it may appear unexpected, a wide range of spring constants can be implemented by material selection and especially by the design of the spring. Based on a rectangular cross-section of the windings, it is possible to design a spring geometry that generates the desired spring constant simply by choosing appropriate diameter, height, widths, and number of windings. In a recent research project the calculation of helical compression springs made of rectangular steel (German standard DIN 2090) was applied for the design of ceramic springs. A manufacturing technology has been worked out to fabricate such springs from hollow cylinders of several highly dense technical ceramics by milling. Ceramic springs with precise rectangular section, without edge damage, and mean surface roughness smaller than 0.2 µm were produced after parameter optimization. Tolerances of less than 10 µm were achieved regarding spring diameter, height, and width of cross section. It is shown that the calculations outlined in the standard are valid for a variety of ceramic materials as well. Demonstrator springs with a wide range of spring constants have been fabricated, including zirconia springs with 0.02 N/mm, alumina springs with 1 N/mm and Si3N4 springs with 5 N/mm. A reproducibility study of six zirconia springs with a constant of 0.3 N/mm showed a relative difference in spring constants of less than +/- 1 %. This combination of a valid calculation approach for spring geometry and a reliable manufacturing technology allows for purposeful development and fabrication of ceramic springs with precise mechanical properties and superior chemical stability. T2 - EUROMAT 2019 CY - Stockholm, Sweden DA - 01.09.2019 KW - Ceramic spring KW - Hard machining KW - Spring constant PY - 2019 AN - OPUS4-48870 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thiede, Tobias T1 - Computertomographische Analyse der strukturellen Integrität von filigranen SLM-gefertigten IN625-Bauteilen N2 - Die Schicht-für-Schicht additive Fertigung (AM) in Form des selektiven Laser- bzw. Elektronenstrahlschmelzens (SLM und EBM) bietet einerseits Vorteile bezüglich des Probendesigns, andererseits sind strukturelle Abweichungen von der nominellen Morphologie unvermeidbar. Beispielsweise führt das Abkühlen des fertigen Bauteils zu verringerten Abmessungen und angeschmolzene Pulverpartikel sorgen für unregelmäßige Oberflächen mit nicht vernachlässigbaren Rauigkeiten. Im Fokus dieser Arbeit steht die computertomographische (CT) Untersuchung von IN625 Pulver und den daraus SLM-gefertigten Streben, Einheitszellen und Gitterstrukturen. Mit Hilfe von Synchrotron – CT konnte das IN625 Pulver mit einer Voxelgröße von 0,5µm untersucht werden. Für die Untersuchung der daraus gefertigten verschiedenen Probengemetrien wurde Labor CT genutzt. 6 mm lange Streben variierten im Aufbauwinkel von 40° bis 90°. Der Unterschied zwischen Unter- und Oberseite während der Fertigung wird sowohl bei Porenverteilung als auch bei der Oberflächenrauigkeit deutlich. Ein Vergleich der Strebenabmessungen für die nominalen Durchmesser von 0,5 mm bis 3 mm zwischen CT and GOM zeigte keine signifikanten Differenzen. Vier dieser Streben wurden zu einer bbc Einheitszelle zusammengefügt, welche sich wiederum zu den Gitterstrukturen ergänzen. An einem Gitterwürfel (3x3x3 Einheitszellen) wurden In-Situ (Druck) CT bis 5kN durchgeführt. Mit einer Kraft von etwa 3kN erreichen wir den plastischen Bereich und beobachten zudem Strebenverzug. Außerdem wurde ein Vergleich zu den CAD-Files wurde genutzt um einen möglichen Verzug während der Fertigung beurteilen zu können. Dafür wurden 4x4x4 cm³ Gitterstrukturen gebaut und evaluiert. Mit diesen CT Messungen bestätigen wir eine signifikante Schrumpfung, die Bereits während der Fertigung berücksichtigt werden muss. T2 - Symposium Zerstörungsfreie Materialcharakterisierung CY - Berlin, Germany DA - 28.11.2017 KW - Additive Fertigung KW - Computertomographie KW - SLM KW - IN 625 KW - Gitterstrukturen KW - Pulver PY - 2017 AN - OPUS4-43223 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mieller, Björn T1 - Evaluation of a multi-purpose measurement cell for standardized volume resistivity measurements at high temperatures N2 - The ProboStat is a multi-purpose measurement cell suitable for various electrical and physical measurements under different atmospheres and at high temperatures. Disc and bar shaped samples are sandwiched between platinum electrodes at the top of the tubular cell. The gas tight assembly can be inserted into a furnace. Different gases can be flushed through the tube. For this study, a ProboStat was adapted to measure volume resistivity of ceramic insulators at high temperatures according to standards. The standardized measurement of volume resistivity of ceramic insulators requires the consideration of many specifications including sample diameter, thickness, electrode design, and the proportion of these characteristics. Measurements are ideally performed in a state of dielectric equilibrium. The time-related slope of resistivity of a specific sample follows a power function. Thus, care must be taken when choosing a charge time or defining the duration of a measurement. As fringing of the guarded electrode occurs under high voltage, the effective electrode area for evaluation of the results should be corrected with respect to sample thickness and electrode design. The demands of effective standards on sample geometry and electrode design are stricter for room temperature measurements than for high temperature measurements. To perform high temperature measurements on ceramic samples that also fulfill the demands on room temperature measurements, a ProboStat was equipped with a dedicated large sample setup for discs with diameters of up to 60 mm. The volume resistivity of different alumina samples was first measured at room temperature in a standard test fixture and then compared to results obtained with the ProboStat. All measurements were performed for at least 100 min using a 26 mm guarded electrode. High temperature measurements at 500 °C were performed using the same samples. Room temperature values obtained with the standard test fixture are in the order of 10^17 Ohm·cm. The quantitative effect of electrode area correction is presented. Practical issues related to the use of the multi-purpose cell are addressed. These include electrode material selection, application of electrodes, and compensation of leakage currents. High temperature results of volume resistivity of the different alumina samples are presented. The validity is discussed with respect to the suitability of the multi-purpose cell for such measurements. T2 - XVI Conference and Exhibition of the European Ceramic Society (ECerS 2019) CY - Torino, Italy DA - 16.06.2019 KW - ceramics KW - alumina KW - volume resistivity PY - 2019 AN - OPUS4-48270 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishurova, Tatiana T1 - Evaluation of fiber orientation in a composite and its effect on material behavior N2 - The reinforcement of concrete with polymer fibers provides resistance to crack formation. The orientation distribution of these fibers has a significant influence on the mechanical behavior of the material. To optimize material performance, micromechanical models that are capable of making accurate predictions of the mechanical behavior of composite materials are needed. These models must be calibrated using experimental results from microstructural characterization. For the fiber orientation distribution analysis in the present study, computed tomography (CT) data were used to evaluate the properties of a fiber-reinforced cement mortar. The results have indicated that the fibers in this material have highly anisotropic orientation characteristics and that there is a clear tendency for the polymer fibers to agglomerate during mixing and casting. The incorporation of this experimental data into micromechanical models will increase the accuracy of those models for material simulation and optimization. T2 - iCT 2017 CY - Leuven, Belgium DA - 07.02.2017 KW - Computed tomography KW - Fibre reinforced concrete KW - Orinentation distribution PY - 2017 AN - OPUS4-39137 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishurova, Tatiana T1 - New aspects about the search for the most relevant parameters optimizing SLM materials N2 - Using non-optimum combination of manufacturing parameters in selective laser melting (SLM) may lead to reduction of quality of component: defects generation, distortion of geometry and even cracking. Usually, the optimization of parameters is performed by changing volumetric energy density (Ev) and selecting parameters giving low porosity values. However, not only low porosity but also stable microstructure and low residual stresses will help to achieve advanced mechanical behavior of the component. In present work, we investigated cuboid-shaped Ti-6Al-4V samples produced with different manufacturing parameters. The parameters leading to the same Ev were considered as well as parameters which are not included in Ev. Residual stresses in subsurface region were investigated by synchrotron X-ray diffraction, which allows to penetrate around 100 µm from the surface therefore overcome the problem of high roughness of SLM components without additional sample preparation. Only tensile stresses were found along the building direction, that can play critical role especially during cyclic loading. The pore shape and spatial distribution obtained by computed tomography varied for samples produced with the same Ev. However, by using some process parameters it was possible to decrease residual stresses and obtain uniform α+β Ti microstructure and relatively low porosity. Additionally, it was found that not included in Ev (e.g., base plate position, focus distance) should be considered as additional manufacturing parameters during SLM process. T2 - ESIAM 2019 CY - Trondheim, Norway DA - 09.09.2019 KW - Additive manufacturing KW - Computed tomography KW - Residual stress PY - 2019 AN - OPUS4-49216 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mieller, Björn T1 - Electrode area dependence of dielectric breakdown strength N2 - Dielectric breakdown of ceramics is widely believed to originate from microstructural defects. Still, there is no commonly accepted model for the origin and process of dielectric failure that covers all observed phenomena and dependencies. In analogy to mechanical strength, the Weibull distribution is commonly used to evaluate dielectric strength data. This works well for a given group of specimens with constant geometry. But unlike mechanical strength, dielectric strength scales with the inverse square root of sample thickness. This cannot be explained by the classic Weibull concept. The Griffith type energy release rate model of dielectric breakdown proposed by Schneider is based on space charge injection and conducting filaments from the sample surface. This model incorporates the distinct thickness dependence and the pronounced influence of surface defects. Based on this model and the classic Weibull probability of failure, Schneider’s group theoretically derived a probability of breakdown that predicts an increase of failure probability with increasing electrode area. In our study we tested this model with dielectric strength data measured on dense alumina samples using different electrode areas. Weibull modulus and characteristic dielectric strength (scale parameter) were determined for a set of measurements using small electrodes. These values were used to calculate the failure probability under large electrodes according to the model. The calculated data excellently fits the measured values. Thus, our experiments substantiate the assumptions made in the breakdown model and the significance of surface defects for dielectric failure. T2 - 94. DKG Jahrestagung CY - Leoben, Austria DA - 05.05.2019 KW - Dielectric strength KW - Breakdown strength KW - Ceramics PY - 2019 AN - OPUS4-48015 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Röntgen Bildgebende Absorptions- und Refraktionsverfahren zur Charakterisierung keramischer Werkstoffe N2 - Wir präsentieren Labor- und Synchrotron-Röntgenrefraktionstechniken, wie sie an der BAM implementiert sind. Wir zeigen, dass die Labor-Röntgenrefraktionstopographie (XRRT) und die Synchrotron-Röntgenrefraktionsradiographie (SRRR) außergewöhnliche Werkzeuge zur Untersuchung von Schädigungen und inneren Defekten (Poren, Mikrorisse) in leichten Materialien wie Keramiken und Kompositen sind. Tatsächlich nutzen diese Techniken den an Grenzflächen auftretenden Röntgenbrechungseffekt aus, um den Kontrast zwischen dem (schwach absorbierenden) Objekt und dem Hintergrund zu erhöhen. Dies ermöglicht die Erkennung sehr kleiner Objekte (sogar bis zu 1 nm Rissöffnung) und die Quantifizierung ihrer spezifischen Oberfläche, die mit ihrem Einfluss auf die Materialeigenschaften korreliert. Wir zeigen die folgenden Anwendungen: a) Quantifizierung der Faserentbindung in laminaten Epoxid-Kohlenstoff-Verbundwerkstoffen; b) Mapping der Porengröße in gesinterten Keramiken; c) Eindringstiefe von Aschen in Keramikschutzschichten; d) Quantifizierung der Porenorientierung in Diesel Partikelfiltern; e) 3D-Darstellung von Makrorissen und Faserentbindung in Verbundwerkstoffen auf Ti-Basis für Anwendungen in der Luft- und Raumfahrt (unter Verwendung von Röntgenrefraktionstomographie). T2 - IAK Keramikbearbeitung CY - Online meeting DA - 22.10.2021 KW - Röntgenrefraktion KW - Leichtbau KW - Keramiken KW - Poren KW - Risse PY - 2021 AN - OPUS4-54069 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mieller, Björn T1 - In-situ measurement of thickness shrinkage during pressure-assisted sintering of low temperature co-fired ceramics N2 - Shrinkage measurement of miniaturized low temperature co-fired ceramics (LTCC) samples under load typically leads to a collapsing of the sample due to the softening of the glassy phase, which hampers the characterization of shrinkage up to full densification. In practical sintering processes in contrast, LTCC panels are sintered under axial loads of up to 1 MPa without lateral shrinkage or collapsing of the structure. To characterize the shrinkage behavior during such processes, a measurement setup was developed, which allows for in-situ thickness shrinkage measurements of practical, large LTCC panels during pressure-assisted sintering in a sintering press. Using this setup, the shrinkage behavior of two commercial LTCC tapes (GreenTape 951 and Ceramtape GC) has been measured under loads of up to 1 MPa. No crushing of the specimens was observed and reproducible characterization of shrinkage up to full densification has been performed. Based on comparisons to thermomechanical analyzer measurements in this and other studies, it is concluded that the in-situ approach is much better suited for shrinkage characterization of LTCC under load. T2 - 92. DKG Jahrestagung CY - Berlin, Germany DA - 19.03.2017 KW - Shrinkage KW - Low temperature KW - Sinter/sintering PY - 2017 AN - OPUS4-39563 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thiede, Tobias T1 - An assessment of bulk residual stress in selective laser melted Inconel 718 N2 - Having been introduced almost two decades ago, Additive Manufacturing (AM) of metals has become industrially viable for a large variety of applications, including aerospace, automotive and medicine. Powder bed techniques such as Selective Laser Melting (SLM) based on layer-by-layer deposition and laser melt enable numerous degrees of freedom for the geometrical design. Developing during the manufacturing process, residual stresses may limit the application of SLM parts by reducing the load bearing capacity as well as induce unwanted distortion depending on the boundary conditions specified in manufacturing. The residual stress distribution in IN718 elongated prisms produced by SLM was studied non-destructively by means of neutron (bulk) and laboratory X-ray (surface) diffraction. The samples with different scanning strategies, i.e. hatching length, were measured in as-build condition (on a build plate) and after removal from the build plate. The absolute values of all stress components decreased after removal from the build plate. Together with surface scan utilizing a coordinate-measuring machine (CMM), it is possible to link the stress release to the sample distortion. Obtained results indicated different residual stress states for each of the transversal, longitudinal and normal component depending on the thermal gradient in the respective direction. T2 - VAMAS - Workshop CY - BAM, Berlin, Germany DA - 25.06.2018 KW - Additive manufacturing KW - Neutron diffraction KW - Ressidual stress PY - 2018 AN - OPUS4-45762 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krankenhagen, Rainer A1 - Chaudhuri, Somsubhro A1 - Pittner, Andreas A1 - Winterkorn, Rene A1 - de Finis, Rosa A1 - Palumbo, Davide A1 - Galietti, Umberto T1 - Thermographic investigation of the anisotropic behaviour of additively manufactured AISI316 steel using DED-Arc N2 - Additive manufacturing is one of the most promising techniques for industrial production and maintenance, but the specifics of the layered structure must be considered. The Direct Energy Deposition-Arc process enables relatively high deposition rates, which is favourable for larger components. For this study, specimens with different orientations were prepared from one AISI316 steel block – parallel and orthogonal to the deposition plane. Quasistatic tensile loading tests were carried out, monitored by an infrared camera. The obtained surface temperature maps revealed structural differences between both orientations. The consideration of surface temperature transients yields more details about the behaviour of the material under tensile loading than the conventional stress-strain-curve. These preliminary investigations were supplemented by thermographic fatigue trials. Although the anisotropy was also observed during fatigue loading the fatigue behaviour in general was the same, at least for both inspected specimens. The presented results demonstrate the abilities and the potential of thermographic techniques for tensile tests. T2 - 17th Quantitative Infrared Thermography Conference CY - Bologna, Italy DA - 07.07.2025 KW - Thermoelastic effect KW - Wire-arc-additive manufacturing KW - thermal stress analysis KW - fatigue testing PY - 2026 DO - https://doi.org/10.21611/qirt-2024-029 SP - 1 EP - 8 AN - OPUS4-65372 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bruno, Giovanni A1 - Kachanov, Mark T1 - Microstructure-property connections for porous ceramics: The possibilities offered by micromechanics N2 - Microstructure of porous ceramics is highly “irregular”: it comprises pores and microcracks of diverse shapes and orientations. This makes their quantitative modeling challenging, and one often resorts to empirical relations containing Fitting Parameters and having somewhat uncertain range of applicability. We review the substantial progress made in modeling of “irregular” microstructures that does not seem to have been sufficiently utilized in the context of ceramics. We discuss the possibilities offered by micromechanics in developing microstructure–property relations for porous microcracked ceramics. After an overview of relevant micromechanics topics, we focus on several issues of specific interest for ceramics: nonlinear stress–strain behavior, effective elastic properties, and thermally induced microcracking. We discuss extraction of microscale Parameters (such as strength of the intergranular cohesion, density of cracks and pores, etc.) from macroscopic data and identify the extent of uncertainty in this process. We also argue that there is no quantitative correlation between fracturing process and the loss of elastic stiffness. KW - Ceramics KW - Microcracking KW - Pores KW - Microstructure KW - Micromechanics KW - Intergranular strength KW - Nonlinearity KW - Stress– strain curves PY - 2016 DO - https://doi.org/10.1111/jace.14624 SN - 0002-7820 SN - 1551-2916 VL - 99 IS - 12 SP - 3829 EP - 3852 AN - OPUS4-39355 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mieller, Björn A1 - Rabe, Torsten T1 - Structuring of LTCC substrates by a combination of pressure-assisted sintering and hot-embossing N2 - A novel technology for the structuring of LTCC surfaces is introduced. The material is shaped in a zero-shrinkage process by embossing a glassy carbon mold into the softened LTCC directly after termination of the shrinkage. Three commercially available LTCC compositions (Ceramtape GC, Heratape CT707, and DP951) were tested. Diverse raised and lowered structures including rings, grids, and characters were fabricated. Different material behavior was observed for the tested compositions. Promising results were achieved with Ceramtape GC. Embossing of precise, 40 µm deep circular cavities and 50 µm high raised characters is demonstrated. Processing of 100 × 100 mm² substrates is possible. DP951 showed very good moldability, but also unwanted material displacement due to evaporating lead. A high displacement capacity but uneven heights of embossed structures were observed on CT707 samples. SEM investigations proved the precise transfer of surface contours from the mold to the LTCC. Thereby, the high potential of the hot-embossing process for micro-patterning of LTCC is illustrated. T2 - 11th International Conference and Exhibition on Ceramic Interconnects and Ceramic Microsystem Technologies (CICMT 2015) CY - Dresden, Germany DA - 20.04.2015 KW - LTCC KW - Glass-like carbon PY - 2015 DO - https://doi.org/10.4071/CICMT-THA24 SN - 2380-4491 VL - 2015 IS - CICMT SP - 000297 EP - 000303 AN - OPUS4-40135 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Absorbtion and Refraction Techniques: Characterization and Non-Destructive Testing of Additively Manufactured Materials N2 - The combination of tomographic, microstructural data with other experimental techniques and with modeling is paramount, if we want to extract the maximum amount of information on material and component properties. In particular, quantitative image analysis, statistical approaches, direct discretization of tomographic reconstructions represent concrete possibilities to extend the power of the tomographic 3D representation to insights into the material and component performance. This logic thread holds equally for industrial and academic research, and valorizes expensive experiments such as those carried out at synchrotron sources, which cannot be daily repeated. I will show a few examples of possible use of X-ray tomographic data for quantitative assessment of damage evolution and microstructural properties, as well as for non-destructive testing. Examples of micro-structured inhomogeneous materials will be given, such as Composites, Ceramics, Concrete, and Additively manufactured parts. I will also show how X-ray refraction computed tomography (CT) can be highly complementary to classic absorption CT, being sensitive to internal interfaces. T2 - c-Kolloquium an dem FRM II Reaktor CY - Munich, Germany DA - 29.07.2016 KW - Computertomographie KW - Metrologie KW - 3D Mikrostruktur KW - Zerstörungsfreie Prüfung KW - Röntgenrefraktion KW - TF Material KW - Analytical Science PY - 2015 AN - OPUS4-38827 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fritsch, Tobias T1 - 3D Analysis of Powder for Laser Beam Melting by Synchrotron X-ray CT N2 - Additive Manufacturing (AM) in terms of laser powder-bed fusion (L-PBF) offers new prospects regarding the design of parts and enables therefore the production of complex structures. The quality of the feedstock material receives increasing attention, as it depicts the first part of the L-PBF process chain. The powder quality control in terms of flowability and powder bed packing density is therefore mandatory. In this work, a workflow for quantitative 3D powder analysis in terms of particle size, particle shape, particle porosity, inter-particle distance and packing density was established. Synchrotron computed tomography (CT) was used to correlate the packing density with the particle size and particle shape for three different powder batches. The polydisperse particle size distribution (PSD) was transformed into a statistically equivalent bidisperse PSD. The ratio of the small and large particles helped to understand the powder particle packing density. While the particle shape had a neglectable influence, the particle size distribution was identified as major contributor for the packing density. T2 - AM- Workshop BAM CY - Online meeting DA - 20.04.2021 KW - Additive manufacturing KW - Laser powder bed fusion KW - Powder KW - Particle size distribution KW - Packing density PY - 2021 AN - OPUS4-53477 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishurova, Tatiana T1 - Failure Mechanisms Investigation by Means of in-situ Synchrotron Computed Tomography in Aluminum MMC-based Alloy Tailored for Additive Manufacturing (AM) N2 - Most of the Al alloys used in additive manufacturing (AM), in particular Laser Powder Bed Fusion (LPBF), do not exceed a strength of 200 MPa, whereas conventionally high-performance alloys exhibit strengths exceeding 400 MPa. The availability of such Al alloys in AM is limited due to difficulties in printability, requiring synergetic material and AM process development to satisfy harsh processing conditions during LPBF [1]. One approach is the addition of reinforcement to the based powder, allowing tailoring composition and properties of a Metal Matrix Composite (MMC) by AM. Still, the effect of the reinforcement on the resulting mechanical properties must be studied to understand the performance and limits of the newly developed material. The goal of this work was to investigate the failure mechanism of LPBF Al-based MMC material using in-situ Synchrotron X-ray Computed Tomography (SXCT) during mechanical testing. T2 - International conference on tomography of material and structures CY - Grenoble, France DA - 27.06.2022 KW - Additive manufacturing KW - Laser powder bed fusion KW - Al alloy KW - MMC PY - 2022 AN - OPUS4-55228 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thiede, Tobias T1 - In-situ compression CT on additively manufactured IN 625 lattice structures N2 - The layer-by-layer Additive Manufacturing (AM) by means of Selective Laser Melting (SLM) offers many prospects regarding the design of a part used in aeroplane components and gas turbines. However, structural deviations from the nominal morphology are unavoidable. The cooling of the finished part leads to shrinkage and a high surface roughness is induced by attached powder particles affecting the part volume too. The integrity and load-bearing capacity of a SLM produced lattice structure (see Fig.1) has been investigated by means of in-situ X-ray computed tomography during compression. The lattice structure was compressed by 10 % in height with an applied maximum force of 5 kN. Additionally, a single strut has been investigated ex-situ as a component of the lattice structure. With the higher resolution achieved on the single strut, the pore distribution (size and location) as well as the surface roughness were assessed. One of the main results coming from the in-situ analysis was that the nodes were identified as the weakest points in the lattice structure. T2 - iCT 2018 CY - Wels, Austria DA - 06.02.2018 KW - Additive manufacturing KW - Selective laser melting KW - Computed tomography KW - Lattice structure KW - In-situ compression CT KW - IN 625 PY - 2018 AN - OPUS4-44516 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sprengel, Maximilian T1 - Insight into the residual stress formation in additively manufactured austenitic steel 316l N2 - Overview of residual stresses in austenitic stainless steel 316l manufactured by laser baser powder bed fusion and determined via x-ray and neutron diffraction T2 - Doktorandenseminar der Otto-von-Guericke Universität CY - Magdeburg, Germany DA - 28.11.2019 KW - Additive Manufacturing KW - Residual Stress KW - Neutron Diffraction KW - 316L PY - 2019 AN - OPUS4-49850 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Organic Surface Modification and Analysis of Titania Nanoparticles for Self-Assembly in Multiple Layers N2 - The characteristics of TiO2 coatings can greatly influence their final performance in large-scale applications. In the present study self-assembly of TiO2 nanoparticles (NPs) in multiple layers was selected as a deposition procedure on various substrates. For this, the main prerequisite constitutes the surface modification of both NPs and substrate with e.g. silane coupling agents. A set of functionalized TiO2 NPs has been produced by reaction with either (3- aminopropyl)triethoxysilane (APTES) or (3-aminopropyl)phosphonic acid (APPA) to functionalize the NP surface with free amino-groups. Then, the complementary functionalized NP set can be obtained from an aliquot of the first one, through the conversion of free surface amino-groups to aldehydes by reaction with glutaraldehyde (GA). Several types of TiO2 NPs differing in size, shape and specific surface area have been functionalized. FTIR, TGA, SEM/EDS, XPS, Auger electron spectroscopy (AES) and ToF-SIMS analyses have been carried out to evaluate the degree of functionalization, all the analytical methods employed demonstrating successful functionalization of TiO2 NP surface with APTES or APPA and GA. T2 - European Conference on Applications of Surface and Interface Analysis ECASIA 2019 CY - Dresden, Germany DA - 15.09.2019 KW - TiO2 KW - Layer-by-layer deposition KW - Surface functionalization KW - P25 KW - Surface characterization PY - 2019 AN - OPUS4-49279 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN ED - Hennecke, M. ED - Skrotzki, Birgit T1 - Hütte Band 2: Grundlagen des Maschinenbaus und ergänzende Fächer für Ingenieure N2 - Die HÜTTE ist ein Kompendium und Nachschlagewerk für unterschiedliche Aufgabenstellungen. Durch Kombination der Einzeldisziplinen dieses Wissenskreises kann das multidisziplinäre Grundwissen für die verschiedenen Technikbereiche und Ingenieuraufgaben zusammengestellt werden. Die HÜTTE enthält in drei Bänden - orientiert am Stand von Wissenschaft und Technik und den Lehrplänen der Technischen Universitäten und Hochschulen - die Grundlagen des Ingenieurwissens. Band 2 enthält die Grundlagen des Maschinenbaus und ergänzende Fächer. KW - Grundlagen des Maschinenbaus PY - 2022 SN - 978-3-662-64371-6 DO - https://doi.org/10.1007/978-3-662-64372-3 SN - 2522-8188 SP - 1 EP - 967 PB - Springer Vieweg CY - Berlin ET - 35 AN - OPUS4-55740 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Liaison Report ISO/TC 229 for ISO/TC 202 and vice-versa N2 - The liaison between the two ISO technical committees TC 229 Nanotechnologies and TC 202 Microbeam analysis, in both directions, is described in detail with highlight on the projects under developement since 2023 and which involve input/knowledge from ISO/TC 202. T2 - 31st Plenary Meeting of ISO/TC202 Microbeam Analysis CY - Tokio, Japan DA - 29.10.2024 KW - ISO TC 202 KW - ISO TC 229 KW - Standardisation KW - Nanotechnologies KW - Microbeam analysis PY - 2024 AN - OPUS4-61511 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radnik, Jörg T1 - Reliable, and reproducible physico-chemical data of nanomaterials for risk assessment N2 - Nanoforms with at least one dimension below 100 nm have an important part to play in more and more areas of our daily life. Therefore, risk assessment of these materials is becoming increasingly important. In this context, the European Chemical Agency (ECHA) considered eleven physico-chemical properties as relevant, of which the following six are essential for the registration: chemical composition, crystallinity, particle size, particle shape, surface chemistry and specific surface area. Four of these priority properties can be obtained with electron microscopy and surface analytics like XPS and ToF-SIMS. The reliability of this data must be ensured, especially for their use for grouping and read across approaches. On the other hand, the “reproducibility” crisis has revealed major shortcomings in the reliability of published data. In a case study, we show how the quality of the data can be ensured by using existing standards and protocols of each step in the workflow of sample characterization. As exemplary samples, two Al-coated TiO2 samples as nanopowders were selected from the JRC repository, capped either with a hydrophilic or a hydrophobic organic ultrathin shell. SEM results provided the size and shape of the nanoparticles, a first overview about the composition was obtained with EDS. XPS and ToF-SIMS supplied the surface chemistry, especially information about the shell and the coating of the particles. Standards and protocols of all steps of the analytical workflow including preparation and data reduction are discussed regarding reliable and reproducible data. Additionally, uncertainties for the different steps are specified. Only such a detailed description of all these factors allows a comprehensive physico-chemical characterization of the nanoparticles with understanding of their potential risk assessment. T2 - ECASIA 2022 CY - Limerick, Ireland DA - 29.05.2022 KW - Reference data KW - Risk assessment KW - Nanomaterials KW - Titania PY - 2022 AN - OPUS4-54961 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - VAMAS TWA 37 - Quantitative Microstructural Analysis & Liaison with ISO/TC 202 Microbeam Analysis, Liaison with ISO N2 - The progress in activities on Microbeam Analysis under VAMAS/TWA 37 is reviewed. Particularly the liaison with the new projects within the ISO technical committee TC 202 is presented and discussed with respect to the possibility of identifying and launching related VAMAS projects. Need of more promotion for the engagement of more participants from industry and academia at national, European and international level is highlighted. Also, the competition with the other technical working areas (on 'nano' or materials-related) is critically discussed. Further, a short overview of the VAMAS areas of activities is given where Germany is involved. T2 - Versailles Project on Advanced Materials and Standards (VAMAS) 46th Steering Committee Meeting CY - Online meeting DA - 08.09.2021 KW - VAMAS KW - Nanoparticles KW - Standardisation KW - Inter-laboratory comparison KW - ISO/TC 202 KW - ISO/TC 229 KW - ISO/TC 201 KW - Microstructure KW - EBSD PY - 2021 UR - http://www.vamas.org/twa/ AN - OPUS4-53237 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radnik, Jörg T1 - VAMAS ILC of functionalized Graphene by XPS and Graphene Oxide by SEM N2 - The ideas of the planned VAMAS interlaboratory comparisons of functionalized graphene and graphene oxide are presented. T2 - Stakeholder Advisory Board ISO-G-Scope CY - Online meeting DA - 12.01.2022 KW - Graphene KW - XPS KW - SEM PY - 2022 AN - OPUS4-54375 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Hodoroaba, Vasile-Dan A1 - Fagan, J. T1 - Contributors invited for two studies on concentration of bimodal silica nanoparticle and bipyramidal titania N2 - International standardisation network VAMAS is calling for participants in two studies on the measurement of (relative) number concentration of bimodal silica nanoparticles including deposition from liquid suspension and the measurement of particle size and shape distribution of bipyramidal titania including deposition from liquid suspension. KW - Nanoparticles KW - VAMAS KW - Inter-laboratory comparison KW - TiO2 KW - SiO2 PY - 2021 UR - https://www.iom3.org/resource/contributors-invited-for-two-studies-on-concentration-of-bimodal-silica-nanoparticle-and-bipyramidal-titania.html SP - 1 EP - 2 PB - Institute of Materials, Minerals and Mining (IOM3) CY - London, UK AN - OPUS4-54410 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Hodoroaba, Vasile-Dan T1 - BAM reference data - EDS raw data of Al-coated titania nanoparticles (JRCNM62001a and JRCNM62002a) N2 - EDS spectra of Al-coated titania nanoparticles (JRCNM62001 and JRCNM62002a) provided by the JRC repository are provided. KW - EDS KW - Titania nanoparticles KW - BAM reference data PY - 2021 DO - https://doi.org/10.5281/zenodo.4986420 PB - Zenodo CY - Geneva AN - OPUS4-52833 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bennet, Francesca A1 - Hodoroaba, Vasile-Dan T1 - BAM reference data - SEM raw data for the particles size distribution of Al-coated titania nanoparticles (JRCNM62001a and JRCNM62002a) N2 - SEM raw images of Al-coated titania nanoparticles (JRCNM62001 and JRCNM62002a) provided by the JRC repository are provided together with the particle size distribution of the minimum Feret Diameter extracted from the given images. KW - SEM KW - Titania nanoparticles KW - Particle size distribution KW - BAM reference data PY - 2021 DO - https://doi.org/10.5281/zenodo.5007367 PB - Zenodo CY - Geneva AN - OPUS4-52836 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madbouly, Loay Akmal T1 - Chemical Analysis of Functionalized Graphene along the Production Chain N2 - Graphene has been commercialized for over a decade. It is usually used in the form of suspensions or inks. In this study, we analyze the starting material for commercial functionalized graphene (FG) solutions and inks as well as their starting material (FG powders) using X-ray photoelectron spectroscopy (XPS), scanning electron microscope (SEM), energy-dispersive X-Ray spectroscopy (EDX), time of flight secondary ion mass spectrometry (ToF-SIMS) and Auger electron spectroscopy (AES). Graphene was functionalized with fluorine, oxygen, ammonia, and carboxylic acid. Our results suggest a significant effect of water and commercial resins on the presence as well as the morphological behavior of graphene and associated functionalized group. For example, XPS analysis shows some significant differences between the solutions and the starting materials (powders). These changes can be explained by the location of the functionalization at the outer most surface as indicated by Chemello et al. T2 - MaterialsWeek 2024 CY - Limassol, Cyprus DA - 17.06.2024 KW - Functionalized graphene KW - Commercial graphene KW - Graphene inks PY - 2024 AN - OPUS4-60448 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Morphological and chemical analysis of mesoporous mixed IrOx-TiOy thin films as electrode materials N2 - Porous films play an important role particularly in energy applications like photovoltaics, electrolysis or batteries. Thin film properties such as thickness, chemical composition, crystallinity of the framework, and porosity define the activity of the porous films. The accurate morpho-chemical characterisation of mesoporous thin films is a challenging analytical task which requires the consideration of new analytical approaches based on the combination of data of different methods able to address the structure and chemical composition at the nanoscale. In this contribution we characterise thin mesoporous iridium-titanium mixed oxide film properties by Electron Probe Microanalysis (EPMA) with Energy-Dispersive X-ray Spectroscopy (EDS) at an SEM applied in a dedicated “thin film analysis” approach (1). Thus, the film mass deposition, film thickness and the film density can be determined. Further, by dividing the measured film density to an assumed (theoretical) metal oxide framework (skeletal) density, the thin film porosity can be extracted, too. In order to assess the homogeneity of the thin film properties like the chemical composition, Time-of-Flight Secondary Ion Mass Spectrometry (ToF-SIMS) and Auger Electron Spectrometry are applied in the depth profiling mode, so that possible in-depth gradients are detected. Lateral inhomogeneities in the chemical composition and structure of the thin mesoporous films are also identified by applying the same methods in the line-scan or mapping mode, which can be further combined with in-depth sputtering for 3D information. The role of the spatial resolution of the analytical methods considered, which can go down well below 100 nm, will be highlighted. T2 - 2024 Spring Meeting of the European Materials Research Society (E-MRS) CY - Strasbourg, France DA - 27.05.2024 KW - Mesoporous KW - Thin films KW - Iridium oxide KW - Titanium oxide KW - Thin film analysis KW - Porosity KW - SIMS KW - Auger electron spectroscopy PY - 2024 AN - OPUS4-60185 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radnik, Jörg T1 - Graphene Flagship - Achievements and the way forward N2 - The activities of the Graphene in the field of standardization will be summarized. The future activities of the Graphene Flagship CSA which was established recently will be presented with the focus on future challenges in standardization and regulation of graphene and other 2D materials. T2 - Harmonisation & Standardisation of Test Methods for Nano- and Advanced Materials CY - Online meeting DA - 22.11.2023 KW - 2D materials KW - Regulation KW - Standardization PY - 2023 UR - https://macrame-project.eu/macrame-meetings-workshops/ws_hamonisation_standardisation_2023/ AN - OPUS4-59497 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Matthews, Lauren T1 - Breaking the Wall of Rapid Diagnostics N2 - In this short presentation the diagnostics, biomarkers and analysis are interrelated. The specificity and sensitivity of the DNA structures as well as the high-throughput option of the nanopore sensing are discussed. T2 - Falling Walls Lab Berlin-Adlershof CY - Berlin, Germany DA - 21.09.2023 KW - Nanopipettes KW - Sensing KW - Diagnosis KW - DNA structures PY - 2023 AN - OPUS4-60450 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Salzmann, Christoph A1 - Pellegrino, Francesco A1 - Hodoroaba, Vasile-Dan T1 - STEM-in-SEM versus SE-InLens-type-SEM as a Reliable Analytical Pair-Tool for Measurement of Nanoparticle Size and Shape Distribution N2 - Following points are addressed in this contribution: Advantages of correlative analysis in electron microscopy; Measurement principle of the different electron microscopy modes used; Presentation of the nanomaterials used for this study; Role of sample preparation; and, with particular description, the Sequence kV-variation with InLens SE & transmission SEM detection of the same field-of-view. KW - Nanoparticles KW - Electron microscopy KW - Metrology KW - Particle size distribution PY - 2024 DO - https://doi.org/10.1093/mam/ozae044.308 VL - 30 IS - Supplement_1 SP - 650 EP - 651 PB - Oxford University Press (OUP) AN - OPUS4-61042 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Report VAMAS/TWA 37 "Quantitative Microstructural Analysis" & Liaison with ISO/TC 202 "Microbeam Analysis" N2 - The progress in activities on Quantitative MicroStructural Analysis under VAMAS/TWA 37 is reviewed. Particularly the liaison with the new projects within the ISO technical committee TC 202 Microbeam Analysis is presented and discussed with respect to the identification and launching corresponding VAMAS projects. The ongoing projects "Development of guidelines for reproducible TEM specimen preparation by FIB processing", "Measurement of dislocation density in metallic materials by Transmission Electron Microscope (TEM)", "Repeatability of high angular resolution electron backscatter diffraction (HR-EBSD) analysis for elastic strain measurements", and "Measurement of grain size and distribution of nanocrystalline nickel by using Transmission Kikuchi Diffraction (TKD) in SEM" are presented in detail. T2 - Versailles Project on Advanced Materials and Standards (VAMAS) 49th Steering Committee Meeting CY - Rio de Janeiro, Brazil DA - 23.09.2024 KW - VAMAS KW - Interlaboratory comparison KW - Microbeam Analysis KW - FIB KW - SEM KW - TEM KW - Sample preparation PY - 2024 UR - www.vamas.org/twa37/index.html AN - OPUS4-61388 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radnik, Jörg T1 - Standardisation needs for regulatory testing of graphene and related 2D materials. phy-chem properties N2 - The main properties and main methods which are needed for the physico-chemical characterisation of graphene related 2D materials are discussed. As expample for standardization, protocols for the measurement of the chemical composition with XPS are discussed. The results of an interlaboratory comparisons led to new recommendations for the reliable measurments protocols. T2 - Materials Week 2024 CY - Limassol, Cyprus DA - 17.06.2024 KW - Standardisation KW - Functionalized graphene KW - Interlaboratory comparison KW - Endpoints PY - 2024 AN - OPUS4-60537 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Knigge, Xenia A1 - Radnik, Jörg T1 - Advanced materials for the energy transition N2 - The climate crisis is the burning issue of our time. In order to avert the impending consequences, global efforts are being made in a wide variety of social and scientific fields. This report looks at a small part of these efforts, a technical aspect, namely the question of which AdMa are currently considered in techniques to support the energy transition. AdMa, i.e. materials that are rationally designed to have new or enhanced properties, and/or targeted or enhanced structural features, are used in all sectors of the energy transition. Questions of energy generation, storage and saving are considered here. This report is based on literature research and contains a general compilation of various AdMa that are used in the energy transition or are being researched for this purpose. From this compilation, ten materials that are considered particularly relevant for various reasons were selected and examined in more detail in relation to their use. The specific question here lies in the conflicting objective that the development of technologies for the energy transition is welcomed, but the use of AdMa may entail possible challenges in view of chemical safety as well as sustainability and circular economy. KW - Energy generation KW - Energy saving KW - Eneergy storage KW - Energy transportation PY - 2025 DO - https://doi.org/10.60810/openumwelt-7853 SN - 1862-4804 VL - 83 SP - 1 EP - 64 PB - Umweltbundesamt CY - Dessau-Roßlau AN - OPUS4-63529 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Liaison between ISO/TC 202 Microbeam Analysis and VAMAS/TWA 37 Quantitative Microstructural Analysis N2 - The liaison between ISO/TC 202 Microbeam Analysis and VAMAS/TWA 37 Quantitative Microstructural Analysis and other TWAs since the last Annual Meeting of ISO/TC 202 is reported. The VAMAS/TWA 37 projects initiated in the last year and the new ones in the planing phase are highlighted with technical and organisational details. T2 - 31st Plenary Meeting of ISO/TC202 Microbeam Analysis CY - Tokio, Japan DA - 29.10.2024 KW - ISO TC 202 KW - Microbeam Analysis KW - Interlaboratory comparison KW - VAMAS KW - Standardisation PY - 2024 AN - OPUS4-61513 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Challenges in Correlative imaging of Advanced Materials N2 - Newly developed methodical approaches with an emphasis on correlative imaging analysis of morphology and chemistry of nanomaterials will be presented. Correlative imaging by high-resolution SEM with STEM-in-SEM as well as with EDS, and further with AFM, or with the new technique TKD (Transmission Kikuchi Diffraction) will be explained on various examples of nanostructures, both as starting materials and as embedded/functionalized nanoparticles in products. The unique analytical benefits of the Auger electron probe as a veritable nano-tool for the local surface chemistry will be highlighted. Examples of hybrid analysis of the bulk of nanomaterials by X-ray Spectroscopy and the highest surface-sensitive methods XPS and ToF-SIMS as advanced surface characterization methods available in the Competence Centre nano@BAM will be showed. Particularly for the spatially resolved analysis of the chemistry of nanostructures, such in-depth and lateral gradients of chemistry within mesoporous thin layers, or the completeness of the shells of core-shell nanoparticles, the latter methods are inherent. Other dedicated developments like approaches for the quantitative determination of the porosity of thin mesoporous layers by electron probe microanalysis (EPMA) with SEM or the quantitative determination of the roughness of particle surface by high-resolution imaging with electron microscopy will be also presented. T2 - Workshop: Harmonisation & Standardisation of Test Methods for Nano- and Advanced Materials CY - Online meeting DA - 18.11.2024 KW - Imaging KW - Advanced materials KW - Correlative imaging KW - Nanomaterials KW - Electron microscopy KW - ToF-SIMS PY - 2024 UR - https://macrame-project.eu/macrame-meetings-workshops/2nd-joint-online-workshop-harmonisation-standardisation-of-test-methods-for-nano-and-advanced-materials/ AN - OPUS4-61858 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fernandez-Poulussen, D. A1 - Hodoroaba, Vasile-Dan T1 - Holistic, reliable and practical Characterization Framework for Graphene Family Materials, a correlated approach including Imaging based techniques N2 - ACCORDs is an Horizon Europe project working in the development of an imaging-based characterization framework (ACCORDs framework) for the holistic correlative assessment of Graphene Family Materials (GFMs) as a representative of 2D nanomaterials (NMs) to assess and predict 2D NMs health and environmental risks. The ACCORDs framework will operationalise safe and sustainable by design (SSbD) strategies proposed in past or ongoing H2020 projects or within OECD by correlating low-, medium-, and high-resolution physico-chemical-biological imaging-based methods with non-imaging methods in a tiered approach. ACCORDs will deliver the ACCORDs framework and user guidance, new imaging-based characterisation methods, reference in vitro tests, new reference 2D NMs for different matrices, a new minimum information reporting guideline for FAIR data sharing and reuse of images as well as an atlas with reference images for diagnostics of compromised safety of GFMs/GFM products. The new guidelines and standard proposals will be submitted to standardisation bodies to allow creation of regulatory ready products. The novelty of ACCORDs is in translating the principles of medical imaging-based diagnostics to 2D material hazard diagnostics. ACCORDs will accelerate industrial sectors in the area of aviation, marine construction, drone production, flexible electronics, photovoltaics, photocatalytics and print inks-based sensors. The value ACCORDs proposes to the graphene industry are practical, easy, imaging-based tools for GFM quality monitoring next to the production line with a possibility to be correlated with advanced highresolution imaging characterization methods in case hazard i.e. deviation from controls (benchmark values) are diagnosed. The ACCORDs framework and tools will contribute to the European Green Deal by addressing the topic: “Graphene: Europe in the lead” and to a new European strategy on standardization, released on 2nd February, 2022 T2 - Joint Regulatory Risk Assessors Summit – Advancing Safety & Sustainability Assessments of Advanced Materials CY - Paris, France DA - 19.06.2025 KW - Graphene-related 2D materials (GR2M) KW - Imaging KW - SSbD KW - ACCORDs PY - 2025 UR - https://macrame-project.eu/macrame-meetings-workshops/jointrras/#Agenda AN - OPUS4-63660 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fagan, Jeffrey A1 - Hodoroaba, Vasile-Dan T1 - VAMAS TWA Nanoparticle Populations Projects 15 and 16 N2 - The progress in the VAMAS Project #15 "Measurement of particle size and shape distribution of bipyramidal titania including deposition from liquid suspension" within TWA 34 Nanoparticle Populations is presented with highlight of the following points: - Determine and compare particle size and shape distribution by means of electron microscopy (SEM, TEM, STEM-in-SEM), atomic force microscopy (AFM) and small angle X-ray scattering (SAXS). - Determine uncertainty induced by deposition protocol from liquid suspension with comparison to known values from a prior ILC with already deposited nanoparticles on TEM grids. - Provide comparative validation of protocols for the techniques other than TEM. Further, the VAMAS/TWA 34 Project #16 "Measurement of (relative) number concentration of bimodal silica nanoparticles including deposition from liquid suspension" is presented. Follwowing points are discusssed: - Validate the performance of imaging methods to measure the relative number concentration by electron microscopy (SEM, TEM) and atomic force microscopy (AFM) and two modes of bimodal (30 and 60 nm) silica nanoparticles - Validate the performance of small angle X-ray scattering (SAXS) for the traceable measurement of the number concentration of the two modes. T2 - Versailles Project on Advanced Materials and Standards (VAMAS) 49th Steering Committee Meeting CY - Rio de Janeiro, Brazil DA - 23.09.2024 KW - VAMAS KW - Nanoparticles KW - Nanoparticle size and shape distribution KW - Particle number concentration KW - Interlaboratory comparison KW - Standardisation PY - 2024 UR - http://www.vamas.org/twa34/index.html AN - OPUS4-61422 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fagan, J. A1 - Hodoroaba, Vasile-Dan T1 - VAMAS TWA 34 Nanoparticle Populations Combined Projects P15 and P16 N2 - The progress in the VAMAS Project #15 "Measurement of particle size and shape distribution of bipyramidal titania including deposition from liquid suspension" within TWA 34 Nanoparticle Populations is presented with highlight of the following points: - Determine and compare particle size and shape distribution by means of electron microscopy (SEM, TEM, STEM-in-SEM), atomic force microscopy (AFM) and small angle X-ray scattering (SAXS). - Determine uncertainty induced by deposition protocol from liquid suspension with comparison to known values from a prior ILC with already deposited nanoparticles on TEM grids. - Provide comparative validation of protocols for the techniques other than TEM. Further, the VAMAS/TWA 34 Project #16 "Measurement of (relative) number concentration of bimodal silica nanoparticles including deposition from liquid suspension" is presented. Follwowing points are discusssed: - Validate the performance of imaging methods to measure the relative number concentration by electron microscopy (SEM, TEM) and atomic force microscopy (AFM) and two modes of bimodal (30 and 60 nm) silica nanoparticles - Validate the performance of small angle X-ray scattering (SAXS) for the traceable measurement of the number concentration of the two modes. - Discussion of sample preparation issues - Publication of the results in 2026 T2 - Versailles Project on Advanced Materials and Standards (VAMAS) 50th Steering Committee Meeting CY - London, United Kingdom DA - 14.09.2025 KW - VAMAS KW - Interlaboratory comparison KW - Particle size and shape distribution KW - Particle number concentration KW - Standardisation PY - 2025 UR - https://www.vamas.org/twa34/index.html AN - OPUS4-64234 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - VAMAS Regional Report Advanced Materials Germany 2025 N2 - Regional standardisation activities and how VAMAS can help in any way to promote activities are reported. Activities related to organisational updates, government initiatives/priorities (especially related to Advanced Materials), details of any strategy documents publicly available, networks within Germany and how we engage are presented. T2 - Versailles Project on Advanced Materials and Standards (VAMAS) 50th Steering Committee Meeting CY - London, United Kingdom DA - 14.09.2025 KW - VAMAS KW - Interlaboratory comparison KW - Advanced materials KW - Standardisation PY - 2025 AN - OPUS4-64232 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stockmann, Jörg Manfred T1 - A new XPS test material for more reliable surface analysis of microstructures N2 - Small-area XPS analysis is one of the most popular and powerful methods for analysing the surface of features in the micro-range. When measuring microstructures, the ques-tion arises whether the measuring point is really located at the point intended to be ana-lysed. Information in a measured spectrum might originate within the field of view (FoV) on the surface of the sample, from outside the FoV, or even from inherent contamination. To ensure that small structures can be measured correctly regardless of user and instru-ment, certain instrument and sample settings must be known and selected correctly: beam and aperture size as well as the aperture settings and the approximate dimensions of the structure to be analysed. This is the only way to ensure that the information in the spectrum originates only from the FoV on the analysed structure. To test the performance of the XPS instruments, a dedicated test material was developed that consists of a gold surface on which 8 circles and 8 squares of chrome are incorpo-rated using a masking process, so that the Au substrate and the Cr structure surfaces are in the same surface plane. In order to be able to test as many as possible instruments from different manufacturers, the structures have been designed with a size ranging from 300 µm down to 7 µm. The layout of the test material has been optimised in regard of the handling. The structures are arranged along lines instead of a circumference, marking arrows around the smaller structures (≤50 µm) are added, and the lithography mask is optimised regarding edge and diffraction effects. Furthermore, the manufacturing process was changed from electron-beam deposition to mask lithography due to costs reasons. The structures on the test material were measured with a metrological SEM to determine their accurate dimensions and check the repeatability of the manufacturing process. XPS investigations with a Kratos AXIS Ultra DLD and an ULVAC-Phi Quantes demonstrates the suitability of this new test material for measuring the analysed area. T2 - ECASIA 2024 CY - Gothenburg, Sweden DA - 09.06.2024 KW - Small-area XPS KW - Test material KW - Field of view KW - Imaging PY - 2024 AN - OPUS4-60539 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heilmann, Maria A1 - Hodoroaba, Vasile-Dan T1 - Project 16 Measurement of (relative) number concentration of bimodal silica nanoparticles including deposition from liquid suspension N2 - The progress of the VAMAS Project 16 "Measurement of (relative) number concentration of bimodal silica nanoparticles including deposition from liquid suspension" in TWA 34 Nanoparticle Populations is presented. Follwowing points are discusssed: - Validate the performance of imaging methods to measure the relative number concentration • electron microscopy (SEM, TEM) and atomic force microscopy (AFM) • two modes of bimodal (30 and 60 nm) silica nanoparticles - Validate the performance of small angle X-ray scattering (SAXS) for the traceable measurement of the number concentration of the two modes. T2 - VAMAS Regional Workshop 2023 - What can pre-normative research do for industry? CY - Online meeting DA - 24.01.2023 KW - Nanoparticles KW - VAMAS KW - Inter-laboratory comparison KW - SiO2 KW - Electron microscopy KW - AFM PY - 2023 UR - https://www.bam.de/Content/EN/Events/2023/2023-01-24-vamas-regional-workshop.html AN - OPUS4-57221 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias T1 - Dichtungsverhalten bei niedrigen Temperaturen - Untersuchung der unteren Temperatureinsatzgrenze N2 - Elastomere werden vielfach in Produkten eingesetzt, die bei verschiedenen Temperaturen verwendet werden. Dabei sind O-Ringe kostengünstige Dichtelemente, die allerdings für die Funktionsfähigkeit und Sicherheit eines Produkts entscheidend sind. Die untere Temperatureinsatzgrenze ist dabei durchaus relevant und aus wissenschaftlicher Sicht nicht allgemeingültig zu definieren, da diese einerseits durch die Änderungen der Materialeigenschaften im Zuge des Gummi-Glas-Übergangs definiert werden, die Temperaturlage dieses Übergangs jedoch sehr stark von den jeweiligen Einsatzbedingungen (z.B. Frequenz) abhängt. Dadurch ergeben sich große Unterschiede zwischen statischen und dynamischen Anwendungen. Verschiedene Untersuchungen sollen vorgestellt und interpretiert werden, um das Auditorium auf verschiedene Herausforderungen aufmerksam zu machen und Lösungsansätze vorzustellen... T2 - ISGATEC O-Ring Forum CY - Mannheim, Germany DA - 20.06.2018 KW - Dichtung KW - Glasübergang KW - O-Ring KW - Druckverformungsrest KW - Leckagerate PY - 2018 AN - OPUS4-45299 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kömmling, Anja T1 - Influence of Ageing on Sealability of HNBR, EPDM and FKM O-rings N2 - At BAM, which is a federal institute for materials research and testing in Germany, it is one of our tasks to evaluate the safety of casks designed for transport and/or storage of radioactive material. This includes assessment of elastomeric seals applied in the containers. Besides examining the low-temperature behaviour and irradiation effects of elastomeric seals, it is our goal to evaluate the service lifetime of the seals with regard to the requirements for long-term safety (40 years and more) of the containers. Therefore, we started an accelerated ageing programme with selected rubbers often used in seals (HNBR, EPDM and FKM) which are aged at four different temperatures (75 °C, 100 °C, 125 °C and 150 °C) up to 1.5 years. In order to assess sealability, O-rings are aged in compression by 25 % (corresponding to the compression during service) between plates as well as in flanges that allow leakage rate measurements. For comparison, uncompressed O-rings are aged as well. Further methods characterising seal performance are compression stress relaxation (CSR) reflecting the loss of sealing force of a compressed seal over time, and compression set (CS) which represents the recovery behaviour of a seal after release from compression. In order to understand the underlying ageing mechanisms in each material, the change in material properties is examined using thermal and mechanical analysis. The experimental results indicate that while material properties, CSR and CS show considerable degradation effects, the leakage rate stays constant or even decreases until shrinkage and the loss of resilience of the aged seal leads to the formation of a leakage path. This indicates that static leakage rate, which is the most relevant criterion for seal performance, has only limited sensitivity for the degradation of the seal material. T2 - International Sealing Conference CY - Stuttgart, Germany DA - 12.10.2016 KW - Rubber KW - Degradation KW - Lifetime prediction PY - 2016 AN - OPUS4-38013 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe T1 - Herbstsitzung Plasma Germany 2017, Frohnhausen N2 - Der Vortrag widmet sich den Normenentwicklungen auf den Gebieten der • Chemische Oberflächenanalyse und Rastersondenmikroskopie • Elektronenmikroskopie und Mikrobereichsanalyse • Prüfverfahren (zu Nanotechnologien) • Hardness Testing • Oberflächenmesstechnik im Mikro- und Nanobereich • Kohlenstoff- und keramische Hartstoffschichten • Mess- und Prüfverfahren für Schichten und Schichtsysteme • Dünne Schichten für die Optik • Coating Qualification Tests T2 - FA_NORMUNG_PLASMA_GERMANY CY - Frohnhausen, Germany DA - 08.11.2017 KW - Normen KW - Oberflächentechnik KW - Oberflächenanalytik KW - Oberflächenmesstechnik PY - 2017 AN - OPUS4-42821 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hertwig, Andreas T1 - Measurement of porous TiO2 layers with spectroscopic ellipsometry - a multi-method study N2 - By means of an effective medium (EMA) based approach, it is possible to use spectroscopic ellipsometry to determine the mixing ratios between air and material in porous dielectrics and calculate a quantitative value of the porosity for these materials. As this method is model-based, it is very difficult to provide a quantitative measure for the accuracy of porosity values determined by this method. Valuable additional information can often be obtained by combining ellipsometry with other complementary methods. In the present study, the ellipsometry results were validated by Electron Probe Microanalysis (EPMA) with the option of layer analysis (by the socalled “STRATAGem” approach), gravimetry, and electron microscopy. We analysed porous TiO2 thin layers synthesised by means of a template synthesis Approach (evaporation induced self assembly). Ellipsometry measurements on porous samples are difficult to analyse due to the complexity of the models necessary. Often it is difficult to decide if the measured data contains enough information to successfully determine the target quantities (mixing ratio, dielectric function of the matrix material). One method to decrease the complexity of the fit and therefore use the measurement data most efficiently is a multi-sample analysis. In the present case, multi-sample analysis was used for determining the porosity factors of the individual layers while using one common set of dielectric function values for the matrix in all cases. While the results of the fit analysis in this case can be used to show the feasibility and also the limitations of the multi-method approach, the porosity values themselves show a promising agreement between the Independent methods. It can therefore be concluded that determining porosity values with ellipsometry is in accordance to other methods to the level of accuracy provided by the complementary methodologies. T2 - ICSE-7, 7th International Conference on Spectroscopic Ellipsometry CY - Berlin, Germany DA - 5.6.2016 KW - Spectroscopic ellipsometry KW - Electrolysis KW - Catalysis KW - Thin film metrology KW - Porous materials PY - 2016 AN - OPUS4-39940 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sachse, René T1 - Spectroscopic ellipsometry for the determination of thickness and porosity of mesoporous metal oxide films N2 - Thin mesoporous metal oxide films are versatile and attractive candidates for several energy applications like photovoltaics, electrolysis or batteries. Due to their high surface area and ordered pore structure, mesoporous metal oxides demonstrate higher activities. The performance of the porous films is affected by properties like size and shape of the mesopores as well as the crystallinity of the framework. The exact determination and metrological evaluation of the complex morphology of thin mesoporous films requires a new analytical approach employing to combined data of different analytical methods. In this contribution we present a novel evaluation procedure for spectroscopic ellipsometry (SE) to analyse thin mesoporous iridium oxide films. Mesoporous iridium oxide films were prepared via dip-coating of a solution containing a triblock-copolymer as structure directing agent and an iridium precursor in ethanol. Deposited films were calcined in air at temperatures between 300 and 600 °C. Their morphology was studied with SEM and an electron probe microanalysis (EPMA) and correlated via SE with a Bruggeman effective medium approximation (BEMA). The developed SE model described the film thickness as well as the porosity. ... The contribution will assess in detail the novel approach to analyse the morphology and porosity of thin metal oxide films with spectroscopic ellipsometry. Moreover, the advantages of the new developed approach will be discussed as well as combination of datasets from multiple measurements to development new methods for innovative energy technologies. T2 - 30. Deutsche Zeolith-Tagung gemeinsam mit dem Jahrestreffen der ProcessNet-Fachgruppe Adsorption CY - Christian-Albrechts-Universität zu Kiel, Germany DA - 28.02.2018 KW - Mesoporous materials KW - Iridium oxide films KW - Electro catalyst KW - Spectroscopic ellipsometry KW - Thin film metrology KW - Multi-sample analysis PY - 2018 AN - OPUS4-45134 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - del Giorgio, Elena T1 - Visible and NIR emissive lanthanide(III) surfaces for new luminescent materials N2 - Luminescent lanthanides(III) offer exceptional optical properties that can overcome issues often encountered with other fluorophores (e.g. organic dyes). Their long lifetimes up to milliseconds, low photobleaching and sharp and characteristic emission peaks make the lanthanides extremely valuable for the development of advanced luminescent materials. Previous work on Ru(II) and Ir(III) gold surfaces further highlights the potential of employing the luminescence of metal complexes for the fabrication of sensing platforms and devices. Here, we incorporate visible and NIR-emitting lanthanide(III) complexes Ln2L3 (Ln = Eu(III), Nd(III), Yb(III)) to gold and plasmonic surfaces, translating the unique optical properties of the lanthanides(III) to practical devices. The Ln2L3 complexes are deposited on the surfaces with different methods, ranging from polymer aided physisorption to the covalent attachment on the gold surface. Furthermore, we exploit the high sensitivity to the coordination environment of lanthanides(III) to design and prepare a sensing platform. T2 - 17th Conference on Methods and Applications in Fluorescence (MAF 2022) CY - Göteborg, Sweden DA - 11.09.2022 KW - Luminescent materials KW - Lanthanide(III) KW - Surface morphology KW - AFM KW - SEM/EDS PY - 2022 UR - https://maf2022.com/ AN - OPUS4-56126 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Zapala, P. A1 - Abel, Andreas A1 - Michels, H. A1 - Skrotzki, Birgit T1 - Werkstoffanwendungen für Eisenaluminide (FeAl), (WAFEAL) N2 - Die zunehmende geopolitische Bedeutung der Ressourcenverfügbarkeit sowie die Anforderungen an einen geschlossenen Materialkreislauf treiben die Materialforschung voran, um konventionelle Werkstoffe mit weniger kritischen Zusätzen zu legieren oder sogar vollständig mit nachhaltigeren Alternativen zu substituieren. Eine potenzielle Alternative stellen die intermetallischen Eisenaluminid-Legierungen (FeAl) dar. Im Labormaßstab wurden bereits viele Legierungskonzepte für verbesserte Hochtempera- tureigenschaften oder Duktilität erfolgreich gießtechnisch umgesetzt. Eine erfolgreiche Erprobung von FeAl-Legierungen im industriellen Maßstab stand zu Beginn des Projekts aber weiterhin aus. Ziel des Vorhabens war daher die Entwicklung von simulationsgestützten Gießkonzepten in industrienahe Gießprozesse anhand der Modelllegierung Fe-26Al-4Mo-0,5Ti-1B und die Eingrenzung der prozesstechnischen Verfahrensgrenzen durch Warmrissversuche. Erkenntnisse hieraus wurden in einen praxisorientierten, für zukünftige Anwender in KMUs zugänglichen Handlungskatalog für die gießgerechte Auslegung von Bauteilen aus Eisenaluminiden überführt. Fokus wurde insbesondere auf das Feinguss- und Kokillengussverfahren im Schleuderguss gesetzt. Neben zahlreicher Konstruktions- und Gießprozessparameter wurden auch Wärmebehandlungen und Legierungszusätze (Al, Mo, B) variiert, um den Einfluss von Legierungselementen auf Gießbarkeit, Mikrostruktur und mechanische Kennwerte zu be- stimmen. Eine umfangreiche Basis an Daten aus Mikrostrukturanalysen (Mikroskopische Bildgebung, Bestimmung von Korngrößen sowie Phasenzusammensetzungen und -anteilen, Fraktographie), mechanischen Tests (Härtemessungen, Druckversuch, Zugversuch, Warmzugversuch, Kriechversuch) sowie Messungen thermophysikalischer Eigenschaften konnte für die Modelllegierung erzeugt werden. Korrelationen dieser Informationen mit Prozessvariablen erlaubten Schlussfolgerungen zu Härtungsmechanismen und Duktilität in der Legierung und wie sie prozesstechnisch in Gieß- und Bauteilauslegung gesteuert werden können. Der erfolgreiche Abguss von hochkomplexen Bauteilgeometrien mit dünnen Wandstärken sowie optimierte Legierungszusammensetzungen zeigen Perspektiven auf neue Anwendungsfelder auf. Das Ziel des Forschungsvorhabens ist erreicht worden. KW - Simulationsgestützte Gießkonzepte KW - Intermetallische FeAl-Legierungen PY - 2023 IS - 1322 SP - 1 EP - 168 PB - Forschungsvereinigung Verbrennungskraftmaschinen (FVV) CY - Frankfurt am Main AN - OPUS4-56932 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Abel, Andreas A1 - Zapala, P. A1 - Michels, H. A1 - Skrotzki, Birgit T1 - Materials applications of iron aluminide (FeAl), (WAFEAL) T1 - Werkstoffanwendungen für Eisenaluminide (FeAl), (WAFEAL) N2 - The increasing importance of resource availability and closed-loop material cycles are driving materials research to reduce alloying content in conventional materials or even substitute them with more sustainable alternatives. Intermetallic iron aluminide alloys (FeAl) present a potential alternative. Many alloy concepts for improved high-temperature properties or ductility have already been successfully implemented in casting technologies on a laboratory scale. However, successful testing of FeAl alloys on an industrial scale was still pending at the beginning of the project. Therefore, the aim of the project was to develop simulation based casting concepts for industrial casting processes using the base alloy Fe-26Al-4Mo-0.5Ti-1B and to narrow down process limits by means of hot cracking tests. Findings were transferred into practice-oriented guidelines for casting of iron aluminides, which is accessible to future applicants in SMEs. The focus was placed on centrifugal casting combined with investment casting or die casting. In addition to numerous design and casting process parameters, heat treatments and alloying additions (Al, Mo, B) were varied to determine the influence of alloying elements on castability, microstructure and mechanical properties. Data from microstructure analyses (microscopic imaging, determination of grain sizes as well as phase compositions and volume fractions, fractography), mechanical tests (hardness measurements, compression tests, ambient and high-temperature tensile tests, creep tests) as well as measurements of thermophysical properties could be generated on the base alloy. Correlations of materials data with process variables allowed conclusions to be drawn on strengthening mechanisms and ductility of the alloy and how they can be controlled in terms of processing and component design. Successful casting of highly complex components with thin wall thicknesses and optimised alloy compositions points out prospects for new fields of application. N2 - Die zunehmende geopolitische Bedeutung der Ressourcenverfügbarkeit sowie die Anforderungen an einen geschlossenen Materialkreislauf treiben die Materialforschung voran, um konventionelle Werkstoffe mit weniger kritischen Zusätzen zu legieren oder sogar vollständig mit nachhaltigeren Alternativen zu substituieren. Eine potenzielle Alternative stellen die intermetallischen Eisenaluminid-Legierungen (FeAl) dar. Im Labormaßstab wurden bereits viele Legierungskonzepte für verbesserte Hochtemperatureigenschaften oder Duktilität erfolgreich gießtechnisch umgesetzt. Eine erfolgreiche Erprobung von FeAl-Legierungen im industriellen Maßstab stand zu Beginn des Projekts aber weiterhin aus. Ziel des Vorhabens war daher die Entwicklung von simulationsgestützten Gießkonzepten in industrienahe Gießprozesse anhand der Modelllegierung Fe-26Al-4Mo-0,5Ti-1B und die Eingrenzung der prozesstechnischen Verfahrensgrenzen durch Warmrissversuche. Erkenntnisse hieraus wurden in einen praxisorientierten, für zukünftige Anwender in KMUs zugänglichen Handlungskatalog für die gießgerechte Auslegung von Bauteilen aus Eisenaluminiden überführt. Fokus wurde insbesondere auf das Feinguss- und Kokillengussverfahren im Schleuderguss gesetzt. Neben zahlreicher Konstruktions- und Gießprozessparameter wurden auch Wärmebehandlungen und Legierungszusätze (Al, Mo, B) variiert, um den Einfluss von Legierungselementen auf Gießbarkeit, Mikrostruktur und mechanische Kennwerte zu bestimmen. Eine umfangreiche Basis an Daten aus Mikrostrukturanalysen (Mikroskopische Bildgebung, Bestimmung von Korngrößen sowie Phasenzusammensetzungen und -anteilen, Fraktographie), mechanischen Tests (Härtemessungen, Druckversuch, Zugversuch, Warmzugversuch, Kriechversuch) sowie Messungen thermophysikalischer Eigenschaften konnte für die Modelllegierung erzeugt werden. Korrelationen dieser Informationen mit Prozessvariablen erlaubten Schlussfolgerungen zu Härtungsmechanismen und Duktilität in der Legierung und wie sie prozesstechnisch in Gieß- und Bauteilauslegung gesteuert werden können. Der erfolgreiche Abguss von hochkomplexen Bauteilgeometrien mit dünnen Wandstärken sowie optimierte Legierungszusammensetzungen zeigen Perspektiven auf neue Anwendungsfelder auf. T2 - FVV Transfer + Netzwerktreffen | Informationstagung – Frühjahr 2023 CY - Würzburg, Germany DA - 29.03.2023 KW - Fe-Al alloys KW - Intermetallics KW - Iron aluminides KW - Microstructure-property-correlation KW - High temperature mechanical properties KW - Creep data KW - Tensile data KW - Fractography KW - Casting PY - 2023 VL - R604 SP - 1 EP - 32 PB - FVV e. V. CY - Frankfurt a.M. AN - OPUS4-57247 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bayerlein, Bernd T1 - Towards interoperability: Digital representation of a material specific characterization method N2 - Certain metallic materials gain better mechanical properties through controlled heat treatments. In age-hardenable aluminum alloys, the strengthening mechanism is based on the controlled formation of nanometer sized precipitates, which hinder dislocation movement. Analysis of the microstructure and especially the precipitates by transmission electron microscopy allows identification of precipitate types and orientations. Dark-field imaging is often used to image the precipitates and quantify their relevant dimensions. The present work aims at the digital representation of this material-specific characterization method. Instead of a time-consuming, manual image analysis, a digital approach is demonstrated. The integration of an exemplary digital workflow for quantitative precipitation analysis into a data pipeline concept is presented. Here ontologies enable linking of contextual information to the resulting output data in a triplestore. Publishing digital workflow and ontologies ensures the reproducibility of the data. The semantic structure enables data sharing and reuse for other applications and purposes, demonstrating interoperability. T2 - TMS - 7th World Congress on Integrated Computational Materials Engineering (ICME) CY - Orlando, Florida, USA DA - 21.05.2023 KW - Ontology KW - Semantic Interoperability KW - Digtial Representation KW - Data Management KW - Reproducibility KW - FAIR PY - 2023 AN - OPUS4-57548 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Shakeel, Y. T1 - NFDI-MatWerk - Reference Datasets N2 - Within NFDI-MatWerk (“National Research Data Infrastructure for Material Sciences”/ “Nationale Forschungsdateninfrastruktur für Materialwissenschaften und Werkstofftechnik“), the Task Area Materials Data Infrastructure (TA-MDI) will provide tools and services to easily store, share, search, and analyze data and metadata. Such a digital materials environment will ensure data integrity, provenance, and authorship. The MatWerk consortium aims to develop specific solutions jointly with Participant Projects (PPs), which are scientific groups or institutes covering different domains, from theory and simulations to experiments. The Data Exploitation Methods group of the Karlsruhe Institute of Technology-Steinbuch Centre of Computing, as part of TA-MDI, is developing specific solutions in close collaboration with three PPs. PP07, together with the University of Stuttgart, aims at the image-based prediction of the material properties of stochastic microstructures using large-scale supercomputers. PP13, in cooperation with the University of Saarland, focuses on tomographic methods at various scales in materials research. PP18, together with the Federal Institute for Materials Research and Testing (“Bundesanstalt für Materialforschung und -prüfung”), aspires to define the criteria for materials reference datasets and usage analytics. The requirements and goals are comparable for each PP: their research outputs, which are scientific datasets, should conform to the FAIR (Findable, Accessible, Interoperable, Reusable) principles. We aim to shape them from a data management perspective making use of the FAIR Digital Object concept, including structured metadata and storage solutions. The results will be a blueprint which will act as a reference for future datasets. Even though the collaboration is in an early stage, the initial steps already show the added value of this approach. This research has been supported by the Federal Ministry of Education and Research (BMBF) – funding code M532701 / the Deutsche Forschungsgemeinschaft (DFG, German Research Foundation) - project number NFDI 38/1, project no. 460247524. T2 - HMC Conference 2022 CY - Online meeting DA - 05.10.2022 KW - NFDI KW - NFDI-MatWerk KW - Reference Data KW - FAIR KW - Creep PY - 2022 AN - OPUS4-56611 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hertwig, Andreas T1 - Normung in der Oberflächen-und Schichttechnik N2 - Report über Normungsaktivitäten im Bereich der Messtechnk an Oberflächen und dünnen Schichten. Übersicht über Methoden und Vorstellung von laufenden Projekten mit Bezug zur Normung T2 - PlasmaGermany Herbstmeeting 2022 CY - Bielefeld, Germany DA - 07.11.2022 KW - Oberflächenmesstechnik KW - Spektroskopie KW - Ellipsometrie KW - XPS KW - Dünne Schichten PY - 2022 AN - OPUS4-56483 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Hodoroaba, Vasile-Dan T1 - External Liaison Report ISO/TC 202 'Microbeam Analysis' to ISO/TC 229 'Nanotechnologies' N2 - The liaison report from the ISO Technical Committee ISO/TC 202 'Microbeam Analysis' for the November 2022 ISO/TC 229 Nanotechnologies Plenary Meeting Nanotechnologies Liaison Coordination Group (NLCG) is provided. Essential Information such as newly published standards and projects in develeopment relevant for ISO/TC 229 resulted from the progress within the last year and additional comments on behalf of ISO/TC 202 are included in the report. KW - ISO/TC 202 KW - ISO/TC 229 KW - VAMAS KW - Nanotechnologies KW - Microbeam Analysis KW - Standardisation PY - 2022 SP - 1 EP - 4 CY - ISO, Geneva, CH AN - OPUS4-56734 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Nanoparticle Populations N2 - Two new projects P15 Measurement of particle size and shape distribution of bipyramidal titania including deposition from liquid suspension and P16 Measurement of (relative) number concentration of bimodal silica nanoparticles including deposition from liquid suspension have been started at VAMAS/TWA 34 under the lead of BAM. First results are presented and discussed. T2 - Versailles Project on Advanced Materials and Standards (VAMAS) 47th Steering Committee Meeting CY - Turin, Italy DA - 18.10.2022 KW - VAMAS KW - Nanoparticles KW - Inter-laboratory comparison KW - Particle size distribution KW - Nanoparticle concentration PY - 2022 AN - OPUS4-56196 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Liaison of ISO/TC 202 Microbeam Analysis with VAMAS/TWA 37 Quantitative Microstructural Analysis N2 - The progress in activities on Microbeam Analysis under VAMAS/TWA 37 is reviewed. Particularly the liaison with the new projects within the ISO technical committee TC 202 is presented and discussed with respect to the identification and launching corresponding VAMAS projects. The ongoing project "FIB sample processing for TEM" is presented in detail. T2 - 30th Meeting of ISO/TC 202 Microbeam Analysis CY - Berlin, Germany DA - 22.11.2023 KW - VAMAS KW - ISO/TC 202 KW - Microbeam Analysis KW - Standardisation KW - Electron microscopy KW - FIB PY - 2023 AN - OPUS4-58984 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pellegrino, F. T1 - Safe-by-Design Synthesis of 2D Materials N2 - The use of a dedicated approach: DoE for synthesis + characterization + Chemometric Analysis, is a valuable method for the safe-by-design synthesis of several types of materials for large-scale application in catalysis, energy harvesting, biomedical and environmental applications, etc. This approach is not only related to the material synthesis, but can be expanded to any type of molecules/material, with relevant saving of solvents, energy and times. T2 - Congress of the Environment and Cultural Heritage - Section of Italian Chemistry Society CY - Ischia, Italy DA - 28.09.2023 KW - Safe-by-design KW - 2D materials KW - Synthesis KW - Chemometric analysis PY - 2023 UR - https://www.congressodabc.it/ AN - OPUS4-59780 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - FAIR data in PMD: Development of MSE mid-level and standard-compliant application ontologies N2 - The efforts taken within the project ‘platform MaterialDigital’ (PMD, materialdigital.de) to store FAIR data in accordance with a standard-compliant ontological representation (‘application ontology’) of a tensile test of metals at room temperature (ISO 6892-1:2019-11) will be presented. This includes the path from developing an ontology in accordance with the respective standard, converting ordinary data obtained from standard tests into the interoperable RDF format, up to connecting the ontology and data. The semantic connection of the ontology and data leads to interoperability and an enhanced ability of querying. For further reusability of data and knowledge semantically stored, the PMD core ontology (PMDco) was developed, which is a mid-level ontology in the field of MSE. The semantic connection of the tensile test application ontology to the PMDco is also presented. Moreover, Ontopanel, a tool for domain experts facilitating visual ontology development and mapping for FAIR data sharing in MSE, is introduced briefly. T2 - World Congress on Integrated Computational Materials and Engineering (ICME) CY - Orlando, Florida, USA DA - 21.05.2023 KW - Digitalization KW - Semantic Web Technologies KW - FAIR KW - Data Interoperability KW - PMD Core Ontology KW - Tensile Test Ontology PY - 2023 AN - OPUS4-57549 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Terborg, R. A1 - Procop, Mathias T1 - Theoretical calculation and experimental determination of x-ray production efficiencies for copper, zirconium, and tungsten N2 - The X-ray intensities of the K-, L- and M-lines of copper, zirconium and tungsten have been measured with an energy-dispersive X-ray spectrometer of known efficiency as function of photon energy. X-ray production efficiencies were determined from the measured intensities for Kα- and L-series of Cu and Zr and for the L- and M-series of W. These data were compared to calculated X-ray production efficiencies based on the widely used matrix correction models of Pouchou and Pichoir (XPP) and Bastin (PROZA96). Our results indicate that a replacement of the stopping power in the PROZA96 algorithm by expressions of Joy and Jablonski has only a minor influence on the calculated X-ray production efficiencies. In contrast, the modifications of the ionization cross-section show a stronger effect. We replaced the ionization cross-sections for K lines of the PROZA96 algorithm with different models. The results for L- and M-Lines are different. For the L-lines of Cu the original XPP and PROZA96 models show the best agreement while using the Bote cross-sections result in an overestimation. For the Zr-L and W-L1, -L2, -L3 X-ray production efficiencies, the Bote cross-sections lead to a significant improvement compared to all other models. The original XPP model represents the best agreement for the M5 efficiencies but underestimates the M4 efficiencies. There is no superior model or modification because the parameter sets in the models need to be aligned to each other. However, using the ionization cross-sections of Bote, which are based on quantum mechanical calculations, show promising results in many cases. KW - X-ray production efficiency KW - EPMA KW - Copper KW - Zirconium KW - Tungsten PY - 2023 DO - https://doi.org/10.1093/micmic/ozad067.110 SN - 1435-8115 VL - 29 IS - Supplement 1 SP - 245 EP - 246 PB - Oxford University Press CY - Oxford AN - OPUS4-58339 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Hodoroaba, Vasile-Dan T1 - Delivering Impact - A new ISO standard on the identification of nanoparticles N2 - Nanoparticles (NPs) are tiny – around 1 to 100 billionths of a meter – and can have different chemistries and behaviours than the same material of larger size. This property has led to advances in a wide range of industries, but it can also confer toxicity. Size measurements are the main way NPs are identified but a lack of standardised methods for identifying ones with complex shapes has hindered evaluation of their potential harm. KW - Nanoparticles KW - Standardisation KW - Particle size distribution KW - nPSize KW - ISO 21363 PY - 2024 UR - https://www.euramet.org/casestudies/casestudiesdetails/news/default-c3b26209e8 SP - 1 EP - 2 PB - EURAMET CY - Braunschweig AN - OPUS4-59626 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - INPR A1 - Corrao, Elena A1 - Gouasmi, Meriem A1 - Sordello, Fabrizio A1 - Hodoroaba, Vasile-Dan A1 - Radnik, Joerg A1 - Maurino, Valter A1 - Pellegrino, Francesco T1 - Tailoring TiO2 Morphology and Surface Chemistry for Optimized Photocatalytic Activity in rGO Hybrids N2 - TiO2–reduced graphene oxide (rGO) hybrids were investigated in this study to elucidate how TiO2 morphology and surface chemistry govern charge-transfer pathways and, ultimately, reaction selectivity. Three anatase TiO2 nanostructures were compared: bipyramids predominantly exposing {101} facets (bipy) and two nanosheet-like samples enriched in {001} facets, either fluorinated (n-sh) or thermally defluorinated and {101}-enriched (n-sh_873K). A constant rGO loading (2 wt.%) was introduced via in situ hydrazine reduction of graphene oxide in the presence of TiO2. Photocatalytic activity was evaluated under Xe-lamp irradiation in two model reactions probing oxidative and reductive pathways: phenol degradation and H2 evolution using formic acid as a scavenger. rGO systematically enhanced phenol degradation for all morphologies, with bipy+rGO showing the highest activity. In contrast, H2 evolution was consistently suppressed upon rGO incorporation across all TiO2 samples, although the bipyramidal morphology remained the most active within each series. These results highlight that facet exposure and surface functionalization dictate the beneficial or detrimental role of rGO depending on the targeted photocatalytic pathway. KW - Photocatalytic activity KW - Reduced graphene oxide KW - TiO2 KW - Surface chemistry KW - 2D materials PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-653476 DO - https://doi.org/10.26434/chemrxiv-2026-65917 SP - 1 EP - 12 PB - American Chemical Society (ACS) AN - OPUS4-65347 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dak, Gaurav A1 - Barik, Birendra Kumar A1 - Chaurasia, Prashant Kumar A1 - Gottschalk, Götz-Friedrich A1 - Shahane, Akshay Manoj A1 - Goecke, Sven-F. A1 - De, Amitava T1 - Probing dimensional consistency of deposited structures during out-of-position wire arc directed energy deposition N2 - Wire arc directed energy deposition (DED-Arc) using a gas metal arc (GMA) welding power source is cited as DED-GMA that fabricates a part by layer-by-layer deposition of molten wire droplets along horizontal and out-of-position inclined trajectories. For the out-of-position trajectories, a smooth deposition of material is impaired by the gravitational force on the molten wire droplets, resulting in uneven and inconsistent deposit profiles. We present here a detailed experimental investigation to realize the effect of the out-of-position inclinations on the quality of the deposited structure for DED-GMA with a steel and an aluminium filler wire. The evolution of the droplet transfer and melt pool during the out-of-position inclined deposition is probed through high-speed videography at different baseplate angles and commonly used scanning strategies. An analytical model is proposed further based on force equilibrium analysis for a prior estimation of the out-of-position inclined deposit profile, which can help design dimensionally consistent and structurally sound parts using DED-GMA. KW - DED-Arc KW - Additive manufacturing KW - Out-of-position deposition KW - High-speed videography KW - Force PY - 2025 DO - https://doi.org/10.1007/s40194-025-02291-0 SN - 0043-2288 SP - 1 EP - 20 PB - Springer Science and Business Media LLC AN - OPUS4-65350 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Narayanan, M.M. A1 - Nicolai, M. A1 - Prager, J. T1 - C9-a5 - Optimization of Low-Frequency Shear Wave Transducers for Guided Wave Applications N2 - Development of ultrasonic transducers for the excitation of a torsional mode T(0,1) mode in a large pipe of the material typical of actual oil/gas pipelines is discussed. Towards this,16 ultrasonic transducers are designed and fabricated using shear plates of PIC 255 material, backing mass of tungsten-epoxy composite and brass shims as wear plates. The transducers are qualified using Laser Doppler Vibrometry. Then, the transducers are embedded in a springloaded ring and tested on a pipe using a multi-channel ultrasonic system. The results show the successful excitation of T(0,1) mode and it is seen to propagate for distance of 60 m with a good SNR. T2 - 2025 ICU PADERBORN - 9th International Congress on Ultrasonics CY - Paderborn, Germany DA - 21.09.2025 KW - Ultrasonic guided waves KW - Torsional mode KW - Shear PZT plates KW - Ring array transducer design KW - Pipe testing PY - 2025 DO - https://doi.org/10.5162/Ultrasonic2025/C9-a5 SP - 223 EP - 226 PB - AMA Service GmbH AN - OPUS4-65356 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zeipert, H. A1 - Nellius, T. A1 - Schönlau, N. A1 - Wippermann, M. A1 - Claes, L. A1 - Henning, B. A1 - Nicolai, Marcel A1 - Prager, J. T1 - C6-a3 - Monitoring the curing process of adhesive bonds using selective excitation of guided ultrasonic waves N2 - A measurement setup for the selective excitation of guided ultrasonic waves in adhesively bonded plates is introduced. Changes of the dispersive behaviour of the guided waves during the curing process is known to be accompanied by a change in the propagating waves group velocities. The proposed measurement setup is used to monitor that change during the curing process of an aluminium-epoxy-polycarbonate bond. T2 - 2025 ICU PADERBORN - 9th International Congress on Ultrasonics CY - Paderborn, Germany DA - 21.09.2025 KW - Ultrasonic guided waves KW - Selective excitation KW - Non-destructive testing KW - Adhesive bonding KW - Condition monitoring PY - 2025 DO - https://doi.org/10.5162/Ultrasonic2025/C6-a3 SP - 207 EP - 210 PB - AMA Service GmbH AN - OPUS4-65357 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stargardt, Patrick A1 - Bresch, Sophie A1 - Falkenberg, Rainer A1 - Mieller, Björn T1 - Effect of Reaction Layers on Internal Stresses in Co‐Fired Multilayers of Calcium Manganate and Calcium Cobaltite N2 - A widespread recovery of waste heat requires a cost‐effective production of thermoelectric generators. Thermoelectric oxides are predestined for use at high temperatures. For manufacturing reasons, a multilayer generator design will be easily scalable and cost‐effective. To evaluate the potential of ceramic multilayer technology for that purpose, a multilayer of the promising thermoelectric oxides calcium cobaltite (Ca3Co4O9), calcium manganate (CMO, CaMnO3), and glass–ceramic insulation layers is fabricated. Cracks and reaction layers at the interfaces are observed in the microstructure. The compositions of these reaction layers are identified by energy‐dispersive X‐ray spectroscopy and X‐ray diffraction. Mechanical and thermal properties of all layers are compiled from literature or determined by purposeful sample preparation and testing. Based on this data set, the internal stresses in the multilayer after co‐firing are calculated numerically. It is shown that tensile stresses in the range of 50 MPa occur in the CMO layers. The reaction layers have only a minor influence on the level of these residual stresses. Herein, it is proven that the material system is basically suitable for multilayer generator production, but that the co‐firing process and the layer structure must be adapted to improve densification and reduce the tensile stresses in the CMO. KW - Ceramic multilayers KW - Co-firings KW - Internal stresses PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-601626 DO - https://doi.org/10.1002/pssa.202300956 SP - 1 EP - 9 PB - Wiley VHC-Verlag AN - OPUS4-60162 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Eddah, Mustapha A1 - Markötter, Henning A1 - Mieller, Björn A1 - Widjaja, Martinus Putra A1 - Beckmann, Jörg A1 - Bruno, Giovanni T1 - Multi-energy high dynamic range synchrotron X-ray computed tomography N2 - Synchrotron X-ray computed tomography (SXCT) is regularly used in materials science to correlate structural properties with macroscopic properties and to optimize manufacturing processes. The X-ray beam energy must be adapted to the sample properties, such as size and density. If both strongly and weakly absorbing materials are present, the contrast to the weakly absorbing materials is lost, resulting in image artifacts and a poor signal-tonoise ratio (SNR). One particular example is a low-temperature co-fired ceramics (LTCC), in which metal connections are embedded in a ceramic matrix and form 3-dimensional conducting structures. This article describes a method of combining SXCT scans acquired at different beam energies, significantly reducing metal artifacts, and improving image quality. We show how to solve the difficult task of merging the scans at low and high beam energy. Our proposed merging approach achieves up to 35 % improvement in SNR within ceramic regions adjacent to metallic conductors. In this way, previously inaccessible regions within the ceramic structure close to the metallic conductors are made accessible. The paper further discusses methodological requirements, limitations, and potential extensions of the presented multi-energy SXCT merging technique. KW - Synchrotron computed tomography KW - Reconstruction algorithm KW - High dynamic range KW - Data merging KW - Low-temperature cofired ceramics PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-652339 DO - https://doi.org/10.1016/j.tmater.2025.100079 SN - 2949-673X VL - 9 SP - 1 EP - 10 PB - Elsevier CY - Amsterdam AN - OPUS4-65233 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evsevleev, Sergei T1 - Load transfer and damage evolution in multiphase Al alloy matrix composites under uniaxial compression N2 - Aluminum alloys are extensively used in the automotive industry. Particularly, squeeze casting production of Al-Si alloys is employed in the conception of metal matrix composites (MMC) for combustion engines. Such materials are of a high interest since they allow combining improved mechanical properties and reduced weight and hence improve efficiency. We investigate two types of MMCs, which can be potentially used for production of combustion engine pistons: 1) a near-eutectic cast AlSi12CuMgNi alloy reinforced with 15%vol. Al2O3 random planar oriented short fibers and 2) the same alloy reinforced with 7%vol. Al2O3 random planar oriented short fibers + 15%vol. SiC particles. Complex 3D microstructure of the samples in as-cast condition, consisting of four and five phases (Al matrix, eutectic Si, intermetallics, Al2O3 fibers and SiC particles) was investigated by synchrotron computed tomography (CT). Advanced methods based on machine learning were applied for segmentation of all phases. This allowed extracting quantitative information such as volume fraction, shape and interconnectivity of every phase. In-situ compression tests during neutron diffraction experiments were used to track the load transfer among phases, while CT on pre-strained samples to monitor and quantify damage. A micromechanical model was developed to simulate the evolution of the internal stress of each phase during uniaxial compression. We showed that in composites with the Al2O3 fiber mat plane perpendicular to the load axis the Al-alloy matrix presents a large hydrostatic stress component, i.e. undergoes compression also in the direction transverse to the external load. This feature holds with and without the addition of SiC ceramic reinforcement and is absent in the case when the Al2O3 fiber mat plane is parallel to the load axis. We show, that the intermetallics play a decisive role at very high loads, when all other reinforcement phases suffer (extensive) damage. The addition of SiC particles does alleviate the load on the Al2O3 fibers, on the eutectic Si, and on the intermetallic phases in both cases of parallel and orthogonal (to the load axis) Al2O3 fiber orientation. Apart from the beneficial addition of ceramic reinforcement, the presence of intermetallic phase and eutectic silicon, forming an interconnected network even at high loads, when single particles break, confers peculiar properties to these multi-phase composites. T2 - The 3rd International Conference on Light Materials CY - Manchester, UK DA - 05.11.2019 KW - Aluminum alloy KW - Metal Matrix Composite KW - Computed tomography KW - Neutron diffraction KW - Stress analysis KW - Load partition PY - 2019 AN - OPUS4-49640 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zocca, Andrea A1 - Günster, Jens T1 - Towards a debinding-free additive manufacturing of ceramics: A development perspective of water-based LSD and LIS technologies N2 - Ceramic additive manufacturing (AM) requires a complex process chain with various post-processing steps that require expensive machines and special expertise. The key to further market penetration is AM that makes it possible to integrate into an already established ceramic process chain. Most successful AM technologies for ceramics are, however, based on processes that initially have been developed for polymeric materials. For ceramics AM, polymers or precursors are loaded with ceramic particles. This strategy facilitates the entry into AM, however the introduction of organic additives into the ceramic process chain represents a considerable technological challenge to ultimately obtain a ceramic component after additive shaping. In the present communication, two technologies based on ceramic suspensions will be introduced, the “layerwise slurry deposition” (LSD) and “laser induced slip casting” (LIS) technology. Both technologies take advantage of the high packing densities reached by conventional slip casting and moreover enable the processing of fines, even nanoparticles. KW - Additive Manufacturing KW - Ceramic KW - Water-based KW - Debinding KW - Slurry PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-605531 DO - https://doi.org/10.1016/j.oceram.2024.100632 SN - 2666-5395 VL - 19 SP - 1 EP - 13 PB - Elsevier B.V. AN - OPUS4-60553 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kromer, Charlotte A1 - Katz, Aaron A1 - Feldmann, Ines A1 - Laux, Peter A1 - Luch, Andreas A1 - Tschiche, Harald R. T1 - A targeted fluorescent nanosensor for ratiometric pH sensing at the cell surface N2 - AbstractThe correlation between altered extracellular pH and various pathological conditions, including cancer, inflammation and metabolic disorders, is well known. Bulk pH measurements cannot report the extracellular pH value at the cell surface. However, there is a limited number of suitable tools for measuring the extracellular pH of cells with high spatial resolution, and none of them are commonly used in laboratories around the world. In this study, a versatile ratiometric nanosensor for the measurement of extracellular pH was developed. The nanosensor consists of biocompatible polystyrene nanoparticles loaded with the pH-inert reference dye Nile red and is surface functionalized with a pH-responsive fluorescein dye. Equipped with a targeting moiety, the nanosensor can adhere to cell membranes, allowing direct measurement of extracellular pH at the cell surface. The nanosensor exhibits a sensitive ratiometric pH response within the range of 5.5–9.0, with a calculated pKa of 7.47. This range optimally covers the extracellular pH (pHe) of most healthy cells and cells in which the pHe is abnormal, such as cancer cells. In combination with the nanosensors ability to target cell membranes, its high robustness, reversibility and its biocompatibility, the pHe nanosensor proves to be well suited for in-situ measurement of extracellular pH, even over extended time periods. This pH nanosensor has the potential to advance biomedical research by improving our understanding of cellular microenvironments, where extracellular pH plays an important role. KW - pH sensor KW - pH KW - Targeting, Nanoparticles KW - pHe KW - Nanosensor KW - Extracellular pH PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-604339 DO - https://doi.org/10.1038/s41598-024-62976-2 VL - 14 IS - 1 SP - 1 EP - 12 PB - Springer Science and Business Media LLC AN - OPUS4-60433 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hoffmann, Moritz A1 - Stawarczyk, Bogna A1 - Günster, Jens A1 - Zocca, Andrea T1 - Influence of additives and binder on the physical properties of dental silicate glass-ceramic feedstock for additive manufacturing N2 - Objectives The aim of the study was to investigate the impact of organic additives (binder, plasticizer, and the cross-linking ink) in the formulation of water-based feedstocks on the properties of a dental feldspathic glass-ceramic material developed for the slurry-based additive manufacturing technology “LSD-print.” Material and methods Three water-based feldspathic feedstocks were produced to study the effects of polyvinyl alcohol (AC1) and poly (sodium 4-styrenesulfonate) (AC2) as binder systems. A feedstock without organic additives was tested as the control group (CG). Disc-shaped (n = 15) and bar (n = 7) specimens were slip-cast and characterized in the green and fired states. In the green state, density and flexural strength were measured. In the fired state, density, shrinkage, flexural strength (FS), Weibull modulus, fracture toughness (KIC), Martens parameters, and microstructure were analyzed. Disc-shaped and bar specimens were also cut from commercially available CAD/CAM blocks and used as a target reference (TR) for the fired state. Results In the green state, CG showed the highest bulk density but the lowest FS, while the highest FS in the green state was achieved with the addition of a cross-linking ink. After firing, no significant differences in density and a similar microstructure were observed for all slip-cast groups, indicating that almost complete densification could be achieved. The CAD/CAM specimens showed the highest mean FS, Weibull modulus, and KIC, with significant differences between some of the slip-cast groups. Significance These results suggest that the investigated feedstocks are promising candidates for the slurry-based additive manufacturing of restorations meeting the class 1a requirements according to DIN EN ISO 6871:2019–01. KW - Firing KW - 3D-printing KW - Silicate glass-ceramics KW - Debinding PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-600516 DO - https://doi.org/10.1016/j.jmbbm.2024.106563 SN - 1751-6161 VL - 155 SP - 1 EP - 12 PB - Elsevier B.V. AN - OPUS4-60051 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Knabe, C. A1 - Stiller, M. A1 - Kampschulte, M. A1 - Wilbig, Janka A1 - Peleska, B. A1 - Günster, Jens A1 - Gildenhaar, R. A1 - Berger, G. A1 - Rack, A. A1 - Linow, U. A1 - Heiland, M. A1 - Rendenbach, C. A1 - Koerdt, S. A1 - Steffen, C. A1 - Houshmand, A. A1 - Xiang-Tischhauser, L. A1 - Adel-Khattab, D. T1 - A tissue engineered 3D printed calcium alkali phosphate bioceramic bone graft enables vascularization and regeneration of critical-size discontinuity bony defects in vivo N2 - Recently, efforts towards the development of patient-specific 3D printed scaffolds for bone tissue engineering from bioactive ceramics have continuously intensified. For reconstruction of segmental defects after subtotal mandibulectomy a suitable tissue engineered bioceramic bone graft needs to be endowed with homogenously distributed osteoblasts in order to mimic the advantageous features of vascularized autologous fibula grafts, which represent the standard of care, contain osteogenic cells and are transplanted with the respective blood vessel. Consequently, inducing vascularization early on is pivotal for bone tissue engineering. The current study explored an advanced bone tissue engineering approach combining an advanced 3D printing technique for bioactive resorbable ceramic scaffolds with a perfusion cell culture technique for pre-colonization with mesenchymal stem cells, and with an intrinsic angiogenesis technique for regenerating critical size, segmental discontinuity defects in vivo applying a rat model. To this end, the effect of differing Si-CAOP (silica containing calcium alkali orthophosphate) scaffold microarchitecture arising from 3D powder bed printing (RP) or the Schwarzwalder Somers (SSM) replica fabrication technique on vascularization and bone regeneration was analyzed in vivo. In 80 rats 6-mm segmental discontinuity defects were created in the left femur. KW - Additive Manufacturing KW - Bio active ceramic KW - In-vivo KW - Alcium alkali phosphate PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-584555 DO - https://doi.org/10.3389/fbioe.2023.1221314 SN - 2296-4185 VL - 11 SP - 1 EP - 20 PB - Frontiers SA CY - Lausanne AN - OPUS4-58455 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Knabe, Christine A1 - Adel-Khattab, Doaa A1 - Rezk, Mohamed A1 - Cheng, Jia A1 - Berger, Georg A1 - Gildenhaar, Renate A1 - Wilbig, Janka A1 - Günster, Jens A1 - Rack, Alexander A1 - Heiland, Max A1 - Knauf, Tom A1 - Stiller, Michael T1 - Osteogenic Effect of a Bioactive Calcium Alkali Phosphate Bone Substitute in Humans N2 - (1) Background: The desire to avoid autograft harvesting in implant dentistry has prompted an ever-increasing quest for bioceramic bone substitutes, which stimulate osteogenesis while resorbing in a timely fashion. Consequently, a highly bioactive silicon containing calcium alkali orthophosphate (Si-CAP) material was created, which previously was shown to induce greater bone cell maturation and bone neo-formation than β-tricalcium phosphate (β-TCP) in vivo as well as in vitro. Our study tested the hypothesis that the enhanced effect on bone cell function in vitro and in sheep in vivo would lead to more copious bone neoformation in patients following sinus floor augmentation (SFA) employing Si-CAP when compared to β-TCP. (2) Methods: The effects of Si-CAP on osteogenesis and Si-CAP resorbability were evaluated in biopsies harvested from 38 patients six months after SFA in comparison to β-TCP employing undecalcified histology, histomorphometry, and immunohistochemical analysis of osteogenic marker expression. (3) Results: Si-CAP as well as β-TCP supported matrix mineralization and bone formation. Apically furthest away from the original bone tissue, Si-CAP induced significantly higher bone formation, bone-bonding (bone-bioceramic contact), and granule resorption than β-TCP. This was in conjunction with a higher expression of osteogenic markers. (4) Conclusions: Si-CAP induced higher and more advanced bone formation and resorbability than β-TCP, while β-TCP’s remarkable osteoconductivity has been widely demonstrated. Hence, Si-CAP constitutes a well-suited bioactive graft choice for SFA in the clinical arena. KW - Silicon release KW - Bioceramics KW - Calcium alkali orthophosphate materials KW - Bioactive bone grafting material KW - Bioactivity KW - Osteogenesis KW - Bone regeneration KW - Sinus floor augmentation PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-591015 DO - https://doi.org/10.3390/bioengineering10121408 VL - 10 IS - 12 SP - 1 EP - 15 PB - MDPI AN - OPUS4-59101 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ginés-Palomares, Juan Carlos A1 - Fateri, Miranda A1 - Kalhöfer, Eckhard A1 - Schubert, Tim A1 - Meyer, Lena A1 - Kolsch, Nico A1 - Brandic Lipinska, Monica A1 - Davenport, Robert A1 - Imhof, Barbara A1 - Waclavicek, René A1 - Sperl, Matthias A1 - Makaya, Advenit A1 - Günster, Jens T1 - Laser melting manufacturing of large elements of lunar regolith simulant for paving on the Moon N2 - The next steps for the expansion of the human presence in the solar system will be taken on the Moon. However, due to the low lunar gravity, the suspended dust generated when lunar rovers move across the lunar soil is a significant risk for lunar missions as it can affect the systems of the exploration vehicles. One solution to mitigate this problem is the construction of roads and landing pads on the Moon. In addition, to increase the sustainability of future lunar missions, in-situ resource utilization (ISRU) techniques must be developed. In this paper, the use of concentrated light for paving on the Moon by melting the lunar regolith is investigated. As a substitute of the concentrated sunlight, a high-power CO2 laser is used in the experiments. With this set-up, a maximum laser spot diameter of 100 mm can be achieved, which translates in high thicknesses of the consolidated layers. Furthermore, the lunar regolith simulant EAC-1A is used as a substitute of the actual lunar soil. At the end of the study, large samples (approximately 250 × 250 mm) with interlocking capabilities were fabricated by melting the lunar simulant with the laser directly on the powder bed. Large areas of lunar soil can be covered with these samples and serve as roads and landing pads, decreasing the propagation of lunar dust. These manufactured samples were analysed regarding their ineralogical composition, internal structure and mechanical properties. KW - Regolith KW - ISRU KW - Moon KW - Laser KW - Additive manufacturing PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-585985 DO - https://doi.org/10.1038/s41598-023-42008-1 SN - 2045-2322 VL - 13 SP - 1 EP - 10 PB - Springer AN - OPUS4-58598 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wetzel, Annica A1 - Hans, Ann-Kathrin A1 - von der Au, Marcus A1 - Brand, Izabella A1 - Wittstock, Gunther A1 - Özcan Sandikcioglu, Özlem A1 - Witt, Julia T1 - Long-term corrosion studies of CrCoNi and CrMnFeCoNi in sulfuric acid N2 - This study investigates the long-term corrosion behavior of CrCoNi and CrMnFeCoNi MPEAs over 28 d in 1 M H2SO4. Corrosion progression and passive film evolution were analyzed using open circuit potential measurements, electrochemical impedance spectroscopy, X-ray photoelectron spectroscopy, and scanning electron microscopy. Unlike short-term polarization tests, where CrCoNi exhibited intergranular corrosion, long-term immersion resulted in a stable, Cr-rich passive oxide layer. In contrast, CrMnFeCoNi formed a porous mixed oxide layer, increasing its susceptibility to degradation and revealing a distinct corrosion mechanism. X-ray photoelectron spectroscopy tracking at weekly intervals showed that prolonged immersion led to the transformation of sulfide/sulfite species into a sulfate-containing surface film. This effect was only detectable in long-term corrosion studies. These findings provide new insights into the time-dependent degradation mechanisms of MPEAs and demonstrate that corrosion mechanisms differ significantly from short-term polarization tests. This highlights the need for long-term studies to properly assess material stability in practical applications. KW - Long-term corrosion KW - Multi-principal element alloys (MPEAs) KW - X-ray photoelectron spectroscopy (XPS) PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-636895 DO - https://doi.org/10.1038/s41529-025-00637-z SN - 2397-2106 VL - 9 IS - 1 SP - 1 EP - 13 PB - Springer Science and Business Media LLC AN - OPUS4-63689 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sobetkii, Arcadii A1 - Mosinoiu, Laurentiu-Florin A1 - Caramarin, Stefania A1 - Mitrica, Dumitru A1 - Cursaru, Laura-Madalina A1 - Matei, Alexandru-Cristian A1 - Tudor, Ioan-Albert A1 - Serban, Beatrice-Adriana A1 - Ghita, Mihai A1 - Vitan, Nicoleta A1 - Witt, Julia A1 - Özcan Sandikcioglu, Özlem A1 - Postolnyi, Bogdan A1 - Pogrebnjak, Alexander T1 - Deposition and Characterization of Cu-Enhanced High-Entropy Alloy Coatings via DC Magnetron Sputtering N2 - Protection against microbiologically influenced corrosion (MIC) is critical for materials used in aquatic environments, as MIC accelerates material degradation and leads to faster structural failure. Copper (Cu) has the potential to substantially improve the MIC resistance in alloys. In this study, high-entropy alloy (HEA) coatings containing Cu were deposited using DC (Direct Current) magnetron sputtering to enhance the corrosion resistance and mechanical properties of various substrates. Two CuCrFeMnNi HEA compositions in the form of bulk alloys and PVD (Physical Vapor Deposition) coatings, with 5% and 10% Cu, were analyzed for their microstructural, mechanical, and anticorrosive characteristics. Deposition parameters were varied to select the optimal values. Microstructural evaluations using SEM-EDS (scanning electron microscopy and energy dispersive X-ray spectroscopy), XRD (X-ray diffraction), and AFM (atomic force microscopy) revealed uniform, dense coatings with good adhesion composed of dendritic and interdendritic BCC (body-centered cubic) and FCC (face centered cubic) structures, respectively. Microhardness tests indicated improved mechanical properties for the samples coated with developed HEAs. The coatings exhibited improved corrosion resistance in NaCl solution, the 10% Cu composition displaying the highest polarization resistance and lowest corrosion rate. These findings suggest that Cu-containing HEA coatings are promising candidates for applications requiring enhanced corrosion protection. KW - High-entropy alloys (HEAs) KW - DC magnetron sputtering KW - Cu-enhanced coatings KW - Corrosion resistance KW - Microstructural characterization PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-625561 DO - https://doi.org/10.3390/app15041917 SN - 2076-3417 VL - 15 IS - 4 SP - 1 EP - 14 PB - MDPI AN - OPUS4-62556 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sänger, Johanna A1 - König, N.F. A1 - De Marzi, A. A1 - Zocca, Andrea A1 - Franchin, G. A1 - Bermejo, R. A1 - Colombo, P. A1 - Günster, Jens T1 - Linear volumetric additive manufacturing of zirconia from a transparent photopolymerizable ceramic slurry via Xolography N2 - Advanced ceramics printed with photon-based additive manufacturing deals with anisotropic mechanical properties from the layer-by-layer manufacturing. Motivated by the success in using highly filled transparent slurries containing nanoparticles for powder-based two-photon-polymerization (2PP) for advanced ceramic printing, this works approach is the transfer to Xolography, a volumetric additive manufacturing technology based on linear two-photon excitation and without recoating steps. This paper reports the results of a preliminary investigation optimizing the photocurable slurry to the requirements of Xolography in terms of transparency, over a significantly larger mean free path, compared to 2PP. A feedstock filled with 70 % weight fraction of ceramic particles (∼30 vol%) exhibiting an exceptionally high degree of transparency in the relevant wavelength range of 400–800 nm was prepared from 5 nm zirconia nanoparticles. The high transparency of the photocurable slurry is attributed to the near-monomodal particle size distribution of the zirconia nanoparticles used. KW - Additive manufacturing KW - Xolography KW - Ceramic PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-608908 DO - https://doi.org/10.1016/j.oceram.2024.100655 SN - 2666-5395 VL - 19 SP - 1 EP - 9 PB - Elsevier BV AN - OPUS4-60890 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Le, Quynh Hoa A1 - Bäßler, Ralph A1 - Kratzig, Andreas A1 - Bettge, Dirk A1 - Kranzmann, Axel A1 - Knauer, S. T1 - Droplet corrosion of CO2 transport pipeline steels N2 - In this work, the focus was set on the corrosion process of condensate as drops on the surface of carbon steels (X52, X70), martensitic steel UNS S41500, and superaustenite UNS N08031 in CO2 atmosphere with impurities at 278 K (to simulate the transportation condition in a buried pipeline). Exposure tests were performed at both normal pressure and high pressure where CO2 is supercritical or in dense phase. The drop, 1 ‑ 10 μL in volume, was prepared by dropping CO2 saturated ultra-pure water onto the surface of steel coupons in a one-liter-autoclave. The CO2 gas stream, simulating the oxyfuel flue gas with varying concentration of impurities (SO2 and O2 ), was then pumped into the autoclave to observe the condensation and corrosion impacts of impurities. Comparable exposure tests were carried out with the same gas mixture and the same volume of water as vapor to observe the drop formation and the corrosion process that follows. The wettability and stability of drops on the surface of steel coupons in CO2 supercritical/dense phase environment was evaluated additionally by contact angle measurement. T2 - NACE International Annual Corrosion Conference CY - Phoenix, AZ, USA DA - 15.04.2018 KW - Geothermal KW - Coating KW - SiO2 KW - Polyaniline KW - Corrosion PY - 2018 SP - 10845, 1 EP - 11 PB - Omnipress CY - Houston AN - OPUS4-44917 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kratzig, Andreas T1 - Interaction of oxidizing and reductive components in CO2 fluids in transport pipelines (X70) at low temperature N2 - Carbon Capture Utilization and Storage (CCUS) is a promising technology for the reduction of CO2 emissions, e.g. from fossil-fuel operated power plants or cement mills. Crucial points for a sustainable and future-proof CCUS procedure are reliability and cost efficiency of the pipeline transport network. Due to the absence of certified benchmarks for upper limits, systematic experiments with impurities in the CO2 stream were carried out. For oxidation processes SO2 and NO2 acted as corrosive components, and for reductive atmosphere H2S. Carbon steel L485MB (pipeline), martensitic steel 1.4313 (compression) and austenitic steel 1.4562 (injection) were selected as specimens. Experiments were performed at 1 bar or 100 bar and within a temperature range 278 K ≤ T ≤ 313 K. High-alloyed Cr-Ni steels revealed no corrosion (1.4562, 1.4313), while for carbon steel considerable corrosion was observed. The type and intensity of corrosion was strongly coupled with the applied corrosive species and the level of humidity in the CO2 stream, leading to different compositions of acidic condensates. Applying a reducing atmosphere results in very little corrosion rates, but provokes pitting corrosion. In contrast, oxidizing or mixed settings lead to a clearly increased growth of the corrosion layer, but exhibit shallow uniform corrosion. Exceptional nitric acid results in intergranular corrosion. T2 - EUROCORR 2017 CY - Prague, Czech Republic DA - 03.09.2017 KW - CCS KW - Pipeline transport KW - CO2 corrosion KW - Condensation KW - Carbon steel PY - 2017 AN - OPUS4-41919 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Günster, Jens T1 - Binder Jetting of Advanced Ceramics N2 - The Binder Jetting BJ process is one of the most versatile additive manufacturing technologies in use. In this process a binder is locally jetted into a powder bed for the consolidation of a 3D structure, layer by layer. Basically, all materials which can be provided as a flowable powder and, thus, spreadable to a thin layer, can be processed. Metals, ceramics and polymers are processable, but also materials from nature, such as sand, wood sawdust and insect frass. Moreover, the BJ technology is adapted to large building volumes of some cubic meters easily. Besides these striking advantages, the manufacture of ceramic parts by BJ is still challenging, as the packing density of the powder bed is generally too low and the particle size of a flowable powder too large for a successful densification of printed parts in a subsequent sintering step to an advanced ceramic product. After an introduction of binder jetting in general and highlighting some examples, strategies for obtaining dense ceramic parts by BJ will be introduced. T2 - yCAM 2022 CY - Barcelona, Spain DA - 08.11.2022 KW - Additive Manufacturing KW - Ceramics PY - 2022 AN - OPUS4-59887 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Günster, Jens T1 - Powder-based Additive Manufacturing at Micro-Gravity N2 - Are we ready for putting a human footprint on Mars? Obviously, it is possible to send technologically challenging missions to our earth neighbors with a high level of complexity, such as enabling autonomous planetary mobility. As humanity contemplates mounting manned missions to Mars, strategies need to be developed for the design and operation of hospitable environments safely working in space for years. Humans require water and air provided by complicated equipment. Its safe operation is a great challenge and implies being prepared for all eventualities. Instead of foreseeing and preparing for all possible scenarios of machine failures and accidents, it appears logic taking advantage of the flexibility of humans and providing essential equipment for the reaction on critical situations. The supply of spare parts for repair and replacement of lost equipment would be one key pillar of such a strategy. Bearing in mind the absolute distance and flight trajectories for manned missions to Mars, supplying spare parts from Earth is impossible. Thus, in space manufacturing remains the only option for a timely supply. With a high flexibility in design and the ability to manufacture ready to use components directly from a computer aided model, additive manufacturing technologies appear extremely attractive. For metal parts manufacturing the Laser Beam Melting process is the most widely used additive manufacturing process in industrial application. However, envisioning the handling of metal powders in the absence of gravitation is one prerequisite for its successful application in space. A gas flow throughout the powder bed has been successfully applied to compensate for missing gravitational forces in micro gravity experiments. The so-called Gas Flow Assisted Powder Deposition is based on a porous building platform acting as a filter for the fixation of metal particles in a gas flow driven by a pressure difference maintained by a vacuum pump. T2 - 2nd Sino-German Workshop on 3D Printing in Space CY - Berlin, Germany DA - 28.10.2019 KW - µ-gravity KW - Additive Manufacturing KW - Zero-g PY - 2019 AN - OPUS4-49629 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rütters, H. A1 - Fischer, S. A1 - Le, Quynh A1 - Bettge, Dirk A1 - Bäßler, Ralph A1 - Maßmann, J. A1 - Ostertag-Henning, C. A1 - Wolf, J. Lennard A1 - Pumpa, M. A1 - Lubenau, U. A1 - Knauer, S. A1 - Jaeger, P. A1 - Neumann, A. A1 - Svensson, K. A1 - Lempp, C. A1 - Menezes, F. A1 - Hagemann, B. T1 - Towards defining reasonable minimum composition thresholds – impacts of variable CO2 stream compositions on transport, injection and storage N2 - The collaborative project “Impacts of impurities in CO2 streams captured from different emitters in a regional cluster on transport, injection and storage (CLUSTER)” aimed to set up recommendations on how to define “reasonable minimum composition thresholds” that CO2 streams should meet when accessing CO2 transport pipeline networks. Within CLUSTER, we investigated potential impacts of CO2 streams with different and temporally variable compositions and mass flow rates along the whole CCS chain. Investigations included, amongst others, impacts on: Corrosion of pipeline steel, pipeline network design and related transport costs, alteration of well bore cements, pressure development and rock integrity, geochemical reactions, and petrophysical and geomechanical rock properties. All investigations are based on a generic CCS chain scenario. In this scenario, CO2 streams are captured from a spatial cluster of eleven emitters and collected in a regional pipeline network. Emitters comprise seven fossil fuel-fired power plants equipped with different capture technologies, two cement plants, one refinery and one integrated iron and steel plant. In total, 19.78 Mio t CO2 (including impurities) are captured in the emitter cluster annually. The combined CO2 stream is transported in a trunk line with a length of 400 km (100 km of these offshore) and is injected into five generic storage structures. The storage reservoirs are saline aquifers of the Buntsandstein. The investigations revealed beneficial and deteriorating impacts of different impurities and combinations thereof. Overall, no fundamental technical obstacles for transporting, injecting and storing CO2 streams of the modelled variable compositions and mass flow rates were observed. Based on the results, the CLUSTER project team recommends not to define “minimum composition thresholds” for CO2 streams as strict threshold values for each individual impurity in the stream. Instead, CO2 stream compositions and variabilities for specific CCS projects should be constrained with regard to a set of parameters including i) the overall CO2 content, ii) maximum contents of relevant impurities or elements, iii) acceptable variability of CO2 stream composition, and iv) impurity combinations to be avoided. T2 - 15th International Conference on Greenhouse Gas Control Technologies, GHGT-15 CY - Online meeting DA - 15.03.2021 KW - Corrosion KW - Impurities KW - CO2 quality KW - Pipeline network KW - Whole-chain CCS scenario KW - Recommendations PY - 2021 DO - https://doi.org/10.2139/ssrn.3816427 SP - 1 EP - 18 AN - OPUS4-52418 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hampel, Marco T1 - Combination of SECM with a multi-electrode analyzer for resolving local processes during microbiologically influenced corrosion N2 - Electrochemically active bacteria such as iron oxidizing bacteria (IOB) or iron reducing bacteria (IRB) accelerate the corrosion of stainless steel via the oxidation and reduction of iron oxides in the passive layer. The exposure to medium containing IOB and IRB leads to pitting corrosion with deep pits on stainless steel surfaces. Improving corrosion control via a better understanding of localized corrosion processes is highly relevant especially for reasons of safety or environmental protection since advancing pitting corrosion can easily lead to unpredictable material failure. Classic electrochemical methods however, provide insufficient information about the spatial heterogeneity of a corroding sample and fall short in detecting localized corrosion. The aim of this work is to develop methods for the analysis of localized corrosion, on stainless steel surfaces induced by IRB and IOB biofilms. It is quite challenging to address the complexity of the variations in the passive layer composition and microstructure as well as the biofilm’s complexity with its local differential aeration cells and electrochemical parameters both at the same time. Thus in this study, agarose artificial biofilms mimicking the physical properties of a natural biofilm have been used as model systems to be able to differentiate between individual effects. This artificial biofilm is applied on a multi-electrode stainless steel sample to identify local anodic sites during exposure experiments. For more detailed analysis of active sites, a scanning electrochemical microscopy (SECM) has been applied. Using the SECM as an amperometric sensor, we have investigated concentration gradients of iron ions or oxygen within the biofilm and its immediate vicinity on actively corroding electrodes. The presented analytical approach delivers promising results in clarifying how localized corrosion of stainless steels develops chronologically and spatially in the presence of IRBs and IOBs. Our results on model systems do also provide the basis for the investigation of natural biofilms in the future. T2 - EUROCORR 2017 & 20thICC CY - Prague, Czech Republic DA - 04.09.2017 KW - Scanning electrochemical microscope (SECM) KW - Stainless steel KW - Microbiologically influenced corrosion (MIC) KW - Local electrochemistry KW - Corrosion PY - 2017 AN - OPUS4-43406 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Review: Polymer Coatings ‐ A Guide to Chemistry, Characterization, and Selected Applications N2 - This book grew out of a course on polymer coatings held by the author at the university. It shall serve as an introduction to the wide field of polymer coatings. It is not intended to cover completely all facts on polymer coatings. All chapters are well structured. Selected figures and formulas illustrate the content and contribute to a good understandability. At the end of each chapter some hints for further reading are provided. Finally, the book fulfills its intention to introduce into the topic by providing basics on science and technology of polymer coatings, suitable for chemists in industry, materials scientists, polymer chemists and physical chemists. KW - Corrosion KW - Coating KW - Polymer PY - 2020 DO - https://doi.org/10.1002/maco.202070024 SN - 1521-4176 SN - 0947-5117 VL - 71 IS - 2 SP - 321 EP - 322 PB - WILEY‐VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-50374 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stoljarova, A. A1 - Regenspurg, S. A1 - Bäßler, Ralph A1 - Mathiesen, T. A1 - Braüner Nielsen, J. T1 - Effect of lead and copper containing brine on steel materials for geothermal applications – A corrosion study N2 - Geothermal brines often contain high amounts of lead and copper ions that can precipitate as native Cu and Pb as consequence of galvanic corrosion when brines react with carbon steel materials. This contribution evaluates which materials could overcome the problem of galvanic corrosion at geothermal environment. The behavior of these materials in water containing high chloride concentration (> 100 g/L NaCl) as well as various amounts of dissolved bCl2 and/or CuCl2 was characterized by electrochemical and exposure measurements. Both methods reveal carbon steel suffers corrosion susceptibility, accompanied by Cu◦ and/or Pb◦ precipitation on the surface. Electrochemical measurements on stainless steels result in significant difference in corrosion and repassivation potentials (Ecorr = -189 mV, Erep = 70 mV), indicating a good corrosion resistance. KW - Copper KW - Lead KW - Corrosion KW - Steel KW - Geothermal energy PY - 2021 DO - https://doi.org/10.1016/j.geothermics.2020.102024 SN - 0375-6505 VL - 91 SP - NIL_75 EP - NIL_85 PB - Elsevier CY - Amsterdam AN - OPUS4-51976 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Faes, W. A1 - Lecompte, S. A1 - van Bael, J. A1 - Salenbien, R. A1 - Bäßler, Ralph A1 - Bellemans, I. A1 - Cools, P. A1 - de Geyter, N. A1 - Morent, R. A1 - Verbeken, K. A1 - de Paepe, M. T1 - Corrosion behaviour of different steel types in artificial geothermal fluids N2 - Geothermal energy is an interesting alternative to polluting fossil energy sources. Therefore, in Belgium, two wells have been drilled for a deep geothermal power plant. However, the environment to which the installations are exposed is challenging. The geothermal brine has 165 g/l total dissolved solids (of which 90% are sodium and chlorine) and the production temperature can be up to 130 °C. To assess their suitability to be used in a geothermal power plant, the corrosivity of the artificial brine to three common construction materials was investigated with exposure and electrochemical tests. The metals under consideration are a low-alloyed carbon steel (S235JR), an austenitic stainless steel (UNS S31603) and a duplex stainless steel (UNS S31803). The carbon steel, that was found to corrode uniformly, could be considered as a constructional material if a sufficient wall thickness is chosen. The austenitic stainless steel and the duplex stainless steel demonstrate very low uniform corrosion rates. They are however susceptible to pitting and crevice corrosion. To guarantee safe operation of the geothermal power plant, the susceptibility of the alloys to stress corrosion cracking should be tested and in situ experiments should be performed. KW - Geothermal energy KW - Corrosion KW - Carbon dioxide KW - Carbon steel KW - Stainless steel PY - 2019 DO - https://doi.org/10.1016/j.geothermics.2019.05.018 SN - 0375-6505 VL - 82 IS - 11 SP - 182 EP - 189 PB - Elsevier Ltd. AN - OPUS4-48759 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pötzsch, Sina T1 - Beständigkeit von Elastomeren bei Einsatz im Heizölgemisch mit 20 % Biodiesel (B20) bei unterschiedlichen Temperaturen unter statischen und verpressten Bedingungen N2 - Aus Rapsöl gewonnener Biodiesel ist eine umweltfreundliche Alternative zu fossilen Energiequellen. In der Europäischen Union, in der 80 % der ölhaltigen Brennstoffe importiert werden müssen, besteht zudem ein Interesse, die Abhängigkeit von exter-nen Ölversorgern zu reduzieren. Bei jeder Veränderung der Zusammensetzung eines Brennstoffs muss auch die Ma-terialverträglichkeit gewährleistet bleiben. Es stellt sich die Frage, ob Elastomere im Vergleich zu reinem Heizöl auch in Heizöl mit 20 % Biodiesel (B20) beständig sind. Die Polarität des Biodiesels erhöht die Quellung und fördert die Permeation und Ex-traktion. Sowohl Quellung als auch Extraktion bedingen Änderungen der physikali-schen Eigenschaften der Elastomere. Extraktion verändert die chemische des Heiz-öls. Diese chemischen Veränderungen können auch den Abbau (Hydrolyse und Oxi-dation) der Polymere durch das Herauslösen von Additiven und Stabilisatoren be-schleunigen. Ziel dieser Arbeit war die Bestimmung der Beständigkeit der Elastomere ACM (Poly-acrylatkautschuk), HNBR (Hydrierter Acrylnitrilbutadienkautschuk), FKM (Fluorkaut-schuk) und PUR (Polyurethan) in Heizöl und im Heizölgemisch B20. Prüfkörper der Elastomere wurden für 42 Tage (Härteprüfung) und 84 Tage (Zugprü-fung) bei 40 °C ausgelagert. Anschließend wurde die Änderung der Masse, Shore Härte A, Zugfestigkeit, und Reißdehnung bezogen auf die Werte vor der Aus-lagerung bestimmt. Die weniger zur Quellung neigenden Elastomere FKM und HNBR wurden zusätzlich bei 70 °C ausgelagert. Um die Elastomere im verpressten Zustand zu testen, wurde der Druckverformungs-rest nach DIN ISO 815 bestimmt. Hierzu wurden zylindrische Prüfkörper aus ACM, HNBR und FKM verpresst und in Heizöl und Heizöl mit 20 % FAME für 3, 7, 14, 28, 56 und 90 Tage bei 40 °C ausgelagert. Anschließend wurde über die Dickenmes-sung der Druckverformungsrest ermittelt. Zum Vergleich wurden Prüfkörper verpresst und ohne Medium bei 40 °C ausgelagert. In den internationalen Normen wurde kein Grenzwert für die Veränderung der Zugei-genschaften und der Härte für eine positive Bewertung der Beständigkeit festgelegt. Deshalb wurde in der BAM ein Grenzwert von 15 % für die Beständigkeitsbewertung herangezogen. Bei 40 °C lag die Änderung der Zugeigenschaften und der Shore Härte von ACM, HNBR und FKM in Heizöl und in B20 unter 15 %. Folglich sind ACM, HNBR und FKM bei 40 °C in Heizöl und in B20 beständig. PUR ist bei 40 °C in Heizöl beständig, je-doch nicht für eine Verwendung in B20 geeignet, da sich die Zugfestigkeit und Reiß-dehnung um 50 % vermindert haben. Bei 70 °C ist FKM in Heizöl und B20 beständig, wohingegen HNBR an seine Einsatz-grenzen gelangt und unbeständig ist, in B20 haben sich die Zugfestigkeit um 40 % und die Reißdehnung um 50 % reduziert. T2 - Merseburger Elastomertage - elastoMER 2019 CY - Merseburg, Germany DA - 25.09.2019 KW - Beständigkeit KW - Heizöl mit 20 % Biodiesel KW - Elastomere KW - Biogene Brennstoffe KW - ACM KW - PUR KW - FKM KW - HNBR PY - 2019 AN - OPUS4-49138 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Diener, S. A1 - Schubert, Hendrik A1 - Held, A. A1 - Katsikis, N. A1 - Günster, Jens A1 - Zocca, Andrea T1 - Influence of the dispersant on the parts quality in slurry-based binder jetting of SiC ceramics N2 - Binder jetting is establishing more and more in the ceramic industry to produce large complex shaped parts. A parameter with a great impact on the quality of the parts is the binder–powder interaction. The use of ceramic slurries as feedstock for this process, such as in the layerwise slurry deposition–print technology, allows a great flexibility in the composition. Such slurries are typically composed of ceramic powder, water, and small amounts of various additives. The understanding of the effect of these components on the printing quality is thus essential for the feedstock development. Four models were developed regarding the impact of additives, such as dispersants on printing. These models were confirmed or rebutted by experiments performed for an SiC slurry system with two different concentrations of a dispersant and a commercial phenolic resin used as a binder. It is shown that for this system the influence of the dispersant on the curing behavior and the clogging of the pores by dispersant can be neglected. The redispersion of the dispersant after the curing of the resin has no or only a minor effect. However, the wetting behavior determined by the surface energies of the system seem to be most crucial. In case the surface energy of the slurry additive is significantly lower than the surface energy of the binder, the strength of the green parts and the printing quality will be low. This was shown by inverse gas chromatography, contact angle measurement, rheological characterization, and mechanical tests with casted samples. KW - Additive Manufacturing KW - Binder Jetting KW - Layerwise slurry deposition KW - Silicon carbide KW - Wetting PY - 2022 DO - https://doi.org/10.1111/jace.18693 SN - 1551-2916 VL - 2022 SP - 1 EP - 15 PB - Wiley-Blackwell CY - Oxford AN - OPUS4-55542 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lüchtenborg, Jörg A1 - Mühler, T. A1 - Léonard, Fabien A1 - Günster, Jens T1 - Laser-induced slip casting (LIS) – a new additive manufacturing process for dense ceramics demonstrated with Si3N4 N2 - Up to now, there exists a lack of methods for the additive manufacturing of voluminous ceramic parts with properties comparable to those of conventionally manufactured ones. A high density after sintering is needed to reach the superior properties of ceramic materials. We have developed a new additive manufacturing method, Laser-Induced Slip casting (LIS), to generate ceramic green bodies with high particle packing density and with virtually no restriction in the particle size of the feedstock, especially in terms of small particles. This is achieved by laser-induced local drying of slurries, with the process resembling many features of the well-established stereolithography, but without the excessive use of polymeric material. Thus, unlike the stereolithography process, the resulting green bodies can be processed like traditionally produced ceramic parts. This method allows large and dense additive-manufactured parts to be obtained from conventional water-based ceramic slurries. As an example, we will demonstrate the application of this novel technique with Si3N4. KW - Additive manufacturing KW - Ceramics PY - 2017 DO - https://doi.org/10.4416/JCST2017-00091 SN - 2190-9385 VL - 8 IS - 4 SP - 531 EP - 540 PB - Göller Verlag CY - Baden-Baden AN - OPUS4-43738 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zocca, Andrea T1 - Combination of layerwise slurry deposition and binder jetting (lsd-print) for the additive manufacturing of advanced ceramic materials N2 - Powder bed technologies are amongst the most successful Additive Manufacturing (AM) techniques. Powder bed fusion and binder jetting especially are leading AM technologies for metals and polymers, thanks to their high productivity and scalability. The application of these techniques to most ceramics has been difficult so far, because of the challenges related to the deposition of homogeneous powder layers when using fine powders. In this context, the “layerwise slurry deposition” (LSD) has been developed as a layer deposition method which enables the use of powder bed AM technologies also for advanced ceramic materials. The layerwise slurry deposition consists of the layer-by-layer deposition of a ceramic slurry by means of a doctor blade, in which the slurry is deposited and dried to achieve a highly packed powder layer. This offers high flexibility in the ceramic feedstock used, especially concerning material and particle size. The LSD technology can be combined with binder jetting to develop the so-called “LSDprint” process for the additive manufacturing of ceramics. The LSDprint technology combines the high-speed printing of binder jetting with the possibility of producing a variety of high-quality ceramics with properties comparable to those achieved by traditional processing. In this presentation, the LSD process will be introduced and several examples of application ranging from silicate to high-performance ceramics will be shown. Recent developments towards the scale-up and industrialization of this process will be discussed, alongside future perspectives for the multi-material additive manufacturing. T2 - Shaping 8 CY - Dübendorf, Switzerland DA - 14.09.2022 KW - Additive Manufacturing KW - 3D printing KW - Ceramics PY - 2022 AN - OPUS4-56523 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kulka, M. W. A1 - Donskyi, Ievgen A1 - Wurzler, Nina A1 - Salz, D. A1 - Özcan Sandikcioglu, Özlem A1 - Unger, Wolfgang A1 - Haag, R. T1 - Mussel-Inspired Multivalent Linear Polyglycerol Coatings Outperform Monovalent Polyethylene Glycol Coatings in Antifouling Surface Properties N2 - Biofouling constitutes a major challenge in the application of biosensors and biomedical implants, as well as for (food) packaging and marine equipment. In this work, an antifouling surface coating based on the combination of mussel-inspired dendritic polyglycerol (MI-dPG) and an amine-functionalized block copolymer of linear polyglycerol (lPG−b−OA11, OA = oligo-amine) was developed. The coating was compared to a MI-dPG surface which was postfunctionalized with commercially available amine-terminated Polyethylene glycol (HO−PEG−NH2) of similar molecular weight. In the current work, These coatings were compared in their chemical stability, protein fouling characteristics, and cell fouling characteristics. The lPG−b−OA11-functionalized coating showed high chemical stability in both phosphate buffered saline (PBS) and sodium dodecyl sulfate (SDS) solutions and reduced the adhesion of fibrinogen from human plasma with 99% and the adhesion of human serum albumin with 96%, in comparison to the bare titanium dioxide substrate. Furthermore, the Proliferation of human umbilical vein endothelial cells (HUVECs) was reduced with 85% when the lPG−b−OA11 system was compared to bare titanium dioxide. Additionally, a reduction of 94% was observed when the lPG−b−OA11 system was compared to tissue culture polystyrene. KW - Antifouling surface coatings KW - Human umbilical cell adhesion KW - Linear polyglycerol KW - Polyethylene glycol KW - Mussel-inspired adhesives PY - 2019 DO - https://doi.org/10.1021/acsabm.9b00786 VL - 2 IS - 12 SP - 5749 EP - 5759 PB - ACS AN - OPUS4-50342 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Munasir, A1 - Triwikantoro, A1 - Zainuri, M. A1 - Bäßler, Ralph A1 - Darminto, T1 - Mechanical Strength and Corrosion Rate of Aluminium Composites (Al/SiO2): Nanoparticle Silica (NPS) as Reinforcement N2 - The fabrication and characteristics of amorphous silica reinforced Al matrix composites are studied in this paper. The major starting materials were commercial Al powder and extracted nanoparticle SiO2 (NPS) powder from Indonesian silica sands. Two different active solutions,namely N-butanol and tetramethylammonium hydroxide (TMAH), were introduced during synthesis. Characterisations in terms of physical, mechanical, microstructural and corrosion rate examinations were also employed. Introducing the SiO2 nanoparticles into the Al matrix has decreased the density and increased the porosity of the composites. The addition of N-butanol into Al/SiO2(Al/SiO2(B)) led to broader and lower X-ray diffraction profiles than the addition of TMAH (Al/SiO2(T)). From the microstructural analysis, we found that the SiO2 particles enter and agglomerate into the opening gap of the Al sheets. Furthermore, yield strength, ultimate compression strength and modulus of elasticity tended to reduce the addition of SiO2. The corrosion rate of Al/SiO2(T) was lower than that of Al/SiO2(B) composites. KW - Aluminium KW - Silica KW - Al/SiO2 composite KW - Mechanical strength KW - Corrosion rate PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-487185 DO - https://doi.org/10.21315/jps2019.30.1.7 SN - 1675-3402 SN - 2180-4230 VL - 30 IS - 1 SP - 81 EP - 97 PB - USM Press CY - Pulau Pinang, Malaysia AN - OPUS4-48718 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Aristia, Gabriela A1 - Le, Quynh Hoa A1 - Bäßler, Ralph T1 - Electrochemical deposition of polyaniline on carbon steel for corrosion study in geothermal solution N2 - Polyaniline has been widely developed for many applications, e.g. sensor, supercapacitor components, electrochromic devices, and anticorrosion pigments. Although the addition of polyaniline pigment in organic coatings has been an alternative for corrosion protection in industrial applications, the protection mechanism is still not fully understood. Herein in this study, as a part of the development of polyaniline/silicon dioxide coating for geothermal application, polyaniline has been deposited electrochemically on carbon steel surface in oxalic acid medium and tested in geothermal solution to understand the contribution of polyaniline to the corrosion protection of a polyaniline-based composite in the geothermal system. To observe the surface/interface reaction between the electrolyte and electrode surface during the electrochemical polymerization, electrochemical impedance spectroscopy (EIS) was applied after each cycle. For corrosion study in the geothermal application, an artificial geothermal solution was used with the composition of 1,500 mg/l Cl⁻, 20 mg/l SO₄²⁻, 15 mg/l HCO₃⁻, 200 mg/l Ca²⁺, 250 mg/l K⁺, and 600 mg/l Na⁺, and pH 4 to simulate a geothermal brine found in Sibayak, Indonesia. An electrochemical measurement was performed by monitoring the open circuit potential over seven days, with the interruption by EIS every 22 hours. The experiments were performed at room temperature and 150 °C (1 MPa) in an oxygen-free environment. Impedance spectra showed a reduction of the total impedance value of approximately 10 times for specimens measured at 150 °C compared to the specimens measured at room temperature, suggesting a less stable layer at high temperature. KW - Corrosion KW - Electrochemical deposition KW - Polyaniline PY - 2019 DO - https://doi.org/10.4028/www.scientific.net/MSF.966.107 SN - 1662-9752 VL - 966 SP - 107 EP - 115 PB - Trans Tech Publications Ltd CY - Zürich AN - OPUS4-48776 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Günster, Jens T1 - Ceramic Processing with Light N2 - In order to be able to manipulate ceramic powder compacts and ceramic suspensions (slurries) in their volume with light, a minimum transparency of the materials is required. Compared to polymers and metals, ceramic materials are characterized by the fact that they have a wide electronic band gap and therefore a wide optical window of transparency. The optical window generally ranges from less than 0.3 µm to 5 µm wavelength. Therefore, to focus light into the volume of a ceramic powder compact, its light scattering properties need to be tailored. In this study, we present the physical background and material development strategies for the application of two-photon polymerization (2PP), Xolography and selective volumetric sintering for the additive manufacturing of structures in the volume of ceramic slips and green compacts. T2 - CMCEE 14 CY - Budapest, Hungary DA - 18.08.2024 KW - Ceramic KW - Additive manufacturing KW - Light PY - 2024 AN - OPUS4-60892 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kolsch, Nico T1 - Enabling online quality control of powder deposition for 3d printing in microgravity N2 - 3D printing or additive manufacturing in space is of great value for long-term human spaceflight missions and space stations, conveniently offering access to a ‘virtual warehouse’ of tools and spare parts on the push of a button. The process only needs one type of feedstock such as powder or filament and only as much material as the final part requires, giving it a huge weight benefit over traditional subtractive methods. While 3D printers are already operational on the ISS since 2014, the utilized processes are only capable of manufacturing relatively low strength parts from polymers not suitable for many tools or critical components. To gain access to high quality metal prints, a modified Laser Powder Bed Fusion (LPBF) process was developed to stabilize the critical powder bed in microgravity through a gas flow [2]. This setup was able to generate a (miniature) steel wrench during parabolic flights, but a reliable layer deposition has raised challenges due to the combination of gas flow parameters with microgravity conditions. Furthermore, the quality and density of the powder bed, which is critical for the process, cannot be examined afterward on the ground. This is due to hyper gravity phases during the flight that are influencing the properties of the powder bed. In this paper, the challenges of the layer deposition are revised, and the subsequent evolution of the recoating system explained. Later, the challenges of an in-situ quality control, evaluation, and quantification of the properties of the powder bed are examined. As a solution, a high-resolution line-scanner is proposed and its implementation int the compact LPBF system demonstrated. Its ability to measure common defects such as ridges in the deposited layer is shown in experiments at normal gravity. As an illustration, Figure 1 shows an extreme case of the formation of ridges. T2 - European Conference on Spacecraft Structures Materials and Environmental Testing CY - Toulouse, France DA - 28.03.2023 KW - Additive manufacturing KW - In-space manufacturing KW - Online quality control KW - Microgravity KW - Powder deposition PY - 2023 AN - OPUS4-57249 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - An, Biwen Annie A1 - Koerdt, Andrea T1 - The study of methanogen-induced microbiologically influenced corrosion under flow conditions N2 - Microbiologically influenced corrosion (MIC) is an expensive but unpredictable problem for the industries. The most well-known culprit for MIC is the sulfate-reducing microorganisms (SRM), such as members from the genus Desulfovibrio. It has been widely accepted that SRM can contribute significantly to MIC through the production of hydrogen sulfide (HS-) or in some cases a direct electron uptake from the metal surface. However, in a real environmental system, SRM is not exclusive and often involved with other microorganisms that may also contribute to MIC, such as methanogens. Methanogenic archaea can produce methane (CH4) using H2+CO2, formate, methylated amines or acetate. Methanogens are highly abundant in the environment and many are found in very extreme conditions, such as high temperature and high salinity. Previous researches have demonstrated that methanogens are capable of MIC, though the specific mechanisms are still under investigation. In the oil and gas industry, methanogens are not considered as the main contributor for MIC since the corrosion rates are often too low. However, the tests for methanogen-induced MIC are usually performed at static conditions, which cannot represent the system accurately. Here, we developed a novel anaerobic system to evaluate the corrosion potential of methanogens under flow conditions. We will use the Methanococcus maripaludis KA1 strain, which was isolated from a crude oil tank, as the organism of interest. A separate system for Desulfovibrio alaskensis will be established for corrosion rate comparisons. Furthermore, we will study the synergistic effects of M. maripaludis and D. alaskensis on MIC under flow. T2 - Eurocorr 2018 CY - Krakow, Poland DA - 09.09.2018 KW - Mikrobiell beeinflusste Korrosion KW - Methanogen KW - Korrosion KW - Microbiologically influenced corrosion KW - Methanogenesis KW - Flow system KW - Model PY - 2018 AN - OPUS4-46012 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Book review: Conducting polymers, fundamentals and applications – including carbon nanotubes and graphene N2 - Finally, it can be summarized that the second edition of this popular textbook provides a comprehensive overview on the practical basics and applications of conducting polymers. It fulfills its intension of assisting various researchers from diverse fields to become familiar with fundamentals and applications of conducting polymers. KW - Polymer KW - Degradation KW - Nanotubes PY - 2018 DO - https://doi.org/10.1002maco.201870055 SN - 1521-4176 VL - 69 IS - 5 SP - 662 PB - WILEY-VCH Verlag GmbH & Co. KgaA CY - Weinheim AN - OPUS4-44931 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zocca, Andrea A1 - Wirth, Cynthia A1 - Mühler, T. A1 - Günster, Jens T1 - Powder-bed stabilization for powder-based additive manufacturing N2 - The most successful additive manufacturing (AM) technologies are based on the layer-by-layer deposition of a flowable powder. Although considered as the third industrial revolution, one factor still limiting these processes to become completely autonomous is the often necessary build-up of support structures. Besides the prevention of lateral shifts of the part during the deposition of layers, the support assures quality and stability to the built process. The loose powder itself surrounding the built object, or so-called powder-bed, does not provide this sustenance in most existent technology available. Here we present a simple but effective and economical method for stabilizing the powder-bed, preventing distortions in the geometry with no need for support structures. This effect, achieved by applying an air flow through the powder-bed, is enabling an entirely autonomous generation of parts and is a major contribution to all powder-based additive manufacturing technologies. Moreover, it makes powder-based AM independent of gravitational forces, which will facilitate crafting items in space from a variety of powdery materials. KW - Additive manufacturing KW - Powder bed PY - 2014 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-314244 DO - https://doi.org/10.1155/2014/491581 SN - 1687-8132 SN - 1687-8140 N1 - Geburtsname von Wirth, Cynthia: Gomes, C. M. - Birth name of Wirth, Cynthia: Gomes, C. M. VL - 2014 SP - 491581-1 - 491581-6 PB - Hindawi Publishing Corporation CY - New York, NY ; Cairo AN - OPUS4-31424 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zocca, Andrea A1 - Lüchtenborg, Jörg A1 - Mühler, T. A1 - Wilbig, Janka A1 - Mohr, Gunther A1 - Villatte, T. A1 - Léonard, Fabien A1 - Nolze, Gert A1 - Sparenberg, M. A1 - Melcher, J. A1 - Hilgenberg, Kai A1 - Günster, Jens T1 - Enabling the 3D Printing of Metal Components in μ-Gravity N2 - As humanity contemplates manned missions to Mars, strategies need to be developed for the design and operation of hospitable environments to safely work in space for years. The supply of spare parts for repair and replacement of lost equipment will be one key need, but in-space manufacturing remains the only option for a timely supply. With high flexibility in design and the ability to manufacture ready-to-use components directly from a computeraided model, additive manufacturing (AM) technologies appear extremely attractive. For the manufacturing of metal parts, laser-beam melting is the most widely used AM process. However, the handling of metal powders in the absence of gravity is one prerequisite for its successful application in space. A gas flow throughout the powder bed is successfully applied to compensate for missing gravitational forces in microgravity experiments. This so-called gas-flow-assisted powder deposition is based on a porous Building platform acting as a filter for the fixation of metal particles in a gas flow driven by a pressure difference maintained by a vacuum pump. KW - Additive manufacturing KW - µ-gravity KW - Laser beam melting KW - Parabolic flight KW - 3D printing PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-492190 DO - https://doi.org/10.1002/admt.201900506 SP - 1900506 PB - WILEY-VCH Verlag GmbH AN - OPUS4-49219 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Le, Quynh Hoa A1 - Bäßler, Ralph A1 - Bettge, Dirk T1 - On the corrosion mechanism of CO2 transport pipeline steel caused by condensate: Synergistic effects of NO2 and SO2 N2 - To study the effects of condensed acid liquid, hereafter referred to as condensate, on the CO2 transport pipeline steels, gas mixtures containing a varying concentration of H2O, O2, NO2, and SO2, were proposed and resulted in the condensate containing H2SO4 and HNO3 with the pH ranging from 0.5 to 2.5. By exposing the pipeline steel to the synthetic condensate with different concentration of acidic components, the corrosion kinetic is significantly changed. Reaction kinetic was studied using electrochemical methods coupled with water analysis and compared with surface analysis (scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), and X-ray diffractometry (XRD)) of corroded coupons. The results showed that, although the condensation of NO2 in the form of HNO3 causes faster general corrosion rate, it is the condensation of SO2 in the form of H2SO4 or the combination of SO2 and NO2 that may cause much more severe problems in the form of localized and pitting corrosions. The resulting corrosion forms were depended on the chemical nature of acids and their concentration at the same investigated pH. The effects of changing CO2 flow rate and renewing condensate on pitting corrosion were further studied. KW - Carbon capture, utilization and storage technology KW - CCUS KW - Corrosion KW - Condensate KW - Electrochemical characterisation KW - Pitting corrosion KW - Impurities KW - Carbon steel PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-473685 UR - https://www.mdpi.com/1996-1944/12/3/364 DO - https://doi.org/10.3390/ma12030364 SN - 1996-1944 VL - 12 IS - 3 SP - 364, 1 EP - 17 PB - MDPI CY - Basel AN - OPUS4-47368 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hampel, Marco A1 - Schenderlein, Matthias A1 - Schary, Christian A1 - Dimper, Matthias A1 - Özcan Sandikcioglu, Özlem T1 - Efficient detection of localized corrosion processes on stainless steel by means of scanning electrochemical microscopy (SECM) using a multi-electrode approach N2 - High resolution analysis of corrosion processes on stainless steels is a challenging task. The application of local electrochemical techniques such as scanning electrochemical microscopy (SECM) has opened new possibilities for the detection of corrosion products and activity on metallic surfaces. However, due to its stochastic nature, the analysis of pitting corrosion requires being at the right place at the right time. Scanning over large areas at a high resolution not only leads to long scan durations but also leaves many short-lived processes undetected. In this paper we present the combined automated operation of SECM and wire multi-electrodes connected to a multi-electrode analyzer (MMA). The inter-electrode currents between 25 wire electrodes connected via zero resistance ammeters (ZRA) are measured by the MMA at open circuit potential (OCP) and the electrodes reporting anodic currents are detected automatically to be analyzed by means of SECM. The results demonstrate the successful application of this methodology for the detection of unstable and stable pitting processes on 304 stainless steel in a corrosive aqueous environment. KW - Scanning electrochemical microscope (SECM) KW - Localised corrosion KW - Corrosion monitoring PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-478646 DO - https://doi.org/10.1016/j.elecom.2019.02.019 VL - 101 SP - 52 EP - 55 PB - Elsevier B.V. AN - OPUS4-47864 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dantas, A. A1 - Scalabrin, D. A1 - Farias, R. A1 - Barbosa, A. A. A1 - Ferraz, A. A1 - Wirth, Cynthia T1 - Design of highly porous hydroxyapatite scaffolds by conversion of 3D printed gypsum structures – a comparison study N2 - Hydroxyapatite (HA) is a bioceramic material with excellent biological properties. However, these properties are strongly dependent of ist crystallinity degree, with high values of crystallinity associated to poor resorption rates and bioactivity. This work evaluates the properties of HA samples produced by two different free-forming conformation methods, CNC machining and 3D printing. In both cases, porous gypsum samples were produced and subsequently converted into HA in a reaction with di-ammonium hydrogen phosphate at 100°C and pH 8. A total conversion of the samples was achieved after 36 h independently of the conformation method used. The microstructure, however, before and after the conversion is showed to be dependent on the method used. After conversion the machined samples achieved a Maximum compressive strength of 3.5 MPaforporosities of circa 80%, while 3D printed samples achieved a tensile strength of 2.0 MPa by porosities of 61%. T2 - The Second CIRP Conference on Biomanufacturing CY - Manchester Conference Centre, UK DA - July 29, 2015 KW - Additive manufacturing KW - 3D printing PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-400831 DO - https://doi.org/10.1016/j.procir.2015.07.030 SN - 2212-8271 VL - 49 SP - 55 EP - 60 PB - Elsevier AN - OPUS4-40083 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Aristia, Gabriela A1 - Le, Quynh Hoa A1 - Nofz, Marianne A1 - Sojref, Regine A1 - Bäßler, Ralph T1 - Study of Al2O3 Sol-Gel Coatings on X20Cr13 in Artificial North German Basin Geothermal Water at 150 °C N2 - Al2O3 has been widely used as a coating in industrial applications due to its excellent chemical and thermal resistance. Considering high temperatures and aggressive mediums exist in geothermal systems, Al2O3 can be a potential coating candidate to protect steels in geothermal applications. In this study, γ-Al2O3 was used as a coating on martensitic steels by applying AlOOH sol followed by a heat treatment at 600 °C. To evaluate the coating application process, one-, two-, and three-layer coatings were tested in the artificial North German Basin (NGB), containing 166 g/L Cl−, at 150 °C and 1 MPa for 168 h. To reveal the stability of the Al2O3 coating in NGB solution, three-layer coatings were used in exposure tests for 24, 168, 672, and 1296 h, followed by surface and cross-section characterization. SEM images show that the Al2O3 coating was stable up to 1296 h of exposure, where the outer layer mostly transformed into boehmite AlOOH with needle-like crystals dominating the surface. Closer analysis of cross-sections showed that the interface between each layer was affected in long-term exposure tests, which caused local delamination after 168 h of exposure. In separate experiments, electrochemical impedance spectroscopy (EIS) was performed at 150 °C to evaluate the changes of coatings within the first 24 h. Results showed that the most significant decrease in the impedance is within 6 h, which can be associated with the electrolyte penetration through the coating, followed by the formation of AlOOH. Here, results of both short-term EIS measurements (up to 24 h) and long-term exposure tests (up to 1296 h) are discussed. KW - Al2O3 KW - Geothermal KW - Martensitic steels KW - Behmite KW - Corrosion PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-525551 DO - https://doi.org/10.3390/coatings11050526 SN - 2079-6412 VL - 11 IS - 5 SP - 526 PB - MDPI CY - Basel AN - OPUS4-52555 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - An, Biwen Annie A1 - Kleinbub, Sherin A1 - Özcan Sandikcioglu, Özlem A1 - Koerdt, Andrea T1 - Iron to Gas: Versatile Multiport Flow-Column Revealed Extremely High Corrosion Potential by Methanogen-Induced Microbiologically Influenced Corrosion (Mi-MIC) N2 - Currently, sulfate-reducing bacteria (SRB) is regarded as the main culprit of microbiologically influenced corrosion (MIC), mainly due to the low reported corrosion rates of other microorganisms. For example, the highest reported corrosion rate for methanogens is 0.065 mm/yr. However, by investigating methanogen-induced microbiologically influenced corrosion (Mi-MIC) using an in-house developed versatile multiport flow test column, extremely high corrosion rates were observed. We analyzed a large set of carbon steel beads, which were sectionally embedded into the test columns as substrates for iron-utilizing methanogen Methanobacterium IM1. After 14 days of operation using glass beads as fillers for section separation, the highest average corrosion rate of Methanobacterium IM1 was 0.2 mm/yr, which doubled that of Desulfovibrio ferrophilus IS5 and Desulfovibrio alaskensis 16109 investigated at the same conditions. At the most corroded region, nearly 80% of the beads lost 1% of their initial weight (fast-corrosion), resulting in an average corrosion rate of 0.2 mm/yr for Methanobacterium IM1-treated columns. When sand was used as filler material to mimic sediment conditions, average corrosion rates for Methanobacterium IM1 increased to 0.3 mm/yr (maximum 0.52 mm/yr) with over 83% of the beads having corrosion rates above 0.3 mm/yr. Scanning electron images of metal coupons extracted from the column showed methanogenic cells were clustered close to the metal surface. Methanobacterium IM1 is a hydrogenotrophic methanogen with higher affinity to metal than H2. Unlike SRB, Methanobacterium IM1 is not restricted to the availability of sulfate concentration in the environment. Thus, the use of the multiport flow column provided a new insight on the corrosion potential of methanogens, particularly in dynamic conditions, that offers new opportunities for monitoring and development of mitigation strategies. Overall, this study shows under certain conditions methanogenic archaea can cause higher corrosion than SRB, specific quantifications, i.e., maximum, average, and minimum corrosion rates can be determined, and that spatial statistical evaluations of MIC can be carried out. KW - Microbiologically influenced corrosion KW - Methanogen KW - Methane KW - Biocorrosion KW - Flow system KW - Modeling KW - Multiport PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-506084 DO - https://doi.org/10.3389/fmicb.2020.00527 VL - 11 SP - Article 527 PB - Frontiers in microbiology AN - OPUS4-50608 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - de Melo Bernardino, Raphael A1 - Valentino, S. A1 - Franchin, G. A1 - Günster, Jens A1 - Zocca, Andrea T1 - Manufacturing of ceramic components with internal channels by a novel additive/subtractive hybridizazion process N2 - A new approach for fabrication of ceramic components with inner channels is proposed, as a result of the combination of two additive and one subtractive manufacturing processes. In this project, porcelain parts are manufactured by the Layerwise Slurry Deposition (LSD) process, meanwhile end milling and Direct Ink Writing (DIW) are applied to create channels on the surface of the deposited ceramic. Unique to the LSD process is the Formation of a freestanding powder bed with a mechanical strength comparable to conventional slip casted ceramic green bodies. Combining these three processes allows the manufacturing of ceramic objects containing an internal path of ink, which in this case was a graphite-based ink that can be further eliminated by heat treatment to obtain a porcelain object embedded with channels. The results show the capabilities of this method and its potential to fabricate not only parts with inner channels, but also multi-material and multi-functional components (such as integrated electronic circuits). KW - Additive Manufacturing KW - Layerwise Slurry Deposition KW - Hybrid Manufacturing PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-510012 UR - https://www.sciencedirect.com/science/article/pii/S2666539520300109?via%3Dihub DO - https://doi.org/10.1016/j.oceram.2020.100010 VL - 2 SP - 100010 PB - Elsevier Ltd. AN - OPUS4-51001 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Le, Quynh Hoa A1 - Bäßler, Ralph A1 - Bettge, Dirk A1 - Buggisch, E. A1 - Schiller, Bernadette Nicole A1 - Beck, M. T1 - Corrosion Study on Wellbore Materials for the CO2 Injection Process N2 - For reliability and safety issues of injection wells, corrosion resistance of materials used needs to be determined. Herein, representative low-cost materials, including carbon steel X70/1.8977 and low alloyed steel 1.7225, were embedded in mortar to mimic the realistic casing-mortar interface. Two types of cement were investigated: (1) Dyckerhoff Variodur commercial Portland cement, representing a highly acidic resistant cement and (2) Wollastonite, which can react with CO2 and become stable under a CO2 stream due to the carbonation process. Exposure tests were performed under 10 MPa and at 333 K in artificial aquifer fluid for up to 20 weeks, revealing crevice corrosion and uniform corrosion instead of expected pitting corrosion. To clarify the role of cement, simulated pore water was made by dispersing cement powder in aquifer fluid and used as a solution to expose steels. Surface analysis, accompanied by element mapping on exposed specimens and their crosssections, was carried out to trace the chloride intrusion and corrosion process that followed. KW - Carbon capture storage KW - CCS KW - Carbon dioxide KW - Corrosion KW - Carbon steel KW - Aquifer fluid KW - Cement KW - Casing KW - Pitting PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-519774 DO - https://doi.org/10.3390/pr9010115 SN - 2227-9717 VL - 9 IS - 1 SP - 115 PB - MDPI CY - Basel AN - OPUS4-51977 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wilbig, Janka A1 - Borges de Oliveira, F. A1 - Obaton, A.-F. A1 - Schwentenwein, M. A1 - Rübner, Katrin A1 - Günster, Jens T1 - Defect detection in additively manufactured lattices N2 - This paper investigates fast and inexpensive measurement methods for defect detection in parts produced by Additive Manufacturing (AM) with special focus on lattice parts made of ceramics. By Lithography-based Ceramic Manufacturing, parts were built both without defects and with typical defects intentionally introduced. These defects were investigated and confirmed by industrial X-ray Computed Tomography. Alternative inexpensive methods were applied afterwards on the parts such as weighing, volume determination by Archimedes method and gas permeability measurement. The results showed, that defects resulting in around 20% of change in volume and mass could be separated from parts free of defects by determination of mass or volume. Minor defects were not detectable as they were in the range of process-related fluctuations. Permeability measurement did not allow to safely identify parts with defects. The measurement methods investigated can be easily integrated in AM process chains to support quality control. KW - Additive manufacturing KW - Quality assurance KW - Defect detection KW - Lattices KW - Ceramics PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-513547 DO - https://doi.org/10.1016/j.oceram.2020.100020 VL - 3 SP - 100020 PB - Elsevier Ltd. AN - OPUS4-51354 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wurzler, Nina A1 - Schütter, J. D. A1 - Wagner, R. A1 - Dimper, M. A1 - Lützenkirchen-Hecht, D. A1 - Özcan Sandikcioglu, Özlem T1 - Trained to corrode: Cultivation in the presence of Fe(III) increases the electrochemical activity of iron reducing bacteria – An in situ electrochemical XANES study N2 - This paper reports results from in situ electrochemical X-ray absorption near-edge spectroscopy (XANES) studies of the corrosion processes on model thin iron films in the presence of iron reducing bacteria Shewanella putrefaciens. Here we investigate the electrochemical activity of two cultures grown in the presence and absence of Fe(III) citrate in the culture medium. The XANES spectra and the OCP data of the Fe sample incubated with the culture grown in absence of Fe(III) did not show any significant changes during twenty hours of monitoring. In the case of the culture grown in Fe(III) containing medium, an accelerated dissolution of the iron film was observed together with the formation of a mixed Fe(II)-Fe(III) hydroxide surface layer. The open circuit potential (OCP) steadily approached the free corrosion potential of iron in neutral chloride containing electrolytes, indicating a continuous dissolution process without passivation. KW - Microbiologically influenced corrosion KW - XANES KW - Electrochemistry KW - Iron reducing bacteria PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-505732 DO - https://doi.org/10.1016/j.elecom.2020.106673 VL - 112 SP - 106673 PB - Elsevier B.V. AN - OPUS4-50573 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stier, S. P. A1 - Kreisbeck, C. A1 - Ihssen, H. A1 - Popp, M. A. A1 - Hauch, J. A1 - Malek, K. A1 - Reynaud, M. A1 - Goumans, T.P.M. A1 - Carlsson, J. A1 - Todorov, I. A1 - Gold, L. A1 - Räder, A. A1 - Wenzel, W. A1 - Bandesha, S. T. A1 - Jacques, P. A1 - Garcia‐Moreno, F. A1 - Arcelus, O. A1 - Friederich, P. A1 - Clark, S. A1 - Maglione, M. A1 - Laukkanen, A. A1 - Castelli, I. E. A1 - Carrasco, J. A1 - Cabanas, M. C. A1 - Stein, H. S. A1 - Özcan Sandikcioglu, Özlem A1 - Elbert, D. A1 - Reuter, K. A1 - Scheurer, C. A1 - Demura, M. A1 - Han, S. S. A1 - Vegge, T. A1 - Nakamae, S. A1 - Fabrizio, M. A1 - Kozdras, M. T1 - Materials Acceleration Platforms (MAPs) Accelerating Materials Research and Development to Meet Urgent Societal Challenges N2 - AbstractClimate Change and Materials Criticality challenges are driving urgent responses from global governments. These global responses drive policy to achieve sustainable, resilient, clean solutions with Advanced Materials (AdMats) for industrial supply chains and economic prosperity. The research landscape comprising industry, academe, and government identified a critical path to accelerate the Green Transition far beyond slow conventional research through Digital Technologies that harness Artificial Intelligence, Smart Automation and High Performance Computing through Materials Acceleration Platforms, MAPs. In this perspective, following the short paper, a broad overview about the challenges addressed, existing projects and building blocks of MAPs will be provided while concluding with a review of the remaining gaps and measures to overcome them. KW - Advanced materials KW - Artificial intelligence KW - Autonomous labs KW - Materials acceleration platforms KW - Societal challenges KW - MAPs PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-611583 DO - https://doi.org/10.1002/adma.202407791 SP - 1 EP - 26 PB - Wiley AN - OPUS4-61158 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph A1 - Le, Quynh Hoa A1 - Yevtushenko, Oleksandra A1 - Bettge, Dirk T1 - Corrosion Aspects for Materials to be Used in CC(U)S Applications N2 - This contribution provides current findings regarding materials susceptibility for carbon capture, utilization and storage (CCUS) applications. Basing on results gathered in 2 German long-term projects (COORAL and CLUSTER) suitable materials are introduced as well as dominating impurities of the CO2-stream and corrosion mechanisms. Investigations cover the whole CCUS process chain and provide material recommendations for certain parts. T2 - 1st International Conference on Corrosion Protection and Application CY - Chongqing, China DA - 09.10.2019 KW - Carbon KW - Capture KW - Storage KW - Utilization KW - CCS KW - CCU KW - CO2 KW - Corrosion KW - Steel PY - 2019 SP - Paper 31 PB - Chinese Society for Corrosion and Protection CY - Chongqing/China AN - OPUS4-49301 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sänger, Johanna A1 - Riechers, Birte A1 - Pauw, Brian Richard A1 - Günster, Jens T1 - Transparent feedstocks for photon-based additve manufacturing technologies for powder processing of ceramics N2 - Photon-based additive manufacturing technologies such as SLA, DLP, LCM, moreover volumetric two-photon-polymerization, Xolography and holographic technologies promise the highest accuracy and dimensional freedom. But to transfer the light through the feedstock it needs sufficient transparency at the used light wavelength. Ceramic particles used for powder processing routes act as scattering sites and therefore hinder the light transmission, unless… The particle size and particle size distribution are chosen small and narrow enough. Particles which are smaller than roughly 1/10th of the light wavelength, mostly nanoparticles around 5nm size, decrease scattering vastly. This turns resins even with homogeneously distributed ceramic weight fraction of up to 80% transparent again. Feedstocks could be prepared for the highly accurate two-photon-polymerization gaining the smallest yttria stabilized zirconia structures with a resolution of 500nm and unique mechanical properties. The same feedstocks could be applied to DLP and LCM as layer-by-layer AM-technologies for bigger parts. Hybridizing both technologies lead to ceramic parts with microscopic accuracy at macroscopic dimensions. The feedstock was even applied to the volumetric Xolography with the highest transparency requirement so far and to versatile and flexible holographic AM. Highly filled nano-particle containing transparent ceramic feedstocks open the way for technical ceramics in high precision manufacturing where the performance and durability and accessibility are increased and created by the unique ceramic properties such as mechanical strength, chemical and thermal resistance and biocompatibility T2 - 14th International Conference on Ceramic Materials and Components for Energy and Environmental Systems CY - Budapest, Hungary DA - 18.08.2024 KW - Transparent KW - Ceramic KW - Additive manufacturing PY - 2024 AN - OPUS4-60891 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Czerski, Jakub A1 - Mitoraj-Krolikowska, Marzena A1 - Godlewska, Elzbieta A1 - Wetzel, Annica A1 - Witt, Julia A1 - Özcan Sandikcioglu, Özlem A1 - Marzec, Mateusz A1 - Goly, Marcin T1 - Corrosion and passivation of AlCrFe2Ni2Mox high-entropy alloys in sulphuric acid N2 - Corrosion behaviour of AlCrFe2Ni2Mox (x = 0.0, 0.1, 0.15, 0.3 and 0.6) high-entropy alloys was investigated in a 0.1 M H2SO4 solution. Passive films formed upon anodic polarisation, built of Al-based inner layer and (Cr, Fe, Mo)-based outer layer, had good protective properties. In particular, they prevented corrosion of the (Al, Ni)-rich BCC-B2 phase, which was observed under open-circuit conditions. Moderate amounts of Mo, up to x = 0.3, positively affected the passivation ability of AlCrFe2Ni2. Significant changes in microstructure and phase composition of the alloy at higher Mo concentrations (x = 0.6) resulted in deterioration of its corrosion resistance. KW - EIS KW - Alloy KW - Sulphuric acid KW - AFM KW - Acid corrosion KW - Passive films PY - 2024 DO - https://doi.org/10.1016/j.corsci.2024.111855 SN - 0010-938X VL - 229 SP - 1 EP - 17 PB - Elsevier Ltd. AN - OPUS4-59703 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kratzig, A. A1 - Le, Quynh Hoa A1 - Bettge, Dirk A1 - Menneken, M. A1 - Bäßler, Ralph T1 - Early Stage of Corrosion Formation on Pipeline Steel X70 Under Oxyfuel Atmosphere at Low Temperature N2 - The early stage of corrosion formation on X70 pipeline steel under oxyfuel atmosphere was investigated by applying a simulated gas mixture (CO2 containing 6700 ppmv O2, 100 ppmv NO2, 70 ppmv SO2 and 50 ppmv H2O) for 15 h at 278 K and ambient pressure. Short-term tests (6 h) revealed that the corrosion starts as local spots related to grinding marks progressing by time and moisture until a closed layer was formed. Acid droplets (pH 1.5), generated in the gas atmosphere, containing a mixture of H2SO4 and HNO3, were identified as corrosion starters. After 15 h of exposure, corrosion products were mainly X-ray amorphous and only partially crystalline. In-situ energy-dispersive X-ray diffraction (EDXRD) results showed that the crystalline fractions consist primarily of water-bearing iron sulfates. Applying Raman spectroscopy, water-bearing iron nitrates were detected as subordinated phases. Supplementary long-term tests exhibited a significant increase in the crystalline fraction and formation of additional water-bearing iron sulfates. All phases of the corrosion layer were intergrown in a nanocrystalline network. In addition, numerous globular structures have been detected above the corrosion layer, which were identified as hydrated iron sulphate and hematite. As a type of corrosion, shallow pit formation was identified, and the corrosion rate was about 0.1 mma−1. In addition to in-situ EDXRD, SEM/EDS, TEM, Raman spectroscopy and interferometry were used to chemically and microstructurally analyze the corrosion products. KW - Corrosion KW - CCUS KW - In-situ ED-XRD KW - CO2 pipeline transport KW - Oxyfuel KW - Carbon steel KW - Impurities PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-506303 DO - https://doi.org/10.3390/pr8040421 SN - 2227-9717 VL - 8 IS - 4 SP - 421-1 EP - 421-19 PB - MDPI CY - Basel AN - OPUS4-50630 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Günster, Jens T1 - Powder-based Additive Manufacturing at Micro-Gravity N2 - Are we ready for putting a human footprint on Mars? Obviously, it is possible to send technologically challenging missions to our earth neighbors with a high level of complexity, such as enabling autonomous planetary mobility. As humanity contemplates mounting manned missions to Mars, strategies need to be developed for the design and operation of hospitable environments safely working in space for years. Humans require water and air provided by complicated equipment. Its safe operation is a great challenge and implies being prepared for all eventualities. Instead of foreseeing and preparing for all possible scenarios of machine failures and accidents, it appears logic taking advantage of the flexibility of humans and providing essential equipment for the reaction on critical situations. The supply of spare parts for repair and replacement of lost equipment would be one key pillar of such a strategy. Bearing in mind the absolute distance and flight trajectories for manned missions to Mars, supplying spare parts from Earth is impossible. Thus, in space manufacturing remains the only option for a timely supply. With a high flexibility in design and the ability to manufacture ready to use components directly from a computer aided model, additive manufacturing technologies appear extremely attractive. For metal parts manufacturing the Laser Beam Melting process is the most widely used additive manufacturing process in industrial application. However, envisioning the handling of metal powders in the absence of gravitation is one prerequisite for its successful application in space. A gas flow throughout the powder bed has been successfully applied to compensate for missing gravitational forces in micro gravity experiments. The so-called Gas Flow Assisted Powder Deposition is based on a porous building platform acting as a filter for the fixation of metal particles in a gas flow driven by a pressure difference maintained by a vacuum pump. T2 - 1st Sino-German Workshop on 3D Printing in Space CY - Beijing, China DA - 20.02.2019 KW - Zero-g KW - Additive Manufacturing KW - µ-gravity PY - 2019 AN - OPUS4-49628 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agea Blanco, Boris T1 - Quantification of sand erosion on PV solar glass N2 - Solar glass in arid and semi-arid regions is exposed to sand storms which can affect the durability of PV modules. Related erosion processes have been extensively studied but the results given are difficult to compare due to being obtained by different variables like particle speed and sand mass. This study correlates the damage of solar panels to the cumulative impact energy as a global parameter. T2 - 91. Glastechnische Tagung CY - Weimar, Germany DA - 29.05.2017 KW - Glass KW - Sandblasting KW - Erosion KW - Sandstorm KW - Transmittance KW - Roughness PY - 2017 AN - OPUS4-42856 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mitova, M. A1 - Iliev, M. A1 - Nováková, A. A1 - Gorbushina, Anna A1 - Groudeva, V.I. A1 - Martin-Sanchez, Pedro Maria T1 - Diversity and biocide susceptibility of fungal assemblages dwelling in the Art Gallery of Magura Cave, Bulgaria N2 - Magura Cave, north-western Bulgaria, possesses valuable rock-art paintings made with bat guano and dated from the period between the Eneolithic and Bronze Ages. Since 2008, the Art Gallery is closed to the general public in order to protect the paintings from vandalism, microclimatic changes caused by visitors and artificial illumination, and the consequent growth of fungi and phototrophs. Nevertheless, some tourist visits are allowed under the supervision of cave managers. This study provides the first scientific report on cultivable fungal assemblages dwelling different substrata in the Art Gallery. A total of 78 strains, belonging to 37 OTUs (Ascomycota 81%, Zygomycota 13%, Basidiomycota 5%), were isolated in the study. This fungal diversity was clearly dominated by Penicillium (50% of strains) and Aspergillus (13%). The most relevant visible fungal colonies were detected in sediments rich in bat guano, where, besides Penicillium, other guanophilic fungi such as Mucor, Mortierella, Trichosporon and Trichoderma were dominant. Conversely, scarce fungi were detected on rock surface of painted walls. Based on the biocide susceptibility assay, octylisothiazolinone (OIT) and benzalkonium chloride (BAC) were effective inhibiting the in vitro growth of dominant fungal species in Magura Cave, when applied at concentrations ranged from 100 to 1,000 mg/L. These data provide a valuable knowledge about Magura fungi, and exemplify a type of preliminary test that may be conducted before planning any biocide treatment. However, considering the irreversible effects of biocides on the ecological balance in caves, and the low fungal contamination in painted walls of Magura Cave, there is no reason to use conventional biocides in this cave. Further studies, monitoring microbial communities and microclimatic parameters, should be conducted to improve the knowledge on microbial ecology in Magura Cave and possible human impacts, as well as to allow the early detection of potential microbial outbreaks. KW - Fungi KW - Rock-art caves KW - Biocides PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-397436 DO - https://doi.org/10.5038/1827-806X.46.1.2061 SN - 0392-6672 VL - 46 IS - 1 SP - 67 EP - 80 PB - Scholar Commons CY - Tampa, FL, USA AN - OPUS4-39743 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koerdt, Andrea T1 - Methanogene Archaea N2 - Der Einsatz von Implantaten bei Zahnverlust ist eine gängige Maßnahme zur Wiederherstellung des Kauapparats. Trotz stetiger Verbesserung der Materialeigenschaften, meist Titan oder Titan-legierungen, kommt es immer wieder zu Fällen, in denen ein gravierender Qualitätsverlust des Materials beobachtet werden kann. Dies kann zu einer Periimplatitis und dem Verlust des Implantats führen. Untersuchungen der abgestoßenen Implantate zeigten, dass diese Korrodiert waren, Risse im Nanometer Bereich aufwiesen und eine geringere Stabilität besaßen. Wissenschaftliche Untersuchungen zogen bisher häufig physikalisch erklärbare Ereignisse, wie zum Beispiel starke mechanische Belastung oder elektrochemische Wechselwirkungen, als Begründung in Betracht. Der Qualitätsverlust könnte allerdings auch durch Mikroorganismen verursacht werden, ein Phänomen das in der Industrie bereits unter dem Begriff: Mikrobiell induzierte Korrosion (MIC), bekannt ist. T2 - Besuch der BAM am Fraunhofer IFAM CY - Bremen, Germany DA - 17.02.2017 KW - Methanogene Archaea KW - Peri-Implantitis KW - Metall-Korrosion KW - Implantat Material PY - 2017 AN - OPUS4-39319 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hattrick-Simpers, J. A1 - Li, K. A1 - Greenwood, M. A1 - Black, R. A1 - Witt, Julia A1 - Kozdras, M. A1 - Pang, X. A1 - Özcan Sandikcioglu, Özlem T1 - Designing durable, sustainable, high-performance materials for clean energy infrastructure N2 - Civilization and modern societies would not be possible without manmade materials. Considering their production volumes, their supporting role in nearly all industrial processes, and the impact of their sourcing and production on the environment, metals and alloys are and will be of prominent importance for the clean energy transition. The focus of materials discovery must move to more specialized, application-tailored green alloys that outperform the legacy materials not only in performance but also in sustainability and resource efficiency. This white paper summarizes a joint Canadian-German initiative aimed at developing a materials acceleration platform (MAP) focusing on the discovery of new alloy families that will address this challenge. We call our initiative the “Build to Last Materials Acceleration Platform” (B2L-MAP) and present in this perspective our concept of a three-tiered self-driving laboratory that is composed of a simulation-aided pre-selection module (B2L-select), an artificial intelligence (AI)-driven experimental lead generator (B2L-explore), and an upscaling module for durability assessment (B2L-assess). The resulting tool will be used to identify and subsequently demonstrate novel corrosion-resistant alloys at scale for three key applications of critical importance to an offshore, wind-driven hydrogen plant (reusable electrical contacts, offshore infrastructure, and oxygen evolution reaction catalysts). KW - Material Acceleration Platforms (MAPs) KW - Self-driving-labs (SDLs) KW - Automation KW - Artificial Intelligence (AI) KW - Elektrolyse KW - Structural Materials KW - Corrosion PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-568452 DO - https://doi.org/10.1016/j.xcrp.2022.101200 SN - 2666-3864 VL - 4 IS - 1 SP - 1 EP - 11 PB - Cell Press ; Elsevier CY - Maryland Heights, MO AN - OPUS4-56845 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Aristia, Gabriela A1 - Bäßler, Ralph T1 - A Coating System for Corrosion Protection of Carbon Steel as an Alternative for High Alloyed Materials N2 - Corrosive geothermal brines are a major challenge to geothermal power-plants. For cost reasons, plant designers favorize low alloyed steels, e.g., carbon steel, which are susceptible to uniform and localized corrosion when exposed to geothermal brines having acidic and saline properties. To solve such problem, coatings or inhibitors would be a protective solution as an alternative to the use of high alloyed materials. This study investigated a coating system consisting of polyaniline/silicon dioxide basing on locally available resources. Protection against corrosion of carbon steel is shown by long-term exposure and electrochemical tests of coated carbon steels, performed in an artificial acidic and saline geothermal brine, comparable to real conditions at a site in Indonesia. Therefore, an integrated coating system is presented for corrosion protection, combining the electro-chemical functionality of polyaniline and the physical advantages of silica. T2 - European Geothermal Congress CY - Berlin, Germany DA - 17.10.22 KW - Corrosion KW - Geothermal KW - Coatings KW - Polyaniniline KW - Silicate PY - 2022 SP - 1 EP - 7 CY - Berlin AN - OPUS4-56085 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sediqi, Salmin T1 - Multi-principal element alloy nanoparticle (MPEA-NP) electrocatalysts prepared by pulsed laser ablation for electroreduction of CO2 N2 - Multi-principal element alloy (MPEA) nanoparticle electrocatalysts have the potential to provide a cost-effective and efficient alternative to noble metal electrocatalysts. The chemically complex nature and the high configurational entropy of MPEAs offer advantages in tailoring catalytic activity, product selectivity, and improved stability under harsh reaction conditions. Cu-containing bimetallic catalyst systems have already been demonstrated to lead to a significant increase in catalytic efficiency compared to monometallic systems. Thus, this project aims at the design of Cu-containing MPEAs and nanoparticle electrocatalysts for carbon dioxide reduction reaction. In this project, base alloys were prepared by means of arc melting with subsequent homogenization treatments and processed by pulsed laser ablation in water and organic solvents into high-purity nanoparticles. The nanoparticles were characterized by means of transmission electron microscopy (TEM) and energy-dispersive X-ray spectroscopy (EDX). Electrochemical testing was performed both on bulk alloy samples and nanoparticle film coated glassy carbon electrodes by means of cyclic voltammetry (CV), linear sweep voltammetry (LSV) and electrochemical impedance spectroscopy (EIS). Nanoparticle coated electrodes have been investigated by means of atomic force microscopy (AFM) and scanning kelvin probe force microscopy (SKPFM) to assure a homogeneous distribution on the electrode surface. The presentation will summarize our initial results on the electrocatalytic activity of Cu-MPEA system for carbon dioxide reduction. T2 - OPERANDO SPM 2023 CY - Berlin DA - 15.11.2023 KW - Chemically Complex Materials KW - CCMat KW - Electrocatalysis PY - 2023 AN - OPUS4-59402 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Aristia, Gabriela T1 - Corrosion study of carbon steel in Indonesian geothermal brine N2 - Results of corrosion studies performed on carbon steel in saline brine are presented and discussed. T2 - PhD-Seminar at Institut Teknologi Sepuluh Nopember (ITS) CY - Surabaya, Indonesia DA - 09.11.2018 KW - Corrosion KW - Electrochemistry PY - 2018 AN - OPUS4-46743 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pomorska Gawel, A. A1 - Dąbkowska, M. A1 - Kosior, D. A1 - Batys, P. A1 - Szatanik, A. A1 - Witt, Julia A1 - Özcan Sandikcioglu, Özlem A1 - Michna, A. T1 - Multiscale insights into fibroblast growth factor 23 adsorption on polyelectrolyte layers: From molecular properties to biointerfaces N2 - Fibroblast growth factor 23 (FGF23) is a clinically significant protein hormone regulating phosphate and vitamin D metabolism, with elevated levels linked to chronic kidney disease, cardiovascular disorders, and impaired bone homeostasis. Despite its relevance as both a biomarker and a therapeutic target, its interactions with functional biomaterials remain poorly understood. In this work, we investigate the FGF23 adsorption on polyelectrolyte layers using a combination of theoretical modeling and experimental methods. Theoretical calculations provided insights into the protein's charge distribution and diffusion properties, while experimental measurements quantified its hydrodynamic diameter, electrophoretic mobility, and electrokinetic charge over a broad range of pH values. Microscale thermophoresis revealed quantitative binding affinities of FGF23 to hyaluronic acid, chitosan, and poly(diallyldimethylammonium chloride). Adsorption studies on mica, silica, and polyelectrolyte mono- and bilayers showed that FGF23 binds to both negatively and positively charged substrates, with binding affinities following: hyaluronic acid < poly(diallyldimethylammonium chloride) < chitosan. Desorption occurred more readily from negatively charged surfaces (mica, silica and hyaluronic acid), indicating weaker interactions compared to positively charged layers. These results reveal fundamental aspects of protein –polyelectrolyte interactions and highlight the reversible binding capacity of FGF23 to negatively charged surfaces. Such adsorption behavior provides a physicochemical framework for considering FGF23-polyelectrolyte systems in the design of therapeutic carriers and bioactive materials. However, any direct relevance to wound healing, chronic kidney disease, or cardiovascular disorders remains prospective and requires dedicated biological validation. KW - Molecular dynamics KW - Streaming potential measurements KW - Adsorption KW - Stability KW - Binding affinity PY - 2026 DO - https://doi.org/10.1016/j.ijbiomac.2026.150221 SN - 0141-8130 VL - 341 IS - Part 1 SP - 1 EP - 14 PB - Elsevier B.V. AN - OPUS4-65415 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bender, R. A1 - Féron, D. A1 - Mills, D. A1 - Ritter, S. A1 - Bäßler, Ralph A1 - Bettge, Dirk A1 - de Graeve, I. A1 - Dugstad, A. A1 - Grassini, S. A1 - Hack, T. A1 - Halama, M. A1 - Han, E.-H. A1 - Harder, T. A1 - Hinds, G. A1 - Kittel, J. A1 - Krieg, R. A1 - Leygraf, C. A1 - Martinelli, L. A1 - Mol, A. A1 - Neff, D. A1 - Nilsson, J.-O. A1 - Odnevall, I. A1 - Paterson, S. A1 - Paul, S. A1 - Prošek, T. A1 - Raupach, M. A1 - Revilla, R. I. A1 - Ropital, F. A1 - Schweigart, H. A1 - Szala, E. A1 - Terryn, H. A1 - Tidblad, J. A1 - Virtanen, S. A1 - Volovitch, P. A1 - Watkinson, D. A1 - Wilms, M. A1 - Winning, G. A1 - Zheludkevich, M. T1 - Corrosion challenges towards a sustainable society N2 - A global transition towards more sustainable, affordable and reliable energy systems is being stimulated by the Paris Agreement and the United Nation's 2030 Agenda for Sustainable Development. This poses a challenge for the corrosion industry, as building climate‐resilient energy systems and infrastructures brings with it a long‐term direction, so as a result the long‐term behaviour of structural materials (mainly metals and alloys) becomes a major prospect. With this in mind “Corrosion Challenges Towards a Sustainable Society” presents a series of cases showing the importance of corrosion protection of metals and alloys in the development of energy production to further understand the science of corrosion, and bring the need for research and the consequences of corrosion into public and political focus. This includes emphasis on the limitation of greenhouse gas emissions, on the lifetime of infrastructures, implants, cultural heritage artefacts, and a variety of other topics. KW - Corrosion KW - Corrosion costs KW - Corrosion protection KW - Preventive strategies PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-554801 DO - https://doi.org/10.1002/maco.202213140 SN - 1521-4176 VL - 73 IS - 11 SP - 1730 EP - 1751 PB - Wiley-VCH CY - Weinheim AN - OPUS4-55480 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ginés-Palomares, Juan-Carlos A1 - Facchini, Leonardo A1 - Wilbig, Janka A1 - Zocca, Andrea A1 - Stoll, Enrico A1 - Günster, Jens T1 - Melt Pool Stability during Local Laser Melting of Lunar Regolith with Large Laser Spots and Varying Gravity N2 - In order to increase the sustainability of future lunar missions, techniques for in-situ resource utilization (ISRU) must be developed. In this context, the local melting of lunar dust (regolith) by laser radiation for the production of parts and larger structures was investigated in detail. With different experimental setups in normal and microgravity, laser spots with diameters from 5 mm to 100 mm were realized to melt the regolith simulant EAC-1A and an 80%/20% mixture of TUBS-T and TUBS-M, which are used as a substitute for the actual lunar soil. In the experiments performed, the critical parameters are the size of the laser spot, the velocity of the laser spot on the surface of the powder bed, the gravity and the wettability of the powder bed by the melt. The stability of the melt pool as a function of these parameters was investigated and it was found that the formation of a stable melt pool is determined by gravity for large melt pool sizes in the range of 50 mm and by surface tension for small melt pool sizes in the range of a few mm. KW - Additive Manufacturing KW - Regolith KW - Laser melting KW - ISRU PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-639621 DO - https://doi.org/10.1016/j.amf.2025.200227 SN - 2950-4317 VL - 4 IS - 3 SP - 1 EP - 10 PB - Elsevier Ltd. AN - OPUS4-63962 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Orlov, Nikolai A1 - Kiseleva, A. K. A1 - Milkini, P. A. A1 - Evdokimov, P. V. A1 - Putlayev, V. I. A1 - Günster, Jens T1 - Potentialities of Reaction Sintering in the Fabrication of High-Strength Macroporous Ceramics Based on Substituted Calcium Phosphate N2 - Calcium alkali metal (potassium and sodium) double and triple phosphates have been synthesized in different ways. Was for the first time used reaction sintering to produce ceramics based on calcium alkali metal mixed phosphates and investigated the densification behavior of mixed phosphate-based multiphase materials during sintering by this method. Was presented the microstructure of polished surfaces of sintered samples differing in phase composition and determined the density of ceramics prepared using reaction mixtures differing in composition. The effect of reaction sintering on the porosity of the ceramics has been assessed. Using stereolithographic printing and reaction sintering, was produced macroporous mixed Calcium phosphate-based ceramic implants. Their compressive strength has been determined to be 0.78 ± 0.21 MPa for two-phase samples and 1.02 ± 0.13 MPa for three-phase samples. KW - Reaction Sintering KW - Bio Ceramics PY - 2020 DO - https://doi.org/10.1134/s0020168520120146 VL - 56 IS - 12 SP - 1298 EP - 1306 PB - Pleiades Publishing LTD AN - OPUS4-52004 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Diener, S. A1 - Zocca, Andrea A1 - Günster, Jens T1 - Literature review: Methods for achieving high powder bed densities in ceramic powder bed based additive manufacturing N2 - In additive manufacturing the powder bed based processes binder jetting and powder bed fusion are increasingly used also for the production of ceramics. Final part properties depend to a high percentage on the powder bed density. Therefore, the aim is to use the best combination of powder deposition method and powder which leads to a high packing of the particles. The influence of flowability, powder properties and deposition process on the powder bed density is discussed and the different deposition processes including slurry-based ones are reviewed. It turns out that powder bed density reached by slurry-based layer deposition exceeds conventional powder deposition, however, layer drying and depowdering are extra steps or more time-consuming for the slurry route. Depending on the material properties needed the most suitable process for the part has to be selected. KW - Additive Manufacturing KW - Powder-based processes KW - Powder bed density PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-534992 DO - https://doi.org/10.1016/j.oceram.2021.100191 VL - 8 SP - 100191 PB - Elsevier Ltd. AN - OPUS4-53499 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Michna, A. A1 - Maciejewska-Prończuk, J. A1 - Wasilewska, M. A1 - Kilicer, Tayfun A1 - Witt, Julia A1 - Özcan Sandikcioglu, Özlem T1 - Effect of the Anchoring Layer and Transport Type on the Adsorption Kinetics of Lambda Carrageenan N2 - The kinetics of lambda carrageenan (λ-car) adsorption/desorption on/from anchoring layers under diffusion- and convection-controlled transport conditions were investigated. The eighth generation of poly(amidoamine) dendrimers and branched polyethyleneimine possessing different shapes and polydispersity indexes were used for anchoring layer formation. Dynamic light scattering, electrophoresis, streaming potential measurements, optical waveguide lightmode spectroscopy, and quartz crystal microbalance were applied to characterize the formation of mono- and bilayers. The unique combination of the employed techniques enabled detailed insights into the mechanism of the λ-car adsorption mainly controlled by electrostatic interactions. The results show that the macroion adsorption efficiency is strictly correlated with the value of the final zeta potentials of the anchoring layers, the transport type, and the initial bulk concentration of the macroions. The type of the macroion forming the anchoring layer had a minor impact on the kinetics of λ-car adsorption. Besides significance to basic science, the results presented in this paper can be used for the development of biocompatible and stable macroion multilayers of well-defined electrokinetic properties and structure. KW - AFM KW - Dynamic light scattering KW - Electrophoresis PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-540546 DO - https://doi.org/10.1021/acs.jpcb.1c03550 VL - 125 IS - 28 SP - 7797 EP - 7808 PB - American Chemical Society AN - OPUS4-54054 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Cestari, F. A1 - Yang, Y. A1 - Wilbig, Janka A1 - Günster, Jens A1 - Motta, A. A1 - Sglavo, V. T1 - Powder 3D printing of bone scaffolds with uniform and gradient pore sizes using cuttlebone-derived calcium phosphate and glass-ceramic N2 - The pore geometry of bone scaffolds has a major impact on their cellular response; for this reason, 3D printing is an attractive technology for bone tissue engineering, as it allows for the full control and design of the porosity. Calcium phosphate materials synthesized from natural sources have recently attracted a certain interest because of their similarity to natural bone, and they were found to show better bioactivity than synthetic compounds. Nevertheless, these materials are very challenging to be processed by 3D printing due to technological issues related to their nanometric size. In this work, bone scaffolds with different pore geometries, with a uniform size or with a size gradient, were fabricated by binder jetting 3D printing using a biphasic calcium phosphate (BCP) nanopowder derived from cuttlebones. To do so, the nanopowder was mixed with a glass-ceramic powder with a larger particle size (45–100 µm) in 1:10 weight proportions. Pure AP40mod scaffolds were also printed. The sintered scaffolds were shown to be composed mainly by hydroxyapatite (HA) and wollastonite, with the amount of HA being larger when the nanopowder was added because BCP transforms into HA during sintering at 1150 ◦C. The addition of bio-derived powder increases the porosity from 60% to 70%, with this indicating that the nanoparticles slow down the glass-ceramic densification. Human mesenchymal stem cells were seeded on the scaffolds to test the bioactivity in vitro. The cells’ number and metabolic activity were analyzed after 3, 5 and 10 days of culturing. The cellular behavior was found to be very similar for samples with different pore geometries and compositions. However, while the cell number was constantly increasing, the metabolic activity on the scaffolds with gradient pores and cuttlebone-derived powder decreased over time, which might be a sign of cell differentiation. Generally, all scaffolds promoted fast cell adhesion and proliferation, which were found to penetrate and colonize the 3D porous structure. KW - Bioactivity KW - Cuttlefish KW - Biphasic calcium phosphate KW - Binder jetting KW - Scaffold geometry KW - Hausner ratio PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-553627 DO - https://doi.org/10.3390/ma15155139 SN - 1996-1944 VL - 15 IS - 15 SP - 1 EP - 16 PB - MDPI CY - Basel AN - OPUS4-55362 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Das, Chayanika A1 - Kastania, Eleni A1 - Witt, Julia A1 - Özcan Sandikcioglu, Özlem T1 - Corrosion protection properties of poly(4-vinyl pyridine) containing multilayer polymeric coatings on magnesium alloy AZ31 N2 - The aim of this study is to develop polymeric thin films for corrosion protection of magnesium alloy AZ31. As polymer matrix, poly(4-vinyl pyridine) (P4VP) is selected due to its semiconducting properties and protonic conductivity. Polyacrylic acid is tested as crosslinking layers to improve interfacial adhesion. The macroscopic corrosion properties of the multilayer coatings are investigated by means of electrochemical methods, such as linear sweep voltammetry and electrochemical impedance spectroscopy (EIS), in corrosive media simulating technical and biomedical applications. It is demonstrated that thin multilayer coatings can suppress the corrosion rates of magnesium alloys. To our best knowledge, this is the first demonstration of the use of P4VP as a conducting polymer film with protonic conductivity for corrosion protection of magnesium alloys. KW - Multilayercoatings KW - AZ31 KW - Corrosion protection KW - Intrinsically conducting polymers KW - Magnesium alloys PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-551799 DO - https://doi.org/10.1002/maco.202112708 SN - 0947-5117 VL - 73 IS - 3 SP - 427 EP - 435 PB - Wiley VHC-Verlag AN - OPUS4-55179 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chi, J. A1 - Agea Blanco, B. A1 - Bruno, Giovanni A1 - Günster, Jens A1 - Zocca, Andrea T1 - Self-Organization Postprocess for Additive Manufacturingin Producing Advanced Functional Structure and Material N2 - Additive manufacturing (AM) is developing rapidly due to itsflexibility in producing complex geometries and tailored material compositions. However, AM processes are characterized by intrinsic limitations concerning their resolution and surface finish, which are related to the layer-by-layer stacking process. Herein, a self-organization process is promoted as an approach to improve surface quality and achieve optimization of 3D minimal surface lightweight structures. The self-organization is activated after the powder bed 3D printing process via local melting, thereby allowing surface tension-driven viscous flow.The surface roughness Ra (arithmetic average of the roughness profile) could bedecreased by a factor of 1000 and transparent lenses and complex gyroid structures could be produced for demonstration. The concept of self-organization is further elaborated by incorporating external magnetic fields to intentionally manipulate magnetic particles, which are mixed with the polymer before printing and self-organization. This concept can be applied to develop programmable materials with specific microtextures responding to the external physical conditions. KW - Additive Manufacturing KW - Self-organization KW - Triply Periodical Minimal Surface PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-540588 DO - https://doi.org/10.1002/adem.202101262 VL - 24 IS - 6 SP - 1 EP - 8 PB - Wiley VCH AN - OPUS4-54058 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Becker, S. A1 - Lu, Z. A1 - Leinitz, Sarah A1 - Schmidt, Wolfram A1 - Stephan, D. A1 - von Klitzing, R. ED - Mechtcherine, V. ED - Khayat, K. ED - Secrieru, E. T1 - Particle Interactions in Silica Systems in Presence of Superplasticizer N2 - The flowability of cement paste is of great importance in today’s construction industry and is influenced by additives such as superplasticizers (SP). One type of SPs are polycarboxylate ether type SPs. These additives electrostatically bind with the negatively charged carboxylic groups at the backbone to the positively charged clinker phases. To model positively charged clinker phases with adsorbed SP, silicon Wafers are pre-coated with cationic polyethylenimine (PEI) and SP is adsorbed onto the coated surface (Si/PEI/SP). Two different polycarboxylate ether type (PCE) SP are compared – one for ready-mix concrete and one for precast concrete. In this preliminary study the interaction forces between Si/PEI/SP surface and a silica microsphere (colloidal probe) are investigated under mild physico-chemical conditions (pH *6, ion concentration <10−5 M) using Colloidal Probe Atomic Force Microscopy (CP-AFM). The interaction force between the model surfaces is attractive for low concentration of SP. The force changes from attractive to repulsive by increasing amount of SP. The force upon approach reveals a biexponential behavior. The exponential decay at large and short surface separations are attributed to electrostatic and steric interactions, respectively. The steric forces of the SP for ready-mix concrete show a steeper onset than the SP for precast concrete. The quantification of these interaction forces will be compared to rheological measurements of similar systems. Furthermore, the parameters will be changed to better approach the conditions in real systems, i.e. higher pH and ionic strength. This helps to understand how the forces on the nanoscale influence the macroscopic rheology. KW - Interfacial forces KW - Silica beads KW - Superplasticizer KW - AFM PY - 2019 SN - 978-3-030-22565-0 DO - https://doi.org/10.1007/978-3-030-22566-7 SN - 2211-0844 VL - 23 SP - 571 EP - 579 PB - Springer ET - 1 AN - OPUS4-49183 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmidt, Wolfram T1 - Potentials for savings in the production of self-compacting and high strength concrete for precast concrete elements N2 - Over the course of the last decades, concrete construction has significantly changed from mass application towards sophisticated more innovative, future oriented, and performance based materials technology. Today concrete no longer consists of cement, water, and aggregates, but can be enhanced significantly by using supplementary additions and chemical admixtures. Advancements in admixtures eventually facilitated the development of new concrete types such as self-compacting concrete (SCC) and high performance concrete (HPC) by uncoupling the workability from the water-cement ratio (w/c). While for traditional concrete types the major mixture parameter for the workability and strength were the w/c and the grading of the aggregates, for SCC and HPC the performance parameters are more complicated and the performance depends highly on the powder components. This makes the system more sophisticated and in parallel more prone to scatter during the production. The complexity and difficulty to predict the effects of changes in the process and mixture makes it very difficult to identify the right potentials for savings. T2 - ICCX Central Europe CY - Ossa, Poland DA - 11.02.2016 KW - Rheology KW - Self-compacting concrete KW - High strength concrete KW - Packing density KW - Superplasticizers PY - 2016 SP - 18 EP - 20 AN - OPUS4-36883 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schmidt, Wolfram A1 - Alexander, Mark A1 - John, Vanderley T1 - Education for sustainable use of cement based materials N2 - Structural design and application have always been linked to the compressive strength of concrete as the main relevant criterion. This was justifiable in the past, where concrete consisted of water, ordinary Portland cement and aggregates, but this concept is no longer relevant for modern and more sustainable cement and concrete. Despite these new developments, existing standards, guidelines and academic curricula have not been much updated and are still used worldwide. There is a need to change this situation by proper education of the users. This overview describes the challenges that arise at a user Level from the higher complexity of modern concrete, and defines needs and requirements for enhanced applicability of sustainable concrete concepts. Furthermore, recommendations are given on how better concrete practice can be communicated to all the involved parties, from civil and design engineers to constructors and site-appliers on the construction site. KW - Cement KW - Concrete KW - Sustainability KW - Environment KW - Carbon footprint KW - Education KW - Climate PY - 2018 UR - https://www.sciencedirect.com/science/article/pii/S0008884616307189?via%3Dihub DO - https://doi.org/10.1016/j.cemconres.2017.08.009 SN - 0008-8846 SN - 1873-3948 VL - 114 SP - 103 EP - 114 PB - Elsevier AN - OPUS4-47673 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stinville, J.C. A1 - Charpagne, M.A. A1 - Maaß, Robert A1 - Proudhon, H. A1 - Ludwig, W. A1 - Callahan, P.G. A1 - Wang, F. A1 - Beyerlein, I.J. A1 - Echlin, M.P. A1 - Pollock, T.M. T1 - Insights into Plastic Localization by Crystallographic Slip from Emerging Experimental and Numerical Approaches N2 - Advanced experimental and numerical approaches are being developed to capture the localization of plasticity at the nanometer scale as a function of the multiscale and heterogeneous microstructure present in metallic materials. These innovative approaches promise new avenues to understand microstructural effects on mechanical properties, accelerate alloy design, and enable more accurate mechanical property prediction. This article provides an overview of emerging approaches with a focus on the localization of plasticity by crystallographic slip. New insights into the mechanisms and mechanics of strain localization are addressed. The consequences of the localization of plasticity by deformation slip for mechanical properties of metallic materials are also detailed. KW - Slip localization KW - Metallic materials KW - Experimental and numerical techniques KW - Mechanical properties KW - Plasticity PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-578398 DO - https://doi.org/10.1146/annurev-matsci-080921-102621 SN - 1531-7331 VL - 53 SP - 275 EP - 317 AN - OPUS4-57839 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sözen, H.I. A1 - Ener, S. A1 - Maccari, F. A1 - Fayyazi, B. A1 - Gutfleisch, O. A1 - Neugebauer, J. A1 - Hickel, Tilmann T1 - Combined ab initio and experimental screening of phase stabilities in the Ce-Fe-Ti-X system (X = 3d and 4d metals) N2 - One of the main challenges for the synthesis and application of the promising hard-magnetic compound CeFe11Ti is the formation of Laves phases that are detrimental for their thermodynamic stability and magnetic properties. In this paper, we present an ab initio based approach to modify the stability of these phases in the Ce-Fe-Ti system by additions of 3d and 4d elements. We combine highly accurate free-energy calculations with an efficient screening technique to determine the critical annealing temperature for the formation of Ce(Fe,X)11Ti. The central findings are the dominant role of the formation enthalpy at T = 0 K on chemical trends and the major relevance of partial chemical decompositions. Based on these insights, promising transition metals to promote the stability of the hard-magnetic phase, such as Zn and Tc, were predicted. The comparison with suction casting and reactive crucible melting experiments for Ce-Fe-Ti-X (X = Cu, Ga, Co, and Cr) highlights the relevance of additional phases and quaternary elements. KW - Density functional theory KW - Phase stability KW - Energy materials PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-568850 DO - https://doi.org/10.1103/PhysRevMaterials.7.014410 SN - 2475-9953 VL - 7 SP - 1 EP - 15 AN - OPUS4-56885 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ikeda, Yuki A1 - Ni, H.C. A1 - Chakraborty, A. A1 - Ghassemi-Armaki, H. A1 - Zuo, J.M. A1 - Darvishi Kamachali, Reza A1 - Maaß, Robert T1 - Segregation-induced grain-boundary precipitation during early stages of liquid-metal embrittlement of an advanced high-strength steel N2 - Liquid-metal embrittlement (LME) of galvanized (Zn-coated) advanced high-strength steels is a long-known problem in materials science. Here we reveal the initial microstructural processes underneath the Zn-coating that lead to LME-microcrack initiation in the steel substrate. We track the microstructural evolution during the first tens of milliseconds and find pronounced signatures of Fe-Zn intermetallic precipitation in both ferrite grain boundaries and at internal ferrite-oxide phase boundaries. In concert with novel CALPHAD-integrated density-based thermodynamic modelling, we demonstrate that Zn-rich intermetallic phase-nucleation can occur at markedly low processing temperatures due to a segregation transition. We show that a small Znenrichment caused by Zn bulk-diffusion during the initial temperature rise in a joining process is sufficient to induce the segregation transition and subsequent nucleation of Fe-Zn intermetallic grain-boundary phases, which the experiments link to crack initiation sites. These findings direct focus onto LME-controlling microstructural and thermodynamic phenomena at temperatures below the ductility trough and the austenite formation temperature. KW - Resistance spot welding KW - Liquid-metal embrittlement KW - Steels KW - Grain boundaries PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-581067 DO - https://doi.org/10.1016/j.actamat.2023.119243 VL - 259 SP - 1 EP - 12 PB - Elsevier Ltd AN - OPUS4-58106 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rizzardi, Q. A1 - McElfresh, C. A1 - Sparks, G. A1 - Stauffer, D. A1 - Marian, J. A1 - Maaß, Robert T1 - Mild-to-wild plastic transition is governed by athermal screw dislocation slip in bcc Nb N2 - Plastic deformation in crystals is mediated by the motion of line defects known as dislocations. For decades, dislocation activity has been treated as a homogeneous, smooth continuous process. However, it is now recognized that plasticity can be determined by longrange correlated and intermittent collective dislocation processes, known as avalanches. Here we demonstrate in body-centered cubic Nb how the long-range and scale-free dynamics at room temperature are progressively quenched out with decreasing temperature, eventually revealing intermittency with a characteristic length scale that approaches the Burgers Vector itself. Plasticity is shown to be bimodal across the studied temperature regime, with conventional thermally-activated smooth plastic flow (‘mild’) coexisting with sporadic Bursts (‘wild’) controlled by athermal screw dislocation activity, thereby violating the classical Notion of temperature-dependent screw dislocation motion at low temperatures. An abrupt increase of the athermal avalanche component is identified at the critical temperature of the material. Our results indicate that plasticity at any scale can be understood in terms of the coexistence of these mild and wild modes of deformation, which could help design better alloys by suppressing one of the two modes in desired temperature Windows. KW - Plastic deformation KW - Microplastic stress KW - Intermittent microplasticity PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-543927 DO - https://doi.org/10.1038/s41467-022-28477-4 VL - 13 IS - 1 SP - 1 EP - 9 PB - Nature AN - OPUS4-54392 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sözen, H.I. A1 - Mendive-Tapia, E. A1 - Hickel, Tilmann A1 - Neugebauer, J. T1 - Ab initio investigations of point and complex defect structures in B2-FeAl N2 - We study single-site and two-site defect structures in B2-type Fe-Al alloys by means of density functional theory supercell calculations. The defect formation energies are calculated as functions of the chemical potential, which are used to obtain the dependence of the defect concentrations on Al content at different temperatures. We also examine the converging behavior of the formation energies with respect to the supercell size to study the corresponding limit of dilute defects. The effect of magnetism is investigated by considering nonmagnetic, ferromagnetic, and paramagnetic states, calculations for the latter showing that the magnitude of the local magnetic moments strongly impacts the defect formation energies. The methodological studies are used to provide explanations for the wide spread of defect formation energies reported by experiments and other theoretical investigations. Based on these insights, the stability of the B2-FeAl structure as a function of Al concentration is obtained and discussed. KW - Atomistic models KW - Defects KW - Thermodynamics PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-546956 DO - https://doi.org/10.1103/PhysRevMaterials.6.023603 SN - 2475-9953 VL - 6 IS - 2 SP - 1 EP - 11 PB - APS CY - College Park, MD AN - OPUS4-54695 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tielemann, Christopher A1 - Reinsch, Stefan A1 - Maaß, Robert A1 - Deubener, J. A1 - Müller, Ralf T1 - Internal nucleation tendency and crystal surface energy obtained from bond energies and crystal lattice data N2 - We present an easy-to-apply method to predict structural trends in the internal nucleation tendency of oxide glasses. The approach is based on calculated crystal fracture surface energies derived from easily accessible diatomic bond energy and crystal lattice data. The applicability of the method is demonstrated on literature nucleation data for isochemically crystallizing oxide glasses. KW - Glass KW - Nucleation tendency KW - Fracture surface energy KW - Crystal lattice KW - Bond energy PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-548814 DO - https://doi.org/10.1016/j.nocx.2022.100093 SN - 2590-1591 VL - 14 SP - 1 EP - 5 PB - Elsevier B.V. AN - OPUS4-54881 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF ED - Priebe, Nsesheye Susan ED - Schmidt, Wolfram T1 - Proceedings of the 2nd symposium knowledge exchange for young scientists (KEYS) - Valorisation of industrial by-products for sustainable cement and concrete construction - Improvement of solid waste management N2 - Welcome to the second symposium on Knowledge Exchange for Young Scientists (KEYS) in Accra, Ghana 7th – 9th June 2016. This symposium is part of a three phase series organised by BAM, and funded by VolkswagenStiftung. The KEYS symposia series offers a platform whereby young African scientists can get together with peers from Germany as well as with experienced academic engineers, industry specialists and scientists from across the globe for better implementation of research analysis in their respective fields of study. This primarily provides the opportunity to obtain further knowledge in the demand for the home-base innovation and growth of the education sector. It will also provide an opportunity to network with peers and gain relevant and objective knowledge. Therefore, the symposium offers adequate training to young scientists as well as gives an opportunity to network with key players in the cement and concrete industry, which will facilitate the fundamentals of knowledge transfer. This second symposium focuses on solid waste management and importance of valorisation of suitable by-products for utilisation in the cement and concrete industry. Today, all over the world we can no longer draw on abundant resources, and more frequently, we need to develop innovative concepts for better and more sustainable construction. This change process needs international and interdisciplinary approaches. Hence, the symposium is seen as a spark for the generation of ideas and visions, how concrete construction can become more globally sustainable based on locally tailored concepts. The symposium includes keynote lectures from 9 international keynote speakers and technical papers from 22 young scientists, who were selected out of a high number of applicants based on the excellence of their scientific writing. The presentations of all participants as well as keynote lectures are represented in these proceedings. We would like to thank all participants for their valuable contribution to the symposium. We are blessed to receive tremendous input from the distinguished keynote speakers and we thank them for their attendance. Last but not least, we would like to acknowledge the funding body, VolkswagenStiftung, for their support. We hope you enjoy the symposium and find your engagement valuable with the entire team in sustaining your professional development in the global world of cement and concrete. T2 - 2nd Symposium on Knowledge Exchange for Young Scientists (KEYS) CY - Accra, Ghana DA - 07.06.2016 KW - Cement KW - Concrete KW - Africa KW - Waste management KW - Sustainability PY - 2016 SN - 978-3-9817853-1-9 N1 - Geburtsname von Priebe, Nsesheye Susan: Msinjili, N. S. - Birth name of Priebe, Nsesheye Susan: Msinjili, N. S. VL - 2 SP - 1 EP - 170 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-36858 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Miccoli, Lorenzo ED - Priebe, Nsesheye Susan ED - Schmidt, Wolfram T1 - Earthen building materials: Hydraulic lime based grout for retrofitting and CEBs stabilised with geopolymer binders N2 - From the last decades the earth construction has a growing interest due to the high sustainability (low C02 emissions), thermal and acoustic performance, fire resistance and cost of the raw material (soil). In fact, earth construction can constitute a feasible solution for a more sustainable construction industry in developed countries. Nowadays the research areas on earthen construction focus from one side on the improvement of the materials for new buildings, on the other side on the Conservation of existing architectural heritage. Historical earthen buildings are often damaged by static or dynamic loads in form of extensive cracking. All too often these cracks are insufficiently or inappropriately repaired, if at all, because of lack of knowledge and/or technology. In particular, the behaviour of crack repair by grouting poses a challenge in earthen materials and demands specific requirements for the grouting mortar, such as low water content, good water retention, low shrinkage, etc. Cracks in earthen construction can be repaired by grouting to re-establish structural continuity, and can also be used to consolidate voids and gaps, or as a complement to other strengthening techniques such as the introduction of tie-rods. In the framework of earthen materials for new constructions, the major drawback is that traditional earthen materials are typically considered as non-standard. The great variability and heterogeneity of the properties of the available soils, the lack of quality control in the manufacturing of the earthen materials and in the construction process can be pointed out as the main reasons behind this Situation. Furthermore, only few countries issued Standards and recommendations supporting earth construction, discouraging the design of earth construction by the technical community in countries where these documents are absent. T2 - KEYS 2015 - 1st Symposium Knowledge Exchange for Young Scientists CY - Dar es Salaam, Tanzania DA - 09.06.2015 KW - Earthen building materials KW - Hydraulic lime based grout KW - Compressed earth blocks KW - Geopolymer binders PY - 2015 SN - 978-3-9817149-3-7 N1 - Geburtsname von Priebe, Nsesheye Susan: Msinjili, N. S. - Birth name of Priebe, Nsesheye Susan: Msinjili, N. S. SP - 141 EP - 144 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-33606 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wang, Ning A1 - Hammerschmidt, Thomas A1 - Hickel, Tilmann A1 - Rogal, Jutta A1 - Drautz, Ralf T1 - Influence of spin fluctuations on structural phase transitions of iron N2 - The effect of spin fluctuations on the α(bcc)-γ(fcc)-δ(bcc) structural phase transitions in iron is investigated with a tight-binding (TB) model. The orthogonal d-valent TB model is combined with thermodynamic integration, spin-space averaging, and Hamiltonian Monte Carlo to compute the temperature-dependent free-energy difference between bcc and fcc iron. We demonstrate that the TB model captures experimentally observed phonon spectra of bcc iron at elevated temperatures. Our calculations show that spin fluctuations are crucial for both the α−γ and γ−δ phase transitions but they enter through different mechanisms. Spin fluctuations impact the α−γ phase transition mainly via the magnetic/electronic free-energy difference between bcc and fcc iron. The γ−δ phase transition, in contrast, is influenced by spin fluctuations only indirectly via the spin-lattice coupling. Combining the two mechanisms, we obtain both the α−γ and γ−δ phase transitions with our TB model. The calculated transition temperatures are in very good agreement with experimental values. KW - Structural phase transition KW - Magnetism KW - Spin-lattice coupling PY - 2023 DO - https://doi.org/10.1103/PhysRevB.107.104108 SN - 2469-9950 VL - 107 IS - 10 SP - 1 EP - 9 PB - American Physical Society (APS) AN - OPUS4-58790 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - Seamless Science in Platform MaterialDigital (PMD): Demonstration of Semantic Data Integration as Good Practices N2 - Following the new paradigm of materials development, design, and optimization, digitalization is the main goal in materials sciences and engineering (MSE) which imposes a huge challenge. In this respect, the quality assurance of processes and output data as well as the interoperability between applications following FAIR principles are to be ensured. For storage, processing, and querying of data in contextualized form, Semantic Web technologies (SWT) are used since they allow for machine-actionable and human-readable knowledge representations needed for data management, retrieval, and (re)use. The project ‘platform MaterialDigital’ (PMD) aims to bring together and support interested parties from both industrial and academic sectors in a sustainable manner in solving digitalization tasks and implementing digital solutions. Therefore, the establishment of a virtual material data space and the systematization of the handling of hierarchical, process-dependent material data are focused. Core points to be dealt with are the development of agreements on data structures and interfaces implemented in distinct software tools and to offer users specific support in their projects. Furthermore, the platform contributes to a standardized description of data processing methods in materials research. In this respect, selected MSE methods are semantically represented on a prototypical basis which are supposed to serve as best practice examples with respect to knowledge representation and the creation of knowledge graphs used for material data. Accordingly, this poster presentation illustrates demonstrators developed and deployed within the PMD project. Semantically anchored using the mid-level PMD Core Ontology (PMDco), they address data transformation leading to a novel data management which is based on semantic integrated data. The PMD data acquisition pipeline (DAP), which is fueled by traditional, diverse data formats, and a pipeline applying an electronic laboratory notebook (ELN) as data source are displayed. Additionally, the efficient combination of diverse datasets originating from different sources is demonstrated by the representation of a use case dealing with the well-known Orowan relation. T2 - Materials Science and Engineering Congress 2024 CY - Darmstadt, Germany DA - 24.09.2024 KW - Semantic Data KW - Data Integration KW - Digitalization KW - Demonstrators PY - 2024 AN - OPUS4-61136 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Holzer, Marco A1 - Johansen, Sidsel M. A1 - Christensen, Johan F.S. A1 - Smedskjaer, Morten M. A1 - Cicconi, Maria Rita A1 - de Ligny, Dominique A1 - Müller, Ralf A1 - de Camargo, Andrea S.S. A1 - Maaß, Robert T1 - Direct connection between secondary relaxation mode and fracture toughness in alkali-aluminosilicate glasses N2 - Oxide glasses are intrinsically brittle, lacking sufficient atomic-scale mechanisms that can relax mechanical stresses in the vicinity of a propagating crack. As a result, fracture is typically well-captured by considering local bond rupture at the crack tip. Here we demonstrate that barrier energies related to the low-temperature 𝛾-relaxation mode in alkali-aluminosilicate glasses are inversely related to the fracture toughness measured via standardized three-point bending fracture experiments. This holds true for both a series with varying cations (Li, Na, K) and one with varying Li concentration. The structural rationale for this finding is gained via Raman spectroscopy. The findings suggest that a fundamental structural relaxation mode measured on bulk specimens can serve as an effective guideline for fracture toughness of oxide glasses. Data for additional silicate glasses support this conclusion. KW - Fracture toughness KW - Oxide glass KW - Mechanical properties KW - Alkali-aluminosilicate glasses KW - Internal friction PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-651540 DO - https://doi.org/10.1016/j.mtadv.2025.100669 SN - 2590-0498 VL - 29 SP - 1 EP - 10 PB - Elsevier Ltd. CY - Amsterdam, Niederlande AN - OPUS4-65154 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Moschetti, Michael A1 - Lemiasheuski, Anton A1 - Bajer, Evgenia A1 - Porohovoj, Ilja A1 - Göbel, Artur A1 - Pfennig, Anja A1 - Bettge, Dirk A1 - Maaß, Robert T1 - Robot-Assisted Automated Serial-Sectioning and Imaging for 3D Microstructural Investigations N2 - Comprehensive materials characterization requires precise structural knowledge beyond traditional methods. The robot-assisted automated serial-sectioning and imaging (RASI) platform, developed at BAM, provides automated 3D metallographic reconstructions, enabling detailed microstructural analysis of technical materials. This article showcases RASI’s capabilities through several case studies, including characterization of lamellar graphite in gray cast iron, porosity in sintered steel, melt pool morphology in additively manufactured 316L stainless steel, defects in metal-ceramic packages, and oxidation behavior in an Fe-12Cr-2Co alloy. By automating sample handling, mechanical serial-sectioning, etching, and optical imaging, RASI captures complex 3D microstructures with high precision and at high speed. This approach reveals microstructural features missed by 2D analysis, even using stereological assumptions. Specifically, statistically rare and large microstructural features, such as secondary phases or interconnected pores, become apparent, which 2D methods cannot reveal. The generated volumetric data can furthermore serve as quantitative reference datasets (i.e., the ‘ground truth’) essential for validating other 3D characterization techniques and computational models, helping to bridge the gap between predictive simulations and real-world material behavior. RASI’s modular design makes it a flexible tool that provides realistic 3D insights into materials, which can be used for advanced materials research, process optimization, and quality control. KW - 3D metallography KW - Automated microstructure characterization KW - Image segmentation KW - Mechanical polishing based serial-sectioning KW - Process-microstructure-property relationships KW - Quantitative microstructure PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-649614 DO - https://doi.org/10.1002/adem.202502202 SN - 1527-2648 VL - 28 IS - 2 SP - 1 EP - 14 PB - Wiley-VCH GmbH AN - OPUS4-64961 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tehranchi, Ali A1 - Hickel, Tilmann A1 - Neugebauer, J. T1 - Hydrogen enhanced dislocation cross-slip in polycrystalline nickel N2 - Hydrogen embrittlement (HE), degradation of the mechanical properties of metals due to the presence of hydrogen, is a persistent problem that has been attracting the attention of the material science community for about fifteen decades. Extensive experimental observations indicate the presence of nanovoids and the increase of free volume at the grain boundaries in hydrogen contaminated metals. This rate-dependent phenomenon motivates theoretical investigations of the underlying mechanisms. Here, a hydrogen enhanced cross-slip (HECS) mechanism in the close vicinity of the grain boundaries is demonstrated by direct molecular dynamics simulations and theoretical calculations. To this end, the interaction of screw dislocations with a variety of symmetric tilt grain boundaries in H-charged and H-free bicrystalline nickel is examined. The presence of segregated H atoms at the grain boundaries induces a stress field in their vicinity, and thus,- the barrier for cross-slip of screw dislocations considerably decreases. The enhanced cross-slip of dislocations facilitates the formation of jogs on bowedout dislocations. These jogs can form vacancies during the glide process. This mechanism of defect production shows nanoscale evidence of enhanced vacancy formation and subsequent increase in the free volume along the grain boundaries in the presence of H. KW - Hydrogen embrittlement KW - Dislocation KW - Grain boundary KW - Void formation PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-649858 DO - https://doi.org/10.1103/7l8f-3fbm SN - 2475-9953 VL - 9 IS - 12 SP - 1 EP - 16 PB - American Physical Society (APS) AN - OPUS4-64985 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ikeda, Yuki A1 - Wallis, Theophilus A1 - Maaß, Robert A1 - Darvishi Kamachali, Reza T1 - Thermodynamics of grain boundary segregation transition and their relevance for liquid metal embrittlement in Fe-Zn system N2 - Grain boundaries (GBs) are common sites of failure in polycrystalline materials. Recently, a massive Zn segregation transition at Fe GBs was discovered and shown to act as a potent precursor of liquid metal embrittlement (LME) in the Fe-Zn system (Kamachali et al., Scripta Materialia 238 (2024) 115758). In this study, we elaborate on how temperature, GB type and the chemo-structurally coupled phase decomposition at the GB impact this segregation transition. CALPHAD and atomistic simulation data were utilized as inputs to conduct quantitative density-based thermodynamic modeling and phase-field simulations across various GBs, alloy compositions, and temperatures. We reveal that once the segregation transition becomes possible, the GB structural variation stabilizes spinodally formed Zn-rich phases within the GB region, with a higher tendency in disordered GBs. GB phase diagrams were constructed to identify and analyze the range of critical temperatures and alloy compositions associated with the segregation transition. The phase diagrams reveal that the miscibility gap for more disordered GB expands and, although the segregation transition is inevitable and occurs for all GBs, the barrier to triggering it is lower for more disordered GBs. Based on our thermodynamic analyses, potential processing modifications and GB engineering strategies for mitigating segregation-induced LME are thoroughly discussed. KW - Thermodynamics KW - Phase-Field Modelling KW - Steels PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-634145 DO - https://doi.org/10.1016/j.actamat.2025.121134 SN - 1359-6454 VL - 296 SP - 1 EP - 11 PB - Elsevier BV AN - OPUS4-63414 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Qu, R. A1 - Maaß, Robert A1 - Liu, Z. A1 - Tönnies, D. A1 - Tian, L. A1 - Ritchie, R. A1 - Zhang, Z. A1 - Volkert, A. T1 - Flaw-insentive fracture of a micrometer-sized brittle metallic glass N2 - Brittle materials, such as oxide glasses, are usually very sensitive to flaws, giving rise to a macroscopic fracture strength that is much lower than that predicted by theory. The same applies to metallic glasses (MGs), with the important difference that these glasses can exhibit certain plastic strain prior to catas- trophic failure. Here we consider the strongest metallic alloy known, a ternary Co 55 Ta 10 B 35 MG. We show that this macroscopically brittle glass is flaw-insensitive at the micrometer scale. This discovery emerges when testing pre-cracked specimens with self-similar geometries, where the fracture stress does not de- crease with increasing pre-crack size. The fracture toughness of this ultra-strong glassy alloy is further shown to increase with increasing sample size. Both these findings deviate from our classical under- standing of fracture mechanics, and are attributed to a transition from toughness-controlled to strength- controlled fracture below a critical sample size. KW - Metallic glass KW - Fracture toughness KW - Size effect KW - Small-scale PY - 2021 DO - https://doi.org/10.1016/j.actamat.2021.117219 VL - 218 PB - Elsevier Ltd. AN - OPUS4-53097 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maaß, Robert T1 - Structural dynamics in metallic glasses due to Thermal and Mechanical Stress N2 - This talk addresses aging induced property changes of metallic glasses. Priority is given thermally and mechanically induced structural changes, of which the time-dependent dynamics is tracked using coherent scattering. Strong intermittency is observed and accelerated transport is seen at the smallest applied stresses. These findings have significant implications for how metallic glass components respond in realistic service conditions. T2 - Seminar Universität Münster 2020 CY - Münster, Germany DA - 01.12.2020 KW - Metallic glasses KW - Structure PY - 2020 AN - OPUS4-60714 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Paul, Astrid A1 - Fontana, Patrick A1 - Ziegert, Christof ED - Priebe, Nsesheye Susan ED - Schmidt, Wolfram T1 - Earthen panels - Quality control for an industrially prefabricated building component made of natural raw materials N2 - In the past few years, the share of earthen building materials used in constructions in Central Europe has increased. That is due to growing acknowledgement of its qualities regarding balancing of humidity, absorption of odours and acoustical insulation. To regulate these (mostly indoor) uses, the German Institute for Standardization (DIN) has published norms for adobe, earth mortar for masonry and earth plaster. In addition to these traditional building materials, earthen panels have been developed. As an ecological alternative to gypsum plaster boards, they combine climatic advantages of traditional materials with economic advantages of industrial processing, i.e. prefabrication and drywall techniques. Earthen panels are a composite layered material, comparable to Textile Reinforced Concrete (TRC). Most products contain an inner layer of reed tubes which improve the tensile strength and reduce the weight. Often, one or both surfaces are reinforced with a fibrous net to prevent cracks in the plastering that is usually applied on top. Additives range from straw to expanded clay. Special panels contain waxes that improve their heat storage capacity or water pipes to allow the usage as flat heating and cooling systems. T2 - 1st Symposium on Knowledge Exchange for Young Scientists (KEYS) CY - Dar es Salaam, Tanzania DA - 09.06.2015 KW - Earthen panel KW - Quality control KW - Industrial prefabrication KW - Building component KW - Natural raw material PY - 2015 SN - 978-3-9817149-3-7 N1 - Geburtsname von Priebe, Nsesheye Susan: Msinjili, N. S. - Birth name of Priebe, Nsesheye Susan: Msinjili, N. S. SP - 189 EP - 192 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-36857 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF ED - Schmidt, Wolfram ED - Priebe, Nsesheye Susan T1 - Proceedings of the 1st symposium knowledge exchange for young scientists (KEYS) - Sub-Saharan African standards for cement and concrete research - Raw materials, quality control and maintenance of cementitious products N2 - Welcome to the first symposium on Knowledge Exchange for Young Scientists (KEYS) in Dar es Salaam, Tanzania, 9th – 11th June 2015. This symposium is part of a three phase series organised by BAM, and funded by VolkswagenStiftung. Each symposium will focus on relevant themes in the construction sector and will include adequate training as well as offer an opportunity to participate in informal discussions between key players and young scientists, which will facilitate the fundamentals of knowledge transfer. Our world of cement and concrete faces tremendous challenges for the future. Without doubt cement-based materials will remain the most widely used construction materials in the world. Concrete can be made available everywhere in the world, and it is more sustainable than other materials. Nevertheless, in order to become even more sustainable, we need to find solutions to reduce CO2 generation for the cement production, to quickly solve problems of housing and infrastructures, and to cope with ever increasing customer needs in terms of performances. There is no global optimum solution for concrete. Best concrete practices always has to be found locally and regionally based on raw materials, supply chains, and construction needs, but it can be inspired by other regions. In order to tackle the future challenges and build more innovative with concrete, we need to enhance interdisciplinary engineering skills and create networks between future decision makers. Therefore, the KEYS symposia series offers a platform whereby young African scientists can get together with peers from Germany as well as with experienced academic engineers, industry specialists and scientists from across the globe for better implementation of research analysis in their respective fields of study. This primarily provides the opportunity to obtain further knowledge in the demand for the home-base innovation and growth of the education sector. It will also provide an opportunity to network with their peers and gain relevant and objective knowledge. The theme for this first symposium is sub-Saharan African standards for cement and concrete research – raw materials, quality control and maintenance of cementitious products. The symposium is divided into 8 sections and includes presentations from 9 international keynote speakers and 22 young scientists, who were selected out of a high number of applicants based on the excellence of their scientific writing. We would like to thank all participants for their valuable contribution to the symposium. We are blessed to receive tremendous input from the distinguished keynote speakers and we thank them for their attendance. Last but not least, we would like to acknowledge the funding body, VolkwagenStiftung, for their support. We hope you enjoy the symposium and find your engagement valuable with the entire team in sustaining your professional development in the global world of cement and concrete. T2 - KEYS 2015 - 1st Symposium Knowledge Exchange for Young Scientists CY - Dar es Salaam, Tanzania DA - 09.06.2015 KW - Cement KW - Concrete KW - Africa KW - Science KW - KEYS PY - 2015 SN - 978-3-9817149-3-7 N1 - Geburtsname von Priebe, Nsesheye Susan: Msinjili, N. S. - Birth name of Priebe, Nsesheye Susan: Msinjili, N. S. VL - 1 SP - 1 EP - 192 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-33575 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Liu, C. A1 - Ikeda, Yuki A1 - Maaß, Robert T1 - Strain-dependent shear-band structure in a Zr-based bulk metallic glass N2 - This work presents strong evidence for structural damage accumulation as a function of shear strain admitted by shear bands in a Zr-based bulk metallic glass. Analyzing the shear-band structure of shear- band segments that experienced shear strains covering four orders of magnitude with high-angle annular dark field transmission electron microscopy (HAADF-STEM) reveals strongly scattered data with on overall trend of increasing local volume dilatation with increasing shear strain. Locally, however, a variety of trends is observed, which underlines the strong heterogeneity of structural damage in shear bands in metallic glasses. KW - Transmission electron microscopy KW - Metallic glass KW - Shear bands KW - Shear-band structure KW - Shear strain PY - 2021 DO - https://doi.org/10.1016/j.scriptamat.2020.08.030 VL - 190 SP - 75 EP - 79 PB - Elsevier Ltd. AN - OPUS4-52454 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Schmidt, Wolfram T1 - Design concepts for the robustness improvement of self-compacting concrete - Effects of admixtures and mixture components on the rheology and early hydration at varying temperatures N2 - In Europe a multi-national research project was initiated entitled “Rational Production and Improved Working Environment through Using Self-Compacting Concrete”, followed by another project entitled “Testing SCC”, which helped spreading the benefits of SCC to a wide range of appliers. This project was also the basis of a widely accepted European guideline on Self compacted concrete published by the European industry association bibm, CEMBUREAU, EFCA, EFNARC, ERMCO, which again builds the basis of the European standards for the testing of SCC (EN 12350, Parts 8 to 12) as well as for the actual modernisation of the European concrete standard EN 206-1. PY - 2014 SN - 978-90-386-3598-9 DO - https://doi.org/10.6100/IR771936 VL - 193 SP - 1 EP - 308 PB - Eindhoven University of Technology CY - Eindhoven, The Netherlands AN - OPUS4-30826 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Esakkiraja, N. A1 - Vishwakarma, A. A1 - Makineni, S. K. A1 - Jayaram, V. A1 - Hickel, Tilmann A1 - Divinski, S. V. A1 - Paul, A. T1 - Diffusion-controlled growth and microstructural evolution between Pt and Pd containing B2-NiAl bondcoats and Ni-based single crystal superalloy N2 - Pt-modified NiAl bond coats are used to extend the lifetime of blades in gas turbine engine applications. However, they suffer from the growth of deleterious precipitates within the interdiffusion zone. Partial substitution of Pt by Pd is advantageous in reducing the interdiffusion zone thickness between the bond coat and the superalloy, providing comparable oxidation properties, and critically reducing the propensity to form brittle (Pt,Ni)Al2 precipitates. In this study, we utilize the pseudo-binary diffusion couple method to estimate the interdiffusion coefficients of Ni and Al in Pd, Pd-Pt and Pt-modified nickel aluminides. Additionally, the main and cross-interdiffusion coefficients are estimated in the ternary diffusion couples. The estimated diffusion coefficients in the 𝛽-NiAl phase reflect on the thickness of the 𝛽 phase in the superalloy bond coat interdiffusion zone. Pd reduces the pseudo-binary interdiffusion coefficients of Ni–Al and also decreases the main and cross-ternary interdiffusion coefficients. This correlates with the reduction of the interdiffusion zone thickness by Pd. The diffusion process is strongly assisted by point defects in this phase. Ab initio-informed defect calculations are done to explain diffusion retardation in the presence of Pd (compared to Pt) with decreased defect concentrations. Furthermore, through in-depth microstructure characterization performed by electron probe micro analyser, transmission electron microscopy, and atom probe tomography, the presence of 𝜎, 𝑅 and 𝜇 phases as TCP precipitates in the interdiffusion zone are identified. The results give insights into the coatings’ diffusional properties that influence the service life of the product. KW - Interdiffusion KW - Bondcoat KW - Topologically close pack (TCP) phase KW - Transmission electron microscopy KW - Atom probe tomography PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-618091 DO - https://doi.org/10.1016/j.actamat.2024.119687 SN - 1359-6454 VL - 266 SP - 1 EP - 14 PB - Elsevier CY - Amsterdam AN - OPUS4-61809 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhu, L. A1 - Srinivasan, P. A1 - Gong, Y. A1 - Hickel, Tilmann A1 - Grabowski, B. A1 - Körmann, Fritz A1 - Neugebauer, J. T1 - Melting properties of the refractory metals V and W and the binary VW alloy fully from first principles N2 - We investigate the melting properties of the bcc refractory metals V and W, and the disordered equiatomic VW alloy from first principles. We show that thermal vibrations have a large impact on the electronic density of states (DOS) and thus considerably affect the electronic contribution to the free energy. For W, the impact of vibrations on the electronic free energy of solid and liquid is different. This difference substantially impacts the computed melting point and also triggers a large electronic heat capacity difference between solid and liquid. For V, although vibrations likewise affect the electronic free energy, the effect on the melting properties cancels out to a large degree. For the binary VW alloy we observe a similar impact as for W, but slightly weaker. The underlying physics is explained in terms of the electronic DOS of the solid and liquid phases. Based on our accurate first-principles results, we reveal critical limitations of the Sommerfeld approximation in predicting the electronic heat KW - Crystal melting KW - Thermodynamics KW - Metals KW - Ab initio molecular dynamics KW - Density functional theory PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-618100 DO - https://doi.org/10.1103/PhysRevB.109.094110 SN - 2469-9950 VL - 109 IS - 9 SP - 1 EP - 18 PB - American Physical Society (APS) AN - OPUS4-61810 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Janssen, J. A1 - Makarov, E. A1 - Hickel, Tilmann A1 - Shapeev, A.V. A1 - Neugebauer, J. T1 - Automated optimization and uncertainty quantification of convergence parameters in plane wave density functional theory calculations N2 - First principles approaches have revolutionized our ability in using computers to predict, explore, and design materials. A major advantage commonly associated with these approaches is that they are fully parameter-free. However, numerically solving the underlying equations requires to choose a set of convergence parameters. With the advent of high-throughput calculations, it becomes exceedingly important to achieve a truly parameter-free approach. Utilizing uncertainty quantification (UQ) and linear decomposition we derive a numerically highly efficient representation of the statistical and systematic error in the multidimensional space of the convergence parameters for plane wave density functional theory (DFT) calculations. Based on this formalism we implement a fully automated approach that requires as input the target precision rather than convergence parameters. The performance and robustness of the approach are shown by applying it to a large set of elements crystallizing in a cubic fcc lattice. KW - Ab initio simulations KW - High throughput KW - convergence parameter PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-618632 DO - https://doi.org/10.1038/s41524-024-01388-2 VL - 10 IS - 1 SP - 1 EP - 11 PB - Springer Science and Business Media LLC AN - OPUS4-61863 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chen, Yu A1 - Bo, Zhen-Xing A1 - Zhou, Hong Bo A1 - Sun, Bao-An A1 - Sun, Yong Hao A1 - Maaß, Robert A1 - Wang, Wei Hua T1 - Nanoindentation reveals universal scaling of pop-in plasticity in metallic glasses N2 - Plastic flow of metallic glasses proceeds intermittently in the inhomogeneous deformation regime. Mediated via shear bands, quasi-static straining gives rise to plastic instabilities that are measured as abrupt displacement bursts or pop-ins. The latter is a well-known feature in nanoindentation, where its first occurrence probes the critical and site-specific stress of nano-scale incipient shear deformation. Here we show that the statistical distribution of the stress and magnitude of the first shear instability, as well as its successive higher-order events, universally follow Weibull statistics across ten different metallic glasses. This indicates a fundamentally identical plastic process across glass-forming alloys and progressing deformation that is governed by a weakest-link phenomenon. This finding stands in strong contrast to crystalline alloys, where both defect nucleation and defect-structure evolution control shear instabilities and depend on the deformation history. KW - Metallic glasses KW - Nanoindentation KW - Intermittent flow KW - Pop-ins KW - Weibull distribution PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-624772 DO - https://doi.org/10.1016/j.scriptamat.2025.116549 VL - 259 SP - 1 EP - 5 PB - Elsevier Inc. AN - OPUS4-62477 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhou, X. A1 - Mathews, P. A1 - Berkels, B. A1 - Delis, W. A1 - Saood, S. A1 - Alhassan, A. A1 - Keuter, P. A1 - Schneider, J. A1 - Korte-Kerzel, S. A1 - Sandlöbes, S. A1 - Raabe, D. A1 - Neugebauer, j. A1 - Dehm, G. A1 - Hickel, Tilmann A1 - Scheu, C. A1 - Zhang, S. T1 - Materials Design by Constructing Phase Diagrams for Defects N2 - Phase transformations and crystallographic defects are two essential tools todrive innovations in materials. Bulk materials design via tuning chemicalcompositions is systematized using phase diagrams. It is shown here that thesame thermodynamic concept can be applied to manipulate the chemistry atdefects. Grain boundaries in Mg–Ga system are chosen as a model system,because Ga segregates to the boundaries, while simultaneously improving thestrength and ductility of Mg alloys. To reveal the role of grain boundaries,correlated atomic-scale characterization and simulation to scope and buildphase diagrams for defects are presented. The discovery is enabled bytriggering phase transformations of individual grain boundaries through localalloying, and sequentially imaging the structural and chemical changes usingatomic-resolution scanning transmission electron microscopy. Ab initiosimulations determined the thermodynamic stability of grain boundaryphases, and found out that increasing Ga content enhances grain boundarycohesion, relating to improved ductility. The methodology to trigger, trace,and simulate defect transformation at atomic resolution enables a systematicdevelopment of defect phase diagrams, providing a valuable tool to utilizechemical complexity and phase transformations at defects. KW - Automatic pattern recognition KW - Defect phase diagram KW - Density functional theory KW - Grain boundary complexion KW - Transmission electron microscopy PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-618063 DO - https://doi.org/10.1002/adma.202402191 SN - 1521-4095 SP - 1 EP - 9 PB - Wiley AN - OPUS4-61806 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Riechers, Birte A1 - Das, Amlan A1 - Rashidi, Reza A1 - Dufresne, Eric A1 - Maaß, Robert T1 - Metallic glasses: Elastically stiff yet flowing at any stress N2 - Crystalline solids have a minimum stress needed to displace atoms or to move defects. This stress defines the true elastic limit and is generally a sizeable share of the macroscopic yield stress. Here we demonstrate that a metallic glass, an amorphous solid with a yield stress in the giga-pascal regime, lacks such a true microscopic elastic limit. Leveraging in-situ coherent x-ray scattering, we uncover a strongly accelerated atomic-scale transport upon the application of a stress as small as 0.005 times the yield stress. With increasing stress levels, the distribution of structural relaxation times changes from compressed exponential to simple exponential form, revealing a stress–temperature equivalence in the time-scale domain. These findings strongly promote a microstructurally heterogeneous picture of metallic glasses, in which a part of the amorphous microstructure controls macroscopic yielding whereas another part admits microplastic flow at any stress. KW - Metallic glasses KW - Microstructure PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-624530 DO - https://doi.org/10.1016/j.mattod.2024.11.015 VL - 82 SP - 92 EP - 98 PB - Elsevier B.V. AN - OPUS4-62453 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ji, Y. A1 - Becker, S. A1 - Lu, Z. A1 - Mezhov, Alexander A1 - von Klitzing, R. A1 - Schmidt, Wolfram A1 - Stephan, D. T1 - Effect of resting time on rheological properties of glass bead suspensions - Depletion and bridging force among particles N2 - The effect of resting time on the rheological properties of cement suspensions is generally explained by early formed structure and overconsumption of polycarboxylate superplasticizers (PCEs). In this paper, we propose that the influence of resting time on the rheological properties is closely related to size variation of non-absorbed PCE. To identify this, glass bead suspensions were prepared with various amounts of PCE and ionic solution, and their rheological properties were evaluated at various times. We found that the yield stress increases with time at higher PCE concentrations and higher ionic strength solutions. Adsorbed PCE during resting tends to bridge the particles rather than disperse them. In addition, it was found that hydrodynamic radius of PCE increased with resting time, and depletion forces resulting from non-absorbed PCE size changes correlate well with the increased yield stress. KW - Depletion force KW - Ionic stregth KW - PCE KW - Rheology KW - Resting time PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-587193 DO - https://doi.org/10.1111/jace.19469 SN - 0002-7820 SN - 1551-2916 VL - 107 IS - 1 SP - 624 EP - 639 PB - Wiley-Blackwell CY - Oxford AN - OPUS4-58719 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lu, Z. A1 - Haist, M. A1 - Ivanov, D. A1 - Jakob, C. A1 - Jansen, D. A1 - Leinitz, Sarah A1 - Link, J. A1 - Mechtcherine, V. A1 - Neubauer, J. A1 - Plank, J. A1 - Schmidt, Wolfram A1 - Schilde, C. A1 - Schröfl, C. A1 - Sowoidnich, T. A1 - Stephan, D. T1 - Characterization data of reference cement CEM I 42.5 R used for Priority Program DFG SPP 2005 “Opus Fluidum Futurum - Rheology of reactive, multiscale, multiphase construction materials” N2 - A thorough characterization of starting materials is the precondition for further research, especially for cement, which contains various phases and presents quite a complex material for fundamental scientific investigation. In the paper at hand, the characterization data of the reference cement CEM I 42.5 R used within the priority program 2005 of the German Research Foundation (DFG SPP 2005) are presented from the aspects of chemical and mineralogical compositions as well as physical and chemical properties. The data were collected based on tests conducted by nine research groups involved in this cooperative program. For all data received, the mean values and the corresponding errors were calculated. The results shall be used for the ongoing research within the priority program. KW - Portland cement KW - Characterization KW - DFG SPP 2005 PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-500849 DO - https://doi.org/10.1016/j.dib.2019.104699 SN - 2352-3409 VL - 27 SP - 104699 PB - Elsevier Inc. AN - OPUS4-50084 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bühler, M. M. A1 - Hollenbach, P. A1 - Michalski, A. A1 - Meyer, S. A1 - Birle, E. A1 - Off, R. A1 - Lang, Ch. A1 - Schmidt, Wolfram A1 - Cudmani, R. A1 - Fritz, O. A1 - Baltes, G. A1 - Kortmann, G. T1 - The Industrialisation of Sustainable Construction: A Transdisciplinary Approach to the Large-Scale Introduction of Compacted Mineral Mixtures (CMMs) into Building Construction N2 - Abstract: Increasing demand for sustainable, resilient, and low-carbon construction materials has highlighted the potential of Compacted Mineral Mixtures (CMMs), which are formulated from various soil types (sand, silt, clay) and recycled mineral waste. This paper presents a comprehensive inter- and transdisciplinary research concept that aims to industrialise and scale up the adoption of CMM-based construction materials and methods, thereby accelerating the construction industry’s systemic transition towards carbon neutrality. By drawing upon the latest advances in soil mechanics, rheology, and automation, we propose the development of a robust material properties database to inform the design and application of CMM-based materials, taking into account their complex, time-dependent behaviour. Advanced soil mechanical tests would be utilised to ensure optimal performance under various loading and ageing conditions. This research has also recognised the importance of context-specific strategies for CMM adoption. We have explored the implications and limitations of implementing the proposed framework in developing countries, particularly where resources may be constrained. We aim to shed light on socio-economic and regulatory aspects that could influence the adoption of these sustainable construction methods. The proposed concept explores how the automated production of CMM-based wall elements can become a fast, competitive, emission-free, and recyclable alternative to traditional masonry and concrete construction techniques. We advocate for the integration of open-source digital platform technologies to enhance data accessibility, processing, and knowledge acquisition; to boost confidence in CMM-based technologies; and to catalyse their widespread adoption. We believe that the transformative potential of this research necessitates a blend of basic and applied investigation using a comprehensive, holistic, and transfer-oriented methodology. Thus, this paper serves to highlight the viability and multiple benefits of CMMs in construction, emphasising their pivotal role in advancing sustainable development and resilience in the built environment. KW - Decarbonisation KW - Circular economy KW - Recycled materials KW - Demolition wastes KW - Low-carbon construction KW - Building with earth KW - Compressed earth KW - Rammed earth KW - Sustainable construction PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-583260 DO - https://doi.org/10.3390/su151310677 VL - 15 IS - 13 SP - 1 EP - 25 PB - MDPI AN - OPUS4-58326 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Munsch, Sarah Mandy A1 - Schmidt, Wolfram A1 - Lorenzoni, Renata A1 - Telong, Melissa A1 - Grobla, Lili A1 - Lauinger, Robert A1 - Kruschwitz, Sabine T1 - Investigation of the hydration of clinker‑reduced cementitious binders by 1H NMR relaxometry N2 - In this paper, we demonstrate the value of 1 H NMR relaxometry for studying the hydration of clinker-reduced, climate-friendly cementitious binders. Our study includes white cement (WC), ordinary Portland cement (OPC), and samples incorporating reactive agro-waste based ashes and non-reactive biochars as supplementary cementitous materials (SCM). NMR measurements were performed over a period of up to 120 h during hydration with an echo time of 50 μ s and a relatively large sample size of 20 mL. The results were compared to heat flow calorimetry (HFC) data, and a detailed comparison with literature data was performed for pure OPC and WC. The results show that time-resolved NMR measurements, especially the analysis of individual NMR signal components assigned to defined 1 H reservoirs, are effective for studying hydration processes. They offer insights into the evolution of the microstrucure and specific chemical phases. NMR provides valuable information and serves as a good complement to HFC. The comparison with data obtained with shorter echo times (40 μs or around 15–45 μs with solid echo sequence) on much smaller samples showed almost identical developments with respect to the T2 distributions. For the SCM samples, NMR results indicated partially accelerated hydration processes compared to classical OPC hydration. One SCM sample acted as a highly reactive pozzolan, showing a similar hydration process to OPC with the strongest effect observed when superplasticizer was added. Adding biochar delayed C-S-H gel pore formation but significantly increased capillary pores and even free water, likely due to the sponge-like structure. KW - Nuclear magnetic resonance relaxometry KW - Heat flow calorimetry KW - Cement KW - Hydration KW - Clinker reduction KW - Carbon emission KW - Kinetics PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630284 DO - https://doi.org/10.1617/s11527-025-02632-x SN - 1871-6873 VL - 58 IS - 137 SP - 1 EP - 23 PB - Springer Nature AN - OPUS4-63028 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Leinitz, Sarah A1 - Schmidt, Wolfram A1 - Kühne, Hans-Carsten T1 - Assessment of rheological effects in the binder on the rheology of mortar and concrete N2 - In the last years flowable concrete has become increasingly important in applications such as, for systems with highly reinforced concrete with a complicated formwork, or sprayed concrete and 3D-printing of concrete. For all these applications it is necessary to have tailored rheological properties. Rheology can be described by values of yield stress and plastic viscosity, which can be determined for example by evaluation of rheometer measurements. But for different materials various rheometers with different geometries and stirrers are being used. To see the effects from paste in concrete, it is necessary to investigate mixes of paste, mortar and concrete, stepwise. But currently there exists no device, which is calibrated for these different systems at once. Due to this fact, conventional tests such as V-funnel efflux-time and flow diameter were determined, as well as rheometer data in different cell sizes and geometries. In this study the assessment of rheological effects in the binder on the rheology of mortar and concrete was investigated by using combination of two rheometers. T2 - Rheologische Messungen an Baustoffen 2018, 27. Workshop und Kolloquium CY - Regensburg, Germany DA - 07.03.2018 KW - Rheology KW - Cement KW - Mortar KW - Upscaling KW - Superplasticizer PY - 2018 SN - 978-3-7469-1878-5 VL - 27 SP - 109 EP - 111 PB - tredition GmbH AN - OPUS4-44444 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmidt, Wolfram ED - Schmidt, Wolfram T1 - Engineering skill requirements to cope with the local and global challenges of the future N2 - In the 21st century, adequate habitat and functioning infrastructure are critical for global societal and economic stability. In addition, growing urbanisation and environmental pollution cause challenges to societies. With increasing velocity, humanity faces that the current way of living is not sustainable. Thus, habitat,infrastructure, urbanisation, environment and sustainability are definitively among the most striking challenges of the 21st century. By consulting, planning, building, maintaining, exploiting and processing of global resources, civil engineers contribute significantly to the existence of these challenges. This is a high responsibility, but due to the heavy involvement, together with adjacent disciplines such as architecture, geosciences, chemistry, physics, environmental sciences and economics, civil engineers also hold the key to mitigate these challenges and provide a brighter global future. Solutions towards greener, more sustainable and economically viable materials do exist, and there is ongoing research on how greener technologies can contribute to better livelihood and economic growth, but their level of implementation is limited, a major reason for which is that these approaches require more fundamental understanding rather than standard application. T2 - ISEE Africa - Innovation, Science, Engineering, Education CY - Nairobi, Kenya DA - 30.01.2019 KW - Civil Engineering KW - Education KW - Sustainability KW - Materials KW - Sciences PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-484895 UR - http://isee-africa.com/wp-content/uploads/2019/07/Innovation-Science-Engineering-Education_High-Quality.pdf SN - 978-3-9818564-2-2 SP - 16 EP - 19 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-48489 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mendive Tapia, Eduardo A1 - Patrick, Christopher E A1 - Hickel, Tilmann A1 - Neugebauer, Jörg A1 - Staunton, Julie B T1 - Quantification of electronic and magnetoelastic mechanisms of first-order magnetic phase transitions from first principles: application to caloric effects in La(FexSi1-x)(13) N2 - La(FexSi1−x)13 and derived quaternary compounds are well-known for their giant, tunable, magneto- and barocaloric responses around a first-order paramagnetic-ferromagnetic transition near room temperature with low hysteresis. Remarkably, such a transition shows a large spontaneous volume change together with itinerant electron metamagnetic features. While magnetovolume effects are well-established mechanisms driving first-order transitions, purely electronic sources have a long, subtle history and remain poorly understood. Here we apply a disordered local moment picture to quantify electronic and magnetoelastic effects at finite temperature in La(FexSi1−x)13 from first-principles. We obtain results in very good agreement with experiment and demonstrate that the magnetoelastic coupling, rather than purely electronic mechanisms, drives the first-order character and causes at the same time a huge electronic entropy contribution to the caloric response. KW - Caloric effects KW - Ab initio thermodynamics KW - Magnetoeleastic couplin PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-587882 DO - https://doi.org/10.1088/2515-7655/acd027 SN - 2515-7655 VL - 5 IS - 3 SP - 1 EP - 16 PB - IOP Publishing AN - OPUS4-58788 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Riechers, Birte A1 - Das, Amlan A1 - Dufresne, Eric A1 - Derlet, Peter M. A1 - Maaß, Robert T1 - Intermittent cluster dynamics and temporal fractional diffusion in a bulk metallic glass N2 - Glassy solids evolve towards lower-energy structural states by physical aging. This can be characterized by structural relaxation times, the assessment of which is essential for understanding the glass’ time-dependent property changes. Conducted over short times, a continuous increase of relaxation times with time is seen, suggesting a time-dependent dissipative transport mechanism. By focusing on micro-structural rearrangements at the atomic-scale, we demonstrate the emergence of sub-diffusive anomalous transport and therefore temporal fractional diffusion in a metallic glass, which we track via coherent x-ray scattering conducted over more than 300,000 s. At the longest probed decorrelation times, a transition from classical stretched exponential to a power-law behavior occurs, which in concert with atomistic simulations reveals collective and intermittent atomic motion. Our observations give a physical basis for classical stretched exponential relaxation behavior, uncover a new power-law governed collective transport regime for metallic glasses at long and practically relevant time-scales, and demonstrate a rich and highly non-monotonous aging response in a glassy solid, thereby challenging the common framework of homogeneous aging and atomic scale diffusion. KW - Glassy solids KW - Fractional diffusion KW - Coherent x-ray scattering PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-608015 DO - https://doi.org/10.1038/s41467-024-50758-3 VL - 15 IS - 1 SP - 1 EP - 9 PB - Springer Science and Business Media LLC AN - OPUS4-60801 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wang, Zengquan A1 - Riechers, Birte A1 - Derlet, Peter M. A1 - Maaß, Robert T1 - Atomic cluster dynamics causes intermittent aging of metallic glasses N2 - In the past two decades, numerous relaxation or physical aging experiments of metallic glasses have revealed signatures of intermittent atomic-scale processes. Revealed via intensity cross-correlations from coherent scattering using X-ray photon correlation spectroscopy (XPCS), the observed abrupt changes in the time-domain of atomic motion does not fit the picture of gradual slowing down of relaxation times and their origin continues to remain unclear. Using a binary Lennard-Jones model glass subjected to microsecond-long isotherms, we show here that temporally and spatially heterogeneous atomic-cluster activity at different length-scales drive the emergence of highly non-monotonous intensity cross-correlations. The simulated XPCS experiments reveal a variety of time-dependent intensity-cross correlations that, depending on both the structural evolution and the 𝑞-space sampling, give detailed insights into the possible structural origins of intermittent aging measured with XPCS. KW - Metallic glasses KW - Aging KW - Molecular dynamics KW - XPCS PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-595415 DO - https://doi.org/10.1016/j.actamat.2024.119730 SN - 1359-6454 VL - 267 SP - 1 EP - 9 PB - Elsevier B.V. CY - Amsterdam, Niederlande AN - OPUS4-59541 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fantin, Andrea A1 - Manzoni, Anna Maria A1 - Springer, H. A1 - Darvishi Kamachali, Reza A1 - Maaß, Robert T1 - Local lattice distortions and chemical short-range order in MoNbTaW N2 - Extended X-ray absorption fine structure (EXAFS) conducted on an equiatomic MoNbTaW bcc medium-entropy alloy that was annealed at 2273 K reveals unexpectedly small 1st and 2nd shell element-specific lattice distortions. An experimental size-mismatch parameter, δexp, is determined to be ca. 50% lower than the corresponding calculated value. Around W, short-range order (SRO) preferring 4d elements in the 1st and 2nd shells persists. A Nb-W ordering is found, which is reminiscent of ordering emerging at lower temperatures in the B2(Mo,W;Ta,Nb)- and B32(Nb,W)-phases. With high-temperature ordering preferences in fcc also foreshadowing low-temperature phase, these findings suggest a general feature of high-temperature SRO. KW - High Entropy Alloys KW - Short-range order KW - Lattice distortions KW - EXAFS PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-598164 DO - https://doi.org/10.1080/21663831.2024.2326014 SN - 2166-3831 VL - 12 IS - 5 SP - 346 EP - 354 PB - Taylor & Francis AN - OPUS4-59816 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tehranchi, Ali A1 - Chakraborty, Poulami A1 - López Freixes, Martí A1 - McEniry, Eunan J. A1 - Gault, Baptiste A1 - Hickel, Tilmann A1 - Neugebauer, Jörg T1 - Tailoring negative pressure by crystal defects: Microcrack induced hydride formation in Al alloys N2 - Climate change motivates the search for non-carbon-emitting energy generation and storage solutions. Metal hydrides show promising characteristics for this purpose. They can be further stabilized by tailoring the negative pressure of microstructural and structural defects. Using systematic ab initio and atomistic simulations, we demonstrate that an enhancement in the formation of hydrides at the negatively pressurized tip region of the microcrack is feasible by increasing the mechanical tensile load on the specimen. The theoretical predictions have been used to reassess and interpret atom probe tomography experiments for a high-strength 7XXX-aluminium alloy that show a substantial enhancement of hydrogen concentration at structural defects near a stress-corrosion crack tip. These results contain important implications for enhancing the capability of metals as H-storage materials. KW - Physics and Astronomy (miscellaneous) KW - Hydrogen storage KW - Ab initio Simulation KW - Microcracks PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-587878 DO - https://doi.org/10.1103/PhysRevMaterials.7.105401 SN - 2475-9953 VL - 7 IS - 10 SP - 105401-1 EP - 105401-12 PB - American Physical Society (APS) AN - OPUS4-58787 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Aristia, Gabriela T1 - Polyaniline/Silicon Dioxide Composite-Based Coating for Corrosion Protection in Geothermal Systems N2 - Geothermal energy is one of the cleanest renewable alternatives to reduce the dependency on fossil fuel [1, 2]. Despite its promising future, its implementation faces various challenges, one of them being corrosion processes. To implement this energy, hot fluids are pumped from a geothermal well. These hot fluids originate from deep within the earth, so consist of different ionic species and gases in a wide range of temperatures, which lead to their corrosive nature. In terms of geothermal energy resources, Indonesia is at the forefront, with the highest preserved geothermal energy in the world of about 29 GWe and 312 potential geothermal locations [3]. Geothermal wells in Sibayak (North Sumatera), Indonesia, belong to young stratovolcanoes and have operating temperatures varying from 36 °C at the near ground surface to 310 °C at the bottom of the well, which is liquid-dominated with acidic and saline properties [4, 5]. Therefore, this geothermal fluid creates an aggressive environment that is conducive to corrosion of the powerplant infrastructure. Parts of the geothermal powerplant infrastructure, such as pipelines and heat exchangers, are commonly made of metals, e.g. carbon steel and stainless steel. Consequently, they may undergo corrosion and scaling when exposed to the geothermal fluid, especially for carbon steel. To ensure the safety and longevity of a geothermal powerplant, the infrastructure is constructed of expensive corrosion resistant alloys [6–10], e.g., titanium and Ni-Cr based alloys, or carbon steel which needs to be protected by coatings or inhibitors. To address the corrosion of carbon steel in the geothermal environment, artificial geothermal water was used to simulate a geothermal well in Sibayak, Indonesia, with pH 4 and a saline composition of 1,500 mg/l Cl-, 20 mg/l SO42-, 15 mg/l HCO3-, 200 mg/l Ca2+, 250 mg/l K+, and 600 mg/l Na+. Carbon steel underwent the most severe corrosion at 150°C in an oxygen-containing solution with a corrosion rate of 0.34 mm/year, which is approximately ten times higher than that in the absence of dissolved oxygen. In all conditions, pitting corrosion was observed, which necessitate a protection strategy on carbon steel. In order to promote a cost effective and locally available option, this work focused on an easily applicable coating which utilized local resources. Toward developing such protective coating based on the locally available resources in Indonesia which can yield good corrosion resistance and thermal stability in geothermal environment, two additional components, i.e. polyaniline (PANI) and silicon dioxide, were used to modify an alkyd-based commercial coating. The selection of the alkyd-based coating as a matrix focused on the industrial convenience basis, where the coating application procedure should be simple and easy to apply within reasonable costs. The alkyd-based coating underwent severe blistering when exposed to the artificial geothermal water at 70 and 150°C due to the reaction between CaCO3 (as one of its components) and the artificial geothermal water, as well as a possible alkyd hydrolysis in the initial stage of exposure. In the oxygen-free solution, the degradation was controlled by chemical and thermal reactions, whereas in the aerated condition, oxidization at the coating surface further accelerated polymer degradation. PANI was chosen as one of the anticorrosion pigments which was widely developed over the past decades. To investigate the interaction between PANI and the artificial geothermal water, PANI film was electrochemically deposited on the carbon steel surface and exposed to the artificial geothermal water. Electrochemically synthesized oxalate-doped PANI was protective against corrosion of carbon steel in artificial geothermal water at room temperature. The mechanism involved an exchange of electroactive species within the coating layer, as confirmed by electrochemical impedance spectra. Interaction of ionic species, such as Cl-, Na+, Ca2+ from the artificial geothermal water, with the outer layer of PANI is suggested both at 25°C and 150°C, based on the EDX spectra of the coating surface after exposure to the artificial geothermal water. Thus, the protection mechanism of PANI is not solely based on the physical barrier layer properties, but rather associated with the redox mediated properties of PANI, which selectively allow ionic species intrusion from the electrolyte into the PANI layer. Although PANI is a promising candidate as an anticorrosion coating, its morphological characterization reveals that electrochemically deposited PANI is not stable for an application at 150°C. Therefore, another approach was used to promote better protective behavior of PANI by dispersing chemically synthesized PANI in the alkyd-based coating. To enhance the thermal stability of the coating, silicon dioxide (SiO2) was added, which was able to prolong the sustainability of coated metals until 28 days compared to the unmodified alkyd-based coating, which underwent a change in color to brown/orange only within 7 days of exposure. This improvement might be associated with the role of SiO2 to proportionate the thermal expansion coefficient of the coating system to be compatible with that of carbon steel. Although the coating is thermally enhanced, the electrolyte might still intrude through the coating resulting in the change of coating color after 28 days of exposure in the artificial geothermal water. When PANI was added, the coating system provided an active corrosion protection on the carbon steel surface. The chemical and morphological characterization of the PANI-alkyd and SiO2-alkyd coating system showed that coatings were improved, and no blisters were observed, albeit the degradation continued. Based on the results of exposure tests, the combined coating system was further investigated. The combinational coating of PANI/SiO2-alkyd was used with 2 wt% of PANI and 15 wt% of SiO2. Electrochemical tests indicated cathodic protection at 150°C, as the Ecorr of PANI/SiO2 remained approximately 400 mV lower than the carbon steel potential. The impedance spectra of the combinational coating of PANI/SiO2 showed a continuous decrease in the absolute impedance value over time. A significant decrease was observed within one day of exposure, followed by a slow gradual decrease, which might be associated with water absorption in the coating. FTIR spectra revealed that several peaks associated with the organic portion of the coatings were reduced after the specimens were exposed for 6 months. However, the absorption peaks related to the inorganic portion of the coatings remained stable until 6 months. Morphological characterization of the combinational coating of PANI/SiO2 showed that there were no blisters or significant discoloration of coatings after long-term exposure for 6 months in artificial geothermal water at 150°C, indicating that the chemical degradation does not significantly affect the functionality of the coating. This clearly shows the durability of PANI/SiO2 coating in the geothermal condition, suggesting that this coating can be used for such geothermal application. However, further testing of this coating should be conducted in a real geothermal environment on-site to ensure safety and viability. KW - Geothermal KW - Corrosion KW - Coating KW - Polyaniline KW - Electrochemical impedance spectroscopy PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:188-refubium-26704-6 UR - https://refubium.fu-berlin.de/handle/fub188/26704 DO - https://doi.org/10.17169/refubium-26461 SP - 1 EP - 175 CY - Berlin AN - OPUS4-51281 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Weltschev, Margit A1 - Bäßler, Ralph T1 - Der Duplex-Stahl X2CrNiN23-4 (1.4362) – eine Alternative als Tankwandungswerkstoff für Behälter zum Transport von Gefahrgütern N2 - In der Bundesrepublik Deutschland ist die „BAM-Liste - Anforderungen an Tanks für die Beförderung gefährlicher Güter” die Grundlage für die stoffbezogenen Baumusterzulassungen für Tankcontainer und ortsbewegliche Tanks zur Beförderung gefährlicher Güter durch die BAM Bundesanstalt für Materialforschung und -prüfung. Beständigkeitsbewertungen sowohl von ausgewählten metallischen Werkstoffgruppen als auch von polymeren Dichtungs- und Beschichtungswerkstoffen unter dem Einfluss von Gefahrgütern und wassergefährdenden Stoffen sind in der BAM-Liste enthalten. Sofern nicht anders angegeben, gelten die Werkstoffbeständigkeitsbewertungen für Betriebstemperaturen bis max. 50 °C und für handelsüblich technisch reine Stoffe. Entsprechend den gültigen Gefahrgutverordnungen für den Transport von Gefahrgütern auf der Straße, derSchiene und zur See wird eine innere Besichtigung der Tanks nach einer vorgegebenen Prüffrist der Tanks gefordert. Für die Dauer der Prüfintervalle ist die Werkstoffbeständigkeit zu gewährleisten. Unter den über 7000 in der BAM-Liste enthaltenen Stoffen ist ein großer Anteil von Gefahrgütern und wassergefährdenden Stoffen mit hohem Transportaufkommen enthalten, die nicht korrosiv auf die meisten metallischen Werkstoffe wirken und somit bestehen keine Unterschiede in der Bewertung der Beständigkeit zwischen den häufig im Tankbau eingesetzten austenitischen CrNi- oder CrNiMo-Stählen 1.4401 (X5CrNiMo17-12-2), 1.4404 (X2CrNiMo17-12-2) und 1.4571 (X6CrNiMoTi17-12-2) und dem Duplexstahl 1.4362 (X2CrNiN23-4, UNS S 32304). Es gibt nur eine sehr geringe Anzahl von Ergebnissen von Korrosionsversuchen mit diesem Werkstoff unter dem Einfluss von korrosiven Gefahrgütern. Zur Gewinnung von Korrosionsdaten wurden in Absprache mit dem Auftraggeber relevante Stoffe aus der BAMListe ausgewählt, in denen die im Transporttankbau gebräuchlichen CrNiMo-Werkstoffe unter Berücksichtigung stoffspezifischer und betrieblicher Auflagen einsetzbar sind. Die Korrosionstests sollen zeigen, inwieweit der betrachtete Duplexstahl in Analogie zu den austenitischen CrNiMo-Stählen bewertet werden kann. Aus den Versuchsergebnissen kann die Schlussfolgerung gezogen werden, dass der untersuchte Duplexstahl in alkalischen Medien eine Alternative zu austenitischen Stählen für den Transport von Gefahrgütern darstellt. Aufgrund des verringerten Legierungsgehaltes, insbesondere an Nickel (3,7 %) und Molybdän (0,15 %), wurde eine geringere Korrosionsbeständigkeit des untersuchten Duplexstahls 1.4362 im Vergleich zu den austenitischen CrNiMo-Stählen, insbesondere in „sauren“ Medien beobachtet. Die Beständigkeitsbewertungen dieses Werkstoffes werden in der 10. Auflage der BAM-Liste veröffentlicht und dem interessierten Anwenderkreis auch in Form von Beständigkeitslisten zur Verfügung gestellt. T3 - BAM Forschungsberichtreihe - 287 PY - 2009 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1640 SN - 978-3-9812910-3-2 SN - 0938-5533 VL - 287 SP - 1 EP - 71 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-164 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hoffmann, M. A1 - Schubert, Nils A1 - Günster, Jens A1 - Stawarczyk, B. A1 - Zocca, Andrea T1 - Additive manufacturing of glass-ceramic dental restorations by layerwise slurry deposition (LSD-print) N2 - This study is dedicated to the additive manufacturing of a feldspar glass-ceramic for dental applications by LSD-print (layerwise slurry deposition) technology, a variation of binder jetting using water-based ceramic slurries as feedstock. This technology was investigated for the manufacturing of single tooth restoration demonstrators with good aesthetic properties, and to compare the additively manufactured material with a commercial reference. Model restorations with > 99 % relative density were processed with a debinding and firing cycle of 45 min, however the whole process chain accounts for up to 30 hours. Significant differences between LSD-printed and reference materials were found for fracture strength, fracture toughness and Martens parameters. Printing orientation affected shrinkage and fracture strength, but not fracture toughness and Martens parameters. Nevertheless, the results suggest that the LSD-print technology processing the developed slurry is a promising option for manufacturing dental restorations meeting class 1a requirements according to DIN EN ISO 6871:2019–01. KW - Additive Manufacturing KW - 3D-printing KW - LSD-print KW - Dental ceramics KW - Glass-ceramic KW - Debinding KW - Firing KW - Sinter-crystallization PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-624768 DO - https://doi.org/10.1016/j.jeurceramsoc.2025.117235 VL - 45 IS - 7 SP - 1 EP - 13 PB - Elsevier Ltd. AN - OPUS4-62476 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hlavacek, Petr A1 - Gluth, Gregor A1 - Lüchtenborg, Jörg A1 - Sturm, Patrick A1 - Mühler, T. A1 - Kühne, Hans-Carsten A1 - Günster, Jens T1 - A Novel Approach to Additive Manufacturing of Alkali-activated Materials: Laser-induced Slip Casting (LIS) of Lithium Aluminate/Silica Slurries N2 - Additive manufacturing of alkali-activated materials currently attracts a lot of attention, because of the possibility to produce customized high-performance elements for a range of applications, potentially being more resource-efficient than conventionally produced parts. Here, we describe a new additive manufacturing process for alkali-activated materials that is based on selective laser-heating of lithium aluminate/microsilica slurries. The new process-material combination allows to manufacture elements with complex geometries at high building rates and high accuracy. The process is versatile and transferrable to structures of sizes differing by orders of magnitude. The mechanical strength of the obtained materials was in the range of values reported for conventional metakaolin-based geopolymers, and superior to what has been hitherto reported for alkali-activated materials produced by additive manufacturing. This mechanical performance was obtained despite the fact that the degree of reaction of the lithium aluminate and the microsilica was low, suggesting that significant reactions took place only at the surface of the microsilica particles. KW - Laser-induced slip casting KW - Alkali-activated materials KW - Additive manufacturing PY - 2019 DO - https://doi.org/10.29272/cmt.2018.0011 SN - 2612-4882 VL - 1 IS - 2 SP - 138 EP - 144 PB - Techna Group AN - OPUS4-49142 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Karl, D. A1 - Duminy, T. A1 - Lima, P. A1 - Kamutzki, F. A1 - Gili, A. A1 - Zocca, Andrea A1 - Günster, Jens A1 - Gurlo, A. T1 - Clay in situ resource utilization with Mars global simulant slurries for additive manufacturing and traditional shaping of unfired green bodies N2 - The wet processing of regolith simulant for clay in situ resource utilization (ISRU) on Mars is presented. The two raw materials from the Mars global simulant family, one without clay (MGS-1) and one with clay - sodium montmorillonite smectite - (MGS-1C) were milled and mixed to produce a simulant with small particle size and reduced clay content (MGS-1C/8). All three simulants and the pure clay raw material were extensively characterized using XRF, synchrotron XRD, gas adsorption and gas pycnometry methods. In a straightforward processing approach, MGS-1C/8 was mixed with water and different dispersant approaches were investigated, all of which gave stable slurries. Particle size distribution, rheology, ion concentration, pH and electrical conductivity of these slurries were characterized. The slurry systems can easily be adapted to fit all typical ceramic shaping routes and here parts of varying complexity from slip casting, throwing on a potter's wheel and additive manufacturing, including material extrusion (robocasting) and binder jetting (powder bed 3D printing) were produced. The unique properties of the sodium montmorillonite clay, which is readily accessible in conjunction with magnesium sulfate on the Martian surface, acted as a natural nanosized binder and produced high strength green bodies (unfired ceramic body) with compressive strength from 3.3 to 7.5 MPa. The most elaborate additive manufacturing technique layerwise slurry deposition (LSD) produced water-resistant green bodies with a compressive strength of 30.8 ± 2.5 MPa by employing a polymeric binder, which is similar or higher than the strength of standard concrete. The unfired green bodies show sufficient strength to be used for remote Habitat building on Mars using additive manufacturing without humans being present. KW - Mars KW - Smectite KW - Clay ISRU KW - MGS-1 regolith simulant KW - 3D printing KW - Additive manufacturing PY - 2020 DO - https://doi.org/10.1016/j.actaastro.2020.04.064 VL - 174 SP - 241 EP - 253 PB - Elsevier Ltd. AN - OPUS4-50870 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Günster, Jens T1 - Research and carrier in governmental research institute in Japan and Germany N2 - Being invited to Japan in 1996 as a Humboldt/STA was on of the most exciting things in my life. Not that it is on an absolute scale the most exciting thing still, but at that time, just after finalizing my PhD and thinking what is coming next, it was. KW - Networking PY - 2022 DO - https://doi.org/10.11470/oubutsu.91.2_115 SN - 0369-8009 VL - 91 IS - 2 SP - 115 EP - 117 PB - Gakkai CY - Tōkyō AN - OPUS4-54462 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Nickellegierungen für die Solarthermie N2 - Die Solarindustrie bietet Nickellegierungen breite Anwendungsfelder. Aufgrund ihrer hohen insbesondere Lochkorrosionsbeständigkeit sind sie für Wärmeübertrager, Rohrleitungen und Tanks für Salzschmelzen, Kamine usw. geeignete Konstruktionswerkstoffe. Erfahrungen aus dem Kraftwerksbetrieb sind für bestimmte Bereiche (Wasserdampf, Heißluft) nutzbar. Neu entwickelte Wärmeträgersubstanzen stellen die neue Herausforderung für die Konstruktionswerkstoffe dar. Al-haltige Ni-Legierungen zeigen derzeit ein großes Potential für diese Anwendungsfelder. T2 - Workshop: Nickellegierungen für die Industrie der Zukunft - Anforderungen und Lösungen CY - Essen, Germany DA - 15.06.2016 KW - Ni-Legierung KW - Solarthermie KW - Beständigkeit KW - Korrosion PY - 2016 AN - OPUS4-36992 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Le, Quynh Hoa T1 - Electrochemical study on wellbore constellations for CO2 injection N2 - Carbon Capture and Storage (CCS) is identified as an excellent technology to reach the target of CO2 reduction. However, the safety issue and cost effectiveness hinder the future of CCS. For the reliability and safety issues of injection wells the corrosion resistance of the materials used needs to be determined. In this study, representative low cost materials including carbon steel 1.8977 and low alloyed steel 1.7225 were embedded in cement to mimic the realistic casing-cement interface. Electrochemical studies were carried out using these metal-cement specimens in comparison with those made of metal only in CO2 saturated synthetic aquifer fluid, at 333 K, to reveal the effect of cement on the steel performance. The results showed the protective effect of cement on the performance of pipeline metals during polarisation process. However, the corrosion current density was high in all cases, with and without cement, indicating that the corrosion resistance of these materials is low. This conclusion was supported by the surface analysis of the polarized specimens, which revealed both homogenous and pitting corrosions. Furthermore, to reveal the possible protective performance of FeCO3, the pipeline steels were pre-carbonated and then tested in the same condition as freshly polished specimens. T2 - EUROCORR 2018 CY - Krakow, Poland DA - 09.09.2018 KW - CCUS KW - Supercritical/dense phase CO2 KW - Carbon steels KW - Martensitic steel KW - Superaustenite steel KW - Injection KW - Impurities PY - 2018 AN - OPUS4-46279 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Özcan Sandikcioglu, Özlem T1 - DELTA - Investigation of corrosion and microbially influenced corrosion processes by means of X-Ray absorption spectroscopy N2 - Alloys relevant for corrosion research are inherently complex in chemical composition and microstructure. Their local surface chemistry differs significantly from the bulk composition and their surfaces are subjected to ever changing environmental conditions. Thus, a thorough understanding of the mechanisms leading to material degradation and failure requires a detailed characterisation of the initial and final states as well as an adequate monitoring of the relevant properties as a function of time. Moreover, corrosion products tend to oxidize in contact with the atmosphere. Microbially influenced corrosion (MIC) poses a particular challenge regarding the experimental methods that can be used for the investigations. The use of highly sensitive methods of ultra-high vacuum surface analysis requires the removal of the biofilm, which leads to significant changes in the interfacial chemistry. In recent projects we applied X-ray absorption near edge spectroscopy (XANES) to investigate mechanisms of aqueous corrosion, high temperature corrosion and MIC processes of stainless steel and multi-principal element alloys (MPEAs). By combining in situ XANES studies on model thin films with ex situ XANES analysis of technical samples we aimed to obtain a holistic understanding of degradation processes. In this presentation we will summarize our results on the application of XANES to corrosion and MIC research with two case studies. In the first case study, in situ and ex situ XANES were used for the investigation of aqueous and high-temperature corrosion processes of alloys from FeNiCr-Mn MPEA family to clarify the role of Mn in determining the corrosion resistance and passive film formation. Our results indicate that Mn plays a major role in suppressing Fe oxidation. In the second example we have shown by means of in situ and ex situ XANES analysis that cultivation of metal reducing bacteria (MRB) in abundance of Fe(III) ions leads to a significant increase in electrochemical activity and thus, to an accelerated corrosion of the metallic substrate. This implies that bacterial colonies released from active corrosion sites might show a preconditioning effect and pose a higher corrosion risk. T2 - eMRS 2024 Spring Meeting CY - Strasbourg, France DA - 27.05.2024 KW - Corrosion KW - XANES KW - MIC KW - Multi-principal element alloys PY - 2024 AN - OPUS4-62636 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gerrits, Ruben T1 - Genetic engineering of a black rock-inhabiting fungus shows its strengths and weaknesses  N2 - Environmental black fungi are known to inhabit anthropogenic habitats like marble monuments, solar panels, indoor walls and even washing machines. These pests are generally assumed to persist and grow in these environments due to their melanin production and oligotrophic lifestyle, respectively. We aimed to confirm these assumptions and to find methods to mitigate their substrate colonisation and deterioration by looking at their ability to produce melanin and take up iron, the latter being a general weakness of aerobes. This was done by means of selecting one species, Knufia petricola, and applying CRISPR/Cas9-mediated genome editing techniques. This showed that K. petricola produces one siderophore; deletion of its encoding gene showing no strong phenotypic effects. Deletion of the other iron uptake mechanism – reductive iron assimilation (RIA) – did however cause a strong growth deficiency at iron depleted conditions. Both together reveal that K. petricola has a weak siderophore and relies on RIA to acquire iron, reflecting a natural habitat free of competition for iron. This comes at a price: K. petricola but also other black fungi isolated from solar panels are extremely sensitive to mediocre iron chelators, offering us a mitigation strategy. Melanin, although adsorbing and reducing iron, did not have an observable effect on iron uptake. The pigment did however affect the fungal ability to withstand desiccation: pigment-deficient mutants were not able to withstand a prolonged incubation in a desiccator. This is a clear advantage in the colonisation of dry subaerial surfaces. T2 - 12th International Mycological Congress (IMC12) CY - Maastricht, Netherlands DA - 12.08.2024 KW - Iron uptake KW - Black fungi KW - Melanin PY - 2024 AN - OPUS4-62269 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Almalla, A. A1 - Özcan Sandikcioglu, Özlem A1 - Witt, Julia T1 - In Situ Atomic Force Microscopy Analysis of the Corrosion Processes at the Buried Interface of an Epoxy-like Model Organic Film and AA2024-T3 Aluminum Alloy N2 - The application of characterization methods with high spatial resolution to the analysis of buried coating/metal interfaces requires the design and use of model systems. Herein, an epoxy-like thin film is used as a model coating resembling the epoxy-based coatings and adhesives widely used in technical applications. Spin coating is used for the deposition of a 30 nm-thin bilayer (BL) composed of poly-(ethylenimine) (PEI) and poly[(o-cresyl glycidyl ether)-co-formaldehyde] (CNER). Fourier-transform infrared spectroscopy (FTIR) results confirm that the exposure of coated AA2024-T3 (AA) samples to the corrosive electrolyte solution does not cause the degradation of the polymer layer. In situ atomic force microscopy (AFM) studies are performed to monitor local corrosion processes at the buried interface of the epoxy-like film and the AA2024-T3 aluminum alloy surface in an aqueous electrolyte solution. Hydrogen evolution due to the reduction of water as the cathodic corrosion reaction leads to local blister formation. Based on the results of the complementary energy-dispersive X-ray spectroscopy (EDX) analysis performed at the same region of interest, most of the hydrogen evolved originates at the vicinity of Mg-containing intermetallic particles. KW - Scanning Kelvin probe force microscopy KW - Aluminum alloys KW - Buried interfaces KW - In situ atomic force microscopy KW - Local corrosion PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-546932 DO - https://doi.org/10.1002/adem.202101342 SN - 1438-1656 SP - 1 EP - 9 PB - Wiley VHC-Verlag AN - OPUS4-54693 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Study of Polyaniline/Silicon Dioxide based Coating on Carbon Steel in Artificial Geothermal Brine N2 - By using the available resources in Indonesia, such as silicon dioxide and marine coating base, the PANI/SiO2 modified alkyd coating was able to protect carbon steel in a deaerated artificial geothermal water. The screening of coatings shows that the modification by adding individual pigment was not sufficient to protect carbon steel even during a short-term exposure, indicated by the discoloration after only seven days of exposure. Electrochemical tests indicated that there was no significant change in the Ecorr between the coated and uncoated carbon steel at room temperature. At 150 °C, the coated carbon steel has a lower potential than that of carbon steel, indicating that the coating is protecting carbon steel cathodically or slowing down the corrosion reaction. Finally, a long-term exposure test confirmed that the PANI/SiO2 modified coating successfully protects the carbon steel in the Sibayak artificial geothermal water up to 150 °C for 6 months. T2 - World Geothermal Congress CY - Online meeting DA - 15.06.2021 KW - Coatings KW - Corrosion KW - Polyaniline KW - Sibayak KW - SiO2 KW - Geothermal PY - 2021 AN - OPUS4-52831 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wetzel, Annica A1 - von der Au, Marcus A1 - Dietrich, P. M. A1 - Radnik, Jörg A1 - Özcan Sandikcioglu, Özlem A1 - Witt, Julia T1 - The comparison of the corrosion behavior of the CrCoNi medium entropy alloy and CrMnFeCoNi high entropy alloy N2 - This work presents the determination of the corrosion characteristics of CrCoNi (medium entropy alloy) and CrMnFeCoNi (high entropy alloy) in 0.1 M NaCl and 0.1 M H2SO4. The morphology and chemical composition of the oxide layers formed on CrCoNi and CrMnFeCoNi were comparatively analyzed by scanning Kelvin probe microscopy (SKPFM) and scanning electron microscopy (SEM) and supported with chemical analysis by means of inductively coupled plasma mass spectrometry (ICP-MS) and X-Ray photoelectron spectroscopy (XPS). The analysis of the 3p core level peaks showed that the oxide layer (native and after anodic passivation) on CrCoNi consisted mainly of Cr oxides, while the oxide layer on CrMnFeCoNi was primarily composed of a mixture of Cr and Fe oxides. In addition, XPS was utilized to assess the oxide layer thicknesses. These results were compared to the thicknesses obtained by means of electrochemical impedance spectroscopy (EIS), with both approaches yielding values up to about 4 nm depending on the electrolyte and the alloy. Cyclic polarization measurements indicated superior corrosion resistance of CrCoNi in both aqueous environments compared to CrMnFeCoNi, as well as to AISI 304 stainless steel. KW - Medium entropy alloy KW - High entropy alloy KW - SKPFM KW - XPS KW - Passivation KW - Corrosion PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-559902 DO - https://doi.org/10.1016/j.apsusc.2022.154171 SN - 0169-4332 VL - 601 SP - 1 EP - 10 PB - Elsevier B.V. AN - OPUS4-55990 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Maenz, S. A1 - Brinkmann, O. A1 - Kunisch, E. A1 - Horbert, V. A1 - Gunella, F. A1 - Bischoff, S. A1 - Schubert, H. A1 - Sachse, A. A1 - Xin, L. A1 - Günster, Jens A1 - Illerhaus, Bernhard A1 - Jandt, K. D. A1 - Bossert, J. A1 - Kinne, R. W. A1 - Bungartz, M. T1 - Enhanced bone formation in sheep vertebral bodies after minimally invasive treatment with a novel, PLGA fiber-reinforced brushite cement. N2 - Injectable, brushite-forming calcium phosphate cements (CPC) show potential for bone replacement, but they exhibit low mechanical strength. This study tested a CPC reinforced with poly(l-lactide-co-glycolide) acid (PLGA) fibers in a minimally invasive, sheep lumbar vertebroplasty model. The study aimed to test the in vivo biocompatibility and osteogenic potential of a PLGA fiber-reinforced, brushite-forming CPC in a sheep large animal model. KW - µCT KW - Vertebral KW - PLGA cement PY - 2017 UR - http://www.sciencedirect.com/science/article/pii/S152994301631066X DO - https://doi.org/10.1016/j.spinee.2016.11.006 SN - 1529-9430 SN - 1878-1632 VL - 17 IS - 5 SP - 709 EP - 719 PB - Elsevier Science direct AN - OPUS4-40462 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zocca, Andrea T1 - Continuous layer deposition for the Additive Manufacturing of ceramics by Layerwise Slurry Deposition (LSD-print) N2 - Powder bed technologies are amongst the most successful Additive Manufacturing (AM) techniques. The application of these techniques to most ceramics has been difficult so far, because of the challenges related to the deposition of homogeneous powder layers when using fine powders. In this context, the "layerwise slurry deposition" (LSD) has been developed as a layer deposition method enabling the use of powder bed AM technologies also for advanced ceramic materials. The layerwise slurry deposition consists of the layer-by-layer deposition of a ceramic slurry by means of a doctor blade, in which the slurry is deposited and dried to achieve a highly packed powder. Not only very fine, submicron powders can be processed with low organics, but also the dense powder bed provides excellent support to the parts built. The LSD technology can be combined with binder jetting to develop the so-called “LSD-print” process. LSD-print combines the high-speed printing of binder jetting with the possibility of producing a variety of high-quality ceramics with properties comparable to traditional processing. The latest development of this technology shows that it is possible to print ceramic parts in a continuous process by depositing a layer onto a rotating platform, growing a powder bed following a spiral motion. The unique mechanical stability of the layers in LSD-print allows to grow a powder bed several centimeters thick without any lateral support. The continuous layer deposition allows to achieve a productivity more than 10X higher compared to the linear deposition, approaching a build volume of 1 liter/hour. T2 - 3rd Global Conference and Exhibition on Smart Additive Manufacturing, Design & Evaluation Smart MADE CY - Osaka, Japan DA - 10.04.2024 KW - Additive Manufacturing KW - Ceramic KW - Layerwise slurry deposition KW - LSD-print KW - Slurry KW - Binder jetting PY - 2024 AN - OPUS4-60055 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Günster, Jens A1 - Sänger, Johanna A1 - Pauw, Brian Richard T1 - Two-Photon-Polymerization for Ceramics Powder Processing N2 - Manipulating ceramic powder compacts and ceramic suspensions (slurries) within their volume with light requires a minimum transparency of the materials. Compared to polymers and metals, ceramic materials are unique as they offer a wide electronic band gap and thus a wide optical window of transparency. The optical window typically ranges from below 0.3 µm up to 5µm wavelength. Hence, to penetrate with laser light into the volume of a ceramic powder compound its light scattering properties need to be investigated and tailored. In the present study we introduce the physical background and material development strategies to apply two-photon-polymerization (2PP) for the additive manufacture of filigree structures within the volume of ceramic slurries. T2 - DKG Jahrestagung 2023 CY - Jena, Germany DA - 27.03.2023 KW - Additive Manufacturing KW - Transparent ceramics PY - 2023 AN - OPUS4-59880 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sun, C. A1 - Tian, X. A1 - Wang, L. A1 - Liu, Y. A1 - Wirth, Cynthia A1 - Günster, Jens A1 - Li, D. A1 - Jin, Z. T1 - Effect of particle size gradation on the performance of glass-ceramic 3D printing process N2 - Particle size gradation is regarded as an effective method for overcoming the contradicting requirements in three-dimensional printing (3DP). In present work, particle size gradation was optimized to obtain both acceptable flowability of the powder material and high-strength 3D-printed glass-ceramic products. The effect of gradation on the printing process, sintering process and performance of the 3D-printed glass-ceramic products was investigated comprehensively. The glass-ceramic powders with three size ranges were mixed in certain proportions and applied to print parts. The result showed parts printed with powder mixed by 60 wt% 45–100 µm and 40 wt% 0–25 µm particles had satisfactory density of 1.60 g/cm³ and bending strength of 13.8 MPa. The flowability decreased with an increasing proportion of fine particles. Part density was determined by the powder bulk density in the powder bed as well as the shrinkage during sintering while strength of part was found to be dependent on the sintering degree. KW - Flowability KW - Glass-ceramic KW - Particle size gradation KW - Three-dimensional printing KW - Mechanical properties PY - 2017 DO - https://doi.org/10.1016/j.ceramint.2016.09.197 SN - 0272-8842 VL - 43 IS - 1 SP - 578 EP - 584 PB - Elsevier AN - OPUS4-39783 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Colombo, P. A1 - Schmidt, J. A1 - Franchin, G. A1 - Zocca, Andrea A1 - Günster, Jens T1 - Additive manufacturing techniques for fabricating complex ceramic components from preceramic polymers N2 - Capsule summary THE MATERIALS Manufacturers can use preceramic polymers to produce ceramic components in a range of compositions using a variety of additive manufacturing technologies. Preceramic polymers even can overcome some of the problems that are intrinsic to additive manufacturing in general. THE APPLICATION Modifying the composition, molecular architecture, and molecular weight of preceramic polymers allows adaptation of these materials to specific processing requirements of individual additive manufacturing technologies. THE OPPORTUNITY Further development of new additive manufacturing technologies, in addition to improvement of existing technologies, will enable manufacturing of advanced ceramic components with enhanced mechanical characteristics and new functional properties. KW - Additive manufacturing KW - Preceramic polymers PY - 2017 VL - 96 IS - 3 SP - 16 EP - 23 AN - OPUS4-40747 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Seiffert, Franz T1 - Charakterisierung von Gesteinsbewuchs und -verwitterung durch einen Modellbiofilm N2 - Natürliche Gesteinsformationen und von Menschen aus Gesteinsmaterial erschaffene Gebäude oder Monumente werden bei genügend langer Inkubation von zahlreichen Mikroorganismen besiedelt, welche komplexe Ökosysteme bilden. Dies führt oft zu Verfärbungen der Gesteinsoberflächen durch Pigmente der Mikroorganismen. Zudem können die Organismen das Gestein angreifen und zusammen mit abiotischen Faktoren eine Auflösung herbeiführen, was von essenzieller Bedeutung für die Bildung von Böden und gleichzeitig kritisch für die Erhaltung von Kulturgütern ist. Ein profundes Verständnis der Primärbesiedlung auf Gesteinen ist eine Voraussetzung, um Prozesse der Sukzession und der Gesteinsverwitterung besser nachvollziehen und modellieren zu können. Mischkulturen, die aus dem phototrophen Cyanobakterium Nostoc punctiforme ATCC 29133 und dem mikrokolonialen Ascomycet Knufia petricola CBS 726.95 bestanden, wurden als Modell für die ersten Schritte der Gesteinsbesiedlung in Form von Biofilmen und hinsichtlich des biologischen Einflusses auf die Gesteinsverwitterung hin getestet. Dazu wurden unterschiedliche Gesteine als Substrate angeboten, unter verschiedenen Kultivierungs- und Witterungsbedingungen mit den Mischkulturen inkubiert und die sich bildenden Biofilme bzgl. ihrer Morphologie und Abundanz hin analysiert. Es zeigte sich, dass das Wachstum der Biofilme deutlich von den verwendeten Gesteinen und Witterungsbedingungen abhing und die Anordnung und Morphologie der Zellen und der aus diesen ausgeschiedenen polymeren Substanzen innerhalb der Biofilme sich je nach eingesetztem Gesteinssubstrat deutlich unterschieden. Der biologische Einfluss auf die Verwitterung von Gestein wurde in einem Durchfluss-System an einem Granit und in Batch-Kulturen an Calcit, Forsterit und Olivin getestet, indem nach Inkubation für 45-180 d in An- und Abwesenheit der Mikroorganismen die in der Flüssigphase angereicherten Elemente und die chemischen Veränderungen in der Mineralphase vergleichend gemessen wurden. Dabei zeigte sich, dass der Biofilm die Auflösung von Calcium, Natrium, Magnesium und Mangan aus Granit sowie von Magnesium aus Forsterit und Olivin verstärkte. Einzelkulturen von K. petricola und Mischkulturen führten zu verstärkter Magnesiumauflösung, Einzelkulturen von N. punctiforme zeigten die gleichen Effekte wie abiotische Kontrollen. Beide Mikroorganismen wuchsen deutlich besser in Mischkulturen, sodass ein indirekter biotischer Effekt auf die Mineralauflösung von N. punctiforme durch die Verstärkung des Wachstums von K. petricola innerhalb einer mutualistischen Gemeinschaft als plausibel erscheint. Der Mechanismus der biotisch induziert verstärkten Gesteinsverwitterung konnte aufgrund der hier vorliegenden Ergebnisse nicht eruiert werden. Die verwendeten Mischkulturen aus K. petricola und N. punctiforme konnten als nützliches Modell zur Untersuchung von Gesteinsbewuchs und –verwitterung etabliert werden. N2 - Natural rock formations and buildings or monuments constructed by mankind with rock materials are colonised by various microorganisms within complex ecosystems if incubated for sufficient periods of time. This often causes discolouration of rock surfaces by microbial pigments. Microorganisms can also attack the rocks and give rise to their decomposition in combination with abiotic factors being of essential importance for soil formation and critical to the conservation of cultural heritage. For the comprehension and modellizing of processes like succession and rock weathering, a profound understanding of primary colonisation is required. Mixed cultures consisting of the phototrophic cyanobacterium Nostoc punctiforme ATCC 29133 and the microcolonial ascomycete Knufia petricola CBS 726.95 were used as a model to study the first steps of rock colonisation by biofilms and the biotic influence on rock weathering. For that purpose different rocks were offered as substrates, incubation with mixed cultures was done under differing cultivation and atmospheric conditions and forming biofilms were analysed for their morphology and abundance. Results indicate that growth of the biofilms depended precisely on the offered rock substrates and atmospheric conditions. Arrangement and morphology of cells and their excreted polymeric substances within biofilms differed depending on the rock substrate. The biological influence on rock weathering was examined in a percolation system for granite and in batch cultures for calcite, forsterite and olivine. After incubation for 45-180 d with and without microorganisms accumulated elements within the liquid phase and chemical changes within the Mineral phase were measured comparatively. Results indicate that dissolution of calcium, sodium, magnesium and manganese from granite and magnesium from forsterite and olivine were enhanced in the presence of the biofilm. For some mineral experiments, biotic effects of mixed and single cultures were distinguished. K. petricola single cultures and mixed cultures enhanced magnesium dissolution, N. punctiforme single cultures showed effects comparable to the abiotic controls. Both microorganisms grew better within mixed cultures, suggesting an indirect biotic effect of N. punctiforme for mineral dissolution, acting as growth enhancing factor for K. petricola within mutualistic biofilms. The mechanism of biotically increased rock weathering could not be determined by the here presented results. Mixed cultures of K. petricola and N. punctiforme could be established as a useful model to study colonisation and weathering of rocks. T3 - BAM Dissertationsreihe - 135 KW - Gesteinsbewuchs KW - Mineralverwitterung KW - Granitverwitterung KW - Modellbiofilm KW - Gesteinsbiofilm PY - 2015 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-5118 VL - 135 SP - 1 EP - 191 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-511 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meyer, Lena T1 - 3-D Druck in Schwerelosigkeit – Patentanmeldung für den Bau für Werkzeug und Ersatzteilen im Weltall N2 - Präsentation der Aktivitäten an der BAM im Bereich 3-D Druck in Schwerelosigkeit. T2 - Besuch des Deutschen Patent- und Markenamtes DPMA München CY - Berlin, Germany DA - 19.07.2022 KW - Additive manufacturing KW - Microgravity KW - Patent KW - Powder KW - Additive Fertigung KW - 3D Druck KW - Schwerelosigkeit PY - 2022 AN - OPUS4-56314 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Günster, Jens T1 - Continuous layer deposition for the Additive Manufacturing of ceramics by Layerwise Slurry Deposition N2 - Powder bed technologies are among the most successful additive manufacturing (AM) techniques. The application of these techniques to most ceramics has been difficult due to the challenges associated with the deposition of homogeneous powder layers when using fine powders. In this context, layerwise slurry deposition (LSD) has been developed as a deposition method that enables the use of powder bed AM technologies for advanced ceramic materials. In layerwise slurry deposition, a ceramic slurry is deposited in layers using a doctor blade and dried to produce a highly compacted powder. Not only can very fine submicron powders with low organic content be processed, but the dense powder bed also provides excellent support for the manufactured parts. The latest development of this technology shows that it is possible to print ceramic parts in a continuous process by depositing a layer on a rotating platform on which a powder bed grows in a spiral motion. The unique mechanical stability of the layers in LSD printing makes it possible to build up a powder bed several centimeters thick without lateral support. Continuous layer deposition achieves more than 10 times the productivity of linear deposition, approaching a build volume of 1 liter per hour. T2 - International Conference on Additive Manufacturing Technology Frontiers CY - Xi’an, China DA - 11.04.2025 KW - Ceramic KW - advanced ceramics PY - 2025 AN - OPUS4-63963 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - A unique authenticator for additively manufactured parts derived from their microstructure N2 - In the field of additive manufacturing, the ability to uniquely identify and authenticate parts is crucial for certification, logistics, and anti-counterfeiting efforts. This study introduces a novel methodology that leverages the intrinsic microstructural features of additively manufactured components for their identification, authentication, and traceability. Unlike traditional tagging methods, such as embedding QR codes on the surface [1] or within the volume of parts, this approach requires no alteration to the printing process, as it utilizes naturally occurring microstructural characteristics. The proposed workflow [2] involves the analysis of 3D micro-computed tomography data to identify specific voids that meet predefined identification criteria. This method is demonstrated on a batch of 20 parts manufactured with identical process parameters, proving capable of achieving unambiguous identification and authentication. By establishing a tamper-proof link between the physical part and its digital counterpart, this methodology effectively bridges the physical and digital realms. This not only enhances the traceability of additively manufactured parts but also provides a robust tool for integrating digital materials, parts databases, and product passports with their physical counterparts. T2 - Artificial Intelligence in MSE CY - Bochum, Germany DA - 18.11.2025 KW - Authentication KW - Additive Manufacturing KW - Non-destructive testing PY - 2025 AN - OPUS4-65204 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bäßler, Ralph A1 - Aristia, Gabriela T1 - Geothermie aus dem Vulkan – sicher und wirtschaftlich N2 - Indonesien gilt aufgrund seiner vielen Vulkane als einer der Hotspots für Geothermie. Doch Salz und Hitze setzen den Geothermie‐Anlagen zu und gefährden ihre Sicherheit und Wirtschaftlichkeit. Ein Team an der BAM hat günstigen, lokal verfügbaren Baustahl jetzt so beschichtet, dass ein nachhaltiger und sicherer Betrieb der Geothermie‐Kraftwerke möglich ist ‐ auch unter Extrembedingungen. Das BAM‐Team will das Beschichtungssystem nun den Anwendern in Indonesien zur Verfügung stellen, damit es unter Realbedingungen in einem Geothermie‐Kraftwerk getestet werden kann. Der Schutz vor Korrosion ist mitentscheidend, weil sie die Lebensdauer dieser Kraftwerke bestimmt. Unsere Arbeit könnte die Effizienz der Energieproduktion mit Geothermie wesentlich verbessern. KW - Geothermie KW - Korrosion PY - 2020 DO - https://doi.org/10.1002/maco.202070086 SN - 1521-4176 SN - 0947-5117 VL - 71 IS - 8 SP - 1 EP - 2 PB - WILEY‐VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-51074 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Baesso, Ilaria A1 - Karl, D. A1 - Spitzer, Andrea A1 - Gurlo, A. A1 - Günster, Jens A1 - Zocca, Andrea T1 - Characterization of powder flow behavior for additive manufacturing N2 - The flow behavior of powders has an essential role in many industrial processes, including powder bed additive manufacturing. The characterization of the flow behavior is challenging, as different methods are available, and their suitability for an application in additive manufacturing is still controversial. In this study, six standardized methods (measurement of bulk density by ISO 60 and by ASTM B329, angle of repose by ISO 4324, discharge time by ISO 6186 and by ASTM B964-16, and Hausner Ratio by ASTM 7481 – 18), the rotating drum method (by GranuDrum) and powder rheometry (Anton Paar powder cell), were applied to five size fractions of a crushed quartz sand powder and compared. A statistical approach is proposed and discussed to correlate the obtained flowability indexes with the packing density of powder beds deposited layer-by-layer, and these correlations are compared between methods. Overall, the measurement of bulk density by ASTM B329 that showed the best correlation with the powder bed density. Advanced methods such as the rotating drum method and powder rheometry did not demonstrate particularly good correlations, however they provided complementary information which can be useful to assess the dynamic behavior of powders. KW - Powder flow KW - Flowability KW - Powder bed additive manufacturing KW - Powder rheology PY - 2021 DO - https://doi.org/10.1016/j.addma.2021.102250 SN - 2214-8604 VL - 47 SP - 1 EP - 14 PB - Elsevier CY - Amsterdam AN - OPUS4-53229 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lee, Jun-Seob A1 - Radnik, Jörg A1 - Bäßler, Ralph T1 - Passivity of alloy 31 in green-death solution N2 - The passivation behavior of alloy 31 was investigated as a function of passivation potential in a green-death solution at 40 °C. The alloy 31 surface is in a stable passive state during cyclic potentiodynamic polarization. In potentiostatic polarization of alloy 31, passive current density increases with an increase in the passivation potential. Electrochemical impedance spectroscopy (EIS) and Mott–Schottky (M–S) analysis showed that a more defective n-type semiconductive passive film forms as the potential increases. X-ray photoelectron spectroscopy (XPS) revealed that passive film consists of mainly chromium and minor iron and nickel oxides. The increase of the applied potential is considered to be a reason for the change in passive film stability. KW - Passive film KW - Steel KW - Alloy 31 KW - X-ray photoelectron spectroscopy PY - 2018 DO - https://doi.org/10.1002/maco.201709996 SN - 0947-5117 SN - 1521-4176 VL - 69 IS - 9 SP - 1218 EP - 1226 PB - Wiley-VCH CY - Weinheim AN - OPUS4-45938 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Le, Quynh Hoa A1 - Bäßler, Ralph A1 - Yevtushenko, Oleksandra A1 - Bettge, Dirk T1 - On the corrosion mechanism of CO2 transport pipeline steels caused by impurities: roles of each impure components and benchmarks N2 - Carbon Capture, Utilization and Storage (CCUS) has been proposed as a promising technology for the mitigation of CO2 emissions into the atmosphere from fossil-fuel-operated power generation plants. As the reliability and cost effectiveness of the pipeline transport network is crucial to the overall operability and resilience of the CCUS system, it is vital to realize the possible corrosion risks of the employed pipeline steels corresponding to the impurity level of the gas source. Recent studies have shown that even the high alloyed materials might be susceptible to general and/or localized corrosion by the condensates forming from the impurities such as SOx, NOx, CO, O2 and water [1]. Up to now, however, there is no regulation procedure which defines the maximum acceptable level of impurities and the combination of them for each employed pipeline steels. Herein, systematic experiment series were conducted by mixing pure CO2 gas with varying concentration of each impurity and with the varying combination of them. Each time, the mixture was then fed (1 L/min) into the reactor containing 12 specimens for 120-600 h at 5°C (to simulate the sub-level pipeline transport). The resulted condensate was collected and analyzed by ionic chromatography and atomic absorption spectroscopy to determine the chemical composition. In this study, the “worst-case scenario” gas mixture, containing 2.5 % H2O, 1.8 % O2, 1000 ppm NO2, and 220 ppm SO2 as impurities, resulted in the condensate containing H2SO4 0.114 M and HNO3 0.0184 M (pH 2.13). This “original” condensate was then re-produced to carry out exposure tests and electrochemical characterization including corrosion potentials and impedance spectroscopy in CO2 saturated condition for 7-14 days at the same temperature. The corrosion rate was also measured by mass loss method. We can conclude that, at the initial stage, HNO3 plays the dominant role in Fe dissolution process, while H2SO4 is responsible for the pit initiation followed by pitting corrosion. Future studies will be focused on the combination effect from the impurities and the exposure test under the regularly changing condensate to mimic the real CO2 pipeline system. T2 - Eurocorr 2016 CY - Montpellier, France DA - 11.09.2016 KW - Carbon capture utilization KW - CO2 KW - Pipeline transport KW - Condensation KW - Corrosion PY - 2016 SP - paper 69810, 1 EP - 2 PB - EFC CY - Montpellier AN - OPUS4-37747 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rashidi, Reza A1 - Vaerst, Olivia A1 - Riechers, Birte A1 - Rösner, Harald A1 - Wilde, Gerhard A1 - Maaß, Robert T1 - Atomic-scale strain fluctuations as an origin for elastic microstructures in metallic glasses N2 - Metallic glasses (MGs) exhibit an elastic microstructure that spans from a few to hundreds of nanometers, the origin of which continues to remain poorly understood. Here we employ four-dimensional scanning transmission electron microscopy (4D-STEM) on a Zr65Cu25Al10 (at. %) bulk MG. Mapping local diffraction patterns over representative areas also probed elastically with automated nanoindentation, two comparable correlation length scales have been identified. Specifically, local diffraction patterns are analyzed with respect to their ellipticity, revealing systematic fluctuations between positive and negative volumetric strains. A power spectrum analysis of the strain fluctuations returns a dominant length scale of the order of 100 nm, which is very much compatible with what elastic property mapping indicates. Annealing reduces the magnitude of the statistical strain fluctuations, without strongly affecting the associated fluctuation length scale. These findings demonstrate that atomic-scale strains are very likely the origin of the structurally unexpected large elastic fluctuations obtained in nanoscale contact mechanics experiments. KW - Metallic glass KW - 4D-STEM KW - Strain anisotropy KW - Nanoindentation KW - Elastic microstructure KW - Heterogeneities PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-654991 DO - https://doi.org/10.1016/j.actamat.2026.121982 SN - 1359-6454 VL - 308 SP - 1 EP - 8 PB - Elsevier Inc. AN - OPUS4-65499 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Raedel, Martina T1 - Conservation of damaged architectural aluminum elements N2 - Aluminum is an often-used building material in modern architecture. In recent years buildings from the 1950th and 1960th are increasingly subject of conservation works including the aluminum parts. Typical surface damages are signs of corrosion caused by weathering processes or scratches in the anodized layer due to extensive wear. To repair damaged aluminum surfaces, there are usually two options: smaller areas are repaired by using a touch-up pen, for larger damages it is necessary to remove the anodized layer completely. Both possibilities are disadvantageous for the objects; the touch-up pen often does not match the color together with an insufficient corrosion protection, while newly anodized layers often differ in color and gloss from the original surface. For this reason, a research project was initiated to develop a mobile method to repair anodized aluminum parts. The first step focusses on the mobile anodization process by using the electrolyte with a gel substrate. Different cathodic materials are to be tested together with appropriate cooling material. The anodized area should be isolated to protect undamaged areas. Examinations of the produced layers are conducted by using Keyence microscope, eddy current testing and ESEM analysis. Further steps are to transform the coloring and sealing process for mobile application. Color could be applied by using a brush or by spray while the sealing process could be performed with water vapor. An heatable putty knife could be used, if heating up the area will be necessary. Once the application process is developed, the anodization will be tested on samples with artificial damages, fixed in horizontal and vertical positions. The stability of the anodized surface will be examined by accelerated ageing in a climate chamber and outdoor weathering. The electrolyte (diluted sulfuric acid) was combined with a gel binder to enable a mobile application. Several thickening agents were tested concerning their conductivity and stability in acid systems. Anodization tests with different cathodic material and shapes were conducted. The temperature during anodization was controlled and adjusted if necessary. The anodized area was restricted by using either a lacquer, an adhesive or a removable silicon barrier. The fist results show the feasibility of the method on enclosed areas. The achieved thickness was measured by eddy current testing and the structure was controlled by ESEM analysis. The examinations show a connection between thickness and porosity of the anodized layers and the temperature during the application process. Next steps are testing mobile coloring and sealing methods followed by mobile anodization on artificial damaged areas. T2 - Metal 2019 CY - Neuchâtel, Switzerland DA - 02.09.2019 KW - Mobile anodisation KW - Aluminium KW - Conservation KW - Damage repair PY - 2020 UR - https://www.lulu.com/shop/claudia-chemello-and-laura-brambilla-and-edith-joseph/metal-2019-proceedings-of-the-interim-meeting-of-the-icom-cc-metals-working-group-september-2-6-2019-neuch%C3%A2tel-switzerland-ebook/ebook/product-24517161.html AN - OPUS4-51479 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lüchtenborg, Jörg A1 - Kober, D. A1 - Weber, A. P. A1 - Melcher, J. A1 - Günster, Jens T1 - Textured dense zinc oxide layers for active noise canceling windows N2 - Dense ZnO films with a strong c‐axis texture have been deposited on transparent conductive oxide glass, glass, and Si wafers, respectively, with a two‐step pressureless wet chemical method using zinc acetate dihydrate as Zn‐precursor. The crystallographic structure of the films has been studied with XRD and scanning electron microscopy. Optical measurements reveal a high transparency of the ZnO films with a thickness of up to 10 μm. This new cost‐effective route for ZnO film deposition does not require expensive sophisticated equipment and is easily upscaled. KW - ZnO PY - 2019 DO - https://doi.org/10.1111/jace.15928 SN - 0002-7820 VL - 102 IS - 3 SP - 988 EP - 996 PB - Wiley AN - OPUS4-47519 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Weltschev, Margit A1 - Bäßler, Ralph T1 - Beständigkeit von hochlegierten Sonderedelstählen und Nickelbasislegierungen als Tankwandungswerkstoffe für Behälter zum Transport von Gefahrgütern und wassergefährdenden Stoffen N2 - BAM, IKS Dresden und ThyssenKrupp VDM haben ein umfangreiches Versuchsprogramm mit geschweißten Werkstoffprüfblechen durchgeführt, um neue Erkenntnisse über das Korrosionsverhalten der Superaustenite und der Nickelbasislegierung zu gewinnen und um diese Bewertungen im Abschnitt 5 der BAM-Liste zu berücksichtigen. Das Versuchsprogramm umfasste Korrosionsbeständigkeitsbewertungen der drei höherlegierten Werkstoffe in Stoffen aus 12 Gruppen von korrosiven Gefahrgütern, wie z. B. anorganische Halogenide, organische Säurehalogenide, Halogencarbonsäuren, Chlorsilane, Chlorate, Perchlorate, Chlorite, Hypochlorite, Hydrogensulfate und Nitriersäuren. T3 - BAM Forschungsberichtreihe - 276 PY - 2006 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1754 SN - 978-3-86509-482-1 SN - 0938-5533 VL - 276 SP - 1 EP - 207 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-175 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit A1 - Pötzsch, Sina T1 - Entwicklung einer Prüfmethode zur Bewertung der Materialbeständigkeit von Bauteilen in Mitteldestillatanwendungen N2 - Für Bauteile (Komponenten) von Versorgungsanlagen für flüssige Brenn- und Kraftstoffe muss die Beständigkeit der metallenen Werkstoffe und Polymere nachgewiesen werden. Im Anwendungsfall von Heizöl mit 20 % biogenen Anteilen in Form von Rapsölfettsäuremethylester (FAME, Biodiesel) ist es für eine konservative Beurteilung des Korrosionssystems Werkstoff/Medium/Umgebung wichtig, die Alterungs­effekte des Mediums einzubeziehen. Entwicklung eines Prüfverfahrens für die Untersuchung der Beständigkeit von metallenen Werkstoffen und Polymeren in Heizöl und Heizöl-FAME-Blends, das für eine Vorauswahl der Werkstoffe und zum Nachweis der Beständigkeit im Hinblick auf die bauaufsichtlichen Zulassungsverfahren geeignet ist. Ein Schwerpunkt wird bei den metallenen Werkstoffen auf der Erprobung von Messmethoden liegen, mit denen sich in kurzer Versuchszeit ein Korrosionsangriff detektieren lässt. Metallene Werkstoffe: Weder örtliche Korrosion noch erhöhte Flächenkorrosion (Korrosionsrate:< 0,1 m/Jahr) sind bei den bisher geprüften Werkstoffen: Aluminium, C-Stahl 1.0037, austenitischer CrNi-Stahl 1.4301, Kupfer und Messing in Heizöl und B20 (Heizöl mit 20% Biodiesel) aufgetreten. Diese Werkstoffe sind in den Prüfmedien Heizöl und B20 als beständig zu bewerten. Es wurde keine signifikante Veränderung des pH-Wertes der Prüfmedien gemessen. Polymere: Massebestimmung: Die Prüfkörper der Elastomere ACM, HNBR und PUR sowie in geringerem Maße PE neigten zur Quellung in Heizöl und B20 nach 42 d und 84 d Auslagerung; für PA 6, POM und PVC wurde keine Masseänderung gemessen. Die Masseänderung der Prüfkörper in Heizöl und B20 ist mit Ausnahme von PUR vergleichbar. Bei PE traten Verfärbungen durch die Brennstoffe auf. Zugeigenschaften: ACM, HNBR, PE und PVC sind in Heizöl und B20 beständig, da die Änderung der Zugfestigkeit und der Reißdehnung < 15 % beträgt. PA und POM sind bedingt beständig, da die Änderung der Zugfestigkeit und der Reißdehnung < 30% beträgt. T2 - DGMK-Projekttreffen CY - Rostock, Germany DA - 28.03.2019 KW - Beständigkeitsbewertung KW - Metallene Werkstoffe KW - Polymere KW - Heizöl KW - Heizöl-FAME-Blends PY - 2019 AN - OPUS4-47841 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Torge, Manfred A1 - Feldmann, Ines A1 - Knabe, Nicole A1 - Toepel, J. T1 - Organic surface coatings on medieval stained glass and microbiological investigation N2 - Mediaeval stained glass has been treated with Polymethylmetacrylate coatings by Kwiatkowski in Poland during the 1950th. Such treated panels were found in the Johannis Church of Toruń (without protective glazing), in the Cathedral of Włocławek (behind a protective glazing), and on glass kept in exhibition cases in the museum of Toruń. Surface coatings have been detected and analyzed. There was no extensive contamination by fungi or bacteria if the glass was either coated or not. T2 - Glass Science in Art and Conservation 2017 CY - Lisbon, Portugal DA - 06.06.2017 KW - Microbiological investigation KW - Medieval stained glass KW - SEM analysis PY - 2017 SN - 978-989-99528-3-6 SP - 112 EP - 113 PB - NOVA:FCT Editorial CY - Lisbon AN - OPUS4-40568 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Le, Quynh Hoa A1 - Bäßler, Ralph A1 - Bettge, Dirk T1 - Electrochemical behaviors of casing steel/mortar interface in CO2 saturated aquifer fluid N2 - To reveal the corrosion resistance of casing steel/mortar interface in CO2 injection condition, sandwich samples were prepared and exposed up to 20 weeks in aquifer fluid under 10 MPa and 60 °C. Cross section analysis revealed the crevice corrosion as main mechanism instead of pitting corrosion, which would be expected to happen in the extremely high Chloride concentration. Detailed analysis using EDS line scan shown the slow diffusion of Chloride, suggesting why pitting did not happen after 20 weeks. To mimic the passivated steel surface, the steel coupon was passivated in simulated pore solution having pH 13.5 for 42 days. The passivated coupon was further exposed to NGB solution for 28 days. Electrochemical characterization was performed along the exposure processes to reveal the change in impedance, indicating the corrosion resistance of steel casing/mortar interface. T2 - EUROCORR 2022 CY - Berlin, Germany DA - 28.08.2022 KW - Corrosion KW - CO2 quality KW - Pipeline network KW - CCS PY - 2022 SP - 859 EP - 865 PB - European Federation of Corrosion AN - OPUS4-55622 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zocca, Andrea A1 - Müller, Bernd R. A1 - Laquai, René A1 - Kupsch, Andreas A1 - Wieder, Frank A1 - Benemann, Sigrid A1 - Wilbig, Janka A1 - Günster, Jens A1 - Bruno, Giovanni T1 - Microstructural characterization of AP40 apatite-wollastonite glass-ceramic N2 - The microstructure of an apatite-wollastonite (code name AP40) glass-ceramic is analyzed in this study by combining 2D microscopy, phase analysis, X-ray absorption and synchrotron X-ray refraction computed tomography (XCT and SXRCT, respectively). It is shown that this combination provides a useful toolbox to characterize the global microstructure in a wide scale range, from sub-micrometer to millimeter. The material displays a complex microstructure comprising a glassy matrix with embedded fluorapatite and wollastonite small crystals. In this matrix, large (up to 200 μm) spike-shaped structures are distributed. Such microstructural features are oriented around a central sphere, thereby forming a structure resembling a sea urchin. A unique feature of SXRCT, in contrast to XCT, is that internal interfaces are visualized; this allows one to show the 3D distribution of these urchins with exceptionally good contrast. Furthermore, it is revealed that the spike-shaped structures are not single crystals, but rather composed of sub-micrometric crystals, which are identified as fluorapatite and diopside phases by SEM-EDX analysis. KW - Glass-ceramic KW - X-ray refraction KW - Computed tomography KW - Microstructure PY - 2023 DO - https://doi.org/10.1016/j.ceramint.2022.12.130 SN - 0272-8842 VL - 49 IS - 8 SP - 12672 EP - 12679 PB - Elsevier Science CY - Amsterdam AN - OPUS4-57452 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zocca, Andrea T1 - Layerwise slurry deposition of technical ceramics: an approach for dense powder-beds in additive manufacturing N2 - Several Additive Manufacturing (AM) processes are based on the deposition of a powder to form a powder-bed layer-by-layer which typically has a low packing density (35-50%) and consequently hinders the ability of sintering ceramic parts to full density. The layerwise slurry deposition (LSD) is an innovative process for the deposition of layers in AM. In the LSD, a slurry with no or small organic content is repetitively spread as thin layers on each other by means of a doctor blade. During the deposition, the ceramic particles settle to form thin layers with a high packing density (55-60%). When coupled with a printing head or with a laser, the LSD enables novel AM technologies inspired to the 3D printing or selective laser sintering, but taking advantage of having a highly dense powder-bed. This approach has been successfully applied to silicate ceramics, but implementing technical ceramic slurries is more challenging, because the water is drained too quickly from the suspension into the pores of the previous porous layer forming a cast. In this presentation, the variables involved in the LSD will be analyzed and the latest improvements in the deposition setup will be described. The application of the LSD to technical ceramics has the potential of generating additive manufacturing parts which in the green state are comparable to those produced by slip casting. T2 - ICC6 International Congress on Ceramics CY - Dresden, Germany DA - 21.08.2016 KW - Layerwise slurry deposition KW - 3D printing KW - Additive manufacturing PY - 2016 AN - OPUS4-37460 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meyer, Lena T1 - Laser beam melting additive manufacturing at μ-gravity N2 - In-space manufacturing (ISM) provides the opportunity to manufacture and repair critical components on future human spaceflight missions. For explorations to Mars and beyond, ISM is a key strategy not only due to the long travel distances and high costs of supply from earth but also to be able to safely work in space for years. Human spaceflight is still dependent on shipments from earth that can fail for several reasons. ISM is a valuable alternative to ensure the timely and safe resupply of space missions. With additive manufacturing (AM) technologies, components are built directly from a 3D computer-aided-design (CAD) model which offers the advantages of freedom of design and the production of complex and ready-to-use parts. A virtual tool box with 3D models in space or the supply of information instead of components from earth to space can strongly benefit future missions. For industrial use, most research has focused on laser based additive manufacturing processes such as laser beam melting (LBM) where metallic powder particles are spread into a uniform powder bed and melted by a laser to the desired shape. In the absence of gravity, the handling of metal powders, which is essential for the process, is challenging. We present an evolution of an AM system, where a gas flow throughout the powder bed is applied to stabilize the powder bed. This is needed to compensate for the missing gravitational forces in microgravity experiments on parabolic flight campaigns. The system consists of a porous building platform acting as a filter for the fixation of metal particles in a gas flow. It is driven by reduced pressure established by a vacuum pump underneath the platform. The system creates a drag force that directs the particles towards the porous building platform, similar to the effect of the gravitational force. The AM system with its gas-flow-assisted powder deposition has been tested in several parabolic flight campaigns, and stainless-steel powder has successfully been processed during microgravity conditions. Different powder recoating mechanisms have been investigated to assess the homogeneous distribution of the powder as well as the attachment of the next layer to the powder bed. These mechanisms included different container designs with parallel double blades and with a V-shape at the bottom, and a roller recoating system. The samples presented are the first metal parts ever manufactured using LBM in μ-gravity. In addition to manufacturing in a μ-gravity environment, the experiments have shown the feasibility to manufacture components at different accelerations during the parabolic flight: hyper gravity (1.8 g), μ-gravity (< 0.01 g) and 1 g. Recent results will also be presented describing the application of this LBM setup in a parabolic flight campaign with mixed lunar, martian and µ-gravity acceleration, during which the processing of a lunar regolith simulant powder was tested. For ISM, the development and testing of the proposed AM system demonstrates that LBM can be considered a viable technology for the manufacturing of metal and ceramic parts in a μ-gravity or reduced-gravity environment. T2 - International Conference on Advanced Manufacturing CY - Online meeting DA - 07.03.2022 KW - μ-gravity KW - In-space manufacturing KW - Additive manufacturing KW - Laser beam melting KW - Microgravity KW - Stainless steel KW - Lunar regolith simulant PY - 2022 AN - OPUS4-54450 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Aristia, Gabriela T1 - Electrochemical deposition of polyaniline on carbon steel for corrosion study in geothermal solution N2 - Polyaniline has been widely developed for many applications, e.g., sensor, supercapacitor component, electrochromic devices, and anticorrosion pigments [1]. Although the addition of polyaniline pigment in organic coatings has been an alternative for corrosion protection in industrial application, the protection mechanism is still not fully understood [2]. Herein in this study, as a part of the development of polyaniline/silicon dioxide coating for geothermal application, polyaniline has been deposited electrochemically on carbon steel surface and tested in geothermal solution to study the contribution of polyaniline in the corrosion protection of a polyaniline-based composite in the geothermal system. The electrochemical deposition was carried out by immersing carbon steel in 0.1 M oxalic acid and 0.05 M aniline, with the polarization potential of -0.6 – 1.5 V vs. Ag/AgCl, and a scan rate of 10 mV/s. To observe the surface/interface reaction between the electrolyte and electrode surface during the electrochemical polymerization, electrochemical impedance spectroscopy (EIS) measurement was applied after each cycle. For corrosion study in the geothermal application, this experiment used an artificial geothermal solution with the composition of 1,500 mg/l Cl-, 20 mg/l SO42-, 15 mg/l HCO3-, 200 mg/l Ca2+, 250 mg/l K+, and 600 mg/l Na+, and pH 4 to simulate a geothermal brine found in Sibayak, Indonesia. Electrochemical measurements were performed by monitoring the open circuit potential over seven days, with the interruption of EIS every 22 hours. The experiments were performed at room temperature and 150 °C (1 MPa) in a free oxygen environment. Polyaniline coated carbon steel is more durable in a room temperature environment compared to 150 °C, which could be caused by the iron oxalate dissolution at elevated temperature. This degradation was further proven by the impedance spectra, which showed a reduction of approximately ten times for specimens measured at 150 °C as compared to the specimens measured at room temperature. T2 - 4th International Conference on Functional Materials Science 2018 (ICFMS 2018) CY - Bali, Indonesia DA - 13.11.2018 KW - Polyaniline KW - Electrochemical deposition KW - Corrosion PY - 2018 AN - OPUS4-46742 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Le, Quynh Hoa T1 - Droplet corrosion of CO2 transport pipeline steels N2 - In this work, the focus was set on the corrosion process of condensate as drops on the surface of carbon steels (X52, X70), martensitic steel UNS S41500, and superaustenite UNS 08031 in CO2 atmosphere with impurities at 278 K (to simulate the transportation condition in a buried pipeline). Exposure tests were performed at both normal pressure and high pressure where CO2 is supercritical or in dense phase. The drop, 1 ‑ 10 µL in volume, was prepared by dropping CO2 saturated ultra-pure water onto the surface of steel coupons in a one-liter-autoclave. The CO2 gas stream, simulating the oxyfuel flue gas with varying concentration of impurities (SO2 and O2), was then pumped into the autoclave to observe the condensation and corrosion impacts of impurities. Comparable exposure tests were carried out with the same gas mixture and the same volume of water as vapor to observe the drop formation and the corrosion process that follows. The wettability and stability of drops on the surface of steel coupons in CO2 supercritical/dense phase environment was evaluated additionally by contact angle measurement. T2 - NACE International Annual Corrosion Conference CY - Phoenix, AZ, USA DA - 15.04.2018 KW - CCUS KW - Supercritical/dense phase CO 2 KW - Carbon steels KW - Martensitic steel KW - Superaustenite steel KW - Droplet corrosion PY - 2018 AN - OPUS4-44922 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meyer, Lena T1 - Powder based Additive Manufacturing in Space N2 - Abstract of the event: 'The area of New Space is a vastly growing and dynamic field with a high innovative potential and many exciting ideas. After decades where activities in space were dominated and funded mainly by governmental agencies, a new industry is forming and new business models are being developed around ideas like satellite-based internet, space travel, space mining, geo-monitoring etc. For space applications, lightweight design is crucial to keep the costs at a minimum. This Innovation Day will introduce the field of New Space and present the variety of exciting opportunities that arise for composites based on their excellent lightweight potential.' Another research area is now arising in the field of 3D printing or additive manufacturing of fiber composite materials in space. At the event, we presented on the opportunities and our experiences of using a powder based additive manufacturing process for in-space manufacturing applications. T2 - CU Innovation Day - New opportunities and applications in space with composites CY - Online meeting DA - 29.03.2022 KW - μ-gravity KW - In-space manufacturing KW - Additive manufacturing KW - Microgravity KW - Powder PY - 2022 AN - OPUS4-54559 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lanzino, Maria Carolina A1 - Le, Long-Quan R. V. A1 - Wilbig, Janka A1 - Rheinheimer, Wolfgang A1 - Seidenstuecker, Michael A1 - Günster, Jens A1 - Killinger, Andreas T1 - Thin GB14 coatings on implants using HVSFS N2 - Enhancing osseointegration, the process by which medical implants securely bond to bone, is crucial for improving patient outcomes in orthopedics and dental surgery. Calcium alkali orthophosphates, with their superior bioactivity, resorbability, and chemical resemblance to bone minerals, have emerged as promising candidates for implant coatings. These materials offer improved solubility and lower melting points due to the substitution of calcium with potassium and sodium, along with the addition of magnesium oxide. This study investigates GB14 calcium alkali orthophosphate coatings applied via High Velocity Suspension Flame Spraying (HVSFS), a technique that enables precise control over coating properties. A porosity target of &gt;10% was set to promote bone growth, and we achieved porosities up to 13%, ensuring better cell penetration and stability at the implant-bone interface. Coatings were produced using different gas parameters and distances, with their microstructure and phase composition analyzed using scanning electron microscope (SEM), Vickers hardness testing and X-ray diffraction (XRD). Additionally, roughness and porosity were also assessed. Different coating’s microstructures were achieved by varying stand-off distance and gas parameters. Increasing stand-off distance while reducing gas stoichiometry enabled the production of calcium alkali orthophosphate coatings with fewer cracks, higher porosity and a hardness level comparable to that of state-of-the-art tricalcium phosphate (TCP) coatings. The sample with optimized properties in terms of achieved microstructure and topography was selected for in vitro testing using MG63 osteosarcoma cells to evaluate cell proliferation and adhesion. WST (I) assay, LDH assay, and live/dead staining confirmed the biocompatibility of the coatings, highlighting the potential of HVSFS to enhance osseointegration and outperform conventional methods in implantology. No relevant cytotoxicity could be shown and cells show a good proliferation over time. These results highlight thus the potential of HVSFS to produce thin, bioactive and resorbable coatings to enhance osseointegration. KW - Bio ceramics KW - Spray coating PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-623983 DO - https://doi.org/10.3389/fmats.2024.1522447 SN - 2296-8016 VL - 11 IS - 1522447 SP - 1 EP - 14 PB - Frontiers Media SA AN - OPUS4-62398 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Aristia, Gabriela T1 - Fireside Chat - Sharing PhD N2 - Erfahrung einer indonesischen Stipendiatin beim Aufenthalt in Deutschland als Doktorandin; Hinweise und Empfehlungen für indonesische Jungwissenschaftler und Studenten T2 - Fireside Chat der Indonesischen Botschaft CY - Berlin, Germany DA - 21.11.2019 KW - Indonesien PY - 2019 AN - OPUS4-49737 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Review: Physical Electrochemistry – Fundamentals, Techniques, and Applications N2 - The second edition of this textbook on physical electrochemistry, written by two experienced teachers of physical chemistry, corrosion engineering and materials science and engineering, covers the current knowledge which should be transferred to students of these fields. In 20 chapters the fundamentals of electrochemistry, the most important electrochemical measurement techniques and applications of electrochemistry are covered. It can be concluded that this study fulfills its intension of “serving as a key textbook in undergraduate courses” dealing with electrochemistry and being “a reference source for graduated students, researchers and engineers” interested in this field. Teachers will find sufficient content for preparing lectures on this topic. Even self‐learning is well supported by the clear structure, presented content and provided sources for further reading. KW - Corrosion KW - Electrochemistry PY - 2019 DO - https://doi.org/10.1002/maco.201970124 SN - 1521-4176 SN - 0947-5117 VL - 70 IS - 12 SP - 2345 EP - 2346 PB - WILEY‐VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-50017 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller-Elmau, Johanna T1 - 2PP of ceramic – What’s next? N2 - Photon-based additive manufacturing technologies such as SLA, DLP, LCM, moreover volumetric two-photon-polymerization (2PP), Xolography and holographic technologies promise the highest accuracy and dimensional freedom. To transfer the light through the feedstock it needs sufficient transparency. Ceramic particles used for powder processing routes act as scattering sites and therefore hinder the light transmission, unless… The particle size and particle size distribution are chosen small and narrow enough. Particles smaller than roughly 1/10th of the light wavelength, mostly nanoparticles around 5nm size, decrease scattering vastly. This turns resins even with homogeneously distributed ceramic weight fraction of up to 80% transparent again. Feedstocks were prepared for the highly accurate two-photon-polymerization gaining the smallest yttria stabilized zirconia structures with a resolution of 500nm and unique mechanical properties. The same feedstock was applied to DLP and LCM as layer-by-layer AM-technologies for bigger parts. Hybridizing both technologies enables ceramic parts with microscopic accuracy at macroscopic dimensions. The feedstock was even applied to the volumetric Xolography with the highest transparency requirement so far and to versatile and flexible holographic AM. What are the next steps? Can those proof-of -concept studies be transferred to industrial applications and what are the hurdles on the way? How to make the stretch between fundamental research and application-oriented development? T2 - ECERS CY - Dresden, Germany DA - 31.08.2025 KW - Tranparent KW - Ceramic KW - Two-photon-polymerization PY - 2025 AN - OPUS4-64939 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Knauer, S A1 - Le, Quynh Hoa A1 - Bäßler, Ralph A1 - Jaeger, P T1 - Contact angle and corrosion of a Water – CO2 system on X70 and S41500 at 278 K and pressures up to 20 MPa N2 - Interfacial properties related to wettability and corrosion in CO2 transport pipelines are experimentally determined by the sessile and the pendant drop methods. The contact angle of a water drop in a compressed CO2 atmosphere is analyzed on an X70 pipeline carbon steel and compared to that on a martensitic steel S41500 to elucidate the effect of corrosion process on active wetting behaviour. The measurements are performed with liquid CO2 at 278 K and pressures ranging from 5 to 20 MPa. The results show that the contact angle (CA) increases with pressure from 132 ° to 143 ° for S41500 and from 117 ° to 137 ° for X70 and decreases with drop age by 20 ° to 24 ° regardless of the pressure and of the fact that corrosion only occurs on X70, which is confirmed by scanning electron microscopy, element mapping and energy dispersive x-ray spectrometry (EDS) analysis. At higher pressure, the contact angles on both materials converge. Further, related properties like density and interfacial tension were determined. CO2 - saturated water has a higher density than pure water: At 5 MPa saturated water reaches a density of 1017 kg⋅m^(-3) and at 20 MPa 1026 kg⋅m^(-3) compared to pure water with a density of 1002 kg⋅m^(-3) and 1009 kg⋅m^(-3), respectively. In this pressure range the IFT drops from 33 mN⋅m^(-1)at 5 MPa to 23 mN⋅m^(-1) at 20 MPa. KW - Carbon capture KW - Utilization, and storage (CCUS) technology KW - Contact angle KW - Wetting KW - Corrosion KW - Condensate KW - Impurities KW - Carbon steel PY - 2019 UR - https://www.sciencedirect.com/science/article/pii/S1750583618309472?dgcid=author DO - https://doi.org/10.1016/j.ijggc.2019.06.021 SN - 1750-5836 SN - 1878-0148 VL - 89 SP - 33 EP - 39 PB - Elsevier, ScienceDirect AN - OPUS4-48601 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Wechselwirkungen in Geothermieanlagen - nicht nur ein Beständigkeitsaspekt N2 - Um Konstrukteuren und Nutzern geothermischer Anlagen grundlegende Informationen über die Korrosionsbeständigkeit zur Verfügung zu stellen, wurden verschiedene metallische Werkstoffe, darunter nichtrostende Duplex- und austenitische Stähle sowie eine Nickellegierung, in künstlichen Geothermalwässern bewertet, die die Bedingungen an verschiedenen Standorten mit geothermischem Potenzial simulieren. Mit Hilfe von elektrochemischen und Langzeittests wurde die Eignung verschiedener metallener Werkstoffe mittels kritischer Potentiale und Korrosionsraten untersucht. In hochsalinaren Umgebungen erwies sich Spaltkorrosion als der entscheidende Mechanismus. Die Nickelbasislegierung zeigt eine ausgezeichnete Beständigkeit gegenüber Lochkorrosion. Abgesehen von ihren hohen Kosten eignet sie sich sehr gut für den Bau von Geothermieanlagen mit stark salzhaltigen Fluiden. Rostfreie Stähle und Duplexstähle weisen eine begrenzte Korrosionsbeständigkeit gegen Loch- und Spaltkorrosion auf. Daher sind sie für stark salzhaltige Fluide nicht geeignet. Der Superaustenit zeigt ein temperaturabhängiges Verhalten. In nichtsalinaren Umgebungen könnten niedrig legierte Stähle (neben den höher legierten Werkstoffen) als Konstruktionsmaterial für Geothermieanlagen eingesetzt werden, sofern eine ausreichende Wandstärke des Materials berücksichtigt wird. Neben Korrosionsaspekten erwies sich auch die Ausfällung von Fluidbestandteilen als interessantes Thema. Beim Betrieb der Forschungsanlage in Groß Schönebeck wurden Kupfer- und Bleieffekte im Bohrloch festgestellt. Die auftretenden Mechanismen und Maßnahmen zur Verhinderung von Ausfällungen und Abscheidungen wurden ebenso untersucht, wie deren mögliche Einflüsse auf die Korrosionsbeständigkeit metallener Werkstoffe für Anlagenkomponenten. Der Vortrag beschreibt die Wechselwirkungen zwischen Geothermalwässern und Ausrüstungs-komponenten. T2 - Geothermiekongress 2024 CY - Potsdam, Germany DA - 22.10.2024 KW - Örtliche Korrosion KW - Edelstahl KW - Geothermie KW - Ni-Legierung KW - Abscheidung PY - 2024 AN - OPUS4-61441 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pötzsch, Sina T1 - Entwicklung einer Prüfmethode zur Bewertung der Materialbeständigkeit von Bauteilen in Mitteldestillatanwendungen N2 - Für Bauteile (Komponenten) von Versorgungsanlagen für flüssige Brenn- und Kraftstoffe muss die Beständigkeit der metallenen Werkstoffe und Polymere nachgewiesen werden. Im Anwendungsfall von Heizöl mit 20 % biogenen Anteilen in Form von Rapsölfettsäuremethylester (FAME, Biodiesel) ist es für eine konservative Beurteilung des Korrosionssystems Werkstoff/Medium/Umgebung wichtig, die Alterungs­effekte des Mediums einzubeziehen. Entwicklung eines Prüfverfahrens für die Untersuchung der Beständigkeit von metallenen Werkstoffen und Polymeren in Heizöl und Heizöl-FAME-Blends, das für eine Vorauswahl der Werkstoffe und zum Nachweis der Beständigkeit im Hinblick auf die bauaufsichtlichen Zulassungsverfahren geeignet ist. T2 - DGMK-Projekttreffen CY - Hamburg, Germany DA - 24.10.2019 KW - Heizöl KW - Beständigkeitsbewertungen KW - Biodiesel KW - FAME KW - HVO PY - 2019 AN - OPUS4-50272 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sänger, Johanna Christiane A1 - Schwentenwein, Martin A1 - Bermejo, Raúl A1 - Günster, Jens T1 - Hybridizing Lithography-Based Ceramic Additive Manufacturing with Two-Photon-Polymerization N2 - Stereolithography processes such as lithography-based ceramic manufacturing (LCM) are technologies that can produce centimeter-sized structures in a reasonable time frame. However, for some parts specifications, they lack resolution. Two-photon-polymerization (2PP) ensures the highest geometric accuracy in additive manufacturing so far. Nevertheless, building up parts in sizes as large as a few millimeters or even centimeters is a time-consuming process, which makes the production of 2PP printed parts very costly. Regarding feedstock specification, the requirements for 2PP are different to those for LCM, and generally, feedstocks are designed to meet requirements for only one of these manufacturing technologies. In an attempt to fabricate highly precise ceramic components of a rather large size, it is necessary to develop a feedstock that suits both light-based technologies, taking advantage of LCM’s higher productivity and 2PP’s accuracy. Hybridization should bring the desired precision to the region of interest on reasonably large parts without escalating printing time and costs. In this study, specimens gained from a transparent feedstock with yttria stabilized zirconia (YSZ) particles of 5 nm at 70 wt% were presented. The resin was originally designed to suit 2PP, while being also printable with LCM. This work demonstrates how hybrid parts can be sintered into full YSZ ceramics. KW - Additive Manufacturing KW - Transparent ceramic KW - Nano-powder PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-584541 DO - https://doi.org/10.3390/app13063974 SN - 2076-3417 VL - 13 IS - 6 SP - 1 EP - 9 PB - MDPI CY - Basel AN - OPUS4-58454 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Almalla, A. A1 - Hertwig, Andreas A1 - Fischer, Daniel A1 - Özcan Sandikcioglu, Özlem A1 - Witt, Julia T1 - Development of layer-by-layer assembled thin coatings on aluminium alloy AA2024-T3 for high resolution studies of local corrosion processes N2 - The aim of this study is to develop nanometer-thin epoxy-based films on aluminium alloy AA2024-T3 as a model coating system for high resolution corrosion studies. Spin coating was used for the layer-by-layer (LbL) deposition of poly-(ethylenimine) (PEI) and poly([o-cresyl glycidyl ether]-co-formaldehyde) (CNER) bilayers. The film chemistry and the cross-linking process were characterized by means of Fourier-transform infrared spectroscopy (FTIR). Ellipsometric data confirmed the linear increase of film thickness. The potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) results indicate the improvement of the film barrier properties with increasing film thickness. Mapping of the topography and the volta potential was performed by means of scanning Kelvin probe force microscopy (SKPFM). The results indicate the presence of a homogeneous film structure, while the intermetallic phases can still be identified below the coating. The SKPFM Analysis confirmed that the model films are suitable for investigation of corrosion processes at the coating/metal interface. KW - Spectroscopy KW - Coatings KW - Electrochemistry KW - Microscopy KW - Resins PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-514627 DO - https://doi.org/10.1002/app.49826 SN - 0021-8995 VL - 137 IS - 48 SP - e49826-1 EP - e49826-9 PB - Wiley CY - New York, NY AN - OPUS4-51462 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Le, Quynh Hoa A1 - Bäßler, Ralph A1 - Bettge, Dirk A1 - Kratzig, Andreas A1 - Knauer, S. T1 - Factors Influencing Droplet Corrosion in Dense Phase CO2 N2 - Recent studies have shown that even at a very low concentration of impurities (less than 100 ppmv of SO2, NO2, O2 and H2O) the droplet formation and condensation of sulfuric and nitric acids in dense phase CO2 are possible and observable. To reveal the mechanism of droplet corrosion in dense phase CO2 at high pressure and low temperature, further studies on factors that affect wettability and resulting corrosion behaviors of transport pipeline steels are needed. In this study, effects of surface morphology were investigated by varying surface roughness of carbon steel coupons exposed to CO2 stream containing impurities to measure the wettability by contact angle and to observe the condensation as well as possible droplet corrosion that followed. Other considered factors were: pH of the droplet, temperature, droplet volume, and exposure time. T2 - NACE International Corrosion Conference 2019 CY - Nashville, TN, USA DA - 24.03.2019 KW - CCUS KW - Dense phase KW - CO2 KW - Droplet KW - Corrosion KW - Condensation KW - Carbon steel PY - 2019 SP - 13017-1 EP - 13017-13 PB - NACE International CY - Houston AN - OPUS4-47915 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Wasserstoffdiffusion und lokale Volta-Potentiale in Hoch- und Mittelentropie-Legierungen N2 - Hochentropie-Legierungen (HEAs) zeichnen sich durch einen Mischkristall-System aus mindestens fünf und Mittelentropie-Legierungen (MEAs) durch mindestens drei Hauptlegierungselemente aus, in äquiatomarer Zusammensetzung. Sie zeigen außergewöhnliche Anwendungseigenschaften, wie z.B. hohe Festigkeit, Duktilität oder Korrosionsbeständigkeit. Zukünftige HEA/MEA-Komponenten aufgrund ihrer Eigenschaften für wasserstoffhaltige Umgebungen (wie Behälter für kryogene oder Hochdruckspeicherung) von Interesse. Daher ist die Bewertung der Wasserstoffabsorption und die Diffusion in diesen Materialien von großer Bedeutung. Dazu wurden in unserer Studie eine CoCrFeMnNi-HEA und eine CoCrNi-MEA untersucht. Die Proben wurden elektrochemisch mit Wasserstoff beladen. Für die Ermittlung des Wasserstoffdiffusionsverhaltens wurde die thermische Desorptionsanalyse (TDA) mit unterschiedlichen Heizraten bis zu 0,250 K/s angewandt. Die nachfolgende Peakentfaltung der Signale führte zu Hochtemperatur-Desorptionsspitzen und Wasserstofftrapping auch über 280°C. Eine resultierende Gesamtwasserstoffkonzentration > 40 ppm wurde für den MEA ermittelt und > 100 ppm für den HEA. Dies deutet auf zwei wichtige Effekte hin: (1) verzögerte Wasserstoffdiffusion und (2) eine beträchtliche Menge an getrapptem Wasserstoff auch bei hoher Temperatur. Beide Effekte können hinsichtlich einer wasserstoffunterstützten Rissbildung kritisch werden, dies erfordert jedoch weitere Untersuchungen. Zusätzlich erfolgte die Bestimmung des lokalen Volta-Potentials mittels hochauflösender Kelvin-Sonden-Kraft-Mikroskopie (SKPFM). Die ermittelten Scans zeigen einen bestimmten Einfluss der Wasserstoffbeladung auf die Potentiale. T2 - Symposium on Materials and Joining Technology CY - Online meeting DA - 07.09.2020 KW - Wasserstoff KW - High-entropy alloy KW - Diffusion KW - Scanning kelvin probe force microscopy KW - Thermal desorption analysis PY - 2020 AN - OPUS4-51187 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Preliminary Study on Al2O3 Sol-Gel Coating for Corrosion Protection of Martensitic Stainless Steel in Artificial Geothermal Water N2 - Al2O3 coatings are often used as protective layers on steels against electrochemical and high-temperature corrosion because they are chemically inert and stable at elevated temperatures. This study presents preliminary work on the possibilities of using Al2O3 sol-gel coatings for corrosion protection of martensitic stainless steels in geothermal environments. Al2O3 sol-gel coatings were applied on UNS S42000, which is known to be susceptible to uniform and localized corrosion. The coated steel specimens were then tested in two types of artificial geothermal water, which simulate the geothermal fluids found in Sibayak (SBY), Indonesia, and North German Basin (NGB), Germany, respectively. SBY has pH 4 and 1.5 g/L of chloride ions, whereas NGB has a pH of 6 and 166 g/L of chloride ions. All experiments were carried out in autoclaves at 150 °C and 1 MPa under the deaerated condition. Evaluations were performed by investigating the surface profiles of both uncoated and coated steels before and after the corrosion test using a Laser Scanning Microscope (LSM) and Scanning Electron Microscope (SEM). Finally, Electrochemical Impedance Spectroscopy (EIS) was performed to compare the corrosion resistance of Al2O3 coated steels in SBY and NGB solutions. It was observed from the corrosion test that Al2O3 coatings are more suitable for use in the geothermal water with a higher pH. T2 - AMPP Annual International Corrosion Conference 2021 CY - Online Meeting DA - 19.04.2021 KW - Protective coating KW - Sol-gel coating KW - Geothermal KW - Martensitic steel KW - Corrosion PY - 2021 AN - OPUS4-52500 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wetzel, Annica A1 - Morell, Daniel A1 - von der Au, Marcus A1 - Wittstock, Gunther A1 - Özcan Sandikcioglu, Özlem A1 - Witt, Julia T1 - Transpassive Metal Dissolution vs. Oxygen Evolution Reaction: Implication for Alloy Stability and Electrocatalysis T1 - Transpassive Metallauflösung vs. Sauerstoffentwicklung: Auswirkungen auf Legierungsstabilität und Elektrokatalyse N2 - Multi-principal element alloys (MPEAs) are gaining interest in corrosion and electrocatalysis research due to their electrochemical stability across a broad pH range and the design flexibility they offer. Using the equimolar CrCoNi alloy, we observe significant metal dissolution in a corrosive electrolyte (0.1 M NaCl, pH 2) concurrently with the oxygen evolution reaction (OER) in the transpassive region despite the absence of hysteresis in polarization curves or other obvious corrosion indicators. We present a characterization scheme to delineate the contribution of OER and alloy dissolution, using scanning electrochemical microscopy (SECM) for OER-onset detection, and quantitative chemical analysis with inductively coupled-mass spectrometry (ICP-MS) and ultraviolet visible light (UV-Vis) spectroscopy to elucidate metal dissolution processes. In-situ electrochemical atomic force microscopy (EC-AFM) revealed that the transpassive metal dissolution on CrCoNi is dominated by intergranular corrosion. These results have significant implications for the stability of MPEAs in corrosion systems, emphasizing the necessity of analytically determining metal ions released from MPEA electrodes into the electrolyte when evaluating Faradaic efficiencies of OER catalysts. The release of transition metal ions not only reduces the Faradaic efficiency of electrolyzers but may also cause poisoning and degradation of membranes in electrochemical reactors. N2 - Multi-Hauptelement-Legierungen (MPEAs) gewinnen in der Korrosions- und Elektrokatalyseforschung aufgrund ihrer elektrochemischen Stabilität über einen breiten pH-Bereich und der Vielfalt der möglichen chemischen Zusammensetzungen zunehmend an Interesse. In unseren Untersuchungen mit der äquimolaren CrCoNi-Legierung in einem sauren Elektrolyten (0.1 M NaCl, pH 2) beobachteten wir eine signifikante Metallauflösung, die mit der Sauerstoffentwicklungsreaktion (OER) im transpassiven Bereich einhergeht, obwohl in zyklischen Polarisationskurven keine Hysterese auftrat oder andere offensichtliche Korrosionsindikatoren vorlagen. In diesem Artikel wird ein Charakterisierungskonzept eingeführt, dass die Beiträge der OER und der Legierungsauflösung differenziert. Hierfür kommt die elektrochemische Rastermikroskopie (SECM) zum Nachweis des Beginns der OER und die quantitative chemische Analyse mit induktiv gekoppelter Massenspektrometrie (ICP-MS) und UV/Vis-Spektrometrie zur Aufklärung der Metallauflösungsprozesse zum Einsatz. Die elektrochemische In situ-Atomkraftmikroskopie (EC-AFM) zeigte, dass die intergranulare Korrosion der dominierende Mechanismus der transpassive Metallauflösung von CrCoNi ist. Diese Ergebnisse besitzen erhebliche Auswirkungen für die Beurteilung der Stabilität von MPEAs in Korrosionssystemen und der Stromausbeute von OER-Katalysatoren auf der Basis von MPEAs. Die Daten unterstreichen die Notwendigkeit der analytischen Bestimmung von Metallionen, die von MPEA-Elektroden freigesetzt werden. Die Freisetzung von Übergangsmetallionen verringert nicht nur die Stromausbeute von Elektrolyseuren, sondern kann zu einer Schädigung von Membranen in elektrochemischen Reaktoren führen. KW - Transpassive dissolution KW - Corrosion KW - Multi-prinicpal element alloys (MPEAs) KW - Passivation PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-597045 DO - https://doi.org/10.1002/anie.202317058 SP - 1 EP - 8 PB - Wiley VHC-Verlag AN - OPUS4-59704 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rütters, H. A1 - Fischer, S. A1 - Le, Quynh Hoa A1 - Bettge, Dirk A1 - Bäßler, Ralph A1 - Maßmann, J. A1 - Ostertag-Henning, C. A1 - Lennard Wolf, J. A1 - Pumpa, M. A1 - Lubenau, U. A1 - Knauer, S. A1 - Jaeger, P. A1 - Neumann, A. A1 - Svensson, K. A1 - Pöllmann, H. A1 - Lempp, C. A1 - Menezes, F. A1 - Hagemann, B. T1 - Towards Defining Reasonable Minimum Composition Thresholds – Impacts of Variable CO2 Stream Compositions on Transport, Injection and Storage N2 - The collaborative project “Impacts of impurities in CO2 streams captured from different emitters in a regional cluster on transport, injection and storage (CLUSTER)” aimed to set up recommendations on how to define “reasonable minimum composition thresholds” that CO2 streams should meet when accessing CO2 transport pipeline networks. Within CLUSTER, we investigated potential impacts of CO2 streams with different and temporally variable compositions and mass flow rates along the whole CCS chain. Investigations included, amongst others, impacts on: • corrosion of pipeline steel, • pipeline network design and related transport costs, • alteration of well bore cements, • pressure development and rock integrity, • geochemical reactions, and • petrophysical and geomechanical rock properties. All investigations are based on a generic CCS chain scenario. In this scenario, CO2 streams are captured from a spatial cluster of eleven emitters and collected in a regional pipeline network. Emitters comprise seven fossil fuel-fired power plants equipped with different capture technologies, two cement plants, one refinery and one integrated iron and steel plant. In total, 19.78 Mio t CO2 (including impurities) are captured in the emitter cluster annually. The combined CO2 stream is transported in a trunk line with a length of 400 km (100 km of these offshore) and is injected into five generic storage structures. The storage reservoirs are saline aquifers of the Buntsandstein. The investigations revealed beneficial and deteriorating impacts of different impurities and combinations thereof. Overall, no fundamental technical obstacles for transporting, injecting and storing CO2 streams of the modelled variable compositions and mass flow rates were observed. Based on the results, the CLUSTER project team recommends not to define “minimum composition thresholds” for CO2 streams as strict threshold values for each individual impurity in the stream. Instead, CO2 stream compositions and variabilities for specific CCS projects should be constrained with regard to a set of parameters including i) the overall CO2 content, ii) maximum contents of relevant impurities or elements, iii) acceptable variability of CO2 stream composition, and iv) impurity combinations to be avoided. T2 - The 15th Greenhouse Gas Control Technologies Conference CY - Online meeting DA - 15.03.2021 KW - Corrosion KW - Impurities KW - CO2 quality KW - Pipeline network KW - Whole-chain CCS scenario KW - Recommendations PY - 2021 DO - https://doi.org/10.2139/ssrn.3816427 SP - 1 EP - 18 PB - Elservier AN - OPUS4-52940 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lüchtenborg, Jörg T1 - Additive manufacturing of dense ceramics with laser induced slip casting (LIS) N2 - Most additive manufacturing processes which produce dense ceramics are nowadays limited in size because of inevitable post-processing steps like for example binder removal in stereolithography. The additive manufacturing of voluminous ceramic parts is realized by powder bed based processes which, however, generate parts with residual porosity. Via infiltration these parts can be processed to dense parts like for example SiC but this is not possible for all ceramics like for example Si3N4. There is a lack of methods for the additive manufacturing of dense voluminous parts for most ceramics. We have developed a new additive manufacturing technology, the Laser Induced Slip casting (LIS), based on the layerwise deposition of slurries and their local drying by laser radiation. Laser Induced Slip casting generates ceramic green bodies which can be sintered to dense ceramic components like traditional formed ceramic powder compacts. We will introduce the LIS technology, green bodies and sintered parts will be shown and their microstructure and mechanical properties will be discussed. T2 - yCAM (Young Ceramists Additive Manufacturing Forum) CY - Padua, Italy DA - 03.05.2018 KW - Additive manufacturing PY - 2018 AN - OPUS4-45782 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sänger, Johanna C. A1 - Riechers, Birte A1 - Pauw, Brian Richard A1 - Maaß, Robert A1 - Günster, Jens T1 - Microplastic response of 2PP‐printed ceramics N2 - AbstractTwo‐photon polymerization (2PP) additive manufacturing (AM) utilizes feedstocks of ceramic nanoparticles of a few nanometers in diameter, enabling the fabrication of highly accurate technical ceramic design with structural details as small as 500 nm. The performance of these materials is expected to differ from conventional AM ceramics, as nanoparticles and three‐dimensional printing at high resolution introduce new microstructural aspects. This study applies 2PP‐AM of yttria‐stabilized zirconia to investigate the mechanical response behavior under compressive load, probing the influence of smallest structural units induced by the line packing during the printing process, design of sintered microblocks, and sintering temperature and thereby microstructure. We find a dissipative mechanical response enhanced by sintering at lower temperatures than conventional. The pursued 2PP‐AM approach yields a microstructured material with an increased number of grain boundaries that proposedly play a major role in facilitating energy dissipation within the here printed ceramic material. This microplastic response is further triggered by the filigree structures induced by hollow line packing at the order of the critical defect size of ceramics. Together, these unique aspects made accessible by the 2PP‐AM approach contribute to a heterogeneous nano‐ and microstructure, and hint toward opportunities for tailoring the mechanical response in future ceramic applications. KW - Manufacturing KW - Mechanical properties KW - Microstructure KW - Plasticity KW - Zirconia: yttria stabilized PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-605176 DO - https://doi.org/10.1111/jace.19849 SN - 1551-2916 VL - 107 IS - 10 SP - 6636 EP - 6645 PB - Wiley CY - Oxford AN - OPUS4-60517 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Review: Corrosion‐Resistant Linings and Coatings N2 - This book introduces to aspects to be considered when dealing with coatings and linings. Philip A. Schweitzer covers and compares a variety of specific coatings and their applications. In 18 chapters he divided the content into two main parts: linings and coatings. All professionals involved in design and maintenance processes get by this book a compact survey of necessary considerations which needs to be done when applying surface protection measures. The literature references at the end of some chapters support the readers finding additional information about the special topic, mainly written by the author himself. Since this newly issued paperback edition is a 1:1 re‐print of the 2001 hardcover version, neither current publications are referenced, nor revisions were made. KW - Corrosion KW - Lining KW - Coating KW - Elastomer PY - 2020 DO - https://doi.org/10.1002/maco.202070094 SN - 1521-4176 SN - 0947-5117 VL - 71 IS - 9 SP - 1592 EP - 1593 PB - WILEY‐VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-51167 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ginés-Palomares, Juan-Carlos A1 - Baasch, Julian A1 - Stapperfend, Simon A1 - Facchini, Leonardo A1 - Linke, Stefan A1 - Stoll, Enrico A1 - Günster, Jens T1 - Laser Melting vs. Laser Sintering: Large Area Heat Processing of Lunar South Pole Simulant N2 - A key component of future lunar missions is the concept of In-Situ Resource Utilization (ISRU), which involves the use of local resources to support human missions and reduce dependence on Earth-based supplies. This paper investigates the thermal processing capability of lunar regolith without the addition of binders, with a focus on large-scale applications for the construction of lunar habitats and infrastructure. The study used a simulant of lunar regolith found on the Schrödinger Basin in the South Pole region. This regolith simulant consists of 20 wt% basalt and 80 wt% anorthosite. Experiments were conducted using a high power CO2 laser to sinter and melt the regolith in a 80 mm diameter laser spot to evaluate the effectiveness of direct large area thermal processing. Results indicated that sintering begins at approximately 1,180 °C and reaches full melt at temperatures above 1,360 °C. Sintering experiments with this material revealed the formation of dense samples up to 11 mm thick, while melting experiments successfully produced larger samples by overlapping molten layers and additive manufacturing up to 50 mm thick. The energy efficiency of the sintering and melting processes was compared. The melting process was about 10 times more energy efficient than sintering in terms of material consolidation, demonstrating the promising potential of laser melting technologies of anorthosite-rich regolith for the production of structural elements. KW - Additive Manufacturing KW - Laser melting KW - ISRU KW - Moon KW - Regolith PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-639614 DO - https://doi.org/10.1016/j.amf.2025.200226 SN - 2950-4317 VL - 4 IS - 3 SP - 1 EP - 13 PB - Elsevier Ltd. AN - OPUS4-63961 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Brandić Lipińska, M. T1 - PAVER - Contextualizing laser sintering within a lunar technology roadmap N2 - The Global Exploration Strategy of the International Space Exploration Coordination Group (ISECG) describes a timeframe of 2020 and beyond with the ultimate aim to establish a human presence on Mars towards the 2040ies. The next steps lie on the Moon with a focus on the coming 10 years. Early lunar surface missions will establish a capability in support of lunar science and prepare and test mission operations for subsequent human exploration of Mars and long-duration human activities on the Moon. Given the extreme costs involved in the shipping of material from Earth, a prerequisite for future human exploration is the manufacturing of elements directly on the Moon’s surface. Unlike the equipment, which at the beginning will have to be brought from Earth, raw materials and energy could be available following the concept of In-Situ Resource Utilization. The ESA OSIP PAVING THE ROAD (PAVER) study investigates the use of a laser to sinter regolith into paving elements for use as roadways and launch pads thus mitigating dust issues for transport and exploration vehicles. The ESA-funded study examines the potential of using a laser (12 kW CO2 laser with spot beam up to 100 mm) for layer sintering of lunar and martian regolith powders to manufacture larger 3D elements and provide know-how for the automatic manufacture of paving elements in the lunar environment. The project contributes to the first step toward the establishment of a lunar base and will lead to the construction of equipment capable of paving areas and manufacturing 3D structures. PAVER project sets the starting point for an examination of the larger context of lunar exploration. Mission scenarios will look at different phases of lunar exploration: Robotic Lunar Exploration, Survivability, Sustainability, and Operational Phase. A proposed Technology Roadmap investigates the mission scenario and analyses how, and to which extent, laser melting/sintering will play a role in the various phases of exploration. The paper contextualizes laser sintering within selected mission scenarios and discusses the different kinds of infrastructure that can be produced at each phase of the mission. The outcome of the study includes the detailing of the TRL steps in the project and an outline of a timeline for the different elements. Covered aspects include terrain modelling such as operation pads, roadways, or towers, non-pressurized building structures to protect machinery, and habitat envelopes, to protect and shield humans against dust, micrometeoroids, and radiation. T2 - 73rd International Astronautical Congress (IAC) CY - Paris, France DA - 18.09.2022 KW - Additive manufacturing KW - ISRU KW - Infrastructure KW - Lunar habitat KW - Paving KW - Solar sintering PY - 2022 AN - OPUS4-56529 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zocca, Andrea T1 - Additive Manufacturing for dental restorations by layerwise slurry deposition (LSD-print) technology N2 - The growing market of custom-made dental restorations offers a major potential for an application of ceramic additive manufacturing (AM). The possibility to individualize patient specific design and to establish new efficient workflows, from model generation to manufacturing, can be fully exploited by AM technologies. However, for mass customization to be truly envisioned, ceramic AM needs to achieve a level of maturity, aesthetic quality, and productivity comparable to established manufacturing processes. In this presentation, the potential of the “layerwise slurry deposition” LSD-print technology for dental applications will be explored. It has been shown in the past years that the LSD-print can be applied to advanced ceramic materials such as alumina and silicon-infiltrated silicon carbide. For these materials, the LSD-print technology combines the high-speed printing of binder jetting with the possibility of producing a variety of high-quality ceramics. The current development deals with the challenges of applying this technology to a feldspar dental material, comparing the quality of AM restorations with the equivalent material for an established CAD/CAM workflow. Preliminary results not only indicate that the AM material produced by LSD-print can be competitive in terms of mechanical properties, but also that aesthetically satisfactory restorations can be manufactured for veneers, inlays and onlays as well as single unit fixed dental prostheses (FDPs). The presentation focuses on the material and technological challenges alongside the process chain, from the printing process, to debinding, firing and finishing the restorations. T2 - XVIIIth Conference of the European Ceramic Society CY - Lyon, France DA - 02.07.2023 KW - Additive Manufacturing KW - Layerwise slurry deposition KW - dental KW - ceramic PY - 2023 AN - OPUS4-58469 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Günster, Jens A1 - Sänger, Johanna A1 - Pauw, Brian Richard T1 - Tailoring powder properties for the light based volumetric additive manufacture of Ceramics N2 - Manipulating ceramic powder compacts and ceramic suspensions (slurries) within their volume with light requires a minimum transparency of the materials. Compared to polymers and metals, ceramic materials are unique as they offer a wide electronic band gap and thus a wide optical window of transparency. The optical window typically ranges from below 0.3 µm up to 5µm wavelength. Hence, to penetrate with light into the volume of a ceramic powder compound, its light scattering properties need to be investigated and tailored. In the present study we introduce the physical background and material development strategies to apply two-photon-polymerization (2PP), and other volumetric methods for the additive manufacture of filigree structures within the volume of ceramic slurries. T2 - ICACC 2024 CY - Daytona Beach, Florida, USA DA - 28.01.2024 KW - Additive Manufacturing KW - Two Photon Polymerization KW - Advanced ceramics PY - 2024 AN - OPUS4-59889 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Witt, Julia T1 - AFM-Untersuchungen von funktionellen Beschichtungen und Strukturänderungen unter mechanischer Beanspruchung N2 - Die Rasterkraftmikroskopie (AFM) hat sich in den letzten Jahren als eine vielseitige Abbildungstechnik von Oberflächen mit einer sehr hohen Ortsauflösung etabliert. Über die Untersuchung der reinen Oberflächentopographie sind erweiterte Modi in der Lage, gleichzeitig Informationen über die elektrischen und magnetischen Eigenschaften sowie Adhäsionsprozesse auf Oberflächen zu liefern. Interessanter wird es, wenn das AFM mit geeigneten Messzellen für in-situ-Untersuchungen in kontrollierten Atmosphären oder in Elektrolyten unter elektrochemischer Kontrolle ausgestattet ist. Dies ermöglicht die Untersuchung von Korrosions- und Adhäsionsprozessen unter Bedingungen, die die Betriebsumgebung repräsentieren. Ein aktueller Forschungsschwerpunkt unseres Fachbereiches liegt in den Untersuchungen der Deformationseigenschaften von Funktionsschichten auf Leichtmetalllegierungen, sowie in situ Untersuchungen des Korrosionsverhaltens unter kombinierter korrosiver und mechanischer Beanspruchung mittels AFM. Durch die Integrierung eines Zug-Druckmoduls in den Probentisch des Rasterkraftmikroskops haben wir jetzt die Möglichkeit, verschiedene Materialien uniaxialen Umformversuchen mit bis zu 5 kN Kraft zu unterziehen. Dabei können unter anderem auch zyklische Belastungen genutzt werden, um Ermüdungsprozesse zu simulieren. Da die Messungen in situ ohne die De- und Remontage der Probe durchgeführt werden, ermöglicht der Aufbau nicht nur Messungen mit präziser Positionssteuerung, sondern auch die Untersuchung von Prozessen im elastischen Bereich, die für die Aufklärung der Mechanismen, die zu Ermüdungsversagen führen, entscheidend sind. Die Posterpräsentation wird detaillierte Informationen zum neuen AFM-Setup liefern und unsere aktuellen Ergebnisse zur Verformung dünner Schutzschichten auf AA2024-T3 zusammenfassen. T2 - Hybrid, Materials and Structures CY - Bremen, Germany DA - 18.04.2018 KW - Kelvinsondenkraftmikroskopie KW - Funktionelle Beschichtungen KW - Kombinierete korrosive und mechanische Beanspruchung KW - Lokale Korrosion KW - Delamination KW - Deformation PY - 2018 AN - OPUS4-46522 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Özcan Sandikcioglu, Özlem T1 - Neue Projekte im Bereich Biokorrosion: Spektro-elektrochemische Untersuchungen der Biofilmbildung und MIC auf Metalloberflächen N2 - In this presentation, new projects of FB 6.2 focussing on the Analysis of microbiologically influenced corrosion (MIC) have been summarized. T2 - Sitzung der DECHEMA-GfKORR-Fachgruppe: Mikrobielle Materialzerstörung und Materialschutz CY - DECHEMA Forschungsinstitut, Frankfurt am Main, Germany DA - 30.05.2016 KW - MIC KW - Microbiologically influenced corrosion KW - Local electrochemical methods KW - Spectroelectrochemistry PY - 2016 AN - OPUS4-38200 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Orlov, N. K. A1 - Evdokimov, P. V. A1 - Milkin, P. A. A1 - Garshev, A. V. A1 - Putlayev, V. I. A1 - Grebenev, V. V. A1 - Günster, Jens T1 - Phase equilibria in CaNaPO4-CaKPO4 system and their influence on formation of bioceramics based on mixed Ca-K-Na phosphates N2 - An investigation of the two-component phase diagram of the CaNaPO4- CaKPO4system performed using various analysis techniques is reported. The continuous solid solution series of α-CaMPO4 existing above 700 °C undergoes eutectoid decomposition during cooling to β-CaMPO4-based solid solutions enriched with Na and K, and to an intermediate nonstoichiometric compound with an ideal composition of CaK0.6Na0.4PO4. All three compounds exhibit significant volumetric effects associated with first-order phase transitions, with positive volume changes under cooling for the intermediate compound. Increased K content in ceramics based on CaKyNa1-yPO4 compositions enhances the strength properties of those ceramics, including their fracture toughness, which is associated with increased density. Increased K content also has a smaller effect of inducing phase transformations accompanied by strong volume changes. KW - Phase transformations KW - Bioceramics KW - Mixed Ca-K-Na phosphates KW - Na and K rhenanites KW - Phase diagram PY - 2019 DO - https://doi.org/10.1016/j.jeurceramsoc.2019.07.044 VL - 39 IS - 16 SP - 5410 EP - 5422 PB - Elsevier Ltd. AN - OPUS4-49621 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Torge, Manfred T1 - EDX-Analysis on medieval glasses and innovative protection of stained glass panels N2 - The church of Koszewko (Poland) is a brick building edified in the 15th century built on cobblestone foundations. There are five windows in the sanctuary. Three of them enclose heraldic panels from the Küssow’s family from the 15th century which are surrounded with Goethe glass from the 18th century to complete the windows. The colored heraldic panels are strongly damaged and corroded with massive paint layer losses, glass- and leadbreakages. Those medieval glass fragments have been shortly discovered and are of particular interest for Poland since only few medieval glazing have been conserved. The damages as well as the glass compositions have been investigated with ESEM/EDX. Two categories of medieval glass compositions have been identified. The blue glass is particularly sensible to corrosion because of his high content in K2O. The colorless and the red glass samples belong to a stable glass type. Due to the thickness of the gel layer, it is easy to see that the degradation is strongly proceeded. The protection of those medieval stained-glass panels is absolute necessary. The medieval panels have been restored and surrounded from a copper frame. Then they have been fixed on the wood frame in the church. The exterior glazing has been closed with a panel of Goethe glass. The gap between the Goethe- and the medieval glass is about 3 cm. The Goethe glass panel has been stabilized with a film based on polyester to protect the medieval glasses against any damages. In this way, a low cost protective glazing has been installed for a long-term conservation of each medieval stained-glass panels. The climate measurements over the period of one year on the restored windows are in process. The temperature and the relative humidity are recorded in the church interior, in the gap between the original and the Goethe glass and outdoors. T2 - 93rd Annual Meeting of DGG and Annual Meeting of USTV CY - Nuremberg, Germany DA - 13.05.2019 KW - Medieval glasses KW - Stained glasses KW - EDX Analysis KW - Corrosion PY - 2019 AN - OPUS4-48025 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Böttcher, Katrin A1 - Kraft, Sebastian A1 - Weise, Matthias A1 - Bonse, Jörn A1 - Krüger, Jörg T1 - Publisher correction: X-ray emission during ultrafast laser grooving N2 - This is a corrigendum to the original article "X-ray emission during ultrafast laser grooving" that was published in the journal "Applied Physics A", vol. 131 (2025), article 651 (doi 10.1007/s00339-025-08728-z). PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-648868 DO - https://doi.org/10.1007/s00339-025-08882-4 SN - 0947-8396 VL - 131 IS - 11 SP - 1 PB - Springer CY - Berlin AN - OPUS4-64886 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Taffe, Alexander T1 - Einsatz von zerstörungsfreien Prüfverfahren (ZfP) bei der Bestandsaufnahme von Bauwerken T2 - Brücken- und Ingenieurbautagung 2012 CY - München, Germany DA - 25.04.2012 KW - Zerstörungsfreie Prüfung im Bauwesen KW - ZfPBau KW - Bestandsaufnahme KW - Brückenprüfung KW - Bauwerkscanner KW - Ultraschall KW - Wirbelstrom KW - Radar KW - Statik KW - Statische Nachrechnung PY - 2012 SP - 51 EP - 55 PB - Bundesministerium für Verkehr, Bau und Stadtentwicklung CY - Berlin AN - OPUS4-28594 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Grunert, Wiebke T1 - EU Projekt ODYSSEUS – Home-made explosives and Precursor N2 - Fighting terrorism requires an arsenal of tools. One of these is knowledge about explosive precursors – chemical substances that can be used for legitimate purposes, but can also be misused for the illicit manufacture of home-made explosives. In this context, the EU-funded ODYSSEUS project will develop effective and efficient prognostic, detection and forensic tools to improve prevention, countering and investigation of terrorist incidents involving home-made explosives. The knowledge will help in the development of tools for monitoring the chemical supply chain and sensing in (near) real-time explosive precursors. The tools will be field-tested in three operational use cases. T2 - 46. Informationstagung Sprengtechnik CY - Siegen, Germany DA - 25.04.2026 KW - Home-made explosives KW - Terror attacks KW - Precursor PY - 2025 AN - OPUS4-62999 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Frost, K. A1 - Lüth, Peter A1 - Schmidt, Martin A1 - Simon, K. A1 - Uhlig, S. T1 - Interlaboratory test 2023 on the method DIN EN 15188:2021-07 "Determination of the spontaneous ignition behaviour of dust accumulations" - Final report of results N2 - The test method DIN EN 15188:2021-07 “Determination of the spontaneous ignition behaviour of dust accumulations” is applied to characterize the self-ignition behaviour of combustible dusts. The experimental basis for describing the self-ignition behaviour of a given dust is the determination of the self-ignition temperatures (TSI) of differently-sized volumes of the dust sample by isoperibolic hot storage experiments (storage at constant oven temperatures) in commercially available ovens. The results measured this way reflect the dependence of the self-ignition temperatures on the volume of a dust accumulation. Several internal investigations in the past (e.g. interlaboratory tests in 2010-2011 and 2015-2016) have shown significant differences between the lab-specific results of hot storage tests of the former version of the revised DIN EN 15188:2021-07 (DIN EN 15188:2007). Therefore, an improvement of the test method DIN EN 15188:2007 was necessary. After a rather long and extensive series of various improvements (methodological modifications), the interlaboratory test in 2015-2016 demonstrated an acceptable reliability of the test method and a satisfactory measurement uncertainty if the modifications described in the interlaboratory test are taken into account. On the basis of this interlaboratory test in 2015, this subsequently led to a revision of the standard, whereby, in addition to the methodological improvements, the measurement uncertainty to be taken into account could now also be specified for the first time in this standard. The revised DIN EN 15188:2021-07 was published in 2021 and can now be applied by laboratories. This report provides the laboratory results of the first interlaboratory test 2023 on the revised method DIN EN 15188:2021-07 and summarizes the results of the assessment of laboratory performance. KW - DIN EN 15188:2021-07 KW - Spontaneous ignition KW - Interlaboratory test KW - Round robin test KW - Proficiency test KW - Dangerous goods KW - Hazardous substances KW - Measurement uncertainty KW - Gefahrgut KW - Gefahrstoff KW - Qualitätssicherung KW - Ringversuch KW - Selbstentzündung KW - Staub KW - Dust PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-614560 SN - 978-3-9818564-6-0 DO - https://doi.org/10.26272/opus4-61456 SP - 1 EP - 51 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin ET - 1. AN - OPUS4-61456 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Kuchenbecker, Petra A1 - Lindemann, Franziska T1 - Final report proficiency test LS BAM-5.5-2021: Measurement of the particle size distribution of ceramic powders by laser diffraction in accordance with ISO 13320 N2 - This is the final report on the proficiency test (PT) „Measurement of the particle size distribution of ceramic powders by laser diffraction”. The PT was organized by the Federal Institute for Materials Research and Testing (BAM), division 5.5 “Advanced technical ceramics”. The measurements took place from 12/2021 to 03/2022. The aim of the interlaboratory comparison was the proficiency assessment of the participating laboratories. Management and realization of PT were performed in accordance with DIN EN ISO/IEC 17043:2010. The basis of the harmonized measuring procedure and the instructions for the interlaboratory comparison was the standard ISO 13320:2020. The statistical analysis was performed in accordance with DIN ISO 13528:2020 by use of the software PROLab Plus (QuoData GmbH, Dresden, Germany). A group of 44 laboratories from 17 countries participated in the PT. Laser diffraction analyzers produced by 7 different manufacturers were used. The three test materials were commercial products. Overall, the measured characteristic values of the particle distributions (d10, d50 and d90) were in the size range between 0.5 and 25 μm. The final report contains all individual results in an anonymous way. KW - Proficiency test KW - Particle size KW - Laser light scattering PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-548640 DO - https://doi.org/10.26272/opus4-54864 SP - 1 EP - 33 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-54864 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Breese, Philipp Peter T1 - Additive Manufacturing with In-situ Measurement and Closed-loop Control for the Powder Flow in Laser Metal Deposition N2 - The powder mass flow rate is one of the three main factors directly influencing geometry and quality in the Additive Manufacturing (AM; also 3D printing) process of Laser Metal Deposition (LMD), also known as Directed Energy Deposition (DED-LB/M). However, the pneumatic transport of the metal powder lacks stability, repeatability, and traceability. There is currently no reliable in-situ measurement of the mass flow rate available in industry. As a result, time-consuming powder flow measurements before the manufacturing are typical while no recording or feedback takes place during the manufacturing. Based on this problem statement, this thesis introduces a holistic approach for in-situ measurement and closed-loop control of pneumatic powder flows. For the in-situ measurement, a widely available nonintrusive optoelectronic sensor was used. Found mathematical dependencies reliably convert the sensor output into a powder mass flow rate dependent on powder parameters and feeding conditions. Therefore, the model is usable with various powder types while achieving a Mean Relative Error (MRE) of less than 4% at 125 Hz. Similarly, a model was introduced for the powder velocity using a second sensor further downstream. This provided insight into the powder’s movement while the model achieved an MRE of less than 3%. As a second main research endeavor, the sensor output was used to implement and investigate a closed-loop powder flow control on a vibration feeder. PID controller gains were calculated empirically at set operating points for the nonlinear system. Again, a usage with various metal powders is possible as the influences of powder parameters and feeding conditions were investigated and incorporated into the model. In addition, the dependence on the previous powder flow (memory effect) was factored in as well. With this, faster recovery from blockages and a reduction in standard deviation during steady state feeding by more than 20% were demonstrated. Complementary numerical CFD simulations investigated the effect of the carrier gas flow rates on powder flow homogeneity and powder particle size separations. A second modeling approach demonstrated the use of machine learning with the optoelectronic sensor output. A 1D convolutional neural network (CNN) was shown to be able to predict the powder flow with a Weighted Absolute Percentage Error (WAPE) of less than 4% compared to the actual flow. With this, the model’s capability to detect slightly elevated moisture (at <0.4wt%) in the powder as well as differences in particle size distribution was proven on in-situ data from powder feeding. Finally, the methods were validated on the LMD process by additively manufacturing test components. The active closed-loop powder flow control shows a significant improvement in repeatability for LMD. The in-situ measurement allows a monitoring of the powder mass flow rate with the recorded data throughout the entire AM process. In addition, Scanning Electron Microscopy (SEM) images showed potential benefits at the microscopic level like reduced defects. With this, the whole chain for a powder flow improvement method was investigated, implemented, and validated in the context of Laser Metal Deposition. Furthermore, a high potential for retrofitting is given while at low cost. This lays the foundation for a more traceable and digital AM process in industry leading to repeatable and safe products. KW - Pneumatic powder flow KW - Direct Energy Deposition KW - DED-LB/M KW - 3D printing KW - In-situ monitoring PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-650261 DO - https://doi.org/10.14279/depositonce-23032 SP - 1 EP - 198 PB - TU Berlin CY - Berlin AN - OPUS4-65026 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Hahn, Marc Benjamin T1 - Temperature effects in the Object Oriented Micromagnetic Framework (OOMMF) - OOMMF input parameter files for Tc determination N2 - To simulate the movement of the macroscopic magnetic moment in ferromagnetic systems under the influence of elevated temperatures, the stochastic version of the Landau-Lifshitz (LL) or the Landau-Lifshitz-Gilbert equation with a spin density of one per unit cell has to be used. To apply the stochastic LL to micromagnetic simulations, where the spin density per unit cell is generally higher, a conversion has to be performed. OOMMF sample files MIF) are provided which can be used to determine the Curie temperature for the classical bulk magnets, iron, nickel and cobalt. KW - OOMMF KW - Temperature KW - Micromagnetism KW - Thetaevolve KW - Ferromagnetism KW - Exchange interaction KW - LLG KW - Landau Lifshitz equation KW - Magnetic moment KW - Magnetic nanoparticles KW - Object oriented micromagnetic framework KW - Stochastic Landau Lifshitz Gilbert equation KW - Temperature scaling PY - 2020 DO - https://doi.org/10.26272/opus4-51169 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-51169 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Hahn, Marc Benjamin T1 - TOPAS cell model with nanoparticles N2 - These files contain cell models for TOPAS/Geant4 and the inclusion of nano particles in particle scattering simulations. A simple spherical cell with nanoparticles can be generated in a fast manner. The user has the option to include the following organelles: nucleus, mitochondria, cell membrane. Additionally nanoparticles can be included in the cytosol and at the surface of the nucleus and/or the mitochondria. The C++ classes in this repository extend the functionality of the TOPAS (http://www.topasmc.org/) Monte-Carlo program, which is itself a wrapper of the Geant4 MCS Toolkit (http://geant4.org). The sourcecode together with examples and scorers are provided. "If you use this extension please cite the following literature: Hahn, M.B., Zutta Villate, J.M. "Combined cell and nanoparticle models for TOPAS to study radiation dose enhancement in cell organelles." Sci Rep 11, 6721 (2021). https://doi.org/10.1038/s41598-021-85964-2 " KW - Monte-Carlo simulation KW - MCS KW - Geant4 KW - TOPAS KW - TOPAS-nBio KW - Dosimetry KW - Nanoparticles KW - Nanoparticle KW - AuNP KW - Gold KW - Microdosimetry KW - Targeted nanoparticle KW - Simulation KW - Particle scattering KW - Cell KW - Nucleus KW - Mitochondria KW - Cancer therapy KW - Radiation therapy PY - 2020 UR - https://github.com/BAMresearch/TOPAS-CellModels UR - https://github.com/MarcBHahn/TOPAS-CellModels DO - https://doi.org/10.26272/opus4-51150 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-51150 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Kuchenbecker, Petra A1 - Lindemann, Franziska T1 - Final report proficiency test LS BAM-5.4-2024 - Measurement of the particle size distribution of ceramic powders by laser diffraction N2 - This publication is the final report on the proficiency test (PT) LS BAM-5.4-2024 „Measurement of the particle size distribution of ceramic powders by laser diffraction”. The PT was organized by the Federal Institute for Materials Research and Testing (BAM), division 5.4 “Advanced Multi-materials Processing”, Germany. The measurements took place from 2024/05 to 2024/07. The aim of the interlaboratory comparison was the proficiency assessment of the participating laboratories. The PT was performed in accordance with DIN EN ISO/IEC 17043:2010. The harmonized measurement procedure was based on ISO 13320:2020The statistical analysis was performed in accordance with DIN ISO 13528:2020 by use of the software PROLab (QuoData GmbH, Dresden, Germany). A group of 35 laboratories from 14 countries participated in the PT. Laser diffraction analyzers produced by 7 different manufacturers were used. The three test materials were commercial ceramic powders. Overall, the measured characteristic values of the particle size distributions (d10,3, d50,3 and d90,3) were in the size range between 1 and 35 μm. The final report contains all individual results in an anonymous form. KW - Proficiency test KW - Particle size determination KW - Laser diffraction PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-610602 DO - https://doi.org/10.26272/opus4-61060 SP - 1 EP - 33 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-61060 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - VIDEO A1 - Pauw, Brian Richard T1 - The human factor: A round robin study on the variation in data analyses N2 - This is a remote presentation I gave at the 2022 Small-angle Scattering conference in Campinas, Brazil. The video has been obtained from the conference organisers with their explicit permission for use on YouTube. I've tried to spruce up the audio from the remote recording the best I could. The conference abstract for this talk was: "How much do we, the small-angle scatterers, influence the results of an investigation? What uncertainty do we add by our human diversity in thoughts and approaches, and is this significant compared to the uncertainty from the instrumental measurement factors? After our previous Round Robin on data collection, we know that many laboratories can collect reasonably consistent small-angle scattering data on easy samples. To investigate the next, human component, we compiled four existing datasets from globular (roughly spherical) scatterers, each exhibiting a common complication, and asked the participants to apply their usual methods and toolset to the quantification of the results (https://lookingatnothing.com/index.php/archives/3274). Accompanying the datasets was a modicum of accompanying information to help with the interpretation of the data, similar to what we normally receive from our collaborators. More than 30 participants reported back with volume fractions, mean sizes and size distribution widths of the particle populations in the samples, as well as information on their self-assessed level of experience and years in the field. While the Round Robin is still underway (until the 25th of April, 2022), the initial results already show significant spread in the results. Some of these are due to the variety in interpretation of the meaning of the requested parameters, as well as simple human errors, both of which are easy to correct for. Nevertheless, even after correcting for these differences in understanding, a significant spread remains. This highlights an urgent challenge to our community: how can we better help ourselves and our colleagues obtain more reliable results, how could we take the human factor out of the equation, so to speak? In this talk, we will introduce the four datasets, their origins and challenges. Hot off the press, we will summarize the anonymized, quantified results of the Data Analysis Round Robin. (Incidentally, we will also see if a correlation exists between experience and proximity of the result to the median). Lastly, potential avenues for improving our field will be offered based on the findings, ranging from low-effort yet somehow controversial improvements, to high-effort foundational considerations." T2 - International Small-Angle Scattering Conference (SAS2022) CY - Campinas, Brazil DA - 11.09.2022 KW - Round robin KW - Data analysis KW - X-ray scattering KW - Neutron scattering KW - Nanomaterials KW - Metrology KW - Interlaboratory comparison PY - 2023 UR - https://www.youtube.com/watch?v=t1Rowo--Osg DO - https://doi.org/10.26272/opus4-56897 PB - YouTube, LLC CY - San Bruno, CA, USA AN - OPUS4-56897 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Völker, Christoph T1 - WEBSLAMD N2 - The objective of SLAMD is to accelerate materials research in the wet lab through AI. Currently, the focus is on sustainable concrete and binder formulations, but it can be extended to other material classes in the future. 1. Summary Leverage the Digital Lab and AI optimization to discover exciting new materials Represent resources and processes and their socio-economic impact. Calculate complex compositions and enrich them with detailed material knowledge. Integrate laboratory data and apply it to novel formulations. Tailor materials to the purpose to achieve the best solution. Workflow Digital Lab Specify resources: From base materials to manufacturing processes – "Base" enables a detailed and consistent description of existing resources Combine resources: The combination of base materials and processes offers an almost infinite optimization potential. "Blend" makes it easier to design complex configurations. Digital Formulations: With "Formulations" you can effortlessly convert your resources into the entire spectrum of possible concrete formulations. This automatically generates a detailed set of data for AI optimization. AI-Optimization Materials Discovery: Integrate data from the "Digital Lab" or upload your own material data. Enrich the data with lab results and adopt the knowledge to new recipes via artificial intelligence. Leverage socio-economic metrics to identify recipes tailored to your requirements. KW - Materials informatics KW - Scientific software KW - Sequential learning PY - 2022 UR - https://github.com/BAMresearch/WEBSLAMD DO - https://doi.org/10.26272/opus4-56640 PB - GitHub CY - San Francisco, CA, USA AN - OPUS4-56640 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - VIDEO A1 - Schwibbert, Karin A1 - Richter, Anja A1 - Bonse, Jörn T1 - BioCombs4Nanofibers: From nanofibers over spiders to bacteria N2 - This 6 minute long MP4-video presents some key results of the European research project "BioCombs4Nanofibers" to the broader public. Inspired by nature, some concepts of certain types of spiders are transferred to technology in order to develop bacteria-repellent surfaces through laser surface nanostructuring. Funding notice: This study was funded by the European Union's research and innovation program under the FET Open grant agreement No. 862016 (BioCombs4Nanofibers, http://biocombs4nanofibers.eu). KW - Antiadhesive surfaces KW - Laser-induced periodic surface structures (LIPSS) KW - Cribellate spiders KW - Bacterial adhesion tests KW - Bacteria-repellent surfaces PY - 2022 UR - https://download.jku.at/org/7kM/xyU/BioCombs4Nanofibers/D5.6_video%20for%20the%20broader%20public_23.03.2022.mp4 UR - https://www.jku.at/en/biocombs4nanofibers/dissemination/ DO - https://doi.org/10.26272/opus4-54939 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-54939 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Böttcher, Katrin A1 - Kraft, Sebastian A1 - Weise, Matthias A1 - Bonse, Jörn A1 - Krüger, Jörg T1 - X-ray emission during ultrafast laser grooving N2 - Ultrashort pulse lasers offer the possibility to process materials with minimal heat input and high precision. However, the X-ray emission at high laser peak intensities represents an undesirable side effect. A laser system (1030 nm wavelength, 40 W maximum average laser power, 925 fs pulse duration, 100 μJ maximum pulse energy, 400 kHz pulse repetition frequency) was used to analyze the X-ray skin dose rates for applied peak intensities between 9.2 × 10^12 W/cm^2 and 1.3 × 10^14 W/cm^2 for mild steel, stainless steel and tungsten during groove processing. The lowest laser peak intensity at which X-ray emission could be measured was 9.2 × 10^12 W/cm^2 for processing of stainless steel. The X-ray emission showed a characteristic evolution in dependence on the number of overscans at the same line positions. For low peak intensities, a measurable X-ray emission only begins after a few passes. The number of scans to reach the maximum dose rate increases with lower laser peak intensity. Analysis of the evolving surface topography by white light interference microscopy in connection with ray-tracing simulations led to the interpretation that the increase in X-ray emission is due to the local intensity redistribution by multiple reflection within the laser-generated grooves which is promoted by a particular choice of the linear laser polarization. KW - Ultrashort pulsed laser KW - Laser-induced X-rays KW - X-ray hazard KW - X-ray emission PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-639483 DO - https://doi.org/10.1007/s00339-025-08728-z SN - 1432-0630 VL - 131 IS - 8 SP - 1 EP - 12 PB - Springer CY - Berlin AN - OPUS4-63948 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kalbe, Ute T1 - Elutionsverfahren in Forschung und regulatorischem Kontext N2 - Elutionsverfahren sind ein Tool für Umweltverträglichkeitsprüfungen verschiedenster Materialien im Kontakt mit Wasser. Im früheren Fachbereich 4.3 Schadstofftransfer und Umwelttechnologien wurden dazu umfangreiche Kompetenzen vor allem im Zusammenhang mit mineralischen Reststoffen sowie vielfältigen Bauprodukten aufgebaut und experimentelle Erfahrungen gesammelt. Darüber hinaus wurde auch der Austrag von Partikeln betrachtet und die gleichzeitige Bewertung von Mikroplastik- und Schadstoffausträgen aus Kunsstofftrasen untersucht. Es sind aber auch weitere Anwendungen beispielsweise zur Prüfung der Beständigkeit von Materialien denkbar. Im Workshop wurden Anwendungsbereiche von Elutionsverfahren diskutiert mit dem Ziel der besseren Vernetzung, der gemeinsamen Nutzung von Ressourcen und Identifikation von Synergien zwischen den Fachbereichen bzw. Aktivitätsfeldern. T2 - Workshop - Bewertung der Freisetzung von (Schad)stoffen aus Materialien mit Elutionsverfahren CY - Berlin, Germany DA - 21.01.2025 KW - Elution KW - Materialien KW - Schadstoffe PY - 2025 AN - OPUS4-65023 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Biyikal, Mustafa T1 - Handgerät für den mobilen Einsatz zur Detektion von Sprengstoffspuren N2 - Mithilfe des EXIST-Forschungstransfers wird ein tragbares und leicht zu bedienendes Handgerät auf der Basis von chemisch-optischen Sensoren entwickelt, welches kleinste Spuren von verschiedensten Sprengstoffen und Markern (z.B. TNT, C4, ANFO, TATP, DMDNB etc.) und reine Salze (z. B. Kaliumnitrat) sicher und ohne größere Querempfindlichkeiten detektieren kann. Das Gerät wurde in den letzten 10 Jahren bei der Bundesanstalt für Materialforschung und -prüfung (BAM) entwickelt und wird von der 2024 ausgegründeten Firma Noxoon GmbH in ein kommerzielles Gerät überführt. Die Vorteile des Handgeräts sind die hohe Selektivität, die hohe Sensitivität, die schnelle Detektion in wenigen Sekunden bis zur Ergebnisanzeige sowie der schnelle und das geringe Gewicht des Gerätes von 900 g. Neben den Vorteilen findet sich auch zahlreiche Alleinstellungsmerkmale in der Benutzung des Gerätes. So können z.B. - reine Salze - Sprengstoffe in Gegenwart von Wasser - Sprengstoffe und Drogen in versiegelten Briefumschlägen detektiert werden. Ein besonderes Alleinstellungsmerkmal ist, dass eine Reinigung des Handgeräts nach Messungen von stark kontaminierten Proben nicht notwendig ist. Für den deutschsprachigen bzw. europäischen Raum existiert noch kein vergleichbares Gerät. Das kommerzielle Gerät soll ab 2025 auf den Markt gebracht werden und wird einen wichtigen Beitrag zur öffentlichen Sicherheit und zum Umweltschutz leisten. T2 - BBK Fachkongress "Forschung für den Bevölkerungsschutz" CY - Bonn, Germany DA - 05.02.2025 KW - Explosivstoffe KW - Detektion KW - Handgerät PY - 2025 AN - OPUS4-65031 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Influence of Substrate Design on Properties and Residual Stresses in Hybrid AM/DED-Arc of High-Strength Steels N2 - High-strength, fine-grained structural steels are increasingly used in modern steel construction to meet economic and environmental demands through lightweight design and reduced material usage. Additive manufacturing (AM), in particularly direct energy deposition with gas metal arc welding (DED-Arc), offers significant advantages in flex-ibility, production speed, and cost efficiency. In hybrid AM, conventionally manufac-tured parts are extended or modified using AM processes. Welding-induced residual stresses, especially in the transition area, pose challenges to structural integrity. This study investigates the influence of substrate design and thermal pretreatment on the residual stress state of hybrid AM components made from base material steel S690QL and a welding filler, a modified solid wire G79. Two substrate geometries (I- and T-substrate) are analysed, which are additively and conventionally manufactured, re-spectively. Results show that substrate geometry significantly affects local residual stresses, microstructure and hardness, particularly in the transition are. The findings contribute to a better understanding of the evolution of welding stresses in hybrid AM components to achieve reliable, crack-resistant and economic high-strength steel structures. T2 - 4th International Conference on Advanced Joining Processes 2025 CY - Coimbra, Portugal DA - 16.10.2025 KW - DED-Arc KW - Residual stress KW - Hybrid additive manufacturing PY - 2025 AN - OPUS4-65048 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scharf-Wildenhain, R. T1 - Influence of build-up height on residual stresses in additive repair and modification of multi-material composites using DED-Arc N2 - The application of steels with a higher yield strength allows reductions in wall thickness, component weight and production costs. Hybrid additive manufacturing based on Gas Metal Arc Welding (GMAW) processes (DED-Arc) can be used to realise highly effi-cient component modifications and repairs on semi-finished products and additively manufactured structures. There are still a number of key issues preventing widespread implementation, particularly for SMEs. In addition to the manufacturing design, detailed information about assembly strategy and geometric adaptation of the component for modifications or repairs are missing. These include the welding-related stresses associ-ated with the microstructural influences caused by the additive manufacturing steps, particularly in the transition area of the substrate and filler material interface. The present research focuses the effect of component height on residual stress distribution. Defined specimens were welded fully automatically with a high-strength solid wire (yield strength > 790 MPa) especially adapted for DED-Arc on S690QL substrate. T2 - IIW intermediate meeting for commission IX CY - Trollhätten, Sweden DA - 12.03.2025 KW - DED-Arc KW - Residual stress KW - Component height PY - 2025 AN - OPUS4-65046 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Davenport, Rebecca T1 - Regulations versus practice and the Divine Name: Ink analysis in medieval Torah scrolls N2 - The medieval Rabbis had very strict rules for the construction of a Sefer Torah. The Divine Names should be written • by a qualified scribe • who is ritually pure • in the presence of a minyan (10 adult Jewish men) • in an appropriate frame of mind • without being interrupted However, when these scrolls were written it would have been impossible to verify any of this after the fact. While we do not currently have any way to determine how recently the scribes had bathed, or what they might have been thinking as they wrote, we can now know much more about the inscription of the Divine Name than these scribes ever would have guessed. It is sometimes apparent from a visual inspection of the text that the Divine Name has been written in a second stage, from irregular letter kerning or a different ink colour. Using XRF, we have been able to discover more instances of a different ink used for the Name, and have shown that in some cases the secondary ink was also used to correct the main text, suggesting that the later writing was done by a master scribe who also proofread the entire scroll. Using a Brucker M6 Jetstream, it has been possible to produce elemental “heat maps” of whole paragraphs or even large sections of a parchment sheet. Using such large samples of text, we can usefully compare the levels of copper and zinc used to write individual letters or words despite their relatively low concentration, which permits very fine differentiation of the inks used. The techniques presented here would also be highly applicable to assessing ink degradation, as they are able to detect much smaller differences in ink composition than had previously been possible. T2 - The International Iron Gall Ink Meeting 2025 CY - Lisboa, Portugal DA - 07.05.2025 KW - XRF spectroscopy KW - Torah scrolls KW - Jewish studies KW - XRF mapping PY - 2025 AN - OPUS4-65036 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Biyikal, Mustafa T1 - Handgeräte zur Detektion von Sprengstoffspuren N2 - Der Übersichtsvortrag stellt den aktuellen Stand zu Handgeräten zur Detektion von Sprengstoffspuren vor. T2 - Symposium Anlagensicherheit 2025 CY - Hamburg, Germany DA - 04.02.2025 KW - Explosivstoffe KW - Detektion KW - Handgerät PY - 2025 AN - OPUS4-65029 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Mirtschin, Nikolaus T1 - Thermomechanisches Verhalten von semikristallinem Polyester-Urethan N2 - Formgedächtnispolymere werden durch thermomechanische Vorbehandlung, die Programmierung, in eine temporäre Form überführt. In die Ursprungsform kehren sie dann erst nach externer Stimulierung, durch Auslösen des Formgedächtniseffekts, wieder zurück. Um diesen Effekt zu optimieren, werden in dieser Arbeit thermomechanische Designoptionen analysiert und Stellschrauben der Programmierung diskutiert. Quantifiziert wird das Materialverhalten eines physikalisch vernetzten Polyurethans mit semikristalliner Polyester-Weichsegmentphase (PEU) in thermomechanischen Messungen, in denen das Polymer Dehnungen bis über 1000% fixiert. Deformationen im breiten Schmelzübergangsbereich der Weichsegmentphase ermöglichen die präzise Kontrolle über die Temperaturen der Dehnungs- und Spannungsrückstellung, den bekannten Temperaturgedächtniseffekt (TGE). Erst durch eine neuartige Programmierung wird jedoch der Beginn der Rückstellung einstellbar. Für diesen Onset-TGE wird das PEU direkt nach dem Recken entlastet und danach unter die Kristallisationstemperatur abgekühlt. In situ Röntgenstreuung zeigt, dass durch den frühen Entlastungszeitpunkt nur der Teil der kristallinen Weichsegmentphase zur Fixierung beiträgt, der auch beim Recken kristallin ist. Die Kristallinität bietet daher eine Stellschraube, um das thermomechanische Verhalten zu veredeln. Über die Optimierungsparameter Reckrate, Temperaturhaltezeit und maximale Dehnung erzielt das PEU hohe Fixierbarkeiten und Rückstellspannungen, ohne die Rückstellung und den Onset-TGE zu beeinträchtigen. Durch die Erweiterung der Programmierung des Onset-TGEs hin zu einer zweiten Deformation und Entlastung innerhalb des Schmelzübergangs zeigt das PEU einen bisher nicht berichteten zweistufigen Spannungsanstieg während der Rückstellung. Ein Temperaturlimit für den Onset-TGE stellt die Peak-Schmelztemperatur aus der dynamischen Differenzkalorimetrie dar. Durch die verbleibende Kristallinität oberhalb dieser Temperatur führt die Deformation und Entlastung direkt zur thermoreversiblen Aktuation mit Dehnungsänderungen bis zu 28%. Die Ergebnisse werden auf einen Miniaturisierungsansatz für schaltbare Informationsträger übertragen, mit denen eine maschinenlesbare Information von nichtlesbar nach lesbar geschaltet werden kann. In einer Machbarkeitsstudie wird der für Sensoranwendungen vielversprechende Onset-TGE genutzt, um die Lesbarkeit der Informationsträger bei einer vordefinierten Temperatur zu schalten. Das erweitert das potentielle Anwendungsfeld der Technologie vom Produkt- und Markenschutz zur Überwachung von Kühlketten. N2 - Shape memory polymers are able to change their shape upon application of an external stimulus. This behavior requires a thermomechanical treatment, so-called programming, to establish a temporary shape. To optimize the shape memory performance, thermomechanical design options will be analyzed and programming parameters discussed in the present thesis. The material behavior of a physically crosslinked polyurethane with semicrystalline polyester soft segments (PEU) is quantified by thermomechanical measurements, where the polymer fixes strains of above 1000%. The deformation within the broad melting transition of the soft segment phase enables the precise control over the temperatures of strain and stress recovery, also known as temperature-memory effect (TME). But only the herein introduced programming route, consisting in elongation and unloading prior to cooling below the crystallization transition, allows for fine-tuning the beginning of recovery. For the resulting onset-TME in situ X-ray scattering indicates that only soft segment crystals contribute to fixation, which are crystalline during deformation. Therefore, the crystallinity opens the door for gaining precisely control over the thermomechanical behavior. Optimization parameters for reaching high strain fixities and recovery stresses without compromising recovery nor the onset-TME are found in the strain rate, temperature holding time and maximum strain. When extending the programming route for onset-TMEs towards a second deformation and unloading step of PEU within the melting transition, an unreported two-step stress recovery is rendered possible. However, the peak melting temperature determined from differential scanning calorimetry represents a temperature limit for the onset control. Through the residual crystallinity above that temperature, deformation and unloading yield thermoreversible actuation with strain changes up to 28%. The findings are transferred to a miniaturization approach for switchable information carriers for switching encoded information from machine-unreadable to readable. In a proof-of-concept study the onset-TME – promising for sensor applications – can be exploited in order to predefine a temperature threshold value for readability of information carriers. This behavior widen their potential applicability from product and brand protection to cold chain supervision. T3 - BAM Dissertationsreihe - 156 KW - Formgedächtnispolymere KW - Temperaturgedächtnispolymere KW - Polyester-Urethan KW - Thermomechanische Eigenschaften KW - Programmierung PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-399648 SN - 978-3-9818270-5-7 SN - 1613-4249 VL - 156 SP - iii EP - 150 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-39964 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Seuthe, T. A1 - Mermillod-Blondin, A. A1 - Grehn, M. A1 - Bonse, Jörn A1 - Wondraczek, L. A1 - Eberstein, M. T1 - Structural relaxation phenomena in silicate glasses modifed by irradiation with femtosecond laser pulses N2 - Structural relaxation phenomena in binary and multicomponent lithium silicate glasses were studied upon irradiation with femtosecond (fs) laser pulses (800 nm central wavelength, 130 fs pulse duration) and subsequent thermal annealing experiments. Depending on the annealing temperature, micro-Raman spectroscopy analyses evidenced different relaxation behaviours, associated to bridging and non-bridging oxygen structures present in the glass network. The results indicate that the mobility of lithium ions is an important factor during the glass modification with fs-laser pulses. Quantitative phase contrast imaging (spatial light interference microscopy) revealed that these fs-laser induced structural modifications are closely related to local changes in the refractive index of the material. The results establish a promising strategy for tailoring fs-laser sensitivity of glasses through structural mobility. KW - Femtosecond laser KW - Silicate glasses KW - Raman spectroscopy KW - Structural relaxation KW - Refractive index PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-393045 DO - https://doi.org/10.1038/srep43815 SN - 2045-2322 VL - 7 SP - 43815, 1 EP - 43815, 10 PB - Nature Publishing Group CY - London, UK AN - OPUS4-39304 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mull, Birte A1 - Möhlmann, L. A1 - Wilke, Olaf T1 - Photocatalytic degradation of toluene, butyl acetate and limonene under UV and visible light with titanium dioxide-graphene oxide as photocatalyst N2 - Photocatalysis is a promising technique to reduce volatile organic compounds indoors. Titanium dioxide (TiO2) is a frequently-used UV active photocatalyst. Because of the lack of UV light indoors, TiO2 has to be modified to get its working range shifted into the visible light spectrum. In this study, the photocatalytic degradation of toluene, butyl acetate and limonene was investigated under UV LED light and blue LED light in emission test chambers with catalysts either made of pure TiO2 or TiO2 modified with graphene oxide (GO). TiO2 coated with different GO amounts (0.75%–14%) were investigated to find an optimum ratio for the photocatalytic degradation of VOC in real indoor air concentrations. Most experiments were performed at a relative humidity of 0% in 20 L emission test chambers. Experiments at 40% relative humidity were done in a 1 m³ emission test chamber to determine potential byproducts. Degradation under UV LED light could be achieved for all three compounds with almost all tested catalyst samples up to more than 95%. Limonene had the highest degradation of the three selected volatile organic compounds under blue LED light with all investigated catalyst samples. KW - Photocatalysis KW - Emission test chamber KW - Volatile organic compound KW - VOC KW - Degradation PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-402955 DO - https://doi.org/10.3390/environments4010009 SN - 2076-3298 VL - 4 IS - 1 SP - Article 9, 1 EP - 9 PB - MDPI CY - Basel AN - OPUS4-40295 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pavlovic, Mato A1 - Zoëga, Andreas A1 - Kurz, J. H. A1 - Zanotelli, Christina T1 - Investigations to introduce the probability of detection method for ultrasonic inspection of hollow axles at Deutsche Bahn N2 - The vast experience with the automated, ultrasonic system for the inspection of hollow railway axles used by Deutsche Bahn shows that much smaller flaws are detectable than required. This results in a number of false calls. False calls lead to unnecessary demounting and disassembling of wheelsets, which generates unnecessary additional costs. In order to adjust the sensitivity of the inspection system to reduce the number of false calls without compromising safety, the capability of the system to detect cracks needs to be comprehensively established. This capability can be quantified by using probability of detection (POD) curves for the system. The multi-parameter POD model makes it possible to include several factors that influence the crack detection in the analysis. The analysis presented in this paper shows that crack position, orientation, depth extension, and shape as well as the geometry of the axle all have influence on the ultrasonic response amplitude. For future work, calculation of the POD using multi-parameter POD model with these parameters is planned. T2 - ESIS TC24 Workshop "Integrity of Railway Structures" CY - Leoben, Austria DA - 24.10.2016 KW - Crack KW - Reliability KW - POD KW - Axle KW - Ultrasonic PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-415201 DO - https://doi.org/10.1016/j.prostr.2017.07.002 SN - 2452-3216 VL - 4 SP - 79 EP - 86 PB - Elsevier, B.V. AN - OPUS4-41520 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tuma, Dirk A1 - Kumbhar, V. S. A1 - Lee, Y. R. A1 - Ra, C. S. A1 - Min, B.-K. A1 - Shim, J.-J. T1 - Modified chemical synthesis of MnS nanoclusters on nickel foam for high performance all-solid-state asymmetric supercapacitors N2 - Novel MnS nanoclusters were synthesized on nickel foam (NF) using a successive ionic layer adsorption and reaction (SILAR) method. MnS nanoclusters with different sizes were obtained by varying the number of deposition cycles. The crystal structure, chemical composition, and surface microstructure of the electrodes were characterized by X-ray diffraction, X-ray photoelectron spectroscopy, field Emission scanning electron microscopy, and high-resolution transmission electron microscopy. The electrochemical behavior of the MnS nanoclusters was examined by cyclic voltammetry, galvanostatic charge–discharge, cycling test, and electrochemical impedance spectroscopy. The MnS nanoclusters prepared with 90 SILAR cycles showed the best supercapacitance in a 6 M KOH aqueous electrolyte with a specific capacitance of 828 F/g at a scan rate of 5 mV/s and cycling stability of 85.2 % after 5000 charge–discharge cycles. Moreover, an asymmetric supercapacitor (ASC) was assembled with the as-prepared MnS electrode on NF as the positive electrode, hydrothermally prepared reduced graphene oxide (rGO) on NF as the negative electrode, and PVA–KOH gel as the electrolyte. The MnS@NF//rGO@NF ASC showed excellent electrochemical performance with maximum energy and power densities of 34.1 Wh/kg and 12.8 kW/kg, respectively. The ASC also showed a capacitive retention of 86.5 % after 2000 charge–discharge cycles, highlighting its practical application for energy storage. KW - Nanocluster KW - Electrochemical behavior KW - Asymmetric supercapacitor KW - Graphene oxide PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-403147 DO - https://doi.org/10.1039/c7ra00772h SN - 2046-2069 VL - 7 IS - 27 SP - 16348 EP - 16359 PB - The Royal Society of Chemistry CY - London AN - OPUS4-40314 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Naka, A. A1 - Yasutaka, T. A1 - Sakanakura, H. A1 - Kalbe, Ute A1 - Watanabe, Y. A1 - Inoba, S. A1 - Takeo, M. A1 - Inui, T. A1 - Katsumi, T. A1 - Fujikawa, T. A1 - Sato, K. A1 - Higashinog, K. A1 - Someyaga, M. T1 - Column percolation test for contaminated soils: Key factors for standardization N2 - Column percolation tests may be suitable for prediction of chemical leaching from soil and soil materials. However, compared with batch leaching tests, they are time-consuming. It is therefore important to investigate ways to shorten the tests without affecting the quality of results. In this study, we evaluate the feasibility of decreasing testing time by increasing flow rate and decreasing equilibration time compared to the conditions specified in ISO/TS 21268-3, with equilibration periods of 48 h and flow rate of 12 mL/h. We tested three equilibration periods (0, 12–16, and 48 h) and two flow rates (12 and 36 mL/h)on four different soils and compared the inorganic constituent releases. For soils A and D, we observed similar values for all conditions except for the 0 h–36 mL/h case. For soil B, we observed no appreciable differences between the tested conditions, while for soil C there were no consistent trends probably due to the difference in ongoing oxidation reactions between soil samples. These results suggest that column percolation tests can be shortened from 20 to 30 days to 7–9 days by decreasing the equilibration time to 12–16 h and increasing the flow rate to 36 mL/h for inorganic substances. KW - Contaminated soils KW - Column percolation PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-372038 DO - https://doi.org/10.1016/j.jhazmat.2016.08.046 SN - 0304-3894 VL - 320 SP - 326 EP - 340 PB - Elsevier B.V. AN - OPUS4-37203 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kromm, Arne A1 - Kannengießer, Thomas T1 - In-situ-phase analysis using synchrotron radiation of low transformation temperature (LTT) welding material N2 - Cold cracking resistance is a relevant evaluation criterion for welded joints and affected by residual stresses which result from the welding procedure. Compressive residual stresses can thereby have a positive influence on preventing cracking. A unique possibility of generating compressive residual stresses already during the welding procedure is offered by the so-called Low Transformation Temperature (LTT) filler wires. Compared to conventional wires, these materials show decreased phase transformation temperatures which can work against the cooling-specific contraction. In consequence, distinct compressive residual stresses can be observed within the weld and adjacent areas. The strength of these fillers makes them potentially applicable to high-strength steel welding. Investigations were carried out to determine the phase transformation behaviour of different LTT-filler materials. Transformation temperatures were identified using Single Sensor Differential Thermal Analysis (SS-DTA). Additionally Synchrotron radiation was used to measure the transformation kinetics of all involved crystalline phases during heating and cooling of a simulated weld thermal cycle. KW - In-situ phase analysis KW - Energy dispersive diffraction KW - Phase transformation KW - Low Transformation Temperature filler wire PY - 2009 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-205922 DO - https://doi.org/10.1590/S0104-92242009000100010 SN - 0104-9224 SN - 1980-6973 VL - 14 IS - 1 SP - 82 EP - 88 PB - Associação Brasileira de Soldagem, ABS CY - Rio de Janeiro AN - OPUS4-20592 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Levchuk, I. A1 - Würth, Christian A1 - Krause, F. A1 - Osvet, A. A1 - Batentschuk, M. A1 - Resch-Genger, Ute A1 - Kolbeck, C. A1 - Herre, P. A1 - Steinrück, H.P. A1 - Peukert, W. A1 - Brabec, C. J. T1 - Industrially scalable and cost-effective Mn2+ doped ZnxCd1-xS/ZnS nanocrystals with 70% photoluminescence quantum yield, as efficient down-shifting materials in photovoltaics N2 - We present colloidally stable and highly luminescent ZnxCd1_xS:Mn/ZnS core–shell nanocrystals (NCs) synthesized via a simple non-injection one-pot, two-step synthetic route, which can be easily upscaled. A systematic variation of the reaction component, parameters and thickness of the ZnS shell yielded doped nanocrystals with a very high photoluminescence quantum yield (pl) of 70%, which is the highest value yet reported for these Mn-doped sulfide-semiconductor NCs. These materials can be synthesized with high reproducibility in large quantities of the same high quality, i.e., the same pl using accordingly optimized reaction conditions. The application of these zero-reabsorption high quality NCs in the light conversion layers, deposited on top of a commercial monocrystalline silicon (mono-Si) solar cell, led to a significant enhancement of the external quantum efficiency (EQE) of this device in the ultraviolet spectral region between 300 and 400 nm up to ca. 12%. EQE enhancement is reflected by an increase in the power conversion efficiency (PCE) by nearly 0.5 percentage points and approached the theoretical limit (0.6%) expected from down-shifting for this Si solar cell. The resulting PCE may result in a BoM (bill of materials) cost reduction of app. 3% for mono-Si photovoltaic modules. Such small but distinct improvements are expected to pave the road for an industrial application of doped semiconductor NCs as cost-effective light converters for silicon photovoltaic (PV) and other optoelectronic applications. KW - photovoltaics KW - solar cell KW - photoluminescence quantum yield KW - nanocrystals PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-358594 DO - https://doi.org/10.1039/c5ee03165f VL - 9 SP - 1083 EP - 1094 PB - The Royal Society of Chemistry CY - Cambridge, England AN - OPUS4-35859 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pech, Anja A1 - Wilke, Olaf A1 - Mull, Birte A1 - Horn, Wolfgang A1 - Jann, Oliver T1 - Development of a TDS-GC-FID method for the determination of methanol and ethanol in air N2 - A method for the determination of very volatile organic compounds (VVOC) in air was developed and successfully tested for methanol and ethanol. Carbotrap300® (a multi-bed tube using Carbopack C®, Carbopack B® and Carbosive SIII®) was selected as sorption material for thermal desorption and tested for its suitability for emission test chamber measurements. The adsorption behaviour and the chromatographic results are influenced negatively by spiking aqueous solutions on the adsorption medium for calibration purposes. The latter effect can be reduced by blowing dry air across the adsorbent to remove the adsorbed water. Detection and quantification limits were determined for a GC-FID system and compared to GC-MS. The applicability of the method was tested with a methanol eliminating silane modified polymeric adhesive (SMP-adhesive for parquet) in an emission test chamber N2 - Eine Methode zur Bestimmung von sehr leicht flüchtigen Verbindungen in Luft wurde für Methanol und Ethanol entwickelt und erfolgreich getestet. Dafür wurde Carbotrap300® (Multibettrohr aus Carbopack C®, Carbopack B® und Carbosive SIII®) als Sorptionsmedium für die Thermodesorption ausgewählt und dessen Eignung für Emissionskammermessungen untersucht. Das Adsorptionsverhalten und die chromatographischen Ergebnisse werden negativ durch die Aufgabe von wässrigen Kalibrierlösungen auf das Adsorptionsmedium beeinflusst. Durch das Überleiten von trockener Luft kann dieser Effekt verringert werden, da so das adsorbierte Wasser entfernt wird. Die Nachweis- und Bestimmungsgrenzen wurden für ein eingesetztes GC- FID-System ermittelt und mit einem GC-MS verglichen. Mit einem methanolabspaltenden silanmodifizierten Polymerklebstoff (SMP-Parkettkleber), der in eine Emissionskammer eingebracht wurde, konnte die Tauglichkeit der Methode überprüft werden. PY - 2013 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-297020 UR - http://www.gefahrstoffe.de/gest/article.php?data[article_id]=76019 SN - 0949-8036 SN - 0039-0771 SN - 1436-4891 VL - 73 IS - 11/12 SP - 477 EP - 482 PB - Springer-VDI-Verlag CY - Düsseldorf AN - OPUS4-29702 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kannengießer, Thomas A1 - Kromm, Arne T1 - Formation of welding residual stresses in low transformation temperature (LTT) materials N2 - For the safety and cost efficiency of welded high-strength steel structures, precise knowledge of the level and distribution of welding- and cooling-specific stresses and residual stresses is essential, since they exert a decisive influence on strength, crack resistance, and finally on the bearable service load. This paper presents innovative filler materials, of which the phase transformation temperature was deliberately adjusted via the chemical composition. The transformation behaviour of these martensitic Low Transformation Temperature (LTT-) filler materials shows direct effects on the local residual stresses in the weld and the HAZ. These effects can purposefully be exploited to counteract the thermally induced shrinkage of the material and to produce significant compressive residual stresses in the weld. Comparative welding experiments were carried out on 690 MPa high-strength base materials using various LTT-filler materials. High energy synchrotron radiation was used for residual stress measurement. Particularly the use of high energy synchrotron radiation makes it possible to detect the residual stress condition fast without destruction of material. Thereby, residual stress depth gradients can be determined simultaneously without removing material. In steel, gradients of up to 150 µm can be resolved in such a way. Furthermore, the application of high energy radiation permits determination of residual stresses of any available residual austenite contents. Results show significant dependence of transformation temperatures on the resulting residual stress level and distribution. KW - Phase specific residual stresses KW - Phase transformation KW - Low transformation temperature filler wire KW - Energy dispersive diffraction KW - High strength steel PY - 2009 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-205909 DO - https://doi.org/10.1590/S0104-92242009000100009 SN - 0104-9224 SN - 1980-6973 VL - 14 IS - 1 SP - 74 EP - 81 PB - Associação Brasileira de Soldagem, ABS CY - Rio de Janeiro AN - OPUS4-20590 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mull, Birte A1 - Horn, Wolfgang A1 - Jann, Oliver T1 - Methode zur Bestimmung von flüchtigen Estern der Phthalsäure im Innenraum und in Emissionsmesskammern N2 - Die Analytik von Phthalaten (DMP bis DEHP) in der Luft ist mit thermischer Desorption unter Verwendung von Quarzwolle als Adsorbens erfolgreich realisierbar. Dies wurde durch eine Methodenvalidierung bestätigt. Es wurden sowohl Messungen im Innenraum als auch in Emissionskammern vorgenommen. In den Emissionskammermessungen wurden mögliche Senkeneffekte der Kammeroberfläche (Glas) untersucht. Unter Zuhilfenahme der idealen Abklingkurve wird bestätigt, dass diese Oberfläche eine Senke darstellt. PY - 2010 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-209870 UR - http://www.gefahrstoffe.de SN - 0949-8036 SN - 1436-4891 VL - 70 IS - 3 SP - 93 EP - 97 PB - VDI Fachmedien CY - Düsseldorf AN - OPUS4-20987 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Voss, L. A1 - Hsiao, I-L. A1 - Ebisch, Maximilian A1 - Vidmar, J. A1 - Dreiack, N. A1 - Böhmert, L. A1 - Stock, V. A1 - Braeuning, A. A1 - Loeschner, K. A1 - Laux, P. A1 - Thünemann, Andreas A1 - Lampen, A. A1 - Sieg, H. T1 - The presence of iron oxide nanoparticles in the food pigment E172 N2 - Iron oxides used as food colorants are listed in the European Union with the number E172. However, there are no specifications concerning the fraction of nanoparticles in these pigments. Here, seven E172 products were thoroughly characterized. Samples of all colors were analyzed with a Broad spectrum of methods to assess their physico-chemical properties. Small-Angle X-ray Scattering (SAXS), Dynamic Light Scattering (DLS), Transmission Electron Microscopy (TEM), zeta-potential, Inductively Coupled Plasma-Mass Spectrometry (ICP-MS), X-ray diffraction (XRD), Brunauer-Emmett-Teller analysis (BET), Asymmetric Flow Field-Flow Fractionation (AF4) and in vitro cell viability measurements were used. Nanoparticles were detected in all E172 samples by TEM or SAXS measurements. Quantitative results from both methods were comparable. Five pigments were evaluated by TEM, of which four had a size median below 100 nm, while SAXS showed a size median below 100 nm for six evaluated pigments. Therefore, consumers May be exposed to iron oxide nanoparticles through the consumption of food pigments. KW - SAXS KW - Small-angle X-ray scattering KW - Nanoparticle PY - 2020 DO - https://doi.org/10.1016/j.foodchem.2020.127000 VL - 327 SP - 127000 PB - Elsevier Ltd. AN - OPUS4-50810 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Schröder, Volkmar T1 - Calculation of Flammability and Lower Flammability Limits of Gas Mixtures for Classification Purposes N2 - ISO 10156:2010 contains a test method and a calculation method for flammability of gases and gas mixtures for the selection of cylinder valve outlets. The calculation method is used also to classify gas mixtures according to the national and international dangerous goods and dangerous substances regulations, e.g. according to the UN Recommendations on the Transport of Dangerous Goods (UN TDG) and the Globally Harmonized System of Classification and Labelling of Chemicals (UN GHS). The calculation method for gas mixtures requires substance parameters of the single components. These are the coefficients for the fire potential (Tci) and for inerting ability, the so-called nitrogen equivalence (Kk), which have been estimated conservatively by means of flammability data. BAM checked Tci and Kk values of ISO 10156:1996 using three-component diagrams (Flammable gas-Inert-Air) of the CHEMSAFE® database. The experimental fundamentals and the principles of the calculation method are summarized in this paper. The revised data for Tci and Kk values were adopted in the tables of ISO 10156:2010. Furthermore, subcategorization of flammable gases has been proposed by a UN working group and shall be implemented in the GHS in the meantime. The subcategorization requires the lower flammability limit (LFL) as an additional indicator. Therefore, a test method and a calculation method for LFL were proposed by BAM and have been implemented in the new draft of ISO/CD 10156:2016. The calculation method for gas mixtures is based on Le Chatelier’s rule and was extended by using the Kk values for inert components in the mixture. The calculated LFLs of methane-inert gas mixtures were compared with experimental values for different types of inert gases. It could be shown that calculated LFLs are in good agreement with experimental values if the Kk values derived from three-component flammability diagrams are used. Although using the Kk values of ISO 10156:2010 leads to higher deviations, the results are still on the safe side. KW - Gas Mixtures KW - GHS Classifikation KW - Flammability KW - Flammability Limit KW - Calculation method PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-418306 SP - 1 EP - 17 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-41830 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Symietz, Christian A1 - Lehmann, Erhard A1 - Gildenhaar, Renate A1 - Hackbarth, Andreas A1 - Berger, Georg A1 - Krüger, Jörg T1 - Mechanical stability of Ti6Al4V implant material after femtosecond laser irradiation N2 - The surface of a titanium alloy (Ti6Al4V) implant material was covered with a bioactive calcium alkali phosphate ceramic with the aim to accelerate the healing and to form a stronger bond to living bone tissue. To fix the ceramic powder we used a femtosecond laser, which causes a thin surface melting of the metal. It is a requirement to prove that the laser irradiation would not reduce the lifetime of implants. Here we present the results of mechanical stability tests, determined by the rotating bending fatigue strength of sample rods. After describing the sample surfaces and their modifications caused by the laser treatment we give evidence for an unchanged mechanical stability. This applies not only to the ceramic fixation but also to a comparatively strong laser ablation. KW - Aluminium alloys KW - Bending strength KW - Bioceramics KW - Bone KW - Calcium compounds KW - Fatigue KW - Fatigue testing KW - High-speed optical techniques KW - Laser ablation KW - Melting KW - Orthopaedics KW - Prosthetics KW - Rods (structures) KW - Surface treatment KW - Titanium alloys KW - Vanadium alloys PY - 2012 DO - https://doi.org/10.1063/1.4737576 SN - 0021-8979 SN - 1089-7550 VL - 112 IS - 2 SP - 1 EP - 5 PB - American Institute of Physics CY - Melville, NY AN - OPUS4-26200 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hildebrandt, Jana T1 - Preparation of polypropylene and polyethylene nanoplastics in water N2 - Considering the huge amount of plastics, that is produced and thrown away all over the world every day, an increasing part of the society became aware of microplastic and its possible impact on the environment. Polymer particles smaller than 1 µm are called nanoplastic. Due to their small size they form a special group within particulate waste. Their high specific surface makes it easier for them to penetrate tissue and pose potential harm. On the other hand, the size and the chemical structure make it difficult to detect and analyze nanoplastics in nature. Furthermore, the concentrations in environmental samples are very low. Therefore, there is a need for a well-characterized nanoplastic material, that serves as a reference for nanoplastic found in nature. T2 - 101 years of Macromolecular Chemistry CY - Online meeting DA - 13.09.2021 KW - Nanoplastic PY - 2021 AN - OPUS4-53773 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lichtenstein, D. A1 - Ebmeyer, J. A1 - Meyer, T. A1 - Behr, A.-C. A1 - Kästner, Claudia A1 - Böhmert, L. A1 - Juling, J. A1 - Niemann, B. A1 - Fahrenson, C. A1 - Selve, S. A1 - Thünemann, Andreas A1 - Meijer, J. A1 - Estrela-Lopis, I. A1 - Bräuning, A. A1 - Lampen, A. T1 - It takes more than a coating to get nanoparticles through the intestinal barrier in vitro N2 - Size and shape are crucial parameters which have impact on the potential of nanoparticles to penetrate cell membranes and epithelial barriers. Current research in nanotoxicology additionally focuses on particle coating. To distinguish between core- and coating-related effects in nanoparticle uptake and translocation, two nanoparticles equal in size, coating and charge but different in core material were investigated. Silver and iron oxide nanoparticles coated with poly(acrylic acid) were chosen and extensively characterized by small-angle x-ray scattering, nanoparticle tracing analysis and transmission electron microscopy (TEM). Uptake and transport were studied in the intestinal Caco-2 model in a Transwell System with subsequent elemental analysis. TEM and ion beam microscopy were conducted for particle visualization. Although equal in size, charge and coating, the behavior of the two particles in Caco-2 cells was different: while the internalized amount was comparable, only iron oxide nanoparticles additionally passed the epithelium. Our findings suggest that the coating material influenced only the uptake of the nanoparticles whereas the translocation was determined by the core material. Knowledge about the different roles of the particle coating and core materials in crossing biological barriers will facilitate toxicological risk assessment of nanoparticles and contribute to the optimization of pharmacokinetic properties of nano-scaled pharmaceuticals. KW - Silver KW - Nanoparticle KW - Polymer KW - Polyacrylic acid PY - 2017 DO - https://doi.org/10.1016/j.ejpb.2016.12.004 SN - 0939-6411 SN - 1873-3441 VL - 118 SP - 21 EP - 29 PB - Elsevier AN - OPUS4-41170 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thünemann, Andreas T1 - Development of Reference Materials for Determination of Nanoplastics in Aqueous Media N2 - A lack of harmonised terminology hinders accurate description of many nano-object properties. An overview on nanoscale reference materials for environmental , health and safety measurements has been provided by Stefaniak et al. Since then several nanoscale reference materials were produced as finely dispersed nanoparticles, including catalytic active silver nanoparticles and iron oxide nanocubes. Polymeric nanoparticles made of polypropylene (PP), polyethylene (PE) and poly(ethylene terephthalate) (PET) are ongoing reference materials projects. A first study on PP has shown that mechanical breakdown of macroscopic PP towards nano PP is possible. Hereby the nano PP is stabilized by a strongly negative zeta potential of – 44 mV. This provides a long-term stability of the nanoparticles at ambient conditions in cases of low ionic strength. Since this nano PP has no added colloidal stabilizers, we suggest this as a potential reference materials candidate for reliable determination PP nanoplastics. Moreover, the nano PP may function as a reference for the estimation of possible toxic effects of nanoplastics. Efforts in producing nano PP labeled with ultra-small gold nanoparticles are reported. T2 - 22nd European Symposium on Polymer Spectroscopy CY - Berlin, Germany DA - 08.09.2024 KW - Nanoparticles KW - Nanoplastics PY - 2024 AN - OPUS4-61006 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thünemann, Andreas T1 - SAXS for the determination of the size distribution of nanoparticles: Application in catalysis N2 - The open source software packages SASfit1 and McSAS2 are widely used to determine the size distribution of nanoparticles. SASfit is based on classical curve fitting. The type of size distribution needs to be provided as constraint for analysis. Very often the lognormal size distribution is useful as shown for the characterization of single- and multimodal magnetic iron oxide particles. The use of SASfit is part of efforts to standardize analyzing methods for magnetic nanoparticles within the EU project NanoMag (www.nanomag-project.eu). In contrast to SASfit, it is not necessary to provide the type of size distribution when using the program McSAS. Both programs provide tools that allow the user to estimate uncertainties of the derived size distributions. Such is helpful in the development of nanoscale reference materials for environmental, health and safety measurements. As an example, a detailed study on using SAXS in the characterization of ultra-small-silver nanoparticles is presented. These particles are useful in the catalytic reduction of 4-nitrophenol and display an adjustable activity (see Figure). Figure. Core-shell silver nanoparticles catalyze the reduction of 4-nitrophenol and display an increasing catalytic activity when stabilized with different ligands in the line bovine serum albumin (BSA), glutathione (GSH) and polyacrylic acid (PAA).5 T2 - International SAXS Symposium CY - Graz, Austria DA - 26.09.2017 KW - SAXS KW - Small-angle X-ray scattering KW - Silver nanoparticles PY - 2017 AN - OPUS4-42251 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thünemann, Andreas T1 - Self-healing materials: structure elucidation with SAXS N2 - Healable materials could play an important role in reducing the environmental footprint of our modern technological society through extending the life cycles of consumer products and constructions. Future technologies require smart materials with advanced properties including responsiveness to external stimuli and particularly the ability to autonomously repair inflicted damage. The introduction of reversible connections in the polymer architecture, either in a non-covalent fashion, such as in supramolecular polymers, or by using dynamic covalent chemistry. One facile approach involves the implementation of reversible polymer networks as they offer high mechanical strength and thermal properties that are readily modified by the nature of the connecting dynamic bonds and the crosslinking density. In this context, small-angle scattering allows a detailed insight into the network structure of self-healing polymers either in bulk materials or in form of hydrogels. Here we report on how small-angle scattering can contribute to reveal the network structure. A first example is the conditional repair by locally switching the thermal healing capability of dynamic covalent polymers with light. Typical experimental SAXS curves of a photo- and thermal switchable polymer are shown. The scattering pattern show three characteristics. Region 1 is dominated by a forward scattering interpreted as resultant from large scale inhomogeneities of the bulk polymers (characterized by a first correlation length). The second scattering contribution can be interpreted as resultant from the network and is characterized by its entanglement distance. The mesh size of this network can be described by a second correlation length. Region 3 of the scattering pattern is dominated by a broad peak. Taking all effects into account, we approximate the total scattering as a sum of the three scattering contributions. In particular, the Debye-Büche function is used for I1 the Ornstein-Zernike function for the crosslinking contribution I2 and a Lorentzian peak function. We discussed this simple and more sophisticated approaches for revealing network structures. Examples of studies from hydrogel networks are provided as important materials with polymeric networks in life science applications. Finally, the determination of mesh size distributions as a function of temperature, time and healing efficiency is discussed in detail. T2 - XVII International Small Angle Scattering Conference - SAS2018 CY - Traverse City, Michigan, USA DA - 7.10.2018 KW - Small-angle x-ray scattering KW - Nanomaterial KW - Saxs PY - 2018 AN - OPUS4-46317 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kästner, Claudia T1 - Highly enhanced catalytic activity of silver N2 - Silver nanoparticles are one of the most widespread consumer related nanoparticles worldwide. Since the particles show special optical and antibacterial properties they are used for a wide range of applications from biological investigations over medical applications and catalysis. Especially the outstanding question of applicable alternatives for catalysts in diverse reactions can be addressed with the design of versatile system of small silver nanoparticles. In this study we present the synthesis and application of ultra-small silver nanoparticles with a narrow size distribution (R = 3.1 nm, σ = 0.6 nm). The particles are thoroughly characterized by small angle X-ray scattering, dynamic light scattering and UV/Vis spectroscopy. As a representative test reaction the reduction of 4-nitrophenol to 4-aminophenol was chosen. The particles show a catalytic activity of (436 ± 24) L g-1 s-1, which is two orders of magnitude higher than for other silver particles in the literature. The particles surrounding shell, composed of poly(acrylic acid), provides the particles with a good accessibility for the reactants. Since the catalytic activity strongly depends on the surrounding ligand, the particles shell can also be exchanged by other ligands enabling a tuning of the catalytic activity to a desired value. This shows the high flexibility of this system which can also be applied for other catalytic reactions. T2 - 5th Nano Today Conference CY - Waikoloa Village, HI, USA DA - 06.12.2017 KW - SAXS KW - Catalysis KW - Silver nanoparticles KW - Reduction 4-nitrophenol PY - 2017 AN - OPUS4-43496 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sieg, H. A1 - Kästner, Claudia A1 - Krause, B. A1 - Meyer, T. A1 - Burel, A. A1 - Böhmert, L. A1 - Lichtenstein, D. A1 - Jungnickel, H. A1 - Tentschert, J. A1 - Laux, P. A1 - Braeuning, A. A1 - Estreal-Lopis, I. A1 - Gauffre, F. A1 - Fessard, V. A1 - Meijer, J. A1 - Luch, A. A1 - Thünemann, Andreas A1 - Lampen, A. T1 - Impact of an artificial digestion procedure on aluminum-containing nanomaterials N2 - Aluminum has gathered toxicological Attention based on relevant human exposure and its suspected hazardous potential. Nanoparticles from food supplements or Food contact materials may reach the human gastrointestinal tract. Here, we monitored the physicochemical fate of aluminum containing nanoparticles and aluminum ions when passaging an in vitro model of the human gastrointestinal tract. Smallangle X-ray scattering (SAXS), transmission electron microscopy (TEM), ion beam microscopy (IBM), secondary ion beam mass spectrometry (TOF-SIMS), and inductively coupled plasma mass spectrometry (ICP-MS) in the singleparticle mode were employed to characterize two aluminumcontaining nanomaterials with different particle core materials (Al0, γAl2O3) and soluble AlCl3. Particle size and shape remained unchanged in saliva, whereas strong Agglomeration of both aluminum nanoparticle species was observed at low pH in gastric fluid together with an increased ion release. The levels of free aluminum ions decreased in intestinal fluid and the particles deagglomerated, thus liberating primary particles again. Dissolution of nanoparticles was limited and substantial changes of their shape and size were not detected. The amounts of particle-associated phosphorus, chlorine, potassium, and calcium increased in intestinal fluid, as compared to nanoparticles in standard dispersion. Interestingly, nanoparticles were found in the intestinal fluid after addition of ionic aluminum. We provide a comprehensive characterization of the fate of aluminum nanoparticles in simulated gastrointestinal fluids, demonstrating that orally ingested nanoparticles probably reach the intestinal epithelium. The balance between dissolution and de novo complex formation should be considered when evaluating nanotoxicological experiments. KW - Small-angle X-ray scattering KW - SAXS KW - Nanoparticle PY - 2017 DO - https://doi.org/10.1021/acs.langmuir.7b02729 SN - 1520-5827 SN - 0743-7463 VL - 33 IS - 40 SP - 10726 EP - 10735 PB - Americal Chemical Society AN - OPUS4-42438 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - del Rocío Silva-Calpa, Leydi A1 - de Souza Bernardes, Andrelaine A1 - de Avillez, Roberto Ribeiro A1 - Smales, Glen J. A1 - Camarena, Mariella Alzamora A1 - Ramos Moreira, Carla A1 - Zaitsev, Volodymyr A1 - Archanjo, Braulio Soares A1 - Letichevsky, Sonia T1 - From support to shell: An innovative design of air-stable nano zero-valent iron–nickel catalysts via structural self-assembly N2 - This work presents the design of air-stable core–shell zero-valent iron–nickel nanofilaments supported on silica and zeolite, developed to overcome the oxidation limitations of nano zero-valent iron in environmental catalysis. The nanofilaments feature ∼ 100 nm iron–nickel cores surrounded by ultrafine iron-rich threads embedded with aluminates and silicates, originating from partial support dissolution during synthesis. By varying the iron reduction time, three catalysts were prepared: one on silica reduced for 30 min, and two on zeolite reduced for 30 and 15 min. They were thoroughly characterized using nitrogen physisorption, X-ray diffraction, electron microscopy with elemental analysis, Mössbauer spectroscopy, and small-angle X-ray scattering. The zeolite-supported catalyst reduced for 15 min showed the highest activity for hexavalent chromium reduction (rate constant 8.054 min−1), attributed to a higher fraction of reactive iron–nickel phases formed under shorter reduction. Its tailored core–shell structure improves air stability and surface reactivity, highlighting its potential as a next-generation zero-valent iron nanocatalyst for aqueous remediation KW - nanofilaments KW - Core–shell nanostructures KW - Air-stable nanomaterials KW - Structure-controlled FeNi nanoparticles KW - Hexavalent chromium reduction KW - X-ray scattering KW - MOUSE PY - 2025 DO - https://doi.org/10.1016/j.mtcomm.2025.114142 SN - 2352-4928 VL - 49 SP - 1 EP - 15677 PB - Elsevier Ltd. AN - OPUS4-65087 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Berry, Charlotte A. A1 - Reinart, Katre A1 - Smales, Glen J. A1 - Wilkinson, Holly N. A1 - Hardman, Matthew J. A1 - Marchesini, Sofia A1 - Lee, William A1 - Nery, Eveliny Tomás A1 - Moghaddam, Zarrin A1 - Hoxha, Agron A1 - Felipe-Sotelo, Mónica A1 - Gutierrez-Merino, Jorge A1 - Carta, Daniela T1 - Hierarchically porous copper and gallium loaded sol–gel phosphate glasses for enhancement of wound closure N2 - In this work, we have developed hierarchically porous phosphate-based glasses (PPGs) as novel materials capable of promoting wound closure and simultaneously delivering antibacterial effects at the glass-biological tissue interface. PPGs are characterised by extended porosity, which enhances the controlled release of therapeutic ions, whilst facilitating cell infiltration and tissue growth. Two series of PPGs in the systems P2O5–CaO–Na2O–CuO and P2O5–CaO–Na2O–Ga2O3 with (CuO and Ga2O3 0, 1, 5 and 10 mol%) were manufactured using a supramolecular sol–gel synthesis strategy. Significant wound healing promotion (up to 97%) was demonstrated using a human ex vivo wound model. A statistically significant reduction of the bacterial strains Staphylococcus aureus and Escherichia coli was observed in both series of PPGs, particularly those containing copper. All PPGs exhibited good cytocompatibility on keratinocytes (HaCaTs), and analysis of PPG dissolution products over a 7-day period demonstrated controlled release of phosphate anions and Ca, Na, Cu, and Ga cations. These findings indicate that Cu- and Ga-loaded PPGs are promising materials for applications in soft tissue regeneration given their antibacterial capabilities, in vitro biocompatibility with keratinocytes and ex vivo wound healing properties at the biomaterial-human tissue interface. KW - Porous glass KW - Phosphates KW - Wound healing materials KW - Antibacterial KW - X-ray scattering KW - MOUSE PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-650867 DO - https://doi.org/10.1039/d5tb01945a SN - 2050-750X VL - 13 IS - 48 SP - 15662 EP - 15677 PB - Royal Society of Chemistry (RSC) AN - OPUS4-65086 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Barik, Birendra Kumar A1 - Chaurasia, Prashant Kumar A1 - Kumar, Vikram A1 - Dak, Gauravkumar Roshanlal A1 - Goecke, Sven-F. A1 - De, Amitava T1 - Probing smartphone-based photogrammetry for part profiling in wire arc directed energy deposition N2 - Fast dynamic part profiling during wire arc directed energy deposition (DED-Arc) is required to maintain the dimensional consistency of the fabricated part as it is printed over several overlapped tracks and successive layers. The metrology methods such as laser scanning, though accurate, are costly and less flexible for monitoring of layer-wise deposition. Photogrammetry is an optical measurement technique to reconstruct a 3D geometry using a series of 2D images in different orientations to ensure complete coverage. We propose here a novel attempt for rapid dimensioning of the deposit geometry using smartphone-based photogrammetry for wire arc directed energy deposition (DED-Arc). The recorded images from multiple viewpoints are used for feature extraction and matching and triangulation-based 3D reconstruction of the deposit geometry using open-source software. The reconstructed deposit surface is compared with the original CAD geometry to compare the dimensional consistency of parts during the DED-Arc process. Experimental validation is performed on both simple (cuboid) and complex (hollow cylindrical) aluminum geometries, as well as a steel deposit against laser scanning data. The results demonstrate that the smartphone-based photogrammetry can capture the layer-wise geometry variations with the maximum height deviations well within 15% of the laser scan measurements. Although reconstruction and post-processing times are slightly longer in photogrammetry, the approach provides a flexible, accessible, and cost-effective alternative for part profile monitoring. KW - DED-Arc KW - Monitoring KW - Dimensional consistency KW - 3D reconstruction KW - Part profiling PY - 2025 DO - https://doi.org/10.1007/s40194-025-02273-2 SN - 0043-2288 SP - 1 EP - 14 PB - Springer Science and Business Media LLC AN - OPUS4-65084 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thöns, Sebastian A1 - Döhler, M. ED - del Grosso, A. E. ED - Basso, P. T1 - Structural reliability updating with stochastic subspace damage detection information N2 - Damage detection algorithms as a part of Structural Health Monitoring (SHM) are widely applied in research and industry and have shown their capabilities to efficiently detect structural damages. These algorithms usually compare a model front a safe reference state of a structure to Vibration data from a possibly damaged state. For such a comparison, special properties of real Vibration data introduce uncertainties, such as low signal-to-noise ratios, non-stationary or nonwhite ambient excitation, non-linear behavior and many more. Recently, Statistical damage detection algorithms based on stochastic subspace Identification have been proposed that take into account the uncertainties in the data. Building upon the uncertainty modeling, the next step in the view of the authors is to utilize damage detection algorithm information in the context of the structural reliability theory. Therefore, this paper introduces an approach for the updating of the structural reliability with damage detection algorithm information. Two steps are described namely the determination of a probability of detection (PoD) distribution function for damage detection algorithms accounting for the relevant uncertainties and the concept of Bayesian updating of the structural reliability. The introduced approaches are applied in generic examples. In this way the potential of the utilization of damage detection system information for more reliable structural systems are demonstrated. T2 - EACS 2012 - Smart Structures - 5th European Conference on Structural Control CY - Genoa, Italy DA - 18.06.2012 KW - Stochastic subspace KW - Structural reliability KW - Bayesian updating KW - Probability of detection PY - 2012 SN - 978-88-95023-13-7 IS - Paper #008 SP - 1 EP - 12 PB - Erredi Grafiche Editoriali CY - Genoa AN - OPUS4-26181 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sieg, H. A1 - Krause, B.-C. A1 - Kästner, Claudia A1 - Böhmert, L. A1 - Lichtenstein, D. A1 - Tentschert, J. A1 - Jungnickel, H. A1 - Laux, P. A1 - Braeuning, A. A1 - Fessard, V. A1 - Thünemann, Andreas A1 - Luch, A. A1 - Lampen, A. T1 - Cellular Effects of In Vitro-Digested Aluminum Nanomaterials on Human Intestinal Cells N2 - Aluminum (Al) can be taken up from food, packaging, or the environment and thus reaches the human gastrointestinal tract. Its toxic potential after oral uptake is still discussed. The fate of different solid and ionic Al species during the passage through the digestive tract is the focus of this research, as well as the cellular effects caused by these different Al species. The present study combines the physicochemical processing of three recently studied Al species (metallic Al0, mineral Al2O3, and soluble AlCl3) in artificial digestion fluids with in vitro cell systems for the human intestinal barrier. Inductively coupled plasma mass spectrometry (ICP-MS) and small-angle X-ray scattering (SAXS) methods were used to characterize the Al species in the artificial digestion fluids and in cell culture medium for proliferating and differentiated intestinal Caco-2 cells. Cytotoxicity testing and cellular impedance measurements were applied to address the effects of digested Al species on cell viability and cell proliferation. Microarray-based transcriptome analyses and quantitative real-time PCR were conducted to obtain a deeper insight into cellular mechanisms of action and generated indications for cellular oxidative stress and an influence on xenobiotic metabolism, connected with alterations in associated signaling pathways. These cellular responses, which were predominantly caused by formerly ionic Al species and only at very high concentrations, were not impacted by artificial digestion. A two-directional conversion of Al between ionic species and solid particles occurred throughout all segments of the gastrointestinal tract, as evidenced by the presence of nanoscaled particles. Nevertheless, this presence did not increase the toxicity of the respective Al species. KW - SAXS KW - Small-angle X-ray scattering KW - Nanoparticle PY - 2020 DO - https://doi.org/10.1021/acsanm.9b02354 VL - 3 IS - 3 SP - 2246 EP - 2256 PB - American Chemical Society AN - OPUS4-50632 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thünemann, Andreas T1 - Nanoplastics Aqueous Dispersions as Polymer Reference Materials for a Sustainable Future N2 - The undesirable presence of micro and nanoplastics in our environment and in food is now common knowledge. However, it is unclear whether serious dangers and risks are posed by nanoplastics. A scientifically based reliable determination of the type and quantity of nanoplastics in complex matrices is of considerable importance for the future sustainable use of polymers. Here, reference materials help in the determination of nanoplastics. In particular, colloidally stable aqueous dispersions of nanoplastics appear suitable for this purpose. We report on the current status of the development of nanoplastics as reference materials. A detailed example of reference materials for characterizing nanoplastics is provided in the form of aqueous dispersion of polypropylene. The nanoplastics samples are colloidal stable for at least two years at ambient conditions. A low zeta potential of -35 mV at a neutral pH value provides stability. An overview of their colloidal properties in different environmental conditions is presented. Next, polyethylene nanoplastics will be compared to polypropylene nanoplastics. Nanoplastics consisting of poly(ethylene terephthalate) will be discussed and finally, we report on poly(L-lactic acid) as a typical and important representative of biodegradable polymers. T2 - POLYMERS FOR A SUSTAINABLE FUTURE: Biennial Meeting of the GDCh-Division of Macromolecular Chemistry CY - Dresden, Germany DA - 16.09.2024 KW - Reference Material PY - 2024 AN - OPUS4-61079 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kästner, Claudia T1 - What does your gut see? – Silver nanoparticles in an artificial digestion N2 - Over the last decade nanoparticles are progressively included in products of our daily life. Due to their antimicrobial properties, silver nanoparticles are used in a high variety of consumer products ranging from food containers over medicine and textiles. Therefore, research on the toxicological potential of nanosilver becomes increasingly important. This includes investigations concerning uptake, distribution and excretion of the particles. However, little attention was paid to changes of physical and chemical properties of the particles in the human body. One of the most important questions is if the particles can pass the digestion process without altering their shape and size. In this study we report on a versatile system of ultra-small silver nanoparticles with a mean volume weighted radius of 3.1 nm and a narrow size distribution width of 20%. The nanoparticles’ coating of poly (acrylic acid) can easily be exchanged by biocompatible ligands like albumin or glutathione. The particles are thoroughly characterized by small angle X-ray scattering (SAXS), DLS, IR and UV/Vis spectroscopy. We used the particles in an artificial digestion procedure which mimics the gastro-intestinal passage (Figure 1). Thereby the changes in the size distribution during the digestion process were analytically monitored by SAXS. Additionally, we used as food components oil, starch, skimmed milk powder and mixture thereof to provide a preferably realistic environment. Large aggregates of up to 56 nm were formed in the absence of food additives. In contrast, the presence of oil and starch limit the radii of aggregates to about 10 nm. Milk powder shows strong protective properties resulting in only small aggregates of 6 nm radii. Our results indicate that silver can indeed pass the digestion process in a nanoscale form depending on the nanoparticle coating and additional ingredients. These results have an impact on future toxicological considerations regarding silver nanoparticle-containing consumer products. T2 - 5th Nano Today Conference CY - Waikoloa Village, HI, USA DA - 06.12.2017 KW - SAXS KW - Artificial digestion KW - Silver nanoparticles KW - Food additives PY - 2017 AN - OPUS4-43499 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lichtenstein, D. A1 - Meyer, T. A1 - Böhmert, L. A1 - Juling, S. A1 - Fahrenson, C. A1 - Selve, S. A1 - Thünemann, Andreas A1 - Meijer, J. A1 - Estrela-Lopis, I. A1 - Braeuning, A. A1 - Lampen, A. T1 - Dosimetric quantification of coating-related uptake of silver nanoparticles N2 - The elucidation of mechanisms underlying the cellular uptake of nanoparticles (NPs) is an important topic in nanotoxicological research. Most studies dealing with silver NP uptake provide only qualitative data about internalization efficiency and do not consider NP-specific dosimetry. Therefore, we performed a comprehensive comparison of the cellular uptake of differently coated silver NPs of comparable size in different human intestinal Caco-2 cell-derived models to cover also the influence of the intestinal mucus barrier and uptake-specialized M-cells. We used a combination of the Transwell system, transmission electron microscopy, atomic absorption spectroscopy, and ion beam microscopy techniques. The computational in vitro sedimentation, diffusion, and dosimetry (ISDD) model was used to determine the effective dose of the particles in vitro based on their individual physicochemical characteristics. Data indicate that silver NPs with a similar size and shape show coating-dependent differences in their uptake into Caco-2 cells. The internalization of silver NPs was enhanced in uptake-specialized M-cells while the mucus did not provide a substantial barrier for NP internalization. ISDD modeling revealed a fivefold underestimation of dose–response relationships of NPs in in vitro assays. In summary, the present study provides dosimetry-adjusted quantitative data about the influence of NP coating materials in cellular uptake into human intestinal cells. Underestimation of particle effects in vitro might be prevented by using dosimetry models and by considering cell models with greater proximity to the in vivo situation, such as the M-cell model. KW - Silver nanoparticles KW - Small-angle X-ray scattering KW - Saxs PY - 2017 DO - https://doi.org/10.1021/acs.langmuir.7b01851 SN - 0743-7463 VL - 33 IS - 45 SP - 13087 EP - 13097 PB - Americal Chemical Society AN - OPUS4-42875 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Voss, L. A1 - Saloga, Patrick E. J. A1 - Stock, V. A1 - Böhmert, L. A1 - Braeuning, A. A1 - Thünemann, Andreas A1 - Lampen, A. A1 - Sieg, H. T1 - Environmental impact of ZnO nanoparticles evaluated by in vitro simulated digestion N2 - ZnO nanoparticles are found in different food and consumer products, and their toxicological effects are still under investigation. It is therefore important to understand their behavior in the gastrointestinal tract. Here, we used an in vitro model to assess the physicochemical fate of ZnO nanoparticles during the digestive process in artificial saliva, stomach juice, and intestinal juice. Atomic absorption spectrometry and small-angle X-ray scattering were employed to investigate two ZnO nanomaterials, one intensively characterized reference material and soluble ZnCl2 in a broad range of concentrations between 25 and 1000 μg/mL in the intestinal fluid. Because food components may influence the behavior of nanomaterials in the gastrointestinal tract, starch, milk powder, and olive oil were used to mimic carbohydrates, protein, and fat, respectively. Additionally, ion release of all Zn species was assessed in cell culture media and compared to artificial intestinal juice to investigate relevance of typical cell culture conditions in ZnO nanotoxicology. ZnCl2 as well as the ZnO species were present as particles in artificial saliva but were solubilized completely in the acidic stomach juice. Interestingly, in the intestinal fluid a concentration-independent de novo formation of particles in the nanoscale range was shown. This was the case for all particles as well as for ZnCl2, regardless of the concentration used. Neither of the food components affected the behavior of any Zn species. On the contrary, all Zn species showed a Zn-concentration-dependent ion release in common cell culture medium. This questions the suitability of cell culture studies to investigate the effect of ZnO nanoparticles on intestinal cells. Our results show that Zn-containing nanoparticles reach the intestine. This underlines the importance of determining the influence of the test environment on nanoparticle fate. KW - SAXS KW - Digestion KW - Zinc oxide KW - Nanoparticles PY - 2020 DO - https://doi.org/10.1021/acsanm.9b02236 VL - 3 IS - 1 SP - 724 EP - 733 AN - OPUS4-50288 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Tiebe, Carlo T1 - Detektion leicht flüchtiger organischer Verbindungen mikrobiellen Ursprungs (MVOC) mittels Ionenmobilitätsspektrometrie (IMS) N2 - Spuren leicht flüchtiger organischer Verbindungen mikrobiellen Ursprungs (MVOC) in der Luft von Innenräumen können das Vorhandensein von Schimmelpilzen indizieren. Die Anwendung der Ionenmobilitätsspektrometrie (IMS) zur Detektion von leicht flüchtigen schimmelpilzspezifischenVerbindungen ist wegen ihrer hohen Empfindlichkeit viel versprechend. Um dieses analytisch-chemische Verfahren für eine Innenraumdiagnostik zu nutzen, wurde ein mobil einsetzbares Gerät zur Vor-Ort-Detektion getestet. Im ersten Teil der Arbeit wurden MVOC-Prüfgase im Labor generiert. Die Prüfgase wurden durch permeative Beimengungen in einen definierten Gasstrom hergestellt. Anhand dieser Prüfgase wurden die typischen IMS-Parameter, wie reduzierte Mobilität (K0), relative Driftzeit (trd), Konzentrationsabhängigkeit der Signale und daraus resultierend die Nachweisgrenze des Ionenmobilitätsspektrometer ermittelt. Die bestimmten Nachweisgrenzen der 14 untersuchten MVOC liegen im Bereich zwischen 2 und 192 μg m-3 (1 bis 51 ppbV). Im zweiten Teil wurden sieben oft im Innenraum nachgewiesene Schimmelpilzarten auf Nährmedien kultiviert und ihre produzierten MVOC detektiert. Dabei wurde festgestellt, dass Schimmelpilze art- und altersabhängige MVOC-Emissionen aufweisen. Eine statistische Auswertung und Bestätigung zeigte die Anwendung der Hauptkomponentenanalyse (PCA). Versuchsbegleitend erfolgte eine Identifizierung der MVOC durch gaschromatographische Analysen und bestätigte die IMS-Ergebnisse. Beim Schimmelpilzwachstum einer Mischsporenkultur auf drei verschiedenen Baumaterialien wurden die produzierten MVOC detektiert. Die IMS-Spektren wurden chemometrisch durch eine PCA ausgewertet. Es können die Spektren von unbeimpften und mit Schimmelpilzkulturen beimpften Baumaterialien damit unterscheiden werden ohne die stoffliche Zusammensetzung der Emissionskammerluft zu kennen. Im letzten Teil dieser Arbeit wurde das IMS in 27 Feldversuchen eingesetzt, um MVOC und damit ein Schimmelpilzwachstum in Innenräumen zu detektieren. In 59 % der Fälle wurde eine positive Korrelation zwischen einem sichtbaren Schimmelpilzbefall und den mittels IMS detektierten MVOC ermittelt. N2 - Traces of microbial volatile organic compounds (MVOCs) can indicate the growth of moulds in the indoor air. The application of ion mobility spectrometry (IMS) is a very promising method for the detection of these MVOCs due to its high sensitivity. A mobile IMS device was tested to use this analytical-chemical method for in situ indoor air diagnostics. The first part of this work describes the test gas generation of 14 MVOCs in the laboratory. The test gases were produced by preparation of permeation procedures. Due to the MVOCs test gases IMS parameters like reduced mobility (K0), relative drift time (trd), the concentration dependency of MVOCs signals were determined and the limit of detection (LOD) was calculated. The LODs are in the range of 2 to 192 μg m-3 (1 to 51 ppbV). In the second part of this manuscript seven different mould species were cultivated on nutrient media and their MVOCs emissions were explored. It was found out, that the MVOCs emissions of moulds have a dependency of species and of their cultivation time. These results are confirmed by principal component analysis (PCA). The identification of These MVOCs was performed by test-related GC-MS analysis and approved these results. The MVOCs emissions were explored in the cultivation of mould mixtures on three different building materials. The IMS-results were interpreted chemo metrically by PCA. It was possible to find different emission patterns of cultivated moulds on building materials without an identification of the MVOCs inside the emission chamber. In 27 field trials of different indoor environments (rooms) the IMS was tested to detect MVOCs. In 59 % of the cases a positive correlation is determined between visible mouldinfested rooms and the detected MVOCs by IMS. T3 - BAM Dissertationsreihe - 67 KW - IMS KW - Hauptkomponentenanalyse KW - Schimmelpilze KW - Ionenmobilitätsspektrometrie KW - MVOC PY - 2010 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-919 SN - 978-3-9813853-1-1 SN - 1613-4249 VL - 67 SP - 1 EP - 171 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-91 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hausberger, A. A1 - Major, Z. A1 - Theiler, Geraldine A1 - Gradt, Thomas T1 - Observation of the adhesive - and deformation - contribution to the friction and wear behaviour of thermoplastic polyurethanes N2 - In this study unfilled and graphite filled thermoplastic polyurethanes (TPU) were investigated in tribological pin-on-disc tests. KW - TPU KW - Friction KW - Wear KW - Adhesion KW - Deformation KW - Vacuum PY - 2018 DO - https://doi.org/10.1016/j.wear.2018.07.006 SN - 0043-1648 SN - 1873-2577 VL - 412-413 SP - 14 EP - 22 PB - Elsevier CY - Amsterdam AN - OPUS4-45897 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gradt, Thomas A1 - Theiler, Geraldine T1 - Polymerwerkstoffe für Tribosysteme in tiefkalt verflüssigtem Erdgas N2 - Der Beitrag handelt von der Eignung von Polymeren für Anwendungen in LNG. Um dies zu testen, wurde das tribologische Verhalten von PEEK-, PTFE-, PI-, und UHMW-PE-basierten Werkstoffen im Gleitkontakt gegen CrNi-Stahl untersucht. T2 - 59. Tribologie-Fachtagung CY - Göttingen, Germany DA - 24.09.2018 KW - Alternative Kraftstoffe KW - CNG KW - LNG KW - Trockenreibung KW - Polymerkomposite PY - 2018 SN - 978-3-9817451-3-9 SP - 59/1 EP - 59/4 AN - OPUS4-46177 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gradt, Thomas T1 - Materials for tribosystems in hydrogen technology N2 - In this presentation tribological investigations on steels, polymers and coatings in gaseous and liquid hydrogen are shown. For steels the results of show that although martensitic steel may suffer from hydrogen embrittlement, application e.g. in roller bearings is possible. On the other hand, martensitic transformation of austenitic steels may cause problems in the application of these materials. Furthermore, the tribological performance of polymer composites with and without solid lubricant fillers in gaseous and liquid hydrogen was investigated. In particular, PEEK- and PTFE-matrix compounds showed low friction and sufficient low wear under these conditions. Among the solid lubricants, carbon-based materials are appropriate for hydrogen applications. Several variants of DLC and ta-C materials were tested. Beside the results for hydrogen, also a comparison with CH4-environment is shown. T2 - ÖTG-Symposium 2021 CY - Online meeting DA - 18.11.2021 KW - Hydrogen environment KW - Liquid hydrogen KW - Austenitic stainless steels KW - Polymer composites KW - DLC PY - 2021 AN - OPUS4-53793 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Theiler, Geraldine A1 - Cano Murillo, Natalia A1 - Hausberger, A. T1 - Fretting behavior of elastomer materials in hydrogen N2 - Safety and reliability are the major challenges to face for the development and acceptance of hydrogen technology. It is therefore crucial to study deeply material compatibility, in particular polymer materials that are directly in contact with hydrogen. This paper presents an experimental study on the fretting wear behavior of two types of cross-linked hydrogenated acrylonitrile butadiene rubbers against 316L steel ball in hydrogen environment. Furthermore, aging experiments were conducted for 7 days under static conditions in 100 MPa hydrogen. the influences of hydrogen pressure as well as the aging exposure on the fretting behavior are discussed by means of surface analyses along with the material properties. T2 - 63. Tribologie-Fachtagung 2022 CY - Göttingen, Germany DA - 26.09.2022 KW - Hydrogen KW - Polymer materials KW - Fretting KW - Wear PY - 2022 SN - 978-3-9817451-7-7 SP - 58/1 EP - 58/3 AN - OPUS4-56022 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Theiler, Geraldine T1 - Sliding behaviour of polymer materials in hydrogen N2 - This lecture deals with the sliding behaviour of polymer materials in hydrogen environment. After a short introduction of the hydrogen activities at BAM, the tribological performances of polymer materials in gaseous hydrogen are presented and compared with air and vacuum environment. The second part focusses on the influence of the counterface materials in hydrogen. Finally, the last section is dedicated to experiments liquid hydrogen. T2 - Invited lecture, TRIBOS+ program at Lulea University of Technology CY - Lulea, Sweden DA - 30.06.2021 KW - Polymers KW - Hydrogen KW - Friction KW - Wear PY - 2021 AN - OPUS4-53708 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weihnacht, V. A1 - Makowski, S. A1 - Brückner, A. A1 - Theiler, Geraldine A1 - Gradt, Thomas T1 - Tribologie und Anwendung trocken laufender ta-C-Schichten N2 - Superharte ta-C Kohlenstoffschichten sind durch niedrige Reibung und extreme Verschleißbeständigkeit für Anwendungen auf ungeschmierten Gleitpaarungen, z.B. trocken laufenden Getrieben prädestiniert. In tribologischen Untersuchungen im trockenen Gleitkontakt mit reversierender bzw. einsinniger Bewegungsrichtung wurden Reibungs- und Verschleißkoeffizienten in Abhängigkeit der Luftfeuchtigkeit und im Hochvakuum bestimmt. In den durchgeführten Oberflächenuntersuchungen von Schicht und Gegenkörper zeigten sich interessante Phänomene hinsichtlich Transfer- bzw. Triboreaktionsschichten. Obwohl die Ergebnisse eine Verschlechterung der ta-C-Eigenschafien mit abnehmender Luftfeuchtigkeit zeigen, sind die Reibungs- und Verschleißeigenschaften im Hochvakuum zum Teil erstaunlich positiv. KW - Tribologie KW - Verschleißschutzschichten KW - ta-C KW - DLC KW - Reibung KW - Verschleiß KW - Trockenreibung KW - Vakuumtribologie KW - Friction KW - Wear KW - Dry-running condition KW - Vacuum tribology PY - 2012 SN - 0724-3472 VL - 59 IS - 6 SP - 41 EP - 44 PB - Expert Verlag CY - Renningen AN - OPUS4-28004 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Theiler, Geraldine T1 - Friction and wear of polymer materials at cryogenic temperatures N2 - This lecture deals with the friction and wear of polymeric materials at cryogenic temperatures. The first part is dedicated to the low temperature properties of polymers and cryogenic environment as well as an introduction to cryotribology and friction models. The second part presents some experimental results, focusing on the effect of polymer composition, cryogenic media and stick-slip behaviour. T2 - Invited lecture, TRIBOS+ program at Lulea University of Technology CY - Lulea, Sweden DA - 29.06.2021 KW - Polymers KW - Cryogenic temperature KW - Friction KW - Wear PY - 2021 AN - OPUS4-53706 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Juling, S. A1 - Böhmert, L. A1 - Lichtenstein, D. A1 - Oberemm, A. A1 - Creutzenberg, O. A1 - Thünemann, Andreas A1 - Braeuning, A. A1 - Lampen, A. T1 - Comparative proteomic analysis of hepatic effects induced by nanosilver, silver ions and nanoparticle coating in rats N2 - The presence of nano-scaled particles in food and food-related products has drawn attention to the oral uptake of nanoparticles and their interactions with biological systems. In the present study, we used a toxicoproteomics approach to allow for the untargeted experimental identification and comparative analysis of cellular Responses in rat liver after repeated-dose treatment with silver nanoparticles, ions, and the coating matrix used for particle stabilization. The proteomic analysis revealed treatment-related effects caused by exposure to silver in particulate and ionic form. Both silver species induced similar patterns of signaling and metabolic alterations. Silver-induced cellular alterations comprised, amongst others, proteins involved in metal homeostasis, oxidative stress response, and energy metabolism. However, we discovered that secondary nano-scaled structures were formed from ionic silver. Furthermore, also the coating matrix alone gave rise to the formation of nano-scaled particles. The present data confirm, complement, and extend previous knowledge on silver toxicity in rodent liver by providing a comprehensive proteomic data set. The observation of secondary particle formation from nonparticle controls underlines the difficulties in separating particle-, ion-, and matrix coating-related effects in biological systems. Awareness of this issue will support proper evaluation of nanotoxicology-related data in the future. KW - Silver nanoparticles KW - Small-angle X-ray scattering KW - SAXS PY - 2018 DO - https://doi.org/10.1016/j.fct.2018.01.056 SN - 0278-6915 SN - 1873-6351 VL - 113 SP - 255 EP - 266 PB - Elsevier AN - OPUS4-44563 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Theiler, Geraldine A1 - Gradt, Thomas T1 - Friction and wear behaviour of polymers in liquid hydrogen N2 - The tribological behaviour of polymer composites were investigated in liquid hydrogen at -253°C and compared with previous results obtained in gaseous hydrogen at ambient temperature. KW - Polymers KW - Friction KW - Wear KW - Hydrogen KW - Cryogenic temperature PY - 2018 DO - https://doi.org/10.1016/j.cryogenics.2018.05.002 SN - 0011-2275 VL - 93 SP - 1 EP - 6 PB - Elsevier CY - Amsterdam AN - OPUS4-44886 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Iskhakov, Tagir A1 - Breese, Philipp A1 - Altenburg, Simon A1 - Hilgenberg, Kai T1 - Numerical and experimental analysis of temperature compensation for eddy current testing during laser powder bed fusion N2 - The quality of parts produced via laser powder bed fusion (PBF-LB/M) can be affected by microstructural defects inherent to the process. In-situ monitoring technologies are crucial for ensuring consistent component quality. Eddy current testing (ECT) offers a viable method for real time monitoring during the PBF-LB/M build cycle. However, complex temperature fields arising during manufacturing significantly impact electrical conductivity, posing a challenge for ECT accuracy. Thus, precise temperature distribution prediction is essential for reliable flaw detection. This study develops a Finite Element (FE) model to predict the temperature field in multi-part build cycles. Scan vectors are grouped into clusters based on their timestamps, enabling the homogenization of thermal loads from multiple scan vectors. This approach allows for optimizing the trade-off between modeling accuracy and computational efficiency in a multi-part build. The study assesses the prediction accuracy required for ECT and investigates the appropriate level of homogenization needed to achieve it. Model predictions are validated through comparisons with thermography images and thermocouple measurements conducted during the manufacturing of 316L steel components. KW - PBF-LB/M KW - FEM KW - Heat accumulation KW - Eddy current testing KW - 316L PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-650165 DO - https://doi.org/10.1007/s40964-025-01429-2 SP - 1 EP - 20 PB - Springer Nature AN - OPUS4-65016 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sun, Yijuan A1 - Pérez-Padilla, Víctor A1 - Valderrey, Virginia A1 - Bell, Jérémy A1 - Gawlitza, Kornelia A1 - Rurack, Knut T1 - Ratiometric detection of perfluoroalkyl carboxylic acids using dual fluorescent nanoparticles and a miniaturised microfluidic platform N2 - The widespread contamination of soil and water with perfluoroalkyl substances (PFAS) has caused considerable societal and scientific concern. Legislative measures and an increased need for remediation require effective on-site analytical methods for PFAS management. Here we report on the development of a green-fluorescent guanidine-BODIPY indicator monomer incorporated into a molecularly imprinted polymer (MIP) for the selective detection of perfluorooctanoic acid (PFOA). Complexation of PFOA by the indicator, which is mediated by concerted protonation-induced ion pairing-assisted hydrogen bonding, significantly enhances fluorescence in polar organic solvents. The MIP forms as a thin layer on silica nanoparticles doped with tris(bipyridine)ruthenium(II) chloride, which provides an orange emission signal as internal reference, resulting in low measurement uncertainties. Using a liquid-liquid extraction protocol, this assay enables the direct detection of PFOA in environmental water samples and achieves a detection limit of 0.11 µM. Integration into an opto-microfluidic system enables a compact and user-friendly system for detecting PFOA in less than 15 minutes. KW - PFAS KW - Molecular imprinting KW - Microfluidics KW - Fluorescence KW - Onsite assay PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-650270 DO - https://doi.org/10.1038/s41467-025-66872-9 SN - 2041-1723 VL - 16 IS - 1 SP - 1 EP - 16 PB - Springer Science and Business Media LLC AN - OPUS4-65027 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hausberger, A. T1 - Investigation on the friction and wear behaviour of thermoplastic polyurethanes by controlling the adhesion and deformation part of friction N2 - In this work, unfilled and graphite filled TPU materials were used to investigate the contribution of the adhesion and deformation component of friction. Pin-on-Disc tests were conducted in the air and under vacuum condition by using different surface roughness. T2 - 6. European Conference on Tribology (ECOTRIB 2017) CY - Ljubljana, Slovenia DA - 07.06.2017 KW - TPU KW - Friction KW - Wear KW - Adhesion KW - Deformation KW - Vacuum PY - 2017 AN - OPUS4-40760 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hildebrandt, Jana T1 - PP and PE nanoplastics in water N2 - Plastic debris in micron and nanometer scale pollutes the nature all over the world. The potential dangers of these pollutants remain unpredictable. While risk assessment studies on microplastics are already popular, nanoplastic has not yet reached the same focus of investigation. The reason for this difference is simple: There is a "methodological gap" in the analytics of plastic particles with a diameter smaller than 1 μm. Submicron and nanoplastic particles are currently not detectable in environmental matrices. Therefore, it is important for researchers to have a well-characterized nanoplastic material, that serves as a reference for nanoplastics found in nature. Our aim was to synthesize nanoplastics made from the most common used plastics such as polypropylene (PP) and polyethylene (PE). We found an easy way to form nanoparticles consisting of PP and PE (nano-PP/PE). Herein, nano-PP/PE was formed via a top-down method where the polymer was dispersed to acetone and then transferred to water. No surfactant is needed to obtain a dispersion which is stable for more than 35 weeks. The success of forming nanoplastics and their size was detected via scattering methods, predominantly dynamic light scattering. The chemical analysis of the nanoplastics was performed via Fourier Transform Infrared spectroscopy. Furthermore, electron microscopy was used to complement the results. To examine the good stability of the nanoparticles, zeta potential measurements were performed, which revealed zeta potentials of -30 to -40 mV. T2 - IUPAC-MACRO2020+ CY - Online meeting DA - 17.05.2021 KW - Nanoplastic PY - 2021 AN - OPUS4-53774 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kröll, Mirco T1 - Harmonized testing in hydrogen N2 - In this study, the tribological performance of conventional and alternative polymer compounds for compressors was investigated in gaseous hydrogen using several tribometers. The compounds used were a commercial PEEK matrix with 10 wt.% each of PTFE, graphite, and short carbon fibres (Polytron), a PPS matrix with 10 wt.% each of PTFE and graphite (MOCOM), and an experimental PA12 matrix with PTFE, chamically coupled with an oleyl alcohol, as additive (supplied by the polymer research institute IPF). For all compounds a steel counter disc (type 316L / 1.4404) with a lapped surface finish was used in a cylinder-on-disc setup. Next to the tribological performance of the polymer compounds in hydrogen atmosphere, a strong focus of the work was to compare the results obtained with different tribometer setups. The tests were carried out with three different tribometers at two institutions. The challenge to compare and harmonise equipment, procedures, test and evaluation methods was an important part of the study. This includes the determination of the wear volumes of the polymeric cylinders with different wear analysis workflows. Furthermore, selected results of the wear and the resulting change in the contact geometry were compared with an FEM simulation and an analytical model. T2 - 25th International Conference of Wear of Materials CY - Sitges, Spain DA - 14.04.2025 KW - Standardisation KW - Harmonisation KW - Hydrogen KW - Polymers KW - Wear KW - Coefficient of Friction KW - Interlaboratory comparison KW - Tribometer PY - 2025 AN - OPUS4-62992 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gradt, Thomas A1 - Theiler, Geraldine T1 - Tribological properties of polymer composites for applications in LNG environment N2 - In a first test series, the friction and wear properties of 6 polymeric candidate materials for application in LNG tribosystems were tested. The most favorable properties showed PTFE composite, filled with carbon fibers and PEEK, which showed low and stable friction and a wear coefficient in the order of 10-7 mm3N-1m-1. PTFE containing PEEK composites seem to be also appropriate for LNG applications. Admixtures of graphite as solid lubricant result in lower wear. Contrary, a lubricating mechanism of MoS2 was not observed. The PI-materials showed comparatively high friction and medium wear. T2 - 21th International Colloquium Tribology CY - Stuttgart/Ostfildern, Germany DA - 09.01.2018 KW - Tribology KW - PEEK KW - PTFE composites KW - Friction PY - 2018 SP - 1 EP - 2 AN - OPUS4-43900 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wang, Lei A1 - Darvishi Kamachali, Reza T1 - Incorporating elasticity into CALPHAD-informed density-based grain boundary phase diagrams reveals segregation transition in Al-Cu and Al-Cu-Mg alloys N2 - The phase-like behavior of grain boundaries (GBs), recently evidenced in several materials, is opening up new possibilities in the design of alloy microstructures. In this context, GB phase diagrams are contributing to a predictive description of GB segregation and (interfacial) phase changes. The influence of chemo-mechanical solute-GB interactions on the GB phase diagram remains elusive so far. This is particularly important for multi-component alloys where the elastic interactions among solute atoms, of various sizes and bonding energies, can prevail, governing a complex co-segregation phenomenon. Recently, we developed a density-based model for GB thermodynamics that intrinsically accounts for GB elasticity in pure elements. In this work, we incorporate the homogeneous and heterogeneous elastic energies associated with the solutes into the density-based framework. We derive the multi-component homogeneous elastic energy by generalizing the continuum misfitting sphere model and extend it for GBs. The density-based free energy functional directly uses bulk CALPHAD thermodynamic data. The model is applied to binary and ternary Al alloys. We reveal that the elastic energy can profoundly affect the GB solubility and segregation behavior, leading to Cu segregation in otherwise Cu-depleted Al GBs. Consequently, GB segregation transition, i.e., a jump in the GB segregation as a function of alloy composition, is revealed in Al-Cu and Al-Cu-Mg alloy systems with implications for subsequent GB precipitation in these alloys. CALPHAD-informed elasticity-incorporated GB phase diagrams enable addressing a broader range of GB phenomena in engineering multi-component alloys. KW - Grain boundary thermodynamics KW - Density-based model KW - Al alloys KW - Grain boundary phase diagram KW - CALPHAD KW - Elastic energy PY - 2021 DO - https://doi.org/10.1016/j.commatsci.2021.110717 VL - 199 SP - 110717 PB - Elsevier B.V. AN - OPUS4-53058 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fedelich, Bernard T1 - Zur rechnerischen Bewertung der Lebensdauer von Bauteilen unter tMF mit einer Kombination von kommerziellen FE-Programmen und Anwendersoftware N2 - Die thermomechanische Ermüdung (TMF) von Bauteilen kann heutzutage mit der Finite-Elemente (FE) Methode simuliert werden. Dafür werden komplexe viskoplastische Stoffgesetze benötigt, welche in der Regel in kommerziellen FE Programme nicht zur Verfügung stehen. Im Vortrag wird gezeigt wie solche Stoffgesetze mit Hilfe von benutzerdefinierten Subroutinen in kommerzielle Finite-Elemente Programme implementiert werden können. Es wird auf die Vor- und Nachteile einer expliziten oder impliziten Integration der Entwicklungsgleichungen für die inneren Variablen hingewiesen. Schließlich wird ein Postprozessingstool beschrieben, mit dem die Überlagerung einer niederfrequenten (TMF) und einer hochfrequenten (HCF) Belastung im Bauteil analysiert werden können. T2 - DVM-Tag 2017 CY - Berlin, Germany DA - 26.04.2017 KW - Finite-Elemente KW - Materialmodellierung KW - Stoffgesetze PY - 2017 AN - OPUS4-40111 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fedelich, Bernard A1 - Haftaoglu, Cetin A1 - Kindrachuk, Vitaliy T1 - Zur rechnerischen Bewertung der Lebensdauer von Bauteilen unter TMF mit einer Kombination von kommerziellen FE-Programmen und Anwendersoftware N2 - Die Analyse der Lebensdauer von Bauteilen unter thermomechanischer Ermüdung (TMF) erfordert ein geeignetes Stoffgesetz, welches in der Lage ist, zyklische Plastizität die Abhängigkeit der Spannungsantwort nach der Dehnrate, Kriechen und Spannungsrelaxation temperaturabhängig zu beschreiben und ein Lebensdauermodell, welches in Abhängigkeit von der örtlich aufgelösten Spannungs- und Verformungsgeschichten eine Schätzung der Anzahl der Zyklen bis zum Anriss liefern kann. T2 - DVM-Tag 2017 Bauteil verstehen CY - Berlin, Germany DA - 26.04.2017 KW - Finite Elemente Methode KW - Simulation KW - Viskoplastizität KW - Low cycle Fatigue PY - 2017 SP - 17 EP - 19 AN - OPUS4-43357 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fedelich, Bernard T1 - On the cubic slip effect and creep anisotropy modeling of single crystal superalloys at intermediate temperatures (IT) N2 - Low-Temperature High Stress (LTHS) creep plays a crucial role in Ni-base Superalloys, particularly affecting components like blades near the root. Below 850°C, the precipitate microstructure remains stable, characterized by periodically arranged ’ cubic precipitates surrounded by the -matrix. In these conditions, macroscopic traces of cubic slip have been observed in <111> oriented tensile specimens, whereas their microscopic origin has been a topic of debate. Furthermore, in LTHS conditions, Superlattice Intrinsic, Extrinsic Stacking Faults (SISF/SESF), or micro-twins are also frequently reported in crept specimens. Usually, these mechanisms are investigated separately, so that a unified picture and a detailed understanding of these mechanisms and their activation conditions have only recently emerged in the literature, despite the intensive investigations of the last decades. The objective of this work is to develop a dislocation-based constitutive law that includes these recent developments. In particular, the pseudo-cubic slip mechanism is considered as resulting from the lack of hardening in <111> oriented tensile specimens and is represented by a novel estimate of the back-stresses based on the spectral decomposition of a tensorial representation of the back-stress. An additional novelty is that SISF- and SESF-related slip systems are accounted for as distinct slip systems with corresponding dislocation densities. The model has been implemented as a user-defined constitutive law for commercial Finite Element codes and identified as well as validated with data from the literature obtained with <001>, <011> and <111> oriented crystals tested in tension and compression creep. T2 - International Conference on Material Modelling (8) CY - London, GB DA - 15.07.2024 KW - Creep KW - Superalloy KW - Crystal plasticity KW - Single crystal PY - 2024 AN - OPUS4-60744 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Darvishi Kamachali, Reza T1 - A model for grain boundary thermodynamics N2 - Systematic microstructure design requires reliable thermodynamic descriptions of each and all microstructure elements. While such descriptions are well established for most bulk phases, thermodynamic assessment of microstructure defects is challenging because of their individualistic nature. In this paper, a model is devised for assessing grain boundary thermodynamics based on available bulk thermodynamic data. We propose a continuous relative atomic density field and its spatial gradients to describe the grain boundary region with reference to the homogeneous bulk and derive the grain boundary Gibbs free energy functional. The grain boundary segregation isotherm and phase diagram are computed for a regular binary solid solution, and qualitatively benchmarked for the Pt–Au system. The relationships between the grain boundary's atomic density, excess free volume, and misorientation angle are discussed. Combining the current density-based model with available bulk thermodynamic databases enables constructing databases, phase diagrams, and segregation isotherms for grain boundaries, opening possibilities for studying and designing heterogeneous microstructures. KW - Phase Diagram KW - Thermodynamics KW - Grain boundary PY - 2020 VL - 10 IS - 45 SP - 26728 EP - 26741 AN - OPUS4-51268 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schob, Daniela T1 - ICY PRECISION - Material Testing for Cryogenic Hydrogen Applications N2 - For cryogenic hydrogen storage in aerospace applications, reliable mechanical characterisation at 20 K is indispensable. While testing at 77 K (liquid nitrogen) and 4 K (liquid helium) is well established, stand-ardised procedures in the temperature range relevant for liquid hydrogen are still lacking. This gap rep-resents a key challenge for materials development. A critical aspect is the accurate measurement of strain under extreme conditions: clip-on extensometers provide global yet contact-based data, whereas digital image correlation (DIC) enables non-contact, full-field strain acquisition. Using glass cryostats, DIC has been successfully applied at 4 K and 77 K, allowing the capture of high-resolution deformation fields. As a next step, a newly developed test rig is introduced, based on a helium circulation system. It enables not only isothermal testing down to 20 K but also programmable temperature profiles between 10 and 350 K, providing an essential opportunity to reproduce thermomechanical loading conditions close to service environments. An integrated observation window further allows direct measurement of the true stress–strain response. This opens the prospect of assessing materials under realistic cryogenic conditions in a reproducible and comparable manner. T2 - DGM - 43. Werkstoffprüfung CY - Dresden, Germany DA - 27.11.2025 KW - Cryogenic material testing KW - Digital image correlation KW - Quasi-static KW - Low cycle fatigue PY - 2025 AN - OPUS4-65250 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fedelich, Bernard T1 - Untersuchung des Kriechverhaltens einer Nickelbasis-Superlegierung bei ultrahohen homologen Temperaturen und Anwendung auf das heiß-isostatische Pressen (HIP) N2 - Mit Hilfe des HIP-Verfahrens („Hot Isostatic Pressing“) werden Poren in der einkristallinen Nickel-Basis Superlegierung CMSX-4 kontinuierlich geschrumpft und dadurch die nach der Erstarrung und der Wärmebehandlung vorhandene Porosität stark reduziert. In diesem Beitrag werden experimentelle und numerische Untersuchungen zu den Mechanismen der Porenschrumpfung zusammengefasst. Es zeigt sich, dass das Verformungsverhalten während Kriechversuchen bei der HIP-Temperatur durch Versetzungsgleitung auf oktaedrischen Ebenen dominiert wird. Dagegen zeigen Messungen der Porositätsabnahme und Simulationen des Porenschließens, dass die Kinetik der Porenschrumpfung durch das Phänomen der Leerstellendiffusion zwischen Poren und Kleinwinkelkorngrenzen („Low Angle Boundary“, LAB) bestimmt wird. Im Gegensatz führt die klassische Kristallviskoplastizität zu einer systematischen Überschätzung dieser Kinetik. Der scheinbare Widerspruch lässt sich auflösen, wenn man bedenkt, dass auf der Skala der Poren Versetzungsquellen nicht gleichmäßig verteilt sind, wie in der konventionellen Kristallplastizität implizit angenommen wird. Stattdessen wird in einem weiterführenden Modell davon ausgegangen, das Kleinwinkelkorngrenzen (LABs) als Versetzungsquellen fungieren, während die Scherspannungen sehr stark in der Nähe der Poren lokalisiert sind, was die Emission von Versetzungen deutlich reduziert. T2 - Langzeitverhalten warmfester Stähle und Hochtemperaturwerkstoffe CY - Online meeting DA - 27.11.2020 KW - HIP KW - Superlegierung KW - Kriechen PY - 2020 AN - OPUS4-51795 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Vöse, Markus A1 - Fedelich, Bernard A1 - Owen, J. T1 - A simplified model for creep induced grain boundary cavitation validated by multiple cavity growth simulations N2 - Simulations of cavitation processes on a grain boundary under creep conditions have been carried out, taking into account nucleation, growth, coalescence and sintering of multiple cavities. Cavity growth rates have been calculated through a resolution procedure based on the use of holomorphic complex functions. Three dimensionless parameters have been identified that are responsible for the cavitation development. Parameter studies have been carried out in order to characterise the mechanisms that are responsible for the cavitation development. These studies have been used to develop a physically motivated, simplified model in order to describe the cavitation development of the simulations in terms of global state variables. The simplified model is able to reproduce the cavitation development for all considered combinations of the dimensionless parameters and allows the description of the thickening behaviour of a cavitating grain boundary. KW - Creep damage KW - Grain boundary diffusion KW - Cavitation KW - Simulation PY - 2012 DO - https://doi.org/10.1016/j.commatsci.2012.01.033 SN - 0927-0256 VL - 58 SP - 201 EP - 213 PB - Elsevier CY - Amsterdam AN - OPUS4-25630 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Viguier, B. T1 - Etude expérimentale des mécanismes de fermeture des pores par CIC dans un superalliage monocristallin CMSX4 N2 - Data about the creep behaviour of metals and their alloys at temperatures close to the melting point are very limited. The reason is that most engineering alloys are used at temperatures below 0.6-0.8 of their melting point, so, investigation of creep at higher temperatures has no practical relevance. For some special applications however it is important, in our case hot isostatic pressing (HIP) of singlecrystal turbine blades cast from nickel-base superalloys. In order to remove porosity the blades are HIPed at temperatures between -solvus and solidus where superalloy has no strengthening -phase and therefore is very soft. For example, the company Howmet Castings HIPs the superalloy CMSX-4 at the temperature 1288°C, which corresponds to a homologous temperature of about 0.97=1561 K/1612 K (solidus temperature). Knowledge about the creep behaviour of CMSX-4 at this temperature and understanding of the creep mechanisms are necessary to model the kinetics of pore closure during HIPing as well as to plan the parameters of the HIP process. N2 - Les aubes de turbines à gaz utilisées en particulier pour les turboréacteurs de l’aéronautique sont élaborées par fonderie en superalliage monocristallin à base de nickel. Le procédé de fonderie, ainsi que les traitements thermique d’homogénéisation réalisés à très haute température, induisent la présence de pores au sein des pièces qui affectent les propriétés mécaniques et la durée de vie des aubes. Afin de réduire cette porosité les motoristes effectuent un traitement de compression isostatique à chaud (CIC) au cours duquel la porosité diminue par fermeture des pores. Afin de mieux comprendre les mécanismes impliqués au cours du traitement de CIC, nous avons lancé un programme de recherche dans le cadre du projet ERA-Net MICROPORE. La modélisation par champ de phase des mécanismes en jeu est présentée au cours de ce colloque. Nous présentons dans cette affiche un des volets de la caractérisation expérimentale du projet. Des échantillons de superalliage CMSX4 sont observés après traitement de mise en solution et CIC sous 103 MPa à 1288°C pour différentes durées. Les pores présents sont caractérisés par microscopie électronique à balayage (MEB) afin de suivre l’évolution du taux de porosité au cours du traitement. Une caractérisation plus détaillée de pores partiellement refermés est menée par MEB et grâce à la diffraction des électrons rétrodiffusés (EBSD). Une vision tridimensionnelle de ces défauts est obtenue par des coupes métallographiques effectuées par découpe ionique (FIB). Le projet ERA – Net MICROPORE est financé en Allemagne par la DFG (projects EP 136/1-1 and FE933/2-1) et en France par l’ANR (projects ANR15-MERA-000-03 and ANR15-MERA-0003-04). T2 - Plasticité 2018 CY - Nancy, France DA - 09.04.2018 KW - Creep KW - CMSX4 KW - Superalloy KW - Dislocations PY - 2018 AN - OPUS4-44827 LA - fra AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jacobson, David A1 - Darvishi Kamachali, Reza A1 - Thompson, Gregory T1 - Coupling density phase field models with atomistic potentials N2 - A density-based phase field model is developed where the free energy functional is explicitly linked with molecular dynamics and is referred to as the Molecular Phase Field Method (MoPF). MoPF simulations involve expressing interatomic potentials in terms of density to form a density based free energy functional. Inputs to this functional are taken from atomistics such that the phase field density profile matches the corresponding density profile from atomistic simulations. We analyze our results by comparing the MoPF calculated excess interfacial energies with excess interfacial energies calculated using molecular dynamics associated with several nickel grain boundaries. Additionally, a comparison is made between our results and the interfacial energies of a \Sigma7 boundary across a variety of FCC systems simulated using density functional theory. The MoPF method is able to successfully predict grain boundary free energy trends between grain boundary and material types offering an atomistically informed mesoscale formulation for studying grain boundary physics. KW - Density-based Phase-Field Modelling KW - Atomistic Simulation KW - Grain Boundary PY - 2024 DO - https://doi.org/10.1016/j.commatsci.2023.112763 VL - 233 SP - 1 EP - 6 PB - Elsevier AN - OPUS4-59360 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Mechanical behaviour of AM metals: Creep of LPBF 316L and low-cycle-fatigue of LMD Ti-6Al-4V N2 - Additively manufactured metallic materials have already started to find application in safety-relevant components. However, this has only happened for certain materials and specific applications and loading conditions, since there is still an extensive lack of knowledge as well as of historical data regarding their mechanical behaviour. This contribution aims to address this lack of understanding and historical data concerning the creep behaviour of the austenitic stainless steel 316L manufactured by Laser-Powder-Bed-Fusion (L-PBF) and the low-cycle-fatigue behaviour of the titanium alloy Ti-6Al-4V manufactured by Laser-Metal-Deposition (LMD). Furthermore, it aims to assess their mechanical behaviour against their conventional counterparts. With that in mind, specimens from conventional and additive materials are tested and their mechanical behaviour analysed based on characteristic curves. To understand the damage behaviours the materials are characterized by destructive and non-destructive techniques before and after failure. T2 - 1st Workshop on In-situ Monitoring and Microstructure Development in Additive Manufacturing CY - Online Meeting DA - 10.12.2020 KW - Ti-6Al-4V KW - 316L KW - Additive manufacturing KW - Creep behaviour KW - Low-cycle-fatigue behaviour PY - 2020 AN - OPUS4-51879 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hussung, D. R. A1 - Kurz, J. H. A1 - Stoppel, Markus T1 - Automatisierte, zerstörungsfreie Prüftechnik für großflächige Stahlbetontragwerke - Ein Anwendungsbeispiel T1 - Automated non-destructive inspection techniques for large reinforced concrete constructions - An example of use N2 - Eine Vielzahl zerstörungsfreier Prüfverfahren hat in den letzten Jahren Einzug in die Bauwerksuntersuchung gehalten. Um die Aussagekraft der Einzelverfahren zu erhöhen und den wirtschaftlichen Einsatz weiter voranzubringen, lag es nahe, die Verfahren kombiniert auf einer automatisierten Plattform zu montieren. Zu diesem Zweck wurde das BetoScan-System entwickelt. Um weitere Erfahrungen mit dem BetoScan-System zu erhalten, wurde ein langjährig genutztes Parkhaus aus Stahlbeton mit Gussasphaltfahrbahn als Untersuchungsobjekt ausgewählt. Bei der experimentellen Bauwerksuntersuchung wurden die Verfahren Wirbelstrom, Radar, Ultraschall und Mikrowelle zum Einsatz gebracht. Von der Anwendung des Systems und der Auswertung der Ergebnisse wird in diesem Beitrag berichtet. N2 - In recent years a variety of non-destructive evaluation methods are more and more used for the inspection of constructions. Increasing the information value of inspections and the economic aspects of applications leads to a combination of methods on an automated system. Therefore, the BetoScan robot was developed. Gaining more experience in applications was realized with the inspection of a car park which was unused for several years. The building was made of reinforced concrete with melted asphalt as floor coating. Within the frame of the inspections eddy current, radar, ultrasound and microwaves were used. The application of the BetoScan system and the results are presented in this article. KW - Automatisierte zerstörungsfreie Prüfung KW - Bauwesen KW - Kombination KW - Verfahren KW - Bauwerksüberwachung KW - BetoScan-System KW - Dauerhaftigkeit KW - Gussasphalt KW - Instandsetzung KW - Lebensdauer KW - Mikrowelle KW - Nachhaltigkeit KW - Qualitätssicherung KW - Radar KW - Ultraschall-Prüfung KW - ZfP-Verfahren KW - Bauwerkserhaltung/Sanierung KW - Allgemeines PY - 2012 DO - https://doi.org/10.1002/best.201200048 SN - 0005-9900 SN - 1437-1006 VL - 107 IS - 12 SP - 794 EP - 804 PB - Ernst CY - Berlin AN - OPUS4-27588 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stoppel, Markus A1 - Taffe, Alexander A1 - Wiggenhauser, Herbert A1 - Kurz, J. H. A1 - Boller, C. ED - Grantham, M. ED - Mechtcherine, V. ED - Schneck, U. T1 - Automated multi-sensor systems in civil engineering for condition assessment of concrete structures N2 - Infrastructure is subject to continuous ageing. This has given life cycle management of infrastructure an important role. Therefore an increasing demand for reliable inspection and monitoring tools is noticeable. A combination of different non-destructive test methods is often necessary to receive reliable results for material characterization, flaw detection and the determination of component specific geometry Parameters. Regarding concrete structures thickness measurements are combined with flaw detection and additional Information about reinforcement and tendon ducts is required. Therefore, a multi-sensor measurement approach is necessary with a high degree of automation. Otherwise a time consuming succession of manual measurements has to be performed which would prevent practical applications. A modular control and data acquisition approach is described and the application of two different automated measurement devices is shown. The BetoScan System consists of a self-navigating mobile robot. The System is especially designed for the Investigation of reinforced concrete floors exposed to de-icing salts. The data acquisition of the OSSCAR System, a multi-sensor Scanner, is similar to the robot approach. These different applications are based on a similar kernel allowing the modular use of different contact and non-contact sensors. The described general concept of multi-sensor data acquisition and data analysis presented here is not limited to the field of civil engineering applications. T2 - Concrete Solutions 2011 - 4th International Conference on Concrete Repair CY - Dresden, Germany DA - 26.09.2011 KW - Multi sensor KW - Data aquisition KW - Assessment of concrete structures KW - Scanner KW - NDT PY - 2012 SN - 978-0-415-61-622-5 SP - 397 EP - 403 PB - Taylor & Francis CY - London AN - OPUS4-24659 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stoppel, Markus T1 - Automated multi-sensor systems in civil engineering for condition assessment of concrete structures T2 - Concrete Solutions 2011 - 4th International Conference on Concrete Repair CY - Dresden, Germany DA - 26.09.2011 KW - Assessment of concrete structures KW - Data aquisition KW - Multi sensor KW - NDT KW - Scanner PY - 2011 AN - OPUS4-24680 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nützmann, Kathrin T1 - The influence of sulfur on initial high temperature corrosion of Fe-Cr model alloys N2 - Ferritic steels with Cr-contents up to 13 wt. % are used as heat exchanger or boiler tube materials in combustion based power plants. These materials are subject to aggressive corrosion caused by the reaction of the steel with highly corrosive gases under high temperatures up to 650°C. The early stages of corrosion and sulfidation especially and the influence of the Cr-content in the alloy are thereby not understood but of fundamental interest. Our work shows corrosion mechanisms and presents corrosion models for Fe and different Fe-Cr-alloys under pure SO2 und SO2+O2 atmospheres for different time scales. Modell alloys of high purity are used to focus on the reaction of the intended elements: Fe, Cr, S, and O. Long-time experiments (≥12h) took place in tube furnaces and short-time experiments (≥5min) in a special designed light furnace. Heating and cooling took place under inert atmosphere. The reactive gases were added not until the experimental temperature was reached. Samples were analyzed using high resolution synchrotron X-ray diffraction using a micro focus setup and electron microscopy including FIB. Many earlier studies on corrosion and sulfidation on iron based alloys show a higher corrosion rate and material loss when sulfur was present in the atmosphere. In contrast, later studies propose an inhibiting effect of sulfur containing atmospheres. On the one side, most likely due to the formation of a protective layer of Mx(SO4)y -phases at the scale-gas interface. On the other side, a very recent study proposes the theory that MxSy-phases limit the further diffusion of elements. Up to now, no Mx(SO4)y –phases were detected in our samples, but sulfide phases nucleated within the oxide phases. For pure Fe our samples show FeS at the scale-metal interface working as a diffusion barrier for Fe-Cations from the base material in to the oxide scale. The above lying spalled off oxide-sulfide scale shows a wide area of small voids and accumulations of FeS-Crystals at the bottom. Under the main oxide scale a second generation of oxide-sulfide scale starts to form. For the Fe-Cr-alloys the inner oxide scale only shows FeS- and CrS-phases surrounded by hollow space. The here presented study will explain and discuss a new growth model for the shown phenomenon. T2 - 9th High Temperature Corrosion and Protection of Materials CY - Ile des Embiez, France DA - 15.05.2016 KW - Sulfidation KW - Diffusion barrier KW - Fe-Cr alloys PY - 2016 AN - OPUS4-38250 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sturm, Daniel T1 - Schadensanalyse an Bauteilen aus Faserverbundwerkstoffen N2 - Die Schadensanalyse an Bauteilen aus Faserverbundwerkstoffen wird an Hand ausgewählter Fallbeispiele dargestellt: Eine Orthese und eine Fahrradgabel, die jeweils durch Bruch von CFK-Strukturen versagt haben. T2 - VDI Jahrestagung Schadensanalyse 2015 CY - Würzburg, Germany DA - 1.10.2015 KW - Schadensanalyse KW - Faserverbund KW - CFK PY - 2015 AN - OPUS4-38384 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mezhov, Alexander A1 - Ben Shir, I. A1 - Schmidt, A. A1 - Kovler, K. A1 - Diesendruck, Ch. E. T1 - Retardation mechanism of cement hydration by a comb polyphosphate superplasticizer N2 - The retardation mechanism of cement hydration as imparted by the addition of polyphosphate comb superplasticizer to model cement containing C3S, C3A and calcium sulfate hemihydrate is studied using XRD, ss NMR and calorimetry. Our findings show the retardation effect caused by the direct addition of polyphosphate comb superplasticizer differs significantly to that of conventional polycarboxylate superplasticizers. Conversely to polycarboxylates, polyphosphates, at a low dosage, inhibits the silicate reaction without affecting the aluminate reaction and formation of ettringite. Yet, at high doses, both reactions are hampered, and the induction period extended, followed by accelerated aluminate and silicate reactions. KW - Superplasticizer KW - Polyphosphate KW - Retardation KW - Cement hydration PY - 2022 DO - https://doi.org/10.1016/j.conbuildmat.2022.128698 SN - 0950-0618 VL - 352 SP - 1 EP - 13 PB - Elsevier Ltd. AN - OPUS4-58246 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lapiro, I. A1 - Mezhov, Alexander A1 - Kovler, K. T1 - Performance of corrosion inhibitors in reinforced concrete elements under electrical voltage N2 - The current paper develops a novel accelerated corrosion test method based on Faraday’s law to investigate the performance of different inhibitors in reinforced concrete elements under electrical voltage. Using the proposed method two commercially available and three lab-made inhibitors were tested. Lab-made inhibitors based on potassium fluorosilicate and amine carboxylate showed the best performance over others. Furthermore, it is found that under an electrical potential environment beyond 3.6 V, the higher the concrete strength, the more efficient is the corrosion inhibition. Based on experimental results, a novel model describing the corrosion evolution in reinforced concrete was proposed. KW - Steel corrosion KW - Reinforced concrete KW - Accelerated test KW - Corrosion inhibitor KW - Stray current PY - 2022 DO - https://doi.org/10.1016/j.conbuildmat.2022.127656 SN - 0950-0618 VL - 342 IS - 342 SP - 1 EP - 10 PB - Elsevier Ltd. AN - OPUS4-58249 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Witte, Julien T1 - The Impact of Ultrasonic-Assisted Milling and Alloying Elements on the Surface Integrity of Additively Manufactured Iron Aluminides N2 - The increasing focus on energy and resource efficiency has driven the implementation of additive manufacturing (AM) of high-performance materials, particularly in lightweight constructions with optimization of material efficiency. Iron aluminides (FeAl) hold great potential due to their low density, excellent corrosion and wear resistance, high-temperature stability, and vast availability. However, the inherent heterogeneity and anisotropy of FeAl-AM structures pose significant challenges, especially regarding hardness and brittleness. These material characteristics complicate the mostly necessary post-processing via mechanical finish machining, often resulting in elevated cutting forces, accelerated tool wear, and suboptimal surface integrity. Ultrasonic-assisted milling (USAM), a hybrid machining process, offers significant advantages over conventional milling (CM), including the reduction of cutting forces and tool wear. Notably, USAM has been demonstrated to decrease surface defect density and mitigate tensile residual stresses, while potentially inducing beneficial compressive residual stresses within the depth profile of the component’s surface. These effects can significantly enhance crack propagation resistance, improve corrosion behavior, and extend the fatigue life of components in safety-relevant applications. The present study investigates the effects of additional alloying elements such as molybdenum, nickel, titanium and Vanadium in FeAl as well as milling parameters, including cutting speed vc and feed rate fz, on the surface integrity with special regard to residual stress formations. T2 - 4th International Conference on Advanced Joining Processes CY - Coimbra, Portugal DA - 16.10.2025 KW - Additive Manufacturing KW - Wear Protection KW - Ultrasonic-assisted Milling KW - Iron-aluminides KW - MPEA KW - Surface Integrity KW - Residual Stresses PY - 2025 AN - OPUS4-65235 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Abdelkhalik, A. A1 - Askar, Enis A1 - Markus, D. A1 - Stolz, T. A1 - Brandes, E. A1 - Zakel, S. T1 - Explosion regions of 1,3-dioxolane/nitrous oxide and 1,3-dioxolane/air with different inert gases - Experimental data and numerical modelling N2 - In this study, experimental determination and modelling investigations for the explosion regions of 1,3-dioxolane/inert gas/N2O and 1,3-dioxolane/inert gas/air mixtures were carried out and compared. The experimental measurements were carried out at 338 K and atmospheric pressure according to EN1839 method T using the inert gases N2, CO2, He and Ar. The results showed that the ratio of the lower explosion limit in N2O (LELN2O) to the lower explosion limit in air (LELair) is 0.52 and the ratio of the maximum oxygen content in air (MOCair) to the limiting oxidizer fraction in nitrous oxide (LOFN2O) is 0.36 ± 0.02 independent of the inert gas. When comparing the inert gas amount at the apex based on the pure oxidizing component, which is O2 in case of air, N2O-containing mixtures need less inert gas to reach the limiting oxidizer quantity whereas the efficiency of inert gases is in the same order. The coefficients of nitrogen equivalency however were found to differ to some extent. The explosion regions of 1,3-dioxolane/inert gas/oxidizer mixtures were modelled using the calculated adiabatic flame temperature profile (CAFTP) method as well as corrected adiabatic flame temperatures. The results indicate good agreement with experimental data for CO2, N2 and Ar- containing mixtures. The noticeable deviations that occur when He is the inert gas are due to the lacking transport data of that mixture. KW - Explosion limits KW - Flammability KW - CAFTP KW - Adiabatic Flame Temperatures PY - 2021 DO - https://doi.org/10.1016/j.jlp.2021.104496 SN - 0950-4230 VL - 71 SP - 4496 PB - Elsevier Ltd AN - OPUS4-52849 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maaß, Robert T1 - Liquid Metal Embrittlement in High-Strength Steels N2 - One contribution of materials science to energy efficiency is the continuous development of novel high-performance structural materials that push the strength-ductility envelope. A prominent example are modern advanced high-strength steels (AHSSs), which have enabled considerable weight reductions in the automotive sector, thereby enabling greenhouse emission reductions. To protect such advanced alloys from property degradation via corrosion, zinc (Zn) coatings are often applied through galvanization. Whilst protective, a Zn-coating comes with problems – the AHSS substrate becomes susceptible for liquid-metal embrittlement (LME) than can be the origin of significant mechanical property degradation when liquified Zn infiltrates into the steel substrate. Being for from understood, we focus here on non-cracked environments to capture the early stages of LME. This approach revealed the nucleation and growth of nano-scale intermetallic phases inside uncracked GBs (Materials Today Advances 13, 100196, 2022), highlighting the complex multi-phase microstructure developing before cracking occurs. To shed further light on the early stages of LME in AHSSs, we also consider the microstructural evolution of interrupted welds. We discuss our findings in the context of the time-resolved substructure evolution right beneath the interface between the AHSS and the Zn-based coating and track how Zn progressively infiltrates the substrate along phase and grain boundaries. The experimental results are further corroborated with thermodynamic simulations. T2 - ASATM CY - Singapore DA - 10.01.2023 KW - Liquid-metal embrittlement KW - Steels KW - Grain boundaries KW - Micro-cracking PY - 2023 AN - OPUS4-60647 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reichel, Levin T1 - Reparaturschweißen in der schweißtechnischen Montage: Moderne Schweißverfahren für hochfeste Offshore-Stähle N2 - Der Ausbau der Offshore-Windenergie mit Anlagenleistungen von über 10 MW er-fordert zunehmend den Einsatz hochfester Stähle mit Streckgrenzen ab 460 MPa bei Wanddicken von bis zu 150 mm. Inakzeptable Defekte, die während bzw. nach der schweißtechnischen Montage solcher dickwandigen Verbindungen im Nahtbereich detektiert werden, können wirtschaftlich durch lokales Ausfugen und anschließendes Schweißen noch in der Fertigung repariert werden. Insbesondere bei hochfesten Baustählen stellt dies hohe Anforderungen an die schweißtechnische Fertigung, da bislang keine standardisierten Reparaturkonzepte oder normativen Vorgaben existie-ren. Praxisnahe Empfehlungen sind hier vor allem für kleine und mittlere Unterneh-men (KMU) notwendig, damit diese Reparaturschweißungen sicher und wirtschaft-lich durchführen können. Die laufende Untersuchung (FOSTA P1629/IGF 01IF22746N) legt daher den Schwerpunkt auf die Optimierung der Reparaturverfahren mit dem Ziel, schweißbe-dingte Beanspruchungen zu reduzieren, weil diese häufig zu erneuten Bildung Fehl-stellen führen. Hierfür werden hochfeste, dickwandige Verbindungen aus Offshore-Stahlgüten im Streckgrenzenbereich von 355 MPa bis 460 MPa untersucht. Die ex-perimentellen Analysen berücksichtigen dabei die komplexen Wechselwirkungen zwischen werkstoff- und prozess- sowie konstruktionsbedingten Einflüssen auf den Beanspruchungszustand nach dem Schweißzyklus (Verbindungsschweißen, Ausfu-gen, Reparaturschweißen). Diese Faktoren, wie z. B. die Steifigkeitsverhältnisse der Schweißnaht, sind von entscheidender Bedeutung für die resultierenden Eigenspan-nungen, die sich infolge der schweißtechnischen Reparatur ausbildet. Um die Bau-teilsicherheit und Leistungsfähigkeit zu gewährleisten, sind insbesondere risskriti-sche, mehrachsige Eigenspannungszustände zu vermeiden. So lassen sich moderne Hochleistungs-MAG-Schweißprozesse mit hierfür optimierten, schmaleren Fugen-geometrien in bauteilbezogenen Schweißversuchen auf Großprüfanlagen untersu-chen, um hierfür angepasste Prozess- und Wärmeführungsparameter zu identifizie-ren und angepasste Reparaturkonzepte abzuleiten. Ziel ist es, Handlungsempfehlun-gen für Richtlinien und Normen zu erarbeiten, die das Potenzial hochfester Stähle voll ausschöpfen und die Anwendbarkeit im Offshore-Stahlbau, insbesondere für KMU, substanziell stärken. Auf diese Weise leistet das Projekt einen entscheiden-den Beitrag zur erfolgreichen Umsetzung der Energiewende in Deutschland. T2 - Forschungsseminar OVGU-Magdeburg CY - Magdeburg, Germany DA - 18.06.2025 KW - Moderne Schweißprozesse KW - Offshore KW - Reparaturschweißen KW - Thermisches Ausfugen KW - Eigenspannungen KW - Gefügedegradation PY - 2025 AN - OPUS4-65238 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Ultraschallunterstütztes Fräsen innovativer metallischer Werkstoffe zur Optimierung von Oberflächenintegrität und Werkzeugverschleiß Neueste Erkenntnisse und Perspektiven im Kontext der Komponentensicherheit N2 - Der Vortrag behandelt ultraschallunterstütztes Fräsen als innovative Technologie zur Bearbeitung schwer zerspanbarer metallischer Werkstoffe und deren Einfluss auf Oberflächenintegrität, Werkzeugverschleiß und Komponentensicherheit. Ausgangspunkt ist die Herausforderung durch hohe Festigkeit, heterogene Gefüge und Eigenspannungen bei konventioneller und additiver Fertigung (z. B. Ni-, Co-Legierungen, Eisen-Aluminide). Diese Faktoren führen zu erhöhten Prozesskräften, Werkzeugverschleiß und nachteiligen Oberflächeneigenschaften. Ultraschallunterstützung reduziert Zerspankräfte, stabilisiert Prozesse bei AM-Bauteilen und verbessert die Oberflächengüte durch Einbringung von Druckeigenspannungen. Untersuchungen zeigen: Optimale Amplituden (ca. 4 µm) minimieren Eigenspannungen und Defekte, erhöhen die Ermüdungsfestigkeit und verlängern die Werkzeugstandzeit. Bei Eisen-Aluminiden und DED-Arc-gefertigten Bauteilen konnten deutliche Verbesserungen in Rauheit, Kraftverlauf und Verschleiß erzielt werden. Für Co-/Ni-Legierungen wurde zusätzlich die Wirksamkeit durch Legierungsmodifikation nachgewiesen. Perspektivisch bietet die Technologie Potenzial für Lebensdauersteigerung hochfester Bauteile, Integration von Oberflächenverfestigung in den Fräsprozess und Reduktion von Nachbearbeitungsschritten. Geplante Projekte adressieren Hochentropielegierungen, Mehrkomponentenwerkstoffe und hybride Fertigungsstrategien. Insgesamt zeigt sich, dass US-Fräsen eine Schlüsselrolle für ressourceneffiziente, sichere und leistungsfähige Komponenten in Leichtbau und Hochtemperaturanwendungen einnehmen kann. T2 - 4. Wissenschaftliches Forum zur ULTRASONIC-Bearbeitung CY - Jena, Germany DA - 12.11.2025 KW - Ultraschallunterstütztes Fräsen KW - Oberflächenintegrität KW - Werkzeugverschleiß KW - Zerspankräfte KW - Additive Fertigung (DED-Arc, AM) KW - Eisen-Aluminid KW - Co-/Ni-Legierungen KW - Ermüdungsfestigkeit KW - Eigenspannungen KW - Lebensdauersteigerung KW - Hybridfertigung KW - Hochentropielegierungen (MPEA) PY - 2025 AN - OPUS4-65240 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Begrüßung und Vorstellung der BAMund des Fachbereichs 9.2 - Zentrale Forschungswerkstatt N2 - Die Zentralwerkstatt der BAM übernimmt die Fertigung und Konstruktion komplexer Prüf- und Versuchseinrichtungen und adressiert zugleich zentrale Forschungsthemen zur Werkstoff- und Komponentensicherheit. Dazu gehören die Entwicklung innovativer Fertigungstechnologien, ressourceneffiziente Verarbeitungskonzepte für hochfeste und additive Komponenten sowie die Untersuchung von Fertigungseinflüssen auf Oberflächenintegrität und Werkstoffdegradation. Ein besonderer Fokus liegt auf der H₂-Sicherheit, insbesondere der Fertigung und Prüfung von Hohlzugproben für Wasserstoff-Pipelines. Ergänzend werden Automatisierungslösungen, digitale Methoden und moderne Spanntechnik zur Effizienzsteigerung eingesetzt. Die Arbeiten sind eng mit den BAM-Kompetenzzentren AM@BAM, H2Safety@BAM und WIND@BAM verzahnt und leisten einen Beitrag zur Energiewende sowie zur Normung und zum Technologietransfer. T2 - 37. Stammtisch Metall des "Der Mittelstand BVMW e.V. " CY - Berlin, Germany DA - 17.09.2025 KW - Werkstoffsicherheit KW - H₂-Sicherheit KW - Additive Fertigung KW - Ressourceneffizienz KW - Automatisierung in der Fertigung KW - Prüftechnikentwicklung KW - Normung und Technologietransfer KW - Oberflächenintegrität PY - 2025 AN - OPUS4-65245 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - HGF-AK "Bau wissenschaftlicher Geräte" - Neues aus der BAM / Fachbereich 9.2 N2 - In dieser Präsentation werden die neuesten Herausforderungen und der Stand des Fachbereiches 9.2 für die Mitarbeit im AK des HGF "Bau wissenschaftlicher Geräte" dargestellt. Hierfür werden Neuigkeiten aus dem Bereich Materialprüfung in der BAM präsentiert und mit den Arbeiten der Zentralwerkstatt, die hierfür notwendig sind, in Zusammenhang gebracht. T2 - 20. Jahrestagung des Helmholtz-Arbeitskreis "Bau wissenschaftlicher Geräte" CY - Jülich, Germany DA - 07.05.2025 KW - Fertigungskompetenz KW - Fertigungsverfahren PY - 2025 AN - OPUS4-65243 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reichel, Levin T1 - Optimising repair welding: narrower groove design for modern welding processes on high-strength offshore steels N2 - The ongoing energy transition in Germany requires large offshore wind turbines with outputs over 10 MW and suitable deep-water subsea structures. Large towers made of high-strength steel with a yield strength of up to 500 MPa are needed to use the mate-rial more efficiently, enabling thinner wall sections without compromising structural integrity. This places high demands on manufacturers, especially regarding welding high-strength offshore steels. Weld defects detected through non-destructive testing (NDT) must be repaired by gouging and rewelding during fabrication. For thick plate joints, there is a notable lack of research, repair strategies, and guidance in standards and guidelines. Safe and cost-effective repairs are urgently necessary to support manufacturers, particularly SMEs. This study focuses on high-strength thick plate joints made of offshore grades with a yield strength of 355 to 460 MPa, repaired us-ing optimised narrow gouging grooves and controlled high-performance GMAW pro-cesses. Experimental analyses examine the complex interaction between the welding process, material properties, and design influences on the formation of weld-induced residual stresses in high-strength fine-grain structural steels. To ensure the safety and performance of components, it is essential to prevent repair welding-related material degradation and the development of crack-critical residual tensile stresses. In this investigation, gouging was carried out using milling to ensure reproducibility. The restraint intensity of the groove significantly increases with a shorter groove length and a thicker substrate. The relaxation caused by the gouging process was ana-lysed using X-ray diffraction (XRD) to examine the initial conditions for the subse-quent repair welding. The residual stresses induced by the repair welding were ana-lysed, and different groove configurations have been compared. With shorter groove lengths and wider opening angles, the residual stresses after the repair weld increase markedly for this analysed offshore steel. The lowest residual stresses can be achieved by increasing the groove length and reducing the opening angle for a repair weld with a modern, controlled welding process. Adapting the repair process and boundary conditions allows for the full utilisation of the material's potential. This makes a valuable contribution to the energy transition in Germany, especially for SMEs in the steel processing industry. T2 - Forschungsseminar OVGU-Magdeburg CY - Magdeburg, Germany DA - 10.12.2025 KW - Repair welding KW - Narrow groove KW - Controlled arc KW - Residual stress KW - High-strength offshore steel PY - 2025 AN - OPUS4-65239 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Marschall, Niklas T1 - Spinodal Decomposition in FeMnNiCoCu: Alloying effects N2 - Spinodal decomposition in multi-component alloys remains insufficiently understood, particularly when multiple driving forces govern phase evolution. Chemical thermodynamics provides reliable predictions of spinodal instabilities, but elastic energy contributions can significantly alter the boundaries of phase stability. In this work, we establish a framework to analyze phase stability in high-entropy alloys by combining Hessian-based spinodal analysis with convex hull constructions that capture miscibility gaps. This approach allows us to disentangle the roles of chemical, elastic, and kinetic factors in early-stage decomposition. Our results highlight how elastic contributions can extend the effective spinodal region beyond chemically predicted boundaries, thereby influencing microstructural pathways. This combined stability analysis offers new insights into the mechanisms governing decomposition and advancing the theoretical understanding of phase evolution in high-entropy alloys. T2 - FEMS EUROMAT 2025 CY - Granada, Spain DA - 14.09.2025 KW - High-entropy alloy KW - Elasticity KW - Phase stability KW - Hessian KW - Convex hull PY - 2025 AN - OPUS4-64263 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Fedelich, Bernard ED - Cailletaud, G. ED - Cormier, J. ED - Eggeler, G. ED - Maurel, V. ED - Nazé, L. T1 - Crystal plasticity models: dislocation based N2 - The large number of TEM investigations and the regular microstructure of single-crystal nickel-base superalloys has boosted the development of a number of physically motivated constitutive laws. In contrast to the more phenomenological models discussed in the next chapter, these models use dislocation densities as internal variables. Obvious advantages are that the computed densities can be compared to TEM observations and the Deformation mechanisms can be easier translated into mathematical equations. KW - Nickel-base superalloys KW - Creep KW - Plasticity PY - 2022 SN - 978-0-12-819357-0 SP - 401 EP - 427 PB - Elsevier Inc. ET - 1 AN - OPUS4-53436 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kindrachuk, Vitaliy A1 - Fedelich, Bernard A1 - Becker, M. ED - Beck, T. ED - Charkaluk, E. T1 - Constitutive modelling of viscoplastic deformation in single crystal nickel-basis superalloys subjected to cyclic and creep loadings at high-temperatures N2 - Gas turbines are widely used for a variety of purposes including power generation, compression or as jet engines in aircrafts. The critical components of a gas turbine are the high-pressure turbine blades which operate under severe conditions. These include thermo-mechanical loadings over temperatures ranging from room temperature up to 1100°C. While a large number of constitutive models for single crystals have been proposed, most applications are restricted to special loading scenarios, temperature range and deformation mechanisms. In particular, a number of models are focused on pure creep. Only a few papers consider application of both creep and fatigue. Applications of the constitutive models to long-term stress relaxation are even scarcer. The new model assumes deformation-induced softening and can properly reproduce the viscous behavior at different time scales. The model has been calibrated with the uniaxial tests at 800°C and 950°C in [001], [011] and [111] specimens of a nickel-basis superalloy. The predicted creep, short- and long-term relaxation and cyclic tests are in reasonable agreement with the experimental observations. T2 - Eighth International Conference on Low Cycle Fatigue (LCF8) CY - Dresden, Germany DA - 27.06.2017 KW - Constitutive law KW - Single crystal KW - Superalloy KW - Creep KW - Low cycle fatigue PY - 2017 SP - 371 EP - 376 PB - DVM e.V. CY - Berlin AN - OPUS4-40928 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Falkenberg, Rainer T1 - Modelling of hydrogen-induced ductility loss in titanium-based hydrogen storage N2 - One promising solution for decarbonisation is the use of hydrogen as energy carrier. Besides its exceptional advantages like high calorific value, better safety and non-existent harmful emissions, one major challenge is still hydrogen embrittlement of Ttitanium alloys used as a hydrogen storage. In this work, a method is presented that can numerically model and determine a threshold concentration of hydrogen in solid solution responsible for a sudden ductile-to-brittle transition. The origin of this sudden loss of ductility lies in the segregation kinetics thermodynamics that is modelled together with an elastoplastic fracture mechanics model. Starting from experimental fracture mechanics test data, a meaningful coupling mechanism was found for the fracture mechanics cohesive zone model in the form of a segregation-modified cohesive energy that triggers an acceleration of crack extension above defined concentration values. It can be demonstrated that above a threshold of only few atomic percent hydrogen in the solid solution, the segregated hydrogen concentration exceeds 20 at.%. The current results present a mechanism that enables the modelling of the sudden ductility loss triggered by a segregation-affected crack energy expression in titanium alloys exposed to hydrogen. This method is not only applicable to other various materials but can also be a substantial benefit for the safety assessment of hydrogen storage devices. T2 - 5th EMMC International Workshop 2025 CY - Vienna, Austria DA - 08.04.2025 KW - Segregation Transition KW - Hydrogen Embrittlement KW - Titanium Alloys KW - Crack Propagation KW - Ductile-to-Brittle Transition PY - 2025 AN - OPUS4-63177 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Blank, Robin A1 - Nitschke, Heike A1 - Saliwan Neumann, Romeo A1 - Kranzmann, Axel T1 - Materialographic Preparation of Salt N2 - Molten salt containing systems gain in importance for sustainable energy use and production. For research and development, interactions of molten salts with potential container materials are of major interest. This article introduces preparation procedures to display an intact metal and salt microstructure and their interface using light optical microscopy and scanning electron microscopy. The exemplary material combination is the ternary salt mixture NaCl-KCl-MgCl2 and the low alloyed steel 1.4901 (T92) with a maximum service temperature of 550 °C. These are potential elements/materials for use in latent heat thermal energy storages. KW - Molten salt KW - Corrosion KW - Steel KW - Aging KW - Dry preparation PY - 2021 DO - https://doi.org/10.1515/pm-2022-0058 VL - 59 IS - 10 SP - 628 EP - 640 PB - De Gruyter AN - OPUS4-56048 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wang, Lei A1 - Darvishi Kamachali, Reza T1 - CALPHAD integrated grain boundary co-segregation design: Towards safe high-entropy alloys N2 - Along with the desire for developing novel multi-principal element alloys, also known as high-entropy alloys, the concern about their safe application is also increasingly growing. This relates to the alloys’ phase stability, in particular, the control required over unexpected phase decompositions resulting from solute segregation at grain boundaries. Yet, the mechanisms of co-segregation and grain boundary phase decomposition in multi-component alloys are rather challenging to explore. In fact, quantitative investigation of grain boundary behaviors is mostly conducted for binary and a few ternary alloys. In this work, we apply the recently introduced CALPHAD-integrated density-based formalism [RSC Advances 10 (2020) 26728-26741] for considering co-segregation phenomena in alloys with an arbitrary number of components —the term ‘co-segregation’ here refers to co-evolution and any mutual interplay among the solute atoms during their interaction with a grain boundary. Quaternary Fe-Co-Mn-Cr alloy system is studied. We present two major advances beyond previous results: First, a co-segregation-induced multi-component grain boundary spinodal decomposition is quantitatively simulated for the first time. We found that in addition to its low cohesive energy and asymmetrical mixing enthalpy due to magnetic ordering, Mn plays a leading role in triggering interfacial phase decomposition by having a relatively large, concentration-dependent atomic mobility. Second, as an alternative to grain boundary phase diagrams proposed for binary and ternary alloys, we introduce the concept of co-segregation maps for grain boundary segregation screening and design in multi-component alloys. Applying the co-segregation maps, the nonlinear Mn and Cr co-segregation are discussed. Depicted on the alloying composition and phase space, the co-segregation maps enable the required insights to guide a safer, more controlled design of high-entropy alloys. KW - High-Entropy Materials KW - Density-based Phase-Field Modelling KW - CALPHAD KW - Alloys' Safety PY - 2023 DO - https://doi.org/10.1016/j.jallcom.2022.167717 SN - 0925-8388 VL - 933 SP - 1 EP - 12 PB - Elsevier CY - Lausanne AN - OPUS4-56274 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Richter, Tim A1 - Schröpfer, Dirk A1 - Rhode, Michael A1 - Boerner, Andreas A1 - Saliwan Neumann, Romeo A1 - Schneider, M. A1 - Laplanche, G. T1 - Influence of machining on the surface integrity of high- and medium-entropy alloys N2 - High- and medium-entropy alloys (HEAs) are a quite new class of materials. They have a high potential for applications from low to high temperatures due to the excellent combination of their structural properties. Concerning their application as components; processing properties, such as machinability, have hardly been investigated so far. Hence, machinability analyses with a focus on the influence of the milling process and its basic parameters (cutting speed, feed per cutting edge) on the resulting surface integrity of specimens from an equiatomic high- (CoCrFeMnNi) and a medium- (CoCrNi) entropy alloy have been carried out. A highly innovative milling process with ultrasonic assistance (USAM) was compared to conventional milling processes. Recent studies have shown that USAM has a high potential to significantly reduce the mechanical load on the tool and workpiece surface during milling. In this study, the basic machining and ultrasonic parameters were systematically varied. After machining, the surface integrity of the alloys was analyzed in terms of topography, defects, subsurface damage, and residual stresses. It was observed that USAM reduces the cutting forces and increases the surface integrity in terms of lower tensile residual stresses and defect density near the surfaces for the CoCrFeMnNi alloy. It was shown that the cutting forces and the metallurgical influence in the sub surface region are reduced by increasing the cutting speed and reducing the feed rate per cutting edge. With the CoCrNi alloy, the tool revealed severe wear. As a result, for this alloy no influence of the parameters on the machinability could be determined. KW - High Entropy Alloy KW - Medium Entropy Alloys KW - Ultrasonic assited machining PY - 2022 DO - https://doi.org/10.1016/j.matchemphys.2021.125271 SN - 0254-0584 VL - 275 SP - 125271 PB - Elsevier B.V. AN - OPUS4-53606 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Murugan, Jegatheesan T1 - Extending Grain Boundary Phase Diagrams to Multi-Phase Boundary Diagrams N2 - Phase diagrams serve as fundamental blueprints for comprehending material behaviour and guiding material design. However, the phase diagrams are largely available only for the bulk phases. The thermodynamic properties and phase behaviour of defects, such as grain boundaries (GBs) and phase boundaries (PBs), are equally important for the safe design of materials. Recently, we developed CALPHAD-integrated density-based phase field model (DPF) to calculate the thermodynamic data of GBs. In the model, the GB was represented by a continuous relative atomic density field with reference to a single bulk density and a Gibbs free energy functional was derived. In this work, we extend the DPF model by re-deriving the Gibbs free energy functional for PBs lying between heterogeneous bulk phases of different atomic densities. Here, we use phase-specific atomic densities to normalize the phase properties on either side of the PB such that the relative density fields are continuous across the interface. Using the model, the multi-phase interfacial thermodynamic data are obtained and related phase boundary diagrams are constructed. We study binary and ternary Fe-Mn-X alloy systems. In the Fe-Mn multi-phase boundary diagram, a shrinkage in the α-ferrite region is observed. Integrated with CALPHAD databases, the developed model may be used to calculate the segregation of solute to the PBs, paving way to manipulate segregation behaviour for microstructure design. T2 - FEMS 2025 EUROMAT CY - Granada, Spain DA - 14.09.2025 KW - Phase boundary diagrams KW - Interface thermodynamics KW - CALPHAD PY - 2025 AN - OPUS4-64425 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Darvishi Kamachali, Reza T1 - Co-segregation phenomena and stability issues in high-entropy alloys using density-based phase-field modelling N2 - Several recent studies have revealed that the phase decomposition in medium- and high-entropy alloys is triggered by solute segregation at grain boundaries. The chemically complex nature of these alloys already clues that such segregation in materials should be something more than the interaction between solutes and grain boundary, but also affected by the solute-solute interactions during the segregation. In fact, experiments indicate the significance of such solute-solute interaction. Yet, the mechanisms of co-segregation in multi-component alloys are rather challenging to explore and rarely studied quantitatively. Recently, a CALPHAD-integrated density-based phase-field model has been proposed for studying grain boundary phenomena. Several applications of this model have shown its expansive capacity for investigating grain boundary segregation and phase behavior. In this talk, the applications of this model to studying co-segregation phenomena and grain boundary phase diagrams in multi-component alloys are presented ––the term ‘co-segregation’ here refers to co-evolution and any mutual interplay among the solutes and grain boundary during the segregation. In particular, the iron-based ternary and quaternary alloys are discussed. I show how a grain boundary may have its own miscibility gap and how this immiscibility can influence the co-segregation behavior. As an alternative to grain boundary phase diagrams, rather suited for binary and ternary alloys, a new concept of co-segregation maps for screening and segregation design in multi-component alloys is presented. Applying the co-segregation maps, the nonlinear Mn and Cr co-segregation in Fe-Co-Mn-Cr is discussed. T2 - 19th International Conference on Diffusion in Solids and Liquids (DSL-2023) CY - Crete, Greece DA - 26.06.2023 KW - CALPHAD KW - Co-segregation KW - Phase-field Simulation PY - 2023 AN - OPUS4-57965 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nadammal, Naresh A1 - Kromm, Arne A1 - Saliwan Neumann, Romeo A1 - Farahbod, Lena A1 - Haberland, Christoph A1 - Portella, Pedro Dolabella T1 - Influence of support configurations on the characteristics of selective laser-melted Inconel 718 N2 - Samples fabricated using two different support configurations by following identical scan strategies during selective laser melting of superalloy Inconel 718 were characterized in this study. Characterization methods included optical microscopy, electron back-scattered diffraction and x-ray diffraction residual stress measurement. For the scan strategy considered, microstructure and residual stress development in the samples were influenced by the support structures. However, crystallographic texture intensity and the texture components formed within the core part of the samples were almost independent of the support. The formation of finer grains closer to the support as well as within the columnar grain boundaries resulted in randomization and texture intensity reduction by nearly half for the sample built on a lattice support. Heat transfer rates dictated by the support configurations in addition to the scan strategy influenced the microstructure and residual stress development in selective laser-melted Inconel 718 samples. KW - Additive manufacturing KW - Selective laser melting KW - Support configurations KW - Microstructure and texture KW - Residual stress PY - 2018 DO - https://doi.org/10.1007/s11837-017-2703-1 SN - 1047-4838 SN - 1543-1851 VL - 70 IS - 3 SP - 343 EP - 348 PB - Springer CY - USA AN - OPUS4-44175 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Epishin, A. A1 - Fedelich, Bernard A1 - Nolze, Gert A1 - Schriever, Sina A1 - Feldmann, Titus A1 - Farzik Ijaz, M. A1 - Viguier, B. A1 - Poquillon, D. A1 - Le Bouar, Y. A1 - Ruffini, A. A1 - Finel, A. T1 - Creep of single crystals of nickel-based superalloys at ultra-high homologous temperature N2 - The creep behavior of single crystals of the nickel-based superalloy CMSX-4 was investigated at 1288 °C, which is the temperature of the hot isostatic pressing treatment applied to this superalloy in the industry. It was found that at this super-solvus temperature, where no gammaPrime-strengthening occurs, the superalloy is very soft and rapidly deforms under stresses between 4 and 16 MPa. The creep resistance was found to be very anisotropic, e.g., the creep rate of [001] crystals was about 11 times higher than that of a [111] crystal. The specimens of different orientations also showed a very different necking behavior. The reduction of the cross-sectional area psi of [001] crystals reached nearly 100 pct, while for a [111] crystal psi = 62 pct. The EBSD analysis of deformed specimens showed that despite such a large local strain the [001] crystals did not recrystallize, while a less deformed [111] crystal totally recrystallized within the necking zone. The recrystallization degree was found to be correlated with deformation behavior as well as with dwell time at high temperature. From the analysis of the obtained results (creep anisotropy, stress dependence of the creep rate, traces of shear deformation, and TEM observations), it was concluded that the main strain contribution resulted from <01-1>{111} octahedral slip. T2 - 3rd European Conference on Superalloys (‘Eurosuperalloys 2018’) CY - Oxford, UK DA - 9.9.2018 KW - Single-crystal KW - Superalloy KW - Creep KW - Isostatic hot pressing (HIP) PY - 2018 DO - https://doi.org/10.1007/s11661-018-4729-6 SN - 1073-5623 SN - 1543-1940 VL - 49A IS - 9 SP - 3973 EP - 3987 PB - Springer Sciences & Business Media CY - New York, NY AN - OPUS4-45660 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Darvishi Kamachali, Reza A1 - Wang, L. T1 - Elastic energy of multi-component solid solutions and strain origins of phase stability in high-entropy alloys N2 - The elastic energy of mixing for multi-component solid solutions is derived by generalizing Eshelby's sphere-in-hole model. By surveying the dependence of the elastic energy on the chemical composition and lattice misfit, we derive a lattice strain coefficient λ*. Studying several high-entropy alloys and superalloys, we propose that most solid solution multi-component alloys are stable when λ*<0.16, generalizing the Hume-Rothery atomic-size rule for binary alloys. We also reveal that the polydispersity index δ, frequently used for describing strain in multi-component alloys, directly represents the elastic energy e with e=qδ², q being an elastic constant. Furthermore, the effects of (i) the number and (ii) the atomic-size distribution of constituting elements on the phase stability of high-entropy alloys were quantified. The present derivations and discussions open for richer considerations of elastic effects in high-entropy alloys, offering immediate support for quantitative assessments of their thermodynamic properties and studying related strengthening mechanisms. KW - Ordering KW - High-entropy alloys KW - Alloy design KW - Strain energy KW - Phase stability PY - 2022 DO - https://doi.org/10.1016/j.scriptamat.2021.114226 SN - 1359-6462 VL - 206 SP - 1 EP - 6 PB - Elsevier CY - Amsterdam AN - OPUS4-53427 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Engelking, Loenz A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas A1 - Eissel, Antonia A1 - Treutler, Kai A1 - Wesling, Volker T1 - Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten N2 - Die additive Fertigung mittels Schweißverfahren bietet große ökonomische Vorteile für eine ressourceneffiziente Bauteilherstellung. Offene Fragen bezüglich Homogenität, Anisotropie der Schweißgefüge und den damit verbundenen Bauteileigenschaften stehen einer wirtschaftlichen Verarbeitung oftmals im Wege. Finale Bauteilgeometrie und Oberflächengüte erfordern meist komplementäre subtraktive Fertigungsschritte. Werkstoffe für hochbelastbare Komponenten sind oftmals schwer span bar. In einem Vorhaben der BAM und des ISAF wurde untersucht, wie die Modifikation der AM-Schweißzusätze und das ultraschallunterstützte Fräsen (US) die Zerspanungssituation verbessern. Der vorliegende Artikel stellt wesentliche Zusammenhänge zwischen Legierung, Gefüge und Zerspanung zweier schwer spanbarer Hochleistungslegierungen (FeNi und CoCr) dar. Großes Potenzial zeigte neben dem US die Modifikation mit Zr und Hf bei Zulegierung in das Schweißgut mittels Beschichtung von Massivdrähten bzw. Herstellung von Fülldrähten. KW - Additive Fertigung (AM) KW - Ultraschallunterstütztes Fräsen (US) KW - Werkstoffmodifikation KW - Oberflächenintegrität KW - Zerspanbarkeit schwer spanbarer Legierungen KW - Ressourceneffizienz in Prozessketten KW - Hochleistungslegierungen KW - Technologietransfer für KMU PY - 2025 SN - 978-3-96144-304-8 VL - 2026 SP - 290 EP - 298 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-65246 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fedelich, Bernard T1 - On the modeling of creep anisotropy of single Crystal Superalloys at low temperatures and high stresses N2 - Low-Temperature High Stress (LTHS) creep plays a crucial role in Ni-base Superalloys, particularly affecting components like blades near the root. Below 850°C, the precipitate microstructure remains stable, characterized by periodically arranged ’ cubic precipitates surrounded by the -matrix. In these conditions, macroscopic traces of cubic slip have been observed in <111> oriented tensile specimens, whereas their microscopic origin has been a topic of debate [1]. Later, it was shown by Discrete Dislocations simulations [2] that the apparent cubic slip is rather due to a lack of hardening in <111> specimens, which is related to the special dislocation structures that develop in this case. Furthermore, in LTHS conditions, Superlattice Intrinsic, Extrinsic Stacking Faults (SISF/SESF), or micro-twins are also frequently reported in crept specimens. Usually, these mechanisms are investigated separately, so that a unified picture and a detailed understanding of these mechanisms and their activation conditions have only recently emerged in the literature, despite the intensive investigations of the last decades [3-5]. The objective of this work is to develop a dislocation-based constitutive law that includes these recent developments. In particular, the pseudo-cubic slip mechanism is considered as resulting from the lack of hardening in <111> oriented tensile specimens and is represented by a novel estimate of the back-stresses based on the spectral decomposition of a tensorial representation of the back-stress. An additional novelty is that SISF- and SESF-related slip systems are accounted for as distinct slip systems with corresponding dislocation densities. The model has been implemented as a user-defined constitutive law for commercial Finite Element codes and identified as well as validated with data from the literature obtained with <001>, <011> and <111> oriented crystals [3,6]. It can be used in combination with a Representative Volume Element of the grain structure for simulation of creep in polycrystalline superalloys, including additively manufactured materials [7]. T2 - Materials Structure and Micromechanics of Fracture CY - Brno, Czech Republic DA - 23.06.2025 KW - Creep KW - Superalloy KW - Crystal plasticity KW - Single crystal KW - Model PY - 2025 AN - OPUS4-63551 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ganesh, Rahul T1 - Numerical calculation of ΔCTOD for thermomechanical fatigue crack growth N2 - The cyclic crack tip opening displacement ΔCTOD is a promising loading Parameter to quantify the crack propagation under thermomechanical fatigue (TMF). In this work, suitable techniques are investigated and compared for an accurate calculation of ΔCTOD under TMF loading using a viscoplastic temperature dependent material model. It turned out that collapsed special crack tip elements give the best results. An efficient FEM-technique is developed to simulate the incremental crack growth by successive remeshing, whereby the deformations and internal state variables are mapped from the old mesh onto the new one. The developed techniques are demonstrated and discussed for two-dimensional examples like TMF-specimens. Recommendations are made regarding important numerical control parameters like optimal size of crack tip elements, length of crack growth increment in relation to plastic zone size and ΔCTOD value. T2 - 53. Tagung des Arbeitskreises "Bruchmechanik und Bauteilsicherheit" CY - Online meeting DA - 18.02.2021 KW - Crack tip opening displacement KW - Thermomechanical fatigue KW - Crack growth PY - 2021 AN - OPUS4-52520 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Epishin, A. T1 - Creep of the single-crystal nickel-base superalloy CMSX-4 at a super-solvus temperature N2 - Data about the creep of metals and their alloys at temperatures close to the melting point are very limited. The reason is that most engineering alloys are used at temperatures below 0.6-0.8 of their melting point, so, investigation of creep at higher temperatures has usually no practical relevance. For some special applications however it is important, in our case hot isostatic pressing (HIP) of single-crystal turbine blades cast from nickel-base superalloys. In order to remove porosity the blades are HIPed at temperatures above GammaP-solvus where superalloy has no strengthening GammaP-phase and therefore is very soft. E.g., the company Howmet Castings hips the superalloy CMSX-4 at 1288°C, which corresponds to a homologous temperature of about 0.97=1561 K/1612 K (solidus temperature). Knowledge about the creep of CMSX-4 at this temperature and understanding of the creep mechanisms are necessary to model the kinetics of pore closure during HIP. CMSX-4 single-crystals of [001] orientation and few single-crystals of different orientations, [011], [123] and [111], were tested under creep conditions at 1288°C in the stress range between 4 and 16 MPa. At this temperature which is above the GammaP-solvus (for CMSX-4 1280°C) the superalloy has single phase structure representing the Gamma-solid solution of nickel strengthened by solute atoms. On creep curves of CMSX-4 single-crystals of different orientations measured at 1288°C/10 MPa it is seen that despite such a high homological temperature, 0.97, CMSX-4 shows very high anisotropy of creep rate. The average creep rate of [001] single-crystal in the range 0-30% strain is about 11.5 time faster than that for [111], a ratio, which is even higher than at the practically relevant temperatures 750-1100°, see e.g.. Approximation the strain rate – stress dependence by the Norton power law gave a stress exponent n of about 6 which is an indication of dislocation creep. The specimen shape after testing, analysis of traces of plastic deformation by electron backscatter diffraction (EBSD) and transmission electron microscopy (TEM) investigations indicate on dislocation slip on the octahedral system <011>{11-1}.This result however does not support the current doctrine that at high temperatures creep of metals and alloys are climb controlled. It is concluded from the obtained results that even at such a high homologous temperature, 0.97, dislocation movement by slip is more preferable than by climb if only relatively week obstacles are present like solute atoms and low angle boundaries (LABs). It is remarkable that under used testing conditions the necking and recrystallization behavior of differently oriented single-crystals is very different. E.g., the [001] single-crystal showed very large local strain during necking, Phi=99.8%, and no recrystallization (see Fig. 3a), while the [111] single-crystal small necking, Phi=62%, accompanied by recrystallization. Such a specific deformation and recrystallization has to be undestood. The obtained creep data of CMSX-4 was introduced in a finite element model in order to simulate pore closure during commercial HIP at a temperature of 1288°C. T2 - International Conference on Creep and Fracture of Engineering Materials and Structures CY - Saint Petersburg, Russia DA - 19.06.2017 KW - Creep KW - Superalloy KW - CMSX4 KW - Hot isostatic pressing (HIP) KW - Single crystal PY - 2017 AN - OPUS4-40903 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dörfel, Ilona T1 - Microstructure of alumina coating on steel P92 after thermal cycling N2 - 1. Introduction Alumina coatings are one possibility to increase the corrosion resistance, lifetime and application range of thermally loaded steel components, e.g. in modern power plants where the use of the Oxy-fuel technology corrosive fuel gas (H2O-CO2-O2-SO2 at 650 °C) affects the steel parts. In previous investigations the efficacy of protective alumina coatings on steel P 92 under those conditions was demonstrated. A shutdown and re-start of power plants or parts of them causes thermal stresses of the components which can cause detrimental effects like microstructural changes in the steel itself, changes in its oxidation behavior, delamination or microstructural changes in the coating. All those effects can lead to failure of the components, resulting in lifetime reduction. 2. Objectives As a first step, we concentrate on the influence of thermal cycling tests and observe the impact on the microstructure of the coating and the interface in laboratory air. These investigations will help understanding the processes which occur, show directions of potentially necessary changes of the coating due to improved thermal stress behaviour. 3. Materials & methods P 92 is a ferritic-martensitic steel, containing 9% Cr which forms protective Cr-oxide-rich scales in dry environments and non-protective ones in water-containing environments. Coupons of P 92, having ground surfaces, were dip-coated via a sol-gel process and subjected to thermal cycling for 500 h (1000 cycles) in laboratory air in a temperature range between room temperature and 660° C. The resulting mass loss was determined by weighing. Samples for TEM investigations were produced as cross sections normal to the sample surface by FIB preparation (Quanta 3D, (FEI)). The TEM/STEM investigations were performed using a JEM2200FS (JEOL) operated at 200 kV. The microstructure of the coating and the interface after cycling tests was characterized via TEM, HREM, and STEM images, electron diffraction as well as EDX and EFTEM methods. 4. Results At steep edges in the surface profile the coating was imperfect and cracks have formed during the thermal cycling. Flat surface regions are well-covered. The whole interface region between the steel and the coating shows a dense Cr-oxide-rich zone, which can form protective regions in case of local failure. The Cr-oxide zone is followed by a region of mixed oxides, containing Cr, Mn, Fe, and Al in variable composition, to which a porous δ-Al2O3 zone is joined. 5. Conclusions • Alumina coatings promote the formation of dense, Cr-rich zones at the interface, which makes the system self-healing. • These zones are stable during thermal stresses, even in regions with cracked coatings. • They cause reduction of outward diffusion and mass loss during thermal cycling. T2 - MC2017 CY - Lausanne, Switzerland DA - 21.08.2017 KW - Coating KW - Thermal cycling KW - TEM PY - 2017 UR - https://www.mc2017.ch/general-information/downloads/ AN - OPUS4-41724 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Feldmann, Titus T1 - Simulation von Porenschließung durch Kriechen der Einkristalllegierung CMSX-4 unter heiß-isostatischem Pressen N2 - The investigation of creep behavior of the single crystal superalloy CMSX-4 at 1288°C is important for the understanding of deformations mechanisms under hot isostatic pressing (HIP). This treatment is used to increase the lifetime of single crystal superalloys by reducing the number of cavities. The understanding of the internal processes during this treatment is still limited due to the material being not single-phase at room temperature, the extreme conditions of HIP and the complexity of the material. The result of predicting the pore shrinkage rate using classical crystal plasticity was not satisfying. A more complex model has been implemented, now taking the heterogeneity of dislocation sources into account. By introducing a dislocation density, one can describe the transport, nucleation and interaction of dislocations. T2 - DGM-AK-Sitzung Mechanisches Verhalten bei hoher Temperatur CY - BAM, Unter den Eichen, Berlin, Germany DA - 20.9.2017 KW - Einkristalllegierung KW - Kristallplastizität PY - 2017 AN - OPUS4-42035 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Feldmann, Titus T1 - Simulation of creep of a single crystal superalloy considering the transport of dislocations N2 - The investigation of creep behavior of the single crystal superalloy CMSX-4 at 1288°C is important for the understanding of deformations mechanisms under hot isostatic pressing (HIP). This treatment is used to increase the lifetime of single crystal superalloys by reducing the number of cavities. The understanding of the internal processes during this treatment is still limited due to the material being not single-phase at room temperature, the extreme conditions of HIP and the complexity of the material. The result of predicting the pore shrinkage rate using classical crystal plasticity was not satisfying. A more complex model has been implemented, now taking the heterogeneity of dislocation sources into account. By introducing a dislocation density, one can describe the transport, nucleation and interaction of dislocations. T2 - ICMM5 CY - Rome, Italy DA - 14.6.2017 KW - Einkristalllegierung KW - Kristallplastizität PY - 2017 AN - OPUS4-42036 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Keshmiri, Hamid T1 - Plasmon-enhanced diffractive supercells N2 - Multiple diffractive surface modulations can concurrently couple the light to several electromagnetic surface waves. We present a multi-resonant plasmonic supercell structure with a broad range of applicability in harvesting the light over an extensive wavelength range and angles of incidence. T2 - Molecular Plasmonics 2023 CY - Jena, Germany DA - 11.05.2023 KW - Optics PY - 2023 AN - OPUS4-59248 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Askar, Enis A1 - Aksam, A. A1 - Brandes, E. A1 - Markus, D. A1 - Stolz, T. T1 - Berechnung der Explosionsbereiche von Alkoholen, Ketonen und halogenierten Kohlenwasserstoffen im Gemisch mit Inertgasen N2 - Die Explosionsbereiche für Dreistoffsysteme aus Brennstoff Inertgas und Luft wurden nach dem Modell der konstanten adiabatischen Flammentemperaturprofile berechnet. Für die Parametrisierung des halbempirischen Modells muss der Explosionsbereich für ein bestimmtes Dreistoffsystem aus Brennstoff, Inertgas und Luft bekannt sein. Dann lassen sich Explosionsbereiche desselben Brennstoffs mit einem beliebigen Inertgas und bei einer beliebigen Temperatur berechnen. Ergänzend zu früheren Arbeiten, in denen die Explosionsbereiche für Brenngase aus der homologen Reihe der Alkane und Alkene berechnet worden sind, wurden nun die Berechnungen für 1-Propanol, Aceton und Difluormethan durchgeführt. Als Inertgase wurden neben Stickstoff und Kohlendioxid auch die Edelgase Argon und Helium berücksichtigt. Für die Berechnung der Explosionsbereiche in Systemen mit Helium, ist das Modell erweitert worden, so dass auch die Transporteigenschaften (d.h. Wärmeleitfähigkeit, Diffusionskoeffizient) der Komponenten berücksichtigt werden. Weiterhin ist eine Möglichkeit zur praxisnahen Berechnung der Spitze des Explosionsbereichs implementiert worden. Die Ergebnisse zeigen insgesamt, dass die Berechnung der Explosionsbereiche für Alkohole, Ketone und halogenierte Kohlenwasserstoffe mit ähnlicher Genauigkeit wie für Alkane und Alkene möglich ist. Die vorgenommenen Modifikationen sind geeignet, um auch eine Berechnung für Gasgemische mit Helium durchzuführen, dessen starke inertisierende Wirkung im Vergleich zu den Inertgasen Argon oder Stickstoff vor allem auf den stark unterschiedlichen Transporteigenschaften beruht. KW - Explosionsgrenzen KW - Inertisierung KW - Modell der konstanten Flammentemperaturen KW - Explosionsschutz PY - 2020 DO - https://doi.org/10.7795/310.20200199 SN - 0030-834X VL - 130 IS - 1 SP - 25 EP - 29 AN - OPUS4-50945 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fedelich, Bernard T1 - Simulation of non-isothermal mechanical tests on a single crystal nickel-basis superalloy N2 - Gas turbines are widely used for a variety of purposes including power generation, compression or as jet engines in aircrafts. The critical components of a gas turbine are the high-pressure turbine blades which operate under severe conditions. These include thermo-mechanical loadings over temperatures ranging from room temperature up to 1100°C. While a large number of constitutive models for single crystals have been proposed, most applications are restricted to special loading scenarios, temperature range and deformation mechanisms. In particular, a number of models are focused on pure creep. Only a few papers consider application of both creep and fatigue. Applications of the constitutive models to long-term stress relaxation are even scarcer. The new model assumes deformation-induced softening and can properly reproduce the viscous behavior at different time scales. The model has been calibrated with the uniaxial tests at 800°C and 950°C in [001], [011] and [111] specimens of a nickel-basis superalloy. The predicted creep, short- and long-term relaxation and cyclic tests are in reasonable agreement with the experimental observations. T2 - Eigth International Conference on Low Cycle Fatigue CY - Dresden, Germany DA - 27.06.2017 KW - Constitutive law KW - Superalloy KW - Single crystal KW - Creep KW - Low cycle fatigue PY - 2017 AN - OPUS4-40923 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fischer, Tim A1 - Huber, Norbert T1 - Microstructure and orientation effects on microcompression-induced plasticity in nanoporous gold N2 - Understanding the plastic deformation of nanoporous metals requires a detailed examination of their small-scale microstructural features. In this work, we present a computational study of micropillar compression in single crystal nanoporous gold (NPG) using crystal plasticity. This approach enables a systematic investigation of three key microstructural effects, including ligament size (50 ≤ 𝑙 ≤ 400 nm), solid fraction (0.2 ≤ 𝜑 ≤ 0.3), and initial crystal orientation ([001] and [111] ̄ ), on the plastic response far beyond yielding. After validation against experimental data, the study reveals that, in line with the ’smaller is stronger’ trend, besides the yield strength, the strain hardening rate also increases as ligament size decreases. Moreover, the strain hardening rate follows a power-law scaling with solid fraction, similar to the yield strength. The analysis of two distinct crystal orientations presents findings contrasting with previous assumptions. While the yielding onset remains orientation-independent, as expected, an increase in the strain hardening rate emerges for the harder [11-1] orientation with continued compression. An effect that becomes more pronounced with increasing solid fraction and decreasing ligament size. Under these conditions, harder orientations also amplify local stress heterogeneity. Notably, the stress distribution in NPG is nearly twice as wide as that observed in the single crystal bulk material (𝜑 = 1.0). Compared to the crystal plasticity approach, traditional isotropic plasticity predicts more uniform local stress fields. KW - Nanoporous gold KW - Microcompression KW - Plasticity KW - Size effect KW - Micromechanics PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-650137 DO - https://doi.org/10.1016/j.actamat.2025.121798 SN - 1359-6454 VL - 304 SP - 1 EP - 13 PB - Elsevier Inc. AN - OPUS4-65013 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fedelich, Bernard T1 - Open aspects in constitutive modeling for single crystal superalloys N2 - Presentation that presents various open aspects in constitutive modelling of superalloys T2 - Workshop on Superalloy Single Crystals CY - Paris, France DA - 29.06.2016 KW - Constitutive modelling KW - Superalloys PY - 2016 AN - OPUS4-36968 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Baensch, Franziska A1 - Baer, Wolfram A1 - Wossidlo, Peter A1 - Habib, Abdel Karim T1 - Damage evolution detection in a pipeline segment under bending by means of acoustic emission N2 - A steel pipeline segment of 2.5 m length was subjected to quasi-static four-point bending load in three steps for studying the initial cracking and damage accumulation based on the Acoustic Emission (AE) technique and by the direct current potential drop (DCPD) technique. For the latter, a new post-test analysis method was established. AE is found more sensitive to crack initiation than DCPD. Formation of mesoscopic and macroscopic cracks as well as their closure and the resulting friction generate weighted peak frequencies below 400 kHz, whereas microscopic cracking produces AE with broad band spectra identifiable by weighted peak frequencies above 400 kHz. Critical states alike the maximum load level and the leak opening were accompanied by peak amplitudes above 85 dBAE. This rather fundamental study provides a data base for possibly developing advanced strategies of detection and alarm systems based on acoustic monitoring of pipelines, or at least, steel structures. KW - Crack KW - Accoustic emission KW - Frequency domain KW - Potential drop technique KW - Fracture PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-565171 DO - https://doi.org/10.1016/j.ijpvp.2022.104863 SN - 0308-0161 VL - 201 IS - 104863 SP - 1 EP - 9 PB - Elsevier Science CY - Amsterdam AN - OPUS4-56517 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Suárez Ocano, Patricia A1 - Agudo Jácome, Leonardo A1 - Lopez-Galilea, I. A1 - Darvishi Kamachali, Reza A1 - Fries, S. G. T1 - Data regarding the experimental findings compared with CALPHAD calculations of the AlMo0.5NbTa0.5TiZr refractory high entropy superalloy N2 - This contribution contains the raw data used to compare experimental results with thermodynamic calculations using the CALPHAD method, which is related to the research article “The AlMo0.5NbTa0.5TiZr refractory high entropy superalloy: experimental findings and comparison with calculations using the CALPHAD method” [1] , and therefore this article can be used as a basis for interpreting the data contained therein. The AlMo0.5NbTa0.5TiZr refractory superalloy was characterized in the cast and annealed condition (1400 °C for 24 h) in order to measure grain size and to identify and measure the size and area fraction of the phases present. The raw data of this article include X-ray diffraction (XRD) measurements, microstructural characterization by scanning and transmission electron microscopy (SEM and TEM), and elemental analysis by energy dispersive X-ray spectroscopy (EDX). XRD includes the determination of phases and the lattice parameters (A2, B2, and hexagonal structure). Microstructural analysis by scanning and transmission electron microscopy includes (1) identification of composition, size, and volume fraction of the present phases and (2) determination of grain size. Based on these experimental data, it is possible to identify similarities and discrepancies with the data calculated using the CALPHAD method for the alloy under study in Ref. [1] , which provides the basis for better and more efficient development of reliable databases. KW - Microstructural characterization KW - Refractory high entropy alloys KW - Scanning electron microscopy KW - Transmission electron microscopy PY - 2023 DO - https://doi.org/10.17632/d742ccty5f.4 PB - Mendeley Data CY - Oxford, UK AN - OPUS4-56861 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Elfetni, Seif A1 - Darvishi Kamachali, Reza T1 - Application of deep learning to multi-phase-field modelling and simulation N2 - Recent advances in Deep Learning (DL) have significantly impacted the field of materials modelling. DL tools have been recently considered as promising tools to address the complex relationships among processing, microstructure and property of materials. The thermal stability of polycrystalline materials is a highly interesting and complex problem that could be addressed using DL techniques. The Multi-Phase-Field (MPF) method has emerged as a powerful tool for addressing grain growth phenomena from multiple perspectives. Unlike sharp-interface based methods, the MPF approach bypasses the need for detailed information on individual grains. In this work, we use DL to address issues related to MPF simulations of grain growth including numerical efficiency, computing speed, and resource consumption. This presents specific challenges for high-performance computing (HPC) due to the large datasets and complex computations required by both MPF and DL methods. We study various 3D microstructure settings with the goal of accelerating the simulation process while exploring different physical effects. In particular, the impact of grain boundary and triple junction energies on grain growth are to be investigated. The results will be presented in terms of the evolving size and shape distribution of the grains. T2 - Euromat 2023 CY - Frankfurt a. M., Germany DA - 03.09.2023 KW - Phase-Field Simulation KW - Microstructure Evolution KW - Physics-informed Neural Network KW - Machine Learning PY - 2023 AN - OPUS4-58225 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kindrachuk, Vitaliy T1 - Computational investigation of DGG kinetics by phase-field method N2 - Non-equilibrium microstructure evolution in additive manufacturing (AM) is a major barrier for establishing a safe and sustainable application of AM in industrial processes. The constant heat source in the AM continuously affects the just-solidified grains beneath the melting pool, leading to directional grain growth (DGG). While real-time measurements of the non-equilibrium microstructure evolution is challenging, here developing a computational framework to systematically explore DGG becomes imperative. We have advanced a comprehensive approach, integrating mean-field modeling and phase-field simulations, to elucidate the dynamics of DGG under an external driving force. Our simulations unveil a steady-state power-law grain growth kinetics during DGG, characterized by the interplay between curvature-driven dynamics at grain boundary junctions and directional driving forces. T2 - Tagung DGM Additive Fertigung CY - Bremen, Germany DA - 12.06.2024 KW - Directional grain growth KW - Phase-field simulation KW - Additive manufacturing PY - 2024 AN - OPUS4-60750 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Kianinejad, Kaveh T1 - Multiscale Modelling of Creep Anisotropy in Additively Manufactured IN738LC N2 - Excellent creep resistance at elevated temperatures, i.e. T / Tm> 0.5, due to gamma-gamma’ microstructure is one of the main properties of nickel-based superalloys. Due to its great importance for industrial applications, much research has been devoted to understanding the underlying deformation mechanism in a broad spectrum of temperature and loading conditions. Additive Manufactured (AMed) nickel-based superalloys, while being governed by similar \gamma-gamma’ microstructure, exhibit AM-process specific microstructural characteristics, such as columnar grains, firm crystallographic texture (typically <001> fibre texture parallel to build direction) and compositional inhomogeneity, which in turn leads to anisotropic creep response in both stationary and tertiary phases. Despite the recent insights on the correlation between process parameters and the resulting microstructure, these materials' anisotropic creep behaviour and corresponding deformation mechanism are insufficiently understood. One reason is the lack of capable material models that link the microstructure to the mechanical behaviour. Within the present work, a multiscale approach has been developed to overcome this challenge by combining microstructure-based mesoscale and phenomenological macroscale models. The mesoscale model utilizes the Crystal Plasticity Finite Element Method (CPFEM) to include the microstructural characteristics and the relevant deformation mechanism on the polycrystalline scale. The mesoscale model was then used to perform virtual creep experiments required to calibrate the macroscale model. The developed approach has been applied to characterise the creep behaviour of AMed IN738LC. The effect of different slip systems, crystallographical texture, grain morphology, and Grain Boundary Sliding (GBS) on creep anisotropy at 850°C has been investigated. The approach's ability to capture the AM-specific characteristics and link them to the observed macroscale anisotropic response has been demonstrated, and the contribution of primary underlying deformation mechanisms to creep anisotropy has been elucidated. KW - Creep anisotropy KW - Crystal plasticity KW - Addtively manufactured Nickel-based Alloys alloy PY - 2025 SP - 1 EP - 135 PB - RWTH Aachen CY - Aachen AN - OPUS4-64598 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Epishin, A. I. A1 - Fedelich, Bernard A1 - Viguier, B. A1 - Schriever, Sina A1 - Svetlov, I. L. A1 - Petrushin, N. V. A1 - Saillard, R. A1 - Proietti, A. A1 - Poquillon, D. A1 - Chyrkin, A. T1 - Creep of single-crystals of nickel-base γ-alloy at temperatures between 1150 °C and 1288 °C N2 - A γ-analogue of the superalloy CMSX-4 that does not contain the strengthening γ′ -phase and only consists of the γ-solid solution of nickel has been designed, solidified as single-crystals of different orientations, and tested under creep conditions in the temperature range between 1150 and 1288 °C. The tests have revealed a very high creep anisotropy of this alloy, as was previously found for CMSX-4 at supersolvus temperature of 1288 °C. This creep anisotropy could be explained by the dominance of 〈011〉{111} octahedral slip. Furthermore, the analysis of the creep data has yielded a high value of the creep activation energy, Qc≈442 kJ/mol, which correlates with the high activation energy of Re diffusion in Ni. This supports the hypothesis that dislocation motion in the γ-matrix of Re-containing superalloys is controlled by the diffusion of the Re atoms segregating at the dislocation core. The Norton stress exponent n is close to 5, which is a typical value for pure metals and their alloys. The absence of γ′ -reprecipitation after high-temperature creep tests facilitates microstructural investigations. It has been shown by EBSD that creep deformation results in an increasing misorientation of the existing low angle boundaries. In addition, according to TEM, new low angle boundaries appear due to reactions of the a/2 〈011〉 mobile dislocations and knitting of new networks. KW - Nickel alloys KW - Single-crystals KW - Creep KW - Electron microscopy KW - Deformation mechanisms PY - 2021 DO - https://doi.org/10.1016/j.msea.2021.141880 SN - 0921-5093 VL - 825 SP - 1 EP - 13 PB - Elsevier CY - Amsterdam AN - OPUS4-53132 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fedelich, Bernard A1 - Feldmann, Titus A1 - Haftaoglu, Cetin A1 - Nolze, Gert A1 - Schriever, Sina A1 - Epishin, A. A1 - Camin, B. A1 - Lopez-Galilea, I. A1 - Ruttert, B. A1 - Theisen, W. T1 - Untersuchung des Kriechverhaltens einer Nickelbasis-Superlegierung bei ultrahohen homologen Temperaturen und Anwendung auf das heiß-isostatische Pressen (HIP) N2 - Mit Hilfe des HIP-Verfahrens („Hot Isostatic Pressing“) werden Poren in der einkristallinen Nickel-Basis Superlegierung CMSX-4 kontinuierlich geschrumpft und dadurch die nach der Erstarrung und der Wärmebehandlung vorhandene Porosität stark reduziert. In diesem Beitrag werden experimentelle und numerische Untersuchungen zu den Mechanismen der Porenschrumpfung zusammengefasst. Es zeigt sich, dass das Verformungsverhalten während Kriechversuchen bei der HIP-Temperatur durch Versetzungsgleitung auf oktaedrischen Ebenen dominiert wird. Dagegen zeigen Messungen der Porositätsabnahme und Simulationen des Porenschließens, dass die Kinetik der Porenschrumpfung durch das Phänomen der Leerstellendiffusion zwischen Poren und Kleinwinkelkorngrenzen („Low Angle Boundary“, LAB) bestimmt wird. Im Gegensatz führt die klassische Kristallviskoplastizität zu einer systematischen Überschätzung dieser Kinetik. Der scheinbare Widerspruch lässt sich auflösen, wenn man bedenkt, dass auf der Skala der Poren Versetzungsquellen nicht gleichmäßig verteilt sind, wie in der konventionellen Kristallplastizität implizit angenommen wird. Stattdessen wird in einem weiterführenden Modell davon ausgegangen, das Kleinwinkelkorngrenzen (LABs) als Versetzungsquellen fungieren, während die Scherspannungen sehr stark in der Nähe der Poren lokalisiert sind, was die Emission von Versetzungen deutlich reduziert. T2 - Langzeitverhalten warmfester Stähle und Hochtemperaturwerkstoffe CY - Online meeting DA - 27.11.2020 KW - HIP KW - Superlegierung KW - Kriechen PY - 2020 SN - 978-3-946885-95-5 VL - 2020 SP - 28 EP - 39 PB - Forschungsvereinigung Warmfeste Stähle und Hochtemperaturwerkstoffe AN - OPUS4-51796 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Marschall, Niklas T1 - Phase Decomposition in Magnetic FeMnNiCoCu Alloy System N2 - Phase decomposition in multi-component high-entropy alloys (HEAs) can take complex routes, on the one hand, leading to various safety concerns during their service and, on the other hand, opening vast opportunities for intelligent alloy design. Insights into a controlled decomposition of initially homogeneous HEAs are therefore essential. In this study, we combine the recently developed multi-component elastic energy theory with CALPHAD databases to study potentially magnetic FeMnNiCoCu alloy system. In a first approximation, the elastic energy is added to the Gibbs free energy to reconstruct the thermodynamic phase diagrams and consequent phase decompositions. Our results show that depending on the alloy composition and the temperature, Cu-rich and FeCo-rich phases emerge, which lead to the formation of distinct magnetic phases of different extents. The spatial redistribution of elements is studied through Fourier analysis, auto-, and cross-correlation, revealing the contribution of the thermodynamic, kinetic and elastic driving forces throughout this process. These dissembled analysis methods contribute to a more comprehensive understanding of multi-component alloys and the role of elastic energy in their phase decomposition. T2 - MSE2024 CY - Darmstadt, Germany DA - 23.09.2024 KW - High-Entropy Alloy KW - Elasticity KW - Spinodal Decomposition KW - FeMnNiCoCu PY - 2024 AN - OPUS4-62341 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wang, Lei A1 - Darvishi Kamachali, Reza T1 - Density-based Thermodynamics of Microstructure Defects N2 - Systematic microstructure design requires reliable thermodynamic descriptions and phase diagrams of each and all microstructure elements. While such descriptions are well established for most bulk phases, thermodynamic assessment of crystal defects is greatly challenged by their individualistic aspects. In this talk, we present a density-based thermodynamic concept to describe defects based on available bulk thermodynamic data. Here dealing with grain boundaries (GBs), we apply this concept to compute GB (phase) diagram. Applications to segregation engineering of GBs in bulk and nanocrystalline alloys will be presented. We further develop this model to include the effect of elastic interactions due to atom size mismatch and obtain the corresponding GB (phase) diagram for the ternary Al-Cu-Li system. T2 - TMS 2021 CY - Online meeting DA - 15.03.2021 KW - Microstrucrue Design KW - Density-based Thermodynamics PY - 2021 AN - OPUS4-52337 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kianinejad, Kaveh A1 - Czediwoda, Fabian A1 - Glatzel, U. A1 - Völkl, R. A1 - Stöhr, B. A1 - Ávila Calderón, Luis A1 - Schriever, Sina A1 - Saliwan Neumann, Romeo A1 - Fedelich, Bernard A1 - Darvishi Kamachali, Reza T1 - Microstructure-based modelling of the anisotropic creep behaviour in additively manufactured INCONEL 718 N2 - The existing gap in the adequate prediction of the microstructure-property relationships remains a significant barrier to the safe application of the additively manufactured materials. This challenge is fundamentally tied to the intricate microstructural defects that emerge during the processing. Systematic microstructure-based modelling can offer solutions to address this bottleneck. In this work, we utilize a crystal plasticity model, developed for gamma''-strengthened Ni-base alloys and calibrated with single crystal tensile and creep tests of Inconel 718. By systematically refining the representative volume element complexity---from equiaxed to elongated grain morphologies, and from unimodal to bimodal orientation and grain size distributions---we demonstrate how each layer of structural realism contributes to the model’s predictive capacity. Creep tests of laser-based powder bed fusion (PBF-LB/M) manufactured samples in three orientations (with the tensile axis parallel, perpendicular, and 45° tilted relative to the building direction) were performed at 650° C, accompanied by electron backscatter secondary diffraction measurements. The results of our simulations reveal that the bimodal grain morphology and crystallographical texture significantly influence the observed creep anisotropy. We show that the elongated grain structure combined with grain boundary sliding plays a major role in the creep response, specifically in tilted specimens. KW - Additive manufactured Ni-base superalloys KW - Creep Anisotropy KW - Crystal plasticity PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-646884 DO - https://doi.org/10.1016/j.msea.2025.149029 VL - 945 SP - 1 EP - 15 PB - Elsevier B.V. AN - OPUS4-64688 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Murugan, Jegatheesan T1 - Thermodynamics of Grain Boundary Segregation in Fe-Ni-Cr Alloy Systems N2 - Phase stability in multi-components alloy systems is still largely unknown, especially at the internal interfaces. Grain boundary (co-)segregation is one of the main causes of instability and therefore safety issues in microstructures. In this work, the segregation in FCC Fe-Ni-Cr alloy system, which is the base for several steels, super-alloys and high entropy alloys, is studied. The density-based phase-field model is advanced to compute the segregation of Fe, Ni and Cr at the grain boundary corresponding to the bulk composition. Here the relative density of the grain boundary to the bulk is the mean-field parameter of the model. The necessary thermodynamic parameters of the bulk are obtained from the CALPHAD database. We performed high-throughput screening of the elemental segregation at the grain boundary across the stable bulk compositions at different temperatures (723 K, 1023 K and 1323 K). The results reveal complex enrichment/depletion of each element depending on the alloy composition and temperature. Opposite segregation of Ni and Cr and co-segregation of Ni and Fe is observed for almost all compositions at 723 K, but a changing trend is observed with increasing temperature. We discuss the origin and consequences of these segregation behaviours in the light of magnetic ordering effects. T2 - Materials Science and Engineering (MSE) 2024 CY - Darmstadt, Germany DA - 24.09.2024 KW - Segregation KW - Grain boundaries KW - CALPHAD PY - 2024 AN - OPUS4-62343 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Epishin, A. A1 - Bokstein, B. A1 - Svetlov, I. A1 - Fedelich, Bernard A1 - Feldmann, Titus A1 - Le Bouar, Y. A1 - Ruffini, A. A1 - Finel, A. A1 - Viguier, B. A1 - Poquillon, D. T1 - A vacancy model for pore annihilation during hot isostatic pressing of single-crystal nickel-base superalloys N2 - An improved diffusion model is proposed for pore annihilation during HIP of single-crystal nickel-base superalloys. The model assumes the pore dissolution by emission of vacancies and their sink to the low angle boundaries. Calculation, considering distribution of the pore sizes, predicts the kinetics of pore annihilation similar to the experimental one. KW - Single crystal superalloys KW - Hot isostatic pressing (HIP) KW - Porosity KW - Diffusion KW - Vacancies PY - 2018 DO - https://doi.org/10.1134/S2075113318010100 SN - 2075-1133 VL - 9 IS - 1 SP - 57 EP - 65 PB - Pleiades Publishing, Ltd. AN - OPUS4-43990 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kostenko, Yevgen T1 - Harmonizing Viscoplastic Material Model Application within the BMBF-Project “DigitalModelling” of the Platform Material Digital- Basic Idea, General Strategy and Current Status N2 - For decades, Germany stands for excellent cutting-edge research in the field of so-called higher-value constitutive visco-plastic material models and can draw on a large and globally unique pool of material data. However, both the data and the model structure are extremely heterogeneous and sometimes fundamentally different from research center to research center and from industrial partner to industrial partner. To address the heterogeneity in the material model landscape appropriately, an adaptable material model for the specific application and the specific material is required. The relevant parameters for the adapted material model must be identified as objectively and automatically as possible. To achieve a potentially real-time capable implementation, the material model equation system should be abstracted. The “DigitalModeling” project, organized within the German Platform initiative Material Digital, aims to create a standard and an interface that harmonize the scientific and technical development of constitutive, visco-plastic material models, increase their visibility and maximize the productivity of future research funding. This presentation summarizes the basic idea, the strategy behind it as well as the current status of the project, which was started beginning of 2024. T2 - vgbe Workshop with Technical Exhibition Materials & Quality Assurance CY - Bergen, Norway DA - 07.05.2025 KW - Visco-plastic Material Model KW - Simulation Workflows KW - Ontologies KW - Digitalization PY - 2025 AN - OPUS4-64043 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Darvishi Kamachali, Reza T1 - Interfacial Spinodals N2 - Despite their finite spatial extent, interfaces can have profound impacts on microstructure properties. This is because of their distinct phase-like properties distinguishing them from the adjacent homogeneous bulk structure. When noticed by solute atoms, interfaces can experience their own chemical phase changes. In this talk, we investigate the constrained states of chemically decomposed phases at interfaces. A density-based theory of interfaces is proposed to describe the confined chemical decomposition at general grain boundaries. Here the grain boundary is viewed as a lesser dense, defected structure with reference to the corresponding bulk structure. Using this picture, the thermodynamic origins of interfacial spinodal phenomena are revealed. We also show that transient interfacial spinodals can be activated over a large alloy composition range, enabling kinetic engineering of interfacial chemistry. T2 - TMS 2021 CY - Online meeting DA - 15.03.2021 KW - Microstrucrue Design KW - Spinodal Decomposition KW - Interfacial Spinodal PY - 2021 AN - OPUS4-52338 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gesell, Stephan A1 - Ganesh, R. A1 - Fedelich, Bernard A1 - Kuna, M. A1 - Kiefer, B. T1 - Numerical calculation of 𝛥CTOD to simulate fatigue crack growth under large scale viscoplastic deformations N2 - Crack propagation under low cycle fatigue and thermomechanical fatigue is characterized by high plastic and creep strains that extend over large regions around the crack, so that concepts of linear-elastic fracture mechanics cannot be applied. In these cases, the cyclic crack tip opening displacement 𝛥CTOD is a promising loading parameter to quantify crack growth. In this work, suitable definitions and Finite Element techniques are investigated and compared for an accurate calculation of 𝛥CTOD under cyclic mechanical and/or thermal loading. A viscoplastic temperature dependent material model of Chaboche-type is used along with large strain settings, specified for the austenitic cast iron Ni-resist. Extensive two-dimensional analyses of Single Edge Notch Tension specimens revealed that collapsed special crack tip elements are superior compared with commonly used regular quadrilateral 8-node elements. At the same level of accuracy of 𝛥CTOD, they require an about ten times coarser mesh and show less sensitivity w.r.t. element size for both stationary and propagating cracks. In order to simulate fatigue crack growth, an efficient, fully automated FE-technique is developed for an incremental crack propagation by successive remeshing, whereby the deformations and internal state variables are mapped from the old mesh onto the new one. Recommendations are made regarding important numerical control parameters like optimal size of crack tip elements, length of crack growth increment in relation to plastic zone size and 𝛥CTOD value. KW - Crack tip opening displacement KW - Finite element analysis KW - Crack growth KW - Low cycle fatigue PY - 2023 DO - https://doi.org/10.1016/j.engfracmech.2023.109064 VL - 281 IS - 109064 SP - 1 EP - 23 PB - Elsevier Ltd. AN - OPUS4-56857 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Czediwoda, Fabian T1 - A numerical approach to model high-temperature creep behaviour of Ni-base superalloys from microstructural morphology to grain size scales N2 - A constitutive model for the mechanical behaviour of single crystal Ni-base superalloys under high temperature conditions has been developed in the framework of a Cooretec project in cooperation with Siemens AG, MTU Aero Engines AG and University Bayreuth. In addition to the conventional material properties e.g. elastic constants, the model requires the parameters of the initial microstructure as an input. Thus, the γ’-precipitate size and the channel width of the γ-matrix were obtained from SEM micrographs. The model uses the slip system theory and describes the movement, multiplication and annihilation of dislocations in the channels. Furthermore, the cutting of precipitates is another mechanism contributing to the plastic flow. The evolution of the morphology due to rafting and its effects on the deformation have been implemented according to. The kinematic hardening is introduced as a stress tensor to realistically represent the strain hardening of arbitrary oriented single crystals. The mechanical behaviour of single crystal specimens has been experimentally investigated in tension tests at different strain rates and in creep tests under various loads. The constitutive model has been calibrated based on the experimental data for temperatures of 950°C and 850°C and the [001] and [111] crystallographic orientations. Finally, a micromechanical model was created to simulate the creep response of additive manufactured polycrystalline structures. An EBSD image is taken to obtain the grain geometry and their respective orientation. The grain boundaries are discretised using cohesive elements, whereas the single crystal model was applied to each grain in the representative volume. The polycrystal model is generated using Dream3D, NetGen and other software previously developed at the BAM. T2 - 6th European Conference on Computational Mechanics (ECCM 6) CY - Glasgow, UK DA - 11.06.2018 KW - Nickel-base superalloy KW - Creep KW - Rafting KW - Viscoplasticity KW - EBSD KW - Grain boundaries PY - 2018 AN - OPUS4-46973 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Darvishi Kamachali, Reza T1 - Grain Boundary Segregation Design using CALPHAD-integrated Phase-Field Modelling N2 - A main source of current challenges in materials science and engineering is the ever-increasing complexity in materials chemistry and processing resulting in complex microstructures, making the assessment of process-microstructure-property-performance relations difficult, even unmanageable. Here the computational materials science is facing the same situation. In this talk, I share a viewpoint that the complexities in chemistry, processing and microstructures can be circumscribed by integrating existing knowledges of bulk thermodynamics and kinetics to the unknown thermodynamics and kinetics of microstructure elements. To this end, I discuss several successful examples on grain boundary segregation engineering how this scientific advance can be conducted. A roadmap is proposed, beginning to form on generalizing the concept of phase diagrams. T2 - ICAMS Advance Discussions: Advanced models for microstructure evolution – process-microstructure-property relationships CY - Bochum, Germany DA - 26.10.2022 KW - Microstructure Design KW - CALPHAD KW - Phase-Field Simulations KW - Machine Learning KW - Phase Diagrams PY - 2022 AN - OPUS4-56348 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Creep behavior and microstructural evolution of LPBF 316L N2 - This presentation shows some experimental results of the characterization of the creep behavior of LPBF 316L, which has been poorly studied and understood to date. The presentation includes results regarding the mechanical properties, the initial microstructural state and its evolution under loading, and the damage mechanism. This work was done within the BAM focus area materials project AGIL. As a benchmark to assess the material properties of the LPBF 316L, a conventionally manufactured variant was also tested. T2 - 2nd Workshop on In-situ Monitoring and Microstructure Development in Additive Manufactured alloys at BAM CY - Online Meeting DA - 19.04.2021 KW - 316L KW - Additive Manufacturing KW - Creep behavior PY - 2021 AN - OPUS4-52682 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fedelich, Bernard T1 - Overview about constitutive models for single crystal superalloys N2 - The technological importance, the regularity of the microstructure and the complexity of the mechanical behavior of single crystal superalloys have motivated the development of a large number of mathematical models of the mechanical behavior of these alloys in the last two decades. While crystal viscoplasticity has proven to be an efficient framework to account for their anisotropy, several issues are still challenging. Indeed, most models consider that octahedral and cubic slip systems contribute to the largest part of the plastic deformation. However, the exact nature of cubic slip is still controversial and the precipitates can be sheared by <112> slip systems at intermediate temperatures, which largely influence the dependence of the flow rate on the orientation under creep conditions. Due to the different strengths of the matrix and the precipitates and the large volume fraction of the precipitate phase, a complex distribution of internal stresses exists, which can difficultly be captured by the conventional back stress models of plasticity. In addition, at high temperature, the microstructure degrades and the residual mechanical strength is reduced. The driving force for this microstructure degradation is intimately connected to the distribution of the internal stresses. As a result of this complexity, a large number of tests are usually required to fully characterize the mechanical behavior of single crystal superalloys. This in turn largely impedes the implementation of inelastic modeling in the industrial praxis. The lecture summarizes the principal types of constitutive models for single crystal superalloys and reviews some recent advances in this area. In particular, it is shown how simulations at the microstructure scale level combined with conventional testing and microscopic analysis helped to improve our understanding of the mechanical behavior of single crystal superalloys. Directional coarsening, the importance of internal stresses, orientation dependency and the corresponding modeling issues are discussed. Also open questions are highlighted. T2 - International Workshop on Modelling and Simulation of Superalloys CY - Bochum, Germany DA - 27.03.2017 KW - Superalloy KW - Single Crystal KW - Model KW - Constitutive law PY - 2017 AN - OPUS4-40112 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Darvishi Kamachali, Reza T1 - CALPHAD integrated density-based phase diagrams and opening possibilities for grain boundary engineering N2 - Engineering grain boundaries demands a quantitative description of both their segregation and specific phase behavior. Recently I have proposed a density-based model for grain boundary thermodynamics that enables CALPHAD integrated derivation of grain boundary phase diagrams, broadly applied now in studying various alloys. Combining this model with experimental investigations, in this talk, new aspects of interfacial segregation and phase transformation revealed in polycrystalline alloys are discussed. The effect of elastic interaction on grain boundary phase behavior is incorporated. We consider Al alloys and novel high-entropy alloys and discuss a general strategy for grain boundary engineering. T2 - 18th Discussion Meeting on Thermodynamics of Alloys (TOFA) CY - Krakow, Poland DA - 12.09.2022 KW - CALPHAD KW - Microstructure Design KW - Materials Modelling PY - 2022 AN - OPUS4-56044 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Özcan Sandikcioglu, Özlem T1 - Material Acceleration Platforms of BAM (MAPs@BAM) N2 - Material Acceleration Platforms (MAPs) represent a transformative approach to the development of resilient and sustainable technology value chains. These platforms can identify candidate chemistries and structures via simulations, and database searches and leverage machine learning-based rapid screening to accelerate the discovery and deployment of novel materials, thereby addressing critical challenges in modern technology sectors. Incorporating high-fidelity advanced characterization in the early phases of material development is crucial for early de-risking. Advanced characterization techniques, such as X-ray diffraction, advanced electrochemical and spectroscopic techniques provide comprehensive insights into the structural, chemical, and physical properties of materials. Long-term testing further contributes to the de-risking process by evaluating the durability and stability of materials under various environmental and operational conditions. This presentation will briefly summarize how we address these issues at MAPs@BAM and provide deep-dives on best practices. As the demand for advanced materials continues to grow, MAPs will play an increasingly vital role in driving technological advancements and addressing global challenges. T2 - FutureLabsLive Basel CY - Basel, Switzerland DA - 25.06.2024 KW - MAPs@BAM PY - 2024 AN - OPUS4-62643 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Özcan Sandikcioglu, Özlem T1 - Material Acceleration Platforms of BAM (MAPs@BAM) N2 - Material Acceleration Platforms (MAPs) represent a transformative approach to the development of resilient and sustainable technology value chains. These platforms can identify candidate chemistries and structures via simulations, and database searches and leverage machine learning-based rapid screening to accelerate the discovery and deployment of novel materials, thereby addressing critical challenges in modern technology sectors. Incorporating high-fidelity advanced characterization in the early phases of material development is crucial for early de-risking. Advanced characterization techniques, such as X-ray diffraction, advanced electrochemical and spectroscopic techniques provide comprehensive insights into the structural, chemical, and physical properties of materials. Long-term testing further contributes to the de-risking process by evaluating the durability and stability of materials under various environmental and operational conditions. This presentation will briefly summarize how we address these issues at MAPs@BAM and provide deep-dives on best practices. As the demand for advanced materials continues to grow, MAPs will play an increasingly vital role in driving technological advancements and addressing global challenges. T2 - EERA-JPNM Days Workshop (EERA-Joint Programme on Nuclear Materials) CY - Online meeting DA - 29.05.2024 KW - MAPs@BAM PY - 2024 AN - OPUS4-62642 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Özcan Sandikcioglu, Özlem T1 - The interplay of anodic passivation and oxygen evolution on multi-principal element alloys (MPEAs) N2 - Multi-principal element alloys (MPEAs) are of great academic and industrial interest as emerging materials for engineering applications as well as potential electrode materials in energy conversion and storage. Several MPEAs have been studied for their general corrosion behavior, but studies on their dissolution in the high anodic “transpassive” potentials relevant for oxygen evolution reaction (OER) and local corrosion behavior remained scarce. In this project we have investigated CrMnFeCoNi, FeCrNi and CrCoNi MPEAs in terms of their transpassive behavior in NaCl electrolytes and artificial seawater [1, 2]. We introduced a characterization procedure to distinguish the individual contributions of oxygen evolution reaction (OER) and alloy dissolution [2]. This scheme utilizes scanning electrochemical microscopy (SECM) for detecting the onset of OER and employs quantitative chemical analysis methods, namely inductively coupled mass spectrometry (ICP-MS) and ultraviolet-visible light (UV-Vis) spectroscopy, to elucidate the processes of metal dissolution. In-situ atomic force microscopy (AFM) and scanning Kelvin probe force microscopy (SKPFM) were used to analyze the corrosion morphology and surface potentials before, during, and after passivity breakdown. Our results clearly demonstrate the superior corrosion behavior of CrCoNi and FeCrNi MPEA in comparison to the CrFeMnCoNi HEA, as well as AISI 304 stainless steel. We have observed that significant OER occurs in parallel with metal dissolution on the CrCoNi and FeCrNi MPEA surfaces during anodic polarization at potentials relevant to water electrolysis. Most importantly, our findings underscore the necessity of analyzing metal ions dissolved into the electrolyte to accurately assess the Faradaic efficiencies of non-noble metal OER electrocatalysts. The presentation will summarize our characterization procedure and give an overview on the key properties of the studied MPEAs.  [1] A. Wetzel, M. von der Au, P.M. Dietrich, J. Radnik, O. Ozcan, J. Witt, The comparison of the corrosion behavior of the CrCoNi medium entropy alloy and CrMnFeCoNi high entropy alloy, Appl. Surf. Sci., 601 (2022) 154171. [2] A. Wetzel, D. Morell, M. von der Au, G. Wittstock, O. Ozcan, J. Witt, Transpassive Metal Dissolution vs. Oxygen Evolution Reaction: Implication for Alloy Stability and Electrocatalysis, Angew. Chem. Int. Ed. Engl., n/a (2024) e202317058. T2 - ECASIA 2024 CY - Gothenburg, Sweden DA - 09.06.2024 KW - CCMat KW - Corrosion KW - Electrocatalysis KW - Oxygen evolution reaction PY - 2024 AN - OPUS4-62637 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Özcan Sandikcioglu, Özlem T1 - State-of-the-art in map development: Best practices for application in nuclear materials N2 - Material Acceleration Platforms (MAPs) represent a transformative approach to the development of resilient and sustainable technology value chains. These platforms can identify candidate chemistries and structures via simulations, and database searches and leverage machine learning-based rapid screening to accelerate the discovery and deployment of novel materials, thereby addressing critical challenges in modern technology sectors. Incorporating high-fidelity advanced characterization in the early phases of material development is crucial for early de-risking. Advanced characterization techniques, such as X-ray diffraction, advanced electrochemical and spectroscopic techniques provide comprehensive insights into the structural, chemical, and physical properties of materials. Long-term testing further contributes to the de-risking process by evaluating the durability and stability of materials under various environmental and operational conditions. This presentation will briefly summarize how we address these issues at MAPs@BAM and provide deep-dives on best practices. As the demand for advanced materials continues to grow, MAPs will play an increasingly vital role in driving technological advancements and addressing global challenges. T2 - CONNECT-NM European Partnership Kick-off Meeting CY - Madrid, Spain DA - 02.10.2024 KW - MAPs@BAM KW - Corrosion PY - 2024 AN - OPUS4-62646 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Özcan Sandikcioglu, Özlem T1 - Material Acceleration Platforms of BAM (MAPs@BAM) N2 - Material Acceleration Platforms (MAPs) represent a transformative approach to the development of resilient and sustainable technology value chains. These platforms can identify candidate chemistries and structures via simulations, and database searches and leverage machine learning-based rapid screening to accelerate the discovery and deployment of novel materials, thereby addressing critical challenges in modern technology sectors. Incorporating high-fidelity advanced characterization in the early phases of material development is crucial for early de-risking. Advanced characterization techniques, such as X-ray diffraction, advanced electrochemical and spectroscopic techniques provide comprehensive insights into the structural, chemical, and physical properties of materials. Long-term testing further contributes to the de-risking process by evaluating the durability and stability of materials under various environmental and operational conditions. This presentation will briefly summarize how we address these issues at MAPs@BAM and provide deep-dives on best practices. As the demand for advanced materials continues to grow, MAPs will play an increasingly vital role in driving technological advancements and addressing global challenges. T2 - International Cooperation on Innovative Materials for Energy Workshop CY - Brussels, Belgium DA - 19.04.2024 KW - MAPs@BAM PY - 2024 AN - OPUS4-62641 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Saber, Yassin T1 - Fully Automated 3D Printing of Ceramics for Remote and Decentralized Manufacturing N2 - Manufacturing high-performance ceramic components in remote or decentralized environments – such as in the field, on maritime missions or on isolated offshore platforms – requires solutions that are reliable, low-maintenance, and easy to operate. We present a novel end-to-end manufacturing system designed to produce dense, functional, and geometrically complex ceramic parts using Fused Filament Fabrication (FFF) with minimal human intervention. Our system enables the automated production of yttria-stabilized zirconia (YSZ) components by integrating printing, debinding, and sintering into one streamlined process and thus eliminating the need for multiple specialized machines. Our system combines a dual extrusion filament printer with a porous and heat-resistant ceramic print bed. The porous print bed allows for mechanical interlocking of the first printed layers, ensuring adhesion and structural integrity during FFF. YSZ components are printed onto sacrificial polylactide (PLA) rafts, which serve as a temporary foundation. Once printing is finished, a furnace unit is seamlessly lowered, enclosing the green parts for debinding, and sintering. During firing the PLA raft is disintegrated, enabling unconstrained sintering and easy final part removal. In conclusion, our integrated solution enables localized, on demand fabrication of geometrically complex ceramic components in remote environments with increased efficiency and minimal human handling. T2 - Ceramic AM Summit 2025 CY - Berlin, Germany DA - 30.06.2025 KW - Fused Filament Fabrication KW - Ceramics KW - Metalls KW - Process automation PY - 2025 AN - OPUS4-63623 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröder, Nina A1 - Uhlig, Marvin A1 - Kromm, Arne A1 - Schröpfer, Dirk A1 - Höfer, Kevin A1 - Hensel, Jonas A1 - Kannengießer, Thomas T1 - Challenges in the evaluation of the weldability of old mild steels for future use N2 - For reasons of sustainability and cost efficiency, there is an increasing trend in the steel-processing industry to retrofit existing structures, avoiding costly shutdowns or dismantling. Although welding is a cost-effective joining method, it is rarely applied to old steels, whereas riveted or bolted connections are often uneconomical. Repair and refurbishment frequently require the replacement of damaged material or the creation of dissimilar old–new steel joints. Due to the varied manufacturing processes of historical steels, not all twentieth-century steels are inherently weldable, making an initial assessment of weldability essential. In this study, a historical non-deoxidized mild steel (produced by Siemens–Martin processing) originating from the construction of the Berlin Radio Tower (erected in 1926) was investigated using dilatometry to analyze its welding behavior. A database of welding CCT diagrams and HAZ simulations was established to support practice-oriented welding experiments, providing key insights into their weld-metallurgical behavior and weldability. Furthermore, initial welding trials were conducted, and the local residual stress states in dissimilar old–new steel joints were determined. These foundational investigations are critical for the development of innovative, load-adapted welding concepts for the repair and refurbishment of existing old-steel infrastructure in Germany. KW - Old mild steels KW - Repair welding KW - Weldability KW - Thermo-physical simulation KW - CCT diagrams PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-654784 DO - https://doi.org/10.1007/s40194-026-02366-6 SN - 1878-6669 SP - 1 EP - 14 PB - Springer nature AN - OPUS4-65478 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Oskoei, Párástu A1 - Afonso, Rúben A1 - Bastos, Verónica A1 - Nogueira, João A1 - Keller, Lisa-Marie A1 - Andresen, Elina A1 - Saleh, Maysoon I. A1 - Rühle, Bastian A1 - Resch-Genger, Ute A1 - Daniel-da-Silva, Ana L. A1 - Oliveira, Helena T1 - Upconversion Nanoparticles with Mesoporous Silica Coatings for Doxorubicin Targeted Delivery to Melanoma Cells N2 - Melanoma is one of the most aggressive skin cancers and requires innovative therapeutic strategies to overcome the limitations of conventional therapies. In this work, upconversion nanoparticles coated with mesoporous silica and functionalized with folic acid (UCNP@mSiO2-FA) were developed as a targeted nanocarrier system for the delivery of doxorubicin (DOX). The UCNPs were synthesized via thermal decomposition, coated with mesoporous silica shells, and functionalized with folic acid (FA) to enable receptor-mediated targeting. DOX was then loaded into the mesoporous silica coating by adsorption, yielding UCNP@mSiO2-FA-DOX. The different UCNPs were characterized for size, composition, colloidal stability, and loading and release of DOX. This comprehensive physicochemical characterization confirmed a high DOX loading efficiency and a slightly increased drug release under acidic conditions, mimicking the tumour microenvironment. In vitro assays using four melanoma cell lines (A375, B16-F10, MNT-1, and SK-MEL-28) revealed an excellent biocompatibility of UCNP@mSiO2-FA and a significantly higher cytotoxicity of UCNP@mSiO2-FA-DOX compared to unloaded UCNPs, in a dose-dependent manner. Cell cycle analysis demonstrated G2/M phase arrest after treatment with UCNP@mSiO2-FA-DOX, confirming its antiproliferative effect. Overall, UCNP@mSiO2-FA-DOX represents a promising nanoplatform for targeted melanoma therapy, combining active tumour targeting and enhanced anticancer efficacy. KW - Fluorescence KW - Synthesis KW - Nano KW - Particle KW - Silica KW - Cell KW - Uptake KW - Drug KW - Characterization KW - DOX KW - Imaging KW - Toxicity KW - Release KW - pH PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-653596 DO - https://doi.org/10.3390/molecules31010074 SN - 1420-3049 VL - 31 IS - 1 SP - 1 EP - 18 PB - MDPI AG AN - OPUS4-65359 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph A1 - Keserović, A. A1 - Sobetzki, J. A1 - Sarmiento-Klapper, H. A1 - Boduch, A. A1 - Aristia, G. A1 - Faes, W. A1 - Stoljarova, A. A1 - Zimmer, S. T1 - Metallene Werkstoffe in Geothermieanlagen - nicht nur aus Sicht der Korrosion N2 - Um Konstrukteuren und Nutzern geothermischer Anlagen grundlegende Informationen über die Korrosionsbeständigkeit zur Verfügung zu stellen, wurden verschiedene metallene Werkstoffe, darunter nichtrostende Duplex- und austenitische Stähle sowie eine Nickellegierung, in künstlichen Geothermalwässern, die die Bedingungen an verschiedenen Standorten mit geothermischem Potenzial simulieren, mit Hilfe von elektrochemischen und Langzeittests hinsichtlich ihrer Eignung bewertet. In hochsalinaren Umgebungen erwies sich Spaltkorrosion als der entscheidende Mechanismus. Die Nickellegierung zeigt eine ausgezeichnete Beständigkeit gegenüber Lochkorrosion. Abgesehen von ihren hohen Kosten eignet sie sich sehr gut für den Bau von Geothermieanlagen mit stark salzhaltigen Fluiden. Rostfreie Stähle und Duplexstähle weisen eine begrenzte Korrosionsbeständigkeit gegen Loch- und Spaltkorrosion auf. Daher sind sie für stark salzhaltige Fluide nicht geeignet. Der Superaustenit zeigt ein temperaturabhängiges Verhalten. In nichtsalinaren Umgebungen könnten niedriglegierte Stähle (neben den höherlegierten Werkstoffen) als Konstruktionsmaterial für Geothermieanlagen eingesetzt werden, sofern eine ausreichende Wandstärke des Materials berücksichtigt wird. Neben Korrosionsaspekten erwies sich auch die Ausfällung von Fluidbestandteilen als interessantes Thema. Beim Betrieb der Forschungsanlage in Groß Schönebeck wurden Kupfer- und Bleieffekte im Bohrloch festgestellt. Die auftretenden Mechanismen und Maßnahmen zur Verhinderung von Ausfällungen und Abscheidungen wurden ebenso untersucht, wie deren mögliche Einflüsse auf die Korrosionsbeständigkeit metallener Werkstoffe für Anlagenkomponenten. Der Beitrag beschreibt die Wechselwirkungen zwischen Geothermalwässern und Ausrüstungskomponenten. T2 - 57. Kraftwerktechnisches Kolloquium CY - Dresden, Germany DA - 07.10.2025 KW - Örtliche Korrosion KW - Edelstahl KW - Ni-Legierungen KW - Geothermie KW - Abscheidung PY - 2025 SN - 978-3-00-082651-1 SN - 978-3-00-082652-8 SP - 551 EP - 568 PB - IKS-Verlag CY - Freiberg AN - OPUS4-64320 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Homberg, U. A1 - Baum, D. A1 - Prohaska, S. A1 - Günster, Jens A1 - Krauss-Schüler, Stefanie T1 - Adapting trabecular structures for 3D printing: an image processing approach based on μCT data N2 - Materials with a trabecular structure notably Combine advantages such as lightweight, reasonable strength, and permeability for fl uids. This combination of advantages is especially interesting for tissue engineering in trauma surgery and orthopedics. Bone-substituting scaffolds for instance are designed with a trabecular structure in order to allow cell migration for bone ingrowth and vascularization. An emerging and recently very popular technology to produce such complex, porous structures is 3D printing. However, several technological aspects regarding the scaffold architecture, the printable resolution, and the feature size have to be considered when fabricating scaffolds for bone tissue replacement and regeneration. Here, we present a strategy to assess and prepare realistic trabecular structures for 3D printing using image analysis with the aim of preserving the structural elements. We discuss critical conditions of the printing system and present a 3-stage approach to adapt a trabecular structure from μ CT data while incorporating knowledge about the printing system. In the first stage, an image-based extraction of solid and void structures is performed, which results in voxel- and graph-based representations of the extracted structures. These representations not only allow us to quantify geometrical properties such as pore size or strut geometry and length. But, since the graph represents the geometry and the topology of the initial structure, it can be used in the second stage to modify and adjust feature size, volume and sample size in an easy and consistent way. In the final reconstruction stage, the graph is then converted into a voxel representation preserving the topology of the initial structure. This stage generates a model with respect to the printing conditions to ensure a stable and controlled voxel placement during the printing process. KW - Additive manufacturing, 3D printing KW - Trabecular structures KW - Image-based analysis PY - 2017 DO - https://doi.org/10.1088/2057-1976/aa7611 SN - 2057-1976 VL - 3 IS - 3 SP - Article 035027, 1 EP - 14 PB - IOP Publishing Ltd AN - OPUS4-40744 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Le, Quynh Hoa A1 - Bäßler, Ralph A1 - Peetz, Christoph A1 - Buggisch, Enrico A1 - Bettge, Dirk A1 - Kranzmann, Axel T1 - Electrochemical study on wellbore constellations for CO2 injection N2 - Carbon Capture and Storage (CCS) is identified as an excellent technology to reach the target of CO2 reduction. However, the safety issue and cost effectiveness hinder the future of CCS. For the reliability and safety issues of injection wells the corrosion resistance of the materials used needs to be determined. In this study, representative low cost materials including carbon steel 1.8977 and low alloyed steel 1.7225 were embedded in cement to mimic the realistic casing-cement interface. Electrochemical studies were carried out using these metal-cement specimens in comparison with those made of metal only in CO2 saturated synthetic aquifer fluid, at 333 K, to reveal the effect of cement on the steel performance. The results showed the protective effect of cement on the performance of pipeline metals during polarisation process. However, the corrosion current density was high in all cases, with and without cement, indicating that the corrosion resistance of these materials is low. This conclusion was supported by the surface analysis of the polarized specimens, which revealed both homogenous and pitting corrosions. T2 - EUROCORR 2018 CY - Krakow, Poland DA - 09.09.2018 KW - CCUS KW - Supercritical/dense phase CO2 KW - Carbon steels KW - Martensitic steel KW - Superaustenite steel KW - Injection KW - Impurities PY - 2018 SP - 1 EP - 4 PB - EFC CY - Krakau, Poland AN - OPUS4-46291 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wurzler, Nina A1 - Özcan Sandikcioglu, Özlem T1 - The effect of flavins on the corrosion properties of stainless steels during initial stages of microbiologically influenced corrosion N2 - Microbiologically influenced corrosion (MIC) on steel occurs where the presence and activity of microbes change the localized conditions on the surface of a metal substrate. For instance, metal reducing bacteria (MRB) are capable of utilizing metal compounds in the passive layer on stainless steel as electron acceptors during their metabolism. This weakening of the passive film not only leads to an acceleration of the general corrosion processes, but also increases the susceptibility of stainless steels to pitting corrosion. Even though the electron transfer mechanisms are not yet fully understood, recent research shows that the secretion of electron shuttles like flavins contribute significantly to the extracellular electron transfer (EET). Electron shuttle molecules like riboflavin (RB) or flavin mononucleotide (FMN) are secreted by MRB after the transition from planktonic to sessile mode and exist in the biofilm at low concentrations. Therefore, they are precise early phase indicators of bacterial settlement. This project aims at clarifying the electrochemical interaction mechanisms of MRB with stainless steel surfaces, with a special focus on the role of the extracellular redox molecules. The analysis of corrosion processes as a function of chloride and flavin concentration have been performed by means of electrochemical methods. Due to the differences in their chemical structure, FMN and RB have shown significant differences in terms of their adsorption behavior and the stability of the formed films, which directly influences the electron transfer processes. Therefore, Electrochemical Quartz Crystal Microbalance (eQCM) studies have been performed on sputtered FeCr electrodes to investigate the adsorption/desorption kinetics of flavins. The results of electrochemical studies are complemented by the analysis of the changes in the passive film chemistry and the chemical composition of the adsorbed films by means of Fourier Transform Infrared Reflection Absorption Spectroscopy (FT-IRRAS) and X-ray photoelectron spectroscopy (XPS). Changes in surface morphology have been investigated by means of Scanning Electron Microscopy (SEM) and Atomic Force Microscopy (AFM).The presentation will summarize our results on the degradation mechanisms of passive films on stainless steel surfaces in the presence of flavins and provide useful insights from a fundamental aspect for the understanding of the initial stages of microbiologically influenced corrosion. T2 - 17TH EUROPEAN CONFERENCE ON APPLICATIONS OF SURFACE AND INTERFACE ANALYSIS CY - Montpellier, France DA - 24.09.2017 KW - Flavins KW - Microbiologically influenced corrosion KW - Stainless steel KW - MIC PY - 2017 AN - OPUS4-43402 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Regenspurg, S. T1 - Lessons learned from long-term corrosion investigations and –monitoring in saline thermal waters N2 - Investigations of corrosion processes in geothermal well in Groß Schönebeck showed Most tested materials (apart of carbon steel) proved to be corrosion resistant within the installations. - Stability of coatings cannot be guaranteed. - Main risk: Electrochemical corrosion of carbon steel casing with dissolved Cu resulting in clogging the reservoir The corrosion prevention strategy requires use of higher alloyed casing materials depending on resistance parameters, availability and economic feasibility. T2 - Der Geothermiekongress 2018 CY - Essen, Germany DA - 27.11.2018 KW - Geothermal KW - Corrosion KW - Stainless steel KW - Electrochemistry PY - 2018 UR - http://www.der-geothermiekongress.de/tagungsband/fa9jDmTEjs3rSNq/ AN - OPUS4-46901 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quosdorf, Heike T1 - Digital object identifier for additively manufactured parts based on 3D microstructural information N2 - Additive manufacturing (AM) is rapidly emerging from prototyping to industrial production [1]. Thus, providing AM parts with a tagging feature that allows unambiguous identification, can be crucial for logistics, certification, and anti-counterfeiting purposes. The digital object identifier (DOI) acts like a fingerprint for the product throughout its entire lifecycle. Several methods are already available, which range from encasing a detector [2] to leveraging the stochastic defects of AM parts [3], printing a quick response (QR) code or a set of voids partially filled with loose powder within the part [3]. A new method is using microstructural features of the AM part without altering their properties. This technology transfer project aims to implement this authentication methode as software solution to act as certificate in the Digital Product Passport (DPP) [5]. T2 - QI Digital 2025 CY - Berlin, Germany DA - 08.10.2025 KW - Authentication KW - Unique identification KW - Open Science, Material Digital KW - Digital fingerprint KW - Open Source Software KW - X-ray Computed Tomography KW - Additive manufacturing PY - 2025 AN - OPUS4-65207 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Özcan Sandikcioglu, Özlem T1 - Coupled electrochemical, microscopic and spectroscopic techniques for the analysis of local corrosion and mic processes N2 - Summary of the research topics of the division 6.2 and recent results T2 - HZDR-IRE Institutscolloquium CY - Dresden, Germany DA - 24.09.2019 KW - MIC KW - Localised corrosion KW - Corrosion monitoring KW - Biofilmbildung KW - Atomic Force Microscopy (AFM) PY - 2019 AN - OPUS4-50295 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Swanson, C. A1 - Böhme, Susanne A1 - Günster, Jens ED - Singh, Gurpreet T1 - Mechanistic Studies of Compacted and sintered rock salt N2 - This chapter discusses different approaches for the densification of rock salt powders via compaction and sintering, focusing on the use of powder qualities obtained by crunching and milling of the natural rock salt. The chapter also examines the effect of compaction pressure, time and temperature on sintering of rock salt. Natural rock salt samples were crushed and milled in a disc mill to obtain fine powders in an experiment. The hot stage microscope allowed observing the in-situ volumetric shrinkage to be determined during the sintering process by measuring the area of the sample's projection in an optical setup by a CCD camera. Images were collected at a rate of 40 frames per minute. After the application of high pressures, the obtained samples are translucent and show the formation of macroscopic crack. Powder compacts prepared by uniaxial pressing, at different maximum pressures, were annealed at a constant heating rate (10 K min-1) to different maximum temperatures. These experiments were performed in a conventional sintering furnace under ambient atmosphere. T2 - Materials Science and Technology (MS&T '15) CY - Columbus, Ohio, USA DA - 04.10.2015 KW - Rock Salt Sintering PY - 2016 SN - 978-1-119-32463-8 DO - https://doi.org/10.1002/9781119323303.ch14 VL - 259 SP - 159 EP - 172 PB - John Wiley & Sons CY - New York AN - OPUS4-39149 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Entwicklung einer Prüfmethode zur Bewertung der Materialbeständigkeit von Bauteilen in Mitteldestillatanwendungen N2 - Im DGMK-Projekt 780 wurde eine forcierte Prüfmethode entwickelt zur Bestimmung der Beständigkeit von metallenen Werkstoffen gegenüber Brennstoffen aus Mitteldestillaten und Gemischen aus Mitteldestillat und paraffinischen Kohlenwasserstoffen, die jeweils Fettsäuremethylester (FAME) als biogene Komponente enthalten. Bei der Prüfmethode werden Proben des Werkstoffes in einem speziellen Prüfmedien ausgelagert. Die Zusammensetzung von zwei Prüfmedien wurde im Vorhaben erarbeitet. Die Prüfmedien decken für den FAME-Anteil einen Bereich von bis zu 20 % (V/V) ab. Die Auslagerung kann bei geringem Aufwand unter Atmosphärendruck durchgeführt werden. Die Eignung einer Auswahl von metallenen Werkstoffen und Polymerwerkstoffen, die für Versorgungsanlagen für Mitteldestillat relevant sind, wurde durch Auslagerung in folgenden nicht gealterten Brennstoffen bestimmt: Heizöl EL schwefelarm (B0), Heizöl EL schwefelarm mit 20 % (V/V) FAME (B20), FAME (B100) und hydriertes Pflanzenöl (HVO). Die Temperatur bei der Auslagerung betrug 50 °C für die metallenen Werkstoffe und 40 °C und 70 °C für die Polymerwerkstoffe. Die Ergebnisse der Beständigkeitsbewertung wurden in Beständigkeitslisten zusammengefasst. Die mit dem B20 erhaltenen Werkstoffbeständigkeiten gelten generell für Gemische aus Heizöl EL schwefelarm und FAME mit einem FAME-Gehalt bis zu 20 % (V/V). Sie sind auch auf Gemische aus Dieselkraftstoff und FAME mit einem FAME-Gehalt bis 20 %(V/V) übertragbar. Die forcierte Prüfmethode kann insbesondere KMUs bei der Weiterentwicklung von bestehenden Produkten und der Entwicklung von neuen Produkten als ein kostengünstiger Schnelltest zur Überprüfung der Werkstoff- und Bauteilbeständigkeit gegenüber Mitteldestillaten mit hohem FAME-Anteil dienen. Sie kann für die Hersteller die Sicherheit erhöhen, dass Bauteile die Freigabeprüfungen der Bauaufsicht bestehen, wobei die Freigabe aber nur für Deutschland gültig ist. Die Erkenntnisse des Forschungsvorhabens können in eine harmonisierte Europäischen Norm für alternative Brenn- und Kraftstoffe einfließen. Diese ist für die Bauteilhersteller die Voraussetzung für die Erschließung des europäischen Marktes. T2 - Sitzung des DGMK-Fachausschusses "Brennstoffe" CY - Online Meeting DA - 22.09.2020 KW - Korrosion KW - Biobrennstoff KW - Heizöl KW - FAME PY - 2020 AN - OPUS4-51300 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Adel-Khattab, D. A1 - Giacomini, F. A1 - Gildenhaar, R. A1 - Berger, G. A1 - Gomes, Cynthia A1 - Linow, Ulf A1 - Hardt, M. A1 - Peleska, B. A1 - Günster, Jens A1 - Stiller, M. A1 - Houshmand, A. A1 - Ghaffar, K. A1 - Gamal, A. A1 - El-Mofty, M. A1 - Knabe, C. T1 - Development of a synthetic tissue engineered three- dimensional printed bioceramic-based bone graft with homogenously distributed osteoblasts and mineralizing bone matrix in vitro N2 - Over the last decade there have been increasing efforts to develop three-dimensional (3D) scaffolds for bone tissue Engineering from bioactive ceramics with 3D printing emerging as a promising technology. The overall objective of the present study was to generate a tissue engineered synthetic bone graft with homogenously distributed osteoblasts and mineralizing bone Matrix in vitro, thereby mimicking the advantageous properties of autogenous bone grafts and facilitating usage for reconstructing segmental discontinuity defects in vivo . To this end, 3D scaffolds were developed from a silica-containing calcium alkali orthophosphate, using, fi rst, a replica technique – the Schwartzwalder – Somers method – and, second, 3D printing, (i.e. rapid prototyping). The mechanical and physical scaffold properties and their potential to facilitate homogenous colonization by osteogenic cells and extracellular bone matrix formation throughout the porous scaffold architecture were examined. Osteoblastic cells were dynamically cultured for 7 days on both scaffold types with two different concentrations of 1.5 and 3 × 10⁹ cells/l. The amount of cells and bone matrix formed and osteogenic marker expression were evaluated using hard tissue histology, immunohistochemical and histomorphometric analysis. 3D-printed scaffolds (RPS) exhibited more micropores, greater compressive strength and silica release. RPS seeded with 3 × 10⁹ cells/l displayed greatest cell and extracellular Matrix formation, mineralization and osteocalcin expression. In conclusion, RPS displayed superior mechanical and biological properties and facilitated generating a tissue engineered synthetic bone graft in vitro, which mimics the advantageous properties of autogenous bone grafts, by containing homogenously distributed terminally differentiated osteoblasts and mineralizing bone matrix and therefore is suitable for subsequent in vivo implantation for regenerating segmental discontinuity bone defects. KW - Bone tissue engineering KW - Calcium alkali orthophosphate KW - Rapid prototyping KW - Scaffold KW - Mandible PY - 2017 DO - https://doi.org/10.1002/term.2362 SN - 1932-6254 SN - 1932-7005 VL - 12 IS - 1 SP - 44 EP - 58 PB - Wiley Online Library AN - OPUS4-40745 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Aristia, Gabriela A1 - Bäßler, Ralph A1 - Nofz, Marianne A1 - Sojref, Regine A1 - Kohl, Anka T1 - Short-term exposure tests of ɣ-Al2O3 Sol-gel coating on X20Cr13 in artificial geothermal waters with different pH N2 - The suitability of an Al2O3 coating for corrosion protection on X20Cr13 was evaluated in various artificial geothermal brines, focusing on the influence of different pH (4, 6 and 8) and their chemical compositions on the coating properties. All experiments were performed in the laboratory using autoclaves at 150 ◦C and 1 MPa in deaerated condition for 1 and 7 days. Results showed that the pH of geothermal waters is the most detrimental factor in the transformation of ɣ-Al2O3 and its protective abilities. Delaminations were found in the Coating exposed to geothermal brines with pH 4. FTIR spectra indicated a transformation of ɣ-Al2O3 to boehmite AlOOH after exposure to pH 4 and 6, and bayerite Al(OH)3 was formed after exposure to pH 8. Different Crystal structures of the hydrated Al2O3 also contribute to the stability of the coatings, observed by the SEM- EDX of the surface and cross-section of coatings. This study indicated that ɣ-Al2O3 sol-gel coating presents a promising aspect of corrosion protection in geothermal environment with a neutral pH. KW - Al2O3 KW - Corrosion KW - Coating KW - Martensitic steel PY - 2021 DO - https://doi.org/10.1016/j.geothermics.2021.102193 SN - 0375-6505 VL - 96 SP - 102193 PB - Elsevier Ltd. CY - Amsterdam AN - OPUS4-52931 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kratzig, Andreas A1 - Bettge, Dirk A1 - Le, Quynh Hoa A1 - Bäßler, Ralph A1 - Kranzmann, Axel T1 - Interaction of Oxidizing and Reductive Components in CO2 Streams with Transport Pipeline Steel X70 at High Pressure and Low Temperature N2 - Specific amounts of oxidizing and reductive impurities as well as some moisture were added to dense phase CO2 to replicate CO2 streams from sources in a CCS pipeline network. Due to the moisture content being only 50 ppmV no visible acid condensation took place. To simulate stress conditions at the inside pipeline surface due to fluid pressure (10 MPa) specimens were preloaded using a load frame. Experiments conducted at 278 K and at 313 K revealed the highest corrosion rate at lower temperature. Corrosive effect of impurities was strongest applying mixed atmosphere, containing oxidizing and reductive components, closely followed by CO2 streams with pure oxidizing character. By far, the lowest corrosion rate (10x lower) resulted from reductive atmosphere. In general, at constant temperature and pressure the CO2 stream composition strongly influences the morphology, thickness and composition of the corrosion products. Applying oxidizing or mixed impurities, iron hydroxides or oxides (e.g. goethite, hematite) occur as dominating corrosion products, capable to incorporate different amounts of sulfur. In contrast, using reductive atmosphere very thin corrosion layers with low crystallinity were developed, and phase identification by XRD was unfeasible. SEM/EDX analysis revealed the formation of Fe-O compounds, most likely attributed to the oxygen partial pressure in the system induced by CO2 (≥0.985 volume fraction) and volatile H2O. In addition to the surface covering corrosion layer, secondary phases had grown locally distributed on top of the layer. These compounds are characteristic for the applied atmosphere and vary in number, shape and chemical composition. T2 - 14th Greenhouse Gas Control Technologies Conference (GHGT-14) CY - Melbourne, Australia DA - 21.10.2018 KW - CCS KW - CO2 Corrosion KW - Pipelines PY - 2019 UR - https://ssrn.com/abstract=3365756 VL - 2019 SP - 1 EP - 15 AN - OPUS4-49711 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Corrosion Aspects for Materials to be Used in CC(U)S Applications N2 - This contribution provides current findings regarding materials susceptibility for carbon capture, utilization and storage (CCUS) applications. Basing on results gathered in 2 German long-term projects (COORAL and CLUSTER) suitable materials are introduced as well as dominating impurities of the CO2-stream and corrosion mechanisms. Investigations cover the whole CCUS process chain and provide material recommendations for certain parts. T2 - 1st International Conference on Corrosion Protection and Application CY - Chongqing, China DA - 09.09.2019 KW - Carbon KW - Capture KW - Storage KW - Utilization KW - CCS KW - CCU KW - CO2 KW - Corrosion PY - 2019 AN - OPUS4-49302 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lüchtenborg, Jörg T1 - Additive Manufacturing of Dense Ceramics with Laser Induced Slip Casting (LIS) N2 - Most additive manufacturing processes which produce dense ceramics are nowadays limited in size because of inevitable post-processing steps like for example binder removal in stereolithography. The additive manufacturing of voluminous ceramic parts is realized by powder bed based processes which, however, generate parts with residual porosity. Via infiltration these parts can be processed to dense parts like for example SiC but this is not possible for all ceramics like for example Si3N4. There is a lack of methods for the additive manufacturing of dense voluminous parts for most ceramics. We have developed a new additive manufacturing technology, the Laser Induced Slip casting (LIS), based on the layerwise deposition of slurries and their local drying by laser radiation. Laser Induced Slip casting generates ceramic green bodies which can be sintered to dense ceramic components like traditional formed ceramic powder compacts. We will introduce the LIS technology, green bodies and sintered parts will be shown and their microstructure and mechanical properties will be discussed. T2 - CIMTEC 2018 14th Ceramics Congress CY - Perugia, Italy DA - 04.06.2018 KW - Additive Manufacturing PY - 2018 AN - OPUS4-45781 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Özcan Sandikcioglu, Özlem T1 - Autonomous exploration of new alloy chemistries using a Material Acceleration Platform (MAP) N2 - The discovery and commercialization of new corrosion resistant alloys by conventional approaches and manual experimentation is a slow and expensive process. In the last few years, efforts have been dedicated internationally to design self-driving-laboratories, also called Material Acceleration Platforms (MAPs). MAPs integrate material synthesis, characterization and testing modules into circular workflows through automation and use artificial intelligence (AI) for efficient and autonomous experiment design, property prediction and data analysis. We have established a MAP for corrosion research by automating diverse liquid operations, electrochemical testing and data evaluation, where the test results are interpreted via a machine learning (ML)-based backend. The workflows of the electrochemistry module are configured for electrodeposition of different alloys and subsequently performing electrochemical corrosion testing. The platform uses the results of the electrochemical tests to determine the next set of deposition parameters in a continuous and autonomous loop until the user-defined objectives are met. In this project we used the MAP to design new multi-principal element alloys (MPEAs) as corrosion resistant electrode materials for H2O and CO2 electrolysis. One campaign contains a maximum of 144 runs. From each successful campaign top five leads and another five randomly selected materials proceed to upscaling either by electrodeposition at larger scale or as bulk ingots cast by means of arc-melting. With these samples, a detailed chemical and electrochemical characterization using surface analysis techniques was performed to validate the success of the MAP-based optimization. The presentation will give an overview of the design and build phases of our MAP, its modules and workflows. Moreover, we will summarize our results from the FeNiCrCuCoMo MPEA system. T2 - EUROCORR 2024 CY - Paris, France DA - 01.09.2024 KW - MAPs@BAM KW - Corrosion KW - Electrodeposition KW - Material Acceleration Platform KW - Electrochemistry PY - 2024 AN - OPUS4-62635 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Günster, Jens T1 - Pulverbasierte additive Fertigung unter reduzierten Schwerkraftbedingungen N2 - 2014 wurden die ersten additiv gefertigten Bauteile in der Internationalen Raumstation (ISS) hergestellt. Die Ära des 3D Drucks im Weltraum startete bereits 2010 mit einem NASA Projekt. Made in Space Inc. entwickelte im Auftrag der NASA einen 3D Drucker auf Basis der Fused Deposition Modeling (FDM) Technologie. Seit 2016 gibt es in der ISS eine Additive Manufacturing Facility und seitdem wurden mittels FDM mehr als hundert Teile aus Kunststoff 3D gedruckt. Die ESA arbeitet gleichfalls an der Entwicklung eines FDM-3D Druckers für die Schwerelosigkeit, z.B. im ESA Projekt „IMPERIAL“, „MELT 3D printer“. Metallische Bauteile mit guten mechanischen Eigenschaften und guter Genauigkeit können kommerziell mittels des Laserstrahlschmelzens (Laser Powder Bed Fusion LPBF) dargestellt werden. Diese Technologie kann allerdings im Weltraum nur unter der Voraussetzung angewendet werden, dass das Pulvermaterial in der Schwerelosigkeit manipuliert und in Form einer dünnen Schicht stabilisiert werden kann. Standard LBM-Anlagen sind deshalb für einen Betrieb in Schwerelosigkeit nicht geeignet, was z.B. auch von Made in Space Inc. in der Vergangenheit beleuchtet wurde. Die pulverbasierte additive Fertigung unter Schwerelosigkeit erfordert die Entwicklung völlig neuartiger Technologien zum Schichtauftrag. Methoden: Mit Hilfe der „Gasflussunterstützten Pulverdeposition“ wurden im Rahmen des Projekts unter reduzierter Schwerkraft systematische Parameterstudien zum LPBF-Prozess durchgeführt. Das Projekt knüpfte an erfolgreiche Vorarbeiten zur Gasflussunterstützten Pulverdeposition unter µg Bedingungen aus vier DLR Parabelflugkampagnen (30., 31., 33. und 34.) an. Ergebnisse: In den Parabelflugkampagnen 76 der ESA und 38 des DLR wurde eine neue Einheit in Wabenform für den Schichtauftrag von Pulver getestet. Es konnte gezeigt werden, dass diese Einheit, die auch als Pulverreservoir funktionierte und mittels eines Aktuators in Schwingungen versetzt wurde, einen reproduzierbaren Schichtauftrag mit geringem Pulververlust unter Schwerelosigkeit ermöglicht. Um die Qualität der aufgetragenen Schicht überwachen zu können, wurde ein Linienscanner beschafft und in die Anlage integriert. Mit diesem kann ein 3D Profil der Schichten im laufenden Prozess erstellt werden, was eine Qualitätskontrolle jeder einzelnen Schicht im Prozess erlaubt. Neben Edelstahl (316L) wurde das Schmelzverhalten von Regolith direkt im Pulverbett unter Bedingungen reduzierter Schwerkraft ebenfalls untersucht. Ein Modell zum Verständnis der Einflussgrößen Gravitation, Schmelzbadgröße, Partikelgröße und Zusammensetzung des Regolith wurde entwickelt. Schlussfolgerungen: Die Entwicklung einer leistungsfähigen Rakeleinheit für den Schichtauftrag unter Schwerelosigkeit ist Voraussetzung für die Generierung defektfreier Bauteile in der pulverbasierten additiven Fertigung in Schwerelosigkeit. Der Übergang zum Werkstoff Regolith hat die Thematik der Verwendung von lokalen Rohstoffen (ISRU), z.B. Mondstaub auf dem Mond, in Kombination mit dem Ziel einer hohen Produktivität beim Aufbau großer Strukturen hervorgebracht. Hierbei ist das Thema einer handhabbaren Schmelzpoolgröße im Laserschmelzprozess unter variierender Schwerkraft in den Fokus gerückt und wird derzeit noch beforscht. T2 - DLR Statussymposium CY - Bonn, Germany DA - 12.03.2025 KW - Regolith KW - Mond KW - ISRU KW - micro-g PY - 2025 AN - OPUS4-63964 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Evaluation of metallic materials for geothermal applications N2 - Since geothermal wells are a feasible energy source to replace fossil fuel supply, many technologies have been developed to take advantage of geothermal energy. Nevertheless, service conditions in geothermal facilities are due to the chemical composition of hydrothermal fluids and temperatures, in many cases, extreme in terms of corrosion. Therefore, materials selection based on preliminary material qualification is essential to guarantee a secure and reliable operation of the facilities. The corrosion behavior of different high-alloyed metals including Duplex and austenitic stainless steels as well as a nickel alloy have been evaluated in artificial geothermal fluids simulating the conditions in some locations with geothermal potential in Germany as well as two sites in Indonesia. The suitability of carbon steel 25CrMo4, stainless steels X2CrNiMo17-12-2, X2CrNiMo-22-5, X2CrNiMoCuWN25-7-4 and super austenitic steel X1CrNiMoCu32-28-7 in these geothermal fluids obtained by electrochemical measurements and exposure tests is limited. The nickel alloy NiCr23Mo16Al shows an excellent corrosion resistance against pitting corrosion. Excluding its high cost, it is a very good alternative to be used in the construction of geothermal facilities having highly saline brines. Stainless and Duplex steels exhibit a limited corrosion resistance concerning pitting and crevice corrosion. Beside of the higher alloyed materials, also the lowalloyed steel 25CrMo4 could be employed as a constructional material for the geothermal power plant in stagnant highly acidic non Saline environments, as long as the wall thickness of the material vs. corrosion rate is taken into account. T2 - European Geothermal Congress CY - Strasbourg, France DA - 19.09.2016 KW - Localized corrosion KW - Stainless steel KW - Ni-based alloy KW - Geothermal energy PY - 2016 AN - OPUS4-37751 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Determination of Corrosivity: Approach according to UN Regulations N2 - “Corrosive to Metals” (H290) describes the general potential danger of a substance to metallic materials. Uniform and localized attack is considered. It has nothing to do with containment material. Corrosion resistance of materials is determined similarly, but with much lower threshold values. Manual shall provide a simple test to easily determine the aggressivity potential to cause corrosion on metallic materials. Even a simple test requires experienced personnel. There seems to be a need of awareness and understanding training for both officials and applicants. T2 - ECHA GHS Training CY - Online meeting DA - 16.03.2021 KW - Corrosivity KW - Dangerous good KW - Corrosion PY - 2021 AN - OPUS4-52295 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pötzsch, Sina A1 - Weltschev, Margit A1 - Bäßler, Ralph T1 - Compatibility of polymers exposed to heating oil blends with 10 % and 20 % biodiesel (FAME) N2 - Biodiesel (FAME) from rapeseed is an environmentally friendly alternative to common fossil fuels. It is also suitable to serve as blending component to fuels like heating oil. If the fuel composition is changed, materials compatibility must be guaranteed. Adding polar biodiesel to nonpolar heating oil, changes the blend’s solvency and might cause swelling, extraction and solvation of polymers. The objective of this research was to investigate the compatibility of polymeric materials, which are commonly used for components in middle distillate facilities, along with blends of heating oil and 20 % biodiesel (B20). For this propose, ACM, HNBR, FKM, PE, PA 6, POM, PUR and PVC were exposed to heating oil and B20 for 42 and 84 days at 40 °C. In addition, the polymers HNBR, FKM, PA, POM and PVC were also exposed at 70 °C. Furthermore, the resistance of polymers in eight-year aged B10 at 40 °C was evaluated. Ageing of biodiesel increases acidity which might propagate polymer corrosion. The materials were evaluated as resistant, if the loss in tensile properties (tensile strength and elongation at break) and Shore hardness remained under 15 % compared to the initial unexposed material values. For investigations under compressed conditions, the compression set was determined for specimens of ACM, FKM and HNBR after exposure in heating oil B0 and B20 for 3,7,14, 28, 56 and 90 days at 40 °C according to ISO 815-1. It was found that the resistance in B20 at 40 °C was given for all tested polymers except PUR. In the 8 years aged B10, PUR and POM were not compatible and ACM just conditionally compatible. At 70 °C, FKM and PVC were resistant in B20, whereas HNBR and PA 6 were not compatible. Swelling occurred for the elastomers ACM, HNBR and PUR. T2 - AMPP Annual International Corrosion Conference 2021 CY - Online Meeting DA - 19.04.2021 KW - Biodiesel KW - FAME KW - RME KW - Polymer in fuels PY - 2021 SP - 16222-01 EP - 16222-12 CY - Houston AN - OPUS4-52499 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Components in CO2-stream, corrosive to Materials to be Used in CC(U)S Applications N2 - CO2 quality specifications are not only a matter of CO2 purity (i.e. CO2 content). The “rest” also matters, in particular contents of reactive impurities affecting material corrosion (and rock alteration). Also chemical reactions in CO2 stream needs to be considered, in particular when combining CO2 streams of different compositions. T2 - WCO Forum at AMPP Annual International Corrosion Conference 2021 CY - Online Meeting DA - 26.04.2021 KW - Carbon capture storage KW - Corrosion PY - 2021 AN - OPUS4-52502 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Influence of Precipitating Brine Components on Materials Selection for Geothermal Applications N2 - By exposure and electrochemical tests in the laboratory the Cu- and Pb-effect on corrosion behavior and performance of carbon steel and a corrosion resistant alloy could be assessed. Critical material specific properties were determined by static exposure and electrochemical tests in artificial geothermal water with high salinity and low pH, containing Cu/Pb. It could be shown that significant Cu- resp. Pb-deposition and precipitation only occurred in combination with carbon steel. Corrosion resistant alloys (e. g. Cr- and Ni-dominated stainless steels) prevent the disturbing Cu-agglomeration resp. Pb-deposition. Therefore, they are suitable to be chosen for future design of geothermal piping system, either in massive or in cladded form. Regarding corrosion, formation of crevices with non-metallic materials shall be avoided. So, in addition to its already known limited corrosion resistance, carbon steel shall not be used when copper or lead species are content of the geothermal brine. Otherwise precipitation and/or deposition of metallic copper resp. lead must be expected, increasing the susceptibility of clogging the piping system. From the interactions and pitting corrosion point of view, corrosion resistant alloys (preferably Ni-rich) seem to be most favorable when selecting materials for applications in such geothermal brines. T2 - World Geothermal Congress CY - Online meeting DA - 15.06.2021 KW - Copper KW - Lead KW - Corrosion KW - Steel KW - Geothermal energy PY - 2021 AN - OPUS4-52829 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Solomun, Tihomir A1 - Hahn, Marc Benjamin A1 - Smiatek, J. T1 - Raman spectroscopic signature of ectoine conformations in bulk solution and crystalline state N2 - Recent crystallographic results revealed conformational changes of zwitterionic ectoine upon hydration. By means of confocal Raman spectroscopy and density functional theory calculations, we present a detailed study of this transformation process as part of a Fermi resonance analysis. The corresponding findings highlight that all resonant couplings are lifted upon exposure to water vapor as a consequence of molecular binding processes. The importance of the involved molecular groups for water binding and conformational changes upon hydration is discussed. Our approach further Shows that the underlying rapid process can be reversed by carbon dioxide saturated atmospheres. For the first time, we also confirm that the conformational state of ectoine in aqueous bulk solution coincides with crystalline ectoine in its dihydrate state, thereby highlighting the important role of a few bound water molecules. KW - Fermi resonance KW - Ectoine hydration KW - DFT calculations of Raman spectra KW - Position of carboxylate group PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-509855 DO - https://doi.org/10.1002/cphc.202000457 SN - 1439-4235 SN - 1439-7641 VL - 21 IS - 17 SP - 1945 EP - 1950 PB - Wiley-VCH CY - Weinheim AN - OPUS4-50985 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sturm, Heinz T1 - Grenzflächen als Material: Konzepte und Beispiele zu nanoverstärkten Duroplasten N2 - Nachdem Jahrzehnte die Grenzfläche zwischen Kohlefaser und Duroplastmatrix optimiert wurde liegt das Augenmerk heute auf der Polymermatrix selbst. Diese lässt sich hinsichtlich ihres Elastizitätsmoduls und ihrer Bruchfestigkeit verbessern, indem Nanopartikel aus Böhmit (AlOOH) eindispergiert werden. Der Vortrag geht auf integrale und hochauflösend-bildgebende Methoden ein die ein Verständnis der komplexen Zusammenhänge ermöglichen. Nach einer chemischen in-situ Analyse des Aushärtvorgangs, aus welchem sich die Bedeutung der externer Parameter ablesen lässt, werden diverse hochauflösende, neue Methoden der Rasterkraftmikroskopie (AFM) eingeführt. Der lokalen Bestimmung des E-Moduls der Nanopartikel folgen Ausführungen zum temperaturabhängigen Chemismus des Böhmits, der während der Aushärtung Wasser freisetzt. Die hochauflösende Bestimmung der Oberflächenpotentiale, der Steifigkeit, der attraktiven Kräfte zwischen Spitze und Probe sowie der Energiedissipation im Kontakt stellen auf der Nanoskala eine komplexe Datenquelle dar, die auf der Makroskala einer Ergänzung bedarf: Durch Kombination von dynamisch-mechanisch-thermischer Analyse einerseits und Kartierung physikalischer Eigenschaften auf der Nanoskala andererseits kann der Zusammenhang zwischen chemischer Steuerung der Netzwerkbildung und den mechanischen Eigenschaften des Nanokomposits geklärt werden. Überraschend ist, dass bei geeigneter Steuerung der lokale E-Modul der Polymermatrix den des Füllstoffs übersteigt. Die Rissfortschrittsenergie wird in Böhmit-modifiziertem Epoxy verbessert absorbiert, die These dazu ist, dass die (010)-Gleitebenen, die nur durch Wasserstoffbrücken zusammen gehalten werden, einigermaßen schadlos geschert werden können. Daraus folgt, dass das System auf der Nanoskala über einen, wenn auch begrenzten, Selbstheilmechanismus verfügt. Zudem wird durch die hohe Heterogenität der Steifigkeit und Energiedissipation des Nanokomposits eine Risstrajektorie vielfach umgelenkt und somit früher gestoppt. Ergebnisse dieses Vortrags stammen aus einer Zusammenarbeit innerhalb des DFG-Forscherverbundes FOR2021 „Wirkprinzipien nanoskaliger Matrixadditive für den Faserverbundleichtbau“. T2 - Niedersächsisches Symposium Materialtechnik - NSM 2019 CY - Clausthal, Germany DA - 14.02.1019 KW - Nanokomposit KW - Böhmit KW - Risstrajektorie KW - Oberflächenpotential KW - Energiedissipation im Kontakt KW - Oberflächensteifigkeit KW - attraktive Wechelwirkung KW - Epoxy-Anhydrid Duroplast KW - Leichtbau PY - 2019 AN - OPUS4-47636 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dudziak, Mateusz T1 - Thermal properties of polymer nanocomposites based on polycarbonate (PC) and boehmite N2 - Nanocomposites are extremely versatile due to their physicochemical properties, which differ significantly from bulk homopolymers. One of the inorganic nanomaterials which are increasingly used as a filler in polymer matrices is boehmite, typically used as an inexpensive flame retardant. Here, it is used as a nanofiller in polycarbonate and polyamide, expecting to improve their mechanical properties. For industrial use boehmite is obtained by the solvothermal method, resulting in a layered nanomaterial, whereas naturally it occurs as single crystals with the size of <100µm. In this work we are obtaining and isolating boehmite crystals by a bottom-up method, in which a reaction between aluminum nitride and sodium hydroxide. Obtaining boehmite as microcrystals is necessary for its analysis and characterization, as well as to investigate its interaction with polymer matrices at the polymer/particle interface. Here, the obtained particles in polymer matrices are characterized with differential scanning calorimetry and thermogravimetry analysis. T2 - DPG-Frühjahrstagung 2019 CY - Regensburg, Germany DA - 31.03.2019 KW - Boehmite KW - Polycarbonate PY - 2019 AN - OPUS4-47768 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - Nano polymer (composite) printing N2 - This talk introduces the PolyPoly, a new device at BAM which enables the three-dimensional structuring of polymer nanocomposites with an extremely high resolution of 150x150x600 nm. Initial examples and findings will be shown. T2 - BAM-IFW Workshop CY - Dresden, Germany DA - 28.03.2019 KW - Multiphoton laser structuring KW - Polymer nanocomposites KW - 3d structuring KW - Additive manufacturing PY - 2019 AN - OPUS4-48041 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Kaczmarek, D. A1 - Albert, T. J. A1 - Munz, Martin A1 - Sturm, Heinz A1 - Bonse, Jörn T1 - Erratum: “Structure formation on the surface of indium phosphide irradiated by femtosecond laser pulses” [J. Appl. Phys. 97, 013538 (2005)] N2 - This erratum publishes some corrections to the article “Structure formation on the surface of indium phosphide irradiated by femtosecond laser pulses” [J. Appl. Phys. 97, 013538 (2005)]. PY - 2024 DO - https://doi.org/10.1063/5.0222903 SN - 0021-8979 SN - 1089-7550 VL - 136 IS - 4 SP - 1 EP - 2 PB - American Institute of Physics CY - Melville, NY AN - OPUS4-60690 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ghasem Zadeh Khorasani, Media T1 - Mechanical and chemical alteration of polymer matrix induced by nanoparticles in epoxy-boehmite nanocomposites N2 - Inorganic nanoparticles are used to improve the performance of epoxy as the matrix phase in fiber-reinforced composites used for aerospace applications. The effectiveness of nanofillers on property enhancement of thermosetting polymers depends on many factors including the interaction between the functional groups of nanofillers and the polymer reactants. In the current work, we study the effect of boehmite nanoparticles (BNPs) on properties of anhydride-cured bisphenol-A-diglycidyl ether (DGEBA). Dynamic mechanical thermal analysis (DMTA) and a high-resolution force measurement approach called intermodulation atomic force microscopy (ImAFM) were carried out to investigate the thermomechanical and nanomechanical properties of this material, respectively. It was found that BNPs lead to decrease of glass transition temperature (Tg) and crosslink density of the polymer network meanwhile significantly enhancing the Young’s modulus. Besides formation of a soft interphase near the particles, significant changes in local stiffness of polymer matrix far from the interphase was observed with ImAFM. Thus, boehmite induces long-range chemical alteration on the matrix. This effect has a higher impact on overall composite properties compared to the formation of interphase which is only a short-range effect. The local chemical evaluations on the soft interphase using an infrared-AFM method (NanoIR) revealed the accumulation of anhydride hardener near the boehmite interface. Based on these observations the effect of boehmite on the curing of epoxy is hypothesized to be governed by the strong interaction between boehmite and the anhydride. This interaction causes changes the ratio of reactants in the epoxy mixture and hence alteration of curing pathway and the network architecture. In future studies we examine this hypothesis by measuring the thermomechanical properties of cured epoxies in which the epoxy-hardener ratio is systematically altered and further comparing to those properties of nanocomposites shown in the current study. T2 - HYMA 6th International Conference on Multifunctional, Hybrid and Nanomaterials CY - Sitges, Spain DA - 11.03.2019 KW - Nanomechanics KW - Polymer nanocomposites KW - Boehmite KW - AFM KW - Epoxy PY - 2019 AN - OPUS4-50692 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stephan, Ina T1 - Pilze als Besiedler von Kulturgut: Wechselwirkungen mit Material erkennen und einschätzen N2 - Mikroskopische Pilze, die sich schnell auf verfügbaren Oberflächen ausbreiten können und die wir (wenn sie sich ansammeln), auch mit bloßem Auge erkennen können, werden Schimmelpilze genannt. Da diese Organismen verschiedene organische Kohlenstoffverbindungen als Nahrung benutzen, werden sie sich bei wachstumfördernden Feuchtigkeitsbedingungen in Bibliothekbeständen schnell ausbreiten können. Im Vortrag werden Haupteigenschaften aller Pilze, sowie auch aktuelle Methoden der Identifizierung dieser Organismen erörtert. Benutzung geeigneter Lebendkulturen als Referenzorganismen geben der Materialprüfung und -forschung eine Möglichkeit des reproduzierbaren Experimentierens mit verschiedenen Materialien und Simulation von Bedingungen im Gebrauch. Vorteile unserer Testverfahren sind: (i) Zeitraffung und Kontrollierbarkeit der Umweltparameter; (ii) Benutzung einer naturnahen Vergesellschaftung; iii) gezielte Variationen der Prüfbedingungen im Labor. Ziel dieser Untersuchungen ist einerseits biogene Schäden an neuen Materialien zu verfolgen und zu modellieren, und damit eine bessere Planungsgrundlage für die Materialentwicklung anzubieten. Andererseits werden mit den Referenzorganismen mikrobiologisch moderne und zeitraffende Techniken angeboten, die neue Behandlungsmethoden oder Pflegeverfahren für die Bestandserhaltung erwarten lassen. T2 - 8. Tag der Bestandserhaltung CY - Freie Universität Berlin, Berlin, Germany DA - 27.09.2018 KW - Kulturgut KW - Pilz KW - Schimmel KW - Bestandserhaltung PY - 2018 AN - OPUS4-46293 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Barnefske, Lena T1 - Smart materials inspired by nature N2 - In the scope of the event two different smart materials inspired by nature were presented. On the one hand a self-healing material based on capsule based self-healing and on the other hand a micropatterned dry adhesive. T2 - Leibniz Young Polymer Scientist Forum CY - Aachen, Germany DA - 28.06.2018 KW - Self-healing KW - Smart materials KW - Micropatterned dry adhesive PY - 2018 AN - OPUS4-45334 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wunderle, B. A1 - Onken, T. A1 - Heilmann, J. A1 - Silbernagl, Dorothee A1 - Arnold, J. A1 - Bieniek, T. A1 - Pufall, R. T1 - Reliability of sputtered thin aluminium films under accelerated stress testing by vibration loading and modeling N2 - Aluminium is still one of the most important contact metallisations for power electronic chips like MOSFETs or IGBTs. With a large difference in thermal expansion coefficients (CTEs) between aluminium and silicon and the temperatures generated in hot-spots during high power transients, these layers are prone to failure due to thermo-mechanical fatigue. Usually lifetime assessment is done by subjecting dedicated test specimens to standardised stress tests as e.g. active or passive thermal cycling. This paper proposes a novel method for accelerated stress testing and lifetime modelling of thin aluminium films in the high-cycle fatigue regime by isothermal mechanical loading. The proposed novel test method is suggested to complement or replace resource-demanding thermal cycling tests and allow simple in-situ monitoring of failure. T2 - 6th Electronic System-Integration Technology Conference (ESTC) CY - Grenoble, France DA - 13.09.2016 KW - Semiconductor device reliability KW - Thermal expansion KW - AFM KW - Vibrations KW - Nanoroughness KW - Accelerated stress testing KW - Active thermal cycling KW - Power electronic chips KW - Sputtered thin aluminium film KW - Thermomechanical fatigue PY - 2016 DO - https://doi.org/10.1109/ESTC.2016.7764458 SP - 1 EP - 14 PB - IEEE AN - OPUS4-43595 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hahn, Marc Benjamin T1 - Bestimmung des mikroskopischen Energiedeposits an DNA in komplexen Geometrien N2 - Mikrodosimetrie zum Einsatz in der Charakterisierung von per 3D Druck erstellen medizinischen Röntgenphantomen. T2 - Charite PhantomX CY - Charite Campus Berlin, Germany DA - 21.03.2018 KW - Dosimetrie KW - Phantome KW - Strahlentherapie KW - Computertomographie KW - Medizintechnik KW - Geant4 KW - Monte-Carlo Simulationen PY - 2018 AN - OPUS4-44564 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Barnefske, Lena T1 - Development of a self-healing silicone rubber for high-voltage cable accessories N2 - One of the biggest problems in high-voltage silicone rubber insulation cable accessories is the damage on electrical treeing, initiated by partial discharges. The electrical treeing starts at unavoidable imperfections inside the material or at interfaces. The damage is usually irreversible and leads around the starting points to a partial destruction of the material. To prolong the lifetime and thereby to increase the assurance of the structural component commonly, for mechanical improvement constituted filler is modified to obtain a self-healing silicone rubber. Damage mechanism is analysed to address the filler to the damage mode. T2 - DGP-Frühjahrstagung und EPS-CMD27 CY - Berlin, Germany DA - 11.03.2018 KW - Self-healing silicone rubber KW - HV cable accessories PY - 2018 AN - OPUS4-45333 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Topolniak, Ievgeniia T1 - Novel Boehmite-embedded organic/inorganic hybrid nanocomposite: cure behaviour, morphology and thermal properties N2 - Hybrid materials have attracted growing interest during the last decade, particularly due to their extraordinary properties. Cycloalyphatic-epoxy oligosiloxane (CEO) resin was shown to be a good candidate as a barrier material for the encapsulation purposes. Incorporation of inorganic nanoparticles such as Boehmite (BA) into polymers was observed to modify their specific characteristics, in particular, thermal, thermo-oxidative and barrier ones. In this work, novel BA-embedded organic inorganic hybrid nanocomposite material was engineered by combining the advantageous properties of hybrid polymers and nanoparticle enhancement effect. Impacts of particles on the photocuring kinetics, degree of crosslinking and the resultant changes in the thermal properties of the cured films were investigated. CEO synthesis via condensation reaction was confirmed by 1H and 29Si NMR. The particle distribution within the films was verified by SEM including transmission mode coupled with EDX elemental analysis. Photocuring kinetics and thermal properties of the films were studied by in situ FTIR spectroscopy and DSC with TGA, respectively. T2 - Deutschen Physikalischen Gesellschaft CY - Berlin, Germany DA - 11.03.2018 KW - Boehmite KW - Nanocomposite KW - Cycloalyphatic epoxy oligosiloxane KW - CEO PY - 2018 AN - OPUS4-44520 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Czarnecki, Sebastian A1 - Bertin, Annabelle T1 - Hybrid silicon-based organic/inorganic block copolymers with sol-gel active moieties: Synthetic advances, self-assembly and applications in biomedicine and material science N2 - Abstract: Hybrid silicon-based organic/inorganic (multi)block copolymers are promising polymeric precursors to create robust nano-objects and nanomaterials due to their sol–gel active moieties via self-assembly in solution or in bulk. Such nano-objects and nanomaterials have great potential in bio-medicine as nanocarriers or scaffolds for bone regeneration as well as in materials science as Pickering emulsifiers, pho- tonic crystals or coatings/films with antibiofouling, antibac- terial or water- and oil-repellent properties. Thus, this Review outlines recent synthetic efforts in the preparation of these hybrid inorganic/organic block copolymers, gives an overview of their self-assembled structures and finally presents recent examples of their use in the biomedical field and material science. KW - Organic/inorganic block copolymer KW - Robust nano objects KW - Self-assembly KW - Synthesis KW - Biomedical application KW - Material science PY - 2018 DO - https://doi.org/10.1002/chem.201705286 SN - 1521-3765 SN - 0947-6539 VL - 24 IS - 14 SP - 3354 EP - 3373 PB - WILEY-VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-43953 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Crasselt, Claudia A1 - Schmidt, Wolfram A1 - Sturm, Heinz ED - M. Tyrer, ED - E. Ganjian, ED - West, A. T1 - Influence of rheology modifying admixtures on hydration of cementitious suspensions N2 - The presence of polycarboxylate ether (PCE) based superplasticizers (SPs) has an enormous influence on the early hydration of cement. The hydration is retarded and the timing of formation and the morphology of hydrates is affected. This short paper presents experimental results about the influence of delayed Addition time of PCE SPs on hydration of cement and tricalcium aluminate (C3A) pastes, investigated by isothermal heat flow calorimetry. For cement pastes the hydration is retarded with SP, whereby the high charge PCE has a stronger retarding effect than the low charge PCE. With delayed PCE addition the cement shows a less retarded setting than with simultaneous addition. The alteration caused by PCE is much more pronounced for C3A and gypsum mixes than for cement. If the SP is added simultaneous, the exothermic peak of C3A is retarded. However, with delayed addition of SP the hydration is shortened, the gypsum depletion is fastened and the exothermic peak occurs less retarded or even accelerated compared to simultaneous addition. It is obvious that for C3A pastes there is less retardation the later the Addition of SP. Furthermore, the PCE alter the hydration of C3A when added delayed and exhibit changes in kinetics and hydration rates. The rate of reaction in the second stage is lower, discernible in decreased slopes and broader peaks. Besides this, a distinct ramp in the C3A heat flow curves within the first stage of C3A hydration occurs for all pastes with delayed addition of SP, which suggests an accelerated ettringite formation. T2 - 38th Cement and Concrete Science Conference CY - Coventry, UK DA - 10.09.2018 KW - Cement hydration KW - Polycarboxylate ether KW - C3A hydration PY - 2018 SN - 978-1-84600-088-1 SP - 64 EP - 67 CY - Coventry, UK AN - OPUS4-45995 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Stephan, Ina A1 - Rupp, K. A1 - Blech, B. T1 - Test development to show the efficacy of preservatives in spin finishes N2 - Test development to Show the efficacy of biocides against bacteria in spin finishes as used in textile industries to influence surface characteristics of threads. KW - Biocide KW - Spin finish KW - Textile KW - Bacteria KW - Efficacy PY - 2017 SN - 978-0-9926498-1-4 SP - 128 EP - 128 CY - Manchester, UK AN - OPUS4-42004 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stephan, Ina T1 - Guidance on the European Biocidal Products Regulation concerning Efficacy of Wood Preservatives N2 - The presentation reflects the input from the European Standartisation Body CEN to ECHA, who is responsible for the Notes of Guidance for Wood preservatives (Product Type 8 of the Biocidal Product Directive. It shows which Standards have been most influential to the work of ECHA. T2 - International Research Group on Wood Preservation Ghent 2017 CY - Ghent, Belgium DA - 04.06.2017 KW - Preventive wood preservatives KW - Biocidal Products Regulation KW - BPR KW - Athorisation KW - Guidance KW - PT8 KW - Curative wood preservatives PY - 2017 AN - OPUS4-40789 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stephan, Ina T1 - Test development to show the efficacy of preservatives in spin finishes N2 - Microbiological test development to show the efficacy against colonisation of bacteria in spin finishes as used in textile industy T2 - XV11th International Biodeterioration and Biodegradation Symposium CY - Manchester, UK DA - 06.09.2017 KW - Spin finish KW - Efficacy KW - Bacteria KW - Biocide PY - 2017 AN - OPUS4-42000 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Redfern, J. T1 - Control of humidity during simulation tests on the efficacy of antimicrobial surfaces N2 - The influence of rel. humidity on the drying of splashes on different surfaces is documented in order to investigate how Long humidity for microbiological growth is present. T2 - COST Action Clinical microbiology and infection (AMiCl) CY - Pori, Finland DA - 06.06.2017 KW - Moisture drying KW - Plastic KW - Humidity PY - 2017 AN - OPUS4-40790 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph A1 - Stoljarova, A. A1 - Regenspurg, S. T1 - Influence Of Brine Precipitates On Materials Performance In Geothermal Applications N2 - Since geothermal wells are a feasible energy source to replace fossil fuel supply, many technologies have been developed to take advantage of geothermal energy. Nevertheless, service conditions in geothermal facilities are in many cases extreme in terms of corrosion due to the chemical composition of hydrothermal fluids and temperatures. Therefore, materials selection based on preliminary material qualification is essential to guarantee a secure and reliable operation of the facilities. During operation of a geothermal research facility in Groß Schönebeck copper and lead effects have been found downhole. Occurring mechanisms and measures to prevent precipitation or scaling needed to be investigated as well as potential influences of such precipitates on corrosion resistance of metallic materials used for equipment. This contribution deals with the evaluation of the corrosion behavior of carbon steel and corrosion resistant alloys in copper and/or lead containing artificial geothermal water, simulating the conditions in the Northern German Basin. The behavior of these materials in an artificial geothermal water obtained by electrochemical measurements and exposure tests are presented. While carbon steel exhibits precipitation and deposition, higher alloyed material shows different response to such species and a higher resistance in saline geothermal water. Basing on these results the suitability of the investigated corrosion resistant alloy is given for use in such conditions, whereas carbon steel creates difficulties due to its susceptibility to Cu- and Pb-precipitation. T2 - AMPP Annual 2023 Conference CY - Denver, CO, USA DA - 19.03.2023 KW - Geothermal KW - Electrochemistry KW - Copper KW - Lead KW - Corrosion PY - 2023 SP - 1 EP - 15 PB - AMPP CY - Houston TX USA AN - OPUS4-57233 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wetzel, Annica T1 - Corrosion Properties and Protective Oxide Film Characteristics of CrMnFeCoNi High Entropy Alloy and CrCoNi Medium Entropy Alloy N2 - High and medium entropy alloys gained increasing academic and industrial interest as novel materials for engineering applications. This project is aiming to clarify and compare the general and local corrosion properties of high entropy alloy CrMnFeCoNi and medium entropy alloy CrCoNi in different aqueous environments. The focus lies on the local corrosion processes that result either from microstructural imperfections (inclusions, defects at grain boundaries etc.) in the base material or processing related changes in the microstructure and/or local composition. The corrosion behavior of the alloys was monitored via potentiodynamic polarization experiments and the local corrosion characteristics were further investigated by means of scanning electrochemical microscopy (SECM). Their passivation behavior was analyzed in two different electrolyte systems (NaCl and H2SO4 c = 0.1M). The characterization of the surface morphology and composition of the passive film was performed by means of atomic force microscopy (AFM), scanning electron microscopy coupled with energy dispersive X-Ray spectroscopy (SEM/EDX) and X-Ray photoelectron spectroscopy (XPS), respectively. To analyze the semiconducting properties of the passive film Mott-Schottky analysis was conducted. Considering long term corrosion effects, electrochemical work was supported with immersion tests and the analysis of corrosion products by SEM/EDX, ICP-MS and XPS depth-profiling. Our results indicate that the medium entropy alloy CrCoNi has a significantly higher corrosion resistance due to the higher concentration of chromium in comparison to the high entropy alloy CrMnFeCoNi. The presentation will summarize our results on the mechanistical aspects of the observed high corrosion resistance. T2 - ISE Annual 72nd meeting CY - Online meeting DA - 29.08.2021 KW - High Entropy Alloys KW - Aqueous Corrosion KW - Medium Entropy Alloys KW - Atomic Forc Microscopy KW - Scanning Kelvin Probe Force Microscopy KW - Potentiodynamic Polarization KW - Electrochemical Impedance Spectroscopy KW - ICP-MS PY - 2021 AN - OPUS4-53789 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Stohl, Leonie T1 - MI Funktionsbeton: Funktionalisierte Betonoberflächen zur gezielten Einstellung der Biorezeptivität N2 - Beschreibung des Projektes MI Funktionsbeton 1462, Update nach 15 Monaten. Der Bericht umfasst Hintergrund, Projektzeitplan und aktuellen Stand. KW - Biorezeptivität KW - Beton KW - Biofilm KW - Struktur PY - 2022 SP - 1 EP - 13 AN - OPUS4-58376 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erdmann, Eileen T1 - In-vivo mutagenesis of the rock inhabitant Knufia petricola by a customized Ac/Ds transposon system N2 - Microcolonial black fungi ubiquitously inhabit sun-exposed natural and man-made surfaces of our planet. To promote genetic studies, CRISPR/Cas9-based genome editing was implemented in the rock-inhabiting fungus Knufia petricola (Eurotiomycetes/ Chaetothyriales). Now efficient targeted mutagenesis of K. petricola - as a representative of the polyphyletic group of black fungi - enables the elucidation of extremotolerance, oligotrophism, unusual types of cell division, mineral weathering and symbiotic interactions. Even more progress on assigning functions to yet unknown genes can be achieved by a forward genetics approach. We chose the two-component Activator/Dissociation (Ac/Ds) transposon system from maize for generating K. petricola insertional mutants by in-vivo mutagenesis. For the optimal use of this genetic tool, an inducible promoter i.e, from the metabolism-independent Tet-on system, was combined with the AcTPase-coding sequence enabling the regulatable transposition of the resistance cassette-containing Ds transposon. In total, six auxotrophic Ac/Ds starter strains containing the Ds transposon at different position of ade2, ura3 or ppt1 were generated. The cultivation of these strains with doxycycline for induction of TET::Ac and subsequent selection of cells on ADE/URA/LYS-lacking media resulted in prototrophic colonies (revertants) for most Ac/Ds strains. Amplicon sequencing of excision sites revealed characteristic footprint patterns, proving that the transposon jumped. For identifying unknown Ds re-insertions sites, the thermal asymmetric interlaced (TAIL)-PCR was successfully implemented. First identified Ds re-insertion sites suggest that the distribution pattern may depend on the excision site. Currently, transposition frequencies and genome-wide distribution of re-insertion sites are studied in different Ac/Ds starter strains to identify the best candidate for generating saturated mutant libraries. This transposon mutagenesis strategy is also interesting for studying other black fungi, because once the Ac and Ds components are integrated in the genome, the fungus ‘only’ needs to be cultivated for generating insertional mutants. T2 - IUBMB Focused Meeting on Extremophilic Fungi (FUN-EX) CY - Ljubljana, Slovenia DA - 19.09.2023 KW - Black fungi KW - Genetics KW - Transposon KW - Mutagenesis PY - 2023 AN - OPUS4-58427 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yesilcicek, Yasemin T1 - Corrosion and mechanical properties of multi principal element alloys designed by using diffusion couples N2 - The efficient exploration of novel alloy chemistries is crucial for advancing the development of new materials. Diffusion-controlled synthesis of gradient alloys is an intelligent approach for creating phase diagrams and to effectively identify potential material combinations with tailored properties. This project focusses on the design of quaternary multi-principle-element alloys (MPEAs) using diffusion couples. Our diffusion system contains an equimolar ternary alloy (FeNiCr) and additional single diffusing elements e.g. Mn and Mo. We determined the optimal temperature ranges for the diffusion thermal treatment by means of ThermoCalc simulations with the aim to form single-phase MPEAs. Microstructure and chemical characterization of the diffusion couples were performed by means of scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDX). For most alloy couples, the diffusion zone contained a single-phase alloy matrix with diffusion-induced compositional gradient as well as precipitation phases. This heterogeneity makes the diffusion couples interesting materials to investigate local mechanical and corrosion properties. Thus, local corrosion properties were examined using Atomic Force Microscopy (AFM) and Scanning Electrochemical Microscopy (SECM). Nanoindentation was used for the analysis of local mechanical properties. Based on the results of the local corrosion analysis, we have selected single-phase alloy chemistries along the diffusion zone and reproducibly synthesized these alloys in bulk for detailed corrosion studies by means of potentiodynamic polarization and SECM. The presentation will briefly summarize our methodology and motivation for using diffusion couples as an efficient tool for exploring phase diagrams of MPEAs in the search for new alloy chemistries and the results of our correlative study on the mechanical and corrosion properties of these materials. T2 - 244th ECS Meeting CY - Gothenburg, Sweden DA - 08.10.2023 KW - Chemically Complex Materials KW - CCMat KW - Corrosion PY - 2023 AN - OPUS4-59407 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yesilcicek, Yasemin T1 - Investigation on gradient Fe-Ni-Cr-Mn alloy using diffusion multiples N2 - The high-throughput synthesis and characterization of potential material combinations plays an important role in accelerating the development of new materials. Diffusion controlled synthesis of gradient alloys is widely used to create phase diagrams, and it is also one of the most effective combinatorial approaches for rapid realization of potential material combinations. This study focuses on the synthesis and investigation of the quaternary multi-principle-element alloy (MPEA) FeNiCrMn by means of diffusion multiples, the correlation of their microstructural and chemical characterization data with their application relevant properties like local mechanical and corrosion properties. A diffusion system was set up by combining an equimolar ternary alloy (FeNiCr) with a single diffusing metallic component (Mn) with the highest interdiffusion coefficient. Scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDX) were used to collect microstructural and compositional information which were correlated to local mechanical properties studied with nanoindentation. Local corrosion properties were investigated by means of Atomic Force Microscopy (AFM) and Scanning Electrochemical Microscopy (SECM). We have observed that a >50 μm deep homogeneous diffusion zone was formed the thickness of which scales with the duration of the thermal treatment. Beyond the Mn-concentration gradient in the FeNiCr matrix, a distinct Cr-rich secondary phase, characterized by high hardness and elastic modulus values appeared. We synthesized MPEAs with selected compositions from the diffusion zone as well as the Cr-rich phase as bulk alloys for electrochemical corrosion studies under different environmental conditions. The presentation will summarize the results of our correlative study on the mechanical properties and corrosion resistance of the quaternary multi-principle-element alloy (MPEA) FeNiCrMn family. T2 - MRS Spring 2023 CY - San Francisco, California, USA DA - 10.04.2023 KW - Chemically Complex Materials KW - CCMat KW - Diffusion multiples PY - 2023 AN - OPUS4-59404 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yesilcicek, Yasemin T1 - Correlation of corrosion and mechanical properties of Fe-Ni-Cr-Mn alloy synthesized by diffusion multiples N2 - The efficient exploration of novel alloy compositions is crucial for advancing the development of new materials. One widely utilized approach for creating phase diagrams is the use of diffusion-controlled synthesis for gradient alloys. This method is also an effective means for rapidly identifying potential material combinations. The present study focusses on the exploration of quaternary multi-principle-element alloys (MPEAs) using diffusion multiples. We established a diffusion system by combining an equimolar ternary alloy (FeNiCr) with single diffusing elements Mn and Mo. Using ThermoCalc simulations, we determined suitable temperature ranges where we can expect the formation of single-phase alloys. Depending on the diffusion constants of the selected metals, diffusion times were adjusted to obtain diffusion zones with a depth of greater than 50 μm. Microstructural and compositional information was gathered via scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDX) and correlated to local mechanical properties evaluated by means of nanoindentation. Local corrosion properties were examined using Atomic Force Microscopy (AFM) and Scanning Electrochemical Microscopy (SECM). Our results indicate that the ThermoCalc simulations have a good predictive power for crystallographic phases. However, especially with the Mn-FeNiCr system, formation of Cr-rich secondary phases were observed, which led to Cr-depletion and thus to localized corrosion processes in the matrix at the vicinity of the secondary phases. Based on the results of the local electrochemical tests, we have selected single-phase compositions along the diffusion zone and synthesized these alloys in bulk for corrosion studies by means of potentiodynamic polarization and SECM. The presentation will summarize our methodology using diffusion couples as an efficient tool for exploring compositional spaces of MPEAs in the search for novel single-phase alloys and the results of our correlative study on the mechanical and corrosion properties of these materials. T2 - EUROCORR2023 CY - Brussels, Belgium DA - 27.08.2023 KW - Chemically Complex Materials KW - CCMat KW - Corrosion PY - 2023 AN - OPUS4-59408 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wetzel, Annica T1 - Old materials, new life: Using diffusion-controlled synthesis for discovery of novel alloy systems N2 - Multi principal element alloy (MPEAs) concept allows us to rethink how we develop application-tailored, sustainable materials. The vast composition space leads to nearly indefinite material combinations and will facilitate finding Pareto optimal materials with lower CO2 footprint and avoidance of critical minerals as design criteria. To probe this large compositional space efficiently, the use high-throughput screening methods is inevitable. Diffusion-controlled synthesis of gradient materials is the optimal technique for screening complex compositional materials that would otherwise require comprehensive modelling or experimental efforts. In this study, we have used a series of diffusion couples of pure metals and alloys with the aim to create a materials library with correlated data on composition and microstructure. With future recycling prospects in mind, and possible applications of Cu containing alloys in electrocatalytic carbon dioxide reduction and antimicrobial alloys we have generated diffusion couples of brass (Cu63Zn37) and bronze (Cu89Sn11) with either pure metals (Fe, Ni, etc.) or with binary or ternary alloys (FeNi, FeNiCr etc.). For different diffusion times and temperatures, we calculated diffusion constants for the material combinations. Following a detailed characterisation of the gradient materials, we have investigated general and local corrosion properties, electrocatalytic activity for oxygen evolution reaction (OER) and carbon dioxide reduction reaction (CRR) as well as mechanical properties (hardness, elastic modulus) on single-phase alloys synthesized in bulk by means of vacuum arc-melting based on the selected local compositions. In most cases, due to the short diffusion times, the contact between the diffusion couples lead to two separate diffusion zones and thus, different alloy families on both sides. Especially with ternary alloys, interesting selective diffusion processes and unexpected repulsion effects were observed. The presentation will provide an overview of the gradient materials with a focus on the functional properties of single-phase alloy families derived from them. T2 - MRS Spring 2023 CY - San Francisco, California, USA DA - 10.04.2023 KW - Chemically Complex Materials KW - CCMat KW - Corrosion KW - Electrocatalysis PY - 2023 AN - OPUS4-59406 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sediqi, Salmin T1 - Multi-principal element alloy nanoparticle (MPEA-NP) electrocatalysts prepared by pulsed laser ablation for electroreduction of CO2 N2 - The motivation and overall objective of the project are to develop electrocatalysts that are free of noble metals (e.g., Pt or Au) and are instead based on medium and high entropy alloys (MEA\HEA) of transition metals for the electrochemical reduction of CO2. The MEA\HEA are multi principal element alloys (MPEAs) consisting of more than three elements with almost equal alloying proportions, forming solid solutions without intermetallic phases. In such a crystal structure, the individual elements are well mixed, and each atom has different nearest neighbours. In catalysis, especially in selectivity, it is precisely this atomic chaos that matters. Due to the large number of possible combinations of elements, these materials offer excellent conditions to tune their functional properties for specific applications. Especially, catalyst systems in which Cu is combined with another metallic component show a significant increase in catalytic efficiency compared to monometallic systems. Since the catalytic activity, selectivity, and stability of electrocatalysts strongly depend on the size and surface, systematic studies on the influence of the organic stabilizers on heterogeneous catalysis are also of interest. The focus of this project is to design Cu-based MEA\HEA electrocatalysts on the atomic level. For this purpose, base alloys will be prepared, processed into high-purity nanoparticles by pulsed laser ablation, and tested as electrocatalysts. T2 - Tag der Chemie 2023 CY - Berlin, Germany DA - 05.07.2023 KW - Chemically Complex Materials KW - CCMat KW - Electrocatalysis PY - 2023 AN - OPUS4-59403 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Özcan Sandikcioglu, Özlem T1 - MAPz@BAM Material Acceleration Plattform Zentrum @ BAM N2 - Die Material Acceleration Platform der BAM (MAPz@BAM) bündelt unsere Automatisierungs-Expertise auf dem Gebiet der Materialwissenschaft und -prüfung. Wir entwickeln modulare Experimentmodule, automatische Prüf- und Auswerteverfahren und setzen künstliche Intelligenz für eine effiziente und autonome Versuchsplanung, - vorhersage und Datenanalyse ein. T2 - Kick off Meeting / EnerMAC ZIM Network CY - Berlin, Germany DA - 07.12.2023 KW - Material Acceleration Platforms (MAPs) KW - Self-driving-labs (SDLs) KW - MAPz@BAM PY - 2023 AN - OPUS4-59411 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zocca, Andrea T1 - Additive manufacturing of ceramics from water-based feedstocks with low binder content N2 - A major challenge in the current ceramic additive manufacturing is the debinding of the printed parts, which is often associated with long process times and limitations in size and wall thickness. Binder jetting, a powder-based AM technology, can in principle generate thick-walled parts with a low amount of organics and with high productivity. However, this technology is often not capable of handling the fine powders required as raw materials for most technical ceramics. In this context, the "layerwise slurry deposition" (LSD-print) has been developed as a layer deposition method using water-based ceramic slurry feedstocks, enabling binder jetting also for advanced ceramic materials. LSD-print thus combines the high-speed printing of binder jetting with the possibility of producing a variety of high-quality technical ceramics. Perspectives and limitations of the LSD-print will be presented, with focus on achieving short debinding cycles and high productivity. T2 - MS&T CY - Pittsburgh, PA, USA DA - 06.10.2024 KW - Additive Manufacturing KW - Ceramic KW - Binder KW - Slurry KW - Water-based PY - 2024 AN - OPUS4-61882 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ruehle, Bastian T1 - The potential of Material Acceleration Platforms (MAPs) for creating resilient and sustainable technology value chains N2 - Material Acceleration Platforms (MAPs) represent a transformative approach to the development of resilient and sustainable technology value chains. These platforms can identify candidate chemistries and structures via simulations, and database searches and leverage machine learning-based rapid screening to accelerate the discovery and deployment of novel materials, thereby addressing critical challenges in modern technology sectors. Incorporating high-fidelity advanced characterization in the early phases of material development is crucial for early de-risking. Advanced characterization techniques, such as X-ray diffraction, advanced electrochemical and spectroscopic techniques provide comprehensive insights into the structural, chemical, and physical properties of materials. Long-term testing further contributes to the de-risking process by evaluating the durability and stability of materials under various environmental and operational conditions. Early identification of potential degradation mechanisms enables the refinement of material compositions and processing methods, ultimately leading to the development of more resilient materials. Early upscaling attempts are integral to assessing the feasibility of material leads generated through machine learning-based rapid screening to evaluate the scalability of synthesis and processing techniques. This step is critical for identifying potential challenges in manufacturing, such as issues related to reproducibility, yield, and cost-effectiveness. Process design has to be a major part of the MAP-based material design to cope with the increasing share of secondary raw materials in supply chains. This presentation will briefly summarize possible strategies to address these issues and provide deep-dives on best practices. As the demand for advanced materials continues to grow, MAPs will play an increasingly vital role in driving technological advancements and addressing global challenges. T2 - Materials Week Cyprus 2024 CY - Limassol, Cyprus DA - 17.06.2024 KW - MAPs KW - SDLs KW - Sustainability PY - 2024 AN - OPUS4-60379 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Saber, Yassin T1 - Fully automated and decentralized fused filament fabrication of ceramics for remote applications N2 - Manufacturing of ceramic components in remote (i.e., geographically isolated) settings poses significant challenges where access to conventional manufacturing facilities is limited or non-existent. Fused Filament Fabrication (FFF) enables the rapid manufacturing of ceramic components with complex geometries. Parts formed by FFF require subsequent debinding and sintering to reach full density. Debinding and sintering are typically executed in separate steps with different equipment, necessitating extensive human handling which hinders process automation and may be challenging for the operator in isolated environments. This poster presents an innovative approach: the integration of all process steps into a single, fully automated system, streamlining the process and minimizing human involvement. Our system combines a dual extrusion filament printer with a porous and heat-resistant ceramic print bed. The porous print bed enables mechanical interlocking of the first printed layers, ensuring adhesion and structural integrity during FFF. Ceramic parts are printed onto thin sacrificial rafts, which are built using an interface material with the same binder as the ceramic filament. After the print is completed, the heat-resistant print bed with all parts is transferred seamlessly with a carrier system into a high-temperature furnace for debinding and sintering. During sintering the sacrificial raft is disintegrated, allowing for unconstrained sintering of the ceramic parts and easy removal of the finished parts. In conclusion, our integrated approach enables significant advancements in the fabrication of complex ceramic components in remote environments with increased efficiency and minimal human handling. T2 - yCAM 2024 CY - Tampere, Finnland DA - 06.05.2024 KW - Fused Filament Fabrication PY - 2024 AN - OPUS4-60057 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madbouly, Loay Akmal T1 - Chemical analysis of commercial functionalized graphene along the production process N2 - Graphene has been commercialized for over a decade. For many applications like flexible electronics, coating of different materials like paper or for textiles, it used in the form of suspensions or inks. Functionalization enables tailoring the properties of graphene, such as the sheet resistance. X-ray photoelectron spectroscopy (XPS) and Raman spectroscopy are used to characterize the chemical composition of graphene flakes, functionalized and otherwise. In this study, we investigate the following set of commercial materials: fluorine-functionalized graphene (F-graphene) and nitrogen-functionalized graphene (N-graphene) as well as unfunctionalized graphene (G-graphene, as the starting material) in the forms of powders, suspensions, and inks, the latter as the final commercial product. Raman spectroscopy and XPS are complementary techniques. Our results obtained from Raman spectroscopy confirmed the existence of graphene structures in all samples investigated and provided a comparative insight on the structural defects between samples. XPS was used to investigate the chemical states of elements in graphene, such as sp2 and sp3 hybridization states of carbon, as well as the chemical effect of functionalization on graphene. High resolution XPS analysis was performed for C 1s, F 1s and N 1s core-levels for all the graphene samples. The XPS results showed the elemental composition and the impurities of each sample. All powders showed less presence of carboxyl groups, compared to their respective suspensions and inks. F-functionalized suspension and inks showed a significant decrease in the at-% of fluorine relative to the powder. These valuable insights, particularly when correlated, allowed the tracking of the structural and chemical changes of graphene along its production process. T2 - 3rd FUB Nano Colloquium CY - Berlin, Germany DA - 15.07.2025 KW - Functionalized graphene KW - Graphene-related 2D materials (GR2M) KW - Raman Spectroscopy KW - XPS KW - Inks PY - 2025 AN - OPUS4-64116 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madbouly, Loay Akmal A1 - Hodoroaba, Vasile-Dan A1 - Radnik, Jörg T1 - Raman Spectroscopy and X-ray Photoelectron Spectroscopy of Commercial Functionalized Graphene N2 - Graphene has found widespread commercial use, particularly in flexible electronics and coatings for substrates such as paper and textiles, in the form of suspensions and inks (Zhang et al., 2017). Functionalization of graphene allows fine-tuning of properties like electrical conductivity. Structural and chemical features of graphene materials are typically analyzed by Raman spectroscopy and X-ray photoelectron spectroscopy (XPS). While Raman spectroscopy plays a critical role in identifying the presence of graphene and characterizing its structural defects (Pollard et al., 2017), XPS examines the chemistry of graphene. This study investigates three types of graphene materials — graphene (unfunctionalized, G-graphene), fluorine-functionalized graphene (F-graphene), and nitrogen-functionalized graphene (N-graphene) — across three physical forms: powders, suspensions, and embedded in inks. Functionalization was performed via plasma treatment of G-graphene with fluorine or ammonia gases. Suspensions were obtained by dispersing powders in distilled water, while inks were formulated using diacetone alcohol, carbon black, and graphene. Raman spectroscopy analysis confirmed the graphitic nature of all materials and revealed differences in defect density across different forms. The characteristic D, G, and D’ bands varied in relative intensity, offering insight into structural integrity and functionalization effects. XPS measurements examined core-level spectra (C 1s, F 1s, N 1s), revealing chemical bonding environments and hybridization states, including the sp² and sp³ states. A notable decline in fluorine content in F-graphene suspensions and inks, relative to powders, was observed. Existence of organic fluorine and total absence of metallic fluorine were observed. Raman spectroscopy and XPS data provided a correlated view of structural and chemical evolution through the graphene production chain. T2 - Joint Regulatory Risk Assessors Summit – Advancing Safety & Sustainability Assessments of Advanced Materials CY - Paris, France DA - 19.06.2025 KW - Graphene-related 2D materials (GR2M) KW - Inks KW - Raman Spectroscopy KW - XPS KW - Functionalized graphene PY - 2025 UR - https://macrame-project.eu/macrame-meetings-workshops/jointrras/#Agenda AN - OPUS4-63661 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rodriguez, Santiago A1 - Kumanski, Sylvain A1 - Ayed, Zeineb A1 - Fournet, Aurélie A1 - Bouanchaud, Charlène A1 - Sagar, Amin A1 - Allemand, Frédéric A1 - Baulin, Vladimir A. A1 - Resch‐Genger, Ute A1 - Cortés, Juan A1 - Sibille, Nathalie A1 - Chirot, Fabien A1 - Wegner, Karl David A1 - Antoine, Rodolphe A1 - Le Guével, Xavier A1 - Bernadó, Pau T1 - Programming the Optoelectronic Properties of Atomically Precise Gold Nanoclusters Using the Conformational Landscape of Intrinsically Disordered Proteins N2 - The rational design of hybrid nanomaterials with precisely controlled properties remains a central challenge in materials science. While atomically precise gold nanoclusters (Au‐NCs) offer molecule‐like control over a metallic core, tuning their optoelectronic behavior via surface engineering is often empirically driven. Here, we establish a design principle by demonstrating that the conformational landscape of intrinsically disordered proteins (IDP) can be used as a programmable scaffold to rationally modulate the photophysical properties of a covalently bound Au‐NC. We synthesized a series of bioconjugates between Au 25 nanoclusters and bioengineered IDPs containing a variable number of cysteine anchoring points. A combination of mass spectrometry, small‐angle X‐ray scattering, and modeling on the conjugates indicates that increasing the number of covalent anchors systematically restricts the conformational ensemble, inducing a progressively more compact protein shell around nanoclusters. This structural rigidification at the interface directly translates into a 15‐fold enhancement of the Au‐NC near‐infrared photoluminescence and a six‐fold increase in its average lifetime. Our findings demonstrate that the conformational plasticity of IDPs and the capacity to engineer them can be harnessed as a molecular tuning knob, moving to a new regime of programmable soft‐matter control over the properties of quantum‐confined nanomaterials for tailored biotechnological applications. KW - Fluorescence KW - Custer KW - Nano KW - Advanced material KW - Characterization KW - Fluorescence quantum yield KW - Integrating sphere spectroscopy KW - Thiol ligands KW - Gold KW - Surface chemistry KW - SWIR KW - Mass spectrometry KW - Protein PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-655086 DO - https://doi.org/10.1002/chem.202502991 SN - 0947-6539 SP - 1 EP - 9 PB - Wiley VHC-Verlag AN - OPUS4-65508 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Tamang, S. A1 - Wegner, Karl David A1 - Reiss, P. ED - Alivisatos, P. ED - Jang, E. ED - Ma, R. T1 - Quantum Dot Material Systems, Compositional Families N2 - Following the discovery of the quantum confinement effect in the early 1980s, it took more than 10 years to be able to synthesize monodisperse colloidal quantum dots (QDs) using organometallic chemistry approaches. The researchers behind these pioneering works, Alexey Ekimov, Louis Brus, and Moungi Bawendi, were awarded the Nobel Prize in Chemistry in 2023, exactly 30 years after the seminal report on the preparation of cadmium chalcogenide QDs. From the synthetic point of view, this approach, relying on the fast injection of a chalcogenide precursor dissolved in a tertiary phosphine into a hot solution of the cadmium precursor in a coordinating solvent (trioctylphosphine oxide, TOPO) acting at the same time as surface ligand, was revolutionary. It enabled the fast synthesis of wellcrystallized CdS, CdSe, and CdTe QDs of low size dispersion and high colloidal stability, whose size and hence optical and electronic properties could be conveniently tuned with the reaction time. Due to the comparable ease of this method and the later developed shelling procedures with ZnS, ZnSe, CdS, and mixtures or alloys of these materials, CdSe has become the workhorse for the entire QD field, covering the whole visible range of absorption and emission. Meanwhile, several breakthroughs have been achieved, which enabled us to bring QDs to their maturity of today and integrate them in several applications, in particular those relying on their exceptional luminescence properties, such as biological imaging as well as displays and screens. For such real-life applications, the quest for less toxic, safer-to-use, and environmentally friendly materials is of utmost importanceand a highly active research field. The use of cadmium- and lead-based materials is severely restricted by regulations such as the RoHS directive of the European Union: the maximum concentrations of lead and cadmium are 0.1 and 0.01% by weight, respectively, in all homogeneous materials in electrical and electronicequipment. Several families of alternative materials have been explored, with the most important ones for display technologies being indium phosphide (InP)- and ternary chalcopyrite-type QDs. KW - Quantum dots KW - Photoluminescence KW - LED KW - Display technology PY - 2025 SN - 978-1-394-18187-2 SP - 23 EP - 62 PB - John Wiley & Sons Ltd. AN - OPUS4-64675 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rastgou, Masoud A1 - Hülagü, Deniz A1 - Danilenko, Aleksandr A1 - Manoocheri, Farshid A1 - Hertwig, Andreas A1 - Ikonen, Erkki T1 - Comparison of thin-film thickness measurements using ellipsometry and reflectometry with uniform samples N2 - This study evaluates spectroscopic ellipsometry and reflectometry using high-quality SiO2 and Al2O3 thin-films on Si substrates, thereby facilitating a detailed assessment of consistency of measurement results and uncertainty analyses. The results with detailed uncertainty budgets indicate good agreement between the two methods across a broad layer thickness range from 10 nm to 2000 nm, with deviations remaining well within the measurement uncertainties. Ellipsometry results have lower uncertainty than reflectometry results especially with the thinner layers, whereas reflectometry uncertainties are lower with the thickest layers studied. This work underscores the importance of rigorous thickness characterization and reliable uncertainty evaluation as critical factors in advancing both modeling and measurement practices in thin-film metrology. KW - Ellipsometry KW - Reflectometry KW - Thin Film Metrology KW - Measurement Accuracy PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-655209 DO - https://doi.org/10.1088/1681-7575/ae3964 SN - 0026-1394 VL - 63 IS - 1 SP - 1 EP - 14 PB - IOP Publishing CY - Bristol, UK AN - OPUS4-65520 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Fritzsche, Sven A1 - Weimann, Christiane A1 - Pauw, Brian Richard A1 - Sturm, Heinz T1 - 2PP-TestArtifact N2 - This repository contains a test artifact (TA), also called test structure, designed for two-photon polymerization (also known as Direct Laser Writing (DLW) or Two/Multi-photon lithography (2PA/MPA)). Test artifacts can be used to compare structures, to check options used by the slicer, check the state of the 2PP machine itself or to get a construction guidelines for a certain combination of power, velocity and settings. The associated paper can be found here: https://dx.doi.org/10.1088/1361-6501/acc47a General ideas behind the test artifact: 1. optimized for 2PP-DLW 2. should be fast and easy to analyse with optical microscopy or 3. scanning electron microscopy without tilt. 3. short time to fabricate 4. include a reasonable amount of different features 5. bulk and small structures on the substrate KW - Reference structure KW - Calibration structure KW - Test structure KW - Laser writing KW - Two-photon polymerization KW - 3D printing KW - Additive manufacturing KW - Microprinting KW - Multi-photon light structuring PY - 2023 DO - https://doi.org/10.6084/m9.figshare.22285204.v2 PB - Digital Science CY - Cambridge, MA, USA AN - OPUS4-57165 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Bewertung der Beständigkeit von metallenen und polymeren Werkstoffen in Mitteldestillatanwendungen mit Zusatz von Biodiesel N2 - Für Bauteile (Komponenten) von Versorgungsanlagen für flüssige Brenn- und Kraftstoffe muss die Beständigkeit der metallenen Werkstoffe und Polymere nachgewiesen werden. Im Anwendungsfall von Heizöl mit 20 % biogenen Anteilen in Form von Rapsölfettsäuremethylester (FAME, Biodiesel) ist es für eine konservative Beurteilung des Korrosionssystems Werkstoff/Medium/Umgebung wichtig, die Alterungseffekte des Mediums einzubeziehen. Entwicklung eines Prüfverfahrens für die Untersuchung der Beständigkeit von metallenen Werkstoffen und Polymeren in Heizöl und Heizöl-Biodiesel-Blends, das für eine Vorauswahl der Werkstoffe und zum Nachweis der Beständigkeit im Hinblick auf die bauaufsichtlichen Zulassungsverfahren geeignet ist. Ein Schwerpunkt wird bei den metallenen Werkstoffen auf der Erprobung von Messmethoden liegen, mit denen sich in kurzer Versuchszeit ein Korrosionsangriff detektieren lässt. T2 - Seminar: Ausgewählte Kapitel der Werkstofftechnik an der Bergischen Universität Wuppertal CY - Wuppertal, Germany DA - 24.01.2020 KW - Heizöl-20% Biodiesel-Blend KW - Beständigkeitsuntersuchungen KW - Metallene Werkstoffe KW - Polymerwerkstoffe PY - 2020 AN - OPUS4-50298 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Günster, Jens A1 - Sänger, Johanna A1 - Zocca, Andrea T1 - Continuous layer deposition for the Additive Manufacturing of ceramics by Layerwise Slurry Deposition N2 - Powder bed technologies are amongst the most successful Additive Manufacturing (AM) techniques. The application of these techniques to most ceramics has been difficult so far, because of the challenges related to the deposition of homogeneous powder layers when using fine powders. In this context, the "layerwise slurry deposition" (LSD) has been developed as a layer deposition method enabling the use of powder bed AM technologies also for advanced ceramic materials. The layerwise slurry deposition consists of the layer-by-layer deposition of a ceramic slurry by means of a doctor blade, in which the slurry is deposited and dried to achieve a highly packed powder. Not only very fine, submicron powders can be processed with low organics, but also the dense powder bed provides excellent support to the parts built. The latest development of this technology shows that it is possible to print ceramic parts in a continuous process by depositing a layer onto a rotating platform, growing a powder bed following a spiral motion. The unique mechanical stability of the layers in LSD-print allows to grow a powder bed several centimeters thick without any lateral support. The continuous layer deposition allows to achieve a productivity more than 10X higher compared to the linear deposition, approaching a build volume of 1 liter/hour. T2 - DKG Jahrestagung 2024 CY - Höhr-Grenzhausen, Germany DA - 09.09.2024 KW - Ceramic KW - Additive manufacturing PY - 2024 AN - OPUS4-61051 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Bettge, Dirk A1 - Bäßler, Ralph A1 - Le, Quynh Hoa A1 - Kranzmann, Axel T1 - Abschlussbericht des Projektteils CLUSTER - BAM: Werkstoffauswahl und Festlegung von Obergrenzen für Verunreinigungen in variierenden CO2-Strömen auf Grund von realitätsnahen Korrosionsexperimenten - FKZ 03ET7031C - im Projektverbund CLUSTER: Auswirkungen der Begleitstoffe in den abgeschiedenen CO2‐Strömen unterschiedlicher Emittenten eines regionalen Clusters auf Transport, Injektion und Speicherung N2 - Nachdem im Verbundprojekt COORAL das Hauptaugenmerk auf überkritisches CO2 gelegt wurde, d. h. Transport über kurze Strecken bei erhöhter Temperatur, wurde in CLUSTER ein größeres lokales Transport-Netzwerk betrachtet, bei dem CO2 bei geringeren Temperaturen, also vorwiegend im flüssigen Zustand transportiert wird. Wurden in COORAL die CO2-Ströme von Kohlekraftwerken untersucht, ging es in CLUSTER zusätzlich um die Emissionen von relevanten Industrien, deren CO2-Emissionen nicht ohne Weiteres vermieden werden können. Aufgrund der Erfahrungen in COORAL konnte eine Auswahl von kommerziellen Werkstoffen getroffen werden, die für einen konkreten Einsatz für CCS zur Verfügung stünden. Die gemischten und fluktuierenden CO2-Zusammensetzungen sind bei geeigneten Begrenzungen der Begleit¬stoffe im CO2 bezüglich Korrosionsvorgänge beherrschbar. Die Machbarkeit eines lokalen CCS-Clusters erscheint daher gegeben, soweit dies die Anlagen für Kompression, Transport und Injektion betrifft. KW - CCS KW - Korrosion KW - CO2-Speicherung KW - Pipelines PY - 2019 SP - 1 EP - 67 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-50249 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Metallene Werkstoffe in Geothermieanlagen - nicht nur aus Sicht der Korrosion N2 - Um Konstrukteuren und Nutzern geothermischer Anlagen grundlegende Informationen über die Korrosionsbeständigkeit zur Verfügung zu stellen, wurden verschiedene metallene Werkstoffe, darunter nichtrostende Duplex- und austenitische Stähle sowie eine Nickellegierung, in künstlichen Geothermalwässern, die die Bedingungen an verschiedenen Standorten mit geothermischem Potenzial simulieren, mit Hilfe von elektrochemischen und Langzeittests hinsichtlich ihrer Eignung bewertet. In hochsalinaren Umgebungen erwies sich Spaltkorrosion als der entscheidende Mechanismus. Die Nickellegierung zeigt eine ausgezeichnete Beständigkeit gegenüber Lochkorrosion. Abgesehen von ihren hohen Kosten eignet sie sich sehr gut für den Bau von Geothermieanlagen mit stark salzhaltigen Fluiden. Rostfreie Stähle und Duplexstähle weisen eine begrenzte Korrosionsbeständigkeit gegen Loch- und Spaltkorrosion auf. Daher sind sie für stark salzhaltige Fluide nicht geeignet. Der Superaustenit zeigt ein temperaturabhängiges Verhalten. In nichtsalinaren Umgebungen könnten niedriglegierte Stähle (neben den höherlegierten Werkstoffen) als Konstruktionsmaterial für Geothermieanlagen eingesetzt werden, sofern eine ausreichende Wandstärke des Materials berücksichtigt wird. Neben Korrosionsaspekten erwies sich auch die Ausfällung von Fluidbestandteilen als interessantes Thema. Beim Betrieb der Forschungsanlage in Groß Schönebeck wurden Kupfer- und Bleieffekte im Bohrloch festgestellt. Die auftretenden Mechanismen und Maßnahmen zur Verhinderung von Ausfällungen und Abscheidungen wurden ebenso untersucht, wie deren mögliche Einflüsse auf die Korrosionsbeständigkeit metallener Werkstoffe für Anlagenkomponenten. Der Beitrag beschreibt die Wechselwirkungen zwischen Geothermalwässern und Ausrüstungskomponenten. T2 - 57. Kraftwerktechnisches Kolloquium CY - Dresden, Germany DA - 07.10.2025 KW - Örtliche Korrosion KW - Edelstahl KW - Ni-Legierungen KW - Geothermie KW - Abscheidung PY - 2025 AN - OPUS4-64323 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Özcan Sandikcioglu, Özlem T1 - MAPz@BAM Material Acceleration Plattform Zentrum @ BAM N2 - Die Material Acceleration Platform der BAM (MAPz@BAM) bündelt unsere Automatisierungs-Expertise auf dem Gebiet der Materialwissenschaft und -prüfung. Wir entwickeln modulare Experimentmodule, automatische Prüf- und Auswerteverfahren und setzen künstliche Intelligenz für eine effiziente und autonome Versuchsplanung, - vorhersage und Datenanalyse ein. T2 - TechConnect Adlershof: Grand Solutions CY - Berlin, Germany DA - 06.11.2023 KW - Material Acceleration Platforms (MAPs) KW - Self-driving-labs (SDLs) KW - MAPz@BAM PY - 2023 AN - OPUS4-59412 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Torge, Manfred T1 - The effect of particle deposition and climate on glass degradation N2 - A number of environmental monitoring projects were performed on historic stained-glass windows in Germany. The quality of the protective glazing was assessed by recording environmental parameters in the interspace between the original and the protective glazing and on the inside of the original window. For this purpose, temperature, humidity and air velocity were measured. Particles were sampled with different methods and analysed by scanning electron microscopy combined with energy dispersive X-ray spectroscopy to determine their chemical composition. The effect of particles on model glass samples was investigated in climate chambers under accelerated weathering conditions. T2 - International Symposium on Glass Degradation in Atmospheric Conditions CY - C2RMF, Paris, France DA - 15.11.2017 KW - Particle measurement KW - Dust analysis KW - Climate chamber simulation KW - Protective glazing PY - 2017 AN - OPUS4-43171 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rütters, H. A1 - Stadler, S. A1 - Bäßler, Ralph A1 - Bettge, Dirk A1 - Jeschke, S. A1 - Kather, A. A1 - Lempp, C. A1 - Lubenau, U. A1 - Ostertag-Hennig, C. A1 - Schmitz, S. A1 - Schütz, S. A1 - Waldmann, S. T1 - Towards an optimization of the CO2 stream composition - A whole-chain approach N2 - CO2 streams captured from power stations or industrial plants may contain impurities that impact the consecutive steps of the CO2 capture and storage (CCS) chain. As the basis for an optimization of CO2 purity over the whole CCS chain, impacts of different impurities were investigated at key steps including studies on (i) corrosion of metallic materials in CO2 streams and brine, (ii) fluid and interfacial properties as a function of pressure, temperature and CO2 stream composition and their implications for CO2 transport, injection and geological storage, (iii) costs of different pipeline design options, (iv) geochemical alterations at typical reservoir conditions and their implications for geomechanical rock properties. Major findings are synthesized for two exemplary single source-single sink CCS chain scenarios involving CO2 stream compositions typical for pre-combustion capture and oxyfuel combustion. Recommendations for material selection for compression, transport and injection were derived for various CO2 stream compositions. To reliably control corrosion, a limitation of water contents to 50 ppmv is recommended for pipeline transportation of all CO2 streams. At geological storage conditions, the presence of either O2, NOx or SO2 only weakly affected fluid-mineral/rock interactions that still impacted geomechanical rock properties. KW - CCS KW - Impurities KW - Associated incidental substances KW - Pipeline design KW - Corrosion KW - Fluid-rock interactions PY - 2016 UR - http://www.sciencedirect.com/science/article/pii/S1750583616305047 DO - https://doi.org/10.1016/j.ijggc.2016.08.019 SN - 1750-5836 SN - 1878-0148 VL - 54 IS - 2 SP - 682 EP - 701 PB - Elsevier AN - OPUS4-38401 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pohl, K. A1 - Özcan Sandikcioglu, Özlem A1 - Voigt, M. A1 - Grundmeier, G. T1 - Adhesion and corrosive delamination of epoxy films on chemically etched ZnMgAl-alloy coatings N2 - The effect of alkaline and acidic pretreatment steps on the surface chemical composition and adhesion properties of ZnMgAl-alloy coated steel was investigated by means of spectroscopic methods, scanning Kelvin probe (SKP) and peel test measurements.The spectroscopic results indicate that the surface film composition can be adjusted by the wet-chemical treatment. To study the corresponding surface adhesive properties, the samples were coated with an epoxy amine adhesive. Peel tests under humid conditions indicated an increased interaction between the acidic pre-treated surface and the adhesive. The results of the SKP analysis show that the acidic cleaned substrates have the highest resistance to delamination, which can be explained by the shift of the interfacial electrode potential. KW - Corrosion KW - ZnMgAl-alloy coatings KW - XPS KW - Scanning Kelvin probe PY - 2016 DO - https://doi.org/10.1002/maco.201608968 SN - 0947-5117 SN - 1521-4176 VL - 67 IS - 10 SP - 1020 EP - 1026 AN - OPUS4-38196 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hampel, Marco T1 - Application of localized electrochemical methods to the analysis of microbiologically influenced corrosion N2 - The corrosion of stainless steel components is a problem of global scale, economically as well as in regards to the safety of industrial equipment and facilities. With microorganisms involved (microbial influenced corrosion, MIC), the problem becomes more complex. Iron reducing bacteria (IRB) for example accelerate the corrosion of iron based materials like stainless steel via the reduction of iron oxides in the passive layer. When co-cultivated with iron oxidizing bacteria, IRBs can induce deep, heterogeneously distributed pits on stainless steel surfaces. The analysis of localized corrosion – or pitting corrosion – is of great relevance since it can lead to unpredictable material failure. In general, macroscopic electrochemical methods are not capable of providing information about the spatial heterogeneity of a sample and thus need to be complemented by multi-electrode based techniques or scanning electrochemical methods. The aim of this work is to develop methods for the analysis of localized corrosion, on stainless steel surfaces induced by IRB biofilms. The greatest challenge is to address the complexity of two heterogeneous systems at the metal/biofilm interface. First there is the variation in the passive layer composition and microstructure. Secondly, the microbial biofilm with its heterogeneous tree-dimensional structure resulting in local differential aeration cells and electrochemical parameters. To be able to differentiate between individual effects, artificial biofilms mimicking the physical properties of a natural biofilm are used in this study as model systems. This artificial biofilm is applied on a multi-electrode probe to identify local anodic sites during exposure experiments. The detailed analysis of active sites by means of scanning electrochemical microscopy (SECM) allows the investigation of local properties within the biofilm and its immediate vicinity. The presented analytical approach delivers promising results in clarifying how localized corrosion of stainless steels develops chronologically and spatially in the presence of IRBs. Furthermore, our results on model systems provide the basis for the application of the methodology for the investigation of natural or multi-species biofilms in the future. T2 - Electrochemistry 2016 CY - Goslar, Germany DA - 26.09.2016 KW - MIC KW - Microbiologically influenced corrosion KW - Scanning electrochemical microscope KW - Multielectrode assemblies PY - 2016 AN - OPUS4-38198 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zocca, Andrea A1 - Lima, Pedro A1 - Günster, Jens T1 - LSD-based 3D printing of alumina ceramics N2 - An improved method of powder 3D printing leading to dense ceramic parts is presented. The application of powder-based binder jetting 3D printing technologies to technical ceramics is generally limited by the low packing density of the powder and by the need to use a flowable powder. With layer-wise slurry deposition, it is, however, possible to deposit powder beds with high particle packing and furthermore using submicron powders. This method was combined with the binder jetting technology to develop a novel process, named LSD-print. By means of LSD-print, a submicron Al2O3 powder could be processed to produce samples with a density comparable with that of standard pressed samples, both in the green state and after sintering. KW - Additive manufacturing KW - Layer-wise slurry deposition KW - Dense alumina KW - 3D printing PY - 2017 DO - https://doi.org/10.4416/JCST2016-00103 SN - 2190-9385 VL - 8 IS - 1, SI SP - 141 EP - 147 PB - Göller Verlag GmbH CY - Baden Baden AN - OPUS4-39672 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit A1 - Bäßler, Ralph T1 - Evaluation of the Resistance of Metallic Materials under the Influence of Biofuels N2 - Changes in fuel composition and the introduction of alternative fuels often create problems of corrosion and degradation in materials. The objective of this research was to determine the corrosion behaviour of commercial metallic tank materials (unalloyed steels, austenitic CrNi- and CrNiMo-steels, aluminium and its alloys) in fuels and heating oil with admixtures of biogenic sources, such as gasoline with addition of ethanol (E10, E85), pure biodiesel and heating oil with 10 % biodiesel (B10). Metallic tank materials were evaluated as resistant in a liquid if the annual corrosion rate due to uniform corrosion did not exceed 0.1 mm/year, and localized corrosion effects in the form of pitting corrosion, stress corrosion cracking and crevice corrosion did not occur. The corrosion rates of the tank materials after exposure to E10, E85, non-aged and two-year aged pure biodiesel, and non-aged and one-year aged heating oil B10 for four weeks at 50 °C, according to DIN 50905/4, were well below the limit of 0.1 mm/year. For the unalloyed steels, the formation of rust was observed independently of the biofuels amount of ageing. U-bend specimens made of unalloyed steel were not damaged in form of stress corrosion cracking in all test fuels at this test temperature. T2 - CORROSION 2017 CY - New Orleans, LA, USA DA - 26.03.2017 KW - Biodiesel KW - Bioethanol KW - Tank materials KW - Corrosion resistance KW - Stress corrosion cracking PY - 2017 SP - Paper No 8854, 1 EP - 12 PB - NACE International Publications Division CY - Houston, Texas, USA AN - OPUS4-39638 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Evaluation of the resistance of metallic materials under the influence of biofuels N2 - Changes in fuel composition and the introduction of alternative fuels often create problems of corrosion and degradation in materials. The objective of this research was to determine the corrosion behaviour of commercial metallic tank materials (unalloyed steels, austenitic CrNi- and CrNiMo-steels, aluminium and its alloys) in fuels and heating oil with admixtures of biogenic sources, such as gasoline with addition of ethanol (E10, E85), pure biodiesel and heating oil with 10 % biodiesel (B10). Metallic tank materials were evaluated as resistant in a liquid if the annual corrosion rate due to uniform corrosion did not exceed 0.1 mm/year, and localized corrosion effects in the form of pitting corrosion, stress corrosion cracking and crevice corrosion did not occur. The corrosion rates of the tank materials after exposure to E10, E85, non-aged and two-year aged pure biodiesel, and non-aged and one-year aged heating oil B10 for four weeks at 50 °C, according to DIN 50905/4, were well below the limit of 0.1 mm/year. For the unalloyed steels, the formation of rust was observed independently of the biofuels amount of ageing. U-bend specimens made of unalloyed steel were not damaged in form of stress corrosion cracking in all test fuels at this test temperature. T2 - CORROSION 2017 CY - New Orleans, LA, USA DA - 26.03.2017 KW - Biodiesel KW - Bioethanol KW - Tank materials KW - Corrosion resistance KW - Stress corrosion cracking PY - 2017 AN - OPUS4-39642 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Aktivitäten des ISO/TC 265 "Carbon dioxide capture, transportation and geological storage" N2 - Im ISO/TC 265 werden Normen zur Entwicklung, Konstruktion, Betrieb, Umweltplanung und -Management, Risikomanagement, Quantifizierung, Monitoring und Verifizierung sowie weitere Aktivitäten für die einzelnen Stufen der CCS-Prozesskette erstellt. Als neuer Aspekt wurde die Zusammensetzung des CO2-Stroms angesprochen. In Form eines "State-of-the-Art-Reports" soll der derzeitige Kenntnisstand zusammengestellt werden. Dieses soll für einen späteren Normenentwurf als Grundlage dienen. T2 - Projekttreffen, CLUSTER-Verbundvorhaben CY - Halle, Germany DA - 2.3.2017 KW - CCS KW - CO2 KW - Normung PY - 2017 AN - OPUS4-39306 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Book review: Corrosion science and technology N2 - It can be concluded, that this book fulfills its intention to be a relevant practical guide for students and professionals. The interested reader can get an insight into of all kinds of aspects one should consider when dealing with corrosion. KW - Corrosion PY - 2018 DO - https://doi.org/10.1002 maco.201870114 SN - 0947-5117 VL - 69 IS - 11 SP - 1677 EP - 1678 PB - Wiley‐VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-46748 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Le, Quynh Hoa A1 - Bäßler, Ralph A1 - Knauer, S A1 - Kratzig, Andreas A1 - Bettge, Dirk A1 - Kranzmann, Axel T1 - Droplet corrosion of CO2 transport pipeline steels N2 - This work examined the droplet corrosion of CO2 pipeline steels caused by impurities in CO2 supercritical/dense phase at 278 K, simulating the underground transport condition. The wetting properties of carbon steels (X52 and X70) as well as martensitic steel UNS S41500, and superaustenite UNS N08031 were studied by contact angle measurement, revealing reactive wetting behavior of carbon steels. Exposure tests with CO2 saturated water droplet on steel surface showed that the impurities (220 ppmv SO2 and 6700 ppmv O2) diffused into the droplet and then reacted with metal coupons in supercritical/dense phase condition, forming the corrosion product instantly during pumping process. Due to the active wetting behavior, the carbon steels suffered from heavily attack, while negligible corrosion product was observed in cases of martensitic steel UNS S41500 and superaustenite UNS 08031 coupons. Condensation experiments that were carried out on fresh polished coupons in CO2 with 1200 ppmv H2O showed that the formation and aggregation of droplet is dependent on the presence of impurities. Without SO2 and O2, the same concentration of H2O did not cause observable corrosion process after a week of exposure. With 220 ppmv SO2 and 6700 ppmv O2 even low water concentration (5-30 ppmv) still resulted in heterogeneous nucleation and subsequent growth of droplets, leading to corrosive process on carbon steel surface albeit to a lesser extent. T2 - CORROSION 2018 CY - Phoenix, AZ, USA DA - 15.04.2018 KW - CCUS KW - Supercritical/dense phase CO2 KW - Carbon steels KW - Martensitic steel KW - Superaustenite steel KW - Droplet corrosion PY - 2018 SP - Paper 10845, 1 EP - 11 PB - NACE International Publications Division CY - Houston, Texas, USA AN - OPUS4-44798 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meyer, Lena T1 - How will we explore, work, and live on the moon? N2 - 3D-printed landing pads on the moon: Paving the road for large area sintering of lunar regolith. A prerequisite for lunar exploration and beyond is the manufacturing of objects directly on the moon, given the extreme costs involved in the shipping of material from Earth. Looking at processes, raw materials, and energy sources, equipment will certainly have to be brought from Earth at the beginning. Available on the moon are lunar regolith as raw material and the sun as an energy source. One of the first steps towards the establishment of a lunar base is the creation of infrastructure elements, such as roads and landing pads. We’ll introduce you to the ESA-project PAVER that demonstrates the sintering and melting of lunar regolith simulant material to produce large scale 3D printed elements that could be used during human and robotic lunar explorations. T2 - Berlin Science Week CY - Online meeting DA - 09.11.2022 KW - Additive manufacturing KW - Lunar regolith simulant KW - EAC-1A KW - Space exploration PY - 2022 UR - https://www.youtube.com/watch?v=StfLuVhKkUE AN - OPUS4-56377 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Özcan Sandikcioglu, Özlem T1 - In situ imaging of corrosion processes N2 - The presentation summarizes our recent results on the coupled electrochemical methods for high resolution corrosion studies. The combination of Scanning Electrochemical Microscopy (SECM) and multielectrode (MMA) based real-time corrosion monitoring was presented as a new method for achieving high time resolution in local electrochemical analysis. Correlative imaging by means of Atomic Force Microscopy (AFM) and Scanning Electron Microscopy (SEM) was demonstrated as a tool for the investigation of local corrosion processes initiated by the intermetallic particles (IMPs) on AA2024-T3 aluminium alloy. T2 - BAM-IfW Workshop CY - Dresden, Germany DA - 28.03.2019 KW - MIC KW - Atomic Force Microscopy (AFM) KW - Corrosion monitoring KW - Corrosion PY - 2019 AN - OPUS4-50291 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Rezension: Thermische Trennverfahren − Aufgaben und Auslegungbeispiele N2 - Diese Aufgabensammlung liefert eine hilfreiche Ergänzung des Lehrbuches “Thermische Trennverfahren”, in dem Lösungsansätze aus der industriellen Praxis gut hergeleitet dargestellt sind. Eine Nutzung ohne Lehrbuch ist jedoch nicht empfehlenswert, da sich in diesem Fall die Komplexität der Grundlagen nicht verständlich erschließt. KW - Trennen KW - Werkstoffe KW - Destillation KW - Absorbtion PY - 2017 DO - https://doi.org/10.1002/maco.201770035 SN - 1521-4176 VL - 68 IS - 3 SP - 2 EP - 2 PB - WILEY-VCH Verlag GmbH & Co. KgaA CY - Weinheim AN - OPUS4-43696 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wetzel, Annica T1 - The Interplay of Anodic Passivation and Oxygen Evolution of Medium Entropy Alloys in Aqueous NaCl Electrolytes at Different pH N2 - Due to their favorable mechanical and anti-corrosion properties, medium entropy alloys (MEA) are of high academic and industrial interest as novel materials for engineering and catalytic applications. Previous studies on general corrosion behavior indicate high current densities at high anodic potentials for MEAs. Further investigations of the underlying transpassive dissolution and local corrosion behavior remain scarce. To understand the passivation behavior of MEAs CrCoNi and FeCrNi at high anodic potentials, the mechanisms of transpassive dissolution and the oxygen evolution reaction were investigated in this project. Scanning electrochemical microscopy (SECM) was applied in the interrogative mode for the detection of evolving metal species and oxygen. By means of ICP-MS analysis, dissolved metal species were quantified to provide a fundamental understanding on the transpassive dissolution. As the oxygen evolution reaction (OER) may contribute a large percentile to the observed current at high anodic potentials, SECM measurements were employed to analyze the onset of the OER. Potentiodynamic, potentiostatic and chronoamperometric techniques as well as different electrolytes were used to induce precisely controlled corrosion loads during the SECM experiments and for the ICP-MS analysis. Macroscopic corrosion properties of the alloys, electrical and chemical properties of the passive films were studied by means of potentiodynamic polarization, electrochemical impedance spectroscopy (EIS) and X-Ray Photoelectron Spectroscopy (XPS), respectively. Finally, the analysis of the corrosion morphology and the potential of the surface before, during and after passivity breakdown was carried out by means of in-situ atomic force microscopy (AFM) and scanning Kelvin probe force microscopy (SKPFM). The presentation will summarize our results on the interplay of anodic passivation and oxygen evolution of MEAs in aqueous NaCl electrolytes. T2 - MRS Spring 2023 CY - San Francisco, California, USA DA - 10.04.2023 KW - Chemically Complex Materials KW - CCMat KW - Corrosion PY - 2023 AN - OPUS4-59405 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Özcan Sandikcioglu, Özlem T1 - Changes in passive film chemistry of stainless steels in the presence of iron reducing bacteria N2 - Summary of the results obtained at DELTA-Beamline 8 in 2018. T2 - DELTA User Treffen CY - Dortmund, Germany DA - 28.11.2018 KW - MIC KW - Corrosion KW - XANES PY - 2018 AN - OPUS4-50312 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wetzel, Annica T1 - Local corrosion properties of high/medium entropy alloys in aqueous environments N2 - High and medium entropy alloys gained increasing academic and industrial interest as novel materials for engineering applications. This project is aiming to clarify and compare the general and local corrosion properties of high entropy alloy CrMnFeCoNi and medium entropy alloy CrCoNi in different aqueous environments. The focus lies on the local corrosion processes that result either from microstructural imperfections (inclusions, defects at grain boundaries etc.) in the base material or processing related changes in the microstructure and/or local composition. The corrosion behavior of the alloys was monitored via potentiodynamic polarization experiments and the local corrosion characteristics were further investigated by means of scanning electrochemical microscopy (SECM). Their passivation behavior was analyzed in three different electrolyte systems (NaCl, H2SO4 and NaClO4; c = 0.1M). The characterization of the surface morphology and composition of the passive film was performed by means of atomic force microscopy (AFM), scanning electron microscopy coupled with energy dispersive X-Ray spectroscopy (SEM/EDX) and X-Ray photoelectron spectroscopy (XPS), respectively. Considering long term corrosion effects, electrochemical work was supported with immersion tests and the analysis of corrosion products by SEM/EDX and XPS depth-profiling. Our results indicate that the medium entropy alloy CrCoNi has a significantly higher corrosion resistance in comparison to the high entropy alloy CrMnFeCoNi. The presentation will summarize some of our results on the mechanistical aspects of the observed high corrosion resistance. T2 - EUROCORR 2020 CY - Online meeting DA - 07.09.2020 KW - High Entropy Alloys KW - Corrosion KW - Medium Entropy Alloys KW - Atomic Forc Microscopy KW - Scanning Kelvin Probe Force Microscopy KW - Potentiodynamic Polarization PY - 2020 AN - OPUS4-53787 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wetzel, Annica T1 - Corrosion Properties and Protective Oxide Film Characteristics of CrMnFeCoNi High Entropy Alloy and CrCoNi Medium Entropy Alloy N2 - High and medium entropy alloys gained increasing academic and industrial interest as novel materials for engineering applications. This project is aiming to clarify and compare the general and local corrosion properties of high entropy alloy CrMnFeCoNi and medium entropy alloy CrCoNi in different aqueous environments. The focus lies on the local corrosion processes that result either from microstructural imperfections (inclusions, defects at grain boundaries etc.) in the base material or processing related changes in the microstructure and/or local composition. The corrosion behavior of the alloys was monitored via potentiodynamic polarization experiments and the local corrosion characteristics were further investigated by means of scanning electrochemical microscopy (SECM). Their passivation behavior was analyzed in three different electrolyte systems (NaCl, H2SO4 and NaClO4; c = 0.1M). The characterization of the surface morphology and composition of the passive film was performed by means of atomic force microscopy (AFM), scanning electron microscopy coupled with energy dispersive X-Ray spectroscopy (SEM/EDX) and X-Ray photoelectron spectroscopy (XPS), respectively. Considering long term corrosion effects, electrochemical work was supported with immersion tests and the analysis of corrosion products by SEM/EDX and XPS depth-profiling. Our results indicate that the medium entropy alloy CrCoNi has a significantly higher corrosion resistance due to the higher concentration of Chromium in comparison to the high entropy alloy CrMnFeCoNi. The presentation will summarize our results on the mechanistical aspects of the observed high corrosion resistance. T2 - EUROCORR 2021 CY - Online meeting DA - 20.09.2021 KW - High Entropy Alloys KW - Aqueous Corrosion KW - Medium Entropy Alloys KW - Atomic Forc Microscopy KW - Scanning Kelvin Probe Force Microscopy KW - Potentiodynamic Polarization KW - Electrochemical Impedance Spectroscopy KW - ICP-MS PY - 2021 AN - OPUS4-53791 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zutta Villate, J. M. A1 - Hahn, Marc Benjamin T1 - Radioactive gold nanoparticles for cancer treatment N2 - Dose enhancement by gold nanoparticles (AuNP) was shown to increase the biological effectiveness of radiation damage in biomolecules and tissue. Most of the current studies focus on external beam therapy on combination with AuNP. Here we present a Monte-Carlo study (Geant4) to characterise radioactive AuNP. Radioactive 198 Au emits beta and gamma rays and is considered for applications with solid tumours. To effectively apply 198 AuNP their energy deposit characteristics have to be determined in terms of intrinsic and extrinsic properties e.g. AuNP diameter, AuNP density, and their clustering behaviour. After each decay process, the energy deposit, inelastic scattering events, kinetic energy spectrum of secondary particles within the AuNP themselves and in a spherical target volume of water up to 1 μm radius were determined. Simulations were performed for AuNP radii ranging from 2.5 nm to 20 nm radius, different cluster sizes and densities. The results show an increase of the energy deposit in the vicinity of the AuNP up to 150 nm. This effect nearly vanishes for distances up to one micron. For the case of AuNP clusters and the same activity, the enhancement of the energy deposit increases with the relative gold mass percentage and therefore can be adjusted by changing AuNP radius or clustering behaviour. KW - Gold KW - Nanoparticle KW - Cancer KW - Monte-Carlo KW - Simulation KW - Cluster PY - 2019 DO - https://doi.org/10.1140/epjd/e2019-90707-x SN - 1434-6060 SN - 1434-6079 VL - 73 IS - 95 SP - 1 EP - 7 PB - Springer CY - Berlin AN - OPUS4-47964 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waniek, Tassilo A1 - Zarinwall, A. T1 - Mechanical coupling of matrix and nanoparticles depending on particle surface modification N2 - Boehmite nanoparticles has been successfully functionalized with APTES. After APTES functionalization further modification with tailored molecules e.g. via carboxylic acids is possible. The tailored surface functionalization is strongly enhanced by improved coupling protocols. Arbitrary variation of the functionalization degree is possible. Thereby the temperature stable APTES functionalization enables a wide range of functional groups. By TGA-MS analysis strong evidence for the bonding situation of the APTES on the boehmite surface has been found. Additionally first experiments has been performed to predict the polymer-particle compatibility enhancement via reverse wetting angle measurements with AFM. T2 - Workshop Acting Principles of Nano-Scaled Matrix Additives for Composite Structures CY - BAM, Berlin, Germany DA - 11.10.2019 KW - Surface modification KW - Nanocomposites KW - Boehmite KW - Silane KW - Thermogravimetry KW - Mass spectrometry PY - 2019 AN - OPUS4-49435 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fortini, Renata T1 - Development of a method for measuring the flexural rigidity of nanofibres N2 - Toxicological studies have shown that some types of carbon nanotubes may provoke asbestos-like effects including chronic inflammation and lung cancer. Inhaled carbon nanotubes may reach the deep lung tissue. Alveolar macrophages are responsible to remove such foreign objects from the alveoli in a process called phagocytosis. If a macrophage fails to uptake a nanotube completely, cell lesions may give rise to inflammation. It is currently assumed that short, flexible and long as well as granularly agglomerated (tangled) nanofibres are clearable by macrophages, whereas biodurable long and rigid nanotubes may persist in lung tissue. The flexural rigidity of nanofibres is therefore believed to be an important material property that governs fibre toxicity and needs to be investigated. The present work aims at determining the rigidity of nanofibres by detecting their resonance frequencies using a Dynamic Scanning Electron Microscope (DySEM) setup. By depositing and fixing a nanofibre to an oscillating support, it can be excited to vibrations and treated as a cantilevered beam. This way, its elastic modulus can be determined via Euler-Bernoulli’s beam theory. Multi-walled carbon nanotubes (MWCNTs) were deposited on high frequency piezoelectric quartz crystals mounted on a scanning electron microscope (SEM) holder. When introduced into the SEM chamber and connected to a frequency-sweeping waveform generator, the quartz crystal actuates the deposited fibre. A lock-in amplified processes the secondary electron detector signal resulting from the electron beam modulated by the vibrating nanofibre. Whenever a fibre resonance is detected, the SEM image of the fibre is stored to identify the fibre oscillation mode. The found resonance frequencies and modes allow determining the elastic modulus accordingly. Since the frequency spacing of resonances is predicted by Euler-Bernoulli, the mode number can be identified and elastic modulus values be averaged. A significant number of individual MWCNTs were classified according to their level of rigidity. The applicability and reliability of the method will be discussed. T2 - Microscopy Conference CY - Berlin, Germany DA - 01.09.2019 KW - Carbon nanotubes KW - Rigidity KW - Resonance frequency KW - Nanofibers KW - Bending modulus PY - 2019 AN - OPUS4-49198 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Crasselt, Claudia A1 - Schmidt, Wolfram A1 - Sturm, Heinz T1 - Influence of rheology modifying admixtures on early hydration of cementitious suspensions N2 - The presence of polycarboxylate ether (PCE) based superplasticizers (SPs) has enormous influence on the early hydration of cement. C3A as the most reactive phase of Portland cement plays a significant role in early hydration reactions and affects the rheological performance. Therefore, this paper presents experimental results about the influence of delayed addition of PCEs on the Hydration of cement and C3A-gypsum pastes investigated by isothermal heat flow calorimetry. Complementary in-situ XRD was carried out on C3A pastes to analyze hydration and phase changes related to the addition of PCE. Cement pastes with a delayed addition of PCE showed less Retardation compared to simultaneous addition. The alteration caused by PCE is much more pronounced for C3A-gypsum mixes. With a delayed addition of SP, the hydration of C3A is less retarded or even accelerated. It is obvious that there is less retardation the later the addition of SP. Furthermore, the PCE alter the hydration of C3A when added delayed and exhibit changes in kinetics and hydration rates. XRD results showed that more C3A is dissolved in the presence of PCE. Also, the gypsum depletion occurs earlier in the presence of PCE and even faster with delayed addition. Without PCE AFm starts to form just after the gypsum depletion. However, in the presence of PCE AFm already starts to form at the beginning of the hydration. Due to the faster gypsum depletion in the presence of PCE, also the transformation from ettringite into AFm begins earlier, but takes longer as without SP. T2 - 15th International Congress on the Chemistry of Cement CY - Prague, Czech Republic DA - 16.09.2019 KW - Cement KW - C3A KW - Early hydration KW - Polycarboxylate ether (PCE) KW - Delayed addition PY - 2019 SP - 1 EP - 8 AN - OPUS4-49104 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quosdorf, Heike T1 - Digital object identifier for additively manufactured parts based on 3D microstructural information N2 - Additive manufacturing (AM) is rapidly emerging from prototyping to industrial production [1]. Thus, providing AM parts with a tagging feature that allows unambiguous identification, can be crucial for logistics, certification, and anti-counterfeiting purposes. The digital object identifier (DOI) acts like a fingerprint for the product throughout its entire lifecycle. Several methods are already available, which range from encasing a detector [2] to leveraging the stochastic defects of AM parts [3], printing a quick response (QR) code or a set of voids partially filled with loose powder within the part [3]. A new method is using microstructural features of the AM part without altering their properties. This technology transfer project aims to implement this authentication methode as software solution to act as certificate in the Digital Product Passport (DPP) [5]. T2 - MaterialDigital General Assembly 2025 CY - Berlin, Germany DA - 26.11.2025 KW - Authentication KW - Unique identification KW - Open Science KW - Digital fingerprint KW - Material Digital KW - X-ray Computed Tomography KW - Additive manufacturing PY - 2025 AN - OPUS4-65208 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - A Coating System for Corrosion Protection of Carbon Steel as an Alternative for High Alloyed Materials N2 - The screening of coatings shows that the modification by adding individual pigment was not sufficient to protect carbon steel even during a short-term exposure, indicated by the discoloration after only seven days of exposure. Electrochemical tests indicated that the coating cathodically protects carbon steel or slows down the corrosion reaction. A long-term exposure test confirmed that the PANI/SiO2 modified coating successfully protects the carbon steel in the Sibayak artificial geothermal water at 150 °C for 6 months. T2 - European Geothermal Congress CY - Berlin, Germany DA - 17.10.22 KW - Corrosion KW - Geothermal KW - Coatings KW - Polyaniniline KW - Silicate PY - 2022 AN - OPUS4-56084 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Beck, Joana T1 - Review: Fitz's Atlas™of coating surveys N2 - Fitz's Atlas of coating surveys is designed as loose‐leave binder with a resistant cover that not only provides the possibility of updating the Atlas easily but also makes it practicable for on‐site use. This binder is well structured by sheet dividers with tabs for each of the 16 chapters. All in all, this atlas supports the surveyor by giving practicable hints and advice, lists and pictures to prepare and conduct investigations and write surveys. KW - Coating KW - Survey KW - Protection PY - 2019 DO - https://doi.org/10.1002/maco.201970084 SN - 1521-4176 SN - 0947-5117 VL - 70 IS - 8 SP - 1508 PB - Wiley VCH-Verlag CY - Weinheim AN - OPUS4-48720 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Review: Electrochemical Energy Storage ‐ Physics and Chemistry of Batteries N2 - Currently, storage of electric energy is becoming more and more interesting in terms of applicability and efficiency. One way is the electrochemical storage by already well‐developed battery‐systems. This textbook provides an introduction into physical and chemical processes necessary for battery application. This book fulfills its intension to serve graduate students of electrical engineering as an introduction into the field of batteries. Even students and interested readers of other faculties might find an introduction in physical and chemical background of batteries. KW - Batteries PY - 2020 DO - https://doi.org/10.1002/maco.202070124 SN - 1521-4176 SN - 0947-5117 VL - 71 IS - 12 SP - 2084 EP - 2085 PB - WILEY‐VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-51780 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bäßler, Ralph T1 - Review: Science, Technology and Applications of Metals in Additive Manufacturing N2 - Often 3D‐printing and additive manufacturing are mentioned as the 3rd industrial revolution. In this conjunction this book provides a brief overview on additively manufactured metal pieces. This book fulfills its intension to serve as an educational guide, providing a holistic picture encompassing science, technology and applications for the real‐life use of Metal Additive Manufacturing. KW - Additive manufacturing KW - Corrosion KW - Material properties PY - 2020 DO - https://doi.org/10.1002/maco.202070114 SN - 1521-4176 SN - 0947-5117 VL - 71 IS - 11 SP - 1929 EP - 1930 PB - WILEY‐VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-51514 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - DGMK-Projekt 780: Entwicklung einer Prüfmethode zur Bewertung der Materialbeständigkeit von Bauteilen in Mitteldestillatanwendungen N2 - Für Bauteile (Komponenten) von Versorgungsanlagen für flüssige Brenn- und Kraftstoffe muss die Beständigkeit der metallenen Werkstoffe und Polymere nachgewiesen werden. Im Anwendungsfall von Heizöl mit 20 % biogenen Anteilen in Form von Rapsölfettsäuremethylester (FAME, Biodiesel) ist es für eine konservative Beurteilung des Korrosionssystems Werkstoff/Medium/Umgebung wichtig, die Alterungseffekte des Mediums einzubeziehen. Entwicklung eines Prüfverfahrens für die Untersuchung der Beständigkeit von metallenen Werkstoffen und Polymeren in Heizöl und Heizöl-FAME-Blends, das für eine Vorauswahl der Werkstoffe und zum Nachweis der Beständigkeit im Hinblick auf die bauaufsichtlichen Zulassungsverfahren geeignet ist. Ein Schwerpunkt wird bei den metallenen Werkstoffen auf der Erprobung von Messmethoden liegen, mit denen sich in kurzer Versuchszeit ein Korrosionsangriff detektieren lässt. Die untersuchten Werkstoffe Aluminium, Stahl 1.0037, 1.4301, Kupfer, Messing (CuZn40Pb) und Zink (ZP0410) sind in B0, B20, B100 und in 6 Jahre altem B100 beständig. Auch in einem Jahr alten B20 und in einem Jahr alten B100 sind die Werkstoffe beständig. Bei Kupfer blieb die Korrosionsrate in der Flüssigphase sowohl in B20 (0 μ m/ a) als auch in B100 (4 μ m/ a) nach einem Jahr unverändert. Für das 6 Jahre alte B100 stieg die Korrosionsrate des Kupfers an (16 μ m/a). Im Gegensatz dazu sank bei Messing die Korrosionsrate in der Flüssigphase mit dem Alter des Brennstoffs, nach einem Jahr für B20 von 4 μ m/ a auf 1 μ m/a und für B100 von 36 μ m/ a auf 6 μ m/ a, im 6 Jahre alten B100 lag die Korrosionsrate des Messings bei 0 μ m/ a. In 8 Jahre altem B10 trat bei Zink in der Flüssigphase Flächenkorrosion auf, es ist in dem Medium demnach nicht beständig. Messing zeigte örtliche Korrosion in der Gasphase, es ist folglich unbeständig und für den Einsatz in stark gealterten B10 nicht geeignet. Aluminium, 1.0037, 1.4301 und Kupfer sind in dem 8 Jahre alten B10 beständig. Die Änderung der Zugfestigkeit und der Reißdehnung von ACM, HNBR und FKM in Heizöl, B20 und gealterten B10 beträgt < 15 %. Diese Werkstoffe sind in Heizöl, B20 und in gealterten B10 unter Berücksichtigung des von der BAM zur Beurteilung der Beständigkeit festgelegten Grenzwertes von 15 % bei 40 °C als beständig zu bewerten. PUR ist bei 40 °C nicht beständig in B20 und in gealtertem B10. Bei 70 °C ist HNBR nicht in B20 beständig aufgrund der Verringerung der Zugfestigkeit (40 %) und der Reißdehnung (50 %). FKM ist bei 70 °C in Heizöl und in B20 beständig. T2 - Sitzung AK Prüfstellen CY - Berlin, Germany DA - 18.09.2019 KW - Heizöl mit 20% Biodiesel (B20) KW - Beständigkeit KW - Metallene Werkstoffe KW - Polymere Werkstoffe KW - Zugeigenschaften KW - Shore-Härte PY - 2019 AN - OPUS4-50188 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wetzel, Annica T1 - Corrosion Properties and Protective Oxide Film Characteristics of CrMnFeCoNi High Entropy Alloy and CrCoNi Medium Entropy Alloy N2 - High and medium entropy alloys gained increasing academic and industrial interest as novel materials for engineering applications. This project is aiming to clarify and compare the general and local corrosion properties of high entropy alloy CrMnFeCoNi and medium entropy alloy CrCoNi in different aqueous environments. The focus lies on the local corrosion processes that result either from microstructural imperfections (inclusions, defects at grain boundaries etc.) in the base material or processing related changes in the microstructure and/or local composition. The corrosion behavior of the alloys was monitored via potentiodynamic polarization experiments and the local corrosion characteristics were further investigated by means of scanning electrochemical microscopy (SECM). Their passivation behavior was analyzed in three different electrolyte systems (NaCl, H2SO4 and NaClO4; c = 0.1M). The characterization of the surface morphology and composition of the passive film was performed by means of atomic force microscopy (AFM), scanning electron microscopy coupled with energy dispersive X-Ray spectroscopy (SEM/EDX) and X-Ray photoelectron spectroscopy (XPS), respectively. Considering long term corrosion effects, electrochemical work was supported with immersion tests and the analysis of corrosion products by SEM/EDX and XPS depth-profiling. Our results indicate that the medium entropy alloy CrCoNi has a significantly higher corrosion resistance due to the higher concentration of Chromium in comparison to the high entropy alloy CrMnFeCoNi. The presentation will summarize our results on the mechanistical aspects of the observed high corrosion resistance. T2 - EuroMat 2021 CY - Online meeting DA - 12.09.21 KW - High Entropy Alloys KW - Aqueous Corrosion KW - Medium Entropy Alloys KW - Atomic Forc Microscopy KW - Scanning Kelvin Probe Force Microscopy KW - Potentiodynamic Polarization KW - Electrochemical Impedance Spectroscopy KW - ICP-MS PY - 2021 AN - OPUS4-53790 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Witt, Julia T1 - Multilayer thin coatings for corrosion protection of AA2024-T3 aluminium alloy N2 - The performance of adhesively joined hybrid components relies strongly on the stability of the adhesive-material interface. With the increasing utilization of multi-material structures in the automotive and aerospace industry, it is of great scientific and technical interest to understand the processes leading to adhesive failure and to develop novel strategies to increase corrosion and delamination resistance of adhesive joints. The aim of this study is to develop thin epoxy based films and their carbon nanofiller loaded composites on aluminium alloy AA2024-T3 and to investigate their interfacial stability under corrosive and coupled corrosive-mechanical load. Spin coating was used for the layer-by-layer deposition of poly[(o-cresyl glycidyl ether)-co-formaldehyde] and poly-(ethylenimine) bi-layers. Carbon nanofillers are introduced either by mixing into the coating components or in between individual layers. Cyclic voltammetry (CV) and electrochemical impedance spectroscopy (EIS) analysis was performed to investigate the porosity and water uptake of the model films, respectively. Atomic force microscopy (AFM) results indicated a very homogeneous and dense film with low surface roughness. The bi-layer thickness ranged between 30 to 40 nm. Electrochemical measurements show a higher corrosion resistance with the increase of the bi-layer number. The main novelty of this contribution is the in-situ AFM investigations under coupled corrosive-mechanical load. For this purpose, a tensile module capable of uniaxial stretching and compression with up to 5 kN force was integrated into the AFM stage. Stretching experiments were performed to investigate the mechanical properties and adhesion of the films, as well as structural changes of the film morphology during uniaxial deformation. The contribution will provide detailed information on the new AFM setup and summarize our results on the stability of model epoxy and nanocomposite films on AA2024-T3. T2 - EURADH 2018 CY - Lisbon, Portugal DA - 05.09.2018 KW - Electrochemical Empedance Spectroscopy (EIS) KW - Scanning Kelvin Probe Force Microscopy (SKPFM) KW - Corrosion KW - Delamination KW - Aluminium KW - Epoxide PY - 2018 AN - OPUS4-46513 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Evaluation of Corrosion Resistance of Metallic Materials in Geothermal Applications N2 - Evaluation of corrosion resistance of metallic materials is essential to assure safe and reliable operation of geothermal sites. One need to be aware that corrosion is not a material's but a system property, determined by medium, material and construction aspects. Various corrosion types have to be evaluated. Conditions in laboratory shall reflect on-site reality. Depending on brine composition and temperature suitability of metallic materials can be ranked. Most important outcome of the research is that highly saline geothermal brines require high alloyed materials, for safe long-term operation. T2 - Geothermal Essentials - Moving Geothermal Forward in Canada: Scaling and Corrosion (Surface Facilities) CY - Online Webinar DA - 16.03.2022 KW - Corrosion KW - Geothermal KW - Steel PY - 2022 AN - OPUS4-54482 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Rezension: Materialkunde der Nichteisenmetalle und ‐legierungen N2 - Die Werkstoffklasse der Nichteisenmetalle gewinnt wegen ihrer unzähligen Anwendungsmöglichkeiten nicht nur im Maschinen‐ und Anlagenbau eine immer größere technische und wirtschaftliche Bedeutung, sodass es unabdingbar ist, insbesondere Studierenden der Material‐ und Werkstoffwissenschaften und des Maschinenbaus, den aktuellen Wissensstand auf diesem Gebiet zu vermitteln. Mit dieser Neuerscheinung veröffentlicht der Wiley‐VCH‐Verlag ein solches Lehrbuch. Kompakt und übersichtlich machen die beiden Autoren den Leser in 10 Kapiteln auf verständliche Art mit dieser Thematik vertraut. Dabei kommt ihnen ihre durch langjährige Lehrtätigkeit erworbene didaktische Erfahrung sehr zugute. Alles in allem bietet dieses Lehrbuch durch seinen von den Natur‐, über Material‐ zu Ingenieurwissenschaften weitgespannten Bogen einen interessanten und übersichtlichen Einstieg in die Welt der am häufigsten verwendeten Nichteisenmetalle, wobei es keinen Anspruch auf Vollständigkeit erhebt. KW - Werkstoffprüfung KW - Legierung KW - Korrosion PY - 2020 DO - https://doi.org/10.1002/maco.202070086 SN - 1521-4176 VL - 71 IS - 8 SP - 4 PB - Wiley‐VCH CY - Weinheim AN - OPUS4-51073 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Munasir, A1 - Triwikantoro, A1 - Zainuri, M. A1 - Bäßler, Ralph A1 - Darminto, T1 - Corrosion Polarization Behavior of Al-SiO2 Composites in 1M NaCl and Related Microstructural Analysis N2 - The composites combining aluminum and silica nanoparticles with the addition of tetramethylammonium hydroxide (Al-SiO2(T)) and butanol (Al-SiO2(B)) as mixing media have been successfully fabricated. Corrosion behavior of Al-SiO2 composites before and after exposure in 1M NaCl solution was examined using potentiodynamic polarization (Tafel curve analysis). The study was also equipped with scanning electron microscopy (SEM), energy dispersive X-ray (EDX), and X-ray diffraction (XRD) investigations. Before exposure, Al-SiO2(T) exhibited the best corrosion resistance. Performance improvement was indicated by Al-SiO2(B) up to 10 times better than Al-SiO2(T) after exposure. The increased SiO2 content did not significantly enhance the corrosion resistance of the composites. The Al-SiO2 composites with 5% SiO2 content showed very high corrosion resistance (as the optimum composition). Furthermore, pitting corrosion was observed in the Al-SiO2 composites, indicated by the formation of corrosion products at grain boundaries. The product was affected by the presence of SiO2 in the Al matrix and the NaCl environment at 90 °C (approach to synthetic geothermal media: Na+, Cl, H+, OH-). Our study revealed the presence of γ-Al2O3, γ-Al(OH)3, and Al(OH)2Cl as the dominant corrosion products. KW - Al-Composite KW - Corrosion KW - Corrosion rate KW - SiO2 Nanoparticle KW - Tafel Plot PY - 2019 DO - https://doi.org/10.5829/ije.2019.32.07a.11 SN - 1025-2495 SN - 1735-9244 VL - 7 IS - 32 SP - 982 EP - 990 PB - Materials and Energy Research Center AN - OPUS4-48742 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Orlov, N. K. T1 - Sintering of sodium and potassium tcp based ceramic for bone grafting application N2 - Biomaterials for bone replacement and grafting should possess sufficient strength, be bioresorbable and demonstrate osteoconductive and osteoinductive properties. However, resorption of modern materials for bone grafting (hydroxyapatite (HA) and tricalcium phosphate (TCP)) is reported, in some cases, to be not enough, this is why the search for more soluble compounds compared to HA and TCP looks very perspective. A possible way to increase ceramics solubility leads to partial substitution of Ca2+ -ions in Ca3(PO4)2 by alkali cations, like Na+ or/and K+. Improvement of solubility stems from decreasing lattice energy of a substituted phase, as well as the increase in hydration energy of the ions releasing from the phase to ambient solution. From this viewpoint, bioceramics based on compositions from Ca3(PO4)2 - CaKPO4 - CaNaPO4 ternary system seems to be prospective for bone replacement and grafting in the sense of resorption properties. At the same time, one should bear in mind that solubility level (resorbability) is governed not only by reduction of lattice energy but also by microstructure features. Grain sizes and porosity contribute much to dissolution rate making the study of sintering of the ceramics mentioned above highly important. To control Ca3(PO4)2 - CaKPO4 - CaNaPO4 based ceramic microstructure it is necessary to know possible phase transformations in the system and the way to manage microstructure by sintering schedule or sintering process. In this work, an isothermal section for phase diagram of Ca3(PO4)2 - CaKPO4 - CaNaPO4 ternary system is studied with several techniques. According to the XRD of quenched samples, this phase triangle has four single-phase areas at 1200˚C (Figure 1). It was shown that single-phase CaK0.6Na0.4PO4 cannot be sintered to full-dense ceramics by conventional sintering regardless time-temperature schedule. Two-step sintering technique, beneficial in the case of HA-ceramics, was unsuccessful in all cases of calcium-alkali phosphate compositions. However, field-assisted sintering techniques like, e.g. Spark Plasma Sintering (SPS), can overcome this problem due to significant impact on grain boundary diffusion. In connection with this fact, grains grow much slower retaining sintering process in a pore control regime. In this work CaK0.6Na0.4PO4 low-porous ceramics was also fabricated by FAST-methods of sintering. Moreover, other alternative sintering techniques, such as reaction sintering, may be useful in accelerating ions diffusion but stopping excessive grain growth.Strength properties of ceramics were evaluated by B3B-testing, micro- and nanoindentation techniques. Fracture toughness also becomes higher with potassium content increase, guiding porosity level. Resorption properties of sintered ceramics were studied in different solutions with pH=5 and 7.4. Acknowledgements. The research of sintering processes in calcium phosphate materials were funded by RFBR according to the research project № 18-33-00974. T2 - XVI ECerS Conference 2019 CY - Turin, Italy DA - 16.06.2019 KW - Phase transformations KW - Bioceramics KW - Mixed Ca-K-Na phosphates KW - Na and K rhenanites KW - Phase diagram PY - 2019 AN - OPUS4-49622 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Özcan Sandikcioglu, Özlem T1 - Combined electrochemical techniques for the investigation of corrosion processes N2 - Short presentation of BAM, a summary of the methods available in FB 6.2 and recent results on MIC and high resolution corrosion studies T2 - Institute Seminar: Jerzy Haber Institute of Catalysis and Surface Chemistry CY - Cracow, Poland DA - 07.11.2018 KW - MIC KW - Corrosion KW - Atomic Force Microscopy (AFM) KW - Combined corrosive and mechanical load PY - 2018 AN - OPUS4-50313 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Corrosion Effects on Materials Considered for CC(U)S Applications N2 - Commercially available carbon steels are suitable for compression and pipelines as long as moisture content and impurities are limited. (water 50 to 100 ppmv, SO2 and NO2 ca. 100 ppmv) Corrosion rates increase with increasing water content. (0.2 – 20 mm/a) Condensation of acids and therefore droplet formation is always possible, even at low water contents. A low SO2 content within the CO2-stream might be more important than a low water content. Cr13-steels showed a general susceptibility to shallow pitting and pitting. So, they seem to be not suitable for CCUS applications. Low alloyed steels showed better corrosion behavior (predictable uniform corrosion). For direct contact with saline aquifer fluids only high alloyed steels shall be used. T2 - EFC Webinar CY - Online Meeting (Chongqing, China) DA - 18.05.2022 KW - Corrosion KW - CO2 quality KW - CO2 KW - CCS KW - CCU KW - Pipeline PY - 2022 AN - OPUS4-54854 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Menzel, Friederike T1 - Semi-automated statistical quantification of initial colonization of bacteria on different materials under standardized conditions N2 - The formation of biofilms on different materials provokes high costs in industrial processes, as well as in medical applications. Therefore, the interest in development of new materials with improved surfaces to reduce bacterial colonization rises. In order to evaluate the quality and safety of these new materials, it is highly important to ensure world-wide comparable tests that are relying on statistical evidence. The only way to reach this statistical safety is through a high-throughput Screening under standardized test conditions. We developed a flow through system for cultivation of biofilm-forming bacteria under controlled conditions with a total capacity for testing up to 32 samples in parallel. Quantification of the surface colonization was done by staining the bacterial cells with a fluorescence marker, followed by epifluorescence microscopy. More than 100 images of each sample were automatically taken and the surface coverage was estimated with the free open source software gmic (http://gmic.eu), followed by a precise statistical evaluation. Overview images of all gathered pictures of the whole material coupon were generated to illuminate the colonization characteristics of the selected bacteria on certain materials. With this method, differences in bacterial colonization on different materials can be quantified in a statistically validated manner. The innovative and solid test procedure will support the design of improved materials for medical and industrial applications such as implants, ship hulls, pipelines, heat exchangers, aquaculture equipments, photovoltaic-panels and fundaments of wind power plants. T2 - Vereinigung für Allgemeine und Angewandte Mikrobiologie - Jahrestagung 2016 CY - Jena, Germany DA - 13.03.2016 KW - Biofilm cultivation KW - Image analysis KW - Microscopy PY - 2016 AN - OPUS4-37724 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Elsayed, H. A1 - Zocca, Andrea A1 - Schmidt, J. A1 - Günster, Jens A1 - Colombo, P. A1 - Bernardo, E. T1 - Bioactive glass-ceramic scaffolds by additive manufacturing and sinter-crystallization of fi ne glass powders N2 - Wollastonite (CaSiO 3 ) – diopside (CaMgSi 2 O 6 ) glass-ceramic scaffolds have been successfully fabricated using two different additive manufacturing techniques: powder-based 3D printing (3DP) and digital light processing (DLP), coupled with the sinter-crystallization of glass powders with two different compositions. The adopted manufacturing process depended on the balance between viscous flow sintering and crystallization of the glass particles, in turn in fluenced by the powder size and the sensitivity of CaO – MgO – SiO 2 glasses to surface nucleation. 3DP used coarser glass powders and was more appropriate for low temperature firing (800 – 900 °C), leading to samples with limited crystallization. On the contrary, DLP used finer glass powders, leading to highly crystallized glass-ceramic samples. Despite the differences in manufacturing technology and crystallization, all samples featured very good strength-to-density ratios, which bene fit theiruse for bone tissue engineering applications. The bioactivity of 3D-printed glass-ceramics after immersion in simulated body fluid and the similarities, in terms of ionic releases and hydroxyapatite formation with already validated bioactive glass-ceramics, were preliminarily assessed. KW - 3D-Printing KW - Bio Ceramic KW - Additive manufacturing PY - 2018 DO - https://doi.org/10.1557/jmr.2018.120 SN - 2044-5326 SN - 0884-2914 VL - 33 IS - 14 SP - 1960 EP - 1971 PB - Cambridge University Press AN - OPUS4-45718 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chi, Jinchun A1 - Zocca, Andrea A1 - Agea Blanco, Boris A1 - Melcher, J. A1 - Sparenberg, M. A1 - Günster, Jens T1 - 3D Printing of Self-Organizing Structural Elements for Advanced Functional Structures N2 - A shape evolution approach based on the thermally activated self-organization of 3D printed parts into minimal surface area structures is presented. With this strategy, the present communication opposes currently established additive manufacturing strategies aiming to stipulate each individual volumetric element (voxel) of a part. Instead, a 3D structure is roughly defined in a 3D printing process, with all its advantages, and an externally triggered self-organization allows the formation of structural elements with a definition greatly exceeding the volumetric resolution of the printing process. For enabling the self-organization of printed objects by viscous flow of material, functionally graded structures are printed as rigid frame and melting filler. This approach uniquely combines the freedom in design, provided by 3D printing, with the mathematical formulation of minimal surface structures and the knowledge of the physical potentials governing self-organization, to overcome the paradigm which strictly orrelates the geometrical definition of 3D printed parts to the volumetric resolution of the printing process. Moreover, a transient liquid phase allows local programming of functionalities, such as the alignment of functional particles, by means of electric or magnetic fields. KW - Additive Manufacturing KW - Self-Assembly KW - 3D-Printing KW - Polymeric Materials PY - 2018 DO - https://doi.org/10.1002/admt.201800003 SN - 2365-709X VL - 3 IS - 5 SP - 1800003-1 EP - 1800003-7 PB - Wiley-VCH CY - Weinheim AN - OPUS4-45714 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Le, Quynh Hoa T1 - Acid condensation in pipeline transportation of impure CO2 N2 - CCS technology - Carbon Dioxide Capture and Storage, has been recognized as an excellent technology to reach the target of CO2 reduction. However, the safety issue and cost effectiveness currently hinder the future of CCS. Recent studies have shown that even at a very low concentration of impurities (less than 100 ppmV of SO2, NO2, O2 and H2O) the droplet formation and condensation of sulfuric and nitric acids in dense phase CO2 are possible and observable [1-3].To reveal the mechanism of droplet corrosion in dense CO2 at high pressure and low temperature, further studies on factors that affect wettability and resulting corrosion behaviors of transport pipeline steels are needed. In this work, carbon steel 1.8977 (L485MB), CrMo-alloyed steel 1.7225 (42CrMo4), martensitic steel 1.4313, and superaustenite steel 1.4562 (alloy 31) were investigated. The wettability was determined by contact angle measurement of sessile drop in CO2 atmosphere, at different pressure and temperature. The corrosion behavior of steels was investigated with standard exposure tests, followed by mass loss determination, surface characterization by scanning electron microscope (SEM) and chemical analysis by Energy Dispersive X-Ray Analysis (EDX). Exposure tests with and without the synthetic CO2 saturated water droplets were performed at both low temperature (278 K) and higher temperatures (288 K and 313 K) at high pressure where CO2 is supercritical or in dense phase. The investigated flue gases were SO2 (70-220 ppmV) and O2 (6700 ppmV) and water (50-200 ppmV). To reveal the effects of surface morphology, carbon steel coupons with different surface roughness were prepared to expose to CO2 stream containing oxidizing/reducing impurities to observe the condensation and the corrosion process that followed. T2 - 2. Jahrestagung der Fachgruppe Chemie und Energie CY - Müllheim (Ruhr), Germany DA - 30.09.2018 KW - CCUS KW - Supercritical/dense phase CO2 KW - Carbon steels KW - Martensitic steel KW - Superaustenite steel KW - Droplet corrosion PY - 2018 AN - OPUS4-46188 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kleinbub, Sherin T1 - The impact of methanogenic Archaea on material, environment and health N2 - Microbiologically influence corrosion (MIC) has become a big concern due the increased usage of different metals by our society. Microorganisms can use metal as an electron donor, causing unpredictable but serious damages. Nowadays it is known that besides sulfate reducing bacteria (SRB), other microorganisms including acetogens, iron oxidizers and methanogens can also induce MIC. Current studies related to methanogen-induced MIC (MI-MIC) mainly focused on environmental isolates from the oil and gas industry (e.g. Methanococcus maripaludis) with industrial materials e.g. iron. However, MI-MIC can occur in many other environments as well, including the oral cavity. Methanobrevibacter oralis is a methanogen isolated from the human oral cavity and was found more frequently in patients suffering from peri-implantitis/periodontitis. Titanium-implants removed from those patients have also showed clear signs of corrosion. The aim of our study is to establish and analyze corrosion potentials of dental metals (e.g. titanium) by oral methanogens. Periodontal pockets samples from patients suffering from periodontitis/peri-implantitis were taken for methanogenic and SRB enrichments. Stainless steel, pure titanium or Ti-6Al-4V alloy was used for corrosion studies. Corrosion rates and methane production were measured using weight-loss method and gas chromatography, respectively. Metal surfaces were visualized with scanning electron microscopy. Microbial communities in the dental pockets of healthy people and patients will be compared using 16S rRNA amplicon sequencing. Overall, this is the first study investigating the susceptibility of different dental implant materials to corrosion using human-related Archaea. The outcomes of this study can be further explored for a variety of clinical applications. T2 - ISME 17th International Symposium on Microbial Ecology CY - Leipzig, Germany DA - 12.08.2018 KW - Methanogens KW - Corrosion KW - Biofilm PY - 2018 AN - OPUS4-45932 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Blaeß, Carsten T1 - Sintering ability of fluoride-containing bioactive glass powder N2 - Sintered bioactive glass scaffolds of defined shape and porosity, e.g. made via additive manufacturing, must provide sufficient bioactivity and sinterability. As higher bioactivity is often linked to high corrosion and crystallization tendency, a certain compromise between sintering ability and bioactivity is therefore required. Groh et al. developed a fluoride-containing bioactive glass (F3), which allows fiber drawing and shows a bioactivity well comparable to that of Bioglass®45S5. To study whether and to what extent the sinterability of F3 glass powder is controlled by particle size, coarse and fine F3 glass powders (300-310µm and 0-32µm) were prepared by crushing, sieving and milling. Sintering, degassing and phase transformation during heating were studied with heating microscopy, vacuum hot extraction (VHE), DTA, XRD, and SEM. For the coarse glass powder, sintering proceeds slowly and is limited by surface crystallization of primary Na2CaSi2O6 crystals. Although the crystallization onset of Na2CaSi2O6 is shifted to lower temperature, full densification is attained for the fine powder. This finding indicate that certain porosity might be tuned via particle size variation. Above 900°C, intensive foaming is evident for the fine powder. VHE studies revealed that carbon species are the main foaming source. T2 - 92. Glastechnische Tagung CY - Bayreuth, Germany DA - 28.05.2018 KW - Sintering KW - Bioactive glass KW - Crystallization PY - 2018 AN - OPUS4-45568 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koerdt, Andrea T1 - Microbial corrosion of iron coupled to methanogenesis by strains from different environments N2 - Microbially influenced corrosion (MIC) of iron is usually attributed to sulfate-reducing microorganisms (SRM) which act upon the metal by the reactiveness of hydrogen sulfide, and by withdrawal of the available electrons (Fe → Fe²⁺ + 2e⁻ ; E° = 0.47 V) in electrical contact through surface attachment. Also methanogenic archaea are supposed to cause MIC. Because they do not produce hydrogen sulfide, withdrawal of electrons may be their main corrosive mechanism; however, mechanistic details and kinetics of the overall process are poorly understood. Precipitation of siderite (4Fe + 5HCO₃⁻ + 5H⁺ → 4FeCO₃ + CH₄ + 3H₂O) can lead to an insulating layer on the metal surface and lower the corrosion rate. Still, the extent of FeCO₃ precipitation may be significantly influenced by environmental conditions such as pH and advective processes. To investigate the corrosive potential of methanogens, we studied strains isolated from marine sediments (Methanococcus maripaludis 14266, 2067, Methanobacterium-affiliated strain IM1), crude oil tanks (Methanococcus maripaludis Mic1c10, KA1) and the oral cavity (Methanobrevibacter oralis) in a closed (batch) culture, and in a sand-packed flow-through cell with pH control and simulation of a fluctuating environment. Results indicate that the rates of iron corrosion due to coupled methanogenesis (up to 0.3 mm/yr) are comparable to that caused by SRM. Surface analyses of the metal showed severe pitting. Such knowledge and deeper understanding also from an electrokinetic point of view may not only provide further models in microbial electrophysiology, but also contribute to mitigation strategies in MIC. T2 - ISME 17th International Symposium on Microbial Ecology CY - Leipzig, Germany DA - 12.08.2018 KW - Corrosion KW - Methanogens KW - Biofilm KW - Flow-System KW - Iron PY - 2018 AN - OPUS4-45735 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Orlov, Nikolai A1 - Milkin, P. A1 - Evdokimov, P A1 - Putlayev, V. A1 - Günster, Jens A1 - Nicolaides, Dagmar T1 - Bioceramics from Ca3(PO4)2 - CaKPO4 - CaNaPO4 system for bone replacement and grafting N2 - Biomaterials for bone replacement and grafting should possess sufficient strength, be bioresorbable and demonstrate osteoconductivity/osteoinductivity. Nowadays, hydroxyapatite (HA) and tricalcium phosphate (TCP) are the most widespread ceramics for bone grafting at the market, however, their resorption is reported, in some cases, to be not enough. This is why the search for more soluble ceramics compared to HA and TCP looks rather viable. A possible way to increase ceramics solubility leads to partial substitution of Ca2+-ions in Ca3(PO4)2 by alkali castions, like Na+ or/and K+. Improvement of solubility stems from decreasing lattice energy of a substituted phase, as well as increase in hydration energy of the ions releasing from the phase to ambient solution. From this viewpoint, bioceramics based on compositions from Ca3(PO4)2 - CaKPO4 - CaNaPO4 ternary system seems to be prospective for bone replacement and grafting in sense of resorption properties. At the same time, one should bear in mind that solubility level (resorbability) is governed not only by reduction of lattice energy, but also by microstructure features. Grain sizes and porosity contribute much to dissolution rate making study of sintering of aforementioned ceramics highly important. T2 - Biomaterials and Novel Technologies for Healthcare, 2nd International Biennial Conference BioMaH CY - Frascati (Rome), Italy DA - 08.10.2018 KW - Bio Ceramics KW - Bioresorbable PY - 2018 AN - OPUS4-46035 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bäßler, Ralph T1 - Korrosionsschutz in Theorie und Praxis N2 - Trotz teilweise nicht exakter Formulierungen und Terminologie bietet dieses Buch der angesprochenen Leserschaft einen umfassenden Einstieg in die Korrosionsthematik. Die am Ende jedes Kapitels aufgeführte Literatur liefert Beispiele zum vertiefenden Studium. Erwähnenswert ist auf jeden Fall die haptisch interessante Einbandgestaltung, die die Neugierde auf dieses Buch fördert. KW - Korrosion KW - Korrosionsschutz KW - Elektrochemie PY - 2018 DO - https://doi.org/10.1002maco.201870035 SN - 1521-4176 VL - 69 IS - 3 SP - 3 PB - WILEY-VCH Verlag GmbH & Co. KgaA CY - Weinheim AN - OPUS4-44925 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - ISO 27913 - Example For Successful Standardization Activities In The Field Of CCUS N2 - Since 2016 ISO Technical Committee (TC) 265 is working on standardization the whole CCS-process chain. Around 30 countries are working together to provide international guidelines. As ISO 27913 was the first standard finished within these activities it is already in the stage of first revision. The objective of ISO 27913 is “to provide specific requirements and recommendations on certain aspects of safe and reliable design, construction and operation of pipelines intended for the large-scale transportation of CO2 that are not already covered in existing pipeline standards such as ISO 13623, ASME B31.8, EN 1594, AS 2885 or other standards. Existing pipeline standards cover many of the issues related to the design and construction of CO2 pipelines; however, there are some CO2 specific issues that are not adequately covered in these standards. The purpose of this document is to cover these issues consistently. Hence, this document is not a standalone standard, but is written to be a supplement to other existing pipeline standards for natural gas or liquids for both onshore and offshore pipelines.” This contribution shall provide information on the content, the current stage of the revision process, encourage to contribute to this standard and make listeners aware to consider the influence of ISO standard on documents currently in draft. T2 - AMPP's Annual Conference + Expo 2024 CY - New Orleans, LA, USA DA - 02.03.2024 KW - Corrosion resistant materials KW - Carbon dioxide KW - Corrosion prevention KW - Standardization KW - CCUS KW - CCS KW - CCU PY - 2024 AN - OPUS4-59736 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kleinbub, Sherin T1 - Investigation of the corrosion potential by oral microorganisms related to periodontitis and peri-implantitis N2 - Since the early 19th century microorganisms were studied on their capabilities of causing microbiologically influenced corrosion (MIC) of metals. The most studied ones are sulfate-reducing bacteria (SRB), but others can corrode metals as well, e.g. acid-producing bacteria or methanogenic archaea (MA). However, these studies were mostly focused on metals related to the petroleum industry but metals for other industries, e.g. dentistry, are also susceptible to corrosion. The inert Titanium (Ti) is often used as an implant material, but it is a base metal. The formation of a passivating oxide layer allows Ti to be corrosion resistant at normal conditions. Nonetheless, scanning electron microscope images on dental implants from patients with acute peri-implantitis showed clear signs of corrosion. Currently, the corrosion mechanism of dental implants is unknown, but many indications suggest that oral microorganisms, including MA (Methanobrevibacter oralis) and SRB (Desulfomicrobium orale), could be involved. To determine if MA or SRB can corrode Ti (pure Ti or Ti-6Al-4V alloy), corrosion rate, methane and sulfide concentrations were analyzed. Electrical potential measurements using in-house developed electrochemical cells indicated a potential change on Ti in the presence of a corrosive MA strain compared to an abiotic control. Microbial composition comparison will be analyzed using samples from dental pockets of 150 infected patients by considering the quality of the implant and 50 healthy people by means of amplicon sequencing. Enrichments and isolation of pure cultures from the dentals samples are also examined for their corrosion behavior. Overall, this is the first study investigating the susceptibility of dental implant material to corrosion using human related MA. T2 - Annual Conference of the Association for General and Applied Microbiology CY - Mainz, Germany DA - 17.03.2019 KW - Methanogens KW - Microbiologically Influrenced Corrosion (MIC) KW - Biofilm PY - 2019 AN - OPUS4-47600 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Beck, Joana T1 - Rezension: Prozessmanagement - Kundennutzen, Produktivität, Agilität N2 - Effizienz und Qualität sind schon immer Antriebsmotoren für die Wirtschaft. Um das heutzutage in einer stetig schneller agierenden Welt zu erreichen, wird konsequentes Prozessmanagement immer wichtiger. Dabei werden Prozesse nicht nur klar und eindeutig beschrieben, sondern auch Kompetenzen, Aufgaben und Verantwortlichkeiten festgelegt, um das Resultat für den Kunden in den Fokus zu rücken und zeitraubende Hierarchiekämpfe zu vermeiden. Der Autor untermalt die gut strukturierten Textpassagen, in denen wichtige Schlagworte fett abgedruckt sind, mit vielen Schaubildern zu Prozessen und übersichtlichen Tabellen. Er gibt dem Leser Werkzeuge in Form von Checklisten sowie Diagnoseplänen und Analyseformularen. Gleichzeitig wird durch beispielhaft ausgefüllte Formulare (Checklisten) der Praxisbezug anhand unterschiedlicher Branchenbereiche wie z.B. Controlling, Produktion, Medizin, etc. hergestellt. Somit liegt hier ein Arbeitsbuch vor für jeden, der gleich losstarten möchte. KW - Prozessmanagement KW - Qualitätsmanagement PY - 2019 DO - https://doi.org/10.1002/maco.201970106 SN - 1521-4176 SN - 0947-5117 VL - 70 IS - 10 SP - 3 EP - 4 PB - Wiley‐VCH CY - Weinheim AN - OPUS4-49303 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Deposition of Brine Components on Materials in Geothermal Conditions T1 - ОСАЖДЕНИЕ КОМПОНЕНТОВ ГЕОТЕРМИЧЕСКИХ ВОД НА МАТЕРИАЛЫ В ГЕОТЕРМАЛЬНЫХ УСЛОВИЯХ N2 - Since geothermal wells are a feasible energy source to replace fossil fuel supply, many technologies have been developed to take advantage of geothermal energy. Nevertheless, service conditions in geothermal facilities are in many cases extreme in terms of corrosion due to the chemical composition of hydrothermal fluids and temperatures. Therefore, materials selection based on preliminary material qualification is essential to guarantee a secure and reliable operation of the facilities. During operation of a geothermal research facility in Groß Schönebeck copper and lead effects have been found downhole. Occurring mechanisms and measures to prevent precipitation or scaling needed to be investigated as well as potential influences of such precipitates on corrosion resistance of metallic materials used for equipment. This contribution deals with the evaluation of the corrosion behavior of carbon steel and corrosion resistant alloys in copper and/or lead containing artificial geothermal water, simulating the conditions in the Northern German Basin. The behavior of these materials in an artificial geothermal water obtained by electrochemical measurements and exposure tests are presented. While carbon steel exhibits precipitation and deposition, higher alloyed material shows different response to such species and a higher resistance in saline geothermal water. Basing on these results the suitability of the investigated corrosion resistant alloy is given for use in such conditions, whereas carbon steel creates difficulties due to its susceptibility to Cu- and Pb-precipitation. N2 - Поскольку геотермальные скважины являются реальным источником энергии для замены поставок ископаемого топлива, было разработано множество технологий для использования преимуществ геотермальной энергии. Тем не менее, условия эксплуатации на геотермальных установках во многих случаях являются экстремальными с точки зрения коррозии из-за химического состава гидротермальных жидкостей и температур. Таким образом, выбор материалов на основе предварительной квалификации имеет важное значение для обеспечения безопасной и надежной работы геотермальных объектов. Во время работы исследовательской установки в Грос Шёнебек (Groß Schönebeck) в скважине было обнаружено воздействие меди и свинца. Необходимо изучить возникшие механизмы и меры для предотвращения депозиции или образования коррозии, а также потенциальное влияние таких осаждений на коррозионную стойкость металлов, используемых для оборудования. Этот доклад посвящен оценке коррозионного поведения углеродистой стали и коррозионно-стойких сплавов в геотермальной воде, содержащей медь и / или свинец, моделирующей условия в Северогерманском бассейне (North German basin). Представлено поведение этих металлических материалов в геотермальной воде, полученной путем электрохимических измерений и испытаний на воздействие. В то время как углеродистая сталь демонстрирует коррозию и отложения, высоколегированный материал демонстрирует более высокую стойкость в соленой геотермальной воде. На основании этих результатов пригодность исследуемого коррозионно-стойкого сплава дана для использования в данных условиях, тогда как углеродистая сталь создает трудности из-за ее восприимчивости к депозиции солей меди и свинца. T2 - ХV International Conference Problems of Corrosion and Corrosion Protection of Materials “CORROSION-2020” CY - Online meeting DA - 15.10.2020 KW - Copper KW - Lead KW - Corrosion KW - Steel KW - Geothermal PY - 2020 UR - http://www.ipm.lviv.ua/corrosion2020/ AN - OPUS4-51438 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Aristia, Gabriela T1 - The Effect of Different Polyaniline Types in Silicon Dioxide Containing Coatings for Carbon Steel Protection in Artificial Geothermal Brines N2 - According to the results of the experiments carried out, the following points can be concluded: 1. Exposure tests showed that specimens with the addition of SiO2 particles and polyaniline particles exhibit better corrosion resistance than specimens with the addition of only polyaniline particles or binder only. 2. Open circuit potential measurements showed that in the beginning of the experiments, both coatings had an open circuit potential 100 mV higher than carbon steel. Within one day of immersion, the potential of carbon steel increased significantly, indicating the formation of oxide layer. After extended exposure the carbon steel potential sat between PS1 (which had higher potential) and PS2 (which had a lower potential) and all three were in the range –600 mV to –500 mV vs Ag/AgCl. 3. Both coatings PS-1 and PS-2 were degraded with increasing exposure time, shown by the decrease of absolute impedance value at low frequency range after 2, 4, and 6 days exposure. 4. Potentiodynamic test was performed after 3 hours and 6 days exposure, and it was shown that the coating in the initial stage exhibited more passive behavior than the specimens exposed for 6 days. T2 - NACE International Corrosion Conference 2019 CY - Nashville, TN, USA DA - 24.03.2019 KW - Geothermal KW - Coating KW - Polyaniline KW - Corrosion PY - 2019 AN - OPUS4-47914 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Influence of brine components on materials performance in geothermal applications N2 - Significant Cu-deposition and ‑precipitation only occurred in combination with carbon steel. High-alloyed materials prevent the disturbing Cu-agglomeration. Pb-deposition and ‑precipitation only occurred in combination with carbon steel. No negative Pb-effect could be observed in combination with high-alloyed steels. High alloyed corrosion resistant alloys are suitable and shall be chosen for future design of the piping system, either in massive or in cladded form, if formation of crevices with non-metallic materials can be excluded! T2 - EUROCORR 2022 CY - Berlin, Germany DA - 28.08.2022 KW - Corrosion KW - Geothermal KW - Copper PY - 2022 AN - OPUS4-55624 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Influence Of Brine Precipitates On Materials Performance In Geothermal Applications N2 - Significant Cu-deposition and precipitation only occurred in combination with carbon steel. High-alloyed materials prevent the disturbing Cu-agglomeration. Pb-deposition and precipitation only occurred in combination with carbon steel. No negative Pb-effect could be observed in combination with high-alloyed steels. High alloyed corrosion resistant alloys are suitable and shall be chosen for future design of the piping system, either in massive or in cladded form, to prevent unwanted interactions with brine components. T2 - AMPP Annual 2023 Conference CY - Denver, CO, USA DA - 19.03.2023 KW - Geothermal KW - Electrochemistry KW - Copper KW - Lead KW - Corrosion PY - 2023 AN - OPUS4-57237 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Integrated Coating System for Corrosion Protection of Carbon Steel in Artificial Geothermal Brine N2 - Corrosive geothermal brines are a major challenge to geothermal power-plants. For cost reasons, plant designers prefer to use carbon and low alloyed steels, which are susceptible to uniform and localized corrosion when exposed to geothermal brines having acidic and saline properties. To solve such problem, coatings or inhibitors would be a protective solution as an alternative to the use of high alloyed materials. This study investigated a coating system consisting of polyaniline/silicon dioxide based on resources locally available in Indonesia. Protection against corrosion of carbon steel was shown by long-term (28 day) exposure and electrochemical tests of coated carbon steels, performed in an artificial acidic and saline geothermal brine, comparable to the conditions encountered at a site in Indonesia. Therefore, an integrated coating system is proposed for corrosion protection, combining the electrochemical functionality of polyaniline and the physical advantages of silica. T2 - AMPP International Corrosion Conference 2022 CY - San Antonio, TX, USA DA - 08.03.2022 KW - Geothermal KW - Corrosion KW - Coating KW - Polyaniline KW - Silicon dioxide PY - 2022 AN - OPUS4-54452 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Challenges for corrosion resistance of metallic materials in geothermal applications N2 - Corrosion aspects for use of metallic materials in geothermal applications are presented and discussed. T2 - Corrosion Workshop beim Geothermie Kongress 2018 CY - Essen, Germany DA - 27.11.2018 KW - Corrosion KW - Geothermal KW - Steel PY - 2018 AN - OPUS4-46744 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Merino, E. A1 - Cere, S. A1 - Özcan Sandikcioglu, Özlem A1 - Dimper, Matthias A1 - Sobrados, I. A1 - Durán, A. A1 - Castro, Y. T1 - Influence of the BF3·O(C2H5)2 on the corrosion resistance of hybrid silica sol-gel coatings deposited on flash-PEO-treated Mg alloy N2 - Achieving highly cross-linked sol-gel coatings to provide effective corrosion protection of Mg alloys remains a challenging task. The aim of this work is to evaluate the effect boron trifluoride diethyl etherate (BF3·O(C2H5)2) as catalyst to epoxy group in a GPTMS/TEOS/SiO2 sol and assesses its effect on the structure and corrosion resistance properties of Flash-PEO coated pre-treated Mg alloy. 29Si MAS NMR and 13C CPMAS-NMR demonstrated that (BF3·O(C2H5)2) efficiently promotes the epoxy polymerization of the GPTMS and the formation of a hybrid silica network. However, the amount of (BF3·O(C2H5)2) should be optimized to minimize the formation of undesirable byproducts such as ethyl ether terminal units. Therefore, GPTMS/TEOS/SiO2 sols containing different amounts of (BF3·O(C2H5)2) were synthesized and deposited onto the Flash-PEO coated Mg alloy, leading to bilayer systems with a total thickness of ⁓8 μm. The corrosion behavior of the bilayer coatings in 3.5 wt% NaCl solution was evaluated by electrochemical impedance spectroscopy (EIS) and Scanning Kelvin probe microscope (SKPFM). The results revealed that the barrier properties of the coatings with enhanced cross-linked structure showed impedance modulus (│Z│f:0.1 Hz) approximately four orders of magnitude higher than the bare magnesium alloy and two orders of magnitude higher than the F-PEO coated sample. A suitable compromise between (BF3·O(C2H5)2) amount and sol-gel film structure is required to obtain a more durable barrier coating capable to extend the protective lifespan of the magnesium alloy. KW - Sol-gel KW - Corrosion KW - AZ31B Mg alloy KW - Chemical structure KW - SKPFM PY - 2026 DO - https://doi.org/10.1016/j.surfcoat.2025.133055 SN - 0257-8972 VL - 522 SP - 1 EP - 13 PB - Elsevier B.V. AN - OPUS4-65416 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph A1 - Sarmiento Klapper, Helmuth A1 - Dimper, Matthias A1 - Keserović, Amela A1 - Sobetzki, Joana A1 - Zimmer, Sebastian T1 - Corrosion behavior of duplex stainless steel S31803 in artificial geothermal waters N2 - Since geothermal wells are a feasible energy source to replace fossil fuel supply, many technologies have been developed to take advantage of geothermal energy. Nevertheless, service conditions in geothermal facilities are due to the chemical composition of hydrothermal fluids and temperatures, in many cases, extreme in terms of corrosion. Therefore, materials selection based on preliminary material qualification is essential to guarantee a secure and reliable operation of the facilities. This contribution deals with the evaluation of the corrosion behavior of duplex steel S31803 (318LN, X2CrNiMoN22-5-3, 1.4462) conducted by electrochemical measurements and exposure tests in artificial geothermal waters simulating the conditions in different locations with geothermal potential in Germany. The duplex steel S31803 shows limited suitability for applications in artificial geothermal waters due to its susceptibility to pitting and crevice corrosion. For low saline geothermal waters it can be considered suitable at moderate temperatures. Slight crevice corrosion susceptibility needs to be considered. Results are being incorporated into a materials catalogue for geothermal applications which shall provide basic information for designers and users of geothermal facilities. T2 - NACE International Corrosion Conference 2016 CY - Vancouver, BC, Canada DA - 6.3.2016 KW - S31803 KW - Crevice corrosion KW - Duplex steel KW - Geothermal energy PY - 2016 SP - 7361-1 EP - 7361-8 PB - NACE International CY - Houston TX, USA AN - OPUS4-36986 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sanchez-Martin, Pedro A1 - Becker, Roland A1 - Toepel, J. A1 - Gorbushina, Anna T1 - An improved test for the evaluation of hydrocarbon degradation capacities of diesel-contaminating microorganisms N2 - The development of a test to evaluate the degradation of semi-volatile fuels as diesel by microorganisms is presented. This method is based on the principles described in the CEC-L-103 Standard procedure that is exclusively meant for testing the biodegradability of non-volatile lubricants. Therefore, significant modifications involve aseptic conditions for testing specific microorganisms and conducting the test in closed vessels avoiding evaporation losses, while fuel quantification using gas chromatography-flame ionization detection (GC-FID) is retained. It is suggested that the modified procedure should enable routine application for semi-volatile hydrocarbon-based fuels. GC-FID provides additionally valuable information on the alteration of fuel component patterns during biodegradation. The procedure was successfully tested using two bacteria (Pseudomonas aeruginosa and Sphingomonas sp.) and two yeasts (Moesziomyces sp. and Candida sp.) isolated from real diesel contamination cases. All tested microorganisms caused a significant degradation of diesel fuel achieving hydrocarbon degradation percentages ranging from 23% to 35%. Specific aspects on the test modification and prospects for further modification regarding targeted investigations in the field of fuel contamination by microorganisms are briefly discussed. KW - Biofouling KW - Bacteria KW - Fungi KW - CEC-L-103 KW - GC-FID KW - Reference organisms PY - 2018 DO - https://doi.org/10.1016/j.ibiod.2018.01.009 SN - 0964-8305 VL - 129 SP - 89 EP - 94 PB - Elsevier AN - OPUS4-44524 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Özcan Sandikcioglu, Özlem T1 - Exploration of Fe-Ni-Cr-X systems using diffusion couples for new alloy chemistries with improved mechanical and corrosion properties N2 - Multi-principal element alloys (MPEAs) are disrupting methodologies in conventional alloy design, characterized by a singular dominant element dictating composition. The traditional optimization of the functional properties of alloys primarily relies on microalloying techniques. The advent of MPEAs has significantly broadened the chemical landscape available for exploration, approaching near-infinite possibilities. Consequently, innovative methodologies are imperative for discovering new alloys that exhibit properties customized for specific applications, simultaneously mitigating dependence on critical minerals. One promising approach for rapid screening of possible alloy chemistries and exploring the hitherto untouched regions of ternary, quaternary or higher order phase diagrams is the use of diffusion couples and multiples. The present study focusses on the exploration of quaternary multi-principle-element alloys (MPEAs) using diffusion multiples. We established diffusion systems by combining an equimolar ternary alloy (FeNiCr) with single diffusing elements Mn, Mo and Ta. Using ThermoCalc® and DICTRA® simulations, we determined suitable parameters (temperature and diffusion time) that would lead to the formation of single-phase alloys and diffusion lengths (>50 μm) that suit the application of high-resolution characterization methods. Microstructural and compositional characterization was performed via scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDX), electron probe microanalyzer (EPMA) and correlated to local mechanical properties evaluated by means of nanoindentation. Selected compositions from the diffusion couples were recast and homogenized to obtain bulk samples for the assessment of high-temperature and aqueous corrosion properties. Our results indicate that the ThermoCalc simulations have a good predictive power for crystallographic phases for Mn and Mo containing MPEAs derived from the diffusion couples. Moreover, our data on FeCrNi-Ta system provides valuable experimental input for respective databases necessary for simulation of phase diagrams. The presentation will summarize our methodology using diffusion couples as an efficient tool for exploring compositional spaces of MPEAs in the search for novel alloy chemistries and the results of our correlative study on the mechanical and corrosion properties of the selected quaternary systems. T2 - EUROCORR 2024 CY - Paris, France DA - 01.09.2024 KW - CCMat KW - Corrosion KW - Diffusion couples KW - Multi-principal element alloys PY - 2024 AN - OPUS4-62634 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Özcan Sandikcioglu, Özlem T1 - Untersuchung lokaler Korrosionsprozesse mittels kombinierter elektrochemischer und mikroskopischer Methoden N2 - Aktuelle Forschungsergebnisse - Korrosionseigenschaften von AA 2024-T3 und AM-316 unter gekoppelter korrosiv/mechanischer Beanspruchung. T2 - MPIE Düsseldorf, Sitzung der GfKORR Arbeitskreise Grundlagen und Simulation und Korrosionsuntersuchung und überwachung CY - Dusseldorf, Germany DA - 20.11.2019 KW - Corrosion KW - Atomic Force Microscopy (AFM) KW - Coupled corrosive/mechanical load PY - 2019 AN - OPUS4-50296 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Aristia, Gabriela T1 - SiO2-haltige organische Beschichtung für geothermische Anwendungen N2 - Geothermieanlage werden teilweise unter extremen Bedingungen mit sehr salzhaltigen Wässern betrieben. Obwohl C-Stahl häufig für die Konstruktion verwendet wird, ist er in einem Hoch-temperatur- und Hochdrucksystem anfällig für gleichmäßige und örtliche Korrosion. Daher soll ein Beschichtungssystem den C-Stahl schützen. Schlussverfolgung Es ist notwendig, die optimale SiO2-Zugabe zur organischen Beschichtung zu untersuchen, damit deren Eigenschaften, wie z.B. Haftfestigkeit, optimale Schichtdicke, und Temperaturbeständigkeit, verbessert werden. Das derzeitige Projekt zielt auf die Zugabe von Polyanilin (PANi) als Wirkstoff zur Verbesserung der Schichteigenschaften für die Erhöhung der Korrosionsbeständigkeit des Systems in stark salzhaltigen Medien bei höheren Temperaturen. T2 - GfKORR Jahrestagung CY - Frankfurt/Main, Germany DA - 07.11.2017 KW - Geothermie KW - Beschichtung KW - Korrosion PY - 2017 AN - OPUS4-43361 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Özcan Sandikcioglu, Özlem T1 - Nanotechnology at BAM N2 - The presentation gives a brief summary of the research activities of BAM in the field of nanotechnology. It was held at INERIS in the frame of a delegation meeting to identify topics for future collaborations. T2 - Kooperationstreffen mit INERIS CY - Verneuil-en-Halatte, France DA - 23.10.2017 KW - Nanotechnology KW - Nano Referenzmaterialien KW - Nanosafety PY - 2017 AN - OPUS4-43408 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Aristia, Gabriela T1 - SiO2-containing organic coatings for geothermal application N2 - Geothermal brine is considered to be an aggressive environment as it contains various dissolved salts. Even though carbon steel is commonly used as a construction material due to its machinability and economical reason, it is susceptible to uniform and localized corrosion in a high temperature and high pressure system. Therefore, a coating system is introduced to protect the carbon steel against corrosion in such environment. -It is necessary to find the optimum composition of SiO2 addition in the organic coatings to enhance the material performance, i.e. coatings adhesion, thickness optimization, thermal resistance. Current project aims at the addition of Polyaniline (PANi) as the active agent to improve the corrosion resistance of materials against a high saline medium at elevated temperatures. T2 - BAM PhD Day CY - Berlin, Germany DA - 21.09.2017 KW - Geothermal KW - Corrosion KW - Coating PY - 2017 AN - OPUS4-43362 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koerdt, Andrea T1 - Methanogenic Archaea N2 - Different environmental samples reveal that methanogenic Archaea are part of a multi-species biofilm on corroding metallic structures. Studies on microbial influenced corrosion (MIC) focus mainly on sulphate reducing Bacteria (SRB), leading to the assumption that they are exclusively responsible for metal corrosion. In fact, methanogenic Archaea are known to be involved in metal corrosion as well (e.g. Methanococcus maripaludis DSM 2067). In some cases SRB and methanogenic Archaea have comparable high corrosion rates. However, the underlying mechanisms causing corrosion are still unknown. The goal of this study is to develop suitable methods for analyzing two environmental isolates (M. maripaludis DSM 2067, M. maripaludis KA1) and two human-related isolates (Methanobrevibacter oralis and Methanobrevibacter smithii) for their ability to deteriorate/transform metals, which are relevant for technical and clinical applications. Moreover, the studies will provide essential information on the interaction mechanisms of human-related Archaea, which are frequently found in peri-implantitis, with dental material such as implants, crowns and bridges leading to their degradation and transformation. T2 - DECHEMA-GfKORR-Fachgruppe CY - Berlin, Germany DA - 04.10.2017 KW - Biofilm KW - Corrosion KW - Methanogens PY - 2017 AN - OPUS4-43025 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Triwikantoro, T1 - The corrosion of PANI/SiO2 composite in synthetic geothermal atmosphere N2 - An extraction of silica from natural sands of Bancar has been conducted by means of alkali fusion route using NaOH and mechanical alloying using planetary ball milling. The PANI/SiO2 Composite system has been coated in steel surfaces using spraying method. This study was designed to obtain PANI/SiO2 as an anti-corrosion coating material. The filler materials in the composite System consist of micro- and nano-SiO2. The structure of synthesized SiO2 be characterized using XRD and TEM. Corrosion of PANI/SiO2 composite has been tested using immersion method in synthetic geothermal atmosphere (Nord Deutsche Becken/NDB solution). The surface morphology after corrosion was observed by using SEM/EDX. XRD-Patterns and TEM show that the size of produced SiO2 is micro and nano. The size and composition of filler have influenced to surface degradation in geothermal atmosphere significantly. The addition of nano-SiO2 in the PANI matrix influenced corrosion resistance better than micro-SiO2 filler qualitatively. The nano-SiO2 has a high potential as an anti-corrosion material in geothermal atmosphere. The product of corrosion is mainly Fe2O3 and the corrosion process is identified as a pitting corrosion. T2 - The 7th Nanoscience and Nanotechnology Symposium CY - Bandung, Indonesia DA - 22.10.2017 KW - Composite KW - PANi/SiO2 KW - Anti-Corrosion PY - 2017 AN - OPUS4-43275 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Günster, Jens T1 - Keramische Prozesstechnik: InTeRview mit Prof. Dr. Jens Günster N2 - Im Rahmen unserer turnusmäßig erscheinenden Rubrik InTeRdisziplinär stellt sich heute Prof. Dr. Jens Günster, Leiter des Fachbereichs "Keramische Prozesstechnik und Biowerkstoffe" bei der Bundesanstalt für Materialforschung und-prüfung, den FRagen der InTeR. KW - Innovationsrecht KW - Technikrecht KW - Additive Fertigung KW - Keramik PY - 2017 SN - 2195-5743 VL - 5 SP - 122 EP - 124 PB - dfv Mediengruppe CY - Frankfurt am Main AN - OPUS4-42015 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wurzler, Nina T1 - Effect of adsorbed organic thin films on electrochemical interaction mechanisms of metal reducing bacteria with steel surfaces N2 - The interface of a metal substrate and a biofilm can differ significantly from the surrounding environment. Metal reducing bacteria (MRB), for instance, are capable of utilizing various metallic compounds as electron acceptors. Besides chromium, uranium and manganese as well as many organic compounds, Fe(III) is converted to the soluble form Fe(II) during the bacterial metabolism. This could lead to a weakening of the protective passivation layer on stainless steel and thereby facilitate microbiologically influenced corrosion (MIC). Even tough the processes of electron transfer are not yet entirely explained, the contribution of flavins and other humic substances as electron shuttles is widely discussed in the literature. Moreover, the adsorption of organic thin films on steel surfaces can lead to surface preconditioning and thus to changes in adhesion behavior of bacteria. The aim of this work is to understand the chemical and electrochemical interaction mechanisms of MRB with steel surfaces by combining electrochemistry and surface-analytical techniques. The investigations primarily focus on the effect of pre-adsorbed thin organic films and self-assembled monolayers (SAMs) on the electron transfer processes between bacteria and steel surfaces. Electrochemical Quartz Crystal Microbalance (eQCM) studies have been performed to investigate the adsorption/desorption kinetics of organic films as well as the formation of biofilms on FeCr electrodes. Furthermore, the evolution of the biofilms on steel surfaces has been analyzed by means of electrochemical impedance spectroscopy (EIS) to support the QCM studies with information on structural changes during different stages of biofilm growth. Electron transfer and corrosion processes have been analyzed by means of square wave voltammetry (SWV) and linear sweep voltammetry (LSV), respectively. The results of electrochemical studies are complemented with microscopic and spectroscopic characterisation of organic adsorbates and analysis of changes in the passive film chemistry and surface morphology. This presentation will summarize our results on the chemical and electrochemical interaction mechanisms of MRB on steel surfaces leading to passive film degradation. The role of flavins in accelerating corrosion processes will be elucidated in detail to provide useful insights from a fundamental aspect for the understanding of the initial stages of microbiologically influenced corrosion in the presence of MRB. T2 - 232nd ECS Meeting CY - National Harbor, MD, USA DA - 01.10.2017 KW - Flavins KW - Metal reducing bacteria (MRB) KW - Microbiologically influenced corrosion (MIC) KW - Corrosion PY - 2017 AN - OPUS4-43463 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Özcan Sandikcioglu, Özlem T1 - Spektroelektrochemische Analyse der Korrosionsprozesse von eisenreduzierenden Mikroorganismen N2 - Der Vortrag ist eine Zusammenfassung der Forschungsaktivitäten im FB 6.2 im Rahmen des Themenfeldprojekts MIC (TF-Material). T2 - DECHEMA/GfKORR-Fachgruppe "Mikrobielle Materialzerstörung und Materialschutz" CY - Berlin, Germany DA - 04.10.2017 KW - Korrosion KW - Mikrobiell induzierte Korrosion (MIC) KW - Lokale Elektrochemie KW - Spektroelektrochemie KW - Oberflächenverstärkte Raman Spektroskopie (SERS) KW - XANES PY - 2017 AN - OPUS4-43462 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Rezension: Werkstoffkunde; Strukturen, Eigenschaften, Prüfung N2 - Der Inhalt und die Gestaltung des Buches werden dem Anspruch als Lehr- und Arbeitsbuch für das Maschinenbaustudium gerecht. KW - Werkstoffe KW - Strukturen KW - Eigenschaften KW - Prüfung PY - 2017 DO - https://doi.org/10.1002maco.201770015 VL - 68 IS - 1 SP - 6 EP - 6 PB - WILEY-VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-43691 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dimper, Matthias A1 - Hampel, Marco T1 - Multielectrode array probes for early detection of corrosion processes N2 - Multielectrodes are arrays of single electrodes arranged in a particular geometry. In our work, all the single electrodes are identical stainless steel X5CrNi18-10 (1.4301) wire electrodes. Using a multielectrode analyser all single electrodes are connected via zero resistance ammeters, simulating a galvanically coupled single electrode surface. The advantage of the multielectrode analyser (MMA) is that the currents flowing between single electrodes can be measured. Thus, real-time maps can be generated indicating where anodic and cathodic areas lie on the surface of the multielectrode and how they behave. The combination of the multielectrode analyser with the scanning electrochemical microscopy (SECM) enables the identification of corrosion sites and the detailed electrochemical analysis. T2 - DECHEMA/GfKORR-Fachgruppe "Mikrobielle Materialzerstörung und Materialschutz" CY - Berlin, Germany DA - 04.10.2017 KW - Scanning electrochemical microscope (SECM) KW - Multielectrode array sensors KW - Corrosion PY - 2017 AN - OPUS4-43461 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Rezension: Russische Stahlsorten N2 - Diese neue Ausgabe erfüllt ihren Zweck, Stahlverbrauchern und Konstrukteuren einen kompakten Überblick vergleichbarere russischer und europäischer Stahlsorten zu liefern. KW - Stahl KW - Norm KW - Werkstoff PY - 2017 DO - https://doi.org/10.1002maco.201770026 SN - 1521-4176 VL - 68 IS - 2 SP - 3 EP - 3 PB - WILEY-VCH Verlag GmbH & Co. KgaA CY - Weinheim AN - OPUS4-43694 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hampel, Marco T1 - A new approach for high-resolution analysis of early-stage corrosion processes N2 - The poster presentation summarizes the recent developments on the combination of scanning electrochemical microscopy with multielectrode arrays for the investigation of local corrosion processes. T2 - GfKORR Jahrestagung 2017 CY - Frankfurt am Main, Germany DA - 07.11.2017 KW - Scanning electrochemical microscope (SECM) KW - Multielectrode array sensors KW - Corrosion PY - 2017 AN - OPUS4-43459 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Book review: Russian steel grades N2 - This new volume fulfills its intension of providing designers and purchasers a compact overview of comparable Russian and European steel grades. KW - Standard KW - Materials KW - Steel PY - 2017 DO - https://doi.org/10.1002maco.201770014 VL - 68 IS - 1 SP - 106 EP - 106 PB - WILEY-VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-43693 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zocca, Andrea T1 - LSD- 3D printing: Powder based Additive Manufacturing, from porcelain to technical ceramics N2 - Powder based Additive Manufacturing (AM) processes are widely used for metallic and polymeric materials, but rarely commercially used for ceramic materials, especially for technical ceramics. This seemingly contradicting observation is explained by the fact that in powder based AM, a dry flowable powder needs to be used. Technical ceramics powders are in fact typically very fine and poorly flowable, which makes them not suitable for AM. The layerwise slurry deposition (LSD) is an innovative process for the deposition of powder layers with a high packing density for powder based AM. In the LSD process, a ceramic slurry is deposited to form thin powder layers, rather than using a dry powder This allows the use of fine powders and achieves high packing density (55-60%) in the layers after drying. When coupled with a printing head or with a laser source, the LSD enables novel AM technologies which are similar to *Denotes Presenter 42nd International Conference & Exposition on Advanced Ceramics & Composites 127 Abstracts the 3D printing or selective laser sintering, but taking advantage of having a highly dense powder bed. The LSD -3D printing, in particular, offers the potential of producing large (> 100 mm) and high quality ceramic parts, with microstructure and properties similar to traditional processing. This presentation will give an overview of the milestones in the development of this technology, with focus on the latest results applied both to silicate and to technical ceramics. T2 - 42nd International Conference & Exposition on Advanced Ceramics and Composites CY - Daytona, FL, USA DA - 21.01.2018 KW - Additive Manufacturing KW - 3D printing KW - Ceramic KW - Alumina KW - Porcelain KW - Silicon Carbide PY - 2018 AN - OPUS4-44017 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zocca, Andrea T1 - Layerwise slurry deposition for Additive Manufacturing: from densely packed powder beds to dense technical ceramics N2 - Several Additive Manufacturing (AM) processes are based on the deposition of a powder to form a powder bed layer-by-layer, which typically has a low packing density (35-50%) and consequently hinders the ability of sintering ceramic parts to full density. The layerwise slurry deposition (LSD) is an innovative process for the deposition of layers in AM. In the LSD, a slurry with no or small organic content is repetitively spread as thin layers on each other by means of a doctor blade. During the deposition, the ceramic particles settle to form thin layers with a high packing density (55-60%). When coupled with a printing head or with a laser, the LSD enables novel AM technologies inspired to the 3D printing or selective laser sintering, but taking advantage of having a highly dense powder-bed. The LSD combined with inkjet binder printing (LSD-print) was applied to a submicron Al2O3 powder to produce samples which had a comparable density to uniaxially pressed samples, both in the green and in the sintered state. T2 - 92nd DKG Annual Meeting & Symposium on High-Performance Ceramics 2017 CY - Berlin, Germany DA - 19.03.2017 KW - Layerwise slurry deposition KW - Ceramic KW - Additive Manufacturing KW - 3D Printing PY - 2017 AN - OPUS4-44169 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Rezension: Fachenglisch für Laborberufe N2 - Abschließend kann diesem Buch attestiert werden, dass es seinem Ansinnen, eine wertvolle Hilfe für alle zu liefern, die im Beruf besser Englisch sprechen wollen, auf eine angenehme Art und Weise gerecht wird. Dabei ist seine Nutzbarkeit nicht nur auf Labormitarbeiter beschränkt. Es ist auch allgemein ein sehr hilfreiches Nachschlagewerk für die alltägliche Anwendung der englischen Sprache. KW - Englisch KW - Labor KW - Chemie PY - 2017 DO - https://doi.org/10.1002/maco.201770045 SN - 1521-4176 VL - 68 IS - 4 SP - 4 EP - 4 PB - WILEY-VCH Verlag GmbH & Co. KgaA CY - Weinheim AN - OPUS4-43698 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Book review: Materials science and engineering N2 - This book provides some original, theoretical and experimental results in form of research reports or lecture notes, whereas the connection between each chapter and the order of arrangement are, at least for the reviewer, unclear. KW - Physicochemistry KW - Properties KW - Treatment PY - 2017 DO - https://doi.org/10.1002maco.201770034 SN - 1521-4176 VL - 68 IS - 3 SP - 377 EP - 377 PB - WILEY-VCH Verlag GmbH & Co. KgaA CY - Weinheim AN - OPUS4-43695 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Book review: Corrosion control through organic coatings N2 - Finally it can be summarized that this book fulfills its intention of providing theoretical background and examples for practical applications of coatings used for corrosion protection. It can be recommended to those being interested in coatings, serving as an overview on aspects which needs to be considered when working with such systems. KW - Coating KW - Corrosion KW - Pipeline PY - 2017 DO - https://doi.org/10.1002/maco.201770094 SN - 1521-4176 VL - 68 IS - 9 SP - 1014 EP - 1014 PB - WILEY-VCH Verlag GmbH & Co. KgaA CY - Weinheim AN - OPUS4-43706 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Book review: Challenges in corrosion N2 - Finally it can be concluded that this book fulfills its aim of being an attempt to present the subject of corrosion in a simple form. It introduces students into the world of corrosion making them familiar with general knowledge and certain kinds of approaches of assessing corrosion. KW - Corrosion KW - Material KW - Cost PY - 2017 DO - https://doi.org/10.1002/maco.201770044 SN - 1521-4176 VL - 68 IS - 4 SP - 484 EP - 484 PB - WILEY-VCH Verlag GmbH & Co. KgaA CY - Weinheim AN - OPUS4-43697 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Rezension: Werkstoff-Datenblätter Kupfer N2 - Letztendlich erfüllt auch diese Ausgabe ihren Anspruch, allen Verarbeitern und Recyclern, Prüfern und Einkäufern von Cu-Werkstoffen in Bau, E-Technik, Haustechnik und Elektronik die jeweilige Werkstoffauswahl unter aktuellen technischen und normativen Aspekten zu erleichtern. So haben sie mit den übersichtlich aufbereiteten Daten im Arbeitsalltag eine zuverlässige Entscheidungshilfe für die Anwendung und den Einsatz verschiedener Kupfer-Legierungen. Es sollte daher in deren Bücherschrank nicht fehlen. KW - Kupfer KW - Normen KW - Legierung KW - DIN PY - 2017 DO - https://doi.org/10.1002/maco.201770085 SN - 1521-4176 VL - 68 IS - 8 SP - 3 EP - 3 PB - WILEY-VCH Verlag GmbH & Co. KgaA CY - Weinheim AN - OPUS4-43705 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Book review: Materials Data Sheets Copper N2 - Finally, this book fulfills its intension of facilitating the materials selection regarding current technical and normative aspects for all users, recyclers, test personnel and byers of Cu-materials in all kinds of applications. The well-structured data provide a reliable help for making decisions when applying or using Cu-alloys within the daily business. It shall not be missed in their book-shelfs. KW - Copper KW - Standard KW - Properties PY - 2017 DO - https://doi.org/10.1002/maco.201770074 SN - 1521-4176 VL - 68 IS - 7 SP - 801 EP - 801 PB - WILEY-VCH Verlag GmbH & Co. KgaA CY - Weinheim AN - OPUS4-43699 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lee, Jun-Seob A1 - Bäßler, Ralph T1 - Aging of passive film on UNS N08031 in a Green-Death solution N2 - Aging of passive film formed on UNS N08031 was investigated as a function of passivation time in Green-Death solution at 40°C. The specimen surface was in a stable passive state in the solution. The passive current density increased with an increase in the passivation potential. Electrochemical Impedance Spectroscopy and Mott–Schottky (M–S) analyses revealed that a more defective n-type semiconductive passive film formed as the potential increased while the film became stable as the defects in the film decreased at potential lower than 1.0 VSSE. The increase of the applied potential and the polarisation time are likely reasons for the change in passive film stability. KW - Iron–chromium–nickel alloy KW - Passivity KW - Green-Death solution KW - Flue gas desulphurisation facilities KW - Alloy 31 KW - Semiconductive layer PY - 2018 DO - https://doi.org/10.1080/1478422X.2018.1459077 SN - 1743-2782 SN - 1478-422X VL - 53 IS - 4 SP - 302 EP - 308 PB - Taylor & Francis AN - OPUS4-44923 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Electrochemical behavior of UNS N08031 in Green-Death-solution N2 - The electrochemical behavior of UNS N08031 was investigated as a function of electrode potential in Green-Death solution at 40 °C. The UNS N08031 surface is in a stable passive state during cyclic potentiodynamic polarization without an initiation and/or propagation of localized corrosion. In potentiostatic polarization of UNS N08031 for 3600 s, passive current density increases with an increase in the passivation potential from 0.7 to 1.0 VSSE (silver/silver chloride reference electrode in saturated potassium chloride) Electrochemical impedance spectroscopy (EIS) and Mott-Schottky (M-S) analysis showed that a more defective n-type semiconductive passive film forms as the potential increases. X-ray photoelectron spectroscopy (XPS) revealed that passive film consists of mainly chromium and minor iron and nickel oxides. The mechanism of the defective passive film formation is discussed. The increase of the applied potential is considered to be a reason for the change in passive film stability. T2 - NACE International Annual Corrosion Conference CY - Phoenix, AZ, USA DA - 15.04.2018 KW - Steel KW - Passive film KW - X-ray photoelectron spectroscopy PY - 2018 AN - OPUS4-44920 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Aristia, Gabriela T1 - Polyaniline/silicon dioxide containing coating for use in artificial geothermal brines N2 - Geothermal brine is a complex system containing a wide variety of dissolved salts resulting from the condition s in a geothermal well. These fluids lead to corrosion in pipes and other parts of geothermal system construction and necessitate intense research efforts in finding new suitable materials. Carbon steel is susceptible to corrosion in geothermal brine especially when it is exposed to a high temperature and high-pressure medium, which is considered to be an aggressive environment. An artificial geothermal water, bas ed on a brine composition found in Indonesia, was used to investigate the performance of high alloyed materials. The electrolyte has pH 4 and contains 1,500 mg/l Cl-, 20 mg/l SO4 2-, 15 mg/l HCO3 -, 200 mg/l Ca 2+, 250 mg/l K+, and 600 mg/l Na+. In order to protect the bare material in geothermal application, it is necessary to either use high alloyed material s or coatings. In this research, a coating system consisting of polyaniline and silicon dioxide was investigated regarding its behavior to protect carbon steel. In detail, the effect of SiO2 and polyaniline (PANi) addition was evaluated by exposure and electrochemical tests for 7 days, i.e. electrochemical impedance spectroscopy (EIS) and open circuit potential (OCP) at room temperature and 150 °C with 1 MPa pressure. T2 - NACE International Annual Corrosion Conference CY - Phoenix, AZ, USA DA - 15.04.2018 KW - Geothermal KW - Coating KW - SiO2 KW - Polyaniline KW - Corrosion PY - 2018 AN - OPUS4-44919 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Saadeh, Qais A1 - Pauw, Brian Richard A1 - Thünemann, Andreas T1 - In-situ SAXS techniques N2 - This project studies the orientation of nanoparticles under the influence of external stimuli such as electric fields, magnetic fields and ultra-sonic vibrations. A set of functional sample holders that fit inside the sample chamber of a state-of-the-art Small Angle X-ray Scattering (SAXS) machine, called the “Multi-scale Analyzer for Ultrafine Structures” (MAUS). The MAUS has been custom engineered to serve as a miniaturized Synchrotron, thus enabling standard material to be characterized to a high standard. Our work is needed to detail the fine characterization of reference nano-particles, not only on the nano-scale, but also coupled with external agents. A second aim of this project is to verify a few proof-of-concept designs for the alignment of nano-particles. Where the alignment of nano-particles In-Situ is intended to further develop 3D printing technologies, and SAXS is an ideal choice to study the alignment of an oriented ensemble. For more information about the MAUS; https://www.bam.de/Content/DE/Pressemitteilungen/2018/AnalyticalSciences/2018-01-31-mit-maus-an-die-spitze-der-nano-forschung.html T2 - NanoWorkshop 2018 (Workshop on Reference Nanomaterials. Current situation and needs: development, measurement, standardization) CY - Berlin, Germany DA - 14.05.2018 KW - SAXS KW - Nano-particles alignment KW - Magnetic nano-particles PY - 2018 AN - OPUS4-44912 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lüchtenborg, Jörg T1 - Additive Manufacturing of Dense Ceramics with Laser Induced Slip Casting (LIS) N2 - The possibility to produce dense monolithic ceramic parts with additive manufacturing is at the moment restricted to small parts with low wall thickness. Up to now, the additive manufacturing of voluminous ceramic parts is realized by powder bed based processes which, however, generate parts with residual porosity. Via infiltration these parts can be processed to dense parts like for example SiC but this is not possible for all ceramics like for example Si3N4. There is a lack of methods for the additive manufacturing of dense voluminous parts for most ceramics. We have developed a new additive manufacturing technology, the Laser Induced Slip casting (LIS), based on the layerwise deposition of slurries and their local drying by laser radiation. Laser Induced Slip casting generates ceramic green bodies which can be sintered to dense ceramic components like traditional formed ceramic powder compacts. We will introduce the LIS technology, green bodies and sintered parts will be shown and their microstructure and mechanical properties will be discussed. T2 - 42nd International Conference and Expo on Advanced Ceramics and Composites CY - Daytona Beach, FL, USA DA - 21.01.2018 KW - Additive Manufacturing KW - Ceramics PY - 2018 AN - OPUS4-44182 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Aristia, Gabriela T1 - Electrochemical study of polyaniline/silicon dioxide containing coatings in geothermal solution N2 - Polyaniline/Silicon Dioxide containing coatings were electrochemically investigated in a saline geothermal solution. With the increase of exposure time, impedance values of coated specimens decreased at low frequency, which could be caused by the decrease of pore resistance due to electrolyte or water uptake. Coating system needs further optimization work. T2 - NACE International Annual Corrosion Conference CY - Phoenix, AZ, USA DA - 15.04.2018 KW - Geothermal KW - Coating KW - SiO2 KW - Polyaniline KW - Corrosion PY - 2018 AN - OPUS4-44918 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ackermann, H. A1 - Bäßler, Ralph T1 - Entwicklung einer Prüfmethode zur Bewertung der Materialbeständigkeit von Bauteilen in Mitteldestillatanwendungen N2 - Damit stehen neben den klassischen (Massenänderung der Werkstoffprüfkörpern und metallographischer Bewertung) neue Auswertemethoden für die Werkstoffbewertung zur Verfügung. T2 - DGMK Projekttreffen CY - Hamburg, Germany DA - 28.02.2018 KW - Korrosion KW - Brennstoff PY - 2018 AN - OPUS4-44932 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Raedel, Martina T1 - Mobile anodization for the conservation of damaged architectural aluminium elements N2 - Initial situation: Aluminum is an often-used building material in modern architecture, not only for construction but as well for facades and decorative elements. In the 1950th and 1960th, after World War II, many buildings in Germany were constructed with aluminum or contain elements of colored anodized aluminum. In the last years a larger number of these buildings are increasingly in the sight of conservation works including the aluminum parts such as window frames or facade coverings. Damaged Aluminum Surfaces: Common damages are a change of color or gloss changes through weathering processes, drill holes or marks due to later modifications, scratches in the anodized layer due to extensive wear e.g. at handrails or door handles. To repair damaged aluminum surfaces, there are usually two options: smaller damaged areas are repaired by using a touch-up pen. In case of larger damages, the complete re-anodization is necessary. This includes to de-anodize the surface with cleaning and grinding the whole aluminum object. Both possibilities are disadvantageous for the objects. The touch-up pen often does not match the color of the original surface together with an insufficient corrosion protection for outdoors. While the newly anodized surface differs in color and gloss from the originally applied color. Research Approach: The whole procedure contrasts with the principal approach in conservation which aims to intervene as less as possible, in case of the conservation of an object. To fulfill this approach in a more appropriate way the research project focuses on a mobile and partial application for colored, anodized aluminum parts. To anodize aluminum the application of an electrolyte onto the surface together with sufficient voltage and current is necessary. Generally diluted sulfuric acid is used as electrolyte. Different possibilities are examined to enable the mobile application of the electrolyte, e. g. the application by producing a gel matrix or like in electroplating by pen or brush wrapped with a fleece fabric. Experimental part: First experiments are conducted to examine the structure of the anodized layer in relation with proper cleaning, anodization time with applied voltage and current and the coloring process. The aim was to reduce the preparation procedure and the anodization time as much as possible to facilitate the mobile application. Examinations with Keyence microscope, Eddy current testing and REM are performed to characterize the layers. The results are shown in table 1. A clear connection between proper cleaning, anodization time, voltage and amperage and the achieved thickness of the anodized layer is significant. Cracks in the layer show that raising the voltage and amperage results in thicker layers but as well in a crumbled and less stable anodized surface. Gel preparation: In addition to the anodization process with a liquid e.g. sulfuric acid a gel application is tested to prevent the electrolyte from rinsing down during the mobile application. For this purpose, several gel-forming agents are tested together with their stability in acid systems. It was observed, that the consistency of the gels varies dependent of the time. Conductivity: The conductivity of sulfuric acid combined with different gel-systems was measured and compared in order to predict the possible growth of layers during anodic oxidation process. Further steps: Determination and optimization of application parameters like voltage, amperage and anodization-time to build up a preferably stable and sufficient thick anodized layer. Examination of gel preparation to guarantee a stable product, enforcing with textile tape for easy application. T2 - Architectural Aluminum in the 21st Century CY - Boston, MA, USA DA - 24.03.2018 KW - Aluminum KW - Anodization KW - Historic buildings KW - Mobile application PY - 2018 AN - OPUS4-45018 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Le, Quynh Hoa T1 - Rezension: Röntgenfluoreszenzanalyse in der Laborpraxis N2 - Dieses Buch ist definitiv eine Empfehlung an alle, die mit RFA arbeiten müssen. Außerdem bietet es nützliche und praktische Informationen für Forscher, die an einem bestimmten Thema arbeiten, das im Antragsteil erwähnt wird. Dies wird ihnen während ihrer Forschung helfen, Proben vorzubereiten sowie Fehler in der RFA-Analyse zu erkennen und somit zu vermeiden. Die Stärken des Buches liegen im verständlichen Text und darin, dass alle notwendigen Schritte der Analysenverfahren Punkt für Punkt aufgeführt sind. Obwohl die Autoren eine unglaubliche Arbeit geleistet haben, um den Leser auf den neuesten Stand zu bringen, sind einige Teile ziemlich kurz gehalten. Die Auflistung von weiterführender Literatur, einschließlich wichtiger Normen und Gesetze, verringert dieses Manko etwas und verweist die interessierten Leser auf ergänzende Quellen. KW - Fluoreszenz KW - Oberflächenanalytik KW - Elementanalyse PY - 2018 DO - https://doi.org/10.1002maco.201870055 SN - 1521-4176 VL - 69 IS - 5 SP - 3 PB - WILEY-VCH Verlag GmbH & Co. KgaA CY - Weinheim AN - OPUS4-44930 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Rezension: MATLAB und Mathematik kompetent einsetzen - Eine Einführung für Ingenieure und Naturwissenschaftler N2 - Zusammenfassend kann gesagt werden, dass dieses Buch seiner Intension, eine Brücke zwischen den in unteren Semestern erarbeiteten mathematischen Grundlagen und dem Einsatz der Mathematik im Ingenieuralltag sowie bei der wissenschaftlichen Modellierung und Analyse zu schlagen, gerecht wird. Es eignet sich zum Selbststudium sowohl für interessierte Studenten als auch erfahrene Praktiker. KW - MatLab KW - Programmierung KW - Gleichungssysteme PY - 2018 DO - https://doi.org/10.1002maco.201870055 SN - 1521-4176 VL - 69 IS - 5 SP - 2 PB - WILEY-VCH Verlag GmbH & Co. KgaA CY - Weinheim AN - OPUS4-44929 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Rezension: Halliday Physik Lehr- und Arbeitsbuch N2 - Abschließend kann gesagt werden, dass dieses Buch umfassend in die einzelnen Bereiche der Physik einführt. Aufgrund seines modularen Aufbaus und der Kombination von Lehr- und Arbeitsbuch eignet es sich sehr gut zum Selbststudium. Für den Weg zum Seminar ist es aufgrund seines Gewichtes eher nichts. Es wird jedoch seinem Anspruch, ein unentbehrlicher Begleiter für das Physikgrundstudium zu sein, in jeder Hinsicht gerecht. KW - Physik KW - Energie KW - Arbeit KW - Thermodynamik KW - Gastheorie PY - 2018 VL - 69 IS - 4 SP - 4 PB - WILEY-VCH Verlag GmbH & Co. KgaA CY - Weinheim AN - OPUS4-44926 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Rezension: Wärmebehandlung von Eisenwerkstoffen II - Nitrieren und Nitrocarburieren N2 - Wie schon in den vorherigen Ausgaben bietet dieses Buch Studierenden der technischen Fach- und Hochschulen eine gute Unterstützung und ist insbesondere für die in der Industrie tätigen Techniker, Konstrukteure und Ingenieure zu empfehlen. Die aktualisierte Bibliographie von zum Thema einschlägigen Dissertationsschriften am Ende des Werkes bietet auch einen hohen Nutzen für den wissenschaftlichen Gebrauch. KW - Nitrocarburieren KW - Wärmebehandlung PY - 2018 DO - https://doi.org/10.1002maco.201870025 SN - 1521-4176 VL - 69 IS - 2 SP - 5 PB - WILEY-VCH Verlag GmbH & Co. KgaA CY - Weinheim AN - OPUS4-44924 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Rezension: Lehrbuch der Metallkorrosion N2 - Zusammenfassend kann gesagt werden, dass dieses Lehrbuch einen prägnanten und verständlichen Einstieg in die Korrosion und den Korrosionsschutz liefert. Nicht nur der adressierten Zielgruppe, sondern auch anderen Interessenten bietet es einen kompakten Überblick über korrosionsrelevante Grundlagen und Aspekte. Jedoch vermisst der Rezensent eine Übersicht zu weiterführender Literatur, die für den interessierten Nutzer dieses Lehrbuches sicherlich für einen tieferen Einstieg in die Thematik nützlich wäre. KW - Korrosion KW - Korrosionsschutz KW - Elektrochemie PY - 2018 DO - https://doi.org/10.1002maco.201870045 SN - 1521-4176 VL - 69 IS - 4 SP - 5 PB - WILEY-VCH Verlag GmbH & Co. KgaA CY - Weinheim AN - OPUS4-44928 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Crasselt, Claudia T1 - Influence of rheology modifying admixtures on hydration of cementitious suspensions N2 - The presence of polycarboxylate ether (PCE) based superplasticizers (SPs) has an enormous influence on the early hydration of cement. Therefore, the talk presents first experimental results about the influence of a delayed addition time of PCE SPs on the hydration of cement and tricalcium aluminate (C3A) pastes, investigated by isothermal heat flow calorimetry and in-situ XRD. T2 - 38th Cement and Concrete Science Conference CY - Coventry, UK DA - 10.09.2018 KW - Cement hydration KW - Polycarboxylate ether KW - C3A hydration PY - 2018 AN - OPUS4-45996 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stohl, Leonie A1 - Manninger, Tanja A1 - von Werder, Julia A1 - Dehn, F. A1 - Gorbushina, Anna A1 - Meng, Birgit T1 - Bioreceptivity of concrete - A review N2 - Materials that support natural biodiversity on their surfaces can compensate for human activities that have a negative impact on nature and thus contribute to a carbon-neutral and nature-positive world. Specifically designing bioreceptive materials which favor the growth of biofilms on their surface is an approach complementing conventional, macroscopic green façades. But what exactly characterizes a bioreceptive substrate and how do biofilm and substrate interact? How and why does a spontaneous colonization and the formation of biofilms take place? What are biofilms and how can they be established in a laboratory setting? How can this existing knowledge be transferred to the artificial stone concrete so that this material can be tuned to increase (or decrease) its bioreceptivity? This review paper aims at summarizing the existing state of knowledge on bioreceptive concrete and pointing out inconsistencies and contradictions which can only be removed by more interdisciplinary research in the field. KW - Bioreceptivity KW - Biofilm KW - Green facades KW - Developing building materials KW - Surface interactions KW - Concrete PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-581685 DO - https://doi.org/10.1016/j.jobe.2023.107201 SN - 2352-7102 VL - 76 SP - 1 EP - 17 PB - Elsevier AN - OPUS4-58168 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller-Elmau, Johanna T1 - Transparent feedstocks for photon-based addiTve manufacturing technologies for powder processing of ceramics N2 - Photon-based additive manufacturing technologies such as SLA, DLP, LCM, moreover volumetric two-photon-polymerization, Xolography and holographic technologies promise the highest accuracy and dimensional freedom. But to transfer the light through the feedstock it needs sufficient transparency at the used light wavelength. Ceramic particles used for powder processing routes act as scattering sites and therefore hinder the light transmission, unless… The particle size and particle size distribution are chosen small and narrow enough. Particles which are smaller than roughly 1/10th of the light wavelength, mostly nanoparticles around 5nm size, decrease scattering vastly. This turns resins even with homogeneously distributed ceramic weight fraction of up to 80% transparent again. Feedstocks could be prepared for the highly accurate two-photon-polymerization gaining the smallest yttria stabilized zirconia structures with a resolution of 500nm and unique mechanical properties. The same feedstocks could be applied to DLP and LCM as layer-by-layer AM-technologies for bigger parts. Hybridizing both technologies lead to ceramic parts with microscopic accuracy at macroscopic dimensions. The feedstock was even applied to the volumetric Xolography with the highest transparency requirement so far and to versatile and flexible holographic AM. Highly filled nano-particle containing transparent ceramic feedstocks open the way for technical ceramics in high precision manufacturing where the performance and durability and accessibility are increased and created by the unique ceramic properties such as mechanical strength, chemical and thermal resistance and biocompatibility T2 - 2025 International Conference on Additive Manufacturing Technology Frontiers and Applications CY - Xi'an, China DA - 11.04.2025 KW - Tranparent KW - Ceramic KW - Additive manufacturing PY - 2025 AN - OPUS4-65069 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zocca, Andrea A1 - Wilbig, Janka A1 - Waske, Anja A1 - Günster, Jens A1 - Widjaja, Martinus Putra A1 - Neumann, C. A1 - Clozel, M. A1 - Meyer, A. A1 - Ding, J. A1 - Zhou, Z. A1 - Tian, X. T1 - Challenges in the Technology Development for Additive Manufacturing in Space N2 - Instead of foreseeing and preparing for all possible scenarios of machine failures, accidents, and other challenges arising in space missions, it appears logical to take advantage of the flexibility of additive manufacturing for “in-space manufacturing” (ISM). Manned missions into space rely on complicated equipment, and their safe operation is a great challenge. Bearing in mind the absolute distance for manned missions to the Moon and Mars, the supply of spare parts for the repair and replacement of lost equipment via shipment from Earth would require too much time. With the high flexibility in design and the ability to manufacture ready-to-use components directly from a computer-aided model, additive manufacturing technologies appear to be extremely attractive in this context. Moreover, appropriate technologies are required for the manufacture of building habitats for extended stays of astronauts on the Moon and Mars, as well as material/feedstock. The capacities for sending equipment and material into space are not only very limited and costly, but also raise concerns regarding environmental issues on Earth. Accordingly, not all materials can be sent from Earth, and strategies for the use of in-situ resources, i.e., in-situ resource utilization (ISRU), are being envisioned. For the manufacturing of both complex parts and equipment, as well as for large infrastructure, appropriate technologies for material processing in space need to be developed. KW - Additive manufacturing KW - Space KW - Process PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-549204 DO - https://doi.org/10.1016/j.cjmeam.2022.100018 SN - 2772-6657 VL - 1 IS - 1 SP - 1 EP - 13 PB - Elsevier Ltd. AN - OPUS4-54920 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hmood, F. J. A1 - Wilbig, Janka A1 - Nicolaides, Dagmar A1 - Zocca, Andrea A1 - Günster, Jens T1 - An approach to monitor the real-time deformation during heat treatment of 3D-printed glass N2 - This study suggests a tool for a better control on the sintering/crystallization of 3D-printed bioactive glassceramics bodies. A small cantilever in form of a bar with square cross section attached to a base and inclined 34◦ with the horizon, was used to monitor the viscous flow and sintering/crystallization headway of a glassceramic systems. 3D printing and sintering of bioactive glass-ceramics is of great interest for medical care applications. Viscous flow ensures sufficient densification of the typically low density printed green bodies, while crystallization prevents the structure from collapsing under the gravitational load. As a model system, a bioactive glass called BP1 (48.4 SiO2, 1 B2O3, 2 P2O5, 36.6 CaO, 6.6 K2O, 5.6 Na2O (mol%)), which has a chemical composition based on that of ICIE16, was employed in this work. In addition, ICIE16 was used as a reference glass. The results show that the suggested design is a very promising tool to track the real-time deformation of 3D printed glass-ceramic specimens and gives a good indication for the onset of crystallization as well. KW - Real-time deformation KW - Sintering KW - 3D-printing KW - Bioactive glass PY - 2021 DO - https://doi.org/10.1016/j.ceramint.2021.03.334 VL - 47 IS - 14 SP - 20045 EP - 20050 PB - Elsevier Ltd. AN - OPUS4-53449 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kratzig, Andreas A1 - Le, Quynh Hoa T1 - Korrosion von Stählen in flüssigen und überkritischen CO2–Strömen unter realitätsnahen Bedingungen N2 - CCUS-Technologie gilt als eine vielversprechende Methode zur Abschwächung des Beitrags von fossilen Emissionen zur globalen Erwärmung. Dabei wird das in den Verbrennungsprozessen entstandene Treibhausgas aufgefangen, zu verschiedenen Lagerstätten transportiert und langzeitig gespeichert bzw. einer chemischen Nutzung zugeführt. CO2-Transport-Pipelines sind potentiell gefährdet, wenn sie korrosiven Begleitstoffen des CO2-Stroms, wie SOx, NOx bei einem hohen Wasserdampfanteil ausgesetzt sind. Screening-Tests zeigten, dass bei einer Konzentration von 1000 ppmv H2O die Reaktionen und Kondensation von SO2 und NO2 mit O2 und H2O zu Säuretropfen (pH ~ 0,5) auf der Oberfläche von Metall-Prüfkörpern und Gefäßen führen. Die Werkstoffe 1.4313 1.8977 und 1.4562 wurden in CO2-Atmosphäre mit unterschiedlichen Verhältnissen der säurebildenden Komponenten SO2, NO2, H2S mit H2O untersucht. Diese Studien zeigten grundsätzlich den Mechanismus sowie die Rolle jedes CO2-Strom-Begleitstoffes auf den Korrosionsprozess. T2 - CLUSTER-Projektreffen CY - Halle/Wittenberge, Germany DA - 02.03.2017 KW - Korrosion KW - Pipeline-Transport KW - Säurekondensation KW - CLUSTER PY - 2017 AN - OPUS4-41917 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Review: Magnesium and its Alloys – Technology and Applications N2 - The first edition of this book, published within the series “Materials Science – Metals and Alloys”, provides broad knowledge of this interesting and widely applied metal from manufacturing and production to finishing and application in 13 chapters, written by 29 contributors. Each chapter is separately concluded and ends with references used. This book fulfills its intention of conveying comprehensive and cutting‐edge knowledge of magnesium alloys. It is useful for practicing engineers, researchers and students searching for an instructional and reference source. KW - Magnesium KW - Magnesium Alloy PY - 2020 DO - https://doi.org/10.1002/maco.202070074 SN - 1521-4176 SN - 0947-5117 VL - 71 IS - 7 SP - 1229 EP - 1230 PB - WILEY‐VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-50960 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Le, Quynh Hoa A1 - Bäßler, Ralph A1 - Knauer, S. A1 - Bettge, Dirk T1 - Korrosion von CO2-Rohrleitungswerkstoffen durch kondensierte Tröpfchen N2 - CCUS-Technologie (CO2-Abtrennung; Nutzung und Speicherung, engl. Carbon Dioxide Capture, Utilization and Storage) gilt als eine vielversprechende Methode zur Abschwächung des Beitrags von fossilen Emissionen zur globalen Erwärmung. Dabei wird das in den Verbrennungsprozessen entstandene Treibhausgas aufgefangen, zu verschiedenen Lagerstätten transportiert und langzeitig gespeichert bzw. einer chemischen Nutzung zugeführt. In bisher veröffentlichten Untersuchungen wurde gezeigt, dass die CO2-Transport-Pipelines in hohem Maße gefährdet sind, wenn sie korrosiven Begleitstoffen des CO2-Stroms, wie SOx, NOx bei einem hohen Wasserdampfanteil ausgesetzt sind. Screening-Tests zeigten, dass bei einer Konzentration von 1000 ppmv H2O die Reaktionen und Kondensation von SO2 und NO2 mit O2 und H2O zu Säuretropfen (pH ~ 0,5) auf der Oberfläche von Metall-Prüfkörper und Gefäß führen. Die Werkstoffe 1.0582, 1.8977, 1.4313 und 1.4562 wurden in CO2-gesättigtem Kondensat mit unterschiedlichem Verhältnis der säurebildenden Komponenten untersucht. Diese Studien zeigten grundsätzlich den Mechanismus sowie die Rolle jedes CO2-Strom-Begleitstoffes auf den Korrosionsprozess. Allerdings spiegeln die bei Auslagerung und elektrochemischen Messungen in der künstlichen CO2-gesättigten Kondensat-Lösung auftretenden Bedingungen nicht im Detail die Realität in der Praxis, wo sich nur Tröpfchen bilden, wider. Diese Arbeit konzentriert sich auf den Korrosionsprozess von Kondensat in Form von Tröpfchen, auf der Oberfläche von Rohrleitungswerkstoffen unter CO2-Atmosphäre bei 5 °C (Simulation des Transportzustandes). Die Experimente wurden nicht nur für Auslagerungsversuche, sondern auch für elektrochemische Tests mit nur einem Tröpfchen (weniger als 20 µL) konzipiert. Die Auslagerungs-versuche wurden sowohl unter Normaldruck als auch bei hohem Druck (> 70 bar) durchgeführt, wobei das CO2 als dichte – den Tropfen umgebende - Phase vorliegt. Die korrodierten Prüfkörper wurden rasterelektronenmikroskopisch (REM) und mittels Energiedispersiver Röntgenspektroskopie (EDX) analysiert, um nicht nur Korrosionsform, sondern auch die Elementverteilung der Korrosionsprodukte zu zeigen. T2 - 49. Kraftwerkstechnischen Kolloquium CY - Dresden, Germany DA - 17.10.2017 KW - CCUS KW - Korrosion KW - Stählen KW - Überkritisch KW - CO2 PY - 2017 SN - 978-3-934409-79-8 VL - 2017 SP - 1450 EP - 1463 CY - DRESDEN AN - OPUS4-42939 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zocca, Andrea T1 - Additive Manufacturing of advanced ceramics by layerwise slurry deposition and binder jetting (LSD-print) N2 - Powder bed technologies are amongst the most successful Additive Manufacturing (AM) techniques. Powder bed fusion and binder jetting especially are leading AM technologies for metals and polymers, thanks to their high productivity and scalability. The application of these techniques to most ceramics has been difficult so far, because of the challenges related to the deposition of homogeneous powder layers when using fine powders. In this context, the "layerwise slurry deposition" (LSD) has been developed as a layer deposition method which enables the use of powder bed AM technologies also for advanced ceramic materials. The layerwise slurry deposition consists of the layer-by-layer deposition of a ceramic slurry by means of a doctor blade, in which the slurry is deposited and dried to achieve a highly packed powder layer. This offers high flexibility in the ceramic feedstock used, especially concerning material and particle size. The LSD technology can be combined with binder jetting to develop the so-called “LSDprint” process for the additive manufacturing of ceramics. The LSDprint technology combines the high-speed printing of binder jetting with the possibility of producing a variety of high-quality ceramics with properties comparable to those achieved by traditional processing. In this presentation, the LSD process will be introduced and several examples of application ranging from silicate to high-performance ceramics will be shown. Recent developments towards the scale-up and industrialization of this process will be discussed, alongside future perspectives for the multi-material additive manufacturing. T2 - Ceramics in Europe 2022 CY - Krakow, Poland DA - 10.07.2022 KW - Layerwise slurry deposition KW - Laser induced slipcasting KW - Additive Manufacturing KW - Ceramics PY - 2022 AN - OPUS4-55543 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Neumann, Christian A1 - Thore, Johannes A1 - Clozel, Mélanie A1 - Günster, Jens A1 - Wilbig, Janka A1 - Meyer, Andreas T1 - Additive manufacturing of metallic glass from powder in space N2 - Additive manufacturing of metals – and in particular building with laser-based powder bed fusion – is highly flexible and allows high-resolution features and feedstock savings. Meanwhile, though space stations in low Earth orbit are established, a set of visits to the Moon have been performed, and humankind can send out rovers to explore Venus and Mars, none of these milestone missions is equipped with technology to manufacture functional metallic parts or tools in space. In order to advance space exploration to long-term missions beyond low Earth orbit, it will be crucial to develop and employ technology for in-space manufacturing (ISM) and in-situ resource utilisation (ISRU). To use the advantages of laser-based powder bed fusion in these endeavours, the challenge of powder handling in microgravity must be met. Here we present a device capable of building parts using metallic powders in microgravity. This was proven on several sounding rocket flights, on which occasions Zr-based metallic glass parts produced by additive manufacturing in space were built. The findings of this work demonstrate that building parts using powder feedstock, which is more compact to transport into space than wire, is possible in microgravity environments. This thus significantly advances ISRU and ISM and paves the way for future tests in prolonged microgravity settings. KW - Metallic Glass KW - Additive Manufacturing KW - Space PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-600667 DO - https://doi.org/10.1038/s41526-023-00327-7 VL - 9 SP - 1 EP - 9 PB - Springer Nature AN - OPUS4-60066 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Günster, Jens A1 - Zocca, Andrea T1 - Dense Powder Beds for the Additive Manufacturing of Ceramics N2 - Regarding feedstocks for the additive manufacturing (AM) of ceramics, two features are most critical in classical powder based AM processes: a high particle packing density (typically >50% TD) must be achieved with very fine particles (typically submicron) in order to ensure sufficient sintering activity. Three innovative approaches will be introduced to overcome this problem: 1. Layer wise slurry deposition: The use of water based ceramic slurries as feedstock for the additive manufacture of ceramics has many advantages which are not fully exploit yet. In the layerwise slurry deposition (LSD) process a slurry with no or low organic content is repetitively spread as thin layers on each other by means of a doctor blade. During the deposition, the ceramic particles settle on the previously deposited and dried material to form thin layers with a high packing density (55-60%). The LSD therefore shares aspects both of tape casting and slip casting. The LSD differentiates from the classical powder-based AM layer deposition, which typically achieves with a flowable coarse grained powder a low packing density (35-50%) only, consequently hindering the ability of sintering ceramic parts to full density. The LSD is coupled with the principles of selective laser sintering (SLS) or binder jetting, to generate novel processes which take advantage of the possibility of achieving a highly dense powder-bed. 2. Laser induced slip casting: Contrary to the LSD process, which requires drying of each individual layer, the direct interaction of ceramic slurries with intense laser radiation, for the laser induced slip casting (LIS), is a promising approach for the additive manufacture of voluminous parts. 3. Gas flow assisted powder deposition: By the application of a vacuum pump a gas flow is realized throughout the powder bed. This gas flow stabilizes the powder bed and results into an enhanced flowability and packing density of the powder during layer deposition. The presentation will provide a detailed discussion of potentialities and issues connected to the mentioned technologies and will describe the most recent developments in their application to technical ceramics. T2 - SmatMade 2022 CY - Osaka, Japan DA - 25.10.2022 KW - Additive Manufacturing KW - Advanced ceramics PY - 2022 AN - OPUS4-59886 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schenderlein, Matthias T1 - Monitoring early stage corrosion processes during biofilm formation N2 - To investigate early stage corrosion processes of stainless steel 1.4301 taking place during the biofilm formation of the organism Shewanella putrefaciens electrochemical impedance spectroscopy (EIS) in a multielectrode approach has been used. The multielectrode array consisted of up to 25 electrically isolated electrodes made of stainless steel wires of diameters ranging from 100 µm to 500 µm. They were connected to a multichannel microelectrode analyzer (MMA) electrically coupled through zero resistance ammeters. Current flow between electrodes in the array as well as changes in impedance of individual electrodes over time were recorded and analyzed with respect to the onset of localized corrosion and biofilm formation. The results were complemented by optical microscopy, SEM and AFM images which were taken immediately after the respective experiment. To verify that the multielectrode arrays correctly indicated the initial stages of the corrosion process and of biofilm formation they were introduced in a flow cell reaction vessel containing test specimens made from stainless steel 1.4301, which were checked regularly for signs of localized corrosion and biofilms. Preceding results with the multielectrode array in solutions containing high amounts of chloride ions and hydrogen peroxide at low pH also showed that it is possible with the MMA to monitor individual electrodes becoming local anodes as local corrosion set in, while the remaining electrodes predominantly acted as cathodes. T2 - 69th Annual Meeting of the International Society of Electrochemistry CY - Bologna, Italy DA - 02.09.2018 KW - Corrosion KW - Multielectrode KW - Biofilm KW - Monitoring KW - Stainless steel PY - 2018 AN - OPUS4-47095 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Özcan Sandikcioglu, Özlem T1 - Material acceleration platforms (MAPs) - Global activities and developments at BAM N2 - Die Material Acceleration Platform der BAM (MAPz@BAM) bündelt unsere Automatisierungs-Expertise auf dem Gebiet der Materialwissenschaft und -prüfung. Wir entwickeln modulare Experimentmodule, automatische Prüf- und Auswerteverfahren und setzen künstliche Intelligenz für eine effiziente und autonome Versuchsplanung, - vorhersage und Datenanalyse ein. T2 - WPFM Expert Group on Structural Materials (EGSM) CY - Online meeting DA - 23.05.2023 KW - Material Acceleration Platforms (MAPs) KW - MAPz@BAM KW - Self-driving-labs PY - 2023 AN - OPUS4-59409 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Diener, S. A1 - Schubert, Hendrik A1 - Günster, Jens A1 - Zocca, Andrea T1 - Ink development for the additive manufacturing of strong green parts by layerwise slurry deposition (LSD-print) N2 - Obtaining dense fine ceramics by the binder jetting additive manufacturing process is challenging. A slurry-based binder jetting process, such as the layerwise slurry deposition (LSD-print) process, can enable the printing of dense ceramic parts. This work describes a procedure to develop and qualify a suitable ink to manufacture silicon carbide green parts by LSD-print. Not only the printability but also the compatibility of the ink with the powder bed and the effect of the binding agent on the properties of the green parts are considered. Both aspects are important to obtain high green strength, which is necessary for printing large or thin-walled parts. Characterization methods, such as rheological and surface tension measurements, are applied to optimize three selected inks. The interplay between ink and powder bed is tested by contact angle measurements and by comparing the biaxial strength of cast and additively manufactured specimens. Out of the three binding agents tested, a polyethyleneimine and a phenolic resin have a high potential for their use in the LSD-print of silicon carbide green bodies, whereas a polyacrylate binding agent did not show the required properties. KW - Silicon carbide KW - Binders/binding KW - Inkjet KW - Printing PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-567911 DO - https://doi.org/10.1111/jace.18951 SN - 0002-7820 SP - 1 EP - 12 PB - Wiley online library AN - OPUS4-56791 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Günster, Jens A1 - Zocca, Andrea A1 - Lima, Pedro A1 - Acchar, W. T1 - 3D printing of porcelain by layerwise slurry deposition N2 - The Layerwise Slurry Deposition is a technology for the deposition of highly packed powder layers. A powder bed is achieved by depositing and drying layers of a ceramic suspension by means of a doctor blade. This deposition technique was combined with the binder jetting technology to develop a novel Additive Manufacturing technology, named LSD-print. The LSD-print was applied to a porcelain ceramic. It is shown that it was possible to produce parts with high definition, good surface finish and at the same time having physical and mechanical properties close to those of traditionally processed porcelain, e.g. by slip casting. This technology shows high future potential for being integrated alongside traditional production of porce-lain, as it is easily scalable to large areas while maintaining a good definition. Both the Layerwise Slurry Deposition method and the binder jetting technologies are readily scalable to areas as large as > 1 m2. KW - Binder jetting KW - Additive Manufacturing KW - 3D printing KW - Porcelain PY - 2018 DO - https://doi.org/10.1016/j.jeurceramsoc.2018.03.014 SN - 0955-2219 VL - 38 IS - 9 SP - 3395 EP - 3400 PB - Elsevier Ltd. AN - OPUS4-45713 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Review: Corrosion Atlas Case Studies - 2019 Edition N2 - This edition, published as first issue within the series “Corrosion Atlas”, provides 181 corrosion case studies, collected from 29 contributors. These Corrosion Atlas Case Studies provide a helpful tool required for engineers in their daily life to quickly determine and solve their equipment's corrosion problems by compact theoretical background and vivid examples. It fulfills the intension of the editors to be “the first centralized collection of case studies containing challenges paired directly with solutions together in one location”. KW - Corrosion KW - Failure KW - Water-bearing PY - 2020 DO - https://doi.org/10.1002/maco.202070054 SN - 1521-4176 SN - 0947-5117 VL - 71 IS - 5 SP - 859 PB - WILEY‐VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-50757 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fornacon-Wood, Christoph A1 - Stühler, Merlin R. A1 - Millanvois, Alexandre A1 - Steiner, Luca A1 - Weimann, Christiane A1 - Silbernagl, Dorothee A1 - Sturm, Heinz A1 - Paulus, Beate A1 - Plajer, Alex J. T1 - Fluoride recovery in degradable fluorinated polyesters N2 - We report a new class of degradable fluorinated polymers through the copolymerization of tetrafluorophthalic anhydride and propylene oxide or trifluoropropylene oxide which show up to 20 times quicker degradation than the non-fluorinated equivalents and allow for fluoride recovery. KW - Fluoropolymers KW - Recycling KW - PFAS KW - AFM force distance curves KW - AFM plastic deformation KW - AFM friction analysis PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-606768 DO - https://doi.org/10.1039/d4cc02513j VL - 60 SP - 7479 EP - 7482 PB - Royal Society of Chemistry AN - OPUS4-60676 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ahmed, A. A. A. A1 - Alegret, N. A1 - Almeida, B. A1 - Alvarez-Puebla, R. A1 - Andrews, A. M. A1 - Ballerini, L. A1 - Barrios-Capuchino, J. J. A1 - Becker, C. A1 - Blick, R. H. A1 - Bonakdar, S. A1 - Chakraborty, I. A1 - Chen, X. A1 - Cheon, J. A1 - Chilla, G. A1 - Conceicao, A. L. C. A1 - Delehanty, J. A1 - Dulle, M. A1 - Efros, A. L. A1 - Epple, M. A1 - Fedyk, M. A1 - Feliu, N. A1 - Feng, M. A1 - Fernandez-Chacon, R. A1 - Fernandez-Cuesta, I. A1 - Fertig, N. A1 - Förster, S. A1 - Garrido, J. A. A1 - George, M. A1 - Guse, A. H. A1 - Hampp, N. A1 - Harberts, J. A1 - Han, J. A1 - Heekeren, H. R. A1 - Hofmann, U. G. A1 - Holzapfel, M. A1 - Hosseinkazemi, H. A1 - Huang, Y. A1 - Huber, P. A1 - Hyeon, T. A1 - Ingebrandt, S. A1 - Ienca, M. A1 - Iske, A. A1 - Kang, Y. A1 - Kasieczka, G. A1 - Kim, D.-H. A1 - Kostarelos, K. A1 - Lee, J.-H. A1 - Lin, K.-W. A1 - Liu, S. A1 - Liu, X. A1 - Liu, Y. A1 - Lohr, C. A1 - Mailänder, V. A1 - Maffongelli, L. A1 - Megahed, S. A1 - Mews, A. A1 - Mutas, M. A1 - Nack, L. A1 - Nakatsuka, N. A1 - Oertner, T. G. A1 - Offenhäusser, A. A1 - Oheim, M. A1 - Otange, B. A1 - Otto, F. A1 - Patrono, E. A1 - Peng, B. A1 - Picchiotti, A. A1 - Pierini, F. A1 - Pötter-Nerger, M. A1 - Pozzi, M. A1 - Pralle, A. A1 - Prato, M. A1 - Qi, B. A1 - Ramos-Cabrer, P. A1 - Resch-Genger, Ute A1 - Ritter, N. A1 - Rittner, M. A1 - Roy, S. A1 - Santoro, F. A1 - Schuck, N. W. A1 - Schulz, F. A1 - Seker, E. A1 - Skiba, M. A1 - Sosniok, M. A1 - Stephan, H. A1 - Wang, R. A1 - Wang, T. A1 - Wegner, Karl David A1 - Weiss, P. S. A1 - Xu, M. A1 - Yang, C. A1 - Zargarin, S. S. A1 - Zeng, Y. A1 - Zhou, Y. A1 - Zhu, D. A1 - Zierold, R. A1 - Parak, W. J. T1 - Interfacing with the Brain: How Nanotechnology Can Contribute N2 - Interfacing artificial devices with the human brain is the central goal of neurotechnology. Yet, our imaginations are often limited by currently available paradigms and technologies. Suggestions for brain−machine interfaces have changed over time, along with the available technology. Mechanical levers and cable winches were used to move parts of the brain during the mechanical age. Sophisticated electronic wiring and remote control have arisen during the electronic age, ultimately leading to plug-and-play computer interfaces. Nonetheless, our brains are so complex that these visions, until recently, largely remained unreachable dreams. The general problem, thus far, is that most of our technology is mechanically and/or electrically engineered, whereas the brain is a living, dynamic entity. As a result, these worlds are difficult to interface with one another. Nanotechnology, which encompasses engineered solid-state objects and integrated circuits, excels at small length scales of single to a few hundred nanometers and, thus, matches the sizes of biomolecules, biomolecular assemblies, and parts of cells. Consequently, we envision nanomaterials and nanotools as opportunities to interface with the brain in alternative ways. Here, we review the existing literature on the use of nanotechnology in brain−machine interfaces and look forward in discussing perspectives and limitations based on the authors’ expertise across a range of complementary disciplines from neuroscience, engineering, physics, and chemistry to biology and medicine, computer science and mathematics, and social science and jurisprudence. We focus on nanotechnology but also include information from related fields when useful and complementary. KW - Nanoneuro interface KW - Brain-on-a-chip KW - Nanostructured interface KW - Electrode arrays KW - Neuro-implants KW - Advanced nanomaterials KW - Quality assurance PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-634893 DO - https://doi.org/10.1021/acsnano.4c10525 SN - 1936-086X VL - 19 IS - 11 SP - 10630 EP - 10717 PB - ACS Publications AN - OPUS4-63489 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stephan, Jenny A1 - Stühler, Merlin R. A1 - Fornacon-Wood, Christoph A1 - Dimde, Mathias A1 - Ludwig, Kai A1 - Sturm, Heinz A1 - Olmedo-Martínez, Jorge L. A1 - Müller, Alejandro J. A1 - Plajer, Alex J. T1 - Sulfur-containing block polymers from ring-opening copolymerization: coordinative encapsulants for transition metals N2 - Sulfur-containing polymers can coordinate transition metals via sulfur-centered, chemically soft lone pairs, although this typically occurs in a spatially uncontrolled manner. In this study, we employed the controlled ring-opening copolymerization of oxetane with sulfur-containing comonomers to construct a series of amphiphilic block copolymers featuring thioester and thiocarbonate functionalities. These copolymers self-assemble in aqueous solution into aggregates with a sulfur-rich core capable of coordinating transition metals. This behavior could be resolved by employing cryo-transmission electron tomography and then extended to complexes incorporating functional coligands. Our study demonstrates how selective catalysis can be harnessed to produce functional polymers with tunable metal coordination properties, paving the way for an emerging class of sulfur-containing copolymers. KW - Sulfur-containing polymer KW - Controlled synthesis KW - Metal ion coordination KW - Cryo TEM PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-626157 DO - https://doi.org/10.1039/d4py01415d SN - 1759-9962 VL - 16 IS - 8 SP - 1003 EP - 1009 PB - Royal Society of Chemistry (RSC) AN - OPUS4-62615 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - Chemical effects during the formation of femtosecond laser-induced periodic surface structures N2 - The processing of laser-induced periodic surface structures (LIPSS, ripples) on metals and semiconductors in ambient air is usually accompanied by superficial oxidation effects – a fact that is widely neglected in the current literature. In this contribution, chemical, structural, and mechanical alterations in the formation of femtosecond LIPSS are characterized by a variety of surface analytical techniques, including energy dispersive X-ray analyses (EDX), X-ray photoelectron spectroscopy (XPS), micro Raman spectroscopy (µ-RS), and depth-profiling Auger electron microscopy (AEM). Alternative routes of electrochemical and thermal oxidation allow to qualify the relevance of superficial oxidation effects on the tribological performance in oil lubricated reciprocating sliding tribological tests (RSTT). It is revealed that the fs-laser processing of near-wavelength sized LIPSS on metals leads to the formation of a few hundreds of nanometers thick graded oxide layers, consisting mainly of amorphous oxides. Regardless of reduced hardness and limited thickness, this nanostructured surface layer efficiently prevents a direct metal-to-metal contact in the RSTT and may also act as an anchor layer for specific wear-reducing additives contained in the used engine oil. T2 - EMRS Spring Meeting 2019, Symposium V “Laser interactions with materials: from fundamentals to applications" CY - Nice, France DA - 27.05.2019 KW - Laser-induced periodic surface structures (LIPSS) KW - Femtosecond laser KW - Oxidation KW - Tribology PY - 2019 AN - OPUS4-48127 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Crasselt, Claudia T1 - Influence of rheology modifying admixtures on early hydration of cementitious suspensions N2 - The presence of polycarboxylate ether (PCE) based superplasticizers (SPs) has enormous influence on the early hydration of cement. C3A as the most reactive phase of Portland cement plays a significant role in early hydration reactions and affects the rheological performance. Therefore, this talk presents experimental results about the influence of delayed addition of PCEs on the Hydration of alite and C3A-gypsum pastes investigated by isothermal heat flow calorimetry. Complementary in-situ XRD was carried out on C3S and C3A-gypsum pastes to analyze hydration and phase changes related to the addition of PCE. Cement pastes with a delayed addition of PCE showed less retardation compared to simultaneous addition. The alteration caused by PCE is much more pronounced for C3A-gypsum mixes. With a delayed addition of SP, the hydration of C3A is less retarded or even accelerated. It is obvious that there is less retardation the later the addition of SP. Furthermore, the PCE alter the hydration of C3A when added delayed and exhibit changes in kinetics and Hydration rates. XRD results showed that more C3A is dissolved in the presence of PCE. Also, the gypsum depletion occurs earlier in the presence of PCE and even faster with delayed addition. Without PCE AFm starts to form just after the gypsum depletion. However, in the presence of PCE AFm already starts to form at the beginning of the hydration. Due to the faster gypsum depletion in the presence of PCE, also the transformation from ettringite into AFm begins earlier, but takes longer as without SP. T2 - 15th International Congress on the Chemistry of Cement CY - Prague, Czech Republic DA - 16.09.2019 KW - Cement KW - Alite KW - C3S KW - C3A KW - Early hydration KW - Polycarboxylate ether (PCE) KW - Delayed addition PY - 2019 AN - OPUS4-49103 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Campbell, C. G. A1 - Jordon Astorga, D. A1 - Dümichen, Erik A1 - Celina, M. T1 - Thermoset materials characterization by thermal desorption or pyrolysis based gas chromatography-mass spectrometry methods N2 - Thermoset materials characterization is often limited to solid state analytical techniques such as IR, NMR, DSC, TGA and mechanical testing. Alternatively, their off-gassing behavior can also be evaluated using GC based techniques such as TD-GC-MS, allowing this method to be applied to thermoset materials analyses such as identification, aging characterization, and formulation optimization. As an overview, common thermoset materials were evaluated by analyzing their gaseous degradation products via TGA-based pyrolysis and subsequent TD-GC-MS for the identification of representative volatile signatures. It is thereby possible to distinguish different classes of phenolic materials or cured epoxy resins, as well as their amine or anhydride curatives. Additionally, this method enabled quantification of a volatile fragment (bisphenol A, BPA) which is associated with oxidation of epoxy/amine thermoset materials. The amount of evolved BPA increased linearly with aging time and this trend exhibits linear Arrhenius behavior over the temperature range (80–125 °C) studied, in agreement with oxidation sensitivies based on oxygen consumption data. Further, TD-GC-MS was used to explore how off-gassing of residual anhydride curative from an epoxy/anhydride material depends on formulation stoichiometry. Even in formulations that theoretically contained enough epoxy to consume all anhydride (1:1 stoichiometry), an imperfect final cure state resulted in residual anhydride which could evolve from the material. For such materials, a slightly epoxy-rich formulation is required to ensure that the material contains no residual unreacted anhydride. Analysis of volatiles generated by thermal exposure is an attractive characterization approach enabling compositional analysis as well as complementary diagnostics for materials degradation. KW - Polymer analysis/characterization KW - Thermal desorption mass spectrometry KW - Thermoset composition KW - Volatiles from thermosets KW - Degradation signatures PY - 2020 DO - https://doi.org/10.1016/j.polymdegradstab.2019.109032 VL - 174 SP - 109032 PB - Elsevier Ltd. AN - OPUS4-50435 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nakadi, Flavio V. T1 - Single-event analysis of discrete entities using microwave-induced nitrogen plasma–mass spectrometry N2 - ICP-MS has become a standard for (ultra)trace elemental analysis due to its excellent sensitivity and multi-element capabilities. However, its widespread use is hampered by spectral interferences—especially in the low mass range (<81 amu)—primarily arising from Ar-based polyatomic ions, such as ArO+ and Ar2+, which compromise the accurate quantification of key elements like Fe and Se.1 Over the years, improvements such as collision/reaction cells and sector-field configurations have helped mitigate these interferences, albeit often at the cost of instrument complexity and increased operational burden.The microwave-induced nitrogen plasma (MINP) source, sustained by microwaves at atmospheric pressure and using nitrogen as the plasma gas, offers a fundamentally different plasma environment. Nitrogen is not only more economical (40-60%) and readily available than Ar, but also avoids the generation of problematic Ar-based interferences. While MINP had been previously applied in optical emission and bulk mass spectrometry,2 its implementation in single-event detection had not yet been demonstrated. This study pioneers the application of MINP-MS in single-event mode for real-time, high-throughput characterization of NPs, cells, and MPs. The evaluation began with Fe2O3 NPs monitoring the 56Fe nuclide, with a limit of detection of 8.6 ag for Fe, equivalent to a particle size threshold of 19 nm—surpassing the detection capabilities of quadrupole-based ICP-MS systems. Size distribution results obtained by SP-MINP-MS for Fe2O3 NPs (20–70 nm) matched closely with transmission electron microscopy (TEM) and dynamic light scattering (DLS), confirming the method’s accuracy. For Se, despite its high ionization energy, metallic SeNPs (150 and 250 nm) were reliably quantified by monitoring 80Se. A calibration curve constructed using SeNP standards yielded excellent linearity (R2 = 0.9994). This approach was further extended to single-cell analysis, using Se-enriched yeast (SELM-1 CRM) as a model. A transport efficiency-independent calibration strategy was employed, relying on SeNPs to determine Se content per cell. The results showed strong agreement with data from conventional SC-ICP-MS, with average Se masses of ~65 fg per cell, validating the performance of SC-MINP-MS for biological systems. Additionally, the instrument's capability to handle large, low atomic number particles was demonstrated via the analysis of polystyrene (PS) and polytetrafluoroethylene (PTFE) MPs. These MPs (2.5–3.0 µm) were quantified by monitoring 12C+ signals and applying a calibration strategy using citric acid as a standard. The resulting size distributions closely matched nominal sizes, reinforcing the system’s robustness for micrometer-sized polymeric materials. Event durations ranging from 470 to over 900 µs were consistent with literature values for single-entity ICP-MS and correlated well with particle size. These findings establish single-event MINP-MS as a promising analytical platform for analyzing discrete entities. It provides significant advantages over conventional Ar-based ICP-MS, including reduced interferences, lower operational cost, and comparable or superior sensitivity for analytes such as Fe and Se. By avoiding the limitations of Ar-based plasmas and enabling accurate quantification across a wide range of particle types and sizes, MINP-MS in single-event mode opens new avenues for high-resolution, interference-free elemental analysis at the individual entity level. T2 - 17th Rio Symposium on Atomic Spectrometry (17th RSAS) CY - São Pedro City, Brazil DA - 09.11.2025 KW - MICAP-MS KW - Nitrogen plasma KW - Nanoparticles KW - Cells KW - Microplastic KW - Single particle KW - Single event KW - ICP-MS PY - 2025 AN - OPUS4-64954 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Crasselt, Claudia T1 - Influence of rheology modifying admixtures on hydration of cementitious suspensions N2 - The state of fresh concrete is predominantly determined by the rheological properties of the cement paste. In order to control performance spectra and requirements of novel concretes and to better understand macroscopic phenomena, comprehensive knowledge of the material behavior of fresh cement suspensions as well as of the complex relationships of mechanisms at the nano and micro scale are necessary. This work focuses on micro and nano rheology of suspensions of cementitious model systems and the influence of polycarboxylate-based admixtures on the rheology. The phenomena are driven by multiple parameters such as adsorption and particle interactions. Hence, the first part examines the interaction between polycarboxylate ether (PCE) and synthesized clinker phases and hydration products as model systems with regard to early hydration products. T2 - 6th International Symposium on Nanotechnology in Construction CY - Hong Kong, China DA - 02.12.2018 KW - Cement KW - Early hydration KW - Polycarboxylate ether (PCE), PY - 2018 AN - OPUS4-46980 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Barkeshli, Mandana A1 - Stephan, Ina A1 - Shevchuk, Ivan A1 - Soltani, Mojtaba T1 - Characteristics of Sizing Materials Used in Persian Medieval Manuscripts: Physical, Optical, Spectral Imaging, and Fungicidal Properties N2 - In this study, we investigated the diverse range of materials used for sizing in Iranian paper manuscripts during the Timurid (fifteenth century) to Safavid (sixteenth century) and Qajar (nineteenth century) periods. Our approach combined historical analysis with scientific examination of reconstructed sizings. We reconstructed 15 sizing materials based on identified Persian historical recipes and analysed their physical, optical, and spectral characteristics. Additionally, we assessed their behaviour against the mould fungus Aspergillus flavus. The results revealed distinctive properties for each sizing material, shedding light on their potential applications in paper preservation. Furthermore, our investigation demonstrated variations in hygroscopicity, thickness, grammage, and ash content post-sizing. The sizing materials also exhibited different effects on paper reflectance properties. Additionally, our study revealed insights into the impact of sizing on burnished papers, indicating that the mechanical process of burnishing did not significantly alter the chemical composition or spectral properties of the paper, with only minor changes in brightness observed in specific cases. All tested sizing materials supported varying levels of mould growth, indicating potential implications for paper conservation. Our findings provide valuable insights into the historical practices of Iranian paper sizing and offer practical considerations for the preservation of paper manuscripts. KW - Paper sizings KW - Persian historical recipes KW - Physical and optical characteristics KW - Fungicidal property KW - Spectral imaging PY - 2024 DO - https://doi.org/10.1080/00393630.2024.2342647 VL - 69 SP - 519 EP - 536 PB - Informa UK Limited AN - OPUS4-60159 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Topolniak, Ievgeniia T1 - Micropatterning of mussel-inspired materials - Empower selective functionality N2 - Surface-modification platforms that are universally applicable are vital for the development of new materials, surfaces, and nanoparticles. Mussel-inspired materials (MIMs) are widely used in various fields because of their strong adhesive properties and post-functionalization reactivity. However, conventional MIM coating techniques have limited deposition selectivity and lack structural control, which has limited their use in microdevices that require full control over deposition. To overcome these limitations, we developed a micropatterning technique for MIMs using multiphoton lithography, which does not require photomasks, stamps, or multistep procedures. This method enables the creation of MIM patterns with micrometer resolution and full design freedom and paves the way for innovative applications of MIMs in various multifunctional systems and microdevices, such as microsensors, MEMS, and microfluidics. T2 - BioCHIP Berlin - International Forum on Biochips and Microfabrication CY - Berlin, Germany DA - 28.05.2024 KW - Mussel inspired materials KW - Multiphoton lithography KW - Two photon polymerisation PY - 2024 AN - OPUS4-60254 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Stephan, Ina A1 - Boenke, Viola A1 - Drecker, Sigrid T1 - Weiterentwicklung und Verbesserung des Konzeptes zur Begrenzung von Konservierungsmitteln für Produkte mit dem Blauen Engel N2 - Im Rahmen des Forschungsvorhabens wurde die biologische Prüfmethode der Checkliste zur stoffli-chen Bewertung im Rahmen des Aufnahmeverfahrens für weitere Topfkonservierungsmittel in den Anhang 1 zur Vergabegrundlage RAL-UZ102 „Emissionsarme Innenwandfarben“ überarbeitet. Der Test für den Einsatz von Konservierungsmitteln in seiner jetzigen Fassung besteht seit nahezu 20 Jah-ren und erfolgt ausschließlich an weißer Dispersionsfarbe für den Innenraum. Die hierbei ermittelten Höchstmengen für den Einsatz von Topfkonservierern werden z.Zt. auch auf andere Innenraumbau-produkte übertragen. Ziel war es zu klären, ob die Anforderungen an die Topfkonservierung bei Far-ben tatsächlich für andere Innenraumbauprodukte übernommen werden können. Die im Vorhaben durchgeführten Versuche deuten darauf hin, dass dies nicht ohne weiteres möglich ist. Nach Rückspra-che mit Vertretern aus der Industrie wurde das Keimspektrum für die Prüfung zudem um Hefe- und Schimmelpilze erweitert. Des Weiteren wurde eine künstliche Alterung eingeführt und überprüft, ob dies einen Einfluss auf den Gehalt an Isothiazolinonen hat. Die Konzentration von Isothialzolinonen wurde mittels Ultra-Hochleistungsflüssigkeitschromatographie kontrolliert und hinsichtlich einer Kor-relation mit dem Wachstum von Mikroorganismen ausgewertet. Da die in den Innenraumbauproduk-ten zugesetzten Isothiazolinone als Kontaktallergene bekannt sind, ist es ein Ziel des „Blauen Engel“-Umweltzeichens, die geringste erforderliche Menge an Konservierungsmittel in den Produkten zu ver-wenden, ohne die positive Auswirkung der Topfkonservierung zu gefährden. Daher sind die Optimie-rung der Leistungsstärke von Konservierungsmitteln und die Kontrolle der Hygiene im Herstellungs-prozess von zunehmender Bedeutung. Um Einblicke in den Herstellungsprozess von Farben zu gewin-nen, wurden im Rahmen des Vorhabens vier Farbwerke besichtigt, in denen weiße Innenraumfarben produziert werden, die mit dem Umweltzeichen „Blauer Engel“ ausgezeichnet sind. Gemeinsam mit den Fachleuten vor Ort wurde diskutiert, welche Maßnahmen zur Verbesserung der Werkshygiene er-griffen werden können, um den Einsatz von Topfkonservierern möglichst gering zu halten. Des Weite-ren wurde in dem Forschungsvorhaben untersucht, ob eine schnellere Bestimmung der Keimzahl in den Rohstoffen mittels quantitativer Polymerasekettenreaktion bereits im Farbwerk realisierbar ist. KW - Methode KW - Isothiazolinone KW - Gebindekonservierung KW - Bakterien KW - Schimmel KW - Wirksamkeit KW - Biozide PY - 2020 SN - 1862-4804 VL - 54 SP - 4 EP - 149 PB - Umweltbundesamt CY - Dessau AN - OPUS4-50972 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stephan, Ina A1 - Dimke, Thomas A1 - Guterman, R. A1 - Smith, C. A. A1 - Cataldo, V. A. T1 - Antibacterial and degradable thioimidazolium poly(ionic liquid) N2 - New antibacterial agents are urgently required to fight the emergence of antibiotic-resistant bacteria. We recently synthesized the first thioimidazolium ionene, which has antibacterial properties and can degrade in various media. This dual functionality is crucial in order to limit the environmental impact of these biocides. We have found that our polymer is stronger than benzalkonium chloride (BAC) against Pseudomonas aeruginosa and also readily degrades in the presence of base, while remaining stable in acidic environments. These results highlight a new emerging class of antibacterial degradable polymers. KW - Ionic liquid KW - Antibacterial polymer KW - Amphiphilic polymer KW - Thioimidazolium KW - Degradable polymer KW - Polyioinic liquid PY - 2020 DO - https://doi.org/10.1021/acssuschemeng.0c02666 VL - 8 IS - 22 SP - 8419 EP - 8424 PB - ACS Publications AN - OPUS4-50982 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ghasem Zadeh Khorasani, Media T1 - Long range influence of boehmite nanoparticles on the nanomechanics of epoxy matrix used in carbon-fiber composites N2 - Boehmite nanoparticles (AlOOH) were recently found to improve properties such as crack resistance, shrinkage and compressive strength in epoxy composites. Concentration and surface modification of boehmite nanoparticles are key factors for abovementioned enhancements. To understand the underlying mechanisms, more detailed research of micro- and nanoscopic mechanical properties is required. The presented study aims to investigate the influence of concentration and surface modification of boehmite on the stiffness of the bulk epoxy by means of AFM-based approaches: Force-Distance curves (FDC) on the sub- microscale and Intermodulation AFM and amplitude-dependent force spectroscopy (ADFS) on the nanoscale. For this purpose, stiffness-maps of epoxy filled with boehmite, with and without surface modification (HAc-boehmite) were obtained by FDC. These measurements showed a slight increase in overall stiffness of composite with increasing the nanoparticle content. The stiffening effect was observed to be intensified with HAc-boehmite. Since the lateral resolution of FDC is not high enough to distinguish nanoparticles, this effect was assumed to be due to the inevitable inclusion of nanoparticles in the measurement. By using Intermodulation-AFM, yielding ADFS stiffness maps with the resolution of <10 nm, we were able to calculate the average stiffness of bulk epoxy without the interference of nanoparticles. It was expected that the stiffness of regions faraway from particles would be equal to neat epoxy. In contrast, the results showed a drastic increase in stiffness of epoxy with increasing boehmite concentration (0, 1, 2.5, and 15%) especially in case of introducing 15wt% HAc-boehmite. Another important observation was formation of a spatial structure with non-homogenous stiffness distribution in bulk epoxy with HAc-boehmite. The underlying mechanisms of described observations are not fully understood yet. One hypothesis is the local increase in crosslinking density which we aim to investigate in our further studies by combining Dynamic Mechanical Thermal Analysis (DMTA) and Intermodulation-AFM. T2 - Frontiers in Polymer Science CY - Seville, Spain DA - 17.05.2017 KW - AFM KW - Boehmite KW - Epoxy nanocomposite PY - 2017 AN - OPUS4-50688 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stephan, Ina T1 - Reference Organisms in Materials Science: Why and How? N2 - Materials are subject to environmental constraints that include biological, chemical and physical factors. To gain confidence about durability and long-term performance of any material, environmental resistance testing procedures have to be amended with modern simulation procedures that include biological components. In fact, any environmentally exposed surface at temperatures lower than 121 °C will be home to microbial growth, even at high salt concentrations, extreme pH, environmental pollution, low water potential, and intense irradiation – everywhere where water is liquid and available. As a consequence, complex microbial ecosystems called biofilms are self-sufficient and found on almost all solid-air-water interfaces. Obviously, environmental changes perturb biofilm development but over a number of seasons, these changes result in relatively stable microbial communities peculiar and adapted to a particular niche and material. Certain microbial settlers are indicative of, and in a real sense mark, a particular biofilm and can, thus, be considered as “reference organisms”. Characteristic reference organisms’ peculiar to specific material-inhabiting communities can be isolated, identified, characterised and used in standard test procedures as well as research into materials science (materials improvement). In this presentation classical microbiological, genetic and molecular methods for studying reference organisms and their roles in materials deterioration will be presented. We will present a set of different reference organisms that are currently in focus of our research and testing development. T2 - IBBS 17 - The 17th International Biodeterioration & Biodegradation Symposium CY - Manchester, United Kingdom DA - 06.09.2017 KW - Biofilm KW - Biodeterioration KW - Knufia petricola KW - Bioprospecting fuels KW - Solar panels PY - 2017 AN - OPUS4-42460 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Barnefske, Lena T1 - PDMS-POS-capsules for prospective self-healing silicone rubber N2 - Capsules made of a polydimethylsiloxane (PDMS) core with a poly(organosiloxane) (POS) shell can be used as a new filler system for self-healing silicone rubber. Synthesis of these PDMS-POS capsules, as well as the characterization based on TGA, SEM and fluorescence spectroscopy is presented. T2 - 6th ICSHM 2017 CY - Friedrichshafen, Germany DA - 25.06.2017 KW - Self-healing KW - Capsules KW - PDMS PY - 2017 AN - OPUS4-40856 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kirner, Sabrina A1 - Wirth, Thomas A1 - Sturm, Heinz A1 - Krüger, Jörg A1 - Bonse, Jörn T1 - Nanometer-resolved chemical analyses of femtosecond laser-induced periodic surface structures on titanium N2 - The chemical characteristics of two different types of laser-induced periodic surface structures (LIPSS), so-called high and low spatial frequency LIPSS (HSFL and LSFL), formed upon irradiation of titanium surfaces by multiple femtosecond laser pulses in air (30 fs, 790 nm, 1 kHz), are analyzed by various optical and electron beam based surface analytical techniques, including micro-Raman spectroscopy, energy dispersive X-ray analysis, X-ray photoelectron spectroscopy, and Auger electron spectroscopy. The latter method was employed in a high-resolution mode being capable of spatially resolving even the smallest HSFL structures featuring spatial periods below 100 nm. In combination with an ion sputtering technique, depths-resolved chemical information of superficial oxidation processes was obtained, revealing characteristic differences between the two different types of LIPSS. Our results indicate that a few tens of nanometer shallow HSFL are formed on top of a ∼150 nm thick graded superficial oxide layer without sharp interfaces, consisting of amorphous TiO2 and partially crystallized Ti2O3. The larger LSFL structures with periods close to the irradiation wavelength originate from the laser-interaction with metallic titanium. They are covered by a ∼200 nm thick amorphous oxide layer, which consists mainly of TiO2 (at the surface) and other titanium oxide species of lower oxidation states underneath. KW - Laser-induced periodic surface structures (LIPSS) KW - Femtosecond laser KW - Oxidation KW - Titanium KW - Auger electron spectroscopy PY - 2017 DO - https://doi.org/10.1063/1.4993128 SN - 0021-8979 VL - 122 IS - 10 SP - 104901, 1 EP - 9 PB - AIP Publishing CY - Melville, NY, USA AN - OPUS4-41905 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Valet, Svenja A1 - Bohlmann, Tatjana A1 - Ebell, Gino A1 - Burkert, Andreas T1 - pH sensitive gel pads for the visualization of anodes and cathodes on zinc N2 - Zinc and zinc alloys have many applications. Zinc corrosion takes place in the atmosphere and is assumed to follow the water drop theory (a macroelement), in which the anode is at the centre of the drop and is surrounded by a cathode. This paper is the first to use gel electrolytes made of agar to visualize anodic and cathodic areas on zinc samples in order to examine the water drop theory. For that, agar gels were added with universal pH indicators, as the anode and cathode exhibit different pH values. In this paper, different amounts of pH indicators were tested to determine whether the indicator influences the potential, the impedance, phase shift, corrosion current and potential and corrosion layer resistance. KW - Corrosion KW - Zinc KW - Gel electrolyte PY - 2026 DO - https://doi.org/10.1016/j.electacta.2026.148134 SN - 0013-4686 VL - 551 SP - 1 EP - 21 PB - Elsevier Ltd. AN - OPUS4-65308 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Grundlagen Spannungsrisskorrosion N2 - Der Vortrag stellt die Grundlagen und Schädigungsmechanismen der Spannungsrisskorrosion an metallenen Werkstoffen vor. Aus dem Zusammenspiel von mechanischer Beanspruchung, dem Korrosionsmedium und den Eigenschaften des Werkstoffs können sich Bedingungen ergeben, welche den Eintritt von SpRK begünstigen können. Speziell wird auf auf die chloridinduzierte Spannungsrisskorrosion und die wasserstoffinduzierte SpRK näher eingegangen. Abschließend werden einige normative Prüfmöglichkeiten vorgestellt. T2 - Korrsosionsschutz in der maritimen Technik CY - Hamburg, Germany DA - 28.01.2026 KW - Spannstahl KW - Spannungsrisskorrosion KW - Nichtrostender Stahl KW - Korrosion PY - 2026 AN - OPUS4-65425 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rurack, Knut T1 - Functional polymeric coatings for sensory applications N2 - The growing demand for the detection of relevant chemical compounds as close as possible to their point of origin—whether in industrial processes, for (civilian or military) security, or for environmental monitoring—has increased the importance of functional polymers with molecular recognition capabilities. These materials must meet practical requirements arising from very different real-world scenarios in which simple, robust, and field-deployable approaches are needed and in which bioanalytical binders often suffer significant performance losses. Polymer recognition matrices therefore serve as an essential complement to established laboratory-based analytical technologies. The realization of rapid and reliable onsite detection places specific demands on material design: polymeric recognition layers must be produced with minimal thickness, integrated onto suitable carrier media, and designed for both selectivity and operational robustness. This presentation will introduce our work on molecularly imprinted polymers (MIPs) that have been specifically developed for the detection of relevant contaminants such as pesticides and perfluorinated compounds. Beyond these target analytes, the presentation will show how such polymer layers can support robust, sustainable diagnostic concepts, and it will outline generalizable design principles that enable their extension to a broad spectrum of analytical challenges. T2 - Institutskolloquium des Instituts für Chemie, Humboldt Universität zu Berlin CY - Berlin, Germany DA - 28.01.2026 KW - Functional organic materials KW - Responsive polymers KW - Sensing KW - Molecularly imprinted polymers PY - 2026 AN - OPUS4-65435 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gladrow, K. A1 - Unkovskiy, A. A1 - Yassine, J. A1 - Gaertner, N. A1 - Topolniak, Ievgeniia A1 - Henning, N. A1 - Schmidt, F. T1 - The effect of nitrogen atmosphere during post-curing on cytotoxicity, polishability, flexural strength, and surface hardness of 3D-printed denture bases: an in vitro study N2 - 3D printing is increasingly utilized in dentistry. Compared to traditional manufacturing methods, 3D printing provides advantages such as faster production times and the ability to create complex structures. Although biocompatible materials are available, many are only suitable for temporary applications. This study examines the impact of nitrogen-aided post-processing on the mechanical properties and cytotoxicity of 3D-printed denture bases, with the hypothesis that this post-processing will enhance material properties and decrease cytotoxicity. Specimens were fabricated from V-print dentbase (Voco GmbH, Cuxhaven, Germany) and post-processed either in nitrogen or air. The specimens were categorized into aged and non-aged groups. For comparison, specimens made from milled material were utilized. Vickers hardness, flexural strength, polishability, cytotoxicity, and degree of conversion were then assessed for all groups. The data were analyzed using a one-way ANOVA and Tukey HSD test for multiple comparisons, with a significance threshold of p < 0.05. Post-curing with nitrogen improved the degree of conversion, surface hardness, and biocompatibility of 3D-printed dental materials, confirming reduced cytotoxicity without impairing mechanical properties. Nitrogen increased polymerization and decreased harmful monomers, making it ideal for clinical applications in contact with the oral mucosa. Optimizing post-processing steps, such as curing in nitrogen, enhances biocompatibility while maintaining strength and hardness, ensuring better patient care in dental applications. KW - Biocompatibility KW - V-Print KW - Cytotoxicity KW - Nitrogen KW - Dentistry PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-654504 DO - https://doi.org/10.1007/s10856-026-07006-5 SN - 1573-4838 VL - 37 IS - 1 SP - 1 EP - 13 PB - Springer Science and Business Media LLC AN - OPUS4-65450 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radnik, Jörg T1 - The role of Critical Raw Materials in Advanced Materials for the Energy Transition N2 - Based on the UBA report “Advanced materials for energy transition” by Xenia Knigge and Jörg Radnik the role of critical raw materials is discussed. Critical raw materials are needed in main fields of the energy transition, like photovoltaic, fuel cells, wind energy, and batteries. For the optimisation of the use of these materials different scenarios are discussed like (i) decreasing the needed amount of raw materials, (ii) searching for alternatives, (iii) using technologies which do not require critical raw materials, (iv) increasing the recycling rates, and (v) expanding the raw material sources. T2 - IRISS policy dialogue CY - Online meeting DA - 12.01.2026 KW - Solar Cells KW - Fuel cells KW - Batteries KW - Multi-use materials PY - 2026 AN - OPUS4-65451 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kleba-Ehrhardt, Rafael A1 - Dávila, Josué A1 - Geissler, Johann A1 - Mohr, Gunther A1 - Schmidt, Johannes A1 - Heinze, Christoph A1 - Hilgenberg, Kai A1 - Gurlo, Aleksander A1 - Karl, David T1 - Influence of Haynes 282 powder oxidation on powder properties and component quality in laser powder bed fusion N2 - Reuse of powder in powder bed additive manufacturing is a common practice to enhance sustainability and reduce costs. However, the reusability of metal powder is limited by the oxidation of the powders. Even in a protective atmosphere, each build job leads to gradual oxidation of the powder, which has led to concerns about its impact on powder and part properties. Consequently, strict confidence intervals for oxygen content in nickel-based alloy feedstocks are enforced in the industry. Despite this, there is currently a lack of in-depth studies investigating the specific influence of oxygen on Haynes 282, a widely used nickel-based alloy. This study examines artificially aged Haynes 282 powder batches with oxygen content of 160 ppm, 330 ppm, 1050 ppm, and 1420 ppm. Detailed powder characterization was performed, including morphology, chemical composition, particle size, flowability, and packing behavior. Components were fabricated via PBF-LB/M to evaluate density and mechanical properties. The results showed that higher oxidation levels improved powder flowability and packing density. However, in manufactured parts, irregular melt tracks and increased surface roughness were observed, which could easily be removed by post-processing. No significant differences in density or mechanical properties at room temperature, such as tensile strength and elongation, were found. These findings indicate that H282 powder potentially remains suitable for reuse, even when the batches exhibit increased oxygen content, supporting discussions on revising the existing oxygen content confidence intervals for nickel-based alloys. The results highlight the potential for optimizing recycling strategies and reducing material waste in additive manufacturing processes. KW - Additive manufacturing KW - Powder bed fusion KW - Powder characterization KW - Powder oxidation KW - Powder recycling PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-654545 DO - https://doi.org/10.1016/j.addma.2025.105050 SN - 2214-8604 VL - 116 SP - 1 EP - 16 PB - Elsevier B.V. AN - OPUS4-65454 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertovic, Marija T1 - The sources of human error N2 - Perfect flawless performance does not exist. Yet we expect people in organisations with high safety and reliability demand to perform at their best so that the systems designed, operated and maintained by people do not fail. Still, even the best guarded systems fail. The goal of the study of human factors is avoiding the negative effects of the interaction between humans and technology as well as decreasing them to increase the well-being of people, functioning of the systems, and safety. This is achieved by identifying human performance problems, by applying human knowledge to the design of the system, and by utilizing gained knowledge to other similar situations that exist currently or will occur in the future. This presentation will outline the definition, classification and misconceptions about human error and discuss the differences between traditional and contemporary understanding and prevention of human error. Practical examples from own research, highlighting the importance of identifying risks and appropriately dealing with them, will be given. T2 - IABSE Workshop Helsinki 2017: Ignorance, uncertainty and human errors in structural engineering CY - Helsinki, Finland DA - 15.02.2017 KW - Human error KW - Human factors KW - Organisational accidents KW - Non-destructive testing PY - 2017 AN - OPUS4-39446 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rahner, E. A1 - Thiele, T. A1 - Voss, Heike A1 - Müller, F.A. A1 - Bonse, Jörn A1 - Gräf, S. T1 - Objective, high-throughput regularity quantification of laser-induced periodic surface structures (LIPSS) N2 - The growing demand for precise surface functionalization through laser-generated periodic surface structures highlights the necessity for efficient, reproducible, and objective evaluation methods to evaluate their structural regularity. We introduce ReguΛarity (v.1.2.7), a freely available, Python-based software with a graphical user interface for the automated, quantitative assessment of the regularity of laser-induced periodic surfaces structures (LIPSS), obtained from optical microscopy, SEM, or AFM. The software integrates image segmentation, one- and two-dimensional Fourier analyses, and gradient-based orientation determination to facilitate a comprehensive regularity analysis of grating-like (quasi-)periodic surface patterns with spatial periods Λ. This is achieved through the proposed regularity tuple R, composed of five key parameters: the normalized spread of the spatial period RΛ,2D (from 2D-FT), the normalized variation of the most frequent spatial period RΛ (from 1D-FT), the Gini coefficient G, the Dispersion of the LIPSS Orientation Angle δθ (DLOA), and the mean phase deviation . To demonstrate its applicability, we compare ideal sinusoidal patterns with SEM images obtained from LIPSS on stainless steel (AISI 316L) and aluminum alloy (AlMg5) surfaces, confirming the software’s ability to objectively distinguish between varying levels of structural regularity. ReguΛarity facilitates high-throughput analysis and data-driven process optimization in surface engineering and laser materials processing. KW - Laser-induced periodic surface structures (LIPSS) KW - Image processing KW - Regularity quantification KW - Fourier analysis KW - Structural homogeneity PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-654070 DO - https://doi.org/10.1016/j.apsusc.2026.165919 SN - 0169-4332 VL - 726 SP - 1 EP - 12 PB - Elsevier B.V. AN - OPUS4-65407 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lu, Z. C. A1 - Haist, M. A1 - Ivanov, D. A1 - Jakob, C. A1 - Jansen, D. A1 - Schmid, M. A1 - Kißling, P. A. A1 - Leinitz, Sarah A1 - Link, J. A1 - Mechtcherine, V. A1 - Neubauer, J. A1 - Plank, J. A1 - Schmidt, Wolfram A1 - Schilde, C. A1 - Schröfl, C. A1 - Sowoidnich, T. A1 - Stephan, D. T1 - Characterization data of reference cement CEM III/A 42.5N used for priority program DFG SPP 2005 "Opus Fluidum Futurum - Rheology of reactive, multiscale, multiphase construction materials" N2 - Two types of cements were selected as the reference cement in the priority program 2005 of the German Research Foundation (DFG SPP 2005). A thorough characterization of CEM I 42.5 R has been made in a recent publication. In this paper, the characterization data of the other reference cement CEM III/A 42.5 N are presented from the aspects of chemical and mineralogical compositions as well as physical and chemical properties. The characterization data of the slag, which is the second main constituent of this specific cement besides the clinker, are presented independently. For all data received, the mean values and the corresponding errors were calculated. The data shall be used for the ongoing research within the priority program. Also, researchers from outside this priority program can benefit from these data if the same materials are used. KW - Cement KW - Slag KW - Characterization KW - DFG SPP 2005 PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-568980 DO - https://doi.org/10.1016/j.dib.2020.105524 SN - 2352-3409 VL - 30 SP - 1 EP - 14 PB - Elsevier CY - Amsterdam AN - OPUS4-56898 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Schmidt, Wolfram A1 - Tlhatlha, Pheladi A1 - Obeng, Emmanuel A1 - Tsaku, Mawuli Kwaku A1 - Arthur, Daniel Vincent A1 - Dodoo, Alex ED - Schmidt, Wolfram ED - Tlhatlha, Pheladi T1 - A practical handbook for safe, smart and durable construction in Ghana N2 - The handbook provides practical guidelines for safe, efficient, and effective construction in Ghana, focusing on proper cement use, mixing consistencies and techniques, and environmental protection. It emphasizes quality control, safety in handling construction materials, and the importance of using protective equipment to prevent health hazards. KW - Cement strength classifications KW - Cement mixing ratios KW - Quality control PY - 2025 SN - 978-3-00-083134-8 SP - 1 EP - 35 PB - Ghana Standards Authority (GSA) CY - Accra AN - OPUS4-63641 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmidt, Wolfram T1 - SPIN- Spearhead network for innovative,clean and safe cement & concrete technologies N2 - Worldwide, cement and concrete experts are at the cutting-edge to sustainable, green, healthy but nonetheless high-Performance concrete. The current relatively low development of the cement and concrete industry in Africa offers the unique opportunity to start directly on the best achievable and sustainable Level, if only Expertise is sufficiently available. It should not be neglected that concrete is a product with comparably low Transport ranges, which means that an improved concrete market will mainly Support the local economy without exceeding financial Drains to the international market, thus fostering the fight against poverty, which is an urgent Need in most African countries. T2 - Workshop Cement and Concrete for Africa CY - Berlin, Germany DA - 17.08.2011 PY - 2011 N1 - Geburtsname von Priebe, Nsesheye Susan: Msinjili, N. S. - Birth name of Priebe, Nsesheye Susan: Msinjili, N. S. AN - OPUS4-24728 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Vasilic, Ksenija A1 - Schmidt, Wolfram A1 - Kühne, Hans-Carsten A1 - Haamkens, Frank A1 - Mechtcherine, V. A1 - Roussel, N. T1 - Flow of fresh concrete through reinforced elements: Experimental validation of the porous analogy numerical method N2 - Numerical simulations of concrete castings are complex and time consuming. In order to decrease simulation time and to simplify simulation procedure, an innovative modelling approach, which treats reinforced sections in a formwork as porous media, was proposed. In the previous studies, this numerical model was proved suitable to simulate casting of model yield-stress fluids through reinforced elements. This article focuses on the experimental validation of the proposed model at the concrete scale. For this purpose, a large-scale laboratory casting of a highly reinforced beam is performed. The casting process is numerically simulated and the numerical results are compared to the experimental measurements. KW - Porous medium KW - Self-compacting concrete KW - Casting KW - CFD simulation KW - Reinforcement PY - 2016 UR - http://www.sciencedirect.com/science/article/pii/S0008884616301880 DO - https://doi.org/10.1016/j.cemconres.2016.06.003 SN - 0008-8846 VL - 2016/88 SP - 1 EP - 6 PB - Elsevier Ltd. AN - OPUS4-37441 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Umeche, E. L. A1 - Schmidt, Wolfram A1 - Uzoegbo, H. Ch. ED - Schmidt, Wolfram ED - Priebe, Nsesheye Susan T1 - A survey and analysis of locally available cements in South Africa N2 - South Africa and recently Nigeria are the only net exporter of cement in Africa, yet cements are imported into the country mainly on the basis of price competitiveness. This poses potential for scatter in the properties of the cements in the South African market as pricing seems to be the only determining factor that affects Portland cements imported. A survey of cements of grade 42.5N in the South African cement market was carried out to identify major players in the industry. The identified cements, which included four locally produced and one imported cement were then analysed for both chemical composition and physical properties in line with the Eurocode EN 196. Tests carried out include loss on ignition, chloride content, sulphate content, specific surface (Blaine), standard consistence, initial setting time, final setting time, soundness and flexural and compressive strength at 2, 7 and 28 days. The testing program was initiated as part of on-going Africa-wide cement testing competency program in partnership with BAM and PTB in Germany. The performance of the identified cements from the different local manufacturers and the imported cement were analysed and are presented in this paper. These results reveal some similarities and differences in the properties. Particularly of interest is the marked difference in the 28 days compressive strength of the cements. This paper shows that there is need for further tests across the cement industry as some of the cements failed to meet certain requirement as set by EN 196. The paper also recommends the use of proficiency testing schemes in the cement industry of the country to ensure the cement laboratories are providing results of high quality and at the same time act as a check to make sure these laboratories are not failing to meet standard requirements. T2 - 2nd International Conference on Advances in Cement and Concrete Technology in Africa CY - Dar es Salaam, Tanzania DA - 27.01.2016 KW - Cement KW - Proficiency testing KW - EN 196 KW - Standards KW - South Africa PY - 2016 SN - 978-3-9817502-3-2 N1 - Geburtsname von Priebe, Nsesheye Susan: Msinjili, N. S. - Birth name of Priebe, Nsesheye Susan: Msinjili, N. S. SP - 91 EP - 98 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-36876 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Vasilic, Ksenija A1 - Schmidt, Wolfram A1 - Kühne, Hans-Carsten A1 - Roussel, N. T1 - Model of SCC flow through reinforced sections: experimental validation N2 - This study focuses on concrete flow in presence of obstacles and develops a mathematical model and a computational approach for SCC flow through reinforced formworks. In order to decrease high computational times needed to simulate castings through reinforced elements, an innovative approach to model the reinforced sections as porous media is proposed here. In the previous work, this numerical model is proved able to simulate the free-surface flow of non-Newtonian fluids through the reinforcement networks. In the present study, the applicability of the model on the concrete flow will finally be proved. The large-scale form-filling experiments with SCC will be conducted and the experiments will be simulated using the proposed numerical model. The numerical model will then be validated through the comparison of the experimental results and the results of the numerical simulations. T2 - 7th RILEM International Conference on Self-Compacting Concrete and 1st RILEM International Conference on Rheology and Processing of Construction Materials CY - Paris, France DA - 02.09.2013 KW - Porous medium KW - Rheology KW - Numerical modelling KW - Reinforcement PY - 2013 SN - 978-2-35158-137-7 SN - 978-2-35158-138-4 SP - 229 EP - 236 PB - RILEM Publishing S.A.R.L CY - Paris, France AN - OPUS4-37442 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kruschwitz, Sabine T1 - Accelerating Sustainable Material Development with SLAMD: Case Studies Using Recycled and Bio-Based Materials N2 - As part of the EU Reincarnate project, BAM has developed an AI-based tool that signifi-cantly accelerates the development of materials in an iterative process of laboratory work, experimental validation, and data-driven optimization. This approach has already been suc-cessfully tested and validated. In Reincarnate SLAMD is currently being applied in demon-stration projects together with two industrial partners – a recycling company specializing in construction and demolition waste and a leading supplier of cement-based building materi-als. The recycling company aims to process recycled concrete fines and glass waste into composite cements with improved performance characteristics. The building materials' manufacturer, on the other hand, aims to reuse processed concrete waste primarily as aggre-gate and to develop suitable materials for five different exposure classes. The integration of SLAMD is envisioned to enable the rapid identification of optimal material compositions that consider the performance and ecological and economic aspects. In addition, we currently further develop in the Circular B-I/O project, a joint effort with African partners to develop alternative, more biobased building materials. The goal is to integrate agricultural residues – such as corn cobs, rice hulls, and sugarcane bagasse – into large-scale, robust supply chains for the construction industry. AI-driven decision-making will be used to create a sustainable framework to transform these seasonally variable raw materials into reliable, high-performance concrete components. Building stable ecosystems and supply chains is crucial to ensure the continuous availability of sustainable materials for a resilient and circular construction industry. T2 - 2nd Net-zero-future Conference CY - Cape Town, South Africa DA - 05.11.2025 KW - Data-driven Design KW - Sustainable Materials KW - Recycling PY - 2025 AN - OPUS4-64952 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmidt, Wolfram T1 - Effects and potentials of plant based chemical admixtures on the performance of cementitious construction materials N2 - While today, engineers can choose from a wide range of rheology modifying admixtures, in some parts of the world, these are difficult to access, due to their complex processing. However, alternatives can be bio-based polymers such as polysaccharides from various sources. These are easily accessible all over the world, do not demand for complicated processing, and typically they are more sustainable than many established materials, which are crude oil-based. The paper presents the effects of acacia gum, cassava starch and the gum of triumfetta pendrata A. Rich on the rheological performance of cementitious systems. It is shown that acacia gum can be as efficient as polycarboxylate based superplasticisers, cassava starch can reduce the yield stress slightly with little effect on the plastic viscosity, and the gum of triumfetta pendrata A. Rich increases the thixotropy of cement pastes with plasticizing polymers significantly. T2 - International Conference on Sustainable Materials, Systems and Structures (SMSS 2019) CY - Rovinj, Croatia DA - 20.03.2019 KW - Polysaccharides KW - Rheology KW - Cement KW - Chemical admixtures KW - Bio-based concrete PY - 2019 AN - OPUS4-47675 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Vasilic, Ksenija A1 - Kühne, Hans-Carsten A1 - Schmidt, Wolfram A1 - Roussel, N. T1 - Numerical simulations of scc casting: parameter determination N2 - The paper addresses numerical modelling of fresh self-compacting concrete. In the previous studies, a numerical tool for casting prediction is built based on the assumption that fresh concrete behaves as a yield-stress fluid and treating zones with rebars as porous media. The present contribution discusses the determination of material parameters, which are required as an input for numerical simulations of casting processes. T2 - International RILEM Conference on Materials, Systems and Structures in Civil Engineering 2016, Segment on Fresh Concrete CY - Lyngby, Denmark DA - 22.08.2016 KW - Fresh concrete KW - Simulation KW - CFD KW - Rheology PY - 2016 SN - 978-2-35158-184-1 SP - 163 EP - 172 PB - RILEM Publications S.A.R.L. CY - Paris, France AN - OPUS4-37446 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF ED - Schmidt, Wolfram ED - Priebe, Nsesheye Susan T1 - Advances in cement and concrete technology in Africa N2 - Welcome to the 2nd International Conference on Advances in Cement and Concrete Technology in Africa (ACCTA 2016), January 27– 29, 2016, held at White Sands Hotel, Dar es Salaam, Tanzania. The first ACCTA conference that took place in January 2013 in Johannesburg was a result of an African-European collaborative research project. Due to the success of this conference, it was announced that a triennial international conference is necessary, with the next conference scheduled to take place once again in Johannesburg. Within the organisation of the conference, unfortunately some unforeseeable events arose, which would lead to either a delay of the conference in Johannesburg until 2018 or a change of venue. The great response from the international scientific community supported the option to maintain the originally scheduled date. With the support of the local organisation committee from the University of Dar es Salaam and the contributions from the University of the Witwatersrand and the University of Zagreb the conference was shifted to Dar es Salaam. Despite the new boundary framework, we are extremely happy that it was possible to arrange an outstanding and excellent scientific programme. Therefore we would like to thank in particular the keynote speakers and all members of the international scientific community, as well as other delegates that supported the conference by their contributions and attendance. This shows us how significantly important the African cement and concrete market is for the entire global community. Africa can become a spearhead for the future of construction with cement and concrete. The continent exhibits an enormous construction potential and due to the relatively short history of building with these materials, innovations can be adopted and adapted unbiased and without influence of stakeholders, traditions, and complicated networks of regulations. This is a fertile ground for the existing promising generation of engineers and decision makers for re-inventing cement and concrete in the best possible way. There is no global optimum solution for concrete. The best solution in Africa is not the best solution in Europe or another part of the world, and the best solution in one particular African country is diverging from the best solution in another African country depending upon resources, supply chains, infrastructure, construction needs, traditions, available manpower, skills and technologies. Nevertheless, we can globally support our objectives to build future oriented and sustainable construction solutions by mutually learning from each other. In order to tackle the future challenges and build more sustainably and innovatively with concrete, we need to enhance interdisciplinary and cross-national skills and create networks between experts and decision makers globally. ACCTA offers this kind of platform, and we are happy to announce that the conference reaches a high impact in the world. Delegates and speakers come from more than 40 countries in the world originating from all continents. Besides the technical content there will be plenary discussions on the most relevant topics of future binder technologies and standards and product safety with outstanding expert panellists. We want to wish all delegates a successful conference and hope that this book can be a significant contribution for a future oriented and better concrete technology; in Africa and the entire world. Welcome to Dar es Salaam, Tanzania. T2 - 2nd International Conference on Advances in Cement and Concrete Technology in Africa CY - Dar es Salaam, Tanzania DA - 27.01.2016 KW - Cement KW - Concrete KW - Africa KW - Sustainability KW - Construction PY - 2016 SN - 978-3-9817502-3-2 N1 - Geburtsname von Priebe, Nsesheye Susan: Msinjili, N. S. - Birth name of Priebe, Nsesheye Susan: Msinjili, N. S. VL - 2 SP - 1 EP - 634 PB - BAM CY - Berlin, Germany AN - OPUS4-36859 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Leinitz, Sarah T1 - Einfluss der wässrigen Phase von Zementleim und Polycarboxylatethern auf die Rheologie und die frühe Hydratation von Zement N2 - Die Rheologie von fließfähigen zementären Systemen mit Fließmitteln wird durch eine Vielzahl parallel stattfindender Effekte beeinflusst. Zu diesen Effekten zählen Wechselwirkungen zwischen den Polymeren und Ionen in der Porenlösung, frühe Phasenbildung, zeitabhängige und kompetitive Adsorption zwischen anionischen Polymeren und Sulfationen, Bildung von Phasen in der Porenlösung sowie Morphologieänderungen an Partikeloberflächen. Die frühe Hydratation von Zement, die durch Lösungs- und Fällungsprozesse angetrieben wird, beeinflusst diese Effekte erheblich. Das permanente Ungleichgewicht der Porenlösung führt zu Veränderungen der Partikeloberflächen, welches widerum zur Folge hat, dass rheometrische Messungen dieser Zementleime anfällig für Streuungen sind. Um die Einflüsse aus der Zementhydratation zu minimieren, wurden die rheometrischen Untersuchungen mit Zement in Wasser, wässriger Phase von Zementleim bzw. mit vorhydratisiertem Zement durchgeführt. Zusätzlich wurden die gleichen Systeme mit Zugabe von Polycarboxylatethern untersucht. Die Ergebnisse zeigen, dass die Leime mit Wasser niedrigere Werte für Fließgrenze und plastische Viskosität aufweisen, als die Systeme mit der wässrigen Phase von Zementleim. Während die Polymere eine Verminderung der Fließgrenze zur Folge hatte, war die Wirkung von Polymeren auf die plastische Viskosität vernachlässigbar. Zusätzlich wurde die frühe Hydratation unter Verwendung von Wärmeflusskalorimetrie, Rasterelektronenmikroskopie und Nadeleindringtiefe beobachtet. T2 - 20. Internationale Baustofftagung CY - Weimar, Germany DA - 12.09.2018 KW - Rheologie KW - Polycarboxylatether KW - Zementleim KW - Fließmittel PY - 2018 AN - OPUS4-45974 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Leinitz, Sarah T1 - Assessment of rheological effects in the binder on the rheology of mortar N2 - In the last years flowable concrete has become increasingly important in applications such as, for systems with highly reinforced concrete with a complicated formwork, or sprayed concrete and 3D-printing of concrete. For all these applications it is necessary to have tailored rheological properties. Rheology can be described by values of yield stress and plastic viscosity, which can be determined for example by evaluation of rheometer measurements. But for different materials various rheometers with different geometries and stirrers are being used. To see the effects from paste in concrete, it is necessary to investigate mixes of paste, mortar and concrete, stepwise. But currently there exists no device, which is calibrated for these different systems at once. Due to this fact, conventional tests such as V-funnel efflux-time and flow diameter were determined, as well as rheometer data in different cell sizes and geometries. In this study the assessment of rheological effects in the binder on the rheology of mortar was investigated by using combination of two rheometers. T2 - Rheologische Messungen an Baustoffen 2018, 27. Workshop und Kolloquium CY - Regensburg, Germany DA - 07.03.2018 KW - Rheology KW - Cement KW - Mortar PY - 2018 AN - OPUS4-44447 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Leinitz, Sarah A1 - Schmidt, Wolfram A1 - Kühne, Hans-Carsten ED - Priebe, Nsesheye Susan T1 - Influence of stabilising agents on limestone filler and cement pastes N2 - The paper showed that the STA behave completely different in pastes with LSF and cement, respectively, as well as with or without PCE. While STA can affect plastic viscosity and yield stress in LSF and cement pastes, the addition of PCE causes that the STA have mainly an impact on plastic viscosity, except DGUM and ST-low. The performance of STA in LSF and cementitious systems can vary greatly due to different ionic strengths of the liquid phase. The charges due to modification of the starches have an intense influence on the rheological properties in pastes. The combined use of PCE and STA can lead to a significant increase of the plastic viscosity without a strong effect to the yield stress. For the evaluation of the effectivity of STA the ionic strength of the liquid phase and the solid volume fraction of the binder have to be taken into account. Further influences can arise from grain size and aggregate content as well as the temperature, which were not discussed in this paper. T2 - 3rd Symposium on Knowledge Exchange for Young Scientists (KEYS) CY - Johannesburg, South Africa DA - 26.06.2017 KW - Stabilising agent KW - Limestone filler KW - Cement PY - 2017 SN - 978-3-9818270-7-1 N1 - Geburtsname von Priebe, Nsesheye Susan: Msinjili, N. S. - Birth name of Priebe, Nsesheye Susan: Msinjili, N. S. VL - 3 SP - 143 EP - 146 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-41000 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ramirez Caro, Alejandra A1 - Pauli, Jutta T1 - Study of the hydration of superplasticizer-cement pastes with optical spectroscopy N2 - Chemical admixtures like superplasticizers or stabilizing agents are of ever increasing importance for modern concrete technology. Although such admixtures have meanwhile become common practice in many applications of concrete technology, the understanding of these highly complex systems is still limited and the relevant parameters, which predominantly control the interaction between the superplasticizer and the cement components, have not been identified yet. Optical methods have been successfully used for the analysis and monitoring of the interactions between a broad variety of nanoscale and molecular systems like nanoparticles of various chemical composition and different types of organic ligands or biomolecules. This encouraged us to assess the potential of these methods, and particularly reflectance and fluorescence measurements, for the study of the interactions that occur at the interface between particle or hydrate surfaces and the fluid phase at a very early stage of concrete formation. Special emphasis is dedicated to search for and identify differences between commonly used superplasticizers. Here, we focus on hydration effects using commercial comb shape polycarboxylate ethers (PCEs) with different charge densities, which are known to allow a very low water/cement ratio (w/c of 0.20 or less) while maintaining good workability. Based upon changes of the intensity of the reflectance and fluorescence signal and spectral effects of a dye, acting as optical reporter, a model for the interactions of dye, PCE molecules and cement nanoparticles in the very first phase of cement hydration is derived T2 - Gesellschaft Deutscher Chemiker-Analytische Chemie-Anakon 2017 CY - Tübingen, Germany DA - 03.04.2017 KW - Cement hydration KW - Optical spectroscopy KW - Superplasticizers PY - 2017 AN - OPUS4-39882 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rizzardi, Q. A1 - Derlet, P. M. A1 - Maaß, Robert T1 - Intermittent microplasticity in the presence of a complex microstructure N2 - We demonstrate the gradual shift from scale-free intermittent microplasticity to a scale-dependent behavior via the introduction of a variety of microstructural features within the Al-Cu binary alloy system. As long as the obstacles to dislocation motion remain shearable, the statistics of intermittent microplasticity has fat-tailed contributions. The introduction of incoherent precipitates leads to a complete transition from scale-free powerlaw scaling to an exponential and scale-dependent distribution. These results demonstrate how non-Gaussian interactions survive across different microstructures and further suggest that characteristic microstructural length scales and obstacle pinning-strengths are of secondary importance for the intermittency statistics, as long as dislocations can shear their local environment. KW - Scale-dependent behavior KW - Al-Cu binary alloy system PY - 2022 DO - https://doi.org/10.1103/PhysRevMaterials.6.073602 SN - 2475-9953 VL - 6 IS - 7 SP - 1 EP - 9 PB - American Physical Society AN - OPUS4-55387 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wallis, Theophilus A1 - Darvishi Kamachali, Reza T1 - Grain boundary structural variations amplify segregation transition and stabilize co-existing spinodal interfacial phases N2 - Grain boundaries (GBs)’s role in determining the functional and mechanical properties of polycrystalline materials is inscribed in both their structure and chemistry. Upon solute segregation, the structure and composition of a GB can change concurrently. We study the co-evolution of GB’s structure and segregation by enhancing the density-based phase-field model to account for the in-plane structural variations in the GB. Significant mutual coupling is revealed between the GB’s chemical and structural states during Mn segregation in Fe-Mn alloys. We found that the structural degrees of freedom in a GB (the ability of the GB structure to respond to the chemical variation) amplifies Mn segregation transition, even when the GB structure stays unchanged. When the GB structure is not uniform, that is the usual case, the coupling between GB structure and segregation evolution also enables the spinodally formed low- and high-Mn phases (upon segregation transition) to co-exist within the GB region. These findings explain the stabilizing mechanism of pronounced interfacial segregation fluctuations, experimentally evidenced in Fe-Mn GBs, and give new insights on the structural sensitivity of GBs’ segregation phenomena and the mutual chemo-structural interplay. KW - Grain boundary engineering KW - Segregation engineering KW - Grain boundary structure KW - Fe-Mn steels PY - 2022 DO - https://doi.org/10.1016/j.actamat.2022.118446 SN - 1359-6454 VL - 242 PB - Elsevier Ltd. AN - OPUS4-56160 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Derlet, P. A1 - Bocquet, H. A1 - Maaß, Robert T1 - Viscosity and transport in a model fragile metallic glass N2 - How thermally activated structural excitations quantitatively mediate transport and microplasticity in a model binary glass at the microsecond timescale is revealed using atomistic simulation. These local excitations, involving a stringlike sequence of atomic displacements, admit a far-field shear-stress signature and underlie the transport of free-volume and bond geometry. Such transport is found to correspond to the Evolution of a disclination network describing the spatial connectivity of topologically distinct bonding environments, demonstrating the important role of geometrical frustration in both glass structure and its underlying dynamics. KW - Metallic glass KW - Viscosity PY - 2021 DO - https://doi.org/10.1103/PhysRevMaterials.5.125601 SN - 2475-9953 VL - 5 SP - 1 EP - 7 PB - American Physical Society CY - College Park, MD AN - OPUS4-54152 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Maximilian, Thuy A1 - Spyrantis, Alexander A1 - Böhning, Martin A1 - Niebergall, Ute A1 - Maaß, Robert T1 - Spatially resolved roughness exponent in polymer fracture N2 - The fracture surface of slow and continuous crack propagation during environmental stress cracking of a semicrystalline polyethylene exhibits isotropic roughness exponents at the local scale but resolved across the macroscopic fracture surface a clear position dependence is found. The spatially resolved roughness exponent admits values in the range between 0.1 and 0.4, demonstrating nontrivial exponents in the small length-scale regime. Instead, they vary across the fracture surface according to the stress-state distribution, which suggests that the exponents are intimately linked to the locally dominating dissipation processes during craze cracking. KW - Plasticity KW - Fracture KW - Material failure KW - Mechanical deformation PY - 2022 DO - https://doi.org/10.1103/PhysRevMaterials.6.L090601 VL - 6 IS - 9 SP - 1 EP - 7 PB - American Physical Society CY - USA, Maryland AN - OPUS4-55797 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Shimada, Y. A1 - Ikeda, Yuki A1 - Yoshida, K. A1 - Sato, M. A1 - Chen, J. A1 - Du, Y. A1 - Inoue, K. A1 - Maaß, Robert A1 - Nagai, Y. A1 - Konno, T. T1 - In situ thermal annealing transmission electron microscopy of irradiation induced Fe nanoparticle precipitation in Fe–Si alloy N2 - The typical experimental conditions inside a transmission electron microscope (TEM), such as ultra-high vacuum, high-energy electron irradiation, and surface effects of ultrathin TEM specimens, can be the origin of unexpected microstructural changes compared with that of bulk material during in situ thermal-annealing experiments. In this paper, we report on the microstructural changes of a Fe–15%Si alloy during in situ TEM annealing, where, in its bulk form, it exhibits an ordering transformation from D03 to B2 at 650 °C. Using a heating-pot type double tilt holder with a proportional–integral–differential control system, we observed the precipitation of α-Fe both at the sample surface and inside the sample. Surface precipitates formed via surface diffusion are markedly large, several tens of nm, whereas precipitates inside the specimen, which are surrounded by Fe-poor regions, reach a maximum size of 20 nm. This unexpected microstructural evolution could be attributed to vacancies on Si sites, which are induced due to high-energy electron irradiation before heating, as well as enhanced thermal diffusion of Fe atoms. KW - In situ thermal-annealing experiment KW - Microstructural changes of a Fe Si alloy KW - Microstructural evolution PY - 2022 DO - https://doi.org/10.1063/5.0070471 SN - 0021-8979 VL - 131 IS - 16 SP - 1 EP - 8 PB - AIP Publishing AN - OPUS4-54728 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ikeda, Yuki A1 - Nishijima, M. A1 - Kiguchi, T. A1 - Konno, T. T1 - Crystal structure characterization of martensite of Cu–Zn–Al ternary alloy by spherical aberration corrected scanning transmission electron microscopy N2 - The crystal structure of martensite in Cu-27at.%Zn-9.0 at.%Al alloy has been studied by using sphericalaberration-corrected high-angle annular dark-field scanning transmission electron microscopy (HAADF-STEM) and geometrical phase analysis (GPA) to examine possible changes in atomic rearrangements during martensitic transformation of this ternary system. Observation along [100]M zone axis is suitable for examining a chemical order of the martensite, and showed that, despite the non-stoichiometry of the alloy, atomic columns containing Al atoms are imaged and distinguished from the others. On the other hand, observation along [010]M zone axis directly revealed that the parent and martensitic phases possess L21 and 18R (21) structures, respectively. These observations suggested that the martensite retained the local chemical order of the parent phase without shuffling before and after the transformation. GPA revealed that the interface between the two phases was coherent with tilting of the basal plane approximately 6◦ across the boundary, which makes otherwise large inclination small during the martensitic transformation. KW - Shape-memory alloys KW - Martensitic transformation KW - Martensitic structure KW - Electron microscopy, transmission PY - 2021 DO - https://doi.org/10.1016/j.intermet.2021.107286 SN - 0966-9795 VL - 137 PB - Elsevier Ltd. AN - OPUS4-53076 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Maaß, Robert T1 - The Federal Institute of Materials Research and Testing (BAM) – 150 Years of Enabling Scientific and Technological Breakthrough N2 - BAM! This issue of Advanced Engineering Materials celebrates 150 years of scientific and technical research at the interface between academia, industry and politics. Rooted in 1871 at the birth of the German Empire and at that time located in simple basements and barracks, the institutional development began around mechanical metallurgy of iron and steel and represents today a diverse portfolio of fore-front research that orients itself along tomorrow's societal challenges and long-term research horizons. KW - 150 Years KW - Adolf Martens PY - 2022 DO - https://doi.org/10.1002/adem.202200648 VL - 24 IS - 6 SP - 1 EP - 3 PB - Wiley-VCH GmbH AN - OPUS4-55388 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tehranchi, Ali A1 - Zhang, S. A1 - Zendegani, A. A1 - Hickel, Tilmann A1 - Neugebauer, J. A1 - Scheu, C. T1 - Metastable defect phase diagrams as roadmap to tailor chemically driven defect formation N2 - Thermodynamic bulk phase diagrams have become the roadmap used by researchers to identify alloy compositions and process conditions that result in novel materials with tailored properties. Recent experimental studies show that changes in the alloy composition can drive not only transitions in the bulk phases present in a material, but also in the concentration and type of defects they contain. Defect phase diagrams in combination with density functional theory provide a natural route to study these chemically driven defects. Our results reveal, however, that direct application of equilibrium bulk thermodynamics can fail to reproduce experimentally observed defect formation. Therefore, we extend the concept to metastable defect phase diagrams to account for kinetic limitations that prevent the system from reaching equilibrium. We apply this concept to successfully explain the formation of large concentrations of planar defects in supersaturated Fe-Nb solid solutions. We then utilize it to design suitable conditions for synthesis, which we subsequently realized experimentally, successfully validating the formation of the predicted defects in Mg-Al-Ca alloys. The concept offers new avenues for the design of materials performance by tailoring defect structures. KW - Metastable defect phase diagram KW - Ab initio thermodynamics KW - Chemical potential KW - Laves phases KW - Transmission electron microscopy PY - 2024 DO - https://doi.org/10.1016/j.actamat.2024.120145 SN - 1359-6454 VL - 277 SP - 1 EP - 9 PB - Elsevier Ltd. AN - OPUS4-61803 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hickel, Tilmann T1 - Research data infrastructures as enablers for materials design N2 - Suitable material solutions are of key importance in designing and producing components for engineering systems – either for functional or structural applications. Materials data are generated, transferred, and introduced at each step along the complete life cycle of a component. A reliable materials data space is therefore crucial in the digital transformation and an important prerequisite for machine learning in materials science. Therefore, the consortium NFDI MatWerk aims to develop a sustainable infrastructure for the standardized digital representation of materials science and engineering (MatWerk). The goal is to seamlessly integrate decentralized data and metadata, experimental and computational workflows, and a materials ontology to maximize interoperability and reproducibility of materials data processing. To this end, data use profiles of participant projects from different sub-disciplines are analyzed to identify the most relevant scientific scenarios within MatWerk. Similarly, the Plattform MaterialDigital (PMD) is committed to provide a prototypical infrastructure for the digitalization of materials in an industrial context implemented by decentralized data servers, semantic data schemas and digital workflows. The standards, methods, and tools developed within the PMD are deployed and consolidated within the context of currently more than 20 BMBF-funded academic and industrial research consortia. Scientific workflow environments represent a major focus area, including efforts to improve the definition and representation of digital workflows, as well as their distribution in form of a workflow store. In this presentation we will describe the overarching visions behind these initiatives, their status, and progress of dissemination with a focus on the workflow activities and the connection between theoretical predictions and experimental solutions. Following the philosophy of both consortia, specific examples will be used to demonstrate innovative and pragmatic solutions. T2 - FLAIR Colloquium CY - Darmstadt, Germany DA - 10.06.2024 KW - MaterialDigital KW - NFDI-MatWerk KW - Workflows KW - Defect phase diagrams PY - 2024 AN - OPUS4-62720 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maaß, Robert T1 - On an experimentalist's hard search for free volume N2 - This talk was given in honor of Prof. Frans Spaepen, faculty at Harvard University, at the occasion of his Staudinger Lecture and his honorary doctorate degree reception at ETH Zurich. It covers a 10 year long journey of how an experimentalist probes free-volume effects in metallic glasses. T2 - Symposium in honor of Frans Spaepen Honorary Doctorate ETH Zurich CY - Zurich, Switzerland DA - 08.12.2023 KW - Metallic glass KW - Deformation KW - Shear bands PY - 2023 AN - OPUS4-60717 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maaß, Robert T1 - Probing internal damage in glassy metals N2 - This talk covers strain localization in metallic glasses and how it can be probed non-destructively using acoustic emission and x-ray methods. The results are compared to other methods and contextualized in the context of shear-band dynamics during inhomogeneous flow of metallic glasses. T2 - Seminar Zerstörungsfreie Prüfung TU München 2023 CY - Online meeting DA - 29.06.2023 KW - Metallic glass KW - Deformation KW - Acoustic emission PY - 2023 AN - OPUS4-60718 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hickel, Tilmann T1 - Solute induced defect phase transformations in Mg alloys N2 - The study of defect phases is important for designing nanostructured metals and alloys. Grain boundaries (GBs) form one class of defects that directly influence materials properties, such as deformability and strength. At the same time, alloying can introduce GB phase transformations and can therewith alter mechanical performance. In this work, we will discuss the concept of GB phase diagrams for several examples. The focus will be on the defect phases of a Σ7 (12¯30) [0001] 21.78◦ symmetric tilt GB in hcp Mg. Ab-initio simulations as a function of stress and temperature (using quasi-harmonic approximation) are performed, and different types of phase transformations are revealed. To this end, the influence of the chemical degree of freedom on the defect phases is studied for the example of Ga addition, using an efficient screening approach that combines empirical potentials and accurate ab-initio calculations. By exploiting the concept of defect phase diagrams, a phase transformation from the T to the A structural type and as well as a systematic transition of the segregation site preference is revealed. The results qualitatively agree well with experimental observations from scanning transition electron microscopy. The underlying physical mechanisms have an impact on grain-boundary engineering in metallic alloys. T2 - Calphad 2024 Conference CY - Karlsruhe, Germany DA - 26.05.2024 KW - Ab initio simulations KW - Grain boundaries KW - Defect phase diagram KW - Segregation PY - 2024 AN - OPUS4-62719 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maaß, Robert T1 - Temperature-dependent intermittent plasticity of Nb microcrystals N2 - Intermittent microplasticity via dislocation avalanches indicates scale-invariance, which is a paradigm shift away from traditional bulk deformation. Recently, we have developed an experimental method to trace the spatiotemporal dynamics of correlated dislocation activity (dislocation avalanches) in microcrystals (Phys. Rev. Mat. 2 (2018) 120601; Phys. Rev. Mat. 3 (2019) 080601). Here we exploit the temperature sensitive deformation of bcc metals. A marked change of the slip-size distribution is observed in the studied microcrystals, with increasingly small event-sizes dominating with decreasing temperature. This shows how a reduction in thermal energy increasingly suppresses the length-scale of dislocation avalanches, indicating how long-range correlations become gradually limited to the scale of the lattice. Our results further show that the stress-strain response is composed of strain-increments that are either thermally activated or essentially athermal. Temperature-dependent small-scale testing in combination with state-of-the-art discrete dislocation dynamics (DDD) simulations of Nb microcrystals are used to reveal these insights. T2 - MS&T20 Virtual CY - Online meeting DA - 02.11.2020 KW - Microcrystals PY - 2020 AN - OPUS4-60700 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maaß, Robert T1 - Tracing structural dynamics in metallic glasses during cryogenic cycling N2 - Highly unrelaxed structural states of metallic glasses have often advantageous mechanical properties. Since metallic glasses continuously relax with time (age) or inherently are well relaxed after processing, methods to uniformly rejuvenate the material are needed. One approach that has received attention is the so-called cryogenic-cycling method, during which a metallic glass is repeatedly immersed into liquid nitrogen. In some cases, cryogenic cycling is truly efficient in increasing the stored excess enthalpy of metallic glasses, but it does not seem to be universally applicable to all alloys and structural states. The origins for these differences remain unclear due to our limited understanding of the underlying structural evolution. In order to shed more light onto the fundamental structural processes of cryogenic cycling, we pursue in-situ x-ray photon correlation spectroscopy (XPCS) to trace the atomic-scale structural dynamics of a Zr-based metallic glass in two different structural states (ribbon and bulk metallic glass). This method allows calculating the relaxation times as a function of time throughout the thermal cycling. It is found that the investigated glasses exhibit heterogeneous structural dynamics at 300 K, which changes to monotonic aging at 78 K. Cryogenic cycling homogenizes the relaxation time distribution for both structural states. This effect is much more pronounced in the ribbon, which is the only structural state that rejuvenates upon cycling. We furthermore reveal how fast atomic-scale dynamics is correlated with long-time average structural relaxation times irrespective of the state, and that the ribbon exhibits unexpected additional fast atomic-scale relaxation in comparison to the plate material. Overall, a picture emerges that points towards heterogeneities in fictive temperature as a requirement for cryogenic energy storage. T2 - MRS Fall 2020 - Invited Talk CY - Boston, MA, USA DA - 27.11.2020 KW - Relaxation metallic glasses PY - 2020 AN - OPUS4-59542 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hickel, Tilmann T1 - Application of Density Functional Theory in the Context of Phase Diagram Modelling N2 - An important pillar for the modelling of phase diagrams is the availability of accurate thermodynamic data for the individual phases. While experimental calorimetry is a powerful technique, a prediction of materials behavior solely on the computer, i.e. complementary to experimental investigations, has its own advantages. It allows one to resolve uncertainties in experimental data, to develop physical thermodynamic models and to determine free energies of phases that are not stable in reality. For this purpose, density functional theory (DFT), which does not require any experimental or empirical fit parameters, is the method of choice. Its advantage is to take the quantum-mechanical solution for the electronic wave functions as a starting point, when determining the chemical bonding of atoms. In the first part of the talk, I will speak about enthalpies of formation resulting from this approach, the underlying approximations, the achievable accuracies, as well as the typical incorporation into Calphad assessments. We note, however, that a disadvantage of DFT is the restriction of the method to T = 0 K in their original formulation. Phase stabilities of real materials, on the other hand, are often dominated by processes that are due to finite temperatures. To include temperature effects in DFT, a significant method development was necessary in the last decade. In the second part of this talk, I will therefore provide the basic concepts for the calculation of vibrational, electronic, and magnetic entropy contributions. I will also highlight some recent methodological achievements in this field and show how these methods opened new routes in understanding and characterizing materials. At the end a few examples of ab initio based phase diagrams will be discussed. The focus will be on phase stabilities and microstructure formation in Ni-based materials. The advantages of combining theoretical, experimental and Calphad concepts will be particularly emphasized. T2 - MSIT Winter School on Materials Chemistry CY - Tegernsee, Germany DA - 21.01.2024 KW - Ab initio simulations KW - CALPHAD KW - Thermodynamics KW - Free energies PY - 2024 AN - OPUS4-62729 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Esakkiraja, N. A1 - Vishwakarma, A. A1 - Makineni, S. K. A1 - Jayaram, V. A1 - Hickel, Tilmann A1 - Divinski, S. V. A1 - Paul, A. T1 - Corrigendum to "Diffusion-controlled growth and microstructural evolution between Pt and Pd containing B2-NiAl bond coats and Ni-based single crystal superalloy" [Acta Mater. 266 (2024) 119687] N2 - This is a corrigendum to the original article "Diffusion-controlled growth and microstructural evolution between Pt and Pd containing B2-NiAl bond coats and Ni-based single crystal superalloy" that was published in the journal "Acta Materialia", vol. 266 (2024), article 119687. PY - 2024 DO - https://doi.org/10.1016/j.actamat.2024.120219 SN - 1359-6454 VL - 277 SP - 1 PB - Elsevier CY - Amsterdam AN - OPUS4-63519 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hickel, Tilmann T1 - Constructing defect phase diagrams from ab initio calculations N2 - Thermodynamic bulk phase diagrams have become the roadmap used by researchers to identify alloy compositions and process conditions that result in novel materials with tailored microstructures. On the other hand, recent progress in experimental atomic-scale characterization techniques allows one to study the local chemical composition at individual defects such as interfaces, grain boundaries, dislocations and surfaces. They show that changes in the alloy composition can drive not only transitions in the bulk phases present in a material, but also in the concentration and type of defects they contain. Defect phase diagrams, using chemical potentials as thermodynamics variables, provide a natural route to study these chemically driven defects. Our results show, however, that the direct application of thermodynamic approaches can fail to reproduce the experimentally observed defect formation. Therefore, we extend the concept to metastable defect phase diagrams to account for kinetic limitations that prevent the system from reaching equilibrium. We use ab initio calculations based on density functional theory to quantify the extension of regions where defect formation is expected. We successfully applied this concept to explain the formation of large concentrations of planar defects in supersaturated Fe2Nb Laves phases. In addition, we identify in a joint study with experiments conditions and structures in Mg-Al-Ca alloys for defect phase occurrence. The concept offers new avenues for designing materials with tailored defect structures. T2 - Materials Science Colloquium CY - Uppsala, Sweden DA - 25.04.2024 KW - Ab initio simulations KW - Grain boundaries KW - Defect phase diagram KW - Laves phases KW - Workflow PY - 2024 AN - OPUS4-62731 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hickel, Tilmann T1 - Interoperable workflows combining software tools along the process chain of materials N2 - Material science problems have intrinsically multiscale and multiphysics characters, and require us to employ a combination of methods on different time and length scales to resolve critical features. Normally creating workflows that connect data in multiple scales and various methods is a cumbersome task. Pyiron, an integrated development environment (IDE) for material science, contains modules for the atomistic as well as continuum scale that make a seamless connection possible. To this end, it provides a high-level coherent language in a unified workflow platform to study materials, for example, with LAMMPS simulations in the same framework as crystal plasticity codes such as DAMASK. The latter is integrated such that all required input files can be generated, the analysis can be executed and the routines of the DAMASK post-processing library can be employed. One example of a multi-scale workflow is the simulation of a multi-stage cold rolling process using pyiron. As with every DAMASK simulation, pre-processing includes the creation of the representative volume element and the material definition. It contains elastic properties that are obtained from LAMMPS calculations. To simulate the actual rolling process, the rolling subclass was implemented in the pyiron-job class. Since the total height decrease in technical rolling processes can be very large, the implementation provides for optional regridding between rolling passes. This is also required for the coupling with OpenPhase for simulating recrystallization using pyiron. To ensure interoperability between evaluation and simulation tools, work was done on a semantic representation of pyiron workflows. T2 - MSE Conference 2024 CY - Darmstadt, Germany DA - 24.09.2024 KW - Steel KW - Workflows KW - Multiscale simulation KW - Ontology PY - 2024 AN - OPUS4-62728 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kruschwitz, Sabine A1 - Munsch, Sarah Mandy T1 - Towards Sustainable Cement Compositions: Exploring the Effects of Clinker Substitutes with NMR and Induced Polarization N2 - The reduction of clinker content in cement is a key strategy to lower the CO₂ footprint of the cement industry. In the recently approved composite cements of class CEM II, a significant portion of the clinker (up to 50%) can already be replaced. A promising option in this context is the so-called LC³ (Limestone Calcined Clay Cement), which offers exciting alternatives especially for countries with large clay deposits. To ensure the performance and durability of such binders, understanding hydration processes and the role of the used supplementary cementitious materials (SCMs) is crucial. The authors present findings from two independent studies: a master thesis and a round-robin experiment conducted within a RILEM Technical Committee. Both studies investigate cementitious materials incorporating SCMs using advanced characterization techniques. The master thesis focuses on early hydration processes during the first 100 hours using Nuclear Magnetic Resonance relaxometry (NMR), providing detailed insights into microstructural development, hydrogen bonding, and water mobility. In contrast, the round-robin experiment explores hydration and durability over a longer timeframe of 3 to 91 days using induced polarization (IP) to study bulk conductivity and its changes with age. For all investigated mixtures—including pure Ordinary Portland (CEMI), Portland Limestone Cement (CEM II) including blends with calcined clay and fly ash—heat flow calorimetry serves as a reference method to monitor hydration progress during the early stages. This approach allows a comprehensive understanding of the effects of SCMs on hydration, combining short-term and long-term perspectives while leveraging complementary techniques. Preliminary results demonstrate a significant increase in NMR T₂ relaxation times with the addition of fly ash, accompanied by a strong reduction in the free water component. Concurrently, early IP measurements reveal a steady increase in impedance with sample age, particularly pronounced in mixtures containing calcined clay. These findings underline the potential of NMR and IP to evaluate hydration and durability-related properties in cementitious systems with reduced clinker content. T2 - 85. Jahrestagung der Deutschen Geophysikalischen Gesellschaft CY - Bochum, Germany DA - 24.02.2025 KW - Nuclear magnetic resonance KW - Induced polarization KW - Supplementary cementitious materials PY - 2025 AN - OPUS4-62989 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Wallis, Theophilus T1 - Density-Based Phase-Field Modeling of Grain Boundary Segregation and Structural Transitions N2 - Polycrystalline materials are central to everyday engineering applications and technological advancements. The mechanical and functional properties of these materials can be influenced either negatively or positively by the presence of grain boundaries (GBs). These properties are interconnected with the structure, chemistry, or a combination of both (referred to as chemo-structure) at the GB. Therefore, an in-depth understanding of GBs, and their associated phenomena is key to tuning these materials properties for desired applications. Nevertheless, the intricate and unique characteristics of GBs impose constraints on their general descriptions in existing models designed for studying and understanding them. In this dissertation, a comprehensive tool, the CALPHAD-integrated density-based phase-field (DPF) model \cite{darvishikamachali2020model}, that harnesses atomic-scale GB characteristics, is employed and extended to reveal a deeper understanding of the GB structure, chemistry, chemo-structural coupling and their potential contributions to GB phenomena such as GB structural (and/or chemo-structural) transitions and liquid metal embrittlement. Although GBs possess distinctive crystallographic properties that render them unique and individualistic, it is important to note that they cannot exist independently; rather, they are made of the same constituents as the corresponding bulk material. To this end, the DPF model uses a continuous atomic density field ($\rho$), derived from atomistic simulations, to characterize the GB with reference to its corresponding homogeneous bulk (grain interior). This perspective allows the DPF model to approximate the GB free energy functional based on available bulk thermodynamic data. The DPF model has been utilized to investigate a variety of systems, form unary to multi-component systems \cite{kamachali2024giant,darvishikamachali2020model,darvishikamachali2020segregation,wang2021density,li2020grain,wang2021incorporating,zhou2021spinodal}. Among several novelties in the elucidation of the thermodynamics and kinetics of GBs, the DPF model has shown that GBs can have their own miscibility gap. It further reveals a temporal co-evolution of low and high segregation levels at the GB, which can act as precursor states for the formation of new phases \cite{kwiatkowskidasilva2018phase, kwiatkowskidasilva2019thermodynamics}. In the recent publication on Fe-Mn \cite{darvishikamachali2020segregation} and in various other works \cite{kamachali2024giant,darvishikamachali2020model,darvishikamachali2020segregation,wang2021density,li2020grain,wang2021incorporating,zhou2021spinodal, ikeda2023segregation, ahmadian2023interstitial} of the DPF model, the variation of atomic density field was allowed normal to the GB plane. At the GB plane, the in-plane GB density $\rho^{GB}$ was treated as a constant average value, representing its intrinsic dependence on the GB nature and misorientation. Although this assumption provides a useful simplification in studying GB phenomena, it does have the drawback of overlooking the significance of the in-plane structure variation. This seems to be particularly central in the view of experimental observations that confirm relatively stable grain boundary composition fluctuation \cite{darvishikamachali2020segregation}. In this thesis, the significance and impact of the atomic structure of GBs on their thermodynamics is investigated. This is achieved in two ways: On one hand, by extending the CALPHAD-integrated density-based free energy functional to account for structural degrees of freedom of GBs, and on the other hand, by deducing and linking density-related GB properties to the GB structure through the results of atomistic simulation of the GBs. Naturally, the structure (atomic density) within the GB plane fluctuates. This variation may also be linked to changes in composition due to solute segregation at the GB. While the fact that the GB structure can undergo transitions (referred to as complexions) \cite{frolov2015segregation, cantwell2020grain, cantwell2014grain} is not entirely new, the quantitative measurements of co-existing GB phases are scarce. Recently, instances were reported where the coexistence of two in-plane GB phases was revealed through the application of high-resolution transmission electron microscopy and atomistic simulation \cite{frommeyer2022dual, meiners2020observations}. To this end, the potential of GB structural variation within the DPF model is introduced in this thesis, where the GB in-plane density $\rho^{GB}$ is described as a field, that can vary both in time and space. This extension enables the in-plane GB density $\rho^{GB}$ to evolve and exhibit two distinct low-energy states, denoted as $\rho^{GB} = \rho_1$ and $\rho^{GB} = \rho_2$, where $\rho_2 > \rho_1$. Separating these two structural states is an in-plane line defect. This way, the model allows the studies of the co-evolution between the chemical and structural states of the GB. As a proof of concept and benchmark study, the extended-DPF model is implemented for studying Fe-Mn system. The results show that the GB structure's capacity to respond to chemical variations, as incorporated in the DPF model, enhances the Mn segregation transition at the GB, even in the absence of any alterations to the GB structure. When the GB structure undergo changes (or is non-uniform), the model reveals a coupling between the GB structure and chemical evolution. The ability of the GB structure to change allows the coexistence of spinodally formed low- and high-Mn phases within the GB during segregation transition. The acquired equilibrium segregation isotherms provides insight into the range of alloy compositions where these GB phases remain stabilised. Moreover, the observations indicate that the tendency of the GB to undergo a structural transition (change) is associated with the energy of the in-plane line defect, between low- and high-density domains within the GB plane. The extended-DPF model is further applied to Zn-coated advanced high strength steels (Fe-Zn systems), where Zn segregation to the GB is known to cause severe performance degradation due to liquid metal embrittlement \cite{razmpoosh2021pathway, ikeda2022early, bhattacharya2018liquid}. The effect of GB type and its chemo-structural coupling on Zn segregation is investigated. The results showed a sharp Zn segregation that is strongly influenced by the nature of the GB itself, as well as the coupling between its chemistry and structure. Additionally, GB phase diagrams were constructed across a wide range of alloy compositions and temperatures. The impact of the GB type and chemo-structural coupling on the miscibility gap of GBs is discussed. The DPF model's ability to incorporate atomic-scale characteristics into the construction of Gibbs free energies at the mesoscale ensures it retains key physical insights when predicting microstructure properties. To this end, a robust investigation of the model’s parameters and outputs in comparison to atomistic simulations of GBs is presented. This not only serves as a gauge for the models reliability, but also provide a new framework in establishing an atomistically-informed density-based description of GBs. First, by examining a large dataset of GBs in BCC-Fe and -Mo from atomistic simulations, a connection between their discrete atomic structure and the continuous atomic density function $\rho$ is established. This is achieved by a systematic coarse-graining approach wherein an atomsitically-obtained density function (delta function) is substituted with a normalised Gaussian function, so that, a smooth and continuous atomic density profile in real space can be obtained, where the minimum is the average atomic density at the GB plane $\rho^{GB}$. The investigation revealed a linear proportional relationship between the GB excess free volume and $\rho^{GB}$. This correlation simplifies the computation of the excess free volume as the integration over the portion of the density profile where the atomic density is less than one. Furthermore, the GB energies calculated by atomistic simulations revealed a correlation with $\rho^{GB}$ for certain classification of GB types, therefore enhancing the model's predictive accuracy. Concurrently, the atomic-scale characteristics of GBs can be further harnessed in the DPF models by replacing the simple functional form of the potential energy as given in the original DPF model formulation with a material specific interatomic potential (expressed as a function of the atomic density $\rho$) from molecular dynamic simulations. This way, a reliable prediction of the atomic density gradient energy coefficient for mesoscale simulations can be obtained. KW - Grain boundary structure KW - Grain boundary chemistry KW - Density-based phase-field modelling KW - Grain boundary thermodynamics KW - Grain boundary segregation transition PY - 2025 SP - 1 EP - 134 CY - Aachen AN - OPUS4-64455 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Syed, F. W. A1 - Saikia, Ujjal A1 - Sun, B. A1 - Kiranbabu, S. A1 - Tehranchi, Ali A1 - Hickel, Tilmann A1 - Zaefferer, S. A1 - Ponge, D. T1 - Interfacial segregation of carbon atoms: the competition between grain boundaries and phase boundaries N2 - The microstructure of a two-phase medium manganese steel is decorated by interfaces whose character is defined by crystallography and the misorientation between adjacent grains, which in turn influences elemental segregation and shapes the resulting decorations. This study investigates how adjacent grain and phase boundaries impact a boundary’s segregation behavior, with a focus on the competition for carbon (C) enrichment in a laminated ferrite (α)- austenite (γ) microstructure subjected to a series of heat treatments. It was found that semicoherent α-γ Kurdjumov-Sachs (KS) phase boundaries show less carbon segregation than general γ grain boundaries. Furthermore, when a γ grain boundary is present at a junction with the phase boundaries, it acts as an extracting agent for C. DFT calculations support these observations, demonstrating that carbon segregation is energetically more favorable at the γ grain boundary compared to the α/γ phase boundary, due to the more negative segregation energy at the former. KW - Defects PY - 2025 DO - https://doi.org/10.1016/j.scriptamat.2025.116842 SN - 1359-6462 VL - 268 SP - 1 EP - 6 PB - Elsevier Inc. AN - OPUS4-63840 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - Platform MaterialDigital (PMD) - Knowledge Representation, Interoperability, Reliability N2 - Through collaboration in the materials science and engineering (MSE) community, the PMD is collectively developing common standards and prototype solutions for data acquisition, structuring, storage, and processing. This comprises the development of architectural, standardized and foundational ontologies and workflows. Demonstrators resulting from these developments provide good practice examples. The PMD Core Ontology (PMDco) was created as an anchor that allows implementation of semantic data integration. It provides a common and expanding vocabulary to represent and share knowledge while enabling efficient collaboration and promoting interoperability between diverse domains. T2 - Kupfer-Symposium 2025 CY - Schwäbisch-Gmünd, Germany DA - 12.11.2025 KW - Semantic Data KW - Data Integration KW - Digitalization KW - Data Interoperability KW - PMD Core Ontology PY - 2025 AN - OPUS4-64708 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yao, Xingyu A1 - Antunes, Margarida M. A1 - Guilherme Buzanich, Ana A1 - Cabanelas, Pedro A1 - Valente, Anabela A. A1 - Pinna, Nicola A1 - Russo, Patrícia A. T1 - Formation, Phase Transition, Surface, and Catalytic Properties of Cubic ZrO 2 Nanocrystals N2 - Pseudocapacitance-type transition metal oxides have been extensively investigated as anodes for lithium-ion batteries (LIBs). Currently, they are also gaining attention for sodium-ion batteries (SIBs) due to their low volume change and safety. However, their performance in sodium storage remains limited, primarily due to the larger Na+ ion radius. Here, for the first time, an iron niobate is reported with a columbite structure as a high-Performance sodium storage anode. The presence of iron triggers the loss of long-rangeorder through disorder of the FeO6 octahedra local structure, subsequentlyallowing reversible sodium storage in an amorphous phase. Simultaneously, the formation of short-range ordered zigzag-chain structures within the NbO6 planes creates a “skeleton” that offers abundant active sites forpseudocapacitive ion storage and enhanced ion diffusion pathways. These characteristics of FeNb2O6 make it an effective intercalation host, offering high capacity along with fast Na+ kinetics, as demonstrated through operando and ex situ characterizations. It leads to an applicable reversible capacity (>300 mAh g−1) with a favorable average voltage of ≈0.6 V and excellent rate capability (180.4 mAh g−1 at a current density of 2 A g−1). This study provides insights into the development of intrinsically active transition metal oxides for Na+-ion intercalation. KW - XAS KW - Sodium-ion Batteries PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-654955 DO - https://doi.org/10.1021/acs.chemmater.5c01483 SN - 0897-4756 VL - 37 IS - 21 SP - 8568 EP - 8580 PB - American Chemical Society (ACS) AN - OPUS4-65495 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Faustino, Leandro A. A1 - de Angelis, Leonardo D. A1 - de Melo, Eduardo C. A1 - Farias, Giliandro A1 - dos Santos, Egon C. A1 - Miranda, Caetano R. A1 - Buzanich, Ana G. A1 - Torresi, Roberto M. A1 - de Oliveira, Paulo F.M. A1 - Córdoba de Torresi, Susana I. T1 - Urea synthesis by Plasmon-Assisted N2 and CO2 co-electrolysis onto heterojunctions decorated with silver nanoparticles N2 - The N2 + CO2 co-electrolysis to urea synthesis has become a promising alternative to the energy intensive traditional processes for urea production. However, there are still challenges in this approach, especially due to the competition with HER (Hydrogen Evolution Reaction) leading to low efficiency. Electrochemistry assisted by localized surface plasmon resonance (LSPR) using metal nanoparticles has been reported to enhance different electrochemical reactions. Here we report an electrochemical LSPR assisted urea synthesis using Ag nanoparticles (NPs) supported on BiVO4/BiFeO3 catalyst mechanochemically synthesized. The electrochemical experiments were performed under dark and upon plasmon excitation at the LSPR region of Ag NPs. Our results demonstrated that exciting in the LSPR range, urea yield rate and Faradic efficiency were considerably improved with reduced overpotential, 19.2 μmol h− 1 g− 1 and FE 24.4% at +0.1 V vs RHE compared to 9.6 μmol h− 1 g− 1 and FE 9.4% at − 0.2 V vs RHE under dark conditions. Further in situ FTIR-RAS experiments for mechanism investigation revealed the presence of N-H and C-N intermediates and the real effect of Ag plasmon excitation on HER and N2 + CO2 co-electrolysis. Theoretical calculations confirm the energy of the species involved in C-N coupling as well the role of the complex catalytic sites, which agrees with XAS measurements. KW - Plasmon-assited KW - XAS KW - Urea KW - Electrocatalysis PY - 2025 DO - https://doi.org/10.1016/j.cej.2025.163072 SN - 1385-8947 VL - 513 SP - 1 EP - 13 PB - Elsevier B.V. AN - OPUS4-65492 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wallis, Theophilus A1 - Ratanaphan, Sutatch A1 - Darvishi Kamachali, Reza T1 - Linking atomistic and phase-field modeling of grain boundaries I: Coarse-graining atomistic structures N2 - The longstanding gap between atomistic and mesoscale simulations partly lies in the absence of a direct, physically grounded connection between atomic structure and mesoscale fields. In this work, we present a robust coarse-graining approach to systematically investigate the connection between phase-field and atomistic simulations of grain boundaries (GBs). The atomistic structures of 408 GBs in BCC-Fe and -Mo were studies to compute and analyze a continuous atomic density field. We discover a fundamental relationship between the GB density---defined as the average atomic density at the GB plane---and the GB excess free volume, an integral property of the boundary. An almost perfect linear correlation between the GB atomic density and GB excess free volume is identified. We also show that the width of BCC GBs, when scaled by the lattice constant, approaches a universal constant value. The relationships among GB density, width, and energy are systematically examined for various GB planes, and the GB energy--density correlations are classified with respect to GB types. It turns out that the atomic planes forming the GB strongly influence both the GB density and excess volume. The current results establish a dependable framework to bridge across scales, enabling density-based phase-field modeling of GBs with atomistic fidelity and enhancing the predictive reliability of mesoscale simulations. KW - Density-based model KW - Grain boundary structure KW - Grain boundary thermodynamic KW - Atomistic simulations PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-654872 DO - https://doi.org/10.1016/j.actamat.2025.121786 SN - 1359-6454 VL - 305 SP - 1 EP - 14 PB - Elsevier Inc. AN - OPUS4-65487 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wallis, Theophilus A1 - Darvishi Kamachali, Reza T1 - Linking atomistic and phase-field modeling of grain boundaries II: Incorporating atomistic potentials into free energy functional N2 - The density-based phase-field model for grain boundary (GB) thermodynamics and kinetics has offered a broad range of applications in alloy and microstructure design. Originally, this model is based on a potential energy terms that is connected to the cohesive energy of a given substance. A more rigorous approach, however, is a full consideration of an interatomic potential over the possible range of distance and therefore density. In Manuscript I of this series, we developed and thoroughly analyzed the coarse-graining of atomistic GB structures. In this work (Manuscript II), we complete the coupling between atomic and mesoscale modeling of GBs by incorporating the full interatomic potentials into the density-based free energy functional. Using GB energies calculated from atomistic simulations, the coarse-graining approach and the atomistic-integrated density-based Gibbs free energy, we effectively evaluate the density gradient energy coefficient. We found that coupling the density-based model with atomistic potentials reveal physically-sound trends in the GB equilibrium properties. A universal equation was derived to describe the potential energy contribution to the GB energy and the gradient energy coefficient for BCC-Fe and -Mo GBs, similar to the universal equation for GB excess free volume presented in Manuscript I. The proposed approach provides a mesoscale density-based model rooted in atomic-scale characteristics for reliable predictions of GB properties. KW - Density-based model KW - Phase-field KW - Grain boundary structure KW - Grain boundary thermodynamics PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-654904 DO - https://doi.org/10.1016/j.actamat.2025.121787 SN - 1359-6454 VL - 305 SP - 1 EP - 17 PB - Elsevier AN - OPUS4-65490 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Liu, Yanchen A1 - Guilherme Buzanich, Ana A1 - Alippi, Paola A1 - Montoro, Luciano A. A1 - Lee, Kug‐Seung A1 - Jeon, Taeyeol A1 - Weißer, Kilian A1 - Karlsen, Martin A. A1 - Russo, Patrícia A. A1 - Pinna, Nicola T1 - FeNb 2 O 6 as a High‐Performance Anode for Sodium‐Ion Batteries Enabled by Structural Amorphization Coupled with NbO 6 Local Ordering N2 - Pseudocapacitance-type transition metal oxides have been extensively investigated as anodes for lithium-ion batteries (LIBs). Currently, they are also gaining attention for sodium-ion batteries (SIBs) due to their low volume change and safety. However, their performance in sodium storage remains limited, primarily due to the larger Na+ ion radius. Here, for the first time, an iron niobate is reported with a columbite structure as a high-performance sodium storage anode. The presence of iron triggers the loss of long-range order through disorder of the FeO6 octahedra local structure, subsequently allowing reversible sodium storage in an amorphous phase. Simultaneously, the formation of short-range ordered zigzag-chain structures within the NbO6 planes creates a “skeleton” that offers abundant active sites for pseudocapacitive ion storage and enhanced ion diffusion pathways. These characteristics of FeNb2O6 make it an effective intercalation host, offering high capacity along with fast Na+ kinetics, as demonstrated through operando and ex situ characterizations. It leads to an applicable reversible capacity (>300 mAh g−1) with a favorable average voltage of ≈0.6 V and excellent rate capability (180.4 mAh g−1 at a current density of 2 A g−1). This study provides insights into the development of intrinsically active transition metal oxides for Na+-ion intercalation. KW - SIB KW - XAS KW - Sodium-ion Batteries PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-654931 DO - https://doi.org/10.1002/adma.202504100 SN - 0935-9648 VL - 37 IS - 46 SP - 1 EP - 13 PB - Wiley AN - OPUS4-65493 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bustos, Jenna A1 - Shohel, Mohammad A1 - Guilherme Buzanich, Ana A1 - Zakharov, Lev A1 - Buils, Jordi A1 - Segado‐Centellas, Mireia A1 - Bo, Carles A1 - Nyman, May T1 - Technetium and Rhenium Auto‐reduction, Polymerization and Lability towards Group VII Polyoxometalate Chemistry N2 - AbstractGroup VII Tc and Re have long been studied to develop both radiopharmaceuticals and technologies for nuclear materials management. Fundamental research has targeted understanding this periodic table crossroads where polyoxometalates meets metal‐metal bonded complexes. Here we have isolated green hygroscopic and metastable crystals of (ReVI,oct)2(ReVII,tet)2(OH)2(O)12⋅H2O (ReVI,VII‐green, tet=tetrahedral, oct=octahedral), determined by single‐crystal x‐ray diffraction. In addition to color, Re‐L1 X‐ray absorption near‐edge spectroscopy confirms the reduced oxidation state. ReVI,VII‐green provides the first demonstration of Re autoreduction, long‐observed for Mn and Tc. We also isolated and structurally characterized [Tc4O4(H2O)2(ReO4)14]2− (Tc4Re14) polyanion crystals that contain Tc(V) and Re(VII), consistent with greater stability of reduced Tc compared to reduced Re. Small angle X‐ray scattering of both compounds and prior‐reported polyanion [Tc4O4(H2O)2(TcO4)14]4− (Tc20) dissolved in acetonitrile indicated a qualitative lability order of oxo‐linkages of Re‐O−Re Re‐O−Tc Tc‐O−Tc, and lability of Tc20 was also probed by 99Tc nuclear magnetic resonance spectroscopy. Computation provided insight into 99Tc chemical shifts as well as lability. Based on both reducibility and solution phase dynamics of polynuclear compounds investigated here, Re is an imperfect surrogate for Tc, and further expansion of group VII polyoxometalate chemistry seems promising. KW - XANES KW - Polyoxometalate KW - Technetium PY - 2025 DO - https://doi.org/10.1002/chem.202404144 SN - 0947-6539 VL - 31 IS - 21 SP - 1 EP - 7 PB - Wiley-VCH Verl. AN - OPUS4-65491 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Govin, A. A1 - Bartholin, M.-C. A1 - Schmidt, Wolfram A1 - Grosseau, P. T1 - Combination of superplasticizers with hydroxypropyl guar, effect on cement-paste properties N2 - Viscosity-modifying agent (VMA) are used in several applications of concrete, such as underwater concrete, Self-Compacting Concrete (SCC) or Self-Levelling Underlayments (SLU) in order to improve the washout resistance and the stability. The study focuses on the modifications of cement pastes properties implied when a VMA (hydroxypropyl guars or HPG) and a superplasticizer are introduced together. For reaching this objective, two chemically different polycarboxylate-based superplasticizers (PCE) and two HPGs exhibiting different molar substitution ratios (MSHP), were studied. A method, combining total organic carbon and size exclusion chromatography, was developed in order to quantify the adsorption of the both admixtures. The adsorption of HPGs appears being significantly lowered by the presence of PCE, while only the adsorption of the less charged PCE is slightly affected by the HPG. As consequence, strong modifications of the rheological properties of cement pastes were noticed when HPG and PCE are combined. The desorption of HPG leads to higher yield stress and residual viscosity than with PCE alone. KW - Pore solution KW - Admixture KW - Rheology KW - Adsorption KW - Polymers PY - 2019 DO - https://doi.org/10.1016/j.conbuildmat.2019.04.137 VL - 215 SP - 595 EP - 604 PB - Elsevier Ltd. AN - OPUS4-49298 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Das, A. A1 - Dufresne, E.M. A1 - Maaß, Robert T1 - Structural dynamics and rejuvenation during cryogenic cycling in a Zr-based metallic glass N2 - Subjecting metallic glasses repeatedly to liquid nitrogen temperature has become a popular method to homogeneously rejuvenate the material. Here we reveal the atomic-scale structural dynamics using in- situ x-ray photon correlation spectroscopy (XPCS) during and after cryogenic cycling of a Zr-based metallic glass in two structural states (plate and ribbon). Heterogeneous structural dynamics is observed at 300 K that changes to monotonic aging at 78 K. It is found that cryogenic cycling homogenizes the relaxation time distribution. This effect is much more pronounced in the ribbon, which is the only structural state that rejuvenates upon cycling. We furthermore reveal how fast atomic-scale dynamics is correlated with longtime structural relaxation times irrespective of the structural state, and that the ribbon exhibits unexpected additional fast atomic-scale relaxation in comparison to the plate material. A structural picture emerges that points towards heterogeneities in the fictive temperature as a requirement for cryogenic energy storage. KW - Structural dynamics KW - Metallic glass KW - Relaxation KW - Rejuvenation KW - Cryogenic cycling PY - 2020 DO - https://doi.org/10.1016/j.actamat.2020.06.063 SN - 1359-6454 VL - 196 SP - 723 EP - 732 PB - Elsevier Ltd. AN - OPUS4-51311 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Abboud, M. A1 - Motallebzadeh, A. A1 - Duygulu, O. A1 - Maaß, Robert A1 - Özerinc, S. T1 - Microstructure and nanomechanical behavior of sputtered CuNb thin films N2 - We report on the mechanical properties of Cu–Nb alloys produced by combinatorial magnetron sputtering. Depending on the composition, the microstructure is either fully amorphous (~30–65 at.% Cu), a dispersion of Cu crystallites in an amorphous matrix (~70 at.%), or a dominant crystalline phase with separated nanoscale amorphous zones (~80 at.% Cu). Nanomechanical probing of the different microstructures reveals that the hardness of the fully amorphous alloy is much higher than a rule of mixture would predict. We further demonstrate a remarkable tunability of the resistance to plastic flow, ranging from ca. 9 GPa in the amorphous regime to ca. 2 GPa in the fully crystalline regime. We rationalize these findings based on fundamental structural considerations, thereby highlighting the vast structure-property design space that this otherwise immiscible binary alloy provides. KW - Deposition microstructure KW - Metallic glasses KW - Thin films KW - Mechanical properties KW - Nanocrystalline structure PY - 2021 DO - https://doi.org/10.1016/j.intermet.2021.107249 SN - 0966-9795 VL - 136 SP - 1 EP - 7 PB - Elsevier CY - Amsterdam AN - OPUS4-52777 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rizzardi, Q. A1 - Derlet, P. M. A1 - Maaß, Robert T1 - Microstructural signatures of dislocation avalanches in a high-entropy alloy N2 - Here, we trace in situ the slip-line formation and morphological signature of dislocation avalanches in a highentropy alloy with the aim of revealing their microstructural degree of localization. Correlating the intermittent microplastic events with their corresponding slip-line patterns allows defining two main event types, one of which is linked to the formation of new slip lines, whereas the other one involves reactivation of already existing slip lines. The formation of new slip lines reveals statistically larger and faster avalanches. The opposite tendency is seen for avalanches involving reactivation of already existing slip lines. The combination of both these types of events represents the highest degree of spatial avalanche delocalization that spans the entire sample, forming a group of events that determine the truncation length scale of the truncated power-law scaling. These observations link the statistics of dislocation avalanches to a microstructural observable. KW - High-entropy alloy KW - Dislocation avalanches PY - 2021 DO - https://doi.org/10.1103/PhysRevMaterials.5.043604 SN - 2475-9953 VL - 5 IS - 4 SP - 3604 PB - American Physical Society CY - College Park, MD AN - OPUS4-52458 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Honrao, S. J. A1 - Rizzardi, Q. A1 - Maaß, Robert A1 - Trinkle, D. R. A1 - Hennig, R. G. T1 - Split-vacancy defect complexes of oxygen in hcp and fcc cobalt N2 - One of the most ubiquitous and important defects in solids is oxygen. Knowledge about the solubility and diffusivity of oxygen in materials is crucial to understand a number of important technological processes, such as oxidation, corrosion, and heterogeneous catalysis. Density-functional theory calculations of the thermodynamics and kinetics of oxygen in cobalt show that oxygen diffusing into the two close-packed phases, namely α (hcp) and β (fcc), strongly interacts with vacancies.We observe the formation of oxygen split-vacancy centers (V-Oi-V) in both phases, and we show that this defect complex exhibits a similar migration energy barrier to the vacancy and oxygen interstitials. In contrast to the vacancy and oxygen interstitials, the oxygen split-vacancy centers exhibit an anisotropic strain field that couples to applied stress, making it possible to observe them through an internal friction experiment on quenched cobalt. KW - Split-vacancy defect complexes PY - 2020 DO - https://doi.org/10.1103/PhysRevMaterials.4.103608 VL - 4 IS - 10 SP - 103608-1 EP - 103608-9 PB - American Physical Society AN - OPUS4-51582 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ikeda, Yuki A1 - Mancias, J. A1 - Gan, B. A1 - Maaß, Robert T1 - Evidence of room-temperature shear-deformation in a Cu-Al intermetallic N2 - Lamellar eutectics are known to evidence plastic shear in otherwise brittle intermetallics, if the lamella spacing is small enough. Here we pursue this idea of confined plasticity in intermetallics further and demonstrate room-temperature shear-deformation in a two-phase CuAl 2 -CuAl intermetallic nano- composite. The presence of a phase with a 3-fold symmetry is also revealed after deformation. Simula- tion of transmission electron microscopy images shows this to be monoclinic CuAl. These observations are made in the deformation zone underneath locations of nanoindents, of which the force-displacement curves exhibit an unusual response of continuously increasing pop-in sizes with load. KW - Nanoindentation KW - Intermetallic KW - Nano-composite KW - Shear bands KW - Plasticity PY - 2021 DO - https://doi.org/10.1016/j.scriptamat.2020.08.033 VL - 190 SP - 126 EP - 130 PB - Elsevier Ltd. AN - OPUS4-52455 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Shanmugam, Sankaran A1 - Peterlechner, Martin A1 - Iskandar, Mohamad Riza A1 - Saikia, Ujjal A1 - Kulitckii, Vladislav A1 - Lipińska-Chwałek, Marta A1 - Mayer, Joachim A1 - Rösner, Harald A1 - Hickel, Tilmann A1 - Divinski, Sergiy V. A1 - Wilde, Gerhard T1 - Coherent twin-oriented Al3Sc-based precipitates in Al matrix N2 - Al3(Sc,Zr,Ti) nanoparticles with an ideal twin-type orientation relationship to Al host matrix were found in cold-rolled and subsequently annealed Al-based alloy. Atomic-scale investigations using high-resolution scanning transmission electron microscopy identified particles that form prominent coherent (111) twin-type interfaces along their longer facets and semi-coherent twin interfaces on their shorter facets. Ab-initio calculations showed that a coherent Al/Al3Sc twin-like phase boundary corresponds to a local energy minimum. A model is proposed explaining the formation of the twin orientation relationship of an Al3Sc nanoparticle with the Al host matrix. KW - Al-based alloy KW - Precipitation KW - Twin orientation relationship KW - Ab initio calculations KW - Transition electron microscopy PY - 2023 DO - https://doi.org/10.1016/j.scriptamat.2023.115351 SN - 1359-6462 VL - 229 SP - 1 EP - 6 PB - Elsevier BV AN - OPUS4-58789 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hickel, Tilmann T1 - Design of finite temperature materials properties enabled by digital concepts N2 - Since the function of materials is controlled by properties and processes on the atomic scale, ab initio based high-throughput methods are valuable strategies in materials design. For computational efficiency, they are however often restriction to T=0K calculations, while many technologically relevant materials properties and thermodynamic stabilities change when going from low to high temperatures. On the other hand, the constantly increasing performance of digital tools for simulation and data-driven science enables more targeted material development including these kinds of finite-temperature effects. A flexible infrastructure, including data management and workflow solutions is required to make this symbiosis user-friendly efficient. Within this presentation, examples from ab initio thermodynamics for the design of phase stabilities in hard-magnetic alloys and defect-phases in advanced high-strength steels will be demonstrated. We will discuss physical concepts with a focus at the impact of magnetic excitations. At the same time, the examples will be used to derive requirements and present solutions for a digital infrastructure. An outlook will be given to current strategies with the NDFI initiative NFDI-MatWerk. T2 - FEMS Euromat Conference 2023 CY - Frankfurt/Main, Germany DA - 03.09.2023 KW - Ab initio simulations KW - Workflows KW - Chemically complex alloys KW - Hard magnetic materials KW - Thermodynamics PY - 2023 AN - OPUS4-58848 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hickel, Tilmann T1 - Constructing defect phase diagrams from ab initio calculations N2 - Thermodynamic bulk phase diagrams have become the roadmap used by researchers to identify alloy compositions and process conditions that result in novel materials with tailored microstructures. On the other hand, recent progress in experimental atomic-scale characterization techniques allows one to study the local chemical composition at individual defects such as interfaces, grain boundaries, dislocations and surfaces. They show that changes in the alloy composition can drive not only transitions in the bulk phases present in a material, but also in the concentration and type of defects they contain. Defect phase diagrams, using chemical potentials as thermodynamics variables, provide a natural route to study these chemically driven defects. Our results show, however, that the direct application of thermodynamic approaches can fail to reproduce the experimentally observed defect formation. Therefore, we extend the concept to metastable defect phase diagrams to account for kinetic limitations that prevent the system from reaching equilibrium. We use ab initio calculations based on density functional theory to quantify the extension of regions where defect formation is expected. We successfully applied this concept to explain the formation of large concentrations of planar defects in supersaturated Fe2Nb Laves phases. In addition, we identify in a joint study with experiments conditions and structures in Mg-Al-Ca alloys for defect phase occurrence. The concept offers new avenues for designing materials with tailored defect structures. T2 - Birmingham University, Seminar in physical chemistry CY - Birmingham, UK DA - 21.07.2023 KW - Atomistic models KW - Phase transitions KW - Defects PY - 2023 AN - OPUS4-58843 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hickel, Tilmann T1 - Constructing defect phase diagrams from ab initio calculations N2 - Thermodynamic bulk phase diagrams have become the roadmap used by researchers to identify alloy compositions and process conditions that result in novel materials with tailored microstructures. Recent experimental studies show that changes in the alloy composition can drive not only transitions in the bulk phases present in a material, but also in the concentration and type of defects they contain. Defect phase diagrams in combination with density functional theory provide a natural route to study these chemically driven defects. Our results show, however, that direct application of thermodynamic approaches can fail to reproduce the experimentally observed defect formation. Therefore, we extend the concept to metastable defect phase diagrams to account for kinetic limitations that prevent the system from reaching equilibrium. We successfully applied this concept to explain the formation of large concentrations of planar defects in supersaturated Fe-Nb solid solutions and to identify in a joint study with experiments conditions in Mg-Al-Ca alloys for defect phase occurrence. The concept offers new avenues for designing materials with tailored defect structures. T2 - Fritz-Haber-Institut Seminar CY - Berlin, Germany DA - 23.03.2023 KW - Ab initio simulations KW - Defects KW - Phase diagrams PY - 2023 AN - OPUS4-58849 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hickel, Tilmann T1 - The Platform MaterialDigital (PMD) and the goal of a Materials Data Space N2 - Suitable material solutions are of key importance in designing and producing components for engineering systems – either for functional or structural applications. Materials data are generated, transferred, and introduced at each step along the complete life cycle of a component. A reliable materials data space is therefore crucial in the digital transformation of an industrial branch. Therefore, the “Innovation Platform MaterialDigital (PMD) funded by the German Federal Ministry of Education and Research (BMBF), aims to develop a sustainable infrastructure for the standardized digital representation of materials science and materials engineering. With its partners (KIT, Fraunhofer IWM, FIZ, Leibnitz IWT, BAM, MPIE), the PMD is committed to build up a materials science data space. To achieve this the PMD provides a prototypical infrastructure for the digitalization of materials implemented by decentralized data servers, standardized data schemas and digital workflows. Following the FAIR principles, it will promote the semantic interoperability across the frontiers of materials classes. Standards, methods, and tools developed within the platform are deployed and consolidated within the context of currently near 20 BMBF-funded academic and industrial research consortia and made available to the material science community in general. In this context scientific workflows represent a major focus area, represented within the platform by the workflow frameworks pyiron and SimStack. In consequence, the platform is building up a digital library in form of a workflow store along with common standards for the definition and representation of digital workflows. In this presentation we will describe the status of our Platform MaterialDigital with a focus on the workflow activities. The current status and the vision for dissemination of the solutions developed in the PMD within the community are provided. T2 - 4th EMMC International Workshop 2023 CY - Vienna, Austria DA - 26.04.2023 KW - Platform MaterialDigital KW - Workflows KW - Data Management PY - 2023 AN - OPUS4-58846 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hickel, Tilmann T1 - Ab initio Thermodynamics of defect phases in metals N2 - Thermodynamic bulk phase diagrams have become the roadmap used by researchers to identify alloy compositions and process conditions that result in novel materials with tailored microstructures. On the other hand, recent progress in experimental atomic-scale characterization techniques allows one to study the local chemical composition at individual defects such as interfaces, grain boundaries, dislocations and surfaces. They show that changes in the alloy composition can drive not only transitions in the bulk phases present in a material, but also in the concentration and type of defects they contain. Defect phase diagrams, using chemical potentials as thermodynamics variables, provide a natural route to study these chemically driven defects. Our results show, however, that the direct application of thermodynamic approaches can fail to reproduce the experimentally observed defect formation. Therefore, we extend the concept to metastable defect phase diagrams to account for kinetic limitations that prevent the system from reaching equilibrium. We use ab initio calculations based on density functional theory to quantify the extension of regions where defect formation is expected. We successfully applied this concept to explain the formation of large concentrations of planar defects in supersaturated Fe2Nb Laves phases. In addition, we identify in a joint study with experiments conditions and structures in Mg-Al-Ca alloys for defect phase occurrence. The concept offers new avenues for designing materials with tailored defect structures. T2 - 19th Int. Conference on Diffusion in Liquids and Solids CY - Heraklion, Greece DA - 26.06.2023 KW - Density functional theory KW - Defects KW - Phase diagrams KW - Mg alloys PY - 2023 AN - OPUS4-58845 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hickel, Tilmann T1 - Integration of multi-scale workflows into the pyiron IDE N2 - Material science problems have intrinsically multiscale and multiphysics characters, and require us to employ a combination of methods on different time and length scales to resolve critical features. Normally creating workflows that connect data in multiple scales and various methods is a cumbersome task. Pyiron, an integrated development environment (IDE) for material science, contains modules for the atomistic as well as continuum scale that make a seamless connection possible. To this end, it provides a high-level coherent language in a unified workflow platform to study materials, for example, with density functional theory (DFT) simulations in the same framework as with the finite element method (FEM). In this work, in addition to the introduction of different features in pyiron and its continuum module, a couple of exemplary workflows are demonstrated, bridging the scales in pyiron. One such workflow is analyzing the elastoplastic response of metallic alloys, where the elastic properties of the system are dependent on the atomistic composition and structure of the alloy. We use pyiron atomistics to model the dependence of elastic moduli on the atomistic composition of Al-Mg alloys. Benefiting from the integration of DAMASK in the continuum module of pyiron, the model can be used as an input to simulate the elastoplastic response of the alloy under various loadings. In addition, finite element simulations using the FEniCS package are currently integrated into the continuum module and will be demonstrated in the presentation. T2 - FEMS Euromat Conference 2023 CY - Frankfurt/Main, Germany DA - 03.09.2023 KW - Platform MaterialDigital KW - Workflows KW - Multiscale simulation PY - 2023 AN - OPUS4-58847 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hickel, Tilmann T1 - High-throughput segregation analysis at ferritic Fe grain boundaries: from first principles N2 - Understanding segregation to grain boundaries, and eventually their defect phase diagrams, is critical to enable rational grain boundary engineering for alloys design. Here, we discuss the progress and challenges one may face when generating such a database of defect-solute interactions, in the context of studying of grain boundary segregation of solutes and impurities in Fe GBs. To compute the large number of relevant defect-solute interactions we have performed high-throughput ab initio calculations using efficient and highly automated workflows using pyiron. We study has been performed across a representative set of coincident-site-lattice (CSL) type tilt GBs. Based on the large ab-initio datasets, we extract and analyse the chemical and structural trends observed in the solute segregation behaviour across the periodic table. The features which are most important in evaluating site segregation are presented and discussed. T2 - DPG Frühjahrstagung der Sektion Kondensierte Materie CY - Dresden, Germany DA - 26.03.2023 KW - Ab initio simulations KW - Defects KW - Phase diagrams PY - 2023 AN - OPUS4-58844 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhang, X. A1 - Zhang, J. A1 - Wang, H. A1 - Rogal, J: A1 - Li, H.-Y. A1 - Wei, S.-H. A1 - Hickel, Tilmann T1 - Defect-characterized phase transition kinetics N2 - Phase transitions are a common phenomenon in condensed matter and act as a critical degree of freedom that can be employed to tailor the mechanical or electronic properties of materials. Understanding the fundamental mechanisms of the thermodynamics and kinetics of phase transitions is, thus, at the core of modern materials design. Conventionally, studies of phase transitions have, to a large extent, focused on pristine bulk phases. However, realistic materials exist in a complex form; their microstructures consist of different point and extended defects. The presence of defects impacts the thermodynamics and kinetics of phase transitions, but has been commonly ignored or treated separately. In recent years, with the significant advances in theoretical and experimental techniques, there has been an increasing research interest in modeling and characterizing how defects impact or even dictate phase transitions. The present review systematically discusses the recent progress in understanding the kinetics of defect-characterized phase transitions, derives the key mechanisms underlying these phase transitions, and envisions the remaining challenges and fruitful research directions. We hope that these discussions and insights will help to inspire future research and development in the field. KW - Kinetics KW - Atomistic models KW - Phase transitions KW - Defects PY - 2022 DO - https://doi.org/10.1063/5.0117234 SN - 1931-9401 VL - 9 IS - 4 SP - 1 EP - 42 PB - AIP CY - New York, NY AN - OPUS4-56507 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pierce, D.T. A1 - Benzing, J.T. A1 - Jiménez, J.A. A1 - Hickel, Tilmann A1 - Bleskov, I. A1 - Keum, J. A1 - Raabe, D. A1 - Wittig, J.E. T1 - The influence of temperature on the strain-hardening behavior of Fe-22/25/28Mn-3Al-3Si TRIP/TWIP steels N2 - The influence of temperature and stacking fault energy (SFE) on the strain-hardening behavior and critical resolved shear stress for twinning was investigated for three Fe–22/25/28Mn–3Al–3Si wt.% transformation- and twinning-induced plasticity (TRIP/TWIP) steels. The SFEs were calculated by two different methods, density functional theory and statistical thermodynamic modeling. The dislocation structure, observed at low levels of plastic deformation, transitions from “planar” to “wavy” dislocation glide with an increase in temperature, Mn content, and/or SFE. The change in dislocation glide mechanisms from planar to wavy reduces the strain hardening rate, in part due to fewer planar obstacles and greater cross slip activity. In addition, the alloys exhibit a large decrease in strength and ductility with increasing temperature from 25 to 200 °C, attributed to a substantial reduction in the thermally activated component of the flow stress, predominate suppression of TRIP and TWIP, and a significant increase in the critical resolved shear stress for mechanical twinning. Interestingly, the increase in SFE with temperature had a rather minor influence on the critical resolved shear stress for mechanical twinning, and other temperature dependent factors which likely play a more dominant role are discussed. KW - TWIP Steel KW - TRIP Steel KW - Stacking fault energy KW - Plasticity mechanism KW - Twinning PY - 2022 DO - https://doi.org/10.1016/j.mtla.2022.101425 SN - 2589-1529 VL - 22 SP - 1 EP - 13 PB - Elsevier B.V. AN - OPUS4-56508 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Derlet, P. M. A1 - Maaß, Robert T1 - Optimally rejuvenated model binary glasses N2 - Using the creation relaxation algorithm developed for the atomistic modeling of the high-dose irradiation limit of crystalline systems, we explore the limits of the structural rejuvenation of a highly excited model binary glass. This high-energy athermal amorphous structure exhibits a direct transition to homogeneous plastic flow and a microstructure that is largely insensitive to this flow, being characterized by a porous system-spanning network of minimally frustrated structural motifs. The observed homogeneous plasticity is mediated by the same string-like structural excitations, which mediate structural relaxation and microplasticity at finite temperature in more relaxed structures. This highly rejuvenated structural asymptote is not far from the structural state of regions, which have experienced athermal shear localization in more relaxed samples, suggesting an optimally rejuvenated glassy structure will always be limited by that produced by shear localization. KW - Metallic glasses KW - Creation-relaxation algorithm KW - Shear PY - 2022 DO - https://doi.org/10.1103/PhysRevMaterials.6.125604 VL - 6 IS - 12 SP - 1 EP - 13 PB - American Physical Society AN - OPUS4-56741 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kar, S. A1 - Ikeda, Yuki A1 - Lünser, K. A1 - Woodcock, Th. G. A1 - Nielsch, K. A1 - Reith, H. A1 - Maaß, Robert A1 - Fähler, S. T1 - Growth Twins and Premartensite Microstructure in Epitaxial Ni-Mn-Ga Films N2 - Magnetic shape memory alloys have been examined intensively due to their multifunctionality and multitude of physical phenomena. For both areas, epitaxial films are promising since the absence of grain boundaries is beneficial for applications in microsystems and they also allow to understand the influence of a reduced dimension on the physical effects. Despite many efforts on epitaxial films, two particular aspects remain open. First, it is not clear how to keep epitaxial growth up to high film thickness, which is required for most microsystems. Second, it is unknown how the microstructure of premartensite, a precursor state during the martensitic transformation, manifests in films and differs from that in bulk. Here, we focus on micrometer-thick austenitic Ni-Mn-Ga films and explain two distinct microstructural features by combining high-resolution electron microscopy and X-ray diffraction methods. First, we identify pyramid-shaped defects, which originate from {1 1 1} growth twinning and cause the breakdown of epitaxial growth. We show that a sufficiently thick Cr buffer layer prevents this breakdown and allows epitaxial growth up to a thickness of at least 4 μm. Second, premartensite exhibits a hierarchical microstructure in epitaxial films. The reduced dimension of films results in variant selection and regions with distinct premartensite variants, unlike its microstructure in bulk. KW - Alloy KW - Epitaxial films KW - Hierarchical microstructure Premartensite KW - Twinning KW - Magnetic shape memory PY - 2023 DO - https://doi.org/10.1016/j.actamat.2023.118902 SN - 1359-6454 VL - 252 SP - 1 EP - 10 PB - Elsevier B.V. AN - OPUS4-57301 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Riechers, Birte A1 - Maaß, Robert T1 - nanoindentation data associated with the publication "On the elastic microstructure of bulk metallic glasses" in Materials&Design 2023 N2 - This dataset consists of indentation data measured with a conospherical tip in a Hysitron-Bruker TI980 Nanoindenter on the surface of a <100> Silicon wafer and a polished cross-sectional cut of a Zr65Cu25Al10 bulk metallic glass. It is associated with the following publication: Birte Riechers, Catherine Ott, Saurabh Mohan Das, Christian H. Liebscher, Konrad Samwer, Peter M. Derlet and Robert Maass "On the elastic microstructure of bulk metallic glasses" Materials and Design xxx, (2023) 111929. https://doi.org/10.1016/j.matdes.2023.111929 All experimental information can be found in this paper and in the accompanying supplementary information. This electronic version of the data was published on the "Zenodo Data repository" found at http://zenodo.org/deposit in the community "Bundesanstalt fuer Materialforschung und -pruefung (BAM)". The authors have copyright to these data. You are welcome to use the data for further analysis, but are requested to cite the original publication whenever use is made of the data in publications, presentations, etc. Any questions regarding the data can be addressed to birte.riechers@bam.de who would also appreciate a note if you find the data useful. KW - Metallic glasses KW - Nanoindentation KW - Elastic microstructure PY - 2023 DO - https://doi.org/10.5281/zenodo.7818224 PB - Zenodo CY - Geneva AN - OPUS4-57352 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hickel, Tilmann T1 - Application of density functional theory in the context of phase diagram modelling N2 - In this presentation the fundamentals of density functional theory are explained in the context of phase diagram modelling. A special focus is on the Ni-Mg phase diagram. T2 - 7th MSIT Winter School CY - Kreuth, Germany DA - 12.03.2023 KW - Ab initio simulations KW - Thermodynamics KW - Phase diagrams PY - 2023 AN - OPUS4-58855 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maaß, Robert T1 - Intermittent cluster dynamics and temporal fractional diffusion in a bulk metallic glass N2 - Inspired by the ability to track atomic-scale dynamics with x-ray photon correlation spectroscopy (XPCS)1 and recent results of long-term atomistic simulations on material transport2, we reveal here an unprecedented spectrum of short- and long-term relaxation dynamics. Tracked along a 300 000 s long isotherm at 0.98Tg, a Zr-based bulk metallic glass exhibits temporal fluctuations that persist throughout the entire isotherm, demonstrating a continuous heterogeneous dynamics at the probed length scale. In concert with microsecond molecular dynamic simulations, we identify intermittent cluster dynamics as the origin for temporal signatures in the corresponding intensity cross-correlations. Despite temporally heterogeneous aging, the Kohlrausch-Williams-Watts functions is well suited to capture the average intermediate relaxation time regime, but at very long time scales an asymptotic power-law better describes the data. This indicates anomalous diffusion and gives overall strong evidence for temporal fractional diffusion in metallic glasses. We discuss these results in terms of the underlying structural fast and slow relaxation modes and their manifestation in the temporal form of the structural decorrelations. T2 - 9th IDMRCS CY - Chiba, Japan DA - 12.08.2023 KW - Metallic glass KW - Transport KW - Structure KW - Dynamics PY - 2023 AN - OPUS4-60696 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maaß, Robert T1 - Cluster dynamics and anomalous transport in metallic glasses N2 - Quenching a metallic liquid sufficiently fast can give rise to an amorphous solid, typically referred to as a metallic glass. This out-of-equilibrium material has a long suite of remarkable mechanical and physical properties but suffers from property deterioration via structural relaxation. As a function of time, relaxation may indeed constitute significant threads to safe applications. Consequently, relaxation of glasses has a long history across different amorphous materials and typical characterization methods promote a picture of gradually evolving and smooth relaxation, as for example obtained from mechanical spectroscopy. However, the true structural dynamics and underlying mechanisms remain far from understood and have hampered a physically informed atomic-scale picture of transport and physical aging of glasses. Here we exploit the ability to track atomic-scale dynamics with x-ray photon correlation spectroscopy (XPCS) and resolve an unprecedented spectrum of short- and long-term relaxation time scales in metallic glasses. Conducted across temperatures and under the application of stress, the results reveal anything else than smooth aging and gradual energy minimization. In fact, temporal fluctuations persist throughout isothermal conditions over several hundred thousand of seconds, demonstrating heterogeneous dynamics at the atomic scale. In concert with microsecond molecular dynamic simulations, we identify possible mechanisms of correlated atomic-scale dynamics that can underly the temporal fluctuations and structural decorrelations. Despite temporally heterogeneous, the Kohlrausch-Williams-Watts functions is well suited to capture the average intermediate relaxation time regime, but at very long time scales an asymptotic power-law emerges. This indicates anomalous diffusion and gives overall strong evidence for temporal fractional diffusion in metallic glasses. We discuss these results in terms of the structural fast and slow relaxation modes as well as a true microstructure in metallic glasses. T2 - Department Seminar OSU 2023 CY - Columbus, OH, USA DA - 22.09.2023 KW - Metallic glass KW - Transport KW - Structure KW - Dynamics PY - 2023 AN - OPUS4-60699 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hickel, Tilmann T1 - Research data infrastructures as enablers for materials design N2 - Suitable material solutions are of key importance in designing and producing components for engineering systems – either for functional or structural applications. Materials data are generated, transferred, and introduced at each step along the complete life cycle of a component. A reliable materials data space is therefore crucial in the digital transformation, both in academia and industry. Therefore, the consortium NFDI MatWerk aims to develop a sustainable infrastructure for the standardized digital representation of materials science and engineering (MatWerk). The goal is to seamlessly integrate decentralized data and metadata, experimental and computational workflows, and a materials ontology to maximize interoperability and reproducibility of materials data processing. To this end, data use profiles of participant projects from different sub-disciplines are analyzed to identify the most relevant scientific scenarios within MatWerk. Similarly, the Plattform MaterialDigital (PMD) is committed to provide a prototypical infrastructure for the digitalization of materials in an industrial context implemented by decentralized data servers, semantic data schemas and digital workflows. The standards, methods, and tools developed within the PMD are deployed and consolidated within the context of currently more than 20 BMBF-funded academic and industrial research consortia. Scientific workflow environments represent a major focus area, including efforts to improve the definition and representation of digital workflows, as well as their distribution in form of a workflow store. In this presentation we will describe the overarching visions behind these initiatives, their status, and progress of dissemination with a focus on the workflow activities. Following the philosophy of both consortia, specific examples will be used to demonstrate innovative and pragmatic solutions. T2 - MCIC 2023 – 5th Materials Chain International Conference CY - Bochum, Germany DA - 31.08.2023 KW - Digital Infrastructure KW - Workflows KW - Integrated Development Environment PY - 2023 AN - OPUS4-58852 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maaß, Robert T1 - On an unusual career path and unusual transport in metallic glasses N2 - Planning an academic career is a bit like enjoying a box of chocolate – you never know what you are going to get next. In this talk, I will begin with sharing how luck, difficult decisions, fate, and family constraints affected my career path across continents, universities, the private sector, and to becoming a director at a national laboratory. This journey was certainly not planned and highlights how opportunities and compromises together allow you to make much more out of your engineering degree than you ever have dreamed of. After this unusual journey as a materials scientist, I am transitioning to the technical part of my talk, where we will discuss transport in metallic glasses. This out-of-equilibrium material has a long suite of remarkable mechanical and physical properties but suffers from property deterioration via physical aging. As a function of time, relaxation may indeed constitute significant threads to safe applications, such as a complete loss of toughness. In the search for a physical understanding of aging, we exploit here the ability to track atomic-scale dynamics with coherent x-ray scattering. Conducted across temperatures and under the application of stress, the results reveal unexpected transport. In concert with microsecond molecular dynamic simulations, we identify possible mechanisms of atomic-scale dynamics that underly physical aging of metallic glasses. We find that classical Kohlrausch-Williams-Watts behavior is only suited for the short relaxation-time regime, whereas anomalous diffusion emerges at practically relevant times. We discuss these results in terms of the structural relaxation modes and propose a picture of a true microstructure in metallic glasses. T2 - Department Seminar IIT Delhi 2023 CY - Delhi, India DA - 15.12.2023 KW - Metallic glass KW - Transport KW - Structure KW - Dynamics PY - 2023 AN - OPUS4-60649 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - Seamless Science with the Platform MaterialDigital (PMD): Demonstration of Semantic Data Integration as Good Practices N2 - Following the new paradigm of materials development, design, and optimization, digitalization is the main goal in materials sciences and engineering (MSE) which imposes a huge challenge. In this respect, the quality assurance of processes and output data as well as the interoperability between applications following FAIR principles are to be ensured. For storage, processing, and querying of data in contextualized form, Semantic Web technologies (SWT) are used since they allow for machine-actionable and human-readable knowledge representations needed for data management, retrieval, and (re)use. The project ‘platform MaterialDigital’ (PMD) aims to bring together and support interested parties from both industrial and academic sectors in a sustainable manner in solving digitalization tasks and implementing digital solutions. Therefore, the establishment of a virtual material data space and the systematization of the handling of hierarchical, process-dependent material data are focused. Core points to be dealt with are the development of agreements on data structures and interfaces implemented in distinct software tools and to offer users specific support in their projects. Furthermore, the platform contributes to a standardized description of data processing methods in materials research. In this respect, selected MSE methods are semantically represented on a prototypical basis which are supposed to serve as best practice examples with respect to knowledge representation and the creation of knowledge graphs used for material data. Accordingly, this poster presentation illustrates demonstrators developed and deployed within the PMD project. Semantically anchored using the mid-level PMD Core Ontology (PMDco), they address data transformation leading to a novel data management which is based on semantic integrated data. The PMD data acquisition pipeline (DAP), which is fueled by traditional, diverse data formats, and a pipeline applying an electronic laboratory notebook (ELN) as data source are displayed. Additionally, the efficient combination of diverse datasets originating from different sources is demonstrated by the representation of a use case dealing with the well-known Orowan relation. T2 - 9. Dresdner Werkstoffsymposium CY - Dresden, Germany DA - 16.05.2024 KW - Semantic Data KW - Data Integration KW - Plattform MaterialDigital KW - Demonstrators KW - Electronic Lab Notebook PY - 2024 AN - OPUS4-60102 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Leinitz, Sarah T1 - Influence of stabilising agents on limestone filler and cement pastes N2 - The paper showed that the STAs behave completely different in pastes with LSF and cement, respectively, as well as with or without PCE. While STA can affect plastic viscosity and yield stress in LSF and cement pastes, the addition of PCE causes that the STA have mainly an impact on plastic viscosity, except DGUM and ST-low. The performance of STA in LSF and cementitious systems can vary greatly due to different ionic strengths of the liquid phase. The charges due to modification of the starches have an intense influence on the rheological properties in pastes. The combined use of PCE and STA can lead to a significant increase of the plastic viscosity without a strong effect to the yield stress. For the evaluation of the effectivity of STA the ionic strength of the liquid phase and the solid volume fraction of the binder have to be taken into account. Further influences can arise from grain size and aggregate content as well as the temperature, which were not discussed in this paper. T2 - 3rd KEYS Symposium CY - Johannesburg, South Africa DA - 26.06.2017 KW - Stabilising agent KW - Cement KW - Limestone filler PY - 2017 AN - OPUS4-41014 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Riechers, Birte A1 - Ott, C. A1 - Das, S. M. A1 - Liebscher, C. A1 - Samwer, K. A1 - Derlet, P. M. A1 - Maaß, Robert T1 - On the elastic microstructure of bulk metallic glasses N2 - Metallic glasses (MGs) are known to be structurally heterogeneous at the nanometer (nm) scale. In addition, elastic property mapping has indicated the presence of at least an order-of-magnitude larger length scales, of which the origin continues to remain unknown. Here we demonstrate the existence of an elastic decorrelation length of the order of 100 nm in a Zr-based bulk MG using spatially resolved elastic property mapping via nanoindentation. Since compositional modulations sufficiently large to account for this elastic microstructure were not resolved by analytical scanning-transmission electron microscopy, chemical phase separation such as spinodal decomposition cannot explain their occurrence as previously suggested. Instead, we argue that the revealed long-range elastic modulations stem from structural variations affecting the local density. These emerge during solidification and are strongly influenced by the cooling constraints imposed on bulk MGs during the casting process. KW - Metallic glasses KW - Nanoindentation KW - Elastic microstructure PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-573504 DO - https://doi.org/10.1016/j.matdes.2023.111929 SN - 0264-1275 VL - 229 SP - 1 EP - 8 PB - Elsevier Ltd. CY - Amsterdam, Niederlande AN - OPUS4-57350 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Darvishi Kamachali, Reza A1 - Wallis, Theophilus A1 - Ikeda, Yuki A1 - Saikia, U. A1 - Ahmadian, A. A1 - Liebscher, C. A1 - Hickel, Tilmann A1 - Maaß, Robert T1 - Giant segregation transition as origin of liquid metal embrittlement in the Fe-Zn system N2 - A giant Zn segregation transition is revealed using CALPHAD-integrated density-based modeling of segregation into Fe grain boundaries (GBs). The results show that above a threshold of only a few atomic percent Zn in the alloy, a substantial amount of up to 60 at.% Zn can segregate to the GB. We found that the amount of segregation abruptly increases with decreasing temperature, while the Zn content in the alloy required for triggering the segregation transition decreases. Direct evidence of the Zn segregation transition is obtained using high-resolution scanning transmission electron microscopy. Base on the model, we trace the origin of the segregation transition back to the low cohesive energy of Zn and a miscibility gap in Fe-Zn GB, arising from the magnetic ordering effect, which is confirmed by ab-initio calculations. We also show that the massive Zn segregation resulting from the segregation transition greatly assists with liquid wetting and reduces the work of separation along the GB. The current predictions suggest that control over Zn segregation, by both alloy design and optimizing the galvanization and welding processes, may offer preventive strategies against liquid metal embrittlement. KW - CALPHAD KW - Microstructure Design KW - Grain boundary engineering KW - Steels KW - Density-based Model KW - Segregation Engineering PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-584292 DO - https://doi.org/10.1016/j.scriptamat.2023.115758 SN - 1359-6462 SN - 1872-8456 VL - 238 SP - 1 EP - 5 PB - Elsevier CY - Amsterdam AN - OPUS4-58429 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Thiedeitz, M. A1 - Schmidt, Wolfram A1 - Härder, M. A1 - Kränkel, T. T1 - Performance of rice husk ash as supplementary cementitious material after production in the field and in the lab N2 - Supplementary cementitious materials (SCM) can reduce the total amount of Portland cement clinker in concrete production. Rice husk ashes (RHA) can be converted from an agricultural by-product to a high-performance concrete constituent due to a high amount of reactive silica with pozzolanic properties if they are burnt under controlled conditions. The way and duration of combustion, the cooling process as well as the temperature have an effect on the silica form and thus, the chemical and physical performance of the RHA. Various studies on the best combustion technique have been published to investigate the ideal combustion techniques. Yet, the process mostly took place under laboratory conditions. Investigating the difference between the performance of RHA produced in a rural environment and laboratory conditions is useful for the assessment and future enhancement of RHA production, and its application both as building material, for example in rural areas where it is sourced in large quantities, and as additive for high performance concrete. Thus, the paper presents a comparison between RHA produced under rudimentary conditions in a self-made furnace in the rural Bagamoyo, Tanzania and under controlled laboratory conditions at the Technical University of Munich, Germany, with different combustion methods and temperatures. In a second step, RHA was ground to reach particle size distributions comparable to cement. In a third step, cement pastes were prepared with 10%, 20% and 40% of cement replacement, and compared to the performance of plain and fly ash blended cement pastes. The results show that controlled burning conditions around 650 °C lead to high reactivity of silica and, therefore, to good performance as SCM. However, also the RHA burnt under less controlled conditions in the field provided reasonably good properties, if the process took place with proper burning parameters and adequate grinding. The knowledge can be implemented in the field to improve the final RHA performance as SCM in concrete. KW - Rice husk ash KW - Agricultural by-product KW - Supplementary cementitious material KW - Waste management KW - Carbon dioxide emissions PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-568953 DO - https://doi.org/10.3390/ma13194319 SN - 1996-1944 VL - 13 SP - 1 EP - 17 PB - MDPI CY - Basel AN - OPUS4-56895 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kruschwitz, Sabine A1 - Munsch, Sarah Mandy A1 - Telong, Melissa A1 - Schmidt, Wolfram A1 - Bintz, Thilo A1 - Fladt, Matthias A1 - Stelzner, Ludwig T1 - The NMR core analyzing TOMograph: A multi-functional tool for non-destructive testing of building materials N2 - NMR is becoming increasingly popular for the investigation of building materials as it is a non-invasive technology that does not require any sample preparation nor causes damage to the material. Depending on the specific application it can offer insights into properties like porosity and spatial saturation degree as well as pore structure. Moreover it enables the determination of moisture transport properties and the (re-)distribution of internal moisture into different reservoirs or chemical phases upon damage and curing. However, as yet most investigations were carried out using devices originally either designed for geophysical applications or the analysis of rather homogeneous small scale (< 10 mL) samples. This paper describes the capabilities of an NMR tomograph, which has been specifically optimized for the investigation of larger, heterogeneous building material samples (diameters of up to 72 mm, length of up to 700 mm) with a high flexibility due to interchangeable coils allowing for a high SNR and short echo times (50 - 80 m s). KW - Fire spalling KW - Moisture transport KW - Concrete KW - Cement hydration KW - Sensitivity KW - Supplementary cementitous materials KW - Frost salt attack PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-573755 DO - https://doi.org/10.1016/j.mrl.2023.03.004 SN - 2097-0048 VL - 3 IS - 3 SP - 207 EP - 219 PB - Elsevier B.V. AN - OPUS4-57375 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Cunningham, Patrick A1 - Mezhov, Alexander A1 - Schmidt, Wolfram T1 - Revealing Value from Bioderived Polymers: Effects of Locally Sourced Polysaccharides on the Rheology of Limestone Mixtures N2 - Admixtures are important constituents to enhance the performance of concrete. They allow for more efficient use of binders which can mitigate negative environmental impacts from producing cement-based materials. Commonly used rheology modifying agents like polycarboxylate ethers or cellulose ethers are synthetic or semi-synthetic, respectively. This requires additional energy consumption for their production and global supply chains particularly for many developing regions, which will be large consumers of concrete in the future. However, many locally available bio-based polysaccharides could be effectively used instead. These polymers are often overlooked by engineers and scientists due to their limited distribution and inherent complexity, yet they represent an underleveraged source of precursors for admixtures. This study investigates the action mechanisms of some bio-based rheology modifying agents, i.e., acacia gum and miscanthus gum, and provides a comparison to a conventionally modified starch. The results show that the mechanism of action of these polymers is closely related to the composition of the mixture, mixing regime, and the composition of the aqueous phase. Depending on the agent, either plasticizing or stabilizing effects on rheology can be revealed. T2 - ICBBM: International Conference on Bio-Based Building Materials CY - Vienna, Austria DA - 21.06.2023 KW - Polysaccharides KW - Superplasticizers KW - Hydration KW - Cement PY - 2023 DO - https://doi.org/10.1007/978-3-031-33465-8_60 SN - 2211-0852 VL - 45 SP - 782 EP - 792 PB - Springer Nature Switzerland AG CY - Switzerland AN - OPUS4-58726 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fini, E. H. A1 - Poulikakos, L. A1 - de Claville Christiansen, J. A1 - Schmidt, Wolfram A1 - Parast, M. M. T1 - Toward sustainability in the built environment: An integrative approach N2 - The built environment significantly impacts the health of individuals and populations in various ways. The health and durability of the built environment are intertwined with availability ofnaturally occurring and man-made resources and their supply chains. Therefore, resource con­ servation is a key to ensure sustainability of built environments. Many industrial wastes can be turned into valuable resources for reuse in construction of the built environment. For instance, biowaste (woody/ leafy biomass and animal waste) have been used to make construction adhesives (Fini et al., 2011), some urban wastes have been used in road construction (Poulikakos et al., 2017; Schmidt et al., 2021), end of life plastics and polymers have made their way to roadway construction, bio-oils and algae harvested from wastewater treatment plants has been used to make antiaging for outdoor building elements to mitigate UV aging (Kabir et al., 2021); sulfur has been used as an extender in asphalt and recycled mineral powders such as silica and alumina have been used to increase strength and durability against acidic compounds (Fini et al., 2019). These are just a few examples of recycling venues with beneficial uses in the built environment. The construction and operation of the built environment and the traffic that it attracts or facilitates significantly contribute to the emis­ sion of greenhouse gasses (GHG) and cause air pollution. The direct and indirect impacts of GHG and air pollutants on the environment and so­ cieties have been weil established. The built environment can be used as a powerful platform not only for recycling and resource conservation but also to remove near-ground gaseous contaminants. This can be done via tailored design and engineering of adsorptive construction materials via recycling of waste materials. For instance, advanced sorbent systems can be made for removing C02, H2S, and formaldehyde from air. This re­ quires tailored sorbent design, topology optimization, and catalytic conversion of collected gaseous compounds to name a few. This special issue covers innovative materials, methods, and man­ agement practices which aim to simultaneously address durability ofthe built environment, air quality, resource conservation, and supply chain resilience. Such innovative materials, methods, and management prac­ tices will transform the built environment into not only an active contributor to no waste, no pollution for healthy environment, but also a medium that converts the waste and pollution into beneficial products for use in the built environment, thereby promoting resource conser­ vation. Followings are examples of topics that the special issue is interested in: • Venuses to advance resource conservation specifically via novel ap­ proaches in the built environment. • Innovative construction materials for passive or active adsorption of harmful gaseous emissions to conserve air, energy, and water. • Advanced materials, methods, and management practices to pro­ mote well-being of the built environment. • Smart buildings to promote resource conservation. • Research convergence in the built environment for zero waste, zero pollution economy. KW - Impacts KW - Resource PY - 2021 DO - https://doi.org/10.1016/j.resconrec.2021.105676 VL - 172 SP - 1 EP - 2 PB - Elsevier AN - OPUS4-58402 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmidt, Wolfram ED - Priebe, Nsesheye Susan ED - Schmidt, Wolfram T1 - Parameters controlling superplasticizer cement interactions during the casting and hardening of cement based systems N2 - Concrete of today has only little in common with the traditional concrete used a few decades ago. It has become a high performance material, which can be adjusted for high performance applications and according to ultimate user specifications. The reason for the rapid evolvement was the increasing awareness about how the rheology of concrete can be improved without negatively affecting the mechanical properties of concrete by chemical admixtures. T2 - KEYS 2015 - 1st Symposium Knowledge Exchange for Young Scientists CY - Dar es Salaam, Tanzania DA - 09.06.2015 KW - Superplasticizers KW - Rheology KW - Cement hydration KW - Setting PY - 2015 SN - 978-3-9817149-3-7 N1 - Geburtsname von Priebe, Nsesheye Susan: Msinjili, N. S. - Birth name of Priebe, Nsesheye Susan: Msinjili, N. S. SP - 31 EP - 35 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-33578 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bessaies-Bey, H. A1 - Khayat, K. H. A1 - Palacios, M. A1 - Schmidt, Wolfram A1 - Roussel, N. T1 - Viscosity modifying agents: Key components of advanced cement-based materials with adapted rheology N2 - Viscosity modifying agents (VMAs) are essential ingredients for the production of flowable cement-based materials. This paper presents an overview of commonly used VMAs and attempts to shed some light on the underlying physics at the origin of their mechanisms of action. The main molecular parameters of VMA controlling the rheological properties of the cement pore solution are highlighted. As the mechanisms of action of VMAs in cement-based materials are closely related to their affinity with the surface of cement particles, the adsorption of the main VMA types is discussed. The effect of VMAs on flow properties and stability of cement-based materials is presented for VMAs added without any superplasticizer, and then in systems incorporating both VMAs and superplasticizers. Finally, the effect of VMAs in enhancing concrete properties to secure adequate performance of different construction applications, and perspectives for future developments of novel cement-based materials made with VMAs are showcased. KW - Viscosity modifying agents KW - Cement KW - Stability KW - Rheology KW - Working mechanism KW - Compatibility PY - 2022 DO - https://doi.org/10.1016/j.cemconres.2021.106646 VL - 152 SP - 1 EP - 20 PB - Elsevier AN - OPUS4-58396 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kruschwitz, Sabine T1 - Investigation of the hydration of clinker-reduced cementitious binders by 1H NMR N2 - In this paper, we demonstrate the value of 1H NMR relaxometry for studying the hydration of clinker-reduced, more climate-friendly cementitious binders. The results were obtained on typical CEM I cements and samples containing two different reactive agricultural ashes as well as non-reactive biochars as supplementary cementitious materials. The findings prove that time-resolved NMR measurements provide valuable additional information when combined with classical heat flow calorimetry. T2 - ISEMA Down Under 2023 CY - Brisbane, Australia DA - 25.09.2023 KW - 1H NMR relaxometry KW - Heat flow calorimetry KW - Clinker reduction, carbon emission KW - Cement KW - Hydration PY - 2023 AN - OPUS4-58569 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - de Carvello, J. M. F. A1 - Carvalho Fontes, W. A1 - de Azevedo, C. F. A1 - Brigolini, G. J. A1 - Schmidt, Wolfram A1 - Fiorotti Peixoto, R. A. T1 - Enhancing the eco-efficiency of concrete using engineered recycled mineral admixtures and recycled aggregates N2 - Non-conventional densely packed concrete mixtures are proposed and evaluated in this paper using engineered recycled mineral admixtures and recycled aggregates obtained from steel slag, quartz mining tailings, and quartzite mining tailings. High fines content sand-concretes containing coarser- and finer-than-cement recycled powders were designed to obtain blends with broader particle-size ranges and improved packing density. As a result, compressive strength up to 99 MPa, cement intensity up to 2.33 kg/m³/MPa, and consumption of recycled material up to 95 vol% were obtained. Compressive strengths up to 66 MPa and cement intensity up to 2.34 kg/m³/MPa were also obtained with the addition of coarse aggregates to such sand-concrete mixtures, with consumption of recycled material up to 96.5%. The results launch new insights on the role of recycled admixtures and aggregates on the mixture design of cement-based composites regarding efficiency improvement and technological performance. KW - Low-cement concrete KW - Recycled mineral admixture KW - Basic oxygen furnace slag KW - Quartzite mining tailing KW - Packing density PY - 2020 DO - https://doi.org/10.1016/j.jclepro.2020.120530 VL - 257 SP - 1 EP - 12 PB - Elsevier AN - OPUS4-58401 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Leinitz, Sarah A1 - Lu, Z. A1 - Becker, S. A1 - Stephan, D. A1 - von Klitzing, R. A1 - Schmidt, Wolfram ED - Mechtcherine, V. ED - Khayat, K. ED - Secrieru, E. T1 - Influence of different accelerators on the rheology and early hydration of cement paste N2 - Special applications like pumping, spraying or printing of concrete require the precise adjustment of very specific rheological properties at different time steps during the casting process. Superplasticizers such as polycarboxylate ethers (PCE) can be used to obtain the required flowability, which, possibly in combination with additional rheology modifying admixtures, generate the required specified consistency. However, after the application, the concrete should change the rheological properties immediately in order to avoid deformations at rest. Therefore, the use of accelerators can be effective. Accelerators influence the hydration of cementitious materials, and thus the rheological properties over the course of time and the setting. In this paper, the influence of different accelerators on the rheology and early hydration of cement paste as well as the interaction of accelerator and PCE are presented. Methods like rheometry, needle penetration tests and practical Tests like spread flow were applied. The used accelerators showed accelerating behavior on the cement pastes without and in the presence of PCE. At the same time an influence on the rheology could be observed. This effect was less in the mixes with PCE, especially at the highest water/cement ratio (w/c). KW - Rheology KW - Cement paste KW - Accelerator KW - Superplasticizer KW - Setting PY - 2019 SN - 978-3-030-22565-0 DO - https://doi.org/10.1007/978-3-030-22566-7 SN - 2211-0844 VL - 23 SP - 106 EP - 115 PB - Springer ET - 1 AN - OPUS4-49139 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ramirez Caro, Alejandra A1 - Mota, Berta A1 - Artemeva, E. A1 - Pauli, Jutta A1 - Schmidt, Wolfram A1 - Resch-Genger, Ute T1 - A spectroscopic study of the superplasticizer effect on early cement hydration N2 - Organic/inorganic mixtures were prepared from ordinary Portland cement (OPC), water (w/c 0.22), a fluorescent dye in aqueous solution (stable at alkaline pH; BAM-I), and two different comb shape polycarboxylates (PCEs), i.e., high charge (PCE-HC) and low charge (PCE-LC), respectively. Rheological and calorimetric measurements were performed prior to optical studies in order to select PCE concentrations. Absorption and fluorescence spectroscopy of the system OPC + BAM-I (CBAM-I) revealed maxima of dye BAM-I located at 645 nm and 663 nm, respectively. In presence of PCE-HC and PCE-LC, these mixtures displayed a small red shift in reflectance and a faster decrease in intensity compared to studies with CBAM-I; however, only slight differences were observed between the different PCEs. With time, all systems exhibited a decrease in intensity of BAM-I in absorption/reflectance and emission. This could be caused by dye adsorption and possibly decomposition when in contact with cement particles or hydration products. T2 - 20. Internationale Baustofftagung CY - Weimar, Germany DA - 12.09.2018 KW - Optical spectroscopie KW - Cement hydration KW - Dyes PY - 2018 SN - 978-3-00-059950-7 VL - 20 SP - 1 EP - 6 PB - F.A. Finger-Institut für Baustoffkunde CY - Weimar AN - OPUS4-46277 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kar, Satyakam A1 - Ikeda, Yuki A1 - Nielsch, Kornelius A1 - Reith, Heiko A1 - Maaß, Robert A1 - Fähler, Sebastian T1 - Multiferroic Microstructure Created from Invariant Line Constraint N2 - Ferroic materials enable a multitude of emerging applications, and optimum functional properties are achieved when ferromagnetic and ferroelectric properties are coupled to a first‐order ferroelastic transition. In bulk materials, this first‐order transition involves an invariant habit plane, connecting coexisting phases: austenite and martensite. Theory predicts that this plane should converge to a line in thin films, but experimental evidence is missing. Here, the martensitic and magnetic microstructure of a freestanding epitaxial magnetic shape memory film is analyzed. It is shown that the martensite microstructure is determined by an invariant line constraint using lattice parameters of both phases as the only input. This line constraint explains most of the observable features, which differ fundamentally from bulk and constrained films. Furthermore, this finite‐size effect creates a remarkable checkerboard magnetic domain pattern through multiferroic coupling. The findings highlight the decisive role of finite‐size effects in multiferroics. KW - Epitaxial films KW - Finite-size effects KW - Multiferroics KW - Martensite KW - Magnetic shape memory alloys PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-637910 DO - https://doi.org/10.1002/adfm.202416638 SN - 1616-301X VL - 35 IS - 10 SP - 1 EP - 11 PB - Wiley AN - OPUS4-63791 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Maaß, Robert A1 - Derlet, P. T1 - Micro-plasticity in a fragile model binary glass N2 - Atomistic deformation simulations in the nominally elastic regime are performed for a model binary glass with strain rates as low as 10 4 /s (corresponding to 0.01 shear strain per 1 μs). A strain rate dependent elastic softening due to a micro-plasticity is observed, which is mediated by thermally-activated localized structural transformations (LSEs). A closer inspection of the atomic-scale structure indicates the material response is distinctly different for two types of local atomic environments. A system spanning iscosahe- drally coordinated substructure responds purely elastically, whereas the remaining substructure admits both elastic and microplastic evolution. This leads to a heterogeneous internal stress distribution which, upon unloading, results in negative creep and complete residual-strain recovery. A detailed structural analysis in terms of local stress, atomic displacement, and SU(2) local bonding topology shows such mi- croscopic processes can result in large changes in local stress and are more likely to occur in geomet- rically frustrated regions characterized by higher free volume and softer elastic stiffness. The thermally- activated LSE activity also mediates structural relaxation, and in this way should be distinguished from stress-driven shear transformation activity which only rejuvenates glass structure. The frequency of LSE activity, and therefore the amount of micro-plasticity, is found to be related to the degree to which the glassy state is relaxed. These insights shed atomistic light onto the structural origins that may govern re- cent experimental observations of significant structural evolution in response to elastic loading protocols. KW - Molecular dynamics KW - Bulk metallic glasses KW - Plasticity KW - Residual strains PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-523782 DO - https://doi.org/10.1016/j.actamat.2021.116771 VL - 209 SP - 116771 PB - Elsevier Ltd. AN - OPUS4-52378 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ikeda, Yuki A1 - Yuan, R. A1 - Chakraborty, A. A1 - Ghassemi-Armaki, H. A1 - Zuo, J. M. A1 - Maaß, Robert T1 - Early stages of liquid-metal embrittlement in an advanced high-strength steel N2 - Grain-boundary degradation via liquid-metal embrittlement (LME) is a prominent and long-standing failure process in next generation advanced high-strength steels. Here we reveal, well ahead of the crack tip, the presences of nano-scale grains of intermetallic phases in Zn-infiltrated but uncracked grain boundaries with scanning- and 4D transmission electron microscopy. Instead of the often-reported Znrich Fe-Zn intermetallics, the nano-scale phase in the uncracked infiltrated grain boundaries is identified as the G-phase, and its presence reveals the local enhancement of strain heterogeneities in the grain boundary network. Based on these observations, we argue that intermetallic phase formation is not occurring after cracking and subsequent liquid Zn infiltration but is instead one of the primary nanoscopic drivers for grain-boundary weakening and crack initiation. These findings shift the focus of LME from micro- and meso-scale crack investigations to the very early stages immediately following Zn diffusion, after which secondary phase nucleation and growth emerge as the root-cause for failure. KW - Advanced high strength steels KW - Liquid metal embrittlement KW - Transmission electron microscopy KW - 4-Dimensional scanning transmission KW - electron microscopy PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-539716 DO - https://doi.org/10.1016/j.mtadv.2021.100196 SN - 2590-0498 VL - 13 IS - 196 SP - 1 EP - 8 PB - Elsevier Ltd. AN - OPUS4-53971 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Maaß, Robert T1 - Beyond Serrated Flow in Bulk Metallic Glasses: What Comes Next? N2 - This manuscript is based on an oral contribution to the TMS 2020 annual meeting and is dedicated to Prof. Peter Liaw, who for decades has shown great interest in serrated plastic flow. Here we will focus on the case of bulk metallic glasses, and begin with briefly summarizing some aspects of serrated and non-serrated inhomogeneous flow—a phenomenon that has perplexed materials scientists for decades. Four directions of research are identified that emerged out of the desire to fundamentally understand the intermittent inhomogeneous flow response. These research directions gear away from the phenomenological stress–strain behavior but put the underlying shear defect into focus. Unsolved problems and future research topics are discussed. KW - Non-serrated inhomogeneous flow PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-513106 DO - https://doi.org/10.1007/s11661-020-05985-w SN - 1073-5623 SP - 1 EP - 11 PB - Springer Nature AN - OPUS4-51310 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wallis, Theophilus A1 - Darvishi Kamachali, Reza T1 - Density-based phase field modelling of the interplay between grain boundary segregation transition and structure N2 - Grain boundary (GB) chemical and structural variations can significantly influence materials performance. The former is generally ascribed to the structural gradient between the grain and GB. While GB segregation may be accompanied by chemical and structural variations, clear insights about the GB’s thermodynamic phase behaviour upon coupling between its chemistry and structure is lacking. Using the CALPHAD integrated density-based phase field model, we study the co-evolution of GB’s structure and segregation in Fe-Mn alloys. We found that the GB segregation transition is amplified if its structure can respond to chemical variation. Additionally, the coupling between GB structural and segregation evolution was found to enable co-existence of the spinodally formed low- and high-Mn phases within the GB. In the light of atomistic simulations, we expand on investigating the correlation between the parameters that characterise the GB density map with GB properties. T2 - TMS 2023 CY - San Diego, California, USA DA - 19.03.2023 KW - Grain boundary engineering KW - Density-based phase-field modelling KW - Microstructure design PY - 2023 AN - OPUS4-57970 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hickel, Tilmann A1 - Divinski, S. A1 - Starikov, S. A1 - Soisson, F. A1 - Mény, C. A1 - Hegde, O. A1 - Gerlitz, M. A1 - Magnifouet, G. A1 - Schneider, A. A1 - Barreteau, C. A1 - Mirebeau, I. A1 - Tran, V.T. A1 - Förster, G. A1 - Front, A. A1 - Egorov, A. A1 - Wilde, G. A1 - Amara, H. A1 - Hammerschmidt, T. A1 - Mrovec, M. A1 - Pierron-Bohnes, V. A1 - Drautz, R. A1 - Fu, C. T1 - Magnetism in iron alloys: methodological advances for thermodynamics, defects, and kinetics N2 - Steels are among the technologically and economically most relevant materials. Key innovations in important sectors of human society such as mobility, energy and safety, are currently based on alloying of Fe with other transition-metal elements such as Mn, Cr, or Co. Due to strong impacts and conceptual challenges related to magnetism, however, the fundamental understanding and the ability to computationally design these steels in high-throughput approaches lags behind other classes of alloys. In this article, we will provide a substantial review of the role of magnetism, magnetic excitations and transformations for alloy thermodynamics, point defects, interfaces and kinetics. This will be achieved by combining insights from different methods: Ab initio simulations have the advantage that the magnetic ground state is intrinsic part of the electronic minimization. Due to the coarsening of the many-electron structures and therewith magnetic interactions, tight-binding methods can handle larger system sizes. Effective interaction models provide the freedom to exploit more sophisticated magnetic interactions. The performance of these methods in terms of magnetic properties of Fe alloys will be evaluated by providing state-of-the-art results for their sensitivity to magnetism. Furthermore, dedicated experiments will be discussed to complete the understanding of magnetic effects in Fe alloys and to validate the modeling strategy. KW - Magnetic excitations KW - Defects KW - Diffusion KW - Density functional theory KW - Tight-binding KW - Effective interaction models PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-634530 DO - https://doi.org/10.1515/ijmr-2023-0225 SN - 1862-5282 VL - 60 IS - 99 SP - 1 EP - 14761 PB - Walter de Gruyter GmbH AN - OPUS4-63453 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mai, H. L. A1 - Cui, X.-Y, A1 - Hickel, Tilmann A1 - Neugebauer, J. A1 - Ringer, S. P. T1 - A high-throughput ab initio study of elemental segregation and cohesion at ferritic-iron grain boundaries N2 - Segregation of alloying elements and impurities at grain boundaries (GBs) critically influences material behaviour by affecting cohesion. In this study, we present an ab initio high-throughput evaluation of segregation energies and cohesive effects for all elements up to Z=92 in the periodic table (Z = 1–92, H–U) across the substitutional sites in six model ferritic iron GBs using density functional theory (DFT). From these data, we construct comprehensive elemental maps for solute segregation tendencies and cohesion at GBs, providing guidance for segregation engineering. We systematically assess the cohesive effects of different elements in all segregating positions along multiple fracture paths with a quantum-chemistry bond-order method as well as a modified Rice–Thomson–Wang theory of interfacial cohesion. The effects of segregants on the cohesion of GBs are shown to vary drastically as a function of site character, and hence their induced cohesive effects must be considered as a thermodynamic average over the spectral energy distribution. Thus, models that overlook these aspects may fail to accurately predict the impacts of varying alloying concentrations, thermal processing conditions, or GB types. The insights presented here, along with our accompanying dataset, are expected to advance our understanding of GB segregation in steels and other materials. KW - Defects PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-638397 DO - https://doi.org/10.1016/j.actamat.2025.121288 SN - 1359-6454 VL - 297 SP - 1 EP - 16 PB - Elsevier Inc. AN - OPUS4-63839 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zaiser, Erika A1 - Fareed, Adnan A1 - Manzoni, Anna Maria A1 - Paulisch-Rinke, Melanie C. A1 - Hsu, Wei-Che A1 - Yeh, An-Chou A1 - Murakami, Hideyuki A1 - Vogel, Florian A1 - Maaß, Robert T1 - Pinning-dominated strengthening in high-entropy superalloys N2 - Hierarchical microstructural design of high-entropy superalloys offers novel strengthening pathways beyond classical superalloys. Here we assess the strength of isolated γ’ precipitates with and without an additional internal γ nanophase. The results show that nano-precipitation within the γ’ phase leads to a marked statistical reduction of the dislocation-nucleation limited yield strength. In concert with disorder-driven chemical weakening of the γ’ phase, these findings indicate that bulk strengthening due to hierarchical microstructural design in high entropy superalloys must primarily be pinning dominated. KW - High-entropy alloys KW - Superalloys KW - Dislocation nucleation KW - Plasticity PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-637590 DO - https://doi.org/10.1016/j.scriptamat.2025.116874 SN - 1359-6462 VL - 268 SP - 1 EP - 6 PB - Elsevier Inc. AN - OPUS4-63759 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ikeda, Yuki A1 - Han, Seungchang A1 - Wallis, Theophilus A1 - Darvishi Kamachali, Reza A1 - Maaß, Robert T1 - On the preference of liquid-metal embrittlement along high-angle grain-boundaries in galvanized steels N2 - Focusing on the early stages of liquid-metal embrittlement (LME) of Zinc (Zn) coated advanced high-strength steels, we show that the Zn infiltration path prior to grain-boundary decohesion and therefore cracking distinctly follows high-angle grain boundaries (HAGBs). This selective transport prior to LME-induced microcracking rationalizes the experimentally observed post-mortem cracking along martensitic HAGBs. We discuss the selective Zn transport and GB-weakening in terms of an misorientation-angle dependent atomic density and diffusivity, and its effect on GB-segregation. KW - Liquid-metal embrittlement KW - Advanced high-strength steels KW - Grain boundaries PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-631103 DO - https://doi.org/10.1016/j.scriptamat.2025.116723 SN - 1359-6462 VL - 265 SP - 1 EP - 5 PB - Elsevier Inc. AN - OPUS4-63110 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Roters, F. A1 - Aslam, A. A1 - Bai, Y. A1 - Büschelberger, M. A1 - Bulert, K. A1 - Butz, A. A1 - Hickel, Tilmann A1 - Jogi, T. A1 - Klitschke, S. A1 - Martin, M. A1 - Meyer, L.-P. A1 - Morand, L. A1 - Nahshon, Y. A1 - Radtke, N. A1 - Saikia, Ujjal A1 - Trondl, A. A1 - Wessel, A. A1 - Zierep, P. A1 - Helm, D. T1 - StahlDigital: Ontology-Based Workflows for the Steel Industry N2 - The innovative strength of the steel industry is based on the mastery of microstructure–property relationships. Digital workflows can largely contribute to this aim by making the complexity of workflows reproducible and their execution user independent. In this work, the tools and workflows developed in the project StahlDigital as part of the German MaterialDigital initiative are presented and application examples are provided. A steel ontology builds the foundation for data collection and storage as well as for the semantic description of experimental and simulation data processing workflows. A dataspace powered by the Dataspace Management System (DSMS) digitally represents such workflows and manages data along them in a Findable, Accessible, Interoperable, Reusable manner aiming to derive new knowledge. Experimental data processed via DSMS can be further evaluated and used as input for simulation workflows. The simulations included in such workflows are run by the workflow system pyiron, which has been semantically extended in StahlDigital for this purpose. KW - Steel KW - Rolling KW - Multiscale simulation KW - Ontology KW - Workflow PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-627187 DO - https://doi.org/10.1002/adem.202402148 SN - 1527-2648 SP - 1 EP - 13 PB - Wiley VHC-Verlag AN - OPUS4-62718 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhang, K. A1 - Mezhov, Alexander A1 - Schmidt, Wolfram T1 - Effect of Polycarboxylate Superplasticizer in Ordinary Portland Cement and Sulfate Resistant Cement N2 - Polycarboxylate superplasticizers (PCE) are the most widely used admixtures in today’s cementitious construction materials. The molecular structure has a decisive influence on the effectiveness of PCE, which also can be tailored to serve in a different cementitious system. The current study investigates the influence of the backbone charge density of PCE on the rheology, hydration kinetics, and adsorption behavior of ordinary Portland cement (OPC) and sulfate-resistant cement (SRC). The results indicate that regardless of the PCE type, OPC requires a higher amount of PCE to be adsorbed to induce changing of rheological parameters and hydration kinetics. Regardless of the cement type, the PCE with a higher charge density exhibits higher adsorption behavior, corresponding to lower viscosity measurement. Compared to OPC, SRC is more sensitive to the introduction of both PCEs and has a lower saturation dosage, indicating that SRC generally provides better workability properties regardless of the PCE. KW - Polycarboxylate superplasticizers (PCE) KW - Sulfate resistant cement (SRC) KW - Rheological KW - Adsorption KW - Cement hydration PY - 2023 DO - https://doi.org/10.1061/JMCEE7.MTENG-15033 SN - 0899-1561 VL - 35 IS - 6 SP - 1 EP - 12 PB - ASCE Libary AN - OPUS4-58244 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kruschwitz, Sabine A1 - Völker, Christoph A1 - Munsch, Sarah Mandy A1 - Klewe, Tim A1 - Zia, Ghezal Ahmad Jan A1 - Schumacher, Katrin A1 - Yared, Kaleb A1 - Schmidt, Wolfram T1 - KI und Robotik im Dienst der Nachhaltigkeit: Beschleunigung innovativer Lösungen im Bausektor N2 - Der Vortrag beschäftigt sich mit der Implementierung fortschrittlicher Technologien in neue Wertschöpfungsketten im Bausektor, insbesondere im Bereich Recycling, zirkuläres Produktdesign und Lebenszustandsanalyse. Im Zentrum stehen Industrie- und Grundlagenforschungsprojekte an der Schnittstelle zwischen Wissenschaft und praktischer Anwendung. T2 - DigiCon 2024 CY - Munich, Germany DA - 21.11.2024 KW - KI KW - Materialdesign KW - Recycling KW - Baumaterial PY - 2024 AN - OPUS4-61800 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schmidt, Wolfram A1 - Brouwers, H.J.H. A1 - Kühne, Hans-Carsten A1 - Meng, Birgit T1 - Interactions of polysaccharide stabilising agents with early cement hydration without and in the presence of superplasticizers N2 - Polysaccharides are incorporated into cement based Systems in order to modify the rheological properties. Typically, cellulose ethers, sphingan gums, guar gum or starch ethers are applied. Depending upon their chemistry, molecular architecture, and adsorption tendency, polysaccharides interact differently with the entire cementitious system. Some stabilising agents like diutan gum mainly affect the cementitious paste; other stabilising agents like starch tend to interact with the sand fraction and even with the coarse aggregates. Cellulose and guar gum shows more diverse performances. Typically stabilising admixtures like polysaccharides are used, when sophisticated rheological properties are adjusted. Therefore, polysaccharides are often used in combination with superplasticisers, which are added to reduce the yield stress of concrete. This can cause interactions, particularly when the stabilising Agent shows a strong tendency to adsorb on particle surfaces. Adsorptive stabilising agents may reduce the amount of adsorbed superplasticisers, thus affecting both viscosity and yield stress, while non-adsorptive stabilising agents mainly affect the plastic viscosity independently of the superplasticiser. Due to the strong influence of superplasticisers on the yield stress, influences of the stabilising agent on the yield stress retreat into the background, so that their major effect is an increase of the plastic viscosity. The paper provides a comprehensive overview of how different polysaccharide superplasticisers affect cementitious flowable systems and points out the challenges of the combined use of polysaccharides and superplasticisers. Based on rheometric experiments and observations of the hydration process, time dependent effects on the workability as well as of the hydration of cement are presented and discussed. KW - Concrete KW - Polysaccharides KW - Rheology KW - Stabilising agents KW - Starch KW - Sphingan PY - 2017 DO - https://doi.org/10.1016/j.conbuildmat.2016.11.022 SN - 0950-0618 SN - 1879-0526 VL - 139 SP - 584 EP - 593 PB - Elsevier AN - OPUS4-40597 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Lu, Z. A1 - Becker, S. A1 - Leinitz, Sarah A1 - von Klitzing, R. A1 - Schmidt, Wolfram A1 - Stephan, D. ED - Mechtcherine, V. ED - Khayat, K. ED - Secrieru, E. T1 - Rheological properties of silica beads in the presence of different polymers and electrolyte N2 - Properties of interstitial liquid phase in cement paste, including the species and concentrations of polymers and ion etc., play an important role for the rheological properties of cementitious materials. In order to better understand their effect, an inert model substance, spherical silica beads (SBs) with defined surface and granulometry were used in the presence of electrolytes (CaCl2) and/or different polymers, including polycarboxylate superplasticizer (PCE) and polyethylene glycol (PEG). It was found the presence of Ca2+ greatly increases the viscosity and yield stress of silica beads paste (SBP), which is proportional to the [Ca2+]. For the effect of PCE, the addition of PCE is beneficial to the flowability of SBP, but a high dosage of PCE leads to a reversal effect. Furthermore, the yield stress firstly increases and then decreases with increasing [Ca2+] under the same dosage of PCE. The addition of PEG always increases the yield stress of SBP, regardless of the ion concentration and the presence or not of PCE. KW - Rheological properties KW - Ions KW - Superplasticizer KW - Silica beads PY - 2019 SN - 978-3-030-22565-0 SN - 978-3-030-22566-7 DO - https://doi.org/10.1007/978-3-030-22566-7_72 SN - 2211-0844 VL - 23 SP - 619 EP - 627 PB - Springer ET - 1 AN - OPUS4-49185 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Werner, Steve A1 - Schmidt, Wolfram A1 - Pirskawetz, Stephan A1 - Rogge, Andreas ED - Khayat, Kamal Henry T1 - Fire spalling of self-compacting concrete mixtures with different limestone powder contents N2 - Self-compacting concrete typically contains a higher content of powder materials than normal concrete. Furthermore it is assumed that the use of superplasticizers yields a more homogenous microstructure in the hardened paste. Both aspects generate a very dense microstructure, which can be assumed to cause material behaviour that differs from than normal concrete when it is exposed to elevated temperatures. However, the paste volumes in SCC can vary significantly based on the mixture composition. At a low paste volumes SCC can be very similar to normal concrete at hardened state while it can vary greatly at higher paste volumes. Since the high temperature behaviour of concrete is strongly affected by the different physical behaviour of the paste and the aggregates, it is likely that the high temperature behaviour is consequently strongly affected by the ratio of these mixture components. In the present study different SCC mixtures were observed with similar mechanical properties, but with significantly differing paste to aggregate ratios. Based on observations of the heat evolution at the fire exposed surface and at different depths inside the specimens as well as based on photogrammetric observations of the spalled dimensions, the results indicate that with increasing paste volumes the heat conductivity is reduced and as a result concrete with higher paste to aggregate ratios shows less spalling. T2 - 8th RILEM Symposium on Self-Compacting Concrete CY - Washington, USA DA - 15.05.2016 KW - Spalling KW - High temperature behaviour KW - Fire exposure KW - Mixture composition KW - Photogrammetry PY - 2016 SN - 978-2-35158-157-5 SP - 353 EP - 363 PB - RILEM Publications S.A.R.L. CY - Paris, France AN - OPUS4-36873 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schmidt, Wolfram A1 - Kanjee, J. A1 - Motukwa, G. A1 - Olonade, K. A1 - Dodoo, A. T1 - A snapshot review of future‑oriented standards for cement, admixtures, and concrete: How Africa can spearhead the implementation of green urban construction materials N2 - The existing cement and concrete standards are not capable of making full use of the current technology capacity due to strong focus on conventional concrete and thus they are not fit for the current and future challenges of construction industry. The paper highlights shortcomings with regard to the implementation of the existing standards. It can be seen that future-oriented standards are generally required to contribute to a lower-carbon footprint of the industry. These changes are significantly more relevant in sub-Saharan Africa, due to the rapidly increasing urbanisation challenge and the enormous potentials to develop lower-carbon technologies than elsewhere in the world. KW - Future‑oriented standards KW - Green urban construction KW - Cement PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-582563 DO - https://doi.org/10.1557/s43580-023-00563-9 SN - 2731-5894 VL - 4 IS - 8 SP - 557 EP - 565 PB - Springer International Publishing CY - Springer Nature Switzerland, Cham AN - OPUS4-58256 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lu, Z. A1 - Becker, S. A1 - Leinitz, Sarah A1 - Schmidt, Wolfram A1 - von Klitzing, R. A1 - Stephan, D. T1 - Interaction of Different Charged Polymers with Potassium Ions and Their Effect on the Yield Stress of Highly Concentrated Glass Bead Suspensions N2 - The interaction of different charged polymers, namely anionic polycarboxylate superplasticizer (PCE) and neutral polyethylene glycol (PEG) with potassium ions, and their effect on the yield stress of highly concentrated glass bead suspension (GBS), were studied under different concentrations of potassium ions ([K+]). It was found that, compared to the neutral PEG, the negatively charged PCE can be adsorbed on glass beads (GB), and then decreases the yield stress of GBS. The increasing concentration of free polymer in the interstitial liquid phase with the increased polymer dosage leads to the higher yield stress of GBS, which may be caused by the higher Depletion force. In addition, this effect is also related to the charge density of the polymer and the [K+] in the solution. Along with the increase in [K+], the yield stress of GBS increases significantly with the addition of PCE, but this cannot be observed with PEG, which indicates that potassium ions can interact with negatively charged PCE instead of the neutral PEG. At last, the interparticle Forces between two single GB with adsorbed PCE in solutions containing [K+] and PCE were measured by colloidal probe atomic force microscopy to better understand the interaction of the charged polymer with counterions. KW - Yield stress KW - Free polymer KW - Charge density KW - Depletion force KW - Potassium ions PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-506015 DO - https://doi.org/10.3390/ma13071490 SN - 1996-1944 VL - 13 IS - 7 SP - 1490, 1 EP - 1490, 16 PB - MDPI AN - OPUS4-50601 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhang, K. A1 - Mezhov, Alexander A1 - Schmidt, Wolfram T1 - Chemical and thixotropic contribution to the structural build-up of cementitious materials N2 - The structural build-up of fresh cement paste is often considered as a purely thixotropic phenomenon in literature even though cementitious materials undergo a non-reversible hydration process that can have an influence on the structuration process. In the current paper a method is proposed to validate the impact of the non-reversible structural build-up. It is shown that fresh cement paste samples lose their structural gain almost completely due to thixotropy while the structural build-up due to hydration can be observed but occurs in a significantly lower order of magnitude over the course of the first hours of hydration. In addition, it is shown, that the chemical component of the structural build-up accelerates with the onset of the acceleration period of hydration, while its contribution in the entire structural build-up remains constant. KW - Thixotropy KW - Structural build-up KW - Penetration test KW - Rheological properties PY - 2022 DO - https://doi.org/10.1016/j.conbuildmat.2022.128307 SN - 0950-0618 VL - 345 IS - 128307 SP - 1 EP - 10 PB - Elsevier Ltd. AN - OPUS4-58248 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pott, U. A1 - Crasselt, Claudia A1 - Fobbe, N. A1 - Haist, M. A1 - Heinemann, M. A1 - Hellmann, S. A1 - Ivanov, D. A1 - Jakob, C. A1 - Jansen, D. A1 - Lei, L. A1 - Li, R. A1 - Link, J. A1 - Lowke, D. A1 - Mechtcherine, V. A1 - Neubauer, J. A1 - Nicia, D. A1 - Plank, J. A1 - Reißig, S. A1 - Schäfer, T. A1 - Schilde, C. A1 - Schmidt, Wolfram A1 - Schröfl, C. A1 - Sowoidnich, T. A1 - Strybny, B. A1 - Ukrainczyk, N. A1 - Wolf, J. A1 - Xiao, P. A1 - Stephan, D. T1 - Characterization data of reference materials used for phase II of the priority program DFG SPP 2005 “Opus Fluidum Futurum –Rheology of reactive, multiscale, multiphase construction materials” N2 - A thorough characterization of base materials is the prereq- uisite for further research. In this paper, the characterization data of the reference materials (CEM I 42.5 R, limestone pow- der, calcined clay and a mixture of these three components) used in the second funding phase of the priority program 2005 of the German Research Foundation (DFG SPP 2005) are presented under the aspects of chemical and min- eralogical composition as well as physical and chemical properties. The data were collected based on tests performed by up to eleven research groups involved in this cooperative program. KW - Portland cement KW - Limestone powder KW - Calcined clay KW - Sustainable cement KW - DFG SPP 2005 PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-569913 DO - https://doi.org/10.1016/j.dib.2023.108902 VL - 47 SP - 1 EP - 19 PB - Elsevier AN - OPUS4-56991 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zhang, K. A1 - Mezhov, Alexander A1 - Schmidt, Wolfram T1 - Thixotropic and chemical structural build-up of cement pastes with superplasticizer under different storage conditions N2 - Synopsis: The paper presents the results of a study on the influence of agitation on the structural build-up of fresh cement pastes using a penetration test. It first presents results about the influence of the penetrating shape’s geometry on the influence on the cement paste specimen. Then, results are shown for the load-deflection curves depending upon time and agitation before testing. Based on the observation of the force required to penetrate the sample, conclusions on the structural build-up can be made. The observations were made over the course of time with samples that were left at rest and partly agitated before testing at different time steps. The setup allows to identify the contribution of the chemical reaction to the structural build-up process. The presence of superplasticizer obviously reduces the load that cement paste can withstand, while the loss of thixotropy is found notably lower than that of neat cement pates T2 - 13th International Conference on Superplasticizers and Other Chemical Admixtures in Concrete CY - Milan, Italy DA - 10.07.2022 KW - Thixotropy KW - Superplasticizer KW - Structural build-up KW - Texture analyzer KW - Penetration test PY - 2022 DO - https://doi.org/10.14359/51736058 VL - 354 SP - 13 EP - 24 PB - ACI Special Publications AN - OPUS4-58324 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mezhov, Alexander A1 - Schmidt, Wolfram A1 - Zhang, H. A1 - Diesendruck, Ch. E. T1 - The effect of the charge density of a comb polyphosphate superplasticizer on the structural build-up of cement paste N2 - Synopsis: Lately, there has been rising attention to superplasticizers (SP) based on polyphosphate esters. However, the influence of the molecular structure of the polyphosphate polymers on time-dependent properties such as structural build-up has not been examined yet intensively. To investigate this effect, three comb polyphosphate superplasticizers with different charge densities were synthesised by free radical polymerisation. Our findings indicate that SP with the lowest and medium charge densities extend the induction period more strongly than the SP with the highest charge density. The reduction of the structural build-up rate is linearly dependent on the dosage and concentration of the functional group of polyphosphate SP in the cementitious system. This study proposes a mathematical equation expressing the relationship between the structural build-up rate during the induction period and the molecular structure of the polyphosphate SP. T2 - 13th International Conference on Superplasticizers and Other Chemical Admixtures in Concrete CY - Milan, Italien DA - 10.07.2022 KW - Admixture KW - Superplasticizer KW - Polyphosphate KW - Structural build-up PY - 2022 DO - https://doi.org/10.14359/51736079 VL - 354 SP - 255 EP - 262 PB - ACI Special Publications AN - OPUS4-58321 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - de Carvello, J. M. F. A1 - Schmidt, Wolfram A1 - Kühne, Hans-Carsten A1 - Fiorotti Peixoto, R. A. T1 - Influence of high-charge and low-charge PCE-based superplasticizers on Portland cement pastes containing particle-size designed recycled mineral admixtures N2 - Design : and use of engineered recycled mineral admixtures obtained from industrial and mineral waste are promising strategies to increase the range of materials suitable for use in cement-based composites. In this work, Portland cement-blended pastes containing mineral admixtures designed for improving particle packing were evaluated in the presence of low- and high-charge polycarboxylate-based superplasticizers. The powders were obtained from basic oxygen furnace slag, iron ore tailings, quartz mining tailings, and quartzite mining tailings. The zeta-potentials of the particles were obtained via electrophoretic mobility. The flow properties were evaluated by rheological tests performed in a Couette type rheometer. The hydration kinetics was evaluated by isothermal calorimetry and an adapted method based on the Vicat needle test. The high-charge PCE and the finer mineral admixtures produced more stable blends. Coarser mineral admixtures led to increased flowability and delayed hydration compared to finer ones. Steel slag powders presented the most significant plasticizer effects, but also the largest setting delays and segregation tendency. Quartz-rich superfines reduced the setting delays caused by the superplasticizers. In summary, both superplasticizers were effective in improving flow properties, but the high-charge PCE was effective in preventing segregation in pastes containing mineral admixtures coarser and heavier than cement. KW - Engineered recycled mineral admixtures KW - Rheology KW - PCE-Based superplasticizer KW - Steel slag KW - Mining tailing PY - 2020 DO - https://doi.org/10.1016/j.jobe.2020.101515 VL - 32 SP - 1 EP - 16 PB - Elsevier AN - OPUS4-58395 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Robens-Radermacher, Annika T1 - Temperature dependent modelling approach for early age behavior of printable mortars N2 - For extrusion-based 3D concrete printing, the early age mechanical behavior is influenced by various time dependent phenomena: structural build-up, plasticity as well as viscosity. The structural build-up is governing the stability and early-age strength development of the fresh printable cementitious materials and with that influencing the printability, buildability, and open time of the printing process. Generally, it is influenced by a number of factors, i.e. composition of the printable material, printing regime, and ambient conditions (temperature, humidity, etc.). There are several approaches to model the structural build-up of cementitious materials. All models are based on a time-dependent internal structural parameter describing the flocculation state, which is assumed to be zero after mixing and increases with time. The approaches differ in the definition of the time dependency (linear, exponential, bi-linear). Usually, the parameters are defined for a specific material composition without considering the influence of ambient conditions. In this contribution, the bi-linear structural build-up model [Kruger et al., Construction and Building Materials 224, 2019] is extended by the temperature influence. Temperature changes will occur in real life printing processes due to changing ambient conditions (summer, winter, day, night) as well as the printing process (pressure changes etc.) and have a significant impact on the structural build-up process: an increase of the temperature leads to a faster dissolution of cement phases, accelerates hydration and boosts the Brownian motion. For that reason, the model parameters are simulated as temperature dependent using an Arrhenius function. Furthermore, the proposed extended model is calibrated based on measurement data using Bayesian inference. A very good agreement of the predicted model data with the measured control data was reached. Additionally, the structural build-up model is integrated into a viscoelastic and elastoplastic mechanical model, simulating the whole mechanical behavior during layer deposition. T2 - Eighth International Symposium on Life-Cycle Civil Engineering (IALCCE 2023) CY - Milan, Italy DA - 03.07.2023 KW - 3D concrete printing KW - Material characterization KW - Structural build-up KW - Thixotropy KW - Model calibration PY - 2023 AN - OPUS4-58218 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mezhov, Alexander A1 - Robens-Radermacher, Annika T1 - Temperature Impact on the Structural Build-Up of Cementitious Materials - Experimental and Modelling Study N2 - With increasing focus on industrialized processing, investigating, understanding, and modelling the structural build-up of cementitious materials becomes more important. The structural build-up governs the key property of fresh printable materials -- buildability -- and it influences the mechanical properties after the deposition. The structural build-up rate can be adjusted by optimization of the mixture composition and the use of concrete admixtures. Additionally, it is known, that the environmental conditions, i.e. humidity and temperature have a significant impact on the kinetic of cement hydration and the resulting hardened properties, such as shrinkage, cracking resistance etc. In this study, small amplitude oscillatory shear (SAOS) tests are applied to examine the structural build-up rate of cement paste subject to different temperatures under controlled humidity. The results indicate significant influences of the ambient temperature on the intensity of the re-flocculation (Rthix) rate, while the structuration rate (Athix) is almost not affected. A bi-linear thixotropy model extended by temperature dependent parameters coupled with a linear viscoelastic material model is proposed to simulate the mechanical behaviour considering the structural build-up during the SAOS test. T2 - Third RILEM International Conference on Concrete and Digital Fabrication (Digital Concrete 2022) CY - Loughborough, UK DA - 27.06.2022 KW - Structural build-up KW - Rheological properties KW - Modelling PY - 2022 AN - OPUS4-55581 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lorenzoni, Renata T1 - Microstructure of biochar-based concrete: MIP, gas sorption, NMR, and μ-CT analysis N2 - The global demand for concrete is growing, and with it, its carbon footprint. Current literature proposes biochar, a product of pyrolysis, as a possible car-bon sink to reduce the carbon footprint of concrete. This work investigates the microstructure of Portland cement pastes with 0%, 5%, and 25% of the cement replaced with wood biochar, since this should influence its macro-scopic mechanical properties. MIP, gas sorption, NMR, and µ-CT were used to analyze the pore space of the three materials. The combination of these methods, each with different resolution, enables a multi-scale investigation of biochar impact on the microstructure of cement pastes. NMR confirmed that biochar can absorb moisture and, thus, reduces the effective water-to-cement ratio. MIP and gas sorption results show 0% and 5% volume re-placement have similar gel pore structure. The results from µ-CT investiga-tions suggest that biochar may reduce the formation of larger pores. The in-clusion of non-reactive porous particles such as biochar increase the porosity of the material and should act as a weakness in terms of mechanical proper-ties. Overall, this study highlights the need to carefully tailor replacement rates to control the impact of biochar on the microstructure concrete mixtures and sees a strong need for further studies on mechanical properties. T2 - 5th International Conference on Bio-Based Building Materials CY - Vienna, Austria DA - 20.06.2023 KW - Biochar KW - Microstructure KW - Cement KW - Porosity PY - 2023 AN - OPUS4-57948 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmidt, Wolfram A1 - Olonade, K. A. A1 - Mbugua, R. N. A1 - Lenz, F. J. A1 - Tchetgnia Ngassam, I. T1 - Bio-Based Rheology Modifiers for High Performance Concrete – Possible Modes of Actions and Case Study for Cassava Starch in West Africa N2 - Polymers that help tailoring rheological properties during the casting process have become inevitable constituents for all kinds of high-performance concrete technologies. Due to lacking industries, these typically crude-oil based admixtures are not readily available in many parts of the world, which limits the implementation of more sustainable high-performance construction technologies in these regions. Alternative polymers, which often demand for less processing, can be derived from local plant-based resources. The paper provides experimental data of flow tests of cement pastes with polysaccharides from Triumfetta pendrata A. Rich, acacia gum and cassava without and in the presence of polycarboxylate ether superplasticizer. The flow tests are amended by observations of the zeta potentials and the hydrodynamic diameters in the presence of and without calcium ions in the dispersion medium. The results show that in the presence of and without calcium ions all polysaccharides provide negative zeta potentials, yet, they affect flowability and thixotropy in different ways. Cassava starch, acacia gum, and the gum of Triumfetta pendrata A. Rich qualified well for robustness improvement, strong stiffening, and additive manufacturing, respectively. The reason for the different effects can be found in their average sizes and size distribution. Due to the promising results, a flow chart for local value chains is derived on the example of yet unused cassava wastes, which can be converted in parallel. T2 - 3rd International Conference on the Application of Superabsorbent Polymers CY - Skukuza, South Africa KW - Admixtures KW - Polysaccharides KW - Rheology KW - Thixotropy KW - Concrete PY - 2020 SN - 978-3-030-33341-6 SN - 978-3-030-33342-3 DO - https://doi.org/10.1007/978-3-030-33342-3_17 SP - 158 EP - 166 PB - Springer AN - OPUS4-58404 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mezhov, Alexander A1 - Robens-Radermacher, Annika ED - Mezhov, Alexander ED - Robens-Radermacher, Annika ED - Zhang, Kun ED - Kühne, Hans-Carsten ED - Unger, Jörg F. ED - Schmidt, Wolfram T1 - Temperature Impact on the Structural Build-Up of Cementitious Materials - Experimental and Modelling Study N2 - With increasing focus on industrialized processing, investigating, understanding, and modelling the structural build-up of cementitious materials becomes more important. The structural build-up governs the key property of fresh printable materials -- buildability -- and it influences the mechanical properties after the deposition. The structural build-up rate can be adjusted by optimization of the mixture composition and the use of concrete admixtures. Additionally, it is known, that the environmental conditions, i.e. humidity and temperature have a significant impact on the kinetic of cement hydration and the resulting hardened properties, such as shrinkage, cracking resistance etc. In this study, small amplitude oscillatory shear (SAOS) tests are applied to examine the structural build-up rate of cement paste subject to different temperatures under controlled humidity. The results indicate significant influences of the ambient temperature on the intensity of the re-flocculation (Rthix) rate, while the structuration rate (Athix) is almost not affected. A bi-linear thixotropy model extended by temperature dependent parameters coupled with a linear viscoelastic material model is proposed to simulate the mechanical behaviour considering the structural build-up during the SAOS test T2 - Third RILEM International Conference on Concrete and Digital Fabrication (Digital Concrete 2022) CY - Loughborough, UK DA - 27.06.2022 KW - Structural build-up KW - Rheological properties KW - Modelling PY - 2022 SN - 978-3-031-06116-5 DO - https://doi.org/10.1007/978-3-031-06116-5_49 VL - 37 SP - 330 EP - 336 PB - Springer International Publishing CY - Cham AN - OPUS4-55580 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Robens-Radermacher, Annika A1 - Unger, Jörg F. A1 - Mezhov, Alexander A1 - Schmidt, Wolfram ED - Biondini, F. ED - Frangopo, D. M. T1 - Temperature dependent modelling approach for early age behavior of printable mortars N2 - Structural build-up describes the stability and early-age strength development of fresh mortar used in 3D printing. lt is influenced by several factors, i.e. the composition of the print­ able material, the printing regime, and the ambient conditions. The existing modelling approaches for structural build-up usually define the model parameters for a specific material composition with­ out considering the influence of the ambient conditions. The goal of this contribution is to explicitly include the temperature dependency in the modelling approach. Temperature changes have signifi­ cant impact on the structural build-up process: an increase of the temperature leads to a faster dissol­ ution of cement phases and accelerates hydration. The proposed extended model includes temperature dependency using the Arrhenius theory. The new model parameters are successfully calibrated based on Viskomat measurement data using Bayesian inference. Furthermore, a higher impact of the temperature in the re-flocculation as in the structuration stage is observed. T2 - The Eighth International Symposium on Life-Cycle Civil Engineering (IALCCE 2023) CY - Milano, Italien DA - 02.07.2023 KW - 3D concrete printing KW - Material characterization KW - Structural build-up KW - Thixotropy KW - Model calibration PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-582175 SN - 978-1-003-32302-0 DO - https://doi.org/10.1201/9781003323020-146 SN - 978-1-003-32302-0 VL - 1st Edition SP - 1193 EP - 1200 PB - CRC Press AN - OPUS4-58217 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ramirez Caro, Alejandra A1 - Pauli, Jutta A1 - Mota, Berta A1 - Simon, Sebastian A1 - Schmidt, Wolfram A1 - Resch-Genger, Ute T1 - C⁠3A passivation with gypsum and hemihydrate monitored by optical spectroscopy N2 - Tricalcium aluminate (C⁠3A) is found with less than 10% wt. of the total composition; however, during hydration, C⁠3A plays an important role in the early hydration of cement in the presence of gypsum as a set retarder. The aim of this investigation is to assess the suitability of optical spectroscopy and a dye-based optical probe to monitor early hydration of C⁠3A in the presence of gypsum and hemihydrate. Optical evaluation was performed using steady-state fluorescence and diffuses reflectance spectroscopy (UV-VisDR). Phase characterization during hydration was done with in-situ X-ray diffraction. UV-VisDR with a cyanine dye probe was used to monitor the formation of metastable phases and was employed together with fluorescence spectroscopy, to follow the Aggregation and disaggregation of the dye during hydration. In conclusion, for the first time, a cyanine dye was identified as a feasible and stable probe to monitor C⁠3A hydration changes in the presence of calcium sulfate. KW - Dye KW - Photoluminescence KW - Fluorescence KW - Reflection spectroscopy KW - Cement KW - Hydration KW - Method development PY - 2020 DO - https://doi.org/10.1016/j.cemconres.2020.106082 VL - 133 SP - 106082 PB - Elsevier Ltd. CY - Amsterdam AN - OPUS4-50952 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schmidt, Wolfram A1 - Tchetgnia Ngassam, Ines Leana A1 - Olonade, K. A. A1 - Mbugua, R. A1 - Kühne, Hans-Carsten T1 - Plant based chemical admixtures – potentials and effects on the performance of cementitious materials N2 - While today, engineers can choose from a wide range of rheology modifying admixtures, in some parts of the world, these are difficult to access, due to their complex processing. However, alternatives can be bio‐based polymers such as polysaccharides from various sources. These are easily accessible all over the world, do not demand for complicated processing, and typically they are more sustainable than many established materials, which are crude oil‐based. The paper presents the effects of acacia gum, cassava starch and the gum of triumfetta pendrata A. Rich on the rheological performance of cementitious systems. It is shown that acacia gum can be as efficient as polycarboxylate based superplasticisers, cassava starch can reduce the yield stress slightly with little effect on the plastic viscosity, and the gum of triumfet ta pendrata A. Rich increases the thixotropy of cement pastes with plasticizing polymers significantly. KW - Polysaccharides KW - Rheology KW - Cement KW - Chemical admixtures KW - Bio-based concrete PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-476748 DO - https://doi.org/10.21809/rilemtechlett.2018.83 VL - 3 SP - 124 EP - 128 PB - RILEM S.A.R.L. CY - Paris AN - OPUS4-47674 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Franco de Carvalho, J. M. A1 - Defàveri, K- A1 - Castro Mendes, J. A1 - Schmidt, Wolfram A1 - Kühne, Hans-Carsten A1 - Fiorotti Peixoto, R. A. T1 - Influence of particle size-designed recycled mineral admixtures on the properties of cement-based composites N2 - In this work, engineered recycled mineral admixtures were obtained from four different industrial residues: basic oxygen furnace slag, iron ore tailings, quartz mining tailings and quartzite mining tailings. The grinding performance was evaluated in two different programs and the characterization included chemical and mineralogical composition, particle morphology, and physical properties. Performance evaluations were carried out in blended pastes and mortars, including flow properties, hydration kinetics, soundness, pozzolanic activity, and compressive strength. Coarser-than-cement admixtures allowed better flow performance, greater dimensional stability and more economical production, while finer-thancementn admixtures improved mechanical performance by both filler effect and cementing activity. KW - Engineered recycled mineral admixtures KW - Rheology KW - Hydration kinetics KW - Basic oxygen furnace slag KW - Iron ore tailings KW - Mining tailings PY - 2021 DO - https://doi.org/10.1016/j.conbuildmat.2020.121640 SN - 0950-0618 VL - 272 SP - 1 EP - 13 PB - Elsevier Ltd. AN - OPUS4-58255 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Haist, M. A1 - Link, J. A1 - Nicia, D. A1 - Leinitz, Sarah A1 - Baumert, C. A1 - von Bronk, T. A1 - Cotardo, D. A1 - Eslami Pirharati, M. A1 - Fataei, S. A1 - Garrecht, H. A1 - Gehlen, C. A1 - Hauschildt, I. A1 - Ivanova, I. A1 - Jesinghausen, S. A1 - Klein, C. A1 - Krauss, H.-W. A1 - Lohaus, L. A1 - Lowke, D. A1 - Mazanec, O. A1 - Pawelczyk, S. A1 - Pott, U. A1 - Radebe, N. W. A1 - Riedmiller, J. J. A1 - Schmid, H.-J. A1 - Schmidt, Wolfram A1 - Secrieru, E. A1 - Stephan, D. A1 - Thiedeitz, M. A1 - Wilhelm, M. A1 - Mechtcherine, V. T1 - Interlaboratory study on rheological properties of cement pastes and reference substances: comparability of measurements performed with different rheometers and measurement geometries N2 - This paper presents the results of an interlaboratory study of the rheological properties of cement paste and ultrasound gel as reference substance. The goal was to quantify the comparability and reproducibility of measurements of the Bingham parameters yield stress and plastic viscosity when measured on one specific paste composition and one particular ultrasound gel in different laboratories using different rheometers and measurement geometries. The procedures for both in preparing the cement paste and carrying out the rheological measurements on cement paste and ultrasound gel were carefully defined for all of the study’s participants. Different conversion schemes for comparing the results obtained with the different measurement setups are presented here and critically discussed. The procedure proposed in this paper ensured a reasonable comparability of the results with a coefficient of variation for the yield stress of 27% and for the plastic viscosity of 24%, despite the individual measurement series’ having been performed in different labs with different rheometers and measurement geometries. KW - Rheometry KW - Rheology KW - Interlaboratory test KW - Test setup KW - Testing procedure KW - Cement paste KW - Ultrasound gel PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-511220 DO - https://doi.org/10.1617/s11527-020-01477-w SN - 1871-6873 VL - 53 IS - 4 SP - 92 PB - Rilem AN - OPUS4-51122 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmidt, Wolfram A1 - Weimann, Christiane A1 - Chaves Weba, Luciana ED - Schmidt, Wolfram ED - Priebe, Nsesheye Susan T1 - Influences of hydration effects on the flow phenomena of concrete with admixtures N2 - Chemical admixtures like superplasticisers or stabilising agents are of ever increasing importance for modern concrete technology. They liberate the workability of concrete from its dependency on water content, and thus, open the gate towards innovative and future oriented concrete technologies such as self-compacting concrete. Today, admixture addition has become common practice in concrete technology, but the understanding of their highly complex mode of operation is extremely difficult and demands for understanding of processes within the range between nanometres and centimetres. Due to its complex time-dependent, multi-phase and multi-scale behaviour, flowable concrete systems are highly complicated and cannot be described comprehensively by simple models. It is therefore extremely challenging to identify the relevant parameters that predominantly control flow phenomena on different size scales, since these may occur on any scale between the nano scale (e.g. superplasticizer adsorption) and macro scale (e.g. grading of the aggregates). The present study discusses fundamental mechanisms at the interface between particle or hydrate surfaces and the fluid phase at a very early stage of concrete formation, and links these effects to macroscopic flow phenomena. Methods are discussed that appear promising interdisciplinary tools for enhancement of the understanding of the relevant interactions that are responsible for the macroscopic flow of flowable concrete. T2 - 2nd International Conference on Advances in Cement and Concrete Technology in Africa CY - Dar es Salaam, Tanzania DA - 27.01.2016 KW - Cement hydration KW - Polymer adsorption KW - Rheology KW - Superplasticizer KW - Self-compacting concrete PY - 2016 SN - 978-3-9817502-3-2 N1 - Geburtsname von Priebe, Nsesheye Susan: Msinjili, N. S. - Birth name of Priebe, Nsesheye Susan: Msinjili, N. S. SP - 79 EP - 88 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-36875 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF ED - Schmidt, Wolfram T1 - ISEE Africa - Innovation, Science, Engineering, Education N2 - Innovation, science and engineering are driving forces to mastering the global challenges of the next decades. The basis is education. ISEE stands for Innovation, Science, Engineering and education. This book summarises the presentations, discussions and Statements that were made during the ISEE-Africa conference held in Nairobi in 2019 from January 30 to February 1. The ISEE conference is a gathering of international researchers, scholars, and students, who came together to discuss jointly relevant topics related to better education for the engineers and architects of the future. Today, we know that the climate change is real. Many regions in the world are already suffering significantly, and the only way for humanity to overcome the challenges is to develop more sustainable technologies to the benefit of the entire global society. However, sustainable technologies require for deeper understanding, more conscious thinking, and smarter engineering. The only way how this can be achieved is to educate the developers, the decision makers, the engineers of tomorrow in a more knowledge driven way, and to equip them with the assertiveness required for the implementation. In this book, topics of construction and sustainable materials are linked to educational challenges. It addresses teachers, academic and political decision makers, and change drivers. The specific objective is to be critical, thought-provoking and inspiring. This way, we do hope that the book can deliver credible solution strategies for enhanced education for a new generation of decision makers with higher awareness of global and environmental challenges as well as innovation potentials. T2 - ISEE Africa - Innovation, Science, Engineering, Education CY - Nairobi, Kenya DA - 30.01.2019 KW - Innovation KW - Science KW - Engineering KW - Materials KW - Environment KW - Sustainability KW - Africa PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-484826 UR - http://isee-africa.com/wp-content/uploads/2019/07/Innovation-Science-Engineering-Education_High-Quality.pdf SN - 978-3-9818564-2-2 SP - 1 EP - 219 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-48482 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scholtz, Lena T1 - Luminescent, Semiconductor Nanoparticle-Loadedpolymer Microbeads–Comparingparticlearchitectures N2 - Luminescent polymer microparticles (PMPs) are applied in various (bio)analytical and diagnostic processes.[1] The staining of these beads is important for the realization of optically distinguishable barcodes that can be read out, e.g., by a flow cytometer or fluorescence microscope. Typically, luminescent semiconductor nanoparticles (NPs) absorb in a broad wavelength range and show narrow emission bands, which enables simultaneous excitation of differently colored luminophores and facilitates a spectral discrimination.[1] This makes them ideal candidates for this purpose and encouraged us to explore and develop a simple, effective approach to luminescent semiconductor NP encoding of polystyrene PMPs and identify suitable synthesis conditions.[2] Until now, mainly semiconductor quantum dots (QDs) have been used for the synthesis of luminescent PMPs, although NPs with different shapes could introduce beneficial new features. Aiming for the application of our developed procedure to non-spherical NPs, we systematically investigated the luminescence properties of the resulting NP-stained beads using fluorescence and integrating sphere spectroscopy as well as fluorescence and electron microscopy. These studies showed that the suitability of semiconductor NPs for the synthesis of luminescent PMPs depends not only on their shape, but also heavily on their surface chemistry.[3] The successful incorporation of nonspherical NPs opens the path to include even more NPs, and the results can help to deduce future applications for the beads which best suit their specific properties. T2 - E-MRS Fall Meeting 2025 CY - Warsaw, Poland DA - 15.09.2025 KW - Quality assurance KW - Fluorescence KW - Nano KW - Particle KW - Synthesis KW - Quantum dot KW - Quantum rod KW - Platelet KW - Quantum yield KW - Polymer particle KW - Encoding KW - Surface chemistry KW - Mechanism KW - Characterization KW - Lifetime KW - Barcode KW - Polymerization KW - Method PY - 2025 AN - OPUS4-64242 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Waegner, M. A1 - Schröder, M. A1 - Suchaneck, G. A1 - Sturm, Heinz A1 - Weimann, Christiane A1 - Eng, L. M. A1 - Gerlach, G. T1 - Enhanced piezoelectric response in nano-patterned lead zirconate titanate thin films N2 - In this work, Pb(Zr,Ti)O3 thin films were used to fabricate well-ordered nanodot arrays by means of nanosphere lithography. This technique is based on a two-step etch process that enables excellent control of the fabrication of ordered nanodisc arrays of defined height, diameter, and pitch. Piezoresponse force microscopy was used to investigate both non-patterned and patterned films. The topography and both the out-of-plane and the in-plane polarization were deduced in this mode. Grains of nanodots with a low aspect ratio form domain structures comparable to domains in non-patterned two-dimensional films. In contrast, nanodots with a higher aspect ratio form particular structures like bi-sectioned domain assemblies, c-shaped domains or multi-domains surrounding a center domain. The patterning of the ferroelectric material was shown to affect the formation of ferroelectric domains. The initial polycrystalline films with random polarization orientation re-orient upon patterning and then show domain structures dependent on the nanodisc diameter and aspect ratio. KW - Nanostructures KW - Ferroelectric KW - Nanodots PY - 2012 DO - https://doi.org/10.1143/JJAP.51.11PG04 SN - 0021-4922 VL - 51 SP - 1 EP - 5 PB - IOP Publ. CY - Bristol AN - OPUS4-27697 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hartmann, S A1 - Sturm, Heinz A1 - Blaudeck, T A1 - Hoelck, O A1 - Hermann, S A1 - Schulz, SE A1 - Wunderle, B. T1 - Experimental and computational studies on the role of surface functional groups in the mechanical behavior of interfaces between single-walled carbon nanotubes and metals N2 - To study the mechanical interface behavior of single-walled carbon nanotubes (CNTs) embedded in a noble metal, we performed CNT-metal pull-out tests with in situ scanning electron microscope experiments. Molecular dynamics (MD) simulations were conducted to predict force-displacement data during pull-out, providing critical forces for failure of the system. In MD simulations, we focused on the influence of carboxylic surface functional groups (SFGs) covalently linked to the CNT. Experimentally obtained maximum forces between 10 and 102 nN in palladium and gold matrices and simulated achievable pulling forces agree very well. The dominant failure mode in the experiment is CNT rupture, although several pull-out failures were also observed. We explain the huge scatter of experimental values with varying embedding length and SFG surface density. From simulation, we found that SFGs act as small anchors in the metal matrix and significantly enhance the maximum forces. This interface reinforcement can lead to tensile stresses sufficiently high to initiate CNT rupture. To qualify the existence of carboxylic SFGs on our CNT material, we performed analytical investigation by means of fluorescence labeling of surface species and discuss the results. With this contribution, we focus on a synergy between computational and experimental approaches involving MD simulations, nano scale testing, and analytics (1) to predict to a good degree of accuracy maximum pull-out forces of single-walled CNTs embedded in a noble metal matrix and (2) to provide valuable input to understand the underlying mechanisms of failure with focus on SFGs. This is of fundamental interest for the design of future mechanical sensors incorporating piezoresistive single-walled CNTs as the sensing element. KW - Oxygen-containing functionalities KW - Molecular-dynamics KW - Structural characterization KW - Reinforced composites KW - Raman spectroscopy KW - Shear strength KW - Polymer matrix KW - Pull-out KW - Simulation KW - Purification PY - 2016 DO - https://doi.org/10.1007/s10853-015-9142-6 SN - 0022-2461 SN - 1573-4803 VL - 51 IS - 3 SP - 1217 EP - 1233 AN - OPUS4-35795 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Armatys, Kamila A1 - Adamczyk, Burkart A1 - Adam, Christian A1 - Pflumm, R. A1 - Galetz, M. C. T1 - Corrosion and abrasion resistant protective coatings for biomass combustion N2 - The environmental concerns about availability of fossil fuels and greenhouse gas effect increase and alternative renewable fuels for power plants are gaining significantly of importance. One of the alternative renewable fuels is biomass but it is a difficult fuel because of its diversity and complexity. It can contain high percentages of K and Cl responsible for corrosion together with sand that have additionally an abrasive effect during combustion. Because of permanently extending the surface reaction due to abrasion the corrosion of the materials increases. In particular in power plants, the superheater tubes are exposed to a corrosive abrasive attack that is one of the main sources of concern. The development of new alloys for multilayer surface, which combines corrosive and abrasive resistance is therefore of high importance. Those new technical approaches must be at the same time cost-effective to be an alternative to conventional materials. This paper presents the principle of experimental methods developed for the investigations of high temperature corrosion combined with abrasion in thermochemical processes with high hydrochloric acid concentrations like during biomass combustion. The aim of the presented investigation methods it to test and develop suitable alloys for coatings for the super heater tubes of biomass power plants. First results of abrasion investigations show improved abrasion resistance compared to the multi-component reference material Alloy 625. T2 - Young Researchers Conference: Energy Efficiency & Biomass CY - Wels, Austria DA - 24.02.2016 KW - Corrosion KW - Coatings PY - 2016 SP - 1 EP - 9 CY - Proceedings in Young Researchers Conference: Energy Efficiency & Biomass 2016 AN - OPUS4-35714 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sturm, Heinz A1 - Schröter, Maria-Astrid A1 - Weimann, Christiane T1 - Imaging method for vibrating scanning force microscopy cantilevers for the analysis of mode shapes and nonlinear harmonic motion N2 - A specially designed scanning force microscope (SFM, atomic force microscope – AFM) was incorporated into the chamber of a commercial scanning electron microscope (SEM) to investigate vibrating SFM cantilevers at their resonance. Inherently, the spatial resolution of electron microscopy is higher than that of optical methods. In this paper we present vibration modes (eigenmodes) of two different SFM cantilevers. Their nonlinear behavior is also explored in order to depict their 2nd harmonics (twice the fundamental frequency). Imaging of the local vibration is performed by measuring the frequency- and phase-selective responses of the SE signal at different X and Y positions of the scanned electron beam. KW - Electron microscopy KW - Scanning force microscopy KW - Motion detection KW - Cantilever KW - Eigenmode KW - Harmonic KW - Nonlinearity KW - Harmonix cantilever PY - 2012 DO - https://doi.org/10.1016/j.mee.2012.07.088 SN - 0167-9317 SN - 1873-5568 VL - 98 SP - 492 EP - 496 PB - Elsevier Science CY - Amsterdam, Netherlands AN - OPUS4-26431 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wegner, Karl David T1 - Ag₂S nanocrystals as next-generation, heavy-metal free SWIR emitter for biomedical imaging and sensing applications N2 - There is a growing interest in the exploitation of the short-wave infrared (SWIR), which refers to the wavelength band of light between 900 nm and 2500 nm. Luminophores that emit in the SWIR are used in various areas of telecommunications, photovoltaics, security systems (night vision), and in biomedicine. In particular for biomedical applications, the SWIR range is highly promising because light scattering, absorption, and autofluorescence of tissue and biological compounds are strongly reduced compared to the visible (400–700 nm) and NIR (~700–900 nm). The benefits of SWIR-emissive QDs have been demonstrated for a variety of applications, such as in thermal sensing, as photoelectrochemical biosensor, in in vivo vascular imaging, and for fluorescence-guided surgery. Full exploitation of SWIR photoluminescence (PL) imaging and sensing is currently hampered by i.) a lack of suitable advanced nanomaterials with a high PL quantum yield (PL QY) and a high brightness, that can be used safely in vivo and ii.) a lack of quantitative and reliable data on the optical properties of many SWIR emitters. Promising nanomaterials for the SWIR are heavy metal-free Ag2S quantum dots (QDs). Aiming for the development of SWIR advanced nanomaterials with optimum performance, we have dived deeper into the photophysical processes occurring in these nanomaterials, thereby exploring in depth how the environment such as temperature, surface ligand composition, and the incorporation of transition metals influence the optical properties Ag2S QDs. We observed a strong enhancement of the SWIR emission of upon addition of metal ions such as Zn2+, yielding PL quantum yields of about 10% and thus making them highly suitable for non-invasive deep imaging of vascular networks and 3D fluid flow mapping. T2 - Shining a light on biomedical and energy applications (Shift) CY - Tenerife, Spain DA - 13.10.2025 KW - Quantum dots KW - Short-wave infrared KW - SWIR KW - Spectroscopy KW - Photoluminescence KW - Quantum yield PY - 2025 AN - OPUS4-64673 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Armatys, Kamila T1 - Corrosion and abrasion resistant protective coatings for biomass combustion N2 - One of the alternative renewable fuels is biomass but it is a difficult fuel because of its diversity and complexity. It can contain high percentages of K and Cl responsible for corrosion together with sand that have additionally an abrasive effect during combustion. Because of permanently extending the surface reaction due to abrasion the corrosion of the materials increases. In particular in power plants, the superheater tubes are exposed to a corrosive abrasive attack that is one of the main sources of concern. The development of new alloys for multilayer surface, which combines corrosive and abrasive resistance is therefore of high importance. Those new technical approaches must be at the same time cost-effective to be an alternative to conventional materials. The aim of the presented investigation methods is to test and develop suitable alloys for coatings for the super heater tubes of biomass power plants. First results of abrasion investigations show improved abrasion resistance compared to the multi-component reference material Alloy 625. T2 - Young Researchers Conference: Energy Efficiency & Biomass CY - Wels, Austria DA - 24.02.2016 KW - Coatings KW - Corrosion PY - 2016 AN - OPUS4-35713 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meyer-Plath, Asmus A1 - Beckert, F A1 - Tölle, FJ A1 - Sturm, Heinz A1 - Mülhaupt, R T1 - Stable aqueous dispersions of functionalized multi-layer graphene by pulsed underwater plasma exfoliation of graphite N2 - A process was developed for graphite particle exfoliation in water to stably dispersed multi-layer graphene. It uses electrohydraulic shockwaves and the functionalizing effect of solution plasma discharges in water. The discharges were excited by 100 ns high voltage pulsing of graphite particle chains that bridge an electrode gap. The underwater discharges allow simultaneous exfoliation and chemical functionalization of graphite particles to partially oxidized multi-layer graphene. Exfoliation is caused by shockwaves that result from rapid evaporation of carbon and water to plasma-excited gas species. Depending on discharge energy and locus of ignition, the shockwaves cause stirring, erosion, exfoliation and/or expansion of graphite flakes. The process was optimized to produce long-term stable aqueous dispersions of multi-layer graphene from graphite in a single process step without requiring addition of intercalants, surfactants, binders or special solvents. A setup was developed that allows continuous production of aqueous dispersions of flake size-selected multi-layer graphenes. Due to the well-preserved sp(2)-carbon structure, thin films made from the dispersed graphene exhibited high electrical conductivity. Underwater plasma discharge processing exhibits high innovation potential for morphological and chemical modifications of carbonaceous materials and surfaces, especially for the generation of stable dispersions of two-dimensional, layered materials. KW - Exfoliation KW - Graphene KW - Aqueous dispersion KW - Solution plasma KW - Functionalization KW - Electrohydraulic effect KW - Shear exfoliation KW - Oxide-films KW - Water PY - 2016 DO - https://doi.org/10.1088/0022-3727/49/4/045301 SN - 0022-3727 VL - 49 IS - 4 SP - 045301-1 EP - 045301-11 AN - OPUS4-35796 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Peplinski, Burkhard T1 - Nanocrystalline and stacking-disordered beta-cristobalite AlPO4 stabilized at room temperature: synthesis and X-ray powder diffraction data N2 - X-ray powder diffraction (XRD) patterns of the high-temperature (HT) cristobalite form of SiO2 and its isoelectronic AlPO4 analogue are essentially influenced by the dynamic disorder of these crystal structures. The nature of this disorder and of the phase transition between the α- and β-form has been the subject of intensive research during the last four decades [1]. By 1989 it became possible to stabilize the HT-form of cristobalite SiO2 at room temperature in laboratory and engineering ceramic industries by applying solid solution forming techniques [2]. However, for the HT-form of cristobalite AlPO4 nothing similar has been known until 2014 when it was discovered that nanocrystalline and stacking-disordered β-cristobalite AlPO4 is the major component of the fly ash of a large incineration facility operated by the waste water treatment authorities of Frankfurt/M. [3]. Previous comprehensive investigations of this fly ash failed to interpret its complex XRD pattern – presumably mainly due to the lack of a matching experimental digital pattern in the Powder Diffraction Database. The present paper reports on a synthesis route that facilitates the crystallization of nanocrystalline and stacking-disordered β-cristobalite AlPO4 that is free of crystalline impurity phases and long-term stable at ambient. Its room temperature XRD pattern is presented with parameters traced back to certified reference materials. [1] Yuan F. and Huang L., Phys. Rev, B, 2012, 85, 134114. [2] Perrotta J.A., Grubbs D.K., Martin E.S., Dando N.R., McKinstry H.A. and Huang C.-Y., J. Am. Ceram. Soc., 1989, 72, 441. [3] Peplinski B., Adam C., Adamczyk B., Müller R., Michaelis M., Krahl Th. and Emmerling F., Powder Diffraction Journal, 2015, 30, 2, Supp. 1, S31. T2 - 15. European Powder Diffraction Conference (EPDIC15) CY - Bari, Italy DA - 12. June 2016 KW - Stabilization of HT-structures at room temperature KW - β-cristobalite structure type KW - Databases PY - 2016 AN - OPUS4-36727 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wachtendorf, Volker T1 - Maßgeschneiderte künstliche Bewitterungstests zur Untersuchung der alterungsbedingten Freisetzung von Produkten in die Umwelt N2 - Genormte künstliche Bewitterungstests sind häufig nicht spezifisch für die Anwendungssituation oder das Material. Das macht die Entwicklung spezifischer Tests erforderlich. Für deren Entwicklung müssen Maximalparameter der Anwendungssituation bekannt sein, womit dann der künstliche Test formuliert wird und dessen Bedingungen werden dann solange optimiert, bis die Korrelation der Effekte von natürlichem und künstlichem Test ausreichend ist. Für Untersuchungen der Freisetzung kann der verbleibende Rest in der Probe und/oder die freigesetzte Menge in Luft, Boden, Wasser bestimmt werden. Im ersten Beispiel der Witterungswirkung wurde die Freisetzung von Kohlenstoff-Nanoröhrchen (CNT) aus Polymer-Kompositen untersucht (unter Verwendung von empfindlich-nachweisbarer radioaktiver 14C-Markierung für einzelne CNT-Partikel), in einem zweiten die Freisetzung von anorganischen und organischen Bestandteilen aus elastomeren Bestandteilen von Sportböden (Bahnen und Kunstrasen) in Wasser. T2 - SKZ-Tagung: Bewitterung van Kunststoffen CY - Würzburg, Germany DA - 06.07.2022 KW - Künstliche Bewitterung KW - UV KW - Degradation KW - Freisetzung KW - CNT KW - Carbo-Nanotubes KW - Composite KW - Nano-Partikel KW - 14C-Markierung KW - Sportböden KW - Kunstrasen KW - Grundwasser PY - 2022 AN - OPUS4-55219 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schraut, Katharina T1 - Reductive treatment of steel making slags to produce a hydraulic binder and crude iron N2 - Steelmaking slags are a by-product of steel production, that are currently used primarily in road construction, earthwork, and hydraulic engineering. In this use, the iron bound in the steelmaking slags (< 30 wt.%) is lost. Recovery of iron from steelmaking slags is possible by thermochemical reductive treatment. The reductive treatment of liquid steelmaking slags causes iron oxides to be reduced to metallic iron, which separates from the mineral phase due to its higher density. The chemical composition of the mineral phase is thus adapted to that of the Portland cement clinker and the mineral alite, the most important component of Portland cement, is formed. This way, crude iron can be recovered, and at the same time a hydraulic binder can be produced. This process, however, is uneconomical due to the high temperatures required (~1800 °C). In the current project, the process is to be adapted so that the reduction of liquid steelmaking slag can be carried out at ~1600 °C. The chemical composition is to be modified in such a way that the melting temperature of the slags as well as their viscosity are in a technically suitable range and still a product with good cementitious properties is obtained. T2 - LithiumDays CY - Online meeting DA - 06.12.2021 KW - BOFS KW - Portland Cement KW - Hydraulic reactivity PY - 2021 AN - OPUS4-56081 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Andresen, Elina A1 - Islam, Fahima A1 - Prinz, Carsten A1 - Gehrmann, P. A1 - Licha, K. A1 - Roik, Janina A1 - Recknagel, Sebastian A1 - Resch-Genger, Ute T1 - Assessing the reproducibility and up‑scaling of the synthesis of Er,Yb‑doped NaYF4‑based upconverting nanoparticles and control of size, morphology, and optical properties N2 - Lanthanide-based, spectrally shifting, and multi-color luminescent upconverting nanoparticles (UCNPs) have received much attention in the last decades because of their applicability as reporter for bioimaging, super-resolution microscopy, and sensing as well as barcoding and anti-counterfeiting tags. A prerequisite for the broad application of UCNPs in areas such as sensing and encoding are simple, robust, and easily upscalable synthesis protocols that yield large quantities of UCNPs with sizes of 20 nm or more with precisely controlled and tunable physicochemical properties from lowcost reagents with a high reproducibility. In this context, we studied the reproducibility, robustness, and upscalability of the synthesis of β-NaYF4:Yb, Er UCNPs via thermal decomposition. Reaction parameters included solvent, precursor chemical compositions, ratio, and concentration. The resulting UCNPs were then examined regarding their application-relevant physicochemical properties such as size, size distribution, morphology, crystal phase, chemical composition, and photoluminescence. Based on these screening studies, we propose a small volume and high-concentration synthesis approach that can provide UCNPs with different, yet controlled size, an excellent phase purity and tunable morphology in batch sizes of up to at least 5 g which are well suited for the fabrication of sensors, printable barcodes or authentication and recycling tags. KW - Photoluminescence KW - Nano KW - Nanomaterial KW - Synthesis KW - Reproducibility KW - Upconversion nanoparticle KW - Lanthanide PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-570170 DO - https://doi.org/10.1038/s41598-023-28875-8 SN - 2045-2322 VL - 13 IS - 1 SP - 1 EP - 13 AN - OPUS4-57017 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kruschwitz, Sabine A1 - Halisch, M. A1 - Dlugosch, R. A1 - Prinz, Carsten T1 - Toward a better understanding of low-frequency electrical relaxation - An enhanced pore space characterization N2 - Relaxation phenomena observed in the electrical low-frequency range (approximately 1 mHz-10 kHz) of natural porous media like sandstones is often assumed to be directly related to the dominant (modal) pore throat sizes measured, for instance, with mercury intrusion porosimetry. Attempts to establish a universally valid relationship between pore size and peak Spectral Induced Polarization (SIP) relaxation time have failed, considering sandstones from very different origins and featuring great variations in textural and chemical compositions as well as in geometrical pore space properties. In addition working with characteristic relaxation times determined in Cole-Cole or Debye decomposition fits to build the relationship have not been successful. In particular, samples with narrow pore throats are often characterized by long SIP relaxation times corresponding to long “characteristic length scales” in these media, assuming that the diffusion coefficients along the electrical double layer were constant. Based on these observations, three different types of SIP relaxation can be distinguished. We present a new way of assessing complex pore spaces of very different sandstones in a multi-methodical approach to combine the benefits of mercury intrusion porosimetry, micro-computed tomography, and nuclear magnetic resonance. In this way, we achieve much deeper insight into the pore space due to the different resolutions and sensitivities of the applied methods to both pore constrictions (throats) and wide pores (pore bodies). We experimentally quantify pore aspect ratios and volume distributions within the two pore regions. We clearly observe systematic differences between three SIP relaxation types identified previously and can attribute the SIP peak relaxation times to measured characteristic length scales within our materials. We highlight selected results for a total of nine sandstones. It seems that SIP relaxation behavior depends on the size difference of the narrow pore throats to the wide pore bodies, which increases from SIP Type 1 to Type 3. KW - µ-CT KW - Spectral induced polarization KW - Nuclear magnetic resonance KW - Pore space PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-509763 DO - https://doi.org/10.1190/GEO2019-0074.1 SN - 0016-8033 VL - 85 IS - 4 SP - MR257 EP - MR270 PB - Society of Exploration Geophysicists AN - OPUS4-50976 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Redda, Zinnabu T. A1 - Brennecke, Daniel A1 - Prinz, Carsten A1 - Yimam, Abubeker A1 - Barz, Mirko A1 - Kadow, Steffen A1 - Laß-Seyoum, Asnakech T1 - Synthesis and characterization of AlPO4-18 supported mesoporous and crystalline β-Mo2C, Ni3C, and WC nanoparticles N2 - Developing high-efficiency, high-stability, and low-cost deoxygenation and hydrocracking catalysts could be considered one of the most significant breakthroughs in catalytic hydroprocessing. The present study utilized aluminophosphate (AlPO4-18), a zeolite-like molecular sieve, as catalyst support for producing carbon-coated β-Mo2C, Ni3C, and WC nanoparticles. The synthesis used an incipient wetness impregnation followed by a temperature-programmed reduction-carburization approach which involved cracking a hydrocarbon gas, propane, in a hydrogen environment. The synthesis parameters were a 1:7 propane/hydrogen reductive-carburizing gas stream, 15 wt.% metal loading, an 800 °C carburization temperature ramped-up at a heating rate of 10 °C min−1, a 2-h holding time, and a 1-h holding time in hydrogen. The synthesized catalysts were characterized using thermogravimetry mass spectroscopy/temperature-programmed oxidation (TPO TG-MS), nitrogen physisorption at 77 K, X-ray diffraction (XRD), and transmission electron microscopy/energy-dispersive X-ray spectroscopy (TEM EDS). TPO TG-MS, nitrogen physisorption, TEM, and XRD characterization results proved that atomic carbon was successfully incorporated into the lattice interstitials, resulting in thermally stable, well-dispersed, crystalline and mesoporous β-Mo2C/AlPO4-18, Ni3C/AlPO4-18, and WC/AlPO4-18 nanoparticles. XRD analysis showed structural evolution during reduction-carburization, with average crystallite sizes of metal-containing particles of 8.2–9.22, 6.64–8.50, and 6.03–7.56 nm for β-Mo2C/AlPO4-18, Ni3C/AlPO4-18, and WC/AlPO4-18, respectively. These values did not significantly deviate from high-resolution TEM analysis. The surface areas of the nanoparticles were categorized in decreasing order as WC/AlPO4-18 > Ni3C/AlPO4-18 > β-Mo2C/AlPO4-18, with values of 193.79, 169.05, and 66.57 m2 g−1, respectively. In conclusion, these carbon-coated metal carbide nanoparticles with excellent thermal, structural, microscopic, and textural properties can be viable alternatives to noble metal catalysts for producing bio-jet fuel using the hydroprocessing pathway. KW - Catalyst synthesis KW - Temperature-programmed reduction-carburization KW - Catalyst characterization KW - BET surface area KW - Nanoparticle KW - Transition metal carbide catalyst KW - TEM PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-608182 DO - https://doi.org/10.1007/s10562-024-04791-y SN - 1011-372X SN - 1572-879X VL - 154 SP - 5969 EP - 5988 PB - Springer Science and Business Media CY - Dordrecht AN - OPUS4-60818 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hoogendoorn, Levi A1 - Huertas, Mauricio A1 - Nitz, Phillip A1 - Qi, Naiyu A1 - Baller, Johannes A1 - Prinz, Carsten A1 - Graeber, Gustav T1 - Sustainable, Low‐Cost Sorbents Based on Calcium Chloride‐Loaded Polyacrylamide Hydrogels N2 - AbstractSorbents are promising materials for applications in atmospheric water harvesting, thermal energy storage, and passive cooling, thereby addressing central challenges related to water scarcity and the global energy transition. Recently, hygroscopic hydrogel composites have emerged as high‐performance sorbents. However, many of these systems are fabricated with unsustainable and costly sorbent materials, which hinders their wide deployment. Here, the synthesis of high‐performance, cost‐efficient polyacrylamide hydrogels loaded with unprecedented amounts of calcium chloride is demonstrated. To this end, the swelling procedure of polyacrylamide hydrogels in aqueous calcium chloride solutions is optimized. The achievable salt loading in the hydrogel is characterized as a function of temperature, calcium chloride concentration in the swelling solution, and the hydrogel preparation conditions. The obtained hydrogel‐salt composites are shown to be stable under repeated sorption‐desorption cycling and enable water uptakes of 0.92 and 2.38 grams of water per gram of dry materials at 30% and 70% relative humidity, respectively. The resulting cost‐performance ratio substantially exceeds lithium chloride‐based systems. Further, the mechanistic insights on hydrogel salt interactions can guide the design of sustainable and low‐cost sorbent materials for future applications in water and energy. KW - Electrochemistry KW - Condensed Matter Physics KW - Biomaterials KW - Electronic, Optical and Magnetic Materials PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-598366 DO - https://doi.org/10.1002/adfm.202314680 SN - 1616-301X SP - 1 EP - 10 PB - Wiley VHC-Verlag AN - OPUS4-59836 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ruehle, Bastian T1 - A Self-Driving Lab for Nano and Advanced Materials Synthesis N2 - Nano- and advanced materials have been recognized as a key enabling technology of the 21st century, due to their high potential of driving innovations in new clean energy technologies, sustainable manufacturing by substitution of critical raw materials and replacement of hazardous substances, breakthroughs in energy conversion and storage, improvement of the environmental performance of products and processes, and facilitation of circularity. Consequently, new tools that enhance the development and optimization cycle of nano- and advanced materials are crucial. In this contribution, we present our Self-Driving Lab (SDL) for Nano and Advanced Materials [1], that integrates robotics for batched autonomous synthesis – from molecular precursors to fully purified nanomaterials – with automated characterization and data analysis, for a complete and reliable nanomaterial synthesis workflow. By fully automating the processing steps for seven different materials from five representative, completely different classes of nano- and advanced materials (metal, metal oxide, silica, metal organic framework, and core–shell particles) that follow different reaction mechanisms, we demonstrate the great versatility and flexibility of the platform. The system also exhibits high modularity and adaptability in terms of reaction scales and incorporates in-line characterization measurement of hydrodynamic diameter, zeta potential, and optical properties (absorbance, fluorescence). We discuss the excellent reproducibility of the various materials synthesized on the platform in terms of particle size and size distribution, and the adaptability and modularity that allows access to a diverse set of nanomaterial classes. We also present several key aspects of the central backend that orchestrates the (parallelized) syntheses workflows. One key feature is the resource management or “traffic control” for scheduling and executing parallel reactions in a multi-threaded environment. Another is the interface with data analysis algorithms from in-line, at-line, and off-line measurements. Here, we will give examples of how automatic image segmentation of electron microscopy images with the help of AI [2] can be used for reducing the “data analysis bottleneck” from an off-line measurement. We will also discuss various machine learning (ML) algorithms that are currently implemented in the backend and can be used for ML-guided, closed-loop material optimization in our SDL. Lastly, we will show our recent efforts [3] in making the workflow generation on SDLs more user-friendly by using large language models to generate executable workflows automatically from synthesis procedures given in natural language and user-friendly graphical user interfaces based on node editors that also allow for knowledge graph extraction from the workflows. In this context, we are currently also working on a common description or ontology for representing the process steps and parameters of the workflows, which will greatly facilitate the semantic description and interoperability of workflows between different SDL hardware and software platforms. These features underscore the SDL’s potential as a transformative tool for advancing and accelerating the development of nano- and advanced materials, offering solutions for a sustainable and environmentally responsible future. T2 - MRS Fall Meeting 2025 CY - Boston, MA, USA DA - 30.11.2025 KW - Self-Driving Labs KW - Materials Acceleration Platforms KW - Advanced Materials KW - Nanomaterials KW - Automation PY - 2025 AN - OPUS4-65129 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Thiodjio Sendja, Bridinette A1 - Tchouank Tekou, Carol Trudel A1 - Prinz, Carsten A1 - de Oliveira Guilherme Buzanich, Ana T1 - Adsorptive performance of single-walled carbon nanotubes for divalent manganese sorption characterized by X-ray absorption spectroscopy N2 - The adsorptive performance of divalent manganese onto single-walled carbon nanotubes (SWCNTs) is investigated by X-ray absorption spectroscopy (XAS). The study is focused on the one hand, on the use of SWCNT as adsorbent to remove divalent manganese II) pollutant controlling batch parameters such as pH, adsorbent dose and contact time; and on the other hand, on the characterization of manganese adsorbed by SWCNT (Mn-SWCNT) adsorbent to probe the chemical composition, oxidation state, and local structural environment of Mn absorber. Freundlich adsorption isotherm well fitted the experimental data and suggested the maximum adsorption capacity at pH 2. Ion exchange was proposed as the main adsorption mechanism for removing manganese using SWCNT. XAS results revealed the change in the oxidation state of manganese. The effect of pH, adsorbent dose, and contact time is shown. XAS also showed that Mn-SWCNT material is principally composed of MnCl2, Mn2O3, MnO2, Mn3O4, and MnO in decreasing order with MnCl2 and Mn2O3 as major compounds. KW - Local environment KW - Single-walled carbon nanotubes KW - Divalent manganese KW - Adsorptive performance KW - X-ray absorption spectroscopy KW - Oxidation state PY - 2025 DO - https://doi.org/10.1007/s11696-025-04418-5 SN - 0366-6352 SP - 1 EP - 15 PB - Springer Science and Business Media LLC AN - OPUS4-64492 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Andresen, Elina A1 - Resch-Genger, Ute A1 - Michaelis, Matthias A1 - Prinz, Carsten A1 - Würth, Christian T1 - Time-resolved luminescence spectroscopy for monitoring the stability and dissolution behaviour of upconverting nanocrystals with different surface coatings† N2 - We demonstrate the potential of time-resolved luminescence spectroscopy for the straightforward assessment and in situ monitoring of the stability of upconversion nanocrystals (UCNPs). Therefore, we prepared hexagonal NaYF4:Yb3+,Er3+ UCNPs with various coatings with a focus on phosphonate ligands of different valency, using different ligand exchange procedures, and studied their dissolution behaviour in phosphate-buffered saline (PBS) dispersions at 20 °C and 37 °C with various analytical methods. The amount of the released UCNPs constituting fluoride ions was quantified by potentiometry using a Fluoride ion-sensitive electrode and particle disintegration was confirmed by transmission electron microscopy studies of the differently aged UCNPs. In parallel, the luminescence features of the UCNPs were measured with special emphasis on the lifetime of the sensitizer emission to demonstrate its suitability as Screening parameter for UCNP stability and changes in particle composition. The excellent correlation between the changes in luminescence lifetime and fluoride concentration highlights the potential of our luminescence lifetime method for UCNP stability screening and thereby indirect monitoring of the release of potentially hazardous fluoride ions during uptake and dissolution in biological systems. Additionally, the developed in situ optical method was used to distinguish the dissolution dynamics of differently sized and differently coated UCNPs. KW - Fluorescence KW - Lifetime KW - Method KW - Quantification KW - Stability KW - Coating KW - Surface chemistry KW - Lanthanide KW - Fluoride KW - Electrochemistry KW - ICP-OES KW - Upconversion KW - Nano KW - Particle KW - Aging KW - Quality assurance KW - TEM PY - 2020 DO - https://doi.org/10.1039/d0nr02931a VL - 12 IS - 23 SP - 12589 EP - 12601 PB - Royal Society od Chemistry AN - OPUS4-52088 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stuff, Maria A1 - Rübner, Katrin A1 - Prinz, Carsten A1 - Rische, N. A1 - Chronz, M. A1 - Kühne, Hans-Carsten ED - Siegesmund, S. ED - Middendorf, B. T1 - Towards a better understanding of tuff stone deterioration N2 - Stone deterioration is the result of a complex interaction of external physical, chemical and biological forces with the mineralogical-petrophysical properties of the stone. With a better understanding of how these properties are linked to material behavior and durability, more effective measures for stone conservation can be developed. Studying these interactions in tuff is particularly complex due to the naturally high heterogeneity of tuff rocks. The first aim of a current research project is to combine the results of recent and older studies on tuff deterioration. Furthermore, the literature overview is complemented by our own investigation of Weibern and Ettringen tuff, with a focus on pore structure characteristics. T2 - STONE - 14th international congress on the deterioration and conservation of stone CY - Meeting was canceled DA - 07.09.2020 KW - Pore structure KW - Weathering KW - Weibern tuff KW - Ettringen tuff PY - 2020 SN - 978-3-96311-172-3 SP - 805 EP - 810 PB - Mitteldeutscher Verlag CY - Halle (Saale) AN - OPUS4-51549 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dittrich, Maria A1 - Paulo, Carlos A1 - Knabe, Nicole A1 - Sturm, Heinz A1 - Zaitsev, Vladimir A1 - Gorbushina, Anna T1 - Microscopic Raman study of fungal pigment using the genetically amenable rock inhabitant Knufia petricola as a model organism N2 - Fungal pigments such as melanin and carotenoids are distinctive markers of animal and plant pathogenic fungi as well as their environmental relatives. These complex pigments play important roles in pathogenicity and stress tolerance while also being useful as biomarkers. Accordingly, it is important to be able to identify in situ the pigments in black fungi, a group of clinical and environmental importance. In this study, wild-type and genetically modified strains of Knufia petricola A95 and wild fungal cells attached to ancient rock were investigated for their spectroscopic and microscopic Raman features and morphological appearance. Knockout mutants of melanin synthesis genes pks1 (polyketide synthase), sdh1 (scytalone dehydratase), and both pks1 and the carotenoid synthesis gene phd1 (phytoene desaturase) were studied We applied two different Raman microscopes using two lasers, with 633 nm and 488 nm wavelengths. We analyzed and compared Raman spectra between the measured reference substances and the mutant and wild-type strains. In the wild strain WT:A95, the peaks close to melanin peals were found at 1353 cm−1 and 1611 cm−1. There are no characteristic melanin peaks at 1580–1600 cm−1 and around 1350 cm−1 at the spectrum of the Δpks1/Δphd1 mutant and the Δsdh1 mutant. The Δpks1 mutant spectrum has the peaks at the beta-carotene v2 C-C in-plane stretch at 1155 cm−1 and v3 C-CH3 deformation at 1005 cm−1. The peaks of carotenoids and melanin were found in all mutants and the wild strain, except the Δpks1/Δphd1 mutant. Raman spectra allow for discrimination between the various pigments. Hence, interactions between natural fungal melanin, as well as other protective pigments, and complex environmental matrices can be characterized on a range of spatial and temporal scales. KW - Raman Spectroscopy KW - Instrumentation KW - Analytical Chemistry KW - Knufia petricola KW - Confocal microscopy KW - Atomic and Molecular Physics and Optics PY - 2023 DO - https://doi.org/10.1016/j.saa.2023.123250 SN - 1386-1425 VL - 303 SP - 1 EP - 11 PB - Elsevier BV AN - OPUS4-58792 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schraut, Katharina T1 - Production of an alite-rich material from reduced basic oxygen furnace slags N2 - Basic oxygen furnace slag (BOFS) is a by-product of steelmaking of which about 10.4 Mt are produced annually in the EU. BOFS is mostly used in road construction, earthwork and hydraulic engineering. However, in this use, the iron bound in BOFS is lost and the opportunity to produce higher value products from BOFS is forgone. In recent decades, many researchers have investigated the production of both Portland cement clinker and crude iron from BOFS via a thermochemical reductive treatment. The reductive treatment of liquid BOFS causes a reduction of iron oxides to metallic iron, which separates from the mineral phase due to its higher density and can be recovered. An advantage of this process is that simultaneously the chemical composition of the reduced BOFS is adapted to that of Portland cement clinker and the hydraulic reactive mineral alite (Ca3SiO5) is formed. In this study, German BOFS was reduced in a small-scale electric arc furnace and a low-iron mineral product rich in alite was produced. Despite a chemical and mineralogical composition similar to that of Portland cement clinker, the reduced BOFS produced less heat of hydration, and its reaction was delayed compared to Portland cement. However, adding gypsum accelerated the hydration rate of the reduced BOFS. Further research to improve the hydraulic properties of the reduced BOFS is essential. If successful, the production of a hydraulic material and crude iron from BOFS could have economic and ecological benefits for both the cement and steel industry. T2 - GeoBerlin 2023 CY - Berlin, Germany DA - 04.09.2023 KW - BOFS KW - Alite KW - Hydraulic reactivity PY - 2023 AN - OPUS4-58206 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Pauw, Brian Richard A1 - Smales, Glen Jacob T1 - Raw and processed X-ray scattering datasets for: "Entering a new dimension in powder processing for advanced ceramics shaping" N2 - This dataset is a complete set of raw, processed and analyzed data, associated with the manuscript mentioned in the title. All associated metadata and processing history has been added. Particle size distribution analyses using McSAS are included as well. The samples consisted of a 4.2 mass% dispersion of yttria-stabilized zirconia nanoparticles in a cross-linked matrix. The measurements show a good dispersion with minimal agglomeration. The wide-angle region shows diffraction information consistent with zirconia. KW - X-ray scattering KW - Nanocomposite KW - Ceramic microprinting KW - Yttria-stabilized zirconia KW - SAXS KW - Nanomaterials KW - Two-photon polymerization KW - Transparency KW - Mechanical testing PY - 2023 DO - https://doi.org/10.5281/zenodo.7498647 PB - Zenodo CY - Geneva AN - OPUS4-56766 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Fritzsche, Sven A1 - Pauw, Brian Richard A1 - Weimann, Christiane A1 - Sturm, Heinz T1 - Test artifact for fs-LDW N2 - Data to generate the given graphs in the publication as well as raw images of the shown images. KW - stl code KW - Images KW - Graphs KW - Data PY - 2023 DO - https://doi.org/10.5281/zenodo.7671945 PB - Zenodo CY - Geneva AN - OPUS4-58096 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Zarinwall, A. A1 - Waniek, Tassilo A1 - Finke, B. A1 - Sadaat, R. A1 - Sturm, Heinz A1 - Garnweitner, G. ED - Sinapius, M. ED - Ziegmann, G. T1 - Particle Surface Modification N2 - Whilst a decisive role of the particle-matrix interphase on the mechanical properties of nanoparticle-filled polymers has been demonstrated in the last years, the arbitrary design of this interphase remains a very challenging goal. In principle, this could be realized via an appropriate surfacemodification of the nanofiller prior to its incorporation in the polymer. For most systems, such as for boehmite nanofillers, however, the interaction of organic modifiers with the particle surface has not been studied in detail, and only single studies are known rather than systematic investiga- tions on the effects of different chemical functions anchored on the particle surface. In this chapter, we present an extensive study on the binding of APTES, a common silane surface modifier, with boehmite, and show that thermogravimetric analysis (TGA) coupled with mass spectrometry (MS) is a convenient and highly suitable method to elucidate the ligand binding in detail. Furthermore, a two-step coupling strategy is presented, demonstrating that based on APTES anchored to the parti- cle surface, the condensation of various carboxylic acids can be utilized to enable highly diverse chemical properties of the nanofillers, which leads to very different particle-matrix interactions in the nanocomposites. KW - APTES KW - Boehmite KW - Nanoparticle KW - TGA-MS PY - 2021 SN - 978-3-030-68522-5 SN - 978-3-030-68523-2 DO - https://doi.org/10.1007/978-3-030-68523-2 SN - 2194-8240 SN - 2194-8259 SP - 119 EP - 142 PB - Springer Nature Switzerland AG CY - Cham AN - OPUS4-53727 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Roszak, I. A1 - Oswald, L. A1 - Ouahabi, A. A. A1 - Bertin, Annabelle A1 - Laurent, E. A1 - Felix, O. A1 - Carvin-Sergent, I. A1 - Charles, L. A1 - Lutz, J.-F. T1 - Synthesis and sequencing of informational poly(amino phosphodiester)s N2 - Sequence-defined poly(amino phosphodiester)s containing main-chain tertiary amines were synthesized by automated solid-phase phosphoramidite chemistry. These polymers were prepared using four monomers with different substituents. The formed polymers were characterized by HPLC and mass spectrometry. These methods evidenced preparation of molecularly-defined polymers. Furthermore, the presence of tertiary amines in the polymer backbones facilitates sequencing by tandem mass spectrometry. KW - Poly(amino phosphodiester) KW - Synthesis KW - HPLC KW - Mass spectrometry PY - 2021 DO - https://doi.org/10.1039/d1py01052b SN - 1759-9954 VL - 12 IS - 37 SP - 5279 EP - 5282 PB - Royal Society of Chemistry AN - OPUS4-53732 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schraut, Katharina T1 - Portland cement clinker from reduced basic oxygen furnace slag N2 - Basic oxygen furnace slag (BOFS) is a by-product of the steelmaking process, of which about 10.4 Mt are produced annually in the European Union. Besides its predominant use in road construction, earthwork, and hydraulic engineering, it is also possible to use BOFS as a source material for Portland cement clinker. The main difference in the chemical composition of BOFS from the chemical composition of Portland cement clinker is its high content of iron oxides (7-50 wt.%). In recent decades, many researchers have investigated the production of both Portland cement clinker and crude iron from BOFS via thermochemical reductive treatment. Carbothermal treatment of liquid BOFS causes reduction of iron oxides to metallic iron, which separates from the mineral phase due to its higher density. In this study, German BOFS was reduced in a small-scale electric arc furnace using petrol coke as reducing agent. The produced low-iron mineral product was chemically similar to Portland cement clinker and contained the most important Portland cement mineral alite (Ca3SiO5) as main component. Besides alite, the mineral product contained other Portland cement clinker constituents such as belite (β-Ca2SiO4) and tricalcium aluminate (Ca3Al2O6). The production of Portland cement clinker and crude iron from BOFS has economic and ecological benefits for both the cement and steel industry. Cement clinker from reduced BOFS may be used as a substitute for cement clinker from conventional cement production, thereby CO2 emissions will be reduced. The steel industry benefits from a high-value application for its by-products that avoids cost expensive landfilling and may even bring economic advantages. However, reductive treatment requires high temperatures and, for economic reasons, has to be carried out immediately after casting of the liquid BOFS, which is a logistical challenge for most steel plants. A cost-benefit analysis is therefore essential. T2 - European Congress and Exhibition on Advanced Materials and Processes CY - Online meeting DA - 13.09.2021 KW - BOFS KW - Portland Cement KW - Hydraulic reactivity PY - 2021 AN - OPUS4-53475 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Redda, Zinnabu T. A1 - Brennecke, Daniel A1 - Prinz, Carsten A1 - Yimam, Abubeker A1 - Barz, Mirko A1 - Kadow, Stefen A1 - Laß-Seyoum, Asnakech T1 - Correction to: Synthesis and characterization of AlPO4-18 supported mesoporous and crystalline β-Mo2C, Ni3C, and WC nanoparticles N2 - This is a corrigendum to the original article "Synthesis and characterization of AlPO4-18 supported mesoporous and crystalline β-Mo2C, Ni3C, and WC nanoparticles" that was published in the journal "Catalysis letters", vol. 154 (2024), pp. 5969-5988. PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-626139 DO - https://doi.org/10.1007/s10562-024-04896-4 SN - 1011-372X SN - 1572-879X VL - 155 SP - 1 PB - Springer Science and Business Media CY - Dordrecht AN - OPUS4-62613 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gründer, Klaus-Peter T1 - Untersuchungen biegebeanspruchter Holzstäbe aus dem Erdbereich mit optischem Verfahren N2 - Holzschutzmittel gegen den biologischen Angriff von Insekten, Pilzen und Bakterien besitzen eine erhebliche volkswirtschaftliche Bedeutung. Zur Vermeidung einer in der DIN EN 252 beschriebenen rein visuellen Beurteilung wurde 1996 durch die BAM auf Grundlage des in der DIN 52186 enthaltenen Biegeversuchs eine alternative Strategie vorgeschlagen. In weiterführenden Untersuchungen soll ergänzend zur Prüfmaschine die Stereo-Fotogrammetrie als optisches 3D-Messverfahren eingesetzt werden. Die Entwicklung eines möglichst objektiven und technisch einfachen Nachweisverfahrens der Schutzwirkung und die vergleichende Bewertung der Aussagekraft beider Normen sind von besonderem Interesse. T2 - DACH Jahrestagung 2008 - ZfP in Forschung, Entwicklung und Anwendung CY - St. Gallen, Switzerland DA - 28.04.2008 KW - DIN EN 252 KW - DIN 52186 KW - Holzprüfung PY - 2008 AN - OPUS4-17521 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bresch, Harald A1 - Lexow, Jürgen A1 - Sturm, Heinz A1 - Packroff, R. A1 - Völker, D. A1 - Mutz, D. A1 - Bosse, H. A1 - Gebel, T. A1 - Pipke, R. A1 - Marx, R. A1 - Plitzko, S. A1 - Niesmann, K. A1 - Meyer-Plath, A. A1 - Burgdorf, T. A1 - Engel, N. A1 - Epp, A. A1 - Haase, A. A1 - Herzberg, F. A1 - Laux, P. A1 - Oberemm, A. A1 - Sommer, Y. A1 - Tentschert, J. A1 - Ulm, G. A1 - Schwirn, K. A1 - Liesegang, C. T1 - Nanomaterialien und andere innovative Werkstoffe: anwendungssicher und umweltverträglich T1 - Nanomaterials and other advanced materials: application safety and environmental compatibility N2 - Mit einer langfristigen Forschungsstrategie begleiten die für die Sicherheit von Mensch und Umwelt zuständigen Bundesoberbehörden (Umweltbundesamt, Bundesinstitut für Risikobe-wertung, Bundesanstalt für Arbeitsschutz und Arbeitsmedizin, Bundesanstalt für Materialfor-schung und -prüfung und Physikalisch-Technische Bundesanstalt) die rasch voranschreiten-de Entwicklung neuer Materialien unter den Gesichtspunkten des Arbeits-, Verbraucher- und Umweltschutzes. Die Strategie steht daher in enger Verbindung zu den öffentlichen Förder-programmen für Nanomaterialien und andere innovative Werkstoffe, z. B. des BMBF („Vom Material zur Innovation“) und der EU („Horizon 2020“). Die Forschungsstrategie baut auf den bisherigen Ergebnissen der 2008 begonnenen und 2013 erstmals bilanzierten gemeinsamen Forschungsstrategie der Bundesoberbehörden „Nanotechnologie - Gesundheits- und Umweltrisiken von Nanomaterialien"1 auf und erweitert den Blickwinkel auch auf andere Materialinnovationen, bei denen vergleichbare Risiken für Mensch und Umwelt bestehen oder abgeklärt werden müssen. Darüber hinaus greift sie die Idee „anwendungssichere chemische Produkte“2 aus der Initiative „Neue Qualität der Arbeit“ (INQA) des Bundesministeriums für Arbeit und Soziales (BMAS) und das Konzept der nach-haltigen Chemie3 auf, das vom Bundesministerium für Umwelt, Naturschutz, Bau und Reak-torsicherheit (BMUB) unterstützt wird. Durch eine anwendungssichere und umweltverträgli-che Gestaltung innovativer Materialien und ihrer Folgeprodukte sollen nicht akzeptable Risi-ken für Mensch und Umwelt von Anfang an weitgehend ausgeschlossen werden. Dies kann erreicht werden durch 1. die Verwendung sicherer Materialien ohne Gefahreneigenschaften für Mensch und Umwelt (direkte Anwendungssicherheit) oder 2. eine Produktgestaltung, die über den gesamten Lebenszyklus emissionsarm und umweltverträglich ist (integrierte Anwendungssicherheit) oder 3. eine Unterstützung des Anwenders (product stewardship) durch den Hersteller bei technischen, organisatorischen und persönlichen Schutzmaßnahmen zur sicheren Verwendung und Entsorgung des Produktes (unterstützte Anwendungssicherheit). Die Fortschreibung der Forschungsstrategie soll als Bestandteil des Nanoaktionsplans 2020 der Bundesregierung Beiträge der Ressortforschung zu folgenden Schwerpunkten leisten: • Charakterisierung und Bewertung der Risiken von Materialinnovationen • Unterstützung von Forschungseinrichtungen und Unternehmen • Fortschreiben von Rechtsvorschriften und Praxisempfehlungen 1 http://www.baua.de/nn_47716/de/Themen-von-A-Z/Gefahrstoffe/Nanotechnologie/pdf/Forschungsstrategie.pdf 2 http://www.baua.de/de/Themen-von-A-Z/Gefahrstoffe/Nachhaltige-Chemie/Nachhaltige-Chemie.html 3 http://www.umweltbundesamt.de/themen/chemikalien/chemikalien-management/nachhaltige-chemie 2 • Gesellschaftliche Akzeptanz Die Forschungsstrategie soll mit Projekten und anderen forschungsnahen Aktivitäten umge-setzt werden. Dies umfasst die eigene Forschung der Häuser, die extramurale Ausschrei-bung und Vergabe von Forschungsdienstleistungen sowie die Beteiligung an vorwiegend öffentlich geförderten Drittmittelprojekten. Hinzu kommen Aktivitäten im Rahmen der Politik-beratung und der hoheitlichen Aufgaben. Mit inter- und transdisziplinären Ansätzen soll die Risiko- und Sicherheitsforschung enger mit der Innovationsforschung und Materialentwick-lung verknüpft werden. Die Forschungsstrategie ist aufgrund der raschen Entwicklungen auf diesem Gebiet für den Zeitraum bis 2020 angelegt. Die Forschungsziele adressieren die in diesem Zeitraum voraussichtlich umsetzbaren Forschungsansätze. Die Forschungsstrategie wird durch einen Arbeitskreis begleitet und spätestens mit Ablauf des Nanoaktionsplans 2020 evaluiert und angepasst. KW - Forschungsstrategie KW - Bundesoberbehörden KW - Nanomaterialien KW - Innovative Werkstoffe KW - Nano PY - 2016 UR - https://www.bam.de/_SharedDocs/DE/Downloads/nano-forschungsstrategie-2016.pdf?__blob=publicationFile&v=3 UR - http://www.baua.de/de/Themen-von-A-Z/Gefahrstoffe/Nanotechnologie/pdf/Fortschreibung-Forschungsstrategie.pdf?__blob=publicationFile&v=3 UR - http://www.bmub.bund.de/fileadmin/Daten_BMU/Download_PDF/Nanotechnologie/forschungsstrategie_bundesoberbehoerden_de_bf.pdf SP - 1 EP - 28 PB - UBA/BfR/BAuA/BAM/PTB CY - Berlin AN - OPUS4-37526 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schraut, Katharina A1 - Adamczyk, Burkart A1 - Adam, Christian A1 - Stephan, D. A1 - Meng, Birgit A1 - Simon, Sebastian A1 - von Werder, Julia T1 - Synthesis and characterisation of alites from reduced basic oxygen furnace slags N2 - Basic oxygen furnace slags (BOFS) are by-products of the steelmaking process. Several researchers have studied the production of Portland cement clinker and metallic iron from BOFS via a reductive treatment. In this study, we applied a carbothermal reduction of BOFS in a technical-scale electric arc furnace and characterised the clinker-like products. Those clinker-like non-metallic products (NMPs) had a chemical and mineralogical composition comparable to clinker for ordinary Portland cement (OPC) and contained large elongated alite crystals as major component. The pure NMPs reacted more slowly and achieved a lower degree of hydration compared with commercial OPC. If the reactivity of the products can be further increased by employing specific adaptations, it can be used as a full clinker substitute for OPC. Nevertheless, it is also an option to use the material without further modifications as a cement component or concrete addition, which contributes to the strength development in both cases. KW - BOFS KW - Hydration products KW - Thermal analysis KW - X-ray diffraction PY - 2021 DO - https://doi.org/10.1016/j.cemconres.2021.106518 SN - 0008-8846 VL - 147 SP - 6518 PB - Elsevier Ltd. AN - OPUS4-52939 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zarinwall, A. A1 - Waniek, Tassilo A1 - Saadat, R. A1 - Braun, U. A1 - Sturm, Heinz A1 - Garnweitner, G. T1 - Comprehensive Characterization of APTES Surface Modifications of Hydrous Boehmite Nanoparticles N2 - Hydrous boehmite (γ-AlOOH) nanoparticles (BNP) show great potential as nanoscale filler for the fabrication of fiber reinforced nanocomposite materials. Notably, the particle−matrix interaction has been demonstrated to be decisive for improving the matrix-dominant mechanical properties in the past years. Tailoring the surface properties of the nanofiller enables to selectively design the interaction and thus to exploit the benefits of the nanocomposite in an optimal way. Here, an extensive study is presented on the binding of (3-aminopropyl)triethoxysilane (APTES), a common silane surface modifier, on BNP in correlation to different process parameters (concentration, time, temperature, and pH). Furthermore, a comprehensive characterization of the modified BNP was performed by using elemental analysis (EA), thermogravimetric analysis (TGA) coupled with mass spectrometry (TGA-MS), and Kaiser’s test (KT). The results show an increasing monolayer formation up to a complete surface coverage with rising APTES concentration, time, and temperature, resulting in a maximal grafting density of 1.3 molecules/nm². Unspecific multilayer formation was solely observed under acidic conditions. Comparison of TGA-MS results with data recorded from EA, TGA, and KT verified that TGA-MS is a convenient and highly suitable method to elucidate the ligand binding in detail. KW - Boehmite KW - Nanoparticle KW - Surface KW - APTES KW - Functionalization KW - BET KW - TGA KW - Grafting KW - Nanocomposite KW - Silane PY - 2020 DO - https://doi.org/10.1021/acs.langmuir.0c02682 VL - 37 IS - 1 SP - 171 EP - 179 PB - ACS Publications AN - OPUS4-51954 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schraut, Katharina T1 - Hydraulic reactivity of alite rich material from post-treated basic oxygen furnace slags N2 - Basic oxygen furnace slags (BOFS) are a by-product of steel production. In 2016, 10.4 Mt of BOFS were produced in the European Union (EU). The main part of BOFS is used in road construction, earthwork and hydraulic engineering. A smaller part is returned to the metallurgical circle, used as fertilizer or landfilled. However, it is also possible to produce higher value products from BOFS. For example, many researchers have investigated the possibility of producing Portland cement clinker and crude iron from BOFS by a carbothermal post-treatment. In this study, German BOFS was reduced in a small-scale electric arc furnace using petrol coke as reducing agent. The carbothermal treatment reduces the iron oxides in the BOFS to metallic iron, which accumulates at the bottom of the furnace by density separation. In addition to metallic iron, the process generates a mineral product rich in the tricalcium silicate solid solution alite. As the main constituent of Portland cement clinker, the hydraulic reactive mineral alite is of high economic importance. In previous studies, the hydraulic reactivity of the mineral product was investigated by testing the compressive strength of blends with 70 wt.% ordinary Portland cement (OPC). Recent investigations focused on the hydraulic properties of the pure mineral product from the reduced BOFS. The heat of hydration of the mineral product was measured by isothermal calorimetry and compared with the heat of hydration of a synthetic low-iron slag and OPC. In addition, the formation of hydration products was investigated with differential scanning calorimetry (DSC) and x-ray diffraction analysis (XRD) on freeze-dried samples after defined curing times. The results of the calorimetric measurements indicate that the mineral product produced less heat of hydration and its reaction was delayed compared to the synthetic low-iron slag and OPC. Hydration products such as portlandite and calcium silicate hydrates (C-S-H) formed later and in lower amounts. The production of a hydraulic material from BOFS by reductive treatment is of great interest to both the cement and steel industries. The substitution of cement clinker in OPC with a hydraulic material such as reduced BOFS leads to a reduction in greenhouse gas emissions from cement production. The steel industry benefits from an application for its by-products that avoids cost expensive landfilling and may even bring economic advantages. Furthermore, it may be possible to return the recovered crude iron to production. T2 - 3rd European Mineralogical Conference CY - Cracow, Poland DA - 30.08.2021 KW - BOFS KW - Calcium silicate KW - Hydraulic reactivity PY - 2021 AN - OPUS4-53473 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hägele, Gerhard A1 - de Sousa Amadeu, Nader A1 - Augner, Sven A1 - Widler, Leo A1 - Janiak, Christoph T1 - Symmetric geminal bisphosphinic acids RR´C[P(CH3)(O)OH]2 - NMR and analytical studies N2 - Four bisphosphinic acids RR´C[P(CH3)(O)OH]2 are characterized by 1H, 13Cf1Hg, and 31P{1H} NMR data. H3C-P-C-P-CH3 skeletons give rise to [A3X]2 spin systems. Some algebraic equations are derived for manual analysis of [A3X]2 spectra. HR NMR data for heteroaromatic substituents R in RC(H)[P(CH3)(O)OH]2 are reported. Dissociation constants and ion-specific chemical shifts dP of CH3C(OH)[P(CH3)(O)OH]2 are determined by 31P{1H} NMR controlled titrations of 2a. KW - Biphosphinic acid J-Coupling KW - High resulution NMR PY - 2020 DO - https://doi.org/10.1080/10426507.2020.1798444 VL - 195 IS - 12 SP - 1013 EP - 1026 PB - Taylor & Francis AN - OPUS4-61861 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madbouly, Loay Akmal T1 - Chemical analysis of commercial functionalized graphene along the production process N2 - Graphene has found widespread commercial use, particularly in flexible electronics and coatings for substrates such as paper and textiles, in the form of suspensions and inks (Zhang et al., 2017). Functionalization of graphene allows fine-tuning of properties like electrical conductivity. Structural and chemical features of graphene materials are typically analyzed by Raman spectroscopy and X-ray photoelectron spectroscopy (XPS). While Raman spectroscopy plays a critical role in identifying the presence of graphene and characterizing its structural defects (Pollard et al., 2017), XPS examines the chemistry of graphene. This study investigates three types of graphene materials — graphene (unfunctionalized, G-graphene), fluorine-functionalized graphene (F-graphene), and nitrogen-functionalized graphene (N-graphene) — across three physical forms: powders, suspensions, and embedded in inks. Functionalization was performed via plasma treatment of G-graphene with fluorine or ammonia gases. Suspensions were obtained by dispersing powders in distilled water, while inks were formulated using diacetone alcohol, carbon black, and graphene. Raman spectroscopy analysis confirmed the graphitic nature of all materials and revealed differences in defect density across different forms. The characteristic D, G, and D’ bands varied in relative intensity, offering insight into structural integrity and functionalization effects. XPS measurements examined core-level spectra (C 1s, F 1s, N 1s), revealing chemical bonding environments and hybridization states, including the sp² and sp³ states. A notable decline in fluorine content in F-graphene suspensions and inks, relative to powders, was observed. Existence of organic fluorine and total absence of metallic fluorine were observed. Raman spectroscopy and XPS data provided a correlated view of structural and chemical evolution through the graphene production chain (Figure 1). T2 - RamanFest 2025 CY - Frankfurt, Germany DA - 02.07.2025 KW - Functionalized graphene KW - Graphene-related 2D materials (GR2M) KW - Raman Spectroscopy KW - XPS KW - Inks PY - 2025 AN - OPUS4-64114 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madbouly, Loay Akmal T1 - Raman Spectroscopy and X-ray Photoelectron Spectroscopy of Commercial Functionalized Graphene N2 - Graphene has been commercialized for over a decade. For many applications like flexible electronics, coating of different materials like paper or for textiles, it used in the form of suspensions or inks [1]. Graphene powders are typically used as the starting material for the synthesize of graphene suspensions and graphene inks. Functionalization enables tailoring the properties of graphene, such as the sheet resistance. X-ray photoelectron spectroscopy (XPS), Raman spectroscopy, along other techniques are used to characterize graphene flakes, functionalized and otherwise. Raman spectroscopy is necessary as a primary step to validate the existence of graphene structure in graphene powders [2]. XPS is commonly used to investigate the elemental composition, including impurities, and the chemical structure of graphene. In this study, we investigate the following set of commercial materials: fluorine-functionalized graphene (F-graphene) and nitrogen-functionalized graphene (N-graphene) as well as unfunctionalized graphene (G-graphene) in the forms of powders, suspensions, and inks. The functionalization process for the graphene powder was carried out in a plasma reactor by purging fluorine and ammonia gases, in separate processes, over the G-graphene powder. The suspensions were prepared by adding distilled water to the powders. The inks consist of diacetone alcohol, carbon black, and graphene powders. Raman spectroscopy and XPS are complementary techniques. Our results obtained from Raman spectroscopy confirmed the existence of graphene structures in all samples and provided a comparative insight on the structural defects between samples. XPS was used to investigate the chemical states of elements in graphene, such as sp2 and sp3 hybridization states of carbon, as well as the chemical effect of functionalization on graphene. High resolution XPS analysis was performed for C 1s, F 1s and N 1s core-levels for all the graphene samples: G-graphene, F-graphene, and N-graphene, in all forms. The XPS results showed the elemental composition and the impurities of each sample. All powders showed less presence of carboxyl groups, compared to their respective suspensions and inks. F-functionalized suspension and inks showed a significant decrease in the at% of fluorine relative to the powder. These valuable insights, independent and when correlated, allowed the tracking of the structural and chemical changes of graphene along its production process. T2 - E-MRS 2025 CY - Strasbough, France DA - 26.05.2025 KW - Functionalized graphene inks PY - 2025 AN - OPUS4-64113 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmidt, Wolfram A1 - Weba, Luciana A1 - Silbernagl, Dorothee A1 - Mota Gassó, Berta A1 - Höhne, Patrick A1 - Sturm, Heinz A1 - Pauli, Jutta A1 - Resch-Genger, Ute A1 - Steinborn, Gabriele ED - Khayat, Kamal Henry T1 - Influences of nano effects on the flow phenomena of self-compacting concrete N2 - Chemical admixtures like superplasticisers or stabilising agents are of ever increasing importance for modern concrete technology. They liberate the workability of concrete from its dependency on water content, and thus, open the gate towards innovative and future oriented concrete technologies such as selfcompacting concrete. Meanwhile admixtures have become common practice in concrete technology, but the understanding of these highly complex polymers in the entire concrete system lags far behind their application. Due to its complex time-dependent, multi-phase and multi-scale behaviour, flowable concrete systems are highly complicated and cannot be described comprehensively by simple models. It is therefore extremely challenging to identify the relevant parameters that predominantly control flow phenomena on different size scales, since these may occur on any scale between the nano scale (e.g. superplasticizer adsorption) and macro scale (e.g. grading of the aggregates). The present study discusses fundamental mechanisms at the interface between particle or hydrate surfaces and the fluid phase at a very early stage of concrete formation, and links these effects to macroscopic flow phenomena. Methods are discussed that appear promising interdisciplinary tools for enhancement of the understanding of the relevant interactions that are responsible for the macroscopic flow of flowable concrete. T2 - 8th International RILEM Symposium on Self-Compacting Concrete CY - Washington, D.C., USA DA - 15.05.2016 KW - Adsorption KW - Analytics KW - Hydration KW - Polycarboxylate ether KW - Rheology PY - 2016 SP - 245 EP - 254 AN - OPUS4-36882 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hahn, Marc Benjamin T1 - Electron irradiation of biomolecules under physiological conditions: Experimental realization and microdosimetric calculations N2 - In the last years, secondary low-energy electrons (LEE) emerged as important, if not predominant, reductive pathway in ionizing damage of biomolecules. These electrons are created in copious amount as result of inelastic scattering of high energy radiation at water. Until now, all experiments the quantification of the effects of LEEs on the biomolecular damage was either performed in vacuum with LEE sources or with DNA on surfaces in humid atmosphere. We present a new experimental setup to irradiate biomolecules with electrons under physiological conditions. In combination with monte carlo simulations this setup makes it possible to determine microdosimetric quantities for biomolecules in liquid environment under electron irradiation. This opens up new possibilities in radiation research to access the LEE damage under well defined physiological condition, for more complex systems, such as DNA-Protein complexes and even living cells. T2 - 14th International Congress of the International Radiation Protection Association CY - Cape Town, South Africa DA - 09.05.2016 KW - DNA KW - Dosimetry KW - Microdosimetry KW - Geant4 KW - Low energy electrons KW - Radicals KW - Radiation damage KW - Polymers PY - 2016 AN - OPUS4-36399 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Habibimarkani, Heydar T1 - Comparative chemical analysis of Ni-Fe oxide nanoparticles N2 - Ni-Fe oxide nanoparticles have gained a lot of interest because of their high activity in the oxygen evolution reaction (OER) which is crucial for water splitting. [1] Although there have been great efforts in the last years, the understanding of the synergistic effect between Fe and Ni is still under discussion. Therefore, we prepared different Ni-Fe oxide nanoparticles with different compositions from pure iron oxide to pure nickel oxide adapting a known procedure. [2,3] Size and morphology of the nanoparticles depend on the composition which was shown with Transmission Electron Microscopy (TEM). The compositions of the nanoparticles were measured with a comparative approach using X-ray Photoelectron Spectroscopy (XPS), Hard X-ray Photoelectron Spectroscopy (HAXPES), and Energy Dispersive X-Ray Spectroscopy (EDS) coupled with the TEM providing detailed chemical information of the nanoparticles in different sample regions. EDS reveals that the different sample regions are dominated by one of the components, Fe or Ni, but a slight mixing between the components can be found (see Figure 1), which was confirmed with X-ray Diffraction (XRD). XPS indicates the enrichment of Fe at the sample surface, while HAXPES and EDS data agree on the stoichiometry of the bulk. High-resolution XPS and HAXPES exhibit some differences in the valence states of Fe and Ni, whereas Ni seems to be easier to reduce than Fe. Further investigations combining these different techniques and additionally Secondary Ion Mass Spectrometry (ToF-SIMS) are ongoing by using in situ approaches and coupling cyclic voltammetry to the analytical techniques T2 - SALSA Make and Measure 2024: Interfaces CY - Berlin, Germany DA - 11.09.2024 KW - (Hard) X-ray Photoelectron Spectroscopy KW - Oxygen evolution reaction KW - Synergistic effects KW - TEM PY - 2024 AN - OPUS4-62346 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sediqi, Salbin T1 - Electrocatalytic carbon dioxide reduction on electrodeposited multi principal element alloy (MPEA) catalysts N2 - The aim of this project is to develop novel noble metal free electrocatalysts that do not rely on critical minerals. We focus on Cu containing multi principal element alloys (MPEAs) improve the efficiency and selectivity of the CO 2 reduction reaction. In general, MPEAs consist of more than three elements that form solid solutions without intermetallic phases. The unique chemical composition and atomic level mixing introduces synergetic effects that play a critical role in electrocat alysis, especially in terms of selectivity. The nearly infinite combinations of elements that can be incorporated into MPEAs provide ample opportunities to tailor their functionality for various applications. This study presents the development of thin films based on CuNiZn MPEAs for CO 2 reduction reaction. The one step electrodeposition of CuNiZn gradient films was performed on carbon electrodes using a Hull cell under constant current or potential. The influence of pH, additives and current density or potential on the composition and mic rostructure of the films was characterized by scanning electron microscopy (SEM) and energy dispersive X ray spectroscopy (EDX). Atomic force microscopy (AFM) was used to study the topography and surface roughness of the CuNiZn films. The results indicate that the addition of ethylenediaminetetraacetic acid (EDTA) and citrate improves the uniformity and adhesion of the thin films. Electrochemical measurements, including cyclic voltammetry, linear sweep voltammetry, and impedance spectroscopy, were performed to investigate the electrocatalytic activity and corrosion resistance of CuNiZn thin films. The CuNiZn gradient films deposited in the Hull cell allow high throughput screening of the electrocatalytic activity. This approach has identified several compositions with high activity, selectivity and stability. Selected electrodeposited films were further processed to nanoparticles by means of pulsed laser ablation in liquids (PLAL). Further analysis thin film and nanoparticle electrocatalysts was performed with in line / at line product monitoring using a rotating disk electrode setup coupled to gas chromatography (GC) and high perform ance liquid chromatography (HPLC). The presentation will summarize the results of our screening study with few deep dives in selected compositions showing superior performance. T2 - ECASIA 2024 CY - Gothenburg, Sweden DA - 09.06.2024 KW - CCMat KW - Energy conversion KW - Electrodeposition KW - Electrocatalysis PY - 2024 AN - OPUS4-62632 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sediqi, Salbin T1 - Synthesis and characterization of multi-principal element alloys (MPEAs) for electrocatalysis applications N2 - The aim of this project is the development of novel, noble metal-free electrocatalysts that do not rely on critical minerals. We focus on multi-principal element alloys (MPEAs), especially combinations involving Cu, to significantly enhance the efficiency of the CO2 reduction reaction. Generally, MPEAs consist of more than three elements, forming solid solutions without intermetallic phases. The unique disordered random structure introduces synergetic effects that play a critical role in electrocatalysis, particularly in terms of selectivity. The neraly-endless combinations of elements that can be incorporated in MPEAs offer ample opportunities to tailor its functionality for various applications. This study presents the development of thin films based on NiZnCu MPEAs for the CO2 reduction reaction. The one-step electrodeposition of NiZnCu films was performed on Cu substrates in a single bath using a Hull cell under constant current or potential. The influence of pH, additives and current density or potential on the composition and microstructure of the films was characterized by scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDX). Atomic force microscopy (AFM) was used to study the topography and surface roughness of the NiZnCu films. The results indicate that the addition of ethylenediaminetetraacetic acid (EDTA) and citrate enhances the uniformity and adhesion of the thin films. Electrochemical measurements, including cyclic voltammetry, linear sweep voltammetry and impedance spectroscopy were conducted to study the electrocatalytic activity and the corrosion resistance of NiZnCu thin films. The NiZnCu gradient films deposited in the Hull cell enable high-throughput screening of the electrocatalytic activity. With this approach, multiple compositions showing high activity, selectivity and stability were identified. Further analysis with in line / at line product analysis was performed using a rotating disc electrode setup coupled to gas chromotography (GC) and high-performance liquid chromotography (HPLC). The presentation will summarize the results of our screening study with few deep-dives in selected compositions showing superior performance. T2 - eMRS 2024 Spring Meeting CY - Strasbourg, France DA - 27.05.2024 KW - CCMat KW - Energy conversion KW - Electrocatalysis PY - 2024 AN - OPUS4-62633 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Matiushkina, Anna T1 - Synthesis and physical properties studies of bifunctional nanocomposites N2 - At present, the field of research on nanostructures is actively developing, which is due to their unique physico-chemical properties compared to bulk materials. Many research activities are focused on obtaining nanocomposites, which combine various types of nanostructures with different properties and function. For example, the development of magneto-luminescent nanocomposites makes it possible to use their luminescence for optical imaging, and their magnetic properties for magnetic targeted delivery and as agents of hyperthermia and magnetic resonance imaging. My master studies as part of the project Goszadanie 2019-1080 at ITMO were focused on the investigation of nanocomposites, consisting of semiconductor quantum dots (QDs) as luminescent component and superparamagnetic iron oxide nanoparticles (SPIONs) as magnetic one, in solution and during their incubation with HeLa cells. The spectrally resolved analysis of the QD photoluminescence (PL) kinetics of the free QDs and the QDs incorporated in these nanocomposites undergoing energy transfer processes allowed for (1) understanding the reasons for the quenching of QD luminescence in cells, (2) evaluating the average distance between the QDs and, based on this, concluding the degree of QD aggregation in cells, and (3) drawing conclusions about the QD-quencher composites integrity in cells. Overall, the analysis of the PL kinetics confirmed that QDs and SPIONs remain bound in the obtained nanocomposites during incubation with cells. To ensure the successful advancement of nanomaterials in biomedicine and the transition from their laboratory preparation and studies to their use in different applications and in industry, it is crucial to develop reliable measurement methods and reference materials candidates for the characterization of functional nanomaterials and assessing the quality of the obtained nanostructures. My recently started project at BAM, which is part of the EU metrology project MeTrINo, will be devoted to this topic. There we will focus on the development of methodologies for the synthesis and characterization of iron oxide nanoparticles, already used in biomedicine, and multi-element lanthanide-based nanoparticles with attractive upconversion luminescence, as reference materials with high monodispersity and reproducibility. Also, these nanoparticles will be functionalized with organic dyes for optical imaging and, probably, the study of the energy transfer phenomena. T2 - Bad Honnef Summer School CY - Bad Honnef, Germany DA - 30.07.2023 KW - Quantum dots KW - Iron oxide nanoparticles KW - Upconversion nanoparticles PY - 2023 AN - OPUS4-58075 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Osipova, Viktoriia T1 - Incorporation of near-infrared light emitting chromium (III) complexes into the core and shell of silica nanoparticles and optimisation of their optical properties N2 - In recent years, chromium (III) complexes have received a lot of attention as novel near-infrared (NIR) emitters. This interest was triggered by the report on the first molecular ruby Cr(ddpd)2(BF4)3 with a high photoluminescence quantum yield of 13.7% of its near infrared (NIR) emission band and a long luminescence lifetime of 1.122 ms at room temperature. Meanwhile, the influence of triplet oxygen, temperature, and pressure on the optical properties of different molecular rubies have been assessed. These features make these molecular rubies promising candidates for multi-analyte optical sensing applications and the generation of singlet oxygen for photocatalysis and photodynamic therapy. However, in an oxygen-containing environment, the photoluminescence quantum yields and luminescence lifetimes of these chromium(III) complexes show only very small values. This hampers their application as NIR luminescence labels. This application, that cannot be tackled by conventional deoxygenating approaches, requires suitable strategies to protect the luminescence of the chromium(III) complexes from oxygen quenching. Typical approaches to reduce the oxygen sensitivity of long-lived luminophores include the encapsulation into an oxygen-shielding matrix or less commonly employed, by tuning the bulkiness of the ligands for oxygen-sensitive coordination compounds. An elegant approach to reduce the undesired luminescence quenching by triplet oxygen explored by us presents the incorporation of these chromium(III) complexes into amorphous, non-porous silica nanoparticles, that can be simply surface functionalized, e.g., with targeting ligands and/or other sensor molecules. This can enable the use of such chromium(III) complexes as reporters for bioanalytical assays and bioimaging without the need to introduce reactive groups into the ligands and can pave the road to lifetime tuning. In this work, as first proof-of-concept experiments, a set of chromium (III) complexes constituting of different ligands and counter anions, were embedded into the core of silica nanoparticles. As an alternative synthesis strategy, selected complexes were incorporated into a silica shell formed around the core of self-made silica nanoparticles. Subsequently, the optical properties of the resulting luminescent silica nanoparticles were spectroscopically assessed by steady state and time-resolved luminescence spectroscopy. First results of time-resolved luminescence measurements of the Cr(ddpd)2(PF6)3 complex incorporated into 25nm large silica nanoparticles dispersed in aerated water in comparison to the decay kinetics obtained for this complex in acetonitrile in air showed an increase in lifetime from 46 µs to 1147 µs. This confirming our design concept of nanoscale NIR emissive Cr(III) reporters. T2 - Bad Honnef summer school CY - Bad Honnef, Germany DA - 30.07.2023 KW - Chromium (III) complexes KW - Silica Nanoparticles KW - Luminescence lifetime measurments PY - 2023 AN - OPUS4-58076 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Habibimarkani, Heydar T1 - Investigating the Synergistic Effects of FeNi-Oxide Nanoparticles as Water Electrolysis Catalysts: A Multi-Technique Characterization Approach N2 - Electrocatalysis is and will continue to play a central role in the development of a new and modern sustainable economy, especially for chemicals and fuels. The storage of excess electrical energy into chemical energy by splitting water into hydrogen and oxygen is a feasible solution in this economic sector. A major drawback of electrical energy lies in the storage. Therefore, hydrogen is discussed as promising alternative. Fortunately, this issue can be effectively addressed through the implementation of chemical storage mechanisms. Due to their abundance on Earth and inherent stability in alkaline solutions, transition-metal oxides have become one of several viable alternatives to conventional noble-metal catalysts. Since FeNi oxide is one of the most active oxygen evolution reaction (OER) electrocatalysts for alkaline water electrolysis, it has been the subject of extensive research. A series of different types of FeNi oxide nanoparticles (NPs) with atomic ratios covering a broad range, and various sizes with specific stoichiometric and non-stoichiometric iron and nickel ratios was synthesized and characterized by the combination of surface analysis techniques, such as time-of-flight secondary ion mass spectrometry (ToF-SIMS) and X-ray photoelectron spectroscopy (XPS). The morphology was studied using scanning electron microscopy (SEM) and transmission electron microscopy (TEM), which revealed the coexistence of mixed and unmixed iron and nickel NPs with comparable sizes in the range of 30–40 nm across all ratios. The synthesis technique displayed control over the iron-nickel ratio, as evidenced by energy dispersive X-ray spectroscopy (EDS) data. The presence of magnetite (Fe3O4) was detected in all samples investigated by X-ray diffraction (XRD). Furthermore, the existence of nickel ferrite (NiFe2O4) was shown in the Fe2Ni by XRD analysis. For the cyclic voltammetry (CV) measurements, the NPs were deposited onto glassy carbon electrodes using Nafion® as an ionomer, and 1 M KOH was employed as the electrolyte. Subsequently, the NPs/Nafion® electrode was transferred into the ToF-SIMS chamber to allow surface analysis and depth profiling. The ToF-SIMS analysis revealed distinct peaks corresponding to Fe, Ni, and other peaks associated with Nafion®, whereas a straightforward correlation between the Ni.Fe ratio and the SIMS peak pattern is not possible. The catalytic activity towards OER was evaluated through CV measurements, where the Fe2Ni3 ratio exhibited the most favorable performance, displaying a lower overpotential. T2 - European Materials Research Society (E-MRS) Fall 2023 CY - Warsaw, Poland DA - 18.09.2023 KW - FeNi-Oxide NPs KW - ToF-SIMS KW - Catalysts KW - OER PY - 2023 AN - OPUS4-59139 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Habibimarkani, Heydar T1 - Complementary Characterization of FeNi-Oxide Nanoparticles as Catalysts for Water Electrolysis combining Electron Microscopy, EDS, XRD, ToF-SIMS and Electrochemical Analysis N2 - Electrocatalysis is and will continue to play a central role in the development of a new and modern sustainable economy, especially for chemicals and fuels. The storage of excess electrical energy into chemical energy by splitting water into hydrogen and oxygen is a feasible solution in this economic sector. A major drawback of electrical energy lies in the storage. Therefore, hydrogen is discussed as promising alternative. Fortunately, this issue can be effectively addressed through the implementation of chemical storage mechanisms. Due to their abundance on Earth and inherent stability in alkaline solutions, transition-metal oxides have become one of several viable alternatives to conventional noble-metal catalysts. Since FeNi oxide is one of the most active oxygen evolution reaction (OER) electrocatalysts for alkaline water electrolysis, it has been the subject of extensive research. A series of different types of FeNi oxide nanoparticles (NPs) with atomic ratios covering a broad range, and various sizes with specific stoichiometric and non-stoichiometric iron and nickel ratios was synthesized and characterized by the combination of surface analysis techniques, such as time-of-flight secondary ion mass spectrometry (ToF-SIMS) and X-ray photoelectron spectroscopy (XPS). The morphology was studied using scanning electron microscopy (SEM) and transmission electron microscopy (TEM), which revealed the coexistence of mixed and unmixed iron and nickel NPs with comparable sizes in the range of 30–40 nm across all ratios. The synthesis technique displayed control over the iron-nickel ratio, as evidenced by energy dispersive X-ray spectroscopy (EDS) data. The presence of magnetite (Fe3O4) was detected in all samples investigated by X-ray diffraction (XRD). Furthermore, the existence of nickel ferrite (NiFe2O4) was shown in the Fe2Ni by XRD analysis. For the cyclic voltammetry (CV) measurements, the NPs were deposited onto glassy carbon electrodes using Nafion® as an ionomer, and 1 M KOH was employed as the electrolyte. Subsequently, the NPs/Nafion® electrode was transferred into the ToF-SIMS chamber to allow surface analysis and depth profiling. The ToF-SIMS analysis revealed distinct peaks corresponding to Fe, Ni, and other peaks associated with Nafion®, whereas a straightforward correlation between the Ni.Fe ratio and the SIMS peak pattern is not possible. The catalytic activity towards OER was evaluated through CV measurements, where the Fe2Ni3 ratio exhibited the most favorable performance, displaying a lower overpotential. T2 - SIMS Europe 2023 CY - Nottingham, England DA - 02.09.2023 KW - FeNi-Oxide NPs KW - ToF-SIMS KW - Catalysts KW - OER PY - 2023 AN - OPUS4-59143 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tavasolyzadeh, Zeynab A1 - Tang, Peng A1 - Hahn, Marc Benjamin A1 - Hweidi, Gada A1 - Nordholt, Niclas A1 - Haag, Rainer A1 - Sturm, Heinz A1 - Topolniak, Ievgeniia T1 - 2D and 3D Micropatterning of Mussel‐Inspired Functional Materials by Direct Laser Writing N2 - AbstractThis work addresses the critical need for multifunctional materials and substrate‐independent high‐precision surface modification techniques that are essential for advancing microdevices and sensing elements. To overcome existing limitations, the versatility of mussel‐inspired materials (MIMs) is combined with state‐of‐the‐art multiphoton direct laser writing (DLW) microfabrication. In this way, 2D and 3D MIM microstructures of complex designs are demonstrated with sub‐micron to micron resolution and extensive post‐functionalization capabilities. This study includes polydopamine (PDA), mussel‐inspired linear, and dendritic polyglycerols (MI‐lPG and MI‐dPG), allowing their direct microstructure on the substrate of choice with the option to tailor the patterned topography and morphology in a controllable manner. The functionality potential of MIMs is demonstrated by successfully immobilizing and detecting single‐stranded DNA on MIM micropattern and nanoarray surfaces. In addition, easy modification of MIM microstructure with silver nanoparticles without the need of any reducing agent is shown. The methodology developed here enables the integration of MIMs in advanced applications where precise surface functionalization is essential. KW - Direct laser writing KW - Mussel-inspired materials KW - Polyglycerol KW - Polydopamine KW - Micropatterning PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-588778 DO - https://doi.org/10.1002/smll.202309394 SN - 1613-6829 SP - 1 EP - 12 PB - Wiley-VCH CY - Weinheim AN - OPUS4-58877 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröter, Maria-Astrid A1 - Ritter, M. A1 - Holschneider, M. A1 - Sturm, Heinz T1 - Enhanced DySEM imaging of cantilever motion using artificial structures patterned by focused ion beam techniques N2 - We use a dynamic scanning electron microscope (DySEM) to map the spatial distribution of the vibration of a cantilever beam. The DySEM measurements are based on variations of the local secondary electron signal within the imaging electron beam diameter during an oscillation period of the cantilever. For this reason, the surface of a cantilever without topography or material variation does not allow any conclusions about the spatial distribution of vibration due to a lack of dynamic contrast. In order to overcome this limitation, artificial structures were added at defined positions on the cantilever surface using focused ion beam lithography patterning. The DySEM signal of such high-contrast structures is strongly improved, hence information about the surface vibration becomes accessible. Simulations of images of the vibrating cantilever have also been performed. The results of the simulation are in good agreement with the experimental images. KW - FIB patterning KW - Structured cantilever KW - AFM KW - Modal analysis KW - DySEM PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-354510 DO - https://doi.org/doi:10.1088/0960-1317/26/3/035010 VL - 26 IS - 3 SP - 035010-1 EP - 035010-7 AN - OPUS4-35451 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Weimann, Karin A1 - Adam, Christian T1 - RECDEMO - Vollständige Verwertung der Sandfraktion aus dem Bauschuttrecycling N2 - In dem Projekt sollten die Aufbereitung der Betonbrechsandfraktion aus Bauschutt mittels eines Nassverfahrens zu einer geeigneten Gesteinskörnung für die Betonherstellung sowie die vollständige Verwertung der bei diesem Verfahren anfallenden Reststoffe demonstriert werden. Der im Rahmen der geordneten Vorsortierung mit zahlreichen Schritten zur Qualitätssicherung hergestellte Betonbrechsand war qualitativ hochwertig und wies nur geringe Schadstoffgehalte auf. Für die Nassaufbereitung des Betonbrechsands wurde vom Projektpartner Allmineral der Prototyp einer Sandsetzmaschine zur Dichtetrennung designt und konstruiert. Diese Sandsetzmaschine wurde für die umfangreichen Betonbrechsandversuche in die Aufbereitungsanlage der BAM integriert. Begleitend zur Aufbereitung wurden die eingesetzten Materialien, Bauschutt und Prozesswasser, sowie die Austragsprodukte chemisch-physikalisch und mineralogisch untersucht. Die anschließenden Baustoffuntersuchungen zeigten, dass durch das im Demonstrationsprojekt angewandte Nassaufbereitungsverfahren eine deutliche Verbesserung der Materialeigenschaften des Betonbrechsandes erzielt werden konnte. Die Qualität von Natursteinkörnungen wurde (z.B. aufgrund von Kornschädigungen durch den Bruch des Altbetons und noch verbleibende Zementanhaftungen) gleichwohl nicht erreicht. Gerade die Betonprüfungen (mit Anteilen von bis zu 50% Betonbrechsand an der gesamten Gesteinskörnung) haben jedoch gezeigt, dass es dennoch sehr wohl möglich wäre, größere Mengen von aufbereitetem Betonbrechsand in der Betonherstellung zu verwerten und so im Sinne der Nachhaltigkeit den Verbrauch von natürlichen Sandvorkommen zu reduzieren. Die bei der Nassaufbereitung des Betonbrechsands anfallenden Restsstoffe, nämlich die Fraktionen Leichtgut und Feinstfraktion wurden separat erfasst und bilanziert. Diese Materialien wurden auf die Eignung als Kompostzugabe in Hinblick auf Schadstoffanreicherungen und Pflanzenverträglichkeit untersucht (Projektpartner Deisl). Nach der Kompostierung in Rotteboxen wurden Wachstumsversuche mit dem Referenzgewächs Kresse (Kressetest nach ÖNORM) mit zufriedenstellenden Ergebnissen durchgeführt. Die Reststoffe Feinstgut und Leichtgut aus dem Nassaufbereitungsprozess könnten – sofern die Schadstoffgehalte nachweislich unter den vorgegebenen Grenzwerten liegen – als Zugabe zur Vererdung in der Kompostierung eingesetzt werden. KW - Reststoffe KW - Betonbrechsand KW - Bauschuttaufbereitung KW - Betonherstellung PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-390203 SP - 1 EP - 4 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-39020 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Breitenbach, Romy A1 - Silbernagl, Dorothee A1 - Toepel, J. A1 - Sturm, Heinz A1 - Broughton, William J. A1 - Sassaki, G. L. A1 - Gorbushina, Anna T1 - Corrosive extracellular polysaccharides of the rock-inhabiting model fungus Knufia petricola N2 - Melanised cell walls and extracellular polymeric matrices protect rock-inhabiting microcolonial fungi from hostile environmental conditions. How extracellular polymeric substances (EPS) perform this protective role was investigated by following development of the model microcolonial black fungus Knufia petricola A95 grown as a sub-aerial biofilm. Extracellular substances were extracted with NaOH/formaldehyde and the structures of two excreted polymers studied by methylation as well as NMR analyses. The main polysaccharide (~ 80%) was pullulan, also known as α-1,4-; α-1,6-glucan, with different degrees of polymerisation. Αlpha-(1,4)-linked-Glcp and α-(1,6)-linked-Glcp were present in the molar ratios of 2:1. A branched galactofuromannan with an α-(1,2)-linked Manp main chain and a β-(1,6)-linked Galf side chain formed a minor fraction (~ 20%). To further understand the roles of EPS in the weathering of minerals and rocks, viscosity along with corrosive properties were studied using atomic force microscopy (AFM). The kinetic viscosity of extracellular K. petricola A95 polysaccharides (≈ 0.97 × 10-6 m2 s-1) ranged from the equivalent of 2% (w/v) to 5% glycerine, and could thus profoundly affect diffusion-dominated processes. The corrosive nature of rock-inhabiting fungal EPS was also demonstrated by its effects on the aluminium coating of the AFM cantilever and the silicon layer below. KW - Corrosion KW - EPS KW - Melanised microcolonial fungi (MCF) KW - Pullulan KW - Sub-aerial biofilms (SAB) KW - α-1,4- and α-1,6-glucans KW - AFM cantilever vibration KW - Nanoviscosity KW - Nanocorrosion of aluminium and silicon PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-435910 DO - https://doi.org/10.1007/s00792-017-0984-5 SN - 1433-4909 SN - 1431-0651 VL - 22 IS - 2 SP - 165 EP - 175 PB - Springer CY - Berlin AN - OPUS4-43591 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ghasem Zadeh Khorasani, Media A1 - Silbernagl, Dorothee A1 - Platz, D. A1 - Sturm, Heinz T1 - Insights into Nano-Scale Physical and Mechanical Properties of Epoxy/Boehmite Nanocomposite Using Different AFM Modes N2 - Understanding the interaction between nanoparticles and the matrix and the properties of interphase is crucial to predict the macroscopic properties of a nanocomposite system. Here, we investigate the interaction between boehmite nanoparticles (BNPs) and epoxy using different atomic force microscopy (AFM) approaches. We demonstrate benefits of using multifrequency intermodulation AFM (ImAFM) to obtain information about conservative, dissipative and van der Waals tip-surface forces and probing local properties of nanoparticles, matrix and the interphase. We utilize scanning kelvin probe microscopy (SKPM) to probe surface potential as a tool to visualize material contrast with a physical parameter, which is independent from the mechanics of the surface. Combining the information from ImAFM stiffness and SKPM surface potential results in a precise characterization of interfacial region, demonstrating that the interphase is softer than epoxy and boehmite nanoparticles. Further, we investigated the effect of boehmite nanoparticles on the bulk properties of epoxy matrix. ImAFM stiffness maps revealed the significant stiffening effect of boehmite nanoparticles on anhydride-cured epoxy matrix. The energy Dissipation of epoxy Matrix locally measured by ImAFM shows a considerable increase compared to that of neat epoxy. These measurements suggest a substantial alteration of epoxy structure induced by the presence of boehmite. KW - Nanomechanics KW - Intermodulation-AFM KW - Interphase KW - Boehmite KW - Epoxy PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-476040 DO - https://doi.org/10.3390/polym11020235 SN - 2073-4360 VL - 11 IS - 2 SP - 235, 1 EP - 19 PB - MDPI AN - OPUS4-47604 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröter, Maria-Astrid A1 - Meyer, Susann A1 - Hahn, Marc Benjamin A1 - Solomun, Tihomir A1 - Sturm, Heinz A1 - Kunte, Hans-Jörg T1 - Ectoine protects DNA from damage by ionizing radiation N2 - Ectoine plays an important role in protecting biomolecules and entire cells against environmental stressors such as salinity, freezing, drying and high temperatures. Recent studies revealed that ectoine also provides effective protection for human skin cells from damage caused by UV-A radiation. These protective properties make ectoine a valuable compound and it is applied as an active ingredient in numerous pharmaceutical devices and cosmetics. Interestingly, the underlying mechanism resulting in protecting cells from radiation is not yet fully understood. Here we present a study on ectoine and its protective influence on DNA during electron irradiation. Applying gel electrophoresis and atomic force microscopy, we demonstrate for the first time that ectoine prevents DNA strand breaks caused by ionizing electron radiation. The results presented here point to future applications of ectoine for instance in cancer radiation therapy. KW - Plasmid DNA pUC19 KW - Electron irradiation 30 [kV] KW - Effective irradiation dose 0.2-16 [Gy] KW - Gel electrophoresis KW - AFM intermittent contact KW - Radioprotector ectoine KW - Compatible solute PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-428287 DO - https://doi.org/10.1038/s41598-017-15512-4 SN - 2045-2322 VL - 7 IS - 1 SP - 15272, 1 EP - 15272, 7 PB - Nature AN - OPUS4-42828 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Waegner, M. A1 - Schröder, M. A1 - Suchaneck, G. A1 - Sturm, Heinz A1 - Weimann, Christiane A1 - Eng, L. M. A1 - Gerlach, G. T1 - Domain formation in nano-patterned PZT thin films N2 - In this work, reactive magnetron-sputtered Pb(Zr,Ti)O3 thin films were used to fabricate well-ordered nanodot arrays by means of nanosphere lithography (NSL). NSL is based on a two-step etch process by means of, firstly adjusting the diameter of polystyrene spheres in the self-assembled polymeric nanosphere mask using reactive ion etching, and secondly transferring the mask to the substrate by ion milling with adjusted heights. Hence, structures with different aspect ratios can be fabricated. Piezoresponse force microscopy was used as the inspection tool on both non-patterned and patterned films. Both the topography and polarization out of plane and in plane was deduced in this mode. Grains of nanodots with low aspect ratio form domain structures comparable to domains in non-patterned films. In contrast to that, nanodots with a higher aspect ratio form particular structures. The in-plane amplitude images show mostly a bisectioned domain assembly, while the out-of-plane amplitude images show in some cases more complex structures like 'c'-shaped domains or multi-domains around a center domain. The patterning of the ferroelectric material was shown to affect the formation of ferroelectric domains. The initial polycrystalline, randomly-ordered films are re-oriented and show domain structures depending on nanodisc diameter and aspect ratio. This may enable tailoring of ferroelectric materials in their piezoelectric and pyroelectric properties by patterning. T2 - MRS Spring Meeting 2012 CY - San Francisco, CA, USA DA - 09.04.2012 KW - Nanostructure KW - Piezoresponse KW - Ferroelectric KW - Piezo response force microscopy KW - Nanodots PY - 2012 DO - https://doi.org/10.1557/opl.2012.1230 SN - 1946-4274 SN - 0272-9172 VL - 1454 SP - 267 EP - 272 PB - North-Holland CY - New York, NY AN - OPUS4-26521 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Adamczyk, Burkart A1 - Simon, Franz-Georg A1 - Adam, Christian T1 - RecArc - Verwertung von Rückständen aus der Metallurgie mit der Lichtbogentechnologie N2 - In dem Projekt soll die vollständige Wiederverwertbarkeit der Schlacke und ihrer Bestandteile demonstriert werden. Dazu gehören die vollständige Rückgewinnung der metallischen Phase, die in die Edelstahlherstellung zurückgeführt werden kann, sowie die Aufwertung der mineralischen Fraktion, die ihre uneingeschränkte Verwendung als Zementzumahlstoff oder mineralischer Baustoff erlaubt. Bei geeigneter Prozessführung des elektrischen Lichtbogenofens können durch „reduzierendes Schmelzen“ die chromhaltigen Wertstoffe zusammen mit anderen Schwermetallen zu 97% in einer Metalllegierung angereichert und separiert werden. Diese kann als Rohstoff in der Metallurgie eingesetzt werden. Der Chromgehalt der mineralischen Komponte der Schlacke konnte von ca. 3% auf unter 0,1% verringert werden. Die mineralische Fraktion lässt sich durch entsprechende Zuschläge während des Schmelzbetriebes und eine anschließende Granulation der schmelzflüssigen Phase zu einem Material aufwerten, das in seiner Zusammensetzung und seinen Eigenschaften typischen Zementkomponenten entspricht und als Rohstoff in der Zementproduktion eingesetzt werden kann. Dafür müssen allerdings noch die rechtlichen Voraussetzungen geschaffen werden, da der Rohstoffeinsatz gerade im Zement strengen Auflagen unterliegt und die Zemente bestimmte Normen erfüllen müssen. Durch die in RECARC aufgezeigte Möglichkeit der Wiederverwertung können somit Stoffkreisläufe geschlossen werden, die ansonsten zu einem Verlust wertvoller Rohstoffe führen. Vor allem die steigenden Rohstoffkosten, aber auch die immer stärker limitierten CO2-Emissionen zeigen die hohe Relevanz im Umgang mit metallurgischen Reststoffen. Eine Überführung des in RECARC demonstrierten Verfahrens in die Industrie könnte einen wichtigen Beitrag zur nachhaltigen Schonung der natürlichen Ressourcen und der Umwelt leisten. KW - Chrom KW - Lichtbogenofen KW - Recycling KW - Rückgewinnung KW - Schlacke PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-390197 SP - 1 EP - 4 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-39019 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Arlt, C. A1 - Exner, W. A1 - Riedel, U. A1 - Sturm, Heinz A1 - Sinapius, M. ED - Wiedemann, M. ED - Sinapius, M. T1 - Nanoscaled boehmites' modes of action in a polymer and its carbon fiber reinforced plastic N2 - Laminates of carbon fiber reinforced plastic (CFRP), which are manufactured by injection technology, are reinforced with boehmite particles. This doping strengthens the laminates, whose original properties are weaker than those of prepregs. Besides the shear strength, compression strength and the damage tolerance, the mode of action of the nanoparticles in resin and in CFRP is also analyzed. It thereby reveals that the hydroxyl groups and even more a taurine modification of the boehmites' surface alter the elementary polymer morphology. Consequently a new flow and reaction comportment, lower glass transition temperatures and shrinkage, as well as a changed mechanical behavior occur. Due to a structural upgrading of the matrix (higher shear stiffness, reduced residual stress), a better fiber-matrix adhesion, and differing crack paths, the boehmite nanoparticles move the degradation barrier of the material to higher loadings, thus resulting in considerably upgraded new CFRP. KW - Nano particles KW - Epoxy KW - Aerospace PY - 2012 SN - 978-3-642-29189-0 SN - 978-3-642-29190-6 DO - https://doi.org/10.1007/978-3-642-29190-6_4 SP - 49 EP - 58 PB - Springer CY - Berlin AN - OPUS4-26496 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Ritter, Z. A1 - Staude, Andreas A1 - Prohaska, S. A1 - Felsenberg, D. ED - Naik, G. R. T1 - Osteocytes characterization using synchrotron radiation CT and finite element analysis N2 - Since a correlation between osteocyte number and their morphology with bone aging or its response to pharmacological treatment appears to exist, a methodology to characterize osteocytes from bone biopsies becomes important. In this chapter, the usage of synchrotron measurements, algorithms for image analysis (Amira, ZIB), and the finite element method using parallelized computational resources for topological analysis of osteocytes is explained and discussed. Different routines normally applied for material characterization of network-like structures (skeletonization) have been adapted to visualize osteocytes along bone cement lines at high resolution (2.174 µm). The different steps concerning to counting osteocytes and analyzing the mechanical behavior of bones are illustrated with an example. Our findings showed a clear alignment of the osteocytes along the cement lines. Interestingly, at the regions near the bone surface with reduced mineralization grade, osteocytes were mainly aligned along the close to high mineralized region. Apparently, not only osteocytes number is reduced with aging but their size increases and they become sparely distributed in comparison with the healthy bone samples from the human mandible. Automatic tetrahedron mesh generation using the "tetragen" tool from Amira worked adequately for meshing the biopsies with a resolution of 20 µm, but meshing biopsies with osteocytes embedded on the bone matrix from the SR-CT samples consumes an enormous amount of time, due to necessary adjustments for avoiding intersections and conserving model closeness. KW - CT KW - Finite element analysis KW - Osteocytes characterization KW - Synchrotron radiation PY - 2012 SN - 978-953-51-0412-4 DO - https://doi.org/10.5772/35242 SP - 165 EP - 190 PB - InTech CY - Rijeka AN - OPUS4-25845 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Madbouly, Loay Akmal A1 - Sturm, Heinz A1 - Doolin, Alexander A1 - Hodoroaba, Vasile-Dan A1 - Radnik, Jörg T1 - Chemical Analysis of Commercial Functionalized Graphene Nanoplatelets along the Production Process with Raman Spectroscopy and X-ray Photoelectron Spectroscopy N2 - Commercial applications increasingly rely on functionalized graphene nanoplatelets (GNPs) supplied as powders, aqueous suspensions, and printable inks, yet their process−structure−property relationships across the production chain remain to be fully mapped. Here we apply a correlative Raman spectroscopy (Raman) and X-ray photoelectron spectroscopy (XPS) workflow to nine independent industrial graphene batches spanning three surface chemistries, raw (R), fluorinated (F), and nitrogen-functionalized (N), in all three physical forms which are powders, suspensions, and inks. Raman mapping (with a 532 nm excitation laser) showed that I2D/IG is highest for N samples and lowest for R-ink. A 2D-vs-G correlation places all samples on a trajectory parallel to the pure-doping vector, which can correlate to holes in the graphene lattice. The mean point-defect spacing is LD = 8.4−10.0 nm. High-resolution XPS resolves the accompanying chemical changes: F-powder exhibits distinct C−F (289 eV), C−F2 (292 eV), and C−F3 (293 eV) components and loses roughly half its F content upon dispersion in deionized water or ink formulation; inks of all chemistries show a pronounced O−C=O peak near 289−290 eV originated from the ink compounds. N-functionalized samples showed a prominent C−N (285.5 eV) only for the ink formulated N-functionalized sample. This study establishes a process-aware blueprint linking the functionalization route and formulation step to lattice disorder and surface chemistry, offering transferable quality-control metrics for graphene supply chains in industrial products/applications such as coatings, storage devices, and printed electronics. KW - Functionalized graphene KW - Raman Spectroscopy KW - XPS KW - Chemical analysis PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-652548 DO - https://doi.org/10.1021/acs.jpcc.5c06820 SN - 1932-7447 VL - 129 IS - 50 SP - 22033 EP - 22040 PB - American Chemical Society (ACS) AN - OPUS4-65254 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Topolniak, Ievgeniia A1 - Knigge, Xenia A1 - Radnik, Jörg A1 - Sturm, Heinz T1 - Maskless Micropatterning of Polydopamine for versatile surface functionalization N2 - Inspired by the chemistry of mussel adhesive proteins, polydopamine (PDA has been shown as one of the most versatile platforms for altering the properties and incorporating new functionalities to nearby any material surface despite its nature. Rich chemistry of PDA enables broad variety of surface modification and diverse secondary reactions that makes it extremely interesting for a wide range of application including biomedical field, e.g., drug delivery, adhesives, cell adhesion, biosensing. Despite high potential of polydopamine, the lack of deposition control and precision in existed methods limits their applications in microdevices and miniaturized functional systems like, for example, MEMS, microfluidic and sensorics. Herein, we demonstrate a novel maskless approach for surface micropatterning with polydopamine based on Multiphoton Lithography that overcomes present limitations. Neither strong oxidants, metal ions nor adjustment of pH to alkaline is required by this technique. The spatial resolution down to 0.8 µm has been achieved which is at least an order of magnitude smaller than shown by other existed methods. We are able to control the morphology and thickness of the micropattern by altering fabrication parameters allowing structure gradient. Apart from the glass substrate, we achieved PDA patterning at surfaces of different nature such as polychlorotrifluoroethylene, polydimethylsiloxane, polyethylene terephthalate, silicon wafers, and fluorinated glass coverslips. Post-modification of polydopamine micropatterns with protein enzyme like trypsin is demonstrated to highlight its sensing potential. Presented in this work microfabrication technique empowers advanced applications of mussel-inspired materials in single-molecule bioassays, sensors and other complex microdevices. T2 - International Conference on Precision Engineering and Sustainable Manufacturing CY - Okinawa, Japan DA - 18.07.2023 KW - Multiphoton lithography KW - Polydopamine KW - Micropatterning PY - 2023 AN - OPUS4-58878 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Raedel, Martina T1 - Testing bulked adhesives for the restoration of stained-glass windows N2 - In this study, bulked adhesives were examined regarding changes in properties for their use in the restoration of stained-glass windows. Two epoxy adhesives commonly used in the restoration of flat glass, Araldite® 2020 and Hxtal NYL-1™, were investigated. The adhesives were mixed with various silica-based micro- and nano-particles as fillers. Different tests were carried out on the adhesives with and without fillers in order to characterise their chemical and mechanical properties. The tests included colorimetry, dynamic-mechanical methods of analysis and tests on bending strength. No property changes could be ascertained in the bulked adhesives that would be negative for the restoration of delicate flat glass. T2 - ICOM-CC Glass and Ceramics Working Group Interim Meeting CY - Breslau / Wroclaw, Poland DA - 25.05.2016 KW - micro-fillers KW - bulked epoxy adhesives KW - nano-fillers PY - 2016 AN - OPUS4-36427 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph A1 - Keserović, Amela A1 - Sobetzki, Joana A1 - Sarmiento Klapper, Helmuth A1 - Dimper, Matthias T1 - Evaluation of Metallic Materials for Geothermal Applications N2 - Since geothermal wells are a feasible energy source to replace fossil fuel supply, many technologies have been developed to take advantage of geothermal energy. Nevertheless, service conditions in geothermal facilities are due to the chemical composition of hydrothermal fluids and temperatures, in many cases, extreme in terms of corrosion. Therefore, materials selection based on preliminary material qualification is essential to guarantee a secure and reliable operation of the facilities. The corrosion behavior of different high-alloyed metals including duplex and austenitic stainless steels as well as a nickel alloy have been evaluated in artificial geothermal fluids simulating the conditions in some locations with geothermal potential in Germany as well as two sites in Indonesia. The suitability of carbon steel 25CrMo4, stainless steels X2CrNiMo17-12-2, X2CrNiMo-22-5, X2CrNiMoCuWN25-7-4 and super austenitic steel X1CrNiMoCu32-28-7 in these geothermal fluids obtained by electrochemical measurements and exposure tests is limited. The nickel alloy NiCr23Mo16Al shows an excellent corrosion resistance against pitting corrosion. Excluding its high cost, it is a very good alternative to be used in the construction of geothermal facilities having highly saline brines. Stainless and duplex steels exhibit a limited corrosion resistance concerning pitting and crevice corrosion. Beside of the higher alloyed materials, also the low-alloyed steel 25CrMo4 could be employed as a constructional material for the geothermal power plant in stagnant highly acidic non saline environments, as long as the wall thickness of the material vs. corrosion rate is taken into account. T2 - European Geothermal Congress 2016 CY - Starsbourg, France DA - 19.09.2016 KW - Localized corrosion KW - Stainless steel KW - Ni-based alloy KW - Geothermal energy PY - 2016 SP - paper THP-248, 1 EP - 7 AN - OPUS4-37750 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph A1 - Yevtushenko, Oleksandra A1 - Hattendorf, H. T1 - Suitability of high alloyed materials in molten salts at 600 °C N2 - Within the last years the use of feasible alternative energy sources has risen and is going to replace fossil resources more and more. Nevertheless, service conditions in solar facilities are due to the chemical composition of heat transmission media and temperatures, in many cases, extreme in terms of corrosion. Since the construction of power plants shall be economical with maximum life service, materials selection based on preliminary material qualification is essential to guarantee a secure and reliable operation of those facilities. The materials selection depends on the operation temperature of a power plant on the chemical composition of the transmission fluid used. In high corrosive environments Ni-based alloys are often used as an all-round solution for the construction of corrosion resistant parts, because of their good corrosion properties. However, there might be limits for their use regarding their corrosion behavior, with which this contribution deals. By means of electrochemical measurements and exposure tests the suitability of two high alloyed materials X8NiCrSi38 18 and NiCr25FeAlYB in molten nitrate salt (60 % NaNO3/40 % KNO3) was characterized at 600 °C. T2 - NACE International Corrosion Conference CY - Vancouver, BC, Canada DA - 06.03.2016 KW - Localized corrosion KW - Nickel based alloys KW - Solar energy KW - Renewables KW - Electrochemical characterization KW - X8NiCrSi38-18 KW - NiCr25FeAlYB PY - 2016 SP - 7363-1 EP - 7363-9 CY - Houston, USA AN - OPUS4-36988 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Corrosion behavior of duplex stainless steel S31803 in artificial geothermal waters N2 - Since geothermal wells are a feasible energy source to replace fossil fuel supply, many technologies have been developed to take advantage of geothermal energy. Nevertheless, service conditions in geothermal facilities are due to the chemical composition of hydrothermal fluids and temperatures, in many cases, extreme in terms of corrosion. Therefore, materials selection based on preliminary material qualification is essential to guarantee a secure and reliable operation of the facilities. This contribution deals with the evaluation of the corrosion behavior of duplex steel S31803 (318LN, X2CrNiMoN22-5-3, 1.4462) conducted by electrochemical measurements and exposure tests in artificial geothermal waters simulating the conditions in different locations with geothermal potential in Germany. The duplex steel S31803 shows limited suitability for applications in artificial geothermal waters due to its susceptibility to pitting and crevice corrosion. For low saline geothermal waters it can be considered suitable at moderate temperatures. Slight crevice corrosion susceptibility needs to be considered. Results are being incorporated into a materials catalogue for geothermal applications which shall provide basic information for designers and users of geothermal facilities. T2 - NACE International Annual Corrosion Conference CY - Vancouver, BC, Canada DA - 06.03.2016 KW - S31803 KW - Crevice corrosion KW - Duplex steel KW - Geothermal energy PY - 2016 AN - OPUS4-36987 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zocca, Andrea T1 - Layerwise slurry deposition: an approach for dense powder-beds in additive manufacturing and its application to technical ceramics N2 - Several Additive Manufacturing (AM) processes are based on the deposition of a powder to form a powder-bed layer-by-layer which typically has a low packing density (35-50%) and consequently hinders the ability of sintering ceramic parts to full density. The layerwise slurry deposition (LSD) is an innovative process for the deposition of layers in AM. In the LSD, a slurry with no or small organic content is repetitively spread as thin layers on each other by means of a doctor blade. During the deposition, the ceramic particles settle to form thin layers with a high packing density (55-60%). When coupled with a printing head or with a laser, the LSD enables novel AM technologies inspired to the 3D printing or selective laser sintering, but taking advantage of having a highly dense powder-bed. This approach has been successfully applied to silicate ceramics, but implementing technical ceramic slurries is more challenging, because the water is drained too quickly from the suspension into the pores of the previous porous layer. In this presentation, the variables involved in the LSD will be analyzed and the latest improvements in the deposition setup will be described. The application of the LSD to technical ceramics has the potential of generating additive manufacturing parts which in the green state are comparable to those produced by slip casting. T2 - 40th International Conference and Expo on Advanced Ceramics and Composites CY - Daytona, FL, USA DA - 24.01.2016 KW - Layerwise slurry deposition KW - 3D printing KW - Additive Manufacturing PY - 2016 AN - OPUS4-37455 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Corrosion stability of piping steels in a circulating supercritical impure CO2 environment N2 - In supercritical impure CO2 (worst case scenario) highly alloyed Steels tend to pitting corrosion; iron and carbon steel tend to General corrosion, however, with low corrosion rates (< 0.1 mm/a) T2 - Kolloquium Uni Potsdam CY - Potsdam, Germany DA - 18.3.2016 KW - CCS KW - CO2 KW - Corrosion PY - 2016 AN - OPUS4-36990 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sobetzki, Joana A1 - Le Manchet, S. A1 - Bäßler, Ralph T1 - Corrosion Resistance of the Super-Austenitic Stainless Steel UNS S31266 for Geothermal Applications N2 - Super-austenitic stainless steels cover grades with high chromium (20 to 27 %), high nickel (18 to 31 %) and high molybdenum (4 to 6 %) contents. Within this family, the 6%Mo high nitrogen grade S31266 was developed to combine the beneficial influence of chromium, tungsten, molybdenum and nitrogen on its mechanical and corrosion properties. Due to 22 % nickel, 24 % chromium and 0.4 % nitrogen additions, this alloy exhibits a very stable microstructure, being less prone to intermetallic phase precipitation than the other highly alloyed super-austenitic stainless steels. This paper deals with the corrosion resistance of S31266 in artificial geothermal water with moderate salinity and low pH. Long-term static exposures and electrochemical tests were conducted at various temperatures to evaluate the pitting, crevice and stress corrosion cracking resistance of this material. The results show that S31266 is resistant up to 220 °C. As a consequence, it can be a good candidate material for geothermal applications involving a highly corrosive environment, especially salinity and low pH. T2 - NACE International Corrosion Conference 2107 CY - New Orleans LA, USA DA - 26.03.2017 KW - Geothermal energy KW - S31266 KW - Crevice corrosion KW - Super-austenitic stainless steel PY - 2017 SP - Paper 8825, 1 EP - 11 PB - NACE CY - Houston TX, USA AN - OPUS4-39830 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Corrosion Resistance of the Super-Austenitic Stainless Steel UNS S31266 for Geothermal Applications N2 - Super-austenitic stainless steels cover grades with high chromium (20 to 27 %), high nickel (18 to 31 %) and high molybdenum (4 to 6 %) contents. Within this family, the 6%Mo high nitrogen grade S31266 was developed to combine the beneficial influence of chromium, tungsten, molybdenum and nitrogen on its mechanical and corrosion properties. Due to 22 % nickel, 24 % chromium and 0.4 % nitrogen additions, this alloy exhibits a very stable microstructure, being less prone to intermetallic phase precipitation than the other highly alloyed super-austenitic stainless steels. This paper deals with the corrosion resistance of S31266 in artificial geothermal water with moderate salinity and low pH. Long-term static exposures and electrochemical tests were conducted at various temperatures to evaluate the pitting, crevice and stress corrosion cracking resistance of this material. The results show that S31266 is resistant up to 220 °C. As a consequence, it can be a good candidate material for geothermal applications involving a highly corrosive environment, especially salinity and low pH. T2 - NACE International Corrosion Conference 2107 CY - New Orleans LA, USA DA - 26.03.2017 KW - Geothermal energy KW - Crevice corrosion KW - S31266 KW - Super-austenitic stainless steel PY - 2017 AN - OPUS4-39832 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Torge, Manfred T1 - Organic surface coatings on medieval stained glass and microbiological investigation N2 - Mediaeval stained glass has been treated with Polymethylmetacrylate coatings by Kwiatkowski in Poland during the 1950th. Such treated panels were found in the Johannis Church of Toruń (without protective glazing), in the Cathedral of Włocławek (behind a protective glazing), and on glass kept in exhibition cases in the museum of Toruń. Surface coatings have been detected and analyzed. There was no extensive contamination by fungi or bacteria if the glass was either coated or not. T2 - Glass Science in Art and Conservation 2017 CY - Lisbon, Portugal DA - 06.06.2017 KW - Microbiological investigation KW - Medieval stained glass KW - SEM analysis PY - 2017 AN - OPUS4-40573 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Torge, Manfred T1 - SEM and Micro-XRF analysis to investigate stained glass windows N2 - Several restoration projects of stained-glass windows have been performed in Poland since 2010.Chemical analysis of glass samples was performed with SEM/EDX on a FEI ESEM-XL 30, (EDX-EDAX) and with Micro-XRF (M4 Tornado, Bruker).The chemical composition of medieval glass samples and of glass samples of the 19th Century have been determined. T2 - Technart2017 CY - Bilbao, Spain DA - 02.05.2017 KW - SEM KW - Micro-XRF KW - Glass composition PY - 2017 AN - OPUS4-40435 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Karl, D. A1 - Kamutzki, F. A1 - Zocca, Andrea A1 - Görke, O. A1 - Günster, Jens A1 - Gurlo, A. T1 - Towards the colonization of Mars by in-situ resource utilization: Slip cast ceramics from Martian soil simulant N2 - Here we demonstrate that by applying exclusively Martian resources a processing route involving suspensions of mineral particles called slurries or slips can be established for manufacturing ceramics on Mars. We developed water-based slurries without the use of additives that had a 51 wt. % solid load resembling commercial porcelain slurries in respect to the particle size distribution and rheological properties. These slurries were used to slip cast discs, rings and vases that were sintered at temperatures between 1000 and 1130 °C using different sintering schedules, the latter were set-up according the results of hot-stage microscopic characterization. The microstructure, porosity and the mechanical properties were characterized by SEM, X-ray Computer tomography and Weibull analysis. Our wet processing of minerals yields ceramics with complex shapes that show similar mechanical properties to porcelain and could serve as a technology for future Mars colonization. The best quality parts with completely vitrificated matrix supporting a few idiomorphic crystals are obtained at 1130 °C with 10 h dwell time with volume and linear shrinkage as much as ~62% and ~17% and a characteristic compressive strength of 51 MPa. KW - Ceramic KW - Mars PY - 2018 DO - https://doi.org/10.1371/journal.pone.0204025 SN - 1932-6203 VL - 13 IS - 10 SP - e0204025, 1 EP - 7 PB - Public Library of Science CY - San Francisco, Kalifornien, Vereinigte Staaten AN - OPUS4-46612 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zocca, Andrea T1 - Powder-based Additive Manufacturing: beyond the comfort zone of powder deposition N2 - In powder-based Additive Manufacturing (AM) processes, an object is produced by successively depositing thin layers of a powder material and by inscribing the cross section of the object in each layer. The main methods to inscribe a layer are by binder jetting (also known as powder 3D printing) or by selective laser sintering/melting (SLS/SLM). Powder-based AM processes have found wide application for several metallic, polymeric and also ceramic materials, due to their advantages in combining flexibility, easy upscaling and (often) good material properties of their products. The deposition of homogeneous layers is key to the reproducibility of these processes and has a direct influence on the quality of the final parts. Accordingly, powder properties such as particle size distribution, shape, roughness and process related properties such as powder flowability and packing density need to be carefully evaluated. Due to these requirements, these processes have been so far precluded to find commercial use for certain applications. In the following, two outstanding cases will be presented. A first example is that powder-based AM processes are widely used for many metallic and polymeric materials, but they find no commercial application for most technical ceramics. This seemingly contradicting observation is explained by the fact that in powder based AM, a dry flowable powder needs to be used. The processing of technical ceramics in fact typically requires very fine and poorly flowable powder, which makes them not suitable for the standard processes. There have been several approaches to adapt the raw materials to the process (e.g. by granulation), but in order to maintain the superior properties of technical ceramics it seems necessary to follow the opposite approach and adapt the process to the raw materials instead. This was the motivation for developing the Layerwise Slurry Deposition (LSD), an innovative process for the deposition of powder layers with a high packing density. In the LSD process, a ceramic slurry is deposited to form thin powder layers, rather than using a dry powder. This allows achieving high packing density (55-60%) in the layers after drying. It is also important, that standard ceramic raw materials can be used. When coupled with a printing head or with a laser source, the LSD enables novel AM technologies which are similar to 3D printing or selective laser sintering, but taking advantage of having a highly dense powder bed. The LSD -3D printing, in particular, offers the potential of producing large (> 100 mm) and high quality ceramic parts, with microstructure and properties similar to traditional processing. Moreover, due to the compact powder bed, no support structures are required for fixation of the part in the printing process. Figure 1 shows the schematics of the working principle of the LSD-3D print and illustrates some examples of the resolution and features achievable. The second outstanding case here described is the application of powder-based AM in environments with reduced or zero gravity. The vision is to be able to produce repair parts, tools and other objects during a space mission, such as on the International Space Station (ISS), without the need of delivering such parts from Earth or carrying them during the mission. AM technologies are also envisioned to play an important role even for future missions to bring mankind to colonize other planets, be it on Mars or on the Moon. In this situation, reduced gravity is also experienced (the gravitational acceleration is 0.16 g on the Moon and 0.38 g on Mars). These environments cause the use of AM powder technologies to be very problematic: the powder layers need to be stabilized in order to avoid dispersion of the particles in the chamber. This is impossible for standard AM powder deposition systems, which rely on gravitation to spread the powder. Also in this case, an innovative approach has been implemented to face this technological challenge. The application of a gas flow through a powder has a very strong effect on its flowability, by generating a force on each particle, which is following the gas flow field. This principle can be applied in a simple setup such as the one shown in Figure 2. In this setup, the gas flow causes an average pressure on the powder bed in direction of the arrows, generating a stabilizing effect which acts in the same direction of the gravitational force. This effect can be used in addition to normal gravity on Earth to achieve a better stabilization of 3D printed parts in the powder bed. In this case, even a significant increase of packing density of the powder was measured, compared to the same experimental setup without gas flow. This is due to the fact that the force on each single particle follows the gas flow field, which is guiding the particles to settle between the pores of the powder bed, thus achieving an efficient packing. The same principle can be applied in absence of gravitation, where the gas flow acts to stabilize the powder layers. It has been shown that ceramic powder could be deposited in layers and laser sintered in µ-gravity conditions during a DLR (Deutsches Zentrum für Luft- und Raumfahrt) campaign of parabolic flights, as shown in Figure 2. A follow-up campaign is dedicated to the deposition of metallic (stainless steel) powder in inert atmosphere and to study the effects of laser melting in µ-gravity. In conclusion, the description of these two example cases shows how the development of novel technological processes can address some of the limitations of standard powder-based AM, in order to enable the use of new materials, such as technical ceramics, or to tackle the challenges of AM in space. T2 - WMRIF 2018 Early Career Scientist Summit CY - London, NPL, UK DA - 18.06.2018 KW - 3D-printing KW - Additive Manufacturing KW - Powder KW - SLM PY - 2018 AN - OPUS4-46338 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zocca, Andrea T1 - Layerwise Slurry Deposition for the Additive Manufacturing of Ceramics N2 - Powder bed -based technologies are amongst the most successful Additive Manufacturing (AM) techniques. "Selective laser sintering/melting" (SLS/SLM) and "binder jetting 3D printing" (3DP) especially are leading AM technologies for metals and polymers, thanks to their high productivity and scalability. In this context, the "layerwise slurry deposition" (LSD) has been developed as a layer deposition method which enables the use of SLS/SLM and 3DP technologies for advanced ceramic materials. LSD consists in the layer-by-layer deposition of a ceramic slurry by means of a doctor blade. Each layer is deposited and dried to achieve a highly packed powder layer, which can be used for SLM or for 3DP. This technique offers high flexibility in the ceramic feedstock used, especially concerning material and particle size, and is capable of producing parts with physical and mechanical properties comparable to traditionally shaped parts. In this presentation, the LSD technique will be introduced and several examples of application to porcelain, SiC and alumina products will be reported. T2 - CIMTEC - International Ceramics Congress CY - Perugia, Italy DA - 04.06.2018 KW - Ceramic KW - Additive Manufacturing PY - 2018 AN - OPUS4-46337 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Saadeh, Qais T1 - In-Situ SAXS Techniques N2 - Our project's aim is to enhance the capabilities of additive manufacturing techniques, where enabling a Two-Photon-Polymerization (TPP) 3D printer of producing arrays of precisely aligned nanoparticles is of an enormous value. As heterogeneous functional nanostructures with arrays of oriented nanoparticles are very promising in many fields; electrochemistry, energy storage, nanoelectronics among other vital fields. The feasibility and the convenience of orienting nanoparticles using magnetic, electric fields and ultrasonic vibrations will be systematically investigated, using Small Angle X-ray Scattering (SAXS), since SAXS can provide detailed information about the orientation characteristics of nano-Ensembles. Corresponding to our prerequisites, a set ad hoc functional sample holders, sample stages and other In-Situ SAXS solutions were developed, and incorporated to be compatible with a state-of-the-arts SAXS machine, called Multi-scale Analyzer for Ultrafine Structures (MAUS). The MAUS has been customized and engineered to serve as a miniaturized synchrotron, and that is exactly what we need. Experiments attempting to orient superparamagnetic nanoparticles will be discussed, where the outcomes will not only help in understanding the mechanics of field-particle interactions, it will also help in further developing the adequate needed set of corrections to the SAXS data, that is especially regards oriented samples. T2 - XVII International Small Angle Scattering Conference – SAS 2018 CY - Traverse City, Michigan, USA DA - 07.10.2018 KW - In-Situ Techniques KW - SAXS KW - Magnetic nano-particles PY - 2018 AN - OPUS4-46443 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wurzler, Nina T1 - Effect of conditioning layers on the attachment and biofilm formation of electroactive bacteria on stainless steel N2 - The characteristics of different molecules chosen as representatives for specific functionalities in conditioning layers play an important role on attachment behavior and later biofilm formation of bacteria. The chemical composition is a major component influencing the attachment but there is a conglomerate of influences. T2 - Eurocorr2018 CY - Krakow, Poland DA - 09.09.2018 KW - Conditioning layer KW - Stainless steel KW - Bacterial attachment PY - 2018 AN - OPUS4-46487 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Material qualification in saline, copper containing geothermal water N2 - By exposure and electrochemical tests in the laboratory the Cu-effect on corrosion behavior of carbon steel, high-alloyed steels and Ti-alloy can be assessed. Critical materials specific properties were determined by static exposure and electrochemical tests in an artificial geothermal water with high salinity and low pH, containing Cu. Conclusions were drawn using characteristic potential values. It could be shown that significant Cu-deposition and -precipitation only occurred in combination with carbon steel. High-alloyed materials (S31603, S31653, S31700, S31703, S31803 and N08904) prevent the disturbing Cu-agglomeration. Therefore, they are suitable to be chosen for future design of the piping system, either in massive or in cladded form, if formation of crevices with non-metallic materials can be excluded. From the interactions and pitting corrosion point of view, R50400 seems to be most favorable. T2 - NACE International Corrosion Conference 2019 CY - Nashville, TN, USA DA - 24.03.2019 KW - copper KW - corrosion KW - geothermal energy KW - steel PY - 2019 AN - OPUS4-47912 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Pinguin di Jerman: Apa hubungannya dengan korosi? T1 - Penguins in Germany: What does it has to do with corrosion? N2 - A failure case in an animal enclosure at Hannover Zoo is presented. Reasons for corrosive failure and solutions are discussed. T2 - Lecture at Institut Teknologi Sepuluh Nopember (ITS) CY - Surabaya, Indonesia DA - 12.11.2018 KW - Corrosion KW - Marine PY - 2018 AN - OPUS4-46741 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koerdt, Andrea T1 - Microbial corrosion of iron coupled to methanogenesis by strains from different environments N2 - Microbially influenced corrosion (MIC) of iron is usually attributed to sulfate-reducing microorganisms (SRM) which act upon the metal by the reactiveness of hydrogen sulfide, and by withdrawal of the available electrons in electrical contact with the metal. Methanogenic archaea are supposed to cause MIC. Because they do not produce hydrogen sulfide, withdrawal of electrons may be their main corrosive mechanism; however, mechanistic details and kinetics of the overall process are poorly understood. Precipitation of siderite (4Fe + 5HCO3 + 5H+  4FeCO3 + CH4 + 3H2O) can lead to an insulating layer on the metal surface and lower the corrosion rate. Still, the extent of FeCO3 precipitation may be significantly influenced by environmental conditions such as pH and advective processes. T2 - ISME CY - Leipzig, Germany DA - 12.08.2018 KW - Methanogens KW - MIC KW - Corrosion KW - Environmental Simulation PY - 2018 AN - OPUS4-46397 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Le, Quynh Hoa A1 - Bäßler, Ralph A1 - Knauer, S A1 - Jaeger, P A1 - Kratzig, Andreas A1 - Bettge, Dirk A1 - Kranzmann, Axel T1 - Droplet corrosion of CO2 transport pipeline steels in simulated oxyfuel flue gas N2 - The research focus of this study was set on the corrosion process of condensate as droplets on the surface of carbon steels (X52, X70) martensitic steel UNS S41500, and super austenite UNS N08031 in CO2 atmosphere with impurities at 278 K (to simulate the offshore transportation condition in a buried pipeline). The possibility of dew/droplet formation on the steel surface and wetting behavior of corresponding materials were evaluated by contact angle measurement in dense CO2 at 278 K. To observe the effect of impurities (SO2 and O2) on droplet corrosion process, exposure tests were carried out in the mixed atmosphere with a drop, 1 ‑ 10 µL in volume, of CO2 saturated ultra-pure water on steel surface. Comparable exposure tests were carried out with the same gas mixture and the same volume of water, as vapor, to observe the droplet formation and the corrosion process that follows. Effects of surface roughness on the droplet formation and its corrosion process were further studied and showed no significant role upon long time exposure. The results from droplet experiments were compared to those from the bulk electrolyte for the further recommendation on the quality control of gas stream along with the use of carbon steels as transport pipelines in CCS - Carbon Capture and Storage system. KW - CCUS, supercritical/dense phase CO2, carbon steels, martensitic steel, superaustenite steel, droplet corrosion PY - 2018 UR - http://corrosionjournal.com/doi/abs/10.5006/2927 DO - https://doi.org/10.5006/2927 SN - 0010-9312 SN - 1938-159X VL - 74 IS - 12 SP - 1406 EP - 1420 PB - NACE International CY - Houston, Texas, USA AN - OPUS4-46903 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Le, Quynh Hoa A1 - Knauer, S T1 - Impact of acid condensation on wetting and corrosion behavior of CO2 transport-pipeline steel N2 - Es ist allgemein akzeptiert, das Korrosion in CO2-Transport-Pipelines vernach¬lässigbar ist, solange der Wassergehalt des CO2-Stroms deutlich unter der maximal löslichen Menge liegt. Bisher gibt es keinen allgemeinen Konsens darüber, welcher maximale Wassergehalt in zu transportierendem CO2 zugelassen werden sollte. Bei einem Druck von 100 bar und im Temperaturbereich von 277 K bis 298 K beträgt die Löslichkeit von Wasser in CO2 ca. 1.900 bis 3.200 ppmv, aber die Korrosionsrate von Stählen steigt schon ab einem Wassergehalt von 500 ppmv deutlich an. Bei Anwesenheit von Begleitstoffen wie SO2, NO2 und O2, können sich HNO3, H2SO3 und H2SO4 bilden. Menge und Zusammensetzung von kondensierter Säure sind von der Gaszusammensetzung abhängig, und der Korrosionsmechanismus und die Korrosionsform sind vom Kondensationsverhalten abhängig. T2 - CLUSTER Symposium: CO2 and H2 Technologies for the Energy Transition CY - BAM, Berlin, Germany DA - 28.11.2018 KW - CCUS KW - Supercritical/dense phase CO2 KW - Carbon steels KW - Martensitic steel KW - Superaustenite steel KW - Droplet corrosion PY - 2018 AN - OPUS4-46907 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Rezension: Wärmebehandlung von Eisenwerkstoffen I - Grundlagen und Anwendungen N2 - Das 1991 erstmalig erschienene und im Rahmen der „Kontakt & Studium“-Serie der Technischen Akademie Esslingen bewährte Fachbuch wurde durchgesehen und als Band 349 neu aufgelegt. Dabei wurden die Kapitel „Beanstandungen an wärmebehandelten Bauteilen – Fallbeispiele“, „Prüfen des wärmebehandelten Zustands“ und „Wärmebehandlungsangaben in Zeichnungen und Fertigungsunterlagen“ aktualisiert. Wie schon die vorherigen Ausgaben, ist dieses Buch für den Praktiker gedacht, der als Werkstoffprüfer, Konstrukteur oder Ingenieur in der Wärmebehandlung tätig ist. Es wird auch seinem Anspruch gerecht, Studierenden der Ingenieurwissenschaften eine rasche Orientierung in dieser Thematik zu ermöglichen. Außerdem ist als Lehrgangsunterlage der Technischen Akademie Esslingen etabliert. KW - Wärmebehandlung KW - Nitrieren PY - 2018 DO - https://doi.org/10.1002/maco.201870065 SN - 0947-5117 VL - 69 IS - 6 SP - 3 EP - 3 PB - Wiley CY - Weinheim AN - OPUS4-46745 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koerdt, Andrea T1 - Investigation of methanogen-induced microbiologically influenced corrosion under dynamic environments N2 - Microbially influenced corrosion (MIC) of iron is usually attributed to sulfate-reducing microorganisms (SRM) which act upon the metal by the reactiveness of hydrogen sulfide, and by withdrawal of the available electrons in electrical contact with the metal. Methanogenic archaea can also cause MIC by directly withdrawing electrons from the iron surface for methanogenesis. However, the mechanistic details and kinetics of the overall process are poorly understood. Precipitation of siderite, a by-product of methanogenesis, (4Fe + 5HCO3 + 5H+  4FeCO3 + CH4 + 3H2O) can lead to an insulating layer on the metal surface and lower the corrosion rate. Still, the extent of FeCO3 precipitation may be significantly influenced by environmental conditions such as pH and advective processes. T2 - IGD-TP Exchange Forum 8 CY - Berlin, Germany DA - 04.12.2048 KW - Archaea KW - Biocorrosion KW - MIC KW - Environmental Simulation PY - 2018 AN - OPUS4-47136 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Nofz, Marianne T1 - Book review: High temperature coatings N2 - All in all, practicing professionals as well as researchers can read this book with pleasure and great benefit. It presents a comprehensive collection of data and practical examples manifested in about 100 graphs, 80 schemes of processes and devices, a manifold of images showing the microstructure of alloys or details of components and several phase diagrams. Tables containing data on commercially available coatings, alloys, compositions of corrosive salts, function of constituents of coatings add further important pieces of information. Thus, this book is a valuable source of information for anyone engaged in work with or research on high temperature coatings. KW - Coating KW - High temperature PY - 2018 DO - https://doi.org/10.1002/maco.201870104 SN - 0947-5117 VL - 69 IS - 10 SP - 1490 EP - 1490 PB - Wiley‐VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-46749 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Book review: Additive manufacturing of metals – From fundamental technology to rocket nozzles, medical implants, and custom jewelry N2 - This book fulfills its intention to provide a comprehensive overview on 3D-printing of metals. The interested reader can get a lot of information about the topics one should deal with when working with additively manufactured metallic parts. It gives a general roadmap where to start, what to learn and how it fits together. KW - Additive manufacturing KW - Alloys KW - Cladding KW - 3D-Metal-Printing PY - 2018 DO - https://doi.org/10.1002/maco.201870124 SN - 0947-5117 VL - 69 IS - 12 SP - 1881 PB - WILEY-VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-46902 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Weltschev, Margit T1 - Book review: Physical test methods for elastomers N2 - The book is primarely intended as a reference for those directly concerned with testing elastomers or for those indirectly involved in testing such as design engineers. KW - Elastomer PY - 2018 UR - https://doi.org/10.1002/maco.201870074 DO - https://doi.org/10.1002/maco.201870074 SN - 0947-5117 VL - 69 IS - 7 SP - 953 EP - 953 PB - WILEY-VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-46746 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Rezension: Wärmebehandlung von Eisenwerkstoffen II − Nitrieren und Nitrocarburieren N2 - Das 1986 erstmalig erschienene und bewährte Fachbuch wurde, nachdem die 2014 herausgegebene 6. Auflage vergriffen war, auf den neuesten Stand gebracht und im Rahmen der,,Kontakt & Studium“‐Serie der Technischen Akademie Esslingen als Band 686 neu aufgelegt, um die ungebrochene Nachfrage zu befriedigen. Dabei wurden die nach der vorherigen Ausgabe geänderten Normen sowie einige Abbildungen und die Liste der Dissertationen aktualisiert. Wie schon in den vorherigen Ausgaben bietet dieses Buch Studierenden der technischen Fach‐ und Hochschulen eine gute Unterstützung und ist insbesondere für die in der Industrie tätigen Techniker, Konstrukteure und Ingenieure zu empfehlen. Die aktualisierte Bibliographie der zum Thema einschlägigen Dissertationsschriften am Ende des Werkes bietet auch einen hohen Nutzen für den wissenschaftlichen Gebrauch. KW - Korrosion KW - Legierung KW - Nitrieren PY - 2019 DO - https://doi.org/10.1002 maco.201970015 SN - 0947-5117 VL - 70 IS - 01 SP - 3 EP - 4 PB - WILEY-VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-47150 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Beck, Joana T1 - Book review: Handbook of material weathering (6th edition) N2 - With its almost 1000 pages and 1.7 kg this handbook feels like holding the holy bible for users of weathering techniques as well as for technicians, engineers and scientist planning to test polymeric products behavior in natural or artificial environments. KW - Corrosion KW - Testing PY - 2019 DO - https://doi.org/10.1002/maco.201970014 SN - 0947-5117 VL - 70 IS - 1 SP - 170 EP - 171 PB - Wiley-VCH CY - Weinheim AN - OPUS4-47149 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Seneschal-Merz, Karine A1 - Bücker, Michael A1 - Feldmann, Ines T1 - Low melting glasses for transparent and environmentally-resistant enamels N2 - Today glass is broadly used in modern architecture. For indoor applications it is possible to produce decorated glass by using enamel colours and glass painting techniques without any problems. However, this is more limited for applications out of doors. Humidity and environmental pollution attack the surface of the coating and can damage it. There are only a few colours on the market which are resistant towards acids and bases until now. Additionally, most of those colours are opaque. To extend the colour palette, chemically resistant low melting coloured glasses are being developed which are transparent and intensively toned even in thin coating thicknesses. To achieve such an ambitious aim, many parameters have to combine and act in a complex manner. New compositions of lead borosilicate, zinc borosilicate and lead-zinc borosilicate glasses were produced and milled as powder. The thermal properties as well as the environmental stability were analysed. The influence of PbO and ZnO on the thermal properties and the environmental stability were investigated. Evaluation of the fusing results shows that the production and mixture of transparent vitreous enamels for the exterior side of glasses is possible. The tests made it clear that the original materials for making the vitreous enamels must be excellently ground and prepared to achieve a satisfactory result. The method to produce durable vitreous enamels for exterior application also seems to allow the production of glass colours. KW - Low melting glasses KW - Enamels KW - Heavy metal free KW - Corrosion KW - Chemical durability KW - Aging tests KW - Architecture KW - Colored glasses PY - 2019 DO - https://doi.org/10.13036/17533546.60.4.002 SN - 1753-3546 SN - 1753-3554 VL - 60 IS - 4 SP - 97 EP - 104 PB - Society of Glass Technology CY - Sheffield, UK AN - OPUS4-48835 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph A1 - Stoljarova, A. A1 - Regenspurg, S. T1 - Material qualification in Saline, copper containing geothermal water N2 - By exposure and electrochemical tests in the laboratory the Cu-effect on corrosion behavior of carbon steel, high-alloyed steels and Ti-alloy can be assessed. Critical materials specific properties were determined by static exposure and electrochemical tests in an artificial geothermal water with high salinity and low pH, containing Cu. Conclusions were drawn using characteristic potential values. It could be shown that significant Cu-deposition and -precipitation only occurred in combination with carbon steel. High-alloyed materials (S31603, S31653, S31700, S31703, S31803 and N08904) prevent the disturbing Cu-agglomeration. Therefore, they are suitable to be chosen for future design of the piping system, either in massive or in cladded form, if formation of crevices with non-metallic materials can be excluded. From the interactions and pitting corrosion point of view, R50400 seems to be most favorable. T2 - NACE International Corrosion Conference 2019 CY - Nashville, TN, USA DA - 24.03.2019 KW - Copper KW - Corrosion KW - Steel KW - Geothermal energy PY - 2019 SP - 1 EP - 11 PB - NACE International CY - Houston AN - OPUS4-47911 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zocca, Andrea T1 - Additive Manufacturing of Ceramic Materials N2 - Powder bed -based technologies are amongst the most successful Additive Manufacturing (AM) techniques. "Selective laser sintering/melting" (SLS/SLM) and "binder jetting 3D printing" (3DP) especially are leading AM technologies for metals and polymers, thanks to their high productivity and scalability. In this context, the "layerwise slurry deposition" (LSD) has been developed as a layer deposition method which enables the use of SLS/SLM and 3DP technologies for advanced ceramic materials. LSD consists in the layer-by-layer deposition of a ceramic slurry by means of a doctor blade. Each layer is deposited and dried to achieve a highly packed powder layer, which can be used for SLM or for 3DP. This technique offers high flexibility in the ceramic feedstock used, especially concerning material and particle size, and is capable of producing parts with physical and mechanical properties comparable to traditionally shaped parts. In this presentation, the LSD technique will be introduced and several examples of application to porcelain, SiC and alumina products will be reported. T2 - First Sino-German Workshop on 3D Printing in Space CY - Beijin, China DA - 20.02.2019 KW - Additive Manufacturing KW - Ceramic KW - Layerwise PY - 2019 AN - OPUS4-47868 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zocca, Andrea T1 - Layerwise Slurry Deposition for the Additive Manufacturing of Ceramics N2 - In powder bed Additive Manufacturing (AM) technologies, a part is produced by depositing and piling up thin powder layers. In each layer, the cross section of the object to build is defined by locally consolidating the powder, by sintering/melting the material (powder bed fusion technologies) or by ink jetting a binder (binder jetting technologies). These are already leading AM technologies for metals and polymers, thanks to their high productivity and scalability. The application of these techniques to most ceramics has been challenging so far, because of the challenges related to the deposition of homogeneous powder layers when using fine powders. In this context, the "layerwise slurry deposition" (LSD) has been developed as a layer deposition method which enables the use of SLS/SLM and 3DP technologies for advanced ceramic materials. LSD consists in the layer-by-layer deposition of a ceramic slurry by means of a doctor blade. Each layer is deposited and dried to achieve a highly packed powder layer. The LSD offers high flexibility in the ceramic feedstock used, especially concerning material and particle size, and enables the production of parts with physical and mechanical properties comparable to pressed or slip-casted parts. In this presentation, the LSD technique will be introduced and several examples of application to porcelain, SiC and alumina products will be reported. T2 - ICACC 2019 - 43rd International Conference and Exposition on Advanced Ceramics and Composites CY - Daytona Beach, FL, USA DA - 27.01.2019 KW - Additive Manufacturing KW - Ceramic KW - Layerwise KW - Slurry PY - 2019 AN - OPUS4-47865 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Rezension: Projektarbeit bei kleinen und mittleren Vorhaben − Strukturiertes Vorgehen und überlegtes Handeln als Schlüssel zum Erfolg N2 - Der 2005 erstmalig erschienene und bewährte "Projektmanagement‐Kompass" wurde durch den auf diesem Gebiet erfahrenen Autor auf den neuesten Stand gebracht und zum 4. Mal neu aufgelegt. Den Lesern soll hiermit geholfen werden,"ihre Projekte strukturiert zu bearbeiten, überlegt zu handeln und ihr Vorhaben zielorientiert durch den Parcours der Überraschungen zu bewegen". In 5 Hauptkapiteln führt das Buch nach einer Übersicht einem Kompass gleich vom Start über die Planung und Umsetzung zum Ende von Projekten. Durch seine klare Struktur, die sich im vorgestellten PM‐Kompass wiederfinden lässt, wird dieses Buch seinem Anspruch, beim Projektmanagement den richtigen Weg zu weisen, gerecht. KW - Projektmanagement KW - Vorhaben PY - 2019 DO - https://doi.org/10.1002/maco.201970025 SN - 0947-5117 SN - 1521-4176 VL - 70 IS - 2 SP - 3 EP - 4 PB - WILEY-VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-47367 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Book review: Conjugated polymers - Perspective, theory, and new materials N2 - In this also completely rewritten and reorganized second part of the two‐volume set 45 international experts comprise the current knowledge of conjugated polymers. In addition to part one on properties, processing characterization and morphology, 16 chapters cover perspectives, theory and new materials. Finally, it can be concluded that this 4th edition of this handbook fulfills, like the first part, its intention, to be the definitive resource on the topic of conducting polymers. This is assured by the updated and added contributions of all authors, which consider the significant developments both in fundamental understanding, progress and applications since publication of the previous edition. So, it can be recommended to everyone, who wants to get a comprehensive overview on conjugated polymers, not just to researchers, advanced students, and industry professionals working in materials science and engineering. KW - Polymer KW - Testing PY - 2019 DO - https://doi.org/10.1002/maco.201970094 SN - 1521-4176 SN - 0947-5117 VL - 70 IS - 9 SP - 1727 PB - WILEY‐VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-48886 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Book review: Advanced ceramic and metallic coating and thin film materials for energy and environmental applications N2 - This book provides a state‐of‐the‐art overview on the processing, characterization, and modelling of metallic and ceramic materials used for energy and environmental applications. 17 scientists show a collection of current knowledge in 8 chapters. This book fulfills its intention to provide a reference book containing a collection of publications on thin films and coatings made of ceramic and metals used for energy and environmental applications. It covers a broad range of this topic and provides a comprehensive insight. Graduate and undergraduate students of materials science and mechanical engineering can find an overview on this topic to step in this interesting field of engineering. KW - Ceramic KW - Coating KW - Thin film KW - Energy PY - 2019 DO - https://doi.org/10.1002/maco.201970034 SN - 0947-5117 SN - 1521-4176 VL - 70 IS - 03 SP - 567 EP - 568 PB - WILEY-VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-47517 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Brandić Lipińska, M. A1 - Davenport, R. A1 - Imhof, A. B. A1 - Waclavicek, R. A1 - Fateri, M. A1 - Meyer, Lena A1 - Gines-Palomares, J. C. A1 - Zocca, Andrea A1 - Makaya, A. A1 - Günster, Jens T1 - PAVER - Contextualizing laser sintering within a lunar technology roadmap N2 - The Global Exploration Strategy of the International Space Exploration Coordination Group (ISECG) describes a timeframe of 2020 and beyond with the ultimate aim to establish a human presence on Mars towards the 2040ies. The next steps lie on the Moon with a focus on the coming 10 years. Early lunar surface missions will establish a capability in support of lunar science and prepare and test mission operations for subsequent human exploration of Mars and long-duration human activities on the Moon. Given the extreme costs involved in the shipping of material from Earth, a prerequisite for future human exploration is the manufacturing of elements directly on the Moon’s surface. Unlike the equipment, which at the beginning will have to be brought from Earth, raw materials and energy could be available following the concept of In-Situ Resource Utilization. The ESA OSIP PAVING THE ROAD (PAVER) study investigates the use of a laser to sinter regolith into paving elements for use as roadways and launch pads thus mitigating dust issues for transport and exploration vehicles. The ESA-funded study examines the potential of using a laser (12 kW CO2 laser with spot beam up to 100 mm) for layer sintering of lunar and martian regolith powders to manufacture larger 3D elements and provide know-how for the automatic manufacture of paving elements in the lunar environment. The project contributes to the first step toward the establishment of a lunar base and will lead to the construction of equipment capable of paving areas and manufacturing 3D structures. PAVER project sets the starting point for an examination of the larger context of lunar exploration. Mission scenarios will look at different phases of lunar exploration: Robotic Lunar Exploration, Survivability, Sustainability, and Operational Phase. A proposed Technology Roadmap investigates the mission scenario and analyses how, and to which extent, laser melting/sintering will play a role in the various phases of exploration. The paper contextualizes laser sintering within selected mission scenarios and discusses the different kinds of infrastructure that can be produced at each phase of the mission. The outcome of the study includes the detailing of the TRL steps in the project and an outline of a timeline for the different elements. Covered aspects include terrain modelling such as operation pads, roadways, or towers, non-pressurized building structures to protect machinery, and habitat envelopes, to protect and shield humans against dust, micrometeoroids, and radiation. T2 - 73rd International Astronautical Congress (IAC) CY - Paris, France DA - 18.09.2022 KW - Additive manufacturing KW - Solar sintering KW - ISRU KW - Infrastructure KW - Lunar habitat KW - Paving PY - 2022 SP - 1 EP - 9 AN - OPUS4-56519 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Aristia, Gabriela A1 - Nofz, Marianne A1 - Bäßler, Ralph A1 - Sojref, Regine A1 - Le, Quynh Hoa T1 - Preliminary Study on Al2O3 Sol-Gel Coating for Corrosion Protection of Martensitic Stainless Steel in Artificial Geothermal Water N2 - Al2O3 coatings are often used as protective layers on steels against electrochemical and high-temperature corrosion because they are chemically inert and stable at elevated temperatures. This study presents preliminary work on the possibilities of using Al2O3 sol-gel coatings for corrosion protection of martensitic stainless steels in geothermal environments. Al2O3 sol-gel coatings were applied on UNS S42000, which is known to be susceptible to uniform and localized corrosion. The coated steel specimens were then tested in two types of artificial geothermal water, which simulate the geothermal fluids found in Sibayak (SBY), Indonesia, and North German Basin (NGB), Germany, respectively. SBY has pH 4 and 1.5 g/L of chloride ions, whereas NGB has a pH of 6 and 166 g/L of chloride ions. All experiments were carried out in autoclaves at 150 °C and 1 MPa under the deaerated condition. Evaluations were performed by investigating the surface profiles of both uncoated and coated steels before and after the corrosion test using a Laser Scanning Microscope (LSM) and Scanning Electron Microscope (SEM). Finally, Electrochemical Impedance Spectroscopy (EIS) was performed to compare the corrosion resistance of Al2O3 coated steels in SBY and NGB solutions. It was observed from the corrosion test that Al2O3 coatings are more suitable for use in the geothermal water with a higher pH. T2 - AMPP Annual International Corrosion Conference 2021 CY - Online Meeting DA - 19.04.2021 KW - Protective coating KW - Sol-gel coating KW - Geothermal KW - Martensitic steel KW - Corrosion PY - 2021 SP - 16777-01 EP - 16777-12 CY - Houston AN - OPUS4-52501 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gluth, Gregor T1 - Additive manufacturing of geopolymers by selective laser curing N2 - Additive manufacturing (3D printing) of ceramics and other materials offers significant advantages compared to conventional production processes for several applications. While ceramics have been extensively investigated in this regard, additive manufacturing of geopolymers have received much less attention to date. In the present contribution we study a ‘standard’ metakaolin-based geopolymer, a fly ash-based geopolymer and a silica-based one-part geopolymer regarding their suitability for additive manufacturing via selective laser curing. Model geometries such as bars and cuboids could be produced by this route. After selective laser curing the specimens were additionally cured at 80 °C for 24 h. The specimens were studied by means of scanning electron microscopy (SEM) and powder X-ray diffraction (XRD). SEM showed that the precursors in all geopolymers had reacted partially and geopolymeric gel had formed. XRD confirmed these results and additionally revealed that the crystalline byproducts (zeolites) in the one-part geopolymer differed from the byproducts observed in conventionally produced samples. This indicates that also the geopolymerization reactions differ between the two synthesis routes. The mechanical strength after selective laser curing and 80 °C-curing appeared to be highest for the metakaolin-based geopolymer. However, SEM also showed that a significant volume of macropores remained in most regions of all specimens, while some regions in the metakaolin-based geopolymer appeared to be significantly denser. These preliminary results demonstrate that selective laser curing offers potential for the production of geopolymers, but more research has to be undertaken to optimize the process. T2 - 92. DKG Jahrestagung CY - Berlin, Germany DA - 19.03.2017 KW - Geopolymers KW - Inorganic polymers KW - Additive manufacturing KW - 3D printing KW - Selective laser curing PY - 2017 AN - OPUS4-39514 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baesso, Ilaria A1 - Altenburg, Simon A1 - Günster, Jens T1 - Co-axial online monitoring of Laser Beam Melting (LBM) N2 - Within the perspective of increasing reliability of AM processes, real-time monitoring allows part inspection while it is built and simultaneous defect detection. Further developments of real-time monitoring can also bring to self-regulating process controls. Key points to reach such a goal are the extensive research and knowledge of correlations between sensor signals and their causes in the process. T2 - BAM workshop on Additive Manufacturing CY - BAM, Berlin, Germany DA - 13.05.2019 KW - Laser Beam Melting KW - Process Monitoring KW - Co-axial monitoring KW - 3D imaging PY - 2019 AN - OPUS4-48517 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Müller-Elmau, Johanna A1 - Meyer, Frank A1 - Goebbert, Christian A1 - Günster, Jens T1 - Manufacturing Ceramics with Light N2 - Additive manufacturing of extremely complex and filigree geometries from ceramic materials is a fascinating topic as ceramic materials are especially suitable for extremely small structures thanks to their physicochemical properties: they are chemically stable and do not corrode, while exhibiting unique mechanical properties especially in the micrometre range (Fig. 1). In addition, the ceramic structures made of yttria-stabilized zirconia (YSZ) shown in the figure are transparent, which makes them interesting candidates for the development of miniaturized optical components. The refractive index of YSZ measures 2,2 and is therefore considerably higher than that of polymer-based materials or glasses. The possibility of building this type of structure is enabled with the use of ceramic slurries with sufficiently high Transparency for the volumetric process of two-photon polymerization, which uses a femtosecond-short-pulse laser to structure photo-crosslinkable resins in the volume of one droplet. Slurries with even further optimized transparency allow even the application of xolography, a volumetric process that builds components with relatively low resolution, but in relatively large volumes and higher productivity. In the scope of the research presented here, for the first time, this process is applied to sintered ceramic materials. To be able to use minute ceramic structures as real components, an approach for the hybridization of processes ispresented in which components in the centimetre range, with relatively low resolution, are combined with very high-resolution nanostructures. KW - Additive manufacturing KW - Zirconia KW - Two-photon-polymerization KW - Nanopowder PY - 2025 SN - 0173-9913 VL - 4 SP - 34 EP - 41 PB - Göller Verlag GmbH CY - Baden-Baden AN - OPUS4-65070 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Witt, Julia T1 - In situ AFM studies of deformation and corrosion processes on AA2024-T3 aluminium alloy N2 - The performance of functional coatings and adhesively joined hybrid components relies strongly on the stability of the polymer-metal interface. With the increasing utilization of multi-material structures in the automotive and aerospace industry, it is of great scientific and technical interest to understand the processes leading to interface degradation and to develop novel strategies to increase corrosion and delamination resistance. The aim of this project is to develop thin epoxy-based films on aluminium alloy AA2024-T3 as a model system and to investigate their interfacial stability under corrosive and coupled corrosive-mechanical load. Electrochemical and spectroscopic methods were used for the characterisation of the film properties and in situ corrosion experiments were performed by means of AFM. The deformation properties of the aluminium alloy and the model coatings were investigated by means of scanning Kelvin probe force microscopy (SKPFM) utilizing the integrated tensile stage. The presentation will give a brief overview of the capabilities of the new AFM setup to foster future collaborations and summarize our work on the interface stability of model coatings. T2 - Abteilungskolloquium FB6 CY - Berlin, Germany DA - 27.11.2018 KW - Corrosion KW - In situ Atomic Force Microscopy (AFM) KW - Aluminium alloy KW - Scanning Kelvin Probe Force Microscopy (SKPFM) PY - 2018 AN - OPUS4-48027 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Compatibility of polymers exposed to heating oil blends with 10 % and 20 % biodiesel (FAME) N2 - Biodiesel (FAME) from rapeseed is an environmentally friendly alternative to common fossil fuels. It is also suitable to serve as blending component to fuels like heating oil. If the fuel composition is changed, materials compatibility must be guaranteed. Adding polar biodiesel to nonpolar heating oil, changes the blend’s solvency and might cause swelling, extraction and solvation of polymers. The objective of this research was to investigate the compatibility of polymeric materials, which are commonly used for components in middle distillate facilities, along with blends of heating oil and 20 % biodiesel (B20). For this propose, ACM, HNBR, FKM, PE, PA 6, POM, PUR and PVC were exposed to heating oil and B20 for 42 and 84 days at 40 °C. In addition, the polymers HNBR, FKM, PA, POM and PVC were also exposed at 70 °C. Furthermore, the resistance of polymers in eight-year aged B10 at 40 °C was evaluated. Ageing of biodiesel increases acidity which might propagate polymer corrosion. The materials were evaluated as resistant, if the loss in tensile properties (tensile strength and elongation at break) and Shore hardness remained under 15 % compared to the initial unexposed material values. For investigations under compressed conditions, the compression set was determined for specimens of ACM, FKM and HNBR after exposure in heating oil B0 and B20 for 3,7,14, 28, 56 and 90 days at 40 °C according to ISO 815-1. It was found that the resistance in B20 at 40 °C was given for all tested polymers except PUR. In the 8 years aged B10, PUR and POM were not compatible and ACM just conditionally compatible. At 70 °C, FKM and PVC were resistant in B20, whereas HNBR and PA 6 were not compatible. Swelling occurred for the elastomers ACM, HNBR and PUR. T2 - AMPP Annual International Corrosion Conference CY - Online Meeting DA - 19.04.2021 KW - Biodiesel KW - FAME KW - RME KW - Polymer in fuels KW - Corrosion PY - 2021 AN - OPUS4-52498 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Korrosion von Rohrleitungswerkstoffen durch Kondensationseffekte infolge von SO2- und NO2-Begleitstoffen in CO2 N2 - Derzeit wird der Einsatz metallener Werkstoffe in CCU-/CCS-Anlagen hinsichtlich deren Korrosionsbeständigkeit und eine eventuell daraus resultierende Herausforderung diskutiert. Während des CO₂-Transportes vom Abscheide- zum Injektionsort kann es aufgrund der den CO₂-Strom begleitenden Beimengungen, wie Wasser, O₂, SOₓ , NOₓ , Temperaturschwankungen durchaus zu Kondensationseffekten und daraus resultierenden Schäden kommen. Es konnte gezeigt werden, dass die sich möglicherweise innerhalb einer CO₂-Rohrleitung bildenden Kondensate infolge von Begleitstoffen wie SO2 und NO2 eine viel korrosivere Wirkung auf Rohrleitungswerkstoffe entfalten, als in reinem CO₂. T2 - 48. Kraftwerkstechnisches Kolloquium CY - Dresden, Germany DA - 18.10.2016 KW - CO2-Korrosion KW - Edelstahl KW - Chromstahl KW - CCUS KW - Kondensation PY - 2016 AN - OPUS4-37753 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - On the corrosion mechanism of CO2 transport pipeline steels caused by impurities: Roles of each impure components and benchmarks N2 - Carbon Capture, Utilization and Storage (CCUS) has been proposed as a promising technology for the mitigation of CO2 emissions into the atmosphere from fossil-fuel- operated power generation plants. As the reliability and cost effectiveness of the Pipeline transport network is crucial to the Overall operability and resilience of the CCUS system, it is vital to realize the possible corrosion risks of the employed Pipeline steels corresponding to the impurity Level of the gas source. Recent studies have shown that even the high alloyed materials might be susceptible to General and/or localized corrosion by the condensates forming from the impurities such as SOx, NOx, CO, O2 and water. Up to now, however, there is no regulation procedure which defines the maximum acceptable level of impurities and the combination of them for each employed pipeline steels. Herein, systematic experiment series were conducted by mixing pure CO2 gas with varying concentration of each impurity and with the varying combination of them. Each time, the mixture was then fed (1 L/min) into the reactor containing 12 specimens for 120-600 h at 5°C (to simulate the sub-level Pipeline transport). The resulted condensate was collected and analyzed by ionic chromatography and atomic Absorption spectroscopy to determine the chemical composition. In this study, the “worstcase scenario” gas mixture, containing 2.5 % H2O, 1.8 % O2, 1000 ppm NO2, and 220 ppm SO2 as impurities, resulted in the condensate containing H2SO4 0.114 M and HNO3 0.0184 M (pH 2.13). This “original” condensate was then reproduced to carry out exposure tests and electrochemical characterization including corrosion potentials and impedance spectroscopy in CO2 saturated condition for 7-14 days at the same temperature. The corrosion rate was also measured by mass loss method. We can conclude that, at the initial stage, HNO3 plays the dominant role in Fe dissolution process, while H2SO4 is responsible for the pit initiation followed by pitting corrosion. Future studies will be focused on the combination effect from the impurities and the exposure test under the regularly changing condensate to mimic the real CO2 pipeline system. T2 - Eurocorr 2016 CY - Montpellier, France DA - 11.09.2016 KW - Pipeline transport KW - Condensation KW - Corrosion KW - Carbon capture utilization KW - CO2 PY - 2016 AN - OPUS4-37752 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Günster, Jens T1 - Verfahrensübersicht von keramischem 3D-Druck N2 - Leistungsstarke Verfahren zur additiven Fertigung wie der 3D Druck und das Selektive Lasersintern basieren auf dem Schichtauftrag eines fließfähigen Pulvers. Bei keramischen Pulvern ist eine gute Fließfähigkeit ab einer Partikelgröße von ca. 40 µm gegeben. Bei Pulvern mit zu feinen Partikeln sind die adhäsiven Kräfte zwischen den Partikeln vergleichbar groß wie die Kräfte, die durch die Gravitation auf die Partikel wirken, was einem gleichmäßigen Fließen des Pulvers und somit einem gleichmäßigen Schichtaufbau entgegensteht. Die Verwendung von feineren Pulvern hat jedoch Vorteile, wie z.B. eine bessere Sinteraktivität. Neben der nötigen minimalen Partikelgröße besteht für keramische Werkstoffe ein wesentliches Problem der pulverbasierten Verfahren in der Tatsache, dass das Pulverbett, also das durch Schichtauftrag gestapelte Pulver, eine zu geringe Dichte besitzt. Dies bringt grundsätzlich zwei Nachteile mit sich: zum einen verhindert eine zu geringe Packungsdichte des Pulvers den Aufbau kompakter Grünkörper und letztlich deren Sinterung zu einer dichten Keramik, zum anderen wird im Aufbauprozess das Bauteil durch das Pulverbett nicht ausreichend gestützt. Beim Auftragen einer neuen Pulverschicht kann die bereits verfestigte Struktur im Pulverbett verschoben werden, was zu Defekten in der Struktur bis hin zum vollständigen Verlust der Struktur führt. Aus diesem Grunde ist neben dem Aufbau des zu fertigenden Bauteils u.U. der Aufbau von zusätzlich sogenannten Supportstrukturen gefordert. Diese Supportstrukturen verankern das Bauteil mit der Bauplattform und fixieren es somit im Koordinatensystem des Bauraums der Anlage. Das Entfernen der Supportstrukturen erfordert nach dem eigentlichen additiven Fertigungsprozess einen zusätzlichen Prozessschritt, der zeitaufwendig und kaum zu automatisieren ist, und daher einer autonomen Fertigung, wie sie durch die Additive Fertigung realisiert werden kann, entgegensteht. Es werden unterschiedliche Strategien für die Stabilisierung des Pulverbetts und zur Erzielung einer hohen Packungsdichte der Partikel im Pulverbett aufgezeigt. Neben der Lagenweise SchlickerDeposition (LSD) werden Ergebnisse zur Gas Flow Assisted Powder Deposition vorgestellt. T2 - AM Ceramics 2016 CY - Nürnberg, Germany DA - 26.09.2016 KW - Additive Fertigung PY - 2016 AN - OPUS4-38050 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Günster, Jens T1 - LSD based additive manufacturing of ceramics N2 - The production of ceramic parts by an additive manufacturing process is still a challenging task. Especially in powder-based technologies, such as 3D printing or laser sintering, the feedstock material is commonly spread out as thin layers of a dry powder/granulate by a roller or a shaker system. As consequence the layers are characterized mostly by a low packing rate. On the other hand, from a ceramic processing viewpoint, appreciable densities can be achieved by the use of ceramic slurries. In this context, the so-called Layer-wise Slurry Deposition (LSD) process has been developed. An overview about the LSD process and latest advances in the development of this technology will be presented. T2 - ICC6 6th International Congress on Ceramics CY - Dresden, Germany DA - 21.08.2016 KW - additive manufacturing PY - 2016 AN - OPUS4-38053 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Hochlegierte metallene Werkstoffe in Salzschmelzen N2 - In letzter Zeit kommen immer mehr alternative Energiequellen als Ersatz fossiler Brennstoffe zum Einsatz, so auch die Solarthermie. Jedoch sind die Betriebsbedingungen aufgrund der chemischen Zusammensetzung der Wärmeträgermedien und herrschenden Temperaturen extrem hinsichtlich Korrosion. Da die Kraftwerke bei maximaler Lebensdauer ökonomisch vertretbar sein müssen, ist eine Werkstoffauswahl basierend auf Voruntersuchungen notwendig, um einen sicheren und verlässlichen Betrieb dieser Anlagen zu gewährleisten. Die Werkstoffauswahl hängt von der Betriebstemperatur eines Kraftwerks bzw. der chemischen Zusammensetzung des Wärmeträgermediums ab. In hochkorrosiven Umgebungen werden aufgrund ihrer sehr guten Korrosionsbeständigkeit Nickelbasislegierungen nicht nur für stark korrosiv beanspruchte Bauteile als die Lösung angesehen. Jedoch kann es durchaus beständigkeitsbedingte Einschränkungen für den Einsatz geben, wofür die hier vorgestellten Ergebnisse dienen sollen. In diesem Beitrag wird die Beständigkeit ausgewählter hochlegierter Werkstoffe (inklusive einer neuentwickelten Legierung in einer Nitrat-Salzschmelze (60 % NaNO3/40 % KNO3) vorgestellt, die mittels elektrochemischer Messungen und Auslagerungsversuchen ermittelt wurde. T2 - 48. Kraftwerkstechnisches Kolloquium CY - Dresden, Germany DA - 18.10.2016 KW - Örtliche Korrosion KW - Nickelbasislegierungen KW - Solarenergie KW - Erneuerbare Energien KW - Elektrochemische Charakterisierung PY - 2016 AN - OPUS4-37754 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mühler, T. T1 - Generation of ceramic green bodies in the additive manufacturing by Laser Induced Slip-casting (LIS) N2 - For the additive manufacture of large components usually powder-based methods are used. A powder is deposited layer wise by a recoater, then, the component structure is printed to the powder bed or sintered by a laser. In slurry based methods, the slurry is deposited by a doctor blade and dried before the printing of binder or the laser treatment. The new method of laser-induced slip casting is also a slurry-based method and the layers deposited sequential. However the slip is not dried and the structure is written directly by a laser into the suspension. The wall thickness of the ceramic material can be adjusted by the laser spot size and treatment time. The water is evaporated by the laser and a green body is formed locally. Because of its porosity, water is taken from the surrounding suspension and the wall thickness of the green body increases with treatment time. Due to the use of highly filled suspensions, the green body is stable in the ceramic slurry. Large green bodies can be built which have no visible layers in the microstructure. T2 - ICC6 6th International Congress on Ceramics CY - Dresden, Germany DA - 21.08.2016 KW - additive manufacturing KW - ceramics PY - 2016 AN - OPUS4-38063 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Günster, Jens T1 - Selective laser sintering in combination with layerwise slurry deposition for the additive manufacture of sic ceramics N2 - Selective laser sintering is a well-established technology for the additive manufacture of metallic and polymeric parts. For the additive manufacture of ceramic parts some examples for its successful application do exist, also. In this context, the selective laser sintering of SiC ceramic powders has been studied extensively in the past. Despite its low sintering activity, SiC is particularly suited for the selective laser sintering process, because of the possibility to form SiO2 at elevated temperatures in oxidizing ambient. The SiO2 formed can act as a binder within the laser sintering process. In the present work densely packed powder beds generated by the Layerwise Slurry Deposition (LSD) technology are selectively sintered by a cw. fiber laser. The layerwise slurry deposition is an innovative process for the deposition of layers in additive manufacturing. A slurry with no or very small organic content is repetitively spread as thin layers on each other by means of a doctor blade. During the deposition process, the ceramic particles settle to form thin layers of about 100 µm which have a high packing density (typical 55-60%). This high powder packing density is the result of a slip casting process: When a layer is deposited on a previously dried porous layer, the water is drawn into the pores by capillary forces. The LSD process therefore shares aspects of tape casting and slip casting. An additional benefit of the LSD technology is the free choice of the size of the ceramic particles used. Compared to the processing of dry flowable powders, especially small particles can be very well processed. T2 - 40th International Conference and Expo on Advanced Ceramics and Composites CY - Daytona Beach, FL, USA DA - 24.01.2016 KW - additive manufacturing PY - 2016 AN - OPUS4-38046 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Geffroy, P.-M. A1 - Schubert, Nils Hendrik A1 - Günster, Jens A1 - Zocca, Andrea T1 - Quantification of in-plane stress development during drying of tape-cast ceramic layers by cantilever deflection method N2 - The control of stress development in cast ceramics during drying is usually one of critical steps in ceramic processes, which is important also for additive manufacturing technologies using a suspension as feedstock. This work introduces a method based on the cantilever deflection method, to simultaneously quantify the kinetics of solvent evaporation, the shrinkage and the intensity of in-plane stresses developed during drying. Particular attention is given here to the experimental limits of the method and to the optimization of the experimental conditions to suitably measure the intensity of in-planar stress in the coating. The optimized method is applied to four alumina slurries for the water-based additive manufacturing technology LSD-print. Four stages of drying are identified and discussed in relation with the granulometry and morphology of the alumina ceramic particles. KW - Additive Manufacturing KW - Tape casting KW - Ceramic layers KW - Drying stress PY - 2025 DO - https://doi.org/10.1016/j.jeurceramsoc.2024.116868 VL - 45 IS - 1 SP - 1 EP - 10 PB - Elsevier B.V. AN - OPUS4-61044 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bäßler, Ralph A1 - Amela Keserović, Amela A1 - Sobetzki, Joana A1 - Sarmiento Klapper, Helmuth A1 - Dimper, Matthias T1 - Geeignete Werkstoffe für Geothermieanwendungen (2) N2 - Durch Auslagerungs- und elektrochemische Tests im Labor kann das Korrosionsverhalten verschiedener metallener Werkstoffe beurteilt werden. Aus den Versuchsergebnissen, die in verschiedenen synthetischen Geothermalwässern im Labor erzielt wurden, lassen sich die folgenden Schlussfolgerungen ziehen: • Die Anfälligkeit für Spaltkorrosion wurde als wichtigster Aspekt für die Werkstoffqualifizierung ermittelt. • Der niedriglegierte Stahl 25CrMo4 zeigte bei niedrigem Salzgehalt in MB-Geothermalwasser eine gleichmäßige Korrosion unterhalb der akzeptierten Schwelle von 0,3 mm/Jahr. Daher kann er als geeignet für geothermische Bedingungen mit niedrigem Salzgehalt angesehen werden, wie sie für MB getestet wurden. Es besteht keine Notwendigkeit, auf höherlegierte (teurere) Werkstoffe auszuweichen. Ein niedrigerer pH-Wert (wie bei LHD) führt zu Korrosionsraten oberhalb der akzeptablen Grenzwerte, so dass die niedriglegierten Werkstoffe nicht für Flüssigkeiten mit niedrigem pH-Wert geeignet sind. • Stark salzhaltige Geothermalwässer erfordern höherlegierte Werkstoffe, da die Korrosionsrate von niedriglegiertem Stahl zu hoch ist. • Der Duplexstahl X2CrNiMo22-5-3 und der Superduplexstahl X2CrNiMoCuWN25-7-4 wurden aufgrund ihrer kritischen Anfälligkeit für örtliche Korrosion in Form von Loch- und Spaltkorrosion unter Betriebsbedingungen nicht als geeignet für geothermische Anwendungen in Geothermalwässern mit einer mit NDB und ORG vergleichbaren Zusammensetzung angesehen. • Der superaustenitische Stahl X1CrNiMoCu32-28-7 eignet sich für ORG und salzarme Wässer. In NDB-Geothermalwasser wurde er bei 100 °C als geeignet angesehen. Jedoch schränkt seine Anfälligkeit für Spaltkorrosion seine Anwendbarkeit ein. Neben seiner guten Korrosionsbeständigkeit ist sein Repassivierungsverhalten für seine begrenzte Anwendbarkeit in Geothermalwässern mit niedrigem pH-Wert verantwortlich. • Die Nickelbasislegierung NiCr23Mo16Al wurde als geeignet erachtet und stellt eine sichere Option für den Einsatz in geothermischen Anlagen dar, selbst wenn mit stark salzhaltigem Geothermalwasser gearbeitet wird. KW - Geothermie KW - Korrosion KW - Legierungen KW - Anlagensicherheit PY - 2024 SN - 0016-4232 VL - 2024 IS - 3 SP - 370 EP - 374 PB - Eugen G. Leuze Verlag CY - Bad Saulgau AN - OPUS4-59997 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bäßler, Ralph A1 - Amela Keserović, Amela A1 - Sobetzki, Joana A1 - Sarmiento Klapper, Helmuth A1 - Dimper, Matthias T1 - Geeignete Werkstoffe für Geothermieanwendungen (1) N2 - Durch Auslagerungs- und elektrochemische Tests im Labor kann das Korrosionsverhalten verschiedener metallener Werkstoffe beurteilt werden. Aus den Versuchsergebnissen, die in verschiedenen synthetischen Geothermalwässern im Labor erzielt wurden, lassen sich die folgenden Schlussfolgerungen ziehen: • Die Anfälligkeit für Spaltkorrosion wurde als wichtigster Aspekt für die Werkstoffqualifizierung ermittelt. • Der niedriglegierte Stahl 25CrMo4 zeigte bei niedrigem Salzgehalt in MB-Geothermalwasser eine gleichmäßige Korrosion unterhalb der akzeptierten Schwelle von 0,3 mm/Jahr. Daher kann er als geeignet für geothermische Bedingungen mit niedrigem Salzgehalt angesehen werden, wie sie für MB getestet wurden. Es besteht keine Notwendigkeit, auf höherlegierte (teurere) Werkstoffe auszuweichen. Ein niedrigerer pH-Wert (wie bei LHD) führt zu Korrosionsraten oberhalb der akzeptablen Grenzwerte, so dass die niedriglegierten Werkstoffe nicht für Flüssigkeiten mit niedrigem pH-Wert geeignet sind. • Stark salzhaltige Geothermalwässer erfordern höherlegierte Werkstoffe, da die Korrosionsrate von niedriglegiertem Stahl zu hoch ist. • Der Duplexstahl X2CrNiMo22-5-3 und der Superduplexstahl X2CrNiMoCuWN25-7-4 wurden aufgrund ihrer kritischen Anfälligkeit für örtliche Korrosion in Form von Loch- und Spaltkorrosion unter Betriebsbedingungen nicht als geeignet für geothermische Anwendungen in Geothermalwässern mit einer mit NDB und ORG vergleichbaren Zusammensetzung angesehen. • Der superaustenitische Stahl X1CrNiMoCu32-28-7 eignet sich für ORG und salzarme Wässer. In NDB-Geothermalwasser wurde er bei 100 °C als geeignet angesehen. Jedoch schränkt seine Anfälligkeit für Spaltkorrosion seine Anwendbarkeit ein. Neben seiner guten Korrosionsbeständigkeit ist sein Repassivierungsverhalten für seine begrenzte Anwendbarkeit in Geothermalwässern mit niedrigem pH-Wert verantwortlich. • Die Nickelbasislegierung NiCr23Mo16Al wurde als geeignet erachtet und stellt eine sichere Option für den Einsatz in geothermischen Anlagen dar, selbst wenn mit stark salzhaltigem Geothermalwasser gearbeitet wird. KW - Geothermie KW - Korrosion KW - Legierungen KW - Anlagensicherheit PY - 2024 SN - 0016-4232 VL - 2024 IS - 2 SP - 240 EP - 243 PB - Eugen G. Leuze Verlag CY - Bad Saulgau AN - OPUS4-59996 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zocca, Andrea T1 - Layerwise slurry deposition of technical ceramics for additive manufacturing N2 - The layerwise slurry deposition (LSD) is an innovative process for the deposition of layers in AM. In the LSD, a slurry with no or low organic content is repetitively spread as thin layers on each other by means of a doctor blade. During the deposition, the ceramic particles settle to form thin layers with a high packing density (55-60%). The LSD therefore shares aspects both of tape casting and slip casting. The LSD differentiates from the classical powder-based AM layer deposition, which typically are able to achieve only a low packing density (35-50%), consequently hindering the ability of sintering ceramic parts to full density. The LSD is coupled with the principles of selective laser sintering (SLS) or binder printing, to generate novel processes which take advantage of the possibility of achieving a highly dense powder-bed. This presentation will describe the most recent developments in the application of the LSD to technical ceramics, in particular Al2O3 and SiC, discussing potential and issues connected to the layer deposition and the selective laser sintering of such layers. T2 - Deutsche Keramische Gesellschaft Jahrestagung 2016 CY - Freiberg, Germany DA - 7.03.2016 KW - Layerwise slurry deposition KW - 3D printing KW - Additive manufacturing PY - 2016 AN - OPUS4-37465 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dinter, Adelina-Elisa T1 - Deciphering corrosion processes of MIC organisms - single cell-ICP-ToF-MS analysis of archaea on solid steels N2 - ICP-ToF (time of flight) MS enables the analysis of the multi-element fingerprint of single cells. The single cell ICP-ToF-MS is used in the presented poster for the analysis of archaea involved in microbiologically influenced corrosion (MIC) of steel. By means of sc-ICP-ToF-MS, the possible uptake of individual elements from the respective steel is investigated - the information obtained will be used in the future to elucidate underlying mechanisms and develop possible material protection concepts. The work combines modern methods of analytical sciences with materials. T2 - SALSA - Make & Measure 2021 CY - Online meeting DA - 16.09.2021 KW - Sc-ICP-ToF-MS KW - Single cell analysis KW - Microbiologically influenced corrosion KW - Archaea KW - Poster presentation PY - 2021 AN - OPUS4-53337 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wu, C. A1 - Schwibbert, Karin A1 - Achazi, K. A1 - Landsberger, Petra A1 - Gorbushina, Anna A1 - Haag, R. T1 - Active antibacterial and antifouling surface coating via a facile one-step enzymatic cross-linking N2 - Prevention of microbial contamination of surfaces is one of the biggest challenges for biomedical applications. Establishing a stable, easily produced, highly antibacterial surface coating offers an efficient solution but remains a technical difficulty. Here, we report on a new approach to create an in situ hydrogel film-coating on glass surfaces made by enzymatic cross-linking under physiological conditions. The cross-linking is catalyzed by horseradish peroxidase (HRP)/glucose oxidase (GOD)-coupled cascade reactions in the presence of glucose and results in 3D dendritic polyglycerol (dPG) scaffolds bound to the surface of glass. These scaffolds continuously release H2O2 as long as glucose is present in the system. The resultant polymeric coating is highly stable, bacterial-repellent, and functions under physiological conditions. Challenged with high loads of bacteria (OD540 = 1.0), this novel hydrogel and glucose-amended coating reduced the cell viability of Pseudomonas putida (Gram-negative) by 100% and Staphylococcus aureus (Gram-positive) by ≥40%, respectively. Moreover, glucose-stimulated production of H2O2 by the coating system was sufficient to kill both test bacteria (at low titers) with >99.99% Efficiency within 24 h. In the presence of glucose, this platform produces a coating with high effectiveness against bacterial adhesion and survival that can be envisioned for the applications in the glucose-associated medical/oral devices. KW - Antifouling KW - Surface coating KW - Biofilm KW - Bacterial adhesion PY - 2017 DO - https://doi.org/10.1021/acs.biomac.6b01527 SN - 1525-7797 SN - 1526-4602 VL - 18 IS - 1 SP - 210 EP - 216 AN - OPUS4-39003 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lee, Jun-Seob A1 - Radnik, Jörg A1 - Bäßler, Ralph T1 - Electrochemical behavior of UNS N08031 in Green-Death-solution N2 - The electrochemical behavior of UNS(1) N08031 was investigated as a function of electrode potential in Green-Death(2) solution at 40 °C. The UNS N08031 surface is in a stable passive state during cyclic potentiodynamic polarization without an initiation and/or propagation of localized corrosion. In potentiostatic polarization of UNS N08031 for 3600 s, passive current density increases with an increase in the passivation potential from 0.7 to 1.0 VSSE (silver/silver chloride reference electrode in saturated potassium chloride) Electrochemical impedance spectroscopy (EIS) and Mott-Schottky (M-S) analysis showed that a more defective n-type semiconductive passive film forms as the potential increases. X-ray photoelectron spectroscopy (XPS) revealed that passive film consists of mainly chromium and minor iron and nickel oxides. The mechanism of the defective passive film formation is discussed. The increase of the applied potential is considered to be a reason for the change in passive film stability. T2 - NACE International Annual Corrosion Conference CY - Phoenix, AZ, USA DA - 15.04.2018 KW - Steel KW - Passive film KW - X-ray photoelectron spectroscopy PY - 2018 SP - 10631, 1 EP - 9 PB - Omnipress CY - Houston AN - OPUS4-44915 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph A1 - Stoljarova, A. A1 - Regenspurg, S. T1 - Influence of Precipitating Brine Components on Materials Selection for Geothermal Applications N2 - Since geothermal wells are a feasible energy source to replace fossil fuel supply, many technologies have been developed to take advantage of geothermal energy. Nevertheless, service conditions in geothermal facilities are in many cases extreme in terms of corrosion due to the chemical composition of hydrothermal fluids and temperatures. Therefore, materials selection based on preliminary material qualification is essential to guarantee a secure and reliable operation of the facilities. During operation of a geothermal research facility in Groß Schönebeck copper and lead effects have been found downhole. Occurring mechanisms and measures to prevent precipitation or scaling needed to be investigated as well as potential influences of such precipitates on corrosion resistance of metallic materials used for equipment. This contribution deals with the evaluation of the corrosion behavior of carbon steel and corrosion resistant alloys in copper and/or lead containing artificial geothermal water, simulating the conditions in the Northern German Basin. The behavior of these materials in an artificial geothermal water obtained by electrochemical measurements and exposure tests are presented. While carbon steel exhibits precipitation and deposition, higher alloyed material shows different response to such species and a higher resistance in saline geothermal water. Basing on these results the suitability of the investigated corrosion resistant alloy is given for use in such conditions, whereas carbon steel creates difficulties due to its susceptibility to Cu- and Pb-precipitation. T2 - World Geothermal Congress CY - Online meeting DA - 30.03.2021 KW - Copper KW - Lead KW - Corrosion KW - Steel KW - Geothermal energy PY - 2021 SP - 1 EP - 11 AN - OPUS4-52828 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Günster, Jens T1 - Laser beam melting additive manufacturing at μ-gravity N2 - At the Workshop "Neutron and Synchrotron Monitoring in Aerospace Advanced Manufacturing" at the Institute of Materials Physics in Space, German Aerospace Center (DLR) in Cologne, we presented on the opportunities and our experiences of using a powder based additive manufacturing process for in-space manufacturing applications in microgravity. T2 - Workshop 'Neutron and Synchrotron Monitoring in Aerospace Advanced Manufacturing' CY - Cologne, Germany DA - 11.08.2022 KW - Additive manufacturing KW - In-space manufacturing KW - Microgravity KW - μ-gravity KW - Laser beam melting KW - Advanced manufacturing KW - Aerospace KW - Process monitoring PY - 2022 AN - OPUS4-56521 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller-Elmau, Johanna T1 - 2PP of ceramic N2 - Photon-based additive manufacturing technologies such as SLA, DLP, LCM, moreover volumetric two-photon-polymerization (2PP), Xolography and holographic technologies promise the highest accuracy and dimensional freedom. To transfer the light through the feedstock it needs sufficient transparency. Ceramic particles used for powder processing routes act as scattering sites and therefore hinder the light transmission, unless… The particle size and particle size distribution are chosen small and narrow enough. Particles smaller than roughly 1/10th of the light wavelength, mostly nanoparticles around 5nm size, decrease scattering vastly. This turns resins even with homogeneously distributed ceramic weight fraction of up to 80% transparent again. Feedstocks were prepared for the highly accurate two-photon-polymerization gaining the smallest yttria stabilized zirconia structures with a resolution of 500nm and unique mechanical properties. The same feedstock was applied to DLP and LCM as layer-by-layer AM-technologies for bigger parts. Hybridizing both technologies enables ceramic parts with microscopic accuracy at macroscopic dimensions. The feedstock was even applied to the volumetric Xolography with the highest transparency requirement so far and to versatile and flexible holographic AM. What are the next steps? Can those proof-of -concept studies be transferred to industrial applications and what are the hurdles on the way? How to make the stretch between fundamental research and application-oriented development? T2 - Smart Made 2025 CY - Osaka, Japan DA - 01.10.2025 KW - Tranparent KW - Ceramic KW - Additive manufacturing PY - 2025 AN - OPUS4-65062 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kratzig, Andreas A1 - Le, Quynh Hoa A1 - Bettge, Dirk A1 - Bäßler, Ralph A1 - Kranzmann, Axel ED - EUROCORR, T1 - Interaction of oxidizing and reductive components in CO2 fluids in transport pipelines at low and high pressure and low temperature N2 - Carbon Capture Utilization and Storage (CCUS) is a promising technology for the reduction of CO2 emissions, e.g. from fossil-fuel operated power plants or cement mills. Crucial points for a sustainable and future-proof CCUS procedure are reliability and cost efficiency of the pipeline transport network. Due to the absence of certified benchmarks for upper limits, systematic experiments with impurities in the CO2 stream were carried out. For oxidation processes SO2 and NO2 acted as corrosive components, and for reductive atmosphere H2S. Carbon steel L485MB (pipeline), martensitic steel 1.4313 (compression) and austenitic steel 1.4562 (injection) were selected as specimens. Experiments were performed at 0 bar or 100 bar and within a temperature range 278 K ≤ T ≤ 313 K. High-alloyed Cr-Ni steels revealed no corrosion (1.4562, 1.4313), while for carbon steel considerable corrosion was observed. The type and intensity of corrosion was strongly coupled with the applied corrosive species and the level of humidity in the CO2 stream, leading to different compositions of acidic condensates. Applying a reducing atmosphere results in very little corrosion rates, but provokes pitting corrosion. In contrast, oxidizing or mixed settings lead to a clearly increased growth of the corrosion layer, but exhibit shallow uniform corrosion. Exceptional nitric acid results in intergranular corrosion. Investigations on the specimens were carried out by optical microscopy, XRD, SEM/EDX, and AAS/IC. T2 - EUROCORR 2017 CY - Prague, Czech Republic DA - 03.09.2017 KW - CCS KW - Pipeline transport KW - CO2 corrosion KW - Carbon steels KW - Condensation PY - 2017 SP - Paper 80181, 1 EP - 4 AN - OPUS4-41918 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fritzsche, Sven A1 - Pauw, Brian Richard A1 - Weimann, Christiane A1 - Sturm, Heinz T1 - First of its kind: A test artifact for direct laser writing N2 - With femtosecond-laser direct writing (fs-LDW) maturing in all aspects as a manufacturing technology, a toolset for quality assurance must be developed. In this work we introduce a first of its kind test artifact. Test artifacts are standardized 3D models with specific geometric features to evaluate the performance of writing parameters. Test artifacts are already common in other 3D additive manufacturing technologies e.g. selective laser melting. The test artifact introduced in this work was developed in particular to accommodate the high geometrical resolution of fs-LDW structures and the limited possibilities to examine the resulting structure. Geometric accuracy, surface adhesion as well as confocal Raman spectroscopy results were considered when evaluating the design of the test artifact. We will explain the individual features and design considerations of our fs-LDW test artifact. The difference between two slicers, Cura and 3DPoli, and the implications on measured feature sizes and the general shape is quantified. The measured geometries are used to derive a general design guide for a specific combination of photoresists, laser power and scanning speed and to analyze the geometric accuracy of a structure produced using these guidelines. The shown test artifact is publicly available as STL file on GitHub (https://github.com/BAMresearch/2PP-TestArtifact) and in the supplement. KW - Laser direct writing KW - Multi photon lithography KW - Reference material KW - Raman spectroscopy KW - Confocal raman imaging KW - Slicers KW - Open data on zenodo PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-580951 DO - https://doi.org/10.1088/1361-6501/acc47a VL - 34 IS - 7 SP - 1 EP - 14 PB - IOP Science AN - OPUS4-58095 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF ED - Schraut, Katharina ED - Adamczyk, Burkart ED - Adam, Christian ED - Stephan, D. ED - Simon, Sebastian ED - von Werder, Julia ED - Meng, Birgit T1 - Production of a hydraulic material from post treated steelmaking slags N2 - Steelmaking slag is a by-product of steel production, of which 4.5 Mt were produced in 2020 in Germany alone. It is mainly used in road construction, earthwork and hydraulic engineering. A smaller part is returned to the metallurgical cycle, used as fertiliser or landfilled. With this use, iron oxides still contained in steelmaking slag are lost. In addition, the possibility of producing higher-grade products from steelmaking slag is foregone. In recent decades, many researchers have investigated the production of Portland cement clinker and crude iron from basic oxygen furnace slags (BOFS) via a reductive treatment. Carbothermal treatment of liquid BOFS causes a reduction of iron oxides to metallic iron, which separates from the mineral phase due to its higher density. Simultaneously, the chemical composition of the reduced slag is adapted to that of Portland cement clinker. In this study, German BOFS was reduced in a small-scale electric arc furnace using petrol coke as a reducing agent. The resulting low-iron mineral product has a similar chemical composition to Portland cement clinker and was rich in the tricalcium silicate solid solution alite (Ca3SiO5). Based on its chemical and mineralogical composition, similar to that of Portland cement clinker, the reduced BOFS has the potential to react comparably. In our study, the reduced BOFS produced less hydration heat than OPC, and its hydraulic reaction was delayed. However, adding gypsum has shown to accelerate the hydration rate of the reduced BOFS compared to that known from the calcium silicates of Portland cement clinker. Further research to improve the hydraulic properties of the reduced slag is essential. If successful, producing a hydraulic binder and crude iron from BOFS has economic and ecological benefits for both the cement and steel industries. T2 - The 16th International Congress on the Chemistry of Cement 2023 (ICCC2023) CY - Bangkok, Thailand DA - 18.09.2023 KW - Steelmaking slag KW - Alite KW - Clinker substitute KW - Hydraulic reactivity PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-590522 UR - https://www.iccc-online.org/archive/ SP - 432 EP - 436 CY - Bangkok AN - OPUS4-59052 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bonneau, Klara A1 - Lederer, Jonas A1 - Templeton, Clark A1 - Giambagli, Lorenzo A1 - Rosenberger, David A1 - Müller, Klaus-Robert A1 - Clementi, Cecilia T1 - Peering inside the black box by learning the relevance of many-body functions in neural network potentials N2 - Machine learned potentials based on artificial neural networks are becoming apopular tool to define an effective energy model for complex systems, either incorporating electronic structure effects at the atomistic resolution, or effectively renormalizing part of the atomistic degrees of freedom at a coarsegrained resolution. One main criticism regarding neural network potentials is that their inferred energy is less interpretable than in traditional approaches, which use simpler and more transparent functional forms. Here we address this problem by extending tools recently proposed in the nascent field of explainable artificial intelligence to coarse-grained potentials based on graph neural networks.With these tools, neural network potentials can be practically decomposed into n-body interactions, providing a human understandable interpretation without compromising predictive power. We demonstrate the approach on three different coarse-grained systems including two fluids (methane and water) and the protein NTL9. The obtained interpretations suggest that well-trained neural network potentials learn physical interactions, which are consistent with fundamental principles. KW - Neural Network KW - Explainability KW - Machine learning potentials PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-647531 DO - https://doi.org/10.1038/s41467-025-65863-0 SN - 2041-1723 VL - 16 IS - 1 SP - 1 EP - 14 AN - OPUS4-64753 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Falkenberg, Rainer A1 - Kamachali, Reza Darvishi T1 - Segregation-induced hydrogen embrittlement in titanium N2 - Although titanium offers an optimal combination of strength, low weight, and toughness for various applications, it suffers from a drawback: loss of ductility upon exposure to hydrogen. In this work, we couple CALPHAD-integrated density-based thermodynamic modelling of hydrogen segregation with an experimentally calibrated fracture model to investigate its on crack propagation in titanium. Here we propose to model the crack propagation path as a quasi-interface with slightly opened structure and reduced atomic density, enabling interstitial hydrogen segregation. The atomic density is then directly linked with the damage parameter. We found that hydrogen segregation in titanium undergoes a significant transition such that above a threshold of only few atomic percent hydrogen in the solid solution, the interfacial hydrogen concentration exceeds 20 at.%. Integrating this information into our fracture model, the material damage evolution could be explained by a segregation-affected Griffith crack energy, resulting in material decohesion. We found that the segregation transition and subsequent embrittlement effects are critically sensitive to the temperature in the system. The present results suggest a mechanism underlying the sudden loss of fracture toughness during crack propagation, in relation to the ductile-to-brittle transition observed in titanium alloys exposed to hydrogen. The proposed CALPHAD-integrated chemo-mechanical framework can be further generalised for studying more complex failure mechanisms in various materials. KW - Segregation transition KW - Hydrogen embrittlement KW - Titanium alloys KW - Crack propagation KW - Ductile-to-brittle transition PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-655451 DO - https://doi.org/10.1016/j.mtla.2025.102411 SN - 2589-1529 VL - 41 SP - 1 EP - 12 PB - Elsevier Inc. AN - OPUS4-65545 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Shovo, Redoy Gazi A1 - Thünemann, Andreas A1 - Katcharava, Zviadi A1 - Marinvo, Anja A1 - Hoppe, Richard A1 - Woltersdorf, Georg A1 - Du, Mengxue A1 - Androsch, Rene A1 - de Souza e Silva, Juliana Martins A1 - Busse, Karste A1 - Binder, Wolfgang H. T1 - Generating Tagged Micro- and Nanoparticles of Poly(ethylene furanoate) and Poly(ethylene terephthalate) as Reference Materials N2 - Detecting nanoplastic particles in environmental samples and biological tissues remains a significant challenge, especially in view of newly emerging polymers, not yet commercially exploited. Fluorescent labeling provides a tagging strategy to overcome this limitation by reducing the detection limit of individual particles, especially for small-sized particles. We present a method for producing labeled nanoparticles (NP/MP) of poly(ethylene terephthalate) (PET) and poly(ethylene furanoate) (PEF), tagged with Alexa Fluor 633 or Alexa Fluor 647. Our preparations used mechanical grinding or solvent-based approaches (confined impinging jet mixing, ((CIJ, precipitation), generating particles with hydrodynamic diameters of 200–700 nm, displaying long-term stability in water of up to 57 days. Stable suspensions with concentrations of the particles ranging from 10 µg/mL (surfactant-free, by solvent mixing) to 5.88 mg/mL (precipitation, containing surfactant) were generated with zeta-potentials from −5 to −50 mV. Characterization of the nanoparticles by SEC, DSC, and XRD showed no significant changes in molecular weight, thermal behavior, or crystallinity via the solvent-based methods, compared to the pristine polymer, highlighting their suitability for producing standardized nanoparticle dispersions. Fluorescence spectroscopy of the Alexa-dye-labeled particles confirmed the successful incorporation of the Alexa dyes, so improving monitoring of their biological profiles of the PEF-MP/NPs. s-SNOM (near field imaging) could identify individual PEF-particles sized ∼200 nm by direct imaging. KW - Reference Materials KW - Nanoplastics KW - Microplastics KW - Polymer KW - Fluorescence PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-655531 DO - https://doi.org/10.1002/marc.202500839 SN - 1521-3927 VL - 47 IS - 4 SP - 1 EP - 11 PB - Wiley VHC-Verlag CY - Weinheim AN - OPUS4-65553 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schartel, Bernhard T1 - Small but Great – Multifunctional Graphene in Rubber Nanocomposites N2 - A few layer/multilayer graphene (MLG) with a specific surface area of BET ≥ 250 m2/g is proposed as an efficient multifunctional nanofiller for rubbers. The preparation method, i.e., ultrasonically-assisted solution or latex premixing of master batches followed by conventional two-roll milling, strongly influences the dispersion in the elastomeric matrix and is fundamental for the final properties. When homogenously dispersed, single stacks of only approximately 10 graphene sheets, with an aspect ratio of ca. 35, work at low loadings, enabling the replacement of large amounts of carbon black (CB), an increase in efficiency, and a reduction in filler load. The appropriate preparation yielded nanocomposites in which just 3 phr are sufficient to significantly improve the rheological, curing, gas barrier properties, electrical and thermal conductivity, as well as mechanical properties of different rubbers, as shown for chlorine-Isobutylene-Isoprene rubber (CIIR), nitrile-butadiene rubber (NBR), natural rubber (NR), and styrene-butadiene rubber (SBR).[1-5] 3 phr of MLG tripled the Young’s modulus of CIIR, an effect equivalent to 20 phr of CB. The stronger interactions between MLG and NR or SBR also resulted in a reduction in the elongation at break by 20% and 50%, respectively, while the same parameter was hardly changed for CIIR/MLG and NBR/MLG. CIIR/MLG and NBR/MLG were stiffer but just as defomable than CIIR and NBR. The strong reinforcing effect of 3 phr MLG was confirmed by the increase of greater than 10 Shore A in hardness. MLG reduces gas permeability, increases thermal and electrical conductivities, and retards flammability. We investigated MLG also as a synergist for reducing the aluminium trihydrate loading in flame retardant hydrogenated acrylonitrile-butadiene (HNBR), polybutadiene chloroprene (BR/CR), and chlorosulfonated polyethylene rubber(CSM).[6-8] The higher the nanofiller concentration is, the greater the improvement in the properties. For instance, the permeability decreased by 30% at 3 phr of MLG, 50% at 5 phr and 60% at 10 phr, respectively. Moreover, the MLG nanocomposites improve stability of mechanical properties against the effects of weathering. In key experiments an increase in UV-absorption and a pronounced radical scavenging were proved as stabilizing mechanisms. In a nutshell, MLG is an efficient multifunctional nanofiller ready to be used for innovative rubber development. T2 - 34th PDDG Conference CY - Dubrovnik, Croatia DA - 11.06.2023 KW - Graphene KW - Nanocomposites KW - Reinforcement KW - Antioxydant KW - Flame retardant KW - Durability PY - 2023 AN - OPUS4-57693 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heinekamp, Christian T1 - Structure analysis of dispersible SnO2 nanoparticlesStructure analysis of dispersible SnO2 nanoparticles N2 - Previous work in the Dunne Group targeted dispersibility of metal oxide nanoparticles, which had been synthesised via an aqueous sol-gel route. Dispersibility was attained by solvothermal surface modification of the particles with trifluoro acetic acid (TFA). Part of the studies were tin oxide particles, which is known for its predominant rutile phase. Besides the dispersibility in acetone of the particles, an unexpected peak splitting of the (110) reflection was observed, which could be an unknown phase of SnO2 . For crystal growth long-term reaction studies on the tin oxide particles were performed. Interestingly these studies exhibited a time dependent extend of the peak splitting observed in XRD characterisation. Further extended analysis using multinuclear solid-state MAS-NMR spectroscopy indicate a size dependent structure change due to partial fluorination of the particles during the solvothermal treatment. T2 - SALSA Make and Measure 2022 CY - Online meeting DA - 07.09.2022 KW - SnO2 KW - Nanoparticles PY - 2022 AN - OPUS4-57201 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heinekamp, Christian T1 - Dispersible SnO2 nanoparticles - a structural phenomenon N2 - Previous work in the Dunne Group targeted dispersibility of metal oxide nanoparticles, which had been synthesised via an aqueous sol-gel route. Dispersibility was attained by solvothermal surface modification of the particles with trifluoro acetic acid. Part of the studies were tin oxide particles, which is known for its predominant rutile phase. Despite dispersibility in acetone of the particles unexpected peak splitting of the first (110) reflection was observed. Intensive long-term reaction studies on the tin oxide particles exhibited a time dependent extend of the peak splitting observed in XRD character-isation. Extended characterisation using solid-state multinuclear MAS-NMR spectroscopy indicate size dependent structure change due to partial fluorination of the particles during the solvothermal treatment. T2 - RSC Twitter Poster Conference 2022 CY - Online meeting DA - 01.03.2022 KW - SnO2 KW - Nanoparticles PY - 2022 AN - OPUS4-57225 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hertwig, Andreas T1 - How can ellipsometry help us to understand ultrashort pulse laser material processing? N2 - Laser processing of materials is a key technology in many fields of modern production. Still, more work is needed to understand the mechanisms behind laser material interaction. Recently, ellipsometry has become a valuable tool for investigating materials pre and post laser irradiation. Imaging ellipsometry and time-resolved methods boost this work and open up the path to a much better understanding of light interaction with solid state surfaces. We use spectroscopic single-spot and imaging ellipsometry to investigate treated and untreated surfaces. The goal is to determine changes in the material dielectric function, as well as geometric changes in surface layers (oxidation, modification, ablation, blistering). A good knowledge of bulk dielectric functions is often needed to model processes caused by laser irradiation. Imaging ellipsometry can play an important role in the post-analysis of laser treated sites on surfaces if combined with other methods such as IR-spectroscopy, SEM, topometric methods, Raman-spectroscopy, and XPS. In this work, we present the results of several studies to investigate laser-treated materials by means of ellipsometry. We cover the following topics: • Ablation of amorphous carbon layers, role of intra-layer interference effects on the result • Amorphisation behaviour of c-Si, depending on the crystal orientation, • Understanding the role of bulk and surface properties on ablation behaviour of classical and multicomponent high-entropy metals, T2 - 13th Workshop on Spectroscopic Ellipsometry CY - Genova, Italy DA - 09.02.2026 KW - Ellipsometry KW - Laser Ablation KW - Femtosecond Technology KW - Surface and Thin Layer Technology KW - Laser Surface processing PY - 2026 AN - OPUS4-65521 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pei, R. A1 - Petrazoller, J. A1 - Atila, Achraf A1 - Arnoldi, S. A1 - Xiao, L. A1 - Liu, X. A1 - Wang, H. A1 - Korte-Kerzel, S. A1 - Berbenni, S. A1 - Richeton, T. A1 - Guénolé, J. A1 - Xie, Z. A1 - Al-Samman, T. T1 - Solute co-segregation mechanisms at low-angle grain boundaries in magnesium: A combined atomic-scale experimental and modeling study N2 - Solute segregation at low-angle grain boundaries (LAGBs) critically affects the microstructure and mechanicalproperties of magnesium (Mg) alloys. In modern alloys containing multiple substitutional elements, understanding solute-solute interactions at microstructural defects becomes essential for alloy design. This study investigates the co-segregation mechanisms of calcium (Ca), zinc (Zn), and aluminum (Al) at a LAGB in a dilute Mg-0.23Al-1.00Zn-0.38Ca (AZX010) alloy by combining atomic-scale experimental and modeling techniques.Three-dimensional atom probe tomography (3D-APT) revealed significant segregation of Ca, Zn, and Al at the LAGB, with Ca forming linear segregation patterns along dislocation arrays characteristic of the LAGB. Clustering analysis showed increased Ca–Ca pairs at the boundary, indicating synergistic solute interactions. Atomistic simulations and elastic dipole calculations demonstrated that larger Ca atoms prefer tensile regions around dislocations, while smaller Zn and Al atoms favor compressive areas. These simulations also found that Ca–Ca co-segregation near dislocation cores is energetically more favorable than other solute pairings, explaining the enhanced Ca clustering observed experimentally. Thermodynamic modeling incorporating calculated segregation energies and solute-solute interactions accurately predicted solute concentrations at the LAGB, aligning with experimental data. The findings emphasize the importance of solute interactionsat dislocation cores in Mg alloys, offering insights for improving mechanical performance through targeted alloying and grain boundary engineering. KW - Atomic probe tomography KW - Atomistic simulation KW - Grain boundary KW - Co-segregation KW - Magnesium alloy PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-655248 DO - https://doi.org/10.1016/j.actamat.2026.121947 SN - 1359-6454 VL - 306 SP - 1 EP - 13 PB - Elsevier Inc. AN - OPUS4-65524 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Witte, Julien A1 - Treutler, Kai A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas T1 - Influence of Microstructure on the Machinability and Surface Integrity of Additively Manufactured Iron Aluminides N2 - The increasing global focus on energy and resource efficiency has stimulated a growing interest in additive manufacturing. AM offers economic advantages and enables an efficient use of materials. However, AM components often require subsequent mechanical post-processing, such as machining (e.g. milling), to achieve the final contours or surfaces. This is a particular challenge due to the heterogeneous and anisotropic nature of AM structures, which affect machining and the resulting component properties. High-performance materials such as iron aluminide represent a promising alternative to conventional high-temperature materials with a significant economic advantage. However, the strength and hardness properties, which are advantageous for applications in highly stressed lightweight components, pose a challenge for economical machining in addition to the AM microstructure properties. The difficult-to-cut material causes accelerated tool wear and insufficient surface quality. This study shows that crack-free additive manufacturing of the three-component system of iron-nickel-aluminum is possible, and advantages in terms of machinability compared to FeAl-AM components are achieved. The more homogeneous microstructure leads to a reduction in cutting forces, with positive effects on the machinability and optimized surface integrity. Ultrasonic assisted milling (USAM) offers great potential to address the major challenges posed by difficult-to-cut materials and additively manufactured weld structures. Therefore, this study focuses on assessing the transferability of previous positive results by USAM to the selected iron aluminide alloys. The machinability of the aluminides is analyzed by varying significant influencing variables in finish milling experiments and evaluated in terms of the loads on the tool and the resulting surface integrity. T2 - AA Meeting of Commission IX ‘Behavior of Metals subject to Welding’ CY - Rhodes, Greece DA - 08.07.2024 KW - Iron aluminide KW - Additive manufacturing KW - Machinability KW - Surface integrity KW - Ultrasonic-assisted milling PY - 2026 SP - 1 EP - 16 AN - OPUS4-65530 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nicolai, Marcel T1 - Investigation of lamb wave mode repulsion with a spring-based model N2 - Lamb waves are widely utilized in material characterization, non-destructive testing (NDT), and structural health monitoring (SHM). A unique feature of Lamb waves is mode repulsion, where dispersion curves approach each other but do not cross. This phenomenon is observed in both single and multilayer plates and is influenced by wave coupling. While mode repulsion in single plates has been linked to symmetry-breaking effects, its underlying mechanism in multilayer systems remains unclear. This study investigates mode repulsion in a coupled aluminum-polycarbonate plate system using a spring-based interface model. Dispersion curves are computed via the Scaled Boundary Finite Element Method, and time-domain simulations are used to analyze the interface dynamics. Results indicate that repulsion depends on interface stiffness, distinguishing between opening and closing repulsion regions. The study further reveals that mode repulsion corresponds to distinct oscillatory behaviors in the interface, where certain wave modes induce increased coupling spring elongation, leading to localized strain. A coupled harmonic oscillator model effectively explains opening repulsion regions but does not fully capture closing regions. Findings suggest that mode repulsion could be leveraged for non-destructive evaluation of adhesive interfaces, offering insights into bond strength characterization. This research contributes to a deeper understanding of wave interactions in multilayer structures and provides a theoretical foundation for advancing NDT and SHM techniques. T2 - 2025 ICU PADERBORN - 9th International Congress on Ultrasonics CY - Paderborn, Germany DA - 21.09.2025 KW - Lamb waves KW - Mode repulsion KW - Coupled plates KW - Elastic interface KW - Dispersion curves PY - 2025 AN - OPUS4-65531 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Redda, Zinnabu Tassew A1 - Prinz, Carsten A1 - Yimam, Abubeker A1 - Barz, Mirko A1 - Becker, Katharina A1 - Gizaw, Desta Getachew A1 - Laß-Seyoum, Asnakech T1 - Structural and textural characterization of Brassica carinata biochar to investigate its potential industrial applications N2 - Biochar, a low-cost, and carbon-rich product of the thermal decomposition of biomass under oxygen-limited conditions and at relatively low temperatures, has recently been identified as a promising porous material with a wide range of industrial applications. In the present study, a comprehensive analysis of proximate, ultimate, nutrient profile, structural, and textural properties of a biochar derived from two Ethiopian indigenous Brassica carinata cultivars was conducted. The characterization of the biochar was achieved by employing a variety of well-established methods, including proximate analysis (moisture, volatile matter, ash content, and fixed carbon), ultimate analysis (C, S, and O content), atomic oxygen to carbon ratio (O/C), morphological and elemental composition analysis through scanning electron microscopy coupled with energy-dispersive X-ray spectroscopy (SEM-EDS). Furthermore, a combination of mercury intrusion porosimetry (MIP), dynamic vapor sorption (DVS), and gas adsorption methods such as nitrogen and krypton gas adsorption, were used for an in-depth study of the porous structure. SEM morphological characterization showed that the biochar surfaces showed multiple pores of diverse sizes and shapes. EDS elemental composition analysis revealed that sodium, aluminium, and silicon were not detected, but potassium, calcium, magnesium, and iron were all present in noticeable amounts. Furthermore, ultimate analysis showed that the most prevalent elements were carbon (86 wt.%) and oxygen (10.41‒9.77 wt.%), while sulphur was present in negligible concentrations. MIP analysis demonstrated that the porosities of the biochars varied from 62.68 to 69.99 wt.%, with the Holetta-1 biochar showing the highest porosity. The superior porosity of Holetta-1, as confirmed via MIP analysis, yielded higher values for bulk volume (2.36 mL g− 1), skeletal volume (1.65 mL g− 1), and total intrusion volume (1.65 mL g− 1) compared to the Yellow Dodolla. The most frequent pore diameters were 172.46 μm for Yellow Dodolla and 111.42 μm for Holetta-1. The MIP log differential pore diameter distributions were observed to vary from 18 to 411 μm and 10 to 411 μm, respectively, for Yellow Dodolla and Holetta-1. Despite the biochars’ low specific surface areas (0.17–0.21 m² g⁻¹), krypton sorption was a suitable technique for its characterization compared to DVS and nitrogen sorption methods. In conclusion, the characterization studies confirmed that this carbon-rich porous material possesses unique and valuable properties, with these attributes position it as a promising alternative for diverse industrial applications, contributing to the development of a bio-based circular economy. KW - Morphological characterization KW - Mercury intrusion porosimetry KW - Gas adsorption PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-655325 DO - https://doi.org/10.1038/s41598-025-32063-1 SN - 2045-2322 VL - 16 IS - 1 SP - 1 EP - 19 PB - Springer Science and Business Media LLC AN - OPUS4-65532 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Werkstoffe im Kontakt mit Trinkwasser: Von den UBA-Bewertungsgrundlagen nach Europa N2 - Die Grundlagen der hygienischen Bewertung von Werkstoffen im Kontakt mit Trinkwasser werden erläutert. Die regulatorischen Hintergründe und die Überführung der Regeln in den europäischen rahmen werden diskutiert und an Beispielen erläutert T2 - Abschlusskonferenz ZEP-Fittings CY - Lüdenscheid, Germany DA - 05.02.2026 KW - Korrosion KW - Trinkwasserhygiene KW - Europa KW - Werkstoffe PY - 2026 AN - OPUS4-65536 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bonse, Jörn A1 - Munz, Martin A1 - Sturm, Heinz T1 - Structure formation on the surface of indium phosphide irradiated by femtosecond laser pulses N2 - Laser-induced periodic surface structures (LIPSS; ripples) with different spatial characteristics have been observed after irradiation of single-crystalline indium phosphide (c-InP) with multiple linearly polarized femtosecond pulses (130 fs, 800 nm) in air. With an increasing number of pulses per spot, N, up to 100, a characteristic evolution of two different types of ripples has been observed, i.e., (i) the growth of a grating perpendicular to the polarization vector consisting of nearly wavelength-sized periodic lines and (ii), in a specific pulse number regime (N = 5-30), the additional formation of equally oriented ripples with a spatial period close to half of the laser wavelength. For pulse numbers higher than 50, the formation of micrometer-spaced grooves has been found, which are oriented perpendicular to the ripples. These topographical surface alterations are discussed in the frame of existing LIPSS theories. KW - Femtosecond laser irradiation KW - Indium phosphide KW - Microstructure KW - Laser induced periodic surface structures KW - LIPSS KW - SEM PY - 2005 DO - https://doi.org/10.1063/1.1827919 SN - 0021-8979 SN - 1089-7550 VL - 97 SP - 1 EP - 9 PB - American Institute of Physics CY - Melville, NY AN - OPUS4-5992 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Werner A1 - Wöhlecke, Andreas ED - Hsuan, Y. G. ED - Bhatia, S. K. ED - Soong, T. Y. T1 - A study on high oxygen pressure autoclave testing for the oxidative resistance of polyolefin-based geosynthetics N2 - Testing of the oxidative resistance of polyolefin based geosynthetics in autoclaves at high oxygen pressure has been suggested as an alternative method to conventional forced-air oven aging. The intention is to shorten considerably the testing time and to ensure that aging is performed under the condition of rate-controlled and not diffusion-limited oxidation. We compare data from high pressure autoclave tests (HPAT) with data from oven aging and water immersion tests at 80 °C. For this, the stabilization of the samples has to be taken into account. Polyolefin based geosynthetics are usually stabilized by two types of “packages” of antioxidants (AO), designated here as P1 and P2. P1 consists of phenols and phosphites, P2 of hindered amine stabilizers (HAS) in addition to a marginal stabilization P1 of the resin for the manufacturing process. Phenolic and phosphite AO are quickly consumed in the HPAT. Failure time is tremendously reduced compared to forced-air oven aging or water immersion. The results are discussed within the framework of a basic autoxidation scheme (Wise et al., 1997). The reduction is much greater than expected from theoretical considerations. Therefore, a direct and degrading reaction of oxygen with the AO has to be assumed. In case of HAS, the time dependence of the degradation of tensile properties in the HPAT is significantly different from the dependence observed in conventional forced-air oven aging and their effectiveness is likewise strongly reduced. A conclusive interpretation of HPAT results needs a better understanding of what happens to the AO at high oxygen pressure. T2 - Geo-Chicago 2016 CY - Chicago, IL, USA DA - 14.08.2016 KW - Oxidative resistance KW - Geosynthetics KW - Autocalve testing PY - 2016 UR - http://ascelibrary.org/doi/book/10.1061/geochicago2016 DO - https://doi.org/10.1061/9780784480182.030 VL - Geosynthetics, Forging a Path to Bona Fide Engineering Materials, GSP 275 SP - 332 EP - 341 PB - ASCE CY - Reston, USA AN - OPUS4-37412 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Brischke, C. A1 - Bollmus, S. A1 - Melcher, E. A1 - Stephan, Ina T1 - Biological durability and moisture ynamics of Dawn redwood (Metasequoia glyptostroboides) and Port Orford cedar (Chamaecyparis lawsoniana) N2 - Numerous non-native tree species are given attention with respect to the reforestation of calamity areas in Europe. Among them, several species may form durable wood which can be used for outdoor applications, but differences in wood durability are expected between original and European growth sites. This study aimed at examining the biological durability against wooddestroying fungi and water permeability of German-grown Dawn redwood (Metasequoia glyptostroboides) and Port Orford cedar (Chamaecyparis lawsoniana). The heartwood of both wood species was assigned to durability class 4 (DC 4, less durable) in soil contact and DC 1–4 (very to less durable) against wood-destroying basidiomycetes. However, according to the Meyer-Veltrup model, their material resistance dose was notably higher compared to the reference species Norway spruce (Picea abies), and the resulting service life of above ground structures should be a multiple of the reference. KW - Natural durability KW - Fungal decay KW - Moisture performance KW - Permeability KW - Resistance model KW - Water uptake PY - 2022 DO - https://doi.org/10.1080/17480272.2022.2101941 SN - 1748-0272 SP - 1 EP - 11 PB - Taylor & Francis CY - London AN - OPUS4-55490 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bugel, S. A1 - Hahnel, M. A1 - Kunde, T. A1 - de Sousa Amadeu, Nader A1 - Sun, Y. A1 - Spieß, A. A1 - Beglau, T. H. Y. A1 - Janiak, C. A1 - Schmidt, B. M. T1 - Synthesis and Characterization of a Crystalline Imine-Based Covalent Organic Framework with Triazine Node and Biphenyl Linker and Its Fluorinated Derivate for CO2/CH4 Separation N2 - A catalyst-free Schiff base reaction was applied to synthesize two imine-linked covalent organic frameworks (COFs). The condensation reaction of 1,3,5-tris-(4-aminophenyl)triazine (TAPT) with 4,4′-biphenyldicarboxaldehyde led to the structure of HHU-COF-1 (HHU = Heinrich-Heine University). The fluorinated analog HHU-COF-2 was obtained with 2,2′,3,3′,5,5′,6,6′-octafluoro-4,4′-biphenyldicarboxaldehyde. Solid-state NMR, infrared spectroscopy, X-ray photoelectron spectroscopy, and elemental analysis confirmed the successful formation of the two network structures. The crystalline materials are characterized by high Brunauer–Emmett–Teller surface areas of 2352 m2/g for HHU-COF-1 and 1356 m2/g for HHU-COF-2. The products of a larger-scale synthesis were applied to prepare mixed-matrix membranes (MMMs) with the polymer Matrimid. CO2/CH4 permeation tests revealed a moderate increase in CO2 permeability at constant selectivity for HHU-COF-1 as a dispersed phase, whereas application of the fluorinated COF led to a CO2/CH4 selectivity increase from 42 for the pure Matrimid membrane to 51 for 8 wt% of HHU-COF-2 and a permeability increase from 6.8 to 13.0 Barrer for the 24 wt% MMM. KW - MOF KW - Filter PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-547632 DO - https://doi.org/10.3390/ma15082807 SN - 1996-1944 VL - 15 IS - 8 SP - 1 EP - 18 PB - MDPI AN - OPUS4-54763 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Pedersen, Angus T1 - Mg-Templated Porosity as a Descriptor of Activity and Durability in ZIF-Derived Fe–N–C O2 Reduction Catalysts - Dataset N2 - Atomically dispersed Fe in N-doped carbon (Fe-N-C) catalysts are leading platinum-group-metal-free candidates for the O2 reduction reaction in proton exchange membrane fuel cells (PEMFCs). Zeolitic imidazolate framework (ZIF-8) derived Fe-N-C present the most promising performance; however, they possess a narrow distribution of small micropores, which limits active site accessibility. Here, to induce hierarchical porosity in Fe-N-C, we report a systematic study on MgCl₂·6H₂O-templated ZIF-8-derived Fe-N-C catalysts for the O2 reduction reaction. MgCl₂·6H₂O addition induced complete Zn removal, collapse of the ZIF-8 framework, and formation of large micro- and mesopores, with graphene-like structures. N content was markedly reduced, with conversion from pyridinic to pyrrolic N species. Rotating disc electrode tests showed a progressive increase in O2 reduction activity with MgCl₂·6H₂O, which is strongly correlated (R2 = 0.98) to the formation of large micropores and small mesopores (1-4 nm). This introduces a clear structure-activity design principle for Fe-N-Cs. The enhanced Fe-N-C porosity also leads to increased degradation rates under accelerated stress test conditions, which we attributed to the oxidation of disordered carbon domains and active Fe loss. This study highlights a key trade-off between porosity-driven O2 reduction activity and durability in Fe-N-C catalysts. KW - Single atom KW - Zeolitic imidazolate framework KW - Oxygen reduction PY - 2026 DO - https://doi.org/10.26272/opus4-65228 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-65228 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gerrits, Ruben A1 - Stepec, Biwen An A1 - Bäßler, Ralph A1 - Becker, Roland A1 - Dimper, Matthias A1 - Feldmann, Ines A1 - Goff, Kira L. A1 - Günster, Jens A1 - Hofmann, Andrea A1 - Hesse, René A1 - Kirstein, Sarah A1 - Klein, Ulrich A1 - Mauch, Tatjana A1 - Neumann-Schaal, Meina A1 - Özcan Sandikcioglu, Özlem A1 - Taylor, Nicole M. A1 - Schumacher, Julia A1 - Shen, Yin A1 - Strehlau, Heike A1 - Weise, Matthias A1 - Wolf, Jacqueline A1 - Yurkov, Andrey A1 - Gieg, Lisa M. A1 - Gorbushina, Anna T1 - A 30-year-old diesel tank: Fungal-dominated biofilms cause local corrosion of galvanised steel N2 - The increased use of biodiesel is expected to lead to more microbial corrosion, fouling and fuel degradation issues. In this context, we have analysed the metal, fuel and microbiology of a fouled diesel tank which had been in service for over 30 years. The fuel itself, a B7 biodiesel blend, was not degraded, and—although no free water phase was visible—contained a water content of ~60 ppm. The microbial community was dominated by the fungus Amorphotheca resinae, which formed thick, patchy biofilms on the tank bottom and walls. The tank sheets, composed of galvanised carbon steel, were locally corroded underneath the biofilms, up to a depth of a third of the sheet thickness. On the biofilm-free surfaces, Zn coatings could still be observed. Taken together, A. resinae was shown to thrive in these water-poor conditions, likely enhancing corrosion through the removal of the protective Zn coatings. KW - Fungal biofilms KW - Biodiesel degradation mechanisms PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-655014 DO - https://doi.org/10.1038/s41529-025-00731-2 SN - 2397-2106 VL - 10 IS - 1 SP - 1 EP - 14 PB - Springer Science and Business Media LLC AN - OPUS4-65501 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dixneit, J. A1 - Gibmeier, J. A1 - Kromm, Arne A1 - Schubnell, J. A1 - Lang, F. A1 - Loebich, F. A1 - Carl, E.-R. A1 - Ya, W. T1 - Residual stress distribution of a large component manufactured by AM-DED-Arc from high-strength weld filler material X90 N2 - Currently, DED-Arc manufactured components are not covered by design guidelines, and design factors such as residual stress factors are not defined for such components. This hinders industrial use, especially for components with a remaining surface waviness required by industry. For the first time the stress state of a high-strength, low-alloy, large-scale DED-Arc component was characterised in the as-built state and after cutting off the component from the substrate plate. Complementary methods of residual stress analyses were applied to gain a holistic insight into the residual stress distributions of a thick-walled part. In the as-built state, direction-dependent and position-dependent tensile residual stresses were found for the component at the level of the yield strength of the part. The additive manufacturing strategy continuous spiral deposition has no significant influence on the residual stresses in bead threshold area compared to the residual stresses of the remaining component. For this case, bead threshold is no structural imperfection. By removing the part from the substrate plate, the residual stresses are significantly redistributed. Tensile residual stresses are then present at a moderate level. Compressive residual stresses were determined in the volume of the deposited material. The general consideration of ‘‘high’’ tensile residual stresses in such thick-walled components is rather conservative. Therefore, design guidelines should take the manufacturing condition into account. KW - AM-DED-Arc KW - Residual stress KW - High strength steel PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-655239 DO - https://doi.org/10.1177/03093247251406876 SN - 2041-3130 SP - 1 EP - 18 PB - SAGE AN - OPUS4-65523 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Harris, J. A1 - Mey, I. P. A1 - Böhm, C. F. A1 - Trinh, T. T. H. A1 - Fink, A. A1 - Bayer, F. A1 - Leupold, S. A1 - Prinz, Carsten A1 - Tripal, P. A1 - Palmisano, R. A1 - Wolf, S. E. T1 - Ultra-smooth and space-filling mineral films generated via particle accretion processes N2 - Nonclassical crystallization typically occurs via the attachment of individual nanoparticles. Intuitively, materials synthesized via this route should exhibit pronounced surface roughness and porosity as a hallmark of the formation process via particle accretion. Here, we demonstrate that nonclassical mineralization of calcium carbonate allows synthesis of ultra-smooth and dense surfaces with unprece-dented root-mean-square roughness of 0.285 nm, simply by con-trolling the hydration state of the nanosized building blocks using Mg doping. High fidelity coating of corrugated substrates can even be achieved. Nonclassical crystallization can thus lead to space-filling inorganic solid-state materials transgressing the implicit porosity commonly expected for particle-driven self-organization processes. KW - Nonclassical crystallization KW - Hydration KW - Particle accretion PY - 2019 DO - https://doi.org/10.1039/c9nh00175a VL - 4 IS - 6 SP - 1388 EP - 1393 PB - Royal Society of Chemistry AN - OPUS4-49488 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rübner, Katrin T1 - Porenstruktur leichter Gesteinskörnungen aus Mauerwerkbruch N2 - Leichte Gesteinskörnungen mit Kornrohdichten < 2 g/cm³ werden industriell aus natürlichen Rohstoffen, wie Ton und Schiefer, hergestellt. Dabei fallen hohe Energiekosten an, während außerdem fortwährend die Verfügbarkeit geeigneter Rohstoffe sinkt. Eine Alternative stellen Leichtgranulate, die aus mineralischen Bau- und Abbruchabfällen hergestellt werden, dar. Im Forschungsprojekt „Aufbaukörnungen“ wurde eine Technologie zur Herstellung hochwertiger leichter Gesteinskörnungen aus Mauerwerkbruch entwickelt. Ziegelhaltige Bau- und Abbruchabfälle fallen in Deutschland mit bis zu 26 Mio. t pro Jahr an und weisen größere Verwertungsdefizite als Betonbruch auf. Der neuen Verwertungsstrategie liegt die Idee des rohstofflichen Recyclings zu Grunde. Die leichten Gesteinskörnungen werden am Ende eines mehrstufigen Herstellungsprozesses durch thermische oder hydrothermale Erhärtung im Labor- und halbtechnischen Maßstab produziert. Für Herstellungstechnologie und Eigenschaften der Leichtbetone sind neben Kornfestigkeit und Rohdichte die Porosität und Wasseraufnahme der leichten Gesteinskörnungen entscheidende Größen, die wiederum von Kornform, Oberflächenrauigkeit, Sinterschale und Porenstruktur der Körnungen beeinflusst werden. T2 - XVI. Porotec-Workshop über die Charakterisierung von feinteiligen und porösen Festkörpern CY - Bad Soden, Germany DA - 13.11.2012 PY - 2012 AN - OPUS4-27160 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heilmann, Maria T1 - Synthesis of bimetallic nickel nanoparticles as catalysts for the Sabatier reaction N2 - Nanoparticles (NP) have become important materials for a variety of chemical technologies. The enhanced surface-area-to-volume ratio of NPs, making them excellent for use as catalyst, in analytical assays, and for antimicrobial applications. Nickel NPs have exhibited immense potential as important catalyst for the Sabatier reaction, i.e. converting waste to energy via transformation of CO2 into CH4, and could replace the rare earth elements such as Ru, PT, or Rh. In this work we describe the solvothermal synthesis of monometallic and bimetallic nickel nanoparticles. Monodisperse monometallic Ni NPs were synthesized using Oleylamin as solvent and reducing agent. The nanoparticles were investigated using small angle scattering (SAXS), scanning transmission electron microscopy (STEM) and energy dispersive X-ray spectroscopy (EDX), showing that the NPs are stable while the surface is not entirely covered. However, Ni has a high propensity to undergo oxidation, and becoming deactivated by coke formation. Hence, we further explore the preparation of bimetallic NPs, where a second metal is added to stabilize the Ni. Bimetallic Cu-Ni NPs were synthesized by simultaneous solvothermal reduction. These bimetallic NPs exhibit excellent catalytic properties are promising candidates to be used as catalysts for efficient energy storage. T2 - 31. Tag der Chemie 2019 CY - Berlin, Germany DA - 11.07.2019 KW - Nanoparticles KW - Catalysis KW - Synthesis PY - 2019 AN - OPUS4-50171 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klobes, Peter T1 - Investigation on the microstructure of ultra high performance concrete N2 - Ultra-high performance concrete (UHPC) is characterised by compressive strengths above 150 MPa and an outstanding durability. These properties are achieved by optimisation of the mixture composition, the mixing procedure as well as the curing conditions of the concrete. Heat curing as well as the use of vacuum mixers may contribute to the high strength. The very high brittleness of UHPC can be compensated by the addition of steel or polymer fibres. UHPC is produced using a very low water/cement ratio of 0.25 or smaller in combination with adding of polycarboxylate ether based superplasticisers. Furthermore, finest cements with contents of 500 kg/m³, defined selections of coarse and fine aggregates with a maximum grain size between 0.5 and 8 mm and fine pozzolanic (silica fume, fly ash) and inert additives (quartz filler) are used. In doing so, the aim is to obtain a very high packing density of the cement paste matrix and the aggregate/paste interface while a very homogeneous microstructure with a high calcium silicate hydrate (CSH) portion is formed. In the case of optimal mixing and curing conditions, UHPC contains almost no pores and microcracks. Therefore, studies of porosity and pore structure are very important to characterise UHPC materials in connection with the mixture optimisation. Here, the experimental results for UHPC are presented in comparison with those of high-strength concrete (100 MPa) and normal-strength concrete (35 MPa), respectively. T2 - 8th International Symposium on the characterisation of Porous Solids CY - Edinburgh, Scotland DA - 11.06.2008 PY - 2008 AN - OPUS4-16396 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zhang, Zeyu A1 - Kruschwitz, Sabine A1 - Prinz, Carsten A1 - Halisch, M. A1 - Weller, Andreas T1 - Porenraumanalyse mittels MIP, NMR, SIP, BET, CT und Auflichtmikroskopie N2 - In der Vergangenheit wurde immer wieder diskutiert, ob die Porenhalsverteilung poröser silikatischer Medien maßgeblich die Relaxationszeit in Messergebnissen der Spektralen Induzierten Polarisation (SIP) bestimmt und dementsprechend auch neuere Ansätze, Porenweitenverteilungen aus diesen Daten abzuleiten, zuverlässig sein können. Systematische Studien an Gesteinen mit sehr unterschiedlichen Porenverteilungen zeigten, dass in Materialien mit engen Porenhälsen (z.B. < 5 μm) vor allem oder zusätzlich zum vermuteten Porenhalspeak niederfrequente Relaxationen zu beobachten sind, deren Ursache noch unklar ist. Unter Einbeziehung der Methoden Röntgen-Computertomografie (μ-CT), Quecksilberporosimetrie (MIP), Stickstoffabsortion, Nukleare Magnetische Resonanz, SIP und Auflichtmikroskopie untersuchen wir den Porenraum hinsichtlich der Parameter Porosität, Permeabilität und innere Oberfläche und bestimmen die geometrischen Eigenschaften wie Porenweitenverteilungen oder fraktale Dimension durch verschiedene Algorithmen. Dabei ist zu berücksichtigen, dass sich die Methoden hinsichtlich der Grenzen ihres Auflösungsvermögens unterscheiden. Mit einer Zusammenführung der Ergebnisse aller Methoden kann eine mehrere Längenskalen überdeckende Charakterisierung der Porenraumgeometrie erfolgen. Die Anwendung und Auswertung der verschiedenen Methoden werden am Beispiel von Baumberger Kalksandstein und Bentheimer Sandstein verglichen und diskutiert. T2 - 77. Jahrestagung der Deutschen Geophysikalischen Gesellschaft CY - Potsdam, Germany DA - 27.03.2017 KW - Spektral Induzierte Polarisation KW - Fraktale Dimension KW - MIP KW - Sandstein PY - 2017 AN - OPUS4-43246 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chen, Cong A1 - Müller, Bernd R. A1 - Prinz, Carsten A1 - Stroh, Julia A1 - Feldmann, Ines A1 - Bruno, Giovanni T1 - The correlation between porosity characteristics and the crystallographic texture in extruded stabilized aluminium titanate for diesel particulate filter applications N2 - Porous ceramic diesel particulate filters (DPFs) are extruded products that possess macroscopic anisotropic mechanical and thermal properties. This anisotropy is caused by both morphological features (mostly the orientation of porosity) and crystallographic texture. We systematically studied those two aspects in two aluminum titanate ceramic materials of different porosity using mercury porosimetry, gas adsorption, electron microscopy, X-ray diffraction, and X-ray refraction radiography. We found that a lower porosity content implies a larger isotropy of both the crystal texture and the porosity orientation. We also found that, analogous to cordierite, crystallites do align with their axis of negative thermal expansion along the extrusion direction. However, unlike what found for cordierite, the aluminium titanate crystallite form is such that a more pronounced (0 0 2) texture along the extrusion direction implies porosity aligned perpendicular to it. KW - Preferred orientation KW - X-ray refraction KW - Pore orientation KW - Crystal structure KW - Extrusion KW - Microstructure-property relations PY - 2020 DO - https://doi.org/10.1016/j.jeurceramsoc.2019.11.076 SN - 0955-2219 VL - 40 IS - 4 SP - 1592 EP - 1601 PB - Elsevier Ltd. AN - OPUS4-50325 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rübner, Katrin T1 - Studies on the Pore Structure of Lightweight Recycling Granules N2 - Lightweight granules are mineral, spherical and porous particles with bulk density less than 2000 kg m . New types of lightweight granules are made from masonry -3 rubble as an alternative to the commonly used expanded clay and shale. They are produced in a multistage manufacturing process by thermal or hydrothermal treatment. Studies of the microstructure of the new lightweight granules are very important to optimise the engineering properties with regard to different applications from lightweight concrete to planting substrates and wastewater treatment. Here, the results of porosity and pore structure measurements are presented. Characteristic samples with different bulk densities of both thermally and hydrothermally hardened granules have been analysed by means of various methods. T2 - 27. Deutsche Zeolith-Tagung CY - Oldenburg, Germany DA - 25.02.2015 PY - 2015 AN - OPUS4-32835 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Orientation of pore space in diesel particulate filter materials N2 - Porous ceramic diesel particulate filters (DPFs) are extruded products that possess macroscopic anisotropic mechanical and thermal properties. This anisotropy is caused by both morphologic features (mostly the orientation of porosity) and crystallographic texture. We systematically studied those two aspects in a cordierite and two aluminum titanate (AT) ceramic materials of different porosity using mercury porosimetry, gas adsorption, electron microscopy, X-ray diffraction, and X-ray refraction radiography. We found that a lower porosity in AT content implies a larger isotropy of both the crystal texture and the porous space orientation. We also found that, analogous to cordierite, AT crystallites do align with their axis of negative thermal expansion along the extrusion direction. However, unlike what found for cordierite, the aluminium titanate crystallite form is such that a more pronounced (0 0 2) texture along the extrusion direction implies porosity aligned perpendicular to it. T2 - 6th Cellular Materials CellMAT 2020 CY - Online meeting DA - 07.10.2020 KW - Microstructure-property relations KW - Preferred orientation KW - X-ray refraction KW - Pore orientation KW - Crystal structure KW - Extrusion PY - 2020 AN - OPUS4-51451 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heinekamp, Christian T1 - EXAFS elucidating local structure of zirconium based aorphous heterogeneous catalysts in C-F bond activation N2 - Amorphous materials play an important role in C-F bond activation but face the difficulty of limited available structural information by methods such as powder XRD and solid-state MAS NMR spectroscopy especially if the nucleus is not abundant enough. Here, we present heterogeneous catalysts, active in C-F bond activation, where EXAFS allowed specifically elucidating the local structure, which would have not been possible elsewise. T2 - HZB User Meeing 2023 CY - Berlin, Germany DA - 22.06.2023 KW - Catalysis KW - Zirconium KW - C-F bond activation PY - 2023 AN - OPUS4-59615 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heinekamp, Christian T1 - An Amorphous Lewis-acidic Zirconium Chloro Fluoride as HF Shuttle: C-F Bond Activation and Formation N2 - In this work, we successfully synthesized amorphous zirconium chloro fluoride (ZCF), which exhibits medium lewis acidity. In addition to investigating the local coordination sphere around the Zr atoms and the material properties, we were able to establish a catalytic behavior of ZCF in C-F bond activation reactions. We present a heterogeneous catalyst that performs dehydrofluorination of a fluoroalkane and consecutive hydrofluorination of an alkyne at room temperature. T2 - 23rd International Symposium on Fluorine Chemistry CY - Quebec City, Canada DA - 23.07.2023 KW - ZCF KW - Heterogeneous catalysis KW - C-F bond activation PY - 2023 AN - OPUS4-58053 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heinekamp, Christian T1 - Zirconium chloro fluoride as catalyst for C-F bond activation and HF transfer of fluoroalkanes N2 - In this work1, we have successfully synthesised amorphous zirconium chloro fluoride (ZCF), which exhibits medium lewis acidity. In addition to investigating the local coordination sphere around the Zr atoms and the material properties, we were able to establish a catalytic behavior of ZCF in C-F bond activation reactions. We present the first heterogeneous catalyst that performs dehydrofluorination of a fluoroalkane and consecutive hydrofluorination of an alkyne at room temperature. T2 - RSC Poster 2024 CY - Online meeting DA - 05.03.2024 KW - ZCF PY - 2024 AN - OPUS4-59619 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ebell, Gino T1 - Neue Erkenntnisse zur Initiierung von Wasserstoffinduzierter Spannungsrisskorrosion an Brückenbauwerken und N2 - Spannstahlbrücken die in der Vergangenheit mir vergüteten Spannstählen errichtet worden sind können unter ungünstigen Gegebenheiten bei deren Erstellung signifikante Probleme hinsichtlich der Tragfähigkeit bekommen. Im Speziellen kann die wasserstoffinduzierte Spannungsrisskorrosion hier bei der Errichtung der Brückenbauwerke Anrisse an den Spanndrähten erzeugt haben die Jahre später zum Versagen der Brücke führen können. Die Präsentation im Speziellen behandelt den Teileinsturz der Carolabrücke in Dresden. T2 - LS Brandenburg Workshop CY - Online meeting DA - 20.02.2026 KW - Korrosion KW - Spannungsrisskorrosion KW - Spannstahl KW - Wasserstoff PY - 2026 AN - OPUS4-65552 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Atila, Achraf A1 - Bakhouch, Yasser A1 - Xie, Zhuocheng T1 - Revealing the void-size distribution of silica glass using persistent homology N2 - Oxide glasses have proven to be useful across a wide range of technological applications. Nevertheless, their medium-range structure has remained elusive. Previous studies focused on ring statistics as a metric of the medium-range structure, but this metric provides an incomplete picture of the glassy structure. Here, we use atomistic simulations and state-of-the-art topological analysis tools, namely persistent homology (PH), to analyze the medium-range structure of the archetypal oxide glass (Silica) at ambient temperatures and with varying pressures. PH presents an unbiased definition of loops and voids, providing an advantage over other methods for studying the structure and topology of complex materials, such as glasses, across multiple length scales. We captured subtle topological transitions in medium-range order and cavity distributions, providing new insights into glass structure. Our work provides a robust way for extracting the void distribution of oxide glasses based on PH. KW - Medium-range KW - Voids KW - Topology KW - Silica glass KW - Atomistic simulations KW - Persistent homology PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-655690 DO - https://doi.org/10.1016/j.mtla.2025.102613 VL - 44 SP - 1 EP - 11 PB - Elsevier Inc. AN - OPUS4-65569 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tiwari, Jitendar Kumar A1 - Malladi, Bala A1 - Mishurova, Tatiana A1 - Fritsch, Tobias A1 - Nyborg, Lars A1 - Cao, Yu T1 - Influence of contour parameters on the surface roughness of fine channels produced by powder bed fusion-laser beam N2 - Surface roughness strongly influences the performance of fine internal channels in additively manufactured components. This study investigates how contour process parameters affect the surface finish of 1 mm-diameter channels produced by powder bed fusion–laser beam (PBF-LB). Five contour parameter sets with progressively increasing laser energy density (LED) were applied, while keeping infill parameters constant. Surface roughness was evaluated using surface profilometry, X-ray computed tomography (XCT), and optical microscopy (OM). Profilometry and OM provided localized measurements, whereas XCT captured full-channel roughness along the build direction. Results show that increasing LED initially reduces surface roughness due to improved melting and removal of partially fused particles, reaching optimal smoothness at an intermediate LED. Further LED increase causes roughness to rise again, attributed to balling and dross formation. Optical cross-sections depicted these trends, and XCT measurements closely matched profilometry data. The findings in this study highlight a trade-off between surface quality and dimensional accuracy, as higher LEDs improve smoothness but reduce channel diameter. This work establishes an optimal contour LED range for minimizing as-built surface roughness in fine internal channels, which can enhance the functional performance of PBF-LB components in aerospace, medical, and energy applications. KW - Additive manufacturing KW - PBF-LB KW - Surface roughness KW - Computed tomography KW - Optical tomography PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-655677 DO - https://doi.org/10.1016/j.vacuum.2026.115085 SN - 0042-207X VL - 246 SP - 1 EP - 10 PB - Elsevier Ltd. CY - Niederlande AN - OPUS4-65567 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - How to get it right with photoluminescence measurements in the UV/VIS/NIR N2 - Optical measurements of transparent solutions of organic dyes and semiconductor quantum dots and scattering materials such as luminescent nanocomposites and microparticles and phosphors dispersed in liquid and solid matrices play an important role in energy conversion, solid-state lighting, medical diagnostics, and security barcoding. A key performance parameter is the photoluminescence quantum yield QY, i.e., the number of emitted per number of absorbed photons. QY of transparent luminophore solutions can be obtained relative to a fluorescence QY standard of known QY. Such relative QY measurements require a calibrated spectrofluorometer. Here, we address typical sources of uncertainty for luminescence measurements and relative and absolute QY measurements from the instrument and material side and provide recommendations to circumvent or at least minimize them for transparent and scattering samples in the UV/vis/NIR/SWIR. T2 - Workshop "Photoluminescence Spectroscopy and its application in Materials Research" CY - Vienna, Austria DA - 19.02.2026 KW - Quality assurance KW - Reference material KW - Fluorescence KW - Dye KW - Traceability KW - Metrology KW - Calibration KW - Reference data KW - Reference product KW - Digital certificate KW - NIR KW - Instrument performance validation PY - 2026 AN - OPUS4-65575 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - Digital Transformation in Materials Science: PMD Core Ontology (PMDco) 3.0 – Patterns & Applications N2 - The digitalization of Materials Science and Engineering (MSE) demands standardized, interoperable approaches for representing complex experimental and simulation data. To address this challenge, the Platform MaterialDigital Core Ontology (PMDco) provides a mid-level semantic framework that bridges high-level ontologies and domain-specific terminologies. PMDco version 3.0, recently released, introduces significant enhancements based on a full alignment with the Basic Formal Ontology (BFO) as standardized in ISO/IEC 21838-2. This alignment ensures conceptual consistency and facilitates integration across heterogeneous data sources while enabling FAIR-compliant workflows. First addressing the idea behind a mid-level ontology in MSE, this presentation emphasizes its role in harmonizing diverse data models and supporting machine-actionable knowledge representation. New features and design patterns introduced in PMDco 3.0 will be highlighted, which strengthen interoperability and provide reusable modeling structures for common MSE concepts. Practical applications and prototype implementations will be discussed. PMDco has been developed through active community involvement and its future evolution relies on continued collaboration and discussion within the MSE community. Participation is strongly encouraged to ensure that PMDco remains relevant, comprehensive, and widely adopted. More information and opportunities to contribute can be found at materialdigital.de and github.com/materialdigital/core-ontology. T2 - VMAP User Forum 2026 CY - Sankt Augustin, Germany DA - 24.02.2026 KW - Semantic Technology KW - Knowledge Graph KW - PMD Core Ontology KW - Semantic Pattern KW - Machine-actionability PY - 2026 AN - OPUS4-65574 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ulbricht, Alexander T1 - Do Microbes like Additively Manufactured Aluminium? N2 - The use of laser-additively manufactured metallic components in the industrial sector is gaining traction, with the process now entering its application phase. Consequently, the materials are exposed to corrosive microbes, which this study examines in order to determine the implications of this exposure. Specifically, the study examines the exposure of laser powder bed fused AlSi10Mg (PBF-LB/AlSi10Mg) components to sulphate-reducing bacteria in an anaerobic environment. Is the specific PBF-LB microstructure a potential factor in determining or aiding biocorrosion? A prismatic specimen was exposed to sulphate-reducing bacteria (SRB) for two weeks. The sample was scanned by X-ray computed tomography (XCT) before and after SRB exposure. The two data sets were registered to each other (using the internal void distribution as markers, due to the corrosion of the specimen’s surface) to enable the evaluation of the corrosion damage. Virtual cuts of the 3D XCT reconstructions show a loss of volume and localised damage. The damage distribution aligns with the hatching pattern of laser exposure from laser powder bed fusion. T2 - Konferenz iCT 2026 CY - Linz, Austria DA - 10.02.2026 KW - Computed tomography KW - Biokorrosion KW - Additive manufacturing KW - PBF-LB KW - Laser powder bed fusion KW - Sulphate-reducing bacteria PY - 2026 AN - OPUS4-65570 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Nina T1 - Herausforderungen und Potenziale moderner Hochleistungs-Lichtbogenprozesse für effiziente Reparaturmaßnahmen an Altstahlkonstruktionen N2 - Stahltragwerke, die im späten 19. und frühen 20. Jahrhundert errichtet wurden, stellen noch heute einen wesentlichen Bestandteil der technischen Infrastruktur dar. Ein erheblicher Anteil der Brücken- und Ingenieurbauwerke befindet sich seit mehr als 80 oder sogar 100 Jahren in Betrieb und ist kontinuierlich steigenden Verkehrsaufkommen, Achslasten sowie dynamischen Einwirkungen ausgesetzt. Vor dem Hintergrund dieser zunehmenden Beanspruchungen sind beanspruchungsgerechte und konstruktiv angemessene Instandsetzungsstrategien unerlässlich, um die langfristige strukturelle Integrität sicherzustellen und zugleich den vorhandenen Baubestand nachhaltig zu erhalten. Da historische Stahlkonstruktionen überwiegend für genietete oder geschraubte Verbindungen ausgelegt wurden, stellt die nachträgliche Umsetzung geschweißter Reparatur- oder Verstärkungsmaßnahmen eine besondere Herausforderung dar. Neben den spezifischen werkstofflichen Eigenschaften alter Flussstähle sind insbesondere schweißbedingte Eigenspannungen sowie mikrostrukturelle Veränderungen zu berücksichtigen, da diese die Tragfähigkeit und das Gesamttragverhalten maßgeblich beeinflussen können. Infolgedessen müssen Instandsetzungskonzepte nicht nur die geometrische Wiederherstellung gewährleisten, sondern zugleich an den tatsächlichen Spannungszustand und die betrieblichen Beanspruchungen des Tragwerks angepasst werden. Vor diesem Hintergrund untersucht die vorliegende Arbeit MAG-Schweißversuche an Mischverbindungen zwischen historischem und modernem Baustahl. Der Nahtöffnungswinkel wurde systematisch zwischen 50° und 30° variiert, um den Einfluss der Fugengeometrie auf das Schweißgutvolumen, die Wärmeeinbringung sowie den resultierenden Eigenspannungszustand zu analysieren. Darüber hinaus kamen innovative Hochleistungs-Lichtbogenprozesse, wie beispielsweise ein modifizierter Sprühlichtbogen, zum Einsatz, um eine kontrollierte und reduzierte Wärmeeinbringung zu ermöglichen. Ziel ist es, schweißbedingte Eigenspannungen durch eine Optimierung von Prozessführung und Fugengestaltung zu minimieren und damit eine technisch fundierte sowie beanspruchungsgerechte Instandsetzungsstrategie für bestehende historische Stahltragwerke mit langfristiger Gebrauchstauglichkeit bereitzustellen. T2 - Forschungsseminar an der OvGU Magdeburg CY - Magdeburg, Germany DA - 18.02.2026 KW - Flussstahl KW - Reparaturmaßnahmen KW - Schweißeignung KW - Modifizierter Sprühlichtbogen KW - Eigenspannungen PY - 2026 AN - OPUS4-65577 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eddah, Mustapha A1 - Markötter, Henning A1 - Mieller, Björn A1 - Widjaja, Martinus Putra A1 - Beckmann, Jörg A1 - Bruno, Giovanni T1 - Multi-Energy High Dynamic Range (HDR) Synchrotron X-ray Computed Tomography applied to LTCC samples N2 - Synchrotron X-ray computed tomography (SXCT) is regularly used in materials science to correlate structural properties with macroscopic properties and to optimize manufacturing processes. The X-ray beam energy must be adapted to the sample properties, such as size and density. If both strongly and weakly absorbing materials are present, the contrast to the weakly absorbing materials is lost, resulting in image artifacts and a poor signal-to-noise ratio (SNR). One example is a low-temperature co-fired ceramics (LTCC), in which metal connections are embedded in a ceramic matrix and form 3-dimensional conducting structures. This article describes a method of combining SXCT scans acquired at different beam energies, significantly reducing metal artifacts, and improving image quality. We show how to solve the difficult task of merging the scans at low and high beam energy. Our proposed merging approach achieves up to 35% improvement in SNR within ceramic regions adjacent to metallic conductors. In this way, previously inaccessible regions within the ceramic structure close to the metallic conductors are made accessible. The paper further discusses methodological requirements, limitations, and potential extensions of the presented multienergy SXCT merging technique. T2 - iCT 2026 CY - Linz, Austria DA - 10.02.2026 KW - Synchrotron x-ray CT KW - Multi-energy CT KW - Low-Temperature cofired ceramics PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-655848 SP - 1 EP - 7 CY - e-Journal of Nondestructive Testing AN - OPUS4-65584 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hachet, G. A1 - Wei, S. A1 - Tehranchi, Ali A1 - Dong, X. A1 - Lestang, J. A1 - Zhang, A. A1 - Sun, B. A1 - Zaefferer, S. A1 - Gault, B. A1 - Ponge, D. A1 - Raabe, D. ED - Tehranchi, Ali T1 - Protection of metal interfaces against hydrogen-assisted cracking N2 - Enabling a hydrogen economy requires the development of materials resistant to hydrogen embrittlement (HE). More than 100 years of research have led to several mechanisms and models describing how hydrogen interacts with lattice defects and leads to mechanical property degradation. However, solutions to protect materials from hydrogen are still scarce. Here, we investigate the role of interstitial solutes in protecting critical crystalline defects sensitive to hydrogen. Ab initio calculations show that boron and carbon in solid solutions at grain boundaries can efficiently prevent hydrogen segregation. We then realized this interface protection concept on martensitic steel, a material strongly prone to HE, by doping the most sensitive interfaces with different concentrations of boron and carbon. These segregations, in addition to stress relaxations, critically reduce the hydrogen ingress by half, leading to an unprecedented resistance against HE. This tailored interstitial segregation strategy can be extended to other metallic materials susceptible to hydrogen-induced interfacial failure. KW - Hydrogen embrittlement KW - interstitial PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-650881 DO - https://doi.org/10.1038/s41467-025-67310-6 SN - 2041-1723 VL - 16 IS - 1 SP - 1 EP - 11 PB - Springer Science and Business Media LLC AN - OPUS4-65088 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fortini, Renata A1 - Meyer-Plath, A. A1 - Kehren, D. A1 - Gernert, U. A1 - Agudo Jácome, Leonardo A1 - Sturm, Heinz T1 - Measurement of flexural rigidity of multi-walled carbon nanotubes by Dynamic Scanning Electron Microscopy N2 - In this work the flexural rigidity of individual large diameter multi-walled carbon nanotubes (MWCNTs) was investigated. The bending modulus were obtained by detecting the resonance frequencies of mechanically excited cantilevered carbon nanotubes using the so-called dynamic scanning electron microscopy technique, and applying the Euler–Bernoulli beam theory. For the nanotubes studied, we determined a modulus of up to 160 GPa. This agrees with values reported by other authors for MWCNTs produced by catalytic chemical vapor deposition, however, it is 6-8 times smaller than values reported for single and multi-walled carbon nanotubes produced by arc-discharge synthesis. Toxicological studies with carbon nanotubes have been showing that inhaled airborne nanofibers that reach the deep airways of the respiratory system may lead to serious, asbestos-like lung diseases. These studies suggested that their toxicity critically depends on the fiber flexural rigidity, with high rigidity causing cell lesions. To complement the correlation between observed toxicological effects and fiber rigidities, reliable and routinely applicable measurement techniques for the flexural rigidity of nanofibers are required. KW - Flexural rigidity KW - Bending modulus KW - Resonance frequency KW - Carbon nanotubes KW - Fiber toxicology PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-514190 DO - https://doi.org/10.3390/fib8050031 SN - 2079-6439 VL - 8 IS - 5 SP - 31 PB - MDPI AN - OPUS4-51419 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Cano Murillo, Natalia A1 - Ghasem Zadeh Khorasani, Media A1 - Silbernagl, Dorothee A1 - Hahn, Marc Benjamin A1 - Hodoroaba, Vasile-Dan A1 - Sturm, Heinz T1 - Nanomechanical study of polycarbonate/boehmite nanoparticles/epoxy ternary composite and their interphases N2 - Thermoplastic modified thermosets are of great interest especially due to their improved fracture toughness. Comparable enhancements have been achieved by adding different nanofillers including inorganic particles such as nanosized boehmite. Here, we present a nanomechanical study of two composite systems, the first comprising a polycarbonate (PC) layer in contact with epoxy resin (EP) and the second consisting of a PC layer containing boehmite nanoparticles (BNP) which is also in contact with an EP layer. The interaction between PC and EP monomer is tested by in situ Fourier transformed infrared (FT-IR) analysis, from which a reaction induced phase separation of the PC phase is inferred. Both systems are explored by atomic force microscopy (AFM) force spectroscopy. AFM force-distance curves (FDC) show no alteration of the mechanical properties of EP at the interface to PC. However, when a PC phase loaded with BNP is put in contact with an epoxy system during curing, a considerable mechanical improvement exceeding the rule of mixture was detected. The trend of BNP to agglomerate preferentially around EP dominated regions and the stiffening effect of BNP on EP shown by spatial resolved measurements of Young's modulus, suggest the effective presence of BNP within the EP phase. KW - Composites KW - Mechanical properties KW - Nanoparticles KW - Thermoplastics KW - Thermosets PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-515965 DO - https://doi.org/10.1002/app.50231 SN - 0021-8995 SN - 1097-4628 VL - 138 IS - 12 SP - 1 EP - 11 PB - Wiley CY - New York, NY AN - OPUS4-51596 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sänger, Johanna Christiane A1 - Pauw, Brian Richard A1 - Sturm, Heinz A1 - Günster, Jens T1 - First time additively manufactured advanced ceramics by using two-photon polymerization for powder processing N2 - Methods and materials are presented here, which enable the manufacturing of fine structures using a 3D-printing method known as two-photon polymerization (2PP). As traditional photolithography methods for structuring ceramic slurries do not function with 2PP, due to light scattering on ceramic particles, a novel water-based photoresist with high ceramic loading of extremely well dispersed ceramic nano particles was developed. This photoresist is basically a ceramic slurry containing a photocurable agent and a photoinitiator to be crosslinkable with the 780 nm wavelength femtosecond laser light source of the 2PP machine. It is demonstrated that it is possible to gain a highly transparent and low viscous slurry suitable for 2PP processing. This work shows the development of the slurry, first printing results and the post-printing processes required to form three dimensional ceramic microstructures consisting of alumina toughened zirconia (ATZ). KW - 3D-printing KW - Two-photon polymerization KW - 2PP KW - Ceramic nano particles KW - Slurry KW - Alumina toughened zirconia KW - ATZ KW - Additive manufacturing KW - SchwarzP cells KW - Nano-ceramic-additive-manufacturing photoresin KW - NanoCAM PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-517441 DO - https://doi.org/10.1016/j.oceram.2020.100040 VL - 4 SP - 100040 PB - Elsevier Ltd. AN - OPUS4-51744 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Cano Murillo, Natalia A1 - Ghasem Zadeh Khorasani, Media A1 - Silbernagl, Dorothee A1 - Emamverdi, Farnaz A1 - Cacua, K. A1 - Hodoroaba, Vasile-Dan A1 - Sturm, Heinz T1 - Carrier Fibers for the Safe Dosage of Nanoparticles in Nanocomposites: Nanomechanical and Thermomechanical Study on Polycarbonate/Boehmite Electrospun Fibers Embedded in Epoxy Resin N2 - The reinforcing effect of boehmite nanoparticles (BNP) in epoxy resins for fiber composite lightweight construction is related to the formation of a soft but bound interphase between filler and polymer. The interphase is able to dissipate crack propagation energy and consequently increases the fracture toughness of the epoxy resin. Usually, the nanoparticles are dispersed in the resin and then mixed with the hardener to form an applicable mixture to impregnate the fibers. If one wishes to locally increase the fracture toughness at particularly stressed positions of the fiber-reinforced polymer composites (FRPC), this could be done by spraying nanoparticles from a suspension. However, this would entail high costs for removing the nanoparticles from the ambient air. We propose that a fiber fleece containing bound nanoparticles be inserted at exposed locations. For the present proof-of-concept study, an electrospun polycarbonate nonwoven and taurine modified BNP are proposed. After fabrication of suitable PC/EP/BNP composites, the thermomechanical properties were tested by dynamic mechanical analysis (DMA). Comparatively, the local nanomechanical properties such as stiffness and elastic modulus were determined by atomic force microscopy (AFM). An additional investigation of the distribution of the nanoparticles in the epoxy matrix, which is a prerequisite for an effective nanocomposite, is carried out by scanning electron microscopy in transmission mode (TSEM). From the results it can be concluded that the concept of carrier fibers for nanoparticles is viable. KW - Advanced materials KW - Electrospun nanocomposite fiber KW - Nanomechanical charecteisation KW - Nanosafety KW - Epoxy nanocomposites PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-528265 DO - https://doi.org/10.3390/nano11061591 VL - 11 IS - 6 SP - 1591 PB - MDPI CY - CH - 4020 Basel, Switzerland AN - OPUS4-52826 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schraut, Katharina A1 - Kargl, F. A1 - Adam, Christian A1 - Ivashko, O. T1 - In situ synchrotron XRD measurements during solidification of a melt in the CaO–SiO2 system using an aerodynamic levitation system N2 - Phase formation and evolution was investigated in the CaO–SiO2 system in the range of 70–80 mol% CaO. The samples were container-less processed in an aerodynamic levitation system and crystallization was followed in situ by synchrotron x-ray diffraction at the beamline P21.1 at the German electron synchrotron (DESY). Modification changes of di- and tricalcium silicate were observed and occurred at lower temperatures than under equilibrium conditions. Despite deep sample undercooling, no metastable phase formation was observed within the measurement timescale of 1 s. For the given cooling rates ranging from 300 K s−1 to about 1 K s−1, no decomposition of tricalcium silicate was observed. No differences in phase evolution were observed between reducing and oxidizing conditions imposed by the levitation gas (Ar and Ar + O2). We demonstrate that this setup has great potential to follow crystallization in refractory oxide liquids in situ. For sub-second primary phase formation faster detection and for polymorph detection adjustments in resolution have to be implemented. KW - Aerodynamic levitation KW - Calcium silicate KW - Phase formation KW - Oxide melts KW - In situ synchrotron x-ray diffraction PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-526952 DO - https://doi.org/10.1088/1361-648X/abf7e1 VL - 33 IS - 26 SP - 264003 (12pp) PB - IOP Publishing AN - OPUS4-52695 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Usmani, S. A1 - Voss, L. A1 - Stephan, Ina A1 - Hübert, Thomas A1 - Kemnitz, E. T1 - Improved Durability of Wood Treated with Nano Metal Fluorides against Brown-Rot and White-Rot Fungi N2 - Low-water soluble metal fluorides such as magnesium fluoride (MgF2) and calcium Fluoride (CaF2) were evaluated for decay protection of wood. Initially, the biocidal efficacy of nano metal fluorides (NMFs) against wood destroying fungi was assessed with an in-vitro agar test. The results from the test showed that agar medium containing MgF2 and CaF2 was more efficient in preventing fungal decay than stand-alone MgF2 or CaF2. These metal fluorides, in their nanoscopic form synthesized using fluorolytic sol-gel synthesis, were introduced into the sapwood of Scots pine and beech wood and then subjected to accelerated ageing by leaching (EN 84). MAS 19F NMR and X-ray micro CT images showed that metal fluorides were present in treated wood, unleached and leached. Decay resistance of Scots pine and beech wood treated with NMFs was tested against Wood destroying fungi Rhodonia placenta and Trametes versicolor in accordance with EN 113. Results revealed that mass losses were reduced to below 3% in wood treated with the combination of MgF2 and CaF2. It is concluded that NMFs provide full protection to wood even after it has been leached and can be used as wood preservatives in outdoor environments. KW - Nanoparticles KW - Fluoride KW - Wood protection KW - Fluorolytic sol-gel synthesis KW - Brown-rot fungi KW - White-rot fungi KW - Basidiomycetes PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-543877 DO - https://doi.org/10.3390/app12031727 VL - 12 IS - 3 SP - 1 EP - 11 PB - MDPI AN - OPUS4-54387 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fritzsche, Sven A1 - Topolniak, Ievgeniia A1 - Weise, Matthias A1 - Sturm, Heinz T1 - Shape deviations of DLW microstructures in dependency of fabrication parameters N2 - Deep understanding of the effects associated with fabrication parameters and their influence on the resulting structures shape is essential for the further development of direct laser writing (DLW). In particular, it is critical for development of reference materials, where structure parameters are precisely fabricated and should be reproduced with use of DLW technology. In this study we investigated the effect of various fabrication and preparation parameters on the structural precision of interest for reference materials. A well-studied photo-curable system, SZ2080 negative photo-resist with 1 wt.% Michler's ketone (Bis) photo-initiator, was investigated in this work. The correlation between applied laser power, laser velocity, fabrication direction on the deviations in the structure shape were observed by means of white light interferometry microscopy. Moreover, influence of slicing and hatching distances as well as prebake time were studied as function of sample shape. Deviations in the structure form between the theoretically expected and the one detected after DLW fabrication were observed in the range up to 15%. The observed shape discrepancies show the essential importance of fine-tuning the fabrication parameter for reference structure production. KW - Direct laser writing KW - Fabrication parameters KW - Structural precision KW - SZ2080 negative photo-resist KW - White light interferometry microscopy PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-535906 DO - https://doi.org/10.1088/1361-6439/ac2a14 VL - 31 IS - 12 SP - 1 EP - 8 PB - IOP Science AN - OPUS4-53590 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lackmann, C. A1 - Velki, M. A1 - Šimić, A. A1 - Müller, Axel A1 - Braun, U. A1 - Ečimović, S. A1 - Hollert, H. T1 - Two types of microplastics (polystyrene-HBCD and car tire abrasion) affect oxidative stress-related biomarkers in earthworm Eisenia andrei in a time-dependent manner N2 - Microplastics are small plastic fragments that are widely distributed in marine and terrestrial environments. While the soil ecosystem represents a large reservoir for plastic, research so far has focused mainly on the impact on aquatic ecosystems and there is a lack of information on the potentially adverse effects of microplastics on soil biota. Earthworms are key organisms of the soil ecosystem and are due to their crucial role in soil quality and fertility a suitable and popular model organism in soil ecotoxicology. Therefore, the aim of this study was to gain insight into the effects of environmentally relevant concentrations of microplastics on the earthworm Eisenia andrei on multiple levels of biological organization after different exposure periods. Earthworms were exposed to two types of microplastics: (1) polystyrene-HBCD and (2) car tire abrasion in natural soil for 2, 7, 14 and 28 d. Acute and chronic toxicity and all subcellular investigations were conducted for all exposure times, avoidance behavior assessed after 48 h and reproduction after 28 d. Subcellular endpoints included enzymatic biomarker responses, namely, carboxylesterase, glutathione peroxidase, acetylcholinesterase, glutathione reductase, glutathione S-transferase and catalase activities, as well as fluorescence-based measurements of oxidative stress-related markers and multixenobiotic resistance activity. Multiple biomarkers showed significant changes in activity, but a recovery of most enzymatic activities could be observed after 28 d. Overall, only minor effects could be observed on a subcellular level, showing that in this exposure scenario with environmentally relevant concentrations based on German pollution levels the threat to soil biota is minimal. However, in areas with higher concentrations of microplastics in the environment, these results can be interpreted as an early warning signal for more adverse effects. In conclusion, these findings provide new insights regarding the ecotoxicological effects of environmentally relevant concentrations of microplastics on soil organisms. KW - Microplastics KW - Earthworms KW - Toxicity KW - Biomarker KW - oxidative stress PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-545423 DO - https://doi.org/10.1016/j.envint.2022.107190 VL - 163 SP - 1 EP - 12 PB - Elsevier Ltd. AN - OPUS4-54542 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - INPR A1 - Fritzsche, Sven A1 - Pauw, Brian Richard A1 - Weimann, Christiane A1 - Sturm, Heinz T1 - First of its kind: A test artifact for direct laser writing N2 - With Direct Laser Writing (DLW) maturing in all aspects as a manufacturing technology a toolset for quality assurance must be developed. In this work we want to introduce a first of its kind test artifact. Test artifacts are standardized 3D models with specific geometric feature to evaluate the performance of writing parameters. Test artifacts are already common in other 3D additive manufacturing technologies e.g. Selective Laser Melting. The test artifact introduced in this work was developed in particular to accommodate 1) the high geometrical resolution of DLW structures and 2) the limited possibilities to examine the resulting structure. Geometric accuracy, surface adhesion as well as confocal raman spectroscopy results were considered when evaluating the design of the test artifact. We will explain the individual features and design considerations of our DLW test artifact. The difference between two slicers, Cura and 3DPoli, and the implications on measured feature sizes and the general shape is quantified. The measured geometries are used to derive a general design guide for a specific combination of photoresist, laser power and scanning speed and to analyse the geometric accuracy of a structure produced using these guidelines. KW - Multi photon lithography KW - Test artifact KW - Two photon polymerization KW - Direct Laser Writing KW - Quality infrastructure PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-560530 DO - https://doi.org/10.20944/preprints202210.0259.v1 SP - 1 EP - 29 PB - MDPI CY - Basel AN - OPUS4-56053 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Silbernagl, Dorothee A1 - Sturm, Heinz A1 - Plajer, A. J. T1 - Thioanhydride/isothiocyanate/epoxide ring-opening terpolymerisation: sequence selective enchainment of monomer mixtures and switchable catalysis N2 - We report a new sequence selective terpolymerisation in which three monomers (butylene oxide (BO) A, PhNCS B and phtalic thioanhydride (PTA) C) are selectively enchained into an (ABA′C)n sequence. PTA/PhNCS/BO ring-opening terpolymerisation ROTERP can be coupled with CS2 ROTERP to generate tetrapolymers and with εDL ROP in switchable catalysis for blockpolymer synthesis. KW - Blockcopolymer KW - 1H-NMR KW - TGA KW - DSC KW - AFM PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-552339 DO - https://doi.org/10.1039/d2py00629d SP - 1 EP - 5 PB - Royal Society of Chemistry CY - Cambridge, UK AN - OPUS4-55233 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wurzler, Nina A1 - Schutter, Jan David A1 - Wagner, R. A1 - Dimper, Matthias A1 - Lützenkirchen-Hecht, D. A1 - Özcan Sandikcioglu, Özlem T1 - Abundance of Fe(III) during cultivation affects the microbiologically influenced corrosion (MIC) behaviour of iron reducing bacteria Shewanella putrefaciens N2 - The effect of the presence of Fe(III) during the cultivation on the electrochemical activity and corrosion behaviour of dissimilatory iron reducing bacteria Shewanella putrefaciens was studied by means of ex situ and in situ X-ray absorption near-edge spectroscopy (XANES). Stainless steel AISI 304 and thin iron films were studied as substrates. XANES analysis indicated an accelerated iron dissolution and growth of an oxide/hydroxide film for the culture grown with Fe(III) in comparison to the culture grown in absence of Fe(III). Electrochemical Analysis indicated that the biofilm resulted in acceleration of the general corrosion but provides protection against local corrosion. KW - Stainless Steel KW - XANES KW - Iron KW - Cyclic Voltammetry KW - Microbiological Corrosion PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-513788 DO - https://doi.org/10.1016/j.corsci.2020.108855 VL - 174 SP - 108855 PB - Elsevier Ltd. AN - OPUS4-51378 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Processing and application properties of multiple principal element alloys (MPEA) N2 - The presentation gives an overview of BAM's activities on processing influences and application properties of MPEAs in the form of joined and machined high and medium entropy alloys (CoCrFeMnNi and CoCrNi). In the case of welding, the focus is on defect-free welded joints with sufficient mechanical properties. In the case of machining, the focus is on the possible influence on the surface quality of the materials through adequate milling parameters. In addition, the hydrogen absorption and diffusion properties as well as the electrochemical corrosion behavior are fundamentally examined. T2 - FAU-Department Werkstoffwissenschaften, Seminar: Aktuelle Probleme der Werkstoffwissenschaften CY - Erlangen, Germany DA - 25.04.2024 KW - Welding KW - Application properties KW - Machining KW - High-entropy alloy KW - Hydrogen PY - 2024 AN - OPUS4-59975 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Özcan Sandikcioglu, Özlem T1 - High-throughput, automated and autonomous approaches for the design of corrosion resistant materials N2 - The integration of high-throughput electrochemistry, experimental automation and AI-driven processes is enabling the rapid discovery and optimization of advanced materials. This presentation will summarize our research in this field. T2 - GfKORR Grundlagen und Simulation Arbeitsgruppentreffen CY - Online meeting DA - 04.07.2024 KW - MAPs@BAM KW - CCMat KW - Corrosion KW - Electrochemistry PY - 2024 AN - OPUS4-62644 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rütters, R. T1 - Towards defining reasonable minimum composition thresholds – impacts of variable CO2 stream compositions on transport, injection and storage N2 - The collaborative project “Impacts of impurities in CO2 streams captured from different emitters in a regional cluster on transport, injection and storage (CLUSTER)” aimed to set up recommendations on how to define “reasonable minimum composition thresholds” that CO2 streams should meet when accessing CO2 transport pipeline networks. Within CLUSTER, we investigated potential impacts of CO2 streams with different and temporally variable compositions and mass flow rates along the whole CCS chain. Investigations included, amongst others, impacts on: Corrosion of pipeline steel, pipeline network design and related transport costs, alteration of well bore cements, pressure evelopment and rock integrity, geochemical reactions, and petrophysical and geomechanical rock properties. All investigations are based on a generic CCS chain scenario. In this scenario, CO2 streams are captured from a spatial cluster of eleven emitters and collected in a regional pipeline network. Emitters comprise seven fossil fuel-fired power plants equipped with different capture technologies, two cement plants, one refinery and one integrated iron and steel plant. In total, 19.78 Mio t CO2 (including impurities) are captured in the emitter cluster annually. The combined CO2 stream is transported in a trunk line with a length of 400 km (100 km of these offshore) and is injected into five generic storage structures. The storage reservoirs are saline aquifers of the Buntsandstein. The investigations revealed beneficial and deteriorating impacts of different impurities and combinations thereof. Overall, no fundamental technical obstacles for transporting, injecting and storing CO2 streams of the modelled variable compositions and mass flow rates were observed. Based on the results, the CLUSTER project team recommends not to define “minimum composition thresholds” for CO2 streams as strict threshold values for eachindividual impurity in the stream. Instead, CO2 stream compositions and variabilities for specific CCS projects should be constrained with regard to a set of parameters including i) the overall CO2 content, ii) maximum contents of relevant impurities or elements, iii) acceptable variability of CO2 stream composition, and iv)impurity combinations to be avoided. T2 - 15th International Conference on Greenhouse Gas Control Technologies, GHGT-15 CY - Online meeting DA - 15.03.2021 KW - Corrosion KW - Impurities KW - CO2 quality KW - Pipeline network KW - Whole-chain CCS scenario KW - Recommendations PY - 2021 AN - OPUS4-52419 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pirskawetz, Stephan A1 - Weise, Frank A1 - Rieffel, Y. A1 - Gorbushina, Anna T1 - Die Schlossbrücke Berlin - Schutz der Göttinnen N2 - Vielleicht nannten es die Berliner „Puppen putzen“, wenn in den 1880er Jahren die Marmorstatuen auf der Schlossbrücke vor dem Berliner Stadtschloss mit Bürste, Wasser und Seife von Staub, Ruß und Taubendreck befreit wurden. Soviel Pflege wurde diesen Göttinnen aus der griechischen Mythologie nicht immer zuteil. So haben Klima, Luftverschmutzung und der 2. Weltkrieg, wie bei anderen Kunstwerken auch, tiefe Spuren hinterlassen. Der Erhalt dieser zwischen 1847 und 1857 aufgestellten Skulpturen und vieler vergleichbarer Objekte im Stadtbild ist durch die auch heute weiter fortschreitende Schädigung des Marmors gefährdet. In den Jahren 2006 bis 2010 förderte die Deutsche Bundesstiftung Umwelt (DBU) ein Projekt zur „Entwicklung und Überprüfung von Einhausungssystemen zur Reduzierung umweltbedingter Schädigungen von außenexponierten Marmorobjekten mit dem Ziel des langfristigen Erhalts in situ an einem national bedeutenden Objektkomplex, den Schlossbrückenfiguren unter den Linden, Berlin“. Geleitet und restauratorisch betreut wurde das Projekt durch das Landesdenkmalamt (LDA) Berlin. Durch die Abteilung Strukturgeologie und Geodynamik (GZG) der Georg-August Universität Göttinnen wurden die Verwitterungsmechanismen des Marmors untersucht und auf dieser Basis Anforderungen an das Schutzsystem formuliert. Anhand von numerischen Simulationen des Instituts für Bauklimatik der Technischen Universität Dresden (TUD) wurde das bauphysikalische Konzept des Einhausungssystems optimiert. Die konstruktive Gestaltung eines Prototyps und des finalen Entwurfs erfolgte durch das Fachgebiet Konstruktives Entwerfen und Tragwerkslehre der Universität der Künste Berlin. Durch den Fachbereich Baustoffe der BAM erfolgten die Realisierung des Prototyps der Einhausung sowie ein umfangreiches Klimamonitoring an den Skulpturen. Anhand dieses interdisziplinären Projektes und ergänzt durch weitere Messungen wird gezeigt, mit welchen Methoden die für die Degradation von Marmor relevanten Mechanismen untersucht werden können. Die Erkenntnisse aus dem Projekt sind die Grundlage für die Entwicklung nachhaltiger Pflege- und Schutzkonzepte für die kulturhistorisch wertvollen Skulpturen. Nur mit solchen modernen konservatorischen Programmen können die Originalskulpturen im Berliner Stadtraum erlebbar bleiben. T2 - Workshop Kulturerhaltung - Vom Dampfkessel zu Nanomaterialien CY - Berlin, Germany DA - 17.11.2021 KW - Baustoffe KW - Marmor KW - Verwitterung KW - Kulturelles Erbe KW - Wintereinhausungen KW - Klima KW - Zerstörungsfreie Prüfung KW - Building materials KW - Marble KW - Degradation KW - Cultural heritage KW - Winter shelters KW - Climate KW - Nondestructive testing PY - 2021 SN - 2567-1251 VL - 3 SP - 87 EP - 96 PB - Druckerei G. Bohm CY - Berlin AN - OPUS4-54637 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Aristia, Gabriela T1 - Electrochemical measurement of polyaniline containing coating at high temperature: PROBLEMS AND CHALLENGES N2 - This presentation describes special aspects when performing measurements at high temperatures. Especially electrochemical issues are addressed for impedance spectroscopy, like overlapping time constants, handling of noise etc. T2 - Electrochemical Doctoral School “Corrosion: from analysis to modelling” CY - Brussels Belgium DA - 04.02.2019 KW - Polyaniline KW - Geothermal KW - Electrochemical impedance spectroscopy PY - 2019 AN - OPUS4-47917 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wetzel, Annica A1 - Morell, Daniel A1 - von der Au, Marcus A1 - Witt, Julia A1 - Özcan Sandikcioglu, Özlem T1 - Transpassive Behavior of Equimolar CrMnFeCoNi and CrCoNi Multi‐Principal Element Alloys in an Alkaline NaCl Electrolyte N2 - AbstractWe investigated the corrosion properties and transpassive behavior of CrMnFeCoNi and CrCoNi multi‐principal element alloys (MPEAs) in a 0.1 M NaCl electrolyte at pH 12. By using SECM‐based tip substrate voltammetry (TSV) in combination with the chemical analysis of the electrolyte, we were able to differentiate between anodic metal dissolution and oxygen evolution in the transpassive range. Our investigations have shown that CrCoNi has a significantly higher corrosion resistance compared to CrMnFeCoNi. In the studied alkaline environment, a transpassive oxide film is formed on the surface of CrCoNi during secondary passivation. This transpassive oxide film appears to play a significant role in oxygen evolution, as the increase in TSV currents at the microelectrode coincides with the corresponding current density plateau of the voltametric current trace. The formation of the transpassive oxide film was not observed in previous studies conducted in acidic environments. Moreover, the alkaline electrolyte induced a positive hysteresis and mild pitting corrosion, in addition to intergranular corrosion, which was the sole corrosion process observed at acidic pH levels. These findings enhance the understanding of the processes governing the transpassivity of CrMnFeCoNi and CrCoNi MPEAs in alkaline environments and have potential implications for the development of application‐tailored corrosion‐resistant MPEAs. KW - Multi-principal element alloys KW - MPEA KW - Corrosion KW - Oxygen evolution reaction KW - Transpassive region PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-611594 DO - https://doi.org/10.1002/celc.202400346 SN - 2196-0216 SP - 1 EP - 9 PB - Wiley AN - OPUS4-61159 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bernardino, R. A1 - Wirth, C. A1 - Stares, S.L. A1 - Salmoria, G.V. A1 - Hotza, D. A1 - Günster, Jens T1 - Manufacturing of SiO2-Coated b-TCP Structures by 3D Printing using a Preceramic Polymer as Printing Binder and Silica Source N2 - Tricalcium phosphate (b-TCP) can be used as bone graft, exhibiting suitable bioabsorption and osteoconduction properties. The presence of silica may induce the formation of a hydroxyapatite layer, enhancing the integration between implant and bone tissue. Preceramic polymers present silicon in their composition, being a source of SiO2 after thermal treatment. Using the versatility of 3D printing, b-TCP and a polysiloxane were combined to manufacture a bulkb-TCP with a silica coating. For the additive manufacturing process, PMMA powder was used as passive binder for the b-TCP particles, and polymethylsilsesquioxane (MK), dissolved in an organic solvent, was used both as a printing binder (ink) and as the source of SiO2 for the coating. Five distinct coating compositions were printed with increasing amounts of MK. The structures were then submitted to heat treatment at 1180 °C for 4 h. XRD and FTIR showed no chemical reaction between the calcium phosphate and silica. SEM allowed observation of a silicon-based ating on the structure surface. Mechanical strength of the sintered porous structures was within the range of that of trabecular bones. KW - Tricalcium Phosphate KW - 3D-Printing KW - Preceramic polymer KW - Bone regeneration PY - 2018 DO - https://doi.org/10.4416/JCST2017-00056 VL - 9 IS - 1 SP - 37 EP - 41 PB - Göller Verlag CY - 76532 Baden-Baden AN - OPUS4-45715 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Xin, L. A1 - Bungartz, M. A1 - Maenz, S. A1 - Horbert, V. A1 - Hennig, M. A1 - Illerhaus, Bernhard A1 - Günster, Jens A1 - Bossert, J. A1 - Bischoff, S. A1 - Borowski, J. A1 - Schubert, H. A1 - Jandt, K. A1 - Kunisch, E. A1 - Kinne, R. A1 - Brinkmann, O. T1 - Decreased extrusion of calcium phosphate cement versus high viscosity PMMA cement into spongious bone marrow—an ex vivo and in vivo study in sheep vertebrae N2 - Vertebroplasty or kyphoplasty of osteoporotic vertebral fractures bears the risk of pulmonary cement embolism (3.5%–23%) caused by leakage of commonly applied acrylic polymethylmethacrylate (PMMA) cement to spongious bone marrow or outside of the vertebrae. Ultraviscous cement and specific augmentation systems have been developed to reduce such adverse effects. Rapidly setting, resorbable, physiological calcium phosphate cement (CPC) may also represent a suitable alternative. PURPOSE: This study aimed to compare the intravertebral extrusion of CPC and PMMA cement in an ex vivo and in vivo study in sheep. STUDY DESIGN/SETTING: A prospective experimental animal study was carried out. METHODS: Defects (diameter 5 mm; 15 mm depth) were created by a ventrolateral percutane-ous approach in lumbar vertebrae of female Merino sheep (2–4 years) either ex vivo (n = 17) or in vivo (n = 6), and injected with: (1) CPC (L3); (2) CPC reinforced with 10% poly(l-lactide-co-glycolide) (PLGA) fibers (L4); or (3) PMMA cement (L5; Kyphon HV-R). Controls were untouched (L1) or empty defects (L2). The effects of the cement injections were assessed in vivo by blood gas analysis and ex vivo by computed tomography (CT), micro-CT (voxel size: 67 µm), histology, and biomechanical testing. KW - Bone marrow extrusion KW - Brushite-forming calcium phosphate cement KW - Cement injection KW - Ex vivo KW - High- viscosity PMMA cement KW - In vivo KW - Large animal model KW - Sheep KW - Vertebroplasty PY - 2016 DO - https://doi.org/10.1016/j.spinee.2016.07.529 SN - 1529-9430 SN - 1878-1632 VL - 16 IS - 12 SP - 1468 EP - 1477 PB - Elsevier Inc. AN - OPUS4-38058 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hmood, F. A1 - Schmidt, Franziska A1 - Görke, O. A1 - Günster, Jens T1 - Investigation of chemically modified ICIE16 bioactive glass, part II N2 - Chemically modified bioactive glasses based on ICIE16 were prepared with the melt-quenching method using water as a quenching medium. The sinterability of these bioactive glasses was investigated and is discussed in this article. The sintering experiments were conducted with different sintering temperatures, sintering times and heating rates. Those parameters are crucial for dense glass with an amorphous structure. The particle size (d50) of the starting glass powder was determined at 88 μm and kept constant. The pre-pressed glass pellets were cold-isostatically pressed at 300 MPa to a green density of around 63 %. Density development, phase identification, shrinkage behavior and the microstructure were investigated to determine the sinterability of the developed glasses. The glass powders were sintered at different temperatures inside the processing window while crystallization was monitored. The results have shown that the sinterability of the developed glasses strongly dependsonthe proposed chemical additions. The highest density reached was 96 %, which belongs to BP1 glass with sintering conditions of 20 K/min heating rate for 60 min at 750 °C. KW - Bioactive glass KW - Viscous sintering KW - Crystallization KW - Processing window KW - Grain boundary PY - 2019 DO - https://doi.org/10.4416/JCST2019-00031 VL - 11 IS - 1 SP - 1 EP - 9 PB - Göller Verlag AN - OPUS4-49913 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zocca, Andrea A1 - Gomes, Cynthia A1 - Linow, Ulf A1 - Marx, Heidi A1 - Melcher, J A1 - Colombo, P A1 - Günster, Jens T1 - Structural optimization of printed structures by self-organized relaxation N2 - Purpose – This paper aims to present an additive manufacturing-based approach in which a new strategy for a thermally activated local melting and material flow, which results in densification of printed structures, is introduced. Design/methodology/approach – For enabling this self-organized relaxation of printed objects by the viscous flow of material, two interconnected structures are printed simultaneously in one printing process, namely, Structure A actually representing the three dimensional object to be built and Structure B acting as a material reservoir for infiltrating Structure A. In an additional process step, subsequent to the printing job, an increase in the objects’ temperature results in the melting of the material reservoir B and infiltration of structure A. Findings – A thermally activated local melting of the polymethylsilsesquioxane results in densification of the printed structures and the local formation of structures with minimum surface area. Originality/value – The present work introduces an approach for the local relaxation of printed three-dimensional structures by the viscous flow of the printed material, without the loss of structural integrity of the structure itself. This approach is not restricted only to the materials used, but also offers a more general strategy for printing dense structures with a surface finish far beyond the volumetric resolution of the 3D printing process. KW - Printing KW - 3D PY - 2016 DO - https://doi.org/10.1108/RPJ-07-2014-0087 SN - 1355-2546 VL - 22 IS - 2 SP - 344 EP - 349 PB - Emerald AN - OPUS4-37447 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zocca, Andrea T1 - LSD-3D printing: a novel technology for the Additive Manufacturing of ceramics N2 - The layer-wise slurry deposition (LSD) is an innovative process for the deposition of powder layers with a high packing density for Additive Manufacturing (AM). A slurry with small organic content is repetitively spread as thin layers on top of each other by means of a doctor blade. During the deposition, the ceramic particles settle to form thin layers with a high packing density (55-60%). Each layer is then dried, resulting in the stacking of a dry powder bed with high powder packing. When coupled with a printing head or with a laser source, the LSD enables novel AM technologies inspired to the 3D printing or selective laser sintering, but taking advantage of having a highly dense powder bed. The LSD -3D printing, in particular, offers the potential of producing large (> 100 mm) and high quality ceramic parts, with microstructure and properties similar to traditional processing. This presentation will give an overview of the milestones in the development of this technology, with focus on the latest results applied both to silicate and to technical ceramics. T2 - 15th Conference & Exhibition of the European Ceramic Society (ECerS2017) CY - Budapest, Hungary DA - 09.07.2017 KW - Layerwise Slurry Deposition KW - Ceramics KW - Additive Manufacturing KW - 3D Printing PY - 2017 AN - OPUS4-44171 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koerdt, Andrea T1 - Microbial corrosion of iron coupled to methanogenesis by strains from different environments N2 - Microbially influenced corrosion (MIC) of iron is usually attributed to sulfate-reducing microorganisms (SRM) which act upon the metal by the reactiveness of hydrogen sulfide, and by withdrawal of the available electrons in electrical contact with the metal. Methanogenic archaea are supposed to cause MIC. Because they do not produce hydrogen sulfide, withdrawal of electrons may be their main corrosive mechanism; however, mechanistic details and kinetics of the overall process are poorly understood. Precipitation of siderite (4Fe + 5HCO3 + 5H+  4FeCO3 + CH4 + 3H2O) can lead to an insulating layer on the metal surface and lower the corrosion rate. Still, the extent of FeCO3 precipitation may be significantly influenced by environmental conditions such as pH and advective processes. T2 - EMBO-Workshop CY - Vienna, Austria DA - 02.08.2018 KW - Methanogens KW - MIC KW - Corrosion KW - Environmental Simulation PY - 2018 AN - OPUS4-46396 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ginés-Palomares, J.-C. A1 - Fateri, M. A1 - Schubert, T. A1 - de Peindray d’Ambelle, L. A1 - Simon, Sebastian A1 - Gluth, Gregor A1 - Günster, Jens A1 - Zocca, Andrea T1 - Material aspects of sintering of EAC-1A lunar regolith simulant N2 - Future lunar exploration will be based on in-situ resource utilization (ISRU) techniques. The most abundant raw material on the Moon is lunar regolith, which, however, is very scarce on Earth, making the study of simulants a necessity. The objective of this study is to characterize and investigate the sintering behavior of EAC-1A lunar regolith simulant. The characterization of the simulant included the determination of the phase assemblage, characteristic temperatures determination and water content analysis. The results are discussed in the context of sintering experiments of EAC-1A simulant, which showed that the material can be sintered to a relative density close to 90%, but only within a very narrow range of temperatures (20–30 °C). Sintering experiments were performed for sieved and unsieved, as well as for dried and non-dried specimens of EAC-1A. In addition, an analysis of the densification and mechanical properties of the sintered specimens was done. The sintering experiments at different temperatures showed that the finest fraction of sieved simulant can reach a higher maximum sintering temperature, and consequently a higher densification and biaxial strength. The non-dried powder exhibited higher densification and biaxial strength after sintering compared to the dried specimen. This difference was explained with a higher green density of the non-dried powder during pressing, rather than due to an actual influence on the sintering mechanism. Nevertheless, drying the powder prior to sintering is important to avoid the overestimation of the strength of specimens to be fabricated on the Moon. KW - Lunar regolith KW - Ceramics KW - Microstructure KW - Sintering KW - Softening temperature PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-592668 DO - https://doi.org/10.1038/s41598-023-50391-y SN - 2045-2322 VL - 13 SP - 1 EP - 14 PB - Springer Nature AN - OPUS4-59266 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Das, Chayanika T1 - Graphene polymer nanocomposite coatings for corrosion inhibition of mg alloys N2 - Mg is a very promising material for lightweight construction and biomedical applications. However, the applicability of Mg and its alloys is hindered by its high corrosion susceptibility. Moreover, due to the toxicity of most inorganic conversion coating systems, the development of novel pre-treatment strategies for technical alloys are of vital importance. Recently, the application of intrinsically conducting polymers (ICPs) have been introduced as an alternative approach for corrosion protection of Mg alloys. ICPs with electronic conductivity are known to be able to passivate small defects, however they fail in the presence of large defects due to fast coating reduction and increased cation transport if macroscopically extended percolation networks exist. The aim of this study is to develop graphene-polymer nanocomposite thin films for corrosion protection of Mg-alloys. As polymer matrix, poly(4-vinyl pyridine) (P4VP) was selected due to its semiconducting properties and protonic conductivity. In contrast to ICPs with electronic conductivity, the pH-dependant, reversible protonation/de-protonation capability of the P4VP has been utilized to synthesize environment-responsive coatings. The presentation summarizes our recent results on the synthesis and characterization of this novel coating system with a special focus on their interfacial stability and corrosion protection properties. T2 - Eurocorr 2019 CY - Seville, Spain DA - 09.09.2019 KW - Polymer bilayer coatings KW - Ggraphene polymer nanocomposite KW - Corrosion inhibition KW - Magnesium alloy PY - 2019 AN - OPUS4-49849 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Review: Biofuels: Alternative Feedstocks and Conversion Processes for the Production of Liquid and Gaseous Biofuels N2 - his fully updated examination of sustainable processes for gaseous and liquid biofuels production, published for the second time within the series “Biomass, Biofuels, Biochemicals”, provides 33 contributions made by 120 authors. They present a holistic view of biofuels in research, operation, scale‐up and application. Comparing to the first edition, all chapters have been updated and new chapters covering topics of current interest, including sustainability and biohydrogen have been added. By its wide overview on existing technologies, this book provides state‐of‐the‐art information and knowledge to the desired readership, like post‐graduates, researchers in the area of biofuels, wastewater treatment, alternate energy sources, renewable energy from biomass, chemical and biochemical engineers, microbiologists, biotechnologists working in academic and research institutes as well as in industry and governmental agencies. KW - Biofuel PY - 2020 DO - https://doi.org/10.1002/maco.202070074 SN - 1521-4176 SN - 0947-5117 VL - 71 IS - 7 SP - 1230 EP - 1231 PB - WILEY‐VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-50961 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zocca, Andrea T1 - A comparison of layerwise slurry deposition and (LSD-print) laser induced slip casting (LIS) for the additive manufacturing of advanced ceramics N2 - The presentation gives an overview of two slurry-based additive manufacturing (AM) technologies specifically developed for advanced ceramic materials. The “Layerwise Slurry Deposition” (LSD-print) is a modification of Binder Jetting making use of a ceramic slurry instead of a dry powder as a feedstock. In this process, a slurry is deposited layer-by-layer by means of a doctor blade and dried to achieve a highly packed powder layer, which is then printed by jetting a binder. The LSD-print technology combines the high-speed printing of binder jetting with the possibility of producing a variety of high-quality ceramics with properties comparable to those achieved by traditional processing. The Laser Induced Slip casting (LIS) technology follows a novel working principle by locally drying and selectively consolidating layer-by-layer a ceramic green body in a vat of slurry, using a laser as energy source. LIS combines elements of Vat Photopolymerization with the use of water-based feedstocks containing a minimal amount of organic additives. The resulting technology can be directly integrated into a traditional ceramic process chain by manufacturing green bodies that are sintered without the need of a dedicated debinding. Both technologies offer high flexibility in the ceramic feedstock used, especially concerning material and particle size. Advantages and disadvantages are briefly described to outline the specific features of LSD-print and LIS depending on the targeted application. T2 - AM Ceramics CY - Vienna, Austria DA - 27.09.2023 KW - Additive Manufacturing KW - Dental KW - Ceramics KW - Feldspar PY - 2023 AN - OPUS4-58468 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zocca, Andrea T1 - LSD-print: a 10-years journey of an additive manufacturing technology from porcelain to technical ceramics N2 - Motivated by the aim of developing an additive manufacturing (AM) technology easily integrated in the process chains of the ceramic industry, the LSD-print technology was conceived as a slurry-based variation of binder jetting (BJ). BJ and other powder bed technologies (such as powder bed fusion) are amongst the most successful AM techniques, especially for metals and polymers, thanks to their high productivity and scalability. The possibility to use commercially available feedstocks (in the form of powders or granules) makes BJ also attractive for ceramic materials. The application of these techniques to most advanced ceramics has however been difficult so far, because of the limitations in depositing homogeneous layers with fine, typically poorly flowable powders. In this context, the "layerwise slurry deposition" (LSD) was proposed at TU Clausthal (Germany) as a slurry-based deposition of ceramic layers by means of a doctor blade. Combined with layer-by-layer laser sintering of the material, the LSD process was originally demonstrated for the rapid prototyping of silicate ceramics. Due to the difficulties in controlling the microstructure and the defect formation in laser-sintered technical ceramics, the LSD process was later combined with inkjet printing in the LSD-print technology, which has been further developed at BAM (Germany) in the past decade. The LSD-print technology combines the high speed of inkjet printing, typical of BJ, with the possibility of producing a variety of high-quality ceramics with properties comparable to those achieved by traditional processing. Due to the mechanical stability of the powder bed, the process can also be carried out with continuous layer deposition on a rotating platform, which further increases its productivity. This presentation will delve into 10 years of research on the LSD-print of a wide variety of technical ceramics including alumina, silicon carbides and dental ceramics. The discussion highlights how a seemingly small process and feedstock modification (from powders to slurries) has great influence on the challenges and potential of this process, which are being addressed on its path to industrialization. T2 - young Ceramists Additive Manufacturing Forum (yCAM) 2024 CY - Tampere, Finland DA - 06.05.2024 KW - Additive Manufacturing KW - Ceramic KW - Layerwise slurry deposition KW - Slurry KW - LSD-print PY - 2024 AN - OPUS4-60056 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Günster, Jens A1 - Wang, Gong A1 - Tian, Xiaoyong T1 - 3D Printing Technologies for Extreme Environment in Space N2 - 3D printing technology can realize the rapid fabrication of complicated structures with short production chain, which just meet the requirements for space manufacturing in the future. However, 3D printing technologies in space are still challenging due to the harsh conditions, such as microgravity, high vacuum, and large temperature difference. Meanwhile, in-situ resource utilization and recycling must be considered as a cost effective and resilient resource for 3D printing in space. On the contrary, extreme environmental conditions such as high vacuum and microgravity can also offer significant advantages for advanced materials with high purity and performance. In-situ fabrication of ultra-large components would overcome the weight and structural limitations imposed by rocket launch and change the future strategy for space exploration. The aim of this specially issue is therefore to provide a platform for discussing the potential technologies for 3D printing in space. KW - Additive Manufacturing KW - space PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-652654 DO - https://doi.org/10.1016/j.amf.2025.200248 SN - 2950-4317 VL - 4 IS - 3 SP - 1 EP - 2 PB - Elsevier AN - OPUS4-65265 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Metallic Materials for Geothermal Applications N2 - The aim of the work presented was the evaluation of corrosion resistance of various materials in geothermal Waters as a base to create a catalogue of suitable materials for applications in (not only) German geothermal power plants. Users shall be enabled to have a basis for designing such facilities. High alloyed corrosion resistant alloys are suitable and do not cause copper or lead deposition. They shall be chosen for future design of the piping system, either in massive or in cladded form, if crevices formation with non-metallic materials can be prevented! T2 - IFPEN-Workshop: Corrosion in Low-Carbon Energies CY - Online meeting DA - 03.11.2020 KW - Geothermal KW - Corrosion KW - Saline brine PY - 2020 AN - OPUS4-51511 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Günster, Jens A1 - Sänger, Johanna A1 - Pauw, Brian Richard T1 - Two-Photon-Polymerization for Ceramics Powder Processing N2 - Manipulating ceramic powder compacts and ceramic suspensions (slurries) within their volume with light requires a minimum transparency of the materials. Compared to polymers and metals, ceramic materials are unique as they offer a wide electronic band gap and thus a wide optical window of transparency. The optical window typically ranges from below 0.3 µm up to 5µm wavelength. Hence, to penetrate with laser light into the volume of a ceramic powder compound its light scattering properties need to be investigated and tailored. In the present study we introduce the physical background and material development strategies to apply two-photon-polymerization (2PP) for the additive manufacture of filigree structures within the volume of ceramic slurries. T2 - ECerSXVIII Conference Exhebition of the European Ceramic Society CY - Lyon, France DA - 02.07.2023 KW - Additive Manufacturing KW - Transparent ceramics PY - 2023 AN - OPUS4-59883 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Aristia, Gabriela A1 - Le, Quynh Hoa A1 - Bäßler, Ralph T1 - Effect of CO2 gas on carbon steel corrosion in an acidic-saline based geothermal fluid N2 - Geothermal energy is one of the most promising energy resources to replace fossil fuel. To extract this energy, hot fluids of various salts and gases are pumped up from a geothermal well having a certain depth and location. Geothermal wells in volcanic regions often contain highly corrosive CO2 and H2S gases that can be corrosive to the geothermal power-plants, which are commonly constructed of different steels, such as carbon steel. This research focuses on the corrosion behaviour of carbon steel exposed to an artificial geothermal fluid containing CO2 gas, using an artificial acidic-saline geothermal brine as found in Sibayak, Indonesia. This medium has a pH of 4 and a chloride content of 1,500 mg/L. Exposure tests were conducted for seven days at 70 °C and 150 °C to simulate the operating temperatures for low and medium enthalpy geothermal sources. Surface morphology and cross-section of the specimens from the above experiments were analysed using scanning electron microscope (SEM) and energy dispersive X-ray (EDX). Electrochemical tests via open circuit potential (OCP) and electrochemical impedance spectroscopy (EIS) were performed to understand the corrosion processes of carbon steel in CO2-containing solution both at 70 °C and 150 °C. Localized corrosion was observed to a greater extent at 70 °C due to the less protectiveness of corrosion product layer compared to that at 150 °C, where FeCO3 has a high corrosion resistance. However, a longer exposure test for 28 days revealed the occurrence of localized corrosion with deeper pits compared to the seven-day exposed carbon steel. In addition, corrosion product transformation was observed after 28 days, indicating that more Ca2+ cations incorporate into the FeCO3 structure. T2 - EUROCORR 2019 CY - Sevilla, Spain DA - 09.09.2019 KW - Carbon steel KW - CO2 KW - EIS KW - Geothermal KW - Corrosion PY - 2019 SP - Paper 200245, 1 EP - 5 CY - Madrid, Spain AN - OPUS4-49099 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Le, Quynh Hoa A1 - Bäßler, Ralph A1 - Schiller, B.N. A1 - Beck, M. A1 - Bettge, Dirk T1 - On the corrosion behaviour of co 2 injection pipe steels: role of cement N2 - Carbon Capture and Storage (CCS) is identified as an excellent technology to reach the target of CO2 reduction. However, the safety issue and cost-effectiveness hinder the future of CCS. For the reliability and safety issues of injection wells, the corrosion resistance of the materials used needs to be determined. In this study, representative low-cost materials including carbon steel 1.8977 and low alloyed steel 1.7225 were investigated in simulated pore water at 333 K and under CO2 saturation condition to represent the worst-case scenario: CO2 diffusion and aquifer fluid penetration. These simulated pore waters were made from relevant cement powder to mimic the realistic casing-cement interface. Electrochemical studies were carried out using the pore water made of cement powder dissolved in water in comparison with those dissolved in synthetic aquifer fluid, to reveal the effect of cement as well as formation water on the steel performance. Two commercially available types of cement were investigated: Dyckerhoff Variodur® and Wollastonite. Variodur® is a cement containing high performance binder with ultra-fine blast furnace slag which can be used to produce high acid resistance concrete. On the other hand, Wollastonite is an emerging natural material mainly made of CaSiO3 which can be hardened by converting to CaCO3 during CO2 injection. The results showed the pH-reducing effect of CO2 on the simulated pore water/aquifer (from more than 10 to less than 5) leading to the active corrosion process that happened on both 1.8977 and 1.7225. Electrochemical characterization showed negative free corrosion potential and polarisation curves without passive behaviors. The tested coupons suffered from pitting corrosion, which was confirmed by surface analysis. Interestingly, basing on the pit depth measurements from the tested coupons and the hardness of cement powder, it is suggested that Variodur® performed better than Wollastonite in both aspects. The electrochemical data was compared to that resulted from exposure tests to give a recommendation on material selection for bore-hole construction. T2 - EUROCORR 2019 CY - Sevilla, Spain DA - 09.09.2019 KW - Cement KW - Carbon capture KW - Corrosion and storage (CCUS) technology KW - Utilization KW - Carbon steel KW - Crevice corrosion PY - 2019 SP - Paper 200597, 1 EP - 4 PB - SOCIEMAT CY - Madrid, Spain AN - OPUS4-49109 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Compatibility of polymers with heating oil with 20 % biodiesel at different temperatures under static and compressed conditions N2 - Biodiesel is viewed as a major source of energy. In areas such as the European Union, where 80 % of the oil-based fuel is imported, there is also the desire to reduce dependence on external oil supplies. Materials compatibility is a major concern whenever the fuel composition is changed. The question arises of whether polymeric materials are resistant to heating oil with 20 % biodiesel (B20) in comparison to pure heating oil. The polarity of biodiesel increases its solvency and facilitates permeation and extraction. Solvation, swelling and/or extraction lead to changes in the physical properties. Extraction alters the fuel chemistry. These chemical changes could also accelerate the degradation (hydrolysis and oxidation) of the polymeric material with the loss of additives and stabilizers. The objective of this research was to determine the resistance of frequently used materials for components in middle distillate facilities such as ACM, FKM, HNBR, PA, PE, POM, PUR and PVC in heating oil and heating oil blend B20 for 84 days at 40 °C, and FKM, HNBR, PA, POM, PUR and PVC at 70 °C. Mass, tensile strength, breaking elongation and Shore hardness A (D) of the test specimens were determined before and after exposure for 84 (42) days in the test fuels under static conditions. For the investigations under compressed conditions, the mass and the compression set of FKM test specimens were determined before and after exposure for 3, 7, 14, 28, 56 and 90 days in B20 at 40 °C and 70 °C according to ISO 815-1 “Rubber, vul-canized or thermoplastic - determination of compression set – Part 1: At ambient or elevated temperatures”. There is not determined a threshold for the reduction in tensile properties and Shore hardness in the international standards. Therefore, a threshold of 15 % was determined for the evaluation of the compatibility. The change of tensile strength and breaking elongation of test specimens made of ACM, FKM, HNBR, PA, PE, POM, PUR and PVC exposed to heating oil and the blend B20 was less than 15 % at 40 °C. A maximum reduction in Shore hardness A of 14 % was determined for ACM at 40 °C and for HNBR of 15 % at 70 °C. It can be concluded that ACM, FKM, HNBR, PA, PE, POM, PVC and PUR were resistant in B20 at 40°C. FKM, PA, POM and PVC were evaluated as resistant in heat-ing oil and B20 at 70 °C, HNBR and PUR were not resistant in these fuels at 70°C. Based on the mass increase and compression set values of FKM test specimens it can be stated that FKM is resistant in B20 under compressed conditions at 40 °C and 70 °C. T2 - EUROCORR 2019 CY - Sevilla, Spain DA - 09.09.2019 KW - Heating oil - biodiesel - blend KW - Polymeric materials KW - Compatibility KW - Tensile properties KW - Shore Hardness PY - 2019 AN - OPUS4-49002 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Le, Quynh Hoa T1 - On the corrosion behaviour of CO2 injection pipe steels: Role of cement N2 - Carbon Capture and Storage (CCS) is identified as an excellent technology to reach the target of CO2 reduction. However, the safety issue and cost-effectiveness hinder the future of CCS. For the reliability and safety issues of injection wells, the corrosion resistance of the materials used needs to be determined. In this study, representative low-cost materials including carbon steel 1.8977 and low alloyed steel 1.7225 were investigated in simulated pore water at 333 K and under CO2 saturation condition to represent the worst-case scenario: CO2 diffusion and aquifer fluid penetration. These simulated pore waters were made from relevant cement powder to mimic the realistic casing-cement interface. Electrochemical studies were carried out using the pore water made of cement powder dissolved in water in comparison with those dissolved in synthetic aquifer fluid, to reveal the effect of cement as well as formation water on the steel performance. Two commercially available types of cement were investigated: Dyckerhoff Variodur® and Wollastonite. Variodur® is a cement containing high performance binder with ultra-fine blast furnace slag which can be used to produce high acid resistance concrete. On the other hand, Wollastonite is an emerging natural material mainly made of CaSiO3 which can be hardened by converting to CaCO3 during CO2 injection. The results showed the pH-reducing effect of CO2 on the simulated pore water/aquifer (from more than 10 to less than 5) leading to the active corrosion process that happened on both 1.8977 and 1.7225. Electrochemical characterization showed negative free corrosion potential and polarisation curves without passive behaviors. The tested coupons suffered from pitting corrosion, which was confirmed by surface analysis. Interestingly, basing on the pit depth measurements from the tested coupons and the hardness of cement powder, it is suggested that Variodur® performed better than Wollastonite in both aspects. The electrochemical data was compared to that resulted from exposure tests to give a recommendation on material selection for bore-hole construction. T2 - EUROCORR 2019 CY - Sevilla, Spain DA - 09.09.2019 KW - Carbon capture KW - Utilization, and storage (CCUS) technology KW - Corrosion KW - Carbon steel KW - Mortel KW - Crevice corrosion PY - 2019 AN - OPUS4-49105 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zocca, Andrea T1 - Additive Manufacturing of Silicon Carbide by LSD-print N2 - The layerwise slurry deposition (LSD) has been established in the recent years as a method for the deposition of ceramic powder layers. The LSD consists in the layer-by-layer deposition of a ceramic slurry by means of a doctor blade; each layer is sequentially deposited and dried to achieve a highly packed powder layer. The combination of binder jetting and LSD was introduced as a novel technology named LSD-print. The LSD-print takes advantage of the speed of binder jetting to print large areas, parallel to the flexibility of the LSD, which allows the deposition of highly packed powder layers with a variety of ceramic materials. The working principle and history of the LSD technology will be shortly discussed. A theoretical background will be also discussed, highlighting advantages and drawbacks of the LSD compared to the deposition of a dry powder. The last part of the talk will be dedicated to highlight recent results on the LSD-print of SiSiC of geometrically complex components, in collaboration between BAM and HC Starck Ceramics GmbH. Density, microstructure and mechanical properties of LSD-printed and isostatic pressed samples will be discussed and compared. T2 - XVI ECerS CONFERENCE CY - Torino, Italy DA - 16.06.2019 KW - Additive Manufacturing KW - Silicon Carbide KW - 3D printing KW - Layerwise Slurry Deposition PY - 2019 AN - OPUS4-49220 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pötzsch, Sina T1 - Resistance of metals exposed to heating oil blends with 10 % and 20 % biodiesel (FAME) N2 - In Europe biodiesel gained from rapeseeds are considered as an alternative to common fossil fuels due to its environmental performance and its independence from import of raw materials. Biodiesel is also suitable to serve as blending component to heating oil. In that case, it must be considered that changes of fuel composition might cause material degradation. The objective of this research was to investigate the resistance of metallic materials exposed to heating oil, heating oil blend B20 with 20 % biodiesel and pure biodiesel. Furthermore, the resistance of metals to eight-year aged B10 and six-year aged pure biodiesel was evaluated. Ageing of biodiesel forms acids and water which might propagate metal corrosion. The investigated metals (aluminium, unalloyed steel, austenitic CrNi-steel, copper, die cast zinc and brass) are commonly used for components in middle distillate facilities. According to DIN 50905-4 the immersed metals were exposed in a climate chamber at 50°C for 4 weeks. The metallic materials were evaluated as resistant if the annual corrosion rate due to uniform corrosion remained under 0.1 mm/year and no localized corrosion in the form of pitting occurred. The corrosion rates of the exposed materials stayed far below the limit of 0.1 mm/year for all tested fuels. An exception was die cast zinc ZP0410 in eight-year aged B10; a corrosion rate up to 0.3 mm/year due to uniform corrosion was measured. In no case localized corrosion occurred. Copper and brass caused discolouration of biodiesel from yellow to green. In conclusion, the tested metallic materials were resistant in heating oil, heating oil blend B20 and pure biodiesel at 50 °C. Even the metals exposed to six-year aged biodiesel and eight-year aged B10 showed no uniform or localized corrosion; except for zinc, which was not resistant in eight-year aged B10. T2 - EUROCORR 2019 CY - Sevilla, Spain DA - 09.09.2019 KW - Metals KW - Heating oil KW - Biodiesel KW - RME KW - Corrosion KW - Compatibility KW - FAME PY - 2019 AN - OPUS4-49137 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wilbig, Janka T1 - Quality Aspects of Additively Manufactured Medical Implants - Defect Detection in Lattice Parts N2 - Additive Manufacturing technologies are developing fast to enable a rapid and flexible production of parts. Tailoring products to individual needs is a big advantage of this technology, which makes it of special interest for the medical device industry and the direct manufacturing of final products. Due to the fast development, standards to assure reliability of the AM process and quality of the printed products are often lacking. The EU project Metrology for Additively Manufactured Medical Implants (MetAMMI) is aiming to fill this gap by investigating alternative and cost efficient non-destructive measurement methods. T2 - yCAM Forum CY - Mons, Belgium DA - 03.03.2019 KW - Additive Manufacturing KW - Metrology PY - 2019 AN - OPUS4-49141 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Rezension: Verschleiß metallischer Werkstoffe ‐ Erscheinungsformen sicher beurteilen N2 - Das in der 3. Auflage vorliegende Fachbuch wird die praktische Arbeit des Ingenieurs bei der Beurteilung von Verschleißerscheinungen unterstützen. In acht Kapiteln behandeln die Autoren alle interessanten Aspekte zu diesem Thema. Zielgruppen sind Maschinen-bauingenieure, Techniker und Werkstofftechniker in der Entwicklung, Konstruktion und Instandhaltung. Sie werden für ihre Arbeit im Buch gute Unterstützung und Anregungen für ihre praktische Arbeitfinden. KW - Verschleiß PY - 2019 DO - https://doi.org/10.1002/maco.201970096 SN - 1521-4176 SN - 0947-5117 VL - 70 IS - 9 SP - 4 EP - 4 PB - WILEY‐VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-48887 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Rezension: Wörterbuch der Metallurgie und Metallverarbeitung ‐ Englisch‐Deutsch – Deutsch‐Englisch N2 - Die erste Auflage dieses klassischen Wörterbuches enthält hochspezialisierte Fachbegriffe nicht nur aus dem Bereich der Metallurgie, sondern auch zum Schweißen, Löten und zur Korrosion. Besonderer Wert wurde vom Autor auf einen korrekten Bezug zum jeweiligen Anwendungsgebiet gelegt. Letztendlich erfüllt das Wörterbuch das Ansinnen seines Autors,aus der Vielzahl von Quellen und Anwendungsgebieten die relevanten Begriffe mit dem korrekten Pendant zusammenzustellen und bietet dem Nutzer eine Grundlage für korrekte Begrifflichkeit und Kommunikation im internationalen Kontakt. KW - Metallurgie PY - 2019 DO - https://doi.org/10.1002 maco.201970096 SN - 1521-4176 SN - 0947-5117 VL - 70 IS - 9 SP - 4 EP - 5 PB - WILEY‐VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-48888 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Pötzsch, Sina T1 - Book review: Practical testing and evaluation of plastics N2 - One can conclude, this first edition of “Practical Testing and Evaluation of Plastics” provides a comprehensive and compact reference. It can be recommended as clear overview as well as introducing manual for everyone working with characterization and testing of plastics. KW - Plastic KW - Testing PY - 2019 DO - https://doi.org/10.1002/maco.201970054 SN - 0947-5117 SN - 1521-4176 VL - 70 IS - 5 SP - 931 EP - 932 PB - Wiley-VCH CY - Weinheim AN - OPUS4-48013 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zocca, Andrea T1 - Advanced ceramics by powder bed 3D printing N2 - Powder bed -based technologies are amongst the most successful Additive Manufacturing (AM) techniques. "Selective laser sintering/melting" (SLS/SLM) and "binder jetting 3D printing" (3DP) especially are leading AM technologies for metals and polymers, thanks to their high productivity and scalability. However, the flowability of the powder used in these processes is essential to achieve defect-free and densely packed powder layers. For standard powder bed AM technologies, this limits the use of many raw materials which are too fine or too cohesive. This presentation will discuss the possibilities to either optimize the powder raw material to adapt it to the specific AM process, or to develop novel AM technologies which are able to process powders in a wider range of conditions. In this context, the "layerwise slurry deposition" (LSD) has been developed as a layer deposition method which enables the use of very fine ceramic particles. T2 - Smart Made CY - Osaka, Japan DA - 01.09.2019 KW - Additive Manufacturing KW - Ceramic KW - Powder KW - Layerwise slurry deposition KW - 3D printing PY - 2019 AN - OPUS4-49221 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Günster, Jens T1 - Dense Powder Beds for the Additive Manufacturing of Ceramics N2 - Many of the most successful and precise additive manufacturing (AM) technologies are based on the deposition layer-by-layer of a flowable powder. Since the first pioneering work at the end of the 1980th many developments have been introduced, greatly extending the use of different materials, improving the physical properties of the components built and enhancing the accuracy of the process. Still very important issues remain nowadays, hampering a completely autonomous production of parts and even restricting the freedom of design by means of these technologies. One of the major issues is the low density and stability of the parts during the building process, which implies the need of support structures: The powder bed surrounding the part has an essential role, since it should support the structure during building, until it’s ready for removal. Moreover, the microstructure of the powder bed is a template for the microstructure of the part produced. In this context, the use of submicron ceramic powders is still a challenge. Three approaches for the stabilization and densification of powder beds will be presented: The Layerwise Slurry Deposition process LSD, the gas flow assisted powder deposition and the Laser Induced Slipcasting (LIS) of ceramic powder compacts. T2 - 43rd International Conference and Exposition on Advanced Ceramics and Composites (ICACC 2019) CY - Daytona Beach, FL, USA DA - 27.01.2019 KW - Ceramics KW - Additive Manufacturing PY - 2019 AN - OPUS4-49627 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schütter, Jan T1 - Effect of surface topography and chemistry on the attachment of bacteria on solid surfaces N2 - Microbiologically induced corrosion due to bacterial biofilms causes several problems in industrial systems, technical applications and in medicine. Prior to the formation of a biofilm on a substrate, planktonic cells attach on the surface. Hence, the properties of the surface play a key role in biofilm formation and are of great importance for the development of strategies to prevent bacterial attachment and biofilm formation. This project aims at clarifying to which extent surface micro-/nanostructuring and chemical functionalization affects bacterial attachment and whether a synergistic combination of the two can be used to control bacterial adhesion. To answer these questions, model surfaces with regular patterns of 5-10 micrometers in size have been prepared, which provide distinct zones differing in terms of their chemistry or nano-roughness. This was achieved by micro contact printing of self-assembled monolayers with different functional groups and deposition of patterned ZnO nanorod arrays for studying the effect of surface chemistry and morphology, respectively. Typical contrasts studied were combinations of positively/negatively charged, hydrophobic/hydrophilic or flat/rough. The attachment behavior of bacteria on tailored surfaces were studied in a flow chamber as a function of time. The strain Pseudomonas fluorescens SBW25 was chosen as a model organism. DNA-intercalating dyes such as Syto9 have a high affinity to adsorb on ZnO nanorods. To overcome this limitation a genetic modification was performed by introducing a gene which expresses a green fluorescent protein in P. fluorescens SBW25 enabling the quantitative evaluation of the flow chamber studies by means of fluorescence microscopy. Further analysis of the attachment behavior was performed by means of scanning electron microscopy. The presentation will summarize the results of our systematic study on the role of individual parameters on bacterial attachment and highlight synergistic combinations, showing an inhibition or enhancing effect. As the investigations with model substrates enable a precise control of the surface parameters, this approach can be applied to different microorganisms and material systems to achieve a correlative description of bacterial adhesion on solid surfaces. T2 - Eurocorr2019 CY - Sevilla, Spain DA - 09.09.2019 KW - Microbial KW - Corrosion KW - MIC KW - Nanorods PY - 2019 AN - OPUS4-49730 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Aristia, Gabriela T1 - Fenomena Korosi pada aplikasi panas bumi N2 - To accelerate the development of Indonesian geothermal energy, progress should be done in all aspects. Corrosion is an important part on the technological development to ensure the safety and longevity of a power plant. T2 - Fireside Chat der Indonesischen Botschaft CY - Berlin, Germany DA - 21.11.2019 KW - Corrosion KW - Korosi KW - Korrosion PY - 2019 AN - OPUS4-49735 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wurzler, Nina T1 - Effect of cultivation conditions on the electrochemical activity of metal reducing bacteria (mrb) on stainless steel surfaces N2 - Investigation of the electrochemical activity of two cultures grown with and without abundance of Fe(III) and their different ability to reduce and therefore dissolve iron oxides in steel and model iron thin films. T2 - Eurocorr2019 CY - Sevilla, Spain DA - 09.09.2019 KW - X-ray spectroscopic techniques KW - Microbiologically influenced corrosion KW - MIC KW - XANES KW - Metal reducing bacteria KW - In situ PY - 2019 AN - OPUS4-49692 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bäßler, Ralph T1 - Review: Introduction to Materials for Advanced Energy Systems N2 - Since materials play an important role when designing and servicing industrial facilities. Also, for energy systems there is no way around. Selection of appropriate materials is an essential aspect for successful application and reliable service life. Future engineers must be made aware on the importance of this fact. So, they may prevail in techno‐economic discussions. The book fulfills its intension of providing to students in science and engineering a comprehensive understanding of different energy processes and what role materials play in this conjunction. Also, it gives interested engineers and scientists an insight in this matter. After being introduced the user should dig deeper in the existing detailed knowledge available for materials selection within these special conditions to assure a reliable operation of the energy production facility. KW - Energy systems KW - Materials PY - 2019 DO - https://doi.org/10.1002/maco.201970114 SN - 1521-4176 SN - 0947-5117 VL - 70 IS - 11 SP - 2140 EP - 2141 PB - WILEY‐VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-49719 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Özcan Sandikcioglu, Özlem T1 - Application of atomic force microscopy (AFM) for in situ corrosion studies of thin film covered AA2024 T3 aluminium alloy surface N2 - The performance of functional coatings and adhesively joined hybrid components relies strongly on the stability of the polymer-metal interface. With the increasing utilization of multi-material structures in the automotive and aerospace industry, it is of great scientific and technical interest to understand the processes leading to interface degradation and to develop novel strategies to increase corrosion and delamination resistance. The aim of this project is to develop thin epoxy-based films and their carbon nanofiller loaded composites on aluminium alloy AA2024-T3 as a model system and to investigate their interfacial stability under corrosive and coupled corrosive-mechanical load. Spin coating was used for the layer-by-layer deposition of poly[(o-cresyl glycidyl ether)-co-formaldehyde] and poly-(ethylenimine) bi-layers. Atomic force microscopy (AFM) results indicate a very homogeneous and dense film with low surface roughness. Carbon nanofillers were introduced either by mixing into the coating components or in between individual layers to control the separation between the carbon nanofillers and alloy surface. The film chemistry and barrier properties were characterized by means of spectroscopic and electrochemical methods, respectively. The degradation and delamination behavior of the epoxy-based films was characterized by means of in situ AFM corrosion experiments. The quantitative imaging (QI) mode allowed the observation of hydrogen-generation induced blister formation during exposure to corrosive electrolyte and how the local corrosion processes evolved with exposure time. Complementary energy dispersive X-ray spectroscopy (EDX) analysis was performed to correlate the corrosion behavior with the different intermetallic particle chemistries and distributions. The presentation will summarize our results on the effect of interface chemistry and carbon nanofiller – alloy separation on the initiation of local corrosion processes on thin film covered AA2024-T3 aluminium alloys. T2 - EuroCorr2019 CY - Sevilla, Spain DA - 09.09.2019 KW - Corrosion KW - Atomic Force Microscopy (AFM) PY - 2019 AN - OPUS4-50293 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Das, Chayanika T1 - Graphene-polymer nanocomposite coatings for corrosion protection of Mg-alloys N2 - Mg is a very promising material for lightweight construction and biomedical applications. However, the applicability of Mg and its alloys is hindered by its high corrosion susceptibility. Moreover, due to the toxicity of most inorganic conversion coating systems, the development of novel pre-treatment strategies for technical alloys are of vital importance. The aim of this study is to develop polymeric bilayer thin films for corrosion protection of Mg-alloys. As polymer matrix, poly(4-vinyl pyridine) (P4VP) was selected due to its semiconducting properties and protonic conductivity. In contrast to ICPs with electronic conductivity, the pH-dependant, reversible protonation/de-protonation capability of the P4VP has been utilized to synthesize environment-responsive coatings. Polyacrylicacid (PAA) was tested as crosslinking layers to improve interfacial interactions between the polymeric layers. The macroscopic corrosion properties of the bilayer coatings were investigated by means of electrochemical methods such as linear sweep voltammetry (LSV) and electrochemical impedance spectroscopy (EIS) in corrosive media simulating technical and biomedical applications. The presentation summarizes our recent results on the synthesis and characterization of this novel coating system with a special focus on their interfacial stability and corrosion protection properties. T2 - E-MRS 2019 Spring Meeting CY - Nice, France DA - 27.05.2019 KW - Polymer bilayer coatings KW - Graphene polymer nanocomposite KW - Corrosion inhibition KW - Magnesium alloy PY - 2019 AN - OPUS4-49848 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Özcan Sandikcioglu, Özlem T1 - In situ atomic force microscopy (AFM) analysis of materials under combined corrosive and mechanical load N2 - In service, most materials are operated under simultaneous corrosive and mechanical load and there are very few methods capable for testing material degradation under these conditions, especially when it comes to high resolution analysis. For this purpose, in this work, a tensile module capable of uniaxial stretching and compression with up to 5 kN force was integrated into an AFM stage. The elimination of the need for sample unmounting and remounting and the resulting possibility of keeping the sample under constant mechanical load during AFM measurements not only enables a precise positioning of the area of interest but also allows for the analysis of processes in the elastic deformation regime. This methodology was demonstrated for two case studies. Scanning Kelvin Probe Force Microscopy (SKPFM) was used as the main tool to characterize the deformation behavior. Moreover, a flexible electrochemical measurement cell was used to enable electrochemical analysis by means of electrochemical impedance spectroscopy (EIS) and Linear Sweep Voltammetry (LSV) during AFM measurements at different levels of strain. The in situ AFM results are complemented by microstructure analysis by means of electron backscatter diffraction (EBSD). In the first case study, the deformation induced delamination of a thin organic coating on AA2024 T3 aluminium alloy was investigated as a function of alloy surface treatment. The formation of cracks in the insulating passive film enabled an early detection of deformation processes by means of SKPFM. The second case study focused on the comparison of corrosion and deformation behavior of conventional and additively manufactured 316 stainless steels. In comparison to the conventional 316 stainless steel, the effect of processing was clearly detectable on the additively manufactured material as zones of inhomogeneous potential, which also affected the initiation of local corrosion processes. The contribution will provide detailed information on the new AFM setup and summarize our results from both case studies. T2 - EuroCorr2019 CY - Sevilla, Spain DA - 09.09.2019 KW - Corrosion KW - Coupled corrosive and mechanial load KW - Atomic Force Microscopy (AFM) PY - 2019 AN - OPUS4-50294 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Review: Nanopatterned and Nanoparticle‐Modified Electrodes N2 - Since nanoscience has a tremendous impact on the development of electrochemistry, Wiley‐VCH paid attention to that by publishing thisbook as volume 17 within the series “Advances in Electrochemical Science and Engineering”. This collection of “nanoaspects”on electrodes provides a helpful overview on principles and current findings to readers interested in such applications. It fulfills its intention of being “a valuable resource for researchers working in such fields as electrochemistry, materials science, spectroscopy, analytical and medicinal chemistry”. KW - Electrochemistry KW - Nanoparticle PY - 2020 DO - https://doi.org/10.1002/maco.202070014 SN - 1521-4176 SN - 0947-5117 VL - 71 IS - 1 SP - 179 EP - 180 PB - WILEY‐VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-50205 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Rezension: Zeitstandverhalten von metallischen Werkstoffen ‐ Leitfaden zur thermisch‐mechanischen Beständigkeit von Eisen‐, Nickel‐ und Kobaltlegierungen für Konstrukteure N2 - Dieser umfangreiche Leitfaden gibt Auskunft zur thermisch‐mechanischen Beständigkeit von 199 Eisen‐, 77 Nickelbasis‐ und 23 Kobaltbasislegierungen und ist ein sehr gutes und bestimmt erweiterbares Nachschlagewerk für Konstrukteure und Praktiker, die über den Einsatz geeigneter Werkstoffe in hohen Temperaturen entscheiden müssen. KW - Korrosion KW - Stahl KW - Nickellegierung KW - Kobaltlegierung PY - 2019 DO - https://doi.org/10.1002/maco.201970126 SN - 1521-4176 SN - 0947-5117 VL - 70 IS - 12 SP - 3 PB - WILEY‐VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-50015 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Corrosive CO2-stream components, challenging for materials to be used in CC(U)S applications N2 - This contribution provides current findings regarding materials susceptibility for CCUS applications. Basing on results gathered in 2 German long-term projects (COORAL and CLUSTER) suitable materials are introduced as well as dominating impurities of the CO2 stream and corrosion mechanisms. Investigations cover the whole CCUS process chain and provide the following recommendations for certain parts. Commercially available carbon steels are suitable for compression and pipelines as long as moisture content and impurities are limited (water 50 to 100 ppmv, SO2 and NO2 ca. 100 ppmv). Corrosion rates increase with increasing water content (0.2 – 20 mm/a). Condensation of acids and therefore droplet formation is always possible, even at low water contents. A low SO2 content within the CO2-stream might be more important than a low water content. Cr13-steels showed a general susceptibility to shallow pitting and pitting. So, they seem to be not suitable for CCUS applications. Low alloyed steels showed better corrosion behavior (predictable uniform corrosion). For direct contact with saline aquifer fluids only high alloyed steels shall be used. T2 - WCO Webinar on the occasion of Corrosion Awareness Day - Corrosion and Low-Carbon Energies CY - Frankfurt, Germany DA - 24.04.2020 KW - CO2-corrosion KW - CCUS KW - Pipeline KW - Carbon Capture PY - 2020 AN - OPUS4-50699 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Rezension: Halliday Physik für natur‐ und ingenieurwissenschaftliche Studiengänge – Lehr‐ und Übungsbuch N2 - Die von Stephan W. Koch herausgegebene Übersetzung der erweiterten zehnten Auflage von ,,Fundamentals of Physics“ liefert ein Schwergewicht geballten Physikwissens und Übungsmaterial. Die Bücher bieten nicht nur Studierenden hilfreiches Lernmaterial, sondern sind auch für allgemein Physik‐Interessierte ein wertvolles Nachschlagewerk. Wer sich bereits mit dem umfassenderen „großen Bruder“ vertraut gemacht hat und diesen nutzt, findet im Lehrbuch nichts Neues. Jedoch liefert das Übungsbuch im Vergleich zum Arbeitsbuch von 2018 neue und übersichtlichere Übungsbeispiele. Die neue Auflage wurde didaktisch komplett neu strukturiert und einige Kapitel vollständig überarbeitet. Ein Novum stellt dabei die modulare Organisation dar, bei der jeder Abschnitt mit Lernzielen und Schlüsselideen beginnt. Kontrollfragen im Text tragen entscheidend zum Rekapitulieren des Gelesenen bei. Jedes Kapitel endet mit einer Zusammenfassung und Fragen zum vermittelten Stoff. Als Ergänzung dient das ausführliche Übungsbuch mit Aufgaben und Lösungen zu den jeweiligen Kapiteln des Lehrbuches. Die 37 Kapitel machen verständlich mit den einzelnen Gebieten der Physik vertraut. KW - Physik KW - Thermodynamik PY - 2020 DO - https://doi.org/10.1002/maco.202070066 SN - 1521-4176 SN - 0947-5117 VL - 71 IS - 6 SP - 3 EP - 4 PB - WILEY‐VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-50839 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Rezension: Kurzlehrbuch Physikalische Chemie: für natur‐ und ingenieurwissenschaftliche Studiengänge N2 - Wem das Standardwerk der Physikalischen Chemie „Der Atkins“ zunächst zu überwältigend erscheint, dem gelingt mit diesem, nunmehr in der fünften Auflage erschienenen, Kurzlehrbuch sicherlich der Einstig in die Thematik. Studierenden im Bachelor‐ und Mastergang bietet es ein sehr hilfreiches Nachschlagewerk während des Studiums und zur Prüfungsvorbereitung. Die vielfältigen Übungen und Anwendungen am Ende jedes Kapitels, besser gesagt von jedem Fokus, tragen entscheidend zum Verständnis und Überprüfen des Gelernten bei. Sogenannte „Toolkits“ wiederholen an den entsprechenden Stellen inprägnanter Form mathematische Herangehensweisen und Techniken, die das Textverständnis unterstützen. Bei der Überarbeitung der vorherigen Ausgabe flossen nicht nur Anmerkungen von Lehrenden, sondern auch wertvolle Einblicke aus der Sicht der Lernenden, ein, was sich im Aufbau des Buches widerspiegelt. Dieses didaktisch und inhaltlich sehr gut aufgebaute Lehrbuch erfüllt auf jeden Fall seine Intension und weckt die Neugierde auf das im Frühjahr 2020 erscheinende dazugehörige Arbeitsbuch. KW - Elektrochemie KW - Korrosion PY - 2020 DO - https://doi.org/10.1002/maco.202070036 SN - 1521-4176 SN - 0947-5117 VL - 71 IS - 3 SP - 3 PB - WILEY‐VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-50490 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Review: Materials Handbook–A Concise Desktop Reference N2 - This concise reference book,consisting of 2 volumes, provides “key scientific and technical properties and data” for “materials scientists, metallurgists, engineers,chemists, and physicists as well as academic staff, technicians, and students” dealing with such kind of materials. Within its 3rd edition the previous work was extended by a chapter on occupational health and safety issues of materials, beside of the update of whole content. Within 22 chapters materials properties and data are summarized in many tables. Some facts are illustrated by drawings and diagrams for better understandability. Each chapter ends with a part on further reading arranged accordingly. KW - Corrosion KW - Materials KW - Corrosivity KW - Resistance PY - 2020 DO - https://doi.org/10.1002/maco.202070034 SN - 1521-4176 SN - 0947-5117 VL - 71 IS - 3 SP - 509 PB - WILEY‐VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-50489 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Rezension: Zerstörungsfreie Werkstück- und Werkstoffprüfung N2 - Das 1988 erstmalig erschienene und bewährte Fachbuch wurde auf den neuesten Stand gebracht und im Rahmen der „Kontakt & Studium“‐Serie der Technischen Akademie Esslingen als Band 243 neu aufgelegt. In 12 Kapiteln bieten die 12 erfahrenen Autoren einen Überblick über die gebräuchlichsten Formen zerstörungsfreier Prüfverfahren als Grundlage für die Dokumentation der Produktqualität während des gesamten Herstellungsprozesses und deren elementare Bedeutung für die Produkthaftung. Dieses Lehrbuch dient nicht nur Universitäts‐Studierenden, sondern bietet auch jedem interessierten Leser einen Überblick der gebräuchlichen Verfahren. KW - Werkstoffprüfung KW - ZFP PY - 2020 DO - https://doi.org/10.1002/maco.202070076 SN - 1521-4176 SN - 0947-5117 VL - 71 IS - 7 SP - 3 PB - WILEY‐VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-50959 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Seifert, Lando T1 - Review: Concrete Repair to EN 1504: Diagnosis, Design, Principles and Practice N2 - In 2019 CRC Press published the “Concrete Repair to EN 1504” as paperback. This issue does not differ in terms of content from the hardback publication of 2014. Like the previous version, the book covers both detailed background information on repair procedures of reinforced concrete structures and provides a reference work for technicians and people who are involved with the maintenance of these structures, according to EN 1504. The book presents a high number of figures and tables, i.e., approximately one illustration per page. For readers who prefer a more comfortable to handle paperback, the book is recommended; however, the hardback from 2014 is still up‐to‐date. KW - Corrosion KW - Concrete KW - Bridge PY - 2020 DO - https://doi.org/10.1002/maco.202070064 SN - 1521-4176 SN - 0947-5117 VL - 71 IS - 6 SP - 1036 PB - WILEY‐VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-50838 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Ackermann, H. A1 - Pötzsch, Sina A1 - Weltschev, Margit A1 - Bäßler, Ralph A1 - Plum, W. T1 - Entwicklung einer Prüfmethode zur Bewertung der Materialbeständigkeit von Bauteilen in Mitteldestillatanwendungen N2 - Im Vorhaben wurde eine forcierte Prüfmethode zur Bestimmung der Beständigkeit von metallenen Werkstoffen gegenüber Brennstoffen aus Mitteldestillaten und Gemischen aus Mitteldestillat und paraffinischen Kohlenwasserstoffen, die jeweils Fettsäuremethylester (FAME) als biogene Komponente enthalten, entwickelt. Bei der Prüfmethode werden Prüfkörper des jeweiligen Werkstoffes in speziellen Prüfmedien ausgelagert. Die Zusammensetzung von zwei Prüfmedien wurde im Vorhaben erarbeitet. Diese Prüfmedien erfassen die Effekte der Alterung des FAME, die zu erwarten sind, wenn der Brennstoff länger als 2 Jahre im Feld lagert. Sie decken den Bereich bis 20 % (V/V) FAME-Anteil ab. Die Auslagerung kann bei geringem Aufwand unter Atmosphärendruck durchgeführt werden. Die Eignung einer Auswahl von metallenen Werkstoffen und Polymerwerkstoffen, die für Versorgungsanlagen für Mitteldestillat relevant sind, wurde durch Auslagerung in folgenden nicht gealterten Brennstoffen bestimmt: Heizöl EL schwefelarm (B0), Heizöl EL schwefelarm mit 20 % (V/V) FAME (B20), FAME (B100) und hydriertes Pflanzenöl (HVO). Die Werkstoffe wurden auch in einem 1 Jahr gealterten B20 und einem 8 Jahre gealtertem B10 ausgelagert. Die Temperatur bei der Auslagerung betrug 50 °C für die metallenen Werkstoffe und 40 °C und 70 °C für die Polymerwerkstoffe. Die Ergebnisse der Beständigkeitsbewertung wurden in Beständigkeitslisten zusammengefasst. Die mit B20 erhaltenen Bewertungen gelten generell für Gemische aus Heizöl EL schwefelarm und FAME mit einem FAME-Gehalt bis 20 % (V/V). Sie sind auch auf Gemische aus Dieselkraftstoff und FAME mit einem FAME-Gehalt bis 20 %(V/V) übertragbar. Die forcierte Prüfmethode kann insbesondere KMUs bei der Weiterentwicklung von bestehenden Produkten und der Entwicklung von neuen Produkten als ein kostengünstiger Schnelltest zur Überprüfung der Werkstoff- und Bauteilbeständigkeit gegenüber Mitteldestillaten mit hohem FAME-Anteil dienen. Sie kann für die Hersteller die Sicherheit erhöhen, dass Bauteile die Freigabeprüfungen der Bauaufsicht bestehen, wobei die Freigabe jedoch nur für Deutschland gültig ist. Die Erkenntnisse des Forschungsvorhabens können in eine harmonisierte Europäische Norm für alternative Brenn- und Kraftstoffe einfließen. Diese ist für die Bauteilhersteller die Voraussetzung für die Erschließung des europäischen Marktes.   N2 - Within this project, a forced test method was developed to determine the resistance of metallic materials to middle distillate fuels and mixtures of middle distillate and paraffinic hydrocarbons both with fatty acid methyl ester (FAME) as a biogenic component. In the method, specimens of the material are immersed in special test media. The compositions of two test media were developed within the project. These test media include the influence of aging of the FAME which is to be expected after a storage of the fuel exceeding 2 years in the field. They cover a range of up to 20 % (v/v) FAME content. The exposure test can be carried out at ambient pressure with little effort. Suitability of selected metallic and polymer materials relevant for middle distillate supply systems was determined by exposure to the following non-aged fuels: low-sulfur light fuel oil (B0), low-sulfur light fuel oil with 20 % (v/v) FAME (B20), FAME (B100) and hydrogenated vegetable oil (HVO). The materials were also exposed in the 1-year-aged B20 and 8-year-aged B10. Test temperature was 50 °C for metallic materials and 40 °C and 70 °C for polymers. Resulting materials resistances were summarized in resistance tables. Resistances obtained in B20 are valid for any mixture of low-sulfur light fuel oil and FAME containing up to 20 % (v/v) FAME. They are also transferable to mixtures of diesel and FAME having a FAME content of up to 20 % (v/v). This method with special test media is a cost-effective rapid test for checking resistance of materials to middle distillates having a high FAME content. It can support SMEs manufacturing components for supply systems in further development of existing and new products. It increases the manufacturers' certainty that components will pass approval tests of authorities. Results of this research project can be incorporated into a harmonized European standard for alternative fuels. This is the prerequisite for component manufacturers to access the European market. KW - Heizöl KW - FAME KW - Biobrennstoff PY - 2020 UR - https://dgmk.de/publikationen/entwicklung-einer-pruefmethode-zur-bewertung-der-materialbestaendigkeit-von-bauteilen-in-mitteldestillatanwendungen/ SN - 978-3-947716-14-2 SN - 0937-9762 SP - 1 EP - 153 PB - DGMK CY - Hamburg AN - OPUS4-51110 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Le, Quynh Hoa T1 - CO2-stream impurities and their effects on corrosion susceptibility of materials to be used in CCUS systems N2 - Carbon Capture Utilization and Storage (CCUS) is a promising technology to reach the target for reduction of CO2 emissions. Crucial points for a sustainable and future-proof CCUS system are reliability and cost efficiency of the whole process chain, including separation of CO2 from the source, compression of CO2, its subsequent transportation to the injection site and injection into geological formations, e.g. aquifers. Recent studies have shown that even at a very low concentration of impurities, condensation of sulfuric and nitric acids in dense phase CO2 are possible and observable. Thus, impact of impure CO2 stream toward corrosion susceptibility of materials to be used in CCUS system need to be considered. In this talk, basing on results achieved from two German long-term projects (COORAL and CLUSTER), the dominating impurities of the CO2 stream and corrosion mechanisms are addressed. Investigations cover the whole CCUS process chain and provide a material recommendation for certain parts. T2 - Corrosion in Low-Carbon Energies - IFPEN-Lyon CY - Online meeting DA - 03.11.2020 KW - Corrosion KW - CCUS KW - Carbon dioxide PY - 2020 AN - OPUS4-51509 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Rezension: Polymere ‐ Chemie und Strukturen; Herstellung, Charakterisierung und Werkstoffe N2 - Polymere sind aus unserem Alltag nicht mehr wegzudenken. Häufig haben wir mit Plexiglas, Dichtmassen, Klebestreifen und vielen Verpackungsmaterialien zu tun. Aber auch Spezialanwendungen (z.B. in der Pharmazie) bilden Einsatzbereiche dieser Werkstoffe. Der Vermittlung der Grundlagen polymerer Werkstoffe in den Studienfächern Chemie, Materialwissenschaften und der Ingenieur‐ und Lebenswissenschaften haben sich die Autoren verschrieben, wobei sie zur verständlichen Anschauung bewusst auf das Beispiel Styrol als „Versuchskaninchen“ zurückgreifen. Dieses Lehrbuch wird seinem Anspruch gerecht, einen leichten Einstieg in die Polymerwissenschaften zu ermöglichen. Es liefert eine Übersicht über die Polymerklassen Thermoplaste, Duroplaste und Elastomere mit ihren Eigenschaften und zeigt, welche Synthesestrategie zu dem Produkt mit den gewünschten Eigenschaften führt. Anhand von Beispielen aus dem Alltag werden gängige Vertreter verständlich vorgestellt. KW - Polymerwerkstoff PY - 2020 DO - https://doi.org/10.1002/maco.202070126 SN - 1521-4176 VL - 71 IS - 12 SP - 2 EP - 3 PB - WILEY‐VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-51777 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Rezension: Schweißen im Stahlbau, Normen für die Herstellerqualifikation nach DIN EN 1090‐1 N2 - Schlosserei‐, Metall‐ und Stahlbaubetriebe müssen seit Juli 2012 für tragende Bauteile aus Stahl und Aluminium, die als Bauprodukte in Verkehr gebracht werden sollen, einen Konformitätsnachweis nach DIN EN 1090‐1 erbringen. Mit der sechsten Auflage des Normen‐Handbuches „Schweißen im Stahlbau“ setzen das Deutsche Institut für Normung e.V. (DIN) und der Deutsche Verband für Schweißen und verwandte Verfahren e.V. (DVS) ihre bewährte Strategie fort, die dieses Thema betreffenden aktuellen Normen und Regelwerke durch J. W. Mußmann in gut aufbereiteter Form kompakt zusammenzustellen. KW - Korrosion KW - Schweißen KW - Schweißnaht PY - 2020 DO - https://doi.org/10.1002/maco.202070116 SN - 1521-4176 SN - 0947-5117 VL - 71 IS - 11 SP - 3 EP - 4 PB - WILEY‐VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-51512 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Review: Corrosion of Linings and Coatings: Cathodic and Inhibitor Protection and Corrosion Monitoring N2 - This paperback issue of the 2007 hardcover version within the “Corrosion Engineering Handbook” series presents various materials and methods for controlling and protecting against corrosion instead of using expensive alloys to construct a tank or processing vessel. This book is a very comprehensive collection of the current knowledge about applied linings and coatings. So, it fulfills its intension, “that regardless of what is being built, … information for … whoever is responsible for the selection of material of construction will be found in this book to enable them to avoid unnecessary loss of material through corrosion”, to a very large extent. KW - Corrosion KW - Coating KW - Lining KW - Cathodic protection PY - 2020 DO - https://doi.org/10.1002/maco.202070104 SN - 1521-4176 SN - 0947-5117 VL - 71 IS - 10 SP - 1756 EP - 1757 PB - WILEY‐VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-51414 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Review: Materials Informatics -Metals, Tools and Applications N2 - Since data processing has now also found its way into materials science, there has been a great demand from users for a corresponding textbook. This book provides a guide to the latest advances of materials informatics and data mining for materials science. 46 authors introduce readers to methods, present tools and case studies to illustrate the power of materials informatics within this new field of application. KW - Corrosion KW - Materials behavior PY - 2020 DO - https://doi.org/10.1002/maco.202070114 SN - 1521-4176 SN - 0947-5117 VL - 71 IS - 11 SP - 1928 EP - 1929 PB - WILEY‐VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-51513 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Aristia, Gabriela A1 - Bäßler, Ralph A1 - Roth, C. T1 - Polyaniline/silicon dioxide containing coating for use in artificial geothermal brines N2 - Geothermal brine is a complex system containing a wide variety of dissolved salts resulting from the condition s in a geothermal well. These fluids lead to corrosion in pipes and other parts of geothermal system construction and necessitate intense research efforts in finding new suitable materials. Carbon steel is susceptible to corrosion in geothermal brine especially when it is exposed to a high temperature and high-pressure medium, which is considered to be an aggressive environment. An artificial geothermal water, bas ed on a brine composition found in Indonesia, was used to investigate the performance of high alloyed materials. The electrolyte has pH 4 and contains 1,500 mg/l Cl-, 20 mg/l SO4 2-, 15 mg/l HCO3 -, 200 mg/l Ca 2+, 250 mg/l K+, and 600 mg/l Na+. In order to protect the bare material in geothermal application, it is necessary to either use high alloyed material s or coatings. In this research, a coating system consisting of polyaniline and silicon dioxide was investigated regarding its behavior to protect carbon steel. In detail, the effect of SiO2 and polyaniline (PANi) addition was evaluated by exposure and electrochemical tests for 7 days, i.e. electrochemical impedance spectroscopy (EIS) and open circuit potential (OCP ) at room temperature and 150 °C with 1 MPa pressure . T2 - NACE International Annual Corrosion Conference CY - Phoenix, AZ, USA DA - 15.04.2018 KW - Geothermal KW - Coating KW - SiO 2 KW - Polyaniline KW - Corrosion PY - 2018 SP - 10708, 1 EP - 14 PB - Omnipress CY - Houston AN - OPUS4-44916 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Torge, Manfred T1 - EDX-Untersuchungen an mittelaltelichen Gläsern und innovativer Schutz der Glasmalereien N2 - In Vorbereitung einer Restaurierung erfolgten naturwissenschaftliche Untersuchungen zu Schadensphänomenen und Glaszusammensetzungen an mittelalterlichen Gläsern aus der Dorfkirche in Koszewko (Polen)im Environmental Scanning Electron Microscope (ESEM) mit EDX. Die Ergebnisse zeigen, dass die Glasverwitterung schon sehr stark vorangeschritten ist und ein zukünftiger Schutz der mittelalterlichen Glasmalereifelder vor Umwelteinflüssen unbedingt notwendig ist. Es wurde ein Schutzverglasungsystem entwickelt, das speziell auf den langfristigen Erhalt der einzelnen mittelalterlichen Glasmalereifelder ausgelegt ist. T2 - 21th Congress of Association Internationale pour l´Histoire du Verre CY - Istanbul, Turkey DA - 03.09.2018 KW - Glasanalyse KW - ESEM KW - Schutzverglasung PY - 2018 AN - OPUS4-45947 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Aristia, Gabriela A1 - Le, Quynh Hoa A1 - Bäßler, Ralph T1 - Study of Polyaniline/Silicon Dioxide based Coating on Carbon Steel in Artificial Geothermal Brine N2 - Geothermal brines are corrosive in nature because of their salt contents and high temperatures. Therefore, they pose a major challenge to geothermal power-plants, which are mostly built of low alloyed steels, e.g., carbon steel. Carbon steel is susceptible to uniform and localized corrosion when exposed to geothermal brines having acidic-saline properties. To overcome this limitation, geothermal power plants should be built by either high alloyed materials or by integrating protection systems on carbon steel, such as coatings and inhibitors. We studied a coating system containing polyaniline/silicon dioxide basing on locally available resources that provides protection against corrosion of carbon steel and enhance the thermal resistance in geothermal environments. Here, exposure and electrochemical tests of coated carbon steels were performed in an artificial geothermal brine. The solution had a pH of 4, with the composition of 1,500 mg/L of chlorides, which is based on the chemical analysis of geothermal brine found in Sibayak, Indonesia. All exposure tests were conducted using autoclaves at 150 °C with a total pressure of 1 MPa, which was performed for up to six months to evaluate the durability of the coating system. Post-experimental analyses were performed by assessing the surface of specimens using optical and electron microscopes. On the other hand, electrochemical tests were performed for seven days at 25 °C and 150 °C to investigate the kinetics of electrochemical reactions by measuring open circuit potential and electrochemical impedance spectra. Experimental results showed the corrosion resistance of PANI/SiO2 composite coatings, where polyaniline and SiO2 play their roles as stabilizers. T2 - World Geothermal Congress CY - Online meeting DA - 30.03.2021 KW - Coatings KW - Corrosion KW - Polyaniline KW - Sibayak KW - SiO2 PY - 2021 SP - 1 EP - 7 AN - OPUS4-52830 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - ISO 27913 - Example For Successful Standardization Activities In The Field Of CCUS N2 - Since 2016 ISO Technical Committee (TC) 265 is working on standardization the whole CCS-process chain. Around 30 countries are working together to provide international guidelines. As ISO 27913 was the first standard finished within these activities it is already in the stage of first revision. The objective of ISO 27913 is “to provide specific requirements and recommendations on certain aspects of safe and reliable design, construction and operation of pipelines intended for the large-scale transportation of CO2 that are not already covered in existing pipeline standards such as ISO 13623, ASME B31.8, EN 1594, AS 2885 or other standards. Existing pipeline standards cover many of the issues related to the design and construction of CO2 pipelines; however, there are some CO2 specific issues that are not adequately covered in these standards. The purpose of this document is to cover these issues consistently. Hence, this document is not a standalone standard, but is written to be a supplement to other existing pipeline standards for natural gas or liquids for both onshore and offshore pipelines.” This contribution shall provide information on the content, the current stage of the revision process, encourage to contribute to this standard and make listeners aware to consider the influence of ISO standard on documents currently in draft. T2 - AMPP's Annual Conference + Expo 2024 CY - New Orleans, LA, USA DA - 02.03.2024 KW - Corrosion resistant materials KW - Carbon dioxide KW - Corrosion prevention KW - Standardization KW - CCUS KW - CCS KW - CCU PY - 2024 SP - 1 EP - 6 PB - AMPP CY - Houston AN - OPUS4-59735 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zocca, Andrea T1 - Water-based additive manufacturing of ceramics by Laser-Induced Slip Casting (LIS) N2 - The Laser-Induced Slip Casting is an additive manufacturing technology specifically developed for ceramic materials using water-based ceramic slurries. The process takes place layer-by-layer in a similar fashion as top-down vat photopolymerization, selectively consolidating each layer by means of a laser energy source positioned on the top. Contrary to vat photopolymerization, in which the consolidation is achieved by selectively cross-linking a ceramic-filled resin, LIS uses water-based slurries with a low amount of organic additives (typically < 5 wt%) as feedstocks. In LIS, a green body is formed by local evaporation of water which causes the suspension to collapse forming a cast, following a mechanism similar to slip casting. Only a small content of organic additives is needed to effectively disperse the ceramic particles and to increase the green strength. The technology is very versatile and can be applied to all ceramic systems that can be dispersed in water. One of the main advantages is that even dark materials such as silicon carbide can be processed without issues related to light scattering and absorption. The presentation will discuss strengths and limitations of LIS compared to other AM technologies and will highlight the latest results for alumina and for silicon carbide ceramics. T2 - 48th International Conference and Expo on Advanced Ceramics and Composites (ICACC2024) CY - Daytona, FL, USA DA - 28.01.2024 KW - Additive Manufacturing KW - Ceramic KW - Water-based KW - Slurry KW - Laser PY - 2024 AN - OPUS4-60054 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zocca, Andrea T1 - An overview of ceramic AM with focus on bioceramics and powder bed technologies N2 - The presentation will start with an overview of ceramic additive manufacturing (AM) technologies and will discuss the potential of AM in the field of bioceramics. The presentation will then focus on two possible use cases of binder jetting technologies. In the first example, standard powder-based binder jetting is used to manufacture a porous implant design for large scale bone defects. The related challenges in the process chain will be discussed, from powder synthesis to sintering and characterization of the printed part. In the second example, the LSD-print slurry-based binder jetting technology is presented as a possibility to adapt powder-bed AM to produce dense ceramic parts. The use case will focus on an application in the field of dental ceramics, specifically for the manufacturing of patient individualized single tooth restorations (veneers, crowns) with a high throughput process chain. T2 - BioCAM - Additive Manufacturing Applied to Bioceramics CY - Mons, Belgium DA - 06.12.2023 KW - Additive Manufacturing KW - Bioceramic KW - Binder Jetting PY - 2023 AN - OPUS4-60053 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Günster, Jens T1 - Tailoring powder properties for the light based volumetric additive manufacture of Ceramics N2 - In order to be able to manipulate ceramic powder compacts and ceramic suspensions (slurries) within their volume with light, a minimum transparency of the materials is required. Compared to polymers and metals, ceramic materials are characterized by the fact that they have a wide electronic band gap and therefore a wide optical window of transparency. The optical window generally ranges from less than 0.3 µm to 5 µm wavelength. In order to focus light into the volume of a ceramic powder compact, its light scattering properties must therefore be tailored. In this study, we present the physical background and material development strategies for the application of two-photon polymerization (2PP) and selective volumetric sintering for the additive manufacturing of structures in the volume of ceramic slips and green compacts. T2 - SmartMade 2024 CY - Osaka, Japan DA - 10.04.2024 KW - Additive Manufacturing KW - Two Photon Polymerization KW - Advanced ceramics PY - 2024 AN - OPUS4-59888 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lasota, S. A1 - Horn, M. A1 - Noll, M. A1 - Stephan, Ina A1 - Otto, W. T1 - Copper in wood preservatives delayed wood decomposition and shifted soil fungal but not bacterial community composition N2 - Copper-based fungicides are routinely used for wood and plant protection, which can lead to an enrichment of copper-tolerant microbial communities in soil. To investigate the effect of such wood preservatives on the soil fungal and bacterial community compositions, five different vineyard and fruit-growing soil environments were evaluated using incubation studies over time. Pine sapwood specimens were impregnated with either water or different biocide treatment solutions containing a mixture of copper, triazoles, and quaternary ammonium compounds (CuTriQAC), a mixture of triazoles and quaternary ammonium compounds (TriQAC), or copper alone (Cu). Specimens were incubated in soil from each sample site for 8, 16, 24, and 32 weeks. The effects of preservative treatment on the modulus of elasticity (MOE) of the wood specimens and on the soil fungal as well as bacterial community composition at the soil-wood interface were assessed by quantitative PCR and amplicon sequencing of the fungal internal transcribed spacer (ITS) region and bacterial 16S rRNA gene. Specimens impregnated with CuTriQAC and Cu showed decreased MOE and reduced fungal and bacterial copy numbers over time compared to those impregnated with water and TriQAC. Fungal but not bacterial community composition was significantly affected by wood preservative treatment. The relative abundance of members of the family Trichocomaceae compared to other genera increased in the presence of the Cu and CuTriQAC treatments at three sites, suggesting these to be Cu-tolerant fungi. In conclusion, the copper-containing treatments resulted in marginally increased MOE, lowered microbial gene copy numbers compared to those in the TriQAC and water treatments, and thus enhanced wood protection against soil microbial wood degradation KW - 16S rRNA gene KW - ITS region KW - Amplicon sequencing KW - Community composition KW - Copper-based wood preservatives KW - Soil incubation study PY - 2019 DO - https://doi.org/10.1128/AEM.02391-18 SN - 1098-5336 SN - 0099-2240 VL - 85 IS - 4 SP - e02391-18, 1 EP - 13 PB - American Society for Microbiology CY - Washington, DC AN - OPUS4-47370 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fortini, Renata T1 - Development of a method for measuring the flexural rigidity of nanofibres N2 - Toxicological studies have shown that some types of carbon nanotubes may provoke asbestos-like effects including chronic inflammation and lung cancer. Inhaled carbon nanotubes may reach the deep lung tissue. Alveolar macrophages are responsible to remove such foreign objects from the alveoli in a process called phagocytosis. If a macrophage fails to uptake a nanotube completely, cell lesions may give rise to inflammation. It is currently assumed that short, flexible and long as well as granularly agglomerated (tangled) nanofibres are clearable by macrophages, whereas biodurable long and rigid nanotubes may persist in lung tissue. The flexural rigidity of nanofibres is therefore believed to be an important material property that governs fibre toxicity and needs to be investigated. The present work aims at determining the rigidity of nanofibres by detecting their resonance frequencies using a Dynamic Scanning Electron Microscope (DySEM) setup. By depositing and fixing a nanofibre to an oscillating support, it can be excited to vibrations and treated as a cantilevered beam. This way, its elastic modulus can be determined via Euler-Bernoulli’s beam theory. Multi-walled carbon nanotubes (MWCNTs) were deposited on high frequency piezoelectric quartz crystals mounted on a scanning electron microscope (SEM) holder. When introduced into the SEM chamber and connected to a frequency-sweeping waveform generator, the quartz crystal actuates the deposited fibre. A lock-in amplified processes the secondary electron detector signal resulting from the electron beam modulated by the vibrating nanofibre. Whenever a fibre resonance is detected, the SEM image of the fibre is stored to identify the fibre oscillation mode. The found resonance frequencies and modes allow determining the elastic modulus accordingly. Since the frequency spacing of resonances is predicted by Euler-Bernoulli, the mode number can be identified and elastic modulus values be averaged. A significant number of individual MWCNTs were classified according to their level of rigidity. The applicability and reliability of the method will be discussed. T2 - EUROMAT CY - Stockholm, Sweden DA - 01.09.2019 KW - Carbon nanotubes KW - Rigidity KW - Resonance frequency KW - Nanofibers KW - Bending modulus PY - 2019 AN - OPUS4-49197 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dudziak, Mateusz T1 - Thermal properties of polymer nanocomposites based on polycarbonate (PC) and boehmite N2 - Nanocomposites are extremely versatile due to their physicochemical properties, which differ significantly from bulk homopolymers. One of the inorganic nanomaterials which are increasingly used as a filler in polymer matrices is boehmite, typically used as an inexpensive flame retardant. Here, it is used as a nanofiller in polycarbonate and polyamide, expecting to improve their mechanical properties. For industrial use boehmite is obtained by the solvothermal method, resulting in a layered nanomaterial, whereas naturally it occurs as single crystals with the size of <100µm. In this work we are obtaining and isolating boehmite crystals by a bottom-up method, in which a reaction between aluminum nitride and sodium hydroxide. Obtaining boehmite as microcrystals is necessary for its analysis and characterization, as well as to investigate its interaction with polymer matrices at the polymer/particle interface. Here, the obtained particles in polymer matrices are characterized with differential scanning calorimetry and thermogravimetry analysis. T2 - 6th International Conference on Multifunctional, Hybrid and Nanomaterials CY - Sitges, Spain DA - 11.03.2019 KW - Boehmite KW - Polycarbonate PY - 2019 AN - OPUS4-47769 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Crasselt, Claudia A1 - Schmidt, Wolfram A1 - Sturm, Heinz T1 - Influence of Rheology Modifying Admixtures on Hydration of Cementitious Suspensions N2 - The presence of polycarboxylate ether (PCE) based superplasticizers (SPs) has an enormous influence on the early hydration of cement. The hydration is retarded and the timing of formation and the morphology of hydrates is affected. This short paper presents experimental results about the influence of delayed addition time of PCE SPs on hydration of cement and alite pastes, investigated by isothermal heat flow calorimetry. For cement as well as for alite pastes the hydration is retarded with SP, whereby the high charge PCE has a stronger retarding effect than the low charge PCE. The retardation caused by PCE is much more pronounced for alite than for cement mixes. If PCE is added later to the mix, the induction period is shortened and the hydration is accelerated compared to simultaneous addition. This applies for cement and alite pastes. With delayed PCE addition the alite shows a clearly less retarded setting and main hydration than after simultaneous addition. It is obvious that for alite pastes there is less retardation the later the addition of SP. T2 - 6th International Symposium on Nanotechnology in Construction CY - Hong Kong, China DA - 02.12.2018 KW - Polycarboxylate ether (PCE) KW - Early hydration KW - Cement PY - 2018 SP - 1 EP - 8 AN - OPUS4-47204 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fortini, Renata T1 - Development of a method for measuring the flexural rigidity of nanofibers N2 - Toxicological studies have shown that some types of carbon nanotubes may provoke asbestos-like effects including chronic inflammation and lung cancer. Inhaled carbon nanotubes may reach the deep lung tissue. Alveolar macrophages are responsible to remove such foreign objects from the alveoli in a process called phagocytosis. If a macrophage fails to uptake a nanotube completely, cell lesions give rise to inflammation. It is currently assumed that short, long and flexible, and granularly agglomerated (tangled) nanofibres are clearable by macrophages, whereas biodurable long and rigid nanotubes persist in the lung tissue. The flexural rigidity of nanofibres is therefore believed to an important material property that governs fibre toxicity and needs to be investigated. The present work aims at determining the rigidity of nanofibres by detecting their resonance frequencies using a Dynamic Scanning Electron Microscope (DySEM) setup. By depositing and fixing a nanofibre to an oscillating support, it can be excited to vibrations and treated as a cantilevered beam. This way, its elastic modulus can be determined via Euler-Bernoulli’s beam theory. Multi-walled carbon nanotubes (MWCNTs) were deposited on high frequency piezoelectric quartz crystals mounted on a scanning electron microscope (SEM) holder. When introduced into the SEM chamber and connected to a frequency-sweeping waveform generator, the quartz crystal actuates the deposited fibre. A lock-in amplified processes the secondary electron detector signal resulting from the electron beam modulated by the vibrating nanofibre. Whenever a fibre resonance is detected, the SEM image of the fibre is stored to identify the fibre oscillation mode. The found resonance frequencies and modes allow determining the elastic modulus according. Since the frequency spacing of resonances is predicted by Euler-Bernoulli, the mode number can be checked and elastic modulus values be averaged. A significant number of MWCNTs have been classified according to their level of rigidity. The applicability and reliability of the method will be discussed. T2 - International Conference on Multifunctional, Hybrid and Nanomaterials CY - Sitges, Spain DA - 11.03.2019 KW - Carbon nanotubes KW - Rigidity KW - Resonance KW - Nanofibers KW - Bending modulus PY - 2019 AN - OPUS4-49196 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rhiem, S. A1 - Barthel, Anne-Kathrin A1 - Meyer-Plath, A. A1 - Hennig, M. P. A1 - Wachtendorf, Volker A1 - Sturm, Heinz A1 - Schäffer, A. A1 - Maes, H. M. T1 - Release of 14C-labelled carbon nanotubes from polycarbonate composites N2 - Waste disposal of carbon nanotube (CNT) containing products is expected to be the most important pathway for release of CNTs into the environment. In the present work, the use of radiolabelled CNTs (14C-CNT) for polycarbonate polymer nanocomposites with 1 wt% 14C-CNT content allowed for the first time to quantify and differentiate the CNT release according to the type of impact along the materials' ageing history. After an initial exposure of the nanocomposite by solar-like irradiation, further environmental impacts were applied to composite material. They aimed at mimicking disposal site conditions that may induce further ageing effects and CNT release. This study included shaking in water, rapid temperature changes, soaking in humic acid solution as well as waste water effluent, and, finally, gentle mechanical abrasion. All ageing impacts were applied sequentially, both on pristine (control) and on solar-irradiated nanocomposites. All experiments were accompanied by absolute quantification of radioactive release as well as chemical and morphological analyses of the nanocomposite surfaces using infra-red (IR) spectroscopy, X-ray photoelectron spectroscopy (XPS) and scanning electron microscopy (SEM). The morphological analysis showed that spectral irradiation can uncover CNT networks on the outer nanocomposite surface layers by polymer degradation. After having subjected the solar-irradiated nanocomposite to all studied disposal site effect, the total radioactive release was quantified to amount to 64 mg CNT/m2, whereas only 0.8 mg CNT/m2 were found for the un-irradiated control sample. Solar degradation of polymers was thus found to significantly increase the propensity of the studied polymer nanocomposites to release CNTs during ageing effects at the product's end-of-life typical for disposal sites. KW - Weathering KW - Carbon nanotubes KW - Nanocomposites KW - Release KW - Quantification PY - 2016 UR - http://www.sciencedirect.com/science/article/pii/S0269749116303748 DO - https://doi.org/10.1016/j.envpol.2016.04.098 SN - 0269-7491 VL - 215 IS - August SP - 356 EP - 365 PB - Elsevier Ltd. CY - Paris AN - OPUS4-36899 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hartmann, S. A1 - Shaporin, A. A1 - Hermann, S. A1 - Bonitz, J. A1 - Heggen, M. A1 - Meszmer, P. A1 - Sturm, Heinz A1 - Hölck, O. A1 - Blaudeck, T. A1 - Schulz, S. E. A1 - Mehner, J. A1 - Gessner, T. A1 - Wunderle, B. T1 - Towards nanoreliability of CNT-based sensor applications: Investigations of CNT-metal interfaces combining molecular dynamics simulations, advanced in situ experiments and analytics N2 - In this paper we present results of our recent efforts to understand the mechanical interface behaviour of single-walled carbon nanotubes (CNTs) embedded in metal matrices. We conducted experimental pull-out tests of CNTs embedded in Pd or Au and found Maximum forces in the range 10 - 102 nN. These values are in good agreement with forces obtained from molecular Dynamics simulations taking into account surface functional Groups (SFGs) covalently linked to the CNT material. The dominant failure mode in experiment is a CNT rupture, which can be explained with the presence of SFGs. To qualify the existence of SFGs on our used CNT material, we pursue investigations by means of fluorescence labeling of surface species in combination with Raman imaging. We also report of a tensile test system to perform pull-out tests inside a transmission electron microscope to obtain in situ images of CNT-metal interfaces under mechanical loads at the atomic scale. T2 - 2015 16th International Conference on Thermal, Mechanical and Multi-Physics Simulation and Experiments in Microelectronics and Microsystems CY - Budapest, Hungary DA - 20.4.2015 KW - Carbon nanotube CNT KW - Metal matrix KW - Pull-out test KW - Molecular dynamics simulation KW - Surface functional groups KW - Fluorescence labeling KW - Raman imaging KW - Tensile test inside a TEM PY - 2015 SN - 978-1-4799-9950-7 VL - 2015 SP - 1 EP - 8 PB - IEEE AN - OPUS4-37625 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sturm, Daniel T1 - Detection of bone particles in the taper connection of modular hip prostheses using Raman spectroscopy and their impact on fatigue failure N2 - Modular hip prostheses are attractive for fitting the prosthesis to the individual anatomical conditions with a positive impact on the patient's quality of life. Especially for revision when the stem may remain, modular prosthesis are established in surgery. The additional taper interface between the stem and the neck bears the risk of micromotion, resulting in continuous damage of the passivation layer and subsequent fretting corrosion. In the present failure case bone particles in the taper connection between the stem and neck were detected using Raman spectroscopy. These particles caused high local stress on the taper surface, followed by fretting and fatigue cracking of the stem. T2 - ICEFA 2016 CY - Leipzig, Germany DA - 4.7.2016 KW - Failure analysis KW - Implants KW - Hip prosthesis KW - Fretting fatigue KW - Schadensanalyse PY - 2016 AN - OPUS4-38383 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Müller, Werner A1 - Jakob, Ines A1 - Tatzky-Gerth, Renate A1 - Wöhlecke, Andreas T1 - A Study on antioxidant depletion and degradation in polyolefin based geosynthetics: sacrificial versus regenerative stabilization N2 - Plastic products used in geotechnical engineering, so-called geosynthetics, are often made of polyolefins (polyethylene or polypropylene) and stabilized against oxidative degradation by antioxidants (AO). Three types of AO “packages” are used: (P1) phenols and phosphites/sulfides, (P2) hindered amines (HAS) with a marginal stabilization P1 of the basic resin, (P3) a combination of packages P1 and P2 with comparable amounts of phenol and HAS. We report about long-lasting oven aging and water immersion tests at 80 °C of 29 different polyolefin based products (geomembranes, geonets and geotextiles). Pronounced differences in the degradation behavior were found depending solely on the type of AO package. In case of P1, the oxidative degradation is prevented by the AO. Autocatalytic oxidation only begins after depletion of AO and may lead to catastrophic failure depending on the environmental conditions. In case of P2, degradation starts right from the beginning. However, it is decelerated and proceeds gradually. In case of P3, the degradation behavior seems to be a superposition of the characteristics obtained for P1 and P2. Plotting the fractional loss of the AO in P1 and P2 as function of the square root of aging time, we identified two regimes of AO depletion. We suggest to attribute this observation to the different mechanisms of AO depletion. KW - Geosynthetics KW - Oxidation KW - Antioxidant KW - Stabilization PY - 2016 DO - https://doi.org/10.1002/pen.24199 SN - 0032-3888 VL - 56 IS - 2 SP - 129 EP - 142 PB - John Wiley & Sons CY - New York AN - OPUS4-35630 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mohabbat, Abdulrahman A1 - Boldog, István A1 - Reistel, Nils A1 - de Sousa Amadeu, Nader A1 - Möllmer, Jens A1 - Lange, Marcus A1 - Limon, Aysenur A1 - Seiffert, Philipp A1 - Michalski, Julia A1 - Janiak, Christoph T1 - P4O10-mediated synthesis of polar polyphosphoric acid-covalent triazine framework composites from aromatic amides for improved water and SO2 sorption N2 - Polycondensation of various aromatic amides in P4O10 at 400 8C yields covalent triazine frameworks intergrown with a polyphosphoric acid framework (POF-CTFs). Compared to ionothermal analogs, they feature a shorter reaction time and strongly increased framework polarity for water and SO2 uptake, and SO2/CO2 selectivity KW - COF PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-644208 DO - https://doi.org/10.1039/d5cc03419a SN - 1359-7345 SP - 1 EP - 4 PB - Royal Society of Chemistry (RSC) AN - OPUS4-64420 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wachsmann, Sebastian B. A1 - Ruf, Matthias A1 - Prinz, Carsten A1 - Oehlsen, Nina A1 - Zhou, Xiaoru A1 - Dyballa, Michael A1 - Arweiler, Christine A1 - Leistner, Philip A1 - Steeb, Holger A1 - Garrecht, Harald A1 - Laschat, Sabine A1 - Stegbauer, Linus T1 - Chitin/Chitosan Biocomposite Foams with Chitins from Different Organisms for Sound Absorption N2 - Foams are widely used for applications in construction, energy absorption, and building insulation. We developed sustainable chitin/chitosan-based foams derived from snow crab and Aspergillus niger (α-chitin) and from squid (β-chitin), which were obtained via a “shake and bake” process. The foam structure, mechanical, thermophysical, sound absorption, and flammability properties were studied. Stable foams were obtained from snow crab and squid chitin, whereas A.niger-based foams were inhomogeneous. Foams derived from the former biomass sources displayed densities of 0.07−0.30 g/cm3 and bulk porosities of 78−94% with only a minimal number of closed pores. According to mercury porosimetry (MP) and X-ray computed microtomography (μXRCT), pore sizes ranged from 3 μm to 1.5 mm, with the majority of pores being larger than 400 μm. In mechanical compression tests, β-chitin-based foams showed higher specific compressive strength and modulus (up to 0.1 * = 9.00 MPa/E* = 107.37 MPa) compared to the α-chitin-based series. Dynamic vapor sorption (DVS) measurements revealed that the β-chitin (from squid) series overall took up more water vapor (≤40 wt %) than the α-chitin (from snow crab) series (≤33 wt %). Flammability tests showed that the developed foams were suitable for fire protection class E, superior to common polyurethane (PU) foams, and sound absorption tests showed promising results for applications only little influenced by humidity. KW - Chitin KW - Foam KW - Biocomposite KW - Sound absorption KW - Flammability KW - Mercury porosimetry KW - Dynamic vapor sorption PY - 2024 DO - https://doi.org/10.1021/acssuschemeng.4c00044 VL - 12 IS - 32 SP - 11879 EP - 11890 PB - American Chemical Society (ACS) AN - OPUS4-60819 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Influence of Surface Chemistry and Size on the Stability of β-NaYF4:Yb,Er Nanocrystals in Various Environments N2 - The use of inorganic lanthanide-doped upconversion nanoparticles (UCNP) in bioimaging and cellular studies requires biocompatible particles. One possible cause of UCNP toxicity is the release of potentially harmful fluoride and lanthanide ions as revealed by dilution studies in aqueous environments, particularly under high dilution conditions. To address this issue, suitable surface coatings preventing such effects in combination with fast screening methods suited for online monitoring and in situ analyses are desired. Here we present systematic studies of differently sized β-NaYF4:Yb,Er UCNP stabilized with different surface coatings and hydrophilic ligands varying in binding strength to the particle surface in various aqueous environments at different temperatures and UCNP concentrations. The concentration of the fluoride and lanthanide ions released upon particle dissolution was quantified electrochemically with a fluoride ion-sensitive electrode and inductively coupled plasma optical emission spectrometry (ICP-OES) and monitored fluorometrically, thereby exploiting the sensitivity of the upconversion luminescence to changes in size and surface chemistry. Moreover, changes in surface chemistry were determined with X-Ray photoelectron spectroscopy (XPS). Based upon our results, we could derive optimum screening parameters for UCNP stability studies and determine conditions and coating procedures and ligands for enhancing UCNP stability in aqueous environments. T2 - UPCON2021 CY - Online meeting DA - 06.04.2021 KW - Fluorescence KW - Lifetime KW - Method KW - Quantification KW - Stability KW - Coating KW - Surface chemistry KW - Lanthanide KW - Fluoride KW - Electrochemistry KW - ICP-OES KW - Upconversion KW - Nano KW - Particle KW - Aging KW - Quality assurance KW - Mass spectrometry KW - XPS PY - 2021 AN - OPUS4-52411 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Abram, Sarah-Luise T1 - Monodisperse iron oxide nanoparticles as reference material candidate for particle size measurements N2 - In order to utilize and rationally design materials at the nanoscale the reliable characterization of their physico-chemical properties is highly important, especially with respect to the assessment of their environmental or biological impact. Furthermore, the European Commission’s REACH Regulations require the registration of nanomaterials traded in quantities of at least 1 ton. Powders or dispersions where 50% (number distribution) of the constituent particles have sizes ≤ 100 nm in at least one dimension are defined as nanomaterials. This creates a need for industrial manufacturers and research or analytical service facilities to reliably characterize potential nanomaterials. Currently, BAM is developing reference nanoparticles, which shall expand the scarce list of worldwide available nano reference materials certified for particle size distribution and will also target other key parameters like shape, structure, porosity or functional properties. In this respect, materials like iron oxide or titanium dioxide are considered as candidates to complement the already available silica, Au, Ag, and polystyrene reference nanoparticles. The thermal decomposition of iron oleate precursors in high boiling organic solvents can provide large quantities of iron oxide nanoparticles that can be varied in size and shape.[1, 2] The presence of oleic acid or other hydrophobic ligands as capping agents ensures stable dispersion in nonpolar solvents. Such monodisperse, spherical particles were synthesized at BAM and pre-characterized by electron microscopy (TEM, SEM including the transmission mode STEM-in-SEM) and dynamic light scattering comparing cumulants analysis and frequency power spectrum. 1. REACH regulations and nanosafety concerns create a strong need for nano reference materials with diverse properties. 2. Iron oxide nanoparticles are under development as new candidate reference material at BAM. 3. Narrow particle size distribution confirmed by light scattering and electron microscopy. T2 - Nanosafety 2020 CY - Online meeting DA - 05.10.2020 KW - Iron oxide nanoparticles KW - Reference material KW - Particle size KW - Electron microscopy KW - Nanoplattform PY - 2020 AN - OPUS4-52774 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Abram, Sarah-Luise T1 - Iron oxide nanoparticles as a reference material candidate for particle size measurements N2 - This poster presentation covers the development of iron oxide nanoparticles as reference material candidate in the context of the project "Nanoplattform". T2 - EMRS Spring Meeting CY - Online meeting DA - 31.05.2021 KW - Iron oxide nanoparticles KW - Reference material KW - Particle size KW - Transmission electron microscopy KW - Small angle x-ray scattering PY - 2021 AN - OPUS4-52773 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Cancella, Erick Paiva A1 - de Paula Guarnieri, Guilherme A1 - de Sousa Amadeu, Nader A1 - Radtke, Martin A1 - Garcia, Rodrigo Henrique A1 - de Azevedo, Eduardo Ribeiro A1 - Cosentino, Ivana Conte A1 - Mascarenhas, Yvonne Primerano A1 - Nery, José Geraldo T1 - Synthesis and physicochemical characterization of a novel bismuth silicate templated by tetrapropylammonium bromide and polydiallyldimethylammonium chloride N2 - A bismuth silicate (BiSi-1) was hydrothermally synthesized using tetrapropylammonium bromide (TPA·Br) as the organic structure-directing agent and shown by multi-scale characterization to be distinct from known Bi–silicates. Powder X-ray diffraction is indexable with an orthorhombic metric (a = 23.234 Å, b = 17.109 Å, c = 3.897 Å), consistent with a highly anisotropic, possibly layered framework. High-resolution TEM/SAED reveals nanocrystalline, plate-like domains assembled into sub-micrometric aggregates with locally oriented lamellae; lattice fringes (0.27–0.32 nm) match the strongest XRD spacings. Solid-state NMR establishes a silica-rich network with a dominant Q4 population (77%) and minor Q3 (11%) and Q2 (12%) sites; the contact-time dependence of 1H to 29Si cross-polarization is consistent with increasing proximal-proton density from Q4 to Q2. Aging to 24 h sharpens the 29Si lineshape, while calcination progressively removes the OSDA and vicinal hydroxyls; at 750 °C, 29Si spectra indicate framework densification/rearrangement. XANES/EXAFS places bismuth predominantly as Bi3+ in an oxide-like environment with a pronounced Bi–O first shell and no detectable Bi⁰ or Bi–Br contributions. ICP–OES yields a reproducible Bi/Si atomic ratio of 1:3. Thermogravimetry shows stepwise desorption, dehydroxylation, and template removal, with thermal stability maintained to 750 °C. Nitrogen sorption confirms mesoporosity in the as-made and Soxhlet-extracted solids (the latter exhibiting the highest surface area), whereas high-temperature calcination reduces porosity. Collectively, BiSi-1 emerges as a nanocrystalline, anisotropic Bi–silicate whose connectivity, local Bi–O environment, and accessible texture are tunable by aging and post-treatments, positioning it as a promising platform for heterogeneous catalysis and environmental remediation. KW - 29Si NMR KW - Bismuth KW - Silicate PY - 2025 DO - https://doi.org/10.1007/s10853-025-11732-6 SN - 0022-2461 VL - 60 IS - 45 SP - 22615 EP - 22635 PB - Springer Science and Business Media LLC AN - OPUS4-64755 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chahal, Shweta T1 - Sustainable Synthesis of Na+ and Bi3+ - doped Cs₂AgInCl₆ Double Perovskites for Efficient White-Light Emission N2 - Double halide perovskites have emerged as promising, less-toxic alternatives to lead-based perovskites for diverse photochemical applications. Among them, Cs₂AgInCl₆ has attracted significant attention, particularly when doped with various elements, which induce self-trapped exciton (STE) states within the bandgap, resulting in efficient white-light emission and a remarkable enhancement of photoluminescence quantum yield (PL QY). While several solid-state and solution-based methods have been employed for the synthesis of double halide perovskites, many rely on toxic solvents and complex procedures, hindering scalability. In this study, we present two environmentally friendly synthesis approaches for the preparation of Cs₂AgInCl₆ doped with monovalent (Na⁺) and trivalent (Bi³⁺) cations: 1. Green solution-based method: Utilizes mild reagents and entirely replaces harsh chemicals, enabling synthesis at ambient conditions. 2. Mechanochemical approach: Employs high-energy ball milling for 62 minutes at room temperature to obtain the desired crystalline phase. These green methodologies provide sustainable and scalable alternatives to conventional routes, minimizing the environmental footprint. We systematically compare the structural and optical properties of the doped perovskites synthesized via both approaches. The resulting materials exhibit strong UV absorption, broadband white-light emission, high PL QY (up to 85%, Fig. 1), long PL lifetimes, and good thermal and environmental stability (up to 300 °C in air). These results highlight the potential of doped Cs₂AgInCl₆ double perovskites as an eco-friendly material with possible photonic applications as in white-light devices. T2 - eMRS Fall Meeting 2025 CY - Warsaw, Poland DA - 15.09.2025 KW - Fluorescence KW - Advanced material KW - Perovskite KW - Synthesis KW - Characterization KW - Fluorescence quantum yield KW - Absolute KW - Integrating sphere spectroscopy KW - Sustainable synthesis KW - Lifetime KW - Photophysics PY - 2025 AN - OPUS4-64185 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hahn, Marc Benjamin A1 - Solomun, Tihomir A1 - Wellhausen, Robert A1 - Herrmann, S A1 - Seitz, H A1 - Meyer, Susann A1 - Kunte, Hans-Jörg A1 - Zeman, J. A1 - Uhlig, F A1 - Smiatek, J A1 - Sturm, Heinz T1 - Influence of the Compatible Solute Ectoine on the Local Water Structure: Implications for the Binding of the Protein G5P to DNA N2 - Microorganisms accumulate molar concentrations of compatible solutes like ectoine to prevent proteins from denaturation. Direct structural or spectroscopic information on the mechanism and about the hydration shell around ectoine are scarce. We combined surface plasmon resonance (SPR), confocal Raman spectroscopy, molecular dynamics simulations, and density functional theory (DFT) calculations to study the local hydration shell around ectoine and its influence on the binding of a gene-S-protein (G5P) to a single-stranded DNA (dT(25)). Due to the very high hygroscopicity of ectoine, it was possible to analyze the highly stable hydration shell by confocal Raman spectroscopy. Corresponding molecular dynamics simulation results revealed a significant change of the water dielectric constant in the presence of a high molar ectoine concentration as compared to pure water. The SPR data showed that the amount of protein bound to DNA decreases in the presence of ectoine, and hence, the protein-DNA dissociation constant increases in a concentration-dependent manner. Concomitantly, the Raman spectra in terms of the amide I region revealed large changes in the protein secondary structure. Our results indicate that ectoine strongly affects the molecular recognition between the protein and the oligonudeotide, which has important consequences for osmotic regulation mechanisms. KW - Aqueous solution KW - Biological structure KW - Raman spectroscopy KW - Organic osmolytes KW - High throughput KW - Gene-5 protein KW - Amino acid KW - Water structure PY - 2015 DO - https://doi.org/10.1021/acs.jpcb.5b09506 SN - 1520-6106 SN - 1089-5647 SN - 1520-5207 VL - 119 IS - 49 SP - 15212 EP - 15220 AN - OPUS4-35800 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröter, Maria-Astrid A1 - Sturm, Heinz A1 - Holschneider, M. T1 - Phase and amplitude patterns in DySEM mappings of vibrating microstructures N2 - We use a dynamic scanning electron microscope (DySEM) to analyze the movement of oscillating micromechanical structures. A dynamic secondary electron (SE) signal is recorded and correlated to the oscillatory excitation of scanning force microscope (SFM) cantilever by means of lock-in amplifiers. We show, how the relative phase of the oscillations modulate the resulting real part and phase pictures of the DySEM mapping. This can be used to obtain information about the underlying oscillatory dynamics. We apply the theory to the case of a cantilever in oscillation, driven at different flexural and torsional resonance modes. This is an extension of a recent work (Schr¨oter et al 2012 Nanotechnology 23 435501), where we reported on a general methodology to distinguish nonlinear features caused by the Imaging process from those caused by cantilever motion. KW - DySEM KW - mechanical nonlinearity KW - vibration KW - DySEM KW - mechanische Nichtlinearitäten KW - Vibration PY - 2013 DO - https://doi.org/doi:10.1088/0957-4484/24/21/215701 VL - 24 IS - 21 SP - 215701-1 EP - 215701-10 PB - IOP PUBLISHING LTD CY - Bristol, UK AN - OPUS4-35396 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröter, Maria-Astrid A1 - Holschneider, M. A1 - Sturm, Heinz T1 - Analytical and numerical analysis of imaging mechanism of dynamic scanning electron microscopy N2 - The direct observation of small oscillating structures with the help of a scanning electron beam is a new approach to study the vibrational dynamics of cantilevers and microelectromechanical systems. In the scanning electron microscope, the conventional signal of secondary electrons (SE, dc part) is separated from the signal response of the SE detector, which is correlated to the respective excitation frequency for vibration by means of a lock-in amplifier. The dynamic response is separated either into images of amplitude and phase shift or into real and imaginary parts. Spatial resolution is limited to the diameter of the electron beam. The sensitivity limit to vibrational motion is estimated to be sub-nanometer for high integration times. Due to complex imaging mechanisms, a theoretical model was developed for the interpretation of the obtained measurements, relating cantilever shapes to interaction processes consisting of incident electron beam, electron–lever interaction, emitted electrons and detector response. Conclusions drawn from this new model are compared with numerical results based on the Euler–Bernoulli equation. KW - Electron microscopy KW - Scanning force microscopy KW - Cantilever motion KW - Modes KW - Harmonics KW - Mathematical model KW - Imaging theory PY - 2012 DO - https://doi.org/10.1088/0957-4484/23/43/435501 SN - 0957-4484 SN - 1361-6528 VL - 23 IS - 43 SP - 1 EP - 10 PB - IOP Publishing Ltd. CY - Bristol AN - OPUS4-27642 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schraut, Katharina T1 - Production of a hydraulic material from post-treated steelmaking slags N2 - Steelmaking slag is a by-product of steel production of which 4.5 Mt were produced in 2020 in Germany alone. It is mainly used in road construction, earthwork and hydraulic engineering. A smaller part is returned to the metallurgical circle, used as fertilizer or landfilled. With this use, iron oxides still contained in steelmaking slag are lost. In addition, the possibility of producing higher-grade products from steelmaking slag is foregone. In recent decades, many researchers have investigated the production of Portland cement clinker and crude iron from basic oxygen furnace slags (BOFS) via a reductive treatment. Carbothermal treatment of liquid BOFS causes a reduction of iron oxides to metallic iron, which separates from the mineral phase due to its higher density. Simultaneously, the chemical composition of the reduced slag is adapted to that of the Portland cement clinker. In this study, German BOFS was reduced in a small-scale electric arc furnace using petrol coke as a reducing agent. The resulting low-iron mineral product had a similar chemical composition to Portland cement clinker and was rich in the tricalcium silicate solid solution alite (Ca3SiO5). Based on its chemical and mineralogical composition, similar to that of Portland cement clinker, the reduced BOFS has the potential to react comparably. In our study, the reduced BOFS produced less heat of hydration compared to OPC and its hydraulic reaction was delayed. However, adding gypsum has been shown to accelerate the hydration rate of the reduced BOFS compared to that known from the calcium silicates of Portland cement clinker. Further research to improve the hydraulic properties of the reduced slag is essential. If successful, producing a hydraulic binder and crude iron from BOFS could have economic and ecological benefits for both the cement and steel industry. T2 - 16th International Congress on the Chemistry of Cement ICCC 2023 CY - Bangkok, Thailand DA - 18.09.2023 KW - Steelmaking slag KW - Alite hydraulic reactivity KW - Clinker substitute PY - 2023 AN - OPUS4-58522 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bügel, Stefanie A1 - Hähnel, Malte A1 - Kunde, Tom A1 - de Sousa Amadeu, Nader A1 - Sun, Yangyang A1 - Spieß, Alex A1 - Beglau, Thi Hai Yen A1 - Schmidt, Bernd M. A1 - Janiak, Christoph T1 - Synthesis and Characterization of a Crystalline Imine-Based Covalent Organic Framework with Triazine Node and Biphenyl Linker and Its Fluorinated Derivate for CO2/CH4 Separation N2 - : A catalyst-free Schiff base reaction was applied to synthesize two imine-linked covalent organic frameworks (COFs). The condensation reaction of 1,3,5-tris-(4-aminophenyl)triazine (TAPT) with 4,40-biphenyldicarboxaldehyde led to the structure of HHU-COF-1 (HHU = Heinrich-Heine University). The fluorinated analog HHU-COF-2 was obtained with 2,20,3,30,5,50,6,60-octafluoro 4,40 -biphenyldicarboxaldehyde. Solid-state NMR, infrared spectroscopy, X-ray photoelectron spectroscopy, and elemental analysis confirmed the successful formation of the two network structures. The crystalline materials are characterized by high Brunauer–Emmett–Teller surface areas of 2352 m2/g for HHU-COF-1 and 1356 m2/g for HHU-COF-2. The products of a larger-scale synthesis were applied to prepare mixed-matrix membranes (MMMs) with the polymer Matrimid. CO2/CH4 permeation tests revealed a moderate increase in CO2 permeability at constant selectivity for HHU-COF-1 as a dispersed phase, whereas application of the fluorinated COF led to a CO2/CH4 selectivity increase from 42 for the pure Matrimid membrane to 51 for 8 wt% of HHU-COF-2 and a permeability increase from 6.8 to 13.0 Barrer for the 24 wt% MMM KW - Separation KW - COF KW - MMM KW - CO2 PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-618625 DO - https://doi.org/10.3390/ma15082807 VL - 15 IS - 8 SP - 2807 PB - MDPI AN - OPUS4-61862 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zaki, Mohammad A1 - Prinz, Carsten A1 - Ruehle, Bastian T1 - A Self-Driving Lab for Nano- and Advanced Materials Synthesis N2 - The recent emergence of self-driving laboratories (SDL) and material acceleration platforms (MAPs) demonstrates the ability of these systems to change the way chemistry and material syntheses will be performed in the future. Especially in conjunction with nano- and advanced materials which are generally recognized for their great potential in solving current material science challenges, such systems can make disrupting contributions. Here, we describe in detail MINERVA, an SDL specifically built and designed for the synthesis, purification, and in line characterization of nano- and advanced materials. By fully automating these three process steps for seven different materials from five representative, completely different classes of nano- and advanced materials (metal, metal oxide, silica, metal organic framework, and core–shell particles) that follow different reaction mechanisms, we demonstrate the great versatility and flexibility of the platform. We further study the reproducibility and particle size distributions of these seven representative materials in depth and show the excellent performance of the platform when synthesizing these material classes. Lastly, we discuss the design considerations as well as the hardware and software components that went into building the platform and make all of the components publicly available. KW - Self-driving laboratories KW - Materials acceleration platforms KW - Nanomaterials KW - Advanced materials KW - Automation KW - Robotics KW - In-line characterization PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-627361 DO - https://doi.org/10.1021/acsnano.4c17504 SN - 1936-086X VL - 19 IS - 9 SP - 9029 EP - 9041 PB - ACS Publications CY - Washington, DC AN - OPUS4-62736 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kossatz, Philipp A1 - Mezhov, Alexander A1 - Andresen, Elina A1 - Prinz, Carsten A1 - Schmidt, Wolfram A1 - Resch-Genger, Ute T1 - Assessing the Applicability of Lanthanide-Based Upconverting Nanoparticles for Optically Monitoring Cement Hydration and Tagging Building Materials N2 - Chemically stable, lanthanide-based photon upconversion micro- and nanoparticles (UCNPs) with their characteristic multicolor emission bands in the ultraviolet (UV), visible (vis), near-infrared (NIR), and short-wave infrared (SWIR) arepromising optical reporters and barcoding tags. To assess the applicability of UCNPs for the monitoring of early stage cement hydration processes and as authentication tags for cementitious materials, we screened the evolution of the luminescence of Selfmade core-only NaYF4:Yb,Er UCNPs and commercial μm-sized Y2O2S:Yb,Er particles during the first stages of cement hydration, which largely determines the future properties of the hardened material. Parameters explored from the UCNP side included particle size, morphology, surface chemistry or coating, luminescence properties, and concentration in different cement mixtures. From the cement side, the influence of the mineral composition of the cement matrix was representatively examined for ordinary Portland cement (OPC) and its constituents tricalcium aluminate (C3A), tricalcium silicate (C3S), and gypsum at different water to cement ratios. Based on reflection and luminescence measurements, enabling online monitoring, which were complemented by XRD and isothermal heat-flow calorimetric measurements to determine whether the incorporation of these particles could impair cement hydration processes, well suited lanthanide particle reporters could be identified as well as application conditions. In addition, thereby the reporter influence on cement hydration kinetics could be minimized while still preserving a high level of information content. The best performance for the luminescence probing of changes during early stage cement hydration processes was observed for 25 nm-sized oleate (OA)-coated UCNPs added in a concentration of 0.1 wt %. Higher UCNP amounts of 1.0 wt % delayed cement hydration processes size- and surface coatingspecifically in the first 24 h. Subsequent luminescence stability screening studies performed over a period of about one year support the applicability of UCNPs as optical authentication tags for construction materials. KW - Quality assurance KW - Fluorescence KW - Nano KW - Particle KW - Synthesis KW - Quantum yield KW - NIR KW - Mechanism KW - Characterization KW - XRD KW - Calorimetry KW - Advanced material KW - Cement KW - Monitoring KW - Surface KW - Size KW - Lifetime KW - Barcode KW - Lanthanide KW - Upconversion KW - Encoding KW - Method PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-638318 DO - https://doi.org/10.1021/acsomega.5c02236 SN - 2470-1343 VL - 10 IS - 29 SP - 31587 EP - 31599 PB - ACS Publications CY - Washington, DC AN - OPUS4-63831 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chouquet, Xavier A1 - Bolten, Julia A1 - Prinz, Carsten A1 - Günster, Jens A1 - Zocca, Andrea ED - Vincenzini, P. T1 - Direct ink writing of zeolite-like AQSOA Z02 for envisioned applications in solar-driven atmospheric water harvesting: Paste formulation and effect of thermal treatments on the water sorption propertie N2 - This work presents the development of porous water adsorbent bodies with complex geometries shaped by direct ink writing additive manufacturing. AQSOA FAM Z02 (Z02), a commercial material similar to SAPO-34 with chabazite structure, was selected as sorbent material. Dynamic vapor sorption analysis demonstrated that Z02 adsorbs and desorbs up to 30 % of its own mass in each cycle, highlighting its potential for this application. To optimize its printability for direct ink writing, aqueous pastes composed of Z02 and bentonite were formulated. Bentonite served as the inorganic binder and was responsible for the mechanical stability of the printed porous bodies after heat treatment. The most suitable paste composition was identified and used to fabricate scaffold structures. These structures were then subjected to different heat treatments at 650 °C, 750 °C and 850 °C to find a suitable compromise between mechanical stability and retention of the sorption properties. Scaffold structures printed with a 20 wt% of bentonite binder were mechanically stable (1.9 ± 1.1 MPa compressive strength) and retained a maximum water uptake of ca. 25 wt% after heat treatment at 750 °C for 1 h. KW - Direct ink writing KW - Zeolite KW - Direct ink wriDynamic vapor sorption KW - Bentonite Water harvesting PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-643150 DO - https://doi.org/10.1016/j.ceramint.2025.09.314 SN - 0272-8842 SP - 1 EP - 12 PB - Elsevier Ltd. AN - OPUS4-64315 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Erdmann, Maren A1 - Böhning, Martin A1 - Niebergall, Ute T1 - Physical and chemical effects of biodiesel storage on high-density polyethylene: Evidence of co-oxidation N2 - The physical and chemical effects of diesel and biodiesel fuels on two high-density polyethylene (PE-HD) types were investigated. Both semi-crystalline PE-HD are common thermoplastic materials for container and storage tank applications. Biodiesel, a composition of unsaturated fatty acid esters from renewable resources, was chosen as it is regarded a possible green alternative to fossil fuels. The study aims at identifying significant differences between biodiesel and conventional diesel fuels based on the differences in the chemical nature of the two. The physical effects of the fuels on the polymer at first comprises the sorption behavior, i.e. kinetics and final equilibrium concentration. Not only are both fuels absorbed by the amorphous phase of the semi-crystalline PE-HD, they also induce a plasticization effect that modifies the molecular mobility and therefore also the characteristic yielding properties, manifest in the obtained stress-strain curves. The chemical effects related to degradation phenomena is investigated by a long-term storage scenario using partially immersed tensile test specimens in diesel and biodiesel. We were able to confirm the proposed co-oxidation mechanism by Richaud et al. for polyethylene-unsaturated penetrant systems on a larger scale based on practical tensile tests. One of the investigated polyethylene grades subjected to tensile drawing showed a significant loss of plastic deformation and the onset of premature failure after 150 days of storage in biodiesel. Further biodiesel storage showed a systematically reduced elongation at break before necking. None of these effects were observed in diesel. Oxidation of fuels and polymer after progressing storage times were analyzed by the evolution of carbonyl species in FT-IR/ATR spectroscopy. KW - Biodiesel KW - Degradation KW - Long-term storage KW - Sorption KW - Diesel PY - 2019 DO - https://doi.org/10.1016/j.polymdegradstab.2019.01.018 SN - 0141-3910 VL - 161 IS - 1 SP - 139 EP - 149 PB - Elsevier CY - Amsterdam AN - OPUS4-47268 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Falk, Florian A1 - Menneken, M. A1 - Stephan-Scherb, Christiane T1 - Real-time observation of high- temperature gas corrosion in dry and wet SO2-containing atmosphere N2 - Sulfur and water have a fundamental impact on the corrosion rate and potential failure of materials. It is therefore necessary to understand the mechanisms, rates, and potential means of transport, as well as the reactions of these elements with an alloy. This paper investigates the effect of water vapor in the initial stages of SO2 corrosion of an Fe-9Cr-0.5Mn model alloy at 650°C in situ under laboratory conditions using energy-dispersive x-ray diffraction analysis. Two separate experiments were run, one with a 99.5% Ar + 0.5% SO2 atmosphere and one with a 69.5% Ar + 0.5% SO2 + 30% H2O atmosphere. With a wet atmosphere, the alloy formed a scale with decreasing oxygen content towards the scale–alloy interface. Sulfides were identified above and below a (Fe, Cr)3O4 layer in the inner corrosion zone. In contrast to this, the overall scale growth was slower in a dry SO2 atmosphere. KW - Early oxidation KW - Early sulfidation KW - Ferritic steels PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-472844 UR - https://link.springer.com/article/10.1007/s11837-019-03335-9#enumeration DO - https://doi.org/10.1007/s11837-019-03335-9 SN - 1047-4838 SN - 1543-1851 VL - 71 SP - 1 EP - 6 PB - Springer CY - New York AN - OPUS4-47284 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - An, Biwen Annie A1 - Shen, Y. A1 - Voordouw, J. A1 - Voordouw, G. T1 - Halophilic methylotrophic methanogens may contribute to the high ammonium concentrations found in shale oil and shale gas reservoirs N2 - Flow-back and produced waters from shale gas and shale oil fields contain high ammonium, which can be formed by methanogenic degradation of methylamines into methane and ammonium. Methylamines are added to fracturing fluid to prevent clay swelling or can originate from metabolism of the osmolyte triglycinebetaine (GB). We analyzed field samples from a shale gas reservoir in the Duvernay Formation and from a shale oil reservoir in the Bakken formation in Canada to determine the origin of high ammonium. Fresh waters used to make fracturing fluid, early flow-back waters, and late flow back waters from the shale gas reservoir had increasing salinity of 0.01, 0.58, and 2.66 Meq of NaCl, respectively. Microbial community analyses reflected this fresh water to saline transition with halophilic taxa including Halomonas, Halanaerobium, and Methanohalophilus being increasingly present. Early and late flow-back waters had high ammonium concentrations of 32 and 15 mM, respectively. Such high concentrations had also been found in the Bakken produced waters. Enrichment cultures of Bakken produced waters in medium containing mono, di-, or trimethylamine, or triglycinebetaine (GB) converted these substrates into ammonium (up to 20 mM) and methane. The methylotrophic methanogen Methanohalophilus, which uses methylamines for its energy metabolism and uses GB as an osmolyte, was a dominant community member in these enrichments. Halanaerobium was also a dominant community member that metabolizes GB into trimethylamine, which is then metabolized further by Methanohalophilus. However, the micromolar concentrations of GB measured in shale reservoirs make them an unlikely source for the 1,000-fold higher ammonium concentrations in flow-back waters. This ammonium either originates directly from the reservoir or is formed from methylamines, which originate from the reservoir, or are added during the hydraulic fracturing process. These methylamines are then converted into ammonium and methane by halophilic methylotrophic methanogens, such as Methanohalophilus, present in flow-back waters. KW - Methanogen KW - Oil and gas industry KW - Shale KW - Halophile KW - Corrosion PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-474982 DO - https://doi.org/10.3389/fenrg.2019.00023 SN - 2296-598X VL - 7 SP - 1 EP - 13 PB - Frontiers Media CY - Lausanne AN - OPUS4-47498 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Peláez, R.J. A1 - Rebollar, E. A1 - Serna, R. A1 - Acosta-Zepeda, C. A1 - Saavedra, P. A1 - Bonse, Jörn A1 - Haro-Poniatowski, E. T1 - Nanosecond laser-induced interference grating formation on silicon N2 - The formation of gratings on the surface of a silicon wafer by nanosecond laser irradiation through a phase mask using an ArF laser emitting at 193 nm is studied. The phase mask along with some focusing optics is capable to generate via interference a periodic intensity distribution, which can be used for surface patterning. The surface patterning strongly depends on the laser energy density and on the number of pulses, as revealed by atomic force microscopy (AFM). The results show that irradiation even with a single laser pulse produces periodic depth modulations on the surface. The spatial surface modulation is in the micrometer (1.7 µm) range while the depth modulation is in the nanometer regime (1–20 nm). With an increasing number of pulses (1–100), the depth modulation amplitude increases smoothly. Increasing the number of pulses further results in the progressive destruction of the grating, vanishing completely after ~5000 pulses. This evolution is also monitored in situ by measuring the intensity of the first order-diffracted probe beam and the behavior is in accordance with what is observed by AFM. Finally, we qualitatively explain the results invoking thermally induced effects in the melted Si: these physical processes involved are probably thermocapillary and/or Marangoni effects inducing material displacement as the surface melts. KW - Nanosecond laser irradiation KW - Silicon KW - Surface modification KW - Phase mask KW - Grating PY - 2019 UR - https://iopscience.iop.org/article/10.1088/1361-6463/ab0c5f DO - https://doi.org/10.1088/1361-6463/ab0c5f SN - 1361-6463 SN - 0022-3727 VL - 52 IS - 22 SP - 225302, 1 EP - 10 PB - IOP Publishing CY - Bristol, UK AN - OPUS4-47619 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Müller, Jan P. A1 - Krankenhagen, Rainer T1 - Optimizing thermographic testing of thick GFRP plates by assessing the real energy absorbed within the material N2 - Active thermography is a well suited non-destructive testing method for the challenging inspection of wind rotor blades. Since the GFRP structures are up to some centimetres thick, long pulse heating is required to provide an appropriate energy input into the structure. So far, no best practice exists to guarantee a reliable detection of deep-lying flaws. In this work, a step wedge specimen having a maximum thickness of 34mm is systematically investigated by experiment and well-matched simulations to assess the influence of the experimental parameters, like the absorbed energy, on thermal contrasts. Finally, a scheme to conduct full-scale test of a wind rotor blade in less than three hours is proposed. KW - Pulsed thermography KW - Wind rotor blade KW - GFRP PY - 2019 DO - https://doi.org/10.1016/j.compstruct.2019.02.027 SN - 0263-8223 VL - 215 SP - 60 EP - 68 PB - Elsevier CY - Amsterdam AN - OPUS4-47396 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 49, Heft 1 T3 - Amts- und Mitteilungsblatt der BAM - 1/2019 KW - Anerkennungen KW - Zulassungen KW - Richtlinien KW - Festlegungen KW - Ausnahmegenehmigungen PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-477509 SN - 0340-7551 VL - 49 IS - 1 SP - 1 EP - 124 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-47750 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schumacher, David A1 - Ou, D. A1 - Ghafafian, Carineh A1 - Zscherpel, Uwe A1 - Trappe, Volker T1 - Wind turbine rotor blade testing by dual-energy laminography N2 - Modern wind turbine rotor blades consist of sandwich shell segments made from glass fiber reinforced polymers. During manufacturing, defects can arise which could lead to failure of the whole component under dynamic mechanical and thermal loads. Hence during operation defects can arise which, if detected, can be repaired locally and in-situ by applying repair patches instead of taking the whole rotor blade down and repair it remotely. This method is much more time and cost effective, since the shut-down time of the energy converter is limited to a minimum. These repair patches can, however, also lead to new defects if not applied optimally. Therefore, it is necessary to control the quality of the repair patches to ensure the best possible restoration of structural integrity of the component. As a rotor blade is an object with a large aspect ratio, X-ray laminography is predestined to provide 3D information of the objective volume. To enhance the amount of information gained from laminographic reconstruction, we use in this study a photon counting and energy discriminating X-ray detector and apply a material decomposition algorithm to the data. By inherently separating the incident spectra within the detection process into two distinct energy bins, the basis material decomposition can provide material resolved images. Choosing glass and epoxy resin as basis materials and numerically solving the inverse dual-energy equation system, the reconstructed laminographic datasets contain highly valuable information about the distribution of the basis materials within the structure. Furthermore, cross- artifacts arising from the limited angle of the projection data can be reduced by this method which allows to investigate structures that were hidden underneath the artefacts. T2 - International Symposium on Digital Industrial Radiology and Computed Tomography – DIR2019 CY - Fürth, Germany DA - 02.07.2019 KW - Laminography KW - Wind energy KW - Fiber reinforced polymer KW - Photon counting detector KW - Repair patch PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-484380 UR - https://www.dir2019.com/portals/dir2019/bb/Tu.3.A.1.pdf SN - 978-947971-06-0 SP - 1 EP - 13 AN - OPUS4-48438 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schumacher, David T1 - Wind turbine rotor blade testing by dual-energy laminography N2 - Modern wind turbine rotor blades consist of sandwich shell segments made from glass fiber reinforced polymers. During manufacturing, defects can arise which could lead to failure of the whole component under dynamic mechanical and thermal loads. Hence during operation defects can arise which, if detected, can be repaired locally and in-situ by applying repair patches instead of taking the whole rotor blade down and repair it remotely. This method is much more time and cost effective, since the shut-down time of the energy converter is limited to a minimum. These repair patches can, however, also lead to new defects if not applied optimally. Therefore, it is necessary to control the quality of the repair patches to ensure the best possible restoration of structural integrity of the component. As a rotor blade is an object with a large aspect ratio, X-ray laminography is predestined to provide 3D information of the objective volume. To enhance the amount of information gained from laminographic reconstruction, we use in this study a photon counting and energy discriminating X-ray detector and apply a material decomposition algorithm to the data. By inherently separating the incident spectra within the detection process into two distinct energy bins, the basis material decomposition can provide material resolved images. Choosing glass and epoxy resin as basis materials and numerically solving the inverse dual-energy equation system, the reconstructed laminographic datasets contain highly valuable information about the distribution of the basis materials within the structure. Furthermore, cross- artifacts arising from the limited angle of the projection data can be reduced by this method which allows to investigate structures that were hidden underneath the artefacts. T2 - 1st International Symposium on Photon Counting Technologies & Applications CY - München, Germany DA - 05.07.2019 KW - Laminography KW - Wind energy KW - Fiber reinforced polymer KW - Photon counting detector KW - Dual-energy PY - 2019 AN - OPUS4-48440 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - Laser-induced periodic surface structures: from nanoscaled light localization to applications N2 - In this contribution the current state in the field of Laser-Induced Periodic Surface Structures (LIPSS) is reviewed. This includes the mechanisms of formation and current applications, particularly the colorization of technical surfaces, the control of surface wetting properties, the tailoring of surface colonization by bacterial biofilms, and the improvement of the tribological performance of nanostructured metal surfaces. T2 - PHOTONICA 2019 - The Seventh International School and Conference on Photonics CY - Belgrade, Serbia DA - 26.08.2019 KW - Laser-induced periodic surface structures (LIPSS) KW - Femtosecond laser KW - Surface functionalization PY - 2019 UR - http://www.photonica.ac.rs/docs/PHOTONICA2019-Book_of_abstracts.pdf AN - OPUS4-48836 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Feldkamp, Martin T1 - Fire reference test for IAEA package thermal testing in a propane gas fire test facility N2 - Packages for the transport of radioactive material shall withstand severe accidents. Therefore, the IAEA Regulations define different test scenarios to cover severe hypothetical accident conditions. One of these tests defined in detail is the thermal test, mainly consisting of a 30 minute fully engulfing 800 °C pool fire or an equally severe fire test. The heat fluxes into the package are of significant importance and depend substantially on the fire characteristics and the surface temperature of the package. In order to investigate the heat fluxes over a wide range of surface temperatures during a propane gas fire test and to get information about local fire impact a fire reference package, representing the outer geometry of a specific type of transport cask for radioactive waste, was designed. A closed steel sheet cylinder with a wall thickness of 10 mm was chosen as fire reference package. The cylinder was filled with refractory insulation material and instrumented with thermocouples distributed all over the cylinder. The local steel sheet temperatures measured allow the determination of local as well as global heat fluxes as a function of time and surface temperature. With this fire reference package three open-air propane gas fire tests were performed at BAM’s open air fire test stand. The flame exposure time period was changed for the different fire tests. Furthermore, the wind conditions changed between and during the tests. Test stand parameters like wind shield location and propane gas volume flow were chosen constant for the three tests. The test results were used to determine the changes of heat flux into the fire reference package in relation to the package surface temperature. This data also allows the calculation of local characteristics of the propane gas fire as there are the flame temperature, the fire convection coefficient and the radiation exchange coefficient in a first approach. The recently conducted tests provide an initial picture of local fire characteristics of the propane gas fire test facility. The test shows that the propane gas fire covers the IAEA-fire over a wide range of surface temperatures with the chosen test stand parameters. T2 - 19th International Symposium on the Packaging and Transportation of Radioactive Materials PATRAM 2019 CY - New Orleans, LA, USA DA - 04.08.2019 KW - Thermal testing KW - Convection coefficient KW - IAEA fire KW - Propane gas fire test facility PY - 2019 AN - OPUS4-48841 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koerdt, Andrea T1 - Investigation of methanogen-induced microbiologically influenced corrosion (Mi-MIC) using simulated marine environments under flowing conditions N2 - Microbiologically influenced corrosion (MIC) of iron is usually attributed to sulfate-reducing microorganisms (SRM) in offshore industries, such as the oil and gas pipelines, due to the high concentrations of sulfate in the seawater. SRM act upon the metal by the reactiveness of hydrogen sulfide (HS-), and by withdrawal of the available electrons (Fe --> Fe2+ + 2e-; E° = -0.47 V) in electrical contact with the metal (EMIC). However, methanogenic archaea can also cause MIC. Because they do not produce HS-, withdrawal of electrons may be their main corrosive mechanism; however, mechanistic details and kinetics of the overall process are poorly understood. To investigate the corrosion potential of methanogens, we studied the EMIC methanogenic strains isolated from marine sediments (Methanobacterium-affiliated strain IM1) and crude oil tanks (Methanococcus maripaludis Mic1c10), in an in-house developed flow-through cell to simulate a fluctuating environment. A co-culture of M. maripaludis and D. alaskensis was also established to study the effect of syntrophic growth on metal corrosion that may occur in industrial pipelines. Results indicate that the rates of iron corrosion due to coupled methanogenesis (up to 0.4 mm/yr) are higher to that caused by the marine SRM Desulfovibrio alaskensis (0.15 mm/yr). Surface analyses of the metal showed severe pitting with high methane production. Genomic analysis of the EMIC methanogen M. maripaludis Mic1c10 will provide an insight on the mechanisms of MIC. Such knowledge and deeper understanding also from an electrokinetic point of view may not only provide further models in microbial electrophysiology, but also contribute to mitigation strategies in MIC T2 - Einladung zum Kolloquium HZDR – Helmholtz-Zentrum Dresden-Rossendorf CY - Dresden, Germany DA - 24.09.2019 KW - Corrosion KW - MIC KW - Archaea KW - Methanogens KW - Environmental Simulation PY - 2019 AN - OPUS4-49403 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koerdt, Andrea T1 - Investigation of methanogen-induced microbiologically influenced corrosion (Mi-MIC) using simulated marine environments under flowing conditions N2 - Microbiologically influenced corrosion (MIC) of iron is usually attributed to sulfate-reducing microorganisms (SRM) in offshore industries, such as the oil and gas pipelines, due to the high concentrations of sulfate in the seawater. SRM act upon the metal by the reactiveness of hydrogen sulfide (HS-), and by withdrawal of the available electrons (Fe --> Fe2+ + 2e-; E° = -0.47 V) in electrical contact with the metal (EMIC). However, methanogenic archaea can also cause MIC. Because they do not produce HS-, withdrawal of electrons may be their main corrosive mechanism; however, mechanistic details and kinetics of the overall process are poorly understood. To investigate the corrosion potential of methanogens, we studied the EMIC methanogenic strains isolated from marine sediments (Methanobacterium-affiliated strain IM1) and crude oil tanks (Methanococcus maripaludis Mic1c10), in an in-house developed flow-through cell to simulate a fluctuating environment. A co-culture of M. maripaludis and D. alaskensis was also established to study the effect of syntrophic growth on metal corrosion that may occur in industrial pipelines. Results indicate that the rates of iron corrosion due to coupled methanogenesis (up to 0.4 mm/yr) are higher to that caused by the marine SRM Desulfovibrio alaskensis (0.15 mm/yr). Surface analyses of the metal showed severe pitting with high methane production. Genomic analysis of the EMIC methanogen M. maripaludis Mic1c10 will provide an insight on the mechanisms of MIC. Such knowledge and deeper understanding also from an electrokinetic point of view may not only provide further models in microbial electrophysiology, but also contribute to mitigation strategies in MIC T2 - Archaea Meeting-Schmitten VAAM Fachgruppe CY - Schmitten, Germany DA - 12.09.2019 KW - Corrosion KW - MIC KW - Archaea KW - Methanogens KW - Environmental Simulation PY - 2019 AN - OPUS4-49405 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Korrosionsuntersuchungen in Erdböden N2 - Das Verhalten von Erdböden gegenüber metallenen Konstruktionswerkstoffen ähnelt in vielen Fällen der von neutralen Wässern. Der in natürlichen Erdböden vorhandene Wasseranteil bildet mit den löslichen Inhaltsstoffen eine Elektrolytlösung. Eine merkbare Korrosionsgeschwindigkeit tritt erst dann auf, wenn der Boden einen bestimmten Wassergehalt aufweist, der eine Sauerstoffdiffusion im Boden zur Oberfläche des Metalls gewährleistet. Von maßgebendem Einfluss auf die korrosionsverursachende Wirkung der Böden ist neben dem Feuchtegehalt, der die Leitfähigkeit des Bodens bestimmt, der pH-Wert. Verschiedene Bodenarten besitzen unterschiedliche Wasser- und Sauerstoffdurchlässigkeiten, sowie Unterschiede der gelösten Inhaltsstoffe wie Chloride oder Sulfate, wodurch sich das Korrosionsverhalten von Metallen in verschiedenen Böden stark unterscheidet. In der DIN 50929-3 werden Böden in vier verschiedene Bodenklassen mit Korrosionsbelastungen von sehr niedrig bis hoch unterteilt. Durch verschiedene Bodenanalysen und örtliche Gegebenheiten kann nach DIN 50929-3 zwar die Korrosivität eines Bodens bestimmt werden, jedoch ist die Reproduzierbarkeit eines Bodens (Prüfmediums) praktisch nicht möglich. Es gibt jedoch Überlegungen, wie die Einstellung einer Bodenklasse durch Verwendung von Normsand und der Zugabe von Stoffen erzielt werden kann, wodurch die Reproduzierbarkeit eines Bodens ermöglicht wird. T2 - 13. Sitzung des NA 062 01 77 AA „Korrosionsprüfverfahren“ CY - Neuss, Germany DA - 24.10.2019 KW - Korrosion KW - Böden KW - DIN 50929-3 KW - Zink KW - Soil KW - Zinc PY - 2019 AN - OPUS4-49459 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chandra, K. A1 - Dörfel, Ilona A1 - Wollschläger, N. A1 - Kranzmann, Axel T1 - Microstructural investigation using advanced TEM techniques of inner ocide layers formed on T92 steel in oxyfuel environment N2 - T92 steel was oxidized at 650 °C for 1000 h in dry and wet oxyfuel gases. The microstructure of inner oxide layer was investigated using scanning transmission electron microscopy and energy dispersive spectroscopy on thin lamellas of oxide cross-sections. The oxides were composed of fine equiaxed grains and separated into Fe-rich and Cr-rich regions. Fe-rich regions were wustite and iron sulphide while Cr-rich regions consisted of Fe-Cr spinel with different stoichiometries. Precipitates of (W,Mo)-rich oxides were formed within the oxide scale and beneath the oxide/alloy interface. Often iron sulphide and (W,Mo)-rich oxide were surrounded by Cr-rich spinel. KW - Steel KW - STEM KW - High temperature corrosion KW - Oxidation KW - Internal oxidation PY - 2019 DO - https://doi.org/10.1016/j.corsci.2018.12.008 SN - 0010-938X SN - 1879-0496 VL - 148 SP - 94 EP - 109 PB - Elsevier AN - OPUS4-47423 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - EvstigneevT, Roman V. A1 - Parfenov, Peter S. A1 - Dubavik, Aliaksei A1 - Cherevkov, Sergei A A1 - Fedorov, Anatoly V A1 - Martynenko, Irina V. A1 - Resch-Genger, Ute A1 - Ushakova, Elena V. A1 - Baranov, Alexander V. T1 - Time-resolved FRET in AgInS2/ZnS-CdSe/ZnS quantum dot systems N2 - The fast and accurate detection of disease-related biomarkers and potentially harmful analytes in different matrices is one of the main challenges in the life sciences. In order to achieve high signal-to-background ratios with frequently used photoluminescence techniques, luminescent reporters are required that are either excitable in the first diagnostic window or reveal luminescence lifetimes exceeding that of autofluorescent matrix components. Here, we demonstrate a reporter concept relying on broad band emissive ternary quantum dots (QDs) with luminescence lifetimes of a few hundred nanoseconds utilized for prolongating the lifetimes of organic or inorganic emitters with lifetimes in the order of a very few 10 ns or less through fluorescence resonant energy transfer. Using spectrally resolved and time-resolved measurements of the system optical response we demonstrate the potential of lifetime multiplexing with such systems exemplarily for AgInS2/ZnS and CdSe/ZnS QDs. KW - Nano KW - Nanomaterial KW - Ternary quantum dots KW - AIS KW - Semiconductor nanocrystal KW - Photoluminescence KW - Mechanism KW - Quantum yield KW - Photophysics KW - Energy transfer KW - Lifetime KW - Time-gated emission PY - 2019 DO - https://doi.org/10.1088/1361-6528/ab0136 SN - 0957-4484 SN - 1361-6528 VL - 30 IS - 19 SP - 195501, 1 EP - 7 PB - IOP Publishing Ltd AN - OPUS4-47434 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe T1 - CAT-Technologie zur Bestimmung der Klebfestigkeit N2 - Der Vortrag widmet sich der „ CAT-TECHNOLOGIE ZUR BESTIMMUNG DER KLEBFESTIGKEIT“ und beschreibt die Punkte „Motivation –CAT-Technologie (Centrifugal Adhesion Testing), Klebfestigkeit ( Materialscreening verschiedener Werkstoffklassen, Klebstoffscreening fürV2A gegenV2A als Referenz, Klebstoffscreening für Niedrigenergie-Polymere und Oberfächenmodifizierung von Niedrigenergie-Polymeren) und Verbundfestigkeit (“Stirnabzug vs. Zug-Scher-Prüfung an CFK) im Einzelnen. T2 - 17. Praxisseminar KLEBEN CY - IWF Jena, Germany DA - 30.01.2019 KW - CAT-Technologie KW - Klebfestigkeit KW - Verbundfestigkeit KW - Niedrigenergie-Polymeren PY - 2019 AN - OPUS4-47466 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ehlers, Henrik T1 - Hochauflösende Wirbelstromprüfung in der Additiven Fertigung N2 - Additive Fertigung hat in den letzten Jahren aufgrund der hohen Flexibilität stark an Bedeutung gewonnen. Insbesondere in der Luft- und Raumfahrttechnik werden hohe Anforderungen an die Qualitätskontrolle additiv gefertigter Bauteile gestellt. Teile die mit dem selektiven Laserschmelzen (SLM) hergestellt werden, bilden schon währen des Fertigungsprozesses Poren oder Risse aus. Aus diesem Grund ist die zerstörungsfreie Prüfung jedes Bauteils notwendig. Erste Versuche haben gezeigt, dass die ex-situ Wirbelstromprüfung von SLM-Bauteilen mit hochauflösenden MR Sonden möglich ist und dass Fehler im Bereich von einiger µm detektiert werden können. In dem Vortrag wird eine automatisierte in-situ Wirbelstromprüfung von SLM-Bauteilen vorgestellt. Für die Prüfung wird eine Vielzahl hochauflösender MR Sensoren verwendet, um die benötige hohe Ortsauflösung bei gleichzeitig kurzer Prüfzeit zu erreichen. Zusätzlich werden klassische Methoden der Signalverarbeitung verwendet, um die Kosten und die Komplexität des Systems trotz hoher Prüffrequenz zu minimieren. Das vorgestellte System kann in der Zukunft helfen automatisiert Prüfberichte zu generieren, den SLM-Prozess zu kontrollieren oder automatisiert Fehlstellen auszuheilen. T2 - Innotesting 2019 CY - Wildau, Germany DA - 21.02.2019 KW - GMR KW - Wirbesltrom KW - Additive Fertigung KW - SLM KW - LBM KW - Eddy Current KW - 316L KW - additive manufacturing PY - 2019 AN - OPUS4-47425 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Normentwurf für ein Prüfverfahren zur Bestimmung von Deckschichtwiderständen an Zinküberzügen mittels gelartiger Elektrolyte N2 - Der Vortrag stellt das WIPANO-Vorhaben GELELEK vor. Zu Beginn werden die Messtechnik und die Projektidee kurz erläutert. Anschließend wird ein Überblick über die Projektpartner, Projektziele und Arbeitsschritte gegeben. T2 - 12. Sitzung des NA 062-01-77 AA "Korrosionsprüfverfahren" CY - Berlin, Germany DA - 20.02.2019 KW - Korrosion KW - Zinküberzüge KW - Gelartige Elektrolyte KW - Deckschichtbildung PY - 2019 AN - OPUS4-47416 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Essmann, M. A1 - Becker, S. F. A1 - Witt, Julia A1 - Zhan, J. A1 - Chimeh, A. A1 - Korte, A. A1 - Zhong, J. A1 - Vogelgesang, R. A1 - Wittstock, G. A1 - Lienau, C. T1 - Vectorial near-field coupling N2 - The coherent exchange of optical near fields between two neighbouring dipoles plays an essential role in the optical properties, quantum dynamics and thus the function of many naturally occurring and artificial nanosystems. These interactions are challenging to quantify experimentally. They extend over only a few nanometres and depend sensitively on the detuning, dephasing and relative orientation (that is, the vectorial properties) of the coupled dipoles. Here, we introduce plasmonic nanofocusing spectroscopy to record coherent light scattering spectra with 5 nm spatial resolution from the apex of a conical gold nanotaper. The apex is excited solely by evanescent fields and coupled to plasmon resonances in a single gold nanorod. We resolve resonance energy shifts and line broadenings as a function of dipole distance and relative orientation. We demonstrate how These phenomena arise from mode couplings between different vectorial components of the interacting optical near fields, specifically from the coupling of the nanorod to both transverse and longitudinal polarizabilities of the taper apex. KW - Plasmon resonance KW - Coherent exchange KW - Optical near field KW - Plasmonic nanofocusing spectroscopy PY - 2019 DO - https://doi.org/10.1038/s41565-019-0441-y SN - 1748-3387 VL - 14 IS - 7 SP - 698 EP - 704 PB - Nature AN - OPUS4-48028 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Guday, G. A1 - Donskyi, Ievgen A1 - Gholami, M. F. A1 - Algara-Siller, G. A1 - Witte, F. A1 - Lippitz, Andreas A1 - Unger, Wolfgang A1 - Paulus, B. A1 - Rabe, J. A1 - Adeli, M. A1 - Haag, R. T1 - Scalable Production of Nanographene and Doping via Nondestructive Covalent Functionalization N2 - A new method for top‐down, one‐pot, gram‐scale production of high quality nanographene by incubating graphite in a dilute sodium hypochlorite solution at only 40 °C is reported here. The produced sheets have only 4 at% oxygen content, comparable with nanographene grown by chemical vapor deposition. The nanographene sheets are covalently functionalized using a nondestructive nitrene [2+1] cycloaddition reaction that preserves their π‐conjugated system. Statistical analyses of Raman spectroscopy and X‐ray photoelectron spectroscopy indicate a low number of sp3 carbon atoms on the order of 2% before and 4% after covalent functionalization. The nanographene sheets are significantly more conductive than conventionally prepared nanographene oxide, and conductivity further increases after covalent functionalization. The observed doping effects and theoretical studies suggest sp2 hybridization for the carbon atoms involved in the [2+1] cycloaddition reaction leading to preservation of the π‐conjugated system and enhancing conductivity via n‐type doping through the bridging N‐atom. These methods are easily scalable, which opens the door to a mild and efficient process to produce high quality nanographenes and covalently functionalize them while retaining or improving their physicochemical properties. KW - Graphene KW - XPS KW - NEXAFS PY - 2019 DO - https://doi.org/10.1002/smll.201805430 VL - 15 IS - 12 SP - 1805430 PB - WILEY-VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-48021 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Potthoff, A. A1 - Unger, Wolfgang T1 - Report on SOP for dispersing nanomaterials in water and report on round robin test. N2 - This report describes a standard operation procedure for dispersion of nanomaterials in liquids prior to toxicological or ecotoxicological testing. Main factors, who determine the state of agglomeration and aggregation of ENMs after dispersion are specific energy input, particle concentration and fluid composition. The method was validated in two round robin tests, where two typical nanomaterials (a nanopowder and a nanodispersion) were investigated. One main result arising out of the data comparison was that only those participants, who were able to follow the instructions in the SOPs completely, received similar results regarding particle size and zeta potential. The SOP is easy to adapt for other types of nanomaterials. The results provide the standardization process and were presented at DIN working group. KW - Dispersion of nano materials KW - AEROSIL® OX50 KW - LEVASIL 50/50 PY - 2019 UR - http://publica.fraunhofer.de/documents/N-541033.html DO - https://doi.org/10.24406/ikts-n-541033 SP - 1 EP - 24 AN - OPUS4-48022 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wilrich, Cordula T1 - Brennbar oder explosiv? Strategien zur Einstufung physikalischer Gefahren N2 - Das Seminar gibt einen detaillierten Einblick in die physikalischen Gefahrenklassen nach der CLP-Verordnung und stellt Strategien bei der Einstufung vor. Möglichkeiten zum Waiving und Screening werden erläutert und Berechnungsmethoden für Gemische werden in kurzen Aufgaben für die Seminarteilnehmer durchexerziert. T2 - Veranstaltung "Gemische im Fokus: Herausforderungen durch Einstufung und Giftinformation meistern" des Helpdesks REACH-CLP-Biozid bei der BAuA CY - Dortmund, Germany DA - 20.05.2019 KW - Chemikalienrecht KW - UN-GHS KW - Einstufung KW - Gefährliche Stoffe KW - CLP-Verordnung KW - Physikalische Gefahren PY - 2019 AN - OPUS4-48060 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rabe, Torsten T1 - Deformation behavior of alumina and zirconia springs at room temperature N2 - At high temperatures and in harsh environments ceramic springs are often superior to metallic springs and allow for innovative solutions. A recently proposed application involves ceramic springs with metallized surfaces as capacitive force sensor. A strictly linear stress-strain characteristic of the spring is a precondition for such a sensor. Helical ceramic springs with rectangular cross-section have been produced from sintered hollow cylinders. Alumina, ATZ, Y-TZP, and Ce-TZP springs with identical dimensions were characterized and compared regarding deformation behavior. Spring deformation was investigated under various load scenarios. Dynamic compression was performed with deformation speeds from 0.3 to 30 mm/min. Spring constants of alumina springs are strain rate independent. By contrast, Y-TZP spring constant increases by approximately 3 % within the experimental framework. A high-precision test facility was developed to characterize spring displacement in nm range under static tensile load over long periods of time. Spring elongation with asymptotic course was observed for zirconia containing materials at room temperature. This effect is particularly strong in the case of Y-TZP. Up to 0.3 % time-dependent elongation was measured after 24 h under constant load. Deformation is completely reversible after unloading. Alumina springs do not show any time-dependent deformation under identical test conditions. Contrary to alumina springs, a non-linear stress-strain behavior of TZP springs at room temperature was proved in both test series. It is supposed, that pseudo-elasticity caused by stress-induced phase transformation from tetragonal to monoclinic is responsible for this special behavior of TZP springs. T2 - D-A-CH Keramiktagung CY - Leoben, Austria DA - 06.05.2019 KW - Phase transformation KW - Ceramic spring KW - Force-distance diagram KW - Deformation behavior PY - 2019 AN - OPUS4-48026 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ghigo, Tea T1 - Archaeometric analysis of inks from Coptic Manucripts N2 - Understanding the technological evolution of inks from Coptic Manuscripts. T2 - III International PAThs Conference CY - Rome, University of La Sapienza, Italy DA - 25.02.2019 KW - Archaeometry PY - 2019 AN - OPUS4-48037 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ehlers, Henrik T1 - Eddy Current Testing for Laser Beam Melting N2 - This poster presents a new application for high-spatial resolution eddy current testing (ET) with magnetoresistive (MR) sensor arrays for additive manufacturing (AM) T2 - Workshop on Additive Manufacturing CY - Berlin, Germany DA - 13.05.2019 KW - GMR KW - Additive Manufacturing KW - 316L KW - LBM KW - SLM KW - Eddy Current PY - 2019 AN - OPUS4-47992 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nguyen, V. Q. A1 - Baynosa, M. L. A1 - Nguyen, V. H. A1 - Tuma, Dirk A1 - Lee, Y. R. A1 - Shim, J.-J. T1 - Solvent-driven morphology-controlled synthesis of highly efficient long-life ZnO/graphene nanocomposite photocatalysts for the practical degradation of organic wastewater under solar light N2 - Metal oxide/graphene photocatalysts have been attracting considerable attention in solving environmental pollution problems because of the limitations of the semiconductor-based photocatalysts. In this study, highly efficient and inexpensive zinc oxide (ZnO) nanoparticles with three different morphologies, such as nanospheres, nanodisks, and nanorods, anchored on reduced graphene oxide (RGO) were synthesized in solvent mixtures with different ethanol to water ratios. Among the three morphologies, the nanospherical ZnO/RGO (sZG) Composite exhibited the highest methylene blue (MB) and rhodamine B removal efficiencies at 99% and 98%, respectively, after only 60 min under low-power (40 W) ultraviolet irradiation at a low catalyst loading of 0.1 g L−1. This nanocomposite also showed excellent photocatalytic stability under UV irradiation, retaining 96% Efficiency even after 15 cycles of MB degradation. Moreover, the sZG composite exhibited a high MB degradation Efficiency of approximately 99% after 100 min at a low catalyst loading of 0.2 g L−1 under solar light illumination. The excellent photocatalytic performance and high stability of this low-cost nanospherical ZnO/RGO Composite exemplarily highlights the potential of sustainable next-generation photocatalysis for treating wastewater containing organic pollutants. KW - Nanocomposite KW - Photocatalyst KW - Dye degradation PY - 2019 DO - https://doi.org/10.1016/j.apsusc.2019.03.262 SN - 0169-4332 SN - 1873-5584 VL - 486 SP - 37 EP - 51 PB - Elsevier B. V. CY - Amsterdam AN - OPUS4-48081 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon T1 - Process monitoring of additive manufacturing of metals - an overview of the project ProMoAM N2 - The project ProMoAM is presented. The goal of the project is to evaluate which NDT techniques or combination of techniques is suited for in-situ quality assurance in additive manufacturing of metals. To this end, also 3d-data fusion and visualization techniques are applied. Additional ex-situ NDT-techniques are used as references for defect detection and quantification. Feasability studies for NDT-techniques that are presently not applicable for in-situ use are performed as well. The presentation gives a brief overview of the whole project and the different involved NDT-techniques. T2 - Workshop od Additive Manufacturing: Process, materials, simulation & implants CY - Berlin, Germany DA - 13.05.2019 KW - Additive manufacturing KW - Process monitoring KW - NDT PY - 2019 AN - OPUS4-48087 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lohrer, Christian T1 - Bericht aus den Foren der benannten Stellen – Pyrotechnik und Explosivstoffe N2 - Es werden Trends und Herausforderungen im Rahmen der Konformitätsbewertung von Pyrotechnik und Explosivstoffen vorgestellt. Des Weiteren werden aktuelle Themen mit Bezug zur Amrktaufsicht und Prüfung/Bewertung der Produktegruppen vorgestellt T2 - 14. Infoveranstaltung Sprengstoffe und Pyrotechnik CY - Berlin und Horstwalde, Germany DA - 16.05.2019 KW - Round-Robin-Tests KW - Explosivstoofe KW - Pyrotechnik KW - Benannte Stellen PY - 2019 AN - OPUS4-48070 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rolle, Annette T1 - Special form radioactive material (SFRM)- kick off discussion for harmonisation of approval procedure and certificate N2 - Exchange of experiences in SFRM approval procedure, Possibilities for harmonisation. Support for preparation of proposal for the next IAEA SSR-6/ SSG-26 revision process concerning. Special Form Radioactive Material (SFRM)-working life. T2 - European Association of Competent Authorities for safe Transport of Radioactive Material, Meeting 15 CY - Athen, Greece DA - 15.05. 2019 KW - Ageing behaviour KW - Radioactive sources KW - Approval PY - 2019 AN - OPUS4-48061 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ulbricht, Alexander T1 - The Influence of the Temperature Gradient on the Distribution of Residual Stresses in AM AISI 316L N2 - Steep temperature gradients and solidification shrinkage are the main contributors to the formation of residual stresses in additively manufactured metallic parts produced by laser beam melting. The aim of this work was to determine the influence of the temperature gradient. Diffraction results show a similar pattern for both specimens, indicating the shrinkage to be more dominant for the distribution of residual stresses than the temperature gradient. Thermography results imply that a higher energy input result in higher compressive residual stresses in the bulk. T2 - Workshop on Additive Manufacturing: Process, materials, simulation & implants CY - BAM, Berlin, Germany DA - 13.05.2019 KW - Computed tomography KW - Online Process Monitoring KW - Additive Manufacturing KW - Powder Bed Fusion KW - Selected Laser Melting KW - Neutron Diffraction PY - 2019 AN - OPUS4-48075 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ulbricht, Alexander T1 - µCT as Benchmark for Online Process Monitoring N2 - µCT is used to validate the capability of online monitoring for in-situ detection of defects during the L-PBF build process, which is a focus of the TF project ProMoAM. Our first experiments show that online monitoring using thermography and optical tomography cameras are able to detect defects in the built part. But further research is needed to understand root cause of the correlation. T2 - Workshop on Additive Manufacturing: Process, materials, simulation & implants CY - BAM, Berlin, Germany DA - 13.05.2019 KW - Computed tomography KW - Online Process Monitoring KW - Additive Manufacturing KW - Powder Bed Fusion KW - Selected Laser Melting PY - 2019 AN - OPUS4-48073 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhang, R. A1 - Qian, M. A1 - Waske, Anja A1 - Shen, H. A1 - Zhang, X. T1 - Investigating the microstructure and magnetic properties of La-Fe-Si microwires during fabrication and heat treatment process N2 - In this study, the optimized fabrication and evolution of the microstructure and magnetic Transition behavior of the melt-extraction LaFe11.2Si1.8 microwires have been studied. After the optimization of extraction technique (heating power 22 KW, feeding rate 30-50 mm/s, rotation velocity 1700 r/min), the content of La Fe,Si)13 phase in the as-extracted microwires was 54 wt% due to the high solidification velocity, which was increased to 85 wt% via annealing at 1373 K for 20 min. The amount of La(Fe,Si)13 phase was increased and the composition of La(Fe,Si)13 phase became more homogenized through peritectic reaction and short-distance diffusion in the microwires during annealing process. The coexistence of the nanocrystalline and amorphous structures contributed to the broad magnetic Transition temperature range of the as-extracted and annealed microwires. The annealed microwires exhibited a second-order magnetic transformation behavior and showed a maximum magnetic entropy Change jDSMjmax of 6.2 J/kgK and working temperature interval of 36.0 K under a magnetic field of 20 kOe. KW - Magnetocaloric effect KW - Melt-extraction technique KW - La(Fe,Si)13 phase KW - Peritectic reaction KW - Short-distance diffusion PY - 2019 DO - https://doi.org/10.1016/j.jallcom.2019.04.196 SN - 0925-8388 SN - 1873-4669 VL - 794 SP - 153 EP - 162 PB - Elsevier B.V. AN - OPUS4-48095 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Balzer, R. A1 - Behrens, H. A1 - Reinsch, Stefan A1 - Fechtelkord, M. T1 - Structural investigation of hydrous phosphate glasses N2 - Dissolved water has major impact on the physical and chemical properties of phosphate glasses. In the present study we have investigated the structural response to water incorporation for glasses in the system Li2O–MgO–Al2O3–P2O5. Glasses containing 0–8 wt% H2O were synthesised at 500 MPa confining pressure in internally heated gas pressure vessels at 1323 K (LMP, Al-poor glass) and 1423 K (LMAP, Al-enriched glass). Water contents of glasses were determined by pyrolysis and subsequent Karl-Fischer titration (KFT) and/or by infrared spectroscopy. Density varies nonlinearly with water content implying large structural changes when adding up to 2 wt% H2O to the dry glass. Glass Transition temperatures measured by differential thermal analysis (DTA) continuously decrease with water content. The trend can be explained by depolymerisation of the phosphate network. Near-infrared spectroscopy shows that even in Al poor glasses only a minority of dissolved water is present as H2O molecules, but the largest amount is present as OH Groups formed by hydrolysis of P–O–P bonds. The network is stabilised by aluminium which is predominantly six-coordinated in these glasses as shown by 27Al MAS NMR spectroscopy. With increase of Al in the glasses, breaking up of the Phosphate network through hydrolysis is depressed, i.e. much lower OH Contents are formed at same total water content. Network depolymerisation upon addition of H2O is evident also from 31P MAS NMR spectroscopy. While Phosphate tetraheda are crosslinked by two to three bridging oxygen in dry glasses, diphosphate Groups are dominant in glasses containing 8 wt% H2O. T2 - 2. INT. CONF. ON PHOSPHATE GLASSES CY - Oxford, UK DA - 26.07.2017 KW - water speciation KW - phosphate glasses KW - infrared spectroscopy KW - NMR spectroscopy KW - high pressure PY - 2019 DO - https://doi.org/10.13036/17533562.60.2.041 SN - 1753-3562 VL - 60 IS - 2 SP - 49 EP - 61 PB - Society of Glass Technology CY - Sheffield AN - OPUS4-48122 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Casperson, Ralf A1 - Pohl, Rainer A1 - Lohde, Sebastian A1 - Aydoğdu, M. T1 - Zerstörungsfreie Prüfung von Composite-Druckgefäßen mit konventioneller und hochfrequenter Wirbelstromtechnik N2 - Composite-Druckgefäße für den Gefahrguttransport sowie für Wasserstoff- und Erdgasfahrzeuge bestehen aus einem lasttragenden Composite und einer gasdichten, metallischen oder polymeren Barriereschicht (Liner). Zur Untersuchung des Alterungsverhaltens solcher Composite-Druckgefäße wurde in der BAM das interdisziplinäre Themenfeldprojekt COD-AGE durchgeführt. Ziel des Projektes war die Entwicklung von Methoden und Modellen zur Beschreibung und Bestimmung des Alterungsverhaltens von Carbonfaser-Compositen am Beispiel von Druckgefäßen, um eine bessere Vorhersage der Alterung und der sicheren Gebrauchsdauer zu ermöglichen. Ein Schwerpunkt in diesem Projekt war die Bereitstellung geeigneter ZfP-Methoden. Dabei ging es sowohl um versuchsbegleitende Prüfungen, als auch um die mögliche Entwicklung von Prüfeinrichtungen für den späteren praktischen Gebrauch. In dem Vortrag werden Prüfergebnisse der alterungsbegleitenden Wirbelstromprüfung an Composite-Druckgefäßen vorgestellt. In Alterungsversuchen wurden Druckgefäße aus einem ca. 4 mm dicken Aluminiumliner und ca. 8 mm dicker CFK-Ummantelung untersucht. Typisches Einsatzgebiet solcher Druckgefäße sind Atemschutzgeräte der Feuerwehr. Die Druckgefäße wurden sowohl mit konventioneller Wirbelstromtechnik von außen und von innen als auch mit hochfrequenter Wirbelstromtechnik von außen geprüft. Es konnten sowohl Beschädigungen des metallischen Liners, als auch Strukturen des CFK-Geflechts nachgewiesen werden. Eine besondere mechanische Herausforderung bestand in der Prüfung der Innenseite der Liner, da hier eine zylindrische Fläche mit einem Innendurchmesser von 150 mm durch einen Zugang von nur 15 mm Durchmesser geprüft werden muss. T2 - DACH-Jahrestagung CY - Friedrichshafen, Germany DA - 26.05.2019 KW - Wirbelstromprüfung KW - COD-AGE KW - Composite-Druckgefäß KW - CFK PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-481243 SN - 978-3-947971-02-2 VL - 171 SP - 1 EP - 8 PB - Deutsche Gesellschaft für Zerstörungsfreie Prüfung (DGZfP) CY - Berlin AN - OPUS4-48124 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Casperson, Ralf A1 - Pohl, Rainer A1 - Lohde, Sebastian A1 - Aydoğdu, M. T1 - Zerstörungsfreie Prüfung von Composite-Druckgefäßen mit konventioneller und hochfrequenter Wirbelstromtechnik N2 - Composite-Druckgefäße für den Gefahrguttransport sowie für Wasserstoff- und Erdgasfahrzeuge bestehen aus einem lasttragenden Composite und einer gasdichten, metallischen oder polymeren Barriereschicht (Liner). Zur Untersuchung des Alterungsverhaltens solcher Composite-Druckgefäße wurde in der BAM das interdisziplinäre Themenfeldprojekt COD-AGE durchgeführt. Ziel des Projektes war die Entwicklung von Methoden und Modellen zur Beschreibung und Bestimmung des Alterungsverhaltens von Carbonfaser-Compositen am Beispiel von Druckgefäßen, um eine bessere Vorhersage der Alterung und der sicheren Gebrauchsdauer zu ermöglichen. Ein Schwerpunkt in diesem Projekt war die Bereitstellung geeigneter ZfP-Methoden. Dabei ging es sowohl um versuchsbegleitende Prüfungen, als auch um die mögliche Entwicklung von Prüfeinrichtungen für den späteren praktischen Gebrauch. In dem Vortrag werden Prüfergebnisse der alterungsbegleitenden Wirbelstromprüfung an Composite-Druckgefäßen vorgestellt. In Alterungsversuchen wurden Druckgefäße aus einem ca. 4 mm dicken Aluminiumliner und ca. 8 mm dicker CFK-Ummantelung untersucht. Typisches Einsatzgebiet solcher Druckgefäße sind Atemschutzgeräte der Feuerwehr. Die Druckgefäße wurden sowohl mit konventioneller Wirbelstromtechnik von außen und von innen als auch mit hochfrequenter Wirbelstromtechnik von außen geprüft. Es konnten sowohl Beschädigungen des metallischen Liners, als auch Strukturen des CFK-Geflechts nachgewiesen werden. Eine besondere mechanische Herausforderung bestand in der Prüfung der Innenseite der Liner, da hier eine zylindrische Fläche mit einem Innendurchmesser von 150 mm durch einen Zugang von nur 15 mm Durchmesser geprüft werden muss. T2 - DACH-Jahrestagung CY - Friedrichshafen, Germany DA - 26.05.2019 KW - Wirbelstromprüfung KW - COD-AGE KW - Composite-Druckgefäß KW - CFK PY - 2019 AN - OPUS4-48123 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hahn, Marc Benjamin T1 - Simulational tools in nanoparticle research: Micromagnetics and particle scattering N2 - Simulational tools are applied to investigate the physical properties of nanoparticles. For the description of radioactive gold nanoparticles, particles scattering simulations are performed with the Geant4 monte carlo simulation toolkit. The temperature dependent behaviour of the magnetization dynamics of different magnetic nanoparticles are simulated with the object oriented micormagnetic framework (OOMMF). T2 - NanoBioAp CY - LLanes, Spain DA - 23.05.2019 KW - Monte Carlo KW - Monte-Carlo simulation KW - MCS KW - Nanoparticle KW - AuNP KW - Dosimetry KW - Radioactive NP KW - Microdosimetry KW - Geant4 KW - OOMMF KW - Micromagnetism KW - Simulation KW - Magnetic nanoparticle KW - LLG PY - 2019 AN - OPUS4-48110 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rabin, Ira T1 - Inks and pigments N2 - The writing materials used in various cultures and epochs can be divided into two groups. The first comprises materials that write themselves, producing script by rubbing their own material off onto the writing surface. It includes charcoal, graphite, chalk, raddle, and metal styluses. Depending on the material and consistency, these are cut or pressed to make styluses and then used for writing. The second group comprises all coloring liquids that are applied to the writing surface with a quill, pen, or printing block. It includes inks made from dye solutions (for example, tannin inks) and those made from pigment dispersions (for example, sepia, soot, and bister inks). The latter are sometimes also rubbed as pastes into letters incised into the writing surface, where they increase visual contrast. Due to the variety of recipes and the natural origin of raw materials, there is a wide range of different components and impurities in writing materials. Soluble inks (Tinten) Soluble inks are based mainly on dyes forming a water solution. Colored inks were manufactured with different plant or insect dyes (e.g. Brazil wood, kermes). To stabilize the volatile material, the dyes were mixed with a mordant (e.g., alum). Brown plant inks – best-known as blackthorn or Theophilus’ inks – are usually produced from the blackthorn bark and wine. In the early European Middle Ages, inks of this kind were widely used in the production of manuscripts in monasteries. Usually, they are light brown, so sometimes small amounts of iron sulfate were added, which led to what was called an “imperfect” iron gall ink. The difference between “classic” iron gall ink and such imperfect ink is therefore not clear: the distinction is not possible, especially with the naked eye. Dispersion inks (Tuschen) According to its generic recipe, one of the oldest black writing materials is produced by mixing soot with a binder dissolved in a small amount of water. Thus, along with soot, binders such as gum arabic (ancient Egypt) or animal glue (China) are among the main components of soot inks. From Pliny’s detailed account of the manufacture of various soot-based inks, we learn that, despite its seeming simplicity, producing pure soot of high quality was not an easy task in Antiquity. Therefore, we expect to find various detectable additives that might be indicative of the time and place of production. One such carbon ink requires the addition of copper sulfate . The experimental discovery of this ink in 1990 led to a misleading expression “metal ink” that is sometimes found in the literature. Colored dispersion inks based on pigments such as orpiment, cinnabar, or azurite have been known since Antiquity. Natural or artificially produced minerals are finely ground and dispersed in a binding medium. As in soot inks, water-soluble binders such as gum arabic or egg white were used. Iron gall ink (Eisengallustinten) Iron gall inks are a borderline case between these two groups. They are produced from four basic ingredients: galls, vitriol as the main source of iron, gum arabic as a binding media, and an aqueous medium such as wine, beer, or vinegar. By mixing gallic acid with iron sulfate, a water-soluble ferrous gallate complex is formed; this product belongs to the type “soluble inks”. Due to its solubility, the ink penetrates the writing support’s surface, making it difficult to erase. Exposure to oxygen leads to the formation of insoluble black ferric gallate pigment, i.e., “dispersion ink”. Natural vitriol consists of a varying mixture of metal sulfates. Since for ink making it was obtained from different mines and by various techniques, inks contain many other metals, like copper, aluminum, zinc, and manganese, in addition to the iron sulfate. These metals do not contribute to color formation in the ink solution, but possibly change the chemical properties of the inks. T2 - Summer School Manusciences 19 CY - Frejus, France DA - 10.03.2019 KW - Ink KW - Material science KW - Cultural heritage PY - 2019 AN - OPUS4-48139 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Spaltmann, Dirk T1 - i-Tribomat - Intelligent open test bed for materials tribological characterisation services N2 - Als Ausgangspunkt für i-TRIBOMAT schließen vier renommierte Institutionen in Europa, darunter die BAM, ihre Test- und Analytik-Methoden zusammen. Es entsteht ein Testfeld aus weit über 100 Tribometern mit den entsprechenden, analytischen Kapazitäten. Alle Ergebnisse fließen in eine harmonisierte Datenbank, die tribologische Erkenntnisse mit Materialeigenschaften ebenso zugänglich macht, wie Hinweise auf ökologische und gesundheitliche Verträglichkeiten. Diese Datenbank bildet zusätzlich das Rückgrat einer Vielzahl von Modellierungsmethoden, die die Entwicklungszeiten von der Idee bis zum marktreifen Produkt deutlich verkürzen sollen. Alle diese Möglichkeiten sollen über eine europaweit agierende, zentrale Kontaktstelle zur Verfügung gestellt werden. T2 - Arbeitskreis Zuverlässigkeit tribologischer Systeme CY - Berlin, Germany DA - 08.05.2019 KW - i-Tribomat KW - Tribologische Datenbank KW - Tribologsches Charakterisierungsdienste PY - 2019 AN - OPUS4-48147 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hahn, Oliver T1 - Paper: history, manufacture, properties N2 - The lecture traces the origins of paper, the manufacture and the spread from China to the Middle East and Europe. Though technological progress considerably affected each step of the manufacture of paper, the essence of the invention remains unchanged until today. The process of manufacturing handmade paper can be divided into a number of steps: - choosing the raw material (e.g. cellulose from wood, cotton, rags) - beating and grinding the fibres into small pieces - producing a liquid pulp of the desired texture - treating the pulp with various additives - filling the pulp suspension into a paper mould - draining the water - pressing and drying to get the actual sheet - various post-production treatments We will see how the manufacturing process is reflected in the properties of the paper and its degradation. A special attention will be paid to the instrumental analysis for identification of the paper types. Also watermark play an important role in the studies of the manuscripts. A short overview will be offered at the ends of the lecture. T2 - Summer School Manusciences 19 CY - Frejus, France DA - 10.03.2019 KW - Material science KW - Cultural heritage PY - 2019 AN - OPUS4-48140 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Griepentrog, Michael T1 - Estimation of measurement uncertainty of instrumented indentation testing N2 - Some critical discussion of the state of the art of uncertainty evaluationin Instrumented Indentation Testing IIT Nowadays the Instrumented Indentation Testing (IIT), in the nano range often named as nano indention, is one of the most commonly used methods to determine the mechanical properties of materials in the micro and nano range. This method is already extensive standardized in ISO 14577 part 1-4. In the past, the application of this standard in testing praxis shows that the established values have an excellent precision.If an uncertainty is calculated, the range of values within which the true value is asserted to lie with some level of confidencewill be known. In part 1 of ISO 14577 [1] two methods for evaluation of the uncertainty in IIT are mentioned: Method 1 for determining uncertainty considers only those uncertainties associated with the overall measurement performance of the testing machine with respect to the reference blocks. Method 2calculates a combined uncertainty from individual contributions. These may be grouped into random and systematic uncertainties. Both methods will be described in detail using examples from the dailyexperimental praxis. The comparabilityof both methods will be critically discussed. Finally, it will be showedhow the calculated uncertaintiescan be used for performancetests and product specifications. Acknowledgement This work was performed under the support of the EMPIR project 17NRM05Advancing measurement uncertainty̶ comprehensiveexamples for key international standards References [1] ISO 14577 part 1 (2017) T2 - KLA Nanomechanical Testers User Workshop CY - Langen, Germany DA - 02.05.2019 KW - Instrumented Indentation Testing KW - IIT KW - nanoindentation KW - mechanical properties KW - uncertainty KW - performance test KW - product specification PY - 2019 AN - OPUS4-48141 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thomas, Maximilian T1 - Analyse des Heißrissverhaltens beim Schweißen neuartiger LTT-Zusatzwerkstoffe N2 - Solidification cracking of metals is a well-researched topic in the field of welding science. A material’s susceptibility to solidification cracking can be tested using numerous different specialized test procedures, one of which is the Modified Varestraint-/Transvarestraint test (MVT). It was developed at BAM in 1982 and is internationally standardised. Over the decades, this test has been extensively used to characterise the solidification cracking resistance of many different materials. The present study was conducted to further investigate the influences of the standardised MVT testing parameters, as well as the characteristics of evaluation methods on the results. Several different high alloyed martensitic LTT (low transformation temperature) filler materials, CrNi and CrMn type, were used. In previous pilot studies, these alloys have shown a rather distinctive solidification cracking behaviour (Fig. 1). During testing, energy input per unit length and bending speed were varied (especially the latter is usually kept at standard values), in addition to the most commonly altered factor - total deformation. First, the effects of different process parameter sets on the solidification cracking response were measured using the standard approach - microscopic analysis of the specimen surface. It was found that not all parameter changes had the expected outcome. For the Cr8Ni6 and Cr11Mn5 filler materials, influences of energy input per unit length and welding speed were in direct opposition. In order to investigate those apparent contradictions, µCT scans of MVT specimens were made. The results consistently show sub surface cracking, to significant, yet varying extents. Different primary solidification types were found using WDX-analysis, an aspect that is believed to be the main difference between the CrNi- and CrMn-type materials and their cracking characteristics. Results show that when it comes to testing of modern high-performance alloys, one set of standard MVT testing parameters might not be equally suitable for all materials. Also, to properly accommodate different solidification types, sub-surface cracking has to be taken into account. T2 - Votragsreihe MDDK an der OvGU Magdeburg CY - Magdeburg, Germany DA - 05.06.2019 KW - Schweißen KW - Heißrisse KW - LTT PY - 2019 AN - OPUS4-48177 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Compatibility of polymeric materials with heating oil/biodiesel blends at different temperatures N2 - Materials compatibility is a major concern whenever the fuel composition is changed. The question arises of whether polymeric materials are resistant to heating oil with admixtures of 10 % biodiesel (B10) and 20 % biodiesel (B20). The polarity of biodiesel increases its solvency and facilitates permeation and extrac-tion. Solvation, swelling and/or extraction lead to changes in the physical properties and chemical changes of polymeric materials. The objective of this research was to determine the resistance of frequently used sealing materials such as FKM, EPDM, CR, CSM, NBR, IIR, VMQ, FVMQ, PA and PUR in up to four-year aged B10 for 84 days at 20 °C, 40 °C and 70 °C. The polymeric materials: ACM, FKM, HNBR, PA, PE; POM, PUR and PVC were ex-posed to B20 for 84 days at 40°C and 70°C in another research project. Mass, tensile strength, breaking elongation and Shore hardness A (D) of the test specimens were determined before and after the exposure for 84 (42) days in the heating oil blends B10 and B20. There is not determined a threshold for the reduction in tensile properties and Shore hardness in the international standards. Therefore, a threshold of 15 % was deter-mined for the evaluation of the compatibility. Measurements of the variations in mass, tensile properties and Shore hardness after exposure of the polymers in non-aged and aged heating oil B10 showed clearly that FKM, FVMQ and PA were the most resistant materials in B10. The elastomers CR, CSM, EPDM, IIR, NBR and VMQ were generally not resistant to B10. Damage to the materials increased with higher test temperatures and the age of B10. FKM, POM and PVC showed high compatibility in B20 at 40°C and 70 °C. ACM, HNBR and PA were evaluated as resistant in B20 at 40 °C but not at 70°C. T2 - Corrosion 2019 CY - Warsaw, Poland DA - 27.09.2019 KW - Polymers KW - Compatibility evaluations KW - Heating oil with 10% biodiesel KW - Heating oil with 20% biodiesel KW - Tensile properties KW - Shore hardness PY - 2019 AN - OPUS4-48146 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Müller, U. A1 - McMahon, Dino Peter A1 - Rolff, J. T1 - Exposure of the wild bee Osmia bicornis to the honey bee pathogen Nosema ceranae N2 - Wild bees are important pollinators for agricultural crops and solitary species such as Osmia bicornis are particularly suitable for pollination management. Wild bees share floral resources with managed honey bees and may be exposed to emerging infectious diseases. Although studies have explored the prevalence of pathogens in solitary wild bee species, data regarding the impact of pathogens on solitary bee health are lacking. We carried out experiments examining whether the solitary bee species O. bicornis is susceptible to infection with the emerging pathogen The results obtained indicate that N. ceranae may be able to infect O. bicornis but its impact on host fitness is negligible: survival rates did not differ between Control and inoculated bees, although male survival was marginally lower after infection. To explore the possible field-relevance of our findings, we collected wild bees near an infected and a non-infected hive and showed that N. ceranae was shared between managed and wild bees, although only the in presence of infected honey bees. The findings of the present study show that O. bicornis is susceptible to pathogen spillover and could act as a potential reservoir host for N. ceranae in pollinator networks. Additional studies on this species incorporating sublethal effects, multiple infections and other interacting stressors are warranted. KW - Wild bees KW - Nosema ceranae KW - Osmia bicornis KW - Pathogen spillover KW - Survival rates PY - 2019 DO - https://doi.org/10.1111/afe.12338 SN - 1461-9555 SN - 1461-9563 VL - 21 IS - 4 SP - 363 EP - 371 PB - Wiley AN - OPUS4-49648 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meermann, Björn T1 - New icp-(Tof)-MS based Methods for Material- and Environmental Analysis N2 - Entwicklung von ICP-(ToF)-MS basierten Methoden für die Spezies und Einzelorganismen und -Partikelanalytik an der Schnittstelle Material-Umwelt T2 - Analytisch Chemisches Kolloquium Uni Duisburg-Essen CY - Essen, Germany DA - 04.11.2019 KW - CE-ICP-MS KW - single cell-ICP-ToF-MS KW - single particle-ICP-ToF-MS KW - Speciation analysis PY - 2019 AN - OPUS4-49747 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meermann, Björn T1 - Neue ICP-MS basierte Methoden zur Analyse von Nano- und Mikropartikeln in der Umwelt N2 - In den vergangen Jahren hat das Umweltbewusstsein in der Bevölkerung stark zugenommen und somit auch das Interesse an der Vermeidung von anthropogenen (Schad-)Stoffen in der Umwelt. Eine (neue) Substanzklasse, deren Umweltauswirkungen noch nicht vollständig untersucht sind und die in den vergangenen Jahren immer mehr an Bedeutung gewonnen hat, sind (metallbasierte) Nanomaterialien. Im Gegensatz zu bspw. Elementspezies weisen Nanomaterialien eine Vielzahl von Eigenschaften auf und lassen sich nicht über nur ein Merkmal beschreiben - dies stellt eine große analytische Herausforderung dar. Hier haben sich vor allem die Feld-Fluss-Fraktionierung (AF4) und die single-particle-ICP-MS als leistungsstarke analytische Methoden herausgestellt. In (aquatischen) Umweltmatrizes (z.B. Oberflächengewässern) liegen neben artifiziellen auch natürliche Partikel vor, was eine weitere große Herausforderung für den Nachweis von Nanomaterialien darstellt. Neben dem Nachweis von anthropogenen Stoffen in der Umwelt ist zudem deren ökotoxikologische Bewertung wichtig. In der aquatischen Ökotoxikologie werden hierzu Testorganismen mit den jeweiligen Substanzen über die Wasserphase exponiert. Effektkonzentrationen (EC50) werden dabei auf Basis der Konzentrationen in der Wasserphase abgeleitet - tatsächlich bioakkumulierte Mengen werden hierbei jedoch meist nicht ermittelt; eine weitere große Herausforderung besteht zudem in der Bewertung von Mischungstoxizitäten. Gängige Testorganismen sind u.a. Kieselalgen (Diatomeen). Diatomeen stehen am Anfang der Nahrungskette - toxikologisch relevante Metalle/Nanomaterialien können sich hierüber im Nahrungsnetz der Oberflächengewässer anreichern und ggf. nachhaltig auswirken. Im ersten Teil des Vortrages werden zunächst neue elementanalytische Methoden zum Nachweis von metallbasierten Nanopartikeln in Umweltmatrizes auf Basis der AF4/ICP-SFMS sowie stabilen Isotopenlabeln am Beispiel von Eisennanopartikeln vorgestellt. Im zweiten Teil wird eine neue elementanalytische Methode als komplementäre Technik zur ökotoxikologischen Bewertung von (Schad-)Stoffen vorgestellt. Die neue Methode basiert auf der on-line Kopplung von HPLC mit der single-cell-ICP-(ToF)-MS (sc-ICP-(ToF)-MS) [1, 3-5]. Hierüber konnten wir erfolgreich die automatisierte Multielementanalytik einzelner Diatomeen realisieren und zur Analyse von mit Metallen inkubierten Diatomeen (cyclotella meneghiniana) einsetzen. Wir konnten zeigen, dass die sc-ICP-ToF-MS zukünftig eine leistungsstarke, komplementäre Technik in der aquatischen Ökotoxikologie zum z.B. Test von Metallen und Nanomaterialien darstellt. T2 - GDCh Wissenschaftsforum Chemie CY - Aachen, Germany DA - 17.09.2019 KW - ICP-MS KW - Nanomaterialien KW - Single particle-ICP-ToF-MS KW - Single cell-ICP-ToF-MS PY - 2019 AN - OPUS4-49743 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mady, A. H. A1 - Baynosa, M. L. A1 - Tuma, Dirk A1 - Shim, J.-J. T1 - Heterogeneous activation of peroxymonosulfate by a novel magnetic 3D gamma- MnO2@ZnFe2O4/rGO nanohybrid as a robust catalyst for phenol degradation N2 - Three-dimensional (3D) γ-MnO2@ZnFe2O4/reduced graphene oxide (rGO) nanohybrids were synthesized using a one-pot hydrothermal self-assembly method. The morphology and properties of the nanohybrids were investigated. The synergistic interactions among γ-MnO2, ZnFe2O4, and rGO resulted in 3D nanoflakes distributed uniformly in the rGO structure with a thickness of approximately 2–5 nm, leading to a high surface area. The nanohybrid containing 10 wt. % rGO exhibited superior catalytic activities for phenol degradation through the activation of peroxymonosulfate (PMS) to generate active sulfate radicals (SO4 •–). Typically, 50 mL of a 20 ppm phenol solution was degraded completely and 85% of the carbon content had been mineralized in 30 min at 25 °C using 10 mg of the nanohybrid. The nanohybrid could be recovered easily using a magnet and reused, maintaining high stability during catalytic oxidation. The 3D γ-MnO2@ZnFe2O4/rGO nanohybrid catalyst could be applied to the removal of hard-to-degrade waste materials owing to its high efficiency and excellent reusability. KW - Graphene KW - Nanohybrid KW - Degradation PY - 2019 DO - https://doi.org/10.1016/j.apcatb.2018.11.086 SN - 0926-3373 SN - 1873-3883 VL - 244 SP - 946 EP - 956 PB - Elsevier BV CY - Amsterdam AN - OPUS4-47134 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Falkenberg, Rainer T1 - Modelling of environmentally assisted material degradation in the crack phase-field framework N2 - The simulation of crack propagation was conducted with a diffusive crack model in a variational framework. Moreover, the physically sound introduction of mass transport and coupling mechanisms due to environmentally assisted effects could be realised in this framework. The objective consists of the application of the phase-field Approach towards the simulation of environmentally assisted material degradation with the advantage of a non-required predefined crack path and a mesh-independent non-local formulation that facilitates the damage evolution with respect to material softening. The sharp crack is regularised by the introduction of a phase-field order parameter leading to a diffusive crack formulation. Besides the equations originating from the linear momentum balance an additional evolution equation for the crack phase-field is introduced. Furthermore, mass transport is simulated by a Diffusion equation. The description delivered by the variational phase-field framework is able to simulate crack propagation according to published numerical test cases. Additionally, the calculation of stress intensity factors is possible as well as crack resistance curves that describe stable crack propagation. KW - Fracture mechanics KW - Crack propagation KW - Phase-field KW - Mass transport KW - Environmentally assisted cracking PY - 2019 DO - https://doi.org/10.1177/1464420718761220 SN - 1464-4207 VL - 233 IS - 1 SP - 5 EP - 12 PB - SAGE AN - OPUS4-47152 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wahl, S. A1 - El-Refaei, S. M. A1 - de Oliveira Guilherme Buzanich, Ana A1 - Amsalem, P. A1 - Lee, K.-S. A1 - Koch, N. A1 - Doublet, M.-L. A1 - Pinna, N. T1 - Zn0.35Co0.65O – A Stable and highly active oxygen evolution catalyst formed by zinc leaching and tetrahedral coordinated cobalt in wurtzite structure N2 - To arrive to sustainable hydrogen-based energy solutions, the understanding of water-splitting catalysts plays the most crucial role. Herein, state-of-the-art hypotheses are combined on electrocatalytic active metal sites toward the oxygen evolution reaction (OER) to develop a highly efficient catalyst based on Earth-abundant cobalt and zinc oxides. The precursor catalyst Zn0.35Co0.65O is synthesized via a fast microwaveassisted approach at low temperatures. Subsequently, it transforms in situ from the wurtzite structure to the layered γ-Co(O)OH, while most of its zinc leaches out. This material shows outstanding catalytic Performance and stability toward the OER in 1 m KOH (overpotential at 10 mA cm−2 ηinitial = 306 mV, η98 h = 318 mV). By comparing the electrochemical results and ex situ analyses to today’s literature, clear structureactivity correlations are able to be identified. The findings suggest that coordinately unsaturated cobalt octahedra on the surface are indeed the active centers for the OER. KW - Oxygen Evolution Catalyst KW - XAFS KW - Oxygen evolution reaction (OER) KW - Cobalt and zinc oxides PY - 2019 DO - https://doi.org/10.1002/aenm.201900328 SN - 1614-6832 SN - 1614-6840 VL - 9 IS - 20 SP - 1900328,1 EP - 10 PB - WILEY-VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-48200 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - Everything SAXS N2 - Introduction keynote for the "Small Angle Scattering Training School 2019", introducing a wide range of aspects around small-angle scattering. T2 - Small Angle Scattering Training School 2019 CY - Diamond Light Source, Didcot, UK DA - 04.06.2019 KW - X-ray scattering KW - Nanostructure KW - Introduction KW - Practical aspects PY - 2019 AN - OPUS4-48191 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reinsch, Stefan T1 - Sintering and foaming of silicate glass powders N2 - Glass powders are promising candidates for manufacturing a broad diversity of sintered materials like sintered glass-ceramics, glass matrix composites, glass bonded ceramics or pastes. Powder processing, however, can substantially affect sinterability, e.g. by promoting surface crystallization. On the other hand, densification can be hindered by gas bubble formation for slow crystallizing glass powders. Against this background, we studied sintering and foaming of silicate glass powders with different crystallization tendency for wet milling and dry milling in air, Ar, N2, and CO2 by means of heating microscopy, DTA, Vacuum Hot Extraction (VHE), SEM, IR spectroscopy, XPS, and ToF-SIMS. In any case, foaming activity increased significantly with progressive milling. For moderately milled glass powders, subsequent storage in air could also promote foaming. Contrarily, foaming could be substantially reduced by milling in water and 10 wt% HCl. Although all powder compacts were uniaxially pressed and sintered in air, foaming was significantly affected by different milling atmosphere and was found most pronounced for milling in CO2 atmosphere. Conformingly, VHE studies revealed that foaming is mainly driven by carbonaceous species, even for powders milled in other gases. Current results of this study thus indicate that foaming is caused by carbonaceous species trapped on the glass powder surface. T2 - IMAPS/ACerS 15th International Conference and Exhibition on Ceramic Interconnect and Ceramic Microsystems Technologies (CICMT 2019) CY - Shanghai, China DA - 16.04.2019 KW - Glass powder KW - Sintering KW - Foaming PY - 2019 AN - OPUS4-48196 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reinsch, Stefan T1 - Oriented surface crystallization in 18BaO·22CaO·60SiO2 and MgO·CaO·2SiO2 glasses N2 - Up to now, oriented surface crystallization phenomena are discussed controversially, and related studies are restricted to few glasses. The vast majority of previous work does not consider possible effects of surface preparation and surrounding atmosphere. Moreover, very few observations of surface crystal orientation were made on separately grown crystals. The aim of our project is to advance the basic understanding of oriented surface crystallization, e.g. whether preferred orientation of surface crystals results from oriented nucleation or reorientation mechanisms during early crystal growth. In both cases, crystal orientation may reflect the orientation of the glass surface or that of anisotropic active surface nucleation sites. Therefore, we focus on orientation of surface crystals separately growing under controlled conditions. First results on diopside (MgCaSi2O6) and walstromite (BaCa2Si3O9) crystals growing from 18BaO·22CaO·60SiO2 and MgO·CaO·2SiO2 glass surfaces, respectively, indicate that different orientation mechanisms may occur. Neighbored walstromite crystals were found to gradually reorient themselves when they are going to impinge each other during stepwise isothermal treatments (log η = 4,5 Pa*s) of polished glass samples. Nevertheless, no preferred crystal orientation was evident for separate crystals. For diopside crystals growing from polished glass surfaces (1 μm diamond lapping foil), strong preferred orientation was observed for 3.5 to 85 min annealing at 850 °C. Electron Backscatter Diffraction (EBSD) studies showed that the c-axis of surface crystals is oriented parallel to the glass surface and that separated diopside crystals as small as 600 nm are already oriented. Studies on glass surfaces, polished with diamond lapping foils starting from 16 μm down to 1 μm grain, revealed that crystal orientation may scatter arround this preferential orientation and that this scatter progressively decreases with decreasing polishing grain size. T2 - 93rd Annual Meeting of the German Society of Glass Technology (DGG) in conjunction with the French Union for Science and Glass Technology (USTV) Annual Meeting CY - Nuremberg, Germany DA - 13.05.2019 KW - Surface crystallization KW - Orientation KW - Glass KW - Diopside PY - 2019 AN - OPUS4-48198 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ehlers, Henrik T1 - Electromagnetic testing for additive manufacturing N2 - This talk presents a new application for high-spatial resolution eddy current testing (ET) with magneto resistive (MR) sensor arrays. With rising popularity and availability of additive manufacturing (AM), companies mainly in the aerospace sector, set high requirements on quality control of AM parts, especially produced with selective laser melting (SLM). Since it was shown that those parts are prawn to flaws like pores or cracks, every part needs to be tested. Therefore, NDT Methods, like ET, could help to characterize SLM parts. Research on ET has shown, that offline ET with high spatial resolution MR sensor arrays is possible and that flaws as small as 50 µm could be detected while significantly reducing testing time. In this talk a first approach on automated online ET method for testing SLM parts is proposed. An approach with hundreds of MR sensor is made to maintain spatial resolution and short testing times. Classic signal conditioning methods are used to reduce cost and complexity while maintaining high testing bandwidths. The proposed idea enables further research on automated generation of testing reports, process control or automated flaw curing. T2 - ICWAM 2019 CY - Metz, France DA - 05.06.2019 KW - GMR KW - Eddy Current KW - LBM KW - SLM KW - LPBF KW - Additive Manufacturing PY - 2019 AN - OPUS4-48201 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rabin, Ira T1 - Parchment N2 - This lecture will present history of parchment based on written sources and chemical examination of antique, medieval and modern parchment. Our studies of the Dead Sea Scrolls writing surfaces show that they can be divided roughly into three groups: leather, parchments of a light tint, and those of various shades of brown. The latter ones are invariably tanned, whereas the middle group is characterized by the presence of various inorganic salts. Some of the pale parchments, among them the Temple Scroll (11Q19), are remarkably similar to medieval European parchment. Therefore we have formulated the working theory that in the Judaea of the Hellenistic period two different parchment-making traditions existed side by side: an ‘eastern’ one (represented by the tanned parchments of Qumran, closely resembling Aramaic documents from the fifth century BC, and a ‘western’ one (represented by the untanned/lightly tanned ones similar to early Christian Greek parchments). This division has found support during our studies of the Geniza fragments, in which Babylonian and Palestinian traditions seem to follow the “eastern” and “western” technologies, respectively. T2 - Sumer School: Manusciences19 CY - Frejus, France DA - 10.03.2019 KW - Parchment KW - Leather KW - Tanning PY - 2019 AN - OPUS4-48138 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - Experimenting on MAUS N2 - Initial results, findings and experience after 1.5 years of using the Multi-scale Analyser for Ultrafine Structures (MAUS), a bespoke wide-range SAXS instrument for the nanostructure quantification of demanding materials science samples. T2 - S4SAS Conference 2019 CY - Diamond Light Source, Didcot, UK DA - 06.06.2019 KW - X-ray scattering KW - SAXS KW - Nanostructure quantification KW - Nanocharacterisation PY - 2019 AN - OPUS4-48193 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Book review: Impedance spectroscopy - Theory, experiment and applications N2 - This textbook fulfills its dedication of being the “essential reference for the field, featuring protocols, analysis,fundamentals and the latest advances” of impedance spectroscopy to its readers. It really provides an insight in all facets of this powerful technique. It should not be missed in the bookshelf of electrochemists and all other interested researchers and engineers who want to be on the current state of this technique. KW - Impedance spectroscopy KW - Surface PY - 2019 DO - https://doi.org/10.1002/maco.201970064 SN - 1521-4176 SN - 0947-5117 VL - 70 IS - 6 SP - 1133 PB - WILEY ‐ VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-48210 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schaupp, Thomas T1 - Kaltrissbildung und deren Vermeidung beim Schweißen hochfester Feinkornbaustähle N2 - Heute werden in Stahlkonstruktionen zunehmend hochfeste Baustähle (Streckgrenze ≥ 960 MPa) eingesetzt. Daher sind auch in Schweißnähten solche hohen Festigkeiten gefordert. Jedoch können hohe Eigenspannungen aufgrund geringerer plastischer Dehnungsreserven in diesen Schweißnähten die Sicherheit der Bauteile vermindern. Diese sind insbesondere im Zusammenhang mit Wasserstoff und Härtegefügen risskritisch. Niedrige Bauteilbeanspruchungen und Kosteneinsparungen lassen sich heutzutage mit modernen fokussierten Lichtbogenvarianten und engeren Nahtspalten erreichen. Die vorliegende Studie zeigt allerdings, dass diese modernen Schweißprozesse und die angepasste Nahtgeometrie höhere Wasserstoffkonzentrationen und signifikant gesteigerte oberflächennahe Zugeigenspannungsniveaus bedingen. Anhand mehrlagiger Schweißversuche an S960QL unter Variation von Wärmeführung, Lichtbogenvariante und Nahtöffnungswinkel wurden die Effekte und Wechselwirkungen unter Zuhilfenahme von Eigenspannungsanalytik mittels Röntgendiffraktometrie und Wasserstoffanalytik mittels Trägergasheißextraktion systematisch untersucht. Das Schweißgefüge führte unter kritischer mechanischer Beanspruchung und erhöhtem Gehalt an diffusiblem Wasserstoff insbesondere bei geringem Nahtöffnungswinkel und fokussiertem Lichtbogen zu einer deutlichen Ausbildung von Mikrorissen. Die Mikrorisse führten teils zu einer makroskopischen Ausprägung. Durch Analysen zur Nachwärmung aus der Schweißwärme heraus konnten suffiziente Wärmeführungsparameter für eine effektive Prävention solcher Risse erarbeitet werden. Die vorliegende Arbeit zeigt anhand des Interaktionssystems bei der wasserstoffunterstützten Kaltrissbildung Gefüge-Beanspruchung-Wasserstoff, welche Wärmeführungs- und Schweißparameter sich für die hochfesten Feinkornbaustähle zur Kaltrissvermeidung eignen. T2 - MDDK - Master-, Diplomanden- und Doktorandenkolloquium CY - Universität Magdeburg, Germany DA - 05.06.2019 KW - Hochfeste Feinkornbaustähle KW - Eigenspannungen KW - Kaltrisse KW - MAG-Schweißen KW - Wasserstoff KW - Wärmeführung PY - 2019 AN - OPUS4-48233 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lohrer, Christian T1 - Report from the Forum of Notified Bodies for Pyrotechnic Articles N2 - Aktuelle Themen aus dem Forum der benannten Stellen für Pyrotechnik bei der EU-KOM werden vorgestellt, unter anderem zu den Themen Kennzeichnung, Round Robin Test, Konformitätserklärungen, Sicherheitsabstände N2 - Current topics and challenges in the forum of notified bodies for pyrotechnics at the EU-COM will be presented: labelling, round robin tests, declarations of conformity, safety distances. T2 - Meeting of the group of experts on pyrotechnic articles CY - Brussels, Belgium DA - 17.06.2019 KW - Konformitätserklärung KW - Pyrotechnik KW - Kennzeichnung KW - RRT KW - Round robin tests KW - Labelling KW - Declarations of conformity KW - Pyrotechnics PY - 2019 AN - OPUS4-48227 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Léonard, Fabien T1 - Good practice guide on the correct choice of characterisation technique based on level of accuracy and type of measurement N2 - The characterisation of AM structures is an important aspect of the AM process, required in order to: 1. optimise the AM printing process 2. assess the quality of produced parts A wide range of characterisation techniques are available, and the selection can be complex, based on multiple factors. One output from the MetAMMi project is a good practice guide on the correct choice of characterisation technique. T2 - Workshop on additive manufacturing CY - Berlin, Germany DA - 13.05.2019 KW - X-ray computed tomography KW - Mechanical properties KW - Microstructural analysis KW - Defect detection PY - 2019 AN - OPUS4-48262 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Theiler, Geraldine T1 - High performance polymer materials for tribological applications in hydrogen and methane N2 - The development of hydrogen technologies is a key strategy to reduce greenhouse gas emission worldwide. Power-to-Gas is a challenging solution, in which hydrogen and methane can be used in mobility, industry, heat supply and electricity generation applications. This presentation deals with the tribological behaviour of polymer materials in hydrogen and methane, both in gas and in liquefied form. T2 - ECOTRIB 2019 CY - Vienna, Austria DA - 12.06.2019 KW - Sliding wear KW - Polymer materials KW - Hydrogen methane PY - 2019 AN - OPUS4-48250 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schaupp, Thomas T1 - Kaltrissprüfung hochfester Feinkornbaustähle mit dem Implant Test N2 - Der Implant-Test nach ISO 17642-3 gehört zur Gruppe der fremdbeanspruchten Kaltrisstests, bei dem eine äußere Beanspruchung auf einen zylindrischen Stab (Implant-Probe) definiert aufgebracht wird. Mit dieser Kaltrissprüfung wurde vergleichende Analysen zur Kaltrissempfindlichkeit der modernen hochfesten Feinkornbaustähle S960MC und S960QL durchgeführt. T2 - Forschungsseminar der voestalpine Stahl GmbH CY - Linz, Austria DA - 16.05.2019 KW - Hochfeste Feinkornbaustähle KW - Implant-Test KW - MAG-Schweißen KW - Wasserstoff PY - 2019 AN - OPUS4-48232 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Theiler, Geraldine A1 - Gradt, Thomas T1 - High performance polymer materials for tribological applications in hydrogen and methane N2 - The development of hydrogen technologies is a key strategy to reduce greenhouse gas emission worldwide. Power-to-Gas is a challenging solution, in which hydrogen and methane can be used in mobility, industry, heat supply and electricity generation applications. This presentation deals with the tribological behaviour of polymer materials in hydrogen and methane, both in gas and in liquefied form. T2 - ECOTRIB 2019, MaTri'19 CY - Vienna, Austria DA - 12.06.2019 KW - Slidng wear KW - Polymer materials KW - Hydrogen KW - Methane PY - 2019 SN - 978-3-901657-60-3 SP - 228 EP - 229 AN - OPUS4-48253 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schirdewahn, S. A1 - Spranger, Felix A1 - Hilgenberg, Kai A1 - Merklein, M. ED - M., Oldenburg ED - J., Hardell ED - D., Caellas T1 - Tribological performance of localized dispersed X38CrMoV5-3 surfaces for hot stamping of Al-Si coated 22MnB5 sheets N2 - Over the last years, the weight of modern car bodies has risen significantly due to the increasing customers’ demand for comfort and safety equipment. However, this ongoing trend leads to an increasing fuel consumption and thus to higher carbon dioxide emissions. In order to counteract these problems, hot stamping has been established in the automotive industry as a key technolo-gy for lightweight construction, regarding the manufacturing of safety-relevant car body compo-nents. Hot stamped parts are commonly made out of boron-manganese steel 22MnB5, which is initially austenized and subsequently formed and quenched in one process step. As a result, geo-metrical complex structures with an ultimate tensile strength of 1500 MPa are generated. The surfaces of the workpieces are coated with an Al-Si layer to avoid oxide scale formation and to ensure corrosion protection. However, the coating system leads to an increased adhesive wear on the tool surface due to the high thermo-mechanical tool stresses. Therefore, a time and cost con-suming rework of the hot stamping tools is required. The aim of this study is to increase the tribological performance of hot stamping tools by using a laser implantation process. This tech-nique allows the ma-nufacturing of separated, elevated and dome-shaped microstructures on the tool surface in consequence of a localized dispersing of hard ceramic particles by pulsed laser radiation. The generated surface features offer great potential for reducing the tribological load, due to their high hardness and wear resistance. For this purpose, the friction coefficient of un-modified and laser implanted tool surfaces were examined and compared by using a modified pin-on-disk test. In addition, the surfaces were analyzed by optical measurements in order to quantify the amount of wear. T2 - 7th International Conference on Hot Sheet Metal Forming of High-Performance Steel CHS2-2019 CY - Lulea, Sweden DA - 02.06.2019 KW - Laser implantation KW - Surface texturing KW - X38CrMoV5-3 KW - TiB2 KW - Hot-Stamping PY - 2019 VL - 2019 SP - 357 EP - 364 AN - OPUS4-48285 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Vogl, Jochen A1 - Paz, B. A1 - Völling, E. T1 - On the ore provenance of the Trojan silver artefacts N2 - Lead isotopes are a well-established tool to trace the geographic origin of samples and artefacts in archaeology and geochemistry. In archaeology, lead isotopes are often applied to gain information on the provenance of the used ores especially in lead and silver artefacts. The assignment of a specific and unambiguous provenance in most cases is not possible or at least hindered due to several limitations such as ore deposits overlapping in their lead isotopic composition, a large spread within one ore deposit or a missing overlap with known mining sites. Such difficult cases can only be solved by using information from sources being independent of the isotope data. This information can be of chemical nature such as concentrations of key elements or they can be of archaeological nature such as cultural or trade route information.Within this study, we combined lead isotope data of ores and artefacts with silver mass fractions in the ore deposits, Au/Ag-ratios in ores and artefacts and finally archaeological Information on the cultural context in the Mediterranean and Anatolian Region. This approach enabled us to significantly reduce the potential number of mining regions. Finally, the potential sources could be narrowed down to the three remaining locations the Central Taurus, Arap Dağ and the Eastern Troad. Beneath these three locations, the Central Taurus shows the highest probability for the geographic origin of the galena which has been used to create the Trojan silver artefacts. KW - Trojan silver artefacts KW - Priam's treasure KW - Lead isotope composition KW - Central Taurus KW - Ore provenance KW - Elemental composition PY - 2019 DO - https://doi.org/10.1007/s12520-018-0756-x SN - 1866-9557 SN - 1866-9565 VL - 11 IS - 7 SP - 3267 EP - 3277 PB - Springer Verlag AN - OPUS4-48272 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Musnier, B. A1 - Wegner, Karl David A1 - Comby-Zerbino, C. A1 - Trouillet, V. A1 - Jourdan, M. A1 - Häusler, I. A1 - Antoine, R. A1 - Coll, J.-L. A1 - Resch-Genger, Ute A1 - Le Guevel, X. T1 - High photoluminescence of shortwave infrared-emitting anisotropic surface charged gold nanoclusters N2 - Incorporating anisotropic surface charges on atomically precise gold nanoclusters (Au NCs) led to a strong absorption in the nearinfrared region and could enable the formation of self-assembled Au NCs xhibiting an intense absorption band at ∼1000 nm. This surface modification showed a striking enhancement of the photoluminescence in the Shortwave Infrared (SWIR) region with a quantum yield as high as 6.1% in water. KW - Gold nanoclusters KW - SWIR photoluminescence KW - Self-assembly PY - 2019 DO - https://doi.org/10.1039/C9NR04120F VL - 11 IS - 25 SP - 12092 EP - 12096 PB - Royal Society of Chemistry AN - OPUS4-48305 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kuchenbecker, Petra T1 - Bestimmung der Partikelgrößenverteilung mittels Zentrifugen-Sedimentationsverfahren nach ISO 13318-2 (Küvette) N2 - Im Vortrag werden das Messprinzip des Zentrifugen-Sedimentationsverfahrens erläutert und die Anforderungen der zugrundeliegenden Normen diskutiert. Es schließen sich umfangreiche Ausführungen zur praktischen Durchführung der Messung, insbesondere auch zu den vorbereitenden Arbeiten, sowie zur Auswertung der Rohdaten an. Nach einem Vergleich der Ergebnisse mit anderen Messverfahren, wird das Verfahren in einer Zusammenfassung bewertet. T2 - Rheologie und Stabilität von dispersen Systemen CY - Potsdam, Germany DA - 03.06.2019 KW - Nanomaterial KW - Partikelgrößenverteilung KW - Analytische Zentrifuge PY - 2019 AN - OPUS4-48286 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Höhne, Patrick T1 - Superior granule properties by spray drying controlled destabilized slurries with ultrasound N2 - Homogeneous introduction of organic additives is a key of ceramic powder processing. Addition of organics to ceramic slurries holds advantages compared to dry processing like organic content reduction and a more homogeneous additive distribution on the particle surface. Investigations of the alumina slurries were primarily based on zeta potential measurements and sedimentation analysis by optical centrifugation. Both methods were combined to determine a suitable additive type, amount and composition, whereas the spray drying suitability has been ensured by viscosity measurements. Granules, yielded by spray drying of such ideally dispersed alumina slurries, are mostly hollow and possess a hard shell. Those granules cannot easily be processed and can only hardly be destroyed in the following shaping step, leading to sinter bodies with many defects and poor strength and density. The precise slurry destabilization, carried out after ideally dispersing the ceramic powder, shows a strong influence on the drying behavior of the granules and hence on the granule properties. A promising degree of destabilization and partial flocculation was quantified by optical centrifugation and resulted in improved granule properties. Spray drying the destabilized alumina slurries yielded homogeneous “non-hollow” granules without the above mentioned hard shell. Sample bodies produced of these granules exhibited a reduction of defect size and number, leading to better results for sinter body density and strength. The positive effect of the slurry destabilization has been further improved, by exchanging the atomizing unit from a two-fluid one to an ultrasound atomizer with only minor slurry adjustments necessary. The controlled destabilization and ultrasound atomization of the ceramic slurry show excellent transferability for zirconia and even ZTA (zirconia toughened alumina) composite materials. T2 - Partec 2019 CY - Nuremberg, Germany DA - 09.04.2019 KW - Destabilization KW - Slurry KW - Ultrasound KW - Atomization PY - 2019 AN - OPUS4-48291 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe T1 - Centrifugal force meets materials testing – analytical centrifuge as multipurpose tool for tensile and compressive stress testing N2 - Up until several years ago, tensile and compressive tests have been exclusively carried out as single-sample tests within a tensile, hardness or universal testing machine. The availability of centrifuge technology changed this situation in 2013 in several ways because centrifugal force is used as testing force within a rotational reference frame. Firstly, multiple-sample strength testing became feasible for both tensile load condi-tions, e.g. determination of composite, bonding or adhesive strength, and compressive load conditions, e.g. hardness, compressibility and compactibility. Secondly, there is no need for a two-sided sample clamping and double-cardanic suspensions as samples are simply inserted using a one-sided sample support. Thirdly, shear forces can be avoided by means of guiding sleeves which steer test stamps acting as mass bodies for either tensile or compressive testing. Fourthly, up to eight samples can be tested under identical conditions within a very short period of time, typically within 15 minutes including sample loading and unloading. Hence, either a reliable statistics (of identical samples) or a ranking (of different samples) can be derived from one test run. The bench-top test system is described in detail and demonstrated that centrifugal force acts as testing force in an appropriate way because Euler and Coriolis force do not affect the testing results. Examples for both tensile strength testing, i.e. bonding strength of adhesives-bonded joints and adhesive strength of coatings, and compres-sive strength testing, i.e. Vickers-, Brinell- and ball indentation hardness and deter-mination of spring constants, are presented, discussed and compared with conven-tional tests within tensile, hardness or universal testing machines. At present, a maximum testing force of 6.5 kN can be realized which results at test stamp diameters of 5 mm, 7 mm, and 10 mm in tensile or compressive stress values of 80 MPa, 160 MPa, and 320 MPa. For tensile strength, this is already beyond bonding strength of cold- and warm-curing adhesives. Moreover, centrifuge technology is compliant to standards such as EN 15870, EN ISO 4624, EN ISO 6506/6507 and VDI/VDE 2616. Programmable test cycles allow both short-term stress and log-term fatigue tests. Based on a variety of examples of surface and bonding technology, applications in both fields R&D and QC are presented. Meanwhile, centrifuge technology is also accredited according to DIN EN ISO/IEC 17025. T2 - Intermationa Conference Dispersion Analysis & Materials Testing CY - Berlin, Germany DA - 22.05.2019 KW - Centrifugal Force KW - Compressive Stress KW - Tensile Stress PY - 2019 AN - OPUS4-48310 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Metz, Christian T1 - Zerstörungsfreie Charakterisierung der Alterung additiv gefertigter Kunststoffbauteile N2 - Es wurden mittels Fused Layer Modeling (FLM) Probekörper aus ABS und mittels Laser Sintering (LS) Probekörper aus PA 12 hergestellt, die anschließend für drei Monate einer künstlichen Bewitterung unterzogen wurden. Die dabei erzeugte definierte Alterung wurde nach drei Zeitabschnitten jeweils mit zerstörungsfreien Methoden charakterisiert. Dabei wurde neben den spektroskopischen Standardmethoden auch die aktive Thermografie eingesetzt. Die Ergebnisse zeigen, dass sich mittels der Thermografie sowohl chemische Veränderungen als auch mechanische Schädigungen (Fehlstellen) darstellen lassen. Die Bewitterung beeinflusst die Teiltransparenz der Proben zumindest im sichtbaren Spektralbereich, was bei der Charakterisierung der Fehlstellen, die mittels optisch angeregter aktiver Thermografie detektiert wurden, berücksichtigt werden muss. Die Erkenntnisse dienen für die Entwicklung einer Strategie für eine Qualitätskontrolle von additiv gefertigten Kunststoffteilen. T2 - DACH-Jahrestagung 2019 - Zerstörungsfreie Materialprüfung CY - Friedrichshafen, Germany DA - 27.05.2019 KW - Additive Fertigung KW - Künstliche Bewitterung KW - Thermografie KW - Zerstörungsfreie Prüfung KW - additive manufacturing KW - Kunststoffe PY - 2019 AN - OPUS4-48331 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Metz, Christian T1 - Untersuchung der Beständigkeit additiv gefertigter Bauteile mit Thermografie nach künstlicher Bewitterung N2 - Additiv gefertigte Prüfkörper aus Polyamid 12 (Laser Sinter Verfahren) und Acrylnitril-Butadien-Styrol (Fused Layer Modeling Verfahren) wurden über 2000 Stunden künstlich bewittert und ihr Alterungsverhalten untersucht. Die Ergebnisse wurden anschließend mit denen von Prüfkörpern verglichen, welche auf dieselbe Weise künstlich bewittert, aber mittels konventionellem Kunststoff-Spritzguss hergestellt wurden. Die Erkenntnisse dienen für die Entwicklung einer Strategie für eine Qualitätskontrolle von additiv gefertigten Kunststoffteilen. T2 - 48. Jahrestagung der Gesellschaft für Umweltsimulation e.V. (GUS) CY - Stutensee-Blankenloch, Germany DA - 27.03.2019 KW - Additive Fertigung KW - Künstliche Bewitterung KW - Thermografie KW - Zerstörungsfreie Prüfung KW - Additive manufacturing KW - Kunststoffe PY - 2019 AN - OPUS4-48328 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schirdewahn, S. T1 - Tribological performance of localized dispersed X38CrMoV5-3 surfaces for hot stamping of Al-Si coated 22MnB5 sheets N2 - Over the last years, the weight of modern car bodies has risen significantly due to the increasing customers’ demand for comfort and safety equipment. However, this ongoing trend leads to an increasing fuel consumption and thus to higher carbon dioxide emissions. In order to counteract these problems, hot stamping has been established in the automotive industry as a key technology for lightweight construction, regarding the manufacturing of safety-relevant car body components. Hot stamped parts are commonly made out of boron-manganese steel 22MnB5, which is initially austenized and subsequently formed and quenched in one process step. As a result, geometrical complex structures with an ultimate tensile strength of 1500 MPa are generated. The surfaces of the workpieces are coated with an Al-Si layer to avoid oxide scale formation and to ensure corro-sion protection. However, the coating system leads to an increased adhesive wear on the tool sur-face due to the high thermo-mechanical tool stresses. Therefore, a time and cost consuming rework of the hot stamping tools is required. The aim of this study is to increase the tribological perfor-mance of hot stamping tools by using a laser implantation process. This technique allows the ma-nufacturing of separated, elevated and dome-shaped microstructures on the tool surface in conse-quence of a localized dispersing of hard ceramic particles by pulsed laser radiation. The generated surface features offer great potential for reducing the tribological load, due to their high hardness and wear resistance. For this purpose, the friction coefficient of unmodified and laser implanted tool surfaces were examined and compared by using a modified pin-on-disk test. In addition, the surfaces were analyzed by optical measurements in order to quantify the amount of wear. T2 - 7th International Conference on Hot Sheet Metal Forming of High-Performance Steel CHS2-2019 CY - Lulea, Sweden DA - 02.06.2019 KW - Laser implantation KW - Surface texturing KW - Hot stamping PY - 2019 AN - OPUS4-48323 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kauss, Norman A1 - Heyn, A. A1 - Halle, T. A1 - Rosemann, Paul T1 - Detection of sensitisation on aged lean duplex stainless steel with different electrochemical methods N2 - Ageing at 600 °C (from 0.1 h up to 20 h) leads to the formation of precipitations at the ferrite-ferrite (α/α) and ferrite-austenite (α/γ) grain boundaries of the lean duplex stainless steel (LDSS) X2CrNiN22-2. This leads to sensitisation due to chromium depletion and decreased pitting corrosion resistance proven by the results of various electrochemical methods (DL-EPR and determination of CPT, Epit). These results were compared with the KorroPad method, which uses an agar-based gel-electrolyte for the detection of stainless steel surfaces prone to pitting corrosion. However, the standard configuration of the KorroPad showed no differentiation for the various ageing conditions. Therefore, modified versions of the KorroPad with two, five and ten times higher NaCl and potassium ferrocyanide III (K3[Fe(CN)6]) concentrations were successfully used to visualise the behaviour detected by DL-EPR, Epit and CPT. Therefore, the KorroPad method can also detect a microstructure related reduction of pitting corrosion resistance, which can drastically reduce the experimental effort to generate sensitisation diagrams for stainless steels. KW - Lean duplex KW - Stainless steel KW - Sensitisation KW - Polarisation KW - Critical pitting temperature KW - Pitting corrosion KW - KorroPad KW - Ageing treatment PY - 2019 DO - https://doi.org/10.1016/j.electacta.2019.05.081 SN - 0013-4686 SN - 1873-3859 VL - 317 SP - 17 EP - 24 PB - Elsevier AN - OPUS4-48374 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fischer, Daniel T1 - Mueller-matrix imaging ellipsometry of structural anomalies and inhomogenities N2 - In the last years, the implementation of imaging ellipsometry in the variety of optical characterization techniques has shown tremendous potential to analyze the topology of surfaces in the lateral dimension. In the later studies, this contrast-rich surface images were affiliated with changes of the refraction indices, Absorption bands or layer thicknesses. However, it was realized that additional factors like curvature or scattering can have a great Impact on the ellipsometric readout of the analyzed system. In this study, we focus on the systematic evaluation of structural anomalies and inhomogenities of several Basic systems. This includes spherical particles as a model for microscopic curved surfaces in a range of 0.25 to 25 μm in diameter. In the macroscopic regime several conventional convex lenses were analyzed. Additional affords were made to generate microscopic concave model systems by applying nanoindentation with a spherical indentation unit. With this method calottes with a depth of 0.04 to 2 μm and radius of 2.5 μm were made. The macroscopic counterpart is delivered by conventional concave lens systems. For all systems, a variety of different bulk materials was investigated. This includes metal oxides, metals and polymers as well as combinations of each by applying coatings on the bulk materials with different layer thicknesses. To analyze these structural anomalies and inhomogenities properly, Mueller-Matrix imaging ellipsometry is the method of choice to address cross- and depolarization effects that occur due to the curved surfaces. Supplementary methods were used for an independent characterization of the topological properties of all structural anomalies and inhomogenities. This includes AFM and SEM for the microscopic samples (microparticles and nanoindented holes) and white light interferometry for the macroscopic lenses. This study results in a systematic screening of different coated and uncoated material systems with a topology that does not fit into conventional ellipsometry and thus is analyzed by Muller-Matrix imaging ellipsometry. This will help in quality control and is a contribution to the understanding of the polarizing effects of non-ideal Systems analyzed by ellipsometry. T2 - 8th International conference on spectroscopic ellipsometry (ICSE-8) CY - Barcelona, Spain DA - 26.05.2019 KW - Spectroskopic Imaging KW - Mueller-Matrix imaging ellipsometry KW - Structural anomalies KW - Structural inhomogenities PY - 2019 AN - OPUS4-48347 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waurischk, Tina T1 - Sub-critical crack growth in hydrous silicate glasses N2 - Environmental conditions are known to influence sub-critical crack growth (SCCG) that starts from microscopic flaws at the glass surface, leading to stress corrosion phenomena at the crack tip. The processes at the crack tip are complex and water has been identified as a key component governing SCCG at low crack velocities (region I). In particular, the influence of humidity accelerating crack propagation is well studied for dry industrial soda-lime silicate glasses (< 1000 ppm water). To shed light on this influence, the effect of water is mimicked by studying SCCG in water-bearing glasses. For this purpose, water-bearing silicate glasses of up to 8 wt% total water were synthesized in an internally heated pressure vessel at 0.5 GPa and compared to dry glasses. SCCG was measured using the double cantilever beam technique. For dry glasses, three trends in the crack growth velocity versus stress intensity, KI, curve were found. The slope in region I, limited by environmental corrosion, increases in the order soda-lime silicate < sodium borosilicate < barium calcium silicate < sodium zinc silicate < sodium aluminosilicate glass. The velocity range of region II, reflecting the transition between corrosion affected and inert crack growth (region III), varies within one order of magnitude among these glasses. The KI region of inert crack growth strongly scatters between 0.4 and 0.9 MPam1/2. For hydrous glasses, it is found that water strongly decreases Tg, form a new sub-Tg relaxation peak caused by molecular water, and makes the glasses more prone to SCCG. The observed trends will be discussed in terms of the effects of Youngs Modulus on strain energy release rate and energy dissipation related to glass relaxation phenomena. T2 - Glastechnische Tagung CY - Nürnberg, Germany DA - 13.05.2019 KW - Glass KW - Crack growth KW - DCB KW - Water speciation PY - 2019 AN - OPUS4-48339 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Auslagerungsversuche von Standardproben unter verschiedenen atmosphärischen Bedingungen N2 - Der Vortrag berichtet über die Auslagerung von Standardproben nach DIN EN ISO 9223 bis 9226 aus Zink, Stahl, Kupfer und Aluminium auf den verschiedenen atmosphärischen Bewitterungsständen der Bundesanstalt für Materialforschung und -prüfung (BAM). Im Vortrag werden die Masseverluste, Korrosionsgeschwindigkeiten und Korrosivitätskategorien der Standardproben im freibewitterten und überdachten Bereich nach einem Jahr vorgestellt und Unterschiede hinsichtlich der Atmosphärenbedingungen aufgezeigt. Freibewitterte Proben zeigen dabei deutliche Unterschiede hinsichtlich ihres Korrosionsverhaltens im Vergleich zu überdachten Proben. Die ermittelten Korrosivitätskategorien sind sowohl standort- als auch materialspezifisch. T2 - Arbeitskreissitzung „Eisen und Stahl“ des GfKORR e. V. CY - Duisburg, Germany DA - 26.06.2019 KW - Atmosphärische Korrosion KW - Auslagerungsversuche KW - Freibewitterung KW - Korrosion PY - 2019 AN - OPUS4-48344 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ermilova, Elena T1 - Standardization of spectroscopic ellipsometry as GUM-compliant accredited measurement method N2 - Ellipsometry has become a powerful measurement tool in semiconductor industry since the sixties of the last century. Early standardization activities focused exclusively on SiO2/Si (ASTM F 576-01, SEMI 3624). The first generic standard dealing with ellipsometry is DIN 50989-1:2018 Ellipsometry – Part 1: Principles. Standardization is a prerequisite for accreditation according to DIN EN ISO/IEC 17025 and the evaluation of uncertainty budgets. T2 - 8th International conference on spectroscopic CY - Barcelona, Spain DA - 26.05.2019 KW - Standardization of Ellipsometry KW - GUM-compliance KW - Uncertainty budgets KW - Bulk material PY - 2019 AN - OPUS4-48348 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duwe, M. T1 - Curved-surface metrology by imaging Mueller-matrix ellipsometry N2 - Outline - maging ellipsometry: oncept and setup - Basic theory: ellipsometry on tilted/curved surfaces - Geometric considerations - Tilt-induced cross-polarization - Application: coating analysis on microlensarray - Mueller-Matrix Imaging - Conversion to Delta-Psi Image - Layer-thickness of ITO coating T2 - 8th International conference on spectroscopic CY - Barcelona, Spain DA - 26.05.2019 KW - Spectroscopic Imaging KW - Mueller-Matrix Ellipsometry KW - Curved surfaces PY - 2019 AN - OPUS4-48366 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Compatibility of polymeric sealing materials with biodiesel heating oil blends at different temperatures N2 - Biodiesel is subject to degradation processes like oil and grease. The oxidative degradation products of vegetable oil esters in biodiesel particularly lead to enhanced sedimentation in blended fuels. The polarity of biodiesel increases its solvency and facilitates permeation and extraction. Solvation, swelling and/or extraction lead to changes in the physical properties and chemical changes of polymeric materials. It also accelerates the degradation (hydrolysis and oxidation) of these materials with the loss of additives and stabilizers. The objective of this research was to determine the resistance of frequently used polymeric materials such as ACM, EPDM, FKM, FVMQ, CR, CSM, IIR, HNBR, NBR, PA, PE; POM, PUR, PVC and VMQ in biodiesel and heating oil with 10 %/20 % biodiesel (B10/B20) at 40°C and 70°C. Mass, tensile strength and breaking elongation of the test specimens were determined before and after the exposure for 84 days in the biodiesel heating oil blends. The visual examination of some elastomer test specimens clearly showed the great volume increase until break or partial dissolution. Shore hardness A and D were determined before and after exposure of the test specimens in the biofuels for 42 days. The elastomers CR, CSM, EPDM, IIR, NBR and VMQ were generally not resistant to biodiesel and B10 at 40°C and 70°C. FKM, ACM, HNBR, PA, PE, POM, and PVC showed high compatibility in B10/B20 at 40°C. A lower compatibility was determined for ACM in biodiesel. ACM and HNBR were not resistant in B20 at 70°C. T2 - Biofuels & Bioenergy CY - Rome, Italy DA - 14.10.2019 KW - Heating oil-Biodiesel-Blend KW - Compatibility evaluations KW - Tensile properties KW - Shore hardness PY - 2019 AN - OPUS4-49306 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Busch, R. T1 - Characterization of early crystallization stages in surface-crystallized diopside glass-ceramics N2 - Structure formation in glass-ceramics by means of surface crystallization is a challenging open question and remains elusive to definite answers. In several glass-ceramic systems, oriented crystal layers have been observed at the immediate surface, including diopside and some fresnoite systems. However, it is still open to debate, whether oriented surface crystallization is the result of oriented nucleation or growth selection effects. In the same vein, there is still discussion whether surface nucleation is governed by surface chemistry effects or by defects serving as active nucleation sites. In order to help answer these questions, annealing experiments at 850°C have been performed on a MgO·CaO·2SiO2 glass, leading to the crystallization of diopside at the surface. Different annealing durations and surface treatment protocols (i.a. lapping with diamond slurries between 16 µm and 1 µm grain size) have been applied. Particular focus has been put on earliest crystallization stages, with crystal sizes down to about 200 nm. The resultant microstructure has been analyzed by electron backscatter diffraction (EBSD) and two different kinds of textures have been observed, with the a- or b-axis being perpendicular to the sample surface and the c-axis lying in the sample plane. Even at shortest annealing durations, a clear texture was present in the samples. Additionally, selected samples have been investigated with energy-dispersive x-ray spectroscopy in the scanning transmission electron microscope (STEM-EDX). The diopside crystals have been found to exhibit distinguished submicron structure variations and the glass around the crystals was shown to be depleted of Mg. T2 - 93rd Annual Meeting of the German Society of Glass Technology in Conjunction with the Annual Meeting of French Union for Science and Glass Technology (USTV) CY - Nuremberg, Germany DA - 13.05.2019 KW - Glass KW - Crystallization KW - Diopside KW - EBSD KW - Orientation PY - 2019 AN - OPUS4-49296 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fleck, M. T1 - Surface crystallization of BT0.75S (fresnoite) glass in different atmosphere N2 - Fresnoite glass with excess SiO2 exhibits oriented surface crystallization, in contrast to the stoichiometric glass composition. Recent EBSD studies documented that the crystals in BTS (2BaO-TiO2-xSiO2, x=0-3) can occur in a distinct [101]-orientation perpendicular to the surface and claimed that this orientation is not a result of growth selection. During these previous studies, however, the effect of surface preparation and surrounding atmosphere during the crystallization experiments were not considered. As these parameters may influence crystal orientation, we studied the surface crystallization of a BTS glass (2BaO-TiO2–2.75SiO2) under controlled conditions with the help of light, electron and polarisation microscopy as well as EBSD. Heat treatments for one hour at 840°C of fractured BTS glass surfaces in air resulted in a large number of not-separable surface crystals. This large number of crystals can be caused by dust particles, which act as nucleation agents. As crystal growth velocity could further be influenced by humidity, our experiments are performed in a filtered and dried air atmosphere. The crystal morphology and orientation will be analysed in dependence of the sample preparation and a differing surrounding atmosphere. T2 - 93rd Annual Meeting of the German Society of Glass Technology in Conjunction with the Annual Meeting of French Union for Science and Glass Technology (USTV) CY - Nuremberg, Germany DA - 13.05.2019 KW - BTS KW - Fresnoit KW - Glass ceramic KW - Glass-ceramic KW - Glass PY - 2019 AN - OPUS4-49294 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Observations of copper pitting corrosion in german tap waters N2 - In recent years, a new type of pitting corrosion is observed on half-had copper pipes. examples are given and possible reasons are discussed T2 - Eurocorr 2019 CY - Sevilla, Spain DA - 09.09.2019 KW - Water KW - Pitting KW - Corrosion KW - Copper KW - Drinking PY - 2019 AN - OPUS4-49281 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - A new type of copper pitting corrosion in german tap waters N2 - Half-hard copper pipes show pitting corosion under conditions until now seen as uncritical. Examples are discussed, possible causes described. T2 - MTECH 2019 CY - Porec, Croatia DA - 09.10.2019 KW - Drinking KW - Pitting KW - Corrosion KW - Copper KW - Water PY - 2019 AN - OPUS4-49283 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Asadujjaman, Asad A1 - Ahmadi, Vahid A1 - Franc, Antoine Michel Claude A1 - Bertin, Annabelle T1 - 2,6-Diaminopyridine and Acrylamide-Based Copolymers with Upper Critical Solution Temperature-type Behavior in Aqueous Solution N2 - A novel cop olyme r based on supramolecular motif2,6-diaminopyridin e and water-soluble acrylamide, poly[N-(6-ace tamidopyridin-2-yl) acrylamide-co-acrylamide], was synthe-size d via rev ersible addi tion–fragmentation chain transfer (RAFT)polymerization with various monomer compositions. The thermo-respon sive behavior of the copolymers was studied by turbidime-try and dynamic light scattering (DLS). The obtained copolymersshowed an upper critical solution temperature (UCST)-typ e phasetransition behavior in water and electrolyte solution. The phasetransition temperature was found to increase with decreasingam ount of acrylamide in the copolymer and increasing concentra-tion of the solution. Furth ermore, the phase transition temperatureva ried in aqueous solutions of electrolytes according to the naturean d concentration of the electrolyte in accordance with theHoffmeister series. A dramatic solvent isotope effect on thetransition temperature was o bserved in this study, as the transitiontemperature was almost 10–12C higher in D2OthaninH2Oatthesame concentration and acrylamide co mposition. The size of theaggregates below the transition temperature was larger in D2Ocompared to that in H2O that can be explained by deuterium iso-tope effect. The thermoresponsive behavior of the copolymers wasalso investigated in different cell medium and found to be exhibitedUCST-type phase transition behavior in different cell medium.Such behavior of the copo lyme rs can be useful in many a pplica-tions including biomedical, microfluidics, optical materials, and indrug delivery. KW - 2,6-diaminopyridine KW - Acrylamide KW - Stimuli-responsive polymers KW - Thermo-responsive polymers KW - UCST polymers PY - 2019 DO - https://doi.org/10.1002/pola.29474 SN - 0887-624X VL - 57 IS - 19 SP - 2064 EP - 2073 PB - Wiley AN - OPUS4-49297 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Barthel, Maria A1 - Rübner, Katrin A1 - Kühne, Hans-Carsten T1 - Aktivierung von Papierasche zur Nutzung als Bindemittelkomponente N2 - In Deutschland fallen jährlich 20 Millionen Tonnen Altpapier an. 75 % davon werden dem Recyclingprozess zugeführt. Dabei bleiben Prozessrückstände wie Deinkingschlämme, Sortierrückstände und Faserreststoffe übrig. Zusammengefasst als Papierschlamm verwerten die Recycler diesen Reststoff thermisch in dezentralen Heizkraftwerken. Die dabei anfallende Papierasche hat mit den Anteilen der Hauptoxide von 59 M.-% CaO, 22 M.-% SiO2 und 13 M.-% Al2O3 eine ähnliche chemische Zusammensetzung wie Portlandzement, wobei sich die Mineralphasen unterscheiden. Durch eine Aktivierung der Papierasche können jedoch hydraulisch aktive Phasen wie Mayenit (C7A12) und Belit (C2S) erzeugt werden. Die Mineralphase Mayenit reagiert schnell mit Wasser zu Calciumaluminathydraten, wodurch der Bindemittelleim schnell ansteift. Die festigkeitsbildenden Calciumsilicathydrate (CSH) in Bindemittelleimen entstehen bei einer späteren Reaktion von Belit mit Wasser. Zur Aktivierung dient eine hydrothermale Calcinierung. Dabei wird Papierasche mit einer Aktivatorlösung (Wasser oder KOH) gemischt und bei 200 °C hydrothermal behandelt, wobei sich Hydratphasen ausbilden. Diese Zwischenprodukte dehydratisieren durch eine anschließende Calcinierung zu reaktiven Calciumsilicaten und Calciumaluminaten. Wie sich die Parameter des Aktivierungsprozesses auf die Mineralphasen auswirken, war Fokus der Untersuchungen. Mit thermogravimetrischen Analysen der Zwischenprodukte konnten die Reaktionsprodukte nach dem hydrothermalen Prozessschritt bestimmt werden. Den größten Einfluss auf den Mineralphasenbestand hat hierbei die Alkalität der Aktivatorlösung. Im zweiten Prozessschritt, der Calcinierung, ist die Temperatur der wesentliche Faktor für die Ausbildung reaktiver Phasen. Die Ergebnisse kalorimetrischer Untersuchungen an Leimen aus den calcinierten Proben dienten der Auswahl der optimalen Calcinierungstemperatur. Die gesamte Reaktionswärme war für die Proben, welche bei einer Calcinierungstemperatur zwischen 700-800 °C hergestellt wurden, am höchsten. T2 - GDCH-Tagung Bauchemie CY - Aachen, Germany DA - 30.09.2019 KW - Papierasche KW - Zement KW - Hydrothermale Calcinierung KW - Bindemittel PY - 2019 SN - 978-3-947197-13-2 VL - 54 SP - 16 EP - 24 CY - Aachen AN - OPUS4-49312 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe T1 - Mechanische, topometrische und optische Charakterisierung von Schichten mit Stand der Normung N2 - Der Vortrag „MECHANISCHE, TOPOMETRISCHE UND OPTISCHE CHARAKTERISIERUNG VON SCHICHTEN MIT STAND DER NORMUNG“ widmet sich unterschiedlichen Beschichtungssystemen und deren mechanischer, topometrischer und optischer Charakterisierung. Über die entsprechenden aktuellen Normen wird informiert. Es betrifft Verfahren wie die Instrumentierte Eindringprüfung (IIT), Centrifugal Adhesion Testing, Weißlichtinterferenzmikroskopie, Tastschnittverfahren und Ellipsometrie (SE). T2 - EFDS, V2019, Vakuum und Plasma CY - Dresden, Germany DA - 08.10.2019 KW - Normung KW - Spektrale Ellipsometrie (SE) KW - Instrumentierte Eindringprüfung (IIT) KW - Centrifugal Adhesion Testing (CAT) KW - Weißlichtinterferenzmikroskopie (WLIM, 3D) PY - 2019 AN - OPUS4-49320 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönfelder, Thorsten T1 - Einfluss thermischer Betriebsbelastungen auf die Sicherheit von Typ-III-Druckgasbehältern N2 - Atemluftflaschen aus Faserverbundwerkstoffen werden im Feuerwehrbetrieb hohen thermischen Belastungen ausgesetzt. Der thermisch sichere Bereich dieser Behälter ist jedoch heutzutage noch nicht einschätzbar. Deshalb haben es sich die Bundesanstalt für Materialforschung und -prüfung (BAM) im Austausch mit der Bergischen Universität Wuppertal zur Aufgabe gemacht, die Auswirkungen dieser Betriebslasten zu untersuchen. T2 - Ausgewählte Kapitel der Werkstofftechnik - Brand- und Explosionsverhalten von Werkstoffen CY - Wuppertal, Germany DA - 11.01.2019 KW - Atemluftflasche KW - Thermische Belastung PY - 2019 AN - OPUS4-49319 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Spranger, Felix T1 - On the Influence of TiB2 , TiC and TiN Hard Particles on the Microstructure of Localized Laser Dispersed AISI D2 Tool Steel Surfaces N2 - The control of friction and wear is a major concern in many industrial applications. A promising method for a tailored surface modification is the so-called laser implantation technique. This method combines surface texturing and material optimization in one processing step by a localized dispersing of hard ceramic particles using pulsed laser radiation. Wear resistant, protruding micrometric features (implants) with defined geometry can be created in deterministic pattern where needed on highly stressed surfaces, i.e. on forming or cutting tools. However, in order to maintain the implants over the tool’s lifetime, a suitable selection of hard ceramic particles is a prerequisite. They must provide a defect-free Metal Matrix Composite with a high share of homogeneously distributed particles and especially a high implant hardness. In this study TiN, TiC and TiB2 hard particles were compared as implant materials for the first time. By a systematic variation of the pulse power and pulse duration, their dispersing behavior and influence on the material properties of AISI D2 tool steel was investigated. Although all powder materials had grain sizes smaller than 10 µm, it was possible to disperse them by pulsed laser radiation and to obtain defect-free protruding implants. The highest share of dispersed particles (~64 %) was observed for TiB2. By scanning electron microscopy and energy dispersive X-ray spectroscopy, it was also shown that a significant share of the pre-placed particles was dissolved by the laser beam and precipitated as nanometer sized particles within the matrix during solidification. These in-situ formed particles have a decisive influence on the material properties. While the TiN and TiC implants have shown maximum hardness values of 750 HV1 and 850 HV1, the TiB2 implants have shown the highest hardness values with more than 1600 HV1. By X-ray diffraction, it was possible to ascribe the lower hardness values of TiC and TiN implants to high amounts of retained austenite in the metal matrix. By implanting TiB2, the formation of retained austenite was successfully suppressed due to the in-situ formation of TiC particles, which was proven by electron backscatter diffraction. In conclusion, all the implant materials are basically suitable for laser implantation on AISI D2 tool steel. However, TiB2 has shown the most promising results. T2 - 38th International Congress on Applications of Lasers & Electro-Optics CY - Orlando, FL, USA DA - 07.10.2019 KW - Laser implantation KW - Surface texturing KW - AISI D2 KW - TiB2 PY - 2019 AN - OPUS4-49316 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pfretzschner, Beate T1 - Neutronentomographie zur Detektion von Wasserstoff in Zugproben N2 - Die wasserstoffunterstützte Schädigung von Komponenten und Bauteilen aus Stahl ist ein Phänomen, welches seit vielen Jahrzehnten bekannt ist und untersucht wird. Eine Vielzahl von Quellen (z.B. Schutzgas oder Feuchtigkeit beim Schweißen, Reinigung von Metallen in Säurebädern, galvanischer oder kathodischer Schutz) ermöglicht die Wasserstoffaufnahme in den Stahl. Der im Gitter gelöste oder an Wasserstoffhaftstellen (Versetzungen, Grenzflächen, Poren, etc.) getrappte Wasserstoff diffundiert aufgrund von Konzentrationsgradienten oder getrieben durch Spannungs- bzw. Dehnungsgradienten durch das vorliegende Gefüge, wo er in Kombination mit einwirkenden Beanspruchungen (äußere Last oder Eigenspannungen) eine lokale, signifikante Degradation der mechanisch-technologischen Eigenschaften bewirken kann. Die dazu entwickelten und allgemein anerkannten Schädigungsmodelle gehen unter anderem von einem Einfluss des Wasserstoffs auf die Versetzungsentstehung und Versetzungsbeweglichkeit aus. Des Weiteren wird angenommen, dass Wasserstoff nicht nur durch Diffusion im Gitter transportiert wird, sondern auch an Versetzungen angehaftet ist und sich mit diesen im Falle plastischer Verformung mitbewegt. Wasserstoff hat im Vergleich zu den meisten üblichen Legierungselementen von Stahl (Eisen, Chrom, Kohlenstoff) einen großen Wechselwirkungsquerschnitt für kalte und thermische Neutronen, was Neutronenradiographie und -tomographie zu geeigneten bildgebenden Verfahren zur lokalen Detektion von Wasserstoffakkumulationen in Stahl macht. Elektrochemisch mit Wasserstoff beladene Zugproben aus supermartensitischem Stahl wurden vor und nach dem Zugversuch an der ANTARES beamline am FRM II polychromatisch radiographiert bzw. tomographiert. Die Bruchoberfläche der Probe wurde zusätzlich rasterelektronenmikroskopisch charakterisiert. Die Fraktographien der Bruchoberfläche in Verbindung mit den durch die Tomographie gewonnenen Informationen zu Wasserstoffansammlungen zeigen, dass nach dem Bruch auch in duktilen Versagensbereichen untypischerweise vermehrt Wasserstoff zu finden ist. T2 - Werkstoffwoche 2019 CY - Dresden, Germany DA - 18.09.2019 KW - Wasserstoff KW - Neutronentomographie PY - 2019 AN - OPUS4-49308 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weise, Matthias T1 - Scanning White Light Interference Microscopy - Measurement of Topometry and Layer Thickness N2 - 3D coherence scanning interferometry (CSI) is anoptical, non-contact and rapide measurement technique using a defined bandwidth of white light at normal incidence. White light interference microscopy (WLIM) providest here-dimensional surface topometry data up to a resolution of 0.4 µm lateral and 0.1 nm vertical. Three operating modi, surface, films and advanced films, enable measurements of step heights, roughness, wear volume, cone angle, surface pattern and layer thickness. Traceability to SI system is ensured by certified standards (PTB/NIST) within a DAkkS DIN EN ISO/IEC 17025:2018 accredited lab. T2 - EFDS, V2019, Vakuum und Plasma, WS 4, Beschichtungen für Werkzeuge & Bauteile CY - Dresden, Germany DA - 08.10.2019 KW - DIN EN ISO/IEC 17025:2018 KW - Certified standards KW - White light interference microscopy(WLIM) KW - 3D coherence scanning interferometry (CSI) KW - Topometry PY - 2019 AN - OPUS4-49323 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Ghigo, Tea A1 - Rabin, Ira ED - Buzi, P. T1 - Detecting Early Medieval Coptic literature in Dayr Al-Anba Maqar, Between textual conservation and literary rearrangement: The case of Vat. Copt. 57 N2 - The study of the VAt.Copt. 57 at the Vatican Library. Codicological, palaeographical, textual and archaeometrical considerations. KW - Coptic KW - Archaeometry KW - Ink KW - Manuscripts PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-494004 SN - 978-88-210-1025-5 SP - 77 EP - 83 PB - Biblioteca Apostolica Vaticana AN - OPUS4-49400 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mohr, Gunther A1 - Seeger, Stefan A1 - Hilgenberg, Kai T1 - Measurement of particle emissions in Laser Powder Bed Fusion (L-PBF) processes and its potential for in-situ process monitoring N2 - Laser Powder Bed Fusion (L-PBF) is a promising additive manufacturing (AM) technology for metal part production especially for complex and lightweight structures or functional designs. In L PBF processes several by-products including welding plume and its condensates, spatter and ejected powder are generated during laser exposure. Investigations of micro- and nano-sized by-products have received little attention in literature. This study focuses on the analysis of particle emissions in L PBF of 316L stainless steel using a scattered light aerosol spectrometer and a fast mobility particle sizer spectrometer during the process which allows for in-situ analysis of particle sizes in the range of 6 nm to 100 µm. A distinct correlation of emission signals to part position can be revealed. In addition, a significant influence of laser scanning vector directions on emission signals is presented. Furthermore, differing powder layer thicknesses can be recognised by deviations in emission signals. T2 - Euro PM 2019 CY - Maastricht, The Netherlands DA - 13.10.2019 KW - Plume KW - Laser Powder Bed Fusion (L-PBF) KW - Additive Manufacturing (AM) KW - Spatter KW - Fume KW - Particle gas emission KW - Aerosol measurements PY - 2019 SP - 1 EP - 7 AN - OPUS4-49388 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mohr, Gunther T1 - In-situ defect detection in Laser Powder Bed Fusion (L-PBF) by using thermography and optical tomography N2 - Laser powder bed fusion (L-PBF) is one of the most promising additive manufacturing (AM) technologies for the production of complex metallic real part components. Due to the multitude of factors influencing process conditions and part quality and due to the layer-wise characteristic of the process, monitoring of process signatures seems to be mandatory in case of the production of safety critical components. Here, the iterative process nature enables unique access for in-situ monitoring during part manufacture. In this talk, the successful test of the synchronous use of a high-frequency infrared camera and a camera for long time exposure, working in the visible spectrum (VIS) and equipped with a near infrared filter (NIR), will be introduced as a machine manufacturer independent thermal detection monitoring set-up. Thereby, the synchronous use of an infrared camera and a VIS NIR camera combines the advantages of high framerate and high spatial resolution. The manufacture of a 316L stainless steel specimen, containing purposely seeded defects and volumes with forced changes of energy inputs, was monitored during the build. The measured thermal responses are analysed and compared with a defect mapping obtained by micro X-ray computed tomography (CT). The first results regarding methods for data analysis, derived correlations between measured signals and detected defects as well as sources of possible data misinterpretation are presented in this talk. T2 - 45. MPA Seminar - Fit for Future – Advanced Manufacturing Technologies, Materials and Lifetime CY - Stuttgart, Germany DA - 01.10.2019 KW - Data fusion KW - Laser Powder Bed Fusion (L-PBF) KW - Selective Laser Melting (SLM) KW - Additive Manufacturing (AM) KW - Process monitoring KW - Infrared thermography KW - Optical tomography KW - Computed tomography (CT) KW - Lack-of-fusion PY - 2019 AN - OPUS4-49386 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mohr, Gunther T1 - Measurement of particle emissions in Laser Powder Bed Fusion (L-PBF) processes and its potential for in-situ process monitoring N2 - Laser Powder Bed Fusion (L-PBF) is a promising additive manufacturing (AM) technology for metal part production especially for complex and lightweight structures or functional designs. In L PBF processes several by-products including welding plume and its condensates, spatter and ejected powder are generated during laser exposure. Investigations of micro- and nano-sized by-products have received little attention in literature. This study focuses on the analysis of particle emissions in L PBF of 316L stainless steel using a scattered light aerosol spectrometer and a fast mobility particle sizer spectrometer during the process which allows for in-situ analysis of particle sizes in the range of 6 nm to 100 µm. A distinct correlation of emission signals to part position can be revealed. In addition, a significant influence of laser scanning vector directions on emission signals is presented. Furthermore, differing powder layer thicknesses can be recognised by deviations in emission signals. T2 - Euro PM2019 CY - Maastricht, The Netherlands DA - 13.10.2019 KW - Aerosol measurements KW - Laser Powder Bed Fusion (L-PBF) KW - Additive Manufacturing (AM) KW - Spatter KW - Fume KW - Plume KW - Particle gas emission PY - 2019 AN - OPUS4-49387 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas T1 - Datei- und zugehörige Qualitätsstandard für Forschungsdaten im Bereich Schweißtechnik N2 - Ziel des WelDX Forschungsvorhabens ist es, den Austausch wissenschaftlicher Forschungsdaten aus dem Bereich der Schweißtechnik auf Basis eines einheitlichen Open Source Dateiformates zu ermöglichen und damit die Einhaltung und Dokumentation geeigneter Qualitätsstandards zu fördern. Im Zuge der Projektarbeit wird die Zusammenarbeit und der Wissenstransfer schweißtechnischer Institute zunächst auf nationaler Ebene gefördert und die Bildung eines von der Fachcommunity getragenen Kuratoriums zur Betreuung und Weiterentwicklung des Dateiformates und der Ausarbeitung zugehöriger Qualitätsstandards angestrebt. Zunächst erfolgt die Erstellung und Veröffentlichung eines geeigneten Dateiformates zum Austausch großvolumiger, detaillierter Forschungsdaten im Bereich mechanisierter und automatisierter Schweißverfahren. Durch die Nutzung des Dateiformates zur Dokumentation der Forschungsarbeiten soll auch für komplexe Schweißaufgaben und Versuchsaufbauten eine deutlich gesteigerte objektive Vergleichbarkeit der Messdaten und Ergebnisse im Sinne der guten wissenschaftlichen Praxis zwischen den Instituten erzielt werden. T2 - Vernetzungsveranstaltung zu „Kurationskriterien und Qualitätsstandards von Forschungsdaten“ CY - Berlin, Germany DA - 26.09.2019 KW - Schweißen KW - Forschungsdatenmanagement KW - Open science KW - Open data KW - Digitalisierung PY - 2019 AN - OPUS4-49385 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Korrosionsverhalten von Zink unter atmosphärischen Einsatzbedingungen N2 - Der Vortrag stellt aktuelle Frage- und Problemstellungen bei der atmosphärischen Korrosion von Zink vor, die aus der Anwendung der relevanten Normen resultieren. T2 - Arbeitskreissitzung des DIN-Arbeitskreises NA 062-01-71 AA „Korrosion und Korrosionsschutz“ CY - Neuss, Germany DA - 23.10.2019 KW - Deckschichtbildung KW - Korrosion KW - Zink PY - 2019 AN - OPUS4-49410 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wegner, Karl David A1 - Moros, M. A1 - Castillo-Michel, H. A1 - Materra, L. A1 - Onorato, G. A1 - Ling, W. L. A1 - Reiss, P. A1 - Tortiglione, C. T1 - In Vivo Biotransformations of Indium Phosphide Quantum Dots Revealed by X‑Ray Microspectroscopy N2 - Many attempts have been made to synthesize cadmium-free quantum dots (QDs), using nontoxic materials, while preserving their unique optical properties. Despite impressive advances, gaps in knowledge of their intracellular fate, persistence, and excretion from the targeted cell or organism still exist, precluding clinical applications. In this study, we used a simple model organism (Hydra vulgaris) presenting a tissue grade of organization to determine the biodistribution of indium phosphide (InP)-based QDs by X-ray fluorescence imaging. By complementing elemental imaging with In L-edge X-ray absorption near edge structure, unique information on in situ chemical speciation was obtained. Unexpectedly, spectral profiles indicated the appearance of In−O species within the first hour post-treatment, suggesting a fast degradation of the InP QD core in vivo, induced mainly by carboxylate groups. Moreover, no significant difference in the behavior of bare core QDs and QDs capped with an inorganic Zn(Se,S) gradient shell was observed. The results paralleled those achieved by treating animals with an equivalent dose of indium salts, confirming the preferred bonding type of In3+ ions in Hydra tissues. In conclusion, by focusing on the chemical identity of indium along a 48 h long journey of QDs in Hydra, we describe a fast degradation process, in the absence of evident toxicity. These data pave the way to new paradigms to be considered in the biocompatibility assessment of QD-based biomedical applications, with greater emphasis on the dynamics of in vivo biotransformations, and suggest strategies to drive the design of future applied materials for nanotechnology-based diagnosis and therapeutics. KW - Indium phosphide KW - Quantum dots KW - Cytotoxicity KW - X-ray microspectroscopy PY - 2019 DO - https://doi.org/10.1021/acsami.9b15433 VL - 11 IS - 39 SP - 35630 EP - 35640 PB - ACS Publications AN - OPUS4-49425 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wegner, Karl David A1 - Dussert, F. A1 - Truffier-Boutry, D. A1 - Benayad, A. A1 - Beal, D. A1 - Mattera, L. A1 - Ling, W. L. A1 - Carrière, M. A1 - Reiss, P. T1 - Influence of the Core/Shell Structure of Indium Phosphide Based Quantum Dots on Their Photostability and Cytotoxicity N2 - With the goal to improve their photostability, InP-based QDs are passivated with three types of inorganic shells, namely (i) a gradient ZnSexS1−x shell, (ii) an additional ZnS shell on top of the gradient shell with two different thicknesses (core/shell/shell, CSS), (iii) an alumina coating on top of ZnS. All three systems have photoluminescence Quantum yields (PLQY) > 50%and similar PL decay times (64–67 ns). To assess their photostability they are incorporated into a transparent poly (methyl methacrylate) (PMMA) matrix and exposed to continuous irradiation with simulated sunlight in a climate chamber. The alumina coated core/shell system exhibits the highest stability in terms of PLQY Retention as well as the lowest shift of the PL maximum and lowest increase of the PL linewidth, followed by the CSS QDs and finally the gradient shell system. By means of XPS studies we identify the degradation of the ZnS outer layer and concomitant xidation of the emissive InZnP core as the main origins of degradation in the gradient structure. These modifications do not occur in the case of the alumina-capped sample, which exhibits excellent chemical stability. The gradient shell and CSS systems could be transferred to the aqueous phase using surface ligand exchange with penicillamine. Cytotoxicity studies on human primary keratinocytes revealed that exposure for 24 h to 6.25–100 nM of QDs did not affect cell viability. However, a trend toward reduced cell proliferation is observed for higher concentrations of gradient shell and CSS QDs with a thin ZnS shell, while CSS QDs with a thicker ZnS shell do not exhibit any impact. KW - Indium phosphide KW - Quantum dots KW - Cytotoxicity KW - Photostability PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-494249 DO - https://doi.org/10.3389/fchem.2019.00466 VL - 7 SP - Article Number: 466 PB - Frontiers Media SA AN - OPUS4-49424 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wegner, Karl David T1 - Tuning the photoluminescence of inp quantum dots with gallium N2 - Semiconductor nanocrystals (quantum dots, QDs) are well known for their superior photophysical properties and enabled advancements in several key technologies of the 21st century and numerous technological applications. However, the most studied II-VI semiconductor nanocrystals contain the toxic heavy metal element cadmium, which is limiting their utilization in commercial applications. This has drawn the interest to alternative materials with less toxicity but having similar photophysical features. The newest generation of TV screens based on QDs have shown that there is a promising environmentally friendly alternative with similar optoelectronic properties, namely indium phosphide (InP) QDs. InP QDs possess a bulk band gap of 1.35 eV with an exciton Bohr radius of ca. 10 nm and thus allow to tune their photoluminescence (PL) from the visible to the near-infrared. Tuning the size and shape of InP QDs and thus tailor their optoelectronic properties can be achieved by different strategies, which range from different types and concentrations of precursors, synthesis temperature or post-synthetic manipulations like etching. The incorporation of other elements like Gallium within the InP core synthesis is another possibility. Using a GaP intermediate layer before growing a ZnS shell has been shown to increase the PL quantum yield, which has been attributed to reduced lattice strain and the removal of phosphor vacancies. Different Ga precursors were investigated but a thorough investigation in terms of their reactivity, localization in the QD and influence on the photophysical properties is lacking to date. In this contribution we will present the detailed investigation of the presence of two different Ga precursors within the InP core synthesis. Photophysical characterizations (steady-state and PL life-time measurements), transmission electron microscopy, XRD and EDX gave insights into the reactivity of the Ga precursors, the Ga localization in the InP core and influences on the photophysical properties. The variation of the precursor and surfactant concentration and the utilization of different ligands for the Ga precursor allowed tuning the PL emission towards the blue or the red. Depending on the used precursor type we observed the formation of larger-sized InP/GaP core/shell nanocrystals or the formation of InGaP alloy structures enabling to assess the blue range of emission (475 nm). T2 - Zsigmondy Colloquium CY - Dresden, Germany DA - 10.07.2019 KW - Indium phosphide KW - Quantum dots KW - Gallium doping PY - 2019 AN - OPUS4-49426 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - An, Biwen Annie T1 - Microbial modelling of sulfate-reducing bacteria (SRB) and methanogenic archaea (ME) using iron N2 - Sulfate reducing bacteria (SRB) and methanogenic archaea (MA) are commonly found in the oil and gas environments. The formation of hydrogen sulfide (HS-) is particularly concerning for the petroleum industry due to its corrosiveness. However, the activities of SRB are limited to the concentration of sulfate present in the environment, whereas methanogens can utilize substrates such as H¬2 for methanogenesis. MA is commonly found in sulfate-free environments, such as deep sediments, and are known to form interspecies electron transfer relationships with SRB. Recently, SRB and MA capable of microbiologically influenced corrosion (MIC) by using elemental iron as a direct electron source (EMIC) have gained increased attention. On the iron surface, EMIC-SRB can outcompete EMIC-MA in the presence of sulfate, but this changes as sulfate depletes. The formation of FeS on the metal surface can be further utilized by MA for methanogenesis as it provides a conductive path. However, the possible kinetics involved of the overall process are currently unknown. We obtained a co-culture of EMIC-SRB and EMIC-MA to investigate the growth rates and electrical potential changes under different environmental conditions, including changes in pH, temperature and salinity. Results indicate that under neutral conditions and using iron as the sole substrate, methane production (up to 5 mM) starts after sulfate was depleted. Electrochemical measurements will be conducted on the co-culture under different conditions to determine the changes in the electrical potential in correlation with the sulfate and methane concentration. Fluorescence and electron microscope images of the biofilm structure will be used to visualize cell distribution and morphology. This study embarks the first step of understanding the relationship between EMIC-SRB and EMIC-MA. Such knowledge is important for the field of microbial electrophysiology and can be further explored for industrial applications. T2 - 7th International Symposium on Applied Microbiology and Molecular Biology in Oil Systems (ISMOS-7) CY - Halifax, Canada DA - 18.06.2019 KW - MIC KW - Corrosion KW - FIB/SEM KW - Corrosion products KW - Bacteria KW - Archaea KW - Iron PY - 2019 AN - OPUS4-49420 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Normentwurf für ein Prüfverfahren zur Bestimmung von Deckschichtwiderständen an Zinküberzügen mittels gelartiger Elektrolyte (WIPANO – GELELEK) N2 - Der Vortrag stellt das WIPANO-Vorhaben GELELEK vor. Zu Beginn werden die Messtechnik und die Projektidee kurz erläutert. Anschließend wird ein Überblick über die Projektpartner, Projektziele und Arbeitsschritte gegeben. T2 - Arbeitskreissitzung des DIN-Arbeitskreises NA 062-01-77 AA „Korrosionsprüfverfahren“ CY - Neuss, Germany DA - 24.10.2019 KW - Deckschichtbildung KW - Gelartige Elektrolyte KW - Korrosion KW - Zinküberzüge PY - 2019 AN - OPUS4-49411 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Spranger, Felix A1 - Schirdewahn, S. A1 - Kromm, Arne A1 - Merklein, M. A1 - Hilgenberg, Kai T1 - On the influence of tib2, tic and tin hard particles on the microstructure of localized laser dispersed aisi d2 tool steel surfaces N2 - The control of friction and wear is a major concern in many industrial applications. A promising method for a tailored surface modification is the so-called laser implantation technique. This method combines surface texturing and material optimization in one processing step by a localized dispersing of hard ceramic particles using pulsed laser radiation. Wear resistant, protruding micrometric features (implants) with defined geometry can be created in deterministic pattern where needed on highly stressed surfaces, i.e. on forming or cutting tools. However, in order to maintain the implants over the tool’s lifetime, a suitable selection of hard ceramic particles is a prerequisite. They must provide a defect-free Metal Matrix Composite with a high share of homogeneously distributed particles and especially a high implant hardness. In this study TiN, TiC and TiB2 hard particles were compared as implant materials for the first time. By a systematic variation of the pulse power and pulse duration, their dispersing behavior and influence on the material properties of AISI D2 tool steel was investigated. Although all powder materials had grain sizes smaller than 10 µm, it was possible to disperse them by pulsed laser radiation and to obtain defect-free protruding implants. The highest share of dispersed particles (~64 %) was observed for TiB2. By scanning electron microscopy and energy dispersive X-ray spectroscopy, it was also shown that a significant share of the pre-placed particles was dissolved by the laser beam and precipitated as nanometer sized particles within the matrix during solidification. These in-situ formed particles have a decisive influence on the material properties. While the TiN and TiC implants have shown maximum hardness values of 750 HV1 and 850 HV1, the TiB2 implants have shown the highest hardness values with more than 1600 HV1. By X-ray diffraction, it was possible to ascribe the lower hardness values of TiC and TiN implants to high amounts of retained austenite in the metal matrix. By implanting TiB2, the formation of retained austenite was successfully suppressed due to the in-situ formation of TiC particles, which was proven by electron backscatter diffraction. In conclusion, all the implant materials are basically suitable for laser implantation on AISI D2 tool steel. However, TiB2 has shown the most promising results. T2 - 38th International Congress on Applications of Lasers & Electro-Optics CY - Orlando, FL, USA DA - 07.10.2019 KW - Laser implantation KW - Surface texturing KW - AISI D2 KW - TiB2 PY - 2019 SN - 978-1-940168-1-42 SP - 1 EP - 10 AN - OPUS4-49317 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hemmleb, M. A1 - Bettge, Dirk ED - Petzow, G. T1 - In-situ Messung der 3D-Topografie von Bruchflächen im REM N2 - Die Abbildung von Bruchflächen im Rasterelektronenmikroskop (REM) liefert hochaufgelöste Bilddaten, die für die mikrofraktografische Bewertung von Bruchmechanismen unerlässlich sind. Die Ermittlung von Bruchmechanismen ist oft ein wichtiger Teil von Schadensanalysen zur Ermittlung der Bruchursache. Durch den Abbildungsprozess im REM gehen räumliche Informationen im Normalfall größtenteils verloren und können daher nicht zur Präzisierung des Bruchmechanismus herangezogen werden. Um räumliche Informationen von Probenoberflächen im REM zu erfassen, gibt es verschiedene Methoden. Die für die Ermittlung der 3D-Topografie bereits länger eingeführten Verfahren mittels Proben- oder Strahlkippung können die Berechnung des Oberflächenmodells erst nach der seriellen Aufnahme mehrerer Bilder vornehmen. Mit der Verwendung eines segmentierten Rückstreudetektors ist dagegen die Erzeugung eines 3D-Oberflächenmodells während der Bildaufnahme praktisch in Echtzeit möglich. Die Probentopografie wird gleichzeitig mit dem Bildeinzug dargestellt und gespeichert. T2 - Metallographietagung 2019 CY - Dresden, Germany DA - 18.09.2019 KW - Fraktografie KW - Schadensanalyse KW - Topografie KW - 3D KW - REM PY - 2019 SN - 978-3-88355-417-4 VL - 2019/53 SP - 175 EP - 180 PB - DGM AN - OPUS4-49332 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Suárez Ocano, Patricia T1 - Thermodynamic study of a refractory complex concentrated alloy using the CALPHAD method N2 - Introduction/purpose: Multi-principal-element alloys (MPEAs), also known as complex concentrated alloys (CCAs), have recently come to the attention of the scientific community due to some interesting and unexpected microstructures, and their potential for improving properties such as, e.g. mechanical strength and oxidation resistance in high temperature structural applications. The AlMo0.5NbTa0.5TiZr refractory (r)CCA is one such candidate, showing a two-phase microstructure after a two-stage heat treatment under argon atmosphere at a controlled cooling rate. Since the application conditions intended for this alloy require a long-term high temperature (> 700 °C) mechanical and oxidation resistance, it becomes necessary to assess the possible phase development in this regime. Methods: In this contribution, the CALPHAD method is used to calculate phase equilibria for the AlMo0.5NbTa0.5TiZr CCA in the presence and absence of oxygen. Equilibrium phase amount evolution with temperature and Scheil Model for solidification (e.g. Fig.1a and Fig.1b, respectively) are analyzed, which are obtained using the databases TCNI9 and TTNI7 and the Gibbs energy minimizer in the Thermo-Calc software. Results: The diagrams reveal that two BCC-based phases could form during alloy solidification, where one phase would be enriched with Mo, Nb and Ta while the other phase, with Al, Ti and Zr. Activity oxides diagrams show that a stable form of aluminum oxide (α-Al2O3, Pearson symbol: hR10, corundum) can be formed. Results obtained by both databases, as well as discrepancies between property phase and Scheil approaches are discussed on the base of experimental results. Conclusions: A modeling tool is used to support alloy characterization and development, providing also the possibility to feedback information to improve existing thermodynamic databases. T2 - EUROMAT 2019 CY - Stockholm, Sweden DA - 01.09.2019 KW - CALPHAD databases analysis KW - Thermodynamic analysis KW - Complex concentrated alloy (CCA) PY - 2019 AN - OPUS4-49345 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hemmleb, M. T1 - In-situ Messung der 3D-Topografie von Bruchflächen im REM N2 - Die Abbildung von Bruchflächen im REM liefert hochaufgelöste Bilddaten, die für die mikrofraktografische Bewertung von Bruchmechanismen unerlässlich sind. Durch den Abbildungsprozess im REM gehen räumliche Informationen im Normalfall größtenteils verloren. Mit der Verwendung eines segmentierten Rückstreudetektors ist dagegen die Erzeugung eines 3D-Oberflächenmodells während der Bildaufnahme praktisch in Echtzeit möglich. Die hier beschriebene Untersuchung soll die Anwendbarkeit des Verfahrens auf Bruchflächen zeigen. Zukünftig können Topografiedaten dazu beitragen, Bruchflächen besser zu interpretieren. T2 - Metallographietagung 2019 CY - Dresden, Germany DA - 18.09.2019 KW - Fraktografie KW - Schadensanalyse KW - Topografie KW - 3D PY - 2019 AN - OPUS4-49330 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klein, Ulrich T1 - Messing unter Druck N2 - Schäden an verschiedenen Rohrverbindungs-Systemen im Sanitärbereich mit Bauteilen aus Messing. T2 - GfKORR Arbeitskreis Schadensanalyse CY - Frankfurt a.M., Germany DA - 17.10.2019 KW - Pressverbindung KW - Spannungsrisskorrosion KW - Messing KW - Schadensanalyse PY - 2019 AN - OPUS4-49335 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koclega, Damian A1 - Radziszewska, A. A1 - Dymek, S. A1 - Kranzmann, Axel T1 - Corrosion behaviour of Ni-Cr-Mo-W coatings in environments containing sulfur N2 - The ferritic steel 13CrMo4-5 due to good properties with relation to attractive price is frequently use in power plants industry. According EN10028-2 this steel can be used up to 570 °C because of its creep behavior but its corrosion resistance limits the use frequently to lower temperatures, depending on gas temperature and slag formation. The corrosion test were performed in environment containing mixture of gases like: O2, COx, SOx and ashes, with elements e.g. Na, Cl, Ca, Si, C, Fe, Al. Exposure time was respectively 240 h, 1000 h and 4500 h in temperature 600 °C. The oxide scale on the 13CrMo4-5 steel was significant thicker than for In686 coating and the difference increase according for longer exposure time. The microstructure, chemical and phase composition of the oxide scales were investigated by means of a light microscope, the electron scanning and transmission microscopes (SEM,TEM) equipped with the EDS detectors. T2 - Gordon Research Conference CY - New London, New Hampshire, USA DA - 21.07.2019 KW - High temperature KW - Corrosion resistance KW - Laser cladding KW - Inconel 686 KW - Aggressive environment PY - 2019 AN - OPUS4-49358 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Voigt, Marieke A1 - von Werder, Julia A1 - Meng, Birgit ED - Caprai, V. ED - Brouwers, H. J. H. T1 - Investigation of the zonation of thermally treated ultra high performance concrete N2 - Ultra high performance concrete (UHPC) is characterised by its high compressive strength of more than 150 MPa and its high durability. Due to thermal treatment at 90°C a strength comparable to the 28-days-strength can be achieved immediately after the treatment and in some cases can be even further increased up to 30 %. The explanations for the increase in strength are the accelerated hydration of the clinker minerals and the intensified pozzolanic reaction contributing to a denser microstructure and hence, a high performance in compressive strength. Former research shows that thermal treatment can lead to inhomogeneities in form of a visible zonation within the cross-section. The width of the margin increases with shorter pre-storage time before the thermal treatment and with omitting protective measures against desiccation during the treatment. Specimens exhibiting a zonation typically show a lower compressive strength compared to the undisturbed reference whereas changes in chemistry, mineral content and microstructure were not reported in detail. In this study the zonation of thermally treated UHPC is investigated with respect to its chemistry, mineral composition and microstructure to allow predictions on durability and strength development. Measurements show a change in pore sizes, minerals phase composition and element distribution leading to the visible zonation and weaker bending tensile strength compared to the reference. T2 - 2nd International Conference of Sustainable Building Materials CY - Eindhoven, Netherlands DA - 12.08.2019 KW - UHPC KW - Thermal treatment KW - Zonation KW - Desiccation KW - Microstructure KW - Durability PY - 2019 VL - 2 SP - 185 EP - 193 AN - OPUS4-49479 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schaupp, Thomas T1 - „Richtig warm und trotzdem kalte Risse“ – Wie werden Kaltrisse in hochfesten Feinkornbaustählen beim Einsatz moderner Lichtbogenverfahren vermieden? N2 - Um den wachsenden Anforderungen an den stofflichen und konstruktiven Leichtbau sowie den Forderungen nach Ressourceneffizienz Rechnung zu tragen, werden in vielen Industriebranchen zunehmend höherfeste Feinkornbaustähle mit Streckgrenzen über 690 MPa eingesetzt. Allerdings werden mit zunehmender Festigkeit deutlich höhere Anforderungen an deren schweißtechnische Verarbeitung gestellt, da die Sensibilität gegenüber einer Herabsetzung der mechanischen Eigenschaften durch den beim Schweißen aufgenommenen diffusiblen Wasserstoff mit steigender Festigkeit zunehmen kann. In den vergleichenden Untersuchungen von konventionellem Übergangslichtbogen und modifiziertem Sprühlichtbogen bei reduziertem Nahtöffnungswinkel konnte gezeigt werden, dass die Schweißprozessparameter die in das Schweißgut eingebrachte Wasserstoffkonzentration beeinflussen. Grundsätzlich ist den erarbeiteten Ergebnissen zu entnehmen, dass im Schweißgut von Stumpfstoßverbindungen mit reduziertem Nahtöffnungswinkel erhöhte mittlere Wasserstoffkonzentrationen vorliegen. Diese können mit geeigneten Wärmeführungen signifikant reduziert werden. Dabei erwies sich eine Nachwärmprozedur aus der Schweißwärme heraus als zielführend. Zudem konnte der Effekt der Nachwärmprozedur anhand fremdbeanspruchter Kaltrissprüfungen nachgewiesen werden. T2 - Vortragsreihe des DVS Bezirksverbandes Berlin CY - Berlin, Germany DA - 30.10.2019 KW - Hochfeste Feinkornbaustähle KW - Kaltrisse KW - MAG-Schweißen KW - TEKKEN-Test KW - Schallemmission PY - 2019 AN - OPUS4-49461 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Oertzen, Alexander T1 - Marktüberwachung bei Explosivstoffen und Pyrotechnik – Hintergründe und Beispiele N2 - Bei der Marktüberwachung im Bereich Explosivstoffe und Pyrotechnik stehen die Behörden der Länder immer wieder vor dem Problem, mit ausreichenden Kenntnissen über die Vielfalt der Produkte ausgestattet zu sein. Darüber hinaus lassen sich nur in seltenen Fällen im Rahmen der Marktüberwachung Prüfungen mit der regulären Funktion des Explosivstoffs oder der Pyrotechnik durchführen. Dadurch konzentriert sich die Überwachung vor allem auf äußere Merkmale und die Kennzeichnung. In dem Vortrag werden anhand von Beispielen die technischen und rechtlichen Hintergründe für entsprechende Kontrollen dargestellt und mit den Erfahrungen der an der Marktüberwachung Beteiligten abgeglichen. T2 - Erfahrungsaustausch mit dem Land Baden-Württemberg CY - Stuttgart, Germany DA - 24.10.2019 KW - Pyrotechnik KW - Marktüberwachung KW - Explosivstoffe PY - 2019 AN - OPUS4-49431 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Werder, Julia T1 - Hydrothermal Treatment of Ultra-High-Performance Concrete: Mechanical Propertoes and Phase Composition N2 - The advantages of treating prefabricated components made of Ultra-High-Performance Concrete (UCPC) at 90 °C are largely recognized, while hydrothermal treatment at 185 °C and the corresponding saturation pressure of 1.1 MPa, in contrast, is not applied in building practice so far and was studied only by a few researchers. In the research presented, the parameters pre-storage-time before treatment and dwell time in the autoclave were systematically varied. The results illustrate in which way compressive strength increases with the duration of treatment. Already samples which were only heated up and immediately cooled down show an increase in strength compared to the 28-day reference of about 10 %. After 20 h the maximum increase of about 25 % is reached. Interestingly the compressive strength of samples treated very long hardly decreases. It can be therefore concluded that for the composition investigated the achievable mechanical strength is not severely sensitive regarding the duration of the treatment. Also, pre-storage times before autoclaving longer than 0.5 days showed no significant impact on strength development. The phase composition measured by XRD exhibits significant changes compared to the reference. The amount of ettringite and portlandite have vanished, the cement clinker phases are substantially decreased and hydroxylellestadite and hydrogarnet are formed as new phases. The increase in strength can be assigned to an improved pozzolanic and hydraulic reaction. Contradictory to literature, there was found no obermorite, a mineral which is known to be susceptible for disintegration at Long autoclaving duration. This explains why no significant strength loss appeared. T2 - 15th International Congress on the Chemistry of Cement CY - Prague, Czech Republik DA - 16.09.2019 KW - Hydrothermal treatment KW - UHPC KW - Phase composition KW - Mechanical strength PY - 2019 AN - OPUS4-49469 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Simkin, Roman T1 - Selective oxidation of FeCr and FeCrCo model alloys in dry synthetic air N2 - The life time of mechanical components in high temperature applications is basically determined by their workings. Corrosion determines the loss of material corresponding to the loss of the effective load-bearing section and consequently increasing stress levels. To improve the material selection for such applications a numerical life prediction corrosion model for different alloys and environments is needed. Based on the ferritic alloys FeCr and FeCrCo a first quantitative model is to be developed. For this purpose, the alloys are aged at 600 °C, 650 °C and 700 °C in synthetic air under normal pressure for between 10 and 240 hours. The first objective is to establish a quantitative relationship between the oxidation rate as a function of composition and microstructure of the alloys. The influence of the inner interface as an essential parameter for transport by diffusion on the oxidation kinetics is discussed in this paper. T2 - EUROCORR 2019 CY - Sevilla, Spain DA - 09.11.2019 KW - High temperature corrosion KW - Ooxidation KW - Synthetic air KW - Modeling KW - FeCr- alloys PY - 2019 AN - OPUS4-49465 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Voigt, Marieke T1 - Investigation of the zonation of thermally treated ultra high performance concrete N2 - Ultra high performance concrete (UHPC) is characterised by its high compressive strength of more than 150 MPa and its high durability. Due to thermal treatment at 90°C a strength comparable to the 28-days-strength can be achieved immediately after the treatment and in some cases can be even further increased up to 30 %. The explanations for the increase in strength are the accelerated hydration of the clinker minerals and the intensified pozzolanic reaction contributing to a denser microstructure and hence, a high performance in compressive strength. Former research shows that thermal treatment can lead to inhomogeneities in form of a visible zonation within the cross-section. The width of the margin increases with shorter pre-storage time before the thermal treatment and with omitting protective measures against desiccation during the treatment. Specimens exhibiting a zonation typically show a lower compressive strength compared to the undisturbed reference whereas changes in chemistry, mineral content and microstructure were not reported in detail. In this study the zonation of thermally treated UHPC is investigated with respect to its chemistry, mineral composition and microstructure to allow predictions on durability and strength development. Measurements show a change in pore sizes, minerals phase composition and element distribution leading to the visible zonation and weaker bending tensile strength compared to the reference. T2 - 2nd International Conference of Sustainable Building Materials CY - Einhoven, Netherlands DA - 11.08.2019 KW - UHPC KW - Thermal treatment KW - Zonation KW - Desiccation KW - Microstructure KW - Durability PY - 2019 AN - OPUS4-49472 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin A1 - Burkert, Andreas A1 - Heise, Svenja A1 - Heyn, A. T1 - Korrosionsuntersuchungen mit gelartigen Elektrolyten an Zink - Eine innovative Prüfmethodik N2 - Ein neuer Ansatz bei elektrochemischen Korrosionsuntersuchungen kann durch den Einsatz von gelartigen Elektrolyten als Alternative zu wässrigen Prüfelektrolyten beschritten werden. Gelartige Elektrolyte ermöglichen minimalinvasive Untersuchungen an natürlich gebildeten Zinkdeckschichten. Dadurch können korrosionsrelevante Kennwerte ermittelt werden, die Aussagen zur Deckschichtbildung und zur Stabilität von atmosphärisch gebildeten Deckschichten erlauben. In diesem Beitrag wird anhand verschiedener Untersuchungen an Reinzink der Mehrwert von gelartigen Elektrolyten für die Korrosionsforschung und -prüfung verdeutlicht. Darüber hinaus werden neue Erkenntnisse zur Deckschichtbildung von Zink unter atmosphärischen Bedingungen vorgestellt. T2 - GfKORR-Jahrestagung 2019 CY - Frankfurt a. M. DA - 12.11.2019 KW - Zink KW - Gelartige Elektrolyte KW - Korrosionsuntersuchungen KW - Deckschichtbildung PY - 2019 SN - 978-3-935406-71-0 SP - 53 EP - 64 AN - OPUS4-49642 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Krütt, Enno A1 - Wallau, Wilma A1 - Meng, Birgit A1 - Greim, M. A1 - Pirskawetz, Stephan T1 - Automatisierte AKR-Prüfung im 60 °C-Betonversuch T1 - Automated ASR Concrete Prism Testing at 60 degrees C N2 - Der 60 °C-Betonversuch ist eine in Deutschland und international verbreitete Methode um die Empfindlichkeit von Gesteinskörnungen und Betonen hinsichtlich einer Alkali-Kieselsäure Reaktion (AKR) zu prüfen. Dieser Beitrag stellt eine neuentwickelte automatisierte Variante der Prüfmethode in einem Minireaktor vor. Dabei werden die Dehnungen von Betonprismen nicht, wie beim konventionellen Test manuell, sondern automatisch in entsprechend ausgerüsteten Prüfbehältern gemessen. Neben einer Reduzierung des Messaufwands bringt die automatisierte Prüfung im Minireaktor weitere Vorteile. Die Dehnungssignale werden, anders als bei der konventionellen Messung, quasi-kontinuierlich aufgezeichnet und bilden das Expansionsverhalten der Prismen detailliert ab. Außerdem bleiben Unterbrechungen der AKR-provozierenden Lagerung aus, die bei der konventionellen Prüfung notwendig sind. Im Beitrag werden die automatisierte und konventionelle Prüfung anhand der Dehnungen von Prismen zweier Gesteinskörnungen verglichen. In Übereinstimmung mit vorhergehenden Untersuchungen sind im Minireaktor gemessene Dehnungen systematisch kleiner als manuell gemessene. Als mögliche Ursache werden Unterschiede im Auslaugverhalten experimentell untersucht. Zur Überprüfung der Einstufung der zwei Gesteinskörnungen erfolgen außerdem Referenzprüfungen in der Nebelkammerlagerung bei 40 °C. N2 - The Concrete Prism Test at 60 °C (60 °C-CPT) is a common method to evaluate the susceptibility of concrete and aggregates to the Alkali-Silica Reaction (ASR). This paper presents a new device for an automated version of the 60 °C-CPT. The system monitors the expansion of concrete prism automatically. Compared to the conventional test method, effort and time consumption are notably reduced. The nearly continuous recording of expansion signals allows for studying of ASR-mechanisms in more detail than the conventional test. In addition, the interruptions of ASR-provoking storage, necessary for manual measurements, are avoided. The presented study compares results of conventional and automated testing of two types of aggregate. In accordance with previous findings, continuously stored prisms generally expand less than the conventionally tested prisms. To find a possible explanation, differences in leaching of alkali from the concrete prisms were quantified. For verifying the alkali-reactivity of the two aggregates, they were also classified in the fog chamber test at 40 °C, the German reference method. KW - Baustoffe KW - AKR KW - 60 °C-Betonversuch KW - Automatische Dehnungsmessung KW - Auslaugung KW - Building Materials KW - ASR KW - Concrete Prism Test at 60 °C KW - Automated expansion measurement KW - Leaching of alkalis PY - 2019 DO - https://doi.org/10.1002/best.201900040 SN - 1437-1006 SN - 0005-9900 VL - 114. Jahrgang IS - 12 SP - 911 EP - 918 PB - Ernst & Sohn AN - OPUS4-50062 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weise, Frank T1 - AKR an Betonfahrbahndecken - ausgewählte Einflussgrößen und neuartige AKR-Vermeidungsstrategie N2 - In den letzten Jahren sind im deutschen Bundesautobahnnetz vermehrt Schäden an vor 2005 hergestellten Betonfahrbahndecken aufgetreten, die mit einer Alkali-Kieselsäure-Reaktion (AKR) in Verbindung gebracht werden. Vor diesem Hintergrund werden in diesem Beitrag zunächst die Voraussetzungen und ausgewählte Einflussgrößen für eine schädigende AKR aufgezeigt. Besondere Aufmerksamkeit wird dabei der Rolle des Tausalzeintrags durch den Winterdienst bei Betonfahrbahndecken geschenkt. So wird mit Löseversuchen in 1 M KOH-Lösung zweier Gesteinskörnungen bei 80 °C gezeigt, dass mit zunehmender NaCI-Zugabe die Löslichkeit von SiÖ2 zunimmt und die von AI2O3 eine Verminderung erfährt. Basierend auf dem so exemplarisch erbrachten Nachweis für die Verstärkung der schädigenden AKR durch das Tausalz wird die Notwendigkeit und Richtigkeit der Durchführung von AKR-Betonversuchen mit Alkalizufuhr im ARS 04/2013 zur zukünftigen Vermeidung von AKR-Schäden an Betonfahrbahndecken im Rahmen von Neubau- und Erneuerungsmaßnahmen im Bundesfernstraßennetz belegt. Zusätzlich durchgeführte WS-Grundprüfungen nach dem ARS 04/2013 mit den beiden Gesteinskörnungen der Löse versuche veranschaulichen, dass die nach der Alkali- Richtlinie des DAfStb als unbedenklich eingestuften Gesteinskörnungen bei den Betonversuchen mit Alkalizufuhr durchaus als alkaliempfindlich bewertet werden können. Dies wiederum führt zu einer Verminderung der für den Betonstraßenbau verfügbaren Gesteinskörnungen. Vor diesem Hintergrund wird nach neuartigen AKR-Vermeidungsstrategien gesucht, die auch eine Verwendung der als grenzwertig alkaliempfindlich eingestuften Gesteinskörnungen erlaubt. Einen möglichen Lösungsansatz stellt in diesem Kontext die Innenhydrophobierung des Fahrbahndeckenbetons dar. Es soll so durch die Behinderung des Feuchte- und Tausalzeintrags in den Beton der AKR-Schädigungsprozess signifikant vermindert werden. Für die Bewertung der Leistungsfähigkeit der Innenhydrophobierung zur Vermeidung bzw. Verminderung einer schädigenden AKR in Betonfahrbahndecken wird zurzeit im Aufträge der BASt an der BAM ein Forschungsvorhaben bearbeitet. Im Rahmen dieses Beitrags werden erste Ergebnisse dieses Projekts vorgestellt. So wird exemplarisch an einem Oberbeton (D > 8)/Unterbeton und einem Oberbeton 0/8 mit einer alkaliempfindlichen Gesteinskörnung der Einfluss zweier Hydrophobierungsmittel auf die Frisch- und Festbetoneigenschaften ganzheitlich aufgezeigt und bewertet. Bei Letzteren stehen zunächst die mechanischen und hygrischen Parameter sowie der Frost-Tausalzwiderstand im Vordergrund. In einem weiteren Schritt wird der Einfluss beider Hydrophobierungsmittel auf die schädigende AKR mittels AKR-Betonversuchen mit Alkalizufuhr beleuchtet. Dabei gelangen ergänzend zur Beurteilung des Tausalzeintrags die Laser-Induced Breakdown Spectroscopy (LIBS) und zur Bewertung der Ausprägung der AKR und sekundären Ettringitbildung (SEB) die Dünnschliffmikroskopie zum Einsatz. T2 - 9. Betonfachtagung 2019 CY - Berlin, Germany DA - 12.11.2019 KW - AKR KW - Betonfahrbahn KW - Innenhydrophobierung KW - Tausalzeintrag KW - AKR-Betonversuche PY - 2019 SN - 978-3-7640-0633-4 SP - 159 EP - 176 AN - OPUS4-50056 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stuff, Maria T1 - GEMOSK - Entwicklung eines Schutzsystems zur Tuffsteinkonservierung N2 - Tuff ist in vielen historischen Objekten in Deutschland verbaut, hat aber wegen seiner Porosität und hygrischen Eigenschaften eine schlechte Verwitterungsresistenz. Ziel des Vorhabens ist die Entwicklung eines gesteinsmehlmodifizierten Schutzsystems auf Kieselsäurebasis (GEMOSK) zur Konservierung verbauter Tuffe. Für die Schutzmittelherstellung wird eine geeignete Mischung aus Kieselsol und feinen Gesteinsmehlen aus Steinbruchrückständen und Tuffabfällen verwendet. Bei erfolgreichem Abschluss des Projektes kann GEMOSK im Denkmalpflegebereich eingesetzt werden. Dadurch werden die Bausubstanz besser erhalten, Tuffsteinressourcen eingespart und Tuffabfälle wiederverwertet. T2 - Abteilungs-Vortragsseminar Abteilung 7 Bauwerkssicherheit CY - Berlin, Germany DA - 28.11.2019 KW - Denkmalpflege KW - Kieselsol KW - Tuff KW - Verwitterung PY - 2019 AN - OPUS4-50063 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weise, Frank T1 - AKR an Betonfahrbahndecken - ausgewählte Einflussgrößen und neuartige AKR-Vermeidungsstrategie N2 - In den letzten Jahren sind im deutschen Bundesautobahnnetz vermehrt Schäden an vor 2005 hergestellten Betonfahrbahndecken aufgetreten, die mit einer Alkali-Kieselsäure-Reaktion(AKR) in Verbindung gebracht werden. Vor diesem Hintergrund werden in diesem Beitrag zunächst die Voraussetzungen und ausgewählte Einflussgrößen für eine schädigende AKR aufgezeigt. Besondere Aufmerksamkeit wird dabei der Rolle des Tausalzeintrags durch den Winterdienst bei Betonfahrbahndecken geschenkt. So wird mit Löseversuchen in 1 M KOH-Lösung zweier Gesteinskörnungen bei 80 °C gezeigt, dass mit zunehmender NaCI-Zugabe die Löslichkeit von SiÖ2 zunimmt und die von AI2O3 eine Verminderung erfährt. Basierend auf dem so exemplarisch erbrachten Nachweis für die Verstärkung der schädigenden AKR durch das Tausalz wird die Notwendigkeit und Richtigkeit der Durchführung von AKR-Betonversuchen mit Alkalizufuhr im ARS 04/2013 zur zukünftigen Vermeidung von AKR-Schäden an Betonfahrbahndecken im Rahmen von Neubau- und Erneuerungsmaßnahmen im Bundesfernstraßennetz belegt. Zusätzlich durchgeführte WS-Grundprüfungen nach dem ARS 04/2013 mit den beiden Gesteinskörnungen der Löse versuche veranschaulichen, dass die nach der Alkali-Richtlinie des DAfStb als unbedenklich eingestuften Gesteinskörnungen bei den Betonversuchen mit Alkalizufuhr durchaus als alkaliempfindlich bewertet werden können. Dies wiederum führt zu einer Verminderung der für den Betonstraßenbau verfügbaren Gesteinskörnungen. Vor diesem Hintergrund wird nach neuartigen AKR-Vermeidungsstrategien gesucht, die auch eine Verwendung der als grenzwertig alkaliempfindlich eingestuften Gesteinskörnungen erlaubt. Einen möglichen Lösungsansatz stellt in diesem Kontext die Innenhydrophobierung des Fahrbahndeckenbetons dar. Es soll so durch die Behinderung des Feuchte- und Tausalzeintrags in den Beton der AKR-Schädigungsprozess signifikant vermindert werden. Für die Bewertung der Leistungsfähigkeit der Innenhydrophobierung zur Vermeidung bzw. Verminderung einer schädigenden AKR in Betonfahrbahndecken wird zurzeit im Aufträge der BASt an der BAM ein Forschungsvorhaben bearbeitet. Im Rahmen dieses Beitrags werden erste Ergebnisse dieses Projekts vorgestellt. So wird exemplarisch an einem Oberbeton (D > 8)/Unterbeton und einem Oberbeton 0/8 mit einer alkaliempfindlichen Gesteinskörnung der Einfluss zweier Hydrophobierungsmittel auf die Frisch- und Festbetoneigenschaften ganzheitlich aufgezeigt und bewertet. Bei Letzteren stehen zunächst die mechanischen und hygrischen Parameter sowie der Frost-Tausalzwiderstand im Vordergrund. In einem weiteren Schritt wird der Einfluss beider Hydrophobierungsmittel auf die schädigende AKR mittels AKR-Betonversuchen mit Alkalizufuhr beleuchtet. Dabei gelangen ergänzend zur Beurteilung des Tausalzeintrags die Laser-Induced Breakdown Spectroscopy (LIBS) und zur Bewertung der Ausprägung der AKR und sekundären Ettringitbildung (SEB) die Dünnschliffmikroskopie zum Einsatz. T2 - 9. Betonfachtagung 2019 CY - Berlin, Germany DA - 12.11.2019 KW - AKR KW - Betonfahrbahn KW - Innenhydrophobierung KW - Tausalzeintrag KW - AKR-Betonversuche PY - 2019 AN - OPUS4-50218 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - Quo vadis LIPSS? – Applications of Laser-Induced Periodic Surface Structures N2 - Laser-induced periodic surface structures (LIPSS, ripples) are a universal phenomenon that can be observed on almost any material after the irradiation by linearly polarized laser beams, particularly when using ultrashort laser pulses with durations in the femtosecond to picosecond range. During the past years significantly increasing industrial and research activities have been reported in the field of LIPSS, since their generation in a single-step process provides a simple way of nanostructuring and surface functionalization towards the control of optical, mechanical, biological, or chemical surface properties. In this contribution the mechanisms of formation and current trends and applications of LIPSS are reviewed, including the colorization of technical surfaces, the control of surface wetting properties, the mimicry of the natural texture of animals, the tailoring of surface colonization by bacterial biofilms, the advancement of leadless medical pacemakers, and the improvement of the tribological performance of nanostructured metal surfaces. T2 - 11. Mittweidaer Lasertagung CY - Mittweida, Germany DA - 13.11.2019 KW - Femtosecond laser ablation KW - Laser-induced periodic surface structures (LIPSS) KW - Surface functionalization KW - Applications PY - 2019 AN - OPUS4-49655 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baensch, Franziska A1 - Baer, Wolfram A1 - Wossidlo, Peter A1 - Habib, Abdel Karim T1 - Frequenzanalyse von Schallemission an einem Stahlrohr unter Biegebeanspruchung N2 - Um ein tieferes Verständnis über die Schallemission bei der Entstehung und Ausbreitung von Rissen in Stahlrohrleitungen zu erlangen, wurde ein Stahlrohr der Güte S355J2H im Vierpunkt-Biegeversuch quasistatisch bis hin zum Wanddurchbruch (Leckage) belastet und mittels Schallemissionsmessung und Gleichstrompotentialmessung überwacht. Das Rohrsegment wurde durch einen 90°- Außenumfangskerb in der Mitte der Rohrlänge definiert vorgeschädigt, um davon ausgehend ein stabiles Risswachstum zu induzieren und die Analyse von Schallemission aus Rissereignissen, die am Kerb eintraten, sicherzustellen. Für die Schallemissionsmessung wurden vier Breitbandsensoren max. 105 mm vom Kerb entfernt montiert. Die Signalaufzeichnung erfolgte kontinuierlich und schwellwertunabhängig. Für die Gleichstrompotentialmessung wurde ein Gleichstrom von 300 A eingeleitet und der Potentialabfall über dem Kerb mit fünf Sonden entlang des Kerbs gemessen. Beide Messverfahren identifizieren die Rissinitiierung sowie Veränderungen im Risswachstum. Die detektierten Schallemissionsereignisse werden, unter Berücksichtigung spektraler Eigenschaften, mit fortschreitender Belastung und Rissentwicklung analysiert. Diese Studien wurden im Rahmen des interdisziplinären Forschungsprojekts AGIFAMOR, Aging infrastructure - Faseroptisches Monitoring von Rohrleitungen, an der BAM durchgeführt. T2 - 22. Kolloquium Schallemission und 3. Anwenderseminar Zustandsüberwachung mit geführten Wellen CY - Karlsruhe, Germany DA - 27.03.2019 KW - Schallemission KW - Frequenzanalyse KW - Rissbildung in Stahl PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-476888 SN - 978-3-947971-00-8 VL - 169 SP - 1 EP - 8 PB - Deutsche Gesellschaft für zerstörungsfreie Prüfung (DGZfP) CY - Berlin AN - OPUS4-47688 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wu, Cheng-Chieh A1 - Weisbrich, S. A1 - Neitzel, F. A1 - Kadoke, Daniel A1 - Fischer, Michael A1 - Kohlhoff, Harald ED - Pastramă, Ştefan Dan ED - Constantinescu, Dan Mihai T1 - A Small-Scale Test Bridge for Measurement and Model-based Structural Analysis N2 - The Measurement- and Model-based Structural Analysis (MeMoS) integrates a finite element model into least squares adjustment and thus allows to evaluate a mechanical model and measurements in a combined analysis. To examine the capability to detect and localise damage using this integrated analysis MeMoS, a small-scale truss bridge made of aluminium profiles is built as a test specimen for this purpose. T2 - 35th Danubia Adria Symposium on Advances in Experimental Mechanics CY - Sinaia, Romania DA - 25.09.2018 KW - Structural analysis KW - Damage detection and localisation KW - Finite element method KW - Photogrammetry KW - Adjustment calculation PY - 2019 UR - http://www.sciencedirect.com/science/article/pii/S2214785319304894 DO - https://doi.org/10.1016/j.matpr.2019.03.130 SN - 2214-7853 VL - 12 IS - 2 SP - 319 EP - 328 PB - Elsevier Ltd. AN - OPUS4-48053 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Bedingungen für den schadensfreien Einsatz von nichtrostenden Stählen N2 - Unter Passivität versteht man den Korrosionsschutz durch dünne, festhaftende Schichten aus Korrosionsprodukten. Für den schadensfreien Einsatz nichtrostender Stähle ergeben sich daraus zwei grundsätzliche Anforderungen. Erstens muss sich die Passivschicht vollständig ausbilden können. Dabei sind die Oberflächenausführung,die mechanische Bearbeitung,die Elementverteilung, Ausscheidungen, die Wärmeeinbringung z.B. bei der schweißtechnischen Verarbeitung, Anlauffarben, sowie die chemische Nachbehandlung bzw. Konditionierung der Oberflächen von großer Bedeutung. Zweitens muss die Repassivierung von möglichen Defektstellen unter den Einsatzbedingungen möglich sein. Für das Repassivierungsvermögen sind die Legierungszusammensetzung, mögliche kritische Betriebszustände, prozessbedingte Besonderheiten wie etwa Stagnationsbedingungen und Reinigungsprozesse von Bedeutung. T2 - Nichtrostende Stähle - Eigenschaften und Anwendungen CY - Dusseldorf, Germany DA - 14.05.2019 KW - Korrosion KW - Werkstoffauswahl KW - Dauerhaftigkeit PY - 2019 AN - OPUS4-48016 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - Femtosecond laser-induced periodic surface structures: from light localization to applications N2 - This presentation reviews the current state in the field of Laser-induced Periodic Surface Structures (LIPSS). These surface nanostructures are a universal phenomenon and can be generated on almost any material by irradiation with intense linearly polarized laser radiation. LIPSS are formed in a “self-ordered” way and are often accompanying material processing applications. They can be produced following a single-step process and enable surface functionalization through the adaption of optical, mechanical and chemical surface properties. Their structural sizes typically range from several micrometers down to less than 100 nanometers exhibiting a clear correlation with the polarization direction of the laser radiation. Various types of surface structures are classified, relevant control parameters are identified, and their material specific formation mechanisms are analyzed for different types of inorganic solids, i.e., metals, semiconductors, and dielectrics, through time-resolved optical experiments and theoretical simulations. Finally, technological applications featuring surface functionalization in the fields of optics, fluidics, medicine, and tribology are discussed. T2 - International Conference on Advanced Laser Technologies (ALT'19) CY - Prague, Czech Republic DA - 15.09.2019 KW - Laser-induced periodic surface structures, LIPSS KW - Femtosecond laser KW - Surface functionalization KW - Electromagnetic scattering PY - 2019 AN - OPUS4-49098 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Florian, Camilo A1 - Kirner, Sabrina V. A1 - Krüger, Jörg A1 - Bonse, Jörn T1 - Surface functionalization by laser-induced periodic surface structures N2 - In recent years, the improved understanding of the formation of laser-induced periodic surface structures (LIPSS) has led to an emerging variety of applications that modify the optical, mechanical and chemical properties of many materials. Such structures strongly depend on the laser beam polarization and are formed usually after irradiation with ultrashort linearly polarized laser pulses. The most accepted explanation for the origin of the structures is based on the interference of the incident laser radiation with electromagnetic surface waves that propagate or scatter at the surface of the irradiated materials. This leads to an intensity modulation that is finally responsible for the selective ablation in the form of parallel structures with periods ranging from hundreds of nanometers up to some micrometers. The versatility when forming such structures is based on the high reproducibility with different wavelength, pulse duration and repetition rate laser sources, customized micro- and nanometric spatial resolutions, and the compatibility with industrially relevant processing speeds when combined with fast scanning devices. In this contribution, we review the latest applications in the rapidly emerging field of surface functionalization through LIPSS, including biomimetic functionalities on fluid transport, control of the wetting properties, specific optical responses in technical materials, improvement of tribological performance on metallic surfaces and bacterial and cell growth for medical devices, among many others. T2 - 38th International Congress on Applications of Lasers & Electro-Optics CY - Orlando, FL, USA DA - 07.10.2019 KW - Laser-induced periodic surface structures (LIPSS) KW - Laser processing KW - Surface functionalization KW - Applications PY - 2019 SN - 978-1-940168-1-42 SP - Paper Nano 404 AN - OPUS4-50070 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Möglichkeiten und Grenzen elektrochemischer Messungen N2 - Elektrochemische Messungen sind für eine moderne Korrosionsforschung und –prüfung unverzichtbar. Aus dem Verständnis der Grundlagen können durch gezielte Modifizierung der Versuchsbedingungen unterschiedliche Fragestellungen beantwortet werden, wodurch bestehende Grenzen der Anwendung immer wieder verschoben werden können. Außerhalb etablierter Anwendungen stellen Auswahl und Einsatz geeigneter Verfahren sowie die Interpretation der Ergebnisse eine anspruchsvolle Aufgabe dar, die zwingend eine ausgewiesenen Fachexpertise voraussetzen. T2 - fkks infotag 2019 - Messen – Prüfen – Bewerten CY - Esslingen, Germany DA - 17.01.2019 KW - Korrosion KW - Elektrochemie KW - Gelelektrolyte PY - 2019 AN - OPUS4-47533 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wagner, Adrian T1 - Vorstellung und Diskussion der Ergebnisse der 1. Probenentnahme. Im Rahmen des Forschungsprojektes zur Auslagerung von Edel- und Duplexstählen in Straßentunneln N2 - Ziel des Projektes ist die Qualifizierung von Duplexstählen in Tunnelbauwerken um die Einsatzmöglichkeiten alternativer nichtrostender Stähle zu den bislang gebräuchlichen rostfreien Edelstählen 1.4404 und 1.4571 zu eruieren. Da Duplexstähle im Vergleich zu austenitischen Stählen über eine doppelt so hohe Festigkeit verfügen, können Bauteile schlanker konstruiert werden, wodurch Material eingespart werden kann. Neben der Wirtschaftlichkeit muss die Dauerhaftigkeit untersucht werden. Dazu wurden speziell konzipierte Wand- und Deckenracks mit unterschiedlichen metallenen Werkstoffen und Oberflächen hergestellt und in den Tunnelbauwerken montiert. Nach bestimmten Auslagerungszeiten von bis zu drei Jahren werden die Proben demontiert und auf ihr Korrosionsverhalten untersucht. Ein weiteres Ziel neben der Qualifizierung der Werkstoffgruppe sind die Reduktion der Instandsetzungs- und Wartungsmaßnahmen der Tunnelbetreiber. T2 - Vorstellung und Diskussion der Ergebnisse der 1. Probenentnahme im Rahmen des Forschungsprojektes zur Auslagerung von Edel- und Duplexstählen in Straßentunneln CY - Dusseldorf, Germany DA - 19.06.2019 KW - Korrosion KW - Tunnel KW - Duplexstahl PY - 2019 AN - OPUS4-48330 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ren, J. A1 - Weigert, Florian A1 - Weber, F. A1 - Wang, Y. A1 - Choudhury, S. A1 - Xiao, J. A1 - Lauermann, I. A1 - Resch-Genger, Ute A1 - Bande, A. A1 - Petit, T. ED - Petit, Tristan T1 - Influence of surface chemistry on optical, chemical and electronic properties of blue luminescent carbon dots N2 - Carbon dots have attracted much attention due to their unique optical, chemical and electronic properties enabling a wide range of applications. The properties of carbon dots can be effectively adjusted through modifying their chemical composition. However, a major challenge remains in understanding the core and surface contributions to optical and electronic transitions. Here, three blue luminescent carbon dots with carboxyl, amino and hydroxyl groups were comprehensively characterized by UV-vis absorption and emission spectroscopy, synchrotron-based X-ray spectroscopy, and infrared spectroscopy. The influence of the surface functionality on their fluorescence was probed by pH-dependent photoluminescence measurements. Moreover, the hydrogen bonding interactions between water and the surface groups of carbon dots were characterized by infrared spectroscopy. Our results show that both core and surface electronic states of blue luminescent carbon dots contribute to electronic acceptor levels while the chemical nature of the surface groups determines the hydrogen bonding behavior of the carbon dots. This comprehensive spectroscopic study demonstrates that the surface chemistry has a profound influence on the electronic configuration and surface–water interaction of carbon dots, thus affecting their photoluminescence properties. KW - Quantum dots KW - Spectroscopy KW - UV Vis KW - Fluorescence KW - Surface chemistry PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-472325 DO - https://doi.org/10.1039/c8nr08595a SN - 2040-3372 VL - 11 IS - 4 SP - 2056 EP - 2064 PB - RSC AN - OPUS4-47232 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Aristia, G. A1 - Le, Quynh Hoa A1 - Bäßler, Ralph A1 - Roth, C. T1 - The Effect of Different Polyaniline Types in Silicon Dioxide Containing Coatings for Carbon Steel Protection in Artificial Geothermal Brines N2 - According to the results of the experiments carried out, the following points can be concluded: 1. Exposure tests showed that specimens with the addition of SiO2 particles and polyaniline particles exhibit better corrosion resistance than specimens with the addition of only polyaniline particles or binder only. 2. Open circuit potential measurements showed that in the beginning of the experiments, both coatings had an open circuit potential 100 mV higher than carbon steel. Within one day of immersion, the potential of carbon steel increased significantly, indicating the formation of oxide layer. After extended exposure the carbon steel potential sat between PS1 (which had higher potential) and PS2 (which had a lower potential) and all three were in the range –600 mV to –500 mV vs Ag/AgCl. 3. Both coatings PS-1 and PS-2 were degraded with increasing exposure time, shown by the decrease of absolute impedance value at low frequency range after 2, 4, and 6 days exposure. 4. Potentiodynamic test was performed after 3 hours and 6 days exposure, and it was shown that the coating in the initial stage exhibited more passive behavior than the specimens exposed for 6 days. T2 - NACE International Corrosion Conference 2019 CY - Nashville, TN, USA DA - 24.03.2019 KW - Geothermal KW - Coating KW - Polyaniline KW - Corrosion PY - 2019 SP - 13121-1 EP - 13121-14 PB - NACE International CY - Houston AN - OPUS4-47913 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duffner, Eric A1 - Mair, Georg W. A1 - Munzke, Dorit A1 - Szczepaniak, Mariusz A1 - Schukar, Marcus T1 - Lebensdauerversuche an Faserverbund-Druckbehältern überwacht mittels Schallemissionsprüfung und optischen Fasern N2 - Kurzfassung. Die meisten Faserverbundbehälter, die in Europa für den Transport gefährlicher Stoffe oder als Speicherbehälter für Wasserstoff oder Erdgas in Fahrzeugen Verwendung finden, werden für eine nicht begrenzte Lebensdauer ausgelegt. In regelmäßigen Abständen sind für diese Druckbehälter wiederkehrende Prüfungen vorgeschrieben, die in der Regel aus visuellen Inspektionen und hydraulischen Innendruckprüfungen bestehen. Die wiederkehrenden Prüfungen sind jedoch weder geeignet, die sichere Betriebsdauer festzulegen noch den Alterungszustand der Druckbehälter zu beurteilen. Aufgrund des weiter steigenden Drucks zur Kosten- und Gewichtsreduktion von Faserverbundbehältern und der damit einhergehenden Ausnutzung der existierenden Sicherheitsmargen gewinnen Methoden zur Beurteilung des Alterungsverhaltens dieser Druckbehälter immer mehr an Bedeutung. Vor diesem Hintergrund wurde in der BAM das Vorhaben „Alterungsverhalten von Composite-Druckgefäßen mit Carbonfaser-Compositen unter gekoppelten Beanspruchungen (COD-AGE)“ gestartet, um die Alterung von Faserverbundbehältern mittels verschiedener zerstörungsfreier Prüfverfahren zu untersuchen. Die hier vorgestellten Ergebnisse wurden an einem Typ 4 Hybridbehälter mit Kunststoffliner gewonnen, in den im Rahmen des Herstellungsprozesses optische Glasfasern in verschiedenen Schichten integriert wurden. Der Behälter wurde mittels hydraulischem Innendruck und erhöhter Umgebungstemperatur zyklisch bis zum Lebensende belastet. Zwischen den einzelnen Lastsequenzen erfolgte eine an die wiederkehrende Prüfung im Betrieb angelehnte hydraulische Druckbelastung. Sowohl die hydraulische Alterung als auch die Druckrampen wurden mittels Schallemissionsprüfung (SEP) und verteilter faseroptischer Sensorik mit dem Ziel einer frühzeitigen Versagensvorhersage überwacht. Durch die Schallemissionsanalyse sollte untersucht werden, ob zum Lebensende hin ein signifikanter Anstieg der Schallemissionsaktivität und -intensität, unterteilt in verschiedene Lastbereiche, beobachtet werden kann. Zusätzlich zum kontinuierlichen Monitoring der Zyklierung sollten die Druckrampen separat untersucht werden, um hier Potenziale für die wiederkehrende Prüfung zu erkennen. T2 - 22. Kolloquium Schallemission und 3. Anwenderseminar Zustandsüberwachung mit geführten Wellen CY - Karlsruhe, Germany DA - 27.03.2019 KW - Faserverbund KW - Druckbehältern KW - Lebensdauerversuche KW - Schallemissionsprüfung PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-479534 SP - 1 EP - 10 PB - DGZfP CY - Berlin AN - OPUS4-47953 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Factors Influencing Droplet Corrosion in Dense Phase CO2 N2 - This work examined the factors that influence the droplet corrosion of CO2 pipeline steels caused by oxyfuel flue gases in dense phase CO2 at 278 K, simulating the underground transport conditions. The wetting properties were studied by contact angle measurement, revealing pH and time dependency on the reactive wetting behaviors of carbon steel X70. Exposure tests with CO2 saturated water droplet on steel surface showed that the impurities (220 ppmv SO2 and 6700 ppmv O2) diffused into the droplet and then reacted with metal surfaces in dense phase condition, forming the corrosion products. The corrosion rate was confirmed strongly depending on the droplet volume as well as the SO2 concentration. Condensation experiments carried out on freshly polished coupons in CO2 with 200 ppmv H2O, 220 ppmv SO2 and 6700 ppmv O2, showed that the formation and aggregation of droplets is time and temperature dependent. At 278 K, condensation happened stronger and the corrosion products, mainly consisted of dense hydrated FeSO3/FeSO4. While at 288 K, more fluffy corrosion products consisting of iron oxide/hydroxide and hydrated FeSO3/FeSO4 were found. Further exposure tests on carbon steel coupons with different surface roughness did not reveal the difference in weight loss/gain and therefore the corrosion rate. T2 - NACE International Corrosion Conference 2019 CY - Nashville, TN, USA DA - 24.03.2019 KW - Carbon Capture, Utilization and Storage (CCUS) KW - Supercritical/dense phase CO2 KW - Carbon steel KW - Droplet corrosion KW - Condensation PY - 2019 AN - OPUS4-47916 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duffner, Eric T1 - Lebensdauerversuche an Faserverbund-Druckbehältern überwacht mittels Schallemissionsprüfung und optischen Fasern N2 - Kurzfassung. Die meisten Faserverbundbehälter, die in Europa für den Transport gefährlicher Stoffe oder als Speicherbehälter für Wasserstoff oder Erdgas in Fahrzeugen Verwendung finden, werden für eine nicht begrenzte Lebensdauer ausgelegt. In regelmäßigen Abständen sind für diese Druckbehälter wiederkehrende Prüfungen vorgeschrieben, die in der Regel aus visuellen Inspektionen und hydraulischen Innendruckprüfungen bestehen [1]. Die wiederkehrenden Prüfungen sind jedoch weder geeignet, die sichere Betriebsdauer festzulegen noch den Alterungszustand der Druckbehälter zu beurteilen. Aufgrund des weiter steigenden Drucks zur Kosten- und Gewichtsreduktion von Faserverbundbehältern und der damit einhergehenden Ausnutzung der existierenden Sicherheitsmargen gewinnen Methoden zur Beurteilung des Alterungsverhaltens dieser Druckbehälter immer mehr an Bedeutung. Vor diesem Hintergrund wurde in der BAM das orhaben „Alterungsverhalten von Composite-Druckgefäßen mit Carbonfaser-Compositen unter gekoppelten Beanspruchungen (COD-AGE)“ gestartet, um die Alterung von Faserverbundbehältern mittels verschiedener zerstörungsfreier Prüfverfahren zu untersuchen. Die hier vorgestellten Ergebnisse wurden an einem Typ 4 Hybridbehälter mit Kunststoffliner gewonnen, in den im Rahmen des Herstellungsprozesses optische Glasfasern in verschiedenen Schichten integriert wurden. Der Behälter wurde mittels hydraulischem Innendruck und erhöhter Umgebungstemperatur zyklisch bis zum Lebensende belastet. Zwischen den einzelnen Lastsequenzen erfolgte eine an die wiederkehrende Prüfung im Betrieb angelehnte hydraulische Druckbelastung. Sowohl die hydraulische Alterung als auch die Druckrampen wurden mittels Schallemissionsprüfung (SEP) und verteilter faseroptischer Sensorik mit dem Ziel einer frühzeitigen Versagensvorhersage überwacht. Durch die Schallemissionsanalyse sollte untersucht werden, ob zum Lebensende hin ein signifikanter Anstieg der Schallemissionsaktivität und -intensität, unterteilt in verschiedene Lastbereiche, beobachtet werden kann. Zusätzlich zum kontinuierlichen Monitoring der Zyklierung sollten die Druckrampen separat untersucht werden, um hier Potenziale für die wiederkehrende Prüfung zu erkennen. T2 - 22. Kolloquium Schallemission und 3. Anwenderseminar Zustandsüberwachung mit geführten Wellen CY - Karlsruhe, Germany DA - 27.03.2019 KW - Faserverbund KW - Druckbehältern KW - Lebensdauerversuche KW - Schallemissionsprüfung KW - Optische Fasern PY - 2019 AN - OPUS4-47955 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duffner, Eric T1 - Vorhaben Restlebensdauer von Composite-Atemluftflaschen N2 - Vorstellung möglicher Inhalte für ein geplantes Atemschutzvorhaben mit der BG RCI T2 - ESA-Tagung 2019 CY - Lübeck, Germany DA - 02.04.2019 KW - Atemschutz KW - Restlebensdauer KW - Thermische Betriebsbelastungen PY - 2019 AN - OPUS4-47956 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Book review: Materials and processes for CO2 capture, conversion and sequestration N2 - This book provides an overview on research‐topics who need to be investigated when dealing with this topic, basing on the symposium in 2014. It addresses the key challenges involved in CCS materials design, processing and modelling. Readers can get an overview on topics one should consider when working in these field and selecting current Journal articles. KW - CCS KW - CO2-Corrosion KW - Microstructure PY - 2019 DO - https://doi.org/10.1002 maco.201970044 SN - 0947-5117 SN - 1521-4176 VL - 70 IS - 04 SP - 751 EP - 752 PB - WILEY-VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-47909 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - A survey of surface functionalization through laser-induced periodic surface structures N2 - Laser-induced periodic surface structures (LIPSS, ripples) are a universal phenomenon that can be observed on almost any material after the irradiation by linearly polarized laser beams, particularly when using ultrashort laser pulses with durations in the femtosecond to picosecond range. During the past few years significantly increasing research activities have been reported in the field of LIPSS, since their generation in a single-step process provides a simple way of nanostructuring and surface functionalization towards the control of optical, mechanical, biological, or chemical surface properties. In this contribution the mechanisms of formation and current applications of LIPSS are reviewed, including the colorization of technical surfaces, the control of surface wetting properties, the mimicry of the natural texture of animal integuments, the tailoring of surface colonization by bacterial biofilms, the advancement of medical pacemakers, and the improvement of the tribological performance of nanostructured metal surfaces. T2 - Seminar, ALPhANOV - Centre Technologique Optique et Lasers CY - Talence, France DA - 07.06.2019 KW - Laser-induced periodic surface structures, LIPSS KW - Surface functionalization KW - Applications KW - Femtosecond laser PY - 2019 AN - OPUS4-48199 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - Laser-induced periodic surface nanostructures N2 - This presentation reviews the current state in the field of Laser-induced Periodic Surface Structures (LIPSS). These surface nanostructures are a universal phenomenon and can be generated on almost any material by irradiation with intense linearly polarized radiation. LIPSS are formed in a “self-ordered” way and are often accompanying material processing applications. They can be produced in a single-step process and enable surface functionalization through the adaption of optical, mechanical and chemical surface properties. Their structural sizes typically range from several micrometers down to less than 100 nanometers and show a clear correlation with the polarization direction of the laser radiation. Various types of surface structures are classified, relevant control parameters are identified, and their material specific formation mechanisms are analyzed for different types of inorganic solids, i.e., metals, semiconductors, and dielectrics, through time-resolved optical experiments and theoretical simulations. Finally, technological applications featuring surface functionalization in the fields of optics, fluidics, medicine, and tribology are discussed. T2 - International Symposium “Fundamentals of Laser Assisted Micro- and Nanotechnologies” (FLAMN-19) CY - St. Petersburg, Russia DA - 30.06.2019 KW - Laser-induced periodic surface structures, LIPSS KW - Femtosecond laser KW - Surface functionalization KW - Ultrafast scattering PY - 2019 AN - OPUS4-48420 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rütter, H. T1 - Combining CO2 streams from different emitters ‐ a challenge for pipeline transportation N2 - Depending on the CO2 generating and the capture process as well as on consecutive purification steps applied, CO2 streams from different emitters may differ in their composition. When CO2 streams with different compositions are fed into a larger pipeline network, there are several aspects that must be considered: i) chemical reactions, such as acid formation, may occur within the joint CO2 stream; ii) there may be a variation of mass flow rate and CO2 stream composition within the pipeline network if the feed-in behavior of different CO2 sources changes with time. Potential impacts of changing CO2 stream compositions and mass flow rates in CCS cluster systems were investigated in the collaborative project "CLUSTER" (see also www.bgr.bund.de/CLUSTER). In this presentation, we focus on the experimental investigations of formation and condensation of strong acids and their impacts on the corrosion of pipeline steels. When SO2, NO2, O2 and H2O are present simultaneously in CO2 streams chemical cross-reactions may occur leading to the formation of strong acids such as sulfuric and nitric acid. To prevent this acid formation the concentration of at least one of these four impurities must be kept very low (e.g., Rütters et al., 2016). At temperatures below the acid dew point temperature, acids will condense, e.g., on pipeline steel surfaces. In turn, these acid condensates may trigger steel corrosion. To better understand the process of acid formation and condensation and its implications for steel corrosion, exposure tests were performed on pipeline steel X70 in dense CO2 with varying SO2, NO2 and O2 concentration under high pressure and at 278 K in an observable autoclave, in which water was added as droplets or as vapor. Further, electrochemical tests were carried out with X70 specimens immersed in 500 mL CO2-saturated synthetic condensate solution or in droplets of the same solution on the specimen’s surface. Depending on impurity concentrations in the CO2 streams, condensates consisting of different relative amounts of nitric and sulfuric acid were formed. In condensates containing both nitric and sulfuric acid, corrosion rates were higher than the sum of those of the individual acids. In addition, corrosion products and forms depended on the condensate composition. Investigations of water droplets on steel surfaces in impurity-containing dense-phase CO2 revealed the diffusion of SO2 and NO2, followed by cross-reactions forming corresponding acids. An increase in droplet size (from 1 to 5 µl) lead to higher corrosion rates. However, in comparison to measurements in bulk solution, corrosion reactions in droplets resulted in thick, high-resistance corrosion products and observed droplet corrosion rates were significantly lower. In addition, the possibility of acid droplet formation and growth in impure liquid CO2 is influenced by the wetting behavior of the acid droplet on the steel surface. Thus, the contact angle between a water droplet and the surface steel specimens in a CO2 atmosphere was investigated in a high pressure view cell following the sessile drop method. The contact angle wasand found to be larger at higher CO2 pressures (studied from 5 to 20 MPa) and at higher temperatures (e.g. 278 K to 333 K). Further, measured contact angles were larger on rough than on smooth metal surfaces. In addition, acid formation reduced the contact angle, i.e. lead to better wetting, thereby stimulating condensation that was followed by a corrosion process. These detailed insights on the complex interplay of acid formation, condensation, wetting behavior and corrosion allow a better assessment of material suitability for pipeline transportation of impure CO2 streams T2 - TCCS-10 The 10th Trondheim Conference on Carbon Capture, Transport and Storage CY - Trondheim, Norway DA - 17.06.2019 KW - arbon capture KW - utilization, and storage (CCUS) technology KW - corrosion KW - condensate KW - electrochemical characterization KW - pitting corrosion KW - impurities KW - carbon steel PY - 2019 UR - https://www.sintef.no/globalassets/project/tccs-10/dokumenter/tccs10---book-of-abstracts.pdf AN - OPUS4-48369 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baensch, Franziska T1 - Towards predictor development for assessing structural integrity of components made from wood materials using Acoustic Emission monitoring and signal analysis N2 - Against the background of sustainable resource management and efficiency, wood-based materials are currently experiencing a revival and, among others, plywood, Laminated Veneer Lumber and glued laminated timber are becoming increasingly more important in the building sector. Even though these materials are so-called engineered products, the element wood is naturally grown with intrinsic variability in mechanical properties and requires professional handling on-site. Otherwise, load-bearing structures made of wood materials may entail certain risks. Critical situations can, in principle, be avoided by implementing a structural health monitoring system into components or structures made from wood material. The aim is to indicate accumulation of mechanical damage and to eliminate or at least significantly reduce the risk of unexpected failure. Toward this purpose, the failure behavior of several layered wood materials under quasi-static tension was investigated in laboratory-scale experiments by means of acoustic emission (AE) measurement. Based on spectral analysis and pattern recognition, two classes of AE signals are identified for each investigated lay-up that are characterized by either low or high frequency contents in the respective power spectra. AE activity and intensity of both signal classes are analyzed, striving for predictors appropriate for AE monitoring concepts. T2 - 5th International Conference on Smart Monitoring, Assessment and Rehabilitation of Civil Structures CY - Potsdam, Germany DA - 27.08.2019 KW - Wood materials KW - Acoustic Emission KW - Structural integrity PY - 2019 AN - OPUS4-48802 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Spilker, A. A1 - Stelzner, Ludwig T1 - Analyse der thermischen Dehnung von Fahrbahndeckenbetonen aus dem BAB-Netz N2 - Die Kenntnis von Materialeigenschaften spielt bei der Entwicklung oder Optimierung von Betonen und Bauweisen für den Straßenbau sowie der Qualitätskontrolle und -sicherung eine bedeutende Rolle. Gleichermaßen bilden physikalische Materialkennwerte die Grundlage für die rechnerische Dimensionierung und die Restsubstanzbewertung von Betonfahrbahndecken. Einen relevanten Kennwert bei der Untersuchung thermisch induzierter Spannungsund Verformungszustände stellt der thermische Ausdehnungskoeffizient von Beton dar. Dieser beeinflusst beispielsweise maßgeblich das Längsdehnungsverhalten des Deckensystems sowie das Ausmaß von Plattenkrümmungen und Fugenbewegungen. Im Zuge der systematischen Weiterentwicklung der rechnerischen Dimensionierung aber auch im Zusammenhang mit der gezielten Verbesserung der Gebrauchseigenschaften von Fahrbahndecken gilt es zu hinterfragen, ob lastunabhängige Formänderungseigenschaften, wie z. B. der thermische Ausdehnungskoeffizient der verwendeten Betone, aktuell ausreichend Beachtung finden, ob allgemeine Literaturwerte für die heutigen Fahrbandeckenbetone stets Gültigkeit besitzen und ob deren Implementierung in moderne Rechenmodelle zu validen Ergebnissen führt. Für eine empirische Herangehensweise ist die Verfügbarkeit adäquater Prüfverfahren von entscheidender Bedeutung. In Deutschland existiert aktuell jedoch kein standardisiertes oder genormtes Verfahren für die prüftechnische Bestimmung des thermischen Ausdehnungskoeffizienten von Beton. Daher wurden unter Beachtung straßenbauspezifischer Gesichtspunkte zwei Prüfansätze entwickelt, die in diesem Beitrag vorgestellt und hinsichtlich möglicher Messunsicherheiten und Messungenauigkeiten diskutiert werden. Außerdem erfolgt die Darstellung ausgewählter Ergebnisse aus Analysen an Bestandsbetonen aus dem BAB-Netz. Im Ergebnis sollen die Untersuchungen einen Beitrag zur Schaffung der prüftechnischen Voraussetzungen für eine abgesicherte Quantifzierung der thermischen Dehnung von Fahrbahndeckenbetonen leisten. T2 - Betonstraßentagung 2019 CY - Aschaffenburg, Germany DA - 26.09.2019 KW - Thermische Dehnung KW - Fahrbahndeckenbetone KW - Baustoffe PY - 2019 SN - 978-3-86446-260-3 SP - 1 EP - 13 AN - OPUS4-49485 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weise, Frank A1 - Fladt, Matthias T1 - Innenhydrophobierung - neuartige AKR-Vermeidungsstrategie bei Betonfahrbahndecken N2 - Verstärkt auftretende Schäden in Betonfahrbahndecken des Bundesfernstraßennetzes, die mit einer Alkali-Kieselsäure-Reaktion (AKR) in Verbindung gebracht werden, haben zu einer massiven Verschärfung der Prüfvorschriften zur Bewertung der Alkaliempfindlichkeit von Ge-steinskörnungen geführt. Die damit verbundene Einschränkung potenziell für den Straßenbau einsetzbarer Gesteinskörnungen ruft eine verstärkte Ressourcenknappheit und ein erhöhtes Transport- und damit einhergehendes Kostenaufkommen hervor. Vor diesem Hintergrund wird nach neuartigen AKR-Vermeidungsstrategien gesucht, die auch eine Verwendung grenzwertig alkaliempfindlich eingestufter Gesteinskörnungen erlaubt. Einen möglichen Lösungsansatz stellt in diesem Kontext die Innenhydrophobierung des Fahrbahndeckenbetons dar. Es soll so durch die Behinderung des Feuchte- und Tausalzeintrags in den Beton der AKR-Schädigungs-prozess signifikant vermindert werden. Für die Bewertung der Leistungsfähigkeit der Innen-hydrophobierung zur Vermeidung einer schädigenden AKR in Betonfahrbahndecken wird zur-zeit im Auftrage der BASt an der BAM ein Forschungsvorhaben bearbeitet. Im Rahmen dieses Beitrags werden erste ausgewählte Ergebnisse dieses Forschungsvorhabens vorgestellt. So wird exemplarisch an einem Oberbeton (0/8) mit einer alkaliempfindlichen Gesteinskörnung der Einfluss eines Hydrophobierungsmittels auf die Frisch- und Festbetoneigenschaften ganz-heitlich aufgezeigt und bewertet. Bei Letzteren stehen zunächst die mechanischen und hygri-schen Parameter sowie der Frost-Tausalzwiderstand im Vordergrund. In einem weiteren Schritt wird der Einfluss der Innenhydrophobierung auf die schädigende AKR mittels verschie-denartiger AKR-Performanceprüfungen beleuchtet. T2 - Betonstraßentagung 2019 CY - Aschaffenburg, Germany DA - 26.09.2019 KW - Alkali-Kieselsäure-Reaktion KW - AKR KW - Innenhydrophobierung PY - 2019 SN - 978-3-86446-260-3 SP - 1 EP - 15 AN - OPUS4-49484 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weise, Frank T1 - Innenhydrophobierung - neuartige AKR-Vermeidungsstrategie N2 - Verstärkt auftretende Schäden in Betonfahrbahndecken des Bundesfernstraßennetzes, die mit einer Alkali-Kieselsäure-Reaktion (AKR) in Verbindung gebracht werden, haben zu einer massiven Verschärfung der Prüfvorschriften zur Bewertung der Alkaliempfindlichkeit von Ge-steinskörnungen geführt. Die damit verbundene Einschränkung potenziell für den Straßenbau einsetzbarer Gesteinskörnungen ruft eine verstärkte Ressourcenknappheit und ein erhöhtes Transport- und damit einhergehendes Kostenaufkommen hervor. Vor diesem Hintergrund wird nach neuartigen AKR-Vermeidungsstrategien gesucht, die auch eine Verwendung grenzwertig alkaliempfindlich eingestufter Gesteinskörnungen erlaubt. Einen möglichen Lösungsansatz stellt in diesem Kontext die Innenhydrophobierung des Fahrbahndeckenbetons dar. Es soll so durch die Behinderung des Feuchte- und Tausalzeintrags in den Beton der AKR-Schädigungs-prozess signifikant vermindert werden. Für die Bewertung der Leistungsfähigkeit der Innen-hydrophobierung zur Vermeidung einer schädigenden AKR in Betonfahrbahndecken wird zur-zeit im Auftrage der BASt an der BAM ein Forschungsvorhaben bearbeitet. Im Rahmen dieses Beitrags werden erste ausgewählte Ergebnisse dieses Forschungsvorhabens vorgestellt. So wird exemplarisch an einem Oberbeton (0/8) mit einer alkaliempfindlichen Gesteinskörnung der Einfluss eines Hydrophobierungsmittels auf die Frisch- und Festbetoneigenschaften ganzheitlich aufgezeigt und bewertet. Bei Letzteren stehen zunächst die mechanischen und hygrischen Parameter sowie der Frost-Tausalzwiderstand im Vordergrund. In einem weiteren Schritt wird der Einfluss der Innenhydrophobierung auf die schädigende AKR mittels verschiedenartiger AKR-Performanceprüfungen beleuchtet. T2 - Betonstraßentagung 2019 CY - Aschaffenburg, Germany DA - 26.09.2019 KW - Alkali-Kieselsäure Reaktion KW - AKR KW - Innenhydrophobierung PY - 2019 AN - OPUS4-49475 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ziemann, M. A. T1 - Insight into Concrete Deterioration with Raman Spectroscopy N2 - Alkali-silica reaction (ASR) is a serious Problem concerning the deterioration of concrete. This leads to significant maintenance and reconstruction costs for concrete infrastructures all over the world. The geographical regions, which play a major role in concrete deterioration, are for example coastal Areas or in general, areas with a high air humidity/salinity due to closeness of rivers or lakes. These exemplary results show, the application of Raman spectroscopy establishes a valuable approach for characterizing the chemical and structural composition of ASR-products. The results prove the potential to trace the kind of reaction products, developing in dependence on the aggregate and to follow up its local alteration from origin of the gel. T2 - 10th International Congress on the Application of Raman Spectroscopy in Art and Archaeology (RAA2019) CY - Potsdam, Germany DA - 03.09.2019 KW - Building Materials KW - Alkali-silica-reaction KW - ASR KW - Raman Spectroscopy PY - 2019 AN - OPUS4-49471 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meng, Birgit A1 - Simon, Sebastian T1 - Characterization of Alkali-Silica Reaction Products by means of Raman Spectroscopy before and after Application of Accelerated Tests N2 - Alkali silica reaction (ASR) is a major concrete durability problem resulting in significant maintenance and reconstruction costs for concrete infrastructures all over the world. To determine whether an aggregate is potentially reactive, accelerated concrete tests are used. Aim of this study is the chemical and microstructural characterization of ASR-products formed under the performance conditions of motorway pavements and during subsequent tests on the remaining ASR susceptibility. Samples were taken from concrete motorway pavements. Some of the samples already showed first indications for beginning damages whereas others showed deteriorations only after applying a performance testing procedure for the estimation of future risk of ASR damage. In a first step ASR-products were identified by polarized light microscopy in thin sections. The reaction products where then analyzed by Raman Spectroscopy and finally the chemical composition of the ASR-products was identified by SEM with EDX. The results indicate that most reaction products show an increasing Ca/Si-ratio with progressive crack length. If an ASR-product develops inside an aggregate and moves through the cement paste, it has a high (Na+K)/Si-ratio at the beginning which decreases with increasing distance from its place of origin. The Raman spectra of the ASR-products are characterized by two broad bands indicating specific Q-species of different amorphous gel networks. Within the scope of the analysis distinctions in the microstructure and the chemical composition of the ASR-gels were detected relating to various conditions of accelerated testing. T2 - 15th International Congress on Chemistry of Cement CY - Prague, Czech Republic DA - 16.09.2019 KW - Alkali-silica reaction KW - Raman microscopy KW - Microstructure KW - Concrete motorway pavements KW - Performance test PY - 2019 AN - OPUS4-49527 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wallau, Wilma A1 - Recknagel, Christoph T1 - Test methodology for performance assessment of structural sealant glazing systems at superimposed mechanical and climatic loading N2 - Reliable performance of structural sealant glazing (SSG) systems is necessary to utilise advantages of SSG in glass facades. Conventional durability assessment of structural sealant joints is based on separated weathering tests and empirical fatigue testing. This work presents a new test methodology for performance assessment of SSGjoints at simultaneous weathering and two-dimensional mechanical loading. The climatic and mechanical load function were derived from common loading scenarios according to a worst case approach. A System test specimen, resembling a common SSG-joint, was exposed to 24 h of combined loading in a custom-designed test facility. From the recorded mechanical system response, characteristic parameters were evaluated to assess the performance of the system at varying climatic and mechanical conditions. These experimental results reveal effects of ambient conditions, previous loading and deformation Amplitude peaks on the system response. The proposed test methodology opens up for new performance-related approaches in durability testing. KW - Structural sealant glazing KW - Performance assessment KW - Durability testing KW - Hysteresis measurement KW - Superimposed loading PY - 2019 DO - https://doi.org/10.1016/j.polymertesting.2019.106030 SN - 0142-9418 VL - 79 SP - 106030, 1 EP - 15 PB - Elsevier AN - OPUS4-48871 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weise, Frank T1 - AKR an Betonfahrbahndecken – ausgewählte Einflussgrößen und neuartige AKR-Vermeidungsstrategie N2 - In den letzten Jahren sind im deutschen Bundesautobahnnetz vermehrt Schäden an vor 2005 hergestellten Betonfahrbahndecken aufgetreten, die mit einer Alkali-Kieselsäure-Reaktion (AKR) in Verbindung gebracht werden. Vor diesem Hintergrund werden in diesem Beitrag zunächst die Voraussetzungen und ausgewählte Einflussgrößen für eine schädigende AKR aufgezeigt. Besondere Aufmerksamkeit wird dabei der Rolle des Tausalzeintrags durch den Winterdienst bei Betonfahrbahndecken geschenkt. So wird mit Löseversuchen in 1 M KOH-Lösung zweier Gesteinskörnungen bei 80 °C gezeigt, dass mit zunehmender NaCl-Zugabe die Löslichkeit von SiO2 zunimmt und die von Al2O3 eine Verminderung erfährt. Basierend auf dem so exemplarisch erbrachten Nachweis für die Verstärkung der schädigenden AKR durch das Tausalz wird die Notwendigkeit und Richtigkeit der Durchführung von AKR-Betonversuchen mit Alkalizufuhr im ARS 04/2013 zur zukünftigen Vermeidung von AKR-Schäden an Betonfahrbahndecken im Rahmen von Neubau- und Erneuerungsmaßnahmen im Bundesfernstraßennetz belegt. Zusätzlich durchgeführte WS-Grundprüfungen nach dem ARS 04/2013 mit den beiden Gesteinskörnungen der Löseversuche veranschaulichen, dass die nach der Alkali-Richtlinie des DAfStb als unbedenklich eingestuften Gesteinskörnungen bei den Betonversuchen mit Alkalizufuhr durchaus als alkaliempfindlich bewertet werden können. Dies wiederum führt zu einer Verminderung der für den Betonstraßenbau verfügba-ren Gesteinskörnungen. Vor diesem Hintergrund wird nach neuartigen AKR-Vermeidungsstrategien gesucht, die auch eine Verwendung der als grenzwertig alkaliemp-findlich eingestuften Gesteinskörnungen erlaubt. Einen möglichen Lösungsansatz stellt in diesem Kontext die Innenhydrophobierung des Fahrbahndeckenbetons dar. Es soll so durch die Behinderung des Feuchte- und Tausalzeintrags in den Beton der AKR-Schädigungsprozess signifikant vermindert werden. Für die Bewertung der Leistungsfähigkeit der Innenhydrophobierung zur Vermeidung bzw. Verminderung einer schädigenden AKR in Betonfahrbahndecken wird zurzeit im Auftrage der BASt an der BAM ein Forschungsvorha-ben bearbeitet. Im Rahmen dieses Beitrags werden erste Ergebnisse dieses Projekts vorge-stellt. So wird exemplarisch an einem Oberbeton (D > 8)/Unterbeton und einem Oberbeton 0/8 mit einer alkaliempfindlichen Gesteinskörnung der Einfluss zweier Hydrophobierungsmit-tel auf die Frisch- und Festbetoneigenschaften ganzheitlich aufgezeigt und bewertet. Bei Letz-teren stehen zunächst die mechanischen und hygrischen Parameter sowie der Frost-Tausalzwiderstand im Vordergrund. In einem weiteren Schritt wird der Einfluss beider Hydro-phobierungsmittel auf die schädigende AKR mittels AKR-Betonversuchen mit Alkalizufuhr beleuchtet. Dabei gelangen ergänzend zur Beurteilung des Tausalzeintrags die Laser-Induced Breakdown Spectroscopy (LIBS) und zur Bewertung der Ausprägung der AKR und sekundä-ren Ettringitbildung (SEB) die Dünnschliffmikroskopie zum Einsatz. T2 - 9. Betonfachtagung CY - Berlin, Germany DA - 12.11.2019 KW - AKR, Betonfahrbahndecke, Tausalzeintrag, Innenhydrophobierung PY - 2019 SN - 978-3-7640-0633-4 SP - 159 EP - 175 PB - Verlag Bau + Technik GmbH CY - Erkrath AN - OPUS4-51563 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bornemann-Pfeiffer, Martin A1 - Kern, Simon A1 - Jurtz, N. A1 - Thiede, Tobias A1 - Kraume, M. A1 - Maiwald, Michael T1 - Design and validation of an additively manufactured flowCell–static mixer combination for inline NMR spectroscopy N2 - There have been an increasing number of publications on flow chemistry applications of compact NMR. Despite this, there is so far no comprehensive workflow for the technical design of flow cells. Here, we present an approach that is suitable for the design of an NMR flow cell with an integrated static mixing unit. This design moves the mixing of reactants to the active NMR detection region within the NMR instrument, presenting a feature that analyses chemical reactions faster (5–120 s region) than other common setups. During the design phase, the targeted mixing homogeneity of the components was evaluated for different types of mixing units based on CFD simulation. Subsequently, the flow cell was additively manufactured from ceramic material and metal tubing. Within the targeted working mass flow range, excellent mixing properties as well as narrow line widths were confirmed in validation experiments, comparable to common glass tubes. KW - Inline NMR Spectroscopy KW - Integrated Processes KW - Reaction Monitoring KW - Process Analytical Technology KW - Flow Chemistry KW - Static Mixing KW - Modular Production PY - 2019 UR - https://pubs.acs.org/doi/abs/10.1021/acs.iecr.9b03746 DO - https://doi.org/10.1021/acs.iecr.9b03746 SN - 0888-5885 SN - 1520-5045 N1 - Geburtsname von Bornemann-Pfeiffer, Martin: Bornemann, M. - Birth name of Bornemann-Pfeiffer, Martin: Bornemann, M. VL - 58 IS - 42 SP - 19562 EP - 19570 PB - American Chemical Society CY - Washington AN - OPUS4-49041 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Glushko, O. A1 - Funk, A. A1 - Maier-Kiener, A. A1 - Kraker, P. A1 - Krautz, M. A1 - Eckert, J. A1 - Waske, Anja T1 - Mechanical properties of the magnetocaloric intermetallic LaFe11.2Si1.8 alloy at different length scales N2 - In this work the global and local mechanical properties of the magnetocaloric intermetallic LaFe11.2Si1.8 alloy are investigated by a combination of different testing and characterization techniques in order to shed light on the partly contradictory data in recent literature. Macroscale compression tests were performed to illuminate the global fracture behavior and evaluate it statistically. LaFe11.2Si1.8 demonstrates a brittle behavior with fracture strains below 0.6% and widely distributed fracture stresses of 180–620 MPa leading to a Weibull modulus of m = 2 to 6. The local mechanical properties, such as hardness and Young's modulus, of the main and secondary phases are examined by nanoindentation and Vickers microhardness tests. An intrinsic strength of the main magnetocaloric phase of at least 2 GPa is estimated. The significantly lower values obtained by compression tests are attributed to the detrimental effect of pores, microcracks, and secondary phases. Microscopic examination of indentation-induced cracks reveals that ductile α-Fe precipitates act as crack arrestors whereas pre-existing cracks at La-rich precipitates provide numerous ‘weak links’ for the initiation of catastrophic fracture. The presented systematic study extends the understanding of the mechanical reliability of La(Fe, Si)13 alloys by revealing the correlations between the mechanical behavior of macroscopic multi-phase samples and the local mechanical properties of the single phases KW - Nanoindentation KW - Compression test KW - Brittle fracture KW - Mechanical properties KW - Magnetocaloric effect PY - 2019 DO - https://doi.org/10.1016/j.actamat.2018.11.038 SN - 1359-6454 SN - 1873-2453 VL - 165 SP - 40 EP - 50 PB - Elsevier Ltd. AN - OPUS4-47306 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Miccoli, Lorenzo A1 - Silva, R. A. A1 - Oliveira, D. V. A1 - Müller, U. T1 - Static behavior of cob: Experimental testing and finite-element modeling N2 - The aim of this paper is to implement a numerical model to reproduce the nonlinear behavior of cob walls under shear loading. Axial compression, pull-off, and diagonal compression tests were carried out to derive the mechanical parameters. In addition, the stressstrain relationships, the nonlinear behavior, and the failure modes were defined. The experimental results were then used to calibrate a finiteelement model. The material behavior was simulated through a macromodeling approach adopting the total strain rotating crack model. A sensitivity analysis was conducted to assess the effects of varying the parameters with higher uncertainty on the structural behavior. The numerical model achieved good correspondence with the experimental results in terms of simulation of the shear stress–shear strain relationship and of damage pattern. KW - Cob KW - Compression behavior KW - Shear behavior KW - Digital image correlation KW - Finite-element method PY - 2019 DO - https://doi.org/10.1061/(ASCE)MT.1943-5533.0002638 SN - 0899-1561 SN - 1943-5533 VL - 31 IS - 4 SP - 04019021-1 EP - 04019021-13 PB - ASCE American Society of Civil Engineers AN - OPUS4-47316 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas A1 - Babutzka, Martin T1 - Korrosionsschutz durch Deckschichtbildung und Passivität N2 - Metallene Konstruktionswerkstoffe reagieren infolge ihres thermodynamisch instabilen Zustandes mehr oder weniger stark mit Stoffen aus der Umgebung. Eine große Rolle bei diesen Reaktionen spielt das Feuchtigkeitsangebot an der Metalloberfläche, welches nicht zwingend mit einem sichtbaren Wasserfilm einhergehen muss. An der Atmosphäre bilden sich an sauberen Metalloberflächen bei etwa 80 % relativer Luftfeuchte, bei versalzten Oberflächen auch schon ab etwa 25 % r. F., Feuchtfilme aus. Im Feuchtfilm laufen grundsätzlich die gleichen elektrochemischen Reaktionen ab, wie diese von wässrigen Medien bekannt sind. Dabei geht das Metall zunächst in Ionenform und in nachgelagerten Reaktionen in einen thermodynamisch stabilen Zustand in Form unterschiedlichster Oxid- und Hydroxidverbindungen über. Die so entstehenden Korrosionsprodukte können im Feuchtigkeitsfilm begrenzt löslich oder unlöslich sein und lagern sich auf den Oberflächen der Konstruktionswerkstoffe häufig als feste Korrosionsprodukte ab bzw. wachsen dort auf. Je nachdem wie die Korrosionsprodukte strukturell zum Untergrund passen, können sich dichte, sehr gut haftende Schichten ausbilden oder poröse, dicke Schichten ohne nennenswerte Haftung aufwachsen. Wachsen dichte, porenfreie Schichten mit guter Haftung auf, die im umgebenden Medium unlöslich sind, wird die weitere Auflösung des Metalls stark gehemmt. Man spricht dann von der Ausbildung schützender Deckschichten bzw. von Passivschichten auf welcher der Korrosionsschutz und damit die Dauerhaftigkeit vieler Konstruktionswerkstoffe beruhen. Kaesche bezeichnete die Passivität sehr treffend als „optimalen Grenzfall des Korrosionsschutzes durch Schichten von Korrosionsprodukten“. Aus technischer Sicht hält Kaesche eine Unterscheidung von Deckschichten bzw. Passivschichten für nicht zwingend erforderlich, da beide die Korrosionsgeschwindigkeit in gleichem Maß herabsetzen können. Die Übergänge zwischen den meist dickeren und dadurch sichtbaren Deckschichten und den meist dünnen, nicht sichtbaren Passivschichten sind fließend. T2 - 18. Tagung "Korrosionsschutz in der maritimen Technik" CY - Hamburg, Germany DA - 30.01.2019 KW - Korrosionsschutz KW - Überzüge KW - Deckschichten KW - Passivität PY - 2019 SN - 978-3-935406-70-3 VL - 18 SP - 25 EP - 38 AN - OPUS4-47307 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - de Oliveira Guilherme Buzanich, Ana T1 - Hard X-ray spectroscopy and imaging at the BAMline and MySpot beamlines at BESSY II (Berlin, Germany) N2 - Overview of the X-ray based analytical methods conducted at the BAMline and µSpot Beamline for structure analysis. T2 - Pccr2 + AfLS conference CY - Accra, Ghana DA - 29.01.2019 KW - X-ray spectroscopy KW - Synchrotron KW - Beamline KW - Material characterization PY - 2019 AN - OPUS4-47319 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Korrosionsschutz durch Deckschichtbildung und Passivität N2 - Metallene Konstruktionswerkstoffe reagieren infolge ihres thermodynamisch instabilen Zustandes mehr oder weniger stark mit Stoffen aus der Umgebung. Eine große Rolle bei diesen Reaktionen spielt das Feuchtigkeitsangebot an der Metalloberfläche, welches nicht zwingend mit einem sichtbaren Wasserfilm einhergehen muss. An der Atmosphäre bilden sich an sauberen Metalloberflächen bei etwa 80 % relativer Luftfeuchte, bei versalzten Oberflächen auch schon ab etwa 25 % r. F., Feuchtfilme aus. Im Feuchtfilm laufen grundsätzlich die gleichen elektrochemischen Reaktionen ab, wie diese von wässrigen Medien bekannt sind. Dabei geht das Metall zunächst in Ionenform und in nachgelagerten Reaktionen in einen thermodynamisch stabilen Zustand in Form unterschiedlichster Oxid- und Hydroxidverbindungen über. Die so entstehenden Korrosionsprodukte können im Feuchtigkeitsfilm begrenzt löslich oder unlöslich sein und lagern sich auf den Oberflächen der Konstruktionswerkstoffe häufig als feste Korrosionsprodukte ab bzw. wachsen dort auf. Je nachdem wie die Korrosionsprodukte strukturell zum Untergrund passen, können sich dichte, sehr gut haftende Schichten ausbilden oder poröse, dicke Schichten ohne nennenswerte Haftung aufwachsen. Wachsen dichte, porenfreie Schichten mit guter Haftung auf, die im umgebenden Medium unlöslich sind, wird die weitere Auflösung des Metalls stark gehemmt. Man spricht dann von der Ausbildung schützender Deckschichten bzw. von Passivschichten auf welcher der Korrosionsschutz und damit die Dauerhaftigkeit vieler Konstruktionswerkstoffe beruhen. Kaesche bezeichnete die Passivität sehr treffend als „optimalen Grenzfall des Korrosionsschutzes durch Schichten von Korrosionsprodukten“. Aus technischer Sicht hält Kaesche eine Unterscheidung von Deckschichten bzw. Passivschichten für nicht zwingend erforderlich, da beide die Korrosionsgeschwindigkeit in gleichem Maß herabsetzen können. Die Übergänge zwischen den meist dickeren und dadurch sichtbaren Deckschichten und den meist dünnen, nicht sichtbaren Passivschichten sind fließend. T2 - 18. Tagung "Korrosionsschutz in der maritimen Technik" CY - Hamburg, Germany DA - 30.01.2019 KW - Deckschichten KW - Korrosionsschutz KW - Passivität KW - Überzüge PY - 2019 AN - OPUS4-47325 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hoevelmann, J. A1 - Stawski, T. M. A1 - Besselink, R. A1 - Freeman, H. M. A1 - Dietmann, K. M. A1 - Mayanna, S. A1 - Pauw, Brian Richard A1 - Benning, L. G. T1 - A template-free and low temperature method for the synthesis of mesoporous magnesium phosphate with uniform pore structure and high surface area N2 - Mesoporous phosphates are a group of nanostructured materials with promising applications, particularly in biomedicine and catalysis. However, their controlled synthesis via conventional template-based routes presents a number of challenges and limitations. Here, we show how to synthesize a mesoporous Magnesium phosphate with a high surface area and a well-defined pore structure through thermal decomposition of a crystalline struvite (MgNH4PO4·6H2O) precursor. In a first step, struvite crystals with various morphologies and sizes, ranging from a few micrometers to several millimeters, had been synthesized from supersaturated aqueous solutions (saturation index (SI) between 0.5 and 4) at ambient pressure and temperature conditions. Afterwards, the crystals were thermally treated at 70–250 °C leading to the release of structurally bound water (H2O) and ammonia (NH3). By combining thermogravimetric analyses (TGA), scanning and transmission electron microscopy (SEM, TEM), N2 sorption analyses and small- and wide-angle X-ray scattering (SAXS/WAXS) we show that this decomposition process results in a pseudomorphic transformation of the original struvite into an amorphous Mg-phosphate. Of particular importance is the fact that the final material is characterized by a very uniform mesoporous structure with 2–5 nm wide pore channels, a large specific surface area of up to 300 m2 g−1 and a total pore volume of up to 0.28 cm3 g−1. Our struvite decomposition method is well controllable and reproducible and can be easily extended to the synthesis of other mesoporous phosphates. In addition, the so produced mesoporous material is a prime candidate for use in biomedical applications considering that Magnesium phosphate is a widely used, non-toxic substance that has already shown excellent biocompatibility and biodegradability. KW - Struvite KW - SAXS KW - Scattering KW - Nanoporous KW - Geology PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-477130 DO - https://doi.org/10.1039/c8nr09205b VL - 11 IS - 14 SP - 6939 EP - 6951 PB - Royal Society of Chemistry AN - OPUS4-47713 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nofz, Marianne A1 - Dörfel, Ilona A1 - Sojref, Regine A1 - Saliwan Neumann, Romeo T1 - Microstructure of bare and sol-gel alumina-coated nickel-base alloy Inconel 625 after long-term oxidation at 900 °C N2 - Though Ni-base superalloys show a high oxidation and corrosion resistance, coatings could still improve these properties, especially if used at temperatures up to 1000 °C. Here, a coating was prepared by applying a boehmite-sol via dip-coating and a subsequent heat treatment at 600 °C for 30 minutes. To evaluate the coating, the oxidation behavior of bare and alumina coated Ni-base alloy Inconel 625 in air at 900 °C was studied for up to 2000 h. Electron microscopic studies of sample surfaces and cross-sections showed that (i) in the 3.5 µm – 6.3 mm thick scale formed on the bare alloy, Fe and Ni are located as fine precipitates at the grain boundaries of the chromia-rich scale, (ii) Ni and Ti are concentrated to a minor degree at the grain boundaries of the scale, too; and for the coated sample: (iii) the only 1.8 µm thick sol-gel alumina coating slows down the formation of chromia on the alloy surface and reduces the outward diffusion of the alloy constituents. The protective effect of the coating was evidenced by (i) diminished chromium diffusion at grain boundaries resulting in less pronounced string-like protrusions at the outer surface of the coated IN 625, (ii) formation of a Cr-enriched zone above the alloy surface which was thinner than the scale on the uncoated sample, (iii) no detectable Cr-depleted zone at the alloy surface, and (iv) a narrower zone of formation of Kirkendall pores. KW - Inconel 625 KW - High-temperature oxidation KW - Oxidation protection KW - Sol-gel coating PY - 2019 DO - https://doi.org/10.1007/s11085-019-09888-z SN - 0030-770X VL - 91 IS - 3-4 SP - 395 EP - 416 PB - Springer Science+Business Media AN - OPUS4-47665 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fischer, Daniel A1 - Beck, Uwe T1 - Visualisierung von mikro- und nanoskalierten Oberflächenstrukturen mittels abbildender Ellipsometrie N2 - In den letzten Jahren hat die Einbindung der abbildenden Ellipsometrie in die Gruppe der optischen Verfahren zur Oberflächencharakterisierung ein enormes Potential bei der Analyse von topologischen Strukturänderungen gezeigt. Der dabei abgebildete Kon-trast wurde typischerweise auf Änderungen im Brechungsindex, Absorptionseffekte oder Schichtdickenänderungen zurückgeführt. In späteren Studien wurde festgestellt, dass auch andere Faktoren, wie etwa die Krümmung der Oberfläche oder Kanten von Struktu-ren einen signifikanten Einfluss auf die Messung der ellipsometrischen Paramater haben. Um diese Effekte aus der ellipsometrischen Messung extrahieren zu können, wird auf die Analyse der Müller-Matrix zurückgegriffen. In dem hier vorliegenden Beitrag wird gezeigt, wie die Müller-Matrix-Imaging Ellipsomet-rie (MM-IE) zur Charakterisierung von Oberflächenstrukturen verwendet werden kann. Dazu werden mikro- und nanoskaliert gekrümmte Oberflächen zunächst mit verschiede-nen Referenzmethoden, wie Rasterelektronenmikroskopie (SEM), Lichtmikroskopie (OM), Weißlichtinterferenzmikroskopie (WLIM) und Rasterkraftmikroskopie (AFM) vali-diert erfasst. Der anschließende Vergleich mit den Ergebnissen der Müller-Matrix-Ima-ging-Ellipsometrie ermöglicht eine Korrelation der zugrunde liegenden Strukturphäno-mene mit den ellipsometrischen Daten. In diesem Artikel wird das Prinzip an drei industriell relevanten Strukturgruppen demonstriert: Sub-Mikropartikel, Mikropartikel und sub-mikroskalierte Vertiefungen. T2 - 14. ThGOT Thementage Grenz- und Oberflächentechnik und 6. Kolloquium Dünne Schichten in der Optik CY - Zeulenroda, Germany DA - 12.03.2019 KW - Ellipsometrie KW - Nanoskaliert KW - Mikroskaliert KW - Oberflächengeometrie KW - Brechungsindex KW - Müller-Matrix-Ellipsometrie PY - 2019 SN - 978-3-00-062102-4 SP - 1 EP - 5 AN - OPUS4-47646 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Auslagerungsversuche von Standardproben unter verschiedenen atmosphärischen Bedingungen N2 - Der Vortrag berichtet über die Auslagerung von Standardproben nach DIN EN ISO 9223 bis 9226 aus Zink, Stahl, Kupfer und Aluminium auf den verschiedenen atmosphärischen Bewitterungsständen der Bundesanstalt für Materialforschung und -prüfung (BAM). Im Vortrag werden die Masseverluste, Korrosionsgeschwindigkeiten und Korrosivitätskategorien der Standardproben im freibewitterten und überdachten Bereich nach einem Jahr vorgestellt und Unterschiede hinsichtlich der Atmosphärenbedingungen aufgezeigt. Freibewitterte Proben zeigen dabei deutliche Unterschiede hinsichtlich ihres Korrosionsverhaltens im Vergleich zu überdachten Proben. Die ermittelten Korrosivitätskategorien sind sowohl standort- als auch materialspezifisch. T2 - 44. Arbeitskreissitzung „Schadensuntersuchung“ des GfKORR e. V. CY - Frankfurt a. M., Germany DA - 02.04.2019 KW - Korrosion KW - Atmosphärische Korrosion KW - Freibewitterung KW - Auslagerungsversuche PY - 2019 AN - OPUS4-47719 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lange, Thorid A1 - Hidde, Gundula A1 - Beck, Uwe A1 - Naumann, F. A1 - Kärkkänen, I. A1 - Gargouri, H. T1 - Nanoskalige Haftvermittler zur Erhöhung der Haft- bzw. Klebfestigkeit unter Verwendung von ALD-Hybridprozessen N2 - Ziel des Projektes HARFE (Haftfestigkeit Reproduzierbarkeit Festigkeit) war es, eine Er-höhung der Haft- bzw. Klebfestigkeit auf Niedrigenergie-Polymeren (PE, PP, PTFE) zu erreichen. SENTECH realisierte dazu plasmachemische Oberflächenaktivierungen mit O2 und die Abscheidung von Aluminiumoxidschichten (Al2O3) mittels Atomic Layer Deposition (ALD), wobei die Ellipsometrie zum in-situ Monitoring der ALD-Prozesse diente. Die BAM charakterisierte die modifizierten Oberflächen bezüglich der Oberflächenenergie (OFE) und bestimmte die Verbund- bzw. Klebfestigkeit mittels der Zentrifugentechnologie T2 - 14. ThGOT Thementage Grenz- und Oberflächentechnik und 6. Kolloquium Dünne Schichten in der Optik CY - Zeulenroda, Germany DA - 12.03.2019 KW - Haftvermittler KW - ALD-Hybridprozesse KW - Klebfestigkeit KW - Atomic Layer Deposition KW - Al2O3-Schichten KW - Oberflächenenergie PY - 2019 SN - 978-3-00-062102-4 SP - 1 EP - 2 CY - Zeulenroda, Germany AN - OPUS4-47656 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lange, Thorid T1 - Nanoskalige Haftvermittler zur Erhöhung der Haft- bzw. Klebfestigkeit unter Verwendung von ALD-Hybridprozessen N2 - Ziel des Projektes HARFE (Haftfestigkeit Reproduzierbarkeit Festigkeit) war es, eine Er-höhung der Haft- bzw. Klebfestigkeit auf Niedrigenergie-Polymeren (PE, PP, PTFE) zu erreichen. SENTECH realisierte dazu plasmachemische Oberflächenaktivierungen mit O2 und die Abscheidung von Aluminiumoxidschichten (Al2O3) mittels Atomic Layer Deposition (ALD), wobei die Ellipsometrie zum in-situ Monitoring der ALD-Prozesse diente. Die BAM charakterisierte die modifizierten Oberflächen bezüglich der Oberflächenenergie (OFE) und bestimmte die Verbund- bzw. Klebfestigkeit mittels der Zentrifugentechnologie T2 - 14. ThGOT Thementage Grenz- und Oberflächentechnik und 6. Kolloquium Dünne Schichten in der Optik CY - Zeulenroda, Germany DA - 12.03.2019 KW - Haftvermittler KW - ALD-Hybridprozesse KW - Klebfestigkeit KW - Atomic Layer Deposition KW - Al2O3-Schichten KW - Oberflächenenergie PY - 2019 AN - OPUS4-47653 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gradt, Thomas T1 - Tribological Research in Germany - Overview and Examples from the Federal Institute for Materials Research and Testing (BAM) N2 - The talk gives a historical introduction and introduces some of the biggest and most important research institutes in Germany dealing with tribology at Universities, scientific societies and companies. Some examples for research projects and focus areas are given. As an example for a research institute with a long history in tribological research the activities of BAM in Berlin are presented. T2 - Joint Tribology Symposium of Kyushu University and Yokohama National University KY7 CY - Fukuoka, Japan DA - 01.02.2019 KW - Friction KW - Lubrication KW - Wear PY - 2019 AN - OPUS4-47345 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krüger, Jörg T1 - X-ray emission during ultrashort pulse laser processing N2 - The industrial use of ultrashort laser pulses has made considerable progress in recent years. The reasons for this lie in the availability of high average powers at pulse repetition rates in the several 100 kHz range. The advantages of using ultrashort laser pulses in terms of processing precision can thus be fully exploited. However, high laser intensities on the workpiece can also lead to the generation of unwanted X-rays. Even if the emitted X-ray dose per pulse is low, the accumulated X-ray dose can become significant for high-repetition-rate laser systems so that X-ray exposure safety limits must be considered. The X-ray emission during ultrashort pulse laser processing was investigated for a pulse duration of 925 fs at 1030 nm wavelength and 400 kHz repetition rate. Industrially relevant materials such as steel, aluminum and glass were treated. Tungsten served as reference. X-ray spectra were recorded, and X-ray dose measurements were performed for laser treatment in air. For laser intensities > 2 × 10^13 W/cm2, X-ray doses exceeding the regulatory exposure limits for members of the public were found. Suitable X-ray protection strategies are proposed. T2 - SPIE Photonics West CY - San Francisco, USA DA - 02.02.2019 KW - Laser-induced X-ray emission KW - Ultrashort laser material interaction KW - Radiation protection PY - 2019 AN - OPUS4-47361 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Daum, Werner T1 - Zerstörungsfreie Prüfung von AM Komponenten - Ein Überblick N2 - Der Vortag erläutert typische Fehlstellen und Inhomogenitäten, die bei der additiven Fertigung entstehen können. Weiterhin wird über den aktuellen Stand der herstellungsbegleitenden zerstörungsfreien Prüfung und der zerstörungsfreien Prüfung fertiger AM-Komponenten berichtet. T2 - 3. ROUND TABLE - Additiv gefertigte Druckgeräte aus metallischen Werkstoffen CY - Frankfurt a.M., Germany DA - 22.01.2019 KW - Additive Fertigung KW - Zerstörungsfreie Prüfung PY - 2019 AN - OPUS4-47344 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Photoluminescence Properties of Different Types of Nanocrystals at the Ensemble and Single Emitter Level N2 - Correlating the photoluminescence (PL) properties of nanomaterials like semiconductor nanocrystals (QDs) and upconversion nanocrystals (UCNPs) assessed in ensemble studies and at the single particle level is increasingly relevant for applications of these nanomaterials in the life sciences like bioimaging studies or their use as reporters in microfluidic assays. Here we present a comparison of the spectroscopic properties of ensembles and single emitters for QDs like II/VI QDs and cadmium-free AIS/ZnS QDs as well as different UCNPs. The overall goal of this study was to derive particle architectures well suited for spectroscopic and microscopic applications. T2 - BIOSSPIE CY - San Francisco, CA, USA DA - 02.02.2019 KW - Quantum yield KW - Nanomaterial KW - Photoluminescence KW - Absolute fluorometry KW - Integrating sphere spectroscopy, KW - NIR KW - IR KW - Fluorescence KW - Nanoparticle KW - Semiconductor KW - Quantum dot KW - Single particle spectroscopy KW - Surface chemistry PY - 2019 AN - OPUS4-47358 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gradt, Thomas T1 - Influence of cryogenic hydrogen environment on the tribological properties of materials N2 - The presentation gives an overview over the LH2-activities during 20 years of tribological research in cryogenic environments at BAM. T2 - 2019 Hydrogenius & I2CNER Tribology Symposium CY - Fukuoka, Japan DA - 30.01.2019 KW - Friction KW - Wear KW - Hydrogen KW - Cryogenic Engineering KW - Hydrogen Embrittlement PY - 2019 AN - OPUS4-47339 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Trappe, Volker T1 - Multiaxial fatigue damage of glass fiber reinforced polymers N2 - Fiber reinforced polymers (FRPs) are a well established material in lightweight applications, e.g. in automotive, aerospace or wind energy. The FRP components are subjected to multiaxial mechanical as well as hygrothermal loads. Common operation temperatures are in the range of 213 K and 373 K (-60 °C and 100 °C) at a relative humidity of 10% to 90%. In spacecraft applications, the environmental conditions are even more extreme. However, the correlation between multiaxial mechanical loading and harsh environment conditions have to-date not been investigated in detail. The project aims to investigate the fatigue behavior of FRPs dependent on multiaxial mechanical loading, temperature, and humidity. Extensive experimental testing is performed on flat plate and cylindrical tube specimens, accompanied by numerical and analytical calculations. T2 - 24. Nationales SAMPE Symposium CY - Dresden, Germany DA - 06.02.2019 KW - Composite KW - Fatigue KW - Thermomechanics KW - Distributed fiber optic sensors PY - 2019 AN - OPUS4-47335 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nolze, Gert A1 - Winkelmann, A. A1 - Britton, T. B. T1 - Constraints on the effective electron energy spectrum in backscatter Kikuchi diffraction N2 - Electron backscatter diffraction (EBSD) is a technique to obtain microcrystallographic information from materials by collecting large-angle Kikuchi patterns in the scanning electron microscope (SEM). An important fundamental question concerns the scattering-angle dependent electron energy distribution, which is relevant for the formation of the Kikuchi diffraction patterns. Here we review the existing experimental data and explore the effective energy spectrum that is operative in the generation of backscatter Kikuchi patterns from silicon. We use a full pattern comparison of experimental data with dynamical electron diffraction simulations. Our energy-dependent cross-correlation based pattern matching approach establishes improved constraints on the effective Kikuchi pattern energy spectrum, which is relevant for high-resolution EBSD pattern simulations and their applications. KW - EBSD KW - Kikuchi pattern KW - Simulation KW - Energy distribution KW - Electron energy PY - 2019 SN - 2469-9950 SN - 2469-9969 VL - 99 IS - 6 SP - 064115-1 EP - 064115-13 PB - AIP AN - OPUS4-47635 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Cleavable probes and catch and release assays for surface group quantification on 2D- and 3D-supports N2 - Surface functionalization of 2D- and 3D-supports and nanomaterials are nowadays at the core of many applications of functional materials in the life and material sciences. Examples range from membranes and microarrays over bead-based assays, immunoseparation, and next generation sequencing to nanometer-sized optical reporters, nanosensors, and magnetic and optical contrast agents. Typically performed functionalization procedures include silanization and grafting reactions with reactive monomers to introduce functional groups like amino or carboxylic acid groups and the attachment of ligands like polyethylene glycol (PEG) molecules and biomolecules such as peptides, proteins, and DNA.[1-3] We present here a versatile concept to quantify the number of bioanalytically relevant functional groups like carboxyl, amino, and aldehyde moieties through the specific binding and subsequent release of small reporter molecules such as fluorescent dyes and non-fluorescent chromophores utilizing cleavable linkers or the formation of cleavable bonds as a reversible covalent labeling strategy. This is representatively demonstrated for different types of nano- and microparticles with different labeling densities of carboxyl, amino, and aldehyde groups. This strategy enables to separate the signal-generating molecule from the bead surface, thereby circumventing uncertainties associated with light scattering, binding-induced changes in reporter fluorescence, and fluorescence quenching dye-dye interactions on crowded material surfaces.[1-3] Moreover, the reporters are chosen to be detectable with different analytical methods as prerequisite for straightforward validation via method compari-sons and mass balances. Applications of these assays and multimodal cleavable probes range from a quantitative comparison of bead batches and process control to a qualitative prediction of the coupling efficiencies in bioconjugation reactions. T2 - ANAKON 2019 CY - Münster, Germany DA - 25.03.2019 KW - Nanoparticle KW - Surface group KW - Surface analysis KW - Cleavable probe KW - Optical assay KW - Quality assurance KW - Conductometry KW - Dye labeling KW - Methos comparision PY - 2019 AN - OPUS4-47628 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fischer, Daniel T1 - Visualisierung von mikro- und nanoskalierten Oberflächenstrukturen mittels abbildender Ellipsometry N2 - In den letzten Jahren hat die Einbindung der abbildenden Ellipsometrie in die Gruppe der optischen Verfahren zur Oberflächencharakterisierung ein enormes Potential bei der Analyse von topologischen Strukturänderungen gezeigt. Der dabei abgebildete Kon-trast wurde typischerweise auf Änderungen im Brechungsindex, Absorptionseffekte oder Schichtdickenänderungen zurückgeführt. In späteren Studien wurde festgestellt, dass auch andere Faktoren, wie etwa die Krümmung der Oberfläche oder Kanten von Struktu-ren einen signifikanten Einfluss auf die Messung der ellipsometrischen Paramater haben. Um diese Effekte aus der ellipsometrischen Messung extrahieren zu können, wird auf die Analyse der Müller-Matrix zurückgegriffen. In dem hier vorliegenden Beitrag wird gezeigt, wie die Müller-Matrix-Imaging Ellipsomet-rie (MM-IE) zur Charakterisierung von Oberflächenstrukturen verwendet werden kann. Dazu werden mikro- und nanoskaliert gekrümmte Oberflächen zunächst mit verschiede-nen Referenzmethoden, wie Rasterelektronenmikroskopie (SEM), Lichtmikroskopie (OM), Weißlichtinterferenzmikroskopie (WLIM) und Rasterkraftmikroskopie (AFM) vali-diert erfasst. Der anschließende Vergleich mit den Ergebnissen der Müller-Matrix-Ima-ging-Ellipsometrie ermöglicht eine Korrelation der zugrunde liegenden Strukturphäno-mene mit den ellipsometrischen Daten. In diesem Artikel wird das Prinzip an drei industriell relevanten Strukturgruppen demonstriert: Sub-Mikropartikel, Mikropartikel und sub-mikroskalierte Vertiefungen. T2 - 14. ThGOT Thementage Grenz- und Oberflächentechnik CY - Zeulenroda, Germany DA - 12.03.2019 KW - Ellipsometrie KW - Nanoskaliert KW - Mikroskaliert KW - Oberflächengeometrie KW - Brechungsindex KW - Müller-Matrix-Ellipsometrie PY - 2019 AN - OPUS4-47645 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröpfer, Dirk A1 - Kromm, Arne A1 - Schaupp, Thomas A1 - Kannengießer, Thomas T1 - Welding stress control in high-strength steel components using adapted heat control concepts N2 - High-strength steels are increasingly applied in modern steel constructions to meet today’s lightweight requirements. Welding of these steels demands a profound knowledge of the interactions between the welding process, cooling conditions, heat input, and the resulting metallurgical occurrences in the weld and its vicinity. Additionally, welding stresses may be detrimental for the safety and performance of high-strength steel component welds during fabrication and service, especially due to the high yield ratio. For a development of strategies to adjust welding heat control, all these effects should be considered, to reach a complete exploitation of the high-strength steel potential. In recent researches at BAM, multilayer GMAW experiments were performed with high-strength steels, in which cooling conditions and resulting microstructure were analyzed for varied heat control parameters. The application of a unique 3d-operating testing facility and X-ray diffraction measurements allowed the analysis of local stresses in the weld while welding and cooling under component relevant shrinkage restraints. As a result, correlations between material behavior, welding, and cooling condition and the arising multi-axial stresses and forces were found. Based on this study, statements for the development of adapted heat control concepts were derived, which are presented by means of specific analysis examples. KW - Residual stresses KW - GMA welding KW - Restraint KW - High-strength steels KW - Process parameters PY - 2019 DO - https://doi.org/10.1007/s40194-018-00691-z SN - 0043-2288 VL - 63 IS - 3 SP - 647 EP - 661 PB - Springer AN - OPUS4-48006 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Börner, Andreas T1 - Ultraschallunterstützte Fräsbearbeitung aus Sicht des Maschinenbedieners N2 - Im Beitrag sind die Vor- und Nachteile beim Einsatz von Ultraschallunterstützung für das Zerspanen von harten und spröden Werkstoffen zusammengefasst. Des Weiteren werden aktuelle und zukünftige Analysen zum Thema ultraschallunterstütztes Zerspanen mit geometrisch bestimmter Schneide schwer zerspanbarer Materialien vorgestellt. T2 - 14. Jahrestagung des HGF-Arbeitskreises „Bau wissenschaftlicher Geräte“ CY - Karlsruhe, Germany DA - 08.05.2019 KW - Ultraschallunterstütztes Zerspanen KW - Fräsen KW - Schleifen KW - Zerspanbarkeitsanalysen KW - abtragende Glasbearbeitung PY - 2019 AN - OPUS4-47984 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Bericht aus den DIN-Ausschüssen "Korrosionsprüfverfahren“ + „Korrosion und Korrosionsschutz“ N2 - Der Vortrag gibt einen Überblick über die Tätigkeiten der DIN-Ausschüsse "Korrosionsprüfverfahren" sowie "Korrosion und Korrosionsschutz". Es werden neuste Informationen zum Stand verschiedener Normen aus den beiden Ausschüssen gegeben. T2 - Gemeinschaftssitzung der GfKorr-Arbeitskreise "Korrosion und Korrosionsschutz von Aluminium und Magnesium" und "Korrosionsuntersuchung und -überwachung" CY - Magdeburg, Germany DA - 11.04.2019 KW - Normen KW - Korrosionsschutz KW - Korrosion KW - Korrosionsprüfung PY - 2019 AN - OPUS4-47980 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Munzke, Dorit T1 - Monitoring of type IV composite pressure vessels with multilayer fully intregrated optical fibre based distributed strain sensing N2 - We present the results of distributed fibre optic strain sensing for condition monitoring of a hybrid type IV composite fully wrapped pressure vessel using multilayer integrated optical fibres. During load cycle tests material fatigue could be localised and monitored 17,000 load cycles before burst. Results have been validated by acoustic emission analysis. T2 - 12th International Conference on Composite Science and Technology CY - Sorrento, Italy DA - 08.05.2019 KW - Hybrid composite pressure vessel KW - Distributed fibre optic sensing KW - Acoustic emission analysis KW - Structural health monitoring PY - 2019 AN - OPUS4-47995 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockenhäuser, Christian T1 - Obtaining, validating, and storing material parameters N2 - Several aspects of obtaining, validating, and storing material parameters are presented and discussed pertaining especially to calibration, inter-laboratory testing and statistical validation. T2 - 2019 Summer School Priotrity Program 1713 "Chemomechanics" CY - Ebernburg, Germamy DA - 06.05.2019 KW - Materials science KW - Calibration KW - Data storage PY - 2019 AN - OPUS4-48012 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tleuova, A. A1 - Schenderlein, Matthias A1 - Mutaliyeva, B. A1 - Aidarova, S. A1 - Sharipova, A. A1 - Bekturganova, N. A1 - Miller, R. A1 - Grigoriev, D. T1 - Selection and study of alkoxysilanes as loading in submicrocapsules for self-lubricating coatings N2 - The possibility and conditions for the formation of nano- or submicrocapsules loaded with hydrophobic active ingredients (alkoxysilanes) into the matrix of coatings with self-lubricating effect are considered. The optimal composition of the alkoxysilane submicrocapsules, and their physicochemical properties were determined. The longer the radical chain length is, the lower is the rate of hydrolysis, and, accordingly, the more stable is the formed emulsion. The methods of laser correlation spectroscopy in measuring the size and zeta potentials of the submicrocapsules with different loads of the active agent allowed to determine the optimal ratios of the active ingredients. The optimal concentration of the active agent is between 4 and 9%. Based on contact angle studies, octadecyltrimethoxysilane was selected as optimum compound. The introduction of 4 wt% of octadecyltrimethoxysilane reduces the friction coefficient of coatings by 20–30% under vibrating motion and by 15–20% under continuous motion. The data obtained can also be useful for the encapsulation of other hydrophobic active agents and for various other purposes, for example, for the introduction of biocidal agents. KW - Microencapsulation KW - Spontaneous emulsification KW - Self-lubricating coating KW - Antifriction coefficient KW - Alkoxysilanes PY - 2019 DO - https://doi.org/10.1016/j.colsurfa.2018.12.018 SN - 0927-7757 SN - 1873-4359 IS - 563 SP - 359 EP - 369 PB - Elsevier AN - OPUS4-47233 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Relative and Absolute Methods for Measuring Photoluminescence Quantum Yields of UV/vis/NIR Emitters N2 - One of the key spectroscopic performance parameters of molecular and particulate emitters is the photoluminescence quantum yield (PL QY) that provides a direct measure for the number of emitted per absorbed photons. This triggered the interest in methods suitable for measuring this property for emitters in various environments in the UV/vis/NIR and above 1000 nm as well as on the ensemble and single emitter level. Moreover, for nonlinear emitters like lanthanide-based upconversion nanocrystals methods including instrumentation for power density-dependent PL QY studies are required. An overview of the research activities in Division Biophotonics of BAM is given and suitable relative and absolute methods for the deter-mination of PL QY of organic dyes and different types of application-relevant nanomaterials in dispersion and in the solid state are presen-ted. This covers also the design and calibration of integrating sphere setups, achievable uncertainties, and candidates for PL QY reference materials. T2 - OSRAM Veranstaltung CY - Regensburg, Germany DA - 09.01.2019 KW - Quantum yield KW - Calibration KW - Reference material KW - Uncertainty KW - Absolute fluorometry KW - Integrating sphere spectroscopy KW - NIR KW - IR KW - Fluorescence KW - Nanoparticle KW - Dye PY - 2019 AN - OPUS4-47263 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Beständigkeit von Fluorkautschuk in Kraftstoffen und Heizöl mit biogenen Anteilen unter Druckbeanspruchung N2 - Die Bewertung der Werkstoffbeständigkeit ist von großer Bedeutung bei Änderung der Zusammensetzung der Kraftstoffe und des Heizöls, insbesondere die Frage nach der Beständigkeit der Dichtungswerkstoffe bei Zusätzen von Bioethanol und Biodiesel (Rapsölfettsäuremethylester). Vorhergehende Untersuchungen (Messungen der Veränderungen der Masse, der Zugeigenschaften und der Härte) bezogen sich auf die Bewertung der Beständigkeit häufig verwendeter Dichtungswerkstoffe wie FKM, FVMQ, VMQ, EPDM, CR, CSM, IIR, PA, NBR und PUR in Kraftstoffen und Heizöl mit 10 % Biodiesel (nicht gealtert und bis zu 5 Jahre gealtert) unter statischen Bedingungen. Ziel der Untersuchungen war die Bewertung der Beständigkeit von Fluorkautschuk unter verpressten Bedingungen in Analogie zu den Einsatzbedingungen in der Praxis. Die Masse und der Druckverformungsrest von Prüfkörpern aus FKM wurden vor und nach der Auslagerung über einen Zeitraum von 3, 7, 14, 28, 56 und 90 Tagen in E10 (Kraftstoff mit max. 10 % Ethanol), E85 (Kraftstoff mit 85 % Ethanol), Biodiesel (Rapsölfettsäuremethylester), Super (Kraftstoff mit max. 5 % Ethanol), Dieselkraftstoff mit max. 5 % Biodiesel, Super Plus (Kraftstoff ohne Ethanolzusatz) und Heizöl mit 10 % Biodiesel (B10) bei 40 °C gemäß ISO 815-1 bestimmt. Die Druckverformungsrestprüfung zählt neben der Messung der Härte, der Dichte und der Zugeigenschaften zu den wichtigsten Grundprüfverfahren der Elastomerindustrie. Nach Ende der Auslagerung in den Kraftstoffen und der Aufhebung der Verpressung wur-de der Druckverformungsrest der Prüfkörper in regelmäßigen Zeitabständen bis zu einer Rücktrocknung > 90 Tage bestimmt. Zum Vergleich wurden Prüfkörper aus FKM ohne Kraftstoff oder Heizöl unter Verpressung bei 40 °C ausgelagert. Die Masseänderung der Prüfkörper aus FKM betrug nach 90 Tagen Auslagerung in E10 9 %, in Super 8 %, in E85 4% und 0,6 % in Biodiesel. Die Erhöhung der Masse und die damit verbundene Quellung der Prüfkörper in E10 und Super mit 5 – 10% Ethanolzusatz hatte einen Einfluss auf den Druckverformungsrest, der sprunghaften Veränderungen unterlag im Vergleich zu den Werten nach Auslagerung in Biodiesel, Dieselkraftstoff und Heizöl B10 bei 40 °C. Zum Vergleich, unter statischen Bedingungen verringerte sich die Zugfestigkeit der Prüfkörper aus FKM nach Auslagerung in E10 bei 40 °C um 31 % und die Reißdehnung um 18 %. T2 - Gastvortrag im Rahmen des Seminars: Ausgewählte Kapitel der Werkstofftechnik an der Bergischen Universität Wuppertal CY - Wuppertal, Germany DA - 11.01.2019 KW - Dichtungswerkstoffe KW - Beständigkeit in Biokraftstoffen KW - Biodiesel KW - Heizöl mit 10% Biodiesel KW - E10 (Kraftstoff mit bis zu 10% Ethanol) PY - 2019 AN - OPUS4-47222 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Taparli, Ugur Alp T1 - In situ TIG-Welding monitoring using Laser-Induced Breakdown Spectroscopy N2 - Chemical composition of the welding seam and HAZ has significant effect on weld quality. Current inspection methods for weld seams measure and investigate post factum and cannot prevent weld defects. Element burn-off may significantly affect solidification leading to embrittlement or cracking. Control of weld chemical compositions insures a controlled solidification and resistance to related weld defects. “Industry 4.0” is the current trend of automation and data exchange in manufacturing technologies. With this trend “intelligent” welding machines will be developed. LIBS can provide significantly important online data for such systems. T2 - Forschungsseminar OvGU Magdeburg CY - Magdeburg, Germany DA - 24.01.2019 KW - In situ measurement KW - LIBS TIG welding KW - Austenitic stainless steels KW - Chemical composition PY - 2019 AN - OPUS4-47266 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pfretzschner, Beate T1 - Neutronen-Radiographie zur Detektion von Wasserstoff in Stahl N2 - Es werden das Verfahren der Neutronenradiographie erläutert und die Ergebnisse von Messungen an wasserstoffbeladenen Zugproben vorgestellt. T2 - BMDK der OvGU Magdeburg CY - Magdeburg, Germany DA - 24.01.2019 KW - Supermartensit KW - Neutronenradiographie KW - Wasserstoff PY - 2019 AN - OPUS4-47259 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - de Zeeuw, C. A1 - Teixeira de Freitas, S. A1 - Zarouchas, D. A1 - Schilling, Markus A1 - Lopes Fernandes, R. A1 - Portella, Pedro Dolabella A1 - Niebergall, Ute T1 - Creep behaviour of steel bonded joints under hygrothermal conditions N2 - The aim of this research is to study the influence of moisture absorption at low moisture contents on the creep behaviour of an epoxy adhesive in steel bonded joints. Single lap joints were manufactured using high strength steel adherends and a two-component epoxy adhesive. The single lap joints were tested at load Levels corresponding to average lap shear stresses of±5%, 15%, 30% and 45% of the dry lap shear strength in both 40 °C air and 40 °C distilled water. Specimens were not pre-aged to be able to analyse the coupled effect of moisture and loading. The test results show that an increase in the load level resulted in an increase in the instantaneous strain and in the creep strain rate. The creep strain of single lap joints loaded in water was generally larger than for the ones loaded in air. For joints loaded in water the creep behaviour was found to be dependent on the moisture concentration in the adhesive. At low moisture percentages creep was suppressed, resulting in a lower instantaneous strain. At higher moisture percentages creep was promoted, resulting in a larger strain rate. The suppression of creep at low moisture percentages is attributed to water molecules bonding to the epoxy macromolecules, resulting in a reduction in molecular mobility and a smaller creep strain. At higher moisture percentages the plasticizing effect of the water dominates, resulting in a larger creep strain. The Maxwell threeelement solid model and Kelvin-Voigt three-element solid model were used to simulate the creep behaviour of the single lap joints loaded in air and water. The models gave good representations of the creep Response across the different load levels in both water and air, they were however unable to give a correct representation of the instantaneous strain of the single lap joints loaded in water. This is attributed to the models being unable to account for the present short-term relaxation process that is dependent on the moisture concentration. KW - C. lap-shear KW - D. aging KW - D. creep D. viscoelasticity KW - Hygrothermal KW - Viscoelastic model PY - 2019 DO - https://doi.org/10.1016/j.ijadhadh.2019.03.002 SN - 0143-7496 VL - 91 SP - 54 EP - 63 PB - Elsevier AN - OPUS4-47538 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Legall, Herbert A1 - Schwanke, Christoph A1 - Bonse, Jörn A1 - Krüger, Jörg T1 - X-ray emission during ultrashort pulse laser processing N2 - The industrial use of ultrashort laser pulses has made considerable progress in recent years. The reasons for this lie in the availability of high average powers at pulse repetition rates in the several 100 kHz range. The advantages of using ultrashort laser pulses in terms of processing precision can thus be fully exploited. However, high laser intensities on the workpiece can also lead to the generation of unwanted X-rays. Even if the emitted X-ray dose per pulse is low, the accumulated X-ray dose can become significant for high-repetition-rate laser systems so that X-ray exposure safety limits must be considered. The X-ray emission during ultrashort pulse laser processing was investigated for a pulse duration of 925 fs at 1030 nm wavelength and 400 kHz repetition rate. Industrially relevant materials such as steel,aluminum and glass were treated. Tungsten served as reference. X-ray spectra were recorded, and X-ray dose measurements were performed for laser treatment in air. For laser intensities > 2 × 10^13 W/cm2, X-ray doses exceeding the regulatory exposure limits for members of the public were found. Suitable X-ray protection strategies are proposed. T2 - SPIE Photonics West CY - San Francisco, USA DA - 02.02.2019 KW - Laser-induced X-ray emission KW - Ultrashort laser material interaction KW - Radiation protection PY - 2019 SN - 978-1-5106-2459-7 DO - https://doi.org/10.1117/12.2516165 SN - 0277-786X SN - 1996-756X VL - 10908 SP - 1090802-1 EP - 1090802-7 PB - SPIE - The international society for optics and photonics CY - Bellingham, WA, USA AN - OPUS4-47510 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tielemann, Christopher T1 - Surface Initiated Microstructure Formation in Glass -Ceramics N2 - Übersicht zur Oberflächeninitiierten Mikrostrukturbildung in Glasoberflächen. Dabei wird auf die Kristallvorzugsorientierung senkrecht zur Oberfläche der sich unter Temperatureinfluss behandelten Glasproben eingegangen. Zudem werden die ersten Experimente zur Eingrenzung des Ursprungs dieser Orientierung vorgestellt. N2 - Overview about the surface initiated microstructure formation in glass surfaces. Samples which are exposed to a temperature treatment, can develop a crystalline microstructure above Tg at the surface. These separated crystals can be preferably oriented towards the surface of the sample. First experiments about the origin of these orientation phenomenon as well as the potentially causing mechanisms are presented and discussed within the presentation. T2 - AK Glasig-kristalline Multifunktionswerkstoffe 2019 CY - TU Clausthal, Germany DA - 21.02.2019 KW - Orientation KW - Glass KW - Crystallization KW - Diopside PY - 2019 AN - OPUS4-47537 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, P. T1 - Ursachen korrosionsanfälliger Oberflächen bei geschliffenen nichtrostenden Stählen N2 - Ergebnisse aus dem AiF Forschungsvorhaben IGF 18823 N/1 "Optimierung von Korundschleifprozessen" Ein Referenzwerkstoff mit einem definierten Oberflächenzustand wurde zunächst umfassend mittels elektrochemischer Korrosionsuntersuchungen, KorroPad-Untersuchungen und oberflächenanalytischer Verfahren charakterisiert. Anhand definierter Schleifversuche an diesem Referenzzustand wurden anschließend verschiedene Schleifparameter variiert, deren Auswirkungen auf die Korrosionsbeständigkeit mit den gleichen Methoden beurteilt wurden. Somit war es möglich, den Einfluss einzelner Schleifparameter auf das Korrosionsverhalten aufzuzeigen. T2 - MDZ Forschungsseminar 2019 CY - Magdeburg, Germany DA - 12.03.2019 KW - Nichtrostender Stahl KW - Korrosionsschnelltest KW - KorroPad KW - Passivschicht PY - 2019 AN - OPUS4-47535 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Martynenko, Irina V. A1 - Kusic, Dragana A1 - Weigert, Florian A1 - Stafford, S. A1 - Donnelly, F. C. A1 - Evstigneev, R. A1 - Gromova, Y. A1 - Baranov, A. V. A1 - Rühl, Bastian A1 - Kunte, Hans-Jörg A1 - Gun'ko, Y. K. A1 - Resch-Genger, Ute T1 - Magneto-fluorescent microbeads for bacteria detection constructed from superparamagnetic Fe3O4 nanoparticles and AIS/ZnS quantum dots N2 - The efficient and sensitive detection of pathogenic microorganisms in aqueous environments, such as water used in medical applications, drinking water, and cooling water of industrial plants, requires simple and fast methods suitable for multiplexed detection such as flow cytometry (FCM) with optically encoded carrier beads. For this purpose, we combine fluorescent Cd-free Ag−In−S ternary quantum dots (t-QDs) with fluorescence Lifetimes (LTs) of several hundred nanoseconds and superparamagnetic Fe3O4 nanoparticles (SPIONs) with mesoporous CaCO3 microbeads to a magneto-fluorescent bead platform that can be surface-functionalized with bioligands, such as antibodies. This inorganic bead platform enables immuno-magnetic separation, target enrichment, and target quantification with optical readout. The beads can be detected with steady-state and time-resolved fluorescence microscopy and flow cytometry (FCM). Moreover, they are suited for readout by time gated emission. In the following, the preparation of these magneto-fluorescent CaCO3 beads, their spectroscopic and analytic characterization, and their conjugation with bacteria-specific antibodies are presented as well as proof-of-concept measurements with Legionella pneumophila including cell cultivation and plating experiments for bacteria quantification. Additionally, the possibility to discriminate between the long-lived emission of the LT-encoded capture and carrier CaCO3 beads and the short-lived Emission of the dye-stained bacteria with time-resolved fluorescence techniques and single wavelength excitation is demonstrated. KW - Fluorescence KW - method KW - lifetime KW - quantum yield KW - particle KW - magnetic nanoparticle KW - immunoseparation KW - flow cytometry KW - fluorescence microscopy KW - nanoparticle KW - quantum dot KW - AIS QD KW - fluorescence KW - bacteria detection KW - bacteria KW - antibody KW - Legionella KW - screening tes KW - FLIM PY - 2019 DO - https://doi.org/10.1021/acs.analchem.9b01812 SN - 0003-2700 SN - 1520-6882 VL - 91 SP - 12661 EP - 12669 PB - American Chemical Society CY - Washington, DC AN - OPUS4-50117 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Khandarhaeva, S. A1 - Fedotenko, T. A1 - Pakhomova, A. A1 - Gromilov, S. A1 - Dubrovinsky, L. A1 - Dubrovinskaia, N. A1 - Yusenko, Kirill T1 - Equations of state of rhodium, iridium and their alloys up to 70 GPa N2 - Knowledge of the compressional and thermal behaviour of metals and alloys is of a high fundamental and applied value. In this work, we studied the behaviour of Ir, Rh, and their fcc-structured alloys, Ir0.42Rh0.58 and Ir0.26Os0.05Pt0.31Rh0.23Ru0.15, up to 70 GPa using the diamond anvil cell technique with synchrotron X-ray diffraction. We found that all these materials are structurally stable upon room-temperature hydrostatic compression in the whole pressure interval, as well as upon heating to 2273 K both at ambient and high pressure. Rh, Ir0.42Rh0.58 and Ir0.26Os0.05Pt0.31Rh0.23Ru0.15 were investigated under static compression for the first time. According to our data, the compressibility of Ir, Rh, fcc–Ir0.42Rh0.58, and fcc Ir0.26Os0.05Pt0.31Rh0.23Ru0.15, can be described with the 3rd order Birch-Murnaghan equation of state with the following parameters: V0 = 14.14(6) Å3·atom−1, B0 = 341(10) GPa, and B0' = 4.7(3); V0 = 13.73(7) Å3·atom−1, B0 = 301(9) GPa, and B0' = 3.1(2); V0 = 13.90(8) Å3·atom−1, B0 = 317(17) GPa, and B0' = 6.0(5); V0 = 14.16(9) Å3·atom−1, B0 = 300(22) GPa, B0' = 6(1), where V0 is the unit cell volume, B0 and B0' – are the bulk modulus and its pressure derivative. KW - EOS KW - Rh-Ir alloys KW - High-entropy alloys KW - High-pressure PY - 2019 DO - https://doi.org/10.1016/j.jallcom.2019.02.206 VL - 788 SP - 212 EP - 218 PB - Elsevier B.V. AN - OPUS4-47404 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Henning, L. M. A1 - Diaz Cubas, D. A1 - Colmenares, M. G. A1 - Schmidt, J. A1 - Bekheet, M. F. A1 - Pauw, Brian Richard A1 - Gurlo, A. A1 - Simon, U. T1 - High specific surface area ordered mesoporous silica COK-12 with tailored pore size N2 - Ordered mesoporous silica materials such as COK-12, analogous to the well-known SBA-15, are characterized by high surface areas and unique features such as defined pore sizes in the meso-size range and high pore ordering. The aim of this work was to prove the washing step and choice of calcination and aging temperature during the COK-12 synthesis as effective tools in tailoring, markedly improving the specific surface area, pore size, and pore volume. By controlling the aging temperature, the pore size was linearly adjusted between 5.7 and 8.1 nm, while preserving the hexagonal ordering of the pores. The synthesized COK-12 powders possess pore volumes and specific surface areas up to 1.23 cm3 g−1 and 860m2 g−1, respectively, which is markedly higher than what has previously been reported about COK-12. The presented results and the environmentally friendly character of the synthesis will make COK-12 more interesting for future adaption to the industrial processes, for example in catalysis, adsorption, or drug delivery. KW - Ordered mesoporous silica KW - Pore size tailoring KW - High specific surface area KW - SAXS KW - Small angle scattering PY - 2019 DO - https://doi.org/10.1016/j.micromeso.2019.01.050 SN - 1387-1811 VL - 280 SP - 133 EP - 143 PB - Elsevier AN - OPUS4-47378 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Koch, Claudia ED - Mangelsdorf, Axel ED - Weiler, Petra T1 - Normung für neue Technologien am Beispiel Additiver Fertigung N2 - Der Beitrag beleuchtet die Normung für neue Technologien am Beispiel Additiver Fertigung im Hinblick auf ihren Beitrag zur Diffusion in den Markt KW - Additive Fertigung KW - Innovation KW - Normen KW - Standards PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-473812 UR - https://www.degruyter.com/view/books/9783110629057/9783110629057-003/9783110629057-003.xml SN - 978-3-11062-905-7 DO - https://doi.org/10.1515/9783110629057 VL - 2019 SP - 18 EP - 36 PB - De Gruyter CY - Berlin, Boston ET - 1 AN - OPUS4-47381 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kraus, David T1 - Einfluss thermischer Lasten auf die Schädigung von Faser-Kunststoff-Verbunden N2 - Faser-Kunststoff-Verbunde (FKV) werden zunehmend in der Luft- und Raumfahrt, der Automobil- und Windenergieindustrie eingesetzt. Die hier entwickelten Bauteile sind oft nicht nur multiaxialen mechanischen Belastungen, sondern auch hohen klimatischen Beanspruchungen ausgesetzt. Einsatztemperaturen zwischen -60°C und 100°C bei 10-90% relativer Feuchte sind keine Seltenheit, in der Raumfahrt sind die thermischen Belastungen noch extremer. Die Auswirkungen einer Wechselwirkung extremer klimatischer Beanspruchungen mit multiaxialen mechanischen Belastungen wurden bisher kaum betrachtet. Das Ziel des Projektes ist die Untersuchung des Ermüdungsverhaltens der Faser-Kunststoff-Verbunde in Abhängigkeit von multiaxialer mechanischer Belastung, Temperatur und Feuchte. Dazu werden umfangreiche experimentelle Untersuchungen an Flach- und Rohrproben sowie numerische und analytische Berechnungen durchgeführt. Im Rahmen des Seminarvortrags wird eine mikromechanische Modellierung der thermischen Eigenspannungen innerhalb des FKV vorgestellt, welche anhand eines Finite-Elemente-Modells validiert wird. Zur Bestimmung einer Schädigungsgrenze werden verschiedene Energieansätze diskutiert, welche anschließend mit den experimentell erhaltenen Ergebnissen im Temperaturbereich zwischen -60 °C und 70 °C verglichen werden. Dabei wird gezeigt, dass mithilfe der mikromechanischen Formulierung eine temperaturunabhängige Masterschädigungslinie für quasistatisch belastete Probekörper abgeleitet werden kann. Des Weiteren können Elastizitäten und Festigkeiten in Abhängigkeit der Temperatur mit den mikromechanischen Mischungsregeln bestimmt werden. So kann der experimentelle Aufwand beim Nachweis thermomechanisch belasteter Strukturen reduziert werden. Ein ähnlicher Ansatz wird für schwingende Ermüdungsbelastung bei verschiedenen Umgebungstemperaturen diskutiert und experimentell überprüft. T2 - Kolloquium Luftfahrzeugbau und Leichtbau, TU Berlin CY - Berlin, Germany DA - 18.02.2019 KW - Composite KW - Ermüdung KW - Faser-Kunststoff-Verbunde KW - Thermomechanik KW - Schädigung PY - 2019 AN - OPUS4-47405 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koch, Claudia T1 - Standardization for emerging technologies - Additive manufacturing case study N2 - This was a short presentation on the role of Standards and standardization for the development and diffusion of an emerging technology - using additive manufacturing as an example. T2 - 6th Annual Meeting of the Indo-German Working Group on Quality Infrastructure CY - Berlin, Germany DA - 17.01.2019 KW - 3D-Printing KW - Additive Manufacturing KW - Emerging technologies KW - Standardization KW - Standards KW - Technological innovation PY - 2019 AN - OPUS4-47397 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Falk, Florian T1 - The impact of water vapour on high-temperature surface degradation by sulfurous gases of ferritic alloys N2 - Sulfur and water have a fundamental impact on the corrosion rate and potential failure of materials. It is therefore necessary to understand the mechanisms, rates, and potential means of transport, as well as the reactions of these elements with an alloy. This work investigates the effect of water vapor in the initial stages of SO2 corrosion of an ferritic model alloy containing 9 wt% Cr and 0.5 wt% Mn. The exposure experiments were studied at 650°C in situ under laboratory conditions using energy-dispersive x-ray diffraction analysis. Two separate experiments were run, one with a 99.5% Ar + 0.5% SO2 atmosphere and one with a 69.5% Ar + 0.5% SO2 + 30% H2O atmosphere. With a wet atmosphere, the alloy formed a scale with decreasing oxygen content towards the scale–alloy interface. Sulfides were identified above and below a (Fe, Cr)3O4 layer in the inner corrosion zone. In contrast to this, the overall scale growth was slower in a dry SO2 atmosphere. T2 - EUROCORR CY - Barceló Sevilla Renacimiento, Seville, Spain DA - 09.09.2019 KW - Diffraction KW - Sulfidation KW - Early oxidation KW - Corrosion KW - In situ PY - 2019 AN - OPUS4-49213 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Theiler, Geraldine T1 - Sliding performance of polymer materials in hydrogen and methane N2 - In this talk, the sliding performance of polymer materials in hydrogen and methane are presented. The influence of the environmental conditions is discussed in terms of material composition, counterface, transfer film formation, and triboreactions. T2 - International Tribology Conference/ITC CY - Sendai, Japan DA - 17.09.2019 KW - Friction KW - Wear KW - Polymer composites KW - Hydrogen KW - Methane PY - 2019 AN - OPUS4-49148 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Falk, Florian T1 - Microstructural impact on high temperature oxidation behavior of Fe-Cr-C model alloys N2 - Chromia forming high alloyed ferritic-austenitic steels are being used as boiler tube materials in biomass and coal-biomass co-fired power plants. Despite thermodynamic and kinetic boundary conditions, microstructural features such as grain orientation, grain sizes or surface deformation contribute to the oxidation resistance and formation of protective chromium-rich oxide layers. This study elucidates the impact of microstructure such as the grain size and number of carbide precipitates on high temperature oxidation at 650°C in 0.5% SO2 atmosphere. Cold-rolled Fe-16Cr-0.2C material was heat-treated to obtain two additional microstructures. After exposure to hot and reactive gases for 10 h < t < 1000 h layer thicknesses and microstructure of oxide scales are observed by scanning electron microscopy and Energy-dispersive X-ray spectroscopy. The two heat treated alloys showed reasonable oxidation resistance after 1000 h of exposure. The oxidation rate was substantially higher for the alloy with a duplex matrix after heat treatment compared to the fine-grained material. T2 - Gordon Research Conference CY - New London, New Hampshire, USA DA - 21.07.2019 KW - Corrosion KW - Microstructure KW - Oxidation KW - Sulfidation PY - 2019 AN - OPUS4-49212 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tan, K. H. A1 - Sattari, S. A1 - Beyranvand, S. A1 - Faghani, A. A1 - Ludwig, K. A1 - Schwibbert, Karin A1 - Böttcher, C. A1 - Haag, R. A1 - Adeli, M. T1 - Thermoresponsive Amphiphilic Functionalization of Thermally Reduced Graphene Oxide to Study Graphene/Bacteria Hydrophobic Interactions N2 - An understanding of the interactions of 2D nanomaterials with pathogens is of vital importance to developing and controlling their antimicrobial properties. In this work, the interaction of functionalized graphene with tunable hydrophobicity and bacteria is investigated. Poly-(ethylene glycol)-block-(poly-N-isopropylacrylamide) copolymer (PEG-b-PNIPAM) with the triazine joint point was attached to the graphene Surface by a nitrene [2 + 1] cycloaddition reaction. By thermally switching between hydrophobic and hydrophilic states, functionalized graphene sheets were able to bind to bacteria. Bacteria were eventually disrupted when the functionality was switched to the hydrophobic state. On the basis of measuring the different microscopy methods and a live/dead viability assay, it was found that Escherichia coli (E. coli) bacteria are more susceptible to hydrophobic interactions than B. cereus bacteria, under the same conditions. Our investigations confirm that hydrophobic interaction is one of the main driving forces at the presented graphene/bacteria interfaces and promotes the antibacterial activity of graphene derivatives significantly. KW - 2D nanomaterials KW - Functionalized graphene KW - Antimicrobial KW - Hydrophobic interaction PY - 2019 DO - https://doi.org/10.1021/acs.langmuir.8b03660 VL - 35 IS - 13 SP - 4736 EP - 4746 PB - ACS Publications AN - OPUS4-49235 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schwibbert, Karin A1 - Menzel, F. A1 - Epperlein, N. A1 - Bonse, Jörn A1 - Krüger, Jörg T1 - Bacterial adhesion on femtosecond laser-modified polyethylene N2 - In this study, femtosecond laser-induced sub-micrometer structures are generated to modify polyethylene (PE) surface topographies. These surfaces were subjected to bacterial colonization studies with Escherichia coli and Staphylococcus aureus as test strains. The results reveal that the nanostructures do not influence S. aureus coverage, while the adhesion of E. coli is reduced. KW - Bacterial adhesion KW - Laser-modified surface KW - Polyethylene KW - Laser-induced nanostructures KW - Biofilm PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-492280 DO - https://doi.org/10.3390/ma12193107 VL - 12 IS - 19 SP - 3107 PB - MDPI CY - Basel, Schweiz AN - OPUS4-49228 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Bewertung konstruktiv bedingter Erstarrungsrisse beim Schweißen hochfester Feinkornbaustähle N2 - Die klassische Beurteilung der Heißrissneigung erfolgt bislang primär über das Prüfen der Schweißeignung des Werkstoffes. Die konstruktiven Bedingungen und bauteilspezifischen Beanspruchungszustände bleiben dabei meist unberücksichtigt. Die Vielzahl an Heißrisstests liefert dabei lediglich werkstoff-spezifische, empiri-sche Heißrissparameter, wie z. B. Gesamtrisslänge oder Gesamtrissanzahl. Eine Bauteilübertragbarkeit ist somit oftmals nicht gegeben, gerade wenn es sich um hochbeanspruchte Konstruktionsmerkmale des Leichtbaus handelt. Folglich sind mechanische Kenngrößen (risskritische Verformungen/Spannungen) zu identifizieren, die sicher und unter realitätsnahen Bedingungen erfasst werden können. Diese dienen als Transfergrößen, um die Heißrissanfälligkeit geschweißter Bauteile mit typischen Konstruktionsmerkmalen zu bewerten. T2 - Forschungsverbund HOCHFEST - Fosta e.V. CY - Dusseldorf, Germany DA - 25.09.2019 KW - Erstarrungsriss KW - Schweißen KW - Heißriss PY - 2019 AN - OPUS4-49268 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kamaraj, Abinaya A1 - Erning, Johann Wilhelm A1 - Reimann, S. A1 - Ahrens, A. T1 - Susceptibility of 304 stainless steel to crevice corrosion in electrochemically active fluids N2 - The susceptibility of AISI 304 stainless steel to crevice corrosion on the effect of contact with electrochemically active fluids was investigated using exposure and stepwise potentiostatic polarisation. Crevice materials made up of 304 SS and Polyether ether ketone (PEEK) forming two kinds of crevices including 304 SS-to-PEEK and 304 SS-to-304 SS were tested. T2 - NACE International Corrosion Conference 2019 CY - Nashville, TN, USA DA - 24.03.2019 KW - Steel KW - Crevice KW - Corrosion KW - ECA KW - Stainless PY - 2019 SP - Paper 12868 PB - NACE International CY - Houston AN - OPUS4-49286 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kamaraj, Abinaya T1 - Susceptibility of 304 stainless steel to crevice corrosion in electrochemically active fluids N2 - The susceptibility of AISI 304 stainless steel to crevice corrosion on the effect of contact with electrochemically active fluids was investigated using exposure and stepwise potentiostatic polarisation. Crevice materials made up of 304 SS and Polyether ether ketone (PEEK) forming two kinds of crevices including 304 SS-to-PEEK and 304 SS-to-304 SS were tested. T2 - Corrosion 2019 NACE CY - Nashville, TN, USA DA - 24.03.2019 KW - Desinfection KW - Crevice corrosion KW - ECA PY - 2019 AN - OPUS4-49284 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Susceptibility of 304 stainless steel to crevice corrosion in electrochemically active fluids N2 - The susceptibility of AISI 304 stainless steel to crevice corrosion on the effect of contact with electrochemically active fluids was investigated using exposure and stepwise potentiostatic polarisation. Crevice materials made up of 304 SS and Polyether ether ketone (PEEK) forming two kinds of crevices including 304 SS-to-PEEK and 304 SS-to-304 SS were tested. T2 - Eurocorr 2019 CY - Sevilla, Spain DA - 09.09.2019 KW - ECA KW - Crevice KW - Corrosion KW - Stainless KW - Steel PY - 2019 AN - OPUS4-49282 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Susceptibility of 304 stainless steel to crevice corrosion in electrochemically active fluids N2 - The crevice corrosion behaviour of stainless steel 304 L n ECA fluids is investigated. Results are described, rules for operation are suggested T2 - Ceocor-Tagung 2019 CY - Copenhagen, Denmark DA - 21.05.2019 KW - Desinfection KW - Crevice corrosion KW - ECA PY - 2019 AN - OPUS4-49280 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rietz, U. A1 - Küchler, S. A1 - Lerche, D. A1 - Lange, Thorid A1 - Hielscher, Stefan A1 - Beck, Uwe T1 - Zentrifugalkraftbasierte Mehrprobenprüfung in einer analytischen Zentrifuge zur Bestimmung von Kleb- und Haftfestigkeiten: Metallische Referenzverbunde, Plasmaaktivierung von Polymeren, Schichthaftung auf GFK, Wirkung von Primern N2 - Das Fügeverfahren Kleben bietet viele Vorteile wie z.B. das Verbinden schwieriger Materialklassen, geringe thermische Belastung (Strukturveränderung/-schwächung) der Fügepartner und eine Lastverteilung über den gesamten Fügebereich. Die Auswahl an verfügbaren Klebstoffen und Vorbehandlungsoptionen ist dabei ebenfalls vielfältig. Einige Polymere weisen darüber hinaus Eigenschaften auf, die eine Herstellung von festen und dauerhaft beanspruchbaren Klebverbindungen erschweren. Mittels Oberflächenbehandlung, z.B. durch Plasmafeinreinigung bzw. –aktivierung, können die Grenzflächern solcher Polymere - bezogen auf die Eignung als Fügeteilpartner – optimiert werden. Schnelle Prüfverfahren zur Ermittlung von Verbundeigenschaften sind somit erforderlich. Das Messprinzip Centrifugal Adhesion Testing Technologie verwendet die radial gerichtete Zentrifugalkraft als Belastungsgröße des zu testenden Verbunds, die durch Variation der Drehzahl gesteuert wird. Bei Erreichen der kritischen Beanspruchung trennt sich ein aufgeklebter Prüfstempel vom Substrat. Zeitgleich wird ein positionsbezogenes IR-Signal aus dem drehenden Rotor an das Basisgerät gesendet und zusammen mit der Drehzahl an die PC-Software übertragen. Für jede Probe wird die Bruchkraft berechnet und in Echtzeit angezeigt. Der Adhesion Analyser LUMiFrac® untersucht bis zu acht Prüfkörper unter identischen Bedingungen. Das neue Messprinzip erfüllt die Anforderungen von DIN EN 15870, DIN EN 14869-2, ISO 4624 sowie DIN EN 13144. Die Multiprobentestung ermöglicht schnelle Charakterisierungen von Klebverbindungen. So kann der Effekt einer Plasmabehandlung von Bauteilen auf die Verbundfestigkeit zeitsparend bestimmt werden. Die gezielte Veränderung unterschiedlicher Plasma-Parameter, wie beispielsweise, die Plasmazusammensetzung, der Abstand vom Plasmabrenner zur Oberfläche oder die Verweildauer unter dem Brenner, beeinflußt die Festigkeit des Klebsystems und ist dem LUMiFrac direkt quantifizierbar. Neben der Festigkeitsbestimmung von Klebverbindungen ist die Haftung von Schichtsystemen ein wichtiger Anwendungsbereich. Ergebnisse für Zug- und Scherbeanspruchung, realisiert mit unterschiedlichen Prüfkörper-Geometrien, werden vorgestellt. Ferner werden verschiedene festigkeitsbeeinflussende Faktoren, wie Prüfgeschwindigkeit oder Substratverformung bei Beanspruchung untersucht T2 - 35. Workshop des ak-adp CY - Nuremberg, Germany DA - 20.11.2019 KW - Adhäsion KW - Mehrprobenprüfung KW - Analytische Zentrifuge KW - Kleb- und Haftfestigkeit PY - 2019 SN - 978-3-00-063646-2 SP - 100 EP - 109 AN - OPUS4-50149 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kauss, Norman T1 - Detektion von Sensibilisierung am nichtrostenden Lean-Duplex-Stahl 1.4062 mit verschiedenen elektrochemischen Methoden N2 - Vorstellung von EPR, Ekrit, CPT und KorroPad zur Erfassung von Sensibilisierung am Lean Duplex 1.4062 an verschieden wärmebehandelten Zuständen. T2 - GfKORR-Arbeitskreis "Korrosion und Korrosionsschutz von Eisen und Stahl" CY - Duisburg, Germany DA - 12.12.2019 KW - Lean Duplex KW - Sensibilisierung KW - Lochkorrosion KW - EPR KW - KorroPad KW - Altern PY - 2019 AN - OPUS4-50182 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - Properties of powder-in-tube formed magnetocaloric materials N2 - This talk gives an overview of the shaping options for magnetocaloric materials. We have shown that powder-in-tube processing of these functional materials is a straightforward and efficient way to obtain wires and stacked structures for heat exchange. T2 - Eingeladener Vortrag / Symposiumsorganisation und Vortrag CY - Stockholm, Sweden DA - 05.09.2019 KW - X-Ray imaging KW - Additive Manufacturing KW - Magnetocaloric KW - Material Science KW - Non-Destructive testing PY - 2019 AN - OPUS4-50177 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - Magnetocaloric materials for cooling and harvesting of low-grade waste heat N2 - To date, there are very few technologies available for the conversion of low-temperature waste heat into electricity. Thermomagnetic generators are one approach proposed more than a century ago. Such devices are based on a cyclic change of magnetization with temperature. For thermomagnetic materials, we used a commercial magnetocaloric alloy with a transition temperature of 300 K. T2 - Symposiumsorganisation und Vortrag CY - Stockholm, Sweden DA - 05.09.2019 KW - X-Ray imaging KW - Energy harvesting KW - Additive Manufacturing KW - Magnetocaloric KW - Material Science KW - Non-Destructive testing PY - 2019 AN - OPUS4-50178 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kauss, Norman T1 - Detektion von Sensibilisierung am nichtrostenden Lean-Duplex-Stahl 1.4062 mit verschiedenen elektrochemischen Methoden N2 - Vergleich von EPR, EKrit, CPT und KorroPad zur Ermittlung von Sensibilisierung an dem bei 600 °C gealterten Lean Duplex 1.4062. T2 - Korrosionsuntersuchung und -überwachung" und "Grundlagen und Simulation" CY - Dusseldorf, Germany DA - 21.11.2019 KW - Lean Duplex KW - Sensibilisierung KW - Lochkorrosion KW - EPR KW - KorroPad KW - Altern PY - 2019 AN - OPUS4-50180 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Planung und Betrieb von Trinkwasserinstallationen: Was uns das Regelwerk sagt N2 - Die aktuellen Vorgaben aus gesetzlichen Regelungen und dem technischen Regelwerk für die Planung, Erstellung und den Betrieb einer Trinkwasserinstallation werden dargelegt. Beispiele für einzelne Punkte werden gegeben. T2 - Der sichere Einsatz von Werkstoffen aus Kupfer und Kupferlegierungen in der Trinkwasserinstallation CY - Iserlohn, Germany DA - 12.12.2019 KW - Werkstoffe KW - Trinkwasserinstalltion KW - Sicherer Betrieb KW - Wartung PY - 2019 AN - OPUS4-50184 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - Energy harvesting near room temperature using thermomagnetic materials N2 - To date, there are only very few technologies available for the conversion of low temperature waste heat to electricity. In this talk, we first describe the principle of thermomagnetic generators. Then we focus on the impact of topology of the magnetic circuit within thermomagnetic generators. We demonstrate that the key operational parameters strongly depend on the genus, i.e. the number of holes within the magnetic circuit. T2 - 8th WMRIF Symposium and General Assembly CY - Budapest, Hungary DA - 17.06.2019 KW - Energy harvesting KW - Magnetocaloric KW - Material Science KW - Non-Destructive testing PY - 2019 AN - OPUS4-50176 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - Anwendungsaspekte magnetischer Funktionsmaterialien: Untersuchungen mit Computertomographie N2 - In diesem Vortrag wird am Beispiel magnetischer Werkstoffe zur Energiewandlung gezeigt, wie röntgentomographische Untersuchungen zur Strukturaufklärung in Kompositen und Massivproben beitragen können. Die Bauteile werden zerstörungsfrei geprüft, um Risse, Poren und andere Defekte und ihren Einfluss auf die funktionellen Eigenschaften dreidimensional und rechtzeitig im Lebenszyklus des Werkstoffs zu charakterisieren. Kombiniert man Mikrotomographie mit anderen Methoden der magnetischen Werkstoffcharakterisierung, lassen sich einzigartige Aussagen über den Aufbau und die funktionellen Eigenschaften treffen. T2 - Werkstoffwoche CY - Dresden, Germany DA - 18.09.2019 KW - X-Ray Imaging KW - Additive Manufacturing KW - Magnetocaloric KW - Material Science KW - Non-Destructive testing PY - 2019 AN - OPUS4-50175 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - A thermomagnetic generator for harvesting low-grade waste heat N2 - To date, there are only very few technologies available for the conversion of low temperature waste heat to electricity. In this talk, we first describe the principle of thermomagnetic generators. Then we focus on the impact of topology of the magnetic circuit within thermomagnetic generators. We demonstrate that the key operational parameters strongly depend on the genus, i.e. the number of holes within the magnetic circuit. T2 - Eingeladener Vortrag / Symposiumsorganisation und Vortrag CY - Uppsala, Sweden DA - 28.08.2019 KW - Energy harvesting KW - Magnetocaloric KW - Material Science KW - Non-Destructive testing PY - 2019 AN - OPUS4-50179 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gharaati, S. A1 - Wang, Cui A1 - Förster, C. A1 - Weigert, Florian A1 - Resch-Genger, Ute A1 - Heinze, K. T1 - Triplet–Triplet Annihilation Upconversion in a MOF with AcceptorFilled Channels N2 - In summary, we report a highly modular solid TTA-UC system comprising of a crystalline, thermally stable PCN222(Pd) MOF with CA-coated MOF channels and with a DPA annihilator embedded in a solution-like environment in the MOF channels. This solid material displays blue upconverted delayed emission with a luminescence lifetime of 373 us, a threshold value of 329 mW*cm-2 and a triplet–triplet energy transfer efficiency of 82%. This optical application adds another facet to the versatile chemistry of PCN-222 MOFs. The design concept is also applicable to other TTA-UC pairs and enables tuning of the UCL color, for example, by replacing DPA with other dyes as exemplarily shown for 2,5,8,11-tetra-tert-butyl-perylene, that yields UCL at 450 nm. Current work aims to reduce the oxygen sensitivity and to increase the retention of the trapped annihilators in organic environments, for example, by tuning the chain length of the carboxylic acid and by coating the MOF surface. In addition, the TTA-UC efficiency will be further enhanced by reducing the reabsorption of the UC emission caused by Pd(TCPP) and by optimizing the sensitizer/annihilator interface. KW - Porphyrin KW - Method KW - MOF KW - Fluorescence KW - Dye KW - Sensor KW - Oxygen sensitive KW - Single molecule KW - DPA KW - Lifetime KW - Upconverstion KW - Quantum yield KW - Triplet-triplet annihilation KW - Sensitization KW - Energy transfer KW - NMR PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-500580 DO - https://doi.org/10.1002/chem.201904945 VL - 26 IS - 5 SP - 1003 EP - 1007 PB - Wiley-VCH Verlag CY - Weinheim AN - OPUS4-50058 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - Mikrocomputertomographie für die zerstörungsfreie Untersuchung von Pulvern und additiv gefertigten Bauteilen N2 - In diesem Vortrag wird am Beispiel magnetischer Werkstoffe zur Energiewandlung gezeigt, wie röntgentomographische Untersuchungen zur Strukturaufklärung in Kompositen und Massivproben beitragen können. Die Bauteile werden zerstörungsfrei geprüft, um Risse, Poren und andere Defekte und ihren Einfluss auf die funktionellen Eigenschaften dreidimensional und rechtzeitig im Lebenszyklus des Werkstoffs zu charakterisieren. Kombiniert man Mikrotomographie mit anderen Methoden der magnetischen Werkstoffcharakterisierung, lassen sich einzigartige Aussagen über den Aufbau und die funktionellen Eigenschaften treffen. T2 - Seminar Yxlon CY - Dresden, Germany DA - 15.05.2019 KW - X-Ray imaging KW - Additive Manufacturing KW - Materials Science KW - Non-destructive testing PY - 2019 AN - OPUS4-50157 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Colini, Claudia T1 - Ink recipes from the islamic era: Texts, manuscripts, ink reproductions and scientific analyses N2 - Ink recipes can often be found in Arabic manuscripts. They may be included in treatises of diverse subjects – from handbooks for secretaries or calligraphers to books on arts and crafts, to alchemical and astrological essays. Recipes can also appear, with or without relation to the main text in the manuscript, in the form of lists or collections or even added in empty spaces as single entries. Why were these recipes written down? Were they used by the many professionals dealing with inks in their every-day work? Or were they part of the literary genre of adab with little or no practical application? To answer these questions a research project was set up: ink recipes have been collected from written Arabic sources, their feasibility has been assessed and some of them have been reproduced. These samples were artificially aged and analysed through an array of analytical techniques, most non-invasive and non-destructive, and the results compared to the data obtained by the application of the same analyses on concrete manuscripts. The codicological characteristics of the manuscripts have also been studied. My aim in this talk is to show how such an interdisciplinary approach could be beneficial for the study of material culture. T2 - Broadening Horizons 6 CY - Berlin, Germany DA - 24.06.2019 KW - Inks KW - Arabic Recipes KW - Non destructive analytical techniques PY - 2019 AN - OPUS4-50160 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - Mikro-Computertomographie für die zerstörungsfreie Untersuchung von Pulvern und additiv gefertigten Bauteilen N2 - In diesem Vortrag wird am Beispiel magnetischer Werkstoffe zur Energiewandlung gezeigt, wie röntgentomographische Untersuchungen zur Strukturaufklärung in Kompositen und Massivproben beitragen können. Die Bauteile werden zerstörungsfrei geprüft, um Risse, Poren und andere Defekte und ihren Einfluss auf die funktionellen Eigenschaften dreidimensional und rechtzeitig im Lebenszyklus des Werkstoffs zu charakterisieren. Kombiniert man Mikrotomographie mit anderen Methoden der magnetischen Werkstoffcharakterisierung, lassen sich einzigartige Aussagen über den Aufbau und die funktionellen Eigenschaften treffen. T2 - TU München Vortragsreihe CY - Munich, Germany DA - 24.01.2019 KW - X-Ray Imaging KW - Additive Manufacturing KW - Material Science KW - Non-destructive testing PY - 2019 AN - OPUS4-50156 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Colini, Claudia T1 - Fifty shades of black: Typologies and terminology of black inks in the light of new discoveries N2 - The identification of the materials constituting an artefact is the basis of any correct conservation project. For this reason (among others) in the last 50 years analytical techniques have been applied to the study of manuscripts. Unfortunately, the scientific investigation of Arabic books is still uncommon, focusing mainly on single case studies of illuminated manuscripts where the black media used to write the text is largely overlooked. This lack of knowledge prompted a recent research in which black ink recipes have been collected from written Arabic sources, their feasibility has been assessed, and some of them have been reproduced. These samples were artificially aged and analysed through an array of analytical techniques, mostly non-invasive and non-destructive, in order to build a database of Arabic inks and their ingredients and to verify the detection limits of the equipment employed. Finally, the results were compared to the data collected from historical manuscripts. In this talk I will focus on the ink typologies and the terminology (ancient and modern) used to describe them. In particular I will highlight how even the modern classification fails to capture the variety encountered in both recipes and manuscripts, particularly in the light of recent discoveries. I will address especially the terminological and conceptual issues of mixed inks – in the form of carbon inks and tannins, of carbon and iron gall inks, and of carbon and metallic salts –, iron gall inks made without vitriol and iron gall inks made with sources of tannins different from gall nuts. T2 - First International Conference Oriental Manuscripts: Codicology and Conservation issues CY - Saint Petersburg, Russia DA - 04.12.2019 KW - Ink terminology KW - Codicology KW - Non destructive analytical techniques PY - 2019 AN - OPUS4-50159 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Colini, Claudia T1 - Ink for papyri, ink of papyrus: Recipes from the Arabic world N2 - Papyrus was in use in the Islamic world until the 11th century and few ink recipes collected from treatises about the art of the books are dedicated to this support. But papyrus was also burnt in order to obtain soot used as an ingredient for a particular type of ink (midād al-qarāṭīs). In this talk I will give an overview of the recipes – in particular those by ar-Rāzī –, their context and transmission in order to evaluate this double nature of papyrus, which is considered at the same time a writing support and a material to be recycled. Moreover, I will discuss what kinds of ink are most likely to be found, according to these literary sources, on Arabic manuscripts and documents written on papyrus and compare them to the typologies mentioned for paper and parchment. These results are the premises of a research project starting at the beginning of 2019, in which a number of dated fragments from several European institutions will be analysed with non-destructive techniques in order to establish a profile of the main writing media used in the early centuries of the Islamic Era. T2 - 29th International Congress of Papyrology CY - Lecce, Italy DA - 28.07.2019 KW - Inks KW - Arabic recipes KW - Papyrus PY - 2019 AN - OPUS4-50158 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Colini, Claudia T1 - A black ink by any other name...: Typologies of arabic inks and their detection limits N2 - In this poster we will present some results of a research projects dealing with Arabic recipes of black inks [1-2]. To improve conservation practices of Arabic manuscripts we have assessed the feasibility of the recipes collected from many Arabic sources on bookmaking and reproduced the most common inks. Ink samples were then artificially aged and analysed using an array of analytical techniques, mostly non-invasive, in order to build a database of Arabic inks and their ingredients and also to verify the detection limits of the portable equipment employed. We will show procedures and problems concerning the identification of ink types and ingredients using reflectography (in Vis, IR and UV), X-Ray Fluorescence, Infrared and Raman spectroscopy. The focus will be in particular on squid ink [3] and mixed inks – both in the form of carbon inks with the addition of tannins and of a mixture of carbon and iron gall inks – which are particularly difficult to detect [4]. We will also examine the results of iron gall inks made with iron filings or nails instead of vitriol, the various precursor used to extract gallic acid that are mentioned in the sources as surrogates of gall nuts. [1] A. Schopen, Tinten und Tuschen des arabisch-islamischen Mittelalters, Göttingen: Vandenhoeck & Ruprecht, 2004 [2] S. Fani, Le arti del libro secondo le fonti arabe originali. I ricettari arabi per la fabbricazione degli inchiostri (sec. IX-XIII): loro importanza per una corretta valutazione e conservazione del patrimonio manoscritto, PhD thesis, Napoli: Università L’Orientale, 2013 [3] S. Centeno, J. Shamir Journal of Molecular Structure, 873 (2008), 149-159 [4] C. Colini et. al, Manuscript cultures, 11 (2018) 43-50 T2 - Jahrestagung „Archäometrie und Denkmalpflege 2019“ CY - Vienna, Austria DA - 11.09.2019 KW - Inks KW - Reflectography KW - XRF KW - Raman Spectroscopy KW - ATR PY - 2019 AN - OPUS4-50162 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Colini, Claudia ED - Hahn, Oliver ED - Rabin, Ira T1 - A black ink by any other name... Typologies of Arabic inks and their detection limits N2 - In this poster we will present some results of a research projects dealing with Arabic recipes of black inks. To improve conservation practices of Arabic manuscripts we have assessed the feasibility of the recipes collected from many Arabic sources on bookmaking and reproduced the most common inks. Ink samples were then artificially aged and analysed using an array of analytical techniques, mostly non-invasive, in order to build a database of Arabic inks and their ingredients and also to verify the detection limits of the portable equipment employed. We will show procedures and problems concerning the identification of ink types and ingredients using reflectography (in Vis, IR and UV), X-Ray Fluorescence, Infrared and Raman spectroscopy. The focus will be in particular on squid ink and mixed inks – both in the form of carbon inks with the addition of tannins and of a mixture of carbon and iron gall inks – which are particularly difficult to detect. We will also examine the results of iron gall inks made with iron filings or nails instead of vitriol, the various precursor used to extract gallic acid that are mentioned in the sources as surrogates of gall nuts. T2 - Jahrestagung „Archäometrie und Denkmalpflege 2019“ CY - Vienna, Austria DA - 11.09.2019 KW - Inks KW - Reflectography KW - XRF KW - Raman Spectroscopy KW - ATR PY - 2019 SN - 0947-6229 VL - Sonderheft 9 SP - 93 EP - 96 PB - Deutsches Bergbau-Museum Bochum CY - Bochum AN - OPUS4-50163 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kembuan, C. A1 - Saleh, Maysoon I. A1 - Rühle, Bastian A1 - Resch-Genger, Ute A1 - Graf, C. T1 - Coating of upconversion nanoparticles with silica nanoshells of 5–250 nm thickness N2 - A concept for the growth of silica shells with a thickness of 5–250 nm onto oleate-coated NaYF4:Yb3+/Er3+ upconversion nanoparticles (UCNP) is presented. The concept enables the precise adjustment of shell thicknesses for the preparation of thick-shelled nanoparticles for applications in plasmonics and sensing. First, an initial 5–11 nm thick shell is grown onto the UCNPs in a reverse microemulsion. This is followed by a stepwise growth of these particles without a purification step, where in each step equal volumes of tetraethyl orthosilicate and ammonia water are added, while the volumes of cyclohexane and the surfactant Igepal® CO-520 are increased so that the ammonia water and surfactant concentrations remain constant. Hence, the number of micelles stays constant, and their size is increased to accommodate the growing core–shell particles. Consequently, the formation of core-free silica particles is suppressed. When the negative zeta potential of the particles, which continuously decreased during the stepwise growth, falls below −40 mV, the particles can be dispersed in an ammoniacal ethanol solution and grown further by the continuous addition of tetraethyl orthosilicate to a diameter larger than 500 nm. Due to the high colloidal stability, a coalescence of the particles can be suppressed, and single-core particles are obtained. This strategy can be easily transferred to other nanomaterials for the design of plasmonic nanoconstructs and sensor systems. KW - Reverse microemulsion KW - Silica coating KW - Stepwise growth KW - Thick shells KW - Upconversion nanoparticles PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-502769 DO - https://doi.org/10.3762/bjnano.10.231 SN - 2190-4286 VL - 10 SP - 2410 EP - 2421 PB - Beilstein-Institut zur Förderung der Chemischen Wissenschaften CY - Frankfurt, M. AN - OPUS4-50276 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Artinov, Antoni A1 - Karkhin, Victor T1 - Геометрические различия между кратером шва и сварочной ванной T1 - Geometric differences between end crater and weld pool N2 - Приведено аналитическое решение задачи теплопроводности после прекращения действия подвижного источника теплоты для различных комбинаций источника и свариваемого тела. Показано, что после выключения источника возможно дополнительное плавление основного металла за счет перегретого жидкого металла сварочной ванны. Например, при лазерной сварке со сквозным проплавлением стальной пластины толщиной 2 мм длина кратера шва может быт на 19% больше установившейся длины сварочной ванны. Установлено, что центр кратера, в котором заканчивается затвердевание жидкого металла, смещен в сторону хвостовой части кратера относительно оси теплового источника в момент прекращения его действия. Скорость и направление кристаллизации металла сварочной ванны и кратера различны. N2 - A functional-analytical solution of the problem of heat conduction after the moment of switch-off of the moving heat source is presented. Different combinations of heat sources and heated bodies are considered. It is demonstrated that an additional melting of the base metal is possible after the switch-off due to the overheated weld pool metal. For example, in laser beam keyhole welding of a 2 mm thick steel plate, the crater can be 19% longer than the weld pool. It is found that the crater centre, where the solidification of the liquid metal ends, is displaced from the heat source axis at the moment of switch-off towards the weld pool tail. The rate and the direction of crystallization of the molten metal in the weld pool and the end crater differ significantly. KW - сварочная ванна KW - кратер шва KW - плавление, KW - кристаллизация, KW - температурное поле KW - функция теплонасыщения KW - Weld pool KW - End crater KW - Melting KW - Solidification KW - Temperature field KW - Heat saturation function PY - 2019 SN - 2071-5234 SP - 19 EP - 23 PB - National Agency for Control and Welding CY - Moscow AN - OPUS4-50289 LA - rus AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Von der Anwendung ins Prüflabor: Maßstabsgetreues Bewerten von Spannungen in geschweißten Bauteilen N2 - Eigenspannungen sind von zentraler Bedeutung für die Performance geschweißter Bauteile. Die Bewertung schweißbedingter Beanspruchungen im Labormaßstab ist oft nicht zielführend. Reale Bauteilschweißungen weisen geometrisch und konstruktiv bedingt meist divergente Wärmeableitungs- und Einspannbedingungen auf. Dadurch lassen sich häufig nur eingeschränkt Aussagen über Eigenspannungshöhen, -verteilungen und die wesentlichen Einflussfaktoren treffen. Dies führt oftmals zur eher konservativen Konstruktionsauslegung und damit zu einer geringeren Ressourcen- und Energieeffizienz. Dieser Beitrag widmet sich den Bestrebungen, reale Randbedingungen beim Bauteilschweißen in das Labor zu übertragen. Es werden die Möglichkeiten eines speziell für diesen Zweck an der BAM entwickelten Prüfsystems mit einer maximalen Tragkraft von 2 MN aufgezeigt. Durch die konstruktive Gestaltung der Anlage lassen sich in Schweißversuchen schweißbedingte Beanspruchungen nachbilden und die komplexen Einflüsse und Wechselwirkungen durch Schweißprozess, Bauteilgeometrie und -konstruktion sowie durch die eingesetzten Grund- und Zusatzwerkstoffe quantifizieren. Darüber hinaus können mittels Röntgenbeugung die resultierenden lokalen Eigenspannungen präzise und mit hoher Ortsauflösung bestimmt werden. Anhand von Beispielen wird die Nachbildung realer Produktionsbedingungen im Labor erörtert und gezeigt, wie die Spannungen beim Schweißen hochfester Baustähle von konstruktiven, werkstoff- und prozessseitigen Randbedingungen abhängen. So wurde geklärt, wie erhöhte Arbeitstemperaturen zum signifikanten Anstieg der Beanspruchungen führen. T2 - DVS Congress CY - Rostock, Germany DA - 16.09.2019 KW - Schweißen KW - Eigenspannungen KW - Bauteilprüfung PY - 2019 AN - OPUS4-50278 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Influence of welding stresses on relaxation cracking during heat treatment of a creep-resistant 13CrMoV steel - Part I N2 - Over the past years economic and environmental considerations have led to a markedly increased demand for efficiency and flexibility in petrochemical plants. The operational temperatures and pressures required today can only be achieved by using new creep-resistant grades of steel. The modified 13CrMoV9-10 vanadium steel shows a good resistance against creep and compressed hydrogen and has been in use for the construction of petrochemical reactors since the mid-1990s. Nevertheless, processing of this type of steel requires extreme care during the welding procedure. This is due to its low toughness and high strength in the welded state when not post weld heat treated combined with increased susceptibility to cracking during stress relaxation. Previous research into crack formation in creep-resistant steels has largely focused on thermal and metallurgical factors; however, little knowledge has been gathered regarding the influence of the welding procedure on crack formation during post weld heat treatment considering real-life manufacturing conditions. The influence of heat control on the mechanical properties has been investigated by simulating the welding and subsequent post weld heat treatment operations during the construction of petrochemical reactors using a special 3-D testing facility on the laboratory scale. This work is subdivided in two parts. In part I of this study the stresses resulting from preheating, welding, dehydrogenation heat treatment and the final post weld heat treatment were analyzed during experiments under varied heat control. In all experiments stress relief cracks formed during post weld heat treatment could be observed. The total crack lengths correlated with the welding induced stresses. Part II of this work is dedicated to the characterization of the cracks and the microstructure. The application of a special acoustic emission analysis indicated that the cracks formed in a temperature range between 300 °C and 500 °C during the post weld heat treatment. In comparison to small scale specimens welded without additional shrinkage restraint, the toughness of the restrained welds was significantly decreased. SEM and TEM analyses of all samples revealed accelerated aging due to early precipitation of special carbides during post weld heat treatment under component relevant restraint. T2 - IIW Annual Assembly CY - Bratislava, Slovakia DA - 08.07.2019 KW - Creep-resistant steel KW - Post weld heat treatment KW - Stress relief cracking KW - Welding PY - 2019 AN - OPUS4-50277 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Trappe, Volker T1 - Polymer matrix composites investigated with NDT at BAM N2 - Statistically the mean time between damage events on rotor blades is 6 years (Deutscher Windenergie Report 2006). Due to imperfection in the production the shell structures get cracks after a few years fare before the designed life time. A shell test rig was built at BAM for efficient research on the effects of defects in production. In-situ and ex-situ NDT give a better understanding from degradation processes in composite materials. With advanced methods in the research on the fatigue behaviour of FRP it was found a load level of infinite life for GFRP and CFRP. This is in the range of typical strain values of airliners and rotor blades in normal operation. Due to the fibre-composite nature NDT techniques have to be suitable to a wide length scale to image micro cracking as well as bigger defects. Therefore different techniques have to be applied and developed. T2 - Colloquium Abendi CY - São Paulo, Brazil DA - 05.11.2019 KW - Polymer matrix composites KW - Non-destructive testing PY - 2019 AN - OPUS4-50130 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - X-ray non-destructive testing of materials and composites N2 - Functional materials for energy conversion are important technology drivers needed for the implementation of low carbon energy. Therefore, researchers commonly focus on improving the intrinsic properties of a functional material. However, for applications, the extrinsic properties are at least as important as the intrinsic ones. Consequently, it is important to investigate and understand the external and internal structure of semi-finished products and especially defect dependent properties. The extrinsic properties may change during application and the life cycle of the material as well as through processing and molding steps. Our studies show how X-ray tomographic (XCT) investigations can contribute to structure investigations in composites and massive samples using the example of magnetic materials for energy conversion. The components are tested non-destructively in 3D in order to localize and characterize cracks, pores, inclusions as well as other defects and their influence on the functional properties and also “in-time” during the life cycle of the material. Exsitu and in-situ experiments performed with non-destructive XCT are predestinated to follow damaging mechanisms of materials under certain load conditions, atmospheres or liquids, e.g. went through several working cycles of a functional material. By combining microtomography with other methods of magnetic and classical material characterization, unique statements about the structure and the functional properties can be made. From the applications point of view, sometimes complex, three-dimensional geometries are needed to fully exploit the functional properties of the materials, e.g. to ensure a high surface area for heat exchange. Since many functional materials are brittle and difficult to form, shaping is often a big challenge. In principle, additive manufacturing processes offer the possibility to produce complex, porous components from poorly formable alloys. If all stages of additive manufacturing are accompanied by X-ray tomographic imaging, the process of finding the optimal parameters for material processing can be significantly accelerated. Based on the quality control of the initial powder material used and also investigations of the shape and arrangement of defects within the molten structure and their relationship with the melting path scanning strategy, Xray tomography has proven to be an ideal tool for additive manufacturing, even for functional materials. Overall, tomographic methods are important tools for the development of functional materials to application maturity. T2 - Physikalisches Kolloquium TU Chemnitz CY - Chemnitz, Germany DA - 04.12.2019 KW - Non-destructuve testing KW - X-ray imaging KW - Additive manufacturing KW - Materials science PY - 2019 AN - OPUS4-50100 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Trappe, Volker T1 - Faserkunststoffverbunde (FKV) in Forschung und Anwendung N2 - Der Fachbereich Mechanik der Polymerwerkstoffe befasst sich mit der Charakterisierung der mechanischen Eigenschaften und der Degradation von Polymeren und Faserverbundwerkstoffen, die in hochbeanspruchten, sicherheitsrelevanten Konstruktionen wie jenen des Flugzeugbaus, des Automobilbaus und der Windenergie-Industrie eingesetzt werden. Auch die Analyse der chemischen und physikalischen Eigenschaften von Polymeren zählt zu unserem Aufgabenbereich. Das Spektrum reicht von der statischen Festigkeit über die Betriebsfestigkeit, die Messung bruchmechanischer und viskoelastischer Parameter bis hin zur Formulierung molekularer Schädigungsmechanismen. T2 - VDI Arbeitskreis Kunststofftechnik, BAM, Unter den Eichen 87 CY - Berlin, Germany DA - 14.08.2019 KW - Faserkunststoffverbunde KW - Werkstoffprüfung KW - Normung PY - 2019 AN - OPUS4-50128 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Colini, Claudia T1 - The Interdisciplinary Alchemist: Reproduction and Study of Black Inks from the Islamicate World N2 - The identification of the materials constituting an artefact is the basis of any correct conservation project, for this reason (among others) in the last 50 years analytical techniques have been applied to the study of manuscripts. Unfortunately, the scientific investigation of Arabic books is still uncommon, focusing mainly on single case studies, often producing unclear results, especially for black inks. This lack of knowledge prompted a recent research in which black ink recipes have been collected from written Arabic sources on bookmaking, their feasibility has been assessed, and finally some of them have been reproduced. These samples were artificially aged and analysed through an array of analytical techniques, mostly non-invasive and non-destructive, in order to build a database of Arabic inks and their ingredients and also to verify the detection limits of the portable equipment employed. In this talk I will present some instances of how this approach can help textual criticism, for example in evaluating variants and determining the competence of authors and compilers. At the same time the research highlights how much this scientific work depends on textual studies, especially concerning the identification of ingredients. Moreover, I will focus on some of the problematics I faced both during the textual interpretation and the actual reproduction of the recipes and how they influenced the results of the scientific analyses. In particular I’ll look into the role played by the degree of purity of the components and the function (real and perceived) of some of the ingredients. T2 - International Medieval Conference 2019 CY - Leeds, UK DA - 01.07.2019 KW - Black Ink KW - Arabic Recipes KW - Interdisciplinary PY - 2019 AN - OPUS4-50114 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emmerling, Franziska T1 - Shaken or levitated? A time resolved perspective on unconventional crystallization N2 - This Outlook provides a brief overview of the recent achievements and opportunities created by acoustic levitation and mechanochemistry, including access to materials, molecular targets, and synthetic strategies that are difficult to access by conventional means. T2 - Vortragsreihe Analytik Merck CY - Darmstadt, Germany DA - 18.11.19 KW - Levitation KW - Acoustic levitation KW - X-ray and electron diffraction PY - 2019 AN - OPUS4-50135 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Colini, Claudia T1 - A black ink by any other name...: Typologies of Arabic inks and their detection limits N2 - In this poster we will present some results of a research projects dealing with Arabic recipes of black inks. To improve conservation practices of Arabic manuscripts we have assessed the feasibility of the recipes collected from many Arabic sources on bookmaking and reproduced the most common inks. Ink samples were then artificially aged and analysed using an array of analytical techniques, mostly non-invasive, in order to build a database of Arabic inks and their ingredients and also to verify the detection limits of the portable equipment employed. First, we will provide an overview of the sources [1-2] employed in the study – dating from 9th to 14th century, although the manuscripts in which they can be found dates up to the 20th century – with an eye on the ink typologies (real and perceived by the compilers). Then we will show how, by reproducing the recipes, it was possible to shed light on some oddities in the procedures and the choice of ingredients. In the end we will discuss problems concerning the identification of ink types and ingredients using reflectography (in Vis, IR and UV), X-Ray Fluorescence, Infrared and Raman spectroscopy. The focus will be in particular on mixed inks – both in the form of carbon inks with the addition of tannins and of a mixture of carbon and iron gall inks – which are particularly difficult to detect [3]. We will also examine the results of iron gall inks made with iron filings or nails instead of vitriol and the various precursor used to extract gallic acid that are mentioned in the sources as surrogates of gall nuts. [1] A. Schopen, Tinten und Tuschen des arabisch-islamischen Mittelalters, Göttingen: Vandenhoeck & Ruprecht, 2004 [2] S. Fani, Le arti del libro secondo le fonti arabe originali. I ricettari arabi per la fabbricazione degli inchiostri (sec. IX-XIII): loro importanza per una corretta valutazione e conservazione del patrimonio manoscritto, PhD thesis, Napoli: Università L’Orientale, 2013 [3] C. Colini et. al, Manuscript cultures, 11 (2018) 43-50 T2 - Technart 2019 CY - Bruges, Belgium DA - 07.05.2019 KW - Inks KW - Reflectography KW - XRF KW - Raman Spectroscopy KW - ATR PY - 2019 AN - OPUS4-50112 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Welter, T. A1 - Marzok, Ulrich A1 - Deubener, J. A1 - Reinsch, Stefan A1 - Müller, Ralf T1 - Hydrogen diffusivity in sodium aluminosilicate glasses N2 - Hydrogen gas diffusivity of fourteen glasses of the Na2O-Al2O3-SiO2 system are studied along the joins quartzalbite-jadeite-nepheline (Qz-Ab-Jd-Np, fully polymerized) and albite-sodium disilicate (Ab-Ds, depolymerized). Density measurements show that ionic porosity decreases from 54.4% (Qz) to 51.5% (Np) and from 52.4% (Ab) to 50.2% (Ds). Hydrogen diffusivity D follows similar trends but at another scale. D at 523 K decreases from 4×10−12 to 3×10−14m2 s−1 (Qz-Np) and from 4×10−13 to 3×10−15m2 s−1 (Ab-Ds). Charge compensating Na+ acting as a filling agent in fully polymerized network structures leads to up to one order of Magnitude higher diffusivities as depolymerized glass structures of the same SiO2 content where Na+ takes the role of a modifier ion. Temperature dependence of the diffusivity indicates that both the activation energy involved with the moving H2 molecule as well as the accessible volume in the structure contribute to this compositional trend. KW - Aluminosilicate glasses KW - Hydrogen diffusivity KW - Ionic porosity PY - 2019 DO - https://doi.org/10.1016/j.jnoncrysol.2019.119502 VL - 521 SP - 119502 PB - Elsevier B.V. AN - OPUS4-50392 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pfennig, A. A1 - Gröber, A. A1 - Simkin, Roman A1 - Kranzmann, Axel T1 - Influence of Surface Quality on the Corrosion and Corrosion Fatigue Behavior of High Alloyed Steels Exposed to Different Saline Aquifer Water Environment N2 - Coupons of X5CrNiCuNb16-4 with different surface roughness that may be utilized as injection pipe with 16% Chromium and 0.05% Carbon (1.4542, AISI 630) were exposed for 3000 h to CO2-saturated saline aquifer water simulating the conditions in the Northern German Basin at ambient pressure and 60 °C. Additionally, corrosion fatigue experiments (ambient pressure, technically clean CO2, saline aquifer water of Stuttgart Aquifer) were performed using specimen of X46Cr13 (1.4043, AISI 420C) with regard to the influence of the roughness of technical surfaces on the number of cycles to failure at different stress amplitudes. Specimen of Duplex stainless steel X2CrNiMoN22-3-2 (1.4462) for corrosion fatigue experiments were provided with technical surfaces after machining as well as polished surfaces. Results were obtained at load amplitudes ranging from 175 MPa to 325 MPa in the geothermal brine of the Northern German Basin at 98 °C. The main precipitation phases on the surface as well as within pits reveal carbonates or hydroxides such as siderite (FeCO3) and ferrous hydroxide goethite (FeOOH) independent of the original surface roughness. Corrosion rates for polished and technical surfaces were below 0.005 mm/year compared to corrosion rates of 0.035 mm/year after shot peening. Specimen with technical surfaces tested at high stress amplitudes (>275 MPa) lasted longer (cycles to failure: P50% at Sa 300 MPa=5x105) than specimen with polished surfaces (cycles to failure: P50% at Sa 300 MPa=1.5x105). This behavior is emphasized by the slope coefficient (technical surfaces k = 19.006, polished surfaces k=8.78) meaning earlier failure for polished at high stress amplitude Sa. Although rather low scatter ranges (technical surface: TN=1:1.35, polished surface: TN=1.1.95) indicate no change in failure mechanism it may be assumed that at low stress pitting is the initiating crack growth process whereas at high stress amplitudes the formation of micro cracks is reason for crack propagation and failure. KW - High Alloyed Steel KW - Pitting KW - Surface KW - Roughness KW - Corrosion Fatigue PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-503772 DO - https://doi.org/10.20319/mijst.2019.51.115137 SN - 2454-5880 VL - 5 IS - 1 SP - 115 EP - 137 PB - Global Research and Development Services Publishing CY - Rajasthan, India AN - OPUS4-50377 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pfennig, A. A1 - Kranzmann, Axel T1 - Corrosion and Fatigue of Heat Treated Martensitic Stainless Steel 1.4542 used for Geothermal Applications N2 - During capture and storage technology (CCS) as well as in geothermal energy production Steels need to withstand the corrosive environment such as: heat, pressure, salinity of the aquifer and CO2-partial pressure. 1.4542 shows unusual corrosion phenomena, but is still sufficiently resistant in corrosive environments. To better understand its behaviour differently heat treated coupons of 1.4542 and for comparison X20Cr13 and X46Cr13 were kept in the artificial brine of the Northern German Basin at T=60 °C. Ambient pressure as well as p=100 bar for 700 h - 8000 h in water saturated supercritical CO2 and CO2-saturated synthetic aquifer Environment was applied. Fatigue tests were performed via push-pull tests with a series of 30 specimens from 150 MPa to 500 MPa (sinusoidal dynamic test loads, R=-1; resonant frequency ~ 30 Hz). FeCO3 and FeOOH are corrosion products also after dynamic corrosion tests. Martensitic microstructure offers good corrosion resistance in geothermal environment. The S-N-curve showing no typical fatigue strength and very steep slopes of possible fatigue strength for finite life. Possible influencing artefacts, such as Al-inclusions could not be correlated to early rupture despite specimens containing inclusions at the fracture surface and cross section reached lower number of cycles. Applied potential proofed to enhance fatigue life tremendously. KW - High Alloyed Steel KW - Pitting KW - Corrosion Fatigue KW - Corrosion KW - Endurance Limit PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-503765 DO - https://doi.org/10.20319/mijst.2019.51.138158 SN - 2454-5880 VL - 5 IS - 1 SP - 138 EP - 158 PB - Global Research and Development Services Publishing CY - Rajasthan, India AN - OPUS4-50376 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kiefer, P. A1 - Deubener, J. A1 - Müller, Ralf A1 - Behrens, H. T1 - Statistical analysis of propagation rates of indentation-induced radial cracks N2 - Due to the stochastic nature of crack nucleation by Vickers indentation, a statistical analysis of propagation rates of 185 radial cracks was performed. Crack growth was observed directly using a video camera with high Image acquisition rate. It is found that propagation rates are controlled by the environmental reactions at the crack-tip shortly after their initiation (< 1 s). Calibration of the stress intensity KI showed that the residual stress factor χ and the exponent n of the equation KI==χPc−n (with P==load and c==crack length) are broadly distributed among the 185 analyzed cracks, ranging from 10−16 to 104 and from 0.1 to 5, respectively. For the most frequent crack, the equation KI==0.052Pc−1.47 holds. The results show that correlations of indentation-induced crack length to stress intensity necessitate the use of statistical significant data that are calibrated by the environmental reactions at the crack-tip. KW - Stress intensity factor KW - Vickers indentation KW - Subcritical crack growth KW - Soda-lime-silica glass PY - 2019 DO - https://doi.org/10.1016/j.jnoncrysol.2019.119739 VL - 527 SP - 119739 PB - Elsevier B.V. AN - OPUS4-50393 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pfennig, A. A1 - Kranzmann, Axel T1 - Effect of CO2, atmosphere and pressure on the stability of C35CrMo17 stainless steel in laboratory CCS-environment N2 - During carbon sequestration the CO2-induced corrosion of injection pipe steels is a relevant safety issue when emission gasses are compressed into deep geological layers. The reliability of the high alloyed steel X35CrMo17 suitable as injection pipe for the geological onshore CCS-site (Carbon Capture and Storage) in the Northern German Basin, is demonstrated in laboratory experiments in equivalent corrosive environment (T = 60 °CC, p = 1–100 bar, aquifer water, CO2-flow rate of 9 L/h, 700–8000 h exposure time). Corrosion kinetics and microstructure were characterized and compared to other potential injection pipe steels (42CrMo4, X46Cr13, X20Cr13 and X5CrNiCuNb16-4). T2 - 14th Greenhouse Gas Control Technologies Conference CY - Melbourne, Australia DA - 21.10.2018 KW - Steel KW - Supercritical CO2 KW - Pipeline KW - Corrosion KW - CO2-storage PY - 2019 SP - 1 EP - 9 PB - Elsevier Ltd. AN - OPUS4-50382 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pfennig, A. A1 - Gröber, A. A1 - Kranzmann, Axel T1 - The Role of Surface Texture on the Corrosion Behavior of High Alloyed Steel Exposed to Saline Aquifer Water Environments N2 - Coupons of X5CrNiCuNb16-4 that may be used as injection pipe with 16% Chromium and 0.05% Carbon (1.4542, AISI 630) were exposed for 3000 h to CO2-saturated saline aquifer water similar to the conditions in the Northern German Basin at ambient pressure and 60 °C. Surface corrosion layers and pits reveal carbonate corrosion products on the surface such as FeCO3 and FeOOH as the main precipitation phases with no dependence on the original surface roughness. Corrosion rates for polished and technical surfaces were below 0.005 mm/year compared to corrosion rates of 0.035 mm/year after shot peening. T2 - 14th Greenhouse Gas Control Technologies Conference CY - Melbourne, Australia DA - 21.10.2018 KW - High alloyed steel KW - Pitting KW - Surface KW - Roughness KW - CO2 PY - 2019 SP - 1 EP - 8 PB - Elsevier Ltd. AN - OPUS4-50375 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pfennig, A. A1 - Wolf, M. A1 - Kranzmann, Axel T1 - The role of surface texture on the corrosion fatigue behavior of high alloyed stainless steel exposed to saline aquifer water environment N2 - Corrosion fatigue specimen with different surfaces (technical surfaces after machining and polished surfaces) of high alloyed martensitic stainless steel X46Cr13 (1.4043) and duplex stai nless steel X2CrNiMoN22 3 2 (1.4462) were compared at load amplitudes from 175 MPa to 325 MPa in the geothermal brine of the N orthern German Basin at 98 °C. Surface corrosion layers and pits reveal carbonate corrosion products on the surface such as FeCO 3 and FeOOH as the main precipitation phases with no dependence on the original surface roughness . At high stress amplitudes above 275 MPa technical surfaces (P50% at σa 300 MPa=5 × 10 5 ) resulted in more cycles to failure than polished (P50% at σa 300 MPa=1.5 × 10 5 ). The greater slope coefficient for technical surfaces k = 19.006 compared to polished surfaces k =8.78 demonstrate s earlier failure at given stress amplitude σa . KW - Corrosion KW - CCS KW - Carbon storage KW - Aquifer KW - Heat treatment PY - 2019 DO - https://doi.org/10.17706/ijmse SN - 2315-4527 VL - 7 IS - 2 SP - 26 EP - 33 PB - IAP - International Academy Publishing CY - San Bernardino, CA AN - OPUS4-50365 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Geißler, Daniel T1 - Preparation and characterization of reference particles for the calibration of flow cytometry for the detection of extracellular vesicles within the EMPIR project MetVes II N2 - Extracellular vesicles (EV) are cell-derived particles in body fluids, which have excellent potential as next-generation biomarkers. The exploitation of EV requires reliable measurements, which is currently very difficult, as most EV are smaller than 200 nm. At present, flow cytometry (FCM) is the most appropriate technique for EV analysis in biological samples, as FCM is readily available in many clinical laboratories and allows to identify cell-specific EV at high throughput. However, due to technical variations between different FCM instruments, EV concentration measurements are currently not well comparable between most laboratories. Therefore, EV reference materials and standardized reference methods are urgently needed to calibrate flow rate, light scattering intensity, and fluorescence intensity of FCM in the sub-micrometer size range. This requires a better matching of the optical properties of calibration beads and EV as can be realized with current polystyrene calibration beads. The EMPIR project 18HLT01 “MetVes II” aims to develop synthetic reference materials and traceable measurement methods to standardize EV measurements. The reference materials should resemble EV properties, so that calibrations are reliable and do not require a change of acquisition settings. Hence, the reference materials should contain particles with a traceable number concentration in the range of 109–1012 particles/mL to calibrate flow rate, a traceable size with discrete diameters between 50–1000 nm and a refractive index (RI) in the range of 1.37–1.42 to calibrate scattering intensity, and a traceable fluorescence intensity between 100–100,000 molecules of equivalent soluble fluorochromes (MESF). At BAM, various approaches to prepare such low-RI nanometer-sized reference materials will be studied, preliminary results of the primary characterization of these candidate reference particles will be presented, and possible applications besides FCM-based EV detection will be outlined. T2 - 29th Meeting of the German Society for Cytometry (DGfZ) CY - Berlin, Germany DA - 25.09.2019 KW - Extracellular vesicles (EV) KW - Flow cytometry KW - Reference particles KW - EMPIR project KW - 18HLT01 MetVes II PY - 2019 AN - OPUS4-50394 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Beck, Uwe A1 - Hielscher, Stefan A1 - Lerche, D. T1 - Abschlussbericht zum BMWi - MNPQ – Verbundprojekt QUO VADIS PLUS (Mehr-Proben-Festigkeitsprüfung zur Qualitätssicherung in der Materialtechnik und Validierung der Zentrifugentechnologie bei Druck- bzw. Zugbeanspruchung) N2 - Im Fokus des Vorhabens steht das mit dem Innovationspreis Berlin-Brandenburg 2012 ausgezeichnete Mehr-Proben-Prüfverfahren zur Festigkeitsprüfung unter Verwendung einer analytischen Zentrifuge mit dem Ziel des Einsatzes in der Qualitätssicherung. Nachdem im MNPQ-Projekt QUO VADIS die grundsätzliche Anwendbarkeit der Zentrifugentechnologie auf Beanspruchungen auf Zug (Kleb-, Haft- und Verbundfestigkeit) nachgewiesen worden war, wurden im Vorhaben QUO VADIS PLUS folgende erweiterte Prüfszenarien und technische Weiterentwicklungen etabliert: 1. Beanspruchung auf Druck (Härte von Materialien, Kompressibilität von Schäumen, Kompaktierbarkeit von Pulvern), 2. Erweiterung der Beanspruchung auf Zug (Kombination von Normal- und Lateralkräften), 3. Erweiterung auf die Bewertung plasto-elastischenn Materialverhaltens, 4. Vermeidung von Schockwellen im Hochlastbereich KW - Analytische Zentrifuge KW - Mehr-Proben-Prüfverfahren KW - Härte KW - Kompressibilität KW - Kompaktierbarkeit KW - Haftfestigkeit KW - Klebfestigkeit KW - Verbundfestigkeit PY - 2019 N1 - Das Dokument unterliegt der Vertraulichkeit und kann nicht zugänglich gemacht werden Projektlaufzeit: 01.05.2015 bis 28.02.2019 The document is subject to confidentiality restrictions and cannot be made accessible Project runtime: 01.05.2015 to 28.02.2019 SP - 1 EP - 20 AN - OPUS4-50406 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Trappe, Volker A1 - Spancken, D. A1 - Zeiser, A. A1 - Kose, K. A1 - DeMonte, M. T1 - Kurzfaserverstärkte Thermoplaste - Zug-Druck-Schubprüfung mit einem Rohrprobekörper unter schwingender Beanspruchung N2 - Diese DIN SPEC legt ein Verfahren für die Prüfung von unverstärkten und partikel- und kurzfaserverstärkten Kunststoffen mittels Zug-Druck-Schubprüfung fest. Dieses Verfahren findet Anwendung zur Bestimmung der Schwingfestigkeit im Bereich von 103 bis 107 Schwingspielen und der Nachgiebigkeiten unter statischer Belastung sowie der Zugfestigkeit. Alle Beanspruchungen und berechneten Größen sind nennspannungs-basiert. Grundsätzlich besteht bei Rohrprobekörpern auch die Möglichkeit eine Beanspruchung in Längs- und in Umfangsrichtung durch Innendruck zu erzeugen. Dies wird in dieser Spezifikation nicht berücksichtigt, um die Anwendung überschaubar zu halten. Bei Rohrproben mit ausgeprägter Querschnittsverkleinerung (z. B. der Prüfkörper Typ B), entsteht eine Umfangsspannung auch aufgrund einer Zugkraft (siehe Anhang C). Die Umfangsspannung muss dann mittels FEA lokal berechnet werden. Das Verfahren gilt für rohrförmige Prüfkörper deren spezifische Form den Anforderungen der Werkstoff-prüfung und bei Kurzfaserverstärkung einer hohen Vorzugsausrichtung in Probenlängsrichtung genügen. Diese DIN SPEC gilt nicht für endlosfaserverstärkte Kunststoffe. Wegen der vollkommen unterschiedlichen Fertigungstechnologien und der zu erwartenden hohen Prüflasten, sind hier die Anforderungen an die Prüfkörpergeometrie gesondert zu betrachten. Es wird nicht zielführend sein, beide Werkstoffklassen in einer Norm zu behandeln. KW - Kurzfaser-verstärkte Thermoplaste KW - Zug-Druck-Schubprüfung KW - Betriebsfestigkeit KW - Rohrprobekörper PY - 2019 DO - https://doi.org/10.31030/3085076 IS - DIN SPEC 16457:2019-12 SP - 1 EP - 58 PB - Beuth CY - Berlin AN - OPUS4-50092 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Ralf T1 - Glass Sintering with Concurrent Crystallization and Foaming N2 - Glass powders are promising candidates for manufacturing a broad diversity of sintered materials like sintered ¬glass-ceramics, glass matrix composites or glass bonded ceramics with tailored mechanical, thermal, electrical and optical properties and complex shape. Its wide and precise adjustability makes this class of materials a key component for advanced technologies. Processing of glass or composite powders often allow even more flexibility in materials design. At the same time, however, processing can have substantial effects on the glass powder surface and sinterability. Thus, mechanical damage and surface contamination can strongly enhance surface crystallization, which may retard or even fully prevent densification. Whereas sintering and concurrent crystallization have been widely studied, partially as cooperative effort of the TC7 of the ICG, and although glass powder sintering is predominantly applied for glasses of low crystallization tendency, sintering is also limited by gas bubble formation or foaming. The latter phenomenon is much less understood and can occur even for slow crystallizing glass powders. The lecture illustrates possible consequences of glass powder processing on glass sintering, crystallization and foaming. T2 - 93rd Annual Meeting German Soc Glass Technol in conjunction with annual meeting French Union for Sci and Glass technol CY - Nuremberg, Germany DA - 13.05.2019 KW - Blähen KW - Glass KW - Kristallisation KW - Sintern PY - 2019 AN - OPUS4-50433 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Deubener, J. T1 - Micromechanical properties of hydrous oxide glasses N2 - Presentation of the results on structure and mechanical properties of water-bearing oxide glasses, which were found during the project at the locations Clausthal, Hanover and Berlin within the priority program SPP1594. T2 - 9th Otto Schott Colloquium CY - Jena, Germany DA - 09.09.2019 KW - Crack growth KW - Glass KW - Water content KW - Mechanical properties KW - IR PY - 2019 AN - OPUS4-50444 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reinsch, Stefan T1 - Glass N2 - Überblick über die Arbeitsschwerpunkte des Fachbereichs 5.6 Glas und die Vielfalt des Werkstoffs Glas. An Hand der Vakuumheißgasextraktion (VHE) werden einige Beispiele u.a. zur Bestimmung des Wassergehalts oder des Diffusionskoeffizienten von Wasserstoff in Gläsern gezeigt. Zum Schluss erfolgt ein Ausblick auf die im nächsten Jahr zur Verfügung stehende robotergestützte Glasscreening Anlage. N2 - Overview about the key activities of division 5.6 glass and the diversity of the material glass. For the vacuum hot extraction method (VHE-MS) some examples are presented e. g. for the measurement of water content or the determination of diffusion coefficient of hydrogen in glasses. Finally, an outlook is shown on the robot controlled glass screening device which will be available next year. T2 - BAM - IFW Workshop CY - Berlin, Germany DA - 25.11.2019 KW - Glass KW - Glass screening device KW - Vacuum hot extraction PY - 2019 AN - OPUS4-50452 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Ralf T1 - Dynamic Mechanical Analysis (DMA): Viscoelasticity N2 - Der Vortrag gibt einen Überblick über die am FB 56 der BAM betriebene Dynamisch-Mechanische Analyse mit dem Schwerpunkt auf Anwendungen für Glas N2 - The talk presents an overview over the method of Dynamic Mechanical Analysis used at the BAM division 5.6 Glass mainly focussed on glasses. T2 - Seminar Instrumentelle Analytik, Fakultät III Prozesswissenschaften, Lehrstuhl Keramik TU Berlin CY - Berlin, Germany DA - 25.01.2019 KW - Dynamisch Mechanische Analyse KW - Dynamic mechanical analysis KW - Glas PY - 2019 AN - OPUS4-50436 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scheffler, F. T1 - Morphologies of Fresnoite surface crystals of BT0.75S glass under different atmospheric conditions N2 - Fresnoite glass-ceramics are characterized by piezoelectric, pyroelectric and non-linear optical properties. These properties can be adjusted by orienting the fresnoite crystals during crystallization. Crystallization begins at the surface. The first surface crystals are not oriented perpendicular and, therfore, produce a surface layer that has not the intended properties. To overcome this issue, the formation of fresnoite surface crystals at different atmospheric conditions was studied. T2 - 9th Int. Otto Schott Colloquium CY - Jena, Germany DA - 09.09.2019 KW - Glass KW - Surface crystallization KW - Crystal orientation PY - 2019 AN - OPUS4-50460 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Behrens, H. T1 - Water in oxide glasses: from borosilicates to silicoborates N2 - In this poster, results are presented on the influence of water incorporation on the structure of B2O3 and SiO2 containing oxide glasses, which were found during the joint project at the locations Hanover, Clausthal and Berlin within the priority program SPP1594. T2 - 9th Otto Schott Colloquium CY - Jena, Germany DA - 09.09.2019 KW - IR KW - Glass KW - Water content KW - NMR PY - 2019 AN - OPUS4-50465 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Häberle, Nicolas A1 - Pittner, Andreas T1 - Numerische Heissrissprognose in photonischen Prozessketten - Ein Zwischenbericht N2 - Der Vortrag gibt einen Überblick über Arbeiten im Rahmen der Themenstellung "photonische Prozessketten" des SimCoLas Projekts. Es werden Ergebnisse zur Datendurchgängigkeit der Prozesskette Umformen/Laserstrahlschweißen sowie erste Ergebnisse zu numerischen Schweißstruktursimulationen zur Bewertung der Heissrisskritikalität eines tiefgezogenen Napfes beim Laserstrahlschweißen gegeben. T2 - Projekttreffen des SimCoLas Verbundprojekts im Februar 2019 CY - Wolfsburg, Germany DA - 14.02.2019 KW - Laserstrahlschweißen KW - Numerische Simulation KW - Prozesskette KW - SimCoLas PY - 2019 AN - OPUS4-50031 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kannengießer, Thomas T1 - Issues and challenges in component welding of high strength fine-grained structural steels N2 - When assessing the performance of welded components residual stresses are vital. The possibilities of transferring the real boundary conditions of welding, which influence the residual stress, into the laboratory are highlighted in this contribution. The potentials of a test system specially developed for this purpose are demonstrated. The component design induces global process-, geometry- and material-dependent stresses, which can be simulated and quantified in the system. In addition, the resulting local residual stress distribution can be exactly determined with high spatial resolution with the aid of X-ray diffraction. Examples are presented of how the conditions to be found during production are simulated in the laboratory. T2 - AJP 2019 CY - Ponta Delgada, Azores (Portugal) DA - 24.10.2019 KW - Residual stress KW - Welding KW - X-ray diffraction KW - Creep-resistant steel KW - Large-scale test PY - 2019 AN - OPUS4-50036 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zemke, F. A1 - Schölch, V. A1 - Bekheet, M.F. A1 - Schmidt, Franziska T1 - Surfactant-assisted sol–gel synthesis of mesoporous bioactive glass microspheres N2 - Spherical mesoporous bioactive glasses in the silicon dioxide (SiO2)-phosphorus pentoxide (P2O5)–calcium oxide (CaO) system with a high specific surface area of up to 300m2/g and a medium pore radius of 4 nm were synthesized by using a simple one-pot surfactant-assisted sol–gel synthesis method followed by calcination at 500–700°C. The authors were able to control the particle properties by varying synthesis parameters to achieve microscale powders with spherical morphology and a particle size of around 5–10 mm by employing one structure-directing agent. Due to a high Calcium oxide content of 33·6mol% and a phosphorus pentoxide content of 4·0mol%, the powder showed very good bioactivity up to 7 d of immersion in simulated Body fluid. The resulting microspheres are promising materials for a variety of life science applications, as further processing – for example, granulation – is unnecessary. Microspheres can be applied as materials for powder-based additive manufacturing or in stable suspensions for drug release, in bone cements or fillers. KW - bioactive KW - biomaterials KW - bone PY - 2019 DO - https://doi.org/10.1680/jnaen.18.00020 SN - 2045-9831 SN - 2045-984X VL - 8 IS - 2 SP - 126 EP - 134 PB - ICE Publishing CY - London AN - OPUS4-50148 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Duwe, M. A1 - Quast, J.-H. A1 - Schneider, S. A1 - Fischer, Daniel A1 - Beck, Uwe T1 - Thin-film metrology of tilted and curved surfaces by imaging Mueller-matrix ellipsometry N2 - For the vast majority of ellipsometric measurements, the application of planar substrates is mandatory and requires a proper sample alignment prior to the measurement. Here, the authors present a generalized approach of how to extract the isotropic ellipsometric sample parameters from an imaging Mueller-matrix measurement even if the sample is significantly misaligned. They validate the method by layer-thickness calculations based on imaging Mueller-matrix measurements of flat crystalline silicon samples that were misaligned on purpose. Furthermore, they also exploit this method’s capabilities to perform spatially resolved layer-thickness measurements of a single-layer indium-tin-oxide coating on a fused-silica microlens without the need of realignment or repositioning of the sample during the measurement. T2 - 8th International conference on spectroscopic ellipsometry (ICSE-8) CY - Barcelona, Spain DA - 26.05.2019 KW - Metrology KW - Thin films KW - Polarization spectroscopy KW - Spectroskopic Imaging KW - Mueller-Matrix imaging ellipsometry PY - 2019 DO - https://doi.org/10.1116/1.5122757 SN - 2166-2746 SN - 2327-9877 VL - 37 IS - 6 SP - 062908 PB - AIP CY - New York, NY AN - OPUS4-50209 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schulte, Petra T1 - Physikalische Gefahren: Prüf- und Bewertungsstrategien N2 - Der Vortrag vermittelt einen Überblick über die physikalischen Gefahren nach der CLP-Verordnung (Verordnung (EG) Nr. 1272/2008), die Schnittstelle zum global harmonisierten System zur Einstufung und Kennzeichnung auf Grundlage des UN Manual of Tests and Criteria, die Bedeutung der Qualitätssicherung bei Prüfungen auf physikalische Gefahren, sowie die Prüf- und Bewertungsstrategien und welche Tests dabei unverzichtbar sind. T2 - SCHEK-Infotag 2019 CY - Berlin, Germany DA - 12.12.2019 KW - Einstufung KW - Physikalische Gefahren KW - GHS KW - CLP KW - Prüfmethoden KW - Einstufungskriterien KW - Gefahrenklasse KW - Manual of Tests and Criteria PY - 2019 AN - OPUS4-50224 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scheuschner, Nils T1 - Verfahrensentwicklung für die Prozessüberwachung in der additiven Fertigung - Thermografie N2 - Für die Prozessüberwachung in der additiven Fertigung (AM) werden Sensoren und Messsysteme zur Kontrolle der Energiequelle, des Bauraums, des Schmelzbades und der Bauteilgeometrie zumindest im metallbasierten AM schon kommerziell angeboten. Weitere Verfahren der Optik, Spektroskopie und zerstörungsfreien Prüfung werden in der Literatur als geeignet für die in-situ Anwendung bezeichnet, es finden sich aber nur wenige Berichte über konkrete praktische Umsetzungen. Ein neues Projekt der BAM im Themenfeld Material hat daher das Ziel, Verfahren des Prozessmonitorings zur in-situ Bewertung der Qualität additiv gefertigter Metallbauteile in AM-Prozessen mit Laser- bzw. Lichtbogenquellen zu entwickeln. Dies beinhaltet neben passiver und aktiver Thermografie die optische Tomografie, die optische Emissionsspektroskopie, die Wirbelstromprüfung, die Laminografie, die Röntgenrückstreuung und photoakustische Verfahren. Diese Verfahren werden in verschiedenen AM-Systemen zum selektiven Laserschmelzen, zum Laser-Pulver-Auftragsschweißen und zum Lichtbogenschweißen mit Drahtzuführung zum Einsatz gebracht. Für die zum Teil sehr großen Datenmengen werden Algorithmen für ein effizientes Preprocessing entwickelt und Merkmale der Messdaten in Korrelation zu Fehlern und Inhomogenitäten extrahiert, welche mit Referenzverfahren wie Computertomografie und Ultraschall-Tauchtechnik ermittelt werden. Die Ergebnisse der Einzelverfahren werden fusioniert und mit den Fertigungsparametern korreliert. Diese Prozessüberwachung soll eine deutliche Reduzierung aufwändiger und zeitintensiver, zerstörender oder zerstörungsfreier Prüfungen nach der Fertigung des Bauteiles und zugleich eine Verringerung von Ausschussproduktion bewirken. Im Beitrag wird zunächst das Projekt als Ganzes vorgestellt und dann der Fokus auf die Thermografie mit Detektoren in verschiedenen Wellenlängenbereichen gelegt. Anforderungen an die Messtechnik für verschiedene AM-Systeme werden diskutiert und experimentelle Ergebnisse im Vergleich zur optischen Tomografie und weiterer Verfahren präsentiert. T2 - DGZfP DACH Jahrestagung 2019 CY - Friedrichshafen, Germany DA - 27.05.2019 KW - Additive Fertigung KW - 3D Druck KW - Thermografie KW - L-PBF KW - SLM PY - 2019 AN - OPUS4-50213 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Wie gehe ich bei einer Schadensuntersuchung vor? N2 - Die Vorgehensweise einer Schadensuntersuchung wird in Schritten erklärt und wichtige Einzelthemen diskutiert. T2 - Der sichere Einsatz von Werkstoffen aus Kupfer und Kupferlegierungen in der Trinkwasserinstallation CY - Iserlohn, Germany DA - 12.12.2019 KW - Schadensanalyse KW - Vorgehensweise PY - 2019 AN - OPUS4-50185 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Trappe, Volker T1 - Effective composite testing – from specimen size to component scale N2 - Even for the basic measurements of material data for design and engineering of composite structures there is a need to upgrade standards. With a new shear frame test rig more precise values can be obtained. With advanced methods in the research on the fatigue behaviour of FRP it was found a load level of infinite life for GFRP and CFRP. This is in the range of typical strain values of airliners and rotor blades in normal operation. Statistically the mean time between damage events on rotor blades is 6 years (Deutscher Windenergie Report 2006). Due to imperfection in the production the shell structures get cracks after a few years fare before the designed life time. A shell test rig was built at BAM for efficient research on the effects of defects in production. Test blades of ~10m are an efficient way for SHM research and evaluation of NDT-methods and blade geometry. T2 - colloquium genesis-puc CY - Rio de Janeiro, Brazil DA - 01.11.2019 KW - Polymer matrix composites KW - Nondestructive testing KW - New standards PY - 2019 AN - OPUS4-50129 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Küchler, S. T1 - Zentrifugalkraftbasierte Mehrprobenprüfung in einer analytischen Zentrifuge zur Bestimmung von Kleb- und Haftfestigkeiten; Optimierung der Plasmaaktivierung von Polymeren N2 - Das Fügeverfahren Kleben bietet viele Vorteile, wie z.B. das Verbinden unterschiedlicher Materialklassen, geringe thermische Belastung (und damit ggf. verbundene Strukturveränderung/-schwächung) der Fügeteile und eine Lastverteilung über den gesamten Fügebereich. Die Auswahl an verfügbaren Klebstoffen und Vorbehandlungsoptionen sind dabei - wie die Applikationen auch - vielfältig. Es werden vier Applikationsbeispiele zu Referenzklebverbunden aus Edelstahl, zur Plasmaaktivierung von Niedrigenergie-Polymeren, zur Bestimmung der Haftfestigkeit von Lackierungen auf GFK und zur Wirkung von Primern vorgestellt. Einige Polymere weisen z.B. Eigenschaften auf, die eine Herstellung von festen und dauerhaft beanspruchbaren Kleb-verbindungen erschweren. Im Allgemeinen geht dies mit geringen Oberflächenenergien einher. Mittels Oberflächenvorbehandlung, z.B. durch Plasmafeinreinigung bzw. Plasmaaktivierung, können die Grenzflächen solcher Polymere - bezogen auf die Eignung als Fügeteile (Klebfestigkeit) oder als Substrat (Haftfestigkeit) – optimiert bzw. die Oberflächenenergie erhöht werden. Schnelle, zuverlässige und statistisch abgesicherte Prüfverfahren zur Ermittlung von Verbund-eigenschaften sind dabei unverzichtbar. T2 - 35. ak-adp Workshop: Haftung nach Maß – atmosphärische Plasmen für optimierte Adhäsion CY - Nuremberg, Germany DA - 20.11.2019 KW - Adhäsion KW - Mehrprobenprüfung KW - Analytische Zentrifuge KW - Kleb- und Haftfestigkeit PY - 2019 AN - OPUS4-50042 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Trappe, Volker T1 - Fatigue life evaluation of composite wing spar cap materials N2 - An effective method for evaluating the fatigue strength of thick unidirectional composite laminates of wing spar caps has been presented here. A typical width-tapered bending specimen has been developed for a four-point loading set up. Static and fatigue loading was performed at a load ratio R = -1. The complex stress state has been investigated numerically by finite element analysis. Finally, the concept is proven experimentally on specimens made of pultruded fibre rods. The fatigue behavior of the continuously tapered width by water Jet cutting has been compared to discrete tapering via rod-drop. The new method enables a screening of material fatigue behavior caused by normal and shear loading. KW - Fatigue Testing KW - Pultruded fiber rods KW - CFRP KW - Four-point bending test KW - Spar cap design PY - 2019 DO - https://doi.org/10.3139/120.111431 SN - 0025-5300 VL - 61 IS - 12 SP - 1135 EP - 1139 PB - Carl Hanser Verlag CY - München AN - OPUS4-50090 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - X-ray non-destructive testing of materials and composites N2 - Using magnetic materials for energy conversion as an example, this lecture shows how X-ray tomography investigations can contribute to structure elucidation in composites and solid samples. The components are tested non-destructively in order to characterize cracks, pores and other defects and their influence on the functional properties three-dimensionally and in good time in the life cycle of the material. If you combine microtomography with other methods of magnetic material characterization, you can make unique statements about the structure and the functional properties. T2 - Dcms CY - Stockholm, Sweden DA - 28.08.2019 KW - X-Ray imaging KW - Additive Manufacturing KW - Magnetocoloric KW - Material Science KW - Non-destructive testing PY - 2019 AN - OPUS4-50151 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - X-ray non-destructive testing of materials and composites N2 - Using magnetic materials for energy conversion as an example, this lecture shows how X-ray tomography investigations can contribute to structure elucidation in composites and solid samples. The components are tested non-destructively in order to characterize cracks, pores and other defects and their influence on the functional properties three-dimensionally and in good time in the life cycle of the material. If you combine microtomography with other methods of magnetic material characterization, you can make unique statements about the structure and the functional properties. T2 - TU Chemnitz Vortrag CY - Chemnitz, Germany DA - 04.11.2019 KW - X-Ray Imaging KW - Additive Manufacturing KW - Materials Science KW - Non-destructiv testing PY - 2019 AN - OPUS4-50150 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - Cooling and energy harvesting using magnetic materials N2 - To date, there are very few technologies available for the conversion of low-temperature waste heat into electricity. Thermomagnetic generators are one approach proposed more than a century ago. Such devices are based on a cyclic change of magnetization with temperature. For thermomagnetic materials, we used a commercial magnetocaloric alloy with a transition temperature of 300 K. T2 - Summer School CY - Szczecin, Poland DA - 26.09.2019 KW - X-Ray Imaging KW - Energy harvesting KW - Magnetocaloric KW - Material Science KW - Non-destructive testing PY - 2019 AN - OPUS4-50155 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - Energy harvesting using thermomagnetic generators with magnetocaloric materials N2 - To date, there are only very few technologies available for the conversion of low temperature waste heat to electricity. In this talk, we first describe the principle of thermomagnetic generators. Then we focus on the impact of topology of the magnetic circuit within thermomagnetic generators. We demonstrate that the key operational parameters strongly depend on the genus, i.e. the number of holes within the magnetic circuit. T2 - JEMS 2019 CY - Uppsala, Sweden DA - 26.08.2019 KW - Energy harvesting KW - Magnetocaloric KW - Materials science KW - Non-destructiv testing PY - 2019 AN - OPUS4-50153 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - A thermomagnetic generator with novel magnetic field topology N2 - To date, there are only very few technologies available for the conversion of low temperature waste heat to electricity. In this talk, we first describe the principle of thermomagnetic generators. Then we focus on the impact of topology of the magnetic circuit within thermomagnetic generators. We demonstrate that the key operational parameters strongly depend on the genus, i.e. the number of holes within the magnetic circuit. T2 - 2019 Joint MMM-Intermag Conference CY - Washington, DC, USA DA - 14.01.2019 KW - Energy harvesting KW - Magnetocaloric KW - Materials Science KW - Non-destructiv testing PY - 2019 AN - OPUS4-50152 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Trappe, Volker T1 - Fatigue life evaluation and certification according to CS22 N2 - The common fatigue life certification of aircrafts according to the certification Standards 23 and 25 follows a building block approach. Static tests at room temperature as well in humid and high temperature conditions are done on the coupon level. Additionally, a full-scale static and fatigue test must be performed on the complete airframe (minimum on the fuselage together with the wing). For each type-certificate the complete building block approach test program must be performed. Traditionally in Germany, the certification of sailplanes (Certification Standard 22) follows rather a family concept. A shared data base was created over the last 50 years based upon a large number of material testing. In addition to static tests at room temperature and hot-humid conditions, fatigue tests are also done on the coupon level. Additional static and fatigue tests were done on complex structures such as spar-beams, fuselages and full-scale wing structures. However, for each type-certificate, only static tests should be performed in full-scale. This concept is determined by the certification memorandum CM-S-006 “Composite Lightweight Aircraft” 2017. The presentation was given as an introduction to the discussion about the future expectations and developments of the EASA concerning the type-certification of lightweight aircrafts according to CS22 at the OSTIVE Sailplane Development Panel Meeting at the EASA in Cologne on the 11th of October 2019. T2 - OSTIV Sailplane Development Panel Meeting 2019, Europäische Agentur für Flugsicherheit (EASA) CY - Cologne, Germany DA - 11.10.2019 KW - Certification Standard 22 KW - EASA KW - Sailplane Development Panel KW - Fatigue Life Evaluation PY - 2019 AN - OPUS4-50147 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nolze, Gert A1 - Heide, K. T1 - Roaldite in the iron-meteorite São Julião de Moreira N2 - Roaldite – Fe4N – has been identified in the São Julião de Moreira iron meteorite using electron backscatter diffraction (EBSD) and simultaneously acquired energy-dispersive x-ray spectroscopy (EDS). Mean-periodic-number images derived from raw EBSD patterns confirm this phase by an even higher spatial resolution compared to EDS. Roaldite appears in the form of systematically and repetitively aligned plates. Despite the locally heavy plastic deformation, it is shown that the origin of the oriented precipitation of roaldite is linked to the orientation of the kamacite matrix. Roaldite can be considered to be precipitated from kamacite using an inverse Kurdjumov-Sachs (K-S) or Nishiyama-Wassermann (N-W) orientation relationship. A more accurate discrimination is impossible due to the accumulated shock deformation, which blurs the local reference orientation of kamacite. The habit plane of roaldite is found to be {112}R, which is most likely parallel to {120}K of kamacite. Some of the roaldite plates contain two orientation variants which repeatedly alternate. Their misorientation angle is about 12°. KW - Plastic deformation KW - Iron meteorite KW - Corrosion KW - Nitride KW - Orientation relationship PY - 2019 DO - https://doi.org/10.1016/j.chemer.2019.125538 VL - 79 IS - 4 SP - 125538 PB - Elsevier AN - OPUS4-50338 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schulz, Wencke T1 - High temperature oxidation behavior of CrMnFeCoNi and CrCoNi in various atmospheres N2 - The study presented here focusses on a systematic analysis of oxidation mechanisms of the well-known Cr20Mn20Fe20Co20Ni20 alloy and one of its ternary sub-system Cr33.3Co33.3Ni33.3 which were reported in the literature to exhibit attractive mechanical properties. Both alloys are single phase fcc prior to oxidation and were simultaneously exposed to different oxygen containing atmospheres at 700° C and 800° C for durations up to 288 h. Cr20Mn20Fe20Co20Ni20 showed poor oxidation resistance at high temperatures due to its high amount of manganese leading to the formation of non-protective Mn-oxide scales. In contrast, a relatively homogeneous and protective chromia layer was found to form on CrCoNi at 700° C and 800° C after each exposure time. Mass change-, SEM- and XRD analysis of the oxide layers were performed in the present study and provide a better understanding of the oxidation mechanisms as well as the impact of the alloy composition on oxidation behavior. T2 - World Congress on High Entropy Alloys (HEA 2019) CY - Seattle, WA, USA DA - 17.11.2019 KW - Scanning electron microscopy KW - High-entropy alloys KW - High-temperature corrosion PY - 2019 AN - OPUS4-50309 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chemello, Giovanni A1 - Knigge, Xenia A1 - Ciornii, Dmitri A1 - Reed, B.P. A1 - Pollard, A.J. A1 - Clifford, C.A. A1 - Howe, T. A1 - Vyas, N. A1 - Hodoroaba, Vasile-Dan A1 - Radnik, Jörg T1 - Influence of the Morphology on the Functionalization of Graphene Nanoplatelets Analyzed by Comparative Photoelectron Spectroscopy with Soft and Hard X-Rays N2 - Since its isolation, graphene has received growing attention from academia and industry due to its unique properties. However, the “what is my material” barrier hinders further commercialization. X-ray photoelectron spectroscopy (XPS) is considered as a method of choice for the determination of the elemental and chemical composition. In this work the influence of the morphology of graphene particles on the XPS results is studied and investigated as a function of X-ray energy, using conventional XPS with Al K𝜶 radiation and hard X-ray photoemission spectroscopy (HAXPES) using Cr K𝜶 radiation. Thereby, the information depth is varied between 10 and 30 nm. For this purpose, two commercial powders containing graphene nanoplatelets with lateral dimensions of either ≈100 nm or in the micrometer range are compared. These larger ones exist as stack of graphene layers which is inspected with scanning electron microscopy. Both kinds of particles are then functionalized with either oxygen or fluorine. The size of the graphene particles is found to influence the degree of functionalization. Only the combination of XPS and HAXPES allows to detect the functionalization at the outermost surface of the particles or even of the stacks and to provide new insights into the functionalization process. KW - Functionalized graphene KW - Hard-energy X-ray photoelectron spectroscopy KW - X-ray photoelectron spectroscopy PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-578860 DO - https://doi.org/10.1002/admi.202300116 SN - 2196-7350 SP - 1 EP - 8 PB - Wiley VCH AN - OPUS4-57886 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Terborg, R. A1 - Kim, K. J. A1 - Hodoroaba, Vasile-Dan T1 - Elemental composition and thickness determination of thin films by electron probe microanalysis N2 - Electron probe microanalysis (EPMA) applies to solid samples of homogenous (bulk) chemical composition and can usually not be applied to structures which are inhomogeneous in the micrometer range such as thin film systems down to a few nm. However, in combination with the established thin film software Stratagem, the thickness as well as the elemental composition of thin films on a substrate can be determined. This has been recently successfully demonstrated for Fe-Ni on Si and Si-Ge on Al2O3 thin film systems. For both systems five samples of different elemental composition and a reference were produced and characterised by inductively coupled plasma mass spectrometry (ICP-MS), Rutherford backscattering (RBS), and transmission electron microscopy (TEM) as reference values. Last year, a new and open-source thin film evaluation programme called BadgerFilm has been released. It can also be used to determine thin film composition and thickness from intensity ratios of the unknown sample and standards (k-ratios). In this contribution, we reevaluated the data acquired for the Fe-Ni and Si-Ge systems using the BadgerFilm software package and compared the obtained elemental compositions and thickness values with the results of the Stratagem software and the reference methods. The conclusion is that the BadgerFilm software shows good agreement with the elemental composition and thickness calculated by Stratagem (mostly <2% for both composition and thickness) and with the reference values for two representative thin film systems (<1%–2% for composition and <10%–20% for thickness). KW - Elemental composition KW - EPMA KW - Film thickness KW - Thin films PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-576368 DO - https://doi.org/10.1002/sia.7183 SN - 0142-2421 VL - 55 SP - 496 EP - 500 PB - Wiley AN - OPUS4-57636 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Bartczack, Dorota A1 - Taché, Olivier A1 - Hodoroaba, Vasile-Dan T1 - Report on the homogeneity assessment of bimodal gold materials (nPSize1 and nPSize2) and particle number concentration by frequency method N2 - The main objective was to assess homogeneity of two bimodal gold materials, namely nPsize1 and nPSize2, containing approximately 1:1 and 10:1 particle number-based ratio of ~30nm and ~60nm particles. Particle number-based concentration within the two size fractions was determined with spICP-MS using the particle frequency method of calibration. KW - Nanoparticles KW - Homogeneity KW - Particle number concentration KW - Gold KW - nPSize PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-595451 DO - https://doi.org/10.5281/zenodo.10654245 SP - 1 EP - 5 PB - Zenodo CY - Geneva AN - OPUS4-59545 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kömmling, Anja A1 - Jaunich, Matthias A1 - Wolff, Dietmar T1 - Revealing effects of chain scission during ageing of EPDM rubber using relaxation and recovery experiment N2 - Both chain scission and crosslinking reactions occur during ageing of EPDM rubber. However, with many conventional polymer analysis methods such as hardness and DMA, it is hardly possible to obtain information about the contribution of each reaction type to the measured data. For example, hardness and Tg both increase during ageing of EPDM, indicating crosslinking during ageing, but it is not clear whether this is partly counterbalanced by chain scission reactions which would lower hardness and Tg. An indication that chain scission reactions probably counteract the hardness or Tg increase by crosslinking is given by Compression Set (CS) measurements. CS exhibits a higher change than hardness or Tg, as CS increases additively through both chain scission and crosslinking reactions. In order to elucidate the share of chain scission reactions in the total degradation, a method testing relaxation and recovery behaviour using DMA equipment was applied. The method revealed the strong influence of chain scissions, leading to more pronounced relaxation and higher residual strain after compression. KW - Compression set KW - DMA KW - Nnetwork KW - Crosslinking PY - 2016 DO - https://doi.org/10.1016/j.polymertesting.2016.10.026 SN - 0142-9418 SN - 1873-2348 IS - 56 SP - 261 EP - 268 PB - Elsevier Ltd. AN - OPUS4-38012 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kömmling, Anja T1 - Lifetime Prediction of Elastomeric O-Ring Seals N2 - BAM is the federal institute for materials research and testing in Germany. One of our tasks is to evaluate the safety of casks designed for transport and/or storage of radioactive waste. As elastomeric seals are used in the containers as safety-relevant parts, it is our goal to be able to evaluate the service lifetime of the seals with regard to the requirements for long-term safety (40 years and more) of the containers. For this reason, an accelerated ageing programme with selected rubbers often used for seals (HNBR, EPDM and FKM) was started. Ageing was performed at four different temperatures (75 °C, 100 °C, 125 °C and 150 °C) for up to 2 years. For assessing properties related to the sealability, O-rings were aged in compression by 25 % (corresponding to the compression during service) between plates. For comparison, uncompressed O-rings were aged as well. The aged materials were characterized with conventional polymer analysis methods such as hardness and tensile tests, but also with more seal-specific methods such as compression stress relaxation (CSR, reflecting the loss of sealing force of a compressed seal over time), and compression set (CS, representing the recovery behaviour of a seal after release from compression). CS is chosen as the property for lifetime prediction as it is both sensitive to degradation and related to the seal performance. CS data is extrapolated to 60 °C, which yields lifetimes of approximately 5 years for HNBR and 64 years for EPDM for a criterion of 85 % CS respectively, and approx. 40 years for FKM for a criterion of 65 % CS (the highest value measured so far). T2 - Herbsttagung DKG Bezirksgruppe Süd-Südwest CY - Würzburg, Germany DA - 06.10.2016 KW - Rubber KW - Ageing KW - EPDM KW - HNBR KW - FKM PY - 2016 AN - OPUS4-38010 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kömmling, Anja T1 - Lifetime Prediction of Elastomeric O-Ring Seals N2 - BAM is the federal institute for materials research and testing in Germany. One of our tasks is to evaluate the safety of casks designed for transport and/or storage of radioactive waste. As elastomeric seals are used in the containers as safety-relevant parts, it is our goal to be able to evaluate the service lifetime of the seals with regard to the requirements for long-term safety (40 years and more) of the containers. For this reason, an accelerated ageing programme with selected rubbers often used for seals (HNBR, EPDM and FKM) was started. Ageing was performed at four different temperatures (75 °C, 100 °C, 125 °C and 150 °C) for up to 2 years. For assessing properties related to the sealability, O-rings were aged in compression by 25 % (corresponding to the compression during service) between plates. For comparison, uncompressed O-rings were aged as well. The aged materials were characterized with conventional polymer analysis methods such as hardness and tensile tests, but also with more seal-specific methods such as compression stress relaxation (CSR, reflecting the loss of sealing force of a compressed seal over time), and compression set (CS, representing the recovery behaviour of a seal after release from compression). CS is chosen as the property for lifetime prediction as it is both sensitive to degradation and related to the seal performance. CS data is extrapolated to 60 °C, which yields lifetimes of approximately 5 years for HNBR and 64 years for EPDM for a criterion of 85 % CS respectively, and approx. 40 years for FKM for a criterion of 65 % CS (the highest value measured so far). T2 - Vortrag bei der Uni der Bundeswehr CY - Munich, Germany DA - 06.10.2016 KW - Rubber KW - Ageing KW - EPDM KW - HNBR KW - FKM PY - 2016 AN - OPUS4-38007 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kömmling, Anja T1 - Lifetime Prediction of Elastomeric O-Ring Seals N2 - The ageing of polymers, including elastomers, is an undesirable but inevitable process leading to a limited lifetime of rubber products such as seals. In order to investigate the degradation of material properties of elastomers used as seals, an ageing programme was started with hydrogenated acrylonitrile butadiene rubber (HNBR), ethylene propylene diene rubber (EPDM) and fluorocarbon rubber (FKM) [1-3]. Sheets of 2 mm thickness were aged at four different temperatures (75 °C, 100 °C, 125 °C and 150 °C) for time periods of 1 day up to 1 year. The aged samples were examined using standard analytical methods such as hardness, dynamic-mechanical analysis (DMA), thermogravimetric analysis (TGA), mass loss, density and tensile tests. Additionally, DMA equipment was used to investigate relaxation and recovery behaviour which is more sensitive to degradation effects and can help to correctly interpret data from hardness and DMA measurements. The results show e.g. an increase in hardness and glass transition temperature for HNBR and, less pronounced, for EPDM. This confirms ageing mechanisms described in the literature, e.g. dominant crosslinking reactions in HNBR and both chain scissions and crosslinking for EPDM. FKM, which is very heat resistant, exhibits only minor degradation. Where possible, shift factors for time-temperature data sets were determined. The values obtained from different methods are compared and discussed. T2 - Modification, Degradation and Stabilization of Polymer (MoDeSt) Conference CY - Cracow, Poland DA - 04.09.2016 KW - Rubber KW - Ageing KW - EPDM KW - HNBR KW - FKM PY - 2016 AN - OPUS4-38006 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kömmling, Anja T1 - Discoloration effects of high-dose γ-irradiation and long-term thermal ageing of (U)HMW-PE N2 - Two polyethylene types with ultra high (UHMWPE) and high molecular weight (HMWPE), which are used as neutron radiation shielding materials in storage casks for radioactive waste, were subjected to gamma irradiation doses up to 600 kGy and subsequent thermal ageing at 125 °C for up to one year. One material was a medical grade UHMWPE and the other a HMWPE containing an antioxidant. Degradation effects in the materials were characterized using colorimetry, UV-Vis spectroscopy, MIR and FTIR measurements, DSC and, in the case of HMWPE, insoluble content determination. Both materials exhibited a yellowing upon irradiation. The discoloration of UHMWPE disappeared again after thermal ageing, which is why it was attributed to annealable color centers in the form of free radicals entrapped in the crystalline regions of the polymer that recombine during thermal ageing. Furthermore, oxidation species were observed with MIR and FTIR spectroscopy. For HMWPE, the yellowing occurred during both irradiation and thermal ageing and was correlated to antioxidant decomposition. Additionally, black spots were observed after thermal ageing of HMWPE that were attributed to reaction products of antioxidant derivatives and catalyst residues. While only little evidence of oxidation species was found in the light material parts, oxidation is expected to concentrate in the black spots as the catalyst residue promotes hydroperoxide decomposition and thus radical formation that initiate polymer oxidation T2 - Ionizing Radiation and Polymers Conference CY - Giens, France DA - 25.09.2016 KW - Polyethylene KW - Gamma-irradiation KW - Yellowing KW - Degradation PY - 2016 AN - OPUS4-38001 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jaunich, Matthias ED - Brown, R. ED - Gedde, U. ED - Jaunich, Matthias T1 - Polymer Testing - Editorial N2 - Conferences and trade fairs as meeting points for technical people concerned with testing of polymers. KW - conferences KW - editorial KW - trade fair PY - 2016 DO - https://doi.org/10.1016/j.polymertesting.2016.06.020 SN - 0142-9418 VL - 2016/53 IS - 1 SP - A1 PB - Elsevier Sci Ltd. CY - Oxford, UK AN - OPUS4-37361 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jaunich, Matthias T1 - Polymer Testing - Editorial N2 - Thoughts about getting started as Associate Editor for Polymer Testing. KW - Editorial KW - Getting started KW - Polymer Testing PY - 2016 DO - https://doi.org/10.1016/S0142-9418(16)30279-3 SN - 0142-9418 VL - 2016/51 IS - 1 SP - III PB - Elsevier Sci. Ltd. CY - Oxford, UK AN - OPUS4-37362 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ankli, P. P. A1 - Abdelwahab, A. A. A1 - Logachov, A. A1 - Bugiel, R. A1 - Drobne, D. A1 - Novak, S. A1 - Kranjc, E. A1 - Saje, S. A1 - Pellegrino, F. A1 - Alladio, E. A1 - Sordello, F. A1 - Corrao, E. A1 - Hodoroaba, Vasile-Dan A1 - Radnik, Jörg A1 - Mrkwitschka, Paul A1 - Madbouly, Loay Akmaal A1 - Akdemir, Yücel A1 - Gulumian, M. A1 - Wepener, V. A1 - Andraos, C. A1 - Boodhia, K. A1 - Jones, E. A1 - Doolin, A. A1 - Leuchtenberg, K. A1 - Valsami Jones, E. A1 - Rocca, C. A1 - Ibrahim, B. A1 - Singh, D. A1 - Chakraborty, S. A1 - Jurkschat, K. A1 - Johnston, C. A1 - Van Der Zande, M. A1 - Fernandez, D. A1 - Queipo, P. A1 - Clifford, C. A1 - Hardy, B. T1 - Knowledge Infrastructure supporting image-based characterisation of 2D graphene materials N2 - As part of the European Horizon ACCORDs project, advanced methods are being developed for the image-based characterisation of 2D nanomaterials. Given the complexity of this task, robust nd wellorganised data management is critical to ensuring high-quality outcomes. To support this, we have established a knowledge infrastructure that serves as the central repository for protocols, images and experimental data which are stored in a standardised, harmonised manner and in accordance with the FAIR principles – Findable, Accessible, Interoperable and Reusable and open science. This machine-readable framework enables the systematic and computationally automated correlation of image features with experimental descriptors, facilitating accurate material characterisation and transparent reporting which is all integrated in the ACCORDs KI. KW - Graphene-related 2D materials (GR2M) KW - 2D materials KW - Knowledge infrastructure KW - Characterisation PY - 2025 DO - https://doi.org/10.1016/j.toxlet.2025.07.660 SN - 0378-4274 VL - 411 SP - S281 EP - S282 PB - Elsevier B.V. AN - OPUS4-65061 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias A1 - Grelle, Tobias A1 - Kömmling, Anja A1 - Wolff, Dietmar A1 - Völzke, Holger ED - Stuke, M. T1 - Long-term evaluation of sealing systems for radioactive waste packages N2 - The investigation of the long-term performance of sealing systems employed in containers for radioactive waste and spent nuclear fuel is one research focus area for division 3.4 “Safety of Storage Containers” at the Bundesanstalt für Materialforschung und -prüfung (BAM). Our investigations comprise investigations on metallic and elastomeric seals and covers experimental investigations to get a database on the component/material behaviour, work on analytical descriptions and numerical analysis. Our aim is to understand the long-term behaviour of the sealing systems for evaluation of their performance during possible extended interim storage and subsequent transportation. T2 - 3rd Workshop on Safety of Extended Dry Storage of Spent Nuclear Fuel CY - Garching, Germany DA - 05.06.2019 KW - Seal performance KW - Rubber seal KW - Metallic seal KW - Ageing PY - 2019 SP - 57 EP - 62 AN - OPUS4-48225 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Characterization of Porous, TiO2 Nanoparticle Films Using On-Axis TKD in SEM – a New Nano-Analysis Tool for a Large-Scale Application N2 - A combined methodical approach is tested with respect to the characterization of the inner structure of porous TiO2 layers as typically used in modern dye sensitized solar cells (DSSC). Their performance is directly linked to the surface area of the pore network. The micrometer thick layer employed was manufactured by screen-printing of a starting TiO2 powder constituted of shape-controlled, bipyramidal anatase nanoparticles on FTO/glass substrates. The analytical methods exploited in our study are Focused Ion Beam (FIB) slicing followed by 3D reconstruction as well as the new approach transmission Kikuchi diffraction (TKD) technology in the scanning electron microscope (SEM). Size and shape distribution of the TiO2 NPs within the layer can be extracted. SEM in transmission mode and atomic force microscopy (AFM) have been used to verify the dimensional data obtained by the new combined methodical approach. Its analytical benefits but also the challenges and limitations are highlighted. T2 - Microscopy & Microanalysis 2017 Meeting CY - St. Louis, MO, USA DA - 06.08.2017 KW - Porous layers KW - TiO2 KW - Nanoparticles KW - Size and shape distribution KW - TKD KW - SEM PY - 2017 AN - OPUS4-41660 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Other than spherical/monodisperse Towards real world NPs as candidate reference materials for traceable size measurements N2 - By far most of the current nanoparticle (NP) research is dealing with (quasi-) spherical and/or monodisperse particles. However, many NPs used in industrial applications are rather aspherical and polydisperse. This inhomogeneity considerably hampers their characterization and, particularly, the accurate determination of the nanoparticle size. In order to overcome this problem and to promote the availability of standardized size measurement methods, it is crucial to develop and establish (candidate) reference materials with inhomogeneous size (distribution), aspherical shape as well as agglomerated or aggregated particles. Therefore, a new set of NPs including Au-, SiO2 , and TiO2-particles is investigated. The range of properties comprises polydisperse spherical, bimodal spherical, rod-like, acicular, bipyramidal, sheet-like as well as cubic NPs. With respect to a good traceability of the measurements, size and size distributions of the candidate reference materials are determined using microscopic methods like scanning electron microscopy (SEM), transmission electron microscopy (TEM), scanning electron microscopy in transmission mode (STEM-in-SEM), atomic force microscopy (AFM) as well as small angle X-ray scattering (SAXS) as an ensemble technique. The development of protocols for sample preparation is of particular importance to obtain a homogeneous dispersion of the NPs on a substrate. Further, approaches for signal modelling for all the methods above are being developed. The initiation of two VAMAS (www.vamas.org/twa34/index.html) inter-laboratory comparisons on bipyramidal titania and bimodal silica with different modal concentration ratios will be also highlighted. T2 - E-MRS Spring Meeting 2021 CY - Online meeting DA - 31.05.2021 KW - Nanoparticles KW - Particle size distribution KW - Imaging KW - Traceability KW - Reference material PY - 2021 AN - OPUS4-52764 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - EMPIR nPSize - Improved Traceability Chain of Nanoparticle Size Measurement; What nPSize can offer to CEN/TC 352? N2 - The main outcomes of the EMPIR project nPSize are presented and the suitability of the new capabilities (e.g. reference materials, measurement procedures, inter-laboratory comparisons) as pertinent contributions to normative projects within CEN/TC 352 Nanotechnologies are discussed. E.g. the first technical report of nPSize on full algorithm sequences for nanoparticle detection and size measurement as developed on both a physical basis (SEM, TSEM, AFM and SAXS) and by machine learning is put at disposal. T2 - 29th Meeting of CEN/TC 352 Nanotechnologies CY - Online meeting DA - 25.03.2021 KW - Nanoparticles KW - Electron microscopy KW - CEN/TC 352 Nanotechnologies KW - Particle size distribution KW - Modelling KW - Machine learning PY - 2021 AN - OPUS4-52464 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias T1 - Characterisation of degradation and determination of end-of-lifetime criterion for O-ring seals N2 - The ageing of polymers, including elastomers, is an undesirable but inevitable process leading to a limited lifetime of rubber products such as seals. Independent of the application, as e.g. automotive, piping or container applications, a long lifetime or at least a timely exchange of a seal before occurence of critical failure is desired. In order to investigate the degradation of material properties and to determine the lifetime of elastomers used as seals, an ageing programme was started with hydrogenated acrylonitrile butadiene rubber (HNBR), ethylene propylene diene rubber (EPDM) and fluorocarbon rubber (FKM) [1-3]. Both O-ring seals (uncompressed and compressed by 25 %) with a cord diameter of 10 mm as well as sheets with a thickness of 2 mm were aged at 75 °C, 100 °C, 125 °C and 150 °C for up to two years. The changes of material properties during ageing were characterised for each material using the sheets by means of e.g. dynamic-mechanical analysis and tensile tests, while sealing properties such as compression stress relaxation (CSR), compression set (CS) and leakage rate were determined on O-rings. The experimental results indicate that while material properties, CSR and CS show considerable degradation effects, the static leakage rate stays constant or even decreases before failure occurs quite suddenly at advanced degradation levels. This reveals that static leakage rate has only limited sensitivity for the degradation of the seal material. Our approach to determine a suitable end of lifetime criterion, which involves a partial decompression of the seal during the leakage test, is presented and discussed. T2 - RubberCon 2017 CY - Prague, Czech Republic DA - 23.05.2017 KW - Rubber seal KW - Ageing KW - Leakage PY - 2017 AN - OPUS4-40381 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bresch, Harald T1 - Schwerpunktthema nano@BAM – Projekt Nanoplattform N2 - Darstellung der Digitalisierung im Rahmen des Themenfeldprojektes Nanoplattform. Es werden beleuchtet: BAM-DataStore, Voraussetzungen für ELNs, Möglichkeitenvon OpenBIS, NFDI-Antrag InnoMatSafety, Digitalisierung von Workflows. T2 - BAM Beiratssitzung Umwelt CY - Online meeting DA - 11.03.2022 KW - Nano KW - Elektronisches Laborbuch KW - Workflows KW - Digitalisierung KW - Standardarbeitsanweisungen PY - 2022 AN - OPUS4-56756 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bayerlein, Bernd T1 - Towards Interoperability: Digital Representation of a Material Specific Characterization Method N2 - Certain metallic materials gain better mechanical properties through controlled heat treatments. For example, in age-hardenable aluminum alloys, the strengthening mechanism is based on the controlled formation of nanometer sized precipitates, which represent obstacles to dislocation movement. Precise tuning of the material structure is critical for optimal mechanical behavior in the application. Therefore, analysis of the microstructure and especially the precipitates is essential to determine the ideal parameters for the interplay of material and heat treatment. Transmission electron microscopy (TEM) is utilized to identify precipitate types and orientations in a first step. Dark-field imaging (DF-TEM) is often used to image the precipitates and to quantify their relevant dimensions. The present work aims at the digital representation of this material-specific characterization method. Instead of a time-consuming, manual image analysis, an automatable, digital approach is demonstrated. Based on DF-TEM images of different precipitation states of a wrought aluminum alloy, a modularizable digital workflow for quantitative precipitation analysis is presented. The integration of this workflow into a data pipeline concept will also be discussed. Thus, by using ontologies, the raw image data, their respective contextual information, and the resulting output data from the quantitative precipitation analysis can be linked in a triplestore. Publishing the digital workflow and the ontologies will ensure the reproducibility of the data. In addition, the semantic structure enables data sharing and reuse for other applications and purposes, demonstrating interoperability. The presented work is part of two digitization initiatives, the Platform MaterialDigital (PMD, materialdigital.de) and Materials-open-Laboratory (Mat-o-Lab). T2 - MSE 2022 CY - Darmstadt, Germany DA - 27.09.2022 KW - Interoperability KW - Ontology KW - Precipitation Analysis PY - 2022 AN - OPUS4-55892 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hertwig, Andreas T1 - Accuracy on all scales: Hybrid metrology for micro- and nanomanufacturing N2 - In this presentation, we discuss hybrid metrology and correlative imaging. These techniques are used to improve the design and quality monitoring of nanomaterials used in energy technology and for referencing the properties of nanoparticles. T2 - EMN for Advanced Manufacturing workshop CY - Berlin, Germany DA - 22.05.2024 KW - Nanotechnology KW - Nanoanalytics KW - Correlative Spectroscopy KW - Correlative Imaging PY - 2024 AN - OPUS4-60240 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zia, Ghezal Ahmad Jan T1 - Quantitative Precipitate Analysis of an Age-Hardenable Aluminium Alloy Using a Deep Learning Approach N2 - Mechanical properties of metals and their alloys are strongly governed by their microstructure. The nanometer-sized precipitates in hardenable wrought aluminium alloys, which can be controlled by heat treatment, act as obstacles to dislocation movement within the material and are critical to the mechanical performance of the component, in this case a radial compressor wheel of a ships’ engine. TEM-based image analysis is essential for the study to investigate the microstructural changes (precipitation coarsening) that occur as a result of ageing at elevated temperatures. T2 - MSE 2022 CY - Darmstadt, Germany DA - 27.09.2022 KW - Aluminium Alloy KW - Deep Learning KW - TEM Image PY - 2022 UR - https://dgm.de/mse/2022/ AN - OPUS4-55949 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skrotzki, Birgit T1 - Aging processes in precipitation hardened aluminum alloys N2 - The mechanical strength of wrought high-strength aluminum alloys is essentially based on precipitation hardening, possibly in combination with prior forming, e. g. by stretching. Important parameters for achieving an optimum combination of hardness, strength, ductility, toughness, and further properties such as corrosion resistance are age-hardening temperature and time. During thermal (mechanical) treatment, nucleation and growth of precipitates takes place, leading to the desired degree of hardening. In aluminum alloys, precipitation sequences are usually passed through, i. e. a sequence of metastable precipitates is formed before the stable phase can precipitate. The optimum combination of properties is therefore based on a certain (optimum) microstructure, which can, however, change during the use of a component, since the microstructure is not stable. This happens in particular when the operating temperatures are close to the aging temperature and/or the operating times are sufficiently long. An external mechanical load may accelerate the processes. The presentation gives some examples for this. T2 - Materials Science and Engineering Congress MSE 2022 CY - Darmstadt, Germany DA - 27.9.2022 KW - Aluminium alloy KW - Precipitation hardening KW - Aging KW - Degradation PY - 2022 AN - OPUS4-55877 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kömmling, Anja T1 - Comparison of different test methods for lifetime prediction of O-ring seals N2 - Elastomeric O-ring seals are used in a wide range of applications due to their excellent elasticity. However, like all polymers, elastomers degrade under the influence of e.g. time, temperature, oxygen, radiation and mechanical stress. Especially in applications where a replacement of seals after a certain time is hard or almost impossible, it is important to know the seal lifetime. Therefore, an extensive ageing programme with elastomers made of EPDM, HNBR and other materials was started with the aim of determining suitable methods for accelerated ageing and lifetime prediction. In order to determine the lifetime of polymeric parts, the time-temperature superposition principle is commonly used to shift property changes obtained by accelerated ageing at higher temperatures to lower temperatures. If the shift factors yield a straight line in an Arrhenius diagram, a corresponding activation energy can be determined. However, we have found that the shift factors and thus the predicted lifetime depends on the test method that yielded the shifted data. For example, the shift factor between 125 °C and 150 °C ageing temperature was roughly the same (5/5/4.5 respectively) for hardness, density and maximum of loss factor tan  measured on HNBR, but different for elongation at break (8) and compression set (2.2, excluding DLO-affected data). A possible explanation might be that while the different oxidation reactions proceed with a fixed activation energy, they have differing impact on the measured properties. For example, hardness is lowered by chain scission reactions, and increases by crosslinking reactions during ageing. As usually both chain scission and crosslinking reactions occur during ageing, the measured hardness increase reflects only the net effect of both reaction types. On the other hand, compression set is influenced additively by both reaction types: chain scission leads to an increase of the remaining deformation, as broken chains lose their recovery potential, and crosslinking reactions during ageing fix the compressed geometry, which also leads to less recovery. Thus, compression set reflects the total number of changes in the network and shows degradation effects much faster, which results in lower shift factors and lower activation energy. This phenomenon was observed for EPDM as well. In order to verify our hypotheses and to gain further insights, temperature-dependent oxygen consumption measurements are currently being performed and results will be presented at the conference. The shift factors and activation energy determined by oxygen consumption measurements are expected to be close to the values for compression set. T2 - Polymer Degradation Discussion Group Conference CY - Malta DA - 01.09.2019 KW - Compression set KW - Time-temperature superposition KW - Arrhenius KW - HNBR KW - EPDM KW - FKM KW - Activation energy PY - 2019 AN - OPUS4-48907 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wolf, M. E. A1 - Vickery, W. M. A1 - Swift-Ramirez, W. A1 - Arnold, A. M. A1 - Orlando, J. D. A1 - Schmidt, S. J. A1 - Liu, Y. A1 - Er, Jasmin A1 - Schusterbauer, Robert A1 - Ahmed, R. A1 - Nickl, Philip A1 - Radnik, Jörg A1 - Donskyi, Ievgen A1 - Sydlik, S. A. T1 - The Mitsunobu reaction for the gentle covalent attachment of biomolecules to graphene oxide N2 - Graphene oxide (GO) has emerged as a promising biomaterial as it is easily and cheaply synthesized, strong, cytocompatible, osteoinductive, and has a well-characterized aqueous degradation pathway. It is also a great substrate for functionalization with biomolecules such as proteins, peptides, and small molecules that can enhance or add bioactivity. Covalent chemical linkages as opposed to typical noncovalent association methods are preferable so that the biomolecules do not quickly diffuse away or face replacement by other proteins, which is critical in long time scale applications like bone regeneration. However, covalent chemistry tends to carry a drawback of harsh reaction conditions that can damage the structure, conformation, and therefore function of a delicate biomolecule like a protein. Here, the Mitsunobu reaction is introduced as a novel method of covalently attaching proteins to graphene oxide. It features gentle reaction conditions and has the added benefit of utilizing the plentiful basal plane alcohol functionalities on graphene oxide, allowing for high yield protein functionalization. The amino acid Glycine (G), the protein bovine serum albumin (BSA), and the small molecule SVAK-12 are utilized to create the three Mitsunobu Graphene (MG) materials G-MG, BSA-MG, and SVAK-MG that demonstrate the wide applicability of this functionalization method. KW - Graphene oxide KW - Mitsunobu reaction KW - Covalent attachment KW - Bovine serum albumin KW - Macrophage polarization KW - Osteogenesis PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630483 DO - https://doi.org/10.1016/j.carbon.2025.120221 VL - 238 SP - 1 EP - 15 PB - Elsevier Ltd. AN - OPUS4-63048 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chemello, Giovanni A1 - Radnik, Jörg A1 - Hodoroaba, Vasile-Dan T1 - XPS–SEM/EDS Tandem Analysis for the Elemental Composition of Functionalized Graphene Nanoplatelets N2 - Over the past decade, energy-dispersive X-ray spectrometry (EDS) with scanning electron microscopy (SEM) has advanced to enable the accurate analysis of light elements such as C, N, or O. For this reason, EDS is becoming increasingly interesting as an analytical method for the elemental analysis of functionalized graphene and could be an attractive alternative to Xray photoelectron spectroscopy (XPS), which is considered the most important method for elemental analysis. In this study, comparative XPS and EDS investigations under different excitation conditions are carried out on commercially available powders containing graphene particles with different morphologies. The slightly different XPS/HAXPES and EDS results can be explained by the different information depths of the methods and the functionalization of the particle surfaces. For the material with smaller graphene particles and higher O/C ratios, all methods reported a lower O/C ratio in pellets compared with the unpressed powder samples. This clearly shows that sample preparation has a significant influence on the quantification results, especially for such a type of morphology. Overall, the study demonstrates that EDS is a reliable and fast alternative to XPS for the elemental quantification of functionalized graphene particles, provided that differences in the information depth are taken into account. Particle morphology can be examined in parallel with quantitative element analysis, since EDS spectrometers are typically coupled with SEM, which are available in a huge number of analytical laboratories. KW - Graphene oxide KW - SEM/EDS KW - XPS/HAXPES KW - Elemental composition KW - Functionalization PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-647294 DO - https://doi.org/10.1021/acsomega.5c07830 SN - 2470-1343 SP - 1 EP - 7 PB - American Chemical Society (ACS) AN - OPUS4-64729 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pellegrino, Francesco A1 - Maurino, V. A1 - Hodoroaba, Vasile-Dan T1 - Morphological Characterization and Chemical Identification of TiO2 Nanoparticles Doped with Ultrafine Metal Particles for Enhanced Photocatalytical Activity N2 - The conversion of solar energy into electricity and solar fuels is of crucial importance for a green and sustainable future. Water splitting using semiconductor photo-catalysts is considered a sustainable method to produce clean hydrogen (H2) fuel. Nevertheless, H2 photo-production efficiency remains still low, although extensive research works to understand better the mechanisms of the Hydrogen Evolution Reaction (HER) and the Oxygen Evolution Reaction (OER) are being carried out. In this respect, TiO2 is a key photoactive material, usually employed with a co-catalyst deposited onto the surface to enhance charge carriers’ separation and catalyze surface charge transfer reactions. The deposition of a co-catalyst on the TiO2 nanoparticle surface represents one successful way to enhance the activity of the photocatalyst through a modification of its surface and redox properties. In this context, high-resolution scanning electron microscopy coupled with elemental analysis by energy-dispersive X-ray spectroscopy (EDS) is fundamental for studying and understanding the effect of the nanoparticle morphology on the functional properties of shape-controlled TiO2 crystals (bipyramides, platelets, and elongated particles). Different types of metal-semiconductor combinations, TiO2 shapes and dopant metals (Ag, Pt, etc) and metal concentrations will be discussed. KW - Nanoparticles KW - Photocatalysis KW - Electron microscopy KW - EDS KW - Metal-semiconductor PY - 2022 DO - https://doi.org/10.1017/S1431927622010078 VL - 28 IS - Suppl. 1 SP - 2658 EP - 2660 PB - Cambridge University Press AN - OPUS4-55436 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zaghdoudi, Maha T1 - How to test the Arrhenius validity of elastomers during ageing N2 - The main task of the division "Safety of Storage Containers" at BAM is the safety assessment of storage containers for radioactive waste. A sufficient sealing of bolted lid systems for the safe containment of the waste for transport, storage and disposal is very important. Extensive knowledge of the change of the elastomer’s properties during ageing and the availability of reliable end-of-lifetime criteria is mandatory to guarantee long term safe enclosure. In a long-term test programme over 5 years we have studied the degradation and the change of sealing properties of several elastomers, including EPDM, at four different ageing temperatures (75 °C, 100 °C, 125 °C and 150 °C). Compression stress relaxation (CSR) and compression set (CS) experiments were carried out. It has been found that when the data does not cover a sufficient time frame necessary for the evolution of the degradation of a chosen property, a curvature in the Arrhenius relationship is observed. For CSR, the curvature was observed for samples aged up to 186 days. As for CS experiments, the curvature was detected for sample aged up to 2 years. To cover the possible lack of experimental long-term data at low temperatures, a numerical model for CSR was developed and longer ageing times for the simulation were adopted. A degradation-rate based model for the evolution of degradative processes is proposed. The main advantage of the model is the possibility to quickly validate the interpolation at lower temperatures within the range of slower chemical processes without forcing an Arrhenius straight-line extrapolation. The model was also applied to CS experiments and validated by the 5 years experimental results where the curvature was gone, and the degradation property has followed an Arrhenius relationship. In the figure the contribution of the two degradative processes are shown over CS and CSR respectively. T2 - 2nd advanced material science world congress CY - Online meeting DA - 14.06.2021 KW - Arrhenius KW - Processes KW - Compression set KW - Compression stress relaxation KW - Modelling PY - 2021 AN - OPUS4-52825 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Report ISO/TC202/WG4 X-Ray Spectroscopy, Liaisons with VAMAS and ISO/TC229 Nanotechnologies N2 - The presentation is structured in the following three parts: i) Report of the Working Group 4 X-Ray Spectroscopy including the publication of ISO 15632:2021 Microbeam analysis — Selected instrumental performance parameters for the specification and checking of energy-dispersive X-ray spectrometers for use in electron probe microanalysis, ii) Liaison activities between ISO/TC202 Microbeam Anaylsis and VAMAS/TWA34 Quantitative Microstructural Analysis, and iii) Liaison activities from ISO/TC202 Microbeam Analysis for ISO/TC229 Nanotechnologies. Most relevant projects are highlighted for information and further discussions. New initiatives and better promotion of strategic projects are addressed. T2 - Annual Meeting of ISO/TC 202 Microbeam Analysis CY - Online meeting DA - 25.10.2021 KW - Microbeam Analysis KW - VAMAS KW - ISO/TC 202 KW - ISO/TC 229 KW - electron microscopy KW - X-Ray Spectroscopy KW - EBSD KW - FIB PY - 2021 AN - OPUS4-53625 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - EMPIR nPSize - Improved Traceability Chain of Nanoparticle Size Measurement; nPSize offer after 2 Ys N2 - The main outcomes of the EMPIR project nPSize are presented and the suitability of the new capabilities (e.g. reference materials, measurement procedures, VAMAS inter-laboratory comparisons) to be standardized and implemented in accredited analytical laboratories is discussed. T2 - EMPIR nPSize Training Course "Metrology for Measurement of Nanoparticle Size by Electron Microscopy and Atomic Force Microscopy" CY - Online meeting DA - 27.10.2020 KW - Nanoparticles KW - Size KW - Shape KW - Traceability KW - EMPIR KW - Reference materials KW - VAMAS PY - 2020 AN - OPUS4-51477 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weber, Mike T1 - Coefficients of Friction in Dependence on Aging State of Elastomers – Experimental Identification and Numerical Simulation of the Experiment N2 - Elastomer seals are mounted as barrier seals in lid systems of containers designed for transport and disposal of negligible heat generating radioactive waste and as auxiliary seals in spent fuel storage and transportation casks (dual purpose casks (DPC)). When the behavior of mounted seals under normal and hypothetical accident conditions of disposal and transport is to be simulated, a comprehensive knowledge of their complex mechanical properties at every state of aging is necessary. In previous works, BAM’s efforts in experimental investigations on specimen artificially aged at different temperatures and times and the implementation of the found results in finite element material models were presented. Additionally, our approaches to reproduce the aging process itself and to extrapolate the results of artificially accelerated aging to longer times were presented. Numerical simulations have shown that the behavior of the seal during mounting and one-sided pressurizing and the resulting performance values such as leakage rate strongly depend on the coefficient of friction (COF) between flange and seal. The friction coefficient, in turn, depends on the aging state of the elastomer material as several publications suggest (see below). Dynamic COF between an exemplary ethylene propylene diene rubber (EPDM) material and a stainless steel ball were determined by using a self-designed linear oscillation tribometer. Unaged and artificially aged EPDM specimen stored for 30 days and 100 days at a temperature of 150 °C were tested. A stainless steel ball (d=10 mm) is brought in contact with the specimen’s surface und loaded by normal forces of 2.5 N, 5 N, 10 N and 20 N. During a reciprocating movement of the EPDM sheet, the horizontal force/friction force is continuously measured, and the COF can be derived. It is well known that friction is a complex phenomenon especially in soft materials. It cannot be excluded that the measured friction force is influenced by additional force components, resulting from the ball’s grooving through the elastomer’s surface. This force depends on the penetration depth of the ball and on the resistance of the elastomer in its different states of aging. The latter results from microstructural changes i.e., chain scission and additional crosslinking that occur during aging which in turn influence the softening or hardening of the material. A finite element (FE) ABAQUS® model was developed to reproduce the measurement process. It should help to better understand the physical mechanisms and to quantify the percentage of measured forces resulting from real friction on the one hand and forces resulting from unintended side effects that could falsify the result on the other hand. The behavior of the elastomer in its different states of aging is reproduced by a FE material model already presented in previous works of BAM. T2 - ASME 2022 Pressure Vessels & Piping Conference (PVP2022) CY - Las Vegas, NV, USA DA - 17.07.2022 KW - Radioactive Waste KW - Elastomers KW - Aging KW - Experiment KW - Seal Behavior KW - Numerical Simulation KW - Leakage Rate KW - Coefficient of Friction PY - 2022 AN - OPUS4-57095 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radnik, Jörg A1 - Hodoroaba, Vasile-Dan T1 - Morpho-Chemical Characterisation of Me-TiO2 Nanoparticles for Enhanced Photocatalytical Activity N2 - The conversion of solar energy into electricity and solar fuels is of crucial importance for a green and sustainable future. Water splitting using semiconductor photo-catalysts is considered a sustainable method to produce clean hydrogen (H2) fuel. Nevertheless, H2 photo-production efficiency remains still low, although extensive research works to understand better the mechanisms of the Hydrogen Evolution Reaction (HER) and the Oxygen Evolution Reaction (OER) are being carried out. In this respect, TiO2 is a key photoactive material, usually employed with a co-catalyst deposited onto the surface to enhance charge carriers’ separation and catalyze surface charge transfer reactions. The deposition of a co-catalyst on the TiO2 nanoparticle surface represents one successful way to enhance the activity of the photocatalyst through a modification of its surface and redox properties. In this context, high-resolution scanning electron microscopy coupled with elemental analysis by energy-dispersive X-ray spectroscopy (EDS) is fundamental for studying and understanding the effect of the nanoparticle morphology on the functional properties of shape-controlled TiO2 crystals (bipyramides, platelets, and elongated particles). Different types of metal-semiconductor combinations, TiO2 shapes and dopant metals (Ag, Pt, etc) and metal concentrations will be discussed. T2 - ECASIA 2022 CY - Limerick, Ireland DA - 29.05.2022 KW - Titania nanoparticles KW - Photocatalysis KW - Scanning electron microscopy KW - Energy dispersive X-ray spectroscopy PY - 2022 AN - OPUS4-54977 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ciornii, Dmitri T1 - Testing the quality of nanomaterial properties data for nano-risk assessment – towards guidance for all types of users N2 - Data quality is a vast term, which comprises the completeness, relevance (adequacy), and reliability of data. So far, many attempts to assure data quality have been pursued, and evaluation criteria for data quality have been established. One relatively novel but already well-known aspect of data quality refers to the concept of data FAIRness, which states that data should be: findable, accessible, interoperable and re-usable. In order to find, use, and access data, a user has to be guided properly. Such guidelines already exist for regulators and the scientific community. However, a ‘simple’ non-academic user from general society is very unlikely to be able to access or understand such data. Our objective in the H2020 project NANORIGO is to help and guide all types of users (i.e., scientists, regulators, industry workers, citizens, etc.) to access and make use of high-quality data and information from available and suitable data repositories in order to increase the transparency of and trust in nanotechnology. T2 - nanoSAFE 2020 CY - Online Meeting DA - 16.11.2020 KW - Nano-related data KW - Nanomaterial properties KW - Nano-risk assessment PY - 2020 AN - OPUS4-51701 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rühle, Bastian T1 - Perspektive der BAM auf neuartige Materialien N2 - Neuartige Materialien, die bekannte (Werk-)Stoffe mit neuen Funktionalitäten ausstatten, spielen eine zunehmend wichtige Rolle im Bereich der Materialforschung und -prüfung. Das Spektrum neuartiger Materialien reicht von der gezielten Oberflächenfunktionalisierung und -strukturierung makroskopischer Materialien, dünnen Beschichtungen bis hin zu mikro- und nanoskaligen Kompositmaterialien und funktionalen Materialien an der Schnittstelle zur Biologie, Biotechnologie, nachhaltige Energiespeicherung und Sensorik. Dabei bieten neuartige Materialien die Chance, Werkstoffe und Produkte mit erweiterter oder verbesserter Funktionalität zu erhalten und Sicherheit bereits im Designprozess zu berücksichtigen. Durch dieses breite Anwendungsspektrum und die Herausforderungen, die solche Materialien für die Sicherheit in Chemie und Technik mit sich bringen, sind diese in allen Themenfeldern der BAM repräsentiert (Material, Analytical Sciences, Energie, Infrastruktur und Umwelt). Die Aufgaben der BAM erstrecken sich dabei von der Herstellung von Referenzmaterialien für Industrie, Forschung und Regulation, über die Erstellung von standardisierten Referenzverfahren für nachhaltige Messungen im Umwelt- und Lebenswissenschaftsbereich bis hin zur Bereitstellung von belastbaren und zitierbaren Referenzdaten. Durch die genaue Charakterisierung neuartiger Materialien können potentiell problematische Substanzen identifiziert und deren Risiken besser abgeschätzt werden. In diesem Beitrag werden einige aktuelle Beispiele aus diesen Bereichen vorgestellt. T2 - NanoDialog der Bundesregierung - Chancen und Risiken von Neuartigen Materialien CY - Berlin, Germany DA - 22.05.2019 KW - Advanced Materials KW - Nanomaterialien KW - Neuartige Materialien PY - 2019 AN - OPUS4-49594 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Challenges in Traceable Size Measurement of Non-Spherical, Non-Monodisperse Nanoparticles - nPSize N2 - Size measurement of nanoparticles (NP) becomes a challenging analytical problem when non-spherical shapes must be traceably measured. However, most industrial NPs have irregular shapes and broad size distribution making it often more complex to follow European regulatory to identify a material as a nanomaterial according to which accurate measurement of the smallest dimension and its size Distribution is necessary. The European research project nPSize - Improved traceability chain of nanoparticle size measurements aims to fill this gap by developing potential non-spherical reference nanoparticles, measurement procedures and physical modelling to improve the traceability chain, comparability and compatibility for NP size measurements between different methods. Therefore, new model NP with well-controlled shape has been synthesized and are supposed to be systematically characterized using the traceable methods scanning/transmission electron microscopy, atomic force microscopy and small angle X-ray scattering. Following NP candidates are under investigation with respect to their homogeneity and stability: (i) titania nanoplatelets (10-15 nm thickness x 50-100 nm lateral), (ii) titania bipyramides (~60 nm length x 40 nm width), (iii) titania acicular particles (100 nm length x 15-20 nm width; aspect ratio 5.5/6), (iv) gold nanorods (~10 nm width x 30 nm length), and (v) gold nanocubes (~55 nm x 55 nm x 55 nm). In addition, sample preparation procedures as well as measurement analysis procedures with evaluation of appropriate measurands and descriptors for each material class and method are being developed to support standardization. To underpin the traceability of the size measurement of nonspherical NP, physical modelling of the signals in e.g. electron microscopy techniques will be used and in combination, the implementation of machine learning is aimed to facilitate measurement Analysis procedures, especially regarding the accurate thresholding/segmentation of the NPs.zeige mehr T2 - Nanoparticle Reference Materials - Production and Cerification Training Course CY - London, UK DA - 10.12.2019 KW - Nanoparticles KW - Traceability KW - Particle size distribution KW - Electron microscopy KW - Reference materials KW - Non-spherical shape PY - 2019 AN - OPUS4-50040 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - New reference material candidates for traceable size measurement of nonspherical nanoparticles N2 - Size measurement of nanoparticles (NP) becomes a challenging analytical problem when non-spherical shapes must be traceably measured. However, most industrial NPs have irregular shapes and broad size distribution making it often more complex to follow European regulatory to identify a material as a nanomaterial according to which accurate measurement of the smallest dimension and its size Distribution is necessary. The European research project nPSize - Improved traceability chain of nanoparticle size measurements aims to fill this gap by developing potential non-spherical reference nanoparticles, measurement procedures and physical modelling to improve the traceability chain, comparability and compatibility for NP size measurements between different methods. Therefore, new model NP with well-controlled shape has been synthesized and are supposed to be systematically characterized using the traceable methods scanning/transmission electron microscopy, atomic force microscopy and small angle X-ray scattering. Following NP candidates are under investigation with respect to their homogeneity and stability: (i) titania nanoplatelets (10-15 nm thickness x 50-100 nm lateral), (ii) titania bipyramides (~60 nm length x 40 nm width), (iii) titania acicular particles (100 nm length x 15-20 nm width; aspect ratio 5.5/6), (iv) gold nanorods (~10 nm width x 30 nm length), and (v) gold nanocubes (~55 nm x 55 nm x 55 nm). In addition, sample preparation procedures as well as measurement analysis procedures with evaluation of appropriate measurands and descriptors for each material class and method are being developed to support standardization. To underpin the traceability of the size measurement of nonspherical NP, physical modelling of the signals in e.g. electron microscopy techniques will be used and in combination, the implementation of machine learning is aimed to facilitate measurement Analysis procedures, especially regarding the accurate thresholding/segmentation of the NPs. T2 - European Conference on Applications of Surface and Interface Analysis ECASIA 2019 CY - Dresden, Germany DA - 15.09.2019 KW - Nanoparticles KW - Size distribution KW - Electron microscopy KW - Certified reference materials KW - Traceability PY - 2019 AN - OPUS4-49227 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Advanced Characterization of the Surface Morphology and Chemistry within nano@BAM N2 - Both essential aspects of the surface of solid matter, its morphology and chemistry, are studied traditionally at BAM starting in the 60’s with different cyclical research focus areas, mostly related either to applicative research or method development. In the recent years, the focus has shifted almost exclusively to the nano-analytics of advanced materials such as complex nanoparticles, (ultra)thin films/coatings, nanocomposites, 2D materials, energy materials, etc. This is also the reason why BAM has established recently the new Competence Center nano@BAM (www.bam.de/Navigation/DE/Themen/Material/Nanotechnologie/sichere-nanomaterialien.html) with the five sub-fields nanoCharacterisation, nanoMaterial, nanoSafety, nanoData and nanoTechnology. The link to the BAM central guidelines to the safety in technology and chemistry is given by the development of reference products such as reference measurement procedures, reference (nano)materials, and newly reference data sets. Thus, an internationally well-networked group in surface analysis has been established @BAM, with regular contributions to integral analytical characterization with metrological and standardization background. Examples of newly developed methodical approaches will be given with an emphasis on correlative nano-analysis of morphology and chemistry of nanomaterials. Correlative imaging by STEM-in-SEM with high-resolution SEM and EDX, and further with AFM or the new technique TKD (Transmission Kikuchi Diffraction) will be explained on various examples of nanostructures, both as starting materials and embedded/functionalized nanoparticles in products. The unique analytical benefits of the Auger electron probe as a veritable nano-tool for surface chemistry will be highlighted. The panoply of advanced surface characterization methods @BAM is completed by discussing examples of hybrid analysis of the bulk of nanomaterials by X-ray Spectroscopy with the highest surface-sensitive methods X-ray Photoelectron Spectroscopy (XPS) and Time-of-Flight Secondary Ion Mass Spectrometry (ToF-SIMS). Particularly for the analysis of the surface chemistry of nanostructures, such as the completeness of the shells of core-shell nanoparticles or in-depth and lateral gradients of chemistry within mesoporous thin layers, the latter methods are inherent. Other special developments like approaches for the quantitative determination of the roughness of particle surface by electron microscopy or for the quantitative determination of the porosity of thin mesoporous layers by electron probe microanalysis (EPMA) with SEM will be presented in conjunction with the corresponding advanced materials studied. Current research projects, promising ideas, including ongoing (pre-)standardization activities in the field of the challenging nano/surface analysis will be touched systematically, with the open goal of identifying future bilateral cooperation possibilities between EMPA and BAM. T2 - EMPA-Kolloquium CY - Online meeting DA - 01.12.2021 KW - Nanoparticles KW - Nano@BAM KW - Nanomaterials KW - Surface morphology and chemistry KW - Correlative analysis PY - 2021 AN - OPUS4-54039 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Ongoing VAMAS interlaboratory comparisons on nanoparticles size and shape as pre standardisation projects for harmonized measurements N2 - Traceable morphological and chemical characterization of nanomaterials with respect to the various possible sizes, size distributions, shapes, and concentrations of real-world nanoparticles (NPs) is a challenging task. Particularly for the nonspherical, non-monodisperse nanoparticles – as typically for most of the commercial particles, including their strong tendency to agglomerate, there is a lack of standard operation procedures providing accurate nanoparticle characterisation. In the framework of the pre-standardisation framework of VAMAS (Versailles Project on Advanced Materials and Standards, www.vamas.org) two interlaboratory comparison (ILC) studies are being carried out under the Technical Working Area (TWA) 34 “Nanoparticle Populations”:i) Project #15 addresses the analysis of the size and shape distribution of TiO2 bipyramidal NPs by traceable imaging methods such as TEM, SEM, STEM-in-SEM, AFM as well as with SAXS as an ensemble method. This ILC is thought as the next level development of the case studies exemplified in the published ISO standards ISO 21363 and ISO 19749. It was agreed to complete the first ILC with the NPs already prepared according to the same procedure on a TEM grid, and, at a later stage, to carry out second ILCs with the same NPs distributed to the participants as liquid suspensions together with protocols for the uniform NP deposition on suited substrates - as developed and optimized within the European project nPSize. Once having good deposition protocols available, the door for automated image analysis gets opened. Corresponding image analysis protocols and reporting templates have been distributed to the ILC participants, too. ii) Project #16: two spherical SiO2 NP samples with bi-modal size distributions in two nominal relative number concentrations were prepared and distributed also as liquid suspensions accompanied by sample preparation, measurement, and image analysis protocols and reporting templates. Here, the NP concentration is the primary parameter to be measured. For the imaging methods it is targeted to measure the relative nanoparticle concentrations (relative populations of the two modes). The results of all the participating laboratories, in both ILCs, compiled in comparative representations will be shown and discussed for the first time. The reduction of the measurement uncertainties associated to the size, shape and number-concentration results induced by the significant improvement of the sample preparation on substrates (as single particles with a high-density coverage), combined with welldefined image analysis procedures will be highlighted. T2 - 2024 Spring Meeting of the European Materials Research Society (E-MRS) CY - Strasbourg, France DA - 27.05.2024 KW - VAMAS KW - Interlaboratory comparison KW - Electron microscopy KW - Particle size distribution KW - Article concentration PY - 2024 AN - OPUS4-60184 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Knigge, Xenia T1 - Complementary Analysis of Sterilized Nanoparticles with SEM/EDS And XPS/HAXPES N2 - Since there is a lack of knowledge about the effects of nanomaterials on human health and the environment, and in order to get safe- and sustainable-by-design nanomaterials, it is necessary to find an easy way to assess their properties, without having to perform time-consuming experiments each time. In the European project NanoSolveIT, the behavior of nanoparticles is to be derived from a nanomaterial fingerprint database with standardized physico-chemical properties of nanomaterials. The key element for these grouping and reading across approaches is the collection of standardized information about nanomaterials in combination with modelling and simulations. As parameters the particle size, particle shape, chemical composition and surface chemistry are discussed here. Measurements of the shape and size were performed using scanning electron microscopy (SEM). For the chemical composition energy dispersive X-ray spectroscopy (EDS) and for the surface chemistry X-ray photoelectron spectroscopy (XPS) were used. As an additional method hard X-ray photoelectron spectroscopy (HAXPES) with a higher information depth than XPS was used, thus we were able to include information not only from the top surface, but also from deeper regions of about 30 nm. Therefore, this method is complementary to EDS. All these methods have been correlatively used to study nanoparticles of different chemical composition that have been treated differently by sterilization. Such a sterilization step is common, before testing for toxicity. To date, the sterilization step has not been considered in establishing the structure-activity relationship of the nanomaterial. The effects of sterilization are discussed on exemplary samples. The results demonstrate the influence of sterilization on all investigated properties, indicating a restructuring of the nanoparticles. This implies that samples that have been sterilized after synthesis, may show different toxicity from those used in applications without a sterilization step. Acknowledgement: This research is part of the project “NanoSolveIT”, which has received funding from European Union Horizon 2020 Programme (H2020) under grant agreement no 814572. (https://nanosolveit.eu/) T2 - nanoSAFE'23 CY - Grenoble, France DA - 04.06.2023 KW - XPS KW - HAXPES KW - Characterization KW - Nanoparticles KW - NanoSolveIT PY - 2023 AN - OPUS4-57658 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Knigge, Xenia A1 - Radnik, Jörg T1 - Physico-chemical characterization of sterile Fe3O4 nanoparticles by XPS / HAXPES / SEM N2 - Here a dataset of XPS, HAXPES and SEM measurements for the physico-chemical characterization of sterile Fe3O4 nanoparticles is presented. The measurements are part of the H2020 project “NanoSolveIT”. KW - HAXPES KW - XPS KW - SEM KW - Fe3O4 KW - Nanoparticles PY - 2023 DO - https://doi.org/10.5281/zenodo.7990301 PB - Zenodo CY - Geneva AN - OPUS4-57764 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Radnik, Jörg T1 - BAM reference data - XPS raw data of Al-coated titania nanoparticles (JRCNM62001a and JRCNM62002a) N2 - XPS raw data of Al-coated titania nanoparticles (JRCNM62001 and JRCNM62002a) provided by the JRC repository are provided. KW - XPS KW - Titania nanoparticles KW - BAM reference data PY - 2021 DO - https://doi.org/10.5281/zenodo.4986068 PB - Zenodo CY - Geneva AN - OPUS4-52880 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Knigge, Xenia A1 - Radnik, Jörg T1 - 1-Propyl-3-methyl-imidazolium bis(trifluoromethylsulfonyl)imide (Solarpur®) analyzed by hard x-ray photoelectron spectroscopy N2 - 1-Propyl-3-methyl-imidazolium bis(trifluoromethylsulfonyl)imide (Solarpur®), an ionic liquid was purchased from Merck (formerly Sigma Aldrich), was analyzed using hard x-ray photoelectron spectroscopy (HAXPES). The liquid is UHV stable, vertically and laterally homogeneous, and is easy to clean; thus, it can be used as a reference material. The HAXPES spectra of Solarpur® obtained using monochromatic Cr Kα radiation at 5414.8 eV include a survey scan, high-resolution spectra of C 1s, O 1s, N 1s, S 2p, S 1s, S 2s, F 1s, and S KLL. KW - HAXPES KW - Hard x-ray photoelectron spectroscopy KW - Ionic liquid KW - Solarpur PY - 2021 DO - https://doi.org/10.1116/6.0001414 VL - 28 IS - 2 SP - 1 EP - 8 PB - AVS: Science & Technology of Materials, Interfaces, and Processing AN - OPUS4-54113 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radnik, Jörg T1 - VAMAS-Enabling international standardisation for increasing the take up of Emerging Materials N2 - VAMAS (Versailles Project on Advanced Materials and Standards) supports world trade in products dependent on advanced materials technologies by providing technical basis for harmonized measurements, testing, specification, reference materials and standards. The major tools for fulfilling this task are interlaboratory comparisons (ILC). The organisation structure of VAMAS is presented. It is discussed, how a new technical activity can initiate. T2 - DIN NA062-08-16 Oberflächenanalytik Frühjahrstreffen CY - Berlin, Germany DA - 11.05.2022 KW - Advanced Materials KW - Standards KW - Interlaboratory Comparisons PY - 2022 AN - OPUS4-54831 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radnik, Jörg T1 - ISO-G-Scope Standardisation of structural and chemical properties of graphene N2 - The objectives and tasks of the EMPIR project ISO-G-Scope are presented. The last results was shown. Esspecially, the interlaboratory comparison about XPS of functionalized graphene is presented. T2 - DIN NA062-08-16 Oberflächenanalytik Frühjahrstreffen CY - Berlin, Germany DA - 11.05.2022 KW - Graphene KW - Standardization KW - Structural characterisation KW - Chemical composition PY - 2022 AN - OPUS4-54834 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Knigge, Xenia A1 - Radnik, Jörg T1 - Physico-chemical characterization of sterilized AlOOH nanoparticles by XPS / HAXPES / SEM N2 - Here a dataset of XPS, HAXPES and SEM measurements for the physico-chemical characterization of sterilized AlOOH nanoparticles is presented. The measurements are part of the H2020 project “NanoSolveIT”. KW - HAXPES KW - XPS KW - SEM KW - AlOOH KW - Nanoparticles PY - 2023 DO - https://doi.org/10.5281/zenodo.7966245 PB - Zenodo CY - Geneva AN - OPUS4-57757 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - Reusable data: putting the “Arr” in FAIR N2 - This talk demonstrates how to apply FAIR principles to data from actual scientific investigations. The reasons and practical benefits of FAIR data are highlighted. Several levels of reusability are discussed, i.e. the “trust me”-level, the “I’ll not need to repeat my measurement”-level, and the “you’ll not need to repeat my measurements”-level. Practical FAIR datafiles are explored and their information content highlighted. T2 - Reusability of Scientific Data for Matter CY - Online meeting DA - 13.11.2025 KW - Methodology KW - Metadata KW - FAIR KW - Reusability KW - X-ray scattering KW - Traceability PY - 2025 AN - OPUS4-65309 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radnik, Jörg T1 - Synchrotron radiation as a tool in applied catalytic research N2 - Synchrotron Radiation with its high intensity and the opportunity to tune the wavelength offers unique possibilities to investigate real catalysts, even under industry-like conditions. A good example is a XAFS study performed at supported Ni catalysts used for the dimerization of butene at elevated temperature and pressure. Another example are investigations at titania supported Pd based catalyst elucidating the role of co-components (e.g. Sb, Co, Mn and Au) which are necessary to get the desired promising performance in the gas phase acetoxylation of toluene to benzyl acetate, an environmentally benign alternative for the conventional process using chlorine. Furthermore, investigations about the redox properties of different Cu catalysts will be presented. It could be shown that the redox properties of Cu have a great impact on the performance of such catalysts, not only in some gas phase reactions, but also in photocatalytic applications, e.g. water splitting. T2 - EMIL Seminar CY - Berlin, Germany DA - 23.01.2017 KW - Catalysis KW - Synchrotron radiation KW - Nanochemistriy PY - 2017 AN - OPUS4-39026 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan A1 - Marcoulaki, E. A1 - van Duuren, B T1 - Testing and benchmarking nanosafety services N2 - One of the objectives of the EU Project EC4SafeNano (European Centre for Risk Management and Safe Innovation in Nanomaterials & Nanotechnologies) was to test and benchmark the services in order to check their relevance to address identified stakeholder needs, but also to evaluate the governance of the structure delivering the proposed services. The aim is to demonstrate the technical relevance of the services and the overall open structure organisation, including governance rules and operating procedures, by answering relevant identified questions (case studies) selected by a panel of stakeholders. Therefore, a significant part of the project will be devoted to this demonstration of the operational and functional basis of the organized network. T2 - Review Meeting EC4SafeNano CY - Brussels, Belgium DA - 16.01.2020 KW - Nanosafety KW - EC4SafeNano KW - Nanosafety services KW - EU KW - Case studies PY - 2020 AN - OPUS4-50273 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias T1 - Low temperature performance of rubber seals - Influence of crystallite formation on seal performance N2 - Rubbers are widely used as sealing materials in various applications. In many fields the function of seal materials at low temperatures is necessary. Therefore, the understanding of failure mechanisms that lead to leakage at low temperatures is of high importance. It is known that rubbers possess strongly temperature dependent material properties. At low temperatures high changes in the material properties are observed which can be caused by the rubber-glass transition (abbr. glass transition) or for some rubbers also by partial crystallisation at lower temperatures. During continuous cooling the material changes during rubber-glass transition from rubber-like entropy-elastic behaviour to stiff energy-elastic behaviour. In case of (thermal-) crystallisation the formed crystallites act as additional (physical) crosslinks within the material but the molecules in the amorphous phase can still behave like a rubber. Hence, rubbers are normally used above rubber-glass transition and (thermal-) crystallization temperature but the minimum working temperature limit is heavily depending on the application conditions. Therefore, the lower operation temperature limit of rubber seals is under investigation. In the past we have investigated material properties and sealing behaviour of rubber seals at low temperatures. As the initial work was dedicated to purely static sealing conditions we started to investigate the effect of a small partial release of rubber seals at low temperatures to study the influence of dynamic events on leak tightness. In addition, other groups report on the influence of counterpart surface and adhesion. In this contribution we focus on the difference between purely amorphous elastomers and elastomers which become partially crystalline at low temperatures. The influence of partial crystallization on the low temperature performance of rubber seals is discussed. T2 - Fall Rubber Colloquium 2018 CY - Hannover, Germany DA - 06.11.2018 KW - Seal KW - Low temperature KW - Rubber KW - Partial crystalline PY - 2018 AN - OPUS4-46553 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weber, Mike A1 - Zaghdoudi, Maha A1 - Brandt, Guido A1 - Kömmling, Anja A1 - Jaunich, Matthias A1 - Wolff, Dietmar T1 - Coefficients of Friction in Dependence on Aging State of Elastomers – Experimental Identification and Numerical Simulation of the Experiment N2 - Elastomer seals are mounted as barrier seals in lid systems of containers designed for transport and disposal of negligible heat generating radioactive waste and as auxiliary seals in spent fuel storage and transportation casks (dual purpose casks (DPC)). When the behavior of mounted seals under normal and hypothetical accident conditions of disposal and transport is to be simulated, a comprehensive knowledge of their complex mechanical properties at every state of aging is necessary. In previous works, BAM’s efforts in experimental investigations on specimen artificially aged at different temperatures and times and the implementation of the found results in finite element material models were presented. Additionally, our approaches to reproduce the aging process itself and to extrapolate the results of artificially accelerated aging to longer times were presented. Numerical simulations have shown that the behavior of the seal during mounting and one-sided pressurizing and the resulting performance values such as leakage rate strongly depend on the coefficient of friction (COF) between flange and seal. The friction coefficient, in turn, depends on the aging state of the elastomer material as several publications suggest (see below). Dynamic COF between an exemplary ethylene propylene diene rubber (EPDM) material and a stainless steel ball were determined by using a self-designed linear oscillation tribometer. Unaged and artificially aged EPDM specimen stored for 30 days and 100 days at a temperature of 150 °C were tested. A stainless steel ball (d=10 mm) is brought in contact with the specimen’s surface und loaded by normal forces of 2.5 N, 5 N, 10 N and 20 N. During a reciprocating movement of the EPDM sheet, the horizontal force/friction force is continuously measured, and the COF can be derived. It is well known that friction is a complex phenomenon especially in soft materials. It cannot be excluded that the measured friction force is influenced by additional force components, resulting from the ball’s grooving through the elastomer’s surface. This force depends on the penetration depth of the ball and on the resistance of the elastomer in its different states of aging. The latter results from microstructural changes i.e., chain scission and additional crosslinking that occur during aging which in turn influence the softening or hardening of the material. A finite element (FE) ABAQUS® model was developed to reproduce the measurement process. It should help to better understand the physical mechanisms and to quantify the percentage of measured forces resulting from real friction on the one hand and forces resulting from unintended side effects that could falsify the result on the other hand. The behavior of the elastomer in its different states of aging is reproduced by a FE material model already presented in previous works of BAM. T2 - ASME 2022 Pressure Vessels & Piping Conference (PVP2022) CY - Las Vegas, NV, USA DA - 17.02.2022 KW - Numerical Simulation KW - Radioactive Waste KW - Elastomers KW - Aging KW - Seal Behavior KW - Leakage Rate KW - Coefficient of Friction KW - Experiment PY - 2022 SP - 1 EP - 8 PB - American Society of Mechanical Engineers (ASME) CY - New York, NY, USA AN - OPUS4-57093 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias A1 - Grelle, Tobias A1 - Goral, Milan A1 - Wolff, Dietmar ED - Gehde, M. ED - Wagenknecht, U. ED - Bloß, P. T1 - Further investigations on the low temperature performance of rubber seals N2 - For many sealing applications low temperature performance is required. The overall understanding of the relevant influences on low temperature performance of rubber seals are summarized and the currently running investigations described. The correlation of the physical material properties with seal performance is studied. This includes as well purely static sealing applications as the performance during/after fast partial relief of seals at low temperatures. T2 - Technomer 2017 CY - Chemnitz, Germany DA - 09.11.2017 KW - Seal KW - Low temperature KW - Rubber KW - Recovery PY - 2017 SN - 978-3-939382-13-3 VL - 2017 SP - 40 EP - 40 AN - OPUS4-42845 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Standardized workflow for checking the performance of an EDS X-ray spectrometer at a Scanning Electron Microscope N2 - For test laboratories operating under accreditation schemes like ISO/IEC 17025 (ISO/IEC 17025), as the international reference for testing and calibration laboratories wanting to demonstrate their capacity to deliver reliable results, a periodical control of the critical instrumental parameters of an Energy-Dispersive X-ray Spectrometer (EDS) is required. This periodical check of an EDS is specified with exact procedures and materials in the ISO 15632:2021 ”Microbeam Analysis – Selected instrumental performance parameters for the specification and checking of energy-dispersive X-ray spectrometers for use in electron probe microanalysis” (ISO 15632). The EDS check can be simplified to the acquisition of only one 10 kV spectrum from a dedicated test material, EDS-TM002, which is made available by BAM since 2009 (https://webshop.bam.de/webshop_en/). The optional BAM software “EDX spectrometer check” is destined to automatically evaluate this spectrum and determine the performance of the EDS in terms of energy resolution and calibration, as well as possible alteration of low-energy efficiency due to detector contamination. Nearly 200 laboratories have the EDS-TM and associated software package in use. Practical examples based on various types of artifacts occurred in the EDS spectra and a long-term (>10 years) meticulous observation of the own spectrometers will be discussed. Different types of EDS spectrometers are considered, e.g. Si(Li) and SDD, of various window types (AP, the recent one Si3N4 or even windowless), and with different front contact layers (Au and Ni) (Hodoroaba and Procop, 2014). Evaluation of other parameters or effects such as the deadtime at different count rates or pileup effects is also explained with examples. T2 - Workshop "Automated Mineralogy" @ GEOANALYSIS 2022 CY - Freiberg, Germany DA - 06.08.2022 KW - EDS KW - X-ray spectrometer KW - Performance check KW - Test material KW - Standardized check KW - EDS-TM002 PY - 2022 UR - https://geoanalysis2021.de/en/workshops/automated-mineralogy AN - OPUS4-55460 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Simon, Franz-Georg A1 - Berger, Wolfgang T1 - Recovery of scarce metals from end-of-life photovoltaic modules N2 - Photovoltaics (PV) is a promising technology for renewable energy sources. In recent years the annual production of PV modules has been growing steadily reaching a total capacity of over 50GWp installed within the EU in 2011. Thin film technology (cadmium telluride CdTe or copper indium diselenide/disulphide CIS) is growing in importance due to its low production costs and the low energy and materials demands during production. However, the prices for the rare materials indium and tellurium will continue to increase. With the expected strong rise of the demand for thin film PV odules, recycling of indium and tellurium will become more important in the future. Within the EU-LIFE project RESOLVED (Recovery of Solar Valuable Materials, Enrichment and Decontamination) the feasibility of sustainable photovoltaic thin film module recycling by means of wet-mechanical processes was demonstrated by BAM Federal Institute for Materials Research and Testing, together with industry partners First Solar Inc and Deutsche Solar AG. T2 - Resources that Don’t Cost the Earth - Encouraging European Collaboration and Solutions - Workshop CY - Berlin, Germany DA - 01.12.2011 KW - Resources KW - Photovoltaics KW - Recycling PY - 2012 UR - https://www.rsc.org/images/Resources-that-dont-cost-the-earth_tcm18-223030.pdf SP - 18 PB - Royal Society of Chemistry (RSC) CY - Cambridge AN - OPUS4-26834 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Hodoroaba, Vasile-Dan T1 - Gold nanocubes with monodispersed size distribution (SEM SE) N2 - Gold nanocubes with a monodispersed size distribution (edge = 55 nm) deposited on a silicon wafer. These tiny uniform cubes were produced as reference nanoparticles in the frame of the European project nPSize - Improved traceability chain of nanoparticle size measurements. SEM Image acquired at 10 kV with an in-lens secondary electron detector. Image colored in ImageJ using LUT “Orange hot.” Published in Microscopy and Microanalysis 25(S2) (2019) 2328. KW - Nanoparticles KW - Nanocubes KW - Electron microscopy KW - Reference materials PY - 2020 DO - https://doi.org/10.1017/S1551929520001157 VL - 28 IS - 4 SP - 12 EP - 12 PB - Cambridge University Press CY - Cambridge, UK AN - OPUS4-51352 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Radnik, Jörg A1 - Kersting, R. A1 - Hagenhoff, B. A1 - Bennet, Francesca A1 - Ciornii, Dmitri A1 - Nymark, P. A1 - Grafström, R. A1 - Hodoroaba, Vasile-Dan T1 - Reliable Surface Analysis Data of Nanomaterials in Support of Risk Assessment Based on Minimum Information Requirements N2 - The minimum information requirements needed to guarantee high-quality surface Analysis data of nanomaterials are described with the aim to provide reliable and traceable Information about size, shape, elemental composition and surface chemistry for risk assessment approaches. The widespread surface analysis methods electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS), X-ray photoelectron spectroscopy (XPS) and secondary ion mass spectrometry (SIMS) were considered. The complete analysis sequence from sample preparation, over measurements, to data analysis and data format for reporting and archiving is outlined. All selected methods are used in surface analysis since many years so that many aspects of the analysis (including (meta)data formats) are already standardized. As a practical analysis use case, two coated TiO2 reference nanoparticulate samples, which are available on the Joint Research Centre (JRC) repository, were selected. The added value of the complementary analysis is highlighted based on the minimum information requirements, which are well-defined for the analysis methods selected. The present paper is supposed to serve primarily as a source of understanding of the high standardization level already available for the high-quality data in surface analysis of nanomaterials as reliable input for the nanosafety community. KW - Electron microscopy KW - X-ray photoelectron spectroscopy KW - Secondary ion mass spectrometry KW - Energy dispersive X-ray spectroscopy KW - Standardization PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-522683 DO - https://doi.org/10.3390/nano11030639 VL - 11 IS - 3 SP - 639 PB - MDPI AN - OPUS4-52268 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sattari, S. A1 - Beyranvand, S. A1 - Soleimani, K. A1 - Rassoli, K. A1 - Salahi, P. A1 - Donskyi, Ievgen A1 - Shams, A. A1 - Unger, Wolfgang A1 - Yari, A. A1 - Farjanikish, G. A1 - Nayebzadeh, H. A1 - Adeli, M. T1 - Boronic Acid-Functionalized Two-Dimensional MoS2 at Biointerfaces N2 - While noncovalent interactions at two-dimensional nanobiointerfaces are extensively investigated, less knowledge about covalent interactions at this interface is available. In this work, boronic acid-functionalized 2D MoS2 was synthesized and its covalent multivalent interactions with bacteria and nematodes were investigated. Polymerization of glycidol by freshly exfoliated MoS2 and condensation of 2,5-thiophenediylbisboronic acid on the produced platform resulted in boronic acid-functionalized 2D MoS2. The destructive interactions between 2D MoS2 and bacteria as well as nematodes were significantly amplified by boronic acid functional groups. Because of the high antibacterial and antinematodal activities of boronic acid-functionalized 2D MoS2, its therapeutic efficacy for diabetic wound healing was investigated. The infected diabetic wounds were completely healed 10 days after treatment with boronic acid-functionalized 2D MoS2, and a normal structure for recovered tissues including different layers of skin, collagen, and blood vessels was detected. KW - XPS KW - Boronic acid-functionalized 2D MoS2 KW - Covalent interactions KW - Bacteria KW - Nanobiointerfaces PY - 2020 DO - https://doi.org/10.1021/acs.langmuir.0c00776 VL - 36 IS - 24 SP - 6706 EP - 6715 PB - ACS American Chemical Society AN - OPUS4-51024 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Al-Waqfi, R. A. A1 - Khan, C. J. A1 - Irving, O. J. A1 - Matthews, Lauren A1 - Albrecht, T. T1 - Crowding Effects during DNA Translocation in Nanopipettes N2 - Quartz nanopipettes are an important emerging class of electric single-molecule sensors for DNA, proteins, their complexes, as well as other biomolecular targets. However, in comparison to other resistive pulse sensors, nanopipettes constitute a highly asymmetric environment and the transport of ions and biopolymers can become strongly directiondependent. For double-stranded DNA, this can include the characteristic translocation time and tertiary structure, but as we show here, nanoconfinement can also unlock capabilities for biophysical and bioanalytical studies at the single-molecule level. To this end, we show how the accumulation of DNA inside the nanochannel leads to crowding effects, and in some cases reversible blocking of DNA entry, and provide a detailed analysis based on a range of different DNA samples and experimental conditions. Moreover, using biotin-functionalized DNA and streptavidinmodified gold nanoparticles as target, we demonstrate in a proof-of-concept study how the crowding effect, and the resulting increased residence time in nanochannel, can be exploited by first injecting the DNA into the nanochannel, followed by incubation with the nanoparticle target and analysis of the complex by reverse translocation. We thereby integrate elements of sample processing and detection into the nanopipette, as an important conceptual advance, and make a case for the wider applicability of this device concept. KW - DNA translocation KW - Transport KW - Resistive-pulse sensing KW - Nanopores KW - Nanopipettes KW - Crowding KW - Confinement PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630448 DO - https://doi.org/10.1021/acsnano.5c01529 SN - 1936-086X VL - 19 IS - 17 SP - 1 EP - 9 PB - ACS Publications AN - OPUS4-63044 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kömmling, Anja A1 - Jaunich, Matthias A1 - Wolff, Dietmar T1 - Ageing of HNBR, EPDM and FKM O-rings N2 - HNBR, EPDM and FKM O-rings were aged uncompressed and compressed at 75 °C, 100 °C, 125 °C and 150 °C for up to 1 year. HNBR exhibited the strongest ageing effects with high increases of hardness and glass transition temperature. Furthermore, heterogeneous ageing caused by diffusion-limited oxidation effects had a significant influence for HNBR at ageing temperatures of 125 °C and 150 °C. EPDM showed similar property changes as HNBR, but less pronounced. FKM displayed only minor ageing effects. O-rings aged in compression exhibited considerable compression set (CS). CS data was used for a time-temperature shift and resulting master curve construction. Leakage rate measurements showed that O-rings can remain leak tight under static conditions even if material properties have already deteriorated strongly. N2 - HNBR-, EPDM- und FKM-O-Ringe wurden unverpresst und verpresst für bis zu 1 Jahr bei 75 °C, 100 °C, 125 °C und 150 °C gealtert. HNBR wies mit hohen Anstiegen von Härte und Glasübergangstemperatur die stärksten Alterungseffekte auf. Weiterhin hatte heterogene Alterung aufgrund von diffusionsbegrenzten Oxidationseffekten einen wesentlichen Einfluss auf HNBR bei Alterungstemperaturen von 125 °C und 150 °C. EPDM zeigte ähnliche Eigenschaftsänderungen wie HNBR, allerdings schwächer ausgeprägt. FKM wies nur geringfügige Alterungseffekte auf. O-Ringe, die verpresst gealtert wurden, hatten eine starke bleibende Verformung (DVR). Die gemessenen DVRWerte wurden für eine Zeit-Temperatur-Verschiebung und die Konstruktion einer Masterkurve genutzt. Leckageratenmessungen zeigten, dass O-Ringe unter statischen Bedingungen dicht bleiben können, auch wenn die Materialeigenschaften schon stark degradiert sind. KW - Aging KW - Degradation KW - Leakage KW - Compression KW - Seal PY - 2016 SN - 0022-9520 SN - 0948-3276 VL - 69 IS - 4 SP - 36 EP - 42 PB - Hüthig CY - Heidelberg, Germany AN - OPUS4-36336 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pellegrino, F. A1 - Hodoroaba, Vasile-Dan A1 - Radnik, Jörg T1 - Unveiling Order in Graphene Oxide Synthesis Through A Design of Experiment and Chemometric Strategy Based on Tour’s Method N2 - Graphene oxide (GO), a derivative of graphene containing oxygen functional groups, shows significant potential for a wide range of applications due to its unique electrical, mechanical, and chemical properties. Traditional synthesis methods, such as Tour's method, often rely on trial-and-error, leading to variations in product quality and yield. To address these challenges, we applied Design of Experiments (DoE) to systematically investigate the effects of key synthesis parameters, including reaction temperature, reaction time, and oxidant concentration. We identified the most significant factors influencing GO characteristics using a Plackett-Burman design and chemometric analysis. Our results highlight that the oxidation level is the most critical factor, impacting outcomes observed through various characterization techniques, such as UV-Vis spectroscopy and X-Ray Diffraction. Principal Component Analysis (PCA) and Multiple Linear Regression (MLR) provided insights into the synthetic parameters most strongly affecting material properties. While some findings aligned with expectations, others were counterintuitive. For instance, oxidation temperature had a minimal effect on the final material characteristics and may not need to be prioritized in the synthesis process. On the other hand, stirring was found to enhance the homogeneity of the material and promote more uniform oxidation. This study demonstrates the effectiveness of DoE in the controlled production of graphene oxide, offering a reliable framework for manufacturing high-quality GO tailored to specific applications. By minimizing time and resource consumption, this approach is increasingly relevant in the context of materials science, which demands higher quality, safety and sustainability standards. T2 - Joint Regulatory Risk Assessors Summit – Advancing Safety & Sustainability Assessments of Advanced Materials CY - Paris, France DA - 19.06.2025 KW - Graphene oxide KW - Chemometry KW - UV-Vis KW - XRD KW - XPS KW - EDX PY - 2025 UR - https://macrame-project.eu/macrame-meetings-workshops/jointrras/#Agenda AN - OPUS4-63676 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias T1 - Ageing behaviour of elastomer seals N2 - The current results of the ongoing ageing investigations performed at BAM 3.4 are presented. T2 - ElastoMER 2017 CY - Merseburg, Germany DA - 27.09.2017 KW - Ageing KW - Seal KW - Degradation PY - 2017 AN - OPUS4-42476 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Competence Center nano@BAM Welcomes ISO/TC 229 Meeting in Berlin N2 - The Competence Center nano@BAM is presented. Examples directly related to the activities of the ISO Technical Committee TC 229 Nanotechnologies as well as BAM projects on nano reference measurement procedures, nano reference materials and nano reference data sets are showed. T2 - The 32nd ISO/TC 229 IEC/TC 113 JWG2 General Meeting CY - Berlin, Germany DA - 06.11.2023 KW - ISO/TC 229 Nanotechnologies KW - Nanoparticles KW - Nano@BAM KW - Reference materials KW - Reference data KW - Reference procedures PY - 2023 AN - OPUS4-58814 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Radnik, Jörg A1 - Chemello, Giovanni A1 - Knigge, Xenia A1 - Al-Sabbgh, Dominik A1 - Hodoroaba, Vasile-Dan T1 - XPS, HAXPES, XRD and SEM datasets of functionalized graphene nanoplateletes N2 - The datasets from (Hard Energy) X-ray photoelectron spectroscopy, X-ray diffraction and Scanning Electron Microsopy are related to the publication G. Chemello, X. Knigge, D. Ciornii, B.P. Reed, A.J. Pollard, C.A. Clifford, T. Howe, N. Vyas, V.-D. Hodoroaba, J. Radnik "Influence of the morphology on the functionalization of graphene nanoplatelets analyzed by comparative photoelectron spectroscopy with soft and hard X-rays" Advanced Materials Interfaces (2023), DOI: 10.1002/admi.202300116. KW - Graphene related 2D materials KW - X-ray photoelectron spectroscopy KW - Hard-energy X-ray photoelectron spectroscopy KW - Scanning electron microscopy KW - Powder X-ray diffraction PY - 2023 DO - https://doi.org/10.5281/zenodo.7956497 PB - Zenodo CY - Geneva AN - OPUS4-57898 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ferrari, Bruno A1 - Fantin, Andrea A1 - Said, D. A1 - Fitch, A. N. A1 - Suárez Ocano, Patricia A1 - Mishurova, Tatiana A1 - Roveda, Ilaria A1 - Kromm, Arne A1 - Darvishi Kamachali, Reza A1 - Bruno, Giovanni A1 - Evans, Alexander A1 - Requena, G. A1 - Agudo Jácome, Leonardo A1 - Serrano Munoz, Itziar T1 - The impact of scanning strategy on cell structures in PBF-LB/M/IN718: an in situ synchrotron x-ray diffraction study N2 - In additive manufacturing, any change of the process parameters, such as scanning strategy, directly affects the cooling rates, heat accumulation, and overall thermal history of the build. Consequently, parts built with different process parameters tend to have different levels of crystallographic texture, residual stress, and dislocation density. These features can influence the properties of the material and their development during post-processing operations. In this study, IN718 prisms were built by laser powder bed fusion (PBF-LB/M) using two different scanning strategies (continuous 67° rotations around the build direction, ROT, and alternating 0°/67° scans, ALT) to provide two different as-built conditions. In situ time-resolved synchrotron diffraction was performed during a solution heat treatment at 1027 °C for 1 h. Ex situ scanning electron microscopy was used to support and complement the in situ observations. An approach to quantify the effect of elemental microsegregation at the cell walls is developed based on the deconvolution of asymmetric γ-nickel matrix peaks. Following this approach, the scanning strategies are shown to affect the as-built fraction of cell walls in the material, resulting in a difference of approximately 5 %, in weight fraction, between ROT and ALT (19 % vs. 24 %, respectively). This microsegregation was observed to be rapidly homogenized during the heating ramp, and no significant changes to the peak shape in the γ peaks occurred during the isothermal part of the heat treatment, regardless of the scanning strategy. KW - Additive manufacturing KW - Inconel 718 KW - Synchrotron x-ray diffraction KW - Heat treatment KW - Laser powder bed fusion KW - Cellular microstructure PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-650958 DO - https://doi.org/10.1016/j.jmrt.2025.11.214 SN - 2238-7854 VL - 41 SP - 593 EP - 608 PB - Elsevier B.V. AN - OPUS4-65095 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nadammal, Naresh A1 - Cabeza, Sandra A1 - Mishurova, Tatiana A1 - Thiede, Tobias A1 - Kromm, Arne A1 - Seyfert, Christoph A1 - Farahbod, Lena A1 - Haberland, Christoph A1 - Schneider, Judith Ann A1 - Portella, Pedro Dolabella A1 - Bruno, Giovanni T1 - Effect of hatch length on the development of microstructure, texture and residual stresses in selective laser melted superalloy Inconel 718 N2 - In the present study, samples fabricated by varying the deposition hatch length during selective laser melting of nickel based superalloy Inconel 718 were investigated. Microstructure and texture of these samples was characterized using scanning electron microscopy, combined with electron back-scattered diffraction, and residual stress assessment, using neutron diffraction method. Textured columnar grains oriented along the sample building direction were observed in the shorter hatch length processed sample. A ten-fold increase in the hatch length reduced the texture intensity by a factor of two attributed to the formation of finer grains in the longer hatch length sample. Larger gradients of transverse residual stress in the longer hatch length sample were also observed. Along the build direction, compressive stresses in the shorter hatch length and negligible stresses for the longer hatch length specimen were observed. Changes to the temperature gradient (G) in response to the hatch length variation, influenced the G to growth rate (R) ratio and the product G × R, in agreement with the microstructures and textures formed. For the residual stress development, geometry of the part also played an important role. In summary, tailored isotropy could be induced in Inconel 718 by a careful selection of parameters during selective laser melting. KW - Additive manufacturing KW - Nickel-based superalloy KW - Microstructure and texture KW - Residual stress KW - Electron back-scattered diffraction KW - Neutron diffraction PY - 2017 UR - http://www.sciencedirect.com/science/article/pii/S0264127517308018 DO - https://doi.org/10.1016/j.matdes.2017.08.049 SN - 0264-1275 VL - 134 SP - 139 EP - 150 PB - Elsevier CY - Oxford, UK AN - OPUS4-41606 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Göbel, M. A1 - Kirsch, S. A1 - Schwarze, L: A1 - Schmidt, L. A1 - Scholz, H. A1 - Haußmann, J. A1 - Klages, M. A1 - Scholta, J. A1 - Markötter, Henning A1 - Alrwashdeh, S. A1 - Manke, I. A1 - Müller, Bernd R. T1 - Transient limiting current measurements for characterization of gas diffusion layers N2 - The water management in proton exchange membrane fuel cells (PEMFC) is strongly influenced by the design of the gas diffusion layers (GDL). Limiting current measurements in small-scale cells operating at high stoichiometries are useful to determine the oxygen transport resistance. The oxygen transport resistance increases, once water condenses inside the GDL. In this study a new electrochemical method for voltage loss estimation of GDL induced oxygen transport losses are presented. This new method, referred to as “transient limiting current” (TLC), is compared with the literature method. TLC allows a direct estimation of oxygen transport resistance at an arbitrarily conditioned state. This study also presents a case study of liquid water visualization of a PEM fuel cell with varying GDLs types. With the help of quasi in-situ synchrotron X-ray computed tomography and time resolved radiography measurements we investigate appearance and distribution of liquid water inside the GDLs under limiting current conditions. KW - In-situ characterization of GDLs KW - In-situ synchrotron X-ray computed tomography KW - In-situ synchrotron X-ray radiography KW - BAMline PY - 2018 DO - https://doi.org/10.1016/j.jpowsour.2018.09.003 SN - 0378-7753 SN - 1873-2755 VL - 402 SP - 237 EP - 245 PB - Elsevier B.V. AN - OPUS4-46552 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Cabeza, Sandra A1 - Mishurova, Tatiana A1 - Bruno, Giovanni A1 - Garcés, G. T1 - The role of reinforcement orientation on the damage evolution of AlSi12CuMgNi + 15% Al2O3 under compression N2 - Internal damage of an AlSi12CuMgNi alloy reinforced with planar random short fibres has been investigated after compression. This damage strongly influences the load partition between matrix and reinforcement. For fibres perpendicular to the applied load, breakage and interconnected cracks appear in significantly higher volume fraction than with fibres parallel to load. KW - Neutron Diffraction KW - Damage KW - Metal Matrix Composites KW - Load Partition KW - Synchrotron CT PY - 2016 DO - https://doi.org/10.1016/j.scriptamat.2016.05.023 SN - 1359-6462 VL - 122 SP - 115 EP - 118 PB - Elsevier B.V. CY - Amsterdam, Netherlands AN - OPUS4-36357 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yu, C.-H. T1 - Distribution of subsurface residual stress as a function of wall thickness in stainless steel 316L LPBF structures N2 - The subsurface residual stress in laser powder bed fused 316L structures was analyzed using X-ray diffraction (XRD) and layer removal. The influence of varying structure thicknesses was investigated. In this study the importance of combining surface roughness measurements with XRD was shown. Moreover, a clear relation between the structure thickness and the subsurface residual stress profiles was observed. T2 - The 11th International Conference on Residual Stress CY - Nancy, Frankreich DA - 28.03.2022 KW - AGIL KW - Residual Stress KW - X-ray Diffraction KW - Additive Manufacturing PY - 2022 AN - OPUS4-54581 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Liens, A. A1 - Reveron, H. A1 - Douillard, T. A1 - Blanchard, N. A1 - Lughi, V. A1 - Sergo, V. A1 - Laquai, René A1 - Müller, Bernd R. A1 - Bruno, Giovanni A1 - Schomer, S. A1 - Fürderer, T. A1 - Adolfsson, E. A1 - Courtois, N. A1 - Swain, M. A1 - Chevalier, J. T1 - Phase transformation induces plasticity with negligible damage in ceria-stabilized zirconia-based ceramics N2 - Ceramics and their composites are in general brittle materials because they are predominantly made up of ionic and covalent bonds that avoid dislocation motion at room temperature. However, a remarkable ductile behavior has been observed on newly developed 11 mol.% ceria-stabilized zirconia (11Ce-TZP) composite containing fine alumina (8 vol.% Al2O3) and elongated strontium hexa-aluminate (8 vol.% SrAl12O19) grains. The as-synthesized composite also has shown full resistance to Low Temperature Degradation (LTD), relatively high strength and exceptionally high Weibull modulus, allowing its use in a broader range of biomedical applications. In this study, to deepen the understanding of plastic deformation in Ce-TZP based composites that could soon be used for manufacturing dental implants, different mechanical tests were applied on the material, followed by complete microstructural characterization. Distinct from pure Ce-TZP material or other zirconia-based ceramics developed in the past, the material here studied can be permanently strained without affecting the Young modulus, indicating that the ductile response of tested samples cannot be associated to damage occurrence. This ductility is related to the stress-induced tetragonal to monoclinic (t-m) zirconia phase transformation, analogue to Transformation-Induced Plasticity (TRIP) steels, where retained austenite is transformed to martensite. The aim of this study is to corroborate if the observed plasticity can be associated exclusively to the zirconia t-m phase transformation, or also to microcraking induced by the transformation. The t-m transformed-zones produced after bending and biaxial tests were examined by X-ray refraction and SEM/TEM coupled with Raman. The results revealed that the observed elastic-plastic behavior occurs without extensive microcracking, confirming a purely elastic-plastic behavior driven by the phase transformation (absence of damage). KW - Zirconia KW - Ceria KW - Ceramic matrix composite KW - Plasticity KW - Phase transformation KW - X-Ray Refraction PY - 2020 UR - http://www.sciencedirect.com/science/article/pii/S1359645419307177 DO - https://doi.org/10.1016/j.actamat.2019.10.046 SN - 1359-6454 VL - 183 SP - 261 EP - 273 PB - Elsevier Ltd. AN - OPUS4-49740 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hajian, A. A1 - Konegger, T. A1 - Bielecki, K. A1 - Mieller, Björn A1 - Rabe, Torsten A1 - Schwarz, S. A1 - Zellner, C. A1 - Schmid, U. T1 - Wet chemical porosification with phosphate buffer solutions for permittivity reduction of LTCC substrates N2 - The wireless high-frequency technology requires a robust, cost-effective, and highly integrated substrate technology offering the capability for areas of tailored permittivity. The wet-chemical porosification of low temperature co-fired ceramics (LTCC) substrates offers such an approach by locally embedding air. Porosification of LTCC in both extremely acidic and alkaline media has been investigated in previous works. However, for improving the available knowledge on the porosification of LTCC with H3PO4 as a standard and a widely used etching solution, the impact of solution concentration was systematically investigated and a substantial improvement in the etching performance was achieved. Moreover, in the present study, for the first time, the intermediate pH values, and the impact of pH as a key parameter on the etching process have been investigated. For this purpose, the applicability of phosphate buffer solution (PBS) as a prospective novel etchant mixture for the porosification of a commercially available LTCC tape (Ceramtape GC) was explored. Valuable information about surface morphology, crystalline composition, and the pore structure of the etched LTCCs was gathered employing scanning electron microscopy, transmission electron microscopy, X-ray diffraction analysis, and mercury porosimetry measurements. Based on these findings, the performance of PBS-based etchant systems towards the generation of porous LTCCs combining high depths of porosification with acceptable surface characteristics for subsequent metallization is demonstrated. Based on the obtained results, by application of a 0.2 mol L−1 solution of PBS, the effective relative permittivity of test samples with a thickness of approximately 600 µm and a porosification depth of 186 µm from each side, could be reduced up to 10% of its initial “as fired” value. Also, based on the measurement results and by measuring the depth of porosification, the permittivity of the etched layer was estimated to show a reduction of up to 22% compared to the initial “as fired” value. KW - LTCC KW - Porosification KW - Wet chemical etching KW - Permittivity reduction PY - 2020 DO - https://doi.org/10.1016/j.jallcom.2020.158059 SN - 0925-8388 VL - 863 SP - 158059 PB - Elsevier B.V. AN - OPUS4-51800 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mehta, B. A1 - Mishurova, Tatiana A1 - Evsevleev, Sergei A1 - Markötter, Henning A1 - Bruno, Giovanni A1 - Hryha, E. A1 - Nyborg, L. A1 - Virtanen, E. T1 - Microstructure, mechanical properties and fracture mechanisms in a 7017 aluminium alloy tailored for powder bed fusion – laser beam N2 - This study addressed a 7017 Al-alloy tailored for powder bed fusion – laser beam (PBF-LB) process. The alloy was prepared by mixing 3 wt% Zr and 0.5 wt% TiC powder to standard pre-alloyed 7017 grade aluminium powder. This made printing of the alloys possible avoiding solidification cracking in the bulk and achieving high relative density (99.8 %). Such advanced alloys have significantly higher Young’s modulus (>80 GPa) than conventional Al-alloys (70–75 GPa), thus making them attractive for applications requiring high stiffness. The resulting microstructure in as-printed condition was rich in particles originating from admixed powders and primary precipitates/inclusions originating from the PBF-LB process. After performing a T6-like heat treatment designed for the PBF-LB process, the microstructure changed: Zr-nanoparticles and Fe- or Mg/Zn- containing precipitates formed thus providing 75 % increase in yield strength (from 254 MPa to 444 MPa) at the cost of decreasing ductility (∼20 % to ∼9 %). In-situ tensile testing combined with SXCT, and ex-situ tensile testing combined with fracture analysis confirmed that the fracture initiation in both conditions is highly dependent on defects originated during printing. However, cracks are deflected from decohesion around Zr-containing inclusions/precipitates embedded in the Al-matrix. This deflection is seen to improve the ductility of the material. KW - Additive manufacturing KW - Powder bed fusion Laser beam KW - X-ray computed tomography KW - Strengthening mechanisms KW - Crack propagation KW - Zirconium PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-568243 DO - https://doi.org/10.1016/j.matdes.2023.111602 SN - 0264-1275 VL - 226 SP - 1 EP - 14 PB - Elsevier Science CY - Amsterdam [u.a.] AN - OPUS4-56824 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evans, Alexander T1 - Manufacturing a safer world: Diffraction based residual stress analysis for metal additive manufacturing N2 - Metal Additive Manufacturing (AM) technologies such as Laser Powder Bed Fusion (LPBF) are characterized by layer wise construction, which enable advancements of component design, with associated potential gains in performance and efficiency. However, high magnitude residual stresses (RS) are often a product of the rapid thermal cycles typical of the layerwise process. Therefore, a deep understanding of the formation of RS, the influence of process parameters on their magnitude and the impact on mechanical performance is crucial for widespread application. The experimental characterisation of these RS is essential for safety related engineering application and supports the development of reliable numerical models. Diffraction-based methods for RS analysis using neutrons and high energy X-rays enable non-destructive spatially resolved characterisation of both surface and bulk residual stresses in complex components. This presentation will provide an overview of recent research by the BAM at large scale facilities for the characterization of residual stresses in LPBF metallic alloys as a function of process parameters. In addition, the challenges posed by the textured and hierarchical microstructures of LPBF materials on diffraction-based RS analysis in AM materials will be discussed. This will include the question of the d0 reference lattice spacing and the appropriate choice of the diffraction elastic constants (DECs) to calculate the level of RS in LPBF manufactured alloys. T2 - 11th INternational Conference on Residual Stress (ICRS11) CY - Online meeting DA - 28.03.2021 KW - Residual stress analysis KW - Neutron diffraction KW - X-ray diffraction KW - Additive manufacturing KW - Laser powder bed fusion KW - AGIL PY - 2022 AN - OPUS4-54676 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Procedures for quantitative characterization of periodic minimal surface structures (TMPSS) N2 - Additively manufactured (AM) triply periodic metallic minimum surface structures (TPMSS, from the English Triply Periodic Minimum Surface Structures) fulfill several requirements in both biomedical and engineering fields: tunable mechanical properties, low sensitivity to manufacturing defects, mechanical stability, and high energy absorption. However, they also present some quality control challenges that may prevent their successful application. In fact, optimization of the AM process is impossible without considering structural features such as manufacturing accuracy, internal defects, and surface topography and roughness. In this study, quantitative nondestructive analysis of Ti-6Al-4V alloy TPMSS was performed using X-ray computed tomography (XCT). Several new image analysis workflows are presented to evaluate the effects of buildup direction on wall thickness distribution, wall degradation, and surface roughness reduction due to chemical etching of TPMSS. It is shown that the fabrication accuracy is different for the structural elements printed parallel and orthogonal to the fabricated layers. Different strategies for chemical etching showed different powder removal capabilities and thus a gradient in wall thickness. This affected the mechanical performance under compression by reducing the yield stress. A positive effect of chemical etching is the reduction of surface roughness, which can potentially improve the fatigue properties of the components. Finally, XCT was used to correlate the amount of powder retained with the pore size of the TPMSS, which can further improve the manufacturing process. T2 - MSE 2022 CY - Darmstadt, Germany DA - 27.09.2022 KW - Surface roughness KW - Additive manufacturing KW - Computed tomography KW - Wall thickness KW - Machine learning KW - Manufacturing defects PY - 2022 AN - OPUS4-56162 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Serrano-Munoz, Itziar T1 - Synchrotron x ray refraction detects microstructure and porosity evolution during in situ heat treatments in an LPBF ALSI10MG alloy N2 - The complexity of any microstructural characterization significantly increases when there is a need to evaluate the icrostructural evolution as a function of temperature. To date, this characterization is primarily performed by undertaking elaborative ex-situ experiments where the material’s heating procedure is interrupted at different temperatures or times. Moreover, these studies are often limited to a region smaller than the representative elementary volume, which can lead to partial or even biased interpretations of the collected data. This limitation can be greatly overcome by using in-situ synchrotron X-ray refraction (SXRR). T2 - ICTMS 2022 CY - Grenoble, France DA - 27.06.2022 KW - Synchrotron refraction KW - In situ heating KW - AlSi10Mg alloy KW - Additive manufacturing KW - Microstructural evolution PY - 2022 AN - OPUS4-55199 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thiede, Tobias T1 - Computed Tomography of SLM Produced IN625 Parts: From Powder Grains to Lattice Structures N2 - The layer-by-layer Additive Manufacturing (AM) by means of Selective Laser Melting (SLM) offers many prospects regarding the design of a part used in aeroplane components and gas turbines. However, structural deviations from the nominal morphology are unavoidable. The cooling of the finished part leads to shrinkage and a high surface roughness is induced by attached powder particles affecting the part volume too. The integrity and load-bearing capacity of a SLM produced lattice structure has been investigated by means of in-situ X-ray computed tomography during compression. The lattice structure was compressed by 10 % in height with an applied maximum force of 5 kN. Additionally, a single strut has been investigated ex-situ as a component of the lattice structure. With the higher resolution achieved on the single strut, the pore distribution (size and location) as well as the surface roughness were assessed. The particle and pore size distribution of the raw powder have been investigated, too. One of the main results coming from the in-situ analysis was that the nodes were identified as the weakest points in the lattice structure. T2 - Inno Testing CY - Wildau, Germany DA - 22.02.2018 KW - Additive Manufacturing KW - Selective Laser Melting KW - Computed Tomography KW - Lattice Structures KW - Porosity PY - 2018 AN - OPUS4-44515 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Engineering applications of neutrons at the ILL: retrospective, present, and future N2 - In this talk, the evolution of the demand for engineering applications of neutrons at the ILL in the last 10 years is presented. It is shown that small angle neutron scattering and diffraction are highly demanded by the materials science community. Further development in the field is foreseen, with the use of in-situ (furnace, tension/compression rig, humidity cells, etc.) techniques to associate to the neutron techniques. T2 - ILL 100th Scientific Council CY - Grenoble, France DA - 09.04.2019 KW - Neutron Diffraction KW - Residual Stress KW - Small Angle Neutron Scattering KW - Engineering applications KW - Institut Laue Langevin PY - 2019 AN - OPUS4-48396 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Serrano-Munoz, Itziar T1 - Residual stress analysis in selective laser melted parts of superalloy IN718 N2 - Additive Manufacturing by Selective Laser Melting (SLM) offers an ample scope for producing geometrically complex parts as compared to the traditional subtractive manufacturing strategies. However, the residual stresses (RS) developed during the processing can reduce the load bearing capacity as well as induce unwanted distortion, limiting the life time and the application of SLM parts. T2 - BESSY II User meeting CY - BESSY II Photon Source, Adlershof Berlin, Germany DA - 06.12.2018 KW - Laser Beam Melting KW - AM IN718 KW - Residual stress measurements PY - 2018 AN - OPUS4-47179 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stegemann, Robert A1 - Cabeza, Sandra A1 - Pelkner, Matthias A1 - Lyamkin, Viktor A1 - Pittner, Andreas A1 - Werner, Daniel A1 - Wimpory, R. A1 - Boin, M. A1 - Kreutzbruck, Marc A1 - Bruno, Giovanni T1 - Influence of the microstructure on magnetic stray fields of low-carbon steel welds N2 - This study examines the relationship between the magnetic mesostructure with the microstructure of low carbon steel tungsten inert gas welds. Optical microscopy revealed variation in the microstructure of the parent material, in the heat affected and fusion zones, correlating with distinctive changes in the local magnetic stray fields measured with high spatial resolution giant magneto resistance sensors. In the vicinity of the heat affected zone high residual stresses were found using neutron diffraction. Notably, the gradients of von Mises stress and triaxial magnetic stray field modulus follow the same tendency transverse to the weld. In contrast, micro-X-ray fluorescence characterization indicated that local changes in element composition had no independent effect on magnetic stray fields. KW - TIG-welding KW - GMR sensors KW - Magnetic stray field KW - Neutron diffraction KW - Residual stress KW - Microstructure KW - Low carbon steel PY - 2018 DO - https://doi.org/10.1007/s10921-018-0522-0 SN - 0195-9298 SN - 1573-4862 VL - 37 IS - 3 SP - 66,1 EP - 18 PB - Springer US CY - New York AN - OPUS4-45855 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Surmeneva, M. A1 - Koptyug, A. A1 - Khrapov, D. A1 - Ivanov, Yuriy A1 - Mishurova, Tatiana A1 - Evsevleev, Sergei A1 - Prymak, O. A1 - Loza, K. A1 - Epple, M. A1 - Bruno, Giovanni A1 - Surmenev, R. T1 - In situ synthesis of a binary Ti–10at% Nb alloy by electron beam melting using a mixture of elemental niobium and titanium powders N2 - This study reports the results of the preliminary assessment to fabricate Ti-10at% Nb alloy by electron beam melting (EBM®) from a blend of elemental Nb and Ti powders. The microstructure of the EBM-manufactured Ti-10at% Nb alloys is sensitive to the following factors: different sintering properties of Nb and Ti powders, powder particle properties, material viscosities at varying melt pool temperatures, β-stabilizer element content and the EBM® process parameters. Three phases were observed in as-manufactured Ti-10at% Nb alloy: μm-size Nb phase, a Nb-rich β-solid solution surrounding Nb phase, lamellar structured α-phase and β-solid solution with different distribution and volume fraction. Thus, the combination of powder particle characteristics, very short time material spends in molten condition and sluggish kinetics of mixing and diffusional process in Ti-Nb alloy results in heterogeneous microstructures depending on the local Nb content in the powder blend and the EBM® process conditions. KW - Additive manufacturing KW - Electron beam melting KW - Ti-Nb alloy KW - In situ alloying PY - 2020 DO - https://doi.org/10.1016/j.jmatprotec.2020.116646 VL - 282 SP - 116646 PB - Elsevier B.V. AN - OPUS4-50457 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Léonard, Fabien A1 - Zhang, Zhen A1 - Krebs, Holger A1 - Bruno, Giovanni T1 - Structural and Morphological Quantitative 3D Characterisation of Ammonium Nitrate Prills by X-ray Computed Tomography N2 - The mixture of ammonium nitrate (AN) prills and fuel oil (FO), usually referred to as ANFO, is extensively used in the mining industry as a bulk explosive. One of the major performance predictors of ANFO mixtures is the fuel oil retention, which is itself governed by the complex pore structure of the AN prills. In this study, we present how X-ray computed tomography (XCT), and the associated advanced data processing workflow, can be used to fully characterise the structure and morphology of AN prills. We show that structural parameters such as volume fraction of the different phases and morphological parameters such as specific surface area and shape factor can be reliably extracted from the XCT data, and that there is a good agreement with the measured oil retention values. Importantly, oil retention measurements (qualifying the efficiency of ANFO as explosives) correlate well with the specific surface area determined by XCT. XCT can therefore be employed non-destructively; it can accurately evaluate and characterise porosity in ammonium nitrate prills, and even predict their efficiency. KW - ANFO KW - Explosives KW - Surface area KW - Porosity KW - XCT KW - Data processing PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-505395 DO - https://doi.org/10.3390/ma13051230 VL - 13 IS - 5 (Special Issue "Micro Non-Destructive Testing and Evaluation") SP - 1230 PB - MDPI AN - OPUS4-50539 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ulbricht, Alexander A1 - Mohr, Gunther A1 - Altenburg, Simon A1 - Oster, Simon A1 - Maierhofer, Christiane A1 - Bruno, Giovanni ED - Czujko, T. ED - Benedetti, M. T1 - Can Potential Defects in LPBF Be Healed from the Laser Exposure of Subsequent Layers? A Quantitative Study N2 - Additive manufacturing (AM) of metals and in particular laser powder bed fusion (LPBF) enables a degree of freedom in design unparalleled by conventional subtractive methods. To ensure that the designed precision is matched by the produced LPBF parts, a full understanding of the interaction between the laser and the feedstock powder is needed. It has been shown that the laser also melts subjacent layers of material underneath. This effect plays a key role when designing small cavities or overhanging structures, because, in these cases, the material underneath is feed-stock powder. In this study, we quantify the extension of the melt pool during laser illumination of powder layers and the defect spatial distribution in a cylindrical specimen. During the LPBF process, several layers were intentionally not exposed to the laser beam at various locations, while the build process was monitored by thermography and optical tomography. The cylinder was finally scanned by X-ray computed tomography (XCT). To correlate the positions of the unmolten layers in the part, a staircase was manufactured around the cylinder for easier registration. The results show that healing among layers occurs if a scan strategy is applied, where the orientation of the hatches is changed for each subsequent layer. They also show that small pores and surface roughness of solidified material below a thick layer of unmolten material (>200 µm) serve as seeding points for larger voids. The orientation of the first two layers fully exposed after a thick layer of unmolten powder shapes the orientation of these voids, created by a lack of fusion. KW - Computed tomography KW - Laser Powder Bed Fusion KW - In situ monitoring KW - infrared Thermography KW - Optical Tomography KW - Additive manufacturing KW - AISI 316L PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-528778 DO - https://doi.org/10.3390/met11071012 VL - 11 IS - 7 SP - 1012 PB - MDPI CY - Basel AN - OPUS4-52877 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Laquai, René A1 - Müller, Bernd R. A1 - Kasperovich, G. A1 - Requena, G. A1 - Haubrich, J. A1 - Bruno, Giovanni T1 - Classification of defect types in SLM Ti-6Al-V4 by X-ray refraction topography N2 - Porosity in additively manufactured materials, such as laser powder bed fusion Ti-Al6-V4, can play an important role in their mechanical performance. Not only the total porosity but also the shape/morphology of the individual pores need to be considered. Therefore, it is necessary to determine the distributions of different defect types (especially fusing defects and keyhole pores) and their dependence on process parameters. We show that synchrotron X-ray refraction radiography allows analysis of large samples (up to several millimeters) without compromising the detectability of submicrometer defects. Correspondingly, a classification tool is introduced that is able to quantitatively distinguish defects such as keyhole pores and binding defects with a confidence level of 94 %, even when the shape cannot be discerned because of limited spatial resolution. KW - Additive manufacturing KW - Selective laser melting KW - X-ray refraction KW - Microscopy KW - Porosity KW - X-ray computed tomography KW - BAMline KW - Synchrotron Radiation PY - 2020 DO - https://doi.org/10.1520/MPC20190080 SN - 2379-1365 VL - 9 IS - 1 SP - 82 EP - 93 PB - ASTM International CY - West Conshohocken, PA AN - OPUS4-50470 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ulbricht, Alexander T1 - To see and not to see - Möglichkeiten und Grenzen der Schadensanalyse mit CT an Kompositmaterialien N2 - Anhand von drei Beispielen (Datenfusion an CFK; Machine Learning an Metall-Matrix-Kompositen sowie Refraktion an CFK) wird gezeigt, wie die BAM mit neuen Analysemethoden mehr Informationen aus CT-Datensätzen extrahieren kann, sowie mit der Refraktion eine Analysemethode besitzt, die in Fällen eingesetzt werden kann, bei denen klassische Durchstrahlungsmethoden kein Ergebnis liefern. T2 - InnoTesting 2020 CY - Wildau, Germany DA - 27.02.2020 KW - Computed tomography KW - Computertomographie KW - Röntgenrefraktion KW - Machine Learning KW - Datenfusion KW - Data Fusion KW - Synchrotron PY - 2020 AN - OPUS4-50485 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Serrano-Munoz, Itziar A1 - Fernández, R. A1 - Saliwan Neumann, Romeo A1 - González-Doncel, G. A1 - Bruno, Giovanni T1 - Dislocation substructures in pure aluminium after creep deformation as studied by electron backscatter diffraction N2 - In the present work, electron backscatter diffraction was used to determine the microscopic dislocation structures generated during creep (with tests interrupted at the steady state) in pure 99.8% aluminium. This material was investigated at two different stress levels, corresponding to the power-law and power-law breakdown regimes. The results show that the formation of subgrain cellular structures occurs independently of the crystallographic orientation. However, the density of these cellular structures strongly depends on the grain crystallographic orientation with respect to the tensile axis direction, with <111> grains exhibiting the highest densities at both stress levels. It is proposed that this behaviour is due to the influence of intergranular stresses, which is different in <111> and <001> grains. KW - Creep KW - Pure aluminium KW - Electron backscatter diffraction KW - Cellular structures KW - Power law and power-law breakdown PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-552003 DO - https://doi.org/10.1107/S1600576722005209 SN - 0021-8898 SN - 1600-5767 VL - 55 SP - 860 EP - 869 PB - Wiley-Blackwell CY - Copenhagen AN - OPUS4-55200 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Applications of X-ray refraction to non-destructive characterization of ceramics and composites N2 - X-ray refraction is analogous to visible light deflection by matter, with two main differences: 1- convex objects cause divergence (i.e., the refraction index n is smaller than 1), and 2- deflection angles are very small, from a few seconds to a few minutes of arc (i.e., n is near to 1). Trivially but importantly, deflection of X-rays is also sensitive to the orientation of the object boundaries. These features make X-ray refraction techniques extremely suitable to a) detect defects such as pores and microcracks, and quantify their densities in bulk (light) materials, and b) evaluate porosity and particle properties such as orientation, size, and spatial distribution (by mapping). While X-ray refraction techniques cannot in general image single defects, their detectability is simply limited by the wavelength of the radiation. We will thereby show the application of X-ray refraction 2D mapping (topography) and tomography to different sorts of problems in ceramic science and technology: 1) Sintering of SiC green bodies; 2) Porosity analysis in diesel particulate filter silicates; 3) fiber de-bonding in metal and polymer matrix composites; 4) micro-cracking of glass-precursor -eucryptite. We will see that the use of X-ray refraction analysis yields quantitative results, also directly usable in available models. T2 - FiMPART 2017 CY - Bordeaux, France DA - 09.07.2017 KW - Refraction radiography KW - Ceramics KW - Refraction tomography KW - Composites PY - 2017 AN - OPUS4-41040 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Serrano-Munoz, Itziar T1 - Microstructural characterization of the influence of SLM scan parameters by means of X ray and neutrons sources N2 - An overview of the main Non-Destructive activities conducted at BAM for the microstructural characterization of Additive Manufacturing (AM) materials will be presented. Focus is made on the study of the influence of Selective Laser Melted (SLM) scan strategies on the defect population of a Ti-6Al-4V alloy using the Analyzer Based Imaging (ABI) technique available at the BAMline (BESSY II synchrotron facility). ABI technique takes advantage of X Ray refraction at interfaces to enable the determination of porosity features (orientation, homogeneity, etc.) within large volumes, otherwise not possible to image by means X ray micro Computed Tomography. Additionally, for a SLM IN718 material, Energy Dispersive X Ray Diffraction (subsurface measurements at 100 µm depth) and neutrons diffraction (internal measurements at 3 mm depth) are combined with distortion measurements to produce a 3D description of the Residual Stress distribution throughout the entire sample. T2 - TMS (The Minerals, Metals & Materials Society) CY - Gaithersburg, Maryland, USA DA - 18.06.2018 KW - X-Ray refraction KW - Selective laser melted materials KW - Energy dispersive X Ray diffraction KW - Neutrons diffraction PY - 2018 AN - OPUS4-45435 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bernard, D. T1 - On the use of autocorrelation functions, permeability tensors, and computed tomography to characterize the anisotropy of Diesel particulate filter materials N2 - 3D images such as those produces by X-ray tomography can provide a wealth of information on the internal structure of materials, but quantification of specific geometrical or topological characteristics linked to some bulk physical property is far from being straightforward. This study focuses on methods to quantify the differences in physical properties as a function of direction, i.e. their anisotropy, and how it can be linked to measures of anisotropy of the internal structure of the material. The auto-correlation function gives a similarity measure in the volume as a function of distance and direction. This is a cross-correlation of the image with itself fast to compute and relatively insensitive to noise. It is why we focus on this method to compare with the physical property of our DPF material. Diesel Particulate Filter (DPF) materials are porous ceramics that; a) can be used at very high temperatures; b) have very good thermal shock resistance; c) are inert; d) can be manufactured with tailored porosity. Their usual way of production consists of the extrusion of a slurry into the desired filter shape, with successive ceramming at high temperature. This process causes anisotropy at both microscopic and macroscopic levels. T2 - ICTMS 2019 CY - Cairns, Australia DA - 22.07.2019 KW - Structure-property relationship KW - Anisotropy estimate KW - Porous ceramics KW - Autocorrelation PY - 2019 AN - OPUS4-49226 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Bernd R. A1 - Mack, D. E. A1 - Laquai, René A1 - Kupsch, Andreas A1 - Helle, O. A1 - Sebold, D. A1 - Vaßen, R. A1 - Bruno, Giovanni T1 - Charakterisierung der Porositäts- und Rissdichteentwicklung in Wärmedämmschichten von Gasturbinenschaufeln mittels Synchrotron Refraktions Radiographie N2 - Die Degradation von Wärmedämmschichten(thermal barrier coatings - TBCs) in Gasturbinen durch glasartige Calcium-Magnesium-Aluminiumsilikat (CMAS)Ablagerungen aus verschiedenen Quellen istseit vielen Jahren ein anhaltendes Problem. In dieser Studie wurde mit Hilfe derSynchrotron-Röntgen-Refraktions-Radiographie (SXRR), und vergleichend mit der Elektronenmikroskopie, das Eindringen von CMAS in die poröse Struktur von atmosphärisch plasmagespritzten (APS)TBCs sowie die Bildung und das Wachstum von Rissen unter thermisch zyklischer Belastung untersucht. Die Ergebnisse deuten darauf hin, dass die Infiltration sowie deren Kinetik im Brenner-Teststand wesentlich vom Benetzungsverhalten des CMAS beeinflusst werden. Trotz desoffensichtlichen Angriffs von CMAS auf die Korngrenzen hat die Wechselwirkung von Yttriumdioxid-stabilisiertem Zirkoniumdioxid (YSZ) mit intrudiertem CMAS keinen unmittelbaren Einfluss auf die Struktur und Dichte der innen Oberflächen(Risse, Poren). In einem späteren Stadium wird die Bildung von Rissen senkrecht zur äußeren Oberfläche in einer breiteren Zone der TBC-Schicht beobachtet. T2 - DGZfP-Jahrestagung 2021 CY - Online meeting DA - 10.05.2021 KW - CMAS - Calcium-Magnesium-Aluminiumsilikat KW - SXRR - Synchrotron X-ray Refraction Radiography KW - TBC - Thermal barrier coatings PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-526732 UR - https://jahrestagung.dgzfp.de/Programm#P32 SP - 1 EP - 15 PB - Deutsche Gesellschaft für Zerstörungsfreie Prüfung (DGZfP) CY - Berlin AN - OPUS4-52673 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Cooper, R. A1 - Bruno, Giovanni A1 - Shyam, A. A1 - Watkins, T. A1 - Pandey, A. A1 - Wheeler, M. T1 - Effect of microcracking on the uniaxial tensile response of beta-eucryptite ceramics: Experiments and constitutive model N2 - A constitutive model for the nonlinear or “pseudoplastic” mechanical behavior in a linear-elastic solid with thermally induced microcracks is developed and applied to experimental results. The model is termed strain dependent microcrack density approximation (SDMDA) and is an extension of the modified differential scheme that describes the slope of the stress-strain curves of microcracked solids. SDMDA allows a continuous variation in the microcrack density with tensile loading. Experimental uniaxial tensile response of β-eucryptite glass and ceramics with controlled levels of microcracking is reported. It is demonstrated that SDMDA can well describe the extent of non-linearity in the experimental uniaxial tensile response of β-eucryptite with varying levels of microcracking. The advantages of the SDMDA are discussed in regard to tensile loading. KW - Microcracking KW - β-eucryptite KW - Young's modulus KW - Modeling KW - Tensile behavior PY - 2017 DO - https://doi.org/10.1016/j.actamat.2017.06.033 SN - 1359-6454 SN - 1873-2453 VL - 135 SP - 361 EP - 371 PB - Elsevier Ltd. AN - OPUS4-40859 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Evans, Alexander A1 - Schröder, Jakob A1 - Pirling, T. A1 - Ulbricht, Alexander A1 - Suárez Ocaño, Patricia A1 - Bruno, Giovanni T1 - Resolving the Subsurface Residual Stress Maximum in Laser Powder Bed-Fused 316L Stainless Steel by Diffraction-Based Analysis N2 - Laser powder bed fusion (PBF-LB/M) is a metal additive manufacturing process. Due to the complex nature of the layer-wise, repeated heating and cooling cycles, it tends to generate high-magnitude residual stresses. If not correctly understood and mitigated through in- or post-process approaches, these residual stresses can be detrimental as they are often tensile at the surface. However, determining the magnitude and location of peak tensile residual stresses is not trivial as they are often located subsurface. This work focuses on determining the magnitude and location of these deleterious tensile residual stresses in a PBF-LB/316L specimen. Two diffraction-based Methods are used to reveal the relationship between the residual stresses and the underlying microstructure. On the one hand, high spatial resolution Neutron diffraction is used to determine triaxial stresses from the bulk to a depth of 0.15 mm. On the other hand, laboratory X-ray diffraction coupled with electrolytical layer removal allows the biaxial residual stress depth profile to be probed from the surface to a depth of about 0.6 mm. The results show a good agreement between the two methods. The peak residual stress is shown to be 500 MPa, which appears as a plateau between 0.08 and 0.35 mm in depth. KW - Residual stress KW - Diffraction KW - Laser Powder Bed Fusion KW - 316L KW - Additive manufacturing KW - Microstructure KW - AGIL PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-652138 DO - https://doi.org/10.1007/s11837-025-07719-y SN - 1543-1851 VL - 77 IS - 12 SP - 9726 EP - 9737 PB - Springer Nature AN - OPUS4-65213 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Léonard, Fabien A1 - Hasenfelder, Uta A1 - Krebs, Holger A1 - Bruno, Giovanni T1 - Assessment of shock tube systems by synchrotron X-ray computed tomography N2 - Shock tube systems are non-electric explosive fuses employed in blasting and demolition applications to trigger the detonation of explosive charges. Their working principle is based on the explosive reaction of a fine explosive powder on the tubing's inner surface, generating a shock wave traveling at a velocity of 2,100 m/s along the length of the tube, without destroying it. One of the key aspects of the manufacturing process of these shock tubes is the size and morphology of the explosive powder grains and their distribution on the inner wall of the tube, in order to propagate the shockwave efficiently and reliably. For the first time, synchrotron X-ray computed tomography has been used to characterize non-destructively the explosive powder grains, typically Al/HMX between 10 and 20 μm in size, in terms of morphology and 3D distribution but also to characterise the presence and location of defects within the shock tube walls. KW - Explosives KW - Nonel KW - Shock wave KW - Blasting KW - Energetic systems PY - 2017 UR - http://www.ndt.net/events/iCT2017/app/content/Paper/61_Leonard.pdf SP - 1 EP - 7 CY - Leuven, Belgium AN - OPUS4-39345 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mieller, Björn T1 - Making materials (digital) - Keramik N2 - Der Vortrag gibt einen Überblick über die Materialklasse Keramik, insbesondere Technische Keramik. Nach einem kurzen Überblick über typische Anwendungen und Werkstoffe wird die keramische Prozesskette erläutert. Am Beispiel von Festigkeit wird der für Keramik typische, enge Zusammenhang zwischen Technologie, Mikrostruktur und Eigenschaften herausgearbeitet. Daraus werden Anforderungen für eine erfolgreiche Digitalisierung abgeleitet. T2 - Workshop "STREAM" - Semantische Repräsentation, Vernetzung und Kuratierung von qualitätsgesicherten Materialdaten CY - Darmstadt, Germany DA - 26.09.2022 KW - Keramik KW - Festigkeit KW - Überblick PY - 2022 AN - OPUS4-55859 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Serrano-Munoz, Itziar T1 - Synchrotron X-Ray Refraction detects microstructure and porosity evolution during in-situ heat treatments N2 - The complexity of any microstructural characterization significantly increases when there is a need to evaluate the microstructural evolution as a function of temperature. To date, this characterization is primarily performed by undertaking elaborative ex-situ experiments where the material’s heating procedure is interrupted at different temperatures or times. Moreover, these studies are often limited to a region smaller than the representative elementary volume, which can lead to partial or even biased interpretations of the collected data. This limitation can be greatly overcome by using in-situ synchrotron X-ray refraction (SXRR). In this study, SXRR has been combined with in-situ heat treatment to monitor the porosity evolution as a function of temperature. It is shown that SXRR is a robust and straightforward method for time-resolved (3-5 min required per scan) evaluation of thermally induced microstructural changes over macroscopically relevant volumes. T2 - SNI2022, German conference for research with synchrotron radiation, neutrons and ion beams at large facilities CY - Berlin, Germany DA - 05.09.2022 KW - Synchrotron X-Ray Refraction KW - In situ heating KW - AlSi10Mg KW - Laser powder bed fusion KW - Thermally induced porosity PY - 2022 AN - OPUS4-55778 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Evsevleev, Sergei A1 - Cabeza, S. A1 - Mishurova, Tatiana A1 - Garcés, G. A1 - Sevostianov, I. A1 - Requena, G. A1 - Boin, M. A1 - Hofmann, M. A1 - Bruno, Giovanni T1 - Stress-induced damage evolution in cast AlSi12CuMgNi alloy with one and two ceramic reinforcements. Part II: Effect of reinforcement orientation N2 - While there is a large body of literature on the micro-mechanical behavior of metal matrix composites (MMCs) under uniaxial applied stress, very little is available on multi-phase MMCs. In order to cast light on the reinforcement mechanisms and damage processes in such multi-phase composites, materials made by an Al-based piston alloy and containing one and two ceramic reinforcements (planar-random oriented alumina fibers and SiC particles) were studied. In-situ compression tests during neutron diffraction experiments were used to track the load transfer among phases, while X-ray computed tomography on pre-strained samples was used to monitor and quantify damage. We found that damage progresses differently in composites with different orientations of the fiber mat. Because of the presence of intermetallic network, it was observed that the second ceramic reinforcement changed the load transfer scenario only at very high applied load, when also intermetallic particles break. We rationalized the present results combining them with previous investigations and using a micromechanical model. KW - Multi-phase KW - Metal matrix composites KW - Intermetallics KW - Computed tomography KW - In-situ neutron diffraction KW - Piston alloy KW - Load transfer PY - 2020 DO - https://doi.org/10.1007/s10853-019-04069-4 SN - 1573-4803 VL - 55 IS - 3 SP - 1049 EP - 1068 PB - Springer AN - OPUS4-49460 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fernández, R. A1 - Bokuchava, G. A1 - Toda-Caraballo, I. A1 - Bruno, Giovanni A1 - Turchenko, V. A1 - Gorshkova, Y. A1 - González-Doncel, G. T1 - Analysis of the Combined Strengthening Effect of Solute Atoms and Precipitates on Creep of Aluminum Alloys N2 - The creep strengthening mechanisms in (age-hardenable) aluminum alloys are analyzed on the basis of a new microstructural study of powder samples, an analysis of a comprehensive revision of creep data from the literature, and a new modeling approach. A strategy based on the strength difference (SD) method to separate the contributions of solid solution atoms and precipitates to creep strengthening is proposed. The new methodology considers the combination of the two contributions avoiding the need of a threshold stress term in the creep equation. The contribution of both precipitates and solid solution is taken into account by means of the analysis of the lattice parameter variation with aging time. For this study, powders of two commercial AA2xxx alloys have been analyzed using diffraction methods. The experimental results are modeled using Lubarda's approach combined with the SD method. KW - Aluminium KW - Creep KW - Diffraction KW - Precipitation KW - Solute atoms PY - 2020 DO - https://doi.org/10.1002/adem.201901355 SN - 1438-1656 VL - 22 SP - 1901355 EP - 4 PB - Wiley-VCH Verlag AN - OPUS4-50424 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bruno, Giovanni A1 - Fernández, R. A1 - González-Doncel, G. A1 - Garcés, G. T1 - Towards a comprehensive understanding of creep: Microstructural dependence of the pre-exponential term in Al N2 - We show that the equation proposed by Takeuchi and Argon to explain the creep behavior of Al–Mg solid solution can be used to describe also the creep behavior of pure aluminum. In this frame, it is possible to avoid the use of the classic pre-exponential fitting parameter in the power law equation to predict the minimum creep strain rate. The effect of the fractal arrangement of dislocations, developed at the mesoscale, must be considered to fully explain the experimental data. These ideas allow improving the recently introduced SSTC model, fully describing the primary and secondary creep regimes of aluminum alloys without the need for fitting. Creep data from commercially pure Al99.8% and Al–Mg alloys tested at different temperatures and stresses are used to validate the proposed ideas. KW - Creep KW - Aluminum alloys KW - Dislocations KW - Fractal KW - Stress exponent KW - Neutron diffraction PY - 2020 DO - https://doi.org/10.1016/j.msea.2020.139036 VL - 776 SP - 139036 AN - OPUS4-50437 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Léonard, Fabien A1 - Zhang, Zhen A1 - Krebs, Holger A1 - Bruno, Giovanni T1 - Morphological characterisation of explosive powders by XCT: When grain numbers count N2 - Ammonium nitrate (AN) prills are commonly used as an ingredient in industrial explosives and in fertilisers. Conventional techniques (such as BET or mercury intrusion porosimetry) can measure the open porosity and specific surface area of AN prill, but the closed porosity is not obtainable. This work was focused on evaluating X-ray computed tomography (XCT) as a non-destructive technique for the assessment of porosity in AN prills. An advanced data processing workflow was developed so that the segmentation and quantification of the CT data could be performed on the entire 3D volume, yet allowing the measurements (e.g.; volume, area, shape factor…) to be extracted for each individual phase (prill, open porosity, closed porosity) of each individual prill, in order to obtain statistically relevant data. Clear morphological and structural differences were seen and quantified between fertiliser and explosive products. Overall, CT can provide a very wide range of parameters that are not accessible to other techniques, destructive or non-destructive, and thus offers new insights and complementary information. T2 - 10th Conference on Industrial Computed Tomography (iCT 2020) CY - Wels, Austria DA - 04.02.2020 KW - Ammonium nitrate KW - Prill KW - Non-destructive characterisation KW - Porosity KW - Specific surface area PY - 2020 UR - http://www.ndt.net/?id=25118 SN - 1435-4934 VL - 25 IS - 2 SP - 1 EP - 6 PB - NDT.net CY - Kirchwald AN - OPUS4-50348 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Diffraction-based experimental determination of Residual Stress in AM parts: A critical discussion N2 - Additive manufacturing (AM) technologies have experienced an exceedingly rapid growth, not always paralleled by the knowledge about the materials properties and performance. In particular, residual stress (RS) has been soon recognized as an issue in AM parts, so that parts are always post-heat-treated. Moreover, much effort has been spent on simulating RS, especially using finite element methods. The experimental determination of RS has thereby become increasingly important, and even simple data constitute (to date) a piece of knowledge to fill the above-mentioned gap. In particular, diffraction methods, which are basically non-destructive, offer enormous possibilities to gain knowledge on real components, since neutrons and synchrotron radiation can penetrate even heavy metals up to several millimeters (or even centimeters). Indeed, some success has been obtained, and the knowledge about the origins of the RS fields, as well as their variation as a consequence of heat or mechanical treatments, has been greatly expanded. In this talk, a few success stories will be outlined. It will be shown how the determination of RS in metallic parts (with focus on those produced by laser powder bed fusion) has even allowed showing that process parameters that were considered unimportant play a major role in the onset of stress. However, while RS is starting to be considered in the part design, deposition strategy (e.g. build plate temperature), and even in the definition of the relevant metric to assess the quality of a part, much is still to be investigated about the hypotheses underlying its experimental determination. Therefore, some aspects to be aware of, or even to date unclear will also be discussed, such as the determination of the reference unstrained samples and of the principal axes of stress. All these aspects will draw the path towards a comprehensive understanding of the process-structure-performance relationships in AM materials and parts. T2 - MSTAM 2019 CY - Bremen, Germany DA - 10.12.2019 KW - Elastic Constants KW - Residual Stress KW - Additive Manufacturing KW - Neutron Diffraction PY - 2019 AN - OPUS4-50020 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Léonard, Fabien T1 - Morphological characterisation of explosive powders by XCT: When grain numbers count N2 - Ammonium nitrate (AN) prills are commonly used as an ingredient in industrial explosives and in fertilisers. Conventional techniques (such as BET or mercury intrusion porosimetry) can measure the open porosity and specific surface area of AN prill, but the closed porosity is not obtainable. This work was focused on evaluating X-ray computed tomography (XCT) as a non-destructive technique for the assessment of porosity in AN prills. An advanced data processing workflow was developed so that the segmentation and quantification of the CT data could be performed on the entire 3D volume, yet allowing the measurements (e.g.; volume, area, shape factor…) to be extracted for each individual phase (prill, open porosity, closed porosity) of each individual prill, in order to obtain statistically relevant data. Clear morphological and structural differences were seen and quantified between fertiliser and explosive products. Overall, CT can provide a very wide range of parameters that are not accessible to other techniques, destructive or non-destructive, and thus offers new insights and complementary information. T2 - iCT2020 CY - Wels, Austria DA - 04.02.2020 KW - Ammonium nitrate KW - Prill KW - Non-destructive characterisation KW - Porosity KW - Specific surface area PY - 2020 AN - OPUS4-50347 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröder, Jakob A1 - Evans, Alexander A1 - Polatidis, E. A1 - Čapek, J. A1 - Mohr, Gunther A1 - Serrano-Munoz, Itziar A1 - Bruno, Giovanni T1 - Understanding the impact of texture on the micromechanical anisotropy of laser powder bed fused Inconel 718 N2 - The manufacturability of metallic alloys using laser-based additive manufacturing methods such as laser powder bed fusion has substantially improved within the last decade. However, local melting and solidification cause hierarchically structured and crystallographically textured microstructures possessing large residual stress. Such microstructures are not only the origin of mechanical anisotropy but also pose metrological challenges for the diffraction-based residual stress determination. Here we demonstrate the influence of the build orientation and the texture on the microstructure and consequently the mechanical anisotropy of as-built Inconel 718. For this purpose, we manufactured specimens with [001]/[011]-, [001]- and [011]/[111]-type textures along their loading direction. In addition to changes in the Young’s moduli, the differences in the crystallographic textures result in variations of the yield and ultimate tensile strengths. With this in mind, we studied the anisotropy on the micromechanical scale by subjecting the specimens to tensile loads along the different texture directions during in situ neutron diffraction experiments. In this context, the response of multiple lattice planes up to a tensile strain of 10% displayed differences in the load partitioning and the residual strain accumulation for the specimen with [011]/[111]-type texture. However, the relative behavior of the specimens possessing an [001]/[011]- and [001]-type texture remained qualitatively similar. The consequences on the metrology of residual stress determination methods are discussed. KW - Laser powder bed fusion KW - Additive manufacturing KW - Electron backscatter diffraction KW - Tensile testing KW - Diffraction PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-555840 DO - https://doi.org/10.1007/s10853-022-07499-9 SN - 1573-4803 VL - 2022 IS - 57 SP - 15036 EP - 15058 PB - Springer Science + Business Media B.V. CY - Dordrecht AN - OPUS4-55584 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröder, Jakob A1 - Evans, Alexander A1 - Luzin, V. A1 - Abreu Faria, G. A1 - Degener, Sebastian A1 - Polatidis, E. A1 - Čapek, J. A1 - Kromm, Arne A1 - Dovzhenko, G. A1 - Bruno, Giovanni T1 - Texture-based residual stress analysis of laser powder bed fused Inconel 718 parts N2 - Although layer-based additive manufacturing methods such as laser powder bed fusion (PBF-LB) offer an immense geometrical freedom in design, they are typically subject to a build-up of internal stress (i.e. thermal stress) during manufacturing. As a consequence, significant residual stress (RS) is retained in the final part as a footprint of these internal stresses. Furthermore, localized melting and solidification inherently induce columnar-type grain growth accompanied by crystallographic texture. Although diffraction-based methods are commonly used to determine the RS distribution in PBF-LB parts, such features pose metrological challenges in their application. In theory, preferred grain orientation invalidates the hypothesis of isotropic material behavior underlying the common methods to determine RS. In this work, more refined methods are employed to determine RS in PBF-LB/M/IN718 prisms, based on crystallographic texture data. In fact, the employment of direction-dependent elastic constants (i.e. stress factors) for the calculation of RS results in insignificant differences from conventional approaches based on the hypothesis of isotropic mechanical properties. It can be concluded that this result is directly linked to the fact that the {311} lattice planes typically used for RS analysis in nickel-based alloys have high multiplicity and less strong texture intensities compared with other lattice planes. It is also found that the length of the laser scan vectors determines the surface RS distribution in prisms prior to their removal from the baseplate. On removal from the baseplate the surface RS considerably relaxes and/or redistributes; a combination of the geometry and the scanning strategy dictates the sub-surface RS distribution. KW - Additive manufacturing KW - Electron backscattered diffraction KW - Principal stress KW - Residual stress PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-578331 DO - https://doi.org/10.1107/S1600576723004855 SN - 1600-5767 VL - 56 IS - Pt 4 SP - 1076 EP - 1090 AN - OPUS4-57833 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Oster, Simon A1 - Fritsch, Tobias A1 - Ulbricht, Alexander A1 - Mohr, Gunther A1 - Bruno, Giovanni A1 - Maierhofer, Christiane A1 - Altenburg, Simon T1 - On the Registration of Thermographic In Situ Monitoring Data and Computed Tomography Reference Data in the Scope of Defect Prediction in Laser Powder Bed Fusion N2 - The detection of internal irregularities is crucial for quality assessment in metal-based additive manufacturing (AM) technologies such as laser powder bed fusion (L-PBF). The utilization of in-process thermography as an in situ monitoring tool in combination with post-process X-ray micro computed tomography (XCT) as a reference technique has shown great potential for this aim. Due to the small irregularity dimensions, a precise registration of the datasets is necessary as a requirement for correlation. In this study, the registration of thermography and XCT reference datasets of a cylindric specimen containing keyhole pores is carried out for the development of a porosity prediction model. The considered datasets show variations in shape, data type and dimensionality, especially due to shrinkage and material elevation effects present in the manufactured part. Since the resulting deformations are challenging for registration, a novel preprocessing methodology is introduced that involves an adaptive volume adjustment algorithm which is based on the porosity distribution in the specimen. Thus, the implementation of a simple three-dimensional image-to-image registration is enabled. The results demonstrate the influence of the part deformation on the resulting porosity location and the importance of registration in terms of irregularity prediction. KW - Selective laser melting (SLM) KW - Laser powder bed fusion (L-PBF) KW - Additive manufacturing (AM) KW - Process monitoring KW - Infrared thermography KW - X-ray computed tomography (XCT) KW - Defect detection KW - Image registration PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-549412 DO - https://doi.org/10.3390/met12060947 VL - 12 IS - 6 SP - 1 EP - 21 PB - MDPI AN - OPUS4-54941 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sprengel, Maximilian A1 - Mohr, Gunther A1 - Altenburg, Simon A1 - Evans, Alexander A1 - Serrano-Munoz, Itziar A1 - Kromm, Arne A1 - Pirling, T. A1 - Bruno, Giovanni A1 - Kannengießer, Thomas T1 - Triaxial Residual Stress in Laser Powder Bed Fused 316L: Effects of Interlayer Time and Scanning Velocity N2 - The triaxial distribution of the residual stress in laser powder bed fused austenitic steel 316L was determined by X-ray and neutron diffraction. The residual stress analysis results were linked to the thermal history of the specimens, which were manufactured with varying inter-layer-times and scanning velocities. A clear link between the in-process temperature of the specimens and the residual stress was found, based on in-situ monitoring data. KW - Stainless Steel KW - AGIL KW - Residual Stress KW - X-ray and Neutron Diffraction KW - Additive Manufacturing PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-542620 DO - https://doi.org/10.1002/adem.202101330 SP - 1 EP - 13 PB - Wiley-VCH GmbH AN - OPUS4-54262 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sprengel, Maximilian T1 - Surface and bulk residual stress in laser powder bed fused 316L: Influence of inter layer time and scanning velocity N2 - The influence of the inter-layer-time and the scanning velocity on the surface and bulk residual stress in laser powder bed fused 316L specimens was investigated. This study combines X-ray and neutron diffraction results with the thermal history of the specimens acquired through in-situ process monitoring. The process parameter variations were observed to directly influence the thermal history, which gave new insights in the assessment of the residual stress results. T2 - The 11th International Conference on Residual Stress CY - Nancy, Frankreich DA - 28.03.2022 KW - AGIL KW - Residual Stress KW - X-ray and Neutron Diffraction KW - Additive Manufacturing KW - Stainless Steel PY - 2022 AN - OPUS4-54582 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Jakob T1 - Texture Dependent Micromechanical Anisotropy of Laser Powder Bed Fused Inconel 718 N2 - Additive manufacturing methods such as laser powder bed fusion (LPBF) allow geometrically complex parts to be manufactured within a single step. However, as an aftereffect of the localized heat input, the rapid cooling rates are the origin of the large residual stress (RS) retained in as-manufactured parts. With a view on the microstructure, the rapid directional cooling leads to a cellular solidification mode which is accompanied by columnar grown grains possessing crystallographic texture. The solidification conditions can be controlled by the processing parameters and the scanning strategy. Thus, the process allows one to tailor the microstructure and the texture to the specific needs. Yet, such microstructures are not only the origin of the mechanical anisotropy but also pose metrological challenges for the diffraction-based RS determination. In that context the micromechanical elastic anisotropy plays an important role: it translates the measured microscopic strain to macroscopic stress. Therefore, it is of uttermost importance to understand the influence of the hierarchical microstructures and the texture on the elastic anisotropy of LPBF manufactured materials. This study reveals the influence of the build orientation and the texture on the micro-mechanical anisotropy of as-built Inconel 718. Through variations of the build orientation and the scanning strategy, we manufactured specimens possessing [001]/[011]-, [001]-, and [011]/[111]-type textures. The resulting microstructures lead to differences in the macroscopic mechanical properties. Even further, tensile in-situ loading experiments during neutron diffraction measurements along the different texture components revealed differences in the microstrain response of multiple crystal lattice planes. In particular, the load partitioning and the residual strain accumulation among the [011]/[111] textured specimen displayed distinct differences measured up to a macroscopic strain of 10 %. However, the behavior of the specimens possessing [001]/[011]-and [001]-type texture was only minorly affected. The consequences on the metrology of RS analysis by diffraction-based methods are discussed. T2 - International Conference on Additive Manufacturing ICAM 2022 CY - Orlando, FL, USA DA - 31.10.2022 KW - Laser powder bed fusion KW - Neutron diffraction KW - Electron backscatter diffraction KW - Mechanical behavior PY - 2022 AN - OPUS4-56376 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Jakob T1 - Fundamentals of diffraction-based residual stress and texture analysis of PBF-LB Inconel 718 N2 - Laser powder bed fusion (PBF-LB/M) of metallic alloys is a layer wise additive manufacturing process which provides significant scope for more efficient designs of components, benefiting performance and weight, leading to efficiency improvements for various sectors of industry. However, to benefit from these design freedoms, knowledge of the high produced induced residual stress and mechanical property anisotropy associated with the unique microstructures is critical. X-ray and neutron diffraction are considered the benchmark for non-destructive characterization of surface and bulk internal residual stress. The latter, characterized by the high penetration power in most engineering alloys, allows for the use of diffraction angle close to 90° enabling a near cubic sampling volume to be specified. However, the complex microstructures of columnar growth with inherent crystallographic texture typically produced during PBF-LB/M of metallics present significant challenges to the assumptions typically required for time efficient determination of residual stress. These challenges include the selection of an appropriate set of diffraction elastic constants and a representative strain-free reference for the material of interest. In this presentation advancements in the field of diffraction-based residual stress analysis of L-PBF Inconel 718 will be presented. The choice of an appropriate set of diffraction-elastic constants depending on the underlying microstructure will be described. T2 - MLZ User Meeting 2022 CY - Munich, Germany DA - 08.12.2022 KW - Diffraction KW - Residual Stress KW - Microstructure KW - Texture KW - Mechanical behavior PY - 2022 AN - OPUS4-56804 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Mieller, Björn T1 - Modellierungsansätze und neue Brennhilfsmittelkonzepte für die LTCC-Drucksintertechnologie N2 - Niedrigsinternde Glas-Keramik-Komposite (LTCC, low temperature co-fired ceramics) werden erfolgreich als kompakte, mehrlagige Schaltungsträger in der Automobilindustrie und Hochfrequenztechnik eingesetzt. Dazu werden sie mit Verfahren der Folien- und Multilayertechnik verarbeitet und gemeinsam mit aufgedruckten Metallisierungen bei Temperaturen bis 900 °C co-gesintert. Besonders bei hohen Anforderungen an die Reproduzierbarkeit der Sinterschwindung hat sich das Sintern mit axialer Druckunterstützung etabliert, wodurch unter anderem die Schwindung in der Ebene der Einzelfolien unterdrückt werden kann. Ziel der vorliegenden Arbeit war es, die LTCC-Drucksintertechnologie unter zwei Gesichtspunkten weiterzuentwickeln: • Erarbeitung eines einfachen und praktikablen Verfahrens zur Modellierung und Simulation des Verfahrens, • prozessintegrierte Erzeugung maßgeschneiderter, speziell dünnfilmfähiger Oberflächenstrukturen. Für die Simulation der Sinterung wurde das Modell der Mastersinterkurve ausgewählt. Die Eignung des Modells zur Beschreibung von LTCC-Werkstoffen wird zunächst ohne Druckunterstützung nachgewiesen. Dabei werden die Mastersinterkurven von frei gesinterten Pulverpresslingen und Folienlaminaten, deren Schwindung in der Ebene unterdrückt ist, quantitativ gegenübergestellt. Außerdem wird eine Methode vorgeschlagen und experimentell bestätigt, mit der die Schwindungsfehlpassung von Werkstoffkombinationen bei druckloser Co-Sinterung von berechnet werden kann. Die Modellierung der druckunterstützten Sinterung basiert auf thermomechanischen Analysen eines verbreitet angewendeten, kommerziellen LTCC-Werkstoffs (DuPont GreenTape DP951) im Druckbereich von 2 kPa bis 500 kPa. Die Auswertung der Messwerte und Entwicklung der Mastersinterkurven erfolgt unter Berücksichtigung der Kriechverformung des Werkstoffs unter Druck und wird durch grundlegende Untersuchungen zur für dieses Modell obligatorischen Bestimmung der Aktivierungsenergie ergänzt. Mit einer konstanten Aktivierungsenergie von 400 kJ/mol werden Mastersinterkurven für verschiedene Drücke aufgestellt und mit Anpassungsfunktionen modelliert. Die mit Hilfe der Anpassungsfunktionen simulierten Sinterkurven stimmen gut mit den Messungen überein. Das Modell wird als geeignet und praktikabel bewertet. Die prozessintegrierte Erzeugung maßgeschneiderter Oberflächenstrukturen erfolgt über die im Drucksinterprozess eingesetzten Brennhilfsmittel. Zur Einstellung gewünschter Rautiefen auf den gesinterten Oberflächen werden Opferfolien aus Al2O3 mit unterschiedlichen Partikelgrößenverteilungen und eine Opferfolie aus hexagonalem BN vorgestellt, die über Rückstandsschichten auf der LTCC-Oberfläche die Oberflächenstruktur bestimmen. Der Zusammenhang von Opferfolieneigenschaften und Oberflächencharakteristika wird an verschiedenen LTCC-Werkstoffen beschrieben. Die Rauheit einer druckgesinterten LTCC-Oberfläche kann über die Partikelgröße der Opferfolien gezielt verändert werden. Zur Herstellung dünnfilmkompatibler, rückstandsfreier Oberflächen im Drucksinterprozess wird glasartiger Kohlenstoff als Brennhilfsmittel eingeführt. Damit wird eine Regelung des Sauerstoffpartialdrucks während des Brandes erforderlich. Eine vollständige thermische Entbinderung der Grünfolien ist aufgrund von Kohlenstoffrückständen auf den Partikeloberflächen erst oberhalb 500 °C möglich. Einflüsse der Prozessparameter Druck und Haltezeit auf die resultierende Oberflächenstruktur werden aufgeklärt und optimale Prozessfenster für die untersuchten Werkstoffe angegeben. Mit dem entwickelten Verfahren können zum ersten Mal verschiedene LTCC-Substrate mit dünnfilmfähigen Oberflächen nacharbeitsfrei durch Drucksintern hergestellt werden. Die Ergebnisse zur Modellierung und Simulation leisten einen wertvollen Beitrag zur Einsparung von Energie, Zeit und Kosten bei der Gestaltung von Drucksinterprozessen. Die erarbeiteten Brennhilfsmittelkonzepte können ressourcenaufwändige Nacharbeit teilweise ersetzen und eröffnen durch die Dünnfilmeignung der Oberflächen neue Anwendungsgebiete der Drucksintertechnologie in der Sensor und Mikrosystemtechnik. T3 - BAM Dissertationsreihe - 136 KW - Glaskohlenstoff KW - low temperature co-fired ceramics KW - LTCC KW - Drucksintern KW - Mastersinterkurve KW - Opferfolie PY - 2015 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-5106 N1 - Geburtsname von Mieller, Björn: Brandt, Björn - Birth name of Mieller, Björn: Brandt, Björn VL - 136 SP - 1 EP - 119 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-510 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Belli, Renan A1 - Hartmann, Sabine A1 - Lubauer, Julia A1 - Pereira, Raíssa Monteiro A1 - Hurle, Katrin A1 - Yin, Ling A1 - Mieller, Björn A1 - Lohbauer, Ulrich T1 - Improving the chipping resistance of pre-sintered zirconia white-bodies N2 - Objectives: The high occurrence of fractures, cracking and chipping of zirconia pre-sintered blanks and blocks during machining decreases their yield and can transfer lifetime-limiting racks to the final sintered restoration. This study has the objective of characterizing the mechanical and fracture properties of two zirconia compositions while varying temperature and time of pre-sintering, in order to assess the space for possible improvement. Methods: We selected two typical granular powders with 3 mol% (3YSZ, Zpex®, Tosoh) or 5 mol% (5YSZ, Zpex Smile®, Tosoh) yttria-stabilized zirconia and two pre-sintered commercial analogs (IPS e.max® ZirCAD MO, Ivoclar and Katana™ STML, Kuraray). The debinding and pre-sintering stages of the experimental powders were characterized using thermal analyses (differential scanning calorimetry and thermogravimetry), and the crystal phase composition was quantified using X-ray diffraction (XRD). Physical and mechanical properties such as density, hardness, flexural modulus, biaxial flexural strength and fracture toughness were measured for two pre-sintering temperatures (1000 ◦C, 1100 ◦C) and increasing holding times at those temperatures (2 h, 4 h, 6 h). The chipping resistance for those conditions was quantified using the edge chipping test using a Vickers diamond indenter. Results: Thermal analyses revealed that both powders show comparable debinding behavior and contained approx. 3.8 mass % organic binder, which burns-out completely between 300 and 400 ◦C. The crystallographic phase changes occurring during the 2–6 h at 1000 ◦C and 1100 ◦C was not detectable in the DSC signal, but quantifiable by XRD. Namely, a major content of monoclinic phase in both powders transforms completely into the two tetragonal phases, starting below 1000 ◦C and concluding above 1100 ◦C. All physical and mechanical properties increased with holding time for both temperatures, though more steeply for pre-sintering at 1100◦C. Edge chipping resistance response was well aligned with other fracture properties, with a more marked improvement for 3YSZ pre-sintered at 1100 ◦C. For all properties, the 3YSZ zirconia showed statistically-higher values for the same temperature-time conditions, in agreement with the values obtained for the commercial materials as well. Significance: The results demonstrate the weakness of pre-sintered zirconia products concerning fracture properties, but also the potential for improvement as related to type of zirconia and pre-sintering conditions. This study outlines the use of a set of mechanical tests that can characterize chipping resistance and guide future research engaging in optimizing the machining resistance of pre-sintered zirconia products. KW - Zirconia KW - Fracture KW - White body KW - Dental materials KW - Pre-sintering PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-653457 DO - https://doi.org/10.1016/j.dental.2025.12.012 SN - 0109-5641 SP - 1 EP - 12 PB - Elsevier Inc. AN - OPUS4-65345 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jamro, R. A1 - Mente, Tobias A1 - Kardjilov, N. A1 - Markötter, Henning A1 - Al-Falahat, Ala'A. M. A1 - Woracek, R. A1 - Manke, I. A1 - Griesche, Axel T1 - Temperature distribution during welding measured by neutron imaging N2 - This study was carried out to investigate the neutron transmission signal as a function of sample temperature during a welding process. A theoretical description that includes the Debye-Waller factor was used to describe the temperature influence on the neutron crosssections. Neutron imaging using a monochromatic beam helps to observe transmission variations related to the material temperature. In-situ neutron imaging of welding experiments show the distribution of the temperature in bulk steel samples. The performed finite element modelling of expected temperature distributions shows good agreement with the obtained experimental data. KW - Neutron imaging KW - Debye-Waller-Faktor PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-586268 DO - https://doi.org/10.1088/1742-6596/2605/1/012026 VL - 2605 SP - 1 EP - 10 PB - IOP Publishing Ltd. AN - OPUS4-58626 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - INPR A1 - Xing, Na A1 - Er, Jasmin A1 - Vidal, Ricardo M. A1 - Khadka, Sandhya A1 - Schusterbauer, Robert A1 - Rosentreter, Maik A1 - Etouki, Ranen A1 - Ahmed, Rameez A1 - Page, Taylor A1 - Nickl, Philip A1 - Bawadkji, Obida A1 - Wiesner, Anja A1 - Radnik, Jörg A1 - Hodoroaba, Vasile-Dan A1 - Ludwig, Kai A1 - Trimpert, Jakob A1 - Donskyi, Ievgen T1 - Scalable covalently functionalized black phosphorus hybrids for broadspectrum virucidal activity N2 - At the onset of viral outbreaks, broad-spectrum antiviral materials are crucial before specific therapeutics become available. We report scalable, biodegradable black phosphorus (BP) hybrids that provide mutation-resilient virucidal protection. BP sheets, produced via an optimized mechanochemical process, are covalently functionalized with 2-azido-4,6-dichloro- 1,3,5-triazine to form P=N bonds. Fucoidan, a sulfated polysaccharide with intrinsic antiviral activity, and hydrophobic chains are then incorporated to achieve irreversible viral deactivation. The material exhibits strong antiviral inhibition and complete virucidal activity against multiple viruses, including recent severe acute respiratory syndrome coronavirus-2 (SARS-CoV-2) variants. It maintains high biocompatibility, remains effective against viral mutations, and is shelf stable for at least five month. The combination of biodegradability, scalable synthesis, and synergistic antiviral and virucidal mechanisms establishes BP-conjugates as a new class of highly efficient antivirals. They offer a broad spectrum antiviral solutions that could bridge the gap between antiviral medicines and general antiseptics. KW - Black phosphorus KW - Antiviral materials KW - Functionalization KW - Biodegradability KW - Sheets PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-652941 DO - https://doi.org/10.48550/arXiv.2510.12854 SN - 2331-8422 SP - 1 EP - 22 PB - Cornell University CY - Ithaca, NY AN - OPUS4-65294 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rossi, Andrea A1 - Corrao, Elena A1 - Alladio, Eugenio A1 - Drobne, Damjana A1 - Hodoroaba, Vasile-Dan A1 - Jurkschat, Kerstin A1 - Kononenko, Veno A1 - Madbouly, Loay Akmal A1 - Mrkwitschka, Paul A1 - Yasamin, Nakhli A1 - Novak, Sara A1 - Radnik, Jörg A1 - Saje, Špela A1 - Santalucia, Rosangela A1 - Sordello, Fabrizio A1 - Pellegrino, Francesco T1 - Multivariate optimization and characterization of graphene oxide via design of experiments and chemometric analysis N2 - Controlling the structure and properties of graphene oxide (GO) remains a challenge due to the poor reproducibility of conventional synthetic protocols and limited understanding of parameter-property relationships. In this study, we present an integrated analytical framework that combines Design of Experiments (DoE) with chemometric modelling to systematically assess the effects of eight synthesis variables on GO’s physicochemical and functional features. A Plackett–Burman experimental design enabled efficient screening of synthesis conditions, while comprehensive characterization (spanning UV–Vis spectroscopy, XPS, SEM–EDX, TEM–EDX, and XRD) was coupled with multivariate tools (Principal Component Analysis and Multiple Linear Regression) to identify statistically significant correlations between synthetic inputs and material responses. Notably, we demonstrate that UV–Vis spectra can serve as a robust proxy for oxidation state, offering a rapid and accessible alternative to surface-sensitive methods. The approach yields a predictive analytical toolkit for guiding GO synthesis and highlights a generalizable strategy for the rational design of flat nanomaterials. This work supports reproducible, resource-efficient material development aligned with Safe and Sustainable by Design (SSbD) principles. KW - Graphene oxide KW - 2D-materials KW - Design of Experiment KW - Synthesis KW - Chemometric analysis PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-652576 DO - https://doi.org/10.1016/j.flatc.2025.100988 SN - 2452-2627 VL - 55 SP - 1 EP - 9 PB - Elsevier B.V. AN - OPUS4-65257 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Silbernagl, Dorothee A1 - Kömmling, Anja A1 - Zaghdoudi, Maha A1 - Ghasem Zadeh Khorasani, Media A1 - Jaunich, Matthias T1 - Data-driven nanomechanical study of filled fluoroelastomer aged in air and hydrogen atmosphere N2 - Fluoroelastomer (FKM) composites are typically used as sealing materials in challenging non-ambient environments. Depending on the environment, two main aging mechanisms, chemical aging, and physical aging, can be identified. Chemical aging, the degradation of the elastomer, is present for example in thermal-oxidative conditions and can be directly observed as it affects the bulk. Physical aging, relaxation and rearrangement of the elastomers segmental conformation is commonly observed at elevated temperatures and effects predominantly the elastomer interphase. As a highly localized nanoscopic effect it is usually observed indirectly by phenomological approaches and not systematically understood. In this study, as a typical example for chemical aging, filled FKM was aged in air (150°C, 100 days). Physical aging of FKM was realized by exposure to chemically inert H2 (150°C, 50 bar, 100 days), since temperature and gas-induced swelling is known to promote physical aging. The effects of both conditions are directly compared with the initial unaged material. We use atomic force microscopy (AFM) force spectroscopy as a method to resolve nanoscopic heterogeneous FKM. With this method the effect of aging on the spatially distinguishable material phases was directly observed. In thermal oxidative aged FKM the matrix shows a decrease in van der Waals interactions and stiffness, indicating dehydrofluorination and chain scission. In H2 aged FKM, the development of an immobilized amorphous interphase (IAP) was observed, indicating physical aging. By additionally evaluating a larger data set with supervised machine learning, these observations were validated for a larger, statistically representative sample area, allowing conclusions to be drawn about the macroscopic behaviour of the material. KW - Fluoroelastomer KW - Atomic force microscopy KW - Data-driven KW - Hydrogen KW - Ageing mechanism KW - Physical aging KW - Polymer interphase PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-648154 DO - https://doi.org/10.1016/j.polymdegradstab.2025.111715 SN - 0141-3910 VL - 242 SP - 1 EP - 10 PB - Elsevier Ltd. CY - Amsterdam AN - OPUS4-64815 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan A1 - Terborg, R. A1 - Boehm, S. T1 - Analysis of elemental composition of Fe1-xNix and Si1-xGex alloy thin films by EPMA and µ-XRF N2 - The present study reports on measurements on thin Fe-Ni films on silicon and first-time results of analysis on Si-Ge thin films deposited on a non-conductive aluminium oxide Substrate by electron probe microanalysis (EPMA). Standard-based and standardless EPMA (with EDS) results were used in combination with the thin film analysis software Stratagem for the quantification. Further, X-ray fluorescence analysis (XRF) can be used for the determination of elemental composition and thickness of such films as well. In this case, XRF with a μ-focus X-ray source (μ-XRF) attached to a SEM was applied. For quantification, a fundamental parameter (FP) approach has been used to calculate standard-based and standardless results. Both thin film systems have been chosen as samples of an international round robin test (RRT) organised in the frame of standardisation technical committee ISO/TC 201 ‘Surface chemical analysis’, under the lead of KRISS. The main objective of the RRT is to compare the results of atomic fractions of Fe1-xNix and Si1-xGex alloy films obtained by different surface Analysis techniques, such as X-ray photoelectron spectroscopy (XPS), Auger electron spectroscopy (AES), and secondary ion mass spectrometry (SIMS) applied in the depth-profiling operation mode. Five samples of different atomic fractions of each thin film system, i.e., Fe1-xNix and Si1-xGex, have been grown by ion beam sputter deposition on silicon and Al2O3 wafers, respectively. Reference FeNi and SiGe films with well-known elemental composition and thickness have been also supplied for standard-based analysis. An excellent agreement has been obtained between the atomic fractions determined by EPMA and µ-XRF with the KRISS certified values. T2 - Microscopy & Microanalysis 2019 CY - Portland, OR, USA DA - 03.08.2019 KW - Thin films KW - EPMA KW - µ-XRF KW - Elemental composition KW - Atomic fraction KW - Fe-Ni KW - Si-Ge PY - 2019 AN - OPUS4-48709 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kömmling, Anja A1 - von der Ehe, Kerstin A1 - Wolff, Dietmar A1 - Jaunich, Matthias T1 - Effect of high-dose gamma irradiation on (U)HMWPE neutron shielding materials N2 - High and ultra-high molecular weight polyethylenes were gamma-irradiated with doses up to 600 kGy. The changes in the material properties were analysed using DSC, DMA, IR spectroscopy, as well as measurements of density and insoluble content. The irradiation led to an increase of the degree of crystallinity because of chain scissions during irradiation, leading to shorter and thus more mobile chains. Both the plateau value of the shear modulus G′ and the insoluble content increased with Irradiation dose, indicating the formation of additional crosslinks. Furthermore, IR spectroscopy revealed irradiation induced oxidation and the formation of double bonds, indicating that some of the hydrogen atoms responsible for the neutron shielding capability have been released. KW - Ultra high molecular weight KW - Polyethylene KW - Gamma irradiation KW - Crosslinking KW - Oxidation PY - 2018 DO - https://doi.org/10.1016/j.radphyschem.2017.02.014 SN - 0969-806X VL - 142 SP - 29 EP - 33 PB - Elsevier AN - OPUS4-42941 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias T1 - Long-term evaluation of sealing systems for radioactive waste packages N2 - The investigation of the long-term performance of sealing systems employed in containers for radioactive waste and spent nuclear fuel is one research focus area for division 3.4 “Safety of Storage Containers” at the Bundesanstalt für Materialforschung und -prüfung (BAM). Our investigations comprise investigations on metallic and elastomeric seals and covers experimental investigations to get a database on the component/material behaviour, work on analytical descriptions and numerical analysis. Our aim is to understand the long-term behaviour of the sealing systems for evaluation of their performance during possible extended interim storage and subsequent transportation. T2 - 3rd Workshop on Safety of Extended Dry Storage of Spent Nuclear Fuel CY - Garching, Germany DA - 05.06.2019 KW - Seal performance KW - Rubber seal KW - Metallic seal KW - Ageing PY - 2019 AN - OPUS4-48224 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jaunich, Matthias A1 - Böhning, Martin A1 - Braun, Ulrike A1 - Teteris, G. A1 - Stark, W. T1 - Investigation of the curing state of ethylene/vinyl acetate copolymer (EVA) for photovoltaic applications by gel content determination, rheology, DSC and FTIR N2 - The cure behaviour of a specific ethylene vinyl acetate material as used for encapsulation of photovoltaic modules was analysed by rheometer, differential scanning calorimetry and Fourier transform infrared spectroscopy to test for a suitable replacement for the laborious determination of gel content. The results show that all applied methods are capable of describing the effects of the cross-linking process. Some provide results very similar to those yielded by analysis of the insoluble content, but the question remains as to whether indirect methods should be preferred over the direct measurement of physical properties, e.g. as performed by the curemeter. A material stored for one year was also tested to demonstrate the effect of extended storage on cure behaviour and how this is detected by different methods. This complements the other methods, which were clearly able to detect the different cure behaviour of the aged EVA, whereas determination of the gel content could not. KW - Photovoltaic cell encapsulation KW - EVA KW - Incoming goods control KW - Insoluble content KW - Rheometer PY - 2016 DO - https://doi.org/10.1016/j.polymertesting.2016.03.013 SN - 0142-9418 VL - 52 IS - 1 SP - 133 EP - 140 PB - Elsevier Ltd. CY - Oxford, UK AN - OPUS4-35918 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kömmling, Anja T1 - Influence of ageing on sealability of HNBR, EPDM and FKM O-rings N2 - At BAM, which is a federal institute for materials research and testing in Germany, it is our responsibility to evaluate the safety of casks designed for transport and/or storage of radio-active material. This includes assessment of the elastomeric seals applied in the containers. Besides examining the low-temperature behaviour of elastomeric seals, it is our goal to evaluate the service lifetime of the seals with regard to the requirements for long-term safety (40 years and more) of the containers. Therefore, we started an ageing programme with selected rubbers (HNBR, EPDM and FKM) which are oven-aged at four different temperatures (75 °C, 100 °C, 125 °C and 150 °C) up to 1.5 years. In order to assess sealability, O-rings are aged in compression by 25 % (corresponding to the compression during service) between plates as well as in flanges that allow leakage rate measurements. For comparison, uncompressed O-rings are aged as well. Further methods characterising seal performance are compression stress relaxation (CSR) reflecting the loss of sealing force of a compressed seal over time, and compression set (CS) which represents the recovery behaviour of a seal after release from compression. Many other properties, e.g. hardness or glass transition temperature, are influenced in opposite directions by crosslinking and chain scission reactions during ageing. By contrast, CSR and CS are influenced additively by each reaction type, as crosslinking leads to the formation of network chains that are in equilibrium with the compressed geometry, and broken chains lose their recovery potential and their contribution to the sealing force. The experimental results indicate that while CSR and CS show considerable degradation effects, the leakage rate stays constant or even decreases until shrinkage and the loss of resilience of the aged sample leads to the formation of a leak path. T2 - PolyMerTec 2016 CY - Merseburg, Germany DA - 15.07.2016 KW - Degradation KW - Elastomer KW - Seal KW - Compression PY - 2016 AN - OPUS4-36993 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias T1 - Use of rubber seals at low temperatures N2 - Rubber is widely used as sealing material in various applications. In many fields the function of seal materials at low temperatures is necessary. Therefore, the understanding of failure mechanisms that lead to leakage at low temperatures is of high importance. It is known that the material properties of rubbers are strongly temperature dependent. At low temperatures this is caused by the rubber-glass transition (abbr. glass transition). During continuous cooling, due to the glass transition the material changes from rubber-like entropy-elastic behaviour to stiff energy-elastic behaviour, that allows nearly no strain or retraction. Hence, rubbers are normally used above their glass transition. But as the minimum working temperature limit of elastomers cannot be defined globally and precisely, the lower operation temperature limit of rubber seals should be determined in dependence of the application conditions and the most relevant material properties. In this paper, wesummarize results of our temperature dependent investigation of seal material properties by classical thermal analysis as Differential Scanning Calorimetry (DSC) and Dynamic Mechanical Analysis (DMA), combined with measurements of standardized tests as compression set and the seal performance determined in component tests. To reduce the test time of compression set tests a faster technique was developed and applied. To study the influence of dynamic events on the seal performance and to enhance the understanding of occurring seal failure, a setup for a fast partial seal release was designed. T2 - RubberCon 2016 CY - Tampere, Finland DA - 08.06.2016 KW - O-Ring KW - Compression set KW - Leakage rate KW - Low temperature PY - 2016 AN - OPUS4-36514 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hertwig, Andreas T1 - Measurement of Porous TiO2 Layers with spectroscopic ellipsometry – a multi-method study N2 - By means of an effective medium (EMA) based approach, it is possible to use spectroscopic ellipsometry to determine the mixing ratios between air and material in porous dielectrics and calculate a quantitative value of the porosity for these materials. As this method is model-based, it is very difficult to provide a quantitative measure for the accuracy of porosity values determined by this method. Valuable additional information can often be obtained by combining ellipsometry with other complementary methods. In the present study, the ellipsometry results were validated by Electron Probe Microanalysis (EPMA) with the option of layer analysis (by the socalled “STRATAGem” approach), gravimetry, and electron microscopy. We analysed porous TiO2 thin layers synthesised by means of a template synthesis approach (evaporation induced self assembly). Ellipsometry measurements on porous samples are difficult to analyse due to the complexity of the models necessary. Often it is difficult to decide if the measured data contains enough information to successfully determine the target quantities (mixing ratio, dielectric function of the matrix material). One method to decrease the complexity of the fit and therefore use the measurement data most efficiently is a multi-sample analysis. In the present case, multi-sample analysis was used for determining the porosity factors of the individual layers while using one common set of dielectric function values for the matrix in all cases. While the results of the fit analysis in this case can be used to show the feasibility and also the limitations of the multi-method approach, the porosity values themselves show a promising agreement between the independent methods. It can therefore be concluded that determining porosity values with ellipsometry is in accordance to other methods to the level of accuracy provided by the complementary methodologies. T2 - International conference on spectroscopic ellipsometry (ICSE-7) CY - Berlin, Germany DA - 06.06.2016 KW - Spectroscopic Ellipsometry KW - Electron Microscopy KW - Multi-method Metrology KW - Porous Materials KW - Thin Films KW - Titanium Dioxide PY - 2016 AN - OPUS4-37202 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hörenz, Christoph T1 - Preparation of Nanoparticulate Samples for Electron Microscopy N2 - This presentation addresses the importance of proper sample preparation to obtain suitable samples for electron microscopic measurements. The objective as well as the requirements are discussed. Further, different sample deposition methods for various types of nanoparticulate samples are shown. T2 - nPSize Web Conference CY - Online meeting DA - 23.07.2020 KW - Nanoparticles KW - Electron microscopy KW - Sample preparation KW - Particle size distribution KW - Particle number concentration PY - 2020 AN - OPUS4-51047 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chudoba, T. A1 - Schwenk, D. A1 - Reinstädt, P. A1 - Griepentrog, Michael T1 - High-Precision Calibration of Indenter Area Function and Instrument Compliance N2 - The accuracy and comparability of nanoindentation results depend significantly on the calibration of area function and instrument compliance. The area function results should not depend on the reference material used or on the calibration method (direct or indirect). This has been investigated for 18 different Berkovich tips. A novel calibration method is proposed that confirms the material independence of the area function and gives a force-dependent instrument compliance function. An agreement between direct and indirect calibration could only be achieved by considering a radial displacement correction. Further, it is shown that the transition range from a spherical cap to the correct face angle of the pyramid can extend to a depth of more than 250 nm. A better parameter for the indenter than the tip radius is the offset of the contact radius to the radius of an ideal tip at a depth where the correct face angle is reached. KW - Nanoindentation KW - Calibration KW - Indenter area function KW - Instrument compliance PY - 2022 DO - https://doi.org/10.1007/s11837-022-05291-3 SN - 1047-4838 VL - 74 IS - 6 SP - 2179 EP - 2194 PB - Springer AN - OPUS4-55849 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Hodoroaba, Vasile-Dan T1 - 2020 Microscopy Today Micrograph Awards N2 - Gold nanocubes with a monodispersed size distribution (edge = 55 nm) deposited on a silicon wafer. These tiny uniform cubes were produced as reference nanoparticles within the EMPIR project nPSize - Improved traceability chain of nanoparticle size measurements. SEM image acquired at 10 kV with an in-lens secondary electron detector. Image colored in ImageJ using LUT “Orange hot.” Published in Microscopy and Microanalysis 25(S2) (2019) 2328. KW - Nanoparticles KW - Au-nanocubes KW - Reference materials KW - Electron microscopy PY - 2020 DO - https://doi.org/10.1017/S1551929520001339 VL - 28 IS - 5 SP - 14 EP - 15 PB - Cambridge University Press CY - Cambridge, UK AN - OPUS4-51357 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zaghdoudi, Maha T1 - Oxidative ageing of elastomers: experiment and modelling N2 - During an extensive test programme at the Bundesanstalt für Materialforschung und prüfung, material property changes of EPDM O-rings were investigated at different ageing times and an ageing temperature of 125 °C. To exclude possible diffusion limited oxidation (DLO) effects that can distort the data, IRHD micro hardness measurements were performed over the cross-section of compressed O-rings. Continuous stress relaxation measurements were conducted on samples free of DLO effects. The additional effect of physical processes to irreversible chemical ones during a long-term thermal exposure is quantified by the analysis of compression set measurements under various test conditions. By combining the different experimental methods, characteristic times relative to the degradation processes were determined. On the basis of experimental data, a microphysically motivated model that takes into account reversible and irreversible processes was developed. The parameter identification strategy of the material model is based on our experimental investigations on homogeneously aged elastomer O-rings. The simulated results are in good agreement with the experiments. T2 - ACEX-14th International Conference on Advanced Computational Engineering and Experimenting CY - Malta DA - 04.07.2021 KW - Compression stress relaxation KW - Compression set KW - IRHD micro hardness KW - Modelling PY - 2021 AN - OPUS4-52968 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan A1 - Feltin, N. T1 - Hybrid metrology for microscopy of nanoparticles N2 - This presentation is structured in two parts: i) Hybrid metrology by combining SEM with AFM (N. Feltin) and ii) hybridization and corelative microscopy by SEM, STEM-in-SEM, TEM, EDS, Auger Electron Microscopy, TKD and more (D. Hodoroaba). The first part is focused on the metrological part of the hybrid measurement SEM-AFM, the second part offers some further possibilities of correlative microscopy of nanoparticles based on practical examples. T2 - EMPIR nPSize Training Course "Metrology for Measurement of Nanoparticle Size by Electron Microscopy and Atomic Force Microscopy" CY - Online meeting DA - 27.10.2020 KW - Nanoparticles KW - SEM KW - AFM KW - Metrology KW - Particle size distribution KW - Correlative imaging KW - STEM-in-SEM (TSEM) PY - 2020 AN - OPUS4-51476 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Quantitative Microstructural Analaysis under VAMAS/TWA 37 N2 - The progress in activities on Microbeam Analysis under VAMAS/TWA 37 is reviewed. Particularly the liaison with the new projects within the ISO technical committee TC 202 is presented and discussed with respect to the possibility of identifying and launching related VAMAS projects. Need of more promotion for the engagement of more participants from industry and academia at national, European and international level is highlighted. Also, the competition with the other technical working areas (on 'nano' or materials-related) is critically discussed. T2 - Versailles Project on Advanced Materials and Standards (VAMAS) 45th Steering Committee Meeting CY - Online meeting DA - 30.09.2020 KW - VAMAS KW - Microbeam analysis KW - Inter-laboratory comparison KW - EBSD KW - FIB PY - 2020 UR - http://www.vamas.org/ AN - OPUS4-51360 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - EMPIR nPSize - Improved Traceability Chain of Nanoparticle Size Measurement; What nPSize can offer after 2Ys? N2 - The main outcomes of the EMPIR project nPSize are presented and the suitability of the new capabilities (e.g. reference materials, measurement procedures, inter-laboratory comparisons) as pertinent contributions to normative projects within CEN/TC 352 Nanotechnologies are discussed. T2 - 28th Meeting of CEN/TC 352 Nanotechnologies CY - Online meeting DA - 16.10.2020 KW - Nanoparticles KW - CEN/TC 352 Nanotechnologies KW - Particle size distribution KW - Traceability PY - 2020 AN - OPUS4-51437 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Beyranvand, S. A1 - Pourghobadi, Z. A1 - Sattari, S. A1 - Soleymani, K. A1 - Donskyi, Ievgen A1 - Gharabaghi, M. A1 - Unger, Wolfgang A1 - Farjanikish, G. A1 - Nayebzadeh, H. A1 - Adeli, M. T1 - Boronic acid functionalized graphene platforms for diabetic wound N2 - While noncovalent interactions between graphene derivatives and biosystems are extensively studied, less knowledge about their covalent multivalent interactions at biointerfaces is available. Due to the affinity of boronic acids towards cis-diol bearing biosystems, graphene sheets with this functionality were synthesized and their covalent interactions with the bacteria and nematode were investigated. As expected, graphene platforms with boronic acid functionality were able to wrap bacteria and destroy it in a short time. Surprisingly, body of nematodes was ruptured and their viability decreased to 30% after 24 h incubation with the functionalized graphene sheets. Because of their antibacterial and antiparasitic activities as well as their ability for wound dressing, graphene platforms with the boronic acid functionality were further investigated for diabetic wound healing. In vivo experiments showed that graphene platforms are more efficient than the commercially available drug, phenytoin, and restore both infected and non-infected diabetic wounds in ten days. Taking advantage of their straightforward synthesis, strong interactions with different biosystems as well as their ability to heal diabetic wounds, the boronic Acid functionalized graphene sheets are promising candidates for a broad range of future biomedical applications. KW - Graphene KW - Boronic acid KW - Functionalized graphene KW - XPS PY - 2020 UR - https://www.sciencedirect.com/science/article/abs/pii/S0008622319310954 DO - https://doi.org/doi.org/10.1016/j.carbon.2019.10.077 VL - 158 SP - 327 EP - 336 PB - Elsevier Ltd. AN - OPUS4-50559 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Unger, Wolfgang T1 - International standardization and metrology as tools to address the comparability and reproducibility challenges in XPS measurements N2 - The status of standardization related to x-ray photoelectron spectroscopy (XPS, ESCA) at ASTM International (Subcommittee E42.03) and ISO (TC 201) is presented and commented upon in a structured manner. The survey also identifies other active bodies, here VAMAS Technical Working Area 2 and the Surface Analysis Working Group at the International Meter Convention, contributing to prestandardization Research and metrology of XPS and reports their specific activities. It is concluded that existing standardization is delivering good practices in the use of XPS and has a high potential to avoid the recently observed erroneous use, misapplications, and misinterpretation by new and inexperienced users of the method—which seems to be the main reason for the “reproducibility crisis” in the field of XPS applications. A need for a more proactive publicizing of international documentary standards by experienced XPS users, specifically those who are involved in standardization, is identified. Because the existing portfolio of standards addressing the use of XPS is not complete, future standardization projects planned or already ongoing are mentioned. The way the standardization bodies are identifying future needs is shortly explained. KW - Standardisation KW - Comparability KW - Reproducibility KW - XPS KW - VAMAS KW - Metrology PY - 2020 DO - https://doi.org/10.1116/1.5131074 VL - 38 IS - 2 SP - 021201-1 EP - 021201-8 PB - AVS AN - OPUS4-50560 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan A1 - Radnik, Jörg T1 - Minimale Anforderungen an Referenzdaten anhand von Beispielen aus der Elektronenmikroskopie und Oberflächenanalytik N2 - In dem Vortrag werden, anhand ausgewählten Beispielen aus der Elektronenmikroskopie und Oberflächenanalytik (EDX und XPS), die minimalen Anforderungen an Referenzdaten für zuverlässige und reproduzierbare Ergebnisse (z.B. Partikelgrößenverteilung, Elementzusammensetzung) vorgestellt und diskutiert. T2 - Workshop "Referenzdaten" CY - Berlin, Germany DA - 13.03.2020 KW - Referenzdaten KW - Nanopartikel KW - Elektronenmikroskopie KW - Oberflächenanalytik KW - Standardarbeitsanweisung KW - SOP KW - Standardisierung PY - 2020 AN - OPUS4-50571 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radnik, Jörg T1 - An interlaboratory comparison on measuring the chemical composition of functionalized graphene nanoplatelets N2 - The results of the international interlaboratory comparison ""Chemical Composition of functionalized graphene with X-ray photoelectron spectroscopy (XPS) under the auspice of VAMAS TWA 2 (Surface Chemical Analysis) will be presented. T2 - Kratos German User Meeting 2023 CY - Berlin, Germany DA - 25.10.2023 KW - Graphene KW - Interlaboratory Comparison KW - X-ray photoelectron spectroscopy PY - 2023 AN - OPUS4-58683 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Accurate Measurement of Size of Graphene Oxide Flakes by Scanning Electron Microscopy (SEM) N2 - Accurate characterisation of the morphology (size) and chemistry of graphene-related 2D materials (GR2M) is key in understanding their extraordinary functionalities. Hence, not only the tailoring of these functionalities aiming at applications of increased-performance becomes possible, but also the correlation of the physico-chemical properties with the understanding of the potential toxicity eventually enables a safe and sustainable development of the GR2M for new applications. Whilst AFM and Raman Spectroscopy are recommended to measure the thickness of GO flakes, Scanning Electron Microscopy (SEM) is the most suited method to assess their lateral size, which varies between tens of µm down to below 100 nm. In this paper, procedures for the accurate determination of lateral size of graphene oxide (GO) flakes by SEM are presented. The prerequisite for accurate flake size analysis is the proper sample preparation, i.e. deposition of ideally isolated flakes on a substrate, with the flakes being unfolded, non-overlapped, parallel with the substrate, and having a high coverage density. Examples of optimum image caption conditions and image analysis procedures will be presented. The size descriptors and their measurement are described in the context of the corresponding analysis approach: i) length and width of the flakes with a quick and rough, but robust procedure, and ii) exact contouring of the flakes as part of a highly accurate, but more time-consuming measurement approach. The possibility of application of automated image analysis is discussed as the alternative to the manual flakes analysis. T2 - Graphene 2023 CY - Manchester, UK DA - 27.07.2023 KW - Graphene oxide KW - SEM KW - Size KW - Standardisation PY - 2023 UR - https://www.grapheneconf.com/2023/index.php AN - OPUS4-57910 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Cios, Grzegorz A1 - Hodoroaba, Vasile-Dan T1 - High throughput nanoparticle analysis using transmission Kikuchi diffraction N2 - In the present paper we show an approach of measuring large numbers of nanoparticles in a single scan TKD. TiO2 anatase nanoparticles (NP) of bipyramidal shape were deposited on standard carbon grid used for TEM. The procedure used promoted formation of NP ‘monolayer’ islands with uniform distribution of NPs on the carbon surface which allowed mapping of large number of nanoparticles in the single island. Collection of whole map covering ~2800 nanoparticles took nearly 20 minutes. Inverse pole figure color coded map indicates that the NPs are either lying on a {101} facet (within 10° range around perfect {101} parallel to the carbon surface orientation) on the carbon film or are lying on a {100} facet (within 10° range around the perfect {100} parallel to the carbon surface orientation). Very unlikely was the NP orientation standing on a {001} face. The NPs size distribution described as equivalent circle diameter (ECD) has been also evaluated and the mean NP ECD was 59 nm with standard deviation of 15 nm, i.e. in good agreement with electron microscopy or AFM results. This study shows high potential of the technique for crystalline NPs analysis with respect to geometrical orientation of the particles on the substrate. With known orientation, the 3D dimensional characterisation of such non-spherical NPs becomes possible from 2D projection electron micrographs. Moreover, the NP size distribution can be easily extracted. Superior accuracies down to 1-2 nm are achievable. The approach is applicable also on thin lamellae extracted from particulate (or mesoporous) layers. T2 - EMAS 2023 - 17th European Workshop on Modern Developmennts and Applications in Microbeam Analysis CY - Krakow, Poland DA - 07.05.2023 KW - Nanoparticles KW - TKD KW - Electron microscopy KW - TiO2 KW - Orientation PY - 2023 UR - https://www.microbeamanalysis.eu/events/event/60-emas-2023-17th-european-workshop-on-modern-developments-and-applications-in-microbeam-analysis AN - OPUS4-57519 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - VAMAS Regional Report Germany N2 - Regional standardisation activities and how VAMAS can help in any way to promote activities are reported. Activities related to organisational updates, government initiatives/priorities (especially related to Materials), details of any strategy documents publicly available, networks within Germany and how we engage are presented. T2 - Versailles Project on Advanced Materials and Standards (VAMAS) 48th Steering Committee Meeting CY - New Delhi, India DA - 09.10.2023 KW - VAMAS KW - Standardisation PY - 2023 UR - https://www.nplindia.org/index.php/amcsnzt_2023/ AN - OPUS4-58572 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Abram, Sarah-Luise A1 - Mrkwitschka, Paul A1 - Thünemann, Andreas A1 - Radnik, Jörg A1 - Häusler, I. A1 - Bresch, Harald A1 - Hodoroaba, Vasile-Dan A1 - Resch-Genger, Ute T1 - Iron Oxide Nanocubes as a New Certified Reference Material for Nanoparticle Size Measurements N2 - The rational design and increasing industrial use of nanomaterials require a reliable characterization of their physicochemical key properties like size, size distribution, shape, and surface chemistry. This calls for nanoscale reference materials (nanoRMs) for the validation and standardization of commonly used characterization methods closely matching real-world nonspherical nano-objects. This encouraged us to develop a nonspherical nanoRM of very small size consisting of 8 nm iron oxide nanocubes (BAM-N012) to complement spherical gold, silica, and polymer nanoRMs. In the following, the development and production of this nanoRM are highlighted including the characterization by transmission electron microscopy (TEM) and small-angle X-ray scattering (SAXS) as complementary methods for size and shape parameters, homogeneity and stability studies, and calculation of a complete uncertainty budget of the size features. The determination of the nanocubes’ edge length by TEM and SAXS allows a method comparison. In addition, SAXS measurements can also provide the mean particle number density and the mass concentration. The certified size parameters, area equivalent circular diameter and square edge length, determined by TEM with a relative expanded uncertainty below 9%, are metrologically traceable to a natural constant for length, the very precisely known (111) lattice spacing of silicon. Cubic BAM-N012 qualifies as a certified nanoRM for estimating the precision and trueness, validation, and quality assurance of particle size and shape measurements with electron microscopy and SAXS as well as other sizing methods suitable for nanomaterials. The production of this new iron oxide nanocube RM presents an important achievement for the nanomaterial community, nanomaterial manufacturers, and regulators. KW - Certification KW - SAXS KW - Homogeneity KW - Nano KW - Particle KW - Iron oxide KW - Quality assurance KW - Reference material KW - Size KW - Electron microscopy KW - Stability KW - Shape PY - 2023 DO - https://doi.org/10.1021/acs.analchem.3c00749 SN - 0003-2700 VL - 95 IS - 33 SP - 12223 EP - 12231 PB - American Chemical Society CY - Columbus, Ohio AN - OPUS4-58176 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rühle, Bastian A1 - Hodoroaba, Vasile-Dan T1 - Automatic Image Segmentation and Analysis using Neural Networks N2 - We present a workflow for obtaining fully trained artificial neural networks that can perform automatic particle segmentations of agglomerated, non-spherical nanoparticles from electron microscopy images “from scratch”, without the need for large training data sets of manually annotated images. This is achieved by using unsupervised learning for most of the training dataset generation, making heavy use of generative adversarial networks and especially unpaired image-to-image translation via cycle-consistent adversarial networks. The whole process only requires about 15 minutes of hands-on time by a user and can typically be finished within less than 12 hours when training on a single graphics card (GPU). After training, SEM image analysis can be carried out by the artificial neural network within seconds, and the segmented images can be used for automatically extracting and calculating various other particle size and shape descriptors. T2 - Machine Learning Workshop CY - Online Meeting DA - 18.03.2021 KW - Electron Microscopy KW - Neural Networks KW - Artificial Intelligence KW - Image Segmentation KW - Automated Image Analysis PY - 2021 AN - OPUS4-52304 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chemello, Giovanni T1 - Characterization of industrial graphene using HAXPES N2 - A comparative analysis is performed by XPS, HAXPES and SEM of industrial functionalised graphene powder of different morphology. The chemical analysis carried out by XPS, which probing depth is around 10nm, and HAXPES, which can reach up to 30nm probing depth. By combining these two techniques is possible to get a rough, non-destructive depth profiling of the sample's surface. The results show a higher concentration of the functionlisation elements on the surface of the sample and the influence of the morphology on the functionalisation process and the C/O ratio. T2 - SALSA Make and Measure 2022 CY - Berlin, Germany DA - 15.09.2022 KW - Graphene KW - XPS KW - HAXPES KW - SEM KW - Graphene funcionalisation PY - 2022 AN - OPUS4-55971 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kömmling, Anja A1 - Jaunich, Matthias A1 - Wolff, Dietmar T1 - Effects of heterogeneous aging in compressed HNBR and EPDM O-ring seals N2 - Seals used in containers for dangerous goods need to maintain leak tightness for several decades. For investigating the change in seal material properties during aging, a comprehensive aging program on both uncompressed and compressed EPDM and HNBR seals was started. In order to obtain results closely related to practical conditions, O-rings with a full-scale cord diameter of 10 mm were aged. However, this set-up can lead to heterogeneous aging caused by diffusion-limited oxidation (DLO) effects. These effects depend on material, dimensions, time and temperature. Heterogeneous aging results in distorted bulk properties such as compression stress relaxation and compression set (CS) suggesting that HNBR has better performance than EPDM at 150 °C but which is not the case at 100 °C. The presence of heterogeneous material properties was shown by hardness measurements across the seal cross-section. If DLO-affected data is excluded, extrapolations of CS data are possible using time-temperature shifts and Arrhenius graphs. Exemplary CS values of 50 % and 80 % would be reached after approx. 10 years and 29 years, respectively for HNBR and after approx. 400 years and 1100 years, respectively for EPDM. KW - Ageing KW - Rubber KW - Compression KW - DLO KW - Extrapolation KW - Lifetime prediction PY - 2016 DO - https://doi.org/10.1016/j.polymdegradstab.2016.01.012 VL - 126 SP - 39 EP - 46 PB - Elsevier Science CY - Oxford AN - OPUS4-35775 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias T1 - An update on metal seal tests performed at BAM and implications for interim storage N2 - The investigation of the long-term performance of sealing systems employed in containers for radioactive waste and spent nuclear fuel is one research focus area for division 3.4 “Safety of Storage Containers” at the Bundesanstalt für Materialforschung und -prüfung. Metallic seals are in use in interim storage casks for used fuel and high active waste. Their change in performance over time is of high importance for maintaining safe enclosure. Therefore, investigations on these systems were started at BAM to get a general understanding of the relevant processes. Our investigations comprise investigations on different parameters which influence the seal performance and the main part is focussed on the time and temperature dependent behaviour. In this contribution an update on the performed tests and their respective results will be given in respect to the overview presented in 2020. The understanding of the long-term behaviour of the sealing systems and the performance evaluation during interim storage and subsequent transportation are our goals. T2 - SEDS-Workshop: Sicherheit der längerfristigen trockenen Zwischenlagerung CY - Garching, Germany DA - 15.05.2024 KW - Metal seals KW - Ageing KW - Leakage rate KW - Creep PY - 2024 AN - OPUS4-60640 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hodoroaba, Vasile-Dan A1 - Cios, G. A1 - Tokarski, T. A1 - Mansfeld, Ulrich A1 - Ortel, Erik A1 - Mielke, Johannes A1 - Pellegrino, F. A1 - Maurino, V. T1 - Towards 3D Understanding of Non-spherical Nanoparticles by Transmission Kikuchi Diffraction (TKD) for Improved Particle Size Distribution by Electron Microscopy N2 - In this paper one refined approach is applied to determine the exact orientation of bipyramidal TiO2 nanoparticles prepared with good dispersion as almost isolated particles on a carbon TEM grid. The advantages of the recently developed high-throughput Transmission Kikuchi Diffraction (TKD) are used to identify quickly and reliably the geometrical orientation of the crystalline TiO2 nanoparticle bipyramids (anatase) on a statistically relevant number of particles. KW - Nanoparticles KW - Transmission Kikuchi Diffraction (TKD) KW - Electron microscopy KW - TiO2 KW - 3D PY - 2020 DO - https://doi.org/10.1017/S1431927620013999 VL - 26 IS - S2 SP - 260 EP - 261 PB - Cambridge University Press CY - Cambridge, UK AN - OPUS4-51772 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Miropoltsev, M. A1 - Wegner, Karl David A1 - Häusler, I. A1 - Hodoroaba, Vasile-Dan A1 - Resch-Genger, Ute T1 - Influence of Hydrophilic Thiol Ligands of Varying Denticity on the Luminescence Properties and Colloidal Stability of Quaternary Semiconductor Nanocrystals N2 - Binary photoluminescent semiconductor nanocrystals (quantum dots, QDs) are one of the best studied fluorescent nanomaterials, and their unique optoelectronic properties paved the road to many applications in (bio)nanophotonics, optoelectronics, and photovoltaics. However, concerns related to their toxic constituents like cadmium or lead and the emerging interest in greener chemistry synthesis approaches hamper their future applicability. Interesting alternatives for some applications like biosensing or bioimaging are heavy-metal-free ternary QDs like AgInS2 (AIS), CuInS2 (CIS), and quaternary QDs such as AIS-ZnS (ZAIS). In this context, we explored the effect of ligand denticity on the organic-to-aqueous phase transfer of oleylamine-stabilized ZAIS QDs with the hydrophilic ligands mercaptopropionic acid (MPA), dihydrolipoic acid (DHLA), and 3-mercapto-2,2-bis(mercaptomethyl)propanoic acid (3MPA), bearing mono-, bi-, and trialkyl thiol groups. Spectroscopic studies of the resulting water-dispersible ZAIS QDs revealed a considerable influence of ligand denticity and ligand-to-QD ratio on the spectral position and width (FWHM; full width at half-maximum) of the photoluminescence (PL) bands, the PL quantum yields (PL QY), and the PL decay kinetics. Thiol capping and phase transfer resulted in a loss in PL by at least a factor of 2. The ligand-induced PL quenching observed particularly for ligands bearing two or three thiol groups was attributed to the facilitated formation of surface-bound disulfides. The best colloidal stability under high dilution conditions was observed for 3MPA. KW - Quantum dots KW - Ligand exchange KW - Lifetime analysis KW - Thiols PY - 2022 DO - https://doi.org/10.1021/acs.jpcc.2c05342 SN - 1932-7447 VL - 126 IS - 47 SP - 20101 EP - 20113 PB - ACS Publications AN - OPUS4-56707 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mrkwitschka, Paul A1 - Hodoroaba, Vasile-Dan T1 - Understanding Correlative Electron Microscopy Imaging with SEM, STEM in SEM and TEM for the Accurate Characterization of Size and Shape of FeOx Nanoparticles N2 - The recently certified reference material (CRM) BAM-N012 as cubical iron oxide FeOx nanoparticles (NPs) of 8 nm area equivalent square edge length (ESL) and the RM candidate BAM-N013 as nearly spherical NPs of 22 nm size were analyzed in detail by electron microscopy (EM). For the metrological characterization with SEM, STEM in SEM and TEM, the understanding of the imaging contrasts and sensitivities, and the correct interpretation of the (art)effects which are inherent to each detection mode is necessary. The same sample areas with NPs deposited on a TEM grid were analyzed by two SEM acquisition modes, i. e. SE InLens and STEM in SEM using a dedicated transmission sample holder, and further, correlatively, analyzed with TEM. With increasing kV, SE InLens shows increasing particle size (unless overcharging at the particle boundaries is filtered), as a known effect. For STEM-in-SEM the particle size decreases significantly and individual particles are identified easier (at 2 kV only a few single particles can be detected automatically). ❑ Documentation of the sample preparation and measurement conditions (including optimization process) is important for reproducibility. ❑ Plasma cleaning, analysis in the transmission mode at SEM is recommended for FeOx NPs. ❑ Selection of the threshold algorithm can significantly alter the reported ECD. T2 - Microscopy and Microanalysis 2024 CY - Cleveland, OH, USA DA - 28.07.2024 KW - Nanoparticles KW - Electron microscopy KW - Iron oxide KW - Reference materials KW - Correlative microscopy KW - Size and shape distribution PY - 2024 AN - OPUS4-60806 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mrkwitschka, Paul T1 - Understanding Correlative Electron Microscopy Imaging with SEM, STEM-in-SEM and TEM for the Accurate Characterization of Size and Shape of FeOx Nanoparticles N2 - The recently certified reference material (CRM) BAM-N012 as cubical iron oxide FeOx nanoparticles (NPs) of 8 nm area equivalent square edge length (ESL) and the RM candidate BAM-N013 as nearly spherical NPs of 22 nm size were analyzed in detail by electron microscopy (EM). For the metrological characterization with SEM, STEM in SEM and TEM, the understanding of the imaging contrasts and sensitivities, and the correct interpretation of the (art)effects which are inherent to each detection mode is necessary. The same sample areas with NPs deposited on a TEM grid were analyzed by two SEM acquisition modes, i. e. SE InLens and STEM in SEM using a dedicated transmission sample holder, and further, correlatively, analyzed with TEM. With increasing kV, SE InLens shows increasing particle size (unless overcharging at the particle boundaries is filtered), as a known effect. For STEM-in-SEM the particle size decreases significantly and individual particles are identified easier (at 2 kV only a few single particles can be detected automatically). ❑ Documentation of the sample preparation and measurement conditions (including optimization process) is important for reproducibility. ❑ Plasma cleaning, analysis in the transmission mode at SEM is recommended for FeOx NPs. ❑ Selection of the threshold algorithm can significantly alter the reported ECD. T2 - SALSA Make and Measure 2024: Interfaces CY - Berlin, Germany DA - 11.09.2024 KW - Correlative microscopy KW - Electron microscopy KW - Iron oxide KW - Nanoparticles KW - Reference materials KW - Size and shape distribution PY - 2024 AN - OPUS4-62347 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mrkwitschka, Paul T1 - Understanding Correlative Electron Microscopy Imaging with SEM, STEM in SEM and TEM for the Accurate Characterization of Size and Shape of FeOx Nanoparticles N2 - The recently certified reference material (CRM) BAM-N012 as cubical iron oxide FeOx nanoparticles (NPs) of 8 nm area equivalent square edge length (ESL) and the RM candidate BAM-N013 as nearly spherical NPs of 22 nm size were analyzed in detail by electron microscopy (EM). For the metrological characterization with SEM, STEM in SEM and TEM, the understanding of the imaging contrasts and sensitivities, and the correct interpretation of the (art)effects which are inherent to each detection mode is necessary. The same sample areas with NPs deposited on a TEM grid were analyzed by two SEM acquisition modes, i. e. SE InLens and STEM in SEM using a dedicated transmission sample holder, and further, correlatively, analyzed with TEM. With increasing kV, SE InLens shows increasing particle size (unless overcharging at the particle boundaries is filtered), as a known effect. For STEM-in-SEM the particle size decreases significantly and individual particles are identified easier (at 2 kV only a few single particles can be detected automatically). ❑ Documentation of the sample preparation and measurement conditions (including optimization process) is important for reproducibility. ❑ Plasma cleaning, analysis in the transmission mode at SEM is recommended for FeOx NPs. ❑ Selection of the threshold algorithm can significantly alter the reported ECD T2 - 2. Treffen des DGE-Arbeitskreises SEM CY - Stuttgart, Germany DA - 26.09.2024 KW - Correlative microscopy KW - Electron microscopy KW - Iron oxide KW - Nanoparticles KW - Reference materials KW - Size and shape distribution PY - 2024 AN - OPUS4-62349 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ankli, P.P. A1 - Ali, A. A1 - Hodzic, S. A1 - Logachov, A. A1 - Maciejczuk, K. A1 - Milochiv, A. A1 - Hardy, S. A1 - Hardy, B. A1 - Novak, S. A1 - Kranjc, E. A1 - Kononenko, V. A1 - Saje, S. A1 - Hodoroaba, Vasile-Dan A1 - Radnik, Jörg A1 - Akmal, Loay A1 - Mrkwitschka, Paul A1 - Pellegrino, F. A1 - Rossi, A. A1 - Alladio, E. A1 - Sordello, F. A1 - Gulumian, M. A1 - Valsami-Jones, E. A1 - Andraos, C. A1 - Wepener, V. A1 - Jurkschat, K. A1 - Jones, E. A1 - Singh, D. A1 - Ibrahim, B. A1 - van der Zande, M. A1 - Fernandez-Poulussen, D. A1 - Queipo, P. A1 - Drobne, D. T1 - Data management for image-based characterisation of 2D nano-materials N2 - The ACCORDs project, funded through Horizon Europe, is pioneering a novel approach to investigate Graphene Family Materials (GFMs) through image analysis. Our aim is to unveil how these materials might influence health and the environment. To achieve this, we are developing a platform designed for the easy retrieval, access, sharing, and utilisation of GFM data and the coordination between biological and physico-chemical data formats. Integral to this platform is an OMERO-based library for image storage, alongside data collection forms and image analysis tools. Efforts are underway to streamline the process for researchers to upload and disseminate their findings, manage information within a database and navigate the data with ease. Adhering to REMBI guidelines, which set the standard for annotating biological images with metadata, we ensure our data collection is comprehensive and adheres to established best practices. Initially, we are employing thresholding and basic machine learning techniques for image segmentation, laying the groundwork for advanced analysis through deep learning to gain more profound insights. Upon completion, the project will deliver a comprehensive platform facilitating efficient data and image management concerning GFMs. This platform will enable the straightforward discovery and use of protocols and results, all organised in accordance with the FAIR principles – Findable, Accessible, Interoperable, and Reusable. This initiative is poised to significantly impact materials science, enhancing our comprehension of the safety and environmental implications of 2D materials. KW - Graphene KW - Image analysis KW - Data management PY - 2024 DO - https://doi.org/10.1016/j.toxlet.2024.07.655 VL - 399 SP - S271 PB - Elsevier B.V. AN - OPUS4-61011 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias T1 - Investigations on the low temperature performance of rubber seals N2 - For many sealing applications rubbers are applied due to their special material properties and easy use. In many applications as e.g. in aviation, traffic or process technology the material can be exposed to low temperatures during operation. Therefore, it is important to know the material behaviour at those low temperatures to determine the temperature range that allows a safe operation of the seal. In this work, we focus on the behaviour of elastomer seals at low temperatures with regard to potential decrease of leak-tightness or catastrophic seal failure of O-ring rubber seals. This is required as material properties of rubbers are strongly temperature dependent but their temperature application range is not always clearly defined. Based on previous investigations which considered the physical material properties and the seal behaviour under purely static conditions we widen the focus on the sealing performance after a fast partial relief of compressed seals and additional materials. For the investigations, different typical rubber seal materials were used as e.g. fluorocarbon (FKM), ethylene propylene diene (EPDM) and hydrogenated acrylonitrile-butadiene (HNBR) rubber. The correlation of the physical material properties with seal performance is studied. This includes as well purely static sealing applications as the Performance during/after fast partial relief of seals at low temperatures. T2 - Technomer 2017 CY - Chemnitz, Germany DA - 09.11.2017 KW - Seal KW - Rubber KW - Low temperature KW - Recovery PY - 2017 AN - OPUS4-42839 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hertwig, Andreas T1 - Towards hydrogen economy: multimethod analysis and operando investigation of mesoporous iridium oxides films for electrocatalysis, EMPIR/EURAMET Project HyMet 16ENG03 N2 - In the face of rising energy demand and the impending climate change the development of a sustainable, fossil-free fuel and chemical production is of global importance. One possible goal is the development of electrochemical conversion processes using catalysts. Porous materials play an important role in such energy applications. The key to the development of improved catalysts is a better understanding of the relations between their performance, stability and physico-chemical properties. However, the complex morphology of such catalysts constitutes a challenge even for modern analytical techniques. Spectroscopic ellipsometry (SE) is a versatile method for studying material properties by using appropriate models (e.g. film thickness, optical and electronic properties). The fact that the material properties cannot be taken directly from the measured spectra, the developed models have to be validated. In a first step, the model for the ellipsometric fit studies of a calcination series of mesoporous iridium oxide films (300 – 600 °C) was investigated and validated with respect to their material properties. Moreover, the electronic structures of the catalysts reveal a direct correlation with electrochemical activities. The development of an environmental cell offers the possibility of investigations under real conditions. This will allow changes in the optical and electronic properties during the electrocatalytic oxygen evolution reaction. T2 - HyMet dissemination event CY - Online meeting DA - 17.11.2020 KW - Correlative ex-situ ellipsometric analysis KW - Ellipsometric operando investigation KW - Hydrogen economy KW - Mesoporous iridium oxides films KW - Oxygen evolution reaction PY - 2020 AN - OPUS4-51629 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Hodoroaba, Vasile-Dan T1 - You Ask – ACEnano Replies N2 - The workshop starts with introductory information about the workshop and the H2020 project ACEnano, followed by two expert round tables, focussing on how the project could address regulator and industry needs, respectively. This is be followed by parallel sessions on tools (based on preferences expressed by those registered to attend, see “Questions”) and finally a question-and-answer session with the attendees. The experts invited in Round Table 1 have been prepared to answer to questions related to obstacles and advantages for stakeholders such as SMEs to use the ACEnano approaches/tools. Standardisation needs are discussed. T2 - nanoSafety Cluster Training (NSC) Day @ NanoSAFE 2020: ACEnano users’ workshop “You Ask – ACEnano Replies” CY - Online meeting DA - 23.11.2020 KW - ACEnano KW - Standardisation KW - Nanomaterials KW - Nano-characterisation PY - 2020 UR - https://www.nanosafetycluster.eu/ SP - 1 EP - 2 AN - OPUS4-51693 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hörenz, Christoph T1 - Improved Sample Preparation for the Analysis of Nanoparticles by Electron Microscopy N2 - In this work, we present various promising sample preparation procedures aiming to avoid drying artifacts and guarantee homogeneously distributed NP samples for imaging techniques like TEM, SEM or AFM. This involves retarded drying in an environment of high relative humidity as well as spin coating or freeze drying of the sample on the substrate. Depending on the type of the NPs, different techniques are successful in obtaining homogenous sample deposition. Simple drying at ambient conditions often results in heavily agglomerated NPs densely packed in coffee ring traces. Retardation of the drying speed in an environment of high relative humidity, however, yields homogeneous NP deposition in the case of bimodal SiO2 and bimodal gold NP’s. In contrast, a sample of bipyramidal TiO2, heavily agglomerated when commonly dried, is successfully dispersed by spin coating the suspension on the substrate. The analysis of the particle size distribution of the bimodal silica and gold samples yielded number ratios resembling the nominal number ratios. The reliable measurement of the NP concentration of polydisperse samples by electron microscopy, even if relative, is new and of special relevance because up to now only the size of the particles, i.e. the abscissa of the PSD, can be measured reliably. T2 - NANOSAFE 2020 CY - Online meeting DA - 16.11.2020 KW - Nanoparticles KW - Particle size distribution KW - Electron microscopy KW - Bimodal KW - SiO2 KW - Gold PY - 2020 AN - OPUS4-51714 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bennet, Francesca T1 - Towards a method for quantitative evaluation of nanoparticles in suspension via Microprinting and SEM analysis N2 - A series of different nanoparticle suspensions (Gold, Latex, and SiO2 in varying concentrations) were microprinted onto TEM grids in a 4 x 4 array in the concentration range 7x10^8 to 1x10^11 NP/mL and imaged with SEM and TSEM. Concentrations and printing conditions (temperature, relative humidity) were varied in order to minimize the coffee ring effect. T2 - nanoSAFE 2020 CY - Online meeting DA - 16.11.2020 KW - Nanoparticles KW - Microprinting KW - Image analysis PY - 2020 AN - OPUS4-51699 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hülagü, Deniz A1 - Tobias, Charlie A1 - Dao, Radek A1 - Komarov, Pavel A1 - Rurack, Knut A1 - Hodoroaba, Vasile-Dan T1 - Towards 3D determination of the surface roughness of core–shell microparticles as a routine quality control procedure by scanning electron microscopy N2 - AbstractRecently, we have developed an algorithm to quantitatively evaluate the roughness of spherical microparticles using scanning electron microscopy (SEM) images. The algorithm calculates the root-mean-squared profile roughness (RMS-RQ) of a single particle by analyzing the particle’s boundary. The information extracted from a single SEM image yields however only two-dimensional (2D) profile roughness data from the horizontal plane of a particle. The present study offers a practical procedure and the necessary software tools to gain quasi three-dimensional (3D) information from 2D particle contours recorded at different particle inclinations by tilting the sample (stage). This new approach was tested on a set of polystyrene core-iron oxide shell-silica shell particles as few micrometer-sized beads with different (tailored) surface roughness, providing the proof of principle that validates the applicability of the proposed method. SEM images of these particles were analyzed by the latest version of the developed algorithm, which allows to determine the analysis of particles in terms of roughness both within a batch and across the batches as a routine quality control procedure. A separate set of particles has been analyzed by atomic force microscopy (AFM) as a powerful complementary surface analysis technique integrated into SEM, and the roughness results have been compared. KW - Core–shell particles KW - Image analysis KW - Roughness KW - Scanning electron microscopy KW - Atomic force microscopy KW - Tilting KW - Batch analysis PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-607590 DO - https://doi.org/10.1038/s41598-024-68797-7 SN - 2045-2322 VL - 14 IS - 1 SP - 1 EP - 13 PB - Springer Science and Business Media LLC AN - OPUS4-60759 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stockmann, Jörg Manfred A1 - Radnik, Jörg A1 - Bütefisch, Sebastian A1 - Weimann, Thomas A1 - Hodoroaba, Vasile-Dan T1 - A New XPS Test Material for More Reliable Analysis of Microstructures N2 - A reference material is required for small‐area XPS because it has been used more frequently for surface control in recent years and many operators use incorrect field of views. To address this problem, we developed a test material starting in 2019. We optimised this XPS test material dedicated to the control of analysis position on the sample, with respect to the following factors: type of XPS instruments available on the market, the manufacturing process and sample handling. Test structures are now aligned along lines instead of on a circle radius, so that the individual structures can be accessed more quickly and easily. In addition, a larger test structure of 300 μm and another one in an intermediate size of 18 μm were added. Smaller test structures under 50 μm have been annotated with finder grids/arrows around them so that they are easier to find. Further, the manufacturing process was changed from e‐beam lithography to a mask process to be able to offer the test material at a favourable price. The use of masks also had to be adapted for the new manufacturing process so that the smallest square structures are also realised as such and do not show any distortion of the structure boundaries. The quality control using a metrological SEM confirmed a very reproducible manufacturing process. It is demonstrated that the test material can be successfully employed to find the most suitable beam size of the XPS system used for the analysis of small (μm range) surface features. KW - Small-area measurements KW - Test material KW - XPS KW - XPS imaging PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-616577 DO - https://doi.org/10.1002/sia.7367 SP - 1 EP - 6 PB - Wiley AN - OPUS4-61657 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dang, Thi Thuy Hanh A1 - Seeburg, Dominik A1 - Radnik, Jörg A1 - Kreyenschulte, Carsten A1 - Atia, Hanan A1 - Vu, Thi Thu Ha A1 - Wohlrab, Sebastian T1 - Influence of V-sources on the catalytic performance of VMCM-41 in the selective oxidation of methane to formaldehyde N2 - VMCM-41 catalysts from two different tetravalent Vanadium sources, hydrothermally synthesized after a mild gelation step at room temperature, were used as catalysts for the selective oxidation of methane to formaldehyde. Vanadyl acetylacetonate as VMCM-41 precursor, facilitates highest VOx density with predominance of monomeric and a small portion of low-oligomeric VOx species. It produces CH2O in high yield and the highest space time yield (STYCH2O) reaches 5.3 kgCH2O·kgcat −1·h−1 at 600 °C (rate of formation, rCH2O of 363 h−1). VMCM-41 synthesized from vanadyl sulfate hydrate precursor contains a more significant portion of low-oligomeric species. With a lower V loading, these VOx species are significantly less active resulting in a Maximum STYCH2O of 2.7 kgCH2O·kgcat −1·h−1 at 625 °C (rCH2O of 243 h−1). KW - VOx catalyst KW - Methane KW - Formaldehyde PY - 2018 DO - https://doi.org/10.1016/j.catcom.2017.09.004 SN - 1566-7367 VL - 103 SP - 56 EP - 59 PB - Elsevier Science AN - OPUS4-42820 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Unger, Wolfgang A1 - Fujimoto, T. T1 - The Surface Analysis Working Group at the Consultative Committee for Amount of Substance, Metrology in Chemistry and Biology: A successful initiative by Martin Seah N2 - Dr Martin Seah, NPL, was the initiator, founder, and first chairman of the Surface Analysis Working Group (SAWG) at the Consultative Committee for Amount of Substance, Metrology in Chemistry and Biology (CCQM) at the Bureau International des Poids et Mesures (BIPM), the international organization established by the Metre Convention. This tribute letter summarizes his achievements during his chairmanship and his long-running impact on the successful work of the group after his retirement. KW - CCQM (Consultative Committee for Amount of Substance) KW - Metrology in Chemistry and Biology KW - Martin Seah KW - Metrology KW - Quantitative surface chemical analysis KW - Surface Analysis Working Group PY - 2021 DO - https://doi.org/10.1002/sia.7033 SN - 0142-2421 VL - 54 IS - 4 SP - 314 EP - 319 PB - John Wiley & Sons Ltd AN - OPUS4-53714 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Minimum Requirements for Nanomaterial Data - Examples with Electron Microscopy and Energy-Dispersive X-Ray Spectroscopy N2 - In dem Vortrag werden, anhand ausgewählten Beispielen aus der Elektronenmikroskopie und EDX-Elementanalyse, die minimalen Anforderungen an Referenzdaten für zuverlässige und reproduzierbare Ergebnisse (z.B. Partikelgrößenverteilung, Elementzusammensetzung) bei der Charakterisierung von Nanomaterialien vorgestellt und diskutiert. N2 - Based on practical examples of analysis with Electron Microscopy and Energy-Dispersive X-ray Spectroscopy, the minimum information requirements for reliable and reproducible nanomaterial characterization data such as particle size and shape distribution and elemental analysis are presented and discussed. T2 - nano@BAM-Workshop Digitalisierung in der Nanosicherheit CY - Online meeting DA - 04.12.2020 KW - Nanoparticles KW - Electron microscopy KW - EDX KW - Reference data KW - Reproducibility KW - Standardisation PY - 2020 AN - OPUS4-51775 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zaghdoudi, Maha A1 - Kömmling, Anja A1 - Jaunich, Matthias A1 - Wolff, Dietmar T1 - Übersicht über laufende Untersuchungen zur Langzeitalterung von Elastomerdichtungen N2 - Eine Aufgabe des Fachbereichs 3.4 Sicherheit von Lagerbehältern der Bundesanstalt für Materialforschung und -prüfung (BAM) ist es, die Sicherheit von Behältern zur Lagerung von radioaktivem Abfall mit vernachlässigbarer Wärmeentwicklung zu bewerten. Da solche Behälter vor der Entsorgung transportiert und gelagert werden, ist während dieser Zeit ein sicherer Einschluss des radioaktiven Inhalts von größter Bedeutung. Zur Abdichtung dieser Behälter sind Elastomer-O-Ringe weit verbreitet. Um für solche, wie auch für viele andere Anwendungen, eine Voraussage über die Lebensdauer dieser Komponenten treffen zu können, ist es unerlässlich zu verstehen, welchen Einfluss der durch Alterung hervorgerufene Abbau auf Dauer auf die Elastomerdichtungen hat. In einem Langzeittest wurden drei Kautschukarten (EPDM und FKM, die für die Anwendung relevant sind, und HNBR als Vergleich) über mehrere Jahre untersucht. Dabei wurden die Veränderungen der mechanischen Eigenschaften (z. B. Härte und Bruchdehnung) bei vier verschiedenen Alterungstemperaturen (75 °C, 100 °C, 125 °C und 150 °C) sowie das Dichtungsverhalten betrachtet. Um den Einfluss von Vernetzung und Kettenspaltung auf die beobachteten Alterungseffekte zu bestimmen, wurden Messungen zur kontinuierlichen und intermittierenden Druckspannungsrelaxation durchgeführt. Dadurch konnten Erkenntnisse über Kinetik und Mechanismus der Abbaureaktionen gewonnen werden. Zur Einschätzung des Dichtungsverhaltens wurden Durckverformungsrest und Leckagerate gemessen. Die Ergebnisse zeigen, dass die O-Ringe unter statischen Bedingungen auch dann dicht halten, wenn die Werte für Druckverformungsrest, Druckspannungsrelaxation und mechanische Eigenschaften schon auf einen fortgeschrittenen Alterungsabbau hindeuten. Aus diesem Grund wurde ein modifizierter Dichtigkeitsversuch mit einer geringen und schnellen teilweisen Entlastung der Dichtung entwickelt, mit dessen Hilfe sich ein Lebensdauerkriterium bestimmen lässt, das eine Sicherheitsspanne für thermische Schrumpfung und Vibrationen beinhaltet. KW - Alterung KW - O-ring KW - Elastomer Dichtung PY - 2020 SN - 0176-1625 VL - 73 IS - 07-08 SP - 326 EP - 332 PB - Gupta CY - Ratingen AN - OPUS4-51207 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zaghdoudi, Maha A1 - Kömmling, Anja A1 - Jaunich, Matthias A1 - Wolff, Dietmar A1 - Albouy, P.-A. A1 - Häcker, Ralf A1 - Stock, Daniel T1 - Overview of ongoing research and future prospects on polyethylene neutron shielding materials at bam N2 - The extension of the interim storage period of radioactive waste before disposal will cause additional challenges for the nuclear waste management in Germany, so that an extensive knowledge of the long-term performance of casks, including their components and inventories, will be required for future extended storage licenses. Ultra-high and high molecular weight polyethylenes ((U)HMW-PE) are used for neutron shielding purposes in casks for storage and transport of spent fuel and high-level waste due to their extremely high hydrogen content. During their service life of several decades as cask components, the PE materials are exposed to neutron and gamma radiation from the radioactive inventory of the casks, mechanical assembling stresses and temperature. All these combined effects affect the material properties of such components which in turn may be crucial for some possible accident scenarios. At the Bundesanstalt für Materialforschung und -prüfung (BAM), the effects of high temperature exposure in combination with subsequent or previous irradiation were investigated with a comprehensive aging program including thermal aging at 125 °C for different aging periods up to 5 years and irradiation with doses ranging from 50 to 600 kGy. This contribution provides an overview of the ongoing research related to the structural changes of (U)HMW-PE induced by gamma irradiation and high temperature exposure and focuses on current research perspectives at BAM with regard to the prediction of the dynamic behavior of the material during extended interim storage in case of an accident scenario. First results of the coupled effect of temperature, radiation and mechanical loading will be presented. The effect of microstructural changes induced by gamma irradiation and high temperature on the mechanical behavior of (U)HMW-PE will be assessed. T2 - PATRAM22 CY - Juan-Les-Pins, Antibes, France DA - 11.06.2023 KW - (U)HMWPE KW - Ageing KW - Irradiation KW - WAXD KW - SHPB PY - 2023 SP - 1 EP - 10 AN - OPUS4-57707 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fedelich, Bernard T1 - Experimental and analytical investigation of the TMF-HCF lifetime behavior of two cast iron alloys N2 - The superposition of small amplitude, high frequent loading cycles (HCF) to the slow, large amplitude, TMF loading cycles can significantly reduce the TMF life, i.e. the number of TMF blocks until failure. In this work, the combined TMF-HCF loading has been experimentally investigated for two cast iron alloys. Both alloys contain globular graphite nodules but the first one has a ferritic while the second one has an austenitic crystal structure. In particular, the influence of the HCF frequency, of the HCF loading amplitude and of the location of the superposed HCF cycles has been investigated. It was observed that the HCF frequency has a limited impact on the TMF fatigue life. In other words, the number of superposed HCF-cycles has only a slight influence on the TMF fatigue life, which contradicts the linear damage accumulation rule concept. On the other side, the HCF-strain amplitude has a highly non-linear influence on the TMF fatigue life. The experimental results can be understood in terms of a fracture mechanics based damage mechanism [1]: Cracks readily initiate due to the TMF loading and the duration of the growth of the cracks up to a few mm controls the fatigue life. If HCF-loading cycles are superposed, cyclic crack propagation dramatically accelerates at some stage. This stage is related to the existence of a threshold for crack growth under pure HCF-conditions and largely controls the fatigue life of the combined loading. The previous ideas have been expressed in a model that can be very simply applied to provide the fatigue life reduction factor due to the superposed HCF cycles. It only contains two additional adjustable parameters and can be combined with any TMF model. T2 - 3rd International Workshop on Thermo-mechanical fatigue CY - BAM, Berlin, Germany DA - 27.04.2016 KW - TMF KW - HCF KW - Cast iron KW - Fatigue life assessment PY - 2016 AN - OPUS4-35996 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radnik, Jörg T1 - The role of Critical Raw Materials in Advanced Materials for the Energy Transition N2 - The energy transition needs advanced materials, especially for batteries, solar cells, and fuel cells. Therefore, critical raw materials are necessary. In this presentation the use of critcal raw materials and strategies for the optimisation of their use are discussed. T2 - Critical Raw Material Workshop during VAMAS Annual Meeting CY - Teddington, United Kingdom DA - 17.09.2025 KW - Advanced solar cells KW - Iridium oxide KW - Aerogels KW - Advanced carbon materials PY - 2025 AN - OPUS4-64290 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chemello, Giovanni T1 - Analysis of industrial graphene-based flakes – first results on morphological characterization, sample preparation and chemical composition N2 - Before industrial grade graphene could reach comparable quality to the controlled laboratory scale material, many challenges must be overcome. In order to bridge the gap between lab-scale and industrial-scale production is necessary to develop processes, equipment and measurement procedures to control the material features. One of the most crucial reasons of graphene’s limited commercialization is the lack of standard procedures to properly characterize and define the material chemical and structural properties down to the nanometer level. This leads to many issues regarding material synthesis repeatability, inappropriateness choice of measurands and measurement reproducibility which heavily affect the consistency of the material performance. For example, among all the different industrially produced real-world graphene, it is crucial to determine how many layers of graphene build the material. Products that are built by more than 10 layers should be more correctly referred as nanosized graphite, a problem that is often regarded as the “fake graphene” issue. In our study, a comparative analysis is performed on two different series (G5 and G6) of industrial graphene powders, each series produced with four types of functionalization: raw graphene, oxygen-functionalized, nitrogen-functionalized and fluorine-functionalized. All the 8 sample variants were analyzed from a chemical and morphological point of view in the form of powders prepared as slightly pressed in metallic sample holders. The results of the comparative chemical analyses XPS and EDS show a good agreement in the concentration values for all the elements present in the samples, despite the different analysis volumes addressed by the two techniques. For this reason, the samples can be considered homogeneous in both lateral and vertical direction. A clear influence of the morphology on the composition is evident. Therefore, such correlative measurements of morphology and composition are necessary for a comprehensive characterization of industrial graphene flakes. Protocols for reliable characterization of industrial graphene flakes are in progress. T2 - Microscopy and Microanalysis 2022 CY - Portland, OR, USA DA - 31.07.2022 KW - Graphene powder KW - Functionalized graphene KW - XPS KW - SEM KW - EDS PY - 2022 AN - OPUS4-55479 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Rühle, Bastian A1 - Krumrey, Julian Frederic A1 - Hodoroaba, Vasile-Dan T1 - Dataset accompanying the publication "Workflow towards automated segmentation of agglomerated, non-spherical particles from electron microscopy images using artificial neural networks" N2 - This dataset accompanies the following publication, first published in Scientific Reports (www.nature.com/articles/s41598-021-84287-6): B. Ruehle, J. Krumrey, V.-D. Hodoroaba, Scientific Reports, Workflow towards Automated Segmentation of Agglomerated, Non-Spherical Particles from Electron Microscopy Images using Artificial Neural Networks, DOI: 10.1038/s41598-021-84287-6 It contains electron microscopy micrographs of TiO2 particles, the corresponding segmentation masks, and their classifications into different categories depending on their visibility/occlusion. Please refer to the publication and its supporting information for more details on the acquisition and contents of the dataset, as well as the GitHub repository at https://github.com/BAMresearch/automatic-sem-image-segmentation KW - Electron microscopy KW - Neural networks KW - Image segmentation KW - Automated image analysis PY - 2021 DO - https://doi.org/10.5281/zenodo.4563942 PB - Zenodo CY - Geneva AN - OPUS4-52246 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Transmission and Scanning Electron Microscopy (SEM/TEM) N2 - Die Bestimmung der Nanopartikelgrößen- und -formverteilung nach OECD TG 125 mit der Transmission and Scanning Electron Microscopy (SEM/TEM) wird punktuell vorgestellt: - Generelles Messprinzip - Beispiele - Korrelative Mikroskopie - Welchen Durchmesser misst die Methode? - Welche Partikel kann diese Methode messen? - Welche Informationen kann diese Methode liefern? - Wo stößt die Methode an ihre Grenzen? - Implementierung und Datenauswertung, - Reporting. Anschließend wurde eine Q&A-Session für die Imaging-Methoden organisiert. T2 - Digital Info-Days „Nano or not Nano“ - Measuring according to OECD Test Guideline No. 125 CY - Online meeting DA - 16.02.2023 KW - Nanoparticles KW - OECD TG 125 KW - Partikelgrößenverteilung KW - Elektronenmikroskopie PY - 2023 UR - https://www.bam-akademie.de/kursangebot/kurs/digitale-info-tage-%E2%80%9Enano-or-not-nano%E2%80%9C-19.html AN - OPUS4-57217 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mrkwitschka, Paul T1 - Towards automated analysis of the lateral dimensions of graphene oxide flakes N2 - Graphene and graphene-oxide (GO) are advanced materials which – similar to other graphene-related 2D materials (GR-2M) - are already used for instance in catalysis processes, biomedical applications, in inks and resins, or as composite materials for the aviation industry. The lateral/structural characterization of graphene oxide (GO) flakes is a challenging task, with steps like sample preparation, representative image selection and exact determination of the particle size distribution of well-defined size and shape descriptors being crucial for an accurate analysis. To ensure that safe-by-design principles are met within the various application fields, the commercial material must be thoroughly characterized and specified through well-known and standardized procedures. GO flakes with different degrees of complexity were selected to assess the requirements for an accurate evaluation of their physico-chemical properties. These samples show inherent features with complex nanoscale characteristics such as porosity and edge roughness; further, the lateral size (quantified via equivalent circular diameter (ECD), minimum Feret and maximum Feret) of isolated and overlapping particles deposited on a substrate span over several orders of magnitude (nano to micron scale). The samples showed different degrees of agglomeration (and possible aggregation) with sizes ranging between submicron to a few tens of micrometers. One focus is the automated segmentation and evaluation of images obtained by electron microscopy. The GO samples appear translucent with well-defined contrast between single and overlapping flakes both with the secondary electron detector of type InLens as well as with SEM in the transmission mode (STEM) utilizing a dedicated sample holder. To this end it is of utmost importance for the accurate image segmentation to carefully select thresholds both manually and through semi-automatic approaches using well-known threshold algorithms such as “IsoData” and pre-defined segmentation applications such as the ParticleSizer software package. Further specific challenges in identifying and extracting key features of selected graphene oxide flakes are being discussed and approaches towards accurate and representative characterization are presented. T2 - E-MRS 2024 Spring Meeting CY - Strasbourg, France DA - 27.05.2024 KW - Graphene /-oxide KW - Morphology KW - Electron microscopy KW - Imaging KW - Advanced materials PY - 2024 AN - OPUS4-60435 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jaunich, Matthias T1 - The average number of references per article published in Polymer Testing over the years N2 - This Editorial is focussed on the changes in the number of references per article published in Polymer Testing from 1980 until today. To set in into context with other changes a comparison with the impact factor of Polymer Testing is presented. KW - Reference KW - Editorial KW - Impact factor KW - Changes with time PY - 2018 DO - https://doi.org/10.1016/j.polymertesting.2018.05.034 SN - 0142-9418 VL - 68 SP - A1 EP - A2 PB - Elsevier AN - OPUS4-45212 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan A1 - Yamamoto, K. A1 - Grulke, E. A. A1 - Maurino, V. ED - Bosse, H. ED - Buhr, E. ED - Dziomba, T. ED - Hodoroaba, Vasile-Dan ED - Klein, T. ED - Krumrey, M. T1 - Shape controlled TiO2 nanoparticles as candidates for nano-CRM’s – an ISO case study N2 - Extraction of true, 3D shape (and size) of non-spherical nanoparticles (NPs) is associated with Errors by conventional 2D electron microscopy using projection images. Significant efforts within the ISO technical committee TC 229 ‘Nanotechnologies’ are aimed at establishing accurate TEM and SEM measurement of NP size and shape as robust, standard procedures. Study groups have been organizing inter-laboratory comparisons on well-selected NP systems according to the market needs, such as aggregated titania nano-powder for which size and shape distribution of primary crystallites of irregular shape must be measured accurately. To be noticed is e. g. the fact that the measurement procedure allows only manual selection of the particles clearly distinguishable for analysis as well as manual definition of the contour of the imaged NPs. An inter-laboratory exercise on titania NPs (pure anatase, grown by hydrothermal synthesis) of well-defined non-spherical shape, i.e. bipyramidal, has been recently started within ISO/TC 229 under similar conditions as for the irregular shaped titania. In the TEM micrograph the particles tracked manually according to the measurement protocol. Overlapped particles were allowed to be considered, as long as they are clearly distinguishable. One decisive NP selection criterion was to analyze only those NPs with a roundness value below 0.7, i.e. the NPs laying on the support foil and, hence, with projection areas clearly deviating from perfect circles (R=1). The overall evaluation (for 15 labs) of the size descriptors (area, Feret, minFeret, perimeter) and shape descriptors (aspect ratio, roundness, compactness, extent) by analysis of variance is just to be finished and included in ISO/WD 21363 Nanotechnologies -- Protocol for particle size distribution by transmission electron microscopy. T2 - NanoWorkshop 2018: Workshop on Reference Nanomaterials CY - Berlin, Germany DA - 14.05.2018 KW - Titanium dioxide KW - Nanoparticles KW - Shape-controlled KW - Electron microscopy PY - 2019 SN - 978-3-95606-440-1 DO - https://doi.org/https://doi.org/10.7795/110.20190412 SN - 0179-0609 VL - F-61 SP - 245 EP - 255 PB - Physikalisch-Technische Bundesanstalt CY - Braunschweig und Berlin AN - OPUS4-49990 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Subramani Bhagavatheswaran, E. T1 - Aging study and electrical resistance based stress-monitoring of rubber seals N2 - Elastomer seals are widely used as barrier seals in containers for low and intermediate level radioactive waste. In addition, they are also used in waste fuel storage and transportation casks as auxiliary seals. Depending on the area of use, the rubber materials have to demonstrate proper sealing performance with respect to mechanical, thermal and environmental conditions as well as irradiation during the entire operation period. A fundamental understanding of the structure property relationship and their changes during aging can help to evaluate the long-term sealing performance. In the present study, specific materials are investigated to study the structure-property and seal performance-correlation. Fluoro-elastomer (FKM), silicone rubber (VMQ) and ethylene propylene diene rubber (EPDM) were chosen as base rubbers. Comparable mechanical properties for these seals, especially in terms of a comparable compression behavior were achieved by careful control of base rubber formulation, i.e., by opting for the right filler and its concentration, amount of crosslinking chemicals, and with the assistance of process oils. Moreover, with the same rubber, similar mechanical properties were achieved by varying the filler concentration and crosslinking degree, which shall enable to correlate the particular influence on the structure property dependency of the seals in detail. The materials are investigated under pristine and aged conditions to evaluate the influence of aging, e.g. on the stress relaxation or recovery behavior. These values appear to be suitable parameters to judge the expected sealing performance. Due to the electrically conducting nature of some fillers used to reinforce rubbers (such as carbon blacks, carbon nanotubes (CNTs), Graphene, etc.) it is possible to obtain current information about mechanical and visco-elastic properties by monitoring the electrical conductivity or resistivity. A simple relation that relates electrical resistance with mechanical stress was derived and the stress values were theoretically predicted from the electrical resistance values, which showed good correlation with experimental results. T2 - 192nd Technical Meeting of the ACS Rubber Division CY - Cleveland, OH, USA DA - 09.10.2017 KW - Ageing KW - Structure-property relationship KW - Rubber KW - Seal PY - 2017 AN - OPUS4-42846 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mrkwitschka, Paul A1 - Mühlbauer, Michaela A1 - Rossi, Andrea A1 - Pellegrino, Francesco A1 - Zurutuza, Amaia A1 - Radnik, Jörg A1 - Meier, Florian A1 - Hodoroaba, Vasile-Dan T1 - Morphological Analysis of Graphene Oxide by Scanning Electron Microscopy and Correlative Field-flow Fractionation Coupled with Multi-angle Light Scattering N2 - In this paper graphene related 2D materials (GR2M) arre investigated by centrifugal field flow fractioning (CF3) and SEM. Three materials were selected as case studies (CS): graphene „HD-G (CS I), graphene oxide UniTo“ (CS II), and graphene oxide „Graphenea“ (CS III). For CS I particles were evaluated as constituent particles in agglomerates, for the other two materials only isolated (non aggregated/agglomerated) flakes were considered for determination of the area equivalent circular diameter (ECD). Size analysis of all three materials was carried out by CF3 coupled with MALS (Multi-Angle Light Scattering). For evaluation, it was found that the data obtained was best suited to a disc model. Results are in good agreement when compared to the sizes obtained before CF3 analysis. CS II material is too heterogenous to accurately determine flake size by imaging. CF3 coupled with MALS enables to assess fractions within the highly heterogenous material of CS II. Imaging of the material in CS III after CF3 measurement indicates that the procedure is non-destructive. This could not be verified for the CS‘s I & II As a next step we plan to analyse the fractionated samples by imaging them within a SEM wet-cell. KW - 2D Materials KW - SEM KW - Centrifugal field flow fractionation (CF3) KW - Imaging KW - Size distribution PY - 2025 DO - https://doi.org/10.1093/mam/ozaf048.222 VL - 31 IS - 7 SP - 442 EP - 443 PB - Oxford Academic AN - OPUS4-63804 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Quantitative microstructural analysis - VAMAS/TWA 37 N2 - The 44th Meeting of the Versailles Project on Advanced Materials and Standards (VAMAS) Steering Committee has just taken place at NIST in Boulder (CO, USA). BAM participates with significant contributions in Technical Working Areas on nanoparticle and surface chemistry characterization, but also has positioned itself to new global material challenges and trends in the developement of advanced materials and their characterization, such as thermal properties, self-healing materials, and micro- and nanoplastic. T2 - Annual Meeting of the Versailles Project on Advanced Materials and Standards (VAMAS) Steering Committee CY - Boulder, CO, USA DA - 22.05.2019 KW - VAMAS KW - Nanoparticles KW - Microbeam analysis KW - Advanced materials PY - 2019 AN - OPUS4-48184 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radnik, Jörg T1 - Methodologies implemented to measure key properties of graphene and other 2D materials N2 - The key properties and suitable measurement methods for the characterization of graphene-related 2D materials are presented. A case study will be discussed about the chemical characterisation of functionalised graphene used in inks along the production chain. T2 - European-African Graphene Workshop CY - Parys, South Africa DA - 26.11.2025 KW - X-ray photoelectron spectroscoyp KW - Raman spectroscopy KW - Defects KW - Surface Chemistry PY - 2025 AN - OPUS4-64959 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kömmling, Anja T1 - Aging of elastomer seals for nuclear waste containers – Methods and lifetime prediction N2 - At BAM, which is a federal institute for materials research and testing in Germany, it is one of our tasks to evaluate the safety of casks designed for transport and/or storage of radioactive material. This includes assessment of elastomeric seals applied in the casks. One of the aims is to identify a suitable method for estimating the service lifetime of the seals with regard to the requirements for long-term safety (40 years and more) of the containers. Therefore, we started an accelerated ageing programme with selected rubbers often used for seals (HNBR, EPDM and FKM) which are aged at four different temperatures (75 °C, 100 °C, 125 °C and 150 °C) for up to five years. In order to assess sealability, O-rings were aged in compression by 25 % (corresponding to the compression during service) between plates as well as in flanges that allow leakage rate measurements. For comparison, uncompressed O-rings were aged as well. In order to understand the underlying ageing mechanisms in each material, material properties such as hardness, density and tensile properties were examined. Additionally, compression set (CS), which represents the recovery behaviour of a seal after release from compression, is measured. For obtaining results closely related to practical conditions, O-rings with a full-scale cord diameter of 10 mm were aged. However, this set-up can lead to heterogeneous ageing caused by diffusion-limited oxidation (DLO) effects especially for HNBR, resulting in distorted bulk properties such as compression set. However, if DLO-affected data is excluded, extrapolations of CS data are possible using time-temperature shifts. For selecting an appropriate end-of-lifetime criterion, leakage rate measurements were performed, since leakage rate is the only characteristic directly correlated to the performance of the sealing system. A significant increase in leakage rate was considered as the end of the lifetime. However, the O-rings remained leak tight under static conditions even though material properties had already degraded strongly. For this reason, a modified, more demanding leakage test involving a fast small decompression of the seal was developed that allowed determining a more conservative end-of-lifetime criterion with a safety margin for EPDM seals. FKM, which is a very heat and oxidation resistant material, exhibited only little degradation, even though it had the smallest activation energy. T2 - Polymers in nuclear applications CY - Espoo, Finland DA - 27.11.2019 KW - rubber KW - leakage KW - degradation KW - HNBR KW - EPDM KW - FKM PY - 2019 UR - https://www.energiforsk.se/media/27280/agingseals_kommling_bam.pdf AN - OPUS4-49918 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zaghdoudi, Maha T1 - Overview of ongoing research and future prospects on polyethylene neutron shielding materials at BAM N2 - The extension of the interim storage period of radioactive waste before disposal will cause additional challenges for the nuclear waste management in Germany, so that an extensive knowledge of the long-term performance of casks, including their components and inventories, will be required for future extended storage licenses. Ultra-high and high molecular weight polyethylenes ((U)HMW-PE) are used for neutron shielding purposes in casks for storage and transport of spent fuel and high-level waste due to their extremely high hydrogen content. During their service life of several decades as cask components, the PE materials are exposed to neutron and gamma radiation from the radioactive inventory of the casks, mechanical assembling stresses and temperature. All these combined effects affect the material properties of such components which in turn may be crucial for some possible accident scenarios. At the Bundesanstalt für Materialforschung und -prüfung (BAM), the effects of high temperature exposure in combination with subsequent or previous irradiation were investigated with a comprehensive aging program including thermal aging at 125 °C for different aging periods up to 5 years and irradiation with doses ranging from 50 to 600 kGy. This contribution provides an overview of the ongoing research related to the structural changes of (U)HMW-PE induced by gamma irradiation and high temperature exposure and focuses on current research perspectives at BAM with regard to the prediction of the dynamic behavior of the material during extended interim storage in case of an accident scenario. First results of the coupled effect of temperature, radiation and mechanical loading will be presented. The effect of microstructural changes induced by gamma irradiation and high temperature on the mechanical behavior of (U)HMW-PE will be assessed. T2 - PATRAM22 CY - Juan-les-Pins, France DA - 11.06.2023 KW - (U)HMWPE KW - Ageing KW - Irradiation KW - WAXD KW - SHPB PY - 2023 AN - OPUS4-57708 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - FAIR tensile test data in PMD: From a standard-compliant application ontology to RDF data in a triple store N2 - Following the new paradigm of materials development, design and optimization, the digitalization of materials and processes is the main goal which imposes a huge challenge. In this respect, the quality assurance of processes and output data as well as the interoperability between applications following FAIR (findability, accessibility, interoperability, reusability) principles are to be ensured. This includes storage, processing and querying of data in a preferably standardized form, also addressing the incorporation of standardization bodies. To meet the challenge to contextualize material data in a way that is consistent with all stakeholders, all necessary information on the condition of the material including production and application-related changes have to be made available via a uniform, machine-readable description. For this purpose, ontologies are to be used since they allow for machine-understandable knowledge representations and semantic conceptualizations that are needed for data management and the digitalization in the field of materials science. With respect to this currently ever-growing topic of integration and reuse of data and knowledge from synthesis, production and characterization of materials, this presentation shows the efforts taken within the project Platform MaterialDigital (PMD, materialdigital.de) to store tensile test data in accordance with a standard-compliant ontological representation. The includes the path from developing an ontology in accordance with the respective standard, converting ordinary and arbitrarily selected data gained from standard tests into the interoperable RDF format, up to connecting the ontology and data, respectively. Finally, such data can be queried from a triple store. In the field of material science and engineering (MSE), most mechanical test methods are standardized which serves as a valid basis for ontology development. Therefore, the well-known tensile test of metals at room temperature (DIN EN ISO standard 6892-1:2019-11) was selected to be considered as one of the first use cases in PMD. This consideration within the PMD features both, the ontological representation of such a tensile test in accordance with the standard as well as exemplary data generation. The semantic connection of the ontology and data leads to interoperability and an enhanced ability of querying. T2 - MSE 2022 CY - Darmstadt, Germany DA - 27.09.2022 KW - S355 steel sheet KW - Mechanical testing KW - Tensile test KW - Digitization KW - Ontology KW - Data structure KW - Material digital PY - 2022 AN - OPUS4-55882 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Liaison Report ISO/TC 229 Nanotechnology for ISO/TC 202 Microbeam Analysis and vice-versa N2 - The liaison between the ISO technical committees TC 229 Nanotechnologies and TC 202 Microbeam analysis is described in detail with highlight on the projects under development and published since 2024 and which involve input /knowledge from ISO/TC 202. T2 - 32nd Plenary Meeting of ISO/TC 202 Microbeam Analysis CY - London, United Kingdom DA - 28.10.2025 KW - Nanotechnology KW - Microabeam analysis KW - Standardisation KW - ISO PY - 2025 AN - OPUS4-64551 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Hodoroaba, Vasile-Dan A1 - Fontanges, Richard T1 - A new deep-learning AI tool for analysing images of complex nanoparticles N2 - A thousand times thinner than a human hair, nanoparticles (NPs) are finding applications in a range of modern products. However, as some can affect human health or the environment, knowing the types present is essential. Electron microscopy is the ‘gold standard’ for NP analysis, allowing identification based on manual size analysis, but a new method was required to analyse these particles quickly, accurately and in a consistent way. KW - Nanoparticles KW - Imaging KW - AI tool KW - Particle size and shape distribution PY - 2024 UR - https://www.euramet.org/casestudies/casestudiesdetails/news/a-new-deep-learning-ai-tool-for-analysing-images-of-complex-nanoparticles SP - 1 EP - 2 PB - EURAMET CY - Braunschweig AN - OPUS4-60095 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ren, L. A1 - Pollard, A. A1 - Hodoroaba, Vasile-Dan T1 - Measurement of Lateral Size of Graphene Oxide Flakes by SEM - An Update of the VAMAS TWA 41 Project P13 N2 - The progress of the VAMAS interlaboratory comparison Project P13 "Lateral size of graphene oxide flakes by SEM" within the Technical Working Area 41 "Graphene and Related 2D Materials" is presented. The challenges at sample preparation on substrates for accurate measurement and image analysis as well as two different image analysis approaches, containing exact guidance how to measure the main descriptors for the lateral size measurement of the imaged graphene oxide flakes with Scanning Electron Microscopy are described. The implementation of the results into the corresponding ISO technical specification AWI/TS 23879 is also discussed and planned, in relation with the AFM part. T2 - Versailles Project on Advanced Materials and Standards (VAMAS) 49th Steering Committee Meeting CY - Rio de Janeiro, Brazil DA - 23.09.2024 KW - VAMAS KW - Graphene oxide KW - SEM KW - Lateral size KW - Interlaboratory comparison PY - 2024 UR - http://www.vamas.org/twa41/documents/2023_vamas_twa41_project13_GO_SEM.pdf AN - OPUS4-61434 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - High-Quality Experimental Data in Electron Microscopy and Microanalysis – What can, and should we jointly do? N2 - There are different ways how to prove the quality of the results obtained by electron microscopy and related microanalysis techniques, e.g. use of validated standard operation procedures, participation in proficiency testing exercises, use of certified reference materials, etc. International standards are able to provide requirements, specifications, guidelines or characteristics of methods, instruments or samples with the final goal that these can be used consistently in accredited laboratories. In the field of electron microscopy and microbeam analysis standardization and metrology are terms which are encountered rather seldom at major conferences and scientific publications. Nevertheless, spectra formats like EMSA/MSA for spectral-data exchange or tagged image file format (TIFF) for SEM, guidelines for performing quality assurance procedures or for the specification of X-ray spectrometers as well as of certified reference materials (CRMs) in EPMA, or measurement of average grain size by electron backscatter diffraction (EBSD), or guidelines for calibrating image magnification in SEM or TEM are ISO standards already published and used successfully by a large part of the electron microscopy and microbeam analysis community. A main and continuous task of ISO/TC 202 and its subcommittees is to identify and evaluate feasible projects/proposals needed to be developed into new international standards, particularly in respect to recent but established technology, such the silicon drift detector (SDD) EDS one. Another international platform in the frame of which pre-standardization work can be organized is VAMAS (Versailles Project on Advanced Materials and Standards). International collaborative projects involving aim at providing the technical basis for harmonized measurements, testing, specifications, and standards to be further developed at ISO level. One key point of VAMAS activities is constituted by inter-laboratory comparisons for high-quality data. In the field of microbeam analysis, the technical working area (TWA) 37 Quantitative Microstructural Analysis deals with corresponding projects. Good ideas, e.g. on analysis of low-Z materials/elements and at low energies are particularly encouraged by directly contacting the author. Support and already available guidance will be supplied. T2 - Microscopy & Microanalysis 2019 CY - Portland, OR, USA DA - 03.08.2019 KW - Pre-standardisation KW - Inter-laboratory comparison KW - VAMAS KW - ISO KW - Electron microscopy KW - Microanalysis PY - 2019 AN - OPUS4-48672 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - SEM/EDS as THE Versatile and Powerful Tool for Micro and Nano Analysis N2 - The basic principles of generation of electrons and X-rays and the operation of SEM/EDS instruments are presented. Examples, recent successes and challenges in the analysis of nano-structures are given. Multi-method analytical approaches with the focus on imaging the nanoscale are highlighted. Details on the sample preparation and persepective on the automated analysis (sample preparation, measurement, data analyis and storage) are given. Metrological aspects, standardisation, and reference materials are also emphasized by examples. T2 - Training Course Metrological Determination of Micro and Nano Contaminants in Food CY - Berne, Switzerland DA - 05.09.2023 KW - SEM KW - EDS KW - Microanalysis KW - Nanoanalysis KW - Imaging PY - 2023 UR - https://www.sem.admin.ch/metas/en/home/dl/kurs_uebersicht/micro_nano_contaminants_in_food.html AN - OPUS4-58188 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madbouly, Loay Akmal T1 - Chemical Analysis of Functionalized Graphene along the Production Chain N2 - Graphene has been commercialized for over a decade. It is usually used in the form of suspensions or inks. In this study, we analyze the starting material for commercial functionalized graphene (FG) solutions and inks as well as their starting material (FG powders) using X-ray photoelectron spectroscopy (XPS), scanning electron microscope (SEM), energy-dispersive X-Ray spectroscopy (EDX), time of flight secondary ion mass spectrometry (ToF-SIMS) and Auger electron spectroscopy (AES). Graphene was functionalized with fluorine, oxygen, ammonia, and carboxylic acid. Our results suggest a significant effect of water and commercial resins on the presence as well as the morphological behavior of graphene and associated functionalized group. For example, XPS analysis shows some significant differences between the solutions and the starting materials (powders). These changes can be explained by the location of the functionalization at the outer most surface as indicated by Chemello et al. T2 - European Conference on Applications of Surface and Interface Analysis (ECASIA 2024) CY - Gothenburg, Sweden DA - 09.06.2024 KW - Functionalized graphene KW - Commercial graphene KW - Graphene inks PY - 2024 AN - OPUS4-60446 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kömmling, Anja T1 - Aging of elastomer O-rings and PE neutron shielding materials for radioactive waste containers N2 - Our institution BAM in Berlin, Germany is concerned with research and testing of materials in the context of safety in chemistry and technology. Our working group is involved in the licensing procedures of casks for radioactive waste. Besides, we’re doing research on aging and lifetime prediction of elastomer O-rings and investigate degradation and thermal expansion of PE neutron shielding materials. T2 - Polymers in nuclear applications CY - Online meeting DA - 01.12.2021 KW - Rubber KW - Polyethylene KW - Thermal expansion KW - Lifetime KW - Degradation PY - 2021 UR - https://energiforsk.se/media/30631/bam_material_aging_analysis.pdf AN - OPUS4-54191 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias A1 - Goral, Milan A1 - Sagradov, Ilja A1 - Wolff, Dietmar A1 - Völzke, Holger T1 - Aging investigations of metal seals used in containers for interim storage of spent fuel N2 - For bolted casks for used fuel and high level waste the sealing system has an important impact of ensuring safe enclosure of the inventory The used metal seals show some changes over time which have been addressed for nearly 15 years in running experiments at BAM The observed changes are temperature de pendent and therefore it is expected that test s at higher temperature allow for an acceleration of the effects and ideally the proposal of an ageing model covering the expected time of use . Nevertheless, questions concerning the influence of the experimental approach on the results and effects taking place at the initial days of ageing remain. To address these a new project was launched to give a better understanding of the seal behavior. T2 - PVP2024, Pressure Vessels & Piping Conference CY - Bellevue, WA, USA DA - 29.07.2024 KW - Metal seal KW - Aging KW - Interim storage PY - 2024 SN - 978-0-7918-8851-3 SP - 1 EP - 4 PB - ASME AN - OPUS4-61357 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radnik, Jörg T1 - Reliable Chemical Characterization Protocols for Industrial Graphene-Related Materials N2 - Since its isolation, graphene has received growing attention from academia and industry due to its unique properties. Promising opportunities for applications are discussed in different field like electronics and optoelectronics, detection, and sensing devices, biosystems or chemical and environmental corrosion inhibition. Here, functionalization with elements like oxygen, nitrogen or fluorine can broaden the application, for example in composite materials. However, lack of generally accepted operation procedures hinders the commercialization, the so-called “what is my material” barrier. Therefore, first efforts were done to develop common, reliable, and reproducible ways to characterize the morphological and chemical properties of the industrially produced material. In this contribution, our efforts in the development of reliable chemical characterizations protocols for functionalized graphene are presented. An ISO standard for the chemical characterization of graphene-related (GRM) is under development with X-ray photoelectron spectroscopy (XPS) having a prominent role. With its information depth of around 10 nm, which is the similar length scale as the thickness of particles of 2D materials consisting of a few monolayers, XPS seems to be highly suitable for the quantitative analysis of (functionalized) GRM. Thereby, different sample preparation methods like pressing the powders onto adhesive tapes, into recesses, or into solid pellets result in inconsistencies in the quantification. Furthermore, different morphologies like stacks of graphene layers (left figure) or irregular particles (right figure) lead to different analysis results for the chemical composition. For the validation of the quantification with XPS and the further development of standards an international interlaboratory comparison was initiated under the head of the “Versailles Project on Advanced Materials and Standards” (VAMAS). First results are reported showing the suitability of the protocols. Finally, the XPS results are compared with the elemental composition results obtained after quantification with energy-dispersive X-ray spectroscopy (EDS) as a fast analytical method which is usually combined with electron microscopy. T2 - nanoSAFE 2023 CY - Grenoble, France DA - 05.06.2023 KW - X-ray photoelectron spectroscopy KW - Functionalized graphene KW - Interlaboratory comparison KW - VAMAS PY - 2023 AN - OPUS4-57652 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Knigge, Xenia T1 - Influence of Sterilization on the Surface of Nanoparticles Studied with XPS / HAXPES in Comparison to SEM / EDS N2 - Nanosafety is becoming increasingly important as nanomaterials are widely used in industrial processes and consumer products. For nanotoxicity measurements prior sterilization of the samples is necessary, but as structure activity relationships are made with properties of pristine particles, the question arises, if the sterilization process has an impact on the physico-chemical properties of nanoparticles and thus on the biological behavior. This question will be addressed in this talk. For this purpose, results from SEM and EDS measurements are combined with those of a novel lab-based HAXPES spectrometer in order to obtain a more complete picture. At the end, an influence of sterilization will be evident, which indicates a restructuring of the nanoparticles owing to sterilization. T2 - Microscopy & Microanalysis 2022 CY - Online meeting DA - 31.07.2022 KW - XPS KW - HAXPES KW - SEM KW - EDS KW - Nanoparticles PY - 2022 AN - OPUS4-55353 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Energy-Dispersive X-Ray Spectrometry (EDS) on GR2Ms for Routine/Standardized Elemental Analysis N2 - The elemental analysis of solid matter by means of the Energy-Dispersive X-Ray Spectrometry (EDS) is meanwhile posible as a quick (seconds!) and more and more accurate analysis via standardsless (instantaneous) quantification. The sensitivity & quantification accuracy for light elements (C, O,..) has significantly increased in the recent years. The availability via table-top SEMs with incorporated EDS is also enhanced. Further, the EDS analysis at an SEM is well-standardized, see ISO/TC 202 Microbeam Analysis & VAMAS/ TWA 37 Quantitative Microstructural Analysis in good liaisonships with ISO/TC 229 Nanotechnologies. It is demostrated that key parameters such as oxygen-to-carbon atomic-% ratio and impurities can be realibly measured, with XPS as a reference method. Various EDS spectrometers and analysis conditions are tested and the validity of the EDS quantification of an ionic liquid of well-defined chemical composition is demonstrated. Next steps are: launch of a corresponding VAMAS interlaboratory comparison and discussions within ISO/TC 202 Microbeam Analysis. T2 - 32nd Plenary Meeting of ISO/TC 202 Microbeam Analysis CY - London, United Kingdom DA - 28.10.2025 KW - GR2M KW - EDS KW - Quantification KW - XPS KW - Light elements KW - 2D materials PY - 2025 AN - OPUS4-64553 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Methodologies implemented to measure key properties of graphene and other 2D materials - EDX N2 - The elemental analysis of solid matter by means of the Energy-Dispersive X-Ray Spectrometry (EDS) is meanwhile posible as a quick (seconds!) and more and more accurate analysis via standardsless (instantaneous) quantification. The sensitivity & quantification accuracy for light elements (C, O,..) has significantly increased in the recent years. The availability via table-top SEMs with incorporated EDS is also enhanced. It is demostrated that key parameters such as oxygen-to-carbon atomic-% ratio and impurities can be realibly measured, with XPS as a reference method. Various EDS spectrometers and analysis conditions are tested and the validity of the EDS quantification of an ionic liquid of well-defined chemical composition is demonstrated. T2 - Advanced Materials Graphene: The implementation of SbD and SSbD CY - Parys, South Africa DA - 26.11.2025 KW - Light elements KW - EDS KW - Quantification KW - Oxygen-to-carbon ratio KW - XPS KW - Graphene-realted 2D materials PY - 2025 AN - OPUS4-64943 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Steinhoff, U. A1 - Hodoroaba, Vasile-Dan T1 - EMPIR Erläuterung der Fördermaßnahme und Beispiele aus der Nanotechnologie N2 - Das EMPIR-Förderprogramm wird kurz erläutert und laufende Projekte aus der Nanotechnologie werden vorgestellt. Der Schwerpunkt liegt auf Standardisierungsprojekten, die gemeinsam mit ISO/TC 229 'Nanotechnologies' und CEN/TC 352 'Nanotechnologies' zu neuen Normen führen sollten. Als Beispiel für laufende Nanotechnologie-Projekte mit Koordination aus Deutschland werden MagNaStand (PTB) und nPSize (BAM) gegeben. T2 - Treffen des Normungsausschusses NA 062-08-17 AA Nanotechnologien CY - KIT, Karlsruhe, Germany DA - 07.03.2019 KW - EMPIR KW - Nanoparticles KW - Reference materials KW - Particle size distribution KW - Traceability KW - Standardisation PY - 2019 AN - OPUS4-47859 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - STEM in SEM vs SE InLens type SEM as a Reliable Analytical Pair Tool for Measurement of Nanoparticle Size and Shape Distribution N2 - In this lecture, following points are addressed: – Advantages of correlative analysis in electron microscopy – Measurement principle of the different electron microscopy modes used – Presentation of the nanomaterials used for this study – Role of sample preparation – Sequence kV variation with InLens & transmission detection of the same field-of-view – Conclusive remarks including Monte Carlo simulations T2 - Microscopy and Microanalysis 2024 CY - Cleveland, OH, USA DA - 28.07.2024 KW - Correlative analysis KW - Electron microscopy KW - Nanoparticles KW - SEM KW - STEM-in-SEM KW - Particle size distribution KW - Titanium dioxide PY - 2024 AN - OPUS4-60804 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - VAMAS Regional Workshop in Germany N2 - An overview on the VAMAS technical working areas (TWA) and projects where Germany is active has been given. The role of VAMAS as an international pre-standardisation platform, including its intense collaboration with international bodies ISO, CEN, OECD and CCQM and national organizations like DIN has been highlighted. T2 - VAMAS Regional Workshop 2023 - What can pre-normative research do for industry? CY - Online meeting DA - 24.01.2023 KW - VAMAS KW - Advanced materials KW - Inter-laboratory comparisons KW - Regional workshop PY - 2023 UR - https://www.bam-akademie.de/kursangebot/kurs/vamas-regional-workshop-2023-23.html?lang=en AN - OPUS4-57281 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockenhäuser, Christian T1 - Microstructure evolution in aluminium alloy 2618 A during ageing and creep N2 - The Microstructure Evolution in Aluminium Alloy 2618 A during Ageing and Creep was presented and discussed. T2 - Microscopy & Microanalysis 2016 CY - Columbus, OH, USA DA - 24.07.2016 KW - Aluminium alloys KW - Coarsening KW - Transmission electron microscopy PY - 2016 AN - OPUS4-38268 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Report VAMAS/TWA 37 "Quantitative Microstructural Analysis" & Liaison with ISO/TC 202 "Microbeam Analysis" N2 - The progress in activities on Quantitative MicroStructural Analysis under VAMAS/TWA 37 is reviewed. Particularly the liaison with the new projects within the ISO technical committee TC 202 Microbeam Analysis is presented and discussed with respect to the identification and launching corresponding VAMAS projects. The ongoing projects "Development of guidelines for reproducible TEM specimen preparation by FIB processing", "Measurement of dislocation density in metallic materials by Transmission Electron Microscope (TEM)", "Repeatability of high angular resolution electron backscatter diffraction (HR-EBSD) analysis for elastic strain measurements", "Measurement of grain size and distribution of nanocrystalline nickel by using Transmission Kikuchi Diffraction (TKD) in SEM" and the just started project "Evaluation Method of Surface Layer Quality of TEM Specimen Prepared by focused Ion Beam Processing" are presented in detail. T2 - Versailles Project on Advanced Materials and Standards (VAMAS) 50th Steering Committee Meeting CY - London, United Kingdom DA - 15.09.2025 KW - VAMAS KW - Interlaboratory comparison KW - Microbeam Analysis KW - Electron Microscopy KW - ISO/TC 202 KW - Sample preparation PY - 2025 AN - OPUS4-64231 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Quantitative Microstructural Analysis - VAMAS TWA 37 & Liaison with ISO/TC 202 Microbeam Analysis N2 - The progress in activities on Microbeam Analysis under VAMAS/TWA 37 is reviewed. Particularly the liaison with the new projects within the ISO technical committee TC 202 is presented and discussed with respect to the possibility of identifying and launching related VAMAS projects. The recently started project FIB sample processing for TEM is highlighted. Need of more promotion for the engagement of more participants from industry and academia at national, European and international level is highlighted. Also, the competition with the other technical working areas (on 'nano' or materials-related) is critically discussed. Further, a short overview of the VAMAS areas of activities is given where Germany is involved. Planed regional VAMAS Workshops in Germany in 2023 are announced. T2 - Versailles Project on Advanced Materials and Standards (VAMAS) 47th Steering Committee Meeting CY - Torino, Italy DA - 18.10.2022 KW - VAMAS KW - Microbeam analysis KW - FIB KW - TEM KW - Sample preparation KW - EBSD PY - 2022 UR - https://amdgroup.inrim.it/events/vamas-sc-meeting-47 AN - OPUS4-56146 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Terborg, R. A1 - Kim, K. J. A1 - Hodoroaba, Vasile-Dan T1 - Determination of Thin Film Thickness and Composition using Energy Dispersive EPMA N2 - The thickness of thin films can be measured by various methods, e.g., profilometry, ellipsometry, atomic force microscopy (AFM), or X-ray reflectometry. For the additional determination of thin film composition, techniques like X-ray photoelectron spectroscopy (XPS) or mass spectrometry-based techniques can be used. An alternative non-destructive technique is electron probe microanalysis (EPMA). This method assumes a sample of homogenous (bulk) chemical composition, so that it cannot be usually applied to thin film samples. However, in combination with the thin film software StrataGEM, the thickness as well as the composition of such films on a substrate can be determined. This has been demonstrated for FeNi on Si and SiGe on Al2O3 film systems. For both systems five samples with different elemental composition and a reference were produced and characterised by Korean research institute KRISS using inductively coupled plasma mass spectrometry (ICP-MS), Rutherford backscattering (RBS), and transmission electron microscopy (TEM). These samples were used for an international round robin test. In 2021, a new and open-source thin film evaluation programme called BadgerFilm has been released. It can also be used to determine thin film composition and thickness from intensity ratios of the unknown sample and standards (k-ratios). In this contribution, we re-evaluated the data acquired for the FeNi and SiGe systems using the BadgerFilm software package and compared the resulting composition and thickness with the results of the established StrataGEM software and other reference methods. With the current evaluation, the BadgerFilm software shows good agreement with the composition and thickness calculated by StrataGEM and as the reference values provided by the KRISS. KW - Thin films KW - Elemental composition KW - Film thickness KW - EPMA (Electron Probe Microanalysis) PY - 2022 DO - https://doi.org/10.1017/S143192762200318X VL - 28 IS - Suppl. 1 SP - 672 EP - 673 PB - Cambridge University Press AN - OPUS4-55437 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radnik, Jörg T1 - Deep Insights into Functionalised Nanoparticles with Photoelectron Spectroscopy N2 - Modern instrumentation X-ray photoelectron instrumentation combines soft and hard X-rays. Additonally, in the last years methods were developed for the analysis of the measurement data to elucidate the composition and thickness of coatings of nanoparticles. In this presentation four examples will be presented: quantum dots, silica-coated iron-oxide nanoparticles, mixed Fe-Ni-O nanoparticles and amine-functionalized silica nanoparticles. These different nanoparticles are used for displays, for biomedicine, for water splitting, and as additives and fillers. T2 - United Kingdom Surface Analysis Forum Meeting 2025 CY - Teddington, UK DA - 15.07.2025 KW - Simulation KW - Oxygen evolution reaction KW - Transmission electron microscopy KW - Quantitative nuclear magnetic resonance (qNMR) PY - 2025 AN - OPUS4-63733 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radnik, Jörg T1 - VAMAS Project A33: Chemical composition of functionalized graphene with X ray photoelectron spectroscopy (XPS) N2 - The results of the interlaboratory comparison about the chemical composition of functionalized graphene are presented. T2 - DIN Meeting NA 062-08-16 AA CY - Berlin, Germany DA - 25.05.2023 KW - X-ray photoelectron spectroscopy KW - Functionalized graphene KW - Interlaboratory comparison KW - VAMAS PY - 2023 AN - OPUS4-57650 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Knigge, Xenia T1 - Characterization of sterilized nanoparticles by lab-based XPS and HAXPES N2 - The novel lab-based HAXPES spectrometer (ULVAC-PHI Quantes) gives us the possibility to measure XPS at 1486.6 eV (monochromatic Al Kα source) and HAXPES at 5414.9 eV (monochromatic Cr Kα source) on a sample at the same position. The surface analysis with this spectrometer leads to an information depth of about 10 nm for XPS and in comparison, to an analysis of deeper regions of about 30 nm for HAXPES measurements. This method provides a nondestructive way to distinguish between the near-surface region of the nanoparticles and the whole nanoparticle. Additionally, HAXPES gives access to deeper core levels at higher energy. An application of this technique is presented using nanoparticles. The results shown were obtained with nanoparticles, that were treated differently by means of sterilization for nanosafety (i.e., before studying their toxicity it is important to establish whether nanomaterials are sterile and, if not, to be treated either via microwave or autoclave sterilisation). As a complementary method, the data is compared with SEM and EDX measurements. All methods demonstrate the influence of sterilization. More specifically, these results show that the sterilization step must be considered in the physical-chemical description of the particles for establishing reliable (quantitative structure-activity) relationships. T2 - ECASIA 2022 CY - Limerick, Ireland DA - 29.05.2022 KW - XPS KW - HAXPES KW - Nanoparticles PY - 2022 AN - OPUS4-54968 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Knigge, Xenia A1 - Radnik, Jörg T1 - Physico-chemical characterization of sterilized Ce0.5Zr0.5O2 nanoparticles by XPS / HAXPES / SEM N2 - Here a dataset of XPS, HAXPES and SEM measurements for the physico-chemical characterization of sterilized Ce0.5Zr0.5O2 nanoparticles is presented. The measurements are part of the H2020 project “NanoSolveIT”. KW - XPS KW - HAXPES KW - SEM KW - NanoSolveIT KW - Ce0.5Zr0.5O2 nanoparticles PY - 2023 DO - https://doi.org/10.5281/zenodo.7965445 PB - Zenodo CY - Geneva AN - OPUS4-57670 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radnik, Jörg T1 - Analysis of Nanoparticles N2 - The determination of the thickness and composition of the coating is crucial for the understanding of the properties of nanoparticles. Four different approaches will be presented: (i) numerical methods, (ii) descriptive formulae, (iii) the simulation of spectra with Monte-Carlo methods, and (iv) inelastic background analysis. The advantages and limits of these methods will be discussed. T2 - XPS Workshop CY - Teddington, United Kingdom DA - 14.07.2025 KW - Numerical simulation KW - Emperical formulae KW - Simulation KW - Inelastic background analysis PY - 2025 AN - OPUS4-63732 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radnik, Jörg T1 - Correlating HR-TEM and XPS to elucidate the core-shell structure of ultrabright CdSE/CdS semiconductor quantum dots N2 - Controlling the thickness and tightness of surface passivation shells is crucial for many applications of core-shell nanoparticles (NP). Usually, to determine shell thickness, core and core/shell particle are measured individually requiring the availability of both nanoobjects. This is often not fulfilled for functional nanomaterials such as many photoluminescent semiconductor quantum dots (QD) used for bioimaging, solid state lighting, and display technologies as the core does not show the application-relevant functionality like a high photoluminescence (PL) quantum yield. This calls for a whole nanoobject approach. Moreover, the thickness of the organic coating remains often unclear. By combining high-resolution transmission electron microscopy (HR-TEM) and X-ray photoelectron spectroscopy (XPS), a novel whole nanoobject approach is developed representatively for an ultrabright oleic acid-stabilized, thick shell CdSe/CdS QD with a PL quantum yield close to unity. The size of this spectroscopically assessed QD, is in the range of the information depth of usual laboratory XPS. Information on particle size and monodispersity were validated with dynamic light scattering (DLS) and small angle X-ray scattering (SAXS) and compared to data derived from optical measurements. The results of the different methods match very well within the different measurement uncertainties. Additionally, results obtained with energy-resolved XPS using excitation energies between 200 eV and 800 eV are discussed with respect to a potential core/shell intermixing. Moreover, the future application potential of this approach correlating different sizing and structural methods is discussed considering the method-inherent uncertainties and other core/multi-shell nanostructures. T2 - E-MRS Fall Meeting CY - Online meeting DA - 20.09.2021 KW - Core-shell nanoparticles KW - Quantum dots KW - High-resolution transmission electron microscopy KW - X-ray Photoelectron Spectroscopy PY - 2021 AN - OPUS4-53365 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Knigge, Xenia A1 - Radnik, Jörg T1 - Physico-chemical characterization of CeO2/Co3O4 nanoparticles by XPS / HAXPES / SEM N2 - Here a dataset of XPS, HAXPES and SEM measurements for the physico-chemical characterization of CeO2/Co3O4 nanoparticles is presented. The measurements are part of the H2020 project “NanoSolveIT”. KW - HAXPES KW - XPS KW - SEM KW - Nanoparticles KW - CeO2/Co3O4 PY - 2023 DO - https://doi.org/10.5281/zenodo.7989698 PB - Zenodo CY - Geneva AN - OPUS4-57760 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Knigge, Xenia A1 - Radnik, Jörg T1 - Physico-chemical characterization of Fe3O4 nanoparticles by XPS / HAXPES / SEM N2 - Here a dataset of XPS, HAXPES and SEM measurements for the physico-chemical characterization of Fe3O4 nanoparticles is presented. The measurements are part of the H2020 project “NanoSolveIT”. KW - HAXPES KW - XPS KW - SEM KW - Fe3O4 KW - Nanoparticles PY - 2023 DO - https://doi.org/10.5281/zenodo.7990085 PB - Zenodo CY - Geneva AN - OPUS4-57759 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radnik, Jörg T1 - Interlaboratory comparisons for validated measurements of the surface chemistry of nanomaterials N2 - Interlaboratory comparisons are essential tools for validating new protocols or methods. The properties of advanced materials are largely determined by surface chemistry. Using a VAMAS interlaboratory comparison on the surface functionalization of GR2DM, it is explained what insights can be gained from such a comparison.” T2 - Nanomesure France Journee technique CY - Paris, France DA - 04.11.2025 KW - VAMAS KW - Functionalized graphene KW - X-ray photoelectron spectroscopy PY - 2025 AN - OPUS4-65002 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hodoroaba, Vasile-Dan A1 - Rades, Steffi A1 - Salge, T. A1 - Mielke, Johannes A1 - Ortel, Erik A1 - Schmidt, R. T1 - Characterisation of nanoparticles by means of high-resolution SEM/EDS in transmission mode N2 - Advances in scanning electron microscopy (SEM) enable the high-resolution imaging of single nanoparticles (NPs) with sizes well below 10 nm. The SEM analysis in transmission mode (T-SEM) of NPs on thin film supports has many benefits when compared to the analysis of NPs on bulk substrates. The enhanced material (mass – thickness) contrast of the T-SEM imaging mode is well suited for in-depth and, particularly valuable, to very accurate, traceable, lateral dimensional measurements of NPs. Compared to samples prepared on bulk substrates, T-SEM with energy dispersive X-ray spectroscopy (EDS) achieves a drastically improved spatial resolution of the emitted X-rays. The poor signal-to-noise ratio of the X-ray spectra emitted by a single nanoparticle (NP) can be improved by the use of high-sensitivity (high collection solid angle) silicon drift (SDD), energy-dispersive X-ray spectrometers (EDS). The EDS spectral imaging of a single NP with a spatial resolution below 10 nm has become possible. This is demonstrated by means of various examples of nanostructures. Advanced data processing of T-SEM/EDS results sets the stage for the automated classification of NPs by feature analysis. This method combines the detection of morphological structures of interest by image processing of T-SEM micrographs with the chemical classification by EDS. T2 - European Microbeam Analysis Society’s 14th European Workshop on Modern Developments and Applications in Microbeam Analysis (EMAS 2015) CY - Portorož, Slovenia DA - 03.05.2015 KW - High-resolution KW - SEM KW - T-SEM KW - EDX KW - Nanoparticles PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-355628 UR - http://iopscience.iop.org/article/10.1088/1757-899X/109/1/012006 DO - https://doi.org/10.1088/1757-899X/109/1/012006 SN - 1757-899X VL - 109 SP - 012006-1 EP - 012006-12 PB - IOP Publishing Ltd CY - Bristol, UK AN - OPUS4-35562 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kömmling, Anja A1 - Jaunich, Matthias A1 - Pourmand, P. A1 - Wolff, Dietmar A1 - Gedde, U.W. T1 - Influence of ageing on sealability of elastomeric O-rings N2 - At BAM, which is the federal institute for materials research and testing in Germany, it is one of our tasks to evaluate the safety of casks designed for transport and/or storage of radioactive material. This includes the assessment of the service lifetime of elastomeric seals that are part of the container lid system with regard to the requirements for long-term safety (40 years and more) of the containers. Therefore, we started an accelerated ageing programme with selected rubbers often used for seals (HNBR, EPDM and FKM) which are aged at four different temperatures (75 °C, 100 °C, 125 °C and 150 °C) up to 1.5 years. In order to assess sealability, O-rings are aged in compression by 25 % (corresponding to the compression during service) between plates as well as in flanges that allow leakage rate measurements. For comparison, uncompressed O-rings are aged as well. Further methods characterising seal performance are compression stress relaxation (CSR) reflecting the loss of sealing force of a compressed seal over time, and compression set (CS) which represents the recovery behaviour of a seal after release from compression. Additionally, hardness is measured for information about the change of mechanical properties. The experimental results indicate that while hardness, CSR and CS show considerable degradation effects, the leakage rate stays relatively constant or even decreases until shrinkage combined with the loss of resilience of the aged seal leads to leakage. This demonstrates that static leakage rate, which is the only available direct seal performance criterion, has only limited sensitivity towards the degradation of the seal material. CS data is extrapolated using time-temperature shifts and Arrhenius graphs. An exemplary CS of 50 % would be reached after approx. 1.2, 17 and 29 years at 60 °C for HNBR, EPDM and FKM respectively. T2 - PolymerTec 2016 CY - Merseburg, Germany DA - 15.06.2016 KW - Compression KW - Leakage KW - Degradation KW - Rubber KW - Lifetime PY - 2017 DO - https://doi.org/10.1002/masy.201600157 SN - 1022-1360 SN - 1521-3900 VL - 373 IS - 1 SP - UNSP 1600157, 1 EP - 10 PB - WILEY-V C H VERLAG GMBH CY - Weinheim AN - OPUS4-40958 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mrkwitschka, Paul A1 - Abram, Sarah-Luise A1 - Thünemann, Andreas A1 - Rühle, Bastian A1 - Radnik, Jörg A1 - Bresch, Harald A1 - Resch-Genger, Ute A1 - Hodoroaba, Vasile-Dan T1 - The Role of Electron Microscopy in the Development of Monodisperse Cubic Iron Oxide Nanoparticles as Certified Reference Material for Size and Shape N2 - BAM is currently building up a platform of novel nanoRMs relying on iron oxide nanoparticles of different shape, size and surface chemistry. Iron oxide was chosen as a core material because of its relevance to the material and life sciences. As a first candidate of this series, we present cubic iron oxide nanoparticles with a nominal edge length of 8 nm. These particles were synthesized by thermal decomposition of iron oleate in high boiling organic solvents adapting well-known literature procedures. After dilution to a concentration suitable for electron microscopy (TEM and SEM) as well as for small-angle X-ray scattering (SAXS) measurements, the candidate nanoRM was bottled and assessed for homogeneity and stability by both methods following the guidelines of ISO 17034 and ISO Guide 35. The particle sizes obtained by both STEM-in-SEM and TEM are in excellent agreement with a minimum Feret of 8.3 nm ± 0.7 nm. The aspect ratio (AR) of the iron oxide cubes were extracted from the images as the ratio of minimum Feret to Feret resulting in an AR of 1.18 for TEM to 1.25 for SEM. Alternatively, a rectangular bounding box was fitted originating from the minimum Feret and the longest distance through the particle in perpendicular direction. This led to AR values of 1.05 for TEM and 1.12 for SEM, respectively. The results confirm the almost ideal cubic shape. KW - Reference nanoparticles KW - Iron oxide KW - Cubical shape KW - Electron microscopy KW - SAXS KW - Nano CRM KW - Size PY - 2022 DO - https://doi.org/10.1017/S1431927622003610 SN - 1435-8115 VL - 28 IS - Suppl. 1 SP - 802 EP - 805 PB - Cambridge University Press AN - OPUS4-55599 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radnik, Jörg T1 - Reliable measurements of the chemical composition of graphene-related 2D materials with X-ray photoelectron spectroscopy N2 - Graphene and related 2D materials (GR2Ms) are now entering an exciting phase of commercialization and use in products. Graphene nanoplatelets (GNPs) can be obtained in rather large quantities, but the properties of these industrially produced powders can vary depending on the production method, and even from batch to batch. Understanding and optimizing the surface chemistry of GNPs, modified through chemical functionalization processes is crucial, because it affects their dispersibility in solvents and matrices for the purpose of embedding them into real-world products. Therefore, reliable and repeatable measurements of the surface chemistry of functionalized GNPs are an important issue for suppliers as well as users of these materials. To address these concerns, international documentary ISO standards for measurement methodologies are under development which incorporate protocols that are becoming widely accepted in the community. Recently, it was shown that pelletizing led to lower average O/C atomic ratios than those measured for powders [1]. In another study, the influence of the morphology on the degree of functionalization was shown [2]. As expected, a higher degree of functionalization was detected for smaller GNPs. The functionalization was located at the outermost surfaces of the GNPs by comparing experiments using photoelectron with soft (Al Kα, 1.486 keV) and hard X-rays (Cr Kα, 5.405 keV). Therefore, it is important for those using GNPs to understand both the physical and chemical properties of these particles, when considering their use in different applications. The next step for reliable characterization protocols was the realization of an interlaboratory comparison under the auspices of VAMAS (Versailles Project on Advanced Materials and Standards) with 22 participating laboratories from all over the world. Samples of oxygen-, nitrogen-, and fluorine- functionalized GNPs were provided to the participants along with a measurement protocol. Participants were asked to prepare the samples as powders on a tape, powders in a sample holder recess, or as pellets. The lower measured O/C ratio reported for pelletized samples [1] was confirmed. The lowest scattering of the results was observed for the powders measured in the recess (Fig. 1). Furthermore, an influence of the humidity on the results was observed. T2 - ECASIA 2024 CY - Gothenburg, Sweden DA - 09.06.2024 KW - Interlaboratory Comparison KW - Functionalized graphene KW - Sample preparation PY - 2024 AN - OPUS4-60533 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hodoroaba, Vasile-Dan A1 - Rades, Steffi A1 - Borghetti, P. A1 - Ortel, Erik A1 - Wirth, Thomas A1 - Garcia, S. A1 - Gómez, E. A1 - Blanco, M. A1 - Alberto, G. A1 - Martra, G. T1 - Organic surface modification and analysis of titania nanoparticles for self‐assembly in multiple layers N2 - The characteristics of TiO2 coatings can greatly influence their final performance in large‐scale applications. In the present study, self‐assembly of TiO2 nanoparticles (NPs) in multiple layers was selected as a deposition procedure on various substrates. For this, the main prerequisite constitutes the surface modification of both NPs and substrate with, for example, silane coupling agents. A set of functionalized TiO2 NPs has been produced by reaction with either (3‐aminopropyl)triethoxysilane (APTES) or (3‐aminopropyl)phosphonic acid (APPA) to functionalize the NP surface with free amino‐groups. Then, the complementary functionalized NP set can be obtained from an aliquot of the first one, through the conversion of free surface amino groups to aldehydes by reaction with glutaraldehyde (GA). Several types of TiO2 NPs differing in size, shape, and specific surface area have been functionalized. Fourier‐transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), SEM/ energy‐dispersive X‐ray spectroscopy (EDS), XPS, Auger electron spectroscopy (AES), and Time‐of‐Flight (ToF)‐SIMS analyses have been carried out to evaluate the degree of functionalization, all the analytical methods employed demonstrating successful functionalization of TiO2 NP surface with APTES or APPA and GA. KW - TiO2 KW - Nanoparticles KW - Surface functionalization KW - Layer-by-layer deposition KW - Surface chemical analysis PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-508601 DO - https://doi.org/10.1002/sia.6842 SN - 1096-9918 VL - 52 IS - 12 SP - 829 EP - 834 PB - John Wiley & Sons Ltd AN - OPUS4-50860 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mrkwitschka, Paul T1 - The Role of Electron Microscopy in the Development of Monodisperse Cubic Iron Oxide Nanoparticles as CRM for Size and Shape N2 - Due to their unique physico-chemical properties, nanoparticles are well established in research and industrial applications. A reliable characterization of their size, shape, and size distribution is not only mandatory to fully understand and exploit their potential and develop reproducible syntheses, but also to manage environmental and health risks related to their exposure and for regulatory requirements. To validate and standardize methods for the accurate and reliable particle size determination nanoscale reference materials (nanoRMs) are necessary. However, there is only a very small number of nanoRMs for particle size offered by key distributors such as the National Institute of Standards and Technology (NIST) and the Joint Research Centre (JRC) and, moreover, few provide certified values. In addition, these materials are currently restricted to polymers, silica, titanium dioxide, gold and silver, which have a spherical shape except for titania nanorods. To expand this list with other relevant nanomaterials of different shapes and elemental composition, that can be used for more than one sizing technique, we are currently building up a platform of novel nanoRMs relying on iron oxide nanoparticles of different shape, size and surface chemistry. Iron oxide was chosen as a core material because of its relevance for the material and life sciences. T2 - Microscopy and Microanalysis 2022 CY - Online meeting DA - 31.07.2022 KW - Certified Referencematerial KW - Cubical Iron Oxide KW - Nanoparticles KW - Electron Microscopy KW - Small-Angle X-ray Scattering PY - 2022 AN - OPUS4-57035 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wollschläger, Nicole A1 - Palasse, L. A1 - Häusler, Ines A1 - Dirscherl, K. A1 - Oswald, F. A1 - Narbey, S. A1 - Ortel, Erik A1 - Hodoroaba, Vasile-Dan T1 - Characterization of the inner structure of porous TiO2 nanoparticle films in dye sensitive solar cells (DSSC) by focused ion beam (FIB) tomography and transmission Kikuchi diffraction (TKD) in the scanning electron microscope (SEM) N2 - A combined methodical approach is tested for the first time with respect to the characterization of the inner structure of porous TiO2 layers infiltrated with ruthenium molecular sensitizer as typically used in modern dye sensitized solar cells (DSSC). Their performance is directly linked to the surface area ‘offered’ by the pore Network to the dye. The micrometer thick layer employed was manufactured by screen-printing of a starting TiO2 powder constituted of shape-controlled, bipyramidal anatase nanoparticles (NPs) on FTO/glass substrates. The analytical methods exploited in our study are Focused Ion Beam (FIB) slicing followed by 3D reconstruction as well as the new approach transmission Kikuchi diffraction (TKD) technology in the scanning electron microscope (SEM). While the first method results in the visualization of the 3D pore network within the TiO2 layer, the second one can be successfully applied to analyze the crystal orientation of grains (i.e. NPs in our case) in nanometer resolution. Moreover, size and shape distribution of the TiO2 NPs within the layer can be extracted. SEM in transmission mode and atomic force microscopy (AFM) have been used to verify the dimensional data obtained by the new combined methodical approach. Its analytical benefits but also the challenges and limitations are highlighted. KW - Transmission Kikuchi diffraction KW - Focused ion beam tomography KW - Titanium dioxide KW - Nanoparticles KW - Porosity KW - Particle size KW - DSSC PY - 2017 DO - https://doi.org/10.1016/j.matchar.2017.06.030 SN - 1044-5803 SN - 1873-4189 VL - 131 SP - 39 EP - 48 PB - Elsevier AN - OPUS4-40875 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kömmling, Anja A1 - Jaunich, Matthias A1 - Goral, Milan A1 - Wolff, Dietmar T1 - Insights for lifetime predictions of O-ring seals from five-year long-term aging tests N2 - O-rings made of HNBR, EPDM and FKM were aged in the compressed and uncompressed state at 150 °C, 125 °C, 100 °C, 75 °C, 60 °C and 23 °C for aging times of up to five years. Hardness was measured and increased with aging time and temperature for HNBR and EPDM, but it remained practically constant for FKM. Indenter modulus measurements were performed on the lateral O-ring surface (that was free of DLO effects) to assess an influence of the compression during aging, but none was detected. The equilibrium compression set (CS) exhibited faster and stronger degradation than hardness and was used for lifetime predictions using the time-temperature superposition (TTS) principle. With an end-of-lifetime criterion of 70 % CS, lifetimes of 4.5 years, 50 years and 526 years at 75 °C were estimated for HNBR, EPDM and FKM, respectively. The activation energies derived from an Arrhenius plot of the shift factors from the TTS were 85 kJ/mol, 99 kJ/mol and 78 kJ/mol for HNBR, EPDM and FKM, respectively, revealing that a higher activation energy does not necessarily mean that the material has a higher lifetime at lower temperatures. Furthermore, the measured lifetime of EPDM O-rings at 100 °C (5 years) was compared to that predicted on the basis of the lifetime at 150 °C as well as 125 °C using the corresponding shift factors. The error of the prediction was only ± 4 %. However, this precise prediction could only be achieved using the five-year long-term aging data. When using only data from aging times up to 0.5 years and 2 years, the lifetime of EPDM O-rings at 100 °C was underestimated by 31 % and 22 %, respectively. KW - HNBR KW - EPDM KW - FKM KW - DLO KW - Hardness KW - Compression set KW - Rubber KW - Elastomer KW - Degradation PY - 2020 DO - https://doi.org/10.1016/j.polymdegradstab.2020.109278 VL - 179 SP - 109278 PB - Elsevier Ltd. AN - OPUS4-51060 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias A1 - Kömmling, Anja A1 - Horn, Jutta A1 - Völzke, Holger A1 - Wolff, Dietmar T1 - Long-Term Performance of Elastomer seals - From Aging Tests to Lifetime Estimations N2 - Elastomers show a high versatility which makes them ideal materials for sealing applications in various fields. Especially under changing application conditions the high recovery potential of this class of material is beneficial to compensate temperature or pressure fluctuation, and geometrical changes resulting from mechanical loads in e.g. accident conditions. Out of these reasons elastomers are also used in containers for low and intermediate level radioactive waste and for spent fuel transportation casks. In casks designed for low and intermediate level waste elastomer seals can act as primary seal responsible for the containment function whereas in spent fuel storage and transportation casks (dual purpose casks (DPC)) elastomer seals are used as auxiliary seals to allow leakage rate measurements of metal barrier seals. An inherent prerequisite for this kind of application is the Long time-scale of operation without or with limited possibility of seal replacement. In Germany an interim storage license for DPC`s is typically issued for 40 years, a timeframe which might increase in the future due to challenges of the final repository siting procedure. For low and intermediate level waste, also long time periods are required before final disposal can be achieved. Therefore, the performance of elastomer seals over extended time periods is, as for other applications, of high importance. A typical approach to ensure long-term functionality is to perform accelerated aging tests to calculate an estimated lifetime by assuming e.g. Arrhenius like equations for the timetemperature relationship. This approach requires a suitable end of life criterion considering the application of interest. This often can represent a challenge on its own. As BAM is involved in most of the cask licensing procedures and especially responsible for the evaluation of cask-related long-term safety issues we initiated several test programs for investigating the behavior of elastomer seals. Experiments concerning the low temperature performance down to -40 °C and the influence of gamma irradiation have been started first. Currently the thermal aging behavior of elastomer seals, which is the topic of this contribution, is examined. For our aging investigations we use a broad approach to first determine the property changes in different elastomer materials due to thermo-oxidative aging at elevated temperatures and secondly, we test how the typical methods of lifetime extrapolation can be applied to these results. This Approach enables us to detect and exclude undesired side effects which very often influence lifetime estimations. In this contribution, our recent results are extended. The results show that lifetime estimation based on single material properties can be misleading and therefore a combination of several methods is recommended. T2 - ASME 2018 Pressure Vessels and Piping Conference CY - Prague, Czech Republic DA - 15.07.2018 KW - Seal performance KW - Rubber KW - Ageing PY - 2018 VL - PVP2018 SP - 84631-1 EP - 84631-8 AN - OPUS4-46346 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Analysis of Particle Size Distribution for Bimodal Model Nanoparticles by Scanning Electron Microscopy N2 - The present study addresses the capability of measurement of relative particle number concentration by scanning electron microscopy for model bimodal silica and gold samples prepared in the frame of the European research project “nPSize - Improved traceability chain of nanoparticle size measurements” as candidate reference nanoparticles. T2 - Microscopy and Microanalysis 2020 CY - Online meeting DA - 03.08.2020 KW - Nanoparticles KW - Silica KW - Gold KW - Electron microscopy KW - Particle size distribution PY - 2020 AN - OPUS4-51112 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zaghdoudi, Maha A1 - Kömmling, Anja A1 - Jaunich, Matthias A1 - Wolff, Dietmar T1 - Erroneous or Arrhenius: A Degradation Rate-Based Model for EPDM during Homogeneous Ageing N2 - To improve the predictive capability of long-term stress relaxation of elastomers during thermo-oxidative ageing, a method to separate reversible and irreversible processes was adopted. The separation is performed through the analysis of compression set after tempering. On the Basis of this separation, a numerical model for long-term stress relaxation during homogeneous ageing is proposed. The model consists of an additive contribution of physical and chemical relaxation. Computer simulations of compression stress relaxation were performed for long ageing times and the results were validated with the Arrhenius treatment, the kinetic study and the time-temperature superposition technique based on experimental data. For chemical relaxation, two decay functions are introduced each with an activation energy and a degradative process. The first process with the lower activation energy dominates at lower ageing times, while the second one with the higher activation energy at longer ageing times. A degradation-rate based model for the evolution of each process and ist contribution to the total system during homogeneous ageing is proposed. The main advantage of the model is the possibility to quickly validate the interpolation at lower temperatures within the range of slower chemical processes without forcing a straight-line extrapolation. KW - Kinetic study KW - Arrhenius KW - TTS KW - Modeling KW - Chemical processes KW - Stress relaxation PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-512931 DO - https://doi.org/10.3390/polym12092152 SN - 2073-4360 VL - 12 IS - 9 SP - 1 EP - 21 AN - OPUS4-51293 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Goral, Milan A1 - Kömmling, Anja A1 - Probst, Ulrich A1 - Wossidlo, Peter A1 - Jaunich, Matthias A1 - Wolff, Dietmar A1 - Völzke, Holger T1 - Langzeitversuche über 10 Jahre an Federkern-Metalldichtungen mit Aluminium- bzw. Silberummantelungen N2 - Federunterstützte Metalldichtungen mit Aluminium(Al)- oder Silber(Ag)-Ummantelung werden u.a. in Behältern für Wärme entwickelnde radioaktive Abfälle eingesetzt, da diese Dichtungen eine sehr gute Dichtheit gewährleisten sowie Langlebigkeit und Beständigkeit gegenüber erhöhten Temperaturen und radioaktiver Strahlung aufweisen. Auch wenn die Sicherheit solcher Behälter und der verwendeten Dichtungen vielfach belegt wurde, sind sie Gegenstand andauernder Forschung, etwa im Hinblick auf eine absehbar benötigte verlängerte Zwischenlagerdauer. Aus diesem Grund werden an der Bundesanstalt für Materialforschung und -prüfung (BAM) im Fachbereich 3.4 „Sicherheit von Lagerbehältern“ seit über 20 Jahren Versuche an solchen Metalldichtungen durchgeführt. Dabei sollen zusätzliche Erkenntnisse hinsichtlich der Sicherheitsreserven der Dichtungen in unterstellten Störfallszenarien (axiale Bewegung des Deckelsystems bzw. Aufweitung der Nutgeometrie) und insbesondere detailliertere Erkenntnisse zum Langzeitverhalten gewonnen werden. KW - Federunterstützte Metalldichtungen KW - Transport- und Lagerbehälter für radioaktive Stoffe KW - Langzeitversuche KW - Alterung KW - Dichtheit KW - Leckagerate KW - Helium-Dichtheitsprüfung PY - 2023 VL - 2023 SP - 43 EP - 63 PB - ISGATEC GmbH CY - Mannheim AN - OPUS4-56399 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bresch, Harald A1 - Schmidt, Alexandra A1 - Bachmann, V. A1 - Kämpf, K. A1 - Kuhlbusch, T. A1 - Schwirn, K. A1 - Völker, D. ED - Bosse, H. ED - Buhr, E. ED - Dziomba, T. ED - Hodoroaba, Vasile-Dan ED - Klein, T. ED - Krumrey, M. T1 - OECD Test Guideline on particle size and size distribution of manufactured nanomaterials N2 - The properties of nanomaterials are influenced not only by their chemical composition but also by physical properties (such as size, geometry and crystal structure). For the reliable determination and assessment of behaviour and effects of nanomaterials as well as for the determination of the exposure of humans and environment a comprehensive physical-chemical characterization of nanomaterials is essential. This is an important prerequisite to identify them as nanomaterials and to interpret and compare test results and - in future – to forecast interaction and effects of nanomaterials. In 2006, the OECD launched a sponsorship program for the testing of nanomaterials in which 11 nanomaterials were thoroughly investigated using a variety of methods. The aim of the project was, among other things, to find out where problems occur and where there are gaps in the measurement and test procedures and where are changes required. An important outcome of the sponsorship program was the finding that the OECD Test Guidelines should in several cases be extended to the specific needs in testing of nanomaterials. The existing standardized test methods of the OECD for physical-chemical characterization have not been developed for nanomaterials in particular. A high demand for an extension of the test guidelines was identified. Germany complied with the OECD's request in 2017 and has agreed to extend the “Test Guideline on Particle Size Distribution / Fiber Length and Diameter Distributions Test Guideline” for Manufactured Nanomaterials (MN). UBA commissioned BAM and BAuA with the preparation of the Test Guideline. The aim of the project is the development of a harmonized test protocol for a valid and reproducible determination of particle size and size distribution which is one of the most relevant physical-chemical properties for MNs. Different measuring methods provide different results for the size distribution of the particles. This is caused by the different measuring principles of the methods. Each method measures a specific parameter that ultimately determines particle size. First, the measured quantity differs for each method (Scattered light intensity, 2D image / projection, electric mobility, etc.). Second, the calculated diameters of the MN may differ (Feret Diameter, Area Projection, Mobility Diameter, Aerodynamic Diameter, Hydrodynamic Diameter). Third, a measuring method provides a size distribution which is measured either mass-based, surface-based or number-based. A conversion between the results requires additional parameters and thus possibly increases the measurement error. In addition to the technical differences, the individual parameters are strongly influenced by the structure and material of the nanoparticles. For example, a surface functionalization can lead to very different results in the size distribution. The suitability of measurement methods differs with the material of the MN. As a result, two very different results can be measured for the particle size distribution using two different methods, which are nevertheless both correct. Several large projects in recent years therefore concluded that nanomaterials should be characterized by at least two complementary method. Imaging techniques are regarded as one of these methods for the characterization, the complementary methods are supposed to be statistical methods. The different results for the size distribution of nanomaterials become problematic for the registration of new MN. A comparable and reproducible size distribution is a prerequisite for a standardized registration. In the future, the particle size distribution in the EU will also decide on the classification of a substance as a nanomaterial or as a non-nanomaterial. Especially in borderline cases, a standardized and comparable measurement methodology is therefore essential. T2 - NanoWorkshop 2018: Workshop on Reference Nanomaterials CY - Berlin, Germany DA - 14.05.2018 KW - OECD KW - Guideline KW - Particle size distribution KW - Nano KW - Prüfrichtlinie PY - 2019 SN - 978-3-95606-440-1 DO - https://doi.org/10.7795/110.20190412 SN - 0179-0609 VL - F-61 SP - 125 EP - 132 PB - Physikalisch-Technische Bundesanstalt CY - Braunschweig und Berlin AN - OPUS4-49511 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Peters, R. A1 - Elbers, I. A1 - Undas, A. A1 - Sijtsma, E. A1 - Briffa, S. A1 - Carnell-Morris, P. A1 - Siupa, A. A1 - Yoon, T.-H. A1 - Burr, L. A1 - Schmid, D. A1 - Tentschert, J. A1 - Hachenberger, Y. A1 - Jungnickel, H. A1 - Luch, A. A1 - Meier, F. A1 - Kocic, J. A1 - Kim, J. A1 - Park, B. C. A1 - Hardy, B. A1 - Johnston, C. A1 - Jurkschat, K. A1 - Radnik, Jörg A1 - Hodoroaba, Vasile-Dan A1 - Lynch, I. A1 - Valsami-Jones, E. T1 - Benchmarking the ACEnano toolbox for characterisation of nanoparticle size and concentration by interlaboratory comparisons N2 - ACEnano is an EU-funded project which aims at developing, optimising and validating methods for the detection and characterisation of nanomaterials (NMs) in increasingly complex matrices to improve confidence in the results and support their use in regulation. Within this project, several interlaboratory comparisons (ILCs) for the determination of particle size and concentration have been organised to benchmark existing analytical methods. In this paper the results of a number of these ILCs for the characterisation of NMs are presented and discussed. The results of the analyses of pristine well-defined particles such as 60 nm Au NMs in a simple aqueous suspension showed that laboratories are well capable of determining the sizes of these particles. The analysis of particles in complex matrices or formulations such as consumer products resulted in larger variations in particle sizes within technologies and clear differences in capability between techniques. Sunscreen lotion sample analysis by laboratories using spICP-MS and TEM/SEM identified and confirmed the TiO2 particles as being nanoscale and compliant with the EU definition of an NM for regulatory purposes. In a toothpaste sample orthogonal results by PTA, spICP-MS and TEM/SEM agreed and stated the TiO2 particles as not fitting the EU definition of an NM. In general, from the results of these ILCs we conclude that laboratories are well capable of determining particle sizes of NM, even in fairly complex formulations. KW - Nanomaterials KW - Benchmarking KW - Inter-laboratory comparison KW - ACEnano KW - Characterisation KW - Size KW - Concentration PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-531852 DO - https://doi.org/10.3390/molecules26175315 SN - 1420-3049 VL - 26 IS - 17 SP - 1 EP - 23 PB - MDPI CY - Basel AN - OPUS4-53185 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Cosimi, Andrea A1 - Stöbener, Daniel D. A1 - Nickl, Philip A1 - Schusterbauer, Robert A1 - Donskyi, Ievgen A1 - Weinhart, Marie T1 - Interfacial nanoengineering of hydrogel surfaces via block copolymer self-assembly N2 - Synthetic polymer hydrogels are valuable matrices for biotransformations, drug delivery, and soft implants. While the bulk properties of hydrogels depend on chemical composition and network structure, the critical role of interfacial features is often underestimated. This work presents a nanoscale modification of the gel−water interface using polymer brushes via a straightforward “grafting-to” strategy, offering an alternative to more cumbersome “grafting-from” approaches. Functional block copolymers with photoreactive anchor blocks are successfully self-assembled and UV-immobilized on hydrogel substrates despite their low solid content (<30 wt %). This versatile technique works on both bulk- and surface-immobilized hydrogels, demonstrated on poly(hydroxypropyl acrylate), poly(N-isopropylacrylamide), and alginate gels, allowing precise control over grafting density. X-ray photoelectron spectroscopy and time-of-flight secondary ion mass spectrometry revealed a homogeneous bilayered architecture. By “brushing-up”, the hydrogels’ interface can be tailored to enhance protein adsorption, improve cell adhesion, or impair the diffusive uptake of small molecules into the bulk gels. This effective interfacial nanoengineering method is broadly applicable for enhancing hydrogel performance across a wide range of applications. KW - Brushing-up KW - Benzophenone KW - LCTS-type polymer KW - Poly(glycidyl ether) (PGE) KW - Fibroblast adhesion KW - XPS KW - ToF-SIMS PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-652966 DO - https://doi.org/10.1021/acsami.4c18632 SN - 1944-8244 VL - 17 IS - 6 SP - 10073 EP - 10086 PB - American Chemical Society (ACS) CY - Washington, DC AN - OPUS4-65296 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Müller, Anja A1 - Sparnacci, K. A1 - Unger, Wolfgang A1 - Tougaard, S. T1 - Determining nonuniformities of core-shell nanoparticle coatings by analysis of the inelastic background of X-ray photoelectron spectroscopy survey spectra N2 - Most real core-shell nanoparticle (CSNP) samples deviate from an ideal core-shell structure potentially having significant impact on the particle properties. An ideal structure displays a spherical core fully encapsulated by a shell of homogeneous thickness, and all particles in the sample exhibit the same shell thickness. Therefore, analytical techniques are required that can identify and characterize such deviations. This study demonstrates that by analysis of the inelastic background in X-ray photoelectron spectroscopy (XPS) survey spectra, the following types of deviations can be identified and quantified: the nonuniformity of the shell thickness within a nanoparticle sample and the incomplete encapsulation of the cores by the shell material. Furthermore, CSNP shell thicknesses and relative coverages can be obtained. These results allow for a quick and straightforward comparison between several batches of a specific CSNP, different coating approaches, and so forth. The presented XPS methodology requires a submonolayer distribution of CSNPs on a substrate. Poly(tetrafluoroethylene)-poly(methyl methacrylate) and poly(tetrafluoroethylene)-polystyrene polymer CSNPs serve as model systems to demonstrate the applicability of the approach. KW - Core-shell KW - Nanoparticles KW - Inelastic background KW - Polymers KW - QUASES KW - XPS PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-511315 DO - https://doi.org/10.1002/sia.6865 SN - 0142-2421 SN - 1096-9918 VL - 52 SP - 1 EP - 8 PB - Wiley CY - Chichester AN - OPUS4-51131 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kämpf, K. A1 - Bachmann, V. A1 - Bresch, Harald A1 - Schmidt, Alexandra A1 - Kuhlbusch, T. A1 - Schwirn, K. A1 - Völker, D. ED - Bosse, H. ED - Buhr, E. ED - Dziomba, T. ED - Hodoroaba, Vasile-Dan ED - Klein, T. ED - Krumrey, M. T1 - OECD Test Guideline on particle size and particle size distribution of manufactured nanomaterials: simultaneous measurement of length and diameter of fibers N2 - The new OECD test guideline will address the following four main steps in the determination of the length and width distributions of fibers: sample preparation, image acquisition, data evaluation and uncertainty analysis. As the sample preparation has to be optimized for each material, general quality criteria will be given in the protocol. For full visibility of a fiber the appropriate resolution has to be chosen. In the data evaluation the length and diameter of each fiber will be determined concurrently to allow for application of different regulatory definitions. The quality of the results critically depends on the sample preparation as well as the data evaluation. In this step the classification rules have to be formulated and followed accurately in order to optimize reproducibility of the method. The SOP will be validated in an international round robin test, which is planned for 2018/2019. T2 - NanoWorkshop 2018: Workshop on Reference Nanomaterials CY - Berlin, Germany DA - 14.05.2018 KW - OECD KW - Nano KW - Guideline KW - Particle size distributuion KW - Prüfrichtlinie PY - 2019 SN - 978-3-95606-440-1 DO - https://doi.org/10.7795/110.20190412 SN - 0179-0609 VL - F-61 SP - 302 EP - 302 PB - Physikalisch-Technische Bundesanstalt CY - Braunschweig und Berlin AN - OPUS4-49514 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mech, A. A1 - Gaillard, C. A1 - Marvin, H. A1 - Wohlleben, W. A1 - Hodoroaba, Vasile-Dan A1 - Babick, F. A1 - Friedrich, C. M. A1 - Brüngel, R. A1 - Rückert, J. A1 - Ghanem, A. A1 - Weigel, S. T1 - The NanoDefine Decision Framework and NanoDefiner e-Tool: a practical guide to the identification of nanomaterials N2 - The European Commission's recommendation on the definition of nanomaterial [2011/696/EU] is broadly applicable across different regulatory sectors and requires the quantitative size Determination of constituent particles in samples down to 1 nm. A material is a nanomaterial if 50 % or more of the particles are in the size range 1-100 nm. The implementation of the definition in a regulatory context challenges measurement methods to reliably identify nanomaterials and ideally also nonnanomaterials as substance or product ingredient as well as in various matrices. The EU FP7 NanoDefine project [www.nanodefine.eu] addressed these challenges by developing a robust, readily implementable and cost-effective measurement strategy to decide for the widest possible range of materials whether it is a nanomaterial or not. It is based on existing and emerging particle measurement techniques evaluated against harmonized, material-dependent performance criteria and by intra- and inter-lab comparisons. Procedures were established to reliably measure the size of particles within 1-100 nm, and beyond, taking into account different shapes, coatings and chemical compositions in industrial materials and consumer products. Case studies prove their applicability for various sectors, including food, pigments and cosmetics. A main outcome is the establishment of an integrated tiered approach including rapid screening (Tier 1) and confirmatory methods (tier 2), a decision support flow scheme and a user manual to guide end-users, such as manufacturers, in selecting appropriate methods. Another main product is the “NanoDefiner” e-Tool which implements the flow scheme in a user-friendly software and guides the user in a semi-automated way through the entire decision procedure. It allows a cost-effective selection of appropriate methods for material classification according to the EC's nanomaterial definition and provides a comprehensive report with extensive explanation of all decision steps to arrive at a transparent identification of nanomaterials as well as non-nanomaterials for regulatory purposes. T2 - NanoWorkshop 2018: Workshop on Reference Nanomaterials CY - Berlin, Germany DA - 14.05.2018 KW - Definition of nanomaterial KW - Regulation PY - 2019 SN - 978-3-95606-440-1 SN - 0179-0609 VL - F-61 SP - 114 EP - 124 PB - Physikalisch-Technische Bundesanstalt CY - Braunschweig und Berlin AN - OPUS4-49992 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kupsch, Andreas A1 - Müller, Bernd R. A1 - Hentschel, M. P. A1 - Lange, A. A1 - Trappe, Volker A1 - Laquai, René A1 - Shashev, Yury A1 - Evsevleev, Sergei A1 - Bruno, Giovanni T1 - Progress survey of X-Ray refraction imaging techniques N2 - The most substantial innovations in radiographic imaging techniques of the last two decades aim at enhanced image contrast of weakly absorbing micro and nano structures by taking advantage of X-ray refraction effects occurring at outer and inner surfaces. The applications range from fibre reinforced plastics to biological tissues. These techniques comprise, among others, X-ray refraction topography, diffraction enhanced imaging, phase contrast imaging, Talbot-Lau grating interferometry, and refraction enhanced imaging. They all make use of selective beam deflections up to a few minutes of arc: the X-ray refraction effect. In contrast to diffraction, this type of interaction has a 100 % scattering cross section, as shown experimentally. Since X-ray refraction is very sensitive to the orientation of interfaces, it is additionally a tool to detect, e.g., fibre or pore orientation. If the detector resolution exceeds the size of (small) individual features, one detects the integral information (of inner surfaces) within the gauge volume. We describe the above-mentioned techniques, and show their experimental implementation in the lab and at a synchrotron source. We also show strategies for data processing and quantitative analysis. T2 - 19th World Conference on Non-Destructive Testing CY - Munich, Germany DA - 13.06.2016 KW - grating KW - topography KW - refraction KW - X-ray PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-366194 SN - 978-3-940283-78-8 VL - 2016/158 SP - We.3.B.2, 1 EP - 9 AN - OPUS4-36619 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Laquai, René A1 - Schaupp, Thomas A1 - Müller, Bernd R. A1 - Griesche, Axel A1 - Kupsch, Andreas A1 - Lange, Axel A1 - Kannengießer, Thomas A1 - Bruno, Giovanni T1 - 3D Crack analysis in hydrogen charged lean duplex stainless steel with synchrotron refraction CT N2 - Hydrogen in metals can cause a degradation of the mechanical properties, the so-called hydrogen embrittlement. In combination with internal stresses, hydrogen assisted cracking (HAC) can occur. This phenomenon is not completely understood yet. To better characterise the cracking behaviour, it is important to gain information about the evolution of the 3D crack network. For this purpose samples of lean duplex stainless steel were loaded with hydrogen by means of electrochemical charging and investigated by means of synchrotron refraction CT and SEM fractography after uniaxial tensile loading. Synchrotron refraction CT is an analyser-based imaging (ABI) technique. It uses a Si (111) single crystal as analyser, which is placed into the beam path between sample and detector. According to Bragg’s law only incident x-rays within a narrow range around the Bragg-angle are diffracted from the analyser into the detector. Hence, the analyser acts as an angular filter for the transmitted beam. This filtering allows to turn the refraction and scattering of x-rays into image contrast. Refraction occurs at all interfaces, where the density of the material changes and is more sensitive to density changes than the attenuation. Therefore, it is possible to detect smaller cracks than with classical x-ray imaging techniques, like CT, with comparable spacial resolution. It also visualises the 3D structure of the cracks and gains quantitative information about their morphology and distribution. Since cracks introduced by HAC are usually very small and have a small opening displacement, synchrotron refraction CT is expected to be well suited for imaging this cracking mechanism and can be a valuable tool to characterise the formation and the evolution of a 3D crack network. T2 - WCNDT 2016 CY - München, Germany DA - 13.06.2016 KW - X-ray refraction KW - Computed tomography KW - Hydrogen assisted cracking KW - Duplex stainless steel PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-366481 SN - 978-3-940283-78-8 VL - BB 158 SP - Tu.4.B.3, 1 EP - 9 AN - OPUS4-36648 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Cabeza, Sandra A1 - Bruno, Giovanni A1 - Mishurova, Tatiana T1 - Characterization of multiphase metal matrix composites by means of CT and neutron diffraction N2 - The present study examines the relationship between the microstructure of multiphase metal matrix composites and their damage mechanisms. The matrix AlSi12CuMgNi was combined with 15% vol. Al₂O₃ (short fibers), and with 7% vol. Al₂O₃ + 15% vol. SiC (short fibers and whiskers, respectively). The experimental approach encompasses 3D microstructure characterization by means of computed tomography of samples (a) as-cast, (b) after heat treatment, and (c) after compression tests at room temperature. The volume fraction of different phases, their distribution, their orientation, and the presence of defects and damage are studied. The influence of the addition of SiC particles on mechanical properties of composite was investigated. Phase-specific load partition analysis for samples with fiber plane parallel to load was performed by using neutron diffraction (ND) during in-situ compression. ND results show damage in the Si phase, while Al₂O₃ short fibers carry load without damage until failure. The computed tomography observations confirm the load partition analysis. T2 - WCNDT CY - München, Germany DA - 13.06.2016 KW - thermal treatment KW - synchrotron CT KW - neutron diffraction KW - composite KW - aluminum KW - residual stress PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-365499 AN - OPUS4-36549 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Shashev, Yury A1 - Kupsch, Andreas A1 - Lange, Axel A1 - Britzke, Ralf A1 - Bruno, Giovanni A1 - Mueller, Bernd R. A1 - Hentschel, Manfred P. T1 - Talbot- Lau interferometry with a non- binary phase grating for non-destructive testing N2 - Grating interferometric set-ups have been established in the last decade. They are promising candidates to obtain enhanced image contrast from weakly absorbing micro and nano structures. They are based on X-ray refraction and near-field diffraction using the Talbot effect. At the expense of taking multiple images, Talbot-Lau grating interferometry allows separating the absorption, refraction, and scattering contributions by analysing the disturbances of a phase grating interference pattern. Contrary to other refraction enhanced methods, this technique can be applied using conventional X-ray tubes (divergent, polychromatic source). This makes it attractive to solve typical non-destructive testing problems. We investigated the efficiency of phase gratings, i.e. the visibility (the amplitude of oscillations) upon variation of propagation distance and phase grating rotation around an axis parallel to the grid lines. This grating rotation changes the grating shape (i.e. the distributions of phase shifts). This can yield higher visibilities than derived from rectangular shapes. Our study includes experimental results obtained from synchrotron radiation, as well as simulations for monochromatic radiation. The advantages of Talbot-Lau interferometry are demonstrated at the example of glass capillaries. T2 - WCNDT2016 CY - Munich, Germany DA - 13.06.2016 KW - Phase-contrast X-ray imaging KW - Talbot- Lau interferometry KW - Phase grating KW - Visibility KW - Synchrotron radiation PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-365987 SN - 978-3-940283-78-8 VL - BB 158 SP - Tu.3.G.2., 1 EP - 9 AN - OPUS4-36598 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mishurova, Tatiana A1 - Cabeza, Sandra A1 - Artzt, Katia A1 - Haubrich, J. A1 - Klaus, M. A1 - Genzel, Ch. A1 - Requena, G. A1 - Bruno, Giovanni T1 - An Assessment of Subsurface Residual Stress Analysis in SLM Ti-6Al-4V N2 - Ti-6Al-4V bridges were additively fabricated by selective laser melting (SLM) under different scanning speed conditions, to compare the effect of process energy density on the residual stress state. Subsurface lattice strain characterization was conducted by means of synchrotron diffraction in energy dispersive mode. High tensile strain gradients were found at the frontal surface for samples in an as-built condition. The geometry of the samples promotes increasing strains towards the pillar of the bridges. We observed that the higher the laser energy density during fabrication, the lower the lattice strains. A relief of lattice strains takes place after heat treatment. KW - Selective laser melting KW - Additive manufacturing KW - Heat treatment KW - Ti-6Al-4V KW - Synchrotron X-ray diffraction KW - Residual stress PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-395759 DO - https://doi.org/10.3390/ma10040348 SN - 1996-1944 VL - 10 IS - 4 SP - Article 348, 1 EP - 14 AN - OPUS4-39575 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Obaton, A-F. A1 - Fain, J. A1 - Djemaï, M. A1 - Meinel, Dietmar A1 - Léonard, Fabien A1 - Mahé, E. A1 - Lécuelle, B. A1 - Fouchet, J-J. A1 - Bruno, Giovanni T1 - In vivo XCT bone characterization of lattice structured implants fabricated by additive manufacturing N2 - Several cylindrical specimens and dental implants, presenting diagonal lattice structures with different cell sizes (600, 900 and 1200 µm) were additively manufactured by selective laser melting process. Then they were implanted for two months in a sheep. After removal, they were studied by Archimedes’ method as well as X-ray computed tomography in order to assess the penetration of bone into the lattice. We observed that the additive manufactured parts were geometrically conform to the theoretical specifications. However, several particles were left adhering to the surface of the lattice, thereby partly or entirely obstructing the cells. Nevertheless, bone penetration was clearly visible. We conclude that the 900 µm lattice cell size is more favourable to bone penetration than the 1200 µm lattice cell size, as the bone penetration is 84 % for 900 µm against 54 % for 1200 µm cell structures. The lower bone penetration value for the 1200 µm lattice cell could possibly be attributed to the short residence time in the sheep. Our results lead to the conclusion that lattice implants additively manufactured by selective laser melting enable better bone integration. KW - Biomedical engineering KW - Dentistry KW - Medical imaging KW - X-ray computer tomography PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-418648 DO - https://doi.org/10.1016/j.heliyon.2017.e00374 SN - 2405-8440 IS - 3 SP - Article e00374, 1 EP - 21 PB - Elsevier Limited CY - 125 London Wall London, EC2Y 5AS United Kingdom AN - OPUS4-41864 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Shashev, Yury A1 - Kupsch, Andreas A1 - Lange, Axel A1 - Evsevleev, Sergei A1 - Britzke, Ralf A1 - Bruno, Giovanni A1 - Müller, Bernd R. T1 - Talbot-Lau Röntgen-Interferometrie für die zerstörungsfreie Prüfung N2 - Im vergangenen Jahrzehnt sind gitterinterferometrische Röntgenabbildungen zunehmend in den Fokus des Interesses gerückt. Sie sind insbesondere dann Vorteil, wenn der in der Standardradiographie erreichbare Kontrast nicht genügt, schwach absorbierende Mikro- und Nanostrukturen abzubilden. Auf Kosten mehrerer Aufnahmen gestattet die Talbot-Lau Gitterinterferometrie, die Beiträge aus Absorption, Refraktion und (refraktiver) Streuung zu trennen. Dazu werden die Störungen der Interferenzmuster von Phasengittern ausgewertet. Im Gegensatz zu einer Vielzahl anderer refraktionsbasierter Abbildungsmethoden kann diese Technik mit konventionellen Röntgenröhren (mit divergenter, polychromatischer Strahlung) angewendet werden. Damit ist die Technik geeignet, typische ZfP-Fragestellungen zu lösen. Hier stellen wir Untersuchungen zur Effizienz von Phasengittern vor. Die Visibilität (d.h. die Höhe der Oszillation im Interferenzmuster) wird als Funktion verschiedener geometrischer Parameter verfolgt. Eine Rotation um die Achse parallel zu den Gitterstegen ändert die Form des Gitterprofils (d.h. die Verteilung der Phasenschiebungen). Die kontinuierliche Variation des Winkels und des Detektionsabstandes führt zur Identifikation von ausgezeichneten Kombinationen mit maximaler Visibilität, wobei die Abstände deutlich geringer sind als im Standardaufbau mit senkrechter Gitterbestrahlung. Unsere Studie umfasst Simulationen für monochromatische Quelle und den Vergleich zu experimentellen Ergebnissen mit der Synchrotronstrahlung. In der Literatur wurden die Vorteile der Talbot-Lau Interferometrie für die zerstörungsfreie Prüfung von Faserkompositen und Verbundwerkstoffen demonstriert. Hier werden als Beispiele Messungen an Aluminiumtitanat (Al2TiO5) Pulver gezeigt. T2 - DGZfP 2017 CY - Koblenz, Germany DA - 22.05.2017 KW - Gitterinterferometrische Röntgenabbildung KW - Phasengitter KW - Talbot-Lau Interferometrie KW - Zerstörungsfreie Prüfung PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-404691 SP - 1 EP - 10 PB - DGZfP AN - OPUS4-40469 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Laquai, René A1 - Müller, Bernd R. A1 - Kasperovich, G. A1 - Requena, G. A1 - Bruno, Giovanni T1 - Unterscheidung verschiedener charakteristischer Defekte in mittels selektivem Laserschmelzen hergestelltem Ti-6Al-4V durch Röntgen-Refraktionsradiographie N2 - Das selektive Laserschmelzen (SLM) ist eine pulverbasierte, additive Fertigungsmethode, welche die Herstellung von komplex und individuell geformten Bauteilen ermöglicht. Im Laufe der vergangenen Jahre haben verschiedene Branchen, unter anderem die Luft- und Raumfahrt Industrie, begonnen diese Technologie intensiv zu erforschen. Insbesondere die Titanlegierung Ti-6Al-V4, welche aufgrund ihrer Kombination von mechanischen Eigenschaften, geringer Dichte und Korrosionsbeständigkeit häufig in der Luft- und Raumfahrt eingesetzt wird, eignet sich für die Herstellung mittels SLM. Allerdings können durch nicht optimal gewählte Prozessparameter, welche für gewöhnlich in einer Energiedichte zusammengefasst werden, Defekte in den Bauteilen entstehen. In dieser Studie wurde untersucht, in wie weit Röntgen-Refraktionsradiographie geeignet ist diese Defekte zu detektieren und zu charakterisieren. Bei der Röntgen-Refraktionsradiographie wird die Röntgenstrahlung, nachdem sie die Probe transmittiert hat, über einen Analysatorkristall gemäß der Bragg-Bedingung in den 2D-Detektor reflektiert und dabei nach ihrer Ausbreitungsrichtung gefiltert. Dadurch wird neben der Schwächung auch die Ablenkung der Röntgenstrahlung durch Refraktion im inneren der Probe zur Bildgebung ausgenutzt. Aus den aufgenommen Refraktionsradiogrammen kann der Refraktionswert berechnet werden. Dieser ist ein Maß für die Menge an inneren Oberflächen in der Probe. Zum einen konnte gezeigt werden, dass die Röntgen-Refraktionsradiographie Defekte detektieren kann, die kleiner sind als die Ortsauflösung des verwendeten 2D-Detektors. Zum anderen können zwei verschiedene Typen von Defekten unterschieden werden. Bei dem ersten Typ handelt es sich um runde Poren mit geringer innerer Oberfläche. Diese, sogenannten „keyhole pores“ sind charakteristisch für eine zu hohe Energiedichte während des SLM Prozesses. Bei dem zweiten Typ handelt es sich um nicht komplett aufgeschmolzenes Pulver. Diese Defekte zeichnen sich durch eine hohe innere Oberfläche aus und sind charakteristisch für eine zu geringe Energiedichte. Vergleichende Messungen mit hochauflösender Synchrotron CT und optischer Mikroskopie bestätigen die charakteristischen Formen der verschiedenen Defekte. T2 - DGZfP-Jahrestagung 2018 CY - Leipzig, Germany DA - 07.05.2018 KW - Röntgen-Refraktion KW - Additive Fertigung KW - Porosität PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-449524 SN - 978-3-940283-92-4 VL - DGZfP BB166 SP - Mo.2.A.2., 1 EP - 7 AN - OPUS4-44952 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Shashev, Yury A1 - Kupsch, Andreas A1 - Lange, Axel A1 - Britzke, Ralf A1 - Bruno, Giovanni A1 - Müller, Bernd R. A1 - Hentschel, M. P. T1 - Talbot- Lau interferometry with a non- binary phase grating for non-destructive testing N2 - Grating interferometric set-ups have been established in the last decade. They are promising candidates to obtain enhanced image contrast from weakly absorbing micro and nano structures. They are based on X-ray refraction and near-field diffraction using the Talbot effect. At the expense of taking multiple images, Talbot-Lau grating interferometry allows separating the absorption, refraction, and scattering contributions by analysing the disturbances of a phase grating interference pattern. Contrary to other refraction enhanced methods, this technique can be applied using conventional X-ray tubes (divergent, polychromatic source). This makes it attractive to solve typical non-destructive testing problems. We investigated the efficiency of phase gratings, i.e. the visibility (the amplitude of oscillations) upon variation of propagation distance and phase grating rotation around an axis parallel to the grid lines. This grating rotation changes the grating shape (i.e. the distributions of phase shifts). This can yield higher visibilities than derived from rectangular shapes. Our study includes experimental results obtained from synchrotron radiation, as well as simulations for monochromatic radiation. The advantages of Talbot-Lau interferometry are demonstrated at the example of glass capillaries. T2 - 19th World Conference on Non-Destructive Testing 2016 CY - Munich, Germany DA - 13.06.2016 KW - Talbot- Lau interferometry KW - Phase grating KW - Non-destructive testing PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-383163 SP - Tu_3_G_2, 1 EP - 9 AN - OPUS4-38316 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mishurova, Tatiana A1 - Artzt, K. A1 - Haubrich, J. A1 - Requena, G. A1 - Bruno, Giovanni T1 - Exploring the correlation between subsurface residual stresses and manufacturing parameters in laser powder bed fused Ti-6Al-4V N2 - Subsurface residual stresses (RS) were investigated in Ti-6Al-4V cuboid samples by means of X-ray synchrotron diffraction. The samples were manufactured by laser powder bed fusion (LPBF) applying different processing parameters, not commonly considered in open literature, in order to assess their influence on RS state. While investigating the effect of process parameters used for the calculation of volumetric energy density (such as laser velocity, laser power and hatch distance), we observed that an increase of energy density led to a decrease of RS, although not to the same extent for every parameter variation. Additionally, the effect of support structure, sample roughness and LPBF machine effects potentially coming from Ar flow were studied. We observed no influence of support structure on subsurface RS while the orientation with respect to Ar flow showed to have an impact on RS.We conclude recommending monitoring such parameters to improve part reliability and reproducibility. KW - Additive manufacturing KW - Synchrotron X-ray diffraction KW - Residual stress KW - Ti-6Al-4V PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-474281 DO - https://doi.org/10.3390/met9020261 SN - 2075-4701 VL - 9 IS - 2 SP - 261, 1 EP - 13 PB - MDPI AN - OPUS4-47428 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Laquai, René A1 - Gouraud, F. A1 - Müller, Bernd R. A1 - Huger, M. A1 - Chotard, T. A1 - Antou, G. A1 - Bruno, Giovanni T1 - Evolution of Thermal Microcracking in Refractory ZrO2-SiO2 after Application of External Loads at High Temperatures N2 - Zirconia-based cast refractories are widely used for glass furnace applications. Since they have to withstand harsh chemical as well as thermo-mechanical environments, internal stresses and microcracking are often present in such materials under operating conditions (sometimes in excess of 1700 °C). We studied the evolution of thermal (CTE) and mechanical (Young’s modulus) properties as a function of temperature in a fused-cast refractory containing 94 wt.% of monoclinic ZrO2 and 6 wt.% of a silicate glassy phase. With the aid of X-ray refraction techniques (yielding the internal specific surface in materials), we also monitored the evolution of microcracking as a function of thermal cycles (crossing the martensitic phase transformation around 1000 °C) under externally applied stress. We found that external compressive stress leads to a strong decrease of the internal surface per unit volume, but a tensile load has a similar (though not so strong) effect. In agreement with existing literature on -eucryptite microcracked ceramics, we could explain These phenomena by microcrack closure in the load direction in the compression case, and by microcrack propagation (rather than microcrack nucleation) under tensile conditions. KW - Electro-fused zirconia KW - Microcracking KW - Synchrotron x-ray refraction radiography (SXRR) KW - Thermal expansion PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-477431 DO - https://doi.org/10.3390/ma12071017 VL - 12 IS - 7 SP - 1 EP - 15 PB - MDPI AN - OPUS4-47743 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Thiede, Tobias A1 - Mishurova, Tatiana A1 - Evsevleev, Sergei A1 - Serrano-Munoz, Itziar A1 - Gollwitzer, Christian A1 - Bruno, Giovanni T1 - 3D shape analysis of powder for laser beam melting by synchrotron X-ray CT N2 - The quality of components made by laser beam melting (LBM) additive manufacturing is naturally influenced by the quality of the powder bed. A packing density <1 and porosity inside the powder particles lead to intrinsic voids in the powder bed. Since the packing density is determined by the particle size and shape distribution, the determination of these properties is of significant interest to assess the printing process. In this work, the size and shape distribution, the amount of the particle’s intrinsic porosity, as well as the packing density of micrometric powder used for LBM, have been investigated by means of synchrotron X-ray computed tomography (CT). Two different powder batches were investigated: Ti–6Al–4V produced by plasma atomization and stainless steel 316L produced by gas atomization. Plasma atomization particles were observed to be more spherical in terms of the mean anisotropy compared to particles produced by gas atomization. The two kinds of particles were comparable in size according to the equivalent diameter. The packing density was lower (i.e., the powder bed contained more voids in between particles) for the Ti–6Al–4V particles. The comparison of the tomographic results with laser diffraction, as another particle size measurement technique, proved to be in agreement. KW - Additive manufacturing KW - Laser beam melting KW - Synchrotron computed tomography KW - Powder analysis KW - Imaging PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-474070 DO - https://doi.org/10.3390/qubs3010003 SN - 2412-382X VL - 3 IS - 1 SP - 3, 1 EP - 12 PB - MDPI AN - OPUS4-47407 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne A1 - Cabeza, S. A1 - Mishurova, Tatiana A1 - Nadammal, Naresh A1 - Thiede, Tobias A1 - Bruno, Giovanni T1 - Residual Stresses in Selective Laser Melted Samples of a Nickel Based Superalloy N2 - Additive Manufacturing (AM) through the Selective Laser Melting (SLM) route offers ample scope for producing geometrically complex parts compared to the conventional subtractive manufacturing strategies. Nevertheless, the residual stresses which develop during the fabrication can limit application of the SLM components by reducing the load bearing capacity and by inducing unwanted distortion, depending on the boundary conditions specified during manufacturing. The present study aims at characterizing the residual stress states in the SLM parts using different diffraction methods. The material used is the nickel based superalloy Inconel 718. Microstructure as well as the surface and bulk residual stresses were characterized. For the residual stress analysis, X-ray, synchrotron and neutron diffraction methods were used. The measurements were performed at BAM, at the EDDI beamline of -BESSY II synchrotronand the E3 line -BER II neutron reactor- of the Helmholtz-Zentrum für Materialien und Energie (HZB) Berlin. The results reveal significant differences in the residual stress states for the different characterization techniques employed, which indicates the dependence of the residual state on the penetration depth in the sample. For the surface residual stresses, longitudinal and transverse stress components from X-ray and synchrotron agree well and the obtained values were around the yield strength of the material. Furthermore, synchrotron mapping disclosed gradients along the width and length of the sample for the longitudinal and transverse stress components. On the other hand, lower residual stresses were found in the bulk of the material measured using neutron diffraction. The longitudinal component was tensile and decreased towards the boundary of the sample. In contrast, the normal component was nearly constant and compressive in nature. The transversal component was almost negligible. The results indicate that a stress re-distribution takes place during the deposition of the consecutive layers. Further investigations are planned to study the phenomenon in detail. T2 - European Conference on Residual Stresses - ECRS10 CY - Leuven, Belgium DA - 11.09.2018 KW - Additive Manufacturing KW - Selective Laser Melting KW - Residual Stresses PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-459818 SN - 978-1-94529-189-0 SN - 978-1-94529-188-3 DO - https://doi.org/10.21741/9781945291890-41 SN - 2474-395X SN - 2474-3941 VL - 6 SP - 259 EP - 264 PB - Materials Research Forum LLC CY - Millersville, PA 17551, USA AN - OPUS4-45981 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Khrapov, D. A1 - Surmeneva, M. A1 - Koptioug, A. A1 - Evsevleev, Sergei A1 - Léonard, Fabien A1 - Bruno, Giovanni A1 - Surmenev, R. T1 - X-ray computed tomography of multiple-layered scaffolds with controlled gradient cell lattice structures fabricated via additive manufacturing N2 - In this paper we report on the characterization by X-ray computed tomography of calcium phosphate (CaP) and polycaprolactone (PCL) coatings on Ti-6Al-4V alloy scaffolds used as a material for medical implants. The cylindrical scaffold has greater porosity of the inner part than the external part, thus, mimicking trabecular and cortical bone, respectively. The prismatic scaffolds have uniform porosity. Surface of the scaffolds was modified with calcium phosphate (CaP) and polycaprolactone (PCL) by dip-coating to improve biocompatibility and mechanical properties. Computed tomography performed with X-ray and synchrotron radiation revealed the defects of structure and morphology of CaP and PCL coatings showing small platelet-like and spider-web-like structures, respectively. KW - Additive manufacturing KW - Lattice structure KW - Multiple-layered scaffold KW - Coating KW - Medical implants KW - Computed tomography KW - Polycaprolactone KW - Calcium phosphate PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-471931 UR - http://stacks.iop.org/1742-6596/1145/i=1/a=012044 DO - https://doi.org/10.1088/1742-6596/1145/1/012044 SN - 1742-6596 VL - 1145 SP - 012044, 1 EP - 7 PB - IOP AN - OPUS4-47193 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sprengel, Maximilian T1 - Residual stress in simple and complex geometries manufactured by laser powder bed fusion N2 - Design of freedom, performance improvement, cost reduction and lead time reduction are key targets when manufacturing parts in a layer-by-layer fashion using the laser powder bed fusion process (LPBF). Many research groups are focussed on improving the LPBF process to achieve the manufacturing of sound parts from a structural integrity perspective. In particular, the formation and distribution of residual stress (RS) remains a critical aspect of LPBF. The determination of the RS in LPBF benefits from the use of neutron diffraction (ND), as it allows the non-destructive mapping of the triaxial RS with a good spatial resolution. Two case studies are presented based on experiments carried out on the angular-dispersive neutron diffractometers Strain Analyser for Large Scale Engineering Applications (SALSA) (Institut Laue Langevin, Grenoble) and STRESS-Spec (FRM II, Garching). The RS in LPBF parts having a rectangular and more complex geometry (lattice structure) is analysed. The former example discusses the mapping of the RS in a rectangular body manufactured from stainless steel 316L. The manufacturing of these parts was monitored using an in-situ thermography set-up to link the RS to the thermal history. The latter discusses the RS in a lattice structure manufactured from the nickel base superalloy IN625. This geometry is challenging to characterise, and the use of a X-ray computed tomography twin is presented as tool to support the alignment of the ND experiment. The results from these case studies show a clear link between the thermal history and the RS magnitudes, as well as giving insights on the RS formation. T2 - 1st International Conference on Advanced Manufacturing for Air, Space and Land Transportation CY - Online meeting DA - 07.03.2022 KW - AGIL KW - Residual Stress KW - X-ray and Neutron Diffraction KW - Additive Manufacturing PY - 2022 AN - OPUS4-54449 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ulbricht, Alexander T1 - Separation of the Formation Mechanisms of Residual Stresses in LPBF 316L N2 - Rapid cooling rates and steep temperature gradients are characteristic of additively manufactured parts and important factors for the residual stress formation. This study examined the influence of heat accumulation on the distribution of residual stress in two prisms produced by Laser Powder Bed Fusion (LPBF) of austenitic stainless steel 316L. The layers of the prisms were exposed using two different border fill scan strategies: one scanned from the centre to the perimeter and the other from the perimeter to the centre. The goal was to reveal the effect of different heat inputs on samples featuring the same solidification shrinkage. Residual stress was characterised in one plane perpendicular to the building direction at the mid height using Neutron and Lab X-ray diffraction. Thermography data obtained during the build process were analysed in order to correlate the cooling rates and apparent surface temperatures with the residual stress results. Optical microscopy and micro computed tomography were used to correlate defect populations with the residual stress distribution. The two scanning strategies led to residual stress distributions that were typical for additively manufactured components: compressive stresses in the bulk and tensile stresses at the surface. However, due to the different heat accumulation, the maximum residual stress levels differed. We concluded that solidification shrinkage plays a major role in determining the shape of the residual stress distribution, while the temperature gradient mechanism appears to determine the magnitude of peak residual stresses. T2 - MLZ User Meeting 2020 CY - Online meeting DA - 08.12.2020 KW - Computed tomography KW - Neutron diffraction KW - X-ray diffraction KW - Additive manufacturing KW - Residual stress KW - Thermography KW - LPBF KW - Laser Powder Bed Fusion PY - 2020 AN - OPUS4-51793 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Khrapov, D A1 - Koptyug, A. A1 - Manabaev, K. A1 - Léonard, Fabien A1 - Mishurova, Tatiana A1 - Bruno, Giovanni A1 - Cheneler, D. A1 - Loza, K. A1 - Epple, M. A1 - Surmenev, R. A1 - Surmeneva, M. T1 - The impact of post manufacturing treatment of functionally graded Ti6Al4V scaffolds on their surface morphology and mechanical strength N2 - An ultrasonic vibration post-treatment procedure was suggested for additively manufac-tured lattices. The aim of the present research was to investigate mechanical properties andthe differences in mechanical behavior and fracture modes of Ti6Al4V scaffolds treated withtraditional powder recovery system (PRS) and ultrasound vibration (USV). Scanning electronmicroscopy (SEM) was used to investigate the strut surface and the fracture surface mor-phology. X-ray computed tomography (CT) was employed to evaluate the inner structure,strut dimensions, pore size, as well as the surface morphology of additively manufacturedporous scaffolds. Uniaxial compression tests were conducted to obtain elastic modulus,compressive ultimate strength and yield stress. Finite element analysis was performedfor a body-centered cubic (BCC) element-based model and for CT-based reconstructiondata, as well as for a two-zone scaffold model to evaluate stress distribution during elasticdeformation. The scaffold with PRS post treatment displayed ductile behavior, while USVtreated scaffold displayed fragile behavior. Double barrel formation of PRS treated scaffoldwas observed during deformation. Finite element analysis for the CT-based reconstructionrevealed the strong impact of surface morphology on the stress distribution in comparisonwith BCC cell model because of partially molten metal particles on the surface of struts,which usually remain unstressed. KW - Additive manufacturing KW - Electron beam melting KW - Computed tomography KW - FEM KW - Lattice structures PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-505960 DO - https://doi.org/10.1016/j.jmrt.2019.12.019 SN - 2238-7854 VL - 9 IS - 2 SP - 1866 EP - 1881 PB - Elsevier B.V. AN - OPUS4-50596 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Artzt, K. A1 - Mishurova, Tatiana A1 - Bauer, P.-P. A1 - Gussone, J. A1 - Barriobero-Vila, P. A1 - Evsevleev, Sergei A1 - Bruno, Giovanni A1 - Requena, G. A1 - Haubrich, J. T1 - Pandora’s Box–Influence of Contour Parameters on Roughness and Subsurface Residual Stresses in Laser Powder Bed Fusion of Ti-6Al-4V N2 - The contour scan strategies in laser powder bed fusion (LPBF) of Ti-6Al-4V were studied at the coupon level. These scan strategies determined the surface qualities and subsurface residual stresses. The correlations to these properties were identified for an optimization of the LPBF processing. The surface roughness and the residual stresses in build direction were linked: combining high laser power and high scan velocities with at least two contour lines substantially reduced the surface roughness, expressed by the arithmetic mean height, from values as high as 30 μm to 13 μm, while the residual stresses rose from ~340 to about 800 MPa. At this stress level, manufactured rocket fuel injector components evidenced macroscopic cracking. A scan strategy completing the contour region at 100 W and 1050 mm/s is recommended as a compromise between residual stresses (625 MPa) and surface quality (14.2 μm). The LPBF builds were monitored with an in-line twin-photodiode-based melt pool monitoring (MPM) system, which revealed a correlation between the intensity quotient I2/I1, the surface roughness, and the residual stresses. Thus, this MPM system can provide a predictive estimate of the surface quality of the samples and resulting residual stresses in the material generated during LPBF. KW - Additive manufacturing KW - Ti-6Al-4V KW - Contour scan strategy KW - Surface roughness KW - Melt pool monitoring KW - Residual stress KW - Synchrotron X-ray diffraction PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-510585 DO - https://doi.org/10.3390/ma13153348 VL - 13 IS - 15 SP - 3348 AN - OPUS4-51058 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mishurova, Tatiana A1 - Sydow, B. A1 - Thiede, Tobias A1 - Sizova, I. A1 - Ulbricht, Alexander A1 - Bambach, M. A1 - Bruno, Giovanni T1 - Residual Stress and Microstructure of a Ti-6Al-4V Wire Arc Additive Manufacturing Hybrid Demonstrator N2 - Wire Arc Additive Manufacturing (WAAM) features high deposition rates and, thus, allows production of large components that are relevant for aerospace applications. However, a lot of aerospace parts are currently produced by forging or machining alone to ensure fast production and to obtain good mechanical properties; the use of these conventional process routes causes high tooling and material costs. A hybrid approach (a combination of forging and WAAM) allows making production more efficient. In this fashion, further structural or functional features can be built in any direction without using additional tools for every part. By using a combination of forging basic geometries with one tool set and adding the functional features by means of WAAM, the tool costs and material waste can be reduced compared to either completely forged or machined parts. One of the factors influencing the structural integrity of additively manufactured parts are (high) residual stresses, generated during the build process. In this study, the triaxial residual stress profiles in a hybrid WAAM part are reported, as determined by neutron diffraction. The analysis is complemented by microstructural investigations, showing a gradient of microstructure (shape and size of grains) along the part height. The highest residual stresses were found in the transition Zone (between WAAM and forged part). The total stress range showed to be lower than expected for WAAM components. This could be explained by the thermal history of the component. KW - Additive manufacturing KW - Neutron diffraction KW - Residual stress KW - Hybrid manufacturing KW - WAAM KW - Ti-6Al-4V PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-508245 DO - https://doi.org/10.3390/met10060701 VL - 10 IS - 6 SP - 701 PB - MDPI AN - OPUS4-50824 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Laquai, René A1 - Müller, Bernd R. A1 - Schneider, J. A1 - Kupsch, Andreas A1 - Bruno, Giovanni T1 - Using SXRR to Probe the Nature of Discontinuities in SLM Additive Manufactured Inconel 718 Specimens N2 - The utilization of additive manufacturing (AM) to fabricate robust structural components relies on understanding the nature of internal anomalies or discontinuities, which can compromise the structural integrity. While some discontinuities in AM microstructures stem from similar mechanisms as observed in more traditional processes such as casting, others are unique to the AM process. Discontinuities in AM are challenging to detect, due to their submicron size and orientation dependency. Toward the goal of improving structural integrity, minimizing discontinuities in an AM build requires an understanding of the mechanisms of formation to mitigate their occurrence. This study utilizes various techniques to evaluate the shape, size, nature and distribution of discontinuities in AM Inconel 718, in a non-hot isostatic pressed (HIPed) as-built, non-HIPed and direct age, and HIPed with two step age samples. Non-destructive synchrotron radiation refraction and transmission radiography (SXRR) provides additional information beyond that obtained with destructive optical microscopy. SXRR was able to distinguish between voids, cracks and lack of melt in, due to its sensitivity to the orientation of the discontinuity. KW - Additive manufacturing KW - X-ray refraction radiography KW - INCONEL 718 KW - Selective laser melting PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-509836 DO - https://doi.org/10.1007/s11661-020-05847-5 SN - 1543-1940 VL - 51 IS - 8 SP - 4146 EP - 4157 PB - Springer AN - OPUS4-50983 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mishurova, Tatiana A1 - Artzt, K. A1 - Haubrich, J. A1 - Evsevleev, Sergei A1 - Evans, Alexander A1 - Meixner, M. A1 - Serrano-Munoz, Itziar A1 - Sevostianov, I. A1 - Requena, G. A1 - Bruno, Giovanni T1 - Connecting Diffraction-Based Strain with Macroscopic Stresses in Laser Powder Bed Fused Ti-6Al-4V N2 - The laser powder bed fusion (LPBF) production process often results in large residual stress (RS) in the parts. Nondestructive techniques to determine RS are badly needed. However, a reliable quantification of macro-RS (i.e., stress at the component level) by means of diffraction-based techniques is still a great challenge, because the link between diffraction-based strain and macro-RS is not trivial. In this study, we experimentally determine (by means of in-situ synchrotron radiation diffraction) this link for LPBF Ti-6Al-4V. We compare our results with commonly used models to determine the so-called diffraction elastic constants (DECs). We show that LPBF materials possess different DECs than wrought alloys, simply because their microstructural and mechanical properties are different. We also show that the existing models can be used to calculate DECs only if high accuracy of the RS values is not required. If the peculiarities of the microstructure have to be taken into account (as is the case of additively manufactured materials), a radically new approach is desirable. KW - Tiatanium KW - Synchrotron X-ray diffraction KW - Macroscopic stress KW - Laser powder bed fusion KW - Texture KW - Diffraction elastic constants PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-506483 DO - https://doi.org/10.1007/s11661-020-05711-6 VL - 51 IS - 6 SP - 3194 EP - 3204 PB - Springer AN - OPUS4-50648 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Evsevleev, Sergei A1 - Sevostianov, I. A1 - Mishurova, Tatiana A1 - Hofmann, M. A1 - Garcés, G. A1 - Bruno, Giovanni T1 - Explaining Deviatoric Residual Stresses in Aluminum Matrix Composites with Complex Microstructure N2 - The residual stresses in multiphase metal Matrix composites with both random planar-oriented short fibers and particles were studied by neutron diffraction and by a model based on the reformulation of classic Maxwell’s homogenization method. Contrary to common understanding and state-of-the-art models, we experimentally observed that randomly oriented phases possess non-hydrostatic residual stress. The recently developed modeling Approach allows calculating the residual stress in all phases of the composites. It rationalizes the presence of deviatoric stresses Accounting for the interaction of random oriented phases with fibers having preferential orientation. KW - Metal matrix composite KW - Residual stress KW - Deviatoric KW - Micromechanics PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-506472 DO - https://doi.org/10.1007/s11661-020-05697-1 VL - 51 IS - 6 SP - 3104 EP - 3113 PB - Springer AN - OPUS4-50647 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mieller, Björn T1 - Influence of test procedure on dielectric breakdown strength of alumina N2 - Dielectric strength testing of ceramics can be performed with various setups and parameters. Comparisons of results from different sources are often not meaningful, because the results are strongly dependent on the actual testing procedure. The aim of this study is to quantify the influence of voltage ramp rate, electrode size, electrode conditioning, and sample thickness on the measured AC dielectric strength of a commercial alumina. Mean values, Weibull moduli, and failure probabilities determined in standardized short time tests are evaluated and related to withstand voltage tests. Dielectric strength values in the range from 21.6 to 33.2 kV/mm were obtained for the same material using different testing procedures. Short time tests resulted in small standard deviations (< 2 kV/mm) and high Weibull moduli around 30, while withstand tests at voltage levels with low and virtual zero failure probability in short time tests resulted in large scatter of withstand time and Weibull moduli < 1. The strong decrease in Weibull moduli is attributed to progressive damage from partial discharge and depolarization during AC testing. These findings emphasize the necessity of a thorough documentation of testing procedure and highlight the importance of withstand voltage tests for a comprehensive material characterization. KW - Ceramic KW - High-voltage testing KW - Dielectric breakdown KW - Alumina PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-483852 DO - https://doi.org/10.1007/s40145-018-0310-4 SN - 2226-4108 SN - 2227-8508 VL - 8 IS - 2 SP - 247 EP - 255 PB - Springer AN - OPUS4-48385 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk A1 - Kromm, Arne A1 - Dixneit, Jonny A1 - Lausch, Thomas A1 - Hannemann, Andreas A1 - Kannengießer, Thomas T1 - Von der Anwendung ins Prüflabor: Maßstabsgetreues Bewerten von Spannungen in geschweißten Bauteilen N2 - Eigenspannungen sind von zentraler Bedeutung für die Performance geschweißter Bauteile. Die Bewertung schweißbedingter Beanspruchungen im Labormaßstab ist oft nicht zielführend. Reale Bauteilschweißungen weisen geometrisch und konstruktiv bedingt meist divergente Wärmeableitungs- und Einspannbedingungen auf. Dadurch lassen sich häufig nur eingeschränkt Aussagen über Eigenspannungshöhen, -verteilungen und die wesentlichen Einflussfaktoren treffen. Dies führt oftmals zur eher konservativen Konstruktionsauslegung und damit zu einer geringerenRessourcen- und Energieeffizienz. Dieser Beitrag widmet sich den Bestrebungen, reale Randbedingungen beim Bauteilschweißen in das Labor zu übertragen. Es werden die Möglichkeiten eines speziell für diesen Zweck an der BAM entwickelten Prüfsystems mit einer maximalen Tragkraft von 2 MN aufgezeigt. Durch die konstruktive Gestaltung der Anlage lassen sich in Schweißversuchen schweißbedingte Beanspruchungen nachbilden und die komplexen Einflüsse und Wechselwirkungen durch Schweißprozess, Bauteilgeometrie und -konstruktion sowie durch die eingesetzten Grund- und Zusatzwerkstoffe quantifizieren. Darüber hinaus können mittels Röntgenbeugung die resultierenden lokalen Eigenspannungen präzise und mit hoher Ortsauflösung bestimmt werden. Anhand von Beispielen wird die Nachbildung realer Produktionsbedingungen im Labor erörtert und gezeigt, wie die Spannungen beim Schweißen hochfester Baustähle von konstruktiven, werkstoff- und prozessseitigen Randbedingungen abhängen. So wurde geklärt, wie erhöhte Arbeitstemperaturen zum signifikanten Anstieg der Beanspruchungen führen. T2 - DVS Congress 2019 Große Schweißtechnische Tagung CY - Rostock, Germany DA - 16.09.2019 KW - Schweißen KW - Eigenspannungen KW - Bauteilprüfung PY - 2019 SN - 978-3-96144-066-5 VL - 355 SP - 280 EP - 286 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-50279 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radnik, Jörg T1 - ToF-SIMS at advanced materials - from nano to energy N2 - The basic principles of ToF-SIMS will be explained. Examples of the use of ToF-SIMS for the investigation of titania and core-shell nanoplastic will be given. Furhtermore, 3d reconstruction is explained for nanoparticle research and energy-related materials. T2 - BUA Summer School Mass Spectrometry CY - Berlin, Germany DA - 04.10.2022 KW - ToF-SIMS KW - Nanomaterials KW - Imaging PY - 2022 AN - OPUS4-55897 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nickl, Philip A1 - Radnik, Jörg A1 - Azab, W. A1 - Donskyi, Ievgen T1 - Surface characterization of covalently functionalized carbon-based nanomaterials using comprehensive XP and NEXAFS spectroscopies N2 - Reliable and straightforward characterization and analysis of carbon-based nanomaterials on the atomic level is essential to exploring their potential for application. Here we use a combination of highly surface sensitive x-ray photoelectron (XP) spectroscopy and near edge x-ray absorption fine structure spectroscopy (NEXAFS) to study and quantify the covalent functionalization of nanographene and single-walled carbon nanotubes with nitrene [2 + 1]-cycloaddition. With this comprehensive analytical approach, we demonstrate that the π-conjugated system of functionalized carbon-based nanomaterials is preserved according to NEXAFS analysis, which is challenging to prove with XP spectroscopy investigation alone. Using this combination of analytical approaches, we show significant similarities after functionalization for various carbon-based nanomaterials. Both analytical methods are strongly suited to study possible post-modification reactions of functionalized carbon-based nanomaterials. KW - Graphene KW - Carbon nanotubes KW - Covalend functionalization PY - 2023 DO - https://doi.org/10.1016/j.apsusc.2022.155953 VL - 613 SP - 1 EP - 7 PB - Elsevier B.V. AN - OPUS4-56865 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Knigge, Xenia A1 - Radnik, Jörg T1 - Physico-chemical characterization of sterilized Co0.75Fe2.25O4 nanoparticles by XPS / HAXPES / SEM N2 - Here a dataset of XPS, HAXPES and SEM measurements for the physico-chemical characterization of sterilized Co0.75Fe2.25O4 nanoparticles is presented. The measurements are part of the H2020 project “NanoSolveIT”. KW - XPS KW - HAXPES KW - SEM KW - NanoSolveIT KW - Co0.75Fe2.25O4 nanoparticles PY - 2023 DO - https://doi.org/10.5281/zenodo.7940769 PB - Zenodo CY - Geneva AN - OPUS4-57664 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Knigge, Xenia A1 - Radnik, Jörg T1 - Physico-chemical characterization of sterilized Ce0.75Zr0.25O2 nanoparticles by XPS / HAXPES / SEM N2 - Here a dataset of XPS, HAXPES and SEM measurements for the physico-chemical characterization of sterilized Ce0.75Zr0.25O2 nanoparticles is presented. The measurements are part of the H2020 project “NanoSolveIT”. KW - XPS KW - HAXPES KW - SEM KW - NanoSolveIT KW - Ce0.75Zr0.25O2 nanoparticles PY - 2023 DO - https://doi.org/10.5281/zenodo.7966133 PB - Zenodo CY - Geneva AN - OPUS4-57673 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Knigge, Xenia A1 - Radnik, Jörg T1 - Physico-chemical characterization of sterilized Ce0.1Zr0.9O2 nanoparticles by XPS / HAXPES / SEM N2 - Here a dataset of XPS, HAXPES and SEM measurements for the physico-chemical characterization of sterilized Ce0.1Zr0.9O2 nanoparticles is presented. The measurements are part of the H2020 project “NanoSolveIT”. KW - XPS KW - HAXPES KW - SEM KW - NanoSolveIT KW - Ce0.1Zr0.9O2 nanoparticles PY - 2023 DO - https://doi.org/10.5281/zenodo.7965602 PB - Zenodo CY - Geneva AN - OPUS4-57672 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Knigge, Xenia A1 - Radnik, Jörg T1 - Physico-chemical characterization of sterilized Co3O4 nanoparticles by XPS / HAXPES / SEM N2 - Here a dataset of XPS, HAXPES and SEM measurements for the physico-chemical characterization of sterilized Co3O4 nanoparticles is presented. The measurements are part of the H2020 project “NanoSolveIT”. KW - XPS KW - HAXPES KW - SEM KW - NanoSolveIT KW - Co3O4 nanoparticles PY - 2023 DO - https://doi.org/10.5281/zenodo.7941248 PB - Zenodo CY - Geneva AN - OPUS4-57666 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Knigge, Xenia A1 - Radnik, Jörg T1 - Physico-chemical characterization of sterilized ZrO2 nanoparticles by XPS / HAXPES / SEM N2 - Here a dataset of XPS, HAXPES and SEM measurements for the physico-chemical characterization of sterilized ZrO2 nanoparticles is presented. The measurements are part of the H2020 project “NanoSolveIT”. KW - XPS KW - HAXPES KW - SEM KW - NanoSolveIT KW - ZrO2 nanoparticles PY - 2023 DO - https://doi.org/10.5281/zenodo.7965536 PB - Zenodo CY - Geneva AN - OPUS4-57671 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Scholtz, G. A1 - Staude, Andreas A1 - Dunlop, J.A. T1 - Trilobite compound eyes with crystalline cones and rhabdoms show mandibulate affinities N2 - Most knowledge about the structure, function, and evolution of early compound eyes is based on investigations in trilobites. However, these studies dealt mainly with the cuticular lenses and little was known about internal anatomy. Only recently some data on crystalline cones and retinula cells were reported for a Cambrian trilobite species. Here, we describe internal eye structures of two other trilobite genera. The Ordovician Asaphus sp. reveals preserved crystalline cones situated underneath the cuticular lenses. The same is true for the Devonian species Archegonus (Waribole) warsteinensis, which in addition shows the fine structure of the rhabdom in the retinula cells. These results suggest that an apposition eye with a crystalline cone is ancestral for Trilobita. The overall similarity of trilobite eyes to those of myriapods, crustaceans, and hexapods corroborates views of a phylogenetic position of trilobites in the stem lineage of Mandibulata. KW - Trilobite compound eyes KW - Computed Tomography PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-510784 DO - https://doi.org/10.1038/s41467-019-10459-8 SN - 2041-1723 VL - 10 SP - 2503 PB - Nature AN - OPUS4-51078 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pimentel, A. S. O. A1 - Guesser, W. L. A1 - Custódio da Silva, W. J. R. A1 - Portella, Pedro Dolabella A1 - Woydt, Mathias A1 - Burbank, J. T1 - Abrasive wear behavior of austempered ductile iron with niobium additions N2 - Carbidic Austempered Ductile Iron (CADI) microstructures containing eutectic carbides can be produced by the addition of carbide stabilizing elements, such as chromium. Carbides formed from the addition of Cr are eutectic of M3C type. The presence of such hard phases can enhance the abrasion wear resistance of ductile iron. A new CADI can be produced by the addition of Nb. Niobium carbide particles are formed in the beginning of solidification and remain stable once they are insoluble in solid iron matrix. The dry sand abrasive wear resistance of ductile irons alloyed with 1.0, 1.8, and 2.4 wt% Nb were tested in both “as-cast” and “heat treated” conditions using standard ASTM G65. Results were compared to abrasive wear data obtained on ductile iron alloyed with 1 wt% Cr, CADI (1 wt% Cr), and the basic composition of iron without carbide stabilizing elements. In the “ascast” condition, the addition of Nb did not lead to a reduction in wear, while CADI with Nb is a promising substitute for CADI with Cr addition, because both materials showed very similar values of abrasion resistance. Micro-ploughing and micro-cutting mechanisms were observed on the worn surfaces of ductile irons. Abrasive wear resistance of these alloys was correlated with the volume fraction of carbides. KW - arbidic austempered ductile iron KW - Ductile iron KW - Niobium alloying KW - Abrasion PY - 2019 DO - https://doi.org/10.1016/j.wear.2019.203065 VL - 2019 IS - 440–441 SP - 203065 PB - Elsevier CY - Amsterdam, Niederlande AN - OPUS4-50784 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Knorr, Annett A1 - Fayet, G. A1 - Rotureau, P. A1 - Wehrstedt, Klaus-Dieter T1 - Predictive Methods for Determining the Thermal Decomposition Properties of Hazardous Substances N2 - Due to the fast development and availability of computers, predictive approaches are increasingly used in the evaluation process of hazardous substances complementary to experiments. Their use was recommended as alternative to experimental testing by the REACH regulation to complete the lack of knowledge on properties for existing substances that must be registered before 2018 (upon quantities). Among the proposed predictive approaches, Quantitative Structure Property Relationships (QSPR) are powerful methods to predict macroscopic properties from the only molecular structure of substances. In that context, the HAZPRED project (2015-2018, founded by the SAF€RA consortium) aims to develop theoretical models (e.g. QSPR) and small-scale tests to predict complex physico-chemical properties (e.g. thermal stability, explosivity) of hazardous substances to complete the lack of knowledge on these hazardous substances quickly or to understand their decomposition behaviour better. In particular, this contribution will present the work done in this project on the physical hazards of organic peroxides and self-reactive substances: gathering of existing experimental data, new experimental campaigns, review of existing models and proposition of new estimation methods. KW - QSPR KW - HAZPRED KW - Organic peroxides KW - Self-reactive substances PY - 2019 UR - https://www.aidic.it/ DO - https://doi.org/10.3303/CET1977057 SN - 2283-9216 VL - 77 SP - 337 EP - 342 PB - AIDIC CY - Milano AN - OPUS4-51282 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bettge, Dirk A1 - Hinrichsen, Georg T1 - Continuous Manufacturing of Composites of High-Performance Polyethylene Fibres N2 - Unidirectional composites of high-strength polyethylene fibres and epoxy resin matrix were continuously produced by a die drawing process. In order to increase the adhesion between fibre and matrix, the fibre surface was treated with a low-pressure oxygen plasma. Composites with fibre volume fractions up to 0.69 were obtained, their density being about 1.03g/cm^3. Composites of oxygen-treated fibres achieved the theoretical tensile strength. KW - Gels-spun PE fibre KW - Composite KW - Spectra 1000 KW - Plasma treatment PY - 1993 DO - https://doi.org/10.1016/0266-3538(93)90042-F VL - 1993 IS - 47 SP - 131 EP - 136 PB - Elsevier AN - OPUS4-62466 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schleeh, Thomas A1 - Rötting, Oliver A1 - Bettge, Dirk A1 - Hinrichsen, Georg A1 - Koßmehl, Gerhard T1 - Alkoxy-substituted liquid-crystalline aromatic copolyesters N2 - Number-average molecular weights, M,, up to 25 OOO, and inherent viscosities, vinh, up to 2,88 dL/g, were found for the soluble members of an alkoxy-substituted copolyester series (HTO5-X series). A liquid-crystalline (high-temperature) phase was distinguished by IR and wide-angle Xray scattering on molten and quenched samples in form of a nematic sanidic phase. In this phase no relationship exists between the orientation of the aromatic polyester backbone and that of the laterally attached alkoxy groups. Further, it was proven by IR that only the polyester backbone can be aligned by shear stress. If the applied shear stress is very strong, the orientation of the stiff backbone becomes sensitive to disturbances caused by mechanical forces. KW - Liquid-crystalline polymer PY - 1993 DO - https://doi.org/10.1002/macp.1993.021940304 VL - 194 IS - 3 SP - 791 EP - 798 PB - Wiley AN - OPUS4-62468 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon T1 - Prozessüberwachung in der additiven Fertigung von Metallen an der BAM - Das Projekt ProMoAM N2 - Im Vortrag werden die verschiedenen Verfahren zum in-situ Monitoring und zur zerstörungsfreien Prüfung vorgestellt. T2 - 27. Sitzung des DGZfP Fachausschusses Materialcharakterisierung CY - Berlin, Germany DA - 14.11.2019 KW - Additive manufacturing KW - In situ Monitoring KW - Zerstörungsfreie Prüfung KW - Laserstrahlschmelzen im Pulverbett KW - Laserauftragschweißen PY - 2019 AN - OPUS4-53259 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - EMPIR nPSize - Improved Traceability Chain of Nanoparticle Size Measurement N2 - In order to assess new nanomaterials and nanoparticles for potential risks to health and the environment, they need to be well-characterised. The measurement of constituent nanoparticle size, shape, and size distribution are important factors for the risk evaluation process. EMPIR project Improved traceability chain of nanoparticle size measurements (17NRM04, nPSize) is working to assess a range of traceable nanoparticle measurement approaches, including Electron Microscopy (SEM, TEM, STEM-in-SEM), Atomic Force Microscopy and Small Angle X-ray Scattering, and deliver improved calibration methods to users. For the techniques under investigation, physical models of their response to a range of nanoparticle types are developed. Validated reference materials are also used for inter-comparisons of measurement systems, with an evaluation of the associated measurement uncertainty. With project contributions to standards development work, manufacturers will be better placed to assess the human and environmental risks posed by nanomaterials across a whole range of products. T2 - EMPIR nPSize Training Course "Traceable Characterization of Nanoparticles by SAXS" CY - Online meeting DA - 01.02.2021 KW - Nanoparticles KW - Particle size distribution KW - Traceability KW - nPSize KW - SAXS PY - 2021 AN - OPUS4-53883 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Preliminary results of an interlaboratory comparison on microplastics organised by plasticsfate N2 - Microplastics are everywhere in the environment, but analytics is challenging. Since harmonisation is missing as well es suitable reference materials, BAM did under th umbrella of VAMAS funded by the EU Horizon 2020 project PlasticsFate a ILC for microplastic detection methods. Methods adressed were IR, Raman, Py-GC/MS and TED-GC/MS. The talk gives a first presentation and evaluation on the results. T2 - CUSP annual meeting and conference CY - Utrecht, Netherlands DA - 12.09.2023 KW - Microplastics KW - TED-GC/MS KW - Polymer 3R KW - Reference material KW - ILC on detection methods PY - 2023 AN - OPUS4-60036 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Giovannozzi, A T1 - Standardization and Harmonization Effort on Microplastics Analysis by Spectroscopic Methods N2 - This talk presents the EU funded project PlasticTrace. It shows the challenges in micro- and nanoplastic reference materials and gives some solutions regarding spectroscipc methods such as Raman or IR microscopy to determine the particle numbers. Materials are prepared by cryo milling to get some powder that is later pressed into tablets. The polymer type used is PET, because that is highly important for drinking water directive of EU commission. T2 - International Conference on Raman Spectroscopy (ICORS) CY - Roma, Italy DA - 28.07.2024 KW - Microplastics KW - Reference materials KW - Polymer 3R PY - 2024 AN - OPUS4-60881 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias T1 - Aktueller Stand des Forschungsprojekts LaMEP N2 - Ergebnispräsentation zum Forschungsprojekt "Langzeitverhalten von Metall- und Elastomerdichtungen sowie Moderator-materialien als sicherheitsrelevante Komponenten von TLB für radioaktive Stoffe“ (LaMEP). T2 - BGZ Fachworkshop Zwischenlagerung CY - Berlin, Germany DA - 22.10.2019 KW - Metalldichtung KW - Elastomerdichtung KW - Neutronen Abschirmmaterial KW - Alterung KW - Degradation PY - 2019 AN - OPUS4-49429 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beckmann, Jörg T1 - Photolytically and Thermally Initiated Destruction N2 - Casks for storage and transportation of used fuel rods of radioactive material are equipped with polyethylene (PE) for improved neutron flux shielding. The embedded PE structures are additionally exposed to gamma radiation and heat flow due to the specific high activity of the fission products. 60Co γ-radiation and heat load experiments at 125°C has been performed to evaluate PE degradation during the ageing process. FAR-FTIR-experiments were subsequently performed at differently aged PE test samples to characterize the oxidation process and morphological changes in the samples during the ageing at 125°C. T2 - 11'th Joint BER II and BESSY II User Meeting CY - Berlin, Germany DA - 04.12.2019 KW - FTIR KW - High Molecular Polyethylene KW - Ageing PY - 2019 AN - OPUS4-49988 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bennet, Francesca T1 - Microprinting and SEM analysis for quantitative evaluation of nanoparticles in solution N2 - Nanoparticle suspensions were microprinted onto TEM grids for subsequent analysis by SEM/TSEM and evaluation of particle numbers using Image J software. Various nanoparticle types, concentrations and printing conditions (temperature, rel. humidity) were evaluated in order to determine the optimal conditions for producing a uniform distribution of particles on the substrate and eliminating the coffee ring effect. T2 - H2020 ACEnano Project Meeting CY - Amsterdam, Netherlands DA - 04.03.2020 KW - Nanoparticle KW - Imaging KW - Microprinting KW - Homogeneous deposition PY - 2020 AN - OPUS4-50584 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN ED - Hodoroaba, Vasile-Dan ED - Unger, Wolfgang ED - Shard, A. G. T1 - Characterization of nanoparticles - Measurement processes for nanoparticles N2 - Characterization of Nanoparticles: Measurement Processes for Nanoparticles surveys this fast growing field, including established methods for the physical and chemical characterization of nanoparticles. The book focuses on sample preparation issues (including potential pitfalls), with measurement procedures described in detail. In addition, the book explores data reduction, including the quantitative evaluation of the final result and its uncertainty of measurement. The results of published inter-laboratory comparisons are referred to, along with the availability of reference materials necessary for instrument calibration and method validation. The application of these methods are illustrated with practical examples on what is routine and what remains a challenge. In addition, this book summarizes promising methods still under development and analyzes the need for complementary methods to enhance the quality of nanoparticle characterization with solutions already in operation. KW - Nanoparticles KW - Characterization method KW - Sample preparation KW - Inter-laboratory comparison KW - Standardisation KW - Measurement uncertainty KW - Case studies PY - 2020 SN - 978-0-12-814182-3 DO - https://doi.org/10.1016/C2017-0-00312-9 SP - 1 EP - 566 PB - Elsevier CY - Amsterdam AN - OPUS4-50284 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias T1 - Investigation of the low-temperature performance of rubber seals N2 - For many sealing applications rubbers are applied due to their special material properties and easy use. In many applications as e.g. in aviation, traffic or process technology the material can be exposed to low temperatures during operation. Therefore, it is important to know the material behaviour at those low temperatures to determine the temperature range that allows a safe operation of the seal. In this work, we focus on the behaviour of elastomer seals at low temperatures with regard to potential decrease of leak-tightness or catastrophic seal failure of O-ring rubber seals. This is required as material properties of rubbers are strongly temperature dependent but their temperature application range is not always clearly defined. Based on previous investigations which considered the physical material properties and the seal behaviour under purely static conditions we widen the focus on the sealing performance after a fast partial relief of compressed seals and additional materials. For the investigations, different typical rubber seal materials were used as e.g. fluorocarbon (FKM), ethylene propylene diene (EPDM) and hydrogenated acrylonitrile-butadiene (HNBR) rubber. The correlation of the physical material properties with seal performance is studied. This includes as well purely static sealing applications as the performance during/after fast partial relief of seals at low temperatures. T2 - Polymertec 2018 CY - Merseburg, Germany DA - 13.06.2018 KW - Seal KW - Low temperature KW - Leakage PY - 2018 AN - OPUS4-45214 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dietrich, P. M. A1 - Kjærvik, Marit A1 - Willneff, E. A. A1 - Unger, Wolfgang T1 - In-depth analysis of iodine in artificial biofilm model layers by variable excitation energy XPS and argon gas cluster ion sputtering XPS N2 - Here, we present a study on agarose thin-film samples that represent a model system for the exopolysaccharide matrix of biofilms. Povidone-iodide (PVP-I) was selected as an antibacterial agent to evaluate our x-ray photoelectron spectroscopy (XPS)-based methodology to trace specific marker elements, here iodine, commonly found in organic matrices of antibiotics. The in-depth distribution of iodine was determined by XPS analyses with variable excitation energies and in combination with argon gas cluster ion beam sputter cycles. On mixed agarose/PVP-I nanometer-thin films, both methods were found to solve the analytical task and deliver independently comparable results. In the mixed agarose/PVP-I thin film, we found the outermost surface layer depleted in iodine, whereas the iodine is homogeneously distributed in the depth region between this outermost surface layer and the interface between the thin film and the substrate. Depletion of iodine from the uppermost surface in the thin-film samples is assumed to be caused by ultrahigh vacuum exposure resulting in a loss of molecular iodine (I2) as reported earlier for other iodine-doped polymers. KW - Biofilm KW - XPS KW - Argon gas cluster ion sputtering KW - Variable excitation KW - Iodine PY - 2022 DO - https://doi.org/10.1116/6.0001812 SN - 1934-8630 VL - 17 IS - 3 SP - 1 EP - 8 PB - AVS AN - OPUS4-54973 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kömmling, Anja A1 - Jaunich, Matthias A1 - Wolff, Dietmar T1 - Characterisation of degradation and determination of end-of-lifetime criterion for O-ring seals N2 - The ageing of polymers, including elastomers, is an undesirable but inevitable process leading to a limited lifetime of rubber products such as seals. Independent of the application, as e.g. in automotive, piping or container applications, a long lifetime or at least a timely exchange of a seal before occurrence of critical failure is desired. In order to investigate the degradation of material properties and to determine the lifetime of elastomers used as seals, an ageing programme was started with hydrogenated acrylonitrile butadiene rubber (HNBR), ethylene propylene diene rubber (EPDM) and fluorocarbon rubber (FKM) [1-3]. Both O-ring seals (uncompressed and compressed by 25 %) with a cord diameter of 10 mm as well as sheets with a thickness of 2 mm were aged at 75 °C, 100 °C, 125 °C and 150 °C for up to two years. The changes of material properties during ageing were characterised for each material using samples from the sheets by means of e.g. Dynamic Mechanical Analysis and tensile tests, while sealing properties such as leakage rate were determined on O-rings. The experimental results indicate that while material properties show considerable degradation effects, the static leakage rate stays constant or even decreases before failure occurs quite suddenly at advanced degradation levels. This reveals that static leakage rate has only limited sensitivity for the degradation of the seal material. Our approach to determine a suitable end of lifetime criterion, which involves a partial decompression of the seal during the leakage test, is presented and discussed. T2 - RubberCon 2017 CY - Prague, Czech Republic DA - 23.05.2017 KW - Life time prediction KW - Ageing KW - Rubber seal KW - Leakage PY - 2017 SN - 978-80-906662-0-7 SP - 65 EP - 72 AN - OPUS4-40391 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mezera, Marek T1 - Influence of the pulse repetition rate on the chemical and morphological properties of laser generated surface structures N2 - Inter-pulse accumulation of heat could affect the chemical and morphological properties of the laser processed material surface. Hence, the laser pulse repetition rate may restrict the processing parameters for specific laser-induced surface structures. In this study, the evolution of various types of laser-induced micro- and nanostructures at various laser fluence levels, effective number of pulses and at different pulse repetition rates (1 – 400 kHz) are studied for common metals/alloys (e.g. steel or titanium alloy) irradiated by near-infrared ultrashort laser pulses (925 fs, 1030 nm) in air environment. The processed surfaces were characterized by optical and scanning electron microscopy (OM, SEM), energy dispersive X-ray spectroscopy (EDX) as well as time of flight secondary ion mass spectrometry (TOF-SIMS). The results show that not only the surface morphology could change at different laser pulse repetition rates and comparable laser fluence levels and effective number of pulses, but also the surface chemistry is altered. Consequences for medical applications are outlined. T2 - European Materials Research Society Spring 2021 Meeting CY - Online meeting DA - 31.05.2021 KW - Laser-induced pariodic surface structures KW - LIPSS PY - 2021 AN - OPUS4-52778 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sachse, René T1 - Analysis of elemental composition and porosity of mesoporous IrOx-TiOx thin films by SEM/EDS N2 - Porous materials play an important role in several fields of technology, especially for energy applications like photovoltaics, electrolysis or batteries. The activity of porous films is affected by properties like porosity, film thickness, chemical composition of the material as well as the crystallinity of the framework. The complex morphology of such porous films constitutes a challenge even for modern analytical techniques and requires new approaches employing the combination/complementation of data of different analytical methods. In this contribution we characterize thin mesoporous iridium-titanium mixed oxide film properties by Electron Probe Microanalysis (EPMA) with energy dispersive X-ray spectroscopy (EDS) at an SEM. T2 - EMAS 2019 - 16th European Workshop on MODERN DEVELOPMENTS AND APPLICATIONS IN MICROBEAM ANALYSIS CY - Trondheim, Norway DA - 19.05.2019 KW - Electron probe microanalysis (EPMA) KW - Iridium-titanium mixed oxides KW - Spectroscopic ellipsometry KW - Mesoporous thin films PY - 2019 AN - OPUS4-48769 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Girard, L. A1 - Tung, S. A1 - Woydt, Mathias A1 - Bachelder, D. ED - Totten, G. E. ED - Shah, J. S. ED - Forester, D. R. T1 - Automotive engine lubricants N2 - In 2003, ASTM Manual 37, Fuels and Lubricants Handbook: Technology, Properties, Performance and Testing, featured a chapter discussing automotive lubricants, including engine oils, automatic transmission fluids, manual transmission fluids, gear lubricants, and greases. This chapter, by Schwartz, Tung, and McMillan, surveyed all of these classes of lubricants, up to its publication in 2003. More recently, the period between 2003 and 2010 has been addressed as part of a book copublished by ASTM and SAE International (coeditors Simon Tung and George Totten), where Fox surveyed the development of engine oil specifications that emerged during those years. This chapter surveys the evolution of engine oil design and testing since 2002 and concludes with insights into future directions offered by recent tribological research. Our objective is to provide a reader new to the field with an understanding of the following: - Engine oil composition and formulation - North American engine oil specification development, and an outline of emergent European specifications - How emergent specifications and legislative requirements are linked to the introduction of new engine hardware - How tribological innovation can contribute to future enhancements in engine efficiency In parallel, we will provide several tables comparing groups of contemporaneous specifications. KW - Engine oil design KW - Engine oil testing PY - 2019 UR - https://www.astm.org/mnl3720160034.html SN - 978-0-8031-7089-6 SN - 978-0-8031-7090-2 DO - https://doi.org/10.1520/mnl3720160034 SP - 753 EP - 863 PB - ASTM International CY - West Conshohocken, PA ET - 2 AN - OPUS4-53977 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pellegrino, F. A1 - Sordello, F. A1 - Mino, L. A1 - Prozzi, M. A1 - Mansfeld, Ulrich A1 - Hodoroaba, Vasile-Dan A1 - Minero, C. T1 - Polyethylene Glycol as Shape and Size Controller for the Hydrothermal Synthesis of SrTiO3 Cubes and Polyhedra N2 - Understanding the correlation between the morphological and functional properties of particulate materials is crucial across all fields of physical and natural sciences. This manuscript reports on the investigation of the effect of polyethylene glycol (PEG) employed as a capping Agent in the synthesis of SrTiO3 crystals. The crucial influence of PEG on both the shape and size of the strontium titanate particles is revealed, highlighting the effect on the photocurrents measured under UV–Vis irradiation. KW - Polyethylene glycol KW - Strontium titanate KW - Controlled morphology KW - Photoelectrochemistry KW - Electron microscopy KW - EDS PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-512892 DO - https://doi.org/10.3390/nano10091892 VL - 10 IS - 9 SP - 1892 PB - MDPI CY - Basel, CH AN - OPUS4-51289 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Marcoulaki, E. T1 - Blueprint for a sustainable new European Centre to support safe innovation for nanotechnology N2 - This paper presents the blueprint for the operation of a sustainable and permanent European Centre of collaborating reference laboratories and research centres, to establish a one-stop shop for a wide variety of nanosafety related services, and to provide a central contact point for questions about nanosafety in Europe. The Centre aims to harmonise service provision, and bring novel risk assessment and management approaches closer to practice. T2 - NANOSAFE 2020 CY - Online meeting DA - 16.11.2020 KW - EC4SafeNano KW - European Centre KW - Nanomaterials KW - Nanosafety KW - Catalogue of Services (CoS) PY - 2020 UR - https://www.nanosafe.org/cea-tech/pns/nanosafe/en AN - OPUS4-51694 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kuchenbecker, Petra T1 - Considerations for nanomaterial identification of powders using volume-specific surface area method N2 - The EC’s recommendation for a definition of nanomaterial (2011/696/EU) should allow the identification of a particulate nanomaterial based on the number-based metric criterion according to which at least 50% of the constituent particles have the smallest dimension between 1 and 100 nm. However, it has been recently demonstrated that the implementation of this definition for regulatory purposes is conditioned by the large deviations between the results obtained by different sizing methods or due to practical reasons such as high costs and time-consuming. For most measurement methods for particle size determination it is necessary to initially disperse the particles in a suitable liquid. However, as the particle size decreases, the adhesion forces increase strongly, making it more difficult to deagglomerate the particles and to assess accurately the result of this process. Therefore, the success of the deagglomeration process substantially determines the measurement uncertainty and hence, the comparability between different methods. Many common methods such as dynamic light scattering (DLS), centrifugal liquid sedimentation (CLS) or ultrasound attenuation spectroscopy (US) can give good comparable results for the size of nanoparticles, if they are properly separated and stabilized (e.g. in reference suspensions). In order to avoid the use of hardly available and expensive methods such as SEM / TEM for all powders, an agglomeration-tolerant screening method is useful. One of the measurement methods well suited to probe the size of particulate powder is the determination of the volume-specific surface area (VSSA) by means of gas adsorption as well as skeletal density. The value of 60 m2/cm3 corresponding to spherical, monodisperse particles with a diameter of 100 nm constitutes the threshold for decisioning if the material is a nano- or non-nanomaterial. The identification of a nanomaterial by VSSA method is accepted by the EU recommendation. However, the application of the VSSA method was associated also with some limitations. The threshold of 60 m2/cm3 is dependent on the particle shape, so that it changes considerably with the number of nano-dimensions, but also with the degree of sphericity of the particles. For particles containing micro-pores or having a microporous coating, false positive results are induced. Furthermore, broad particle size distributions made necessary to additionally correct the threshold. Based on examples of commercially available ceramic powders, the applicability of the VSSA approach was tested in relation with SEM and TEM measurements. The introduction of a correction term for deviations from sphericity and further additions improved the applicability of VSSA as a screening method. T2 - Partec CY - Nuremberg, Germany DA - 09.04.2019 KW - VSSA KW - Nanoparticles PY - 2019 AN - OPUS4-47874 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Habibimarkani, Heydar A1 - Radnik, Jörg A1 - Hodoroaba, Vasile-Dan A1 - John, Elisabeth T1 - Probing Surface Changes in Fe–Ni Oxide Nanocatalysts with a ToF-SIMS-Coupled Electrochemistry Setup and Principal Component Analysis N2 - Understanding catalyst surface dynamics under operating conditions is essential for improving electrocatalytic performance. Here, we present a novel approach combining electrochemical treatment with contamination-free transfer to Time-of-Flight Secondary Ion Mass Spectrometry (ToF-SIMS), followed by principal component analysis (PCA), to probe surface and interfacial changes in Ni–Fe oxide nanoparticles stabilized by polyvinylpyrrolidone (PVP) during the oxygen evolution reaction (OER). The surface analysis at three distinct treatment stages revealed distinct chemical fingerprints across pristine nanoparticles, after exposure to 1 M KOH electrolyte, and after cyclic voltammetry treatment. The results highlight a progressive transition from ligand-rich to ligand-depleted interfaces, with PVP-related fragments dominant in the early stages and metal- and electrolyte-derived species emerging after activation. Complementary ToF-SIMS analysis of electrolyte deposited on Si wafers after each treatment step confirms the concurrent leaching of PVP and Fe–Ni-based fragments during OER. These findings underscore the dynamic nature of catalyst–electrolyte interfaces and demonstrate a robust strategy for monitoring surface-sensitive chemical changes associated with the nanoparticles, especially during the initial cycles of the OER. KW - Fe-Ni oxide KW - Nanocatalysts KW - ToF-SIMS KW - Electrochemistry KW - PCA (principal component analysis) KW - OER PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-652667 DO - https://doi.org/10.1021/acs.analchem.5c03894 SN - 0003-2700 SP - 1 EP - 8 PB - American Chemical Society (ACS) AN - OPUS4-65266 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mirabella, Francesca T1 - ToF-SIMS as a new tool for nano-scale investigation of ps-laser-generated surface structures on titanium substrates N2 - In recent years, the fabrication of laser-generated surface structures on metals such as titanium surfaces have gained remarkable interests, being technologically relevant for applications in optics, medicine, fluid transport, tribology, and wetting of surfaces. The morphology of these structures, and so their chemistry, is influenced by the different laser processing parameters such as the laser fluence, wavelength, pulse repetition rate, laser light polarization type and direction, angle of incidence, and the effective number of laser pulses per beam spot area. However, the characterization of the different surface structures can be difficult because of constraints regarding the analytical information from both depth and the topographic artifacts which may limit the lateral and depth resolution of elemental distributions as well as their proper quantification. A promising technique to investigate these structures even at the nano-scale is Time-of-Flight Secondary Ion Mass Spectrometry (ToF-SIMS), a very surface sensitive technique that at the same time allows to perform depth-profiling, imaging and 3D-reconstruction of selected ion-sputter fragment distributions on the surface. In this study we combine chemical analyses such as Energy Dispersive X-ray spectroscopy (EDX) and high-resolution scanning electron microscopy (SEM) analyses with ToF-SIMS to fully characterize the evolution of various types of laser-generated micro- and nanostructures formed on Ti and Ti alloys at different laser fluence levels, effective number of pulses and at different pulse repetition rates (1 – 400 kHz), following irradiation by near-infrared ultrashort laser pulses (925 fs, 1030 nm) in air environment or under argon gas flow. We show how this combined surface analytical approach allows to evaluate alteration in the surface chemistry of the laser-generated surface structures depending on the laser processing parameters and the ambient environment. T2 - European Materials Research Society (EMRS) Fall Meeting 2021 CY - Online meeting DA - 20.09.2021 KW - ToF SIMS KW - Nano characterization PY - 2021 AN - OPUS4-53366 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Morphological and Chemical Nanoscale Analysis of Mesoporous Mixed IrO x TiO y Thin Films as Electrode Materials N2 - Porous films play an important role particularly in energy applications like photovoltaics, electrolysis or batteries. Thin film properties such as thickness, chemical composition, crystallinity of the framework, and porosity define the activity of the porous films. The accurate morpho-chemical characterisation of mesoporous thin films is a challenging analytical task which requires the consideration of new analytical approaches based on the combination of data of different methods able to address the structure and chemical composition at the nanoscale. In this contribution we characterise thin mesoporous iridium-titanium mixed oxide film properties by Electron Probe Microanalysis (EPMA) with Energy-Dispersive X-ray Spectroscopy (EDS) at an SEM applied in a dedicated “thin film analysis” approach (1). Thus, the film mass deposition, film thickness and the film density can be determined. Further, by dividing the measured film density to an assumed (theoretical) metal oxide framework (skeletal) density, the thin film porosity can be extracted, too. In order to assess the homogeneity of the thin film properties like the chemical composition, Time-of-Flight Secondary Ion Mass Spectrometry (ToF-SIMS) and Auger Electron Spectrometry are applied in the depth profiling mode, so that possible in-depth gradients are detected. Lateral inhomogeneities in the chemical composition and structure of the thin mesoporous films are also identified by applying the same methods in the line-scan or mapping mode, which can be further combined with in-depth sputtering for 3D information. The role of the spatial resolution of the analytical methods considered, which can go down well below 100 nm, will be highlighted. T2 - Microscopy and Microanalysis 2024 CY - Cleveland, OH, USA DA - 28.07.2024 KW - Auger electron spectroscopy KW - Iridium oxide KW - Mesoporous thin films KW - SIMS KW - Titanium oxide KW - Porosity PY - 2024 AN - OPUS4-60805 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maurino, V. A1 - Pellutiè, L. A1 - Pellegrino, F. A1 - Ortel, Erik A1 - Hodoroaba, Vasile-Dan A1 - Isopescu, R. T1 - Synthesis of size and shape controlled TiO2 nanoparticles: possible CRM’s candidates for size, shape and functional properties N2 - Titanium dioxide is one of the most studied metal oxides due to its chemical, surface, electronic and (photo)catalytic properties, providing this material of multisectorial applications ranging from healthcare, photocatalysis, smart materials with self cleaning and self sterilizing properties and solar energy harvesting. However it is difficult to correlate the functional properties of TiO2 nanomaterials to the properties at single nanoparticle level due to the high polydispersity in shape, size and surface features of the currently available TiO2 nanoparticles (NPs). Although intensive experimental and theoretical studies have been conducted on the reactivity of different surfaces of metal oxides such as TiO2 much less attention is paid on the dependence of functional properties, like photocatalytic activity, dye adsorption, open circuit potential and fill factor in dye sensitized solar cells, on crystal facets in different orientations. One of the goal of SETNanoMetro project was the development of design rules to tune crystal facets of TiO2 NPs in order to optimize and control functional properties. In the present work we have developed a series of design rules in order to obtain sets of anatase TiO2 NPs with low polydispersity and to tune their shape and size by hydrothermal processing of Ti(IV)- Triethanolamine complex in presence of different shape controllers. Through a careful experimental design, a predictive soft model was developed. The model is able to predict the synthesis outcome allowing to tune the shape factor from 5 (prisms) to 1.5 (bipyramids) to 0.2 (platelets). This allows to control the main crystal facets exposed ranging from (100) to (001). Due to the dependence of functional properties of nanomaterials on shape distribution and not only size, the availability of NPs sets with uniform and well defined and tunable shapes can be of paramount relevance in order to produce reference nanomaterials for shape measurement. T2 - NanoWorkshop 2018: Workshop on Reference Nanomaterials CY - Berlin, Germany DA - 14.05.2018 KW - Anatase KW - shape control KW - Hydrothermal synthesis PY - 2019 SN - 978-3-95606-440-1 SN - 0179-0609 VL - F-61 SP - 146 EP - 162 PB - Physikalisch-Technische Bundesanstalt CY - Braunschweig und Berlin AN - OPUS4-49993 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sachse, René T1 - Spectroscopic ellipsometric analysis of elemental composition and porosity of mesoporous iridium-titanium mixed oxide thin films for electrocatalytic splitting of water N2 - Porous materials play an important role in several fields of technology, especially for energy applications like photovoltaics, electrolysis or batteries. The activity of porous films is affected by properties like porosity, film thickness, chemical composition of the material as well as the crystallinity of the framework. The complex morphology of such porous films constitutes a challenge for modern analytical techniques and requires approaches employing the combination/complementation of data of different analytical methods. In this contribution we characterize thin mesoporous iridium-titanium mixed oxide film properties by spectroscopic ellipsometry (SE). Mesoporous iridium oxide - titanium oxide (IrOx-TiOx) films were prepared via dip-coating of a solution containing a triblock-copolymer as structure-directing agent, an iridium precursor as well as a titanium precursor in ethanol. Deposited films with different amounts of iridium (0 wt%Ir to 100 wt%Ir) were synthesized and calcined in air. The thin films were analyzed with SE using the Bruggeman effective medium approximation (BEMA) for modelling. The results were compared with electron probe microanalysis (EPMA) as part of a combined SEM/EDS/STRATAGem Analysis. T2 - 8th International conference on spectroscopic ellipsometry (ICSE-8) CY - Barcelona, Spain DA - 26.05.2019 KW - Mesoporous iridium-titanium mixed oxides KW - Thin films KW - Spectroscopic ellipsometry KW - Oxygen evolution reaction KW - EPMA KW - Ellipsometric porosimetry PY - 2019 AN - OPUS4-48387 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Hülagü, Deniz A1 - Tobias, Charlie A1 - Dao, R. A1 - Komarow, P. A1 - Rurack, Knut A1 - Hodoroaba, Vasile-Dan T1 - Dataset accompanying the publication "Towards 3D determination of the surface roughness of core-shell microparticles as a routine quality control procedure by scanning electron microscopy" N2 - This dataset accompanies the following publication: Hülagü, D., Tobias, C., Dao, R., Komarov, P., Rurack, K., Hodoroaba, V.-D., Towards 3D determination of the surface roughness of core-shell microparticles as a routine quality control procedure by scanning electron microscopy. Sci.Rep, 14, 17936 (2024), https://doi.org/10.1038/s41598-024-68797-7. It contains SEM and AFM-in-SEM images of polystyrene (PS) core particles, polystyrene-iron oxide (PS/Fe3O4) core-shell particles, and polystyrene-iron oxide-silica (PS/Fe3O4/SiO2) core-shell-shell particles. Please refer to the publication and its supporting information for more details on the acquisition and contents of the dataset, as well as the GitHub repository at https://github.Com/denizhulagu/roughness-analysis-by-electron-microscopy. The investigated particles were produced at BAM laboratories as previously described in: Hülagü, D. et al. Generalized analysis approach of the profile roughness by electron microscopy with the example of hierarchically grown polystyrene–iron oxide–silica core–shell–shell particles. Adv. Eng. Mater. 24, 2101344, https://doi.org/10.1002/adem.202101344 (2022). Tobias, C., Climent, E., Gawlitza, K. & Rurack, K. Polystyrene microparticles with convergently grown mesoporous silica shells as a promising tool for multiplexed bioanalytical assays. ACS Appl. Mater. Interfaces 13, 207, https://dx.doi.org/10.1021/acsami.0c17940 (2020). KW - Core–shell particles KW - Image analysis KW - Roughness KW - Scanning electron microscopy KW - Atomic force microscopy KW - Tilting KW - Batch analysis PY - 2024 UR - https://zenodo.org/records/11108726 DO - https://doi.org/10.5281/zenodo.11108725 PB - Zenodo CY - Geneva AN - OPUS4-60760 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jaunich, Matthias T1 - Editorial N2 - Dear Readers, a new year started for all of us (as I write these lines, possibly it was already some time ago when these lines are finally available) and this is the time for the so-called New Year’s resolutions. Setting goals and changing our behavior as well in a private as in a professional context. For Scientists the resolutions may comprise tasks like finalizing a longago started publication, picking up the loose ends of an application for funding or just bringing the running projects in a greater structure. KW - Editorial KW - Polymer Testing PY - 2019 DO - https://doi.org/10.1016/j.polymertesting.2019.01.010 SN - 0142-9418 VL - 74 SP - A1 PB - Elsevier AN - OPUS4-47406 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hodoroaba, Vasile-Dan A1 - Terborg, R. A1 - Boehm, S. A1 - Kim, K. J. T1 - Analysis of elemental composition of Fe1-xNix and Si1-xGex alloy thin films by electron probe microanalysis and micro-focus X-ray fluorescence N2 - The present study reports on results of analysis of the elemental composition of thin films by electron probe microanalysis with energy dispersive (ED-EPMA) X-ray spectrometry in conjunction with the dedicated thin-film analysis software package Stratagem and by X-ray fluorescence in its version with a micro-focus X-ray fluorescence (μ-XRF) source attached to a scanning electron microscope (SEM). Two thin-film systems have been analyzed: Fe1-xNix on silicon wafer and Si1-xGex on Al2O3 substrate, in both cases the layers being grown to a thickness of about 200 nm by ion beam sputter deposition. Samples of five different atomic fractions have been produced and analyzed for each thin-film system. Moreover, reference samples with certified elemental composition and thickness have been also available. This study is part of an interlaboratory comparison organized in the frame of standardization technical committee ISO/TC 201 “Surface chemical analysis.” Two laboratories have been analyzed by ED-EPMA (one laboratory standardless and one laboratory using both standardless and with standards variants) and one laboratory by μ-XRF (standardless and with standards). All the elemental compositions obtained with different methods are in very good agreement for the complete two sets of five samples each. KW - Thin films KW - Elemental composition KW - FeNi KW - SiGe KW - Electron probe microanalysis KW - X-ray Fluorescence PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-509262 DO - https://doi.org/10.1002/sia.6834 SN - 0142-2421 VL - 52 IS - 12 SP - 929 EP - 932 PB - John Wiley & Sons Ltd AN - OPUS4-50926 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Knigge, Xenia A1 - Radnik, Jörg T1 - Physico-chemical characterization of sterilized Ce0.25Zr0.75O2 nanoparticles by XPS / HAXPES / SEM N2 - Here a dataset of XPS, HAXPES and SEM measurements for the physico-chemical characterization of sterilized Ce0.25Zr0.75O2 nanoparticles is presented. The measurements are part of the H2020 project “NanoSolveIT”. KW - XPS KW - HAXPES KW - SEM KW - NanoSolveIT KW - Ce0.25Zr0.75O2 nanoparticles PY - 2023 DO - https://doi.org/10.5281/zenodo.7966165 PB - Zenodo CY - Geneva AN - OPUS4-57674 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Knigge, Xenia A1 - Radnik, Jörg T1 - Physico-chemical characterization of sterilized Co1.5Fe1.5O4 nanoparticles by XPS / HAXPES / SEM N2 - Here a dataset of XPS, HAXPES and SEM measurements for the physico-chemical characterization of sterilized Co1.5Fe1.5O4 nanoparticles is presented. The measurements are part of the H2020 project “NanoSolveIT”. KW - XPS KW - HAXPES KW - SEM KW - NanoSolveIT KW - Co1.5Fe1.5O4 nanoparticles PY - 2023 DO - https://doi.org/10.5281/zenodo.7940271 PB - Zenodo CY - Geneva AN - OPUS4-57662 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Knigge, Xenia A1 - Radnik, Jörg T1 - Physico-chemical characterization of sterilized TiO2 nanoparticles by XPS / HAXPES / SEM N2 - Here a dataset of XPS, HAXPES and SEM measurements for the physico-chemical characterization of sterilized TiO2 nanoparticles is presented. The measurements are part of the H2020 project “NanoSolveIT”. KW - XPS KW - HAXPES KW - SEM KW - NanoSolveIT KW - TiO2 nanoparticles PY - 2023 DO - https://doi.org/10.5281/zenodo.7941566 PB - Zenodo CY - Geneva AN - OPUS4-57668 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Knigge, Xenia A1 - Radnik, Jörg T1 - Physico-chemical characterization of sterilized TiO2 PVP nanoparticles by XPS / HAXPES / SEM N2 - Here a dataset of XPS, HAXPES and SEM measurements for the physico-chemical characterization of sterilized TiO2 PVP nanoparticles is presented. The measurements are part of the H2020 project “NanoSolveIT”. KW - HAXPES KW - XPS KW - SEM KW - Nanoparticles KW - TiO2 PVP PY - 2023 DO - https://doi.org/10.5281/zenodo.7966354 PB - Zenodo CY - Geneva AN - OPUS4-57761 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Knigge, Xenia A1 - Radnik, Jörg T1 - Physico-chemical characterization of sterile ZnO nanoparticles by XPS / HAXPES / SEM N2 - Here a dataset of XPS, HAXPES and SEM measurements for the physico-chemical characterization of ZnO nanoparticles is presented. The measurements are part of the H2020 project “NanoSolveIT”. KW - HAXPES KW - XPS KW - SEM KW - Nanoparticles KW - ZnO PY - 2023 DO - https://doi.org/10.5281/zenodo.7990213 PB - Zenodo CY - Geneva AN - OPUS4-57762 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Knigge, Xenia A1 - Radnik, Jörg T1 - Physico-chemical characterization of Ce0.9Zr0.1O2 nanoparticles by XPS / HAXPES / SEM N2 - Here a dataset of XPS, HAXPES and SEM measurements for the physico-chemical characterization of Ce0.9Zr0.1O2 nanoparticles is presented. The measurements are part of the H2020 project “NanoSolveIT”. KW - HAXPES KW - XPS KW - SEM KW - Ce0.9Zr0.1O2 KW - Nanoparticles PY - 2023 DO - https://doi.org/10.5281/zenodo.7986672 PB - Zenodo CY - Geneva AN - OPUS4-57758 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Knigge, Xenia A1 - Radnik, Jörg T1 - Physico-chemical characterization of sterile citrated stabilized Au nanoparticles by XPS / HAXPES / SEM N2 - Here a dataset of XPS, HAXPES and SEM measurements for the physico-chemical characterization of Au nanoparticles is presented. The measurements are part of the H2020 project “NanoSolveIT”. KW - HAXPES KW - XPS KW - SEM KW - Au Nanoparticles KW - NanoSolveIT PY - 2023 DO - https://doi.org/10.5281/zenodo.7990250 PB - Zenodo CY - Geneva AN - OPUS4-57763 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bartscher, M. A1 - Staude, Andreas A1 - Ehrig, Karsten A1 - Ramsey, A. T1 - The influence of data filtering on dimensional measurements with CT N2 - Data processing is an essential part of the evaluation of measurement results, e.g. in X-ray computed tomography (CT). Some of these calculations are denoted as "filtering". Filtering is always a trade-off between an enhancement of data quality and a loss of information. The standard reconstruction technique for CT data is the filtered back-projection. Additionally to the high-pass filter inherent to this technique, a suppression of high-frequency noise is in most cases also necessary. Many different possible filter algorithms are found in the literature. Although their effect on the signal-to-noise ratio and the spatial resolution is well-studied, it is not obvious how the different filters affect the determination of the object's surface in the reconstructed data and, thus, the results of dimensional CT measurements. We compare the results of industrial dimensional CT measurements obtained at the same data set of a calibrated reference standard – a calotte cube – when using different filters and discuss the implications. Filters under investigation are mainly median filters on projections and as well filters during filtered backprojection and filters on the reconstructed volume. T2 - 18th WCNDT - World Conference on Non-Destructive Testing CY - Durban, South Africa DA - 16.04.2012 KW - Computed tomography (CT) KW - Dimensional measurement KW - Data filtering KW - Resolution PY - 2012 UR - http://www.ndt.net/?id=12600 SN - 978-0-620-52872-6 SP - 1 EP - 13 PB - South-African Institute for Non-Destructive Testing (SAINT) CY - Lynnwood Ridge AN - OPUS4-26252 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stark, Wolfgang A1 - Jaunich, Matthias A1 - Bohmeyer, W. A1 - Lange, K. T1 - Investigation of the crosslinking behaviour of ehtylene vinyl acetate (EVA) for solar cell encapsulation by rheology and ultrasound N2 - EVA is a widely used material for the encapsulation of photovoltaic modules. It melts at elevated temperatures, and seals the module before it is crosslinked at temperatures above 130 °C by a peroxide-initiated crosslinking reaction. EVA has good optical properties necessary for application in solar modules. For process optimization and quality management, a method for the quick and reliable characterization of EVA crosslinking behaviour is of great value. Here, the practicability of ultrasound for online crosslinking monitoring is demonstrated. A sound velocity increase of about 8 m/s during the crosslinking reaction is found. The ultrasound results are compared with rheometer measurements performed with a curemeter typically used for the investigation of rubber crosslinking. KW - Ethylene vinyl acetate KW - EVA KW - Crosslinking KW - Ultrasound KW - Rheology KW - Curemeter KW - DSC PY - 2012 DO - https://doi.org/10.1016/j.polymertesting.2012.07.004 SN - 0142-9418 VL - 31 IS - 7 SP - 904 EP - 908 PB - Elsevier CY - Amsterdam AN - OPUS4-26291 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias T1 - Low temperature properties of elastomer seals - Comparison between purely static and partially released seals - N2 - Rubber is widely used as sealing material in various applications. In many fields the function of seal materials at low temperatures is necessary. Therefore the understanding of failure mechanisms that lead to leakage at low temperatures is of high importance. It is known that the material properties of rubbers are strongly temperature dependent. At low temperatures this is caused by the rubber-glass transition (abbr. glass transition). During continuous cooling the material changes from rubber-like entropy-elastic behaviour to stiff energy-elastic behaviour, that allows nearly no strain or retraction, due to the glass transition. Hence rubbers are normally used above their glass transition but the minimum working temperature limit is not defined precisely, what can cause problems during application. Therefore the lower operation temperature limit of rubber seals should be determined in dependence of the material properties. In the past we investigated the material properties and sealing behaviour of elastomeric seals at low temperatures. Additionally we started to study the effect of a small partial release of elastomer seals at low temperatures. To study the influence of dynamic events on seal performance and to enhance the understanding of occurring seal failure, a setup for a fast partial seal release was designed. In this contribution we focus on the correlation of material properties and component behaviour under different application conditions. It is desired to widen the understanding of the process of seal failure at low temperature. T2 - 12. Kautschuk Herbst Kolloquium CY - Hannover, Germany DA - 22.11.2016 KW - Seal behaviour KW - Partial release KW - Low temperature KW - Leakage rate PY - 2016 AN - OPUS4-38500 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Staude, Andreas T1 - The Influence of data filtering on dimensional measurements with CT T2 - 18th WCNDT - World Conference on Non-Destructive Testing CY - Durban, South Africa DA - 16.04.2012 PY - 2012 AN - OPUS4-26126 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mrkwitschka, Paul A1 - Rühle, Bastian A1 - Kuchenbecker, Petra A1 - Löhmann, Oliver A1 - Lindemann, Franziska A1 - Hodoroaba, Vasile-Dan T1 - Embedding and cross-sectioning as a sample preparation procedure for accurate and representative size and shape measurement of nanopowders N2 - Reliable measurement of the size of polydisperse, complex-shaped commercial nanopowders is a difficult but necessary task, e.g., for regulatory requirements and toxicity risk assessment. Suitable methods exist for the accurate characterization of the size of non-aggregated, stabilized, spherical and monodisperse nanoparticles. In contrast, industrial nanoscale powders usually require dedicated sample preparation procedures developed for the analysis method of choice. These nano-powders tend to agglomerate and/or aggregate, a behavior which in combination with an innate broad particle size distribution and irregular shape often significantly alters the achievable accuracy of the measured size parameters. The present study systematically tests two commercially available nanoscale powders using different sample preparation methods for correlative analysis by scanning electron microscopy, dynamic light scattering, Brunauer–Emmet–Teller method and differential mobility analysis. One focus was set on the sample preparation by embedding nanoparticles in carbon-based hot-mounting resin. Literature on this topic is scarce and the accuracy of the data extracted from cross sections of these particles is unclearly stated. In this paper systematic simulations on the deviation of the size parameters of well-defined series of nanoparticles with different shapes from the nominal value were carried out and the contributing factors are discussed. KW - Nanopowder KW - Electron microscopy KW - Sample preparation KW - Cross-sectioning KW - Cerium oxide KW - Zinc oxide PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-593289 DO - https://doi.org/10.1038/s41598-023-51094-0 SN - 2045-2322 VL - 14 SP - 1 EP - 10 PB - Springer Nature CY - London AN - OPUS4-59328 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - López de Ipina, J.-M. A1 - Arevalillo, A. A1 - Martín, A. A1 - Caillard, B. A1 - Marcoulaki, E. A1 - Aguerre- Charol, O. A1 - van Duuren-Stuurman, B. A1 - Hodoroaba, Vasile-Dan A1 - Viitanen, A.-K. A1 - Witters, H. A1 - Vercauteren, S. A1 - Persson, K. A1 - Bard, D. A1 - Evans, G. A1 - Jensen, K.A. A1 - Himly, M. A1 - Scalbi, S. A1 - Papin, A. A1 - Le Bihan, O. A1 - Kanerva, T. A1 - Tirez, K. A1 - Frijns, E. A1 - Niga, P. A1 - Eleftheriadis, K. A1 - Travlos, A. A1 - Geppert, M. A1 - Himly, M. A1 - Radnik, Jörg A1 - Kuchenbecker, Petra A1 - Resch-Genger, Ute A1 - Fraboulet, I. A1 - Bressot, C. A1 - Rissler, J. A1 - Gaucher, R. A1 - Binotto, G. A1 - Krietsch, Arne A1 - Braun, A. A1 - Abenet, S. A1 - Catalan, J. A1 - Verstraelen, S. A1 - Manier, N. A1 - Manzo, S. A1 - Fransman, S. A1 - Queron, J. A1 - Charpentier, D. A1 - Taxell, D. A1 - Säämänen, A. A1 - Brignon, J.-M. A1 - Jovanovic, A. A1 - Bisson, M A1 - Neofytou, P. T1 - EC4Safenano - Catalogue of Services N2 - The publicly available document encapsulates the first version of the Catalogue of Services of the future EC4Safenano Centre (CoS 2019). The CoS 2019 is structured in 12 Service Categories and 27 Service Topics, for each of the 12 categories considered. This architecture configures a 12 x 27 matrix that allows ordering the potential EC4Safenano offer in 324 types of services/groups of services. Each type of service/group of services is described, in a simple and friendly way, by means of a specific service sheet: the EC4Safenano - Service Data Sheet (EC4-SDS). These EC4-SDSs allow structuring and summarizing the information of each service, providing the customer with a concise view of characteristics of the service and also the contact details with the service provider. The CoS 2019 deploys a map of services consisting of a set of 100 EC4-SDSs, covering 7 of the 12 Service Categories and 17 of the 27 Service Topics. The harmonization of services is visualized as a future necessary step in EC4Safenano, in order to strengthen the offer and provide added value to customers with a growing offer of harmonized services in future versions of the CoS. The information contained in this document is structured in 3 main sections, as follows: • Catalogue structure. This section describes in short the main characteristics of the CoS 2019. • Catalogue content. This section represents the core part of the document and encapsulates the set of 100 SDSs displaying the offer proposed by the CoS 2019. • Online Catalogue. This section describes the resources implemented by EC4Safenano to facilitate the on-line consultation of the CoS 2019 by customers and other interested parties. KW - Nano-safety KW - Analytical services KW - Nanomaterials KW - Catalogue of services KW - EC4SafeNano KW - European Centre PY - 2021 UR - https://ec4safenano.eu-vri.eu/Public/Guidance SP - 1 EP - 72 PB - EU-VRi – European Virtual Institute for Integrated Risk Management CY - Stuttgart, Germany AN - OPUS4-52943 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pellegrino, F. A1 - Isopescu, R. A1 - Pellutiè, L. A1 - Sordello, F. A1 - Rossi, A. M. A1 - Ortel, Erik A1 - Martra, G. A1 - Hodoroaba, Vasile-Dan A1 - Maurino, V. T1 - Machine learning approach for elucidating and predicting the role of synthesis parameters on the shape and size of TiO2 nanoparticles N2 - In the present work a series of design rules are developed in order to tune the morphology of TiO2 nanoparticles through hydrothermal process. Through a careful experimental design, the influence of relevant process parameters on the synthesis outcome are studied, reaching to the develop predictive models by using Machine Learning methods. The models, after the validation and training, are able to predict with high accuracy the synthesis outcome in terms of nanoparticle size, polydispersity and aspect ratio. Furthermore, they are implemented by reverse engineering approach to do the inverse process, i.e. obtain the optimal synthesis parameters given a specific product characteristic. For the first time, it is presented a synthesis method that allows continuous and precise control of NPs morphology with the possibility to tune the aspect ratio over a large range from 1.4 (perfect truncated bipyramids) to 6 (elongated nanoparticles) and the length from 20 to 140 nm. KW - Machine learning KW - Nanoparticles KW - Titanium dioxide KW - Size KW - Shape KW - Synthesis PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-515084 DO - https://doi.org/10.1038/s41598-020-75967-w VL - 10 IS - 1 SP - 18910 PB - Springer Nature AN - OPUS4-51508 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ahmed, R. A1 - Vaishampayan, A. A1 - Cuellar-Camacho, J. L. A1 - Wight, D. J. A1 - Donskyi, Ievgen A1 - Unger, Wolfgang A1 - Grohmann, E. A1 - Haag, R. A1 - Wagner, O. T1 - Multivalent Bacteria Binding by Flexible Polycationic Microsheets Matching Their Surface Charge Density N2 - Aiming at the overall negative surface charge of bacteria, a new strategy of antibacterial agents based on large polymer-modified graphene oxide (GO) sheets is assessed. The presented flexible, polycationic Sheets match the size and charge density of the Escherichia coli surface charge density (2 × 1014 cm−2). These matching parameters create an unspecific but very strong bacteria adsorber by multivalent, electrostatic attraction. Their interaction with bacteria is visualized via atomic force and confocal microscopy and shows that they effectively bind and wrap around E. coli cells, and thereby immobilize them. The incubation of Gram-negative and -positive bacteria (E. coli and methicillin-resistant Staphylococcus aureus, MRSA) with these polycationic sheets leads to the inhibition of proliferation and a reduction of the colony forming bacteria over time. This new type of antibacterial agent acts in a different mode of Action than classical biocides and could potentially be employed in medicinal, technical, or agriculture applications. The presented microsheets and their unspecific binding of cell interfaces could further be employed as adsorber material for bacterial filtration or immobilization for imaging, analysis, or sensor technologies. KW - Surface charge KW - Bacteria KW - Graphene oxide KW - Escherichia coli KW - XPS PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-509651 DO - https://doi.org/10.1002/admi.201902066 VL - 7 IS - 15 SP - 1902066 PB - WILEY-VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-50965 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zaghdoudi, Maha A1 - Weber, Mike A1 - Kömmling, Anja A1 - Jaunich, Matthias A1 - Wolff, Dietmar T1 - Numerical Modelling of Compression Stress Relaxation and Compression Set of Elastomer O-Ring During Aging N2 - Elastomer seals are used in many industrial applications due to their excellent mechanical properties at a wide range of temperatures. Their high versatility and recovery potential under several load conditions make them well suitable for the application in containers designed for transport, storage and/or disposal of radioactive materials. In containers for low and intermediate level radioactive waste, elastomer seals are used as barrier seals, and as auxiliary seals in storage and transportation casks (dual purpose casks) for heat generating radioactive waste, such as spent fuel and high-level waste. While a seal exchange at defined intervals is typical in many conventional applications, it is impossible or at least hard to perform when principles of minimization of radiation exposure have to be considered and prohibit an unnecessary cask handling. An extensive knowledge of the change of the elastomer’s properties during aging and the availability of reliable end-of-lifetime criteria to guarantee the permanent safe enclosure of the radioactive material is mandatory. As BAM is involved in most of the national cask licensing procedures and in the evaluation of cask-related long-term safety issues, great efforts have been already made and are still planned to scientifically support this task. Compression stress relaxation and compression set were identified as key indicators of elastomer long-term performance and quantitatively investigated in comprehensive test programs. Among other representative types of elastomers, specimens made from ethylene propylene diene rubber (EPDM) were tested before, during and after aging to capture the most important of their complex mechanical properties. In the presented study, exemplary results were used to simulate the compression stress relaxation and the compression set of elastomer O-rings during aging. Regarding the influence of temperature, the time-temperature superposition principle is applied in the relaxation analysis of elastomer O-rings. The proposed model is implemented in the commercial finite element software ABAQUS/Standard® [1] with a sequential temperature displacement coupling. Numerical results match the experimental compression stress relaxation measurements well. The prediction of compression set values after long-term aging shows a relatively good agreement with the experimental results. Nevertheless, all input parameters derived from the specimen tests, additional assumptions concerning boundary conditions and modeling strategy are discussed with regard to the identified slight discrepancies. The possibility to extend the finite element model to represent the O-ring seal’s ability to recover after a (fast) partial release is taken into account. T2 - ASME 2020 Pressure Vessels & Piping Conference (PVP2020) CY - Online meeting DA - 03.08.2020 KW - Compression Set KW - O-ring KW - Simulation KW - Sequential analysis KW - Ageing KW - stress relaxation PY - 2020 SN - 978-0-7918-8388-4 DO - https://doi.org/10.1115/PVP2020-21270 SP - PVP2020-21270 PB - ASME AN - OPUS4-51490 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Subramani Bhagavatheswaran, E. A1 - Wießner, S. A1 - Jaunich, Matthias A1 - Wolff, Dietmar T1 - Einfluss der Alterung auf dichtungsrelevante Eigenschaften von FKM-, VMQ- und EPDM-Elastomeren N2 - Da Elastomere in vielfältigen Dichtungsanwendungen eingesetzt werden und dabei teilweise großen Einfluss auf die Funktionsfähigkeit und Sicherheit haben, ist der Einfluss der Alterung auf dichtungsrelevante Eigenschaften relevant. Eine strukturierte Untersuchung des Einflusses von verschiedenen Mischungsrezepturen auf die Bauteileigenschaften, das Alterungsverhalten und die Funktion wird vorgestellt. T2 - Technomer 2017 CY - Chemnitz, Germany DA - 09.11.2017 KW - Dichtung KW - Alterung KW - Struktur-Eigenschaftsbeziehung KW - Elastomer PY - 2017 SN - 978-3-939382-13-3 VL - 2017 SP - 41 EP - 41 AN - OPUS4-42844 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wollschläger, Nicole A1 - Häusler, Ines A1 - Ortel, Erik A1 - Hodoroaba, Vasile-Dan A1 - Palasse, L. A1 - Dirscherl, K. T1 - Characterization of porous, TiO2 nanoparticle films using on-axis TKD in SEM – a new nano-analysis tool for a large-scale application N2 - A combined methodical approach is tested with respect to the characterization of the inner structure of porous TiO2 layers as typically used in modern dye sensitized solar cells (DSSC). Their performance is directly linked to the surface area of the pore network. The micrometer thick layer employed was manufactured by screen-printing of a starting TiO2 powder constituted of shape-controlled, bipyramidal anatase nanoparticles on FTO/glass substrates. The analytical methods exploited in our study are Focused Ion Beam (FIB) slicing followed by 3D reconstruction as well as the new approach transmission Kikuchi diffraction (TKD) technology in the scanning electron microscope (SEM). Size and shape distribution of the TiO2 NPs within the layer can be extracted. SEM in transmission mode and atomic force microscopy (AFM) have been used to verify the dimensional data obtained by the new combined methodical approach. Its analytical benefits but also the challenges and limitations are highlighted. KW - TiO2 KW - TKD KW - Particle size distribution KW - Nanoparticles KW - Porous film PY - 2017 UR - https://www.cambridge.org/core/services/aop-cambridge-core/content/view/8A8B29335A2F4D0CB6922F6F5A19C5DC/S1431927617003397a.pdf/characterization_of_porous_tio2_nanoparticle_films_using_onaxis_tkd_in_sem_a_new_nanoanalysis_tool_for_a_largescale_application.pdf DO - https://doi.org/10.1017/S1431927617003397 VL - 23 IS - S1 (July) SP - 542 EP - 543 PB - Cambridge University Press CY - New York, NY, U.S.A. AN - OPUS4-41924 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radnik, Jörg T1 - MinimUm Information Requirements for Electron Microscopy and Surface analysis Data For Risk Assessment of Nanoforms N2 - The European legislation has responded to the wide use of nanomaterials in our daily life and defined the term “nanoform” in the Annexes to the REACH (Registration, Evaluation, Authorization of Chemicals) Regulation. Now specific information of the nanomaterials is required from the companies when registering the appropriate materials in a dossier. In the context of REACH eleven physicochemical properties were considered as relevant, of which the following six are essential for registration of nanoforms (priority properties): chemical composition, crystallinity, particle size, particle shape, chemical nature of the surface (“surface chemistry”), and specific surface area (SSA). A key role is the reliable, reproduceable and traceable character of the data of these priority properties. In this context, we want to discuss which ‘analytical’ information is exactly required to fulfill these conditions. Time-of-Flight Secondary Ion Mass Spectrometry (ToF-SIMS) and X-ray Photoelectron Spectroscopy (XPS) were chosen as the most popular surface analytical methods. Both methods allow a detailed understanding of the surface chemistry with an information depth below ten nanometers. As a rather bulk method for the analysis of nanoforms, Electron Probe Microanalysis (EPMA) in the version with energy dispersive X-ray spectroscopy (EDS) is considered for the quick identification of the main chemical elements present in the sample. Furthermore, Scanning Electron Microscopy (SEM) results are discussed which provide results on particle size and shape. Thus, four of the six priority properties can be obtained with these methods. T2 - Nanosafe 2020 CY - Online meeting DA - 17.11.2020 KW - Risk assessment KW - Nanomaterials KW - Standardization KW - Regulation PY - 2020 AN - OPUS4-51612 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Zaghdoudi, M. A1 - Kömmling, Anja A1 - Jaunich, Matthias A1 - Wolff, Dietmar ED - Altenbach, H. ED - Hitzler, L. ED - Johlitz, M. ED - Merkel, M. ED - Öchsner, A. T1 - Analysis of Heterogeneous Ageing of HNBR O-Rings N2 - Abstract Hydrogenated nitrile butadiene rubber (HNBR) elastomer was thermo-oxidatively aged at different temperatures up to 150 °C. Fourier transform infrared spectroscopy (FTIR), compression stress relaxation (CSR) and international rubber hardness degree (IRHD) microhardness were used to characterise the chemo-mechanical changes of HNBR O-rings during thermo-oxidative ageing. FTIR shows the development of carbonyl, methyl and ester groups but the nitrile content was not affected by ageing. The effect of sample geometry during CSR was investigated. CSR data were converted through integrated kinetic laws. The conversion has proven its sensibility to detect heterogeneous ageing. This was confirmed by the IRHD measure-ments across the section of O-rings. The influence of compression during ageing was assessed through IRHD measurements across the section of compressed and uncom-pressed aged O-rings. The DLO effect was more pronounced in compressed O-rings. By applying the model of Wise et al., theoretical IRHD and oxidation profiles were determined on the basis of IRHD experimental data of compressed O-rings. Good agreements between the experimental and the theoretical IRHD profiles in the core region were obtained. However, near the edge, the theoretical IRHD values were overestimated. KW - Ageing KW - Rubber seals KW - Stress relaxation KW - Modelling PY - 2024 SN - 978-3-031-49042-2 DO - https://doi.org/10.1007/978-3-031-49043-9 SN - 1869-8433 SP - 331 EP - 348 PB - Springer Nature CY - Cham, Switzerland AN - OPUS4-59769 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sordello, F. A1 - Prozzi, M. A1 - Hodoroaba, Vasile-Dan A1 - Radnik, Jörg A1 - Pellegrino, F. T1 - Increasing the HER efficiency of photodeposited metal nanoparticles over TiO2 using controlled periodic illumination N2 - Although the use of noble metal catalysts can increase the efficiency of hydrogen evolution reaction, the process is still limited by the characteristics of the metal-hydrogen (M−H) bond, which can be too strong or too weak, depending on the metal employed. Studies revealed that the hydrogen affinity for the metal surface (i.e. H absorption/desorption) is regulated also by the potential at the metal nanoparticles. Through controlled periodic illumination (CPI) of a series of metal/TiO2 suspensions, here we demonstrated that an increase of the HER efficiency is possible for those photodeposited metals which have a Tafel slope below 125 mV. Two possible explanations are here reported, in both of them the M−H interaction and the metal covering level play a prominent role, which also depend on the prevailing HER mechanism (Volmer-Heyrovsky or Volmer-Tafel). KW - Controlled periodic illumination KW - Hydrogen evolution reaction KW - Titanium dioxide KW - Photoreforming KW - Volcano plot KW - Sabatier KW - Nanoparticles PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-589875 DO - https://doi.org/10.1016/j.jcat.2023.115215 VL - 429 SP - 1 EP - 7 PB - Elsevier B.V. AN - OPUS4-58987 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kuchenbecker, Petra T1 - Nano Powder - a Challenge for Granulometry N2 - If the particle size decreases, the ratio of surface area to volume increases considerably. This provides benefits for all surface-driven processes that run faster or at lower temperatures than larger particles. However, handling and characterization of the nanopowders are much more difficult. Particularly polydisperse powders with irregular shape, as grinding products, represent a challenge. Granulometry in the submicron and nanoscale often leads to incorrect results without knowledge of particle morphology. This presentation demonstrates potentials of using the volume-specific surface area (SV or VSSA) in the granulometric characterization of nanopowders, for instance, correlations between the volume-specific surface area and the median particle size are discussed considering the particle morphology and the model of the logarithmic normal distribution. Moreover, the presentation deals with the optimal dispersion of nanopowders during sample preparation. Indirect ultrasound device with defined cooling was developed to prevent both contamination by sonotrode abrasion and sample changes by heat. Successful granulometric characterization of nanopowders demands both improved dispersion technology and very often an effective combination of two or more measurement methods. T2 - Jahrestagung der Deutschen Keramischen Gesellschaft CY - Leoben, Austria DA - 06.05.2019 KW - Nano screening KW - VSSA KW - Nano particle KW - Particle size PY - 2019 AN - OPUS4-47976 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kuchenbecker, Petra T1 - Advanced screening method using volume-specific surface area (VSSA) for nanomaterial identification of powders N2 - The EC’s recommendation for a definition of nanomaterial (2011/696/EU) should allow the identification of a particulate nanomaterial based on the number-based metric criterion according to which at least 50% of the constituent particles have the smallest dimension between 1 and 100 nm. However, it has been recently demonstrated that the implementation of this definition for regulatory purposes is conditioned by the large deviations between the results obtained by different sizing methods or due to practical reasons such as high costs and time-consuming (SEM, TEM). Within the European project NanoDefine (www.nanodefine.eu) a two-tier approach has been developed, whereby firstly a screening method is applied for the rough classification as a nano-/non-nanomaterial, and for borderline cases a confirmatory method (imaging methods or field flow fractionation) must be considered. One of the measurement methods well suited to particulate powder is the determination of volume-specific surface area (VSSA) by means of gas adsorption as well as skeletal density. The value of 60 m2/cm3 corresponding to spherical, monodisperse particles with a diameter of 100 nm constitutes the threshold for decisioning if the material is a nano- or non-nanomaterial. The correct identification of a nanomaterial by VSSA method is accepted by the EU recommendation. However, the application of the VSSA method is associated also by some limitations. The threshold of 60 m2/cm3 is dependent on the particle shape, so that it changes considerably with the number of nano-dimensions of the particles. For particles containing micro-pores or having a microporous coating false positive results will be produced. Furthermore, broad particle size distributions make necessary to adjust the threshold. Based on examples of commercially available ceramic powders, the applicability of the VSSA approach will be tested (in relation with SEM and TEM measurements) in order to expand the actual knowledge and to improve this good available and agglomeration tolerant method. T2 - Workshop on Reference Nanomaterials CY - Berlin, Germany DA - 14.05.2018 KW - VSSA KW - Nanomaterial screening KW - Nano-powder characterization PY - 2018 AN - OPUS4-45099 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Faghani, A. A1 - Gholami, M. F. A1 - Trunk, M. A1 - Müller, J. A1 - Pachfule, P. A1 - Vogl, S. A1 - Donskyi, Ievgen A1 - Li, M. A1 - Nickl, Philip A1 - Shao, J. A1 - Huang, M. R. S. A1 - Unger, Wolfgang A1 - Arenal, R. A1 - Koch, C. T. A1 - Paulus, B. A1 - Rabe, J. P. A1 - Thomas, A. A1 - Haag, R. A1 - Adeli, M. T1 - Metal-Assisted and Solvent-Mediated Synthesis of Two-Dimensional Triazine Structures on Gram Scale N2 - Covalent triazine frameworks are an emerging material class that have shown promising performance for a range of applications. In this work, we report on a metal-assisted and solvent-mediated reaction between calcium carbide and cyanuric chloride, as cheap and commercially available precursors, to synthesize two-dimensional triazine structures (2DTSs). The reaction between the solvent, dimethylformamide, and cyanuric chloride was promoted by calcium carbide and resulted in dimethylamino-s-triazine intermediates, which in turn undergo nucleophilic substitutions. This reaction was directed into two dimensions by calcium ions derived from calcium carbide and induced the formation of 2DTSs. The role of calcium ions to direct the two-dimensionality of the final structure was simulated using DFT and further proven by synthesizing molecular intermediates. The water content of the reaction medium was found to be a crucial factor that affected the structure of the products dramatically. While 2DTSs were obtained under anhydrous conditions, a mixture of graphitic material/2DTSs or only graphitic material (GM) was obtained in aqueous solutions. Due to the straightforward and gram-scale synthesis of 2DTSs, as well as their photothermal and photodynamic properties, they are promising materials for a wide range of future applications, including bacteria and virus incapacitation. KW - XPS KW - Triazine KW - 2D PY - 2020 DO - https://doi.org/10.1021/jacs.0c02399 VL - 142 IS - 30 SP - 12976 EP - 12986 PB - ACS American Chemical Society AN - OPUS4-51203 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Terborg, R. A1 - Hodoroaba, Vasile-Dan T1 - Determination of Thin Film Thickness and Composition using Energy Dispersive EPMA N2 - Electron Probe Microanalysis (EPMA) provides a non-destructive approach in the dedicated thin film analysis mode with the commercial StrataGem software. Recently, the open-source programme BadgerFilm by Moy and Fournelle became available. Similarly to StrataGem, it is based on the algorithm of Pouchou and Pichoir and needs intensity ratios of the unknown sample and standards (k-values). We have evaluated the k-values measured for the FeNi and SiGe film systems using the BadgerFilm software package and compared the thickness and composition with the results obtained with the established StrataGem software and other reference methods. The thicknesses of the SiGe films obtained by the BadgerFilm software agree within 20% with the StrataGem and TEM results; the elemental compositions BadgerFilm-StrataGEM agree within 2% with one exception (9%). T2 - Microscopy and Microanalysis 2022 CY - Portland, OR, USA DA - 31.07.2022 KW - Thin films KW - Thickness KW - Elemental composition KW - FeNi KW - SiGe KW - BadgerFilm KW - Electron Probe Microanalysis (EPMA) PY - 2022 AN - OPUS4-55522 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Morphological Characterization and Chemical Identification of TiO2 Nanoparticles Doped with Ultrafine Metal Particles for Enhanced Photocatalytical Activity N2 - Water splitting using semiconductor photo-catalysts is considered a sustainable method to produce clean hydrogen fuel. Nevertheless, H2 photo-production efficiency remains still low, although extensive research works to understand better the mechanisms of the Hydrogen Evolution Reaction (HER) and the Oxygen Evolution Reaction (OER) are being carried out. In this respect, TiO2 is a key photoactive material, usually employed with a co-catalyst deposited onto the surface to enhance charge carriers’ separation and catalyze surface charge transfer reactions. The deposition of a co-catalyst on the TiO2 nanoparticle surface represents one successful way to enhance the activity of the photocatalyst through a modification of its surface and redox properties. In this context, high-resolution scanning electron microscopy (SEM) coupled with elemental analysis by energy-dispersive X-ray spectroscopy (EDS) is fundamental for studying and understanding the effect of the nanoparticle morphology on the functional properties of shape-controlled TiO2 crystals (bipyramides, platelets, and elongated particles). Different types of metal-semiconductor combinations, TiO2 shapes and dopant metals (Ag, Pt, Au, Rh, Pd) and metal concentrations are discussed. T2 - Microscopy and Microanalysis 2022 CY - Portland, OR, USA DA - 31.07.2022 KW - Nanoparticles KW - Me-TiO2 KW - Photocatalysis KW - Morpho-chemical characterization KW - Shape KW - SEM/EDS PY - 2022 AN - OPUS4-55541 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beckmann, Jörg T1 - Photolytically and Thermally Initiated Destruction on the Stability of (Ultra)High Molecular Polyethylene N2 - THz and mid IR spectroscopy of high-molecular PE (HMW) and ultra high-molecular PE (UHMW) reveals modifications of the molecular structure. Characteristic absorption bands are changed if the two materials are exposed by γ-Co60 radiation up to 600 kGy and subsequently stored at an annealing temperature of 398 K until for 729 days. UHMW-PE and HMW-PE behave differently during the ageing process because of their molecular weight and inherent structure distinctions. The spectroscopic data offer characteristic absorption bands, which have been used to describe the complete ageing process in more detail. For instance, the integral absorption in the B1u THz-region can be used to describe quantitatively the reduction of crystallinity. The formation of trans vinylene unsaturation and the decay of vinyl during ageing can be observed in detail in the mid IR range. T2 - 9th International Workshop on Terahertz Technology and Applications CY - Kaiserslautern, Germany DA - 03.03.2020 KW - Degradation KW - MID IR Spectroscopy PY - 2020 AN - OPUS4-50555 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Drobne, D. A1 - Ciornii, Dmitri A1 - Hodoroaba, Vasile-Dan A1 - Bohmer, N. A1 - Novak, S. A1 - Kranjc, E. A1 - Kononenko, V. A1 - Reuther, R. T1 - Knowledge, Information, and Data Readiness Levels (KaRLs) for Risk Assessment, Communication, and Governance of Nano-, New, and Other Advanced Materials N2 - The obvious benefits derived from the increasing use of engineered nano-, new, and advanced materials and associated products have to be weighed out by a governance process against their possible risks. Differences in risk perception (beliefs about potential harm) among stakeholders, in particular nonscientists, and low transparency of the underlying decision processes can lead to a lack of support and acceptance of nano-, new, and other advanced material enabled products. To integrate scientific outcomes with stakeholders needs, this work develops a new approach comprising a nine-level, stepwise categorization and guidance system entitled “Knowledge, Information, and Data Readiness Levels” (KaRLs), analogous to the NASA Technology Readiness Levels. The KaRL system assesses the type, extent, and usability of the available data, information, and knowledge and integrates the participation of relevant and interested stakeholders in a cocreation/codesign process to improve current risk assessment, communication, and governance. The novelty of the new system is to communicate and share all available and relevant elements on material related risks in a user/stakeholder-friendly, transparent, flexible, and holistic way and so stimulate reflection, awareness, communication, and a deeper understanding that ultimately enables the discursive process that is needed for the sustainable risk governance of new materials. KW - Risk asessment KW - Advanced materials KW - TRL KW - Governance KW - Data readiness level PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-575344 DO - https://doi.org/10.1002/gch2.202200211 SP - 1 EP - 9 PB - Wiley-VCH AN - OPUS4-57534 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ortel, Erik A1 - Häusler, Ines A1 - Österle, Werner A1 - Narbey, S. A1 - Oswald, F. A1 - Andersen, I. H. A1 - Holzweber, Markus A1 - Unger, Wolfgang A1 - Hodoroaba, Vasile-Dan T1 - In-depth structural and chemical characterization of engineered TiO2 films N2 - Analytical routines for a comprehensive in-depth morphological, structural, and chemical characterization of functionalized TiO2 films by using different state-of-the-art analytical techniques are presented and discussed with the main objective to identify potential reference TiO2 coating parameters able to be certified at a later stage. TiO2 films fabricated by two different synthetic procedures as representative for two main large-scale applications were selected: (i) pulsed d.c. magnetron sputtering for photocatalytic applications and (ii) screen printing from preformed anatase nanoparticles. The screen-printed films were further loaded with a sensitizing dye for application as a dye-sensitized solar cell. Film properties such as microstructure and crystallographic texture of pulsed d.c. magnetron sputtering synthesized films were systematically studied by means of scanning nanobeam electron diffraction in a transmission electron microscope and the surface and inner morphology by scanning electron microscopy. The dye distribution over the depth of screen-printed TiO2 layers was analyzed before and after dye-loading by means of energy dispersive X-ray spectroscopy at scanning electronmicroscope, Auger electron spectroscopy and time-of-flight secondary ion mass spectrometry. The long-term goal of the present study is the improvement of quality of the TiO2 film parameters as measured by using different types of reference TiO2 coatings having specific parameters certified. T2 - 16th European Conference on Applications of Surface and Interface Analysis ECASIA'15 CY - Granada, Spain DA - 28.09.2015 KW - Mapping KW - Line scan KW - Depth profiling KW - TiO2 films KW - Crystallinity KW - Ru dye sensitizer PY - 2016 DO - https://doi.org/10.1002/sia.5966 SN - 0142-2421 SN - 1096-9918 VL - 48 SP - 664 EP - 669 PB - John Wiley & Sons, Ltd. AN - OPUS4-36791 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kömmling, Anja A1 - Jaunich, Matthias A1 - Wolff, Dietmar T1 - Ageing and lifetime prediction of O-ring seals made of HNBR, EPDM and FKM N2 - BAM is the federal institute for materials research and testing in Germany. One of our tasks is to evaluate the safety of casks designed for transport and/or storage of radioactive waste. As elastomeric seals are used in the containers as safety-relevant parts, it is our goal to be able to evaluate the service lifetime of the seals with regard to the requirements for long-term safety (40 years and more) of the containers. For this reason, an accelerated ageing programme with selected rubbers often used for seals (HNBR, EPDM and FKM) was started. Ageing was performed at four different temperatures (75 °C, 100 °C, 125 °C and 150 °C) for up to 2 years. For assessing properties related to the sealability, O-rings were aged in compression by 25 % (corresponding to the compression during service) between plates. For comparison, uncompressed O-rings were aged as well. The aged materials were characterized with conventional polymer analysis methods such as hardness and tensile tests, but also with more seal-specific methods such as compression stress relaxation (CSR, reflecting the loss of sealing force of a compressed seal over time), and compression set (CS, representing the recovery behaviour of a seal after release from compression). CS is chosen as the property for lifetime prediction as it is both sensitive to degradation and related to the seal performance. CS data is extrapolated to 60 °C, which yields lifetimes of approximately 5 years for HNBR and 64 years for EPDM for a criterion of 85 % CS respectively, and approx. 40 years for FKM for a criterion of 65 % CS (the highest value measured so far). T2 - 12. Kautschuk Herbst Kolloquium CY - Hanover, Germany DA - 22.11.2016 KW - Rubber KW - Compression set KW - Extrapolation KW - Degradation PY - 2016 SN - 9783981407648 VL - 2016 AN - OPUS4-38483 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rühle, Bastian A1 - Hodoroaba, Vasile-Dan T1 - Towards Automated Electron Microscopy Image Segmentation for Nanoparticles of Complex Shape by Convolutional Neural Networks N2 - In this contribution different ways are explored with the aim to generate suitable training data for ‘non-ideal’ samples using various approaches, e.g., computer-generated images or unsupervised learning algorithms such as generative adversarial networks (GANs). We used these data to train simple CNNs to produce segmentation masks of SEM images and tested the trained networks on real SEM images of complex nanoparticle samples. The novel use of CNN for the automated analysis of the size of nanoparticles of complex shape and with a high degree of agglomeration has proved to be a promising tool for the evaluation of particle size distribution on a large number of constituent particles. Further development and validation of the preliminary model, respectively larger training and validation data sets are necessary. KW - Nanoparticles KW - Convolutional neural networks KW - Image segmentation KW - Electron microscopy KW - Automatisation PY - 2020 DO - https://doi.org/10.1017/S1431927620017262 VL - 26 IS - S2 SP - 1188 EP - 1189 PB - Cambridge University Press CY - Cambridge, UK AN - OPUS4-51773 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Jaunich, Matthias T1 - Tieftemperaturverhalten von Elastomeren im Dichtungseinsatz N2 - Elastomerdichtungen finden als Bauteil oder Maschinenelement vielseitige Verwendung. Jedoch war trotz ihrer zentralen Bedeutung die untere Temperaturgrenze, bis zu der solche Dichtungen eingesetzt werden können, bisher nicht tiefgehend verstanden. Dieser Umstand erschwert die entsprechende notwendige sicherheitsrelevante Beurteilung. Mit der vorliegenden Arbeit ist deshalb das Ziel verfolgt worden, dass Materialverhalten repräsentativer Elastomerwerkstoffe in Abhängigkeit von der Temperatur zu verstehen und daraus dann abzuleiten, bis zu welcher Temperatur eine daraus hergestellte Dichtung unter Berücksichtigung der jeweiligen Einsatzbedingungen ihre Funktion noch sicher erfüllen kann. Ausgehend von der in der Literatur beschriebenen Aussage, dass eine Dichtung auch unterhalb der „Glasübergangstemperatur“ funktionsfähig ist, wurde der Einfluss des Glas-Gummi-Übergangs auf das Dichtungsversagen untersucht. Zunächst wurden dazu die Glasübergangstemperaturen an einer Vielzahl von Elastomeren mit gebräuchlichen Verfahren bestimmt, um diese mit dem Verhalten der Dichtung vergleichen zu können. Weiterhin wurde im Rahmen der Arbeit eine neue Charakterisierungsmethode des Tieftemperaturverhaltens von Elastomeren entwickelt, die die bisher für Dichtungen eingesetzte Normprüfung des Druckverformungsrests nachstellt. Mit dieser Methode ist im Vergleich zur Normprüfung jedoch eine deutlich schnellere und automatisierbare Untersuchung des Materialverhaltens gegeben. Darüber hinaus ist durch eine modellgestützte Auswertung eine Extrapolation der Messdaten auf zusätzliche Temperaturen möglich, wodurch der experimentelle Aufwand weiter reduziert wird. Zur temperaturabhängigen Charakterisierung des Versagensvorgangs an realen Bauteilen wurde deren Dichtverhalten mittels eines dafür entwickelten Versuchsstandes untersucht. Die festgestellte Abhängigkeit der Versagenstemperatur vom Verpressgrad konnte unter Verwendung der Ergebnisse aller angewandten Charakterisierungsmethoden für die hier untersuchten statisch beanspruchten Dichtungen erklärt werden. Zudem lassen sich aus dem mit Hilfe des Zeit-Temperatur- Superpositionsprinzips gewonnenen Informationen zur Zeitabhängigkeit der Materialeigenschaften auch Aussagen zum Verhalten von dynamisch beanspruchten Dichtungen ableiten. Mit dem Ergebnis der Arbeit zum Verständnis des Verhaltens von Elastomerdichtungen bei tiefen Temperaturen wird die gezielte Beurteilung und Auswahl von sicherheitsrelevanten Dichtsystemen in Zukunft vereinfacht. N2 - Elastomeric seals are of high importance as machine parts and construction elements, but in spite of this the low temperature limit for the use of a seal was not fully understood. Hence, the required safety relevant evaluation of the lowest acceptable operating seal temperature is difficult. Therefore the presented work was aimed to understand the temperature dependent material behaviour of representative elastomers and to conclude from this knowledge the low temperature limit down to which such seals could safely fulfil the desired requirements. Starting with the published statement that a seal can safely work below its glass Transition temperature the influence of the glass-rubber-transition was investigated. At first the glass-rubber-transition temperatures of the selected elastomers were determined applying several techniques to allow a comparison with the behaviour of the seals during component tests. Furthermore a new method to characterise the low temperature behaviour of elastomers was developed that emulates the key features of the standardised compression set test used for seal materials. In comparison to the standardized test this new method allows a much faster measurement that can be automatically performed. Using a model based data analysis an extrapolation of the results to different temperatures can be performed and therefore the necessary measuring expenditure can be additionally reduced. For the temperature dependent characterisation of the failure process of real seals a measurement setup was designed and the materials behaviour was investigated. By use of the results of all applied characterisation techniques the observed dependence of the failure temperature on the degree of compression could be explained for the investigated seals under static load. Additionally information about the behaviour of such seals under dynamic load could be gained from the time dependent material behaviour by use of the time temperature superposition relationship. By application of the gained insight into the behaviour of elastomeric seals at low temperatures the evaluation and selection of safety relevant seal systems will be simplified in the future. T3 - BAM Dissertationsreihe - 79 KW - leakage rate KW - Elastomer KW - Dichtung KW - Tieftemperaturverhalten KW - Glas-Gummi-Übergang KW - Leckagerate KW - seal, rubber KW - low temperature behavior KW - glass-rubber transition PY - 2012 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-794 SN - 978-3-9814634-3-9 SN - 1613-4249 VL - 79 SP - 1 EP - 153 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-79 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bennet, Francesca A1 - Burr, L. A1 - Schmid, D. A1 - Hodoroaba, Vasile-Dan T1 - Towards a method for quantitative evaluation of nanoparticle from suspensions via microarray printing and SEM analysis N2 - As part of the development of a library of accurate and efficient methods for measurement of nanoparticle properties, we develop and optimize a method for the efficient analysis of nanoparticle size distribution from suspensions via microprinting and digital analysis of electron microscopy (SEM and TEM) images, with the ultimate aim of automated quantitative concentration analysis (calculated from drop volume). A series of different nanoparticle suspensions (gold, latex, and SiO2 in varying sizes and concentrations) were printed onto TEM grids in a 4 x 4 array in the concentration range 7x10^8 to 1x10^11 nanoparticles/mL and imaged with SEM. Concentrations and printing conditions (temperature, relative humidity) were varied in order to minimize the coffee-ring effect. KW - Nanoparticles KW - Particle size distribution KW - Electron microscopy KW - Microarray printing KW - Sample preparation KW - Nanoparticle concentration PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-528455 DO - https://doi.org/10.1088/1742-6596/1953/1/012002 VL - 1953 SP - 012002 PB - IOP Publishing AN - OPUS4-52845 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Crouzier, L. A1 - Feltin, N. A1 - Delvallée, A. A1 - Pellegrino, Francesco A1 - Maurino, V. A1 - Cios, Grzegorz A1 - Tokarski, T. A1 - Salzmann, Christoph A1 - Deumer, J. A1 - Gollwitzer, C. A1 - Hodoroaba, Vasile-Dan T1 - Correlative analysis of the dimensional properties of bipyramidal titania nanoparticles by complementing electron microscopy with other methods N2 - In this paper, the accurate determination of the size and size distribution of bipyramidal anatase nanoparticles (NPs) after deposition as single particles on a silicon substrate by correlative Scanning Electron Microscopy (SEM) with Atomic Force Microscopy (AFM) analysis is described as a new measurement procedure for metrological purposes. The knowledge of the exact orientation of the NPs is a crucial step in extracting the real 3D dimensions of the particles. Two approaches are proposed to determine the geometrical orientation of individual nano‐bipyramides: (i) AFM profiling along the long bipyramid axis and (ii) stage tilting followed by SEM imaging. Furthermore, a recently developed method, Transmission Kikuchi Diffraction (TKD), which needs preparation of the crystalline NPs on electron‐transparent substrates such as TEM grids, has been tested with respect to its capability of identifying the geometrical orientation of the individual NPs. With the NPs prepared homogeneously on a TEM grid, the transmission mode in a SEM, i.e., STEM‐in‐SEM (or T‐SEM), can be also applied to extract accurate projection dimensions of the nanoparticles from the same sample area as that analysed by SEM, TKD and possibly AFM. Finally, Small Angle X‐ray Scattering (SAXS) can be used as an ensemble technique able to measure the NPs in liquid suspension and, with ab‐initio knowledge of the NP shape from the descriptive imaging techniques, to provide traceable NP size distribution and particle concentration. KW - Nanoparticles KW - Complex-shape KW - Bipyramid KW - Electron microscopy KW - AFM KW - Size measurements KW - TKD KW - STEM-in-SEM KW - SAXS KW - Nanoparticle concentration KW - Correlative analysis PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-539888 DO - https://doi.org/10.3390/nano11123359 SN - 2079-4991 VL - 11 IS - 12 SP - 1 EP - 19 PB - MDPI CY - Basel AN - OPUS4-53988 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kovacevic, E. A1 - Strunskus, T. A1 - Santhosh, N. M. A1 - Zavasnik, Z. A1 - Unger, Wolfgang A1 - Sauvage, T. A1 - Ammar, M.-R. A1 - Cvelbar, U. A1 - Berndt, J. T1 - Thermal stability studies of plasma deposited hydrogenated carbon nitride nanostructures N2 - Thermally stable carbon nitride nanostructures have potential applications in surface coatings and automotive fields. In this work, hydrogenated nitrogen-rich carbon nitride nanoparticles have been synthesised via low-pressure low-power plasma vapour deposition technique from methane/Nitrogen gas mixture in a dry process. Thermal stability of the initially prepared hydrogenated carbon Nitride structures has been analysed by near-edge X-ray absorption fine-structure spectroscopy (NEXAFS, insitu), Raman spectroscopy, scanning and transmission electron microscopy and nuclear reaction Analysis (NRA). Thermal studies reveal the excellent stability of the material and nitrogen-rich characteristics (N/C ratio 0.5e0.2 ± 0.01). The obtained results suggest transformation of sp3-rich as-deposited carbon Nitride into sp2-carbon phase with more graphitic features upon thermal annealing. Such in-situ thermal studies of plasma deposited carbon nitrides confirm the conversion of sp3-rich phase to sp2-rich carbon phase at the critical temperature (about 450 K), without a huge loss in nitrogen content. The analysis revealed that the material is a stable plasma deposit after this critical temperature up to >1100 K. Additionally, super hydrophilic carbon nitride nanostructure transforms into a hydrophobic surface after thermal annealing. These thermally stable hydrophobic carbon nitride nanoparticles could be used as a promising material for the hydrophobic coatings for various applications, especially for harsh conditions. KW - Carbon nanoparticles KW - Hydrogenated nanostructures KW - Plasma deposition KW - NEXAFS KW - Thermal annealing PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-536163 DO - https://doi.org/10.1016/j.carbon.2021.08.008 SN - 0008-6223 VL - 184 SP - 82 EP - 90 PB - Elsevier Ltd. AN - OPUS4-53616 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pellegrino, Francesco A1 - Ortel, Erik A1 - Mielke, Johannes A1 - Schmidt, R. A1 - Maurino, V. A1 - Hodoroaba, Vasile-Dan T1 - Customizing New Titanium Dioxide Nanoparticles with Controlled Particle Size and Shape Distribution: A Feasibility Study Toward Reference Materials for Quality Assurance of Nonspherical Nanoparticle Characterization N2 - An overview is given on the synthesis of TiO2 nanoparticles with well-defined nonspherical shapes (platelet like, bipyramidal, and elongated), with the focus on controlled, reproducible synthesis, as a key requirement for the production of reference materials with homogeneous and stable properties. Particularly with regard to the nanoparticle shapes, there is a high need of certified materials, solely one material of this type being commercially available since a few months (elongated TiO2). Further, measurement approaches with electron microscopy as the golden method to tackle the nanoparticle shape are developed to determine accurately the size and shape distribution for such nonspherical particles. A prerequisite for accurate and easy (i.e., automated) image analysis is the sample preparation, which ideally must ensure a deposition of the nanoparticles from liquid suspension onto a substrate such that the particles do not overlap, are solvent-free, and have a high deposition density. Challenges in the Synthesis of perfectly monodispersed and solvent-free TiO2 nanoparticles of platelet and acicular shapes are highlighted as well as successful measurement approaches on how to extract from 2D projection electron micrographs the most accurate spatial information, that is, true 3D size, for example, of the bipyramidal nanoparticles with different geometrical orientations on a substrate. KW - Nanoparticles KW - Titanium dioxide KW - Reference materials KW - Standardisation KW - Particle size and shape distribution PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-538849 DO - https://doi.org/10.1002/adem.202101347 VL - 24 IS - 6 SP - 1 EP - 10 PB - Wiley-VCH AN - OPUS4-53884 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dhamo, Lorena A1 - Carulli, F. A1 - Nickl, Philip A1 - Wegner, Karl David A1 - Hodoroaba, Vasile-Dan A1 - Würth, Christian A1 - Brovelli, S. A1 - Resch-Genger, Ute T1 - Efficient luminescent solar concentrators based on environmentally friendly Cd-free ternary AIS/ZnS quantum dots N2 - Luminescent solar concentrators (LSC) allow to obtain renewable energy from building integrated photovoltaic systems. As promising efficient and long-term stable LSC fluorophores semiconductor nanocrystals like Quantum dots (QDs) with size and composition tunable optoelectronic properties have recently emerged. The most popular II/VI or IV/VI semiconductor QDs contain, however, potentially hazardous cadmium or lead ions, which is a bottleneck for commercial applications. A simple aqueous based, microwaveassisted synthesis for environmentally friendly and highly emissive AgInS2/ ZnS QDs is developed using 3-mercaptopropionic acid (MPA) and glutathione (GSH) and their incorporation into polylaurylmethacrylate (PLMA) polymer slabs integrable in LSC devices (10.4 × 10.4 × 0.2 cm3, G = 12.98). With this simple approach, optical power efficiencies (OPE) of 3.8% and 3.6% and optical quantum efficiencies (OQE) of 24.1% and 27.4% are obtained, which are among the highest values yet reported. KW - Solar energy KW - Solar concentrator KW - Quantum dots KW - Advanced material KW - Quantum yield PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-529735 DO - https://doi.org/10.1002/adom.202100587 SN - 2195-1071 SN - 0935-9648 VL - 9 IS - 17 SP - 1 EP - 8 PB - Wiley-VCH CY - Weinheim AN - OPUS4-52973 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ciornii, Dmitri T1 - Data quality for Nanorisk Governance N2 - Nanomaterials bring various benefits and have become a part of our daily lives. However, the risks emerging from nanotechnology need to be minimized and controlled at the regulatory level and therefore, there is a need for nanorisk governance. One of the prerequisites for successful nanorisk governance is the availability of high-quality data on nanomaterials and their impact with the human body and the environment. In recent decades, a countless number of publications and studies on nanomaterials and their properties have been produced due to the fast development of nanotechnology. Despite such a vast amount of data and information, there are certain knowledge gaps hindering an efficient nanorisk governance process. Knowing the state of the available data and information is an important requirement for any decision maker in dealing with risks. In the specific case of nanotechnology, where most of the risks are complex, ambiguous, and uncertain in nature, it is essential to obtain complete data and metadata, to fill knowledge gaps, and to transform the available knowledge into functional knowledge. This can become possible using a novel approach developed within the NANORIGO project (Grant agreement No. 814530) – the Knowledge Readiness Level (KaRL). In analogy to NASA’s Technology Readiness Levels (TRLs), we define KaRLs as a categorization system of data, information, and knowledge which enables transformation of data and information into functional knowledge for nanorisk governance. Our approach goes beyond the technical curation of data and metadata and involves quality and completeness filters, regulatory compliance requirements, nanorisk-related tools, and most importantly, human input (inclusion of all stakeholder groups). With the KaRL approach we also address key issues in nanotechnology such as societal and ethical concerns, circular economies and sustainability, the Green Deal, and the traceability of data, knowledge, and decisions. The KaRL approach could be used for nanorisk governance by a nanorisk governance council (NRGC), which is currently under development by three EU projects (NANORIGO, GOV4NANO, and RISKGONE). T2 - Nanosafety Training School: From Basic Science To Risk Governance CY - Online meeting DA - 20.06.2021 KW - Data KW - Knowledge KW - Risk Governance KW - Knowledge Readiness Level PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-529255 AN - OPUS4-52925 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ciornii, Dmitri T1 - Knowledge Readiness for Nanorisk Governance N2 - Nanomaterials bring various benefits and have become a part of our daily lives. However, the risks emerging from nanotechnology need to be minimized and controlled at the regulatory level and therefore, there is a need for nanorisk governance. One of the prerequisites for successful nanorisk governance is the availability of high-quality data on nanomaterials and their impact with the human body and the environment. In recent decades, a countless number of publications and studies on nanomaterials and their properties have been produced due to the fast development of nanotechnology. Despite such a vast amount of data and information, there are certain knowledge gaps hindering an efficient nanorisk governance process. Knowing the state of the available data and information is an important requirement for any decision maker in dealing with risks. In the specific case of nanotechnology, where most of the risks are complex, ambiguous, and uncertain in nature, it is essential to obtain complete data and metadata, to fill knowledge gaps, and to transform the available knowledge into functional knowledge. This can become possible using a novel approach developed within the NANORIGO project (Grant agreement No. 814530) – the Knowledge Readiness Level (KaRL). In analogy to NASA’s Technology Readiness Levels (TRLs), we define KaRLs as a categorization system of data, information, and knowledge which enables transformation of data and information into functional knowledge for nanorisk governance. Our approach goes beyond the technical curation of data and metadata and involves quality and completeness filters, regulatory compliance requirements, nanorisk-related tools, and most importantly, human input (inclusion of all stakeholder groups). With the KaRL approach we also address key issues in nanotechnology such as societal and ethical concerns, circular economies and sustainability, the Green Deal, and the traceability of data, knowledge, and decisions. The KaRL approach could be used for nanorisk governance by a nanorisk governance council (NRGC), which is currently under development by three EU projects (NANORIGO, GOV4NANO, and RISKGONE). T2 - Gov4Nano: data management core group CY - Online meeting DA - 05.07.2021 KW - Data Management KW - Knowledge Readiness Level KW - Nanorisk Governance KW - Participatory Approach KW - Sustainability PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-529264 AN - OPUS4-52926 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Towards 3D understanding of non spherical nanoparticles by Transmission Kikuchi Diffraction (TKD) for improved particle size distribution by electron microscopy N2 - In this paper one refined approach is applied to determine the exact orientation of bipyramidal TiO2 nanoparticles prepared with good dispersion as almost isolated particles on a carbon TEM grid. The advantages of the recently developed high-throughput Transmission Kikuchi Diffraction (TKD) are used to identify quickly and reliably the geometrical orientation of the crystalline TiO2 nanoparticle bipyramids (anatase) on a statistically relevant number of particles. T2 - Microscopy and Microanalysis 2020 CY - Online meeting DA - 03.08.2020 KW - Nanoparticles KW - Transmission Kikuchi Diffraction (TKD) KW - TiO2 KW - 3D KW - Electron microscopy PY - 2020 AN - OPUS4-51113 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sachse, René A1 - Hodoroaba, Vasile-Dan A1 - Kraehnert, R. A1 - Hertwig, Andreas T1 - Multilevel effective material approximation for modeling ellipsometric measurements on complex porous thin films N2 - Catalysts are important components in chemical processes because they lower the activation energy and thus determine the rate, efficiency and selectivity of a chemical reaction. This property plays an important role in many of today’s processes, including the electrochemical splitting of water. Due to the continuous development of catalyst materials, they are becoming more complex, which makes a reliable evaluation of physicochemical properties challenging even for modern analytical measurement techniques and industrial manufacturing. We present a fast, vacuum-free and non-destructive analytical approach using multi-sample spectroscopic ellipsometry to determine relevant material parameters such as film thickness, porosity and composition of mesoporous IrOx–TiOy films. Mesoporous IrOx–TiOy films were deposited on Si wafers by sol–gel synthesis, varying the composition of the mixed oxide films between 0 and 100 wt%Ir. The ellipsometric modeling is based on an anisotropic Bruggeman effective medium approximation (a-BEMA) to determine the film thickness and volume fraction of the material and pores. The volume fraction of the material was again modeled using a Bruggeman EMA to determine the chemical composition of the materials. The ellipsometric fitting results were compared with complementary methods, such as scanning electron microscopy (SEM), electron probe microanalysis (EPMA) as well as environmental ellipsometric porosimetry (EEP). KW - Electrochemical catalysts KW - Mixed metal oxide KW - Multi-sample analysis KW - Spectroscopic ellipsometry KW - Thin mesoporous films PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-551026 DO - https://doi.org/10.1515/aot-2022-0007 SN - 2192-8584 SN - 2192-8576 VL - 11 IS - 3-4 (Topical issue: Ellipsometry) SP - 137 EP - 147 PB - De Gruyter CY - Berlin AN - OPUS4-55102 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Brüngel, R. A1 - Rückert, J. A1 - Müller, P. A1 - Babick, F. A1 - Friedrich, C. M. A1 - Ghanem, A. A1 - Hodoroaba, Vasile-Dan A1 - Mech, A. A1 - Weigel, S. A1 - Wohlleben, W. A1 - Rauscher, H. T1 - NanoDefiner Framework and e-Tool Revisited According to the European Commission’s Nanomaterial Definition 2022/C 229/01 N2 - The new recommended definition of a nanomaterial, 2022/C 229/01, adopted by the European Commission in 2022, will have a considerable impact on European Union legislation addressing chemicals, and therefore tools to implement this new definition are urgently needed. The updated NanoDefiner framework and its e-tool implementation presented here are such instruments, which help stakeholders to find out in a straightforward way whether a material is a nanomaterial or not. They are two major outcomes of the NanoDefine project, which is explicitly referred to in the new definition. This work revisits the framework and e-tool, and elaborates necessary adjustments to make these outcomes applicable for the updated recommendation. A broad set of case studies on representative materials confirms the validity of these adjustments. To further foster the sustainability and applicability of the framework and e-tool, measures for the FAIRification of expert knowledge within the e-tool’s knowledge base are elaborated as well. The updated framework and e-tool are now ready to be used in line with the updated recommendation. The presented approach may serve as an example for reviewing existing guidance and tools developed for the previous definition 2011/696/EU, particularly those adopting NanoDefine project outcomes. KW - Nanomaterial definition KW - Nanomaterial categorisation KW - Nanomaterial regulation KW - Nanomaterial legislation KW - Decision support KW - FAIRification PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-571618 DO - https://doi.org/10.3390/nano13060990 SN - 2079-4991 VL - 13 IS - 6 - Special Issue "Identification and Quantification of Nanomaterials" SP - 1 EP - 16 PB - MDPI CY - Basel, CH AN - OPUS4-57161 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zaghdoudi, Maha A1 - Kömmling, Anja A1 - Jaunich, Matthias A1 - Wolff, Dietmar T1 - Understanding the recovery behaviour and the degradative processes of EPDM during ageing N2 - Recovery is an important measure for seal applications representing to which extent the elastomer regains its initial shape after deformation and release of an applied force. Compression set (CS) indicates the degree of recovery. Ethylene propylene diene rubber (EPDM) was aged at 75 ◦C, 100 ◦C, 125 ◦C and 150 ◦C for different ageing times up to five years and compression set measurements were performed at different times after disassembly and after additional tempering. Short- and long-term recovery up to one year after release for samples aged at 125 ◦C and 150 ◦C was also studied. To assess the curvature in the Arrhenius diagram that may occur due to non-sufficiently aged specimens, a degradation-rate based model was fitted to the CS data after tempering. For each ageing temperature, two decay fit functions were proposed, each with an activation energy and a corresponding degradative process. The influence of ageing on the leak-tightness after fast small partial release is investigated and estimated through the analysis of the shift factors from time temperature superposition (TTS) of CS measurements at different times after disassembly. Shift factors of CS measurement after 1 s and after additional tempering are in good agreement. KW - Compression set KW - Ageing KW - Recovery KW - Degradative processes KW - Leakage rate PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-573699 DO - https://doi.org/10.1016/j.polymertesting.2023.107987 SN - 0142-9418 VL - 121 SP - 107987 PB - Elsevier Ltd. AN - OPUS4-57369 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Bartczak, D. A1 - Hodoroaba, Vasile-Dan T1 - Report on the development and validation of the reference material candidates with non-spherical shape, non-monodisperse size distributions and accurate nanoparticle concentrations N2 - One aim of the EMPIR nPSize project 17NRM04 was to develop and validate three classes of candidate reference (test) materials (RTMs), with i) well-defined non-spherical shape, ii) relatively high polydispersity index, and iii) accurate particle concentrations. To fulfil the requirements of the project, 11 different types of materials were prepared. Following the initial assessment of the materials suitability, nPSize5_PT_UNITO, nPSize6_AC_UNITO and nPSize7_GN_CEA materials were found unsuitable for the project, due to various reasons. PT material was deemed unsuitable due to its predominantly agglomerated nature. AC material contained relatively high amount of impurities (other particle forms). GN material was found too heterogeneous in both the length and width for the purpose of the project. The remaining 8 candidate RTMs were assessed for their homogeneity and stability and used for successful delivery of the associated activities within the nPSize project. KW - Nanoparticles KW - Particle size distribution KW - Reference materials KW - Non-spherical shape KW - EMPIR nPSize KW - Electron microscopy KW - AFM KW - SAXS PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-556015 DO - https://doi.org/10.5281/zenodo.7016466 SP - 1 EP - 22 PB - Zenodo CY - Geneva AN - OPUS4-55601 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hesse, R. A1 - Denecke, R. A1 - Radnik, Jörg T1 - Testing and validating the improved estimation of the spectrometer-transmission function with UNIFIT 2022 N2 - Recent developments of X-ray photoelectron spectroscopy using excitation energies different from the usual lab-sources Mg Kα and Al Kα, thus covering larger and different kinetic energy ranges, require more flexible approaches for determining the transmission function than the well-established ones using reference spectra. Therefore, the approach using quantified peak areas (QPA) was refined allowing a more precise estimation of the transmission function. This refinement was tested by comparing the results obtained with the new version with former calculations. Furthermore, the obtained transmission function was validated by comparing the results with a transmission function using the reference spectrum of polyethylene. Additionally, an ionic liquid was used as reference for estimating the transmission function at the energy resolved HE-SGM beamline at BESSY II. Comparison between the measured and stoichiometric composition shows that a transmission function was determined, which allows a reasonable quantification. KW - XPS KW - Quantification KW - Software UNIFIT 2022 KW - Synchrotron radiation KW - Transmission function IERF PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-551671 DO - https://doi.org/10.1002/sia.7131 SN - 0142-2421 SP - 1 EP - 7 PB - Wiley-VCH AN - OPUS4-55167 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zaghdoudi, Maha A1 - Kömmling, Anja A1 - Jaunich, Matthias A1 - Wolff, Dietmar T1 - Oxidative ageing of elastomers: Experiment and modelling N2 - During an extensive test programme at the Bundesanstalt für Materialforschung und prüfung, material property changes of EPDM O-rings were investigated at different ageing times and two ageing temperatures of 125∘C and 150∘C. To exclude possible diffusion-limited oxidation (DLO) effects that can distort the data, IRHD microhardness measurements were taken over the cross section of compressed O-rings. Continuous stress relaxation measurements were taken on samples free of DLO effects. The additional effect of physical processes to irreversible chemical ones during a long-term thermal exposure is quantified by the analysis of compression set measurements under various test conditions. By combining the different experimental methods, characteristic times relative to the degradation processes were determined. On the basis of experimental data, a microphysically motivated model that takes into account reversible and irreversible processes was developed. The parameter identification strategy of the material model is based on our experimental investigations on homogeneously aged elastomer O-rings. The simulated results are in good agreement with the experiments. KW - Compression stress relaxation KW - Compression set KW - IRHD microhardness KW - Modelling PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-545910 DO - https://doi.org/10.1007/s00161-022-01093-9 SN - 1432-0959 SP - 1 EP - 9 PB - Springer CY - Berlin AN - OPUS4-54591 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Unger, Wolfgang A1 - Wirth, Thomas A1 - Hodoroaba, Vasile-Dan ED - Hodoroaba, Vasile-Dan ED - Unger, Wolfgang ED - Shard, A. G. T1 - Auger electron spectroscopy N2 - An introduction in the application of Auger Electron Spectroscopy to surface chemical analysis of nanoparticles is given. Auger Electron Spectroscopy is a mature method in the field of surface chemical analysis. The chapter addresses the physical basis of the method, the principal design of recent instruments together with modes of operation and options for the presentation of spectra, as well as different approaches for qualitative (including identification of chemical species) and quantitative surface analysis of elements. An application paragraph on surface chemical analysis of nanoparticles by AES or SAM introduces the different measurement approaches and sample preparation strategies applied by analysts. The analysis of nanoparticle ensembles, the so-called selected point analysis where a narrow primary electron beam is centered on an individual nanoparticle, and chemical mapping of individual nanoparticles (or a line scan across) are addressed. Existing literature is reviewed and informative case studies presented. Limitations and pitfalls in the application of AES in surface chemical analysis of nanoparticles are also addressed. KW - Auger Electron Spectroscopy KW - Surface chemical analysis KW - Imaging surface chemical analysis KW - Nanoparticles KW - Nanotechnology PY - 2020 SN - 978-0-12-814182-3 DO - https://doi.org/10.1016/B978-0-12-814182-3.00020-1 SP - 373 EP - 395 PB - Elsevier CY - Amsterdam AN - OPUS4-50119 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Mast, J. A1 - Verleysen, E. A1 - Hodoroaba, Vasile-Dan A1 - Kaegi, R. ED - Hodoroaba, Vasile-Dan ED - Unger, Wolfgang ED - Shard, A. G. T1 - Characterization of nanomaterials by transmission electron microscopy - Measurement procedures N2 - In this chapter, approaches are proposed for the descriptive and quantitative characterization of nano-objects with nanometer resolution. Measurements are based on the analysis of the characteristics of 2D projections of individual particles visualized on transmission electron micrographs. Incorporation of spectroscopic methods (EDS and EELS) for elemental analysis of nano-objects is recommended to identify subpopulations of nano-objects in mixtures based on their chemical composition. The focus lies on the determination of physicochemical properties which are essential in a legislatory and regulatory context to define the material as a nanomaterial (NM), and to assess its safety and toxicological potential, using widely accessible equipment. KW - Nanoparticles KW - Sample preparation KW - Image analysis KW - Transmission electron microscopy PY - 2020 SN - 978-0-12-814182-3 DO - https://doi.org/10.1016/B978-0-12-814182-3.00004-3 SP - 29 EP - 48 PB - Elsevier CY - Amsterdam AN - OPUS4-50121 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Hodoroaba, Vasile-Dan ED - Hodoroaba, Vasile-Dan ED - Unger, Wolfgang ED - Shard, A. G. T1 - Energy-dispersive X-ray spectroscopy (EDS) N2 - As one of the widely used analytical methods for the analysis of elemental composition of solid matter, energy dispersive X-ray spectroscopy (EDS) has recently gained significant importance regarding its application to the chemical analysis of nanoparticles, especially in conjunction with the use of a scanning electron microscope (SEM) and the use of the transmission operation mode of SEM (STEM-in-SEM). This development was mainly driven by the technological progress with highly sensitive EDS detectors, such that individual nanoparticles can be quickly inspected with EDS at a SEM. Qualitative information on elemental composition with about 10 nm spatial resolution can be achieved complementary to the high-resolution information of the sample surface morphology within the same scanned area as provided by the electron microscope. Representative examples with successful EDS analysis on nanoparticles are presented, but also limitations of the method are described. KW - EDS KW - EPMA KW - X-rays KW - SEM/EDS PY - 2020 SN - 978-0-12-814182-3 DO - https://doi.org/10.1016/B978-0-12-814182-3.00021-3 SP - 397 EP - 417 PB - Elsevier CY - Amsterdam AN - OPUS4-49991 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Clifford, C. A1 - Stintz, M. A1 - Hodoroaba, Vasile-Dan A1 - Unger, Wolfgang A1 - Fujimoto, T. ED - Hodoroaba, Vasile-Dan ED - Unger, Wolfgang ED - Shard, A. G. T1 - International standards in nanotechnologies N2 - This chapter provides an overview of what standards are, why they are important, and how they are developed. There is a focus on the work of standards committees relevant to nanotechnology measurement and characterization with tables detailing the standards that are currently available for a large number of different techniques, materials, and applications at the nanoscale. KW - Standards KW - Nanotechnology KW - Reproducibility KW - ISO KW - CEN KW - VAMAS PY - 2020 SN - 978-0-12-814182-3 DO - https://doi.org/10.1016/B978-0-12-814182-3.00026-2 SP - 511 EP - 525 PB - Elsevier CY - Amsterdam AN - OPUS4-50165 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Hodoroaba, Vasile-Dan A1 - Unger, Wolfgang A1 - Shard, A. G. ED - Hodoroaba, Vasile-Dan ED - Unger, Wolfgang ED - Shard, A. G. T1 - Conclusions and perspectives N2 - This chapter briefly summarizes the methods selected within this book for the characterization of nanoparticles with regard to commonly accessible properties: nanoparticle size and size distribution, shape, surface area, surface charge, aggregation state, structure, chemical composition, surface chemistry, and nanoparticle number concentration. Current progress of measurement and analysis, as far as possible according to standard operation procedures, has been the focus of this work. A number of new and less commonly used methods have not been covered, and we outline some of these in this chapter. Future challenges such as automated measurement and analysis, read-across approaches for the prediction of properties, knowledge of measurement uncertainties, the need for certified reference materials, and the necessity to complement measurements methods to obtain more reliable results are covered, and the unmet measurement requirements for real-world nanoparticles are described. KW - Physicochemical characterization KW - Standard operation procedures KW - Data correlation KW - Method development KW - Trends PY - 2020 SN - 978-0-12-814182-3 DO - https://doi.org/10.1016/B978-0-12-814182-3.00006-7 SP - 527 EP - 534 PB - Elsevier CY - Amsterdam AN - OPUS4-50167 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Shard, A. G. A1 - Hodoroaba, Vasile-Dan A1 - Unger, Wolfgang ED - Hodoroaba, Vasile-Dan ED - Unger, Wolfgang ED - Shard, A. G. T1 - Introduction N2 - The purpose of this book is to provide a comprehensive collection of analytical methods that are commonly used to measure nanoparticles, providing information on one, or more, property of importance. The chapters provide up-to-date information and guidance on the use of these techniques, detailing the manner in which they may be reliably employed. Within this chapter, we detail the rationale and context of the whole book, which is driven by the observation of a low level of reproducibility in nanoparticle research. The aim of the book is to encourage awareness of both the strengths and weaknesses of the various methods used to measure nanoparticles and raise awareness of the range of methods that are available. The editors of the book have, for many years, been engaged in European projects and standardization activities concerned with nanoparticle analysis and have identified authors who are experts in the various methods included within the book. This has produced a book that can be used as a definitive guide to current best practice in nanoparticle measurement. KW - Nanoparticles KW - Size distribution KW - Shape KW - Chemistry KW - Coating KW - Concentration KW - Standards KW - Charge KW - Characterisation PY - 2020 SN - 978-0-12-814182-3 DO - https://doi.org/10.1016/B978-0-12-814182-3.00001-8 SP - 1 EP - 6 PB - Elsevier CY - Amsterdam AN - OPUS4-50166 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Quantitative Microstructural Analysis - VAMAS TWA 37 & Liaison with ISO/TC 202 Microbeam Analysis N2 - The progress in activities on Microbeam Analysis under VAMAS/TWA 37 is reviewed. Particularly the liaison with the new projects within the ISO technical committee TC 202 is presented and discussed with respect to the identification and launching corresponding VAMAS projects. The ongoing project "FIB sample processing for TEM" is presented in detail. T2 - Versailles Project on Advanced Materials and Standards (VAMAS) 48th Steering Committee Meeting CY - New Delhi, India DA - 9.10.2023 KW - TEM KW - FIB KW - EBSD KW - Sample preparation KW - VAMAS KW - Standardisation KW - Interlaboratory comparisons PY - 2023 UR - https://www.nplindia.org/index.php/amcsnzt_2023/ AN - OPUS4-58538 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Gibson, N. A1 - Kuchenbecker, Petra A1 - Rasmussen, K. A1 - Hodoroaba, Vasile-Dan A1 - Rauscher, H. ED - Hodoroaba, Vasile-Dan ED - Unger, Wolfgang ED - Shard, A.G. T1 - Volume-specific surface area by gas adsorption analysis with the BET method N2 - This chapter first gives an introduction to the concepts of SSA and volume-specific surface area (VSSA) and an outline of the BET method. It continues with a discussion of the relationship between particle size, shape, and the VSSA, followed by an overview of instrumentation, experimental methods, and standards. Finally, sections on the use of the VSSA as a tool to identify nanomaterials and non-nanomaterials and its role in a regulatory context provide some insight on the importance of VSSA in the current Regulation of nanomaterials. KW - Nanomaterials KW - Volume specific surface area PY - 2020 SN - 978-0-12-814182-3 DO - https://doi.org/10.1016/B978-0-12-814182-3.00017-1 SP - 265 EP - 293 PB - Elsevier CY - Amsterdam AN - OPUS4-49572 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Donskyi, Ievgen A1 - Chen, Y. A1 - Nickl, Philip A1 - Guday, G. A1 - Qiao, H. A1 - Achasi, K. A1 - Lippitz, Andreas A1 - Unger, Wolfgang A1 - Böttcher, C. A1 - Chen, W. A1 - Adeli, M. A1 - Haag, R. T1 - Self-degrading graphene sheets for tumor therapy N2 - Low biodegradability of graphene derivatives and related health risks are the main limiting factors for their in vivo biomedical applications. Here, we present the synthesis of enzyme-functionalized graphene sheets with self-degrading properties under physiological conditions and their applications in Tumor therapy. The synergistic enzyme cascade glucose oxidase and myeloperoxidase are covalently conjugated to the surface of graphene sheets and two-dimensional (2D) platforms are obtained that can produce sodium hypochlorite from glucose. The enzyme-functionalized graphene sheets with up to 289 nm average size are degraded into small pieces (≤40 nm) by incubation under physiological conditions for 24 h. Biodegradable graphene sheets are further loaded with doxorubicin and their ability for Tumor therapy is evaluated in vitro and in vivo. The laser-triggered release of doxorubicin in combination with the enzymatic activity of the functionalized graphene sheets results in a synergistic antitumor activity. Taking advantage of their neutrophil-like activity, fast biodegradability, high photo- and chemotherapeutic effects, the novel two-dimensional nanoplatforms can be used for tumor therapeutic applications. KW - Graphene KW - Self-degrading KW - Thumor therapy KW - XPS KW - NEXAFS PY - 2020 DO - https://doi.org/10.1039/d0nr02159h SP - 1 EP - 12 PB - The Royal Society of Chemistry AN - OPUS4-50978 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Friedrich, C. M. A1 - Weigel, S. A1 - Marvin, H. A1 - Rauscher, H. A1 - Wohlleben, W. A1 - Babick, F. A1 - Löschner, K. A1 - Mech, A. A1 - Brüngel, R. A1 - Hodoroaba, Vasile-Dan A1 - Gilliland, D. A1 - Rasmussen, K. A1 - Ghanem, A. T1 - The NanoDefine Methods Manual N2 - This document is a collection of three JRC Technical Reports that together form the “NanoDefine Methods Manual”, which has been developed within the NanoDefine project ‘Development of an integrated approach based on validated and standardized methods to support the implementation of the EC recommendation for a definition of nanomaterial’, funded by the European Union’s 7th Framework Programme, under grant agreement 604347. The overall goal of the NanoDefine project was to support the implementation of the European Commission Recommendation on the definition of nanomaterial (2011/696/EU). The project has developed an integrated empirical approach, which allows identifying a material as a nano- or not a nanomaterial according to the EC Recommendation. The NanoDefine Methods Manual consists of three parts: Part 1: The NanoDefiner Framework and Tools, which covers the NanoDefiner framework, general information on measurement methods and performance criteria, and tools developed by NanoDefine such as a materials categorisation system, a decision support flow scheme and an e-tool. Part 2: Evaluation of Methods, which discusses the outcome of the evaluation of the nanomaterials characterisation methods for measuring size. Part 3: Standard Operating Procedures (SOPs), which presents the 23 Standard Operating Procedures developed within the NanoDefine project. In this combined document, these three parts are included as stand-alone reports, each having its own abstract, table of contents, page, table and figure numbering, and references. KW - Nanomaterial KW - Particle size distribution KW - Nanoparticles KW - NanoDefine KW - Nanomaterial classification PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-504250 SN - 978-92-76-12335-4 DO - https://doi.org/10.2760/79490 VL - JRC117501 SP - 1 EP - 451 PB - Publications Office of the European Union CY - Luxembourg AN - OPUS4-50425 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Mech, A. A1 - Rauscher, H. A1 - Rasmussen, K. A1 - Babick, F. A1 - Hodoroaba, Vasile-Dan A1 - Ghanem, A. A1 - Wohlleben, W. A1 - Marvin, H. A1 - Brüngel, R. A1 - Friedrich, C. M. A1 - Löschner, K. A1 - Gilliland, D. T1 - The NanoDefine Methods Manual - Part 3: Standard Operating Procedures (SOPs) N2 - The present series of reports, the NanoDefine Methods Manual, has been developed within the NanoDefine project 'Development of an integrated approach based on validated and standardized methods to support the implementation of the EC recommendation for a definition of nanomaterial'1 funded by the European Union's 7th Framework Programme, under grant agreement 604347. In 2011 the European Commission (EC) published the recommendation (2011/696/EU) for a definition of the term 'nanomaterial'1, the EC NM Definition, as a reference to determine whether an unknown material can be considered as a 'nanomaterial' for regulatory purposes. One challenge is the development of methods that reliably identify, characterize and quantify nanomaterials (NM) both as substances and in various products and matrices. The overall goal of NanoDefine was to support the implementation of the EC NM Definition. It can also support the implementation of any NM definition based on particle size. The project has developed an integrated approach, which allows identifying any material as a nano or non-nano material according to the EC NM Definition. NanoDefine explicitly supported the governance challenges associated with the implementation of legislation concerning nanomaterials by: - addressing the issues on availability of suitable measuring techniques, reference materials, validated methods, acceptable to all - developing an integrated and interdisciplinary approach and a close international co-operation and networking with academia, commercial firms and standardization bodies. Thus, the NanoDefine Methods Manual provides guidance on practical implementation of the EC NM Definition throughout the nanomaterial characterization process, and on the characterization techniques employed as well as their application range and limits. It assists the user in choosing the most appropriate measurement method(s) to identify any substance or mixture for a specific purpose, according to the EC NM Definition of a nanomaterial. The NanoDefine project also explored how to assess a material against the criteria of the definition through proxy solutions, i.e. by applying measurement techniques that indirectly determine the D50. Those findings were developed through empirically based scientific work and are included in Part 1 of this Manual. As they go beyond the text of the EC NM Definition, they may be used as practical approach to indicate whether a material is a nanomaterial or not, but keeping in mind that they should not be taken as recommendation for the implementation of the EC NM Definition in a regulatory context. The NanoDefine Methods Manual consists of the following three parts:  Part 1: The NanoDefiner Framework and Tools  Part 2: Evaluation of Methods  Part 3: Standard Operating Procedures (SOPs) Part 1 covers the NanoDefiner framework, general information on measurement methods and performance criteria and tools developed by NanoDefine such as a materials categorisation system, a decision support flow scheme and an e-tool. Part 2 discusses the outcome of the evaluation of the nanomaterials characterisation methods for measuring size. Part 3 presents the 23 Standard Operating Procedures developed within the NanoDefine project. The current document is part 3. KW - Nanomaterial KW - Nanoparticles KW - Particle size distribution KW - NanoDefine KW - Standard Operation Procedures KW - Nanomaterial classification KW - SOP PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-503710 SN - 978-92-76-11955-5 DO - https://doi.org/10.2760/02910 SN - 1831-9424 VL - JRC117501 SP - 1 EP - 215 PB - Publications Office of the European Union CY - Luxembourg AN - OPUS4-50371 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mech, A. A1 - Wohlleben, W. A1 - Ghanem, A. A1 - Hodoroaba, Vasile-Dan A1 - Weigel, S. A1 - Babick, F. A1 - Brüngel, R. A1 - Friedrich, C. M. A1 - Rasmussen, K. A1 - Rauscher, H. T1 - Nano or Not Nano? A Structured Approach for Identifying Nanomaterials According to the European Commission’s Definition N2 - Identifying nanomaterials (NMs) according to European Union Legislation is challenging, as there is an enormous variety of materials, with different physico-chemical properties. The NanoDefiner Framework and its Decision Support Flow Scheme (DSFS) allow choosing the optimal method to measure the particle size distribution by matching the material properties and the performance of the particular measurement techniques. The DSFS leads to a reliable and economic decision whether a material is an NM or not based on scientific criteria and respecting regulatory requirements. The DSFS starts beyond regulatory requirements by identifying non-NMs by a proxy Approach based on their volume-specific surface area. In a second step, it identifies NMs. The DSFS is tested on real-world materials and is implemented in an e-tool. The DSFS is compared with a decision flowchart of the European Commission’s (EC) Joint Research Centre (JRC), which rigorously follows the explicit criteria of the EC NM definition with the focus on identifying NMs, and non-NMs are identified by exclusion. The two approaches build on the same scientific basis and measurement methods, but start from opposite ends: the JRC Flowchart starts by identifying NMs, whereas the NanoDefiner Framework first identifies non-NMs. KW - Classification KW - Definition KW - Identification KW - Nanomaterials KW - Particle size KW - Regulation PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-510917 DO - https://doi.org/10.1002/smll.202002228 SN - 1613-6829 SP - 2002228-1 EP - 2002228-16 PB - Wiley-VCH CY - Weinheim AN - OPUS4-51091 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rühle, Bastian A1 - Krumrey, Julian Frederic A1 - Hodoroaba, Vasile-Dan T1 - Workflow towards automated segmentation of agglomerated, non‑spherical particles from electron microscopy images using artificial neural networks N2 - We present a workflow for obtaining fully trained artificial neural networks that can perform automatic particle segmentations of agglomerated, non-spherical nanoparticles from scanning electron microscopy images “from scratch”, without the need for large training data sets of manually annotated images. The whole process only requires about 15 minutes of hands-on time by a user and can typically be finished within less than 12 hours when training on a single graphics card (GPU). After training, SEM image analysis can be carried out by the artificial neural network within seconds. This is achieved by using unsupervised learning for most of the training dataset generation, making heavy use of generative adversarial networks and especially unpaired image-to-image translation via cycle-consistent adversarial networks. We compare the segmentation masks obtained with our suggested workflow qualitatively and quantitatively to state-of-the-art methods using various metrics. Finally, we used the segmentation masks for automatically extracting particle size distributions from the SEM images of TiO2 particles, which were in excellent agreement with particle size distributions obtained manually but could be obtained in a fraction of the time. KW - Electron microscopy KW - Neural networks KW - Artificial intelligence KW - Image segmentation KW - Automated image analysis PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-522454 DO - https://doi.org/10.1038/s41598-021-84287-6 VL - 11 IS - 1 SP - 4942 PB - Springer Nature AN - OPUS4-52245 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radnik, Jörg T1 - Comprehensive characterization of Al-coated titania nanoparticles with electron microscopy and surface chemical analytics N2 - The wide use of nanoforms with at least one dimension below 100 nm in our daily life requires a detailed knowledge of their physicochemical properties which are needed for risk assessment or quality control. Therefore, a comprehensive characterization of these properties was considered as relevant including: chemical composition, crystallinity, particle size, particle shape, surface chemistry, and specific surface area (SSA). We want to discuss, how Scanning Electron Microscopy (SEM), Electron Probe Microanalysis (EPMA) in the version with energy dispersive X-ray spectroscopy (EDS), Time-of-Flight Secondary Ion Mass Spectrometry (ToF-SIMS) and X-ray Photoelectron Spectroscopy (XPS) can contribute to gain comprehensive insights into the nature of the nanoparticles. SEM results provide the particle size and shape (distribution). A quick identification of the main chemical elements present in the sample can be obtained with EDS, whereas XPS allows a more detailed chemical identification of the small nanoparticles below 20 nm or of the near-surface region of larger particles. ToF-SIMS is even much more surface-sensitive and leads to a deeper understanding of the surface chemistry of the nanoparticles. As exemplary samples, two Al-coated TiO2 samples in nanopowder form were chosen from the JRC repository, capped either with a hydrophilic or a hydrophobic organic shell. A focus of our case study was to show, how reliable, reproducible and traceable data can be obtained. Therefore, each step in the workflow of sample investigation must be described in detail. For the most of these steps, well-established standards are available. Usually, the conditions of the particular measurements with each analysis method are saved as meta-data in the common file formats. But other factors like sample preparation and data reduction approaches may influence the result of the investigations in a significant manner and must be described often in a separate file (as a protocol) together with the data file. For sensitive materials like nanoobjects, the preparation of the sample influences the results crucially, e.g. measured as suspension or as powders. Furthermore, data reduction like selection of relevant peaks in spectra or particles in images, background subtraction, peak deconvolution, models for the quantification of the spectra must be considered in the interpretation of the results ideally with associated individual measurement uncertainties. Only a detailed description of all these factors allows to obtain a comprehensive characterization with reliable, reproduceable and traceable data. Examples of standardized procedures of measurement or on data reduction will be highlighted. We thank for the funding from the European Unions’s Horizon 2020 for the project NanoSolveIt (grant agreement No. 814572) and for the project NANORIGO (grant agreement No. 814530). T2 - E-MRS Spring Meeting CY - Online meeting DA - 31.05.2021 KW - Scanning Electron Microscopy KW - Energy dispersive X-ray spectroscopy KW - Time-of-Flight Secondary Ion Mass Spectrometry KW - X-ray Photoelectron Spectroscopy KW - Titania nanoparticles PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-527486 AN - OPUS4-52748 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ciornii, Dmitri T1 - Knowledge Readiness Level (KaRL) approach for nanorisk governance and beyond N2 - Regulatory decisions require reliable data and knowledge derived from this. Among stakeholders in nanotechnology, however, there is often uncertainty about the quality of data for regulatory purposes. In addition, the general public often finds itself excluded from nanoregulation and policy decisions. This creates uncertainty in the nanotechnology field and also in other branches of technology and leads to concerns among the society. To address these issues, NANORIGO elaborates a framework to support decision making as well as data, information and knowledge sharing and use. We refer to “reliability” of data and knowledge as a degree of readiness or maturity. According to these criteria we worked out a 9-level scale in analogy to TRL (technology readiness level), the KaRL system (Knowledge, Data and Information Readiness Level). KaRL allows assessment of knowledge readiness for decision making by applying defined quality criteria for each level. It also provides guidance on how to enhance the readiness level by the help of available tools and procedures. KaRL addresses SEIN[1] principles, circular economy and thus involves the public concerns in regulation. A specialized nanorisk governance council (being under development in NANORIGO) is suggested to perform quality check of an actionable document, thus, aiding in consensus on the reliability (maturity) of knowledge for decision making. Moreover, KaRL facilitates traceability of knowledge before its use in decision making. This enables the transparency demanded by all stakeholders. T2 - EuroNanoForum 2021 CY - Online meeting DA - 05.05.2021 KW - Knowledge Readiness Level KW - Nanorisk KW - Nanomaterials KW - Data PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-524725 AN - OPUS4-52472 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Baer, D. R. A1 - Cant, D. J. H. A1 - Castner, D. G. A1 - Ceccone, G. A1 - Engelhard, M. H. A1 - Karakoti, A. S. A1 - Müller, Anja ED - Hodoroaba, Vasile-Dan ED - Unger, Wolfgang ED - Shard, A. G. T1 - Preparation of nanoparticles for surface analysis N2 - A variety of methods used to prepare nano-objects for surface analysis are described along with information about when they might be best applied. Intrinsic properties of NPs which complicate their characterization and need to be considered when planning for surface or other analyses of NPs are identified, including challenges associated with reproducible synthesis and functionalization of the particles as well as their dynamic nature. The relevant information about the sample preparation processes, along with analysis details and data that need to be added to the collection of material provenance information is identified. Examples of protocols that have been successfully used for preparation of nano-objects for surface analysis are included in an annex. KW - Sample preparation KW - Nanoparticles KW - Surface chemistry KW - XPS KW - Dynamic behavior KW - Nano-object KW - Surface analysis PY - 2020 SN - 978-0-12-814182-3 DO - https://doi.org/10.1016/B978-0-12-814182-3.00018-3 SP - 295 EP - 347 PB - Elsevier CY - Amsterdam AN - OPUS4-50186 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Marcoulaki, E. A1 - M. López de Ipina, J. A1 - Vercauteren, S. A1 - Bouillard, J. A1 - Himly, M. A1 - Lynch, I. A1 - Witters, H. A1 - Shandilya, N. A1 - van Duuren-Stuurman, B. A1 - Kunz, Valentin A1 - Unger, Wolfgang A1 - Hodoroaba, Vasile-Dan A1 - Bard, D. A1 - Evans, G. A1 - Jensen, K. A. A1 - Pilou, M. A1 - Viitanen, A.-K. A1 - Bochon, A. A1 - Duschl, A. A1 - Geppert, M. A1 - Persson, K. A1 - Votgreave, I. A1 - Niga, P. A1 - Gini, M. A1 - Eleftheriadis, K. A1 - Scalbi, S. A1 - Caillard, B. A1 - Arevalillo, A. A1 - Frejafon, E. A1 - Aguerre-Chariol, O. A1 - Dulio, V. T1 - Blueprint for a self-sustained European Centre for service provision in safe and sustainable innovation for nanotechnology N2 - The coming years are expected to bring rapid changes in the nanotechnology regulatory landscape, with the establishment of a new framework for nano-risk governance, in silico approaches for characterisation and Risk assessment of nanomaterials, and novel procedures for the early identification and management of nanomaterial risks. In this context, Safe(r)-by-Design (SbD) emerges as a powerful preventive approach to support the development of safe and sustainable (SSbD) nanotechnology-based products and processes throughout the life cycle. This paper summarises the work undertaken to develop a blueprint for the deployment and operation of a permanent European Centre of collaborating laboratories and research organisations supporting safe Innovation in nanotechnologies. The proposed entity, referred to as “the Centre”, will establish a ‘one-stop shop’ for nanosafety-related services and a central contact point for addressing stakeholder questions about nanosafety. Its operation will rely on significant business, legal and market knowledge, as well as other tools developed and acquired through the EU-funded EC4SafeNano project and subsequent ongoing activities. The proposed blueprint adopts a demand-driven service update scheme to allow the necessary vigilance and flexibility to identify opportunities and adjust its activities and services in the rapidly evolving regulatory and nano risk governance landscape. The proposed Centre will play a major role as a conduit to transfer scientific knowledge between the Research and commercial laboratories or consultants able to provide high quality nanosafety services, and the end-users of such services (e.g., industry, SMEs, consultancy firms, and regulatory authorities). The Centre will harmonise service provision, and bring novel risk assessment and management approaches, e.g. in silico methodologies, closer to practice, notably through SbD/SSbD, and decisively support safe and sustainable innovation of industrial production in the nanotechnology industry according to the European Chemicals Strategy for Sustainability. KW - Nanotechnology KW - European Centre KW - Nano-safety KW - Nanomaterials KW - analytical service PY - 2021 DO - https://doi.org/10.1016/j.impact.2021.100337 VL - 23 SP - 100337 PB - Elsevier B.V. AN - OPUS4-52942 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Schaepe, Kaija A1 - Jungnickel, H. A1 - Heinrich, Thomas A1 - Tentschert, J. A1 - Luch, A. A1 - Unger, Wolfgang ED - Hodoroaba, Vasile-Dan ED - Unger, Wolfgang ED - Shard, A. G. T1 - Secondary ion mass spectrometry N2 - This chapter provides an introduction in secondary ion mass spectrometry as one of the leading surface chemical analysis and imaging techniques with molecular specificity in the field of material sciences. The physical basics of the technique are explained along with a description of the typical instrumental setups and their modes of operation. The application paragraph specifically focuses on nanoparticle analysis by SIMS in terms of surface spectrometry, imaging, analysis in organic and complex media, and depth profiling. A review of the existing literature is provided, and selected studies are showcased. Limitations and pitfalls as well as current technical developments of SIMS application in nanoparticle surface chemical analysis are equally discussed. KW - Time-of-flight secondary ion mass spectrometry KW - Surface chemical analysis KW - Imaging KW - Nanomaterials KW - Nanoparticles KW - Core-shell PY - 2020 SN - 978-0-12-814182-3 DO - https://doi.org/10.1016/B978-0-12-814182-3.00025-0 SP - 481 EP - 509 PB - Elsevier CY - Amsterdam AN - OPUS4-50187 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Subramani Bhagavatheswaran, E. A1 - Wießner, S. A1 - Jaunich, Matthias A1 - Wolff, Dietmar T1 - Aging study and electrical resistance based stress-monitoring of rubber seals N2 - Elastomer seals are widely used as barrier seals in containers for low and intermediate level radioactive waste. In addition, they are also used in waste fuel storage and transportation casks as auxiliary seals. Depending on the area of use, the rubber materials have to demonstrate proper sealing performance with respect to mechanical, thermal and environmental conditions as well as irradiation during the entire operation period. A fundamental understanding of the structure property relationship and their changes during aging can help to evaluate the long-term sealing performance. In the present study, specific materials are investigated to study the structure-property and seal performance-correlation. Fluoro-elastomer (FKM), silicone rubber (VMQ) and ethylene propylene diene rubber (EPDM) were chosen as base rubbers. Comparable mechanical properties for these seals, especially in terms of a comparable compression behavior were achieved by careful control of base rubber formulation, i.e., by opting for the right filler and its concentration, amount of crosslinking chemicals, and with the assistance of process oils. Moreover, with the same rubber, similar mechanical properties were achieved by varying the filler concentration and crosslinking degree, which shall enable to correlate the particular influence on the structure property dependency of the seals in detail. The materials are investigated under pristine and aged conditions to evaluate the influence of aging, e.g. on the stress relaxation or recovery behavior. These values appear to be suitable parameters to judge the expected sealing performance. Due to the electrically conducting nature of some fillers used to reinforce rubbers (such as carbon blacks, carbon nanotubes (CNTs), Graphene, etc.) it is possible to obtain current information about mechanical and visco-elastic properties by monitoring the electrical conductivity or resistivity. A simple relation that relates electrical resistance with mechanical stress was derived and the stress values were theoretically predicted from the electrical resistance values, which showed good correlation with experimental results. T2 - 192nd Technical meeting of the ACS Rubber Division CY - Cleveland, OH, USA DA - 09.10.2017 KW - Seal KW - Rubber KW - Degradation KW - Structure-property relationship KW - Ageing PY - 2017 VL - 2017 SP - 1 EP - 25 AN - OPUS4-42849 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radnik, Jörg T1 - Characterization of functionalized graphene particles with comparative XPS/HAXPES investigations N2 - The different chmemistry of graphitic nanoplatelets between the outermost surface and the bulk of the samples was investigated with comparative XPS/HAXPES measurements. T2 - PHI User Meeting CY - Grenoble, France DA - 18.04.2023 KW - X-ray photoelectron spectroscopy KW - Hard-energy X-ray photoelectron spectroscopy KW - graphene related 2D materials PY - 2023 AN - OPUS4-57649 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chemello, Giovanni T1 - Measurement of the morphology of graphene related 2D materials as flakes N2 - The presentation shows the results of the mini-interlaboratory comparison focused on the measurement of the morphology of graphene oxide flakes using scanning electron microscopy. In this work, a route for the sample preparation, SEM measurement and image analysis is proposed. The results of the image analysis, performed on 200+ flakes per sample, are presented by comparing the distributions of the size and shape descriptors calculated according to two different approaches. The influences of a different SEM measurement operator, analysis approach and analysis operator on the final size and shape distributions are highlighted. T2 - EMRS Fall 2023 CY - Warsaw, Poland DA - 18.09.2023 KW - Graphene oxide KW - SEM KW - 2D flakes KW - Image analysis PY - 2023 AN - OPUS4-58752 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Peters, R. A1 - Elbers, I. A1 - Undas, A. A1 - Sijtsma, E. A1 - Briffa, S. A1 - Carnell-Morris, P. A1 - Siupa, A. A1 - Yoon, T.-H. A1 - Burr, L. A1 - Schmid, D. A1 - Tentschert, J. A1 - Hachenberger, Y. A1 - Jungnickel, H. A1 - Luch, A. A1 - Meier, F. A1 - Kocic, J. A1 - Kim, J. A1 - Park, B. C. A1 - Hardy, B. A1 - Johnston, C. A1 - Jurkschat, K. A1 - Radnik, Jörg A1 - Hodoroaba, Vasile-Dan A1 - Lynch, I. A1 - Valsami-Jones, E. T1 - Correction: Peters et al. Benchmarking the ACEnano Toolbox for Characterisation of Nanoparticle Size and Concentration by Interlaboratory Comparisons. Molecules 2021, 26, 5315 N2 - This is a corrigendum to the original article "Benchmarking the ACEnano toolbox for characterisation of nanoparticle size and concentration by interlaboratory comparisons" that was published in the journal "Molecules", vol. 26 (2021), no. 17, article 5315. PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-554381 DO - https://doi.org/10.3390/molecules27154849 VL - 27 IS - 4849 SP - 1 EP - 3 PB - MDPI CY - Basel AN - OPUS4-55438 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Kömmling, Anja T1 - Alterung und Lebensdauervorhersage von O-Ring-Dichtungen T1 - Aging and lifetime prediction of O-ring seals N2 - Für Anwendungen, bei denen Elastomerdichtungen ihre Dichtheit über sehr lange Zeiträume (z. B. Jahrzehnte) behalten müssen, ohne dass ein Austausch praktikabel wäre, ist es nötig, die Lebensdauer solcher Dichtungen zuverlässig bestimmen zu können. Aus diesem Grund wurden Alterungsversuche an O-Ring-Dichtungen sowie Flachproben auf Basis von hydriertem Acrylnitril-Butadien-Kautschuk (HNBR), Ethylen-Propylen-Dien-Kautschuk (EPDM) und Fluorkautschuk (FKM) über bis zu zwei Jahre bei mehreren Temperaturen durchgeführt. Zur Untersuchung der auftretenden Eigenschaftsveränderungen wurden u. a. Härtemessungen, Zugversuche, dynamisch-mechanische und thermogravimetrische Analysen durchgeführt. Zur Beurteilung des Relaxations- und Rückstellverhaltens der alternden Dichtungen wurden außerdem Druckspannungsrelaxations- und Druckverformungsrestmessungen durchgeführt. Darüber hinaus wurde die Leckagerate gemessen, um ein Versagen der Dichtung zu detektieren. Durch die Untersuchung der gealterten Proben wurden sowohl die auftretenden Eigenschaftsveränderungen charakterisiert wie auch die damit zusammenhängenden Alterungsmechanismen diskutiert. Anhand der großen Datenmenge aus Ergebnissen von verschiedenen Untersuchungsmethoden, die für mehrere Alterungszeiten und -temperaturen durchgeführt wurden, sollte zusätzlich die günstigste Vorgehensweise für Lebensdauervorhersagen ermittelt werden. Dies beinhaltete auch die Bestimmung eines Lebensdauerkriteriums, das mit dem Auftreten von Leckage und damit dem Versagen der Dichtung zusammenhängt. Hinsichtlich der Eigenschaftsänderungen und Alterungsmechanismen wurde beim HNBR eine starke Versprödung aufgrund dominanter Vernetzungsreaktionen während der Alterung festgestellt. Diese resultierten auch darin, dass die Sauerstoffpermeabilität abnahm, so dass der Sauerstofftransport ins Innere der Probe (hauptsächlich bei den dickeren O-Ringen) behindert wurde. Dies führte dazu, dass diffusionsbegrenzte Oxidationseffekte (DLO-Effekte) auftraten, d. h. dass das Probeninnere weniger stark alterte als oberflächennahe Bereiche. Während der Alterung von EPDM traten sowohl Kettenspaltungen wie auch Vernetzungsreaktionen auf, was sich vor allem in einer Verschlechterung der Zugeigenschaften und einer Abnahme der Druckkraft sowie in einem steigenden Druckverformungsrest äußerte. Bei sehr stark gealterten Proben dominierten ebenfalls Vernetzungsreaktionen, was sich auch in deutlichen DLO-Effekten äußerte. Aufgrund seiner ausgeprägten Oxidations- und Hochtemperaturbeständigkeit wies FKM vergleichsweise geringe Degradationserscheinungen auf. Nur mit Druckspannungsrelaxation und Druckverformungsrest waren nennenswerte Änderungen ersichtlich. Messungen der statischen Leckagerate ergaben, dass die O-Ringe erst bei sehr weit fortgeschrittener Degradation undicht wurden und bis zu diesem Zeitpunkt kein allmählicher Anstieg der Leckagerate beobachtet werden konnte. Aus diesem Grund wurden Leckagemessungen mit einem modifizierten Versuchsaufbau durchgeführt, bei dem die Dichtung während der Messung leicht entlastet wird. Da dieser Test eine dynamische Rückstellung der Dichtung erfordert und damit höhere Ansprüche an die Dichtung stellt, wurde am geprüften EPDM-O-Ring ein früheres Versagen beobachtet. Der entsprechende Alterungszeitpunkt wurde als Versagenszeitpunkt definiert. Dieser wurde anhand der Daten verschiedener Messmethoden mit dem Degradationszustand korreliert und entspricht beispielsweise einem Druckverformungsrest von 80 %. Auf der Grundlage dieses Kriteriums konnten Lebensdauern mittels Zeit-Temperatur-Verschiebung bestimmt werden. Im Rahmen dieser Arbeit wurden zahlreiche Erkenntnisse darüber gewonnen, worauf bei beschleunigten Alterungsversuchen und Lebensdauerprognosen von O-Ringen zu achten ist und welche Fehlerquellen vermieden werden sollten. Dies wird zusammen mit Empfehlungen für eine bestmögliche Versuchsdurchführung ausführlich diskutiert. N2 - In some applications, elastomer seals have to remain leak tight over extended time periods (up to several decades) as an exchange of the seals is not practical. Therefore, it is necessary to be able to predict the lifetime of such seals reliably. For this reason, ageing experiments with O-rings and sheets based on hydrogenated acrylonitrile butadiene rubber (HNBR), ethylene propylene diene rubber (EPDM) and fluorocarbon rubber (FKM) were performed over up to two years at different temperatures. For investigating the changes of material properties during ageing, measurements of i.a. hardness and tensile behaviour as well as dynamic-mechanical and thermogravimetric analyses were conducted. For assessing the relaxation and recovery behaviour of the ageing seals, compression stress relaxation and compression set experiments were performed. Furthermore, leakage rate was measured to detect seal failure. By examining the aged samples, both the property changes and the responsible degradation mechanisms were characterised. Additionally, the most suitable approach for lifetime predictions should be determined using the large database of results from different test methods performed at several ageing times and temperatures. This included identifying an end-of-lifetime criterion that correlates with leakage and thus seal failure. Regarding the property changes and degradation mechanisms of HNBR, a pronounced embrittlement was observed due to dominant crosslinking reactions during ageing. These also resulted in a decrease of oxygen permeability, leading to a reduction of the oxygen transport into the interior sample (mainly of the thicker O-rings). This resulted in diffusion-limited oxidation effects (DLO effects), meaning that the interior of the sample aged less strongly than regions close to the surface. During ageing of EPDM, both chain scission and crosslinking occurred, which became noticeable in deteriorated tensile properties and decreased compression force as well as an increase of compression set. For strongly aged samples, crosslinking dominated as well and also led to pronounced DLO effects. Due to its excellent heat and oxidative stability, FKM exhibited comparatively minor degradation effects. Only compression stress relaxation and compression set showed notable changes. Measurements of static leakage rate revealed that O-rings became untight only after advanced degradation and that no gradual increase of leakage rate could be observed before failure. For this reason, additional leakage measurements were performed using a modified experiment that enabled a small decompression of the seal during the measurement. As this test requires a dynamic recovery of the seal and is thus more demanding, the tested EPDM O-ring failed earlier compared to the purely static test. The corresponding ageing state was defined as the point of failure and correlated to data from other test methods, corresponding e.g. to a compression set of 80 %. Based on this criterion, the lifetimes could be determined using the time-temperature superposition approach. During this work, a number of findings regarding the best way to conduct accelerated ageing experiments and lifetime predictions of O-rings, and how to avoid possible error sources, were collected and are discussed in detail. KW - Elastomer KW - Gummi KW - Degradation KW - Leckage KW - Verpressung KW - Rubber KW - Aging KW - Lifetime prediction KW - Leakage PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-397374 DO - https://doi.org/10.14279/depositonce-5827 SP - 1 EP - 121 PB - Technische Universität CY - Berlin AN - OPUS4-39737 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Mech, A. A1 - Rauscher, H. A1 - Rasmussen, K. A1 - Babick, F. A1 - Hodoroaba, Vasile-Dan A1 - Ghanem, A. A1 - Wohlleben, W. A1 - Marvin, H. A1 - Brüngel, R. A1 - Friedrich, C. M. T1 - The NanoDefine Methods Manual - Part 2: Evaluation of methods N2 - The present series of reports, the NanoDefine Methods Manual, has been developed within the NanoDefine project 'Development of an integrated approach based on validated and standardized methods to support the implementation of the EC recommendation for a definition of nanomaterial', funded by the European Union's 7th Framework Programme, under grant agreement 604347. In 2011 the European Commission (EC) published a recommendation for a definition of the term 'nanomaterial', the EC NM Definition, as a reference to determine whether an unknown material can be considered as a 'nanomaterial' for regulatory purposes1. One challenge is the development of methods that reliably identify, characterize and quantify nanomaterials (NM) both as substances and in various products and matrices. The overall goal of NanoDefine was to support the implementation of the EC NM Definition. It can also support the implementation of any NM definition based on particle size. The project has developed an integrated approach, which allows identifying any material as a nano- or not a nanomaterial according to the EC NM Definition. NanoDefine explicitly supported the governance challenges associated with the implementation of legislation concerning nanomaterials by: - addressing the issues on availability of suitable measuring techniques, reference materials, validated methods, acceptable to all stakeholders (authorities, policy makers, commercial firms), - developing an integrated and interdisciplinary approach and a close international co-operation and networking with academia, commercial firms and standardization bodies. Thus, the NanoDefine Methods Manual provides guidance on practical implementation of the EC NM Definition throughout the nanomaterial characterization process, and on the characterization techniques employed as well as their application range and limits. It assists the user in choosing the most appropriate measurement method(s) to identify any substance or mixture for a specific purpose, according to the EC NM Definition of a nanomaterial. The NanoDefine project also explored how to assess a material against the criteria of the definition through proxy solutions, i.e. by applying measurement techniques that indirectly determine the x50. Those findings were developed through empirically based scientific work and are included in Part 1 of this Manual. As they go beyond the text of the EC NM Definition, they may be used as practical approach to indicate whether a material is a nanomaterial or not, but keeping in mind that they should not be taken as recommendation for the implementation of the EC NM Definition in a regulatory context. The NanoDefine Methods Manual consists of the following three parts:  Part 1: The NanoDefiner Framework and Tools  Part 2: Evaluation of Methods  Part 3: Standard Operating Procedures (SOPs) Part 1 covers the NanoDefiner framework, general information on measurement methods and performance criteria and tools developed by NanoDefine such as a materials categorisation system, a decision support flow scheme and an e-tool. Part 2 discusses the outcome of the evaluation of the nanomaterials characterisation methods for measuring size. Part 3 presents the 23 Standard Operating Procedures developed within the NanoDefine project. The current document is part 2. KW - Nanomaterial KW - Nanoparticles KW - NanoDefine KW - Particle size distribution KW - Nanomaterial classification PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-503708 SN - 978-92-76-11953-1 DO - https://doi.org/10.2760/071877 SN - 1831-9424 VL - JRC117501 SP - 1 EP - 133 PB - Publications Office of the European Union CY - Luxembourg AN - OPUS4-50370 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kömmling, Anja A1 - Jaunich, Matthias A1 - Pourmand, P. A1 - Wolff, Dietmar A1 - Hedenqvist, M. T1 - Analysis of O-ring seal failure under static conditions and determination of end-of-lifetime criterion N2 - Determining a suitable and reliable end-of-lifetime criterion for O-ring seals is an important issue for long-term seal applications. Therefore, seal failure of ethylene propylene diene rubber (EPDM) and hydrogenated nitrile butadiene rubber (HNBR) O-rings aged in the compressed state at 125 °C and at 150 °C for up to 1.5 years was analyzed and investigated under static conditions, using both non-lubricated and lubricated seals. Changes of the material properties were analyzed with dynamic-mechanical analysis and permeability experiments. Indenter modulus measurements were used to investigate DLO effects. It became clear that O-rings can remain leak-tight under static conditions even when material properties have already degraded considerably, especially when adhesion effects are encountered. As a feasible and reliable end-of-lifetime criterion for O-ring seals under static conditions should include a safety margin for slight dimensional changes, a modified leakage test involving a small and rapid partial decompression of the seal was introduced that enabled determining a more realistic but still conservative end-of-lifetime criterion for an EPDM seal. KW - EPDM KW - HNBR KW - Seal failure KW - Leak-tightness KW - DLO KW - Oxygen permability KW - DMA KW - Indenter modulus PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-486125 DO - https://doi.org/10.3390/polym11081251 SN - 2073-4360 VL - 11 IS - 8 SP - 1251, 1 EP - 19 PB - MDPI CY - Basel, CH AN - OPUS4-48612 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Trajkovski, B. A1 - Jaunich, Matthias A1 - Müller, W. A1 - Beuer, F. A1 - Zafiropoulos, G. A1 - Houshmand, A. ED - Eppel, S.J. T1 - Hydrophilicity, viscoelastic, and physicochemical properties variations in dental bone grafting substitutes N2 - The indication-oriented Dental Bone Graft Substitutes (DBGS) selection, the correct bone defects classification, and appropriate treatment planning are very crucial for obtaining successful clinical results. However, hydrophilic, viscoelastic, and physicochemical properties’ influence on the DBGS regenerative potential has poorly been studied. For that reason, we investigated the dimensional changes and molecular mobility by Dynamic Mechanical Analysis (DMA) of xenograft (cerabone®), synthetic (maxresorb®), and allograft (maxgraft®, Puros®) blocks in a wet and dry state. While no significant differences could be seen in dry state, cerabone® and maxresorb® blocks showed a slight height decrease in wet state, whereas both maxgraft® and Puros® had an almost identical height increase. In addition, cerabone® and maxresorb® blocks remained highly rigid and their damping behaviour was not influenced by the water. On the other hand, both maxgraft® and Puros® had a strong increase in their molecular mobility with different damping behaviour profiles during the wet state. A high-speed microscopical imaging system was used to analyze the hydrophilicity in several naturally derived (cerabone®, Bio-Oss®, NuOss®, SIC® nature graft) and synthetic DBGS granules (maxresorb®, BoneCeramic®, NanoBone®, Ceros®). The highest level of hydrophilicity was detected in cerabone® and maxresorb®, while Bio-Oss® and BoneCeramic® had the lowest level of hydrophilicity among both naturally derived and synthetic DBGS groups. Deviations among the DBGS were also addressed via physicochemical differences recorded by Micro Computed Tomography, Scanning Electron Microscopy, Fourier Transform Infrared Spectroscopy, X-ray powder Diffractometry, and Thermogravimetric Analysis. Such DBGS variations could influence the volume stability at the grafting site, handling as well as the speed of vascularization and bone regeneration. Therefore, this study initiates a new insight into the DBGS differences and their importance for successful clinical results. KW - Biomaterials KW - Bone grafting KW - Bone substitutes KW - Hydrophilicity KW - Mechanical analysis PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-439890 DO - https://doi.org/10.3390/ma11020215 SN - 1996-1944 VL - 11 IS - 2 SP - Article 215, 1 EP - 19 PB - MDPI AG CY - Basel, Switzerland AN - OPUS4-43989 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhang, Kun A1 - Carrod, Andrew J. A1 - Del Giorgio, Elena A1 - Hughes, Joseph A1 - Rurack, Knut A1 - Bennet, Francesca A1 - Hodoroaba, Vasile-Dan A1 - Harrad, Stuart A1 - Pikramenou, Zoe T1 - Luminescence Lifetime-Based Sensing Platform Based on Cyclometalated Iridium(III) Complexes for the Detection of Perfluorooctanoic Acid in Aqueous Samples N2 - Luminescence lifetimes are an attractive analytical method for detection due to its high sensitivity and stability. Iridium probes exhibit luminescence with long excited-state lifetimes, which are sensitive to the local environment. Perfluorooctanoic acid (PFOA) is listed as a chemical of high concern regarding its toxicity and is classified as a “forever chemical”. In addition to strict limits on the presence of PFOA in drinking water, environmental contamination from industrial effluent or chemical spills requires rapid, simple, accurate, and cost-effective analysis in order to aid containment. Herein, we report the fabrication and function of a novel and facile luminescence sensor for PFOA based on iridium modified on gold surfaces. These surfaces were modified with lipophilic iridium complexes bearing alkyl chains, namely, IrC6 and IrC12, and Zonyl-FSA surfactant. Upon addition of PFOA, the modified surfaces IrC6-FSA@Au and IrC12-FSA @Au show the largest change in the red luminescence signal with changes in the luminescence lifetime that allow monitoring of PFOA concentrations in aqueous solutions. The platform was tested for the measurement of PFOA in aqueous samples spiked with known concentrations of PFOA and demonstrated the capacity to determine PFOA at concentrations >100 μg/L (240 nM). KW - Perfluorooctanoic Acid (PFOA) KW - Cyclometalated iridium (III) complexes KW - Luminescent lifetime KW - Optically active surfaces KW - ToF-SIMS PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-594535 UR - https://pubs.acs.org/doi/10.1021/acs.analchem.3c04289 DO - https://doi.org/10.1021/acs.analchem.3c04289 VL - 96 IS - 4 SP - 1565 EP - 1575 PB - American Chemical Society (ACS) AN - OPUS4-59453 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koerdt, Andrea A1 - An, Biwen Annie T1 - Investigation of methanogen-induced microbiologically influenced corrosion (Mi-MIC) using simulated marine environments under flowing conditions N2 - Microbiologically influenced corrosion (MIC) of iron is usually attributed to sulfate-reducing microorganisms (SRM) in oil and gas facilities. SRM act upon the metal by the re-activeness of hydrogen sulfide (HS-), and by withdrawal of the available electrons in electrical contact with the metal (EMIC). Methanogenic archaea (MA) can also cause MIC (Mi-MIC). Several MAs were identified to be corrosive by using elemental iron as the sole electron donor for methanogenesis, including Methanobacterium­-affliated IM1 and Methanococcus maripaludis Mic1c10. Currently, low corrosion rates were reported for MA, possibly due to the formation of siderite (4Fe + 5HCO3- + 5H+ ® 4FeCO3 + CH4 + 3H2O). Since MA do not produce HS-, withdrawal of electrons may be their main corrosive mechanism; however, mechanistic details and kinetics of the overall process are poorly understood. To investigate the corrosion potential of MA, we studied the EMIC methanogenic strains (IM1 and Mic1c10) individually or part of a syntrophic co-culture with SRM. Corrosion studies were conducted using an in-house developed flow-through system to simulate fluctuating environmental conditions. Results indicate that the rates of iron corrosion by MA (up to 0.4 mm/yr) are higher to that caused by the marine SRM Desulfovibrio alaskensis (0.15 mm/yr) and the co-culture (0.1 mm/yr). Scanning electron microscopy (SEM) images of the metal incubated with MA showed severe pitting corrosion. Genomic analysis of the EMIC MA was conducted to provide an insight on the possible cellular mechanisms that could be involved. Furthermore, low concentrations of MA-targeting biocides will be applied to EMIC MA in static and flow conditions to gain insights for possible mitigation strategies. Such knowledge and deeper understanding also from an electrokinetic point of view may not only provide further models in microbial electrophysiology, but also contribute to mitigation strategies in MIC. T2 - 7th International Symposium on Applied Microbiology and Molecular Biology in Oil Systems CY - Halifax, Canada DA - 18.06.2019 KW - MIC KW - Microbiologically influenced corrosion KW - Methanogens KW - SRB KW - Corrosion KW - Metalls PY - 2019 AN - OPUS4-48392 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Advanced characterization of nanomaterials N2 - The rational synthesis and use of nanomaterials require the characterization of many different properties, ranging from particle size and size distribution over surface chemistry to more applicationrelevant features like optical, electrochemical, and magnetic properties. In the following, several methods for the characterization of functional groups on nanomaterials, like polymer and silica nanoparticles, semiconductor quantum dots, and lanthanide-based upconversion nanocrystals are presented. Additionally, procedures for the measurement of the key spectroscopic performance parameters of nanomaterials with linear and nonlinear photoluminescence, such as the photoluminescence quantum yield, are presented for the UV/vis/NIR/SWIR. T2 - Summerschool CY - Bad Honnef, Germany DA - 22.07.2019 KW - Quantum yield KW - Nanoparticle KW - Fluorescence KW - Quantum dot KW - NIR KW - SWIR KW - Quality assurance KW - Calibration PY - 2019 AN - OPUS4-48630 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Saleh, Maysoon I. A1 - Panas, I. A1 - Frenzel, Florian A1 - Würth, Christian A1 - Rühle, Bastian A1 - Slominskii, Y. A1 - Demchenko, A. A1 - Resch-Genger, Ute T1 - Sensitization of upconverting nanoparticles with a NIR-emissive cyanine dye using a micellar encapsulation approach N2 - Photon upconversion nanomaterials have a wide range of applications, including biosensing and deep-tissue imaging. Their typically very weak and narrow absorption bands together with their size dependent luminescence efficiency can limit their application potential. This has been addressed by increasingly sophisticated core-shell particle architectures including the sensitization with organic dyes that strongly absorb in the near infrared (NIR). In this work, we present a simple water-dispersible micellar system that features energy transfer from the novel NIR excitable dye, 1859 SL with a high molar absorption coefficient and a moderate fluorescence quantum yield to oleate-capped NaYF4:20%Yb(III), 2%Er(III) upconversion nanoparticles (UCNP) upon 808 nm excitation. The micelles were formed using the surfactants Pluronic F-127 and Tween 80 to produce a hydrophilic dye-UCNP system. Successful energy transfer from the dye to the UCNP could be confirmed by emission measurements that revealed the occurrence of upconversion emission upon excitation at 808 nm and an enhancement of the green Er(III) emission compared to direct Er(III) excitation at 808 nm. KW - Upconversion nanoparticles KW - Sensitization KW - NIR dyes KW - Energy transfer PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-472300 DO - https://doi.org/10.1088/2050-6120/aafe1f SN - 2050-6120 VL - 7 IS - 1 (Special issue: Upconversion Methods, Applications and Materials) SP - 014003-1 EP - 014003-9 PB - IOP AN - OPUS4-47230 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ou, D. A1 - Schumacher, David A1 - Zscherpel, Uwe A1 - Xiao, Y. T1 - Dual-energy materials characterization methods for laminography image enhancement based on photon counting detector N2 - Laminography is a widely used NDT technique for large flat object which cannot be investigated by traditional computed tomography. However, due to the limited scanning angle of laminography, the reconstructed image has more artifact interference, which seriously affects the reconstructed image quality. Reducing artifacts of the laminography image and enhancing the images have become important research effort. In this paper, we present dual-energy materials characterization methods based on photon counting detectors to reduce artifacts and enhance image for laminography. The photon counting detector used in this study allows the setting of two independent energy thresholds in order to acquire dual-energy images for laminography from a single scan. The dual energy imaging methods of basis material decomposition (BMD) and weighted logarithmic subtraction (WLS) were studied in the paper with respect to laminography image enhancement. A fast decomposition algorithm on laminographic projection domain with approximating the inverse dual-energy equations to calculate the thickness of basic materials was used in the BMD dual-energy imaging methods. The experimental results show that the BMD method can characterize materials and enhance features of the basic material within the laminographic dataset. In the WLS method, a linear operation was applied on dual-energy images reconstruction directly, which can eliminate the attenuation of one specific material in the resultant image by setting an appropriate weighting factor. In our experiments. WLS method was used successfully to eliminate the strong artifacts generated by the special material and enhance the images. Dual-energy materials characterization methods based on photon counting detectors show potential applications in laminography. KW - Photon Counting Detectors KW - Dual Energy Imaging KW - Data Processing KW - X-ray PY - 2019 DO - https://doi.org/10.1088/1748-0221/14/02/P02018 SN - 1748-0221 VL - 14 SP - P02018, 1 EP - 13 PB - IOP Publishing CY - Bristol, UK AN - OPUS4-47573 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Luminescence measurements, calibration strategies and photoluminescence quantum yields N2 - Different types of optical spectroscopies are introduced with special emphasis on method-inherent limitations and reliable instrument calibration and performance validation. In addition, procedures for the determination of spectroscopic key parameters like the photoluminescence quantum yield are presented including required instrument calibrations and material-specific effects related to certain emitters. T2 - Fakultät der University of Ottawa CY - Ottawa, Canada DA - 11.12.2018 KW - Quality assurcance KW - Optical spectroscopy KW - Method comparison KW - Photoluminescence KW - Calibration KW - Performance validation KW - Dye KW - Nanoparticle KW - Quantum dots KW - Quantum yields KW - Uncertainty KW - Method validation PY - 2019 AN - OPUS4-47630 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wasmer, Paul T1 - Entwicklung eines Ultraschallrohrsensors auf Basis phononischer Kristalle N2 - Die Messung von Flüssigkeitskonzentrationen in Rohrsystemen ist von großem Interesse für viele unterschiedliche Anwendungen. Die meisten Messsysteme sind jedoch nicht in der Lage, die Flüssigkeit direkt im Rohr zu untersuchen und es muss eine zusätzliche Vorrichtung, wie z.B. einem Bypass, angebracht werden, welche den Kontakt zwischen Flüssigkeit und Sensor ermöglicht. Um den Einbauaufwand gering zu halten und die Strömungseigenschaften des Rohres nicht zu beeinflussen, wird ein neuartiges Messsystem entwickelt, welches als Teil der Rohrwand ausgeführt werden kann. Dieses neuartige System ist angelehnt an die Idee der phononischen Kristallen (PnK). PnK’s bestehen im Allgemeinen aus einem Matrixmaterial, in welchem Streuzentren periodisch angeordnet sind. Dies führt beim Eintreffen einer akustischen Welle in definierten Frequenz-bereichen, sogenannter Bandlücken, zu zunehmender destruktiven Interferenz. Wird innerhalb einer solchen Bandlücke durch Einbringen einer flüssigkeitsgefüllten Kavität ein Resonanzverhalten erzeugt, kann dies genutzt werden, um die Flüssigkeit zu analysieren. Im Rahmen von Voruntersuchung wird zunächst das akustische Verhalten des PnK’s, welcher für die Sensorentwicklung genutzt werden soll, unter Vernachlässigung der Flüssigkeit ausführlich untersucht. Hierbei werden zunächst die Bandlücken ermittelt und das Übertragungsverhalten betrachtet. Dieses wird im Anschluss experimentell überprüft. Hierzu werden neben herkömmlichen Fertigungsverfahren auch additive Verfahren zur Herstellung der Proben genutzt. T2 - DAGA 2019 CY - Rostock, Germany DA - 18.03.2019 KW - Ultraschallsensor KW - Phononische Kristalle PY - 2019 AN - OPUS4-47608 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wilke, Olaf A1 - Jann, Oliver A1 - Plehn, W. A1 - Brozowski, F. T1 - Untersuchungen zur Etablierung der DIN EN 16516 als neuer Referenznorm für die Prüfung von Formaldehydemissionen aus Holzwerkstoffen gemäß Chemikalien-Verbotsverordnung T1 - Investigations to establish DIN EN 16516 as new reference standard for testing of formaldehyde emissions from wood-based panels under the Chemikalien-Verbotsverordnung N2 - Im Januar 2018 wurde die DIN EN 16516 „Bauprodukte: Bewertung der Freisetzung gefährlicher Stoffe – Bestimmung von Emissionen in die Innenraumluft“ als harmonisierte europäische Prüfnorm veröffentlicht. Für die Etablierung der DIN EN 16516 als neue Referenznorm wurden verschiedene Emissionsprüfungen mit dem Ziel durchgeführt, ein neues Prüfverfahren für Formaldehydemissionen aus Holzwerkstoffen zu erarbeiten. Das übergeordnete Ziel ist die Minimierung des Risikos von Überschreitungen des Innenraumrichtwertes für Formaldehyd. Die Untersuchungen ergaben teilweise hohe Formaldehydemissionen, insbesondere bei höheren Beladungsfaktoren und Temperaturen, sowie bei niedrigen Luftwechselraten. Eine getestete Spanplatte hätte aufgrund ihrer hohen Formaldehydemission nicht auf den deutschen Markt gebracht werden dürfen. Durch vergleichende Untersuchungen konnte ein Umrechnungsfaktor in Höhe von 2,0 für die Umrechnung von Prüfwerten nach DIN EN 717-1 zu DIN EN 16516 abgeleitet werden. N2 - DIN EN 16516 "Construction products: Assessment of release of dangerous substances - Determination of emissions into indoor air" was published as a harmonized European standard in January 2018. For the establishment of DIN EN 16516 as the new reference standard various emission tests were carried out with the aim to develop a new test procedure for the measurement of formaldehyde emissions from wood-based panels. The superior aim is to minimize the risk of exceeding the indoor air reference value for formaldehyde. The investigations showed some particularly high formaldehyde emissions, especially at higher loading and temperature and at low air change rates. One of the tested particle boards exceeded the formaldehyde limit value and should not have been sold in Germany. For the conversion of test values from DIN EN 717-1 to DIN EN 16516 a conversion factor of 2.0 was derived from the comparative investigations. KW - Formaldehyd KW - DIN EN 16516 KW - Innenraumluft KW - Emissionsprüfung PY - 2019 SN - 0949-8036 VL - 79 IS - 3 SP - 79 EP - 85 PB - VDI Fachmedien CY - Düsseldorf AN - OPUS4-47666 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wasmer, Paul A1 - Bulling, Jannis A1 - Prager, Jens T1 - Entwicklung eines Ultraschallrohrsensors auf Basis phononischer Kristalle N2 - Die Messung von Flüssigkeitskonzentrationen in Rohrsystemen ist von großem Interesse für viele unterschiedliche Anwendungen. Die meisten Messsysteme sind jedoch nicht in der Lage, die Flüssigkeit direkt im Rohr zu untersuchen und es muss eine zusätzliche Vorrichtung, wie z.B. einem Bypass, angebracht werden, welche den Kontakt zwischen Flüssigkeit und Sensor ermöglicht. Um den Einbauaufwand gering zu halten und die Strömungseigenschaften des Rohres nicht zu beeinflussen, wird ein neuartiges Messsystem entwickelt, welches als Teil der Rohrwand ausgeführt werden kann. Dieses neuartige System ist angelehnt an die Idee der phononischen Kristallen (PnK). PnK’s bestehen im Allgemeinen aus einem Matrixmaterial, in welchem Streuzentren periodisch angeordnet sind. Dies führt beim Eintreffen einer akustischen Welle in definierten Frequenz-bereichen, sogenannter Bandlücken, zu zunehmender destruktiven Interferenz. Wird innerhalb einer solchen Bandlücke durch Einbringen einer flüssigkeitsgefüllten Kavität ein Resonanzverhalten erzeugt, kann dies genutzt werden, um die Flüssigkeit zu analysieren. Im Rahmen von Voruntersuchung wird zunächst das akustische Verhalten des PnK’s, welcher für die Sensorentwicklung genutzt werden soll, unter Vernachlässigung der Flüssigkeit ausführlich untersucht. Hierbei werden zunächst die Bandlücken ermittelt und das Übertragungsverhalten betrachtet. Dieses wird im Anschluss experimentell überprüft. T2 - DAGA 2019 - 45. Jahrestagung für Akustik CY - Rostock, Germany DA - 18.03.2019 KW - Phononischer Kristall KW - Ultraschall KW - Flüssigkeitssensor KW - Scaled Boundary Finite Element Method PY - 2019 SP - 1030 EP - 1033 AN - OPUS4-47780 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Klinge, A. A1 - Roswag-Klinge, E. A1 - Richter, Matthias A1 - Fontana, P. A1 - Hoppe, Johannes A1 - Payet, J. ED - Venkatarama Reddy, B. V. ED - Mani, M. ED - Walker, P. T1 - The Relevance of Earthen Plasters for Eco Innovative, Cost-Efficient and Healthy Construction—Results from the EU-Funded Research Project [H]house N2 - The European building sector is moving towards more complex and high-tech building approaches. While focusing on energy efficiency, aspects e.g. occupant health, sustainability and life cycle costing are often neglected. This study highlights the potential of earthen plasters in combination with natural ventilation for low-tech solutions. The EU funded project [H]house established the outstanding performance of earthen materials in light of hygrothermal and air purifying properties, which were further supported by experimental data from monitoring of naturally ventilated pilot buildings in Berlin. Additionally, [H]house demonstrated through LCC an increased cost efficiency of earth based low-tech solutions in comparison to conventional constructions relying on mechanical ventilation. KW - Climate responsive materials KW - Low-tech approach KW - IEQ KW - natural ventilation KW - LCC PY - 2019 SN - 978-981-13-5882-1 SN - 978-981-13-5883-8 DO - https://doi.org/10.1007/978-981-13-5883-8_32 SN - 2363-7633 SN - 2363-7641 SP - 371 EP - 382 PB - Springer Nature Singapore Pte Ltd. CY - Singapur AN - OPUS4-47792 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 49, Heft 2 T3 - Amts- und Mitteilungsblatt der BAM - 2/2019 KW - Zulassungen KW - Anerkennungen KW - Ausnahmegenehmigungen KW - Festlegungen KW - Richtlinien PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-482651 SN - 0340-7551 VL - 49 IS - 2 SP - 125 EP - 218 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-48265 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Roloff, Alexander A1 - Nirmalananthan-Budau, Nithiya A1 - Rühle, Bastian A1 - Borcherding, H. A1 - Thiele, T. A1 - Schedler, U. A1 - Resch-Genger, Ute T1 - Quantification of Aldehydes on Polymeric Microbead Surfaces via Catch and Release of Reporter Chromophores N2 - Aldehyde moieties on 2D-supports or microand nanoparticles can function as anchor groups for the attachment of biomolecules or as reversible binding sites for proteins on cell surfaces. The use of aldehyde-based materials in bioanalytical and medical settings calls for reliable methods to detect and quantify this functionality. We report here on a versatile concept to quantify the accessible aldehyde moieties on particle surfaces through the specific binding and subsequent release of small reporter molecules such as fluorescent dyes and nonfluorescent chromophores utilizing acylhydrazone formation as a reversible covalent labeling strategy. This is representatively demonstrated for a set of polymer microparticles with different aldehyde labeling densities. Excess reporter molecules can be easily removed by washing, eliminating inaccuracies caused by unspecific adsorption to hydrophobic surfaces. Cleavage of hydrazones at acidic pH assisted by a carbonyl trap releases the fluorescent reporters rapidly and quasi-quantitatively and allows for their fluorometric detection at low concentration. Importantly, this strategy separates the signal-generating molecules from the bead surface. This circumvents common issues associated with light scattering and signal distortions that are caused by binding-induced changes in reporter fluorescence as well as quenching dye− dye interactions on crowded particle surfaces. In addition, we demonstrate that the release of a nonfluorescent chromophore via disulfide cleavage and subsequent quantification by absorption spectroscopy gives comparable results, verifying that both assays are capable of rapid and sensitive quantification of aldehydes on microbead surfaces. These strategies enable a quantitative comparison of bead batches with different functionalization densities, and a qualitative prediction of their coupling efficiencies in bioconjugations, as demonstrated in reductive amination reactions with Streptavidin. KW - Fluorescent label KW - Surface group quantification KW - Polymer particle KW - Cleavable linker KW - Catch and release assay PY - 2019 DO - https://doi.org/10.1021/acs.analchem.8b05515 SN - 0003-2700 SN - 1520-6882 VL - 91 IS - 14 SP - 8827 EP - 8834 PB - ACS Publications AN - OPUS4-48284 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Vogl, Jochen T1 - What isotopes can do... N2 - The talk gives Brief overview on the effects causing isotope variations in nature and some typical applications. It also Points to a potential application in corrosin sciences. T2 - Final Colloquium: Microbiologically influenced corrosion CY - Berlin, Germany DA - 21.05.2019 KW - Iron isotope fractionation KW - Microbially induced corrosion PY - 2019 AN - OPUS4-48273 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stelzner, Ludwig A1 - Powierza, Bartosz A1 - Oesch, Tyler A1 - Dlugosch, R. A1 - Weise, Frank T1 - Thermally-induced moisture transport in high-performance concrete studied by X-ray-CT and 1H-NMR N2 - The thermohydraulic damage mechanism is one of the primary causes for explosive spalling of highperformance concrete. This paper presents the spatially- and temporally-resolved analysis of the thermally-induced moisture transport and reconfiguration processes by means of X-ray-CT and 1HNMR. Thermal testing results for a high-performance concrete, which is sensitive to explosive spalling and which was prepared with and without added polypropylene fibres, are presented in this paper. These results indicate that the addition of fibres leads to a faster and deeper migration of the drying front and, thus, to a lower likelihood of vapour-pressure induced explosive spalling. KW - Explosive spalling KW - Thermally-induced moisture transport KW - X-ray-CT KW - 1H-NMR KW - High-performance concrete PY - 2019 DO - https://doi.org/10.1016/j.conbuildmat.2019.07.065 SN - 0950-0618 VL - 224 SP - 600 EP - 609 PB - Elsevier Ltd. AN - OPUS4-48727 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stelzner, Ludwig T1 - Explosionsartiges Abplatzen gefügedichter Betone im Brandfall N2 - Beton, der heutzutage meist verwendete Baustoff, weist neben gutem Festigkeits- und Dauerhaftig-keitsverhalten ebenfalls erhöhte Brandschutzeigenschaften auf. Jedoch zeigen zahlreiche Schadensfälle, dass vor allem gefügedichte Betone im Brandfall zu explosionsartigen Abplatzungen neigen. Diese führen zum Freilegen der vorhandenen Stahlbewehrung und zur Verminderung des tragfähigen Bauteilquer-schnitts. Das wiederum kann im schlimmsten Fall eine Gefährdung der Standsicherheit eines Bauwerks zur Folge haben. Nach derzeitigem Stand werden die explosionsartigen Abplatzungen auf thermomechanische und thermohydraulische Prozesse zurückgeführt. Letztere beruhen auf der Generierung hoher Wasserdampfdrücke in einseitig brandbeanspruchten Betonbauteilen, die zum einen auf die geringe Permeabilität des hochfesten Betons und zum anderen auf die Bildung einer wassergesättigten Zone, der sogenannten „moisture clog“ zurückzuführen sind. Die experimentelle Analyse der dabei ablaufenden Feuchtetransport- und Feuchteumlagerungsmechanismen ist Gegenstand des Vortrags. Dazu wurde an der BAM im Rahmen eines MI-Typ 2 Projektes (FB 7.1, 7.3, 8.5) ein Versuchsstand aufgebaut, der die dreidimensionale, simultane Analyse und Quantifizierung des Feuchtetransports an einsei-tig erwärmten, miniaturisierten Prüfkörpern aus gefügedichtem Beton mittels Röntgencomputertomographie erstmals ermöglicht. Zusätzlich wird die eindimensionale Feuchteverteilung im Prüfkörper mittels Nuclear Magnetic Resonance (NMR) Technik vor und nach einseitiger Erwärmung untersucht. Mithilfe dieser Prüfmethodologie ist es möglich, die Ausbildung einer Trocknungs- bzw. Dehydrationszone sowie einer tiefergelegenen Feuchteakkumulationszone zeitlich aufgelöst abzubilden. Darüber hinaus können die Einflüsse einer Polypropylenfaserzugabe auf den thermisch induzierten Feuchtetransport quantifiziert werden. T2 - Abteilungs-Vortragsseminar CY - Berlin, Germany DA - 30.04.2019 KW - Explosionsartiges Abplatzen KW - Moisture clog KW - X-ray-CT KW - 1H-NMR KW - High-performance concrete PY - 2019 AN - OPUS4-48729 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baensch, Franziska T1 - Acoustic Emission Monitoring of materials, production processes, infrastructures N2 - Acoustic Emission testing is a usable tool for failure Analysis of materials as well as to monitor infrastructurs or production processes. T2 - 5th International Conference on Smart Monitoring, Assessment and Rehabilitation of Civil Structures CY - Potsdam, Germany DA - 27.08.2019 KW - Acoustic Emission (AE) KW - Laser Metal Deposition (LMD) KW - Pipeline KW - NDT Monitoring PY - 2019 AN - OPUS4-49696 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Liehr, Sascha T1 - Distributed Humidity Sensing in PMMA Polymer Optical Fibers N2 - The distributed measurement of relative humidity is a sought-after capability for a wide range of applications in civil engineering and structural health monitoring. We show that polymethyl methacrylate (PMMA) optical fi-bers can be employed as a sensor medium to conduct distributed humidity measurement by analyzing Rayleigh backscattering traces obtained by OTDR. We make use of the effect that water penetrates the fiber core and directly influences the local fiber attenuation and Rayleigh backscatter coefficient. We conducted distributed backscattering analysis for two different pulse wavelengths: 500 nm and 650 nm. The 650 nm results are susceptible to both, attenuation changes and backscatter changes, whereas backscatter results at 500 nm are not affected by humidity-induced attenuation and only exhibit a change of Rayleigh backscattered power as a function of humidity. The combined measurement and analysis of both parameters at these two wavelengths has the advantage that cross-sensitivities on backscatter change and attenuation, such as strain and tempera-ture changes, could be separated from the humidity response of the fiber. We present laboratory results for a humidity range between 30% and 90% for both pulse wavelengths: including step responses, humidity cycles and hysteresis analysis. In addition to the attenuation and backscatter coefficient dependence, we also analyze optical runtime changes as a function of humidity. POFs have the advantage that they can be directly embed-ded into materials such as concrete or soil to measure water content or localize water ingress. Standard step-index PMMA POFs can be used as a distributed relative humidity sensor up to 200 m distance. T2 - The 28th International Conference on Plastic Optical Fibers CY - Yokohama, Japan DA - 20.11.2019 KW - Distributed humidity sensor KW - PMMA KW - Rayleigh scattering KW - Polymer optical fiber KW - Distributed sensor KW - Optical fiber sensor KW - OTDR PY - 2019 AN - OPUS4-49868 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Frei, Vivian A1 - Thiele, Marc A1 - Pirskawetz, Stephan A1 - Meng, Birgit A1 - Rogge, Andreas T1 - Characterizing the Fatigue Behavior of High-Performance Concrete for Wind Energy Structures N2 - Severe mechanical fatigue conditions for worldwide proliferating windfarms are a Major challenge for high-performance concrete in towers, connecting joints and foundations of wind turbines. High-performance concrete offers potential for the application in offshore windfarms, not only regarding its good mechanical, but also chemical resistivity due to low diffusivity in the highly densified microstructure. For a more reliable fatigue assessment, monitoring based on nondestructive testing can be a valuable complement to design rules. Both approaches demand reliable experimental data, information about scalability and the development of standardized testing methods. This article presents results of an ongoing research program of BAM (Bundesanstalt für Materialforschung und -prüfung), which is a part of a joint national project (WinConFat) funded by the German Federal Ministry for Economic Affairs and Energy. The subproject implemented by BAM examines the fatigue behavior in dependence of size and slenderness for varying concrete strength at different stress levels. Besides fatigue strength, nondestructive testing is carried out additionally. Methods used are strain measurement and ultrasonic testing. The change of strain, stiffness and ultrasonic pulse velocity in the fatigue process is discussed. Results disclose a deeper insight into the damage process under cyclic loading of high-performance concrete and contribute to improve nondestructive monitoring. T2 - LORCENIS - Long Lasting Reinforced Concrete fpr Energy Infrastructure under Severe Operating Conditions CY - Ghent, Belgium DA - 10.09.2019 KW - Compressive Cyclic loading KW - Fatigue KW - High-strength concrete KW - Non destructive testing KW - Ultrasonic testing PY - 2019 SN - 978-9-463-88638-3 SP - 1 EP - 4 AN - OPUS4-49500 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Florian, Camilo T1 - Applications on Surface Functionalization by Laser-Induced Periodic Surface Structures (LIPSS) N2 - In recent years, the understanding on the formation of laser-induced periodic surface structures (LIPSS) has led to an emerging variety of applications that modify the optical, mechanical and chemical properties of many materials. Such structures strongly depend on the used polarization and are formed usually after irradiation with ultrashort linearly polarized laser pulses. Some specific formation mechanisms to explain every situation are still to be uncovered, but the most accepted explanation relies on the interference of the incident laser beam with electromagnetic surface waves that propagate or scatter at the surface of the irradiated materials. This leads to an intensity modulation that is finally responsible for the selective ablation in the form of parallel structures with periodicities ranging from hundreds of nanometers up to some micrometers. The versatility when forming such structures is based on the high reproducibility with different wavelength, pulse duration and repetition rate laser sources, customized micro- and nanometric spatial resolutions and compatibility with industrially relevant processing speeds when combined with fast scanning devices. In this contribution, we review the latest applications in the rapidly emerging field of surface functionalization through LIPSS, including biomimetic functionalities on fluid transport, control of the wetting properties, specific optical responses in technical materials, improvement of tribological performance on metallic surfaces and bacterial and cell growth for medical devices among many others. T2 - 38th International Congress on Applications of Lasers and Electro Optics (ICALEO 2019) CY - Orlando, FL, USA DA - 07.10.2019 KW - Laser-induced periodic surface structures, LIPSS KW - Femtosecond laser ablation KW - Surface functionalization KW - Applications PY - 2019 AN - OPUS4-49473 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Frei, Vivian T1 - Characterizing the Fatigue Behavior of High-Performance Concrete for Wind Energy Structures N2 - Severe mechanical fatigue conditions for worldwide proliferating windfarms are a Major challenge for high-performance concrete in towers, connecting joints and foundations of wind turbines. High-performance concrete offers potential for the application in offshore windfarms, not only regarding its good mechanical, but also chemical resistivity due to low diffusivity in the highly densified microstructure. For a more reliable fatigue assessment, monitoring based on nondestructive testing can be a valuable complement to design rules. Both approaches demand reliable experimental data, information about scalability and the development of standardized testing methods. This article presents results of an ongoing research program of BAM (Bundesanstalt für Materialforschung und -prüfung), which is a part of a joint national project (WinConFat) funded by the German Federal Ministry for Economic Affairs and Energy. The subproject implemented by BAM examines the fatigue behavior in dependence of size and slenderness for varying concrete strength at different stress levels. Besides fatigue strength, nondestructive testing is carried out additionally. Methods used are strain measurement and ultrasonic testing. The change of strain, stiffness and ultrasonic pulse velocity in the fatigue process is discussed. Results disclose a deeper insight into the damage process under cyclic loading of high-performance concrete and contribute to improve nondestructive monitoring. T2 - LORCENIS - Long Lasting Reinforced Concrete for Energy Infrastructue under Severe Operating Conditions CY - Gent, Belgium DA - 10.09.2019 KW - Compressive Cyclic loading KW - Fatigue KW - High-strength concrete KW - Non destructive testing KW - Ultrasonic testing PY - 2019 AN - OPUS4-49474 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Wu, Cheng-Chieh T1 - The measurement- and model-based structural analysis for damage detection T1 - Schadensfrüherkennung mittels messungs- und modellbasierter Strukturanalyse N2 - The present work is intended to make a contribution to the monitoring of civil engineering structures. The detection of damage to structures is based on the evaluation of spatially and temporally distributed hybrid measurements. The acquired data can be evaluated purely geometrically or physically. It is preferable to do the latter, since the cause of damage can be determined by means of geometrical-physical laws in order to be able to intervene in time and ensure the further use of the structures. For this reason, the continuum mechanical field equations in conjunction with the finite element method and hybrid measurements are combined into a single evaluation method by the adjustment calculation. This results in two challenges. The first task deals with the relationship between the finite element method and the method of least squares. The finite element method solves certain problem classes, which are described by a system of elliptical partial differential equations. Whereas the method of least squares solves another class of problems, which is formulated as an overdetermined system of equations. The striking similarity between both methods is known since many decades. However, it remains unresolved why this resemblance exists. The contribution is to clarify this by examining the variational calculus, especially with regard to its methodological procedure. Although the well-known Gauss-Markov model within the method of least squares and the finite element method solve inherently different problem classes, it is shown that both methods can be derived by following the same methodological steps of the variational calculus. From a methodical viewpoint, this implies that both methods are not only similar, but actually the same. In addition, it is pointed out where a possible cross-connection to other methods exists. The second task introduces a Measurement- and Model-based Structural Analysis (MeMoS) by integrating the finite element method into the adjustment calculation. It is shown in numerical examinations how this integrated analysis can be used for parameter identification of simple as well as arbitrarily shaped structural components. Based on this, it is examined with which observation types, with which precision and at which location of the structure these measurements must be carried out in order to determine the material parameters as precisely as possible. This serves to determine an optimal and economic measurement set-up. With this integrated analysis, a substitute model of a geometrically complex structure can also be determined. The issue of the detection and localisation of damage within a structure is studied by means of this structural analysis. The Measurement and Model-based Structural Analysis is validated using two different test setups, an aluminum model bridge and a bending beam. N2 - Die vorliegende Arbeit soll einen Beitrag zur Überwachung von Ingenieurbauwerken leisten. Die Detektion von Schäden an Bauwerken basiert auf der Auswertung von räumlich und zeitlich verteilten Hybridmessungen. Die erfassten Daten können rein geometrisch oder physikalisch ausgewertet werden. Letzteres ist vorzuziehen, da die Schadensursache mittels geometrisch-physikalischer Gesetze ermittelt werden kann, um rechtzeitig eingreifen und die weitere Nutzung der Bauwerke sicherstellen zu können. Aus diesem Grund werden die kontinuumsmechanischen Feldgleichungen in Verbindung mit der Finite-Elemente-Methode und Hybridmessungen durch die Ausgleichungsrechnung zu einer einzigen Auswertemethode kombiniert. Dabei ergeben sich zwei Aufgabenstellungen. Die erste Aufgabe beschäftigt sich mit der Beziehung zwischen der Finite-Elemente-Methode und der Ausgleichungsrechnung. Die Finite-Elemente-Methode löst bestimmte Problemklassen, die durch ein System elliptischer partieller Differentialgleichungen beschrieben werden. Während die Methode der kleinsten Quadrate eine weitere Klasse von Problemen löst, die als ein überdeterminiertes Gleichungssystem formuliert ist. Die auffallende Ähnlichkeit zwischen den beiden Methoden ist seit vielen Jahrzehnten bekannt. Es bleibt jedoch ungeklärt, warum diese Ähnlichkeit besteht. Der Beitrag soll dies klären, indem die Variationsrechnung im Hinblick auf ihr methodisches Vorgehen untersucht wird. Obwohl das bekannte Gauß-Markov-Modell innerhalb der Methode der kleinsten Quadrate und die Finite-Elemente-Methode inhärent unterschiedliche Problemklassen lösen, wird gezeigt, dass beide Methoden durch die gleichen methodischen Schritte der Variationsrechnung abgeleitet werden können. Aus methodischer Sicht bedeutet dies, dass beide Methoden nicht nur ähnlich, sondern sogar gleich sind. Außerdem wird darauf hingewiesen, wo eine mögliche Querverbindung zu anderen Methoden besteht. Die zweite Aufgabenstellung stellt eine Messungs- und Modellbasierte Strukturanalyse (MeMoS) durch die Integration der Finite-Elemente-Methode in die Ausgleichungsrechnung vor. In numerischen Untersuchungen wird gezeigt, wie diese integrierte Analyse zur Parameteridentifikation sowohl einfacher als auch beliebig geformter Strukturbauteile eingesetzt werden kann. Darauf aufbauend wird untersucht, mit welchen Beobachtungstypen, mit welcher Genauigkeit und an welcher Stelle der Struktur diese Messungen durchgeführt werden müssen, um die Materialparameter möglichst genau zu bestimmen. Dies dient der Ermittlung eines optimalen und wirtschaftlichen Messaufbaus. Mit dieser integrierten Analyse kann auch ein Ersatzmodell einer geometrisch komplexen Struktur ermittelt werden. Die Frage der Erkennung und Lokalisierung von Schäden innerhalb einer Struktur wird mit Hilfe dieser Strukturanalyse behandelt. Die Messungs- und Modellbasierte Strukturanalyse wird mit zwei verschiedenen Testaufbauten, einer Aluminium-Modellbrücke und einem Biegebalken, validiert. KW - Damage detection KW - Continuum mechanics KW - Adjustment calculation KW - Finite element method KW - Variational calculus KW - Integrated analysis KW - Schadenserkennung KW - Kontinuumsmechanik KW - Ausgleichungsrechnung KW - Finite-Elemente-Methode KW - Variationsrechnung KW - Integrierte Analyse PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:101:1-2019100201583156925935 DO - https://doi.org/10.14279/depositonce-8845 SP - 1 EP - 169 PB - Technische Universität Berlin CY - Berlin AN - OPUS4-49288 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wu, Cheng-Chieh A1 - Weisbrich, S. A1 - Burger, M. A1 - Neitzel, F. T1 - A Four-Point Bending Test Apparatus for Measurement- and Model-based Structural Analysis N2 - By means of a small-scale truss bridge, the ability of the Measurement- and Model-based Structural Analysis to detect and localize damage was examined. Although there was no noteworthy difficulty in detecting damage, it turned out that damage localization responds sensitively to systematic influences, i.e. non-modelled properties of the mechanical model. Therefore, another experiment is being conducted to re-examine the Measurement- and Model-based Structural Analysis. For this purpose, the bending test is carried out as it has been already theoretically respectively numerically discussed. In this attempt, the systematic influences such as residual stress are kept as low as possible. T2 - 36th Danubia Adria Symposium on Advances in Experimental Mechanics CY - Pilsen, Czech Republic DA - 24.09.2019 KW - Damage detection KW - Adjustment calculation KW - Finite element method PY - 2019 SN - 978-80-261-0876-4 SP - 63 EP - 64 CY - Pilsen, Czech Republic AN - OPUS4-49290 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Korrosionsmonitoring bei der Instandsetzung von chloridbelasteten Stahlbetonwerken N2 - In der aktuellen RL-SIB wie auch im Gelbdruck der Instandhaltungsrichtlinie ist bei Anwendung des Instandsetzungsprinzips W-Cl bzw. Verfahren 8.3 der Erfolg der Maßnahme durch Einbau und Messung von Korrosionsstrom-Mess-Einrichtungen nachzuweisen. Auch wird bei der Instandsetzung von chloridbelasteten Rissen bei Stahlbetonbauteilen durch Verpressen der Risse bzw. Aufbringen einer Rissbandage ein Korrosionsmonitoring empfohlen. Anerkannte Regelwerke oder Normen über Art und Aufbau des Monitoring-Systems sowie Kriterien zur Bewertung der Messergebnisse im Hinblick auf den Erfolg der Instandsetzungsmaßnahme gibt es derzeit nicht. Auch sind keine Untersuchungen zur Qualität der Messergebnisse veröffentlicht. Ziel des Vorhabens ist die Ausarbeitung eines Regelwerks-Entwurfes für die Art und den Aufbau von Korrosionsmonitoring-Systemen sowie für Kriterien zur zuverlässigen Bewertung der Messergebnisse, mit denen der Erfolg bei verschiedenen Instandsetzungskonzepten überprüft werden kann. T2 - 13. Sitzung des NA 062 01 77 AA „Korrosionsprüfverfahren“ CY - Neuss, Germany DA - 24.10.2019 KW - Korrosion KW - Monitoring KW - Sensoren KW - Chloridbelastete Stahlbetonbauwerke PY - 2019 AN - OPUS4-49462 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stelzner, Ludwig A1 - Weise, Frank A1 - Oesch, Tyler A1 - Dlugosch, R. A1 - Powierza, Bartosz T1 - Transport and reconfiguration of moisture in HPC due to unilateral heating N2 - Explosive spalling is caused by, among others, the thermohydraulic spalling mechanism. During this process, vaporization, dehydration, moisture-transport and condensation processes interact. As a result, a drying and dehydration zone as well as a saturated zone, known as a moisture clog, are observed inside the unilaterally-heated concrete. The presented research is focused on the experimental investigation of the underlying thermohydraulic processes. To investigate these, a test methodology based on X-ray computed tomography (CT) and nuclear magnetic resonance (NMR) was developed. Thereby, the X-ray CT scans are carried out simultaneously during the application of a defined unilateral-heating regime on a specially-constructed specimen. This miniaturized specimen, equipped with a double-layer casing, reproduces the condition within a planar, unilaterally-heated building component. A preliminary test methodology and the first experimental results were presented at the 5th International Workshop on Concrete Spalling in Borås, Sweden (2017). The contribution for the upcoming workshop presents an improved version of this test methodology and new results for a high-performance concrete (HPC) mixture exposed to temperatures up to 500 °C. Regarding the CT measurements, a higher time-resolution of 15 min was achieved and a quantification of the moisture changes was implemented. Due to an increase in signal quality of the NMR measurements, a pore-size specific moisture distribution can now be resolved. This allows to conclude about the moisture reconfiguration between small gel pores and larger interhydrate pores. Additionally, the NMR measurement are no longer limited to first 2.5 cm below the heated surface but a one-dimensional moisture distribution can now be estimated over the whole 10 cm long specimen. The presented results demonstrate that the combination of X-ray CT and NMR measurements enables to image and quantify the thermally-induced moisture transport and reconfiguration from small gel pores up to macro pores. This provides important insights into the thermohydraulic damage mechanism and leads to a better understanding of spalling avoidance strategies, like the addition of polypropylene fibres. T2 - 6th International Workshop on Concrete Spalling due to fire exposure CY - Sheffield, UK DA - 19.09.2019 KW - Moisture clog KW - X-ray CT KW - NMR KW - Moisture transport KW - HPC PY - 2019 UR - https://firespallingworkshop2019.group.shef.ac.uk/wp-content/uploads/2019/09/Fire-Spalling-Workshop_Proceedings.pdf SN - 978-1-5272-4135-0 SP - 181 EP - 190 CY - Sheffield AN - OPUS4-49161 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stelzner, Ludwig T1 - Transport and reconfiguration of moisture in HPC due to unilateral heating N2 - Explosive spalling is caused by, among others, the thermohydraulic spalling mechanism. During this process, vaporization, dehydration, moisture-transport and condensation processes interact. As a result, a drying and dehydration zone as well as a saturated zone, known as a moisture clog, are observed inside the unilaterally-heated concrete. The presented research is focused on the experimental investigation of the underlying thermohydraulic processes. To investigate these, a test methodology based on X-ray computed tomography (CT) and nuclear magnetic resonance (NMR) was developed. Thereby, the X-ray CT scans are carried out simultaneously during the application of a defined unilateral-heating regime on a specially-constructed specimen. This miniaturized specimen, equipped with a double-layer casing, reproduces the condition within a planar, unilaterally-heated building component. A preliminary test methodology and the first experimental results were presented at the 5th International Workshop on Concrete Spalling in Borås, Sweden (2017). The contribution for the upcoming workshop presents an improved version of this test methodology and new results for a high-performance concrete (HPC) mixture exposed to temperatures up to 500 °C. Regarding the CT measurements, a higher time-resolution of 15 min was achieved and a quantification of the moisture changes was implemented. Due to an increase in signal quality of the NMR measurements, a pore-size specific moisture distribution can now be resolved. This allows to conclude about the moisture reconfiguration between small gel pores and larger interhydrate pores. Additionally, the NMR measurement are no longer limited to first 2.5 cm below the heated surface but a one-dimensional moisture distribution can now be estimated over the whole 10 cm long specimen. The presented results demonstrate that the combination of X-ray CT and NMR measurements enables to image and quantify the thermally-induced moisture transport and reconfiguration from small gel pores up to macro pores. This provides important insights into the thermohydraulic damage mechanism and leads to a better understanding of spalling avoidance strategies, like the addition of polypropylene fibres. T2 - 6th International Workshop on Concrete Spalling due to fire exposure CY - Sheffield, UK DA - 19.09.2019 KW - Moisture clog KW - X-ray CT KW - NMR KW - Moisture transport KW - HPC PY - 2019 AN - OPUS4-49159 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wagner, Adrian T1 - Innovation und Sicherheit durch den Einsatz von Duplexstählen in Straßentunneln N2 - Ziel des Projektes ist die Qualifizierung von Duplexstählen in Tunnelbauwerken um die Einsatzmöglichkeiten alternativer nichtrostender Stähle zu den bislang gebräuchlichen rostfreien Edelstählen 1.4404 und 1.4571 zu eruieren. Da Duplexstähle im Vergleich zu austenitischen Stählen über eine doppelt so hohe Festigkeit verfügen, können Bauteile schlanker konstruiert werden, wodurch Material eingespart werden kann. Neben der Wirtschaftlichkeit muss die Dauerhaftigkeit untersucht werden. Dazu wurden speziell konzipierte Wand- und Deckenracks mit unterschiedlichen metallenen Werkstoffen und Oberflächen hergestellt und in den Tunnelbauwerken montiert. Nach bestimmten Auslagerungszeiten von bis zu drei Jahren werden die Proben demontiert und auf ihr Korrosionsverhalten untersucht. Ein weiteres Ziel neben der Qualifizierung der Werkstoffgruppe sind die Reduktion der Instandsetzungs- und Wartungsmaßnahmen der Tunnelbetreiber T2 - 3. Tunnelsymposium in Hallein CY - Hallein, Austria DA - 26.09.2019 KW - Duplex KW - Tunnel KW - Korrosion PY - 2019 AN - OPUS4-49165 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Jan P. T1 - Applying a two-layer quadrupole model for quantitative thermography at overload-induced delaminations in GFRP N2 - The applicability of 1D-quadrupole-model on the depth estimation of overload-induced delaminations is tested in this contribution. While classical 1D-methods like Pulsed Phase Transformation and Thermographic Signal Reconstruction determine the depth of a defect by one parameter, a two-layer quadrupole model provides two parameters: depth and thermal resistance. In addition, the convectional losses at the surfaces may be considered. The defect investigated is a large-scale delamination in glass fibre reinforced polymer generated by tension overload. T2 - Advanced Infrared Technology & Applications (AITA) CY - Florenz, Italy DA - 16.9.2019 KW - Aktive Thermographie KW - Nicht-lineare Regression KW - 1D-Simulation KW - GFK PY - 2019 AN - OPUS4-49133 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Jan P. T1 - Ein Blick unter die Oberfläche von Windkraftanlagen durch Thermografie N2 - Rotorblätter von Windkraftanlagen sind hohen Belastungen ausgesetzt. Nach Jahren der Nutzung können Klebeverbindungen unter der Oberfläche versagen. Thermografie soll die Zustandsüberwachung während der gesamten Lebensdauer verbessern. N2 - Rotor blades of wind power generators are subject to high strains. After years of use, adhesive bonds under the surface may fail. Thermography is intended to improve condition monitoring during the entire service life. T2 - Hannover Messe 2019 CY - Hanover, Germany DA - 1.4.2019 KW - Wiederkehrende Prüfung KW - Thermografie KW - Klebeverbindungen KW - Rotorblatt KW - GFK PY - 2019 AN - OPUS4-49160 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quercetti, Thomas T1 - Package testing of a dual purpose cask for SNF from german research reactors N2 - A new dual purpose cask design was developed for the safe transport and interim storage of spent fuel elements of German research reactors. In the framework of the safety assessment within the licensing procedure the Bundesanstalt für Materialforschung und –prüfung (BAM) as competent authority performed a series of drop tests according to the IAEA-Regulations. The package consists of a cylindrical thick-walled ductile cast iron cask body closed by a double lid system with metallic seals. A lid and bottom sided impact limiter consisting of a wood/steel construction limit the mechanical impact loading. The full-scale test specimen was equipped with a basket and assembled with dummy-fuel elements. The package and test specimen, respectively have a total mass of approximately 24 metric tons. The mechanical test program included three 9m free drop tests, in horizontal, vertical and oblique cask orientation onto the lid system. Additionally, a 1m-puncture drop test followed the horizontal drop test to consider an IAEA-test sequence. The horizontal and vertical drop tests were performed at a temperature of minus 40°C. During the oblique drop test the upper impact limiter was heated to +80°C. The tests were conducted onto an unyielding target, fulfilling the requirements of the IAEA regulations. The test specimen was considerably instrumented with strain gauges and accelerometers. Transient strains at selected locations of the inner and outer container walls, of the primary and secondary lid, as well as of the corresponding lid bolts were measured during the drop tests. Furthermore, decelerations in different locations at the cask body and the lids were measured. The complex geometrical deformation of the impact limiters due to the impact were determined by optical 3d- measurements using the projected fringe method in combination with multi-image photogrammetry. Before and after the drop tests the leakage rate of the lid system was determined by helium leakage testing. The experimental results contribute to the evaluation of the package response to mechanical tests, demonstrating safety under normal and accident conditions of transport. Especially to the verification of the dynamic finiteelement model of the package used in the package design safety report. The paper describes the performance of the drop tests, selected test results focusing on the lid screws and the cask body and the deformation of the impact limiters as well as impact kinematics, respectively. T2 - IHLWM 2019 CY - Knoxville, TN, USA DA - 14.04.2019 KW - Package testing KW - Drop test PY - 2019 AN - OPUS4-50620 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Schumacher, David T1 - Zerstörungsfreie Prüfung mit photonenzählenden und spektralauflösenden Röntgenmatrixdetektoren am Beispiel von Werkstoffverbunden N2 - Diese Arbeit beschäftigt sich mit den Eigenschaften der photonenzählenden und spektralauflösenden Detektortechnik und möglichen Anwendungsgebieten in der zerstörungsfreien Prüfung. Dabei wurden konventionelle und photonenzählende Detektortechniken hinsichtlich der Bildqualität und Anwendbarkeit bei unterschiedlichen Prüfaufgaben verglichen und untersucht, inwiefern sich die Energieschwellwertsetzung auf die erreichbare Bildqualität und eine Materialdiskriminierbarkeit bei verschiedenen radiographischen Verfahren auswirkt. Anhand von Anwendungsbeispielen wurden diese Eigenschaften und deren Auswirkung auf das Messergebnis analysiert. Neben der Radiographie wurden auch dreidimensionale Verfahren wie CT und Laminographie berücksichtigt. Als eine der wichtigsten Eigenschaften der photonenzählenden Detektortechnik wurden zunächst die Energieauflösung des photonenzählenden Detektors und die Homogenität der Energieantwort über größere Detektorbereiche bestimmt. Dabei stellte sich heraus, dass die Energieauflösung eines abgegrenzten Detektorbereichs ca. 32 % bei 60 keV beträgt und die Streuung in der Energieantwort der einzelnen Detektorbereiche ca. 12 % ausmacht, woraus sich eine Gesamtunsicherheit in der spektralen Detektorantwort von ca. 44 % ergibt. Die geringe Energieauflösung und das stark heterogene Verhalten der Detektorbereiche ergeben sich vor allem aus der Detektorelektronik, welche nur eine globale Energieschwellwertsetzung zulässt. Trotz dieser Einschränkungen konnte demonstriert werden, dass auch konventionelle radiographische Verfahren, wie Radiographie oder CT, vom Einsatz der photonenzählenden Technik profitieren. So ist es mit dieser Technik möglich, bei sehr geringen Dosisleistungen (z.B. aufgrund der Durchstrahlung großer Wandstärken von dichten Materialien) noch sehr gute Bildqualitäten zu erreichen. Die hohe Dynamik und Kontrastempfindlichkeit dieser Technik begünstigen die Inspektion von Leichtbauwerkstoffen wie Faserverbunde, was anhand von Vergleichen mit herkömmlicher Detektortechnik und anderen ZfP-Verfahren gezeigt werden konnte. Daneben konnte durch den Einsatz der Energieschwellwertsetzung der Einfluss von nicht bildzeichnender Streustrahlung im Röntgenbild um bis zu 20 % reduziert werden. Die Auswirkungen von Aufhärtungseffekten in der CT konnten sogar um bis zu Faktor 1 000 (in der mittleren quadratischen Abweichung), im Vergleich zu herkömmlicher Detektortechnik, reduziert werden. Der Einsatz von photonenzählender Detektortechnik mit Röntgenblitzröhren ist hingegen nicht sinnvoll, da aufgrund der hohen Photonendichte pro Puls und einer endlichen Totzeit des Detektors in der Größenordnung der Pulsbreite eines Blitzes nur ein geringes Signal detektiert werden kann. Im Hinblick auf eine Materialdiskriminierbarkeit konnte demonstriert werden, dass im Fall einer Radiographie anhand der Energieschwellwertsetzung im Detektor eine materialstärkenunabhängige Diskriminierung zwischen zwei Materialien (hier: Al und Fe) erzielt werden kann. Unter Einsatz mehrerer Energiefenster und eines Verfahrens der explorativen und multivariaten Datenanalyse konnte eine materialaufgelöste CT eines Multi-Material-Phantoms erreicht werden, wobei die Schwächungskoeffizienten der enthaltenen Materialien im relevanten Energieberiech teilweise sehr dicht beieinander lagen. Neben Radiographie und CT wurde auch die Möglichkeit einer materialaufgelösten Laminographie am Beispiel eines glasfaserverstärkten Rotorblatts untersucht. Anhand der Energieschwellwertsetzung war nicht nur eine eindeutige Trennung der Glasfasern von der Epoxidharzmatrix möglich, sondern auch eine signifikante Reduzierung der durch die Laminographie entstandenen Artefakte. Der damit verbundene Gewinn an Information führt zu einer verbesserten Aussagefähigkeit des Untersuchungsergebnisses, was letztendlich eine gesteigerte Betriebssicherheit zur Folge hat. N2 - This thesis investigates the properties of photon counting and energy discriminating digital detector arrays and possible applications in the field of non-destructive testing. Conventional integrating detector technology was compared with photon counting technology in terms of image quality and applicability in different inspection tasks. The impact of internal energy thresholding on material discriminability and achievable image quality was investigated for different radiological methods. The properties of photon counting detectors and their impact on the measurement result were analyzed for different applications including three-dimensional methods such as CT and laminography in addition to radiographic testing. Energy resolution is one of the most important properties of photon counting technology. Therefore, energy resolution was initially determined in addition to the homogeneity of the energy Response across the detector. It was found that the energy resolution amounts to approx. 32 % for a 60 keV monoenergetic spectrum (241Am). In combination with the variance in the response of single detector tiles of approx. 12 % the total uncertainty in the detector energy response appears to approx. 44 %. This low energy resolution and strongly heterogenous detector response result mainly from the detector electronics which only allow setting global energy thresholds. Despite these limitations it was demonstrated that even conventional single energy techniques, such as radiography or CT, benefit from photon counting technology. Thus, this technology allows to gain high quality images even at very low dose rates which might occur e.g. at high wall thickness Penetration of dense materials. The high dynamic range and high contrast sensitivity facilitate the inspection of lightweight materials such as fiber composites which was shown by comparison with integrating technology and other NDT methods. Furthermore, the use of energy thresholding enables to reduce the influence of non-imaging scattered radiation within the X-ray image by about 20 %. The impact of beam hardening artefacts in CT was reduced even up to a factor of 1 000, compared to conventional integrating detector technology. In contrast, the use of photon counting technology with x-ray flash tubes is not useful, since the high photon density within a single flash and a finite dead time of the detector only yield a very low signal. In terms of material discriminability, it was shown that due to energy thresholding a thickness Independent material separation between two materials (here: Al and Fe) can be achieved in the case of a radiography. By using more than two energy windows in combination with multivariate methods of data analysis, a material resolved CT of a multi-material phantom was performed in which six materials were separated distinctly despite very close attenuation coefficients in the relevant energy range. In addition to radiography and CT, the possibility of a material resolved laminography was investigated by means of a glass fiber reinforced wind turbine blade. In addition to a distinct separation between glass fibers and resin matrix, a significant reduction of cross artefacts that inherently arise from the laminography could be achieved. This gain in information yields a higher significance of the measurement and hence an increased reliability of the component or the whole system. T3 - BAM Dissertationsreihe - 165 KW - Zerstörungsfreie Prüfung KW - Photonenzählende Detektoren KW - Radiographie KW - Laminographie KW - Computer-Tomographie KW - Dual-Energy KW - Nondestructive testing KW - Photon counting detectors KW - Radiography KW - Laminography KW - Computed tomography KW - Dual energy PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-500327 SN - 1613-4249 VL - 165 SP - 1 EP - 172 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-50032 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baensch, Franziska T1 - Frequenzanalyse von Schallemission an einem Stahlrohr unter Biegebeanspruchung N2 - Um ein tieferes Verständnis über die Schallemission bei der Entstehung und Ausbreitung von Rissen in Stahlrohrleitungen zu erlangen, wurde ein Stahlrohr der Güte S355J2H im Vierpunkt-Biegeversuch quasistatisch bis hin zum Wanddurchbruch (Leckage) belastet und mittels Schallemissionsmessung und Gleichstrompotentialmessung überwacht. Das Rohrsegment wurde durch einen 90°- Außenumfangskerb in der Mitte der Rohrlänge definiert vorgeschädigt, um davon ausgehend ein stabiles Risswachstum zu induzieren und die Analyse von Schallemission aus Rissereignissen, die am Kerb eintraten, sicherzustellen. Für die Schallemissionsmessung wurden vier Breitbandsensoren max. 105 mm vom Kerb entfernt montiert. Die Signalaufzeichnung erfolgte kontinuierlich und schwellwertunabhängig. Für die Gleichstrompotentialmessung wurde ein Gleichstrom von 300 A eingeleitet und der Potentialabfall über dem Kerb mit fünf Sonden entlang des Kerbs gemessen. Beide Messverfahren identifizieren die Rissinitiierung sowie Veränderungen im Risswachstum. Die detektierten Schallemissionsereignisse werden, unter Berücksichtigung spektraler Eigenschaften, mit fortschreitender Belastung und Rissentwicklung analysiert. Diese Studien wurden im Rahmen des interdisziplinären Forschungsprojekts AGIFAMOR, Aging infrastructure - Faseroptisches Monitoring von Rohrleitungen, an der BAM durchgeführt. T2 - 22. Kolloquium Schallemission und 3. Anwenderseminar Zustandsüberwachung mit geführten Wellen CY - Karlsruhe, Germany DA - 27.03.2019 KW - Schallemission KW - Frequenzanalyse KW - Rissbildung in Stahl PY - 2019 AN - OPUS4-47690 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lugovtsova, Yevgeniya T1 - Analyse der Ausbreitung geführter Wellen in einem Mehrschichtverbund zur Zustandsüberwachung von Composite-Druckbehältern N2 - Composite-Druckbehälter werden für Speicherung und Transport von Gasen unter hohem Druck verwendet. Durch die gewichtssparende Struktur, die aus einem dünnwandigem Metallgefäß und Faserverbundwerkstoff-Ummantelung besteht, sind solche Behälter insbesondere für die Luftfahrt- und Automobilindustrie interessant, z.B. als Wasserstoffspeicher. Die Druckprüfung ist ein konventioneller Test, um die Integrität von Metalldruckbehältern zu bewerten. Im Falle des Composite-Druckbehälters könnte eine solche Prüfung jedoch den Faserverbundwerkstoff überbeanspruchen und somit die verbleibende Lebensdauer der getesteten Komponente verringern. Infolgedessen ist es notwendig, Verfahren zur zerstörungsfreien Prüfung und möglicherweise zur Zustandsüberwachung von Composite-Druckbehältern zu entwickeln. Unser Ansatz verwendet geführte Ultraschallwellen und hat das Potenzial, kritische Schäden wie Risse im Metall und Faserbrüche und Matrixrisse in Faserverbundwerkstoff zu detektieren. In diesem Beitrag wurde die Scaled Boundary Finite Elemente Methode benutzt, um die multimodale, geführte Wellenausbreitung in einem Mehrschichtverbund, der aus Metall und Kohlenfaserverbund entsteht, zu analysieren. Das Verfahren ermöglicht die Identifizierung geeigneter Wellenmoden und die Analyse ihrer Interaktion mit verschiedenen Schäden. Diese Kenntnisse sollen für die Entwicklung von Verfahren zur Zustandsüberwachung von Composite-Druckbehältern angewendet werden. T2 - 22. Kolloquium Schallemission und 3. Anwenderseminar Zustandsüberwachung mit geführten Wellen CY - Karlsruhe, Germany DA - 27.03.2019 KW - Wasserstoffspeicher KW - Automobilindustrie KW - SBFEM KW - Faserverbundwerkstoff KW - Ultraschallwellen PY - 2019 AN - OPUS4-47689 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stroyuk, O. A1 - Weigert, Florian A1 - Raevskaya, A. A1 - Spranger, F. A1 - Würth, Christian A1 - Resch-Genger, Ute A1 - Gaponik, N. A1 - Zahn, D. R. T. T1 - Inherently broadband photoluminescence in Ag−In−S/ZnS quantum dots observed in ensemble and single-particle studies N2 - We present a series of results that demonstrate that the broadband photoluminescence (PL) of aqueous glutathione-capped Ag−In−S (AIS) nanocrystals (NCs) is an inherent property of each NC, rather than a collective characteristic of an NC ensemble. By analyzing parameters affecting the PL features such as the postsynthesis annealing and the deposition of a passivating ZnS shell, we found no correlation between the spectral width of the PL band of AIS (AIS/ZnS) NCs and the density of the lattice defects. Analysis of the PL spectra of a series of size-selected AIS/ZnS NCs revealed that the PL width of fractionated NCs does not depend on the NC size and size distribution. The PL measurements in a broad temperature window from 320 to 10 K demonstrated that the PL width does not decrease with decreasing temperature as expected for an emission arising from thermally activated detrapping processes. Also, we show that the model of the self-trapped exciton can be versatilely applied to reconstruct the PL spectra of different AIS NCs and can account for the effects typically attributed to variations in defect state energy. Measurements of the PL properties of single AIS/ZnS NCs highlighted the broadband nature of the emission of individual NCs. The presented results show that the broadband PL of ternary NCs most probably does not originate from lattice defects but involves the NC lattice as a whole, and, therefore, by tailoring the NC structure, PL efficiencies as high as those reported for binary cadmium or lead chalcogenide NCs can be potentially reached. KW - Nano KW - Nanomaterial KW - Ternary quantum dots KW - AIS KW - Semiconductor nanocrystal KW - Photoluminescence KW - Mechanism KW - Single particle spectroscopy KW - Quantum yield KW - Photophysics PY - 2019 DO - https://doi.org/10.1021/acs.jpcc.8b11835 SN - 1932-7447 VL - 123 IS - 4 SP - 2632 EP - 2641 PB - ACS AN - OPUS4-47419 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kraft, Marco A1 - Würth, Christian A1 - Palo, Emilia A1 - Soukka, Tero A1 - Resch-Genger, Ute T1 - Colour-optimized quantum yields of Yb, Tm Co-doped upconversion nanocrystals N2 - Wepresent here a systematic analysis of the influence of Tm3+ Doping concentrations (xTm) on the excitation power (P)-dependent upconversion luminescence and -performance of hexagonal-Phase NaYF4: 20% Yb3+, xTm%Tm3+ upconversion nanoparticles (UCNPs) for xTm of 0.2, 0.5, 0.8, 1.2, and 2.0, respectively. Our results reveal the influence of these differentTm3+ doping concentrations with respect to optimized upconversion quantum yield (ΦUC) values of the variousTm3+ upconversion emission bands, with the highestΦUC values of theTm3+ emission bands above 700 nmresulting for different xTm values as theTm3+ emission bands below 700 nm. This underlines the potential ofTm3+ dopant concentration for colour tuning. Special emphasis was dedicated to the spectroscopic parameters that can be linked to the (de)population pathways of the variousTm3+ energy levels, like the P- and xTm-dependent slope factors and the intensity ratios of selected emission bands. The evaluation of all parameters indicates that not only energy transfer upconversion-, but also crossrelaxation processes between neighbouringTm3+ ions play a vital role in the (de)population of the excited energy levels of Yb3+, Tm3+ codoped nanocrystals. KW - Nano KW - Nanomaterial KW - Upconversion nanoparticle KW - Lanthanide KW - Photoluminescence KW - Mechanism KW - Quantum yield KW - Photophysics KW - Lifetime PY - 2019 DO - https://doi.org/10.1088/2050-6120/ab023b SN - 2050-6120 VL - 7 IS - 2 SP - 024001, 1 EP - 6 PB - IOP AN - OPUS4-47420 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wasmer, Paul A1 - Prager, Jens T1 - Eindimensionaler phononischer Kristall zur Schallisolierung in Stäben T1 - One-dimensional phononic crystal for sound insulation in rods N2 - Die Untersuchung von Schallausbreitung in periodischen Strukturen ist aktuell von großem Interesse für eine zielgerichtete Beeinflussung von Schallwellen in einem großen Frequenzbereich. Hierbei liegt der Fokus insbesondere auf den phononische Kristalle (PnK’s), einer periodischen Anordnung von Streuzentren in einer Matrix. PnK’s können neben anderen Anwendungen, wie der Sensoranwendung oder der Nutzung als effektiver Wellenleiter, als Schallisolator dienen. In dieser Arbeit wird ein neuartiger PnK aus einer periodischen Anordnung von Zylindern untersucht, welcher zur Schallisolation verwendet werden kann. Zunächst wird die Struktur simuliert, dabei wird ein achsensymmetrisches Modell mit einem 3D-Modell verglichen. Im Anschluss wird die simulierte Geometrie gefertigt und vermessen. N2 - The analysis of acoustic wave behavior in periodic structures is of great interest for the targeted manipulation of acoustic waves in a wide frequency range. In the focus are phononic crystals (PnC's), a periodic arrangement of scatterers in a host matrix. They can be used for various aspects, for example for sensor applications or as effectiv waveguides, but also for sound insulation. In this work, a new PnC consisting of a periodic arrangement of cylinders, which can be used for sound insulation, is investigated. To begin with, the geometry is simulated and an axisymmetric and a 3D-model are compared. The simulated geometry is fabricated and transmission behavior is measured. KW - Phononischer Kristall KW - Ultraschallmessung KW - Akustischer Isolator KW - Stabstruktur KW - Rod structure KW - Acoustic insulation KW - Phononic crystal KW - Ultrasonic measurement PY - 2019 DO - https://doi.org/10.1515/teme-2018-0065 SN - 0171-8096 VL - 86 IS - 2 SP - 66 EP - 72 PB - De Gruyter CY - Oldenbourg AN - OPUS4-47478 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koerdt, Andrea T1 - Investigation of methanogen-induced microbiologically influenced corrosion (Mi-MIC) using simulated marine environments under flowing conditions N2 - Microbiologically influenced corrosion (MIC) of iron is usually attributed to sulfate-reducing microorganisms (SRM) in offshore industries, such as the oil and gas pipelines, due to the high concentrations of sulfate in the seawater. SRM act upon the metal by the reactiveness of hydrogen sulfide (HS-), and by withdrawal of the available electrons (Fe --> Fe2+ + 2e-; E° = -0.47 V) in electrical contact with the metal (EMIC). However, methanogenic archaea can also cause MIC. Because they do not produce HS-, withdrawal of electrons may be their main corrosive mechanism; however, mechanistic details and kinetics of the overall process are poorly understood. To investigate the corrosion potential of methanogens, we studied the EMIC methanogenic strains isolated from marine sediments (Methanobacterium-affiliated strain IM1) and crude oil tanks (Methanococcus maripaludis Mic1c10), in an in-house developed flow-through cell to simulate a fluctuating environment. A co-culture of M. maripaludis and D. alaskensis was also established to study the effect of syntrophic growth on metal corrosion that may occur in industrial pipelines. Results indicate that the rates of iron corrosion due to coupled methanogenesis (up to 0.4 mm/yr) are higher to that caused by the marine SRM Desulfovibrio alaskensis (0.15 mm/yr). Surface analyses of the metal showed severe pitting with high methane production. Genomic analysis of the EMIC methanogen M. maripaludis Mic1c10 will provide an insight on the mechanisms of MIC. Such knowledge and deeper understanding also from an electrokinetic point of view may not only provide further models in microbial electrophysiology, but also contribute to mitigation strategies in MIC. T2 - VAAM- Annual Conference 2019 of the Association for General and Applied Microbiology CY - Mainz, Germany DA - 17.03.2019 KW - HI-Tension KW - MIC KW - Methanogens KW - Corrosion KW - Sulfate reducing bacteria PY - 2019 AN - OPUS4-47739 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koerdt, Andrea T1 - Themenfeld Projekt MIC Mikrobiell beeinflusste Korrosion N2 - Mikrobiell beeinflusste Korrosion (MIC) ist ein Themenfeldprojekt innerhalb der BAM. Das Spektrum der Materialien und der Organismen ist ernorm. In dem Themenfeldprojekt MIC wurden ausgewählte Bereiche tiefergehend untersucht. In der Präsentation werden die Hauptschwerpunkte dargestellt. T2 - Beirat Material CY - Berlin, Germany DA - 03.04.2019 KW - MIC KW - Kraftstoffabbau KW - Kraftstoffbehälter KW - Gesteinskorrosion KW - Metallkorrosion KW - HI-Tension PY - 2019 AN - OPUS4-47740 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wilke, Olaf T1 - Formaldehydmessungen an Holzwerkstoffplatten N2 - Die von der BAM eingekauften Holzwerkstoffplatten (Verlegespanplatten, OSB, Multiplexplatten) verschiedener Hersteller zeigten teilweise hohe Formaldehyd-emissionen unter den Prüfbedingungen nach EN 16516, eine Spanplatte hielt den Grenzwert von 0,1 ppm selbst bei Prüfung nach DIN EN 717-1 nicht ein, dürfte also in Deutschland gar nicht in den Verkauf gelangen. Holzwerkstoffe, die unter den Prüfbedingungen der DIN EN 717-1 die Formaldehydklasse E1 einhalten, können insbesondere bei großflächigem Einsatz im Innenraum zu Überschreitungen des Richtwertes für die Innenraumluft führen. Zusätzlich zur Anpassung des Luftwechsels ist auch der Parameter Beladung bei einer Überarbeitung der Norm anzupassen. In der DIN EN 16516 werden produktspezifische (am Einsatz der Produkte orientierte) Beladungsfaktoren vorgegeben. Für den Einsatz von Holzwerkstoffplatten ergäben sich Beladungen von 0,4 (Boden oder Decke), 1,0 (Wände), 1,4 (Wände plus Boden oder Decke) und 1,8 m²/m³ (Wände, Boden und Decke). Um die realen Bedingungen in modernen Gebäuden abzubilden, ist deshalb eine Beladung von 1,8 m²/m³ für die Prüfkammermessung erforderlich. Hierbei ist darauf hinzuweisen, dass für die Beladung im Referenzraum Möbel nicht berücksichtigt wurden. Damit soll sichergestellt werden, dass die Einhaltung des Schutzniveaus bei realen Innenraumbedingungen auch unter den Randbedingungen eines niedrigen Luftwechsels sowie bei sommerlichen Bedingungen und heutigem Lüftungsverhalten der Menschen soweit wie möglich gewährleistet ist. T2 - 26. WaBoLu-Innenraumtage CY - Berlin, Germany DA - 20.05.2019 KW - Formaldehyd KW - Emissionsprüfkammer KW - DIN EN 16516 KW - DIN EN 717-1 PY - 2019 AN - OPUS4-48065 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koerdt, Andrea T1 - Investigation of methanogen-induced microbiologically influenced corrosion (Mi-MIC) using simulated marine environments under flowing conditions N2 - Microbiologically influenced corrosion (MIC) of iron is usually attributed to sulfate-reducing microorganisms (SRM) in offshore industries, such as the oil and gas pipelines, due to the high concentrations of sulfate in the seawater. SRM act upon the metal by the reactiveness of hydrogen sulfide (HS-), and by withdrawal of the available electrons (Fe --> Fe2+ + 2e-; E° = -0.47 V) in electrical contact with the metal (EMIC). However, methanogenic archaea can also cause MIC. Because they do not produce HS-, withdrawal of electrons may be their main corrosive mechanism; however, mechanistic details and kinetics of the overall process are poorly understood. To investigate the corrosion potential of methanogens, we studied the EMIC methanogenic strains isolated from marine sediments (Methanobacterium-affiliated strain IM1) and crude oil tanks (Methanococcus maripaludis Mic1c10), in an in-house developed flow-through cell to simulate a fluctuating environment. A co-culture of M. maripaludis and D. alaskensis was also established to study the effect of syntrophic growth on metal corrosion that may occur in industrial pipelines. Results indicate that the rates of iron corrosion due to coupled methanogenesis (up to 0.4 mm/yr) are higher to that caused by the marine SRM Desulfovibrio alaskensis (0.15 mm/yr). Surface analyses of the metal showed severe pitting with high methane production. Genomic analysis of the EMIC methanogen M. maripaludis Mic1c10 will provide an insight on the mechanisms of MIC. Such knowledge and deeper understanding also from an electrokinetic point of view may not only provide further models in microbial electrophysiology, but also contribute to mitigation strategies in MIC.zeige weniger T2 - Dechema CY - Berlin, Germany DA - 09.04.2019 KW - Corrosion KW - Corrosion products KW - Methanogens KW - Sulfate reducing bacteria KW - Flow-system KW - Environmental simulation PY - 2019 AN - OPUS4-47853 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bergstrand, J. A1 - Li, Q. A1 - Huang, B. A1 - Peng, X. A1 - Würth, Christian A1 - Resch-Genger, Ute A1 - Zhan, Q. A1 - Widengren, J. A1 - Agren, H. A1 - Liu, H. T1 - On the decay time of upconversion luminescence N2 - In this study, we systematically investigate the decay characteristics of upconversion luminescence (UCL) under anti-Stokes excitation through numerical simulations based on rate-equation models. We find that a UCL decay profile generally involves contributions from the sensitizer’s excited-state lifetime, energy transfer and cross-relaxation processes. It should thus be regarded as the overall temporal response of the whole upconversion system to the excitation function rather than the intrinsic lifetime of the luminescence emitting state. Only under certain conditions, such as when the effective lifetime of the sensitizer’s excited state is significantly shorter than that of the UCL emitting state and of the absence of cross-relaxation processes involving the emitting energy level, the UCL decay time approaches the intrinsic lifetime of the emitting state. Subsequently, Stokes excitation is generally preferred in order to accurately quantify the intrinsic lifetime of the emitting state. However, possible cross-relaxation between doped ions at high doping levels can complicate the decay characteristics of the luminescence and even make the Stokesexcitation approach fail. A strong cross-relaxation process can also account for the power dependence of the decay characteristics of UCL. KW - Nano KW - Nanomaterial KW - Upconversion nanoparticle KW - Lanthanide KW - Photoluminescence KW - Mechanism KW - Quantum yield KW - Photophysics KW - Lifetime KW - Modeling PY - 2019 DO - https://doi.org/10.1039/c8nr10332a VL - 11 IS - 11 SP - 4959 EP - 4969 PB - RSC Royal Society of Chemistry AN - OPUS4-47888 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koerdt, Andrea T1 - Investigation of methanogen-induced microbiologically influenced corrosion (Mi-MIC) using simulated marine environments under flowing conditions N2 - Microbially influenced corrosion (MIC) of iron is usually attributed to sulfate-reducing microorganisms (SRM) which act upon the metal by the reactiveness of hydrogen sulfide, and by withdrawal of the available electrons in electrical contact with the metal. Methanogenic archaea can also cause MIC by directly withdrawing electrons from the iron surface for methanogenesis. However, the mechanistic details and kinetics of the overall process are poorly understood. Precipitation of siderite, a by-product of methanogenesis, (4Fe + 5HCO3 + 5H+  4FeCO3 + CH4 + 3H2O) can lead to an insulating layer on the metal surface and lower the corrosion rate. Still, the extent of FeCO3 precipitation may be significantly influenced by environmental conditions such as pH and advective processes. T2 - Dechema CY - Frankfurt a. M., Germany DA - 13.05.2019 KW - MIC KW - Corrosion KW - Methanogens KW - Corrosion product PY - 2019 AN - OPUS4-47982 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Torge, Manfred T1 - Determination of boron in 19th and 20th century paint layers using LIBS N2 - 19th and 20th centuries glass paint layers consist of a colour body and a colourless lead silicate flux, in which borax or boric acid was added as further component to improve the paint ability and to reduce the firing temperature for multiple layers of paint. Model glasses were used in laboratory tests to investigate the stability of glass paints with additions of boron oxide. To determine boron in paint layers, a LIBS-system with pulsed NdYAG-laser was used. T2 - Technart 2019 CY - Brugge, Belgien DA - 07.05.2019 KW - Stained glass windows KW - Glass paints KW - LIBS PY - 2019 AN - OPUS4-48229 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Moustapha, M.E. A1 - Farag, Z.R. A1 - Krüger, Simone A1 - Geesi, M.H. A1 - Friedrich, J.F. T1 - Potentiometric studies on the influence of poly(vinylpyrrolidone) on the thermal degradation behavior of poly(vinyl chloride) blends N2 - The thermal degradation behavior of poly(vinyl chloride) (PVC) and poly(N-vinylpyrrolidone) (PVP) blends was investigated using potentiometric measurements of the released HCl gas during the degradation process, estimating the degree of discoloration of the degraded samples and measuring the thermal stability values (Ts) values. The influence of the PVP percentage in the blend and, moreover, the addition of commercial dibasic lead carbonate stabilizer to the blend on its thermal stability was studied. It was found that the dehydrochlorination rate of the blend was promoted by increasing the PVP concentration in the blend. KW - Poly(vinyl chloride) KW - Poly(N-vinylpyrrolidone) KW - Potentiometry PY - 2019 DO - https://doi.org/10.3139/120.111304 SN - 0025-5300 VL - 61 IS - 2 SP - 179 EP - 183 PB - Carl Hanser CY - München AN - OPUS4-47360 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - Laser-induced periodic surface structures N2 - This presentation reviews the current state in the field of Laser-induced Periodic Surface Structures (LIPSS). These surface nanostructures are a universal phenomenon and can be generated on almost any material by irradiation with intense linearly polarized laser radiation. LIPSS are formed in a “self-ordered” way and are often accompanying material processing applications. They can be produced following a single-step process and enable surface functionalization through the adaption of optical, mechanical and chemical surface properties. Their structural sizes typically range from several micrometers down to less than 100 nanometers exhibiting a clear correlation with the polarization direction of the laser radiation. Various types of surface structures are classified, relevant control parameters are identified, and their material specific formation mechanisms are analyzed for different types of inorganic solids, i.e., metals, semiconductors, and dielectrics, through time-resolved optical experiments and theoretical simulations. Finally, technological applications featuring surface functionalization in the fields of optics, fluidics, medicine, and tribology are discussed. T2 - Seminar CY - Laser-Laboratorium Göttingen e.V., Germany DA - 18.11.2019 KW - Laser-induced periodic surface structures (LIPSS) KW - Surface functionalization KW - Electromagnetic radiation KW - Applications KW - Femtosecond laser ablation PY - 2019 AN - OPUS4-49689 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - Quo vadis LIPSS? – Recent developments in theoretical modelling and technical applications N2 - This presentation reviews current and expected developments in the field of laser-induced periodic surface structures (LIPSS, ripples). These surface nanostructures are a universal phenomenon and can be generated on almost any material by irradiation with intense linearly polarized radiation. LIPSS are formed in a “self-ordered” way and are often accompanying laser material processing applications. The structures can be produced in a single-step process and enable surface functionalization through the adaption of optical, mechanical and chemical surface properties. Their spatial periods typically range from several micrometers down to less than 100 nanometers, exhibiting a clear correlation with the polarization direction of the laser radiation used. Various types of LIPSS have been classified, relevant control parameters were identified, and material specific formation mechanisms are analyzed for different types of inorganic solids, i.e., metals, semiconductors, and dielectrics, through time-resolved optical experiments and theoretical simulations. Special attention will be paid to a comparison of the currently available formation theories for LIPSS with a discussion of their respective strengths and weaknesses. Currrently explored applications featuring surface functionalization in the fields of optics, surface wetting, medicine, and tribology will be discussed. T2 - 9th International LIPSS Workshop CY - Ljubljana, Slovenia DA - 26.09.2019 KW - Laser-induced periodic surface structures (LIPSS) KW - Surface functionalization KW - Femtosecond laser ablation KW - Modelling KW - Applications PY - 2019 AN - OPUS4-49708 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Florian, Camilo A1 - Kirner, Sabrina V. A1 - Krüger, Jörg A1 - Bonse, Jörn T1 - Quo vadis LIPSS? – Applications of laser-induced periodic surface structures N2 - Laser-induced periodic surface structures (LIPSS, ripples) are a universal phenomenon that can be observed on almost any material after the irradiation by linearly polarized laser beams, particularly when using ultrashort laser pulses with durations in the femtosecond to picosecond range. During the past years significantly increasing industrial and research activities have been reported in the field of LIPSS, since their generation in a single-step process provides a simple way of nanostructuring and surface functionalization towards the control of optical, mechanical or chemical surface properties. In this contribution the mechanisms of formation and current trends and applications of LIPSS are reviewed, including the colorization of technical surfaces, the control of surface wetting properties, the mimicry of the natural texture of animals, the tailoring of surface colonization by bacterial biofilms, the advancement of leadless medical pacemakers, and the improvement of the tribological performance of nanostructured metal surfaces. T2 - 11. Mittweidaer Lasertagung CY - Mittweida, Germany DA - 13.11.2019 KW - Laser-induced periodic surface structures (LIPSS) KW - Femtosecond laser ablation KW - Surface functionalization KW - Applications PY - 2019 VL - 3/1 SP - 41 EP - 43 PB - Hochschule Mittweida CY - Mittweida AN - OPUS4-49673 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Florian, Camilo T1 - Oxidation effects on the functionality and formation of laser-induced periodic surface structures N2 - In the last decades, the formation of laser-induced periodic surface structures (LIPSS) has been widely studied, not only to stablish a general understanding of the main mechanisms present during the irradiation with ultrashort laser pulses, but also to identify the main processing parameters for its fabrication on various technical materials. However, an important and almost always present effect that is typically set aside is the material oxidation during or after the laser processing. Usually, this leads to optical, chemical, structural and mechanical alterations that are seldomly studied in detail. Therefore, in this work we present a study that includes the formation of LIPSS on Ti6Al4V alloy for tribological applications were different oxidations layers are involved. The material characterization using different techniques, such as energy dispersive X-ray analyses (EDX), X-ray photoelectron spectroscopy (XPS), micro Raman spectroscopy (µ-RS), and depth-profiling Auger electron microscopy (AEM), and other techniques, confirms the formation of a non-negligible superficial oxide layer – strongly dependent on the specific processing parameters. We perform tribological experiments on laser irradiated samples oxidized by alternative ways to have a comparison on its friction performance. The obtained results show significant differences that depend directly on the thickness and the quality of the oxidized layer. This may open a fertile research area until now barely explored with clear impact on LIPSS based applications. T2 - 9th International LIPSS Workshop CY - Ljubljana, Slovenia DA - 26.09.2019 KW - Laser-induced periodic surface structures (LIPSS) PY - 2019 AN - OPUS4-49709 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gräf, S. T1 - Large-area fabrication of low- and high-spatial-frequency laser-induced periodic surface structures on carbon fibers N2 - The properties of fiber-reinforced polymers (CFRP) or concretes (ECC) strongly depend on the interface between the fiber and the surrounding matrix. Different methods such as plasma oxidation, chemical or electrolytic etching and chemical vapor deposition have been investigated to increase, for example, the bonding strength. The present study deals with the functionalization of the fiber surface based on laser-induced periodic surface structures (LIPSS). They can be characterized as a modulation of the surface topography on the nano- and microscale that results from the irradiation of the surface with linearly polarized laser radiation close to the ablation threshold. According to their spatial period, LIPSS are classified into low-spatial frequency LIPSS (LSFL) and high-spatial frequency LIPSS (HSFL). The great potential of both types of LIPSS structures regarding functional surface properties was demonstrated in numerous investigations. The objective of the present study was the homogenous manufacturing of both types of LIPSS on large areas of carbon fiber arrangements without damage. The results are discussed based on a detailed analysis of the topographic and chemical surface properties. T2 - 15th International Conference on Laser Ablation (COLA 2019) CY - Hawaii, USA DA - 08.09.2019 KW - Laser-induced periodic surface structures (LIPSS) KW - Carbon fibers KW - Femtosecond laser ablation KW - Surface functionalization PY - 2019 AN - OPUS4-49676 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Baer, Wolfram T1 - Chunky graphite in ferritic spheroidal graphite cast iron: Formation, prevention, characterization, impact on properties – An overview N2 - Ferritic spheroidal graphite cast iron (SGI) materials have a remarkable technical poten-tial and economic impact in modern industry. These features are closely related to the question of how the cast materials can be produced without structural defects and graphite degenerations such as for example chunky graphite. Although the chunky graphite degeneration superficially seems to be well known, its metallurgical background is still controversially discussed, appropriate field-tested non-destructive tools for its quantification in castings are lacking and the knowledge on its impact on material properties is fairly limited. Addressing this status, the article is providing a current overview on the subject. Existing theories on formation and growth mechanisms of chunky graphite are briefly reviewed. Furthermore, from a metallurgical point of view, causes for the appearance of chunky graphite as well as preventive measures are concisely summarized. Particular attention is paid to the morphology of chunky graphite and how it can be characterized by destructive and non-destructive techniques. Special emphasis was laid on providing a comprehensive overview on the impact of chunky graphite on strength, ductility, fatigue limit, fatigue crack growth rate as well as fracture tough-ness of ferritic SGI materials based on experimental data. Moreover, conclusions for the assessment of castings affected by chunky graphite are drawn. KW - Characterization KW - Ferritic spheroidal graphite cast iron KW - Chunky graphite KW - Properties KW - Formation KW - Prevention PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-499972 DO - https://doi.org/10.1007/s40962-019-00363-8 SN - 1939-5981 SN - 2163-3193 VL - 14 IS - 2 SP - 454 EP - 488 PB - Springer Verlag AN - OPUS4-49997 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mezera, M. A1 - Bonse, Jörn A1 - Römer, G.R.B.E. T1 - Influence of Bulk Temperature on Laser-Induced Periodic Surface Structures on Polycarbonate N2 - In this paper, the influence of the bulk temperature (BT) of Polycarbonate (PC) on the occurrence and growth of Laser-induced Periodic Surface Structures (LIPSS) is studied. Ultrashort UV laser pulses with various laser peak fluence levels F_0 and various numbers of overscans (N_OS) were applied on the surface of pre-heated Polycarbonate at different bulk temperatures. Increased BT leads to a stronger absorption of laser energy by the Polycarbonate. For N_OS < 1000 High Spatial Frequency LIPSS (HSFL), Low Spatial Frequency LIPSS perpendicular (LSFL-I) and parallel (LSFL-II) to the laser polarization were only observed on the rim of the ablated tracks on the surface but not in the center of the tracks. For N_OS ≥ 1000 , it was found that when pre-heating the polymer to a BT close its glass transition temperature (T_g), the laser fluence to achieve similar LIPSS as when processed at room temperature decreases by a factor of two. LSFL types I and II were obtained on PC at a BT close to T_g and their periods and amplitudes were similar to typical values found in the literature. To the best of the author’s knowledge, it is the first time both LSFL types developed simultaneously and consistently on the same sample under equal laser processing parameters. The evolution of LIPSS from HSFL, over LSFL-II to LSFL I, is described, depending on laser peak fluence levels, number of pulses processing the spot and bulk temperature. KW - Laser-induced periodic surface structures (LIPSS) KW - Polycarbonate KW - Bulk temperature KW - Ultrashort laser pulses PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-498242 UR - https://www.mdpi.com/2073-4360/11/12/1947 DO - https://doi.org/https://doi.org/10.3390/polym11121947 SN - 2073-4360 VL - 11 IS - 12 SP - 1947 PB - MDPI CY - Basel, Switzerland AN - OPUS4-49824 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Martin T1 - Maintenance and periodic inspections for packagings not requiring CA-approval N2 - In this presentation the main requirements of BAM-GGR 016 regarding maintenance and periodic inspections were explained. BAM ensures during acceptance of the quality management program that specific and relevant instructions for maintenance and periodic inspections are developed and handed to the operator of the packaging. Examples are given. T2 - FORO Iberoamericano CY - Madrid, Spain DA - 25.11.2019 KW - Maintenance KW - Periodic inspections KW - Radioactive material KW - Package PY - 2019 AN - OPUS4-50049 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 49, Heft 3 T3 - Amts- und Mitteilungsblatt der BAM - 3/2019 KW - Anerkennungen KW - Gefahrgutregeln KW - Ausnahmegenehmigungen KW - Zulassungen KW - Festlegungen KW - Richtlinien PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-491204 SN - 0340-7551 VL - 49 IS - 3 SP - 219 EP - 344 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-49120 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Determining Photoluminescence Quantum Yields of Molecular and Nanocrystal Emitters in the UV/vis/NIR/SWIR N2 - The comparison of different emitter classes and the rational design of the next generation of molecular and nanoscale reporters require accurate and quantitative photo-luminescence measurements. This is of special importance for all photoluminescence applications in the life and material sciences and nanobiophotonics. In the following, procedures for the determination of the spectroscopic key parameter photoluminescence quantum yield, i.e., the number of emitted per absorbed photons, in the UV/vis/NIR/SWIR are presented including pitfalls and achievable uncertainties and material-specific effects related to certain emitter classes are addressed. T2 - Kolloqium National Center for Nanoscience and Technology CY - Peking, People's Republic of China DA - 18.10.2019 KW - Fluorescence KW - Quantum yield KW - Integrating sphere spectroscopy KW - Dye KW - Nanocrystal KW - NIR KW - SWIR KW - Quantum dot KW - Fluorescence standard KW - Uncertainty KW - Calibration PY - 2019 AN - OPUS4-49362 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Photoluminescence at BAM – Photoluminescence at BAM – Photophysical Studies, Quantum Yield Measurements, Multiplexing Strategies, and Standards N2 - Photoluminescence applications in the life and material sciences require bright molecular and nanocrystalline emitters, stimuli-responsive optical probes, signal enhancement, multiplexing, and barcoding strategies and traceable methods to quantify the signal-relevant optical properties of luminescent materials at the ensemble and single molecule/particle level. In this context, current research at Division Biophotonics of BAM is presented ranging from dye and nanocrystal photophysics, absolute measurements of photoluminescence quantum yields in the UV/vis/NIR/SWIR, lifetime multiplexing, and the development of different types of fluorescence standards for validating optical-spectroscopic measurements. T2 - Institutskolloquium IPHT CY - Jena, Germany DA - 22.10.2019 KW - Surface group analysis KW - NIR KW - SWIR KW - Quantum dot KW - Lanthanide KW - Cleavable probe KW - Lifetime KW - Multiplexing KW - Sensor KW - Assay PY - 2019 AN - OPUS4-49360 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hübner, Oskar T1 - Luminescence lifetime encoding for flow cytometry with quantum-dot-encoded beads N2 - Spectral encoding of cells or particles and the discrimination of multiple spectral codes are a critical process in flow cytometry (FCM). Typical issues in spectral encoding are, e.g., the spectral overlap of codes, or the increasing complexity of instruments . The exploitation of the photoluminescence lifetime (LT) as an encoding parameter could be used to circumvent both of these issues, as it adds another dimension to the parameter space, or, when used as a stand-alone parameter, requiring only one excitation light source and one detector. While LT encoding was considered already decades ago it is still not implemented as a routine technique in FCM yet, mainly due to the challenge of very few photons being available within the limited transition time of a cell or particle through the laser spot. Recently, we demonstrated LT-FCM based on luminophores with ns LTs in a compact and low-cost flow cytometer. Measurements on polymer microbeads containing luminophores with distinctly different excited state LTs enabled the complete discrimination of three LT codes and five codes in total could be identified. Now, we have extended our approach towards considerably longer LTs by custom-made polymer microbeads loaded with different ratios of InP/ZnS and AgInS2 quantum dots. The use of these materials significantly expands the usable time range for LT encoding to up to several hundred ns. Our studies demonstrate the possibility to further increase the number of viable LT codes for multiplexing in LT-FCM without the need for extensive hardware modifications. T2 - Visions in Cytometry - 29th Annual Conference of the German Society for Cytometry CY - Berlin, Germany DA - 25.07.2019 KW - Multiplexing KW - Lifetime KW - Bead KW - Flow cytometry KW - Fluorescence KW - Quantum dot KW - InP KW - AIS KW - Dye KW - Encoding KW - Barcoding KW - Assay KW - Method PY - 2019 AN - OPUS4-49390 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chen, Cong A1 - Bousnina, M. A1 - Giovannelli, F. A1 - Delorme, F. T1 - Influence of Bi on the thermoelectric properties of SrTiO3-δ N2 - The thermoelectric properties of Sr1-xBixTiO3-δ (0 ≤ x ≤ 0.07) have been investigated. Dense ceramics of Sr1-xBixTiO3-δ and Sr0.95TiO3-δ have been prepared by solid-state reaction and conventional sintering in air followed by annealing in a reducing atmosphere. XRD and SEM analyses show that the rutile TiO2 in Sr0.95TiO3 formed after sintering becomes Magnéli phase of TinO2n-1 after annealing. Moreover, Bi resolves from Sr1-xBixTiO3 after annealing, resulting in the formation of Sr1-xBixTiO3-δ/Bi/TinO2n-1 composites. With increasing Bi content in Sr1-xBixTiO3-δ, the electrical conductivity increases while the absolute values of the Seebeck coefficient decrease as a result of increasing carrier concentration. The thermal conductivity of SrTiO3-δ is reduced by doping Bi up to x = 0.07. Highest ZT ~ 0.13 is obtained in Sr0.93Bi0.07TiO3-δ at 1000 K. KW - Thermoelectrics KW - SrTiO3 KW - Composite KW - Magnéli phase PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-472920 DO - https://doi.org/10.1016/j.jmat.2018.12.004 SN - 2352-8478 VL - 5 IS - 1 SP - 88 EP - 93 PB - Elsevier AN - OPUS4-47292 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Theiler, Geraldine A1 - Harsha, A. P. A1 - Gradt, Thomas T1 - On the sliding wear behavior of PEAK composites in vacuum environment N2 - The tribological behavior of neat and filled PEEK and PEKK composites were compared in air and vacuum conditions. Very low friction and wear coefficient were obtained at low sliding speed while severe wear occurred at high speed. Experimental results are discussed by analysing the transfer film and wear debris. KW - PEAK KW - Composites KW - Wear KW - Friction KW - Vacuum PY - 2019 DO - https://doi.org/10.1115/1.4042271 SN - 0022-2305 SN - 0742-4787 VL - 141 IS - 4 SP - 044502-1 EP - 044502-7 PB - ASME AN - OPUS4-47298 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schoenhals, Andreas T1 - Structure property relationships of thin polymer films N2 - Polymers at interfaces play a major role in a broad variety of applications ranging from engineering purposes (for instance polymer based nanocomposites) to high tech implications (for instance light emitting diodes). Here, thin films with thicknesses down to few nanometers are prepared on different substrates as model systems for polymer composites. The thin films are investigated by a combination of surface analytical and volume sensitive methods. As surface analytical methods atomic force microscopy (AFM), X-ray photoelectron spectroscopy (XPS), and contact angle measurements (CAM) are employed. As volume sensitive broadband dielectric spectroscopy (BDS), specific heat spectroscopy (SHS), and ellipsometry are used. Especially attention is paid to understand the glass transition behavior of thin films because the glass transition is the key phenomenon determines the application of polymers also in thin films. To understand the glass transition behavior of thin films, which is controversially discussed in literature, a three layer model is discussed. Firstly, a mobile surface layer is assumed at polymer air interface of the film due to missing of segment/segment interactions. Secondly, in the middle of the film a bulk-like layer should be expected. Thirdly, for polymers having non-repulsive interactions with the substrate an irreversibly adsorbed layer is expected to be formed. Due the adsorption the molecular mobility of the segments in this layer is slowed down. What is measured for the glass transition of thin films is a complicated average of all of these effects. The different layers are hardly to address separately. Therefore, in the presentation especially model systems are selected and investigated to verify the layer model. T2 - Seminarvortrag Universität Dortmund CY - Dortmund, Germany DA - 29.01.2019 KW - Thin polymer films PY - 2019 AN - OPUS4-47289 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wilrich, Cordula T1 - Chemikalienrecht ‒ eine Einführung • Grundzüge & Prinzipien • Wo gibt es Informationen & Hilfestellungen N2 - Der Vortrag gibt einen Überblick über das Chemikalienrecht, stellt die wichtigsten Regelungen sowie ihre Schnittstellen vor und gibt Informationen zu verfügbaren Hilfestellungen. Besprochen werden • das UN-GHS (Globally Harmonized System of Classification and Labelling of Chemicals) • REACH (EU-Verordnung zur Registrierung, Bewertung, Zulassung und Beschränkung chemischer Stoffe) • CLP (EU-Verordnung über die Einstufung, Kennzeichnung und Verpackung von Stoffen und Gemischen) • Gefahrstoffverordnung T2 - Vortrag im Rahmen der Ringvorlesung für den Studiengang "Sicherheit und Gefahrenabwehr" der Hochschule Magdeburg-Stendal in Zusammenarbeit mit der Otto von Guericke Universität Magdeburg und dem Institut für Brand- und Katastrophenschutz Heyrothsberge CY - Magdeburg, Germany DA - 24.01.2019 KW - Chemikalienrecht KW - UN-GHS KW - Gefährliche Stoffe KW - CLP-Verordnung KW - REACH KW - Sicherheitsdatenblatt KW - Gefahrstoffverordnung PY - 2019 AN - OPUS4-47270 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Spranger, Felix A1 - Hilgenberg, Kai T1 - Laser implantation: An innovative technique for surface texturing N2 - The laser implantation technique bases on a localized dispersing of ceramic particles in metallic surface layers for changing their micro geometry as well as their material properties. Using TiB2 and NbC hard particles, tailored microtextures consisting of elevated dome-, ring-, or line-shaped Features can be manufactured. Especially TiB2 implants feature high hardness values up to 1800 HV1 and ceramic particle contents up to 55 %, indicating superior wear resistant properties. KW - Laser implantation KW - Surface texturing KW - AISI D2 KW - TiB2 KW - NbC PY - 2019 UR - https://onlinelibrary.wiley.com/doi/epdf/10.1002/phvs.201900002 DO - https://doi.org/10.1002/phvs.201900002 SN - 2626-1294 VL - 16 IS - 1 SP - 38 EP - 41 PB - WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim CY - Weinheim AN - OPUS4-47290 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Korrosionsschutzmethoden N2 - Der Vortrag thematisiert die Grundlagen des Korrosionsschutzes. Dieser kann planungs-,werkstoff oder mediumsseitig erfolgen oder mit elektrochemischen Methoden umgesetzt werden. Der Vortrag beschreit die Korrosivitäten der Atmosphären und welche Maßnahmen für den Korrosionsschutz daraus abgeleitet werden können. T2 - Fachausbildung Kathodischer Korrosionsschutz - Grundlagenkurs für erdverlegte Anlagen, Stahlbeton und Innenschutz CY - Technische Akademie Esslingen, Germany DA - 22.01.2019 KW - Korrosion KW - Korrosionsschutz KW - Passivität KW - Beschichtung KW - Überzüge KW - Kathodische Korrosionsschutz PY - 2019 AN - OPUS4-47273 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Korrosion metallischer Werkstoffe N2 - Der Vortrag thematisiert die Grundlagen der Korrosion metallischer Werksoffe. Inhalt des Vortrags sind die Grundlagen zur Potentialbildung, die Teilreaktionen der Korrosionsreaktion, elektrochemische Versuche und deren Auswertung sowie die Grundlagen der Bimetallkorrosion T2 - Fachausbildung Kathodischer Korrosionsschutz - Grundlagenkurs für erdverlegte Anlagen, Stahlbeton und Innenschutz CY - Technische Akademie Esslingen, Germany DA - 22.01.2019 KW - Korrosion KW - Bimetallkorrosion KW - Potential KW - Elektrochemie PY - 2019 AN - OPUS4-47272 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon T1 - Process monitoring in LBM using thermography and optical tomography N2 - Additive manufacturing (AM) opens the route to a range of novel applications. However, the complexity of the manufacturing process poses a challenge to produce defect-free parts with a high reliability. Since process dynamics and resulting microstructures of AM parts are strongly influenced by the involved temperature fields and cooling rates, thermography is a valuable tool for process monitoring. Another approach to monitor the energy input into the part during process is the use of optical tomography. Common visual camera systems reach much higher spatial resolution than infrared thermography cameras, whereas infrared thermography provides a much higher temperature dynamic. Therefore, the combined application increases the depth of information. Here, we present first measurement results using a laser beam melting setup that allows simultaneous acquisition of thermography and optical tomography from the same point of view using a beam splitter. A high-resolution CMOS camera operating in the visible spectral range is equipped with a near infrared bandpass filter and images of the build plate are recorded with long-term exposure during the whole layer exposing time. Thus, areas that reach higher maximum temperature or are at elevated temperature for an extended period of time appear brighter in the images. The used thermography camera is sensitive to the mid wavelength infrared range and records thermal videos of each layer exposure at an acquisition rate close to 1 kHz. As a next step, we will use computer tomographic data of the built part as a reference for defect detection. This research was funded by BAM within the focus area Materials. T2 - 3rd International Symposium Additive Manufacturing (ISAM 2019) CY - Dresden, Germany DA - 30.01.2019 KW - Additive manufacturing KW - Laser beam melting KW - Thermography KW - Optical Tomography PY - 2019 AN - OPUS4-47299 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe T1 - Auf dem Weg zu Industrie 4.0: Bestimmung von Messunsicherheitsbudgets in der Oberflächentechnik N2 - Vorgestellt wurde die Bestimmung von Messunsicherheitsbudgets für sehr unterschiedliche physikalische Größen, die in der Oberflächentechnik von hoher Relevanz sind: Stufenhöhe h, Schichtdicke d, Eindringhärte HIT und Haftfestigkeit. Die Unterschiede betreffen die Art der Prüfmethodik (optisch zerstörungsfrei vs. mechanisch invasiv/zer-störend), die laterale Größe des Integrationsgebietes der Messung (lokal:nano bis sub-mikro vs. global: mikro bis makro) und die Art der Bestimmung von Messunsicherheitsbudgets (physikalische Größen: direkt rückführbar; Werkstoffkenngröße: genormt; Systemkenngröße: genormt). Im Rahmen von Industrie 4.0 werden ausgehend der geforderten Spezifikation des beschichteten Produkts (Mittelwert mit Vertrauensbereich oder Mindestwert) durchgehende Toleranzbänder zur Oberflächenmodifizierung/Beschichtung des Substrats, einhergehend mit Prozessfenstern, die diese Toleranzbänder garantieren, erforderlich, die zuverlässig erfasst werden müssen. Die Frage der anzuwendenden Mess- und Prüftechnik und die damit notwendige Betrachtung von Messunsicherheitsbudgets ist für die Digitalisierung von Konditionierungs-, Zustands-, Regel- und Steuergrößen unverzichtbar. Mit Blick auf die Einhaltung von Prozessfenstern und die dafür notwendige Prozessführung wird technologisches Kern-Know-how digitalisiert, das es unbedingt zu schützen gilt. Nur lokale Netze können diese Sicherheit garantieren, in globalen Netzen ist die Datensicherheit bestenfalls maximierbar. T2 - 14. ThGOT Thementage Grenz- und Oberflächentechnik CY - Zeulenroda, Germany DA - 12.03.2019 KW - Oberflächentechnik KW - Messunsicherheit KW - Messtechnik KW - Prüftechnik KW - Haftfestigkeit PY - 2019 AN - OPUS4-47612 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schaupp, Thomas T1 - Effect of weld penetration on hydrogen-assisted cracking in welding of high-strength structural steels N2 - The need for steels with highest mechanical properties is a result of the increasing demands for energy and resource efficiency. In this context, high-strength low-alloyed (HSLA) structural steels are used in machine, steel and crane construction with yield strength up to 960 MPa. HSLA steels enable lightweight construction by thinner necessary plate thickness. However, welding of HSLA steels requires profound knowledge of three factors in terms of avoidance of hydrogen-assisted cracking (HAC): the interaction of (1) microstructure, (2) local stress/strain and (3) local hydrogen concentration. In addition to the three main factors, the used weld-arc process is also important for the performance of the welded joint, especially when using modern arc variants. In the past, the conventional transitional arc process (Conv. A) was mainly used for welding of HSLA grades. In the past decade, the so-called modified spray arc process (Mod. SA) was increasingly used for welding production. This modified arc enables reduced seam opening angles with increased deposition rates compared to the conventional process. Economic benefits of using this arc type are: a reduced number of necessary weld beads and a lower weld seam volume, which result in decreased total welding time and costs. Nonetheless, investigations on a high-strength S960QL showed significantly higher hydrogen concentrations in the weld metal at a reduced seam opening angle with Mod. SA. This indicates an increased risk for the susceptibility of the welded component to HAC. Hence, existing recommendations on HAC-avoidance cannot be transferred directly to the Mod. SA-process. In the present study, the susceptibility to HAC of the HSLA steel S960QL with same type of filler material was investigated. For that purpose, both Conv. A and Mod. SA were used with same weld heat input at different deposition rates. For assessment of the HAC susceptibility, the externally loaded Implant-test was used. Both conducted test series with Conv. A and Mod. SA showed similar crack critical stress of about 280 MPa. Below this value, no delayed fracture appeared. The welds with Mod. SA showed higher hydrogen concentrations. The fracture occurred in the heat-affected zone (HAZ) or in the weld metal (WM). But in all specimens, cracks initiated at the notch root of the spiral notch of the implants within the coarse-grained HAZ. However, the test series with Mod. SA showed a significant extension of the time-to-failure of several hours compared to tests carried out with Conv. A. The reason is the deeper weld penetration in case of Mod. SA, which causes longer diffusion path for hydrogen. The fracture topography of the ruptured implant specimens with Conv. A was typical ductile in specimen center and quasi-cleavage like at the edge of the specimens. When using Mod. SA, the topography changed to primarily quasi-cleavage fracture topography with shares of intergranular fracture and secondary crack appearance. T2 - IIW Intermediate Meeting: Commission II-A CY - Miami, FL, USA DA - 12.03.2019 KW - High-strength steel KW - Hydrogen-assisted cracking KW - Welding KW - Implant-test PY - 2019 AN - OPUS4-47609 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thomas, Maximilian T1 - On the accuracy of standard analysis methods for (trans-) varestraint solidification cracking testing N2 - Solidification cracking of metals is a well-researched topic in the field of welding science. A material’s susceptibility to solidification cracking can be tested using numerous different specialized test procedures, one of which is the Modified Varestraint-/Transvarestraint test (MVT). It was developed at BAM in 1982 and is internationally standardised. Over the decades, this test has been extensively used to characterise the solidification cracking resistance of many different materials. The present study was conducted to further investigate the influences of the standardised MVT testing parameters, as well as the characteristics of evaluation methods on the results. Several different high alloyed martensitic LTT (low transformation temperature) filler materials, CrNi and CrMn type, were used. In previous pilot studies, these alloys have shown a rather distinctive solidification cracking behaviour. During testing, energy input per unit length and bending speed were varied (especially the latter is usually kept at standard values), in addition to the most commonly altered factor - total deformation. First, the effects of different process parameter sets on the solidification cracking response were measured using the standard approach - microscopic analysis of the specimen surface. It was found that not all parameter changes had the expected outcome. For the Cr8Ni6 and Cr11Mn5 filler materials, influences of energy input per unit length and welding speed were in direct opposition. In order to investigate those apparent contradictions, μCT scans of MVT specimens were made. The results consistently show sub surface cracking, to significant, yet varying extents. Different primary solidification types were found using WDX-analysis, an aspect that is believed to be the main difference between the CrNi- and CrMn-type materials and their cracking characteristics. Results show that when it comes to testing of modern high-performance alloys, one set of standard MVT testing parameters might not be equally suitable for all materials. Also, to properly accommodate different solidification types, sub-surface cracking has to be taken into account. T2 - IIW Intermediate Meeting: Commission II-A CY - Miami, FL, USA DA - 12.03.2019 KW - LTT filler material KW - Solidification cracking KW - Modified Varestraint-/Transvarestraint test KW - μCT PY - 2019 AN - OPUS4-47611 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lausch, Thomas T1 - Influence of welding stresses on relaxation cracking during heat treatment of a creep-resistant 13CrMoV steel N2 - Over the past years economic and environmental considerations have led to a markedly increased demand for efficiency and flexibility in petrochemical plants. The operational temperatures and pressures required today can only be achieved by using new creep-resistant grades of steel. The modified 13CrMoV9-10 vanadium steel shows a good resistance against creep and compressed hydrogen and has been in use for the construction of petrochemical reactors since the mid-1990s. Nevertheless, processing of this type of steel requires extreme care during the welding procedure. This is due to its low toughness and high strength in the welded state when not post weld heat treated combined with increased susceptibility to cracking during stress relaxation. Previous research into crack formation in creep-resistant steels has largely focused on thermal and metallurgical factors; however, little knowledge has been gathered regarding the influence of the welding procedure on crack formation during post weld heat treatment considering real-life manufacturing conditions. In this work, the influence of heat control on the mechanical properties has been investigated by simulating the real-life manufacturing conditions prevailing during the construction of petrochemical reactors using a special 3-D testing facility. The stresses resulting from preheating, welding, dehydrogenation heat treatment and the final post weld heat treatment were measured during experiments under varied heat control. In all experiments stress relief cracks formed during post weld heat treatment could be observed. The total crack lengths correlated with the stresses due to welding. The application of a special acoustic emission analysis indicated that the cracks formed during post weld heat treatment in a temperature range between 300 °C and 500 °C. In comparison to small scale samples welded without additional shrinkage restraint, the toughness of the restrained welds was significantly decreased. SEM and TEM analyses of all samples revealed accelerated aging due to early precipitation of special carbides during post weld heat treatment under component relevant restraint. T2 - IIW Intermediate Meeting: Commission II-A CY - Miami, FL, USA DA - 12.03.2019 KW - Welding KW - Creep-resistant steel KW - Post weld heat treatment KW - Stress relief cracking PY - 2019 AN - OPUS4-47610 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lehmann, Jens A1 - Burkert, Andreas A1 - Reinemann, Steffi A1 - Rother, D. T1 - Forschungsprojekt zum Korrosionsverhalten von Edelstählen - BAM und VSM mit neuen Erkenntnissen N2 - Wie kann man verhindern, dass Edelstahl korrodiert? Und welchen Einfluss haben Kornarten und Körnungen von Schleifmitteln auf das Korrosionsverhalten? Diesen Fragen ist die Bundesanstalt für Materialforschung und -prüfung (BAM) mit Unterstützung der VSM AG zwei Jahre lang auf den Grund gegangen. Heute wurden im VSM Technical Center am Hauptsitz von VSM in Hannover die Ergebnisse vorgestellt. Die zentralen Erkenntnisse: Kornarten und Zusätze im Schleifmittel haben keinen Einfluss auf die Korrosion. Aber: Je feiner die Oberfläche geschliffen ist, desto besser ist der Korrosionsschutz. Dabei ist das Einhalten der Schleiffolge besonders wichtig. KW - Nichtrostender Stahl KW - Korrosion KW - Schleifen KW - Korund PY - 2019 SN - 1430-0036 VL - 766 IS - 2 SP - 30 EP - 31 PB - Verlag Focus Rostfrei GmbH CY - Xanten AN - OPUS4-47607 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Resch-Genger, Ute A1 - Andresen, Elina A1 - Schäferling, M. T1 - Surface modifications for photon-upconversion-based energy-transfer nanoprobes N2 - An emerging class of inorganic optical reporters are nearinfrared (NIR) excitable lanthanide-based upconversion nanoparticles (UCNPs) with multicolor emission and long luminescence lifetimes in the range of several hundred microseconds. For the design of chemical sensors and optical probes that reveal analyte-specific changes in their spectroscopic properties, these nanomaterials must be combined with sensitive indicator dyes that change their absorption and/or fluorescence properties selectively upon interaction with their target analyte, utilizing either resonance energy transfer (RET) processes or reabsorption-related inner filter effects. The rational development of UCNP-based nanoprobes for chemical sensing and imaging in a biological environment requires reliable methods for the Surface functionalization of UCNPs, the analysis and quantification of Surface groups, a high colloidal stability of UCNPs in aqueous media as well as the chemically stable attachment of the indicator molecules, and suitable instrumentation for the spectroscopic characterization of the energy-transfer systems and the derived nanosensors. These topics are highlighted in the following feature article, and examples of functionalized core−shell nanoprobes for the sensing of different biologically relevant analytes in aqueous environments will be presented. Special emphasis is placed on the intracellular sensing of pH. KW - Nano KW - Nanomaterial KW - Upconversion nanoparticle KW - Lanthanide KW - Photoluminescence KW - Quantum yield KW - Photophysics KW - Lifetime KW - Sensor KW - FRET KW - Surface chemistry PY - 2019 DO - https://doi.org/10.1021/acs.langmuir.9b00238 SN - 0743-7463 VL - 35 IS - 15 SP - 5093 EP - 5113 PB - ACS AN - OPUS4-47975 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hahn, Marc Benjamin A1 - Zutta Villate, Julian Mateo T1 - Radioactive gold nanoparticles for cancer treatment: Size and cluster dependent damage studied by Geant4 Monte-Carlo simulations N2 - Dose enhancement by gold nanoparticles (AuNP) was shown to increase the biological effectiveness of radiation damage in biomolecules and tissue. Most of the current studies focus on external beam therapy on combination with AuNP. Here we present a Monte-Carlo study (Geant4) to characterise radioactive AuNP. Radioactive ¹⁹⁸Au emits beta and gamma rays and is considered for applications with solid tumours. To effectively apply ¹⁹⁸AuNP their energy deposit characteristics have to be determined in terms of intrinsic and extrinsic properties e.g. AuNP diameter, AuNP density, and their clustering behaviour. After each decay process, the energy deposit, inelastic scattering events, kinetic energy spectrum of secondary particles within the AuNP themselves and in a spherical target volume of water up to 1 μm radius were determined. Simulations were performed for AuNP radii ranging from 2.5 nm to 20 nm radius, different cluster sizes and densities. The results show an increase of the energy deposit in the vicinity of the AuNP up to 150 nm. This effect nearly vanishes for distances up to one micron. For the case of AuNP clusters and the same activity, the enhancement of the energy deposit increases with the relative gold mass percentage and therefore can be adjusted by changing AuNP radius or clustering behaviour. KW - Gold Nanoparticles KW - AuNP KW - Radioactive decay KW - Beta decay KW - DNA KW - DNA damage KW - Radiation damage KW - MCS KW - Monte-Carlo simulation KW - Geant4 KW - Dosimetry KW - Microdosimetry KW - Cancer treatment KW - Radiationtherapy KW - Brachytherapy KW - OH radicals KW - LEE KW - low energy electrons KW - gamma ray KW - beta particle KW - radiolysis KW - clustered nanoparticles KW - NP KW - Simulation KW - particle scattering KW - Geant4-DNA KW - Energy deposit PY - 2019 DO - https://doi.org/10.1140/epjd/e2019-90707-x SN - 1434-6060 SN - 1434-6079 VL - 73 IS - 5 SP - 95, 1 EP - 7 PB - Springer CY - Berlin Heidelberg AN - OPUS4-47952 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weltschev, Margit T1 - Compatibility of sealing materials with biofuels and biodiesel heating oil blends at different temperatures N2 - Biofuels including ethanol and biodiesel (fatty acid methyl ester, FAME) represent an important renewable fuel alternative to petroleum-derived transport fuels. Increasing biofuels use would bring some benefits, such as a reduction in oil demands and greenhouse gas emissions, and an improvement in air quality. Materials compatibility is a major concern whenever the fuel composition is changed in a fuel system. The objective of this research was to determine the resistance of frequently used sealing materials such as CR (chloroprene rubber), CSM (chlorosulfonated polyethylene), EPDM (ethylene-propylene-diene rubber), FKM (fluorocarbon rubber), FVMQ (methyl-fluorosilicone rubber), IIR (butyl rubber), NBR (acrylonitrile-butadiene rubber), PA (polyamides), PUR (polyester urethane rubber) and VMQ (methyl-vinyl-silicone rubber), in heating oil with admixtures of biogenic sources such as E10 (fuel with max. 10 % ethanol), E85 (fuel with 85 % ethanol), non-aged and aged biodiesel, diesel fuel with 5 % biodiesel, non-aged and aged B10 (heating oil with 10 % biodiesel) at 20 °C, 40 °C and 70 °C. Mass, tensile strength and breaking elongation of the test specimens were determined before and after the exposure for 84 days in the fuels. The visual examination of some elastomer test specimens clearly showed the great volume increase until break or partial dissolution. Shore hardness A and D (for PA) were determined before and after exposure of the test specimens in the biofuels for 42 days. There is not determined a threshold for the reduction in tensile properties and Shore hardness in the international standards. Therefore, a threshold of 15 % was set for the evaluation of the compatibility. The sealing materials CR, CSM, EPDM, IIR and NBR were generally not resistant to biodiesel and B10. In summary, it can be therefore stated that the chemical resistance of the fluoropolymers FKM and FVMQ in fuels and biofuels is the best one. KW - Compatibility evaluation KW - Polymers KW - FAME KW - Heating oil with 10 % FAME PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-479722 DO - https://doi.org/10.15344/2456-351X/2019/165 SN - 2456-351X VL - 4 IS - 165 SP - 4 EP - 9 PB - Graphyonline Publications Pvt. Ltd. CY - Bangalore, Karnataka, Indien AN - OPUS4-47972 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Einfluss schweißbedingter Spannungen auf die Relaxationsrissbildung bei der Wärmebehandlung warmfester 13CrMoV-Stähle N2 - Wirtschaftliche und ökologische Aspekte führten in den letzten Jahren zu deutlich gesteigerten Anforderungen an die Effizienz und die Flexibilität petrochemischer Anlagen. Die heutzutage geforderten Prozesstemperaturen und -drücke lassen sich nur durch den Einsatz neuer warmfester Stahlgüten erreichen. Der mit Vanadium modifizierte Stahl 13CrMoV9-10 weist eine bessere Kriech- und Druckwasserstoffbeständigkeit auf und wird seit Mitte der 90er Jahre im petrochemischen Reaktorbau eingesetzt. Aufgrund der niedrigen Zähigkeit und hohen Festigkeit des Schweißgutes im geschweißten, nicht spannungsarm geglühten Zustand sowie einer erhöhten Sensitivität gegenüber Spannungsrelaxationsrissen bedarf dieser Stahl allerdings einer äußerst sorgfältigen schweißtechnischen Verarbeitung. Bisherige Untersuchungen zur Rissentstehung in warmfesten Stählen konzentrierten sich vorrangig auf thermische und metallurgische Einflussfaktoren, bieten jedoch nur wenige Erkenntnisse zum Einfluss des Schweißprozesses auf die Rissbildung beim Spannungsarmglühen unter Berücksichtigung realitätsnaher Fertigungsbedingungen. Im ersten Teil wurde zunächst der Einfluss der Wärmeführung auf die mechanischen Eigenschaften anhand von frei schrumpfenden Laborproben untersucht. Während sich die Wärmeführung wesentlich auf die Schweißnahtstruktur auswirkte, war ein signifikanter Effekt auf die mechanischen Eigenschaften nicht nachweisbar. Auch traten infolge der Wärmenachbehandlung der frei schrumpfend geschweißten Proben keine Spannungsrelaxationsrisse auf. Der zweite Teil umfasste die realitätsnahe Abbildung der Fertigungsbedingungen im petrochemischen Reaktorbau. Zu diesem Zweck wurden die konstruktiven Randbedingungen während des Vorwärmens, Schweißens, des Wasserstoffarmglühens und der abschließenden Wärmenachbehandlung realitätsnah in einer speziellen 3-D-Prüfanlage zur Simulation von Bauteilschweißungen abgebildet. Unter konstruktiver Schrumpfbehinderung gelang der Nachweis der unterschiedlichen Wirkung von Vorwärm- / Zwischenlagentemperatur und Streckenenergie auf die resultierenden Kräfte, Momente und Spannungen. Die Gesamtreaktionsspannung nach dem Schweißen wurde innerhalb des untersuchten Parameterfeldes maßgeblich durch die Streckenenergie beeinflusst. Ein möglichst geringer Gesamtwärmeeintrag hat die niedrigste Bauteilbeanspruchung zur Folge. Während der Wärmenachbehandlung kam es in allen Versuchen zu Spannungsrelaxationsrissen. Deren kumulierte Länge korrelierte mit den ermittelten schweißbedingten Reaktionsspannungen. Die Detektion der Risse während der Wärmenachbehandlung im Bauteilversuch erfolgte erstmalig in-situ mittels Schallemissionsanalyse. Die Rissinitiierung fand nachweislich im Temperaturbereich von 300 °C bis 500 °C statt. Die Reaktionsspannungen nach der Wärmenachbehandlung lagen unabhängig von der Ausgangsbelastung auf einem vergleichbaren Niveau. Die Zähigkeit der Schweißverbindung nahm klar gegenüber den frei schrumpfend geschweißten Proben ab. Mittels REM- und TEM-Analysen an vergleichbaren belasteten und unbelasteten Proben wurde eine beschleunigte Alterung, durch das frühzeitige Ausscheiden von Sonderkarbiden während der Wärmenachbehandlung unter definierter Einspannung (d. h. unter Belastung), nachgewiesen. Die verstärkte Korngrenzensegregation korrelierte mit der signifikanten Abnahme der Kerbschlagarbeit der unter Einspannung geschweißten Proben. T2 - Fachausschuss 13 "Eigenspannungen" der AWT CY - Ilmenau, Germany DA - 07.05.2019 KW - Schweißen KW - Warmfester Stahl KW - Spannungsrelaxationsrisse PY - 2019 AN - OPUS4-47977 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schulte, Petra T1 - Physikalische Gefahren: Einstufungskriterien, Prüfmethoden, Vergleich mit Gefahrgutvorschriften N2 - Vorgehensweise und Verfahren für die Validierung von Informationen zur Bewertung der Eigenschaften von Stoffen und Gemischen, die zu einer Einstufung und Kennzeichnung der physikalischen Gefahren nach der CLP-Verordnung (Verordnung (EG) Nr. 1272/2008) führen. T2 - Haus der Technik e.V.: GHS/CLP-Basisseminar - Einstufen und Kennzeichnen mit dem GHS (CLP-Verordnung) CY - Wolfsburg, Germany DA - 28.08.2019 KW - Einstufung KW - Kennzeichnung KW - GHS KW - CLP KW - Prüfmethoden PY - 2019 AN - OPUS4-49005 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schaupp, Thomas A1 - Kannengießer, Thomas T1 - Legierungskonzept höherfester Schweißverbindungen und deren Kaltrissverhalten N2 - Höherfeste Feinkornbaustähle mit Streckgrenzen ≥ 690 MPa neigen bei der schweißtechnischen Fertigung zur Bildung von wasserstoffunterstützten Kaltrissen. Diese Mikrorisse entstehen aus der kritischen Interaktion von lokalem risskritischem Gefüge, lokal erhöhter Wasserstoffkonzentration und lokal erhöhter Beanspruchung bzw. Dehnung. Aktuell gültigen Regelwerken zur schweißtechnischen Verarbeitung höherfester Feinkornbaustähle sind Anweisungen zu entnehmen, um das Risiko einer Kaltrissbildung zu minimieren. Die Weiterentwicklung der Werkstoffe (Legierungskonzepte) und neuer Lichtbogenprozesse zur Verringerung der Nahtöffnungswinkel bei gleichzeitiger Erhöhung der Abschmelzleistung (modifizierter Sprühlichtbogen) brachten jedoch auch neue Fragen hinsichtlich der Wasserstoffmenge in der Schweißverbindung nach dem Schweißen und der Kaltrissempfindlichkeit mit sich. Mikrolegierungselemente (V, Nb und Ti) bedingen bspw. eine verlangsamte Wasserstoffdiffusion. Schweißverbindungen unter reduziertem Nahtöffnungswinkel beinhalten höhere Wasserstoffkonzentrationen. Dieser Beitrag zeigt den Einfluss von Einbrandprofil (höhere Abschmelzleistung) auf die Kaltrissempfindlichkeit an einem höherfesten Feinkornbaustahl mit artähnlichem mikrolegierten Schweißzusatzwerkstoff anhand des fremdbeanspruchten Implant-Tests. T2 - DVS Congress 2019 - Große Schweißtechnische Tagung CY - Rostock, Germany DA - 16.09.2019 KW - Höherfester Feinkornbaustahl KW - Kaltrisse KW - Wasserstoff KW - Implant-Test PY - 2019 SN - 978-3-96144-066-5 VL - 355 SP - 327 EP - 332 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-49007 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schaupp, Thomas T1 - Zum Legierungskonzept höherfester Schweißverbindungen und deren Kaltrissverhalten N2 - Höherfeste Feinkornbaustähle mit Streckgrenzen ≥ 690 MPa neigen bei der schweißtechnischen Fertigung zur Bildung von wasserstoffunterstützten Kaltrissen. Diese Mikrorisse entstehen aus der kritischen Interaktion von lokalem risskritischem Gefüge, lokal erhöhter Wasserstoffkonzentration und lokal erhöhter Beanspruchung bzw. Dehnung. Aktuell gültigen Regelwerken zur schweißtechnischen Verarbeitung höherfester Feinkornbaustähle sind Anweisungen zu entnehmen, um das Risiko einer Kaltrissbildung zu minimieren. Die Weiterentwicklung der Werkstoffe (Legierungskonzepte)und neuer Lichtbogenprozesse zur Verringerung der Nahtöffnungswinkel bei gleichzeitiger Erhöhung der Abschmelzleistung (modifizierter Sprühlichtbogen) brachten jedoch auch neue Fragen hinsichtlich der Wasserstoffmenge in der Schweißverbindung nach dem Schweißen und der Kaltrissempfindlichkeit mit sich. Mikrolegierungselemente (V, Nb und Ti) bedingen bspw. eine verlangsamte Wasserstoffdiffusion. Schweißverbindungen unter reduziertem Nahtöffnungswinkel beinhalten höhere Wasserstoffkonzentrationen. Dieser Beitrag zeigt den Einfluss von Einbrandprofil (höhere Abschmelzleistung) auf die Kaltrissempfindlichkeit an einem höherfesten Feinkornbaustahl mit artähnlichem mikrolegierten Schweißzusatzwerkstoff anhand des fremdbeanspruchten Implant-Tests. T2 - DVS Congress 2019 - Große Schweißtechnische Tagung CY - Rostock, Germany DA - 16.09.2019 KW - Höherfester Feinkornbaustahl KW - Kaltrisse KW - Implant-Test KW - Wasserstoff PY - 2019 AN - OPUS4-49006 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zakel, S. T1 - Safety characteristics of hybrid mixtures for explosion protection N2 - In this joint project, standardized measurement methods for hybrid mixtures are developed, which serve to determine safety characteristics for explosion protection. A hybrid mixture is a multi-phase System consisting of fuel gas or vapor, as well as air and flammable dust. This combination can occur for instance in drying processes or during heterogenous reaction processes. T2 - 27th International Colloquium on the Dynamics of Explosions and Reactive Systems (ICDERS) CY - Beijing, VR China DA - 28.07.2019 KW - Explosionsschutz KW - Gas-Staub-Gemische KW - Hybride Gemische KW - Sicherheitstechnische Kenngrößen PY - 2019 AN - OPUS4-48992 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hennersdorf, Felix A1 - Weltschev, Margit T1 - ATR Investigations into the effect of ageing on HD-PE heating oil storage tanks after a service life of more than 30 years N2 - Heating oil storage tanks made of polyethylene grades have been on the market in Germany since the early 1970s. To ensure safety, their replacement is recommended by tank manufacturers after a period of 30 years. Polyethylene is subject to ageing by alteration of the properties during its life cycle. The degree of degradation and the nature of the process mainly depend on the chemical alteration of the polyethylene, the wall thickness of the tank and the environmental conditions. There are no data available on the long-term behaviour of the polyethylene grades, especially after a service life of more than 30 years. The aim of this investigation was to find a suitable test method to determine the factual degree of damage in comparison to the uncontaminated polyethylene grades. Material data of the used polyethylene grades are available because the BAM was the competent authority for the tests and expert reports for the approval of these tanks until the middle of the 1990s. Therefore, tank sections from the bottom, the shell and the roof of 22 individual storage tanks produced of polyethylene grades A and B have been examined by Melt Flow Rate (MFR) and Attenuated Total Reflectance (ATR). Their service life was in the range between 20 and 41 years. The MFR measurements of the tank sections showed differences in the values depending on the weight which was used (5 kg or 21.6 kg). An increase of the MFR was determined for the samples of polyethylene grade A, whereas a reduction of the MFR values was measured for most samples of polyethylene grade B. This grade is mainly subject to the internal ageing by cross-linkages, increased degree of branched molecules and loss of the plasticizer. ATR analysis exhibits an absorption band at 909 cm‒1 predominantly in samples of polyethylene grade A indicating chain scission and concomitantly formed terminal vinyl groups. This absorption band can be used for the characterization of the ageing of the polyethylene grades. T2 - EUROCORR 2019 CY - Sevilla, Spain DA - 09.09.2019 KW - Heating oil tanks KW - Polyethylene KW - Ageing KW - Service life PY - 2019 AN - OPUS4-49000 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Taparli, Ugur Alp T1 - In situ Tungsten inert gas welding monitoring by LIBS N2 - TIG welding process was monitored using LIBS for the in situ measurement of chemical compositions in austenitic stainless steels. This research aims to prototype a real-time chemical composition analysis system for welding applications and prove the feasibility of such a quality control loop. The chemical compositions of the weld pool, considering the welding metallurgy, is the most critical parameter for any occurring weld defects, e.g. hot cracking. Hence, controlling the weld pool chemical composition allows governing of the weld pool solidification behavior by monitoring and adjusting the respective welding parameters, e.g. welding current. LIBS measurements were conducted during a TIG-welding process. The effect of the welding plasma on the LIBS signal was thoroughly investigated by varying various LIBS settings, e.g. delay and exposure time. Quantification of the main alloying elements Cr and Ni in the weld pool during welding was achieved by univariate calibration procedure. T2 - 10th Euro-Mediterranean Symposium on Laser-Induced Breakdown Spectroscopy CY - Brünn, Czech Republic DA - 08.09.2019 KW - LIBS TIG welding KW - Austenitic stainless steels KW - Chemical composition KW - In situ measurement, PY - 2019 AN - OPUS4-48996 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Shapovalov, Oleg T1 - Temperature dependence of the propagation speed of a longitudinal wave in different solids for use as a wedge material in an extreme temperature resistant ultrasonic transducer N2 - In special cases of angle beam ultrasonic measurement the applied transducer has to withstand extreme temperatures. Since the irradiation angle depends on the speed of sound in both the wedge material and the tested object, the developer must take into account the speed of Sound in a wedge material over the whole temperature range of transducers application. T2 - 23rd International Congress on Acoustics CY - Aachen, Germany DA - 09.09.2019 KW - Ultrasonic Transducer KW - Speed of sound KW - Longitudinal Wave KW - Temperature PY - 2019 AN - OPUS4-48982 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Askar, Enis T1 - The influence of strong ignition sources on the explosion and decomposition limits of gases N2 - Explosion and decomposition limits of flammable and chemically unstable gases were determined experimentally in a dosed autoclave with varying ignition energy up to 1000 J. The ignition source was a lightning arc caused by an exploding wire igniter as described in EN 1839 B .. In case of methane only the upper explosion limit was influenced significantly by the ignition energy, whereas the lower explosion limit was constant. In case of R32 however. it was the lower explosion limit that was influenced significantly by the ignition energy and not the upper explosion limit. A particularly strong dependency from the ignition energy was found for the decomposition limits of the chemically unstable gases in nitrogen. T2 - 16th International Symposium on Loss Prevention and Safety Promotion in the Process Industries CY - Delft, The Netherlands DA - 16.06.2019 KW - Explosionsgrenzen KW - Zündenergie KW - Chemisch instabile Gase KW - Kältemittel KW - Zündquellen PY - 2019 AN - OPUS4-48993 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Malow, Marcus T1 - Different methods for the determination of calcium peroxide N2 - The CaO2 Content ist analyzed using different titration methods. The results and the methods are compared. CaO2 is a reference material in the UN Test method O.3. T2 - EOS IGUS Meeting CY - Brussels, Belgium DA - 21.05.2019 KW - Dangerous Goods KW - UN-Test O.3 KW - Calcium peroxid KW - Content of calcium peroxide PY - 2019 AN - OPUS4-49001 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Abdelkhalik, A. A1 - Askar, Enis A1 - Markus, D. A1 - Brandes, E. A1 - Stolz, T. T1 - Explosion regions of acetone and alcohol/inert gas/air mixtures at high temperatures and atmospheric pressure N2 - The explosion regions of 1-propanol, 2-propanol, acetone and 1-butanol in air were measured in the presence of CO2, He, N2 and Ar in accordance with EN1839 method T at high temperatures and at atmospheric pressure. The experimental results show that 1-propanol, 2-propanol and acetone have very similar lower explosion limits (LELs). 1-Butanol shows a slightly wider explosion area near the LEL line. In addition, the explosion regions of all combustible/inert gas/air mixtures were calculated with the method of constant adiabatic flame temperature profiles (CAFTP), using the flame temperature profile along the explosion region boundary curve of each combustible/N2/air mixture as a reference to determine the explosion regions of combustible/inert gas/air mixtures with inert gases other than N2 at different initial temperatures. To calculate the explosion regions for systems containing He, the calculation method was modified to include the very different physical transport properties of He. Moreover, the procedure for calculating the apexes in the ternary explosion diagrams was modified. The calculation results show good agreement with the experimental results. KW - Explosion limits KW - Elevated temperatures KW - Alcohols KW - CAFTP KW - Acetone PY - 2019 DO - https://doi.org/10.1016/j.jlp.2019.103958 SN - 0950-4230 VL - 62 SP - 103958, 1 EP - 8 PB - Elsevier AN - OPUS4-49030 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beckmann, Jörg ED - Spranger, Holger T1 - Synthetische Aperturfokussierung für die Terahertzspektroskopie N2 - Die zeitaufgelöste THz-Spektroskopie (THz-TDS) operiert mit elektromagnetischen Impulsen, die ein Amplitudenspektrum im unteren THz-Bereich aufweisen. Die THz-TDS ist in der Lage, dielektrische Volumina zerstörungs- und kontaktfreie zu durchstrahlen. Um eine 3D-THz Bildung zu ermöglichen, wurde für die THz-TDS ein rechnergestütztes Mess- und Rekonstruktionsverfahren (THz-TDSAFT) entwickelt, mit dem es gelingt, unter Verwendung der im Zeitbereich registrierten THz-TDS-Daten das Volumeninnere in Form eines dreidimensionalen Tomogramms zu rekonstruieren. Die THz-TD-SAFT basiert auf die für die Ultraschalltechnik entwickelte Synthetische Apertur Fokussierung (SAFT) bzw. des heuristisch begründeten Algorithmus des Synthetischen Apertur Radars (SAR). Anhand von Beispielen wird die Möglichkeiten der THz-TD-SAFT demonstriert und nachgewiesen, dass mit dem Rekonstruktionsansatz die künstlich eingebauten Fehlstellen bezüglich der Position und Größe geometrisch richtig im Tomogramm abgebildet werden können. T2 - 4. Fachseminar des FA MTHz, Mikrowellen- und Terahertz-Prüftechnik in der Praxis CY - Fürth, Germany DA - 02.04.2019 KW - THz-TDS KW - Tomographie, KW - Zerstörungsfreie Prüfung PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-490481 UR - https://www.ndt.net/search/docs.php3?MainSource=262 SP - 1 EP - 8 PB - DGZfP CY - Berlin AN - OPUS4-49048 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Luminescent nanocrystals – Photophysics and applications for lifetime multiplexing N2 - Bioanalytical, diagnostic, and security applications require the fast and sensitive determination of a steadily increasing number of analytes or events in parallel in a broad variety of detection formats.[1,2] Ideal candidates for spectral encoding and multiplexing schemes are luminescent nanocrystals like semiconductor quantum dots (QDs), particularly Cd-containing II/VI QDs with their narrow and symmetric emission bands. With the availability of relatively simple and inexpensive instrumentation for time-resolved fluorescence measurements, similar strategies utilizing the compound-specific parameter fluorescence lifetime or fluorescence decay kinetics become increasingly attractive.[3-5] The potential of different types of QDs like II/VI, III/V and Cd-free ternary QDs such as AgInS (AIS) QDs for lifetime-based encoding and multiplexing has been, however, barely utilized, although the lifetimes of these nanocrystals cover a time windows which is barely accessible with other fluorophores. Here we present a brief insight into the photophysics of AIS QDs and show the potential of dye- and QD-encoded beads for lifetime-based encoding and detection schemes in conjunction with flow cytometry and fluorescence lifetime imaging microscopy T2 - Nanax 2019 CY - Hamburg, Germany DA - 16.09.2019 KW - Nano KW - Microparticle KW - Bead KW - Encoding KW - Lifetime KW - Multiplexing KW - Flow cytometry KW - Bead-based assay KW - Fluorescence KW - Dye KW - LT-FCM KW - Time-resolved flow cytometry KW - Method PY - 2019 AN - OPUS4-49039 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Beschreibung der Deckschichtbildung bei Zink und Zinklegierungen mittels minimalinvasiver Korrosionsuntersuchungen und analytischer Methoden (MINIMAL) N2 - Der Vortrag stellt ein neuartiges Korrosionsprüfverfahren für Zinküberzüge auf Basis gelartiger Elektrolyte vor und führt die Vorteile gegenüber konventionellen Prüfverfahren auf. Basierend auf den Ergebnissen wird die Idee für einen IGF-Projektantrag in Kooperation mit dem Fraunhofer IKTS vorgestellt. T2 - Sitzung des GAV-Forschungsbeirates CY - Iserlohn, Germany DA - 18.09.2019 KW - Deckschichtbildung KW - Gelartige Elektrolyte KW - Korrosionsprüfung KW - Zinkdeckschichten KW - Corrosion testing KW - Gel-type electrolytes KW - Layer formation KW - Zinc coatings PY - 2019 AN - OPUS4-49036 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heise, Svenja T1 - Normentwurf für ein Prüfverfahren zur Bestimmung von Deckschichtwiderständen an Zinküberzügen mittels gelartiger Elektrolyte (WIPANO - GELELEK) N2 - Der Vortrag stellt das WIPANO-Vorhaben GELELEK vor. Zu Beginn wird die Problemstellung und Projektidee kurz erläutert. Anschließend wird ein Überblick über die Projektpartner, Projektziele und Arbeitsschritte gegeben, sowie die ausgewählten Probenbleche vorgestellt. Abschließend wurde noch eine Einladung zur Teilnahme am projektbegleitenden Ausschuss ausgesprochen. T2 - Sitzung des GAV-Forschungsbeirates CY - Iserlohn, Germany DA - 18.09.2019 KW - Deckschichtbildung KW - Gelartige Elektrolyte KW - Korrosion KW - Zinküberzüge PY - 2019 AN - OPUS4-49038 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Oertzen, Alexander T1 - New Standardisation Tasks under the European Explosives Directive: Electronic Detonators, On-site Mixed Explosives N2 - Since the early drafting of the European standards for civil explosives, harmonised under directive 93/15/EEC and 2014/28/EU, blasting technology has developed notably. This is particularly evident for electronic detonators and electronic firing systems, and the EU commission agreed to initiate a standardisation initiative, also noting that the currently existing document on electronic detonators is “only” a Technical Specification (CEN/TS). This paper addresses the current activities in the area of standardisation. The EU is about to launch a formal standardisation request to cover the most recent technological developments not addressed by the current standards. The request would also include various adjustments of references to the new Directive for civil explosives, and in addition the task of developing a Technical Specification for on-site mixed explosives and corresponding manufacturing units. The latter has been included to address the nowadays frequently found mobile production on the basis of ammonium nitrate prills or emulsions. T2 - EFEE 10th anniversary World Conference on Explosives and Blasting CY - Helsiniki, Finland DA - 15.09.2019 KW - On-site mixed Explosives KW - Technical Specification KW - Harmonised Standards KW - Standardisation KW - Electronic Detonators PY - 2019 SN - 978-0-955029-6-6 SP - 215 EP - 219 PB - EFEE European Federation of Explosives Engineers AN - OPUS4-49107 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ivanov, S. A1 - Vildanov, A. A1 - Golovin, P. A1 - Artinov, Antoni A1 - Karpov, I. T1 - Effect of Inter-Layer Dwell Time on Distortion and Residual Stresses of Laser Metal Deposited Wall N2 - The laser metal deposition is an advanced manufacturing technology enabling the production of large-sized parts and partially or completely elimination of machining and welding. The process is characterised by non-uniform local heating of the buildup leading to a stress distribution, which may exceed the yield strength of the material and leads to loss of dimensional accuracy. The interlayer dwell time has a strong influence on the temperature field. The effect of the interlayer dwell time on the distortion and the stress distribution during laser metal deposition of a single-pass wall on the edge of 2 mm thick plate was studied experimentally and numerically. The deposited material was IN625 and the substrate material was AISI 316. A decrease of the residual displacement, due to a uniform shrinkage after the deposition of the last layer and a lower level of the residual compressive longitudinal plastic strain, has been observed in the studies without dwell time. The peak increment of the free edge displacement corresponds to the first layer and hence the subsequent layers will be deposited on the already plastically deformed buildup. The tensile residual longitudinal stress near the top of the buildup and transverse stress near the edges of the buildup is higher than yield strength in the studies with dwell time. KW - Laser metal deposition KW - Distortion KW - Residual stresses KW - Temperature field KW - Simulation PY - 2019 DO - https://doi.org/10.4028/www.scientific.net/KEM.822.445 SN - 1662-9795 VL - 822 SP - 445 EP - 451 PB - Trans Tech Publications Ltd. AN - OPUS4-49113 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bakenecker, A. A1 - Topolniak, Ievgeniia A1 - Lüdtke-Buzug, K. A1 - Pauw, Brian Richard A1 - Buzug, T. T1 - Additive manufacturing of superparamagnetic micro-devices for magnetic actuation N2 - 3D microstructures with sub-micron resolution can be manufactured in additive manner applying multi-photon laser structuring technique. This paper is focused on the incorporation of superparamagnetic iron oxide nanoparticles into the photoresist in order to manufacture micrometer-sized devices featuring a magnetic moment. The aim of the project is to achieve untethered actuation of the presented objects through externally applied magnetic fields. Future medical application scenarios such as drug delivery and tissue engineering are targeted by this research. T2 - Additive Manufacturing Meets Medicine 2019 CY - Lübeck, Germany DA - 12.09.2019 KW - MPI KW - Two-Photon Polymerization KW - Magnetic swimmers KW - MPLS PY - 2019 UR - www.journals.infinite-science.de/ammm DO - https://doi.org/10.18416/AMMM.2019.1909S09T06 SP - 153 EP - 154 PB - Infinite Science Publishing AN - OPUS4-49114 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zerbst, Uwe T1 - Schwingfestigkeit und Bruchmechanik N2 - Der Vortrag behandelt in grundsätzlicher weise die Anwendung bruchmechanischer Methoden auf die rechnerische Ermittlung der Wöhlerkurve. Dabei werden die Besonderheiten des Kurzrisswachstums (Notwendigkeit der elastisch-plastischen Beschreibung der zyklischen Rissspitzenbelastung, gradueller Aufbau des Rissschlißphänomens) ebenso diskutiert wie das Problem des Mehrfachrissewachstums und Rissarrest. Die Ausführungen werden an einem Beispiel illustriert. T2 - Sitzung des FKM - Fachkreises "Bauteilfestigkeitä2 CY - Frankfurt/M., Germany DA - 05.09.2019 KW - Schwingfestigkeit KW - Bruchmechanik KW - Rissarrest KW - Kurzrisswachstum PY - 2019 AN - OPUS4-49085 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Oertzen, Alexander T1 - New Standardisation Tasks under the European Explosives Directive: Electronic Detonators, On-site Mixed Explosives N2 - Several decades have passed since the initial drafting of the European standards for explosives subject to European Directive 2014/28/EU, and this field as experienced some substantial technical innovations. While at the turn of the millenium the concept of electronic detonators had just been conceived, and it is mentioned in a Technical Specification, today electronic detonators exist in many variants, also regarding communication means between shotfirer and the detonating cap. Questions regarding safe functioning and prevention of inadvertent ignition have to be asked in a quite different way, where delicate electronic circuits are used, and where information is transmitted by radio waves. In addition, the safety of functioning is partly found in software components and the corresponding standards need to be reviewed thoroughly on these grounds. A different but in recent times more and more popular technology, is the on-site production of explosives, being mostly emulsion explosives, ANFO, or combined products. Also here software in the machinery is starting to play an important role. The on-site produced explosive must fulfil safety requirements and has to be, in addition, quality controlled. This cannot solely be left to the hopefully proper design of the software and machinery, but needs to be made accessible to verification. Since this area seems broader in approach, it is not going to be addressed by a new standard. The state of the art technology shall be described in a Technical Specification with a perspective from requirements of the above mentioned European Directive. T2 - EFEE 10th anniversary World Conference on Explosives and Blasting CY - Helsiniki, Finland DA - 15.09.2019 KW - Standardisation KW - Harmonised Standards KW - Technical Specification KW - Electronic Detonators KW - On-site mixed Explosives PY - 2019 AN - OPUS4-49106 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Modena, Mario M. A1 - Rühle, Bastian A1 - Burg, Thomas P. A1 - Wuttke, Steffan T1 - Nanoparticle characterization: What to measure? N2 - What to measure? is a key question in nanoscience, and it is not straightforward to address as different physicochemical properties define a nanoparticle sample. Most prominent among these properties are size, shape, surface charge, and porosity. Today researchers have an unprecedented variety of measurement techniques at their disposal to assign precise numerical values to those parameters. However, methods based on different physical principles probe different aspects, not only of the particles themselves, but also of their preparation history and their environment at the time of measurement. Understanding these connections can be of great value for interpreting characterization results and ultimately controlling the nanoparticle structure–function relationship. Here, the current techniques that enable the precise measurement of these fundamental nanoparticle properties are presented and their practical advantages and disadvantages are discussed. Some recommendations of how the physicochemical parameters of nanoparticles should be investigated and how to fully characterize these properties in different environments according to the intended nanoparticle use are proposed. The intention is to improve comparability of nanoparticle properties and performance to ensure the successful transfer of scientific knowledge to industrial real‐world applications. KW - Nanoparticle characterization KW - Nanoparticles KW - Porosity KW - Shape KW - Size PY - 2019 DO - https://doi.org/10.1002/adma.201901556 SN - 0935-9648 SN - 1521-4095 VL - 31 IS - 32 SP - 1901556, 1 EP - 26 PB - Wiley AN - OPUS4-49129 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Saloga, Patrick E. J. A1 - Thünemann, Andreas T1 - Microwave-Assisted Synthesis of Ultrasmall Zinc Oxide Nanoparticles N2 - We report on ultrasmall zinc oxide single-crystalline nanoparticles of narrow size distribution and long-term colloidal stability. These oleate-stabilized nanoparticles were synthesized using microwave-assisted synthesis for 5 min, corresponding to a 99% decrease in synthesis time, when compared to the conventional synthesis method. It was observed that the average particle radius increases from 2.6 ± 0.1 to 3.8 ± 0.1 nm upon increasing synthesis temperature from 125 to 200 °C. This change also corresponded to observed changes in the optical band gap and the fluorescence energy of the particles, from 3.44 ± 0.01 to 3.36 ± 0.01 eV and from 2.20 ± 0.01 to 2.04 ± 0.01 eV, respectively. Small-angle X-ray scattering, dynamic light scattering, and UV–vis and fluorescence spectroscopy were employed for particle characterization. Debye–Scherrer analysis of the X-ray diffraction (XRD) pattern reveals a linear increase of the crystallite size with synthesis temperature. The consideration of the convolution of a Lorentz function with a Gaussian function for data correction of the instrumental peak broadening has a considerable influence on the values for the crystallite size. Williamson–Hall XRD analyses in the form of the uniform deformation model, uniform stress deformation model, and uniform deformation energy density model revealed a substantial increase of strain, stress, and deformation energy density of the crystallites with decreasing size. Exponential and power law models were utilized for quantification of strain, stress, and deformation energy density. KW - SAXS KW - Zinc oxide KW - Microwave synthesis KW - Nanoparticles PY - 2019 DO - https://doi.org/10.1021/acs.langmuir.9b01921 SN - 0743-7463 VL - 35 IS - 38 SP - 12469 EP - 12482 PB - American Chemical Society CY - Washington, D.C., USA AN - OPUS4-49136 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zerbst, Uwe A1 - Klinger, Christian T1 - Material defects as cause for the fatigue failure of metallic components N2 - The paper provides an overview on material defects which may serve as fatigue crack initiation sites and can cause final fatigue failure of a component. These comprise nonmetallic inclusions in Steel and aluminum alloys, cavities such as pores, micro-shrinkages and un-welded regions in cast, sinter and additively manufactured alloys, graphite nodules, shrinkages and other items in modular cast iron, regions of defective microstructure, microcracks and secondary notches such as undercuts and surface roughness. Besides their origin, the effect and mechanisms on fatigue crack initiation and propagation are discussed. The considerations are proceeded and accompanied by a Brief discussion of some Basic aspects such as the stages of crack propagation along their length scale, the overcoming of crack arrest and the question when a secondary notch can be treated as a crack. KW - Material defects KW - Fatigue strength and life KW - Non-metallic inclusions KW - Pores KW - Shrinkages KW - Graphite modules KW - Surface roughness PY - 2019 DO - https://doi.org/10.1016/j.ijfatigue.2019.06.024 SN - 0142-1123 SN - 1879-3452 VL - 127 SP - 312 EP - 323 PB - Elsevier AN - OPUS4-49127 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stephan-Scherb, Christiane T1 - Elucidation of Surface Degradation Phenomena By In Situ X-ray techniques N2 - Presentation of in situ and real time approaches to study high temperature oxidation phenomena by adavnced X-ray techniques. Application to the analysis of degradation mechanisms of chemical complex alloys and high entropy alloys was presented. T2 - SPP 2006 Hot Topic Meeting "Large Scale Facility Based Techniques CY - Helmholtz-Zentrum Berlin für Materialien und Energie, Germany DA - 26.09.2019 KW - High entropy alloys KW - Diffraction KW - In situ KW - Oxidation PY - 2019 AN - OPUS4-49134 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Langklotz, U. T1 - FT-IR spectroscopy of corrosion products formed on zinc under atmospheric conditions N2 - Zinc materials are of high importance in the field of corrosion protection. For example, almost half of the annual production of zinc is used as anti-corrosive layer for steel components, particularly under atmospheric conditions. The corrosion protection is frequently ascribed to zinc carbonate species with low solubility which form on the metal surface under atmospheric conditions. Due to the technological importance and wide use of zinc materials, its corrosion behavior and the formation of reaction products has been intensively investigated over decades. Assuming atmospheric corrosion conditions, an initial native passive film of few nanometers thickness forms spontaneously. It consists of zinc oxide and hydroxide, transforming into various species in dependence of the surrounding atmospheric conditions. This study focusses on the investigation of corrosion product layers on massive titanium-zinc sheets, formed during short- and mid-term exposure experiments by Fourier-transformed infrared spectroscopy. This method enables the investigation of extremely thin native passive films which form during the initial hours of exposure. Furthermore, aged surface layers are analyzed which were formed by transformation of initial passive layers over the time of several weeks. The spectroscopic investigations are complemented by scanning electron microscopy (SEM/EDX) in order to obtain information on the chemical composition and morphology of the corrosion products. The combination of both methods offers a comprehensive view on the processes occurring in the early stages of zinc corrosion. T2 - EUROCORR 2019 CY - Sevilla, Spain DA - 09.09.2019 KW - Zinc coatings KW - FT-IR KW - Layer formation PY - 2019 AN - OPUS4-49132 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thünemann, Andreas T1 - A look inside nanoparticles N2 - Small-angle scattering is the method of choice when it comes to obtaining information about the interior of nanoparticles. The aim is to make nanotechnology safer. While the use of small-angle neutron scattering (SANS) is limited to a few instruments in the world, small-angle X-ray scattering (SAXS) is widely accessible, with an upward trend. The example of core-shell particles shows how simple their analysis is with data from an Anton Paar laboratory system. Here, SAXS is a central tool for the development of new reference materials based on poly(methyl) acrylate-PVDF core-shell particles. The dimensions of the cores and shells can be precisely determined. A detailed analysis makes it possible to show that the cores contain fluorinated and nonfluorinated polymers, whereas the shell consist only of PVDF. This core-shell particles with a diameter around 40 nm show a significantly higher PVDF beta phase content than the PVDF homopolymer when using an emulsion polymerization technique. This finding is of importance with respect to applications in electroactive devices. T2 - SAXS excites: International SAXS Symposium 2019 CY - Graz, Austria DA - 24.09.2019 KW - Small-angle X-ray scattering KW - SAXS KW - Nanoplastics PY - 2019 AN - OPUS4-49126 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wang, X. A1 - Schmidt, Franziska A1 - Gurlo, A. T1 - Fabrication of polymer-derived ceramics with hierarchical porosities by freeze casting assisted by thiol-ene click chemistry and HF etching N2 - The freeze casting technique assisted with cryo thiol-ene photopolymerization is successfully employed for the fabrication of macroporous polymer-derived silicon oxycarbide with highly aligned porosity. It is demonstrated that the free radical initiated thiol-ene click reaction effectively cross-linked the vinyl-containing liquid polysiloxanes into infusible thermosets even at low temperatures. Furthermore, mixed solution- and suspension-based freeze casting is employed by adding silica nanopowders. SiOC/SiO2 foams with almost perfect cylindrical shapes are obtained, demonstrating that the presence of nano-SiO2 does not restrict the complete photoinduced cross-linking. The post-pyrolysis HF acid treatments of produced SiOC monoliths yields hierarchical porosities, with SiOC/SiO2 nanocomposites after etching demonstrating the highest specific surface area of 494 m2/g and pore sizes across the macro-, meso- and micropores ranges. The newly developed approach gives a versatile solution for the fabrication of bulk polymer-derived ceramics with controlled porosity. KW - Freeze casting KW - Preceramic polymer KW - Hierarchical porosities KW - Thiol-ene click chemistry KW - Frozen state photopolymerization PY - 2019 DO - https://doi.org/10.1016/j.jeurceramsoc.2019.09.038 SN - 0955-2219 VL - 40 IS - 2 SP - 315 EP - 323 PB - Elsevier AN - OPUS4-49172 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Spaltmann, Dirk A1 - Kogia, M. A1 - Liedtke, S. A1 - Dykeman, D. A1 - Gradt, Thomas T1 - Challenges for the design of a universal tribological database for materials N2 - Renowned institutions in the field of tribology combine their testing and analytical capabilities with experts in materials/process information management technology to provide the respective Services in Europe (i-TRIBOMAT). This requires a centralized materials information management system or the standardised capture, consolidation and harmonization of tribological information. T2 - 60. Tribologe-Fachtagung CY - Goettingen, Germany DA - 23.09.2019 KW - Database KW - Tribology KW - Digital KW - LIMS PY - 2019 SN - 978-3-9817451-4-6 SP - 37/1 EP - 37/5 PB - GfT (Gesellschaft für Tribologie) CY - Jülich AN - OPUS4-49147 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Metz, Christian A1 - Franz, Philipp A1 - Fischer, C. A1 - Wachtendorf, Volker A1 - Maierhofer, Christiane T1 - Zerstörungsfreie Charakterisierung der Alterung additiv gefertigter Kunststoffbauteile N2 - Das vorgestellte Projekt beschäftigt sich mit den optischen, thermophysikalischen und mechanischen Materialeigenschaften von additiv gefertigten Kunststoffteilen und deren Alterung. Dazu wurden mittels Fused Layer Modeling (FLM) Probekörper aus ABS hergestellt, die anschließend für drei Monate einer künstlichen Bewitterung unterzogen wurden. Die dabei erzeugte definierte Alterung wurde nach drei Zeitabschnitten jeweils mit zerstörungsfreien Methoden charakterisiert. Dabei wurde neben den spektroskopischen Standardmethoden auch die aktive Thermografie eingesetzt. Die Ergebnisse zeigen, dass sich mittels der Thermografie sowohl chemische Veränderungen als auch mechanische Schädigungen (Fehlstellen) darstellen lassen. Die Bewitterung beeinflusst die Teiltransparenz der Proben zumindest im sichtbaren Spektralbereich, was bei der Charakterisierung der Fehlstellen, die mittels optisch angeregter aktiver Thermografie detektiert wurden, berücksichtigt werden muss. T2 - DGZfP-Jahrestagung 2019 CY - Friedrichshafen, Germany DA - 27.05.2019 KW - 3D Druck KW - Additive Fertigung KW - Thermografie KW - Polymere KW - Künstliche Bewitterung PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-491561 UR - https://jt2019.dgzfp.de/Portals/jt2019/bb/Di.3.B.1.pdf SN - 978-3-947971-02-2 VL - 171 SP - 1 EP - 8 PB - Deutsche Gesellschaft für Zerstörungsfreie Prüfung (DGZfP) CY - Berlin AN - OPUS4-49156 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Bewertung der Beständigkeit von metallischen und polymeren Werkstoffen für Behälter zur Lagerung und Beförderung von Chemikalien N2 - In der Bundesrepublik Deutschland werden über 400 Mio.t Gefahrgüter jährlich in Tankfahrzeugen, Aufsetztanks, Batteriefahrzeugen, Eisenbahnkesselwagen und Tankcontainern befördert, davon etwa 150 Millionen Tonnen im Straßengüterverkehr. Zu den Hauptschadensursachen zählt die Korrosion, wobei die gleichmäßige und ungleichmäßige Flächenkorrosion die Korrosionsart ist, die beim Chemikalientransport in Tanks am häufigsten auftritt. Viele Schäden durch Lochkorrosion entstehen beim Transport von chloridhaltigen Medien bei Anwesenheit von Feuchtigkeit. Die BAM-Liste - Anforderungen an Tanks für die Beförderung gefährlicher Güter - ist Grundlage für die stoffbezogenen Baumusterzulassungen für Tankcontainer und ortsbewegliche Tanks zur Beförderung gefährlicher Güter durch die BAM seit der Herausgabe der 1. Auflage 1989. In die BAM-Liste wurden vorrangig solche gefährlichen Güter aufgenommen, die potenziell in Tanks befördert werden können. Die Beständigkeitsbewertungen gebräuchlicher metallischer Tankwerkstoffe und polymerer Dichtungs-, Beschichtungs- und Auskleidungswerkstoffe werden auch bei der Zulassung von Kesselwagen und Tankfahrzeugen als Erkenntnisquelle verwendet. Diese Daten sind aber unter sorgfältiger Überprüfung der Übertragbarkeit auch für andere praktische Anwendungen und unter Berücksichtigung der jeweiligen Praxisbedingungen auch als Ratgeber für Verpackungen, IBC, Lagerbehälter, Rohrleitungen usw. aus metallischen Werkstoffen anwendbar. In den internationalen Gefahrgutverordnungen ADR, RID und IMDG-Code wird nach einer vorgegebenen Prüffrist eine innere Besichtigung der Tanks gefordert. Bei Tankcontainern beträgt diese Prüffrist im ADR/RID, Kap. 6.8 , fünf Jahre (bei der Beförderung von ortsbeweglichen Tanks nach ADR/RID, Kap. 6.7, und nach dem IMDG-Code 2½ Jahre) und bei Tankfahrzeugen sechs Jahre. Im RID wird für Eisenbahnkesselwagen eine Prüffrist von acht Jahren für die Innenbesichtigung vorgeschrieben. Für die Dauer der Prüfintervalle muss die Werkstoffbeständigkeit der Tankwerkstoffe gewährleistet sein. T2 - 28. Fachtagung BUKO, Workshop: DD/Ex/AwSV CY - Berlin, Kiwa GmbH, Germany DA - 04.10.2019 KW - Korrosionsschäden KW - Beständigkeitsbewertungen KW - BAM-Liste KW - Transport und Lagerung von Chemikalien PY - 2019 AN - OPUS4-49206 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Spaltmann, Dirk T1 - Challenges for the design of a universal tribological database for materials N2 - Renowned institutions in the field of tribology combine their testing and analytical capabilities with experts in materials/process information management technology to provide the respective services in Europe (i-TRIBOMAT). This requires a centralized materials information management system or the standardised capture, consolidation and harmonization of tribological information. T2 - 60. Tribologie-Fachtagung CY - Göttingen, Germany DA - 23.09.2019 KW - Database KW - Tribology KW - Digital KW - LIMS PY - 2019 AN - OPUS4-49145 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - X-Ray Emission during Laser Processing with Ultrashort Laser Pulses N2 - Ultrashort laser pulse micromachining features a high precision. By increasing the repetition rate of the applied laser to several 100 kHz, laser processing becomes quick and cost-effective and make this method attractive for industrial applications. Upon exceeding a critical laser intensity, hard X-ray radiation is generated as a side effect. Even if the emitted X-ray dose per pulse is low, the accumulated X-ray dose becomes significant for high-repetition-rate laser systems so that radiation safety must be considered. T2 - 5th UKP-Workshop: Ultrafast Laser Technology CY - Aachen, Germany DA - 10.04.2019 KW - Laser-induced X-ray emission KW - Radiation protection KW - Ultrashort laser material interaction PY - 2019 AN - OPUS4-47788 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bayerlein, Bernd T1 - Probenpräparation für AFM-basierte Untersuchungsverfahren N2 - Adapted and advanced sample preparation of semiconductor layer systems with the focused ion beam for AFM-based test methods N2 - Der vorliegende Vortrag gibt einen Überblick über Probenpräparationen mit der Focused Ion Beam (FIB) für AFM-basierte Untersuchungsverfahren. Anhand zweier Beispiele wird gezeigt, wie ionenstrahlpolierte Lamellen aus Halbleiter-Schichtsystemen elektrisch leitfähig auf Substrate platziert werden, so dass in-situ und in-operando Messungen mit Scanning Microwave Microscope (SMM) bzw. Spectroscopic infrared scanning near-field optical microscope (IR-SNOM) durchgeführt werden können. T2 - 15. Berlin-Brandenburger Präparatorentreffen CY - Potsdam/Golm, Germany DA - 11.04.2019 KW - Focused Ion Beam KW - AFM based test methods KW - Sample preparation KW - Semiconductor materials KW - Layer system PY - 2019 AN - OPUS4-47784 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Serrano-Munoz, Itziar T1 - Evolution of a friction material with braking sequence: properties related to the microstructure N2 - The microstructural complexity (multi-component and multi-scale) of friction materials, such as those used in braking applications,usually limits the characterization to the pristine state, even when they are to be submitted to high loading brake sequences. The understanding of properties ageing as a function of load history and microstructure is an important step to gain further knowledge on the tribological mechanisms occurring at the contact surface, as well as on the braking performances. To do so, the bulk mechanical and microscopical properties of a semi-metallic friction material are investigated before and after a braking sequence. Uniaxial compression tests combined with DIC are used to study the axial evolution of the mechanical behaviour (i.e., from the contact surface to the backplate). A significant mechanical evolution is observed in the after-braking material, which develops a layered behaviour along the depth. The layers (three) exhibit distinct mechanical/microstructural features that can be related to the braking thermal gradients and the occurrence of local damage. T2 - 22nd International Conference on Wear of Materials CY - Miami, Florida, USA DA - 14.04.2019 KW - Semi-metallic friction material KW - Bench braking sequence KW - Load history KW - DIC assisted compression KW - Bulk properties ageing PY - 2019 AN - OPUS4-47777 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Léonard, Fabien T1 - Distance transforms and correlation maps: advanced impact damage characterisation in composite panels N2 - One of the great strengths of X-ray computed tomography over conventional inspection methods (ultrasound, thermography, radiography) is that it can image damage in 3D. However for curved or deformed composite panels, it can be difficult to automatically ascribe the damage to specific plies or inter-ply interfaces. An X-ray computed tomography (CT) data processing methodology is developed to extract the through-thickness distribution of damage in curved or deformed composite panels. The method is applied to [(0°/90°)2]s carbon fibre reinforced polymer (CFRP) panels subjected low velocity impact damage (5 J up to 20 J) providing 3D ply-by-ply damage visualisation and analysis. Our distance transform approach allows slices to be taken that approximately follow the composite curvature allowing the impact damage to be separated, visualised and quantified in 3D on a ply-by-ply basis. In this way the interply delaminations have been mapped, showing characteristic peanut shaped delaminations with the major axis oriented with the fibres in the ply below the interface. This registry to the profile of the panel constitutes a significant improvement in our ability to characterise impact damage in composite laminates and extract relevant measurements from X-ray CT datasets. T2 - Dagstuhl Seminar 19151 Quantitative data visualisation challenge CY - Dagstuhl, Germany DA - 11.04.2019 KW - Computed tomography KW - X-ray computed tomography KW - Data processing PY - 2019 AN - OPUS4-47830 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Reinemann, Steffi A1 - Rosemann, P. A1 - Babutzka, Martin A1 - Lehmann, Jens A1 - Burkert, Andreas T1 - Influence of grinding parameters on the corrosion behavior of austenitic stainless steel N2 - Samples of the austenitic stainless steel grade X5CrNi18‐10 (1.4301, AISI 304) were ground industrially with various grinding parameters to study their influence on corrosion resistance. The ability of the mechanically ground surfaces to form a stable passive layer was evaluated by KorroPad test and a modified electrochemical potentiodynamic reactivation test based on a single loop (EPR‐SL). Furthermore, the surfaces were characterized by surface analytical methods. The main influence was determined regarding abrasive belt type. Surfaces mechanically ground with granulate abrasive belts constantly had a lower corrosion resistance than surfaces ground with single‐coated grain. The granulate abrasive belts generated more sensitized surface areas and left formations of welded sample material on the mechanically ground surfaces. A post‐treatment with a nonwoven abrasive proved to be an effective finishing process by which the surface defects and sensitized material got removed and the surfaces regained the expected corrosion resistance. KW - Abrasive belt KW - Austenitic stainless steel KW - Electrochemical potentiodynamic reactivation KW - Grinding KW - KorroPad KW - Surface KW - Corrosion PY - 2019 DO - https://doi.org/10.1002/maco.201910874 SN - 0947-5117 SN - 1521-4176 VL - 70 IS - 10 SP - 1776 EP - 1787 PB - Wiley-VCH Verlag CY - Weinheim AN - OPUS4-47871 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Bernd R. T1 - Division 8.5 - Micro NDE - Key Competence Areas N2 - Der Vortrag gibt einen Überblick über die Kernkompetenzen des Fachbereichs 8.5 Mikro-ZfP (CT Apparaturen, Röntgen-Refraktion, WAXS - Texturanalyse, Datenkorrektur, Rekonstruktionsalgorithmen, Bildanalyse, dimensionelle Kontrolle, Multi-Source Datenfusion und Kombination, micromechanische Eigenschaften mittels Neutronen Diffraktion), im Hinblick auf die Charakterisierung von Leichtbauwerkstoffen (Faserverbunde, Aluminium und Titan MMCs), die in der Luftfahrt verwendet werden. Der Schwerpunkt liegt dabei auf der Charakterisierung mittels Synchrotron und Röntgen Refraktionstechniken sowie Computertomographie. N2 - The lecture gives an overview of the core competencies of the department 8.5 Micro NDT (CT equipment, X-Ray Refraction, WAXS - Texture analysis, Data correction, Reconstruction algorithms, Image analysis, Dimensional control, Multi-Source Data Fusion and Combination, Micromechanical Properties by Neutron Diffraction) with regard to the characterization of lightweight materials (fibre composites, aluminum and titanium MMCs) used in aviation. The focus is on characterization by synchrotron and X-ray refraction techniques as well as computed tomography. T2 - DGZfP Fachausschuss Luftfahrt CY - BAM - Berlin, Germany DA - 18.04.2019 KW - Synchrotron KW - Refraction KW - Microstructure Characterization PY - 2019 AN - OPUS4-47856 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zocca, Andrea T1 - Advanced ceramics by powder bed 3D printing N2 - Powder bed -based technologies are amongst the most successful Additive Manufacturing (AM) techniques. "Selective laser sintering/melting" (SLS/SLM) and "binder jetting 3D printing" (3DP) especially are leading AM technologies for metals and polymers, thanks to their high productivity and scalability. However, the flowability of the powder used in these processes is essential to achieve defect-free and densely packed powder layers. For standard powder bed AM technologies, this limits the use of many raw materials which are too fine or too cohesive. This presentation will discuss the possibilities to either optimize the powder raw material to adapt it to the specific AM process, or to develop novel AM technologies which are able to process powders in a wider range of conditions. In this context, the "layerwise slurry deposition" (LSD) has been developed as a layer deposition method which enables the use of very fine ceramic particles. Another technology, the Gas Flow Assisted Powder Deposition, can increase the stability of the powder bed and the packing density, even in extreme conditions such as in absence of gravitational forces. T2 - yCAM 2019 - young Ceramists Additive Manufacturing Forum CY - Mons, Belgium DA - 03.04.2019 KW - Additive Manufacturing KW - Flowability KW - Ceramic KW - Powder PY - 2019 AN - OPUS4-47867 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Brandt, Guido T1 - Wear behaviour of zirconia in hot steam N2 - Self-mated magnesia stabilized zirconia (Mg-PSZ) ceramic sliding couples have been investigated at 100 N load (P0max= 1324 MPa) in oscillating sliding conditions in different humidity conditions in air and in hot steam. Temperatures have been varied up to 400 °C and pressures up to 6 bars. The results show that the wear behavior of MgO-ZrO2 under high Hertzian contact pressures is strongly dependent on temperature and is similar for both dry oscillating and oscillating in hot steam. However, although the evolution in wear rates on temperature is similar and the wear rates of MgO-ZrO2 plunged above 300 °C in hot steam and air by nearly three orders of magnitude, SEM micrographs revealed in hot steam at 400 °C smooth wear tracks. In contrast, hot steam enhanced the tribochemistry of self-mated alumina couples and reduced wear rates. Hot steam decreased the coefficients of friction of MgO-ZrO2 with increasing temperature, but not the wear rates. T2 - 22nd International Conference on Wear of Materials CY - Miami, Florida, USA DA - 14.04.2019 KW - Hot steam KW - Zirconia KW - Friction KW - Wear KW - Tribofilm KW - Raman spectroscopy PY - 2019 AN - OPUS4-47872 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Acosta-Zepeda, C. A1 - Saavedra, P. A1 - Bonse, Jörn A1 - Haro-Poniatowski, E. T1 - Modeling of silicon surface topographies induced by single nanosecond laser pulse induced melt-flows N2 - Irradiation with a single nanosecond laser pulse in the melting regime can result in a characteristic change in the surface morphology of crystalline silicon. This has been verified experimentally in a variety of situations, where dimple-shaped surface topographies are produced. In this work, the dimple height, depth, and width are modeled following and extending in a more rigorous manner the approach of Wood and Giles [Phys. Rev. B 23, 2923–2942 (1981)] and that of Schwarz-Selinger and coworkers [Phys. Rev. B 64, 155323 (2001)], upon varying the laser irradiation parameters such as peak energy density, pulse duration, and wavelength. This is achieved with numerical simulations of one-dimensional heat flow as input to the analytical fluid-flow equations. KW - Nanosecond laser KW - Melting KW - Silicon KW - Fluid-flow PY - 2019 DO - https://doi.org/10.1063/1.5053918 SN - 0021-8979 SN - 1089-7550 VL - 125 IS - 17 SP - 175101-1 EP - 175101-9 PB - AIP Publishing CY - Melville, USA AN - OPUS4-47927 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weber, Kathrin A1 - de Oliveira Guilherme Buzanich, Ana A1 - Radtke, Martin A1 - Reinholz, Uwe A1 - Stephan-Scherb, Christiane T1 - A µ‐XANES study of the combined oxidation/sulfidation of Fe–Cr model alloys N2 - The precise analysis of cation diffusion profiles through corrosion scales is an important aspect to evaluate corrosion phenomena under multicomponent chemical load, as during high‐temperature corrosion under deposits and salts. The present study shows a comprehensive analysis of cation diffusion profiles by electron microprobe analysis and microbeam X‐ray absorption near edge structure (µ‐XANES) spectroscopy in mixed oxide/sulfide scales grown on Fe–Cr model alloys after exposing them to 0.5% SO2. The results presented here correspond to depth‐dependent phase identification of oxides and sulfides in the corrosion scales by µ‐XANES and the description of oxidation‐state‐dependent diffusion profiles. Scales grown on low‐ and high‐alloyed materials show both a well‐pronounced diffusion profile with a high concentration of Fe3+ at the gas and a high concentration of Fe2+ at the alloy interface. The distribution of the cations within a close‐packed oxide lattice is strongly influencing the lattice diffusion phenomena due to their different oxidation states and therefore different crystal‐field preference energies. This issue is discussed based on the results obtained by µ‐XANES analysis. KW - X-ray absorption spectroscopy KW - Oxidation KW - Sulfidation PY - 2019 DO - https://doi.org/10.1002/maco.201810644 VL - 70 IS - 8 SP - 1360 EP - 1370 PB - Wiley VCH-Verlag AN - OPUS4-47934 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lehmann, Jens T1 - ISER Merkblatt 833 - Edelstahl Rostfrei in Erdböden - Aus Sicht des Korrosionsschutzes N2 - Besonderheiten bei der Korrosion in Böden. Relevante Korrosionsarten für nichtrostende Stähle im Bodenkontakt. Regelwerke und Normen für die Anwendung nichtrostender Stähle in Böden. Erfahrungen und Studien zum Themenkomplex. Korrosionsrelevante Inhalte des MB 833. T2 - Informationsstelle Edelstahl Rostfrei - Marketing Sitzung CY - Düsseldorf, Germany DA - 02.05.2019 KW - Nichtrostender Stahl KW - Korrosion KW - Erdboden PY - 2019 AN - OPUS4-47926 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lohrer, Christian T1 - Themen aus dem Forum der benannten Stellen für Pyrotechnik N2 - Vorstellung der aktuellen Themen im Forum der benannten Stellen nach RL 2013/29/EU, im Hinblick auf Konformitätsbewertung pyrotechnischer Gegenstände, Normung im CEN/TC 212 und Marktaufsicht T2 - 41. Informationstagung Sprengtechnik CY - Siegen, Germany DA - 26.04.2019 KW - Brexit KW - Pyrotechnik KW - Kabeltrenner KW - Schallerzeuger PY - 2019 AN - OPUS4-47883 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Radunz, Sebastian A1 - Wedepohl, S. A1 - Röhr, Mathilde A1 - Calderón, M. A1 - Tschiche, H. R. A1 - Resch-Genger, Ute T1 - pH-Activatable Singlet Oxygen-Generating Boron-dipyrromethenes N2 - Singlet oxygen can severely damage biological tissue, which is exploited in photodynamic therapy (PDT). In PDT, the effective range is limited by the distribution of the photosensitizer (PS) and the illuminated area. However, no distinction is made between healthy and pathological tissue, which can cause undesired damage. This encouraged us to exploit the more acidic pH of cancerous tissue and design pH-controllable singlet oxygen-generating boron-dipyrromethene (BODIPY) dyes. A pH sensitivity of the dyes is achieved by the introduction of an electronically decoupled, photoinduced electron transfer (PET)-capable subunit in meso-position of the BODIPY core. To favor triplet-state formation as required for singlet Oxygen generation, iodine substituents were introduced at the chromophore core. The resulting pH-controlled singlet oxygen-generating dyes with pKa values in the physiological range were subsequently assessed regarding their potential as pH-controlled PS for PDT. Using HeLa cells, we could successfully demonstrate markedly different pH-dependent cytotoxicities upon illumination. KW - Fluorescence KW - Sensor KW - Switch KW - pH KW - Singlet oxygen KW - PDT KW - Cell KW - BODIPY KW - Dye KW - Probe KW - Synthesis PY - 2019 DO - https://doi.org/10.1021/acs.jmedchem.9b01873 VL - 63 IS - 4 SP - 1699 EP - 1708 PB - ACS Publications AN - OPUS4-50554 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Spranger, Felix A1 - Hilgenberg, Kai T1 - Dispersion behavior of TiB2 particles in AISI D2 tool steel surfaces during pulsed laser dispersing and their influence on material properties N2 - AISI D2 is one of the most applied cold-working tool steel for deep drawing operations, due to the materials good toughness and high wear resistance. However, since the lubricant-free deep drawing as well as the processing of high strength and ultra-high strength steel sheets remaining ongoing trends in the automotive industry, the tool surfaces need to be improved regarding their friction and wear behavior. For this purpose elevated micro textures can be applied. Since protruded micro features are predominantly affected by wear, a structuring process enabling the formation of suitable textures with high wear resistance is needed. In this paper surface texturing at microscale was conducted by laser implantation. This technique allows the fabrication of highly wear resistant, separated and elevated features (implants) on steel surfaces via a discontinuous dispersing of ceramic particles by pulsed laser radiation. The aim of this study was to investigate the techniques potential for the creation of wear resistant elevated micro features on AISI D2 tool steel surfaces by the application of TiB2 particles. The laser parameters (pulse power and length) were varied and a comparative material analysis on AISI D2 laser remelted spots and TiB2 localized dispersed zones was examined. High-speed camera recordings allowed the description of the particle insertion mechanism from pre-coatings during laser processing. Mechanical properties were analyzed by (micro-) hardness measurements at top and cross sections. The microstructure was investigated by optical microscopy, scanning electron microscopy (SEM), energy dispersive Xray spectroscopy (EDX) and X-ray diffraction (XRD). The implants geometrical properties (diameter, height, depth) were investigated by white light interferometry and optical microscopy. The experiments reveal that a pulsed laser remelting of AISI D2 leads to a significant hardness drop due to high retained austenite (γR) contents. Contrary, a localized dispersing of TiB2 particles leads to defect free dome- or ring-shaped elevated features with hardness values up to 1800 HV1. The high hardness values result from the dispersed TiB2 particles and an in-situ precipitation of new hard particle phases, which lead to a reduction of the γR content within the matrix. KW - Laser dispersing KW - Laser implantation KW - AISI D2 KW - TiB2 PY - 2019 DO - https://doi.org/10.1016/j.apsusc.2018.10.179 IS - 467-468 SP - 493 EP - 504 PB - Elsevier B.V. AN - OPUS4-46391 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chen, Cong A1 - Delorme, F. A1 - Schoenstein, F. A1 - Zaghrioui, M. A1 - Flahaut, D. A1 - Allouche, J. A1 - Giovannelli, F. T1 - Synthesis, sintering, and thermoelectric properties of Co1-xMxO (M = Na, 0 ≤ x ≤ 0.07; M = Ag, 0 ≤ x ≤ 0.05) N2 - The structural and thermoelectric properties of Na- and Ag-substituted CoO dense ceramics have been investigated. X-ray diffraction shows that pure phase and Ag/CoO composites have been obtained for Na-doped and Ag-doped CoO, respectively. Raman spectroscopy shows an effect of Na dopants on the lattice disorder of CoO. The chemical composition, element distribution, and valence states of the samples have been characterized by Auger electron microscopy and X-ray photoelectron spectroscopy. Substitution of Co by 5 at. % Na enhances the power factor to 250 μWm−1 K-2 at 1000 K, similar to that of Ca3Co4O9. The corresponding thermal conductivity is also reduced to 3.55 W.m−1 K−1 at 1000 K. Consequently, Co0.95Na0.05O exhibits the best thermoelectric figure of merit (ZT), which is 0.07 at 1000 K. On the other hand, the substitution of Ag into CoO leads to the formation of CoO/Ag composites and deteriorates ZT values. KW - Thermoelectrics KW - CoO KW - Substitution KW - Spark plasma sintering KW - XPS PY - 2019 DO - https://doi.org/10.1016/j.jeurceramsoc.2018.10.013 SN - 0955-2219 SN - 1873-619X VL - 39 IS - 2–3 SP - 346 EP - 351 PB - Elsevier Ltd. AN - OPUS4-46453 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ogle, K. A1 - Erning, Johann Wilhelm A1 - Zhou, P. T1 - Interactions between elemental components during the dealloying of Cu-Zn alloys N2 - The elemental dissolution of Cu-Zn alloys was investigated as a function of Zn content ranging from 0 to 45 wt%. Atomic emission spectroelectrochemistry (AESEC) was utilized to directly monitor Cu2+ and Zn2+ release and oxide growth as function of time during potentiodynamic experiments. It was determined that Cu dissolution undergoes a simultaneous mechanism of Cu2O formation and Cu2+ release. The addition of Zn in Cu-Zn alloy does not measurably change the dissolution mechanism of Cu2+ and the rate of aqueous Cu2+ was only dependent on the potential. Zn dissolution was however blocked by the formation of a Cu(0) film which shifted the Zn dissolution in the anodic direction. KW - Copper KW - Brass KW - Dealloying KW - Drinking water PY - 2019 DO - https://doi.org/10.1016/j.electacta.2018.09.181 SN - 0013-4686 VL - 293 IS - Januar SP - 290 EP - 298 PB - Elsevier AN - OPUS4-46269 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gao, S. A1 - Hou, J. A1 - Deng, Z. A1 - Wang, T. A1 - Beyer, Sebastian A1 - de Oliveira Guilherme Buzanich, Ana A1 - Richardson, J. J. A1 - Rawal, A. A1 - Seidel, R. A1 - Zulkifli, M. Y. A1 - Li, W. A1 - Bennett, T. D. A1 - Cheetham, A. K. A1 - Liang, K. T1 - Improving the Acidic Stability of Zeolitic Imidazolate Frameworks by Biofunctional Molecules N2 - Zeolitic imidazolate frameworks (ZIFs) have been widely investigated for their use in separation, gas adsorption, catalysis, and biotechnology. Their practical applications, however, can be hampered by their structural instability in humid acidic conditions. Here, guided by density functional theory calculations, we demonstrate that the acidic stability of two polymorphic ZIFs (i.e., ZIF-8 and ZIF-L) can be enhanced by the incorporation of functional groups on polypeptides or DNA. A range of complementary synchrotron investigations into the local chemical structure and bonding environment suggest that the enhanced acidic stability arises from the newly established coordinative interactions between the Zn centers and the inserted carboxylate (for polypeptides) or phosphate (for DNA) groups, both of which have lower pKas than the imidazolate ligand. With functional biomolecular homologs (i.e., enzymes), we demonstrate a symbiotic stability reinforcement effect, i.e., the encapsulated biomolecules stabilize the ZIF matrix while the ZIF exoskeleton protects the enzyme from denaturation. KW - Zeolitic Imidazolate Frameworks KW - Biofunctional Molecules KW - X-ray Absorption Spectroscopy PY - 2019 DO - https://doi.org/10.1016/j.chempr.2019.03.025 VL - 5 IS - 6 SP - 1597 EP - 1608 PB - Elsevier Inc. AN - OPUS4-48702 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Palantöken, Sinam A1 - Bethke, K. A1 - Zivanovic, V. A1 - Kneipp, Janina A1 - Rademann, Klaus A1 - Kalinka, Gerhard T1 - Cellulose hydrogels physically crosslinked by glycine: Synthesis, characterization, thermal and mechanical properties N2 - Biopolymers are very efficient for significant applications ranging from tissue engineering, biological devices to water purification. There is a tremendous potential value of cellulose because of ist being the most abundant biopolymer on earth, swellability, and functional groups to be modified. A novel, highly efficient route for the fabrication of mechanically stable and natural hydrogels is described in which cellulose and glycine are dissolved in an alkaline solution of NaOH and neutralized in an acidic solution. The dissolving temperature and the glycine amount are essential parameters for the self-assembly of cellulose chains and for Tuning the morphology and the aggregate structures of the resulting hydrogels. Glycine plays the role of a physical crosslinker based on the Information obtained from FTIR and Raman spectra. Among the prepared set of hydrogels, CL5Gly30 hydrogels have the highest capacity to absorb water. The prepared CL5Gly30 gels can absorb up to seven times their dry weight due to its porous 3-D network structure. CL5Gly10 hydrogel exhibits 80% deformation under 21 N force executed. The method developed in this article can contribute to the application of heavy metal adsorption in aqueous solutions for water purification and waste management. KW - Biopolymer KW - Cellulose KW - Hydrogel KW - Natural KW - Synthesis PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-486845 DO - https://doi.org/10.1002/APP.48380 SN - 1097-4628 SN - 0021-8995 VL - 136 SP - 48380, 1 EP - 11 PB - Wiley CY - USA AN - OPUS4-48684 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schönfelder, Thorsten A1 - Mair, Georg W. A1 - Deuerler, F. ED - Schönfelder, Thorsten T1 - Thermische Betriebslasten von Atemluftflaschen im Feuerwehreinsatz, Teil IV: Sicherheitstechnische Bewertung N2 - Atemluftflaschen aus Faserverbundwerkstoffen werden bei einem Brandeinsatz situationsabhängig hohen thermischen Belastungen ausgesetzt. Die Grenzen der sicheren thermischen Belastbarkeit dieser Behälter werden jedoch heutzutage nicht abgeprüft. Deshalb hat es sich die Bundesanstalt für Materialforschung und -prüfung (BAM) im Austausch mit der Bergischen Universität Wuppertal zur Aufgabe gemacht, die Auswirkungen dieser Betriebslasten zu untersuchen. In diesem vierten und letzten Teil dieser Aufsatzreihe werden die Ergebnisse der analytischen Beanspruchungsanalysen vorgestellt, die mit dem entwickelten Hybrid-Behältermodell berechnet wurden. Unter simulierten Einsatzbedingungen des Brandeinsatzes wird dabei ein bisher nicht hinreichend beachtetes thermisches Degradationsverhalten berücksichtigt. Zur Bewertung der realen Degradation einer Atemluftflasche im Feuerwehrbetrieb, werden zudem die Ergebnisse von 90 zerstörenden Prüfungen vorgestellt, die an altersbedingt ausgesonderten Atemluftflaschen durchgeführt wurden. Die Erkenntnisse dieser Untersuchungsreihe werden final in einer sicherheitstechnischen Bewertung kondensiert. KW - Composite KW - Degradation KW - Druckgasbehälter KW - Faserverbundwerkstoff KW - Feuerwehr KW - Sicherheit PY - 2019 SN - 2191-007 VL - 9 IS - 07/08 SP - 36 EP - 41 PB - Springer CY - Düsseldorf AN - OPUS4-48691 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lohrer, Christian T1 - Diskussionspunkte und Themen im Forum der benannten stellen für pyrotechnische Gegenstände N2 - Im Rahmen dieses Übersichtsbeitrages werden die aktuell relevanten Themen des Forums der benannten Stellen für pyrotechnische Gegenstände nach der Richtlinie 2013/29/EU kurz dargestellt. Hierbei wird unter anderem auf das zeitlich dringende Thema BREXIT und die möglichen Auswirkungen auf die benannten Stellen, Wirtschaftsakteure und Marktaufsichtsbehörden eingegangen. Des Weiteren werden Bewertungen von aktuellen Produktentwicklungen diskutiert, bei denen die Anwendung der allseits anerkannten Produktnormen als schwierig erscheint. T2 - 41. Informationstagung Sprengtechnik CY - Siegen, Germany DA - 26.04.2019 KW - BREXIT KW - Pyrotechnik KW - Schallerzeuger PY - 2019 VL - 41 IS - 2 SP - 44 EP - 51 PB - Deutscher Sprengverband AN - OPUS4-48698 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk A1 - Schaupp, Thomas A1 - Kannengießer, Thomas T1 - Kaltrissvermeidung in Schweißverbindungen aus hochfesten Feinkornbaustählen bei engen Nahtspalten und fokussiertem Lichtbogen N2 - Heute werden in Stahlkonstruktionen zunehmend hochfeste Baustähle (Streckgrenze ≥ 960 MPa) eingesetzt. Daher sind auch in Schweißnähten solche hohen Festigkeiten gefordert. Jedoch können hohe Eigenspannungen aufgrund geringerer plastischer Dehnungsreserven in diesen Schweißnähten die Sicherheit der Bauteile vermindern. Diese sind insbesondere im Zusammenhang mit Wasserstoff und Härtegefügen risskritisch. Niedrige Bauteilbeanspruchungen und Kosteneinsparungen lassen sich heutzutage mit modernen fokussierten Lichtbogenvarianten und engeren Nahtspalten erreichen. Die vorliegende Studie zeigt allerdings, dass diese modernen Schweißprozesse und die angepasste Nahtgeometrie höhere Wasserstoffkonzentrationen und signifikant gesteigerte oberflächennahe Zugeigenspannungsniveaus bedingen. Anhand mehrlagiger Schweißversuche an S960QL unter Variation von Wärmeführung, Lichtbogenvariante und Nahtöffnungswinkel wurden die Effekte und Wechselwirkungen unter Zuhilfenahme von Eigenspannungsanalytik mittels Röntgendiffraktometrie und Wasserstoffanalytik mittels Trägergasheißextraktion systematisch untersucht. Das Schweißgefüge führte unter kritischer mechanischer Beanspruchung und erhöhtem Gehalt an diffusiblem Wasserstoff insbesondere bei geringem Nahtöffnungswinkel und fokussiertem Lichtbogen zu einer deutlichen Ausbildung von Mikrorissen. Die Mikrorisse führten teils zu einer makroskopischen Ausprägung. Durch Analysen zur Nachwärmung aus der Schweißwärme heraus konnten suffiziente Wärmeführungsparameter für eine effektive Prävention solcher Risse erarbeitet werden. Die vorliegende Arbeit zeigt anhand des Interaktionssystems bei der wasserstoffunterstützten Kaltrissbildung Gefüge-Beanspruchung-Wasserstoff, welche Wärmeführungs- und Schweißparameter sich für die hochfesten Feinkornbaustähle zur Kaltrissvermeidung eignen. T2 - 3. Niedersächsisches Symposium Materialtechnik CY - Clausthal-Zellerfeld, Germany DA - 14.02.2019 KW - Hochfeste Feinkornbaustähle KW - Kaltrisse KW - MAG-Schweißen KW - Eigenspannungen KW - Wasserstoff KW - Wärmeführung PY - 2019 SN - 978-3-8440-6471-1 SN - 2364-0804 VL - 7 SP - 377 EP - 389 PB - Shaker Verlag CY - Aachen AN - OPUS4-47497 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe T1 - CAT-Technologie zur Bestimmung der Haftfestigkeit Dünner Schichten N2 - Der Vortrag widmet sich der „CAT-TECHNOLOGIE ZUR BESTIMMUNG DER HAFTFESTIGKEIT DÜNNER SCHICHTEN“ und beschreibt die Punkte „Motivation –CAT-Technologie“ (CAT: Centrifugal Adhesion Testing) und die „Haftfestigkeit von Schichten“, (Ag-Schichten auf N-BK7 Glas, Cr- und Al-Schichten auf Borofloat 33 Glas, Au-Schichten auf N-BK7 Glas und SiO2-Schichten auf CR39 Polymer) im Einzelnen. T2 - EFDS, Workshop: Haft- und Antihaftschichten CY - Dresden, Germany DA - 31.01.2019 KW - CAT-Technologie KW - Centrifugal Adhesion Testing KW - Dünne Schichten KW - Haftfestigkeit PY - 2019 AN - OPUS4-47489 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ehlers, Henrik T1 - Einsatz der Wirbelstromprüfung in der additiven Fertigung für die in-situ Prüfung N2 - Additive Fertigung hat in den letzten Jahren aufgrund der hohen Flexibilität stark an Bedeutung gewonnen. Insbesondere in der Luft- und Raumfahrttechnik werden hohe Anforderungen an die Qualitätskontrolle additiv gefertigter Bauteile gestellt. Teile die mit dem selektiven Laserschmelzen (SLM) hergestellt werden, bilden schon währen des Fertigungsprozesses Poren oder Risse aus. Aus diesem Grund ist die zerstörungsfreie Prüfung jedes Bauteils notwendig. Erste Versuche haben gezeigt, dass die ex-situ Wirbelstromprüfung von SLM-Bauteilen mit hochauflösenden MR Sonden möglich ist und dass Fehler im Bereich von einiger µm detektiert werden können. In dem Vortrag wird eine automatisierte in-situ Wirbelstromprüfung von SLM-Bauteilen vorgestellt. Für die Prüfung wird eine Vielzahl hochauflösender MR Sensoren verwendet, um die benötige hohe Ortsauflösung bei gleichzeitig kurzer Prüfzeit zu erreichen. Zusätzlich werden klassische Methoden der Signalverarbeitung verwendet, um die Kosten und die Komplexität des Systems trotz hoher Prüffrequenz zu minimieren. Das vorgestellte System kann in der Zukunft helfen automatisiert Prüfberichte zu generieren, den SLM-Prozess zu kontrollieren oder automatisiert Fehlstellen auszuheilen. T2 - DGZfP Arbeitskreis 406 CY - Berlin, Germany DA - 05.03.2019 KW - 316L KW - Additive Fertigung KW - GMR KW - LBM KW - SLM KW - Wirbelstrom KW - Eddy Current KW - Additive manufacturing PY - 2019 AN - OPUS4-47496 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lohrer, Christian T1 - Topics concerning pyrotechnic articles – news from the notified bodies N2 - Presentation of latest develeopements regarding conformity assessments of pyrotechnic articles within the forum of notified bodies according to article 37 of the EU Directive 2013/29/EU OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 12 June 2013 on the harmonisation of the laws of the Member States relating to the making available on the market of pyrotechnic articles (recast). T2 - 14th Meeting of the AdCo Pyrotechnic Articles CY - Rotterdam, The Netherlands DA - 27.02.2019 KW - Pyrotechnics KW - Notified bodies KW - Market surveillance PY - 2019 AN - OPUS4-47469 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krüger, Jörg T1 - Röntgenemission bei der UKP-Laser-Materialbearbeitung N2 - Der Vortrag stellt Untersuchungen im Rahmen eines BMBF-geförderten Vorhabens zur unerwünschten Röntgenemission bei der Materialbearbeitung mit ultrakurzen Laserpulsen vor. T2 - Seminar LEF - Laser in der Elektronikproduktion & Feinwerktechnik CY - Fürth, Germany DA - 26.02.2019 KW - Ultrakurze Laserpulse KW - Materialbearbeitung KW - Sekundärstrahlung KW - Röntgenemission KW - Laserschutz PY - 2019 AN - OPUS4-47468 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Brandl, F. A1 - Lederle, F. A1 - Härter, C. A1 - Thünemann, Andreas A1 - Beuermann, S. T1 - From gaseous vinylidene fluoride to electroactive poly(vinylidene fluoride) – Inducing β-phase by formation of block copolymers and composite materials N2 - Polymeric core-shell particles were synthesized in a semi-batch emulsion polymerization process. The shell of the particles consist of PVDF with a high amount of beta-phase. Small-angle X-ray scattering (SAXS) was used to quantify the size of the cores of the particles and the thickness of the shell. T2 - Macromolecular Colloquium Freiburg CY - Freiburg, Germany DA - 20.02.2019 KW - Small-angle x-ray scattering KW - SAXS KW - Nanoparticle KW - Polymer PY - 2019 AN - OPUS4-47467 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Oertzen, Alexander T1 - Activities of the Forum of Notified Bodies for Exlosives N2 - Beim europäischen Treffen der Marküberwachungsbehörden (AdCo) für Explosivstoffe wird über die Tätigkeit der benannten Stellen berichtet und insbesondere auf Aspekte der Marktüberwachung eingegangen. In dem Vortrag wurden die Möglichkeiten der Überprüfungen an Explosivstoffen, ohne dabei praktische Prüfungen mit der Umsetzung von Explosivstoffen durchführen zu wollen, ausführlich dargelegt. Kennzeichnungselemente und die daraus resultierende Information über Qualitätssicherung, sowie Nachlässigkeiten von Herstellern bei der Qualitätssicherung wurden verbal erörtert. N2 - During a European convention of the authorities for market surveillance (AdCO) for explosives the activities of the notified bodies are presented, putting a focus on matters concerning market surveillance. The presentation outlined in detail, which verifications are possible with explosives, while practical tests involving initiation of explosives are excluded. Elements of labeling and the conclusions in view of quality control were explained, and typical failures by manufacturers to comply were orally described. T2 - 4. Treffen der AdCo Explosivstoffe der EU CY - Rotterdam, The Netherlands DA - 01.03.2019 KW - Explosivstoffe KW - Marktüberwachung KW - AdCo Explosives KW - Qualitätssicherung PY - 2019 AN - OPUS4-47504 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bellon, Carsten T1 - Virtual CT acquisition and reconstruction of complex and noisy scanning trajectories in aRTist N2 - In modern CT imaging, simulation has become an important tool to minimize cost- and time-intensive measurements. It is increasingly used to optimize techniques for complex applications, to support the preparation of written procedures, and for educational purposes. We extended the CT simulation software ‘aRTist’ with a module to set-up arbitrary trajectories including disturbing influences during the scan. Moreover, such geometric deviations can be compensated by the internal reconstruction tool. T2 - 9th Conference on Industrial Computed Tomography (iCT) CY - Padua, Italy DA - 13.02.2019 KW - Simulation KW - Arbitrary trajectories KW - Projection matrix KW - Filtered back projection PY - 2019 AN - OPUS4-47476 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bachmann, F. A1 - Bente, Klaas A1 - Codutti, A. A1 - Faivre, D. T1 - Using Shape Diversity on the Way to Structure-Function Designs for Magnetic Micropropellers N2 - Synthetic microswimmers mimicking biological movements at the microscale have been developed in recent years. Actuating helical magnetic materials with a homogeneous rotating magnetic field is one of the most widespread techniques for propulsion at the microscale, partly because the actuation strategy revolves around a simple linear relationship between the actuating field frequency and the propeller velocity. However, full control of the swimmers’ motion has remained a challenge. Increasing the controllability of micropropellers is crucial to achieve complex actuation schemes that, in turn, are directly relevant for numerous applications. However, the simplicity of the linear relationship limits the possibilities and flexibilities of swarm control. Using a pool of randomly shaped magnetic microswimmers, we show that the complexity of shape can advantageously be translated into enhanced control. In particular, directional reversal of sorted micropropellers is controlled by the frequency of the actuating field. This directionality change is linked to the balance between magnetic and hydrodynamic forces. We further show an example of how this behavior can experimentally lead to simple and effective sorting of individual swimmers from a group. The ability of these propellers to reverse swimming direction solely by frequency increases the control possibilities and is an example for propeller designs, where the complexity needed for many applications is embedded directly in the propeller geometry rather than external factors such as actuation sequences. KW - Active Matter KW - Low Reynolds number swimmers KW - Actuating materials KW - Microstructure KW - Swarming PY - 2019 DO - https://doi.org/10.1103/PhysRevApplied.11.034039 VL - 11 IS - 3 SP - 034039 PB - American Physical Society AN - OPUS4-47731 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Reinemann, Steffi A1 - Lehmann, Jens A1 - Rosemann, Paul A1 - Babutzka, Martin A1 - Bohlmann, Tatjana A1 - Burkert, Andreas T1 - Optimierung industrieller Korundschleifprozesse zur Sicherstellung der Korrosionsbeständigkeit nichtrostender Stähle N2 - Durch eine breite Beteiligung von Schleifmittelherstellern, -anwendern und wissenschaftlichen Einrichtungen im projektbegleitenden Ausschuss (PA) konnte der vielschichtige Themenkomplex „Schleifen“ im Kontext zu den Projektzielen umfassend untersucht werden. Es wurden praxisrelevante Parameterfelder definiert, die eine erfolgreiche Aufklärung der Projektfragestellung ermöglichten. Im Zuge der Untersuchungen wurde ein signifikanter Einfluss beim Einsatz von Granulatschleifbändern auf das Korrosionsverhalten geschliffener Oberflächen festgestellt. Damit zeigten geschliffene Oberflächen regelmäßig eine schlechtere Korrosionsbeständigkeit als Oberflächen, die mit sonst gleichen Parametern mit einlagig gestreuten Bändern bearbeitet wurden. Die durch einige Untersuchungsergebnisse aus vorangegangenen AiF-Vorhaben ursprünglich verfolgte These, dass Unterschiede in der Korrosionsbeständigkeit auf die Kornart der Schleifmittel Korund bzw. SiC zurückzuführen ist, konnte nur bedingt bestätigt werden. Bei den systematischen Untersuchungen innerhalb dieses Projektes erwies sich der Einfluss der Kornart im Vergleich zum Einfluss des Schleifbandtyps (Granulat bzw. einlagig gestreutes Korn) als weniger relevant. Durch weiterführende Untersuchungen konnten auf Oberflächen, die mit Granulatschleifbändern bearbeitet wurden, große Materialaufplattungen aus Eigenmaterial festgestellt werden. Das Eigenmaterial wird dabei im Schleifprozess zunächst abgetragen und aufgrund der Topografie des Schleifbandes zeitweise auf den Bändern festgehalten. Später lösen sich diese Materialanhäufungen vom Band ab und können prozessbedingt durch Wärme- und Krafteinwirkung auf den bearbeiteten Oberflächen aufgeplattet werden. Durch REM und KorroPad Untersuchungen ließen sich Bereiche mit solchen Eigenmaterialaufplattungen eindeutig als wesentliche Ausgangspunkte für Korrosionsprozesse identifizieren. Das aufgeplattete Material ist stark verformt, thermisch beeinflusst und bildet eine Spaltgeometrie zur Bauteiloberfläche aus. Diese Veränderungen führen zur Störung der Passivschichtausbildung in diesen Bereichen und verursachen damit eine erhöhte Korrosionsanfälligkeit der Oberflächen. Durch gezielte Nachbearbeitungsprozesse ist es möglich, die Eigenmaterialaufplattungen von den Oberflächen zu entfernen. Im Rahmen des Vorhabens wurde dazu eine Nachbearbeitung mittels Schleifvlies geprüft, die zu einer Entfernung der Eigenmaterialaufplattungen und damit zu einer Wiederherstellung der erwarteten Korrosionsbeständigkeit führte. Wird der Endschliff von Oberflächen mit einlagig gestreutem Korn ausgeführt, sind ebenfalls keine korrosionsrelevanten Materialaufplattungen zu erwarten. Die in einem vorhergehenden AiF Vorhaben IGF 17136 N/1 entwickelte Methode der KorroPad-Prüfung konnte auch hier erfolgreich für die Untersuchung der Auswirkung unterschiedlicher Prozessparameter auf die Korrosionsbeständigkeit der Oberflächen eingesetzt werden. Zudem erwies sich das EPR-SL-Verfahren als ein weiterer Ansatz, um die Passivschichtstabilität verschieden geschliffener Oberflächen vergleichend untersuchen zu können. Mit den nun vorliegenden Erkenntnissen können kmU künftig durch Anpassungen und Optimierung von Schleifprozessen eine gute Korrosionsbeständigkeit der bearbeiteten Oberflächen sicherstellen. Die Optimierung der Prozessparameter und -schritte kann durch den Einsatz der KorroPad-Prüfung Inhouse erfolgen und somit die laufende Fertigung im Rahmen der Qualitätsprüfung überwacht und dokumentiert werden. KW - KorroPad KW - Korrosion KW - Korrosionsbeständigkeit KW - Korrosionsschutz KW - Verfleckungen KW - Nichtrostender Stahl KW - Schleifen KW - Oberfläche PY - 2019 SP - 1 EP - 74 AN - OPUS4-47729 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Langklotz, U. A1 - Babutzka, Martin A1 - Schneider, M. A1 - Burkert, Andreas T1 - The combination of minimally invasive electrochemical investigations and FTIR‐spectroscopy to analyze atmospheric corrosion product layers on zinc N2 - The present work describes the combination of electrochemical investigations by using a gel‐type electrolyte with Fourier‐transformed infrared spectroscopy to investigate partially extremely thin corrosion product films on titanium‐zinc. The gel pad method enables the determination of corrosion relevant parameters such as the potential and the linear polarization resistance without altering the corrosion product layers, which are extremely prone to re‐dissolution when freshly formed. Complementary infrared spectroscopy enables the determination of main compounds of even very thin surface layers of few tenth of nanometers with a certain lateral resolution. It was found that zinc forms mostly zinc carboxy‐hydroxides such as hydrozincite, under various exposure conditions. The protective properties of these hydrozincite layers depend on the structure of the corrosion product film rather than on its thickness. In mid‐term exposure tests, shallow corrosion pits were found even in the absence of corrosive agents such as chloride. KW - Gel-type electrolytes KW - Gelartige Elektolyte KW - Zinc coatings KW - Zinkdeckschichten KW - Korrosionsprüfung KW - Corrosion testing KW - FT-IR PY - 2019 DO - https://doi.org/10.1002/maco.201810696 SN - 0947-5117 SN - 1521-4176 VL - 70 IS - 7 SP - 1314 EP - 1325 PB - Wiley-VCH Verlag CY - Weinheim AN - OPUS4-47728 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Kaltrissvermeidung in Schweißverbindungen aus hochfesten Feinkornbaustählen bei engen Nahtspalten und fokussiertem Lichtbogen N2 - Heute werden in Stahlkonstruktionen zunehmend hochfeste Baustähle (Streckgrenze ≥ 960 MPa) eingesetzt. Daher sind auch in Schweißnähten solche hohen Festigkeiten gefordert. Jedoch können hohe Eigenspannungen aufgrund geringerer plastischer Dehnungsreserven in diesen Schweißnähten die Sicherheit der Bauteile vermindern. Diese sind insbesondere im Zusammenhang mit Wasserstoff und Härtegefügen risskritisch. Niedrige Bauteilbeanspruchungen und Kosteneinsparungen lassen sich heutzutage mit modernen fokussierten Lichtbogenvarianten und engeren Nahtspalten erreichen. Die vorliegende Studie zeigt allerdings, dass diese modernen Schweißprozesse und die angepasste Nahtgeometrie höhere Wasserstoffkonzentrationen und signifikant gesteigerte oberflächennahe Zugeigenspannungsniveaus bedingen. Anhand mehrlagiger Schweißversuche an S960QL unter Variation von Wärmeführung, Lichtbogenvariante und Nahtöffnungswinkel wurden die Effekte und Wechselwirkungen unter Zuhilfenahme von Eigenspannungsanalytik mittels Röntgendiffraktometrie und Wasserstoffanalytik mittels Trägergasheißextraktion systematisch untersucht. Das Schweißgefüge führte unter kritischer mechanischer Beanspruchung und erhöhtem Gehalt an diffusiblem Wasserstoff insbesondere bei geringem Nahtöffnungswinkel und fokussiertem Lichtbogen zu einer deutlichen Ausbildung von Mikrorissen. Die Mikrorisse führten teils zu einer makroskopischen Ausprägung. Durch Analysen zur Nachwärmung aus der Schweißwärme heraus konnten suffiziente Wärmeführungsparameter für eine effektive Prävention solcher Risse erarbeitet werden. Die vorliegende Arbeit zeigt anhand des Interaktionssystems bei der wasserstoffunterstützten Kaltrissbildung Gefüge-Beanspruchung-Wasserstoff, welche Wärmeführungs- und Schweißparameter sich für die hochfesten Feinkornbaustähle zur Kaltrissvermeidung eignen. T2 - 3. Niedersächsisches Symposium Materialtechnik CY - Clausthal-Zellerfeld, Germany DA - 14.02.2019 KW - Eigenspannungen KW - Hochfeste Feinkornbaustähle KW - Kaltrisse KW - MAG-Schweißen KW - Wasserstoff KW - Wärmeführung PY - 2019 AN - OPUS4-47725 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Oertzen, Alexander T1 - Permitted Explosives in Germany and Europe N2 - Permitted explosives have a tradition of many decades in Germany and had been designed to the needs of the underground coal mining in the Ruhr. In neighboring countries of Germany similar provisions were made to prevent hazards from fire damp and coal dust explosions in underground coal mines. Due to the termination of coal mining in Germany and most other European countries, also the testing facilities are disappearing. This presentation outlines the current situation of testing regimes and facilities. T2 - 25th EPP Working Group of IGUS and 19th International Conference of Chief Inspectors of Explosives CY - Swakopmund, Namibia DA - 11.03.2019 KW - Permitted explosives KW - Fire damp KW - Coal dust PY - 2019 AN - OPUS4-47721 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Balzer, R. A1 - Behrens, H. A1 - Schuth, S. A1 - Waurischk, Tina A1 - Reinsch, Stefan A1 - Müller, Ralf A1 - Fechtelkord, M. A1 - Deubener, J. T1 - The influence of H2O and SiO2 on the structure of silicoborate glasses N2 - To understand the impact of dissolved water on structure and properties, four boron-rich glasses of molar compositions 15-x Na2O x CaO 15 SiO2 70 B2O3 (with x=0, 7.5, 10) and 10 Na2O 15 SiO2 75 B2O3 were prepared and subsequently hydrated (up to 8 wt% H2O). Density measurements show a non-linear trend upon hydration implying large structural changes in particular at water contents<2 wt%. Near-infrared spectroscopy shows hydroxyl groups are the dominant species in all glasses upon the entire range of water content. Molecular H2O is detectable only at total water contents>2 wt%. 11B MAS NMR spectra show that the abundance of BO4 species is mainly controlled by ratio of (Na2O+CaO)/B2O3 while incorporation of water plays a minor role. Compared to borate glasses, the efficiency of formation of BO4 tetrahedra is favored by crosslinking of the network by SiO4-units. The glass transition temperatures, determined by differential thermal analysis, decreases continuously with water content due to breakage of B-O-B bonds by hydrolysis. However, compared to Silicates and aluminosilicates, the effect of dissolved water is less pronounced which can be explained by weaker B-O-B bonds in comparison to Si-O-Si bonds. KW - High pressure KW - Water speciation KW - Silicoborate glasses KW - Infrared spectroscopy KW - NMR spectroscopy PY - 2019 DO - https://doi.org/10.1016/j.jnoncrysol.2019.05.030 VL - 519 SP - 38 EP - 51 PB - Elsevier B.V. AN - OPUS4-48748 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kiefer, P. A1 - Balzer, R. A1 - Deubener, J. A1 - Behrens, H. A1 - Waurischk, Tina A1 - Reinsch, Stefan A1 - Müller, Ralf T1 - Density, elastic constants and indentation hardness of hydrous soda-lime silica glasses N2 - The effect of structural water on density, elastic constants and microhardness of water-bearing soda-lime-silica glasses of up to 21.5 mol% total water is studied. It is found that the Poisson ratio and the water content are positively correlated, while density and the elastic moduli decrease with increasing water content. Vickers hardness decreases by approximately 27% from the dry to the most hydrous glass. For water fractions <3 mol%, the dependencies are non-linear reflecting the non-linear change in the concentrations of OH and H2O molecules dissolved, whereas for water fractions >3 mol% linear dependencies are found. To distinguish the effect of structural water and environmental water, indentations were performed in toluene, nitrogen gas and air. Timedependent softening was evident for testing dry glasses in humid atmospheres as well as for tests of hydrous glasses in dry atmospheres. This indicates that the response times of dissolved water species are effectively equal in both scenarios. KW - Elastic constants KW - Soda-lime-silica KW - Glass KW - Water content KW - Microhardness PY - 2019 DO - https://doi.org/10.1016/j.jnoncrysol.2019.119480 SN - 0022-3093 SN - 1873-4812 VL - 521 SP - 119480 PB - Elsevier B.V. AN - OPUS4-48758 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thomas, Maximilian T1 - On the Accuracy of Standard Analysis Methods for (Trans-) Varestraint Solidification Cracking Testing N2 - Solidification cracking of metals is a well-researched topic in the field of welding science. A material’s susceptibility to solidification cracking can be tested using numerous different specialized test procedures, one of which is the Modified Varestraint-/Transvarestraint test (MVT). It was developed at BAM in 1982 and is internationally standardised. Over the decades, this test has been extensively used to characterise the solidification cracking resistance of many different materials. The present study was conducted to further investigate the influences of the standardised MVT testing parameters, as well as the characteristics of evaluation methods on the results. Several different high alloyed martensitic LTT (low transformation temperature) filler materials, CrNi and CrMn type, were used. In previous pilot studies, these alloys have shown a rather distinctive solidification cracking behaviour. First, the effects of different process parameter sets on the solidification cracking response were measured using the standard approach. Subsequently, μCT scans were performed on the specimens. The results consistently show sub surface cracking, to significant, yet varying extents. Different Primary solidification types were found using WDX-analysis, an aspect that is regarded to be the main difference between the CrNi- and CrMn-type materials and their cracking characteristics. Results show that when it comes to testing of modern high-performance alloys, one set of standard MVT testing parameters might not be equally suitable for all materials. Also, to properly accommodate different solidification types, sub-surface cracking has to be taken into account. T2 - 72th International Assembly of the International Institute of Welding (IIW) CY - Bratislava, Slovakia DA - 08.07.2019 KW - Heißriss KW - Erstarrungsriss KW - Hot Cracking KW - Solidification Cracking KW - MVT KW - Varestraint KW - Low Transformation Temperature KW - LTT PY - 2019 AN - OPUS4-48752 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hahn, Marc Benjamin T1 - Temperature in micromagnetism: Cell size and scaling effects of the stochastic Landau-Lifshitz equation N2 - The movement of the macroscopic magnetic moment in ferromagnetic systems can be described by the Landau-Lifshitz (LL) or Landau-Lifshitz-Gilbert (LLG) equation. These equations are strictly valid only at absolute zero temperature. To include temperature effects a stochastic version of the LL or LLG equation for a spin density of one per unit cell can be used instead. To apply the stochastic LL to micromagnetic simulations, where the spin density per unit cell is generally higher, a conversion regarding simulation cell size and temperature has to be established. Based on energetic considerations, a conversion for ferromagnetic bulk and thin film systems is proposed. The conversion is tested in micromagnetic simulations which are performed with the Object Oriented Micromagnetic Framework (OOMMF). The Curie temperatures of bulk Nickel, Cobalt and Iron systems as well as Nickel thin-film systems with thicknesses between 6.3 mono layer (ML) and 31ML are determined from micromagnetic simulations. The results show a good agreement with experimentally determined Curie temperatures of bulk and thin film systems when temperature scaling is performed according to the presented model. T2 - EUROMAT 2019 CY - Stockholm, Sweden DA - 01.09.2019 KW - Magnetic nanoparticles KW - Stochastic Landau Lifshitz Gilbert equation KW - Magnetic moment KW - Landau Lifshitz equation KW - Exchange interaction KW - OOMMF KW - Object oriented micromagnetic framework KW - Temeprature scaling KW - LLG KW - Ferromagnetism KW - Micromagnetism PY - 2019 AN - OPUS4-48762 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hahn, Marc Benjamin T1 - Radioactive gold nanoparticles for cancer treatment: Size and cluster dependent damage studied by Geant4 Monte-Carlo simulations N2 - Dose enhancement by gold nanoparticles (AuNP) was shown to increase the biological effectiveness of radiation damage in biomolecules and tissue. Most of the current studies focus on external beam therapy on combination with AuNP. Here we present a Monte-Carlo study (Geant4) to characterise radioactive AuNP. Radioactive ¹⁹⁸Au emits beta and gamma rays and is considered for applications with solid tumours. To effectively apply ¹⁹⁸AuNP their energy deposit characteristics have to be determined in terms of intrinsic and extrinsic properties e.g. AuNP diameter, AuNP density, and their clustering behaviour. After each decay process, the energy deposit, inelastic scattering events, kinetic energy spectrum of secondary particles within the AuNP themselves and in a spherical target volume of water up to 1 μm radius were determined. Simulations were performed for AuNP radii ranging from 2.5 nm to 20 nm radius, different cluster sizes and densities. The results show an increase of the energy deposit in the vicinity of the AuNP up to 150 nm. This effect nearly vanishes for distances up to one micron. For the case of AuNP clusters and the same activity, the enhancement of the energy deposit increases with the relative gold mass percentage and therefore can be adjusted by changing AuNP radius or clustering behaviour. T2 - EUROMAT 2019 CY - Stockholm, Sweden DA - 01.09.2019 KW - DNA KW - Dosimetry KW - Microdosimetry KW - Geant4 KW - MCS KW - Nanoparticle KW - AuNP KW - Gold Nanoparticle KW - low energy electrons KW - LEE KW - OH radicals KW - particle scattering KW - Radiationtherapy KW - Radioactive decay KW - Monte-Carlo simulation KW - Energy deposit KW - DNA damage PY - 2019 AN - OPUS4-48763 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Rades, Steffi A1 - Natte, Kishore A1 - Unger, Wolfgang T1 - NanoValid D.5.47 Annex 1, Inter-laboratory comparison on measurand particle size/particle size distribution - Report of the results N2 - An inter-laboratory comparison on the particle size, expressed as mean diameter d, of nanoscaled SiO2 (#14 BAM Silica (see NanoValid DoW, D.5.41/5.42)) has been performed. The majority of participants used Dynamic Light Scattering (DLS). A few used Electron Microscopy as method. Following methods had been applied by only one partner, respectively: Small Angle X-ray Scattering, Analytical Ultracentrifugation, Atomic Force Microscopy and Atomizer with electric mobility spectrometer. KW - Nanoparticle size measurement KW - Silica nanoparticles KW - Inter-laboratory comparison KW - EU FP7 project NanoValid PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-488117 DO - https://doi.org/10.5281/zenodo.3380570 SP - 1 EP - 23 PB - Zenodo CY - Geneva AN - OPUS4-48811 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ali, Naveed Zafar A1 - Campbell, B. J. A1 - Jansen, M. T1 - Topotactic, pressure-driven, diffusion-less phasetransition of layered CsCoO2to a stuffedcristobalite-type configuration N2 - CsCoO2, featuring a two-dimensional layered architecture of edge- and vertex-linked CoO4tetrahedra, is subjected to a temperature-driven reversible second-order phase transformation at 100 K, which corresponds to a structuralrelaxation with concurrent tilting and breathing modes of edge-sharing CoO4tetrahedra. In the present investigation, it was found that pressure induces a phase transition, which encompasses a dramatic change in the connectivity ofthe tetrahedra. At 923 K and 2 GPa, beta-CsCoO2 undergoes a first-order phasetransition to a new quenchable high-pressure polymorph,alpha-CsCoO2. It is built up of a three-dimensional cristobalite-type network of vertex-sharing CoO4 tetrahedra. According to a Rietveld refinement of high-resolution powderdiffraction data, the new high-pressure polymorph gamma-CsCoO2 crystallizes in the tetragonal space groupI41/amd:2 (Z= 4) with the lattice constants a= 5.8711 (1) and c= 8.3214 (2) A, corresponding to a shrinkage in volume by 5.7% compared with the ambient-temperature and atmospheric pressure-CsCoO2polymorph.The pressure-induced transition (beta>gamma) is reversible;-CsCoO2 stays metastable under ambient conditions, but transforms back to the-CsCoO2structure upon heating to 573 K. The transformation pathway revealed isremarkable in that it is topotactic, as is demonstrated through a clean displacive transformation track between the two phases that employs the symmetry oftheir common subgroupPb21a(alternative setting of space group No. 29 that matches the conventional-phase cell). KW - Structures under extreme conditions KW - Topotactic phase transitions KW - Transformation pathways KW - Oxocobaltates KW - Cristobalite frameworks PY - 2019 DO - https://doi.org/10.1107/S2052520619008436 SN - 2052-5206 VL - 75 IS - 4 SP - 704 EP - 710 PB - International Union of Crystallography AN - OPUS4-48782 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Donskyi, Ievgen A1 - Azab, W. A1 - Cuellar-Camach, J. L. A1 - Guday, G. A1 - Lippitz, Andreas A1 - Unger, Wolfgang A1 - Osterrieder, K. A1 - Adeli, M. A1 - Haag, R. T1 - Functionalized nanographene sheets with high antiviral activity through synergistic electrostatic and hydrophobic interactions N2 - As resistance to traditional drugs emerges for treatment of Virus infections, the need for new methods for virus inhibition increases. Graphene derivatives with large surface areas have shown strong activity against different viruses. However, the inability of current synthetic protocols to accurately manipulate the structure of graphene sheets in order to control their antiviral activity remains a major challenge. In this work, a series of graphene derivatives with defined polyglycerol sulfate and fatty amine functionalities have been synthesized and their interactions with herpes simplex Virus type 1 (HSV-1) are investigated. While electrostatic interactions between polyglycerol sulfate and virus particles trigger the binding of graphene to virus, alkyl chains induce a high antiviral activity by secondary hydrophobic interactions. Among graphene sheets with a broad range of alkyl chains, (C3–C18), the C12-functionalized sheets showed the highest antiviral activity, indicating the optimum synergistic effect between electrostatic and hydrophobic interactions, but this derivative was toxic against the Vero cell line. In contrast, sheets functionalized with C6- and C9-alkyl chains showed low toxicity against Vero cells and a synergistic Inhibition of HSV-1. This study shows that antiviral agents against HSV-1 can be obtained by controlled and stepwise functionalization of graphene sheets and may be developed into antiviral agents for future biomedical applications. KW - Functionalized nanographene KW - X-ray Photoelectron Spectroscopy (XPS) KW - NEXAFS KW - Antiviral activity PY - 2019 DO - https://doi.org/10.1039/c9nr05273a SN - 2040-3364 VL - 11 IS - 34 SP - 15804 EP - 15809 PB - The Royal Society of Chemistry AN - OPUS4-48807 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pfretzschner, Beate A1 - Schaupp, Thomas A1 - Griesche, Axel T1 - Hydrogen in Metals Visualized by Neutron Imaging N2 - Neutron cameras allow visualizing hydrogen distributions with radiographic or tomographic imaging methods in iron (and steel) and many other metals. The necessary contrast between hydrogen and these metals stems from the high difference in the total neutron cross section of both elements. This allows, e.g., the in situ measurement of hydrogen mass flow inside cm thick metal samples with a temporal resolution of at best 10 s using neutron radiography as well as the quantitative measurement of hydrogen accumulations, e.g., at the crack’s inner surfaces in hydrogen embrittled iron samples with neutron tomography. This new quality of the information on a micrometer scale allows new insights for the analysis of hydrogen-assisted damage mechanisms. Further, this method is non-destructive and provides local information in situ and in three dimensions with a spatial resolution of 20 μm - 30 μm. In this contribution, we give a short historical overview of neutron imaging and show examples that demonstrate the spatial and temporal resolution of the neutron radiography and tomography methods in order to visualize and quantify hydrogen accumulations, absorption processes, and diffusion. The examples are taken from the works of researchers dealing with titanium, palladium, zirconium, and iron or steel. More detailed descriptions of the experimental and analytic procedures are given for hydrogen detection using radiography and tomography on iron and steel samples. KW - Hydrogen assisted cracking KW - Neutron imaging PY - 2019 DO - https://doi.org/10.5006/3104 SN - 0010-9312 VL - 75 IS - 8 SP - 903 EP - 910 PB - NACE International AN - OPUS4-48775 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stephan-Scherb, Christiane T1 - Unravelling high temperature oxidation phenomena by in situ x-ray techniques N2 - Unravelling high temperature oxidation phenomena by in situ x-ray techniques. A multi techqnique approach to study high temperature gas corrosion is presented. T2 - Gordon Research Conference on High Temperature Corrosion CY - New London, NH, USA DA - 20.07.2019 KW - Corrosion KW - High temperature KW - Diffraction KW - Spectroscopy PY - 2019 AN - OPUS4-48772 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Geißler, Daniel T1 - Development of reference materials (WP1) and reference methods (WP2) for the standardisation of concentration measurements of extracellular vesicles N2 - BAM provides leading expertise in preparation, characterisation and application of fluorescent reference standards and biomedical relevant nanomaterials, as well as in traceable, absolute, and quantitative fluorometric measurements of transparent and scattering systems in the ultraviolet, visible, and near infrared spectral region. BAM will prepare solid low-RI particles in WP1, will develop reference methods to determine the fluorescence intensity and RI of reference materials in WP2, and will measure the fluorescence intensity of EVs in biological test samples of WP3. T2 - EMPIR 18HLT01 "MetVesII" Kick-off meeting CY - Delft, The Netherlands DA - 17.06.2019 KW - Reference materials KW - Reference methods KW - Extracellualr vesicles PY - 2019 AN - OPUS4-48813 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gili, A. A1 - Bischoff, B. A1 - Simon, U. A1 - Schmidt, Franziska A1 - Kober, D. A1 - Görke, O. A1 - Bekheet, M. A1 - Gurlo, A. T1 - Ceria-based dual-phase membranes for high-temperature Carbon dioxide separation: Effect of iron doping and pore generation with MgO template N2 - Dual-phase membranes for high-temperature carbon dioxide Separation have emerged as promising technology to mitigate anthropogenic greenhouse gases emissions, especially as a pre- and post-combustion separation technique in coal burning power plants. To implement These membranes industrially, the carbon dioxide permeability must be improved. In this study, Ce_(0.8) Sm_(0.2) O_(2-d) (SDC) and Ce_(0.8)Sm_(0.19)Fe_(0.01)O_(2-d) (FSDC) ceramic powders were used to form the skeleton in dual-Phase membranes. The use of MgO as an environmentally friendly pore generator allows control over the membrane porosity and microstructure in order to compare the effect of the membrane’s ceramic phase. The ceramic powders and the resulting membranes were characterized using ICP-OES, HSM, gravimetric analysis, SEM/EDX, and XRD, and the carbon dioxide flux density was quantified using a high-temperature membrane permeation setup. The carbon dioxide permeability slightly increases with the addition of iron in the FSDC membranes compared to the SDC membranes mainly due to the reported scavenging effect of iron with the siliceous impurities, with an additional potential contribution of an increased crystallite size due to viscous flow sintering. The increased permeability of the FSDC system and the proper microstructure control by MgO can be further extended to optimize carbon dioxide permeability in this membrane system. KW - Samarium doped ceria KW - SDC KW - FSDC KW - CO2 separation membranes KW - Scavenging effect of iron KW - Permeability PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-488612 DO - https://doi.org/10.3390/membranes9090108 SN - 2077-0375 VL - 9 IS - 9 SP - 108, 1 EP - 15 PB - MDPI AN - OPUS4-48861 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Joseba Ayerdi, J. A1 - Slachciak, Nadine A1 - Llavori, I. A1 - Zabala, A. A1 - Aginagalde, A. A1 - Bonse, Jörn A1 - Spaltmann, Dirk T1 - On the role of a ZDDP in the tribological performance of femtosecond laser-induced periodic surface structures on titanium alloy against different counterbody materials N2 - Laser-induced periodic surface structures (LIPSS, ripples) with ~500–700 nm period were produced on titanium alloy (Ti6Al4V) surfaces upon scan processing in air by a Ti:sapphire femtosecond laser. The tribological performance of the surfaces were qualified in linear reciprocating sliding tribological tests against balls made of different materials using different oilbased lubricants. Extending our previous work, we studied the admixture of the additive 2-ethylhexyl-zinc-dithiophosphate to a base oil containing only anti-oxidants and temperature stabilizers. The presence of this additive along with the variation of the chemical composition of the counterbodies allows us to explore the synergy of the additive with the laseroxidized nanostructures. KW - Additives KW - Surface structures KW - Wear KW - Friction PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-488458 DO - https://doi.org/10.3390/lubricants7090079 SN - 2075-4442 VL - 7 SP - 79, 1 EP - 13 PB - MDPI AN - OPUS4-48845 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Rades, Steffi A1 - Unger, Wolfgang T1 - NanoValid D.5.47 Annex 3 Inter-laboratory comparison on measurand specific surface area (BET) of nanoparticular Titania (#15 BAM Titania): Report of the results N2 - This Report describes an inter-laboratory comparison aiming on the establishment of the used method (BET) as a reference method. Another purpose was the certification of the porous reference material #15 BAM Titania as CRM BAM-P110 (cf. D 5.41/42). The certified values determined by nitrogen ad-sorption at 77.3 K according to the international standards ISO 15901-2 and ISO 9277 are summarized in the Table below. KW - Inter-laboratory comparison KW - Specific Surface Area (BET) KW - Nanoparticular TiO2 (Anatase) KW - EU FP7 project NanoValid PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-488491 DO - https://doi.org/10.5281/zenodo.3379612 SP - 1 EP - 22 PB - Zenodo CY - Geneva AN - OPUS4-48849 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Rades, Steffi A1 - Natte, Kishore A1 - Unger, Wolfgang T1 - NanoValid D.5.47 Annex 2 Inter-laboratory comparison on measurand surface charge (Zeta Potential) of silica particles: Report of the results N2 - An inter-laboratory comparison on the surface charge, expressed as zeta potential ζ, of nanoscaled SiO2 has been performed using #14 BAM Silica (see D.5.41/5.42) nanoparticles. The comparability of results delivered by participants has been tested. The Task 5.4 of NanoValid is designed to test, compare and validate current methods to measure and characterize physicochemical properties of selected engineered nanoparticles. The measurand is Surface charge expressed as zeta-Potential. The measurements are to be accompanied by estimates of the uncertainties at a confidence level of 95%, deduced from the standard uncertainties. Therefore an uncertainty budget comprising statistical (Type A) and systematic (Type B) errors has to be established and delivered for the measurand. The protocol comprises two Annexes addressing the establishment of uncertainty budgets following GUM. The final goal of the comparison is to identify those methods of measurement which have potential as reference methods in pc characterization of nanoparticles for the determination of a given measurand. KW - Inter-laborator comparison KW - Surface charge KW - Zeta potential KW - Uncertainty budget KW - Silica nanoparticles KW - NanoValid PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-488483 DO - https://doi.org/10.5281/zenodo.3379815 SP - 1 EP - 10 PB - Zenodo CY - Geneva AN - OPUS4-48848 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Brandes, E. A1 - Stolz, T. A1 - Adebahr-Lindner, Yvonne A1 - Krischok, Frank T1 - Sicherheitstechnische Kenngrößen für die Tankschifffahrt auf Binnenwasserstraßen T1 - Safety characteristic data for the tanker shipping on inland waterways N2 - Im Europäisches Übereinkommen über die Internationale Beförderung gefährlicher Güter auf Binnenwasserstraßen ist festgelegt, welche gefährlichen Güter unter welchen Bedingungen auf europäischen Binnenwasserstraßen befördert werden dürfen. Tabelle C ‚Verzeichnis der zur Beförderung in Tankschiffen zugelassenen gefährlichen Stoffe in numerischer Reihenfolge’ (ADN 3.2.2) listet für die Stoffe, Gemische und Lösungen, deren Beförderung in Tankschiffen zugelassen ist, die anzuwendenden besonderen Vorschriften entweder in vollständiger Information oder in kodierter Form auf. In dieser Tabelle C werden für die einzelnen Stoffe vor allem die zu verwendenden Tankschifftypen, deren Ausrüstung sowie Anforderungen hinsichtlich des Explosionsschutzes, des Schutzes der aquatischen Umwelt und des Schutzes der Menschen vor längerfristigen gesundheitlichen Schäden festgelegt. Bei dem Datenmaterial handelt es sich um durch PTB und BAM bewertete, experimentell oder rechnerisch ermittelte sicherheitstechnische Kenngrößen sowie um Angaben zu den aquatoxischen Eigenschaften und zu den längerfristigen gesundheitlichen Wirkungen auf den Menschen. Die Angaben zum Wasserverunreinigungspotential und die Zuordnungen zu den aquatoxischen Gefahren N1, N2, N3 wurden im Rahmen der Arbeiten der Zentralkommission für die Rheinschifffahrt (ZKR) zu Tabelle C vom Umweltbundesamt (UBA, J. Seelisch) zusammengestellt und bewertet. Die Angaben zu den längerfristigen gesundheitlichen Wirkungen auf den Menschen entsprechen den harmonisierten Einstufungen der EU. KW - Sicherheitstechnische Kenngrößen KW - Ladetankausrüstung KW - Tankschifftyp KW - ADN Tabelle C KW - Binnenwasserstraßen KW - Beförderung gefährlicher Güter KW - Europäisches Übereinkommen PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-495985 DO - https://doi.org/10.7795/530.20190422 SP - 1 EP - 261 AN - OPUS4-49598 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Werder, Julia A1 - Simon, Sebastian A1 - Meng, Birgit ED - Gemrich, J. T1 - Hydrothermal Treatment of Ultra-High-Performance Concrete: Mechanical Properties and Phase Composition N2 - The advantages of treating prefabricated components made of Ultra-High-Performance Concrete (UCPC) at 90 °C are largely recognized, while hydrothermal treatment at 185 °C and the corresponding saturation pressure of 1.1 MPa, in contrast, is not applied in building practice so far and was studied only by a few researchers. In the research presented, the parameters pre-storage-time before treatment and dwell time in the autoclave were systematically varied. The results illustrate in which way compressive strength increases with the duration of treatment. Already samples which were only heated up and immediately cooled down show an increase in strength compared to the 28-day reference of about 10 %. After 20 h the maximum increase of about 25 % is reached. Interestingly the compressive strength of samples treated very long hardly decreases. It can be therefore concluded that for the composition investigated the achievable mechanical strength is not severely sensitive regarding the duration of the treatment. Also, pre-storage times before autoclaving longer than 0.5 days showed no significant impact on strength development. The phase composition measured by XRD exhibits significant changes compared to the reference. The amount of ettringite and portlandite have vanished, the cement clinker phases are substantially decreased and hydroxylellestadite and hydrogarnet are formed as new phases. The increase in strength can be assigned to an improved pozzolanic and hydraulic reaction. Contradictory to literature, there was found no tobermorite, a mineral which is known to be susceptible for disintegration at Long autoclaving duration. This explains why no significant strength loss appeared. T2 - 15th International Congress on the Chemistry of Cement CY - Prague, Czech Republik DA - 16.09.2019 KW - Hydrothermal treatment KW - UHPC KW - Phase composition KW - Mechanical strength PY - 2019 SN - 2523-935X SP - 1 EP - 11 AN - OPUS4-49481 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Werder, Julia A1 - Gardei, André A1 - Meng, Birgit ED - Caprai, V. ED - Brouwers, H. J. H. T1 - Functionalization of fibres for cement-based materials - selected test methods N2 - The low tensile strength of cement-based materials can be improved by the addition of fibres. In a joint research project, an industrial partner designed special coatings for polymer and carbon fibres by integrating surfactants and hydrophilic compounds. Aim of the developed functionalization was to ensure an even coverage of the fibre surfaces and to anchor them chemically in the cement-based matrix. Task of the BAM was to quantify the effect of the improved bond. In a first step a workable mortar adjusted to the strength of the tested fibres was developed and the fibre distribution assessed by light microscopy and computed tomography. To test the new coating for its efficiency to prevent cracking during hardening and to improve the loadbearing behaviour new test setups were developed or existing methods were adjusted. The experiments showed that the functionalization leads to a reduction of the crack area measured after the exposure of the wet mortar to strong drying conditions in the wind channel. Regarding the Efficiency to mitigate shrinkage cracks the functionalisation turned out to be more efficient for fibres made from polyacrylonitrile (PAN) than for carbon fibres. An improvement of the tensile strength after cracking of the cementitious matrix could only be documented for the coated carbon fibres. It could be quantified, however, only in the three-point bending tests because the fibres turned out to be too brittle for the applied single fibre pull-through test. T2 - 2nd International Conference on Sustainable Building Materials CY - Eindhoven, Netherlands DA - 12.08.2019 KW - Fibres KW - Functionalization KW - Mortar KW - Computed tomography KW - Shrinkage PY - 2019 VL - 5 SP - 16 EP - 25 AN - OPUS4-49480 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lüth, Peter A1 - Frost, K. A1 - Kurth, Lutz A1 - Malow, Marcus A1 - Schmidt, Martin A1 - Michael-Schulz, Heike A1 - Uhlig, S. A1 - Zakel, S. T1 - CEQAT-DGHS Ringversuchsprogramm für die Chemikaliensicherheit - Schlussfolgerungen N2 - Die Ursachen für Chemikalienunfälle können vielfältig sein. Prävention beginnt bereits im Prüflabor, wenn Chemikalien auf ihre gefährlichen Eigenschaften getestet werden. Dazu sind Prüfmethoden entwickelt und veröffentlicht worden, die heute weltweit Anwendung finden. Auf die Validität der Prüfmethode und richtige Durchführung der Prüfung im Laboratorium müssen sich Sicherheitsfachkräfte, Transporteure oder Händler verlassen können. Anhand der in den letzten 10 Jahren im Rahmen des CEQAT-DGHS von BAM und PTB durchgeführten Ringversuche (RV) wird gezeigt, dass bei allen bisher untersuchten Prüfmethoden ein Verbesserungsbedarf besteht. Die RV müssen daher zunächst auf die Methodenverbesserung und -validierung abzielen und nicht auf Leistungstests. Das Labormanagement und die praktische Durchführung der Prüfung sind in vielen Laboratorien verbesserungsbedürftig. Der Begriff „Erfahrung der Prüfer“ ist kritisch zu sehen: Eine „lange Erfahrung mit vielen Prüfungen“ ist nicht unbedingt ein Garant für richtige Ergebnisse. T2 - 15. BAM-PTB-Kolloquium zur chemischen und physikalischen Sicherheitstechnik CY - Braunschweig, Germany DA - 21.05.2019 KW - Gefahrgut KW - Gefahrstoff KW - Ringversuch KW - Prüfmethode KW - Validierung KW - Qualitätssicherung PY - 2019 UR - https://www.ptb.de/cms/index.php?id=18763 DO - https://doi.org/10.7795/210.20190521M SP - 1 EP - 8 PB - Physikalisch-Technische Bundesanstalt (PTB) CY - Braunschweig AN - OPUS4-49489 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lüth, Peter T1 - CEQAT-DGHS Ringversuchsprogramm für die Chemikaliensicherheit – Entwicklung von Verfahren zur Verifizierung der Prüfapparatur am Beispiel der Prüfmethode UN Test N.5 N2 - Prävention beginnt im Prüflabor, wenn Chemikalien auf ihre gefährlichen Eigenschaften getestet werden. Dazu sind Prüfmethoden entwickelt und veröffentlicht worden, die heute weltweit Anwendung finden. Auf die Validität der Prüfmethode und richtige Durchführung der Prüfung im Laboratorium müssen sich Sicherheitsfachkräfte, Transporteure oder Händler verlassen können. Anhand der in den letzten 10 Jahren im Rahmen des CEQAT-DGHS von BAM und PTB durchgeführten Ringversuche (RV) wird gezeigt, dass bei allen bisher untersuchten Prüfmethoden ein Verbesserungsbedarf besteht. Die RV müssen daher zunächst auf die Methodenverbesserung und -validierung abzielen und nicht auf Leistungstests. Das Labormanagement und die praktische Durchführung der Prüfung sind in vielen Laboratorien verbesserungsbedürftig. Der Begriff „Erfahrung der Prüfer“ ist kritisch zu sehen: Eine „lange Erfahrung mit vielen Prüfungen“ ist nicht unbedingt ein Garant für richtige Ergebnisse. Bei der Prüfung der gefährlichen Eigenschaften von Chemikalien sind Referenzmaterialen auf Grund der Instabilität in der Regel nicht verfügbar. Für Prüflaboratorien sind RV daher eine Alternative bei der Qualitätssicherung. RV sind jedoch aufwendig und können nur in relativ großen Zeitabständen durchgeführt werden. Es sind deshalb Verfahren zur Verifizierung z. B. der in den Laboratorien verwendeten Prüfapparaturen zu entwickeln. Die Entwicklung von Verifizierungsverfahren wird am Bespiel der Prüfmethode UN Test N.5 demonstriert. T2 - 15. BAM-PTB-Kolloquium zur chemischen und physikalischen Sicherheitstechnik CY - Braunschweig, Germany DA - 21.05.2019 KW - Gefahrgut KW - Gefahrstoff KW - Ringversuch KW - Prüfmethode KW - Validierung KW - Qualitätssicherung KW - Verifizierung PY - 2019 AN - OPUS4-49493 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lüth, Peter T1 - CEQAT-DGHS Ringversuchsprogramm für die Chemikaliensicherheit - Schlussfolgerungen N2 - Die Ursachen für Chemikalienunfälle können vielfältig sein. Prävention beginnt bereits im Prüflabor, wenn Chemikalien auf ihre gefährlichen Eigenschaften getestet werden. Dazu sind Prüfmethoden entwickelt und veröffentlicht worden, die heute weltweit Anwendung finden. Auf die Validität der Prüfmethode und richtige Durchführung der Prüfung im Laboratorium müssen sich Sicherheitsfachkräfte, Transporteure oder Händler verlassen können. Anhand der in den letzten 10 Jahren im Rahmen des CEQAT-DGHS von BAM und PTB durchgeführten Ringversuche (RV) wird gezeigt, dass bei allen bisher untersuchten Prüfmethoden ein Verbesserungsbedarf besteht. Die RV müssen daher zunächst auf die Methodenverbesserung und -validierung abzielen und nicht auf Leistungstests. Das Labormanagement und die praktische Durchführung der Prüfung sind in vielen Laboratorien verbesserungsbedürftig. Der Begriff „Erfahrung der Prüfer“ ist kritisch zu sehen: Eine „lange Erfahrung mit vielen Prüfungen“ ist nicht unbedingt ein Garant für richtige Ergebnisse. T2 - 15. BAM-PTB-Kolloquium zur chemischen und physikalischen Sicherheitstechnik CY - Braunschweig, Germany DA - 21.05.2019 KW - Gefahrgut KW - Gefahrstoff KW - Ringversuch KW - Prüfmethode KW - Validierung KW - Qualitätssicherung PY - 2019 AN - OPUS4-49486 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Simkin, Roman T1 - Oxidation behavior of FeCr model alloys in synthetic air at temperatures above 600 °C N2 - The life time of mechanical components in high temperature applications is basically determined by their workings. Corrosion determines the loss of material corresponding to the loss of the effective load-bearing section and consequently increasing stress levels. To improve the material selection for such applications a numerical life prediction corrosion model for different alloys and environments is needed. Based on the ferritic alloys FeCr and FeCrCo a first quantitative model is to be developed. For this purpose, the alloys are aged at 600°C, 650°C and 700°C in synthetic air under normal pressure for between 10 and 240 hours. The first objective is to establish a quantitative relationship between the oxidation rate as a function of composition and microstructure of the alloys. The influence of the inner interface as an essential parameter for transport by diffusion on the oxidation kinetics is discussed in this presentation. T2 - Gordon Research Conference CY - New London, New Hempshire, USA DA - 21.07.2019 KW - High temperature corrosion KW - Oxidation KW - Synthetic air KW - Modeling KW - FeCr- alloys PY - 2019 AN - OPUS4-49464 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lüth, Peter A1 - Frost, K. A1 - Kurth, Lutz A1 - Malow, Marcus A1 - Schmidt, Martin A1 - Michael-Schulz, Heike A1 - Uhlig, S. A1 - Zakel, S. T1 - CEQAT-DGHS Ringversuchsprogramm für die Chemikaliensicherheit – Entwicklung von Verfahren zur Verifizierung der Prüfapparatur am Beispiel der Prüfmethode UN Test N.5 N2 - Prävention beginnt im Prüflabor, wenn Chemikalien auf ihre gefährlichen Eigenschaften getestet werden. Dazu sind Prüfmethoden entwickelt und veröffentlicht worden, die heute weltweit Anwendung finden. Auf die Validität der Prüfmethode und richtige Durchführung der Prüfung im Laboratorium müssen sich Sicherheitsfachkräfte, Transporteure oder Händler verlassen können. Anhand der in den letzten 10 Jahren im Rahmen des CEQAT-DGHS von BAM und PTB durchgeführten Ringversuche (RV) wird gezeigt, dass bei allen bisher untersuchten Prüfmethoden ein Verbesserungsbedarf besteht. Die RV müssen daher zunächst auf die Methodenverbesserung und -validierung abzielen und nicht auf Leistungstests. Das Labormanagement und die praktische Durchführung der Prüfung sind in vielen Laboratorien verbesserungsbedürftig. Der Begriff „Erfahrung der Prüfer“ ist kritisch zu sehen: Eine „lange Erfahrung mit vielen Prüfungen“ ist nicht unbedingt ein Garant für richtige Ergebnisse. Bei der Prüfung der gefährlichen Eigenschaften von Chemikalien sind Referenzmaterialen auf Grund der Instabilität in der Regel nicht verfügbar. Für Prüflaboratorien sind RV daher eine Alternative bei der Qualitätssicherung. RV sind jedoch aufwendig und können nur in relativ großen Zeitabständen durchgeführt werden. Es sind deshalb Verfahren zur Verifizierung z. B. der in den Laboratorien verwendeten Prüfapparaturen zu entwickeln. Die Entwicklung von Verifizierungsverfahren wird am Bespiel der Prüfmethode UN Test N.5 demonstriert. T2 - 15. BAM-PTB-Kolloquium zur chemischen und physikalischen Sicherheitstechnik CY - Braunschweig, Germany DA - 21.05.2019 KW - Gefahrgut KW - Gefahrstoff KW - Ringversuch KW - Prüfmethode KW - Validierung KW - Qualitätssicherung KW - Verifizierung PY - 2019 UR - https://www.ptb.de/cms/index.php?id=18763 DO - https://doi.org/10.7795/210.20190521E SP - 1 EP - 10 CY - Braunschweig AN - OPUS4-49495 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lüth, Peter A1 - Frost, K. A1 - Kurth, Lutz A1 - Malow, Marcus A1 - Michael-Schulz, Heike A1 - Schmidt, Martin A1 - Schulte, Petra A1 - Uhlig, S. A1 - Zakel, S. T1 - CEQAT-DGHS Interlaboratory Test Programme for Chemical Safety - Need of Test Methods Validation N2 - Safety experts, manufacturers, suppliers, importers, employers or consumers must be able to rely on the validity of safety-related test methods and on correct test results and assessments in the laboratory. Via the eChemPortal lots of data from the REACH registration dossiers are available. However, the quality and correctness of the information remains in the responsibility of the data submitter. Unfortunately, we found more or less appropriate information on physicochemical properties and concluded that more quality or adequacy of any data submitted will be needed. Interlaboratory tests play a decisive role in assessing the reliability of test results. Interlaboratory tests on different test methods have been performed by Bundesanstalt für Materialforschung und –prüfung (BAM) and Physikalisch-Technische Bundesanstalt (PTB) in collaboration with the QuoData GmbH during the last 10 years. Significant differences between the results of the participating laboratories were observed in all interlaboratory tests. The deviations of the test results were not caused only by laboratory faults but also by deficiencies of the test method. In view of the interlaboratory test results the following conclusions can be drawn: • To avoid any discrepancy on classification and labelling of chemicals it should become state of the art to use validated test methods and the results accompanied by the measurement uncertainty. • A need for improvement is demonstrated for all examined test methods. Thus, interlaboratory tests shall initially aim at the development, improvement and validation of the test methods and not on proficiency tests. • The laboratory management and the practical execution of the tests need to be improved in many laboratories. • The term "experience of the examiner" must be seen critically: A "long experience with many tests" is not necessarily a guarantee for correct results. T2 - 16th International Symposium on Loss Prevention and Safety Promotion in the Process Industries and accompanying exhibition. Loss prevention 2019 CY - Delft, The Netherlands DA - 16.06.2019 KW - Dangerous goods KW - Hazardous substances KW - Round robin test KW - Interlaboratory comparison KW - Test method KW - Validation KW - Quality assurance PY - 2019 UR - https://www.aidic.it/cet/19/77/001.pdf SN - 978-88-95608-74-7 DO - https://doi.org/10.3303/CET1977001 SN - 2283-9216 VL - 77 SP - 1 EP - 6 PB - Italian Association of Chemical Engineering AN - OPUS4-49496 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fayet, G. T1 - Predictive Methods for Determining the Thermal Decomposition Properties of Hazardous Substances N2 - Due to the fast development and availability of computers, predictive approaches are increasingly used in the evaluation process of hazardous substances complementary to experiments. Their use was recommended as alternative to experimental testing by the REACH regulation to complete the lack of knowledge on properties for existing substances that must be registered before 2018 (upon quantities). Among the proposed predictive approaches, Quantitative Structure Property Relationships (QSPR) are powerful methods to predict macroscopic properties from the only molecular structure of substances. In that context, the HAZPRED project (2015-2018, founded by the SAF€RA consortium) aims to develop theoretical models (e.g. QSPR) and small-scale tests to predict complex physico-chemical properties (e.g. thermal stability, explosivity) of hazardous substances to complete the lack of knowledge on these hazardous substances quickly or to understand their decomposition behaviour better. In particular, this contribution will present the work done in this project on the physical hazards of organic peroxides and self-reactive substances: gathering of existing experimental data, new experimental campaigns, review of existing models and proposition of new estimation methods. T2 - 16th International Symposium on Loss Prevention and Safety Promotion in the Process Industries CY - Delft, The Netherlands DA - 16.06.2019 KW - Self-reactive substances KW - QSPR KW - HAZPRED KW - Organic peroxides PY - 2019 AN - OPUS4-49509 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heßmann, Jennifer T1 - Entwicklung einer neuartigen Fügetechnologie für artungleiche Werkstoffe N2 - Vorstellung einer neuartigen Fügetechnologie für artungleiche Werkstoffe (Stahl und Aluminium) mit Hilfe Laserstrahlschweißen und elektromagnetischer Schmelzbadbeeinflussung. T2 - Assistentenseminar der WGF 2019 CY - Braunlage, Germany DA - 25.09.2019 KW - Fügetechnologie KW - Elektromagnetsiche Schmelzbadbeeinflussung KW - Artungleiche Werkstoffe KW - Laserstrahlschweißen KW - Stahl und Aluminium PY - 2019 AN - OPUS4-49524 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kämpf, K. T1 - Test Guideline on Particle Size and Size Distribution of Manufactured Nanomaterials N2 - The particle size distribution is considered the most relevant information for nanoscale property identification and material characterization. The current OECD test guideline on particle size and size distribution (TG 110) is not applicable to ‘nano-sized’ objects. In this project we thus develop a new OECD test guideline for the measurement of the size and size distribution of particles and fibers with at least one dimension in the nanoscale. A fiber is defined as an object having an aspect ratio of length/diameter l/d >3. The width and length of each fiber should be measured concurrently. In order to measure the particle size distributions, many techniques are available. 9 methods for particles and 2 methods for fibres have been tested in a prevalidation study and appropriate methods will be compared in an interlaboratory round robin test starting in February 2019. T2 - Workshop zur gemeinsamen Forschungsstrategie der Bundesoberbehörden „Nanomaterialien und andere innovative Werkstoffe: anwendungssicher und umweltverträglich“ CY - Berlin, Germany DA - 02.09.2019 KW - OECD KW - Nano KW - Guideline KW - Particle size distributuion KW - Prüfrichtlinie PY - 2019 AN - OPUS4-49507 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schütz, R. A1 - Maragh, J. A1 - Weaver, J. A1 - Rabin, Ira A1 - Masic, A. T1 - The Temple Scroll: Reconstructing an ancient manufacturing practice N2 - The miraculously preserved 2000-year-old Dead Sea Scrolls, ancient texts of invaluable historical significance, were discovered in the mid-20th century in the caves of the Judean desert. The texts were mainly written on parchment and exhibit vast diversity in their states of preservation. One particular scroll, the 8-m-long Temple Scroll is especially notable because of its exceptional thinness and bright ivory color. The parchment has a layered structure, consisting of a collagenous base material and an atypical inorganic overlayer. We analyzed the chemistry of the inorganic layer using x-ray and Raman spectroscopies and discovered a variety of evaporitic sulfate salts. This points toward a unique ancient production technology in which the parchment was modified through the addition of the inorganic layer as a writing surface. Furthermore, understanding the properties of these minerals is particularly critical for the development of suitable conservation methods for the preservation of these invaluable historical documents. KW - Temple Scroll KW - Dead Sea Scrolls PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-495314 DO - https://doi.org/10.1126/sciadv.aaw7494 VL - 5 IS - 9 SP - 1 EP - 9 PB - AAAS AN - OPUS4-49531 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rabin, Ira A1 - Krutzsch, M. T1 - The Writing Surface Papyrus and its Materials N2 - Our experimental knowledge about the inks of antiquity and late antiquity rarely goes beyond their visual description. In rare cases, inks typology has been determined by means of microscopy and reflectography, i.e. using their physical and optical properties, respectively. Since carbon, plant and iron gall inks belong to different classes of compounds they could be easily distinguished had only pure inks been used. Even these crude observations suggest that the inks used differed greatly in their composition. Reconstruction of the ink recipes with the help of advanced non-destructive analytical techniques could serve as a powerful accessory for in the studies of ancient papyri. The proposed paper will present a short survey of the methods of material analysis and the challenges offered by ancient inks. The examples of the ink studies from the collections of the Israel Museum in Jerusalem and Egyptian Museum in Berlin will conclude the paper. T2 - 28th Congress of Papyrology CY - Barcelona, Spain DA - 01.08.2016 KW - Papyrus KW - Ink PY - 2019 SP - 773 EP - 781 AN - OPUS4-49532 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niemz, P. A1 - Baensch, Franziska A1 - Brunner, A. J. A1 - Gaff, M. T1 - Acoustic Emission Analysis and Synchrotron- Based Microtomography on Glued Shear Strength Samples from Spruce Solid Wood N2 - For a better understanding of the damage of glued wood tensile tests on miniature specimens made of glued spruce wood with acoustic emission and in-situ synchrotron-based X-ray computer microtomography has been monitored. As adhesive, urea-formaldehyde resin was used. For comparison purposes, tensile tests were carried out on solid wood and bonded miniature tensile shear samples with acoustic emission. The acoustic emission signals of all experiments were with classified pattern recognition. This resulted in two classes of signals for each two frequency peaks. In one class was the low-frequency, in the other the higher frequency peak of higher intensity, but this essentially independent from the structure (solid wood or plywood) and the size scale of the test specimens. The influence of the adhesive layers was determined on plywood test specimens in laboratory scale and on miniature test specimens with an adhesive layer and selected fiber orientations examined. This gave evidence that the sound emission signals from the failure of the adhesive layer presumably of the class with low frequency signals peak in the range of services can be assigned. T2 - 21st International Nondestructive Testing and Evaluation of Wood Symposium CY - Freiburg, Germany DA - 24.09.2019 KW - Bondline KW - Insitu test KW - Acoustic emission KW - Sychrotron tomography PY - 2019 SP - 168 EP - 175 AN - OPUS4-49558 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmidt, Martin T1 - CEQAT-DGHS Interlaboratory Test Programme for Chemical Safety - Need of Test Methods Validation - N2 - Safety experts, manufacturers, suppliers, importers, employers or consumers must be able to rely on the validity of safety-related test methods and on correct test results and assessments in the laboratory. Via the eChemPortal lots of data from the REACH registration dossiers are available. However, the quality and correctness of the information remains in the responsibility of the data submitter. Unfortunately, we found more or less appropriate information on physicochemical properties and concluded that more quality or adequacy of any data submitted will be needed. Interlaboratory tests play a decisive role in assessing the reliability of test results. Interlaboratory tests on different test methods have been performed by Bundesanstalt für Materialforschung und –prüfung (BAM) and Physikalisch-Technische Bundesanstalt (PTB) in collaboration with the QuoData GmbH during the last 10 years. Significant differences between the results of the participating laboratories were observed in all interlaboratory tests. The deviations of the test results were not caused only by laboratory faults but also by deficiencies of the test method. In view of the interlaboratory test results the following conclusions can be drawn: • To avoid any discrepancy on classification and labelling of chemicals it should become state of the art to use validated test methods and the results accompanied by the measurement uncertainty. • A need for improvement is demonstrated for all examined test methods. Thus, interlaboratory tests shall initially aim at the development, improvement and validation of the test methods and not on proficiency tests. • The laboratory management and the practical execution of the tests need to be improved in many laboratories. • The term "experience of the examiner" must be seen critically: A "long experience with many tests" is not necessarily a guarantee for correct results. T2 - 16th International Symposium on Loss Prevention and Safety Promotion in the Process Industrie CY - Delft, Netherlands DA - 16.06.2019 KW - Gefahrgut KW - Gefahrstoff KW - Ringversuch KW - Validierung KW - Qualitätssicherung KW - Prüfmethode PY - 2019 AN - OPUS4-49568 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kiefer, P. T1 - Density, microhardness and elastic moduli of hydrous soda-lime silicate glasses N2 - The effect of structural water on density, elastic constants and microhardness of water-bearing soda-lime-silica glasses of up to 21.5 mol% total water is studied. T2 - 25th International Congress on Glass (ICG2019) CY - Boston, MA, USA DA - 09.06.2019 KW - Elastic constants KW - Soda-lime-silica glass KW - Water content KW - Microhardness PY - 2019 AN - OPUS4-49537 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waurischk, Tina T1 - Subcritical crack growth in hydrous silicate glass N2 - Ambient water influences sub-critical crack growth (SCCG) from microscopic surface flaws, leading to stress corrosion at the crack tip. The complex influence of humidity accelerating slow crack propagation (region I) is well studied only for dry commercial NCS glass (< 1000 ppm water). To shed light on this influence, the effect of water is mimicked by studying SCCG water-bearing glasses. For this purpose, water-bearing silicate glasses of 8 wt% total water were synthesized at 0.5 GPa and compared to dry glasses. SCCG was measured in double cantilever beam geometry. For dry glasses, 3 trends in crack velocity vs. stress intensity, KI, curve were found. The slope in region I increases in the order NCS < NBS < BaCS < NZnS < NAS glass. The velocity range of region II, reflecting the transition between corrosion affected and inert crack growth (region III), varies within one order of magnitude among these glasses. The KI region of inert crack growth strongly scatters between 0.4 and 0.9 MPam0.5. For hydrous glasses, it is found that water strongly decreases Tg, form a new sub-Tg internal friction peak caused by molecular water, and makes the glasses more prone to SCCG. The observed trends will be discussed in terms of the effects of Youngs Modulus on the strain energy release rate and energy dissipation related to mechanical glass relaxation phenomena. T2 - 25th International Congress on Glass (ICG2019) CY - Boston, MA, USA DA - 09.06.2019 KW - Internal friction KW - Soda-lime silicate glass KW - Crack growth KW - Water content KW - DCB PY - 2019 AN - OPUS4-49536 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waurischk, Tina A1 - Müller, Ralf T1 - Subcritical crack growth in hydrous soda-lime silicate glass N2 - Glass strength and fatigue is limited by surface cracks. As subcritical crack growth (SCCG) is governed by ambient humidity, stress corrosion at the crack tip is widely accepted to be the underlying mechanism. However, as water is known to have decisive effect on glass properties and can rapidly enter the crack tip near glass region, SCCG could be affected by such water related phenomena. We tried to mimic these effects studying water dissolution and speciation, mechanical properties, and SCCG in water-bearing glasses. For this purpose, glasses up to 8 wt% water have been prepared by means of high-pressure melting of glass powder - water mixtures. As part of this effort, SCCG in dry and hydrous commercial micros¬cope slide glass (CW = 6 wt%) was studied in double cantilever beam (DCB) geometry and sub-Tg relaxation was measured by Dynamic Mechanical Analysis (DMA). For SCCG in ambient air (24% r.h.), SCCG was promoted by the presence of 6wt% bulk water with respect to the dry glass. On the other hand, stress intensity values, KI, required to cause slow crack growth (v < 10-6 ms-1) resemble literature findings for float glass of similar composition in liquid water, which might represent the maximum possible promoting effect of ambient water on SCCG. For SCCG in vacuum (10-3 mbar), dissolved bulk water causes even more pronounced effects. Most strikingly, it strongly decreases the slope of the log v(KI)-curve, which is a measure of dissipated energy during fracture. A strong increase of sub-Tg relaxation with increasing water content was confirmed by DMA. As a consequence, slow crack growth occurs at KI values as measured in the dry glass whereas fast crack growth occurs at much larger KI than that of the dry glass. Kinks and shoulders shown by the inert log v(KI)-curve indicate that bulk water does not simply affect bulk mechanical properties. T2 - 9th Otto Schott Colloquium CY - Jena, Germany DA - 09.09.2019 KW - Internal friction KW - Soda-lime silicate glass KW - Crack growth KW - Water content KW - DCB PY - 2019 AN - OPUS4-49534 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rühle, Bastian T1 - Surface Functional Group Quantification on Micro- and Nanoparticles N2 - Organic and inorganic micro- and nanoparticles are increasingly used as drug carriers, fluorescent sensors, and multimodal labels in the life and material sciences. Typically, these applications require further functionalization of the particles with, e.g., antifouling ligands, targeting bioligands, stimuli-responjsive caps, or sensor molecules. Besides serving as an anchor point for subsequent functionalization, the surface chemistry of these particles also fundamentally influences their interaction with the surrounding medium and can have a significant effect on colloidal stability, particle uptake, biodistribution, and particle toxicity in biological systems. Moreover, functional groups enable size control and tuning of the surface during the synthesis of particle systems. For these reasons, a precise knowledge of the chemical nature, the total number of surface groups, and the number of groups on the particle surface that are accessible for further functionalization is highly important. In this contribution, we will will discuss the advantages and limitiations of different approaches to quantify the amount of commonly used surface functional groups such as amino,[1,2] carboxy,[1,2] and aldehyde groups.[3] Preferably, the quantification is carried out using sensitive and fast photometric or fluorometric assays, which can be read out with simple, inexpensive instrumentation and can be validated by complimentary analytic techniques such as ICP-OES and quantitative NMR. T2 - NANAX Hamburg CY - Hamburg, Germany DA - 16.09.2019 KW - Microparticles KW - Nanoparticles KW - Quantitative Analysis KW - Surface KW - Funtional Groups PY - 2019 AN - OPUS4-49616 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rahrig, M. T1 - 3D Inspection of the restoration and conservation of stained glass N2 - The initial focus of this research was on the development of a general workflow for the documentation and monitoring of historical stained glass windows using structured light scanning. Therefore windows from different churches, time periods and with different corrosion and damage phenomena were scanned before and after conservation measures. T2 - 27th CIPA International Symposium “Documenting the past for a better future” CY - Ávila, Spain DA - 01.09.2019 KW - Stained glass KW - Restoration and conservation KW - Structured light scanning KW - 3D inspection KW - Glass scanning PY - 2019 AN - OPUS4-49600 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Akatsuka, C. A1 - Honma, T. A1 - Müller, Ralf A1 - Reinsch, Stefan A1 - Tanaka, S. A1 - Komatsu, T. T1 - Surface crystallization and gas bubble formation during conventional heat treatment in Na2MnP2O7 glass N2 - The crystallization behavior of sodium ion conductive Na2MnP2O7 glass was examined to clarify the crystallization mechanism. The formation of thermodynamically metastable phase, layered Na2MnP2O7, at the surface of the glass occurred. Heat treatment at 430 °C for 3 h lead to surface crystals of Na2MnP2O7 oriented with the (101) direction perpendicular to the sample surface. As the heat treatment temperature increased, the glass-ceramic samples deformed, and the presence numerous micro bubbles due to dissolved water was detected. KW - Glass-ceramic KW - Crystallization KW - Sodium ion batteries KW - Bubble formation KW - Phosphate PY - 2019 DO - https://doi.org/10.1016/j.jnoncrysol.2019.01.030 VL - 510 SP - 36 EP - 41 PB - Elsevier B.V. AN - OPUS4-49618 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Staude, Andreas A1 - Scholtz, G. A1 - Dunlop, J. A. T1 - Trilobite compound eyes with crystalline cones and rhabdoms show mandibulate affinities N2 - Most knowledge about the structure, function, and evolution of early compound eyes is based on investigations in trilobites. However, these studies dealt mainly with the cuticular lenses and little was known about internal anatomy. Only recently some data on crystalline cones and retinula cells were reported for a Cambrian trilobite species. Here, we describe internal eye structures of two other trilobite genera. The Ordovician Asaphus sp. reveals preserved crystalline cones situated underneath the cuticular lenses. The same is true for the Devonian species Archegonus (Waribole) warsteinensis, which in addition shows the fine structure of the rhabdom in the retinula cells. These results suggest that an apposition eye with a crystalline cone is ancestral for Trilobita. The overall similarity of trilobite eyes to those of myriapods, crustaceans, and hexapods corroborates views of a phylogenetic position of trilobites in the stem lineage of Mandibulata. KW - Coputed tomography KW - Crystalline cones PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-483889 DO - https://doi.org/10.1038/s41467-019-10459-8 SN - 2041-1723 VL - 10 SP - 2503, 1 EP - 7 PB - Nature AN - OPUS4-48388 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Hydrogen in weld joints - An underestimated risk? - Utilization potential of gas analytics versus safety of welded components N2 - Hydrogen was once called “the versatile embrittler” [1], which summarizes very well the effect on reduction of ductility and/or toughness in technical alloys like steel. In that connection, welding is one of the most important component fabrication technologies. During welding, hydrogen can be transferred to the weld pool from manifold sources (like contaminations, residuals at the surface, etc.). As hydrogen embrittles a material, the safety of welded components with hydrogen is always a critical issue. Weld heat input causes additional changes in the microstructure like grain growth or partial dissolution of precipitates and many more. All these things influence the mechanical properties and also represent hydrogen traps. These traps decrease the hydrogen diffusion compared to the ideal lattice. The result can be so-called delayed hydrogen assisted cracking (HAC) of the weld joint due to the significantly decreased diffusivity by trapped hydrogen. This is often an underestimated risk as those cracks can appear in the weld joint even after some days! It is essential to know about hydrogen ingress during welding and the microstructure specific hydrogen diffusion. Both are depended on weld parameter influence and the chemical composition of the base material and weld metal. For that purpose, gas analytic methods like solid-state carrier gas hot extraction (CGHE) are useful tools to: (1) identify detrimental hydrogen concentrations from weld joints, (2) binding energies from hydrogen traps by thermal desorption analysis or (3) high-temperature diffusion coefficients. Those values are extremely important for welding practice in terms of recommendations on realistic hydrogen removal heat treatment (HRHT) after welding. Considering the increasing use of “digital” experiments, the data is also needed for reliable numerical simulations of HAC process or HRHT-effectiveness. The present contribution gives an overview on the influence of hydrogen on weld joints, the necessity, methods and standards for hydrogen determination (CGHE) with the aim of fabrication of safe welded and crack-free components. [1] R. A. Oriani (1987), Corrosion 43(7):390-397. doi: 10.5006/1.3583875 T2 - 20. Tagung Festkörperanalyse - FKA20 CY - Vienna, Austria DA - 01.07.2019 KW - Hydrogen KW - Welding KW - Gas analytic PY - 2019 AN - OPUS4-48402 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Auslagerungsversuche von Reinzink-Standardproben unter verschiedenen atmosphärischen Bedingungen und in Straßentunneln N2 - Der Vortrag berichtet über die Auslagerung von Standardproben nach DIN EN ISO 9223 bis 9226 aus Zink, Stahl, Kupfer und Aluminium auf den verschiedenen atmosphärischen Bewitterungsständen der Bundesanstalt für Materialforschung und -prüfung (BAM). Im Vortrag werden die Masseverluste, Korrosionsgeschwindigkeiten und Korrosivitätskategorien der Standardproben im freibewitterten und überdachten Bereich nach einem Jahr vorgestellt und Unterschiede hinsichtlich der Atmosphärenbedingungen aufgezeigt. Freibewitterte Proben zeigen dabei deutliche Unterschiede hinsichtlich ihres Korrosionsverhaltens im Vergleich zu überdachten Proben. Die ermittelten Korrosivitätskategorien sind sowohl standort- als auch materialspezifisch. T2 - 11. Arbeitskreissitzung „Zink und Zinküberzüge“ des GfKORR e. V. CY - Frankfurt a. M., Germany DA - 03.07.2019 KW - Atmosphärische Korrosion KW - Auslagerungsversuche KW - Freibewitterung KW - Korrosion PY - 2019 AN - OPUS4-48406 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kiefer, P. T1 - Subcritical crack growth in water bearing soda-aluminosilicate glasses N2 - The subcritical crack growth in water bearing soda-aluminosilicate glasses is compared to the crack growth in a commercial soda-lime silicate glass. The water speciation is shown for comparison of water species in the material. Differences will be discussed in the poster session. T2 - Glastechnische Tagung 2019 CY - Nürnberg, Germany DA - 13.05.2019 KW - Glass KW - Crack growth KW - Vickers KW - Water speciation PY - 2019 AN - OPUS4-48343 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hähl, H. A1 - Griffo, A. A1 - Safaridekhohneh, N. A1 - Heppe, J. A1 - Backes, Sebastian A1 - Lienemann, M. A1 - Linder, M. B. A1 - Santen, L. A1 - Laaksonen, P. T1 - Dynamic assembly of glass II hydrophobins from T. reesei at the air-water interface N2 - Class II hydrophobins are amphiphilic proteins produced by filamentous fungi with the tendency to accumulate at the air-water interface. They show unusual adsorption kinetics with a coverage-independent adsorption rate, which was monitored with ellipsometry and atomic force microscopy. A theoretical model was introduced to identify the underlying mechanism. KW - Hydrophobin KW - Adsorption KW - Ellipsometry PY - 2019 DO - https://doi.org/10.1021/acs.langmuir.9b01078 SN - 1520-5827 VL - 35 IS - 28 SP - 9202 EP - 9212 PB - ACS AN - OPUS4-48468 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hahn, Marc Benjamin T1 - Temperature in micromagnetism: Cell size and scaling effects of the stochastic Landau-Lifshitz equation N2 - The movement of the macroscopic magnetic moment in ferromagnetic systems can be described by the Landau-Lifshitz (LL) or Landau-Lifshitz-Gilbert (LLG) equation. These equations are strictly valid only at absolute zero temperature. To include temperature effects a stochastic version of the LL or LLG equation for a spin density of one per unit cell can be used instead. To apply the stochastic LL to micromagnetic simulations, where the spin density per unit cell is generally higher, a conversion regarding simulation cell size and temperature has to be established. Based on energetic considerations, a conversion for ferromagnetic bulk and thin film systems is proposed. The conversion is tested in micromagnetic simulations which are performed with the Object Oriented Micromagnetic Framework (OOMMF). The Curie temperatures of bulk Nickel, Cobalt and Iron systems as well as Nickel thin-film systems with thicknesses between 6.3 mono layer (ML) and 31ML are determined from micromagnetic simulations. The results show a good agreement with experimentally determined Curie temperatures of bulk and thin film systems when temperature scaling is performed according to the presented model. KW - Micromagnetism KW - LLG KW - LL equation KW - Landau Lifshitz equation KW - Landau Lifshitz Gilbert equation KW - Stochastic Landau Lifshitz equation KW - Stochastic Landau Lifshitz Gilbert equation KW - Curie temperature KW - Magnetic Nanoparticles KW - Thin film systems KW - Temeprature scaling KW - Phase transition KW - Magnet coupling KW - Ferromagnetism KW - Superparamagnetism KW - Paramagnetism KW - Ni KW - Co KW - Fe KW - Steel KW - Nickel KW - Cobalt KW - Iron KW - Temperature effects KW - Cell size KW - Damping factor KW - Gamma KW - Alpha KW - Spin KW - Magnetic moment KW - Magnetic interacion KW - Magnetization dynamics KW - Domain wall KW - Exchange length KW - temeprature dependent exchange length KW - Bloch wall KW - Neel wall KW - Exchange interaction KW - Magnetic anisotropy KW - Simulation KW - OOMMF KW - Object oriented micromagnetic framework PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-484610 DO - https://doi.org/10.1088/2399-6528/ab31e6 VL - 3 IS - 7 SP - 075009-1 EP - 075009-8 PB - IOPscience CY - England AN - OPUS4-48461 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Griepentrog, Michael T1 - Bestimmung der Messunsicherheit bei der instrumentierten Eindringprüfung N2 - In der DIN EN ISO 14577 Metallische Werkstoffe – Instrumentierte Eindringprüfung zur Bestimmung der Härte und anderer Werkstoffparameter sind die Durchführung und Auswertung des Verfahrens, sowie die Kalibrierung der zu verwendenden Prüfmaschine genormt. In dieser Norm werden auch grundsätzliche Aussagen zur Bestimmung der Messunsicherheit gemacht. An Beispielen aus der täglichen Prüfpraxis werden verschiedene Möglichkeiten, aber auch die Grenzen der Bestimmung der Messunsicherheitbei der Instrumentierten Eindringprüfung beschrieben und kritisch diskutiert. T2 - 3. Zwick Roell Symposium –Nanoindentation CY - Ulm, Germany DA - 04.07.2019 KW - ISO 14577 KW - Instrumentierte Eindringprüfung KW - Bestimmung der Messunsicherheit PY - 2019 AN - OPUS4-48431 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mayr, P. T1 - Hydrogen diffusion in creep-resistant 9%-Cr steel welds N2 - 9 %-Cr steels like P91 and P92 are widely used in power plants due to the excellent creep-resistance. Components of this steel are typically welded and demand for careful welding fabrication, whereas a so-called post weld heat treatment (PWHT), must be conducted to increase the toughness and decrease the hardness of the martensitic as-welded (AW) microstructure. Before the PWHT, a hydrogen removal (or dehydrogenation) heat treatment is necessary as hardened AW martensitic microstructure is generally prone to delayed hydrogen assisted cracking (HAC). The microstructure and temperature dependent hydrogen diffusion is an important issue as it determines how long a potential crack-critical hydrogen concentration could remain in the microstructure. In this context, reliable hydrogen diffusion coefficients of P91 and P92 weld metal are rare. T2 - IIW Intermediate Meeting, Commission IX-C "Creep and heat resistant welds" CY - Miami, FL, USA DA - 12.03.2019 KW - Hydrogen KW - Diffusion KW - Weld metal KW - Creep-resistant steel PY - 2019 AN - OPUS4-48450 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schaupp, Thomas T1 - Effect of weld penetration depth on hydrogen-assisted cracking of high-strength structural steels N2 - The need for steels with highest mechanical properties is a result of the increasing demands for energy and resource efficiency. In this context, high-strength structural (HSS) steels are used in machine, steel and crane construction with yield strength up to 960 MPa. However, welding of HSS steels requires profound knowledge of three factors in terms of avoidance of hydrogen-assisted cracking (HAC): the interaction of (1) microstructure, (2) local stress/strain and (3) local hydrogen concentration. In addition to the three main factors, the used weld-arc process is also important for the performance of the welded joint, especially when using modern arc variants. In the past, the conventional transitional arc process (Conv. A) was mainly used for welding of HSS grades. In the past decade, the so-called modified spray arc process (Mod. SA) has been used increasingly for welding production. This modified process enables reduced seam opening angles with increased deposition rates compared to the conventional process. Economic benefits of using this arc type are: a reduced number of necessary weld beads and a lower weld seam volume, which result in decreased total welding time and costs. Nonetheless, investigations on a high-strength S960QL showed significantly higher hydrogen concentrations in the weld metal at a reduced seam opening angle with Mod. SA. This indicates an increased susceptibility of the welded component to HAC. Hence, existing recommendations on HAC-avoidance cannot be transferred directly to the Mod. SA-process. In the present study, the susceptibility to HAC of the HSS steel S960QL with same type of filler material was investigated. For that purpose, both Conv. A and Mod. SA were used with same heat input at different deposition rates. For assessment of the HAC susceptibility, the externally loaded implant test was used. Both conducted test series with Conv. A and Mod. SA showed similar crack critical stress of about 280 MPa. Below this value, no delayed fracture appeared. The welds with Mod. SA showed higher hydrogen concentrations. The fracture occurred in the heat-affected zone (HAZ) or in the weld metal (WM). However, the test series with Mod. SA showed a significant extension of the time to failure of several hours compared to tests carried out with Conv. A. T2 - 72nd IIW Annual Assembly and International Conference: Commission II-A CY - Bratislava, Slovakia DA - 07.07.2019 KW - Hydrogen KW - Implant test KW - High-strength steels KW - Fractography PY - 2019 AN - OPUS4-48462 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Li, Wei T1 - Fatigue on carbon fiber reinforced composite under thermal cycling: Progress in the microscopic experiment N2 - Fiber-reinforced-polymers (FRPs) are in current research focus in the lightweight construction industry, because of their extraordinary characteristics (stiffness and strength-to-density relation). The structure of polymer matrix and the interaction with reinforcement are crucial for optimization of the mechanical and thermal properties of FRPs. Due to the macromolecular chain structure, the mechanical properties of a polymer strongly vary with temperature: Below the glass transition, the chain segments of a polymer are “frozen”. Regarding fracture, the total changed energy during fracture if only dissipates for the generation of the new surfaces. However, in the region of the glass transition, the polymer chain segments start to get “unfrozen”, and the energy is not only required for generating new surfaces, but also for irreversibly deformation. This irreversible deformation is affected by the global temperature and the local temperature near the crack tip, which is affected by the local strain rate and crack propagation velocity. Hence, in this research project, the irreversible deformation of neat and reinforced polymers will be controlled by changing the global temperature as well as the local temperature. With using different fracture experiments, the amount of energy required for creating new surfaces and for the irreversible deformation will be separated. In this presentation, I summarized of the first 15 months the whole project. In this period, the basic crack propagation theory for neat polymers is established and the special fracture experiment sample is prepared and tested at room temperature. In addition, the model of the specimen is first established. T2 - Doktorandenseminar von Abteilung 5 CY - Berlin, Germany DA - 25.01.2019 KW - Crack Propagation KW - Polymer PY - 2019 AN - OPUS4-48473 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Li, Wei T1 - Crack propagation in polymers: Separation of surface energy and irreversible deformation energy N2 - Fiber-reinforced-polymers (FRPs) are in current research focus in the lightweight construction industry, because of their extraordinary characteristics (stiffness and strength-to-density relation). The structure of polymer matrix and the interaction with reinforcement are crucial for optimization of the mechanical and thermal properties of FRPs. Due to the macromolecular chain structure, the mechanical properties of a polymer strongly vary with temperature: Below the glass transition, the chain segments of a polymer are “frozen”. Regarding fracture, the total changed energy during fracture if only dissipates for the generation of the new surfaces. However, in the region of the glass transition, the polymer chain segments start to get “unfrozen”, and the energy is not only required for generating new surfaces, but also for irreversibly deformation. This irreversible deformation is affected by the global temperature and the local temperature near the crack tip, which is affected by the local strain rate and crack propagation velocity. Hence, in this research project, the irreversible deformation of neat and reinforced polymers will be controlled by changing the global temperature as well as the local temperature. With using different fracture experiments, the amount of energy required for creating new surfaces and for the irreversible deformation will be separated. This poster is the summary of the first part of the whole project. In the first part, the basic crack propagation theory for neat polymers is established and the special fracture experiment sample is prepared and tested at room temperature. In addition, the fracture experiment at room temperature is validated numerically. T2 - PhD Day 2019 of BAM CY - Berlin, Germany DA - 22.05.2019 KW - Crack Propagation KW - Polymer PY - 2019 AN - OPUS4-48472 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Dixneit, Jonny T1 - Wärmeführung und Beanspruchung von hochfesten Verbindungen mit LTT-Schweißzusatzwerkstoff N2 - Bestrebungen zum Leichtbau sowie höhere Anforderungen an das ertragbare Lastkollektiv führen in der Auslegung von Schweißkonstruktionen zunehmend zum Einsatz hochfester Feinkornbaustähle. Ohne Anwendung kostenintensiver Nachbehandlungsverfahren ist die Lebensdauer hochfester Schweißverbindungen unter wechselnder zyklischer Beanspruchung jedoch limitiert. Neben der geometrischen Kerbe sind schweißbedingte Gefügeveränderungen und die Höhe und die Verteilung von Schweißeigenspannungen für die Eigenschaften von Schweißverbindungen von erheblicher Bedeutung. Sogenannte LTT-Zusatzwerkstoffe bieten eine äußerst lukrative Möglichkeit, die resultierenden Schweißeigenspannungen bereits während des Schweißens zu adaptieren. Durch die gezielte Ausnutzung der mit der martensitischen Phasenumwandlung verbundenen Volumenausdehnung können bei hinreichend niedriger Umwandlungstemperatur Druck oder niedrige Zugeigenspannungen induziert werden. Bisherige Untersuchungen konzentrieren sich vorrangig auf die Entwicklung von LTT-Legierungskonzepten sowie dem Nachweis von Druckeigenspannungen, bieten jedoch nur wenige Erkenntnisse zum Einfluss der Wärmeführung, vor allem der Zwischenlagentemperatur, oder der Schrumpfbehinderung auf die Beanspruchung von LTT- Mehrlagenschweißverbindungen unter realitätsnahen Fertigungsbedingungen. Die Interaktion zwischen der martensitischen Phasenumwandlung und den thermischen bzw. den mechanischen Einflussfaktoren auf die Schweißeigenspannungen wurde einleitend durch elementare Schweißversuche analysiert. Mit Hilfe des Temperaturgradienten wurde der Einfluss der behinderten thermischen Schrumpfung auf den Eigenspannungszustand in LTT-Schweißverbindungen erstmalig richtungsabhängig verstanden. Unter der Vorlage eines hohen Einspanngrades wurden Druckspannungen bevorzugt aufgebaut, wenn der Temperaturgradient während der Phasenumwandlung nur schwach ausgeprägt war. Dabei durchgeführte In-situ-Beugungsexperimente haben gezeigt, dass der Einspanngrad nur in Zusammenhang mit der richtungsabhängig vorliegenden behinderten thermischen Schrumpfung zu betrachten ist, um die Beanspruchung einer Schweißverbindung unter konstruktiver Schrumpfbehinderung bauteilübergreifend bewerten zu können. Anschließend wurden Mehrlagenschweißversuche unter freier Schrumpfung sowie in einer speziellen Prüfanlage unter konstruktiver Schrumpfbehinderung und realistischen Fertigungsbedingungen durchgeführt. Es gelang der Nachweis, dass durch die Verwendung von LTT-Legierungen das Reaktionsmoment Mx gegenüber einer konventionellen Schweißverbindung unabhängig von der Zwischenlagentemperatur reduziert wird. Dennoch nimmt die Reaktionsspannung σ_total mit zunehmender Zwischenlagentemperatur zu. Mit Hilfe des Temperaturgradienten wurde der Einfluss der behinderten thermischen Schrumpfung auf die lokale und die globale Beanspruchung der untersuchten Schweißverbindungen interpretiert. Unabhängig von der genutzten Zwischenlagentemperatur lag für die LTT-Stumpfstoßverbindungen vor allem in Longitudinalrichtung nur eine geringe Schrumpfbehinderung während der martensitischen Phasenumwandlung vor. Dadurch wurden während der Abkühlung vor allem im Volumen Druckspannungen in Longitudinalrichtung aufgebaut. Der Eigenspannungszustand von LTT-Verbindungen wird darüber hinaus durch inhomogene Phasenumwandlung der Schweißnaht infolge von Konzentrationsunterschieden verschiedener Elemente im Schweißgut bestimmt. N2 - Efforts towards lightweight constructions and higher demands on the bearable load spectrum are increasingly leading to the use of high-strength-low-alloyed steels in the design of welded structures. Without the use of cost-intensive post weld treatments the service life of high strength welded joints is limited under alternating cyclic loading. In addition to the geometric notch, structural changes caused by welding and the level and the distribution of welding residual stresses are of considerable importance for the properties of welded joints. So-called Low Transformation Temperature filler materials (LTT) offer an extremely gainful possibility to adapt the resulting welding residual stresses already during welding. Through the targeted utilization of the volume expansion associated with the martensitic phase transformation, compression residual stresses or low tensile residual stresses can be induced at sufficiently low transformation temperatures. Previous investigations have concentrated primarily on the development of LTT alloy concepts and the verification of compressive welding residual stresses, but offer only limited insights into the influence of the heat conduction. Especially the influence of the interpass temperature or the shrinkage restraint on the stress of LTT multi-run welded joints under realistic production conditions have not been investigated yet. The interaction between the martensitic phase transformation and the thermal and mechanical factors influencing the welding residual stresses has been first analyzed by elementary welding experiments. By using the temperature gradient the influence of the shrinkage restraint of the weld on the residual stress state in LTT welded joints has been understood direction-dependent for the first time. Under the assumption of a high intensity of restraint, compressive residual stresses were preferentially built up only when the temperature gradient during phase transformation was weakly pronounced. In situ diffraction experiments have shown that the intensity of restraint can only be considered in connection with the direction-dependent thermal shrinkage of a welded joint in order to be able to evaluate the stress of a welded joint across all components. Subsequently, multi-run welding experiments were carried out under free shrinkage and high intensity of restraint using a special test facility to simulate realistic production conditions. It has been demonstrated that the use of LTT alloys reduces the reaction moment Mx compared to that of a conventional welded joint irrespective of the interpass temperature. The reaction stress σ_total however was increased with increasing interpass temperature. Using the temperature gradient, the influence of the shrinkage restraint of the weld on the local and global stress of the examined welded joints was interpreted. Irrespective of the interpass temperature, the LTT butt joints were only subject to minor shrinkage restraint in the longitudinal direction during the martensitic phase transformation of the weld. As a result, longitudinal compressive stresses were generated in the volume during cooling. In addition, the residual stress condition of LTT joints is determined by inhomogeneous phase transformation of the weld due to concentration differences of different elements in the weld metal. T3 - BAM Dissertationsreihe - 163 KW - LTT-Zusatzwerkstoff KW - MAG KW - HSLA KW - Feinkornbaustahl KW - Wärmeführung KW - Einspanngrad KW - Beanspruchungsanalyse KW - Eigenspannung KW - AXRD KW - Synchrotronbeugung KW - Neutronenbeugung PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-471541 SN - 1613-4249 VL - 163 SP - 1 EP - 286 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-47154 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Schwingfestigkeitsverbesserung hochfester Schweißverbindungen mit Hilfe neuartiger LTT-Zusatzwerkstoffe N2 - Die Verwendung von LTT-Zusatzwerkstoffen stellt einen alternativen Ansatz zu den sonst üblichen Verfahren der Schweißnahtnachbehandlung zur Schwingfestigkeitserhöhung geschweißter Stahlkonstruktionen dar. Der wesentliche Wirkmechanismus beruht auf der Beeinflussung des Eigenspannungszustands durch die niedrige Martensitstarttemperatur bereits während des Schweißens. Dadurch werden die Druckeigenspannungen aus der behinderten Volumenausdehnung infolge Phasenumwandlung voll wirksam. Weiter weist die Schweißnaht eine hohe Härte auf, die die Schwingrissbildung verzögern kann, allerdings auch zu einer niedrigen Kerbschlagarbeit führt. Im ersten Teil dieses Beitrages werden grundlegende Untersuchungen zur schweißtechnischen Verarbeitung eines LTT-Zusatzwerkstoffes präsentiert. Dies beinhaltet zunächst die Sicherstellung der Schweißbarkeit sowie die Charakterisierung der Schweißgefüge und deren Härte mit dem Ziel, reproduzierbare Verbindungseigenschaften für die nachfolgende Schwingfestigkeitsprüfung herzustellen. Der zweite Teil des Beitrages beschäftigt sich mit den dazugehörigen Schwingfestigkeitsuntersuchungen an den Stählen S355J2 und S960Q unter Verwendung konventioneller Zusatzwerkstoffe im Vergleich zum LTT-Zusatz. Das verwendete Schweißdetail ist eine Verbindungsschweißung am Stumpfstoß unter Variation der Schweißnahtausführung (DY-Naht und V-Naht). Weitergehend wird eine bauteilähnliche Probe (die Längssteife) untersucht, bei der der LTT-Zusatzwerkstoff als zusätzliche Schweißlage aufgebracht wurde. Neben der Schwingfestigkeit werden die Schweißnähte hinsichtlich der Eigenspannungen, der Eigenspannungsstabilität im Schwingversuch sowie metallografisch charakterisiert. Die Ergebnisse zeigen, dass LTT-Zusatzwerkstoffe unter Einhaltung wesentlicher Konstruktionsrichtlinien zu einem deutlichen Anstieg der Schwingfestigkeit führen. Dadurch kann das Leichtbaupotential hochfester Stahlgüten genutzt werden. T2 - Sitzung des NA 092-00-05 GA „Gemeinschaftsarbeitsausschuss NAS/NMP: Zerstörende Prüfung von Schweißverbindungen (DVS AG Q 4/Q 4.1)“ CY - Magdeburg, Germany DA - 13.03.2019 KW - Eigenspannungen KW - Schwingfestigkeit KW - Schweißen PY - 2019 AN - OPUS4-47590 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - Emission von Röntgenstrahlung bei der UKP-Laser-Materialbearbeitung N2 - Der Vortrag stellt Untersuchungen im Rahmen eines BMBF-geförderten Vorhabens zur unerwünschten Emission von Röntgenstahlung bei der Materialbearbeitung mit ultrakurzen Laserpulsen vor. T2 - 7. OptoNet Laserstammtisch “Ultrakurzpulslaser” CY - Jena, Germany DA - 12.03.2019 KW - Laserschutz KW - Materialbearbeitung KW - Röntgenemission KW - Sekundärstrahlung KW - Ultrakurze Laserpulse PY - 2019 AN - OPUS4-47569 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Effect of weld penetration on hydrogen-assisted cracking in welding of high-strength structural steels T1 - Einfluss von Schweißprozess und Einbrandverhalten auf die Kaltrissbildung hochfester Feinkornbaustähle N2 - In the present study, the susceptibility to HAC of the HSLA steel S960QL with same type of filler material was investigated. For that purpose, both Conv. A and Mod. SA were used with same weld heat input at different deposition rates. For assessment of the HAC susceptibility, the externally loaded Implant-test [ ] was used. Both conducted test series with Conv. A and Mod. SA showed similar crack critical stress of about 280 MPa. Below this value, no delayed fracture appeared. The welds with Mod. SA showed higher hydrogen concentrations. The fracture occurred in the heat-affected zone (HAZ) or in the weld metal (WM). But in all specimens, cracks initiated at the notch root of the spiral notch of the implants within the coarse-grained HAZ. However, the test series with Mod. SA showed a significant extension of the time-to-failure of several hours compared to tests carried out with Conv. A, see Fig. 1a. The reason is the deeper weld penetration in case of Mod. SA (Fig. 1b and Fig. 1c), which causes longer diffusion path for hydrogen. The fracture topography of the ruptured implant specimens with Conv. A was typical ductile in specimen center and quasi-cleavage like at the edge of the specimens. When using Mod. SA, the topography changed to primarily quasi-cleavage fracture topography with shares of intergranular fracture and secondary crack appearance. T2 - Sitzung des NA 092-00-05 GA „Gemeinschaftsarbeitsausschuss NAS/NMP: Zerstörende Prüfung von Schweißverbindungen (DVS AG Q 4/Q 4.1)“ CY - Magdeburg, Germany DA - 13.03.2019 KW - Hydrogen-assisted cracking KW - Welding KW - High-strength steel PY - 2019 AN - OPUS4-47591 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Normentwurf für ein Prüfverfahren zur Bestimmung von Deckschichtwiderständen an Zinküberzügen mittels gelartiger Elektrolyte N2 - Der Vortrag stellt das WIPANO-Vorhaben GELELEK vor. Zu Beginn werden die Messtechnik und die Projektidee kurz erläutert. Anschließend wird ein Überblick über die Projektpartner, Projektziele und Arbeitsschritte gegeben. T2 - 66. Sitzung des NA 062-01-76 AA "Chemische und elektrochemische Überzüge" CY - Berlin, Germany DA - 19.03.2019 KW - Deckschichtbildung KW - Gelartige Elektrolyte KW - Korrosion KW - Zinküberzüge PY - 2019 AN - OPUS4-47575 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Martynenko, Irina V. ED - Baimuratov, A. S. ED - Weigert, Florian ED - Soares, J. X. ED - Dhamo, Lorena ED - Nickl, Philip ED - Doerfel, I. ED - Pauli, Jutta ED - Rukhlenko, I. D. ED - Baranov, A. V. ED - Resch-Genger, Ute T1 - Photoluminescence of Ag–In–S/ZnS quantum dots: Excitation energy dependence and low-energy electronic structure N2 - Cd-free I–III–VI group semiconductor quantum dots (QDs) like Ag–In–S and Cu–In–S show unstructured absorption spectra with a pronounced Urbach tail, rendering the determination of their band gap energy (Eg) and the energy structure of the exciton difficult. Additionally, the origin of the broad photoluminescence (PL) band with lifetimes of several hundred nanoseconds is still debated. This encouraged us to study the excitation energy dependence (EED) of the PL maxima, PL spectral band widths, quantum yields (QYs), and decay kinetics of AIS/ZnS QDs of different size, composition, and surface capping ligands. These results were then correlated with the second derivatives of the corresponding absorption spectra. The excellent match between the onset of changes in PL band position and spectral width with the minima found for the second derivatives of the absorption spectra underlines the potential of the EED approach for deriving Eg values of these ternary QDs from PL data. The PL QY is, however, independent of excitation energy in the energy range studied. From the EED of the PL features of the AIS/ZnS QDs we could also derive a mechanism of the formation of the low-energy electronic structure. This was additionally confirmed by a comparison of the EED of PL data of as-synthesized and size-selected QD ensembles and the comparison of these PL data with PL spectra of single QDs. These results indicate a strong contribution of intrinsic inhomogeneous PL broadening to the overall emission features of AIS/ZnS QDs originating from radiative transitions from a set of energy states of defects localized at different positions within the quantum dot volume, in addition to contributions from dimensional and chemical broadening. This mechanism was confirmed by numerically modelling the absorption and PL energies with a simple mass approximation for spherical QDs and a modified donor–acceptor model, thereby utilizing the advantages of previously proposed PL mechanisms of ternary QDs. These findings will pave the road to a deeper understanding of the nature of PL in quantum confined I–III–VI group semiconductor nanomaterials. KW - Core/shell quantum dot KW - Silver indium sulfide KW - Defect photoluminescence KW - Photoluminescence quantum yield KW - Single-dot spectroscopy PY - 2019 DO - https://doi.org/10.1007/s12274-019-2398-4 SN - 1998-0124 SN - 1998-0000 VL - 12 IS - 7 SP - 1595 EP - 1603 PB - Springer Nature AN - OPUS4-48503 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schaupp, Thomas A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas T1 - Vermeidung von Kaltrissen beim Mehrlagenschweißen mit modifizierten Sprühlichtbogenprozessen - Welchen Einfluss haben Nahtgeometrie und Wärmeführung? N2 - Das Schweißen hochfester Feinkornbaustähle mit modifizierten Sprühlichtbögen bietet die Möglichkeit, kleinere Nahtöffnungswinkel zu schweißen. Allerdings findet der modifizierte Sprühlichtbogen in den Regelwerken zur schweißtechnischen Verarbeitung hochfester Feinkornbaustähle unter Vermeidung von Kaltrissbildung bisher keine Berücksichtigung. Dieser Beitrag betrachtet die Wechselwirkungen der Haupteinflussgrößen auf die Kaltrissbildung beim Schweißen mit kleineren Nahtöffnungswinkeln am Beispiel des hochfesten Stahls S960QL. KW - Hochfeste Feinkornbaustähle KW - Kaltrisse KW - Wärmeführung KW - Nahtgeometrie KW - Wasserstoff KW - Eigenspannungen PY - 2019 SN - 0554-9965 VL - 71 IS - 7 SP - 342 EP - 347 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-48491 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Metz, Christian A1 - Franz, Philipp A1 - Maierhofer, Christiane A1 - Wachtendorf, Volker A1 - Fischer, C. ED - Ziegahn, K.-F. T1 - Untersuchung der Beständigkeit additiv gefertigter Bauteile durch Thermografie nach künstlicher Bewitterung N2 - Additiv gefertigte Prüfkörper aus Polyamid 12 (Laser Sinter Verfahren) und Acrylnitril-Butadien-Styrol (Fused Layer Modeling Verfahren) wurden über 2000 Stunden künstlich bewittert und ihr Alterungsverhalten untersucht. Die Ergebnisse wurden anschließend mit denen von Prüfkörpern verglichen, welche auf dieselbe Weise künstlich bewittert, aber mittels konventionellem KunststoffSpritzguss hergestellt wurden. T2 - 48. Jahrestagung der GUS 2019 CY - Stutensee, Germany DA - 27.03.2019 KW - Polymere KW - Additive Fertigung KW - 3D Druck KW - Künstliche Bewitterung KW - Thermografie PY - 2019 SN - 978-3-9818507-3-4 VL - 48 SP - 207 EP - 216 CY - Pfinztal (Berghausen) AN - OPUS4-48502 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fedelich, Bernard T1 - Simulation of pore shrinkage with crystal plasticity and dislocation transport N2 - Single crystal superalloys usually contain pores of sizes 5-10 micro-m after casting and heat treatment. These pores can be reduced under compression by combined creep and diffusion in a subsequent treatment called Hot Isostatic Pressing (HIP). The paper presents a methodology to simulate pore shrinkage under HIP conditions in two dimensions (2D). At the scale of the pores, which is also the scale of the sub-grains (<50 micro-m) the dislocation sources cannot be assumed to be homogeneously distributed. Thus, the applicability of classical crystal plasticity is questionable. In this case, the transport of dislocations under an applied stress from the location where they are nucleated must be explicitly modelled. This is done by solving the transport equations for the dislocation densities and the elasticity equations in 2D. The dislocations are assumed to be nucleated at Low Angle Boundaries. They glide or climb through the sub-grains with a stress dependent velocity. The transport equations are solved by the Flux-Corrected Transport method, which belongs to the predictor-corrector class of algorithms. In the first step, an artificial diffusion is introduced, which suppresses spurious oscillations of the solution. In a second step, the solution is corrected in such a way that no additional extremes appear and that the extremes do not grow. The algorithm is validated by simulating the transport of simple distributions with a constant velocity field. With the dislocation velocities and the computed dislocation densities, the inelastic shear rate at the slip system level is computed by integrating the Orowan equation. In the 2D-setting, three slip systems are considered. The contributions of these slip systems are summed up to obtain the total inelastic strain rate. Dislocation glide and climb and the coupling of climb with vacancies diffusion are considered. The resolution of the equilibrium equations from the inelastic strains turned out to be prone to numerical instabilities. As an alternative, the stresses are directly computed from the distribution of geometrically necessary dislocations following the method presented in. The resulting boundary value problem is solved by the Least-Square Finite Element method. Examples of simulations are presented for a representative region under creep tension and for a pore shrinking under external pressure. T2 - International Conference on Material Modelling, ICMM 6 CY - Lund, Sweden DA - 26.06.2019 KW - Superalloy KW - Pores KW - Creep KW - Dislocations PY - 2019 AN - OPUS4-48488 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nazarzadehmoafi, Maryam T1 - Detection of imprinted artificial defects in additively-manufactured samples by means of radiological inspections N2 - As a part of ProMoAM project, we are optimizing a prototype X-ray backscatter to reach NDT requirements, and thereafter to apply it for process monitoring. Moreover, we studied the capability of a radiography approach to detect artificial defects in AM components made by laser powder bed fusion (L-PBF). T2 - Workshop on Additive Manufacturing: Process, materials, simulation & implants CY - Berlin, Germany DA - 13.05.2019 KW - Additive manufacturing KW - NDT KW - Radiological inspections PY - 2019 AN - OPUS4-48515 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Blaeß, Carsten A1 - Müller, Ralf A1 - Poologasundarampilai, G. A1 - Brauer, D. S. T1 - Sintering and concomitant crystallization of bioactive glasses N2 - The sintering of bioactive glasses allows for the preparation of complex structures, such as three‐dimensional porous scaffolds. Such 3D constructs are particularly interesting for clinical applications of bioactive glasses in bone regeneration, as the scaffolds can act as a guide for in‐growing bone cells, allowing for good Integration with existing and newly formed tissue while the scaffold slowly degrades. Owing to the pronounced tendency of many bioactive glasses to crystallize upon heat treatment, 3D scaffolds have not been much exploited commercially. Here, we investigate the influence of crystallization on the sintering behavior of several bioactive glasses. In a series of mixed‐alkali glasses an increased CaO/alkali metal oxide Ratio improved sintering compared to Bioglass 45S5, where dense sintering was inhibited. Addition of small amounts of calcium fluoride helped to keep melting and sintering temperatures low. Unlike glass 13‐93, these new glasses crystallized during sintering but this did not prevent densification. Variation in bioactive glass particle size allowed for fine‐tuning the microporosity resulting from the sintering process. KW - Bioactive glass KW - Crystallization KW - Scaffolds KW - Sintering PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-485458 DO - https://doi.org/10.1111/ijag.13477 SN - 2041-1286 VL - 10 IS - 4 SP - 449 EP - 462 PB - Wiley AN - OPUS4-48545 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Huang, J. A1 - Tarábek, J. A1 - Kulkarni, R. A1 - Wang, Cui A1 - Dračínský, M. A1 - Smales, Glen Jacob A1 - Pauw, Brian Richard A1 - Resch-Genger, Ute A1 - Bojdys, M. J. T1 - A π-conjugated, covalent phosphinine framework N2 - Structural modularity of polymer frameworks is a key advantage of covalent organic polymers, however, only C, N, O, Si and S have found their way into their building blocks so far. Here, we expand the toolbox available to polymer and materials chemists by one additional nonmetal, phosphorus. Starting with a building block that contains a λ⁵‐phosphinine (C₅P) moiety, we evaluate a number of polymerisation protocols, finally obtaining a π‐conjugated, covalent phosphinine‐based framework (CPF‐1) via Suzuki‐Miyaura coupling. CPF‐1 is a weakly porous polymer glass (72.4 m2 g‐1 N2 BET at 77 K) with green fluorescence (λmax 546 nm) and extremely high thermal stability. The polymer catalyzes hydrogen evolution from water under UV and visible light irradiation without the need for additional co‐catalyst at a rate of 33.3 μmol h‐¹ g‐¹. Our results demonstrate for the first time the incorporation of the phosphinine motif into a complex polymer framework. Phosphinine‐based frameworks show promising electronic and optical properties that might spark future interest in their applications in light‐emitting devices and heterogeneous catalysis. KW - Phosphinine KW - Fully aromatic frameworks KW - Suzuki-Miyaura coupling KW - Polymers KW - Fluorescence KW - Small-angle scattering PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-485330 DO - https://doi.org/10.1002/chem.201900281 SP - 2 EP - 10 PB - Wiley VCH-Verlag CY - Weinheim AN - OPUS4-48533 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröder, Volkmar A1 - Zakel, S. A1 - Brandes, E. T1 - Reliable safety characteristics of flammable gases and liquids - The database CHEMSAFE N2 - The safety characteristics of flammable gases and liquids are required when identifying potentially explosive mixtures and taking appropriate actions concerning explosion protection. Examples are given here of the safe handling and evaluation of hazards during the processing, storage, transport, and disposal of flammable liquids and gases. The CHEMSAFE database is presented as a reliable source of safety characteristic data, and its new open-access version is introduced. CHEMSAFE currently contains assessed properties for about 3000 liquids, gases and mixtures. The lack of a broad experimental foundation in the extensive field of non-atmospheric conditions shows the need for further investigation and standardization. This article summarizes experimental evidence and estimation methods for safety characteristic data under non-atmospheric conditions pointing out current limitations. Suggestions for pre-normative research on safety data under non-atmospheric conditions are given. KW - Explosion protection KW - Safety characteristics KW - Classification KW - Flammable Gas KW - Flammable Liquid PY - 2019 DO - https://doi.org/10.1016/j.jlp.2019.07.002 SN - 0950-4230 VL - 62 SP - 103914 PB - Elsevier Ltd. CY - Amsterdam AN - OPUS4-48547 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mohr, Gunther T1 - In situ thermography and optical tomography in LBM - comparison to CT N2 - - Successful proof of concept of synchronous in-situ monitoring of a L-PBF process by thermography and optical tomography - Examination method for data analysis - Identification of correlations between measured signals and defects - Identification of sources of misinterpreting T2 - Workshop on Additive Manufacturing: Process , materials , simulation & implants CY - Berlin, Germany DA - 13.05.2019 KW - Laser Powder Bed Fusion KW - Thermography KW - Optical Tomography KW - Computed Tomography KW - Additive Manufacturing KW - 3D printing PY - 2019 AN - OPUS4-48521 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Volkmar T1 - Sicherheitstechnische Kenngrößen des Explosionsschutzes für hybride Stoffgemische - Das Verbundvorhaben "NEX-HYS" N2 - Sicherheitstechnische Kenngrößen des Explosionsschutzes für hybride Stoffgemische – Das Verbundvorhaben „NEX-HYS“ Im Rahmen des WIPANO-Programms (Wissens- und Technologietransfer durch Patente und Normen), gefördert vom BMWi, ist ein Verbundvorhaben zur Bestimmung sicherheitstechnischer Kenngrößen hybrider Gemische begonnen worden. Teilnehmer sind die OvGU Magdeburg (Koordination), die BAM, die PTB, die INBUREX GmbH und das DIN. Hybride Gemische, z.B. Staub-Brenngas-Luft-Gemische, spielen in der Prozesstechnik bei Trocknungs- und Transportprozessen eine wichtige Rolle. Für diese Gemische lassen sich die sicherheitstechnischen Kenngrößen nach den vorhandenen Normen nicht bestimmen. Aus bisherigen Forschungsarbeiten ist allerdings bekannt, dass hybride Gemische teilweise zündempfindlicher sind, erweiterte Explosionsbereiche aufweisen und die Auswirkungen von Explosionen heftiger ausfallen können als bei Brennstoffen, die nur in einem Aggregatzustand vorliegen. Ziel des Verbundprojektes ist es, labortechnische Verfahren zur Bestimmung sicherheitstechnischer Kenngrößen (STK) für hybride Gemische bis zur Normungsreife zu entwickeln und mittelfristig eine europäische Normung für hybride Gemische im CEN TC305 zu initiieren. Folgende, technisch wichtige Kenngrößen sollen bearbeitet werden: Untere Explosionsgrenze, Sauerstoffgrenzkonzentration, maximaler Explosionsdruck, maximaler zeitlicher Druckanstieg und Mindestzündtemperatur. Um eine schnelle allgemeine Verfügbarkeit der Ergebnisse zu gewährleisten, ist im Rahmen des Vorhabens die Erstellung einer DIN SPEC (Vornorm) geplant. Im Poster wird das Verbundvorhaben mit den einzelnen Arbeitspaketen dargestellt und diskutiert. T2 - 15. BAM-PTB-Kolloquium 2019 CY - Braunschweig, Germany DA - 21.05.2019 KW - Gas-Staub-Gemische KW - Explosionsschutz KW - Sicherheitstechnische Kenngrößen KW - Hybride Gemische PY - 2019 AN - OPUS4-48536 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wiesholler, L. M. A1 - Frenzel, Florian A1 - Grauel, Bettina A1 - Würth, Christian A1 - Resch-Genger, Ute A1 - Hirsch, T. ED - Resch-Genger, Ute ED - Hirsch, Thomas T1 - Yb,Nd,Er-doped upconversion nanoparticles: 980 nm versus 808 nm excitation N2 - Yb,Nd,Er-doped upconversion nanoparticles (UCNPs) have attracted considerable interest as luminescent reporters for bioimaging, sensing, energy conversion/shaping, and anticounterfeiting due to their capability to convert multiple near-infrared (NIR) photons into shorter wavelength ultraviolet, visible or NIR luminescence by successive absorption of two or more NIR photons. This enables optical measurements in complex media with very little background and high penetration depths for bioimaging. The use of Nd3+ as substitute for the commonly employed sensitizer Yb3+ or in combination with Yb3+ shifts the excitation wavelength from about 980 nm, where the absorption of water can weaken upconversion luminescence, to about 800 nm, and laser-induced local overheating effects in cells, tissue, and live animal studies can be minimized. To systematically investigate the potential of Nd3+ doping, we assessed the performance of a set of similarly sized Yb3+,Nd3+,Er3+-doped core- and core–shell UCNPs of different particle architecture in water at broadly varied excitation power densities (P) with steady state and time-resolved fluorometry for excitation at 980 nm and 808 nm. As a measure for UCNPs performance, the P-dependent upconversion quantum yield (Φ) and its saturation behavior were used as well as particle brightness (B). Based upon spectroscopic measurements at both excitation wavelengths in water and in a lipid phantom and B-based calculations of signal size at different penetration depths, conditions under which excitation at 808 nm is advantageous are derived and parameters for the further optimization of triple-doped UCNPs are given. KW - Lanthanide KW - Upconversion KW - Nanoparticle KW - Photoluminescence KW - Quantum yield KW - Lifetime KW - Brightness KW - Nd excitation KW - Excitation power density KW - Modelling KW - NIR PY - 2019 DO - https://doi.org/10.1039/C9NR03127H SN - 2040-3372 SN - 2040-3364 VL - 11 IS - 28 SP - 13440 EP - 13449 PB - Royal Society of Chemistry CY - London AN - OPUS4-48608 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Musil, B. A1 - Böhning, Martin A1 - Johlitz, M. A1 - Lion, A. T1 - On the inhomogenous chemo-mechanical ageing behaviour of nitrile rubber: experimental investigations, modelling and parameter identification N2 - Elastomers are used in almost all areas of industrial applications, such as tires, engine mounts, bridge bearings, seals or coatings. During their use in operation, they are exposed to different environmental influences. These include, in particular, climatic factors such as air oxygen, high temperatures, light (UV radiation) and the influence of media (e.g. oils, fuels). A very important result of these factors is the chemical ageing of elastomers. In this case, the elastomer degenerates and changes its chemical structure in the aged regions, which leads to an irreversible change in the material properties in connection with the reduction in its usability. In this paper, chemical ageing of nitrile butadiene rubber (NBR) is investigated. Especially in case of thermo-oxidative ageing at elevated operating temperatures, the ageing processes run inhomogeneously. These effects are known as diffusion-limited oxidation (DLO) and are associated with the diffusion–reaction behaviour of atmospheric oxygen with the elastomer network. For these reasons, NBR samples are artificially aged in air and subjected to different experimental methods, which are presented and discussed. Additional results from inhomogeneous mechanical tests and permeation tests indicate the causes of the DLO-effect, show the influence of chemical ageing and are subsequently used for parameter identification in relation to the diffusion–reaction equation. A continuum-mechanical modelling approach is also presented here, which describes the finite hyperelasticity, diffusion–reaction processes as well as chemical degradation and reformation of the elastomer network. This multifield problem leads to a system of partial and ordinary differential equations and constitutive equations and is solved within the finite element method. KW - Rubber KW - Ageing KW - Gas permeability KW - DLO KW - NBR PY - 2019 DO - https://doi.org/10.1007/s00161-019-00791-1 SN - 0935-1175 SN - 1432-0959 VL - 32 IS - 1 SP - 127 EP - 146 PB - Springer CY - Heidelberg AN - OPUS4-48560 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kulla, Hannes A1 - Michalchuk, Adam A1 - Emmerling, Franziska T1 - Manipulating the dynamics of mechanochemical ternary cocrystal formation N2 - The mechanism of ternary cocrystal formation, and the potential role of intermediate binary phases, has been debated for some time. We report here the first in situ real-time monitoring of two prototypic ternary cocrystals. Our results suggest that the question is more complicated than previously considered. The mechanism of mechanochemical ternary cocrystal formation depends on the milling conditions, here the milling frequency and addition of liquid. Binary phases can form under certain conditions, but do not act as intermediates in the formation of the ternary cocrystals. Rather, binary phases are competitive with the ternary phase, and their formation appears to compete with that of the ternary components. The presence of binary phases leads to an increase in the overall reaction time. The results reported here offer the first insights into the true complexities of mechanochemical multi-component synthesis of higher order multi-component crystals and demonstrate a new understanding of the influence of milling condition for the study of mechanisms and kinetics. KW - Mechanochemistry KW - In situ KW - Cocrystal PY - 2019 UR - https://pubs.rsc.org/en/content/articlepdf/2019/cc/c9cc03034d DO - https://doi.org/10.1039/c9cc03034d SN - 1364-548X VL - 55 IS - 66 SP - 9793 EP - 9796 PB - RSC AN - OPUS4-48613 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rabe, Torsten T1 - Development of ceramic helical springs for sensor applications N2 - At high temperatures and in harsh environments ceramic springs are often superior to metallic ones and allow for innovative solutions. A further application was proposed by using ceramic springs as capacitive force sensor. Lower and upper coil surfaces are coated by electrically conducting layers. Deformation of such spring results in a change of capacity. Sensor application calls for helical springs with rectangular cross-section, a linear stress-strain characteristic over entire deformation range and low manufacturing tolerances relating to inner and outer diameter, coil cross section and spring pitch. Furthermore, complex spring design with integrated connecting elements has to be realized. Alumina, zirconia (Y-TZP) and silicon nitride springs were produced by hard machining starting from sintered hollow cylinders. After external and internal cylindrical grinding the hollow cylinders were filled with hard wax, followed by multi-stage cutting of spring coils with custom-made cutting discs. Finally, hard wax was removed by melting and burnout. Best surface and edge qualities of springs were reached using Y-TZP material and hot isostatic pressed alumina. Y-TZP springs produced with material-specifically selected cutting discs and optimized process parameters show sharp coil edges without spallings and mean roughness values of inner surfaces < 0.2 μm. Manufacturing tolerances of spring diameters, spring pitch, height and width of coil cross section are in the range of ± 10 microns. Good reproducibility of spring geometry by optimized hard machining technology allows for production of Y-TZP springs with spring constants differing less than ± 1 % within a series. According to DIN 2090 spring constant for rectangular coil cross section is proportional to the square of height and width of coil cross section and indirectly proportional to number of active coils and to the cube of the mean spring diameter. Hence, spring constants can be tailored over a range of many orders of magnitude by changing the spring dimensions. Good agreement was reached between calculated target spring constants and measured values on produced springs. Alumina and zirconia springs were characterized relating to deformation behavior under dynamic compression load with various deformation speeds and under static tensile loads over long periods of time. Contrary to alumina springs, a non-linear stress-strain behavior of TZP springs was proved in both test series. It is supposed, that pseudoelasticity caused by stress-induced transformation of tetragonal to monoclinic phase is responsible for this special feature of TZP springs. Therefore, TZP material cannot be used for capacitive spring sensors. T2 - European Ceramic Society Conference (ECerS) CY - Torino, Italy DA - 16.06.2019 KW - Ceramic spring KW - Sensor KW - Spring constant KW - Failure test KW - Microstructure PY - 2019 AN - OPUS4-48610 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Influence of welding stresses on relaxation cracking during heat treatment of a creep-resistant 13CrMoV steel N2 - Over the past years economic and environmental considerations have led to a markedly increased demand for efficiency and flexibility in petrochemical plants. The operational temperatures and pressures required today can only be achieved by using new creep-resistant grades of steel. The modified 13CrMoV9-10 vanadium steel shows a good resistance against creep and compressed hydrogen and has been in use for the construction of petrochemical reactors since the mid-1990s. Nevertheless, processing of this type of steel requires extreme care during the welding procedure. This is due to its low toughness and high strength in the welded state when not post weld heat treated combined with increased susceptibility to cracking during stress relaxation. Previous research into crack formation in creep-resistant steels has largely focused on thermal and metallurgical factors; however, little knowledge has been gathered regarding the influence of the welding procedure on crack formation during post weld heat treatment considering real-life manufacturing conditions. The influence of heat control on the mechanical properties has been investigated by simulating the welding and subsequent post weld heat treatment operations during the construction of petrochemical reactors using a special 3-D testing facility on the laboratory scale. This work is subdivided in two parts. In part I of this study the stresses resulting from preheating, welding, dehydrogenation heat treatment and the final post weld heat treatment were analyzed during experiments under varied heat control. In all experiments stress relief cracks formed during post weld heat treatment could be observed. The total crack lengths correlated with the welding induced stresses. Part II of this work is dedicated to the characterization of the cracks and the microstructure. The application of a special acoustic emission analysis indicated that the cracks formed in a temperature range between 300 °C and 500 °C during the post weld heat treatment. In comparison to small scale specimens welded without additional shrinkage restraint, the toughness of the restrained welds was significantly decreased. SEM and TEM analyses of all samples revealed accelerated aging due to early precipitation of special carbides during post weld heat treatment under component relevant restraint. T2 - IIW Annual Assembly CY - Bratislava, Slovakia DA - 08.07.2019 KW - Welding KW - Creep-resistant steel KW - Post weld heat treatment KW - Stress relief cracking PY - 2019 AN - OPUS4-48580 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nolze, Gert A1 - Saliwan Neumann, Romeo A1 - Reith, F. A1 - Etschmann, B. A1 - Kilburn, M. R. A1 - Brugger, J. T1 - Unravelling the formation histories of placer gold and platinum-group mineral particles from Corrego Bom Successo, Brazil: A window into noble metal cycling N2 - Gold and platinum-group-metals (PGM) are cycled through Earth's environments by interwoven geological, physical, chemical and biological processes leading to the trans/neoformation of metallic particles in placers. The placer deposit at Corrego Bom Successo (CBS, Brazil) is one of the few localities worldwide containing secondary gold- and PGM-particles. Placer gold consists of detrital particles from nearby hydrothermal deposits that were transformed in the surface environment. Processes that have affected these particles include shortdistance transport, chemical de-alloying of the primary Gold silver, and (bio)geochemical dissolution/reprecipitation of Gold leading to the formation of pure, secondary gold and the Dispersion of gold nanoparticles. The latter processes are likely mediated by non-living organic matter (OM) and bacterial biofilms residing on the particles. The biofilms are largely composed of metallophillic β- and γ-Proteobacteria. Abundant mobile gold and platinum nanoparticles were detected in surface waters, suggesting similar mobilities of these metals. Earlier hydrothermal processes have led to the formation of coarsely-crystalline, arborescent dendritic potarite (PdHg). On potarite surfaces, biogeochemical processes have then led to the formation of platinum- and palladium-rich micro-crystalline layers, which make up the botryoidal platinum palladium aggregates. Subsequently potarite was dissolved from the core of many aggregates leaving voids now often filled by secondary anatase (TiO2) containing biophilic elements. The presence of fungal structures associated with the anatase suggests that fungi may have contributed to ist formation. For the first time a primary magmatic PGM-particle comprising a mono-crystalline platinum palladium-alloy with platinum iridium osmium inclusions was described from this locality, finally defining a possible primary source for the PGM mineralisation. In conclusion, the formation of modern-day placer gold- and PGM-particles at CBS began 100s ofmillions of years ago bymagmatic and hydrothermal processes. These provided the metal sources for more recent biogeochemical cycling of PGEs and gold that led to the trans/neoformation of gold- and PGM-particles. KW - Gold KW - Platinum-group-metals KW - Biogeochemical cycling KW - Magmatic and hydrothermal processes KW - Biomineralisation PY - 2019 DO - https://doi.org/10.1016/j.gr.2019.07.003 SN - 1342-937X VL - 76 SP - 246 EP - 259 PB - Elsevier AN - OPUS4-48657 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Resch-Genger, Ute A1 - Brunet, G. A1 - Marin, R. A1 - Monk, Melissa-Jane A1 - Galico, D. A. A1 - Sigoli, F. A. A1 - Suturina, E. A. A1 - Hemmer, E. A1 - Murugesu, M. T1 - Exploring the dual functionality of an Ytterbium complex for luminescence thermometry and slow magnetic relaxation† N2 - We present a comprehensive investigation of the magnetic and optical properties of an ytterbium complex, which combines two desirable and practical features into a single molecular system. Based upon YbIII Ions that promote near-infrared optical activity and a chemical backbone that is ideal for an in-depth understanding of the magnetic behaviour, we have designed a multifunctional opto-magnetic species that operates as a luminescent thermometer and as a single-molecule magnet (SMM). Our magnetic investigations, in conjunction with ab initio calculations, reveal one of the highest energy barriers reported for an YbIII-based complex. Moreover, we correlate this anisotropic barrier with the Emission spectrum of the compound, wherein we provide a complete assignment of the energetic profile of the complex. Such studies lay the foundation for the design of exciting multi-faceted materials that are able to retain information at the single-molecule level and possess built-in thermal self-monitoring capabilities. KW - Magnetic KW - Fluorescence KW - NIR KW - Temperature KW - Dual sensing KW - Sensor KW - Yb(III) complex KW - Lanthanide KW - Quantum yield KW - Quality assurance PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-486659 DO - https://doi.org/10.1039/c9sc00343f VL - 10 IS - 28 SP - 6799 EP - 6808 PB - Royal Society of Chemistry AN - OPUS4-48665 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Daneshnia, S. A1 - Adeli, M. A1 - Yari, A. A1 - Shams, A. A1 - Donskyi, Ievgen A1 - Unger, Wolfgang T1 - Low temperature functionalization of two-dimensional boron nitride for electrochemical sensing N2 - Two-dimensional hexagonal boron nitride(h-BN)as an emerging nanomaterial exhibits uniquephysicochemical properties, making it suitable candidate for a wide spectrum of applications.However, due to its poor functionality, the processability of this nanomaterial is low. In this work, wereport on a straightforward and scalable approach for the functionalization of h-BN by nitrene[2+1]cycloaddition at room temperature. The triazine-functionalized h-BN(Trz-BNs)showed ahigh reactivity toward nucleophiles, through which post-modifications are performable. The post-modification of Trz-BNs by L-cysteine was studied using cyclic voltammetry and differential pulsevoltammetry. Taking advantage of the scalable and straightforward functionalization as well as abilityof triazine functional groups for the controlled post-modifications, Trz-BNs is a promisingnanoplatform for a wide range of future applications. KW - Two-dimensional hexagonal boron nitride(h-BN) KW - Nitrene[2+1]cycloaddition KW - Post-modification by L-cysteine KW - Electrochemical sensing KW - XPS PY - 2019 DO - https://doi.org/10.1088/2053-1591/ab317b SN - 2053-1591 VL - 6 IS - 9 SP - 095076, 1 EP - 11 PB - IOP Publishing Ltd AN - OPUS4-48635 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fletcher, D. C. A1 - Hunter, R. A1 - Xia, W. A1 - Smales, Glen Jacob A1 - Pauw, Brian Richard A1 - Blackburn, E. A1 - Kulak, A. A1 - Xin, H. A1 - Schnepp, Z. T1 - Scalable synthesis of dispersible iron carbide (Fe3C) nanoparticles by ‘nanocasting’ N2 - Metal carbides have shown great promise in a wide range of applications due to their unique catalytic, electrocatalytic and magnetic properties. However, the scalable production of dispersible metal carbide nanoparticles remains a challenge. Here, we report a simple and scalable route to dispersible iron carbide (Fe3C) nanoparticles. This uses MgO nanoparticles as a removable ‘cast’ to synthesize Fe3C nanoparticles from Prussian blue (KFeIII[FeII(CN)6]). Electron tomography demonstrates how nanoparticles of the MgO cast encase the Fe3C nanoparticles to prevent sintering and agglomeration during the high-temperature synthesis. The MgO cast is readily removed with ethylenediaminetetraacetic acid (EDTA) to generate Fe3C nanoparticles that can be used to produce a colloidal ferrofluid or dispersed on a support material. KW - Small-angle scattering KW - SAXS KW - Metal carbides KW - Nanoparticles KW - Nanocasting PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-486295 DO - https://doi.org/10.1039/C9TA06876G SN - 2050-7488 SN - 2050-7496 VL - 7 IS - 33 SP - 19506 EP - 19512 PB - Royal Society of Chemistry (RSC) AN - OPUS4-48629 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Legall, Herbert A1 - Schwanke, Christoph A1 - Bonse, Jörn A1 - Krüger, Jörg T1 - The influence of processing parameters on X‑ray emission during ultra‑short pulse laser machining N2 - During ultra-short laser material processing at high laser pulse repetition rates unwanted X-ray radiation can be generated in a quantity that may constitute a potential risk for health. An adequate X-ray radiation protection requires a thoroughly understanding of the influence of the laser processing parameters on the generation of X-ray radiation. In the present work, the generated X-ray dose during laser machining was investigated in air for varying beam scanning conditions at a pulse duration of 925 fs, a center wavelength of 1030 nm and a laser peak intensity of 2.6 × 10^14 W/cm^2. The X-ray radiation dose and the corresponding spectral X-ray emission were investigated in dependence on the laser’s pulse repetition rate and on the beam scanning speed. The results show a strong dependence of the X-ray emission on these laser processing parameters. KW - Laser-induced X-ray emission KW - Ultrashort laser material interaction KW - Femtosecond laser KW - Radiation protection PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-486441 DO - https://doi.org/10.1007/s00339-019-2827-y SN - 0947-8396 SN - 1432-0630 VL - 125 IS - 8 SP - 570, 1 EP - 8 PB - Springer AN - OPUS4-48644 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Maierhofer, Christiane A1 - Krankenhagen, Rainer A1 - Röllig, Mathias T1 - Application of thermographic testing for the characterization of impact damage during and after impact load N2 - Low-velocity impact damages were monitored in-situ using an infrared camera before, during and after Impact load. Thermal images were recorded as a function of time at the front side (impact) as well as at the rear side of the plates using a high frame rate. In CFRP and GFRP specimens with different thicknesses and made of various types of fibers and matrix materials, different kind of damages were observed. The sizes of the heated areas being related to the damages and the amount of energy dissipated into heat was determined quantitatively as a function of impact energy and are a measure of the resistance of the different materials against impact load. KW - Laminates KW - Impact behaviour KW - NDT KW - Thermal analysis PY - 2019 DO - https://doi.org/10.1016/j.compositesb.2019.106899 SN - 1359-8368 SN - 1879-1069 VL - 173 SP - 106899, 1 EP - 17 PB - Elsevier AN - OPUS4-48881 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rietsch, P. A1 - Witte, F. A1 - Sobottka, S. A1 - Germer, G. A1 - Becker, A. A1 - Güttler, Arne A1 - Sarkar, B. A1 - Paulus, B. A1 - Resch-Genger, Ute A1 - Eigler, S. T1 - Diaminodicyanoquinones: Fluorescent dyes with high dipole moments and electron-acceptor properties N2 - Fluorescent dyes are applied in various fields of research,includingsolarcellsandlight-emittingdevices,andas reporters for assays and bioimaging studies.Fluorescent dyes with an added high dipole moment pave the way to nonlinear optics and polarity sensitivity.Redox activity makes it possible to switch the moleculeQsphotophysical properties.Diaminodicyanoquinone derivatives possess high dipole moments,yet only lowfluorescence quantum yields,and have therefore been neglected as fluorescent dyes.Here we investigate the fluorescencepropertiesofdiaminodicyanoquinonesusingacombined theoretical and experimental approach and derive molecules with afluorescence quantum yield exceeding 90%. The diaminodicyanoquinone core moiety provides chemical versatility and can be integrated into novel molecular architectures with unique photophysical features. KW - Dipole moment KW - Fluorescence KW - Quantum yield KW - Quinones PY - 2019 DO - https://doi.org/10.1002/anie.201903204 SN - 1433-7851 SN - 1521-3773 VL - 58 IS - 24 SP - 8235 EP - 8239 PB - Wiley Online Libary CY - Weihnheim AN - OPUS4-48890 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stock, V. T1 - Impact of artificial digestion on the sizes and shapes of microplastic particles N2 - The environmental pollution with plastic debris is one of the great challenges scientists are facing in recent times Due to degradation by UV radiation and other environmental factors, larger pieces of plastic can decompose into microscale fragments which can enter human foodstuff through the food chain or by environmental entry Recent publications show a contamination of various food products with microplastic particles suggesting a widespread exposure Thus, orally ingested plastic particles pose a potential health risk to humans In this study, we investigated the impact of artificial digestive juices on the size and shape of the three environmentally relevant microplastic particles polystyrene (PS), polypropylene (PP) and polyvinyl chloride (PVC). T2 - 12th International Particle Toxicology CY - Salzburg , Austria DA - 11.09.2019 KW - Microplastic KW - Particle PY - 2019 AN - OPUS4-48847 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lugovtsova, Yevgeniya T1 - Analysis of Lamb wave mode repulsion and its implications to the characterisation of adhesive bonding strength N2 - Lamb waves are widely used for non-destructive evaluation of material parameters as well as for detection of defects. Another application of Lamb waves is quality control of adhesive joints. Researchers are currently investigating shear horizontal and zero-group velocity modes for characterisation of the adhesive bonding strength. In a new approach, Lamb wave mode repulsion is used to obtain the coupling strength between different layers to characterise the adhesive bonding strength. The modes of the individual layers become coupled in the multilayered systems forming particular regions, the so-called mode repulsion regions. This study investigates these modes and their interaction in two-layered plate-like structures with varying coupling strength both numerically, with the Scaled Boundary FEM, and experimentally. T2 - International Congress on Ultrasonics CY - Bruges, Belgium DA - 03.09.2019 KW - Lamb waves KW - Multi-layered system KW - Adhesive joint KW - Mechanical strength KW - Scaled Boundary FEM PY - 2019 AN - OPUS4-48910 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Serrano-Munoz, Itziar T1 - Torsional crack propagation mechanisms of an A357-T6 cast aluminium alloy N2 - This poster is an example of what it can be achieved when performing in-situ fatigue testing synchrotron tomography T2 - Euromat 2019 CY - Stockholm, Sweden DA - 02.09.2019 KW - In situ testing KW - Synchrotron tomography KW - Torsional fatigue KW - Propagation modes PY - 2019 AN - OPUS4-48893 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pechenyuk, S A1 - Vikulova, E A1 - Semushina, Y A1 - Baidina, I A1 - Filatov, E A1 - Yusenko, Kirill T1 - Isostructurality and Thermal Properties in the Series of Double Complex Salts [M-1(NH3)(6)][M-2(C2O4)(3)]center dot 3H(2)O (M-1 = Co, Ir, M-2 = Fe, Cr) T1 - ИЗОСТРУКТУРНОСТЬ И ТЕРМИЧЕСКИЕ СВОЙСТВА В РЯДУ ДВОЙНЫХ КОМПЛЕКСНЫХ СОЛЕЙ СОСТАВА N2 - Preparation of new bimetallic compounds, including double complex salts (DCSs), containing both a platinumgroup metal and a transition metal of the fourth period is of great interest since these compounds can act as precursors of bimetallic materials. One example of using such compounds is the preparation of ultrafine particles of solid solutions of metals or intermetallic compounds on various supports to fabricate highly efficient catalysts with a low content of noble metals. Compounds containing coordinated oxalate anions are important objects of synthetic chemistry and interesting precursors. For example, a lot of attention is given to salts with [M(C2O4)2]2– anions, where M = Co, Ni, Cu, Pt, Pd. On the one hand, the uniqueness of oxalate coordinated anions is due to the fact that they are easily obtained and are stable both in aqueous solutions and in the solid phase; on the other hand, they are thermally decomposed at relatively low temperatures, which makes them promising precursors for the fabrication of metallic and oxide materials. N2 - Синтезирован ряд из четырех изоструктурных двойных комплексных солей, построенных на основе катионов [М1(NH3)6]3+ и анионов [M2(C2O4)3]3-, где M1 = Co, Ir, M2 = Fe, Cr. Соли кристаллизуются в гексагональной пространственной группе симметрии P`3c1. Согласно данным термического анализа в атмосфере аргона, термическая устойчивость (температуры начала разложения обезвоженных продуктов) изучаемых соединений зависит от природы комплексного трисоксалатного аниона и увеличивается в рядах [Ir(NH3)6][Co(C2O4)3] < [Ir(NH3)6][Fe(C2O4)3] < [Ir(NH3)6][Cr(C2O4)3] < [Ir(NH3)6][Ir(C2O4)3] и [Co(NH3)6][Co(C2O4)3] < [Co(NH3)6][Fe(C2O4)3] < [Co(NH3)6][Cr(C2O4)3] < [Co(NH3)6][Ir(C2O4)]. При этом при одинаковом анионе соли гексаммина иридия(III) более устойчивы по сравнению с солями кобальта(III)). При термическом разложении солей [Co(NH3)6][Fe(C2O4)3]·3H2O и [Ir(NH3)6][Fe(C2O4)3] 3H2O в атмосфере водорода образуются твердые растворы Co0,5Fe0,5 и Ir0,5Fe0,5 соответственно. KW - Single-source precursors KW - Double complex salts KW - Catalysts PY - 2019 UR - https://doi.org/10.1134/S0022476619070060 DO - https://doi.org/10.26902/JSC_id42958 VL - 60 IS - 7 SP - 1110 EP - 1119 PB - Springer AN - OPUS4-48925 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bykov, M. A1 - Yusenko, Kirill A1 - Bykova, E. A1 - Pakhomova, A. A1 - Kraus, Werner A1 - Dubrovinskaia, N. A1 - Dubrovinsky, L. T1 - Synthesis of arsenopyrite-type rhodium pernitride RhN2 from a single-source azide precursor N2 - Nitrogen-rich noble metal nitrides possess unique mechanical and catalytic properties, therefore their synthesis and characterization is of interest for fundamental solid state chemistry and materials science. In this study we have synthesized a singlesource precursor [Rh(NH3)6]3(N3)5Cl4 (Rh:N ratio 1:11). Its controlled decomposition in a laser-heated diamond anvil cell at 39 GPa resulted in a formation of rhodium pernitride, RhN2. According to the results of single-crystal X-ray diffraction RhN2 has arsenopyrite structure type crystal structure previously unknown for this compound (P21/c (no. 14). KW - EOS KW - High-pressure KW - Nitrides PY - 2019 DO - https://doi.org/10.1002/ejic.201900488 IS - 32 SP - 3667 EP - 3671 PB - Wiley AN - OPUS4-48924 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Askar, Enis A1 - Aksam, A. A1 - Brandes, E. A1 - Markus, D. A1 - Stolz, T. T1 - Berechnung der Explosionsbereiche von Alkoholen, Ketonen und halogenierten Kohlenwasserstoffen im Gemisch mit Inertgasen N2 - Die Explosionsbereiche für Dreistoffsysteme aus Brennstoff, Inertgas und Luft wurden nach dem Modell der konstanten adiabatischen Flammentemperaturprofile berechnet. Für die Parametrisierung des halbempirischen Modells muss der Explosionsbereich für ein bestimmtes Dreistoffsystem aus Brennstoff, Inertgas und Luft bekannt sein. Dann lassen sich Explosionsbereiche desselben Brennstoffs mit einem beliebigen Inertgas und bei einer beliebigen Temperatur berechnen. Ergänzend zu früheren Arbeiten, in denen die Explosionsbereiche für Brenngase aus der homologen Reihe der Alkane und Alkene berechnet worden sind, wurden nun die Berechnungen für 1-Propanol, Aceton und Difluormethan durchgeführt. Als Inertgase wurden neben Stickstoff und Kohlendioxid auch die Edelgase Argon und Helium berücksichtigt. Für die Berechnung der Explosionsbereiche in Systemen mit Helium, ist das Modell erweitert worden, so dass auch die Transporteigenschaften (d.h. Wärmeleitfähigkeit, Diffusionskoeffizient) der Komponenten berücksichtigt werden. Weiterhin ist eine Möglichkeit zur praxisnahen Berechnung der Spitze des Explosionsbereichs implementiert worden. Die Ergebnisse zeigen insgesamt, dass die Berechnung der Explosionsbereiche für Alkohole, Ketone und halogenierte Kohlenwasserstoffe mit ähnlicher Genauigkeit wie für Alkane und Alkene möglich ist. Die vorgenommenen Modifikationen sind geeignet, um auch eine Berechnung für Gasgemische mit Helium durchzuführen, dessen starke inertisierende Wirkung im Vergleich zu den Inertgasen Argon oder Stickstoff vor allem auf den stark unterschiedlichen Transporteigenschaften beruht. Für die Analyse der physikalischen Vorgänge, die zur Zündung führen, ist eine spezielle Kontaktvorrichtung entwickelt worden. Damit können die Entladungen > 200 µm Länge und mit einer Dauer von > 500 µs an einer bestimmbaren Position erzeugt und untersucht werden. Für die Entladungen an der Zündgrenze bei niedrigen Spannungs- und Stromwerten (max. 30 V, 30 bis 100 mA Konstantstrombegrenzung) sind die Bedingung für die Erzeugung ermittelt worden. Das sind die Rauheit auf der Kontaktoberfläche, die langsame Kontaktöffnungsbewegung und eine geeignet regelnde Spannungsquelle mit Konstantstrombegrenzung. Damit sind für diese Entladungen an der Zündgrenze die Strom-Spannungs-Kennlinie, das Spektrum mit dominierenden Linien von Cadmium-Metalldampf sowie die Temperaturverläufe ermittelt worden. T2 - 15. BAM-PTB-Kolloquium zur chemischen und physikalischen Sicherheitstechnik CY - Brunswick, Germany DA - 21.05.2019 KW - Explosionsgrenzen KW - Inertisierung KW - Modell der konstanten Flammentemperaturen KW - Explosionsschutz PY - 2019 DO - https://doi.org/10.7795/210.20190521J SP - 1 EP - 9 AN - OPUS4-48947 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lugovtsova, Yevgeniya A1 - Johannesmann, S. A1 - Henning, B. A1 - Prager, Jens T1 - Analysis of Lamb wave mode repulsion and its implications to the characterisation of adhesive bonding strength N2 - Lamb waves are widely used for non-destructive evaluation of material parameters as well as for detection of defects. Another application of Lamb waves is quality control of adhesive joints. Researchers are currently investigating shear horizontal and zero-group velocity modes for characterisation of the adhesive bonding strength. In a new approach, Lamb wave mode repulsion is used to obtain the coupling strength between different layers to characterise the adhesive bonding strength. The modes of the individual layers become coupled in the multilayered systems forming particular regions, the so-called mode repulsion regions. This study investigates these modes and their interaction in two-layered plate-like structures with varying coupling strength both numerically, with the Scaled Boundary FEM, and experimentally T2 - International Congress on Ultrasonics CY - Bruges, Belgium DA - 03.09.2019 KW - Lamb waves KW - Multi-layered system KW - Adhesive joint KW - Mechanical strength KW - Scaled Boundary FEM PY - 2019 SP - 1 EP - 4 AN - OPUS4-48911 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Persson, K. T1 - The EC4SafeNano Project - and the case study of Surface Chemical Transformations of Nano-TiO2 Samples upon Weathering N2 - A central challenge to ensure the sustainable production and use of nanotechnologies is to understand and effectively control the risks along the industrial innovation value chain. Knowledge about nanotechnology processes and nanosafety issues (hazards, fate, risk...) is growing rapidly but the effective use of this knowledge for risk management by market actors is lagging behind. EC4SafeNano (European Centre for Risk Management and Safe Innovation in Nanomaterials and Nanotechnologies) promotes a harmonized vision of expertise in risk assessment and management for the public and private sectors to enable the safe development and commercialization of nanotechnology. EC4SafeNano is operated together by major European risk institutes with the support of numerous associated partners, gathering all stakeholders involved in Nanomaterials and Nanotechnologies (regulators, industry, society, research, service providers...). In a case study the surface chemical transformations upon 2 different ageing procedures (long-term UV irradiation or swimming pool water) of a representative set of titanium dioxide nanoparticles has been investigated. The materials have been analyzed by various analytical techniques. Each method addresses different aspects of the complex endpoint surface chemistry. The multi technique approach allows evaluation of the capabilities and limitations of the applied methods regarding their suitability to address the endpoint surface chemistry and their sensitivity to identify even small surface chemical transformations. Results: - To obtain a comprehensive picture, it is insufficient to concentrate on a single analysis technique. - By using time-of-flight secondary ion mass spectrometry (ToF-SIMS) in combination with principal component analysis (PCA) it was possible to identify even subtle changes in the surface chemistry of the investigated materials. - A general trend that was observed for the UV-aged samples is the decrease of organic material on the nanomaterial surface. This project has received funding from the European Union’s Horizon 2020 research and innovation programme under grant agreement No 723623. T2 - FormulaX/NanoFormulation 2019 CY - Manchester, England, United Kingdom DA - 24.06.2019 KW - TiO2 nanoparticle KW - Surface Chemical Transformation KW - UV Weathering KW - SIMS KW - XPS KW - IR spectroscopy KW - EC4SafeNano PY - 2019 UR - https://www.formulation.org.uk/images/stories/FormulaX/Posters/P-14.pdf AN - OPUS4-48912 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Serrano-Munoz, Itziar A1 - Rapontchombo, J. A1 - Magnier, V. A1 - Brunel, F. A1 - Kossman, S. A1 - Dufrénoy, P. T1 - Evolution in microstructure and compression behaviour of a metallic sintered friction material after braking N2 - Due to the complexity of friction materials, the characterization of the tribological properties is prioritised over the bulk material properties even though the tribology is expected to be influenced by the material behaviour. The extent of this relationship is still unknown and further knowledge is required to account for the load history and evolution of the bulk properties. With this view, the compression behaviour and microstructure of a semi-metallic friction material with reduced formulation were investigated before and after a braking program. The thermal loading was monitored with inserted thermocouples. Uniaxial compression tests coupled with Digital Image Correlation (DIC) show significant changes in the worn material, which develops a compression behaviour similar to that of a tri-layered material. The microstructural analysis indicates microcracking of the metallic matrix and carbon diffusion in the Fe-phase. The thermal loading was found to be the key parameter controlling both the friction behaviour and evolution of the material properties. The expected effects of material evolution on the contact uniformity, durability and tribology are discussed. KW - Semi-metallic sintered material KW - Braking load history KW - Uniaxial compression tests KW - Digital image correlation KW - Scanning electron microscopy KW - Evolution of bulk properties PY - 2019 UR - http://www.sciencedirect.com/science/article/pii/S0043164819301735 DO - https://doi.org/10.1016/j.wear.2019.202947 SN - 0043-1648 VL - 436-437 SP - 202947 PB - Elsevier B.V. AN - OPUS4-48961 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Börner, Andreas T1 - Ultraschallunterstützte Fräsbearbeitung/Rührreibschweißen aus Sicht des Maschinenbedieners N2 - Im Beitrag sind die Vor- und Nachteile beim Einsatz von Ultraschallunterstützung für das Zerspanen von harten und spröden Werkstoffen zusammengefasst. Des Weiteren werden aktuelle und zukünftige Analysen zum Thema ultraschallunterstütztes Zerspanen mit geometrisch bestimmter Schneide schwer zerspanbarer Materialien und Rührreibschweißen an CNC-Fräsmaschinen vorgestellt. T2 - Workshop BAM – IFW Forschungstechnik / Versuchsanlagen und Prüftechnik CY - Berlin, Germany DA - 11.09.2019 KW - Fräsen KW - Schleifen KW - Ultraschallunterstütztes Zerspanen KW - Zerspanbarkeitsanalysen KW - Abtragende Glasbearbeitung KW - Rührreibschweißen PY - 2019 AN - OPUS4-48951 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thünemann, Andreas T1 - The Single Chain Architecture of (Bio)Polymers in Contact with Nanoplastics N2 - In contrast to microplastics, little is known about nanoplastics (1 to 100 nm). In order to make the dectecability of nanoplasics more reliable, we started to develop nanoplastic reference materials. This project also aims to anser the question of how the single chain conformation of bio(polymers) changes in contact with nanoplastics. Small-angle X-ray and neutron scattering methods are suitable methods for studing this topic. Recently the soft and hard interactions between polystyrene nanoplasics and human serum albumin corona was investigated with small-angle neutron scattering. Here we concentrate on small-angle X-ray scattering as our favorite method to study how (bio)polymers change their conformation in contact with nanoplastics. The scattering of bovine serum albumin in its native state can be detected easily. The scattering pattern of this biopolymer changes dramatically when its globular stucture changes to a coil structure. Modeling of chain conformations and the calculation of the scattering pattern is relatively easy to perform. Numerous model calculations will be provided to predict the changes of conformation of single bio(polymer) chains when in conatact with nanoplastics. These predictions will be compared with recent experimenal results from in situ measurments of bio(polymers) in contact with nanoplastics. The impact of temperature, polymer concentration and salt on the single-chain conformation changes will be discussed. T2 - PolyDays 2019 CY - Berlin, Germany DA - 11.09.2019 KW - Small-angle X-ray scattering KW - SAXS KW - Nanoparticle KW - Protein KW - Nanoplastics PY - 2019 AN - OPUS4-48959 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Munzke, Dorit A1 - Kraus, David A1 - Eisermann, René A1 - Kübler, Stefan A1 - Schukar, Marcus A1 - Nagel, Lukas A1 - Hickmann, Stefan A1 - Trappe, Volker T1 - Distributed fiber-optic strain sensing with millimeter spatial resolution for the structural health monitoring of multiaxial loaded GFRP tube specimens N2 - Due to their high strength-to-weight ratio and excellent fatigue resistance, glass fiber reinforced polymers (GFRP) are used as a construction material in a variety of applications including composite high-pressure gas storage vessels. Thus, an early damage detection of the composite material is of great importance. Material degradation can be determined via measuring the distributed strain profile of the GFRP structures. In this article, swept wavelength interferometry based distributed strain sensing (DSS) was applied for structural health monitoring of internal pressure loaded GFRP tube specimens. Measured strain profiles were compared to theoretical calculation considering Classical Lamination Theory. Reliable strain measurements with millimeter resolution were executed even at elongations of up to 3% in the radial direction caused by high internal pressure load. Material fatigue was localized by damaged-induced strain changes during operation, and detected already at 40% of burst pressure. KW - GFRP KW - Swept wavelength interferometry KW - Distributed fiber optic sensing KW - Material degradation KW - Structural health monitoring PY - 2019 DO - https://doi.org/10.1016/j.polymertesting.2019.106085 SN - 0142-9418 VL - 80 SP - 106085 PB - Elsevier Ltd. AN - OPUS4-48950 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Shapovalov, Oleg A1 - Gaal, Mate A1 - Hönig, Gerald A1 - Gradt, Thomas A1 - Weiss, S. T1 - Temperature dependence of the propagation speed of a longitudinal wave in different solids for use as a wedge material in an extreme-temperature-resistant ultrasonic transducer N2 - In special cases of angle beam ultrasonic measurement – e.g. defect detection in hot solids as well as flow measurement of liquid gases or energy storage mediums – the applied transducer has to withstand extreme temperatures. Since the irradiation angle into the specific material is determined not only by wedge design, but also by the speed of sound in both the wedge material and the tested object, the developer must take into account the speed of the wave propagation in a wedge material over the whole temperature range of transducers application. In this study we investigate the temperature dependence of the speed of longitudinal wave propagation in 10 different materials in the range from -200 °C to 400 °C. The investigated materials belong to different material classes (ceramics, glass, as well as ferrous and non-ferrous metals) and are all temperature-resistant up to at least 600 °C, and therefore applicable as wedge materials in an ultrasonic transducer for use at extreme temperatures. T2 - 23rd International Congress on Acoustics CY - Aachen, Germany DA - 09.09.2019 KW - Ultrasonic Transducer KW - Speed of sound KW - Longitudinal Wave KW - Temperature PY - 2019 SP - 4776 EP - 4782 AN - OPUS4-48980 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Burkert, Andreas A1 - Lehmann, Jens T1 - Merkblatt 833 - Edelstahl Rostfrei in Erdböden N2 - Für Anwender nichtrostender Stähle wird im neu überarbeiteten Merkbaltt 833 eine Planungshilfe für Anwendungen nichtrostender Stähle in Erdböden gegeben. Hinweise und Empfehlungen zur Werkstoffauswahl sowie allgemeine Hinweise zum Einsatz nichtrostender Stähle und auch Anwendungsbeispiele sind im neu überarbeitetn Merkblatt enthalten. KW - Nichtrostender Stahl KW - Korrosion KW - Erdboden PY - 2019 UR - https://www.edelstahl-rostfrei.de/publikationen/iser-publikationen/merkblatt-833-edelstahl-rostfrei-in-erdboeden IS - 2. überarbeitete Auflage SP - 1 EP - 13 PB - Informationsstelle Edelstahl Rostfrei CY - Düsseldorf AN - OPUS4-49710 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schirdewahn, S. A1 - Spranger, Felix A1 - Hilgenberg, Kai A1 - Merklein, M. ED - Merklein, M. T1 - Untersuchung des tribologischen Einsatzverhaltens von lokal dispergierten Presshärtewerkzeugoberflächen N2 - Das Presshärteverfahren hat sich zur ressourceneffizienten Verarbeitung von höchstfesten Stahlwerkstoffen im Karosserieleichtbau weltweit etabliert. Die fehlerfreie Bauteilproduktion wird jedoch durch Reibungs- und Verschleißerscheinungen aufgrund hoher thermo-mechanischer Werkzeugbelastungen und fehlender Schmierstoffsysteme limitiert. Als Lösungsansatz wird eine Modifikation der Werkzeugoberfläche mittels Laserimplantation angestrebt, um folglich deren Verschleißbeständigkeit nachhaltig zu erhöhen. Das Verfahren basiert auf einem lokalen Dispergieren keramischer Hartstoffpartikel in die Werkzeugoberfläche, infolgedessen hochfeste und erhabene Strukturen im Mikrometerbereich entstehen. Aufgrund der signifikanten Reduzierung der Kontaktfläche sowie der hohen Verschleißbeständigkeit der eingesetzten TiB2-Hartstoffe wird ein verbessertes tribologisches Einsatzverhalten unter presshärtetypischen Prozessbedingungen erwartet. Zur Verifizierung dieser Annahmen wurden im Rahmen dieser Arbeit modifizierte Pin-on-Disk Tests durchgeführt, um das Reib- und Verschleißverhalten der laserimplantierten Werkzeugoberflächen unter Presshärtebedingungen zu untersuchen. Zur weiteren Vertiefung des Prozess-verständnisses wurden die verschlissenen Platinen via Tastschnittmessungen und Querschliffaufnahmen analysiert. Durch den Ergebnisvergleich mit konventionellen Werkzeugoberflächen erfolgte eine abschließende Bewertung des tribologischen Einsatzverhaltens der laserimplantierten Strukturen. T2 - 14. Erlanger Workshop Warmblechumformung 2019 CY - Fürth, Germany DA - 19.11.2019 KW - Laserimplantation KW - TiB2 KW - X38CrMoV5-3 KW - Presshärten KW - Tribologie PY - 2019 SP - 169 EP - 178 PB - Meisenbach Verlag Bamberg CY - Bamberg AN - OPUS4-49703 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rabe, Torsten T1 - Alternative Verfahren zur Strukturierung von Grünfolien und Laminaten N2 - Die Strukturierung keramischer Grünfolien und Laminate ist ein wesentlicher Prozessschritt in der keramischen Multilayer-Technologie und begründet die funktionelle Vielfalt keramischer Multilayer. Benötigt wird die Grünbearbeitung für die Herstellung elektrischer und thermischer Vias sowie innerer Kavitäten und Kanäle für Transport und Lagerung von Gasen und Flüssigkeiten in hochintegrierten Schaltungsträgern, Sensoren und Reaktoren. Standardverfahren in der industriellen Fertigung sind Heißschneiden, Stanzen und Laserbearbeitung. Darüber hinaus werden auch Bohren, Fräsen, Sägen und Heißprägen verwendet. Über die Erprobung weiterer Verfahren wie Wasserstrahlschneiden, Dampfstrahlätzen und Powder Blasting wird in der Literatur berichtet. Im Vortrag werden spezifische Vor- und Nachteile der eingesetzten Verfahren beleuchtet. Abschließend werden die Kriterien für die Auswahl des optimalen Strukturierungsverfahrens diskutiert. Zusammensetzung und Gefüge sowie die dadurch bedingten mechanischen und thermomechanischen Eigenschaften sowie das Absorptionsverhalten von Grünfolien sind sehr unterschiedlich. Daraus resultieren unterschiedliche optimale Bearbeitbarkeitsparameter. T2 - DKG-Seminar "Foliengieß- und Schlitzdüsenverfahen" CY - Hermsdorf, Germany DA - 05.11.2019 KW - Stanzen KW - Keramische Folien KW - Laserbearbeitung KW - Grünfolieneigenschaften PY - 2019 AN - OPUS4-49742 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hübner, Oskar T1 - Spectral and Lifetime Encoding of Polymer Particles with Cd-free Ternary Semiconductor Nanocrystals for Flow Cytometry with Time Resolved Fluorescence Detection N2 - Multiplexed encoding schemes of nano- and micrometer sized particles with fluorescent dyes or quantum dots (QDs) and their optical detection, are of increasing interest for applications in the life sciences, for example in flow cytometry. Almost all strategies utilizing fluorescence focus on spectrally distinguishable emission bands or colors and different intensity levels as fluorescence codes. The fluorescence parameter lifetime has been, however, barely exploited. In this work the goal is to perform multiplexing with encoding fluorophores with different fluorescence lifetimes (LTs). In comparison to the spectral multiplexing strategies this has the advantage, that the different fluorescence LT codes can be measured with the excitation and emission wavelength, thus reducing instrument costs. Moreover, LTs should not depend on emitter concentration. Unlike organic dyes, the LTs of which are typically < 10 ns, the fluorescence LTs of ternary semiconductor QDs that represent a “green” alternative to conventional Cd-containing QDs are in the range of several hundred ns, independent of oxygen concentration, and can be tuned to a certain extent by chemical composition and surface chemistry. This present a time region that can be barely covered by other emitters that have either much shorter or longer lifetimes. In this project, different encoding strategies will be assessed and the encoded particles will be then used for fluorescence assays for the analysis of several targets in parallel. Therefor the encoded particles will be functionalized with different target-specific bioligands and read out with a specifically designed flow cytometer enabling time-resolved fluorescence detection. With this instrument, the particles will be discriminated by their fluorescence LTs In one detection channel while the analytes will be quantified by fluorescence labels in a second channel in the intensity domain. T2 - Bad Honnef Physics School Exciting nanostructures: Characterizing advanced confined systems CY - Bad Honnef, Germany DA - 21.07.2019 KW - Multiplexing KW - Lifetime KW - Bead KW - Flow cytometry KW - Fluorescence KW - Quantum dot KW - InP KW - AIS KW - Dye KW - Encoding KW - Barcoding KW - Assay KW - Method PY - 2019 AN - OPUS4-49723 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hübner, Oskar T1 - Lifetime Barcoding of Polystyrene Beads with Fluorescent Nanocrystals for Fluorescent Lifetime Detection in Flow Cytometry N2 - Multiplexed encoding schemes of nano- and micrometer sized polymer particles with fluorescent dyes or quantum dots (QDs) and their optical detection, are of increasing interest for applications in the life sciences, for example in flow cytometry. Almost all strategies utilizing fluorescence focus on spectrally distinguishable emission bands or colors and different intensity levels as fluorescence codes. In this work the goal is to perform multiplexing with encoding fluorophores with different fluorescence lifetimes (LTs). In comparison to the spectral multiplexing strategies this has the advantage, that the different fluorescence LT codes can be measured with the same excitation and emission wavelength, thus reducing instrumental costs. Moreover, LTs should not depend on emitter concentration. Unlike organic dyes, the LTs of which are typically <10ns, the fluorescence LTs of ternary semiconductor QDs which represent a “green” alternative to conventional Cd-containing QDs are in the range of several hundred ns, independent of oxygen concentration, and can be tuned to a certain extent by chemical composition and surface chemistry. This presents a time region that can barely be covered by other emitters that have either much shorter or longer lifetimes. In this project, different encoding strategies will be assessed, and the encoded particles will then be used for fluorescence assays for the analysis of several targets in parallel. Therefore, the encoded particles will be functionalized with different target-specific bioligands and read out with a specifically designed flow cytometer enabling time-resolved fluorescence detection. With this instrument, the particles will be discriminated by their fluorescence LTs in one detection channel while the analytes will be quantified by fluorescence labels in a second channel in the intensity domain. T2 - Tag der Chemie 2019 CY - Berlin, Germany DA - 11.07.2019 KW - Multiplexing KW - Lifetime KW - Bead KW - Flow cytometry KW - Fluorescence KW - Quantum dot KW - InP KW - AIS KW - Dye KW - Encoding KW - Barcoding KW - Assay KW - Method PY - 2019 AN - OPUS4-49722 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Konar, S. A1 - Michalchuk, Adam A1 - Sen, N. A1 - Bull, C. L. A1 - Morrison, C. A. A1 - Pulham, C. R. T1 - High-Pressure Study of Two Polymorphs of 2,4,6-Trinitrotoluene Using Neutron Powder Diffraction and Density Functional Theory Methods N2 - A high-pressure neutron diffraction study was conducted on polycrystalline samples of the two known polymorphs of 2,4,6-trinitrotoluene [monoclinic (m) and orthorhombic (o) TNT] under hydrostatic conditions. Isothermal equations of state were obtained for both polymorphic forms. Neither polymorph was observed to undergo a phase transition in the pressure region 0–5 GPa, with both polymorphs displaying smooth compression behavior across the pressure range. This differs somewhat from previous X-ray diffraction and Raman spectroscopy investigations in which discontinuities were observed in the P–V curves and spectral changes were reported at ∼2 GPa. The high-pressure response of these materials is supported by dispersion-corrected density functional theory calculations which, while overestimating the experimental bulk moduli, give excellent agreement with the observed smooth compression response of both phases. KW - Energetic Materials PY - 2019 DO - https://doi.org/10.1021/acs.jpcc.9b07658 VL - 123 SP - 26095 EP - 26105 PB - ACS AN - OPUS4-49811 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Metz, Christian A1 - Franz, Philipp A1 - Fischer, C. A1 - Wachtendorf, Volker A1 - Maierhofer, Christiane T1 - Active thermography for quality assurance of 3D-printed polymer structures N2 - Additively manufactured test specimens made of polyamide 12 (PA 12) by Laser Sintering as well as of acrylonitrile butadiene styrene (ABS) by Fused Layer Modelling, were characterised with active thermography directly after manufacturing and after artificial weathering. For this, two different excitation methods (flash and pulse heating) were used and compared, regarding their suitability for the detection of constructed and imprinted defects inside the test specimens. To increase the quality of the thermograms, data processing methods like thermal signal reconstruction (TSR) and Fourier Transformation after TSR were applied. To further investigate the long-term stability of the additively manufactured test specimens towards environmental stress, like UV radiation, heat, humidity, water contact and frost with active thermography, an artificial weathering test over 2000 hours (~3 months) was applied to the specimens. The monitoring of the changes in the optical properties of the weathered plastics was supplemented by spectral reflectance and UV/VIS spectroscopy. KW - Additive manufacturing KW - Polymers KW - Artificial weathering KW - Active thermography KW - UV/VIS spectroscopy PY - 2019 DO - https://doi.org/10.1080/17686733.2019.1686896 SN - 1768-6733 (Print) 2116-7176 (Online) VL - 18 IS - 1 SP - 50 EP - 72 PB - Taylor & Francis AN - OPUS4-49817 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Woydt, Mathias T1 - Sub-stoichiometric oxides for wear resistance N2 - In the present work it was shown that the tribologcal profiles of special model oxides under dry unidirectional sliding have shown, that sub-oxides have a contribution to the tribological behavior of carbides and cermets, when they are tribo-oxidatively formed, because their tribological profiles as monolithic materials are homologous in part or totally, or compete with hardmetals or cermets, depending from the operating conditions regarded. KW - Sub-oxide KW - Friction KW - Wear KW - Carbide KW - Hardmetal PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-498154 DO - https://doi.org/10.1016/j.wear.2019.203104 SN - 0043-1648 N1 - Eine identische Version zu diesem Artikel wurde publiziert unter: Wear 438-439 (2019) 102735, https://doi.org/10.1016/j.wear.2019.01.066 - An identical version to this article was published under: Wear 438-439 (2019) 102735, https://doi.org/10.1016/j.wear.2019.01.066 VL - 440-441 SP - 203104-1 EP - 203104-7 PB - Elsevier CY - Amsterdam AN - OPUS4-49815 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Metz, Christian T1 - Zerstörungsfreie Charakterisierung additiv gefertigter Kunststoffbauteile und ihres Alterungsverhaltens sowie zerstörende Prüfungen N2 - Es wurden Prüfkörper aus additiver Fertigung mittels Laser Sinter Verfahren (Polyamid 12, PA 12) und Fused Layer Modeling (Acrylnitril-Butadien-Styrol, ABS) sowie Prüfkörper aus dem Kunststoff-Spritzguss Verfahren (PA 12 und ABS) über 2000 Stunden künstlich bewittert. Vor, während und nach der Bewitterung erfolgte eine zerstörungsfreie Prüfung mittels Thermografie, optischer Mikroskopie und spektralen Methoden (UV/VIS-Spektroskopie und spektrale Reflexion), um den Alterungsfortschritt zu untersuchen und Schäden durch die künstliche Bewitterung sowie eingedruckte Defekte zu identifizieren und zu detektieren. Zusätzlich wurden zerstörende Zugprüfungen vorgenommen, welche mit einer IR-Kamera verfolgt wurden. Auf diese Weise konnten lokale Temperaturänderungen, hervorgerufen durch elastische sowie plastische Verformungen, zeitaufgelöst erfasst und ausgewertet werden. T2 - Sitzung des DGM Fachausschusses Polymerwerkstoffe CY - Würzburg, Germany DA - 14.11.2019 KW - Additive Fertigung KW - Thermografie KW - Kunststoffe KW - Zugprüfungen KW - Künstliche Bewitterung PY - 2019 AN - OPUS4-49820 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Frielinghaus, H. A1 - Butler, P. D. A1 - Pauw, Brian Richard A1 - Rennie, A. R. T1 - Eleventh canSAS Meeting: International Cooperation and Collaboration in Small-Angle Scattering N2 - The eleventh canSAS workshop was held in Freising, Germany, July 8–10, 2019. These international meetings, promoting collective action for nomadic small-angle scatterers, have been taking place since 1998 and act as forums to catalyze cooperation amongst the SAS community in order to provide better facilities and equipment, combined with reliable data interpretation and analysis. The meeting attracted over 60 participants from major neutron and X-ray laboratories, as well as manufacturers of SAXS equipment, and users from academia and industry. There was also a wide geographical spread with participants from Australia, Asia, and North America joining European colleagues. T2 - canSAS XI CY - Freising, Germany DA - 08.07-2019 KW - Small angle scattering KW - Conference KW - Standardisation PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-498192 DO - https://doi.org/10.1080/08940886.2019.1680215 SN - 0894-0886 SN - 1931-7344 VL - 32 IS - 6 SP - 48 EP - 49 PB - Taylor & Francis CY - Abingdon, UK AN - OPUS4-49819 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wagner, Adrian T1 - Ergebnisse der 1. Probenentnahme im rahmen des Forschungsprojekt es zur Auslagerung von Edel und Duplexstählen in Straßentunneln N2 - Aufgrund der stark korrosiven Atmosphäre in Tunnelbauwerken kommt es aufgrund von Reinigungs- und Sanierungsmaßnahmen an Ein- und Anbauteilen aus nichtrostendem Stahl häufig zu wartungsbedingten Verkehrsbeeinflussungen und Tunnelsperrungen. Bislang ist nur eine kleine Gruppe rostfreier Edelstähle für die Verwendung in Tunnelbauwerken zugelassen. Im Sinne einer mittel- bis langfristigen Reduktion von Wartungsarbeiten besteht jedoch großes Interesse, die Einsatzmöglichkeiten alternativer nichtrostender Stähle zu erhöhen. Um dies zu ermöglichen, entwickelten die Bundesanstalt für Materialforschung und -prüfung (BAM), gemeinsam mit dem Landesbetrieb Straßenbau NRW, in Zusammenarbeit mit der Informationsstelle Edelstahl Rostfrei (ISER), mit Unterstützung des Edelstahlherstellers Outokumpu und der Wilhelm Modersohn GmbH & Co. KG ein Forschungsprojekt zur Auslagerung von nichtrostenden Duplexstählen in Straßentunnel. Im Oktober 2019 beteiligte sich der Landesbetrieb Straßen, Brücken und Gewässer in Hamburg und ermöglichte die Auslagerung im Elbtunnel auszuweiten. T2 - Sitzung des ISER Ausschusses Marketing CY - Düsseldorf, Germany DA - 20.11.2019 KW - Duplex KW - Outokumpu: Stainless steel KW - Duplexstahl KW - Korrosion KW - Tunnel KW - Tunnelatmosphöre PY - 2019 AN - OPUS4-49814 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bellon, Carsten T1 - Radiographic Simulator aRTist - Computer simulation for industrial Tomography N2 - aRTist is an easy-to-use and practical simulation tool to generate realistic radiographic images from CAD objects. A dedicated add-on module makes CT simulation easy (virtual computer tomography). Just choose the number of projections. Unlike in the practice, simulation can separately image the primary and scatter radiation. This allows studying the scattering artefacts in CT (gray-level variations in regions of homogeneous material). T2 - 5. Jenaer μCT-Workshop CY - Jena, Germany DA - 20.11.2019 KW - Vitual computer tomography simulation PY - 2019 AN - OPUS4-49826 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Berthold, J. A1 - Vrana, J. A1 - Heckel, Thomas A1 - Kanzler, D. A1 - Jatzlau, P. A1 - Große, C. T1 - Modellgestützte Bestimmung der Auffindwahrscheinlichkeit (POD) von Reflektoren bei der Ultraschallprüfung großer Schmiedeteile N2 - Bruchmechanische Untersuchungen werden zur Vorhersage der Lebensdauer und der Wartungszyklen benutzt. Dabei wird davon ausgegangen, dass auch Objekte ohne detektierte Anzeigen Materialfehler mit einer Reflektivität kleiner der Nachweisgrenze aufweisen können. Keine detektierte Anzeige bedeutet daher für Bauteilauslegung, dass sie eine konservative Annahme machen müssen: es wird angenommen, dass das Bauteil Materialfehler in Größe der Nachweisgrenze enthält. Dies macht die Nachweisgrenze zu dem die Lebensdauer limitierenden Faktor. Bei probabilistischen Methoden wird zusätzliches Wissen, wie Zuverlässigkeit und Fehlerauffindwahrscheinlichkeiten bei der zerstörungsfreien Prüfung mit in die Berechnung einbezogen, um zu konservative Annahmen zu vermeiden. Ziel ist es eine Model-Assisted-POD aufzubauen mit der die reale volumetrische Ultraschallprüfung großer Schmiedeteile nachgebildet werden kann. Die resultierende POD soll im Weiteren in bruchmechanischen Betrachtungen Verwendung finden. In vorangegangenen Arbeiten [Preißel2015] wurde dazu der Einfluss des Prüfrasters nach der DGZfP-Richtlinie US 07:2014 auf die Fehlerauffindwahrscheinlichkeit (parametrisch) simulativ betrachtet und die Simulationstechnik experimentell validiert. In diesem Paper werden die Ergebnisse von Preißel überprüft und um eine Prüfraster-Summen-POD, die das Szenario der realen Bauteilprüfung beschreibt, erweitert. Zudem wird eine experimentell validierte, simulative, nicht-parametrische POD für schrägliegende Defekte aufgebaut. Schließlich werden erste Untersuchungen zur Defektmorphologie vorgestellt. Diese Arbeit ist im Rahmen eines Studenten-Stipendiums der DGZfP entstanden. T2 - DGZfP DACH Tagung 2019 CY - Friedrichshafen, Germany DA - 27.05.2019 KW - Schmiedeteile KW - POD KW - Ultraschall KW - Zerstörungsfreie Prüfung PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-496796 UR - http://www.ndt.net/?id=24529 VL - 24 IS - 8 SP - 1 EP - 12 PB - NDT.net CY - Kirchwald AN - OPUS4-49679 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heckel, Thomas A1 - Bertovic, Marija A1 - Rosenthal, Martina A1 - Pavlovic, M. A1 - Bartsch, L. A1 - Muhs, V. A1 - Holstein, R. T1 - Zuverlässigkeitsbetrachtungen bei der Ultraschallprüfung von Radsatzwellen im Ausbildungsbetrieb N2 - Im Rahmen der UT1-M1 Ausbildung im Ausbildungszentrum Wittenberge der DGZfP wurden statistische Untersuchungen am Beispiel der Radsatzwellenprüfung mit Testradsatzwellen durchgeführt. Diese Untersuchungen hatten zum Ziel, die wesentlichen Einflussparameter bei der Prüfung auf das Prüfergebnis zu evaluieren. Dabei wurde unter anderem die intrinsische Fähigkeit des Prüfverfahrens zum Auffinden verschiedener Reflektorgeometrien ermittelt. Die Ergebnisse der Handprüfung wurden mit Ergebnissen mechanisierter Prüfungen verglichen. Im Rahmen der Zuverlässigkeitsbetrachtung wurden die Probability of Detection (POD) und die Nachweisgrenzen ermittelt. Ziel dieser Arbeit war es auch, menschliche und organisatorische Einflussfaktoren auf die Ultraschall-Handprüfung von Radsatzwellen zu identifizieren, um Empfehlungen zur Optimierung der Ausbildung auszuarbeiten. Dazu wurden prüfungsbezogene Risiken in der Praxis mittels Fehlzustandsart- und –auswirkungsanalyse (FMEA) analysiert sowie von den Prüfern empfundene Probleme während der Ausbildung und in der Praxis mittels Fragebogen identifiziert. Die Ergebnisse der FMEA haben gezeigt, dass während des gesamten Prozesses Fehler auftreten können, für die Gegenmaßnahmen getroffen und implementiert werden sollten. Aus den Hinweisen und Erkenntnissen wurden einige Empfehlungen zur Optimierung der Ausbildung erarbeitet. T2 - DGZfP DACH Tagung 2019 CY - Friedrichshafen, Germany DA - 27.05.2019 KW - Zuverlässigkeit KW - Wellenprüfung KW - Ultraschall PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-496783 VL - 2019 SP - 1 EP - 11 AN - OPUS4-49678 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schirdewahn, S. T1 - Untersuchung des tribologischen Einsatzverhaltens von lokal dispergierten Presshärtewerkzeugoberflächen N2 - Das Presshärteverfahren hat sich zur ressourceneffizienten Verarbeitung von höchstfesten Stahlwerkstoffen im Karosserieleichtbau weltweit etabliert. Die fehlerfreie Bauteilproduktion wird jedoch durch Reibungs- und Verschleißerscheinungen aufgrund hoher thermo-mechanischer Werkzeugbelastungen und fehlender Schmierstoffsysteme limitiert. Als Lösungsansatz wird eine Modifikation der Werkzeugoberfläche mittels Laserimplantation angestrebt, um folglich deren Verschleißbeständigkeit nachhaltig zu erhöhen. Das Verfahren basiert auf einem lokalen Dispergieren keramischer Hartstoffpartikel in die Werkzeugoberfläche, infolgedessen hochfeste und erhabene Strukturen im Mikrometerbereich entstehen. Aufgrund der signifikanten Reduzierung der Kontaktfläche sowie der hohen Verschleißbeständigkeit der eingesetzten TiB2-Hartstoffe wird ein verbessertes tribologisches Einsatzverhalten unter presshärtetypischen Prozessbedingungen erwartet. Zur Verifizierung dieser Annahmen wurden im Rahmen dieser Arbeit modifizierte Pin-on-Disk Tests durchgeführt, um das Reib- und Verschleißverhalten der laserimplantierten Werkzeugoberflächen unter Presshärtebedingungen zu untersuchen. Zur weiteren Vertiefung des Prozess-verständnisses wurden die verschlissenen Platinen via Tastschnittmessungen und Querschliffaufnahmen analysiert. Durch den Ergebnisvergleich mit konventionellen Werkzeugoberflächen erfolgte eine abschließende Bewertung des tribologischen Einsatzverhaltens der laserimplantierten Strukturen. T2 - 14. Erlanger Workshop Warmblechumformung 2019 CY - Fürth, Germany DA - 19.11.2019 KW - Laser implantation KW - TiB2 KW - X38CrMoV5-3 KW - Presshärten KW - Tribologie PY - 2019 AN - OPUS4-49699 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heckel, Thomas T1 - Zuverlässigkeitsbetrachtungen bei der Ultraschallprüfung von Radsatzwellen im Ausbildungsbetrieb N2 - Im Rahmen des UT1 E W im Ausbildungszentrum Wittenberge der DGZfPwurden statistische Untersuchungen am Beispiel der Radsatzwellenprüfung mit Testradsatzwellen durchgeführt. Diese Untersuchungen hatten zum Ziel, die wesentlichen Einflussparameter bei der Handprüfung auf das Prüfergebnis zu evaluieren. Im Rahmen der Zuverlässigkeitsbetrachtung wurden die ProbabilityofDetection(POD) und die Nachweisgrenzen ermittelt.Die durchgeführte Studie zeigt, dass die Bewertung der gesamten Zuverlässigkeit der ZfP komplex ist. Dieses verlangt eine detaillierte Versuchsplanung und die Einbeziehung von unterschiedlichen Faktoren, von den Anwendungsparametern bis hin zu den komplexen menschlichen und organisatorischen Faktoren. Die im Rahmen der Studie ermittelten Ergebnisse lassen aufgrund der geringen Anzahl an Testreflektoren keine allgemeingültige Übertragung auf beliebige Korbbogen-geometrienund Reflektorgeometrienzu. T2 - DGZfP DACH Tagung 2019 CY - Friedrichshafen, Germany DA - 27.05.2019 KW - Ausbildung KW - Wellenprüfung KW - Ultraschall KW - Zuverlässigkeit KW - POD PY - 2019 AN - OPUS4-49683 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Korrosionsuntersuchungen mit gelartigen Elektrolyten an Zink - Eine innovative Prüfmethodik N2 - Ein neuer Ansatz bei elektrochemischen Korrosionsuntersuchungen kann durch den Einsatz von gelartigen Elektrolyten als Alternative zu wässrigen Prüfelektrolyten beschritten werden. Gelartige Elektrolyte ermöglichen minimalinvasive Untersuchungen an natürlich gebildeten Zinkdeckschichten. Dadurch können korrosionsrelevante Kennwerte ermittelt werden, die Aussagen zur Deckschichtbildung und zur Stabilität von atmosphärisch gebildeten Deckschichten erlauben. In diesem Beitrag wird anhand verschiedener Untersuchungen an Reinzink der Mehrwert von gelartigen Elektrolyten für die Korrosionsforschung und -prüfung verdeutlicht. Darüber hinaus werden neue Erkenntnisse zur Deckschichtbildung von Zink unter atmosphärischen Bedingungen vorgestellt. T2 - GfKORR-Jahrestagung 2019 CY - Frankfurt a. M., Germany DA - 12.11.2019 KW - Zink KW - Gelartige Elektrolyte KW - Korrosionsuntersuchungen KW - Deckschichtbildung PY - 2019 AN - OPUS4-49641 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Würth, Christian T1 - Understanding Nucleation and Optical Properties of Upconverting Nanoparticles N2 - Non-linear optical emitters are promising materials for energy applications and biotechnologies. Solid-state multi-band emitters like lanthanide doped up-conversion nanoparticles (UCNPs) show excellent photostability, are excitable in the near infrared (NIR), and show emission bands from the UV to SWIR spectral regions. The optical properties of these materials strongly depend on the excitation power density, i.e., the number of photons absorbed per time interval. The upconversion (ΦUC) and downshifting quantum efficiencies (ΦDS) of these materials, the excitation power dependent population, and the deactivation dynamics are influenced by nanoparticle architecture, doping concentration, and the microenvironment. We studied the fundamental changes of the luminescence properties of ß-NaYF4 UCNPs doped with Yb3+ and Er3+ depending on size, different surroundings such as aqueous and organic media, and different surface chemistries. We obtained further insights into shelling procedures, FRET optimization, influence of doping concentration, and advantages of different sensitizer ions. T2 - NaNaX CY - Hamburg, Germany DA - 16.09.2019 KW - UpConversion KW - Optical properties KW - Nanoparticle KW - Nanomaterial PY - 2019 AN - OPUS4-49700 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne A1 - Kannengießer, Thomas T1 - Online-Observation of Martensite Formation by combined use of Synchrotron Diffraction and Dilatometry N2 - Welding residual stress engineering by means of an adjusted martensite phase transformation would be highly attractive as detrimental tensile residual stresses may be prevented already during welding without time and cost intensive post processing. The present study shows a synchrotron diffraction analysis of a martensitic steel subjected to thermo-mechanical load cycles. Experiments were conducted regarding the microstructural strain response during the austenite to martensite transformation. The strains are a function of the temperature and the specific loads applied during cooling. The relation between the transformation plasticity of the material, the amount of martensite formed and the arising strains can thus be assessed. The lattice plane specific strains were compared to experimental findings from (macro) dilatation tests. It is shown that the microscopic material behavior differs remarkably from the one observed on the macroscopic scale, what leads to characteristic residual stresses in the material. T2 - Visual-JW 2019 & WSE 2019 The 5th International Symposium on Visualization in Joining & Welding Science through Advanced Measurements and Simulation & The 8th International Conference of Welding Science and Engineering CY - Osaka, Japan DA - 21.11.2019 KW - Martensite KW - Synchrotron KW - Dilatometry KW - Residual stress KW - Phase transformation PY - 2019 SP - 83 EP - 84 PB - SEIEI Printing Co., Ltd CY - Osaka, Japan AN - OPUS4-49770 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Korrsosion und Korrosionsschutz von technischen Anlagen N2 - Der Vortrag behandelt die Grundlagen der Korrosion sowie einzelene Aspekte von Korrosionsschutzmethoden. Weiterhin werden Themen wie Bimetallkorrosion und Spaltkorrosion erläutert. Es werden passivierbare Werkstoffe und deren Eigenschaften im Hinblick auf einen korrosionsschutzgerechten Einsatz vorgestellt. T2 - 13. VDE Fachtagung Blitzschutz CY - Dresden, Germany DA - 14.11.2019 KW - Korrosion KW - Bimetallkorrosion KW - Nichtrostender Stahl KW - Aluminium KW - Zink KW - Spaltkorrosion PY - 2019 AN - OPUS4-49760 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kannengießer, Thomas T1 - In-situ Observation of Stress Evolution during High Strength Steel Welding N2 - Residual stresses are crucial when assessing the performance of welded components. The present work deals with the possibilities of transferring the real-life boundary conditions of welding, which influence the residual stress, into the laboratory. The possibilities of a test system with a load capacity of 2 MN specifically developed for online monitoring of stress formation and cracking are shown. Due to the structural design, global process, geometry and material-dependent stresses are induced, which can be quantified in-situ during welding and post weld heat treatment. Examples are presented how the conditions to be found during production are simulated in the laboratory. It is shown how welding residual stresses in high-strength steels are affected by the heat control. Elevated working temperatures significantly increase the tensile residual stresses in the heat affected zone (HAZ). The effect of mechanical stresses resulting from welding on stress relief cracking is demonstrated by the example of a creep resistant steel. Reheat cracks were monitored online during post weld heat treatment. T2 - Visual-JW 2019 & WSE 2019 The 5th International Symposium on Visualization in Joining & Welding Science through Advanced Measurements and Simulation & The 8th International Conference of Welding Science and Engineering CY - Osaka, Japan DA - 21.11.2019 KW - Residual stress KW - Restraint KW - Welding KW - Large-scale test KW - Reheat cracking PY - 2019 AN - OPUS4-49763 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Online-Observation of Martensite Formation by combined use of Synchrotron Diffraction and Dilatometry N2 - Welding residual stress engineering by means of an adjusted martensite phase transformation would be highly attractive as detrimental tensile residual stresses may be prevented already during welding without time and cost intensive post processing. The present study shows a synchrotron diffraction analysis of a martensitic steel subjected to thermo-mechanical load cycles. Experiments were conducted regarding the microstructural strain response during the austenite to martensite transformation. The strains are a function of the temperature and the specific loads applied during cooling. The relation between the transformation plasticity of the material, the amount of martensite formed and the arising strains can thus be assessed. The lattice plane specific strains were compared to experimental findings from (macro) dilatation tests. It is shown that the microscopic material behavior differs remarkably from the one observed on the macroscopic scale, what leads to characteristic residual stresses in the material. T2 - Visual-JW 2019 & WSE 2019 The 5th International Symposium on Visualization in Joining & Welding Science through Advanced Measurements and Simulation & The 8th International Conference of Welding Science and Engineering CY - Osaka, Japan DA - 21.11.2019 KW - Martensite KW - Synchrotron KW - Dilatometry KW - Residual stress KW - Phase transformation PY - 2019 AN - OPUS4-49768 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Bericht aus den DIN Ausschüssen N2 - Der Vortrag gibt einen Überblick über die Tätigkeiten der DIN-Ausschüsse "Korrosionsprüfverfahren" sowie "Korrosion und Korrosionsschutz". Es werden neuste Informationen zum Stand verschiedener Normen aus den beiden Ausschüssen gegeben. T2 - GfKorr Gemeinschaftssitzung der Arbeitskreise "Korrosionsuntersuchung und -überwachung" und "Grundlagen der Korrosion" CY - Dusseldorf, Germany DA - 21.11.2019 KW - Korrosion KW - Korrosionsschutz KW - Normung KW - Korrosionsprüfung PY - 2019 AN - OPUS4-49761 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Grauel, Bettina T1 - Progress report NaYF4:Yb,Er upconversion nanoparticles: determination of energy loss processes for the systematic enhancement of the luminescence efficiency N2 - A report on the progress of the PhD work on upconversion nanoparticles is given, showing lifetimes and quantum yields of single- and co-doped Yb,Er nanocrystals with and without inert shell. T2 - Arbeitsgruppenseminar Prof. Oliver Benson CY - Berlin, Germany DA - 23.10.2019 KW - Upconversion KW - Spectroscopy KW - Nanoparticles KW - Lifetime PY - 2019 AN - OPUS4-49754 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Henning, L. M. A1 - Simon, U. A1 - Gurlo, A. A1 - Smales, Glen Jacob A1 - Bekheet, M. F. T1 - Grafting and stabilization of ordered mesoporous silica COK-12 with graphene oxide for enhanced removal of methylene blue N2 - Large-pore ordered mesoporous silica (OMS) COK-12, analogous to the well-known SBA-15, but synthesized in a more environmentally friendly way and exhibiting a shorter plate-like structure, was grafted with different amounts of graphene oxide (GO) for the first time in an inexpensive and rapid process, that was successfully upscaled. Samples were examined with nitrogen sorption analysis, SAXS, Raman spectroscopy, XPS, and zeta potential analysis. Adsorption experiments with the cationic dye methylene blue (MB) were conducted on the grafted materials and on pure COK-12, taking into account the influence of initial dye concentration (30–600 mg L-1), adsorbent dosage (0.2–14 g L-1), contact time (0.3–300 min), solution pH (4 10), and influence of salts and temperature (0–1 M NaCl, 80 C) to simulate industrial dye effluent. The adsorption process was found to be represented best by the Langmuir isotherm model, i.e., adsorption is a monolayer process. The calculated maximum Adsorption capacities were found to be 20.2 and 197.5 mg g-1 at dosages of 5 and 0.5 g L-1 for pure COK-12 and COK-12 grafted with 50 wt% GO, respectively, at pH 5.65 and MB concentration of 100 mg L-1. Adsorption kinetics were found to follow the pseudo-second order model, i.e., chemisorption is the rate controlling step. The adsorption performances could be well preserved at simulated dye effluent. Desorption was found to be most effective with hydrochloric acid. The COK-12 grafted with GO presented in this work shows superior adsorption properties in comparison to other grafted OMS materials. In addition, grafting with GO remarkably improved the stability of COK-12 in aqueous solution. KW - COK-12 KW - Mesoporous Silica KW - Graphene Oxide KW - Large-pore PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-497788 UR - https://pubs.rsc.org/en/content/articlehtml/2019/ra/c9ra05541j DO - https://doi.org/10.1039/c9ra05541j VL - 9 IS - 62 SP - 36271 EP - 36284 PB - Royal Society of Chemistry AN - OPUS4-49778 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kannengießer, Thomas A1 - Kromm, Arne A1 - Lausch, Thomas A1 - Schröpfer, Dirk A1 - Hannemann, Andreas T1 - In-situ Observation of Stress Evolution and Cracking during High Strength Steel Welding N2 - Residual stresses are crucial when assessing the performance of welded components. The present work deals with the possibilities of transferring the real-life boundary conditions of welding, which influence the residual stress, into the laboratory. The possibilities of a test system with a load capacity of 2 MN specifically developed for online monitoring of stress formation and cracking are shown. Due to the structural design, global process, geometry and material-dependent stresses are induced, which can be quantified in-situ during welding and post weld heat treatment. Examples are presented how the conditions to be found during production are simulated in the laboratory. It is shown how welding residual stresses in high-strength steels are affected by the heat control. Elevated working temperatures significantly increase the tensile residual stresses in the heat affected zone (HAZ). The effect of mechanical stresses resulting from welding on stress relief cracking is demonstrated by the example of a creep resistant steel. Reheat cracks were monitored online during post weld heat treatment. T2 - Visual-JW 2019 & WSE 2019 The 5th International Symposium on Visualization in Joining & Welding Science through Advanced Measurements and Simulation & The 8th International Conference of Welding Science and Engineering CY - Osaka, Japan DA - 21.11.2019 KW - Residual stress KW - Restraint KW - Welding KW - Large-scale test KW - Reheat cracking PY - 2019 SP - 83 EP - 84 PB - SEIEI Printing Co., Ltd CY - Osaka, Japan AN - OPUS4-49773 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Harsha, A. P. A1 - Wäsche, Rolf A1 - Joyce, T. J. T1 - Wear of biopolymers under reciprocating sliding conditions against different counterfaces N2 - In the present work it was shown the investigation of wear resistance of ultrahigh-molecular weight polyethylene (UHMWPE) and crosslinked polyethylene (XLPE) against different counterfaces. Friction and wear studies were evaluated under dry reciprocating sliding conditions at room temperature. KW - Biopolymers KW - Wear KW - Friction KW - UHMWPE PY - 2019 DO - https://doi.org/10.1002/pen.25239 VL - 59 IS - 11 SP - 2356 EP - 2366 PB - Society of Plastics Engineers AN - OPUS4-49779 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fischer, Daniel A1 - Griepentrog, Michael A1 - Beck, Uwe A1 - Duwe, M. A1 - Quast, J.-H. A1 - Schneider, S. T1 - Effect of curvature of spherical microscopic indentations on the ellipsometric readout N2 - The authors describe and interpret curvature-related changes to the ellipsometric readout. As model system for a concave curvature, a set of three spherical microscopic indents in silicon (100) of different sizes was prepared by instrumented indentation testing using a spherical indenter. For reference, these samples were characterized by AFM to reveal the topography of each structure. The concavelike indents were analyzed by Mueller-Matrix imaging ellipsometry to extract lateral intensity images of 12 elements of the Mueller-Matrix. As a result of the detailed analysis of the image elements m22, m23, and m14, it was possible to correlate intensity changes and symmetry properties to depolarization and cross polarization induced by the edge threshold and the curved surface of the indent. KW - Spectroskopic Imaging KW - Mueller-Matrix imaging ellipsometry KW - Structural anomalies KW - Structural inhomogenities PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-498105 DO - https://doi.org/10.1116/1.5122252 VL - 37 IS - 6 SP - 062906-1 EP - 062906-5 PB - American Vacuum Society AN - OPUS4-49810 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Spranger, Felix A1 - Oliveira Lopes, M. A1 - Schirdewahn, S. A1 - Merklein, M. A1 - Hilgenberg, Kai T1 - Microstructural evolution and geometrical properties of TiB2 metal matrix composite protrusions on hot work tool steel surfaces manufactured by laser implantation N2 - The laser implantation–named technique aims to address the tribological problems frequently seen on tool surfaces during hot stamping. It is based on the creation of elevated dome- or ring-shaped hard structures on the surface of tool steels by a localized dispersing of hard particles. Therefore, a combination of the two distinct approaches that are normally used in surface Technology for optimizing friction and wear, i.e., surface texturing and surface material optimization, are realized in one processing step. In experimental studies, a localized dispersing of TiB2 particles in the surface layer of the hot work tool steel X38CrMoV5-3 was considered and compared with punctual laser–remelted textures. The structures (micro-) hardness was measured at top- and cross-sections. With the aid of a scanning electron microscope, energy dispersive X-ray spectroscopy and X-ray diffraction the interaction between the hard particles and the substrate material were studied. From the results, an optimal parameter range was identified for laser implantation. To the investigation’s end, the implant geometry was measured by optical microscopy and White light microscopy. Furthermore, a mathematic model was introduced, which allows a prediction of the implant geometry as a response to the laser parameters. It was shown that the implantation of TiB2 particles leads to a significant hardness increase up to 1600 HV1 due to the dispersion of initial particles and an in situ precipitation of new titanium-rich phases. It was possible to create defect-free dome- and ring-shaped microstructures on the surfaces. It was also shown that the implants geometry highly depends on the applied laser parameters. The applied central composite design shows a good agreement with the experimental results. KW - Laser implantation KW - Surface texturing KW - X38CrMoV5-3 KW - TiB2 KW - Hot-Stamping PY - 2019 DO - https://doi.org/10.1007/s00170-019-04630-0 SN - 0268-3768 VL - 2019 SP - 1 EP - 23 PB - Springer-Verlag London Ltd. CY - London AN - OPUS4-49827 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Taparli, Ugur Alp T1 - Online TIG-Weld Monitoring by Laser-Induced Breakdown Spectroscopy N2 - Chemical compositions of the welds have significant effect on weld quality. Current inspection methods for the weld seams employ mostly post factum methods and cannot prevent weld defects.Elemental burn offs may significantly affect solidification leading to embrittlement or cracking. Control of weld chemical compositions insures a controlled solidification and resistance to related weld defects. T2 - Forschungsseminar OvGU Magdeburg CY - Magdeburg, Germany DA - 27.11.2019 KW - In situ measurement KW - LIBS TIG welding KW - Austenitic stainless steels KW - Chemical composition PY - 2019 AN - OPUS4-49831 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Casperson, Ralf T1 - Non-Destructive Testing of Composite Pressure Vessels using Conventional and High-Frequency Eddy Current Technique N2 - Composite-Druckgefäße für den Gefahrguttransport sowie für Wasserstoff- und Erdgasfahrzeuge bestehen aus einem lasttragenden Composite und einer gasdichten, metallischen oder polymeren Barriereschicht (Liner). Zur Untersuchung des Alterungsverhaltens solcher Composite-Druckgefäße wurde in der BAM das interdisziplinäre Themenfeldprojekt COD-AGE durchgeführt. Ziel des Projektes war die Entwicklung von Methoden und Modellen zur Beschreibung und Bestimmung des Alterungsverhaltens von Carbonfaser-Compositen am Beispiel von Druckgefäßen, um eine bessere Vorhersage der Alterung und der sicheren Gebrauchsdauer zu ermöglichen. Ein Schwerpunkt in diesem Projekt war die Bereitstellung geeigneter ZfP-Methoden. Dabei ging es sowohl um versuchsbegleitende Prüfungen, als auch um die mögliche Entwicklung von Prüfeinrichtungen für den späteren praktischen Gebrauch. In dem Vortrag werden Prüfergebnisse der alterungsbegleitenden Wirbelstromprüfung an Composite-Druckgefäßen vorgestellt. In Alterungsversuchen wurden Druckgefäße aus einem ca. 4 mm dicken Aluminiumliner und ca. 8 mm dicker CFK-Ummantelung untersucht. Typisches Einsatzgebiet solcher Druckgefäße sind Atemschutzgeräte der Feuerwehr. Die Druckgefäße wurden sowohl mit konventioneller Wirbelstromtechnik von außen und von innen als auch mit hochfrequenter Wirbelstromtechnik von außen geprüft. Es konnten sowohl Beschädigungen des metallischen Liners, als auch Strukturen des CFK-Geflechts nachgewiesen werden. Eine besondere mechanische Herausforderung bestand in der Prüfung der Innenseite der Liner, da hier eine zylindrische Fläche mit einem Innendurchmesser von 150 mm durch einen Zugang von nur 15 mm Durchmesser geprüft werden muss. N2 - Composite pressure vessels for transporting dangerous goods and for hydrogen and natural gas vehicles consist of a load-bearing composite and a gas-tight, metallic or polymeric barrier layer (liner). To investigate the aging behavior of such composite pressure vessels, BAM carried out the interdisciplinary project COD-AGE. The aim of the project was the development of methods and models for the description and determination of the aging behavior of carbon fiber composites using the example of pressure vessels in order to better predict aging and safe working life. One focus of this project was the provision of suitable NDT methods. These included both test-related tests and the possible development of test equipment for later practical use. In the lecture, test results of the age-related eddy current test on composite pressure vessels are presented. In aging tests, pressure vessels made of an approximately 4 mm thick aluminum liner and approx. 8 mm thick CFRP layer were examined. Typical application of such pressure vessels are respiratory protective devices of the fire department. The pressure vessels were tested using conventional eddy current technology from the outer and inner side as well as with high-frequency eddy current technology. Both damage to the metallic liner and structures of the CFRP could be detected. A particular mechanical challenge was the inspection of the inside of the liners, since a cylindrical surface with an inside diameter of 150 mm has to be tested with an access of only 15 mm diameter. T2 - TAHYA-Workshop CY - Berlin, Germany DA - 27.11.2019 KW - NDT KW - Composite pressure vessel KW - CFRP KW - Eddy current testing PY - 2019 AN - OPUS4-49829 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lüth, Peter T1 - CEQAT-DGHS Interlaboratory tests for method validation and measurement uncertainty determination N2 - An explosion in a chemical plant or a fire on a dangerous goods vessel - the reason for such accidents can be numerous. Prevention starts in the laboratory where chemicals are tested for their hazardous properties in order to be able to assess the risks involved in their handling. For this purpose, test methods have been developed and published. They are applied globally nowadays. Safety experts, manufacturers, suppliers, importers, employers or consumers must be able to rely on the validity of safety-related test methods and on correct test results and assessments in the laboratory. Interlaboratory tests play a decisive role in assessing the reliability of test results. Participation in interlaboratory tests is not only a crucial element of the quality assurance of laboratories; as such it is explicitly recommended in DIN EN ISO/IEC 17025. In addition, interlaboratory tests are also used to develop and validate test methods and can be used for the determination of the measurement uncertainty. Interlaboratory tests on different test methods have been performed by Bundesanstalt für Materialforschung und –prüfung (BAM) and Physikalisch-Technische Bundesanstalt (PTB) in collaboration with the QuoData GmbH during the last 10 years. Significant differences between the results of the participating laboratories were observed in all interlaboratory tests. The deviations of the test results were not caused only by laboratory faults but also by deficiencies of the test method (see interlaboratory test reports of the CEQAT-DGHS Centre for quality assurance for testing of dangerous goods and hazardous substances: www.ceqat-dghs.bam.de). In view of the interlaboratory test results the following conclusions can be drawn: • To avoid any discrepancy on classification and labelling of chemicals it should become state of the art to use validated test methods and the results accompanied by the measurement uncertainty. • A need for improvement is demonstrated for all examined test methods. Thus, interlaboratory tests shall initially aim at the development, improvement and validation of the test methods (including the determination of the measurement uncertainty) and not on proficiency tests. • The laboratory management and the practical execution of the tests need to be improved in many laboratories. • The term "experience of the examiner" must be seen critically: A "long experience with many tests" is not necessarily a guarantee for correct results. T2 - Eurachem International Workshop Uncertainty from sampling and analysis for accredited laboratories CY - Berlin, Germany DA - 19.11.2019 KW - Gefahrgut KW - Gefahrstoff KW - Ringversuch KW - Prüfmethode KW - Validierung KW - Qualitätssicherung KW - Messunsicherheit KW - Dangerous goods KW - Hazardous substances KW - Interlaboratory comparison KW - Quality assurance KW - Round robin test KW - Test method KW - Validation KW - Measurement uncertainty PY - 2019 UR - https://www.eurachem.org/index.php/events/completed/277-wks-mu2019#posters AN - OPUS4-49832 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schaupp, Thomas T1 - Untersuchungen zur Kaltrissempfindlichkeit hochfester Feinkornbaustähle mittels Implant-Test N2 - Der Implant-Test nach ISO 17642-3 gehört zur Gruppe der fremdbeanspruchten Kaltrisstests, bei dem eine äußere Beanspruchung auf einen zylindrischen Stab (Implant-Probe) definiert aufgebracht wird. Mit dieser Kaltrissprüfung wurde vergleichende Analysen zur Kaltrissempfindlichkeit der modernen hochfesten Feinkornbaustähle S960MC und S960QL durchgeführt. T2 - BMDK - Bachelor-, Master- und Doktorandenkolloquium CY - Universität Magdeburg, Germany DA - 28.11.2019 KW - Hochfeste Feinkornbaustähle KW - Implant-Test KW - MAG-Schweißen KW - Wasserstoff PY - 2019 AN - OPUS4-49837 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pfretzschner, Beate T1 - In situ ED XRD und Radiographie während eines Zugversuchs an wasserstoffbeladenem Supermartensit N2 - Die Ergebnisse von in-situ Experimenten am Berliner Elektronenspeicherring (BESSY II) werden vorgestellt. Es wurden Zugversuche an wasserstoffbeladenen und wasserstofffreien supermartensitischen Proben durchgeführt und Diffraktionsspektren und radiographische Bilder aufgenommen. Die energiedispersive Röntgendiffraktion ermöglichte dabei die dehnungsinduzierte Phasenumwandlung von Restaustenit zu Martensit in-situ zu beobachten. Die Radiographiebilder der zerreisenden Probe gaben Einblicke in das Bruchverhalten in Abhängigkeit vom Wasserstoffgehalt des Supermartensits. T2 - Forschungsseminar des IWF an der OvGU Magdeburg CY - Magdeburg, Germany DA - 27.11.2019 KW - Wasserstoff KW - Phasenumwandlung PY - 2019 AN - OPUS4-49830 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stephan-Scherb, Christiane T1 - Materialschädigung durch Hochtemperaturkorrosion von koventionellen und innovativen Legierungssystemen N2 - Konventionelle und innovative Hochtemperaturwerkstoffe sind im technischen Betrieb einer Vielzahl an Belastungen ausgesetzt. Neben mechanischen Beanspruchungen stellt die chemische Belastung durch das Vorhandensein von aggressiven und korrosiven Medien (SO2, CO2, O2, H2O…) bei hoher Temperatur einen Schlüsselfaktor dar, der die Langlebigkeit der Materialien im Einsatz beeinflusst. Neben konventionellen, mikroskopischen Analyseverfahren bieten röntgenbasierte Techniken Möglichkeiten, die Grenzflächenreaktionen zwischen dem Werkstoff und den Medien während der chemischen Belastung (in situ) zu untersuchen. Neuartige Einblicke in die zugrunde liegenden Prozesse der Schädigungsmechanismen werden anhand von klassischen ferritischen Legierungen beschrieben. Das Verständnis von Schlüsselfaktoren zur Induzierung eines Schutzmechanismus ist insbesondere für die Entwicklung von neuartigen Materialklassen wie Hochentropie- und chemisch komplexe Legierungen notwendig. Erste Einblicke in Schädigungsmechanismen durch Gaskorrosion dieser innovativen Materialsysteme werden vorgestellt. T2 - AWT-VDI Werkstofftechnik Arbeitskreis Bremen CY - Leibnitz Institut für Werkstofforientierte Technologien, Germany DA - 27.11.2019 KW - In situ KW - Heißgaskorrosion KW - Hochentropielegierungen KW - XRD PY - 2019 AN - OPUS4-49844 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thomas, Maximilian T1 - Über die Zuverlässigkeit von Standard-Analyseverfahren bei der Erstarrungs-rissprüfung nach dem (Trans-) Varestraint-Verfahren N2 - Für moderne Hochleistungswerkstoffe scheinen Standardparameter der Erstarrungsrissprüfung mittels MVT-Test in vielen Fällen ungeeignet. Dieser Vortrag erläutert die charakteristischen Besonderheiten der betrachteten Werkstoffe, und zeigt überdies alternative Analysemethoden auf, mit denen fehlerhafte Einschätzungen von Erstarrungsrissanfälligkeiten vermieden werden können. T2 - BDDK Uni Madgeburg CY - Magdeburg, Germany DA - 28.11.2019 KW - Erstarrungsriss KW - MVT PY - 2019 AN - OPUS4-49845 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dengel, Jörg T1 - BAM als benannte Stelle nach der Pyrotechnik-Richtlinie 2013/29 und Explosivstoff-Richtlinie 2014/28 N2 - Vorstellung aktuelle Themen im FB 2.5, Konformitätsbewertung, Module, Security, Brexit, Baumusterprüfungen, MEMUS, Elektronische Zündesysteme T2 - 21. Beiratssitzung der BAM-Zertifizierungsstelle (BZS) CY - Berlin, Germany DA - 29.11.2019 KW - Elektronische Zündesysteme KW - Konformitätsbewertung KW - Module KW - Security KW - Brexit KW - Baumusterprüfungen KW - MEMUS PY - 2019 AN - OPUS4-49862 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kolbe, M. A1 - Kolbe, P. A1 - Walter, Astrid T1 - Neuartige Lösungen für höchst belastete Großmotorenkomponenten im maritimen Einsatz N2 - Explosivplattieren als Fügeverfahrung zur Herstellung von Anfangsformen zur Herstellung von Ventilen aus Hybridverbundwerkstoff ist möglich. T2 - 25 Jahre Forschungs- und Transferzentrum e.V. an der Westsächsischen Hochschule Zwickau CY - Bürgersaal des Rathauses Zwickau, Germany DA - 26.11.2019 KW - Hybrider Werkstoffverbunde KW - Explosivplattieren PY - 2019 AN - OPUS4-49840 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kockert, M. A1 - Mitdank, R. A1 - Zykov, A. A1 - Kowarik, Stefan A1 - Fischer, F. T1 - Absolute Seebeck coefficient of thin platinum films N2 - The influence of size effects on the thermoelectric properties of thin platinum films is investigated and compared to the bulk. Structural properties, like the film thickness and the grain size, are varied. We correlate the electron mean free path with the temperature dependence of the electrical conductivity and the absolute Seebeck coefficient SPt of platinum. A measurement platform was developed as a standardized method to determine SPt and show that SPt,film is reduced compared to SPt,bulk. Boundary and surface scattering reduce the thermodiffusion and the phonon drag contribution to SPt,film by nearly the same factor. We discuss in detail on behalf of a model, which describes the temperature dependence of the absolute Seebeck coefficient, the influence of size effects of electron-phonon and phonon-phonon interaction on SPt. KW - Thin magnetic films PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-499007 DO - https://doi.org/10.1063/1.5101028 SN - 0021-8979 VL - 126 SP - 105106 PB - AIP AN - OPUS4-49900 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Ebmeyer, S. A1 - Kasch, Thomas A1 - Volke, S. ED - Berger, K.-F. ED - Kiefer, S. T1 - Sauerstoffanlagen richtig abdichten N2 - Polytetrafluorethylen (PTFE) ist ein Hochleistungskunststoff, der sich aufgrund seiner einzigartigen Eigenschaften als unverzichtbarer Werkstoff in der modernen Industriegesellschaft etabliert hat. PTFE, modifiziertes PTFE und PTFE-Compounds kommen bevorzugt bei systemtechnischen Lösungen im Umfeld komplexer Regelwerke mit hohen Kompatibilitäts- bzw. regulativen Anforderungen, z.B. im Sauerstoff-, Lebensmittel- bzw. Trinkwasserkontakt, zur Anwendung. Beim Einsatz in Sauerstoffanlagen sollten Verarbeiter eine Reihe von Hinweisen beachten. KW - PTFE KW - Sauerstoff KW - Dichtmaterial KW - Prüfverfahren KW - Chargenprüfung KW - Sicherheitstechnische Bewertung PY - 2019 SN - 978-3-946260-03-5 VL - 2020 SP - 26 EP - 37 PB - Isgatec GmbH CY - Mannheim AN - OPUS4-49864 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radnik, Jörg T1 - How to perform reliable xps-measurements? N2 - Reliable measurements are a great challenge in X-ray photoelectron spectroscopy. It will be shown, how to check the performance and calibration of the instrument, the charge compensation, quantification, fitting, and depth profiling. T2 - Course for PhD students at SFB 1073 CY - Göttingen, Germany DA - 23.02.2024 KW - X-ray photoelectron spectroscopy KW - Reproducibility crisis KW - Reliability PY - 2024 AN - OPUS4-59590 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sommer, Konstantin T1 - Microstructure ageing of stainless steel AISI 316L manufactured by selective laser melting (SLM) N2 - Additive manufacturing (AM) processes, such as SLM, offer a variety of advantages compared to conventional manufacturing. Today AM parts are still comparatively less cost-effective if they are manufactured in large quantities. To make the AM parts more cost-efficient, the AM process has to be improved. It requires a good understanding of microstructure formation, microstructure-property-relations and ageing processes affected by different loads. In this work the ageing behavior of SLM manufactured AISI 316L stainless steel is evaluated. The microstructure effected by mechanical, thermal and corrosive loads are investigated and compared to as-built microstructure. Tensile tests are used for mechanical ageing. For thermal and corrosive loads the typical application conditions of 316L apply. The methods of microstructure investigation include SEM, TEM, CT and EBSD. The main object of this work is the description of microstructure and ageing processes of AM parts. T2 - European Conference on Structural Integrity of Additively Manufactured Materials (ESIAM) 2019 CY - Trondheim, Norway DA - 09.09.2019 KW - 316L KW - Selective laser melting KW - Microstructure evolution PY - 2019 AN - OPUS4-49886 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sommer, Konstantin T1 - Microstructure analysis in AM 316L N2 - Additive manufacturing (AM) offers diverse advantages compared to conventional manufacturing. In this work the microstructure of austenitic steel 316L, manufactured with Selective Laser Melting (SLM), was analyzed and compared to microstructure of 316L hot rolled material. Methods used for analysis are microprobe, optical microscopy and electron backscatter diffraction. T2 - BAM workshop on Additive Manufacturing CY - Berlin, Germany DA - 13.05.2019 KW - 316L KW - selective laser melting KW - microstructure analysis PY - 2019 AN - OPUS4-49880 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sommer, Konstantin T1 - Microstructure Characterization of Additively Manufactured Austenitic Steel 316L N2 - Additive manufacturing processes (AM) offer different advantages compared to conventional manufacturing processes. In this work the microstructure of austenitic steel 316L, manufactured with Selective Laser Melting (SLM), and the powder, used for the process, were investigated. T2 - BAM workshop on Additive Manufacturing CY - Berlin, Germany DA - 13.05.2019 KW - 316L KW - Selective laser melting KW - Microstructure analysis KW - Metal powder characterization PY - 2019 AN - OPUS4-49884 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nirmalananthan-Budau, Nithiya A1 - Rühle, Bastian A1 - Geißler, Daniel A1 - Moser, Marko A1 - Kläber, Christopher A1 - Schäfer, A. A1 - Resch-Genger, Ute T1 - Multimodal cleavable reporters for quantifying carboxy and amino groups on organic and inorganic nanoparticles N2 - Organic and inorganic nanoparticles (NPs) are increasingly used as drug carriers, fluorescent sensors, and multimodal labels in the life and material sciences. These applications require knowledge of the chemical nature, total number of surface groups, and the number of groups accessible for subsequent coupling of e.g., antifouling ligands, targeting bioligands, or sensor molecules. To establish the concept of catch-and-release assays, cleavable probes were rationally designed from a quantitatively cleavable disulfide moiety and the optically detectable reporter 2-thiopyridone (2-TP). For quantifying surface groups on nanomaterials, first, a set of monodisperse carboxy-and amino-functionalized, 100 nm-sized polymer and silica NPs with different surface group densities was synthesized. Subsequently, the accessible functional groups (FGs) were quantified via optical spectroscopy of the cleaved off reporter after its release in solution. Method validation was done with inductively coupled plasma optical emission spectroscopy (ICP-OES) utilizing the sulfur atom of the cleavable probe. This comparison underlined the reliability and versatility of our probes, which can be used for surface group quantification on all types of transparent, scattering, absorbing and/or fluorescent particles. The correlation between the total and accessible number of FGs quantified by conductometric titration, qNMR, and with our cleavable probes, together with the comparison to results of conjugation studies with differently sized biomolecules reveal the potential of catch-and-release reporters for surface analysis. Our findings also underline the importance of quantifying particularly the accessible amount of FGs for many applications of NPs in the life sciences. KW - Advanced Materials KW - Surface Chemistry KW - Organic–inorganic nanostructures KW - Funtional Groups KW - Quantitative Analysis PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-499081 DO - https://doi.org/10.1038/s41598-019-53773-3 VL - 9 SP - 17577-1 EP - 17577-11 PB - Springer Nature CY - London AN - OPUS4-49908 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schaupp, Thomas A1 - Yahyaoui, Hamza A1 - Schröder, Nina A1 - Kannengießer, Thomas ED - Christ, H.-J. T1 - Kaltrissprüfung hochfester Feinkornbaustähle beim Schweißen mit modifiziertem Sprühlichtbogen N2 - Der konstruktive Leichtbau erfordert den zunehmenden Einsatz hochfester Feinkornbaustähle mit Streckgrenzen bis zu 1300 MPa. Um darüber hinaus Schweißzeit, Schweißnahtvolumina und Schweißkosten zu minimieren, kam es zur Entwicklung moderner Lichtbogenprozesse mit erhöhter Abschmelzleistung, wie bspw. dem modifizierten Sprühlichtbogen (mod. SLB). Dieser Beitrag zeigt Kaltrissuntersuchungen beim Einsatz des mod. SLB unter reduziertem Nahtöffnungswinkel eines Hochfesten S960QL. Mit Hilfe des fremdbeanspruchten Implant-Tests konnte dargelegt werden, dass durch die erhöhte Abschmelzleistung ein tieferes Einbrandprofil entsteht und es dadurch zu einer zeitverzögerten Rissbildung kommt. Ergebnisse des selbstbeanspruchenden TEKKEN-Tests zeigen eine deutliche Rissbildung im Schweißgut unter reduziertem Nahtöffnungswinkel. Durch eine Nachwärmung unmittelbar nach dem Schweißen kann diese Rissbildung minimiert werden. T2 - Tagung Werkstoffprüfung CY - Neu-Ulm, Germany DA - 03.12.2019 KW - Hochfester Feinkornbaustahl KW - Kaltrissprüfung KW - TEKKEN-Test KW - Implant-Test KW - Eigenspannungen PY - 2019 SN - 978-3-88355-418-1 SP - 231 EP - 236 PB - INVENTUM GmbH CY - Sankt Augustin AN - OPUS4-49923 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kasch, Thomas T1 - Dichtungen in Sauerstoffanwendungen N2 - Grundsätzlich dürfen alle nichtmetallischen und metallischen Materialien nur dann in Sauerstoffanwendungen eingesetzt werden, wenn sie sicherheitstechnisch für die Betriebsbedingungen geeignet sind. Neben allgemeinen Sauerstoff-spezifischen Anforderungen stellt der Vortrag die standardisierten Prüfverfahren und die Untersuchungsmöglichkeiten der BAM vor. Die Beurteilungskriterien für die Prüfverfahren werden kritisch betrachtet und es wird erklärt, in welchen Fällen und aus welchen Gründen die BAM ergänzende Beurteilungskriterien verwendet. Um den tatsächlichen, praktischen Anwendungsfall abzubilden, ist unter gewissen Umständen die Anpassung des Prüfumfangs möglich. Außerdem wird dargestellt, warum die BAM chargenbezogene Materialprüfungen empfiehlt. Auch Sauerstoff- Armaturen und Anlagenteile müssen sicherheitstechnisch für die Betriebsbedingungen geeignet sein. Zur Beurteilung der Ausbrennsicherheit werden die zwei an der BAM praktizierten Vorgehensweisen mit ihren jeweiligen Vor- und Nachteilen vorgestellt: Untersuchung der Armatur als komplette Funktionseinheit bzw. Beurteilung der Armatur auf Basis der Untersuchungen der eingesetzten Materialien. Neben den Anforderungen aus produktspezifischen Normen wird auch für diesen Fall kurz erklärt, in welchen Fällen und aus welchen Gründen die BAM ergänzende Beurteilungskriterien verwendet bzw. den Prüfumfang anwendungsfallbezogen anpasst. T2 - Beraterkreis Sauerstoff bei der Berufsgenossenschaft Rohstoffe und chemische Industrie CY - Heidelberg, Germany DA - 23.10.2019 KW - Sauerstoff KW - Nichtmetallische Materialien KW - Metallische Materialien KW - Armaturenprüfung KW - Prüfverfahren KW - Sicherheitstechnische Bewertung PY - 2019 AN - OPUS4-49920 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kasch, Thomas T1 - Anforderungen und Prüfungen für Sauerstoffanwendungen N2 - Es besteht die grundsätzliche Anforderung, dass alle nichtmetallischen und metallischen Materialien nur dann in Sauerstoffanwendungen eingesetzt werden dürfen, wenn sie sicherheitstechnisch auch für die entsprechenden Betriebsbedingungen geeignet sind. Der Vortrag stellt nicht nur die gängigen Prüfverfahren und Beurteilungskriterien. Es werden auch die folgenden Fragen beantwortet, die häufig von Wirtschaftsunternehmen und Verbänden gestellt werden: - Welchen praktischen Anwendungsfall bilden die Prüfungen ab? - Welche Untersuchungsmethoden führt die BAM durch? - Warum verwendet die BAM ergänzende Beurteilungskriterien bei der sicherheitstechnischen Interpretation von Prüfergebnissen? - Warum empfiehlt die BAM chargenbezogene Materialprüfungen? - Worin unterscheiden sich die zwei von der BAM verwendeten Methoden zur Beurteilung der Ausbrennsicherheit von Armaturen und Anlagenteilen und welche Vor- und Nachteile bietet jede dieser Methoden? T2 - IDT / SGL Symposium Dichtungstechnik CY - Oberursel, Germany DA - 12.11.2019 KW - Sauerstoff KW - Nichtmetallische Materialien KW - Metallische Materialien KW - Armaturenprüfung KW - Prüfverfahren KW - Sicherheitstechnische Bewertung PY - 2019 AN - OPUS4-49921 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Friedrich, Sebastian T1 - Characterization of lubricants using AFM force-distance curves N2 - Auf dünnen Filmen von Schmiermitteln wurden Kraft-Abstand-Kurven aufgenommen. Die Schmiermittel benetzen die AFM-Spitze, sodass eine Kapillarkraft auftritt. Diese hängt von der Form der Spitze sowie von physikalischen Eigenschaften wie Viskosität und Oberflächenspannung ab, die zusätzlich mit anderen Verfahren bestimmt wurden. So konnte ihr Einfluss auf die Kurvenform untersucht werden. N2 - Force-distance curves have been recorded on thin films of lubricants. The lubricants wet the AFM tip, which causes a capillary force. This force depends on the shape of the tip, as well as on physical properties like viscosity and surface tension, which have been determined additionally with other methods. This way, their influence on the shape of the curves could be analyzed. T2 - 60. Tribologie-Fachtagung der Gesellschaft für Tribologie/GfT CY - Göttingen, Germany DA - 23.09.2019 KW - AFM-Kraft-Abstand-Kurven KW - Schmiermittel KW - Viskosität PY - 2019 AN - OPUS4-49906 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Backes, Sebastian T1 - Force distance curves (FDC) & contact resionance (CR) measurement modes for mechanical property measurements N2 - At the Stakeholder meeting of the EMPIR project “Multifunctional ultrafast microprobes for on-the-machine measurements”, details about two measurement modes were presented. Force distance curves and contact resonance measurements are compared. The basic principles are explained and exemplary measurements concerning mechanical properties of polymers are shown. T2 - 19th International Conference and Exhibition (European Society for Precision Engineering and Nanotechnology/EUSPEN) CY - Bilbao, Spain DA - 03.06.2019 KW - Force distance curve KW - Contact resonance KW - Lubricants KW - Photoresist PY - 2019 AN - OPUS4-49905 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Backes, Sebastian T1 - Scanning characterization of polymer coating layers using contact resonance with piezoresistive microprobes N2 - The motivation and the measurement setup for large fast-scanning piezoresistive cantilevers are presented. The theory behind the measurements of mechanical properties through contact resonance is explained. Results of such measurements on two kinds of polymer are compared to results from force distance curves. Noise, time-dependency and dependency of the results on the vibration mode are identified as challenges of contact resonance. T2 - 19th International Conference and Exhibition (European Society for Precision engineering and Nanotechnology/EUSPEN) CY - Bilbao, Spain DA - 03.06.2019 KW - Force distance curves KW - Contact resonance KW - Lubricants KW - Photoresist PY - 2019 AN - OPUS4-49903 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Askar, Enis A1 - Schröder, Volkmar T1 - The influence of strong ignition sources on the explosion and decomposition limits of gases N2 - Explosion and decomposition limits of flammable and chemically unstable gases were determined experimentally in a closed autoclave with an ignition energy higher than the standard 10 J a 20 J. The ignition source was a lightning arc caused by an exploding wire igniter as described in EN 1839 B. With a newly developed ignition system a graded ignition energy between 3 J and 1000 J was generated. Different types of gases were studied with this ignition system: methane as a typical fuel gas and reference gas for some standards for explosion limit determination, the refrigerant R32 (difluoromethane) as a mildly flammable gas with low burning velocity and high minimum ignition energy compared with methane as well as the chemical unstable gases acetylene, nitrous oxide and ethylene oxide, which can decompose explosively in the absence of air or other oxidizers. It was found that the influence of strong ignition sources on explosion and decomposition limits can be very different for different systems. In case of methane only the upper explosion limit was influenced significantly by the ignition energy, whereas the lower explosion limit was constant. In a standard test vessel with an inner volume of 14 dm3 it was difficult to quantify the upper explosion limit of methane exactly with the strong ignition source, because the explosion pressure did not increase abruptly near the explosion limit, but steadily over a large concentration range. Probably a larger explosion vessel is more appropriate in this case. In case of R32 however, it was the lower explosion limit that was influenced significantly by the ignition energy and not the upper explosion limit. A particularly strong dependency from the ignition energy was found for the decomposition limits of the chemically unstable gases in nitrogen. Here special regard is necessary in practical applications, if uncommonly strong ignition sources cannot be excluded. KW - Explosionsgrenzen KW - Zündenergie KW - Zündquellen KW - Chemisch instabile Gase KW - Kältemittel PY - 2019 SN - 978-88-95608-74-7 DO - https://doi.org/10.3303/CET1977022 SN - 2283-9216 VL - 77 SP - 127 EP - 132 PB - AIDIC - The Italian Association of Chemical Engineering CY - Milano, Italy AN - OPUS4-49936 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Korrosionsarten bei nichtrostenden Stählen N2 - Übersichtsvortrag zu Korrosionsarten, die bei nichtrostenden Stählen unter atmosphärischen Bedingungen auftreten können. Theoretische Hintergründe und praktische Beispiel werden für die relevanten Korrosionsarten gezeigt. T2 - VDEh Seminar "Korrosionsverhalten nichtrostender Stähle in wässrigen Medien und bei atmosphärischer Beanspruchung" CY - Düsseldorf, Germany DA - 03.12.2019 KW - Nichtrostender Stahl KW - Korrosion PY - 2019 AN - OPUS4-49945 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zakel, S. T1 - Entwicklung von normungsfähigen Bestimmungsverfahren für sicherheitstechnische Kenngrößen des Explosionsschutzes von hybriden Stoffgemischen N2 - In diesem Verbundvorhaben werden standardisierte Messverfahren für hybride Gemische erarbeitet, die der Bestimmung sicherheitstechnischer Kenngrößen des Explosionsschutzes dienen. Unter einem hybriden Gemisch wird dabei ein mehrphasiges System aus Brenngas oder brennbarem Dampf, sowie Luft und brennbarem Staub verstanden. Die Veröffentlichung der Ergebnisse erfolgt in einem Abschlussbericht und als DIN-Spezifikation (DIN SPEC). Diese DIN SPEC versetzt Prüfinstitute und Industrie in die Lage, Explosionsgefahren beim Betrieb technischer Anlagen mit hybriden Gemischen einzuschätzen und damit Prozesse sowohl sicherer als auch effizienter zu steuern. Dieses Projekt wird im Rahmen des WIPANOProgramms (Wissens- und Technologietransfer durch Patente und Normen) vom BMWi gefördert. T2 - 14. Fachtagung Anlagen-, Arbeits- und Umweltsicherheit CY - Köthen, Germany DA - 07.11.2019 KW - Explosionsschutz KW - Sicherheitstechnische Kenngrößen KW - Hybride Gemische KW - Normung PY - 2019 AN - OPUS4-49953 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wagner, Adrian T1 - Nichtrostender Stahl in Kontakt mit anderen Werkstoffen in wässrigen Medien und bei atmosphärischer Beanspruchung N2 - Der Vortrag behandelt das Thema Bimetallkorrosion und deren Einflussfaktoren an nichtrsotenden Stählen. Weiterhin werden die Korrosionseigenschaften von nichtrostenden Stählen in Kontakt mit alkalischen wie auch sauren Baustoffen näher beschrieben. T2 - VDEh Seminar "Korrosionsverhalten nichtrostender Stähle in wässrigen Medien und bei atmosphärischer Beanspruchung" CY - Düsseldorf, Germany DA - 03.12.2019 KW - Nichtrostender Stahl KW - Korrosion KW - Bimetallkorrosion KW - Kontaktkorrosion PY - 2019 AN - OPUS4-49944 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Korrosionsprüfung N2 - Der Vortrag gibt einen Überblick über gängige Korrosionsprüf- und -untersuchungsverfahren. Es werden Auslagerungsversuche sowie Korrosionskammerprüfungen vorgestellt sowie elektrochemische Messmethoden zur Bestimmung der Korrosionsbeständigkeit. T2 - VDEh Seminar "Korrosionsverhalten nichtrostender Stähle in wässrigen Medien und bei atmosphärischer Beanspruchung" CY - Düsseldorf, Germany DA - 03.12.2019 KW - Nichtrostender Stahl KW - Korrosion KW - Korrosionsprüfung PY - 2019 AN - OPUS4-49946 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lehmann, Jens T1 - Demonstrationsexperimente N2 - Der Vortrag ergänzt das theroretisch vermittelte Korrosionswissen, macht es mit praktischen Versuchen erlebbar. T2 - VDEh Seminar "Korrosionsverhalten nichtrostender Stähle in wässrigen Medien und bei atmosphärischer Beanspruchung" CY - Düsseldorf, Germany DA - 03.12.2019 KW - Nichtrostender Stahl KW - Korrosion PY - 2019 AN - OPUS4-49947 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klingelhöffer, Hellmuth T1 - Temperaturschwankungen an Extensometern - ein vielfach vernachlässigtes Thema N2 - Extensometer werden seit langer Zeit erfolgreich für die Ermittlung von werkstoffmecha-nischen Kennwerten eingesetzt. Allerdings wurden in den letzten Jahren immer wieder durch Temperaturschwankungen bedingte Drift an Extensometern festgestellt, die be-sonders in Langzeitversuchen zu Problemen führen können. Es wurden Ursachen für die thermische Drift von Extensometern aufgezeigt. Anhand von einem Beispiel wurde gezeigt, wie sich Temperaturschwankungen an einem Extensometer auf die Ergebnisse von werkstoffmechanischen Ermüdungsversuchen auswirken können. An einem weiteren Beispiel wurde beschrieben, dass der durch Temperaturschwankungen verursachte Dehnungsfehler eines Extensometers stark von der Höhe der Temperaturschwankung und von der Dehnungsschwingbreite abhängt und, je nach Anwendungsfall größer als 1% werden kann. Es wurde verdeutlicht, dass bisherige nach Norm vorgeschriebene Maß-nahmen oft nicht ausreichen, um Einflüsse von Temperaturschwankungen am Extenso-meter zuverlässig zu unterbinden. Vorschläge wurden aufgezeigt, um die Temperatursta-bilität von Extensometern zu verbessern. Das gesamte Temperaturmanagement von Raumtemperatur, Kühlwassertemperatur, Temperaturmessung am Extensometer etc. sollte von Grund auf neu betrachtet werden, um Verbesserungen bei der Temperatur-konstanz von Extensometern zu erlangen. Ferner wurde vorgeschlagen, Extensometer in temperaturkompensierter Ausführung zu entwickeln und zu verkaufen. Dieses sollte Ret-rofits für existierende Extensometer miteinschließen. Konkrete Maßnahmen zur Imple-mentierung in Materialprüfungsnormen müssen weiter diskutiert werden. T2 - Tagung Werkstoffprüfung 2019 CY - Neu-Ulm, Germany DA - 03.12.2019 KW - Extensometer KW - Temperaturschwankungen KW - Dehnungsfehler PY - 2019 SN - 978-3-88355-418-1 SP - 361 EP - 366 PB - Inventum GmbH CY - Sankt Augustin AN - OPUS4-49965 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zakel, S. A1 - Schröder, Volkmar A1 - Askar, Enis A1 - Gabel, D. A1 - Hirsch, W. A1 - Kleinert, J. A1 - Krause, U. A1 - Krietsch, Arne A1 - Meistes, J. A1 - Sachtleben, A. A1 - Schmidt, Martin T1 - Sicherheitstechnische Kenngrößen des Explosionsschutzes von hybriden Stoffgemischen - Normungsfähige Bestimmungsverfahren N2 - In diesem Verbundvorhaben werden standardisierte Messverfahren für hybride Gemische erarbeitet, die der Bestimmung sicherheitstechnischer Kenngrößen des Explosionsschutzes dienen. Unter einem hybriden Gemisch wird dabei ein mehrphasiges System aus Brenngas oder brennbarem Dampf, sowie Luft und brennbarem Staub verstanden. Die Veröffentlichung der Ergebnisse erfolgt in einem Abschlussbericht und als DIN-Spezifikation (DIN SPEC). Diese DIN SPEC versetzt Prüfinstitute und Industrie in die Lage, Explosionsgefahren beim Betrieb technischer Anlagen mit hybriden Gemischen einzuschätzen und damit Prozesse sowohl sicherer als auch effizienter zu steuern. Dieses Projekt wird im Rahmen des WIPANOProgramms (Wissens- und Technologietransfer durch Patente und Normen) vom BMWi gefördert. T2 - 14. Fachtagung Anlagen-, Arbeits- und Umweltsicherheit CY - Köthen, Germany DA - 07.11.2019 KW - Explosionsschutz KW - Sicherheitstechnische Kenngrößen KW - Hybride Gemische KW - Normung PY - 2019 SN - 978-3-89746-220-5 SP - 73 CY - Frankfurt am Main AN - OPUS4-49954 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hilgenberg, Kai T1 - Localized laser surface treatments of metals: State of the art and new developments N2 - Localized laser surface treatments are able to produce tailor-made surface properties to fulfill requirements of a variety of technical applications. Especially micrometric surface topologies can be beneficial for optimizing tribological contact situations. Structures with lowered surface features are already utilized for bearings or cylinders of combustion engines. There are also other fields of application, where the potential of protruding surface features is known, e. g. for metal forming tools. A promising approach for a tailored surface treatment working in the microsecond range is the localized dispersing of hard ceramic particles by pulsed laser radiation, the so-called laser implantation. This technique is able to produce micrometric surface structures and to improve simultaneously the wear resistance by creating metal matrix composites. In this talk, the laser implantation technique is described and compared to the state of the art. The potential to adjust the geometry as well as the mechanical properties of laser implanted surfaces is demonstrated by means of microstructural and topographical investigations of different ceramic materials and steel substrates. Finally, results of research projects are presented aiming on the application of such structured surfaces. Their capability to change and optimize friction and wear are demonstrated for fully lubricated contacts, tools for hot sheet metal forming and tools for cold rolling of sheets for automotive applications. T2 - 10th International Conference on Laser Applications (ICLA 10) CY - Cairo, Egypt DA - 23.11.2019 KW - Tool steel KW - Laser implantation KW - Laser surface texturing KW - Laser dispersing PY - 2019 AN - OPUS4-49959 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klingelhöffer, Hellmuth T1 - Temperaturschwankungen an Extensometern - ein vielfach vernachlässigtes Thema N2 - Extensometer sind seit Jahrzehnten im Einsatz und bilden die Basis für eine präzise Dehnungsmessung in werkstoffmechanischen Versuchen. Jedoch ist die Temperaturstabilität von Extensometern häufig noch nicht ausreichend beachtet worden, um Fehler verursacht durch Temperaturschwankungen zu minimieren. Dieses wird derzeit nicht nur in Deutschland, sondern auch international zunehmend diskutiert. Datenblätter von Extensometern sind teils unvollständig besonders hinsichtlich von Temperatureinflüssen. Extensometer für den Einsatz bei höheren Temperaturen sollen z.B. laut Normen für dehnungsgeregelte Ermüdungsversuche mit Luft oder Wasser aktiv gekühlt werden. Jedoch schreiben die Normen keine Temperatur-Toleranzen für Extensometer vor. Dehnungsfehler verursacht durch Temperaturschwankungen am Extensometer bleiben meist verborgen, da die Temperatur des Extensometers standardmäßig gar nicht gemessen wird. Die Ursache von Einflüssen zur Temperaturstabilität von Extensometern wird erläutert. Ein einfaches Rechenbeispiel zeigt die Empfindlichkeit von Extensometern gegenüber Temperaturschwankungen und die Auswirkungen auf den Dehnungsfehler. Lösungsmöglichkeiten zur Optimierung werden aufgezeigt. Der Anwender von Extensometern soll sensibilisiert werden, um der Temperaturstabilität von Extensometern sowohl hinsichtlich Herstellerspezifikationen als auch bei der Anwendung von Extensometern im Prüflabor mehr Aufmerksamkeit zu schenken, um letztlich die Qualität von Versuchsergebnissen zu verbessern. Empfehlungen an Extensometerhersteller werden formuliert. Dieses Thema wird zukünftig auch in Prüfnormen mehr Aufmerksamkeit geschenkt werden. Es werden Maßnahmen zur Verbesserung der Temperaturstabilität von Extensometern Einzug in Prüfnomen finden, um letztlich verlässlichere Versuchsergebnisse zu erhalten. Es ist beabsichtigt, eine Verbesserung der Temperaturstabilität von Extensometern z.B. bei der nächsten Revision der Prüfnormen ISO 12106 und ISO 12111 für dehnungsgeregelte LCF- und TMF-Versuche zu berücksichtigen. T2 - Werkstoffprüfung 2019 CY - Neu-Ulm, Germany DA - 03.12.2019 KW - Extensometer KW - Temperaturschwankungen KW - Dehnungsfehler PY - 2019 AN - OPUS4-49961 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hilgenberg, Kai T1 - Prozessmonitoring für die additive Fertigung: Entwicklungen an der BAM N2 - Das Prozessmonitoring stellt einen wichtigen Baustein für eine Qualitätssicherung additiv gefertigter Bauteile dar, insbesondere bei kleinen Losgrößen. Der Vortrag zeigt einen Überblick aktueller Entwicklungen der BAM im Bereich des Prozessmonitorings für das Laserstrahlschmelzen (laser powder bed fusion) metallischer Werkstoffe. Durch Vergleich mit der Referenzmethode Computertomografie wird am Beispiel der thermografischen Verfahren gezeigt, wie relevante Defekte in Bauteilen detektiert werden können und Einsatzpotenziale sowie Limitierungen aufgezeigt. T2 - Forum Additive Fertigung Rheinland-Pfalz CY - Ludwigshafen, Germany DA - 07.11.2019 KW - Optische Tomografie KW - Additive Fertigung KW - Prozessmonitoring KW - Thermografie PY - 2019 AN - OPUS4-49958 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meierhofer, F. T1 - Citric-Acid-Based Carbon Dots with Luminescence Quantum Yields > 50%: spectral tuning of the luminescence by ligand exchange and pH adjustment N2 - We report the synthesis and characterization of carbon nanodots (CDs) with high quantum yield (>50%) and tailored optical absorption as well as emission properties. A well-described protocol with polyethyleneimine (PEI) as amine precursor is used as a reference to a new CD system which is stabilized by aromatic 2,3-diaminopyridine (DAP) molecules instead. The DAP stabilizer is installed in order to red-shift the absorption peak of the n-π* electron transition allowing efficient radiative recombination and light emission. Size, shape, and chemical composition of the samples are determined by (HR)TEM, EDX and FTIR-spectroscopy. Optical parameters are investigated using UV-VIS, PL and QY measurements. Several parameters such as concentration, excitation wavelength and pH are studied. Zeta-potential analysis indicate that pH-induced (de-)protonation processes of functional moieties directly affect the n-π* energy bands. This results in unique pH-dependent absorption and emission characteristics which are discussed on the specific chemical composition of each CD system. T2 - MRS 2019 CY - Boston, MA, USA DA - 03.12.2019 KW - Nanoparticle KW - Carbon dot KW - Surface chemistry KW - Fluorescence KW - PH KW - Ligand KW - FTIR KW - Synthesis KW - Characterization PY - 2019 AN - OPUS4-49968 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schaupp, Thomas T1 - Kaltrissprüfung hochfester Feinkornbaustähle beim Schweißen mit modifiziertem Sprühlichtbogen N2 - Sind in Stahlkonstruktionen hohe Tragfähigkeiten bei geringem Eigengewicht gefordert, finden hochfeste Feinkornbaustähle mit Streckgrenzen ≥ 960 MPa Anwendung. In der Vergangenheit wurde der konventionelle Übergangslichtbogen (Konv. LB) zur schweißtechnischen Fertigung von hochfesten Stählen eingesetzt. In den letzten Jahren wurde der modifizierte Sprühlichtbogen (Mod. SLB) entwickelt, welcher reduzierte Nahtöffnungswinkel bei erhöhter Abschmelzleistung ermöglicht. Jedoch treten höhere Wasserstoffkonzentrationen verbunden mit Mikro-(Kalt-)rissen unter reduziertem Nahtöffnungswinkel mit Mod. SLB auf. In diesem Beitrag wird die Kaltrissempfindlichkeit des hochfesten Feinkornbaustahles S960QL mit artgleichem Schweißzusatzwerkstoff untersucht. T2 - Tagung Werkstoffprüfung CY - Neu-Ulm, Germany DA - 03.12.2019 KW - Hochfester Feinkornbaustahl KW - Kaltrissprüfung KW - TEKKEN-Test KW - Implant-Test KW - Eigenspannungen PY - 2019 AN - OPUS4-49925 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ghigo, Tea T1 - Archaeometric analysis of Egyptian inks from Late Antiquity N2 - Presentation of the results obtained on a corpus of Egyptian papyri from Late Antiquity T2 - Research Showcase: studying Greco-Roman Egypt CY - University of Basel, Switzerland DA - 26.09.2019 KW - Ink KW - Archaeometry KW - Manuscripts KW - Coptic PY - 2019 AN - OPUS4-49969 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kurth, Lutz A1 - Schwarz, Silke T1 - Vorsicht bei der Reinigung von Feuerstätten! N2 - Bei der Explosion in einer Herstellungsstätte für ein Pulver zur Reinigung industrieller Feuerungsanlagen in Deutschland ist eine Person tödlich verunglückt. Die BAM wurde gebeten, beschlagnahmte Muster des Reinigungspulver zu bewerten. Dafür wurden verschiedene Untersuchungen durchgeführt. Diese sollten klären, ob die stoffliche Einstufung des Reinigungspulvers in die Stoffklasse 5.1 für die sichergestellten Pulverproben zutreffend ist. Es konnte nachgewiesen werden, dass die untersuchten Pulverproben explosionsgefährliche Eigenschaften aufweisen. Die von explosionsgefährlichen Stoffen ausgehenden Gefährdungen müssen ermittelt und bei der Herstellung und Verwendung berücksichtigt werden. Die Gefährdungen sind entsprechend neu eingeführter sicherheitstechnischer Kennzahlen ermittelt und anschließend klassifiziert worden. Die Klassifizierung erfolgte durch die Zuordnung zu einer s.g. Gefahrgruppe. KW - Gefahrgruppen KW - Schwarzpulverähnliches Reinigungspulver KW - Explosionsgefährliche Eigenschaften PY - 2019 SN - 2191-007 VL - 11/12 SP - 16 EP - 20 PB - VDI Fachmedien CY - Düsseldorf AN - OPUS4-49987 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ghigo, Tea T1 - Análisis arqueométrico de tintas N2 - Análisís arquéometrico de tintas de manuscritos Egipcios T2 - IX Jornadas de Papirología CY - Abadía de Montserrat, Spain DA - 08.07.2019 KW - Coptic KW - Archaeometry KW - Ink KW - Manuscripts PY - 2019 AN - OPUS4-49970 LA - spa AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ghigo, Tea T1 - Archaeometric analisis of Egyptian inks from Late Antiquity N2 - Archaeometric analisis of Egyptian inks from Late Antiquity: presentation of the results obtaine on a curpus of literary and documentary manuscripts. T2 - International congress of papyrology CY - Lecce, Italy DA - 28.07.2019 KW - Coptic KW - Archaeometry KW - Ink KW - Manuscripts PY - 2019 AN - OPUS4-49971 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fritzsche, André T1 - Influence of Welding Parameters on Electromagnetic Supported Degassing of Die-Cadted and Wrought Aluminium N2 - Laser beam welding of aluminum die casting is challenging. A large quantity of gases (in particular hydrogen) is absorbed by aluminum during the die-cast manufacturing process and is contained in the base material in solved or bound form. After re-melting by the laser, the gases are released and are present in the melt as pores. Many of these metallurgic pores remain in the weld seam as a result of the high solidification velocities. The natural (Archimedean) buoyancy is not sufficient to remove the pores from the weld pool leading to process instabilities and poor mechanical properties of the weld. Therefore, an electromagnetic (EM) system is used to apply an additional buoyancy component to the pores. The physical mechanism is based on the generation of Lorentz forces, whereby an electromagnetic pressure is introduced into the weld pool. The EM system exploits the difference in electrical conductivity between poorly conducting pores (inclusions) and the comparatively better conducting aluminum melt to increase the resulting buoyancy velocity of the pores. Within the present study, the electromagnetic supported degassing is investigated in dependence on the laser beam power, welding velocity and electromagnetic flux density. By means of a design of experiments a systematic variation of these parameters is carried out for partial penetration laser beam welding of 6 mm thick sheets of wrought aluminum alloy AlMg3 and die-cast aluminum alloy AlSi12(Fe) where the wrought alloy serves as a reference. The proportion of pores in the weld seams is determined using X-ray images, computed tomography (CT-) images and cross-section images. The results prove a significant reduction of the porosity up to 70 % for both materials as a function of the magnetic flux density T2 - 38th International Congress on Applications of Lasers & Electro-Optics CY - Orlando, FL, USA DA - 07.10.2019 KW - AISI D2 KW - Laser implantation KW - Surface texturing KW - TiB2 PY - 2019 AN - OPUS4-50010 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schukar, Marcus T1 - Monitoring of type IV composite pressure vessels with multilayer fully integrated optical fibre based distributed strain sensing N2 - We present the results of distributed fibre optic strain sensing for condition monitoring of a hybrid type IV composite overwrapped pressure vessel using multilayer integrated optical fibres. During load cycle tests material fatigue could be localised and monitored 17000 load cycles before burst. T2 - TAHYA Workshop "Structural health monitoring" CY - Berlin, Germany DA - 27.11.2019 KW - Distributed fibre optic sensing KW - Hybrid composite pressure vessel KW - Structural health monitoring PY - 2019 AN - OPUS4-49996 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Spranger, Felix A1 - Oliveira Lopes, M. A1 - Schirdewahn, S. A1 - Merklein, M. A1 - Hilgenberg, Kai T1 - Investigations on TaC Localized Dispersed X38CrMoV5-3 Surfaces With Regard to the Manufacturing of Wear Resistant Protruded Surface Textures N2 - The potential of lowered surface features as well as the application of wear resistant coatings have been known for many years to improve the tribological behavior of forming tools. More recent studies also discuss the capability of protruded microfeatures for adjusting the tribological behavior between contacting surfaces. The demand for a high wear resistance of such structures as well as their economical and reliable production, however, often limits the industrial application. The laser implantation process can overcome these limitations. In contrast to conventional cw-laser dispersing processes, where the formation of uniform metal matrix composite layers is intended, this surface engineering technique aims to improve the tribological behavior of contacting surfaces by a localized dispersing of pre-placed hard ceramic particles. This enables the formation of deterministic textures composed of separated wear resistant dome- or ring-shaped microstructures (implants). Since TaC shows very promising material properties for improving the wear resistance of tools exposed to severe operating conditions, this paper analyzes its suitability for pulsed laser implantation on X38CrMoV5-3 tool steel for the first time. In the experiments, the influence of the particles and the laser parameters (pulse power, pulse duration and focal diameter) on the material properties of the localized dispersed zones was studied by optical microscopy, scanning electron microscopy, energy dispersive X-ray spectroscopy and X-ray diffraction. The composite´s (micro-) hardness was measured and calculated by using a rule of mixture. Additionally, the influence of the laser parameters and the TaC particles on the geometrical properties of the implants was studied by optical microscopy and white light interferometry. The results showed that defect-free implants with hardness values of ~900 HV1 can be obtained at the focal spot, since a localized dispersing of the TaC particles is possible using a pulsed millisecond laser. However, in dependence of the laser intensity, also a partial dissolution of the initial particles occurs. This leads to the precipitation of new dendritic TaC nanoparticles and to varying contents of retained austenite in the matrix. Both effects have a strong influence on the implant hardness and must be considert by the rule of mixture. Regarding the geometrical response it was pointed out that protruded microfeatures with heights up to 10 µm can be created. In comparison to laser remelted zones, the implanted zones showed significantly altered weld pool profiles due to the influence of the particles on the melt convection. A transition of the implant shape from predominantly dome-shaped to predominantly ring-shaped was observed for intensities >1.7∙106 W/cm2 due to the onset of the keyhole effect. KW - Laser implantation KW - Surface texturing KW - TaC KW - Tantalum carbide KW - Hot-Stamping KW - X38CrMoV5-3 KW - Localized Laser Dispersing PY - 2019 DO - https://doi.org/10.1007/s40516-019-00106-x SN - 2196-7229 VL - 2019 IS - First Online SP - 1 EP - 22 PB - Springer Nature Switzerland AG. Part of Springer Nature. AN - OPUS4-50041 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schneider, J. A1 - Terrell, J. A1 - Ferris, L. A1 - Tucker, D. A1 - Leonhardt, T. A1 - Goldbeck, Hennig T1 - Low-Cost Fabrication of Tungsten-Rhenium Alloys for Friction Stir Welding Applications N2 - Friction stir welding (FSW) of high-melting temperature alloys, such as steel and Inconel, requires tooling that can survive under the applied loads at the elevated temperatures. Tungsten-Rhenium (W-Re) alloys are a suitable candidate for this application; however, the costs typically associated with achieving the required densities and grain structure for the tooling are high due to the lengthy traditional processing required. Further costs are incurred in machining the starting bar stock to the final FSW tooling configuration. An alternate processing method is used in this study to shorten the fabrication time using direct current sintering which rapidly consolidates the starting powders at lower temperatures than used in traditional powder metallurgy. Although this process enables retention of the fine grain size, the sintering time is too short to form the desired single, solid phase. Therefore, the specimens were subjected to a post-consolidation heat treatment to fully solutionize the W matrix. Once the desired density and solid solution phase was verified in coupons, the final processing parameters were used to consolidate a net shape tool for FSW. KW - Tungsten-Rhenium KW - Friction Stir Welding KW - Fabrication PY - 2019 DO - https://doi.org/10.1007/s11663-019-01726-6 VL - 51 IS - 1 SP - 35 EP - 44 PB - Springer AN - OPUS4-50027 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fritsch, Tobias A1 - Sprengel, Maximilian A1 - Evans, Alexander A1 - Farahbod-Sternahl, L. A1 - Saliwan Neumann, Romeo A1 - Hofmann, M. A1 - Bruno, Giovanni T1 - On the determination of residual stresses in additively manufactured lattice structures N2 - The determination of residual stresses becomes more complicated with increasing complexity of the structures investigated. Additive manufacturing techniques generally allow the production of ‘lattice structures’ without any additional manufacturing step. These lattice structures consist of thin struts and are thus susceptible to internal stress-induced distortion and even cracks. In most cases, internal stresses remain locked in the structures as residual stress. The determination of the residual stress in lattice structures through nondestructive neutron diffraction is described in this work. It is shown how two difficulties can be overcome: (a) the correct alignment of the lattice structures within the neutron beam and (b) the correct determination of the residual stress field in a representative part of the structure. The magnitude and the direction of residual stress are discussed. The residual stress in the strut was found to be uniaxial and to follow the orientation of the strut, while the residual stress in the knots was more hydrostatic. Additionally, it is shown that strain measurements in at least seven independent directions are necessary for the estimation of the principal stress directions. The measurement directions should be chosen according to the sample geometry and an informed choice on the possible strain field. If the most prominent direction is not measured, the error in the calculated stress magnitude increases considerably. KW - Additive manufacturing KW - Laser powder bed fusion KW - Residual stress KW - Principal stress components KW - Neutron diffraction KW - Lattice structures PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-520663 DO - https://doi.org/10.1107/S1600576720015344 SN - 1600-5767 VL - 54 SP - 228 EP - 236 AN - OPUS4-52066 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Serrano-Munoz, Itziar A1 - Fritsch, Tobias A1 - Mishurova, Tatiana A1 - Trofimov, Anton A1 - Apel, D. A1 - Ulbricht, Alexander A1 - Kromm, Arne A1 - Hesse, René A1 - Evans, Alexander A1 - Bruno, Giovanni T1 - On the interplay of microstructure and residual stress in LPBF IN718 N2 - The relationship between residual stresses and microstructure associated with a laser powder bed fusion (LPBF) IN718 alloy has been investigated on specimens produced with three different scanning strategies (unidirectional Y-scan, 90° XY-scan, and 67° Rot-scan). Synchrotron X-ray energy-dispersive diffraction (EDXRD) combined with optical profilometry was used to study residual stress (RS) distribution and distortion upon removal of the specimens from the baseplate. The microstructural characterization of both the bulk and the nearsurface regions was conducted using scanning electron microscopy (SEM) and electron backscatter diffraction (EBSD). On the top surfaces of the specimens, the highest RS values are observed in the Y-scan specimen and the lowest in the Rot-scan specimen, while the tendency is inversed on the side lateral surfaces. A considerable amount of RS remains in the specimens after their removal from the baseplate, especially in the Y- and Z-direction (short specimen Dimension and building direction (BD), respectively). The distortion measured on the top surface following baseplate thinning and subsequent removal is mainly attributed to the amount of RS released in the build direction. Importantly, it is observed that the additive manufacturing microstructures challenge the use of classic theoretical models for the calculation of diffraction elastic constants (DEC) required for diffraction-based RS analysis. It is found that when the Reuß model is used for the calculation of RS for different crystal planes, as opposed to the conventionally used Kröner model, the results exhibit lower scatter. This is discussed in context of experimental measurements of DEC available in the literature for conventional and additively manufactured Ni-base alloys. KW - L-PBF IN718 material KW - Effect of scanning strategies KW - Near-surface X-ray diffraction KW - Residual stress in AM KW - Distortion upon baseplate removal PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-519460 DO - https://doi.org/10.1007/s10853-020-05553-y SN - 0022-2461 VL - 56 IS - 9 SP - 5845 EP - 5867 PB - Springer AN - OPUS4-51946 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Khrapov, D. A1 - Kozadayeva, M. A1 - Manabaev, K. A1 - Panin, A. A1 - Sjöström, W. A1 - Koptyug, A. A1 - Mishurova, Tatiana A1 - Evsevleev, Sergei A1 - Meinel, Dietmar A1 - Bruno, Giovanni A1 - Cheneler, D. A1 - Surmenev, R. A1 - Surmeneva, M. T1 - Different approaches for manufacturing Ti-6Al-4V alloy with triply periodic minimal surface sheet-based structures by electron beam melting N2 - Targeting biomedical applications, Triply Periodic Minimal Surface (TPMS) gyroid sheet-based structures were successfully manufactured for the first time by Electron Beam Melting in two different production Themes, i.e., inputting a zero (Wafer Theme) and a 200 µm (Melt Theme) wall thickness. Initial assumption was that in both cases, EBM manufacturing should yield the structures with similar mechanical properties as in a Wafer-mode, as wall thickness is determined by the minimal beam spot size of ca 200 µm. Their surface morphology, geometry, and mechanical properties were investigated by means of electron microscopy (SEM), X-ray Computed Tomography (XCT), and uniaxial tests (both compression and tension). Application of different manufacturing Themes resulted in specimens with different wall thicknesses while quasi-elastic gradients for different Themes was found to be of 1.5 GPa, similar to the elastic modulus of human cortical bone tissue. The specific energy absorption at 50% strain was also similar for the two types of structures. Finite element simulations were also conducted to qualitatively analyze the deformation process and the stress distribution under mechanical load. Simulations demonstrated that in the elastic regime wall, regions oriented parallel to the load are primarily affected by deformation. We could conclude that gyroids manufactured in Wafer and Melt Themes are equally effective in mimicking mechanical properties of the bones. KW - Electron beam melting KW - Scaffold KW - Lightweight structures KW - Computed tomography PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-531595 DO - https://doi.org/10.3390/ma14174912 SN - 1996-1944 VL - 14 IS - 17 SP - 1 EP - 21 PB - MDPI CY - Basel AN - OPUS4-53159 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Serrano-Munoz, Itziar A1 - Ulbricht, Alexander A1 - Fritsch, Tobias A1 - Mishurova, Tatiana A1 - Kromm, Arne A1 - Hofmann, M. A1 - Wimpory, R. C. A1 - Evans, Alexander A1 - Bruno, Giovanni T1 - Scanning Manufacturing Parameters Determining the Residual Stress State in LPBF IN718 Small Parts N2 - The influence of scan strategy on the residual stress (RS) state of an as-built IN718 alloy produced by means of laser powder bed fusion (LPBF) is investigated. Two scan vector rotations (90°-alternation and 67°-rotation), each produced following two different scan vector lengths (long and short), are used to manufacture four rectangular prisms. Neutron diffraction (ND) and laboratory X-ray diffraction (XRD) techniques are used to map the bulk and surface RS state, respectively. The distortion induced upon removal from the baseplate is measured via profilometry. XRD measurements show that the two long scan vector strategies lead to higher RS when compared with the equivalent short scan vector strategies. Also, the 67°-rotation strategies generate lower RS than their 90°-alternation counterparts. Due to the lack of reliable stress-free d0 references, the ND results are analyzed using von Mises stress. In general, ND results show significant RS spatial non-uniformity. A comparison between ND and distortion results indicates that the RS component parallel to the building direction (Z-axis) has a predominant role in the Z-displacement. The use of a stress balance scheme allows to discuss the d0 variability along the length of the specimens, as well as examine the absolute RS state. KW - As-built LPBF IN718 alloy KW - Scan strategy influence KW - Neutron diffraction KW - Residual stress state KW - Stress balance condition KW - Distortion PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-526360 DO - https://doi.org/10.1002/adem.202100158 VL - 23 IS - 7 SP - 158 PB - Wiley AN - OPUS4-52636 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kupsch, Andreas A1 - Laquai, René A1 - Müller, Bernd R. A1 - Paciornik, S. A1 - Horvath, J. A1 - Tushtev, K. A1 - Rezwan, K. A1 - Bruno, Giovanni T1 - Evolution of Damage in All-Oxide Ceramic Matrix Composite After Cyclic Loading N2 - While structural ceramics usually display a brittle mechanical behavior, their composites may show nonlinearities, mostly due to microcracking. Herein, the stiffness evolution of a sandwich-like laminate of an Al2O3 15%vol. ZrO2 matrix reinforced with Nextel 610 fibers is studied as a function of number of cycles N in tension. The stiffness of the composite degrades with increasing N, indicating microcracking. However, synchrotron X-ray refraction radiography shows that the internal specific surface of such cracks varies differently. A modeling strategy is developed for the calculation of the equivalent stiffness of mixtures (first the matrix and then the sandwich), based on the Voigt and Reuß schemes. The Bruno–Kachanov model is then used to estimate the initial microcrack density in the matrix (due to the thermal expansion mismatch) and the amount of microcracking increase upon cyclic loading. The stiffness in the composite degrades dramatically already after 20 000 cycles but then remains nearly constant. The combination of mechanical testing, quantitative imaging analysis, and modeling provides insights into the damage mechanisms acting: microcrack propagation is more active than microcrack initiation upon cyclic loading, but the second also occurs. This scenario is similar but not equal to previous results on porous and microcracked ceramics. KW - Ceramic matrix composites KW - Homogenization schemes KW - Microcracking KW - Nonlinear behavior KW - Synchrotron X-ray refraction radiography PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-534541 DO - https://doi.org/10.1002/adem.202100763 SN - 1527-2648 SN - 1438-1656 VL - 24 IS - 6 SP - 2100763 -1 EP - 2100763 -13 PB - VCH GmbH CY - Weinheim AN - OPUS4-53454 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pauzon, C. A1 - Mishurova, Tatiana A1 - Evsevleev, Sergei A1 - Dubiez-Le Goff, S. A1 - Murugesan, S. A1 - Bruno, Giovanni A1 - Hryha, E. T1 - Residual stresses and porosity in Ti-6Al-4V produced by laser powder bed fusion as a function of process atmosphere and component design N2 - The influence of the process gas, laser scan speed, and sample thickness on the build-up of residual stresses and porosity in Ti-6Al-4V produced by laser powder bed fusion was studied. Pure argon and helium, as well as a mixture of those (30% helium), were employed to establish process atmospheres with a low residual Oxygen content of 100 ppm O2. The results highlight that the subsurface residual stresses measured by X-ray diffraction were significantly lower in the thin samples (220 MPa) than in the cuboid samples (645 MPa). This difference was attributed to the shorter laser vector length, resulting in heat accumulation and thus in-situ stress relief. The addition of helium to the process gas did not introduce additional subsurface residual stresses in the simple geometries, even for the increased scanning speed. Finally, larger deflection was found in the cantilever built under helium (after removal from the baseplate), than in those produced under argon and an argon-helium mixture. This result demonstrates that complex designs involving large scanned areas could be subjected to higher residual stress when manufactured under helium due to the gas’s high thermal conductivity, heat capacity, and thermal diffusivity. KW - Additive manufacturing KW - Ti-6Al-4V KW - Residual stress KW - Process atmosphere KW - Helium PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-534209 DO - https://doi.org/10.1016/j.addma.2021.102340 VL - 47 SP - 2340 PB - Elsevier B.V. AN - OPUS4-53420 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fritsch, Tobias A1 - Farahbod-Sternahl, L. A1 - Serrano-Munoz, Itziar A1 - Léonard, F. A1 - Haberland, C. A1 - Bruno, Giovanni T1 - 3D Computed Tomography Quantifies the Dependence of Bulk Porosity, Surface Roughness, and Re-Entrant Features on Build Angle in Additively Manufactured IN625 Lattice Struts N2 - Layer-by-layer additive manufacturing (AM) by means of laser-powder bed Fusion (L-PBF) offers many prospects regarding the design of lattice structures used, for example, in gas turbines. However, defects such as bulk porosity, Surface roughness, and re-entrant features are exacerbated in nonvertical structures, such as tilted struts. The characterization and quantification of these kinds of defects are essential for the correct estimation of fracture and fatigue properties. Herein, cylindrical struts fabricated by L-PBF are investigated by means of X-ray computed tomography (XCT), with the aim of casting light on the dependence of the three kinds of defects (bulk porosity, surface roughness, and re-entrant features) on the build angle. Innovative analysis methods are proposed to correlate shape and position of pores, to determine the angular-resolved Surface roughness, and to quantify the amount of re-entrant surface features, q. A meshing of the XCT surface enables the correlation of q with the classical Surface roughness Pa. This analysis leads to the conclusion that there is a linear correlation between q and Pa. However, it is conjectured that there must be a threshold of surface roughness, below which no re-entrant features can be build. KW - Additive manufacturing KW - Laser powder bed fusion KW - Computed tomography KW - Surface roughness analysis KW - Re-entrant surface feature PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-534728 DO - https://doi.org/10.1002/adem.202100689 IS - 2100689 SP - 1 EP - 8 PB - Wiley-VCH Verlag AN - OPUS4-53472 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Serrano-Munoz, Itziar A1 - Evans, Alexander A1 - Mishurova, Tatiana A1 - Sprengel, Maximilian A1 - Pirling, T. A1 - Kromm, Arne A1 - Bruno, Giovanni T1 - The importance of subsurface residual stress in laser powder bed fusion IN718 N2 - The residual stress (RS) in laser powder bed fusion (LPBF) IN718 alloy samples produced using a 67°-rotation scan strategy is investigated via laboratory X-ray diffraction (XRD) and neutron diffraction (ND). The location dependence of the strain-free (d₀) lattice spacing in ND is evaluated using a grid array of coupons extracted from the far-edge of the investigated specimen. No compositional spatial variation is observed in the grid array. The calculated RS fields show considerable non-uniformity, significant stress gradients in the region from 0.6 to 2 mm below the surface, as well as subsurface maxima that cannot be accounted for via XRD. It is concluded that failure to determine such maxima would hamper a quantitative determination of RS fields by means of the stress balance method. KW - Laser powder bed fusion KW - Neutron and X-ray diffraction KW - Residual stress analysis KW - Strain-free lattice references KW - Stress balance PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-532707 DO - https://doi.org/10.1002/adem.202100895 SN - 1615-7508 SN - 1527-2648 VL - 24 IS - 6 SP - 1 EP - 7 PB - Wiley-VCH CY - Weinheim AN - OPUS4-53270 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pereira, Raíssa Monteiro A1 - Lohbauer, Ulrich A1 - Schulbert, Christian A1 - Göken, Mathias A1 - Wurmshuber, Michael A1 - Campos, Tiago Bastos Moreira A1 - Thim, Gilmar Patrocínio A1 - Mieller, Björn A1 - Belli, Renan T1 - Instantiations of Multiscale Kinship in Pressing‐Defect Distributions in Yttria‐Stabilized Zirconias by Powder Partitioning N2 - Modern dry pressing of ceramic powders using spray‐dried granulates cannot avoid the occurrence of defects related to persisting inter‐ and intra‐granulate interstitial voids. These constitute the parent defect size population limiting the application of polycrystalline ceramics in high‐stress conditions. The mitigation of such defects could widen the range of application in technical and biomedical engineering, reduce the safety range for design, and extend the lifetime of components. Herein, the Weibull size‐effect on strength in size‐partitioned Yttria‐stabilized zirconias (YSZ) feedstocks is used to explore the viability of changing the density distribution of granulate sizes as an effective strategy to obtain a denser particle packing that could reduce the size distribution of strength‐limiting pressing defects. In a direct assessment of critical defect size using multiscale strength testing with a dataset of ≈1300 values, the success of such an approach in increasing the strength reliability for small volume components is demonstrated, along with its ultimate failure in altering the defect size distribution in sintered YSZ ceramics across several length scales. Finally, it is shown that granule morphology (spherical or dimpled) fails to affect the defect density and size distribution in YSZ ceramics. KW - Zirconia KW - Strength KW - Toughness KW - Weibull distribution KW - Defect population PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-602697 DO - https://doi.org/10.1002/adem.202400139 SN - 1438-1656 SP - 1 EP - 17 PB - Wiley VHC-Verlag AN - OPUS4-60269 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Silvestroni, L. A1 - Kupsch, Andreas A1 - Müller, Bernd R. A1 - Ulbricht, Alexander A1 - Wieder, Frank A1 - Fritsch, Tobias A1 - Sciti, D. A1 - Bruno, Giovanni T1 - Determination of short carbon fiber orientation in zirconium diboride ceramic matrix composites N2 - In fiber-reinforced components, the fiber alignment and orientation have paramount influence on the thermomechanical properties of the resulting composite, for both short and continuous fiber. Here we present the case of an ultra-refractory matrix intended for extreme environment applications, ZrB2, reinforced with 20 vol% and 50 vol% short carbon fibers. In both cases, fibers tend to align perpendicular to the uniaxial pressure applied during shaping and sintering of a pellet, although the fiber tilt across the pellet thickness is difficult to determine. Moreover, for high volume fractions of reinforcement, the spatial distribution of the fibers is heterogeneous and tends to have domains of preferential orientations. We compare the information on the fiber distribution as collected by scanning electron microscopy images, X-ray computed tomography and synchrotron X-ray refraction radiography (SXRR). The three techniques prove to be complementary. Importantly, we demonstrate that SXRR yields the most statistically significant information due to the largest field of view, yet with a sensitivity down to the nanometer, and that can be successfully applied also to heavy matrix materials, such as zirconium boride. KW - Ceramic matrix composites KW - Synchrotron X-ray refraction radiography KW - X-ray computed tomography KW - Scanning electron microscopy KW - High-temperature ceramics PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-597712 DO - https://doi.org/10.1016/j.jeurceramsoc.2024.02.048 SN - 0955-2219 VL - 44 IS - 8 SP - 4853 EP - 4862 PB - Elsevier Ltd. CY - Amsterdam AN - OPUS4-59771 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröder, Jakob A1 - Fritsch, Tobias A1 - Luzin, Vladimir A1 - Ferrari, Bruno A1 - Simón-Muzás, Juan A1 - Evans, Alexander A1 - Bruno, Giovanni T1 - Impact of scan strategy on principal stresses in laser powder bed fusion N2 - Additive manufacturing techniques, such as laser powder bed fusion (PBF-LB), are well known for their exceptional freedom in part design. However, these techniques are also characterized by the development of large thermal gradients during production and thus residual stress (RS) formation in produced parts. In this context, neutron diffraction enables the non-destructive characterization of the bulk RS distribution. By control of the thermal gradients in the powder-bed plane by scan strategy variation we study the impact of in-process scan strategy variations on the microstructure and the three-dimensional distribution of RS. Microstructural analysis by means of electron backscatter diffraction reveals sharp microstructure transitions at the interfaces ranging from 100-200 µm. The components of the RS tensor are determined by means of neutron diffraction and the principal stress directions and magnitudes are determined by eigenvalue decomposition. We find that the distribution of RS in the powder-bed plane corresponds to the underlying scan strategy. When the alternating scan vectors align with the x- and y sample coordinate axes, the principal stress directions co-align. In the present geometry, nearly transverse isotropic stress states develop when the scan vectors are either aligned 45° between x and y or continuously rotated by 67° between each layer. KW - Additive Manufacturing KW - Laser Powder Bed Fusion KW - Electron Backscatter Diffraction KW - Neutron Diffraction KW - Residual Stress KW - Principal Stress PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-607910 DO - https://doi.org/10.1016/j.matdes.2024.113171 SN - 0264-1275 VL - 244 SP - 1 EP - 10 PB - Elsevier Ltd. AN - OPUS4-60791 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mieller, Björn A1 - Hassine, Sahar Ben A1 - Töpfer, Jörg A1 - Priese, Christoph A1 - Bochmann, Arne A1 - Capraro, Beate A1 - Stark, Sebastian A1 - Partsch, Uwe A1 - Fresemann, Carina T1 - Ontology‐based Data Acquisition, Refinement, and Utilization in the Development of a Multilayer Ferrite Inductor N2 - A key aspect in the development of multilayer inductors is the magnetic permeability of the ferrite layers. Here, the effects of different processing steps on the permeability of a NiCuZn ferrite is investigated. Dry pressed, tape cast, and co‐fired multilayer samples are analyzed. An automated data pipeline is applied to structure the acquired experimental data according to a domain ontology based on PMDco (Platform MaterialDigital core ontology). Example queries to the ontology show how the determined process‐property correlations are accessible to non‐experts and thus how suitable data for component design can be identified. It is demonstrated how the inductance of co‐fired multilayer inductors is reliably predicted by simulations if the appropriate input data corresponding to the manufacturing process is used.This article is protected by copyright. All rights reserved. KW - Ontology KW - Ceramic multilayer KW - Data pipeline PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-605483 DO - https://doi.org/10.1002/adem.202401042 SN - 1527-2648 SP - 1 EP - 11 PB - Wiley-VCH CY - Weinheim AN - OPUS4-60548 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mieller, Björn A1 - Valavi, Masood A1 - Caldeira Rêgo, Celso Ricardo T1 - An Automatized Simulation Workflow for Powder Pressing Simulations Using SimStack N2 - Automated computational workflows are a powerful concept that can improve the usability and reproducibility of simulation and data processing approaches. Although used very successfully in bioinformatics, workflow environments in materials science are currently commonly applied in the field of atomistic simulations. This work showcases the integration of a discrete element method (DEM) simulation of powder pressing in the convenient SimStack workflow environment. For this purpose, a Workflow active Node (WaNo) was developed to generate input scripts for the DEM solver using LIGGGHTS Open Source Discrete Element Method Particle Simulation code. Combining different WaNos in the SimStack framework makes it possible to build workflows and loop over different simulation or evaluation conditions. The functionality of the workflows is explained, and the added user value is discussed. The procedure presented here is an example and template for many other simulation methods and issues in materials science and engineering. KW - Simulation workflow KW - Discrete element method PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-604791 DO - https://doi.org/10.1002/adem.202400872 SP - 1 EP - 7 PB - Wiley AN - OPUS4-60479 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lapenna, Michela A1 - Tsamos, Athanasios A1 - Faglioni, Francesco A1 - Fioresi, Rita A1 - Zanchetta, Ferdinando A1 - Bruno, Giovanni T1 - Geometric deep learning for enhanced quantitative analysis of microstructures in X-ray computed tomography data N2 - Quantitative microstructural analysis of XCT 3D images is key for quality assurance of materials and components. In this paper we implement a Graph Convolutional Neural Network (GCNN) architecture to segment a complex Al-Si Metal Matrix composite XCT volume (3D image). We train the model on a synthetic dataset and we assess its performance on both synthetic and experimental, manually-labeled, datasets. Our simple GCNN shows a comparable performance, measured via the Dice score, to more standard machine learning methods, but uses a greatly reduced number of parameters (less than 1/10 of parameters), features low training time, and needs little hardware resources. Our GCNN thus achieves a cost-effective reliable segmentation. KW - Geometric deep learning KW - Segmentation KW - Microstructure KW - X-ray computed tomography KW - Al–Si metal matrix composites PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-602517 DO - https://doi.org/10.1007/s42452-024-05985-0 SN - 3004-9261 VL - 6 IS - 6 SP - 1 EP - 9 AN - OPUS4-60251 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bresch, Sophie A1 - Mieller, Björn A1 - Schönauer-Kamin, D. A1 - Moos, R. A1 - Giovanelli, F. A1 - Rabe, Torsten T1 - Influence of pressure assisted sintering and reaction sintering on microstructure and thermoelectric properties of bi-doped and undoped calcium cobaltite N2 - Calcium cobaltite (Ca3Co4O9) is considered as one of the most promising thermoelectric p-type oxides for energy harvesting applications at temperatures above 500 °C. It is challenging to sinter this material as its stability is limited to 920 °C. To facilitate a practicable and scalable production of Ca3Co4O9 for multilayer generators, a systematic study of the influence of powder calcination, Bi-doping, reaction sintering, and pressure-assisted sintering (PAS) on microstructure and thermoelectric properties is presented. Batches of doped, undoped, calcined, and not calcined powders were prepared, tape-cast, and sintered with and without uniaxial pressure at 900 °C. The resulting phase compositions, microstructures and thermoelectric properties were analysed. It is shown that the beneficial effect of Bi-doping observed on pressureless sintered samples cannot be transferred to PAS. Liquid phase formation induces distortions and abnormal grain growth. Although the Seebeck coefficient is increased to 139 µV/K by Bi-doping, the power factor is low due to poor electrical conductivity. The best results were achieved by PAS of calcined powder. The dense and textured microstructure exhibits a high power factor of 326 µW/mK² at 800 °C but adversely high thermal conductivity in the relevant direction. The figure of merit is higher than 0.08 at 700 °C. KW - Ceramics KW - Calcium cobaltite KW - Thermoelectric properties KW - Calcination KW - Pressure-assisted sintering PY - 2019 DO - https://doi.org/10.1063/1.5107476 SN - 0021-8979 VL - 126 IS - 7 SP - 075102-1 EP - 075102-11 PB - AIP Publishing CY - Melville AN - OPUS4-48708 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mack, D. E. A1 - Laquai, René A1 - Müller, Bernd R. A1 - Helle, O. A1 - Sebold, D. A1 - Vaßen, R. A1 - Bruno, Giovanni T1 - Evolution of porosity, crack density, and CMAS penetration in thermal barrier coatings subjected to burner rig testing N2 - Degradation of thermal barrier coatings (TBCs) in gas‐turbine engines due to calcium–magnesium–aluminosilicate (CMAS) glassy deposits from various sources has been a persistent issue since many years. In this study, state of the art electron microscopy was correlated with X‐ray refraction techniques to elucidate the intrusion of CMAS into the porous structure of atmospheric plasma sprayed (APS) TBCs and the formation and growth of cracks under thermal cycling in a burner rig. Results indicate that the sparse nature of the infiltration as well as kinetics in the burner rig are majorly influenced by the wetting behavior of the CMAS. Despite the obvious attack of CMAS on grain boundaries, the interaction of yttria‐stabilized zirconia (YSZ) with intruded CMAS has no immediate impact on structure and density of internal surfaces. At a later stage the formation of horizontal cracks is observed in a wider zone of the TBC layer. KW - Characterization KW - CMAS KW - Synchrotron X‐ray refraction radiography KW - Thermal barrier coatings PY - 2019 DO - https://doi.org/10.1111/jace.16465 SN - 0002-7820 SN - 1551-2916 VL - 102 IS - 10 SP - 6163 EP - 6175 PB - Wiley CY - Oxford AN - OPUS4-47804 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bresch, Sophie T1 - Reaction sintering and sintering additives for cost-effective production of thermoelectric oxides N2 - Thermoelectric oxides attract much interest recently. Although their thermoelectric properties are inferior to non-oxides, they exhibit distinct advantages. Thermoelectric oxides are stable in air at higher temperatures, their raw materials are less toxic, and more abundant. To enhance attractivity of these materials for industrial applications, production costs need to be reduced. Conventionally, the legs of thermoelectric generators are sintered from green bodies of previously synthesized powder. Reaction-sintering is a fabrication method without a powder synthesis step, as the final phase is formed during the sintering from a raw material mixture. Moreover, the reduction of chemical potential during reaction-sintering is effective as an additional driving force for sintering. We show that reaction-sintering increases the densification of CaMnO3 (n-type, Sm doped). Consequently, the electrical conductivities improved by about 100 % leading to superior power factors (PF = 230 µW/mK² for CaMnO3). Another approach to reduce the production costs is to lower the sintering temperature by adding sinter additives. The addition of 4 wt% CuO to CaMnO3 lowers the sinter temperature from 1250 °C to 1050 °C. The achieved power factor PF = 264 µW/mK is more than two times higher as reported in literature for the same dopant. T2 - Virtual Conference on Thermoelectrics (VCT) CY - Online meeting DA - 21.07.2020 KW - Thermoelectrics KW - Reaction sintering KW - Sintering additives KW - Calcium manganate KW - Calcium cobaltite PY - 2020 AN - OPUS4-51070 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Procedures to Quantitatively Characterize Morphological Features of Triply Periodic Minimal Surface Structures N2 - Additively manufactured (AM) metallic sheet-based Triply Periodic Minimal Surface Structures (TPMSS) meet several requirements in both bio-medical and engineering fields: Tunable mechanical properties, low sensitivity to manufacturing defects, mechanical stability, and high energy absorption. However, they also present some challenges related to quality control. In fact, the optimization of both the AM process and the properties of TPMSS is impossible without considering structural characteristics as manufacturing accuracy, internal defects, and as well as surface topography and roughness. In this study, the quantitative non-destructive analysis of TPMSS manufactured from Ti-6Al-4V alloy by electron beam melting was performed by means of laboratory X-ray computed tomography (XCT). T2 - International conference on tomography of material and structures 2022 CY - Grenoble, France DA - 27.06.2022 KW - Additive manufacturing KW - Scaffold KW - Lightweight structures KW - Computed tomography PY - 2022 AN - OPUS4-55229 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Avoid living dangerously: non-destructive characterization of AM parts from powder to end-of-life N2 - The freeform and the revolutionary design possibilities offered by additive manufacturing have skyrocketed the amount of optimization studies in the realm of engineering, and metallic additive manufactured parts are becoming a reality in industry. Not surprisingly, this has not been paralleled by a similar enthusiastic wave in the realm of materials science, and still very little is known about AM materials properties. This has the consequence that, typically, conventional materials properties are still used in design and even in simulations. lt is necessary to dig a lot deeper than at present, in order to understand these new materials classes, and in particular their microstructure and their intemal stresses, largely different from their cast or wrought companions. T2 - ISAM Konferenz 2019 CY - Dresden, Germany DA - 29.01.2019 KW - Computed Tomography KW - Microstructure KW - Metals KW - Additive Manufacturing PY - 2019 AN - OPUS4-47331 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Müller, Bernd R. A1 - Cooper, R.C. A1 - Lange, Axel A1 - Kupsch, Andreas A1 - Wheeler, M. A1 - Hentschel, Manfred P. A1 - Staude, Andreas A1 - Pandey, A. A1 - Shyam, A. A1 - Bruno, Giovanni T1 - Stress-induced microcrack density evolution in β-eucryptite ceramics: Experimental observations and possible route to strain hardening N2 - In order to investigate their microcracking behaviour, the microstructures of several β-eucryptite ceramics, obtained from glass precursor and cerammed to yield different grain sizes and microcrack densities, were characterized by laboratory and synchrotron x-ray refraction and tomography. Results were compared with those obtained from scanning electron microscopy (SEM). In SEM images, the characterized materials appeared fully dense but computed tomography showed the presence of pore clusters. Uniaxial tensile testing was performed on specimens while strain maps were recorded and analyzed by Digital Image Correlation (DIC). X-ray refraction techniques were applied on specimens before and after tensile testing to measure the amount of the internal specific surface (i.e., area per unit volume). X-ray refraction revealed that (a) the small grain size (SGS) material contained a large specific surface, originating from the grain boundaries and the interfaces of TiO2 precipitates; (b) the medium (MGS) and large grain size (LGS) materials possessed higher amounts of specific surface compared to SGS material due to microcracks, which decreased after tensile loading; (c) the precursor glass had negligible internal surface. The unexpected decrease in the internal surface of MGS and LGS after tensile testing is explained by the presence of compressive regions in the DIC strain maps and further by theoretical arguments. It is suggested that while some microcracks merge via propagation, more close mechanically, thereby explaining the observed X-ray refraction results. The mechanisms proposed would allow the development of a strain hardening route in ceramics. KW - Beta-eucryptite KW - Microcracked ceramics KW - X-ray refraction KW - Tensile load KW - Strain hardening KW - Synchrotron KW - BAMline KW - Computed Tomography KW - CT PY - 2018 UR - http://www.sciencedirect.com/science/article/pii/S1359645417308881 DO - https://doi.org/10.1016/j.actamat.2017.10.030 SN - 1359-6454 SN - 1873-2453 VL - 144 IS - Supplement C SP - 627 EP - 641 PB - Elsevier B.V. AN - OPUS4-43024 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Reveron, H. A1 - Serrano-Munoz, Itziar A1 - Kupsch, Andreas A1 - Müller, Bernd R. A1 - Chevalier, J. A1 - Bruno, Giovanni T1 - Transformation-induced plasticity in zirconia during tensile loading: A combined microscopy and synchrotron X-ray refraction study N2 - The stress-induced tetragonal to monoclinic (t-m) zirconia phase transformation can provide a certain degree of plasticity to Ceria-stabilized (Ce-TZP) zirconia-based composites. Characterizing and monitoring this phase transition on a millimeter-size range, within the bulk and in-situ remains a challenge. In this work, the mechanical behavior of Ce-TZP based composite was studied in tension, combining microscopy and synchrotron Xray refraction techniques. In contrast with microscopy methods, which only provide surface information, X-ray refraction radiography (SXRR) allowed the visualization of all the transformation bands, over the entire length and thickness of tested specimens, opening up new avenues for in-situ stress-induced t-m transformation studies. KW - Zirconia KW - Ceria KW - Composite KW - Phase transformation KW - Plasticity KW - Synchrotron X-ray refraction PY - 2024 DO - https://doi.org/10.1016/j.matlet.2024.136445 SN - 0167-577X SN - 1873-4979 VL - 366 SP - 1 EP - 4 PB - Elsevier Ltd. CY - Amsterdam AN - OPUS4-59977 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mrkwitschka, Paul A1 - Mieller, Björn A1 - Rabe, Torsten A1 - Markötter, Henning ED - Petzow, G. ED - Mücklich, F. T1 - Machine learning assisted characterization of a Low Temperature Cofired Ceramic (LTCC) module measured by synchrotron computed tomography N2 - The 5G technology promises real time data transmission for industrial processes, autonomous driving, virtual and augmented reality, E-health applications and many more. The Low Temperature Co-fired Ceramics (LTCC) technology is well suited for the manufacturing of microelectronic components for such applications. Still, improvement of the technology such as further miniaturization is required. This study focuses on the characterization of inner metallization of LTCC multilayer modules, especially on the vertical interconnect access (VIA). Critical considerations for this characterization are delamination, pore clustering in and at the edge of the VIA, deformation, and stacking offset. A LTCC multilayer consisting of a glassy crystalline matrix with silver based VIAs was investigated by synchrotron x-ray tomography (CT). The aim of this study is to propose a multitude of structural characteristic values to maximize the information gained from the available dataset. Data analysis has been done with the open source software ImageJ as well as several additional plugins. The high-resolution CT data was evaluated through 2D slices for accessibility reasons. The segmentation of all 2000 slices to assess the different regions e.g. pores, silver and glass ceramic was done by a supervised machine learning algorithm. A quantitative evaluation of shape, deformation, and porosity of the VIA with respect to its dimensions is presented and the suitability of the characterization approach is assessed. T2 - 54. Metallographie Taagung CY - Online meeting DA - 16.09.2020 KW - Machine Learning KW - LTCC KW - Synchrotron Tomography PY - 2020 SN - 978-3-88355-422-8 VL - 54 SP - 136 EP - 141 PB - Deutsche Gesellschaft für Materialkunde e.V CY - Sankt Augustin AN - OPUS4-51298 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kupsch, Andreas T1 - Evolution of CFRP stress cracks observed by in situ X-ray refractive imaging N2 - Modern air-liners and rotor blades of wind turbines are basically made of fiber reinforced plastics (FRP). Their failure heavily impairs the serviceability and the operational safety. Consequently, knowledge of the failure behavior under static and cyclic loads is of great interest to estimate the operational strength and to compare the performance of different materials. Ideally, the damage evolution under operational load is determined with in-situ non-destructive testing techniques. Here, we report on in-situ synchrotron X-ray imaging of tensile stress induced cracks in carbon fiber reinforced plastics (CFRP) due to inter fiber failure. An in-house designed compact-tensile testing machine with a load range up to 15 kN was integrated into the beam path. Since conventional radiographs do not reveal sufficient contrast to distinct cracks due to inter fiber failure and micro cracking from fiber bundles, the Diffraction Enhanced Imaging technique (DEI) is applied in order to separate primary and scattered (refracted) radiation by means of an analyzer crystal. In the laboratory, scanning X-ray refraction topography of CFRP has been applied long before but it comes along with several disadvantages: the long total measuring time hampers real time (in-situ) measurements and the required small beam size hinders end-to-end imaging. The introduced technique overcomes both drawbacks. Imaging and tensile test rig are run unsynchronized at the greatest possible frame rate (0.7 s-1 at 28.8 µm pixel size) and smallest possible strain rate (5.5∙10-4 s-1). For 0°/90° non-crimped fabrics (ncf) the first inter fiber cracks occurred at 380 MPa (strain 0.7 %). Prior to failure at about 760 MPa (strain 2.0 %) we observe the evolution of a nearly equidistant 1 mm grid of cracks running across the entire sample in the fully damaged state before total failure. T2 - 41st Risø International Symposium on Materials Science - Materials and Design for Next Generation Wind Turbine Blades CY - Online meeting DA - 07.09.2020 KW - X-ray refraction KW - Diffraction Enhanced Imaging KW - Carbon Fiber Reinforced Plastics KW - In situ tensile test KW - Crack evolution PY - 2020 AN - OPUS4-51223 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kupsch, Andreas T1 - Evolution of CFRP stress cracks observed by in situ X-ray refractive imaging N2 - Modern air-liners and wind turbine rotor blades are made up primarily of fiber reinforced plastics. Failure of these materials heavily impairs the serviceability and the operational safety. Consequently, knowledge of the failure behavior under static and cyclic loads is of great interest to estimate the operational strength and to compare the performance of different materials. Ideally, the damage evolution under operational load is determined with in-situ non-destructive testing techniques. Here, we report in-situ synchrotron X-ray imaging of tensile stress induced cracks in carbon fiber reinforced plastics due to inter-fiber failure. An inhouse designed compact tensile testing machine with a load range up to 15 kN was integrated into the beamline. Since conventional radiographs do not reveal sufficient contrast to distinguish cracks due to inter-fiber failure and micro cracking from fiber bundles, the Diffraction Enhanced Imaging (DEI) technique is applied in order to separate primary and scattered (refracted) radiation by means of an analyzer crystal. This technique allows fast measurements over large fields-of-view and is ideal for in-situ investigations. T2 - 12th BESSY@HZB User Meeting 2020 CY - Online meeting DA - 10.12.2020 KW - Carbon Fiber Reinforced Plastics KW - Crack evolution KW - Diffraction Enhanced Imaging KW - In situ tensile test KW - X-ray refraction PY - 2020 AN - OPUS4-51802 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bresch, Sophie T1 - Improved thermoelectric properties of CaMnO3 and Ca3Co4O9 by increasing the driving force for sintering N2 - Thermoelectric materials can convert waste heat directly into electrical power by utilizing the Seebeck effect. Calcium cobaltite (Ca3Co4O9, p-type) and calcium manganate (CaMnO3, n-type) are two of the most promising oxide thermoelectric materials. The performance of these materials is evaluated by the power factor PF = S²∙σ and the figure of merit ZT = (PF ∙ T) / κ, demanding high Seebeck coefficient S, high electrical conductivity σ and low thermal conductivity κ. The latter two are increasing with increasing relative sinter density. According to theory, the relative density of ceramics can be improved by increasing the driving force for sintering. This study investigates different approaches to increase the driving force for sintering of Ca3Co4O9 and CaMnO3 to improve densities and thermoelectric properties. The following approaches were applied: minimizing the energy input during powder synthesis by calcination, fine milling of the powder, using reaction-sintering without a powder synthesis step, and adding a transient liquid phase by sinter additives. All different approaches led to an increased densification and thus higher electrical conductivity and higher PF. Thermal conductivity increased as well but not to the same extent. E.g. reaction-sintering increased the densification of Ca3Co4O9 (p-type) and CaMnO3 (n-type). Consequently, the electrical conductivities improved by about 100 % for both oxides leading to superior power factors (PF = 230 µW/mK² for CaMnO3). Although the thermal conductivity increased as well by 8 %, the figures of merit (ZT) were significantly higher compared to conventionally sintered bars. The addition of 4 wt% CuO as a sinter additive to CaMnO3 lowers the sinter temperature from above 1250 °C to below 1100 °C and increases the relative density. Due to the increased density, both electrical conductivity and PF increased by more than 200 % even though the sintering temperature was 150 K lower. T2 - Electroceramics XVII CY - Online meeting DA - 24.08.2020 KW - Thermoelectrics KW - Reaction sintering KW - Sintering additives PY - 2020 AN - OPUS4-51163 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mrkwitschka, Paul T1 - Machine learning assisted characterization of a Low Temperature Co-fired Ceramic (LTCC) module measured by synchrotron computed tomography. N2 - The 5G technology promises real time data transmission for industrial processes, autonomous driving, virtual and augmented reality, E-health applications and many more. The Low Temperature Co-fired Ceramics (LTCC) technology is well suited for the manufacturing of microelectronic components for such applications. Still, improvement of the technology such as further miniaturization is required. This study focuses on the characterization of inner metallization of LTCC multilayer modules, especially on the vertical interconnect access (VIA). Critical considerations for this characterization are delamination, pore clustering in and at the edge of the VIA, deformation, and stacking offset. A LTCC multilayer consisting of a glassy crystalline matrix with silver based VIAs was investigated by synchrotron x-ray tomography (CT). The aim of this study is to propose a multitude of structural characteristic values to maximize the information gained from the available dataset. Data analysis has been done with the open source software ImageJ as well as several additional plugins. The high-resolution CT data was evaluated through 2D slices for accessibility reasons. The segmentation of all 2000 slices to assess the different regions e.g. pores, silver and glass ceramic was done by a supervised machine learning algorithm. A quantitative evaluation of shape, deformation, and porosity of the VIA with respect to its dimensions is presented and the suitability of the characterization approach is assessed. T2 - 54. Metallographie Tagung CY - Online meeting DA - 16.09.2020 KW - Machine Learning KW - LTCC KW - Synchrotron Tomography PY - 2020 AN - OPUS4-51299 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Léonard, Fabien A1 - Zhang, Zhen A1 - Malow, Marcus A1 - Bruno, Giovanni T1 - 3D characterisation of ammonium nitrate powders by X-ray computed tomography N2 - The mixture of ammonium nitrate (AN) prills and fuel oil (FO), usually called ANFO, is extensively used in the mining industry as a bulk industrial explosive. One of the major performance predictors of ANFO mixtures is the fuel oil retention, which is itself governed by the porosity of the AN prills. Standardised tests routinely used to assess oil retention face several important limitations; the first being the difficulty to cover the wide range of porosity contents and morphologies from different types of ammonium nitrate prills; the second being the inability to evaluate the closed porosity, which is an important factor regarding the sensitivity of the explosive to detonation. In this study, we present how X-ray computed tomography (XCT), and the associated advanced data processing workflow, can be used to fully characterise the structure and morphology of AN prills. We show that structural parameters such as volume fraction of the different phases and morphological parameters such as specific surface area and shape factor can be reliably extracted from the XCT data, and that there is a good agreement with the measured oil retention values. XCT can therefore be employed to non-destructively and accurately evaluate and characterise porosity in ammonium nitrate prills. T2 - 23rd Seminar on New Trends in Research of Energetic Materials CY - Meeting was canceled DA - 01.04.2020 KW - Ammonium nitrate KW - Prill KW - Non-destructive characterisation KW - Porosity KW - Specific surface area PY - 2020 SP - 163 EP - 171 AN - OPUS4-51272 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evans, Alexander T1 - Diffraction based residual stress analysis for laser powder bed fusion alloys N2 - Laser Powder Bed Fusion (PBF-LB/M) is a layer wise metal additive manufacturing (AM) technology, which enables significant advancements of component design, leading to potential efficiency and performance improvements. However, the thermal cycles inherent to the process comprising large localized thermal gradients and repeated melting and solidification cycles leads to the generation of high magnitude residual stresses. These residual stresses can be detrimental both during manufacturing of components and in subsequent application. Therefore, a deep understanding of the influence of process parameters on the residual stresses are crucial for efficient manufacturing and safe application. The experimental characterization of these residual stresses is therefore crucial and can provide a reliable baseline for simulations of both the process and applications. Diffraction-based methods for residual stress analysis using penetrating neutrons and high energy X-rays enable non-destructive spatially resolved characterization of both surface and bulk residual stresses. However, the unique microstructural features inherent to the process can challenge some of our assumptions when using these methods. These challenges include the determination of a stress-free reference, the use of correct elastic constants (both SCEC and DEC) and the influence of surface roughness, texture, and porosity on residual stresses. This presentation will detail recent insights and recommendations for the characterization of residual stresses in a range of PBF-LB/M metallic alloys (Fe, Ni, Al and Ti) T2 - 11th edition of the European Conference on Residual Stress (ECRS11) CY - Prague, Czech Republic DA - 03.06.2024 KW - Residual stress KW - Additive manufacturing KW - Laser Powder Bed Fusion KW - Diffraction PY - 2024 AN - OPUS4-60443 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - 2D and 3D imaging chracterization techniques for porous ceramics N2 - The combination of microstructural data with other experimental techniques and with modeling is paramount, if we want to extract the maximum amount of information on porous material properties. In particular, quantitative image analysis, statistical approaches, direct discretization of tomographic reconstructions represent concrete possibilities to extend the power of the tomographic 3D representation to insights into the material and component performance. I will show a few examples of possible use of X-ray tomographic data for quantitative assessment of porosity in ceramics. Moreover, I will show how not-so-novel 2D characterization techniques, based X-ray refraction, can allow a great deal of insights in the damage evolution in microcracked (and porous) ceramics. I will show how X-ray refraction can detect objects (e.g. microcracks) below its own spatial resolution. Finally, I will discuss the link between the microstructural findings and the mechanical properties of porous microcracked ceramics. T2 - CIMTEC 2018 CY - Perugia, Italy DA - 04.06.2018 KW - Orientation KW - Cordierite KW - Beta-eucrytite KW - Porosity KW - Microcracking KW - Computed tomography KW - X-ray refraction PY - 2018 AN - OPUS4-45119 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Bernd R. T1 - In situ analysis of damage evolution in an Al/Al2O3 MMC under tensile load by synchrotron x-ray refraction imaging N2 - 3D imaging techniques have an enormous potential to understand the microstructure, its evolution, and its link to mechanical, thermal, and transport properties. In this conference paper we report the use of a powerful, yet not so wide-spread, set of X-ray techniques based on refraction effects. X-ray refraction allows determining internal specific surface (surface per unit volume) in a non-destructive fashion, position and orientation sensitive, and with a nanometric detectability. We demonstrate showcases of ceramics and composite materials, where microstructural parameters could be achieved in a way unrivalled even by high-resolution techniques such as electron microscopy or computed tomography. We present in situ analysis of the damage evolution in a carbon fibre reinforced polymer and a Al/Al2O3metal matrix composite during tensile load, the direct observation of damage accumulation during creep of Al-3.85Mg and the identification of void formation (different kinds of defects, particularly unsintered powder hidden in pores, and small inhomogeneity’s like cracks) in Ti64 parts produced by selective laser melting using synchrotron X-ray refraction radiography tomography. T2 - Materials Science and Engineering 2018 (MSE2018) CY - Darmstadt, Germany DA - 26.09.2018 KW - Synchrotron X-ray refraction radiography KW - In-situ tensile test KW - Damage evolution KW - Metal matrix composite PY - 2018 AN - OPUS4-46149 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishurova, Tatiana A1 - Artzt, Katia A1 - Haubrich, Jan A1 - Bruno, Giovanni A1 - Requena, Guillermo T1 - An assessment of subsurface residual stress in Selective Laser Melted Ti-6Al-4V parts N2 - In the present study, Ti-6Al-4V bridge-like specimens were manufactured additively by selective laser melting (SLM) under different laser scanning speed conditions in order to compare the effect of process energy density on the residual stress state. Subsurface residual stress analysis was conducted by means of synchrotron diffraction in energy dispersive mode for three conditions: as-built on base plate, released from base plate, and after heat treatment on the base plate. The quantitative residual stress characterization shows a correlation with the qualitative bridge curvature method. Computed tomography (CT) was carried out to ensure that no stress relief took place owing to the presence of porosity. CT allows obtaining spatial and size pores distribution which helps in optimization of the SLM process. High tensile residual stresses were found at the lateral surface for samples in the as-built conditions. We observed that higher laser energy density during fabrication leads to lower residual stresses. Samples in released condition showed redistribution of the stresses due to distortion. A method for the calculation of the stress associated to distortion of the parts after cutting from base plate is proposed. The distortion measurements were used as input for FEM simulations. T2 - Symposium Zerstörungsfreie Materialcharakterisierung. Charakterisierung additiv gefertigter Komponenten CY - Berlin, Germany DA - 28.11.2017 KW - Additive manufacturing KW - Selective laser melting KW - Residual stress KW - Synchrotron X-ray diffraction PY - 2017 AN - OPUS4-43214 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rieder, Philipp A1 - Petrich, Lukas A1 - Serrano-Munoz, Itziar A1 - Fernández, Ricardo A1 - Bruno, Giovanni A1 - Schmidt, Volker T1 - Statistical Comparison of Substructures in Pure Aluminum Before and After Creep Deformation, Based on EBSD Image Data N2 - Electron backscatter diffraction (EBSD) images of extruded pure aluminum were statistically analyzed to investigate creep-induced subgrain structures after applying two different levels of creep stress, corresponding to the power law (PL) and power-law breakdown (PLB) regimes. Kernel average misorientation analysis of EBSD measurements revealed 2D morphologies, which were subdivided by a multi-step segmentation procedure into subgranular arrangements. Various descriptors were employed to characterize the “subgrains” quantitatively, including their size, shape, spatial arrangement, and crystallographic orientation. In particular, the analysis of the orientations of subgrains was conducted by neglecting rotations around the loading axis. This approach facilitated the individual investigation of the {001} and {111} subgrain families with respect to the loading axis for two investigated stress levels plus a reference specimen. For the PL regime, the statistical analysis of subgrain descriptors computed from segmented image data revealed a similar degree of strain accumulation for {111} and {001} subgrains. In contrast, for the PLB regime, the analyzed descriptors indicate that {111} subgrains tend to accumulate significantly more strain than {001} ones. These observations suggest that the mechanisms leading to PLB may be associated with strain localization dependent on intergranular stress, hindering the recovery process within {111} grains. KW - Crystallographic descriptor KW - Dislocation-climb-controlled creep KW - Electron backscatter diffraction (EBSD) KW - Geometric descriptor KW - Ernel average misorientation (KAM) KW - pure aluminum KW - Qquantification and segmentation KW - Statistical image analysis KW - subgrain PY - 2023 DO - https://doi.org/10.1093/micmic/ozad121 SN - 1431-9276 SP - 1 EP - 12 PB - Oxford University Press AN - OPUS4-58730 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schob, D. A1 - Sagradov, I. A1 - Roszak, R. A1 - Sparr, H. A1 - Franke, R. A1 - Ziegenhorn, M. A1 - Kupsch, Andreas A1 - Léonard, Fabien A1 - Müller, Bernd R. A1 - Bruno, Giovanni T1 - Experimental determination and numerical simulation of material and damage behaviour of 3D printed polyamide 12 under cyclic loading N2 - The material and damage behaviour of additively manufactured polyamide 12 under cyclic loading was characterized by cyclic tests and microstructure analysis by using microscopy, X-ray refraction, and computed tomography. The results were used to determine parameters for the viscoplastic material model by Chaboche and a damage model by Gurson-Tvergaard-Needleman. The temperature was monitored during the experiments and the self-heating effect was observed. By including this effect, a higher accuracy could be achieved with the results of mechanical experiments. KW - 3D printing Polyamide 12 KW - Chaboche model KW - GTN model KW - Material and damage behaviour KW - X-ray refraction KW - Computed tomography PY - 2020 DO - https://doi.org/10.1016/j.engfracmech.2019.106841 SN - 0013-7944 VL - 229 SP - 106841-1 EP - 106841-13 PB - Elsevier Ltd. CY - Amsterdam AN - OPUS4-50557 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Bernd R. T1 - Microstructure characterisation of advanced materials via 2D and 3D X-ray refraction techniques N2 - 3D imaging techniques have an enormous potential to understand the microstructure, its evolution, and its link to mechanical, thermal, and transport properties. In this conference paper we report the use of a powerful, yet not so wide-spread, set of X-ray techniques based on refraction effects. X-ray refraction allows determining internal specific surface (surface per unit volume) in a non-destructive fashion, position and orientation sensitive, and with a nanometric detectability. We demonstrate showcases of ceramics and composite materials, where microstructural parameters could be achieved in a way unrivalled even by high-resolution techniques such as electron microscopy or computed tomography. We present in situ analysis of the damage evolution in an Al/Al2O3 metal matrix composite during tensile load and the identification of void formation (different kinds of defects, particularly unsintered powder hidden in pores, and small inhomogeneity’s like cracks) in Ti64 parts produced by selective laser melting using synchrotron X-ray refraction radiography and tomography. T2 - THERMEC'2018 CY - Paris, France DA - 09.07.2018 KW - X-ray-refraction KW - Damage evolution KW - Additive manufacturing KW - Composites KW - Creep PY - 2018 AN - OPUS4-45572 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kupsch, Andreas T1 - Warum wird zugbelastetes HD-Polyethylen in Dieselumgebung transparent? N2 - Behälter aus hochdichtem Polyethylen (PE-HD) werden zur Lagerung und für den Transport von Kraftstoffen eingesetzt. Beim Kontakt beider Medien diffundiert der Kraftstoff in das Polymer, erhöht dessen Volumen und Duktilität und ändert damit das Fließverhalten des Polymers unter Zugbelastung. Zudem weist PE-HD in Luft im verstreckten Bereich das sogenannte strain-whitening (Lichtstreuung) auf, während in Diesel gelagertes PE-HD optisch transparent wird. Zur Untersuchung dieses Phänomens wurden ortsaufgelöste Röntgenrefraktion und –diffraktion (Topographie) eingesetzt. Aus Sicht der molekularen Struktur (Diffraktion) weisen die beiden Probentypen keine Unterschiede auf: im verstreckten Bereich liegt eine „Fasertextur“ der Polymerketten in Belastungsrichtung vor, im unverstreckten Bereich nahezu ideale Isotropie. Die für mikroskopische Strukturen empfindliche Röntgenrefraktion zeigt außerdem für die Probe in Luft im verstreckten Bereich eine ausgeprägte Orientierung von Grenzflächen in Zugrichtung, während die in Diesel gelagerte Probe keine Grenzflächen zeigt. In Analogie zum optischen Verhalten bewirken die ähnlichen Brechungsindizes beider Medien im Röntgenbereich, dass eindiffundierter Diesel als Immersionsflüssigkeit die Brechungseigenschaften herabsetzt. T2 - DACH-Jahrestagung 2019 CY - Friedrichshafen, Germany DA - 27.05.2019 KW - Diesel KW - HDPE Sorption KW - Röntgenrefraktion KW - Röntgenbeugung KW - Mikrostruktur KW - Kavitation PY - 2019 AN - OPUS4-48311 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mishurova, Tatiana A1 - Bruno, Giovanni A1 - Evsevleev, Sergei A1 - Sevostianov, I. T1 - Determination of macroscopic stress from diffraction experiments: A critical discussion N2 - The paper is motivated by some inconsistencies and contradictions present in the literature on the calculation of the so-called diffraction elastic constants. In an attempt at unifying the views that the two communities of Materials Science and Mechanics of Materials have on the subject, we revisit and define the terminology used in the field. We also clarify the limitations of the commonly used approaches and Show that a unified methodology is also applicable to textured materials with a nearly arbitrary grain shape. We finally compare the predictions based on this methodology with experimental data obtained by in situ synchrotron radiation diffraction on additively manufactured Ti-6Al4V alloy. We show that (a) the transverse isotropy of the material yields good agreement between the best-fit isotropy approximation (equivalent to the classic Kröner’s model) and the experimental data and (b) the use of a general framework allows the calculation of all components of the tensor of diffraction elastic constants, which are not easily measurable by diffraction methods. This allows us to extend the current state-of-the-art with a predictive tool. KW - Additive manufacturing KW - X-ray diffraction KW - Elastic constants KW - Stress concentration tensor PY - 2020 DO - https://doi.org/10.1063/5.0009101 VL - 128 IS - 2 SP - 025103 PB - AIP Publishing AN - OPUS4-50993 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lorenzoni, R. A1 - Curosu, I. A1 - Léonard, Fabien A1 - Paciornik, S. A1 - Mechtcherine, V. A1 - Silva, F. A. A1 - Bruno, Giovanni T1 - Combined mechanical and 3D-microstructural analysis of strain-hardening cement-based composites (SHCC) by in-situ X-ray microtomography N2 - The paper presents the results of a series of combined mechanical and in-situ morphological investigations on highstrength strain-hardening cement-based Composites (SHCC). Tension and compression experiments were performed in a CT scanner employing a dedicated mechanical testing rig. The in-situ microtomographic scans enabled correlating the measured specimen response with relevant microstructural features and fracture processes. The microstructural segmentation of SHCC was performed in the framework of Deep Learning and it targeted an accurate segmentation of pores, fibers and aggregates. Besides their accurate volumetric representation, these phases were quantified in terms of content, size and orientation. The fracture processes were monitored at different loading stages and Digital Volume Correlation (DVC) was employed to spatially map the strains and cracks in the specimens loaded in compression. The DVC analysis highlighted the effect of loading conditions, specimen geometry and material heterogeneity at the mesolevel on the strain distribution and fracture localization. KW - Digital Volume Correlation KW - High Strength Concrete KW - In-situ Computed Tomography KW - composites PY - 2020 DO - https://doi.org/10.1016/j.cemconres.2020.106139 VL - 136 SP - 106139 PB - Elsevier Ltd. AN - OPUS4-51054 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fernández, R. A1 - Bokuchava, G. A1 - Toda-Caraballo, I. A1 - Bruno, Giovanni A1 - Turchenko, V. A1 - Gorshkova, Y. A1 - González-Doncel, G. T1 - Analysis of the Combined Strengthening Effect of Solute Atoms and Precipitates on Creep of Aluminum Alloys N2 - The creep strengthening mechanisms in (age-hardenable) aluminum alloys are analyzed on the basis of a new microstructural study of powder samples, an analysis of a comprehensive revision of creep data from the literature, and a new modeling approach. A strategy based on the strength difference (SD) method to separate the contributions of solid solution atoms and precipitates to creep strengthening is proposed. The new methodology considers the combination of the two contributions avoiding the need of a threshold stress term in the creep equation. The contribution of both precipitates and solid solution is taken into account by means of the analysis of the lattice parameter variation with aging time. For this study, powders of two commercial AA2xxx alloys have been analyzed using diffraction methods. The experimental results are modeled using Lubarda’s approach combined with the SD method. KW - Composites KW - Aluminum alloys KW - Creep models KW - Neutron Diffraction KW - Stress exponent PY - 2020 DO - https://doi.org/10.1002/adem.201901355 VL - 22 IS - 4 SP - 1901355 PB - WILEY-VCH Verlag AN - OPUS4-51055 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bruno, Giovanni A1 - Fernández, R. A1 - Garcés, G. A1 - Nieto-Luis, H. A1 - Gonzáles-Doncel, G. T1 - Fractional brownian motion of dislocations during creep deformation of metals N2 - The present work offers an explanation on how the long-range interaction of dislocations influences their movement, and therefore the strain, during creep of metals. It is proposed that collective motion of dislocations can be described as a fractional Brownian motion. This explains the noisy appearance of the creep strain signal as a function of time. Such signal is split into a deterministic and a stochastic part. These terms can be related to two kinds of dislocation motions: individual and collective, respectively. The description is consistent with the fractal nature of strain-induced dislocation structures predicated in previous works. Moreover, it encompasses the evolution of the strain rate during all stages of creep, including the tertiary one. Creep data from Al99.8% and Al- 3.85%Mg tested at different temperatures and stresses are used to validate the proposed ideas: it is found that different creep stages present different diffusion characters, and therefore different dislocation motion character. KW - Metals KW - Fractional brownian motion KW - Creep deformation PY - 2020 DO - https://doi.org/10.1016/j.msea.2020.140013 VL - 796 SP - 140013 PB - Elsevier B.V. CY - Paris AN - OPUS4-51450 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Micromechanics of internal stresses in multiphase materials Part I- Residual Stress analysis by Diffraction N2 - In this Seminar cycle I will present first diffraction methods to determine residual stress and investigate micromechanical properties of complex materials, and then particularize the treatment with applications to porous microcracked ceramics for diesel particulate filter applications. I will show that neutron diffraction is particularly suited for bulk studies, where 3D stresses are needed. The advantages to use Time-of-Flight or steady state sources will be discussed, together with the problematic of the determination of absolute RS values. Finally, the behavior of DPF materials under applied load or at high temperatures will be discussed under the combination of macroscopic and microscopic tests. T2 - ATHOR webinar "Micromechanics of internal stresses in multiphase materials" CY - Online meeting DA - 12.01.2021 KW - Porosity KW - Neutron Diffraction KW - Residual Stress KW - Non-linear stress-strain KW - Anisotropy KW - Microcracking KW - Imaging PY - 2021 AN - OPUS4-52125 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sprengel, Maximilian T1 - Using Neutron Diffraction to Monitor Stress Relaxation in Additively Manufactured 316L N2 - The relaxation of residual stress in laser powder bed fused stainless steel 316L parts was monitored using monochromatic and time-of-flight neutron diffraction. T2 - ISIS student meeting CY - Online meeting DA - 26.10.2020 KW - Stainless Steel KW - Residual Stress KW - Additive Manufacturing PY - 2020 AN - OPUS4-51469 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evsevleev, Sergei T1 - Micromechanical response of multi-phase Al-alloy matrix composites under uniaxial compression N2 - Aluminum alloys are extensively used in the automotive industry. Particularly, squeeze casting production of Al-Si alloys is employed in the conception of metal matrix composites (MMC) for combustion engines. Such materials are of a high interest since they allow combining improved mechanical properties and reduced weight and hence improve efficiency. Being a multiphase material, most MMCs show complex micromechanical behavior under different load conditions. In this work we investigated the micromechanical behavior of two MMCs, both consisting of a near-eutectic cast AlSi12CuMgNi alloy, one reinforced with 15%vol. Al2O3 short fibers and the other with 7%vol. Al2O3 short fibers + 15%vol. SiC particles. Both MMCs have complex 3D microstructure consisting of four and five phases: Al-alloy matrix, eutectic Si, intermetallics, Al2O3 fibers and SiC particles. The in-situ neutron diffraction compression experiments were carried out on the Stress-Spec beamline and disclosed the evolution of internal phase-specific stresses in both composites. In combination with the damage mechanism revealed by synchrotron X-ray computed tomography (SXCT) on plastically pre-strained samples, this allowed understanding the role of every composite’s phase in the stress partitioning mechanism. Finally, based on the Maxwell scheme, a micromechanical model was utilized. The model perfectly rationalizes the experimental data and predicts the evolution of principal stresses in each phase. T2 - MLZ User Meeting 2020 CY - Online meeting DA - 09.12.2020 KW - Metal matrix composite KW - Neutron diffraction KW - Damage mechanism KW - Load transfer KW - Computed tomography PY - 2020 AN - OPUS4-52032 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Serrano-Munoz, Itziar T1 - Influence of the scanning strategy on the residual stress state in IN718 additive manufactured parts N2 - Laser Powder Bed Fusion (L-PBF) is an additive manufacturing technique enabling the design of complex geometries that are unrivalled by conventional production technologies. Nevertheless, L-PBF process is known to induce a high amount of residual stresses (RS) due to the high temperature gradients present during powder melting by laser. High tensile residual stresses are to be found the edges whereas the bulk material shows balancing compressive RS. Literature shows that the RS is highly sensitive to the process parameters. In particular, this study presents the characterization of the RS state in two L-PBF parts produced with a rastering scan vector that undergoes 90° or 67° rotation between subsequent layers. T2 - MLZ User Meeting 2020 CY - Online meeting DA - 08.12.2020 KW - Laser Powder Bed Fusion KW - IN718 KW - EBSD analysis KW - Residual stress state PY - 2020 AN - OPUS4-51821 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröder, Jakob A1 - Mishurova, Tatiana A1 - Fritsch, Tobias A1 - Serrano-Munoz, Itziar A1 - Evans, Alexander A1 - Sprengel, Maximilian A1 - Klaus, M. A1 - Genzel, C. A1 - Schneider, J. A1 - Bruno, Giovanni T1 - On the influence of heat treatment on microstructure and mechanical behavior of laser powder bed fused Inconel 718 N2 - A range of heat treatments have been developed for wrought Inconel 718 to obtain desired properties. For additively manufactured Inconel 718, the recently developed standard ASTM F3301 provides guidance for heat treatment of powder bed fusion specimens. Although this standard is based on standards developed for wrought Inconel 718, it does not include direct aging. Since direct aging reduces the number of processing steps, it can result in a post processing cost reduction if the desired properties are obtained. In this study, we characterized the microstructure and tensile behavior of Inconel 718 specimens produced by a laser powder bed fusion process. The specimens were heat treated according to two different routines after stress relieving: a full heat Treatment versus a one-step direct aging process. Differences in the resulting texture and grain morphology were observed. The ex-situ stress-strain behavior was broadly similar. However, a slight increase in yield strength was observed for the direct aged specimen. In order to understand this behavior, investigations with in-situ synchrotron Energy dispersive X-ray diffraction tensile testing revealed differences in the load partitioning among different Crystal directions. Importantly, the elastic anisotropy expressed by the magnitude of the diffraction elastic constants showed a dependency on the microstructures. KW - Electron microscopy KW - X-ray analysis KW - Inconel 718 KW - Additive Manufacturing KW - Mechanical behavior KW - Diffraction elastic constants PY - 2021 DO - https://doi.org/10.1016/j.msea.2020.140555 VL - 805 SP - 40555 PB - Elsevier B.V. CY - Amsterdam AN - OPUS4-52142 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Berndard, D. A1 - Léonard, Fabien A1 - Plougonven, E. A1 - Bruno, Giovanni T1 - On the use of autocorrelation functions, permeability tensors, and computed tomography to characterise the anisotropy of diesel particulate filter materials N2 - We show how the combination of the spatial autocorrelation function and permeability calculations, applied to 3D X-ray computed tomography data, can yield quantitative information on the anisotropy of both meso-structure and fluid flow in Diesel Particulate Filter (DPF) materials, such as Cordierite and SiC. It was found that both the degree of anisotropy, and the orientation of the permeability and meso-structure are similar, but not identical. We confirm that the morphological anisotropy of cordierite materials is weak, and clearly influenced by the extrusion process that determines the main direction of anisotropy. Properties of the autocorrelation function are discussed and it is shown why estimating the characteristic length of real meso-structures (grain or ?pore? size) is not possible. Finally, we show that the autocorrelation function applied on grey-level images can give a good estimate of the degree of anisotropy even with limited resolution. KW - Anisotropy KW - Autocorrelation function KW - Computed tomography KW - Permeability tensor KW - Diesel particulates filter KW - Ceramics PY - 2020 DO - https://doi.org/10.1080/14786435.2020.1798532 SN - 1478-6435 VL - 100 IS - 22 SP - 2802 EP - 2835 PB - Taylor & Francis AN - OPUS4-52291 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Micromechanics of internal stresses in multiphase materials, Part II- Mechanical properties of microcracked and porous materials N2 - In this Seminar cycle I will present first diffraction methods to determine residual stress and investigate micromechanical properties of complex materials, and then particularize the treatment with applications to porous microcracked ceramics for diesel particulate filter applications. I will show that neutron diffraction is particularly suited for bulk studies, where 3D stresses are needed. The advantages to use Time-of-Flight or steady state sources will be discussed, together with the problematic of the determination of absolute RS values. Finally, the behavior of DPF materials under applied load or at high temperatures will be discussed under the combination of macroscopic and microscopic tests. T2 - ATHOR webinar "Micromechanics of internal stresses in multiphase materials" CY - Online meeting DA - 26.01.2021 KW - Porosity KW - Neutron Diffraction KW - Residual Stress KW - Non-linear stress-strain KW - Anisotropy KW - Microcracking KW - Imaging PY - 2021 AN - OPUS4-52126 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Assessing the safety of new technologies: Summary of Project AGIL N2 - In Additive Manufacturing everybody is talking about Free Form, Unconventional Design, Re-thinking Components, “Think out of the box”. However, there are a few outstanding question: a) What are the material properties ? They certainly differ from literature values for conventional materials; b) How about the microstructure? It is different from conventional materials. Does it stay so with ageing? How does it form? c) Do we properly take residual stress into account? We often blame them for our ignorance about failure scenarios. d) Do we apply tailored heat treatments? Very often, we follow conventional schedules… This talk describes the summary of the efforts carried out within the BAM Project AGIL. At BAM, we aimed to thoroughly investigate the microstructure and how it evolves as a function of load and temperature (service), to determine the material properties after different process and service conditions, to properly determine residual stress and the way it impacts mechanical properties and component performance, to properly quantify the impact of (unavoidable?) defects, and to determine heat treatments tailored to the process-specific material (stress relieve, microstructure homogenization etc.). The Project AGIL was and is intimately coupled with the project ProMoAM, dealing with online monitoring of AM processes. T2 - Workshop In-situ Monitoring and Microstructure Development in Additive Manufactured Alloys CY - Online meeting DA - 19.04.2021 KW - Mechanical properties KW - Additive manufacturing KW - Residual Stress KW - Microstructure KW - Fatigue KW - Creep PY - 2021 AN - OPUS4-52581 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Khimich, M. A. A1 - Prosolov, K. A. A1 - Mishurova, Tatiana A1 - Evsevleev, Sergei A1 - Monforte, X. A1 - Teuschl, A. H. A1 - Slezak, P. A1 - Ibragimov, E. A. A1 - Saprykin, A. A. A1 - Kovalevskaya, Z. G. A1 - Dmitriev, A. I. A1 - Bruno, Giovanni A1 - Sharkeev, Y. P. T1 - Advances in Laser Additive Manufacturing of Ti-Nb Alloys: From Nanostructured Powders to Bulk Objects N2 - The additive manufacturing of low elastic modulus alloys that have a certain level of porosity for biomedical needs is a growing area of research. Here, we show the results of manufacturing of porous and dense samples by a laser powder bed fusion (LPBF) of Ti-Nb alloy, using two distinctive fusion strategies. The nanostructured Ti-Nb alloy powders were produced by mechanical alloying and have a nanostructured state with nanosized grains up to 90 nm. The manufactured porous samples have pronounced open porosity and advanced roughness, contrary to dense samples with a relatively smooth surface profile. The structure of both types of samples after LPBF is formed by uniaxial grains having micro- and nanosized features. The inner structure of the porous samples is comprised of an open interconnected system of pores. The volume fraction of isolated porosity is 2 vol. % and the total porosity is 20 vol. %. Cell viability was assessed in vitro for 3 and 7 days using the MG63 cell line. With longer culture periods, cells showed an increased cell density over the entire surface of a porous Ti-Nb sample. Both types of samples are not cytotoxic and could be used for further in vivo studies. KW - Additive manufacturing KW - Biomaterials KW - Ti-Nb alloy KW - Nanostructured powder KW - Laser methods KW - Powder methods KW - Laser powder bed fusion PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-525344 DO - https://doi.org/10.3390/nano11051159 VL - 11 IS - 5 SP - 1159 PB - MDPI AN - OPUS4-52534 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Peruzzi, N. A1 - Galli, S. A1 - Helmholz, H. A1 - Kardjilov, N. A1 - Krüger, D. A1 - Markötter, Henning A1 - Moosmann, J. A1 - Orlov, D. A1 - Prgomet, Z. A1 - Willumeit-Römer, R. A1 - Wennerberg, A. A1 - Bech, M. T1 - Multimodal ex vivo methods reveal that Gd-rich corrosion byproducts remain at the implant site of biodegradable Mg-Gd screws N2 - Extensive research is being conducted on magnesium (Mg) alloys for bone implant manufacturing, due to their biocompatibility, biodegradability and mechanical properties. Gadolinium (Gd) is among the most promising alloying elements for property control in Mg alloy implants; however, its toxicity is contro- versial. Investigating Gd behavior during implant corrosion is thus of utmost importance. In this study, we analyzed the degradation byproducts at the implant site of biodegradable Mg-5Gd and Mg-10Gd implants after 12 weeks healing time, using a combination of different imaging techniques: histology, energy-dispersive x-ray spectroscopy (EDX), x-ray microcomputed tomography (μCT) and neutron μCT. The main finding has been that, at the healing time in exam, the corrosion appears to have involved only the Mg component, which has been substituted by calcium and phosphorus, while the Gd remains localized at the implant site. This was observed in 2D by means of EDX maps and extended to 3D with a novel application of neutron tomography. X-ray fluorescence analysis of the main excretory organs also did not reveal any measurable accumulation of Gd, further reinforcing the conclusion that very limited or no removal at all of Gd-alloy happened during degradation. KW - Magnesium-gadolinium alloy KW - Biodegradable implant KW - Multimodal analysis KW - Energy-dispersive x-ray spectroscopy KW - Micro-computed tomography PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-535910 DO - https://doi.org/10.1016/j.actbio.2021.09.047 SN - 1742-7061 SP - 1 EP - 10 PB - Elsevier Ltd. AN - OPUS4-53591 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sprengel, Maximilian A1 - Ulbricht, Alexander A1 - Evans, Alexander A1 - Kromm, Arne A1 - Sommer, Konstantin A1 - Werner, Tiago A1 - Kelleher, J. A1 - Bruno, Giovanni A1 - Kannengießer, Thomas T1 - Towards the optimization of post-laser powder bed fusion stress-relieve treatments of stainless steel 316L N2 - This study reports on the stress relaxation potential of stress-relieving heat treatments for laser powder bed fused 316L. The residual stress is monitored non-destructively using neutron diffraction before and after the heat treatment. Moreover, the evolution of the microstructure is analysed using scanning electron microscopy. The results show, that a strong relaxation of the residual stress is obtained when applying a heat treatment temperature at 900°C. However, the loss of the cellular substructure needs to be considered when applying this heat treatment strategy. KW - Residual stress KW - Additive manufacturing KW - Neutron diffraction KW - Projekt AGIL - Alterung additiv gefertigter metallischer Materialien und Komponenten PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-536045 DO - https://doi.org/10.1007/s11661-021-06472-6 SN - 1543-1940 VL - 52 IS - 12 SP - 5342 EP - 5356 PB - Springer CY - Boston AN - OPUS4-53604 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pauzon, C. A1 - Mishurova, Tatiana A1 - Fischer, M. A1 - Ahlström, J. A1 - Fritsch, Tobias A1 - Bruno, Giovanni A1 - Hryha, Eduard T1 - Impact of contour scanning and helium-rich process gas on performances of Alloy 718 lattices produced by laser powder bed fusion N2 - Contour scanning and process gas type are process parameters typically considered achieving second order effects compared to first order factors such as laser power and scanning speed. The present work highlights that contour scanning is crucial to ensure geometrical accuracy and thereby the high performance under uniaxial compression of complex Alloy 718 lattice structures. Studies of X-ray computed tomography visualizations of as-built and compression-strained structures reveal the continuous and smooth bending and compression of the walls, and the earlier onset of internal contact appearance in the denser lattices printed with contour. In contrast, the effect of addition of He to the Ar process gas appears to have limited influence on the mechanical response of the lattices and their microstructure as characterized by electron backscattered diffraction. However, the addition of He proved to significantly enhance the cooling rate and to reduce the amount of the generated spatters as evidenced by in situ monitoring of the process emissions, which is very promising for the process stability and powder reusability during laser powder bed fusion. KW - Additive manufacturing KW - Laser powder bed fusion KW - Gyroid lattice KW - Process atmosphere PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-546632 DO - https://doi.org/10.1016/j.matdes.2022.110501 SN - 0264-1275 VL - 215 SP - 110501 PB - Elsevier Ltd. AN - OPUS4-54663 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bresch, Sophie A1 - Mieller, Björn A1 - Mrkwitschka, Paul A1 - Moos, R. A1 - Rabe, Torsten T1 - Glass-ceramic composites as insulation material for thermoelectric oxide multilayer generators N2 - Thermoelectric generators can be used as energy harvesters for sensor applications. Adapting the ceramic multilayer technology, their production can be highly automated. In such multilayer thermoelectric generators, the electrical insulation material, which separates the thermoelectric legs, is crucial for the performance of the device. The insulationmaterial should be adapted to the thermoelectric regarding its averaged coefficient of thermal expansion α and its sintering temperature while maintaining a high resistivity. In this study, starting from theoretical calculations, a glass-ceramic Composite material adapted for multilayer generators fromcalciummanganate and Calcium cobaltite is developed. The material is optimized towards an α of 11 × 10−6 K−1 (20–500◦C), a sintering temperature of 900◦C, and a high resistivity up to 800◦C. Calculated and measured α are in good agreement. The chosen glass-ceramic composite with 45 vol.% quartz has a resistivity of 1 × 107 Ωcm and an open porosity of <3%. Sintered multilayer samples from tape-cast thermoelectric oxides and screen-printed insulation show only small reaction layers. It can be concluded that glass-ceramic composites are a well-suited material class for insulation layers as their physical properties can be tuned by varying glass composition or dispersion phases. KW - Electrical insulators KW - Glass-ceramics KW - Multilayers KW - Thermal expansion PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-538898 DO - https://doi.org/10.1111/jace.18235 SN - 0002-7820 SP - 1 EP - 10 PB - Wiley Online Library AN - OPUS4-53889 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Laquai, René A1 - Schaupp, Thomas A1 - Griesche, Axel A1 - Müller, Bernd R. A1 - Kupsch, Andreas A1 - Hannemann, Andreas A1 - Kannengießer, Thomas A1 - Bruno, Giovanni T1 - Quantitative analysis of hydrogen-assisted microcracking in duplex stainless steel through X-ray refraction 3D imaging N2 - While the problem of the identification of mechanisms of hydrogen assisted damage has and is being thoroughly studied, the quantitative analysis of such damage still lacks suitable tools. In fact, while, for instance, electron microscopy yields excellent characterization, the quantitative analysis of damage requires at the same time large field-of-views and high spatial resolution. Synchrotron X-ray refraction techniques do possess both features. In this work, we show how synchrotron X-ray refraction computed tomography (SXRCT) can quantify damage induced by hydrogen embrittlement in a lean duplex steel, yielding results that overperform even those achievable by synchrotron X-ray absorption computed tomography. As already reported in literature, but this time using a non-destructive technique, we show that the hydrogen charge does not penetrate to the center of tensile specimens. By the comparison between virgin and hydrogen-charged specimens, we deduce that cracks in the specimen bulk are due to the rolling process rather than hydrogen-assisted. We show that (micro)cracks propagate from the surface of tensile specimens to the interior with increasing applied strain, and we deduce that a significant crack propagation can only be observed short before rupture. KW - 2101 duplex stainless steel KW - Hydrogen embrittlement KW - Synchrotron radiation KW - X-ray refraction KW - Computed tomography KW - Microcracking PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-542811 DO - https://doi.org/10.1002/adem.202101287 SN - 1438-1656 SP - 1 EP - 10 PB - Wiley-VCH CY - Weinheim AN - OPUS4-54281 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mishurova, Tatiana A1 - Evsevleev, Sergei A1 - Artzt, K. A1 - Haubrich, J. A1 - Sevostianov, I. A1 - Requena, G. A1 - Bruno, Giovanni T1 - Micromechanical behavior of annealed Ti-6Al-4V produced by Laser Powder Bed Fusion N2 - The micromechanical behavior of an annealed Ti-6Al-4V material produced by Laser Powder Bed Fusion was characterized by means of in-situ synchrotron X-ray diffraction during a tensile test. The lattice strain evolution was obtained parallel and transversal to the loading direction. The elastic constants were determined and compared with the conventionally manufactured alloy. In the plastic regime, a lower plastic anisotropy exhibited by the lattice planes was observed along the load axis (parallel to the building direction) than in the transverse direction. Also, the load transfer from α to β phase was observed, increasing global ductility of the material. The material seems to accumulate a significant amount of intergranular strain in the transverse direction. KW - Additive manufacturing KW - Ti-6Al-4V KW - Anisotropy KW - Intergranular strain KW - Synchrotron X-ray diffraction PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-547406 DO - https://doi.org/10.1080/26889277.2022.2063763 VL - 2 IS - 1 SP - 186 EP - 201 PB - Taylor & Francis AN - OPUS4-54740 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chand, Keerthana A1 - Fritsch, Tobias A1 - Oster, Simon A1 - Ulbricht, Alexander A1 - Bruno, Giovanni T1 - Review on image registration methods for the quality control in additive manufacturing N2 - A critical challenge in Additive Manufacturing is to ensure the safety and dimensional accuracy of produced parts. Since quality control is made by means of different online and offline imaging techniques (e.g. Thermography, X-ray and Optical Computer Tomography), image registration plays an important role in addressing these challenges. This paper introduces the main motivation, challenges, and research gaps of image registration in Additive Manufacturing. Furthermore, it introduces the main transformations, registration methods, similarity matrices and accuracy measurement. The main aim of the paper is to present a comprehensive review on the available methods for image registration in Additive Manufacturing based on the measurement techniques. Various registration methods, including landmark-based, point cloud-based, image intensity-based, and shape-based techniques, are examined in their applications for quality control, defect detection, and distortion quantification. KW - Image processing KW - Image fusion KW - Computed tomography KW - Computer-aided design KW - Additive manufacturing PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-624495 DO - https://doi.org/10.1007/s40964-024-00932-2 SN - 2363-9520 SP - 1 EP - 27 PB - Springer Science and Business Media LLC AN - OPUS4-62449 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröder, Jakob A1 - Fritsch, Tobias A1 - Ferrari, Bruno A1 - Altmann, Mika León A1 - Bruno, Giovanni A1 - Toenjes, Anastasiya T1 - Laser powder bed fusion: Defect type influences critical porosity re-growth during reheating after hot isostatic pressing N2 - Despite the remarkable product design flexibility offered by additive manufacturing (AM) techniques, such as laser powder bed fusion, AM processes are susceptible to the formation of defects. In this context, the control of process parameters and the application of post-processing treatments, such as hot isostatic pressing (HIP), are of paramount importance to achieve the desired mechanical properties. The present study investigates the effectiveness of HIP as a function of process parameters in laser powder bed fused Ti-6V-4Al (PBF-LB/Ti64) using X-ray computed tomography. The process parameters are modified to obtain reference samples with low porosity, lack of fusion defects, or keyhole porosity. In all instances, subsurface keyhole porosity was observed in the as-built parts. Moreover, it was found that the efficacy of pore closure is dependent on the specific defect type. In the case of low porosity and keyhole pores, HIP resulted in effective closure. Conversely, larger lack of fusion defects were not closed due to their interconnectivity and the entrapment of argon gas. Subsequent heat treatments above the β-transus temperature allowed the investigation of the impact of defect type on porosity re-growth. For the first time, we reveal that lack of fusion defects are affected by considerable pore re-growth during post-HIP heat treatments of PBF-LB/Ti64. Such phenomenon is driven by the increasing internal pore pressure and local creep deformation at high temperatures. In contrast, re-growth is limited in samples with low porosity or keyhole pores. KW - Additive Manufacturing KW - Hot Isostatic Pressing KW - Titanium KW - Laser Powder Bed Fusion KW - X-ray Computed Tomography KW - Heat Treatment KW - Porosity PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-629289 DO - https://doi.org/10.1016/j.jmatprotec.2025.118839 VL - 340 SP - 1 EP - 9 PB - Elsevier B.V. AN - OPUS4-62928 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chand, Keerthana A1 - Fritsch, Tobias A1 - Oster, Simon A1 - Ulbricht, Alexander A1 - Poka, Konstantin A1 - Bruno, Giovanni T1 - A Comparative Study of Rigid Three-Dimensional Image Registration Methods for Powder Bed Fusion with Laser Beam of Metals Using a Gold Standard Approach N2 - In Additive Manufacturing (AM), precise rigid three-dimensional (3D) image registration between X-ray Computed Tomography (XCT) scans and Computer-Aided Design (CAD) models is an important step for the quantification of distortions in produced parts. Given the absence of standardized benchmarks for image registration in AM, we introduce a gold standard for 3D image registration, using a reference base plate beneath the build structure. This gold standard is used to quantify the accuracy of rigid registration, with a proof of concept demonstrated in PBF-LB/M. In this study, we conduct a comparative analysis of various rigid 3D registration methods useful for quality assurance of PBF-LB/M parts including feature-based, intensity-based, and point cloud-based approaches. The performance of each registration method is evaluated using measures of alignment accuracy based on the gold standard and computational efficiency. Our results indicate significant differences in the efficacy of these methods, with point cloud based Coherent Point Drift (CPD) showing superior performance in both alignment and computational efficiency. The rigidly registered 3D volumes are used to estimate the deformation field of the printed parts relative to the nominal CAD design using Digital Volume Correlation (DVC). The quality of the estimated deformation field is assessed using the Dice score metric. This study provides insights into methods for enhancing the precision and reliability of AM process. KW - Digital volume correlation KW - 3D image registration KW - 3D image processing KW - X-ray computed tomography KW - Computer-aided design KW - Displacement field estimation PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-627043 DO - https://doi.org/10.1007/s10921-025-01174-0 SN - 1573-4862 VL - 44 IS - 30 SP - 1 EP - 20 PB - Springer AN - OPUS4-62704 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fardan, Ahmed A1 - Fazi, Andrea A1 - Schröder, Jakob A1 - Mishurova, Tatiana A1 - Deckers, Tobias A1 - Bruno, Giovanni A1 - Thuvander, Matthias A1 - Markström, Andreas A1 - Brodin, Hakan A1 - Hryha, Eduard T1 - Microstructure tailoring for crack mitigation in CM247LC manufactured by powder bed fusion – Laser beam N2 - Tailored microstructures in powder bed fusion – laser beam (PBF-LB) can aid in crack mitigation of non-weldable Ni-base superalloys such as CM247LC. This study explores the effect of a range of stripe widths from 5 mm down to 0.2 mm to control solidification cracking, microstructure, and residual stress in CM247LC manufactured by PBF-LB. The decrease in melt pool depth with the reduction in stripe width from 5 to 0.2 mm promoted the < 100 > crystallographic texture along the build direction. The crack density measurements indicated that there is an increase from 0.62 mm/mm2 (5 mm) to 1.71 mm/mm2 (1 mm) followed by a decrease to 0.33 mm/mm2 (0.2 mm). Atom probe tomography investigations at high-angle grain boundaries revealed that there is higher Hf segregation in 0.2 mm stripe width when compared to 5 mm. This indicates that the cracking behavior is likely influenced by the grain boundary segregation which in turn is dependent on melt pool shape/size and mushy zone length indicated by accompanying simulations. Residual stress, measured by X-ray diffraction, decreased from 842 MPa (5 mm) to 690 MPa (1 mm), followed by an abnormal rise to 842 MPa (0.7 mm) and 875 MPa (0.5 mm). This residual stress behavior is likely associated with the cracks acting as a stress relief mechanism. However, the 0.2 mm stripe width exhibited the lowest stress of 647 MPa, suggesting a different mechanism for stress relief, possibly due to re-melting. These findings highlight the critical role of stripe width as a scan strategy in PBF-LB processing of crack-susceptible alloys. KW - Additive manufacturing KW - Residual stress KW - Scanning strategy KW - Non-weldable superalloy KW - Solidification cracking PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-624606 DO - https://doi.org/10.1016/j.addma.2025.104672 SN - 2214-7810 VL - 99 SP - 1 EP - 14 PB - Elsevier B.V. AN - OPUS4-62460 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Malladi, Sri Bala Aditya A1 - Mishurova, Tatiana A1 - Anilkumar, Vishnu A1 - Mehta, Bharat A1 - Evans, Alexander A1 - Surreddi, Kumar Babu T1 - Reducing plastic anisotropy through stress induced martensitic transformation in an additively manufactured metastable medium entropy alloy N2 - Powder bed fusion laser beam (PBF-LB) is particularly effective for fabricating compositionally complex alloys such as high-entropy alloys (HEAs) or medium-entropy alloys (MEAs). Fabricating non-equiatomic metastable MEAs using PBF-LB can lead to the formation of unique microstructures that enhance the mechanical performance of these alloys. Nevertheless, plastic anisotropy in materials prepared by additive manufacturing routes including PBF-LB remains to be a technical challenge. This work presents the fabrication of a metastable non-equiatomic Co45Cr25(FeNi)30 MEA using PBF-LB. As-printed samples exhibited the formation of nano-scaled ε-martensite (HCP) phase along with the FCC phase. The HCP phase exhibited Shoji-Nishiyama orientation relationship with the FCC phase. High energy synchrotron X-ray diffraction (HEXRD) and electron backscatter diffraction (EBSD) in-situ tensile testing were employed to investigate the influence of the HCP phase on the alloy's deformation behavior. The presence of the HCP phase initiates stress-induced martensitic transformation well below the macroscopic yield strength. This transformation led to the non-linear stress and strain response for the FCC phase. Further straining resulted in significant load partitioning, with the HCP phase taking the majority of the load as it formed, significantly strain hardening the alloy and reducing the plastic anisotropy induced by texture in the as-printed material. KW - Neutron Diffraction KW - X-ray computed tomography KW - Mechanical Properties KW - Additive Manufacturing KW - Residual stress PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630588 DO - https://doi.org/10.1016/j.msea.2025.148308 SN - 1873-4936 VL - 933 SP - 1 EP - 10 PB - Elsevier B.V. AN - OPUS4-63058 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lapenna, M. A1 - Tsamos, Athanasios A1 - Faglion, F. A1 - Fioresi, R. A1 - Zanchetta, F. A1 - Bruno, Giovanni T1 - Vision GNN (ViG) architecture for a fine‑tuned segmentation of a complex Al–Si metal matrix composite XCT volume N2 - In this paper, we implement a vision graph neural network (ViG) architecture to segment microstructures in X-ray computed tomography 3D data. Our ViG architecture is first trained on a synthetic augmented dataset, and then fine-tuned on experimental data to obtain an improved segmentation. Successively, we assess the accuracy of the segmentation on manually-labeled experimental slices. We exemplarily use the approach on a complex microstructure: a metal matrix composite, reinforced with two ceramic phases, intermetallic inclusions and a silicon network, in order to show the generality of our method. ViG model proves to be more efficient than U-Nets in adapting to new data when fine-tuned on a small portion of the experimental data. The fine-tuned ViG shows comparable performance to U-Nets, while largely reducing the number of trainable parameters, with the potential of greater adaptability and efficiency. KW - X-ray Computed tomography KW - Machine Learning KW - Virtual XCT KW - Segmentation KW - Composites PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630593 DO - https://doi.org/10.1007/s10853-025-10834-5 SN - 1573-4803 VL - 60 SP - 6907 EP - 6921 PB - Springer AN - OPUS4-63059 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rahimi, A. A1 - Coduri, M. A1 - Fitch, A. A1 - Vedani, M. A1 - Schröder, J. A1 - Bruno, Giovanni A1 - Casati, R. T1 - Synchrotron investigation of heat treatment effects on the 3D residual stress distribution in laser powder bed fused AlSi7Mg alloys N2 - For the first time, we utilized synchrotron diffraction to determine 3D maps of residual stresses across the entire volume of thick AlSi7Mg alloy prisms produced by PBF-LB. Samples were subjected to different heat treatment processes: direct aging (T5), solution treatment, and solution treatment followed by aging (T6). The T6 heat treatment resulted in the lowest residual tensile strains, while the T5 treatment resulted in significantly higher residual strains. Maximum residual stresses decreased from the as-built condition to the T6 heat-treated specimen. Although the T5 condition provides greater strength, it also retains higher tensile residual stresses near the surface, which can negatively affect fatigue properties. KW - Neutron Diffraction KW - Residual Stress KW - Large Scale Facilities KW - Additive Manufacturing PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-631089 DO - https://doi.org/10.1016/j.matlet.2025.138742 SN - 0167-577X VL - 396 SP - 1 EP - 5 PB - Elsevier B.V. AN - OPUS4-63108 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tran, K. V. A1 - Woracek, R. A1 - Kardjilov, N. A1 - Markötter, Henning A1 - Hilger, A. A1 - Kockelmann, W. A1 - Kelleher, J. A1 - Puplampu, S. B. A1 - Penumadu, D. A1 - Tremsin, A. S. A1 - Banhart, J. A1 - Manke, I. T1 - Spectral neutron tomography N2 - Combined three-dimensional (3D) mapping of (micro-)structures with elemental and crystalline phase variations is of significant importance for the characterization of materials. Neutron wavelength selective imaging is a spectral imaging technique that exploits unique contrast differences e.g. for mapping dissimilar elemental, isotope, or phase compositions, and has the particular advantage of being applicable to sample volumes on the meso- and macroscale. While being mostly applied as radiography (2D) so far, we herein report that the extension to tomography allows for the display of the full spectral information for every voxel and in 3D. The development is supported by example data from a continuous as well as a pulsed neutron source. As a practical example, we collected 4D data sets (3D + spectral) of plastically deformed metastable stainless steel and herein demonstrate an improved quantification strategy for crystalline phase fractions. These exemplary results illustrate that localized phase transformations can be quantified even in complex geometries within centimeter-sized samples, and we will discuss the limits and future prospects of the technique that is not limited to crystalline materials. KW - 4D tomographic data KW - Multi-energy CT KW - Spectral CT KW - Phase distribution KW - Full-field phase tomography PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-521668 DO - https://doi.org/10.1016/j.mtadv.2021.100132 VL - 9 SP - 132 PB - Elsevier Ltd. AN - OPUS4-52166 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bresch, Sophie A1 - Mieller, Björn A1 - Schönauer-Kamin, D. A1 - Moos, R. A1 - Reimann, T. A1 - Giovannelli, F. A1 - Rabe, Torsten T1 - Influence of pressure and dwell time on pressure‐assisted sintering of calcium cobaltite N2 - Calcium cobaltite Ca3Co4O9, abbreviated Co349, is a promising thermoelectric material for high‐temperature applications in air. Its anisotropic properties can be assigned to polycrystalline parts by texturing. Tape casting and pressure‐assisted sintering (PAS) are a possible future way for a cost‐effective mass‐production of thermoelectric generators. This study examines the influence of pressure and dwell time during PAS at 900°C of tape‐cast Co349 on texture and thermoelectric properties. Tape casting aligns lentoid Co349. PAS results in a textured Co349 microstructure with the thermoelectrically favorable ab‐direction perpendicular to the pressing direction. By pressure variation during sintering, the microstructure of Co349 can be tailored either toward a maximum figure of merit as required for energy harvesting or toward a maximum power factor as required for energy harvesting. Moderate pressure of 2.5 MPa results in 25% porosity and a textured microstructure with a figure of merit of 0.13 at 700°C, two times higher than the dry‐pressed, pressureless‐sintered reference. A pressure of 7.5 MPa leads to 94% density and a high power factor of 326 µW/mK2 at 800°C, which is 11 times higher than the dry‐pressed reference (30 MPa) from the same powder. KW - Hot pressing KW - Texture KW - Thermoelectric properties PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-515973 DO - https://doi.org/https://doi.org/10.1111/jace.17541 SN - 0002-7820 VL - 104 IS - 2 SP - 917 EP - 927 PB - Wiley Periodicals LLC AN - OPUS4-51597 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ulbricht, Alexander A1 - Altenburg, Simon A1 - Sprengel, Maximilian A1 - Sommer, Konstantin A1 - Mohr, Gunther A1 - Fritsch, Tobias A1 - Mishurova, Tatiana A1 - Serrano-Munoz, Itziar A1 - Evans, Alexander A1 - Hofmann, M. A1 - Bruno, Giovanni T1 - Separation of the Formation Mechanisms of Residual Stresses in LPBF 316L N2 - Rapid cooling rates and steep temperature gradients are characteristic of additively manufactured parts and important factors for the residual stress formation. This study examined the influence of heat accumulation on the distribution of residual stress in two prisms produced by Laser Powder Bed Fusion (LPBF) of austenitic stainless steel 316L. The layers of the prisms were exposed using two different border fill scan strategies: one scanned from the centre to the perimeter and the other from the perimeter to the centre. The goal was to reveal the effect of different heat inputs on samples featuring the same solidification shrinkage. Residual stress was characterised in one plane perpendicular to the building direction at the mid height using Neutron and Lab X-ray diffraction. Thermography data obtained during the build process were analysed in order to correlate the cooling rates and apparent surface temperatures with the residual stress results. Optical microscopy and micro computed tomography were used to correlate defect populations with the residual stress distribution. The two scanning strategies led to residual stress distributions that were typical for additively manufactured components: compressive stresses in the bulk and tensile stresses at the surface. However, due to the different heat accumulation, the maximum residual stress levels differed. We concluded that solidification shrinkage plays a major role in determining the shape of the residual stress distribution, while the temperature gradient mechanism appears to determine the magnitude of peak residual stresses. KW - Additive Manufacturing KW - Laser Powder Bed Fusion KW - LPBF KW - AISI 316L KW - Online Process Monitoring KW - Thermography KW - Residual Stress KW - Neutron Diffraction KW - X-ray Diffraction KW - Computed Tomography PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-512903 DO - https://doi.org/10.3390/met10091234 VL - 10 IS - 9 PB - MDPI CY - Basel AN - OPUS4-51290 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Höhne, Patrick A1 - Mieller, Björn A1 - Rabe, Torsten T1 - Advancing spray granulation by ultrasound atomization N2 - The influence of the atomization technique on the suitability of granules for dry pressing is the focus of the presented investigations. Therefore, destabilized alumina, zirconia, and zirconia toughened alumina (ZTA) slurries were spray dried and the obtained granules were used to fabricate green and finally sintered bodies for evaluation. Granules made in a laboratory spray dryer with a two-fluid nozzle served as a reference. An ultrasonic atomizer was integrated into the same spray dryer and the influence on the granule properties was evaluated. Untapped bulk density, granule size distribution, and flowability are among the evaluated granule-related properties as well as the granule yield which is used as an indicator of the process efficiency. Yield and flowability as most important granule properties are clearly improved when atomization is realized with ultrasound. The investigated sinter body properties include porosity, sinter body density, and biaxial strength and are as well positively affected by switching the atomization technique to ultrasound. Therefore, the Approach to improve the compressibility of granules by ultrasonic atomization, which leads to an improved microstructure, density, and strength of sintered bodies, has proven to be successful for single-component ceramics (alumina and zirconia) as well as for the multicomponent ceramic ZTA. KW - Alumina KW - Granules KW - Spray drying KW - Ultrasound KW - Zirconia KW - Zirconia-toughened alumina PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-510696 DO - https://doi.org/10.1111/ijac.13534 VL - 17 IS - 5 SP - 2212 EP - 2219 AN - OPUS4-51069 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kupsch, Andreas A1 - Trappe, Volker A1 - Müller, Bernd R. A1 - Bruno, Giovanni T1 - Evolution of CFRP stress cracks observed by in situ X-ray refractive imaging N2 - Modern air-liners and wind turbine rotor blades are made up primarily of fiber reinforced plastics. Failure of these materials heavily impairs the serviceability and the operational safety. Consequently, knowledge of the failure behavior under static and cyclic loads is of great interest to estimate the operational strength and to compare the performance of different materials. Ideally, the damage evolution under operational load is determined with in situ non-destructive testing techniques. Here, we report in-situ synchrotron X-ray imaging of tensile stress induced cracks in carbon fiber reinforced plastics due to inter-fiber failure. An inhouse designed compact tensile testing machine with a load range up to 15 kN was integrated into the beamline. Since conventional radiographs do not reveal sufficient contrast to distinguish cracks due to inter-fiber failure and micro cracking from fiber bundles, the Diffraction Enhanced Imaging (DEI) technique is applied in order to separate primary and scattered (refracted) radiation by means of an analyzer crystal. This technique allows fast measurements over large fields-of-view and is ideal for in-situ investigations. Imaging and the tensile test are run at the highest possible frame rate (0.7 s-1 ) and the lowest possible strain rate (5.5∙10-4 s -1 ). For 0°/90° non-crimp fabrics, the first inter-fiber cracks occur at 380 MPa (strain 0.8 %). Prior to failure at about 760 MPa (strain 2.0 %), we observe the evolution of nearly equidistant (1 mm distance) cracks running across the entire sample in the fully damaged state. KW - X-ray refraction KW - Diffraction Enhanced Imaging KW - Carbon Fiber Reinforced Plastics KW - In situ tensile test KW - Crack evolution PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-515060 DO - https://doi.org/10.1088/1757-899X/942/1/012035 SN - 1757-8981 SN - 1757-899X VL - 942 SP - 012035-1 EP - 012035-9 PB - IOP publishing CY - Bristol, UK AN - OPUS4-51506 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kupsch, Andreas A1 - Schob, D. A1 - Léonard, Fabien A1 - Müller, Bernd R. A1 - Sagradov, I. A1 - Roszak, R. A1 - Sparr, H. A1 - Franke, R. A1 - Ziegenhorn, M. A1 - Bruno, Giovanni T1 - Bestimmung der Mikrostruktur und Simulation des Schädigungsverhaltens von lasergesintertem Polyamid 12 unter quasistatischer Zugbelastung N2 - Um das Material- und Schädigungsverhalten von additiv gefertigtem Polyamid 12 (PA12) unter quasistatischer Belastung zu charakterisieren, wurden mechanische Tests und Röntgenverfahren zur Bestimmung der Mikrostruktur eingesetzt. Die Proben wurden nach dem Prinzip des Selektiven Lasersinterns (SLS) hergestellt. Unter quasistatischer Belastung mit Haltezeiten ergab sich ein viskoplastisches Materialverhalten. Im Zugversuch wurde eine maximale Zugfestigkeit von 40.6 MPa und eine Bruchdehnung von 7.4% beobachtet. Mittels Röntgenrefraktion wurde eine Erhöhung von inneren Oberflächen beobachtet, die senkrecht zur Zugrichtung orientiert sind. Die Analyse der Gesamtporosität aus Computertomographie-Messungen ergab keine Änderung infolge der Zugbelastung. Jedoch wurde eine bimodale Porengrößenverteilung und eine steigende Sphärizität festgestellt. Das Materialverhalten wurde mit dem Chaboche-Modell simuliert und ergab eine sehr gute Übereinstimmung mit den experimentellen Ergebnissen. Allerdings gestattet dieses Modell nicht, das Schädigungsverhalten abzubilden. Daher wurde zur Simulation des Schädigungsverhaltens das Modell gemäß dem Ansatz von Gurson, Tvergaard und Needleman unter Berücksichtigung der mikrostrukturellen Parameter erweitert. Der Schwerpunkt des Beitrags liegt auf den Röntgenverfahren zur experimentellen Bestimmung der Mikrostruktur. T2 - DGZfP-Jahrestagung 2021 CY - Online meeting DA - 10.05.2021 KW - Additive Fertigung (AM) KW - Polyamid 12 KW - Röntgenrefraktion KW - Computertomographie KW - Numerische Simulation PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-526833 UR - https://jahrestagung.dgzfp.de/Portals/jt2021/bb/P16.pdf SP - 1 EP - 8 PB - Deutsche Gesellschaft für Zerstörungsfreie Prüfung (DGZfP) CY - Berlin AN - OPUS4-52683 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Khrapov, D. A1 - Surmeneva, M. A1 - Koptioug, A. A1 - Evsevleev, Sergei A1 - Léonard, Fabien A1 - Bruno, Giovanni A1 - Surmenev, R. T1 - X-ray computed tomography of multiple-layered scaffolds with controlled gradient cell lattice structures fabricated via additive manufacturing N2 - In this paper we report on the characterization by X-ray computed tomography of calcium phosphate (CaP) and polycaprolactone (PCL) coatings on Ti-6Al-4V alloy scaffolds used as a material for medical implants. The cylindrical scaffold has greater porosity of the inner part than the external part, thus, mimicking trabecular and cortical bone, respectively. The prismatic scaffolds have uniform porosity. Surface of the scaffolds was modified with calcium phosphate (CaP) and polycaprolactone (PCL) by dip-coating to improve biocompatibility and mechanical properties. Computed tomography performed with X-ray and synchrotron radiation revealed the defects of structure and morphology of CaP and PCL coatings showing small platelet-like and spider-web-like structures, respectively.  KW - Mechanical Engineering KW - Maskinteknik PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-510763 DO - https://doi.org/10.1088/1742-6596/1145/1/012044 SN - 17426588 VL - 1145 SP - 012044 PB - IOP AN - OPUS4-51076 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bruno, Giovanni T1 - Brittle Materials in Mechanical Extremes N2 - The goal of the Special Issue “Brittle Materials in Mechanical Extremes” was to spark a discussion of the analogies and the differences between different brittle materials, such as, for instance, ceramics and concrete. Indeed, the contributions to the Issue spanned from construction materials (asphalt and concrete) to structural ceramics, reaching as far as ice. The data shown in the issue were obtained by advanced microstructural techniques (microscopy, 3D imaging, etc.) and linked to mechanical properties (and their changes as a function of aging, composition, etc.). The description of the mechanical behavior of brittle materials under operational loads, for instance, concrete and ceramics under very high temperatures, offered an unconventional viewpoint on the behavior of brittle materials. This is not at all exhaustive, but a way to pave the road for intriguing and enriching comparisons. KW - Microcracking KW - Ceramics KW - Concrete KW - Asphalt KW - Mechanicalproperties KW - Microstructure KW - Strength PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-514558 DO - https://doi.org/10.3390/ma13204610 VL - 13 IS - 20 SP - 4610 PB - MDPI CY - Basel AN - OPUS4-51455 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Markötter, Henning A1 - Müller, Bernd R. A1 - Kupsch, Andreas A1 - Evsevleev, Sergei A1 - Arlt, T. A1 - Ulbricht, Alexander A1 - Dayani, Shahabeddin A1 - Bruno, Giovanni T1 - A Review of X-Ray Imaging at the BAMline (BESSY II) N2 - The hard X-ray beamline BAMline at BESSY II (Berlin, Germany) has now been in service for 20 years. Several improvements have been implemented in this time, and this review provides an overview of the imaging methods available at the BAMline. Besides classic full-field synchrotron X-ray computed tomography (SXCT), also absorption edge CT, synchrotron X-ray refraction radiography (SXRR), and synchrotron X-ray refraction tomography (SXRCT) are used for imaging. Moreover, virtually any of those techniques are currently coupled in situ or operando with ancillary equipment such as load rigs, furnaces, or potentiostats. Each of the available techniques is explained and both the current and the potential usage are described with corresponding examples. The potential use is manifold, the examples cover organic materials, composite materials, energy-related materials, biological samples, and materials related to additive manufacturing. The article includes published examples as well as some unpublished applications. KW - Material science KW - Radiography KW - Refraction KW - Tomography KW - X-ray imaging PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-572417 DO - https://doi.org/10.1002/adem.202201034 SN - 1438-1656 SP - 1 EP - 22 PB - Wiley VHC-Verlag AN - OPUS4-57241 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mouiya, M. A1 - Martynyuk, M. A1 - Kupsch, Andreas A1 - Laquai, R. A1 - Müller, Bernd R. A1 - Doyen, N.T. A1 - Tamraoui, Y. A1 - Serrano-Munoz, Itziar A1 - Huger, M. A1 - Kachanov, M. A1 - Bruno, Giovanni T1 - The stress–strain behavior of refractory microcracked aluminum titanate: The effect of zigzag microcracks and its modeling N2 - The stress–strain behavior of ceramics, such as aluminum titanate, has certain features that are unusual for brittle materials—in particular, a substantial nonlinearity under uniaxial tension, and load–unload hysteresis caused by the sharp increase of the incremental stiffness at the beginning of unloading. These features are observed experimentally and are attributed to microcracking. Here we compare different degrees of stress–strain nonlinearity of aluminum titanate materials and quantitatively model them. We use advanced mechanical testing to observe the mechanical response at room and high temperature; electron microscopy, and X-ray refraction radiography to observe the microstructural changes. Experiments show that two types of microcracks can be distinguished: (i) microcracks induced by cooling from the sintering temperature (due to heterogeneity and anisotropy of thermal expansion), with typical sizes of the order of grain size, and (ii) much larger microcracks generated by the mechanical loading. The two microcrack types produce different effects on the stress–strain curves. Such microcracks and the features of the stress–strain behavior depend on the density of the cooling-induced microcracks and on the distribution of grain sizes. They are modeled analytically and numerically. KW - Hystersis KW - Nonlinear stress-strain curve KW - Refractory KW - Stiffness KW - X-ray refraction PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-580517 DO - https://doi.org/10.1111/jace.19325 SN - 1551-2916 VL - 106 SP - 6995 EP - 7008 PB - Wiley-Blackwell CY - Oxford [u.a.] AN - OPUS4-58051 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Bernd R. A1 - Kupsch, Andreas A1 - Serrano-Munoz, Itziar A1 - Laquai, René A1 - Bruno, Giovanni T1 - Anwendungen der Röntgenrefraktionstechnik zur zerstörungsfreien Charakterisierung von Keramiken und Verbundwerkstoffen N2 - Die Brechung von Röntgenstrahlen (Röntgenrefraktion) an Grenzflächen zwischen Materialien unterschiedlicher Dichte ist analog zur Ablenk-ung von sichtbarem Licht an z.B. Glasoberflächen. Es gibt jedoch zwei wesentliche Unterschiede: a) konvexe Grenzflächen verursachen Divergenz (d.h. der Brechungsindex n ist kleiner als 1), und b) die Ablenkungswinkel sind sehr klein, und reichen von einigen Bogensekunden bis zu einigen Bogenminuten (d.h. n ist nahe bei 1); Wie auch bei sichtbarem Licht ist die Ablenkungsrichtung der Röntgenstrahlen abhängig von der Orientierung der durchstrahlten Grenzfläche. Aufgrund dieser Eigenschaften eignen sich Röntgenrefraktionsmethoden hervorragend für: a) die Erkennung und Quantifizierung von Defekten wie Poren und Mikrorissen und b) die Bewertung von Porosität und Partikeleigenschaften wie Orientierung, Größe und räumliche Verteilung. Wir zeigen die Anwendung der Röntgenrefraktionsradiographie (2,5D Technik) und der -tomographie (3D Technik) für die Untersuchung verschiedener Probleme in der Werkstoffwissenschaft und -technologie: a) Sintern von SiC-Grünkörpern b) Porositätsanalyse in Dieselpartikelfiltersilikaten c) Faser-Matrix-Haftung in Metall- und Polymermatrixverbundwerkstoffen d) Mikrorissbildung in Glaskeramik. Wir zeigen, dass der Einsatz von Röntgenrefraktionsmethoden quantitative Ergebnisse liefert, die direkt als Parameter in Werkstoffmodellen verwendet werden können. T2 - DACH-Jahrestagung 2023 CY - Friedrichshafen, Germany DA - 15.05.2023 KW - Röntgen-Refraktion KW - Verbundwerkstoffe KW - Keramik PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-576171 UR - https://jahrestagung.dgzfp.de/Portals/jt2023/BB180/Inhalt/p9.pdf UR - https://jahrestagung.dgzfp.de/Portals/jt2023/BB180/Inhalt/default.htm SN - 978-3-947971-29-9 SP - 1 EP - 16 PB - Deutsche Gesellschaft für Zerstörungsfreie Prüfung (DGZfP) CY - Berlin AN - OPUS4-57617 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mishurova, Tatiana A1 - Evsevleev, Sergei A1 - Piault, Pierre A1 - King, Andrew A1 - Henry, Laura A1 - Bruno, Giovanni T1 - Understanding the hot isostatic pressing efectiveness of laser powder bed fusion Ti‑6Al‑4V by in‑situ X‑ray imaging and difraction experiments N2 - In the present study, in-situ observation of Hot Isostatic Pressure (HIP) procedure of laser powder bed fusion manufactured Ti-6Al-4V parts was performed to quantitatively estimate the densifcation rate of the material and the infuence of the defect initial size and shape on such rate. The observations were performed in-situ using the Ultrafast Tomography Paris-Edinburgh Cell and the combination of fast phase-contrast synchrotron X-ray tomography and energy dispersive difraction. With this strategy, we could quantify how the efectiveness of HIP depends on the characteristics of a defect. Smaller defects showed a higher densifcation rate, while the defect shape did not have signifcant efect on such rate. KW - Additive manufacturing KW - Laser powder bed fusion KW - X-ray computed tomography KW - Hot isostatic pressing PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-587702 DO - https://doi.org/10.1038/s41598-023-45258-1 SN - 2045-2322 VL - 13 IS - 1 SP - 1 EP - 11 AN - OPUS4-58770 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fernández, R. A1 - Bokuchava, G. A1 - Bruno, Giovanni A1 - Serrano-Munoz, Itziar A1 - González Doncel, G. T1 - On the dependence of creep-induced dislocation configurations on crystallographic orientation in pure Al and Al-Mg N2 - The peak broadening in neutron diffraction experiments on tensile specimens of pure Al (99.8%) and an Al-Mg alloy pre-deformed at different creep strains is analysed. These results are combined with the kernel angular misorientation of electron backscatter diffraction data from the creep-deformed microstructures. It is found that differently oriented grains possess different microstrains. These microstrains vary with creep strain in pure Al, but not in the Al-Mg alloy. It is proposed that this behaviour can explain the power-law breakdown in pure Al and the large creep strain observed in Al-Mg. The present findings further corroborate a description of the creep-induced dislocation structure as a fractal, predicated on previous work. KW - Creep KW - Aluminium alloys KW - Dislocations KW - Fractals KW - Diffraction peak width PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-575527 DO - https://doi.org/10.1107/S1600576723003771 SN - 0021-8898 VL - 56 IS - Pt 3 SP - 764 EP - 775 AN - OPUS4-57552 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schob, D. A1 - Roszak, R. A1 - Sagradov, I. A1 - Sparr, H. A1 - Ziegenhorn, M. A1 - Kupsch, Andreas A1 - Léonard, Fabien A1 - Müller, Bernd R. A1 - Bruno, Giovanni T1 - Experimental determination and numerical simulation of material and damage behaviour of 3D printed polyamide 12 under quasi-static loading N2 - In order to characterise the material and damage behaviour of additively manufactured polyamide 12 (PA12) under quasi-static load and to implement it in a numerical model, experiments under quasi-static load as well as microstructural investigations were carried out. Selective laser sintering (SLS) was used as the manufacturing process. For the classification of the material behaviour, quasi-static cyclic tests with holding times as well as tensile tests were performed. X-ray refraction and computed tomography (CT) were used to investigate the damage behaviour. The Chaboche model, which has already been applied for metallic materials under thermomechanical loading, served as the basis for the selection of the numerical material model. The same procedure was used for the selection of the damage model, where the Gurson–Tvergaard–Needleman (GTN) model was chosen, which was already used for porous metallic materials. The Chaboche model shows very good agreement with experimental results. Furthermore, the coupling with the GTN model allows a very good modelling of the damage behaviour. Finally, it could be shown that the selected models are suitable to simulate the material and damage behaviour of 3D printed PA12. KW - Polyamide 12 KW - 3D printing KW - Viscoplastic KW - Chaboche model KW - Damage KW - GTN model KW - X-ray refraction KW - Computed tomography PY - 2019 DO - https://doi.org/10.24423/aom.3162 SN - 0373-2029 VL - 71 IS - 4-5 SP - 507 EP - 526 PB - IPPT PAN - Polish Academy of Sciences, Institute of Fundamental Technological Research CY - Warsaw AN - OPUS4-49409 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kupsch, Andreas A1 - Trappe, Volker A1 - Müller, Bernd R. A1 - Bruno, Giovanni T1 - Rissentwicklung in CFK-Laminaten nachgewiesen durch in situ Röntgen-Refraktion N2 - In Leichtbauanwendungen sind Materialien mit geringen Dichten und hohen Festigkeiten gefragt. Insbesondere Faser-Kunststoff-Verbunde (FKV) erfüllen diese Anforderungen und werden zunehmend für Strukturbauteile eingesetzt. Die Oberflächen moderner Rotorblätter von Windkraftanlagen werden aus FKV gefertigt. Das Versagen dieser Materialien hat massiven Einfluss auf die Einsatzfähigkeit der gesamten Windkraftanlage. Daher ist die Kenntnis des Versagensverhaltens dieser Komponenten unter statischer und zyklischer Belastung von großem Interesse, um die Betriebsbeanspruchung abzuschätzen. Im Idealfall wird die Schadensentwicklung unter Betriebslast mit zerstörungsfreien in-situ-Prüfverfahren ermittelt. Hier berichten wir über die Beobachtung der Rissentwicklung in Carbon-Faserverstärkten Kunststoffen (CFK) unter kontinuierlicher Zugbelastung durch in-situ Synchrotron-Röntgenrefraktionsradiographie. Eine selbst entwickelte elektromechanische Zugprüfmaschine mit einem Kraftbereich bis zu 15 kN wurde in den Strahlengang an der BAMline (BESSY II) integriert. Da in herkömmlichen (Absorptions-) Radiographien Defekte wie Zwischenfaserbrüche oder Faser-Matrix-Enthaftung keinen ausreichenden Kontrast verursachen, wird zur Kontrastanhebung die Röntgenrefraktion benutzt. Hier wird das sogenannte Diffraction Enhanced Imaging (DEI) angewandt, um Primär- und gebrochene Strahlung mit Hilfe eines Analysatorkristalls zu trennen. Diese Technik ermöglicht schnelle Messungen mit einem Gesichtsfeld von einigen Quadratmillimetern (hier: 14 mm × 7.2 mm) und ist ideal für in-situ Untersuchungen. Die Bildgebung und der Zugversuch erfolgen mit einer Bildfrequenz von 0.7 / s und einer Dehnrate von 0.00055 / s . Bei 0°/90° Fasergelegen treten die ersten Zwischenfaserrisse bei 380 MPa (Dehnung 0.8 %) auf. Vor dem Versagen bei ca. 760 MPa (Dehnung 2.0 %) beobachten wir die Ausbildung eines nahezu äquidistanten Rissmusters (Risse in ca. 1 mm Abstand), das sich im geschädigten Zustand über die gesamte Probe erstreckt. T2 - DACH-Jahrestagung 2023 CY - Friedrichshafen, Germany DA - 15.05.2023 KW - Röntgen-Refraktion KW - Synchrotronstrahlung KW - CFK KW - Rissentwicklung PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-576230 SN - 978-3-947971-29-9 VL - BB 180 SP - 1 EP - 8 AN - OPUS4-57623 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nadammal, Naresh A1 - Mishurova, Tatiana A1 - Fritsch, Tobias A1 - Serrano-Munoz, Itziar A1 - Kromm, Arne A1 - Haberland, C. A1 - Portella, Pedro Dolabella A1 - Bruno, Giovanni T1 - Critical role of scan strategies on the development of microstructure, texture, and residual stresses during laser powder bed fusion additive manufacturing N2 - Laser based powder bed fusion additive manufacturing offers the flexibility to incorporate standard and userdefined scan strategies in a layer or in between the layers for the customized fabrication of metallic components. In the present study, four different scan strategies and their impact on the development of microstructure, texture, and residual stresses in laser powder bed fusion additive manufacturing of a nickel-based superalloy Inconel 718 was investigated. Light microscopy, scanning electron microscopy combined with electron backscatter diffraction, and neutron diffraction were used as the characterization tools. Strong textures with epitaxially grown columnar grains were observed along the build direction for the two individual scan strategies. Patterns depicting the respective scan strategies were visible in the build plane, which dictated the microstructure development in the other planes. An alternating strategy combining the individual strategies in the successive layers and a 67◦ rotational strategy weakened the texture by forming finer microstructural features. Von Mises equivalent stress plots revealed lower stress values and gradients, which translates as lower distortions for the alternating and rotational strategies. Overall results confirmed the scope for manipulating the microstructure, texture, and residual stresses during laser powder bed fusion additive manufacturing by effectively controlling the scan strategies. KW - Additive manufacturing KW - Laser powder bed fusion KW - Nickel-based superalloys KW - Scan strategies KW - Residual stresses KW - Microstructure and texture PY - 2021 DO - https://doi.org/10.1016/j.addma.2020.101792 VL - 38 SP - 1792 PB - Elsevier B.V. AN - OPUS4-51944 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Chand, Keerthana A1 - Fritsch, Tobias A1 - Hejazi, Bardia A1 - Poka, Konstantin A1 - Bruno, Giovanni T1 - Deep Learning Based 3D Volume Correlation for Additive Manufacturing Using High-Resolution Industrial X-Ray Computed Tomography N2 - Quality control in Additive Manufacturing (AM) is vital for industrial applications in areas such as the automotive, medical, and aerospace sectors. Geometric inaccuracies caused by shrinkage and deformations can compromise the life and performance of additively manufactured components. Such deviations can be quantified using Digital Volume Correlation (DVC), which compares the Computer-Aided Design (CAD) model with the X-ray Computed Tomography (XCT) geometry of the components produced. However, accurate registration between the two modalities is challenging due to the absence of a ground truth or reference deformation field. In addition, the extremely large data size of high-resolution XCT volumes makes computation difficult. In this work, we present a deep learning-based approach for estimating voxel-wise deformations between CAD and XCT volumes. Our method uses a dynamic patch-based processing strategy to handle high-resolution volumes. In addition to the Dice score, we introduce a Binary Difference Map (BDM) that quantifies voxel-wise mismatches between binarized CAD and XCT volumes to evaluate the accuracy of the registration. Our approach shows a 9.2% improvement in the Dice score and a 9.9% improvement in the voxel match rate compared to classic DVC methods, while reducing the interaction time from days to minutes. This work sets the foundation for deep learning-based DVC methods to generate compensation meshes that can then be used in closed-loop correlations during the AM production process. Such a system would be of great interest to industry, as it would make the manufacturing process more reliable and efficient, saving time and material. KW - Deep learning PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-646293 DO - https://doi.org/10.3233/FAIA251475 SN - 0922-6389 VL - 413 SP - 5368 EP - 5375 PB - IOS Press AN - OPUS4-64629 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Isaac, Augusta A1 - Serrano‐Munoz, Itziar A1 - Kostka, Aleksander A1 - Widjaja, Martinus Putra A1 - González‐Doncel, Gaspar A1 - Bruno, Giovanni A1 - Fernández, Ricardo T1 - Subgrain and Cavity Development during Creep of Al‐3.85%Mg N2 - It is classically considered that the creep mechanisms for type M (e.g., pure Al) and type A alloys (e.g., Al–Mg alloys) are different. In previous studies, it is predicated that fractal dislocation structures build up during creep can unify the creep behavior of pure Al and Al–Mg alloys. So far, good agreement between model and experimental data for pure Al is obtained. In this work, an Al‐3.85%Mg material crept at different strain levels (6%, 12%, 24%, and 35%) is analyzed by means of electron channelling contrast imaging. The formation of subgrains is observed at very large deformations (35%). Further examinations at 35% deformation, using electron backscatter diffraction, indicate that the subgrains and cavities tend to localize at regions where high intergranular stress mismatch is expected to occur. Laboratory X‐ray computed tomography is used to analyze the evolution of cavities between 12% and 24% stages, indicating that the fractal dimension of the cavities smaller than 100 μm varies with creep strain, as a reflection of the evolution of dislocation distribution. It is explained how the present data feed the model of the creep behavior of Al‐3.85%Mg. KW - Al–Mg alloys KW - Creep KW - Dislocations KW - Fractal KW - Intergranular residual stress KW - Subgrains PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-645905 DO - https://doi.org/10.1002/adem.202500263 SN - 1438-1656 SP - 1 EP - 10 PB - Wiley VHC-Verlag AN - OPUS4-64590 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Campos de Oliveira, Paula A1 - Markötter, Henning A1 - Zhang, Wen A1 - Eddah, Mustapha A1 - Widjaja, Martinus Putra A1 - Remacha, Clément A1 - Bruno, Giovanni T1 - Enhanced image segmentation of refractories using synchrotron X-ray computed tomography and machine learning techniques N2 - The microstructure of refractory materials is complex, featuring a variety of mineral phases, agglomerates, defects, and controlled porosity. The behavior of refractories at high temperatures adds another layer of complexity, as phase transitions and particle rearrangements can strongly affect their properties. To analyze such intricate microstructure, advanced imaging techniques such as Synchrotron X-ray Computed Tomography (SXCT) allow detailed 3D visualization and quantification of features up to 1 μm. However, the intricacy of these microstructures makes phase identification (known as image segmentation) in digital images a challenging process. X-ray images often contain noise and image artifacts, making the analysis more difficult. Therefore, this work describes image segmentation and artifact reduction methods to characterize refractories using X-ray imaging. We studied refractory ceramics used in the aerospace industry, primarily composed of fused silica. For image segmentation, the traditional approach of greyscale thresholding was compared with machine learning. Greyscale thresholding relies on predefined algorithms to assign phases based on intensity values. In contrast, machine learning extracts patterns from large datasets, enabling more adaptive and accurate segmentation. By combining high-resolution SXCT and machine learning analysis algorithms, we successfully segmented previously uncharacterized 3D microstructural key features of refractories, including agglomerates, grain boundaries, pore size distribution and interconnectivity. Compared to traditional methods, the machine learning-enhanced segmentation presented a more accurate quantification of porosity and defects. The integration of advanced imaging techniques with machine learning segmentation significantly improves the characterization of refractory materials, providing a more precise understanding of the relationship between microstructure and material performance, supporting the development of innovative industrial solutions. T2 - The 19th Biennial International Technical Conference on Refractories (UNITECR 2025) CY - Cancún, Mexiko DA - 27.10.2025 KW - Synchrotron X-ray Tomography KW - Machine learning KW - Image segmentation KW - Ceramics KW - Refractories PY - 2025 SP - 478 EP - 481 AN - OPUS4-64803 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Röntgen-Computertomographie-Verfahren zur quantitativen Charakterisierung periodischer Minimalflächenstrukturen (TMPS) N2 - Additiv gefertigte (AM) dreifach periodische metallische minimale Oberflächenstrukturen (TPMSS, aus dem Englischen Triply Periodic Minimum Surface Structures) erfüllen mehrere Anforderungen sowohl im biomedizinischen als auch im technischen Bereich: Abstimmbare mechanische Eigenschaften, geringe Empfindlichkeit gegenüber Herstellungsfehlern, mechanische Stabilität und hohe Energieabsorption. Allerdings stellen sie auch einige Herausforderungen in Bezug auf die Qualitätskontrolle dar, die ihre erfolgreiche Anwendung verhindern können. Tatsächlich ist die Optimierung des AM-Prozesses ohne die Berücksichtigung struktureller Merkmale wie Fertigungsgenauigkeit, interne Defekte sowie Oberflächentopographie und -rauheit unmöglich. In dieser Studie wurde die quantitative zerstörungsfreie Analyse von Ti-6Al-4V-Legierung TPMSS mit Hilfe der Röntgen-Computertomographie (XCT) durchgeführt. Es werden mehrere neue Bildanalyse-Workflows vorgestellt, um die Auswirkungen der Aufbaurichtung auf die Wanddickenverteilung, die Wanddegradation und die Verringerung der Oberflächenrauheit aufgrund des chemischen Ätzens von TPMSS zu bewerten. Es wird gezeigt, dass die Herstellungsgenauigkeit für die Strukturelemente, die parallel und orthogonal zu den hergestellten Schichten gedruckt werden, unterschiedlich ist. Verschiedene Strategien für das chemische Ätzen zeigten unterschiedliche Pulverabtragsfähigkeiten und damit ein Gradient der Wanddicke. Dies wirkte sich auf die mechanische Leistung unter Druck durch die Verringerung der Streckspannung aus. Eine positive Auswirkung des chemischen Ätzens ist die Verringerung der Oberflächenrauhigkeit, die möglicherweise die Ermüdungseigenschaften der Bauteile verbessern kann. Schließlich wurde XCT eingesetzt, um die Menge des zurückgehaltenen Pulvers mit der Porengröße des TPMSS zu korrelieren, wodurch der Herstellungsprozess weiter verbessert werden kann. T2 - DGZfP-Jahrestagung 2022 CY - Kassel, Germany DA - 23.05.2022 KW - Additive Fertigung KW - Computertomographie KW - Wändedicke KW - Machine Learning PY - 2022 AN - OPUS4-55021 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Fritsch, Tobias T1 - A Multiscale Analysis of Additively Manufactured Lattice Structures N2 - Additive Manufacturing (AM) in terms of laser powder-bed fusion (L-PBF) offers new prospects regarding the design of parts and enables therefore the production of lattice structures. These lattice structures shall be implemented in various industrial applications (e.g. gas turbines) for reasons of material savings or cooling channels. However, internal defects, residual stress, and structural deviations from the nominal geometry are unavoidable. In this work, the structural integrity of lattice structures manufactured by means of L-PBF was non-destructively investigated on a multiscale approach. A workflow for quantitative 3D powder analysis in terms of particle size, particle shape, particle porosity, inter-particle distance and packing density was established. Synchrotron computed tomography (CT) was used to correlate the packing density with the particle size and particle shape. It was also observed that at least about 50% of the powder porosity was released during production of the struts. Struts are the component of lattice structures and were investigated by means of laboratory CT. The focus was on the influence of the build angle on part porosity and surface quality. The surface topography analysis was advanced by the quantitative characterisation of re-entrant surface features. This characterisation was compared with conventional surface parameters showing their complementary information, but also the need for AM specific surface parameters. The mechanical behaviour of the lattice structure was investigated with in-situ CT under compression and successive digital volume correlation (DVC). The Deformation was found to be knot-dominated, and therefore the lattice folds unit cell layer wise. The residual stress was determined experimentally for the first time in such lattice structures. Neutron diffraction was used for the non-destructive 3D stress investigation. The principal stress directions and values were determined in dependence of the number of measured directions. While a significant uni-axial stress state was found in the strut, a more hydrostatic stress state was found in the knot. In both cases, strut and knot, seven directions were at least needed to find reliable principal stress directions. KW - Additive manufacturing KW - Laser powder bed fusion KW - Residual stress KW - Surface roughness analysis KW - Computed tomography PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:517-opus4-470418 DO - https://doi.org/10.25932/publishup-47041 SP - 1 EP - 97 PB - Universitätsbibliothek Potsdam CY - Potsdam AN - OPUS4-53476 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pohl, P. A1 - Kümmel, F. A1 - Schunk, C. A1 - Serrano-Munoz, Itziar A1 - Markötter, Henning A1 - Göken, M. A1 - Höppel, H. W. T1 - About the Role of Interfaces on the Fatigue Crack Propagation in Laminated Metallic Composites N2 - The influence of gradients in hardness and elastic properties at interfaces of dissimilar materials in laminated metallic composites (LMCs) on fatigue crack propagation is investigated experimentally for three different LMC systems: Al/Al-LMCs with dissimilar yield stress and Al/Steel-LMCs as well as Al/Ti/Steel-LMCs with dissimilar yield stress and Young’s modulus, respectively. The damage tolerant fatigue behavior in Al/Al-LMCs with an alternating layer structure is enhanced significantly compared to constituent monolithic materials. The prevalent toughening mechanisms at the interfaces are identified by microscopical methods and synchrotron X-ray computed tomography. For the soft/hard transition, crack deflection mechanisms at the vicinity of the interface are observed, whereas crack bifurcation mechanisms can be seen for the hard/soft transition. The crack propagation in Al/Steel-LMCs was studied conducting in-situ scanning electron microscope (SEM) experiments in the respective low cycle fatigue (LCF) and high cycle fatigue (HCF) regimes of the laminate. The enhanced resistance against crack propagation in the LCF regime is attributed to the prevalent stress redistribution, crack deflection, and crack bridging mechanisms. The fatigue properties of different Al/Ti/Steel-LMC systems show the potential of LMCs in terms of an appropriate selection of constituents in combination with an optimized architecture. The results are also discussed under the aspect of tailored lightweight applications subjected to cyclic loading. KW - Laminated metallic composites KW - Toughening mechanisms KW - Interfaces KW - Fatigue crack propagation KW - Fatigue crack growth PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-526531 DO - https://doi.org/10.3390/ma14102564 VL - 14 IS - 10 SP - 2564 PB - MDPI AN - OPUS4-52653 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Van Tran, K. A1 - Woracek, R. A1 - Kardjilov, N. A1 - Markötter, Henning A1 - Abou-Ras, D. A1 - Puplampu, S. A1 - Förster, C. A1 - Penumadu, D. A1 - Dahlberg, C. F. O. A1 - Banhart, J. A1 - Manke, I. T1 - Torsion of a rectangular bar: Complex phase distribution in 304L steel revealed by neutron tomography N2 - Metastable austenitic stainless steel (304L) samples with a rectangular cross-section were plastically deformed in torsion during which they experienced multiaxial stresses that led to a complex martensitic phase distribution owing to the transformation induced plasticity effect. A three-dimensional characterization of the phase distributions in these cm-sized samples was carried out by wavelength-selective neutron tomography. It was found that quantitatively correct results are obtained as long as the samples do not exhibit any considerable preferential grain orientation. Optical microscopy, electron backscatter diffraction, and finite element modeling were used to verify and explain the results obtained by neutron tomography. Altogether, neutron tomography was shown to extend the range of microstructure characterization methods towards the meso- and macroscale. KW - Neutron tomography KW - Phase distribution KW - Rectangular cross-section KW - Torsion KW - Geometrical effect PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-561649 DO - https://doi.org/10.1016/j.matdes.2022.111037 SN - 0264-1275 VL - 222 SP - 111037 PB - Elsevier Ltd. AN - OPUS4-56164 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tran, K. V. A1 - Woracek, R. A1 - Kardjilov, N. A1 - Markötter, Henning A1 - Abou-Ras, D. A1 - Puplampu, S. A1 - Förster, C. A1 - Penumadu, D. A1 - Dahlberg, C. F. O. A1 - Banhart, J. A1 - Manke, I. T1 - Torsion of a rectangular bar: Complex phase distribution in 304L steel revealed by neutron tomography N2 - Metastable austenitic stainless steel (304L) samples with a rectangular cross-section were plastically deformed in torsion during which they experienced multiaxial stresses that led to a complex martensitic phase distribution owing to the transformation induced plasticity effect. A three-dimensional characterization of the phase distributions in these cm-sized samples was carried out by wavelength-selective neutron tomography. It was found that quantitatively correct results are obtained as long as the samples do not exhibit any considerable preferential grain orientation. Optical microscopy, electron backscatter diffraction, and finite element modeling were used to verify and explain the results obtained by neutron tomography. Altogether, neutron tomography was shown to extend the range of microstructure characterization methods towards the meso- and macroscale. KW - Neutron tomography KW - Phase distribution KW - Rectangular cross-section KW - Torsion KW - Geometrical effect PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-569101 DO - https://doi.org/10.1016/j.matdes.2022.111037 VL - 222 SP - 1 EP - 13 PB - Elsevier Ltd. AN - OPUS4-56910 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pacheco, V. A1 - Marattukalam, J. J. A1 - Karlsson, D. A1 - Dessieux, L. A1 - Tran, K. V. A1 - Beran, P. A1 - Manke, I. A1 - Kardjilov, N. A1 - Markötter, Henning A1 - Sahlberg, M. A1 - Woracek, R. T1 - On the relationship between laser scan strategy, texture variations and hidden nucleation sites for failure in laser powder-bed fusion N2 - While laser powder-bed fusion has overcome some of the design constraints of conventional manufacturing methods, it requires careful selection of process parameters and scan strategies to obtain favorable properties. Here we show that even simple scan strategies, complex ones being inevitable when printing intricate designs, can inadvertently produce local alterations of the microstructure and preferential grain orientation over small areas – which easily remain unnoticed across the macroscale. We describe how a combined usage of neutron imaging and electron backscatter diffraction can reveal these localized variations and explain their origin within cm-sized parts. We explain the observed contrast variations by linking the neutron images to simulated data, pole figures and EBSD, providing an invaluable reference for future studies and showing that presumably minor changes of the scan strategy can have detrimental effects on the mechanical properties. In-situ tensile tests reveal that fracture occurs in a region that was re-melted during the building process. KW - Laser powder-bed fusion KW - Texture KW - Preferential orientation KW - Diffraction contrast neutron imaging KW - Bragg-edge PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-568054 DO - https://doi.org/10.1016/j.mtla.2022.101614 VL - 26 SP - 1 EP - 9 PB - Elsevier B.V. AN - OPUS4-56805 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rabe, T. A1 - Kalinka, Gerhard A1 - Mieller, Björn T1 - Manufacturing and deformation behavior of alumina and zirconia helical springs at room temperature N2 - Ceramic helical springs with identical dimensions were produced by hard machining from alumina, alumina toughened zirconia (ATZ), and tetragonal zirconia polycrystals (TZP) stabilized with different oxides. According to the results of the spring constant determination under deformation rates of 3 mm/min, the deformation behavior of all ceramic springs obeys to Hook’s law. However, variation of the deformation rate, tests under constant load, and spring recovery behavior revealed differences in the deformation behavior of alumina, TZP, and ATZ springs. Alumina springs exhibited time-independent deformation in all tests. In contrast, anelastic deformation at room temperature was demonstrated in all springs containing TZP. This deformation is completely reversible over a period of several days. Anelastic behavior is particularly pronounced in Y-TZP springs, whereas Ce-TZP springs exhibit comparatively very low but still reliably detectable anelasticity. Oxygen vacancies in the TZP ceramic are considered the most likely explanation for the anelastic behavior of TZP springs at room temperature. KW - Alumina KW - Creep KW - Elastic properties KW - Zirconia PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-571858 DO - https://doi.org/10.1111/jace.19085 SN - 0002-7820 SP - 1 EP - 14 PB - Wiley-Blackwell CY - Oxford [u.a.] AN - OPUS4-57185 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lapenna, Michela A1 - Faglioni, Francesco A1 - Chand, Keerthana A1 - Hejazi, Bardia A1 - Fioresi, Rita A1 - Bruno, Giovanni T1 - Chamfer distance for non-linear registration of Triply Periodic Minimal Surface lattices N2 - We present a 3D image registration technique for non-linear deformation estimation in Additive Manufacturing processes. The methodology involves comparing X-ray Computed Tomography (XCT) data with Computer Aided Design (CAD) models for Triply Periodic Minimal Surface (TPMS) lattices and employs the Chamfer distance to refine mesh non-linear deformations. KW - X-ray Computed tomography KW - Defects KW - Machine Learning KW - Digital Twin KW - Registration PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-637367 DO - https://doi.org/10.1016/j.addlet.2025.100299 SN - 2772-3690 VL - 14 SP - 1 EP - 8 PB - Elsevier B.V. AN - OPUS4-63736 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rieder, Philipp A1 - Petrich, Lukas A1 - Serrano-Munoz, Itziar A1 - Mouiya, Mossaab A1 - Markötter, Henning A1 - Huger, Marc A1 - Bruno, Giovanni A1 - Schmidt, Volker T1 - Statistical analysis of grains and pores within polycrystalline Al2TiO5 ceramics, based on X-ray computed tomography N2 - Advanced statistical image analysis workflows were developed to segment and quantitatively evaluate 2D electron-backscatter diffraction (EBSD) maps and 3D synchrotron X-ray computed tomography (SXCT) volumes of a polycrystalline Al2TiO5 refractory composite that contains microcracks and pores. Several size, shape, and further geometric descriptors were determined for both the solid phase (Al2TiO5 grains) and the pore space. The resulting pore-size distribution is distinctly bimodal: coarse pores (tens to hundreds of micrometers), traced to incomplete powder compaction, coexist with fine pores generated during sintering. The two pore populations appear to be correlated with grain growth and crystallographic orientation in different ways. Finally, the descriptors obtained from the 2D EBSD and 3D SXCT data sets are internally consistent but complementary, highlighting the value of characterizations based on EBSD and SXCT in the microstructural study of refractory ceramics. KW - Synchrotron X-ray computed tomography KW - Electron-backscatter diffraction KW - Aluminum titanate KW - Morphological reconstruction KW - Image Segmentation KW - Statistical image analysis PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-643918 DO - https://doi.org/10.1016/j.matchar.2025.115602 SN - 1044-5803 VL - 229 SP - 1 EP - 13 PB - Elsevier Inc. AN - OPUS4-64391 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bruson, Danilo A1 - Serrano-Munoz, Itziar A1 - Fritsch, Tobias A1 - Markötter, Henning A1 - Galati, Manuela T1 - Revealing the (positive) role of porosity within polymeric additively manufactured lattices via X-ray computed tomography N2 - The mechanical properties of lattice geometries are known to be significantly influenced by a variety of manufacturing defects. This study investigates the influence of porosity on the mechanical behaviour of strut-based body-centred cubic (BCC) lattice structures produced with powder bed fusion with laser beam PBF-LB/P using PA2200 nylon powder. The study combines advanced techniques, including in-situ laboratory X-ray computed tomography (XCT), synchrotron XCT to visualise pores and roughness in high resolution at a single-cell level and image-based finite element analysis (FEA). The findings show that failure in thin-walled AM lattices is governed by the combined effects of porosity morphology, location, surface roughness, and cross-section reduction. The presence of internal porosity is found to attenuate both the amplitude of elastic modulus fluctuations and the severity of stress concentrations induced by surface irregularities. KW - Nylon Pa2200 KW - Laser powder bed fusion (PBF-LB) KW - Processing defects KW - Synchrotron X-ray computed tomography (XCT) KW - Digital volume correlation (DVC) KW - Image-based finite element simulations PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-633245 DO - https://doi.org/10.1016/j.ijsolstr.2025.113488 SN - 0020-7683 VL - 320 SP - 1 EP - 16 PB - Elsevier B.V. AN - OPUS4-63324 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Buljak, Vladimir A1 - Serrano-Munoz, Itziar A1 - Kupsch, Andreas A1 - Müller, Bernd R. A1 - Prasek, Marko A1 - Contillo, Adriano A1 - Mouiya, Mossaab A1 - Huger, Marc A1 - Bruno, Giovanni T1 - On the closure of thermally induced micro-cracks in aluminum titanate ceramics N2 - Aluminum Titanate (AT) refractory ceramics (as some other ceramic composites) are prone to microcracking, due to the thermal expansion anisotropy of AT and to the mismatch with the thermal expansion of the constituents. Such microcracks cause the room temperature Young's modulus to be only a fraction of that of the non-microcracked material. As a function of temperature, the Young's modulus increases non-linearly. Such increase suggests that microcracks close or even heal at high temperatures. Upon cooling, thermal stress accumulates again, and microcracks re-open. This cycle is fully reversible. While confirming the hysteretic behavior of the Young's modulus, we observe that the amount of microcracks (as determined by in-situ Synchrotron X-ray refraction radiography) decreases linearly upon heating. The apparent mismatch between the Young's modulus and the microcrack content dependence on temperature is explained by a simple FEM model. Such model employs cohesive elements upon cooling, in order to estimate the amount of initial microcracks. On purpose, the model does not include healing upon heating and only allows crack closure. It predicts that crack closure continuously occurs upon heating, thereby qualitatively reproducing the nearly linear dependence of the X-ray refraction signal. It is therefore concluded that the sudden and non-linear increase of Young's modulus with temperature is mainly caused by crack healing. Such finding agrees with previous work and paves the road to a more systematic separation of crack closure and healing in flexible ceramics. KW - X-ray computed tomography KW - X-ray refraction radiography KW - In-situ imaging KW - BAMline KW - Micromechanics KW - BESSY II PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-645082 DO - https://doi.org/10.1016/j.ceramint.2025.09.237 SN - 0272-8842 VL - 51 IS - 27 SP - 55141 EP - 55152 PB - Elsevier CY - Amsterdam AN - OPUS4-64508 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bruno, Giovanni A1 - Lapenna, M. A1 - Faglioni, F. A1 - Fioresi, R. T1 - Temperature-based pruning for input features in Graph Neural Networks N2 - In the presentwork,we employ the concept of neural network temperature to prune unimportant features in input to aGraph Neural Network (GNN) architecture. In benchmark datasets for node and graph property prediction, each node comes equipped with a vector of numerous features. It is paramount to understand which information is actually necessary and which can be discarded, both for efficiency and explainability. The temperature is linked to the gradient activity due to the loss function minimization and leads to pruning of weight structures associated with small gradients. This study is done on different GNN architectures, one for node classification and another one for link prediction, and several benchmark datasets are employed.We compare the results with similar experiments previously conducted on the filters of Convolutional Neural Networks. Although still at the proof-of-concept stage, our temperature-based pruning technique stands as a promising alternative to state-of-the-art magnitude-based pruning techniques. KW - Temperature-based pruning KW - Graph Neural Networks PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-640886 VL - 140 SP - 1 EP - 20 PB - Springer AN - OPUS4-64088 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gunnerek, R. A1 - Soundarapandiyan, G. A1 - Mishurova, T. A1 - Schröder, J. A1 - Bruno, Giovanni A1 - Boykin, J. A1 - Diaz, A. A1 - Klement, U. A1 - Hryha, E.ON T1 - Chemical mechanical polishing of powder bed fusion – laser beam processed 316 L stainless steel N2 - Additive manufacturing via powder bed fusion – laser beam (PBF-LB) enables the fabrication of complex geometries but suffers from inherently rough surfaces and surface tensile residual stresses, both of which can compromise structural integrity, particularly under fatigue loading. To address these limitations, this study investigates chemical mechanical polishing (CMP) as a surface finishing method for improving surface quality and modifying the residual stress state in PBF-LB 316 L stainless steel. The work uniquely examines how scan rotation (0◦ vs. 67◦ rotation) and contour parameters influence CMP effectiveness in material removal, surface smoothing, and subsurface stress redistribution. With a targeted material removal of 110 μm, CMP reduced surface roughness (Sa) by up to 94 %, achieving values as low as 0.7 μm. Microstructural analysis revealed no grain refinement but identified a thin, plastically deformed surface layer. This plastic deformation resulted in the transformation of tensile surface stresses (340 MPa) into beneficial compressive stresses (􀀀 400 MPa), as confirmed by synchrotron X-ray diffraction, which also showed a shift toward isotropic strain distribution. Further, these findings demonstrate that the initial scan strategy influences CMP performance and that CMP can enhance both surface integrity and mechanical reliability without altering the underlying microstructure. This study advances the understanding of how process induced microstructure and surface features affect CMP outcomes, enabling more informed design of post-processing strategies for improved surface integrity and mechanical performance in additively manufactured metals. KW - Residual stress KW - Additive manufacturing KW - Chemical mechanical polishing KW - As-built microstructure KW - Surface roughness KW - Surface finishing KW - Material removal PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-640522 DO - https://doi.org/10.1016/j.jmatprotec.2025.119055 SN - 0924-0136/ VL - 345 SP - 1 EP - 12 PB - Elsevier B.V. AN - OPUS4-64052 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Hejazi, Bardia A1 - Chand, Keerthana A1 - Fritsch, Tobias A1 - Bruno, Giovanni T1 - D-CNN and VQ-VAE Autoencoders for Compression and Denoising of Industrial X-Ray Computed Tomography Images N2 - The ever-growing volume of data in imaging sciences stemming from advancements in imaging technologies, necessitates efficient and reliable storage solutions for such large datasets. This study investigates the compression of industrial X-ray computed tomography (XCT) data using deep learning autoencoders and examines how these compression algorithms affect the quality of the recovered data. Two network architectures with different compression rates were used, a deep convolution neural network (D-CNN) and a vector quantized variational autoencoder (VQ-VAE). The XCT data used was from a sandstone sample with a complex internal pore network as a good test case for the importance of feature preservation. The quality of the decoded images obtained from the two different deep learning architectures with different compression rates were quantified and compared to the original input data. In addition, to improve image decoding quality metrics, we introduced a metric sensitive to edge preservation, which is crucial for three-dimensional data analysis. We showed that different architectures and compression rates are required depending on the specific characteristics needed to be preserved for later analysis. The findings presented here can aid scientists in determining the requirements and strategies needed for appropriate data storage and analysis. T2 - 28th European Conference on Artificial Intelligence – Including 14th Conference on Prestigious Applications of Intelligent Systems (PAIS 2025) CY - Bologna, Italy DA - 25.10.2025 KW - Data Compression KW - Deep Learning KW - X-ray Computed Tomography PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-644758 UR - https://ebooks.iospress.nl/doi/10.3233/FAIA251480 DO - https://doi.org/10.3233/FAIA251480 SN - 0922-6389 SP - 1 EP - 8 PB - IOS Press AN - OPUS4-64475 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Erdmann, Maren A1 - Kupsch, Andreas A1 - Müller, Bernd R. A1 - Hentschel, Manfred P. A1 - Niebergall, Ute A1 - Böhning, Martin A1 - Bruno, Giovanni ED - Erdmann, Maren T1 - Diesel-induced transparency of plastically deformed high-density polyethylene N2 - High-density polyethylene becomes optically transparent during tensile drawing when previously saturated with diesel fuel. This unusual phenomenon is investigated as it might allow conclusions with respect to the material behavior. Microscopy, differential scanning calorimetry, density measurements are applied together with two scanning X-ray scattering techniques: wide angle X-ray scattering (WAXS) and X-ray refraction, able to extract the spatially resolved crystal orientation and internal surface, respectively. The sorbed diesel softens the material and significantly alters the yielding characteristics. Although the crystallinity among stretched regions is similar, a virgin reference sample exhibits strain whitening during stretching, while the diesel-saturated sample becomes transparent. The WAXS results reveal a pronounced fiber texture in the tensile direction in the stretched region and an isotropic orientation in the unstretched region. This texture implies the formation of fibrils in the stretched region, while spherulites remain intact in the unstretched parts of the specimens. X-ray refraction reveals a preferred orientation of internal surfaces along the tensile direction in the stretched region of virgin samples, while the sample stretched in the diesel-saturated state shows no internal surfaces at all. Besides from stretching saturated samples, optical transparency is also obtained from sorbing samples in diesel after stretching. KW - PE-HD Sorption KW - Cavitation KW - Diesel Fuel KW - X-ray refraction KW - WAXS KW - Internal Surfaces KW - Crystal Texture PY - 2019 DO - https://doi.org/10.1007/s10853-019-03700-8 SN - 1573-4803 SN - 0022-2461 VL - 54 IS - 17 SP - 11739 EP - 11755 PB - Springer US CY - US AN - OPUS4-48226 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stegemann, Robert A1 - Cabeza, Sandra A1 - Lyamkin, V. A1 - Bruno, Giovanni A1 - Pittner, Andreas A1 - Wimpory, Robert A1 - Boin, M. A1 - Kreutzbruck, Marc T1 - Residual stress characterization of steel TIG welds by neutron diffraction and by residual magnetic stray field mappings N2 - The residual stress distribution of tungsten inert gas welded S235JRC+C plates was determined by means of neutron diffraction(ND). Large longitudinal residual stresses with maxima around 600 MPa were found. With these results as reference, the evaluation of residual stress with high spatial resolution GMR (giant magneto resistance) sensors was discussed. The experiments performed indicate a correlation between changes in residual stresses (ND) and the normal component of local residual magnetic stray fields (GMR). Spatial variations in the magnetic field strength perpendicular to the welds are in the order of the magnetic field of the earth. KW - GMR KW - Magnetic stray field KW - Neutron diffraction KW - Residual stress KW - TIG-welding PY - 2017 DO - https://doi.org/10.1016/j.jmmm.2016.11.102 SN - 0304-8853 SN - 1873-4766 VL - 426 SP - 580 EP - 587 PB - Elsevier CY - Amsterdam AN - OPUS4-38678 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Huber, Norbert T1 - Machine learning in materials science and engineering – best practice, perspectives and pitfalls N2 - Machine learning (ML) is increasingly utilized to support the data driven analysis of relationships in multidimensional parameter spaces, ideally as an entry point for a more general phenomenological or physics-based model development. Applications include both forward and inverse problems as well as forward problems, for example parameter identification or modeling of structure-property relationships. The talk will give an overview over a variety of solutions that benefit from the capability of artificial neural networks to approximate and interpolate complex relationships that are represented by a set of sparse data. The reason behind is that numerical simulations as well as experiments do often not allow to generate enough data such that the data set is not sufficient for a deep-learning approach in connection with the complexity of the problem at hand. After a short introduction to artificial neural networks along with recommendations for data generation and feature engineering, the talk will cover a range of examples from nanoindentation and material parameter identification, the improvement of characterization techniques by ML correction methods towards recent problems in the prediction of structure-property relationships for materials with complex microstructure. All these examples have in common that a successful ML model typically requires a comprehensive understanding of existing knowledge, expertise in translating this knowledge into meaningful input features, a compact ML architecture, and robust validation of the trained model. The talk will conclude with the example of nanoporous metals that demonstrates the importance of high-quality and bias-free data for the applicability and trustworthiness of the trained model, also emphasizing the need for a culture of open data, specifically towards curated data sets for training and validation of ML models. T2 - WW-Colloquium Department of Materials Science and Engineering CY - Nuremberg, Germany DA - 13.01.2026 KW - Machine learning KW - Nanoindentation KW - Material testing KW - Nanoporous metals PY - 2026 AN - OPUS4-65358 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kupsch, Andreas T1 - Warum wird zugbelastetes HD-Polyethylen in Dieselumgebung transparent? – Antworten der Röntgenstreuung N2 - Behälter aus hochdichtem Polyethylen (PE-HD) werden zur Lagerung und für den Transport von Kraftstoffen eingesetzt. Beim Kontakt beider Medien diffundiert der Kraftstoff in das Polymer, erhöht dessen Volumen und Duktilität und ändert damit das Fließverhalten des Polymers unter Zugbelastung. Zudem weist PE-HD in Luft im verstreckten Bereich das sogenannte strain-whitening (Lichtstreuung) auf, während in Diesel gelagertes PE-HD optisch transparent wird. Zur Untersuchung dieses Phänomens wurden ortsaufgelöste Röntgenrefraktion und –diffraktion (Topographie) eingesetzt. Aus Sicht der molekularen Struktur (Diffraktion) weisen die beiden Probentypen keine Unterschiede auf: im verstreckten Bereich liegt eine „Fasertextur“ der Polymerketten in Belastungsrichtung vor, im unverstreckten Bereich nahezu ideale Isotropie. Die für mikroskopische Strukturen empfindliche Röntgenrefraktion zeigt außerdem für die Probe in Luft im verstreckten Bereich eine ausgeprägte Orientierung von Grenzflächen in Zugrichtung, während die in Diesel gelagerte Probe keine Grenzflächen zeigt. In Analogie zum optischen Verhalten bewirken die ähnlichen Brechungsindizes beider Medien im Röntgenbereich, dass eindiffundierter Diesel als Immersionsflüssigkeit die Brechungseigenschaften herabsetzt. T2 - DACH-Jahrestagung 2019 CY - Friedrichshafen, Germany DA - 27.05.2019 KW - Diesel KW - HDPE Soprption KW - Kavitation KW - Mikrostruktur KW - Röntgenbeugung KW - Röntgenrefraktion PY - 2019 AN - OPUS4-48334 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nellesen, J. A1 - Laquai, René A1 - Müller, Bernd R. A1 - Kupsch, Andreas A1 - Hentschel, M. P. A1 - Anar, N. B. A1 - Soppa, E. A1 - Tillmann, W. A1 - Bruno, Giovanni T1 - In situ analysis of damage evolution in an Al/Al2O3 MMC under tensile load by synchrotron X-ray refraction imaging N2 - The in situ analysis of the damage evolution in a metal Matrix composite (MMC) using synchrotron X-ray refraction radiography (SXRR) is presented. The investigated material is an Al alloy (6061)/10 vol% Al2O3 MMC after T6 heat treatment. In an interrupted tensile test the gauge section of dog bone-shaped specimens is imaged in different states of tensile loading. On the basis of the SXRR images, the relative change of the specific surface (proportional to the amount of damage) in the course of tensile loading was analyzed. It could be shown that the damage can be detected by SXRR already at a stage of tensile loading, in which no Observation of damage is possible with radiographic absorption-based imaging methods. Moreover, the quantitative analysis of the SXRR images reveals that the amount of damage increases homogeneously by an average of 25% with respect to the Initial state. To corroborate the experimental findings, the damage distribution was imaged in 3D after the final tensile loading by synchrotron X-ray refraction computed tomography (SXRCT) and absorption-based synchrotron X-ray computed tomography (SXCT). It could be evidenced that defects and damages cause pronounced indications in the SXRCT images. KW - Composite materials KW - Defects KW - Micro analysis PY - 2018 DO - https://doi.org/10.1007/s10853-017-1957-x SN - 0022-2461 SN - 1573-4803 VL - 53 IS - 8 SP - 6021 EP - 6032 PB - Springer US AN - OPUS4-44241 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishurova, Tatiana A1 - Fritsch, Tobias A1 - Jahn, Anne A1 - Pavasaryte, Lina A1 - Bruno, Giovanni T1 - Quantitative surface quality evaluation by X-ray Computed Tomography N2 - The poor surface quality is one of the challenges in powder based additive manufacturing (AM) techniques. It limits the application of the components in as-manufactured condition and requires the post-processing machining techniques, increasing costs and diminishing the advantage of the free form fabrication. It is important to characterize the surface roughness of the part as it might affect the tolerances and the mechanical behavior of the material. For the AM components the usage of classic characterization techniques becomes very challenging and even impossible, when internal channels, fine and complex shapes structures are under investigation. In such cases, X-ray Computed Tomography (XCT) is the only tool to evaluate the structure inside nondestructively. In this work, the application of surface quality analysis workflow using high-resolution XCT is presented. The analysis of surface topography includes the quantitative characterization of “re-entrant” surface features. This characterization is based on the evaluation of the triangulated surface generated based on the XCT data and was compared with conventional surface roughness parameters (e.g., Sa and Sz). The strength of the presented workflow is the application on arbitrary surfaces without geometrical limitations allowing real as-build investigation. This will be discussed on the example of both, simple cylindrical struts to present the principals, and the application to the Triply Periodic Minimal Surface (TPMS) structures. The analysis of the struts allows conclusions about the influence of down-skin and up-skin on surface quality. The results indicate that the surface quality is a factor of 2 worse for a build angle of 30° compared to an up-right build (90°). The investigation of TPMS structures is focused on the optimization of process parameter of geometrically complex samples regarding the surface quality. The challenge was an automated and user-independent comparison of several TPMS structures. The correlation of surface quality with process parameters (e.g., Laser power, laser velocity) is presented. T2 - ASTM ICAM 2024 CY - Atlanta, GA, USA DA - 28.10.2024 KW - Additive manufacturing KW - X-ray CT KW - Surface texture PY - 2024 AN - OPUS4-61515 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evsevleev, Sergei T1 - Application of deep learning to the segmentation of synchrotron X-ray tomography data of multiphase metal matrix composites N2 - The 3D microstructure of an Al alloy matrix composite with two ceramic reinforcements was investigated by synchrotron X-ray tomography. A deep learning algorithm was used for the segmentation of four different phases. We show that convolutional networks with the U-Net architecture are able to solve complex segmentation tasks with small amount of training data. T2 - International Conference on Tomography of Materials & Structures CY - Cairns, Australia DA - 22.07.2019 KW - Synchrotron X-ray tomography KW - Deep learning KW - Segmentation KW - Metal matrix composite PY - 2019 AN - OPUS4-48606 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eddah, Mustapha T1 - Synchrotron Multi-energy HDR tomography for LTCC systems N2 - LTCCs (Low-temperature co-fired ceramics) consist of three-dimensionally distributed, hermetically bonded ceramic and metallic components with structure sizes within [10; 100] µm. A non-destructive imaging technique is needed that provides 3D, sharp, high-contrast resolution of these structures, as well as porosity and defect analysis, which is made difficult by the very different X-ray absorption coefficients of the individual components of the microstructure. A HDR method is being developed that allows a combination of different tomograms, each with X-ray energies adapted to individual materials. T2 - Bessy II User Meeting CY - Berlin, Germany DA - 22.06.2023 KW - LTCC KW - Synchrotron tomography KW - Data fusion KW - In-situ tomography PY - 2023 AN - OPUS4-57795 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Mishurova, Tatiana T1 - Influence of residual stress and microstructure on mechanical performance of LPBF TI-6AL-4V N2 - Additive manufacturing technologies provide unique possibilities in the production of topologically optimized, near-net shape components. The main limiting factors affecting the structural integrity of Laser Powder Bed Fusion (LPBF) parts are manufacturing defects and residual stress (RS) because both of them are virtually inevitable. Taking into account the complex thermal history of LPBF materials, a prediction of the material behavior is not possible without experimental data on the microstructure, defect distribution, and RS fields. Therefore, this thesis aims to understand the factors that influence the LPBF Ti-6Al-4V material performance the most, covering both the production and the post-processing steps of manufacturing. Indeed, a parametric study on the influence of manufacturing process and post-processing on RS, defects and microstructure was performed. It was found that the volumetric energy Density (EV), commonly used for the LPBF process optimization, does neither consider the pore shapes and distribution, nor the influence of individual parameters on the volume fraction of pores. Therefore, it was recommended not to use EV without great care. It was shown that the Position on the base plate has a great impact on the amount of RS in the part. The micromechanical behavior of LPBF Ti-6Al-4V was also studied using in-situ Synchrotron X-ray diffraction during tensile and compression tests. Diffraction elastic constants (DEC), connecting macroscopic stress and (micro) strain, of the LPBF Ti-6Al-4V showed a difference from the DEC of conventionally manufactured alloy. This fact was attributed to the peculiar microstructure and crystallographic texture. It was therefore recommended to determine experimentally DECs whenever possible. Low Cycle Fatigue (LCF) tests at a chosen operating temperature were performed to evaluate the effect of post-treatment on the mechanical performance. Through the information on the microstructure, the mesostructure, and the RS, the LCF behavior was (indirectly) correlated to the process parameters. It was found that the fatigue performance of LPBF samples subjected to hot isostatic pressing is similar to that of hot-formed Ti-6Al-4V. The tensile RS found at the surface of LPBF as-built samples decreased the fatigue life compared to the heat-treated samples. The modification of the microstructure (by heat treatment) did not affect the Fatigue performance in the elastic regime. This shows that in the absence of tensile RS, the manufacturing defects solely control the failure of LPBF components and densification has the strongest effect on the improvement of the mechanical performance. KW - Additive manufacturing KW - Ti-6Al-4V KW - Residual stress KW - Computed tomography PY - 2021 SP - 1 EP - 143 CY - RWTH Aachen AN - OPUS4-54389 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fernández, R. A1 - Cabeza, Sandra A1 - Mishurova, Tatiana A1 - Fernández-Castrillo, P. A1 - González-Doncel, G. A1 - Bruno, Giovanni T1 - Residual stress and yield strength evolution with annealing treatments in an age-hardenable aluminum alloy matrix composite N2 - We investigated the possibility of minimizing tensile matrix residual stresses in age hardenable aluminum alloy metal matrix composites without detrimentally affect their mechanical properties (such as yield strength). Specifically, we performed thermal treatments at different temperatures and times in an age-hardenable aluminum matrix composite 2014Al-15vol%Al2O3. Using X-ray synchrotron radiation diffraction and mechanical tests, we show that below a certain treatment temperature (250 °C) it is possible to identify an appropriate thermal treatment capable of relaxing residual stress in this composite while even increasing its yield strength, with respect to the as processed conditions. KW - Residual stress KW - X-ray diffraction KW - Annealing treatment KW - Metal matrix composite KW - Yield strength PY - 2018 DO - https://doi.org/10.1016/j.msea.2018.06.031 SN - 0921-5093 SN - 1873-4936 VL - 731 SP - 344 EP - 350 PB - Elsevier CY - Amsterdam AN - OPUS4-45255 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sprengel, Maximilian T1 - Combining diffraction methods to non-destructively characterize through thickness residual stress gradients in L-PBF IN718 N2 - Laser based Powder Bed Fusion (L-PBF) is an additive manufacturing technique that has been continuously developed in the past years. It offers unparalleled design freedom and the resulting mechanical properties match, in some cases even exceed, those of materials processed by conventional manufacturing techniques. Nonetheless the process is prone to create Residual Stresses (RS) resulting from the sequential melting and solidification of the material. RS can reduce load bearing capacity and generate unwanted distortions thus diminishing the potential of L-PBF. This research activity aimed at characterizing the RS state in Inconel 718 L-PBF specimens using multiple diffraction methods. The microstructure as well as the surface and bulk residual stresses were investigated. The RS analysis was performed using X-ray, synchrotron and neutron diffraction methods to provide information at different depths within the specimen. The measurements were performed at the Bundesanstalt für Materialforschung und –prüfung (BAM), the EDDI beamline at BESSY II synchrotron and E3 line at BER II neutron reactor of the Helmholtz-Zentrum für Materialien und Energie (HZB) Berlin. The results revealed a depth depending RS state. The longitudinal and transverse stress components measured by X-ray and synchrotron at the surface agree well, exhibiting stress values around the yield strength of the material. In addition, synchrotron mapping showed gradients along the width and length of the sample for the longitudinal and transverse stress components. Lower RS values compared to surface RS were measured in the bulk of the material using neutron diffraction. The longitudinal stress component in the bulk was tensile and gradually decreased towards the edge of the specimen. The normal component however did not change significantly along the specimen dimensions and was of compressive nature. The transversal component was almost negligible. The results indicate that a stress re-distribution takes place during the deposition of the consecutive layers, which has to be further investigated. T2 - First European Conference on Structural Integrity of Additively Manufactured Materials CY - Trondheim, Norway DA - 09.09.2019 KW - Additive Manufacturing KW - Residual Stress KW - Diffraction PY - 2019 AN - OPUS4-49804 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bresch, Sophie T1 - Texturing of calcium cobaltite for thermoelectric applications by pressure assisted sintering N2 - Thermoelectric materials can convert waste heat directly into electrical power by using the Seebeck effect. Calcium cobaltite (CCO) is considered as a promising thermoelectric p-type oxide for energy harvesting applications at temperatures above 500 °C. The properties and morphology of single-crystal CCO are strongly anisotropic because of its crystal structure of alternating layers of CoO2 and Ca2CoO3. By aligning the plate-like grains, the anisotropic properties of the grains can be assigned to the poly-crystalline parts. In this study, the combination of tape casting and pressure-assisted sintering is used to texture and densify large scale components (50 cm²). Thereby, the influence of powder preparation and applied pressure during sintering on texturing and thermoelectric properties is investigated. The analysis of XRD pole figures revealed that tape casting already leads to highly textured CCO. By pressure variation during sintering, the microstructure of CCO can be tailored either toward maximum power factor as required for energy harvesting or toward maximum figure of merit as required for energy recovery. Low pressure lead to a porous microstructure and maximum figure of merit and higher pressure to full densification and maximum power factor. The electrical and thermal conductivity of CCO seem depending on both texture and sinter density. T2 - KERAMIK 2021 / CERAMICS 2021 CY - Online meeting DA - 19.04.2021 KW - Thermoelectrics KW - Hot pressing KW - Pole figures PY - 2021 AN - OPUS4-52490 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Bruno, Giovanni ED - Makul, Matt T1 - Investigation of a New Ti Alloy for a New Generation of Additively Manufactured Implants with Lattice N2 - A new titanium alloy improving the operation of implants additively manufactured and including laterally closed lattice structures is proposed. The new alloy possesses an increased affinity to the bone. The measured bone–interface implant (BII) of less than 10 mm and bone–implant contact (BIC) of 95% demonstrated an excellent osseointegration. Furthermore, since additive manufacturing naturally leads to a high-roughness surface finish, the wettability of the implant is increased. The combination of these factors is pushing ossification beyond its natural limits. In addition, the quality and speed of the ossification and osseointegration in/around laterally closed lattice implants open the possibility of bone spline key of prostheses. This enables the stabilization of the implant into the bone while keeping the possibility of punctual hooks allowing the implant to be removed more easily if required. KW - X-ray Computed tomography KW - Defects KW - Machine Learning KW - Implants KW - Lattices PY - 2024 DO - https://doi.org/10.9734/bpi/cpstr/v7/7198E VL - 7 SP - 12 EP - 37 AN - OPUS4-59754 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Cabeza, Sandra A1 - Garces, G. A1 - Adeva, Paloma A1 - Kabra, S. A1 - Gan, W. T1 - Effect of Extrusion Temperature on the Plastic Deformation of an Mg-Y-Zn Alloy Containing LPSO Phase Using In Situ Neutron Diffraction N2 - The evolution of the internal strains during in situ tension and compression tests has been measured in an MgY2Zn1 alloy containing long-period stacking ordered (LPSO) phase using neutron diffraction. The alloy was extruded at two different temperatures to study the influence of the microstructure and texture of the magnesium and the LPSO phases on the deformation mechanisms. The alloy extruded at 623 K (350 °C) exhibits a strong fiber texture with the basal plane parallel to the extrusion direction due to the presence of areas of coarse non-recrystallised grains. However, at 723 K (450 °C), the magnesium phase is fully recrystallised with grains randomly oriented. On the other hand, at the two extrusion temperatures, the LPSO phase orients their basal plane parallel to the extrusion direction. Yield stress is always slightly higher in compression than in tension. Independently on the stress sign and the extrusion temperature, the beginning of plasticity is controlled by the activation of the basal slip system in the dynamic recrystallized grains. Therefore, the elongated fiber-shaped LPSO phase which behaves as the reinforcement in a metal matrix composite is responsible for this tension–compression asymmetry. KW - Mg-Y-Zn Alloy KW - LPSO Phase KW - Neutron Diffraction PY - 2017 DO - https://doi.org/10.1007/s11661-017-4284-6 VL - 48A IS - 11 SP - 5332 EP - 5343 PB - Spinger AN - OPUS4-42935 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evans, Alexander T1 - Residual Stresses in Additive Manufacturing (L-PBF) N2 - Metal Additive manufacturing (AM) technologies such as Laser Powder Bed Fusion (LPBF) enable the fabrication of complex structures, giving rise to potential improvements in component and manufacturing efficiency. However, the processes are typically characterized by the generation of high magnitude residual stress (RS) which can have detrimental consequences for subsequent applications. Therefore, the characterization of these RS fields and the understanding of their formation and mitigation through optimized processing is crucial for the wider uptake of the technology. Due to the potential complex nature and high value of components manufactured by LPBF, it is important to have suitable characterisation methods which can determine the spatial variations of RS in a non-destructive manner. Neutron diffraction is considered to be the best suited for these requirements. However, the microstructures developed in the complex thermal cycles experience in the production can pose challenges to the ND method for RS analysis. The BAM has conducted significant research over the past years to overcome these obstacles, enabling higher confidence in the RS determined in LPBF materials by neutron diffraction. This contribution will overview some of these advancements made recently at European neutron sources including on Stress-Spec at FRM2/MLZ. T2 - MLZ User Meeting 2021 CY - Online meeting DA - 07.12.2021 KW - Residual stress KW - Additive manufacturing KW - Diffraction KW - AGIL KW - Manufact PY - 2021 AN - OPUS4-54044 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Bernd R. T1 - Nachweis der Schädigungsentwicklung mittels Synchrotron-Röntgenrefraktionstechnik während des Kriechversuchs einer Al-Mg-Legierung N2 - Um die Gültigkeit der Vorhersagen des aktuellen Solid-State-Transformation-Creep (SSTC)-Modells zu verifizieren, wurde die Schadensakkumulation während eines Kriecheversuchs an einer Al-3,85Mg Legierung mittels Synchrotron Röntgenrefraktionstechnik untersucht. Das Röntgenrefraktionsverfahren erfasst die innere spezifische Oberfläche (d.h. Oberfläche pro Volumeneinheit) im durchstrahlten Volumen. Dabei liegt die Detektierbarkeit von Rissen und Poren in der Größenordnung von wenigen Nano- bis Mikrometern. Im Vergleich zu CT-Messungen mit vergleichbarer Sensitivität ist das untersuchte Probenvolumen jedoch um den Faktor 10 größer. Ein signifikanter Anstieg der inneren spezifischen Oberfläche mit zunehmender Kriechzeit wurde beobachtet, was den Nachweis für die Entstehung einer feinkörnigen Substruktur liefert, wie sie im SSTC-Modell vorhergesagt wird. Diese feinkörnige Substruktur wurde auch mittels Rasterelektronenmikroskopie beobachtet. T2 - DACH-Tagung 2019 CY - Friedrichshafen, Germany DA - 26.05.2019 KW - Aluminiumlegierungen KW - Kriechverhalten KW - Schädigungsverhalten KW - Synchrotron Röntgen Refraktion PY - 2019 AN - OPUS4-48492 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bresch, Sophie T1 - Thermoelectric multilayer generators: development from oxide powder to demonstrator N2 - Thermoelectric generators can be used for energy harvesting by directly transforming a temperature gradient into a voltage. Multilayer generators based on ceramic multilayer technology are an interesting alternative to conventional π-type generators. They exhibit several advantages like high filling factor, possibility of texturing, co-firing of all materials in one single-step, and reduction of production costs due to the high possible degree of automation. But, co-firing of promising oxide thermoelectric materials, Ca3Co4O9 (p-type) and CaMnO3 (n-type), is very challenging due to the large difference in sintering temperature (300 K). In this work we show the material development of Ca3Co4O9, CaMnO3, and insulation for multilayer generators co-fired under uniaxial pressure at 900 °C. The materials are tailored regarding their sintering behavior, electrical performance and coefficients of thermal expansion. Tape-casting and pressure assisted sintering are applied to fabricate textured Ca3Co4O9. Compared to conventional sintering, pressure assisted sintering increases the strength by the factor 10 and the power factor by the factor of 20. The combination of sintering additives and uniaxial pressure is used to decrease the sintering temperature of CaMnO3 to 900 °C while maintaining acceptable thermoelectric properties. Different generator designs (unileg and pn-type) were fabricated and analyzed regarding microstructure and thermoelectric performance. A lower level of complexity is beneficial for co-firing and performance. The unileg demonstrators reach 80% of the simulated output power and the power output is highly reproducible between the different demonstrators (99%). T2 - Ceramics in Europe 2022 CY - Krakow, Poland DA - 10.07.2022 KW - Thermoelectrics KW - Multilayer technology KW - Co-firing KW - Texture PY - 2022 AN - OPUS4-55357 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Serrano-Munoz, Itziar T1 - Influence of the scanning strategy on the RS state of a LPBF IN718 material N2 - For metal-based additive manufacturing (AM) to achieve leaner designs and enable longer life predictions, it is imperative to gain a detailed knowledge of the residual stress (RS) built-up. Laser powder bed fusion (LPBF) is an AM technique particularly prone to RS because of the highly localized heat source, extremely high cooling rates (in the order of 103-107 K/s), and successive cooling and heating cycles of the solidified material. Furthermore, RS analysis of LPBF materials by diffraction methods is peculiar because of the complexity of the thermal history, the possibility of encountering high levels of surface roughness, spatial textural variations and/or changes in solute concentrations at the component scale. Diverse aspects of the influence of scanning strategies on the as-built residual stress state of a LPBF IN718 alloy will be presented, with particular focus on the challenges that AM microstructures pose for a reliable RS determination. T2 - MECASENS 2021 CY - Prague, Czech Republic DA - 25.11.2021 KW - Laser Powder Bed Fusion KW - IN718 KW - Residual stress analysis PY - 2021 AN - OPUS4-53875 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishurova, Tatiana T1 - The role of reinforcement orientation on the damage evolution of short fibre reinforced metal matrix composite under compression N2 - In the present study, internal damage to an AlSi12CuMgNi alloy reinforced with planar random Al2O3 short fibres was investigated after compression testing. Due to the alloy composition, this composite contains a second reinforcement phase in the form of eutectic Si, which builds interpenetrated networks in the volume and increases the creep resistance and load-bearing capacity of the material. Materials with their fibre plane parallel and transversal to the load direction were characterized in order to investigate the dependence of load partition and damage on fibre plane orientation. In-situ compression testing during neutron diffraction measurements showed that internal damage is strongly influenced by the load partition between matrix and reinforcement. Moreover, micro-computed tomography was performed in the same material after ex-situ compression for damage analysis. In the case of a fibre plane perpendicular to the applied load, breakage and interconnected cracks appeared in a significantly higher volume fraction than with a fibre plane parallel to load. T2 - RACIRI Summer School CY - Repino, Russia DA - 22.08.2016 KW - Metal matrix composite KW - Computed tomography KW - Neutron diffraction KW - Load transfer PY - 2016 AN - OPUS4-38107 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hejazi, Bardia A1 - Compart, Amaya A1 - Fritsch, Tobias A1 - Wagner, Ruben A1 - Weidner, Anja A1 - Biermann, Horst A1 - Benz, Christopher A1 - Sander, Manuela A1 - Bruno, Giovanni T1 - Fatigue Crack Segmentation and Characterization of Additively Manufactured Ti‐6Al‐4V Using X‐Ray Computed Tomography N2 - X‐ray computed tomography (XCT) is extremely useful for the non‐destructive analysis of additively manufactured (AM) components. AM components often show manufacturing defects such as lack‐of‐fusion (LoF), which are detrimental to the fatigue life of components. To better understand how cracks initiate and propagate from internal defects, we fabricated Ti‐6Al‐4V samples with an internal cavity using electron beam powder bed fusion. The samples were tested in high‐cycle and very high‐cycle fatigue regimes. XCT was used to locate crack initiation sites and to determine characteristic properties of cracks and defects with the aid of deep learning segmentation. LoF defects exposed to the outer surface of the samples after machining were found to be as detrimental to fatigue life as the internal artificial defects. This work can benefit industries that utilize the AM of high‐strength, lightweight alloys, in the design and manufacturing of components to improve part reliability and fatigue life. KW - Additive manufacturing KW - Deep learning KW - Ttitanium alloy KW - Very high-cycle fatigue KW - X-ray computed tomography PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-615107 DO - https://doi.org/10.1111/ffe.14489 SP - 1 EP - 13 PB - Wiley AN - OPUS4-61510 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Voloskov, Boris A1 - Mishurova, Tatiana A1 - Evlashin, Stanislav A1 - Firsov, Denis A1 - Bruno, Giovanni A1 - Sergeichev, Ivan T1 - Influence of scanning strategy and hatch distance on porosity and mechanical characteristics of 316L stainless steel produced by laser powder bed fusion N2 - The effect of scanning strategies and hatch distances on the porosity and mechanical properties of 316L stainless steel produced by laser powder bed fusion (PBF-LB) is studied. Two scanning strategies were analyzed along with three hatch distances (50 μm, 80 μm, and 110 μm). Using X-ray computed tomography (XCT), the study revealed different defect distributions: 90° alternating hatch scanning strategy resulted in a higher number of lack of fusion defects, while the chessboard strategy produced smaller, more uniformly distributed gas pores. The optimal hatch distance of 80 μm was found to minimize porosity and maximize tensile strength for both strategies. Mechanical testing supported these findings, showing that specimens printed with an 80 μm hatch distance exhibited better mechanical characteristics. This study highlights the critical role of scanning parameters in the quality and reliability of additively manufactured parts. KW - X-ray computed tomography KW - Additive manufacturing KW - Porosity PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-621164 DO - https://doi.org/10.1016/j.prostr.2024.11.045 SN - 2452-3216 VL - 65 SP - 302 EP - 309 PB - Elsevier B.V. AN - OPUS4-62116 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mishurova, Tatiana A1 - Artzt, K. A1 - Haubrich, J. A1 - Requena, G. A1 - Bruno, Giovanni T1 - New aspects about the search for the most relevant parameters optimizing SLM materials N2 - While the volumetric energy density is commonly used to qualify a process parameter set, and to quantify its influence on the microstructure and performance of additively manufactured (AM) materials and components, it has been already shown that this description is by no means exhaustive. In this work, new aspects of the optimization of the selective laser melting process are investigated for AM Ti-6Al-4V. We focus on the amount of near-surface residual stress (RS), often blamed for the failure of components, and on the porosity characteristics (amount and spatial distribution). First, using synchrotron x-ray diffraction we show that higher RS in the subsurface region is generated if a lower energy density is used. Second, we show that laser de-focusing and sample positioning inside the build chamber also play an eminent role, and we quantify this influence. In parallel, using X-ray Computed Tomography, we observe that porosity is mainly concentrated in the contour region, except in the case where the laser speed is small. The low values of porosity (less than 1%) do not influence RS. KW - Additive manufacturing KW - Selective laser melting KW - Residual stress KW - Computed tomography PY - 2019 DO - https://doi.org/10.1016/j.addma.2018.11.023 SN - 2214-8604 VL - 25 SP - 325 EP - 334 PB - Elsevier AN - OPUS4-46737 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröder, Jakob A1 - Heldmann, A. A1 - Hofmann, M. A1 - Evans, Alexander A1 - Petry, W. A1 - Bruno, Giovanni T1 - Determination of diffraction and single-crystal elastic constants of laser powder bed fused Inconel 718 N2 - High energy X-ray synchrotron diffraction is used to investigate the elastic anisotropy of the nickel-based superalloy IN718 produced by laser powder bed fusion (PBF-LB). This material is characterized by a columnar grain morphology with some crystallographic texture. The material is subjected to elastic loading to determine the diffraction elastic constants (DECs). Furthermore, the single-crystal elastic constants (SCEC) are refined from these experiments using different micromechanical models. The results show that each micromechanical model predicts a specific set of SCEC that well describes the elastic anisotropy of PBF-LB/IN718. KW - Mechanical Engineering KW - Mechanics of Materials KW - Condensed Matter Physics KW - General Materials Science PY - 2023 DO - https://doi.org/10.1016/j.matlet.2023.135305 SN - 0167-577X VL - 353 SP - 1 EP - 5 PB - Elsevier B.V. AN - OPUS4-58477 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thiede, Tobias A1 - Cabeza, Sandra A1 - Mishurova, Tatiana A1 - Nadammal, Naresh A1 - Kromm, Arne A1 - Bode, Johannes A1 - Haberland, C. A1 - Bruno, Giovanni T1 - An assessment of bulk residual stress in selective laser melted Inconel 718 N2 - Additive Manufacturing (AM) of metals has become industrially viable for a large variety of applications, including aerospace, automotive and medicine. Powder bed techniques such as Selective Laser Melting (SLM) based on layer-by-layer deposition and laser melt enable numerous degrees of freedom for the geometrical design. Developing during the manufacturing process, residual stresses may limit the application of SLM parts by reducing the load bearing capacity as well as induce unwanted distortion depending on the boundary conditions specified in manufacturing. The residual stress distribution in the bulk of IN718 elongated prisms produced by SLM was studied non-destructively by means of neutron diffraction. The samples with different scanning strategies, i.e. hatching length, were measured in as-build condition (on a build plate) and after removal from the build plate. The absolute values of all stress components decreased after removal from the build plate. Together with surface scan utilizing a coordinate-measuring machine (CMM), it is possible to link the stress release to the sample distortion. Obtained results indicated different residual stress states for each of the transversal, longitudinal and normal component depending on the thermal gradient in the respective direction. T2 - ECNDT 2018 CY - Göteborg, Sweden DA - 11.06.2018 KW - Residual stress KW - Selective laser melting KW - Neutron diffraction KW - IN718 PY - 2018 UR - http://cdn.ecndt2018.com/wp-content/uploads/2018/05/ecndt-0315-2018-File001.pdf SP - 1 AN - OPUS4-45325 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Léonard, Fabien A1 - Bruno, Giovanni T1 - Evaluating porosity in cordierite diesel particulate filter materials: advanced X-ray and new statistical analysis methods N2 - Complex materials (e.g., porous ceramics) need high resolution techniques at multi-scale levels. Microstructure is intimately linked to properties and performance. One technique (or even a few techniques) is not enough. X-ray refraction and CT are very powerful tools. Non-destructive characterisation and quantitative image analysis techniques (2D and 3D) are necessary to understand the anisotropy. T2 - 40th International Conference and Expo on Advanced Ceramics and Composites ( ICACC) CY - Daytona Beach, USA DA - 24.01.2016 KW - X-ray computed tomography KW - X-ray refraction KW - Directional interface variance analysis (DIVA) KW - FFT periodogram PY - 2016 AN - OPUS4-41725 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Serrano-Munoz, Itziar T1 - High temperature in-situ heat treatment of a refractory material by means of synchrotron refraction radiography N2 - The stress–strain behavior of certain ceramics, such as aluminum titanate (AT, Al2TiO5), has features that are unusual for brittle material. In particular, a substantial nonlinearity under uniaxial tension, and load–unload hysteresis caused by the increase of the incremental stiffness at the beginning of unloading. These features are observed experimentally and attributed to microcracking. In this study, we investigate the mechanical response of an AT material at room and high temperature. Microstructure and microcracking are analyzed by means of electron microscopy, and both synchrotron micro computed tomography (µCT) and refraction radiography (SXRR). Synchrotron refraction radiography is combined with in-situ heating at high-temperatures (up to 1400°C) to be able to monitor the relative closure of microcracks as a function of increasing/decreasing temperatures. T2 - 21st European Conference on Composite Materials (ECCM21) CY - Nantes, France DA - 02.07.2024 KW - Refractory materials KW - Microcracking KW - Synchrotron µCT and refraction radiography KW - In-situ heating up to 1400°C PY - 2024 AN - OPUS4-60576 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Laquai, René T1 - Extending synchrotron X-ray refraction imaging techniques to the quantitative analysis of metallic materials N2 - In this work, two X-ray refraction based imaging methods, namely, synchrotron X-ray refraction radiography (SXRR) and synchrotron X-ray refraction computed tomography (SXRCT), are applied to analyze quantitatively cracks and porosity in metallic materials. SXRR and SXRCT make use of the refraction of X-rays at inner surfaces of the material, e.g., the surfaces of cracks and pores, for image contrast. Both methods are, therefore, sensitive to smaller defects than their absorption based counterparts X-ray radiography and computed tomography. They can detect defects of nanometric size. So far the methods have been applied to the analysis of ceramic materials and fiber reinforced plastics. The analysis of metallic materials requires higher photon energies to achieve sufficient X-ray transmission due to their higher density. This causes smaller refraction angles and, thus, lower image contrast because the refraction index depends on the photon energy. Here, for the first time, a conclusive study is presented exploring the possibility to apply SXRR and SXRCT to metallic materials. It is shown that both methods can be optimized to overcome the reduced contrast due to smaller refraction angles. Hence, the only remaining limitation is the achievable X-ray Transmission which is common to all X-ray imaging methods. Further, a model for the quantitative analysis of the inner surfaces is presented and verified. For this purpose four case studies are conducted each posing a specific challenge to the imaging task. Case study A investigates cracks in a coupon taken from an aluminum weld seam. This case study primarily serves to verify the model for quantitative analysis and prove the sensitivity to sub-resolution features. In case study B, the damage evolution in an aluminum-based particle reinforced metal-matrix composite is analyzed. Here, the accuracy and repeatability of subsequent SXRR measurements is investigated showing that measurement errors of less than 3% can be achieved. Further, case study B marks the fist application of SXRR in combination with in-situ tensile loading. Case study C is out of the highly topical field of additive manufacturing. Here, porosity in additively manufactured Ti-Al6-V4 is analyzed with a special interest in the pore morphology. A classification scheme based on SXRR measurements is devised which allows to distinguish binding defects from keyhole pores even if the defects cannot be spatially resolved. In case study D, SXRCT is applied to the analysis of hydrogen assisted cracking in steel. Due to the high X-ray attenuation of steel a comparatively high photonenergy of 50 keV is required here. This causes increased noise and lower contrast in the data compared to the other case studies. However, despite the lower data quality a quantitative analysis of the occurance of cracks in dependence of hydrogen content and applied mechanical load is possible. N2 - In der vorliegenden Arbeit werden die zwei, auf Refraktion basierende, Röntgenbildgebungsverfahren Synchrotron Röntgen-Refraktions Radiographie (engl.: SXRR) und Synchrotron Röntgen-Refraktions Computertomographie (engl.: SXRCT) für die quantitative Analyse von Rissen und Porosität in metallischenWerkstoffen angewandt. SXRR und SXRCT nutzen die Refraktion von Röntgenstrahlen an inneren Oberflächen des Materials, z.B. die Oberflächen von Rissen und Poren, zur Bildgebung. Beide Methoden sind daher empfindlich gegenüber kleineren Defekten als ihre auf Röntgenabsorption basierenden Gegenstücke, Röntgenradiographie und Röntgen-Computertomographie. Sie sind in der Lage Defekte von nanometrischer Größe zu detektieren. Bislang wurden die Methoden für die Analyse von keramischen Werkstoffen und faserverstärkten Kunststoffen eingesetzt. Die Analyse von metallischenWerkstoffen benötigt höhere Photonenenergien benötigt werden um eine ausreichende Transmission zu erreichen. Dies hat kleinere Refraktionswinkel, und damit geringeren Bildkontrast, zur Folge, da der Brechungsindex von der Photonenenergie abhängt. Hier wird erstmals eine umfassende Studie vorgelegt, welche die Möglichkeiten zur Untersuchung metallischer Werkstoffe mittels SXRR und SXRCT untersucht. Es wird gezeigt, dass der geringere Kontrast, verursacht durch die kleineren Refraktionswinkel, überwunden werden kann. Somit ist die einzig verbleibende Beschränkung die erreichbare Transmission, die alle Röntgenbildgebungsverfahren gemeinsam haben. Darüber hinaus wird ein Modell für die quantitative Auswertung der inneren Oberflächen präsentiert und verifiziert. Zu diesem Zweck werden vier Fallstudien durchgeführt, wobei jede eine spezifische Herausforderung darstellt. In Fallstudie A werden Risse in einer Probe aus einer Aluminiumschweißnaht untersucht. Diese Fallstudie dient hauptsächlich dazu das Modell für die quantitative Analyse zu verifizieren und die Empfindlichkeit gegenüber Strukturen unterhalb des Auflösungsvermögens zu beweisen. In Fallstudie B wird die Entwicklung der Schädigung in einem aluminiumbasierten partikelverstärktem Metall-Matrix Komposit untersucht. Dabei wird die Genauigkeit und Wiederholbarkeit der SXRR Messungen analysiert und es wird gezeigt das Messfehler kleiner 3% erreicht werden können. Darüber hinaus wird in Fallstudie B erstmals SXRR in Kombination mit in-situ Zugbelastung eingesetzt. Fallstudie C ist aus dem hochaktuellen Bereich der additive Fertigung. Hier wird Porosität in additiv gefertigtem Ti-Al6-V4 analysiert mit besonderem Augenmerk auf der Morphologie der Poren. Es wurde ein Verfahren zur Klassifizierung, basierend auf SXRR Messungen, erfunden, welches Bindefehler und Poren voneinander unterscheiden kann auch wenn die Defekte nicht räumlich aufgelöst werden können. In Fallstudie D wird SXRCT zur Analyse von wasserstoffunterstützter Rissbildung in Stahl angewandt. Wegen der hohen Röntgenschwächung des Stahls muss hier mit 50 keV eine vergleichsweise hohe Photonenenergie genutzt werden. Dadurch zeigen die Daten ein erhöhtes Rauschen und geringeren Kontrast verglichen mit den anderen Fallstudien. Allerdings ist es, trotz der geringeren Datenqualität, möglich das Auftreten von Rissen in Abhängigkeit der Wasserstoffkonzentration und mechanischen Belastung zu untersuchen. KW - Synchrotron X-ray refraction computed tomography KW - Lean duplex steel X2CrMnNiN21-5-1 KW - hydrogen embrittlement KW - Metal-matrix composite KW - Al6061 KW - Ti-Al6-V4 KW - In-situ tensile test PY - 2022 SP - 1 EP - 71 AN - OPUS4-54385 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Cabeza, Sandra A1 - Müller, Bernd R. A1 - Pereyra, R. A1 - Fernández, R. A1 - González-Doncel, G. A1 - Bruno, Giovanni T1 - Evidence of damage evolution during creep of Al–Mg alloy using synchrotron X-ray refraction N2 - In order to provide further evidence of damage mechanisms predicted by the recent solid-state transformation creep (SSTC) model, direct observation of damage accumulation during creep of Al–3.85Mg was made using synchrotron X-ray refraction. X-ray refraction techniques detect the internal specific surface (i.e. surface per unit volume) on a length scale comparable to the specimen size, but with microscopic sensitivity. A significant rise in the internal specific surface with increasing creep time was observed, providing evidence for the creation of a fine grain substructure, as predicted by the SSTC model. This substructure was also observed by scanning electron microscopy KW - Aluminium alloys KW - Creep KW - Damage KW - Synchrotron X-ray refraction KW - Electron microscopy KW - subgrain structure PY - 2018 DO - https://doi.org/10.1107/S1600576718001449 SN - 1600-5767 VL - 51 SP - 420 EP - 427 PB - Wiley AN - OPUS4-44619 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mishurova, Tatiana A1 - Cabeza, Sandra A1 - Thiede, Tobias A1 - Nadammal, Naresh A1 - Kromm, Arne A1 - Klaus, Manuela A1 - Genzel, Christoph A1 - Haberland, Christoph A1 - Bruno, Giovanni T1 - The influence of the support structure on residual stress and distortion in SLM Inconel 718 parts N2 - The effect of support structure and of removal from the base plate on the residual stress state in selective laser melted IN718 parts was studied by means of synchrotron X-ray diffraction. The residual stresses in subsurface region of two elongated prisms in as-built condition and after removal from the base plate were determined. One sample was directly built on a base plate and another one on a support structure. Also, the distortion on the top surface due to stress release was measured by contact profilometry. High tensile residual stress values were found, with pronounced stress gradient along the hatching direction. In the sample on support, stress redistribution took place after removal from the base plate, as opposed to simple stress relaxation for the sample without support. The sample on support structure showed larger distortion compared to sample without support. We conclude that the use of a support decreases stress values but stress-relieving heat treatments are still needed. KW - Additive manufacturing KW - SLM KW - Residual stress KW - Synchrotron X-ray diffraction KW - IN718 PY - 2018 DO - https://doi.org/10.1007/s11661-018-4653-9 SN - 1073-5623 VL - 49A IS - 7 SP - 3038 EP - 3046 PB - Springer Sciences & Business Media CY - New York, NY AN - OPUS4-45100 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ulbricht, Alexander T1 - Skalenübergreifende Materialcharakterisierung basierend auf Computertomographiedaten N2 - Die BAM präsentiert anhand ausgewählter Beispiele wie mithilfe von Computertomographiedaten dringende technische Fragestellungen zum Verständnis von Schädigungsmechanismen in verschiedensten Materialien und Komponenten, zum Beispiel in additiv gefertigten Metallen oder Batterien, beantwortet werden können. T2 - VisiConsult Röntgen-Technologietag 2024 -- Transformation in der ZfP CY - Stockelsdorf, Germany DA - 10.10.2024 KW - Computertomographie KW - Batterie KW - Additive Fertigung KW - Synchrotron KW - BAMline PY - 2024 AN - OPUS4-61431 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sprengel, Maximilian T1 - Towards the optimization of post laser powder bed fusion stress relieve treatments of stainless steel 316L N2 - The laser powder bed fusion of 316L leads to the formation of large residual stress. In this presentation, different stress relieve treatments were employed to assess their potential to relax the residual stress. The residual stress was determined by X-ray and neutron diffraction. The results give insights on the range of relaxation one can obtain by employing low and high temperature heat treatments and relates the relaxation to changes in the microstructure. T2 - Online-Sitzung des Fachausschusses 13 - Eigenspannungen CY - Online meeting DA - 08.12.2021 KW - AGIL KW - Residual Stress KW - X-ray and Neutron Diffraction KW - Additive Manufacturing KW - Stainless Steel PY - 2021 AN - OPUS4-53947 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bresch, Sophie T1 - Thin-film capability of commercial LTCC N2 - Low-temperature co-fired ceramics (LTCC) are used to fabricate multilayer circuits which are robust in harsh environments. Thick-film technology is well established for the metallization of circuit boards and microsystems. For specific sensor applications, the combination of LTCC and thin-film technology is advantageous to reach higher structure resolutions. Due to the high roughness of as-fired LTCC surfaces compared with silicon-wafers, the deposition of low-defect- films with narrowly specified properties is challenging. The deposited thin-films are structured either by lift-off or by etching. The latter is less error-prone and thus preferred in industry provided the selected materials allow it. There is spare literature about thin films on commercial LTCC comparing different material systems or sintering techniques. For developing thin-film sensors on multilayer circuits it is crucial to identify thin-film-compatible commercial LTCC material as well as the crucial surface properties. In this work we evaluate the thin-film capability of different LTCC compositions and surface qualities. To evaluate the influence of the material composition on the thin film capability, 200 nm Ni-thin films were deposited on three different constrained-sintered LTCC (CT708, CT800 and DP951) by electron beam physical vapour deposition. The effect of surface quality was assessed by thin-film deposition on free-sintered, pressure-assisted sintered, and polished DP951. The thin-films were structured by covering corresponding sections with a UV-curable photo resin and subsequent etching of the uncovered surface, leaving behind the desired structure. The etched Ni-thin films showed high difference in failure rate and sheet resistance regarding the used LTCC-material. DP951 had the lowest sheet resistance and no failure, whereas CT800 had a high sheet resistance and a failure rate of 40 %. These results are correlated with surface roughness of the LTCC, scanning electron micrographs of the deposited thin-films, and the chemical resistance of the LTCC against commonly used etching media. Contrary to the expectations, no correlation between roughness and thin-film capability was found. The LTCC with high failure rate showed a strong chemical attack by the used etching medium. Additionally, the adhesion of thin-films on DP951 is better than on CT708 and CT800. T2 - XVIII EcerS Conference & Exhibition CY - Lyon, France DA - 02.07.2023 KW - Glass-ceramics KW - Etching KW - Resistance PY - 2023 AN - OPUS4-58019 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Papaioannou, Savvina Maria T1 - XCT image analysis for characterizing 3D printed thermomagnetic materials in energy harvesting applications N2 - A critical amount of industrial energy input is lost as waste heat, and this amount peaks just above room temperature. The aim of this work is to develop a technology to convert this low-grade waste heat into electricity through a thermomagnetic generator based on Faraday's law of induction. To this end, water-flowable thermomagnetic elements are developed by the industrial partner to be used as heat exchanger components in the demonstrator. The 3D extrusion and post heat treatment process of the developed fine parts may introduce various defects that have an impact on their heat transfer efficiency, magnetic and mechanical properties. Here, the non-destructive characterisation technique of X-ray computed tomography (XCT) is used to evaluate the morphology of the developed components and to identify trends that contribute to the improvement of material performance in the demonstrator. In specific, XCT image analysis enables the 3D visualisation of the developed 3D-printed structures. Using DragonFly software, scalar quantities such as volume, total surface area and void fraction are estimated for each sample. More specifically, image segmentation using Otsu’s thresholding method, combined with morphological operations on the reconstructed 3D XCT volume, contributes to the estimation of the mean filament diameter, mean channel width and distribution of internal porosity along the printing direction. In addition, the repeatability and dimensional accuracy of the printing process are evaluated through slice analysis of each 3D-printed block, both along and perpendicular to the water-flow direction. T2 - Delft Days on Magnetocalorics (DDMC) CY - Delft, Netherlands DA - 20.11.2025 KW - X-ray computed tomography KW - Image analysis KW - Thermomagnetic KW - Heat exchangers PY - 2025 AN - OPUS4-65249 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thiede, Tobias T1 - Residual stress analysis in selective laser melted parts of superalloy IN718 N2 - Additive Manufacturing (AM) by Selective Laser Melting (SLM) offers ample scope for producing geometrically complex parts in comparison to the traditional subtractive manufacturing strategies. Developing during the manufacturing process, residual stresses may limit the application of SLM parts by reducing the load bearing capacity as well as induce unwanted distortion depending on the boundary conditions specified in manufacturing. The present study aims to evaluate the bulk residual stresses in SLM parts by using neutron diffraction measurements performed at E3 line -BER II neutron reactor- of Helmholtz-Zentrum für Materialien und Energie (HZB) Berlin. Together with microstructure characterization and distortion measurements, it is possible to describe the stress state throughout the whole sample. The sample was measured in as-build condition (on a build plate) and after releasing from the build plate. The used material is the nickel based superalloy 718. This alloy is widely used in aerospace and chemical industries due to its superior corrosion and heat resistant properties. Obtained results indicated different residual stress states for each of the transversal, longitudinal and normal component. The normal and transversal component exhibits a rather compressive behavior while the longitudinal was tensile in the center part of the sample and became compressive towards the tip. As expected, the absolute values of all stress components decreased after releasing the sample from the building plate. A surface scan utilizing a coordinate-measuring machine (CMM) allowed us to present top surface distortion before and after releasing. The top surface showed a distortion around ±80µm after releasing. Microstructure evolution in the scanning-building cross-section is largely dominated by columnar grains. In addition, many small random orientated grains are prominent in the regions of a laser overlap during SLM. In summary, for the sample of superalloy 718 manufactured by SLM, a small distortion occurred when removing the sample from the build plate whereby the residual stress state decreases. Moreover, the observed columnar grains in the building direction could give a reason for the lowest stress values in that normal direction. However, the most important parameter controlling the residual stresses is the temperature gradient. Hence, future investigations are planned for a different scan strategy to distribute the laser impact in a more homogenous manner. T2 - 19th HERCULES Specialized Course CY - Grenoble, France DA - 15.05.2017 KW - Additive manufacturing KW - Selective laser melting KW - Residual stresses KW - Distortion KW - Microstructure PY - 2017 AN - OPUS4-40388 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mieller, Björn T1 - Bestimmung der elektrischen Durchschlagfestigkeit keramischer Werkstoffe - Einfluss von Messverfahren und -umgebung N2 - Als elektrische Durchschlagfestigkeit bezeichnet man die elektrische Feldstärke, bei der es zur Entladung durch ein isolierendes Medium kommt. Im Falle von Festkörpern ist dies ein zerstörender Prozess. Bei der messtechnischen Bestimmung der Durchschlagfestigkeit haben neben den verwendeten Messgeräten auch die eingesetzten Elektroden, die Form des Prüfkörpers und das Isoliermedium, in dem die Prüfung stattfindet, einen signifikanten Einfluss auf die ermittelten Messwerte. Im Vortrag werden die Einflüsse erläutert und anhand von Messreihen aus der Literatur und der eigenen Forschung quantifiziert. Aufgrund der vorgestellten Effekte wird klar, dass es sich bei elektrischer Durchschlagfestigkeit nicht um absolute Materialkennwerte handelt, sondern vielmehr um systemabhängige Größen. T2 - 7. Sitzung des Fachausschusses 6 - Material- und Prozessdiagnostik der Deutschen Keramischen Gesellschaft (DKG) CY - Online meeting DA - 16.02.2023 KW - Keramik KW - Hochspannungsprüfung KW - Durchschlagfestigkeit PY - 2023 AN - OPUS4-57015 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stegemann, Robert T1 - Metal magnetic memory technique - prospects and restrictions N2 - Magnetic testing methods are frequently applied in non-destructive evaluation of ferromagnetic materials. In the past decade, metal magnetic memory (MMM) technique according to ISO 24497 is gaining considerable interest in the magnetic NDT community. In contrast to traditional Magnetic Flux Leakage (MFL) testing, the inspection objects are not intentionally magnetized by an external magnetic field. Due to physical coupling between mechanical stress and magnetization in ferromagnetic materials, it is assumed that the distribution of the “natural” MFL (self-magnetic-leakage field, SMLF) indicate zones of different remanent magnetization, which in turn, correspond to the internal stress of specimen or in the most general sense to material degradation. Usually, MMM measurements are performed by relatively bulky magnetic inspection sensors providing a spatial resolution in millimetre range. High precision GMR (Giant Magneto Resistance) measurements in the micrometer regime along with image based representation and evaluation can provide a higher degree of information. We present a concise summary of a broader research project aimed at studying the correlation of magnetic structure and microstructure of steels. Particularly, we compare residual stress measurements in S235JR steel by means of neutron diffraction with high resolution magnetic field measurements. In addition, we discuss the influence of deformation-induced magnetization in plastically deformed specimens with and without notches due to various quasi-static and cyclic load levels. Furthermore, comparative measurements with common non-destructive testing methods are presented. Despite of a quantitative evaluation of material degradation, the in the field inspection by MMM remains problematic due to substantial influences on such as external magnetization, anisotropy of internal magnetization and material degradation, as well as geometry and surface effects of the inspection objects on SMFL signals. The prospects and restrictions of the MMM technique are discussed in this contribution. T2 - 19th World Conference on Non-Destructive Testing (WCNDT 2016) CY - Munich, Germany DA - 13.06.2016 KW - Materials characterisation KW - Standards and training (certification, qualification) KW - Residual stress KW - Magnetic testing KW - Neutron diffraction KW - GMR sensor (Giant Magneto Resistance) PY - 2016 AN - OPUS4-38356 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni A1 - Thiede, Tobias A1 - Mishurova, Tatiana A1 - Kromm, Arne A1 - Nadammal, Naresh A1 - Bode, Johannes A1 - Cabeza, Sandra T1 - Influence of deposition hatch length on residual stress in selective laser melted Inconel 718 N2 - The present study aims to evaluate the bulk residual stresses in SLM parts by using neutron diffraction measurements performed at E3 line -BER II neutron reactor- of Helmholtz-Zentrum für Materialien und Energie (HZB) Berlin. Together with microstructure characterization and distortion measurements, it is possible to describe the stress state throughout the whole sample. The sample was measured in as-build condition (on a build plate) and after releasing from the build plate. The used material is the nickel based superalloy 718. This alloy is widely used in aerospace and chemical industries due to its superior corrosion and heat resistant properties. Obtained results indicated different residual stress states for each of the transversal, longitudinal and normal component. The normal and transversal component exhibits a rather compressive behavior while the longitudinal was tensile in the center part of the sample and became compressive towards the tip. As expected, the absolute values of all stress components decreased after releasing the sample from the building plate. A surface scan utilizing a coordinate-measuring machine (CMM) allowed us to present top surface distortion before and after releasing. The top surface showed a distortion around ±80µm after releasing. Microstructure evolution in the scanning-building cross-section is largely dominated by columnar grains. In addition, many small random orientated grains are prominent in the regions of a laser overlap during SLM. In summary, for the sample of superalloy 718 manufactured by SLM, a small distortion occurred when removing the sample from the build plate whereby the residual stress state decreases. Moreover, the observed columnar grains in the building direction could give a reason for the lowest stress values in that normal direction. However, the most important parameter controlling the residual stresses is the temperature gradient. Hence, future investigations are planned for a different scan strategy to distribute the laser impact in a more homogenous manner. T2 - WAM2018 CY - Grenoble, France DA - 09.04.2018 KW - Additive manufacturing KW - SLM KW - Residual stress KW - In718 PY - 2018 AN - OPUS4-44694 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Residual stress formation in selective laser melted parts of Alloy 718 N2 - Additive manufacturing (AM) by selective laser melting (SLM) offers ample scope for producing geometrically complex parts as compared to the traditional subtractive manufacturing strategies. However, the residual stresses which develop during the process can limit the application of SLM parts because they can reduce the load bearing capacity as well as induce unwanted distortion depending on the boundary conditions specified in manufacturing. This study aims at the characterization of residual stresses in SLM parts by using different measurement techniques. The material used is the nickel based super Alloy 718. Microstructure as well as surface and bulk residual stresses were characterised. For residual stress analysis X-ray, synchrotron and neutron diffraction were applied. The results show different residual stress states dependent on the penetration depth in the sample offered by the different measurement techniques. Samples of Alloy 718 manufactured by SLM process can show high tensile residual stresses in the surface as high as the yield strength of the wrought alloy. Residual stresses in the bulk show considerably lower stress values. T2 - 1st International Congress on Welding, Additive Manufacturing and associated non-destructive testing - ICWAM CY - Metz, France DA - 17.05.2017 KW - Additive Manufacturing KW - Selective Laser Melting KW - Residual stresses PY - 2017 AN - OPUS4-40345 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Serrano-Munoz, Itziar T1 - Synchrotron X-Ray Refraction detects microstructure and porosity evolution during in-situ heat treatments N2 - The complexity of any microstructural characterization significantly increases when there is a need to evaluate the microstructural evolution as a function of temperature. To date, this characterization is primarily performed by undertaking elaborative ex-situ experiments where the material’s heating procedure is interrupted at different temperatures or times. Moreover, these studies are often limited to a region smaller than the representative elementary volume, which can lead to partial or even biased interpretations of the collected data. This limitation can be greatly overcome by using in-situ synchrotron X-ray refraction (SXRR). In this study, SXRR has been combined with in-situ heat treatment to monitor the porosity evolution as a function of temperature. This technique is a robust and straightforward method for time-resolved (3-5 min required per scan) evaluation of thermally induced microstructural changes over macroscopically relevant volumes. T2 - AAM2022, Alloys for Additive Manufacturing Symposium CY - Munich, Germany DA - 12.09.2022 KW - Synchrotron X-Ray Refraction KW - In situ heating KW - AlSi10Mg KW - Laser powder bed fusion KW - Thermally induced porosity PY - 2022 AN - OPUS4-55779 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wieder, Frank T1 - X-ray refraction radiography applied to Dental Fibre Posts N2 - Fibre-Matrix-Debonding in glass fibre reinforced dental posts can play an important role for their mechanical performance and long term stability… We show that synchrotron X-ray refraction radiography (SXRR) allows analysis of large samples (up to several millimetres) without compromising the detectability of sub micrometer defects. T2 - HZB User Meeting 2021 CY - Online meeting DA - 09.12.2021 KW - X-ray refraction KW - Fiber reinforced dental post KW - Fiberglass composite KW - Non-destructive testing PY - 2021 AN - OPUS4-54092 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Serrano-Munoz, Itziar T1 - Synchrotron X-Ray Refraction during in-situ heat treatments N2 - For the first time, synchrotron X-ray refraction radiography (SXRR) has been paired with in-situ heat treatment to monitor microstructure and porosity evolution as a function of temperature. T2 - HZB User Meeting 2021 CY - Online meeting DA - 09.12.2021 KW - Synchrotron refraction radiography KW - Laser powder bed fusion KW - AlSi10Mg alloy KW - In-situ heat treatment KW - Porosity growth PY - 2021 AN - OPUS4-53973 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Belli, R. A1 - Hurle, K. A1 - Schürrlein, J. A1 - Petschelt, A. A1 - Werbach, K. A1 - Peterlik, H. A1 - Rabe, Torsten A1 - Mieller, Björn A1 - Lohbauer, U. T1 - Relationships between fracture toughness, Y2O3 fraction and phase content in modern dental Yttria-doped zirconias N2 - The relationship between fracture toughness and Yttria content in modern zirconia ceramics was revised. For that purpose, we evaluated here 10 modern Y2O3-stabilized zirconia (YSZ) materials currently used in biomedical applications, namely prosthetic and implant dentistry. The most relevant range between 2-5 mol% Y2O3 was addressed by selecting from conventional opaque 3 mol% YSZ up to more translucent compositions (4-5 mol% YSZs). A technical 2YSZ was used to extend the range of our evaluation. The bulk mol% Y2O3 concentration was measured by X-Ray Fluorescence Spectroscopy. Phase quantification by Rietveld refinement considered two tetragonal phases or an additional cubic phase. A first-account of the fracture toughness (KIc) of the pre-sintered blocks is given, which amounted to 0.4 – 0.7 MPa√m. In the fully-densified state, an inverse power-law behavior was obtained between KIc and bulk mol% Y2O3 content, whether using only our measurements or including literature data, challenging some established relationships. A linear relationship between KIc and the fraction of the transformable t-phase was established within the range of 30–70 vol%. KW - Ceramics KW - Dental KW - Zirconia KW - Fracture toughness KW - X-ray-diffraction KW - Power law PY - 2021 DO - https://doi.org/10.1016/j.jeurceramsoc.2021.08.003 VL - 41 IS - 15 SP - 7771 EP - 7782 PB - Elsevier Ltd. AN - OPUS4-53107 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Khrapov, D. A1 - Paveleva, A. A1 - Kozadayeva, M. A1 - Evsevleev, Sergei A1 - Mishurova, Tatiana A1 - Bruno, Giovanni A1 - Surmenev, R. A1 - Koptyug, A. A1 - Surmeneva, M. T1 - Trapped powder removal from sheet-based porous structures based on triply periodic minimal surfaces fabricated by electron beam powder bed fusion N2 - Electron Beam Powder Bed Fusion-manufactured (E-PBF) porous components with narrow pores or channels and rough walls or struts can be filled with trapped powder after the manufacturing process. Adequate powder removal procedures are required, especially for high-density porous structures. In the present research, sheetbased porous structures with different thicknesses based on triply periodic minimal surfaces fabricated by EPBF were subjected to different post-processing methods, including a traditional powder recovery system for EPBF, chemical etching and ultrasound vibration-assisted powder removal. Wall thickness, internal defects, microstructure and morphology features, powder distribution inside the specimens, mechanical properties and deformation modes were investigated. A powder recovery system could not remove all residual powder from dense structures. In turn, chemical etching was effective for surface morphology changes and subsurface layers elimination but not for powder removal, as it affected the wall thickness, considerably influencing the mechanical properties of the whole structure. The ultrasound vibration method was quite effective for the removal of residual powder from sheet-based TMPS structures and without a severe degradation of mechanical properties. 10.1016/j.msea.2022.144479 Ultrasound vibration also caused grain refinement. KW - Additive manufacturing KW - Residual powder removal KW - Ti6Al4V alloy KW - Electron beam powder bed fusion KW - TPMS structures PY - 2023 DO - https://doi.org/10.1016/j.msea.2022.144479 VL - 862 SP - 1 EP - 16 PB - Elsevier B.V. AN - OPUS4-56564 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kang, M. T1 - Influence of mica particle content in composites for high voltage applications produced by additive manufacturing and mold casting N2 - The insulation system of high voltage electrical devices like generators and electrical motors has to withstand thermal, electrical, ambient and mechanical influences (TEAM) during operation. Especially the dielectric properties have to satisfy the requirements also under elevated temperatures and extreme environments. To provide this high quality, the conventional fabrication process uses partly manually applied insulation tapes combined with a cost-intensive and under safety concerns at least problematic vacuum pressure impregnation step (VPI). In order to reduce process costs by increasing the degree of automation and avoiding the VPI process, additively manufactured (AM) insulations were studied. This study focuses on the fabrication of ceramic/polymer compounds via AM technique. The AM technology used a rotating screw extrusion print head with air pressure to supply the paste. Plate-like samples with dimensions of 55 mm x 55 mm x1mm thickness were produced. This work focuses on the homogeneously high viscous paste with 12.5 to 50 volume % ratio of filler particles. Three types of mica powders as ceramic filler materials with different particle sizes from micro to mm scale were evaluated. The controlled volume % ratio of particles affects the paste viscosity which enables stacking of paste layers with a viscosity close to clay pastes. The mixed pastes were cured by heating and UV light to increase mechanical properties. A TG/DTA was performed, and electrical properties were investigated. First experiments with respect to the dielectric properties such as volume resistance, permittivity and dielectric strength revealed promising results and the possibility to use AM techniques for the fabrication of high voltage insulations for electrical machines. T2 - MaterialsWeek 2021 CY - Online meeting DA - 07.09.2021 KW - HV-Insulation KW - Polymer-Ceramic-Composite KW - Additive manufacturing PY - 2021 AN - OPUS4-54368 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bresch, Sophie T1 - Development of textured multilayer thermoelectric generators based on calcium cobaltite N2 - Thermoelectric generators can be used as energy harvesters for sensor applications. Multilayer thermoelectric generators (ML-TEGs) are a promising alternative to conventional π-type generators due to their high filling factor, high capability of automated production and the texturing potential during the production process. Calcium cobaltite is a promising thermoelectric oxide (p-type) with highly anisotropic properties. The following study shows the development of a textured unileg ML-TEG using ceramic multilayer technology. Tape-casting and pressure assisted sintering are applied to fabricate textured calcium cobaltite. Compared to conventional sintering, pressure assisted sintering increases the strength by the factor 10. Thermoelectric properties can be tuned either towards maximum power factor or towards maximum figure of merit depending on the pressure level. As electrical insulation material, a screen-printable glass-ceramic with high resistivity and adapted coefficient of thermal expansion is developed. From various commercial pastes a metallization with low contact resistance is chosen. The unileg ML-TEG is co-fired in one single step. The demonstrators reach 80% of the simulated output power and the power output is highly reproducible between the different demonstrators (99%). These results provide the first proof-of-concept for fabricating co-fired multilayer generators based on textured calcium cobaltite with high power factor, high density, and high strength. T2 - Virtual Conference on Thermoelectrics 2021 (VCT) CY - Online meeting DA - 20.07.2021 KW - Thermoelectrics KW - Multilayertechnik KW - Screen printing PY - 2021 AN - OPUS4-52993 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bresch, Sophie T1 - Commercial LTCC for thin film deposition N2 - Low-temperature co-fired ceramics (LTCC) are used to fabricate multilayer circuits which are robust in harsh environments. Thick-film technology is well established for the metallization of circuit boards and microsystems. For specific sensor applications, the combination of LTCC and thin-film technology is advantageous to reach higher structure resolutions. Due to the high roughness of as-fired LTCC surfaces compared with silicon-wafers, the deposition of low-defect- films with narrowly specified properties is challenging. There is spare literature about thin films on commercial LTCC comparing different material systems or sintering techniques. For developing thin film sensors on multilayer circuits it is crucial to identify thin-film-compatible commercial LTCC material as well as the crucial surface properties. In this work we evaluate the thin-film capability of different LTCC surfaces. The as-fired surfaces of free-sintered, constrained-sintered (sacrificial tape), and pressure-assisted sintered commercial LTCCs (DP951, CT708, CT800), as well as respective polished surfaces, were analyzed by tactile and optical roughness measurements and scanning electron microscopy. The thin-film capability of the LTCC surfaces was assessed by sheet resistance and temperature coefficient of resistance (TCR) of deposited Ni thin-film layers. Contrary to the expectations, no correlation between roughness and thin-film capability was found. Ni thin films on constrained sintered DP951 show the lowest sheet resistance and highest TCR within the experimental framework of the as-fired surfaces. The influence of surface morphology on the film properties is discussed. T2 - KERAMIK 2022 / 97. DKG-Jahrestagung CY - Online meeting DA - 7.3.2022 KW - Roughness KW - Hydrogen sensor KW - LTCC PY - 2022 AN - OPUS4-54436 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mieller, Björn T1 - Herstellung und Charakterisierung keramischer Federn N2 - Aufgrund ihres spezifischen Eigenschaftsprofils sind keramische Federn attraktiv für Spezialanwendungen in Maschinenanlagen, Metrologie und Sensortechnik. Durch Hartbearbeitung keramischer Hohlzylinder können Spiralfedern mit rechteckigem Windungsquerschnitt präzise gefertigt werden. Dabei kann durch gezielte Auslegung der Federgeometrie die Federkonstante über mehrere Größenordnungen variiert werden. Der Vortrag gibt einen Überblick über den Herstellungsprozess, verschiedene Eigenschaften keramischer Federn und Anwendungsbeispiele. T2 - Industrieller Arbeitskreis Keramikbearbeitung CY - Online meeting DA - 08.04.2022 KW - Keramik KW - Hartbearbeitung KW - Federkonstante PY - 2022 AN - OPUS4-54623 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mieller, Björn T1 - Influence of surface treatment on the strength of a dental zirconia for implants N2 - Roughening of zirconia dental implants is a common clinical practice to improve ingrowth behavior. It depends on the manufacturer of the implant at which stage of the manufacturing process and by which method the surface is roughened. Systematic studies on this topic are rarely found in the literature. Therefore, the influence of surface treatment on the strength of a dental zirconia was investigated as part of a research project on the development of ceramic implants. The material under test was a commercial zirconia consisting of a Y-TZP matrix and Ce-TZP inclusions in the sintered state. This material is characterized by a slightly higher fracture toughness and slightly reduced strength compared to typical 3Y-TZP. Sets of samples were sandblasted in the white-fired or sintered condition. The ball-on-three-ball-strength of these samples was measured and compared to the strength of as-fired samples and polished samples. The complete study was performed two times for validation of the results. It is found that the average strength of TZP ceramics differs by almost 500 MPa depending on the surface treatment. Conventionally sintered specimens with as-fired surface exhibit a strength of 880 MPa. Sandblasting in the white fired state reduces the strength to 690 MPa. Both polishing and sandblasting in the sintered condition result in an increase in strength to about 1180 MPa. Comparative microstructural investigations, roughness measurements and X-ray phase analyses were carried out to determine the causes of these huge differences in strength. These findings may challenge the practice of white body surface treatment and give reason for further investigations on other commercial dental TZP materials. T2 - 97th DKG Annual Meeting - CERAMICS 2022 CY - Online meeting DA - 07.03.2022 KW - Ceramics KW - Implants KW - Biaxial strength PY - 2022 AN - OPUS4-54453 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stargardt, Patrick T1 - Analysis of reaction layers and cooling simulations of co-fired thermoelectric multilayers N2 - Ceramic multilayer technology is an attractive approach for the cost-effective fabrication of thermoelectric generators. Therefore, efforts are being made to co-sinter two promising thermoelectric oxides, namely calcium cobaltite and calcium manganate. In this study, calcium cobaltite, calcium manganate and release tapes were pressure assisted sintered. A major challenge here is the cracking of calcium manganate during cooling. A relationship between the properties of the release tape used in pressure-assisted sintering and the cracking behavior was observed experimentally. To understand the origin of failure, formed reaction layers in the multilayer were analyzed by EDX and grazing incident XRD. Based on this analysis, bulk samples were prepared, and thermal expansion and Young's modulus and were determined thereon, if they were not known from the literature. The biaxial strength of the thermoelectric oxides was determined by the ball on three ball method. The thermal stresses during cooling of different multilayer designs were estimated by finite element simulations. The stresses caused by the reaction layers turned out to be negligible. The FEM study indicated further, and a validation experiment proved, that the thickness of the release tape has the main effect on thermal stresses during cooling in single material. For best performance, the design of a thermoelectric multilayer generator needs to consider thermoelectric performance and thermal stresses during cooling. T2 - Virtual Conference on Thermoelectrics CY - Online meeting DA - 20.07.2021 KW - Ceramic multilayer KW - Cooling simulations KW - Thermal stress KW - Thermoelectric PY - 2021 AN - OPUS4-52994 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mieller, Björn T1 - Electric field distribution on ceramic samples during dielectric strength testing N2 - The dielectric breakdown strength of ceramics strongly depends on the test conditions. Thus, standardized test procedures and thorough documentation are indispensable. However, during dielectric strength testing the breakdown often occurs near the electrode edge or even outside the specified electrode area. This behavior is similarly observed for printed and cylindrical electrodes. The aim of the presented study was to calculate the electric field strength distribution in a ball-on-plate testing setup for metallized samples and to correlate the field distribution with the observed breakdown locations. Small misalignments in the test setup were also considered in the simulations. Furthermore, the field strength at the breakdown Location should be compared to the experimentally determined dielectric strength. Therefore, Finite Element Models of several test conditions with varying printed electrode areas and sample thicknesses were created and electrostatic calculations of the electric field Distribution were performed. The simulation results were compared to experimental data. Alumina (96 %) was used as test material. The calculations show that the electric field strength maxima match the experimentally observed locations of breakdown. Without any fitting of the model, the maximum calculated field strength is in reasonable agreement with the experimental dielectric strength. The FE analysis is a helpful tool to understand the observations in experimental dielectric strength testing. T2 - CERAMICS 2021 / 96th DKG Annual Meeting CY - Online Meeting DA - 19.04.2021 KW - Dielectric breakdown KW - Dielectric strength KW - Electric field strength KW - Ceramics PY - 2021 AN - OPUS4-52512 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stargardt, Patrick T1 - Dielectric properties of plasma sprayed coatings for insulation application N2 - Thermal spraying provides a rapid method for additive deposition of various ceramics as electrical insulation in applications where polymers are not suitable. New applications in complex shaped additive manufactured metal parts are emerging for example in large scale electrical devices. Microstructural and dielectric evaluation of coatings is crucial to the employment of such free-form processes. The properties and microstructure of the plasma sprayed alumina coatings are compared with dense reference samples of the same powder produced by spark plasma sintering (SPS). To obtain dense bulk samples from the coarse alumina powder for spray coating, SPS is used. Samples are fabricated by atmospheric plasma spraying (APS) of commercially available alumina powder (d50 = 33 µm) on copper substrates and by SPS of the same powder. Microstructure and porosity were analyzed by optical microscopy and scanning electron microscopy (SEM). Phase compositions were determined by X-ray diffraction (XRD). Dielectric properties such as DC resistance, dielectric strength, dielectric loss, and relative permittivity were determined according to the standards. The microstructure and dielectric properties of the coating and bulk material are compared to assess whether the coating is suitable for use in electrical insulation application. T2 - Ceramics in Europe 2022 CY - Krakow, Poland DA - 10.07.2022 KW - Dielectric characterization KW - Atmospheric plasma spraying KW - Spark plasma sintering KW - Electrical insulation PY - 2022 AN - OPUS4-55328 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mieller, Björn T1 - Ontologies and data pipelines - a field report from the development of multilayer ferrite inductors N2 - Digitalization is a current and prominent cross-cutting topic in ceramics and materials science in general. Many research initiatives and levels of significance are associated with this term. The Initiative Platform MaterialDigital (PMD), for example, aims to create a material data space filled with semantically linked data. The concept envisages that semantic relationships between the data are described as ontologies and that processing of data takes place via automated data pipelines. Various research projects from all areas of materials science are working on the implementation of this concept based on specific use cases. In the project presented here, the use case is the development of multilayer ferrite inductors as passive microelectronic components. The inductors are fabricated by ceramic multilayer technology and co-firing of metallized tapes of NiCuZn ferrite and a dielectric base material. Investigations focus on the effects of fabrication technology on the permeability of the ferrite. A data pipeline is introduced that automatically processes the unstructured experimental data into structured, machine-readable and semantically linked data. The concrete implementation of the data pipeline and a domain ontology is presented using examples. Challenges and advantages are discussed. T2 - CERAMICS 2024 / 99th DKG Annual Meeting CY - Höhr-Grenzhausen, Germany DA - 09.09.2024 KW - Ontology KW - Ceramic multilayer KW - MaterialDigital PY - 2024 AN - OPUS4-61037 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stargardt, Patrick T1 - Comparison of design concepts for ceramic oxide thermoelectric multilayer generators N2 - Multilayer thermoelectric generators are a promising perspective to the conventional π-type generators. Ceramic multilayer technology is well established for production of microelectronics and piezo-stacks. Key features of ceramic multilayer technology are full-automation, cost-effectiveness, and the co-firing of all materials in one single step. This requires similar sintering temperatures of all used materials. The development of multilayer thermoelectric generators is a subject of current research due to the advantages of this technology. One of the challenges is the compatibility of the different materials with respect to the specific design. The presented study compares three different designs of multilayer generators based on a given set of material properties. Dualleg, unileg and transverse multilayer generators are compared to conventional π-type generators., the designs are evaluated regarding the expected maximum output power and power density using analytical calculations and FEM simulations. Additionally, the complexity of the production process and material requirements are assessed and design optimizations to simplify production are discussed. Besides the theoretical aspects, unileg multilayer generator prototypes were produced by tape-casting and pressure-assisted sintering. These prototypes are compared to other multilayer generators from literature regarding the power factors of the used material system and the power density. Improvements of the power output by design optimizations are discussed T2 - 18th European Conference on Thermoelectrics CY - Barcelona, Spain DA - 13.09.2022 KW - Thermoelectric oxides KW - Thermoelectric generator design PY - 2022 AN - OPUS4-55820 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bresch, Sophie T1 - Chemical resistance of commercial LTCC against thin film etching media N2 - Low-temperature co-fired ceramics (LTCC) are used to fabricate robust multilayer circuits. Typically, thick-film technology is applied for metallization. For specific sensor applications, thin films are deposited directly on the as-fired LTCC-surface. These deposited thin films are structured either by lift-off or by etching. The latter is less error-prone and thus preferred in industry provided the selected materials allow it. 200 nm Ni-thin films were deposited on three different commercial constrained-sintered LTCC (CT708, CT800 and DP951) by electron beam physical vapour deposition. The thin-films were structured by covering corresponding sections with a UV-curable photo resisn and subsequent etching of the uncovered surface, leaving behind the desired structure. The etched Ni-thin film showed high difference in failure rate and sheet resistance regarding the used LTCC-material. DP951 had the lowest sheet resistance and no failure, whereas the CT800 had a failure rate of 40 %. The LTCC with high failure rate showed a strong chemical attack by the used etching medium. To address this phenomenon, the chemical resistance of the three different commercial LTCC (CT708, CT800 and DP951) against four different commonly used etching media (sulphuric acid, phosphoric acid, aqua regia, and hydrofluoric acid) is investigated. The dissolved ions are analyzed by ICP-OES to correlate the LTCC-composition and its chemical resistance. T2 - KERAMIK 2023 / 98. DKG-Jahrestagung CY - Jena, Germany DA - 27.03.2023 KW - Glass-ceramics KW - Hydrogen sensors KW - Acids PY - 2023 AN - OPUS4-57273 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - Umgebungsinduzierte Spannungsrissbildung (ESC) von PE-HD induziert durch äußerliche Einwirkung organischer Flüssigkeiten N2 - Polyethylen hoher Dichte (PE-HD) wird als Werkstoff für Rohre und Behälter für den Transport und zur Lagerung von Gefahrgütern verwendet. Für die Beurteilung und technische Freigabe dieser Materialien ist insbesondere das Verständnis des Schädigungsmechanismus des langsamen, umgebungsbedingten Spannungsrisses (engl.: „environmental stress cracking“, ESC) essentiell. ESC tritt bei relativ geringen auf einen Werkstoff einwirkenden mechanischen Spannungen auf. An lokalen Fehlstellen (z.B. Defekte, Inhomogenitäten, Kerben) beginnend wächst ein Riss langsam durch das Material und führt nach gewisser Zeit zu einem charakteristischen, pseudo-spröden Bruch. Dabei wird das Risswachstum durch äußere Medieneinwirkung zusätzlich entscheidend beeinflusst. Dieses langsame Risswachstum wird als Hauptursache für das plötzliche und unerwartete Versagen von Polymerwerkstoffen angesehen. Eine etablierte Prüfmethode zur Bewertung des Materialverhaltens gegenüber dieses Schädigungsmechanismus ist der Full-Notch Creep Test (FNCT), der für PE-HD Behältermaterialien üblicherweise unter Verwendung von wässrigen Netzmittellösungen (Arkopal N 100) durchgeführt wird. Die aus dem FNCT erhaltene Standzeit dient dabei als Bewertungskriterium für verschiedene PE-HD-Werkstoffe. In einer Studie wurden neben einer typischen Arkopal-N-100-Netzmittellösung praktisch relevante, organische Flüssigkeiten wie Biodiesel und Diesel als Testmedien verwendet, um deren Einfluss auf das ESC-Verhalten von PE-HD-Behältermaterialien zu charakterisieren. Neben der klassischen Standzeit-Auswertung erfolgte eine erweiterte Bruchflächenanalyse mittels Licht- (LM), Laserscanning- (LSM) und Rasterelektronenmikroskopie (REM). Insbesondere die LSM erlaubt eine schnelle und einfache Unterscheidung pseudo-spröder und duktiler Bruchbilder, die zur Beurteilung der Repräsentativität des FNCT für das dem Spannungsriss zugrundeliegenden langsamen Risswachstum von Bedeutung ist. T2 - Polymer Service GmbH Merseburg - "Lebensdauerabschätzung von Polymerwerkstoffen - Möglichkeiten und Grenzen" CY - Merseburg, Germany DA - 27.03.2019 KW - Environmental Stress Cracking (ESC) KW - Slow Crack Growth (SCG) KW - Spannungsriss KW - Polyethylen hoher Dichte KW - Full-Notch Creep Test (FNCT) KW - Bruchflächenanalyse KW - Laserscanningmikroskopie (LSM) PY - 2019 AN - OPUS4-52947 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nazarzadehmoafi, Maryam T1 - Zerstörungsfreie Defekterkennung in additiv gefertigten Stufenkeilen aus Kunststoff mittels Röntgen-Rückstreuung N2 - Die Additive Fertigung (AM) wird eingesetzt, um komplexe Bauteile für die Luftfahrt-, Medizin- und Automobilindustrie kostengünstig und zeitsparend herzustellen. Der Einsatz von AM in der Industrie erfordert eine strenge Qualitätskontrolle der hergestellten Teile, um die geforderten Normen erfüllen zu können. Aus diesem Grund spielen die Prozessüberwachung und die Anwendung von Methoden der zerstörungsfreien Prüfung eine große Rolle, was im Fokus unserer aktuellen Forschung steht. In dieser Arbeit benutzen wir Röntgenrückstreuung, welche lediglich einen einseitigen Zugang zum Objekt benötigt, um innenliegende, künstlich hergestellte Defekte in additiv gefertigten Stufenkeilen aus Polyamid 12 (PA 12, Laser Sintering) sowie Acrylnitril-Butadien-Styrol (ABS, Fused Layer Modeling) zu untersuchen. Dafür wurde ein von der Firma AS&E (Boston, USA) konstruierter Prototyp verwendet, der ursprünglich für den Sicherheitsbereich entwickelt wurde. Die Messung der Rückstreuung basiert auf der Flying-Spot Technik mit einem stark kollimierten Nadelstrahl, erzeugt von einem rotierenden Kollimator, wobei großflächige Detektoren die rückgestreute Strahlung sammeln. Da die Anforderungen an die räumliche Auflösung sowie die Kontrastempfindlichkeit in der zerstörungsfreien Prüfung (ZfP) über denen im Sicherheitsbereich liegen, ist eine Optimierung des Prototyps notwendig, um eine Bildqualität zu erreichen, wie sie in der ZfP gefordert ist. Darüber hinaus wurden klassische Durchstrahlungsprüfungen durchgeführt, um die Fähigkeit des Rückstreusystems bei der Defekterkennung in den untersuchten Objekten einschließlich innenliegender Defekte vergleichen und bewerten zu können. Die nachweisbaren Poren und Lufteinschlüsse sind in den Durchstrahlungsaufnahmen, besonders bei den PA 12 Proben, kleiner als in den mittels Rückstreuung erzeugten Bildern. Daher ist eine weitere Optimierung des AS&E- Prototypen notwendig und zusätzliche Untersuchungen sind erforderlich, um die ZfP-Anforderungen zu erfüllen und die Anwendungsgrenzen dieses Geräts zu ermitteln. Jedoch zeigen Vergleichsmessungen mit gedruckten Leichtmetallen (Al), dass die Rückstreutechnik eine vielversprechende Methode zur in-situ Qualitätssicherung mehrerer cm großer Bauteile mit inneren Defekten ab ca. 400 μm Größe ist. T2 - Werkstoffwoche 2019 CY - Dresden, Germany DA - 18.09.2019 KW - Kunststoff und Röntgen-Rückstreuung KW - ZfP KW - Additive Fertigung PY - 2019 AN - OPUS4-50854 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - Addressing ESC using FNCT enhanced by optical fracture surface analysis N2 - During their lifetime, polymer components subjected to mechanical loads and environmental influences show a loss of their mechanical properties required for their specific applications. In this respect, the craze-crack damage mechanism slow crack growth (SCG) is relevant for PE-HD components used in high-performance applications such as pipes and containers for the storage and transport of dangerous goods. SCG is considered to be the major failure mechanism in polyolefins and it typically occurs suddenly and unexpectedly. Due to the fields of application, SCG is a safety relevant issue. To test for the resistance of PE-HD pipe and container materials against SCG, the full-notch creep test (FNCT) is widely applied in Europe. In this study, SCG phenomena in PE-HD are investigated in detail based on an improved FNCT, especially including the consideration of the influence of environmental liquids effecting the damage mechanism. Using an enhanced fracture surface and a crack propagation analysis with imaging techniques such as light microscopy (LM), laser scanning microscopy (LSM), X-ray computed tomography (CT-scan) and scanning electron microscopy (SEM), detailed data concerning SCG are obtained. The combined application of FNCT and such imaging techniques is explicitly advantageous and recommended to gain important information on damage occurring to PE-HD induced by mechanical stress and the influence of environmental liquids, which is essential within the Fourth Industry Revolution. T2 - PPS Europe-Africa 2019 Regional Conference (PPS 2019) CY - Pretoria, South Africa DA - 18.11.2019 KW - Polyethylene, PE-HD KW - Full-Notch Creep Test (FNCT) KW - Fracture surface analysis KW - Slow crack growth KW - Environmental stress cracking KW - Laser Scanning Microscopy (LSM) KW - Scanning Electron Microscopy (SEM) PY - 2019 AN - OPUS4-50939 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - An optical criterion for the assessment of Full-Notch Creep Test (FNCT) fracture surfaces N2 - The full-notch creep test (FNCT) is a common method to evaluate the environmental stress cracking (ESC) behavior of high-density polyethylene (PE-HD) container materials . The test procedure as specified in ISO 16770 provides a comparative measure of the resistance against ESC using the time to failure of specimens mechanically loaded in a well-defined liquid environment. Since the craze-crack damage mechanism underlying the ESC process is associated with brittle failure, the occurrence of globally brittle fracture surfaces is a prerequisite to consider an FNCT measurement as representative for ESC . Therefore, an optical evaluation of FNCT fracture surfaces concerning their brittleness is essential. Due to the experimental setup, an inevitable increase of the true mechanical stress and the associated appearance of small ductile parts on fracture surfaces is induced in any case. Hence, an FNCT experiment is considered as 'valid', if the corresponding fracture surface is predominantly brittle . Based on laser scanning microscopy (LSM) height data of FNCT fracture surfaces , a universal and easy-to-use phenomenological criterion was developed to assess the validity of distinct FNCT experiments. This criterion is supposed to facilitate a quick evaluation of FNCT results in practical routine testing. T2 - PPS Europe-Africa 2019 Regional Conference (PPS 2019) CY - Pretoria, South Africa DA - 18.11.2019 KW - Full-Notch Creep Test (FNCT) KW - Polyethylene, PE-HD KW - Fracture surface analysis KW - Environmental stress cracking (ESC) KW - Optical criterion KW - Brittle fracture PY - 2019 AN - OPUS4-50940 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Suárez Ocano, Patricia A1 - Fries, S. G. A1 - Agudo Jácome, Leonardo T1 - Thermodynamic study of a refractory complex concentrated alloy (rCCA) using the CALPHAD method N2 - Multi-principal-element alloys (MPEAs), have recently come to the attention of the scientific community due to their potential for improving properties such as, e.g. mechanical strength and oxidation resistance in high temperature structural applications. The AlMo0.5NbTa0.5TiZr refractory (r)CCA is one such candidate, showing a two-phase microstructure after a two-stage heat treatment under argon atmosphere at a controlled cooling rate. Since the application conditions intended for this alloy require a long-term high temperature (> 700 °C) mechanical and oxidation resistance, it becomes necessary to assess the possible phase development in this regime. The diagrams reveal that two BCC-based phases could form during alloy solidification, where one phase would be enriched with Mo, Nb and Ta while the other phase, with Al, Ti and Zr. Activity oxides diagrams show that a stable form of aluminum oxide (α-Al2O3, Pearson symbol: hR10, corundum) can be formed. T2 - EUROMAT 2019 CY - Stockholm, Sweden DA - 01.09.2019 KW - Chemically Complex Alloy KW - CALPHAD KW - Electromicroscopy PY - 2019 AN - OPUS4-50730 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kranzmann, Axel T1 - Corrosion of VM12 SHC in Salt melt N2 - Alkali and alkaline earth chlorides are discussed as heat storage media and are characterized by their low price and high availability. Disadvantages are a high corrosion rate and formation of Cr6+ ions in the melt, as observed in various binary chlorine salt melts. In our work the system NaCl-KCl-MgCl2 is considered. The storage capacity in this salt system is between 2 and 3 MWh per 10 t salt, depending on composition, melting temperature and working temperature. At the same time the system offers a eutectic line, which allows a high variance of the composition and possibly different corrosion rates can be observed. Corrosion tests in melts were carried out and the corrosion layers investigated. The tests with chloride melts on 12% Cr steel show an inner corrosion zone of up to 40 µm depth after 96 hours. The corrosion mechanisms and potential solutions are discussed. T2 - EUROCORR 2019 CY - Sevilla, Spain DA - 09.09.2019 KW - Salt melt KW - Corrosion KW - VM12 SHC PY - 2019 AN - OPUS4-50759 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Winkelmann, A. A1 - Britton, T. B. A1 - Nolze, Gert T1 - EBSD Kikuchi Pattern Analysis, Silicon 15kV N2 - Supplementary data and images for Si EBSD pattern analysis as presented in: A. Winkelmann, T.B. Britton, G. Nolze "Constraints on the effective electron energy spectrum in backscatter Kikuchi diffraction", Physical Review B (2019). KW - EBSD KW - Electron energy KW - Energy distribution KW - Kikuchi pattern KW - Simulation PY - 2019 DO - https://doi.org/10.5281/zenodo.2565061 PB - Zenodo CY - Geneva AN - OPUS4-51907 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Alam, F. A1 - Wegner, Karl David A1 - Pouget, S. A1 - Amidani, L. A1 - Kvashnina, K. A1 - Aldakov, D. A1 - Reiss, P. T1 - Eu2+: A suitable substituent for Pb2+ in CsPbX3 perovskite nanocrystals? N2 - Eu2+ is used to replace toxic Pb2+ in metal halide perovskite nanocrystals (NCs). The synthesis implies injection of cesium oleate into a solution of europium (II) bromide at an experimentally determined optimum temperature of 130 ○C and a reaction time of 60 s. Structural analysis indicates the formation of spherical CsEuBr3 nanoparticles with a mean size of 43 ± 7 nm. Using EuI2 instead of EuBr2 leads to the formation of 18-nm CsI nanoparticles, while EuCl2 does not show any reaction with cesium oleate forming 80-nm EuCl2 nanoparticles. The obtained CsEuBr3 NCs exhibit bright blue emission at 413 nm (FWHM 30 nm) with a room temperature photoluminescence quantum yield of 39%. The emission originates from the Laporte-allowed 4f7–4f65d1 transition of Eu2+ and shows a PL decay time of 263 ns. The long-term stability of the optical properties is observed, making inorganic lead-free CsEuBr3 NCs promising deep blue emitters for optoelectronics. KW - Perovskite KW - Lead-free KW - fluorescence KW - anion-exchange PY - 2019 DO - https://doi.org/10.1063/1.5126473 SN - 0021-9606 VL - 151 SP - 231101-1 EP - 231101-7 PB - AIP Publishing AN - OPUS4-50696 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaenisch, Gerd-Rüdiger A1 - Janczynski, Jessica A1 - Bellon, Carsten A1 - Ulbricht, Alexander T1 - VIRTUELLE XCT – Simulation industrieller XCT-Systeme mit aRTist N2 - Eine der wenigen 3D-Methoden, mit denen ein Objekt zerstörungsfrei analysiert werden kann, ist die Röntgen-Computertomographie (XCT). Die Bestimmung von Formabweichungen und die innere Struktur von Objekten, einschließlich Defekten, ist für die Industrie von besonderem Interesse. Die Möglichkeit der XCT, ein Objekt mit seinen inneren und äußeren Strukturen gleichzeitig abzubilden, führt auch zu einer zunehmenden Anwendung der XCT in der dimensionellen Messtechnik einschließlich der Bestimmung der Messunsicherheit. Die experimentelle Ermittlung der Unsicherheit durch wiederholte XCT-Messungen ist kosten- und zeitintensiv. Die Simulation der XCT eröffnet die Möglichkeit, die aufgabenspezifische Messunsicherheit ressourceneffizient numerisch zu ermitteln. Es gibt bereits mehrere Softwarelösungen, die XCT-Systeme simulieren können, wie z. B. aRTist. Sobald ein XCT-System virtuelle nachgebildet wurde, muss seine Genauigkeit quantitativ im Vergleich zu den XCT-Messungen bewertet werden. Zur Bewertung der Qualität simulierter XCT-Bilder werden verschiedene Metriken für den Vergleich experimenteller und simulierter XCT-Projektionen eingeführt. Die Ergebnisse der Vergleiche werden präsentiert und Schlussfolgerungen gezogen, wie die Simulation industrieller XCT-Systeme verbessert werden kann. T2 - DGZfP-Jahrestagung 2025 CY - Berlin, Germany DA - 26.05.2025 KW - XCT KW - Simulation KW - Vergleich Messung vs. Simulation PY - 2015 AN - OPUS4-63293 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Wu, Cheng-Chieh T1 - The measurement- and model-based structural analysis for damage detection N2 - Die vorliegende Arbeit soll einen Beitrag zur Überwachung von Ingenieurbauwerken leisten. Die Detektion von Schäden an Bauwerken basiert auf der Auswertung von räumlich und zeitlich verteilten Hybridmessungen. Die erfassten Daten können rein geometrisch oder physikalisch ausgewertet werden. Letzteres ist vorzuziehen, da die Schadensursache mittels geometrisch-physikalischer Gesetze ermittelt werden kann, um rechtzeitig eingreifen und die weitere Nutzung der Bauwerke sicherstellen zu können. Aus diesem Grund werden die kontinuumsmechanischen Feldgleichungen in Verbindung mit der Finite-Elemente-Methode und Hybridmessungen durch die Ausgleichungsrechnung zu einer einzigen Auswertemethode kombiniert. Dabei ergeben sich zwei Aufgabenstellungen. Die erste Aufgabe beschäftigt sich mit der Beziehung zwischen der Finite-Elemente-Methode und der Ausgleichungsrechnung. Die Finite-Elemente-Methode löst bestimmte Problemklassen, die durch ein System elliptischer partieller Differentialgleichungen beschrieben werden. Während die Methode der kleinsten Quadrate eine weitere Klasse von Problemen löst, die als ein überdeterminiertes Gleichungssystem formuliert ist. Die auffallende Ähnlichkeit zwischen den beiden Methoden ist seit vielen Jahrzehnten bekannt. Es bleibt jedoch ungeklärt, warum diese Ähnlichkeit besteht. Der Beitrag soll dies klären, indem die Variationsrechnung im Hinblick auf ihr methodisches Vorgehen untersucht wird. Obwohl das bekannte Gauß-Markov-Modell innerhalb der Methode der kleinsten Quadrate und die Finite-Elemente-Methode inhärent unterschiedliche Problemklassen lösen, wird gezeigt, dass beide Methoden durch die gleichen methodischen Schritte der Variationsrechnung abgeleitet werden können. Aus methodischer Sicht bedeutet dies, dass beide Methoden nicht nur ähnlich, sondern sogar gleich sind. Außerdem wird darauf hingewiesen, wo eine mögliche Querverbindung zu anderen Methoden besteht. Die zweite Aufgabenstellung stellt eine Messungs- und Modellbasierte Strukturanalyse (MeMoS) durch die Integration der Finite-Elemente-Methode in die Ausgleichungsrechnung vor. In numerischen Untersuchungen wird gezeigt, wie diese integrierte Analyse zur Parameteridentifikation sowohl einfacher als auch beliebig geformter Strukturbauteile eingesetzt werden kann. Darauf aufbauend wird untersucht, mit welchen Beobachtungstypen, mit welcher Genauigkeit und an welcher Stelle der Struktur diese Messungen durchgeführt werden müssen, um die Materialparameter möglichst genau zu bestimmen. Dies dient der Ermittlung eines optimalen und wirtschaftlichen Messaufbaus. Mit dieser integrierten Analyse kann auch ein Ersatzmodell einer geometrisch komplexen Struktur ermittelt werden. Die Frage der Erkennung und Lokalisierung von Schäden innerhalb einer Struktur wird mit Hilfe dieser Strukturanalyse behandelt. Die Messungs- und Modellbasierte Strukturanalyse wird mit zwei verschiedenen Testaufbauten, einer Aluminium-Modellbrücke und einem Biegebalken, validiert. N2 - The present work is intended to make a contribution to the monitoring of civil engineering structures. The detection of damage to structures is based on the evaluation of spatially and temporally distributed hybrid measurements. The acquired data can be evaluated purely geometrically or physically. It is preferable to do the latter, since the cause of damage can be determined by means of geometrical-physical laws in order to be able to intervene in time and ensure the further use of the structures. For this reason, the continuum mechanical field equations in conjunction with the finite element method and hybrid measurements are combined into a single evaluation method by the adjustment calculation. This results in two challenges. The first task deals with the relationship between the finite element method and the method of least squares. The finite element method solves certain problem classes, which are described by a system of elliptical partial differential equations. Whereas the method of least squares solves another class of problems, which is formulated as an overdetermined system of equations. The striking similarity between both methods is known since many decades. However, it remains unresolved why this resemblance exists. The contribution is to clarify this by examining the variational calculus, especially with regard to its methodological procedure. Although the well-known Gauss-Markov model within the method of least squares and the finite element method solve inherently different problem classes, it is shown that both methods can be derived by following the same methodological steps of the variational calculus. From a methodical viewpoint, this implies that both methods are not only similar, but actually the same. In addition, it is pointed out where a possible cross-connection to other methods exists. The second task introduces a Measurement- and Model-based Structural Analysis (MeMoS) by integrating the finite element method into the adjustment calculation. It is shown in numerical examinations how this integrated analysis can be used for parameter identification of simple as well as arbitrarily shaped structural components. Based on this, it is examined with which observation types, with which precision and at which location of the structure these measurements must be carried out in order to determine the material parameters as precisely as possible. This serves to determine an optimal and economic measurement set-up. With this integrated analysis, a substitute model of a geometrically complex structure can also be determined. The issue of the detection and localisation of damage within a structure is studied by means of this structural analysis. The Measurement and Model-based Structural Analysis is validated using two different test setups, an aluminum model bridge and a bending beam. T3 - BAM Dissertationsreihe - 166 KW - Ausgleichungsrechnung KW - Finite-Elemente-Methode KW - Integrierte Analyse KW - Kontinuumsmechanik KW - Schadenserkennung KW - Variationsrechnung KW - Adjustment calculation KW - Continuum mechanics KW - Damage detection KW - Finite element method KW - Integrated analysis KW - Variational calculus PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-501977 SN - 1613-4249 VL - 166 SP - 1 EP - 184 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-50197 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Hertwig, Andreas T1 - A multi-method study of femtosecond laser modification and ablation of amorphous hydrogenated carbon coatings N2 - We report here the optical constants of ECR (MW) and RF generated a-C:H layers before and after laser irradiation. The work is described in the following publication: https://doi.org/10.1007/s00339-024-07980-z The data uploaded are the optical constants (n and k) of the a-C:H layers before (base) and after (ROIx) laser irradiation. Please see the article for the nomenclature of the data and for the methods applied ot produce the layers, laser shots, and OK data. KW - Spectroscopic ellipsometry KW - Amorphous hydrogenated carbon layers KW - Laser materials processing KW - Correlative imaging spectroscopy PY - 2024 DO - https://doi.org/10.5281/zenodo.13928596 PB - Zenodo CY - Geneva AN - OPUS4-61855 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ren, L. A1 - Pollard, A. A1 - Hodoroaba, Vasile-Dan T1 - Measurement of Lateral Size of Graphene Oxide Flakes by SEM - An Update of the VAMAS TWA 41 Project P13 N2 - The progress of the VAMAS interlaboratory comparison Project P13 "Lateral size of graphene oxide flakes by SEM" within the Technical Working Area 41 "Graphene and Related 2D Materials" is presented. The challenges at sample preparation on substrates for accurate measurement and image analysis as well as two different image analysis approaches, containing exact guidance how to measure the main descriptors for the lateral size measurement of the imaged graphene oxide flakes with Scanning Electron Microscopy are described. Discrepancies are explained. The inclusion of the results into the corresponding ISO technical specification CD/TS 23879 is also discussed and planned, in relation with the AFM part. T2 - Versailles Project on Advanced Materials and Standards (VAMAS) 50th Steering Committee Meeting CY - London, United Kingdom DA - 15.09.2025 KW - VAMAS KW - Interlaboratory comparison KW - Electron microscopy KW - Lateral size KW - Graphene oxide flakes PY - 2025 UR - https://www.vamas.org/twa41/documents/2023_vamas_twa41_project13_GO_SEM.pdf AN - OPUS4-64228 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zaghdoudi, M. A1 - Kömmling, Anja A1 - Jaunich, Matthias A1 - Wolff, Dietmar T1 - Oxidative ageing of elastomers: experiment and modelling N2 - During an extensive test programme at the Bundesanstalt für Materialforschung und prüfung, material property changes of EPDM O-rings were investigated at different ageing times and two ageing temperatures of 125 ◦ C and 150 ◦ C. To exclude possible diffusion-limited oxidation (DLO) effects that can distort the data, IRHD microhardness measurements were taken over the cross section of compressed O-rings. Continuous stress relaxation measurements were taken on samples free of DLO effects. The additional effect of physical processes to irreversible chemical ones during a long-term thermal exposure is quantified by the analysis of compression set measurements under various test conditions. By combining the different experimental methods, characteristic times relative to the degradation processes were determined. On the basis of experimental data, a microphysically motivated model that takes into account reversible and irreversible processes was developed. The parameter identification strategy of the material model is based on our experimental investigations on homogeneously aged elastomer O-rings. The simulated results are in good agreement with the experiments. KW - Compression Set KW - Compression stress relaxation KW - Modelling KW - Ageing KW - Microhardness PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-609332 DO - https://doi.org/10.1007/s00161-022-01093-9 VL - 36 SP - 289 EP - 297 PB - Springer Nature AN - OPUS4-60933 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hodoroaba, Vasile-Dan A1 - Hörenz, Christoph A1 - Pellegrino, F. A1 - Maurino, V. A1 - Durand, B. A1 - Taché, O. T1 - Nanoparticle size, shape, and concentration measurement at once – two VAMAS pre-standardization projects ready to start N2 - A case study on the TEM analysis of the size and shape distribution of TiO2 bipyramidal nanoparticles prepared on TEM grids was included in the recently published ISO standard ISO 21363. It was agreed to organize at a later stage a second inter-lab comparison with the nanoparticles distributed to the participants as a liquid suspension. Protocols for uniform nanoparticle deposition on suited supports developed and optimized within the EMPIR nPSize project are also prepared to be distributed. For this, we have chosen the VAMAS platform (www.vamas.org) which offers an excellent international infrastructure of laboratories with high competence in nanoparticle measurement. The VAMAS technical working area dedicated to nanoparticle measurement is TWA 34 ‘Nanoparticle populations’. For this type of nanoparticles, the size and shape distributions are the primary parameters to be reported. Due to the good deposition protocols developed, an automated image analysis is enabled (in contrast to the manual analysis of irregular TiO2 nanoparticles. In parallel with the TiO2 nanoparticle exercise, two spherical SiO2 nanoparticle samples with bi-modal size distributions (nominal relative number concentrations of 1:1 and 10:1) are prepared for a second VAMAS inter-lab comparison. Here, the nanoparticle concentration is the primary parameter to be measured. For the imaging methods it is targeted to measure the relative nanoparticle concentrations of the two modes. For the absolute nanoparticle concentration to be measured by imaging methods it is necessary to control the volume of the liquid suspension deposited on the substrate and to obtain such a homogeneous nanoparticle deposition on the substrate which allows to count (or extrapolate) all the deposited particles. KW - Electron microscopy KW - Inter-laboratory comparison KW - Nanoparticles KW - SiO2 KW - TiO2 KW - VAMAS PY - 2021 DO - https://doi.org/10.1017/S1431927621008126 VL - 27 IS - Suppl. 1 SP - 2250 EP - 2251 PB - Cambridge University Press AN - OPUS4-53124 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - EMPIR nPSize Improved Traceability Chain of Nanoparticle Size Measurement - Outcomes for the Strategy/Metrology Groups of ISO/TC 229 Nanotechnologies N2 - The main outcomes of the EMPIR project nPSize are presented and the suitability of the new capabilities (e.g. reference materials, measurement procedures, VAMAS inter-laboratory comparisons) to be standardized and implemented in accredited analytical laboratories is discussed. Complementation and/or filling gaps of published and ongoing standardisation projects on size, shape and number concentration measurements under ISO/TC 229/JWG 2 are offered. T2 - Annual Meeting of ISO/TC 229 Nanotechnologies - Strategy and Metrology Groups CY - Online meeting DA - 06.11.2020 KW - Nanoparticles KW - Size KW - nPSize KW - Inter-laboratory comparison KW - ISO/TC 229 KW - VAMAS PY - 2020 AN - OPUS4-51544 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kömmling, Anja A1 - Jaunich, Matthias A1 - Wolff, Dietmar T1 - Influence of Ageing on Sealability of HNBR, EPDM and FKM O-rings N2 - At BAM, which is the federal institute for materials research and testing in Germany, it is one of our tasks to evaluate the safety of casks designed for transport and/or storage of radioactive material. This includes assessment of elastomeric seals applied in the containers. Besides examining the low-temperature behaviour and irradiation effects of elastomeric seals, it is our goal to evaluate the service lifetime of the seals with regard to the requirements for long-term safety (40 years and more) of the containers. Therefore, we started an accelerated ageing programme with selected rubbers often used for seals (HNBR, EPDM and FKM) which are aged at four different temperatures (75 °C, 100 °C, 125 °C and 150 °C) up to 1 year. In order to assess sealability, O-rings are aged in compression by 25 % (corresponding to the compression during service) between plates as well as in flanges that allow leakage rate measurements. For comparison, uncompressed O-rings are aged as well. Further methods characterising seal performance are compression stress relaxation (CSR) reflecting the loss of sealing force of a compressed seal over time, and compression set (CS) which represents the recovery behaviour of a seal after release from compression. Additionally, hardness is measured for information about the change of mechanical properties. The experimental results indicate that while hardness, CSR and CS show considerable degradation effects, the leakage rate stays constant or even decreases until shrinkage and the loss of resilience of the aged seal leads to the formation of a leakage path. This indicates that static leakage rate, which is the only available direct seal performance criterion, has only limited sensitivity for the degradation of the seal material. T2 - International Sealing Conference CY - Stuttgart, Germany DA - 12.10.2016 KW - Rubber KW - Seal KW - Degradation PY - 2016 SN - 978-3-8163-0674-9 VL - 2016 SP - 551 EP - 563 PB - VDMA AN - OPUS4-38014 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Feltin, N. A1 - Crouzier, L. A1 - Delvallée, A. A1 - Pellegrino, F A1 - Maurino, V. A1 - Bartczak, D. A1 - Goenaga-Infante, H. A1 - Taché, O. A1 - Marguet, S. A1 - Testard, F. A1 - Artous, S. A1 - Saint-Antonin, F. A1 - Salzmann, Christoph A1 - Deumer, J. A1 - Gollwitzer, C. A1 - Koops, R. A1 - Sebaïhi, N. A1 - Fontanges, R. A1 - Neuwirth, M. A1 - Bergmann, D. A1 - Hüser, D. A1 - Klein, T. A1 - Hodoroaba, Vasile-Dan T1 - Metrological Protocols for Reaching Reliable and SI-Traceable Size Results for Multi-Modal and Complexly Shaped Reference Nanoparticles N2 - The study described in this paper was conducted in the framework of the European nPSize project (EMPIR program) with the main objective of proposing new reference certified nanomaterials for the market in order to improve the reliability and traceability of nanoparticle size measurements. For this purpose, bimodal populations as well as complexly shaped nanoparticles (bipyramids, cubes, and rods) were synthesized. An inter-laboratory comparison was organized for comparing the size measurements of the selected nanoparticle samples performed with electron microscopy (TEM, SEM, and TSEM), scanning probe microscopy (AFM), or small-angle X-ray scattering (SAXS). The results demonstrate good consistency of the measured size by the different techniques in cases where special care was taken for sample preparation, instrument calibration, and the clear definition of the measurand. For each characterization method, the calibration process is described and a semi-quantitative table grouping the main error sources is proposed for estimating the uncertainties associated with the measurements. Regarding microscopy-based techniques applied to complexly shaped nanoparticles, data dispersion can be observed when the size measurements are affected by the orientation of the nanoparticles on the substrate. For the most complex materials, hybrid approaches combining several complementary techniques were tested, with the outcome being that the reliability of the size results was improved. KW - Certified reference nanomaterials KW - Traceable nanoparticle size measurements; KW - Hybrid metrology KW - Scanning probe microscopy KW - Small-angle X-ray scattering KW - Electron microscopy PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-571902 DO - https://doi.org/10.3390/nano13060993 SN - 2079-4991 VL - 13 IS - 6 - Special Issue "Identification and Quantification of Nanomaterials" SP - 1 EP - 25 PB - MDPI CY - Basel, CH AN - OPUS4-57190 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Terborg, R. A1 - Hodoroaba, Vasile-Dan T1 - Determination of Thin Film Thickness and Composition using Energy Dispersive EPMA N2 - Electron probe microanalysis (EPMA)is a non-destructive technique which assumes a sample of homogenous (bulk) chemical composition and can, therefore, not be used for thin film samples. However, in combination with one of the possible thin film software packages, STRATAGEM, the thickness as well as the composition of such films on a substrate can be determined. This has been demonstrated for FeNi on Si and SiGe on Al2O3 film systems. For both systems five samples with different elemental composition and a reference were produced and characterised by the Korean research institute KRISS using inductively coupled plasma mass spectrometry (ICP-MS), Rutherford backscattering (RBS), and transmission electron microscopy (TEM). In 2021, a new and open source thin film evaluation programme called BADGERFILM has been released. It can also be used to determine thin film composition and thickness from intensity ratios of the unknown sample and standards (k-ratios). In this contribution, we re-evaluated the data acquired for the FeNi and SiGe systems using the BADGERFILM software package and compared the resulting composition and thickness with the results of the established STRATAGEM software and other reference methods. With the current evaluation, the BADGERFILM software shows good agreement with the composition and thickness calculated by STRATAGEM and provided by the KRISS. These results between two well-known layered material systems analysed with available conventional EMPA approaches (STRATAGEM and direct thickness measurement by TEM) and a new one (BADGERFILM) proves that reliable non-destructive thin film analysis is possible. In this way, we validate the performance of the new software, which is not at all self-explanatory for such complex quantification algorithms lying behind the final quantified results. T2 - EMAS 2023 - 17th European Workshop on Modern Developments and Applications in Microbeam Analysis CY - Krakow, Poland DA - 07.05.2023 KW - Thin films KW - BADGER film KW - Electron probe microanallysis (EPMA) KW - FeNi thin film KW - Al2O3 thin films PY - 2023 UR - https://www.microbeamanalysis.eu/events/event/60-emas-2023-17th-european-workshop-on-modern-developments-and-applications-in-microbeam-analysis AN - OPUS4-57484 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ciornii, Dmitri T1 - Knowledge, Information and Data Readiness Levels (KaRL) approach for Nanorisk Governance N2 - Nanomaterials may have brought many beneficial innovations with them in our daily lives and and have become indispensable for the society. However, one needs to be concerned of the risks which are still unknown and not sufficietly studied and therefore there is a need for a nanorisk governance. At the core of nanorisk governance is gathering, processing and analysing reliable data which will be used for decision making. The challenge is to assure data reliability and transform it into knowledge. To address this challenge, we used analogy to technology readiness level (TRL) approach (developed by NASA), and elaborated knowledge readiness level (KaRL). KaRL is a nine-scale system to categorize data and knowledge (documents) into levels of readiness for particular purposes and to enhance readiness level by using quality and completeness filters, compliance requirements, nanorisk-related tools, stakeholders’ input. By our approach we addressed key issues in nanotechnology such as societal and ethical concerns, circular economy and sustainability, traceability of data, knowledge and decisions. T2 - EC - HORIZON EUROPE NMBP-13 Joint Conference Risk Governance of nanotechnology CY - Online meeting DA - 12.04.2021 KW - Knowledge Readiness Level KW - Nanorisk KW - Nanomaterials KW - Data PY - 2021 AN - OPUS4-52471 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hülagü, Deniz A1 - Tobias, Charlie A1 - Climent Terol, Estela A1 - Gojani, Ardian A1 - Rurack, Knut A1 - Hodoroaba, Vasile-Dan T1 - Generalized Analysis Approach of the Profile Roughness by Electron Microscopy with the Example of Hierarchically Grown Polystyrene–Iron Oxide–Silica Core–Shell–Shell Particles N2 - The roughness as a property of core–shell (CS) microparticles plays a key role in their functionality. Quantitative evaluation of the roughness of CS microparticles is, however, a challenging task with approaches using electron microscopy images being scarce and showing pronounced differences in terms of methodology and results. This work presents a generalized method for the reliable roughness determination of nonplanar specimens such as CS particles from electron microscopic images, the method being robust and reproducible with a high accuracy. It involves a self-written software package (Python) that analyzes the recorded images, extracts corresponding data, and calculates the roughness based on the deviation of the identified contour. Images of single particles are taken by a dual mode scanning electron microscopy (SEM) setup which permits imaging of the same field-of-view of the sample with high resolution and surface sensitive in SE InLens mode as well as in transmission mode (TSEM). Herein, a new type of polystyrene core–iron oxide shell–silica shell particles is developed to serve as a set of lower micrometer-sized study objects with different surface roughness; the analysis of their images by the semiautomatic workflow is demonstrating that the particles’ profile roughness can be quantitatively obtained. KW - Core–shell particles KW - Image analysis KW - Nanoparticles KW - Roughness KW - SEM KW - transmission mode PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-542576 DO - https://doi.org/10.1002/adem.202101344 SP - 1 EP - 9 PB - Wiley-VCH AN - OPUS4-54257 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Towards automated electron microscopy image segmentation for nanoparticles of complex shape by convolutional neural networks N2 - In this contribution different ways are explored with the aim to generate suitable training data for ‘non-ideal’ samples using various approaches, e.g., computer-generated images or unsupervised learning algorithms such as generative adversarial networks (GANs). We used these data to train simple CNNs to produce segmentation masks of SEM images and tested the trained networks on real SEM images of complex nanoparticle samples. The novel use of CNN for the automated analysis of the size of nanoparticles of complex shape and with a high degree of agglomeration has proved to be a promising tool for the evaluation of particle size distribution on a large number of constituent particles. Further development and validation of the preliminary model, respectively larger training and validation data sets are necessary. T2 - Microscopy and Microanalysis 2020 CY - Online meeting DA - 03.08.2020 KW - Nanoparticles KW - Automatisation KW - Image segmentation KW - Convolutional neural networks KW - Electron microscopy PY - 2020 AN - OPUS4-51114 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Kim, K. J. A1 - Yu, H. A1 - Lee, S. M. A1 - Kwon, J. H. A1 - Ruh, H. A1 - Radnik, Jörg A1 - Archanjo, B. S. A1 - Annese, E. A1 - Damasceno, J. C. A1 - Achete, C. A. A1 - Yao, Y. A1 - Ren, L. A1 - Gao, H. A1 - Windover, D. A1 - Matsuzaki, H. A1 - Azuma, Y. A1 - Zhang, L. A1 - Fujimoto, T. A1 - Jordaan, W. A. A1 - Reed, B. A1 - Shard, A. G. A1 - Cibik, L. A1 - Gollwitzer, C. A1 - Krumrey, M. T1 - Final report of CCQM-K157 for the measurement of the amount of substance of HfO2 expressed as the thickness of nm films N2 - The key comparison CCQM-K157 for the thickness measurement of HfO2 films was performed by the Surface Analysis Working Group (SAWG) of the Consultative Committee for Amount of Substance (CCQM). The aim of CCQM-K157 is to establish the measurement traceability and to ensure the equivalency in the measurement capability of national metrology institutes for the thickness measurement of HfO2 films. In this key comparison, the thicknesses of six HfO2 films with the nominal thickness range from 0.7 nm to 6 nm were compared by x-ray photoelectron spectroscopy (XPS), x-ray reflectometry (XRR), transmission electron microscopy (TEM), spectroscopic ellipsometry (SE) and medium energy ion scattering spectrometry (MEIS). To reach the main text of this paper, click on Final Report. Note that this text is that which appears in Appendix B of the BIPM key comparison database https://www.bipm.org/kcdb/. The final report has been peer-reviewed and approved for publication by the CCQM, according to the provisions of the CIPM Mutual Recognition Arrangement (CIPM MRA). KW - CCQM KW - Thin Films KW - HfO2 KW - thickness KW - XPS PY - 2023 DO - https://doi.org/10.1088/0026-1394/60/1A/08010 VL - 60 SP - 08010 PB - IOP AN - OPUS4-63049 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Radnik, Jörg A1 - Hodoroaba, Vasile-Dan A1 - Jungnickel, H. A1 - Tentschert, J. A1 - Luch, A. A1 - Sogne, V. A1 - Maier, F. A1 - Burr, L. A1 - Schmid, D. A1 - Yoon, T.-H. A1 - Petters, R. A1 - Briffa, S.M. A1 - Valsami-Jones, E. T1 - Automation and Standardization—A Coupled Approach Towards Reproducible Sample Preparation Protocols for Nanomaterial Analysis N2 - Whereas the characterization of nanomaterials using different analytical techniques is often highly automated and standardized, the sample preparation that precedes it causes a bottleneck in nanomaterial analysis as it is performed manually. Usually, this pretreatment depends on the skills and experience of the analysts. Furthermore, adequate reporting of the sample preparation is often missing. In this overview, some solutions for techniques widely used in nano-analytics to overcome this problem are discussed. Two examples of sample preparation optimization by au-tomation are presented, which demonstrate that this approach is leading to increased analytical confidence. Our first example is motivated by the need to exclude human bias and focuses on the development of automation in sample introduction. To this end, a robotic system has been de-veloped, which can prepare stable and homogeneous nanomaterial suspensions amenable to a variety of well-established analytical methods, such as dynamic light scattering (DLS), small-angle X-ray scattering (SAXS), field-flow fractionation (FFF) or single-particle inductively coupled mass spectrometry (sp-ICP-MS). Our second example addresses biological samples, such as cells exposed to nanomaterials, which are still challenging for reliable analysis. An air–liquid interface has been developed for the exposure of biological samples to nanomaterial-containing aerosols. The system exposes transmission electron microscopy (TEM) grids under reproducible conditions, whilst also allowing characterization of aerosol composition with mass spectrometry. Such an approach enables correlative measurements combining biological with physicochemical analysis. These case studies demonstrate that standardization and automation of sample preparation setups, combined with appropriate measurement processes and data reduction are crucial steps towards more reliable and reproducible data. KW - Sample preparation KW - Automation KW - Nanomaterial analysis KW - Standardization PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-543988 DO - https://doi.org/10.3390/molecules27030985 VL - 27 IS - 3 SP - 1 EP - 22 PB - MDPI AN - OPUS4-54398 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Hodoroaba, Vasile-Dan A1 - Fontanges, R. A1 - Delvallée, A. A1 - Deumer, J. A1 - Salzmann, C. A1 - Crouzier, L. A1 - Gollwitzer, C. A1 - Klein, T. A1 - Koops, R. A1 - Sebaihi, N. A1 - Pauw, Brian Richard A1 - Smales, Glen Jacob A1 - Artous, S. A1 - Taché, O. A1 - Feltin, N. T1 - Report on full algorithm sequences for nanoparticle detection and size measurement as developed on both a physical basis and by machine learning N2 - he main objective of the nPSize project is to improve the measurement capabilities for nanoparticle size based on both measurement methods traceable to SI units and new reference materials. Two basic approaches have been used in order to develop measurement procedures resulting in traceable results of the nanoparticle size distribution: physical modelling for the methods used in the project (TSEM, SEM, AFM and SAXS) and machine learning. Physical modelling: In this part, the physical models associated with different shape measurements for the techniques TSEM, SEM, AFM and SAXS have been collected and further developed with the aim to simulate the resulting signal as measured by the individual methods. Uncertainties and traceability associated with each model were investigated and evaluated. In the following, the progress on these physical models is reported for each individual method. Machine Learning modelling: The aim of this part is to use machine learning to enable automatic measurement of nanoparticle shape from expert a-priori information only. No physical model will be used as a-priori information in this task. The accuracy and traceability of the size results obtained by each technique will be analyzed and compared with the physical modelling. A machine learning database will then be used to create automatic detection algorithms. KW - Nanoparticles KW - Particle size distribution KW - SEM KW - TSEM KW - TEM KW - SAXS KW - AFM PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-546531 DO - https://doi.org/10.5281/zenodo.5807864 SP - 1 EP - 20 PB - Zenodo CY - Geneva AN - OPUS4-54653 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Vladár, A. E. A1 - Hodoroaba, Vasile-Dan ED - Hodoroaba, Vasile-Dan ED - Unger, Wolfgang ED - Shard, A. G. T1 - Characterization of nanoparticles by scanning electron microscopy N2 - In this chapter sample preparation, image acquisition, and nanoparticle size and shape characterization methods using the scanning electron microscope (SEM) in reflective and transmitted working modes are described. These help in obtaining reliable, highly repeatable results. The best solutions vary case-by-case and depend on the raw (powdered or suspension) nanoparticle material, the required measurement uncertainty and on the performance of the SEM. KW - Nanoparticles KW - Sample preparation KW - Electron microscopy KW - SEM KW - Size measurement KW - Shape KW - Threshold PY - 2020 SN - 978-0-12-814182-3 DO - https://doi.org/10.1016/B978-0-12-814182-3.00002-X SP - 7 EP - 27 PB - Elsevier CY - Amsterdam AN - OPUS4-50120 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias A1 - Grelle, Tobias A1 - Wolff, Dietmar T1 - Low temperature properties of elastomer seals - Comparison between purely static and partially released seals - N2 - Rubber is widely used as sealing material in various applications. In many fields the function of seal materials at low temperatures is necessary. Therefore the understanding of failure mechanisms that lead to leakage at low temperatures is of high importance. It is known that the material properties of rubbers are strongly temperature dependent. At low temperatures this is caused by the rubber-glass transition (abbr. glass transition). During continuous cooling the material changes from rubber-like entropy-elastic behaviour to stiff energy-elastic behaviour, that allows nearly no strain or retraction, due to the glass transition. Hence rubbers are normally used above their glass transition but the minimum working temperature limit is not defined precisely, what can cause problems during application. Therefore the lower operation temperature limit of rubber seals should be determined in dependence of the material properties. In the past we investigated the material properties and sealing behaviour of elastomeric seals at low temperatures. Additionally we started to study the effect of a small partial release of elastomer seals at low temperatures. To study the influence of dynamic events on seal performance and to enhance the understanding of occurring seal failure, a setup for a fast partial seal release was designed. In this contribution we focus on the correlation of material properties and component behaviour under different application conditions. It is desired to widen the understanding of the process of seal failure at low temperature. T2 - 12. Kautschuk-Herbst-Kolloquium CY - Hannover, Germany DA - 22.11.2016 KW - Seal properties KW - Low temperature KW - Partial release KW - Leakage rate PY - 2016 SN - 9783981407648 SP - 34 AN - OPUS4-38501 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kömmling, Anja A1 - Grelle, Tobias A1 - Jaunich, Matthias A1 - Goral, Milan A1 - Wolff, Dietmar T1 - Three-dimensional thermal expansion of neat and irradiated (U)HMWPE materials at elevated temperatures N2 - The thermal expansion of polymeric parts can be an issue in many applications where the available space is limited, or exact dimensions of the part are required. For this study, a device was designed and built that allowed measuring the thermal expansion simultaneously in all three spatial directions on cubic samples with real-scale dimensions (78 mm edge length). The results are shown between 25 °C and 125 °C for two PE materials, one HMWPE and one tempered UHMWPE, for non-irradiated samples as well as cubes that have been irradiated with 100 and 400 kGy. The results measured with the new device were very similar to those measured with conventional thermo-mechanical analysis equipment and to literature data of UHMWPE. The HMWPE material shows a much larger thermal expansion coefficient in one direction compared to the other two directions during the first heating due to frozen stresses from the pressing step during material manufacturing. These stresses are mostly released by the expansion during the first heating, so that the expansion during the second heating is more uniform. The overall volumetric expansion is the same for both heating runs. By contrast, the tempered UHMWPE material shows no significant difference between first and second heating run, as the stresses from processing could already relax in the tempering step. The irradiation treatment does not affect the values significantly for the given test set-up. KW - Lupolen KW - Ultra high molecular weight polyethylene KW - GUR KW - Coefficient of thermal expansion KW - High temperature PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-563987 DO - https://doi.org/10.1016/j.polymertesting.2022.107841 SN - 0142-9418 VL - 117 SP - 1 EP - 8 PB - Elsevier Ltd. AN - OPUS4-56398 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Arinchtein, A. A1 - Ye, M.-Y. A1 - Yang, Q. A1 - Kreyenschulte, C. A1 - Wagner, Andreas A1 - Frisch, M. A1 - Brückner, A. A1 - Kondratenko, E. A1 - Kraehnert, R. T1 - Dynamics of Reaction-Induced Changes of Model-Type Iron Oxide Phases in the CO2-Fischer-Tropsch-Synthesis N2 - Iron-based catalysts are employed in CO2-FTS due to their ability to convert CO2 into CO in a first step and their selectivity towards higher hydrocarbons in a second CO hydrogenation step. According to the literature, iron carbides represent the active phase for hydrocarbon formation and are claimed to emerge in the presence of CO. We propose nanostructured FeOx films as model systems to assess information about the complex phase transformations during CO2-FTS. Mesoporous hematite, ferrihydrite, maghemite, maghemite/magnetite films were exposed to CO2-FTS atmospheres at 20 bar and 300°C. Up to three distinct phases were observed depending on the timeon-stream (TOS): a sintered maghemite/magnetite phase, a carbidic core-shell structure, and a low-crystalline, needle-type oxide phase. Our findings indicate that the formation of an intermediary maghemite/magnetite phase, predominant after short TOS (30 h), precedes the evolution of the carbide phase. Yet, even after prolonged TOS (185 h), no full conversion into a bulk carbide is observed. KW - Nanostructured FeOx films KW - CO2 KW - Scanning Auger Spectroscopy PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-549709 DO - https://doi.org/10.1002/cctc.202200240 SN - 1867-3880 VL - 14 IS - 14 SP - 1 EP - 11 PB - Wiley-VCH AN - OPUS4-54970 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Mech, A. A1 - Rauscher, H. A1 - Babick, F. A1 - Hodoroaba, Vasile-Dan A1 - Wohlleben, W. A1 - Marvin, H. A1 - Weigel, S. A1 - Brüngel, R. A1 - Friedrich, C. M. T1 - The NanoDefine Methods Manual - Part 1: The NanoDefiner Framework and Tools N2 - The present series of reports, the NanoDefine Methods Manual, has been developed within the NanoDefine project 'Development of an integrated approach based on validated and standardized methods to support the implementation of the EC recommendation for a definition of nanomaterial', funded by the European Union's 7th Framework Programme, under grant agreement 604347. In 2011 the European Commission (EC) published a recommendation for a definition of the term 'nanomaterial', the EC NM Definition, as a reference to determine whether an unknown material can be considered as a 'nanomaterial' for regulatory purposes1. One challenge is the development of methods that reliably identify, characterize and quantify nanomaterials (NM) both as substances and in various products and matrices. The overall goal of NanoDefine was to support the implementation of the EC NM Definition. It can also support the implementation of any NM definition based on particle size. The project has developed an integrated approach, which allows identifying any material as a nano- or not a nanomaterial according to the EC NM Definition. NanoDefine explicitly supported the governance challenges associated with the implementation of legislation concerning nanomaterials by: - addressing the issues on availability of suitable measuring techniques, reference materials, validated methods, acceptable to all stakeholders (authorities, policy makers, commercial firms), - developing an integrated and interdisciplinary approach and a close international co-operation and networking with academia, commercial firms and standardization bodies. Thus, the NanoDefine Methods Manual provides guidance on practical implementation of the EC NM Definition throughout the nanomaterial characterization process, and on the characterization techniques employed as well as their application range and limits. It assists the user in choosing the most appropriate measurement method(s) to identify any substance or mixture for a specific purpose, according to the EC NM Definition of a nanomaterial. The NanoDefine project also explored how to assess a material against the criteria of the definition through proxy solutions, i.e. by applying measurement techniques that indirectly determine the x50. Those findings were developed through empirically based scientific work and are included in Part 1 of this Manual. As they go beyond the text of the EC NM Definition, they may be used as practical approach to indicate whether a material is a nanomaterial or not, but keeping in mind that they should not be taken as recommendation for the implementation of the EC NM Definition in a regulatory context. The NanoDefine Methods Manual consists of the following three parts:  Part 1: The NanoDefiner Framework and Tools  Part 2: Evaluation of Methods  Part 3: Standard Operating Procedures (SOPs) Part 1 covers the NanoDefiner framework, general information on measurement methods and performance criteria and tools developed by NanoDefine such as a materials categorisation system, a decision support flow scheme and an e-tool. Part 2 discusses the outcome of the evaluation of the nanomaterials characterisation methods for measuring size. Part 3 presents the 23 Standard Operating Procedures developed within the NanoDefine project. The current document is part 1. KW - Nanomaterial KW - Nanoparticles KW - NanoDefine KW - Nanoparticle size distribution KW - Nanomaterial classification KW - Framework KW - Tools PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-503699 SN - 978-92-76-11950-0 DO - https://doi.org/10.2760/55181 SN - 1831-9424 SP - 1 EP - 89 PB - Publications Office of the European Union CY - Luxembourg AN - OPUS4-50369 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mrkwitschka, Paul A1 - Abram, Sarah-Luise A1 - Rühle, Bastian A1 - Hodoroaba, Vasile-Dan T1 - Understanding Correlative Electron Microscopy Imaging with SEM, STEM-in-SEM and TEM for the Accurate Characterization of Size and Shape of Iron Oxide Nanoparticles N2 - The recently certified reference material (CRM) BAM-N012 as cubical iron oxide FeOx nanoparticles (NPs) of 8 nm area equivalent square edge length (ESL) and the RM candidate BAM-N013 as nearly spherical NPs of 22 nm size were analyzed in detail by electron microscopy (EM). For the metrological characterization with SEM, STEM in SEM and TEM, the understanding of the imaging contrasts and sensitivities, and the correct interpretation of the (art)effects which are inherent to each detection mode is necessary. The same sample areas with NPs deposited on a TEM grid were analyzed by two SEM acquisition modes, i. e. SE InLens and STEM in SEM using a dedicated transmission sample holder, and further, correlatively, analyzed with TEM. With increasing kV, SE InLens shows increasing particle size (unless overcharging at the particle boundaries is filtered), as a known effect. For STEM-in-SEM the particle size decreases significantly and individual particles are identified easier (at 2 kV only a few single particles can be detected automatically). ❑ Documentation of the sample preparation and measurement conditions (including optimization process) is important for reproducibility. ❑ Plasma cleaning, analysis in the transmission mode at SEM is recommended for FeOx NPs. ❑ Selection of the threshold algorithm can significantly alter the reported ECD. KW - Nanoparticles KW - Iron oxide KW - Electron microscopy KW - Reference materials KW - Particle size distribution KW - Imaging PY - 2024 DO - https://doi.org/10.1093/mam/ozae044.339 VL - 30 IS - Supplement_1 SP - 710 EP - 711 PB - Oxford University Press (OUP) AN - OPUS4-61007 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Advanced Characterization of the Surface Morphology and Chemistry within nano@BAM N2 - Both essential aspects of the surface of solid matter, its morphology and chemistry, are studied traditionally at BAM starting in the 60’s with different cyclical research focus areas, mostly related either to applicative research or method development. In the recent years, the focus has shifted almost exclusively to the nano-analytics of advanced materials such as complex nanoparticles, (ultra)thin films/coatings, nanocomposites, 2D materials, energy materials, etc. This is also the reason why BAM has established recently the new Competence Center nano@BAM (www.bam.de/Navigation/DE/Themen/Material/Nanotechnologie/sichere-nanomaterialien.html) with the five sub-fields nanoCharacterisation, nanoMaterial, nanoSafety, nanoData and nanoTechnology. The link to the BAM central guidelines to the safety in technology and chemistry is given by the development of reference products such as reference measurement procedures, reference (nano)materials, and newly reference data sets. Thus, an internationally well-networked group in surface analysis has been established @BAM, with regular contributions to integral analytical characterization with metrological and standardization background. Examples of newly developed methodical approaches will be given with an emphasis on correlative nano-analysis of morphology and chemistry of nanomaterials. Correlative imaging by STEM-in-SEM with high-resolution SEM and EDX, and further with AFM or the new technique TKD (Transmission Kikuchi Diffraction) will be explained on various examples of nanostructures, both as starting materials and embedded/functionalized nanoparticles in products. The unique analytical benefits of the Auger electron probe as a veritable nano-tool for surface chemistry will be highlighted. The panoply of advanced surface characterization methods @BAM is completed by discussing examples of hybrid analysis of the bulk of nanomaterials by X-ray Spectroscopy with the highest surface-sensitive methods X-ray Photoelectron Spectroscopy (XPS) and Time-of-Flight Secondary Ion Mass Spectrometry (ToF-SIMS). Particularly for the analysis of the surface chemistry of nanostructures, such as the completeness of the shells of core-shell nanoparticles or in-depth and lateral gradients of chemistry within mesoporous thin layers, the latter methods are inherent. Other special developments like approaches for the quantitative determination of the roughness of particle surface by electron microscopy or for the quantitative determination of the porosity of thin mesoporous layers by electron probe microanalysis (EPMA) with SEM will be presented. T2 - Seminar of the Academic Centre for Materials and Nanotechnology CY - Online meeting DA - 12.05.2022 KW - Nanoparticles KW - Thin films KW - Nano Characterisation KW - Nanomaterials KW - Surface morphology KW - Surface chemistry PY - 2022 UR - https://www.agh.edu.pl/en/info/article/seminar-advanced-characterization-of-the-surface-morphology-and-chemistry-within-nanobam/ AN - OPUS4-54820 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröder, Jakob A1 - Evans, Alexander A1 - Mishurova, Tatiana A1 - Ulbricht, Alexander A1 - Sprengel, Maximilian A1 - Serrano-Munoz, Itziar A1 - Fritsch, Tobias A1 - Kromm, Arne A1 - Kannengießer, Thomas A1 - Bruno, Giovanni T1 - Diffraction-Based Residual Stress Characterization in Laser Additive Manufacturing of Metals N2 - Laser-based additive manufacturing methods allow the production of complex metal structures within a single manufacturing step. However, the localized heat input and the layer-wise manufacturing manner give rise to large thermal gradients. Therefore, large internal stress (IS) during the process (and consequently residual stress (RS) at the end of production) is generated within the parts. This IS or RS can either lead to distortion or cracking during fabrication or in-service part failure, respectively. With this in view, the knowledge on the magnitude and spatial distribution of RS is important to develop strategies for its mitigation. Specifically, diffraction-based methods allow the spatial resolved determination of RS in a non-destructive fashion. In this review, common diffraction-based methods to determine RS in laser-based additive manufactured parts are presented. In fact, the unique microstructures and textures associated to laser-based additive manufacturing processes pose metrological challenges. Based on the literature review, it is recommended to (a) use mechanically relaxed samples measured in several orientations as appropriate strain-free lattice spacing, instead of powder, (b) consider that an appropriate grain-interaction model to calculate diffraction-elastic constants is both material- and texture-dependent and may differ from the conventionally manufactured variant. Further metrological challenges are critically reviewed and future demands in this research field are discussed. KW - Laser-based additive manufacturing KW - Residual stress analysis KW - X-ray and neutron diffraction KW - Diffraction-elastic constants KW - Strain-free lattice spacing PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-538054 DO - https://doi.org/10.3390/met11111830 VL - 11 IS - 11 SP - 1830 PB - MPDI CY - Basel AN - OPUS4-53805 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bresch, Sophie A1 - Mieller, Björn A1 - Moos, R. A1 - Rabe, Torsten T1 - Lowering the sintering temperature of calcium manganate for thermoelectric applications N2 - This study combines three different approaches to lower the sintering temperature of Sm-doped CaMnO3 to save energy in production and facilitate co-firing with other low-firing oxides or metallization. The surface energy of the powder was increased by fine milling, sintering kinetics were enhanced by additives, and uniaxial pressure during sintering was applied. The shrinkage, density, microstructure, and thermoelectric properties were evaluated. Compared to micro-sized powder, the use of finely ground powder allows us to lower the sintering temperature by 150 K without reduction of the power factor. By screening the effect of various common additives on linear shrinkage of CaMnO3 after sintering at 1100 ○C for 2 h, CuO is identified as the most effective additive. Densification at sintering temperatures below 1000 ○C can be significantly increased by pressure-assisted sintering. The power factor at room temperature of CaMnO3 nano-powder sintered at 1250 ○C was 445 μW/(m K2). Sintering at 1100 ○C reduced the power factor to 130 μW/(m K2) for CaMnO3 nano-powder, while addition of 4 wt.% CuO to the same powder led to ∼290 μW/(m K2). The combination of fine milling, CuO addition, and pressureassisted sintering at 950 ○C resulted in a power factor of ∼130 μW/(m K2). These results show that nano-sized powder and CuO addition are successful and recommendable strategies to produce CaMnO3 with competitive properties at significantly reduced temperatures and dwell times. KW - Sintering additive KW - Liquid phase sintering KW - Pressure assisted sintering PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-555467 DO - https://doi.org/10.1063/5.0098015 SN - 2158-3226 VL - 12 IS - 8 SP - 1 EP - 9 PB - American Institute of Physics (AIP) CY - New York, NY AN - OPUS4-55546 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bruno, Giovanni A1 - Maierhofer, Christiane T1 - Advanced Characterization and On-Line Process Monitoring of Additively Manufactured Materials and Components N2 - Additive manufacturing (AM) techniques have risen to prominence in many industrial sectors. This rapid success of AM is due to the freeform design, which offers enormous possibilities to the engineer, and to the reduction of waste material, which has both environmental and economic advantages. Even safety-critical parts are now being produced using AM. This enthusiastic penetration of AM in our daily life is not yet paralleled by a thorough characterization and understanding of the microstructure of materials and of the internal stresses of parts. The same holds for the understanding of the formation of defects during manufacturing. While simulation efforts are sprouting and some experimental techniques for on-line monitoring are available, still little is known about the propagation of defects throughout the life of a component (from powder to operando/service conditions). This Issue was aimed at collecting contributions about the advanced characterization of AM materials and components (especially at large-scale experimental facilities such as Synchrotron and Neutron sources), as well as efforts to liaise on-line process monitoring to the final product, and even to the component during operation. The goal was to give an overview of advances in the understanding of the impacts of microstructure and defects on component performance and life at several length scales of both defects and parts. KW - Non-destructive Testing KW - Additive Manufacturing KW - Materials Characterization KW - Online Monitoring KW - Residual Stress KW - Thermography KW - Computed Tomography PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-556833 DO - https://doi.org/10.3390/met12091498 VL - 12 IS - 9 SP - 1 EP - 3 PB - MDPI CY - Basel, Schweiz AN - OPUS4-55683 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Charmi, Amir T1 - A multiscale numerical framework for the simulation of anistropic material response of additively manufactured stainless steel 316L undergoing large plastic deformation N2 - Additive manufacturing (AM) offers significantly greater freedom of design compared to conventional manufacturing processes since the final parts are built layer by layer. This enables metal AM, also known as metal 3D printing, to be utilized for improving efficiency and functionality, for the production of parts with very complex geometries, and rapid prototyping. However, despite many technological advancements made in recent years, several challenges hinder the mass adoption of metal AM. One of these challenges is mechanical anisotropy which describes the dependency of material properties on the material orientation. Therefore, in this work, stainless steel 316L parts produced by laser-based powder bed fusion are used to isolate and understand the root cause of anisotropy in AM parts. Furthermore, an efficient and accurate multiscale numerical framework is presented for predicting the deformation behavior of actual AM parts on the macroscale undergoing large plastic deformations. Finally, a novel constitutive model for the plastic spin is formulated to capture the influence of the microstructure evolution on the material behavior on the macroscale. KW - Additive Fertigung KW - Austenitischer Stahl KW - Finite-Elemente-Methode KW - Mehrskalenmodell KW - Simulation PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:gbv:wim2-20240207-173356-002 DO - https://doi.org/10.25643/dbt.59550 SP - 1 EP - 163 PB - Bauhaus-Universität Weimar CY - Weimar AN - OPUS4-59511 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bresch, Sophie A1 - Stargardt, Patrick A1 - Moos, Ralf A1 - Mieller, Björn T1 - Co‐Fired Multilayer Thermoelectric Generators Based on Textured Calcium Cobaltite N2 - Thermoelectric generators are very attractive devices for waste heat energy harvesting as they transform a temperature difference into electrical power. However, commercially available generators show poor power density and limited operation temperatures. Research focuses on high‐temperature materials and innovative generator designs. Finding the optimal design for a given material system is challenging. Here, a theoretical framework is provided that allows appropriate generator design selection based on the particular material properties. For high‐temperature thermoelectric oxides, it can be clearly deduced that unileg multilayer generators have the highest potential for effective energy harvesting. Based on these considerations, prototype unileg multilayer generators from the currently best thermoelectric oxide Ca3Co4O9 are manufactured for the first time by industrially established ceramic multilayer technology. These generators exhibit a power density of 2.2 mW/cm² at a temperature difference of 260 K, matching simulated values and confirming the suitability of the technology. Further design improvements increase the power density by a factor of 22 to facilitate practicable power output at temperature differences as low as 7 K. This work demonstrates that reasonable energy harvesting at elevated temperatures is possible with oxide materials and appropriate multilayer design. KW - Optical and Magnetic Materials KW - Electronic PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-596306 DO - https://doi.org/10.1002/aelm.202300636 SN - 2199-160X VL - 10 IS - 3 SP - 1 EP - 12 PB - Wiley VHC-Verlag AN - OPUS4-59630 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fardan, Ahmed A1 - Fazi, Andrea A1 - Peng, Ru Lin A1 - Mishurova, Tatiana A1 - Thuvander, Mattias A1 - Bruno, Giovanni A1 - Brodin, Håkan A1 - Hryha, Eduard T1 - Fine-Tuning Melt Pools and Microstructures: Taming Cracks in Powder Bed Fusion—Laser Beam of a non-weldable Ni-base Superalloy N2 - Powder Bed Fusion – Laser Beam (PBF-LB) of high γ’ strengthened Ni-base superalloys, such as CM247LC, is of great interest for high temperature applications in gas turbines. However, PBF-LB of CM247LC is challenging due to the high cracking susceptibility during PBF-LB processing (solidification cracking) and heat treatment (strain age cracking, mostly caused by residual stresses). This study focuses on understanding the impact of process parameters on microstructure, residual stresses and solidification cracking. Laser power (P), speed (v) and hatch spacing (h) were varied while the layer thickness (t) was fixed. The melt pool size and shape were found to be key factors in minimizing solidification cracking. Narrower and shallower melt pools, achieved using a low line energy density (LED = P/v ≤ 0.1 J/mm), gave low crack densities (0.7 mm/mm2). A tight hatch spacing (h = 0.03 mm) resulted in reduced lack of fusion porosity. Electron backscatter diffraction investigations revealed that parameters giving finer microstructure with 〈100〉crystallographic texture had low crack densities provided they were processed with a low LED. Atom probe tomography elucidated early stages of spinodal decomposition in the as-built condition, where Cr and Al cluster separately. The extent of spinodal decomposition was found to be affected by the LED and the hatch spacing. Samples with low LED and small hatch spacing showed higher degrees of spinodal decomposition. X-ray diffraction residual stress investigations revealed that the residual stress is proportional to the volumetric energy density (VED = P/(v. h. t)). Although low residual stresses can be achieved by using low VED, there is a high risk of lack of fusion. Hence, other parameters such as modified scan strategy, build plate pre-heating and pulsed laser mode, must be further explored to minimize the residual stresses to reduce the strain age cracking susceptibility. KW - Additive manufacturing KW - X-ray CT KW - Non-weldable superalloy KW - Solidification cracking PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-597340 DO - https://doi.org/10.1016/j.mtla.2024.102059 SN - 2589-1529 VL - 34 IS - 102059 SP - 1 EP - 16 PB - Elsevier B.V. AN - OPUS4-59734 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Roveda, Ilaria A1 - Mishurova, Tatiana A1 - Evans, Alexander A1 - Fitch, Andrew N. A1 - Haubrich, Jan A1 - Requena, Guillermo A1 - Bruno, Giovanni A1 - Serrano-Munoz, Itziar T1 - Evolution of interphase stress over a crack propagation plane as a function of stress relief heat treatments in a PBF‐LB/M AlSi10Mg alloy N2 - AbstractIn this study, we compare the residual stress state in a laser powder bed fusion (PBF‐LB/M) AlSi10Mg alloy in the as‐built (AB) condition with that after two different heat treatments (265 °C for 1 h, HT1; and 300 °C for 2 h, HT2). The bulk residual stress (RS) is determined using synchrotron X‐ray diffraction (SXRD), and near‐surface profiles are determined using laboratory energy‐dispersive X‐ray diffraction (EDXRD). The EDXRD results do not reveal any notable difference between the conditions at a depth of 350 μm, suggesting that the machining process yields a comparable residual stress state in the near‐surface regions. On the other hand, the SXRD results show that HT1 is more effective in relieving the bulk RS. It is observed that HT1 reduces the RS state in both the aluminium matrix and the silicon network. In addtion, HT2 does not have a significant impact on relaxing the RS as‐built state of the matrix, although it does induce a reduction in the RS magnitudes of the Si phase. It is concluded that the heat treatment stress relieving is effective as long as the Si‐network is not disaggregated. KW - Interphase residual stress KW - Laboratory energy-dispersive X-ray diffraction (EDXRD) KW - PBFLB/M AlSi10Mg alloy KW - Stress-relief heat-treatments KW - Synchrotron X-ray diffraction (SXRD) PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-597591 DO - https://doi.org/10.1111/str.12475 VL - 60 IS - 6 SP - 1 EP - 13 PB - John Wiley & Sons Ltd. AN - OPUS4-59759 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Cabo Rios, Alberto A1 - Mishurova, Tatiana A1 - Cordova, Laura A1 - Persson, Mats A1 - Bruno, Giovanni A1 - Olevsky, Eugene A1 - Hryha, Eduard T1 - Ex-situ characterization and simulation of density fluctuations evolution during sintering of binder jetted 316L N2 - Efficient density evolution during sintering of the as-printed component is vital to reach full densification and required properties of binder jet (BJT) components. However, due to the high porosity and brittle nature of the green compact, analysis of the microstructure development during sintering is very difficult, resulting in lack of understanding of the densification process. Density development from green state (57 ± 1.6 %) up to full density (99 ± 0.3 %) was characterized by high-resolution synchrotron X-Ray computed tomography (SXCT) on BJT 316L samples from ex-situ interrupted sintering tests. Periodicity of density fluctuations along the building direction was revealed for the first time and was related to the layer thickness of ~ 42 μm during printing that decreased down to ~ 33 μm during sintering. Sintering simulations, utilizing a continuum sintering model developed for BJT, allowed to replicate the density evolution during sintering with a mean error of 2 % and its fluctuation evolution from green (1.66 %) to sintered (0.56 %) state. Additionally, simulation of extreme particle size segregation (1 μm to 130 μm) suggested that non-optimized printing could lead to undesirable density fluctuation amplitude rapid increase (~10 %) during sintering. This might trigger the nucleation of defects (e.g., layer delamination, cracking, or excessive residual porosity) during the sintering process. KW - Additive manufacturing KW - Synchrotron X-ray CT KW - Binder Jetting KW - Sintering KW - FEM Simulation PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-594389 DO - https://doi.org/10.1016/j.matdes.2024.112690 SN - 0264-1275 VL - 238 SP - 1 EP - 18 PB - Elsevier AN - OPUS4-59438 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sprengel, Maximilian T1 - Towards the optimization of post laser powder bed fusion stress relieve treatments of stainless steel 316L N2 - The formation of high magnitude residual stresses is inherent in laser powder bed fused processed austenitic steel 316L. Post-process heat treatments to relieve these stresses are necessary. In this study, heat treatment temperatures of 450°C, 800°C and 900°C were applied in order to avoid excessive sensitization. This temperature range thereby encompassed the upper and lower bounds for stress relieving treatment of this material. The residual stresses were determined by neutron diffraction and the evolution of the microstructure was monitored using scanning electron microscopy and electron backscattered diffraction. The results show that a full relaxation of the residual stresses is achieved when applying 900°C for 1 hour, which seems to be closely related to the dissolution of the subgrain solidification cellular structure. T2 - 2nd Workshop on In-situ Monitoring and Microstructure Development in Additive Manufacturing CY - Online meeting DA - 19.04.2021 KW - Residual Stress KW - Additive Manufacturing KW - Steel PY - 2021 AN - OPUS4-52709 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Bernd R. T1 - Charakterisierung der Porositäts- und Rissdichteentwicklung in Wärmedämmschichten von Gasturbinenschaufeln mittels Synchrotron Refraktions Radiographie N2 - Die Degradation von Wärmedämmschichten(thermal barrier coatings - TBCs) in Gasturbinen durch glasartige Calcium-Magnesium-Aluminiumsilikat (CMAS)Ablagerungen aus verschiedenen Quellen istseit vielen Jahren ein anhaltendes Problem. In dieser Studie wurde mit Hilfe derSynchrotron-Röntgen-Refraktions-Radiographie (SXRR), und vergleichend mit der Elektronenmikroskopie, das Eindringen von CMAS in die poröse Struktur von atmosphärisch plasmagespritzten (APS)TBCs sowie die Bildung und das Wachstum von Rissen unter thermisch zyklischer Belastung untersucht. Die Ergebnisse deuten darauf hin, dass die Infiltration sowie deren Kinetik im Brenner-Teststand wesentlich vom Benetzungsverhalten des CMAS beeinflusst werden. Trotz desoffensichtlichen Angriffs von CMAS auf die Korngrenzen hat die Wechselwirkung von Yttriumdioxid-stabilisiertem Zirkoniumdioxid (YSZ) mit intrudiertem CMAS keinen unmittelbaren Einfluss auf die Struktur und Dichte der innen Oberflächen(Risse, Poren). In einem späteren Stadium wird die Bildung von Rissen senkrecht zur äußeren Oberfläche in einer breiteren Zone der TBC-Schicht beobachtet. T2 - DGZfP-Jahrestagung 2021 CY - Online meeting DA - 10.05.2021 KW - Thermal barrier coatings KW - TBC KW - SXRR - Synchrotron X-ray Refraction Radiography KW - CMAS - Calcium-Magnesium-Aluminiumsilikat PY - 2021 UR - https://jahrestagung.dgzfp.de/Programm#P32 AN - OPUS4-52665 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kupsch, Andreas T1 - Bestimmung der Mikrostruktur und Simulation des Schädigungsverhaltens von lasergesintertem Polyamid 12 unter quasistatischer Zugbelastung N2 - Um das Material- und Schädigungsverhalten von additiv gefertigtem Polyamid 12 (PA12) unter quasistatischer Belastung zu charakterisieren, wurden mechanische Tests und Röntgenverfahren zur Bestimmung der Mikrostruktur eingesetzt. Die Proben wurden nach dem Prinzip des Selektiven Lasersinterns (SLS) hergestellt. Unter quasistatischer Belastung mit Haltezeiten ergab sich ein visko¬plastisches Materialverhalten. Im Zugversuch wurde eine maximale Zugfestigkeit von 40.6 MPa und eine Bruchdehnung von 7.4% beobachtet. Mittels Röntgenrefraktion wurde eine Erhöhung von inneren Oberflächen beobachtet, die senkrecht zur Zugrichtung orientiert sind. Die Analyse der Gesamtporosität aus Computertomographie-Messungen ergab keine Änderung infolge der Zugbelastung. Jedoch wurde eine bimodale Porengrößenverteilung und eine steigende Sphärizität festgestellt. Das Materialverhalten wurde mit dem Chaboche-Modell simuliert und ergab eine sehr gute Übereinstimmung mit den experimentellen Ergebnissen. Allerdings gestattet dieses Modell nicht, das Schädigungsverhalten abzubilden. Daher wurde zur Simulation des Schädigungsverhaltens das Modell gemäß dem Ansatz von Gurson, Tvergaard und Needleman unter Berücksichtigung der mikrostrukturellen Parameter erweitert. Der Schwerpunkt des Beitrags liegt auf den Röntgenverfahren zur experimentellen Bestimmung der Mikrostruktur. T2 - DGZfP-Jahrestagung 2021 CY - Online meeting DA - 10.05.2021 KW - Additive Fertigung (AM) KW - Polyamid 12 KW - Röntgenrefraktion KW - Computertomographie KW - Numerische Simulation PY - 2021 UR - https://jahrestagung.dgzfp.de/Programm#P16 AN - OPUS4-52681 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bresch, Sophie T1 - Pressure-assisted sintering of tape cast calcium cobaltite for thermoelectric applications N2 - Thermoelectric materials can convert waste heat directly into electrical power by using the Seebeck effect. Calcium cobaltite Ca3Co4O9 is a promising p-type oxide thermoelectric material for applications between 600 °C and 900 °C in air. The properties and morphology of Ca3Co4O9 are strongly anisotropic because of its crystal structure of alternating layers of CoO2 and Ca2CoO3. By aligning the plate-like grains, the anisotropic properties can be assigned to the component. Pressure-assisted sintering (PAS), as known from large-scale production of low temperature co-fired ceramics, was used to sinter multilayers of Ca3Co4O9 green tape at 900 °C with different pressures and dwell times. In-situ shrinkage measurements, microstructural investigations and electric measurements were performed. Pressure-less sintered multilayers have a 2.5 times higher electrical conductivity at room temperature than dry pressed test bars with randomly oriented particles. The combination of tape casting and PAS induces a pronounced alignment of the anisotropic grains. Relative density increases from 57 % after free sintering for 24 h to 94 % after 2 h of PAS with 10 MPa axial load. By applying a uniaxial pressure of 10 MPa during sintering, the electrical conductivity (at 25°C) improves by a factor of 15 compared to test bars with randomly oriented particles. The high temperature thermoelectric properties show the same dependencies. The smaller the applied axial load, the lower the relative densities, and the lower the electrical conductivity. Longer dwell times may increase the density and the electrical conductivity significantly if the microstructure is less densified as in the case of a small axial load like 2 MPa. At higher applied pressures the dwell time has no significant influence on the thermoelectric properties. This study shows that PAS is a proper technique to produce dense Ca3Co4O9 panels with good thermoelectric properties similar to hot-pressed tablets, even in large-scale production. T2 - Electroceramics XVI CY - Hasselt, Belgium DA - 09.07.2018 KW - Texturation KW - Hot Press KW - Calcination KW - Multilayer PY - 2018 AN - OPUS4-45491 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mishurova, Tatiana A1 - Rachmatulin, Natalia A1 - Fontana, Patrick A1 - Oesch, Tyler A1 - Bruno, Giovanni A1 - Radi, E. A1 - Sevostianov, I. T1 - Evaluation of the probability density of inhomogeneous fiber orientations by computed tomography and its application to the calculation of the effective properties of a fiber-reinforced composite N2 - This paper focuses on the experimental evaluation of one of the key microstructural Parameters of a short-fiber reinforced composite – the orientation distribution of fibers. It is shown that computed tomography (CT) produces results suitable for reconstruction of the orientation distribution function. This function is used for calculation of the effective elastic properties of polymer-fiber reinforced concrete. Explicit formulas are derived for overall elastic moduli accounting for orientation distribution in the frameworks of the noninteraction approximation, the Mori–Tanaka–Benveniste scheme, and the Maxwell scheme. The approach illustrated can be applied to any kind of composite material. KW - Computed tomography KW - Orientation distribution KW - Effective properties KW - Fiber-reinforced composite PY - 2018 DO - https://doi.org/10.1016/j.ijengsci.2017.10.002 SN - 0020-7225 SN - 1879-2197 VL - 122 SP - 14 EP - 29 PB - Elsevier AN - OPUS4-42814 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bresch, Sophie A1 - Mieller, Björn A1 - Selleng, Christian A1 - Stöcker, T. A1 - Moos, R. A1 - Rabe, Torsten T1 - Influence of the calcination procedure on the thermoelectric properties of calcium cobaltite Ca3Co4O9 N2 - Calcium cobaltite is one of the most promising oxide p-type thermoelectric materials. The solid-state reaction (or calcination, respectively), which is well known for large-scale powder synthesis of functional materials, can also be used for the synthesis of thermoelectric oxides. There are various calcination routines in literature for Ca3Co4O9 powder synthesis, but no systematic study has been done on the influence of calcination procedure on thermoelectric properties. Therefore, the influence of calcination conditions on the Seebeck coefficient and the electrical conductivity was studied by modifying calcination temperature, dwell time, particle size of raw materials and number of calcination cycles. This study shows that elevated temperatures, longer dwell times, or repeated calcinations during powder synthesis do not improve but deteriorate the thermoelectric properties of calcium cobaltite. Diffusion during calcination leads to idiomorphic grain growth, which lowers the driving force for sintering of the calcined powder. A lower driving force for sintering reduces the densification. The electrical conductivity increases linearly with densification. The calcination procedure barely influences the Seebeck coefficient. The calcination procedure has no influence on the phase formation of the sintered specimens. KW - Thermoelectrics KW - Calcination KW - Calcium Cobaltite KW - Solid-State-Synthesis KW - Reaction-sintering PY - 2018 DO - https://doi.org/10.1007/s10832-018-0124-3 SN - 1385-3449 SN - 1573-8663 VL - 40 IS - 3 SP - 225 EP - 234 PB - Springer AN - OPUS4-44336 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Höhne, Patrick A1 - Mieller, Björn A1 - Rabe, Torsten T1 - Slurry development for spray granulation of ceramic multicomponent batches N2 - The granules commonly yielded by spray drying procedures exhibit a hard shell and an irregular, dimpled shape, which is often described as donut-like morphology. Sintered parts produced from such granules suffer from microstructural defects and reduced mechanical properties resulting from these disadvantageous granule properties. Using the example of alumina, zirconia and zirconia-toughened alumina (ZTA) batches, this paper shows that the morphology of the granules can be tuned by adjusting slurry stability. High zeta potential is essential to optimally disperse the particles. But to achieve spherical and soft granules the electrostatic repulsion forces between the particles should be reduced before spray granulation. Electrostatic repulsion forces were changed with the addition of nitric acid. Measurements of zeta potential and viscosity, as well as sedimentation investigations with an optical centrifuge were used for precise slurry assessment as a major precondition for optimal and reproducible adjustment of slurries before spray drying. Sedimentation analysis using an optical centrifuge was performed to investigate different influences like that of additive composition, solids content or pH-value on the sedimentation behavior. Adequately flocculated slurries lead to homogeneous, soft granules that can be easily deformed and pressed. The fraction of donut-shaped particles and the rigidity of granules were reduced. Consequently, the sintered parts produced from these granulates show improvements regarding porosity, pore size distribution, sintered density and biaxial strength. KW - Slurry optimization KW - Optical centrifugation KW - Destabilization KW - Spray drying KW - Biaxial strength PY - 2018 DO - https://doi.org/10.4416/JCST2018-00022 SN - 2190-9385 VL - 9 IS - 3 SP - 327 EP - 336 PB - Göller Verlag AN - OPUS4-46225 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Boller, Ch. A1 - Mueller, Bernd R. A1 - Heckel, Thomas A1 - Starke, P. A1 - Gohlke, Daniel A1 - Venkat, R. S. A1 - Bruno, Giovanni T1 - Nonlinearities based inverse approach for the characterisation of the damage evaluation process in very high cycle fatigued CFRP specimens N2 - This paper focuses on the aspect on how damage evolution processes in composite materials and structures including matrix fracture, delamination, fibre-matrix debonding, and fibre fracture can be detected by taking advantage of the material’s inherit mechanical properties. These properties can be described on the basis of non-linear mechanical phenomena measurable as an inert frequency response signal. The approach is proposed as a means for residual life structural assessment specifically in the context of VHCF. T2 - The Seventh International Conference on Very High Cycle Fatigue - VHCF7 CY - Dresden, Germany DA - 03.07.2017 KW - Composite materials KW - Damage KW - Non-destructive testing KW - Fatigue KW - Structural simulation KW - Non-linear vibration PY - 2017 VL - 2017 SP - 1 EP - 8 PB - DVM AN - OPUS4-41102 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stegemann, Robert T1 - Evaluation magneto-mechanischer Effekte in hochauflösenden Magnetfeldmessungen durch Neutronendiffraktion N2 - Die mechanische Spannung ist ein maßgeblicher Parameter ferromagnetischer Materialien. Wird ein solches Material unter die Curie Temperatur abgekühlt, zerfällt es spontan in nahezu selbstgesättigte magnetische Domänen. Diese Magnetisierung führt gleichzeitig zu einer Verformung der mit ihr gekoppelten Kristallgitter. Ein Effekt der auch reziprok gilt: wird die Gitterverformung durch eine Spannung behindert ändert sich zwangsweise der magnetische Zustand. Man kann annehmen, dass zwischen unterschiedlichen, für sich aber homogen verspannten Werkstoffbereichen, lokale magnetische Streufelder auftreten, weil magneto-mechanische Effekte eine Inkompatibilität der Domänenstruktur induzieren. Bekanntlich bilden sich Spannungsgradienten nach Schweißprozessen durch ungleichmäßigen Wärmeeintrag, thermischer Dehnung, und unterschiedlichen Abkühlraten aus. Unter dieser Prämisse untersuchen wir Wolfram-Inertgas geschweißte Blindnahtproben (250x100x4,8 mm^3) aus einem hypereutektoiden Baustahl. Der Spannungszustand der Proben wurde anhand von Neutronendiffraktometrie (ND) am Instrument E3 am Reaktor BERII (Helmholzzentrum Berlin, HZB) charakterisiert. ND ist ein Referenzverfahren für die quantitative Bestimmung von elastischen Dehnungen in kristallinen Materialien, deren Gitter selbst der Messmaßstab ist. Die Auswertung zeigt hohe Längsspannungen mit lokalen Maxima in Größenordnung von 600 MPa, die von umgebenen Druckspannungszonen kompensiert werden. Zur Detektion der magnetischen Kleinststreufelder verwenden wir speziell designte GMR-Sensorik (GMR - Giant Magneto Resistance), die aufgrund der geringen Größe ihrer aktiven Sensorelemente hohe Ortsauflösung mit Sensitivität vereint. Die Visualisierung der Messergebnisse lässt eine klare magnetische Mikrostruktur der Schweißnähte erkennen, in der die Streufelder lateral in Größenordnung des Erdmagnetfeldes variieren (~50 µT). Wir zeigen durch einen Vergleich beider Messverfahren, dass lokale magnetische Streufeldmaxima in hohem Maße mit den Spannungsgradienten übereinstimmen. T2 - DGZfP-Jahrestagung CY - Koblenz, Germany DA - 22.05.2017 KW - WIG-Blindschweißnaht KW - GMR-Sensorik KW - Neutronendiffraktion KW - Eigenspannungen PY - 2017 AN - OPUS4-40370 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mieller, Björn T1 - Tailoring the spring constant of ceramic helical compression springs N2 - Ceramic springs combine attractive properties for applications in machinery, metrology, and sensor technology. They are electrically insulating, non-magnetic, provide a linear stress-strain behavior, and are stable at high temperatures and in corrosive environments. Generally, the precise dimensioning of a ceramic spring with respect to the spring constant is challenging. Different models are described, but many of these calculations do not match the actual spring properties. We demonstrate a reliable approach for the dimensioning and manufacturing of helical compression springs with a rectangular winding cross-section. Based on the German standard DIN 2090, which is referring to metallic springs, the spring constant can be calculated based on shear modulus, diameter, height, widths, and number of windings. Different ceramic springs were produced by milling of sintered hollow cylinders of zirconia, alumina and silicon nitride. The experimental spring constants are in very good agreement with the calculated values. Spring constants of zirconia springs were varied over three orders of magnitude between 0.02 N/mm and 5 N/mm by purposeful adaption of the spring geometry. The combination of dimensioning based on DIN 2090 and precise hard machining offers a reliable technology for the fabrication of tailored ceramic springs for special applications. T2 - 45th International Conference and Exhibition on Advanced Ceramics and Composites (ICACC 2021) CY - Online meeting DA - 08.02.2021 KW - Ceramics KW - Hard machining KW - Spring constant PY - 2021 AN - OPUS4-52136 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Powierza, Bartosz A1 - Stelzner, Ludwig A1 - Oesch, Tyler A1 - Gollwitzer, Christian A1 - Weise, Frank A1 - Bruno, Giovanni T1 - Water migration in one-side heated concrete: 4D in-situ CT monitoring of the moisture-clog-effect N2 - Explosive spalling due to fire exposure in concrete structures can lead severe damage and, in the worst case, to premature component failure. For this reason, an in situ investigation of water Migration in concrete due to surface heating was undertaken. During these experiments, a miniaturized concrete specimen within a confining and insulating double-hull was subjected to surface heating during simultaneous X-ray computed tomography (CT) scanning. Through the use of subtraction-based Image analysis techniques, it was possible to observe and quantify not only drying within areas of the concrete matrix close to the heated surface, but also the migration of moisture to both pore and matrix regions deeper within the specimen. It was also discovered that the correction of CT images for specimen deformation using DVC and variable detector performance using calibrated image filters significantly improved the quality of the results. This clearly demonstrates the potential of X-ray CT for evaluation of other rapid-density-change phenomena in concrete and other building materials. T2 - 8th Conference on Industrial Computed Tomography (iCT 2018) CY - Wels, Austria DA - 06.02.2018 KW - In-Situ X-ray CT KW - Digital Volume Correlation KW - Heated concrete KW - Water migration KW - Fire PY - 2019 DO - https://doi.org/10.1007/s10921-018-0552-7 SN - 1573-4862 SN - 0195-9298 VL - 38 IS - 1 SP - 15, 1 EP - 11 PB - Springer US CY - New York / Heidelberg AN - OPUS4-47147 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Griesche, Axel A1 - Mente, Tobias A1 - Markötter, Henning A1 - Al-Falahat, M. A1 - Kardjilov, N. T1 - Neutron Bragg edge imaging for in situ mapping of crystallographic phase-transformations and of temperature distributions during GTAW of supermartensitic stainless steel N2 - In Neutron-Bragg-Edge Imaging (NBEI) experiments, we studied the phase transition during butt-welding of supermartensitic steel plates. Gas tungsten arc welding (GTAW) was used with a motorized torch allowing for automated weldments. The austenitization in the heat affected zone (HAZ) underneath the welding head could be clearly visualized at λ = 0.39 nm, a wavelength smaller than the Bragg edge wavelengths of both austenite and martensite. Also, the re-transformation into the martensitic phase upon cooling was detected. However, we observed an unexpected additional change in transmission at λ = 0.44 nm that is a wavelength larger than the wavelength of the Bragg edges of both the martensitic and austenitic phases. We attribute this change to the Deybe-Waller-Factor that describes the temperature dependence of coherent scattering at a crystal lattice. The observed two-dimensional attenuation map corresponds well with a temperature distribution modelling by software macros in ANSYS. Here, the absolute temperature values could be achieved by calibrating the modelled attenuation with help of a thermocouple placed at the steel plate. This allows in return for a direct two-dimensional temperature reading based on the Debye-Waller-relation between neutron attenuation and sample temperature. T2 - ITMNR-9 CY - Buenos Aires, Argentina DA - 12.10.2022 KW - Debye-Waller-Faktor PY - 2023 AN - OPUS4-58627 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Laquai, René T1 - 3D crack analysis in hydrogen charged lean duplex steel with refraction CT N2 - Hydrogen in metals can cause a degradation of the mechanical properties, the so-called hydrogen embrittlement. In combination with internal stresses, hydrogen assisted cracking (HAC) can occur. This phenomenon is not completely understood yet. To better characterise the cracking behaviour, it is important to gain information about the evolution of the 3D crack network. For this purpose samples of lean duplex stainless steel were loaded with hydrogen by means of electrochemical charging and investigated by means of synchrotron refraction CT and SEM fractography after uniaxial tensile loading. Synchrotron refraction CT is an analyser-based imaging (ABI) technique. It uses a Si (111) single crystal as analyser, which is placed into the beam path between sample and detector. According to Bragg’s law only incident x-rays within a narrow range around the Bragg-angle are diffracted from the analyser into the detector. Hence, the analyser acts as an angular filter for the transmitted beam. This filtering allows to turn the refraction and scattering of x-rays into image contrast. Refraction occurs at all interfaces, where the density of the material changes and is more sensitive to density changes than the attenuation. Therefore, it is possible to detect smaller cracks than with classical x-ray imaging techniques, like CT, with comparable spacial resolution. It also visualises the 3D structure of the cracks and gains quantitative information about their morphology and distribution. Since cracks introduced by HAC are usually very small and have a small opening displacement, synchrotron refraction CT is expected to be well suited for imaging this cracking mechanism and can be a valuable tool to characterise the formation and the evolution of a 3D crack network. T2 - WCNDT 20016 CY - München, Germany DA - 13.06.2016 KW - X-ray refraction KW - Hydrogen assisted cracking KW - Computed tomography KW - Duplex stainless steel PY - 2016 AN - OPUS4-36616 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Computed tomography of LBM produced In625 lattices: Integrity analysis from powder particles to structures N2 - We investigated lattice structure manufactured by laser beam melting with computed tomography on difference scales, such as powder scale, strut scale and lattice scale. The raw powder has been evaluated by means of synchrotron computed tomography (CT) at the BAM-Line (HZB Bessy II, Berlin). Therefore, the particle size distribution and even the pore size distribution was investigated and compared with results received by the producer by means of sieving. Studies with laboratory X-ray CT of porosity and roughness of manufactured struts in dependence of the build angle exhibited the tendency that elongated pores appear solely in a certain range near the edge. The integrity and load-bearing capacity of a lattice structure was investigated by means of in-situ CT during compression. The lattice structure was compressed by 10 % in height with an applied maximum force of 5 kN. We applied digital volume correlation algorithm on volumes of different load steps to quantifies the displacement within the structure. T2 - Metallographie-Tagung 2018 CY - Leoben, Austria DA - 19.09.2018 KW - Additive manufacturing KW - Laser beam melting KW - Computed tomography KW - Lattice structures KW - In-situ CT KW - Porosity KW - Roughness PY - 2018 AN - OPUS4-45998 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Voloskov, B. A1 - Mishurova, Tatiana A1 - Evlashin, S. A1 - Akhatov, I. A1 - Bruno, Giovanni A1 - Sergeichev, I. T1 - Artificial Defects in 316L Stainless Steel Produced by Laser Powder Bed Fusion: Printability, Microstructure, and Effects on the Very-High-Cycle Fatigue Behavior N2 - The printability of artificial defects inside the additively manufactured laser powder bed fusion (LPBF) 316L stainless steel is investigated. The printing parameters of the LPBF process are optimized to produce artificial defects with reproducible sizes at desired positions while minimizing redundant porosity. The smallest obtained artificial defect is 90 μm in diameter. The accuracy of the geometry of the printed defect depends on both the height and the diameter in the input model. The effect of artificial defects on the very-high-cycle fatigue (VHCF) behavior of LPBF 316L stainless steel is also studied. The specimens printed with artificial defects in the center are tested under VHCF using an ultrasonic machine. Crack initiation is accompanied by the formation of a fine granular area (FGA), typical of VHCF. Despite the presence of relatively large artificial defects, FGA formation is observed around accidental natural printing defects closer to the surface, which can still be considered as internal. The causes for this occurrence are discussed. KW - Additive manufacturing KW - Laser powder bed fusion KW - X-ray computed tomography KW - VHCF PY - 2022 DO - https://doi.org/10.1002/adem.202200831 SP - 1 EP - 13 PB - Wiley VHC-Verlag AN - OPUS4-56109 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Shashev, Yury A1 - Kupsch, Andreas A1 - Lange, Axel A1 - Müller, Bernd R. A1 - Bruno, Giovanni T1 - Improving the visibility of phase gratings for Talbot-Lau X-ray imaging N2 - Talbot-Lau interferometry provides X-ray imaging techniques with significant enhancement of the radiographic contrast of weakly absorbing objects. The grating based technique allows separation of absorption, refraction and small angle scattering effects. The different efficiency of rectangular and triangular shaped phase gratings at varying detector distances is investigated. The interference patterns (Talbot carpets) are modeled for parallel monochromatic radiation and measured by synchrotron radiation. In comparison to rectangular shapes of phase gratings much higher visibility is obtained for triangular shapes which yield enhanced contrast of a glass capillary test specimen. KW - Visibility KW - Talbot-Lau interferometry KW - Phase grating KW - Synchrotron imaging KW - X-ray reefraction PY - 2016 DO - https://doi.org/10.3139/120.110948 SN - 0025-5300 VL - 58 IS - 11-12 SP - 970 EP - 974 PB - Carl Hanser Verlag CY - München AN - OPUS4-38422 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stargardt, Patrick T1 - Bulk vs thermal sprayed alumina for insulation applications: A comparison of electrical and dielectrical properties N2 - Additive manufacturing (AM) processes are opening new design possibilities for large scale electrical devices such as power generators. Conventional manufacturing methods use copper rods which are wrapped, vacuum impregnated, bend and welded. These processes are labor-intensive and time-consuming. The introduction of AM methods for manufacturing the copper conductor and electrical insulation can reduce the size of the generator head, the most complex part of the generator. In this study, the electrical and dielectrical properties of additively deposited ceramic layers are investigated and compared with the properties of conventionally fabricated bulk ceramics. The ceramic layers are thermally deposited by atmospheric plasma spraying of a commercially available alumina powder. Bulk ceramics are fabricated by dry pressing and sintering of the same powder. Microstructure and porosity were analyzed by scanning electron microscopy (SEM). Electrical and dielectrical properties such as DC resistance, dielectric strength, dielectric loss, and relative permittivity were determined according to the standards. The microstructures of sprayed and sintered alumina show significant differences with respect to grain form and porosity. The density of the bulk ceramic is lower than the density of the sprayed layer due to the coarse particle size (d50 = 33 μm). Therefore, data from dense samples of the same chemical composition but lower particle size alumina powder were used for comparison. T2 - Keramik 2022 CY - Online meeting DA - 07.03.2022 KW - High Voltage Insulation KW - Thermal Spray KW - Dielectric Spectroscopy KW - Atmospheric Plasma Spraying PY - 2022 AN - OPUS4-54446 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Jakob T1 - Laser Powder Bed Fusion: Fundamentals of Diffraction-Based Residual Stress Determination N2 - The general term additive manufacturing (AM) encompasses processes that enable the production of parts in a single manufacturing step. Among these, laser powder bed fusion (PBF-LB) is one of the most commonly used to produce metal components. In essence, a laser locally melts powder particles in a powder bed layer-by-layer to incrementally build a part. As a result, this process offers immense manufacturing flexibility and superior geometric design capabilities compared to conventional processes. However, these advantages come at a cost: the localized processing inevitably induces large thermal gradients, resulting in the formation of large thermal stress during manufacturing. In the best case, residual stress remains in the final parts produced as a footprint of this thermal stress. Since residual stress is well known to exacerbate the structural integrity of components, their assessment is important in two respects. First, to optimize process parameter to minimize residual stress magnitudes. Second, to study their effect on the structural integrity of components (e.g., validation of numerical models). Therefore, a reliable experimental assessment of residual stress is an important factor for the successful application of PBF-LB. In this context, diffraction-based techniques allow the non-destructive characterization of the residual stress. In essence, lattice strain is calculated from interplanar distances by application of Braggs law. From the known lattice strain, macroscopic stress can be determined using Hooke’s law. To allow the accurate assessment of the residual stress distribution by such methods, a couple of challenges in regard of the characteristic PBF-LB microstructures need to be overcome. This presentation highlights some of the challenges regarding the accurate assessment of residual stress in PBF-LB on the example of the Nickel-based alloy Inconel 718. The most significant influencing factors are the use of the correct diffraction elastic constants, the choice of the stress-free reference, and the consideration of the crystallographic texture. Further, it is shown that laboratory X-ray diffraction methods characterizing residual stress at the surface are biased by the inherent surface roughness. Overall, the impact of the characteristic microstructure is most significant for the selection of the correct diffraction elastic constants. In view of the localized melting and solidification, no significant gradients of the stress-free reference are observed, even though the cell-like solidification sub-structure is known to be heterogeneous on the micro-scale. T2 - 4th Symposium on Materials and Additive Manufacturing CY - Berlin, Germany DA - 12.06.2024 KW - Additive Manufacturing KW - Residual Stress KW - Electron Backscatter Diffraction KW - Laser Powder Bed Fusion PY - 2024 AN - OPUS4-60294 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Serrano-Munoz, Itziar A1 - Pfretzschner, Beate A1 - Kromm, Arne A1 - Nadammal, Naresh A1 - Kardjilov, N. A1 - Markötter, Henning A1 - Neuwirth, T. A1 - Schulz, M. A1 - Griesche, Axel T1 - High-resolution Bragg-edge neutron radiography detects grain morphology in PBF-LB/M IN718 N2 - One of the main advantages of metal additive manufacturing (MAM) techniques is their ability to produce components with site-specific microstructural features. Nevertheless, microstructural defects and lack of repeatability are still major concerns in MAM. In this study, a laser powder bed fusion (PBF-LB/M) IN718 material, produced using two different scan length vectors, is investigated using Bragg-edge neutron 2D imaging (BENI) combined with electron backscatter diffraction (EBSD) analysis. BENI is able to detect, on a macroscopic scale, process-induced changes in texture in a large field of view covering the entire sample (20×80 mm2). In addition, high-resolution BENI (HR-BENI), with a pixel size of 12.8 µm, provides a micro-scale examination of the local variations of texture and grain morphology, otherwise undistinguishable using the standard resolution. As such, HR-BENI offers a straightforward and detailed way of screening the integrity of MAM parts at cm-length scales. KW - Bragg-edge neutron 2D imaging (BENI) KW - Metal additive manufacturing (MAM) KW - IN718 PBF-LB/M KW - Crystallographic texture control KW - Electron backscatter diffraction (EBSD) PY - 2023 DO - https://doi.org/10.1016/j.mtla.2023.101827 SN - 2589-1529 VL - 30 SP - 1 EP - 6 PB - Elsevier CY - Amsterdam AN - OPUS4-57819 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Léonard, Fabien T1 - Selective laser melting process optimisation: X-ray and neutron sources for information from powder grains to printed structures N2 - Selective laser melting process optimisation: X-ray and neutron sources for information from powder grains to printed structures T2 - BPWT/BAM Workshop " Innovative Materialien und Qualitätskontrolle für additive Fertigung" CY - Berlin, Germany DA - 12.09.2018 KW - SLS KW - X-ray computed tomography KW - Refraction KW - Neutron diffraction KW - Additive manufacturing KW - Industry 4.0 PY - 2018 AN - OPUS4-45924 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Laquai, René A1 - Schaupp, Thomas A1 - Müller, Bernd R. A1 - Griesche, Axel A1 - Bruno, Giovanni A1 - Kannengießer, Thomas T1 - 3D imaging of hydrogen assisted cracking using analyser-based imaging N2 - To better understand the mechanism of hydrogen assisted cracking (HAC), it is important to investigate the 3D structure of the cracks non-destructively. Since, cracks introduced by HAC are usually very small, conventional x-ray imaging methods often lack the required spatial resolution. However, the detection of those cracks can be enhanced by taking advantage of refraction at interfaces within the sample. To image this refractive deflection we employ analyser based imaging (ABI). In this work we aim at proving the enhanced crack detection of ABI by investigating an alluminum alloy weld. T2 - BESSY User Meeting 2015 CY - Berlin, Germany DA - 09.12.2015 KW - X-ray refraction KW - Synchrotron KW - Analyser-based imaging KW - Hydrogen assisted cracking KW - Welding PY - 2015 AN - OPUS4-38278 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Léonard, Fabien T1 - On nominal-actual comparisons for additive manufacturing applications N2 - Nominal-actual comparisons are routinely performed to compare a manufactured specimen to a reference specimen. X-ray Computed Tomography (CT) has brought a profound change in the way that tolerance verifications are performed in industry, by allowing the inner and outer geometries of an object to be measured, without the need for external access or destructive testing. As a results, CT is increasingly used in additive manufacturing applications, where a nominal-actual comparison performed between the digital model (CAD file), used as an input for the 3D printer, and the CT volume from the printed part, can provide invaluable information as to the accuracy of the printing process. However, the nominal-actual comparison process is somewhat different when applied to additively manufactured specimens by comparison to conventionally manufactured specimens. T2 - 9th Conference on Industrial Computed Tomography CY - Padova, Italy DA - 14.02.2019 KW - Computed tomography KW - X-ray computed tomography KW - Implants PY - 2019 AN - OPUS4-47832 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evans, Alexander T1 - Eigenspannungsrelaxation in additiv gefertigem austenitischem Stahl 316L: Einsatz moderner Beugungsmethoden N2 - In Hinblick auf den austenitischen Stahl AISI 316L erzeugt das pulverbettbasierte selektive Laserstrahlschmelzen, als ein additives Fertigungsverfahren, kristallographisch texturierte und Multiskalige Mikrostruktur. Einerseits können diese Mikrostrukturen zu einer Verbesserung der statischen mechanischen Eigenschaften führen (z. B. zu einer höheren Streckgrenze). Andererseits stehen diesen Verbesserungen der mechanischen Eigenschaften hohe Eigenspannungen gegenüber, die sich nachteilig auf das Ermüdungsverhalten auswirken können. Zur Reduzierung der Eigenspannungen und der daraus resultierenden negativen Auswirkungen auf die Ermüdungseigenschaften, werden Bauteile nach der Herstellung typischerweise wärmebehandelt. In dieser Studie wurde eine niedrige Wärmebehandlungstemperatur von 450°C höher temperierten Behandlungen bei 800 °C und 900 °C gegenübergestellt. Diese Wärmebehandlungstemperaturen bilden die oberen und die untere Grenze ein Spannungsarmglühendes Materials, ohne die prozessinduzierte Mikrostruktur signifikant zu verändern. Zusätzlich bieten diese Temperaturen den Vorteil, dass sie eine übermäßige intergranulare Ausscheidung von Karbiden und TCP-Phasen vermeiden, die zu einer Sensibilisierung des Werkstoffes gegen korrosive Umgebungen führen würden. Die Auswirkungen der Wärmebehandlung auf das Gefüge wurden mittels Rasterelektronenmikroskopie (BSE und EBSD) untersucht. Die Relaxation der Eigenspannungen wurde vor und nach den jeweiligen Wärmebehandlungen bei 800°C und 900°C mittels Neutronenbeugung charakterisiert. Die Ergebnisse zeigen, dass die Proben nach der Wärmebehandlung bei 900 °C nahezu spannungsfrei sind, was mit der Auflösung der zellularen Substruktur korreliert. T2 - AWT-Konferenz Additive Fertigung CY - Bremen, Germany DA - 29.06.2022 KW - Neutronbeugungsverfahren KW - Additive Fertigung KW - L-PBF 316L KW - Eigenspannung PY - 2022 AN - OPUS4-55788 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bruno, Giovanni A1 - Sevostianov, I. T1 - Maxwell scheme for internal stresses in multiphase composites N2 - The paper focuses on the reformulation of classic Maxwell's (1873) homogenization method for calculation of the residual stresses in matrix composites. For this goal, we equate the far fields produced by a set of inhomogeneities subjected to known eigenstrains and by a fictitious domain with unknown eigenstrain. The effect of interaction between the inhomogeneities is reduced to the calculation of the additional field acting on an inhomogeneity due to the eigenstrains in its neighbors. An explicit formula for residual stresses is derived for the general case of a multiphase composite. The method is illustrated by several examples. The results are compared with available experimental data as well as with predictions provided by the non-interaction approximation (Eshelby solution). It is shown that accounting for interaction can explain many experimentally observed phenomena and is required for adequate quantitative analytical modeling of the residual stresses in matrix composites. KW - Residual stressMultiphase compositesInteractionMicromechanical schemesAnisotropy PY - 2019 DO - https://doi.org/10.1016/j.mechmat.2018.12.005 SN - 0167-6636 VL - 129 SP - 320 EP - 331 PB - Elsevier Ltd. AN - OPUS4-47138 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bruno, Giovanni A1 - Sevostianov, I. A1 - Cabeza, Sandra A1 - Mishurova, Tatiana T1 - Average phase stress concentrations in multiphase metal matrix composites under compressive loading N2 - We develop a model to predict average over individual phases stress concentrations in a multiphase metal matrix composite under compressive loading. The model accounts for matrix plasticity through variation of the shear modulus with applied stress and for frac- ture of filler through change in the shape of the particles. Three micromechanical models are compared –non interaction approximation, Mori–Tanaka–Benveniste (MTB) scheme, and Maxwell scheme. Comparison with the experimental measurements of Cabeza et al. (2016) shows that Maxwell scheme generally predicts the stress concentration with satis- factory accuracy. Results of MTB scheme vary depending on the loading case and ignoring of the interaction leads to substantial overestimation of the stresses. KW - Average phase stress concentrations KW - metal matrix composite KW - multiphase composite PY - 2016 DO - https://doi.org/10.1016/j.ijengsci.2016.06.004 SN - 0020-7225 VL - 106 SP - 245 EP - 261 PB - Elsevier Ltd. AN - OPUS4-37738 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Müller, Bernd R. A1 - Kupsch, Andreas A1 - Laquai, René A1 - Nellesen, J. A1 - Tillmann, W. A1 - Kasperovich, G. A1 - Bruno, Giovanni T1 - Microstructure characterisation of advanced materials via 2D and 3D X-ray refraction techniques N2 - 3D imaging techniques have an enormous potential to understand the microstructure, its evolution, and its link to mechanical, thermal, and transport properties. In this conference paper we report the use of a powerful, yet not so wide-spread, set of X-ray techniques based on refraction effects. X-ray refraction allows determining internal specific surface (surface per unit volume) in a non-destructive fashion, position and orientation sensitive, and with a nanometric detectability. We demonstrate showcases of ceramics and composite materials, where microstructural parameters could be achieved in a way unrivalled even by high-resolution techniques such as electron microscopy or computed tomography. We present in situ analysis of the damage evolution in an Al/Al2O3 metal matrix composite during tensile load and the identification of void formation (different kinds of defects, particularly unsintered powder hidden in pores, and small inhomogeneity’s like cracks) in Ti64 parts produced by selective laser melting using synchrotron X-ray refraction radiography and tomography. T2 - THERMEC 2018: 10TH international conference on processing and manufacturing of advanced materials CY - Paris, France DA - 08.07.2018 KW - Additive manufacturing (AM) KW - Creep KW - Damage evolution KW - Synchrotron X-ray refraction radiography KW - Metal matrix composites PY - 2018 UR - https://www.scientific.net/MSF.941.2401 SN - 978-3-0357-1208-7 DO - https://doi.org/10.4028/www.scientific.net/MSF.941.2401 SN - 1662-9752 SN - 0255-5476 VL - 941 SP - 2401 EP - 2406 PB - Trans Tech Publications CY - Switzerland AN - OPUS4-47148 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evans, Alexander T1 - Residual Stresses in Additive Manufacturing (L-PBF) N2 - Additive manufacturing (AM) technologies are experiencing an exceedingly rapid growth, driven by their potential through layer wise deposition for transformational improvements of engineering design, leading to efficiency and performance improvements. Laser Powder Bed Fusion (LPBF) is an Additive Manufacturing (AM) method which permits the fabrication of complex structures that cannot otherwise be produced via conventional subtractive manufacturing methods. Nevertheless, the rapid cooling rates associated with this process results in the formation of significant and complex residual stress (RS) fields. A large body of both experimental and simulation research has been dedicated in recent years to the control and mitigation of RS in AM. In order to validate simulations with the end goal of being able to model the residual stress state in AM components and to devise strategies for their reduction during manufacturing, experimental methods need to be able to accurately determine 3D residual stresses fields in complex geometries. Several destructive and non-destructive methods can be used to analyze the RS state, the choice of which depends on the geometry and the information required. Diffraction-based methods using penetrating neutron and synchrotron X-rays at large scale facilities offer the possibility to non-destructively spatially resolve both surface and bulk residual stresses in complex components and track their changes following applied thermal or mechanical loads. This presentation will overview the success stories of using large scale facilities by the BAM for the characterization of residual stresses in additively manufactured metallic alloys. In particular, the study of the influence of process parameters on the residual stress state and the relaxation of these stresses through heat treatment will be presented. However there remains challenges to overcome particularly of the hypotheses underlying the experimental determination of residual stresses, which will be discussed. T2 - 10th International Conference on Mechanical Stress Evaluation by Neutron and Synchrotron Radiation – MECASENS 2021 CY - Prague, Czech Republic DA - 25.11.2021 KW - Residual stress KW - Additive manufacturing KW - Diffraction KW - L-PBF KW - AGIL PY - 2021 AN - OPUS4-54105 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schob, D. T1 - Material and damage behaviour of 3D printed PA12 under cyclic loading N2 - The material and damage behaviour of additively manufactured polyamide 12 (PA12) under dynamic loading was characterized by cyclic tests and microstructure analysis. The results were used to develop a numerical material and damage model. In a recent study, it was shown that the material and damage behaviour of 3D printed PA12 under quasistatic loading is simulated in a realistic way by coupling the material model by Chaboche and the damage model by Gurson-Tvergaard-Needleman (GTN). Using microscopy, X-ray refraction, and computed tomography, a porosity of about 5% was evaluated. These results served as a starting point for the present work. For the dynamic load, both the previously used Chaboche model and the GTN model were extended. Furthermore, the temperature was measured during the experiment and the self-heating effect was observed. Therefore, a temperaturedependent material parameters for the simulation were introduced. Considering the results of mechanical experiments, microstructural investigations, and self-heating effects, a good agreement between Experiment and numerical simulation could be achieved. T2 - VI International Conference on Computational Modeling of Fracture and Failure of Materials and Structures CY - Brunswick, Germany DA - 12.06.2019 KW - Polyamide 12 KW - Selective Laser Sintering (SLS) KW - Viscoplasticity KW - Chaboche model KW - GTN model KW - X-ray refraction KW - Computed tomography PY - 2019 AN - OPUS4-48335 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sprengel, Maximilian T1 - The relaxation of macroscopic residual stresses in laser powder bed fused stainless steel 316L N2 - The processing of stainless steel 316L using the additive manufacturing process Laser Powder Bed Fusion (LPBF) can widen its field of application due to a strong increase in Yield strength, without making major compromises on the ductility nor its outstanding corrosion and oxidation properties. Furthermore, improved designs that either reduce the weight or optimise the function of a part can be obtained using LPBF. These benefits are however counterbalanced by the proneness of LPBF to inducing high Residual Stresses (RS) during manufacturing. The characterisation and monitoring of these RS are of paramount importance for the wider acceptance of the LPBF process. This study focuses on the relaxation of the initial macroscopic RS present in an LPBF 316L as-built prism that undergoes various routes of manufacturing steps to achieve different specimen geometries and stress relieving treatments. The RS are determined using Angle-Dispersive (AD) and Time-of-Flight (TOF) neutron diffraction. The results reveal high tensile RS close to the surfaces and compressive RS near the centre of the as-built parts. The reduction in size and change of geometry heavily impact the stress ranges of the remaining RS, with lower stress ranges in cylindrical shaped compared to rectangular shaped specimens. Also, the application of different stress relieving heat treatments showed that heat-treating temperatures above 800 °C are necessary to obtain a strong relaxation in LPBF 316L. T2 - The second European Conference on the Structural Integrity of Additively Manufactured Materials CY - Online meeting DA - 08.09.2021 KW - Residual Stress KW - Additive Manufacturing KW - Neutron Diffraction PY - 2021 AN - OPUS4-53263 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Bernd R. T1 - Evidence of damage evolution during creep of Al–Mg alloy using synchrotron X-ray refraction N2 - In order to provide further evidence of damage mechanisms predicted by the solid-state transformation creep (SSTC) model, direct observation of damage accumulation during creep of Al–3.85Mg was made using synchrotron X-ray refraction (SXRR). X-ray refraction techniques capture the specific surface (i.e. surface per unit volume) with a field of view comparable to the specimen size but with microscopic sensitivity. A significant rise of the internal specific surface with increasing creep time was observed, providing evidence for the creation of a fine grain substructure, as predicted by the SSTC model. T2 - Tenth Joint BER II and BESSY II User Meeting CY - Berlin, Germany DA - 05.12.2018 KW - Aluminium alloys KW - Creep KW - Damage KW - Synchrotron X-ray refraction KW - Electron microscopy KW - Subgrain structure PY - 2018 AN - OPUS4-46861 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mieller, Björn T1 - Glass-ceramic composite multilayer structures - modeling of densification and shrinkage mismatch N2 - Low temperature co-fired ceramics (LTCC) are glass-ceramic composites that are processed by tape casting and multilayer technology to create multilayer circuit boards and electronic packages for high frequency applications, microsystems, and sensors. Pressure-assisted sintering (PAS) enables the densification of LTCC without lateral shrinkage, and thereby the manufacturing of miniaturized modules with minimal shrinkage tolerances. Co-firing of LTCC with other functional ceramics facilitates the implementation of innovative module concepts. The master sintering curve model is a useful tool to supplement the empirical optimization of such sintering processes. Two applications of the model are presented. Firstly, an algorithm is deduced that allows the simulation of shrinkage mismatch in a combined multilayer structure. Based on this simulation, an optimized process for the co-firing of LTCC and ferrite is derived. Secondly, the pressure-assisted sintering of LTCC is modeled. A comprehensive description of the densification behavior of LTCC during PAS is thereby possible. T2 - 14. Treffen des DGG-DKG Arbeitskreises "Glasig-kristalline Multifunktionswerkstoffe" CY - Berlin, Germany DA - 25.02.2016 KW - low temperature co-fired ceramics KW - master sintering curve KW - pressure-assisted sintering KW - multilayer PY - 2016 AN - OPUS4-35419 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Cabeza, Sandra A1 - Mishurova, Tatiana A1 - Garces, G. A1 - Requena, G. A1 - Bruno, Giovanni A1 - Sevostianov, I. T1 - Stress-induced damage evolution in cast AlSi12CuMgNi alloy with one- and two ceramic reinforcements N2 - Two composites, consisting of an as-cast AlSi12CuMgNi alloy reinforced with 15%vol. Al2O3 short fibres and with 7%vol. Al2O3 short fibres + 15%vol. SiC particles were studied. Synchrotron computed tomography disclosed distribution, orientation, and volume fraction of the different phases. In-situ compression tests during neutron diffraction in direction parallel to the fibres plane revealed the load partition between phases. Internal damage (fragmentation) of the Si phase and Al2O3 fibres was directly observed in CT reconstructions. Significant debonding between Al-matrix and SiC particles was also found. Finally, based on the Maxwell scheme, a micro-mechanical model was utilized for the new composite with two ceramic reinforcements; it rationalizes the experimental data, and predicts the evolution of all internal stress components in each phase. KW - Computed tomography KW - Metal matrix composite KW - Load partition KW - Neutron diffraction PY - 2017 DO - https://doi.org/10.1007/s10853-017-1182-7 SN - 0022-2461 SN - 1573-4803 VL - 52 IS - 17 SP - 10198 EP - 10216 PB - Springer AN - OPUS4-40572 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bruno, Giovanni A1 - Onel, Yener A1 - Cooper, R. C. A1 - Lange, A. A1 - Watkins, T. R. A1 - Shyam, A. T1 - Young's modulus and Poisson's ratio changes due to machining in porous microcracked cordierite N2 - Microstructural changes in porous cordierite caused by machining were characterized using microtensile testing, X-ray computed tomography, and scanning electron microscopy. Young's moduli and Poisson's ratios were determined on similar to 215- to 380-mu m-thick machined samples by combining digital image correlation and microtensile loading. The results provide evidence for an increase in microcrack density and decrease of Young's modulus due to machining of the thin samples extracted from diesel particulate filter honeycombs. This result is in contrast to the known effect of machining on the strength distribution of bulk, monolithic ceramics. KW - Stress KW - Beta-Eucryptite KW - Brittle materials KW - Ceramic materials KW - Thermal-Expansion KW - Fracture-Toughness KW - Composite materials KW - Differential scheme KW - Elastic-moduli KW - Representative volume element PY - 2016 DO - https://doi.org/10.1007/s10853-016-0209-9 SN - 0022-2461 VL - 51 IS - 21 SP - 9749 EP - 9760 PB - Springer, NY, USA AN - OPUS4-37867 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bruno, Giovanni A1 - Kachanov, M. A1 - Sevostianov, I. A1 - Shyam, A. T1 - Micromechanical modeling of non-linear stress-strain behavior of polycrystalline microcracked materials under tension N2 - The stress-strain behavior of microcracked polycrystalline materials (such as ceramics or rocks) underconditions of tensile, displacement-controlled, loading is discussed. Micromechanical explanation andmodeling of the basic features, such as non-linearity and hysteresis in stress-strain curves, is developed,with stable microcrack propagation and “roughness” of intergranular cracks playing critical roles. Ex-periments involving complex loading histories were done on large- and medium grain sizeb-eucryptiteceramic. The model is shown to reproduce the basic features of the observed stress-strain curves. KW - Nonlinearity KW - Stress-strain relations KW - Hysteresis KW - Polycrystals PY - 2018 DO - https://doi.org/10.1016/j.actamat.2018.10.024 SN - 1359-6454 SN - 1873-2453 VL - 164 SP - 50 EP - 59 PB - Elsevier Ltd. AN - OPUS4-46515 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Evsevleev, Sergei A1 - Mishurova, Tatiana A1 - Cabeza, Sandra A1 - Koos, R. A1 - Sevostianov, I. A1 - Garces, G. A1 - Requena, G. A1 - Fernández, R. A1 - Bruno, Giovanni T1 - The role of intermetallics in stress partitioning and damage evolution of AlSi12CuMgNi alloy N2 - Load partitioning between phases in a cast AlSi12CuMgNi alloy was investigated by in-situ compression test during neutron diffraction experiments. Computed tomography (CT) was used to determine volume fractions of eutectic Si and intermetallic (IM) phases, and to assess internal damage after ex-situ compression tests. The CT reconstructed volumes showed the interconnectivity of IM phases, which build a 3D network together with eutectic Si. Large stresses were found in IMs, revealing their significant role as a reinforcement for the alloy. An existing micromechanical model based on Maxwell scheme was extended to the present case, assuming the alloy as a three-phase composite (Al matrix, eutectic Si, IM phases). The model agrees well with the experimental data. Moreover, it allows predicting the principal stresses in each phase, while experiments can only determine stress differences between the axial and radial sample directions. Finally, we showed that the addition of alloying elements not only allowed developing a 3D interconnected network, but also improved the strength of the Al matrix, and the ability of the alloy constituents to bear mechanical load. KW - Aluminum alloys KW - Neutron diffraction KW - Micromechanical modeling KW - Internal stress KW - Computed tomography PY - 2018 DO - https://doi.org/10.1016/j.msea.2018.08.070 VL - 736 SP - 453 EP - 464 PB - Elsevier B.V. AN - OPUS4-45927 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Bruno, Giovanni A1 - Kachanov, M. A1 - Sevostianov, I. ED - Bruno, Giovanni ED - Altenbach, H. ED - Eremeyev, V. ED - Müller, W. ED - Gutkin, M. T1 - Micromechanical Modeling of Non-linear Stress–Strain Behavior of Polycrystalline Microcracked Ceramics N2 - We discuss the non-linear stress–strain behavior of microcracked polycrystalline ceramics under uniaxial tension and compression (displacement control). Micromechanics explanation and modeling of its basic features, such as non-linearity and hysteresis in stress–strain curves, are developed, with stable microcrack propagation and “roughness” of intergranular cracks playing critical roles in tension and crack sliding playing a critical role in compression. Experiments involving complex loading histories are explained, and themodel is shown to reproduce the basic features of the observed stress–strain curves. KW - Neutron Diffraction KW - X-ray diffraction KW - Mechanical Properties KW - X-ray refraction radiography KW - Microcracking KW - Aluminum Titanate PY - 2023 SN - 978-3-031-28743-5 DO - https://doi.org/10.1007/978-3-031-28744-2 SN - 1869-8433 SP - 1 EP - 22 PB - Springer CY - Heidelberg AN - OPUS4-57938 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Bernd R. T1 - Microstructure characterization of materials using X-ray refraction techniques N2 - X-ray refraction is an excellent tool for the characterization of the microstructure of materials. However, there are only a few (synchrotron) laboratories in the world that use this technique for material characterisation. Therefore, the seminar will first explain the basic principles of X-ray refraction and the measurement techniques installed at the hard X-ray beamline BAMline at BESSY II (Berlin, Germany). This is followed by examples of investigations on fibre-reinforced plastic composites (CFRP) as well as ceramic (Cordierite, ZrO2-SiO2) and metallic materials (Ti-6Al-4V, Inconel). Some of the investigations were carried out both ex-situ and in-situ under mechanical and thermal load. The results are correlated with the mechanical properties of the materials. T2 - LNLS Users Group Seminar Series CY - Campinas, Brasil DA - 25.10.2022 KW - X-ray refraction KW - Analyzer-Based Imaging KW - BAMline PY - 2022 AN - OPUS4-56117 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evans, Alexander T1 - Residual stresses in am review and oulook of activities at BAM N2 - Critical discussion of residual stress Analysis in additive manufacturing from examples in literature and an overview of activities at BAM T2 - Workshop on Fatigue of Additive Manufactured Metallic Components CY - BAM, Berlin, Germany DA - 16.05.2019 KW - Diffraction KW - Additive Manufacturing KW - Residual stress PY - 2019 AN - OPUS4-49843 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evsevleev, Sergei T1 - Stress partitioning and damage evolution in near-eutectic cast AlSi12CuMgNi alloy N2 - Near eutectic cast Al–Si alloys are the basis of all Al-alloys used for pistons due to their high fluidity and relatively high strength-to-weight ratio. Their microstructure is characterized by the presence of eutectic-Si embedded in an age hardenable -Al matrix. During solution heat treatment, the eutectic Si network undergoes a process of gradual disintegration, reducing the load bearing capability and the strength of the alloy. The improvement of the high temperature strength is achieved by addition of transition elements such as Cu, Mg or Ni through the formation of stiff intermetallic (IM) phases. In present study a near-eutectic AlSi12CuMgNi alloy produced by squeeze casting was investigated in as-cast condition. The in-situ neutron diffraction compression tests revealed the stress partitioning mechanism between phases of the alloy. Large stresses were found in IMs, showing their significant role as a reinforcement elements. After the failure of IM and Si phases the load is transferred back to the Al matrix, inducing further plastic deformation in it, yet without creating microcracking. The neutron diffraction experiments were coupled with assessment of internal damage after ex-situ compression tests by synchrotron radiation computed tomography. The quantitative analysis of CT data revealed that local tensile stresses in IM and Si phases induce microcracks with preferential orientation, parallel to the axis of applied load. Altogether, present experimental data was used as an input for the developed micromechanical model based on Maxwell homogenization scheme. In contrast to the neutron diffraction experiment, which can only determine stress differences between the axial and radial sample directions, the model allows predicting the principal stresses in each phase of the alloy. T2 - European Conference on Residual Stresses - ECRS10 CY - Leuven, Belgium DA - 11.09.2018 KW - Aluminum alloy KW - Intermetallics KW - Computed tomography KW - Neutron diffraction KW - Stress analysis KW - Load partition PY - 2018 AN - OPUS4-46054 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bresch, Sophie T1 - Material development for oxide multilayer generators N2 - Thermoelectric generators can be used for energy harvesting by directly transforming a temperature gradient into a voltage. Multilayer generators based on low-temperature co-fired ceramics technology (LTCC) are an interesting alternative to conventional π-type generators. They exhibit several advantages like high filling factor, possibility of texturing, co-firing of all materials in one single-step, and reduction of production costs due to the high possible degree of automation. Pressure-assisted sintering enables the theoretical possibility of co-firing two promising oxide thermoelectric materials: Ca3Co4O9 (p-type) and CaMnO3 (n-type). Due to the large difference in sintering temperature (300 K) the process is very challenging. In this work we show the material development of Ca3Co4O9, CaMnO3, insulation and metallization for multilayer generators co-fired under pressure at 900 °C. The materials are tailored regarding their sintering behavior, electrical performance and coefficients of thermal expansion. Different generator designs (unileg and pn-type) were fabricated and analyzed regarding crack formation, interaction layers and thermoelectric performance. Simulated stresses during cooling in the multilayers are compared with actual crack formation for different sintering conditions. This study shows that a lower pressure level and a lower level of complexity are beneficial for co-firing and performance. T2 - 45th International Conference and Expo on Advanced Ceramics and Composites (ICACC 2021 Virtual) CY - Online meeting DA - 08.02.2021 KW - Thermoelectrics KW - Multilayer PY - 2021 AN - OPUS4-52462 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Powierza, Bartosz T1 - In-situ CT observation of water migration in heated concrete N2 - In order to study damage in concrete exposed to fire, a series of continuous X-ray computed tomography (CT) measurements were performed on a concrete sample heated, in-situ, on one side. The water migration relative to time and 3D space and, in particular, the dynamic condensation and vaporization of water droplets in the pores was quantified. This approach shows significant potential for further investigation of fire-related concrete damage. T2 - 3rd International Conference on Tomography of Materials and Structures CY - Lund, Sweden DA - 26.06.2017 KW - In-situ KW - X-ray CT KW - Heated concrete KW - Pores KW - Water migration KW - Fire PY - 2017 UR - http://meetingorganizer.copernicus.org/ICTMS2017/ICTMS2017-29.pdf AN - OPUS4-43062 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - John, Sebastian T1 - Beitrag zur Analyse des Eigenspannungsverhaltens von Composite-Hochdruckspeichern mit metallischem Liner N2 - Bei der Auslegung von Druckbehältern kommen, auf Grund ihrer hohen spezifischen Festigkeit, vermehrt Faserverbundwerkstoffe zum Einsatz. Durch eine hohe Streuung von Material- und Produktionsparametern sowie unterschiedlichster Belastungsszenarien gestaltet sich jedoch Aussagen über die Lebensdauer sowie eine Festlegung sinnvoller Prüffristen als schwierig. Im Fokus der Untersuchungen steht ein Behälterdesign mit metallischem Liner und einem kohlenstofffaserverstärkten Kunststoffverbund, wobei die Lebensdauer maßgeblich durch den im Metall vorherrschenden Eigenspannungszustand bestimmt wird. Mit Hilfe einer alterungsbegleitenden Eigenspannungsanalyse werden Eigenspannungsveränderungen erfasst und in einem erarbeiteten Betriebsfestigkeitsmodell berücksichtigt. Durch eine Nachstellung verschiedener Belastungsszenarien kann gezeigt werden, dass durch die Berücksichtigung einer veränderlichen Eigenspannung die Anzahl ertragbarer Lastwechsel bis zum Versagen sowie damit verbundene Überlebenswahrscheinlichkeiten mit einer erhöhten Genauigkeit abgeschätzt werden können. KW - Komposit KW - Druckbehälter KW - Pressure vessel KW - Eigenspannung KW - Residual stress KW - Alterung KW - Aging KW - Faserverbund KW - Fibre reinforced plastics KW - Composite PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-520269 SN - 978-3-7983-3180-8 SN - 978-3-7983-3179-2 DO - https://doi.org/10.14279/depositonce-10442 SN - 2512-515X SN - 2512-5141 VL - 10 SP - 1 EP - 188 PB - Universitätsverlag der TU Berlin CY - Berlin AN - OPUS4-52026 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Krause, Martin A1 - Schubert, Marcus A1 - Mayer, K. A1 - Ibrahim, M. T1 - Sicherstellung der Ausführungsqualität an Neu- und Bestandsbauten aus Beton durch innovative zerstörungsfreie Prüfung N2 - Der Fachbereich 8.2 der Bundesanstalt für Materialforschung und -prüfung (BAM) hat eine innovative Methode zur zerstörungsfreien Ultraschallprüfung erarbeitet und den technischen Aufbau in Form eines neuen Gerätes entwickelt. Mit Hilfe des Produktdesigns soll die Etablierung auf dem Markt sichergestellt werden. Die Arbeit erläutert detailliert die Bereiche, die für die Gestaltung des Handscangerätes von Bedeutung sind. Sie befasst sich mit der Installation und Handhabung des Systems am Einsatzort und beleuchtet wichtige technische Details. Der nicht verkleidete technische Aufbau der zwei neu entwickelten Geräte dient als Grundlage für die Erarbeitung eines Gehäusekonzepts. Neben dem Gehäusedesign wird eine Überarbeitung des gesamten Aufbaus durchgeführt, um die Benutzerfreundlichkeit in verschiedenen Punkten zu verbessern. Zukünftige Designentscheidungen werden auf Grundlage von praxisnahen Beobachtungen und der notwendigen Anordnung der technischen Komponenten getroffen. Ziel der Auseinandersetzung ist es, ein funktionelles und ästhetisch ansprechendes Design zu entwickeln. Am Ende sollen unter Beachtung aller Vorgaben die Ergebnisse dieser Arbeit zu einem ergonomischen Gerät führen. Die Problemstellung besteht daraus, den komplexen technischen Vorgaben und Ansprüchen des Projektpartners und Innovationsgebers gerecht zu werden und gleichzeitig ein gutes Designziel zu erreichen. Das Design soll die Funktionalität und Handhabung des Gerätes verbessern und dient als Hilfsmittel, um den komplexen Aufbau zu vereinfachen. Die Benutzerfreundlichkeit soll an allen nötigen Stellen verbessert werden und ein ästhetisch zusammenstehender Gesamteindruck soll entstehen, ohne die Funktionalität negativ zu beeinflussen. KW - Beton KW - Qualitätssicherung KW - Zerstörungsfreie Prüfung KW - Ultraschall-Echo PY - 2018 UR - https://www.baufachinformation.de/sicherstellung-der-ausfuehrungsqualitaet-an-neu-und-bestandsbauten-aus-beton-durch-innovative-zerstoerungsfreie-pruefung/buecher/248990 SN - 978-3-7388-0101-9 VL - 2018 SP - 1 EP - 112 PB - Fraunhofer IRB Verlag CY - Stuttgart AN - OPUS4-45163 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Stichel, Wolfgang A1 - Ehreke, Jörg T1 - Korrosion von Stahlradiatoren T1 - Corrosion of steel radiators N2 - Anhand eines Modellkorrosionselementes ist durch Messen des Kurzschlußstromes der Einfluß von Sauerstoff, Salzgehalt, gelöstem Kupfer und Inhibitoren auf das Korrosionsverhalten von Stahlheizkörpern gegenüber Heizungswässern untersucht worden. Die Untersuchungen haben gezeigt, daß Elementkorrosion bereits bei Sauerstoffgehalten einsetzt, die technisch oft gar nicht zu vermeiden sind. In vollentsalzten Wässern gibt es keine Elementkorrosion. Salze jeder Art erhöhen hingegen das Schadensrisiko. Enthärtete Wässer und Trinkwässer sind also korrosiver als salzfreie Heizungswässer. Gelöstes Kupfer übt an Heizungssystemen aus Stahl keinen korrosionsfördernden Einfluß aus. Jedoch können benzoat- und nitrithaltige Inhibitorgemische die Elementkorrosion stimulieren. Heizkörper mit elementbegünstigenden Konstruktionsmerkmalen sind korrosionsanfälliger als solche ohne diese. N2 - By measuring the short-circuit current of a corrosion cell model the influence of oxygen, salts, copper and inhibitors on the corrosion behaviour of steel radiators against heating waters has been studied. The investigations have shown, that already very low concentrations of oxygen are able to build up effective corrosion cells. There is no cell corrosion in de-ionized waters, whereas each sort of salt raises the risk of corrosion failures. Softened and potable waters are therefore more corrosive than desalted heating waters. Dissolved copper does not promote corrosion in heating systems made of steel. Inhibitors containing benzoate or nitrite however can stimulate corrosion cells. Heating bodies with constructional features favoring corrosion cells are more endangered than those without. T3 - BAM Forschungsberichtreihe - 107 KW - Radiator KW - Korrosion PY - 1984 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3435 SN - 978-3-88314-361-3 SN - 0938-5533 VL - 107 SP - 1 EP - 24 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-343 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Feinle, Paul A1 - Habig, Karl-Heinz T1 - Versagenskriterien von Stahlgleitpaarungen unter Mischreibungsbedingungen; Einflüsse von Stahlzusammensetzung und Wärmebehandlung N2 - Das adhäsive Versagen von metallischen Gleit- oder Wälzpaarungen ist in der Praxis wegen des spontanen Ausfalles von Maschinen sehr gefürchtet. Dieses durch adhäsive Wechselwirkungen der Kontaktpartner bedingte Versagen wurde auf einer Amsler- Verschleißprüfmaschine mit einem Zwei-Scheiben-Prüfsystem unter Misch- bzw. Grenzreibung für Gleitbeanspruchungen untersucht. T3 - BAM Forschungsberichtreihe - 121 KW - Stahlgleitpaarungen KW - Vergütungsstähle KW - Werkzeugstähle KW - Korrosionsbeständige Stähle KW - Mischreibung KW - Grenzreibung KW - Adhäsives Versagen KW - Reaktionsschichtbildung PY - 1986 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-3293 SN - 978-3-88314-530-3 SN - 0938-5533 VL - 121 SP - 1 EP - 84 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-329 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hassenstein, Christian T1 - Automated self-adjustment of array probe with a robotic ultrasonic test system N2 - Ultrasonic testing (UT) of objects with complex geometries often requires the use of a robotic arm to position the probe perpendicular to the local surface. Using immersion makes it possible to test these objects with standard ultrasonic linear array probes. Here, the probe positions and orientations provided by the robot are used for merging the locally acquired image data into a 3D-reconstruction. The quality of this reconstruction is highly dependent on the alignment of the tool center point (TCP) of the physical probe with the TCP used in the digital model. For common industrial tools, the TCP is usually acquired using geometric features of the tools. However, for ultrasonic arrays in immersion, there is a water standoff between the probe and the test object, therefore the TCP is in free space in front of the array and cannot be acquired with the common method. To overcome this challenge, we propose a method that allows the robotic ultrasonic system to automatically self-adjust the positioning of the UT probe using a test block made of steel with defined geometric features as a target for referencing. For each of the six degrees of freedom, a scan and adjustment routine are established using the data acquired by the UT probe to update the TCP’s position and orientation in the robot control. Given a coarse pre-definition of the TCP and the known target test block, no human interaction is required while the system determines the optimum tool position and orientation. Part of this work will be used to improve and extend standards for robotic ultrasonic test systems, e.g. ISO 24647. T2 - 20th World Conference On Non-Destructive Testing CY - Incheon, South Korea DA - 27.05.2024 KW - Ultrasonic KW - Testing KW - Automation KW - Robotics KW - NDT 4.0 PY - 2024 AN - OPUS4-60565 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hassenstein, Christian T1 - Automatisierte Wanddickenbestimmung an Prüfteilen mit komplexen Geometrien aus anisotropen Werkstoffen N2 - Im Rahmen des Projektes MRO2.0, das sich mit der digitalen Transformation des Servicezyklus von modernen Gasturbinenschaufeln beschäftigt, wurde gezeigt, wie sich automatisiert und flächendeckend die (Rest-)Wanddicke an variabel gekrümmten Prüfgeometrien bestimmen lässt. Es wurde ein Roboterarm verwendet, der ein lineares Ultraschallarray in Tauchtechnik führt und Prüfdaten aufnimmt, die mit einer adaptierten TFM (Total Focusing Method) zu Rekonstruktionen der Außen- und Innenoberfläche verarbeitet werden. In der aktuellen zweiten Projektphase wird die Methode für Werkstoffe erweitert, die anisotrope akustische Eigenschaften aufweisen. In diesem Beitrag wird eine Methode vorgestellt, wie sich die Kristallausrichtung bzw. die richtungsabhängige Schallgeschwindigkeit mittels eines linearen Ultraschallarrays bestimmen lässt. Für den Sendefall eines Randelements in Kontakttechnik können dabei Wellen identifiziert werden, die sich parallel zur Prüfkopfapertur im Prüfobjekt ausbreiten und mit der richtungsabhängigen Schallgeschwindigkeit skalieren. Die ermittelte Schallgeschwindigkeitsverteilung kann dann verwendet werden, um die lokale Wanddickenbestimmung für die Anisotropie zu adaptieren. T2 - 6. Workshop Messtechnische Anwendungen von Ultraschall CY - Drübeck, Germany DA - 17.06.2024 KW - Ultraschallprüfung KW - Anisotropie KW - Turbinenschaufel KW - NDT 4.0 PY - 2024 AN - OPUS4-60568 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bonse, Jörn A1 - Paun, I. A. A1 - Heitz, J. A1 - Stoian, R. T1 - Guest editorial: Making light matter N2 - This article represents the Guest Editorial of the Special Issue associated with the Symposium L "Making light matter: lasers in material sciences and photonics" held during the 2023 E-MRS Spring Meeting in Strasbourg, France, June 25th - July 2nd, 2023. T2 - 2023 E-MRS Spring Meeting, Symposium L "Making light matter: lasers in material sciences and photonics" CY - Strasbourg, France DA - 29.05.2023 KW - Guest Editorial KW - Laser KW - Material Science KW - Photonics PY - 2024 DO - https://doi.org/10.1002/pssa.202400528 SN - 1862-6319 VL - 221 IS - 15 SP - 1 EP - 5 PB - Wiley-VCH CY - Weinheim AN - OPUS4-60948 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - Bacterial adhesion on ultrashort pulse laser processed surfaces ― more than size matters! N2 - Bacterial biofilms are aggregates of bacterial cells, often attached to a surface and enclosed by a self-produced extracellular matrix which confers increased stress tolerance and resistance to cleaning. Biofilm formation leads to biofouling which gives rise to high costs in numerous technical settings due to biocorrosion and biodegradation. However, biofilms can also be attractive for industrial settings such as wastewater treatment systems or for soil bioremediation processes. Hence, the control of bacterial adhesion to a surface is of major concern. Surface topography strongly influences bacterial adhesion. Therefore, one promising way to achieve bacteria-guiding surfaces lies in the contactless and aseptic large-area laser processing of technical surfaces. We used short and ultrashort pulsed laser systems to generate different surface textures, mainly high-spatial-frequency and low-spatial-frequency laser-induced periodic surface structures, LIPSS (HFSL and LFSL), on Ti, Ti-alloy, steel, and polymers (PET and PE). Pristine (polished) and laser processed samples were subjected to bacterial adhesion experiments with two different Escherichia coli strains and Staphylococcus aureus as test organisms. The bacterial strains differed in their cell wall structure (grampositive vs. gramnegative strains), in size, shape, the occurrence of cell appendages, and in their biofilm forming capabilities. Adhesion patterns were analyzed microscopically and compared regarding the respective test strain and surface topography. Our results revealed that adhesion behavior strongly depends not only on the material’s topography and chemistry, but also on the specific bacterial strain, the presence of cell appendages, and ambient growth conditions. T2 - 13th International Conference on Photoexcited Processes and Applications, ICPEPA-13 CY - Lecce, Italy DA - 14.09.2025 KW - Biofilm KW - Bacterial adhesion KW - Laser-induced periodic surface structures (LIPSS) KW - Ultrashort laser pulses PY - 2025 AN - OPUS4-64166 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kaczmarek, D. A1 - Bonse, Jörn T1 - Capabilities and limitations of Sipe’s first principles LIPSS theory: current aspects and directions N2 - This presentation elucidates the fundamentals and capabilities of John E. Sipe’s first principles theory (1983) of laser-induced periodic surface structures (LIPSS), representing an analytical mathematical approach (Green’s formalism) to calculate the absorption of electromagnetic radiation at a microscopically rough surface via the so-called efficacy factor. It includes a discussion of assumptions made in the theory and resulting limitations, such as the restriction to a near-surface layer (the so-called “selvedge”), the lack of any material response, or missing inter-pulse feedback phenomena being relevant in typical multi-pulse irradiation conditions. The influence of the angle of incidence, the polarization direction (s-pol. or p-pol.), the optical properties (dielectric permittivity) of the irradiated materials, as well as its surface roughness and its specific encoding in the theory via a shape factor (s) and a filling factor (f) are addressed. A simplifying mathematical reformulation (without changing the validity range) of Sipe’s theory in the form of 14 complex-valued equations published in 2005 is motivated, as well as the necessity of some minor adjustments for non-normal incident radiation - revealed in a very recent Erratum. Starting with 2009, extensions of the original theory were developed, e.g., the analytical Sipe-Drude model in order to include intra-pulse transient changes of the optical properties of the material. Finite-difference time-domain (FDTD) numerical simulations successfully confirmed in 2012 the validity of the Sipe-Drude approach. Moreover, the FDTD formalism can be extended to sub-surface regions and can be combined with a material response (topography) modelling for iteratively considering inter-pulse feedback phenomena. Finally, we will provide characteristic examples of Sipe’s efficacy factor for typical material classes (metals, semiconductors, dielectrics), we will explain how the results can be interpreted, and line out how the Sipe theory may be extended further. T2 - 12th International LIPSS Workshop CY - Leipzig, Germany DA - 11.09.2024 KW - Laser-induced periodic surface structures (LIPSS) KW - Theory KW - Green's formalism KW - Scattering waves KW - Finite-difference time-domain calculations PY - 2024 AN - OPUS4-61098 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wonneberger, R. A1 - Gräf, S. A1 - Bonse, Jörn A1 - Wisniewski, W. A1 - Freiberg, K. A1 - Hafermann, M. A1 - Ronning, C. A1 - Müller, F. A. A1 - Undisz, A. T1 - Tracing the Formation of Femtosecond Laser-Induced Periodic Surface Structures (LIPSS) by Implanted Markers N2 - The generation of laser-induced periodic surface structures (LIPSS) using femtosecond lasers facilitates the engineering of material surfaces with tailored functional properties. Numerous aspects of their complex formation process are still under debate, despite intensive theoretical and experimental research in recent decades. This particularly concerns the challenge of verifying approaches based on electromagnetic effects or hydrodynamic processes by experiment. In the present study, a marker experiment is designed to conclude on the formation of LIPSS. Well-defined concentration depth profiles of 55Mn+- and 14N+-ions were generated below the polished surface of a cast Mn- and Si-free stainless steel AISI 316L using ion implantation. Before and after LIPSS generation, marker concentration depth profiles and the sample microstructure were evaluated by using transmission electron microscopy techniques. It is shown that LIPSS predominantly formed by material removal through locally varying ablation. Local melting and resolidification with the redistribution of the material occurred to a lesser extent. The experimental design gives quantitative access to the modulation depth with a nanometer resolution and is a promising approach for broader studies of the interactions of laser beams and material surfaces. Tracing LIPSS formation enables to unambiguously identify governing aspects, consequently guiding the path to improved processing regarding reproducibility, periodicity, and alignment. KW - Laser-induced periodic surface structures (LIPSS) KW - Femtosecond laser processing KW - Ion implantation KW - Transmission Electron Microscopy (TEM) KW - Stainless steel PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-623990 DO - https://doi.org/10.1021/acsami.4c14777 SN - 1944-8244 (Print) SN - 1944-8252 (Online) VL - 17 IS - 1 SP - 2462 EP - 2468 PB - ACS Publications AN - OPUS4-62399 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - Laser Nanotexturierung von Metalloberflächen zur Reduktion von Reibung und Verschleiß N2 - Die Reduktion von Reibung und Verschleiß in technischen Systemen bietet ein großes Potenzial zur Reduktion von CO2-Emissionen. Dieser Beitrag diskutiert die Erzeugung und tribologische Charakterisierung von Ultrakurzpuls-generierten Nanostrukturen auf Metallen (Stahl, Titan). Besonderes Augenmerk wird dabei auf die Rolle der laserinduzierten Oxidschicht im Zusammenspiel mit verschleißreduzierenden Additiven in ölbasierten Schmiermitteln gerichtet. T2 - Online Abendvortrag beim AWT Härterei- und Werkstoffkreis Bodensee der Arbeitsgemeinschaft Wärmebehandlung + Werkstofftechnik e.V. CY - Online meeting DA - 16.01.2025 KW - Additive KW - Laser-induzierte periodische Nanostrukturen KW - Reibungsreduktion KW - Verschleißreduktion PY - 2025 AN - OPUS4-62432 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krüger, Jörg T1 - X-ray emission during ultrashort pulse laser material processing N2 - The unwanted emission of X-rays during ultrashort pulse laser material processing in air was already reported more than 20 years ago for pulse repetition rates in the 1 kHz range [1]. It was stated that an enclosure of the experimental setup is necessary to protect the operator from X-rays. By now, the use of ultrashort pulse laser technology has become established in industry using repetition rates in the multi 100 kHz up to the GHz range and laser average powers up to the kW level. Since 2018/2019, more and more investigations have been carried out on the hazards from X-rays at higher laser pulse repetition rates [2-4]. Recently, maximum X-ray skin dose rates of the order of 1 Sv/h (iron target [5]) and X-ray photon energies of up to 40 keV (tungsten target [6]) were reported. Measures must be taken to shield the unwanted X-rays. T2 - 10th Conference on Applications of Femtosecond Lasers in Materials Science (FemtoMat) CY - Mauterndorf, Austria DA - 24.02.2025 KW - Ultrashort pulse laser KW - Material processing KW - X-ray emission KW - Radiation protection PY - 2025 AN - OPUS4-62665 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Spitzer, Stefan A1 - Recknagel, Christoph T1 - BAM-Monitoringkompetenz am Beispiel des Projekts INFUSE-SensoJoint N2 - Datenmanagement der realen Beanspruchungen von Betonautobahnen von der definierten Datenerfassung über Datenverwaltung, Datenübertragung bis zur Datenauswertung T2 - Workshop Digitaler Zwilling CY - BAM, Berlin, Germany DA - 04.06.2018 KW - Bitumen KW - Betonautobahn KW - Monitoring KW - Innovative Messtechnik PY - 2018 AN - OPUS4-45020 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - Generation and characterization of anisotropic nanostructures using ultrashort pulsed lasers N2 - The lecture gives an overview of the generation and characterization of anisotropic nanostructures using ultrashort pulsed laser radiation. Special attention will be paid to the phenomenon of so-called laser-induced periodic surface structures (LIPSS) on various materials. One focus will be on dielectrics and the dynamics of nanostructure formation. Further examples of bulk nanostructures from the literature will be discussed. T2 - 8th UKP-Workshop: Ultrafast Laser Technology CY - Aachen, Germany DA - 08.04.2025 KW - Laser-induced Periodic Surface Structures (LIPSS) KW - Dielectrics KW - Surface Nanostructures KW - Volume Nanostructures PY - 2025 AN - OPUS4-62947 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR ED - Bonse, Jörn ED - Paun, I. A. ED - Heitz, J. ED - Stoian, R. T1 - Special issue: Making light matter N2 - This special issue represents the proceedings of the Symposium L "Making light matter: lasers in material sciences and photonics" held from May 29th to June 2nd 2023 in Strasbourg, France, during the 2023 Spring Meeting of the European MaterialsResearch Society (E-MRS). T2 - 2023 E-MRS Spring Meeting, Symposium L "Making light matter: lasers in material sciences and photonics" CY - Strasbourg, France DA - 29.05.2023 KW - E-MRS Spring Meeting 2023 KW - Laser Processing KW - Material Science KW - Photonics PY - 2024 UR - https://onlinelibrary.wiley.com/toc/18626319/2024/221/15 SN - 1862-6319 VL - 221 IS - 15 SP - 2300478 EP - 2400528 PB - Wiley-VCH CY - Weinheim AN - OPUS4-60949 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - Ultrafast optical probing of laser-induced formation of periodic surface nanostructures N2 - Laser-induced Periodic Surface Structures (LIPSS, ripples) are a universal phenomenon and can be generated in a contactless, single-step process on almost any type of solid upon irradiation with intense laser pulses. They represent a (quasi-)periodic modulation of the surface topography in the form of a linear grating and are typically formed in a “self-ordered” way in the focus of a coherent laser beam. Thus, they are often accompanying laser material processing applications. The structural sizes of LIPSS typically range from several micrometers down to less than 100 nanometers – far beyond the optical diffraction limit – while their orientations exhibit a clear correlation with the local polarization direction of the laser radiation. From a theoretical point of view, a controversial debate has emerged during the last decades, whether LIPSS originate from electromagnetic effects (seeded already during the laser irradiation) – or whether they emerge from matter-reorganization processes (distinctly after the laser irradiation). From a practical point of view, however, LIPSS represent a simple and robust way for the nanostructuring of solids that allows creating a wide range of different surface functionalities featuring applications in optics, tribology, medicine, energy technologies, etc. The presentation provides an overview of current theories on LIPSS and the quest to achieve ever smaller surface nanostructures. The historical development of the fundamental ideas behind LIPSS is presented, together with experimental approaches that make it possible to distinguish between the various LIPSS formation scenarios. Time-resolved experimental methods are required to investigate the dynamics of their formation. The presentation focuses on ultrafast time-resolved optical (pump-probe) techniques that can be used for localized point measurements or microscopic imaging, utilizing the reflection, diffraction, or coherent scattering of the probe radiation at the emerging LIPSS, while simultaneously capturing information about rapid melting, ablation, and solidification phenomena. However, given the sub-micrometric spatial periods of LIPSS, their analysis using optical radiation employed in far-field techniques remained a challenge. Therefore, short wavelengths of the probe beam in the UV range or even below are required to overcome the diffraction limit imposed in the optical spectral range. Fourth-generation light sources, namely short-wavelength (XUV or X-ray) short-pulse free-electron lasers (FELs), offer new and fascinating possibilities for resolving laser-induced structure formation on surfaces in the sub-micrometer to nanometer range and in time domains from picoseconds to several nanoseconds with a resolution in the sub-picosecond regime. On laser-irradiated semiconductor surfaces, this unique spatio-temporal resolution enables the detection of early signs of coherent/plasmonic electromagnetic scattering effects, followed by the excitation of hydrodynamic capillary waves – providing new insights into the above-mentioned debate. Recent experiments at the European XFEL used fs-time-resolved small-angle X-ray scattering (fs-SAXS) and even fs-time-resolved grazing incidence small-angle X-ray scattering (fs-GISAXS), combined with grazing-incidence diffraction (fs-GID), to reveal the dynamics of the formation of nanometric LIPSS on metals. T2 - CINSaT Herbstkolloquium 2025 CY - Kassel, Germany DA - 05.11.2025 KW - Laser-induced periodic surface structures (LIPSS) KW - Ultrashort laser pulses KW - Pump-probe measurements KW - Free-electron laser KW - Small angle X-ray scattering (SAXS) PY - 2025 AN - OPUS4-64633 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hassenstein, Christian T1 - Robotergestützte Ultraschallprüfung von Objekten mit komplexen Geometrien N2 - Durch den Einsatz moderner digitaler Design- und Fertigungsmethoden wachsen einerseits die Komplexität von Bauteilen, andererseits der Bedarf an Informationen über deren Qualität und Zustand. Damit steigen auch die Anforderungen an die zerstörungsfreie Prüfung, die im Zuge von ZfP 4.0 automatisierte und flexible, innovative Prüfmethoden erfordert. Das gilt insbesondere für Objekte, deren Oberflächengeometrien über plane Flächen und eindimensionale Krümmungen hinausgehen. Um zu zeigen, wie eine Ultraschallprüfung von Objekten mit komplexer Oberflächengeometrie realisiert werden kann, wurde an der BAM eine roboterbasierte Demonstratoranlage entwickelt. Dabei führt ein Roboterarm einen Array-Prüfkopf in Tauchtechnik senkrecht über die Prüffläche. Die dafür erforderliche Prüfbahn kann entweder anhand der CAD-Geometrie oder mithilfe einer Punktewolke der Prüffläche, die vorab mit einem am Roboter angebrachten Laser-Profilometer erfasst wird, ermittelt werden. Zur Erhöhung der Genauigkeit werden der Lasersensor und der Ultraschallprüfkopf automatisiert mit dafür entwickelten Routinen am Roboter eingemessen. Durch bildgebende Verfahren und eine automatische Auswertung der Bilder kann die in Tauchtechnik auftretende Brechung des Schallbündels an der Prüfteiloberfläche berücksichtigt werden, was die ortsrichtige Rekonstruktion von Anzeigen aus dem Prüfteilinneren bzw. der Rückwand ermöglicht. Durch Rückführung der Anzeigen in ein gemeinsames Koordinatensystem entsteht eine 3D-Rekonstruktion des Prüfteils. Der vorliegende Beitrag stellt die Demonstratoranlage und die angewendeten Methoden im Detail vor und nennt Anwendungsbeispiele. T2 - DGZfP Jahrestagung 2025 CY - Berlin, Germany DA - 26.05.2025 KW - Ultraschall KW - Robotik KW - Turbinenschaufel KW - Wanddicke KW - Defekterkennung PY - 2025 AN - OPUS4-63417 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Voss, Heike T1 - ReguΛarity - A free software for the objective quantification of the regularity of periodic surface structures generated by femtosecond laser irradiation N2 - The precise laser-based surface structuring on the micro- and nanoscale allows to create functional properties for innovative applications, e.g., in medicine, optics and biology. Among the various types of surface structures, laser-induced periodic surface structures (LIPSS) are characterized by their versatility and the relatively simple manufacturing process. However, the fabrication of highly regular LIPSS patterns remains challenging. The systematic investigation of LIPSS formation, as well as of the resulting functional properties requires a precise evaluation of the surface morphology, especially with regard to periodicity and regularity. Existing quantification methods such as Fast Fourier Transformation (FFT) tend to lack automation and objectivity, especially when dealing with large data sets and multi-scale structures. Although automated approaches exist with the Gini coefficient and the P³S method, their limited availability restricts a broader scientific use. We therefore introduce ReguΛarity as an innovative open-source software solution for objective, rapid and reproducible evaluation of structured surfaces concerning their regularity. In order to provide comprehensive surface morphological analysis, our software uses advanced image-processing techniques and integrates the already developed tools such as P³S method, Gini coefficient, FFT analysis, and the calculation of DLOA (Dispersion of LIPSS Orientation Angle). The software allows to evaluate any relevant image format as provided, e.g., by standard scanning electron micrographs. An intuitive PyQt5-based interface, enhanced by multi-threading capabilities, facilitates efficient data processing. Interactive features such as region-of-interest selection and plotting provide flexible adaptation to diverse applications. ReguΛarity offers a robust analysis tool that will contribute to the further development of precise laser-based surface structuring and to the optimization of the desired functional properties in both research and industry. T2 - 13th International Conference on Photoexcited Processes and Applications, ICPEPA-13 CY - Lecce, Italy DA - 14.09.2025 KW - Laser-induced periodic surface structures (LIPSS) KW - Laser processing KW - Fourier transformation KW - Regularity PY - 2025 AN - OPUS4-64176 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rahner, E. T1 - From nightmare to numbers - A novel software tool for objective regularity analysis of LIPSS N2 - The precise laser-based surface structuring on the micro- and nanoscale allows for the creation of functional properties for innovative applications, e.g., in medicine, optics and biology. Among the various types of surface structures, laser-induced periodic surface structures (LIPSS) are distinguished by their versatility and the comparatively simple manufacturing process. Nevertheless, the fabrication of highly regular LIPSS patterns remains challenging. The systematic investigation of LIPSS formation, as well as of the resulting functional properties demands accurate and objective evaluation of surface morphology, especially regarding periodicity and regularity. Existing quantification methods such as Fast Fourier Transformation (FFT) tend to lack automation and objectivity, especially when dealing with large data sets and multi-scale structures. Although automated approaches, such as those based on the Gini coefficient or the P³S method, have been proposed, their limited availability hinders a broader scientific use. To overcome these limitations, we introduce ReguΛarity, a novel, freely available Python-based software tool featuring a graphical user interface for automated and quantitative assessment of regularity in period and (quasi-)periodic surface patterns including LIPSS. The software processes microscopic images obtained from optical, scanning electron microscopy (SEM), or atomic force microscopy (AFM), combining image segmentation with one- and two-dimensional Fourier analyses (1D-FT, 2D-FT), phase evaluation, and gradient-based orientation determination to facilitate a comprehensive regularity analysis of (quasi-)periodic surface patterns with spatial periods Λ. Regularity is quantified by the newly proposed five-dimensional regularity tuple R comprising the normalized spread of spatial periods from 2D-FT, the normalized local variation of the dominant spatial period from 1D-FT, the Gini coefficient G, the Dispersion of the LIPSS Orientation Angle (DLOA), and the mean phase deviation. The demonstration of the software’s capabilities is achieved by comparing idealized sinusoidal test patterns with SEM micrographs of fs-laser-generated LIPSS on stainless steel (AISI 316L) and aluminum alloy (AlMg5). This comparison highlights ReguΛarity’s objective differentiation between varying levels of structural regularity. The software facilitates high-throughput analysis and data-driven optimization in laser surface engineering processes. T2 - 13th International LIPSS Workshop CY - Enschede, Netherlands DA - 29.10.2025 KW - Laser-induced periodic surface structures (LIPSS) KW - Surface functionalization KW - Fourier transform KW - Gini coefficient PY - 2025 AN - OPUS4-65047 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gräf, S. T1 - Ion marker implantation as key to understand the formation of femtosecond LIPSS on steel N2 - Ultrashort laser (fs-laser) pulses can be used to generate laser-induced periodic surface structures (LIPSS, ripples) on different types of materials. A variety of potential applications of these grating-like LIPSS have already been demonstrated in the field of surface functionalization. Examples include structural colours (e.g. for optical effects or safety features), beneficial friction and wear reduction, modification of the wetting behaviour of surfaces, and antibacterial or cell adhesion promoting properties for medical implants. Despite decades of research, however, some aspects regarding the formation mechanism are still unclear and the subject of controversial debate. This involves the two main models of coherent electromagnetic scattering and matter reorganization, which are used for explaining aspects of LIPSS formation and phenomenology. One major issue is to quantify the actual amount of material removal during the fs-laser processing due to the lack of an independent depth reference and to visualize the so-called heat-affected zone accompanying intense fs-laser irradiation. In the present study, near-surface implantation of Mn and N ions into different material depth of Mn-free austenitic stainless steel alloy FeCrNiMo18-12-2 was used to create reference layers of a defined thickness containing the respective elements. LIPSS (type low-spatial frequency LIPSS, LSFL) were fabricated on the polished substrate surfaces in an air environment by fs-laser irradiation (λ = 1025 nm, τ = 300 fs, frep = 100 kHz, F = 1.5 J/cm2). The implanted layers subsequently served as a kind of coordinate system to assess the material removal during the formation process via cross-sectional Transmission Electron Microscopy (TEM) and Energy Dispersive X-ray Spectroscopy (EDXS). Using both analysis methods enabled in particular to determine the position of peaks and valleys of the LIPSS topography in relation to the initial surface before fs-laser irradiation. This confirmed the selective ablation in the LIPSS valleys. Moreover, linking changes in the material’s microstructure, e.g., the crystallinity and near surface elemental composition before and after fs-laser treatment, gave additional insights regarding the transient cooling rates, as recently shown for NiTi alloys. T2 - 13th International LIPSS Workshop CY - Enschede, Netherlands DA - 29.10.2015 KW - Energy dispersive X-ray analysis (EDX) KW - Ion implantation KW - Laser-induced periodic surface structures (LIPSS) KW - Steel KW - Transmission electron microscopy (TEM) PY - 2025 AN - OPUS4-64900 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - Bacterial adhesion on ultrashort pulse laser processed surfaces ― more than size matters! N2 - Bacterial biofilms are aggregates of bacterial cells, often attached to a surface, and enclosed by a self-produced extracellular matrix which confers increased stress tolerance and resistance to cleaning. Biofilm formation leads to biofouling which gives rise to high costs in numerous technical settings due to biocorrosion and biodegradation. However, biofilms can also be attractive for industrial settings such as wastewater treatment systems or for soil bioremediation processes. Hence, the control of bacterial adhesion to a surface is of major concern. Surface topography strongly influences bacterial adhesion. Therefore, one promising way to achieve bacteria-guiding surfaces lies in the contactless and aseptic large-area laser processing of technical surfaces. We used short and ultrashort pulsed laser systems to generate different surface textures, mainly high-spatial-frequency and low-spatial-frequency laser-induced periodic surface structures, LIPSS (HFSL and LFSL), on Ti, Ti-alloy, steel, and polymers (PET and PE). Pristine (polished) and laser processed samples were subjected to bacterial adhesion experiments with two different Escherichia coli strains and Staphylococcus aureus as test organisms. The bacterial strains differed in their cell wall structure (grampositive vs. gramnegative strains), in size, shape, the occurrence of cell appendages, and in their biofilm forming capabilities. Adhesion patterns were analyzed microscopically and compared regarding the respective test strain and surface topography. Our results revealed that adhesion behavior strongly depends not only on the material’s topography and chemistry, but also on the specific bacterial strain, the presence of cell appendages, and ambient growth conditions. T2 - 13th International LIPSS Workshop CY - Enschede, Netherlands DA - 29.10.2025 KW - Bacterial adhesion KW - Biofilm KW - Laser-induced periodic surface structures (LIPSS) KW - Ultrashort laser pulses PY - 2025 AN - OPUS4-64632 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gräf, S. T1 - Ion marker implantation for tracing the formation of femtosecond LIPSS on steel N2 - An ion marker experiment is conducted to investigate the formation of low spatial frequency laser-induced periodic surface structures (LIPSS) on stainless steel surfaces upon scan-processing with femtosecond laser pulses (300 fs, 1025 nm, 100 kHz) focussed to a spot diameter of ~20 µm. Defined concentration depth profiles of 14N^+- and 55Mn^+-ions were implanted below the polished surface of a cast Mn- and Si-free stainless steel AISI 316L using an acceleration energy of 380 keV. This generated two distinct “depth-tracer-layers” ~135 nm (55Mn) and ~340 nm (14N) below the sample surface. The sample morphology and microstructure were evaluated before and after LIPSS-processing using scanning and transmission electron microscopy techniques in top-view and cross-sectional geometry. Energy-dispersive X-ray spectroscopy (EDXS) allowed to visualize the depth distribution of the marker elements, the steel constituents, and of oxygen involved through the laser processing in ambient air. These experiments revealed that the LIPSS on this metal are predominantly formed by material removal through locally varying ablation and, to a lesser extent, by local melt displacement effects prior to the re-solidification. Moreover, the processing in air leads to the formation of a less than 10 nm thick laser-induced oxide layer covering the steel surface. Our new tracer ion approach contributes to the ongoing debate on the relevance of electromagnetic or hydrodynamic effects during the formation of LIPSS. T2 - E-MRS Spring Meeting 2025 CY - Strasbourg, France DA - 26.05.2026 KW - Laser-induced periodic surface structures (LIPSS) KW - Steel KW - Ion implantation KW - Transmission electron microscopy (TEM) KW - Energy dispersive X-ray analysis (EDX) PY - 2025 AN - OPUS4-63274 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koch, Claudia T1 - Ensuring Quality Smarter with a digital Quality Infrastructure (Mexican-German Technical Exchange) N2 - The presentation introduces the initiative QI‑Digital, which aims to holistically transform quality infrastructure across all its elements. To this end, a digital QI ecosystem is being developed that integrates digital QI tools with advanced methods for testing, inspection, and monitoring, and embeds them into the broader digital industrial ecosystem. Sovereign and secure data sharing and management are enabled through technologies such as data spaces, the Asset Administration Shell, verifiable credentials, and the Digital Product Passport (DPP). Particular emphasis is placed on the role of artificial intelligence in quality assurance: Several use cases and ongoing projects from BAM are presented togetehr with the business benefits they enable. Ongoing activities on the use of AI for manageing quality-related documentation are also presentated that aim at establishing an agentic AI framework for QI. The talk concludes with key lessons learned so far within the initiative. T2 - Mexican-German Technical Exchange on QI Digital CY - Mexico City, Mexico DA - 23.01.2026 KW - Quality infrastructure KW - Agentic AI KW - Digital Ecosystem PY - 2025 AN - OPUS4-65411 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mantouvalou, I. A1 - Bauer, L.J. A1 - Truong, V.-B. A1 - Wagener, Y. A1 - Förste, F. A1 - Maruchenko, O. A1 - Werner, S. A1 - Lizzi, F. A1 - Wieder, Frank A1 - Wolff, T. A1 - Kanngießer, B. A1 - Zaslansky, P. T1 - Quantitative micro-XRF combined with X-ray imaging reveals correlations between Zn concentration and dentin tubule porosity across entire teeth N2 - Bony materials are biogenic composites of protein fibers and mineral that create hierarchical structures. In the case of teeth, dentin is the main component and similar to other bones, it contains porosity at multiple length scales. It is traversed by micron-sized hollow channels known as dentinal tubules, essential for temperature and pain sensation. Tubule density and thus porosity vary throughout the macroscopic three-dimensional (3D) structure, with porosity increasing toward the pulp. The different densities in teeth are easily revealed non-destructively in 3D by X-ray imaging using computer tomography (CT). Yet elemental composition analysis is more difficult to obtain from within the centimeter-sized heterogeneous bulk material. We describe an approach of merging CT measurements of healthy, intact bovine teeth with micro-X-ray fluorescence (micro-XRF) images of matching serially sectioned slices. Through the combination of multi-resolution quantitative CT measurements with elemental mass fraction derivation, gradients in density and element distributions such as calcium (Ca), phosphorus (P), and zinc (Zn) are revealed across entire teeth in 3D. While the main constituents (Ca and P) are homogeneously distributed in the matrix, Zn concentration increases significantly and exponentially toward the pulp. We find an inverse association between dentin tissue density and Zn concentration localizing this element in or around tubules. Our data serve as a quantitative reference for density and Zn mass fractions in healthy, neither carious nor hypermineralized dentin, as a basis for comparisons across species in health and disease states. KW - Dentin density KW - Micro-computer tomography KW - Quantitative micro-X-ray fluorescence KW - Tubule porosity KW - Zn distribution PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-654215 DO - https://doi.org/10.1002/VIW.20250173 SN - 2688-3988 SN - 2688-268X SP - 1 EP - 14 PB - Wiley Online Library AN - OPUS4-65421 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ruehle, Bastian T1 - MINERVA-OS: The Orchestrator of our SDL for Nano and Advanced Materials Synthesis N2 - We present our SDL "Minerva" and its' Orchestrator "Minerva-OS". We discuss the general architecture of the orchestrator, the problems our orchestration solution solves, associated objectives, and success criteria. We demonstrate how a user would interact with it and give examples of what it has already been used for. We also provide some explanation of the available and planned features, and how workflows/experiments are represented. Lastly, we discuss key technical challenges we faced during development. T2 - Orchestration Alignment Virtual Workshop CY - Online meeting DA - 20.01.2026 KW - Self Driving Labs KW - Materials Acceleration Platforms KW - Workflows KW - Orchestration PY - 2026 AN - OPUS4-65422 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Absorption and Refraction Techniques: Characterization and Non-Destructive Testing of Additively Manufactured Materials N2 - The combination of tomographic, microstructural data with other experimental techniques and with modeling is paramount, if we want to extract the maximum amount of information on material and component properties. In particular, quantitative image analysis, statistical approaches, direct discretization of tomographic reconstructions represent concrete possibilities to extend the power of the tomographic 3D representation to insights into the material and component performance. This logic thread equally holds for industrial and academic research, and valorizes expensive experiments such as those carried out at synchrotron sources, which cannot be daily repeated. I will show a few examples of possible use of X-ray tomographic data for quantitative assessment of damage evolution and microstructural properties, as well as for non-destructive testing. Examples of micro-structured inhomogeneous materials will be given, such as Composites, Ceramics, Concrete, and Additively manufactured parts. I will also show how X-ray refraction computed tomography (CT) can be highly complementary to classic absorption CT, being sensitive to internal interfaces. Additionally, I will present a new technique in our portfolio, Neutron Diffraction, which is extremely well suited to the study of internal stresses, both residual and under external load. T2 - Kolloquium an dem ‘Laboratoire National de Metrologie et d’Essais CY - LNE’ Paris, France DA - 09.06.2016 KW - Computertomographie KW - Metrologie KW - 3D Mikrostruktur KW - Zerstörungsfreie Prüfung KW - Röntgenrefraktion KW - Additive Fertigung KW - TF Material KW - Analytical Science PY - 2016 AN - OPUS4-38826 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Höhne, Patrick T1 - Small batch preparation of ready-to-press powder for systematic studies N2 - Efficient studies of scarce or expensive materials require material saving processes. Therefore, a high yield concept for small batch preparation of ready-to-press powder is exemplarily presented for yttria stabilized nano-zirconia (d50 < 50 nm). The concept involves small batch preparation in an ultrasound resonator, dispersant selection based on zeta potential measurements, evaluation of slurry stability using an analytical centrifuge, and preparation of ready-to-press powder by freeze drying. Freeze drying offers key advantages. Process efficiency and high yield above 95 % are independent of sample size. The dried product does not require further mechanical treatment like milling or grinding. Side effects like migration of additives are avoided. An optimized freeze drying process tolerates slurries with moderate stability. Thus, efforts for slurry development can be reduced. Generally, identifying a suitable dispersing agent requires only 3-5 zeta potential measurements. Slurry stability is rechecked using an analytical centrifuge, which also accounts for steric stabilization. An ultrasound resonator is used to disperse the powder without contamination, which becomes critical for small batches. The described route is exemplarily presented for the development of an additive recipe for nano-sized zirconia powder, targeting for good pressing behavior and high green density. Therefore, a variety of binding and lubricating agents were tested. Following the presented route, 80 g zirconia powder were sufficient to conduct a study including slurry development and five sample sets with varying composition, each set comprising five discs (d = 20 mm and h = 2 mm). T2 - 94. DKG Jahrestagung CY - Leoben, Austria DA - 05.05.2019 KW - Fine Powder KW - Slurry KW - Freeze Drying PY - 2019 AN - OPUS4-48293 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Shashev, Yury T1 - Talbot- Lau interferometry with a non- binary phase grating for non-destructive testing N2 - Grating interferometric set-ups have been established in the last decade. They are promising candidates to obtain enhanced image contrast from weakly absorbing micro and nano structures. They are based on X-ray refraction and near-field diffraction using the Talbot effect. At the expense of taking multiple images, Talbot-Lau grating interferometry allows separating the absorption, refraction, and scattering contributions by analysing the disturbances of a phase grating interference pattern. Contrary to other refraction enhanced methods, this technique can be applied using conventional X-ray tubes (divergent, polychromatic source). This makes it attractive to solve typical non-destructive testing problems. We investigated the efficiency of phase gratings, i.e. the visibility (the amplitude of oscillations) upon variation of propagation distance and phase grating rotation around an axis parallel to the grid lines. This grating rotation changes the grating shape (i.e. the distributions of phase shifts). This can yield higher visibilities than derived from rectangular shapes. Our study includes experimental results obtained from synchrotron radiation, as well as simulations for monochromatic radiation. The advantages of Talbot-Lau interferometry are demonstrated at the example of glass capillaries. T2 - WCNDT 2016 CY - Munich, Germany DA - 13.06.2016 KW - Phase grating KW - X-ray phase contrast imaging KW - Talbot- Lau interferomerty KW - Visibility KW - Synchrotron PY - 2016 AN - OPUS4-36625 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pelkner, Matthias T1 - Evaluation of high spatial resolution imaging of magnetic stray fields for early damage detection N2 - Metal magnetic memory (MMM) technique with associated ISO 24497-1:3 is gaining considerable interest in the magnetic NDT community. In contrast to traditional Magnetic Flux Leakage (MFL) testing, the inspection objects are not intentionally magnetized by an external magnetic field. Due to the physical coupling between mechanical stress and magnetization of ferromagnetic materials, it is assumed that the distribution of the residual MFL correspond to the internal stress of the specimen, or in the most general sense, to a degradation of the material. Usually, MMM measurements are performed by relatively bulky magnetic inspection sensors. The evaluation of local magnetic field distribution is limited thereby. Highprecision GMR (Giant Magneto Resistance) measurements in the micrometer regime can provide a higher degree of information due to better spatial resolution. We present a concise summary of studies on the correlation of magnetic structure and microstructure of steels. In particular, we compare residual stress measurements in S235JRC steel welds by means of neutron diffraction with high resolution magnetic field mappings. Results indicate a qualitative correlation between residual stresses and local stray field variation. In addition, stray field measurements of plastically deformed specimens for quasi-static and cyclic loading cases are discussed. The present study concludes that GMR sensors can detect inhomogeneous plastic deformations of S235JR steel in a very early stage, without specific signal processing according to the ISO 24497-1:3. T2 - QNDE - Review of Progress in Quantitative Nondestructive Evaluation CY - Atlanta, Georgia, USA DA - 18.07.2016 KW - NDT KW - MMM KW - GMR PY - 2016 AN - OPUS4-37101 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Bernd R. T1 - Hochauflösende, schnelle Materialcharakterisierung - Zerstörungsfeie Prüfung mittels Röntgenrefraktion N2 - Materialcharakterisierung von CFK-Werkstoffen mittels Röntgen-Refraktion T2 - CCeV-Veranstaltung 3er-AG CY - Augsburg DA - 04.03.2016 KW - CFK KW - Röntgen-Refraktion KW - Faser-Matrix Enthaftung PY - 2016 AN - OPUS4-35666 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bresch, Sophie T1 - Pressure assisted sintering of tape cast calcium cobaltite N2 - Thermoelectric materials can convert waste heat directly into electrical power by utilizing the Seebeck effect. Calcium cobaltite Ca3Co4O9 is a promising p-type oxide thermoelectric material for applications between 600 °C and 900 °C in air. The properties and morphology of Ca3Co4O9 are strongly anisotropic because of its crystal structure of alternating layers of CoO2 and Ca2CoO3. The electrical conductivity is for example 13.5 times higher in a/b-direction than in c-direction. By aligning the plate-like grains, the anisotropic properties can be assigned to the component. Hot-pressing of tablets is a well-known technology for grain alignment of Ca3Co4O9 and increases the thermoelectric properties in a/b-direction remarkably. It also increases the relative density. However, hot-pressing of tablets is limited by the tablet size. An interesting alternative for larger components is the pressure assisted sintering of panels from tape casted layers. Tape casting already leads to a grain alignment during green body forming. By combining tape casting and pressure assisted sintering (50 kN maximum force) of Ca3Co4O9, high densities and high thermoelectric properties can be reached for large components up to 200 mm edge length. Ca3Co4O9 was successfully tape casted with the doctor blade technique (binder: polyvinyl butyral, organic solvent). Several layers of tape were stacked and laminated to 5 cm x 5 cm panels. These panels were sintered with different applied pressures in a LTCC sintering press with combined in-situ shrinkage measurement. Pressure-less sintered panels have a 2.5 times higher electrical conductivity at room temperature than test bars with randomly orientated particles. By applying a uniaxial pressure of 10 MPa during sintering, the electrical conductivity increases by the factor of 6 compared to the pressure-less sintered panels. About 40 % linear shrinkage are reached in pressing direction. The Seebeck coefficient (S25 °C=146 μV/K) and the electrical conductivity (σ25 °C=15100 S/m) are in good agreement with the values published in literature for hot-pressed tablets. T2 - 15th Conference & Exhibition of the European Ceramic Society CY - Budapest, Hungary DA - 09.07.2017 KW - Thermoelectrics KW - Pressure assisted sintering PY - 2017 AN - OPUS4-41026 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Powierza, Bartosz T1 - Water Migration in One-Side Heated Concrete: 4D In-Situ CT Monitoring of the Moisture-Clog-Effect N2 - In order to study damage in concrete exposed to fire, a series of continuous X-ray computed tomography (CT) measurements were performed on a concrete sample heated, in-situ, on one side. The water migration relative to time and 3D space and, in particular, the dynamic condensation and vaporization of water droplets in the pores was quantified. This approach shows significant potential for further investigation of fire-related concrete damage. T2 - 8th Conference on Industrial Computed Tomography (iCT 2018) CY - Wels, Austria DA - 06.02.2018 KW - CT KW - X-ray KW - In-Situ KW - Pores KW - Heated Concrete KW - Water Migration KW - Fire PY - 2018 AN - OPUS4-46381 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Genga, R. M. T1 - Enhanced Fe and Ni bonded NbC Laser Surface Engineered based Hardmetals: Alternative Cutter Materials for Electric Vehicle Applications N2 - The efforts to substitute both tungsten carbide (WC) and cobalt (Co) has gained prominence in recent years due to the classification of Co as a carcinogen and the classification of Co and W as critical raw materials in the EU as well as within regulations of the U.S. National Toxicology Program. In this study, substitution of both WC and Co with advanced hardmetals consisting of NbC with Ni and Fe-based metal binders are investigated for their use of machining of metals used electric vehicle manufacturing. The developed NbC-Ni/Fe based hardmetals employ a Machining Property Led Tailored Design (MPLTD) approach. This reverse engineering strategy uses data from machining performance to guide the development of microstructural, mechanical, and behavioral properties. Four advanced NbC-based hardmetals were produced, two with Ni-based binders and two with Fe-based binders, along with two reference materials for comparison (WC-Co and straight NbC-12Ni). Hardmetals were characterized using field emission scanning electron microscopy (FE-SEM), annular dark-field scanning transmission electron microscopy (ADF-STEM), Vickers hardness, fracture toughness, and elastic moduli. Cutting tool inserts were manufactured from the developed hardmetals and enhanced using femto-second laser surface engineering. The inserts’ performance was evaluated through face milling tests on AZ31 automotive magnesium alloy, providing insights into their suitability for high-demand industrial applications. T2 - 21. Plansee Seminar CY - Reutte, Austria DA - 01.06.2025 KW - Niobium carbide KW - Alternative binders KW - Alternative hard phases KW - Face milling KW - AZ31 magnesium alloy PY - 2025 AN - OPUS4-65381 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Obenlüneschloß, Jorit A1 - Boysen, Nils A1 - Rönnby, Karl A1 - Muriqi, Arbresha A1 - Hoffmann, Volker A1 - Abad Andrade, Carlos Enrique A1 - Rogalla, Detlef A1 - Brokmann, Ulrike A1 - Rädlein, Edda A1 - Nolan, Michael A1 - Devi, Anjana T1 - Ein seltener mononuklearer Lithium‐Carben‐Komplex für die Atomlagenabscheidung von lithiumhaltigen Dünnschichten N2 - KurzfassungLithium ist das zentrale Element moderner Batterietechnologien, und die Herstellung von lithiumhaltigen Materialien mittels Atomlagenabscheidung (engl. Atomic Layer Deposition, ALD) bietet erhebliche Vorteile bei der Kontrolle der Schichtdicke und ‐zusammensetzung. In dieser Studie wird ein neuer mononuklearer, durch ein N‐heterocyclisches Carben (NHC) stabilisierter Lithiumkomplex, [Li(tBuNHC)(hmds)], als vielversprechender Präkursor für die ALD von lithiumhaltigen Dünnschichten vorgestellt. Die strukturelle Charakterisierung erfolgt durch den Vergleich von Dichtefunktionaltheorie (DFT) und Einkristall‐Röntgenbeugung (engl. Single‐Crystal X‐ray Diffraction, SC‐XRD), wobei die seltene mononukleare Struktur bestätigt wird. Thermogravimetrische Analysen (TGA) zeigen vorteilhafte thermische Eigenschaften für ALD‐Anwendungen. Die Verbindung weist einen niedrigen Schmelzpunkt, saubere Verdampfung und ermutigende Volatilitätsparameter im Vergleich zu anderen Lithium‐Präkursoren auf. ALD‐Experimente mit [Li(tBuNHC)(hmds)] und Ozon zeigen dessen Effektivität bei der Abscheidung von LiSixOy‐Filmen. Der ALD‐Prozess zeigt ein gesättigtes Wachstum pro Zyklus (engl. Growth per Cycle, GPC) von 0,95 Å. Die Zusammensetzung, analysiert mittels Rutherford‐Rückstreu‐Spektrometrie/Kernreaktionsanalyse (engl. Rutherford Backscattering Spectrometry/Nuclear Reaction Analysis, RBS/NRA), Röntgenphotoelektronenspektroskopie (engl. X‐ray Photoelectron Spectroscopy, XPS) und Glimmentladungsspektroskopie (engl. Glow Discharge Optical Emission Spectrometry, GD‐OES), bestätigt das Vorhandensein von Lithium und Silizium in den erwarteten Verhältnissen. Diese Arbeit stellt nicht nur einen neuen ALD‐Präkursor vor, sondern trägt auch zum Verständnis der Lithiumchemie bei und bietet Einblicke in die faszinierende Koordinationschemie und das thermische Verhalten von durch NHC‐Liganden stabilisierten Lithiumkomplexen. KW - Atomlagenabscheidung KW - N-heterozyklischer-Carben-(NHC)-stabilisierter Lithium-Präkursor KW - Mononuklearer Li–Carben-Komplex KW - Lithiumsilicat-Dünnfilme KW - Filmanalytik/-Charakterisierung PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-644045 DO - https://doi.org/10.1002/ange.202513066 SN - 0044-8249 N1 - Es gibt eine parallele Sprachausgabe (englisch), ein Link befindet sich im Feld zugehöriger Identifikator - There is a parallel language edition (English), a link is in the field related identifier SP - 1 EP - 12 PB - Wiley-VCH CY - Weinheim AN - OPUS4-64404 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Obenlüneschloß, Jorit A1 - Boysen, Nils A1 - Rönnby, Karl A1 - Muriqi, Arbresha A1 - Hoffmann, Volker A1 - Abad Andrade, Carlos Enrique A1 - Rogalla, Detlef A1 - Brokmann, Ulrike A1 - Rädlein, Edda A1 - Nolan, Michael A1 - Devi, Anjana T1 - Rare Mononuclear Lithium-Carbene Complex for Atomic Layer Deposition of Lithium Containing Thin Films N2 - Lithium is the core material of modern battery technologies and fabricating the lithium‐containing materials with atomic layer deposition (ALD) confers significant benefits in control of film composition and thickness. In this work, a new mononuclear N‐heterocyclic carbene (NHC) stabilized lithium complex, [Li(tBuNHC)(hmds)], is introduced as a promising precursor for ALD of lithium‐containing thin films. Structural characterization is performed, comparing density functional theory (DFT) and single‐crystal X‐ray diffraction (SC‐XRD), confirming a rare mononuclear structure. Favorable thermal properties for ALD applications are evidenced by thermogravimetric analysis (TGA). The compound exhibits a low melting point, clean evaporation, and its volatility parameters are encouraging compared to other lithium precursors. ALD trials using [Li(tBuNHC)(hmds)] with ozone demonstrate its effectiveness in depositing LiSixOy films. The ALD process exhibits a saturated growth per cycle (GPC) of 0.95 Å. Compositional analysis using Rutherford backscattering spectrometry/nuclear reaction analysis (RBS/NRA), X‐ray photoelectron spectrometry (XPS), and glow discharge optical emission spectrometry (GD‐OES), confirms the presence of lithium and silicon in the expected ratios. This work not only presents a new ALD precursor but also contributes to the understanding of lithium chemistry, offering insights into the intriguing coordination chemistry and thermal behavior of lithium complexes stabilized by NHC ligands. KW - Atomic layer deposition (ALD) KW - N-heterocyclic carbene (NHC) ligands KW - Lithium ALD precursor chemistry KW - Mononuclear Li–carbene complex [Li(tBuNHC)(hmds)] KW - Li-silicate thin films (LiSixOy) KW - Thermal properties & TGA/volatility KW - Compositional analysis (RBS/NRA, XPS, GD-OES) PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-643790 DO - https://doi.org/10.1002/anie.202513066 SN - 1433-7851 N1 - Es gibt eine parallele Sprachausgabe (deutsch), ein Link befindet sich im Feld zugehöriger Identifikator - There is a parallel language edition (German), a link is in the field related identifier SP - 1 EP - 11 PB - Wiley-VCH CY - Weinheim AN - OPUS4-64379 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hassenstein, Christian A1 - Hirsch, Philipp Daniel A1 - Wassermann, Jonas A1 - Heckel, Thomas T1 - Automated self-adjustment of array probe with a robotic ultrasonic test system N2 - Ultrasonic testing of objects with complex geometries often requires the use of a robotic arm to position the probe perpendicular to the local surface. Using immersion makes it possible to test these objects with standard ultrasonic linear array probes. Here, the probe positions and orientations provided by the robot are used for merging the locally acquired image data into a 3D-reconstruction. The quality of this reconstruction is highly dependent on the alignment of the position of the physical probe with the position used in the digital model. For common industrial tools, the tool center point (TCP) is usually acquired using geometric features of the tools. However, for ultrasonic arrays in immersion, there is a water standoff between the probe and the test object, therefore the TCP is in free space in front of the array and cannot be acquired with the common method. To overcome this challenge, we propose a method that allows the robotic ultrasonic system to automatically self-adjust the position and orientation of the ultrasonic probe using a test block made of steel with defined geometric features as a target for referencing. For each of the six degrees of freedom, a scan and adjustment routine are established using the data based on the actual ultrasound characteristics of the probe. Given a coarse pre-definition of the tool position and the known target test block, minimal human interaction is required to supervise the adjustment method, leading to higher quality reconstructions than with manual adjustment. T2 - 20th World Conference On Non-Destructive Testing (WCNDT 2024) CY - Incheon, South Korea DA - 27.05.2024 KW - Testing KW - Automation KW - NDT 4.0 KW - Robotics KW - Ultrasonic PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-616387 UR - https://www.ndt.net/search/docs.php3?id=30309 SN - 1435-4934 SP - 1 EP - 9 PB - NDT.net AN - OPUS4-61638 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Genga, R. M. A1 - Conze, S. A1 - Berger, L.M. A1 - Pötschke, J. A1 - Witte, Julien A1 - Schröpfer, D. A1 - Cermak, A. A1 - Zeman, P. A1 - Ngongo, S. A1 - Janse van Vuuren, A. T1 - Enhanced Fe and Ni bonded NbC Laser Surface Engineered based Hardmetals: Alternative Cutter Materials for Electric Vehicle Applications N2 - The efforts to substitute both tungsten carbide (WC) and cobalt (Co) has gained prominence in recent years due to the classification of Co as a carcinogen and the classification of Co and W as critical raw materials in the EU as well as within regulations of the U.S. National Toxicology Program. In this study, substitution of both WC and Co with advanced hardmetals consisting of NbC with Ni and Fe-based metal binders are investigated for their use of machining of metals used electric vehicle manufacturing. The developed NbC-Ni/Fe based hardmetals employ a Machining Property Led Tailored Design (MPLTD) approach. This reverse engineering strategy uses data from machining performance to guide the development of microstructural, mechanical, and behavioral properties. Four advanced NbC-based hardmetals were produced, two with Ni-based binders and two with Fe-based binders, along with two reference materials for comparison (WC-Co and straight NbC-12Ni). Hardmetals were characterized using field emission scanning electron microscopy (FE-SEM), annular dark-field scanning transmission electron microscopy (ADF-STEM), Vickers hardness, fracture toughness, and elastic moduli. Cutting tool inserts were manufactured from the developed hardmetals and enhanced using femto-second laser surface engineering. The inserts’ performance was evaluated through face milling tests on AZ31 automotive magnesium alloy, providing insights into their suitability for high-demand industrial applications. T2 - 21. Plansee Seminar CY - Reutte, Österreich DA - 01.06.2025 KW - Niobium carbide KW - Alternative binders KW - Alternative hard phases KW - Face milling KW - AZ31 magnesium alloy PY - 2025 VL - 2025 SP - 1 EP - 10 AN - OPUS4-65382 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hassenstein, Christian T1 - Automatisierte Bahnplanung für robotergestützte Ultraschallprüfung mit Arrayprüfköpfen N2 - In der automatisierten Ultraschallprüfung von Komponenten mit komplexen Oberflächengeometrien werden zur Führung des Prüfkopfes zunehmend 6-Achsen-Roboter erprobt. Diese stellen die notwendige Automatisierbarkeit und Flexibilität bereit, um die lokal senkrechte Einschallung sicherzustellen. Durch den Einsatz von linearen Arrays und bildgebenden Verfahren können die Bilder oder die daraus extrahierten Merkmale zu einer Rekonstruktion in 3D zusammengesetzt werden. Die Anforderungen an die Prüfbahnen für die bildgebende Array-Ultraschallprüfung gehen dabei über konventionellen Bahnplanungsprogramme hinaus. Es wird ein Prozess vorgestellt, der Roboterbahnen auf der Grundlage des 3D-Modells von Körpern mit doppelt gekrümmter Oberfläche unter Berücksichtigung der Prüfparameter erzeugt. Hierbei wird zum einen die senkrechte Prüfkopfstellung und zum anderen eine optimale Abdeckung der Oberfläche realisiert. Dabei wird die lokale Oberflächengeometrie beachtet, da diese das Reflexionsverhalten beeinflusst und sich daher auf die optimale Verteilung und Orientierung der Prüfpositionen auswirkt. Damit einhergehend erfolgt eine Ablösung von konventionellen Konzepten, die auf linearen Prüfbahnen basieren, welches spannende neue Prüfstrategien eröffnet. T2 - DGZfP-Jahrestagung 2024 CY - Osnabrück, Germany DA - 06.05.2024 KW - Ultraschallprüfung KW - Phased array KW - Automatisierung KW - NDT 4.0 PY - 2024 AN - OPUS4-60590 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Spitzer, Stefan T1 - BAM-Monitoringkompetenz am Beispiel des Projekts INFUSE - SensoJoint N2 - BAM-Monitoringkompetenz mit Fokus auf das Datenmanagement der realen Beanspruchungen von Betonautobahnen von der definierten Datenerfassung über Datenverwaltung, Datenübertragung bis zur Datenauswertung am Beispiel des Projekts 7183-Infuse. T2 - Workshop Digitaler Zwilling CY - BAM Berlin, Germany DA - 04.06.2018 KW - Monitoring KW - Bitumen KW - Betonautobahnen PY - 2018 AN - OPUS4-45124 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Klaffke, Dieter A1 - Maennig, Wolfgang-Werner T1 - Dynamische Untersuchung von Dauerschwingproben im Rasterelektronenmikroskop (Kurzfassung) N2 - Wechselbiege-Beanspruchungen werden unter dem Rasterelektronenmikroskop betrachtet. Der Einfluß der Kristallitorientierung wird erfaßt; Oberflächendeformationen, Rißbildung und Rißwachstum werden so untersucht. Der Vortrag ist Bestandteil der vorgesehenen Promotion des ersten Verfassers; deshalb bleibt eine ausführlichere Veröffentlichung einem späteren Zeitpunkt vorbehalten. PY - 1975 SN - 0025-5300 VL - 17 IS - 6 SP - 180 PB - Carl Hanser Verlag CY - München AN - OPUS4-8301 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Klaffke, Dieter A1 - Maennig, Wolfgang-Werner A1 - Westphal, K. T1 - Wechselbiegeapparatur für die in situ-Untersuchung von Zerrüttungsvorgängen im Rasterelektronenmikroskop T1 - Specimen support for the in situ observation of bending fatigue N2 - Es wird eine Belastungsapparatur vorgestellt, mit der die Entwicklung der Verformungstopographie kontinuierlich während eines Zerrüttungs-Versuches im Objektraum des SEM verfolgt werden kann. Die dadurch möglich werdenden Lastphasen-Bilder gestatten abgesicherte Aussagen über die Rißverteilung an Probenoberflächen sowie qualitative Aussagen über Rißwachstumsvorgänge. PY - 1979 SN - 0161-0457 SN - 1932-8745 VL - 2 IS - 3 SP - 129 EP - 134 PB - Wiley CY - Hoboken, NJ AN - OPUS4-9146 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishurova, Tatiana A1 - Cabeza, S. A1 - Artzt, Katia A1 - Haubrich, J. A1 - Requena, G. A1 - Bruno, Giovanni T1 - Analyse von oberflächennahen Eigenspannungen in SLM TI-6AL-4V Proben N2 - Bei der additiven Fertigung können sich während des Prozesses aufgrund von hohen Aufheiz- und Abkühlraten Eigenspannungen ausbilden, die potentiell zu einem Verzug von Bauteilen führen und sich negativ auf das mechanische Verhalten auswirken. In dieser Studie wurden Ti-6Al-4V Proben durch Selektives Laserschmelzen mit verschiedenen Lasergeschwindigkeiten additiv gefertigt, um die Auswirkung der Laserenergiedichte auf den Eigenspannungszustand zu untersuchen. Die oberflächennahe Eigenspannungsanalysen wurden mittels energiedispersiver Synchrotronbeugung durchgeführt. Insgesamt wurden hohe Zugspannungen an den Seitenflächen der Proben gefunden. Es wurde festgestellt, dass je höher die Laserenergiedichte während der Fertigung ist, desto geringer fallen die Eigenspannungen aus. Eine nachträglich durchgeführte Wärmebehandlung führt zu einem vollständigen Abbau von Eigenspannungen. T2 - 2. Tagung des DVM-Arbeitskreises Additiv gefertigte Bauteile und Strukturen CY - Berlin, Germany DA - 09.11.2017 KW - Selektive Laserschmelzen KW - Wärmebehandlung KW - Synchrotronbeugung KW - Eigenspannungen PY - 2017 SP - 89 EP - 98 AN - OPUS4-42871 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rabe, Torsten T1 - Drucksintern von hochintegrierten LTCC-Schichtverbunden - Möglichkeiten und Grenzen N2 - In der Keramikfertigung werden verschiedene druckunterstützte Sintertechnologien wie heißisostatisches Pressen, Gasdrucksintern und uniaxiales Heißpressen eingesetzt. Eine Variante des uniaxialen Heißpressens stellt das druckunterstützte Sintern von LTCC-Modulen dar. Es wird mit einem gegenüber dem klassischen Heißpressen deutlich reduzierten Druck von nur etwa 1 MPa operiert. Mit der Einführung der Drucksintertechnik wurde es möglich, großflächige, ebene LTCC-Schichtverbunde ohne laterale Schwindung dicht zu sintern und so eine kostengünstige Fertigung im Nutzen zu realisieren. Mit dem Trend zur Miniaturisierung und Funktionserweiterung von Schaltungsträgern sind Applikationskonzepte entwickelt worden, die eine Integration von Mikrowellen-, Kondensator-, Piezo- und Ferritmaterialien durch Co-Sinterung beinhalten. Kavitäten und Kanäle werden benötigt, um LTCC-Schichtverbunde auch in der Sensorik und Mikrofluidik einzusetzen. Die Umsetzung dieser Konzepte erfordert häufig diffizile Sinterprogramme mit temperaturgesteuerter Einstellung von uniaxialem Druck und Sauerstoffpartialdruck. Basierend auf den Ergebnissen zahlreicher F+E-Vorhaben werden Möglichkeiten und Grenzen der Drucksintertechnologie für die Herstellung dieser LTCC-Schichtverbunde illustriert. Vorgestellt wird ein weiterentwickeltes Drucksinteraggregat. Durch Integration von in-situ Schwindungsmessung sowie Mess- und Regeleinrichtungen für den Sauerstoffpartialdruck stehen erweiterte Möglichkeiten für die Optimierung des Drucksinterprozesses von LTCC-Schichtverbunden zur Verfügung. T2 - Symposium: "Keramische Mehrlagentechnik - Herstellverfahren und Anwendungen" CY - Erlangen, Germany DA - 30.11.2016 KW - Heißpressen KW - Sintern KW - Schichtverbunde PY - 2016 AN - OPUS4-38595 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Campos de Oliveira, Paula T1 - Advancing microstructural characterisation of ceramic cores for aerospace: from state-of-the-art to in-situ synchrotron X-ray computed tomography N2 - Ceramic cores are crucial for manufacturing turbine blades in aircraft engines, creating intricate cooling channels that improve engine efficiency and reduce emissions. During high-temperature casting, the cores undergo significant microstructural changes, including phase transitions, particle rearrangements, and porosity transformations, which can affect their properties and must be carefully controlled. State-of-the-art characterisation techniques for ceramic cores mostly rely on 2D methods, such as scanning and transmission electron microscopy. While valuable, these methods are limited in capturing the 3D complexity of the material. Advances in X-ray computed tomography (XCT) offer a more comprehensive perspective on 3D microstructures, but conventional XCT often lacks the resolution and in-situ capabilities to study microstructural evolution under casting conditions. Synchrotron XCT (SXCT) addresses these limitations, offering high spatial and temporal resolution with features down to 1 µm, enabling in-situ investigations. This study highlights the potential of SXCT, revealing previously unseen 3D microstructural features in ceramic cores, such as agglomeration, porosity evolution, surface reactions, microcracking, and particle orientation. These findings provide a more realistic view of dynamic changes during casting, advancing the understanding of core behaviour. Despite its advantages, SXCT is still rarely used in the field due to challenges such as limited access to synchrotron facilities and sample movement artifacts. Future developments, including high-temperature and vacuum compatible CT setups, could enhance this technique, leading to a better optimisation of ceramics performance. T2 - XIXth Conference of the European Ceramic Society (ECERS 2025) CY - Dresden, Germany DA - 31.08.2025 KW - Synchrotron KW - X-ray Computed Tomography KW - Ceramic core KW - Aerospace KW - Microstructure PY - 2025 AN - OPUS4-64050 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Léonard, Fabien T1 - Synchrotron X-ray computed tomography for assessment of shock tube systems N2 - Shock tube systems are non-electric explosive fuses employed in blasting and demolition applications to trigger the detonation of explosive charges. Their working principle is based on the explosive reaction of a fine powder on the tubing´s inner surface, generating a percussive wave travelling at a velocity of 2,100 m/s along the length of the tube, without destroying it. One of the key aspects of the manufacturing process of these shock tubes is the size and morphology of the explosive powder grains and their distribution on the inner wall of the tube, in order to propagate the shockwave efficiently and reliably. For the first time, synchrotron X-ray computed tomography has been used to characterize non-destructively the explosive powder grains, typically Al/HMX between 10 and 20 μm in size, in terms of morphology and 3D distribution but also to characterise the presence and location of defects within the shock tube walls. T2 - 7th Conference on Industrial Computed Tomography CY - Leuven, Belgium DA - 07.02.2017 KW - Explosive KW - Nonel KW - Shock wave KW - Blasting KW - Energetic systems PY - 2017 AN - OPUS4-39168 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bruno, Giovanni A1 - Fernández, R. A1 - Gonzáles-Doncel, G. T1 - Fractal nature of aluminum alloys substructures under creep and its implications N2 - The present work offers an explanation for the variation of the power-law stress exponent, n, with the stress r normalized to the shear modulus G in aluminum alloys. The approach is based on the assumption that the dislocation structure generated with deformation has a fractal nature. It fully explains the evolution of n with r/G even beyond the so-called power law breakdown region. Creep data from commercially pure Al99.8%, Al-3.85%Mg, and ingot AA6061 alloy tested at different temperatures and stresses are used to validate the proposed ideas. Finally, it is also shown that the fractal description of the dislocation structure agrees well with current knowledge. KW - SSTC Model KW - Creep KW - Aluminum Alloys KW - Fractal Microstructure PY - 2018 DO - https://doi.org/10.1063/1.5012035 SN - 0021-8979 VL - 123 IS - 14 SP - 145108-1 EP - 145108-8 PB - American Institute of Physics CY - Melville, NY AN - OPUS4-44779 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni A1 - Maierhofer, Christiane T1 - Neue Abenteuer an der BAM: die Projekte AGIL und ProMoAM N2 - Zwei neue Projekte wurden in der BAM gestartet: AGIL und ProMoAM, die mit der Charakterisierung additiv gefertigter Wrkstoffe und mit dem Prozessmonitoring in der AF sich befassen. Die sind in diesem Vortrag dargestellt T2 - Symposium Materialcharakterisierung CY - BAM, Berlin, Germany DA - 28.11.2017 KW - Additive Fertigung KW - Prozess Monitoring KW - Alterung KW - Metallische Werkstoffen KW - Laser Metal Deposition KW - Selective Laser Melting PY - 2017 AN - OPUS4-43273 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Léonard, Fabien T1 - Distance transform methodology for advanced impact damage characterisation of composite laminates by X-ray computed tomography N2 - During their life cycle, composite structures used in aircraft structures can be subjected to high- and low-velocity impact loading. High velocity impact damage is usually easy to detect as it creates visible external damage. Low-velocity impacts are more complex to assess because, although significant damage can be generated internally, there can be little indication of external damage on the impacted surface, leading to the term BVID. Impact damage, especially barely visible impact damage, is therefore of primary concern for design and maintenance of modern aircraft composite structures. As a result there is a concerted research effort to improve the damage resistance and tolerance of these materials. One of the great strengths of X-ray computed tomography over conventional inspection methods (ultrasound, thermography, radiography) is that it can image damage in 3D. or inter-ply interfaces. An X-ray computed tomography (CT) data processing methodology is developed to extract the through-thickness distribution of damage in curved or deformed composite panels. The method is applied to [(0°/90°)2]s carbon fibre reinforced polymer (CFRP) panels subjected to low velocity impact damage (5 J up to 20 J) providing 3D ply-by-ply damage visualisation and analysis. Our distance transform approach allows slices to be taken that approximately follow the composite curvature allowing the impact damage to be separated, visualised and quantified in 3D on a ply-by-ply basis. In this way the interply delaminations have been mapped, showing characteristic peanut shaped delaminations with the major axis oriented with the fibres in the ply below the interface. This registry to the profile of the panel constitutes a significant improvement in our ability to characterise impact damage in composite laminates and extract relevant measurements from X-ray CT datasets. T2 - ECNDT2018 CY - Gothenburg, Sweden DA - 11.06.2018 KW - Panels KW - Data processing KW - Correlation map KW - CT KW - Delamination PY - 2018 AN - OPUS4-45207 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sprengel, Maximilian T1 - Determination and assessment of residual stress in laser powder bed fused stainless steel N2 - This presentation shows the effect of geometry scaling on the formation and distribution of the residual stress in laser powder bed fused 316L. T2 - BMDK - Doktorandenseminar der Otto-Von-Guericke-Universität Magdeburg CY - Online meeting DA - 26.01.2022 KW - Stainless Steel KW - AGIL KW - Residual Stress KW - X-ray and Neutron Diffraction KW - Additive Manufacturing PY - 2022 AN - OPUS4-54261 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Serrano-Munoz, Itziar A1 - Mouiya, Mossaab A1 - Prasek, Marco A1 - Kupsch, Andreas A1 - Bruno, Giovanni T1 - High temperature in-situ heat treatment of a refractory material by means of synchrotron refraction radiography N2 - The stress–strain behavior of certain ceramics, such as aluminum titanate (AT, Al2TiO5), has features that are unusual for brittle material. In particular, a substantial nonlinearity under uniaxial tension, and load–unload hysteresis caused by the increase of the incremental stiffness at the beginning of unloading. These features are observed experimentally and attributed to microcracking. In this study, we investigate the mechanical response of an AT material at room and high temperature. Microstructure and microcracking are analyzed by means of electron microscopy, and both synchrotron micro computed tomography (µCT) and refraction radiography (SXRR). Synchrotron refraction radiography is combined with in-situ heating at high-temperatures (up to 1400°C) to be able to monitor the relative closure of microcracks as a function of increasing/decreasing temperatures. T2 - ECCM21 CY - Nantes, France DA - 02.07.2024 KW - Refractory materials KW - Microcracking KW - Synchrotron µCT and refraction radiography KW - In-situ heating up to 1400°C PY - 2024 UR - https://gem.ec-nantes.fr/en/eccm21-proceedings/ SN - 978-2-912985-01-9 DO - https://doi.org/10.60691/yj56-np80 SP - 47 EP - 53 PB - The European Society for Composite Materials (ESCM) and the Ecole Centrale de Nantes. CY - Nantes AN - OPUS4-60581 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evans, Alexander T1 - Residual stresses and micromechanical properties of additively manufactured metals: why do we need a paradigm shift? N2 - An overview of the challenges and successes in the methodology to characherise residual stresses and micromechnical properties in additively manufactured metals T2 - CAM2 Annual Seminar 2022 - 5-year journey CY - Gothenburg, Sweden DA - 24.10.2022 KW - Additive Manufacturing KW - Residual stress KW - AGIL KW - MANUFACT KW - Micromechnical properties PY - 2022 AN - OPUS4-56466 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - X-ray refraction techniques non-destructively quantify and classify defects in am materials N2 - X-ray refraction is analogous to visible light deflection by matter; it occurs at boundaries between different media. The main difference between visible light and X-rays is that in the latter case deflection angles are very small, from a few seconds to a few minutes of arc (i.e., the refraction index n is near to 1). Importantly, deflection of X-rays is also sensitive to the orientation of the object boundaries. These features make X-ray refraction techniques extremely suitable to a) detect defects such as pores and microcracks and quantify their densities in bulk (not too heavy) materials, and b) evaluate porosity and particle properties such as orientation, size, and spatial distribution (by mapping). While X-ray refraction techniques cannot in general image single defects, they can detect objects with size above a few wavelengths of the radiation. Such techniques, especially at the Synchrotron BESSY II, Berlin, Germany, can be used in-situ, i.e. when the specimen is subjected to temperatures or external loads. The use of X-ray refraction analysis yields quantitative information, which can be directly input in kinetics, mechanical and damage models. We hereby show the application of non-destructive X-ray refraction radiography (SXRR, 2D mapping also called topography) to problems in additive manufacturing: 1) Porosity analysis in PBF-LM-Ti64. Through the use of SXRR, we could not only map the (very sparse) porosity distribution between the layers and quantify it, but also classify, and thereby separate, the filled porosity (unmolten powder) from the keyhole and gas pores (Figure 1). 2) In-situ heat treatment of laser powder bed fusion PBF-LM-AlSi10Mg to monitor microstructure and porosity evolution as a function of temperature (Figure 2). By means of SXRR we indirectly observed the initial eutectic Si network break down into larger particles as a function of increasing temperature. We also could detect the thermally induced porosity (TIP). Such changes in the Si-phase morphology upon heating is currently only possible using scanning electron microscopy, but with a much smaller field-of-view. SXRR also allows observing the growth of some individual pores, usually studied via X-ray computed tomography, but again on much smaller fields-of-view. Our results show the great potential of in-situ SXRR as a tool to gain in-depth knowledge of the defect distribution and the susceptibility of any material to thermally induced damage and/or microstructure evolution over statistically relevant volumes. T2 - AAMS 2023 CY - Madrid, Spain DA - 27.09.2023 KW - X-ray refraction radiography KW - Defects KW - Large scale facilities KW - Computed tomography PY - 2023 AN - OPUS4-58508 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Laquai, René T1 - Unterscheidung verschiedener charakteristischer Defekte in mittels selektivem Laserschmelzen hergestelltem Ti-6Al-4V durch Röntgen-Refraktionsradiographie N2 - Das selektive Laserschmelzen (SLM) ist eine pulverbasierte, additive Fertigungsmethode, welche die Herstellung von komplex und individuell geformten Bauteilen ermöglicht. Im Laufe der vergangenen Jahre haben verschiedene Branchen, unter anderem die Luft- und Raumfahrt Industrie, begonnen diese Technologie intensiv zu erforschen. Insbesondere die Titanlegierung Ti-6Al-V4, welche aufgrund ihrer Kombination von mechanischen Eigenschaften, geringer Dichte und Korrosionsbeständigkeit häufig in der Luft- und Raumfahrt eingesetzt wird, eignet sich für die Herstellung mittels SLM. Allerdings können durch nicht optimal gewählte Prozessparameter, welche für gewöhnlich in einer Energiedichte zusammengefasst werden, Defekte in den Bauteilen entstehen. In dieser Studie wurde untersucht, in wie weit Röntgen-Refraktionsradiographie geeignet ist diese Defekte zu detektieren und zu charakterisieren. Bei der Röntgen-Refraktionsradiographie wird die Röntgenstrahlung, nachdem sie die Probe transmittiert hat, über einen Analysatorkristall gemäß der Bragg-Bedingung in den 2D-Detektor reflektiert und dabei nach ihrer Ausbreitungsrichtung gefiltert. Dadurch wird neben der Schwächung auch die Ablenkung der Röntgenstrahlung durch Refraktion im inneren der Probe zur Bildgebung ausgenutzt. Aus den aufgenommen Refraktionsradiogrammen kann der Refraktionswert berechnet werden. Dieser ist ein Maß für die Menge an inneren Oberflächen in der Probe. Zum einen konnte gezeigt werden, dass die Röntgen-Refraktionsradiographie Defekte detektieren kann, die kleiner sind als die Ortsauflösung des verwendeten 2D-Detektors. Zum anderen können zwei verschiedene Typen von Defekten unterschieden werden. Bei dem ersten Typ handelt es sich um runde Poren mit geringer innerer Oberfläche. Diese, sogenannten „keyhole pores“ sind charakteristisch für eine zu hohe Energiedichte während des SLM Prozesses. Bei dem zweiten Typ handelt es sich um nicht komplett aufgeschmolzenes Pulver. Diese Defekte zeichnen sich durch eine hohe innere Oberfläche aus und sind charakteristisch für eine zu geringe Energiedichte. Vergleichende Messungen mit hochauflösender Synchrotron CT und optischer Mikroskopie bestätigen die charakteristischen Formen der verschiedenen Defekte. T2 - DGZfP-Jahrestagung 2018 CY - Leipzig, Germany DA - 07.05.2018 KW - Röntgen-Refraktion KW - Additive Fertigung KW - Porosität PY - 2018 AN - OPUS4-44953 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Bernd R. T1 - Röntgenrefraktionstechnik - Charakterisierung von Keramiken und Verbundwerkstoffen N2 - Die Brechung von Röntgenstrahlen (Röntgenrefraktion) an Grenzflächen zwischen Materialien unterschiedlicher Dichte ist analog zur Ablenkung von sichtbarem Licht an z.B. Glasoberflächen. Es gibt jedoch zwei wesentliche Unterschiede: a) konvexe Grenzflächen verursachen Divergenz (d.h. der Brechungsindex n ist kleiner als 1), und b) die Ablenkungswinkel sind sehr klein, und reichen von einigen Bogensekunden bis zu einigen Bogenminuten (d.h. n ist nahe bei 1); Wie auch bei sichtbarem Licht ist die Ablenkungsrichtung der Röntgenstrahlen abhängig von der Orientierung der durchstrahlten Grenzfläche. Aufgrund dieser Eigenschaften eignen sich Röntgenrefraktionsmethoden hervorragend für: a) die Erkennung und Quantifizierung von Defekten wie Poren und Mikrorissen und b) die Bewertung von Porosität und Partikeleigenschaften wie Orientierung, Größe und räumliche Verteilung. Wir zeigen die Anwendung der Röntgenrefraktionsradiographie (2,5D Technik) und der -tomographie (3D Technik) für die Untersuchung verschiedener Probleme in der Werkstoffwissenschaft und -technologie: a) Sintern von SiC-Grünkörpern b) Porositätsanalyse in Dieselpartikelfiltersilikaten c) Faser-Matrix-Haftung in Metall- und Polymermatrixverbundwerkstoffen d) Mikrorissbildung in Glaskeramik. Wir zeigen, dass der Einsatz von Röntgenrefraktionsmethoden quantitative Ergebnisse liefert, die direkt als Parameter in Werkstoffmodellen verwendet werden können. T2 - DACH-Jahrestagung 2023 CY - Friedrichshafen, Germany DA - 15.05.2023 KW - Röntgen-Refraktion KW - Verbundwerkstoffe KW - Keramik PY - 2023 AN - OPUS4-57615 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mieller, Björn T1 - Schwindungsmessung an keramischen Folien N2 - Zur Messung der Sinterschwindung keramischer Folien und daraus aufgebauter Bauteile wurden an der BAM zwei Verfahren entwickelt. Beide Verfahren erlauben die Messung von Prüfkörpern mit praxisrelevanten Abmessung (200 mm x 200 mm) bzw. Realbauteilen bis 1000 °C. Die Hochtemperatur-Laserprofilometrie ist ein berührungsloses Verfahren und eignet sich besonders zur Bewertung der Schwindungsanisotropie und zur in-situ Charakterisierung von Verwölbung. Die Sinterpresse mit in-situ Dickenmessung ist sehr gut geeignet, um Schwindungsverhalten im Drucksinterprozess unter verschiedenen Atmosphären zu untersuchen. Der Aufbau beider Messsysteme wird erläutert und Anwendungsbeispiele mit wissenschaftlichem Hintergrund und direktem Industriebezug werden vorgestellt. T2 - 3. Sitzung des DKG- Fachausschuss 6 "Material- und Prozessdiagnostik" CY - Berlin, Germany DA - 23.11.2017 KW - Dilatometrie KW - Multilayer PY - 2017 AN - OPUS4-43187 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Analysis of damage processes in concrete - What can CT do? N2 - In this talk the basics of X-ray computed tomography (XCT) are presented, together with a description of complementary techniques such as Laminography and Stereoradiography. A overview of the common reconstruction approach and of the artifacts that can occur during reconstruction or acquisition of XCT images is also given. Finally, application examples in the field of construction materials are given, whereby several experimental techniques (Region of Interest Approach) and data analysis methods (e.g. Digital volume correlation) are explained. Such techniques and algorithms are used to extract quantitative information from ex- and in-situ experiments. T2 - Seminar DFG GRK 2250/1 Summer School CY - Online meeting DA - 21.06.2021 KW - Asphalt, porosity KW - Concrete KW - 3D rendering KW - Crack segmentation KW - Water uptake PY - 2021 AN - OPUS4-52837 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Absorption and refraction tomography: Characterization and Non-destructive Testing of Micro-structured Materials N2 - The combination of tomographic, microstructural data with other experimental techniques and with modeling is paramount, if we want to extract the maximum amount of information on material and component properties. In particular, quantitative image analysis, statistical approaches, direct discretization of tomographic reconstructions represent concrete possibilities to extend the power of the tomographic 3D representation to insights into the material and component performance. This logic thread equally holds for industrial and academic research, and valorizes expensive experiments such as those carried out at synchrotron sources, which cannot be daily repeated. I will show a few examples of possible use of X-ray tomographic data for quantitative assessment of damage evolution and microstructural properties, as well as for non-destructive testing. Examples of micro-structured inhomogeneous materials will be given, such as Composites, Ceramics, Concrete, and Additively manufactured parts. I will also show how X-ray refraction computed tomography (CT) can be highly complementary to classic absorption CT, being sensitive to internal interfaces. Additionally, I will present a new technique in our portfolio, Neutron Diffraction, which is extremely well suited to the study of internal stresses, both residual and under external load. T2 - Seminare der EMPA CY - EMPA, Dubenddorf, Switzerland DA - 10.10.2017 KW - Computed Tomography KW - X-ray Refraction KW - Neutron Diffraction KW - Additive Manufacturing KW - Image Analysis PY - 2017 AN - OPUS4-42699 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Shashev, Yury A1 - Kupsch, Andreas A1 - Lange, Axel A1 - Evsevleev, Sergei A1 - Müller, Bernd R. A1 - Osenberg, Markus A1 - Manke, Ingo A1 - Hentschel, Manfred P. A1 - Bruno, Giovanni T1 - Optimizing the visibility of X-ray phase grating interferometry N2 - The performance of grating interferometers coming up now for Imaging interfaces within materials depends on the efficiency (visibility) of their main component, namely the phase grating. Therefore, experiments with monochromatic synchrotron radiation and corresponding simulations are carried out. The visibility of a Phase grating is optimized by different photon energies, varying detector to grating distances and continuous rotation of the phase grating about the grid lines. Such kind of rotation changes the projected grating shapes, and thereby the distribution profiles of phase shifts. This yields higher visibilities than derived from ideal rectangular shapes. By continuous grating rotation and variation of the propagation distance, we achieve 2D visibility maps. Such maps provide the visibility for a certain combination of grating orientation and detector position. Optimum visibilities occur at considerably smaller distances than in the standard setup. KW - Synchrotron, BAMline KW - Talbot-Lau interferometer KW - X-ray imaging KW - X-ray refraction KW - Grating interferometry KW - X-ray phase contrast PY - 2017 DO - https://doi.org/10.3139/120.111097 SN - 0025-5300 VL - 59 IS - 11-12 SP - 974 EP - 980 PB - Hanser Verlag AN - OPUS4-42955 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bruno, Giovanni A1 - Bokuchava, G. A1 - Gorshkova, Y. A1 - Fernández, R. A1 - González-Doncel, G. T1 - Characterization of precipitation in 2000 series aluminium alloys using neutron diffraction, sans and sem methods N2 - Combination of high-resolution time-of-flight (TOF) Neutron diffraction, scanning electron microscopy (SEM) and small angle neutron scattering (SANS) have been used to study hardening precipitation in 2014Al and 2124Al alloys. Neutron diffraction experiment revealed presence of tetragonal CuAl2 Phase (θ/θ´ precipitates) in 2014Al alloy and orthorhombic CuMgAl2 Phase (S-precipitates) in 2124Al alloy. SEM image analysis revealed that the θ/θ´-precipitates have platelet morphology while the S-precipitates exhibit rod-like shapes. From SANS data analysis the characteristic dimensions of precipitate particles and their polydisperse distributions were estimated. KW - Neutron diffraction KW - Small angle neutron scattering KW - Scanning electron microscopy KW - Precipitation hardening PY - 2019 SN - 1221-1451 SN - 1841-8759 VL - 71 IS - 1 SP - 502, 1 EP - 12 PB - Academia Romana CY - Bucharest AN - OPUS4-48390 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evans, Alexander T1 - Ageing in additively manufactured metallic components: from powder to mechanical failure” an overview of the project agil N2 - An overview of the BAM funed Focus Area Materials Project "AGIL" will be presented. AGIL focussed on the stdiy of the ageing characteristics of additively manufactured austenitic stainless steel with a "powder to mechanical failure" Approach. Recent Highlights are presented and a perspective for future studies. T2 - Workshop on Additive Manufacturing CY - BAM, Berlin, Germany DA - 13.05.2019 KW - Residual stress KW - Additive Manufacturing KW - Non-destructive testing KW - Microstructure characterisation KW - Tensile testing KW - Fatigue KW - Crystal Plasticity Modelling KW - Crack propagation PY - 2019 AN - OPUS4-49823 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Cabeza, Sandra T1 - Residual stress fields in AM Ni-718 in as built and after release from baseplate N2 - The residual stress distribution of IN718 parts produced by Selective Laser Melting (SLM) technique was studied by means of neutron diffraction. Two deposition hatching lengths were considered in the fabrication. Both lateral (building direction) and top (finishing) near-surface regions were characterized. Measurements on samples in as-built condition and after release from the plate proved the presence of stress gradients both in-plane and along the building direction. As-built samples presented in top region a longitudinal stress relief for large hatching, whereas small one showed tensile stresses around (200MPa) in the middle, evolving towards compression at the tip of the sample (down to -300MPa). Towards the lateral edge, longitudinal stresses shifted also to compression. The transverse stresses for large hatching were relief in the middle, whereas for small hatching shifted to compression at the edge. As for the normal component, this was more homogenous: stress-relief was proved for large hatching and, in contrast, was in compression (-200MPa) for small hatching. In the building direction (lateral region from base plate to top) of the sample with large hatching all stress components showed tensile values near the base plate (particularly high for normal component around 300MPa), decreasing towards compression to the top, where they were almost released. After release, in the top region, the longitudinal stress component for small hatching showed high compressive stresses in the central part (down to -250MPa). In contrast, for large hatching a stress relief was found. In the transversal direction, this behavior was inverted: a small hatching released stresses more effectively, while a large hatching presented high tensile stresses (around 200MPa). As for the normal component (i.e., building direction), the sample with small hatching was found in compression, while that with large hatching was stress-released or slightly in tension (around 100MPa). In the lateral surface region, all components showed similar behavior: a small hatching promoted high compressive stresses along the building direction, whereas a large hatching showed small tensile values at the bottom, which balance towards the top region. There is an overall shift of stresses in 3 directions towards tension when compared with as-built condition for top region. In contrast, the lateral region is stress-relief or shifted towards compression after cutting from baseplate. In conclusion, hatching length parameter strongly influenced the 3D distribution of residual stress in SLM produced parts. T2 - MECA SENS 2017 CY - Skukuza, South Africa DA - 19.09.2017 KW - Residual stress KW - Additive manufacturing KW - Selective laser melting KW - Neutron diffraction PY - 2017 AN - OPUS4-42033 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Thiede, Tobias A1 - Cabeza, S. A1 - Mishurova, Tatiana A1 - Nadammal, N. A1 - Kromm, Arne A1 - Bode, Johannes A1 - Haberland, C. A1 - Bruno, Giovanni T1 - Residual stress in selective laser melted Inconel 718: Influence of the removal from base plate and deposition hatch length N2 - The residual stress distribution in IN718 elongated prisms produced by Selective Laser Melting was studied by means of neutron (bulk) and laboratory X-ray (surface) diffraction. Two deposition hatch lengths were considered. A horizontal plane near the top surface (perpendicular to the building direction) and a vertical plane near the lateral surface (parallel to the building direction) were investigated. Samples both in as-built (AB) condition and removed (RE) from the base plate were characterized. While surface stress fields seem constant for AB condition, X-ray diffraction shows stress gradients along the hatch direction in the RE condition. The stress profiles correlate with the distortion maps obtained by tactile probe measurements. Neutron diffraction shows bulk stress gradients for all principal components along the main sample directions. We correlate the observed stress patterns with the hatch length, i.e. with its effect on temperature gradients and heat flow. The bulk stress gradients partially disappear after removal from the baseplate. KW - Residual stress KW - Additive manufacturing KW - Neutron diffraction KW - Selective laser melting KW - Laboratory X-ray diffraction KW - Coordinate measurement machine KW - IN718 PY - 2018 DO - https://doi.org/10.1520/MPC20170119 SN - 2379-1365 VL - 7 IS - 4 SP - 717 EP - 735 PB - ASTM International CY - USA, West Conshohocken AN - OPUS4-46673 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Voloskov, Boris A1 - Mishurova, Tatiana A1 - Evlashin, Stanislav A1 - Bruno, Giovanni A1 - Sergeichev, Ivan T1 - Influence of artificial and process-induced defects on very high cycle fatigue characteristics of 316L stainless steel produced by laser powder bed fusion N2 - This study investigates the impact of artificially embedded defects on the very high cycle fatigue (VHCF) of 316L stainless steel produced by laser powder bed fusion (PBF-LB) technology. Each specimen contains a single embedded artificial defect of 180 μm or 350 μm in diameter, positioned at specific distances from the surface (ranging from 350 μm to 1200 μm). The defect position and size are quantified by X-ray computed tomography. Following VHCF testing, the fracture surfaces of the specimens are examined using scanning electron microscopy (SEM) and transmission electron microscopy (TEM) with electron diffraction analysis. The results demonstrate that the fracture surfaces predominantly display a fish-eye fracture type, with a fine granular area (FGA) surrounding the internal defects, typical for VHCF. The FGAs dimensions including thickness are estimated by means of microscopy analysis. However, despite the presence of relatively large artificial defects, cracks sometimes initiate from much smaller process-induced defects closer to the surface than the artificial ones. In conclusion, our study quantifies the relationship between the probability of crack initiation from artificial defects and the distance of the artificial defect from the specimen’s surface. KW - Additive manufacturing KW - X-ray CT KW - Porosity PY - 2025 DO - https://doi.org/10.1016/j.msea.2024.147571 VL - 920 SP - 1 EP - 13 PB - Elsevier B.V. AN - OPUS4-62117 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishurova, Tatiana A1 - Artzt, Katia A1 - Bruno, Giovanni A1 - Requena, Guillermo A1 - Haubrich, Jan T1 - Subsurface residual stress analysis in Ti-6Al-4V additive manufactured parts by synchrotron x-ray diffraction N2 - Synchrotron X-ray diffraction is a powerful non-destructive technique for the analysis of the material stress-state. High cooling rates and heterogeneous temperature distributions during additive manufacturing lead to high residual stresses. These high residual stresses play a crucial role in the ability to achieve complex geometries with accuracy since they can promote distortion of parts during manufacturing. Furthermore, residual stresses are critical for the mechanical performance of parts in terms of durability and safety. In the present study, Ti-6Al-4V bridge-like specimens were manufactured additively by selective laser melting (SLM) under different laser scanning speed conditions in order to compare the effect of process energy density on the residual stress state. Subsurface residual stress analysis was conducted by means of synchrotron X-ray diffraction in energy dispersive mode for three conditions: as-built on base plate, released from base plate, and after heat treatment on the base plate. The quantitative residual stress characterization shows a correlation with the qualitative bridge curvature method. Computed tomography (CT) was carried out to ensure that no stress relief took place owing to the presence of porosity. CT allows obtaining spatial and size pores distribution which helps in optimization of the SLM process. High tensile residual stresses were found at the lateral surface for samples in the as-built conditions. We observed that higher laser energy density during fabrication leads to lower residual stresses. Samples in released condition showed redistribution of the stresses due to distortion. T2 - 12th ECNDT 2018 CY - Göteborg, Sweden DA - 11.06.2018 KW - Additive manufacturing KW - Selective laser melting KW - Residual stress KW - Synchrotron X-ray diffraction KW - Ti-6Al-4V PY - 2018 UR - http://cdn.ecndt2018.com/wp-content/uploads/2018/05/ecndt-0213-2018-File001.pdf SP - 1 EP - 8 AN - OPUS4-45217 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evans, Alexander T1 - Residual stresses Analysis in Additively Manufactured alloys using neutron diffraction (L-PBF) N2 - An overview of recent progress at BAM of residual stress analysis in additively manufactured, in particular Laser Powder Bed Fusion of metallics materials, using neutron diffraction will be presented. This will cover important topics of the stress-free reference, the diffraction elastic moduli and principal stress determination. T2 - AWT-Fachausschuss 13 "Eigenspannungen" CY - Berlin, Germany DA - 28.03.2023 KW - AGIL KW - Residual stress KW - Additive manufacturing KW - Laser Powder Bed Fusion KW - Diffraction PY - 2023 AN - OPUS4-59177 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bresch, Sophie T1 - Optimization of Solid-State-Reactions of Calcium Cobaltite Ca3Co4O9 N2 - Calcium cobaltite is a promising p-type oxide thermoelectric material for high temperature applications due to its high figure of merit between 600 °C and 900 °C in air. The solid-state-reaction is well known for large scale powder synthesis of functional materials. As a high temperature process, the powder synthesis consumes a lot of energy. In different studies, different synthesis conditions were used for the preparation of calcium cobaltite powder. This study showed that a higher energy input (elevated temperatures, longer dwell times, or repeated calcinations) during powder synthesis does not increase but decrease the Seebeck coefficient and the electrical conductivity. The same correlation was determined for the densification. As a higher energy input leads to a larger grain size and therefore to a reduced sinter activity, it can be concluded that the thermoelectric properties are correlated with the sinter activity of the powder. These results can be used to minimize the energy demand for the powder synthesis of Ca₃Co₄ O₉. T2 - 14th European Conference on Thermoelectrics CY - Lisbon, Portugal DA - 20.09.2016 KW - Thermoelectrics KW - Solid-State-Reaction KW - Calcium cobaltite PY - 2016 AN - OPUS4-37543 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kupsch, Andreas A1 - Müller, Bernd R. A1 - Lange, Axel A1 - Bruno, Giovanni T1 - Microstructure Characterization of Ceramics via 2D and 3D X-Ray Refraction Techniques N2 - 3D imaging techniques are very fashionable nowadays, and allow enormous progress in understanding ceramic microstructure, its evolution, and its link to mechanical, thermal, and transport properties. In this feature article, we report the use of a powerful, yet not so wide-spread, set of X-ray techniques based on refraction effects. X-ray refraction allows determining internal specific surface (surface per unit volume) in a non-destructive fashion, position and orientation sensitive, and with a nanometric detectability. While the techniques are limited by the X-ray absorption of the material under investigation, we demonstrate showcases of ceramics and composite materials, where understanding of process parameter influence or simply of microstructural parameters could be achieved in a way unrivalled even by high-resolution techniques such as electron microscopy or computed tomography. KW - X-ray refraction KW - Porosity KW - Specific surface KW - Crack detection KW - Composites PY - 2017 DO - https://doi.org/10.1016/j.jeurceramsoc.2016.12.031 SN - 0955-2219 SN - 1873-619X VL - 37 IS - 5 SP - 1879 EP - 1889 PB - Elsevier CY - Amsterdam AN - OPUS4-39094 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mishurova, Tatiana A1 - Léonard, Fabien A1 - Oesch, Tyler A1 - Meinel, Dietmar A1 - Bruno, Giovanni A1 - Rachmatulin, Natalia A1 - Fontana, Patrick A1 - Sevostianov, I. T1 - Evaluation of fiber orientation in a composite and its effect on material behavior N2 - The reinforcement of concrete with polymer fibers provides resistance to crack formation. The orientation distribution of these fibers has a significant influence on the mechanical behavior of the material. To optimize material performance, micromechanical models that are capable of making accurate predictions of the mechanical behavior of composite materials are needed. These models must be calibrated using experimental results from microstructural characterization. For the fiber orientation distribution analysis in the present study, computed tomography (CT) data were used to evaluate the properties of a fiber-reinforced cement mortar. The results have indicated that the fibers in this material have highly anisotropic orientation characteristics and that there is a clear tendency for the polymer fibers to agglomerate during mixing and casting. The incorporation of this experimental data into micromechanical models will increase the accuracy of those models for material simulation and optimization. T2 - 7th Conference on Industrial Computed Tomography (iCT 2017) CY - Leuven, Belgium DA - 07.02.2017 KW - Orientation distribution KW - Fiber-reinforced concrete KW - Computed tomography PY - 2017 UR - http://www.ndt.net/?id=20818 SN - 1435-4934 VL - 22 IS - 3 SP - 1 EP - 7 PB - NDT.net CY - Kirchwald AN - OPUS4-39338 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evans, Alexander T1 - Diffraction based residual stress analysis: challenges and opportunities in additive manufacturing N2 - This presentation overviews the challanges and opportunities of diffraction based residual stress analysis for additively manufactured metals. Through examples, the challanges and respective solutions are presented and the opportunities that the presented methods allow are described. T2 - Workshop on Advanced Manufacturing (WAM) 2025 CY - Grenoble, France DA - 03.06.2025 KW - Residual stress KW - Diffraction KW - AGIL KW - Laser powder bed fusion KW - MANUFACT PY - 2025 AN - OPUS4-64137 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Jakob T1 - Peculiarities of the determination of residual stress in additively manufactured materials N2 - The determination of residual stress in additively manufactured materials is a challenge, even after decades from the establishment of the basics of residual stress analysis. This is due to the peculiar microstructure of such materials. In fact, researchers have discovered that conventional methods for the determination of RS in materials do not properly work for AM materials. In this tutorial, the basics of RS analysis will be explained, together with the basics of AM manufacturing techniques. The microstructure of the peculiar materials (AM) dealt with here will be elucidated. Successively, the necessary modifications to the conventional approaches to RS analysis will be explained and case studies will be displayed, for the attendant to touch with hands the peculiarities of the approaches. Finally, a few experimental and theoretical tips will be given on dos and don’ts for a correct determination of RS in AM materials. T2 - 11th European Conference on Residual Stresses CY - Prague, Czech Republic DA - 03.06.2024 KW - Additive Manufacturing KW - Laser Powder Bed Fusion KW - Residual Stress KW - Diffraction PY - 2024 AN - OPUS4-60428 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thiede, Tobias T1 - Influence of deposition hatch length on residual stress in selective laser melted Inconel 718 N2 - Additive Manufacturing (AM) by Selective Laser Melting (SLM) offers ample scope for producing geometrically complex parts in comparison to the traditional subtractive manufacturing strategies. Developing during the manufacturing process, residual stresses may limit the application of SLM parts by reducing the load bearing capacity as well as induce unwanted distortion depending on the boundary conditions specified in manufacturing. The present study aims to evaluate the bulk residual stresses in SLM parts by using neutron diffraction measurements performed at E3 line -BER II neutron reactor- of Helmholtz-Zentrum für Materialien und Energie (HZB) Berlin. Together with microstructure characterization and distortion measurements, it is possible to describe the stress state throughout the whole sample. The sample was measured in as-build condition (on a build plate) and after releasing from the build plate. The used material is the nickel based superalloy 718. This alloy is widely used in aerospace and chemical industries due to its superior corrosion and heat resistant properties. Obtained results indicated different residual stress states for each of the transversal, longitudinal and normal component. The normal and transversal component exhibits a rather compressive behavior while the longitudinal was tensile in the center part of the sample and became compressive towards the tip. As expected, the absolute values of all stress components decreased after releasing the sample from the building plate. A surface scan utilizing a coordinate-measuring machine (CMM) allowed us to present top surface distortion before and after releasing. The top surface showed a distortion around ±80µm after releasing. Microstructure evolution in the scanning-building cross-section is largely dominated by columnar grains. In addition, many small random orientated grains are prominent in the regions of a laser overlap during SLM. In summary, for the sample of superalloy 718 manufactured by SLM, a small distortion occurred when removing the sample from the build plate whereby the residual stress state decreases. Moreover, the observed columnar grains in the building direction could give a reason for the lowest stress values in that normal direction. However, the most important parameter controlling the residual stresses is the temperature gradient. Hence, future investigations are planned for a different scan strategy to distribute the laser impact in a more homogenous manner. T2 - HZB User Meeting 2017 CY - Berlin, Germany DA - 15.12.2017 KW - AM KW - SLM KW - IN 718 KW - Neutron diffraction KW - Residual stress KW - Hatch length KW - Microstructure PY - 2017 AN - OPUS4-43475 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Shashev, Yuri T1 - Optimizing the performance of phase gratings for better visibility in Talbot- Lau interferometry N2 - We investigated the efficiency of phase gratings, i.e., the visibility upon variation of different parameters. Rotating around an axis parallel to the grid lines of the phase grating changes the grating’s shape and thereby the initial distribution of phase shifts. This yields high visibilities for shorter propagation distances than derived from box shapes. Tilting the grating in the scattering plane allows continuous tuning of the grating’s height that corresponds to an ideal phase shift for a particular photon energy. This opens the way for tuning the design energy suitable for the material under investigation. Our study included simulations for monochromatic sources with the sampling procedure. T2 - PhD Day 2015 CY - Berlin, Germany DA - 14.7.2015 KW - Talbot-Lau interferometry PY - 2015 AN - OPUS4-38325 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Jakob T1 - The heat treatment of L-PBF Inconel 718: A manyfold problem N2 - The interest to additively manufacture Nickel-based superalloys has substantially grown within the past decade both academically and industrially. More specifically, additive manufacturing processes such as laser powder bed fusion (LPBF) offer the ability to produce dense parts within a single manufacturing step. In fact, the exceptional freedom in design associated with the layer-based nature of the processes is of particular interest for the complex shapes typically required in turbine applications. In certain cases, the overall part performance can be achieved by tailoring the microstructure and the crystallographic texture to the specific application. However, these advantages must be paid at a price: the large local temperature gradients associated with the rapid melting and solidification produce parts that inherently contain large residual stress in the as-manufactured state. In addition, the presence of pores in the final part may further affect the in-service part failure. As among Nickel-based alloys Inconel 718 exhibits excellent weldability, this alloy has been widely studied in open research in the domain of LPBF. However, significant microsegregation of the heavier alloying elements such as Niobium and Molybdenum accompanied by dislocation entanglements may preclude the application of conventional heat treatment schedules. Therefore, different post processing heat treatments are required for laser powder bed fused Inconel 718 as compared to conventional variants of the same alloy. In this study, we investigated two different heat treatment routes for LPBF Inconel 718. In a first routine, the samples were stress relieved and subsequently subjected to hot isostatic pressing (HIP) followed by a solution heat treatment and a two-step age (referred to as FHT). In a second routine, the samples were subjected to a single-step direct age post stress relieving heat treatment (referred to DA). We investigated the consequences of such heat treatment schedules on the microstructure, texture, and mechanical behavior. We show that by applying a DA heat treatment the typical columnar microstructure possessing a crystallographic texture is retained, while an equiaxed untextured microstructure prevails in case of an FHT heat treatment. We further evaluate how these heat treatments affect the mechanical behaviour on the macroscopic and microscopic scale. T2 - 4th European Symposium on Superalloys and their Applications EuroSuperalloys 2022 CY - Bamberg, Germany DA - 18.09.2022 KW - Electron Backscatter Diffraction KW - Additive Manufacturing KW - Laser Powder Bed Fusion KW - Mechanical Behavior KW - Heat Treatment KW - X-Ray Diffraction PY - 2022 AN - OPUS4-55811 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sprengel, Maximilian T1 - Heat treatment induced residual stress relaxation in additively manufactured L-PBF 316L stainless steel N2 - Residual stress relaxation as a function of heat treatment strategies in laser based powder bed fused 316l samples. T2 - Eleventh Joint BER II and BESSY II User Meeting CY - Berlin, Germany DA - 04.12.2019 KW - Additive Manufacturing KW - Residual Stress KW - Neutron Diffraction KW - 316L PY - 2019 AN - OPUS4-49851 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Mieller, Björn ED - Kollenberg, W. T1 - Sintern N2 - Unter Sintern versteht man allgemein die Überführung eines aus Pulver geformten Rohlings in ein Formteil mit angestrebter Mikrostruktur bzw. gewünschten Gebrauchseigenschaften durch thermische Prozesse. In diesem Kapitel werden die Grundlagen zu Triebkräften und Kinetik sowie die prinzipiellen Mechanismen für Stofftransport und Verdichtung vorgestellt. Die verschiedenen Sintermechanismen Festphasensintern, Flüssigphasensintern und Reaktionssintern werden erläutert und mit einem Überblick über Drucksinterverfahren ergänzt. Abschließend wird ein Überblick über technologische Einflussfaktoren auf die Sinterung gegeben. KW - Technische Keramik KW - Sintermechanismen PY - 2018 SN - 978-3-8027-2986-7 SN - 978-3-8027-3081-8 SP - Kap. 4.6, 510 EP - 525 PB - Vulkan Verlag GmbH CY - Essen ET - 3 AN - OPUS4-43656 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Bernd R. T1 - Microstructure characterization of materials using X-ray refraction techniques N2 - X-ray imaging techniques have an enormous potential to understand the microstructure, its evolution, and its link to mechanical, thermal, and transport properties. In this lecture we report the use of a powerful, yet not so wide-spread, set of X-ray techniques based on refraction effects. X-ray refraction allows determining the internal specific surface of materials (surface per unit volume) in a non-destructive fashion, position and orientation sensitive, and with a nanometric detectability. We demonstrate showcases of ceramics and composite materials, where microstructural parameters could be achieved in a way unrivalled even by high-resolution techniques such as electron microscopy or computed tomography. We present in situ analysis of the damage evolution during tensile load and the identification of void formation in parts produced by selective laser melting. T2 - MIMENIMA Summerschool CY - TU-Bremen, Germany DA - 22.8.2018 KW - X-ray refraction KW - Cracks KW - Pores PY - 2018 AN - OPUS4-45790 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - A paradigm shift in the description of creep in metals can only occur through multi-scale imaging N2 - The description of creep in metals has reached a high level of complexity; fine details are revealed by all sorts of characterization techniques and different theoretical models. However, to date virtually no fully microstructure-driven quantitative description of the phenomenon is available. This has brought to interesting inconsistencies; the classic description of (secondary) creep rests on the so-called power law, which however: a- has a pre-factor spanning over 10 orders of magnitude; b- has different reported exponents for the same material; c- has no explanation for the values of such exponents. Recently, a novel description (the so-called Solid State Transformation Creep (SSTC) Model) has been proposed to tackle the problem under a different light. The model has two remarkable features: 1- it describes creep as the accumulation of elementary strains due to dislocation motion; 2- it predicates that creep is proceeding by the evolution of a fractal arrangement of dislocations. Such description, however, needs a great deal of corroborating evidence, and indeed, is still incomplete. To date, we have been able to observe and somehow quantify the fractal arrangement of microstructures through Transmission Electron Microscopy (TEM), observe the accumulation of dislocations at grain boundaries by EBSD-KAM (Electron Back-Scattered Diffraction-Kernel Angular Misorientation) analysis, quantify the kinetic character (solid state transformation) of experimental creep curves, and estimate the sub-grain size of the fractal microstructure through X-ray refraction techniques. All pieces of the mosaic seem to yield a consistent picture: we seem being on the right path to reconstruct the whole elephant by probing single parts of it. What is still missing is the bond between the various scales of investigation. T2 - Korrelative Materialcharakterisierung 2022 CY - Dresden, Germany DA - 13.10.2022 KW - X-ray refraction KW - EBSD KW - Alloys KW - TEM KW - SEM PY - 2022 AN - OPUS4-56163 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Léonard, Fabien T1 - On nominal-actual comparisons for additive manufacturing applications N2 - Nominal-actual comparisons are routinely performed to compare a manufactured specimen to a reference specimen. X-ray Computed Tomography (CT) has brought a profound change in the way that tolerance verifications are performed in industry, by allowing the inner and outer geometries of an object to be measured, without the need for external access or destructive testing. As a results, CT is increasingly used in additive manufacturing applications, where a nominal-actual comparison performed between the digital model (CAD file), used as an input for the 3D printer, and the CT volume from the printed part, can provide invaluable information as to the accuracy of the printing process. However, the nominal-actual comparison process is somewhat different when applied to additively manufactured specimens by comparison to conventionally manufactured specimens. T2 - 9th Conference on Industrial Computed Tomography CY - Padova, Italy DA - 14.02.2019 KW - Computed tomography KW - X-ray computed tomography PY - 2019 AN - OPUS4-47833 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thiede, Tobias T1 - Der Einfluss der Probenabtrennung von der Bauplatte auf den Eigenspannungszustand in SLM IN718 N2 - Die Schicht-für-Schicht additive Fertigung (AM) in Form des selektiven Laserschmelzens (SLM) bietet einerseits Vorteile bezüglich des Probendesigns, andererseits sind thermische Eigenspannungen (ES) aufgrund des hohen Temperaturgradienten unvermeidbar. Diese Eigenspannungen wurden in zwei SLM-gefertigten Proben aus IN718 zerstörungsfrei mit Neutronenstreuung hinsichtlich der folgenden zwei Einflüsse analysiert: der Einfluss der Hatch-Länge und das Abtrennen des Werkstücks von der Bauplatte. Begleitet wurden die Messungen der Eigenspannungen durch optische Mikroskopie und die taktile Vermessung der Oberfläche. Eine Korrelation zwischen den Eigenspannungen und der Hatch-Länge konnte beobachtet und erklärt werden. T2 - 2. Tagung des DVM-Arbeitskreises Additiv gefertigte Bauteile und Strukturen CY - Berlin, Germany DA - 09.11.2017 KW - Additive Fertigung KW - Selektives Laserschmelzen KW - Eigenspannungen KW - Neutronenstreuung KW - IN718 PY - 2017 AN - OPUS4-42947 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Léonard, Fabien T1 - Metrology for Additively Manufactured Medical Implants: The MetAMMI project N2 - Additive manufacturing (AM) offers an effective solution to the medical sector. It enables the production, on demand, of customised implants which match the patient’s anatomy, with grafts that promote bone growth, as well as surgical guides that help the surgeons. The objective of this project is to provide a comprehensive basis to enable the safe use of medical AM products with traceable and reliable dimensionalmeasurements. This will guarantee the reliability of medical AM products to notified bodies and facilitate acceptance of AM in the medical sector for a better quality of life. T2 - BPWT/BAM Workshop " Innovative Materialien und Qualitätskontrolle für additive Fertigung" CY - Berlin, Germany DA - 12.09.2018 KW - Additive manufacturing KW - X-ray computed tomography PY - 2018 AN - OPUS4-45926 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evans, Alexander T1 - Non destructive characterization in Additive manufacturing N2 - An overview of non destructive characterisation in additively manufactured materials using computed tomography, refraction and diffraction based stress analysis T2 - BAM-IFW workshop CY - IFW Dresden, Germany DA - 28.03.2019 KW - Residual stress analysis KW - Additive manufacturing KW - Computed tomography KW - Diffraction KW - X-ray refraction PY - 2019 AN - OPUS4-49842 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - An assessment of bulk residual stress in selective laser melted in 718 N2 - Having been introduced almost two decades ago, Additive Manufacturing (AM) of metals has become industrially viable for a large variety of applications, including aerospace, automotive and medicine. Powder bed techniques such as Selective Laser Melting (SLM) based on layer-by-layer deposition and laser melt enable numerous degrees of freedom for the geometrical design. Developing during the manufacturing process, residual stresses may limit the application of SLM parts by reducing the load bearing capacity as well as induce unwanted distortion depending on the boundary conditions specified in manufacturing. The residual stress distribution in IN718 elongated prisms produced by SLM was studied non-destructively by means of neutron (bulk) and laboratory X-ray (surface) diffraction. The samples with different scanning strategies, i.e. hatching length, were measured in as-built condition (on a build plate) and after removal from the build plate. While surface stress fields seem constant for AB condition, X-ray diffraction shows stress gradients along the hatch direction in the RE condition. The stress profiles correlate with the distortion maps obtained by tactile probe measurements. Neutron diffraction shows bulk stress gradients for all principal components along the main sample directions. We correlate the observed stress patterns with the hatch length, i.e. with its effect on temperature gradients and heat flow. The bulk stress gradients partially disappear after removal from the baseplate. Together with surface scan utilizing a coordinate-measuring machine (CMM), it is possible to link the stress release to the sample distortion. We finally propose an explanation of those stress profiles based on the deposition strategy. T2 - ECRS10 CY - Leuven, Belgium DA - 09.09.2018 KW - Residual stress KW - Influence of rheology modifying admixtures on hydration of cementitious suspensions PY - 2018 AN - OPUS4-45997 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni A1 - Cabeza, Sandra T1 - Neutron diffraction: the forgotten non-destructive technique for residual stress analysis … and more N2 - 3-D Stress Analysis (Bulk) Stress mapping Thick (and thin) films & Interfaces Bulk high temperature Real time In-situ testing: Large sample environment (Stress rigs, Furnaces, …) Neutrons and Synchrotron Radiation allow all this because they are FASTER , DEEPER and MORE PRECISE than lab equipment (Flux)(Energy)(Parallel Beam) T2 - World Non Destructive Testing CY - München, Germany DA - 11.06.2016 KW - Neutron diffraction KW - Stress analysis PY - 2016 AN - OPUS4-38396 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Jakob T1 - On the influence of heat treatment on microstructure and mechanical behavior of laser powder bed fused Inconel 718 N2 - Since additive manufacturing processes typically introduce heterogeneous microstructures and residual stresses, the applicability of parts produced in an as-built state is limited. Therefore, often different post-processing treatments are necessary to obtain the desired stress state and properties. For additively manufactured Inconel 718, the recently developed standard ASTM F3301 provides guidance for the heat treatment of powder bed fusion specimens. Although this standard is based on standards developed for wrought Inconel 718, it does not include the direct aging variant. In this study, we characterized the microstructure and tensile behavior of Inconel 718 specimens produced by a laser powder bed fusion process. The specimens were heat-treated according to two different routines after stress relieving: a full heat treatment cycle versus a one-step aging process. Differences in the resulting texture and grain morphology were observed. Although these differences prevail, the ex-situ tensile behavior was broadly similar. Minor differences were observed in yield strength and work hardening rate for the direct aged specimen. In order to understand this behavior, investigations with in-situ tensile testing during synchrotron energy-dispersive X-ray diffraction measurements revealed differences in the load partitioning among different crystal directions. This was attributed to microstructural differences between the heat treatment variants. Further analysis emphasized that the various strengthening mechanisms are present to a different extent depending on the heat-treatment cycle applied. In addition, the elastic anisotropy expressed by the differences in the diffraction elastic constants displayed a dependence on the microstructure. Importantly, a precise knowledge of such constants is indispensable to reliably determine residual stresses in parts. T2 - EUROMAT 2021 - European Congress and Exhibition on Advanced Materials and Processes CY - Online meeting DA - 13.09.2021 KW - Electron microscopy KW - X-ray analysis KW - Inconel 718 KW - Additive manufacturing (AM) KW - Mechanical behavior KW - Diffraction elastic constants (DECs) PY - 2021 AN - OPUS4-53301 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hejazi, Bardia A1 - Fritsch, Tobias A1 - Benz, Christopher A1 - Radtke, Lars A1 - Sander, Manuela A1 - Bruno, Giovanni T1 - In-situ very high cycle fatigue experiments of additively manufactured Ti-6Al-4V using X-ray computed tomography N2 - X-ray computed tomography (XCT) is an invaluable method for evaluating the properties and performance of components both during service and after failure in a non-destructive manner. XCT is particularly useful for the investigation of additively manufactured (AM) components, which often have production defects that are inherent to the manufacturing process, such as lack of fusion defects. Understanding the mechanisms of fatigue crack growth throughout the life cycle of such components is crucial and so to address this need, we designed and performed experiments to investigate the fatigue life and fatigue crack growth behavior of Ti-6Al-4V components under very high cycle fatigue (VHCF) testing. The titanium samples were additively manufactured with intentional internal defects to control crack initiation location. XCT of the component was carried out to identify crack initiation sites and characterize the dynamics of crack growth. The findings from this work will benefit industries that rely on the AM of titanium alloys, aiding in the improvement of component design and manufacturing processes. T2 - Alloys for additive manufacturing 2025 (AAMS 2025) CY - Neuchâtel, Switzerland DA - 02.09.2025 KW - X-ray computed tomography KW - Deep learning KW - Titanium alloy KW - Very high-cycle fatigue PY - 2025 DO - https://doi.org/10.5281/zenodo.15261296 AN - OPUS4-64096 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - In-Situ Compression CT on Additively Manufactured in 625 Lattice Structures N2 - The porosity and the surface roughness are recently discussed problems for SLM parts. The influence of SLM process parameters on porosity is well studied for different materials. Nevertheless, the build angle (i.e. the angle between part orientation and build plate) needs to be understood as an additional SLM process parameter, as it has been shown, that the microstructure and hence the mechanical performance of various materials depend on the build angle. The inherent build angle of each strut as a part of a lattice structure is the motivation to investigate the influence of the build angle on the porosity and roughness on round-shaped (1 mm diameter) struts by means of CT. Conventional Coordinate Measuring Machine (CMM) has the limitation towards small and round shaped samples. The need for Computed Tomography (CT) regarding investigations of SLM parts will increase because no other non-destructive technique allows the assessment of complex geometries with inner laying surfaces. We used CT to assess the pores and the strut surface. Seven struts out of the nickel alloy Inconel 625 with build angles from 30° to 90° were studied. It was found that the number of pores is smaller, and the size of pores is larger for the 90° strut. In case of 30° strut, the number of pores is increased towards down-skin side, additionally, this strut orientation showed to have the largest number of attached powder particles. The elongated pores exist exclusively near the strut surface. While the roughness at the down-skin surface is highly depending of the biud angle, the roughness at the up-skin surface is the same for all struts. The mechanisms of pore and surface roughness formation is not mainly driven by gravity. T2 - ISAM Konferenz 2019 CY - Dresden, Germany DA - 29.01.2019 KW - Computed Tomography KW - Additive Manufacturing KW - Metals KW - Microstructure PY - 2019 AN - OPUS4-47327 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kupsch, Andreas T1 - Optimizing visibility of phase gratings for Talbot-Lau X-ray imaging N2 - We investigated the efficiency of phase gratings, i.e., the visibility upon variation of different parameters. Rotating around an axis parallel to the grid lines of the phase grating changes the grating’s shape and thereby the initial distribution of phase shifts. This yields high visibilities for shorter propagation distances than derived from box shapes. Tilting the grating in the scattering plane allows continuous tuning of the grating’s height that corresponds to an ideal phase shift for a particular photon energy. This opens the way for tuning the design energy suitable for the material under investigation. Our study included simulations for monochromatic sources with the sampling procedure for rectangular and triangular phase gratings. T2 - User-Meeting CY - Berlin, Germany DA - 8.12.2016 KW - Talbot-Lau interferomerty KW - Phase grating KW - Synchrotron radiation PY - 2016 AN - OPUS4-39096 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Saleh, Maysoon I. A1 - Rühle, Bastian A1 - Wang, Shu A1 - Radnik, Jörg A1 - You, Yi A1 - Resch-Genger, Ute T1 - Assessing the protective effects of different surface coatings on NaYF4:YB3+, Er3+, upconverting nanoparticles in buffer and DMEM N2 - We studied the dissolution behavior of β NaYF4:Yb(20%), Er(2%) UCNP of two different sizes in biologically relevant media i.e., water (neutral pH), phosphate buffered saline (PBS), and Dulbecco’s modified Eagle medium (DMEM) at different temperatures and particle concentrations. Special emphasis was dedicated to assess the influence of different surface functionalizations, particularly the potential of mesoporous and microporous silica shells of different thicknesses for UCNP stabilization and protection. Dissolution was quantified electrochemically using a fluoride ion selective electrode (ISE) and by inductively coupled plasma optical emission spectrometry (ICP OES). In addition, dissolution was monitored fluorometrically. These experiments revealed that a thick microporous silica shell drastically decreased dissolution. Our results also underline the critical influence of the chemical composition of the aqueous environment on UCNP dissolution. In DMEM, we observed the formation of a layer of adsorbed molecules on the UCNP surface that protected the UCNP from dissolution and enhanced their fluorescence. Examination of this layer by X ray photoelectron spectroscopy (XPS) and mass spectrometry (MS) suggested that mainly phenylalanine, lysine, and glucose are adsorbed from DMEM. These findings should be considered in the future for cellular toxicity studies with UCNP and other nanoparticles and the design of new biocompatible surface coatings. KW - Fluorescence KW - Lifetime KW - Method KW - Quantification KW - Stability KW - Coating KW - Surface chemistry KW - Lanthanide KW - Fluoride KW - Electrochemistry KW - ICP-OES KW - Upconversion KW - Nano KW - Particle KW - Aging KW - Quality assurance KW - Mass spectrometry KW - XPS PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-515984 DO - https://doi.org/10.1038/s41598-020-76116-z SN - 2045-2322 VL - 10 IS - 1 SP - 19318-1 EP - 19318-11 PB - Springer Nature CY - London AN - OPUS4-51598 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Residual stress formation in selective laser melted parts of alloy 718 N2 - Additive Manufacturing (AM) through the Selective Laser Melting (SLM) route offers ample scope for producing geometrically complex parts compared to the conventional subtractive manufacturing strategies. Nevertheless, the residual stresses which develop during the fabrication can limit application of the SLM components by reducing the load bearing capacity and by inducing unwanted distortion, depending on the boundary conditions specified during manufacturing. The present study aims at characterizing the residual stress states in the SLM parts using different diffraction methods. The material used is the nickel based superalloy Inconel 718. Microstructure as well as the surface and bulk residual stresses were characterized. For the residual stress analysis, X-ray, synchrotron and neutron diffraction methods were used. The measurements were performed at BAM, at the EDDI beamline of -BESSY II synchrotron- and the E3 line -BER II neutron reactor- of the Helmholtz-Zentrum für Materialien und Energie (HZB) Berlin. The results reveal significant differences in the residual stress states for the different characterization techniques employed, which indicates a dependence of the residual state on the penetration depth in the sample. For the surface residual stresses, longitudinal and transverse stress components from both X-ray and synchrotron agree well and the obtained values were around the yield strength of the material. Furthermore, synchrotron mapping disclosed gradients along the width and length of the sample for the longitudinal and transverse stress components. On the other hand, lower residual stresses were found in the bulk of the material measured using neutron diffraction. The longitudinal component was tensile and decreased towards the boundary of the sample. In contrast, the normal component was nearly constant and compressive in nature. The transversal component was almost negligible. The results indicate that a stress re-distribution takes place during the deposition of the consecutive layers. Further investigations are planned to study the phenomenon in detail. T2 - Forschungsseminar OvGU Magdeburg CY - Magdeburg, Germany DA - 15.11.2018 KW - Additive Manufacturing KW - Selective Laser Melting KW - Residual Stresses PY - 2018 AN - OPUS4-46876 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bruno, Giovanni A1 - Buljak, V. T1 - Numerical modeling of thermally induced microcracking in porous ceramics: An approach using cohesive elements N2 - A numerical framework is developed to study the hysteresis of elastic properties of porous ceramics as a function of temperature. The developed numerical model is capable of employing experimentally measured crystallographic orientation distribution and coefficient of thermal expansion values. For realistic modeling of the microstructure, Voronoi polygons are used to generate polycrystalline grains. Some grains are considered as voids, to simulate the material porosity. To model intercrystalline cracking, cohesive elements are inserted along grain boundaries. Crack healing (recovery of the initial properties) upon closure is taken into account with special cohesive elements implemented in the commercial code ABAQUS. The numerical model can be used to estimate fracture properties governing the cohesive behavior through inverse analysis procedure. The model is applied to a porous cordierite ceramic. The obtained fracture properties are further used to successfully simulate general non-linear macroscopic stress-strain curves of cordierite, thereby validating the model. KW - Interfacial strength KW - Cordierite KW - Young’s modulus KW - Thermal expansion KW - Hysteresis KW - Inverse analysis KW - Cohesive finite elements PY - 2018 DO - https://doi.org/10.1016/j.jeurceramsoc.2018.03.041 SN - 0955-2219 VL - 38 IS - 11 SP - 4099 EP - 4108 PB - Elsevier Ltd. AN - OPUS4-45117 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bresch, Sophie T1 - Lowering the sintering temperature of calcium manganate CaMnO3 for thermoelectric applications N2 - Thermoelectric materials can convert waste heat directly into electrical power by utilizing the Seebeck effect. Calcium cobaltite (p-type) and calcium manganate (n-type) are two of the most promising oxide thermoelectric materials. The development of cost-effective multilayer thermoelectric generators requires the co-firing of these materials and therefore the adjustment of sintering temperatures. Calcium manganate is conventionally sintered between 1200 °C and 1350 °C. Calcium cobaltite exhibits an undesired phase transition at 926 °C but can be sintered to high relative density of 95 % at 900 °C under axial pressure of 7.5 MPa. Hence, co-firing at 900 °C would be favourable. Therefore, strategies for lowering the sintering temperature of calcium manganate have been investigated. Basically, two approaches are common: i) addition of low melting additives like Bi2O3-ZnO-B2O3-SiO2 (BBSZ) glass or Bi2O3, and ii) addition of additives that form low-melting eutectics with the base material, for example CuO. In this study, several low melting additives including BBSZ glass and Bi2O3, as well as CuO were tested regarding their effect on calcium manganate densification. Bi2O3 did not improve the densification, whereas BBSZ glass led to 10 % higher relative density at 1200 °C. An addition of 4 wt% CuO decreases the temperature of maximum sinter rate from above 1200 °C to 1040 °C. By reducing the particle size of the raw materials from 2 μm to 0.7 μm the maximum sinter rate could be further shifted 20 K towards lower temperatures and the sinter begin decreased from 920 °C to 740 °C. It is shown that eutectic phase formation is more effective in lowering sintering temperature and accelerating densification than low-melting additives. T2 - 93. DKG-Jahrestagung und Symposium Hochleistungskeramik 2018 CY - Munich, Germany DA - 10.04.2018 KW - Thermoelectrics KW - Sinter additive PY - 2018 AN - OPUS4-44818 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - A few Aspects of the Current Understanding of DPF Materials Thermal and Mechanical Properties N2 - Bi-continuous porous ceramics for filtration applications possess a particularly complicated microstructure, whereby porosity and solid matter are intermingled. Moreover, they very often display a microcrack network, resulting from the strong anisotropy of the microscopic coefficient of thermal expansion (CTE). Mechanical, thermal, and filtration properties, they all strongly depend on the morphology of both solid matter and porosity, and on the degree of microcracking (also, the microcrack density), which is in its turn tightened to the grain size. Recent industrial and academic research has enormously progressed in understanding the microstructure-property-performance relationships existing in these complicated materials: - Using 3D computed tomography (CT) at different resolutions, and several X-ray refraction-based techniques, porosity and pore orientation could be quantitatively evaluated (in the example of cordierite). - Neutron and X-ray Diffraction has been instrumental to disclose a) the non-linear character of the stress-strain response, and b) the negative CTE of these materials, and its consequences on the materials properties; - Analytical and numerical models have been elaborated to rationalize these behaviours in terms of microcracking and microstructural features. Here these results will be reviewed, and a outlook at (some of the) outstanding problems will be given. T2 - HELSMAC CY - Cambridge UK DA - 7.04.2016 KW - Thermal KW - Materials PY - 2016 AN - OPUS4-35752 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Cabeza, Sandra T1 - Characterization of multiphase metal matrix composites by means of CT and neutron diffraction N2 - The present study examines the relationship between the microstructure of multiphase MMC and their damage mechanisms. The matrix AlSi12CuMgNi was combined with 15% vol. Al2O3 (short fibres) and with 7% vol. Al2O3 + 15% vol. SiC (short fibres and whiskers, respectively). The experimental approach encompasses 3D microstructure characterization by means of computed tomography of samples (a) as-received, (b) after heat treatment, and (c) after compression tests at room temperature. The volume fraction of different phases, their distribution, their orientation and the presence of defects and damage are studied. Influence of addition of SiC whiskers on mechanical properties of composite was investigated. Phase-specific load partition analysis for samples with fibre plane parallel to load was perform by using neutron diffraction measurements during in-situ compression. It shows damage in the Si phase, while Al2O3 short fibres carry load without damage until failure. The computed tomography observations confirm the load partition analysis. T2 - World Non Destructive Testing CY - München, Germany DA - 11.06.2016 KW - CT KW - Neutron diffraction KW - Aluminium KW - Composite PY - 2016 AN - OPUS4-38395 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schaupp, Thomas T1 - 3D Charakterisierung wasserstoffunterstüzter Risse in Stahl mittels Synchrotron-Refraktions-CT N2 - Die Fehlertoleranz moderner hochfester Stähle gegenüber Prozessfehlern beim Fügen nimmt stetig ab und erfordert eine immer kritischere Beurteilung der Ergebnisse aus den vorhandenen Prüfverfahren. Deren Aussagekraft ist häufig zu gering und daher muss zum einen das wissenschaftliche Verständnis der Mikrokaltriss-Entstehung in diesen Stählen vertieft werden und zum anderen müssen die Prüfmethoden und Bewertungskriterien angepasst werden. Dies erfordert ein besseres Verständnis insbesondere der Kopplung von Eigenspannungen, Wasserstoffgehalten und der Wirkung äußerer Kräfte auf die Rissentstehung und das Risswachstum. Erstmals soll mittels 3D-Synchrotron-Refraktions-Topographie an der BAMline am BESSY die Rissentstehung in mit Wasserstoff beladenen Zugproben charakterisiert werden. Diese Kenntnisse sollen in weiteren Untersuchungen auf Schweißnähte übertragen werden. T2 - MDDK – Master-, Diplomanden- und Doktorandenkolloquium CY - Universität Magdeburg, Germany DA - 23.06.2016 KW - Duplexstahl KW - Wasserstoffunterstützte Rissbildung KW - Computertomographie KW - Synchrotron-Refraktion PY - 2016 AN - OPUS4-36733 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evsevleev, Sergei T1 - Stress-induced damage evolution in aluminum matrix composites N2 - Two metal matrix composites, both consisting of a near-eutectic cast AlSi12CuMgNi alloy, one reinforced with 15%vol. Al2O3 short fibers and the other with 7%vol. Al2O3 short fibers + 15%vol. SiC particles were studied. Distribution, orientation, and volume fraction of the different phases was determined by means of synchrotron computed tomography. The load partitioning between phases was investigated by in-situ neutron diffraction compression tests. The internal damage of the eutectic Si phase and Al2O3 fibers after ex-situ compression tests was directly observed in CT reconstructed volumes. Significant debonding between Al-matrix and SiC particles was found. Those observations allowed rationalizing the load transfer among the constituent phases of two different composites. Finally, based on the Maxwell scheme, a micro-mechanical model was utilized for the composite with one and two ceramic reinforcements. The model rationalizes the experimental data, and predicts the evolution of principal stresses in each phase. T2 - The 4th International Congress on 3D Material Science 2018 CY - Elsinore, Denmark DA - 10.06.2018 KW - Computed Tomography KW - Aluminium KW - Metal Matrix Composite KW - Load Partition PY - 2018 AN - OPUS4-45397 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Characterization of Additive Manufacturing Materials at BAM N2 - The combination of tomographic, microstructural data with other experimental techniques and with modeling is paramount, if we want to extract the maximum amount of information on material and component properties. In particular, quantitative image analysis, statistical approaches, direct discretization of tomographic reconstructions represent concrete possibilities to extend the power of the tomographic 3D representation to insights into the material and component performance. This logic thread equally holds for industrial and academic research and valorizes expensive experiments such as those carried out at synchrotron sources, which cannot be daily repeated. I will show a few examples of possible use of X-ray tomographic data for quantitative assessment of damage evolution and microstructural properties, as well as for non-destructive testing. Examples of micro-structured inhomogeneous materials will be given, such as Composites, Ceramics, Concrete, and Additively manufactured parts. I will also show how X-ray refraction computed tomography (CT) can be highly complementary to classic absorption CT, being sensitive to internal interfaces. Additionally, I will show how Neutron Diffraction, which is extremely well suited to the study of internal stresses, both residual and under external load, can well be coupled to the microstructural framework gained by CT, allowing understanding the microstructure-property relationships in materials. Finally, I will show that BAM is very active in standardization and certification, including production of Reference Materials and Methods. T2 - Skoltech Determination of the microscopic residual stress CY - Moscow, Russia DA - 20.11.2019 KW - Additive Manufacturing KW - Computed Tomography KW - Neutron Diffraction KW - X-ray refraction techniques KW - Composites PY - 2019 AN - OPUS4-49929 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mieller, Björn T1 - Heißprägen im Grünzustand und Sinterprägen - Zwei Verfahren zur Strukturierung keramischer Folien und Laminate N2 - Prägeverfahren bieten eine interessante Alternative zur Strukturierung keramischer Folien und Laminate. Im Gegensatz zur etablierten Stanz- oder Laserbearbeitung von Einzelfolien sind damit einerseits Strukturtiefen realisierbar, die nicht einem Vielfachen der Einzelfoliendicke entsprechen, andererseits können Strukturierungsgrade erzielt werden, bei denen perforierte Einzelfolien nicht mehr handhabbar sind. Heißprägen grüner Folien und Laminate erfolgt bei Temperaturen um 130 °C mit Metallstempeln. Die plastische Verformung erfolgt zeitabhängig. Dabei sind die Fließeigenschaften des polymeren Binders der Grünfolie maßgeblich für die Konturtreue der Prägung. Randeinzug und Gründichtegradienten um den Eindruck können zu Defekten im Sintergefüge führen. Je nach Sinterverfahren muss die Schwindung der geprägten Struktur berücksichtigt werden, eine Kombination dieses Verfahrens mit zero-shrinkage Techniken ist aber möglich. Sinterprägen stellt eine Erweiterung der Drucksintertechnologie für glaskeramische Komposite dar. Dabei wird ein Pressstempel aus glasartigem Kohlenstoff während des Brandes in die erweichte Glasphase des Komposits gedrückt. Die Abformung erfolgt durch viskosen Fluss der Glasphase. Mit Kenntnis des Dichte- und Viskositätsverlaufs des Werkstoffs kann das Verfahren so gestaltet werden, dass die Pressform konturtreu abgeformt wird. Mittels Sinterprägen lassen sich auch erhabene Strukturen realisieren, wobei diese häufig eine erhöhte Porosität aufweisen. T2 - Herbstsymposium 2016 | Keramische Mehrlagentechnik - Herstellverfahren und Anwendungen CY - Erlangen, Germany DA - 30.11.2016 KW - Folientechnik KW - Keramische Substrate KW - Low temperature co-fired ceramics (LTCC) PY - 2016 AN - OPUS4-38582 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rabe, Torsten T1 - Prozessbegleitende Prüfung beim Sintern keramischer Schichtverbunde N2 - Die zuverlässige Herstellung von Bauteilen aus Hochleistungskeramik erfordert den Einsatz von prozessbegleitenden Prüfverfahren in allen Fertigungsstufen. Prozessbegleitende Prüfung umfasst sowohl die Bewertung von Ausgangs- und Zwischenprodukten (Pulver, Suspensionen, Grünkörper) als auch die in-situ Überwachung kritischer Fertigungsstufen (Aufbereitung, Formgebung, Entbinderung, Sinterung). Der Arbeitskreis „Prozessbegleitende Prüfverfahren“ im DKG/DGM-Gemeinschaftsausschuss „Hochleistungskeramik“ bietet eine Plattform zum Informationsaustausch über neue Messverfahren und zur Initiierung von Ringversuchen und Referenzmaterialentwicklung. Als aktuelle Beispiele werden zwei applikationsnahe Verfahren zur in-situ Charakterisierung von Geometrieveränderungen (Schwindung, Verformung) an großformatigen keramischen Schichtverbunden vorgestellt. Die Hochtemperatur-3D-Laserprofilometrie ermöglicht die Visualisierung und Quantifizierung der lokalen Verformung keramischer Multilayer während der drucklosen Sinterung. Beobachtet wurden an LTCC-Multilayern starke Verformungen bereits während der Entbinderung und in der Abkühlphase. Das Wissen um zwischenzeitliche Verformungen erweitert das Verständnis über die Ursachen von Defekten in Multilayer-Bauteilen. Die in-situ Messung der Dickenschwindung an realen, großformatigen LTCC-Bauteilen während der druckunterstützten Sinterung wurde erstmals durch die Entwicklung eines LTCC-kompatiblen Drucksinteraggregat mit integriertem Dilatometer ermöglicht. Zusätzlich wurde das Drucksinteraggregat mit einer prozessbegleitende Mess- und Regelungseinrichtung für den Sauerstoffpartialdruck ausgestattet. Durch ein optimiertes Sauerstoffpartialdruckregime konnte an LTCC-Modulen eine qualitätsgefährdende Silberdiffusion aus den Leiterbahnen in das umgebende keramische Dielektrikum drastisch reduziert werden. Das mit einem industriellen Partner entwickelte Drucksinteraggregat eröffnet unikale Möglichkeiten zur Optimierung von Aufheizgeschwindigkeit, Druck und Sinteratmosphäre in allen Phasen des Sinterprozesses. T2 - Werkstoffwoche CY - Dresden, Germany DA - 27.09.2017 KW - In situ Prüfung KW - Keramische Multilayer KW - Laserprofilometrie KW - Drucksintern PY - 2017 AN - OPUS4-42297 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Onyenso, Gabriel A1 - AI-Zawity, Jiwar A1 - Farahbakhsh, Nastaran A1 - Schardt, Annika A1 - Yadigarli, Aydan A1 - Vakamulla Raghu, Swathi Naidu A1 - Engelhard, Carsten A1 - Müller, Mareike A1 - Schönherr, Holger A1 - Killian, Manuela S. T1 - Novel Ag-modified zirconia nanomaterials with antibacterial activity N2 - The outcome of an implant procedure largely depends on the implant's surface properties. Biomaterials are now designed to have surfaces with multifunctionality, such as favorable tissue integration and the ability to combat bacterial adhesion and colonization. Herein, we report on a simple approach to improve the antibacterial properties of zirconia nanotubes (ZrNTs) coatings by decorating with silver nanoparticles (AgNP), achieved through electrochemical anodization of a zirconium–silver alloy (Zr–Ag). The AgNPs were shown to partially consist of Ag2O, potentially enhancing the availability of Ag+ ions for antibacterial activity. The modified ZrNTs were characterized using SEM, EDS, ToF-SIMS, and XPS to determine their structural morphology and chemical composition, and were further subjected to antibacterial testing. The silver and zirconium ion release behavior was monitored via ICP-MS. ZrNTs decorated with AgNP exhibit strong antimicrobial activity (>99% bacterial killing) against both S. aureus and E. coli. Antimicrobial tests indicate that the antibacterial activity against the Gram-positive pathogen S. aureus was improved by a factor of 100 compared to unmodified ZrNTs, while unmodified ZrNTs already showed a comparable reduction of viable Gram-negative E. coli. This strategy illustrates a straightforward and effective modification that optimizes the interface between the host environment and the biomaterial surface to meet the very important criteria of biocompatibility and active antibacterial response. KW - Mass Spectrometry KW - Nanoparticles KW - Advanced Materials KW - ICP-MS KW - Antimicrobial material KW - ToF-SIMS PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-653990 DO - https://doi.org/10.1039/d5ra07099f SN - 2046-2069 VL - 16 IS - 3 SP - 2286 EP - 2297 PB - Royal Society of Chemistry (RSC) AN - OPUS4-65399 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Breese, Philipp Peter T1 - Thermographic Methods for In-situ Monitoring of Metal-based Additive Manufacturing Processes N2 - Additive manufacturing (AM) with metals creates new, exciting opportunities for industrial applications. Especially industries with high relevance for the future like transport and energy benefit from optimized designs and novel materials. However, a reliable in-situ quality assurance for metal AM is still missing while process optimization is slow. This directly hinders the huge potential of metal AM technologies. A promising method to counteract this issue is the investigation of the emitted thermal radiation. It is optimal for monitoring and understanding the thermal history of the high-temperature AM process. The thermal history holds virtually all information about the properties and the quality of the manufactured components. The thermal information is also highly valuable for tuning and validating numerical simulations to gather further insights into the process. Despite this importance, the usage of thermal radiation in commercial AM machines is only marginal (like simple pyrometry or long-time exposure for optical tomography (OT) at a single wavelength). Based on this deficit and potential, this work gives an overview of the research in division “8.3 Thermographic Methods” at the Bundesanstalt für Materialforschung und -prüfung (BAM) in Berlin, Germany. Different wavelengths of the thermal radiation are investigated: the visible range (VIS), the short-wave infrared (SWIR), and the mid-wave infrared (MWIR) with their respective optimal field of application. Focus lies on laser powder bed fusion of metals (PBF-LB/M), but directed energy deposition with laser beam (DED-LB/M) is investigated as well. The presented research is performed not only on commercial AM machines, but also on an in-house developed PBF-LB/M research system specifically designed for sensor testing. This ensures an exciting mélange of applied research for industrial applications, and fundamental research for process understanding and validation. Therefore, a crucial contribution to industrial and scientific insights of metal AM is given. T2 - Sim-AM 2025 CY - Pavia, Italy DA - 09.09.2025 KW - Laser powder bed fusion KW - Direct energy deposition KW - Quality assurance KW - Infrared thermography PY - 2025 AN - OPUS4-65391 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Breese, Philipp Peter T1 - Klein, heiß und schnell: Bestimmung von Realtemperaturen in der metallbasierten additiven Fertigung mittels hyperspektraler Thermografie N2 - Die additive Fertigung von Metallen mittels Laser Powder Bed Fusion (PBF LB/M) ermöglicht die Herstellung komplexer Geometrien und die Nutzung neuartiger Legierungen. Die dabei lokal im Prozess auftretenden Temperaturverteilungen beeinflussen maßgeblich die Bauteileigenschaften sowie die Entstehung von Defekten wie bspw. Risse und Poren. Eine quantitative Bestimmung der Realtemperaturen ist daher essenziell für Prozessvalidierung und -vergleich sowie die Qualitätssicherung und das Verständnis der zugrunde liegenden physikalischen Vorgänge. Bisherige thermografische Monitoring-Ansätze liefern jedoch meist nur qualitative Informationen. Hintergrund sind die Herausforderungen gegeben durch den Prozess: kleine Schmelzbäder (< 300 µm), hohe Temperaturen (> 2500 K) und hohe Scangeschwindigkeiten (ca. 1 m/s). Zusammen mit den dynamischen Änderungen des Emissionsgrads u.a. durch Phasenübergänge ergeben sich äußerst schwierige Bedingungen für thermografische Messungen. Um dieser Herausforderung zu begegnen, verfolgen wir einen neuartigen Ansatz zur hyperspektralen Thermografie, der eine simultane Messung der emittierten Strahlung im kurzwelligen Infrarotbereich (1 bis 1,6 µm) entlang einer Linie bei ca. 20 kHz ermöglicht. Durch die Bewegung des Schmelzbades senkrecht durch die Messlinie kann ein typisches Schmelzbad rekonstruiert werden. Die Temperatur-Emissionsgrad-Separation (TES) erlaubt dabei die Bestimmung von Realtemperaturen und Emissionsgraden basierend auf parametrisierten spektralen Emissionsgradfunktionen sowie radiometrischen Kalibrationen. Die Umsetzung erfolgt an der Forschungsmaschine der BAM „SAMMIE“, die speziell für thermografische Messungen am PBF LB/M-Prozess konzipiert wurde. Die Ergebnisse zeigen das Potenzial der hyperspektralen Thermografie zur Erfassung von Realtemperaturen im Prozess. Dies stellt einen wichtigen Schritt zur verbesserten Vergleichbarkeit und Wiederholbarkeit der Fertigung sowie zur Validierung komplexer Simulationen dar. Damit trägt der neuartige Ansatz langfristig zur Erhöhung der Sicherheit und des Verständnisses additiver Fertigungsprozesse bei. T2 - Thermo 25 CY - Garching bei München, Germany DA - 12.11.2025 KW - Laser powder bed fusion KW - Infrarot Thermografie KW - In-situ Monitoring KW - Qualitätssicherung KW - Temperaturmessung PY - 2025 AN - OPUS4-65394 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN ED - Bosse, H. ED - Buhr, E. ED - Dziomba, T. ED - Hodoroaba, Vasile-Dan ED - Klein, T. ED - Krumrey, M. T1 - NanoWorkshop 2018: Workshop on Reference Nanomaterials N2 - The Scope of the Workshop was to provide a forum for discussion on progress in development, characterisation and application of reference nanomaterials. Results of recently finished national and international research projects have been presented. Moreover, the need for future developments have been addressed. Attendees of the Workshop were expected to be experts from academia, research institutes, regulatory bodies and industry working or interested in the area of reference nanomaterials. The following structure of Workshop was planned: the main focus of the first day was on reference material needs and development, while the second day was focussed on reference materials characterisation and standardisation. Over 111 participants from 13 countries and the European Joint Research Centre have registered for the Workshop with 16 platform presentations and 42 poster contributions grouped in 2 sessions and 10 topical areas. A summary of the observations, analysis and conclusions of the Workshop is made including an overview table of links to information on existing reference nanomaterials. KW - Reference Nanomaterials KW - Nanometrology KW - Standardization KW - Nanoparticle Characterization KW - Comparability of Measurement Results KW - Nanomaterial Properties PY - 2019 SN - 978-3-95606-440-1 DO - https://doi.org/10.7795/110.20190412 SN - 0179-0609 VL - 2018 SP - 1 EP - 315 PB - Physikalisch-Technische Bundesanstalt CY - Braunschweig AN - OPUS4-47861 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - BOOK A1 - Stoian, R. A1 - Bonse, Jörn T1 - Ultrafast Laser Nanostructuring — The Pursuit of Extreme Scales N2 - Long seen as “a solution seeking a problem,” laser pulses are nowadays – more than 60 years after their first practical demonstration – paramount in shaping and structuring matter. Harnessing their capabilities to direct intense beams of light, the number of scientific and technological developments and daily-life applications is continuously increasing. Today, the presence of lasers is ubiquitous in all sites of scientific and technological interest, from the most advanced research laboratories to industrial factories and medical hospitals. The directionality of the laser beam determines equally a local character on lightmatter interaction and as such a local modification to a material target. Furthermore, the coherence of laser radiation enables near-field or far-field scattering and interference effects that widen significantly the capabilities of controlling and tracking laser-matter interactions in space and time. Already with the advent of lasers, powerful beams of light have been directed at solid materials for a variety of purposes, making this application as old as the laser itself. The roots of the major applications for laser structuring were developed already in the 1960s, setting the base of both theoretical and experimental studies on laser ablation, with the number of publications expanding explosively during the next decades. Within this dynamic context, laser processing of materials experienced an impressive development over the years. Laser processing means specifically the capability to structure and tailor a material on its surface or even within its volume, rendering new functions and properties that are impacting the mechanical, electrical, or optical characteristics of the material. These properties are scaledependent, generating thus over the years an equally impressive quest for spatial or temporal resolution. Therefore, the developments in laser engineering with major breakthroughs, notably in pulse duration and power, always closely accompanied the efforts in material structuring with two milestones in sight: (1) yield and (2) resolution. Every step in shrinking the laser pulse duration led to a subsequent strong-impact development in process precision – particularly when the ultrashort pulse durations surpassed the fundamental electron-phonon relaxation times. Thus, minimizing heat diffusion, the advent of pulses with duration smaller than molecular or lattice vibration times has managed to confine the spatial resolution to the optical diffraction limit and sometimes even beyond. The nanoscale was already in sight at the turn of the millennium. An important question may be raised now; is there any fundamental limit in the processing resolution, a barrier defined by the intrinsic properties of light and matter? The answer has an inherently multidisciplinary nature, following the conversion of free-propagating electromagnetic radiation into material-confined energy potentially usable to drive or transform matter, and will be the focus of the present book. Relying on the experience and expertise of the leading researchers in the field, the present book intends to explore the current efforts in achieving laser processing resolution beyond the diffraction limit, laying down a perspective towards extreme laser nanostructuring. Following the most recent advances and developments, it puts forward a concept of extreme processing scales enabled by optical pulses that are able to bypass diffraction limits and achieve structuring characteristic scales beyond 100 nm. This objective can be achieved by a comprehensive understanding on how light can change matter and how, in turn, matter can change light, allowing jointly for actively controlling light and material processes. In order to give an extended perspective on the current state-of-the-art in the field of precision laser structuring, the book is divided into three main parts. The first part of the book (Part I: Fundamental Processes) offers a perspective into the fundamentals of laser-matter interaction on extreme spatial scales, with a description of the most advanced modeling efforts in understanding energy deposition in matter, a plethora of material-relaxation pathways, as well as advanced concepts for probing and observing matter in motion. Roadmaps for energy localization will be developed, and the atomistic perspective of laser ablation visualized. Theoretical modelling enables in-depth insights on ultrafast quantum processes at the nanoscale. Laser-driven self-organization at surfaces will be dissected regarding the question of how light drives material periodic patterns down to the nanoscale, explored and transmitted to its ultimate limits of an atomic printer, and immediately complemented by the unprecedented capabilities of ultrafast in-situ observation approaches for tracking the laser-induced material response with extreme spatial and temporal resolution. In the second part of the book (Part II: Concepts of Extreme Nanostructuring), distinct concepts will be developed and explored that allow confinement of light and harnessing of a material response restricted to nano- or mesoscopic scales at surfaces or in the volume of irradiated materials. A special focus will be on optical near-field related approaches for localizing light on scales even below the optical diffraction limit and plasmonic printing. Spatial and temporal beam-shaping and tailored interference techniques are discussed in the context of ultrashort laser pulses, and insights into some extreme states of matter realized by the tight confinement of laser energy are presented. The ultimate limits of writing waveguides in the bulk of dielectrics and for manifesting 3D-nanolithography are elucidated. Plasma-based surface treatments can significantly enhance the vertical precision of surface processing through etching processes. Finally, the third part of the book (Part III: Applications) leads us to a number of resuming applications, unveiling the tremendous capabilities of surface functionalization through laser micro- and nanostructuring, assessing the 3D-writing of waveguides in the bulk of dielectrics or semiconductors for enabling new branches of integrated photonics, and summarizing related applications ranging from nanophotonics to nanofluidics and from optical sensing to biomedical applications, including the latest capabilities of refractive eye surgery. This part will analyze the applications’ compatibility in yield and reproducibility with current industrial requirements, costs, and intellectual property aspects. It expands the involved spatial scales by more than eight orders of magnitude, when extending extremely small structures featuring sizes of few tens of nanometers to larger dimensions in the meter range. Thus, from surfaces to the bulk, from subtractive to additive manufacturing approaches, from advanced theoretical frames to practical technological processes – we invite the readers here to an exciting journey into the varicolored landscape of extreme laser nanostructuring. The idea of this book project was seeded in early 2020. We were delighted about the numerous and extremely positive responses from the laser-processing community, quickly receiving commitments for more than 30 individual book chapters. About 2500 communications later, the book is published. We would like to thank all authors of this book project for their insightful and detailed chapters, reviewing and reporting on this fascinating topic of the pursuit of extreme scales in ultrafast laser nanostructuring. Moreover, we would like to acknowledge the professional help and guidance of the staff of Springer Nature. Finally, we hope you will enjoy reading this book as much as we have enjoyed putting it together. Saint Etienne, France Razvan Stoian Berlin, Germany Jörn Bonse December 2022 KW - Laser nanostructuring KW - Surface engineering KW - Nonlinear lithography KW - Self-organization KW - Laser-induced periodic surface structures, LIPSS PY - 2023 SN - 978-3-031-14752-4 SN - 978-3-031-14751-7 DO - https://doi.org/10.1007/978-3-031-14752-4 SN - 0342-4111 VL - 239 SP - 1 EP - 1245 PB - Springer Nature Switzerland AG CY - Cham ET - 1 AN - OPUS4-57294 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Maennig, Wolfgang-Werner T1 - Gegenwärtiger Stand und künftige Ziele der Betriebsfestigkeitsforschung - Kolloquium des Laboratoriums für Betriebsfestigkeit, gemeinnütziges Forschungsinstitut der Fraunhofer-Gesellschaft N2 - In diesem Jahr feierte das Laboratorium für Betriebsfestigkeit das 30jährige Bestehen, sein Leiter, Prof. Dr.-Ing. Ernst Gassner den 60. Geburtstag. Aus diesem Anlaß fand in Darmstadt am 27.5.1968 eine international besuchte, gut organisierte Veranstaltung statt, bei der Behörden, Institutionen und zahlreiche Fachkollegen ihre Glückwünsche überbrachten und außerdem mehrere Vorträge gehalten wurden. PY - 1968 SN - 0025-5300 VL - 10 IS - 8 SP - 285 EP - 287 PB - Carl Hanser Verlag CY - München AN - OPUS4-10695 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Bettge, Dirk T1 - Mikrostrukturelle Untersuchungen zum Verformungs- und Bruchverhalten der Nickelbasislegierungen SC16 und IN738LC N2 - Ziele dieser Arbeit waren die vergleichende Beschreibung des Verformungs- und Bruchverhaltens der polykristallinen Legierung IN738LC und von [001]-nah orientierten SC16-Einkristallen über einen großen Temperaturbereich sowie die Herstellung von Zusammenhängen zwischen Versetzungs- und Bruchmechanismen. Besonderes Augenmerk galt dem Tieftemperaturbereich bis 450 °C, dabei insbesondere der Stapelfehlerbildung in der Gamma'-Phase, dem Fließspannungsminimum im Zugversuch und der zusätzlichen zyklischen Verfestigung in diesem Temperaturbereich. Spezifische Unterschiede zwischen beiden Werkstoffen sollten herausgearbeitet werden. Dazu wurden hauptsächlich mikroskopische Methoden, insbesondere die Transmissions-Elektronenmikroskopie eingesetzt. Die Ausgangsgefüge wurden untersucht. Beide Werkstoffe hatten die übliche Standardwärmebehandlung erfahren und wiesen daher eine bimodale gamma'-Verteilung auf. An SC16 wurden Auslagerungsversuche bei 950 °C vorgenommen und die Veränderung der gamma'-Morphologie beschrieben. Die Temperaturabhängigkeiten der Verformungsmechanismen von SC16 und IN738LC sind vergleichbar mit den in der Literatur bezüglich einkristalliner Superlegierungen mit höheren gamma'-Volumenanteilen beschriebenen. Beginnend bei Raumtemperatur treten mit steigender Temperatur folgende Mechanismen auf: Tieftemperatur-(LT-)Stapelfehler, Antiphasengrenzen-gekoppelte Versetzungspaare, Hochtemperatur-(HT-)Stapelfehler und Orowan-Ringe um die gaama'-Teilchen. Das Fließspannungsminimum des IN738LC bei 450 °C kann einem Wechsel im Verformungsmechanismus zugeordnet werden. Die Mechanismenwechsel finden bei SC16 bei höheren Temperaturen statt als bei IN738LC. Von Raumtemperatur bis 750 °C wird bei IN738LC im LCF-Bereich bei out-of-phase-Versuchen eine zusätzliche zyklische Verfestigung beobachtet, die ihr Maximum bei 450 °C hat. Bei dieser Temperatur wird die plastische Verformung durch a/2<110>-Versetzungspaare erzeugt, die die gaama'-Phase parallel zu {111} schneiden. Während der out-of-phase-Versuche werden zusätzliche Gleitsysteme auf verschiedenen {111}-Ebenen aktiviert, was zu einer erhöhten Dichte von unbeweglichen Versetzungen führt. Bei höheren Temperaturen können Versetzungen gaama'-Teilchen und andere Hindernisse durch Quergleiten und Klettern umgehen. Beim SC16 lassen sich LT- (bis 750 °C) und HT-Bruchverhalten (ab 750 °C) klar unterscheiden. Ersteres zeigt sich in großflächigem Abscheren und Bruchinitiierung an der Probenoberfläche. Der HT-Bruch wird an Poren im Innern initiiert und führt zu einem "Teller-Tasse"-Bruch mit einer ringförmigen Scherlippe im äußeren Bereich. Beim IN738LC hingegen treten die beim SC16 gefundenen Elemente in den Bruchflächen nur in untergeordneter Weise hervor. Der Rissverlauf ist fast immer interdendritisch und nur zum Teil transkristallin. Primärkarbide werden im LT-Bereich gespalten, im HT-Bereich abgelöst. Minima der Temperaturabhängigkeit der Bruchdehnung des IN738LC gehen jeweils mit lokalisierter Gleitung in einzelnen Gleitbändern einher. Immer wenn bei einer bestimmten Temperatur ein neuer Verformungsmechanismus einzusetzen beginnt, werden inhomogene Gleitverteilungen beobachtet, die zu einer geringen Verformbarkeit führen. KW - Nickelbasis KW - Versetzung KW - TEM PY - 1997 SN - 978-3-89574-242-2 SN - 3-89574-242-2 SP - 1 EP - 142 PB - Verlag Dr. Köster CY - Berlin AN - OPUS4-38194 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hörenz, Christoph A1 - Tache, O. A1 - Bartczak, D. A1 - Nunez, S. A1 - Abad Alvaro, I. A1 - Goenaga-Infante, H. A1 - Hodoroaba, Vasile-Dan T1 - A Study on the Analysis of Particle Size Distribution for Bimodal Model Nanoparticles by Electron Microscopy N2 - The present study addresses the capability of measurement of relative particle number concentration by scanning electron microscopy for model bimodal silica and gold samples prepared in the frame of the European research project “nPSize - Improved traceability chain of nanoparticle size measurements” as candidate reference nanoparticles. KW - Nanoparticles KW - Particle size distribution KW - Bimodal size distribution KW - Traceability PY - 2020 DO - https://doi.org/10.1017/S1431927620021054 VL - 26 IS - S2 SP - 2282 EP - 2283 PB - Cambridge University Press CY - Cambridge, UK AN - OPUS4-51771 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sachse, René A1 - Hodoroaba, Vasile-Dan A1 - Hertwig, Andreas A1 - Kotil, L. A1 - Kraehnert, R. T1 - Analysis of elemental composition and porosity of mesoporous iridium titanium mixed oxide thin films for energy application by SEM/EDS N2 - Porous materials play an important role in several fields of technology, especially for energy applications like photovoltaics, electrolysis or batteries. The activity of porous films is affected by properties like porosity, film thickness, chemical composition of the material as well as the crystallinity of the framework. The complex morphology of such porous films constitutes a challenge even for modern analytical techniques and requires new approaches employing the combination/complementation of data of different analytical methods. In this contribution we characterize thin mesoporous iridium-titanium mixed oxide film properties by Electron Probe Microanalysis (EPMA) with energy dispersive X-ray spectroscopy (EDS) at an SEM. KW - Electron probe microanalysis (EPMA) KW - Iridium-titanium mixed oxides KW - Spectroscopic ellipsometry KW - Mesoporous thin films KW - NanoSIMS PY - 2019 DO - https://doi.org/10.1017/S1431927619009589 SN - 1431-9276 (Print) SN - 1435-8115 (Online) VL - 25 IS - S2 (August) SP - 1770 EP - 1771 PB - Cambridge University Press CY - New York, NY, U.S.A. AN - OPUS4-48768 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hörenz, Christoph T1 - Improved Sample Preparation for the Analysis of Nanoparticles by Electron Microscopy N2 - Various promising sample preparation procedures aiming to avoid drying artifacts and guarantee homogeneously distributed NP samples for imaging techniques like TEM, SEM or AFM are presented. This involves retarded drying in an environment of high relative humidity as well as spin coating or freeze drying of the sample on the substrate. Depending on the type of the NPs, different techniques are successful in obtaining homogenous sample deposition. Simple drying at ambient conditions often results in heavily agglomerated NPs densely packed in coffee ring traces. Retardation of the drying speed in an environment of high relative humidity, however, yields homogeneous NP deposition in the case of bimodal SiO2 and bimodal gold NP’s. In contrast, a sample of bipyramidal TiO2, heavily agglomerated when commonly dried, is successfully dispersed by spin coating the suspension on the substrate. The analysis of the particle size distribution of the bimodal silica and gold samples yielded number ratios resembling the nominal number ratios. The reliable measurement of the NP concentration of polydisperse samples by electron microscopy, even if relative, is new and of special relevance because up to now only the size of the particles, i.e. the abscissa of the PSD, can be measured reliably. T2 - EMPIR nPSize Training Course "Metrology for Measurement of Nanoparticle Size by Electron Microscopy and Atomic Force Microscopy" CY - Online meeting DA - 27.10.2020 KW - Nanoparticles KW - Particle size distribution KW - Sample peparation KW - Electron microscopy PY - 2020 AN - OPUS4-51716 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zaghdoudi, Maha T1 - Numerical modelling of compression stress relaxation and compression set of elastomer O-rings during aging N2 - Elastomer seals are used in many industrial applications due to their excellent mechanical properties at a wide range of temperatures. Their high versatility and recovery potential under several load conditions make them well suitable for the application in containers designed for transport, storage and/or disposal of radioactive materials. In containers for low and intermediate level radioactive waste, elastomer seals are used as barrier seals, and as auxiliary seals in storage and transportation casks (dual purpose casks) for heat generating radioactive waste, such as spent fuel and high-level waste. While a seal exchange at defined intervals is typical in many conventional applications, it is impossible or at least hard to perform when principles of minimization of radiation exposure have to be considered and prohibit an unnecessary cask handling. An extensive knowledge of the change of the elastomer’s properties during aging and the availability of reliable end-of-lifetime criteria to guarantee the permanent safe enclosure of the radioactive material is mandatory. As BAM is involved in most of the national cask licensing procedures and in the evaluation of cask-related long-term safety issues, great efforts have been already made and are still planned to scientifically support this task. Compression stress relaxation and compression set were identified as key indicators of elastomer long-term performance and quantitatively investigated in comprehensive test programs. Among other representative types of elastomers, specimens made from ethylene propylene diene rubber (EPDM) were tested before, during and after aging to capture the most important of their complex mechanical properties. In the presented study, exemplary results were used to simulate the compression stress relaxation and the compression set of elastomer O-rings during aging. Regarding the influence of temperature, the time temperature superposition principle is applied in the relaxation analysis of elastomer O-rings. The proposed model is implemented in the commercial finite element software ABAQUS/Standard® [1] with a sequential temperature displacement coupling. Numerical results match the experimental compression stress relaxation measurements well. The prediction of compression set values after long-term aging shows a relatively good agreement with the experimental results. Nevertheless, all input parameters derived from the specimen tests, additional assumptions concerning boundary conditions and modeling strategy are discussed with regard to the identified slight discrepancies. The possibility to extend the finite element model to represent the O-ring seal’s ability to recover after a (fast) partial release is taken into account T2 - ASME 2020 Pressure Vessels & Piping Conference (PVP2020) CY - Online meeting DA - 03.08.2020 KW - Stress relaxation KW - Ageing KW - Compression Set KW - O-ring KW - Sequential analysis KW - Simulation PY - 2020 AN - OPUS4-52135 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias T1 - Elastomer seals - overview and development N2 - The talk summarizes the current and future investigations of elastomer seal materials in division 3.4. T2 - IRSN-BAM Symposium Safety of Transport and Storage Packages CY - Online meeting DA - 19.11.2020 KW - Seal KW - Degradation KW - Ageing PY - 2020 AN - OPUS4-51751 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heilmann, Maria A1 - Hodoroaba, Vasile-Dan T1 - Project 15 Measurement of particle size and shape distribution of bipyramidal titania including deposition from liquid suspension N2 - The progress in the VAMAS Project #15" Measurement of particle size and shape distribution of bipyramidal titania including deposition from liquid suspension" within TWA 34 Nanoparticle Populations is presented with highlight of the following points: - Determine and compare particle size and shape distribution by means of: • electron microscopy (SEM, TEM, STEM-in-SEM) • atomic force microscopy (AFM) • small angle X-ray scattering (SAXS) - Determine uncertainty induced by deposition protocol from liquid suspension with comparison to known values from a prior ILC with already deposited nanoparticles on TEM grids. - Provide comparative validation of protocols for the techniques other than TEM. T2 - VAMAS Regional Workshop 2023 CY - Online meeting DA - 24.01.2023 KW - Nanoparticles KW - VAMAS KW - Electron microscopy KW - AFM KW - SAXS KW - TiO2 PY - 2023 UR - https://www.bam.de/Content/EN/Events/2023/2023-01-24-vamas-regional-workshop.html AN - OPUS4-57220 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bresch, Harald A1 - Unger, Wolfgang A1 - Schulte, Petra T1 - Nanotechnologie Aktivitäten der BAM N2 - Die Präsentation gibt einen Überblick über die verschiedenen Aktivitäten der BAM im Bereich der Nanotechnologie mit den Schwerpunkten Nanopartikel und Nanosicherheit. Es wird sowohl die Transportsicherheit, als auch die Sicherheit von Batterien mit Nanopartikeln angesprochen. Verschiedene BAM-Projekte zum Thema Nano werden vorgestellt, beginnend mit relevanten REFOPlanprojekten über die Erstellung der OECD nanoTG110 bis hin zu EU-Projekten zur Standardisierung von Messungen an Nanomaterialien, hier insbesondere AEROMET, NanoDefine, NanoValid und EC4SafeNano. T2 - Nano-Behördenklausur der Bundesoberbehörden CY - Berlin, Germany DA - 02.11.2017 KW - Nano KW - Nanotechnologie KW - Nanopartikel KW - Nanosicherheit KW - Nanoanalytik PY - 2017 AN - OPUS4-42793 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mrkwitschka, Paul T1 - Morphological Analysis of Graphene Oxide by SEM and Correlative Field-Flow Fractionation Coupled with Multi-Angle Light Scattering N2 - Since the first free-standing monolayer graphene sheet was successfully prepared in 2004 [1], graphene and graphene oxide materials achieved the necessary technical readiness level to be considered for use in commercial products. Moreover, the focus has shifted from fundamental research towards expanding the applicability of graphene-related 2D materials (GR2M) and to improve their competitiveness with established materials [2]. Significant advances have been made especially in applications regarding optoelectronics, energy storage materials, chemical additives, sensor applications etc. [3]. Composite products containing graphene and functionalized graphene such as inks and dyes have shown enhanced performance regarding longevity, wettability, and can be tailored for specific purposes through dedicated functionalization. For accurate physico-chemical characterization, GR2M products in their raw form or as part of composites present challenges in terms of sample preparation, choice of analytical method and evaluation of data. For instance, in the context of imaging, these challenges encompass: (a) the selection of images magnifications being representative for all the flakes ranging in size from hundreds of nanometers to micrometers; (b) the selection of representative flakes for adequate statistics, which may involve the separation of overlapping/agglomerating flakes by segmentation; and (c) the classification of diverse morphologies such as irregularly shaped/crumpled flakes, porous flakes and particulate features present in the sample. The complexity of the analytical task has needed the introduction of specific ontology for 2D materials to identify the proper descriptors characterizing confidently the morphological features of interest. Regarding light scattering techniques such as Dynamic Light Scattering (DLS) and Multi-Angle Light Scattering (MALS) commonly used for process control in industry as a first measure, an alternative approach would be necessary. This is in part due to the use of the standard sphere-model for 2D materials as appearing to be inappropriate, whilst a disc-shape model potentially yields more suitable results. Standardization efforts are underway to establish a baseline for accurate characterization of aimed measurands with sufficient statistics. To date, the measurement methods recommended by standardization bodies for the morphological-structural characterization of GR2M’s are AFM, Raman Spectroscopy and SEM and/or TEM. The acquisition of statistically relevant numbers of flakes for a thorough characterization using TEM and AFM is particularly time-consuming. The size distribution of graphene oxide- and graphene-containing inks was investigated by using a correlative approach coupling Centrifugal Field-Flow Fractionation (CF3) [4] with MALS. Up to now, promising results for Field-Flow Fractionation have been achieved only with respect to the separation into size classes of GO samples as well as of graphene oxide mixed with graphene by Asymmetrical Field-Flow Fractionation (AF4) [5], [6]. Besides the online characterization by MALS, the eluting size fractions obtained by CF3 were also collected and subsequently measured by SEM. Successful separation into size fractions allows us to apply ensemble techniques such as MALS to samples that were previously not measurable according to best-practices. In this study, the following material sub-classes have been observed with SEM: (i) nano-graphite mixed with graphene flakes, (ii) graphene oxide few- and multi-layer flakes with diverse and highly complex morphology, and (iii) graphene oxide of well-defined size and shape with >95% single- and bilayer content were investigated. Data on the class size ranges was obtained by MALS after separation with CF3 and consideration of a disc-shape model. Significant effort was invested into the sample preparation for CF3 measurements to achieve a recovery rate of >80%, well above the recommended 70% by ISO/TS 21362:2018 for validation purposes. The material fractions collected after the CF3 measurement were separately deposited on a silicon wafer and the size results of the SEM analysis were correlated with the corresponding mean sizes obtained with MALS. T2 - Microscopy and Microanalysis 2025 CY - Salt Lake City, UTAH, USA DA - 27.07.2025 KW - Advanced Material KW - CF3 KW - SEM KW - Morphology PY - 2025 AN - OPUS4-64084 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zaghdoudi, Maha A1 - Weber, Mike A1 - Kömmling, Anja A1 - Jaunich, Matthias A1 - Wolff, Dietmar T1 - Simulation of compression set of epdm o-rings during aging N2 - It is common practice in the application of finite element analysis to model compression set (CS) of elastomers during aging with two different material models according to the two-network theory of Tobolsky. The theory relies on the existence of two networks. The first one represents the original network after vulcanization and is sensitive to chain scission. The second network accounts for the formation of additional crosslinking during aging. Besides the use of user subroutines to describe the two-network model, an element overlay technique is also needed as the full set of both material behaviors did not exist for assignment to a single element. This element overlay technique is valuable for research and developmental purposes but makes extension to industrial usage quite challenging. Our goal is to simulate the CS of elastomers after long-term aging in a commercial finite element software with no need for extra subroutine codes or mesh superposition. Ethylene propylene diene (EPDM) O-rings were aged in a compressed state at 75 °C, 100 °C, 125 °C and 150 °C for up to 183 days. Investigations of the experimental test results were used to identify material models and their parameters to develop a finite element model to simulate CS. The model was implemented in the finite element software ABAQUS/Standard® with a sequential temperature-displacement coupling. Regarding the influence of temperature, the Arrhenius equation is adopted for the time-temperature relationship. The activation energy value that is required for the simulation is firstly determined from shifting the experimental CS results with the time-temperature superposition technique and plotting the shift factors in an Arrhenius diagram. The experiments were compared with the simulation results. Afterwards different activation energies were used in the simulation and discussed. A suitable choice of the activation energy value with regard to the reference temperature and the test temperature is presented. With the chosen activation energies, the match between numerical CS values after long-term aging and the experimental results was improved. T2 - ASME 2022 Pressure Vessels & Piping Conference CY - Las Vegas, USA DA - 17.07.2022 KW - Simulation KW - Compression set KW - EPDM KW - Aging PY - 2022 SP - 1 EP - 9 AN - OPUS4-57370 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sachse, René T1 - Multi-method analysis of pore-controlled mesoporous oxide materials N2 - Determining the porosity of catalytic layers is crucial for quality assurance. We present results of a multi-method study to determine thickness, porosity, dielectric function and other properties of pure and mixed iridium and titanium oxide layers used in electrocatalytic water splitting. T2 - European Optical Society Biennial Meeting (EOSAM) 2018 CY - Delft, The Netherlands DA - 08.10.2018 KW - Multi-method analysis KW - Mesoporous oxide materials KW - Electro catalytic water splitting KW - Electron probe X-ray microanalysis (EPMA) KW - Spectroscopic ellipsometry (SE) KW - Optical porosimetry PY - 2018 AN - OPUS4-46740 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Liaison report from VAMAS/TWA 37 Quantitative Microstructural Analysis to ISO/TC 202 Microbeam Analysis N2 - The liaison between VAMAS/TWA 37 Quantitative Microstructural Analysis and other TWAs to ISO/TC 202 Microbeam Analysis since the last Annual Meeting of ISO/TC 202 is reported. The VAMAS/TWA 37 projects initiated in the last year and the new ones in the planing phase are highlighted with technical and organisational details. Also need for more participants in 2 projects is discussed. T2 - 32nd Plenary Meeting of ISO/TC 202 Microbeam Analysis CY - London, United Kingdom DA - 28.10.2025 KW - VAMAS KW - Quantitative microstructural analysis KW - ISO KW - Standardisation KW - Interlaboratory comparisons PY - 2025 AN - OPUS4-64552 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rosu, Dana-Maria A1 - Ortel, Erik A1 - Hodoroaba, Vasile-Dan A1 - Kraehnert, R. A1 - Hertwig, Andreas ED - Hertwig, Andreas ED - Hinrichs, K. ED - Beck, Uwe ED - Esser, N. T1 - Ellipsometric porosimetry on pore-controlled TiO2 layers N2 - The practical performance of surface coatings in applications like catalysis, water splitting or batteries depends critically on the coating materials’ porosity. Determining the porosity in a fast and nondestructive way is still an unsolved problem for industrial thin-films technology. As a contribution to calibrated, non-destructive, optical layer characterisation, we present a multi-method comparison study on porous TiO2 films deposited by sol-gel synthesis on Si wafers. The ellipsometric data were collected on a range of samples with different TiO2 layer thickness and different porosity values. These samples were produced by templated sol-gel synthesis resulting in layers with a well-defined pore size and pore density. The ellipsometry measurement data were analysed by means of a Bruggeman effective medium approximation (BEMA), with the aim to determine the mixture ratio of void and matrix material by a multi-sample analysis strategy. This analysis yielded porosities and layer thicknesses for all samples as well as the dielectric function for the matrix material. Following the idea of multi-method techniques in metrology, the data was referenced to imaging by electron microscopy (SEM) and to a new EPMA (electron probe microanalysis) porosity approach for thin film analysis. This work might lead to a better metrological understanding of optical porosimetry and also to better-qualified characterisation methods for nano-porous layer systems. 1. IntroductionPorous materials, especially porous thin films play an importantrole in chemical and physical technology in every case where thecontact area between two media has to be maximised. From cataly-sis to photochemistry and photovoltaics, the applications of porouslayer materials are diverse and numerous [1–6].The accurate and non-destructive characterisation of porousfilms for layered systems poses a challenge. This applies especiallyfor the key parameter of porous films, their porosity, i.e. the mix-ing ratio between the Matrix of the film (host material) and thepore volume which is empty or filled with a fluid medium (inclu-sions). This parameter influences most of the physical and chemicalproperties of a porous thin film and is therefore essential for theunderstanding as well as the optimisation of this class of materials. T2 - International Conference on Spectroscopic Ellipsometry (ICSE-7) CY - Berlin, Germany DA - 06.06.2016 KW - Spectroscopic ellipsometry KW - Porous materials KW - Porosimetry KW - Multi-sample analysis KW - Thin film metrology PY - 2017 DO - https://doi.org/10.1016/j.apsusc.2016.11.055 SN - 0169-4332 SN - 1873-5584 VL - 421 IS - Part B SP - 487 EP - 493 PB - Elsevier B.V. AN - OPUS4-42517 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chemello, Giovanni T1 - Characterization of Graphene using HAXPES N2 - Since its discovery, graphene has got growing attention in the industrial and application research due to its unique properties . However, graphene has not been yet implemented into the industrial market, in particularly due to the difficulty of properly characterizing this challenging material. As most of other nanomaterials, graphene’s properties are closely linked to its chemical and structural properties, such as number of layers, flake thickness, degree of functionalisation and C/O ratio. For the commercialization, suitable procedures for the measurement and characterization of the ultrathin flakes, of lateral dimensions in the range from µm to tens of µm, are essential.Surface chemical methods, especially XPS, have an outstanding role of providing chemical information on the composition. Thereby, one well-known problem for surface analytical methods is the influence of contamination on the composition as in the case of adventitious carbon. The differentiation between carbon originated from the contamination or from the graphene sample itself is often not obvious, which can lead to altered results in the determination of the composition. To overcome this problem, Hard Energy X-ray Photoelectron Spectroscopy (HAXPES) offers new possibilities due to its higher information depth. Therefore, XPS measurement obtained with Al Kα radiation (E = 1486. 6 eV) were compared with analyses performed with a Cr Kα (E = 5414. 8 eV) excitation on functionalized graphene samples. Differences are discussed in terms of potential carbon contamination, but also of oxygen on the composition of the samples. Measurements are performed on O-, N- and F-functionalized graphene. Different preparation procedures (powder, pellet, drop cast from liquid suspension) will be also discussed, correlation of the results with the flakes morphology as well as their validation with other independent methods are in progress. T2 - ECASIA 2022 CY - Limerick, Ireland DA - 29.05.2022 KW - Graphene KW - Functionalized graphene KW - Depth profiling PY - 2022 AN - OPUS4-56814 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - EMPIR nPSize - Improved Traceability Chain of Nanoparticle Size Measurement - What nPSize can offer to ISO/TC 229? N2 - The main outcomes of the EMPIR project nPSize are presented and the suitability of the new capabilities, e.g. reference materials, sample preparation protocols, measurement procedures, and data analysis, to be standardized and implemented in accredited analytical laboratories is discussed. Complementation and/or filling gaps of published and ongoing standardisation projects on size, shape and number concentration measurements under ISO/TC 229/JWG 2 are offered. The two VAMAS inter-laboratory comparisons resulted from the nSPize project and just started under TWA 34 Nanoparticle Populations (Projects #15 and #16) of bipyramidal TiO2 anatase and bimodal SiO2 nanoparticles are presented in detail. T2 - Interim Meeting of ISO/TC 229 Nanotechnologies - Strategy and Metrology Group CY - Online meeting DA - 09.05.2022 KW - Nanoparticles KW - Particle size distribution KW - Inter-laboratory comparison KW - Electron microscopy KW - AFM KW - SAXS KW - ISO/TC229 PY - 2022 AN - OPUS4-54819 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sachse, René T1 - Analysis of elemental composition and porosity of mesoporous iridium titanium mixed oxide thin films for energy application by SEM/EDS N2 - Porous materials play an important role in several fields of technology, especially for energy applications like photovoltaics, electrolysis or batteries. The activity of porous films is affected by properties like porosity, film thickness, chemical composition of the material as well as the crystallinity of the framework. The complex morphology of such porous films constitutes a challenge even for modern analytical techniques and requires new approaches employing the combination/complementation of data of different analytical methods. In this contribution we characterize thin mesoporous iridium-titanium mixed oxide film properties by Electron Probe Microanalysis (EPMA) with energy dispersive X-ray spectroscopy (EDS) at an SEM. T2 - Microscopy & Microanalysis 2019 Meeting CY - Portland, OR, USA DA - 04.08.2019 KW - Mesoporous mixed metal oxide films KW - SEM/EDS/STRATAGem KW - EPMA KW - Ellipsometry KW - NanoSIMS PY - 2019 AN - OPUS4-48767 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chemello, Giovanni A1 - Radnik, Jörg A1 - Hodoroaba, Vasile-Dan T1 - Analysis of Industrial Graphene-Based Flakes – First Results on Morphological Characterization, Sample Preparation and Chemical Composition N2 - In order to bridge the gap between lab-scale and industrial-scale production of graphene it is necessary to develop processes, equipment and measurement procedures to control the material features. One of the crucial reasons of graphene’s limited commercialization is the lack of standard procedures to properly characterize and define the material chemical and structural properties down to the nanometer level. This leads to many issues regarding material synthesis repeatability, inappropriateness choice of measurands and measurement reproducibility which heavily affect the consistency of the material performance. In our study, a comparative analysis is performed on two different series (G5 and G6) of industrial graphene powders, each series produced with four types of functionalization: raw graphene, oxygen-functionalized, nitrogen-functionalized and fluorine-functionalized. All the 8 sample variants were analyzed from a chemical and morphological point of view in the form of powders prepared as slightly pressed in metallic sample holders. The results of the comparative chemical analyses XPS and EDS show a good agreement in the concentration values for all the elements present in the samples, despite the different analysis volumes addressed by the two techniques. For this reason, the samples can be considered homogeneous in both lateral and vertical direction. A clear influence of the morphology on the composition is evident. Therefore, such correlative measurements of morphology and composition are necessary for a comprehensive characterization of industrial graphene flakes. KW - Graphene powder KW - XPS KW - HAXPES KW - SEM KW - EDS KW - Functionalized graphene PY - 2022 DO - https://doi.org/10.1017/S1431927622004342 SN - 1435-8115 VL - 28 IS - Suppl 1 SP - 1006 EP - 1008 PB - Cambridge University Press CY - New York, NY AN - OPUS4-55512 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radnik, Jörg T1 - XPS of GR2M N2 - The activities of ISO-G-Scope are presented. The influence of the sample preparation and the results of XPS/HAXPES measurements are discussed. T2 - Graphene Workshop @ ISO TC 229 Meeting CY - Teddington, UK DA - 16.11.2022 KW - Graphene related materials KW - X-ray photoelectron spectroscopy KW - Sample preparation KW - Hard X-ray photoelectron spectroscopy PY - 2022 AN - OPUS4-56434 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan A1 - Radnik, Jörg T1 - Knowledge Infrastructure supporting image-based characterisation of 2D graphene materials N2 - To better understand the relationship between image features and biological effects such as toxicity,we have developed a method combining image thresholding and pixel-wise segmentation to create annotated datasets. These datasets are used to train machine learning models and establish human–AI learning loops for material classification and structure detection. We employ deep learning architectures such as ResNet, EfficientNet, and U-Net to automate the classification and segmentation of SEM/TEM images of 2D nanomaterials, with targeted manual annotation focusing on key structures (graphene flakes, agglomerates, contaminants, etc.). This approach ensures reproducible, large-scale analysis, which is essential for studying the links between structure and biological response. Finally, our methodology aligns with OECD requirements and contributes to the Safe and Sustainable by Design (SSbD) framework, aiming to enhance product reliability and sustainability. T2 - Joint Regulatory Risk Assessors Summit – Advancing Safety & Sustainability Assessments of Advanced Materials CY - Paris, France DA - 19.06.2025 KW - Graphene KW - 2D materials KW - Knowledge infrastructure KW - Imaging KW - Machine learning PY - 2025 UR - https://macrame-project.eu/macrame-meetings-workshops/jointrras/#Agenda AN - OPUS4-63682 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sachse, René T1 - Spectroscopic ellipsometry for the determination of thickness and porosity of mesoporous metal oxide films N2 - Thin mesoporous metal oxide films are versatile and attractive candidates for several energy applications like photovoltaics, electrolysis or batteries. Due to their high surface area and ordered pore structure, mesoporous metal oxides demonstrate higher activities. The performance of the porous films is affected by properties like size and shape of the mesopores as well as the crystallinity of the framework. The exact determination and metrological evaluation of the complex morphology of thin mesoporous films requires a new analytical approach employing to combined data of different analytical methods. In this contribution we present a novel evaluation procedure for spectroscopic ellipsometry (SE) to analyse thin mesoporous iridium oxide films. Mesoporous iridium oxide films were prepared via dip-coating of a solution containing a triblock-copolymer as structure directing agent and an Iridium precursor in ethanol. Deposited films were calcined in air at temperatures between 300 and 600 °C. Their morphology was studied with SEM and an electron probe microanalysis (EPMA) and correlated via SE with a Bruggeman effective medium approximation (BEMA). The developed SE model described the film thickness as well as the porosity. ... The contribution will assess in detail the novel approach to analyse the morphology and porosity of thin metal oxide films with spectroscopic ellipsometry. Moreover, the advantages of the new developed approach will be discussed as well as combination of datasets from multiple measurements to development new methods for innovative energy technologies. T2 - 10th Workshop Ellipsometry 2018 CY - Chemnitz University of Technology, Germany DA - 19.03.2018 KW - Mesoporous materials KW - Iridium oxide films KW - Electro catalyst KW - Spectroscopic ellipsometry KW - Thin film metrology KW - Multi-sample analysis PY - 2018 AN - OPUS4-45143 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radnik, Jörg T1 - How to measure the chemical composition of industrial graphene - New insights from an interlaboratory comparison N2 - International standards describing reliable protocols will facilitate the commercialization of graphene and related 2D materials. One physico-chemical key property next to flake size and thickness is the chemical composition of the material. Therefore, an ISO standard is under development with X-ray photoelectron spectroscopy having a prominent role. With its information depth of around 10 nm which is the similar length scale as the thickness as of particles of 2D materials consisting of a few monolayer XPS seems to be highly suitable for this purpose. Different sample preparation methods like pressing the powders onto adhesive tapes, into recesses, or into solid pellets result in inconsistencies in the quantification. For the validation of the quantification with XPS an interlaboratory comparison was initiated under the auspice of the “Versailles Project on Advanced Materials and Standards” (VAMAS). First results confirm that the sample preparation method (pellet vs. powder) influences the quantification results clearly. T2 - Characterization of Nanomaterials Colloquium CY - Berlin, Germany DA - 04.07.2023 KW - X-ray photoelectron spectroscopy KW - Functionalized graphene KW - Interlaboratory comparison PY - 2023 AN - OPUS4-57897 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zaghdoudi, Maha T1 - Analysis of heterogeneous ageing of hnbr o rings N2 - Hydrogenated nitrile butadiene rubber (HNBR) elastomer was thermo-oxidatively aged at different temperatures up to 150°C. Fourier transform infrared spectroscopy (FTIR), compression stress relaxation (CSR) and IRHD microhardness were used to characterise the chemo-mechanical changes of HNBR O-rings during thermo-oxidative ageing. FTIR shows the development of carbonyl, methyl and ester groups but the nitrile content was not affected by ageing. The effect of sample geometry during CSR was investigated. CSR data were converted through integrated kinetic laws. The conversion has proven its sensibility to detect heterogeneous ageing. This was confirmed by the IRHD measurements across the section of O-rings. Oxidation profiles were determined by applying the model of Wise et al. to the IRHD experimental results. T2 - The 2023 Postgraduate Seminar - Advanced Structured Materials CY - Barcelona, Spain DA - 20.02.2023 KW - HNBR KW - Heterogeneous ageing KW - IRHD KW - FTIR KW - CSR PY - 2023 AN - OPUS4-57057 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - VAMAS Regional Report Germany 2024 N2 - Regional standardisation activities and how VAMAS can help in any way to promote activities are reported. Activities related to organisational updates, government initiatives/priorities (especially related to Advanced Materials), details of any strategy documents publicly available, networks within Germany and how we engage are presented. T2 - Versailles Project on Advanced Materials and Standards (VAMAS) 49th Steering Committee Meeting CY - Rio de Janeiro, Brazil DA - 23.09.2024 KW - VAMAS KW - Advanced materials KW - Standardisation PY - 2024 UR - http://www.vamas.org/ AN - OPUS4-61405 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias T1 - Low temperature properties of rubber seals N2 - Understanding the failure mechanisms that lead to leakage of rubber seals at low temperatures is important. Rubber properties are highly temperature dependent. Changes in behaviour at low temperatures can result from the rubber-glass transition and for some rubbers by partial crystallisation. Experimental results on the low temperature behaviour of different rubber seals were discussed to help understand seal failure processes. T2 - Rubber in Engineering Group (RIEG) webinar an Elastomers at Low Temperatures CY - Online meeting DA - 11.09.2020 KW - Low temperature KW - Rubber seal KW - Compression set KW - Glass transition PY - 2020 UR - https://www.iom3.org/rubber-engineering-group/event/elastomers-low-temperatures AN - OPUS4-51306 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radnik, Jörg T1 - In depth analysis of commercial functionalized graphene nanoplateles towards structure-activity relationships N2 - The analysis of commercial graphene related products from the raw material to inks is discussed and the input to structure-activity relationships. Different approaches to obtain structure-activity relationships like operando or using data mining are presented. Challenges and recommendation to obtain structure-activity relationships are given. T2 - Joint Regulator Risk Summit: Advancing Safety & Sustainability Assessments of Advanced Materials CY - Paris, France DA - 19.06.2025 KW - Functionalized graphene KW - Structure activity relationsships KW - Commercialisation PY - 2025 AN - OPUS4-63565 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wäsche, Rolf T1 - Analysing wear particles on the nano scale N2 - A novel method for preparation and chracterisation of nano scale wear particles by means of TSEM was presented. The tribological tests were carried out in a lubricated system at a temperature of 80°C. T2 - The 17th Nordic Symposium on Tribology - NORDTRIB 2016 CY - Hämeenlinna, Finland DA - 14.06.2016 KW - Nano scale KW - Wear particles KW - Tribology KW - Steel KW - SEM PY - 2016 AN - OPUS4-38209 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beckmann, Jörg ED - Jaunich, Matthias ED - Wolf, Dietmar ED - Schade, U. ED - Kerstin, von der Ehe T1 - THz-and mid IR Fourier Transform Spectroscopy on Physical Aged Polyethylene N2 - THz and mid IR spectroscopy of high-molecular PE (HMW) and ultra high-molecular PE (UHMW) reveals modifications of the molecular structure. Characteristic absorption bands are changed if the two materials are exposed by γ-Co60 radiation up to 600 kGy and subsequently stored at an annealing temperature of 398 K until for 729 days. T2 - 43rd International Conference on Infrared, Millimeter and Terahertz Waves (IRMMW-THZ), 2018 CY - Nagoya, Japan DA - 09.09.2018 KW - THz Spectroscopy PY - 2018 SN - 978-1-5386-3809-5 SN - 2162-2027 SP - 1 EP - 1 PB - IEEE Xplore Digital Library AN - OPUS4-46824 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias T1 - Long-Term Performance of Elastomer seals - From Aging Tests to Lifetime Estimations N2 - Elastomers show a high versatility which makes them ideal materials for sealing applications in various fields. Especially under changing application conditions the high recovery potential of this class of material is beneficial to compensate temperature or pressure fluctuation, and geometrical changes resulting from mechanical loads in e.g. accident conditions. Out of these reasons elastomers are also used in containers for low and intermediate level radioactive waste and for spent fuel transportation casks. In cask designed for low and intermediate level waste elastomer seals can act as primary seal responsible for the containment function whereas in spent fuel storage and transportation casks (dual purpose casks (DPC)) elastomer seals are used as auxiliary seals to allow leakage rate measurements of metal barrier seals. An inherent prerequisite for this kind of application is the long time-scale of operation without or with limited possibility of seal replacement. In Germany an interim storage license for DPC`s is typically issued for 40 years, a timeframe which might increase in future due to challenges of the final repository siting procedure. For low and intermediate level waste, also long time periods are required before final disposal can be achieved. Therefore, the performance of elastomer seals over extended time periods is, as for other applications, of high importance. A typical approach to ensure long-term functionality is to perform accelerated aging tests to calculate an estimated lifetime by assuming e.g. Arrhenius like equations for the time-temperature relationship. This approach requires a suitable end of life criterion considering the application of interest. This often can represent a challenge on its own. As BAM is involved in most of the cask licensing procedures and especially responsible for the evaluation of cask-related long-term safety issues we initiated several test programs for investigating the behavior of elastomer seals. Experiments concerning the low temperature performance down to -40°C and the influence of gamma irradiation have been started first. Currently the thermal aging behavior of elastomer seals, which is the topic of this contribution, is examined. For our aging investigations we use a broad approach to first determine the property changes in different elastomer materials due to thermo-oxidative aging at elevated temperatures and secondly we test how the typical methods of lifetime extrapolation can be applied to these results. This approach enables us to detect and exclude undesired side effects which very often influence lifetime estimations. In this contribution, our recent results are discussed. T2 - ASME Pressure Vessels and Piping Conference 2018 CY - Prague, Czech Republic DA - 15.07.2018 KW - Seal KW - Rubber KW - Degradation PY - 2018 AN - OPUS4-45923 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan A1 - Radnik, Jörg T1 - Surface Analysis and Context of the New HAXPES@BAM N2 - The Competence Centre nano@BAM is presenting a new X-ray Photoelectron Spectrometer – the HAXPES (XPS at hard energy) – for researching advanced materials at the nanoscale. With HAXPES detailed chemical information can now be gained not only from the first outermost nanometres of the sample surface, but also from deeper regions. Top international experts will share their knowledge and key findings on how to utilise HAXPES for exploring the surface of various advanced materials. Following the lectures, we will show you a short demo of the new instrument and answer your questions. T2 - Inauguration of the HAXPES@BAM - A new Hard-X-Ray Photoelectron Spectrometer CY - Online meeting DA - 25.01.2022 KW - XPS KW - HAXPES KW - Nano@BAM KW - Surface Analysis PY - 2022 UR - https://www.bam.de/Content/EN/Events/2022/2022-01-25-hapex.html AN - OPUS4-54377 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jaunich, Matthias T1 - Editorial: Shape memory polymers N2 - In this editorial the focus lies on the testing of shape memory materials. KW - Shape memory polymer KW - Testing PY - 2017 DO - https://doi.org/10.1016/j.polymertesting.2017.08.019 SN - 0142-9418 VL - 62 SP - A1 PB - Elsevier CY - Oxford AN - OPUS4-41714 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wäsche, Rolf A1 - Hartelt, Manfred A1 - Hodoroaba, Vasile-Dan T1 - Analysis of nanoscale wear particles from lubricated steel-steel contacts N2 - A new method for sampling wear particles directly from the lubricant reservoir has been developed and applied successfully for analyzing wear particles by high-resolution scanning electron microscopy in transmission mode having coupled energy-dispersive X-ray spectroscopy. The lubricated tribological testing was carried out with fully formulated as well as with non-formulated synthetic base oil. It was possible to analyze individual particles with dimensions as small as about 5–30 nm which are likely the 'primary' wear particles. A majority of the particles, however, are agglomerated and, thus, lead to the formation of larger agglomerates of up to a few micrometers. Chemical analysis led to the conclusion that most of the observed particles generated in formulated oil, especially the larger ones, are composed of the additives of the lubricant oil. In non-formulated base oil, the primary particles are of similar dimensions but contain only iron, chromium and oxygen, but most likely stem from the mating materials. This finding points to the fact that the main wear mechanism under lubricated conditions with fully formulated oil is more like a continuous shearing process rather than a catastrophic failure with the generation of larger primary particles. When the oil is non-formulated, however, several wear mechanisms act simultaneously and the wear rate is increased significantly. Generated larger primary particles are milled down to the nanoscale. When the oil is fully formulated, wear mainly takes places at the additive layer or tribofilm; thus, the steel surface is protected. KW - Particle KW - Wear particle analysis KW - Lubricated contact KW - Bearing steel KW - Nanoscale T-SEM KW - Nanoscale EDX analysis PY - 2015 DO - https://doi.org/10.1007/s11249-015-0534-1 SN - 1023-8883 SN - 1573-2711 VL - 58 IS - 3 SP - 49-1 - 49-10 PB - Springer Science Business Media B.V. CY - Dordrecht AN - OPUS4-33525 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Vogel, Amelie A1 - Tentschert, Jutta A1 - Pieters, Raymond A1 - Bennet, Francesca A1 - Dirven, Hubert A1 - van den Berg, Annemijne A1 - Lenssen, Esther A1 - Rietdijk, Maartje A1 - Broßell, Dirk A1 - Haase, Andrea T1 - Towards a risk assessment framework for micro- and nanoplastic particles for human health N2 - Background Human exposure to micro- and nanoplastic particles (MNPs) is inevitable but human health risk assessment remains challenging for several reasons. MNPs are complex mixtures of particles derived from different polymer types, which may contain plenty of additives and/or contaminants. MNPs cover broad size distributions and often have irregular shapes and morphologies. Moreover, several of their properties change over time due to aging/ weathering. Case-by-case assessment of each MNP type does not seem feasible, more straightforward methodologies are needed. However, conceptual approaches for human health risk assessment are rare, reliable methods for exposure and hazard assessment are largely missing, and meaningful data is scarce. Methods Here we reviewed the state-of-the-art concerning risk assessment of chemicals with a specific focus on polymers as well as on (nano-)particles and fibres. For this purpose, we broadly screened relevant knowledge including guidance documents, standards, scientific publications, publicly available reports. We identified several suitable concepts such as: (i) polymers of low concern (PLC), (ii) poorly soluble low toxicity particles (PSLT) and (iii) fibre pathogenicity paradigm (FPP). We also aimed to identify promising methods, which may serve as a reasonable starting point for a test strategy. Results and conclusion Here, we propose a state-of-the-art modular risk assessment framework for MNPs, focusing primarily on inhalation as a key exposure route for humans that combines several integrated approaches to testing and assessment (IATAs). The framework starts with basic physicochemical characterisation (step 1), followed by assessing the potential for inhalative exposure (step 2) and includes several modules for toxicological assessment (step 3). We provide guidance on how to apply the framework and suggest suitable methods for characterization of physicochemical properties, exposure and hazard assessment. We put special emphasis on new approach methodologies (NAMs) and included grouping, where adequate. The framework has been improved in several iterative cycles by taking into account expert feedback and is currently being tested in several case studies. Overall, it can be regarded as an important step forward to tackle human health risk assessment. KW - Microplastics KW - Nanoplastics KW - Human health KW - Risk assessment KW - Integrated approaches to testing and assessment (IATAs) KW - Polymers of low concern (PLC) KW - Poorly soluble low toxicity particles (PSLT) PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-623790 DO - https://doi.org/10.1186/s12989-024-00602-9 SN - 1743-8977 VL - 21 IS - 1 SP - 1 EP - 21 PB - Springer Science and Business Media LLC AN - OPUS4-62379 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Vega Puga, E. A1 - Wachtendorf, Volker A1 - Kömmling, Anja A1 - Brendelberger, S. A1 - Jaunich, Matthias A1 - Sattler, C. T1 - Lifetime prediction and degradation assessment of FKM and FFKM O-rings under high temperature thermo-oxidative ageing N2 - To support the development of solar reactor technologies for hydrogen production, this study investigates the thermo-oxidative degradation mechanisms of fluorinated elastomers and predicts their lifetimes at high temperatures (200–300 ◦C) consistent with the application requirements. An accelerated ageing programme is conducted with FKM and FFKM O-rings and flat samples for up to 21 days. Optical microscopy is used to analyse the exposed seals’ morphological changes, while IR microscopy is utilised to investigate the underlying chemical degradation mechanisms of both elastomers. Findings suggest that FKM’s degradation arises from dehydrofluorination of the polymer, followed by chain scission and backbone cleavage as a result of the oxidation of newly formed C=C double bonds. FFKM’s degradation is primarily associated with chain scission, but there is also indication that post-curing processes may occur during material ageing. Furthermore, hardness, equilibrium compression set (CS), continuous compression stress relaxation (CSR) and leakage rate tests are used to evaluate changes in the mechanical properties and sealing performance of the elastomers. Equilibrium CS data is extrapolated using time-temperature shifts (TTS) and used to derive an end-of-life criterion of 75 % equilibrium CS, which correlates to leakage rates higher than a predetermined threshold. Service lifetime predictions of FKM and FFKM O-rings at several temperatures are performed and a seal operating temperature of 200 ◦C is suggested, which ensures reasonable O-ring replacement intervals of more than half a year in the solar reactor for both considered materials. KW - Fluoroelastomer KW - Perfluoroelastomer KW - Thermo-oxidative ageing KW - Lifetime prediction KW - Compression set PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630112 DO - https://doi.org/10.1016/j.polymertesting.2025.108820 SN - 1873-2348 VL - 147 SP - 1 EP - 17 PB - Elsevier BV CY - Amsterdam AN - OPUS4-63011 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chemello, Giovanni A1 - Despotelis, Konstantinos A1 - Paton, Keith A1 - Clifford, Charles A A1 - Pollard, Andrew A1 - Radnik, Jörg A1 - Hodoroaba, Vasile-Dan T1 - Approaches for the measurement of lateral dimensions of graphene oxide flakes using scanning electron microscopy N2 - There is a practical need, especially from the industrial community, to accurately measure the size and shape of graphene oxide (GO) flakes of commercial origin, in a reliable, simple, and unambiguous way. The sample preparation is a decisive step to obtain a homogeneous distribution of flakes on a substrate, which is suitable for image analysis. A certain level of inhomogeneity was still found but could be accepted for the purpose of this lateral size measurement study. A measurement procedure for Scanning Electron Microscopy (SEM) including sample preparation, measurement, image analysis and reporting was developed and validated to be applied for the lateral size analysis of “real-world” 2D flakes. Samples were produced for analysis by drop casting GO dispersions onto Si/SiO2 substrates. After SEM imaging, the images were analysed using two approaches to derive size and shape parameters. The influence of different operators has been evaluated. A maximum difference of 10% for the size descriptor and 2% for shape descriptor was found for both image analysis approaches when different samples of the same source material are measured and analysed by the same operator, hence indicating variability caused by sample preparation and analysing different sample areas. When different laboratories/operators perform the image analysis on exactly the same images and same flakes, the deviation found for the size descriptor is 2% and 4.6% corresponding to the two approaches applied, while no difference in the shape descriptor is observed. KW - Graphene oxide KW - SEM KW - Lateral dimension KW - Standardisation KW - Imaging PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-625070 DO - https://doi.org/10.1088/2632-959X/adae28 VL - 6 IS - 1 SP - 1 EP - 11 PB - IOP Publishing AN - OPUS4-62507 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Madbouly, Loay Akmal A1 - Mrkwitschka, Paul A1 - Stockmann, Jörg Manfred A1 - Jones, Elliot A1 - Radnik, Jörg A1 - Hodoroaba, Vasile-Dan T1 - Comparative Elemental Analysis of Commercial Functionalized Graphene Nanoplatelets Along the Production Chain With X‐Ray Photoelectron and Energy‐Dispersive X‐Ray Spectroscopy N2 - Graphene has been commercialized for over a decade, primarily in the form of suspensions and inks. In this study, we investigate the properties of graphene nanoplatelets (GNPs) and their functionalized derivatives, incorporating fluorine or nitrogen as functional groups (FG). The analysis was conducted on three forms, that is, powders, suspensions, and inks, using X‐ray photoelectron spectroscopy (XPS) and scanning electron microscopy (SEM) with energy‐dispersive X‐ray spectroscopy (EDX). The objective of this work is to establish a rapid and comprehensive systematic approach for elemental analysis of commercial functionalized graphene, which can be used for quality control. Functionalization is employed to tailor the material's physical and chemical properties. In our study, graphene samples, functionalized with fluorine or ammonia in a plasma reactor, were investigated. Both XPS and EDX were applicable for all three forms and showed, in general, similar trends between the three forms, so that both XPS and EDX can be used for quality control of GNPs along the production chain. KW - Commercial graphene KW - Functionalized graphene KW - Graphene inks KW - SEM/EDS KW - XPS PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-625752 DO - https://doi.org/10.1002/sia.7386 SN - 1096-9918 SP - 1 EP - 7 PB - Wiley AN - OPUS4-62575 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kuchenbecker, Petra T1 - Advanced screening method using volume-specific surface area (VSSA) for nanomaterial classification of powders N2 - The EU recommendation for a definition of nanomaterial (2011/696/EU) should allow the identification of a particulate nanomaterial based on the number-based metric criterion according to which at least 50% of the constituent particles have the smallest dimension between 1 and 100 nm. Within the European Project NanoDefine (www.nanodefine.eu) a two-tier approach has been developed, whereby firstly a screening method is applied for the rough classification as a nanomaterial or non-nanomaterial, and for borderline cases a confirmatory method (imaging methods or field flow fractionation) must be considered. One of the measurement methods well suited to particulate powder is the determination of volume-specific surface area (VSSA) by means of gas adsorption as well as skeletal density. The value of 60 m2/cm3 corresponding to spherical, monodisperse particles with a diameter of 100 nm constitutes the threshold for decisioning if the material is a nanomaterial or non-nanomaterial. The correct identification of a nanomaterial by VSSA method (positive test) is accepted by the EU recommendation. However, the application of the VSSA method is associated also by some limitations. The threshold of 60 m2/cm3 is dependent on the particle shape. For particles containing micro-pores or having a microporous coating, false positive results will be produced. Furthermore, broad particle size distributions – as typically for ceramic materials – as well as multi-modal size distributions make necessary to adjust the threshold. Based on examples of commercially available ceramic powders, the applicability of the VSSA approach will be tested (in relation with SEM and TEM measurements) in order to expand the actual knowledge and improve the method. T2 - Jahrestagung der Deutschen Keramischen Gesellschaft mit Symposium Hochleistungskeramik CY - München, Germany DA - 10.04.2018 KW - VSSA KW - Nanoparticles PY - 2018 AN - OPUS4-45097 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mrkwitschka, Paul T1 - Comparative study of suitable preparation methods to evaluate irregular shaped, polydisperse nanoparticles by scanning electron microscopy (SEM). N2 - Reliable characterization of materials at the nanoscale regarding their physio-chemical properties is a challenging task, which is important when utilizing and designing nanoscale materials. Nanoscale materials pose a potential toxicological hazard to the environment and the human body. For this reason, the European Commission amended the REACH Regulation in 2018 to govern the classification of nanomaterials, relying on number-based distribution of the particle size. Suitable methods exist for the granulometric characterization of monodisperse and ideally shaped nanoparticles. However, the evaluation of commercially available nanoscale powders is problematic. These powders tend to agglomerate, show a wide particle size distribution and are of irregular particle shape. Zinc oxide, aluminum oxide and cerium oxide with particle sizes less than 100 nm were selected for the studies and different preparation methods were used comparatively. First, the nanoparticles were dispersed in different dispersants and prepared on TEM-supported copper grids. Furthermore, individual powders were deposited on carbon-based self-adhesive pads. In addition, the samples were embedded by hot mounting and then ground and polished. The prepared samples were investigated by scanning electron microscopy (including the transmission mode STEM-in-SEM) and Dynamic Light scattering. The software package ImageJ was used to segment the SEM images and obtain the particle sizes and shapes and finally the number-based particles size distribution with size expressed as various descriptors. T2 - Ceramics 2021 CY - Online meeting DA - 19.04.2021 KW - Nanoparticles KW - Preparation KW - Characterization PY - 2021 AN - OPUS4-53272 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kömmling, Anja T1 - Ageing and lifetime prediction of O-ring seals made of HNBR, EPDM and FKM N2 - BAM is the federal institute for materials research and testing in Germany. One of our tasks is to evaluate the safety of casks designed for transport and/or storage of radioactive waste. As elastomeric seals are used in the containers as safety-relevant parts, it is our goal to be able to evaluate the service lifetime of the seals with regard to the requirements for long-term safety (40 years and more) of the containers. For this reason, an accelerated ageing programme with selected rubbers often used for seals (HNBR, EPDM and FKM) was started. Ageing was performed at four different temperatures (75 °C, 100 °C, 125 °C and 150 °C) for up to 2 years. For assessing properties related to the sealability, O-rings were aged in compression by 25 % (corresponding to the compression during service) between plates. For comparison, uncompressed O-rings were aged as well. The aged materials were characterized with conventional polymer analysis methods such as hardness and tensile tests, but also with more seal-specific methods such as compression stress relaxation (CSR, reflecting the loss of sealing force of a compressed seal over time), and compression set (CS, representing the recovery behaviour of a seal after release from compression). CS is chosen as the property for lifetime prediction as it is both sensitive to degradation and related to the seal performance. CS data is extrapolated to 60 °C, which yields lifetimes of approximately 5 years for HNBR and 64 years for EPDM for a criterion of 85 % CS respectively, and approx. 40 years for FKM for a criterion of 65 % CS (the highest value measured so far). T2 - Kautschuk Herbst Kolloquium / Fall Rubber Colloquium 2016 CY - Hanover, Germany DA - 22.11.2016 KW - Rubber KW - Compression set KW - Extrapolation KW - Leakage PY - 2016 AN - OPUS4-38480 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Perspective of BAM on Advanced Materials N2 - A brief perspective of BAM on advanced materials is presented including examples for nanomaterials and other systems presenting advanced materials with special emphasis on characterization methods used in different division of BAM for the determination of functional or safety parameters of such materials. In this respect, also ongoing activities of the capacity building project nanoplatform of BAM aiming at the development of nanometer-sized reference materials are briefly summarized. T2 - BfR Workshop zu Advanced Materials CY - Online meeting DA - 04.11.2020 KW - Quality assurance KW - Risk assessment KW - Safety KW - Core/shell particle KW - Characterization KW - Measurement uncertainty KW - Method KW - Nano particle PY - 2020 AN - OPUS4-51620 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mrkwitschka, Paul T1 - Fine iron oxide nanoparticles as a candidate reference material for reliable measurement of particle size N2 - Background, Motivation and Objective Nanomaterials are at the core of some of the 21st century’s most promising technologies. In order to utilize and rationally design materials at the nanoscale the reliable characterization of their physico-chemical properties is highly important. Furthermore, the European Commission has taken measures via the REACH Regulations to control the classification of nanomaterials. REACH Annexes which entered into force in January 2020 require manufacturers to register nanomaterials that are traded in larger quantities (at least 1 ton). Every powder or dispersion where 50% (number distribution) of the constituent particles have sizes ≤ 100 nm in at least one dimension are defined as a nanomaterial. This creates a need for both industrial manufacturers and research and analytical service facilities to reliably characterize potential nanomaterials. Currently, BAM is working on developing reference nanoparticles, which shall expand the scarce list of worldwide available nano reference materials certified for particle size distribution, but also targeting other key parameters such as shape, structure (including porosity) and functional properties. Thus, candidate materials are considered to complement the already available spherical and monodisperse silica, Au and polystyrene reference nanoparticles, e.g. iron oxide and titanium oxide, with an average atomic number between those of silica and gold. Particularly for the imaging by electron microscopies, new nanoparticles of well-defined size in the range of 10 nm are decisive for the accurate particle segmentation by setting precise thresholds. Statement of Contribution/Methods Synthesis: Highly monodisperse iron oxide nanoparticles can be synthesized in large quantities by thermal decomposition of iron oleate or iron acetylacetonate precursors in high boiling solvents such as octadecene or dioctyl ether in the presence of oleic acid and oleylamine as capping agents. Scanning Electron Microscope: An SEM of type Supra 40 from Zeiss has been used including the dedicated measurement mode transmission in SEM (STEM-in-SEM) with a superior material contrast for the nanoparticle analysis. The software package ImageJ has been used for the analysis of the STEM-in-SEM images and to determine the particle size distribution. Dynamic Light scattering (DLS): Particles in suspension were measured in comparison by means of Zetasizer Nano (Malvern Panalytical; cumulants analysis) and NanoFlex (Microtrac; frequency power spectrum). Results/Discussion In this study iron oxide nanoparticles synthesized at BAM and pre-characterized by DLS, SEM (including the transmission mode STEM-in-SEM) are presented. The particles are spherical and highly monodisperse with sizes slightly larger than 10 nm. T2 - Nanosafe 2020 CY - Online meeting DA - 16.11.2020 KW - Reference nanomaterials KW - Imaging techniques KW - Size and size distribution KW - Reliable characterization KW - Iron oxide nanoparticles PY - 2020 AN - OPUS4-51767 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - New reference material candidates for traceable size measurement of non-spherical nanoparticles N2 - New model nanoparticles with well-controlled shape were synthesized within the EMPIR project nPSize - Improved traceability chain of nanoparticle size measurements. Their systematic characterization takes place by the traceable methods scanning/transmission electron microscopy, atomic force microscopy and small angle X-ray scattering. Following reference nanoparticle candidates are under investigation with respect to their homogeneity and stability: titania nanoplatelets (10-15 nm x 50-100 nm), titania bipyramides (~60 nm x 40 nm), titania acicular particles (100 nm x 15-20 nm; aspect ratio 5.5/6), gold nanorods (~10 nm x 30 nm), and gold nanocubes (~55 nm x 55 nm x 55 nm). T2 - HyMET Workshop on optical surface analysis methods for nanostructured layers CY - Berlin, Germany DA - 10.10.2019 KW - Nanoparticles KW - Reference materials KW - Traceability KW - Particle size distribution PY - 2019 AN - OPUS4-49285 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN ED - Hennecke, M. ED - Skrotzki, Birgit T1 - Hütte Band 3: Elektro- und informationstechnische Grundlagen für Ingenieure N2 - Die HÜTTE ist ein Kompendium und Nachschlagewerk für unterschiedliche Aufgabenstellungen. Durch Kombination der Einzeldisziplinen dieses Wissenskreises kann das multidisziplinäre Grundwissen für die verschiedenen Technikbereiche und Ingenieuraufgaben zusammengestellt werden. Die HÜTTE enthält in drei Bänden - orientiert am Stand von Wissenschaft und Technik und den Lehrplänen der Technischen Universitäten und Hochschulen - die Grundlagen des Ingenieurwissens. Band 3 enthält die Elektro- und informationstechnische Grundlagen. KW - Elektrotechnische Grundlagen KW - Informationstechnische Grundlagen PY - 2023 SN - 978-3-662-64374-7 DO - https://doi.org/10.1007/978-3-662-64375-4 SN - 2522-8188 SP - 1 EP - 923 PB - Springer Vieweg CY - Berlin ET - 35 AN - OPUS4-57137 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chahal, Shweta A1 - Xiao, Boyu A1 - Grant, Jessica A1 - Furniss, David A1 - Farries, Mark A1 - Phang, Sendy A1 - Neate, Nigel A1 - Robertson, Lorelei A1 - Roe, Martin A1 - Barney, Emma A1 - Seddon, Angela B. T1 - Ce3+-doped chalcogenide glass fibre for laser beyond 4 microns wavelength: Glass material-integrity N2 - The 4-μm wavelength barrier encountered for mid-infrared fibre lasing based on heavy metal fluoride glasses has been overcome. We reported, in 2021, the first continuous wave, mid-infrared fibre laser operating beyond 4 μm at room temperature in a fibre with a Ce3+-doped selenide-chalcogenide core. Defects, such as crystallites in the core glass, could cause unwanted light-scattering, diminishing fibre laser efficiency. It is important to identify such optical loss mechanisms and eradicate them. Here, we report on investigating the material nano-structure of a chalcogenide-glass lasing fibre which exhibits 7 mW laser power output; the fibre has a Ce3+-doped core (8.5 μm diameter), concentrically surrounded by an inner- and outer-cladding, where both cladding-glasses are nominally the same composition. High resolution transmission electron microscopy and electron diffraction show that the core, inner-cladding and outer-cladding of the lasing fibre are internally nano-crystallite-free and amorphous. However, the external outer surface of the last 10 m of fibre drawn, of the total 100 m, contains monoclinic GeSe2 crystallites adjacent to discrete, small (<0.5 mm) wrinkled defects. The final length of fibre is drawn from the final part of the glass fibreoptic preform. The glass preform has as its outermost component an extruded chalcogenide glass tube. It is the last part of the tube which spends the longest time at high temperature inside the extruder during tube manufacture, encouraging heterogeneous nucleation at the tube outer-surface in contact with the extruder. These heterogeneous nuclei subsequently nucleate crystal growth during fibre-drawing in the outermost fibre surface. KW - Optical glass KW - Photonics PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-653371 DO - https://doi.org/10.1016/j.optmat.2025.117219 SN - 0925-3467 VL - 166 SP - 1 EP - 14 PB - Elsevier CY - Amsterdam AN - OPUS4-65337 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias T1 - Investigations of Aged Metal Seals for Interim Storage N2 - The storage of spent fuel and high level radioactive waste in Germany is performed in interim storage containers with double lid systems. The lids are bolted and equipped with metal seals (e.g. Helicoflex®) to ensure the safe enclosure of the inventory. The used metal seals have a layered structure consisting of three components as can be seen schematically in the cross-sectional view in Fig. 1. In the center a helical spring is positioned that is surrounded by two C-shaped jackets and is mainly responsible for generation of the required restoring force. The inner jacket is made of stainless steel and homogenizes the restoring force of the helical spring. The outer jacket is made of silver or aluminium which both are soft metals in comparison to the contact partners (lid and container body). During bolting of the lid to the container body the seal is compressed. The generated restoring force of the helical spring causes a plastic deformation of the outer jacket and adapts to the surfaces of the lid and the container body. Hence, leakage paths are closed and the sealing function is generated. Typical durations for existing interim storage licenses in Germany are 40 years, but it can be expected that they have to be extended to longer periods as a final repository will not be available before the end of the running licence periods. This extension of license periods requires a solid understanding of the long-term behaviour of the seals under storage conditions. To meet this challenge long-term investigations have been started at Bundesanstalt für Materialforschung und –prüfung (BAM) in 2009. These tests focus on seals assembled in test flanges which are stored at temperatures ranging from room temperature to 150 °C for accelerated ageing. The aged seals are tested repeatedly after certain ageing steps and the leakage rate as indicator for sealing performance, the remaining seal force, and the useable resilience upon decompression are determined. In the poster an update on the performed investigations in respect to earlier publications (Grelle et al. 2019, Goral et al. 2023) will be given and the implications of the results for resilient long term safety will be presented. Additionally, a focus will be laid on the currently planned further investigations and the question “What is additionally needed for evaluation of an interim storage period extension in regard to the used metal seals?” will be addressed. T2 - safeND2023: Forschungssymposium des BASE CY - Berlin, Germany DA - 13.09.2023 KW - Metal seal KW - Interim storage KW - Ageing PY - 2023 AN - OPUS4-58568 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Hodoroaba, Vasile-Dan ED - Hodoroaba, Vasile-Dan T1 - Liaison Report from ISO/TC 202 'Microbeam Analysis' to ISO/TC 229 'Nanotechnologies' N2 - Liaison activities within ISO/TC 202 'Microbeam Analysis' which are relevant to ISO/TC 229 'Nanotechnologies' are reported acoording to the structure defined by ISO/TC229 Nanotechnologies Liaisons Coordination Group (NLCG): new standards/documents, coordination issues, and further detailed specific information, e.g. publications, events, comments. KW - ISO/TC 229 Nanotechnologies KW - ISO/TC 202 Microbeam Analysis KW - Standardisation PY - 2023 SP - 1 EP - 3 CY - ISO, Geneva, CH AN - OPUS4-58986 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Surface and Microbeam Analytical Methods @BAM N2 - An overview of the activities in the field of surface and microbeam analysis at BAM-6.1 is given with focus on physico-chemical characterization at the nanoscale. Ideas of potential joint activities are presented: structural and chemical analysis of graphene, deposition techniques for nanoparticles, EBSD on steel for a broader range of methods, instruments and types of steel, soft X-ray Analysis of low-Z materials, analysis of mesoporous thin films, etc. T2 - BAM-IFW Workshop CY - Dresden, Germany DA - 28.03.2019 KW - PC characterisation KW - Nanoscale KW - Nanoparticles PY - 2019 AN - OPUS4-47860 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dumit, Verónica I. A1 - Furxhi, Irini A1 - Nymark, Penny A1 - Afantitis, Antreas A1 - Ammar, Ammar A1 - Amorim, Monica J. B. A1 - Antunes, Dalila A1 - Avramova, Svetlana A1 - Battistelli, Chiara L. A1 - Basei, Gianpietro A1 - Bossa, Cecilia A1 - Cimpan, Emil A1 - Cimpan, Mihaela Roxana A1 - Ciornii, Dmitri A1 - Costa, Anna A1 - Delpivo, Camilla A1 - Dusinska, Maria A1 - Fonseca, Ana Sofia A1 - Friedrichs, Steffi A1 - Hodoroaba, Vasile-Dan A1 - Hristozov, Danail A1 - Isigonis, Panagiotis A1 - Jeliazkova, Nina A1 - Kochev, Nikolay A1 - Kranjc, Eva A1 - Maier, Dieter A1 - Melagraki, Georgia A1 - Papadiamantis, Anastasios G. A1 - Puzyn, Tomasz A1 - Rauscher, Hubert A1 - Reilly, Katie A1 - Jiménez, Araceli Sánchez A1 - Scott‐Fordsmand, Janeck J. A1 - Shandilya, Neeraj A1 - Shin, Hyun Kil A1 - Tancheva, Gergana A1 - van Rijn, Jeaphianne P. M. A1 - Willighagen, Egon L. A1 - Wyrzykowska, Ewelina A1 - Bakker, Martine I. A1 - Drobne, Damjana A1 - Exner, Thomas E. A1 - Himly, Martin A1 - Lynch, Iseult T1 - Challenges and Future Directions in Assessing the Quality and Completeness of Advanced Materials Safety Data for Re‐Usability: A Position Paper From the Nanosafety Community N2 - Ensuring data quality, completeness, and interoperability is crucial for progressing safety research, Safe‐and‐Sustainable‐by‐Design approaches, and regulatory approval of nanoscale and advanced materials. While the FAIR (Findable, Accessible, Interoperable, and Re‐usable) principles aim to promote data re‐use, they do not address data quality, essential for data re‐use for advancing sustainable and safe innovation. Effective quality assurance procedures require (meta)data to conform to community‐agreed standards. Nanosafety data offer a key reference point for developing best practices in data management for advanced materials, as their large‐scale generation coincided with the emergence of dedicated data quality criteria and concepts such as FAIR data. This work highlights frameworks, methodologies, and tools that address the challenges associated with the multidisciplinary nature of nanomaterial safety data. Existing approaches to evaluating the reliability, relevance, and completeness of data are considered in light of their potential for integration into harmonized standards and adaptation to advance material requirements. The goal here is to emphasize the importance of automated tools to reduce manual labor in making (meta)data FAIR, enabling trusted data re‐use and fostering safer, more sustainable innovation of advanced materials. Awareness and prioritization of these challenges are critical for building robust data infrastructures. KW - Advanced materials KW - Safety data KW - Re-usability KW - Nanosafety KW - SSbD KW - FAIR KW - Standardisation PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-652918 DO - https://doi.org/10.1002/adsu.202500567 SN - 2366-7486 SP - 1 EP - 18 PB - Wiley-VCH CY - Weinheim AN - OPUS4-65291 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Kai T1 - ToF-SIMS as a new tool for nano-scale investigation of ps-laser generated surface structures on Titanium substrates N2 - The fabrication of laser-generated surface structures on titanium and titanium alloys has recently gained remarkable interests, being technologically relevant for applications in optics, medicine, fluid transport, tribology, and wetting of surfaces. The morphology of these structures, and so their chemistry, is influenced by the different laser processing parameters such as the laser fluence, wavelength, pulse repetition rate, the effective number of laser pulses per beam spot area, etc. A simple way to characterize laser-generated surface structures is by means of optical microscopy (OM) or white light interference microscopy (WLIM). The latter can address the surface topography, while having a lateral resolution limit of ~(lambda)/2 (lambda = illumination wavelength). To resolve morphologies with spatial periods significantly smaller than (lambda)/2, scanning electron microscopy (SEM) is often used, taking benefit of the reduced de Broglie wavelength associated to the electrons of several keV energy. However, all the above-mentioned techniques lack the necessary depth-resolution to reveal and quantify sub-surface material modifications of these laser-generated structures. Time-of-Flight secondary ion mass spectrometry (ToF-SIMS) represents a promising surface analytical technique for studying laser-induced chemical surface alterations since the method combines a high surface sensitivity with the capability to perform a depth-profiling of the laser-affected surface zone. In this study we combine WLIM and high-resolution SEM with ToF-SIMS to fully characterize the evolution of various types of laser-generated micro- and nanostructures formed on Ti-6Al-4V alloys upon irradiation by near infrared ultrashort laser pulses (1030 nm, 925 fs) at different laser fluence levels, effective number of pulses, and at different pulse repetition rates (1 – 400 kHz). We show how this combined surface analytical approach allows to evaluate alterations in the surface chemistry and topography of the laser-generated surface structures depending on the laser processing parameters T2 - ECASIA 2022 CY - Limerick, Ireland DA - 29.05.2022 KW - Laser-induced periodic surface structures KW - Time of Flight - Secondary ion mass spectrometry KW - White light interferometric microscopy KW - Titanium alloy PY - 2022 AN - OPUS4-54992 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radnik, Jörg T1 - Graphene Week - Training Session: Standardisation and Validation N2 - In this training session the standardisation landscape will be presented. Another focus is how science can put into standards. In the second part the validation of protocols will be validated. Reference materials and interlaboratory comparisons as validation tools will be discussed. T2 - Graphene Week 2024 CY - Prague, Czech Republic DA - 14.10.2024 KW - Precision KW - Trueness KW - Accuracy KW - Interlaboratory comparison KW - Certified reference materials PY - 2024 AN - OPUS4-61469 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fernandez-Poulussen, D. A1 - Hodoroaba, Vasile-Dan T1 - Holistic, reliable and practical Characterization Framework for Graphene Family Materials, a correlated approach including Imaging based techniques N2 - ACCORDs is an Horizon Europe project working in the development of an imaging-based characterization framework (ACCORDs framework) for the holistic correlative assessment of Graphene Family Materials (GFMs) as a representative of 2D nanomaterials (NMs) to assess and predict 2D NMs health and environmental risks. The ACCORDs framework will operationalise safe and sustainable by design (SSbD) strategies proposed in past or ongoing H2020 projects or within OECD by correlating low-, medium-, and high-resolution physico-chemical-biological imaging-based methods with non-imaging methods in a tiered approach. ACCORDs will deliver the ACCORDs framework and user guidance, new imaging-based characterisation methods, reference in vitro tests, new reference 2D NMs for different matrices, a new minimum information reporting guideline for FAIR data sharing and reuse of images as well as an atlas with reference images for diagnostics of compromised safety of GFMs/GFM products. The new guidelines and standard proposals will be submitted to standardisation bodies to allow creation of regulatory ready products. The novelty of ACCORDs is in translating the principles of medical imaging-based diagnostics to 2D material hazard diagnostics. ACCORDs will accelerate industrial sectors in the area of aviation, marine construction, drone production, flexible electronics, photovoltaics, photocatalytics and print inks-based sensors. The value ACCORDs proposes to the graphene industry are practical, easy, imaging-based tools for GFM quality monitoring next to the production line with a possibility to be correlated with advanced highresolution imaging characterization methods in case hazard i.e. deviation from controls (benchmark values) are diagnosed. The ACCORDs framework and tools will contribute to the European Green Deal by addressing the topic: “Graphene: Europe in the lead” and to a new European strategy on standardization, released on 2nd February, 2022. T2 - MaterialsWeek 2024 CY - Limassol, Cyprus DA - 17.06.2024 KW - Graphene KW - Graphene-related 2D materials KW - SSbD KW - Imaging KW - ACCORDs PY - 2024 AN - OPUS4-60573 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Towards Standardised Procedures for Morphology Measurement of 2D-Materials by Imaging N2 - The industry uptake of graphene-related 2D materials (GR2M) material increases, and international standardization is critical to enable commercialization. Reliable, accurate, and reproducible measurements are important due to the multiple production routes and producers of the material to maintain quality in manufacture. Several standards are under development within ISO/TC 229 ‘Nanotechnologies’, i.e. ISO/AWI TS 23879 “Structural characterization of graphene oxide flakes: thickness and lateral size measurement using AFM and SEM” or ISO DTS 23359 “Chemical characterization of graphene in powders and suspensions”, which focus on determining the dimensional and chemical properties of GR2M. Interlaboratory comparisons are required to develop best practice and understand the associated measurement uncertainties. In this contribution challenges and solutions for the accurate measurement of the lateral size of GR2M will be discussed based on the results of a recently completed interlaboratory comparison organized under the pre-standardisation platform of VAMAS (www.vamas.org/twa41/documents/2023_vamas_twa41_project13_GO_SEM.pdf). Aspects related to sample preparation, measurement conditions, and image analysis with different approaches to extract the corresponding size and shape descriptors will be presented. A discussion on the measurement uncertainty budget associated to the final result will be also included. T2 - Graphene Week 2025 CY - Vicenza, Italy DA - 22.09.2025 KW - Graphene-related 2D materials (GR2M) KW - Interlaboratory comparison KW - VAMAS KW - Lateral size KW - ISO/TC 229 Nanotechnologies PY - 2025 AN - OPUS4-64250 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Knigge, Xenia A1 - Guo, Z. A1 - Valsami-Jones, E. A1 - Hodoroaba, Vasile-Dan A1 - Radnik, Jörg T1 - Influence of Sterilization on the Surface of Nanoparticles Studied with XPS / HAXPES in Comparison to SEM / EDS N2 - Nanosafety is becoming increasingly important as nanomaterials are widely used in industrial processes and consumer products. For nanotoxicity measurements prior sterilization of the samples is necessary, but as structure activity relationships are made with properties of pristine particles, the question arises, if the sterilization process has an impact on the physico-chemical properties of nanoparticles and thus on the biological behavior. This question will be addressed in this talk. For this purpose, results from SEM and EDS measurements are combined with those of a novel lab-based HAXPES spectrometer in order to obtain a more complete picture. At the end, an influence of sterilization will be evident, which indicates a restructuring of the nanoparticles owing to sterilization. T2 - Microscopy & Microanalysis 2022 CY - Portland, USA DA - 31.07.2022 KW - XPS KW - HAXPES KW - SEM KW - EDS KW - Nanoparticles PY - 2022 DO - https://doi.org/10.1017/S1431927622004287 VL - 28 SP - 986 EP - 988 PB - Cambridge University Press AN - OPUS4-55352 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eggert, Claudia A1 - Hodoroaba, Vasile-Dan T1 - Welcome and Introduction N2 - Nanotechnology has emerged over the past decade as a key field involving the design, characterization, production, and application of materials, structures, devices, and systems at the nanometer scale. Due to their large specific surface area and significant surface chemistry, nanomaterials offer enhanced material properties and product functionalities. However, alongside these advancements comes the potential risk to humans and the environment. The development of nanomaterials has provided new opportunities to understand matter at the nanoscale, accelerating the creation of innovative advanced materials and devices. The expertise gained in the standardization and regulation of nanomaterials, particularly in characterizing nanoparticulate matter, should be applied to other innovative advanced materials, such as (nano)composites, 2D structures, additive manufactured materials, gels, and foams. Initial guidance for the safe-and-sustainable-by-design (SSbD) development of advanced materials during the early innovation phase has been introduced by various groups and projects. Additionally, digital material passports (DMP) and digital product passports (DPP) need to be defined and implemented uniformly across Europe. In 2024, the Innovative Advanced Materials Initiative (IAM-I) was launched by European stakeholders to contribute to a "Research and Innovation ecosystem that will significantly accelerate the time-to-market of sustainable innovative advanced materials (IAMs) and associated technologies designed for a digital circular economy." Knowledge transfer is a crucial pillar of this ecosystem, and a future IAM-I Academy could be a valuable tool. Initially, it is essential to define "education & training needs to boost Europe’s competitiveness and sovereignty within the area of IAM." T2 - Nano and Beyond - What can we learn from Nano for other Innovative Advanced Materials? CY - Online meeting DA - 04.07.2025 KW - Advance Materials KW - Nanomaterials KW - IAM-I KW - SSbD KW - DMP KW - DPP PY - 2025 UR - https://www.bam-akademie.de/kursangebot/kurs/webinar-nano-and-beyond-55.html?lang=en AN - OPUS4-63690 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Advanced physico-chemical Characterisation & Correlation of Results with different Methods for GFMs N2 - An accurate characterisation of the morphological, structural, and chemical properties of nano and advanced materials is key for the understanding of the material functionality and constitutes the basis for future optimisation or even prediction of the product performance. Further, the correlation of the physical-chemical properties with results from biological testing leads to an understanding of the potential toxicological effects so that a minimisation of the materials risks becomes possible. The presentation will highlight with examples the importance of the selection of the relevant parameters/descriptors and particularly their measurement for the reliable characterisation of the morphology, structure, and chemistry of graphene-related 2D-materials (GR2M’s) [1-3]. One crucial aspect is also one of most challenging ones in the characterisation chain: the proper sample preparation, which shall be tailored to the accurate measurement of the defined analytical parameter. Practical examples of measurement of morphological descriptors of GR2M’s, such as equivalent circular diameter (ECD), minimum and maximum Feret, and aspect ratio with electron microscopy, or of the thickness with atomic force microscopy (AFM) will be showed, together with quantitative chemical characterisation with X-ray photoelectron spectroscopy (XPS) and, newly, with energy-dispersive X-ray spectroscopy with a scanning electron microscope (SEM/EDX) [4] by evaluating accurately the elemental content as the ratio of O/C and the composition of impurities. Another relevant, but challenging part of the characterisation of GR2M’s, particularly as the final products containing mostly low amounts of GR2M’s, is the analysis of homogeneity of the chemical composition by sensitive imaging methods. Examples of successful analysis with secondary ion mass spectrometry (SIMS), even if not quantitative, will be presented. T2 - Joint online Workshop: Harmonisation & Standardisation of Test Methods for Nano- and Advanced Materials CY - Paris, France DA - 19.06.2025 KW - Physico-chemical characterisation KW - Graphene-related 2D materials KW - OECD KW - Standardisation KW - GO flakes PY - 2025 UR - https://macrame-project.eu/macrame-meetings-workshops/ws_hamonisation_standardisation_2023/ AN - OPUS4-63557 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - (Pre)Standardisation and Metrology in Microbeam Analysis – Ongoing Activities and Opportunities N2 - The presentation addresses the current ongoing projects as well as the gaps and opportunities in microbeam analysis within ISO/TC 202 Microbeam Analysis standardisation body and in-liaison Technical Working Areas (TWAs) at the pre-standardization platform of VAMAS (Versailles Project on Advanced Materials and Standards). T2 - EMAS 2023 - 17th European Workshop on Modern Developmennts and Applications in Microbeam Analysis - General Assembly CY - Krakow, Poland DA - 07.05.2023 KW - Microbeam analysis KW - EDS KW - Electron microscopy KW - Inter-laboratory comparison KW - EBSD KW - Standardisation PY - 2023 AN - OPUS4-57483 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sachse, René A1 - Moor, Maëlle A1 - Kraehnert, Ralph A1 - Hodoroaba, Vasile-Dan A1 - Hertwig, Andreas T1 - Ellipsometry-based approach for the characterization of mesoporous thin films for H2 technologies N2 - Porous thin layer materials are gaining importance in different fields of technology and pose a challenge to the accurate determination of materials properties important for their function. In this work, we demonstrate a hybrid measurement technique using ellipsometry together with other independent methods for validation. Ellipsometry provides information about the porosity of different mesoporous films (PtRuNP/OMC = 45%; IrOx = 46%) as well as about the pore size (pore radius of ca. 5 nm for PtRuNP/OMC). In addition, the electronic structure of a material, such as intraband transitions of a mesoporous IrOx film, can be identified, which can be used to better understand the mechanisms of chemical processes. In addition, we show that ellipsometry can be used as a scalable imaging and visualization method for quality assurance in production. These require accurate and traceable measurements, with reference materials playing an important role that include porosity and other related properties. We show that our novel analytical methods are useful for improving analytical work in this entire field. KW - Porous materials KW - Electrolysis KW - Spectroscopic ellipsometry KW - Hybrid metrology measurement KW - Electron microscopy PY - 2021 DO - https://doi.org/10.1002/adem.202101320 SP - 1 EP - 17 PB - Wiley-VCH AN - OPUS4-53960 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - VAMAS interlaboratory comparisons on nanoparticles associated with the outcomes of the EMPIR project nPSize N2 - Following points are presented and discussed: i) nPSize as an EMPIR project on the nanoparticle size and shape distribution of (more) complex particles including sample preparation and machine learning approaches; ii) parallel development of ISO 21363 (PSSD by TEM), ISO 19749 (PSSD by SEM), ISO 22292 (3D TEM), ISO 52408 (NP Prep for AFM and EM), iii) VAMAS and pre-standardisation, TWA 34 „Nanoparticle Populations“ with two nPSize ILC projects P15 & P16 – results to be published and integrated in ISO 21363 (PSSD by TEM); iv) Remaining challenges: platelets, 2D materials (TiO2 and GR2M); v) Reference data sets as part of a complete Characterisation Workflow. T2 - How to identify Nanomaterials more effectively? Good Practices and Ways to Progress CY - Paris, France DA - 11.05.2023 KW - Nanoparticles KW - VAMAS KW - nPSize KW - Particle size distribution KW - Nanoparticle concentration KW - Interlaboratory comparison PY - 2023 UR - https://www.lne.fr/fr/service/formation/journee-technique-nanomateriaux-comment-identifier-efficacement-nanomateriaux?utm_source=Twitter&utm_medium=Tweet&utm_campaign=JT2301 AN - OPUS4-57485 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Ongoing VAMAS ILC s on Nanoparticles and Graphene Oxide N2 - This contributions shows the first results of the ongoing interlaboratory comparisons under VAMAS/TWA 34 Nanoparticle populations related on the determination of pasrticle size distribution and relative concentration of nanoparticles and an example of an ILC running under VAMAS/TWA 41 Graphene and Related 2D Materials on the determination of the lateral diemsnions of graphene oxide flakes by Scanning Electron Microscopy. The link to related standardisation projects at ISO/TC Nanotechnologies are explained. T2 - Webinar Building the Foundation: Interlaboratory Comparisons and Reference Products for Advanced Materials CY - Berlin, Germany DA - 16.05.2024 KW - Nanoparticles KW - VAMAS KW - Interlaboratory comparison KW - Standardisation KW - Electron microscopy KW - AFM KW - SAXS PY - 2024 AN - OPUS4-60097 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Han, Ying T1 - High cycle fatigue behavior of alloy EN AW-2618A N2 - The presentation shows the results of high cycle fatigue (HCF) tests from the aluminium alloy EN AW-2618A. This study investigates the mean stress influence in the T61 condition and the effect of overaging. For this purpose, axial HCF tests were carried out at room temperature and different stress ratios (R=-1, R=0.1) as well as with overaged conditions (T61+10h@230°C, T61+1000h@230°C). After completion of the tests, the fracture surfaces were examined to study crack initiation. T2 - The 18th International Conference on Aluminium Alloys CY - Toyama, Japan DA - 04.09.2022 KW - High Cycle Fatigue KW - Aluminium Alloy KW - EN AW-2618A PY - 2022 AN - OPUS4-55865 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Habibimarkani, Heydar T1 - Time-of-flight secondary ion mass spectrometry (ToF-SIMS) for in situ investigation on FeNi nanoparticles N2 - The modern economy is dependent on catalysis, which is main efforts to create environmentally and energy-friendly technologies. The storage of excess electrical energy into chemical energy by splitting water into hydrogen and oxygen is a feasible solution to this energy demand. Due to their abundance on Earth and inherent stability in alkaline solution, transition-metal oxides have become one of several viable alternatives to noble-metal catalysts. Since NiFe oxide is one of the most active oxygen evolution reaction (OER) electrocatalysts for alkaline water electrolysis, it has been the subject of extensive research. In this work, NiFe2O4 nanoparticles (NPs) of various sizes, specific stoichiometric and non-stoichiometric Fe:Ni surface ratios are synthesized. we will use a combination of ultra-high vacuum surface analysis techniques, such as time-of-flight secondary ion mass spectrometry (TOF-SIMS) and X-ray photoelectron spectroscopy (XPS), to obtain the detailed characterization of the OER electrocatalysts top-surface layer, which is required to identify the rate-limiting step intermediates, and surface morphological changes at the electrolyte/catalyst. T2 - SALSA Make&Measure 2022 CY - Berlin, Germany DA - 15.09.2022 KW - ToF-SIMS KW - FeNi nanoparticles PY - 2022 AN - OPUS4-56157 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beckmann, Jörg T1 - THz- and MIR FTIR Spectroscopy on Polyethylene, N2 - THz and mid IR spectroscopy of high-molecular PE (HMW) and ultra high-molecular PE (UHMW) reveals modifications of the molecular structure. Characteristic absorption bands are changed if the two materials are exposed by -Co60 radiation up to 600 kGy and subsequently stored at an annealing temperature of 398 K until for 729 days. UHMW-PE and HMW-PE behave differently during the ageing process because of their molecular weight and inherent structure distinctions. The spectroscopic data offer characteristic absorption bands, which have been used to describe the complete ageing process in more detail. For instance, the integral absorption in the B1u THz-region can be used to describe quantitatively the reduction of crystallinity. The formation of trans vinylene unsaturation and the decay of vinyl during ageing can be observed in detail in the mid IR range. T2 - IRMMW-THz 2018 (43rd) Conference CY - Nagoya, Japan DA - 09.09.2018 KW - Gamma-Co60 radiation KW - THz and mid IR spectroscopy PY - 2018 AN - OPUS4-46442 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Liaison report from VAMAS with ISO/TC 202 Microbeam Analysis N2 - The progress in the activities on Microbeam Analysis under VAMAS/TWA 37 is reviewed. Particularly the liaison with the new projects within the ISO technical committee TC 202 is presented and discussed with respect to the possibility of identifying and launching related VAMAS projects/inter-laboratory comparisons. The recently started project FIB sample processing for TEM is presented. Next projects in the pipeline involving EBSD and TKD are shortly announced. The need of more promotion for the engagement of more experts from industry and academia at national, European and international level is highlighted. Also, the competition with the other technical working areas (on 'nano' or materials-related) is critically discussed. T2 - 29th Annual Meeting of ISO/TC 202 Microbeam Analysis CY - Online meeting DA - 28.11.2022 KW - VAMAS KW - ISO/TC 202 KW - Microbeam Analysis KW - EBSD KW - Electron microscopy KW - Thin films PY - 2022 AN - OPUS4-56424 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chemello, Giovanni T1 - Towards Reproducible Analysis Workflows for Reliable Structural and Chemical Composition of Industrial Graphene N2 - The scientific and technological interest in graphene has been growing more and more in the late years due to its outstanding properties and diverse promising applications. However, graphene implementation into the industrial market is still limited and many challenges are yet to be addressed before this material can become suitable for the large-scale production. One of the most crucial challenge to overcome is to develop reliable and reproducible ways to characterize the material properties which can heavily affect the product performance. In our study the chemical composition of nine different samples of industrial graphene, graphene oxide and functionalized graphene were investigated. The samples were analysed both in form of powder and pellets. A comparative characterisation of the chemical composition was performed through X-ray Photoelectron Spectroscopy (XPS) and Energy Dispersive X-ray Spectroscopy (EDX). XPS depth resolution is in the order of 10 nm, while for EDX the analysis was performed at two different energy levels, i.e. 5 keV and 15 keV, and thus varying the analysis depth from 200 nm to 2000 nm. The XPS measurement area is 300x700 µm² while the EDX measurement was performed by analysing a grid of 25 locations (5x5) of 150 x 150 ?m2 area, covering the whole pellet surface of 5 mm diameter and then calculating the mean of the elemental concentration. The results of the elemental concentration values from XPS and EDX analyses show a good agreement for all the elements presents in the samples, despite the different spatial resolutions of the two techniques. Therefore, the samples appear homogeneous both in the lateral and vertical directions. The results relative to powder and pellets samples do not differ in a significant way except for a slight increase in the carbon content regarding the pellet samples, probably due to a minor contamination effect introduced through pressing. Nevertheless, pellets samples appear to be quite representative for the material while being much more convenient in terms of handling and safety compared to nano-powders and providing a regular flat surface for EDX analysis. Finally, this approach correlating XPS and EDS represents a simple, fast and reliable way for characterizing the chemical composition and the homogeneity of industrial graphene. This study is part of the project Standardisation of structural and chemical properties of graphene (ISO-G-SCoPe) which has received funding from the EMPIR programme co-financed by the Participating States and from the European Union?s Horizon 2020 research and innovation programme under Grant agreement No. 19NRM04. T2 - SALSA Make and Measure... and Machines CY - Online meeting DA - 16.09.2021 KW - Graphene KW - XPS KW - EDX KW - Graphene functionalisation PY - 2021 UR - https://fakultaeten.hu-berlin.de/en/mnf/forschung_internationales/grs/salsa/SALSA_MM AN - OPUS4-53463 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chatzigiannakis, Emmanouil T1 - Influence of composition on the thermal ageing behaviour of EPDM N2 - Ethylene-propylenene-diene copolymer rubbers (EPDM) are used in a wide range of sealing applications e.g. in automotive industry or in containers for dangerous goods. Investigations with regard to the ageing behavior and lifetime prediction of commercial EPDM rubber seals consisting of 48 % polypropylene (PP) and 4.1 % of 5-ethylidene-2-norbornene (ENB) were conducted [1]. However, structural parameters (monomer ratio, diene type, curing agent etc.) and additives (filler, plasticizer etc.) are known to affect the ageing behavior of rubber compounds [2, 3]. The aim of the current study was to elucidate the influence of each component on the overall deterioration of material properties after thermal ageing. Therefore, different EPDM mixtures were prepared at BAM, the reference being an EPDM with 48 % PP and 4.1 % ENB reinforced with Sillitin. Five more formulations were prepared in order to assess the effect of (i) filler type (carbon black or sillitin), (ii) curing agent (sulfur or peroxide), (iii) plasticizer, (iv) ethylene-propylene ratio and (v) ENB content. Initially, the properties of the unaged materials were investigated by tensile testing, hardness and density measurements, TGA, DSC and DMA. Sulfur vulcanization resulted in higher elongation at break due to the flexibility of the sulfidic crosslinks. Carbon black resulted in better reinforcement compared to Sillitin. A higher ethylene and ENB content lead to higher hardness due to higher crystallinity and higher crosslink density, respectively. Thermal ageing for up to 30 days (with 10 days intervals) took place in circulating hot air ovens at 125 °C. Pronounced crosslinking was found to take place in all peroxide-cured materials, as the unreacted double bonds of the ENB units acted as starting points for oxidation and crosslinking. Increasing the ethylene content resulted in an increase in the ageing resistance of EPDM. This improvement was attributed to the higher crystallinity that inhibits oxygen diffusion and to the smaller number of chain scissions which occur in the PP units. Although significant loss of the plasticizer was observed, the remaining plasticizer adequately improved the tensile properties of the material. The filler type did not significantly affect the ageing behavior of EPDM. Finally, the lower thermal stability of the sulfidic crosslinks resulted in desulfurization and, thus, in an increase in the crosslinking density. To sum up, it has been shown that the monomer composition, curing agent and additives used in EPDM formulations greatly influence the properties and ageing resistance of these materials. T2 - 12. Kautschuk Herbst Kolloquium CY - Hanover, Germany DA - 22.11.2016 KW - Degradation KW - Elastomer KW - Compound PY - 2016 AN - OPUS4-38484 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - About Interlaboratory Comparisons (ILCs) and VAMAS N2 - Advanced materials, such as nanomaterials, 2D materials, or thin films, play a crucial role in driving economic development and addressing major challenges in the coming years. These challenges include mitigating the impact of climate change, advancing lightweight engineering, enhancing catalysis, and improving medical applications. To comprehend the performance of these materials and ensure their acceptance across various sectors as safe and sustainable for both humans and the environment, the availability of reference procedures, materials, and data is essential. One versatile tool for establishing such references and evaluating the proficiency of individual laboratories and their competencies is through (international) interlaboratory comparisons (ILC). Notably, initiatives like the Versailles Project on Advanced Materials and Standards (VAMAS) provide a platform for conducting ILCs. This webinar will showcase various examples of interlaboratory comparisons, illustrating their impact on the development of reference products. T2 - Webinar Building the Foundation: Interlaboratory Comparisons and Reference Products for Advanced Materials CY - Berlin, Germany DA - 16.05.2024 KW - Interlaboratory comparison KW - Reference products KW - VAMAS KW - Standardisation PY - 2024 AN - OPUS4-60096 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Morphology Analysis of Graphene Oxide Flakes with SEM - Preparation of an Inter-Laboratory Comparison @VAMAS N2 - Experience gained at BAM within the European project ISGScope on the accurate measureemnt of graphene oxide flakes by electron microscopy is presented. Particularly, factors such as the type of solvent, substrate temperature, but also proper, gentle measurement parameters and image analysis conditions towards automation are highlighted. The measurement procedures in develeopment are being prepared to launch an inter-laboratory comparison under VAMAS (TWA41) as preparatory guidance for future standardisation at ISO. T2 - ISO/TC 229 Nanotechnologies Plenary Meeting - Graphene Standardisation CY - Teddington, UK DA - 14.11.2022 KW - Graphene oxide flakes KW - SEM KW - Morphology KW - VAMAS KW - Standardisation KW - Sample preparation KW - ISOGScope PY - 2022 AN - OPUS4-56300 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Measurement of Lateral Size of Graphene Oxide Flakes by SEM - An Update of the VAMAS TWA 41 Project P13 N2 - The progress of the VAMAS interlaboratory comparison Project P13 "Lateral size of graphene oxide flakes by SEM" within the Technical Working Area 41 "Graphene and Related 2D Materials" is presented. The challenges at sample preparation on substrates for accurate measurement and image analysis as well as two different analysis approaches, containing exact guidance how to measure the main descriptors for the lateral size measurement of the imaged graphene oxide flakes with Scanning Electron Microscopy are highlighted. The implementation of the results into the corresponding ISO technical specification AWI/TS 23879 is also discussed and planned, in relation with the AFM part. T2 - The 32nd ISO/TC 229 IEC/TC 113 JWG2 General Meeting CY - Berlin, Germany DA - 06.11.2023 KW - VAMAS KW - ISO/TC 229 Nanotechnologies KW - Interlaboratory comparison KW - Graphene oxide flakes KW - SEM PY - 2023 AN - OPUS4-58813 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Ongoing International Interlaboratory Comparisons on Size, Shape and (Relative) Concentration of Complex Nanoparticles under the Pre-Standardization Platform of VAMAS N2 - Traceable morphological and chemical characterization of nanomaterials with respect to the various possible sizes, size distributions, shapes, and concentrations of real-world nanoparticles (NPs) is a challenging task. Particularly for the nonspherical, non-monodisperse nanoparticles – as typically for most of the commercial particles, including their strong tendency to agglomerate, there is a lack of standard operation procedures providing accurate nanoparticle characterisation. In the framework of the pre-standardisation framework of VAMAS (Versailles Project on Advanced Materials and Standards, www.vamas.org) two interlaboratory comparison (ILC) studies are being carried out under the Technical Working Area (TWA) 34 “Nanoparticle Populations”:i) Project #15 addresses the analysis of the size and shape distribution of TiO2 bipyramidal NPs by traceable imaging methods such as TEM, SEM, STEM-in-SEM, AFM as well as with SAXS as an ensemble method. This ILC is thought as the next level development of the case studies exemplified in the published ISO standards ISO 21363 and ISO 19749. It was agreed to complete the first ILC with the NPs already prepared according to the same procedure on a TEM grid, and, at a later stage, to carry out second ILCs with the same NPs distributed to the participants as liquid suspensions together with protocols for the uniform NP deposition on suited substrates - as developed and optimized within the European project nPSize. Once having good deposition protocols available, the door for automated image analysis gets opened. Corresponding image analysis protocols and reporting templates have been distributed to the ILC participants, too. ii) Project #16: two spherical SiO2 NP samples with bi-modal size distributions in two nominal relative number concentrations were prepared and distributed also as liquid suspensions accompanied by sample preparation, measurement, and image analysis protocols and reporting templates. Here, the NP concentration is the primary parameter to be measured. For the imaging methods it is targeted to measure the relative nanoparticle concentrations (relative populations of the two modes). The results of all the participating laboratories, in both ILCs, compiled in comparative representations will be shown and discussed for the first time. The reduction of the measurement uncertainties associated to the size, shape and number-concentration results induced by the significant improvement of the sample preparation on substrates (as single particles with a high-density coverage), combined with well-defined image analysis procedures will be highlighted. Finally, a very recent 3rd ILC an the determination of lateral size of Graphene Oxide flakes by SEM is presented as project P13 under VAMAS TWA41 Graphene and Related 2D. T2 - Microscopy and Microanalysis 2024 CY - Cleveland, OH, USA DA - 28.07.2024 KW - VAMAS KW - Interlaboratory comparison KW - Imaging KW - Nanoparticles KW - Electron microscopy KW - Graphene oxide KW - Particle size distribution PY - 2024 AN - OPUS4-60875 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Quantitative EDS analysis on graphene related 2D materials N2 - The elemental analysis of solid matter by means of the Energy-Dispersive X-Ray Spectrometry (EDS) is meanwhile posible as a quick (seconds!) and more and more accurate analysis via standardsless (instantaneous) quantification. The sensitivity & quantification accuracy for light elements (C, O,..) has significantly increased in the recent years. The availability via table-top SEMs with incorporated EDS is also enhanced. Further, the EDS analysis at an SEM is well-standardized, see ISO/TC 202 Microbeam Analysis & VAMAS/ TWA 37 Quantitative Microstructural Analysis in good liaisonships with ISO/TC 229 Nanotechnologies. It is demostrated that key parameters such as oxygen-to-carbon atomic-% ratio and impurities can be realibly measured, with XPS as a reference method. Various EDS spectrometers and analysis conditions are tested and the validity of the EDS quantification of an ionic liquid of well-defined chemical composition is demonstrated. Next steps are to launch a corresponding VAMAS interlaboratory comparison and to discuss within ISO/TC 229 towards inclusion of EDS as a routine method for the elemental analysis of GR2M into the ISO/TS 23359 Nanotechnologies — Chemical characterization of GR2Ms in powders and suspensions. T2 - Annual Microscopy Community Meeting for the National Research Council in Canada CY - Online meeting DA - 18.11.2025 KW - Graphene-related 2D materials (GR2M) KW - Elemental analysis KW - Light elements KW - SEM/EDS KW - Standardisation PY - 2025 AN - OPUS4-64766 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chemello, Giovanni T1 - Correlative analysis through XPS and EDX measurements for accurate chemical composition of industrial Graphene N2 - The scientific and technological interest in graphene has been growing more and more in the late years due to its outstanding properties and diverse promising applications. However, graphene implementation into the industrial market is still limited and many challenges are yet to be addressed before this material can become suitable for the large-scale production. One of the most crucial challenge to overcome is to develop reliable and reproducible ways to characterize the material properties which can heavily affect the product performance. In our study the chemical composition of nine different samples of industrial graphene, graphene oxide and functionalized graphene were investigated. The samples were analysed both in form of powder and pellets. A comparative characterisation of the chemical composition was performed through X-ray Photoelectron Spectroscopy (XPS) and Energy Dispersive X-ray Spectroscopy (EDX). XPS depth resolution is in the order of 10 nm, while for EDX the analysis was performed at two different energy levels, i.e. 5 keV and 15 keV, and thus varying the analysis depth from 200 nm to 2000 nm. The XPS measurement area is 300x700 µm² while the EDX measurement was performed by analysing a grid of 25 locations (5x5) of 150 x 150 ?m2 area, covering the whole pellet surface of 5 mm diameter and then calculating the mean of the elemental concentration. The results of the elemental concentration values from XPS and EDX analyses show a good agreement for all the elements presents in the samples, despite the different spatial resolutions of the two techniques. Therefore, the samples appear homogeneous both in the lateral and vertical directions. The results relative to powder and pellets samples do not differ in a significant way except for a slight increase in the carbon content regarding the pellet samples, probably due to a minor contamination effect introduced through pressing. Nevertheless, pellets samples appear to be quite representative for the material while being much more convenient in terms of handling and safety compared to nano-powders and providing a regular flat surface for EDX analysis. Finally, this approach correlating XPS and EDS represents a simple, fast and reliable way for characterizing the chemical composition and the homogeneity of industrial graphene. This study is part of the project ?Standardisation of structural and chemical properties of graphene? (ISO-G-SCoPe) which has received funding from the EMPIR programme co-financed by the Participating States and from the European Union?s Horizon 2020 research and innovation programme under Grant agreement No. 19NRM04. T2 - 2021 Fall Meeting of the European Materials Research Society (E-MRS) CY - Online meeting DA - 20.9.2021 KW - Graphene KW - XPS KW - EDS KW - Standardisation KW - Graphene functionalization PY - 2021 UR - https://www.european-mrs.com/meetings/2021-fall-meeting AN - OPUS4-53462 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radnik, Jörg T1 - Reliable chemical characterization of industrial graphene related materials N2 - International standards describing reliable protocols will facilitate the commercialization of graphene and related 2D materials. One physico-chemical key property next to flake size and thickness is the chemical composition of the material. Therefore, an ISO standard is under development with X-ray photoelectron spectroscopy having a prominent role. With its information depth of around 10 nm which is the similar length scale as the thickness as of particles of 2D materials consisting of a few monolayer XPS seems to be highly suitable for this purpose. Different sample preparation methods like pressing the powders onto adhesive tapes, into recesses, or into solid pellets result in inconsistencies in the quantification. For the validation of the quantification with XPS an interlaboratory comparison was initiated under the auspice of the “Versailles Project on Advanced Materials and Standards” (VAMAS). First results confirm that the sample preparation method (pellet vs. powder) influences the quantification results clearly. Considering this effect, a good agreement of the results from the different participants were observed. Similar results were observed for raw, N- and F-functionalized graphene. T2 - Graphene CY - Manchester, England, UK DA - 27.06.2023 KW - X-ray photoelectron spectroscopy KW - Functionalized graphene KW - Interlaboratory comparison KW - VAMAS PY - 2023 AN - OPUS4-57895 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sachse, René T1 - Spectroscopic ellipsometry for the determination of thickness and porosity of mesoporous metal oxide films N2 - Thin mesoporous metal oxide films are versatile and attractive candidates for several energy applications like photovoltaics, electrolysis or batteries. Due to their high surface area and ordered pore structure, mesoporous metal oxides demonstrate higher activities. The performance of the porous films is affected by properties like size and shape of the mesopores as well as the crystallinity of the framework. The exact determination and metrological evaluation of the complex morphology of thin mesoporous films requires a new analytical approach employing to combined data of different analytical methods. In this contribution we present a novel evaluation procedure for spectroscopic ellipsometry (SE) to analyse thin mesoporous iridium oxide films. Mesoporous iridium oxide films were prepared via dip-coating of a solution containing a triblock-copolymer as structure directing agent and an iridium precursor in ethanol. Deposited films were calcined in air at temperatures between 300 and 600 °C. Their morphology was studied with SEM and an electron probe microanalysis (EPMA)and correlated via SE with a Bruggeman effective medium approximation (BEMA). The developed SE model described the film thickness as well as the porosity. Figure 1a shows a top-view SEM image of mesoporous IrO2 film calcined at 375 °C. The image reveals that the films exhibit a well-ordered mesopore structure with an average pore diameter of 16 nm and a periodic distance between pore centres of 24 nm (FFT inset). Figure 1b is a parity plot of film thicknesses determined by cross-section SEM versus SE of IrO2 film samples prepared at different calcination temperatures. The porosity from the SE model is in good agreement to the porosity values obtained by EPMA. The contribution will assess in detail the novel approach to analyse the morphology and porosity of thin metal oxide films with spectroscopic ellipsometry. Moreover, the advantages of the new developed approach will be discussed as well as combination of datasets from multiple measurements to development new methods for innovative energy technologies. T2 - 30. Deutsche Zeolith-Tagung und Jahrestreffen der ProcessNet-Fachgruppe Adsorption CY - Kiel, Germany DA - 28.02.2018 KW - Mesoporous materials KW - Iridium oxide films KW - Electro catalyst KW - Spectroscopic ellipsometry KW - Thin film metrology KW - Multi-sample analysis PY - 2018 AN - OPUS4-45101 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Correlative Morphological-Chemical Imaging of Nanostructured Materials N2 - Newly developed methodical approaches with an emphasis on correlative imaging analysis of morphology and chemistry of nanomaterials will be presented. Correlative imaging by high-resolution SEM with STEM-in-SEM as well as with EDS, and further with AFM, or with the new technique TKD (Transmission Kikuchi Diffraction) will be explained on various examples of nanostructures, both as starting materials and as embedded/functionalized nanoparticles in products. The unique analytical benefits of the Auger electron probe as a veritable nano-tool for the local surface chemistry will be highlighted. Examples of hybrid analysis of the bulk of nanomaterials by X-ray Spectroscopy and the highest surface-sensitive methods XPS and ToF-SIMS as advanced surface characterization methods available in the Competence Centre nano@BAM will be showed. Particularly for the spatially resolved analysis of the chemistry of nanostructures, such in-depth and lateral gradients of chemistry within mesoporous thin layers, or the completeness of the shells of core-shell nanoparticles, the latter methods are inherent. Other dedicated developments like approaches for the quantitative determination of the porosity of thin mesoporous layers by electron probe microanalysis (EPMA) with SEM or the quantitative determination of the roughness of particle surface by high-resolution imaging with electron microscopy will be also presented. T2 - Conference on Applied Surface and Solid Material Analysis AOFKA 2023 CY - Zurich, Switzerland DA - 11.09.2023 KW - Correlative imaging KW - Electron microscopy KW - X-ray spectroscopy KW - Nanostructures PY - 2023 UR - https://aofka23.scg.ch/ AN - OPUS4-58338 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Correlative imaging analysis of non-spherical nanoparticles N2 - It sounds like being a simple analytical task, it is definitely not. The way toward accurate measurement of the size distribution of nanoparticles (NPs) with complex shape, having a broad size polydispersity, with inhomogeneous chemistry, and with a high degree of agglomeration/aggregation is very challenging for all available analytical methods. Particularly for the NPs with complex shape, the access to the smallest dimension (as e.g. required for regulatory purposes) can be enabled only by using imaging techniques with spatial resolution at the nanoscale. Moreover, the full 3D-chacterisation of the NP shape can be provided either by advanced characterization techniques like 3D-TEM tomography or by correlative analysis, i. e. synergetic/complementary measurement of the same field-of-view of the sample with different probes. Examples of the latter type of analysis are: i) electron microscopy for the lateral dimensions and AFM for the height of the NPs, ii) SEM with STEM-in-SEM (also called T-SEM), iii) Electron Microscopy with TKD (Transmission Kikuchi Diffraction) for determination of the geometrical orientation of crystalline NPs, iv) Raman and SEM for e.g. thickness of graphen flakes, or v) Electron Microscopy for descriptive NP shape and SAXS for the NP concentration, the latter as a NP property able to be measured with higher and higher accuracy. For all these types of measurement, reference NPs are necessary for the validation of the measured size. Particularly non-spherical reference NPs are still missing. Examples of such new reference NPs as characterized by the correlative analyses enumerated above will be presented in detail in the contribution. T2 - 2021 Fall Meeting of the European Materials Research Society (E-MRS) CY - Online meeting DA - 20.9.2021 KW - Nanoparticles KW - Transmission Kikuchi Diffraction (TKD) KW - Correlative imaging KW - Electron microscopy KW - AFM KW - TiO2 KW - VAMAS PY - 2021 UR - https://www.european-mrs.com/meetings/2021-fall-meeting AN - OPUS4-53367 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Henning, L. M. A1 - Müller, J. T. A1 - Smales, Glen Jacob A1 - Pauw, Brian Richard A1 - Schmidt, J. A1 - Bekheet, M. F. A1 - Gurlo, A. A1 - Simon, U. T1 - Hierarchically porous and mechanically stable monoliths from ordered mesoporous silica and their water filtration potential N2 - Mechanically stable structures with interconnected hierarchical porosity combine the benefits of both small and large pores, such as high surface area, pore volume, and good mass transport capabilities. Hence, lightweight micro-/meso-/macroporous monoliths are prepared from ordered mesoporous silica COK-12 by means of spark plasma sintering (SPS, S-sintering) and compared to conventionally (C-) sintered monoliths. A multi-scale model is developed to fit the small angle X-ray scattering data and obtain information on the hexagonal lattice parameters, pore sizes from the macro to the micro range, as well as the dimensions of the silica population. For both sintering techniques, the overall mesoporosity, hexagonal pore ordering, and amorphous character are preserved. The monoliths' porosity (77–49%), mesopore size (6.2–5.2 nm), pore volume (0.50–0.22 g cm-3 ), and specific surface area (451–180 m2 g-1) decrease with increasing processing temperature and pressure. While the difference in porosity is enhanced, the structural parameters between the C-and S-sintered monoliths are largely converging at 900 C, except for the mesopore size and lattice parameter, whose dimensions are more extensively preserved in the S-sintered monoliths, however, coming along with larger deviations from the theoretical lattice. Their higher mechanical properties (biaxial strength up to 49 MPa, 724 MPa HV 9.807 N) at comparable porosities and ability to withstand ultrasonic treatment and dead-end filtration up to 7 bar allow S-sintered monoliths to reach a high permeance (2634 L m-2 h-1 bar-1), permeability (1.25 x 10^-14 m2), and ability to reduce the chemical oxygen demand by 90% during filtration of a surfactant-stabilized oil in water emulsion, while indicating reasonable resistance towards fouling. KW - SAXS KW - Hierarchically porous KW - Silica KW - Water filtration PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-555928 DO - https://doi.org/10.1039/D2NA00368F SN - 2516-0230 SP - 1 EP - 17 PB - Royal Society of Chemistry CY - Cambridge AN - OPUS4-55592 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertovic, Marija A1 - Kanzler, D. A1 - Pavlovic, Mato A1 - Holstein, R. T1 - Aktueller Stand der Diskussion zur Zuverlässigkeit der ZfP und den menschlichen Faktoren N2 - Dass die Zuverlässigkeit der ZfP eine sehr wichtige Rolle bei der Bewertung sicherheitsrelevanter Systeme spielt, ist bekannt. Laut dem modularen Zuverlässigkeitsmodell für zerstörungsfreie Prüfprozesse hängt die Zuverlässigkeit von der innewohnenden (physikalisch-technischen) Fähigkeit der Prüfsystems, den Anwendungsparametern, den menschlichen Faktoren und dem organisatorischen Kontext ab. Seit Einführung des Modells während des ersten Workshops zur Zuverlässigkeit der ZfP (European-American Workshop on Reliability of NDE) wurde das Modell in weiteren fünf Workshops stetig weiterentwickelt, diskutiert und an den Stand der Wissenschaft angepasst. Das Ziel dieser Publikation ist es, den aktuellen Stand der Diskussion und die neusten Fragestellungen der internationalen Zuverlässigkeitsgemeinschaft vorzustellen. Im Einzelnen werden die Entwicklung fortgeschrittener Modelle zur Bewertung der Probability of Detection (POD), Bewertungsansätze im Bereich Structural Health Monitoring und Fragestellungen zu den menschlichen Faktoren dargestellt. Besonderer Wert wurde sowohl auf die Entwicklung, als auch auf die Anwendung der Ansätze in der industriellen Praxis gelegt. T2 - DGZfP-Jahrestagung 2017 CY - Koblenz, Germany DA - 22.05.2017 KW - Zuverlässigkeit KW - Zerstörungsfreie Prüfung KW - Probability of detection KW - Human factors KW - Reliability PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-404861 SN - 978-3-940283-85-6 VL - DGZfP-Berichtsband BB 162 SP - 1 EP - 7 AN - OPUS4-40486 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN T1 - Forschungsprogramm 2015 - 2017 N2 - Globalisierung und die beschleunigte technologische Entwicklung bringen heute für die Industrieländer Herausforderungen im Hinblick auf Wachstum, Beschäftigung und Strukturwandel mit sich, denen nur mit einer entsprechenden Innovationsdynamik und -dichte begegnet werden kann. Grundvoraussetzung hierfür ist eine leistungsfähige Forschung und Entwicklung ebenso wie Wissens- und Technologietransfer zur Umsetzung von Forschungsergebnissen in marktfähige Produkte und Dienstleistungen. Europa hat sich im Rahmen des Lissabon-Prozesses zum Ziel gesetzt, den Anteil der Forschungsausgaben am Bruttoinlandsprodukt auf 3 % zu steigern. Um die Forschungsinfrastruktur in der Bundesrepublik zu stärken und global wettbewerbsfähig zu bleiben, hat die Bundesregierung mit der Hightech-Strategie einen weiteren wichtigen Schritt zur Förderung des wissenschaftlich-technischen Fortschritts in Deutschland getan. Forschungsprogramme sind sowohl für Forschungseinrichtungen als auch für Mittelgeber ein wichtiges Instrument für die Darstellung und Steuerung ihrer Aktivitäten. Dies gilt auch für die Bundeseinrichtungen mit Forschungs- und Entwicklungsaufgaben, zu denen die Bundesanstalt für Materialforschung und -prüfung (BAM) zählt. Die BAM verfügt über einen klaren gesetzlichen Auftrag für die Sicherheit in Technik und Chemie. Ihre Forschung ist mit der Wahrnehmung öffentlicher Aufgaben verbunden. Das Forschungsprogramm zeigt Perspektiven im Bereich ihres Aufgabenfeldes sowie ihrer damit verbundenen Forschungsaktivitäten transparent und politisch nutzbar auf und dient darüber hinaus der Koordinierung der Ressortforschung. Das Forschungsprogramm der BAM wird alle zwei Jahre aktualisiert. Es gibt einen Überblick über die aktuellen und zukünftigen Forschungsthemen und die hierfür erforderlichen Rahmenbedingungen. PY - 2015 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-421401 SP - 1 EP - 40 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-42140 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Laquai, René A1 - Müller, Bernd R. A1 - Nellesen, J. A1 - Hentschel, M.P. A1 - Kupsch, Andreas A1 - Tillmann, W. T1 - Synchrotron-Refraktion mit in-situ Zugbelastung zur Charakterisierung der Schadensentwicklung in Metall-Matrix- Kompositen N2 - Die Synchrotron-Refraktions-Topographie basiert auf der Brechung von Röntgenstrahlung an den Grenzflächen zwischen Materialien mit unterschiedlichem Brechungsindex. Refraktionseffekte verändern die Ausbreitungsrichtung der Röntgenstrahlung, welche mit Hilfe der Methode des Analyser-Based Imaging analysiert wird. Dabei wird ein Silizium-Einkristall im Strahlengang zwischen Probe und Detektor platziert. Dieser Analysator-Kristall filtert, innerhalb seiner Streuebene, die Röntgenstrahlung gemäß ihrer Ausbreitungsrichtung. Durch das Rastern verschiedener Winkelpositionen des Analysator-Kristalls erhält man das Winkelspektrum der von der Probe gebrochenen Strahlung. Aus dieser Rocking Curve lässt sich die spezifische innere Oberfläche der Probe bestimmen. Diese Information wird über einen 2D-Detektor mit einer nominellen Pixelgröße von 3,6 μm gewonnen. Die Installation einer Zugprüfmaschine ermöglicht es die Proben in verschiedenen Lastzuständen insitu zu untersuchen. Damit ist es möglich die spezifische innere Oberfläche in Abhängigkeit der Last darzustellen und so Schädigungsmechanismen abzuleiten. Der Vorteil bei der Ausnutzung des Refraktionseffekts gegenüber der einfachen Durchstrahlung ist die höhere Sensitivität gegenüber Defekten mit geringem Volumen aber großer Oberfläche. Somit werden auch Mikrorisse und, speziell bei Kompositen, die Enthaftung zwischen Matrix und Verstärkung (Partikel, Fasern) erfasst. In dieser Studie wurden Metall-Matrix-Komposite bestehend aus einer Aluminium-Matrix verstärkt mit Aluminiumoxid-Partikeln untersucht. Hierzu wurden knochenförmige Zugproben präpariert, deren Messlänge einen rechteckigen Querschnitt von 1,7 mm × 1,3 mm aufwies. Die Proben wurden einem Zugversuch unterzogen, welcher in Intervallen unterbrochen wurde. Bei jeder Unterbrechung wurde unter quasi-statischer Last die Rocking Curve gemessen und ein Radiogramm der spezifischen inneren Oberflächen berechnet. Dabei konnte ab dem Erreichen einer Last von ca. 600 N ein Anstieg der spezifischen inneren Oberfläche beobachtet werden. Demgegenüber zeigen die zum Vergleich durchgeführten Durchstrahlungsaufnahmen keinerlei Defekte. Daher belegt diese Untersuchung das Potential der Refraktion-Topographie zur frühzeitigen Erkennung von Schädigungen mit hoher Empfindlichkeit. T2 - DGZfP Jahrestagung 2017 CY - Koblenz, Germany DA - 22.05.2017 KW - Metall-Matrix-Komposite KW - Schadensentwicklung KW - Röntgen-Refraktions-Radiographie KW - In-situ Zugbelastung PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-405794 SN - 978-3-940283-85-6 SP - 1 EP - 7 PB - DGZfP AN - OPUS4-40579 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Quackatz, Lukas A1 - Griesche, Axel A1 - Kannengießer, Thomas T1 - Rapid solidification during welding of duplex stainless steels – in situ measurement of the chemical concentration by Laser-Induced Breakdown Spectroscopy (LIBS) N2 - Duplex stainless steels (DSS) are frequently used, especially in applications requiring high strength combined with high corrosion resistance in aggressive media. Examples include power plant components and maritime structures. During welding of these steels, local variations in chemical composition can occur. This results in ferritization of the material and negatively affects the mechanical properties of the components. In this work, tungsten inert gas (TIG) welding experiments were performed with DSS. Chemical composition analysis was realized in situ by using Laser Induced Breakdown Spectroscopy (LIBS). The aim of the work is to quantitatively measure the chemical composition in the weld seam of various DSS and to identify possible influences of welding parameters on the microstructure of the material. The chemical concentrations of the main alloying elements Cr, Ni, Mn on the surface of the sample during the welding process and the cooling process were measured. Mn and Ni are austenite stabilizers and their content increases during welding by using certain high alloyed filler material. Spectra were recorded every 1.3 s at a spacing of approximately 2 mm. During the cooling process the location of the measurement was not changed. The LIBS method is proofed to be suitable for the quantitative representation of the chemical compositions during the welding process. T2 - ICASP-6 CY - Le Bischenberg, France DA - 20.06.2022 KW - LIBS KW - In situ measurement KW - Duplex stainless steel KW - TIG welding KW - Evaporation PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-571308 DO - https://doi.org/10.1088/1757-899X/1274/1/012018 VL - 1274 SP - 1 EP - 8 PB - IOP Publishing CY - Bristol AN - OPUS4-57130 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - D'Accardi, E. A1 - Ulbricht, Alexander A1 - Krankenhagen, Rainer A1 - Palumbo, D. A1 - Galietti, U. T1 - Capability of active thermography to detect and localize pores in Metal Additive Manufacturing materials N2 - Active thermography is a fast, contactless and non-destructive technique that can be used to detect internal defects in different types of material. Volumetric irregularities such as the presence of pores in materials produced by the Additive Manufacturing processes can strongly affect the thermophysical and the mechanical properties of the final component. In this work, an experimental investigation aimed at detecting different pores in a sample made of stainless AISI 316L produced by Laser Powder Bed Fusion (L-PBF) was carried out using pulsed thermography in reflection mode. The capability of the technique and the adopted setups in terms of geometrical and thermal resolution, acquisition frequency and energy Density of the heating source were assessed to discern two contiguous pores as well as to detect a single pore. Moreover, a quantitative indication about the minimum resolvable pore size among the available and analysed defects was provided. A powerful tool to assess the Limits and the opportunities of the pulsed technique in terms of detectability and localizability was provided by comparing active thermography results to Computed Tomography as well as a related Finite Element Analysis (FEA) to simulate the pulsed heating transfer with Comsol. T2 - 49th Italian Association for Stress Analysis Conferencee (AIAS 2020) CY - Online meeting DA - 02.09.2020 KW - Additive manufacturing KW - Laser powderbed fusion KW - Pores KW - Thermography KW - Micro-CT PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-519231 DO - https://doi.org/10.1088/1757-899X/1038/1/012018 VL - 1038 SP - 1 EP - 17 PB - Institute of Physics CY - London AN - OPUS4-51923 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dmitriev, A.I. A1 - Nikonov, A.Y. A1 - Österle, Werner T1 - Multiscale modeling of low friction sliding behavior of a hybrid epoxy-matrix nanocomposite N2 - The method of movable cellular automata (MCA) and method of molecular dynamics (MD) were applied to simulate the friction and sliding behavior of model-tribofilms formed from a nanocomposite consisting of an epoxy matrix, 10 vol % micron-sized carbon fibers and 5 vol. % silica nanoparticles. Whereas MCA considered the tribofilm as an agglomerate of silica nanoparticles released from the composite and mixed with graphite particles, MD simulated the sliding behavior of an amorphous silica layer supported by stiff crystalline substrates on both sides. The MCA model provided reasonable quantitative results which corroborate experimental findings at moderate stressing conditions. The very low coefficient of friction observed experimentally under severe stressing conditions was not explained by this model. This could be attributed to the lack of mechanical data at the high temperature expected under these conditions. Although based on a simpler assumption of the tribofilm composition, MD-modelling could be easily applied to the expected high flash temperature and was able to predict friction reduction and smooth sliding under these conditions. T2 - 21st European Conference on Fracture ECF21 CY - Catania, Italy DA - 20.06.2016 KW - Silica nanoparticle KW - Hybrid composite KW - Tribofilm KW - Molecular dynamics KW - Movable cellular automata PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-379402 DO - https://doi.org/10.1016/j.prostr.2016.06.294 VL - 2 SP - 2347 EP - 2354 PB - Elsevier Ltd. AN - OPUS4-37940 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - VIDEO A1 - Pauw, Brian Richard T1 - How to run a (lab) SAXS instrument efficiently N2 - Here I talk about our holistic approach to X-ray scattering, and what improvements we made to our methodology to make measuring with us a very streamlined process. KW - Laboratory management KW - MOUSE KW - X-ray scattering KW - Instrument utilization KW - Research efficiency KW - Automation KW - Metadata collection KW - Laboratory automation PY - 2022 UR - https://www.youtube.com/watch?v=ncadUQ43Uwc DO - https://doi.org/10.26272/opus4-55761 PB - YouTube, LLC CY - San Bruno, CA, USA AN - OPUS4-55761 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Igartua, A. A1 - Fdez-Pérez, X. A1 - Illarramendi, I. A1 - Luther, R. A1 - Rausch, J. A1 - Woydt, Mathias ED - Carmo, J. P. ED - Ribeiro, J. E. T1 - Biolubricants and triboreactive materials for automotive applications N2 - The text deals with passenger car motor oils (PCMO) with reduced metal-organic additives. KW - Biolubricants KW - Passenger car motor oils (PCMO) KW - Automotive KW - Tribology PY - 2012 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-464317 SN - 978-9-53510-698-2 DO - https://doi.org/10.5772/46852 SP - 119 EP - 146 PB - INTECH CY - Rijeka, Croatia AN - OPUS4-46431 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sieg, H. A1 - Braeuning, C. A1 - Kunz, B. M. A1 - Daher, H. A1 - Kästner, C. A1 - Krause, B.-C. A1 - Meyer, T. A1 - Jalili, P. A1 - Kogeveen, K. A1 - Böhmert, L. A1 - Lichtenstein, D. A1 - Burel, A. A1 - Chevance, S. A1 - Jungnickel, H. A1 - Tentschert, J. A1 - Laux, P. A1 - Braeuning, A. A1 - Gauffre, F. A1 - Fessard, V. A1 - Meijer, J. A1 - Estrela-Lopis, I. A1 - Thünemann, Andreas A1 - Luch, A. A1 - Lampen, A. T1 - Uptake and molecular impact of aluminum-containing nanomaterials on human intestinal caco-2 cells N2 - Aluminum (Al) is one of the most common elements in the earth crust and increasingly used in food, consumer products and packaging. Its hazard potential for humans is still not completely understood. Besides the metallic form, Al also exists as mineral, including the insoluble oxide, and in soluble ionic forms. Representatives of these three species, namely a metallic and an oxidic species of Al-containing nanoparticles and soluble aluminum chloride, were applied to human intestinal cell lines as models for the intestinal barrier. We characterized physicochemical particle parameters, protein corona composition, ion release and cellular uptake. Different in vitro assays were performed to determine potential effects and molecular modes of Action related to the individual chemical species. For a deeper insight into signaling processes, microarray transcriptome analyses followed by bioinformatic data analysis were employed. The particulate Al species showed different solubility in biological media. Metallic Al nanoparticles released more ions than Al2O3 nanoparticles, while AlCl3 showed a mixture of dissolved and agglomerated particulate entities in biological media. The protein corona composition differed between both nanoparticle species. Cellular uptake, investigated in transwell experiments, occurred predominantly in particulate form, whereas ionic Al was not taken up by intestinal cell lines. Transcellular transport was not observed. None of the Al species showed cytotoxic effects up to 200 mg Al/mL. The transcriptome analysis indicated mainly effects on oxidative stress pathways, xenobiotic metabolism and metal homeostasis. We have shown for the first time that intestinal cellular uptake of Al occurs preferably in the particle form, while toxicological effects appear to be ion-related. KW - Small-angle x-ray scattering KW - SAXS KW - Nanopatricle PY - 2018 DO - https://doi.org/10.1080/17435390.2018.1504999 SN - 1743-5390 VL - 12 IS - 9 SP - 992 EP - 1013 PB - Taylor & Francis AN - OPUS4-47432 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Zhang, Lei T1 - Microstructure-property relationship in microalloyed high-strength steel welds N2 - Hochfeste Stähle sind bevorzugte Werkstoffe für die Herstellung von sicheren und zuverlässigen Strukturen in der Industrie. Dabei ist das Schmelzschweißen die Hauptverbindungstechnologie für diese Werkstoffgruppe. Während der Entwicklung der hochfesten niedriglegierten (engl. HSLA) Stähle wurden in der Vergangenheit unterschiedliche Legierungskonzepte mit fortgeschrittenen Herstellungstechniken kombiniert und umfassend untersucht. Jedoch befassten sich nur wenige Studien damit, wie die unterschiedliche Zusammensetzung der Legierungen die Eigenschaften der hochfesten Schweißverbindungen dieser Stähle beeinflussen, selbst im Fall begrenzter Gehalte von Mikrolegierungselementen. In der Schweißpraxis dieser hochfesten Stähle sind die Herausforderungen an die sich ausbildenden Mikrostruktur und den resultierenden mechanischen Eigenschaften von sehr großem Interesse. Diesbezüglich liegt der Hauptfokus des Interesses beim Einfluss der Mikrolegierungselemente auf die Phasenumwandlung sowie die resultierende Performance der Schweißverbindung selbst. Geringes Erweichen (Softening) der Wärmeeinflusszone (WEZ) sowie ein begrenztes Austenitkörner-Wachstum sind dabei erwünschte Eigenschaften der Schweißnaht, jedoch liegt das Hauptaugenmerk auf der Sicherstellung hervorragender Zähigkeits- und Zugeigenschaften. Zum Erreichen dieses Zieles werden Mikrolegierungselemente wie Ti, Nb oder V bewusst zu diesen modernen hochfesten Stählen zulegiert. Der Fokus der vorliegenden Arbeit ist das Verständnis, wie die mechanischen Eigenschaften der Verbindungen dieser HSLA-Stähle von Unterschieden in den jeweiligen Legierungskonzepten abhängen, die durch moderne Schweißprozesse gefügt werden. Zunächst wurden dazu drei unterschiedlich mikrolegierte (Nb, Ti und Ti+V Zugabe) Stähle vom Typ S690QL untersucht. Lichtmikroskopische Untersuchungen bestätigten dabei, dass eine ähnliche Zusammensetzung aus angelassenem Bainit und Martensit in allen drei Grundwerkstoffen vorherrschte und unterschiedlich stark vergröberte Ausscheidungen der Mikrolegierungselemente beobachtet wurden. Diese Ausscheidungen wurden weiterführend mittels thermodynamischer Softwareberechnung analysiert und durch Transmissions-Elektronen-Mikroskopie (TEM) identifiziert. Die Ergebnisse der mechanischen Werkstoffprüfung zeigten, dass alle drei Stähle oberhalb der nach Norm geforderten Zähigkeits- und Zugfestigkeitswerte lagen, jedoch Unterschiede im Dehnungsverhalten aufwiesen. Die drei Stähle wurden dann anschließend unter Verwendung des gleichen Schweißzusatzes geschweißt. Dabei wurde das abgeschmolzene Schweißgut durch die Mikrolegierungselemente aus dem Grundwerkstoff infolge der hohen Aufmischung beeinflusst. Die erhöhte Aufmischung bildet dabei ein wesentliches Merkmal der verwendeten modifizierten Sprühlichtbogentechnik. Als Ergebnis zeigte der Nb-mikrolegierte Stahl eine genügend hohe Aufnahme von Legierungselementen aus dem Grundwerkstoff in das Schweißgut, um dessen Mikrostruktur im Fall steigender Abkühlraten von nadeligem Ferrit hin zu Bainit zu verändern. Dieses wiederum reduzierte die Zähigkeitseigenschaften des Schweißgutes dieses Nb-legierten Stahls. Dieses Verhalten wurde in den beiden anderen Stählen nicht beobachtet. Ein zweiter Hauptpunkt dieser Arbeit war die Ausbildung der Mikrostruktur in der Feinkorn- und Grobkorn-WEZ und deren Zähigkeitseigenschaften mit den sich verändernden Schweißparametern. Zu diesem Zweck wurden definierte Werkstoffzustände physikalisch simuliert, um die resultierende Mikrostruktur sowie das Austenitkorn-Wachstum zu charakterisieren. Die Mikrolegierungselemente bildeten dabei einen wesentlichen Faktor zur Begrenzung des Austenitkörner-Wachstums. Das Ausmaß der Austenit-Vergröberung in der WEZ war dabei stark abhängig von der Art und dem Volumenanteil der unterschiedlichen Ausscheidungen infolge der unterschiedlichen Mikrolegierung. Von allen dreiStählen zeigte die WEZ des Ti-legierten Grundwerkstoffes das geringste Kornwachstum als Folge des ausreichenden Umfangs von stabilen Ti-Ausscheidungen. Die Ausbildung von nadeligem Ferrit im Korn wurde dabei durch die Ti-Ausscheidungen unterstützt, da diese als bevorzugte Stellen der Nukleation des Ferrits dienten. Die Zähigkeit der WEZ erhöhte sich dabei infolge der Großwinkelgrenzen der feinen Ferrit-Platten. Aufgrund des kombinierten Effektes von Nb und Mo, welcher sich in der bevorzugten Ausbildung von unterem Bainit äußert, konnte die WEZ-Zähigkeit bei hohen Abkühlraten weiter verbessert werden. Im Fall eines größeren Wärmeeintrags bildete sich jedoch bevorzugt oberer Bainit, welcher wiederum die Zähigkeit reduzierte. Der abschließende experimentelle Teil der Arbeit konzentrierte sich auf das Verständnis der Mechanismen, die in bestimmten Fällen zur Erweichung (oder Softening) der WEZ führen. Dieses Erweichen äußerte sich in den unterschiedlichen Zugeigenschaften der geschweißten Verbindungen der Stähle. Dabei war die Bruchlage entweder in der erweichten WEZ oder im Grundwerkstoff, abhängig von den Schweißparametern sowie der Art des geschweißten Stahls. Im Ti-legierten Stahl führte dabei ein erhöhter Wärmeeintrag zur Vergrößerung der Erweichungszone. Dieses führte zu einer signifikanten Abnahme der Härte und anschließend zum Versagen in dieser erweichten Zone im Zugversuch. Die Veränderung der Bruchlage hin zum Grundwerkstoff wurde durch die Begrenzung des Wärmeintrags erreicht. Dieses Verhalten wurde nicht in den beiden anderen Stählen beobachtet. Dieses Verhalten zeigt, dass bereits kleine Unterschiede im Gehalt der Mikrolegierungselemente der Stähle zu großen Variationen in den Zugeigenschaften führten. Für alle drei Stähle, zeigten die Ti-enthaltenden Schweißverbindungen das am deutlichsten ausgeprägte Softening, gefolgt von den Ti+V-enthaltenden Schweißungen und schließlich den Nb-enthaltenden Schweißverbindungen. Das unterschiedliche Softening konnte dabei auf zwei Prozesse bezogen werden, die auch über zusätzliche Dilatometrie-Experimente gestützt wurden: die Phasenumwandlung und das Anlassverhalten. Im Ti-legiertem Stahl lag nach der Phasenumwandlung großformatiger Ferrit als Konsequenz der ursprünglich großen Austenitkörner vor. Dieses führte zu einer abgesenkten Härte dieses Stahls. Weiterhin resultierte die geringere Anlassbeständigkeit des Ti-legierten Stahls (gegenüber dem Nb-legierten Stahl) zu einem weiteren Softening der erweichten WEZ. Deswegen erwies sich diese Kombination aus Legierungszusammensetzung und Schweißwärmeeintrag als kritisch, gestützt durch die Experimente am gleichen S690QL Stahl. Die vorliegende Arbeit hebt den wesentlichen Einfluss der Mikrolegierungselemente auf die Schweißmikrostrukturen und die mechanischen Eigenschaften der Schweißverbindungen hervor. Die Kenntnis dieser empfindlichen Balance zwischen Legierungskonzept des entsprechenden Stahls und geeigneten Schweißparametern ist als kritisch für das fertige Produkt anzusehen. Dazu stellt diese Arbeit spezifische Empfehlungen und Ergebnisse zur Verfügung, um die korrekte Schweißpraxis zu gewährleisten als auch für die Zusammensetzung mikrolegierter hochfester Stähle. N2 - High-strength steels are favoured materials in the industry for production of safe and sustainable structures. The main technology used for joining the components of such steel is fusion welding. Steel alloy design concepts combined with advanced processing technologies have been extensively investigated during the development of High-Strength Low-Alloy (HSLA) steels. However, very few studies have addressed the issue of how various alloy designs, even with limited microalloy addition, can influence the properties of high-strength steel welds. In high-strength steel welding practices, the challenges regarding microstructure evolution and the resulting mechanical properties variation, are of great interest. The main focus is the debate regarding the role of microalloy elements on phase transformation and weld performance. Limited Heat Affected Zone (HAZ) softening and limited austenite grain coarsening are significant design essentials, but the primary goal is to ensure excellent toughness and tensile properties in the steel weld. To achieve this purpose, microalloy elements such as Ti, Nb, or V were intentionally added to modern high-strength steels. The focus of this work was to understand the mechanical properties of HSLA steels resulting from differences in alloy design after joining by modern welding processes. To begin, three microalloyed S690QL steels (Nb, Ti, and Ti+V addition) were investigated. Optical microscopy confirmed that similar mixtures of tempered bainite and martensite predominated the parent microstructure in the three steels, different types of coarse microalloy precipitates were also visible. These precipitates were analysed by using a thermodynamic-based software and then identified by Transmission Electron Microscopy (TEM). Results of mechanical testing revealed that all three steels performed above the standard toughness and tensile strength values, but with varied yielding phenomena. During the welding operation, each of the three steels was joined by using the same filler material. The fused weld metal was influenced by the high dilution of microalloyed elements in the base metal, this was significantly pronounced during the modified spray arc welding technique. As a result, the Nb-containing steel exhibited sufficient amounts of alloy pick-up to transition the microstructure in the weld metal from acicular ferrite to bainite as cooling rate was increased, leading to reduced toughness. This was not observed with the other two steels. A second focus was made on the microstructure Evolution and toughness properties of the coarse and fine grained HAZ as welding parameters changed. In order to characterise the microstructure and austenite grain growth behaviour, physical simulations were conducted. The microalloy precipitates were found to be a dominant factor restricting the austenite grain coarsening. The extent of Austenite coarsening in the HAZ is closely related to the type and volume fraction of each microalloy precipitate. Among the three steels, the Ti-containing HAZ exhibited the smallest extent of grain growth due to the sufficient amount of stable Ti-rich precipitates. Microalloy Addition also markedly influenced the subsequent phase transformation in the HAZ. The formation of intragranular acicular ferrite was promoted by Ti-rich precipitate, acting as favourable nucleation sites of ferrite. This structure enhanced the HAZ toughness owing to fine, high-angle boundaries of ferrite plates. The synergistic effect of Nb and Mo elements was beneficial to improve the HAZ toughness at fast cooling rates by promoting fine lower bainite formation. At high heat input, large upper bainite was formed which caused reduced toughness. The final set of experimental work was concentrated on understanding the HAZ softening mechanisms that influenced variations in the tensile properties of the welded joints. The tensile failure in the softened HAZ or base material depended on the welding parameters and the type of steel being joined. In Ti-containing steel, increased heat Input extended the softened zone width, which caused a significant decrease in hardness and then resulted in failure in this area. Therefore, limited heat Input was used to shift failure position to base material. But this was not observed in the other two steels. Hence, small differences in microalloy addition exhibited large variation in tensile properties. Among the three steels, Ti-containing welds were found to have the most pronounced softening, followed by Ti+V-containing welds and finally Nb-containing welds. This varied softening phenomenon was related to two significant processes supported by the results of additional dilatometry simulation: phase transformation and tempering behaviour. In the Ti-containing steel, the phase Transformation product ferrite was large-sized, as a consequence of initial large austenite grains. This led to the decreased corresponding hardness of the Ti-containing steel. Furthermore, lower tempering resistance in Ti-containing steel as compared to Nb-containing steel, resulted in additional softening effect in the softened HAZ. Therefore, steel alloy identification and heat Input during welding were critical, proven by the experimentation within the same S690QL steel grade. This work emphasised the influence of microalloy elements on weld microstructure and mechanical properties in welded joints. Knowledge of this delicate balance between steel alloy design and appropriate welding parameters is critical for the end product. Thus, this work provides specific recommendations and results to ensure proper welding practice and steel design of microalloyed high-strength steels. T3 - BAM Dissertationsreihe - 155 KW - Microalloyed steel KW - Weld microstructure KW - HAZ softening KW - Mechanical properties PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-391574 SN - 978-3-9818270-4-0 SN - 1613-4249 VL - 155 SP - 1 EP - 183 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-39157 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Götschel, S. A1 - Maierhofer, Christiane A1 - Müller, Jan P. A1 - Rothbart, Nick A1 - Weiser, M. T1 - Quantitative defect reconstruction in active thermography for fiber-reinforced composites N2 - Carbon-fiber reinforced composites are becoming more and more important in the production of light-weight structures, e.g., in the automotive and aerospace industry. Thermography is often used for non-destructive testing of These products, especially to detect delaminations between different layers of the composite. In this presentation, we aim at methods for defect reconstruction from thermographic measurements of such carbon-fiber reinforced composites. The reconstruction results shall not only allow to locate defects, but also give a quantitative characterization of the defect properties. We discuss the simulation of the measurement process using finite element methods, as well as the experimental validation on flat bottom holes. Especially in pulse thermography, thin boundary layers with steep temperature gradients occurring at the heated surface need to be resolved. Here we use the combination of a 1D analytical solution combined with numerical solution of the remaining defect equation. We use the simulations to identify material Parameters from the measurements. Finally, fast heuristics for reconstructing defect geometries are applied to the acquired data, and compared for their accuracy and utility in detecting different defects like back surface defects or delaminations. T2 - 19th World Conference on Non-Destructive Testing 2016 CY - München, Germany DA - 13.06.2016 KW - Active thermography KW - Numerical simulation KW - Time-resolved thermogram KW - Thermal wave PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-366644 UR - https://www.wcndt2016.com/Programme/show/Th-4-C-4 VL - 2016 SP - Th.4.C.4-1 EP - Th.4.C.4-10 AN - OPUS4-36664 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Marotzke, Christian A1 - Feldmann, Titus T1 - Nonlinear time dependent behaviour of epoxy resins N2 - The nonlinear behaviour of epoxy resins is studied on standard tensile tests. A strain field measurement system is applied (Aramis) in order to monitor local strains. The residual strain is measured by recovering the specimens for up to 68 hours after unloading. The time span the specimen is exposed to load has a large influence on the creeping process and the residual strain after recovering. This is studied by comparison of instantaneous unloading with keeping the specimen under permanent load for thirty minutes. It is shown that moderate differences in the initial strain can lead to large differences in the creep behaviour as well as in the residual strain. T2 - 37th Risø International Symposium on Materials Science CY - Risø, DK DA - 05.09.2016 KW - composites KW - epoxy resin KW - viscoelasticity KW - plasticity PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-378552 DO - https://doi.org/10.1088/1757-899X/139/1/012035 SN - 1757-8981 VL - 139 SP - Article 012035, 1 EP - 8 PB - IOP Publishing CY - London AN - OPUS4-37855 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pavlovic, Mato A1 - Müller, Christina A1 - Heckel, Thomas A1 - Zoёga, Andreas T1 - Reliability analysis of the ultrasonic inspection system for the inspection of hollow railway axles N2 - Axles are safety critical train components that are subjected to significant cyclic loading during operation. If the crack is initiated in the axle, cyclic loading will lead to crack propagation. To maintain structural integrity, axles must be periodically inspected for fatigue cracks in the material. Deutsche Bahn uses mechanized ultrasonic inspection system to inspect hollow railway axles. The inspections are performed from the bore surface, using several conventional transducers with different incident angles, inspecting the axle along the entire length. As with the every safety critical system, the reliability of these inspections must be determined with regard to their flaw detection capabilities. Traditionally this is done according to the relevant standards for railway vehicles. To investigate the capability of the NDT system more thoroughly, we want to evaluate the capability of the inspection system to detect flaws by means of probability of detection (POD) curves. It will be shown that other parameters, beside the size of the crack, for example crack position in the axle, influence the detection of the crack. The influence of these parameters was evaluated using ultrasonic simulation. The evaluation served as an input for the manufacturing of the flaws in the real scale axle. Once these axles are inspected and the data evaluated, using data from both measurement and simulation, we will express the POD of the crack as function of influencing parameters using the multiparameter POD model. T2 - 19th Wolrd Conference on Nondestructive Testing CY - Munich, Germany DA - 13.06.2016 KW - POD KW - Railway KW - Axle KW - Safety KW - Reliability KW - Ultrasonics PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-366996 VL - 2016/158 SP - Tu.3.D.5 PB - Deutsche Gesellschaft für zerstörungsfreie Prüfung (DGZfP) CY - Berlin AN - OPUS4-36699 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pavlovic, Mato A1 - Müller, Christina A1 - Ronneteg, U. T1 - Reliability Analysis of the Phased-Array Ultrasonic System used for the Inspection of Friction Stir Welds N2 - The canister for the permanent storage of spent nuclear fuel used by SKB in Sweden consists of a cast iron insert surrounded by a five centimetre thick shell of copper. It is a safety critical component and in order to secure long-term structural integrity non-destructive methods are used to inspect 100% of the volume of each canister, before it is disposed of in the repository. One of the critical components that requires inspection is a sealing weld, joining the copper tube and the lid. The friction stir weld is inspected using an ultrasonic phased array system. The area of the weld is inspected with several inspection channels with different angles and varying coverage. To make sure that no defects that might occur in the weld are overseen, the reliability of the inspection must be quantified. The reliability of NDT is usually quantified with the probability of detection curves. The influence of the parameters that might influence the POD of the flaws in the weld is investigated analysing the experimental results, as well as with a help of a numerical simulation of the inspection. T2 - 19th Wolrd Conference on Nondestructive Testing CY - Munich, Germany DA - 13.06.2016 KW - NDT KW - Ultrasonic KW - Reliability KW - POD KW - Copper KW - FSW KW - JLH PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-366982 VL - 2016/158 SP - We.4.E.5 PB - Deutsche Gesellschaft für zerstörungsfreie Prüfung (DGZfP) CY - Berlin AN - OPUS4-36698 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Pittner, Andreas A1 - Fabry, Çağtay T1 - Abschlussbericht IGF 17.923 N: "Sensorgestütztes MSG-Engspaltschweißen von Feinkornstählen mit modifizierter Prozessführung im Dickblechbereich" N2 - Die im Forschungsvorhaben erzielten Ergebnisse zeigen konkrete technische Lösungen für die automatisierte Anwendung des MSG Engspaltschweißen, sowohl mittels optischer als auch prozessorientierter Sensorik, und sprechen damit ein breites Spektrum möglicher Anwender, insbesondere KMU, an. Die Seitenführung des Brenners auf Basis der optischen Messgrößen stellt eine robuste und einfach zu implementierende Möglichkeit zur Nahtverfolgung dar. Für die Höhenführung über der Schweißnaht wurde neben der Lösung mittels optischer Messverfahren zusätzlich eine direkt darauf aufbauende Möglichkeit zur Implementierung eines Lichtbogensensors abgeleitet. Das Vorgehen konnte sowohl für Sprühlichtbogenprozesse als auch bei Verwendung von Impulslichtbogenprozessen erfolgreich angewendet werden. Die zur Sicherstellung eines gleichmäßigen Flankeneinbrandes entwickelte Pendelregelung ist ebenfalls für unterschiedliche Lichtbogenarten einsetzbar und muss vom Anwender auch beim Einsatz einer großen Bandbreite unterschiedlicher Prozessparameter nahezu nicht konfiguriert werden. Neben der im Rahmen der Verfahrensprüfung untersuchten Pendelraupentechnik konnte die Übertragbarkeit des Vorgehens auch auf die Strichraupentechnik anhand von gezielten Schweißversuchen aufgezeigt werden. Die zunächst auf Basis der optischen Messwerte ausgelegte Füllgradregelung konnte die vorgesehenen Spaltvariationen von 18 bis 24 mm im Rahmen der durchgeführten Verfahrensprüfung ausgleichen. Die Ableitung eines äquivalenten Lichtbogensensors durch Kopplung beider Messprinzipien wurde am Laufzeitende des Vorhabens aufgezeigt, konnte jedoch durch zeitliche Beschränkung nicht für die Verfahrensprüfung berücksichtigt werden. In Absprache mit dem projektbegleitenden Ausschuss wurde die Entwicklung der Prozessregelung für das Vorhaben auf Schweißungen in Wannenlage und Grundwerkstoffe der Güte S355J2 beschränkt. Die Qualifizierung des Verfahrens unter Einsatz der beschriebenen Regelalgorithmen nach DIN EN ISO 15614-1 konnte für alle betrachteten Spaltbreiten zwischen 18 und 24 mm anhand einer 50 mm dicken Demonstratorprobe nachgewiesen werden. KW - Schutzgasschweißen KW - MSG-Engspaltschweißen KW - Prozesssteuerung KW - Lichtbogensensorik KW - Prozessregelung KW - GMAW KW - Narrow gap GMAW KW - GMAW control KW - Arc-sensing PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-390934 SP - 1 EP - 38 AN - OPUS4-39093 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - de Oliveira Guilherme Buzanich, Ana T1 - The versatility of X-ray absorption spectroscopy (XAS) for exploring new materials in collaborative research N2 - With increasing demand and environmental concerns, researchers are exploring new materials that can perform as well or better than traditional materials while reducing environmental impact. X-ray absorption spectroscopy (XAS) enables unique atom-specific tool to probe the electronic structure of materials. The BAM plays a central role in this highly collaborative research. The BAMline, a real-life sample materials research beamline, at the Berlin Synchrotron BESSY-II, provides unique insights into materials’ electronic and chemical structure at different time and length scales. This enables real-time optimization of material properties and performance for various applications, such as energy storage and conversion, catalysis, and corrosion resistance. This talk provides an overview of the analytical methods and sample environments of the BAMline and addresses its potential for further advances in sustainable materials research. T2 - International symposium of radiation physics (ISRP-16) CY - Lisbon, Portugal DA - 01.09.2024 KW - XAS KW - Time-resolved studies KW - Operando KW - Corrosion KW - Electrochemistry PY - 2024 AN - OPUS4-60996 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stephan-Scherb, Christiane T1 - Early stages of high temperature oxidation/sulfidation studied by synchrotron x-ray diffraction and spectroscopy N2 - Ferritic high temperature alloys are widely used as boiler tube and heat exchanger materials in coal, biomass and co-fired power plants. All technologies have in common that the applied materials are exposed to different temperatures, process pressures and reactive atmospheres that lead to a change of the material properties and a further degradation of the material. Material changes caused by aging in highly corrosive and toxic gases such as SO2 are mainly studied ex situ after the reaction is finished. The solid material is deposited in the atmosphere for a certain period of time, and material changes are then examined by various microscopic techniques such as optical microscopy (OM), electron microprobe analysis (EMPA), scanning electron microscopy (SEM and TEM) and X-ray diffraction (XRD). Nevertheless, extensive efforts were made to study material changes of high temperature alloys under oxidizing and reducing atmospheres by environmental scanning electron microscopy or in situ TEM techniques However, the possibilities of microscopic in situ techniques are very limited for the use of highly corrosive and toxic gases such as SO2. Since Sulfur induced corrosion at temperatures relevant for coal and biomass fired power plants, which is causing breakaway oxidation and sulfide precipitation at grain boundaries, is still of scientific interest, the current work focuses on the effect of SO2 in an initial stage of corrosion of ferritic alloys. For the analysis of early stages of combined oxidation and sulphidation processes of Fe-Cr model alloys the usage of a light furnace to conduct a rapid reactive annealing experiment is feasible. Previous studies presented distinct results of the influence of chromium on early high temperature corrosion by SO2 by this technique and subsequent classical metallographic analyses. However, it is still not possible to trace the corrosion mechanism in real time by conducting single aging experiments. The current work introduces two different approaches to study the initial stages of high temperature oxidation processes by applying above state of the art X-ray diffraction and spectroscopy methods. One part focuses on the real time observation of the formation of corrosion products such as oxides and sulfides by energy dispersive X-ray diffraction (EDXRD). The potential of this technique to study crystallization and growth processes of thin films in a reactive environment in real time was previously shown for different compound semiconductors. This approach was now applied to follow oxidation and sulphidation processes of ferritic model alloys in SO2 and SO2/H2O environments. The diffraction signals of the X-rays were detected during the corrosion process and the peak area and positions were analyzed as a function of time. This procedure enables monitoring external oxide growth and material loss in real time in an early stage of corrosion. The other part of the current work presents the possibilities of X-ray absorption near edge structure spectroscopy (XANES) to characterize oxide scales and their growth mechanisms. Precise phase identification and quantification of corrosion products in a multi-phase oxide/sulfide scale is a pre-requisite to understand diffusion paths of metal ions and gas components. It is a challenging task to distinguish structurally similar reaction products such as Fe3O4 and FeCr2O4 especially in thin films with texture effects by diffraction. To illustrate for example Cr-out diffusion of an alloy throughout an inner and external oxide scale the differentiation of Fe3O4 and FeCr2O4 is indispensable. XANES uses the photoionization effect at the metal absorption edge in an aging product and accesses by this structural and chemical information. The current work uses XANES at the Fe-K and Cr-K absorption edge to identify various aging products grown as thin layers on alloys after short time aging experiments. A reaction chamber for combining high temperature oxidation experiments with surface sensitive X-ray absorption near edge structure spectroscopy will be introduced and first results of XANES on scales at high temperatures will be presented. T2 - ISHOC 2018 CY - Matsue, Japan DA - 22.10.2018 KW - Corrosion KW - Sulfidation KW - In situ KW - Diffraction KW - XANES PY - 2018 AN - OPUS4-47278 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - da Silva, T. R. A1 - Matos, P. R. de A1 - Durlo Tambara, Luís Urbano A1 - Marvila, M. T. A1 - de Azevedo, A. R. G. T1 - A review on the performance of açaí fiber in cementitious composites: Characteristics and application challenges N2 - This paper aimed to perform an exploratory literature review, focusing on the aspects of hydration and rheological properties of cementitious composites with açaí fibers. The use of natural fibers as a reinforcement in cementitious matrices has been widely studied, and açaí fiber is a promising option due to its unique characteristics. However, there is still a lack of knowledge regarding the correlation between fiber parameters and the technological properties of composites, which limits the development of new applications, such as 3D printing. The review provided an overview of the main characteristics of açaí fibers and the parameters for their application in cementitious matrices. Alkali treatment with 5% NaOH solution for 1 h shows increased mechanical and physical properties in açaí fibers. Despite the potential advantages of these composites, they pose challenges due to the different fiber surface treatment and interfacial transitions and the processing conditions of the fibers. Although small addition of açaí fibers slightly decreases the cement hydration process, keeping the cross-compatibility index high (>95). To overcome these challenges, it is necessary to evaluate the rheological behavior of cementitious materials with açaí fibers, which has not been reported in the literature. By doing so, it will be possible to optimize the processing conditions and develop new applications, such as additive manufacturing, which has never been explored with açaí fibers. KW - Natural fibers KW - Açaí fiber KW - Portland cement KW - Alternative materials PY - 2023 DO - https://doi.org/10.1016/j.jobe.2023.106481 SN - 2352-7102 VL - 71 IS - 106481 SP - 1 EP - 21 PB - Elsevier Ltd. CY - Amsterdam AN - OPUS4-57326 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Brieger, C. A1 - Melke, J. A1 - van der Bosch, N. A1 - Reinholz, Uwe A1 - Riesemeier, Heinrich A1 - de Oliveira Guilherme Buzanich, Ana A1 - Krishna Kayarkatte, M. A1 - Derr, I. A1 - Schökel, A. A1 - Roth, C. ED - de Oliveira Guilherme Buzanich, Ana T1 - A combined in-situ XAS–DRIFTS study unraveling adsorbate induced changes on Pt nanoparticle structure N2 - The adsorption behavior of Platinum nanoparticles was studied for the as-received catalyst (under inert gas), under hydrogen and CO atmosphere using our newly designed in-situ cell. X-ray Absorption Spectroscopy (XAS) and Diffuse Reflectance Infrared Fourier Transform Spectroscopy (DRIFTS) experiments were performed simultaneously with high data quality. Structural information and the type of adsorbate could be revealed via Extended X-ray Absorption Fine Structure (EXAFS) analysis, Δμ X-ray Absorption Near Edge Structure analysis (Δμ XANES) and in-situ DRIFTS. The as-received catalyst showed sub-surface oxygen and O(n-fold). Under CO atmosphere only CO(atop) was found. Reversible adsorbate induced changes of the Pt nanoparticle structure were derived from changes in the Pt-Pt coordination number and the corresponding bond distance. Under reducing conditions (H2, CO) a significant increase in both values occurred. Temperature dependent desorption of CO revealed a gradual shift from Pt-CO to Pt-O. Reoxidation was clearly assigned to strong metal support interaction from the SiO2 support. KW - X-ray absorption spectroscopy KW - DRIFTS KW - XANES KW - CO adsoprtion KW - Platinum KW - String metal support interaction KW - Silica support KW - Adsorbates KW - Infrared spectroscopy PY - 2016 DO - https://doi.org/10.1016/j.jcat.2016.03.034 SN - 0021-9517 VL - 339 SP - 57 EP - 67 PB - Elsevier AN - OPUS4-38367 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yusenko, Kirill A1 - de Oliveira Guilherme Buzanich, Ana A1 - Radtke, Martin T1 - Studies of high-entropy alloys using x-ray absorption fine structure at the bamline N2 - BAM line is multipurpose high-energy beamline. To extend studies of multicomponent alloys using EXAFS we perform own research and user experiments requiring multiedge spectroscopy, high-temperature and chemically aggressive sample environments. Our study of multicomponent alloys and high-entropy alloys open new perspectives in understanding their reactivity, corrosion, phase transformations and local ordering. T2 - SPP2006: large scale facilities CY - Online meeting DA - 02.11.2021 KW - Synchrotron studies KW - High-entropy alloys KW - EXAFS PY - 2021 AN - OPUS4-54016 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Durlo Tambara, Luís Urbano A1 - Matos, P. R. de A1 - Lima, G. T. S. A1 - Silvestro, L. A1 - Rocha, J.C. A1 - Campos, C. E. M. de A1 - Gleize, P. J. P. T1 - Influence of Nanosilica and Superplasticizer Incorporation on the Hydration, Strength, and Microstructure of Calcium Sulfoaluminate Cement Pastes N2 - This study investigated the effect of incorporating three types of nanosilica (NS), two powders, and one colloidal suspension on the hydration, strength, and microstructure of calcium sulfoaluminate (CSA) cement pastes prepared with and without a superplasticizer (SP). X-ray diffraction, Fourier transform infrared spectroscopy, scanning electron microscopy (SEM), and compressive strength tests were performed after 2, 5, and 28 days of hydration. The results showed that both NS powders delayed cement hydration at an early age, which was attributed to particle agglomeration (confirmed by dynamic light scattering). Whereas well-dispersed colloidal NS did not significantly affect the hydration of CSA at the investigated ages. SP incorporation improved the dispersion of CSA cement particles, resulting in a 10% increase in the degree of hydration of ye’elimite at 28 days for the system without NS. Conversely, when the SP was incorporated in NS-containing mixtures, it hindered cement hydration of the systems with powdered NS, but did not significantly affect the cement hydration of the system containing colloidal NS. The SEM images suggested that the SP changed the ettringite morphology, thereby negatively affecting the mechanical strength of the CSA pastes. KW - Calcium sulfoaluminate (CSA) cement KW - Nanosilica (NS) KW - Hydration KW - Microstructure PY - 2023 DO - https://doi.org/10.1061/JMCEE7.MTENG-15570 SN - 0899-1561 VL - 35 IS - 7 SP - 04023216 PB - ASCE AN - OPUS4-57404 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bruna, F. G. A1 - Prokop, M. A1 - Bystron, T. A1 - Loukrakpam, R. A1 - Melke, J. A1 - Lobo, C. M. S. A1 - Fink, M. A1 - Zhu, M. A1 - Voloshina, E. A1 - Kutter, M. A1 - Hoffmann, H. A1 - Yusenko, Kirill A1 - de Oliveira Guilherme Buzanich, Ana A1 - Röder, B. A1 - Bouzek, K. A1 - Paulus, B. A1 - Roth, C. T1 - Following adsorbed intermediates on a platinum gas diffusion electrode in H3PO3‑containing electrolytes using in situ X‑ray absorption spectroscopy N2 - One of the challenges of high-temperature polymer electrolyte membrane fuel cells is the poisoning of the Pt catalyst with H3PO4. H3PO4 is imbibed into the routinely used polybenzimidazole-based membranes, which facilitate proton conductivity in the temperature range of 120−200 °C. However, when leached out of the membrane by water produced during operation, H3PO4 adsorbs on the Pt catalyst surface, blocking the active sites and hindering the oxygen reduction reaction (ORR). The reduction of H3PO4 to H3PO3, which occurs at the anode due to a combination of a low potential and the presence of gaseous H2, has been investigated as an additional important contributing factor to the observed poisoning effect. H3PO3 has an affinity toward adsorption on Pt surfaces even greater than that of H2PO4 −. In this work, we investigated the poisoning effect of both H3PO3 and H3PO4 using a half-cell setup with a gas diffusion electrode under ambient conditions. By means of in situ X-ray absorption spectroscopy, it was possible to follow the signature of different species adsorbed on the Pt nanoparticle catalyst (H, O, H2PO4 −, and H3PO3) at different potentials under ORR conditions in various electrolytes (HClO4, H3PO4, and H3PO3). It was found that H3PO3 adsorbs in a pyramidal configuration P(OH)3 through a Pt−P bond. The competition between H3PO4 and H3PO3 adsorption was studied, which should allow for a better understanding of the catalyst poisoning mechanism and thus assist in the development of strategies to mitigate this phenomenon in the future by minimizing H3PO3 generation by, for example, improved catalyst design or adapted operation conditions or changes in the electrolyte composition. KW - H3PO4 life cycle KW - XAS KW - In situ coupling KW - High-temperature fuel cells KW - Δμ XANES KW - H3PO3 PY - 2022 DO - https://doi.org/10.1021/acscatal.2c02630 SN - 2155-5435 VL - 12 IS - 18 SP - 11472 EP - 11484 PB - ACS CY - Washington, DC AN - OPUS4-55815 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lutz, C. A1 - Hampel, S. A1 - Ke, X. A1 - Beuermann, S. A1 - Turek, T. A1 - Kunz, U. A1 - de Oliveira Guilherme Buzanich, Ana A1 - Radtke, Martin A1 - Fittschen, U. T1 - Evidence for redox reactions during vanadium crossover inside the nanoscopic water-body of Nafion 117 using X-ray absorption near edge structure spectroscopy N2 - A major source of capacity fade of the common vanadium redox flow battery (VRFB) is the vanadium ion transport through the separator. However, different transport models disagree significantly in the diffusion coefficient for the different V species and the influence of different transport mechanisms. The underlying hypothesis of this work is that reactions inside the membrane are partly responsible for these discrepancies. Accordingly, it was investigated if redox reactions inside the nanoscopic water body of Nafion 117 can occur. X-ray absorption near edge structure spectroscopy (XANES) was used to distinguish between the different V species inside hydrated Nafion 117 and novel PVDF-based membranes. It was validated that the speciation of vanadium can be performed using the pre-edge peak energy and intensity. The experiments were performed as follows: strips of the membrane were exposed from one site to a V3+ solution (green) and from the other site to a VO2+ solution (yellow). The ions could diffuse into the membrane from both sides. A change of color of the membrane strip was observed. The blue color in the middle of the strip indicated that VO2+ was formed where V3+ and VO2+ got in contact. Using XANES this reaction inside Nafion was proven. KW - PVDF-Based membrane KW - VRFB KW - Vanadium speciation KW - XANES KW - Nafion 117 PY - 2020 DO - https://doi.org/10.1016/j.jpowsour.2020.229176 VL - 483 SP - 229176 PB - Elsevier B.V. AN - OPUS4-51719 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Simon, Sebastian A1 - Gluth, Gregor A1 - Peys, A. A1 - Onisei, S. A1 - Banerjee, D. A1 - Pontikes, Y. T1 - The fate of iron during the alkali-activation of synthetic (CaO-)FeOx-SiO2 slags: An Fe K-edge XANES study N2 - Slags from the nonferrous metals industry have great potential to be used as feedstocks for the production of alkali-activated materials. Until now, however, only very limited information has been available about the structural characteristics of these materials. In the work presented herein, synthetic slags in the CaO–FeOx–SiO2 system, representing typical compositions of Fe-rich slags, and inorganic polymers (IPs) produced from the synthetic slags by activation with alkali Silicate solutions have been studied by means of X-ray absorption near-edge structure (XANES) spectroscopy at the Fe K-edge. The iron in the slags was largely Fe2+, with an average coordination number of approximately 5 for the iron in the amorphous fraction. The increase in average oxidation number after alkali-activation was conceptualized as the consequence of slag dissolution and IP precipitation, and employed to calculate the degrees of reaction of the slags. The degree of reaction of the slags increased with increasing amorphous fraction. The iron in the IPs had an average coordination number of approximately 5; thus, IPs produced from the Fe-rich slags studied here are not Fe-analogs of aluminosilicate geopolymers, but differ significantly in terms of structure from the latter. KW - Alkali-activated slag KW - Inorganic polymers KW - Iron speciation KW - Nonferrous slag KW - X-ray absorption near-edge structure KW - X-ray absorption spectroscopy PY - 2018 DO - https://doi.org/10.1111/jace.15354 SN - 1551-2916 SN - 0002-7820 VL - 101 IS - 5 SP - 2107 EP - 2118 PB - John Wiley & Sons, Inc. AN - OPUS4-43880 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Grengg, C. A1 - Koraimann, G. A1 - Ukrainczyk, N. A1 - Rudic, O. A1 - Luschnig, S. A1 - Gluth, Gregor A1 - Radtke, Martin A1 - Dietzel, M. A1 - Mittermayr, F. T1 - Cu- and Zn-doped alkali activated mortar – Properties and durability in (bio)chemically aggressive wastewater environments N2 - Metakaolin-based alkali activated mortars (AAM) - with and without CuSO4·5H2O and ZnO addition (mass ratio Mn+/solid binder 0.08% to 1.7%) - were casted and exposed within an extensive long-term field campaign over the period of 20 months to a sewer basin, strongly affected by biogenic acid corrosion. (Un-)exposed AAM were tested regarding their physicochemical and microstructural properties, bioreceptivity and overall durability. Metal addition led to a retarding effect during alkali-activation reaction, as well as to an increase in open porosity of up to 3.0% and corresponding lower compressive strength of up to 10.9%. Reduced microbial colonization and diversity were observed on AAM with Cu, while Zn addition led to increased biodiversity. We propose that the observed higher durability of Cu-doped AAM is due to antibacterial effects and associated reduction of biogenic acid production, superseding overall negative effects of metal-dosage on physical material properties. Observed lower durability of Zn-doped AAM was related to combined negative physicochemical and microbial effects. KW - Microbially induced corrosion KW - Alkali-activated materials KW - Biogenic acid corrosion KW - Biogene Schwefelsäurekorrosion KW - MIC PY - 2021 DO - https://doi.org/10.1016/j.cemconres.2021.106541 SN - 0008-8846 VL - 149 SP - 1 EP - 15 PB - Elsevier CY - Oxford AN - OPUS4-53070 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wintzheimer, S. A1 - Szczerba, Wojciech A1 - de Oliveira Guilherme Buzanich, Ana A1 - Kashiwaya, S. A1 - Klein, A. A1 - Jaegermann, W. A1 - Toupance, T. A1 - Shmeliov, A. A1 - Nicolosi, V. A1 - Heuzé, K. A1 - Mandel, K. A1 - Dembski, S. T1 - Discovering the determining parameters for the photocatalytic activity of TiO2 colloids based on an anomalous dependence on the specific surface area N2 - The photocatalytic (PC) performance of titanium dioxide (TiO2) nanoparticles strongly depends on their specific surface, the presence of crystal defects, their crystal phase, and the exposed crystal facets. In order to understand which of these factors contributes most significantly to the PC activity of TiO2 colloids, all of them have to be individually analyzed. This study entails the synthesis of five anatase nanocrystal samples. By maintaining the same reactant ratios as well as hydrothermal sol–gel synthesis route and only varying the autoclaving time or temperature, different crystallite sizes are obtained under comparable experimental conditions. A decrease in PC performance with increase in specific surface area is found. Such an unexpected counterintuitive result establishes the basis for a better understanding of the crucial factors that ultimately determine the PC activity. These are investigated by studying nanocrystals bulk and surface structure and morphology using a selection of complementary analysis methods (X-ray photoelectron spectroscopy (XPS), X-ray absorption fine structure (XAFS), X-ray diffraction (XRD)…). It is found that a change in the nanocrystal morphology from an equilibrium state truncated tetragonal bipyramid to a more elongated rod-like structure accompanied by an increase in oxygen vacancies is responsible for an augmented PC activity of the TiO2 nanocrystals. KW - Ti-based colloids KW - Photocatalysis KW - Spectroscopy KW - XAFS PY - 2018 DO - https://doi.org/10.1002/ppsc.201800216 SN - 0934-0866 SN - 1521-4117 VL - 35 IS - 9 SP - 1800216, 1 EP - 10 PB - Wiley Online Library AN - OPUS4-46068 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lin, R. A1 - Li, X. A1 - Krajnc, A. A1 - Li, Z. A1 - Li, M. A1 - Wang, W. A1 - Zhuang, L. A1 - Smart, S. A1 - Zhu, Z. A1 - Appadoo, D. A1 - Harmer, J. R. A1 - Wang, Z. A1 - de Oliveira Guilherme Buzanich, Ana A1 - Beyer, S. A1 - Wang, L. A1 - Mali, G. A1 - Bennett, T. D. A1 - Chen, V. A1 - Hou, J. T1 - Mechanochemically Synthesised Flexible Electrodes Based on Bimetallic Metal–Organic Framework Glasses for the Oxygen Evolution Reaction N2 - The melting behaviour of metal–organic frameworks (MOFs) has aroused significant research interest in the areas of materials science, condensed matter physics and chemical engineering. This work first introduces a novel method to fabricate a bimetallic MOF glass, through meltquenching of the cobalt-based zeolitic imidazolate Framework (ZIF) [ZIF-62(Co)] with an adsorbed ferric coordination complex. The high-temperature chemically reactive ZIF-62-(Co) liquid facilitates the formation of coordinative bonds between Fe and imidazolate ligands, incorporating Fe nodes into the framework after quenching. The resultant Co–Fe bimetallic MOF glass therefore shows a significantly enhanced oxygen evolution reaction performance. The novel bimetallic MOF glass, when combined with the facile and scalable mechanochemical synthesis technique for both discrete powders and surface coatings on flexible substrates, enables significant opportunities for catalytic device Assembly KW - Electrodes KW - MOF KW - OER KW - XANES KW - XAS KW - Bimetallic frameworks PY - 2022 DO - https://doi.org/10.1002/anie.202112880 VL - 61 IS - 4 SP - e202112880 PB - Wiley AN - OPUS4-54018 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Akhmetova, Irina A1 - Schuzjajew, K. A1 - Wilke, M. A1 - de Oliveira Guilherme Buzanich, Ana A1 - Rademann, K. A1 - Roth, C. A1 - Emmerling, Franziska T1 - Synthesis, characterization and in situ monitoring of the mechanochemical reaction process of two manganese(II)-phosphonates with N-containing ligands N2 - Two divalent manganese aminophosphonates, manganese mono (nitrilotrimethylphosphonate) (MnNP3) and manganese bis N-(carboxymethyl)iminodi(methylphosphonate)) (Mn(NP2AH)2), have been prepared by mechanochemical synthesis and characterized by powder X-ray diffraction (PXRD). The structure of the novel compound Mn(NP2AH)2 was determined from PXRD data. MnNP3 as well as Mn(NP2AH)2 exhibits a chain-like structure. In both cases, the manganese atom is coordinated by six oxygen atoms in a distorted octahedron. The local coordination around Mn was further characterized by extended X-ray absorption fine structure. The synthesis process was followed in situ by synchrotron X-ray diffraction revealing a three-step reaction mechanism. The asprepared manganese(II) phosphonates were calcined on air. All samples were successfully tested for their suitability as catalyst material in the oxygen evolution reaction. KW - Mechanochemistry KW - In situ KW - XRD PY - 2018 DO - https://doi.org/10.1007/s10853-018-2608-6 SN - 0022-2461 SN - 1573-4803 VL - 53 IS - 19 SP - 13390 EP - 13399 PB - Springer Science + Business Media B.V. AN - OPUS4-45673 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Henning, Ricky A1 - Sturm, Patrick A1 - Kühne, Hans-Carsten A1 - Keßler, S. A1 - Gluth, Gregor T1 - Untersuchungen zur Wärmeentwicklung von hybriden Zementen N2 - Die Hauptfunktion von Verschlussbauwerken für End- und Zwischenlager von radioaktiven Abfällen besteht in der Erhaltung der geologischen Barriere. Vor allem soll ein potenzieller Stofftransport durch eine möglichst geringe Permeabilität des Bauwerks verhindert bzw. auf vernachlässigbare Werte herabgesetzt werden. Die in-situ-Permeabilität des Verschlussbauwerks steht dabei in direktem Zusammenhang mit dessen Poren- und Makrostruktur, welche bei Bauwerken auf Basis von Beton insbesondere durch Schwind-verformungen und durch thermisch induzierte Rissbildung infolge der Reaktionswärmeentwicklung des Bindemittels gestört werden kann. Die Betone müssen daher neben einer hohen chemischen Langzeitstabilität auch eine geringe bzw. langsame Wärmeentwicklung während der Erhärtungsreaktionen aufweisen. Als hybride Zemente werden Mischungen aus Portlandzement, Betonzusatzstoffen und einem alkalischen Aktivator bezeichnet. Dabei können u. a. Alkalisulfate, Alkalicarbonate, Alkalisilicate und Alkalihydroxide als Aktivatoren zum Einsatz kommen. Aufgrund ihrer hohen chemischen Stabilität im salinaren Milieu sind Betone aus solchen Zementen potenziell besonders gut als Verfüllmaterial für End- und Zwischenlager im Steinsalz geeignet. In der vorliegenden Studie wurden daher hybride Zemente hinsichtlich ihrer Wärmeentwicklung in einem isothermen Kalorimeter sowie hinsichtlich Phasenbestand und Festigkeiten untersucht. Hybride Zementleime wurden auf Basis von Portlandklinker, Hüttensandmehl, Flugasche und Natriumsulfat hergestellt und die Zusammensetzungen systematisch variiert, um den Einfluss der Komponenten auf Wärmeentwicklung, Phasenbestand und mechanische Eigenschaften der Leime zu untersuchen; zusätzlich wurden zu Vergleichszwecken ein Zementleim auf Basis der Betonrezeptur M2 sowie eine alkalisch aktivierte Flugasche untersucht. T2 - 2. Tage der Standortauswahl CY - Online meeting DA - 11.02.2021 KW - Hybride Zemente KW - Hydratationswärme KW - Kalorimetrie PY - 2021 SP - 137 EP - 139 AN - OPUS4-52216 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - de Oliveira Guilherme Buzanich, Ana T1 - The versatility of XAS@BAM for real-time in situ electrocatalysis in collaborative materials research N2 - With the global push toward sustainable energy technologies, the development of efficient and durable electrocatalysts has become a research priority. Real-time in situ studies are essential to understand the dynamic behavior of catalysts under operational conditions. X-ray absorption spectroscopy (XAS) offers a unique, element-specific probe of electronic and structural changes at the active sites of electrocatalysts during electrochemical reactions. At BAM, collaborative research efforts leverage the advanced capabilities of the BAMline at the Berlin Synchrotron BESSY-II to study electrocatalytic materials under realistic working conditions. As a dedicated materials research beamline, the BAMline enables in situ and operando XAS across different time and length scales, making it ideally suited for monitoring catalytic transformations in real time. This presentation highlights the analytical strengths and sample environments developed for electrochemical cells at BAM, showcasing their application to electrocatalysis for energy conversion (e.g., water splitting, CO₂ reduction). Emphasis will be placed on how these insights contribute to the rational design and real-time optimization of functional materials for a sustainable energy future. T2 - MATSUS Konferenz CY - Valencia, Spanien DA - 20.10.2025 KW - Operando KW - XAS KW - In situ KW - Electrocatalysis PY - 2025 AN - OPUS4-64493 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thünemann, Andreas T1 - (Bio)polymers tune the catalytic activity of silver nanoparticles N2 - We report on the development of ultra-small core-shell silver nanoparticles synthesized by an up-scaled modification of the polyol process. It is foreseen to use these thoroughly characterized particles as reference material to compare the catalytic and biological properties of functionalized silver nanoparticles. Small-angle X-ray scattering (SAXS) analysis reveal a narrow size distribution of the silver cores with a mean radius of RC = 3.0 nm and a distribution width of 0.6 nm. Dynamic light scattering (DLS) provides a hydrodynamic radius of RH = 10.0 nm and a PDI of 0.09. The particles’ surface is covered with poly(acrylic acid) (PAA) forming a shell with a thickness of 7.0 nm, which provides colloidal stability lasting for more than six months at ambient conditions. The PAA can be easily exchanged by biomolecules to modify the surface functionality. Replacements of PAA with glutathione (GSH) and bovine serum albumin (BSA) have been performed as examples. We demonstrate that the particles effectively catalyze the reduction of 4-nitrophenol to 4-aminophenol with sodium borohydride. The tunable catalytic activity of (436 ± 24) L g-1 s-1 is the highest reported in literature for silver nanoparticles. T2 - POLYDAYS 2016 CY - Potsdam, Germany DA - 28.09.2016 KW - Nanoparticles KW - Small-angle X-ray scattering KW - SAXS KW - Silver PY - 2016 AN - OPUS4-37622 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Vogler, Nico T1 - Charakterisierung von Bauteiloberflächen mittels laserbasierter Rauigkeitsmessung T2 - Tagung Werkstoffprüfung 2013 - Fortschritte in der Werkstoffprüfung für Forschung und Praxis CY - Neu-Ulm, Germany DA - 28.11.2013 PY - 2013 AN - OPUS4-29917 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Qureshi, Navid A1 - Morrow, Ryan A1 - Eltoukhy, Samar A1 - Grinenko, Vadim A1 - de Oliveira Guilherme Buzanich, Ana A1 - Onykiienko, Yevhen A. A1 - Kulbakov, Anton A1 - Inosov, Dmytro S. A1 - Adler, Peter A1 - Valldor, Martin T1 - Noncollinear Magnetic Structures in the Chiral Antiperovskite β-Fe2SeO N2 - We present the magnetic properties of the chiral, polar, andpossibly magnetoelectric antiperovskite β-Fe2SeO as derived from magnet-ization and specific-heat measurements as well as from powder neutrondiffraction and Mössbauer experiments. Our macroscopic data unambig-uously reveal two magnetic phase transitions at TN1 ≈ 103 K and TN2 ≈ 78K, while Rietveld analysis of neutron powder diffraction data reveals anoncollinear antiferromagnetic structure featuring magnetic moments inthe a−b plane of the trigonal structure and a ferromagnetic moment alongc. The latter is allowed by symmetry between TN1 and TN2, weakly visible inthe magnetization data yet unresolvable microscopically. While theintermediate phase can be expressed in the trigonal magnetic spacegroup P31, the magnetic ground state is modulated by a propagation vectorq = (1/2 1/2 0) resulting in triclinic symmetry and an even more complexlow-temperature spin arrangement which is also reflected in the Mö ssbauer hyperfine patterns indicating additional splitting of Fesites below TN2. The complex noncollinear spin arrangements suggest interesting magnetoelectric properties of this polar magnet. KW - EXAFS KW - Antiperovskite KW - Magnetic structure PY - 2024 DO - https://doi.org/10.1021/acs.inorgchem.4c02916 SN - 0020-1669 VL - 63 IS - 48 SP - 22712 EP - 22720 PB - American Chemical Society (ACS) AN - OPUS4-63116 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Smekhova, A. A1 - Kuzmin, A. A1 - Siemensmeyer, K. A1 - Abrudan, R. A1 - Reinholz, Uwe A1 - de Oliveira Guilherme Buzanich, Ana A1 - Schneider, M. A1 - Laplanche, G. A1 - Yusenko, Kirill T1 - Inner relaxations in equiatomic single-phase high-entropy Cantoralloy N2 - The superior properties of high-entropy multi-functional materials are strongly connected with their atomic heterogeneity through many different local atomic interactions. The detailed element-specific studies on a local scale can provide insight into the primary arrangements of atoms in multicomponent systems and benefit to unravel the role of individual components in certain macroscopic properties of complex compounds. Herein, multi-edge X-ray absorption spectroscopy combined with reverse Monte Carlo simulations was used to explore a homogeneity of the local crystallographic ordering and specific structure relaxations of each constituent in the equiatomic single-phase facecentered cubic CrMnFeCoNi high-entropy alloy at room temperature. Within the considered fitting approach, all five elements of the alloy were found to be distributed at the nodes of the fcc lattice without any signatures of the additional phases at the atomic scale and exhibit very close statistically averaged interatomic distances (2.54 – 2.55 Å) with their nearest-neighbors. Enlarged structural displacements were found solely for Cr atoms. The macroscopic magnetic properties probed by conventional magnetometry demonstrate no opening of the hysteresis loops at 5 K and illustrate a complex character of the long-range magnetic order after field-assisted cooling in ± 5 T. The observed magnetic behavior is assigned to effects related to structural relaxations of Cr. Besides, the advantages and limitations of the reverse Monte Carlo approach to studies of multicomponent systems like high-entropy alloys are highlighted. KW - Magnetism KW - High-entropy alloys KW - Reverse Monte Carlo (RMC) KW - Element-specific spectroscopy KW - Extended X-ray absorption fine structure (EXAFS) KW - X-ray absorption near edge structure (XANES) PY - 2022 DO - https://doi.org/10.1016/j.jallcom.2022.165999 SN - 0925-8388 VL - 920 SP - 1 EP - 31 PB - Elsevier AN - OPUS4-55457 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Szczerba, Wojciech A1 - Schneider, M. A1 - Żukrowski, J. A1 - de Oliveira Guilherme Buzanich, Ana A1 - Riesemeier, Heinrich A1 - Sikora, M. A1 - Mandel, K. T1 - Spectroscopic Study of the Role of Metal Ions in the Adsorption Process of Phosphate in Nanoscaled Adsorbers Based on Metal (Zn/ Fe/Zr) Oxyhydroxides N2 - Currently great effort is made to find materials and technologies for the recycling of phosphate from wastewater. Herein, we present an in-depth study of the Phosphate adsorption mechanism of a promising adsorber material, a Zn−Fe−Zr oxyhydroxide-based nanostructured precipitate. The behavior of the multicomponent nanomaterial, consisting of both crystalline and amorphous parts, is investigated via X-ray absorption fine structure spectroscopy and Mössbauer spectroscopy, revealing the importance of the nanostructured composition for the phosphate adsorption. We found evidence that adsorption takes place especially in the vicinity of iron sites in the amorphous part of the material. KW - Zn-Fe-Zr nanoparticles KW - Adsorption of phosphate KW - XAFS KW - Catalysis PY - 2017 DO - https://doi.org/10.1021/acs.jpcc.7b04773 SN - 1932-7447 VL - 121 IS - 45 SP - 25033 EP - 25042 PB - ACS Publications AN - OPUS4-43348 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yun, Tae Gyu A1 - Chen, Boqiang A1 - Wells, Sarah A1 - Lim, Younghwan A1 - Kim, Jun Seop A1 - de Oliveira Guilherme Buzanich, Ana A1 - Radtke, Martin A1 - Waegele, Matthias M. A1 - Risch, Marcel A1 - Grimaud, Alexis ED - de Oliveira Guilherme Buzanich, Ana T1 - Extrinsic and Intrinsic Factors Governing the Electrochemical Oxidation of Propylene in Aqueous Solutions N2 - The electrochemical synthesis of commoditychemicals such as epoxides and glycols offers a sustainablealternative to conventional methods that involve hazardouschemicals. Efforts to improve the yield and selectivity of propyleneoxidation using Pd-based catalysts have been shown to be highlysensitive to applied potential, pH, and electrochemical cell design.Record efficiencies and yields were obtained by substitution ofPdO by 4d or 5d transition metals, including Pt, with thus far littlerationale regarding the origin for the improvement. Throughelectrochemical analysis, scanning transmission electron micros-copy, X-ray absorption spectroscopy, and surface-enhanced infraredabsorption spectroscopy, we investigated the mechanism ofpropylene oxidation on Pd-based catalysts. We demonstrate thatadsorbates forming on PdO, where Pd adopts a square-planar coordination [PdO4], differ from that forming on the surface ofoxidized metallic Pd catalysts with an oxo intermediate mediating propylene oxidation on PdO. We further show that Pt substitutionin PdO does not modify this oxo intermediate. Varying pH, we found that the onset for propylene oxidation is pH independent,indicating a potential-determining step where the proton is not involved in and similar reaction pathway in acidic and near-neutralconditions. Finally, our work undoubtedly demonstrates that high Faradaic efficiency toward propylene glycol and propylene oxideformation, such as those previously reported in the literature, can be achieved by means of electrode engineering and mastery ofmass transport and local pH. Notably, we achieved ≈100% faradaic efficiency for propylene glycol at 1.7 V vs RHE in acidic mediausing a Pt-substituted PdO catalyst loaded onto a gas diffusion electrode. KW - XAS KW - Electrochemistry KW - Popylene oxidation KW - 4d metals PY - 2025 DO - https://doi.org/10.1021/jacs.5c02585 SN - 0002-7863 VL - 147 IS - 14 SP - 12318 EP - 12330 PB - American Chemical Society (ACS) AN - OPUS4-63112 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - de Oliveira Guilherme Buzanich, Ana T1 - The versatility of X-ray absorption spectroscopy (XAS) for exploring new materials in collaborative research N2 - From Physics Engineer at FCUL in Lisbon to senior scientist at the Federal Institute for Materials Research and Testing (BAM) in Berlin, Germany. In this seminar, a personal journey using X-rays as a tool to probe different types of materials will be given. Examples of applications relevant to our society demonstrate how versatile and useful X-rays are T2 - Forschungsseminar an der FCUL (Univesity of Lisbon) CY - Online meeting DA - 25.10.2024 KW - XAS KW - Time-resolved studies KW - Operando KW - Corrosion KW - Electrochemistry PY - 2024 AN - OPUS4-61597 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - de Oliveira Guilherme Buzanich, Ana T1 - Time resolved in situ monitoring of mechanochemical transformations by X-ray absorption spectroscopy (XAS) N2 - Mechanochemical reactions promise a new direction for environmentally benign preparation of materials, and has been dubbed by IUPAC as one of the 10 chemical innovations that will change our world. Despite this significant promise, very little is known about the mechanisms that drive mechanochemical transformations, posing significant barriers to realizing their full potential. To this end, there is growing need to follow mechanochemical reactions in situ and in real time. We here describe advances in the development and application of XAS methods to monitor material synthesis in real time under mechanochemical conditions. We demonstrate the generality of our approaches by describing mechanochemical syntheses of materials by both vibratory ball milling and by Resonant Acoustic Mixing (RAM), where a time resolution of 1 second is for a whole XAS spectrum was achieved. Moreover, we describe how spectroscopic methods can be coupled to diffraction-based approaches, thereby providing new dimensions in understanding mechanochemical synthesis. T2 - Advances X ray Analytics Seminar at TU Berlin CY - Berlin, Germany DA - 14.06.2022 KW - XAS KW - Mechanochemistry KW - Time resolved KW - In situ PY - 2022 AN - OPUS4-56259 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Flatken, M. A. A1 - Radicchi, E. A1 - Wendt, R. A1 - de Oliveira Guilherme Buzanich, Ana A1 - Härk, E. A1 - Pascual, J. A1 - Mathies, F. A1 - Shargaieva, O. A1 - Prause, A. A1 - Dallmann, A. A1 - De Angelis, F. A1 - Hoell, A. A1 - Abate, A. T1 - Role of the Alkali Metal Cation in the Early Stages of Crystallization of Halide Perovskites N2 - ABX3 metal halide perovskites revolutionized the research and development of new optoelectronics, including solar cells and light-emitting diodes. Processing polycrystalline thin films from precursor solutions is one of the core advantages of these materials since it enables versatile and cost-effective manufacturing. The perovskite film morphology, that is, continuous substrate coverage and low surface roughness, is of paramount importance for highly efficient solar cells and optoelectronic devices in general. Controlling the chemistry of precursor solutions is one of the most effective strategies to manage the perovskite film morphology. Herein, we show the fundamental influence of the A-site cation composition on the perovskite precursor arrangement and the consequent film formation. Extended X-ray absorption fine structure spectroscopy and small-angle X-ray scattering give unprecedented insights into the complex structural chemistry of the perovskite precursors and, in particular, their repulsive interactions as a crucial parameter for colloidal stability. Combining these techniques with in situ grazing incidence wide-angle X-ray scattering during thin-film formation allows us to identify the mechanism for using alkali metals as a decisive criterion to control the colloidal stability of the perovskite precursor and thus the thin-film morphology. We illustrate the fundamental principle behind the systematic use of alkali metals regardless of whether they are incorporated in the lattice or not. Hence, this work provides tools to selectively control the morphology and crystal growth in present and future systems KW - MAPbI3 perovskites KW - Halide Perovskites KW - X-ray absorption spectroscopy PY - 2022 DO - https://doi.org/10.1021/acs.chemmater.1c03563 SN - 0897-4756 VL - 34 IS - 3 SP - 1121 EP - 1131 PB - American Chemical Society AN - OPUS4-54713 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Greiser, Sebastian T1 - 29Si-27Al NMR to verify and distinguish Qn(mAl) sites in zeolites and geopolymers N2 - One-part-geopolymers, produced by addition of water to a mixture of solid silica and sodium alumi-nate, are a less exhaustively studied approach to form geopolymeric binders. Depending on the silica source, the reaction products show significant amounts of zeolite Na-A besides amorphous compounds. Previously, 29Si MAS NMR has been used to analyze the chemical structure of such one-part geopolymers, having crystalline structures and amorphous phases (Q2, Q3, Q4). In this work, pure zeolites and three different one-part-geopolymers cured for 1 day were investigated by 29Si-27Al TRAPDOR NMR. It was used to identify aluminum phases in overlapping silicon sites. Zeolites Na-X (Si/Al=1.4) and Na-Y (Si/Al=2.7) served as model systems to measure the TRAPDOR effect of the structural units Q4(mAl). Both materials show several Q4(mAl) signals, which are all separated by their chemical shifts. The more aluminum surrounds the silicon tetrahedron the higher are the normalized TRAPDOR difference signals (S0/∆S). The intensity ratios between Q4(mAl) to Q4({m-1}Al) of these signals is fixed but vary slightly between both zeolites. These results are transferred to the complex geopolymer structure. T2 - 57th Experimental nuclear magnetic resonance conference CY - Pittsburgh, PA, USA DA - 10.04.2016 KW - NMR KW - 29Si-27Al TRAPDOR MAS KW - Geopolymer KW - One-part formulation KW - Rice husk ash PY - 2016 AN - OPUS4-35864 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhang, Rui A1 - Russo, Patrícia A. A1 - de Oliveira Guilherme Buzanich, Ana A1 - Jeon, Taeyeol A1 - Pinna, Nicola T1 - Hybrid organic–inorganic transition-metal phosphonates as precursors for water oxidation electrocatalysts N2 - Efficient water oxidation catalysts are required for the development of water splitting technologies. Herein, the synthesis of layered hybrid NiFephenylphosphonate compounds from metal acetylacetonate precursors and phenylphosphonic acid in benzyl alcohol, and their Oxygen evolution reaction performance in alkaline medium, are reported. The hybrid particles are formed by inorganic layers of NiO6 and FeO6 distorted octahedra separated by bilayers of the organic group, and template the Formation in situ of NiFe hydroxide nanosheets of sizes between 5 and 25 nm and thicknesses between 3 and 10 nm. X-ray absorption spectroscopy measurements suggest that the hybrid also acts as a template for the local structure of the metal sites in the active catalyst, which remain distorted after the transformation. Optimum electrocatalytic activity is achieved with the hybrid compound with a Fe content of 16%. The combination of the synergistic effect between Ni and Fe with the structural properties of the hybrid results in an efficient catalyst that generates a current density of 10 mA cm−2 at an overpotential of 240 mV, and also in a stable catalyst that operates continuously at low overpotentials for 160 h. KW - Water oxydation catalysis KW - EXAFS PY - 2017 DO - https://doi.org/10.1002/adfm.201703158 SN - 1616-301X SN - 1616-3028 VL - 27 IS - 40 SP - Article 1703158, 1 EP - 11 PB - WILEY-VCH Verlag CY - Weinheim AN - OPUS4-42783 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thünemann, Andreas T1 - Characterization of silver nanoparticles in cell culture medium containing fetal bovine serum N2 - Nanoparticles are being increasingly used in consumer products worldwide, and their toxicological effects are currently being intensely debated. In vitro tests play a significant role in nanoparticle risk assessment, but reliable particle characterization in the cell culture medium with added fetal bovine serum (CCM) used in these tests is not available. As a step toward filling this gap, we report on silver ion release by silver nanoparticles, and changes in the particle radii and in their protein corona when incubated in CCM. Particles of a certified reference material (CRM), p1, and particles of a commercial silver nanoparticle material, p2, were investigated. The colloidal stability of p1 is provided by the surfactants polyethylene glycole-25 glyceryl trioleate and polyethylene glycole-20 sorbitan monolaurate, whereas p2 is stabilized by polyvinylpyrrolidone (PVP). Dialysis of p1 and p2 reveal that their silver ion release rates in CCM are much larger than in water. Particle characterization was performed with asymmetrical flow field-flow fractionation (FFF), small-angle X-ray scattering (SAXS), dynamic light scattering (DLS) and electron microscopy. p1 and p2 have similar hydrodynamic radii of 15 nm and 16 nm, respectively. The silver core radii are 9.2 and 10.2 nm. Gel electrophoresis and subsequent peptide identification reveal that albumin is the main corona component of p1 and p2 after incubation in CCM, which consists of Dulbeccos Modified Eagle Medium with 10% fetal bovine serum added. T2 - 6th International Colloids Conference CY - Berlin, Germany DA - 19.06.2016 KW - SAXS KW - Nanoparticle KW - Silver KW - Albumin PY - 2016 AN - OPUS4-36639 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Launert, B. A1 - Rhode, Michael A1 - Kromm, Arne A1 - Pasternak, H. A1 - Kannengießer, Thomas ED - Olden, T.-M. ED - Muransky, O. ED - Edwards, L. T1 - Residual stress influence on the flexural buckling of welded I-girders N2 - The nonlinear analysis became a common tool to precisely assess the load-bearing behavior of steel beam and column members. The failure level is significantly influenced by different types of imperfections, among geometric also structural imperfections (residual stresses). Here are still gaps in the knowledge. Nowadays, 3-D welding simulation developed to a level where it could provide reliable estimation of weld-induced distortion and residual stresses. Nevertheless, modelling and computational effort are still in a less practicable range. In this study a simplified procedure to implement residual welding stresses in continuous large scale members is proposed and the influence on the ultimate limit state of slender members in compression is evaluated for two common structural steel grades. The results showed significant improvements in the utilization of load bearing capacity compared with simplified design methods. The comparatively general approach in this study offers potential for future optimization. T2 - ICRS 2016 - 10th International Conference on Residual Stresses CY - Sydney, Australia DA - 03.07.2016 KW - Stability Design KW - Finit Element Method KW - 2-D Welding Simulation KW - Inherent Strain KW - Plasticity-based Analysis PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-389210 SN - 978-1-94529117-3 SN - 978-1-94529117-6 DO - https://doi.org/10.21741/9781945291173-19 SN - 2474-395X VL - 2 SP - 109 EP - 114 PB - Materials Research Forum LLC CY - Millersville (PA), USA AN - OPUS4-38921 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne A1 - Rhode, Michael A1 - Launert, B. A1 - Dixneit, Jonny A1 - Kannengießer, Thomas A1 - Pasternak, H. ED - Olden, T.-M. ED - Muransky, O. ED - Edwards, L. T1 - Combining sectioning method and X-ray diffraction for evaluation of residual stresses in welded high strength steel components N2 - Residual stresses and distortions in welded I-girders for steel construction are relevant when evaluating the stability of steel beams and column members. The application of high strength steels allows smaller wall thicknesses compared to conventional steels. Therefore, the risk of buckling has to be considered carefully. Due to the lack of knowledge concerning the residual stresses present after welding in high strength steel components conservative assumptions of their level and distribution is typically applied. In this study I-girders made of steels showing strengths of 355 MPa and 690 MPa were welded with varying heat input. Due to the dimension of the I-girders and the complex geometry the accessibility for residual stress measurement using X-ray diffraction was limited. Therefore, saw cutting accompanied by strain gauge measurement has been used to produce smaller sections appropriate to apply X-ray diffraction. The stress relaxation measured by strain gauges has been added to residual stresses determined by X-ray diffraction to obtain the original stress level and distribution before sectioning. The combination of both techniques can produce robust residual stress values. From practical point of view afford for strain gauge application can be limited to a number of measuring positions solely to record the global amount of stress relaxation. X-ray diffraction can be applied after sectioning to determine the residual stresses with sufficient spatial resolution. T2 - ICRS 2016 - 10th International Conference on Residual Stresses CY - Sydney, Australia DA - 03.07.2016 KW - Welding KW - Residual Stress KW - Sectioning Method KW - X-Ray Diffraction KW - Component Testing PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-389206 SN - 978-1-94529117-3 SN - 978-1-94529117-6 DO - https://doi.org/10.21741/9781945291173-28 SN - 2474-395X VL - 2 SP - 163 EP - 168 PB - Materials Research Forum LLC CY - Millersville (PA), USA AN - OPUS4-38920 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Herbst, Tristan T1 - Konzept zur ganzheitlichen Nachhaltigkeitsbewertung des Abbruchs und der Aufbereitung von Mauerwerk N2 - Mit der vorliegenden Arbeit wurde ein methodisches Konzept zur ganzheitlichen Nachhaltigkeitsbewertung des Abbruchs und der Aufbereitung von Mauerwerk bereitgestellt. Das Bewertungskonzept ermöglicht einen ganzheitlichen Vergleich verschiedener Szenarien für den Abbruch und die Aufbereitung von Mauerwerk unter Berücksichtigung der Anwendung von Mauerwerkbruch und aussortierter Fremdstoffe zur Verwertung. Es kombiniert die Kosten-Wirksamkeitsanalyse, die Stoffflussanalyse, die Ökobilanzierung, die Betrachtung sozialer Aspekte und Wirtschaftlichkeitsbetrachtungen bei gleichzeitiger Berücksichtigung der Materialqualitäten. Das Bewertungskonzept basiert im Kern auf der Kosten-Wirksamkeitsanalyse (KWA) mit der Erweiterung um das Gesamtwirksamkeitswert-Kosten-Verhältnis. Hiermit können sowohl monetäre als auch nicht monetäre Effekte beurteilt werden. Ausgangspunkt der KWA ist ein klar definiertes Zielsystem. Im vorliegenden Fall wurden aus der EU-Abfallrahmenrichtlinie, dem Kreislaufwirtschaftsgesetz und der EU-Bauproduktenverordnung die vier Generalziele „Mensch und Umwelt“, „Ressourcenschonung“, „Ausreichende Materialqualität“ sowie „Wirtschaftlichkeit“ abgeleitet. Die Generalziele "Mensch und Umwelt" und "Ressourcenschonung" wurden weiter in Hauptziele, Ziele und Unterziele unterteilt. Die Quantifizierung und Beurteilung dieser beiden Generalziele erfolgt im Rahmen der Wirksamkeitsanalyse. Zur Quantifizierung der abstrakten Ziele wurden konkrete und messbare Zielkriterien ausgewählt, die üblicherweise bei der Ökobilanzierung und sozialorientierten Betrachtungen verwendet werden, z. B. Umweltauswirkungen, Material- und Energieverbrauch. Nach Ermittlung einer Gesamtwirksamkeit und den anfallenden Kosten für jedes Szenario wird das Gesamtwirksamkeit-Kosten-Verhältnis je Szenario errechnet. Dieses Verhältnis bildet die Grundlage für die abschließende Reihung der untersuchten Szenarien entsprechend ihrer nachhaltigkeitsbezogenen Wertigkeit im Sinne der europäischen und deutschen Kreislaufwirtschaft. Mit dem Konzept wird zukünftigen Nutzern eine strukturierte und methodische Bewertungsgrundlage als Planungsinstrument für Abbruchprojekte an die Hand gegeben. Gleichzeitig werden die Nutzer für bestehende Gestaltungsvarianten für den Abbruch und die Aufbereitung von Mauerwerk sowie für die vielfältigen Anwendungsmöglichkeiten von Mauerwerkbruch sensibilisiert. T3 - BAM Dissertationsreihe - 151 KW - Nachhaltigkeit KW - Kosten- und Wirksamkeitsanalyse KW - Mauerwerkbruch KW - Abbruch KW - Aufbereitung PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-384853 SN - 978-3-9817853-8-8 SN - 1613-4249 VL - 151 SP - 1 EP - 146 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-38485 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Drzymala, Sarah T1 - Instrumental analysis, metabolism and toxicity of cis- and trans-zearalenone and their biotransformation products N2 - Trans-Zearalenone(ZEN)is a non-steroidal estrogenic mycotoxin which frequently contaminates cereal grains worldwide. Ingestion of food and feed containing ZEN causes numerous mycotoxicoses in animals and possibly humans with pronounced estrogenic effects. Due to the trans-configurated double bond, ZEN isomerizes to the cis-configuration upon the influence of light. This work investigates the instrumental analysis, metabolism and toxicity of ZEN and cis- ZEN. The first part focused on the determination of ZEN in edible oils. Due to a maximum level of 400 µg/kg ZEN in the European Union (EU), reliable analytical methods are needed. A comprehensive method comparison proved dynamic covalent hydrazine chemistry (DCHC) to be the most suitable approach. Thus, an automated solid phase extraction (SPE) coupled online to high performance liquid chromatography (HPLC) was developed with the novelty of a covalent SPE step comprising the DCHC principle. The automated online system allows an accurate, selective and reliable quantification of ZEN in edible oils in compliance with EU performance criteria while significantly reducing workload and thereby personnel costs. In contrast to ZEN, reference standards and analytical methods are missing for cis- ZEN which causes a lack of data on the occurrence, fate and risks of cis-ZEN. Therefore, a native and an isotopically labeled cis-ZEN standard were synthesized and implemented in an existing stable isotope dilution analysis HPLC tandem mass spectrometry (HPLC-MS/MS) method. Using this method, a large extent of cis-ZEN formation was observed for ZEN contaminated maize germ oils when exposed to daylight which confirms that cis-ZEN can be a relevant food contaminant and should be considered in the analysis of food and feed. Furthermore, this work investigated the in vitro phase I metabolism of ZEN and cis-ZEN in rat and human liver microsomes by using HPLC-MS and -MS/MS analyses. The metabolic pathways of cis-ZEN were found to be essentially similar to ZEN including reduction and oxidation reactions generating α- and β-cis- zearalenol as well as 13- and 15-OH-cis-ZEN. A previously unidentified oxidative metabolic pathway for both isomers of ZEN results in the formation of cis-ZEN-11,12-oxide and ZEN-11,12-oxide in human liver microsomes. The estrogenicity of cis-ZEN and its reductive metabolites was assessed using the E-Screen assay. cis-ZEN proved to be slightly more estrogenic than ZEN. Biotransformation of cis-ZEN to β-cis-ZEL corresponds to a detoxification, whereas metabolism to α-cis-ZEL resembles a metabolic activation as its estrogenicity considerably exceeds that of cis-ZEN. The catecholic metabolites can be expected to show a decreased estrogenicity as demonstrated for 15-OH- ZEN. Independent of the estrogenic effects, the catecholic and epoxidic metabolites identified in this work can be expected to act genotoxic and carcinogenic. The epoxides in particular could fundamentally change the widely accepted view of ZEN causing adverse effects exclusively through endocrine disrupting actions. T3 - BAM Dissertationsreihe - 152 KW - Hydrazinchemie KW - Isotopenstandard KW - SPE-HPLC Automatisierung KW - Zearalenon KW - Isomerisierung PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-386016 SN - 978-3-9817853-9-5 SN - 1613-4249 VL - 152 SP - 1 EP - 160 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-38601 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Daum, Werner A1 - Hofmann, Detlef A1 - Basedau, Frank A1 - Brandes, K. A1 - Kubowitz, P. ED - Curbach, M. ED - Opitz, H. ED - Scheerer, S. ED - Hampel, T. T1 - Erweiterte Strukturabbildung von Brücken mit adaptiven mathematischen Modellen zur Lösung aktueller noch ungelöster Probleme N2 - Health monitoring von größeren Strukturen erfordert die Betrachtung der gesamten Struktur, indem sowohl jener Bereich, der experimentell behandelt wird, als auch derjenige, der einer analytischen mechanischen Untersuchung unterzogen wird, in einem Gesamtzusammenhang erfasst wird. Die umfassende Behandlung des Problems gelingt dann in einer Gesamtmatrix, die im Beitrag vorgestellt wird. Auf eine Erweiterung der Methode zur Detektierung anwachsender Schädigungen wird hingewiesen. KW - Structural Health Monitoring KW - Schadensdetektion KW - Adaptives mathematisches Modell PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:bsz:14-qucosa-201229 SN - 1613-6934 VL - Konstruktiver Ingenieurbau Dresden IS - 43 SP - 183 EP - 188 PB - Institut für Massivbau, TU Dresden CY - Dresden AN - OPUS4-43371 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lehmann, Jens A1 - Burkert, Andreas T1 - KorroPad - Beurteilung der Korrosionsbeständigkeit von Oberflächen nichtrostender Stähle N2 - Mit dem KorroPad Verfahren ist es dem Anwender möglich den Zustand der Passivschicht nichtrostender Stähle auf sehr einfache und schnelle Weise einschätzen zu können. Das Verfahren eignet sich dazu, den Grad der Passivität in Abhängigkeit der Umgebungsbedingungen und der Zeit nachzuvollziehen. Dies ermöglicht dem Anwender und Verarbeiter von nichtrostenden Stählen, die Lagerungsbedingungen und –zeiten einer frisch bearbeiteten Stahloberfläche zu ermitteln, welche für die Ausbildung einer stabilen Passivschicht notwendig sind, bevor diese risikoarm eingesetzt werden kann. Wie die hier dargestellten Beispiele und auch weitere zahlreiche praktische Anwendungen gezeigt haben, eignet sich das KorroPad ebenfalls für die Identifikation kritischer Prozessparameter bei der Verarbeitung nichtrostender Stähle. Mit dem Verfahren lassen sich viele prozessbedingte Einflussfaktoren auf die Oberflächengüte wie auch auf den Werkstoff charakterisieren. Aufgrund der schnellen und einfachen Auswertung der Prüfergebnisse können positive wie auch negative Veränderungen hinsichtlich der Passivschichtstabilität zügig erkannt werden. Dies ermöglicht es dem Anwender schnell zu reagieren, um kritische Einflüsse zu korrigieren und um eine Optimierung von Inhouse-Prozessen durchzuführen. Weitere Einsatzgebiete sind im Bereich der Wareneingangs- und/oder Warenausgangskontrolle denkbar, überall wo es um die Frage der Passivschichtstabilität einer nichtrostenden Stahloberfläche geht. T2 - Fachtagung Bauwerksdiagnose - Praktische Anwendungen Zerstörungsfreier Prüfungen und Zukunftsaufgaben CY - Berlin, Germany DA - 25.02.2016 KW - Korrosionsschnelltest, Nichtrostender Stahl, Passivschicht, KorroPad PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-355146 SN - 978-3-940283-77-1 VL - 157 SP - 1 EP - 7 PB - Deutsche Gesellschaft für zerstörungsfreie Prüfung (DGZfP) CY - Berlin AN - OPUS4-35514 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pasternak, H. A1 - Launert, B. A1 - Kannengießer, Thomas A1 - Rhode, Michael T1 - Advanced residual stress assessment of plate girders through welding simulation N2 - This article provides an impression on potentials in applying nowadays welding simulation tools in construction design. This is carried out exemplary on plate girders from two structural steel grades. The calculated residual stresses are compared with measurements by sectioning method. It has been repeatedly stated that present Eurocode models fail to approximate the residual stresses. Especially for high strength steel (HSS) only limited information is available on realistic occurring residual stresses in typical I-girders. The investigations are aimed to give further guidance on these values. A few proposals on advanced models are discussed. T2 - MBST 2016 - Modern Building Materials, Structures and Techniques CY - Vilnius, Litunia DA - 26.05.2016 KW - Residual stresses KW - Plate girders KW - I-shape sections KW - High-strength steel KW - Welding simulation PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-392177 UR - http://www.sciencedirect.com/science/article/pii/S1877705817305192 DO - https://doi.org/10.1016/j.proeng.2017.02.013 SN - 1877-7058 IS - 172 SP - 23 EP - 30 PB - Elsevier CY - Amsterdam, Niederlande AN - OPUS4-39217 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gradt, Thomas A1 - Schneider, Thomas T1 - Tribological performance of MoS2 coatings in various environments N2 - Molybdenum disulfide (MoS₂) is a well-known solid lubricant for tribosystems running in vacuum or dry gases. Problems arise due to its sensitivity to humidity, which is a drawback for its application under ambient conditions. However, by using a physical vapor deposition (PVD) process, deposition parameters can be optimized not only to gain a coatings structure with favorable frictional properties but also to minimize the sensitivity to attack by water molecules. Therefore, an improved tribological behavior even under moist conditions can be achieved. MoS₂coatings are also candidates for being applied at cryogenic temperatures. They already have proven their suitability, e.g., for sliding support elements between superconducting magnets of the nuclear fusion-experiment Wendelstein 7-X. However, these coatings were exclusively produced for this particular application and the utilization for more common tribosystems may be precluded due to cost considerations. In view of a wider range of applications, pure and Cr containing PVD-MoS₂ coatings with an optimized structure were tested under varying environments including hydrogen gas and cryogenic temperatures. Results of the most promising variant are presented in this paper. KW - Solid lubrication KW - MoS2 KW - Extreme environments KW - Hydrogen KW - Cryogenic einvironment PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-381460 DO - https://doi.org/10.3390/lubricants4030032 SN - 2075-4442 VL - 32 IS - 4 PB - MPPI AG CY - Basel, Switzerland AN - OPUS4-38146 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gaebler, A. A1 - Moessinger, A. A1 - Goelden, F. A1 - Manabe, A. A1 - Goebel, M. A1 - Follmann, R. A1 - Koether, D. A1 - Modes, C. A1 - Kipka, A. A1 - Deckelmann, M. A1 - Rabe, Torsten A1 - Schulz, Bärbel A1 - Kuchenbecker, Petra A1 - Lapanik, A. A1 - Mueller, S. A1 - Haase, W. A1 - Jakoby, R. T1 - Liquid crystal-reconfigurable antenna concepts for space applications at microwave and millimeter waves N2 - Novel approaches of tunable devices for millimeter wave applications based on liquid crystal (LC) are presented. In the first part of the paper, a novel concept of a tunable LC phase shifter realized in Low Temperature Cofired Ceramics technology is shown while the second part of the paper deals with a tunable high-gain antenna based on an LC tunable reflectarray. The reflectarray features continuously beam scanning in between ±25°. Also first investigations on radiation hardness of LCs are carried out, indicating that LCs might be suitable for space applications. KW - Tunable antenna KW - Phase shifter KW - Liquid crystal KW - LTCC PY - 2009 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-194273 DO - https://doi.org/10.1155/2009/876989 SN - 1687-5877 VL - 2009 IS - Article ID 876989 SP - 1 EP - 7 PB - Hindawi Publishing Corporation CY - New York, NY, USA AN - OPUS4-19427 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Risse, Kerstin A1 - Nikiforidis, Constantinos V. A1 - Morris, Imogen A1 - Thünemann, Andreas A1 - Drusch, Stephan T1 - Regulating the heat stability of protein-phospholipid stabilised oil-water emulsions by changing the phospholipid headgroup or fatty acyl chain N2 - Stabilising oil–water emulsions remains a central challenge across food, pharmaceutical and cosmetic applications. β-lactoglobulin (β-LG) and phospholipids (PLs) can act synergistically at oil-water interfaces: PLs adsorb rapidly, while β-LG forms a viscoelastic protein network that enhances long-term stability. However, competitive adsorption between proteins and PLs can disrupt interfacial structure. In addition, for commercial production, emulsions are often exposed to heat treatment during or after manufacture, for instance due to food safety requirements. Yet, the combined effects of PL structure and heat treatment on interfacial organisation and emulsion stability remain poorly understood. Here we show that PL saturation and processing temperature jointly determine interfacial organisation, protein-PL interactions and emulsion stability. Using β-LG-PL emulsions, we combined ζ-potential measurements, small-angle X-ray scattering (SAXS), micro-differential scanning calorimetry (μDSC), X-ray diffraction and confocal laser scanning microscopy (CLSM) to link interfacial composition with functional stability. Below the β-LG denaturation temperature (≤75 °C), saturated PLs promoted partial unfolding of β-LG at the interface without displacement, producing mixed protein-PL networks with enhanced viscoelasticity and stability. Unsaturated PLs displaced β-LG, yielding less elastic interfaces and promoting protein aggregation in the bulk. At ≥75 °C, increased hydrophobicity intensified protein-protein interactions irrespective of PL type. Our findings reveal that saturated PLs shift the β-LG denaturation temperature upward by restricting molecular mobility, without preventing quaternary-level protein-protein interactions. Thermal denaturation, regardless of PL type, promoted interfacial multilayer formation at 90 °C. These results provide a mechanistic framework for tailoring emulsion stability via lipid saturation and processing temperature. KW - Small-angle X-ray scattering KW - SAXS KW - Nanostructure KW - Reference Method KW - Colloid KW - Nanoparticle PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-648956 DO - https://doi.org/10.1016/j.jcis.2025.139530 SN - 0021-9797 VL - 705 SP - 1 EP - 25 PB - Elsevier Inc. AN - OPUS4-64895 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Juling, S. A1 - Niedzwiecka, A. A1 - Böhmert, L. A1 - Lichtenstein, D. A1 - Selve, S. A1 - Braeuning, A. A1 - Thünemann, Andreas A1 - Krause, E. A1 - Lampen, A. T1 - Protein Corona Analysis of Silver Nanoparticles Links to Their Cellular Effects N2 - The breadth of applications of nanoparticles and the access to food-associated consumer products containing nanosized materials lead to oral human exposure to such particles. In biological fluids nanoparticles dynamically interact with biomolecules and form a protein corona. Knowledge about the protein corona is of great interest for understanding the molecular effects of particles as well as their fate inside the human body. We used a mass spectrometry-based toxicoproteomics approach to elucidate mechanisms of toxicity of silver nanoparticles and to comprehensively characterize the protein corona formed around silver nanoparticles in Caco-2 human intestinal epithelial cells. Results were compared with respect to the cellular function of proteins either affected by exposure to nanoparticles or present in the protein corona. A transcriptomic data set was included in the analyses in order to obtain a combined multiomics view of nanoparticle-affected cellular processes. A relationship between corona proteins and the proteomic or transcriptomic responses was revealed, showing that differentially regulated proteins or transcripts were engaged in the same cellular signaling pathways. Protein corona analyses of nanoparticles in cells might therefore help in obtaining information about the molecular consequences of nanoparticle treatment. KW - Silver nanoparticles KW - Protein KW - Small-angle X-ray scattering KW - SAXS PY - 2017 DO - https://doi.org/10.1021/acs.jproteome.7b00412 SN - 1535-3893 SN - 1535-3907 VL - 16 IS - 11 SP - 4020 EP - 4034 PB - Americal Chemical Society AN - OPUS4-42688 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Thünemann, Andreas A1 - Gruber, Alexandra A1 - Klinger, Daniel T1 - Amphiphilic Nanogels: Fuzzy Spheres with a Pseudo-Periodic Internal Structure N2 - Amphiphilic polymer nanogels (NGs) are promising drug delivery vehicles that extend the application of conventional hydrophilic NGs to hydrophobic cargoes. By randomly introducing hydrophobic groups into a hydrophilic polymer network, loading and release profiles as well as surface characteristics of these colloids can be tuned. However, very little is known about the underlying internal structure of such complex colloidal architectures. Of special interest is the question how the amphiphilic network composition influences the internal morphology and the “fuzzy” surface structure. To shine light into the influence of varying network amphiphilicity on these structural features, we investigated a small library of water-swollen amphiphilic NGs using small-angle X-ray scattering (SAXS). It was found that overall hydrophilic NGs, consisting of pure poly(N-(2-hydroxypropyl)methacrylamide) (PHPMA), display a disordered internal structure as indicated by the absence of a SAXS peak. In contrast, a SAXS peak is present for amphiphilic NGs with various amounts of incorporated hydrophobic groups such as cholesteryl (CHOLA) or dodecyl (DODA). The internal composition of the NGs is considered structurally homologous to microgels. Application of the Teubner–Strey model reveals that hydrophilic PHPMA NGs have a disordered internal structure (positive amphiphilicity factor) while CHOLA and DODA samples have an ordered internal structure (negative amphiphilicity factor). From the SAXS data it can be derived that the internal structure of the amphiphilic NGs consists of regularly alternating hydrophilic and hydrophobic domains with repeat distances of 3.45–5.83 nm. KW - Polymer KW - Nanoparticle KW - SAXS PY - 2020 DO - https://doi.org/10.1021/acs.langmuir.0c01812 VL - 36 IS - 37 SP - 10979 EP - 10988 PB - American Chemical Society AN - OPUS4-51302 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tiebe, Carlo A1 - Zunkel, Astrid A1 - Klein, Ulrich A1 - Schlischka, Jörg A1 - Klinger, Christian T1 - Materialuntersuchungen zur Schadensanalyse an einem explodierten Umlaufkühler N2 - Ein Durchlaufkühler ist im Betrieb explodiert. Die zerborstenen Gehäuseteile aus Kunststoff führten zu einem Austreten der Kühlflüssigkeit am Betriebsort sowie zu einem Personenschaden mit Knalltrauma. Bei Funktionsprüfungen am beschädigten Gerät traten unerwartet, aber reproduzierbar Knalleffekte auf der Kupfer-Kühlschlange auf. Ein möglicher Mechanismus konnte im Labor durch Synthese von Kupferazid auf Kupferproben und Auslösung vergleichbarer Knalleffekte nachgestellt werden. Damit ist die Plausibilität des beschriebenen Schadensereignisses mit diesem oder einem ähnlich reagierenden Stoff belegt. Ein eindeutiger Nachweis darüber, dass beim aufgetretenen Schadensfall dieselbe chemische Reaktion stattgefunden hat ist nicht möglich, da die Belag-Überreste aus dem explodierten Kühlgerät für eine Analyse nicht mehr in ausreichender Menge verfügbar waren. T2 - Erfahrungsaustausch für Sachverständige in der Anlagenüberwachung der Industrie (ESA 2021) CY - Online meeting DA - 20.04.2021 KW - Umlaufkühler KW - Schadensanalyse KW - Materialuntersuchungen KW - Gutachten KW - Kupferazid PY - 2021 AN - OPUS4-52484 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tiebe, Carlo T1 - Materialuntersuchungen zur Schadensanalyse an einem explodierten Umlaufkühler N2 - Ein Umlaufkühler ist im Betrieb explodiert. Splitter des zerborstenen Gehäuses aus Kunststoff wurden mit dem Kühlwasser in die Umgebung geschleudert, am Betriebsort entstand Personenschaden. Bei Funktionsprüfungen am beschädigten Gerät traten unerwartet - aber reproduzierbar - Knalleffekte bei Berührung der Außenoberfläche der Kupfer-Kühlschlange auf. Ein möglicher Mechanismus konnte im Labor durch Synthese von Kupferazid auf Kupferproben und Auslösung vergleichbarer Knalleffekte nachgestellt werden. Damit ist die Plausibilität des beschriebenen Schadensereignisses mit diesem oder einem ähnlich reagierenden Stoff belegt. Ein eindeutiger Nachweis darüber, dass bei dem aufgetretenen Schadensfall dieselbe chemische Reaktion stattgefunden hat, war nicht möglich, da die Belag-Überreste aus dem explodierten Kühlgerät für eine Analyse nicht mehr in ausreichender Menge verfügbar gewesen sind. T2 - BG RCI Präventionstagung, Teil 11 - Inkompatible Systeme – Wenn Chemikalien und Werkstoffe heftig reagieren CY - Online meeting DA - 19.01.2022 KW - Explosion KW - Gutachten KW - Kupferazid KW - Materialuntersuchung KW - Schadensanalyse KW - Umlaufkühler PY - 2022 AN - OPUS4-56686 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tiebe, Carlo A1 - Zunkel, Astrid A1 - Klein, Ulrich A1 - Schlischka, Jörg A1 - Klinger, Christian T1 - Materialuntersuchungen an einem explodierten Umlaufkühler N2 - Ein Umlaufkühler ist im Betrieb explodiert. Splitter des zerborstenen Gehäuses aus Kunststoff wurden mit dem Kühlwasser in die Umgebung geschleudert, am Betriebsort entstand Personenschaden. Bei Funktionsprüfungen am beschädigten Gerät traten unerwartet - aber reproduzierbar - Knalleffekte bei Berührung der Außenoberfläche der Kupfer-Kühlschlange auf. Ein möglicher Mechanismus konnte im Labor durch Synthese von Kupferazid auf Kupferproben und Auslösung vergleichbarer Knalleffekte nachgestellt werden. Damit ist die Plausibilität des beschriebenen Schadensereignisses mit diesem oder einem ähnlich reagierenden Stoff belegt. Ein eindeutiger Nachweis darüber, dass bei dem aufgetretenen Schadensfall dieselbe chemische Reaktion stattgefunden hat, war nicht möglich, da die Belag-Überreste aus dem explodierten Kühlgerät für eine Analyse nicht mehr in ausreichender Menge verfügbar gewesen sind. KW - Kupferazid KW - Umlaufkühler KW - Explosion KW - Gutachten KW - Schadensanalyse KW - Materialuntersuchung PY - 2022 SN - 2191-0073 VL - 12 IS - 7/8 SP - 15 EP - 21 PB - VDI Fachmedien CY - Düsseldorf AN - OPUS4-55570 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stock, V. A1 - Fahrenson, C. A1 - Thünemann, Andreas A1 - Donmez, M. H. A1 - Voss, L. A1 - Bohmert, L. A1 - Braeuning, A. A1 - Lampen, A. A1 - Sieg, H. T1 - Impact of artificial digestion on the sizes and shapes of microplastic particles N2 - Current analyses show a widespread occurrence of microplastic particles in food products and raise the question of potential risks to human health. Plastic particles are widely considered to be inert due to their low chemical reactivity and therefore supposed to pose, if at all only minor hazards. However, variable physicochemical conditions during the passage of the gastrointestinal tract gain strong importance, as they may affect particle characteristics. This study aims to analyze the impact of the gastrointestinal passage on the physicochemical particle characteristics of the five most produced and thus environmentally relevant plastic materials polyethylene, polypropylene, polyvinyl chloride, polyethylene terephthalate and polystyrene. Scanning electron microscopy (SEM) and subsequent image analysis were employed to characterize microplastic particles. Our results demonstrate a high resistance of all plastic particles to the artificial digestive juices. The present results underline that the main stages of the human gastrointestinal tract do not decompose the particles. This allows a direct correlation between the physicochemical particle characteristics before and after digestion. Special attention must be paid to the adsorption of organic compounds like proteins, mucins and lipids on plastic particles since it could lead to misinterpretations of particle sizes and shapes. KW - Artificial digestion KW - Gastrointestinal barrier KW - Microplastic KW - Oral uptake KW - Particle size PY - 2020 DO - https://doi.org/10.1016/j.fct.2019.111010 VL - 135 SP - 111010 PB - Elsevier Ltd. AN - OPUS4-49999 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Baglo, K. A1 - Sauermoser, M. A1 - Lid, M. A1 - Paschke, T. A1 - Bin Afif, A. A1 - Lunzer, M. A1 - Bock, Robert A1 - Steinert, M. A1 - Flaten, A. A1 - Torgersen, J. T1 - Overcoming the transport limitations of photopolymer-derived architected carbon N2 - Photopolymer derived carbon grows in popularity, yet the range in available feature sizes is limited. Here we focus on expanding the field to low surface to volume ratio (SVR) structures. We describe a high temperature acrylic photopolymerizable precursor with FTIR and DSC and develop a thermal inert-gas treatment for producing architected carbon in the mm scale with SVR of 1.38 x10-3 μm-1. Based on TGA and MS, we distinguish two thermal regimes with activation energies of ~79 and 169 kJ mol-1, which we reason with mechanisms during the polymer’s morphologic conversion between 300 - 500 °C. The temperature range of the major dimensional shrinkage (300-440 °C, 50%) does not match the range of the largest alteration in elemental composition (440-600 °C, O/C 0.25-0.087%). The insights lead to an optimized thermal treatment with an initial ramp (2 °C min-1 to 350 °C), isothermal hold (14h), post hold ramp (0.5 °C min-1 to 440 °C) and final ramp (10 °C min-1 to 1000 °C). The resulting carbon structures are dimensionally stable, non-porous at the μm scale, and comprise an unprecedented variation in feature sizes (from mm to μm scale). The findings shall advance architected carbon to industrially relevant scales. KW - Carbon KW - Photopolymer KW - Transport limitations KW - Porous materials KW - Additive manufacturing PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-575038 DO - https://doi.org/10.1002/admt.202300092 SN - 2365-709X SP - 2300092 PB - Wiley-VCH GmbH AN - OPUS4-57503 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schumacher, David A1 - Zscherpel, Uwe A1 - Ewert, Uwe T1 - Photon counting and energy discriminating x-ray detectors - benefits and applications N2 - Since a few years the direct detection of X-ray photons into electrical signals is possible by usage of highly absorbing photo conducting materials (e.g. CdTe) as detection layer of an underlying CMOS semiconductor X-ray detector. Even NDT energies up to 400 keV are possible today, as well. The image sharpness and absorption efficiency is improved by the replacement of the unsharp scintillation layer (as used at indirect detecting detectors) by a photo conducting layer of much higher thickness. If the read-out speed is high enough (ca. 50 – 100 ns dead time) single X-ray photons can be counted and their energy measured. Read-out noise and dark image correction can be avoided. By setting energy thresholds selected energy ranges of the X-ray spectrum can be detected or suppressed. This allows material discrimination by dual-energy techniques or the reduction of image contributions of scattered radiation, which results in an enhanced contrast sensitivity. To use these advantages in an effective way, a special calibration procedure has to be developed, which considers also time dependent processes in the detection layer. This contribution presents some of these new properties of direct detecting digital detector arrays (DDAs) and shows first results on testing fiber reinforced composites as well as first approaches to dual energy imaging. T2 - 19th World Conference on Non-Destructive Testing, 2016 CY - Munich, Germany DA - 13.06.2016 KW - CFRP KW - Photon counting detectors KW - dual-energy KW - laminography PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-365744 SN - 978-3-940283-78-8 N1 - Geburtsname von Schumacher, David: Walter, D. - Birth name of Schumacher, David: Walter, D. VL - 2016 / 158 SP - Tu.2.B.5 AN - OPUS4-36574 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schadow, Florian A1 - Gaal, Mate A1 - Bartusch, Jürgen A1 - Dohse, E. A1 - Köppe, Enrico T1 - Focusing air-coupled ultrasonic transducers based on ferroelectrets N2 - Rising importance of composite lightweight structures in aircraft and automobile industries increases the demand on reliable non-destructive testing methods for these structures. Air-coupled ultrasonic testing emerged to suit these requirements as it does not require any liquid coupling medium. In conventional air-coupled ultrasonic transducers, matching layers are used in order to decrease the impedance mismatch between transducer and air. Matching layers can be omitted by using ferroelectrets, which are charged cellular polymers having ferroelectric and piezoelectric properties. Especially a low Young’s modulus, low density and low sound velocity of cellular polypropylene (cPP) are properties being required for well-matched air-coupled ultrasonic transducers. In our contribution we show recent enhancements of cPP transducers resulting in focused sound fields and thus improved lateral sensitivity. The influence of different transmitter apertures was evaluated using measurements of the emitted sound field. Further we show a transmission of a test specimen of carbon-fiber-reinforced plastic (CFRP) containing artificial damages. Results of focused transducers were compared to planar ferroelectret transducers, as well as to conventional air-coupled transducers. T2 - 19th World Conference on Non-Destructive Testing 2016 CY - München, Germany DA - 13.06.2016 KW - Air-coupled ultrasonic testing KW - Ferroelectrets KW - Cellular polypropylene KW - Focused sound fields KW - Focused transducers PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-355116 UR - http://www.ndt.net/search/docs.php3?showForm=off&id=19453 SP - 1 EP - 8 AN - OPUS4-35511 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kotschate, Daniel A1 - Gohlke, Dirk A1 - Boehm, Rainer A1 - Perez-Alonso, M. T1 - A comparison between ASTM E588 and SEP 1927 relating resolution limits at determination of the purity grade N2 - With increased usage of highly demanded, modern materials on safety relevant parts (e.g. railway wheel sets, generator shafts, turbine disks, medical implants, etc.) comprehensive analyses regarding the quality of the material are requested. This gives a focus to non-destructive methods using ultrasound immersion tank testing for classifying the degree of purity. Two autonomous standards, ASTM E588 and SEP 1927, have been established for the definition, execution and evaluation for this high resolution ultrasonic measurements on steel products. The propagation of ultrasonic waves and the resulting sound field are strongly dependent on the acoustical properties of the inspected material and the geometry of probes and specimen. The definition of the measurement setup and the evaluation methods appear to differ significantly in the given standards. ASTM E588 and SEP 1927 prescribe the requirement for surface roughness and probe selection, are using threshold based methods for cleanliness detection, but differ in computation for the degree of purity. This has been the motivation for a comparison between both standards with the main focus on amplitude depth dependency and overall spatial resolution taking the influence of different material characteristics, geometry of the specimen and sound fields into account. A performance comparison between the use of non-focusing and focusing probes respective to the threshold based detection will be presented in this contribution. In addition, the usage of complex reconstruction algorithms (e.g. SAFT, echo tomography) is compared with the traditional approaches of inclusion detection and estimation of the degree of purity T2 - 19th World Conference on Non-Destructive Testing 2016 CY - Munich, Germany DA - 13.06.2016 KW - Ultrasonic immersion tank testing KW - Purity grade KW - Material characterisation PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-382972 SP - Paper X15, 1 EP - 10 AN - OPUS4-38297 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Ballach, F. A1 - Bartscher, M. A1 - Bellon, Carsten A1 - Borges de Oliveira, F. A1 - Braun, M. A1 - Dennerlein, F. A1 - Flessner, M. A1 - Fuchs, P. A1 - Günnewig, O. A1 - Hausotte, T. A1 - Hess, J. A1 - Kasperl, S. A1 - Kirschbaum, K. A1 - Li, K. A1 - Maass, N. A1 - Mayer, T. A1 - Orth, Anthony A1 - Reuter, T. A1 - Suppes, A. A1 - von Schmid, M. A1 - Weiß, D. T1 - Realistische Simulation realer Röntgencomputertomografie-Systeme mit basisqualifizierter Simulationssoftware – CTSimU2 BT - Abschlussbericht N2 - Das Förderprojekt CTSimU2 baute auf den Ergebnissen des Projektes CTSimU auf. Dieses Vorprojekt erarbeitete ein (Basis-)Qualifizierungsframework für Simulationssoftwares zur Anwendung bei der Röntgen-CT für dimensionelle Messungen. Dabei stand die ausreichende physikalische Korrektheit der Durchstrahlungssimulation im Vordergrund. Für die realitätsnahe Simulation einer CT-Anlage in einer Simulationssoftware (Digitales Modell) ist jedoch nicht nur die Korrektheit der Simulationssoftware selbst, sondern auch die Güte der Parametrisierung des realen CT-Systems in der Simulationssoftware entscheidend – dies stellte den Ausgangspunkt dar. Die Parametrisierung eines CT-Systems in einer Simulationssoftware lässt sich in vier Schritte unterteilen: nach der Datenaufnahme am realen CT-System folgt die Auswertung der aufgenommenen Daten für die Generierung allgemeiner Parameterangaben. Als letztes folgte die Übertragung der Parameter in die spezifischen Simulationssoftwares und die Validierung der resultierenden Simulationsparameter. Die Methodik der Datenaufnahme am CT und die Auswertung der Daten wurde in einem Werkzeugkasten allgemein beschrieben. Der dritte Schritt, die Umsetzung der Parameter, war softwarespezifisch und wurde beispielhaft mit den vorhandenen Simulationssoftwares durchgeführt. Die Validierung der Parameter war standardisierbar und konnte durch den entwickelten Test geleistet werden, auf dessen Basis die ausreichend korrekte Simulation einer realen Anlage beurteilt werden konnte. Endresultat des Projektes war ein Richtlinienentwurf (z. B. VDI/VDE 2630) zu diesem Test, der einen informativen Annex zum Stand der Technik bezüglich der Möglichkeiten zur Parameterbestimmung enthält. Mit einer Simulationssoftware, die die Basisqualifizierung aus CTSimU bestanden hat und einen Parameterdatensatz für ein reales CT-System enthält, der den Test aus CTSimU2 bestanden hat, können realistische Simulationen dieses CT-Systems möglich sein. KW - Computertomografie KW - Simulation KW - Dimensionelles Messen PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-641719 DO - https://doi.org/10.34657/21602 N1 - Dieses Projekt wurde durch die Förderrichtlinie WIPANO gefördert und durch das Bundesministerium für Wirtschaft und Klimaschutz (2022 -2025) finanziert. Der Projektträger Jülich verwaltet die Projekte der Förderrichtlinie WIPANO. SP - 1 EP - 22 PB - TIB Technische Informationsbibliothek CY - Hannover AN - OPUS4-64171 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ziegler, Mathias A1 - Thiel, Erik A1 - Studemund, Taarna T1 - Laser-Thermografie – Von der flächigen zur strukturierten Anregung N2 - Im Bereich der optisch angeregten Thermografie haben sich Blitzlampen (impulsförmig-flächige Erwärmung) und Halogenlampen (moduliert-flächige Erwärmung) für die spezifischen Regime Impuls- und Lockin-Thermografie etabliert. Mittels eines rasternden fokussierten Lasers wird die Flying-spot Laserthermografie z.B. zur Risserkennung (Dauerstrichbetrieb) und die photothermische Materialcharakterisierung (hochfrequent moduliert)implementiert. Durch die Verfügbarkeit neuer Technologien (schnelle und hochauflösende IR-Kameras, brillante innovativer Lichtquellen und performante Datenakquisitions- und Verarbeitungstechnik) wird ein Paradigmenwechsel von den getrennt voneinander stehenden photothermischen und thermografischen Techniken hin zu einer einheitlichen quantitativen Mess-und Prüftechnik ermöglicht, die schneller und präziser ist. Ähnlich wie ein LED-Array, jedoch mit einer um zwei Größenordnungen höheren Bestrahlungsstärke, steht jetzt eine neuartige brillante Laserquelle, das VCSEL-Array (vertical-cavity surface-emitting laser) zur Verfügung, welches die starke Beschränkung der zeitlichen Dynamik der etablierten Lichtquellen aufhebt und gleichzeitig spektral sauber von der Detektionswellenlänge getrennt ist. Es vereint somit das schnelle zeitliche Verhalten eines Diodenlasers mit der hohen optischen Bestrahlungsstärke und dem großen Beleuchtungsbereich von Blitzlampen. Darüber hinaus kann die Erwärmung auch strukturiert vorgenommen werden, da einzelne Bereiche des VCSEL-Arrays unabhängig voneinander angesteuert werden können. Dieser neue Freiheitsgrad ermöglicht die Entwicklung ganz neuer thermografischer ZfP-Verfahren. T2 - Thermographie-Kolloquium 2017 CY - Berlin, Germany DA - 28.09.2017 KW - Thermografie KW - Laser KW - Zerstörungsfreie Prüfung KW - Lock-in KW - VCSEL KW - Photothermisch PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-431170 UR - https://www.dgzfp.de/Portals/thermo2017/BB/6.pdf SN - 978-3-940283-88-7 VL - 163 SP - 1 EP - 15 PB - Deutsche Gesellschaft für Zerstörungsfreie Prüfung (DGZfP) CY - Berlin AN - OPUS4-43117 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schumacher, David A1 - Ewert, Uwe A1 - Zscherpel, Uwe T1 - Influencing parameters on image quality using photon counting detectors for laminography N2 - Classical film radiography is a well-established NDT technique and it is most commonly used for testing weld seams and corroded pipes e.g. in oil and gas industry or in nuclear power plants. In the course of digitization, digital detector arrays (DDA) are finding their way into industrial applications and are replacing film radiography step by step. This study deals with the latest generation of DDAs, the photon counting and energy resolving detectors (PCD), and their characteristics compared to charge integrating detectors (CID). No matter which technology to use, radiography still lacks a general issue: A three-dimensional object is projected onto a two dimensional image. Of course, advanced computed tomography (CT) algorithms exist since many years, but if the object to investigate is too large to fit into the manipulation system or its shape is not appropriate, CT is not feasible or sensible to be applied. To overcome this limitation, numerous laminographic algorithms have been developed in the past. In this study, photon counting detectors are used in combination with co-planar translational laminography to gain reconstructed three-dimensional volumes. Both laminographic testing and PCDs require a serious knowledge of many parameters that can influence the image quality in the resulting datasets. These are e.g. the detector efficiency and calibration procedure, setting of energy thresholds, exposure data, number of projections, beam length correction and spatial resolution. The use of PCDs yields more variables to be considered compared to CIDs. The most important parameters in laminographic testing and in the use of PCDs are described in this study and limits are discussed. T2 - 7th European-American Workshop on Reliability of NDE CY - Potsdam, Germany DA - 05.09.2017 KW - X-ray imaging KW - Digital radiography KW - Co-planar translational laminography KW - Reliability KW - Photon counting detectors PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-428912 UR - http://www.nde-reliability.de/portals/nde17/BB/31.pdf SP - Paper 31, 1 EP - 11 AN - OPUS4-42891 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Vollert, F. A1 - Dixneit, Jonny A1 - Gibmeier, J. ED - Marais, D. ED - Holden, T.M. ED - Venter, A.M. T1 - Effect of Residual Stress Relaxation due to Sample Extraction on the Detectability of Hot Crack Networks in LTT Welds by means of µCT N2 - Investigations on weldability often deal with hot cracking as one of the most prevalent failure mechanisms during weld fabrication. The modified varestraint transvarestraint hot cracking test (MVT) is well known to assess the hot cracking susceptibility of materials. The shortcoming of this approach is that the information is only from the very near surface region which inhibits access to the characteristic of the hot crack network in the bulk. Here, we report about an alternative approach to monitor the entire 3D hot crack network after welding by means of microfocus X-ray computer tomography (µCT). However, to provide sufficient high spatial resolution small samples must be sectioned from the MVT-welded joint. The sampling is accompanied by local relaxation of the residual stress distributions that are induced by welding, which can have an impact on the crack volumes prior to the sampling. The studies were carried out to investigate the hot cracking susceptibility of low transformation temperature filler materials (LTT). As high compression residual stresses up to -600 MPa in the area of the crack networks were determined by means of the contour method, stress relaxation caused by sectioning for µCT sample extraction can affect the detectability of the cracks later on. X-ray diffraction studies revealed surface residual stress relaxations up to about 400 MPa due to cutting. To investigate this effect, the specimens with hot cracks were subjected to a load test with known stress states. The results clearly show that local stress relaxations will have a strong impact on the volume images reconstructed from tomography analysis. This effect must be considered during hot crack assessment on basis of µCT data. T2 - 9th International Conference on Mechanical Stress Evaluation by Neutron and Synchrotron Radiation (MECA SENS 2017) CY - Skukuza Rest Camp, South Africa DA - 19.09.2017 KW - LTT Weld Filler Materials KW - µCT-analysis KW - Hot Cracks KW - Welding PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-456765 SN - 978-1-945291-66-1 DO - https://doi.org/10.21741/9781945291678-13 SN - 2474-395X VL - 4 SP - 85 EP - 90 AN - OPUS4-45676 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Trappe, Volker A1 - Hickmann, Stefan A1 - Kupsch, Andreas A1 - Müller, Bernd R. A1 - Laquai, René A1 - De Monte, M. T1 - Risse an gekerbten kurzglasfaserverstärkten Thermoplasten zerstörungsfrei charakterisiert mit Röntgenverfahren N2 - Proben mit einer Mittelkerbe aus Polyamid 66 mit 35% Gewichtsan-teil an Kurzglasfaser (PA-GF35) wurden im Spritzgießverfahren hergestellt und in einem ungeschädigten und durch Schwingbeanspruch geschädigten Zustand mittels Röntgenverfahren charakterisiert. Sowohl die Faserorientierungsverteilung als auch die Riss-/Mikrorissbildung wurden mit der Röntgenrefraktionstopographie in einem SAXS-Aufbau und dem Diffraction-Enhanced-Imaging am Synchrotron (BESSY II) analysiert. Beide Verfahren spiegeln in guter Übereinstimmung die Charakteristiken dieser Werkstoffklasse in Bezug auf die Fertigungsqualität und die Schädigungsme-chanismen wider. T2 - DGZfP-Jahrestagung 2017 CY - Koblenz, Germany DA - 22.05.2017 KW - Kurzfaserverstärktes Polyamid KW - Röntgenverfahren KW - Rissfortschritt PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-435659 UR - https://www.dgzfp.de/Dienste/Publikationen?kategorie=Berichtsb%C3%A4nde SN - 978-3-940283-85-6 VL - 2017 SP - 1 EP - 11 PB - DGZfP CY - Berlin AN - OPUS4-43565 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Babutzka, Martin A1 - Heyn, A. T1 - Corrosion investigations by using gel-type electrolytes N2 - Limitations are encountered regarding the electrolyte when studying atmospheric corrosion reactions on materials that form protective layers on their surface or tend to passivate. For example, the reconstruction of a thin wet film, as well as the interpretation of electrochemical measurements in so-called bulk solutions (a "mass" of electrolyte), often proves to be difficult in view of corrosion behavior under atmospheric conditions. A new approach to this problem in corrosion research includes the use of gel-type electrolytes as an alternative to bulk electrolytes. Gel-type electrolytes form a thin wet film on the surface of the material, whereby the naturally formed protective layer is affected similar to atmospheric conditions and can be examined in an almost non-destructive way. Through electrochemical instrumentation specific values such as polarization resistances and corrosion currents can be determined providing information on kinetics of surface layer formation and stability of surface layers formed under the influence of a thin wet film. Thus, new test methods can be developed that supply a better understanding of corrosion processes in specific atmospheres. In this article different zinc coatings and aluminium alloys were investigated, their naturally formed protective layers were electrochemically characterized and corrosion relevant values were determined by using a gel pad based on polysaccharide. Corrosion relevant values allowed the differentiation of various coating systems and could describe the current protective effect provided by the coating. It is shown that gel-type electrolytes influence protective layers and coatings considerably less than corresponding bulk electrolytes and that an atmospheric wet film is approached by these test conditions. From the results it is evident that gel-type electrolytes represent a viable and promising field in corrosion research. T2 - 18th Chemnitz Seminar on Materials Engineering – 18. Werkstofftechnisches Kolloquium CY - Chemnitz, Germany KW - Corrosion investigations KW - Gel-type electrolytes KW - Zinc coatings PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-366680 DO - https://doi.org/10.1088/1757-899X/118/1/011002 VL - 118 SP - 17 PB - IOP Publishing CY - Bristol, UK AN - OPUS4-36668 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winckelmann, Alexander T1 - Investigation of degradation of the aluminum current collector in lithium-ion batteries by glow-discharge optical emission spectroscopy N2 - Lithium-ion batteries (LIBs) are one technology to overcome the challenges of climate and energy crisis. They are widely used in electric vehicles, consumer electronics, or as storage for renewable energy sources. However, despite innovations in batteries' components like cathode and anode materials, separators, and electrolytes, the aging mechanism related to metallic aluminum current collector degradation causes a significant drop in their performance and prevents the durable use of LIBs. Glow-discharge optical emission spectroscopy (GD-OES) is a powerful method for depth-profiling of batteries' electrode materials. This work investigates aging-induced aluminum deposition on commercial lithium cobalt oxide (LCO) batteries' cathodes. The results illustrate the depth-resolved elemental distribution from the cathode surface to the current collector. An accumulation of aluminum is found on the cathode surface by GD-OES, consistent with results from energy-dispersive X-ray spectroscopy (EDX) combined with focused ion beam (FIB) cutting. In comparison to FIB-EDX, GD-OES allows a fast and manageable depth-profiling. Results from different positions on an aged cathode indicate an inhomogeneous aluminum film growth on the surface. The conclusions from these experiments can lead to a better understanding of the degradation of the aluminum current collector, thus leading to higher lifetimes of LIBs. T2 - Adlershofer Forschungsforum 2022 CY - Berlin, Germany DA - 11.11.2022 KW - Lithium Ion Batteries KW - GD-OES KW - FIB KW - SEM KW - EDX PY - 2022 AN - OPUS4-56246 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schilling, Markus A1 - Marschall, Niklas A1 - Niebergall, Ute A1 - Wachtendorf, Volker A1 - Böhning, Martin T1 - Unveiling Effects of Biodiesel and Diesel on Environmental Stress Cracking of PE-HD N2 - The behavior of high‐density polyethylene with respect to resistance against environmental stress cracking (ESC) is usually regarded as an inherent material property being specific for respective types of PE‐HD and tested using standardized methods, conditions, and also standard testing liquids (usually aqueous surfactant solutions). On the other hand, for practical applications the ESC behavior of those polymeric materials, commonly used for pipes or containers, in contact with other liquids (e.g., fuels) is often of relevant interest, but for a reasonable assessment, where consistent benchmark data for a direct comparison are often missing, it is essential to determine the actually prevailing failure mode and classify it related to crack propagation or other mechanisms. Using the well‐established Full Notch Creep Test, which favorably allows for a detailed microscopic fracture surface analysis after failure, the behavior of two typical PE‐HD types for container applications is investigated in biodiesel and diesel and compared to a standard surfactant solution. This enables a clear identification of characteristic features of the interaction of biodiesel and diesel as sorptive fuels in contact with the polymer, revealing the complex interplay of sorption and plasticization as well as ESC inducing effects on PE‐HD, which could be clearly shown for both fuels. KW - Biodiesel KW - Confocal laser scanning microscopy (LSM) KW - Diesel KW - Full notch creep test (FNCT) KW - Plasticization PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-650525 DO - https://doi.org/10.1002/pen.70239 SN - 0032-3888 SP - 1 EP - 16 PB - Wiley CY - Hoboken (NJ) AN - OPUS4-65052 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winckelmann, Alexander T1 - Investigation of degradation of the aluminum current collector in lithium-ion batteries by glow-discharge optical emission spectroscopy N2 - Lithium-ion batteries (LIBs) are one technology to overcome the challenges of climate and energy crisis. They are widely used in electric vehicles, consumer electronics, or as storage for renewable energy sources. However, despite innovations in batteries' components like cathode and anode materials, separators, and electrolytes, the aging mechanism related to metallic aluminum current collector degradation causes a significant drop in their performance and prevents the durable use of LIBs.[1] Glow-discharge optical emission spectroscopy (GD-OES) is a powerful method for depth-profiling of batteries' electrode materials. This work investigates aging-induced aluminum deposition on commercial lithium cobalt oxide (LCO) batteries' cathodes. The results illustrate the depth-resolved elemental distribution from the cathode surface to the current collector. An accumulation of aluminum is found on the cathode surface by GD-OES, consistent with results from energy-dispersive X-ray spectroscopy (EDX) combined with focused ion beam (FIB) cutting. In comparison to FIB-EDX, GD-OES allows a fast and manageable depth-profiling. Results from different positions on an aged cathode indicate an inhomogeneous aluminum film growth on the surface. The conclusions from these experiments can lead to a better understanding of the degradation of the aluminum current collector, thus leading to higher lifetimes of LIBs. T2 - European Winter Conference on Plasma Spectrochemistry (EWCPS 2023) CY - Ljubljana, Slovenia DA - 29.01.2023 KW - Lithium-ion batteries KW - Aging mechanisms KW - Depth-profiling PY - 2023 AN - OPUS4-56992 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winckelmann, Alexander T1 - Investigation of degradation of the aluminum current collector in lithium-ion batteries by GD-OES N2 - Lithium-ion batteries (LIBs) are one technology to overcome the challenges of climate and energy crisis. They are widely used in electric vehicles, consumer electronics, or as storage for renewable energy sources. However, despite innovations in batteries' components like cathode and anode materials, separators, and electrolytes, the aging mechanism related to metallic aluminum current collector degradation causes a significant drop in their performance and prevents the durable use of LIBs. Glow-discharge optical emission spectroscopy (GD-OES) is a powerful method for depth-profiling of batteries' electrode materials. This work investigates aging-induced aluminum deposition on commercial lithium cobalt oxide (LCO) batteries' cathodes. The results illustrate the depth-resolved elemental distribution from the cathode surface to the current collector. An accumulation of aluminum is found on the cathode surface by GD-OES, consistent with results from energy-dispersive X-ray spectroscopy (EDX) combined with focused ion beam (FIB) cutting. In comparison to FIB-EDX, GD-OES allows a fast and manageable depth-profiling. Results from different positions on an aged cathode indicate an inhomogeneous aluminum film growth on the surface. The conclusions from these experiments can lead to a better understanding of the degradation of the aluminum current collector, thus leading to higher lifetimes of LIBs. T2 - Empa Group Meeting CY - Dübendorf, Switzerland DA - 22.11.2022 KW - Lithium Ion Batteries KW - GD-OES KW - FIB KW - SEM KW - EDX PY - 2022 AN - OPUS4-56584 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bender, P A1 - Balceris, C. A1 - Ludwig, F A1 - Posth, O A1 - Bogart, L. K. A1 - Szczerba, Wojciech A1 - Castro, A A1 - Nilsson, L A1 - Costo, R A1 - Gavilan, H A1 - Gonzalez-Alonso, D A1 - de Pedro, I A1 - Barquin, L. F. A1 - Johansson, C T1 - Distribution functions of magnetic nanoparticles determined by a numerical inversion method N2 - In the present study, we applied a regularized inversion method to extract the particle size, magnetic moment and relaxation-time distribution of magnetic nanoparticles from small-angle x-ray scattering (SAXS), DC magnetization (DCM) and AC susceptibility (ACS) measurements. For the measurements the particles were colloidally dispersed in water. At first approximation the particles could be assumed to be spherically shaped and homogeneously magnetized single-domain particles. As model functions for the inversion, we used the particle form factor of a sphere (SAXS), the Langevin function (DCM) and the Debye model (ACS). The extracted distributions exhibited features/peaks that could be distinctly attributed to the individually dispersed and non-interacting nanoparticles. Further analysis of these peaks enabled, in combination with a prior characterization of the particle ensemble by electron microscopy and dynamic light scattering, a detailed structural and magnetic characterization of the particles. Additionally, all three extracted distributions featured peaks, which indicated deviations of the scattering (SAXS), magnetization (DCM) or relaxation (ACS) behavior from the one expected for individually dispersed, homogeneously magnetized nanoparticles. These deviations could be mainly attributed to partial agglomeration (SAXS, DCM, ACS), uncorrelated surface spins (DCM) and/or intra-well relaxation processes (ACS). The main advantage of the numerical inversion method is that no ad hoc assumptions regarding the line shape of the extracted distribution functions are required, which enabled the detection of these contributions. We highlighted this by comparing the results with the results obtained by standard model fits, where the functional form of the distributions was a priori assumed to be log-normal shaped. KW - SAXS KW - Small-angle X-ray scattering KW - Nanoparticle PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-429373 DO - https://doi.org/10.1088/1367-2630/aa73b4 SN - 1367-2630 VL - 19 SP - 073012, 1 EP - 073012, 19 PB - IOP Publ. Ltd. AN - OPUS4-42937 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mirtschin, Nikolaus A1 - Pretsch, T. T1 - Programming of one- and two-step stress recovery in a poly(ester urethane) N2 - This work demonstrates that phase-segregated poly(ester urethane) (PEU) with switching segments of crystallizable poly(1,4-butylene adipate) (PBA) can be programmed to generate two separate stress recovery events upon heating under constant strain conditions. For programming, two elongations are applied at different temperatures, followed by unloading and cooling. During the adjacent heating, two-step stress recovery is triggered. The results indicate that the magnitude of the stress recovery signals corresponds to the recovery of the two deformation stresses in reverse order. As demonstrated by further experiments, twofold stress recovery can be detected as long as the elongation at higher temperature exceeds the strain level of the deformation at lower temperature. Another finding includes that varying the lower deformation temperature enables a control over the stress recovery temperature and thus the implementation of so-called “temperature-memory effects”. Moreover, exerting only one elongation during programming enables a heating-initiated one-step stress recovery close to the deformation temperature. Based on these findings, such polymers may offer new technological opportunities in the fields of active assembly when used as fastening elements and in functional clothing when utilized for compression stockings. KW - DSC KW - Mechanical properties PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-393585 DO - https://doi.org/10.3390/polym9030098 SN - 2073-4360 VL - 9 IS - 3 SP - Article 98, 1 EP - 12 PB - MDPI CY - Basel AN - OPUS4-39358 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pauw, Brian Richard A1 - Smith, A. J. A1 - Snow, T. A1 - Terril, N. J. A1 - Thünemann, Andreas T1 - The modular small-angle X-ray scattering data correction sequence N2 - Data correction is probably the least favourite activity amongst users experimenting with small-angle X-ray scattering: if it is not done sufficiently well, this may become evident only during the data analysis stage, necessitating the repetition of the data corrections from scratch. A recommended comprehensive sequence of elementary data correction steps is presented here to alleviate the difficulties associated with data correction, both in the laboratory and at the synchrotron. When applied in the proposed order to the raw signals, the resulting absolute scattering cross section will provide a high degree of accuracy for a very wide range of samples, with its values accompanied by uncertainty estimates. The method can be applied without modification to any pinhole-collimated instruments with photon-counting direct-detection area detectors. KW - Small-angle X-ray scattering KW - SAXS KW - Accuracy KW - Methodology KW - Data correction PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-432114 DO - https://doi.org/10.1107/S1600576717015096 SN - 1600-5767 VL - 50 IS - 6 SP - 1800 EP - 1811 PB - International Union of Crystallography AN - OPUS4-43211 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fuhrmann, A. A1 - Göstl, R. A1 - Wendt, R. A1 - Kötteritzsch, J. A1 - Hager, M. D. A1 - Schubert, U. S. A1 - Brademann-Jock, Kerstin A1 - Thünemann, Andreas A1 - Nöchel, U. A1 - Behl, M. A1 - Hecht, S. T1 - Conditional repair by locally switching the thermal healing capability of dynamic covalent polymers with light N2 - Healable materials could play an important role in reducing the environmental footprint of our modern technological society through extending the life cycles of consumer products and constructions. However, as most healing processes are carried out by heat alone, the ability to heal damage generally kills the parent material’s thermal and mechanical properties. Here we present a dynamic covalent polymer network whose thermal healing ability can be switched ‘on’ and ‘off’ on demand by light, thereby providing local control over repair while retaining the advantageous macroscopic properties of static polymer networks. We employ a photoswitchable furan-based crosslinker, which reacts with short and mobile maleimidesubstituted poly(lauryl methacrylate) chains forming strong covalent bonds while simultaneously allowing the reversible, spatiotemporally resolved control over thermally induced de- and re-crosslinking. We reason that our system can be adapted to more complex materials and has the potential to impact applications in responsive coatings, photolithography and microfabrication. KW - Small-angle X-ray scattering KW - SAXS KW - Polymer PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-386689 DO - https://doi.org/10.1038/ncomms13623 SN - 2041-1723 VL - 7 SP - Article 13623, 1 EP - 7 PB - NATURE PUBLISHING GROUP CY - MACMILLAN BUILDING, 4 CRINAN ST, LONDON N1 9XW, ENGLAND AN - OPUS4-38668 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pauw, Brian Richard A1 - Kästner, Claudia A1 - Thünemann, Andreas T1 - Nanoparticle size distribution quantification: results of a small-angle X-ray scattering inter-laboratory comparison N2 - This paper presents the first worldwide inter-laboratory comparison of small-angle X-ray scattering (SAXS) for nanoparticle sizing. The measurands in this comparison are the mean particle radius, the width of the size distribution and the particle concentration. The investigated sample consists of dispersed silver nanoparticles, surrounded by a stabilizing polymeric shell of poly(acrylic acid). The silver cores dominate the X-ray scattering pattern, leading to the determination of their radius size distribution using (i) the generalized indirect Fourier transformation method, (ii) classical model fitting using SASfit and (iii) a Monte Carlo fitting approach using McSAS. The application of these three methods to the collected data sets from the various laboratories produces consistent mean number- and volume-weighted core radii of Rn = 2.76 (6) nm and Rv = 3.20 (4) nm, respectively. The corresponding widths of the lognormal radius distribution of the particles were σn = 0.65 (1) nm and σv = 0.71 (1) nm. The particle concentration determined using this method was 3.0 (4) g l−1 or 4.2 (7) × 10−6 mol l−1. These results are affected slightly by the choice of data evaluation procedure, but not by the instruments: the participating laboratories at synchrotron SAXS beamlines, commercial and in-house-designed instruments were all able to provide highly consistent data. This demonstrates that SAXS is a suitable method for revealing particle size distributions in the sub-20 nm region (at minimum), out of reach for most other analytical methods. KW - SAXS KW - Small-angle X-ray scattering KW - Silver nanoparticles PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-422800 DO - https://doi.org/10.1107/S160057671701010X SN - 1600-5767 VL - 50 IS - 5 SP - 1280 EP - 1288 PB - (IUCr) International Union of Crystallography AN - OPUS4-42280 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Liebig, F. A1 - Thünemann, Andreas A1 - Koetz, J. T1 - Ostwald Ripening Growth Mechanism of Gold Nanotriangles in Vesicular Template Phases N2 - The mechanism of nanotriangle formation in multivesicular vesicles (MMV) is investigated by using time-dependent SAXS measurements in combination with UV−vis spectroscopy, light, and transmission electron microscopy. In the first time period 6.5 nm sized spherical gold nanoparticles are formed inside of the vesicles, which build up soft nanoparticle aggregates. In situ SAXS experiments show a linear increase of the volume and molar mass of nanotriangles in the second time period. The volume growth rate of the triangles is 16.1 nm3/min, and the growth rate in the vertical direction is only 0.02 nm/min. Therefore, flat nanotriangles with a thickness of 7 nm and a diameter of 23 nm are formed. This process can be described by a diffusionlimited Ostwald ripening growth mechanism. TEM micrographs visualize soft coral-like structures with thin nanoplatelets at the periphery of the aggregates, which disaggregate in the third time period into nanotriangles and spherical particles. The 16 times faster growth of nanotriangles in the lateral than that in the vertical direction is related to the adsorption of symmetry breaking components, i.e., AOT and the polyampholyte PalPhBisCarb, on the {111} facets of the gold nanoplatelets in combination with confinement effects of the vesicular template phase. KW - Gold KW - Nanoparticle KW - Small-angle x-ray scattering KW - SAXS KW - Kinetics PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-379261 DO - https://doi.org/10.1021/acs.langmuir.6b02662 SN - 0743-7463 VL - 32 IS - 42 SP - 10928 EP - 10935 PB - American Chemical Society AN - OPUS4-37926 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Szczerba, Wojciech A1 - Costo, R. A1 - Veintemillas-Verdaguer, S. A1 - del Puerto Morales, M. A1 - Thünemann, Andreas T1 - SAXS analysis of single- and multi-core iron oxide magnetic nanoparticles N2 - This article reports on the characterization of four superparamagnetic iron oxide nanoparticles stabilized with dimercaptosuccinic acid, which are suitable candidates for reference materials for magnetic properties. Particles p1 and p2 are single-core particles, while p3 and p4 are multi-core particles. Small-angle X-ray scattering analysis reveals a lognormal type of size distribution for the iron oxide cores of the particles. Their mean radii are 6.9 nm (p1), 10.6 nm (p2), 5.5 nm (p3) and 4.1 nm (p4), with narrow relative distribution widths of 0.08, 0.13, 0.08 and 0.12. The cores are arranged as a clustered network in the form of dense mass fractals with a fractal dimension of 2.9 in the multi-core particles p3 and p4, but the cores are well separated from each other by a protecting organic shell. The radii of gyration of the mass fractals are 48 and 44 nm, and each network contains 117 and 186 primary particles, respectively. The radius distributions of the primary particle were confirmed with transmission electron microscopy. All particles contain purely maghemite, as shown by X-ray absorption fine structure spectroscopy KW - Superparamagnetic nanoparticles KW - Iron oxide KW - Reference materials KW - SAXS KW - Small-angle x-ray scattering KW - XANES KW - X-ray absorption near-edge structure KW - X-ray absorption fine structure PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-395948 DO - https://doi.org/10.1107/S1600576717002370 SN - 1600-5767 VL - 50 IS - Part 2 SP - 481 EP - 488 PB - (IUCr) International Union of Crystallography AN - OPUS4-39594 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kästner, Claudia A1 - Lichtenstein, Dajana A1 - Lampen, Alfonso A1 - Thünemann, Andreas T1 - Monitoring the fate of small silver nanoparticles during artificial digestion N2 - The report on the results of an in vitro digestion study of silver nanoparticles in presence and absenceof food. The particles were poly(acrylic acid) stabilized ultra-small silver nanoparticles with a radius of 3.1 nm and a relative size distribution width of 0.2. As food components oil, starch, skimmed milk powderand a mixture thereof were chosen. Aggregation of the particles was quantified with small-angle X-rayscattering in terms of log-normal radii distributions. Complete aggregation of the primary particles wasdetermined in the absence of food. In contrast, the presence of oil and starch initiates a disaggregationin the intestine. Only small aggregates of 6 nm radii and aggregation numbers of 7 were found in thepresence of milk powder. It prevents primary particles from etching in the gastric and intestinal juice.Our results indicate that the silver nanoparticles can pass the digestion process in a nanoscale form butundergo a strong and food-dependent transformation in their state of aggregation. KW - Small-angle X-ray scattering KW - SAXS PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-404099 DO - https://doi.org/10.1016/j.colsurfa.2016.08.013 SN - 0927-7757 SN - 1873-4359 VL - 526 SP - 76 EP - 81 PB - Elsevier B.V. AN - OPUS4-40409 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Theiler, Geraldine T1 - Effects of UV radiation on the friction behavior of thermoplastic polyurethanes N2 - The effects of UV radiation and humidity condition on the frictional properties of TPU materials are presented in this paper. Photooxidative degradation of polymer leads to deterioration of physical and mechanical properties, which affect its tribological behavior significantly. Unfilled TPUs lose their anti-slip properties. T2 - The 6th World Tribology Congress CY - Beijing, China DA - 17.09.2017 KW - TPU KW - UV radiation KW - Friction PY - 2017 SP - 1 EP - 4 AN - OPUS4-42443 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kunkel, Benny A1 - Seeburg, Dominik A1 - Kabelitz, Anke A1 - Witte, Steffen A1 - Gutmann, Torsten A1 - Breitzke, Hergen A1 - Buntkowsky, Gerd A1 - de Oliveira Guilherme Buzanich, Ana A1 - Wohlrab, Sebastian T1 - Highly productive V/Zn-SiO2 catalysts for the selective oxidation of methane N2 - The production of formaldehyde on industrial scale requires huge amounts of energy due to the involvement of reforming processes in combination with the demand in the megaton scale. Hence, a direct route for the transformation of (bio)methane to formaldehyde would decrease costs and puts less pressure on the environment. Herein, we report on the use of zinc modified silicas as possible support materials for vanadium catalysts and the resulting consequences for the performance in the selective oxidation of methane to formaldehyde. After optimization of the Zn content and reaction conditions, a remarkably high space-time yield of 12.4 kgCH2O⋅kgcat − 1 ⋅h− 1 was achieved. As a result of the extensive characterization by means of UV–vis, Raman, XANES and NMR spectroscopy it was found that vanadium is in the vicinity of highly dispersed zinc atoms which promote the formation of active vanadium species as supposed by theoretical calculations. This work presents a further step of catalyst development towards direct industrial methane conversion which may help to overcome current limitations in the future. KW - Catalysis KW - XANES KW - Selective oxidation PY - 2024 DO - https://doi.org/10.1016/j.cattod.2024.114643 SN - 0920-5861 VL - 432 SP - 1 EP - 13 PB - Elsevier B.V. AN - OPUS4-60137 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pessanha, Sofia A1 - Fortes, António A1 - Lopes, Marta B. A1 - de Oliveira Guilherme Buzanich, Ana A1 - Ortega-Feliu, Inés A1 - Respaldiza, Miguel A. A1 - Gomez Tubio, Blanca A1 - Makarova, Anna A1 - Smirnov, Dmitry A1 - Kumar, Sourabh A1 - Mata, António A1 - Silveira, João T1 - Multi-technique computational assessment of fluoride uptake in enamel using PIGE, NEXAFS, and Raman spectroscopy N2 - This study explores F incorporation in enamel via PIGE, NEXAFS, and Raman spectroscopy, integrating experimental/simulated spectra. Machine Learning boosts data interpretation, offering key insights into F delivery for clinical application. KW - Simulations KW - Enamel KW - Fuorine KW - NEXAFS PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-631138 DO - https://doi.org/10.1039/D5TB00213C SN - 2050-750X SP - 1 EP - 10 PB - Royal Society of Chemistry (RSC) AN - OPUS4-63113 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Theiler, Geraldine T1 - On the tribological behaviour of polymer composites in vacuum N2 - This lecture deals with the sliding behaviour of polymer composites in vacuum environment. At first, the effect of the polymer matrix and solid lubricants such as graphite and MoS2 are presented. The second part focusses on the influence of the residual pressure with experimental results obtained in high and ultrahigh vacuum. T2 - Invited lecture, TRIBOS+ program at Lulea University of Technology CY - Lulea, Sweden DA - 29.06.2021 KW - Polymers KW - Vacuum KW - Friction KW - Wear PY - 2021 AN - OPUS4-53710 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Channammagari, Harichandana A1 - Sahr, Rabea A1 - Trappe, Volker T1 - Experimentelle, Analytisch-Numerische Untersuchung des thermischen Ausdehnungsverhaltens von Faser-Kunststoff-Verbunden N2 - Im Rahmen des Forschungsvorhabens PROVING wurde eine Methode zur rechnerischen Bestimmung thermomechanischer Eigenspannungen in CFK entwickelt. Ziel ist die Berücksichtigung des thermischen Ausdehnungsverhaltens bei der Bestimmung des dreidimensionalen in-situ-Spannungszustands der Matrix für den strukturellen Nachweis. Die Eigenspannungen werden über mikromechanische Modellierung und FEM berechnet; die zugrunde liegenden Ausdehnungsfunktionen wurden experimentell validiert. N2 - As part of the PROVING research project, a method for calculating thermomechanical residual stresses in CFRP was developed. The aim is to take thermal expansion behavior into account when determining the three-dimensional in-situ stress state of the matrix for structural verification. The residual stresses are calculated using micromechanical modeling and FEM; the underlying expansion functions have been experimentally validated. T2 - 43. Vortrags- und Diskussionstagung Werkstoffprüfung 2025 CY - Dresden, Germany DA - 27.11.2025 KW - Thermische Eigenspannungen KW - Mikromechanik KW - Faser-Kunststoff-Verbunde KW - FEM PY - 2025 SN - 978-3-88355-454-9 VL - 2025 SP - 154 EP - 159 PB - DGM CY - Sankt Augustin AN - OPUS4-65112 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sahr, Rabea T1 - Experimentelle, Analytisch-Numerische Untersuchung des Thermischen Ausdehnungsverhaltens von Faser-Kunststoff-Verbunden N2 - Im Rahmen des Forschungsvorhabens PROVING wurde eine Methode zur rechnerischen Bestimmung thermomechanischer Eigenspannungen in CFK entwickelt. Ziel ist die Berücksichtigung des thermischen Ausdehnungsverhaltens bei der Bestimmung des dreidimensionalen in-situ-Spannungszustands der Matrix für den strukturellen Nachweis. Die Eigenspannungen werden über mikromechanische Modellierung und FEM berechnet; die zugrunde liegenden Ausdehnungsfunktionen wurden experimentell validiert. T2 - 43. Vortrags- und Diskussionstagung Werkstoffprüfung 2025 CY - Dresden, Germany DA - 27.11.2025 KW - Thermische Eigenspannungen KW - Mikromechanik KW - Faser-Kunststoff-Verbunde KW - FEM PY - 2025 AN - OPUS4-65118 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Waurischk, Tina A1 - Deubener, J. A1 - Müller, Ralf T1 - Internal friction and energy dissipation during fracture in silicate glasses N2 - To obtain a deeper insight into the nature of energy dissipation during fracture, the internal friction of 13 borosilicate, aluminosilicate, soda-lime, and lead-containing glasses, for which inert crack growth data are known, was measured using dynamic mechanical thermal analysis. For asymmetrically bent glass beams, the loss tangent, tan δ, was determined between 0.2 and 50 Hz at temperatures between 273 K and the glass transition temperature, Tg. It was found that the area under the tan δ vs T·Tg−1 curve correlates with the crack growth exponent, n, in the empirical v = v0·KIn relation between crack growth velocity, v, and stress intensity, KI, which indicates that n correlates with the degree of energy dissipation of sub-Tg relaxation phenomena. KW - Glass KW - Internal friction KW - Crack growth PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-651371 DO - https://doi.org/10.1063/5.0255432 SN - 0021-9606 VL - 162 IS - 19 SP - 1 EP - 9 PB - AIP Publishing AN - OPUS4-65137 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pan, Z. A1 - Waurischk, Tina A1 - Duval, A. A1 - Müller, Ralf A1 - Deubener, J. A1 - Krishnan, N. M. A. A1 - Wondraczek, K. A1 - Wondraczek, L. T1 - Precise Real‐Time Measurement of Liquid Viscosity Using Digital Video Data N2 - Quantitative knowledge of liquid viscosity is of fundamental importance in many areas of materials synthesis and processing. However, the determination of viscosity often relies on specialized experimental equipment, offline experimentation, or invasive procedures, in particular when required in extreme conditions such as at high temperature, high pressure, and in confined or corrosive environments. Here, this study proposes and validates a fast and simple method that mimics the intuitive perception of liquid flow within a quantitative framework. For this, this study employs digital video observation to derive quantitative values of the shear viscosity of liquids, with high precision and rapid acquisition rates. The technique involves capturing liquid dynamics after minor mechanical stimulation. Processed imaging data are indexed by similarity and referenced to a digital database generated with a finite element model, from which values of viscosity are obtained in line. The approach is tested on water at room temperature and on a high‐temperature glass melt. Covering a viscosity range of four orders of magnitude, both yield convincing agreement with tabulated reference data at low computational cost. KW - Glass KW - Liquid Viscosity KW - Digital Video Data KW - Finite Element Method PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-651363 DO - https://doi.org/10.1002/aisy.202500297 SN - 2640-4567 VL - 7 IS - 12 SP - 1 EP - 12 PB - Wiley VHC-Verlag AN - OPUS4-65136 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stephan-Scherb, Christiane T1 - High temperature oxidation/sulfidation meets X-ray absorption near edge structure spectroscopy (XANES) N2 - Ferritic-martensitic alloys with 12-16 % Cr in weight are subject to devices for various energy systems, such as coal power plants and waste incineration plants. These materials are exposed to a highly corrosive environment which lead to a degradation of the material. Especially the simultaneous oxidation and sulfidation is thereby of special interest. Proper spatially resolved measurements that determine not only chemical compositions but phases are rare. However, precise phase identification and quantification of corrosion products within the multi-phase corrosion scales is a key aspect to understand diffusion paths of metal ions and gas ions/molecules. This study investigated Fe-Cr model alloys with Cr contents from 0 to 13 % in weight in 0.5 % SO2 and 99.5 % Ar atmosphere to aim in a fundamental and systematic analysis. Samples were aged at 650 °C for time scales from 12 h to 250 h. The results presented here correspond to depth dependent phase identification of oxide and sulphide phases in the corrosion scales by using X-ray absorption near edge spectroscopy (XANES). Per sample a series of ca. 20 spots (1-5 µm spot size) from scale-gas to scale-metal interface were measured. XANES spectroscopy was performed at the Fe-K edge (7.11 keV) on polished cross sections. The collected spectra were fitted to a combination of reference materials to quantify the present phases at different positions within the scale.The phase distribution differs with Cr content and the Cr diffusion through pure Fe-oxide and mixed Fe-Cr-oxide phases is discussed. T2 - EFC Workshop "High Temperature Corrosion" CY - Frankfurt am Main, Germany DA - 26.09.2018 KW - High temperature corrosion KW - XANES PY - 2018 AN - OPUS4-47277 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nikoonasab, Ali A1 - Licht, M. A1 - Weiler, L. A1 - Achenbach, R. A1 - Raupach, M. A1 - Gluth, Gregor T1 - Pore Solution composition of GGBFS-containing cement pastes N2 - Ground Granulated Blast-Furnace Slag (GGBFS), a by-product of the iron-making process, has gained significant attention as a supplementary cementitious material and has become increasingly popular in recent years due to its remarkable properties. GGBFS can significantly reduce the environmental impact of cement production when it comes to building concrete structures. GGBFS can either be blended with ordinary Portland cement (OPC) (up to a 90% replacement), or it can be used in the production of alkali-activated materials (AAMs). However, a comprehensive understanding of the pore solution composition is necessary for understanding various aspects of cementitious materials and their durability, including corrosion behavior, passivation of steel, and resistance to deteriorative processes. In the present work, the pore solutions of seven different GGBFS-containing cements (alkali-activated slag, alkali-activated slag/fly ash blends, a hybrid alkaline cement, CEM III/C, and CEM III/B) were extracted and analysed by inductively coupled plasma-optical emission spectroscopy, ion chromatography, pH, redox potential, and conductivity measurements. For comparison, a Portland cement pore solution was analysed similarly. The Concentrations of reduced sulfur were noteworthy in all GGBFS-containing cements, particularly in alkali-activated cements, where concentrations were notably higher compared to standard cements. The redox potentials of the pore solutions were primarily dictated by the concentrations of reduced sulfur, although other factors may contribute. Additionally, sulfur species in the pore solutions had an impact on pH, electrical conductivity, and other properties pertinent to the corrosion of reinforcements. T2 - RILEM Spring Convention 2024 & Conference on Advanced Construction Materials and Processes for a Carbon Neutral Society CY - Milan, Italy DA - 10.04.2024 KW - GGBFS KW - AAM KW - Sulfide KW - Pore solution composition KW - Redox potential PY - 2024 AN - OPUS4-59960 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - de Oliveira Guilherme Buzanich, Ana T1 - Exploring new materials for Green Intelligent Building how can our BAMline help N2 - With increasing demand and environmental concerns, researchers are exploring new materials that can perform as well or better than traditional materials while reducing environmental impact. Synchrotron X-ray based methods enable unique tools to probe materials properties via e.g. X-ray spectroscopy and diffraction methods. The BAM plays a central role in this highly collaborative research. The BAMline, a real-life sample materials research beamline, at the Berlin Synchrotron BESSY-II, provides unique insights into materials’ electronic and chemical structure at different time and length scales1. This enables real-time optimization of material properties and performance for various applications, such as energy storage and conversion, catalysis, and deterioration resistance. T2 - DAfStb-Kolloquium CY - Berlin, Germany DA - 16.10.2024 KW - XAS KW - Time-resolved studies KW - Binding materials KW - Cements PY - 2024 AN - OPUS4-61616 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - de Oliveira Guilherme Buzanich, Ana T1 - Time resolved in situ monitoring of mechanochemical transformations by X-ray absorption spectroscopy (XAS) N2 - Mechanochemical reactions promise a new direction for environmentally benign preparation of materials, and has been dubbed by IUPAC as one of the 10 chemical innovations that will change our world. Despite this significant promise, very little is known about the mechanisms that drive mechanochemical transformations, posing significant barriers to realizing their full potential. To this end, there is growing need to follow mechanochemical reactions in situ and in real time. We here describe advances in the development and application of XAS methods to monitor material synthesis in real time under mechanochemical conditions. We demonstrate the generality of our approaches by describing mechanochemical syntheses of materials by both vibratory ball milling and by Resonant Acoustic Mixing (RAM), where a time resolution of 1 second is for a whole XAS spectrum was achieved. Moreover, we describe how spectroscopic methods can be coupled to diffraction-based approaches, thereby providing new dimensions in understanding mechanochemical synthesis. T2 - European Conference on X-ray Spectrometry 2022 CY - Bruges, Belgium DA - 27.06.2022 KW - XAS KW - Mechanochemictry KW - Time resolved KW - In situ PY - 2022 AN - OPUS4-56258 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Vogler, Nico A1 - Gluth, Gregor A1 - Oppat, Klaus A1 - Kühne, Hans-Carsten ED - Christ, H.-J. T1 - Charakterisierung von Bauteiloberflächen mittels laserbasierter Rauigkeitsmessung T1 - Characterization of component surfaces by means of laser-based roughness measurement N2 - Die Charakterisierung von Oberflächen mittels optischer Technologien wird dank des ständigen Fortschritts bei der Entwicklung von Sensoren und Lichtquellen immer attraktiver. Die kommerziell erhältlichen Systeme werden dabei immer leistungsstarker, empfindlicher und genauer. Mit diesen Systemen ist es möglich, viele hundert Messpunkte innerhalb weniger Sekunden zu erfassen und auszuwerten. Dieser Fortschritt führt auch im Baubereich zu einer ständigen Weiterentwicklung und Verbesserung von Messmethoden und Systemen. So werden bereits standardisierte und angewandte Messprinzipien weiterentwickelt, den neuen Möglichkeiten angepasst und deren Anwendung auf neue Bereiche ausgeweitet. An der BAM ist es gelungen ein Messsystem zu entwickeln, mit dem Rautiefen von Bauteiloberflächen in Anlehnung an bereits standardisierte Verfahren bestimmt werden können. Mit dem Mer vorgestellten System können sowohl horizontale als auch vertikale, gewölbte und geneigte Oberflächen untersucht werden. Dank der Implementierung geeigneter Algorithmen entsprechen die vom System ausgegebenen Ergebnisse denen der seit Jahrzehnten mit den volumetrischen Messverfahren erzielten Ergebnisse. Vor allem bei der Instandsetzung von Bauwerken bringt das an der BAM entwickelte System erhebliche Vorteile, da es zukünftig auch möglich sein wird Wände und Decken genauer zu untersuchen. N2 - The characterization of surfaces by using optical technologies is becoming increasingly attractive. The reason therefore is the constant progress in the development of sensors and light sources. Commercially available systems are becoming increasingly powerful, more sensitive and accurate. With these systems it is possible to detect several hundred measurement points within a few seconds and evaluated them subsequently. This progress also carries out in the field of construction to a continually development and improvement of measurement methods and systems. So it is possible to further developed already standardized and applied measurement principles, adapt them to new opportunities and expand the application of these principles to new areas. At BAM a new measurement system has been developed for determine the roughness of component surfaces in accordance with standardized procedures. The system presented can be used on horizontal and vertical oriented, inclined and curved surfaces. By implementing appropriate algorithms the system determined results which correspond to the results of the volumetric measurement methods. Especially for the field of repair systems this measurement system brings significant advantages. In future it will also be possible to examine walls and ceilings in detail which is not possible until now. T2 - Tagung Werkstoffprüfung 2013 - Fortschritte in der Werkstoffprüfung für Forschung und Praxis CY - Neu-Ulm, Germany DA - 28.11.2013 KW - Oberflächencharakterisierung KW - Rauigkeit KW - Optische Messtechnik KW - Lasertriangulation KW - Surface characterization KW - Surface roughness KW - Optical measurement techniques KW - Laser triangulation PY - 2013 SN - 978-3-514-00806-9 SP - 291 EP - 296 PB - Verlag Stahleisen CY - Düsseldorf AN - OPUS4-29989 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Soni, Akshar T1 - Simulation of functional ageing towards failure prediction of dental restorations - Investigating the Crown-Cement-Tooth Complex (CCTC) N2 - Dental crown restorations are the most common type of indirect restoration in Germany, with over 5 million crowns placed annually. Clinical complications such as debonding and crown fractures cannot yet be adequately correlated with cement ageing processes. The SimuCrown project systematically investigates the ageing mechanisms of the crown–cement–tooth complex (CCTC) while also validating the in vitro methodology itself. This interdisciplinary cooperation combines experimental ageing simulation (Charité), computer-aided finite element method based simulation (TU Berlin), and high-resolution structural analysis using synchrotron-based X-ray refraction radiography (SXRR) on BAMline at BESSY II (BAM). T2 - 17th BESSY@HZB User Meeting CY - Berlin, Germany DA - 03.12.2025 KW - X-ray refraction KW - Synchrotron radiation KW - Dental Materials KW - Crown-cement-tooth complex (CCTC) KW - Crack evolution PY - 2025 AN - OPUS4-65166 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schneider, Ralf T1 - Investigation and control of protein adsorption for fluorescent nanosilver reference material N2 - Upon interaction of nanomaterials like noble metal nanoparticles (NPs) with biological systems like body fluids such as serum, a protein corona is formed.[1] This reversibly bound layer of proteins controls the transport of the NPs and their subsequent interaction with biological components.[2] The plasmonic properties of nobel metal NPs like Au and Ag can considerably affect the fluorescence properties of fluorophores in their vicinity, i.e., within a near field distance. Depending on the chemical composition, size and shape of these noble metal NPs, the spectral properties of the dye, and the particle-fluorophore distance, the fluorescence is quenched or in some cases enhanced.[3,4,5] This can be monitored by fluorescence intensity and lifetime measurements, with the latter effect being accompanied by an increase in fluorescence intensity and reduction in fluorescence lifetime due to an increase in radaiative rate constant. We utilized these effects to study and manipulate noble metal NP-protein interaction exemplarily for fluorophore-labeled bovine serum albumin (BSA) modified e.g. by succinylation, amination and the introduction of thiol groups, resulting in different binding affinities of the proteins.[6] Our results show that the fluorescent corona allows monitoring of the interaction of our accordingly protein-functionalized particles with biological model systems like solutions containing different amounts of various proteins. This can be eventually used for further in vitro and in vivo studies to assess the uptake, digestion, and excretion of surface functionalized noble metal NPs. T2 - EBS 2017 CY - Potsdam, Germany DA - 20.03.2017 KW - Nanoparticles KW - Reference material KW - Fluorescence probes KW - Plasmonics PY - 2017 AN - OPUS4-39552 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scharf-Wildenhain, R. T1 - Influence of build up height on residual stresses in additive repair and modification using DED Arc N2 - Directed Energy Deposition (DED)-Arc is suitable for the hybrid additive manufacturing, modification and repair of large metal components with high deposition rates. Residual stresses and distortion are of central importance when characterizing the manufactured components and the sensitive transition area between AM component and semi-finished product. Residual stresses caused by the thermal cycles during the manufacturing process can impair the mechanical properties of the manufactured parts and can lead component failure. Therefore, understanding and controlling residual stresses, especially when combining different base and filler materials, is critical to improving the quality and efficiency of the hybrid DED-Arc process. This article deals with the influence of the build-up height on the residual stress distribution of additively manufactured components with a selected base and filler material combination. Using a robot-assisted DEDsystem and a controlled short arc, systematic step cancellation tests were carried out at a selected working temperature (200 C°) and heat input (600 kJ/m). In a 5-stage termination experiment, straight walls were produced using a one bead per layer strategy and selected increasing component heights between 15 mm and 300 mm. The influence of the build height on the longitudinal residual stress in the process direction was analyzed and discussed. All experiments showed a comparable stress distribution in the area of the substrate plate up to the heat-affected zone (HAZ) and the transition zone, regardless of the buliding height. However, the height showed a significant influence on the of residual stress distribution of the deposited AM-component. High positive stress gradients with a maximum range between 300 MPa to 400 MPa were always found in the last approx. 18 component layers (upper 40 mm), which can be explained by the shrinkage of the nonheat- treated top layer. Underlying layers, where present, showed a homogeneous residual stress distribution characterized by low compressive stresses. This can be explained by the process related tempering during the deposition of the upper layers. A constant boundary layer number was determined for all specimens. Once this number was exceeded, the distribution of residual stresses no longer changed, but merely shifted with the increasing height of the component in the direction of build-up. These correlations contribute to the understanding of residual stress development with increasing structure height. This study is part of a running research project on the properties of hybrid additive components and processes. It aims the stress optimized hybrid additive manufacturing of high-strength components and the necessary recommendations for application. T2 - 78th IIW Annual Assembly and International Conference on Welding and Joining CY - Genoa, Italy DA - 22.06.2025 KW - DED-Arc KW - Additive manufacturing KW - Residual stress PY - 2025 AN - OPUS4-65192 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Channammagari, Harichandana T1 - From Micromechanics to Macro Validation: A New Approach for Aerospace Structures N2 - Given the high experimental effort required to verify fiber‑reinforced polymer composites (FRP) in aviation, the PROVING project (Production, Optimization, and Virtual Verification for Generative Manufacturing Processes) aims to establish a streamlined and robust verification methodology based on analytical and numerical approaches. As a foundation for this virtual verification process, BAM contributed extensive material testing for parameter identification, feeding directly into the material models and probabilistic methods. Beyond the experiments, an analytical‑numerical model was developed to more accurately determine the in‑situ stress state within the composite matrix. Since damage initiation in FRP is largely driven by inter-fiber failure, the three‑dimensional matrix stress state is essential for structural verification. In addition to external loading, thermomechanical residual stresses arising from the mismatched thermal expansion of fibers and matrix contribute to the stress state. Within PROVING, a calculation method was developed that incorporates the thermomechanical behavior of carbon‑fiber‑reinforced polymers (CFRP) into the verification process with minimal experimental effort. The method determines matrix thermal residual stresses using micromechanical modeling combined with finite element analysis. T2 - 29. Nationales SAMPE Symposium CY - Aachen, Germany DA - 02.04.2025 KW - Virtual Verification KW - Micromechanics KW - FEA PY - 2025 AN - OPUS4-65187 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Wear resistance of modified Ni based claddings in relation to the resulting machinability via ultrasonic-assisted milling N2 - In the field of plastics processing, extruder screws are subjected to significant wear stresses. The extruder screw is the main wear component in those production machines and is usually coated with intermetallic wear protection alloys composed of Ni-based alloys, specifically Colmonoy C56 PTA (NiMoCrSi). There is a growing demand for providing an economic machinability of these alloys to achieve defined contours with a sufficient surface integrity. Recent investigations exhibit promising results applying ultrasonic milling for such hard-to-cut materials. The Colmonoy C56 is modified by various alloying additions Ti, Nb, Mo, Hf, and Al, and then cladded on a steel S355 via Plasma Transferred Arc process. The effect of alloying additions on the microstructure is analyzed regarding their resistance to abrasive and adhesive wear. With Miller test ASTM G75 the influence of alloying elements on resistance to abrasive wear for two abrasive materials is investigated (high-grade corundum F220 and quartz powder). The wear loss is not increased for additions of Nb and Ti compared to the base material C56. Modifications with Hf or Al reduces the resistance to abrasive wear and significantly increases material loss. The extruder screw is also subject to adhesive wear, which can be quantified by means of the pin-roll test. It is demonstrated that the addition of Hf, for example, contributes to a reduction in wear loss. Aim of the investigations is to find suitable modifications for the wear claddings of C56 for a sufficient machineability, without compemising the wear resistant. The machinability is considerably affected by the alloy additions, and is determined using ultrasonic-assisted milling. The addition of hafnium reduces machinability, i.e. significantly increases cutting forces. The incorporation of Nb exhibits a significant reduction of cutting forces, and results in reduced tool wear and an enhanced of surface integrity (roughness, density of defects, residual stresses). T2 - Wear of Materials 2025 CY - Sitges, Spain DA - 13.04.2025 KW - Abrasive wear KW - Adhesive wear KW - Colmonoy C56 KW - PTA welding KW - Service life and efficiency KW - Substitution of critical raw materials KW - Surface integrity KW - Ultrasonic-assisted milling process PY - 2025 AN - OPUS4-65189 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Srivastava, Priyanka A1 - Tavernaro, Isabella A1 - Scholtz, Lena A1 - Genger, C. A1 - Welker, P. A1 - Schreiber, Frank A1 - Meyer, Klas A1 - Resch-Genger, Ute T1 - Dual color pH probes made from silica and polystyrene nanoparticles and their performance in cell studies N2 - Ratiometric green–red fluorescent nanosensors for fluorometrically monitoring pH in the acidic range were designed from 80 nm-sized polystyrene (PS) and silica (SiO2) nanoparticles (NPs), red emissive reference dyes, and a green emissive naphthalimide pH probe, analytically and spectroscopically characterized, and compared regarding their sensing performance in aqueous dispersion and in cellular uptake studies. Preparation of these optical probes, which are excitable by 405 nm laser or LED light sources, involved the encapsulation of the pH-inert red-fuorescent dye Nile Red (NR) in the core of self-made carboxylated PSNPs by a simple swelling procedure and the fabrication of rhodamine B (RhB)-stained SiO2-NPs from a silane derivative of pH-insensitive RhB. Subsequently, the custom-made naphthalimide pH probe, that utilizes a protonation-controlled photoinduced electron transfer process, was covalently attached to the carboxylic acid groups at the surface of both types of NPs. Fluorescence microscopy studies with the molecular and nanoscale optical probes and A549 lung cancer cells confirmed the cellular uptake of all probes and their penetration into acidic cell compartments, i.e., the lysosomes, indicated by the switching ON of the green naphthalimide fluorescence. This underlines their suitability for intracellular pH sensing, with the SiO2-based nanosensor revealing the best performance regarding uptake speed and stability. KW - Sensors KW - Silica and polystyrene nanoparticles KW - pH probe KW - Fluorescence spectroscopy KW - Cell studies KW - Dye KW - Particle synthesis PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-569198 DO - https://doi.org/10.1038/s41598-023-28203-0 SN - 2045-2322 VL - 13 IS - 1 SP - 1321 EP - 1336 PB - Nature CY - London AN - OPUS4-56919 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Keshmiri, Hamid A1 - Armin, F. A1 - Elsayad, K. A1 - Schreiber, Frank A1 - Moreno, M. T1 - Leaky and waveguide modes in biperiodic holograms N2 - This study details a theoretical analysis of leaky and waveguide modes in biperiodic all-dielectric holograms. By tuning diffraction orders and subsequently confining local density of optical states at two distinct resonance wavelengths, we present a new class of highly sensitive refractive index biosensing platforms that are capable of resolving 35.5 to 41.3 nm/RIU of spectral shift for two separate biological analytes. KW - Antimicrobial resistance KW - Bacteria KW - Photonics KW - Diffractive gratings PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-527632 DO - https://doi.org/10.1038/s41598-021-89971-1 SN - 2045-2322 (online) VL - 11 IS - 1 SP - 10991 PB - Springer Nature AN - OPUS4-52763 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pietsch, Franziska T1 - Selection of resistance in bacterial biofilms grown on antimicrobial surfaces in a multidrug environment N2 - Background Bacterial biofilms are regarded as the most common cause of chronic infections and are often associated with medical devices, such as implants and catheters. Bacteria growing in biofilms produce a protective, extracellular matrix, which enables them to tolerate much higher antimicrobial concentrations than free-living bacteria and survive long enough to acquire antimicrobial resistance. Preventive and therapeutic strategies against biofilm infections in clinical settings commonly involve the application of multiple antimicrobials: biocidal coatings on the biomaterials and systemically administered antibiotics. This frequent practice harbors the risk of the development of cross-resistance via shared resistance mechanisms between antimicrobials used in material coatings and administered antibiotics. Aim Our goal is to determine how bacteria adapt to antimicrobials during biofilm formation on surfaces coated with antimicrobials and how population dynamics within biofilms affect the transmission of resistance mutations. Specifically, we want to identify antimicrobial-antibiotic-combinations that select for and against antibiotic resistance in biofilms by following the population dynamics of resistant and susceptible strains in competition assays on a single cell level. Methodology To study the effect of antimicrobial-antibiotic exposure on resistance development and population dynamics on bacterial biofilms in a multidrug environment, we will grow Pseudomonas aeruginosa on glass surfaces with and without antimicrobial coatings and expose them to antibiotics. First, we will screen in vitro for combinations of antibiotics and antimicrobials that select for and against antibiotic resistance. Second, effective combinations will be chosen for in-depth investigations during bacterial adhesion and of mature biofilms of resistant and susceptible genotypes. Third, based on the outcome of the screen and the obtained mechanistic understanding we will choose a clinical example in which we study the relevance of our findings in biofilms grown in vivo. Relevance Studying the biointerfacial interactions between bacterial biofilms and medical devices in terms of population dynamics as well as on single cell level during multidrug selection will help us understand how drug resistance develops and spreads in persistent biofilm infections. Based on our findings we aim to provide clinical recommendations for improved administration of antibiotics/antimicrobials in combination with medical device materials in order to mitigate against biofilm associated antimicrobial resistance. T2 - Biofilms 8 Conference CY - Aarhus, Denmark DA - 27.05.2018 KW - Resistance KW - Antimicrobials PY - 2018 AN - OPUS4-46524 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pietsch, Franziska T1 - Selection of resistance in bacteria grown on antimicrobial surfaces in a multidrug environment N2 - Bacterial biofilms are regarded as the most common cause of chronic infections and are often associated with medical devices, such as implants and catheters. Bacteria growing in biofilms produce a protective, extracellular matrix, which enables them to tolerate much higher antimicrobial concentrations than free-living bacteria and survive long enough to acquire antimicrobial resistance. Preventive and therapeutic strategies against biofilm infections in clinical settings commonly involve the application of multiple antimicrobials: antimicrobial coatings on the biomaterials and systemically administered antibiotics. This frequent practice harbors the risk of the development of cross-resistance via shared resistance mechanisms between antimicrobials used in material coatings and administered antibiotics. Our goal is to determine how population dynamics within biofilms affect the transmission of resistance mutations. Specifically, we want to identify antimicrobial-antibiotic-combinations that select for and against antibiotic resistance in biofilms by following the population dynamics of resistant and susceptible strains in competition assays. Gaining a better understanding about resistance development and spread in persistent biofilm infections will enable us to provide clinical recommendations for improved administration of antibiotics/antimicrobials in combination with medical device materials to mitigate against biofilm associated antimicrobial resistance. Here, we will discuss our first findings on the effects of combinations of the carbapenem drug meropenem and various antimicrobials. T2 - The Antimicrobial Resistance on Biomaterials Workshop CY - St. Gallen, Switzerland DA - 25.10.2018 KW - Resistance KW - Antimicrobials PY - 2018 AN - OPUS4-46526 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Keshmiri, Hamid T1 - Bidiffractive leaky-mode biosensor N2 - This study details a thorough analysis of leaky and waveguide modes in biperiodic diffractive nanostructures. By tuning diffraction orders and subsequently confining local density of optical states at two distinct resonance wavelengths, we present a highly sensitive refractive index biosensing platform that can resolve 35.5 to 41.3 nm/RIU of spectral shift for two separate biological analytes. T2 - EMBL Symposium: Seeing is Believing - Imaging the Molecular Processes of Life CY - Heidelberg, Germany DA - 04.10.2023 KW - Optics PY - 2023 AN - OPUS4-59247 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Viguier, B. T1 - Creep of single-crystals of nickel-base gamma-alloy at high temperatures N2 - Porosity in single-crystal nickel-base superalloys is removed by hot isostatic pressing (HIP) at temperatures above gamma’-solvus where the material is very soft and ductile. For example, single-crystal nickel-base superalloy CMSX-4 is HIPed at temperature 1288 °C, which is slightly higher than the gamma’-solvus temperature of this alloy equal to about 1280 °C. It is assumed that pore shrinking during HIP is mostly due to dislocation creep. Such a modelling of HIP of CMSX-4 was started in our group on the base of results of creep tests of [001] single-crystals at 1288 °C [1]. However, it was found later [2] that the alloy CMSX-4 shows very strong creep anisotropy at 1288 °C. Therefore, for calibration of the creep law, creep tests of different orientations under different stress levels are required at the HIP temperature. This was the main task of present work. Single-crystals of CMSX-4 of axial orientations [001], [011], [123] and [111] were cast by VIAM Moscow and tested by BAM Berlin under creep conditions at 1288 °C and stress levels between 4 MPa and 16 MPa. At all stress levels, the creep rate increases by an order of magnitude when changing the orientation from [001] to [111] with [011] and [123] orientations in between. Such a character of creep anisotropy corresponds to the orientation dependence of the Schmid factor for octahedral glide. The crystal viscoplasticity model developed in [1] was improved to better represent the time induced softening observed during creep. The creep tests for different stresses and orientations as well as pore closure were simulated. The results of pore closure simulation are compared with measurements of porosity decrease during Hiping. T2 - 15th International Conference on Creep and Fracture of Engineering Materials and Structures CY - Online meeting DA - 14.06.2021 KW - Nickel-base superalloys KW - Creep KW - Single-Crystal PY - 2021 AN - OPUS4-53935 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Fedelich, Bernard ED - Cailletaud, G. ED - Cormier, J. ED - Eggeler, G. ED - Maurel, V. ED - Nazé, L. T1 - Crystal orientation and elastic properties N2 - The elastic constants are the most basic mechanical properties of a material and are needed for any structural analysis of a component. For example, they have a major influence on the eigenfrequencies of vibrating parts. Single crystals of Ni-base superalloys are strongly anisotropic, which means that the observed properties are orientation dependent. Tensor algebra is then required to mathematically formulate the elastic properties and their relations to the crystal orientation. Hence, this chapter first summarizes some basic definitions and calculation rules for Rotation matrices, including the definition of the Euler angles, which are most commonly used to define the relative orientations of the crystal and the component. Parts of this chapter closely follow the lines of the excellent exposition of the topic by Olschewski. KW - Nickel-base superalloys KW - Elasticity PY - 2022 SN - 978-0-12-819357-0 SP - 41 EP - 67 PB - Elsevier Inc. AN - OPUS4-53435 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Epishin, A. A1 - Camin, B. A1 - Hansen, L. A1 - Heuser, M. A1 - Lopez-Galilea, I. A1 - Ruttert, B. A1 - Theisen, W. A1 - Fedelich, Bernard T1 - Refinement and Experimental Validation of a Vacancy Model of Pore Annihilation in Single-Crystal Nickel-Base Superalloys during Hot Isostatic Pressing N2 - Initially, as-cast and homogenized single crystals of nickel-base superalloy CMSX-4 are subjected to hot isostatic pressing at 1288 °C. Two series of experiments are conducted: under the same pressure of 103 MPa but with different durations, between 0.5 and 6 h, and under different pressures, between 15 and 150 MPa, but for the same time of 0.5 h. The porosity annihilation is investigated metallographically and by high-resolution synchrotron X-ray tomography. The obtained experimental results are compared with the predictions of the vacancy model proposed recently in the group. Herein, the model is further refined by coupling with X-ray tomography. The model describes the evolution of the pore arrays enclosed in the 3D synchrotron tomograms during hot isostatic pressing and properly predicts the time and stress dependences of the pore annihilation kinetics. The validated model and the obtained experimental results are used for selecting the optimal technological parameters such as applied pressure and processing time KW - Superalloys KW - HIP KW - Single-Crystal KW - Diffusion PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-526859 DO - https://doi.org/10.1002/adem.202100211 VL - 23 IS - 7 SP - 211 AN - OPUS4-52685 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ahmadian, A. A1 - Scheiber, D. A1 - Zhou, X. A1 - Gault, B. A1 - Darvishi Kamachali, Reza A1 - Romaner, L. A1 - Ecker, W. A1 - Dehm, G. A1 - Liebscher, C. H. T1 - Interstitial segregation has the potential to mitigate liquid metal embrittlement in iron N2 - The embrittlement of metallic alloys by liquid metals leads to catastrophic material failure and severely impacts their structural integrity. The weakening of grain boundaries by the ingress of liquid metal and preceding segregation in the solid are thought to promote early fracture. However, the potential of balancing between the segregation of cohesion-enhancing interstitial solutes and embrittling elements inducing grain boundary decohesion is not understood. Here, we unveil the mechanisms of how boron segregation mitigates the detrimental effects of the prime embrittler, zinc, in a Σ5 [0 0 1] tilt grain boundary in α −Fe (4 at.% Al). Zinc forms nanoscale segregation patterns inducing structurally and compositionally complex grain boundary states. Ab-initio simulations reveal that boron hinders zinc segregation and compensates for the zinc induced loss in grain boundary cohesion. Our work sheds new light on how interstitial solutes intimately modify grain boundaries, thereby opening pathways to use them as dopants for preventing disastrous material failure. KW - Materials Modelling KW - Liquid Metal Embrittlement KW - Alloy Safety KW - CALPHAD KW - Microstructure Design PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-573576 DO - https://doi.org/10.1002/adma.202211796 SN - 0935-9648 IS - e2211796 PB - Wiley online library AN - OPUS4-57357 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Suárez Ocano, Patricia A1 - Agudo Jácome, Leonardo A1 - Lopez-Galilea, I. A1 - Darvishi Kamachali, Reza A1 - Fries, S. G. T1 - Data regarding the experimental findings compared with CALPHAD calculations of the AlMo0.5NbTa0.5TiZr refractory high entropy superalloy N2 - This contribution contains the raw data used to compare experimental results with thermodynamic calculations using the CALPHAD method, which is related to the research article “The AlMo0.5NbTa0.5TiZr refractory high entropy superalloy: experimental findings and comparison with calculations using the CALPHAD method” [1] , and therefore this article can be used as a basis for interpreting the data contained therein. The AlMo0.5NbTa0.5TiZr refractory superalloy was characterized in the cast and annealed condition (1400 °C for 24 h) in order to measure grain size and to identify and measure the size and area fraction of the phases present. The raw data of this article include X-ray diffraction (XRD) measurements, microstructural characterization by scanning and transmission electron microscopy (SEM and TEM), and elemental analysis by energy dispersive X-ray spectroscopy (EDX). XRD includes the determination of phases and the lattice parameters (A2, B2, and hexagonal structure). Microstructural analysis by scanning and transmission electron microscopy includes (1) identification of composition, size, and volume fraction of the present phases and (2) determination of grain size. Based on these experimental data, it is possible to identify similarities and discrepancies with the data calculated using the CALPHAD method for the alloy under study in Ref. [1] , which provides the basis for better and more efficient development of reliable databases. KW - Transmission electron microscopy KW - Scanning electron microscopy KW - Microstructural characterization KW - Refractory high entropy alloys PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-568009 DO - https://doi.org/10.1016/j.dib.2022.108858 SN - 2352-3409 VL - 46 SP - 1 EP - 19 PB - Elsevier CY - Amsterdam AN - OPUS4-56800 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kianinejad, Kaveh A1 - Darvishi Kamachali, Reza A1 - Khedkar, Abhinav A1 - Manzoni, Anna Maria A1 - Agudo Jácome, Leonardo A1 - Schriever, Sina A1 - Saliwan Neumann, Romeo A1 - Megahed, Sandra A1 - Heinze, Christoph A1 - Kamrani, Sepideh A1 - Fedelich, Bernard T1 - Creep anisotropy of additively manufactured Inconel-738LC: Combined experiments and microstructure-based modeling N2 - The current lack of quantitative knowledge on processing-microstructure–property relationships is one of the major bottlenecks in today’s rapidly expanding field of additive manufacturing. This is centrally rooted in the nature of the processing, leading to complex microstructural features. Experimentally-guided modeling can offer reliable solutions for the safe application of additively manufactured materials. In this work, we combine a set of systematic experiments and modeling to address creep anisotropy and its correlation with microstructural characteristics in laser-based powder bed fusion (PBF-LB/M) additively manufactured Inconel-738LC (IN738LC). Three sample orientations (with the tensile axis parallel, perpendicular, and 45° tilted, relative to the building direction) are crept at 850 °C, accompanied by electron backscatter secondary diffraction (EBSD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM) investigations. A crystal plasticity (CP) model for Ni-base superalloys, capable of modeling different types of slip systems, is developed and combined with various polycrystalline representative volume elements (RVEs) built on the experimental measurements. Besides our experiments, we verify our modeling framework on electron beam powder bed fusion (PBF-EB/M) additively manufactured Inconel-738LC. The results of our simulations show that while the crystallographic texture alone cannot explain the observed creep anisotropy, the superlattice extrinsic stacking faults (SESF) and related microtwinning slip systems play major roles as active deformation mechanisms. We confirm this using TEM investigations, revealing evidence of SESFs in crept specimens. We also show that the elongated grain morphology can result in higher creep rates, especially in the specimens with a tilted tensile axis. KW - Additive manufactured Ni-base superalloys KW - Creep KW - Crystal plasticity KW - Superlattice extrinsic stacking faults PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-601576 DO - https://doi.org/10.1016/j.msea.2024.146690 SN - 0921-5093 VL - 907 SP - 1 EP - 16 PB - Elsevier B.V. AN - OPUS4-60157 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Suárez Ocano, Patricia A1 - Fries, S. G. A1 - Lopez-Galilea, I. A1 - Darvishi Kamachali, Reza A1 - Roik, J. A1 - Agudo Jácome, Leonardo T1 - The AlMo0.5NbTa0.5TiZr refractory high entropy superalloy: Experimental findings and comparison with calculations using the CALPHAD method N2 - Detailed microstructural characterization of the AlMo0.5NbTa0.5TiZr refractory high entropy superalloy in the as-cast state is reported for first time and compared with the state annealed at 1400 oC for 24 h. The former shows a dendritic structure, with a mixture of A2/B2 phases < 20 nm in both the dendritic and interdendritic regions. A mostly amorphous phase, rich in Al and Zr, is found within the interdendritic region. The annealed state reproduced the combination of A2/B2/Al-Zr-rich phases reported previously. Calculations from two relevant ThermoCalc databases were compared with the experimental results. Equilibrium calculations were compared with results for the annealed alloy, whereas solidification paths calculated using Scheil-Gulliver model were used for comparison with the as-cast alloy. A previously hypothesized spinodal decomposition during cooling as the mechanism responsible for the patterned A2/B2 microstructure is confirmed via the CALPHAD calculations, pointing to its use as an efficient design tool for such alloys. Finally, the comparison between the experimental and computational findings allowed better understanding the solidification path and equilibrium stability of this alloy, giving a base to make better decisions on the field of new refractory superalloy design. KW - CALPHAD database analysis KW - Refractory superalloys KW - Chemically complex alloy KW - Characterization KW - Microstructure PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-545906 DO - https://doi.org/10.1016/j.matdes.2022.110593 SN - 1873-4197 VL - 217 SP - 1 EP - 13 PB - Elsevier CY - Amsterdam AN - OPUS4-54590 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Xing, H. A1 - Jing, H. A1 - Dong, X. A1 - Wang, Lei A1 - Han, Y. A1 - Hu, R. T1 - Cellular growth during rapid directional solidification: Insights from quantitative phase field simulations N2 - In this paper, columnar cellular growth with kinetic effects including kinetic undercooling and solute trapping in rapid directional solidification of alloys was investigated by using a recent quantitative phase-field model for rapid solidification. Morphological transition and primary spacing selection with and without kinetic effects were numerically investigated. Numerical results show that doublon structure is an intermediate state in the primary spacing adjustment of cellular arrays. It was found that the inclusions of kinetic effects result in the increase of the solute in the solid phase and the solute enrichment in the interdendritic liquid channel. Moreover, predicted results indicate that the growth directions of the cellular arrays in rapid directional solidification with and without kinetic effects are independent of the Péclet number. Therefore, the kinetic effects play important roles in numerical simulations of the growth pattern selection and solute distribution during rapid solidification. Neglecting them will result in the inaccurately predicted results. KW - Rapid solidification KW - Phase-field model PY - 2022 DO - https://doi.org/10.1016/j.mtcomm.2022.103170 VL - 30 SP - 103170 PB - Elsevier Ltd. AN - OPUS4-54571 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ganesh, Rahul A1 - Gesell, Stephan A1 - Kuna, M. A1 - Fedelich, Bernard A1 - Kiefer, B. T1 - Numerical calculation of ΔCTOD for thermomechanical fatigue crack growth N2 - The cyclic crack tip opening displacement ΔCTOD is a promising loading Parameter to quantify the crack propagation under thermomechanical fatigue (TMF). In this work, suitable techniques are investigated and compared for an accurate calculation of ΔCTOD under TMF loading using a viscoplastic temperature dependent material model. It turned out that collapsed special crack tip elements give the best results. An efficient FEM-technique is developed to simulate the incremental crack growth by successive remeshing, whereby the deformations and internal state variables are mapped from the old mesh onto the new one. The developed techniques are demonstrated and discussed for two-dimensional examples like TMF-specimens. Recommendations are made regarding important numerical control parameters like optimal size of crack tip elements, length of crack growth increment in relation to plastic zone size and ΔCTOD value. N2 - Zur Bewertung des Rissfortschritts unter thermomechanischer Ermüdung (TMF) ist die zyklische Rissöffnungsverschiebung ΔCTOD ein aussichtsreicher bruchmechanischer Beanspruchungsparameter. In dieser Arbeit werden unter Anwendung eines viskoplastischen, temperaturabhängigen Materialmodells geeignete FEM-Techniken für die akkurate Berechnung des ΔCTOD bei TMF erprobt und verglichen. Als beste Technik hat sich die Verwendung kollabierter Rissspitzenelemente erwiesen. Es wurde ein effizienter FEM-Algorithmus zur Simulation der Rissausbreitung mit inkrementeller Neuvernetzung entwickelt, bei dem die Verformungen und inelastischen Zustandsvariablen jeweils vom alten auf das neue Netz übertragen werden. Die erarbeiteten Techniken werden am Beispiel von zweidimensionalen Strukturen und TMF-Proben vorgestellt und diskutiert. Dabei werden wesentliche Kontrollparameter der Simulation wie optimale Grösse der Rissspitzenelemente, Länge des Rissinkrementes in Relation zur plastischen Zone und dem ΔCTOD-Wert empfohlen. T2 - 53. Tagung des Arbeitskreises "Bruchmechanik und Bauteilsicherheit" CY - Online meeting DA - 18.02.2021 KW - Crack tip opening displacement KW - Thermomechanical fatigue KW - Crack growth PY - 2021 SP - 1 EP - 10 PB - DVM (Deutscher Verband für Materialforschung und -prüfung) CY - Berlin AN - OPUS4-52519 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ganesh, R. A1 - Gesell, Stephan A1 - Fedelich, Bernard A1 - Kuna, Meinhard A1 - Kiefer, B. T1 - Procrackplast: Eine Software zur Simulation des 3D-Risswachstums unter großen plastischen Deformationen T1 - Procrackplast: A software for simulating 3D crack growth under large plastic deformation N2 - The finite element software ProCrackPlast is developed for the automated simulation of fatigue crack growth in arbitrarily loaded three-dimensional components with large scale plastic deformations, in particular under cyclic thermomechanical (TMF) loading. ProCrackPlast is developed by extending the software Procrack, created at TU Freiberg for linear-elastic crack growth simulations. The pre-processing, FEM analysis, and the post-processing in ProCrackPlast are done by the commercial software ABAQUS. ProCrackPlast resorts to a crack growth procedure which adaptively updates the crack in finite increments based on the fracture-mechanical parameter, cyclic crack tip opening displacement ΔCTOD . Features of this software along with two application examples of fatigue crack growth in a typical cast steel, Ni-Resist, are presented in this paper to show its capability and performance. N2 - Es wird die Finite-Element-Software ProCrackPlast vorgestellt, die eine automatische Simulation der Ermüdungsrissausbreitung in beliebig belasteten dreidimensionalen Bauteilen mit größeren plastisch verformten Bereichen ermöglicht, insbesondere bei thermomechanischer Wechselbelastung (TMF). ProCrackPlast entstand durch Erweiterung des Programs ProCrack, das an der TU Freiberg für linear-elastische inkrementelle Rissfortschrittsanalysen entwickelt wurde. Das Pre-Processing, die FEM Analyse und das Post-Processing werden mit Hilfe der kommerziellen FE-Software ABAQUS durchgeführt. ProCrackPlast beruht auf einem Algorithmus, mit dem der Rissfortschritt adaptiv in endlichen Inkrementen unter Verwendung des bruchmechanischen Parameters der zyklischen Rissöffnungsverschiebung ΔCTOD gesteuert wird. Die Funktionseigenschaften dieser Software werden anhand von zwei Anwendungsbeispielen zum Ermüdungsrisswachstum für einen typischen Stahlguss, Ni-Resist, exemplarisch dargestellt, um die Möglichkeiten und Leistungsfähigkeit von ProCrackPlast zu demonstrieren. T2 - 54. Tagung des Arbeitskreises "Bruchmechanik und Bauteilsicherheit" CY - Online meeting DA - 22.02.2021 KW - Automated finite element analysis KW - Automatische Finite Element Simulation KW - Thermomechanical fatigue KW - Crack growth KW - Thermomechanische Ermüdung KW - Rissausbreitung PY - 2022 SP - 205 EP - 214 PB - Deutscher Verband für Materialforschung und -prüfung e.V. AN - OPUS4-54435 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sobol, Oded A1 - Holzlechner, Gerald A1 - Nolze, Gert A1 - Wirth, Thomas A1 - Eliezer, D. A1 - Böllinghaus, Thomas A1 - Unger, Wolfgang T1 - Time-of-Flight secondary ion mass spectrometry (ToF-SIMS) imaging of deuterium assisted cracking in a 2205 duplex stainless steel microstructure N2 - In the present work, the influence of deuterium on the microstructure of a duplex stainless steel type EN 1.4462 has been characterized by Time-of-Flight Secondary Ion Mass Spectrometry (ToF-SIMS) supported by scanning electron microscopy (SEM), focused ion beam (FIB), electron back scattered diffraction(EBSD) and energy dispersive x-ray (EDX) investigations. Characterization has been carried out before and after electrochemical charging with deuterium which has been used as a tracer, due to its similar behavior to hydrogen in the steel microstructure. In a first approach, the distribution of the deuterium occurring at temperatures above 58 °C has been visualized. Further it turned out that sub-surface micro blisters are formed in the ferrite-austenite interface, followed by the formation of needle shaped plates and subsequent cracking at the ferrite surface. In the austenite phase, parallel cracking alongside twins and hexagonal close packed (martensitic) regions has been observed. In both phases and even in the apparent interface, cracking has been associated with high deuterium concentrations, as compared to the surrounding undamaged microstructure. Sub-surface blistering in the ferrite has to be attributed to the accumulation and recombination of deuterium at the ferrite-austenite interface underneath the respective ferrite grains and after fast diffusing through this phase. Generally, the present application of chemometric imaging and structural analyses allows characterization of hydrogen assisted degradation at a sub-micron lateral resolution. KW - ToF-SIMS KW - Hydrogen assisted cracking KW - Hydrogen embrittlement KW - SEM KW - FIB KW - EBSD PY - 2016 UR - http://www.sciencedirect.com/science/article/pii/S0921509316310334 DO - https://doi.org/10.1016/j.msea.2016.08.107 SN - 0921-5093 VL - 676 SP - 271 EP - 277 PB - Elsevier B.V. AN - OPUS4-37298 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nolze, Gert A1 - Saliwan Neumann, Romeo A1 - Buchheim, Michaela T1 - Microstructure investigations of iron meteorites by EBSD and EDS analyses N2 - Meteorites are a unique and inspiring material for microstructural studies because if their very specific genesis. Iron meteorites have been formed under unimaginable cooling rates of a few ten Kelvins per million years so that the observable transformation of the formerly huge Fe-Ni single crystals of taenite occurred under nearly-equilibrium conditions. Octahedrites (meteorites having a Ni content between 6...15%) are characterized by ribbons of the low-temperature Fe-Ni phase kamacite separated by rims of residual taenite. This very specific feature is known as Widmanstaetten structure and has been investigated by synchrotron radiation in order to cover a higher volume fraction for a statistically relevant description of orientation relationships. However, plessite – a microstructure mainly consisting of the same phases – reflects the orientation relationship between kamacite and taenite as well. For their characterization, a scanning electron microscope is very suitable in order to investigate crystal orientations or identify phases. Despite the apparently ideal formation circumstances of iron meteorites, Ni concentration profiles prove non-equilibrium conditions. Combined EDS (energy dispersive spectroscopy) and EBSD (electron backscatter diffraction) measurements at a selected plessitic region of the Cape York iron shows that a correlation exists between Ni-concentration and the locally detected orientation relationship. T2 - 15th European Microscopy Congress CY - Manchester, UK DA - 16.09.2012 KW - Phase identification KW - Corrosion KW - Chloride KW - Dermbach PY - 2012 SP - 90 AN - OPUS4-37775 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ferrari, Bruno T1 - Microstructural evolution of PBF-LB/M Inconel 718 during solution-aging heat treatments - an in-situ x-ray diffraction study N2 - Inconel 718 (IN718) is a traditional age-hardenable nickel-based alloy that has been increasingly processed by additive manufacturing (AM) in recent years. In the as-solidified condition, IN718 exhibits chemical segregation and the undesired Laves phase, requiring a solution annealing (SA) prior to aging. The material produced by AM does not respond to the established thermal routines in the same way as conventionally produced IN718, and there is still no consensus on which routine yields optimal results. This work aims to provide a fundamental understanding of the heat treatment (HT) response by continuously monitoring the microstructural evolution during SA via time-resolved synchrotron x-ray diffraction, complemented by ex-situ scanning electron microscopy (SEM). The samples were produced by laser powder bed fusion to a geometry of 10x20x90 mm³, from which Ø1x5 mm³ cylindric specimens were extracted. Two different scanning strategies – incremental 67° rotations, Rot, and alternating 0°/67° tracks, Alt – were used, leading to two different as-built conditions. 1-hour SAs were carried out in the beamline ID22 of the ESRF at 50 KeV. Two SA temperatures, SA1 = 1020 °C, and SA2 = 1080 °C were tested for each scanning strategy. Data were processed using the software PDIndexer. In the as-built state, all samples showed typical subgrain columnar cell structures with predominant Nb/Mo segregation and Laves phase at the cell walls, as seen by SEM. The Alt scan induced higher intensity on the Laves peaks than the Rot scan, suggesting a greater content of Laves. Chemical homogenization in the SA was largely achieved during the heating ramp (Fig. 1). SA2 eliminated the Laves peaks just before reaching 1080 °C, and mitigated differences between Rot and Alt samples. On the other hand, SA1 induced the precipitation of the generally detrimental δ phase, also observed by SEM. Furthermore, the Rot scan showed higher δ peak intensities than the Alt scan, indicating a higher content of δ in the latter. No signs of recrystallization were observed in any of the investigated SAs. T2 - FEMS EUROMAT 2023 CY - Frankfurt a. M., Germany DA - 03.09.2023 KW - Additive Manufacturing KW - X-Ray Diffraction KW - Inconel 718 KW - Heat Treatments KW - Microstructure PY - 2023 AN - OPUS4-58392 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Abdelkhalik, A. A1 - Askar, Enis A1 - Markus, D. A1 - Brandes, E. A1 - El-Sayed, I. A1 - Hassan, M. A1 - Nour, M. A1 - Stolz, T. T1 - Explosion regions of propane, isopropanol, acetone, and methyl acetate/inert gas/air mixtures N2 - The explosion regions for propane, isopropanol, acetone, and methyl acetate with air in the presence of nitrogen, argon, helium, and carbon dioxide were determined experimentally according to EN 14756/EN1839, method T. Except for propane, all the measurements were executed at 323 K and 1 bar. Propane experiments were carried out at 293 K and 1 bar. The results show that for the same type of inert gas, propane, isopropanol, and acetone have great closeness concerning the concentration of the inert gas at the apex of the explosion envelope in a ternary diagram with air as oxidizer. This leads to consistency in the limiting oxygen concentration (LOC) and minimum required amount of inert gas (MAI) values. Concerning methyl acetate, the apex was always reached at higher percentages of inert gases compared with the other fuels. This can be attributed to the presence of two oxygen atoms inside the chemical structure. Calculation of the explosion regions was carried out based on calculated adiabatic flame temperature (CAFT) method. The flame temperatures for the experimentally determined fuel/air/N2 mixtures were calculated. Then, these temperatures were used to predict the explosion limits of similar mixtures with other inert gases than nitrogen. The modeling results show reasonable agreement with the experimental results. KW - Flammability limits KW - Model of constant adiabatic flame temperatures (CAFT) KW - Inertisation KW - Explosion protection PY - 2016 DO - https://doi.org/10.1016/j.jlp.2016.04.001 SN - 0950-4230 VL - 2016/43 SP - 669 EP - 675 PB - Elsevier Ltd. CY - Oxford, UK AN - OPUS4-37996 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ruffini, A. A1 - Le Bouar, Y. A1 - Finel, A. A1 - Epishin, A. I. A1 - Fedelich, Bernard A1 - Feldmann, Titus A1 - Viguier, B. A1 - Poquillon, D. T1 - Dislocations interacting with a pore in an elastically anisotropic single crystal nickel-base superalloy during hot isostatic pressing N2 - The formation of pores in CMSX-4 nickel based superalloys is detrimental to the service life of the material. A way to avoid the problem is to treat the superalloys under Hot Isostatic Pressing (HIP), which enables a large volume fraction of pores to be annihilated. This paper aims to understand the contribution of plastic activity related to the gliding of dislocations on the pore annihilation. Simulations based on a phase-field model of dislocation are performed and make it possible to consider the strong anisotropy of the CMSX-4 under HIP conditions in conjunction to the strong elastic heterogeneity introduced by the pore. For pores with a radius of few micrometers, it is shown that edge parts of dislocation lines that present an extra half atomic plane oriented towards the pore are stacked above and under it in the direction which is perpendicular to their slip-planes, causing an increase of the number of dislocation along the four octahedral directions of the FCC single crystal which intersect the pore center. Results are streamlined within the isotropic elastic theory of dislocations. Effects of elastic anisotropy and dislocation reactions are also investigated in order to specify what would be the dislocation configuration around a pore in CMSX-4 under HIP conditions. Notably, the elastic anisotropy is shown to significantly modify the arrangement of dislocations close to the pore equator. Simulations also allow for the characterization of pore/dislocation interactions when dislocations are involved in Low Angle Boundaries as experimentally observed. KW - HIP KW - Superalloys KW - Dislocation KW - Pore KW - Phase-field PY - 2022 DO - https://doi.org/10.1016/j.commatsci.2021.111118 SN - 0927-0256 VL - 204 SP - 1 EP - 14 PB - Elsevier CY - Amsterdam AN - OPUS4-54220 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tabin, J. A1 - Kawałko, J. A1 - Schob, Daniela A1 - Roszak, R. A1 - Brodecki, A. A1 - Bała, P. A1 - Maasch, philipp A1 - Kowalewski, Z. A1 - Ziegenhorn, M. T1 - Deformation-induced martensitic transformation in fused filament fabrication austenitic stainless steels during tension at wide range of temperatures (77 K, RT) N2 - This study investigates the mechanical behaviour of fused filament fabrication (FFF) of 316L austenitic stainless steel compared to conventional 316L at room temperature and 77 K, focusing on deformation-induced martensitic transformation (DIMT). Results reveal that the Lüders-like effect, present in conventional 316L at 77 K, is absent in FFF 316L due to porosities that hinder martensitic front propagation. At room temperature, uniform strain distribution and DIMT were observed in conventional 316L, whereas in FFF 316L, martensitic nucleation occurred around pores, serving as a localized strengthening mechanism. Microstructural analysis identified Fe-δ islands along grain boundaries in FFF 316L, which contribute to its multiphase nature. Although FFF 316L demonstrates lower yield stress and elongation compared to conventional 316L, this study does not establish design allowables. The present findings are limited to monotonic tensile behaviour, fatigue performance and corrosion resistance under cryogenic conditions were not assessed. Further optimization of fabrication parameters to minimize ferrite content and porosities is suggested to enhance mechanical performance. KW - TRIP effect KW - Fused filament fabrication KW - 316L KW - Cryogenic KW - Cryogenic temperatures KW - Microstructure PY - 2026 DO - https://doi.org/10.1016/j.msea.2025.149552 SN - 0921-5093 VL - 950 SP - 1 EP - 13 PB - Elsevier B.V. AN - OPUS4-65141 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pietsch, Franziska T1 - Selection of Resistance in Bacterial Biofilms Grown on Antimicrobial Surfaces in a Multidrug Environment N2 - Background Bacterial biofilms are regarded as the most common cause of chronic infections and are often associated with medical devices, such as implants and catheters. Bacteria growing in biofilms produce a protective, extracellular matrix, which enables them to tolerate much higher antimicrobial concentrations than free-living bacteria and survive long enough to acquire antimicrobial resistance. Preventive and therapeutic strategies against biofilm infections in clinical settings commonly involve the application of multiple antimicrobials: biocidal coatings on the biomaterials and systemically administered antibiotics. This frequent practice harbors the risk of the development of cross-resistance via shared resistance mechanisms between antimicrobials used in material coatings and administered antibiotics. Aim Our goal is to determine how bacteria adapt to antimicrobials during biofilm formation on surfaces coated with antimicrobials, how antimicrobial resistance mutations are acquired and evolve within mature biofilms, and how population dynamics within biofilms affect the transmission of resistance mutations. Specifically, we want to identify antimicrobial-antibiotic-combinations that select for and against antibiotic resistance in biofilms by following the population dynamics of resistant and susceptible strains in competition assays. Methodology We will grow biofilms of Pseudomonas aeruginosa on glass surfaces with and without antimicrobial coatings and expose them to antibiotics. Then we will track their physiological properties, evolutionary adaptations, and population dynamics. First, we will screen in vitro for combinations of antibiotics and antimicrobials that select for and against antibiotic resistance. Second, effective combinations will be chosen for in-depth investigations during bacterial adhesion and of mature biofilms of resistant and susceptible genotypes. Third, based on the outcome of the screen and the obtained mechanistic understanding we will choose a clinical example in which we study the relevance of our findings in biofilms grown in vivo. Relevance Studying the biointerfacial interactions between bacterial biofilms and medical devices in terms of population dynamics as well as on single cell level during multidrug selection will help us understand how drug resistance develops and spreads in persistent biofilm infections. Based on our findings we aim to provide clinical recommendations for improved administration of antibiotics/antimicrobials in combination with medical device materials in order to mitigate against biofilm associated antimicrobial resistance. T2 - Challenges and New Concepts in Antibiotic Research CY - Paris, France DA - 19.03.2018 KW - Resistance KW - Antimicrobials PY - 2018 AN - OPUS4-46398 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - An, Biwen Annie T1 - Investigating the effects of biocides and corrosion inhibitors on corrosive methanogens N2 - Microbiologically influenced corrosion (MIC) is the deterioration of metals due to the metabolic activities of microorganisms. Microorganisms can take electrons directly from the metal surface (EMIC) thereby causing corrosion. Well known culprits of EMIC are: sulfate-reducing bacteria (SRB), acetogens and methanogens. Our aims - Develop a novel flow system to study MIC by methanogens to mimic industrial Environments - Investigate the inhibitory concentrations of biocides targeting SRB on corrosive methanogenic strains - Investigate the inhibitory effects of corrosion inhibitors on methanogens - Compare the inhibitory concentrations to SRB T2 - BAM meeting CY - BAM, Berlin, Germany DA - 06.06.2018 KW - MIC projekt KW - Mikrobiell beeinflusste Korrosion KW - Microbiologically influenced corrosion KW - Korrosion KW - Corrosion KW - Material degradation KW - Biocide PY - 2018 AN - OPUS4-46010 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sobisch, Lydia-Yasmin T1 - Biocide resistance evolution of corrosion causing sulfate reducing bacteria N2 - SRB are environmentally and industrially important microorganisms. The disadvantage of their metabolic activity (e.g. sulfate reduction) results in the formation of toxic sulfide that leads to microbial influenced corrosion. SRB have been responsible for biocorrosion of ferrous metal. One of mitigation strategy is the use of biocides. However, it has been shown that various bacteria develop antimicrobial resistance due to excessive use of biocides. Thus, a deeper understanding of the evolution of biocide resistance of SRB is necessary. Three commonly used biocides, THPS, BAC, and GLUT were applied to investigate the susceptibility of Desulfovibrio alaskensis G20.The minimum inhibitory and bactericidal concentration and the killing kinetics of the three biocides was determined. These results will be used to conduct evolution experiments to determine the evolution of resistance towards biocides of SRBs. The outcome of this work can be helpful to improve the management of MIC treatments. T2 - Panel, Pitch & Popcorn by EUROMIC CY - Online meeting DA - 21.06.2021 KW - Biocide KW - Evolution KW - Mircobially influcenced corrosion KW - Sulfate reducing bacteria PY - 2021 AN - OPUS4-56940 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koerdt, Andrea T1 - Investigating the effects of biocides and corrosion inhibitors on corrosive methanogens N2 - Microbiologically influenced corrosion (MIC) is the deterioration of metals due to the metabolic activities of microorganisms. Microorganisms can take electrons directly from the metal surface (EMIC) thereby causing corrosion. Well known culprits of EMIC are: sulfate-reducing bacteria (SRB), acetogens and methanogens. T2 - AMiCI WG2 workshop Berlin CY - Berlin, Germany DA - 7.7.2018 KW - Corrosion KW - Biocides KW - Methanogens PY - 2018 AN - OPUS4-45734 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Santos Baltieri, Ricardo T1 - Luminescence Thermometry in Pure TeO₂ Glasses Doped with Er3+/Yb3+ and Eu3+: Remote Sensing Capability Across the Biological Temperature Range N2 - The development of non-contact and remote temperature sensors based on rare-earth (RE3+)-doped glasses is crucial for emerging applications in biomedical diagnostics and microscale thermal monitoring. In this study, we explore the fundamental thermometric properties of pure tellurite (TeO2) glasses doped with either Er3+/Yb3+ or Eu3+ ions in a wide range of temperature. The Er3+/Yb3+-co-doped system was analyzed through upconversion emission thermometry, particularly involving thermally coupled levels 2H11/2 and 4S3/2. The intensity ratio between these levels exhibits a clear temperature dependence from 100 K to 530 K, with an inversion near 160 K and optimal sensitivity above 250 K. At 300 K, the relative sensitivity (SR) reached 1.1% K−1, and the absolute sensitivity peaked at 6.5 × 10−3 K−1 at 460 K. Figure on the left is the Er3+ upconversion luminescence dependency on temperature, in the center is the excitation spectra of Eu3+ with temperature, and on the right is the comparison between calculated and measured temperature for Eu3+ samples. In parallel, the excitation spectra of Eu3+-doped TeO2 glasses were acquired from 100 K to 520 K, revealing three thermally responsive spectral regions. These transitions exhibited temperature-dependent intensity inversions, enabling the use of excitation-based thermometry. Notably, one of the regions provided the most accurate temperature predictions, with a relative sensitivity of 0.5% K−1 at 300 K. Both systems benefit from the high optical transparency, chemical stability, and low phonon energy of pure TeO2 glass, making them ideal candidates for remote sensing platforms, such as fiber-optic tips or implantable probes. While the Er3+/Yb3+ system provides robust upconversion emission for conventional thermometry, the Eu3+ system introduces an innovative excitation-based strategy, broadening the applicability of RE3+-doped tellurite glasses for optical thermometry. Acknowledgements This work was supported by the São Paulo Research Foundation (FAPESP – N. 2020/11038-2, 2023/05994-6, 2024/04675-7) and National Council for Scientific and Technological Development (CNPq - 304718/2023-8). T2 - Shift 2025 Conference CY - Tenerife, Spain DA - 13.10.2025 KW - Lanthanide KW - Optical thermometry KW - Energy conversion PY - 2025 AN - OPUS4-65195 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - Energy conversion of waste heat using thermomagnetic materials N2 - To date, there are very few technologies available for the conversion of low-temperature waste heat into electricity. Thermomagnetic generators are one approach proposed more than a century ago. Such devices are based on a cyclic change of magnetization with temperature. This switches a magnetic flux and, according to Faraday’s law, induces a voltage. We demonstrated that guiding the magnetic flux with a pretzel-type topology of the magnetic circuit improves the performance of thermomagnetic generators by orders of magnitude [1]. From an ideal material’s perspective, several similarities with magnetocaloric materials [2] can be found, like a sharp first-order like magnetostructural transition, low hysteresis and high thermal diffusivity. This makes some magnetocaloric materials good candidates also for thermomagnetic energy harvesting, like e.g. (MnFe)2P-based and La(Fe,Si)13-based compounds. Recently, the EU MSCA initial training network Heat4Energy [2] was started with the aim of making three thermomagnetic energy converters for low grade waste heat (<100°C) to electricity with different power output ranges. While the smallest demonstrator operates with thin film materials, the two larger machines use bulk material, for which different processing and shaping routes are explored. In collaboration with the industrial stakeholders of the project, up-scalability and practical application issues of materials processing will be addressed during the project. After an introduction into the technological background and the ITN project, we will present first results on 3D printing and non-destructive imaging of the thermomagnetic parts. T2 - Advances in Magnetics (AIM) 2025 CY - Bressanone, Italy DA - 10.02.2025 KW - Energy harvesting KW - Thermomagnetic energy conversion KW - Magnetic materials PY - 2025 AN - OPUS4-65201 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - Energy conversion of waste heat using thermomagnetic materials N2 - To date, there are very few technologies available for the conversion of low-temperature waste heat into electricity. Thermomagnetic generators are one approach proposed more than a century ago. Such devices are based on a cyclic change of magnetization with temperature. This switches a magnetic flux and, according to Faraday’s law, induces a voltage. We demonstrated that guiding the magnetic flux with a pretzel-type topology of the magnetic circuit improves the performance of thermomagnetic generators by orders of magnitude [1]. From an ideal material’s perspective, several similarities with magnetocaloric materials [2] can be found, like a sharp first-order like magnetostructural transition, low hysteresis and high thermal diffusivity. This makes some magnetocaloric materials good candidates also for thermomagnetic energy harvesting, like e.g. (MnFe)2P-based and La(Fe,Si)13-based compounds. Recently, the EU MSCA initial training network Heat4Energy [2] was started with the aim of making three thermomagnetic energy converters for low grade waste heat (<100°C) to electricity with different power output ranges. While the smallest demonstrator operates with thin film materials, the two larger machines use bulk material, for which different processing and shaping routes are explored. In collaboration with the industrial stakeholders of the project, up-scalability and practical application issues of materials processing will be addressed during the project. After an introduction into the technological background and the ITN project, we will present first results on 3D printing and non-destructive imaging of the thermomagnetic parts. Furthermore, we will review criticality issues of materials employed in this new technology. T2 - MRS Spring Meeting Seattle CY - Seattle, WA, USA DA - 07.04.2025 KW - Energy harvesting KW - Magnetic materials KW - Thermomagnetic energy conversion PY - 2025 AN - OPUS4-65198 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - Energy conversion of waste heat using thermomagnetic materials N2 - To date, there are very few technologies available for the conversion of low-temperature waste heat into electricity. Thermomagnetic generators are one approach proposed more than a century ago. Such devices are based on a cyclic change of magnetization with temperature. This switches a magnetic flux and, according to Faraday’s law, induces a voltage. We demonstrated that guiding the magnetic flux with a pretzel-type topology of the magnetic circuit improves the performance of thermomagnetic generators by orders of magnitude [1]. From an ideal material’s perspective, several similarities with magnetocaloric materials [2] can be found, like a sharp first-order like magnetostructural transition, low hysteresis and high thermal diffusivity. This makes some magnetocaloric materials good candidates also for thermomagnetic energy harvesting, like e.g. (MnFe)2P-based and La(Fe,Si)13-based compounds. Recently, the EU MSCA initial training network Heat4Energy [2] was started with the aim of making three thermomagnetic energy converters for low grade waste heat (<100°C) to electricity with different power output ranges. While the smallest demonstrator operates with thin film materials, the two larger machines use bulk material, for which different processing and shaping routes are explored. In collaboration with the industrial stakeholders of the project, up-scalability and practical application issues of materials processing will be addressed during the project. After an introduction into the technological background and the ITN project, we will present first results on 3D printing and non-destructive imaging of the thermomagnetic parts. Furthermore, we will review criticality issues of materials employed in this new technology. T2 - MRS Fall Meeting Boston CY - Boston, MA, USA DA - 01.12.2025 KW - Energy harvesting KW - Thermomagnetic energy conversion KW - Magnetic materials PY - 2025 AN - OPUS4-65197 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Comparative residual stress analysis on a DED-Arc manufactured high-strength steel component using the contour method and XRD N2 - Lightweight construction is a vital approach for reducing CO₂ emissions. It contributes to the development of more energy-efficient structures and supports the overall goal of achieving carbon neutrality in the transition to sustainable manufacturing. Thus, a topology-optimized design often leads to complex geometries. Additive manufacturing (AM) processes such as direct energy deposition with arc (DED-Arc) offers a great design freedom due to the build-up of components in layers. Furthermore, they enable efficient production due to the high deposition rate, process reliability and good automation capability. Further efficiency can be achieved through weight optimization, enabled by high-strength steels. However, a major challenge is the process induced residual stresses (RS) in the component. High tensile residual stresses are detrimental as they increase the risk of cold cracking. Knowledge of residual stress distribution is crucial for predicting service life of the component and structural integrity assessment, especially for safety critical applications. Therefore, this study focuses on the use of Contour method (CM) to analyse the full field longitudinal residual stresses in an open hollow cuboid component (dimensions: 120 x 50 x 30 mm3) manufactured by DED-Arc (yield strength > 730 MPa). In the contour method, the component is cut along a desired plane of interest and the contour of deformed cut surface is measured. A finite element model is used to reconstruct the residual stresses field in the 2-dimensional plane of cut. In this paper a modified cutting strategy was employed, post cutting the deformed cut surfaces were measured utilizing two surface measurement techniques i.e., coordinate measuring machine (CMM) and a 3D Scanner. The accuracy of the contour method was validated against surface stresses measured using X-ray diffraction. Additionally, a comparison of neutron diffraction experiments was conducted. The residual stresses were further correlated with hardness measurements. The results from surface measurement techniques showed good agreement regarding the measured displacement contours and the contour method results revealed peak stresses in the DED-Arc walls, bending deformation in substrate induces tensile stresses at the bottom of the substrate plate and compressive stresses in the middle top region. The residual stresses obtained from diffraction and contour method showed a good agreement and correlated qualitatively with the hardness measurements. T2 - 78th IIW Annual Assembly and International Conference on Welding and Joining CY - Genoa, Italy DA - 22.06.2025 KW - Residual stress KW - Contour method KW - DED-Arc/M KW - High-strength steel KW - Filler metals KW - XRD KW - Neutron diffraction PY - 2025 AN - OPUS4-65215 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Residual stress evaluation using the contour method of an additive manufactured high-strength steel solid cuboid N2 - Direct Energy Deposition with Arc (DED-Arc) enables the weight-optimized and near-net-shape manufacturing of complex structures. Lightweight construction principles allow a reduction of CO2 emissions by saving time, costs, and resources. Further optimisations can be achieved by using high-strength steel. This allows for a reduction in wall thickness and optimisation of weight. However, manufacturing intricate geometries using high-strength steels poses challenges in managing residual stresses (RS), which are essential for ensuring the structural integrity of welded components. High residual stresses can increase the risk of cold cracking, arising from the complex interactions between material properties, process conditions, and component design. Despite the availability of suitable filler metals, the lack of comprehensive knowledge and guidelines on residual stress formation limits the industrial application. Therefore, in the present study, the contour method (CM) was used to analyse the full field longitudinal residual stresses in an solid cuboid component (dimensions: 120 × 50 × 35 mm³) manufactured by DED-Arc. The CM enables the analysis of the two-dimensional map of residual stresses normal to a cutting plane using a finite element model. For this purpose, a solid cuboid component was welded fully automatically with a high-strength solid wire specially adapted for DED-Arc (yield strength > 790 MPa) onto conventionally manufactured substrates made of S690QL. The residual stresses from CM in the volume are compared with residual stress analyses using X-Ray diffraction on the surface. Additionally, comparative data from previous studies on hollow cuboid structures was included in order to identify similarities and differences in the resulting stress state, and to complement and validate the CM results. These results demonstrate the significant influence of the geometry on the residual stress profiles within the solid cuboid in relation to the open hollow. T2 - 4th International Conference on Advanced Joining Processes 2026 CY - Coimbra, Portugal DA - 16.10.2025 KW - Residual stress KW - Contour method KW - DED-Arc/M KW - High-strength steel KW - Filler metals KW - Neutron diffraction PY - 2025 AN - OPUS4-65209 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - A unique authenticator for additively manufactured parts derived from their microstructure N2 - The international research community is currently devoting extensive resources to the development of digital material data spaces and the associated digital twins and product passports of materials and components. A common weak link in these projects to date has been the connection between physical components / samples and their digital data and documents. This is where the concept of the unique identification comes in. Components produced using additive manufacturing can be marked for unique identification and secure authentication [1,2]. Serial numbers and machine-readable codes can be used to identify the component, and link digital product-related data (i.e., a digital product passport) to the actual components. The most prevailing solution consists of local process manipulation, such as printing a quick response (QR) code [3] or a set of blind holes on the surface or the internal cavity of hollow components. However, local manipulation of components may alter the properties, and external tagging features can be altered or even removed by post-processing treatments. This work provides a new methodology for identification, authentication, and traceability of additively manufactured (AM) components using microstructural features that are unique to each part. X-ray computed tomography (XCT) was employed to image the microstructural features of a batch of AlSi10Mg parts. Based on size and geometry, the most prominent features were selected to create a unique digital authenticator. We implemented a framework in Python using open-access modules that can successfully create a digital object authenticator using the segmented microstructure information from XCT. We show that this method allows to authenticate individual parts from the build job based on its microstructural fingerprint. This is our contribution to enhancing the security and product protection of additively manufactured components. T2 - FEMS EUROMAT CY - Granada, Spain DA - 15.09.2025 KW - Authentication KW - Fingerprint KW - Non-destructive testing PY - 2025 AN - OPUS4-65202 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - A unique authenticator for additively manufactured parts derived from their microstructure N2 - Components produced using additive manufacturing can be marked for unique identification and secure authentication [1,2]. Serial numbers and machine-readable codes can be used to identify the component, and link digital product-related data (i.e., a digital product passport) to the actual components. The most prevailing solution consists of local process manipulation, such as printing a quick response (QR) code [3] or a set of blind holes on the surface of the internal cavity of hollow components. However, local manipulation of components may alter the properties, and external tagging features can be altered or even removed by post-processing treatments. This work therefore aims to provide a new methodology for identification, authentication, and traceability of additively manufactured (AM) components using microstructural features that are unique to each part. X-ray computed tomography (XCT) was employed to image the microstructural features of AlSi10Mg parts. Based on size and geometry, the most prominent features were selected to create a unique digital authenticator. We implemented a framework in Python using open-access modules that can successfully create a digital object authenticator using the segmented microstructure information from XCT. The authenticator is stored as a QR code, along with the 3D information of the selected features. T2 - MRS Spring Meeting Seattle CY - Seattle, WA, USA DA - 07.04.2025 KW - Additive Manufacturing KW - Fingerprint KW - Non-destructive testing PY - 2025 AN - OPUS4-65199 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Witte, Julien T1 - The Impact of Ultrasonic-Assisted Milling and Alloying Elements on the Surface Integrity of Additively Manufactured Iron Aluminides N2 - The increasing focus on energy and resource efficiency has driven the implementation of additive manufacturing (AM) of high-performance materials, particularly in lightweight constructions with optimization of material efficiency. Iron aluminides (FeAl) hold great potential due to their low density, excellent corrosion and wear resistance, high-temperature stability, and vast availability. However, the inherent heterogeneity and anisotropy of FeAl-AM structures pose significant challenges, especially regarding hardness and brittleness. These material characteristics complicate the mostly necessary post-processing via mechanical finish machining, often resulting in elevated cutting forces, accelerated tool wear, and suboptimal surface integrity. Ultrasonic-assisted milling (USAM), a hybrid machining process, offers significant advantages over conventional milling (CM), including the reduction of cutting forces and tool wear. Notably, USAM has been demonstrated to decrease surface defect density and mitigate tensile residual stresses, while potentially inducing beneficial compressive residual stresses within the depth profile of the component’s surface. These effects can significantly enhance crack propagation resistance, improve corrosion behavior, and extend the fatigue life of components in safety-relevant applications. The present study investigates the effects of additional alloying elements such as molybdenum, nickel, titanium and Vanadium in FeAl as well as milling parameters, including cutting speed vc and feed rate fz, on the surface integrity with special regard to residual stress formations. T2 - BMDK der OvGU Magdeburg CY - Magdeburg, Germany DA - 10.12.2025 KW - Additive Manufacturing KW - Wear Protection KW - Ultrasonic-assisted Milling KW - Iron-aluminides KW - MPEA KW - Surface Integrity KW - Residual Stresses PY - 2025 AN - OPUS4-65234 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ried, Peter T1 - Wasserstoffpermeations-messung an Gläsern T2 - Glastechn. Tagung, HVG-DGG CY - Saarbrücken, Germany DA - 30.05.2011 PY - 2011 AN - OPUS4-24012 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - de Oliveira Guilherme Buzanich, Ana T1 - S2XAFS: Time-resolved X-ray absorption spectroscopy in a ‘single-shot’ – First in situ applications N2 - The newly developed EXAFS set-up comprises both time- and spatially-resolved EXAFS information simultaneously in a single-shot. This facile, stable and scanningless set-up was tested at the BAMline @ BESSY-II (Berlin, Germany). The pri-mary broadband beam is generated by a filter/X-ray-mirror combination (bandpass). The transmitted beam through the sample is diffracted by a convexly bent Si (111) crystal, producing a divergent beam. This, in turn, is collected by an area sensitive detector, in a theta - 2 theta geometry. The first in situ measurements were successfully carried out and hereby presented. The case-study deals with research on Zn-based Metal-Organic-Frameworks (MOFs) that have potential for medi-cal/pharmaceutical applications. This hot topic of MOF research targets encapsulation of therapeutically relevant bio-macromolecules (e.g. Enzymes) for drug delivery applications. Questions regarding the influence of proteins on the coor-dination of Zn during MOF crystal growth and within the final MOF can be answered with this new setup. We were able to track structural changes within a 1s time resolution. T2 - CSI XL Conference CY - Pisa, Italy DA - 12.06.2017 KW - Single-shot EXAFS KW - In situ characterization KW - Biomedical applications PY - 2017 AN - OPUS4-40683 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nikoonasab, Ali T1 - Electrochemical study of steel reinforcement in the synthetic pore solution of alkali-activated binders: Pore solution composition N2 - It is well known that cement manufacture, including CaCO3 calcination and clinker formation, is associated with substantial energy consumption and significant greenhouse gas emissions. Alkali-activated binders (AAB) and concretes made from them can significantly contribute to reducing CO2 emissions caused by the construction industry. However, to what extent and for how long concretes made from AAB can protect the steel in reinforced concrete components from corrosion is still unclear. Unlike PC-based binders, AABs are made by reacting alkaline solutions with solid precursors such as fly ash and ground granulated blast furnace slag (GGBFS). Therefore, steel reinforcement corrosion mechanisms in AAMs differ from PC-based binders. The present study aims to evaluate the corrosion behavior of steel rebar in alkali-activated materials (AAMs) synthetic pore solution with different chemical concentrations representing different GGBFS and Flay Ash based binders by performing electrochemical tests to measure the corrosion rate and corrosion potential of steel rebar. This information can be used to improve the design of AAMs in order to ensure a longer service life for these materials. T2 - Eurocorr2023 CY - Brussels, Belgium DA - 27.08.2023 KW - GGBFS KW - AAM KW - Sulfide KW - Pore solution composition KW - Redox potential KW - Corrosion PY - 2023 AN - OPUS4-59090 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Graebner, Maraike A1 - Giese, Marcel A1 - Lorenz, Svenja A1 - Treutler, Kai A1 - Schröpfer, Dirk A1 - Wesling, Volker A1 - Kannengießer, Thomas T1 - Wear resistance of modified NiMoCrSi claddings in relation to the resulting surface machinability via ultrasonic-assisted milling N2 - In the field of plastics processing, extruder screws are subjected to significant wear stresses. The extruder screw is the main wear component in those production machines and is usually coated with intermetallic wear protection alloys composed of Ni-based alloys, specifically Colmonoy C56 PTA (NiMoCrSi). There is a growing demand for providing an economic machinability of these alloys to achieve defined contours with a sufficient surface integrity. Recent investigations exhibit promising results applying ultrasonic milling for such hard-to-cut materials. The Colmonoy C56 is modified by various alloying additions Ti, Nb, Mo, Hf, and Al, and then cladded on a steel S355 via Plasma Transferred Arc process. The effect of alloying additions on the microstructure is analyzed regarding their resistance to abrasive and adhesive wear. With Miller test ASTM G75 the influence of alloying elements on resistance to abrasive wear for two abrasive materials is investigated (high-grade corundum F220 and quartz powder). The wear loss is not increased for additions of Nb and Ti compared to the base material C56. Modifications with Hf or Al reduces the resistance to abrasive wear and significantly increases material loss. The extruder screw is also subject to adhesive wear, which can be quantified by means of the pin-roll test. It is demonstrated that the addition of Hf, for example, contributes to a reduction in wear loss. Aim of the investigations is to find suitable modifications for the wear claddings of C56 for a sufficient machineability, without compemising the wear resistant. The machinability is considerably affected by the alloy additions, and is determined using ultrasonic-assisted milling. The addition of hafnium reduces machinability, i.e. significantly increases cutting forces. The incorporation of Nb exhibits a significant reduction of cutting forces, and results in reduced tool wear and an enhanced of surface integrity (roughness, density of defects, residual stresses). KW - Colmonoy C56 KW - PTA welding KW - Adhesive wear KW - Abrasive wear KW - Ultrasonic-assisted milling process KW - Surface integrity KW - Service life and efficiency KW - Substitution of critical raw materials PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-651530 DO - https://doi.org/10.1016/j.wear.2025.205830 SN - 0043-1648 VL - 571 SP - 1 EP - 10 PB - Elsevier B.V. AN - OPUS4-65153 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Theiler, Geraldine T1 - Environmental effects on the sliding behaviour of polymer composites N2 - The tribological behaviour of polyetheretherketone (PEEK) and polyimide (PI) composites was investigated in air, vacuum and hydrogen environments. Polymers were filled with graphite, submicron particles or carbon nano-tubes. Experiments reveal that hydrogen environment has a major influence on both polymer structure and fillers during sliding. The sliding behaviour of these polymer composites is much improved in hydrogen compared to air. In particular, graphite and nano-particles have a remarkable effect on friction and wear, respectively. T2 - BAM Kolloquium Abteilung Werkstofftechnik CY - Berlin, Germany DA - 09.06.2016 KW - Sliding friction KW - Polymer composites KW - Hydrogen KW - Vacuum PY - 2016 AN - OPUS4-38139 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wurzler, Nina T1 - Investigation of the mechanisms of microbially induced corrosion on Fe/steel surfaces N2 - The role of metal reducing bacteria (MRB) in corrosion is being controversially discussed in the literature. They can utilize metals including iron, uranium and manganese as well as many organic compounds as electron acceptors. The reduction of Fe(III) compounds to soluble Fe(II) species leads to the destruction of passive films on steel, resulting in acceleration of general and local corrosion processes. Recent research shows that the secretion of electron shuttles like riboflavins also contribute to the extracellular electron transfer (EET). The aim of this project is to understand the chemical and electrochemical interaction mechanisms of MRB with steel surfaces by means of combined in situ techniques. An electrochemical XANES (x-ray absorption near edge spectroscopy) cell has been designed to study the changes of passive film chemistry in the presence of biomolecules and MRB. Electrochemical quartz crystal microbalance (eQCM) is used for studying the kinetics of bacterial cell attachment and diffusion of biomolecules in model biofilms. In situ investigations are complemented by ex situ spectroscopic and microscopic analysis to investigate the biofilm structure, composition and cell viability. Via the combination of electrochemical methods with spectroscopic techniques and QCM we are able to follow biological processes and resulting degradation of steel surfaces in a non-destructive manner. The selection of model systems and a defined biological medium allows the identification of the effects of individual surface and environmental parameters. The fundamental understanding of bacterial attachment mechanisms and initial steps of biofilm formation will contribute to the development of new antifouling strategies. T2 - Electrochemistry 2016 CY - Goslar, Germany DA - 26.09.2016 KW - MIC KW - Microbiologically influenced corrosion KW - XANES KW - Electrochemistry PY - 2016 AN - OPUS4-38199 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR ED - Rossignol, S. ED - Gluth, Gregor T1 - Special issue: Alkali-activated materials and geopolymers in ceramics and beyond N2 - Geopolymers and alkali-activated materials have emerged as a complement, and partly as an alternative, to traditional materials in various applications, such as traditional ceramics, energy saving, waste management, building construction, and filtration. These new materials can play an important role in mitigating climate change and promoting a circular economy, which is one of the reasons why they are being actively researched in many laboratories around the world. Open Ceramics, the official, peer-reviewed, Open Access journal of the European Ceramic Society, is dedicated to foster this research and is compiling a Special Issue with the title “Alkali-activated and geopolymer materials in ceramics and various applications”. The aim of this Special Issue is to promote new applications, the use of previously underused raw materials, and in particular a better understanding of the chemical and mechanical behavior of these materials. The scope of the Special Issue includes, but is not limited to, research on the following topics: - valorization of previously underused raw materials - a better understanding of established raw materials - detailed spectroscopic characterization of alkali-activated materials and geopolymers to elucidate their phase assemblage - the mechanism of formation of the phase(s) that comprise these binders - control of their mechanical properties - the effect of fillers/aggregates on their mechanical properties - their durability under various conditions and the underlying deterioration mechanisms - special applications and recycling-related considerations. KW - Alkali-activated materials KW - Geopolymers PY - 2021 UR - https://www.sciencedirect.com/journal/open-ceramics/special-issue/10789KQV7BR SN - 2666-5395 SP - 100013-1 EP - 100184-12 PB - Elsevier CY - Amsterdam AN - OPUS4-51984 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Theiler, Geraldine T1 - Einfluss der Umgebung auf das Gleitverhalten von Polymerwerkstoffen N2 - In diesem Beitrag wird der Einfluss der Umgebung auf das Reibungs- und Verschleißverhalten von Polymerwerkstoffen präsentiert. Dabei wurden reine und mit Graphit gefüllte Polymere an Luft, im Vakuum und in einer Wasserstoffumgebung bei Raumtemperatur sowie in flüssigem Wasserstoff bei – 253°C untersucht. T2 - VDI Arbeitskreis Kunststofftechnik CY - Berlin, Germany DA - 24.04.2018 KW - Reibung KW - Polymere KW - Wasserstoff KW - Kryogene Temperatur KW - Vakuum PY - 2018 AN - OPUS4-44788 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bernardino, Carolina T1 - Effortless Antimicrobial Shield: Spray-coated Silica Nanoparticles For Safer High-touch Surfaces N2 - Functional films with tailored interfacial properties play a pivotal role for the development of next generation surface coatings, particularly in healthcare-related environments. In this contribution, we present a facile spray-coating method for the creation of antimicrobial thin films on high-touch surfaces using mesoporous silica nanoparticles (MSNs) that were specifically functionalized to enable strong adhesion and sustained release of metal-based antimicrobial agents. The process is scalable and addresses key challenges in adhesion control, film homogeneity, and long-term antimicrobial function against a large range of key pathogens responsible for nosocomial infections. Three distinct types of MSNs – bearing amine (MSN-NH₂), carboxy (MSN-COOH), and thiol (MSN-SH) surface groups – were synthesized to optimize both metal ion loading and interactions with polyelectrolyte-based adhesion layers. These surface modifications not only provide chemical handles for Cu²⁺ and Ag⁺ ion coordination but also modulate nanoparticle-substrate interactions and dispersion behavior during film formation. The coating architecture consists of a two-step process: first, spray deposition of polyelectrolyte primers that anchor strongly to stainless steel substrates; second, a nanoparticle layer that bonds electrostatically and chemically to the primer, forming robust films with great surface coverage. The films were characterized to assess structural integrity, adhesion, and functional performance. Transmission electron microscopy (TEM) and N₂ sorption analysis confirmed the mesoporous structure. ATR-FTIR and zeta potential measurements validated surface functionalization and colloidal stability. Environmental SEM revealed conformal coating across the stainless-steel surfaces with uniform nanoparticle distribution. The coating's adhesion strength was maintained through mechanical wiping and simulated wear and abrasion tests, demonstrating film durability relevant in real-world use scenarios. Antimicrobial testing under semi-dry, application-relevant conditions showed excellent performance for Ag⁺-loaded MSN-SH films, inhibiting growth of Staphylococcus aureus, Pseudomonas aeruginosa, Escherichia coli, and Candida albicans. These results highlight the synergistic role of surface chemistry, metal ion loading, and film-substrate adhesion in creating effective and wear-resistant functional coatings. Moreover, these films do not show any cytotoxic properties towards Human Dermal Fibroblasts (HDF). This study contributes new insights into the design of multifunctional films where adhesion, surface functionality, and scalable processing are co-optimized for enhanced performance and shows how combining tailored surface chemistry and wide-ranging antimicrobial activity brings together smart material design for practical and safe use. T2 - MRS Fall Meeting 2025 CY - Boston, MA, USA DA - 30.11.2025 KW - Mesoporous silica nanoparticles KW - Silver KW - Antimicrobial KW - Coatings KW - Thin film PY - 2025 AN - OPUS4-65150 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hansen, Ulf A1 - Thünemann, Andreas T1 - Considerations using silver nitrate as a reference for in vitro tests with silver nanoparticles N2 - Most in vitro tests regarding the cellular toxicology of nanoparticulate metals compare particle to associated metal ion exposure. However. it is also a fact. that for example silver ions are reduced by sugars or transformed to silver chloride by chloride salts which are abundant components of cell culture media. These reactions are likely to either complicate or even invalidate comparisons between effects of ions and particles. Here. we present a fast and quantitative method to determine particle formation and numbers in different cell culture media with non-destructive small-angle X-ray scattering (SAXS). Silver nitrate with a concentration of25 (.Jg Ag mL -I was dissolved for up to 24 h at 37 'C in Dulbeccos Modified Eagle Medium (DMEM) with and without 10% fetal bovine serum (FBS) and a solution ofO-glucose (4.5 (.Jg mL -1). respectively. Silver nanopartides were observed in all Solutions after 5 min. The cell culture media displayed a limited particle-growth. FBS showed an effect on the polydispersity of the generated particles but after 5 min the overall particle size was nearly equal in FBS and non FBS supplemented medium. Particles in D-glucose were precipitating after 10 min. Particulate silver concentration was between 3 and 4 (.Jg mL -1 in both cell culture media (CCM). These results should be taken into account when performing silver ion-toxicity experiments in relevant media. KW - Silver nanoparticles KW - In vitro tests KW - Silver nitrate KW - SAXS KW - DLS KW - SEM PY - 2016 DO - https://doi.org/10.1016/j.tiv.2016.03.014 SN - 0887-2333 VL - 34 SP - 120 EP - 122 PB - Elsevier AN - OPUS4-35844 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Böhmert, L. T1 - Fluorescence labeling study of silver nanoparticles N2 - During the last years, there has been a rapid rise in the use of nanomaterials in consumer products. Especially silver nanoparticles are frequently used because of their well-known optical and antimicrobial properties. However, the toxicological studies focusing on silver nanoparticles are controversial, either claiming or denying a specific nano-efffect. To contribute to localizing nanoparticles in toxicological studies and to investigate the interaction of particles with cells, a fluorescent marker is often used to monitor their transport and possible degradation. A major problem, in this context is the issue of binding stability of a fluorescent marker which is attached to the particle. In order to overcome this problem we provide an investigation of the binding properties of fluorescence-labeled BSA to small silver nanoparticles. Therefore, we synthesized small silver nanoparticles which are stabilized by poly(acrylic acid). The particles are available as reference candidate material and were thoroughly characterized in an earlier study. The ligand was exchanged by fluorescence marked albumin (BSA-FITC). The adsorption of the ligands was monitored by dynamic light scattering (DLS). To verify that the observed effects on the hydrodynamic radius originate from the successful ligand exchange and not from agglomeration or aggregation we used small angle X-ray scattering (SAXS). The fluorescent particles were characterized by UV/Vis and fluorescence spectroscopy. Afterwards, desorption of the ligand BSA-FITC was monitored by fluorescence spectroscopy and the uptake of particles in different in vitro models was studied. The particles are spherical and show no sign of aggregation after successful ligand exchange. The fluorescence intensity is quenched significantly by the presence of the silver cores as expected, but the remaining fluorescence intensity was high enough to use these particles in biological investigations. Half-life of fluorescence labeling on the particle was 21 d in a highly concentrated solution of non-labeled BSA. Thus, a very high dilution and long incubation times are needed to remove BSA-FITC from the particles. Finally, the fluorescence-labeled silver nanoparticles were used for uptake studies in human liver and intestinal cells, showing a high uptake for HepG2 liver cells and almost no uptake in differentiated intestinal Caco-2 cells. In conclusion, we showed production of fluorescence-marked silver nanoparticles. The fluorescence marker is strongly adsorbed to the silver surface which is crucial for future investigations in biological matrices. This is necessary for a successful investigation of the toxicological potential of silver nanoparticles. T2 - NanoTox 2018 - 9th International Conference on Nanotoxicology CY - Neuss, Germany DA - 18.09.2018 KW - Silver nanoparticles KW - Fluorescence KW - Cell imaging KW - Dynamic light scattering PY - 2018 AN - OPUS4-45639 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pistol, Klaus A1 - Gluth, Gregor A1 - Rickard, W. T1 - Mechanische Hochtemperatureigenschaften von flugaschebasierten Geopolymerbetonen N2 - Als umweltschonende Alternative zu portlandzementgebundenen Betonen werden derzeit in der Betonindustrie und in der Baustoffforschung Betone mit alkaliaktivierten Bindemitteln, sog. Geopolymerbetone, intensiv erforscht. Die auf industriellen Reststoffen wie Flugasche und Hüttensand basierenden anorganischen Bindemittel weisen bei geeigneter Zusammensetzung einen hohen Widerstand gegenüber aggressiven Salzlösungen und Säuren auf. Als Grundlage für den rechnerischen Nachweis der Tragfähigkeit von brandbeanspruchten Betonbauteilen auf Basis von alkaliaktivierten Bindemitteln werden deshalb an der Bundesanstalt für Materialforschung und -prüfung (BAM) die mechanischen Hochtemperatureigenschaften von flugaschebasierten Geopolymerbetonen systematisch untersucht. Die bis zu 750 °C erhitzten Probekörper mit quarzitischer und leichter Gesteinskörnung zeigen einen Festigkeitsverlust bis ca. 300 °C, der auf entwässerungsbedingte Mikrorissbildung zurückgeführt werden kann. Bei weiter zunehmender Temperatur steigt aufgrund von Sinterungsprozessen ab ca. 500 °C die Festigkeit der untersuchten Geopolymerbetone wieder an. Diese im Vergleich zu herkömmlichem Beton günstigere Materialeigenschaft eröffnet potenziell auch Anwendungsmöglichkeiten in brandschutztechnisch kritischen Infrastrukturbereichen. Die Ergebnisse der thermomechanischen Prüfungen werden für numerische Bauteilberechnungen als temperaturabhängige Spannungs-Dehnungs-Beziehungen aufbereitet. N2 - At present, concretes based on alkali-activated binders, socalled geopolymer concretes, are investigated intensively in the building materials industry and by the research community as environmentally friendly alternative to Portland cementbased concretes. These inorganic binders, which are based on industrial by-products such as fly ash and ground granulated blast furnace slag, exhibit high resistance against corrosive acids and salts, if properly designed. The mechanical properties of fly ash-based geopolymer concretes at high temperatures are subject of systematic investigations at the Bundesanstalt für Materialforschung und -prüfung (BAM) to create a basis for the structural design of fire exposed concrete members based on alkali-activated binders. The concrete specimens, produced with quartz aggregates or lightweight aggregates and heated to a maximum temperature of 750 °C, exhibited a decrease of compressive strength up to temperatures of ca. 300 °C, attributed to formation of microcracks caused by dehydration. At higher temperatures the compressive strength of the investigated geopolymer concretes recovered partly, due to sintering processes starting from ca. 500 °C. Because of this beneficial property when compared to conventional concretes, geopolymer concretes can potentially be applied in infrastructure facilities where fire resistance is critical. From the results of the thermomechanical tests stress-strain relationships are derived that can be used for the structural design of members made from geopolymer concretes. KW - Geopolymerbeton KW - Hochtemperatureigenschaften KW - Feuerwiderstand KW - Spannung-Dehnungs-Beziehung PY - 2016 DO - https://doi.org/10.1002 / bate.201600038 SN - 0932-8351 SN - 1437-0999 VL - 93 IS - 8 SP - 521 EP - 530 PB - Ernst & Sohn CY - Berlin AN - OPUS4-37114 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Theiler, Geraldine A1 - Gradt, Thomas T1 - Gleitverhalten von PEEK-Kompositwerkstoffen in Wasserstoffumgebung N2 - Die Reibeigenschaften von PEEK-Materialien gegen Stahlscheiben wurden in Luft, Vakuum und Wasserstoffumgebung untersucht. Die Ergebnisse zeigen, dass reines PEEK umgebungsabhängig ist und die Desorption von Gasen im Vakuum zu hohen Verschleißraten führt. Die niedrigsten Verschleißraten sowohl in Vakuum als auch in einer Wasserstoffumgebung erzielen TiO2-Partikel. Ferner treten chemische Prozesse in den Materialien und im Tribokontakt auf und interagieren miteinander. T2 - 57. Tribologie-Fachtagung CY - Göttingen, Germany DA - 26.09.2016 KW - PEEK KW - Reibung KW - Wasserstoffumgebung PY - 2016 SN - 978-3-9817451-1-5 SP - 60/1 EP - 60/10 AN - OPUS4-37839 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Theiler, Geraldine T1 - Tribology of polymers materials in hydrogen N2 - The paper deals with the tribological properties of polymers in hydrogen gas at ambient temperature as well as in liquid hydrogen (-253°C). The influence of hydrogen is discussed in relation to compositions and triboreactions. T2 - Hydrogenius and I2CNER Tribology Symposium CY - Fukuoka, Japan DA - 02.04.2016 KW - Polymers KW - Hydrogen KW - Tribology PY - 2016 AN - OPUS4-38138 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kathan, Michael T1 - Photocontrolling imine exchange kinetics to modulate inherent characteristics of self-healing polysiloxane networks N2 - Materials that respond to the environment by changing their properties are critical for developing autonomously adaptive systems. However, to reversibly influence a material's inherent characteristics, such as its ability to self-heal, from distance without continuously expending energy, remains a challenging task. Herein, we report on the modul at ion of imine exchange kinetics by light, manifested in a remote controllable dynamic covalent polymer network. Simple mixing of a commercially available amino-functionalized polysiloxane with small amounts of a photoswitchable diarylethene cross-linker, carrying two aldehyde groups, yields a rubbery material. Its viscoelastic and self-healing properties can be reversibly tuned with everyday light sources, such as sunlight. Our two-component system offers the unique advantage that self-healing takes place continuously without any additives at ambient conditions and is neither dependent on continuous illumination nor does it require recent damage. Overall, our approach allows for the local amplification of intrinsic material properties in a permanent yet reversible fashion. The availability of the inexpensive sta1ting materials on a multi-gram scale, the easy synthesis of the polymer network, and its convenient handling paired with high versatility make our Approach highly applicable to create custom-tailored adaptive materials. T2 - POLYDAYS 2016 CY - Potsdam, Germany DA - 28.09.2016 KW - Self-healing KW - Polymer PY - 2016 AN - OPUS4-37623 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Vöse, Markus A1 - Fedelich, Bernard A1 - Otto, F. A1 - Eggeler, G. T1 - Micromechanical modeling of creep damage in a copper-antimony alloy N2 - A micromechanical model of creep induced grain boundary damage is proposed, which allows for the simulation of creep damage in a polycrystal with the finite element method. Grain boundary cavitation and sliding are considered via a micromechanically motivated cohesive zone model, while the grains creep following the slip system theory. The model has been calibrated with creep test data from pure Cu single crystals and a coarse-grained polycrystalline Cu-Sb alloy. The test data includes porosity measurements and estimates of grain boundary sliding. Finally, the model has been applied to Voronoi models of polycrystalline structures. In particular the influence of grain boundary sliding on the overall creep rate is demonstrated. T2 - ECF20 - 20th European conference on fracture CY - Trondheim, Norway DA - 28.06.2014 KW - Creep damage KW - Grain boundary sliding KW - Cohesive zone KW - Micromechanical model KW - Polycrystal PY - 2014 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-309914 DO - https://doi.org/10.1016/j.mspro.2014.06.006 SN - 2211-8128 VL - 3 SP - 21 EP - 26 PB - Curran CY - Red Hook, NY, USA AN - OPUS4-30991 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Epishin, A. I. A1 - Link, T. A1 - Nolze, Gert A1 - Svetlov, I. L. A1 - Bokshtein, B. S. A1 - Rodin, A. O. A1 - Saliwan Neumann, Romeo A1 - Oder, Gabriele T1 - Diffusion processes in multicomponent nickel-base superalloy-nickel system N2 - Optical and scanning electron microscopy, as well as electron microprobe analysis and electron backscatter diffraction, have been used to study diffusion processes that occur in a diffusion pair that consistsof a single-crystal CMSX-10 nickel-base superalloy and polycrystalline nickel, at temperatures of 1050–1250°C. It has been found that, in this system, the distributions of γ-stabilizing elements (Cr, Co, W, and Re) are described by the Boltzmann solution for diffusion between two semiinfinite plates of a binary alloy. The processing of these distributions has shown that the diffusion coefficients of Cr, Co, W, and Re in the multicomponent system are close to those in binary alloys of these elements with Ni. The diffusion redistribution of the elements leads to the dissolution of the γ′ phase in the nickel-base superalloy, growth of nickel grains toward the superalloy constituent of the diffusion pair, and the formation of porosity on both sides of the migrating interface, which is determined from a crystal misorientation of the alloy single crystal and nickel grains. KW - Ni-base superalloy KW - Interface KW - Diffusion KW - Phase transformation KW - Porosity PY - 2014 SN - 0031-918X VL - 115 IS - 1 SP - 21 EP - 29 AN - OPUS4-37980 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Darvishi Kamachali, Reza T1 - Melting upon Coalescence of Solid Nanoparticles N2 - The large surface-to-volume ratio of nanoparticles is understood to be the source of many interesting phenomena. The melting temperature of nanoparticles is shown to dramatically reduce compared to bulk material. Yet, at temperatures below this reduced melting point, a liquid-like atomic arrangement on the surface of nanoparticles is still anticipated to influence its properties. To understand such surface effects, here, we study the coalescence of Au nanoparticles of various sizes using molecular dynamics simulations. Analysis of the potential energy and Lindemann index distribution across the nanoparticles reveals that high-energy, high-mobility surface atoms can enable the coalescence of nanoparticles at temperatures much lower than their corresponding melting point. The smaller the nanoparticles, the larger the difference between their melting and coalescence temperatures. For small enough particles and/or elevated enough temperatures, we found that the coalescence leads to a melting transition of the two nominally solid nanoparticles, here discussed in relation to the heat released due to the surface reduction upon the coalescence and the size dependence of latent heat. Such discontinuous melting transitions can lead to abrupt changes in the properties of nanoparticles, important for their applications at intermediate temperatures. KW - Nanoparticles KW - Molecular Dynamics KW - Surface-induced Melting PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-552183 DO - https://doi.org/10.3390/solids3020025 VL - 3 IS - 2 SP - 361 EP - 373 PB - MDPI AN - OPUS4-55218 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Elfetni, Seif A1 - Darvishi Kamachali, Reza T1 - PINNs-MPF: A Physics-Informed Neural Network framework for Multi-Phase-Field simulation of interface dynamics N2 - We present PINNs-MPF framework, an application of Physics-Informed Neural Networks (PINNs) to handle Multi-Phase-Field (MPF) simulations of microstructure evolution. A combination of optimization techniques within PINNs and in direct relation to MPF method are extended and adapted. The numerical resolution is realized through a multi-variable time-series problem by using fully discrete resolution. Within each interval, space, time, and phases/grains are treated separately, constituting discrete subdomains. PINNs-MPF is equipped with an extended multi-networking (parallelization) concept to subdivide the simulation domain into multiple batches, with each batch associated with an independent NN trained to predict the solution. To ensure continuity across the spatio-temporal-phasic subdomains, a Master NN efficiently is to handle interactions among the multiple networks and facilitates the transfer of learning. A pyramidal training approach is proposed to the PINN community as a dual-impact method: to facilitate the initialization of training when dealing with multiple networks, and to unify the solution through an extended transfer of learning. Furthermore, a comprehensive approach is adopted to specifically focus the attention on the interfacial regions through a dynamic meshing process, significantly simplifying the tuning of hyper-parameters, serving as a key concept for addressing MPF problems using machine learning. We perform a set of systematic simulations that benchmark foundational aspects of MPF simulations, i.e., the curvature-driven dynamics of a diffuse interface, in the presence and absence of an external driving force, and the evolution and equilibrium of a triple junction. The proposed PINNs-MPF framework successfully reproduces benchmark tests with high fidelity and Mean Squared Error (MSE) loss values ranging from 10^−6 to 10^−4 compared to ground truth solutions. KW - Machine learning KW - PINNs KW - Phase-field method KW - Microstructure evolution KW - Parallel training KW - Neural networks PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-629740 DO - https://doi.org/10.1016/j.enganabound.2025.106200 SN - 0955-7997 VL - 176 SP - 1 EP - 22 PB - Elsevier CY - Amsterdam AN - OPUS4-62974 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Elfetni, Seifallah A1 - Darvishi Kamachali, Reza T1 - PINNs-MPF: An Efficient Physics-Informed Machine Learning-based Solver for Multi-Phase-Field Simulations using Tensorflow N2 - This paper introduces PINNs-MPF, a novel Machine Learning-based solver designed for Multi-Phase-Field (MPF) and diffuse interface simulations, offering innovative approaches to address complex challenges in addressing microstructure evolution in polycrystalline materials using Machine Learning. The framework not only surpasses current limitations in handling multi-phase problems but also allows for potential upscaling to tackle more intricate scenarios. Developed in Python, the related code leverages optimized libraries like TensorFlow, showcasing efficiency and potential scalability in materials science and engineering simulations. This framework, integrating advanced techniques such as multi-networking and training optimization, setting a new standard in predictive capabilities and understanding complex physical phenomena. KW - Machine Learning KW - Microstructure Simulation KW - Phase Field PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-631917 DO - https://doi.org/10.1016/j.simpa.2025.100753 SN - 2665-9638 VL - 24 SP - 1 EP - 4 PB - Elsevier B.V. AN - OPUS4-63191 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhou, X. A1 - Wei, Y. A1 - Kühbach, M. A1 - Zhao, H. A1 - Vogel, F. A1 - Darvishi Kamachali, Reza A1 - Thompson, G. B. A1 - Raabe, D. A1 - Gault, B. T1 - Revealing in-plane grain boundary composition features through machine learning from atom probe tomography data N2 - Grain boundaries (GBs) are planar lattice defects that govern the properties of many types of polycrystalline materials. Hence, their structures have been investigated in great detail. However, much less is known about their chemical features, owing to the experimental difficulties to probe these features at the atomic length scale inside bulk material specimens. Atom probe tomography (APT) is a tool capable of accomplishing this task, with an ability to quantify chemical characteristics at near-atomic scale. Using APT data sets, we present here a machine-learning-based approach for the automated quantification of chemical features of GBs. We trained a convolutional neural network (CNN) using twenty thousand synthesized images of grain interiors, GBs, or triple junctions. Such a trained CNN automatically detects the locations of GBs from APT data. Those GBs are then subjected to compositional mapping and analysis, including revealing their in-plane chemical decoration patterns. We applied this approach to experimentally obtained APT data sets pertaining to three case studies, namely, Ni-P, Pt-Au, and Al-Zn-Mg-Cu alloys. In the first case, we extracted GB specific segregation features as a function of misorientation and coincidence site lattice character. Secondly, we revealed interfacial excesses and in-plane chemical features that could not have been found by standard compositional analyses. Lastly, we tracked the temporal evolution of chemical decoration from early-stage solute GB segregation in the dilute limit to interfacial phase separation, characterized by the evolution of complex composition patterns. This machine-learning-based approach provides quantitative, unbiased, and automated access to GB chemical analyses, serving as an enabling tool for new discoveries related to interface thermodynamics, kinetics, and the associated chemistry-structure-property relations. KW - Machine learning KW - Digitalization KW - Alloy microstructure PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-543049 DO - https://doi.org/10.1016/j.actamat.2022.117633 SN - 1359-6454 VL - 226 SP - 1 EP - 15 PB - Elsevier CY - Amsterdam AN - OPUS4-54304 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Darvishi Kamachali, Reza T1 - On the origin of embrittlement in Mn containing and Zn-coated steels N2 - Grain boundary embrittlement in medium-Mn steels and liquid metal embrittlement (LME) in Zn-coated high strength steels are among key challenges on the way of safe application of sustainable steels for automotive industry. Using a novel density-based model for grain boundaries, we reveal that the affinity of a grain boundary to attract Mn and Zn atoms result in a segregation transition accompanied by interfacial structural changes. In case of the Zn, the simulations show that the amount of segregation abruptly increases with decreasing temperature, while the Zn content in the alloy, required for triggering the segregation transition, decreases. The results are discussed in the context of CALPHAD-integrated density-based grain boundary phase diagrams. T2 - DPG 2024 CY - Berlin, Germany DA - 17.03.2024 KW - Phase-Field Simulation KW - CALPHAD KW - Steels KW - Density-based Thermodynamics PY - 2024 AN - OPUS4-60743 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Wang, Lei A1 - Hoyt, J. J. T1 - Corrigendum to ‘Layering misalignment and negative temperature dependence of interfacial free energy of B2-liquid interfaces in a glass forming system’ [Acta Mater. 219 (2021) 117259] N2 - The authors regret that one funding number was missing. LW acknowledges financial supports from project DA 1655/1-2 within the SPP 1713 program by DFG. The authors would like to apologise for any inconvenience caused. PY - 2021 DO - https://doi.org/10.1016/j.actamat.2021.117525 VL - 219 PB - Elsevier Ltd. AN - OPUS4-54083 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Li, L. A1 - Darvishi Kamachali, Reza A1 - Li, Z. A1 - Zhang, Z. T1 - Grain boundary energy effect on grain boundary segregation in an equiatomic high-entropy alloy N2 - Grain boundary (GB) Segregation has a substantial effect on the microstructure evolution and properties of polycrystalline alloys. The mechanism of nanoscale segregation at the various GBs in multicomponent alloys is of great challenge to reveal and remains elusive so far. To address this issue, we studied the GB segregation in a representative equiatomic FeMnNiCoCr high-entropy alloy (HEA) aged at 450 °C. By combining transmission Kikuchi diffraction, atom probe tomography analysis and a density-based thermodynamics modeling, we uncover the nanoscale segregation behavior at a series of well-characterized GBs of different characters. No segregation occurs at coherent twin boundaries; only slight nanoscale segregation of Ni takes place at the low-angle GBs and vicinal \Sigma 29b coincidence site lattice GBs. Ni and Mn show cosegregation of high levels at the general high-angle GBs with a strong depletion in Fe, Cr, and Co. Our density-based thermodynamic model reveals that the highly negative energy of mixing Ni and Mn is the main driving force for nanoscale cosegregation to the GBs. This is further assisted by the opposite segregation of Ni and Cr atoms with a positive enthalpy of mixing. It is also found that GBs of higher interfacial energy, possessing lower atomic densities (higher disorder and free volume), show higher segregation levels. By clarifying the origins of GB segregations in the FeMnNiCoCr HEA, the current work provides fundamental ideas on nanoscale segregation at crystal defects in multicomponent alloys. KW - Thermodynamics KW - High-Entropy Alloys KW - Grain Boundary Segregation PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-508827 DO - https://doi.org/10.1103/PhysRevMaterials.4.053603 VL - 4 IS - 5 SP - 053603 PB - American Physical Society AN - OPUS4-50882 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kindrachuk, Vitaliy A1 - Darvishi Kamachali, Reza T1 - Mean-field modeling and phase-field simulation of grain growth under directional driving forces N2 - Directional grain growth is a common phenomenon in the synthetic and natural evolution of various polycrystals. It occurs in the presence of an external driving force, such as a temperature gradient, along which grains show a preferred, yet competitive, growth. Novel additive manufacturing processes, with intense, localized energy deposition, are prominent examples of when directional grain growth can occur, beneath the melting pool. In this work, we derive a phenomenological mean-field model and perform 3D phase-field simulations to investigate the directional grain growth and its underlying physical mechanisms. The effect of the intensity of driving force is simulated and systematically analyzed at the evolving growth front as well as various cross-sections perpendicular to the direction of the driving force. We found that although the directional growth significantly deviates from normal grain growth, it is still governed by a power law relation α tⁿ with an exponent n ~ 0.6–0.7. The exponent n exhibits a nontrivial dependence on the magnitude of the directional driving force, such that the lowest growth exponent is observed for intermediate driving forces. We elaborate that this can originate from the fact that the forces at grain boundary junctions evolve out of balance under the influence of the directional driving force. With increasing the driving forces, the growth exponent asymptotically approaches a value of n ≈ 0.63, imposed by the largest possible grain aspect ratio for given grain boundary energies. The current combined mean-field and phase-field framework pave the way for future exploration in broader contexts such as the evolution of complex additively manufactured microstructures. KW - Additive manufacturing KW - Phase-field simulation KW - Grain growth KW - Mean-field modelling KW - Directional grain growth PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-593210 DO - https://doi.org/10.1016/j.mtla.2023.101989 SN - 2589-1529 VL - 33 SP - 1 EP - 10 PB - Elsevier AN - OPUS4-59321 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Epishin, A. A1 - Link, T. A1 - Svetlov, I. L. A1 - Nolze, Gert A1 - Saliwan Neumann, Romeo A1 - Lucas, H. T1 - Mechanism of porosity growth during homogenisation in single crystal nickel-based superalloys N2 - Several mechanisms for porosity growth in single crystal nickel-based superalloys during homogenisation heat treatment have been proposed in the literature. They were carefully checked using different experimental methods, namely quantitative light microscopy, scanning electron microscopy, transmission electron microscopy, X-ray diffraction and density measurements. It is shown that the main mechanism is the Kirkendall–Frenkel effect, i.e. generation of voids due to uncompensated efflux of Al atoms from dissolving γ/γ′-eutectic areas. The Al diffusion is supported by the afflux of vacancies from surrounding γ-matrix which results in porosity growth. This conclusion is confirmed by the estimation of the vacancy afflux towards the dissolving eutectic. KW - Ni-base superalloy KW - Eutectic KW - Vacancies KW - Porosity PY - 2013 VL - 104 IS - 8 SP - 776 EP - 782 PB - Carl Hanser Verlag AN - OPUS4-37983 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Murugan, Jegatheesan A1 - Darvishi Kamachali, Reza T1 - High‑throughput investigation of grain boundary segregation landscape in the Fe–Ni–Cr system N2 - Understanding phase stability in multicomponent alloy systems, particularly at internal interfaces, remains a major challenge in materials science. Grain boundary (co-)segregation is a critical factor influencing interfacial stability, often leading to microstructural degradation and safety concerns. In this study, we investigate segregation behavior in the face-centered cubic (FCC) Fe–Ni–Cr alloy system, a foundational system for many steels, superalloys, and high-entropy alloys. CALPHAD-integrated density-based phase-field model is extended to compute the segregation of Fe, Ni, and Cr at grain boundaries as a function of the bulk composition, with the relative GB density serving as a key parameter representing grain boundary character. A high-throughput computational screening is performed across the stable compositional space at 723 K, 1023 K, and 1323 K. The results reveal a rich and temperature-sensitive segregation landscape, with element-specific enrichment and depletion patterns that vary with alloy composition. Notably, opposite segregation trends between Ni and Cr, and frequent co-segregation of Fe and Ni, are observed at lower temperatures. The developed framework captures the coupled effects of temperature, chemical interactions, grain boundary structure, and enthalpy-entropy compensation on segregation and GB phase stability. The origin and implications of these phenomena are discussed in terms of the underlying thermodynamic driving forces. KW - Segregation Engineering KW - Grain boundary segregation KW - Thermodynamics KW - CALPHAD KW - Fe--Ni--Cr alloys PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-646404 DO - https://doi.org/10.1007/s10853-025-11717-5 SN - 1573-4803 SP - 1 EP - 21 PB - Springer Science + Business Media CY - Dordrecht [u.a.] AN - OPUS4-64640 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kianinejad, Kaveh A1 - Fedelich, Bernard A1 - Darvishi Kamachali, Reza A1 - Schriever, Sina A1 - Manzoni, Anna Maria A1 - Agudo Jácome, Leonardo A1 - Megahed, Sandra A1 - Kamrani, Sepideh A1 - Saliwan Neumann, Romeo T1 - Experimentally informed multiscale creep modelling of additive manufactured Ni-based superalloys N2 - Excellent creep resistance at elevated temperatures, i.e. T / T_m> 0.5, due to γ-γ’ microstructure is one of the main properties of nickel-based superalloys. Due to its great importance for industrial applications, a remarkable amount of research has been devoted to understanding the underlying deformation mechanism in a wide spectrum of temperature and loading conditions. Additive manufactured (AM) nickel-based superalloys while being governed by similar γ-γ’ microstructure, exhibit AM-process specific microstructural characteristics, such as columnar grains, strong crystallographic texture (typically <001> fiber texture parallel to build direction) and compositional inhomogeneity, which in turn leads to anisotropic creep response in both stationary and tertiary phases. Despite the deep insights achieved recently on the correlation between process parameters and the resulting microstructure, the anisotropic creep behavior and corresponding deformation mechanism of these materials are insufficiently understood so far. One reason for this is the lack of capable material models that can link the microstructure to the mechanical behavior. To overcome this challenge, a multiscale microstructure-based approach has been applied by coupling crystal plasticity (CP) and polycrystal model which enables the inclusion of different deformation mechanisms and microstructural characteristics such as crystallographic texture and grain morphology. The method has been applied to experimental data for AM-manufactured INCONEL-738LC (IN738). The effect of different slip systems, texture, and morphology on creep anisotropy at 850°C has been investigated. Results suggest a strong correlation between superlattice extrinsic stacking fault (SESF) and microtwinning and observed creep anisotropy. T2 - EUROMAT 23 CY - Frankfurt a. M., Germany DA - 04.09.2023 KW - IN738LC KW - Creep anisotropy KW - Crystal plasticity PY - 2023 AN - OPUS4-58263 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Feldmann, Titus A1 - Fedelich, Bernard A1 - Epishin, A. T1 - Simulation of Hot Isostatic Pressing in a Single-Crystal Ni Base Superalloy with the Theory of Continuously Distributed Dislocations Combined with Vacancy Diffusion N2 - Single-crystal components made of nickel base superalloys contain pores after casting and homogenization heat treatment. Hot isostatic pressing (HIP), which is carried above the γ' -solvus temperature of the alloy, is industrially applied to reduce porosity. A modeling of HIP based on continuously distributed dislocations is developed in a 2D setting. Glide and climb of straight-edge dislocations, as well as vacancy diffusion, are the deformation mechanisms taken into account. Thereby, dislocation glide is controlled by dragging a cloud of large atoms, and climb is controlled by vacancy diffusion. Relying on previous investigations of the creep behavior at HIP temperatures, it is assumed that new dislocations are nucleated at low-angle boundaries (LAB) and move through subgrains until they either reach the opposite LABs or react with other dislocations and annihilate. Vacancies are created at the pore surface and diffuse through the alloy until they are either consumed by climbing dislocations or disappear at the LABs. The field equations are solved by finite elements. It is shown that pore shrinking is mostly controlled by vacancy diffusion as the shear stresses at the LABs are too low to nucleate a sufficient amount of dislocations. KW - Nickel-base superalloys KW - HIP KW - Dislocation KW - Creep KW - Model PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-542309 DO - https://doi.org/10.1002/adem.202101341 VL - 2022 PB - Wiley AN - OPUS4-54230 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Darvishi Kamachali, Reza A1 - da Silva, A. A1 - McEniry, E. A1 - Gault, B. A1 - Neugebauer, J. A1 - Raabe, D. T1 - Segregation-assisted spinodal and transient spinodal phase separation at grain boundaries N2 - Segregation to grain boundaries affects their cohesion, corrosion, and embrittlement and plays a critical role in heterogeneous nucleation. In order to quantitatively study segregation and low-dimensional phase separation at grain boundaries, here, we apply a density-based phase-field model. The current model describes the grain-boundary thermodynamic properties based on available bulk thermodynamic data, while the grain-boundary-density profile is obtained using atomistic simulations. To benchmark the performance of the model, Mn grain-boundary segregation in the Fe–Mn system is studied. 3D simulation results are compared against atom probe tomography measurements conducted for three alloy compositions. We show that a continuous increase in the alloy composition results in a discontinuous jump in the segregation isotherm. The jump corresponds to a spinodal Phase separation at grain boundary. For alloy compositions above the jump, we reveal an interfacial transient spinodal phase separation. The transient spinodal phenomenon opens opportunities for knowledge-based microstructure design through the chemical manipulation of grain boundaries. The proposed density-based model provides a powerful tool to study thermodynamics and kinetics of segregation and phase changes at grain boundaries. KW - Grain Boundary Spinodal KW - Densty-based Thermodynamics KW - Microstrucrue Design PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-519497 DO - https://doi.org/10.1038/s41524-020-00456-7 VL - 6 IS - 1 SP - 191 PB - Nature AN - OPUS4-51949 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wang, Lei A1 - Darvishi Kamachali, Reza T1 - Density-based grain boundary phase diagrams: Application to Fe-Mn-Cr, Fe-Mn-Ni, Fe-Mn-Co, Fe-Cr-Ni and Fe-Cr-Co alloy systems N2 - Phase diagrams are the roadmaps for designing bulk phases. Similar to bulk, grain boundaries can possess various phases, but their phase diagrams remain largely unknown. Using a recently introduced density-based model, here we devise a strategy for computing multi-component grain boundary phase diagrams based on available bulk (CALPHAD) thermodynamic data. Fe-Mn-Cr, Fe-Mn-Ni, Fe-Mn-Co, Fe-Cr-Ni and Fe-Cr-Co alloy systems, as important ternary bases for several trending steels and high-entropy alloys, are studied. We found that despite its solute segregation enrichment, a grain boundary can have lower solubility limit than its corresponding bulk, promoting an interfacial chemical decomposition upon solute segregation. This is revealed here for the Fe-Mn-base alloy systems. The origins of this counter-intuitive feature are traced back to two effects, i.e., the magnetic ordering effect and the low cohesive energy of Mn solute element. Different aspects of interfacial phase stability and GB co-segregation in ternary alloys are investigated as well. We show that the concentration gradient energy contributions reduce segregation level but increase grain boundary solubility limit, stabilizing the GB against a chemical decomposition. Density-based grain boundary phase diagrams offer guidelines for systematic investigation of interfacial phase changes with applications to microstructure defects engineering. KW - Densty-based Thermodynamics KW - Microstrucrue Design KW - Grain Boundary Phase Diagram PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-522207 DO - https://doi.org/10.1016/j.actamat.2021.116668 SN - 1359-6454 VL - 207 SP - 116668 PB - Elsevier Ltd. AN - OPUS4-52220 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jacobson, D. A1 - Darvishi Kamachali, Reza A1 - Thompson, G. B. T1 - Extending Density Phase-Field Simulations to Dynamic Regimes N2 - Density-based phase-field (DPF) methods have emerged as a technique for simulating grain boundary thermodynamics and kinetics. Compared to the classical phase-field, DPF gives a more physical description of the grain boundary structure and chemistry, bridging CALPHAD databases and atomistic simulations, with broad applications to grain boundary and segregation engineering. Notwithstanding their notable progress, further advancements are still warranted in DPF methods. Chief among these are the requirements to resolve its performance constraints associated with solving fourth-order partial differential equations (PDEs) and to enable the DPF methods for simulating moving grain boundaries. Presented in this work is a means by which the aforementioned problems are addressed by expressing the density field of a DPF simulation in terms of a traditional order parameter field. A generic DPF free energy functional is derived and used to carry out a series of equilibrium and dynamic simulations of grain boundaries in order to generate trends such as grain boundary width vs. gradient energy coefficient, grain boundary velocity vs. applied driving force, and spherical grain radius vs. time. These trends are compared with analytical solutions and the behavior of physical grain boundaries in order to ascertain the validity of the coupled DPF model. All tested quantities were found to agree with established theories of grain boundary behavior. In addition, the resulting simulations allow for DPF simulations to be carried out by existing phase-field solvers. KW - CALPHAD KW - Phase-field modelling KW - Phase-Field Simulations PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-581365 DO - https://doi.org/10.3390/met13081497 VL - 13 SP - 1 EP - 16 AN - OPUS4-58136 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mezhov, Alexander A1 - Kulisch, D. A1 - Goncharov, A. A1 - Zhutovsky, S. T1 - A Comparative Study of Factors Influencing Hydration Stoppage of Hardened Cement Paste N2 - There is no consensus on which hydration stoppage method is optimal to preserve the microstructure and mineral composition of samples, especially considering the specific aspects of different testing methods, such as TGA, MIP, or XRD. This paper presents a quantitative comparison between the most popular hydration stoppage strategies and parameters such as the sample piece size, the soaking time in a solvent, and the type, as examined on cement paste hydrated for 7 days. It was found that the carbonation appears either for samples smaller than 2.36 mm and bigger than 4.75 mm or samples soaked in a solvent for longer than 1 h. Fast solvent replacement leads to ettringite diminution and total pore volume increase. Among others, solvent replacement with subsequent gentle heating under a vacuum was found to be the most efficient, whereas it was experimentally demonstrated that isopropyl alcohol stops hydration faster than ethanol and acetone. KW - Hydration stoppage KW - Solvent replacement KW - Soaking time KW - Sample piece size PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-582430 DO - https://doi.org/10.3390/su15021080 VL - 15 IS - 2 SP - 1 EP - 21 PB - MDPI CY - Basel, Switzerland. AN - OPUS4-58243 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baer, Wolfram A1 - Wossidlo, Peter T1 - Experimental determination and analysis of dynamic fracture toughness data of ductile cast iron N2 - Ductile Cast Iron materials (DCI) have become important structural materials. Neverthe-less, to draw maximum benefit from DCIs property potential, tailored testing methods must be provided. The established dynamic Jd-R and CTOD 5d-R curve procedures are based on material specifically developed, independent experimental techniques but pro-vide almost matching results. This can be seen as additional validation of the Jd procedure which was mandatory. T2 - 14th International Conference on Fracture (ICF 14) CY - Rhodes, Greece DA - 18.07.2017 KW - Ductile cast iron KW - Fracture mechanics KW - Dynamic loading KW - Crack resistance curve KW - CTOD KW - J-integral PY - 2017 SP - Track 3, 1 EP - 2 AN - OPUS4-42721 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baer, Wolfram A1 - Breidung, Marc A1 - Wossidlo, Peter A1 - Wahl, Ken A1 - Gerwien, Peter A1 - Zerbst, Uwe A1 - Madia, Mauro A1 - Küppers, M. ED - Zimmermann, Martina T1 - Gezielte Werkstoffprüfung zur fail-safe-Bauteilauslegung am Beispiel eines Achsschenkels N2 - Bei der Auslegung von Achsschenkeln für Nutzfahrzeuge wird für den Überlastfall ein fail-safe-Kriterium (kontrolliertes Versagen) als Basisphilosophie angesetzt. Gefordert wird, dass sich der Achsschenkel auch unter Akzeptanz begrenzten Risswachstums hinreichend elastisch-plastisch verformen kann, ohne dass es zum Bruch kommt. Der Fahrer soll anschließend anhand der bleibenden Verformungen bemerken können, dass mit seinem Fahrzeug etwas nicht in Ordnung ist. Eine Voraussetzung für dieses Bauteilverhalten ist eine hinreichende Bruchzähigkeit des Werkstoffs. Diese, wie auch die Rissspitzenbeanspruchung, müssen ermittelt werden, um den bruchmechanischen Sicherheitsnachweis führen zu können. Zur Ermittlung der mechanisch-technologischen und bruchmechanischen Werkstoffeigenschaften wurde ein Prüfkonzept entwickelt, bei dem die Proben an der potenziell kritischen Stelle direkt aus den geschmiedeten Achsschenkeln entnommen werden. Die experimentelle Werkstoffcharakterisierung bildet dann die Beanspruchungsbedingungen beim Überlastereignis ab. Im Rahmen der Produktion stehen jedoch nur Kerbschlagarbeitswerte zur Verfügung und aufwändige bruchmechanische Versuche sollen vermieden werden. Deshalb wurde eine Korrelation zur Abschätzung der vorhandenen Bruchzähigkeit aus der Kerbschlagarbeit herangezogen. Es ergibt sich eine Ergebnismatrix, die die Einflussgrößen Versagenswahrscheinlichkeit, Temperatur und Bruchzähigkeit verknüpft. Abschließend wird ein erster Vergleich der abgeschätzten mit den experimentell ermittelten Bruchzähigkeitswerten gezogen. Dieser weist aus, dass die abgeschätzten Werte geringfügig konservativ sind. T2 - 40. Vortrags- und Diskussionstagung Werkstoffprüfung 2022 CY - Dresden, Germany DA - 27.10.2022 KW - Kerbschlagarbeit KW - Achsschenkel KW - Fail-safe KW - Bruchmechanische Auslegung KW - Korrelation PY - 2022 SP - 1 EP - 6 PB - DGM - Deutsche Gesellschaft für Materialkunde e.V. CY - Sankt Augustin AN - OPUS4-56152 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Holzwarth, M. A1 - Baer, Wolfram A1 - Mayer, U. A1 - Weihe, S. T1 - Untersuchung des Master Curve-Konzepts für ferritisches Gusseisen mit Kugelgraphit N2 - Das Master Curve (MC) Konzept nach ASTM E1921 wird momentan u.a. in der Kerntechnik für die bruchmechanische Sicherheitsbewertung ferritischer Stähle eingesetzt. Für ferritisches Gusseisen mit Kugelgraphit (GJS) fehlt jedoch eine Validierung dieser Methode und ggf. eine systematische Überprüfung möglicher Modifikationen grundlegender Ansätze des MC-Konzepts. Aus diesem Grund soll in einem kürzlich gestarteten BMUV-Verbundprojekt zwischen der MPA Stuttgart und der BAM Berlin die Anwendbarkeit des MC-Konzepts auf GJS bei dynamischer Beanspruchung untersucht werden. Ziel ist es, eine effektive und effiziente Methodik bereitzustellen, mit der mittels einer vergleichsweise kleinen Stichprobe bruchmechanischer Kleinproben eine Referenztemperatur T0 zur werkstoffspezifischen Temperaturjustierung der MC ermittelt werden kann. T2 - 55. Jahrestagung des DVM-Arbeitskreises "Bruchmechanik und Bauteilsicherheit" CY - Darmstadt, Germany DA - 14.02.2023 KW - Dynamische Beanspruchung KW - Bruchmechanik KW - Master Curve-Konzept KW - Gusseisen mit Kugelgraphit PY - 2023 DO - https://doi.org/10.48447/Br-2023-BB SP - 101 EP - 108 PB - DVM Berlin CY - Berlin AN - OPUS4-57024 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Holzwarth, M. A1 - Baer, Wolfram T1 - Untersuchung des Master Curve-Konzeptes für ferritisches Gusseisen mit Kugelgraphit N2 - Das Master Curve (MC) Konzept nach ASTM E1921 wird momentan u.a. in der Kerntechnik für die bruchmechanische Sicherheitsbewertung ferritischer Stähle eingesetzt. Für ferritisches Gusseisen mit Kugelgraphit (GJS) fehlt jedoch eine Validierung dieser Methode und ggf. eine systematische Überprüfung möglicher Modifikationen grundlegender Ansätze des MC-Konzepts. Aus diesem Grund soll in einem kürzlich gestarteten BMUV-Verbundprojekt zwischen der MPA Stuttgart und der BAM Berlin die Anwendbarkeit des MC-Konzepts auf GJS bei dynamischer Beanspruchung untersucht werden. Ziel ist es, eine effektive und effiziente Methodik bereitzustellen, mit der mittels einer vergleichsweise kleinen Stichprobe bruchmechanischer Kleinproben eine Referenztemperatur T0 zur werkstoffspezifischen Temperaturjustierung der MC ermittelt werden kann. T2 - 55. Jahrestagung des DVM-Arbeitskreises Bruchmechanik und Bauteilsicherheit CY - Darmstadt, Germany DA - 14.02.2023 KW - Bruchmechanik KW - Master Curve-Konzept KW - Dynamische Beanspruchung KW - Gusseisen mit Kugelgraphit PY - 2023 AN - OPUS4-57025 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baer, Wolfram A1 - Wossidlo, Peter ED - Zimmermann, M. T1 - Zur Frage der Verwendung von Untermaßprobenergebnissen des Kerbschlagbiegeversuchs - Eine ernüchternde Bilanz N2 - Der Kerbschlagbiegeversuch ist seit der ersten Hälfte des letzten Jahrhunderts standardisiert und seit langem als Prüfverfahren international genormt. Weltweit sind zu garantierende Werte der Kerbschlagenergie (KV) und Übergangstemperaturen (TÜ) in Produktnormen und Regelwerken festgelegt. Unter bestimmten Bedingungen besteht dabei die Option, statt Normalproben Untermaßproben zu prüfen. Im Rahmen einer Untersuchung der BAM wurde der aktuelle Status von Prüf- und Produktnormen sowie Regelwerken zur Bewertung der Bauteilintegrität hinsichtlich ihres Umgangs mit Untermaßprobenergebnissen erfasst. Zur Schaffung einer geeigneten aktuellen Datenbasis wurden an ISO-V-Proben der Dicken 2,5, 5,0, 7,5 und 10,0 mm aus vier aktuellen Baustählen KV2-T-Kurven ermittelt. Es wurden unterschiedliche Vorgehensweisen zur Kurvenanpassung und Festlegung von Übergangstemperaturen praktiziert. Ferner kamen verfügbare Ansätze zur Skalierung von Untermaßprobenergebnissen auf die Werte von Normalproben zur Anwendung. Das Ausmaß des Probendickeneffektes ist werkstoff- und temperaturabhängig. Im Bereich der Werkstoffprüfung ist akzeptiert, dass die Ergebnisse von Normal- und Untermaß-proben nicht ohne Weiteres ineinander überführt werden können. Der Stand der Produktnormung und der Regelwerke ist jedoch im besten Falle als unzureichend, vielfach jedoch schlicht als falsch zu bezeichnen. In einem weiten anwendungsrelevanten Temperaturbereich werden hier sogar deutlich nicht-konservative Skalierungsergebnisse geliefert. Die betroffenen Produkt-normenreihen und Regelwerke müssen überarbeitet werden. T2 - 40. Vortrags- und Diskussionstagung Werkstoffprüfung 2022: Werkstoffe und Bauteile auf dem Prüfstand, Prüftechnik – Kennwertermittlung – Schadensvermeidung CY - Dresden, Germany DA - 27.10.2022 KW - Kerbschlagbiegeversuch, Untermaßproben, Normalproben, Skalierung von Ergebnissen PY - 2022 SP - 1 EP - 6 PB - Deutsche Gesellschaft für Materialkunde (DGM) CY - Sankt Augustin AN - OPUS4-56155 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baer, Wolfram T1 - Zur Frage der Verwendung von Untermaßprobenergebnissen des Kerbschlagbiegeversuchs – eine ernüchternde Bilanz N2 - Der Kerbschlagbiegeversuch ist seit der ersten Hälfte des letzten Jahrhunderts standardisiert und seit langem als Prüfverfahren international genormt. Weltweit sind zu garantierende Werte der Kerbschlagenergie (KV) und Übergangstemperaturen (TÜ) in Produktnormen und Regelwerken festgelegt. Unter bestimmten Bedingungen besteht dabei die Option, statt Normalproben Untermaßproben zu prüfen. Im Rahmen einer Untersuchung der BAM wurde der aktuelle Status von Prüf- und Produktnormen sowie Regelwerken zur Bewertung der Bauteilintegrität hinsichtlich ihres Umgangs mit Untermaßprobenergebnissen erfasst. Zur Schaffung einer geeigneten aktuellen Datenbasis wurden an ISO-V-Proben der Dicken 2,5, 5,0, 7,5 und 10,0 mm aus vier aktuellen Baustählen KV2-T-Kurven ermittelt. Es wurden unterschiedliche Vorgehensweisen zur Kurvenanpassung und Festlegung von Übergangstemperaturen praktiziert. Ferner kamen verfügbare Ansätze zur Skalierung von Untermaßprobenergebnissen auf die Werte von Normalproben zur Anwendung. Das Ausmaß des Probendickeneffektes ist werkstoff- und temperaturabhängig. Im Bereich der Werkstoffprüfung ist akzeptiert, dass die Ergebnisse von Normal- und Untermaß-proben nicht ohne Weiteres ineinander überführt werden können. Der Stand der Produktnormung und der Regelwerke ist jedoch im besten Falle als unzureichend, vielfach jedoch schlicht als falsch zu bezeichnen. In einem weiten anwendungsrelevanten Temperaturbereich werden hier sogar deutlich nicht-konservative Skalierungsergebnisse geliefert. Die betroffenen Produkt-normenreihen und Regelwerke müssen überarbeitet werden. T2 - 40. Vortrags- und Diskussionstagung Werkstoffprüfung 2022 CY - Dresden, Germany DA - 27.10.2022 KW - Skalierung von Ergebnissen KW - Kerbschlagbiegeversuch KW - Untermaßproben KW - Normalproben PY - 2022 AN - OPUS4-56156 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Leinitz, Sarah A1 - Schmidt, Wolfram A1 - Mota, Berta A1 - Crasselt, Claudia ED - Ludwig, H.-M. T1 - Einfluss der wässrigen Phase von Zementleim und Polycarboxylatethern auf die Rheologie und die frühe Hydratation von Zement N2 - Die Rheologie von fließfähigen zementären Systemen mit Fließmitteln wird durch eine Vielzahl parallel stattfindender Effekte beeinflusst. Zu diesen Effekten zählen Wechselwirkungen zwischen den Polymeren und Ionen in der Porenlösung, frühe Phasenbildung, zeitabhängige und kompetitive Adsorption zwischen anionischen Polymeren und Sulfationen, Bildung von Phasen in der Porenlösung sowie Morphologieänderungen an Partikeloberflächen. Die frühe Hydratation von Zement, die durch Lösungs- und Fällungsprozesse angetrieben wird, beeinflusst diese Effekte erheblich. Das permanente Ungleichgewicht der Porenlösung führt zu Veränderungen der Partikeloberflächen, welches widerum zur Folge hat, dass rheometrische Messungen dieser Zementleime anfällig für Streuungen sind. Um die Einflüsse aus der Zementhydratation zu minimieren, wurden die rheometrischen Untersuchungen mit Zement in Porenlösung durchgeführt. Die Experimente wurden mit verschiedenen Feststoffvolumenfraktionen durchgeführt und mit den Ergebnissen identischer Systeme mit Wasser anstelle von Porenlösung verglichen. Zusätzlich wurden die gleichen Systeme mit Zugabe von Polycarboxylatethern untersucht. Die Ergebnisse zeigen, dass die Leime mit Wasser niedrigere Werte für Fließgrenze und plastische Viskosität aufweisen, als die Systeme mit Porenlösung. Während die Polymere eine Verminderung der Fließgrenze zur Folge hatte, war die Wirkung von Polymeren auf die plastische Viskosität vernachlässigbar. Zusätzlich wurde die frühe Hydratation unter Verwendung von Wärmeflusskalorimetrie, Rasterelektronenmikroskopie und Nadeleindringtiefe beobachtet. T2 - 20. Internationale Baustofftagung CY - Weimar, Germany DA - 12.09.2018 KW - Rheologie KW - Polycarboxylatether KW - Zementleim KW - Fließmittel PY - 2018 SN - 978-3-00-059950-7 VL - 20 SP - 744 EP - 751 PB - F.A. Finger-Institut für Baustoffkunde CY - Weimar AN - OPUS4-45973 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baensch, Franziska T1 - Acoustic emission testing N2 - The phenomenon of acoustic emission (AE) and fundamentals of AE testing procedures are presented. AE based failure analysis of reinforced concrete beam under bending load, steel pipe segments under bending load and wood based materials under tension load are discussed. T2 - INFRASTAR, Training Week #03 at AAU CY - Aalborg, Denmark DA - 04.06.2018 KW - Acoustic emission PY - 2018 AN - OPUS4-45147 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wallin, Kim A1 - Baer, Wolfram T1 - Evaluation of Charpy-V transition curve fitting based on distribution-free statistical assessment N2 - A non-parametric, distribution-free, statistical assessment of 5 large Charpy transition curve data sets is used for the optimum fitting equations for smaller data sets. The assessment makes use of a combination of rank probability and binomial probability analysis of the data. The original non-parametric assessment method is improved by combining upper and lower bound binomial estimates, thus removing a bias that exists in the original method. The non-parametric assessment is not suitable as a standard method because it requires too many data points to give a reliable result. It is, however, ideal as a research tool to examine transition curve shape and scatter. Based on the assessment several recommendations for transition curve fitting can be made. KW - Mechanical Engineering KW - Mechanics of Materials KW - General Materials Science KW - Charpy Impact Test KW - Charpy Transition Curve PY - 2023 DO - https://doi.org/10.1016/j.ijpvp.2023.105079 SN - 0308-0161 VL - 206 SP - 1 EP - 13 PB - Elsevier B.V. AN - OPUS4-58635 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baer, Wolfram T1 - Chunky Graphite - Recognition, Quantification, and Impact on Properties of Spheroidal Graphite Cast Iron N2 - Since there is a continuously growing demand for complex, frequently heavy-sectioned spheroidal graphite cast iron (SGI) castings it is worth paying attention to the chunky graphite (CHG) degeneration which may occur under certain technological circumstances. Although a reference line for preventive actions in terms of general metallurgical and process measures could be drawn to avoid CHG in heavy-sectioned ferritic SGI castings, a broad majority of experts claim the avoidance of CHG in heavy sections cannot yet be rated a hundred percent process safe. A major reason may be seen in the fact that a universal, generally accepted explanation of CHG formation and growth has not yet been established, although several theories have been proposed. Nevertheless, metallurgical aspects are not in the focus of this paper. This paper is about the current state of methods to detect CHG in SGI on the laboratory and component scales. Capabilities and limits of different metallographic, fractographic and non-destructive computer tomographic methods to recognize and quantify CHG are discussed. With respect to the characteristic fili-gree three-dimensional string-like, multi-branched CHG structure, which is non-isometric and non-dispersed, serious implications on the possibility to quantitatively characterize the amount of CHG must be considered. In contrary to the metallurgical aspects, the knowledge about the impact of CHG on the materials and com-ponents properties is still surprisingly limited. Therefore, special emphasis of this paper is on the impact of CHG degeneration on the properties of ferritic SGI. Experimental results are reviewed to illustrate the effect of CHG on mechanical strength and ductility properties as well as fracture mechanics properties in terms of crack resistance and fracture toughness. The present situation is characterized by discussions and uncertainty about the acceptance or rejection of SGI components containing CHG. Addressing this, conclusions from the materials engineering point of view are drawn for quality control, a safe operational strategy in the foundry and component safety. T2 - InCeight Casting 2023 CY - Darmstadt, Germany DA - 06.03.2023 KW - Chunky graphite KW - Structure KW - Recognition KW - Quantification KW - Tensile properties KW - Fracture toughness KW - Ferritic spheroidal KW - Graphite cast iron PY - 2023 AN - OPUS4-57121 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baer, Wolfram T1 - Detection and understanding of the chunky graphite degeneration in ferritic spheroidal graphite cast iron materials with respect to fatigue N2 - CHG is very different compared to other graphite degenerations or defects; Filigree, multi-branched string-like, 3d interconnected structure; Morphology and volumetric amount of CHG cannot be accessed by stereological interpretation of 2d section data; Field-tested, technically established method to quantify CHG in components not available; Fatigue: CHG causes substantial reduction in fatigue limit and significant increase in crack growth rate; Therefore: Avoid or exclude CHG! T2 - 4th International Symposium on Fatigue Design and Material Defects CY - Online meeting DA - 26.05.2020 KW - Ductile cast iron KW - Chunky graphite degeneration KW - Fatigue KW - Correlation microstructure to properties PY - 2020 AN - OPUS4-54409 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baer, Wolfram A1 - Holzwarth, M. A1 - Mayer, U. T1 - Investigation of the Master Curve Concept for ferritic Ductile Cast Iron N2 - Based on state-of-the-art research and regulations, the application of the fracture mechanics master curve (MC) concept to ferritic ductile cast iron (DCI) is being investigated in a recently started German joint research project between BAM Berlin and MPA Stuttgart. This paper outlines the research approach and the planned investigations and provides first results. According to the IAEA guidelines SSG 26, the safety assessment of DCI containers for transport as well as interim and final storage of radioactive materials is based on the fracture mechanics criterion of general crack initiation exclusion. Within this context, the focus of the current research project is on the further development of brittle fracture safety assessment methods under dynamic loading conditions. Within fracture mechanics safety assessments for steels in nuclear technology, the probabilistic MC concept according to ASTM E1921 is currently used for quasi-static loading conditions as a supplement to the established deterministic ASME reference curve concept. The MC concept allows for an effective statistical consideration of the scatter of the material toughness in the transition regime. Furthermore, the MC can also be used for elevated loading rates as they occur in accident or crash scenarios. However, for DCI, a systematic review of potential modifications to the MC assumptions and procedure according to ASTM E1921 and an associated validation are still lacking. Therefore, a corresponding methodology shall be established to determine and assess dynamic fracture toughness values of DCI in the ductile-to-brittle transition regime, using samples extracted from a component. For the experimental program, a DCI material was produced as it is generally used for transport and storage containers. A basic mechanical-technological material characterization consisting of tensile, Charpy, and Pellini tests is planned. A comprehensive fracture mechanics test program was compiled covering dynamic testing of DC(T)9, C(T)25, C(T)50, SE(B)10, SE(B)25, and SE(B)140 specimens. Moreover, numerical analyses of different specimen geometries and test setups are planned to investigate the influences of stress triaxiality and loading rate. Throughout the experimental program, the microstructure-property relationship will be investigated based on quantitative metallographic and fractographic analyses. Finally, different MC assessment strategies will be considered, and modifications will be made if necessary. T2 - PATRAM22 Conference CY - Juans-les-Pins, France DA - 11.06.2023 KW - Master Curve KW - Ductile cast iron KW - Dynamic fracture toughness PY - 2023 SP - 1 EP - 9 PB - World Nuclear Transport Institute AN - OPUS4-57765 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baer, Wolfram ED - Bleicher, C. ED - Kaufmann, H. ED - Pittel, C. T1 - Chunky Graphite - Recognition, Quantification, and Impact on Properties of Spheroidal Graphite Cast Iron N2 - Since there is a continuously growing demand for complex, frequently heavy-sectioned spheroidal graphite cast iron (SGI) castings it is worth paying attention to the chunky graphite (CHG) degeneration which may occur under certain technological circumstances. Although a reference line for preventive actions in terms of general metallurgical and process measures could be drawn to avoid CHG in heavy-sectioned ferritic SGI castings, a broad majority of experts claim the avoidance of CHG in heavy sections cannot yet be rated a hundred percent process safe. A major reason may be seen in the fact that a universal, generally accepted explanation of CHG formation and growth has not yet been established, although several theories have been proposed. Nevertheless, metallurgical aspects are not in the focus of this paper. This paper is about the current state of methods to detect CHG in SGI on the laboratory and component scales. Capabilities and limits of different metallographic, fractographic and non-destructive computer tomographic methods to recognize and quantify CHG are discussed. With respect to the characteristic fili-gree three-dimensional string-like, multi-branched CHG structure, which is non-isometric and non-dispersed, serious implications on the possibility to quantitatively characterize the amount of CHG must be considered. In contrary to the metallurgical aspects, the knowledge about the impact of CHG on the materials and com-ponents properties is still surprisingly limited. Therefore, special emphasis of this paper is on the impact of CHG degeneration on the properties of ferritic SGI. Experimental results are reviewed to illustrate the effect of CHG on mechanical strength and ductility properties as well as fracture mechanics properties in terms of crack resistance and fracture toughness. The present situation is characterized by discussions and uncertainty about the acceptance or rejection of SGI components containing CHG. Addressing this, conclusions from the materials engineering point of view are drawn for quality control, a safe operational strategy in the foundry and component safety. T2 - InCeight Casting Conference 2023 CY - Darmstadt, Germany DA - 06.03.2023 KW - Fracture toughness KW - Chunky graphite KW - Structure KW - Recognition KW - Quantification KW - Ferritic spheroidal graphite cast iron KW - Tensile properties PY - 2023 SN - 978-3-8396-1892-9 SP - 1 EP - 11 PB - Fraunhofer Verlag AN - OPUS4-57120 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Baer, Wolfram A1 - Wossidlo, Peter A1 - Abbasi, Behboud T1 - On the question of how to analyze and apply Charpy pendulum impact test results correctly - Shortcomings in corresponding procedures and standards N2 - This paper is focused on the approximation of absorbed Charpy impact energy-temperature curves (KV-T) and the management of sub-size test piece results in Charpy pendulum impact tests. Both subjects are frequently underestimated but may have a strong impact on the assessment of product quality and structural integrity. The status of related test standards, product standards, structural integrity assessment procedures and corresponding research is reviewed. It is concluded that the state of regulation is partly insufficient and wrong. There is a wide gap between the state of knowledge in the field of materials testing and the requirements of product standards and structural integrity assessment procedures. The present paper aims at boosting and supporting the necessary discussion among the parties involved to raise the level of technical safety. Correspondingly, a large experimental database was created by Charpy impact testing of popular modern structural Steels with nominal yield strength from 235 MPa to 960 MPa. KV-T data were generated using test pieces with thicknesses between 2.5 mm and 10 mm. Different strategies for KV-T curve fitting, definition of transition temperatures, as well as upper and lower shelf energy levels were followed, and different scaling procedures were applied to the sub-size test piece results. The results show that proportional scaling of sub-size to full-size test piece results in terms of KV should be disallowed because it is a wrong approach. Regulations still incorporating such procedures should be revised as soon as possible. Existing nonproportional scaling and conversion procedures were applied. The results obtained illustrate that neither an overall nor consistent conservatism nor an adequate conservatism level can be achieved. In summary, the standardizing bodies should enforce the discussion to revise relevant test standards considering more precise specifications on Charpy data fitting. Furthermore, proposals are made for an improved management of sub-size test piece results. KW - Structural integrity assessment procedure KW - Charpy pendulum impact test KW - Sub-size test piece KW - Standard test piece KW - Curve fitting KW - Conversion of results KW - Absorbed energy KW - Transition temperature KW - Steel KW - Test standard KW - Product standard PY - 2022 DO - https://doi.org/10.1520/JTE20210781 SN - 0090-3973 VL - 50 IS - 4 SP - 2268 EP - 2293 PB - American Society for Testing and Materials (ASTM) CY - West Conshohocken, PA AN - OPUS4-55172 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meira, Maria Fernanda Cavalcante A1 - Fernandes, Gabriela Leal Peres A1 - de Camargo, Andréa Simone Stucchi A1 - Ravaro, Leandro Piaggi A1 - Arai, Marylyn Setsuko A1 - Navarro, Maria Fidela de Lima A1 - Brighenti, Fernanda Lourenção A1 - Oliveira, Analú Barros de A1 - Danelon, Marcelle ED - Stucchi de Camargo, Andrea T1 - Modification of restorative glass ionomer cement with zinc oxide nanoparticles and calcium glycerophosphate microparticles: in vitro assessment of mechanical properties and antimicrobial activity N2 - Abstract The incorporation of bioactive agents into resin-modified glass ionomer cement (RMGIC) is a promising strategy to improve its mechanical strength and biofilm control, especially for patients with active dental caries. Objective This study aimed to evaluate the effects of incorporating ZnONPs and CaGP into RMGIC on its mechanical and microbiological properties. Design Six groups were tested: 1) RMGIC (without CaGP/ZnONPs); 2) RMGIC-1.0%ZnONPs; 3) RMGIC-2.0%ZnONPs; 4) RMGIC-3.0%CaGP; 5) RMGIC-3.0%CaGP-1.0%ZnONPs; and 6) RMGIC-3.0%CaGP-2.0%ZnONPs. The compressive strength (CS), diametral tensile strength (DTS), and surface hardness (SH) were evaluated after 24 hours and 7 days. Antimicrobial and antibiofilm activity were evaluated using agar diffusion and biofilm metabolic activity (XTT) assays. Results After 24 hours, all the groups showed similar DTS values (p0.05), except for RMGIC-3.0%CaGP-1.0%ZnONPs, which showed the highest DTS value (p<0.05). Comparing 24 hours and 7 days, the DTS values of RMGIC-3.0%CaGP-2.0%ZnONPs, RMGIC-3.0%CaGP, and RMGIC-3.0%CaGP-2.0%ZnONPs were similar (p=0.360). After 24 hours, the RMGIC group showed the CS highest value, followed by RMGIC-2.0%ZnONPs (p < 0.05). After 7 days, the RMGIC-3.0%CaGP-1.0%ZnONPs group exhibited the highest CS value, approximately 15% higher than RMGIC (p<0.05). The RMGIC-1.0%ZnONPs group exhibited significantly higher SH at 24 hours (p=0.621). At 7 days, the highest SH value was observed for the RMGIC-3.0%CaGP-1.0%ZnONPs group (p<0.05). Regarding antimicrobial and antibiofilm activity, including results from biofilm metabolism assays, the RMGIC-3.0%CaGP-1.0%ZnONPs group demonstrated the most effective antimicrobial and inhibitory effects (p<0.05). Conclusion This study demonstrated that adding ZnONPs and CaGP to RMGIC enhanced its mechanical and antimicrobial and antibiofilm properties, suggesting enhanced mechanical performance and improved protection against cariogenic biofilms—critical factors for successful restorative treatments. Therefore, the addition of ZnONPs and CaGP is a promising strategy to develop advanced restorative materials that improve clinical outcomes, especially for patients with active dental caries. KW - Resin-modified glass ionomer cement KW - Phosphate KW - Zinc oxide nanoparticles KW - Biofilm KW - Mechanical properties PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-652799 DO - https://doi.org/10.1590/1678-7757-2025-0356 SN - 1678-7765 VL - 33 SP - 1 EP - 14 PB - FapUNIFESP (SciELO) AN - OPUS4-65279 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Arai, Marylyn S. A1 - Brambilla, Gabriel V. A1 - Corrêa, Bruna Carolina A1 - Merízio, Leonnam G. A1 - Inada, Natalia M. A1 - de Camargo, Andrea S. S. T1 - A Dual-Mode “Turn-On” Ratiometric Luminescent Sensor Based on Upconverting Nanoparticles for Detection and Differentiation of Gram-Positive and Gram-Negative Bacteria N2 - Infectious bacterial diseases, intensified by antibiotic resistance, cause millions of deaths annually and pose risks beyond human health, including water and food contamination. Current diagnostics are often slow, require complex equipment, and lack specificity, highlighting the need for rapid and reliable detection methods. To address this, we developed a luminescent sensor based on NaYF4 upconverting nanoparticles (UCNPs) doped with Er3+ or Tm3+, coated with COOH-PEG4-COOH, and functionalized with vancomycin (Van) or polymyxin-B (Poly) to selectively target Gram-positive and Gram-negative bacteria, respectively. Gold nanoparticles (AuNPs) served as quenchers, enabling a ratiometric “turn-on” mechanism: upon bacterial binding, the UCNP emission, initially quenched by AuNPs, was partially restored. This allowed Differentiation through changes in the green/red (G/R) ratio for Er-UCNP@PEG4-Van and the blue/red (B/R) ratio for Tm-UCNP@PEG4-Poly. The sensor distinguished between Gram-positive and Gram-negative bacteria over a wide concentration range (0.05 to 5 × 105 CFU/mL) and showed high correlation with actual bacterial counts (r = 0.99 for S. aureus, r = 0.91 for E. coli). This platform is a potential fast, selective, and reliable tool for bacterial detection in clinical and environmental settings. KW - Lminescent sensor KW - Upconverting nanoparticles KW - Gram-positive and Gram-negative bacteria KW - Ratiometric luminescent sensors PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-652785 DO - https://doi.org/10.1021/acsomega.5c07006 SN - 2470-1343 VL - 10 IS - 39 SP - 46040 EP - 46050 PB - American Chemical Society (ACS) AN - OPUS4-65278 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hahn, Marc Benjamin A1 - Dietrich, P. M. A1 - Radnik, Jörg T1 - In situ monitoring of the influence of water on DNA radiation damage by near-ambient pressure X-ray photoelectron spectroscopy N2 - Ionizing radiation damage to DNA plays a fundamental role in cancer therapy. X-ray photoelectron-spectroscopy (XPS) allows simultaneous irradiation and damage monitoring. Although water radiolysis is essential for radiation damage, all previous XPS studies were performed in vacuum. Here we present near-ambient-pressure XPS xperiments to directly measure DNA damage under water atmosphere. They permit in-situ monitoring of the effects of radicals on fully hydrated double-stranded DNA. The results allow us to distinguish direct damage, by photons and secondary low-energy electrons (LEE), from damage by hydroxyl radicals or hydration induced modifications of damage pathways. The exposure of dry DNA to x-rays leads to strand-breaks at the sugar-phosphate backbone, while deoxyribose and nucleobases are less affected. In contrast, a strong increase of DNA damage is observed in water, where OH-radicals are produced. In consequence, base damage and base release become predominant, even though the number of strand-breaks increases further. KW - DNA KW - XPS KW - NAP-XPS KW - Radiation damage KW - Single-strand break (SSB) KW - Double-strand break (DSB) KW - Xray KW - OH radical KW - Hydroxyl radical KW - LEE KW - Low energy electrons KW - Dosimetry KW - Geant4 KW - Geant4-DNA KW - TOPAS KW - TOPAS-nbio KW - Microdosimetry KW - DNA radiation damage KW - Direct damage KW - Indirect damage KW - Quasi-direct damage KW - Hydration shell KW - Dry DNA KW - Hydrated DNA KW - ROS KW - Radical KW - Reactive oxygen species KW - Net-ionization reaction KW - Radiation therapy KW - Cancer therapy KW - Xray photo electron spectrocopy KW - Near ambient pressure xray photo electron spectroscopy KW - Base damage KW - Base loss KW - Dissociative electron transfer (DET) KW - Dissociative electron attachment (DEA) KW - Hydrated electron KW - Prehydrated electron KW - Ionization KW - PES PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-524060 DO - https://doi.org/10.1038/s42004-021-00487-1 SN - 2399-3669 VL - 4 IS - 1 SP - 50 PB - Springer Nature CY - London AN - OPUS4-52406 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mohammadifar, E. A1 - Ahmadi, V. A1 - Gholami, M.F. A1 - Oehrl, A. A1 - Kolyvushko, O. A1 - Nie, C. A1 - Donskyi, Ievgen A1 - Herziger, S. A1 - Radnik, Jörg A1 - Ludwig, K. A1 - Böttcher, C. A1 - Rabe, J.P. A1 - Osterrieder, K. A1 - Azab, W. A1 - Haag, R. A1 - Adeli, M. T1 - Graphene-Assisted Synthesis of 2D Polyglycerols as Innovative Platforms for Multivalent Virus Interactions N2 - 2D nanomaterials have garnered widespread attention in biomedicine and bioengineering due to their unique physicochemical properties. However, poor functionality, low solubility, intrinsic toxicity, and nonspecific interactions at biointerfaces have hampered their application in vivo. Here, biocompatible polyglycerol units are crosslinked in two dimensions using a graphene-assisted strategy leading to highly functional and water-soluble polyglycerols nanosheets with 263 ± 53 nm and 2.7 ± 0.2 nm average lateral size and thickness, respectively. A single-layer hyperbranched polyglycerol containing azide functional groups is covalently conjugated to the surface of a functional graphene template through pH-sensitive linkers. Then, lateral crosslinking of polyglycerol units is carried out by loading tripropargylamine on the surface of graphene followed by lifting off this reagent for an on-face click reaction. Subsequently, the polyglycerol nanosheets are detached from the surface of graphene by slight acidification and centrifugation and is sulfated to mimic heparin sulfate proteoglycans. To highlight the impact of the two-dimensionality of the synthesized polyglycerol sulfate nanosheets at nanobiointerfaces, their efficiency with respect to herpes Simplex virus type 1 and severe acute respiratory syndrome corona virus 2 inhibition is compared to their 3D nanogel analogs. Four times stronger in virus Inhibition suggests that 2D polyglycerols are superior to their current 3D counterparts.2D nanomaterials have garnered widespread attention in biomedicine and bioengineering due to their unique physicochemical properties. However, poor functionality, low solubility, intrinsic toxicity, and nonspecific interactions at biointerfaces have hampered their application in vivo. Here, biocompatible polyglycerol units are crosslinked in two dimensions using a graphene-assisted strategy leading to highly functional and water-soluble polyglycerols nanosheets with 263 ± 53 nm and 2.7 ± 0.2 nm average lateral size and thickness, respectively. A single-layer hyperbranched polyglycerol containing azide functional groups is covalently conjugated to the surface of a functional graphene template through pH-sensitive linkers. Then, lateral crosslinking of polyglycerol units is carried out by loading tripropargylamine on the surface of graphene followed by lifting off this reagent for an on-face click reaction. Subsequently, the polyglycerol nanosheets are detached from the surface of graphene by slight acidification and centrifugation and is sulfated to mimic heparin sulfate proteoglycans. To highlight the impact of the two-dimensionality of the synthesized polyglycerol sulfate nanosheets at nanobiointerfaces, their efficiency with respect to herpes Simplex virus type 1 and severe acute respiratory syndrome corona virus 2 inhibition is compared to their 3D nanogel analogs. Four times stronger in virus Inhibition suggests that 2D polyglycerols are superior to their current 3D counterparts. KW - 2D Materials KW - Graphene template KW - Multivalency KW - Polyglycerol KW - Virus inhibition PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-527726 DO - https://doi.org/10.1002/adfm.202009003 VL - 31 IS - 32 SP - 2009003 PB - Wiley VCH AN - OPUS4-52772 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jungnickel, R. A1 - Mirabella, Francesca A1 - Stockmann, Jörg Manfred A1 - Radnik, Jörg A1 - Balasubramanian, K. T1 - Graphene‑on‑gold surface plasmon resonance sensors resilient to high‑temperature annealing N2 - Gold films coated with a graphene sheet are being widely used as sensors for the detection of label-free binding interactions using surface plasmon resonance (SPR). During the preparation of such sensors, it is often essential to subject the sensor chips to a high-temperature treatment in order to ensure a clean graphene surface. However, sensor chips used currently, which often use chromium as an adhesion promoter, cannot be subjected to temperatures above 250 °C, because under such conditions, chromium is found to reorganize and diffuse to the surface, where it is easily oxidized, impairing the quality of SPR spectra. Here we present an optimized preparation strategy involving a three-cycle tempering coupled with chromium (oxide) etching, which allows the graphene-coated SPR chips to be annealed up to 500 °C with little deterioration of the surface morphology. In addition, the treatment delivers a surface that shows a clear enhancement in spectral response together with a good refractive index sensitivity. We demonstrate the applicability of our sensors by studying the kinetics of avidin–biotin binding at different pH repeatedly on the same chip. The possibility to anneal can be exploited to recover the original surface after sensing trials, which allowed us to reuse the sensor for at least six cycles of biomolecule adsorption. KW - Surface plasmon resonance KW - Graphene KW - Sensing KW - Surface regeneration PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-564585 DO - https://doi.org/10.1007/s00216-022-04450-4 SN - 1618-2642 SP - 1 EP - 7 PB - Springer AN - OPUS4-56458 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nickl, Philip A1 - Hilal, T. A1 - Olal, D. A1 - Donskyi, Ievgen A1 - Radnik, Jörg A1 - Ludwig, K. A1 - Haag, R. T1 - A New Support Film for Cryo Electron Microscopy Protein Structure Analysis Based on Covalently Functionalized Graphene N2 - Protein adsorption at the air–water interface is a serious problem in cryogenic electron microscopy (cryoEM) as it restricts particle orientations in the vitrified ice-film and promotes protein denaturation. To address this issue, the preparation of a graphene-based modified support film for coverage of conventional holey carbon transmission electron microscopy (TEM) grids is presented. The chemical modification of graphene sheets enables the universal covalent anchoring of unmodified proteins via inherent surface-exposed lysine or cysteine residues in a one-step reaction. Langmuir–Blodgett (LB) trough approach is applied for deposition of functionalized graphene sheets onto commercially available holey carbon TEM grids. The application of the modified TEM grids in single particle analysis (SPA) shows high protein binding to the surface of the graphene-based support film. Suitability for high resolution structure determination is confirmed by SPA of apoferritin. Prevention of protein denaturation at the air–water interface and improvement of particle orientations is shown using human 20S proteasome, demonstrating the potential of the support film for structural biology. KW - Functionalized graphene KW - Transmission electron microsocpy KW - Protein structure PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-566443 DO - https://doi.org/10.1002/smll.202205932 SN - 1613-6810 SP - 2205932 PB - Wiley VCH AN - OPUS4-56644 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rua-Ibarz, Ana A1 - Nakadi, Flávio V. A1 - Bolea-Fernandez, Eduardo A1 - Bazo, Antonio A1 - Battistella, Beatrice A1 - Matiushkina, Anna A1 - Resch-Genger, Ute A1 - Abad Andrade, Carlos Enrique A1 - Resano, Martín T1 - Discrete entity analysis via microwave-induced nitrogen plasma–mass spectrometry in single-event mode N2 - In this work, single-event microwave-induced nitrogen plasma–mass spectrometry (single-event MINP-MS) was evaluated for the first time for the analysis of discrete entities such as nanoparticles, biological cells, and microplastics. Nitrogen (N2) effectively overcomes Ar-based polyatomic interferences, enabling (ultra)trace element determination of Fe and Se using their most abundant isotopes, 56Fe (91.66%) and 80Se (49.82%). Iron oxide nanoparticles (Fe2O3 NPs) ranging from 20 to 70 nm were accurately characterized, with excellent agreement with established sizing techniques, such as transmission electron microscopy (TEM) and dynamic light scattering (DLS). A limit of detection (LoD) of 8.6 ag for Fe─equivalent to an LoDsize of 19 nm for Fe2O3─was achieved, which is significantly lower than recent values reported for high-end quadrupole-based ICP-MS. Selenium nanoparticles (SeNPs) of 150 and 250 nm were also accurately characterized, without the N2-based plasma experiencing issues handling relatively large metallic NPs (linearity, R2 = 0.9994). Se-enriched yeast cells (SELM-1 certified reference material) were successfully analyzed via single-cell MINP-MS using external calibration based on SeNPs and a transport efficiency-independent approach. In addition, 2–3 μm polystyrene (PS) and polytetrafluoroethylene (PTFE) were accurately sized by monitoring 12C+, confirming the method’s suitability for handling micrometer-sized polymeric materials (microplastics). The average duration of individual events (680 ± 160 μs) suggests that the digestion of individual entities in N2-based plasmas is comparable to that in Ar-based plasmas. These results open new avenues for this instrumentation as an alternative to ICP ionization sources, also in the context of discrete entity analysis. KW - Microwave-Induced Nitrogen Plasma KW - Discrete entity analysis KW - Particle/droplet event counting KW - Comparison to SP-ICP-MS methodologies KW - Nitrogen plasma vs. argon ICP trade-offs KW - Trace elemental quantification at the single-entity level KW - Time-resolved mass spectrometry for discrete entities PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-643825 DO - https://doi.org/10.1021/acs.analchem.5c04341 SN - 0003-2700 SP - 1 EP - 8 PB - American Chemical Society (ACS) AN - OPUS4-64382 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Marschall, Niklas A1 - Murugan, Jegatheesan A1 - Darvishi Kamachali, Reza T1 - Incorporating elasticity into the thermodynamics and phase diagrams of multi-component systems N2 - Elastic energy plays a critical role in determining phase stability in compositionally complex alloys. However, quantifying elastic contributions in multi-component systems and incorporating them into phase diagram construction remain challenging. In this study, we present a generalized elastic energy formalism tailored for multi-component alloys, which can be directly and efficiently integrated with CALPHAD thermodynamic databases and existing frameworks such as Thermo-Calc (Andersson et al., 2002), Pandat (Cao et al., 2009) or FactSage (Bale et al., 2016). This elasticity formalism can also be introduced as a post-processing layer in open-source software such as pyCALPHAD (Otis and Liu, 2017) and Kawin (Ury et al., 2023) , enabling elastic assessments in multi-component systems. We apply our framework for constructing the phase diagram of quinary Fe–Mn–Ni–Co–Cu alloy system, utilizing convex hull and Hessian matrix under elastic considerations. Our results reveal that incorporating elastic energy leads to an expansion of both the spinodal region and the miscibility gap. These are governed by the intricate interplay of chemical and elastic driving forces: We found that Mn and Ni contribute strongly to chemical stabilization, while Cu and Co tend to destabilize the alloy, especially at low Mn concentrations. The stabilizing effect of Fe is also pronounced in Mn-deficient regions. Acting as a destabilizing factor, the elastic energy is primarily driven by the presence of Mn, underscoring its multifaceted role in thermodynamic stability. In Mn-rich compositions, Cu markedly reduces the elastic energy contribution. Combined with CALPHAD infrastructures, the current framework offers a practical pathway to improve the predictive accuracy of phase stability and transformations in complex multi-component alloys. KW - Elastic energy KW - HEA KW - CALPHAD KW - Elastic spinodal KW - Elastic miscibility gap KW - Elastic phase diagram PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-643339 DO - https://doi.org/10.1016/j.mtla.2025.102546 SN - 2589-1529 VL - 44 SP - 1 EP - 18 PB - Elsevier CY - Amsterdam, Niederlande AN - OPUS4-64333 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhou, X. A1 - Darvishi Kamachali, Reza A1 - Boyce, B.L. A1 - Clark, B.G. A1 - Raabe, D. A1 - Thompson, G.B. T1 - Spinodal Decomposition in Nanocrystalline Alloys N2 - For more than half a century, spinodal decomposition has been a key phenomenon in considering the formation of secondary phases in alloys. The most prominent aspect of the spinodal phenomenon is the lack of an energy barrier on its transformation pathway, offering an alternative to the nucleation and growth mechanism. The classical description of spinodal decomposition often neglects the influence of defects, such as grain boundaries, on the transformation because the innate ability for like-atoms to cluster is assumed to lead the process. Nevertheless, in nanocrystalline alloys, with a high population of grain boundaries with diverse characters, the structurally heterogeneous landscape can greatly influence the chemical decomposition behavior. Combining atom-probe tomography, precession electron diffraction and density-based phase-field simulations, we address how grain boundaries contribute to the temporal evolution of chemical decomposition within the miscibility gap of a Pt-Au nanocrystalline system. We found that grain boundaries can actually have their own miscibility gaps profoundly altering the spinodal decomposition in nanocrystalline alloys. A complex realm of multiple interfacial states, ranging from competitive grain boundary segregation to barrier-free low-dimensional interfacial decomposition, occurs with a dependency upon the grain boundary character. KW - Density-based Thermodynamics KW - Nanocrystalline alloys KW - Spinodal decomposition KW - Defects engineering PY - 2021 DO - https://doi.org/10.1016/j.actamat.2021.117054 VL - 215 SP - 117054 PB - Elsevier Ltd. AN - OPUS4-52918 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Vöse, Markus A1 - Fedelich, Bernard ED - Maruyama, K. ED - Abe, F. ED - Igarashi, M. ED - Kishida, K. ED - Suzuki, M. ED - Yoshimi, K. T1 - Grain boundary cavitation under time-varying normal stresses N2 - In a polycrystal, the development of creep damage, especially for low extemal loads, is related to nucleation and difiüsive growth of cavities on the grain boundaries. For low stresses, the contribution to cavity growth by dislocation creep of the suirounding material can be neglected. However, grain boundaiy diffitsion is mainly driven by the local normal stiess acting on the grain boundaiy. Under creep conditions, even under a constant extemal load, an individual grain boundaiy generally experiences a time-varying normal stress, due to stress redistributions within the polycrystalline stiuctuie. Indeed, a constrained cavitating grain boundaiy is relieved, since matter is transported to and deposited in the grain boundaiy plane, which causes the adjoining giains to drill apart. A Simulation proceduie based on the use of complex holomoiphic fiinctions for solving the diffiision problem has been used to investigate multiple cavity growth on a grain boundaiy subjected to a constant normal stress. A simplified model has been developed to describe the cavitation behaviour observed in the simulations. Finally, the analysis of cavitation simulations with time-vaiying nomial stresses, including the cases with veiy low or negative stresses, has been used to extend the simplified cavitation model to more general normal stiess time profiles. T2 - 12th International Conference on Creep and Fracture of Engineering Materials and Structures CY - Kyoto, Japan DA - 27.05.2012 KW - Creep damage KW - Grain boundary diffusion KW - Cavitation KW - Simulation KW - Evolution equations PY - 2012 SP - 1 EP - 4 AN - OPUS4-27544 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baer, Wolfram T1 - Gezielte Werkstoffprüfung zur fail-safe-Bauteilauslegung am Beispiel eines Achsschenkels N2 - Bei der Auslegung von Achsschenkeln für Nutzfahrzeuge wird für den Überlastfall ein fail-safe-Kriterium (kontrolliertes Versagen) als Basisphilosophie angesetzt. Gefordert wird, dass sich der Achsschenkel auch unter Akzeptanz begrenzten Risswachstums hinreichend elastisch-plastisch verformen kann, ohne dass es zum Bruch kommt. Der Fahrer soll anschließend anhand der bleibenden Verformungen bemerken können, dass mit seinem Fahrzeug etwas nicht in Ordnung ist. Eine Voraussetzung für dieses Bauteilverhalten ist eine hinreichende Bruchzähigkeit des Werkstoffs. Diese, wie auch die Rissspitzenbeanspruchung, müssen ermittelt wer-den, um den bruchmechanischen Sicherheitsnachweis führen zu können. Zur Ermittlung der mechanisch-technologischen und bruchmechanischen Werkstoffeigenschaften wurde ein Prüfkonzept entwickelt, bei dem die Proben an der potenziell kritischen Stelle direkt aus den geschmiedeten Achsschenkeln entnommen werden. Die experimentelle Werkstoffcharakterisierung bildet dann die Beanspruchungsbedingungen beim Überlastereignis ab. Im Rahmen der Produktion stehen jedoch nur Kerbschlagarbeitswerte zur Verfügung und aufwändige bruchmechanische Versuche sollen vermieden werden. Deshalb wurde eine Korrelation zur Abschätzung der vorhandenen Bruchzähigkeit aus der Kerbschlagarbeit herangezogen. Es ergibt sich eine Ergebnismatrix, die die Einflussgrößen Versagenswahrscheinlichkeit, Temperatur und Bruchzähigkeit verknüpft. Abschließend wird ein erster Vergleich der abgeschätzten mit den experimentell ermittelten Bruchzähigkeitswerten gezogen. Dieser weist aus, dass die abgeschätzten Werte geringfügig konservativ sind. T2 - 40. Vortrags- und Diskussionstagung Werkstoffprüfung 2022 CY - Dresden, Germany DA - 27.10.2022 KW - Korrelation KW - Achsschenkel KW - Fail-safe KW - Bruchmechanische Auslegung KW - Kerbschlagarbeit PY - 2022 AN - OPUS4-56153 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tidblad, Johan A1 - Moya Núñez, Alice A1 - de la Fuente, Daniel A1 - Ebell, Gino A1 - Flatlandsmo Berglen, Tore A1 - Grøntoft, Terje A1 - Hans, Ulrik A1 - Christodoulakis, Ioannis A1 - Kajánek, Daniel A1 - Kreislová, Kateřina A1 - Kwiatkowski, Lech A1 - La Torreta, Teresa A1 - Lutze, Rafał A1 - Pinar Larrubia, Guadalupe A1 - Pintus, Valentina A1 - Prange, Michael A1 - Spezzano, Pasquale A1 - Varotsos, Costas A1 - Verney-Carron, Aurélie A1 - Vuorio, Tiina A1 - Yates, Tim T1 - Corrosion and Soiling in the 21st Century: Insights from ICP Materials and Impact on Cultural Heritage N2 - This paper reviews results published by the International Co-operative Programme on Effects on Materials including Historic and Cultural Monuments (ICP Materials) with emphasis on those obtained after the turn of the century. Data from ICP Materials come from two main sources. The first is through exposures of materials and collection of environmental data in a network of atmospheric exposure test sites mainly distributed across Europe. Corrosion of carbon steel has continued to decrease during the period 2000–2020 but corrosion of zinc only up until 2014, and the trend in zinc corrosion is only visible when examining four-year data. Surface recession of limestone as well as soiling of modern glass show no decreasing trend during 2000–2020. The second is through case studies performed at heritage sites across Europe. Risk analysis of corrosion and soiling for twenty-six sites indicate that currently soiling is a more significant maintenance trigger than corrosion. Costs for maintaining heritage sites are substantial and costs attributable to air pollution is estimated from 40% to as much as 80% of the total cost. Future directions of the program are work on effects of particulate matter, improving the scientific basis for the work, and making the monitoring data publicly available. KW - Corrosion KW - Atmospheric corrosion KW - Soiling PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-644651 DO - https://doi.org/10.3390/cmd6040054 SN - 2624-5558 VL - 6 IS - 4 SP - 1 EP - 25 PB - MDPI AG AN - OPUS4-64465 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmidt, Wolfram A1 - Kühne, Hans-Carsten T1 - Entwicklung eines selbstverdichtenden Betons mit inerten Zusatzstoffen-Prüfung nach europäischer Richtlinie für SVB N2 - Im Rahmen von MICROCON, einem europäischen CRAFT-Projekt, besteht eine wesentliche Zielsetzung in der Optimierung von selbstverdichtendem Beton (SVB) im Hinblick auf Kosten und Leistungsfähigkeit durch den Einsatz von teilweise puzzolanischen Microfillern. Um die Puzzolanität bei der Beurteilung besser bewerten zu können, wird ein Referenzbeton benötigt, der aus weitestgehend inerten Zusatzstoffen besteht. Die Entwicklung eines solchen Referenzbetons fand an der BAM nach der japanischen Methode nach Okamura statt. T2 - Wissenschaftsrat CY - Berlin, Germany DA - 17.02.2006 PY - 2006 AN - OPUS4-12030 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Arai, Marylyn Setsuko A1 - Machado, Thales Rafael A1 - da Silva, Beatriz Giacomelli Rodrigues A1 - Vilela, Raquel Riciati do Couto A1 - de Camargo, Andrea Simone Stucchi A1 - Zucolotto, Valtencir T1 - Biomimetic Upconverting Nanoplatforms for Glioblastoma Bioimaging and Targeted Therapy N2 - Infectious bacterial diseases, intensified by antibiotic resistance, cause millions of deaths annually and pose risks beyond human health, including water and food contamination. Current diagnostics are often slow, require complex equipment, and lack specificity, highlighting the need for rapid and reliable detection methods. To address this, we developed a luminescent sensor based on NaYF4 upconverting nanoparticles (UCNPs) doped with Er3+ or Tm3+, coated with COOH-PEG4-COOH, and functionalized with vancomycin (Van) or polymyxin-B (Poly) to selectively target Gram-positive and Gram-negative bacteria, respectively. Gold nanoparticles (AuNPs) served as quenchers, enabling a ratiometric “turn-on” mechanism: upon bacterial binding, the UCNP emission, initially quenched by AuNPs, was partially restored. This allowed differentiation through changes in the green/red (G/R) ratio for Er-UCNP@PEG4-Van and the blue/red (B/R) ratio for Tm-UCNP@PEG4-Poly. The sensor distinguished between Gram-positive and Gram-negative bacteria over a wide concentration range (0.05 to 5 × 105 CFU/mL) and showed high correlation with actual bacterial counts (r = 0.99 for S. aureus, r = 0.91 for E. coli). This platform is a potential fast, selective, and reliable tool for bacterial detection in clinical and environmental settings. KW - Glioblastoma KW - Homotypic targeting KW - Cell membrane coating KW - Upconverting nanoparticles KW - Temozolamide KW - Near infrared bioimaging KW - Drug delivery PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-652808 DO - https://doi.org/10.1021/acsanm.5c04567 SN - 2574-0970 VL - 10 IS - 39 SP - 1 EP - 13 PB - American Chemical Society (ACS) AN - OPUS4-65280 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - de Camargo, Andrea A1 - Arai, Marylyn Setsuko T1 - Upconversion nanoparticles for chemical, physical and biological sensing: from functionalization to point-of-care devices N2 - Among several applications, versatile upconversion nanoparticles (UCNPs) which can convert lower-energy infrared radiation into higher-energy visible or ultraviolet light, have emerged as one of the most powerful tools in the field of chemical, physical and biological sensing. The use of UCNPs in fluorescent sensors allows non-invasive, highly sensitive, and selective detection methods, which are particularly beneficial in environments requiring minimal interference and high precision for analytes that can range from metal ions to biomolecules. In this lecture, an overview and the state of the art will be given, accompanied by examples of our recent contributions to key areas such as chronic disease diagnostics, bacterial sensing, and multifunctionally responsive nanoplatforms: (1) An Enhanced Luminescence Lateral-Flow Assay (ELLA) designed for rapid (< 15 min) and early detection of acute kidney injury biomarkers in urine samples, using a commercial cell phone camera, will be presented. The platform is based on Er³⁺- and Tm³⁺-doped UCNPs whose emissions intensities are 40-fold enhanced by an Au-coated mesoporous silica shell, enabling the accurate detection of KIM-1 and NGAL biomarkers with detection limits as low as 0.23 ng/mL; (2) Also, a multifunctional nanoplatform that combines Tm³⁺-doped UCNPs with a Cu(I) complex for applications in oxygen sensing, optical thermometry, and emission colour tuning will be presented. The platform utilizes Luminescent Resonance Energy Transfer (LRET) to achieve efficient energy transfer, enabling red emission from the Cu(I) complex while allowing the use of the UCNP’s original emissions for thermometry. The dual functionality allows sensitive O2 detection and temperature measurements, with relative sensitivities of up to 1% K⁻¹; (3) The critical challenge of rapid bacterial detection and differentiation was addressed by the development of a novel UCNP-based sensor. By functionalizing UCNPs with the antibiotics - vancomycin for Gram-(+) and polymyxin-B for Gram-(-), and using Au nanoparticles as intensity quenchers, the sensor leverages a ratiometric "turn-on" mechanism for selective detection of the bacteria, through changes in the green/red (G/R) ratio for Er-UCNP@PEG4-Van, and blue/red (B/R) ratio for Tm-UCNP@PEG4-Poly. By this approach, differentiation was possible over a wide concentration range of bacteria (0.05 to 5 x 105 CFU/mL) with high correlation with actual bacterial counts (r = 0.99 for S. aureus, r = 0.91 for E. coli); (4) Recently, we have demonstrated a water dispersable ratiometric pH-nanosensor based on host-guest interaction of Tm3+/Yb3+ co-doped UCNPs functionalized with b-cyclodextrin (b-CD) and a pH-responsive nitrobenzoxadiazol dye modified with adamantane (NBD-Ad). The sensor shows a ratiometric emission response (blue/red) over a pH range of 8.0 – 11.0 with high reproducibility, excellent reusability and selectivity, even in the presence of interferents. Together, the presented examples highlight the versatility and potential of UCNPs to develop novel sensors, offering measurable advances in diagnostics, environmental monitoring, and beyond. T2 - Shift2025 - Spectral shaping for biomedical and energy applications CY - Tenerife, Spain DA - 13.10.2025 KW - Upconverting nanoparticles KW - Fluorescent sensors KW - Point-of-care devices PY - 2025 AN - OPUS4-65282 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - de Camargo, Andrea T1 - Enhanced emission of Nd3+ by localized silver nanocluster growth via direct laser writing in Ga-fluoride phosphate glasses N2 - Gallium fluoride phosphate glasses are promising materials for optical applications in the visible to near infrared spectra due to their wide transmission window and ability to accommodate optically active dopants. In this study, melt quenched glasses in the compositional system 25Ga(PO₃)₃–20ZnF₂–30BaF₂–(25–x–y)SrF₂–xAgNO₃–yNdF₃ (x = 0 -10 mol%, y = 0 or 1 mol%) were studied and fully characterized by conventional and spectroscopic techniques to understand the interaction of silver species and Nd³⁺ ions. In Ag+ doped samples, the observation of a broad emission band in the visible spectrum evidences the overlapping presence of Ag⁺, Ag nanoclusters (NCs), and [Ag₂]²⁺ species. In the sample doped with 10 mol% Ag⁺, the development of a dark yellow color and alterations in the emission profile suggest the formation of Ag nanoparticles. In an attempt to control and increase the formation of Ag nanoclusters in a localized way, the glasses with 3 and 5 mol% Ag+ were subjected to direct laser writing (DLW) with femtosecond laser pulses at variable inscription intensities and scan speeds. As expected, the approach led to localized growth of Ag-NCs with precise spatial control and as a consequence, the Nd³⁺ emissions in the NIR region (e.g. at1060 nm) were significantly enhanced in laser-structured regions as compared to unmodified areas, evidencing efficient energy transfer from silver species to Nd³⁺ ions. These results demonstrate that DLW, applied for the first time in these glasses, enables precise spatial control over silver nanocluster formation, offering a viable route to process optical glasses for photonic applications. T2 - XXIII - B-MRS Meeting CY - Salvador, Brazil DA - 28.09.2025 KW - Fluoride phosphate glasses KW - Direct laser writting KW - Neodymium KW - Silver nanoclusters PY - 2025 AN - OPUS4-65281 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hallier, Dorothea C. A1 - Radnik, Jörg A1 - Dietrich, Paul M. A1 - Seitz, Harald A1 - Hahn, Marc Benjamin T1 - Radiation damage to amino acids, peptides and DNA-binding proteins: the influence of water directly monitored by X-ray photoelectron spectroscopy N2 - Ionizing radiation damage to biomolecules plays a crucial role in radiotherapy as a cancer treatment. Among these, DNA-binding proteins are of particular interest due to their pivotal roles in shielding DNA and facilitating its repair. Hence, in this study, we present first-ever recorded data of radiation damage to a protein monitored directly with near-ambient pressure (NAP) X-ray photoelectron spectroscopy (XPS) under a water atmosphere. This surface sensitive technique was used to in situ damage and probe gene-V protein (G5P, a model DNA-binding protein) under wet NAP conditions and dry vacuum (UHV) conditions to determine the effect of water on the radiation response. In addition, the X-ray radiation damage to selected pure amino acids and short homopeptides was determined to better understand the variety of damage mechanisms within the complex protein. In dry samples, drastic chemical changes were detected in all biomolecules dominated by fragmentation processes. Here, the breakage of peptide bonds in the peptides and the protein are dominant. Surprisingly, hydration – despite introducing additional indirect damage pathways via water radiolysis – led to a reduction in overall radiation damage. This behaviour was attributed to hydration-dependent changes in reaction rates and respective deexcitation and damaging channels within the molecules and secondary species such as low-energy (LEE), (pre)-hydrated/(pre)-solvated electrons and radical species such as hydroxyl radicals. KW - Radiation damage KW - (Near-ambient pressure) X-ray photoelectron spectroscopy KW - Ultra-high vacuum PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-647565 DO - https://doi.org/10.1039/d5cp01887k VL - 27 IS - 48 SP - 1 EP - 22 PB - Royal Society of Chemistry AN - OPUS4-64756 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Amiri, Hesam A1 - Nikookhesal, Aidin A1 - Murugan, Divagar A1 - Scholz, Stefan A1 - Frentzen, Michael A1 - Cao, Yuan A1 - Nickl, Philip A1 - Radnik, Jörg A1 - Stockmann, Jörg M. A1 - Vu, Xuan-Thang A1 - Narayanan, Madaboosi S. A1 - Knoch, Joachim A1 - Ingebrandt, Sven A1 - Adeli, Mohsen A1 - Pachauri, Vivek T1 - High precision correlative analysis of dielectric behavior evolution and anisotropy in graphene oxide thin film as a function of thermal annealing parameters N2 - Graphene oxide (GO) and reduced graphene oxide (rGO) attract keen interest from different science and technology sectors owing to their tunable material characteristics dependent on C/O ratio. Thermal annealing in different gaseous environments serves as an effective approach to manipulate the C/O ratio in graphitic lattice, making it suitable for various electronic, optical and composites applications. Despite regular use of thermal annealing, systematic studies on dielectric properties evolution in GO against different annealing parameters remain elusive. This work reports on a reliable approach that adopts a joint Raman Spectroscopy, Mueller Matrix Spectroscopic Ellipsometry (MMSE) and high-precision electrical impedance spectroscopy (HP-EIS) framework for studying the evolution of dielectric behavior and anisotropies in GO. The experimental platform involved lithography-defined GO patterns connected to metal microelectrodes and glass passivation for protection from gaseous environments during annealing and measurements using Raman, MMSE and HP-EIS. The presented study delineates the effects of annealing parameters such as temperature, heating rate, and gaseous environment on GO permittivity. Novel findings include the discovery of a direct relationship between heating rate and dielectric properties, as well as determination of vertical limitation of MMSE for permittivity distribution characterization in GO, for the first time, to be around 8 nm. KW - Thermal annealing KW - Reduced graphene oxide KW - Thin films KW - 2D materials KW - Spectroscopic ellipsometry PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-652428 DO - https://doi.org/10.1016/j.nwnano.2025.100130 SN - 2666-9781 VL - 11 SP - 1 EP - 10 PB - Elsevier Ltd. AN - OPUS4-65242 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tavernaro, Isabella A1 - Rajotte, Isabelle A1 - Thibeault, Marie-Pier A1 - Sander, Philipp C. A1 - Kodra, Oltion A1 - Lopinski, Gregory A1 - Radnik, Jörg A1 - Johnston, Linda J. A1 - Brinkmann, Andreas A1 - Resch-Genger, Ute T1 - Quantifying surface groups on aminated silica nanoparticles of different size, surface chemistry, and porosity with solution NMR, XPS, optical assays, and potentiometric titration N2 - We assessed the quantification of surface amino functional groups (FGs) for a large set of commercial and custom-made aminated silica nanoparticles (SiO2 NPs) with sizes of 20–100 nm, prepared with different sol–gel routes, different amounts of surface amino FGs, and different porosity with four methods providing different, yet connected measurands in a bilateral study of two laboratories, BAM and NRC, with the overall aim to develop standardizable measurements for surface FG quantification. Special emphasis was dedicated to traceable quantitative magnetic resonance spectroscopy (qNMR) performed with dissolved SiO2 NPs. For the cost efficient and automatable screening of the amount of surface amino FGs done in a first step of this study, the optical fluorescamine assay and a potentiometric titration method were utilized by one partner, i.e., BAM, yielding the amount of primary amino FGs accessible for the reaction with a dye precursor and the total amount of (de)protonatable FGs. These measurements, which give estimates of the minimum and maximum number of surface amino FGs, laid the basis for quantifying the amount of amino silane molecules with chemo-selective qNMR with stepwise fine-tuned workflows, involving centrifugation, drying, weighting, dissolution, measurement, and data evaluation steps jointly performed by BAM and NRC. Data comparability and relative standard deviations (RSDs) obtained by both labs were used as quality measures for method optimization and as prerequisites to identify method-inherent limitations to be later considered for standardized measurement protocols. Additionally, the nitrogen (N) to silicon (Si) ratio in the near-surface region of the SiO2 NPs was determined by both labs using X-ray photoelectron spectroscopy (XPS), a well established surface sensitive analytical method increasingly utilized for microparticles and nano-objects which is currently also in the focus of international standardization activities. Overall, our results underline the importance of multi-method characterization studies for quantifying FGs on NMs involving at least two expert laboratories for effectively identifying sources of uncertainty, validating analytical methods, and deriving NM structure–property relationships. KW - Advanced Materials KW - Amino Groups KW - Calibration KW - Characterization KW - Functional groups KW - Method Comparison KW - Nano Particle KW - Validation KW - XPS KW - Optical Assay KW - Quantification KW - Surface Analysis KW - Reference Materials KW - Synthesis KW - Fluorescence PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-649992 DO - https://doi.org/10.1039/d5na00794a VL - 7 IS - 21 SP - 6888 EP - 6900 PB - Royal Society of Chemistry AN - OPUS4-64999 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schusterbauer, Robert A1 - Schünemann, Pia A1 - Nickl, Philip A1 - Er, Jasmin A1 - Kämmer, Victoria A1 - Junge, Florian A1 - Fazzani, Salim A1 - Mrkwitschka, Paul A1 - Meermann, Björn A1 - Haag, Rainer A1 - Donskyi, Ievgen T1 - Bifunctional Reduced Graphene Oxide Derivatives for PFOA Adsorption N2 - Innovative materials are crucial for removing persistent pollutants per‐ and polyfluorinated alkyl substances (PFAS) from water. Here, a novel bifunctional reduced graphene oxide (TRGO) adsorbent is developed and characterized by advanced surface sensitive methods. Compared to pristine TRGO, the functionalized TRGO shows markedly improved PFAS removal efficiency and demonstrates strong potential for water purification applications. KW - Adsorber KW - PFAS KW - HR-CS-GFMAS PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-651238 DO - https://doi.org/10.1002/ceur.202500240 SN - 2751-4765 SP - 1 EP - 7 PB - Wiley VHC-Verlag AN - OPUS4-65123 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - The emp project smurfnano – Standardizing the quantification of surface functionalities, ligands, and coatings on nanomaterials N2 - For industrial applications such as medical diagnostics, drug delivery, sensing, catalysis, energy conversion and storage, opto-electronics, and information storage, meanwhile engineered nanoparticles (NPs) with various chemical compositions and surface functionalities are routinely fabricated. NP function, interaction with biological species, and environmental fate are largely determined by surface functionalities. Reliable, reproducible, and standardized surface characterization methods are therefore vital for quality control of NPs, and mandatory to meet increasing concerns regarding their safety. Also, industry, international standardization organizations, regulatory agencies, and policymakers need validated and standardized measurement methods and reference materials. These needs are addressed by the recently started European metrology project SMURFnano involving 12 partners from different National Metrology Institutes, designated institutes, and research institutes, two university groups as well as one large company and one SME producing NPs. This project as well as first results derived from the development of test and reference materials with a well characterized surface chemistry and ongoing interlaboratory comparisons will be presented. T2 - LNE Workshop CY - Paris, France DA - 04.11.2025 KW - Quality assurance KW - Fluorescence KW - Nano KW - Particle KW - Synthesis KW - Characterization KW - Advanced material KW - Surface KW - Standardization KW - Reference material KW - Functional group KW - Quantification KW - Coating KW - Automation KW - Potentiometry KW - Method KW - Validation KW - Optical assay KW - Fluram KW - qNMR KW - Comparison KW - ILC PY - 2025 AN - OPUS4-64725 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Smerechuk, Anastasiia A1 - Guilherme Buzanich, Ana A1 - Büchner, Bernd A1 - Wurmehl, Sabine A1 - Morrow, Ryan T1 - Synthesis and properties of Sr2La2NiW2O12, a new S = 1 triangular lattice magnet N2 - Magnetic materials featuring triangular arrangements of spins are frequently investigated as platforms hosting magnetic frustration. Hexagonal perovskites with ordered vacancies serve as excellent candidates for two-dimensional triangular magnetism due to the considerable separation of the magnetic planes. In this work, the effects of chemical pressure on the ferromagnetic ground state of Ba2La2NiW2O12 by substitution of Ba2+ with Sr2+ to produce Sr2La2NiW2O12 are investigated. The two materials are characterized using synchrotron-based XRD, XANES and EXAFS in addition to magnetometry in order to correlate their crystal structures and magnetic properties. Both materials form in space group R 3, yet as a result of the enhanced bending of key bond angles due to the effects of chemical pressure, the T C value of the magnetic Ni2+ sublattice is reduced from ∼6 K in Ba2La2NiW2O12 to 4 K in Sr2La2NiW2O12. KW - XRD KW - Magnetic materials KW - EXAFS PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-652982 DO - https://doi.org/10.1107/S2052520624007091 SN - 2052-5206 VL - 80 IS - 5 SP - 467 EP - 473 PB - International Union of Crystallography (IUCr) AN - OPUS4-65298 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radnik, Jörg T1 - Interlaboratory comparisons as tool in advanced materials characterisation N2 - Interlaboratory comparisons (ILCs) are an important tool for the validation of characterisation methods, and, herwith, a prerequisite for standardisation. The "Versailles Project on Advanced Materials and Standards" offers a framework for performing such ILCs: (i) TiO2 nanoparticles using ToF-SIMS, and (ii) the chemical composition of functionalized graphene using XPS. The results of both ILCs underline the importance of sample preparation for the measured results. T2 - NanoMeasure France Meeting CY - Online meeting DA - 07.06.2024 KW - Standardisation KW - Validation KW - Interlaboratory comparison KW - Graphene related 2D materials KW - Titania nanoparticles PY - 2024 AN - OPUS4-60532 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radnik, Jörg T1 - How to expand the use of your test method? Validation is key towards standardisation N2 - Standardised methods need validation. The main validation parameters like trueness, repeatability and intermediate precision and reproducibility are presented. Furthermore, different methods for the validation are disussed: (certified) reference materials, representative testing materials and interlaboratory comparisons. At last, the need of proficiency testing is stressed. T2 - Materials Week 2024 CY - Limassol, Cyprus DA - 17.06.2024 KW - Validation KW - Reproducibility crisis KW - Metrological traceability KW - Measurement uncertainty PY - 2024 AN - OPUS4-60536 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Standardised Measurements of Surface Functionalities on Nanoparticles N2 - Engineered nanoparticles (NPs) with various chemical compositions and surface functionalities are routinely fabricated for industrial applications such as medical diagnostics, drug delivery, sensing, catalysis, energy conversion and storage, opto-electronics, and information storage which improve the quality of life and European prosperity. NP function, performance, interaction with biological species, and environmental fate are largely determined by their surface functionalities. Standardized repeatable surface characterization methods are therefore vital for quality control of NPs, and to meet increasing concerns regarding their safety. Therefore, industry, regulatory agencies, and policymakers need validated traceable measurement methods and reference materials. This calls for fit-for-purpose, validated, and standardized methods, and reference data and materials on the surface chemistry of engineered NPs. Here, we present a concept for the development of such standardized measurement protocols utilizing method cross-validation and interlaboratory comparisons (ILCs) with emphasis on both advanced measurement methods such as quantitative Nuclear Magnetic Resonance (qNMR), X-ray photoelectron spectroscopy (XPS) and secondary ion mass spectrometry (SIMS) and cost-efficient, non-surface specific methods like optical assays and electrochemical titration methods. T2 - European Partnership on Metrology 2023 Review Conference CY - Amsterdam, Netherlands DA - 07.11.2023 KW - Surface chemistry KW - Quality assurance KW - Traceability PY - 2023 AN - OPUS4-59142 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scholtz, Lena T1 - Standardized Measurements of Surface Functionalities on Nanoparticles N2 - Engineered nanoparticles (NPs) with various chemical compositions and surface functionalities are routinely and commonly fabricated for industrial applications such as medical diagnostics, drug delivery, sensing, catalysis, energy conversion and storage, opto-electronics, and information storage. NP function, their interaction with biological species, and also their environmental fate are largely determined by the surface functionalities of the particles. Reliable, reproducible, and standardized surface characterization methods are therefore vital for quality control of NPs, determination of their applicability, and mandatory to meet increasing concerns regarding their safety. In addition, industry as well as international standardization organizations, regulatory agencies, and policymakers need validated and standardized measurement methods and reference materials. However, methodologies for determining NP surface properties, including the amount, chemical composition, and homogeneity of surface functionalities and coatings are largely non-standardized up until now. Suitable methods for determining surface functionalities on ligand-stabilized core and core/shell NPs include advanced techniques such as traceable quantitative nuclear magnetic resonance (qNMR), as well as X-ray electron spectroscopy (XPS) and time of flight secondary ion mass spectrometry (ToF-SIMS), and simpler optical and electrochemical methods. The latter, typically less costly methods are often used by SMEs, e.g., for quality control. To validate methods, establish measurement uncertainties, test reference materials, and produce reference data, international interlaboratory comparisons (ILC) on NP surface functionalization measurements are required to provide well characterized test and reference nanomaterials including benchmark values.[1] These needs are addressed by the current European metrology project SMURFnano, involving 12 partners from different National Metrology Institutes, designated and research institutes, two university groups as well as one large company and one SME producing NPs. This project, as well as first results derived from the development of test and reference materials with a well characterized surface chemistry, and ongoing interlaboratory comparisons, will be presented. T2 - eMRS - Fall Meeting 2025 CY - Warsaw, Poland DA - 15.09.2025 KW - Nano KW - Particle KW - Silica KW - Polymer KW - Metrology KW - Quality assurance KW - Reference material KW - Surface chemistry KW - Size KW - Shape KW - Particle number concentration KW - Method KW - Optical assay KW - qNMR KW - Validation KW - Potentiometry KW - XPS PY - 2025 AN - OPUS4-64243 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Knigge, Xenia A1 - Radnik, Jörg T1 - Physico-chemical characterization of sterilized TiO2 D540 nanoparticles by XPS / HAXPES / SEM N2 - Here a dataset of XPS, HAXPES and SEM measurements for the physico-chemical characterization of sterilized TiO2 D540 nanoparticles is presented. The measurements are part of the H2020 project “NanoSolveIT”. KW - XPS KW - HAXPES KW - SEM KW - NanoSolveIT KW - TiO2 D540 nanoparticles PY - 2023 DO - https://doi.org/10.5281/zenodo.7961317 PB - Zenodo CY - Geneva AN - OPUS4-57669 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radnik, Jörg T1 - Analytical & Characterisation Excellence in nanomaterial risk assessment: A tiered approach N2 - The work packages of the EU H2020 project ACEnano are presented and their activities in standardization and guidance for regulators and SMEs. T2 - ISO/TC 229 Strategy meeting CY - Online meeting DA - 10.11.2020 KW - Nanomaterials KW - Standardization KW - Risk assessment PY - 2020 AN - OPUS4-51611 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Knigge, Xenia A1 - Radnik, Jörg T1 - Physico-chemical characterization of sterilized ZnO nanoparticles by XPS / HAXPES / SEM N2 - Here a dataset of XPS, HAXPES and SEM measurements for the physico-chemical characterization of sterilized ZnO nanoparticles is presented. The measurements are part of the H2020 project “NanoSolveIT”. KW - XPS KW - HAXPES KW - SEM KW - ZnO nanoparticles KW - NanoSolveIT PY - 2023 DO - https://doi.org/10.5281/zenodo.7990301 PB - Zenodo CY - Geneva AN - OPUS4-57661 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Andresen, Elina T1 - Lanthanide-Based Upconverting Nanoparticles: Size, Shape, and Color Tuning for Emerging Applications in Sensing and Encoding N2 - Lanthanide-based nanoparticles like upconversion nanoparticles (UCNP) consist of an inorganic host matrix doped with rare earth ions. These NPs have attracted considerable attention for different areas of application due to their unique spectral shifting potential providing multi-color luminescence in the UV/vis/NIR/SWIR. Important prerequisites for the broad applicability of these nanomaterials are simple and robust synthesis protocols for UCNP with defined morphologies and tunable optical properties, and a sufficient stability under application-relevant conditions. We built up a platform of UCNP based on AYF4 (A=alkali metal) host materials for usage as optical reporters, barcodes, sensors, and tags. This includes the synthesis of UCNPs with i) tunable size (10 – 150 nm), shape (spherical, rod-like, bipyramidal, etc.), and composition (Yb and Er/Tm as dopant ions) and ii) different core-shell architectures for emission color tuning. Therefore, we studied the reproducibility, robustness, and upscalability of the synthesis of β-NaYF4: Yb,Er UCNP via thermal decomposition and the tuning of UCNP size and shape by dopant ion ratios, host material, and reaction conditions and optically explored stability of selected UCNP in different environments under different application-relevant conditions. Subsequently, the applicability of these LnNPs for i) fabrication of security inks for printable QR codes, ii) design of self-referenced nanosensors for (micro)biologically relevant analytes, and iii) as NIR/SWIR luminescent reporters for optical imaging will be discussed. Aiming for core-shell architectures with defined UCL properties, we also assessed X-ray photoelectron spectroscopy depth-profiling methods for determining and quantifying lanthanide activator and sensitizer dopant ions within different types of LnNPs that is of key importance for UCL color and efficiency. A platform of LnNPs based on NaYF4 and LiYF4 hosts with application-specifically tuned size, shape, composition, architecture, optical properties, and surface chemistry was realized. T2 - MAF 2024 CY - Valencia, Spain DA - 08.09.2024 KW - Lanthanide-based upconverting nanoparticles KW - Sensing KW - Encoding PY - 2024 AN - OPUS4-62132 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tavernaro, Isabella T1 - Where Do We Stand – Quantifying Amino Groups on Silica (Nano)Particles N2 - Industry and regulators are increasingly requesting validated and standardized measurement protocols to support the manufacturing, quality control, and safe use of engineered nanomaterials. Addressing a remaining gap in method development and standardization for nanomaterial characterization, we investigated in a bilateral comparison various methods commonly used for surface functional group quantification, like quantitative nuclear magnetic resonance (qNMR) spectroscopy, x-ray photoelectron spectroscopy (XPS), and optical assays. These results demonstrate not only an influence of the size and synthesis methods on the number of surface functional groups for differently sized commercial and in-house synthesized silica nanoparticles but also on their functionality. T2 - Kickoff-Meeting SMURFnano CY - Berlin, Germany DA - 09.07.2024 KW - Nano KW - Particles KW - Silica KW - Synthesis KW - Quantification KW - Functional groups KW - Quality assurance KW - Reference material KW - Interlaboratory comparison KW - Method KW - Uncertainty KW - Sensor KW - Surface analysis PY - 2024 AN - OPUS4-62164 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Knigge, Xenia A1 - Radnik, Jörg T1 - Physico-chemical characterization of sterilized CeO2 nanoparticles by XPS / HAXPES / SEM N2 - Here a dataset of XPS, HAXPES and SEM measurements for the physico-chemical characterization of sterilized CeO2 nanoparticles is presented. The measurements are part of the H2020 project “NanoSolveIT”. KW - XPS KW - HAXPES KW - SEM KW - NanoSolveIT KW - CeO2 nanoparticles PY - 2023 DO - https://doi.org/10.5281/zenodo.7941461 PB - Zenodo CY - Geneva AN - OPUS4-57667 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radnik, Jörg T1 - Advanced Materials for the Energy Transition N2 - Advanced Materials are crucial for the sucess of the energy transition. 10 relevant advanced materials were chosen and their role for relevant technologies was analysed. Challenges regarding their safe and sustainable use are discussed. T2 - OECD WPMN SG Advanced Materials Teleconference CY - Online meeting DA - 30.09.2025 KW - Solar Cells KW - Advanced Carbon Materials KW - Fuel Cells KW - Batteries KW - Hydrogen Storage PY - 2025 AN - OPUS4-64306 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Reed, B.P. A1 - Marchesini, S. A1 - Chemello, Giovanni A1 - Morgan, D.J. A1 - Vyas, N. A1 - Howe, T. A1 - Radnik, Jörg A1 - Clifford, C,A. A1 - Pollard, A.J. T1 - The influence of sample preparation on XPS quantification of oxygen-functionalised graphene nanoplatelets N2 - X-ray photoelectron spectroscopy (XPS) is widely used for characterising the chemistry of graphene-related two-dimensional materials (GR2M), however the careful preparation of the sample for analysis is important in obtaining representative quantifications. We report an investigation by three laboratories showing that the preparation method for oxygen-functionalised graphene nanoplatelet (GNP) powders has a significant effect on the homogeneous-equivalent elemental composition measured in XPS. We show that pressing GNP powders onto adhesive tapes, into recesses, or into solid pellets results in inconsistencies in the XPS quantification. The measured oxygen-to-carbon atomic ratio from GNP pellets depends upon the die pressure used to form them and the morphology of the GNPs themselves. We recommend that powder samples of GR2Ms are pelletised prior to XPS analysis to improve repeatability and reproducibility of measurements. KW - X-ray photoelectron spectroscopy KW - Graphene related two-dimensional materials (GR2M) KW - Pelletization KW - Powder PY - 2023 DO - https://doi.org/10.1016/j.carbon.2023.118054 SN - 0008-6223 VL - 211 SP - 1 EP - 6 PB - Elsevier Ltd. AN - OPUS4-57694 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hülagü, Deniz A1 - Hirahara, Kenta A1 - Fischer, Daniel A1 - Florian, Camilo A1 - Schusterbauer, Robert A1 - Ermilova, Elena A1 - Krüger, Jörg A1 - Unterreiner, Andreas-Neil A1 - Bonse, Jörn A1 - Hertwig, Andreas T1 - Using imaging ellipsometry to understand femtosecond laser materials processing of group IV materials N2 - Laser materials processing is an important tool for creating and shaping new materials. Laser machining, especially with ultrashort pulses offers the modification of surfaces, thin coatings, and bulk materials with an unprecedented precision and control. The most desired feature of pulsed laser processing in the femtosecond range is that the heat-affected zone in the irradiated material will be extremely small. To better understand the mechanisms involved during laser irradiation, it is important to analyse the outcome of light-matter interaction with spectroscopic methods. Ellipsometry, especially spectroscopic imaging ellipsometry (SIE), has become an important tool for this in recent times, as it gives access to local layer thicknesses, materials dielectric functions, and features like changes in surface roughness. This work includes an overview over our recent studies examining near-infrared fs-laser surface processing of different group IV materials. The superficial phase change of silicon from crystalline to amorphous has been investigated in the past as the result of laser processing strongly depends on the crystal orientation. Moreover, SIE is capable of determining the properties of buried a-Si interfaces with micrometer lateral and sub-nanoneter vertical precision. Additionally, the growth of native and laser-induced oxides can be revealed. T2 - ICSE10 - 10th International Conference on Spectroscopic Ellipsometry CY - Boulder, CO, USA DA - 08.06.2025 KW - Laser surface ablation KW - Amorphous Carbon KW - Silicon KW - Correlative Imaging Ellipsometry PY - 2025 AN - OPUS4-63633 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Characterization and quantification of functional groups and coatings on nanoobjects an overview N2 - Characterization of Nanoparticles – Questions to Ask, Functional Nanoparticles (NPs) – Organic, Inorganic, and Hybrid Nanoparticles Nanomaterial Characterization Standardization – Addressing Remaining Gaps Surface FGs Particle Surface Chemistry - Why is it Important? Particle Surface Chemistry - A Key Driver for Performance, Applications, and Safety Aspects Method Development for Quantifying FGs and Ligands on Particle Surfaces FG Quantification – Method Choice & Criteria Relevant for Data Interpretation Quantifying the Amount of Total and Accessible FGs on Aminated Silica Nanoparticles (SiO2-NH2) Comparing the Total and Accessible –NH2 Content on Aminated Silica NPs of Different Size Characterization of Nanoparticles Standardization Standardized Measurements of Surface FGs on Nanoparticles EMP Project SMURFnano EMP Project SMURFnano Work Packages & Goals Certified Reference Materials from BAM T2 - e-MRS 2024 (Spring Meeting of the European Materials Research Society, Altech Symposium) CY - Strasbourg, France DA - 27.05.2024 KW - Luminescence KW - Nano KW - Particle KW - Quantum yield KW - Quality assurance KW - Interlaboratory comparison KW - Method KW - Uncertainty KW - Reference material KW - Surface analysis KW - Optical assay KW - NMR KW - Silica KW - Ligand PY - 2024 AN - OPUS4-60495 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tavernaro, Isabella T1 - Quantifying the Total and Accessible Number of Surface Functional Groups and Ligands on Engineered Nanomaterials Using a Multimodal Approach N2 - Functionalized nanomaterials (NM) with their unique size-dependent properties are of increasing relevance for current and future developments in various fields such as medical and pharmaceutical industry, computing, electronics or food and consumer products. For instance, NMs are used as drug carriers, fluorescent sensors, and multimodal labels in bio-analytical assays and imaging applications. The performance and safety of NMs are influenced by their intrinsic physicochemical properties. Among these, the surface chemistry of the particles, which is largely determined by the chemical nature and density of functional groups and ligands, plays a crucial role in enhancing the stability, and processability of NMs, as well as their interactions with the environment. Thus, particle standards with well-designed surfaces and methods for functional group quantification can foster the sustainable development of functional and safe(r) NM.[1] To develop simple, versatile, and multimodal tools for quantifying various bioanalytically relevant functional groups (FG) such as amine,[2,3] carboxy,[2] thiol, and aldehyde[4] functionalities, we explored and compared several analytical methods. These methods included electrochemical titration, dye-based optical assays, and other instrumental techniques like nuclear magnetic resonance, mass spectrometry, and thermal analysis. Our multimodal approach’s potential for FG quantification was demonstrated using both commercial and custom-made polymeric and silica particles with different densities of functional groups. T2 - ANAKON 2025 CY - Leipzig, Germany DA - 10.03.2025 KW - Quality Assurance KW - Nano Particle KW - qNMR KW - Potentiometry KW - Reference Material KW - Surface Analysis KW - Advance Materials KW - Functional Group KW - Silica KW - Synthesis KW - Optical Assays KW - Reference Data PY - 2025 AN - OPUS4-65000 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Knigge, Xenia A1 - Radnik, Jörg T1 - Physico-chemical characterization of sterilized Co2.25Fe0.75O4 nanoparticles by XPS / HAXPES / SEM N2 - Here a dataset of XPS, HAXPES and SEM measurements for the physico-chemical characterization of sterilized Co2.25Fe0.75O4 nanoparticles is presented. The measurements are part of the H2020 project “NanoSolveIT”. KW - XPS KW - HAXPES KW - SEM KW - NanoSolveIT KW - Co2.25Fe0.75O4 nanoparticles PY - 2023 DO - https://doi.org/10.5281/zenodo.7940538 PB - Zenodo CY - Geneva AN - OPUS4-57663 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - The SMURFnano project - standardized measurements of surface functionalities on nanoparticles N2 - Engineered nanoparticles (NPs) with various chemical compositions and surface functionalities are routinely fabricated for industrial applications such as medical diagnostics, drug delivery, sensing, catalysis, energy conversion and storage, optoelectronics, and information storage. NP function, interaction with biological species, and environmental fate are largely determined by surface functionalities. Reliable, reproducible, and standardized surface characterization methods are therefore vital for quality control of NPs, and mandatory to meet increasing concerns regarding their safety. Also, industry, international standardization organizations, regulatory agencies, and policymakers need validated and standardized measurement methods and reference materials. However, methodologies for determining NP surface properties, including the amount, chemical composition, and homogeneity of surface functionalities and coatings are largely non-standardized. Suitable methods for determining surface functionalities on ligand-stabilized core and core/shell NPs include advanced techniques such as traceable quantitative nuclear magnetic resonance (qNMR) as well as X-ray electron spectroscopy (XPS) and time of flight secondary ion mass spectrometry (ToF-SIMS), and simpler optical and electrochemical methods. The latter less costly methods are often used by SMEs, e.g., for quality control. To validate methods, establish measurement uncertainties, test reference materials, and produce reference data, international interlaboratory comparisons (ILC) on NP surface functionalization measurements are required and well characterized test and reference nanomaterials providing benchmark values.[1] These needs are addressed by the recently started European metrology project SMURFnano involving 12 partners from different National Metrology Institutes, designated institutes, and research institutes, two university groups as well as one large company and one SME producing NPs. This project as well as first results derived from the development of test and reference materials with a well characterized surface chemistry and ongoing interlaboratory comparisons will be presented. T2 - eMRS CY - Strasbourg, France DA - 27.05.2025 KW - Quality assurance KW - Reference analysis KW - Standardization KW - Metrology KW - Reference products KW - Reference materials KW - Mission KW - Surface chemistry KW - Nano KW - Particle KW - qNMR KW - XPS KW - Fluorescence KW - Optical assays KW - Interlaboratory comparison KW - Uncertainty PY - 2025 AN - OPUS4-63243 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute A1 - Tavernaro, Isabella A1 - Abram, Sarah-Luise A1 - Homann, Christian A1 - Scholtz, Lena A1 - Radnik, Jörg T1 - Validated and standardized measurements and quantification of surface functionalities on nanoparticles N2 - Engineered nanoparticles (NPs) with various chemical compositions and surface functionalities are routinely fabricated for industrial applications such as medical diagnostics, drug delivery, sensing, catalysis, energy conversion and storage, opto-electronics, and information storage which improve the quality of life and European prosperity. Nanoparticle function, interaction with biological species, and environmental fate are largely determined by surface functionalities. Reliable, reproducible, and standardized surface characterization methods are therefore vital for quality control of NPs, and mandatory to meet increasing concerns regarding their safety. Also, industry, regulatory agencies, and policymakers need validated traceable measurement methods and reference materials. Industry, e.g., must comply with various regulations, including the chemicals´ regulation REACH (2006/1907) and cosmetic products regulation (2009/1223), depending on the use. Therefore, standardization organizations such as the European Committee for Standardization (CEN), the International Organization for Standardization (ISO), and the International Electrotechnical Commission (IEC) as well as industrial stakeholders, European Medicine Agency (EMA), and the nanosafety community responsible for guidelines for nanomaterial (NM) regulation like the Organisation for Economic Co-operation and Development (OECD) have expressed needs for standardized methodologies to measure NP surface chemical properties. Despite these needs, methodologies for determining NP surface properties, including the amount, chemical composition, and homogeneity of surface functionalities and coatings are largely non-standardized. Specifically, validated quantitative procedures for the measurement of thickness and composition of nanoparticle coatings and other surface functionalities are needed. Suitable methods for determining surface functionalities on ligand-stabilized core and core/shell NPs include advanced techniques such as traceable quantitative nuclear magnetic resonance (qNMR) as well as X-ray electron spectroscopy (XPS) and time of flight secondary ion mass spectrometry (ToF-SIMS), and simpler optical and electrochemical methods. The latter less costly methods are often used by SMEs, e.g., for quality control. To validate methods, establish measurement uncertainties, test reference materials, and produce reference data, international interlaboratory comparisons (ILC) on NP surface functionalization measurements are required. These needs have been addressed by us in two interlaboratory comparisons, that will be presented. In addition, the European metrology project SMURFnano will be briefly presented involving 12 partners from different National Metrology Institutes, designated institutes, and research institutes, two university groups as well as one large company and one SME producing NPs. T2 - NanoCarbon Annual Conference 2025 CY - Würzburg, Germany DA - 18.03.2025 KW - Nano KW - Particle KW - Silica KW - Quality assurance KW - Reference material KW - Surface chemistry KW - Size KW - Shape KW - Particle number concentration KW - Method KW - Optical assay KW - QNMR KW - Validation KW - Potentiometry KW - XPS PY - 2025 AN - OPUS4-62790 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Brinkmann, A. T1 - A qNMR Method for Quantification of Surface Functional Groups on Silica Nanoparticles: Bilateral Comparisons N2 - Nanomaterials (NM) of different size, shape, morphology, composition, and surface chemistry are used in a wide range of applications, including medical diagnostics, and imaging and consumer products. The importance of an adequate and reliable characterization is crucial for quality control during NM production, for ensuring an optimum function for the desired application, and for risk assessment studies. Currently there is a lack of reliable and validated methods and reference materials for quantifying NM surface functional groups, despite the importance of surface chemistry for the production of colloidally stable materials, further processing steps, and the interaction with the environment and biological species. Following our initial study on the use of qNMR for quantifying the amount of amino groups on surface modified silica (1), we have carried out two bilateral comparisons between NRC and BAM to further develop and optimize a reliable protocol for these measurements (2,3), using aminated silica nanoparticles prepared by multiple methods, both commercial and in-house synthesized, and with varying amine content. Solution qNMR is based on dissolving aminated silica nanoparticles in strong base to release the surface grafted amino silane molecules, followed by the quantification of these molecules by solution qNMR using an internal standard. This method provides the amount of total amino groups present in the sample, which can differ from probe accessible or surface-sensitive measurements performed with X-Ray photoelectron spectroscopy (XPS). Complementary measurements using optical assays, involving a labeling step with a dye reporter, and XPS are employed to assess the probe accessible and surface amine content for representative samples. These measurements, which illustrate the advantages and potential limitations of the different characterization methods, will contribute to establish a basis for testing the protocol in an international inter-laboratory comparison and for standardization at ISO Technical Committee 229 – Nanotechnologies. T2 - BERM CY - Halifax, Canada DA - 01.06.2025 KW - Quality assurance KW - Nano KW - Particle KW - Synthesis KW - Advanced materials KW - Characterization KW - Electron microscopy KW - Silica KW - Surface KW - qNMR KW - Optical assay KW - Interlaboratory comparison KW - Metrology KW - Standardization PY - 2025 AN - OPUS4-63527 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tavernaro, Isabella A1 - Abram, Sarah-Luise A1 - Homann, Christian A1 - Scholtz, Lena A1 - Radnik, Jörg A1 - Resch-Genger, Ute T1 - Validated and standardized measurements and quantification of surface functionalities on nanoparticles N2 - Surface-functionalized organic and inorganic engineered nanomaterials (NMs) are widely applied in the life and materials sciences. NM performance depends on key factors such as particle size and shape, crystal phase, morphology, chemical composition, and surface chemistry, i.e., surface coatings, functional groups (FGs), and ligands.1 The latter controls their processability and interaction with the environment and largely their possible toxicity. Thus, methods for FG quantification are important tools for quality control of NM production processes and can foster the sustainable development of functional and safe(r) NMs. This underlines the importance of validated and standardized analytical methods for surface analysis and reference materials.2 This encouraged us to explore simple and versatile tools for quantifying common bioanalytically relevant FGs such as optical assays, electrochemical titration methods, quantitative nuclear magnetic resonance spectroscopy (qNMR), and X-Ray photoelectron spectroscopy (XPS) and to perform a first interlaboratory comparison (ILC) on surface FG quantification.3,4 In a follow-up ILC, BAM and NRC explored qNMR sample preparation, measurement, and data evaluation protocols for commercial and custom-made aminated SiO2 NPs with sizes of 20-100 nm, different amounts of surface amino FGs, and different porosity.5,6 First, the number of amino FGs accessible for a dye reporter was determined with a cost-efficient, automated optical fluorescamine assay. Then, qNMR workflows and protocols were stepwise fine-tuned. The qNMR ILC was complemented by joint XPS measurements. BAM also examined the applicability of fast and automatable potentiometric titrations to screen the total amount of (de)protonable FGs on aminated SiO2 NPs. Our results underline the need to evaluate protocols for FG quantification in ILCs and the advantages of multi-method characterization strategies for efficient method cross validation. T2 - Surface and Micro/Nano Analysis Working Group CY - Paris, France DA - 08.04.2025 KW - Quality assurance KW - Reference material KW - Fluorescence KW - Nano KW - Particle KW - Surface analysis KW - XPS KW - Traceability KW - Metrology KW - Calibration KW - Reference data KW - Reference product KW - Digital certificate KW - QNMR KW - Potentiometry PY - 2025 AN - OPUS4-62969 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Portesi, C. T1 - qNMR for standardised measurements of surface functionalities on nanoparticles N2 - Engineered nanoparticles have a large application potential in fields such as medicine, sensing, catalysis, energy storage, and opto-electronics [1]. The applicability and performance of engineered nanoparticles is largely determined by their surface chemistry, i.e. functional groups and ligands on the particle surface. However, documented standards to quantify functional groups and ligands currently do not exist. Such standards are required to support quality control of nanomaterial production and surface modification processes, and safe-by-design concepts and to meet regulatory requirements. Here, this issue is addressed by developing and standardizing quantitative Nuclear Magnetic Resonance (qNMR) methods for the characterization of surface functionalized nanoparticles which specifically address the determination of the amount and chemical composition of surface functionalities and coatings. This work is being developed under the EMP project 23NRM02 SMURFnano - Standardised measurements of surface functionalities on nanoparticles. qNMR competence of 7 qNMR laboratories involved in the project was first tested with a molecular model sample i.e. citrate, to be assessed in terms of purity. Citrate is often used as hydrophilic surface ligand for different nanoparticles. Then, the first nanoparticle samples, here a set of aminated SiO2 NPs [1] with a particle size of 100 nm and two amino group densities, prepared and characterized by BAM regarding size and surface charge as well as stability over 21 months with an optical assay and qNMR, were assessed in an international interlaboratory comparison (ILC) on qNMR. Thereby, the amount of surface amino groups introduced by grafting of the silica cores with different amounts of 3-aminopropyl)triethoxysilane (APTES) was quantified by each participant following a sample preparation protocol previously developed by BAM and NRC.The results of the ILC were then used to refine the protocol for sample preparation and to identify critical points for qNMR measurement and data analysis. This work will contribute to the development of a Preliminary Work Item (PWI) 19257 (ISO/TC 229) on surface functional groups and coatings on nano-objects. Also, it will lay the groundwork to perform ILCs on the quantification and determination of the amount of surface functional groups under the roof of VAMAS TWA2 (Surface Chemical Analysis) for different types of nanomaterials possessing industry-relevant surface functionalities using qNMR. These ILCs will be complemented by other techniques like X-Ray photoelectron spectroscopy (XPS) and time-of-flight secondary ion mass spectrometry (ToF-SIMS). T2 - BERM CY - Halifax, Canada DA - 01.06.2025 KW - Quality assurance KW - Nano KW - Particle KW - Synthesis KW - Advanced materials KW - Characterization KW - Electron microscopy KW - Silica KW - Surface KW - qNMR KW - Optical assay KW - Interlaboratory comparison KW - Metrology KW - Validation KW - Standardization PY - 2025 AN - OPUS4-63443 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Quantifying the total and accessible amount of surface functionalities and ligands on nano-materials: Overview and recommended methods N2 - Engineered nanoparticles (NPs) with various chemical compositions and surface functionalities are routinely fabricated for industrial applications such as medical diagnostics, drug delivery, sensing, catalysis, energy conversion and storage, opto-electronics, and information storage. NP function, interaction with biological species, and environmental fate are largely determined by surface functionalities. This calls for reliable, reproducible, and standardized surface characterization methods, which are vital for quality control of NPs, and mandatory to meet increasing concerns regarding their safety. Validated and standardized workflows for surface analysis are also increasingly requested by industry, international standardization organizations, regulatory agencies, and policymakers. To establish comparable measurements of surface functionalities across different labs and ease instrument performance validation, reference test materials and reference materials of known surface chemistry as well as reference data are needed. In the following, different methods for determining surface functionalities on ligand-stabilized core and core/shell NPs include advanced techniques are presented and discussed regarding method-inherent advantages and limitations. Special emphasis is dedicated to traceable quantitative nuclear magnetic resonance (qNMR), X-ray electron spectroscopy (XPS) and time of flight secondary ion mass spectrometry (ToF-SIMS), and simpler optical and electrochemical methods. T2 - LNE Workshop CY - Paris, France DA - 04.11.2025 KW - Quality assurance KW - Fluorescence KW - Nano KW - Particle KW - Synthesis KW - Characterization KW - Advanced material KW - Surface KW - Standardization KW - Reference material KW - Functional group KW - Quantification KW - Coating KW - Automation KW - Potentiometry KW - Method KW - Validation KW - Optical assay KW - Fluram KW - Fluorescamine KW - qNMR KW - Comparison KW - ILC PY - 2025 AN - OPUS4-64726 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Standardized Measurements of Surface - Functionalities on Nanoparticles N2 - Engineered nanoparticles (NPs) with various chemical compositions and surface functionalities are routinely fabricated for industrial applications such as medical diagnostics, drug delivery, sensing, catalysis, energy conversion and storage, optoelectronics, and information storage. NP function, interaction with biological species, and environmental fate are largely determined by surface functionalities. Reliable, reproducible, and standardized surface characterization methods are therefore vital for quality control of NPs, and mandatory to meet increasing concerns regarding their safety. Also, industry, international standardization organizations, regulatory agencies, and policymakers need validated and standardized measurement methods and reference materials. However, methodologies for determining NP surface properties, including the amount, chemical composition, and homogeneity of surface functionalities and coatings are largely non-standardized. Suitable methods for determining surface functionalities on ligand-stabilized core and core/shell NPs include advanced techniques such as traceable quantitative nuclear magnetic resonance (qNMR) as well as X-ray electron spectroscopy (XPS) and time of flight secondary ion mass spectrometry (ToF-SIMS), and simpler optical and electrochemical methods. The latter less costly methods are often used by SMEs, e.g., for quality control. To validate methods, establish measurement uncertainties, test reference materials, and produce reference data, international interlaboratory comparisons (ILC) on NP surface functionalization measurements are required and well characterized test and reference nanomaterials providing benchmark values.[1] These needs are addressed by the recently started European metrology project SMURFnano involving 12 partners from different National Metrology Institutes, designated institutes, and research institutes, two university groups as well as one large company and one SME producing NPs. This project as well as first results derived from the development of test and reference materials with a well characterized surface chemistry and ongoing interlaboratory comparisons will be presented. T2 - eMRS CY - Strasbourg, France DA - 27.05.2025 KW - Quality assurance KW - Fluorescence KW - Nano KW - Particle KW - Synthesis KW - Silica KW - Upconversion nanoparticles KW - Optical assay KW - qNMR KW - Surface analysis KW - Ligand KW - Quantification KW - Functional group KW - XPS KW - ToF-SIMS KW - Polymer particle KW - Surface modification KW - Potentiometry KW - Metrology KW - Method KW - Validation KW - ILC PY - 2025 AN - OPUS4-63339 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - Standardized Measurements of Surface Functionalities on Nanoparticles - F. Synthesis and characterization of functional nanocomposite materials N2 - Engineered nanoparticles (NPs) with various chemical compositions and surface functionalities are routinely and commonly fabricated for industrial applications such as medical diagnostics, drug delivery, sensing, catalysis, energy conversion and storage, opto-electronics, and information storage. NP function, their interaction with biological species, and also their environmental fate are largely determined by the surface functionalities of the particles. Reliable, reproducible, and standardized surface characterization methods are therefore vital for quality control of NPs, determination of their applicability, and mandatory to meet increasing concerns regarding their safety. In addition, industry as well as international standardization organizations, regulatory agencies, and policymakers need validated and standardized measurement methods and reference materials. However, methodologies for determining NP surface properties, including the amount, chemical composition, and homogeneity of surface functionalities and coatings are largely non-standardized up until now. Suitable methods for determining surface functionalities on ligand-stabilized core and core/shell NPs include advanced techniques such as traceable quantitative nuclear magnetic resonance (qNMR), as well as X-ray electron spectroscopy (XPS) and time of flight secondary ion mass spectrometry (ToF-SIMS), and simpler optical and electrochemical methods. The latter, typically less costly methods are often used by SMEs, e.g., for quality control. To validate methods, establish measurement uncertainties, test reference materials, and produce reference data, international interlaboratory comparisons (ILC) on NP surface functionalization measurements are required to provide well characterized test and reference nanomaterials including benchmark values.[1] These needs are addressed by the current European metrology project SMURFnano, involving 12 partners from different National Metrology Institutes, designated and research institutes, two university groups as well as one large company and one SME producing NPs. This project, as well as first results derived from the development of test and reference materials with a well characterized surface chemistry, and ongoing interlaboratory comparisons, will be presented. T2 - Shift 2025 CY - La Laguna, Tenerife DA - 13.10.2025 KW - Nano KW - Particle KW - Silica KW - Iron oxide KW - Lanthanide KW - Metrology KW - Quality assurance KW - Reference material KW - Surface chemistry KW - Size KW - Shape KW - Particle number concentration KW - Method KW - Optical assay KW - qNMR KW - Validation KW - Potentiometry KW - XPS KW - ILC KW - Standardization PY - 2025 AN - OPUS4-64370 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Knigge, Xenia A1 - Radnik, Jörg T1 - Physico-chemical characterization of sterilized Fe2O3 nanoparticles by XPS / HAXPES / SEM N2 - Here a dataset of XPS, HAXPES and SEM measurements for the physico-chemical characterization of sterilized Fe2O3 nanoparticles is presented. The measurements are part of the H2020 project “NanoSolveIT”. KW - XPS KW - HAXPES KW - SEM KW - NanoSolveIT KW - Fe2O3 nanoparticles PY - 2023 DO - https://doi.org/10.5281/zenodo.7941001 PB - Zenodo CY - Geneva AN - OPUS4-57665 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Li, M. A1 - Schlaich, C. A1 - Zhang, J. A1 - Donskyi, Ievgen A1 - Schwibbert, Karin A1 - Schreiber, Frank A1 - Xia, Y. A1 - Radnik, Jörg A1 - Schwerdtle, T. A1 - Haag, R. T1 - Mussel-inspired multifunctional coating for bacterial infection prevention and osteogenic induction N2 - Bacterial infection and osteogenic integration are the two main problems that cause severe complications after surgeries. In this study, the antibacterial and osteogenic properties were simultaneously introduced in biomaterials, where copper nanoparticles (CuNPs) were generated by in situ reductions of Cu ions into a mussel-inspired hyperbranched polyglycerol (MI-hPG) coating via a simple dip-coating method. This hyperbranched polyglycerol with 10 % catechol groups’ modification presents excellent antifouling property, which could effectively reduce bacteria adhesion on the surface. In this work, polycaprolactone (PCL) electrospun fiber membrane was selected as the substrate, which is commonly used in biomedical implants in bone regeneration and cardiovascular stents because of its good biocompatibility and easy post-modification. The as-fabricated CuNPs-incorporated PCL membrane [PCL-(MI-hPG)-CuNPs] was confirmed with effective antibacterial performance via in vitro antibacterial tests against Staphylococcus aureus (S. aureus), Escherichia coli (E. coli), and multi-resistant E. coli. In addition, the in vitro results demonstrated that osteogenic property of PCL-(MI-hPG)-CuNPs was realized by upregulating the osteoblast-related gene expressions and protein activity. This study shows that antibacterial and osteogenic properties can be balanced in a surface coating by introducing CuNPs. KW - Mussel-inspired coating KW - CuNPs KW - Multi-resistant bacteria KW - Antibacterial KW - Antifouling KW - Osteogenesis PY - 2021 DO - https://doi.org/10.1016/j.jmst.2020.08.011 SN - 1005-0302 VL - 68 SP - 160 EP - 171 PB - Elsevier Ltd. AN - OPUS4-51519 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Arinchtein, A. A1 - Schnack, R. A1 - Kraffert, K. A1 - Radnik, Jörg A1 - Dietrich, P. A1 - Sachse, René A1 - Krähnert, R. T1 - Role of Water in Phase Transformations and Crystallization of Ferrihydrite and Hematite N2 - The oxides, hydroxides, and oxo-hydroxides of iron belong to the most abundant materials on earth. They also feature a wide range of practical applications. In many environments, they can undergo facile phase transformations and crystallization processes. Water appears to play a critical role in many of these processes. Despite numerous attempts, the role of water has not been fully revealed yet. We present a new approach to study the influence of water in the crystallization and phase transformations of iron oxides. The approach employs model-type iron oxide films that comprise a defined homogeneous nanostructure. The films are exposed to air containing different amounts of water reaching up to pressures of 10 bar. Ex situ analysis via scanning electron microscopy, Transmission electron microscopy, selected area electron diffraction, and X-ray diffraction is combined with operando near-ambient pressure X-ray photoelectron spectroscopy to follow water-induced changes in hematite nd ferrihydrite. Water proves to be critical for the nucleation of ematite domains in ferrihydrite, the resulting crystallite orientation, and the underlying crystallization mechanism. KW - Iron oxide KW - Ferrihydrite KW - Hematite KW - Water KW - NAP-XPS KW - High pressure PY - 2020 DO - https://doi.org/10.1021/acsami.0c05253 VL - 12 SP - 38714 EP - 38722 PB - ACS Publication AN - OPUS4-51201 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stockmann, Jörg M. T1 - Reference material for the determination of the field of view of small-area X-ray photoelectron spectrometers N2 - Small-area/spot photoelectron spectroscopy (SAXPS) is a powerful tool for the investigation of small surface features like microstructures of electronic devices, sensors or other functional surfaces. For evaluating the quality of such microstructures, it is crucial to know whether a small signal in a spectrum is an unwanted contamination of the field of view (FoV), defined by the instrument settings, or it originated from outside. The aperture has a major influence on the signal-contribution from the outside. For the evaluation of the FoV, we determined the Au4f intensities measured with the center of the FoV aligned with the center of the spot and normalized to the Au4f intensity determined on the Au-film. With this test specimen, it was possible to characterize the FoV: The signal-contribution from the outside is reduceable down to lower than 50 %, when the aperture is 30 % of the structure dimension for our Kratos AXIS Ultra DLD system. T2 - Kratos User's Meeting 2020 CY - Online meeting DA - 21.09.2020 KW - Small-area XPS KW - Field of View KW - Imaging XPS KW - Reference Material PY - 2020 AN - OPUS4-51412 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jonietz, Florian A1 - Krankenhagen, Rainer A1 - Noack, M. A1 - Gensecke, K. A1 - Wiedenmann, E. T1 - 3D-Formbestimmung mit integrierter thermografischer Qualitätsprüfung N2 - Sowohl die 3D-Formbestimmung als auch die Thermografie sind Verfahren der Qualitätssicherung. Im vorgestellten Projekt wird versucht, die beiden Methoden zusammenzuführen. Das Prinzip des für die Formbestimmung verwendeten 3D-Scanners beruht auf dem bereits bekannten Verfahren der Streifenlichtprojektion. Die Neuartigkeit des hier verwendeten 3D-Scanners besteht darin, dass nicht im sichtbaren, sondern im infraroten Spektralbereich gearbeitet wird. Dadurch wird es möglich, nicht die Reflexion, sondern die Wärmestrahlung des Prüfobjektes nach Absorption der eingebrachten Strahlung auszuwerten. Dies ermöglicht, auch optisch „nicht-kooperative“ Oberflächen zu erfassen. Die Anregung mit Wärmestrahlung stellt das Bindeglied zum Verfahren der aktiven Thermografie für die Detektion verdeckter Schäden dar. Bei letzterem Verfahren wird der Wärmestau über Defekten beim Eindringen der Wärme in die Tiefe des Materials gemessen. Dabei stellen Defekte eine Störung des 3D-Scan-Verfahrens dar, während umgekehrt unregelmäßig geformte Oberflächen das thermografische Verfahren erschweren, d.h. der Messeffekt eines der Verfahren ist ein Störeffekt für das jeweils andere Verfahren. Es wird zum einen der Frage nachgegangen, inwieweit das 3D-Scan-Verfahren durch verdeckte thermische Defekte beeinträchtigt wird, und zum anderen die Möglichkeit untersucht, den vorhandenen 3D-Scanner auch für die aktive Thermografie einzusetzen. Es werden CFK-Proben mit künstlich eingebrachten thermischen Defekten untersucht und die Möglichkeiten und Grenzen der vorhandenen Messapparatur für die Defekterkennung aufgezeigt. T2 - DGZfP-Jahrestagung 2017 CY - Koblenz, Germany DA - 22.05.2017 KW - 3D-Formbestimmung KW - Thermografische Qualitätsprüfung KW - Streifenlichtprojektion KW - 3D-Scanner KW - Aktive Thermografie PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-407856 UR - https://jahrestagung.dgzfp.de/Portals/151//doc/Mi.1.A.3.pdf SN - 978-3-940283-85-6 VL - 162 SP - 1 EP - 9 PB - Deutsche Gesellschaft für Zerstörungsfreie Prüfung (DGZfP) CY - Berlin AN - OPUS4-40785 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maierhofer, Christiane A1 - Krankenhagen, Rainer A1 - Röllig, Mathias A1 - Hosseini, Seyed A1 - Heckel, Thomas A1 - Gaal, Mate A1 - Schadow, Florian A1 - Brackrock, Daniel A1 - Gower, M. A1 - Lodeiro, M. A1 - Baker, G. T1 - Quantitative Bewertung künstlicher und natürlicher Fehler in Faserverbundwerkstoffen mit aktiver Thermografie und Ultraschall N2 - Im EMRP-Projekt VITCEA werden komplementäre ZFP-Verfahren zur Prüfung von Faserverbundwerkstoffen weiterentwickelt und validiert. In diesem Beitrag werden Ergebnisse verschiedener Techniken der aktiven Thermografie und des Ultraschalls vorgestellt. Die Nachweisempfindlichkeiten bezüglich künstlicher und natürlicher Fehler mit unterschiedlichen lateralen Ausdehnungen und in verschiedenen Tiefen werden miteinander verglichen. T2 - DGZfP Jahrestagung 2017 CY - Koblenz, Germany DA - 22.05.2017 KW - CFK KW - GFK KW - Aktive Thermografie KW - Phased Array Ultraschall KW - Luftultraschall PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-410902 SN - 978-3-940283-85-6 VL - BB 162 SP - Di1B1, 1 EP - Di1B1, 8 PB - Deutsche Gesellschaft für Zerstörungsfreie Prüfung e. V. AN - OPUS4-41090 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - VIDEO A1 - Pauw, Brian Richard T1 - Just a minute: X-ray scattering N2 - An extremely brief summary of what X-ray scattering can do for you (X-ray scattering encompasses small-angle X-ray scattering (SAXS), and wide-angle X-ray scattering (WAXS/XRD), amongst others). See my other videos for more detailed explanations on sample selection, data correction, data analysis, etc. KW - X-ray scattering KW - Introduction KW - Materials science KW - Nanostructure investigation KW - MOUSE PY - 2022 UR - https://www.youtube.com/watch?v=jWWNQyaCTHA DO - https://doi.org/10.26272/opus4-55768 PB - YouTube, LLC CY - San Bruno, CA, USA AN - OPUS4-55768 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dmitriev, A. I. A1 - Österle, Werner ED - Österle, Werner ED - Zhang, G. T1 - The role of solid lubricants for brake friction materials N2 - This review article comprises of three parts. Firstly, reports of brake manufacturers on the beneficial impact of solid lubricants for pad formulations are surveyed. Secondly, since tribofilms were identified to play a crucial role in friction stabilization and wear reduction, the knowledge about tribofilm structures formed during automotive braking was reviewed comprehensively. Finally, a model for simulating the sliding behavior of tribofilms is suggested and a review on modelling efforts with different model structures related to real tribofilms will be presented. Although the variety of friction composites involved in commercial brake systems is very broad, striking similarities were observed in respect to tribofilm nanostructures. Thus a generalization of the tribofilm nanostructure is suggested and prerequisites for smooth sliding performance and minimal wear rates have been identified. A minimum of 13 vol.% of soft inclusions embedded in an iron oxide based tribofilm is crucial for obtaining the desired properties. As long as the solid lubricants or their reaction products are softer than magnetite, the main constituent of the tribofilm, the model predicts smooth sliding and a minimum of wear. KW - Solid lubricant KW - Friction KW - Automotive braking KW - Tribofilm KW - Sliding simulation KW - MCA-modeling PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-355973 UR - www.mdpi.com/journal/lubricants DO - https://doi.org/10.3390/lubricants4010005 SN - 2075-4442 VL - 4 IS - 1 SP - 5 EP - 26 PB - MDPI CY - Basel, Switzerland AN - OPUS4-35597 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hernández-Nava, E. A1 - Tammas-Williams, S. A1 - Smith, C. A1 - Léonard, Fabien A1 - Withers, P. J. A1 - Todd, I. A1 - Goodall, R. T1 - X-ray tomography characterisation of lattice structures processed by selective electron beam melting N2 - Metallic lattice structures intentionally contain open porosity; however, they can also contain unwanted closed porosity within the structural members. The entrained porosity and defects within three different geometries of Ti-6Al-4V lattices, fabricated by Selective Electron Beam Melting (SEBM), is assessed from X-ray computed tomography (CT) scans. The results suggest that horizontal struts that are built upon loose powder show particularly high (~20 x 10⁻³ vol %) levels of pores, as do nodes at which many (in our case 24) struts meet. On the other hand, for struts more closely aligned (0° to 54°) to the build direction, the fraction of porosity appears to be much lower (~0.17 x 10⁻³%) arising mainly from pores contained within the original atomised powder particles. KW - Cellular solids KW - Aqdditive manufacturing KW - Computed tomography KW - Titanium alloys PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-413689 UR - http://www.mdpi.com/2075-4701/7/8/300 DO - https://doi.org/10.3390/met7080300 SN - 2075-4701 VL - 7 IS - 8 SP - Article 300, 1 EP - 12 PB - MDPI AN - OPUS4-41368 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Naresh-Kumar, G. A1 - Vilalta-Clemente, A. A1 - Jussila, H. A1 - Winkelmann, Aimo A1 - Nolze, Gert A1 - Vespucci, S. A1 - Nagarajan, S. A1 - Wilkinson, A. J. A1 - Trager-Cowan, C. T1 - Quantitative imaging of anti-phase domains by polarity sensitive orientation mapping using electron backscatter diffraction N2 - Advanced structural characterisation techniques which are rapid to use, non-destructive and structurally definitive on the nanoscale are in demand, especially for a detailed understanding of extended-defects and their influence on the properties of materials. We have applied the electron backscatter diffraction (EBSD) technique in a scanning electron microscope to non-destructively characterise and quantify antiphase domains (APDs) in GaP thin films grown on different (001)Si substrates with different offcuts. We were able to image and quantify APDs by relating the asymmetrical intensity distributions observed in the EBSD patterns acquired experimentally and comparing the same with the dynamical electron diffraction simulations. Additionally mean angular error maps were also plotted using automated cross-correlation based approaches to image APDs. Samples grown on substrates with a 4° offcut from the [110] do not show any APDs, whereas samples grown on the exactly oriented substrates contain APDs. The procedures described in our work can be adopted for characterising a wide range of other material systems possessing non-centrosymmetric point groups. KW - Polarity KW - Semiconductor KW - Antiphase boundary PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-420167 SN - 2045-2322 VL - 7 SP - Article 10916, 1 EP - 10 AN - OPUS4-42016 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Guitton-Spassky, Tiffany A1 - Schade, Boris A1 - Zoister, Christian A1 - Veronese, Eleonora A1 - Rosati, Marta A1 - Baldelli Bombelli, Francesca A1 - Cavallo, Gabriella A1 - Thünemann, Andreas A1 - Ghermezcheshme, Hassan A1 - Makki, Hesam A1 - Netz, Roland R. A1 - Ludwig, Kai A1 - Metrangolo, Pierangelo A1 - Singh, Abhishek Kumar A1 - Haag, Rainer T1 - Fluorinated Hexosome Carriers for Enhanced Solubility of Drugs N2 - Designing nanomaterials for drug encapsulation is a crucial, yet challenging, aspect for pharmaceutical development. An important step is synthesizing amphiphiles that form stable supramolecular systems for efficient drug loading. In the case of fluorinated drugs, these have superior properties and also a tendency toward reduced water solubility. For the first time, we report here fluorinated hexosome carriers made from nonionic dendritic amphiphiles, capable of encapsulating the fluorinated drug Leflunomide with high efficiency (62 ± 3%) and increasing its solubility by 12-fold. We synthesized amphiphiles with varying tail groups (fluorinated/alkylated), and their supramolecular self-assembly was investigated using cryogenic transmission electron microscopy and small-angle X-ray scattering. Furthermore, Leflunomide and its equivalent nonfluorinated counterpart were encapsulated within fluorinated and nonfluorinated assemblies. Self-assembly and encapsulation mechanisms were well supported by coarse-grained molecular simulations, yielding a fundamental understanding of the new systems. KW - PEFAS KW - Small-angle X-ray scattering KW - SAXS KW - Reference method PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-632002 DO - https://doi.org/10.1021/jacsau.5c00198 SN - 2691-3704 VL - 5 IS - 5 SP - 2223 EP - 2236 PB - American Chemical Society (ACS) CY - Washington, DC AN - OPUS4-63200 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhang, Qiang A1 - Heuchel, Matthias A1 - Thünemann, Andreas A1 - Machatscheck, Rainhard T1 - The role of diffusion in the hydrolytic degradation of poly(lactic-co-glycolic acid): A molecular perspective N2 - This research emphasizes the importance of internal surface erosion as a key factor in the hydrolytic degradation of PLGA (poly(D,L-lactic-co-glycolic acid)) providing an alternative view of the established surface and bulk erosion degradation modes. Using molecular dynamics (MD) simulations, this study reveals the role of water and oligomer diffusion during the degradation of PLGA and highlights the importance of water channels formed as the overall water content increases. We found that these continuous water channels play a crucial role in accelerating the transport of water and the release of degradation products from the polymer matrix, as the diffusion coefficients of water and small oligomers exhibit significant differences spanning 2 to 3 orders of magnitude between the water and polymer phases. Water follows a different diffusion mechanism than polymer fragments. The diffusion rate of the fragments up to a size of octamers was found to be size-dependent and reasonably well approximated by a 1/N behavior, in line with the Rouse model. KW - Small-angle X-ray scattering KW - SAXS KW - Nanostructure KW - PLGA PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-621250 DO - https://doi.org/10.1016/j.polymdegradstab.2024.111119 VL - 232 SP - 1 EP - 12 PB - Elsevier Ltd. AN - OPUS4-62125 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lange, Alyna A1 - Holtzheimer, Lea A1 - Clarke, Coby A1 - Thünemann, Andreas A1 - Taubert, Andreas T1 - Complex Self-Organization in n-Alkylammonium Sulfobetaine Zwitterions with High Thermal Stabilities and High Expansion Coefficients N2 - Sulfobetaine zwitterions made from n-alkyl dimethylamines and butanesultone yield a series of n-alkylammonium sulfobetaine zwitterions with complex self-organization behavior. The compounds are thermally quite stable and the length of the alkyl chain directly affects all phase transition temperatures of the compounds: the longer the alkyl chain, the higher the transition temperature. All compounds exhibit lamellar order and the different phases are characterized by a lower temperature orthorhombic and a higher temperature hexagonal in-plane order. The phase transition from the orthorhombic to the hexagonal phase is always associated with an increase of the long period. The phase transition is also associated with a rather high thermal expansion coefficient. KW - SAXS KW - Small-angle X-ray scattering KW - Nanostructure PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-626276 DO - https://doi.org/10.1021/acs.langmuir.4c02892 SN - 1520-5827 VL - 41 SP - 4422 EP - 4434 PB - American Chemical Society (ACS) AN - OPUS4-62627 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kieserling, Helena A1 - Sieg, Holger A1 - Heilscher, Jasmin A1 - Drusch, Stephan A1 - Braeuning, Albert A1 - Thünemann, Andreas A1 - Rohn, Sascha T1 - Towards Understanding Particle-Protein Complexes: Physicochemical, Structural, and Cellbiological Characterization of β-Lactoglobulin Interactions with Silica, Polylactic Acid, and Polyethylene Terephthalate Nanoparticles N2 - Nanoplastic particles and their additives are increasingly present in the food chain, interacting with biomacromolecules with not yet known consequences. A protein corona forms around the particles in these usually complex matrices, primarily with a first contact at surface-active proteins. However, systematic studies on the interactions between the particles and proteins –especially regarding protein affinity and structural changes due to surface properties like polarity – are limited. It is also unclear whether the protein corona can "mask" the particles, mimic protein properties, and induce cytotoxic effects when internalized by mammalian cells. This study aimed at investigating the physicochemical properties of model particle-protein complexes, the structural changes of adsorbed proteins, and their effects on Caco-2 cells. Whey protein β-lactoglobulin (β-Lg) was used as a well-characterized model protein and studied in a mixture with nanoparticles of varying polarity, specifically silica, polylactic acid (PLA), and polyethylene terephthalate (PET). The physicochemical analyses included measurements of the hydrodynamic diameter and the zeta potential, while the protein conformational changes were analyzed using Fourier-transform-infrared spectroscopy (FTIR) and intrinsic fluorescence. Cellular uptake in Caco-2 cells was assessed through flow cytometry, cell viability was measured using the 3-(4,5-dimethylthiazol-2-yl)-2,5-diphenyltetrazolium-bromide (MTT) assay, and cellular impedance was analyzed with xCELLigence® technology. The results indicated that β-Lg had the highest affinity for hydrophilic silica particles, forming silica-β-Lg complexes and large aggregates through electrostatic interactions. The affinity decreased for PLA and was lowest for hydrophobic PET, which formed smaller complexes. Adsorption onto silica caused partial unfolding and refolding of β-Lg. The silica-β-Lg complexes were internalized by Caco-2 cells, impairing cell proliferation. In contrast, PLA- and PET-protein complexes were not internalized, though PLA complexes slightly reduced cell viability. This study enhances our understanding of protein adsorption on nanoparticles and its potential biological effects. KW - Nanoplastics KW - Microplastics KW - Reference materials KW - Scattering KW - DLS PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630093 DO - https://doi.org/10.1016/j.colsurfb.2025.114702 SN - 1873-4367 VL - 253 SP - 1 EP - 12 PB - Elsevier BV CY - Amsterdam AN - OPUS4-63009 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mikhlin, Yuri A1 - Muzikansky, Anya A1 - Zysler, Melina A1 - Thünemann, Andreas A1 - Zitoun, David T1 - Emerging electrochemistry of high-concentration colloids: Redox-activity, wide potential window and electrophoretic transport of iron oxide nanoparticles N2 - High-concentration, steric stabilizer free colloids and particularly their electrochemical behavior remains almost unexplored. Herein, we report on the electrochemistry (cyclic voltammetry, impedance spectroscopy, etc.) of highly concentrated aqueous colloidal dispersion up to 800 g/L of citrate-capped ∼11 nm Fe3-xO4 nanoparticles (NPs) without background electrolyte on glassy carbon electrodes. X-ray photoelectron spectroscopy was applied to analyze the reaction products. Solid-state Fe(II)/Fe(III) conversion was concluded to determine the cathodic and anodic faradaic reactions of the particles, with the currents depending on approximately square root of the concentration. The electrochemical reactions are coupled with the electrophoretic transfer of the negatively charged NPs on toward the anode, with the ohmic-type behavior in the bulk demonstrated by the nearly linear voltametric cathodic curves and frequency-independent impedance above ∼10–100 Hz. Accumulation and clogging of the NPs retards diffusion near anode. Hydrogen and especially oxygen evolution are arrested, and very large oxidation overpotentials result in extraordinary wide, up to 12 V, electrochemical window of water stability. The findings shed light onto basic features of the electrochemistry of high-concentration colloids without added electrolyte and their potential applications in redox flow batteries, electrophoretic deposition and beyond. KW - Nanoplastics KW - SAXS KW - Small-angle X-ray scattering PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-644340 DO - https://doi.org/10.1016/j.jcis.2025.139247 SN - 0021-9797 VL - 703 SP - 1 EP - 18 PB - Elsevier Inc. AN - OPUS4-64434 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Schaupp, Thomas A1 - Kannengießer, Thomas A1 - Burger, S. A1 - Zinke, M. A1 - Jüttner, S. T1 - Ermittlung geeigneter Wärmeführungen zur Vermeidung wasserstoffunterstützter Kaltrisse beim Schweißen höherfester Feinkornbaustähle mit modifiziertem Sprühlichtbogen N2 - Um den wachsenden Anforderungen an den stofflichen und konstruktiven Leichtbau sowie den Forderungen nach Ressourceneffizienz Rechnung zu tragen, werden in vielen Industriebranchen zunehmend höherfeste Feinkornbaustähle mit Streckgrenzen ≥ 690 MPa eingesetzt. Allerdings werden mit zunehmender Festigkeit deutlich höhere Anforderungen an deren schweißtechnische Verarbeitung gestellt. Weil gerade die Sensibilität gegenüber einer Degradation der mechanischen Eigenschaften der höherfesten Feinkornbaustähle durch den beim Schweißen aufgenommenen Wasserstoff mit steigender Festigkeit zunimmt, ist auf eine geeignete Wärmeführung zu achten. Für konventionelle MAG-Schweißprozesse liegen bereits Erfahrungen und Regelwerke zur Wärmeführung und entsprechende Wasserstoffgrenzwerte vor. Moderne Invertertechnik ermöglichte die Entwicklung modifizierter Sprühlichtbögen (mod. SLB). Im Vergleich zu konventionellen Lichtbogenprozessen wird ein äußerst kurzer und richtungsstabiler Lichtbogen, eine höhere Abschmelzleistung, ein größerer Kontaktrohrabstand und ein tieferer Einbrand realisiert. Neben den bekannten Vorteilen lassen außerdem reduzierte mögliche Nahtöffnungswinkel einen anderen Lagenaufbau und unterschiedliche Geometrien der einzelnen Schweißraupen erwarten. Jedoch fehlen hierzu Aussagen über den schweißverfahrensspezifisch eingetragenen Wasserstoff und die damit einhergehende Kaltrissgefahr. Hierzu lagen in der Industrie, besonders bei den KMU, kaum Kenntnisse vor und sollten deshalb als Ziel dieses Forschungsprojektes erarbeitet werden. Die vergleichenden Untersuchungen mit konventionellem Übergangslichtbogen und mod. SLB mit angepasster Nahtkonfiguration erfolgten an freischrumpfenden Stumpfstoßverbindungen sowohl mit Massivdraht als auch Metallpulverfülldraht. Zur Durchführung der Untersuchungen wurde eine Methodik entwickelt, die es ermöglicht, im Schweißgut realer Verbindungsschweißungen die Wasserstoffkonzentration reproduzierbar zu bestimmen. Anhand der Analysen konnte gezeigt werden, dass die Schweißprozessparameter die in das Schweißgut eingebrachte Wasserstoffkonzentration in Einlagenschweißungen beeinflussen. Auch beim Mehrlagenschweißen gestaltet sich der Wasserstoffeintrag abhängig von den Schweißprozessparametern und ist auf den unterschiedlichen Lagenaufbau zurückzuführen. Grundsätzlich ist den erarbeiteten Ergebnissen zu entnehmen, dass im Schweißgut von Stumpfstoßverbindungen mit abgesenktem Nahtöffnungswinkel erhöhte mittlere Wasserstoffkonzentrationen existieren. Außerdem beinhalten Schweißgüter aus Metallpulverfülldraht höhere Wasserstoffmengen als Massivdrahtschweißungen. Geeignete Wärmeführungen führten zu einer signifikanten Reduzierung der Wasserstoffkonzentration bei dem Einsatz der Nahtkonfiguration mit abgesenktem Nahtöffnungswinkel. Dabei erwies sich eine Nachwärmprozedur aus der Schweißwärme heraus als zielführend. Die Vorstellung von Zwischenergebnissen in Normungsgremien erfolgten, um mittelfristig vor allem den KMU eine sichere Verarbeitung höherfester Feinkornbaustähle zu ermöglichen. Die dargestellten Ergebnisse stellen einen wichtigen Beitrag zur sicheren Auslegung von Schweißkonstruktionen aus höherfestem Feinkornbaustahl dar und ermöglichen den KMU die technischen und wirtschaftlichen Vorteile der mod. SLB-Prozesse auszunutzen sowie unter Berücksichtigung der wasserstoffunterstützten Kaltrissbildung kostenintensive Nacharbeiten zu reduzieren. KW - Wasserstoff KW - MAG-Schweißen KW - Höherfester Feinkornbaustahl KW - Schweißprozessparameter KW - Wärmeführung KW - Kaltrissprüfung PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-425946 SP - 1 EP - 94 AN - OPUS4-42594 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bender, P. A1 - Bogart, L.K. A1 - Posth, O. A1 - Szczerba, Wojciech A1 - Rogers, S.E. A1 - Castro, A. A1 - Nilsson, L. A1 - Zeng, L. J. A1 - Sugunan, A. A1 - Sommertune, J. A1 - Fornara, A. A1 - Gonzales-Alonso, D. A1 - Fernandez Barquin, L. A1 - Johansson, C. T1 - Structural and magnetic properties of multi-core nanoparticles analysed using a generalised numerical inversion method N2 - The structural and magnetic properties of magnetic multi-core particles were determined by numerical inversion of small angle scattering and isothermal magnetisation data. The investigated particles consist of iron oxide nanoparticle cores (9 nm) embedded in poly(styrene) spheres (160 nm). A thorough physical characterisation of the particles included transmission electron microscopy, X-ray diffraction and asymmetrical flow field-flow fractionation. Their structure was ultimately disclosed by an indirect Fourier transform of static light scattering, small angle X-ray scattering and small angle neutron scattering data of the colloidal dispersion. The extracted pair distance distribution functions clearly indicated that the cores were mostly accumulated in the outer surface layers of the poly(styrene) spheres. To investigate the magnetic properties, the isothermal magnetisation curves of the multi-core particles (immobilised and dispersed in water) were analysed. The study stands out by applying the same numerical approach to extract the apparent moment distributions of the particles as for the indirect Fourier transform. It could be shown that the main peak of the apparent moment distributions correlated to the expected intrinsic moment distribution of the cores. Additional peaks were observed which signaled deviations of the isothermal magnetisation behavior from the non-interacting case, indicating weak dipolar interactions. KW - Numerical inversion KW - Magnetic nanoparticles KW - Iron oxides KW - Magnetic properties KW - Structural properties PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-400952 DO - https://doi.org/10.1038/srep45990 SN - 2045-2322 VL - 7 SP - Article 45990, 1 EP - 14 AN - OPUS4-40095 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Brandes, E. A1 - Colson, B. A1 - Frost, K. A1 - Lüth, Peter A1 - Simon, K. A1 - Stolz, T. A1 - Uhlig, S. T1 - Evaluation of the interlaboratory test 2015 – 2016 on the method UN Test L.2 “Sustained combustibility test” / EN ISO 9038:2013 “Determination of sustained combustibility of liquids" N2 - The test methods UN Test L.2 / EN ISO 9038:2013 DIN EN 15188:2007 are applied to characterize the sustained combustibility of liquids i.e. the behaviour of a material under specified test conditions, whereby its vapour can be ignited by an ignition source and sufficient flammable vapour is produced to continue burning for at least 15 s after the source of ignition has been removed. The aims of this interlaboratory test (IT) are the verification and/or the improvement (if necessary) of the verification data (reference material) in Annex B of EN ISO 9038:2013, the assessment of influencing (disturbing) factors (laboratory specific factors, which possibly may have an influence on the test result) and the assessment of the performance of the participating laboratories. It could be demonstrated that the reference materials n-Dodecane, n-Decane and n-Undecane as mentioned in the standard are suitable and the verification shall continue to be valid. Sustained combustibility tests are influenced by several factors like the presence of a draught shield, the experience of the laboratory assistant, verification of the apparatus, calibration of the metering device. Based on the interlaboratory test, the gained experience and the actual results, well-founded measures / actions can be recommended to improve execution of the method. The IT was organized by PTB, BAM and QuoData GmbH in the framework of the co-operation project CEQAT-DGHS Centre for Quality Assurance for Testing of Dangerous Goods and Hazardous Substances. KW - Dangerous goods KW - Hazardous substances KW - Test method KW - Quality assurance KW - Interlaboratory comparison KW - Round robin test KW - Validation KW - Sustained combustibility KW - Reference material KW - Gefahrgut KW - Gefahrstoff KW - Prüfmethode KW - Qualitätssicherung KW - Ringversuch KW - Validierung KW - Selbstunterhaltende Verbrennung KW - Referenzmaterial PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-410270 SN - 978-3-9818270-3-3 SP - 1 EP - 103 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-41027 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wollschläger, Nicole A1 - Tasdemir, Z. A1 - Häusler, Ines A1 - Leblebici, Y. A1 - Österle, Werner A1 - Alaca, B. E. T1 - Determination of the elastic behavior of silicon nanowires within a scanning electron microscope N2 - Three-point bending tests were performed on double-anchored, <110> silicon nanowire samples inside a scanning electron microscope (SEM) via a micromanipulator equipped with a piezo-resistive force sensor. Representing the upper and lower boundaries achievable in a consistent manner, silicon nanowires with widths of 35 nm and 74 nm and a height of 168 nm were fabricated. The nanowires were obtained monolithically along with their 10-m-tall supports through a top-down fabrication approach involving a series of etching processes. Hence, no interface compliance was introduced between supports and nanowires. Exact nanowire dimensions and cross-sectional features were determined by transmission electron microscopy (TEM) following sample preparation through focused ion beam (FIB) machining. Conducting the experiments inside an SEM chamber further raised the opportunity of the direct observation of any deviation from ideal loading conditions such as twisting, which was taken into consideration in simulations. Measured force-displacement behavior was observed to exhibit close resemblance to simulation results obtained by finite element modeling, when the bulk value of 169 GPa was taken as the modulus of elasticity for <110> silicon. Hence, test results show neither any size effect nor evidence of residual stresses for the considered nanoscale objects. The increased effect of the native oxide with reduced nanowire dimensions was captured as well. Thus this very simple in-situ testing method was found to be an alternative to elaborate AFM measurements on geometrically formidable nanostructures. The results demonstrate the applicability of the developed fabrication approach to the incorporation of silicon nanowires in functional micromechanical devices. KW - Silicon nanowire KW - Elastic behavior KW - Scanning electron microscope KW - Mechanical properties PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-370383 DO - https://doi.org/10.1155/2016/4905838 VL - 2016 SP - Article 4905838, 1 EP - 6 PB - Hindawi Publishing Corporation AN - OPUS4-37038 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Olejko, Lydia A1 - Bald, Ilko T1 - FRET efficiency and antenna effect in multi-color DNA origami-based light harvesting systems N2 - Artificial light harvesting complexes find applications in artificial photosynthesis, photovoltaics and light harvesting chemical sensors. They are used to enhance the absorption of light of a reaction center which is often represented by a single acceptor. Here, we present different light harvesting systems on DNA origami structures and analyze systematically the light harvesting efficiency. By changing the number and arrangement of different fluorophores (FAM as donor, Cy3 as transmitter and Cy5 as acceptor molecules) the light harvesting efficiency is optimized to create a broadband absorption and to improve the antenna effect 1 (including two energy transfer steps) from 0.02 to 1.58, and the antenna effect 2 (including a single energy transfer step) from 0.04 to 8.7, i.e. the fluorescence emission of the acceptor is significantly higher when the light-harvesting antenna is excited at lower wavelength compared to direct excitation of the acceptor. The channeling of photo energy to the acceptor proceeds by Förster Resonance Energy Transfer (FRET) and we carefully analyze also the FRET efficiency of the different light harvesting systems. Accordingly, the antenna effect can be tuned by modifying the stoichiometry of donor, transmitter and acceptor dyes, whereas the FRET efficiency is mainly governed by the spectroscopic properties of dyes and their distances. KW - DNA origami KW - Light-harvesting KW - FRET KW - Antenna effect PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-405867 UR - http://pubs.rsc.org/en/content/articlelanding/2017/ra/c7ra02114c#!divAbstract DO - https://doi.org/10.1039/C7RA02114C VL - 7 IS - 39 SP - 23924 EP - 23934 PB - The Royal Soc. of Chemistry AN - OPUS4-40586 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Nikonov, A. Y. A1 - Dmitriev, A. I. ED - Krzanowski, J. T1 - MD sliding simulations of amorphous tribofilms consisting of either SiO2 or carbon N2 - The sliding behaviors of two simplified tribofilms with amorphous structure consisting either of SiO₂ molecules or C atoms were simulated by molecular dynamics modeling. The objective was to identify mechanisms explaining the experimentally observed lubricating properties of the two amorphous films. The impacts of layer thickness, normal pressure, temperature and different substrate materials were studied systematically, while the sliding velocity was kept constant at 30 m/s. While the layer thickness was not critical, all the other parameters showed special effects under certain conditions. Normal pressure impeded void formation and could even eliminate voids if applied at high temperature. Stick-slip sliding was changed to smooth sliding at high temperature due to void healing. Considering the carbon film, high friction forces and shearing of the entire film was observed with diamond substrates, whereas interface sliding at low friction forces and an amorphous layer of iron mixed with carbon was observed if the supporting substrates consisted of α-Fe. Both films show a decrease of friction forces and smooth sliding behavior at elevated temperature, corresponding well to the tribological behavior of and advanced nanocomposite sliding against a steel disc under severe stressing conditions when high flash temperatures can be expected. KW - dry friction KW - amorphous silica film KW - amorphous carbon film KW - sliding simulation KW - molecular dynamics PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-379367 DO - https://doi.org/10.3390/lubricants4030024 VL - 4 IS - 24 PB - MDPI CY - Basel, Switzerland AN - OPUS4-37936 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Bertovic, Marija T1 - Human Factors in Non-Destructive Testing (NDT): Risks and Challenges of Mechanised NDT T1 - Human Factors bei der zerstörungsfreien Prüfung (ZfP): Risiken und Herausforderungen mechanisierter ZfP N2 - Non-destructive testing (NDT) is regarded as one of the key elements in ensuring quality of engineering systems and their safe use. A failure of NDT to detect critical defects in safetyrelevant components, such as those in the nuclear industry, may lead to catastrophic consequences for the environment and the people. Therefore, ensuring that NDT methods are capable of detecting all critical defects, i.e. that they are reliable, is of utmost importance. Reliability of NDT is affected by human factors, which have thus far received the least amount of attention in the reliability assessments. With increased use of automation, in terms of mechanised testing (automation-assisted inspection and the corresponding evaluation of data), higher reliability standards are believed to have been achieved. However, human inspectors, and thus human factors, still play an important role throughout this process, and the risks involved in this application are unknown. The overall aim of the work presented in this dissertation was to explore for the first time the risks associated with mechanised NDT and find ways of mitigating their effects on the inspection performance. Hence, the objectives were to (1) identify and analyse potential risks in mechanised NDT, (2) devise measures against them, (3) critically address the preventive measures with respect to new potential risks, and (4) suggest ways for the implementation of the preventive measures. To address the first two objectives a risk assessment in form of a Failure Modes and Effects Analysis (FMEA) was conducted (Study 1). This analysis revealed potential for failure during both the acquisition and evaluation of NDT data that could be assigned to human, technology, and organisation. Since the existing preventive measures are insufficient to defend the system from identified failures, new preventive measures were suggested. The conclusion of the study was that those preventive measures need to be carefully considered with respect to new potential risks, before they can be implemented, thus serving as a starting point for further empirical studies. To address the final two objectives, two preventive measures, i.e. human redundancy and the use of automated aids in the evaluation of NDT data, were critically assessed with regard to potential downfalls arising from the social interaction between redundant individuals and the belief in the high reliability of automated aids. The second study was concerned with the potential withdrawal of effort in sequential redundant teams when working collectively as opposed to working alone, when independence between the two redundant individuals is not present. The results revealed that the first redundant inspector, led to believe someone else will conduct the same task afterwards, invested the same amount of effort as when working alone. The redundant checker was not affected by the information about the superior experience of his predecessor and—instead of expected withdrawal of effort—exhibited better performance in the task. Both results were in contradiction to the hypotheses, the explanations for which can be found in the social loafing and social compensation effects and in the methodological limitations. The third study examined inappropriate use of the aid measured in terms of (a) agreement with the errors of the aid in connection to the frequency of verifying its results and in terms of (b) the overall performance in the task. The results showed that the information about the high reliability of the aid did not affect the perception of that aid’s performance and, hence, no differences in the actual use of the aid were to be expected. However, the participants did not use the aid appropriately: They misused it, i.e. agreed with the errors committed by the aid and disused it, i.e. disagreed with the correct information provided by the aid, thereby reducing the overall reliability of the aid in terms of sizing ability. Whereas aid’s misuse could be assigned to low propensity to take risks and reduced verification behaviour because of a bias towards automation, the disuse was assigned to the possible misunderstanding of the task. The results of these studies raised the awareness that methods used to increase reliability and safety, such as automation and human redundancy, can backfire if their implementation is not carefully considered with respect to new potential risks arising from the interaction between individuals and complex systems. In an attempt to minimise this risk, suggestions for their implementation in the NDT practice were provided. N2 - Die zerstörungsfreie Prüfung (ZfP) wird als eines der wichtigsten Qualitätssicherungsmaßnahmen für technische Systeme und deren sichere Anwendung betrachtet. Wenn die ZfP kritische Defekte in sicherheitsrelevanten Anlagen, wie z.B. in der Kerntechnik, nicht entdeckt, kann dies zu katastrophalen Folgen für die Umwelt und den Menschen führen. Deshalb muss gewährleistet sein, dass die Verfahren der ZfP zuverlässig sind, d.h. dass sie alle kritischen Defekte entdecken können. Die Zuverlässigkeit der ZfP wird von menschlichen Faktoren beeinflusst, die jedoch bisher in diesem Feld selten betrachtet wurden. Durch den verstärkten Einsatz von Automatisierung beispielsweise bei der mechanisierten Prüfung (automatisierungsunterstütze Prüfung und die zugehörige Datenbewertung) wurde die Erreichung eines höheren Zuverlässigkeitsniveaus erwartet. Menschliche Faktoren sind trotz der Automatisierung immer noch bedeutsam für den gesamten Prüfprozess. Die Risiken der stärkeren Automatisierung der Prüfungen sind nicht vollständig bekannt. Das generelle Anliegen dieser Arbeit ist die erstmalige Feststellung der Risiken der mechanisierten ZfP und das Aufzeigen von Möglichkeiten, diese zu verringern. Die konkreten Ziele dieser Arbeit sind dementsprechend (1) die potenziellen Risiken bei der mechanisierten Prüfung aufzuzeigen und zu analysieren, (2) präventive Maßnahmen für diese Risiken abzuleiten, (3) diese präventiven Maßnahmen kritisch hinsichtlich neuer Risiken zu beleuchten sowie (4) Umsetzungsvorschläge aufzuzeigen. Für die ersten zwei Ziele wurde eine Risikoabschätzung mit der Fehlzustandsart- und auswirkungsanalyse (FMEA) durchgeführt (Studie 1). Diese Analyse ergab Fehlermöglichkeiten während der Datenaufnahme und –bewertung bei der mechanisierten ZfP, die dem Menschen, der Technik und der Organisation zugeordnet werden können. Weil die vorhandenen präventiven Maßnahmen unzureichend für die Vermeidung der identifizierten Fehler waren, wurden neue präventive Maßnahmen vorgeschlagen. Die Schlussfolgerung der Studie zeigt, dass vor der Umsetzung präventiver Maßnahmen eine sorgfältige Betrachtung hinsichtlich neuer potenzieller Risiken erfolgen muss. Dies war der Ausgangspunkt für die weiteren empirischen Untersuchungen. Für die letzten beiden Ziele wurden zwei präventive Maßnahmen untersucht: die menschliche Redundanz und die Anwendung automatisierter Assistenzsysteme bei der ZfP-Datenbewertung. Im Fokus lagen potenzielle Schwachstellen, die aus sozialer Interaktion der redundanten Individuen und aus dem Vertrauen in die hohe Zuverlässigkeit der automatisierten Assistenzsysteme entstehen können. In der zweiten Studie wurde die potenzielle Reduzierung der Anstrengung in sequentiellen redundanten Teams untersucht, indem die gemeinsame Aufgabenbearbeitung in Teams der individuellen Aufgabenbearbeitung gegenüber gestellt wurde. Die Ergebnisse zeigten, dass der erste redundante Prüfer, dem mitgeteilt wurde, dass ein anderer Prüfer die Prüfaufgabe nach ihm durchführen wird, die gleiche Anstrengung investierte wie der individuelle Bearbeiter. Der zweite redundante Prüfer (redundant checker) wurde durch die Information, dass sein Vorprüfer die höherwertige Erfahrung besitzt, nicht hypothesenkonform beeinflusst - anstelle der erwarteten Rücknahme der Anstrengung - zeigte er eine bessere Leistung bei der Durchführung der Aufgabe. Beide Ergebnisse stehen in Widerspruch zu den Hypothesen und können durch social loafing und social compensation Effekte sowie durch methodische Aspekte erklärt werden. In der dritten Studie wurde die unangemessene Nutzung eines automatisierten Assistenzsystems untersucht operationalisiert als (a) die Übereinstimmung mit Fehlern des Systems verbunden mit der Überprüfungshäufigkeit seiner Ergebnisse und (b) die Leistung bei der Aufgabe. Die Ergebnisse zeigten, dass die Information über die hohe Zuverlässigkeit des Systems die Wahrnehmung der Systemleistung nicht beeinflusste und folglich keine Unterschiede in der tatsächlichen Nutzung des Systems zu finden waren. Die Probanden nutzten jedoch das System nicht angemessen: sie stimmten den Fehlern des Systems zu (automation misuse) und sie lehnten korrekte Informationen des Systems ab (automation disuse). So reduzierten sie die Gesamtzuverlässigkeit des Systems, zumeist bei der Fehlergrößenbestimmung. Während misuse mit einer niedrigen Risikobereitschaft und eingeschränkten Überprüfungsverhalten auf Grund des automation bias erklärt werden kann, wird disuse dem möglichen Missverstehen der Aufgabe zugeordnet. Die Ergebnisse dieser Studien haben das Bewusstsein dafür erhöht, dass Methoden zur Erhöhung der Zuverlässigkeit und Sicherheit sowie Automatisierung und menschliche Redundanz versagen können, wenn die potenziellen Risiken ihrer Umsetzung aufgrund der Interaktion zwischen Mensch und Technik nicht bedacht werden. Um diese Risiken bei der Anwendung präventiver Maßnahmen zu minimieren, wurden Vorschläge für die ZfP-Praxis erarbeitet. T3 - BAM Dissertationsreihe - 145 KW - Failure modes and effects analysis KW - Zuverlässigkeit KW - Menschliche Faktoren KW - Zerstörungsfreie Prüfung KW - Fehlzustandsart- und auswirkungsanalyse KW - Personelle Redundanz KW - Human factors KW - Non-destructive testing KW - Human redundancy KW - Automation bias KW - Reliability PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:83-opus4-71292 SN - 978-3-9817502-7-0 DO - https://doi.org/10.14279/depositonce-4685 SN - 1613-4249 VL - 145 SP - 1 EP - 161 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-36090 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Razzaq, M. Y. A1 - Behl, M. A1 - Frank, U. A1 - Koetz, J. A1 - Szczerba, Wojciech A1 - Lendlein, A. T1 - Oligo(omega-pentadecalactone) decorated magnetic nanoparticles N2 - Hybrid magnetic nanoparticles (mgNP) with a magnetite core diameter of 10 ± 1 nm surface functionalized with oligo(ω-pentadecalactone) (OPDL) oligomers with Mn between 1300 and 3300 g mol-1 could be successfully prepared having OPDL grafted from 200 mg g-1 to 2170 mg g-1. The particles are dispersible in chloroform resulting in stable suspensions. Magnetic response against an external magnetic field proved the superparamagnetic nature of the particles with a low coercivity (Bc) value of 297 µT. The combination of the advantageous superparamagnetism of the mgNP with the exceptional stability of OPDL makes these novel hybrid mgNP promising candidates as multifunctional building blocks for magnetic nanocomposites with tunable physical properties. KW - PPDL KW - OPDL KW - Magnetic core-shell nanoparticles PY - 2012 DO - https://doi.org/10.1039/c2jm16146j SN - 0959-9428 SN - 1364-5501 VL - 22 IS - 18 SP - 9237 EP - 9243 PB - Royal Society of Chemistry CY - Cambridge AN - OPUS4-25741 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mandel, K. A1 - Szczerba, Wojciech A1 - Thünemann, Andreas A1 - Riesemeier, Heinrich A1 - Girod, Matthias A1 - Sextl, G. T1 - Nitric acid-stabilized superparamagnetic iron oxide nanoparticles studied with X-rays N2 - Agglomerated superparamagnetic iron oxide nanoparticles can easily and in large scale be precipitated from iron salt solutions. Although the process is well known, it is ambiguously either assumed that magnetite or maghemite is obtained. The first part of our study clarifies this question using X-ray absorption spectroscopy. For further processing of the nanoparticles, i.e., for giving them a surface functionality or incorporating them into composites, it is important to break the agglomerates and individualize the particles at first. This can effectively be done with nitric acid treatment. The influence of this process on the particles chemistry and structure was analyzed in great detail using X-ray diffraction, X-ray absorption, and smallangle X-ray scattering. In contrast to our expectation, no oxidation from magnetite (Fe3O4) to maghemite (γ- Fe2O3) was found; the formal valence of the particles in any case is magnetite (Fe3O4). Instead, an increase in the particles' surface disorder was discovered from X-ray absorption analyses and high-resolution transmission electron microscopy. The acid treatment roughens and distorts the surface of the nanoparticles which is connected with an increased spin disorder. KW - XANES KW - EXAFS KW - SAXS KW - Coprecipitation KW - Iron oxide spectra KW - Ferrofluid PY - 2012 DO - https://doi.org/10.1007/s11051-012-1066-3 SN - 1388-0764 SN - 1572-896X VL - 14 IS - 8 SP - 1 EP - 9 PB - Kluwer CY - Dordrecht AN - OPUS4-26357 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zoёga, Andreas A1 - Kurz, J. H. A1 - Oelschlägel, T. A1 - Rohrschneider, A. A1 - Müller, Christina A1 - Pavlovic, Mato A1 - Hintze, H. A1 - Kanzler, D. T1 - Investigations to introduce the probability of detection method for ultrasonic inspection of hollow axles at Deutsche Bahn N2 - Currently at Deutsche Bahn (DB) ultrasonic inspections in maintenance procedures for wheelset axles with a bore hole are, to the greatest possible extent, carried out using automated ultrasonic inspection system. Although the acceptance levels are in accordance with DIN 27201 part 7, the testing results have shown in recent years that in the case of true indications, the effective defect sizes were far below the level of acceptance. Due to this experience it can be assumed that the automated ultrasonic inspection systems are testing substantially more sensitively than required. This increased sensitivity leads to an increase in false indications, generally resulting in the unnecessary demounting of wheelsets. In Research cooperation between Federal Institute for Materials Research and Testing (BAM) and DB the effective flaw detection sensitivity of existing automated ultrasonic inspection system will be determined and the true/false indication ratio optimised. Through systematic investigations with the Probability of Detection method on the existing automated ultrasonic inspection system the results could be directly applied to the optimisation of existing ultrasonic inspections of wheelset axles with a bore hole in maintenance procedures and the level of reliability can be considerably increased. T2 - 19th World Conference on Non-Destructive Testing CY - München, Germany DA - 13.06.2016 KW - NDT KW - Reliability KW - POD KW - Railway KW - Axles KW - UT PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-375813 UR - http://www.ndt.net/article/wcndt2016/papers/we2g4.pdf SP - id 19515, 1 EP - 8 AN - OPUS4-37581 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Trappe, Volker A1 - Müller, Alexander A1 - Hickmann, Stefan T1 - Infinite life of CFRP evaluated non-destructively with X-ray-refraction topography in-situ mechanical loading N2 - Carbon Fibre Reinforced Plastics (CFRP) are more and more used in modern civil aircrafts. These days the whole fuselage is made of this material (B787; A350). Due to strict certification standards the normal in-service loading gives a low stress level compared to the static and even the fatigue strength of the material. Hence CFRP are assumed to have an infinite life. To evaluate this assumption, fatigue tests on CFRP-specimens were performed up to 108 load cycles and the first inter-fibre failure was evaluated non-destructively by accompanying Xray-refraction topography. A tensile testing machine was integrated in a small angle X-ray scattering (SAXS) setup. X-ray refraction topography was performed while the CFRP samples were tensile loaded. This non-destructive technique enables the detection of micro-cracking and inter-fibre failure especially for CFRP. For Glass Fibre Reinforced Plastic (GFRP) X-ray refraction and in-situ loading has already been successfully used. The increase of inner surfaces due to inter fibre failure was measured as a function of the stress state. Fatigue tests were performed at and below the limit of inter-fibre failure strength. State of the art is to assume the failure of the samples under cyclic loading as the fatigue life. Accompanying non-destructive X-ray refraction measurements reflects the damage state and enables to trace its evolution even if the total failure of the specimens does not occur. This investigation technique is of high interest to give the engineer a design value of infinite life which is practically often reached due to knock down factors of certification standards. Finally the infinite life was found for cyclic fatigue loaded CFRP-samples even under high inter fibre transverse and shear loading investigated up to 108 load cycles. T2 - 19th World Conference on Non-Destructive Testing CY - Munich, Germany DA - 13.06.2016 KW - CFRP KW - NDT KW - Fatigue KW - Damage evolution PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-375015 UR - https://www.ndt.net/?id=19360 SN - 978-3-940283-78-8 VL - 2016 SP - 1 EP - 9 PB - DGZFP CY - Berlin AN - OPUS4-37501 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ronneteg, U. A1 - Grybäck, T. A1 - Bertovic, Marija A1 - Müller, Christina A1 - Pavlovic, Mato T1 - Safe for 1 million years – NDT matters! N2 - The General Guidance in the Swedish regulations state that the safety assessment for a final repository for spent nuclear fuel should be 1 million years after closure. SKB developed the KBS-3 method, according to which the spent nuclear fuel is protected by three barriers. It is encapsulated in canisters with a diameter of 1 metre and a length of 5 metres. The canister consists of a cast iron insert surrounded by a 5 centimetre thick shell of copper. The canisters are disposed in the bedrock at a depth of about 500 meters surrounded by bentonite clay. In order to assess the safety over this extremely long period, an extensive quality control programme is applied to the canisters before deposit. In this programme, the use of non-destructive testing (NDT) is vital. The safety assessment of the canister in turn places high demands on the coverage, detectability, and reliability of the applied NDT inspections of the canister parts, i.e. cast iron insert, copper base, tube and lid, and the copper friction stir welds (FSW). This paper presents the extensive full-scale inspection development programme that runs at the Canister Laboratory in Oskarshamn (Sweden). In order to fulfil the high demands, phased array ultrasonic inspection techniques are developed using practical trials aided by ultrasonic modelling. The techniques apply, for example, different frequencies, inspection angles, focus depths, and both longitudinal and shear waves. Increased inspection reliability of the FSW is achieved by applying digital X-ray technique using a 9 MeV linear accelerator and a line detector. To complete the coverage, complementary surface inspections methods, i.e. eddy current array, magnetic flux sensor techniques and magnetic particle inspection, are applied. The canister safety assessment was the driving force to include reliability studies during the NDT development. Initially, the technical reliability was considered, resulting in development of advanced POD models (probability of detection). In combination with human factors studies, these models were implemented as tools in the development of the NDT techniques. Human factors studies were also applied to improve the inspection procedures to be more user-friendly enabling reliable inspections. T2 - 19th World Conference on Non-Destructive Testing CY - München, Germany DA - 13.06.2016 KW - NDT KW - Reliability KW - Spent nuclear fuel PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-375785 UR - http://www.ndt.net/article/wcndt2016/papers/we4e4.pdf SP - id 19464, 1 EP - 9 AN - OPUS4-37578 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kanzler, D. A1 - Pavlovic, Mato A1 - Bertovic, Marija T1 - Zukünftige Möglichkeiten und Pflichten der zerstörungsfreien Prüfung N2 - In unserer heutigen Zeit werden die Zwischenräume innerhalb der einzelnen Abteilungen eines Betriebs und zwischen einzelnen nationalen oder globalen Akteuren immer wichtiger: Produzierbarkeit vs. Wirtschaftlichkeit, Fortschritt vs. Nachhaltigkeit. Auch die zerstörungsfreie Prüfung (ZfP) – bisher hauptsächlich als Endkontrolle oder Wartungselement wahrgenommen – kann und sollte im Wandel der Digitalisierung und Industrie 4.0 einen neuen Stellenwert erhalten. Die ZfP kann schon während der Konstruktion helfen, sichere und zuverlässige Produkte zu erstellen. Jedoch müssen dafür eine adäquate Informationskultur und die notwendigen Kennzahlen vorhanden sein. Objektive, probabilistische Kennzahlen (wie die POD - Auffindwahrscheinlichkeit) sind hierbei der Schlüssel. Diese müssen jedoch unbedingt an Prüfverfahren, Prüfgegenstand und Prüfbedingung angepasst werden, da sonst die gesamte Aussage in Frage zu stellen ist. Im Vortrag werden Beispiele aus der Anwendung gezeigt, die die Aussagekraft der Kennzahl aber auch die Sorgfalt, mit denen die einzelnen Aussagen genutzt werden, unterstrichen werden soll. Bewertung von Daten von realen Fehler, Anpassung an die Bruchfestigkeit und die Betrachtung von mehreren Prüfparametern am Beispiel der Bewertung von radiographischen, Ultraschall- und Wirbelstromprüfung werden in dem Vortrag gezeigt. T2 - DGZfP-Jahrestagung 2017 CY - Koblenz, Germany DA - 22.05.2017 KW - Zuverlässigkeit KW - Zerstörungsfreie Prüfung PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-404877 SN - 978-3-940283-85-6 VL - DGZfP-Berichtsband BB 162 SP - 1 EP - 6 AN - OPUS4-40487 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - McGrath, B. A1 - Holstein, R. A1 - Bertovic, Marija T1 - How NDT companies can benefit from human factors knowledge N2 - Ultrasonic phased array is, currently, the technology which is being applied as the solution to a lot of inspection problems. The perceived benefits are seen to be worth the outlay on equipment and specialised personnel. Yet, there is a source of knowledge, freely available, which can also deliver immediate benefits, through more reliable inspection results, and consequently increased client confidence, but which is largely ignored by the greater part of the NDT community. This talk will review the latest Human Factors knowledge and provide practical illustrations of how companies can use it to improve their competitive edge. T2 - 19th World Conference on Non-Destructive Testing CY - München, Germany DA - 13.06.2016 KW - NDT KW - Reliability KW - Human factors PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-375742 UR - http://www.ndt.net/article/wcndt2016/papers/tu4d3.pdf SP - id 19532, 1 EP - 8 AN - OPUS4-37574 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kotschate, Daniel A1 - Gohlke, Dirk A1 - Eisentraut, Mark T1 - Reference block design for high resolution ultrasound immersion tank N2 - In respect of modern approaches in material sciences and highly increased requirements on materials on safety relevant components, quality management and non-destructive testing reclaims a steadily increased meaning. The destructive meaning of measuring the degree of purity is defined in DIN EN 10247 through metallurgical investigations, especially microsections. For and comparable, but non-destructive testing due ultrasonic testing, the material the SEP 1927 is a well-defined industry standard. A novel and alternative way of reference block construction was focused by this work. The proposed amendments, regarding the manufacturing and machining, are less time and cost consuming. Verified by measurements the presented reference block fits the same acoustical characteristics and the requirements of the guideline. T2 - 19th World Conference on Non-Destructive Testing CY - Munich, Germany DA - 13.06.2016 KW - SEP 1927 KW - Degree of purity KW - High resolution ultrasonic testing KW - Immersion tank testing PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-368512 VL - 2016 SP - Paper X15, 1 EP - 4 AN - OPUS4-36851 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Armatys, Kamila A1 - Miller, M. T1 - Knudsen effusion mass spectrometry studies on metal halides performed in 1990-2014 N2 - Abstract Investigations on metal halide systems carried out by Knudsen effusion mass spectrometry in the period 1990-2014 are reviewed in the present paper.163 original papers were published focused on metal halides showing still considerable activity in this area. The fundamentals of the Knudsen effusion mass spectrometry method and thermodynamic background of the investigation are briefly reported. Data to the system studied, temperature ranges, Knudsen cell materials, vapor species identified in the equilibrium vapors and the thermodynamic properties obtained in the study are presented. The important issues of metal halide vaporization studies are briefly discussed and commented. The studies of the vaporization of metal halogens by Knudsen effusion mass spectrometry aimed firstly atthe determination of gaseous complexes species in the vapor and determination of its thermodynamic data like sublimation enthalpy etc. and secondly at the determination of negative ions formation and various ion-molecule equilibria reactions of metal halide systems. Many of the studied materials have a crucial role for modern technologies, for example metal halide lamps, hot corrosion caused by halide salts, phosphorus recovery technologies or gas assisted separation of lanthanides. The investigation of such systems gives information on mechanisms of vaporization, volatility of the systems under various conditions (temperature, pressure etc.), reactivity, thermal stability, resistance etc. that could be further applied for various calculations and to predict the behavior of various components under various technological aspects. KW - Metal halides KW - Knudsen Effusion Mass Spectrometry (KEMS) KW - HTMS KW - Thermochemistry KW - High temperature KW - Vaporization PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-357126 SN - 2349-7092 VL - 3 IS - 1 SP - 68 EP - 93 PB - The Pharmaceutical and Chemical Journal CY - Kundlawala, India AN - OPUS4-35712 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schukar, Vivien A1 - Kusche, Nadine A1 - Kalinka, Gerhard A1 - Habel, Wolfgang T1 - Field deployable fiber bragg grating strain patch for long-term stable health monitoring applications N2 - A fiber Bragg grating (FBG) strain patch specially adapted for long-term and high-strain applications has been developed and characterized. The design concept for the patch is based on a glass-fiber reinforced plastic (gfrp) carrier material. The developed concept for the FBG integration into the carrier material was derived from reliable integration procedure of FBG sensors into composite structures. The patches' temperature sensitivity, strain gauge factor, fiber–matrix interface adhesion and fatigue behavior were characterized. As a result, FBG strain patches with linear temperature and strain behavior, as well as excellent fatigue resistance, were developed and can be used as part of a monitoring system for advanced composite materials in aerospace structures or wind turbine power plants. KW - Fiber Bragg grating KW - Patch KW - Strain gauge factor KW - Temperature sensitivity KW - Push-out test KW - Validation KW - Fatigue behavior PY - 2013 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-276271 DO - https://doi.org/10.3390/app3010039 SN - 2076-3417 VL - 3 IS - 1 SP - 39 EP - 54 PB - MDPI CY - Basel AN - OPUS4-27627 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kästner, Claudia A1 - Thünemann, Andreas T1 - Catalytic reduction of 4-nitrophenol using silver nanoparticles with adjustable activity N2 - We report on the development of ultra-small core-shell silver nanoparticles synthesized by an up-scaled modification of the polyol process. It is foreseen to use these thoroughly characterized particles as reference material to compare the catalytic and biological properties of functionalized silver nanoparticles. Small-angle X-ray scattering (SAXS) analysis reveal a narrow size distribution of the silver cores with a mean radius of RC = 3.0 nm and a distribution width of 0.6 nm. Dynamic light scattering (DLS) provides a hydrodynamic radius of RH = 10.0 nm and a PDI of 0.09. The particles’ surface is covered with poly(acrylic acid) (PAA) forming a shell with a thickness of 7.0 nm, which provides colloidal stability lasting for more than six months at ambient conditions. The PAA can be easily exchanged by biomolecules to modify the surface functionality. Replacements of PAA with glutathione (GSH) and bovine serum albumin (BSA) have been performed as examples. We demonstrate that the particles effectively catalyze the reduction of 4-nitrophenol to 4-aminophenol with sodium borohydride. With PAA as stabilizer, the catalytic activity of 436 ± 24 L g⁻¹ s⁻¹ is the highest reported in literature for silver nanoparticles. GSH and BSA passivate the surface substantially resulting in a catalytic activity of 77.6 ± 0.9 and 3.47 ± 0.50 L g⁻¹ s⁻¹, respectively. KW - Silver nanoparticles KW - Catalysis KW - Reference material KW - Protein coating PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-370655 DO - https://doi.org/10.1021/acs.langmuir.6b01477 SN - 0743-7463 SN - 1520-5827 VL - 32 IS - 29 SP - 7383 EP - 7391 AN - OPUS4-37065 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rosemann, Paul A1 - Müller, C. A1 - Baumann, O. A1 - Modersohn, W. A1 - Halle, T. T1 - Influence of the post-weld surface treatment on the corrosion resistance of the duplex stainless steel 1.4062 N2 - The duplex stainless steel 1.4062 (X2CrNiN22-2) is used as alternative material to austenitic stainless steels in the construction industry. The corrosion resistance of welded seams is influenced by the base material, the weld filler material, the welding process and also by the final surface treatment. The scale layer next to the weld seam can be removed by grinding, pickling, electro-polished or blasting depending on the application and the requested corrosion resistance. Blasted surfaces are often used in industrial practice due to the easier and cheaper manufacturing process compared to pickled or electro-polished surfaces. Furthermore blasting with corundum-grain is more effective than blasting with glass-beads which also lower the process costs. In recent years, stainless steel surfaces showed an unusually high susceptibility to pitting corrosion after grinding with corundum. For this reason, it is now also questioned critically whether the corrosion resistance is influenced by the applied blasting agent. This question was specifically investigated by comparing grinded, pickled, corundum-grain- and glass-bead-blasted welding seams. Results of the SEM analyses of the blasting agents and the blasted surfaces will be presented and correlated with the different performed corrosion tests (potential measurement, KorroPad-test and pitting potential) on welding seams with different surface treatments. T2 - 19th Chemnitz Seminar on Materials Engineering – 19. Werkstofftechnisches Kolloquium CY - Chemnitz, Germany DA - 16.03.2017 KW - Corrosion resistance KW - Welding KW - Duplex stainless steels KW - Pitting corrosion KW - Surface treatment PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-395374 DO - https://doi.org/10.1088/1757-899X/181/1/012019 SN - 1757-899X SN - 1757-8981 VL - 181 IS - Conference 1 SP - Article UNSP 012019, 1 EP - 9 PB - IOP Publishing CY - Bristol, UK AN - OPUS4-39537 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Unnikrishnakurup, Sreedhar A1 - Myrach, Philipp A1 - Polomski, Benjamin A1 - Le Claire, Elisabeth A1 - Vengara, N. A1 - Balasubramaniam, Krishnan A1 - Ziegler, Mathias T1 - Thermographic crack detection in hot steel surfaces N2 - The detection and characterization of surface cracks in steel specimens prior to damage is a technologically and economically highly significant task and is of utmost importance when it comes to safety-relevant structures. In steel production where steel billets at high temperatures have to be inspected while moving a number of well-established NDT methods cannot be applied. Laser thermography however is a promising candidate to serve as a fast, non-contact and remote tool in this case. We present a study that shows that the crack detection capabilities of laser thermography can be extended also to specimens at high temperature. A combination of inductive and laser heating allows to systematically study the contrast formation as well as the optimization of the important measurement parameters. The experiments are accompanied by FEM simulations that provide a better insight of the physical correlations and support the experimental developments. The aim of these studies is to develop a system with high inspection speed and detection performance to be in-line operated under the hostile environment of steel production lines. T2 - 19th World Conference on Non-Destructive Testing (WCNDT 2016) CY - Munich, Germany DA - 13.06.2016 KW - In-line Monitoring KW - Laser Infrared thermography KW - Cracks KW - Induction heating KW - Steel billets KW - FEM simulation PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-389161 UR - http://ndt.net/?id=19573 SN - 1435-4934 VL - 21 IS - 7 SP - 1 EP - 8 PB - NDT.net CY - Kirchwald AN - OPUS4-38916 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Kanzler, Daniel T1 - Zuverlässigkeitsanalyse von digitalen Radiographie-Systemen bei der Prüfung von realen Materialdefekten N2 - Die zerstörungsfreie Prüfung (ZfP) ist aus solchen Bereichen unseres Lebens nicht mehr wegzudenken, in denen Schäden mit hohen Folgekosten oder Gefährdungen von Menschenleben entstehen können (Beispiele: Transportwesen, Energieerzeugung, Chemieindustrie). In der Praxis kann ein Prüfsystem an seine Grenzen geraten, z.B. bei kleinen Defekten. Defekte mit kritischer Größe werden möglicherweise nicht detektiert. Daher müssen probabilistische Bewertungsverfahren das Prüfsystem beschreiben. Es wird eine objektive Qualitätskennzahl gesucht, auf deren Basis die Anwendbarkeit der Prüfmethode definiert werden soll. Die Auffindwahrscheinlichkeit (engl. probability of detection - POD) erfüllt diese Anforderung. Die POD zeigt auf Basis des Zusammenhangs und der Streuung der Daten, ob das Verfahren für die Prüftätigkeit akzeptiert werden kann oder noch verbessert werden muss. Das ursprüngliche POD-Verfahren wurde für quasi eindimensionale Defekte in dünnen Luftfahrtbauteilen entwickelt. In der industriellen Realität ist diese Bewertung ein Balanceakt zwischen Statistik und Durchführbarkeit: Die Prüfung soll mit realen Defektdaten für die spätere Produktion des Bauteils (bzw. wiederkehrende Wartungsprüfung) bewertet werden. Doch die notwendige Gegenüberstellung zwischen Schliffdaten, für die Erfassung der wahren Defektgröße von räumlich ausgeprägten Defekten und dem Signal eines ZfP-Systems stellt sich als herausfordernde und kostenintensive Aufgabe heraus. Sowohl die Aufstellung eines gemeinsamen Koordiantensystems als auch die Beschreibung und Angleichung der Daten stellen eine notwendige Vorarbeit dar. In dieser Arbeit wird ein mögliches Vorgehen entwickelt, dass im Weiteren eingesetzt werden kann. Während in der Literatur zum Thema POD häufig die Begrenzung des Einsatzes einer eindimensionalen POD (POD mit einem Defektparameter) für reale Defekte bereits erkannt wurde, soll außerdem in dieser Arbeit das Verfahren auf der Signalseite umfassender erweitert werden, um die Einbeziehung realer Defekte in die POD-Bewertung zu ermöglichen. Hierfür werden mit Hilfe dieser Arbeit zwei wesentliche Neuerungen in der POD-Bewertung eingeführt: 1. Die Anzeigenfläche wird als wichtiges Indiz zur Detektion in die Bewertung eingeführt. Dabei zeigt der Ansatz einer Observer-POD, bei dem der Detektierbarkeit eines Defekts beschrieben wird, eine Möglichkeit in die Bewertung zu erweitern. Jedoch wird die notwendige Datenanzahl die für eine Observer-POD selten mit Experimenten erreicht. Daher schlagen wir die Einführung eines Glättungsalgorithmus vor, um auch auf der Basis von wenigen Daten die Flächenabhängigkeit zu erfassen. Der Algorithmus wird hierbei durch simulierte Daten auf seine Funktionsfähigkeit überprüft, bevor er auf reale Defekte angewendet wird. Gleichzeitig helfen die simulierten Daten einen Vergleich zu den vorhergegangenen Ansätzen zu ermöglichen. 2. Darüber hinaus reichen die Daten der realen Defekte häufig nicht aus, um die statistische Forderung zu gewährleisten, so dass es notwendig, wird künstliche Defekte mit einzubeziehen. Deshalb sollen die vorhanden künstlichen Defekte in Form von Referenzdefekten mit einbezogen werden, um die statistische Grundlage zu erhöhen. Für die Prüfung von Referenzdefekten sind jedoch wichtige Einflussgrößen (z.B. Oberflächenrauhigkeit) nicht vorhanden. Wegen der unterschiedlichen Aussagekraft der Daten und zur Vermeidung einer zu optimistischen Abschätzung, ist eine einfache Mischung der Daten ausgeschlossen. Um realen Defekten eine Möglichkeit dafür zu schaffen, dass die Eigenschaften der realen Defekte angemessen auf das Ergebnis der Bewertung des Verfahrens Einfluss nehmen können, wird eine gewichtete Kombination der Defektdaten für die Bewertung vorgestellt. Das Vorgehen wird am Beispiel der radiographischen Prüfung einer elektronenstrahlgeschweißten Naht durchgeführt. Die Schweißnaht verbindet den Deckel zur Außenwand eines Kupferbehältern, der für die spätere Endlagerung von verbrauchten Brennstäben aus Kernkraftwerken entwickelt wurde. Die Messergebnisse stammen aus von der Firma Posiva Oy, dem zuständigen Unternehmen für die Endlagerung von verbrauchten Brennstäben aus Kernkraftwerken in Finnland. Hierbei stellt die POD-Bewertung ein wichtiges Element in der Gesamtrisikobewertung für das Endlagersystem dar. T3 - BAM Dissertationsreihe - 153 KW - Radiographie KW - POD KW - Zuverlässigkeit KW - Zerstörungsfreie Prüfung (ZfP) KW - Probabilistische Bewertung PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-388723 SN - 978-3-9818270-1-9 SN - 1613-4249 VL - 153 SP - iii EP - 134 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-38872 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Asadujjaman, Asad A1 - Kent, B. A1 - Bertin, Annabelle T1 - Phase transition and aggregation behaviour of an UCST-type copolymer poly(acrylamide-coacrylonitrile) in water: effect of acrylonitrile content, concentration in solution, copolymer chain length and presence of electrolyte N2 - An UCST-type copolymer of acrylamide (AAm) and acrylonitrile (AN) (poly(AAm-co-AN)) was prepared by reversible addition fragmentation chain transfer (RAFT) polymerization and its temperature-induced phase transition and aggregation behaviour studied by turbidimetry, static and dynamic light scattering, small angle neutron scattering (SANS) and cryo-transmission electron microscopy (cryo-TEM) measurements. The phase transition temperature was found to increase with increasing AN content in the copolymer, concentration of the solutions and copolymer chain length. A significant effect was observed onto the phase transition temperature by addition of different electrolytes into the copolymer solution. The copolymer chains were aggregated below the phase transition temperature and disaggregated above it. The size of the aggregates increases with increasing AN contents and concentration of the copolymer solutions below the phase transition temperature. The copolymer chains were expanded and weekly associated in solution above the phase transition temperature. A model is proposed to explain such association–aggregation behaviour of poly(AAm-co-AN) copolymers depending on AN contents and concentration of the copolymer solutions as a function of temperature. KW - Thermoresponsive polymers KW - UCST-type copolymer PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-394636 DO - https://doi.org/10.1039/c6sm02262f SN - 1744-683X SN - 1744-6848 VL - 13 IS - 3 SP - 658 EP - 669 PB - RSC AN - OPUS4-39463 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Babutzka, Martin A1 - Heyn, A. T1 - Dynamic tafel factor adaption for the evaluation of instantaneous corrosion rates on zinc by using gel-type electrolytes N2 - The paper presents a new method for the determination and evaluation of tafel factors using gel-type electrolytes and electrochemical frequency modulation technique (EFM). This relatively new electrochemical method offers the possibility to determine both polarization resistances and tafel factors within one measurement and in short measuring intervals. Starting from a comprehensive parameter study it is shown that a direct relationship between the two values exists that can be described mathematically. This contribution presents the determined tafel factors for the system gel-type electrolyte/zinc and discusses their applicability and their limits. T2 - 19th Chemnitz Seminar on Materials Engineering – 19. Werkstofftechnisches Kolloquium CY - Chemnitz, Germany DA - 16.03.2017 KW - Gel-type electrolytes KW - Gelartige Elektrolyte KW - Zinc KW - Zink KW - Stern Geary constant KW - Stern-Geary-Konstante PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-394324 UR - http://iopscience.iop.org/article/10.1088/1757-899X/181/1/012021/pdf DO - https://doi.org/10.1088/1757-899X/181/1/012021 SN - 1757-899X SN - 1757-8981 VL - 181 IS - Conference 1 SP - Article UNSP 012021, 1 EP - 11 PB - IOP Publishing CY - Bristol, UK AN - OPUS4-39432 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Taffe, Alexander A1 - Spies, M. A1 - Recknagel, J. T1 - Schulung zur zuverlässigen Ortung von Bewehrung in Stahlbetonbauteilen von Kraftwerken N2 - In kerntechnischen Anlagen werden Revisionszeiträume genutzt, um unter anderem Anlagenteile nach dem Stand der Technik zu ertüchtigen und um Nachrüstungsmaßnahmen zur Erhöhung der Betriebssicherheit durchzuführen. Solche Anlagenteile werden häufig mittels Dübelplatten befestigt. Die Dübel sind in Stahlbetonbauteile einzubringen, die kraftwerkstypisch mit dichter Bewehrung versehen sind. Zerstörungsfreie Untersuchungen zur genauen Ortung bewehrungsfreier Orte sind hierzu erforderlich. Bei dieser vermeintlich einfachen Prüfaufgabe wurde deutlich, dass in der Praxis Bedarf an verbesserter Anwendungssicherheit der zur Verfügung stehenden ZFP-Verfahren besteht, die eng mit der Ausbildung von Prüfern verbunden ist. Dieser Beitrag berichtet über die bislang im Bereich ZfPBau erstmalig umgesetzte Strategie aus Verfahrensanweisung und Schulung zur zuverlässigen Ortung von Bewehrung an Stahlbetonbauteilen. Sie kann als Muster für weitere ZfPBau-Schulungen zur zuverlässigen Anwendung der Verfahren dienen. T2 - Fachtagung Bauwerksdiagnose 2012 - Praktische Anwendungen zerstörungsfreier Prüfungen und Zukunftsaufgaben CY - Berlin, Germany DA - 23.02.2012 KW - Zerstörungsfreie Prüfung im Bauwesen KW - ZfPBau KW - Ausbildung KW - Bewehrungsortung KW - Bauwerksdiagnose KW - Kernkraftwerk KW - Bauwerksprüfung PY - 2012 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-285909 UR - https://bauwerksdiagnose2012.dgzfp.de/Portals/bwd2012/Dokumente/bb/v04.pdf SN - 978-3-940283-40-5 IS - DGZfP BB 134 SP - 1 EP - 7 PB - Deutsche Gesellschaft für Zerstörungsfreie Prüfung (DGZfP) CY - Berlin AN - OPUS4-28590 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Heyn, A. A1 - Müller, Thoralf A1 - Balzer, M. A1 - Fenker, M. A1 - Kappl, H. T1 - Corrosion protection mechanisms of TiMgN hard coatings on steel N2 - Hard coated steel components are used in a wide application range, mostly for protective, wear resistant and decorative purposes. Despite of these coatings being regarded as relatively dense, there is always a high risk of localized corrosion when a coated low alloyed steel component encounters a surrounding high humidity atmosphere or even an aqueous medium. An approach to enhance the corrosion properties is the addition of magnesium to physical vapor deposited hard coatings, like TiN. It has been found that there is a remarkable increase in corrosion resistance in dependence of magnesium content of the TiMgN coating and its surface properties. In this work the authors will explain the underlying corrosion protection mechanisms by means of electrochemical and analytical studies. The positive impact of magnesium in the coating relates on its preferred dissolution vs. steel. This causes the potential to shift to more negative direction with respect to the steel substrate and additionally leads to a temporarily passivation of the steel due to alkalization of the surrounding electrolyte by formation of magnesium hydroxide. T2 - 20. Werkstofftechnisches Kolloquium CY - Chemnitz, Germany DA - 14.03.2018 KW - Corrosion KW - Titanium nitride KW - PVD hard coating KW - magnesium PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-457117 DO - https://doi.org/10.1088/1757-899X/373/1/012009 SN - 1757-8981 VL - 373 IS - 1 SP - 012009, 1 EP - 10 PB - IOP Publishing Ltd AN - OPUS4-45711 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wiegner, Katharina A1 - Hahn, Oliver A1 - Horn, Wolfgang A1 - Farke, M. A1 - Kalus, Sabine A1 - Nohr, Michael A1 - Jann, Oliver T1 - Determination of formic and acetic acid emissions in indoor air or from building products N2 - Several construction and building materials, including wood, glue and coatings, are possible sources of very volatile organic compounds (VVOCs) and volatile organic compounds (VOCs) like formic and acetic acid. Due to very high air tightness and very low air exchange rates in new buildings concentrations of these harmful substances can increase considerably. To minimize the risk, emissions from building products should be identified and quantified. With the common standard method, this means Tenax® sampling followed by thermal desorption and GC-MS analysis, these acids could not be detected sufficiently. The aim oft this study is the comparison of two different methods for the determination of acetic and formic acid. The sampling of method one, which is usually used for identification and quantification of VOCs, is done in accordance with ISO 16000-6 and ISO 16017-1 on Carbotrap® 202 multi-bed thermal desorption tube by subsequent identification and quantification with GC-MS. Method two is based on sampling on 2,4-dinitrophenylhydrazine (DNPH) cartridges, derivatisation, elution, identification and quantification of the derivatives with LC-MS/MS (liquid chromatography – mass spectrometry/mass spectrometry). N2 - Viele Konstruktions- und Baumaterialien, wie Holz, Kleber und Anstriche, sind mögliche Quellen für leicht flüchtige organische Verbindungen (VVOC) und flüchtige organische Verbindungen (VOC), wie Ameisen- und Essigsäure. Bedingt durch die hohe Dichtigkeit und den damit verbundenen niedrigen Luftwechsel in neuen Gebäuden können die Konzentrationen dieser gesundheitsgefährdenden Substanzen beträchtlich ansteigen. Um das Risiko zu minimieren, sollen Emissionen aus Bauprodukten identifiziert und quantifiziert werden. Mit der üblichen Standardmethode, die auf einer Luftprobenahme auf Tenax® und anschließender Analyse mittels GC-MS basiert, können diese Säuren nicht ausreichend detektiert werden. Ziel dieser Arbeit ist der Vergleich von zwei unterschiedlichen Methoden zur Bestimmung von Essig- und Ameisensäure. Die Luftprobenahme der ersten Methode, die üblicherweise zur Identifizierung und Quantifizierung von VOC genutzt wird, wurde gemäß ISO 16000-6 and ISO 16017-1 auf Carbotrap® 202, ein mit mehreren Adsorbentien gepacktes Thermodesorptionsrohr, mit anschließender Identifikation und Quantifizierung mittels GC-MS durchgeführt. Die zweite Methode basiert auf einer Luftprobenahme mittels 2,4-Dinitrophenylhydrazin-(DNPH)-Kartuschen, Derivatisierung, Elution, Identifikation und Quantifizierung der Derivate mit LC-MS/MS (Flüssigkeitschromatographie – Massenspektometrie/Massenspektometrie). KW - Formic acid KW - Acetic acid KW - VVOCs KW - Air sampling KW - DNPH PY - 2012 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-255911 UR - http://www.gefahrstoffe.de/gest/article.php?data[article_id]=65887 SN - 0949-8036 SN - 0039-0771 SN - 1436-4891 VL - 72 IS - 3 SP - 84 EP - 88 PB - Springer-VDI-Verlag CY - Düsseldorf AN - OPUS4-25591 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chowdhary, S. A1 - Moschner, J. A1 - Mikolajczak, D. J. A1 - Becker, M. A1 - Thünemann, Andreas A1 - Kästner, Claudia A1 - Klemczak, D. A1 - Stegemann, A.-K. A1 - Böttcher, C. A1 - Metrangolo, P. A1 - Netz, R. R. A1 - Koksch, B. T1 - The Impact of Halogenated Phenylalanine Derivatives on NFGAIL Amyloid Formation N2 - The hexapeptide hIAPP22–27 (NFGAIL) is known as a crucial amyloid core sequence of the human islet amyloid polypeptide (hIAPP) whose aggregates can be used to better understand the wild‐type hIAPP′s toxicity to β‐cell death. In amyloid research, the role of hydrophobic and aromatic‐aromatic interactions as potential driving forces during the aggregation process is controversially discussed not only in case of NFGAIL, but also for amyloidogenic peptides in general. We have used halogenation of the aromatic residue as a strategy to modulate hydrophobic and aromatic‐aromatic interactions and prepared a library of NFGAIL variants containing fluorinated and iodinated phenylalanine analogues. We used thioflavin T staining, transmission electron microscopy (TEM) and small‐angle X‐ray scattering (SAXS) to study the impact of side‐chain halogenation on NFGAIL amyloid formation kinetics. Our data revealed a synergy between aggregation behavior and hydrophobicity of the phenylalanine residue. This study introduces systematic fluorination as a toolbox to further investigate the nature of the amyloid self‐assembly process. KW - Small-angle X-ray scattering KW - SAXS KW - Nanoparticle KW - Nanostructure KW - Peptide KW - Amyloid PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-518632 DO - https://doi.org/10.1002/cbic.202000373 VL - 21 IS - 24 SP - 3544 EP - 3554 PB - Wiley CY - Weinheim AN - OPUS4-51863 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Brandl, F. A1 - Thünemann, Andreas A1 - Beuermann, S. T1 - Poly(meth)acrylate-PVDF core–shell particles from emulsion polymerization: preferential formation of the PVDF β crystal phase N2 - A facile and convenient approach for the synthesis of core–shell particles via emulsion polymerization is presented. The shell consists of poly(vinylidene fluoride) (PVDF) and the core of poly(methyl methacrylate) (PMMA), poly(glycidyl methacrylate) (PGMA) or poly(methyl acrylate) (PMA). In a first step, a non-fluorinated (meth)acrylate monomer is polymerized in the emulsion to produce poly(meth)acrylate core particles. Secondly, vinylidene fluoride (VDF) is directly added to the reactor and polymerized for shell formation. Small-angle X-ray scattering (SAXS) was employed to characterize the structure of the core–shell particles. Interestingly, the particles’ core contains fluorinated and non-fluorinated polymers, whereas the shell of the particles consists only of PVDF. The resulting particles with a diameter of around 40 nm show a significantly higher PVDF β phase content than the PVDF homopolymer obtained by emulsion polymerization KW - Small-angle x-ray scattering KW - SAXS KW - Nanopatricle KW - Polymer PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-465910 DO - https://doi.org/10.1039/C8PY01236A SN - 1759-9954 SN - 1759-9962 VL - 9 IS - 44 SP - 5359 EP - 5369 PB - The Royal Society of Chemistry AN - OPUS4-46591 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Liebig, F. A1 - Sarhan, R. M. A1 - Schmitt, C. N. Z. A1 - Thünemann, Andreas A1 - Prietzel, C. A1 - Bargheer, M. A1 - Koetz, J. T1 - Gold Nanotriangles with Crumble Topping and their Influence on Catalysis and Surface‐Enhanced Raman Spectroscopy N2 - By adding hyaluronic acid (HA) to dioctyl sodium sulfosuccinate (AOT)‐stabilized gold nanotriangles (AuNTs) with an average thickness of 7.5±1 nm and an edge length of about 175±17 nm, the AOT bilayer is replaced by a polymeric HA‐layer leading to biocompatible nanoplatelets. The subsequent reduction process of tetrachloroauric acid in the HA‐shell surrounding the AuNTs leads to the formation of spherical gold nanoparticles on the platelet surface. With increasing tetrachloroauric acid concentration, the decoration with gold nanoparticles can be tuned. SAXS measurements reveal an increase of the platelet thickness up to around 14.5 nm, twice the initial value of bare AuNTs. HRTEM micrographs show welding phenomena between densely packed particles on the platelet surface, leading to a crumble formation while preserving the original crystal structure. Crumbles crystallized on top of the platelets enhance the Raman signal by a factor of around 20, and intensify the plasmon‐driven dimerization of 4‐nitrothiophenol (4‐NTP) to 4,4′‐dimercaptoazobenzene in a yield of up to 50 %. The resulting crumbled nanotriangles, with a biopolymer shell and the absorption maximum in the second window for in vivo imaging, are promising candidates for biomedical sensing. KW - SAXS KW - Small-angle X-ray scattering KW - Nanoparticle KW - Gold PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-503977 DO - https://doi.org/10.1002/cplu.201900745 VL - 85 IS - 3 SP - 519 EP - 526 PB - Wiley-VCH Verlag CY - Weinheim AN - OPUS4-50397 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kästner, Claudia A1 - Böhmert, Linda A1 - Braeuning, Albert A1 - Lampen, Alfonso A1 - Thünemann, Andreas T1 - Fate of fluorescence labels - Their adsorption and desorption kinetics to silver nanoparticles N2 - Silver nanoparticles are among the most widely used and produced nanoparticles. Because of their frequent application in consumer products, the assessment of their toxicological potential has seen a renewed importance. A Major difficulty is the traceability of nanoparticles in in vitro and in vivo experiments. Even if the particles are labeled, for example, by a fluorescent marker, the dynamic exchange of ligands often prohibits their spatial localization. Our study provides an insight into the adsorption and desorption kinetics of two different fluorescent labels on silver nanoparticles with a core radius of 3 nm by dynamic light scattering, small-angle X-ray scattering, and fluorescence spectroscopy. We used BSA-FITC and tyrosine as examples for common fluorescent ligands. It is shown that the adsorption of BSA-FITC takes at least 3 days, whereas tyrosine adsorbs immediately. The quantitative amount of stabilizer on the particle surface was determined by fluorescence spectroscopy and revealed that the particles are stabilized by a monolayer of BSA-FITC (corresponding to 20 ± 9 molecules), whereas tyrosine forms a multilayered structure consisting of 15900 ± 200 molecules. Desorption experiments show that the BSA-FITC-stabilized particles are ideally suited for application in in vitro and in vivo experiments because the ligand desorption takes several days. Depending on the BSA concentration in the particles surroundings, the rate constant is k = 0.2 per day or lower when applying first order kinetics, that is, 50% of the BSAFITC molecules are released from the particle’s surface within 3.4 days. For illustration, we provide a first application of the fluorescence-labeled particles in an uptake study with two different commonly used cell lines, the human liver cell model HepG2 and the human intestinal cell model of differentiated Caco-2 cells. KW - Small-angle X-ray scattering KW - SAXS KW - Nanoparticle KW - Silver nanoparticles PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-452166 DO - https://doi.org/10.1021/acs.langmuir.8b01305 SN - 1520-5827 SN - 0743-7463 VL - 34 IS - 24 SP - 7153 EP - 7160 PB - American Chemical Society AN - OPUS4-45216 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Saloga, Patrick E. J. A1 - Smales, Glen Jacob A1 - Clark, Adam H. A1 - Thünemann, Andreas T1 - Zinc Phosphate Nanoparticles Produced in Saliva N2 - This paper reports the formation of zinc phosphate nanoparticles from the artificial digestion of zinc chloride. Initially, the formation of amorphous primary particles with a mean radius of 1.1 nm is observed, alongside the formation of larger, protein stabilized aggregates. These aggregates, with a radius of gyration of 37 nm, are observed after 5 minutes of exposure to artificial saliva and are shown to be colloidally stable for a minimum time of two weeks. The initially formed primary particles are thought to consist of amorphous zinc phosphate, which is then transformed into crystalline Zn3(PO4)2·4H2O over the course of two weeks. Our results demonstrate that the interaction of inorganic salts with bodily fluids can induce the formation of de novo nanoparticles, which in turn, provides insights into how zinc‐enriched foods may also facilitate the formation of nanoparticles upon contact with saliva. As such, this may be considered as an undesirable (bio)mineralization. KW - SAXS KW - Digestion KW - Zinc phosphate PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-514239 DO - https://doi.org/10.1002/ejic.202000521 IS - 38 SP - 3654 EP - 3661 PB - Wiley-VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-51423 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Saloga, Patrick E. J. A1 - Kästner, Claudia A1 - Thünemann, Andreas T1 - High-speed but not magic: Microwave-assisted synthesis of ultra-small silver nanoparticles N2 - Reaction procedures have been improved to achieve higher yields and shorter reaction times: one possibility is the usage of microwave reactors. In the literature, this is under discussion, for example, nonthermal effects resulting from the microwave radiation are claimed. Especially for the synthesis of nanomaterials, it is of crucial importance to be aware of influences on the reaction pathway. Therefore, we compare the syntheses of ultra-small silver nanoparticles via conventional and microwave heating. We employed a versatile one-pot polyol synthesis of poly(acrylic acid)-stabilized silver nanoparticles, which display superior catalytic properties. No microwave-specific effects in terms of particle size distribution characteristics, as derived by small-angle X-ray scattering and dynamic light scattering, are revealed. Because of the characteristics of a closed system, microwave reactors give access to elevated temperatures and pressures. Therefore, the speed of particle formation can be increased by a factor of 30 when the reaction temperature is increased from 200 to 250 °C. The particle growth process follows a cluster coalescence mechanism. A postsynthetic incubation step at 250 °C induces a further growth of the particles while the size distribution broadens. Thus, utilization of microwave reactors enables an enormous decrease of the reaction time as well as the opportunity of tuning the particle size. Possibly, decomposition of the stabilizing ligand at elevated temperatures results in reduced yields. A compromise between short reaction times and high yields can be found at a temperature of 250 °C and a corresponding reaction time of 30 s. KW - Silver nanoparticles KW - SAXS KW - Small-angle X-ray scattering KW - Microwave synthesis PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-437028 DO - https://doi.org/10.1021/acs.langmuir.7b01541 SN - 0743-7463 SN - 1520-5827 VL - 34 IS - 1 SP - 147 EP - 153 PB - American Chemical Society CY - Washington, D.C. AN - OPUS4-43702 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kästner, Claudia A1 - Saloga, Patrick E. J. A1 - Thünemann, Andreas T1 - Kinetic monitoring of glutathione-induced silver nanoparticle disintegration N2 - We report on etching of polyacrylic acid-stabilised silver nanoparticles in the presence of glutathione (GSH). The initial particles with a radius of 3.2 nm and consisting of ∼8100 silver atoms dissolve in a two-step reaction mechanism while in parallel smaller silver particles with a radius of 0.65 nm and consisting of 60 to 70 silver atoms were formed. The kinetics of the etching of the initial particles, accompanied by formation of smaller silver particles was interpreted based on in situ, time-resolved small-angle X-ray scattering (SAXS) experiments. KW - Small-angle X-ray scattering KW - SAXS KW - Silver nanoparticles PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-452464 DO - https://doi.org/10.1039/c8nr02369g SN - 2040-3372 VL - 10 IS - 24 SP - 11485 EP - 11490 PB - The Royal Society of Chemistry AN - OPUS4-45246 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chowdhary, S. A1 - Schmidt, R. F. A1 - Sahoo, A. K. A1 - tom Dieck, T. A1 - Hohmann, T. A1 - Schade, B. A1 - Brademann-Jock, Kerstin A1 - Thünemann, Andreas A1 - Netz, R. R. A1 - Gradzielski, M. A1 - Koksch, B. T1 - Rational design of amphiphilic fluorinated peptides: Evaluation of self-assembly properties and hydrogel formation N2 - Advanced peptide-based nanomaterials composed of self-assembling peptides (SAPs) are of emerging interest in pharmaceutical and biomedical applications. The introduction of fluorine into peptides, in fact, offers unique opportunities to tune their biophysical properties and intermolecular interactions. In particular, the degree of fluorination plays a crucial role in peptide engineering as it can be used to control the characteristics of fluorine-specific interactions and, thus, peptide conformation and self-assembly. Here, we designed and explored a series of amphipathic peptides by incorporating the fluorinated amino acids (2S)-4-monofluoroethylglycine (MfeGly), (2S)-4,4-difluoroethylglycine (DfeGly) and (2S)-4,4,4-trifluoroethylglycine (TfeGly) as hydrophobic components. This approach enabled studying the impact of fluorination on secondary structure formation and peptide self-assembly on a systematic basis. We show that the interplay between polarity and hydrophobicity, both induced differentially by varying degrees of side chain fluorination, does affect peptide folding significantly. A greater degree of fluorination promotes peptide fibrillation and subsequent formation of physical hydrogels in physiological conditions. Molecular simulations revealed the key role played by electrostatically driven intra-chain and inter-chain contact pairs that are modulated by side chain fluorination and give insights into the different self-organization behaviour of selected peptides. Our study provides a systematic report about the distinct features of fluorinated oligomeric peptides with potential applications as peptide-based biomaterials. KW - Small-angle X-ray scattering KW - SAXS KW - Amyloid PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-553504 DO - https://doi.org/10.1039/D2NR01648F SN - 2040-3364 VL - 14 IS - 28 SP - 10176 EP - 10189 PB - Royal Society of Chemistry AN - OPUS4-55350 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Navarro, L. A1 - Thünemann, Andreas A1 - Yokosawa, T. A1 - Spiecker, E. A1 - Klinger, D. T1 - Regioselective Seeded Polymerization in Block Copolymer Nanoparticles: Post-Assembly Control of Colloidal Features N2 - Post-assembly modifications are efficient tools to adjust colloidal features of block copolymer (BCP) particles. However, existing methods often address particle shape, morphology, and chemical functionality individually. For simultaneous control, we transferred the concept of seeded polymerization to phase separated BCP particles. Key to our approach is the regioselective polymerization of (functional) monomers inside specific BCP domains. This was demonstrated in striped PS-b-P2VP ellipsoids. Here, polymerization of styrene preferably occurs in PS domains and increases PS lamellar thickness up to 5-fold. The resulting asymmetric lamellar morphology also changes the particle shape, i.e., increases the aspect ratio. Using 4-vinylbenzyl azide as co-monomer, azides as chemical functionalities can be added selectively to the PS domains. Overall, our simple and versatile method gives access to various multifunctional BCP colloids from a single batch of pre-formed particles. KW - Small-angle X-ray scattering KW - SAXS KW - Nanostructure KW - Polymer KW - Nanoparticle PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-557246 DO - https://doi.org/10.1002/anie.202208084 SN - 1433-7851 VL - 61 IS - 35 SP - 1 EP - 11 PB - Wiley CY - Weinheim AN - OPUS4-55724 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Paul, M. B. A1 - Fahrenson, C. A1 - Givelet, L. A1 - Herrmann, T. A1 - Loescher, K. A1 - Böhmert, L. A1 - Thünemann, Andreas A1 - Braeuning, A. A1 - Sieg, H. T1 - Beyond microplastics ‑ investigation on health impacts of submicron and nanoplastic particles after oral uptake in vitro N2 - The continuously increasing use of plastics is supposed to result in a rising exposure of MNPs to humans. Available data on human health risks of microplastics after oral uptake increased immensely in the past years and indicates very likely only low risks after oral consumption. Concerning nanoplastics, uptake, transport and potential adverse effects after oral uptake are less well understood. This study aims to investigate differences between microplastic particles and particles in the submicron- and nanoscaled size derived from food-relevant polymers with a particle size range consistent with higher potential for cellular uptake, fate, and effects when applied to human intestinal and liver cells. This work includes the development of cellular and subcellular detection methods for synthetic polymeric particles in the micro- and nanometer-range, using Scanning Electron Microscopy, Small-Angle X-ray and Dynamic Light Scattering methods, Asymmetric Flow Field Flow Fractionation, octanol-water fractionation, fluorescence microscopy and flow cytometry. Polylactic acid (250 nm and 2 μm (polydisperse)), melamine formaldehyde (366 nm) and polymethylmethacrylate (25 nm) were thoroughly characterized. The submicro- and nanoplastic test particles showed an increased uptake and transport quantity through intestinal cells. Both types of particles resulted in observed differences of uptake behavior, most likely influenced by different lipophilicity, which varied between the polymeric test materials. Toxic effects were detected after 24 h only in overload situations for the particles in the submicrometer range. This study provides further evidence for gastrointestinal uptake of submicro- and nanoplastics and points towards differences regarding bioavailability between microplastics and smaller plastic particles that may result following the ingestion of contaminated food and beverages. Furthermore, the results reinforce the importance for studying nanoplastics of different materials of varying size, surface properties, polymer composition and hydrophobicity. KW - Small-angle X-ray scattering KW - SAXS KW - nanoparticle PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-550741 DO - https://doi.org/10.1186/s43591-022-00036-0 VL - 2 SP - 1 EP - 19 PB - Springer Nature AN - OPUS4-55074 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Navarro, L. A1 - Thünemann, Andreas A1 - Klinger, D. T1 - Solvent Annealing of Striped Ellipsoidal Block Copolymer Particles: Reversible Control over Lamellae Asymmetry, Aspect Ratio, and Particle Surface N2 - Solvent annealing is a versatile tool to adjust the shape and morphology of block copolymer (BCP) particles. During this process, polar solvents are often used for block-selective swelling. However, such water-miscible solvents can induce (partial) solubilization of one block in the surrounding aqueous medium, thus, causing complex structural variations and even particle disassembly. To reduce the complexity in morphology control, we focused on toluene as a nonpolar polystyrene-selective solvent for the annealing of striped polystyrene-b-poly(2-vinylpyridine) (PS-b-P2VP) ellipsoids. The selective stretching of PS chains produces unique asymmetric lamellae structures, which translate to an increase in the particle aspect ratio after toluene evaporation. Complete reversibility is achieved by changing to chloroform as a nonselective solvent. Moreover, surfactants can be used to tune block-selective wetting of the particle surface during the annealing; for example, a PS shell can protect the internal lamellae structure from disassembly. Overall, this versatile postassembly process enables the tailoring of the structural features of striped colloidal ellipsoids by only using commercial BCPs and solvents. KW - Small-angle X-ray scattering KW - SAXS KW - Nanoparticle KW - Polymer PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-543731 DO - https://doi.org/10.1021/acsmacrolett.1c00665 VL - 11 IS - 3 SP - 319 EP - 335 PB - American Chemical Society AN - OPUS4-54373 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Voss, L. A1 - Hoche, E. A1 - Stock, V. A1 - Böhmert, L. A1 - Braeuning, A. A1 - Thünemann, Andreas A1 - Sieg, H. T1 - Intestinal and hepatic effects of iron oxide nanoparticles N2 - Iron oxide nanoparticles gain increasing attention due to their broad industrial use. However, safety concerns exist since their effects on human cells are still under investigation. The presence of iron oxide nanoparticles in the food pigment E172 has been shown recently. Here, we studied four iron oxide nanoparticles, one food pigment E172 and the ionic control FeSO4 regarding dissolution in biological media, uptake and transport, and cellular effects in vitro in human intestinal Caco-2 and HepaRG hepatocarcinoma cells. The iron oxide nanoparticles passed the gastrointestinal passage without dissolution and reached the intestine in the form of particles. Minor uptake was seen into Caco-2 cells but almost no transport to the basolateral site was detected for any of the tested particles. HepaRG cells showed higher particle uptake. Caco-2 cells showed no alterations in reactive oxygen species production, apoptosis, or mitochondrial membrane potential, whereas two particles induced apoptosis in HepaRG cells, and one altered mitochondrial membrane potential at non-cytotoxic concentrations. No correlation between physicochemical particle characteristics and cellular effects was observed, thus emphasizing the Need for case-by-case assessment of iron oxide nanoparticles. KW - Nanoparticles PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-521651 DO - https://doi.org/10.1007/s00204-020-02960-7 VL - 95 IS - 3 SP - 895 EP - 905 PB - Springer AN - OPUS4-52165 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Saloga, Patrick E. J. A1 - Rybak, Tina A1 - Thünemann, Andreas T1 - Microwave-Assisted Synthesis of ZnO Nanoparticles: Phase Transfer to Water N2 - Herein, a simple one-pot procedure is reported to obtain aqueous zinc oxide (ZnO) nanoparticle dispersions from ZnO nanoparticles dispersed in cyclohexane. In the process, polyoxyethylene (20) sorbitan monooleate (polysorbate 80, Tween 80) functions as a phase transfer agent and colloidal stabilizer. The particles grow in a defined manner during the transfer, presumably via coalescence. The final particle radii are tuneable in the range from 2.3 ± 0.1 nm to 5.7 ± 0.1 nm depending on the incubation time of the dispersion at 90 °C. Small-angle X-ray scattering is employed to determine the particle radius distributions before and after phase transfer. The larger ZnO particle radii are associated with a redshift of the optical bandgap and luminescence emission, as expected for semiconductor nanoparticles. The particles presented here exhibit a relative size distribution width of 20%, rendering them attractive for applications in, e.g., biology or catalysis. The latter application is demonstrated at the photocatalytic degradation of methylene blue dye. KW - SAXS KW - Small-angle X-ray scattering KW - nanoparticle PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-551502 DO - https://doi.org/10.1002/adem.202101276 VL - 24 IS - 6 SP - 1 EP - 7 PB - Wiley AN - OPUS4-55150 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Paul, Maxi B. A1 - Böhmert, Linda A1 - Thünemann, Andreas A1 - Loeschner, Katrin A1 - Givelet, Lucas A1 - Fahrenson, Christoph A1 - Braeuning, Albert A1 - Sieg, Holger T1 - Influence of artificial digestion on characteristics and intestinal cellular effects of micro-, submicro- and nanoplastics N2 - The production of plastics is rising since they have been invented. Micro, submicro- and nanoplastics are produced intentionally or generated by environmental processes, and constitute ubiquitous contaminants which are ingested orally by consumers. Reported health concerns include intestinal translocation, inflammatory response, oxidative stress and cytotoxicity. Every digestive milieu in the gastrointestinal tract does have an influence on the properties of particles and can cause changes in their effect on biological systems. In this study, we subjected plastic particles of different materials (polylactic acid, polymethylmethacrylate, melamine formaldehyde) and sizes (micro- to nano-range) to a complex artificial digestion model consisting of three intestinal fluid simulants (saliva, gastric and intestinal juice). We monitored the impact of the digestion process on the particles by performing Dynamic Light Scattering, Scanning Electron Microscopy and Asymmetric Flow Field-Flow Fractionation. An in vitro model of the intestinal epithelial barrier was used to monitor cellular effects and translocation behavior of (un)digested particles. In conclusion, artificial digestion decreased cellular interaction and slightly increased transport of all particles across the intestinal barrier. The interaction with organic matter resulted in clear differences in the agglomeration behavior. Moreover, we provide evidence for polymer-, size- and surface-dependent cellular effects of the test particles. KW - Toxicology KW - Nanoparticles KW - Dynamic Light Scattering KW - Nanoplastics KW - Microplastics KW - Reference Method KW - Reference Material PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-593947 DO - https://doi.org/10.1016/j.fct.2023.114423 SN - 0278-6915 VL - 184 SP - 1 EP - 16 PB - Elsevier B.V. AN - OPUS4-59394 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sieg, Holger A1 - Schaar, Caroline A1 - Fouquet, Nicole A1 - Böhmert, Linda A1 - Thünemann, Andreas A1 - Braeuning, Albert T1 - Particulate iron oxide food colorants (E 172) during artificial digestion and their uptake and impact on intestinal cells N2 - Iron oxide of various structures is frequently used as food colorant (E 172). The spectrum of colors ranges from yellow over orange, red, and brown to black, depending on the chemical structure of the material. E 172 is mostly sold as solid powder. Recent studies have demonstrated the presence of nanoscaled particles in E 172 samples, often to a very high extent. This makes it necessary to investigate the fate of these particles after oral uptake. In this study, 7 differently structured commercially available E 172 food colorants (2 x Yellow FeO(OH), 2 x Red Fe2O3, 1 x Orange Fe2O3 + FeO(OH) and 2 x Black Fe3O4) were investigated for particle dissolution, ion release, cellular uptake, crossing of the intestinal barrier and toxicological impact on intestinal cells. Dissolution was analyzed in water, cell culture medium and artificial digestion fluids. Small-angle X-ray scattering (SAXS) was employed for determination of the specific surface area of the colorants in the digestion fluids. Cellular uptake, transport and toxicological effects were studied using human differentiated Caco-2 cells as an in vitro model of the intestinal barrier. For all materials, a strong interaction with the intestinal cells was observed, albeit there was only a limited dissolution, and no toxic in vitro effects on human cells were recorded. KW - Toxicology KW - Nanoparticles KW - Small-angle X-ray scattering KW - SAXS PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-593935 DO - https://doi.org/10.1016/j.tiv.2024.105772 VL - 96 SP - 1 EP - 12 PB - Elsevier BV AN - OPUS4-59393 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hildebrandt, Jana A1 - Taubert, Andreas A1 - Thünemann, Andreas T1 - Synthesis and Characterization of Ultra‐Small Gold Nanoparticles in the Ionic Liquid 1‐Ethyl‐3‐methylimidazolium Dicyanamide, [Emim][DCA] N2 - AbstractWe report on gold clusters with around 62 gold atoms and a diameter of 1.15±0.10 nm. Dispersions of the clusters are long‐term stable for two years at ambient conditions. The synthesis was performed by mixing tetrachloroauric acid (HAuCl4 ⋅ 3 H2O) with the ionic liquid 1‐ethyl‐3‐methylimidazolium dicyanamide ([Emim][DCA]) at temperatures of 20 to 80 °C. Characterization was performed with small‐angle X‐ray scattering (SAXS), UV‐Vis spectroscopy, and MALDI‐TOF mass spectrometry. A three‐stage model is proposed for the formation of the clusters, in which cluster growth from gold nuclei takes place according to the Lifshitz‐Slyozov‐Wagner (LSW) model followed by oriented attachment to form colloidal stable clusters. KW - Reference materials KW - SAXS KW - Gold KW - Nanoparticle KW - Small-angle X-ray scattering KW - Ionic liquid PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-588203 DO - https://doi.org/10.1002/open.202300106 SN - 2191-1363 VL - 44 SP - 1 EP - 19 PB - Wiley AN - OPUS4-58820 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hildebrandt, Jana A1 - Thünemann, Andreas T1 - Aqueous Dispersions of Polypropylene: Toward Reference Materials for Characterizing Nanoplastics N2 - Microplastics and nanoplastics pollute the natural environment all over the world, but the full extent of the hazards posed by this waste is unclear. While research on microplastics is well advanced, little work has been done on nanoplastics. This discrepancy is mainly due to the lacking ability to detect nanoplastics in biologically and environmentally relevant matrices. Nanoplastics reference materials can help the development of suitable methods for identifying and quantifying nanoplastics in nature. The aim is to synthesize nanoplastics made from one of the most commonly used plastics, namely polypropylene. An easy way to produce long-term stable aqueous dispersions of polypropylene nanoparticles (nano polypropylene) is reported. The nanoplastic particles, prepared by mechanical breakdown, show a mean hydrodynamic diameter of D h = 180.5 ± 5.8 nm and a polydispersity index of PDI = 0.084 ± 0.02. No surfactant is needed to obtain dispersion which is stable for more than 6 months. The colloidal stability of the surfactant-free nano polypropylene dispersions is explained by their low zeta potential of 𝜻 = −43 ± 2 mV. KW - Nanoparticles KW - Reference Material KW - Nanoplastics PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-571799 DO - https://doi.org/10.1002/marc.202200874 SN - 1022-1336 VL - 44 IS - 6 SP - 1 EP - 15 PB - Wiley-VCH CY - Weinheim AN - OPUS4-57179 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hörmann, Anja Franziska T1 - STOP and Scatter N2 - We present first X-ray scattering results for the Horizon Europe project "Surface Transfer of Pathogens" (STOP) and an outlook regarding X-ray scattering methods on thin films, which are under development at the MOUSE. T2 - M17 full project meeting - Surface Transfer of Pathogens (STOP) CY - EMPA, St. Gallen, Switzerland DA - 18.01.2024 KW - X-ray Scattering KW - Grazing incidence PY - 2024 AN - OPUS4-62723 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hörmann, Anja Franziska T1 - Next Level Grazing Incidence: Let the Standardization Begin N2 - Reproducibility of experiments is something most natural scientists would consider important. However, how do we know experiments are comparable between instruments without explicitly disclosing, tracking and discussing instrument calibration and data processing methods? At SXNS17 we would like to introduce our standardization initiative to the Grazing Incidence Small-Angle Scattering (GISAS) community and gather initial feedback and perhaps contributors before we proceed further. From the point of view of development of a new lab GISAXS setup at BAM (Berlin, Germany), we propose a draft autoalignment and calibration routine. Together with the GISAS community, we would like to further develop this routine into a standard. On that basis, agreed-upon methods for data treatment could be the next step for the future and perhaps an organization like the Open Reflectometry Standards Organisation . We begin with a survey of hardware in use around the world, an area we are not planning to address in terms of standardization but which nonetheless provides the practical background for our efforts. We assume availability of pitch, roll, y and z motions, those may be present in the form of a stack of stages, a hexapod, or even a robot arm. All of these can be used for GISAS, but specifications such as backlash direction and minimum incremental motion need to be considered when it comes to resolution and repeatability of experiments. We ask for your help in gathering information on sample stages and holders and would like to present the results at the International Small-Angle Scattering Conference (SAS2024) in November 2024. We believe this an important step to ensure any developed standard can work for everyone in the end. Inspired by work for Grazing Incidence X-ray Diffraction one of our goals is to estimate and propagate uncertainties from stage motions to scattering vector q (compare for Small-Angle X-ray Scattering). Further ideas for standardization include the use of reflectometry in choosing angles of incidence and, perhaps more importantly, data corrections. T2 - Surface X-ray and Neutron Scattering 17 (SXNS17) CY - EPN, Grenoble, France DA - 15.07.2024 KW - Grazing incidence scattering KW - Sample alignment KW - Community survey KW - Calibration PY - 2024 AN - OPUS4-62724 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Theiler, Geraldine A1 - Gradt, Thomas T1 - Friction and wear characteristics of polymers in gaseous and liquid hydrogen N2 - The tribological characteristics of pure and graphite filled polymers were investigated in gaseous hydrogen at ambient temperatures and in LH2 at -253°C. It could be shown that the tribological properties of PI and PEEK materials is related to the formation of a transfer film. The influence of both hydrogen and cryogenic temperatures will be discussed in the presentation. T2 - 21th International Colloquium Tribology CY - Stuttgart/Ostfildern, Germany DA - 09.11.2018 KW - Friction KW - Wear KW - Hydrogen KW - PEEK PY - 2018 SP - 1 EP - 2 AN - OPUS4-43903 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weihnacht, V. A1 - Brückner, A. A1 - Theiler, Geraldine A1 - Gradt, Thomas T1 - MoS2/ta-C-Kombinationsschichten hergestellt durch Laser-Arc-Technologie - Hochwertige Gleitschichten für extreme Umgebungen T1 - MoS2/ta-C coatings produced by laser-arc-technology N2 - Mittels lasergesteuerter gepulster Vakuumbogentechnologie (Laser-Arc) wurde eine reihe von reinen MoS2-Schichten sowie Kombinationsschichten aus MoS2 und tetraedrischem amorphen Kohlenstoff (ta-C) hergestellt. Mit diesen Schichtvarianten erfolgten tribologische Tests im Vakuum sowie in Atmosphäre. Dabei wurden im Hochvakuum reibungskoeffizienten bis zu 0,005 gemessen. Durch die Verwendung einer ta-C unterschicht konnte eine Lebensdauer von über 5×105 Lastzyklen erreicht werden. Zudem erwies sich diese unterschicht als vorteilhaft für das tribologische Verhalten der MoS2/ta-C Schichten unter atmosphärischen Bedingungen. N2 - A series of MoS2 and combined MoS2/ta-C coatings were prepared by lasercontrolled arc evaporation (Laser-Arc) in order to study the tribological coating behaviour under vacuum and atmospheric conditions. Very low friction coefficients down to 0.005 were measured under high vacuum. By using a ta-C underlayer beneath the MoS2 a increased lifetime up to 5×105 load cycles could be obtained. Also under atmospheric conditions the underlayer had a beneficial effect on coating performance. KW - MoS2 KW - ta-C Schichten KW - Reibung KW - Verschleiß KW - Vakuum Umgebungen PY - 2012 DO - https://doi.org/10.1002/vipr.201200500 SN - 0947-076X SN - 1522-2454 VL - 24 IS - 5 SP - 17 EP - 23 PB - Wiley-VCH Verl. CY - Weinheim AN - OPUS4-27207 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kröll, Mirco T1 - Harmonising Tribotests of Polymers in Hydrogen N2 - This talk harmonised methods to investigate friction and wear of commercial and experimental polymer compounds in hydrogen using several tribometers. T2 - Surface Ventures - Symposium on Hydrogen Tribology CY - Online meeting DA - 31.07.2025 KW - Hydrogen KW - Polymers KW - Tribometer KW - Wear KW - Coefficient of Friction KW - Interlaboratory comparison KW - Comparability KW - Harmonisation KW - Standardisation KW - Tribology KW - Oil-coupled compounds KW - FAIR data KW - Database KW - i-TRIBOMAT PY - 2025 AN - OPUS4-63838 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hewel, M. A1 - Siemann, U. A1 - Smarsly, B. A1 - Stribeck, A. A1 - Thünemann, Andreas T1 - Nachruf auf Wilhelm Ruland N2 - Mit Prof. Dr. Wilhelm Ruland starb am 3. Februar 2021 einer der letzten großen Wissenschaftler, welche die Streutheorie nach dem Zweiten Weltkrieg vorangetrieben haben. Sein zentrales Thema war die Streuung an weicher Materie. Hier lieferte er bis ins hohe Alter grundlegende Beiträge, die den Stellenwert seines Leitspruchs demonstrieren: Nichts ist praktischer als eine gute Theorie. KW - SAXS PY - 2021 VL - 20 IS - 4 SP - 50 EP - 50 PB - Wiley AN - OPUS4-52413 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thünemann, Andreas T1 - Challenges of synthesis and analysis of core-shell nanoparticles for reference materials N2 - Core-shell nanoparticles are widespread in nature, industrial applications and nanotechnology research. Facile ways of modern synthesis will be discussed and possibilities to reveal their structures with small-angle X-ray scattering (SAXS). A recent review on using block copolymer templates as one of the most reliable routes for tuning size and shape of nanoparticles is provided by Li et al.1 Ferritin and apoferritin are archetypical examples for protein-based core-shell nanoparticles. Their structures are easily accessed by synchrotron SAXS2 but also with commercial instruments and allow fast performance tests.3 SASfit4 is a suitable program tool based on classical curve fitting and McSAS5 is a complementary program based on a Monte Carlo technique. Detailed refinements of SAXS data evaluation are on the way for better data analysis.6 A sub nanometer resolution is state-of-the-art for quantification of the size distribution of polyacrylic acid stabilized silver nanoparticles.3 Such particles are useful in catalysis.7 It was observed that the catalytic activity can be tuned easily by varying the shell material of the particles. T2 - NanoWorkshop 2018 (Workshop on reference nanomaterials, current situation and needs: development, measurement, standardization) CY - Berlin, Germany DA - 14.05.2018 KW - Small-angle X-ray scattering KW - SAXS KW - Nanoparticle PY - 2018 AN - OPUS4-44903 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Saloga, Patrick E. J. T1 - Microwave-assisted high-speed silver nanoparticle synthesis N2 - Ever since increasing a reaction’s yield while shortening the reaction time is the main objective in synthesis optimization. Microwave reactors meet these demands. In literature however their usage is under discussion due to claims of the existence of non-thermal effects resulting from the microwave radiation. Especially for nano-reference-material syntheses it is of crucial importance to be aware of influences on the reaction pathway. Therefore, we compare ultra-small silver nanoparticles with mean radii of 3 nm, synthesized via conventional and microwave heating. We employed a versatile one-pot polyol synthesis of poly(acrylic acid) (PAA) stabilized silver nanoparticles, which display superior catalytic properties. No microwave specific effects in terms of particle size distribution characteristics, as derived by small-angle X-ray scattering (SAXS) and dynamic light scattering (DLS), are revealed. Due to the microwave reactor’s characteristics of a closed system, syntheses can be carried out at temperatures beyond the solvent’s boiling point. Particle formation was accelerated by a factor of 30 by increasing the reaction temperature from 200 °C to 250 °C. The particle growth process follows a cluster coalescence mechanism. A post-synthetic incubation step at 250 °C induces a further growth of the particles while the size distribution broadens. Thus, utilization of microwave reactors enables an enormous decrease of the reaction time as well as the opportunity of tuning the particles’ size. Possibly, decomposition of the stabilizing ligand at elevated temperatures results in reduced yields. A temperature of 250 °C and a corresponding reaction time of 30 s represent a compromise between short reaction times and high yields. T2 - NanoWorkshop 2018 (Workshop on Reference Nanomaterials. Current situation and needs: development, measurement, standardization) CY - Berlin, Germany DA - 14.05.2016 KW - SAXS KW - Microwave synthesis KW - Silver nanoparticles PY - 2018 AN - OPUS4-44904 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gradt, Thomas T1 - Polmeric materials for tribosystems in cryogenic liquefied natural gas (LNG) N2 - In order to test the suitability of polymers for LNG service, the tribological behaviour of materials based on PEEK, PTFE, PI and UHMW-PE sliding against CrNi steel was investigated. T2 - 59. Tribologie-Fachtagung CY - Goettingen, Germany DA - 24.09.2018 KW - CNG KW - LNG KW - Polymers KW - Friction PY - 2018 AN - OPUS4-46183 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nattuveettil, Keerthana T1 - Enhanced safety by optimisingHydrogen Sensor Network N2 - Future Hydrogen Refuelling Stations (HRS) will be equipped with their own photovoltaic power system and electrolyser, placed in a container, for an independent local generation of green hydrogen. Focusing on public safety, there is a need for understanding the dynamics of hydrogen concentration in such an electrolyser unit. Specifically, it involves studying the behaviour of hydrogen concentration over time as it increases during release or hydrogen leak and decreases because of losses, i.e. the leak from the container to the surroundings. T2 - 17. Dresdner Sensor Symposium CY - Dresden, Germany DA - 25.11.2024 KW - Sensor Network KW - Hydrogen safety KW - QI-Digital PY - 2024 UR - https://www.ama-science.org/proceedings/details/5814 DO - https://doi.org/10.5162/17dss2024/P37 AN - OPUS4-62257 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Friedrich, K. A1 - Theiler, Geraldine A1 - Klein, P. ED - Sinha, S. K. T1 - Chapter 9: Polymer composites for tribological applications in a range between liquid helium and room temperature N2 - This chapter deals with the development of polyetheretherketone (PEEK) and polytetrafluoroethylene (PTFE)-based composites, optimized for low friction and low wear performance under extreme environments. It is demonstrated that the incorporation of a harder polymer component into PTFE (such as PEEK particles), a short fiber reinforcement (e.g. carbon fibers (CFs)) and internal lubricants (e.g. PTFE particles) helps to reduce the friction and to improve the wear resistance over a very wide temperature range. KW - Polymer composites KW - Friction KW - Wear KW - Cryogenic temperature PY - 2018 SN - 978-981-3227-78-1 SN - 978-981-3227-80-4 SP - 307 EP - 343 PB - World Scientific Publishing Co. Pte. Ltd. AN - OPUS4-46321 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hausberger, A. A1 - Major, Z. A1 - Theiler, Geraldine A1 - Gradt, Thomas A1 - Schwarz, T. T1 - Investigation on the friction and wear behaviour of thermoplastic polyurethanes by controlling the adhesion and deformation part of friction N2 - In this work, unfilled and graphite filled TPU materials were used to investigate the contribution of the adhesion and deformation component of friction. Pin-on-Disc tests were conducted in the air and under vacuum condition by using different surface roughness. T2 - 6. European Conference on Tribology CY - Ljubljana, Slovenia DA - 07.06.2017 KW - TPU KW - Friction KW - Wear KW - Adhesion KW - Deformation KW - Vacuum PY - 2017 SP - 4.02 - 1 EP - 4.02 - 2 AN - OPUS4-40763 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thünemann, Andreas T1 - SAXS for the development of reference materials: Silver nanoparticles, a case study N2 - Today there are hundreds of products available containing silver in form of nanoparticles, so-called nanosilver. This situation and the foreseeable future growing market of nanosilver will supposedly cause an increased release of silver into the environment. In this way, silver can be also incorporated into the human body and accumulated in different organs, which can be toxic or at least an unknown risk to human health. For these reasons, it is important to constantly study materials containing silver nanoparticles, their production, application in products and technical processes, dissemination of silver nanoparticles in the environment, and effects on humans and nature. The state-of-the-art nanoparticle size and concentration characterization are illustrated in an extensive interlaboratory comparison. To guarantee the traceability of measurements and to secure the comparison of results of different analytical methods, reference materials (RM) and certified reference materials (CRM) are essential. As a case study, the objective of the presented project was to provide an aqueous suspension of silver nanoparticles as a reference material with a nominal diameter below 10 nm for application in the determination of the size and concentration of nanoparticles in an aqueous surrounding. Measurands are the particles’ diameter D, size distribution width σ, number density N, and concentration c. Target uncertainties, defined as one sigma of the measurand values, are 5% for D, 10% for σ, 20% for N, and 20% for c. The certification was carried out based on ISO 17867 and the relevant ISO-Guides to produce reference material. The process of using SAXS as a reliable method for testing homogeneity and short-term and long-term stability of the material is reported. The particle preparation is described in detail so that the user can carry out the steps of synthesis and characterization in his own laboratory if required. Optionally, one can also contact the author for the provision of the silver nanoparticles. Detailed information can be found elsewhere (BAM Certification Reports, BAM-N008 (2022)). T2 - SAXS excites CY - Graz, Austria DA - 04.04.2023 KW - Nanoparticles KW - SAXS KW - Nanosilver KW - Small-angle x-ray scattering PY - 2023 AN - OPUS4-57283 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Prewitz, Marc T1 - Glaskapillaren für die Wasserstoffhochdruckspeicherung N2 - Wasserstoff spielt eine wichtige Rolle im Bereich der erneuerbaren Energien. Um die hohe gravimetrische Energiedichte auszunutzen, bietet sich die die Hochdruckspeicherung an. Um die theoretische Festigkeit, die geringe Wasserstoffpermeabilität vom Werkstoff „Glas“ und das Wissen von Griffith auszunutzen, sollten Glaskapillaren zum Einsatz kommen. Glas bietet diverse Möglichkeiten solche Kapillaren anzuordnen. Es beginnt bei der Bündelung von Einzelkapillaren und geht bis hin zu ganzen Strukturen. Allerdings stellt sich auch die Frage wie die Berstdruckfestigkeit optimal ausgenutzt und dabei noch die Permeation und das mechanische Langzeitverhalten beachtet werden kann. Ziel dieser Arbeit ist es, die wichtigen Einzelkomponenten diesbezüglich zu untersuchen und einen Langzeitspeicher mithilfe von Simulationen auszulegen. T2 - Fachausschuss I der DGG CY - Würzburg, Germany DA - 09.03.2016 KW - Wasserstoff KW - Hochdruckspeicherung KW - Glaskapillaren PY - 2016 AN - OPUS4-38389 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ried, Peter T1 - H2-permeability and burst pressure of glass capillaries N2 - This publication deals with the topics: pressure loading, permeability and burst pressure T2 - Intern. Con. on Glass ICG 2010 CY - Bahia, Brazil DA - 20.09.2010 KW - Pressure loading KW - Permeability KW - Burst pressure PY - 2010 N1 - Geburtsname von Kluge, Martin: Beckmann-Kluge, M. - Birth name of Kluge, Martin: Beckmann-Kluge, M. AN - OPUS4-22296 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gradt, Thomas T1 - Tribological properties of polymer composites for applications in LNG environment N2 - In a first test series, the friction and wear properties of 6 polymeric candidate materials for application in LNG tribosystems were tested. The most favorable properties showed PTFE composite, filled with carbon fibers and PEEK, which showed low and stable friction and a wear coefficient in the order of 10-7 mm3N-1m-1. PTFE containing PEEK composites seem to be also appropriate for LNG applications. Admixtures of graphite as solid lubricant result in lower wear. Contrary, a lubricating mechanism of MoS2 was not observed. The PI-materials showed comparatively high friction and medium wear. T2 - 21th International Colloquium Tribology CY - Stuttgart/Ostfildern, Germany DA - 09.01.2018 KW - Tribology KW - PEEK KW - PTFE composite KW - Friction PY - 2018 AN - OPUS4-43899 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Prewitz, Marc A1 - Müller, Ralf A1 - Marotzke, Christian A1 - Holtappels, Kai T1 - Characterization of glass capillary storage modules considering permeability and mechanical stress via finite elements N2 - Glass capillaries are potential candidates for long term hydrogen storage under high pressure. Burst pressure strongly drops with surface damaging, a polymer coating is needed. The aim is to study stress distribution within single coated glass capillaries sealed to metal fittings T2 - 88. Glastechnische Tagung DGG – ACerS GOMD 2014 CY - Aachen, Germany DA - 25.05.2014 KW - Burst test KW - Hydrogen storage KW - Polymer coating PY - 2014 AN - OPUS4-35784 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Liebig, F. A1 - Sarhan, R. M. A1 - Prietzel, C. A1 - Thünemann, Andreas A1 - Bargheer, M. A1 - Koetz, J. T1 - Undulated Gold Nanoplatelet Superstructures: In Situ Growth of Hemispherical Gold Nanoparticles onto the Surface of Gold Nanotriangles N2 - Negatively charged flat gold nanotriangles, formed in a vesicular template phase and separated by an AOT-micelle-based depletion flocculation, were reloaded by adding a cationic polyelectrolyte, that is, a hyperbranched polyethylenimine (PEI). Heating the system to 100 °C in the presence of a gold chloride solution, the reduction process leads to the formation of gold nanoparticles inside the polymer shell surrounding the nanoplatelets. The gold nanoparticle formation is investigated by UV−vis spectroscopy, small-angle X-ray scattering, and dynamic light scattering measurements in combination with transmission electron microscopy. Spontaneously formed gold clusters in the hyperbranched PEI shell with an absorption maximum at 350 nm grow on the surface of the nanotriangles as hemispherical particles with diameters of ∼6 nm. High-resolution micrographs show that the hemispherical gold particles are crystallized onto the {111} facets on the bottom and top of the platelet as well as on the edges without a grain boundary. Undulated gold nanoplatelet superstructures with special properties become available, which show a significantly modified performance in SERS-detected photocatalysis regarding both reactivity and enhancement factor. KW - Small-angle X-ray scattering KW - SAXS KW - gold KW - nanoparticle PY - 2018 DO - https://doi.org/10.1021/acs.langmuir.7b02898 SN - 0743-7463 VL - 34 IS - 15 SP - 4584 EP - 4594 PB - American Chemical Society AN - OPUS4-44704 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kröll, Mirco T1 - Tribological performance of polymer compounds in gaseous hydrogen N2 - In this study, friction and wear of conventional and alternative high performance polymer compounds, typically used for components of compressors, were investigated in gaseous hydrogen and nitrogen up to 80 bar of gas pressure. The compounds used were a commercial PEEK matrix with 10 wt.% each of PTFE, graphite, and short carbon fibres, a PPS matrix with 10 wt.% each of PTFE and graphite, and an experimental PA12 matrix with PTFE chemically coupled with an oleyl alcohol. Due to the cylindrical shape of the polymer samples, the contact area and pressure change if wear occurs. Therefore, experimental results of pre-screening tests have been used as input for FEM and an analytical model to determine the decreasing contact pressure over time. Afterwards, the outcome of the models was used to determine the duration of the experiments to reach typical contact pressures of seals in hydrogen compressors. T2 - ASMET TriboCorrosion International Conference 2025 CY - Vienna, Austria DA - 23.10.2025 KW - Hydrogen KW - Polymer KW - Tribometer KW - Comparability KW - Harmonisation KW - Oil-coupled compounds KW - Coefficient of Friction KW - Wear KW - FAIR data KW - Standardisation KW - Tribology KW - Database KW - i-TRIBOMAT PY - 2025 AN - OPUS4-64473 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Theiler, Geraldine A1 - Gradt, Thomas T1 - Gleitverhalten von PEEK-Kompositwerkstoffen in Wasserstoffumgebung N2 - Die Reibeigenschaften von PEEK Materialien gegen Stahlscheiben wurden in Luft, Vakuum und Wasserstoffumgebung untersucht. KW - PEEK-Komposite KW - Wasserstoff KW - Vakuum KW - Graphit PY - 2017 SN - 0724-3472 VL - 64 IS - 6 SP - 52 EP - 59 AN - OPUS4-42919 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Weimann, Karin T1 - Untersuchungen zur Nassaufbereitung von Betonbrechsand unter Verwendung der Setzmaschinentechnik N2 - Gegenwärtig wird Altbeton hauptsächlich durch Zerkleinerung und Klassierung zu rezyklierten Gesteinskörnungen verarbeitet. Dabei fällt bis zu 50 % des Ausgangsmaterials als Betonbrechsand an. Während gröbere Körnungen wieder in der Betonproduktion eingesetzt werden können, ist dieser Verwertungsweg für Betonbrechsande aufgrund ihrer vergleichsweise ungünstigeren Materialeigenschaften nicht möglich. Die schlechtere Baustoffqualität der feinen Körnungen beruht dabei maßgeblich auf ihrem höheren Altzementsteingehalt. In der vorliegenden Arbeit wurde die Verbesserung der Materialeigenschaften von Betonbrechsanden durch ein Nassaufbereitungsverfahren in Hinblick auf eine Wiederverwertung als Gesteinskörnung in der Betonproduktion untersucht. Das Verfahren beinhaltete eine Abrasionsbehandlung zur Abtrennung der Zementsteinmatrix vom Natursteinkorn, einen Klassierungsschritt zur Entfernung der Fraktion < 100 μm und als Hauptverfahrensstufe eine Dichtesortierung mittels Setzmaschinentechnik. Die Evaluierung der Baustoffeigenschaften von Ausgangsmaterial und aufbereiteten Körnungen erfolgte sowohl an den Gesteinskörnungen als auch an den daraus hergestellten Mörteln und Betonen. Dazu wurden verschiedene chemisch-physikalische und mikroskopische Untersuchungsmethoden eingesetzt. Die Analysenergebnisse zeigten, dass es möglich ist, maßgebliche Baustoffeigenschaften wie Porosität, Wasseraufnahme und Zementsteingehalt mit dem untersuchten Aufbereitungsverfahren deutlich zu verbessern. Die Untersuchungen der RC-Betone mit einem Anteil von bis zu 50 % Betonbrechsand an der gesamten Gesteinskörnung wiesen die positiven Auswirkungen der Nassaufbereitung eindeutig nach. Dies wurde besonders an den Messungen des dynamischen Elastizitätsmoduls und an den Schwindmessungen deutlich. Die Qualität von Natursanden konnte jedoch nicht erreicht werden. Für sämtliche durchgeführten Betonuntersuchungen konnten signifikante Korrelationen zum Altzementsteingehalt nachgewiesen werden. Dieser konnte als eindeutiger und die tatsächlichen Wirkmechanismen berücksichtigender Güteparameter für rezyklierte Gesteinskörnungen identifiziert werden. Auf dieser Basis wurde ein neuer Bemessungs- ansatz für Recyclingbeton unter Einbeziehung des Altzementsteingehaltes formuliert. Anhand einer Modellanlage im industriellen Maßstab wurden ergänzend eine ökobilanzielle Bewertung des Verfahrens und eine Wirtschaftlichkeitsbetrachtung durchgeführt. Die Bewertungen ergaben, dass das untersuchte Verfahren – in Abhängigkeit von den Rahmenbedingungen – sowohl ökologisch vorteilhaft als auch wirtschaftlich sinnvoll durchgeführt werden kann. T3 - BAM Dissertationsreihe - 51 KW - Setzmaschine KW - Nassaufbereitungsverfahren KW - Betonbrechsand KW - Betonrecycling PY - 2009 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1078 SN - 978-3-9812910-7-0 SN - 1613-4249 VL - 51 SP - 1 EP - 252 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-107 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Theiler, Geraldine T1 - PTFE- and PEEK-Matrix Composites for Tribological Applications at Cryogenic Temperatures and in Hydrogen N2 - Many new technologies are based on applications in extreme conditions, such as at low temperatures or in hydrogen environment. This involves new requirements on material properties, in particular regarding their operability and reliability. To fulfil this demand, the tribological behaviour of PTFE- and PEEK-matrix composites filled with carbon fibres were investigated at cryogenic temperatures and in hydrogen by means of surface analyses. For a better understanding of the tribological behaviour, and because of the temperature-dependent characteristics of polymer materials, thermal and mechanical properties of selected composites were initially investigated at low temperatures. Thermal shock experiments as well as cryo- and hydrogen treatments were carried out. Different coefficients of thermal expansion within the composite lead to debondings of particles, particularly in the case of PTFE materials. Tensile tests indicate that the YOUNG'S modulus increases at T= 77 K compared to room temperature. However, this improvement at low temperatures is moderate for PEEK composite which is already under its glass transition at room temperature. In the main investigation, tribological experiments were carried out at first at T= 77 K to observe the influence of the matrix, fillers and fibres on the material behaviour comparing to room temperature. The reduction of the friction coefficient and wear at low temperatures has been attributed to the low temperature properties of the polymer in particular due to the higher YOUNG'S modulus at T= 77 K. Whereas at room temperature friction and wear depend strongly of the CF content, the quantity of fillers and fibres does not have a significant effect on the tribological behaviour at low temperatures. At T= 77 K, the tribological behaviour of PTFE and PEEK composites is mainly influenced by the matrix. PEEK composites have a better tribological performance than PTFE materials especially regarding the wear resistance. Furthermore, the influence of the cryogenic medium was determined with experiments carried out in LN2 (T= 77 K), LH2 (T= 20 K) and LHe (T= 4.2 K), as well as in helium at T= 77 K and hydrogen at room temperature. The thermal properties of the cryogenic medium have a significant influence on the tribological performances of the composites. Due to the lower frictional heat at low sliding speed, the effect of low temperatures on the tribological behaviour of these composites was more clearly detected in this case, with a change in wear mechanism from mainly adhesive to more abrasive. Experiments in LN2 give the best friction and wear performance at low as well as at high sliding speed. The behaviour of these composites in LHe does not benefit from the low temperature properties of polymers due to the low heat of evaporation of LHe. The influence of hydrogen was particularly seen after the tribological experiments performed in LH2 on the surface of the disc. The reduction effect of hydrogen may have an influence on the tribochemical reactions which appear during sliding, enhancing the formation of iron fluorides, but no influence of the metal fluorides on the tribological performance could be determined in this study. N2 - Viele neue Technologien nutzen Anwendungen bei extremen Bedingungen, wie etwa bei tiefen Temperaturen oder in Wasserstoffumgebung. Dies stellt neue Forderungen an die Werkstoffe, insbesondere an ihre Funktionsfähigkeit und Zuverlässigkeit. Um dem gerecht zu werden, wurde das tribologische Verhalten von kohlefaserverstärkten PTFE- und PEEKVerbundwerkstoffen bei tiefen Temperaturen und in Wasserstoff mit Hilfe von Oberflächenanalysen untersucht. Für ein besseres Verständnis des tribologischen Verhaltens und wegen der temperaturabhängigen Eigenschaften der Polymere wurden zuerst thermische und mechanische Untersuchungen bei tiefen Temperaturen durchgeführt. Temperatur-Wechselbeanspruchungen sowie Kryo- und Wasserstoffbehandlungen wurden durchgeführt. Unterschiedliche Wärmeausdehnungskoeffizienten innerhalb der Materialien verursachen Trennungen von Partikeln besonders bei PTFE-Verbundwerkstoffen. Experimente zur Bestimmung der Zugfestigkeit zeigen an, dass der E-Modul bei T = 77 K im Vergleich zur Raumtemperatur zunimmt. Diese Verbesserung ist jedoch für PEEKMaterial nicht sehr ausgeprägt, da es sich bei Raumtemperatur bereits unter seinem Glasübergang befindet. In der Hauptuntersuchung wurden tribologische Experimente zuerst bei T = 77 K durchgeführt, um den Einfluss der Matrix, der Füllstoffe und der Fasern auf das Materialverhalten im Vergleich zur Raumtemperatur zu beobachten. Der Reibwert- und die Verschleißabnahme bei T = 77 K ist mit den Tieftemperatur-Eigenschaften der Polymer-Materialien zu erklären, insbesondere wegen des höheren E-Moduls bei T = 77 K. Während Reibung und Verschleiß bei Raumtemperatur stark von dem CF-Gehalt abhängig sind, hat die Menge der Füllstoffe und der Fasern wenigen Effekt auf das tribologische Verhalten bei tiefen Temperaturen. Bei 77 K ist das tribologische Verhalten von PTFE und PEEK hauptsächlich durch die Matrix bestimmt. PEEK-Komposite haben ein besseres tribologisches Verhalten als PTFE, insbesondere im Hinblick auf den Verschleißwiderstand. Außerdem wurde der Einfluss des Kältemittels mit tribologischen Experimenten untersucht, die in LN2 (T = 77 K), LH2 (T = 20 K) und LHe (T = 4,2 K), sowie in Helium bei T = 77 K und Wasserstoff bei Raumtemperatur durchgeführt wurden. Die thermischen Eigenschaften des Kältemittels haben einen bedeutenden Einfluss auf die tribologischen Eigenschaften. Wegen der niedrigeren Reibungswärme bei geringerer Gleitgeschwindigkeit wurde die Wirkung der Tieftemperaturen auf das tribologische Verhalten dieser Verbundwerkstoffe in diesem Fall besonders deutlich. Dabei ist der Wechsel des Verschleißmechanismus von vorwiegend adhäsiv zu vorwiegend abrasiv zu beobachten. Ergebnisse in LN2 zeigen die niedrigsten Reibungszahlen und Verschleißwerte, sowohl bei niedriger als auch bei hoher Gleitgeschwindigkeit. Das Verhalten dieser Verbundwerkstoffe in LHe profitiert aufgrund dessen geringer Verdampfungswärme nicht von den Tieftemperatur-Eigenschaften der Polymere. Der Einfluss des Wasserstoffs wurde besonders bei den Oberflächenanalysen der Scheibe nach den tribologischen Experimenten in LH2 beobachtet. Die reduzierende Eigenschaft des Wasserstoffs könnte einen Einfluss auf die tribochemischen Reaktionen und darüber hinaus eine fördernde Wirkung auf die Bildung der Metallfluoride haben. Ein Einfluss dieser Metallfluoride auf das tribologische Verhalten konnte in dieser Arbeit nicht beobachtet werden. T3 - BAM Dissertationsreihe - 14 KW - Oberflächenanalyse KW - Tiefe Temperaturen KW - Tribologie PY - 2005 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1444 SN - 978-3-86509-378-7 SN - 1613-4249 VL - 14 SP - 1 EP - 132 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-144 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Giannakopoulos, Antonios E. A1 - Zisis, Athanasios A1 - Zervaki, Anna D. A1 - Dimopoulos, Christos D. A1 - Platypodis, Efstathios A1 - Eberwein, Robert T1 - Effective elastic moduli and failure mechanisms of a random assembly of thin walled glass microbubbles N2 - In this work a methodology is presented to estimate the elastic properties and failure mechanisms of an assembly of random, brittle microbubbles. The approach is based on the mechanics of frictionless micro-contact between hollow spherical shells by employing relations from classical shell theory and verified by two dimensional axisymmetric Finite Elements. The estimated values are in agreement with available experimental values. Moreover, a granular type analytical homogenization model provides an isotropic elastic constitutive law to be used for the macroscopic deformation of an assembly of glass micro-bubbles when it is compressed by external loads. In addition, approximate estimates are also proposed for two important micro-failure mechanisms of such assemblies that relate either to the splitting or to the buckling of a brittle spherical shell, prior its complete crushing. The results are novel and are expected to enhance the application of glass microbubbles directly in acute thermal insulation problems such as liquid hydrogen storage. KW - LH2 KW - Cryogenic Vessels KW - Insulation PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-634354 DO - https://doi.org/10.1016/j.ijsolstr.2025.113528 SN - 0020-7683 VL - 320 SP - 1 EP - 11 PB - Elsevier BV CY - Amsterdam AN - OPUS4-63435 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Theiler, Geraldine A1 - Gradt, Thomas T1 - Environmental effects on the sliding behaviour of PEEK composites N2 - The sliding performance of PEEK materials against steel discs was investigated in air, vacuum and hydrogen environment. KW - Sliding friction KW - PEEK KW - Graphite KW - TiO2 KW - CNTs KW - Vacuum KW - Hydrogen PY - 2016 DO - https://doi.org/10.1016/j.wear.2016.09.019 SN - 0043-1648 SN - 1873-2577 VL - 368 SP - 278 EP - 286 PB - Elsevier B.V. AN - OPUS4-37927 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Theiler, Geraldine T1 - Tribology of polymeric materials in gaseous and liquid hydrogen N2 - This presentation gives an overview of the tribological behaviour of polymeric materials in gaseous and luquid hydrogen. T2 - HYDROGENIUS-BAM Joint Hydrogen Symposium CY - Online meeting DA - 06.07.2021 KW - Polymers KW - Hydrogen KW - Friction KW - Wear PY - 2021 AN - OPUS4-53701 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Theiler, Geraldine T1 - Benchmarking of polymer materials for tribological applications in hydrogen N2 - The focus of this study is to evaluate of hydrogen on the friction and wear behavior of a wide range of polymer materials. Thereby, the tribological performance of filled and unfilled polymers from different suppliers were compared at room temperature in air and hydrogen gas (H2) as well as in liquid hydrogen at -253°C (LH2). T2 - 62. Tribologie-Fachtagung der Gesellschaft für Tribologie e. V. CY - Online meeting DA - 27.09.2021 KW - Polymers KW - Hydrogen KW - Friction KW - Wear PY - 2021 AN - OPUS4-53700 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Theiler, Geraldine T1 - Friction and wear characteristics of polymers in gaseous and liquid hydrogen N2 - The tribological characteristics of pure and graphite filled polymers were investigated in gaseous hydrogen at ambient temperatures and in LH2 at -253°C. It could be shown that the tribological properties of PI and PEEK materials is related to the formation of a transfer film. The influence of both hydrogen and cryogenic temperatures will be discussed in the presentation. T2 - 21th International Colloquium Tribology CY - Stuttgart/Ostfildern, Germany DA - 09.01.2018 KW - Friction KW - Wear KW - Hydrogen KW - PEEK PY - 2018 AN - OPUS4-43902 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hildebrandt, Jana T1 - Aqueous Dispersions of polypropylene as possible reference material for nanoplastics N2 - Plastic debris in micron and nanometer scale pollutes the nature all over the world. The potential dangers of these pollutants remain unpredictable. While risk assessment studies on microplastics are already popular, nanoplastic has not yet reached the same focus of investigation. The reason for this difference is simple: There is a "methodological gap" in the analytics of plastic particles with a diameter smaller than 1 µm. Submicron and nanoplastic particles are currently not detectable in environmental matrices. Therefore, it is important for researchers to have a well-characterized nanoplastic material, that serves as a reference for nanoplastics found in nature. Our aim was to synthesize nanoplastics made from the most common used plastics such as polypropylene (PP). We found an easy way to form nanoparticles consisting of PP (nano-PP), adapting and improving the method presented for polystyrene (PS). Nano-PP was formed via a top-down method where the polymer was dispersed to acetone and then transferred to water. No additional surfactant is needed to obtain a dispersion which is stable for more than 35 weeks. The success of forming nanoplastics and their size was detected via scattering methods, predominantly dynamic light scattering (DLS). The chemical analysis of the nanoplastics was performed via Fourier Transform Infrared spectroscopy. To examine the good stability of the nanoparticles, zeta potential measurements were performed, which revealed zeta potentials of -30 to -40 mV. T2 - European Polymer Congress 2022 CY - Prag, Czechia DA - 26.06.2022 KW - Nanoplastic PY - 2022 AN - OPUS4-55960 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Liebig, Ferenc A1 - Moreno, Silvia A1 - Thünemann, Andreas A1 - Temme, Achim A1 - Appelhans, Dietmar A1 - Koetz, Joachim T1 - Toxicological investigations of “naked” and polymer-entrapped AOT-based gold nanotriangles N2 - tNegatively charged ultrathin gold nanotriangles (AuNTs) were synthesized in a vesicular dioctyl sodiumsulfosuccinate (AOT)/phospholipid-based template phase. These “naked” AuNTs with localized surfaceplasmon resonances in the NIR region at about 1300 nm and special photothermal properties are ofparticular interest for imaging and hyperthermia of cancerous tissues. For these kinds of applicationsthe toxicity and the cellular uptake of the AuNTs is of outstanding importance. Therefore, this studyfocuses on the toxicity of “naked” AOT-stabilized AuNTs compared to polymer-coated AuNTs. Poly-meric coating consisted of non-modified hyperbranched poly(ethyleneimine) (PEI), maltose-modifiedpoly(ethyleneimine) (PEI-Mal) and heparin. The toxicological experiments were carried out with twodifferent cell lines (embryonic kidney carcinoma cell line HEK293T and NK-cell leukemia cell line YTS).This study revealed that the heparin-coating of AuNTs improved biocompatibility by a factor of 50 whencompared to naked AuNTs. Of note, the highest nontoxic concentration of the AuNTs coated with PEI andPEI-Mal is drastically decreased. Overall, this is mainly triggered by the different surface charges of poly-meric coatings. Therefore, AuNTs coated with heparin were selected to carry out uptake studies. Theirpromising high biocompatibility and cellular uptake may open future studies in the field of biomedicalapplications. KW - Small-angle X-ray scattering KW - SAXS KW - Nanoparticle PY - 2018 DO - https://doi.org/10.1016/j.colsurfb.2018.04.059 SN - 0927-7765 VL - 167 SP - 560 EP - 567 PB - Elsevier AN - OPUS4-44844 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sieg, H. A1 - Klusmann, L. A1 - Ellermann, A. L. A1 - Böhmert, L. A1 - Thünemann, Andreas A1 - Braeuning, A. T1 - Counterions determine uptake and effects of aluminum in human intestinal and liver cells N2 - Aluminum (Al) is highly abundant in the biosphere and can occur in different physico-chemical states. It is present in human food and undergoes transitions between dissolved and particulate species during the passage of the gastrointestinal tract. Moreover, in a complex matrix such as food different inorganic and organic counterions can affect the chemical behavior of Al following oral uptake. In this work, the effects of different counterions, namely chloride, citrate, sulfate, lactate and acetylacetonate, on Al uptake and toxicity in the human intestine are studied. The respective Al salts showed different dissolution behavior in biological media and formed nanoscaled particles correlating in reverse with the amount of their dissolved fraction. The passage through the intestinal barrier was studied using a Caco-2 Transwell® system, showing counterion-dependent variance in cellular uptake and transport. In addition, Al toxicity was investigated using Al species (Al3+, metallic Al0 and oxidic γAl2O3 nanoparticles) and counterions individually or in mixtures on Caco-2 and HepG2 cells. The strongest toxicity was observed using a combination of Al species, depending on solubility, and the lipophilic counterion acetylacetonate. Notably, only the combination of both led to toxicity, while both substances individually did not show toxic effects. A toxification of previously non-toxic Al-species by the presence of acetylacetonate is shown here for the first time. The dependency on the concentration of free Al ions was demonstrated using sodium hydrogen phosphate, which was able to counteract the toxic effects by complexing free Al ions. These findings, using Al salts as an example for a common food contaminant, underline the importance of a consideration of the chemical properties of human nutrition, especially dissolution and hydrophobicity, which can significantly influence the cellular uptake and effects of xenobiotic substances. KW - SAXS KW - Small-angle X-ray scattering KW - Nanoparticle PY - 2022 DO - https://doi.org/10.1016/j.tiv.2021.105295 VL - 79 SP - 1 EP - 7 PB - Elsevier AN - OPUS4-54110 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Saloga, Patrick E. J. T1 - Do non-thermal effects exist? - Microwave-assisted acceleration of silver nanoparticle synthesis and particle growth N2 - Ever since increasing a reaction’s yield while shortening the reaction time is the main objective in synthesis optimization. Microwave reactors meet these demands. In literature however their usage is under discussion due to claims of the existence of non-thermal effects resulting from the microwave radiation. Especially for nano-material syntheses it is of crucial importance to be aware of influences on the reaction pathway. Therefore, we compare ultra-small silver nanoparticles with mean radii of 3 nm, synthesized via conventional and microwave heating. We employed a versatile one-pot polyol synthesis of poly(acrylic acid) (PAA) stabilized silver nanoparticles, which display superior catalytic properties. No microwave specific effects in terms of particle size distribution characteristics, as derived by small-angle X-ray scattering (SAXS) and dynamic light scattering (DLS), are revealed. Due to the microwave reactor’s characteristics of a closed system, syntheses can be carried out at temperatures beyond the solvent’s boiling point. Particle formation was accelerated by a factor of 30 by increasing the reaction temperature from 200 °C to 250 °C. The particle growth process follows a cluster coalescence mechanism. A post-synthetic incubation step at 250 °C induces a further growth of the particles while the size distribution broadens. Thus, utilization of microwave reactors enables an enormous decrease of the reaction time as well as the opportunity of tuning the particles’ size. Possibly, decomposition of the stabilizing ligand at elevated temperatures results in reduced yields. A temperature of 250 °C and a corresponding reaction time of 30 s represent a compromise between short reaction times and high yields. T2 - 5th Nano Today Conference CY - Waikoloa Village, HI, USA DA - 06.12.2017 KW - Microwave synthesis KW - Small-angle scattering KW - Silver nanoparticles PY - 2017 AN - OPUS4-43497 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Theiler, Geraldine T1 - On the sliding behavior of PAEK composites in vacuum environment N2 - The tribological behavior of PAEK composites were investigated in air and vacuum environment. Results indicate that the tribological performance of these compounds depends on material compositions, fiber orientation as well as test conditions. In vacuum, very low friction and wear coefficient were obtained at low sliding speed while severe wear occurred at high speed. T2 - The 6th World Tribology Congress - WTC 2017 CY - Beijing, China DA - 17.09.2017 KW - PAEK KW - Sliding performances KW - Vacuum PY - 2017 AN - OPUS4-42447 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fittschen, U. A1 - de Oliveira Guilherme Buzanich, Ana A1 - Böttger, S. A1 - Rosenberg, D. A1 - Menzel, M. A1 - Jensen, W. A1 - Busker, M. A1 - Gotlib, Z. A1 - Radtke, Martin A1 - Riesemeier, Heinrich A1 - Wobrauschek, P. A1 - Streli, C. ED - de Oliveira Guilherme Buzanich, Ana T1 - A setup for synchrotron-radiation-induced total reflection X-ray fluorescence and X-ray absorption near-edge structure recently commissioned at BESSY II BAMline N2 - An automatic sample changer chamber for total reflection X-ray fluorescence (TXRF) and X-ray absorption near-edge structure (XANES) analysis in TXRF geometry was successfully set up at the BAMline at BESSY II. TXRF and TXRF-XANES are valuable tools for elemental determination and speciation, especially where sample amounts are limited (<1 mg) and concentrations are low (ng ml⁻¹ to μg ml⁻¹). TXRF requires a well defined geometry regarding the reflecting surface of a sample carrier and the synchrotron beam. The newly installed chamber allows for reliable sample positioning, remote sample changing and evacuation of the fluorescence beam path. The chamber was successfully used showing accurate determination of elemental amounts in the certified reference material NISTwater 1640. Low limits of detection of less than 100 fg absolute (10 pg ml⁻¹) for Ni were found. TXRF-XANES on different Re species was applied. An unknown species of Re was found to be Re in the +7 oxidation state. KW - TXRF KW - TXRF-XANES KW - Sample changer KW - BAMline KW - Re-XANES PY - 2016 DO - https://doi.org/10.1107/S1600577516001995 SN - 1600-5775 VL - 23 IS - 3 SP - 820 EP - 824 PB - International Union of Crystallography AN - OPUS4-38656 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Weimann, Karin A1 - Simon, Franz-Georg T1 - RESOLVED - Recovery of Solar Valuable Materials, Enrichment and Decontamination N2 - The use of renewable energy technologies, such as photovoltaics (PV) should be sustainable and environmentally compatible and therefore protect the environment from risks and damaging impacts. Regarding the growing number of installed photovoltaic systems, the end-of-life management of the pv-modules will become increasingly important. Thin film panels contain hazardous substances that may harm the environment if they are not recycled or disposed properly after reaching the end of their service life. Heavy metals, for example, can be toxic as well as carcinogenic or teratogenic. Processing methods for the recycling of PV thin film modules have to take these facts into account. Currently the available recycling techniques usually utilise chemicals such as acids for a wet-chemical treatment of end-of-life modules. The aim of RESOLVED was to identify and test alternative methods for a wet-mechanical treatment in order to reduce the consumption of chemicals in the recycling of thin film modules. Furthermore, the recovered Cadmium-Telluride (CdTe) and Copper-Indium-Diselenide/Disulfide (CIS) should be helping to save scare resources especially for limited elements such as tellurium and indium. The project RESOLVED investigated the recovery of semiconductors material as secondary raw material and the decontamination of the residues of the PV thin film modules. These goals were achieved by testing and optimising existing technologies for the recycling process as well as for the enrichment of the semiconductor materials. The target is to re-use the enriched recovered material in the production of new PV modules. Special efforts were made to look into life cycle analysis, process sustainability, economical aspects, and resource availability. KW - Renewable energy technologies KW - Photovoltaics KW - Hazardous substances KW - Recycling KW - Life cycle analysis KW - Process sustainability KW - Resources PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-390223 SP - 1 EP - 4 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-39022 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dubey, A. A1 - Hon Keat, C. A1 - Shvartsman, V. A1 - Yusenko, Kirill A1 - Escobar, M. A1 - de Oliveira Guilherme Buzanich, Ana A1 - Hagemann, U. A1 - Kovalenko, S. A1 - Stächler, J. A1 - Lupascu, D. T1 - Mono-, Di-, and Tri-valent Cation Doped BiFe0.95Mn0.05O3 Nanoparticles: Ferroelectric Photocatalysts N2 - The ferroelectricity of multivalent co-doped Bismuth ferrite (BiFeO3; BFO) nanoparticles (NPs) is revealed and utilized for light photocatalysis exploiting their narrow electronic band gap. The photocatalytic activity of ferroelectric photocatalysts BiFe0.95Mn0.05O3 (BFM) NPs and mono-, di-, or tri-valent cations (Ag+, Ca2+, Dy3+; MDT) co-incorporated BFM NPs are studied under ultrasonication and in acidic conditions. We find that such doping enhances the photocatalytic activity of the ferroelectric NPs approximately three times. The correlation of the photocatalytic activity with structural, optical, and electrical properties of the doped NPs is established. The increase of spontaneous polarization by the mono- and tri-valent doping is one of the major factors in enhancing the photocatalytic performance along with other factors such as stronger light absorption in the visible range, low recombination rate of charge carriers and larger surface area of NPs. A-site doping of BFO NPs by divalent elements suppresses the polarization, whereas trivalent (Dy3+) and monovalent (Ag+) cations provide an increase of polarization. The depolarization field in these single domain NPs acts as a driving force to mitigate recombination of the photoinduced charge carriers. KW - Piezoresponse KW - Bismuth Ferrite KW - Nanoparticles KW - Photocatalysis KW - Ferroelectric KW - Polarization PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-557230 DO - https://doi.org/10.1002/adfm.202207105 SN - 1616-301X SP - 1 EP - 16 PB - Wiley AN - OPUS4-55723 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Simon, Sebastian A1 - Bertmer, M. A1 - Gluth, Gregor T1 - Sol–gel synthesis and characterization of lithium aluminate (L–A–H) and lithium aluminosilicate (L–A–S–H) gels N2 - Hydrous lithium aluminosilicate (L–A–S–H) and lithium aluminate (L–A–H) gels are candidate precursors for glass-ceramics and ceramics with potential advantages over conventional processing routes. However, their structure before calcination remained largely unknown, despite the importance of precursor structure on the properties of the resulting materials. In the present study, it is demonstrated that L–A–S–H and L–A–H gels with Li/Al ≤ 1 can be produced via an organic steric entrapment route, while higher Li/Al ratios lead to crystallization of gibbsite or nordstrandite. The composition and the structure of the gels was studied by thermogravimetric analysis, X-ray diffraction, 27Al and 29Si magic-angle spinning nuclear magnetic resonance, and Raman spectroscopy. Aluminium was found to be almost exclusively in six-fold coordination in both the L–A–H and the L–A–S–H gels. Silicon in the L–A–S–H gels was mainly in Q4 sites and to a lesser extent in Q3 sites (four-fold coordination with no Si–O–Al bonds). The results thus indicate that silica-rich and aluminium-rich domains formed in these gels. KW - Lithium aluminosilicates KW - Raman spectroscopy KW - Sol-gel PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-558756 DO - https://doi.org/10.1111/ijac.14187 SN - 1546-542X VL - 19 IS - 6 SP - 3179 EP - 3190 PB - Wiley AN - OPUS4-55875 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Glazyrin, Konstantin A1 - Spektor, Kristina A1 - Bykov, Maxim A1 - Dong, Weiwei A1 - Yu, Ji‐Hun Yu A1 - Yang, Sangsun Yang A1 - Lee, Jai‐Sung Lee A1 - Divinski, Sergiy V. A1 - Hanfland, Michael A1 - Yusenko, Kirill T1 - High‐Entropy Alloys and Their Affinity with Hydrogen: From Cantor to Platinum Group Elements Alloys N2 - AbstractProperties of high‐entropy alloys are currently in the spotlight due to their promising applications. One of the least investigated aspects is the affinity of these alloys to hydrogen, its diffusion, and reactions. In this study, high pressure is applied at ambient temperature and stress‐induced diffusion of hydrogen is investigated into the structure of high‐entropy alloys (HEA) including the famous Cantor alloy as well as less known, but nevertheless important platinum group (PGM) alloys. By applying X‐ray diffraction to samples loaded into diamond anvil cells, a comparative investigation of transition element incorporating HEA alloys in Ne and H2 pressure‐transmitting media is performed at ambient temperature. Even under stresses far exceeding conventional industrial processes, both Cantor and PGM alloys show exceptional resistance to hydride formation, on par with widely used industrial grade Cu–Be alloys. The observations inspire optimism for practical HEA applications in hydrogen‐relevant industry and technology (e.g., coatings, etc), particularly those related to transport and storage. KW - XRD KW - HIgh entropy, KW - Cantor KW - Alloys KW - Synchrotron PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-604170 DO - https://doi.org/10.1002/advs.202401741 SP - 1 EP - 8 PB - Wiley VHC-Verlag AN - OPUS4-60417 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ihlenburg, R. B. J. A1 - Mai, T. A1 - Thünemann, Andreas A1 - Baerenwald, R. A1 - Saalwächter, K. A1 - Koetz, J. A1 - Taubert, A. T1 - Sulfobetaine Hydrogels with a Complex Multilength-Scale Hierarchical Structure N2 - Hydrogels with a hierarchical structure were prepared from a new highly water-soluble crosslinker N,N,N′,N′-tetramethyl-N,N′-bis(2-ethylmethacrylate)-propyl-1,3-diammonium dibromide and from the sulfobetaine monomer 2-(N-3-sulfopropyl-N,N-dimethyl ammonium)ethyl methacrylate. The free radical polymerization of the two compounds is rapid and yields near-transparent hydrogels with sizes up to 5 cm in diameter. Rheology shows a clear correlation between the monomer-to-crosslinker ratio and the storage and loss moduli of the hydrogels. Cryo-scanning electron microscopy, low-field nuclear magnetic resonance (NMR) spectroscopy, and small-angle X-ray scattering show that the gels have a hierarchical structure with features spanning the nanometer to the sub-millimeter scale. The NMR study is challenged by the marked inhomogeneity of the gels and the complex chemical structure of the sulfobetaine monomer. NMR spectroscopy shows how these complications can be addressed via a novel fitting approach that considers the mobility gradient along the side chain of methacrylate-based monomers. KW - Small-angle X-ray scattering KW - SAXS KW - Gel PY - 2021 DO - https://doi.org/10.1021/acs.jpcb.0c10601 SN - 1520-6106 VL - 125 IS - 13 SP - 3398 EP - 3408 PB - American Chemical Society AN - OPUS4-52403 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Theiler, Geraldine T1 - Friction and wear characteristics of polymers in gaseous and liquid hydrogen N2 - The presentation deals with the investigation of polymer composites for their suitability for friction systems in gaseous and liquid hydrogen. T2 - 59. Tribologie-Fachtagung CY - Goettingen, Germany DA - 24.09.2018 KW - Friction KW - Wear KW - Polymer composites KW - Hydrogen KW - Cryogenic temperature PY - 2018 AN - OPUS4-46184 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Oberemm, A. A1 - Hansen, Ulf A1 - Böhmert, L. A1 - Meckert, C. A1 - Braeuning, A. A1 - Thünemann, Andreas A1 - Lampen, A. T1 - Proteomic responses of human intestinal Caco-2 cells exposed to silver nanoparticles and ionic silver N2 - Even although quite a number of studies have been performed so far to demonstrate nanoparticle-specific effects of substances in living systems, clear evidence of these effects is still under debate. The present study was designed as a comparative proteomic analysis of human intestinal cells exposed to a commercial silver nanoparticle reference material and ions from AgNO3. A two-dimensional gel electrophoresis/MALDI mass spectrometry (MS)-based proteomic analysis was conducted after 24-h incubation of differentiated Caco-2 cells with non-cytotoxic and low cytotoxic silver concentrations (2.5 and 25 µg ml−1 nanosilver, 0.5 and 5 µg ml−1 AgNO3). Out of an overall number of 316 protein spots differentially expressed at a fold change of ≥ 1.4 or ≤ −1.4 in all treatments, 169 proteins could be identified. In total, 231 spots were specifically deregulated in particle-treated groups compared with 41 spots, which were limited to AgNO3-treatments. Forty-four spots (14 %) were commonly deregulated by both types of treatment. A considerable fraction of the proteins differentially expressed after treatment with nanoparticles is related to protein folding, synthesis or modification of proteins as well as cellular assembly and organization. Overlays of networks obtained for particulate and ionic treatments showed matches, indicating common mechanisms of combined particle and ionic silver exposure and exclusive ionic silver treatment. However, proteomic responses of Caco-2 cells treated with higher concentrations of silver species also showed some differences, for example regarding proteins related to fatty acid and energy metabolism, suggesting an induction of also some different molecular mechanisms for particle exposure and ionic treatment. KW - Nanoparticle KW - Nanosilver KW - Silver PY - 2016 DO - https://doi.org/10.1002/jat.3231 SN - 1099-1263 VL - 36 SP - 404 EP - 413 PB - Wiley CY - Chichester AN - OPUS4-35301 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Theiler, Geraldine T1 - Tribology of polymer materials in cryogenic hydrogen and methane N2 - The development of hydrogen technologies is a key strategy to reduce greenhouse gas emission worldwide. Power-to-Gas is a challenging solution, in which hydrogen and methane can be used in mobility, industry, heat supply and electriity generation applications. This presentation deals with the tribological behaviour of polymer materials in hydrogen and methane, both in gas and in liquid form. T2 - 2018 HYDROGENIUS & I2CNER Tribology Symposium CY - Fukuoka, Japan DA - 02.02.2018 KW - Hydrogen KW - Methane KW - Sliding friction KW - Polymers KW - Cryogenic temperature PY - 2018 AN - OPUS4-44483 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Theiler, Geraldine T1 - Tribology of polymer materials in hydrogen N2 - The polymer chemical structure of the polyimide has a major influence on the tribological behaviour. The addition of graphite in PI2 has a beneficial effect in hydrogen on the friction and wear. The low friction of graphite is associated with a lubricant film in hydrogen. The influence of hydrogen on graphite is more effective than humidity. CNTs have a similar effect to that of graphite in PEEK composites. TiO2 particles improve significantly the wear rate both in vacuum and hydrogen environment. In LH2 friction and wear decrease for unfilled polymers. Friction of graphite filled composites increases slightly and wear rate is stable. T2 - 10. International Hydrogen Energy Development Forum 2016 / 2016 HYDROGENIUS & I2CNER Tribology Symposium CY - Fukuoka, Japan DA - 04.02.2016 KW - Hydrogen KW - Tribology KW - Polymer materials KW - Cryogenic temperature KW - CNT KW - TiO2 KW - PEEK PY - 2016 AN - OPUS4-35641 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hildebrandt, Jana T1 - PP Nanoplastics Dispersed In Water As Reference Materials N2 - Plastic debris in micron and nanometer scale pollutes the nature all over the world. The potential dangers of these pollutants remain unpredictable. While risk assessment studies on microplastic are already popular, nanoplastic has not yet reached the same focus of investigation. The reason for this difference is simple: There is a “methodological gap” in the analytics of plastic particles with a diameter smaller than 1 µm. Submicron and nano plastic particles are currently not detectable in environmental matrices. Therefore, it is important for researchers to have a well-characterized nanoplastic material, that serves as a reference for nanoplastic found in nature. Our aim was to synthesize nanoplastics made from the most common used plastics, starting with polypropylene (PP). We found an easy way to form nanoparticles consisting of PP (nano-PP), adapting and improving the method presented for polystyrene (PS). PP was dispersed to acetone and then transferred to water. No additional surfactant is needed to obtain a dispersion which is stable for more than 35 weeks. The The success of forming nanoplastics and their size was detected via scattering methods, predominantly dynamic light scattering (DLS). To examine the good stability of the nanoparticles, zeta potential measurements were performed, which revealed zeta potentials of -30 to -40 mV. This method is repeatable and well suited to produce reference material, as which we propose our prepared particles, based on a homogeneity study, that we performed, following the ISO Guide 35 for reference materials. T2 - Prague Meeting on Macromolecules 2022 CY - Prag, Czechia DA - 24.07.2022 KW - Nanoplastic KW - Reference material PY - 2022 AN - OPUS4-55961 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kathan, M. A1 - Kovaricek, P. A1 - Jurissek, Ch. A1 - Senf, A. A1 - Dallmann, A. A1 - Thünemann, Andreas A1 - Hecht, S. T1 - Control of Imine Exchange Kinetics with Photoswitches to Modulate Self-Healing in Polysiloxane Networks by Light Illumination N2 - Various aldehyde-containing photoswitches have been developed whose reactivity toward amines can be controlled externally. A thermally stable bifunctional diarylethene, which in its ring-closed form exhibits imine formation accelerated by one order of magnitude, was used as a photoswitchable crosslinker and mixed with a commercially available amino-functionalized polysiloxane to yield a rubbery material with viscoelastic and self-healing properties that can be reversibly tuned by irradiation. KW - Polymer KW - Self-healing KW - Rheology KW - Nanotechnology PY - 2016 DO - https://doi.org/10.1002/anie.201605311 SN - 1433-7851 (print) SN - 1521-3773 (online) VL - 55 IS - 44 SP - 13882 EP - 13886 PB - Wiley-VCH Verlag GmbH CY - Weinheim AN - OPUS4-37904 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hildebrandt, Jana T1 - Aqueous dispersions of polypropylene: towards referencematerials for nanoplastics characterization N2 - Plastic pollution in the environment is a rising concern for the health of our planet. The plastic litter that pollutes our environment leads to microplastic particles. They can be found (nearly) everywhere. The processes that lead to microplastic can also form nanoplastic particles, which have a size below 1 µm. Because of the small size they can penetrate tissue more easily. Only few risk assessment studies of nanoplastics were carried out so far. Using polystyrene (PS) nanoparticles to test effects on organisms is easy because it is commercially available. However, this falls a little short, as the polyolefins i.e., polypropylene (PP) and polyethylene (PE), are produced in a larger proportion than PS. Moreover, these plastics are mainly used for disposable products, which means that they also account for a large proportion of plastic waste. Therefore, the percentage of polyolefins in environmental nanoplastic is presumably high. It is important to test the toxicological effects also with nanoplastics made of PP and PE to have more realistic results. Herein, we present an easy and repeatable method to prepare an aqueous dispersion of polypropylene nanoplastics (nano-PP). They are stabilized electrostatically, resulting in a strongly negative zeta potential of -43 mV (± 2 mV) and making no surfactant necessary to keep the dispersion stable. The size and the size distribution were determined via Dynamic Light Scattering (DLS) and gives a hydrodynamic diameter of 180.5 nm (± 5.8 nm) and a PDI of 0.084 (± 0.023). Finally, ca. 480 bottles of the dispersion with a volume of 10 mL each were prepared to serve as a potential reference material for further testing of detection methods or risk assessments. T2 - International Conference on Microplastic Pollution in the Mediterranean Sea CY - Neapel, Italy DA - 25.09.2022 KW - Nanoplastic PY - 2022 AN - OPUS4-55963 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thünemann, Andreas T1 - Characterization of (bio)macromolecules and polymeric materials with modern scattering methods N2 - The analysis of polymers, biopolymers and polymeric materials is of great interest in biomaterials science. Here small-angle x-ray scattering (SAXS), static light scatterin (SLS) and dynamic light scattering (DLS) are described. Current efforts for digitalization of this methods are explaind with respect to modern data science in biomedical research. T2 - MacroBio Summer School 2018: Biomaterial Science in View of Digitalization CY - Teltow, Germany DA - 24.09.2018 KW - Small-angle x-ray scattering KW - SAXS KW - Static light scattering KW - SLS KW - Dynamic light scattering KW - DLS KW - Biomaterials PY - 2018 AN - OPUS4-46051 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fuhrmann, A. T1 - Conditional repair by locally switching the thermal healing ability of dynamic covalent polymers ON and OFF with light N2 - Healable materials are able to repair inflicted damages, herin often applied: dynamic covalent polymer networks. We have shown in this study that light of different colors shift the Diels-Alder and retro Diels-Alder crosslinking and decrosslinking equilibrium. This effect was utilized for self-healing of a polymer film. Small-angle X-ray scattering was used to quantifiy the polymeric mesh size on a nanoscale. T2 - Polydays 2016 CY - Potsdam, Germany DA - 28.09.2016 KW - Polymer KW - Small-angle X-ray scattering KW - SAXS KW - Self-healing PY - 2016 AN - OPUS4-37570 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kästner, Claudia A1 - Lampen, A. A1 - Thünemann, Andreas T1 - What happens to the silver ions? – Silver thiocyanate nanoparticle formation in an artificial digestion N2 - An artificial digestion of silver nitrate is reported. It is shown that AgSCN nanoparticles emerge from ionic silver in saliva and remain present during the entire digestion process. The particles were characterized by infrared spectroscopy and small- and wide-angle X-ray scattering (SAXS/WAXS) regarding their composition and size distribution. KW - SAXS KW - WAXS KW - Artificial digestion PY - 2018 DO - https://doi.org/10.1039/c7nr08851e SN - 2040-3364 SN - 2040-3372 VL - 10 IS - 8 SP - 3650 EP - 3653 PB - RSC Publ. CY - Cambridge AN - OPUS4-44277 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kästner, Claudia T1 - Creating the silver standard: Development and applications of a silver nanoparticle reference material N2 - The utilization of silver nanoparticles in consumer related products has significantly increased over the last decade, especially due to their antimicrobial properties. Today they are used in a high variety of products ranging from food containers over children toys and textiles. Therefore, research on the toxicological potential of silver nanoparticles becomes increasingly important for a high amount of studies. Unfortunately, the results of these studies are extremely diverse and do not lead to a consistent evaluation. The central problem lies in the use of a wide range of silver nanoparticles, which show a broad size distribution. To overcome this problem we report on the synthesis and application of small silver nanoparticles with a narrow size distribution (R = 3.1 nm, σ = 0.6 nm). The poly(acrylic acid) stabilized particles are thoroughly characterized by small-angle X-ray scattering, dynamic light scattering and UV/Vis spectroscopy. The particles are highly stable and show no aggregation for more than six months. It is foreseen to use these thoroughly characterized nanoparticles as reference material to compare the catalytic and biological properties of functionalized silver nanoparticles. As a first step the particles are used in the first world-wide inter-laboratory comparison of SAXS. Furthermore, the stabilizing ligand PAA can be easily exchanged by biomolecules to modify the surface functionality. Replacements of PAA with glutathione (GSH) and bovine serum albumin (BSA) have been performed as examples. With this flexible system first applications regarding biological application in an artificial digestion procedure have been performed. Thereby the changes in size distribution and aggregation state were monitored by SAXS. Additionally these particles show a high catalytic activity of (436 ± 24) L g-1 s-1 in the reduction of 4- nitrophenol to 4-aminophenol. This activity is two orders of magnitude higher than for other silver particles in the literature. T2 - NanoWorkshop 2018 CY - Berlin, Germany DA - 14.05.2018 KW - Silver nanoparticles KW - SAXS KW - Artificial digestion KW - Catalysis PY - 2018 AN - OPUS4-44911 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Brice, H. A1 - Theiler, Geraldine A1 - Gradt, Thomas T1 - Frictional behavior of material couples in superconducting MRI magnet systems at 4.2 K N2 - Windings in superconducting magnets operating at 4.2 K are highly susceptible to quenching caused by small frictional heat inputs. Small movements in the magnet system are inevitable during ramping due to the increasing electromagnetic forces. Friction pairs of polymer based materials have been investigated at 4.2 K to gain an understanding of their sliding behavior in conditions representative of superconducting MRI systems. The results indicate that polymer-polymer pairs experience unstable sliding behavior with repeated stick-slip whereas polymer-aluminum couples have stable sliding behavior up to high contact pressures of 20 MPa. KW - Cryotribology KW - Friction KW - MRI magnets KW - Stick-slip PY - 2012 DO - https://doi.org/10.1109/TASC.2011.2175683 SN - 1051-8223 VL - 22 IS - 3 SP - 4400204-1 EP - 4400204-4 PB - IEEE CY - New York, NY AN - OPUS4-26384 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Theiler, Geraldine A1 - Gradt, Thomas T1 - Friction and wear characteristics of polymers in gaseous and liquid N2 - In the present work it was shown that the the aim of the presented tests is to investigate polymer composites for their suitability for friction systems in gaseous and liquid hydrogen. T2 - 59. Tribologie-Fachtagung CY - Göttingen, Germany DA - 24.09.2018 KW - Friction KW - Wear KW - Polymer composites KW - Hydrogen KW - Cryogenic temperature PY - 2018 SN - 978-3-9817451-3-9 SP - 60/1 EP - 60/4 AN - OPUS4-46178 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Theiler, Geraldine T1 - Gleitverhalten von PEEK-Kompositwerkstoffen in Wasserstoffumgebung N2 - Die Reibeigenschaften von PEEK-Materialien gegen Stahlscheiben wurden in Luft, Vakuum und Wasserstoffumgebung untersucht. PEEK-Verbundwerkstoffe wurden mit Graphit, CNT oder TiO2-Partikeln gefüllt. Die Ergebnisse zeigen, dass reines PEEK umgebungsabhängig ist und die Desorption von Gasen im Vakuum zur hohen Verschleißraten führt. Durch Zusatz von Graphit bzw. CNT wird eine sehr geringe Reibung in Wasserstoff erreicht (0,04), während mit TiO2-Partikeln die niedrigste Verschleißrate sowohl in Vakuum als auch in Wasserstoffumgebung erzielt wird. Chemische Prozesse treten in den Materialien und im Tribokontakt auf und interagieren miteinander. Insbesondere die Bildung und die Adhäsion eines dünnen und homogenen Transferfilms sind stark von den Umgebungen abhängig. T2 - 57. Tribologie-Fachtagung CY - Göttingen, Germany DA - 26.09.2016 KW - PEEK_Komposite KW - Wasserstoff KW - Vakuum KW - Graphit KW - TiO2 PY - 2016 AN - OPUS4-38136 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Theiler, Geraldine A1 - Gradt, Thomas T1 - Benchmarking of polymer materials for tribological applications in hydrogen N2 - The focus of this study is to evaluate the influence of hydrogen on the friction and wear behavior of a wide range of polymer materials. Thereby, the tribological performance of filled und unfilled polymers from different suppliers were compared at room temperature in air and hydrogen gas (H2) as well as in liquid hydrogen at -235°C (LH2). T2 - 23rd International Conference on Wear of Materials CY - Online meeting DA - 26.04.2021 KW - Polymers KW - Hydrogen KW - Friction KW - Wear PY - 2021 AN - OPUS4-52651 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hildebrandt, Jana T1 - Polypropylene and polyethylene nanoplastics in water N2 - Considering the huge amount of plastics, that is produced and thrown away all over the world every day, an increasing part of the society became aware of microplastic and its possible impact on the environment. Polymer particles smaller than 1 µm are called nanoplastic. Due to their small size they form a special group within particulate waste. Their high specific surface makes it easier for them to penetrate tissue and pose potential harm. On the other hand, the size and the chemical structure make it difficult to detect and analyze nanoplastics in nature. Furthermore, the concentrations in environmental samples are very low. Therefore, there is a need for a well-characterized nanoplastic material, that serves as a reference for nanoplastic found in nature. T2 - Tag der Chemie 2021 Uni Potsdam CY - Online meeting DA - 06.07.2021 KW - Nanoplastic PY - 2021 AN - OPUS4-53775 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Grengg, C. A1 - Gluth, Gregor A1 - Mittermayr, F. A1 - Ukrainczyk, N. A1 - Bertmer, M. A1 - de Oliveira Guilherme Buzanich, Ana A1 - Radtke, Martin A1 - Leis, A. A1 - Dietzel, M. T1 - Deterioration mechanism of alkali-activated materials in sulfuric acid and the influence of Cu: A micro-to-nano structural, elemental and stable isotopic multi-proxy study N2 - In this study, a multi-proxy approach combining 29Si, 27Al and 1H MAS-NMR, FEG-EPMA, XANES at the Cu K-edge and XRD analytics with hydrochemical tools such as ICP-OES analyses, oxygen-isotope signatures, and thermodynamic modelling was applied to K-silicate-activated metakaolin specimens - with and without CuSO4·5H2O addition - exposed to sulfuric acid at pH = 2 for 35 days. The results revealed a multistage deterioration mechanism governed by (i) acid diffusion, (ii) leaching of K-A-S-H, (iii) microstructural damage related to precipitation of expansive (K,Ca,Al)-sulfate-hydrate phases (iv) complete dissolution of the K-A-S-H framework, (v) and formation of silica gel in the outermost corroded regions. Copper ions were mainly located in layered spertiniite-chrysocolla-like phases in the as-cured materials. The results demonstrate an overall negative effect of Cu addition on chemical material durability, implying that the reported higher durability of Cu-doped AAM in biocorrosion environments can be best explained by bacteriostatic effects. KW - Alkali-activated materials KW - Acid resistance KW - Microbially induced corrosion KW - MIC PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-520567 DO - https://doi.org/10.1016/j.cemconres.2021.106373 SN - 0008-8846 VL - 142 SP - 1 EP - 15 PB - Elsevier CY - Oxford AN - OPUS4-52056 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gomes, Bruna F. A1 - Prokop, Martin A1 - Bystron, Tomas A1 - Loukrakpam, Rameshwori A1 - Melke, Julia A1 - Lobo, Carlos M. S. A1 - Fink, Michael A1 - Zhu, Mengshu A1 - Voloshina, Elena A1 - Kutter, Maximilian A1 - Hoffmann, Hendrik A1 - Yusenko, Kirill V. A1 - de Oliveira Guilherme Buzanich, Ana A1 - Röder, Bettina A1 - Bouzek, Karel A1 - Paulus, Beate A1 - Roth, Christina T1 - Following Adsorbed Intermediates on a Platinum Gas Diffusion Electrode in H3PO3-Containing Electrolytes Using In Situ X-ray Absorption Spectroscopy N2 - One of the challenges of high-temperature polymer electrolyte membrane fuel cells is the poisoning of the Pt catalystwith H3PO4. H3PO4 is imbibed into the routinely used polybenzimidazole-based membranes, which facilitate Proton conductivity in the temperature range of 120−200 °C. However, when leached out of the membrane by water produced during operation, H3PO4 adsorbs on the Pt catalyst surface, blocking the active sites and hindering the oxygen reduction reaction (ORR). The reduction of H3PO4 to H3PO3, which occurs at the anode due to a combination of a low potential and the presence of gaseous H2, has been investigated as an additional important contributing factor to the observed poisoning effect. H3PO3 has an affinity toward adsorption on Pt surfaces even greater than that of H2PO4 −. In this work, we investigated the poisoning effect of both H3PO3 and H3PO4 using a half-cell setup with a gas diffusion electrode under ambient conditions. By means of in situ X-ray absorption spectroscopy, it was possible to follow the signature of different species adsorbed on the Pt nanoparticle catalyst (H, O, H2PO4 −, and H3PO3) at different potentials under ORR conditions in various electrolytes (HClO4, H3PO4, and H3PO3). It was found that H3PO3 adsorbs in a pyramidal configuration P(OH)3 through a Pt−P bond. The competition between H3PO4 and H3PO3 adsorption was studied, which should allow for a better understanding of the catalyst poisoning mechanism and thus assist in the development of strategies to mitigate this phenomenon in the future by minimizing H3PO3 generation by, for example, improved catalyst design or adapted operation conditions or changes in the electrolyte composition. KW - H3PO4 life cycle KW - XAS KW - In situ coupling KW - High-temperature fuel cells KW - H3PO3, KW - Δμ XANES PY - 2022 DO - https://doi.org/10.1021/acscatal.2c02630 SN - 2155-5435 VL - 12 IS - 18 SP - 11472 EP - 11484 PB - American Chemical Society (ACS) AN - OPUS4-64733 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gluth, Gregor A1 - Ebell, Gino A1 - Hlavacek, Petr A1 - Mietz, Jürgen T1 - Chloride‐induced steel corrosion in alkali‐activated fly ash mortar: Increased propensity for corrosion initiation at defects N2 - Chloride contents at the steel–mortar interface that initiate steel corrosion were determined for carbon steel in alkali‐activated fly ash mortar for three different exposure conditions: exposure to 1 M NaCl solution; leaching in deionized water and then exposure to 1 M NaCl solution; and leaching in deionized water, aging in air at 20°C and natural CO2 concentration, and then exposure to 1 M NaCl solution. For comparison, a Portland cement mortar, exposed to 1 M NaCl solution, was studied. The median values of the corrosion‐initiating chloride contents (average over the full length of the rebar) in the alkali‐activated fly ash mortar varied between 0.35 and 1.05 wt% Cl with respect to binder, consistently lower than what was obtained for the Portland cement mortar, but with no clear trend regarding the exposure conditions. For most of the alkali‐activated fly ash mortar specimens, preferential corrosion at the connection between the working electrode and the external measurement setup was observed, while preferential corrosion did not occur for the Portland cement mortar. Scanning electron microscopy and auxiliary experiments in synthetic solutions indicated that this behavior was caused by inhomogeneities at the steel–mortar interface in the alkali‐activated mortar, likely due to its peculiar rheological properties in the fresh state. KW - Alkali-activated materials KW - Steel corrosion KW - Critical chloride content KW - Steel-concrete interface PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-507268 DO - https://doi.org/10.1002/maco.202011541 VL - 71 IS - 5 SP - 749 EP - 758 PB - Wiley-VCH AN - OPUS4-50726 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - de Oliveira Guilherme Buzanich, Ana A1 - Kulow, Anicó A1 - Kabelitz, Anke A1 - Grunewald, C. A1 - Seidel, R. A1 - Chapartegui-Arias, Ander A1 - Radtke, Martin A1 - Reinholz, Uwe A1 - Emmerling, Franziska A1 - Beyer, S. T1 - Observation of early ZIF-8 crystallization stages with X-ray absorption spectroscopy N2 - The present study investigates early stages of ZIF-8 crystallization up to 5 minutes post mixing of precursor solutions. Dispersive X-ray Absorption Spectroscopy (DXAS) provides a refined understanding of the evolution of the coordination environment during ZIF-8 crystallization. Linear Combination Fiting (LCF) suggests tetrakis(1-methylimidazole)zinc2+ to be a suitable and stable mononuclear structure analogue for some early stage ZIF-8 intermediates. Our results pave the way for more detailed studies on physico-chemical aspects of ZIF-8 crystallization to better control tailoring ZIF-8 materials for specific applications. KW - In-situ KW - XANES KW - ZIF-8 KW - Crystallization PY - 2020 DO - https://doi.org/10.1039/D0SM01356K SN - 1744-6848 VL - 17 IS - 2 SP - 331 EP - 334 PB - Royal Scociety of Chemistry AN - OPUS4-51723 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Smekhova, A. A1 - Kuzmin, A. A1 - Siemensmeyer, K. A1 - Luo, C. A1 - Chen, K. A1 - Radu, F. A1 - Weschke, E. A1 - Reinholz, Uwe A1 - de Oliveira Guilherme Buzanich, Ana A1 - Yusenko, Kirill T1 - Al-driven peculiarities of local coordination and magnetic properties in single-phase Alx-CrFeCoNi high-entropy alloys N2 - Modern design of superior multi-functional alloys composed of several principal components requires in-depth studies of their local structure for developing desired macroscopic properties. Herein, peculiarities of atomic arrangements on the local scale and electronic states of constituent elements in the single-phase face-centered cubic (fcc)- and body-centered cubic (bcc)-structured high-entropy Alx-CrFeCoNi alloys (x = 0.3 and 3, respectively) are explored by element-specific X-ray absorption spectroscopy in hard and soft X-ray energy ranges. Simulations based on the reverse Monte Carlo approach allow to perform a simultaneous fit of extended X-ray absorption fine structure spectra recorded at K absorption edges of each 3d constituent and to reconstruct the local environment within the first coordination shells of absorbers with high precision. The revealed unimodal and bimodal distributions of all five elements are in agreement with structure-dependent magnetic properties of studied alloys probed by magnetometry. A degree of surface atoms oxidation uncovered by soft X-rays suggests different kinetics of oxide formation for each type of constituents and has to be taken into account. X-ray magnetic circular dichroism technique employed at L2,3 absorption edges of transition metals demonstrates reduced magnetic moments of 3d metal constituents in the sub-Surface region of in situ cleaned fcc-structured Al0.3-CrFeCoNi compared to their bulk values. Extended to nanostructured versions of multicomponent alloys, such studies would bring new insights related to effects of high entropy mixing on low dimensions. KW - X-ray magnetic circular dichroism (XMCD) KW - High-entropy alloys KW - Reverse Monte Carlo KW - Magnetism KW - Element-specific spectroscopy KW - Extended X-ray absorption fine structure (EXAFS) PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-530668 DO - https://doi.org/10.1007/s12274-021-3704-5 SN - 1998-0124 VL - 15 IS - 6 SP - 4845 EP - 4858 PB - Springer AN - OPUS4-53066 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kazlagić, Anera A1 - Vogl, Jochen A1 - Gluth, Gregor A1 - Stephan, D. T1 - Provenancing of cement using elemental analyses and isotope techniques – The state-of-the-art and future perspectives N2 - With the aim of identifying the origin and the manufacturer of a cement, a reliable procedure that provides unambiguous results is needed. Such procedure could resolve practical issues in damage research, liability issues and forensic investigations. A substantial number of attempts for fingerprinting of building materials, including cement, has already been carried out during the last decades. Most of them were based on concentration analysis of the main elements/components. This review provides an overview of provenance studies of cement and the main approaches commonly used. Provenance studies of cement via isotope techniques are also presented and discussed as representatives of the state-of-the-art in the field. Due to the characteristic properties and the occurrence of carefully selected isotope ratios, unique fingerprints of different kinds of materials can be provided by these methods. This property has largely been explored in various scientific fields such as geo- and cosmochemistry, food forensics, archaeology, geochronology, biomedical studies, and climate change processes. However, the potential of isotope techniques in cement and concrete research for provenance studies has barely been investigated. Therefore, the review outlines a suitable approach using isotope ratios, which could lead to reliable provenancing of cementitious materials in the future. KW - Cement KW - Sr isotopes KW - Provenance PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-533762 DO - https://doi.org/10.1039/d1ja00144b VL - 36 IS - 10 SP - 2030 EP - 2042 PB - The Royal Society of Chemistry CY - Cambridge, UK AN - OPUS4-53376 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - de Oliveira Guilherme Buzanich, Ana T1 - Recent developments of X-ray absorption spectroscopy as analytical tool for biological and biomedical applications N2 - X-ray absorption spectroscopy (XAS), in its various modalities, has gained exponential attention and applicability in the field of biological and biomedical systems. Particularly in this field, challenges like low concentration of analyte or proneness to radiation damage have certainly settle the basis for further analytical developments, when using X-ray based methods. Low concentration calls for higher sensitivity—by increasing the detection limits (DL); while susceptibility for radiation damage requires shorter measurement times and/or cryogenic sample environment possibilities. This manuscript reviews the latest analytical possibilities that make XAS more and more adequate to investigate biological or biomedical systems in the last 5 years. KW - Biological & biomedical applications KW - TXRF-XAS KW - HERFD-XAS KW - RXES KW - Quick-XAS KW - Dispersive-XAS PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-531206 DO - https://doi.org/10.1002/xrs.3254 SN - 0049-8246 VL - 51 IS - 3 SP - 1 EP - 10 PB - John Wiley & Sons Ltd AN - OPUS4-53120 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Smekhova, Alevtina A1 - Gaertner, Daniel A1 - Kuzmin, Alexei A1 - de Oliveira Guilherme Buzanich, Ana A1 - Schuck, Goetz A1 - Zizak, Ivo A1 - Wilde, Gerhard A1 - Yusenko, Kirill A1 - Divinski, Sergiy T1 - Anomalies in the short-range local environment and atomic diffusion in single crystalline equiatomic CrMnFeCoNi high-entropy alloy N2 - AbstractMulti-edge extended X-ray absorption fine structure (EXAFS) spectroscopy combined with reverse Monte Carlo (RMC) simulations was used to probe the details of element-specific local coordinations and component-dependent structure relaxations in single crystalline equiatomic CrMnFeCoNi high-entropy alloy as a function of the annealing temperature. Two representative states, namely a high-temperature state, created by annealing at 1373 K, and a low-temperature state, produced by long-term annealing at 993 K, were compared in detail. Specific features identified in atomic configurations of particular principal components indicate variations in the local environment distortions connected to different degrees of compositional disorder at the chosen representative temperatures. The detected changes provide new atomistic insights and correlate with the existence of kinks previously observed in the Arrhenius dependencies of component diffusion rates in the CrMnFeCoNi high-entropy alloy. KW - Electrical and Electronic Engineering KW - General Materials Science KW - Condensed Matter Physics KW - Atomic and Molecular Physics, and Optics KW - CCMat PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-597687 DO - https://doi.org/10.1007/s12274-024-6443-6 SN - 1998-0124 VL - 17 IS - 6 SP - 5336 EP - 5348 PB - Springer Science and Business Media LLC AN - OPUS4-59768 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - C. Pardo Pérez, L. A1 - Arndt, A. A1 - Stojkovikj, S. A1 - Y. Ahmet, I. A1 - T. Arens,, J. A1 - Dattila, F. A1 - Wendt, R. A1 - de Oliveira Guilherme Buzanich, Ana A1 - Radtke, Martin A1 - Davies, V. A1 - Höflich, K. A1 - Köhnen, E. A1 - Tockhorn, P. A1 - Golnak, R. A1 - Xiao, J. A1 - Schuck, G. A1 - Wollgarten, M. A1 - López, N. A1 - T. Mayer, M. T1 - Determining Structure-Activity Relationships in Oxide Derived CuSn Catalysts During CO2 Electroreduction Using X-Ray Spectroscopy N2 - The development of earth-abundant catalysts for selective electrochemical CO2 conversion is a central challenge. Cu-Sn bimetallic catalysts can yield selective CO2 reduction toward either CO or formate. This study presents oxide-derived Cu-Sn catalysts tunable for either product and seeks to understand the synergetic effects between Cu and Sn causing these selectivity trends. The materials undergo significant transformations under CO2 reduction conditions, and their dynamic bulk and surface structures are revealed by correlating observations from multiple methods—X-ray absorption spectroscopy for in situ study, and quasi in situ X-ray photoelectron spectroscopy for surface sensitivity. For both types of catalysts, Cu transforms to metallic Cu0 under reaction conditions. However, the Sn speciation and content differ significantly between the catalyst types: the CO-selective catalysts exhibit a surface Sn content of 13 at. % predominantly present as oxidized Sn, while the formate-selective catalysts display an Sn content of ≈70 at. % consisting of both metallic Sn0 and Sn oxide species. Density functional theory simulations suggest that Snδ+ sites weaken CO adsorption, thereby enhancing CO selectivity, while Sn0 sites hinder H adsorption and promote formate production. This study reveals the complex dependence of catalyst structure, composition, and speciation with electrochemical bias in bimetallic Cu catalysts. KW - Electrochemical CO2 conversion KW - Cu catalysts KW - X-ray absorption spectroscopy PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-547116 DO - https://doi.org/10.1002/aenm.202103328 SN - 1614-6832 VL - 12 IS - 5 SP - 2103328 PB - Wiley-VCH GmbH AN - OPUS4-54711 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kunkel, B. A1 - Kabelitz, Anke A1 - de Oliveira Guilherme Buzanich, Ana A1 - Wohlrab, S. T1 - Increasing the Efficiency of Optimized V-SBA-15 Catalysts in the Selective Oxidation of Methane to Formaldehyde by Artificial Neural Network Modelling N2 - The present study investigates the possibility of improving the selective oxidation of methane to formaldehyde over V-SBA-15 catalysts in two different ways. In a classical approach of catalyst optimization, the in situ synthesis of V-SBA-15 catalysts was optimized with regard to the applied pH value. Among the set of catalysts synthesized, a higher amount of incorporated vanadium, a higher content of polymeric VOx species as well as a less ordered structure of the support material were observed by increasing the pH values from 2.0 to 3.0. An optimum in performance during the selective oxidation of methane to formaldehyde with respect to activity and selectivity was found over V-SBA-15 prepared at a pH value of 2.5. With this knowledge, we have now evaluated the possibilities of reaction control using this catalyst. Specifically, artificial neural network modelling was applied after the collection of 232 training samples for obtaining insight into the influence of different reaction parameters (temperature; gas hourly space velocity (GHSV); and concentration of O2, N2 and H2O) onto methane conversion and selectivity towards formaldehyde. This optimization of reaction conditions resulted in an outstanding high space-time yield of 13.6 kgCH2O∙kgcat∙h−1 KW - Artificial neural network modelling KW - Selective oxidation KW - Molecular VOx catalysts KW - Formaldehyde PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-517420 DO - https://doi.org/10.3390/catal10121411 VL - 10 IS - 12 SP - 1411 PB - MDPI AN - OPUS4-51742 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - de Olivera, Paulo A1 - Michalchuk, Adam A1 - de Oliveira Guilherme Buzanich, Ana A1 - Bienert, Ralf A1 - Torresi, R. A1 - Camargo, P. A1 - Emmerling, Franziska T1 - Tandem X-ray absorption spectroscopy and scattering for in situ time-resolved monitoring of gold nanoparticle mechanosynthesis N2 - Current time-resolved in situ approaches limit the scope of mechanochemical investigations possible. Here we develop a new, general approach to simultaneously follow the evolution of bulk atomic and electronic structure during a mechanochemical synthesis. This is achieved by coupling two complementary synchrotron-based X-ray methods: X-ray absorption spectroscopy (XAS) and X-ray diffraction. We apply this method to investigate the bottom-up mechanosynthesis of technologically important Au micro and nanoparticles in the presence of three different reducing agents, hydroquinone, sodium citrate, and NaBH4. Moreover, we show how XAS offers new insight into the early stage generation of growth species (e.g. monomers and clusters), which lead to the subsequent formation of nanoparticles. These processes are beyond the detection capabilities of diffraction methods. This combined X-ray approach paves the way to new directions in mechanochemical research of advanced electronic materials. KW - Mechanochemistry KW - XANES KW - X-ray diffraction KW - Nano particles PY - 2020 DO - https://doi.org/10.1039/d0cc03862h SN - 1364-548X VL - 56 SP - 10329 EP - 10332 PB - Royal Society of Chemistry AN - OPUS4-51760 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Simon, Sebastian A1 - Gluth, Gregor ED - Rossignol, S. ED - Gluth, Gregor T1 - Unraveling the hardening mechanism during laser-induced slip casting of lithium aluminate-microsilica slurry N2 - Additive manufacturing (AM) of alkali-activated materials is a promising method for producing ceramic precursors, construction elements and other parts. A recently introduced AM process is laser-induced slip casting of lithium aluminate/microsilica slurries, which yields parts with excellent mechanical strengths. To clarify the underlying mechanisms, μ-Raman spectroscopy was applied to parts produced by the process, and the dissolution and hydration of lithium aluminate was studied inter alia using conventional and in-situ X-ray diffraction. The results show that significant dissolution of lithium aluminate occurs, particularly at increased temperatures during laser interaction, which leads to an increase of pH and precipitation of an akopovaite-like Li-Al-CO3 layered double hydroxide. The increase of the pH is likely to induce dissolution of the microsilica and possibly formation of a hydrous lithium aluminosilicate gel. These observations explain the strength evolution of the studied parts and can also aid the development and improvement of related AM methods. KW - Alkali-activated materials KW - Additive manufacturing KW - Laser-induced slip casting KW - Lithium KW - Layered double hydroxide PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-520557 DO - https://doi.org/10.1016/j.oceram.2021.100060 SN - 2666-5395 VL - 5 IS - Special issue: Alkali-activated materials and geopolymers in ceramics and beyond SP - 1 EP - 7 PB - Elsevier CY - Amsterdam AN - OPUS4-52055 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Smekhova, A. A1 - Kuzmin, A. A1 - Siemensmeyer, K. A1 - Luo, C. A1 - Taylor, J. A1 - Thakur, S. A1 - Radu, F. A1 - Weschke, E. A1 - de Oliveira Guilherme Buzanich, Ana A1 - Xiao, B. A1 - Savan, A. A1 - Yusenko, Kirill A1 - Ludwig, A. T1 - Local structure and magnetic properties of a nanocrystalline Mn-rich Cantor alloy thin film down to the atomic scale N2 - The huge atomic heterogeneity of high-entropy materials along with a possibility to unravel the behavior of individual components at the atomic scale suggests a great promise in designing new compositionally complex systems with the desired multi-functionality. Herein, we apply multi-edge X-ray absorption spectroscopy (extended X-ray absorption fine structure (EXAFS), X-ray absorption near edge structure (XANES), and X-ray magnetic circular dichroism (XMCD)) to probe the structural, electronic, and magnetic properties of all individual constituents in the single-phase face-centered cubic (fcc)-structured nanocrystalline thin film of Cr20Mn26Fe18Co19Ni17 (at.%) high-entropy alloy on the local scale. The local crystallographic ordering and component-dependent lattice displacements were explored within the reverse Monte Carlo approach applied to EXAFS spectra collected at the K absorption edges of several constituents at room temperature. A homogeneous short-range fcc atomic environment around the absorbers of each type with very similar statistically averaged interatomic distances (2.54–2.55 Å) to their nearest-neighbors and enlarged structural relaxations of Cr atoms were revealed. XANES and XMCD spectra collected at the L2,3 absorption edges of all principal components at low temperature from the oxidized and in situ cleaned surfaces were used to probe the oxidation states, the changes in the electronic structure, and magnetic behavior of all constituents at the surface and in the sub-surface volume of the film. The spin and orbital magnetic moments of Fe, Co, and Ni components were quantitatively evaluated. The presence of magnetic phase transitions and the co-existence of different magnetic phases were uncovered by conventional magnetometry in a broad temperature range. KW - Magnetism KW - High-entropy alloys KW - Reverse Monte Carlo (RMC) KW - Element-specific spectroscopy KW - Extended X-ray absorption fine structure (EXAFS), KW - X-ray magnetic circular dichroism (XMCD), PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-578254 DO - https://doi.org/10.1007/s12274-022-5135-3 SN - 1998-0124 SP - 5626 PB - Springer AN - OPUS4-57825 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Shasmal, Nilanjana T1 - Effects of Direct femtosecond laser writing on chloroborosilicate glasses doped with Eu3+/Eu2+ and CdS quantum dots N2 - Femtosecond (fs) direct laser writing (DLW) is a promising technique for developing nano-inhomogeneous materials with advanced optical properties and for fabricating novel photonic devices such as integrated waveguides, ultrafast optical switches, phase plates, and 3D optical memory. In this study, DLW was applied to chloroborosilicate glasses that were singly and co-doped with Eu and CdS quantum dots (QDs). The glasses were laser-treated within a very narrow range of experimental conditions, resulting in laser-inscribed sites exhibiting enhanced emission, similar to the glass-ceramics crystallized from the as-prepared glass. In the regions crystalized by DLW a significant reduction of Eu3+ to Eu2+ was verified by photoluminescence spectroscopy. However, the characteristics of the emission bands of Eu2+ changed markedly in the laser-treated sites as compared to the emission spectra of the same glass crystallized by heat treatment. A considerable redshift and splitting of the emission band were observed, attributed to changes in the surrounding environment of the rare earth (RE) ions which was, in turn, attributed to an alteration in the coordination number of Ba2 + and/or Eu2+ as a result of the high-power laser treatment. Although there was an issue with homogeneity of the glass in the micro-level, which restricts some of the aspects of the DLW, these findings suggest the potential for structural modifications through laser treatment, which could be harnessed to create new functionalities for advanced optical applications. T2 - ICG 2025 (27th International Congress on Glass) CY - Kolkata, India DA - 20.01.2025 KW - Femtosecond direct laser writing KW - DLW KW - CdS quantum dots KW - Eu/CdS co-doped glass PY - 2025 AN - OPUS4-65285 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quosdorf, Heike T1 - Digital object identifier for additively manufactured parts as software package N2 - A method to uniquely identify samples without printed or handwritten labels is an advantage not just for additively manufactured parts. To kickstart industry use cases, it is also important to provide a ready-made implementation kit. Following an open-science and open-source software approach Germanys Federal Institute for Materials Research and Testing (BAM) seeks to promote digital solutions of ongoing research projects. With this software package a novel method based on microstructural features as identifiers – DOI4AM (digital object identifier for additively manufactured parts) – will be explained alongside its implementation as open-source Python software package. The digital object identifier (DOI) links product data clearly and forgery-proof with real components. Its implementation helps to identify and securely authenticate additively manufactured components during its product life cycle by using characteristic microstructure features - just like a fingerprint. To calculate the DOI fingerprint, a few preprocessing steps need to be performed to detect the uniquely distributed microstructure features that occur during the 3D printing process. A go-through guide shows the preprocessing steps that include CT image capturing, feature segmentation, and data distribution with CSV files. While all steps can be followed along in a Jupyter notebook, the software package includes an application for creating and checking of previously created fingerprints, as well, as a containerized API (application programming interface) service for implementation in existing software platforms or workflows. While data visualization is crucial to understanding the methodology and an essential tool to check for data correctness, an implementation in an industry use case needs to be slim and resource efficient. Therefor the software’s API can be used as an independent service. The project's industry partner proofs its first successful implementation in their digital product passport web solution PASS-X. T2 - AI MSE 2025 CY - Bochum, Germany DA - 18.11.2025 KW - Authentication KW - Unique identification KW - Digital object identifier KW - Additive Manufacturing KW - Non-destructive testing KW - Open Source Software KW - Digital fingerprint KW - X-ray Computed Tomography KW - Open Science PY - 2025 AN - OPUS4-65293 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sterthaus, Jens A1 - Ballheimer, Viktor A1 - Kuschke, Christian A1 - Wille, Frank T1 - Numerical analysis of bolted trunnion systems of packages for radioactive materials N2 - Packages for the transport of radioactive material are generally equipped with particular components for crane operations and supporting the package during transport. As an example of such components the bolted trunnion system of heavy packages are analysed in this paper. According to the German guideline BAM-GGR 012 created by the BAM Federal Institute for Materials Research and Testing for analysis and assessment of bolted lid and trunnion Systems, the finite element (FE) method is to be used preferably in the analysis of such kind of structures to obtain more accurate and detailed Information about their stressing. The FE model of a trunnion System should include the trunnion itself, the bolts and an appropriate part of the packaging wall with necessary contact conditions on all interfaces between these components. The use of solid finite elements, which is generally recommended in the BAM-GGR 012 guideline, leads to local stress and strain fields as a result of the calculation. The modelling strategy, e.g. the way of modelling interaction between the components of the trunnion System, has an essential impact on these local values. The effect of different assumptions in a FE model is demonstrated in this paper using the calculation results for a reference trunnion System. The approaches for preparation and Interpretation of results in connection with local or nominal assessment criteria are discussed as well. T2 - ASME 2012 Pressure Vessels and Piping Division Conference - PVP 2012 CY - Toronto, Ontario, Canada DA - 15.07.2012 KW - Bolted trunnion KW - German guideline BAM-GGR 012 KW - Local stress and strain fields KW - Local and nominal assessment criteria PY - 2012 SP - 1 EP - 6 PB - American Society of Mechanical Engineers (ASME) CY - New York, NY AN - OPUS4-26835 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fortes Martin, R. A1 - Thünemann, Andreas A1 - Stockmann, Jörg Manfred A1 - Radnik, Jörg A1 - Koetz, J. T1 - From Nanoparticle Heteroclusters to Filament Networks by Self-Assembly at the Water–Oil Interface of Reverse Microemulsions N2 - Surface self-assembly of spherical nanoparticles of sizes below 10 nm into hierarchical heterostructures is under arising development despite the inherent difficulties of obtaining complex ordering patterns on a larger scale. Due to template-mediated interactions between oil-dispersible superparamagnetic nanoparticles (MNPs) and polyethylenimine-stabilized gold nanoparticles (Au(PEI)NPs) at the water–oil interface of microemulsions, complex nanostructured films can be formed. Characterization of the reverse microemulsion phase by UV–vis absorption revealed the formation of heteroclusters from Winsor type II phases (WPII) using Aerosol-OT (AOT) as the surfactant. SAXS measurements verify the mechanism of initial nanoparticle clustering in defined dimensions. XPS suggested an influence of AOT at the MNP surface. Further, cryo-SEM and TEM visualization demonstrated the elongation of the reverse microemulsions into cylindrical, wormlike structures, which subsequently build up larger nanoparticle superstructure arrangements. Such WPII phases are thus proven to be a new form of soft template, mediating the self-assembly of different nanoparticles in hierarchical network-like filaments over a substrate during solvent evaporation. KW - Small-angle X-ray scattering KW - SAXS KW - Nanoparticle KW - Nano structure PY - 2021 DO - https://doi.org/10.1021/acs.langmuir.1c01348 VL - 37 IS - 29 SP - 8876 EP - 8885 PB - American Chemical Society AN - OPUS4-53034 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Steppan, Enrico A1 - Kromm, Arne A1 - Kannengießer, Thomas T1 - High-energy synchrotron study of the stress-strain behavior of hydrogen-charged high strength steel N2 - The ambition for light weight construction while simultaneously increasing the loading capacity is a main aim of many industries such as crane, vehicle, bridge construction, shipbuilding and plant construction. This aim is achieved by application of high strength structural steels with yield strengths of up to 1300 MPa. The plate thickness can be reduced and consequently the service load is increased. High strength structural steels are quenched and tempered and/or even thermo-mechanically processed. Their superior properties are due to precipitations formed by micro alloying elements finely dispersed in a martensitic matrix. The aim of this study was to observe the influence of hydrogen in the microstructure of high strength structural steel with the yield strength of 1300 MPa by using diffraction methods. Energy dispersive X-ray diffraction (EDXRD) available at the EDDI beam line of the HZB in Berlin Germany was utilized to compare the stress-strain behavior of samples exhibiting varying amounts of hydrogen during tensile loading. T2 - Visual-JW2012 - International Symposium on Visualization in Joining and Welding Science through Advanced Measurements and Simulation CY - Osaka, Japan DA - 28.11.2012 KW - High strength structural steel KW - Hydrogen diffusion KW - Hydrogen assisted cold cracking KW - Energy dispersive X-ray diffraction PY - 2012 IS - IWIS-17 SP - 228 EP - 229 PB - Joining and Welding Research Institute (JWRI) CY - Osaka AN - OPUS4-27396 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sterthaus, Jens T1 - Numerical analysis of bolted trunnion systems of packages for radioactive materials T2 - ASME 2012 Pressure Vessels and Piping Division Conference - PVP 2012 CY - Toronto, Ontario, Canada DA - 15.07.2012 PY - 2012 AN - OPUS4-26811 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tu, Z. A1 - Donskyi, Ievgen A1 - Qiao, H. A1 - Zhu, Z. A1 - Unger, Wolfgang A1 - Hackenberger, C. P. R. A1 - Chen, W. A1 - Adeli, M. A1 - Haag, R. T1 - Graphene Oxide-Cyclic R10 Peptide Nuclear Translocation Nanoplatforms for the Surmounting of Multiple-Drug Resistance N2 - Multidrug resistance resulting from a variety of defensive pathways in Cancer has become a global concern with a considerable impact on the mortality associated with the failure of traditional chemotherapy. Therefore, further research and new therapies are required to overcome this challenge. In this work, a cyclic R10 peptide (cR10) is conjugated to polyglycerol-covered nanographene oxide to engineer a nanoplatform for the surmounting of multidrug resistance. The nuclear translocation of the nanoplatform, facilitated by cR10 peptide, and subsequently, a laser-triggered release of the loaded doxorubicin result in efficient anticancer activity confirmed by both in vitro and in vivo experiments. The synthesized nanoplatform with a combination of different features, including active nucleus-targeting, highloading capacity, controlled release of cargo, and photothermal property, provides a new strategy for circumventing multidrug resistant cancers. KW - Graphen Oxide KW - Nanoplatform KW - Cancer PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-510061 DO - https://doi.org/10.1002/adfm.202000933 VL - 30 IS - 35 SP - 2000933 PB - Wiley VCH AN - OPUS4-51006 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kulka, M.W. A1 - Nie, C. A1 - Nickl, P. A1 - Kerkhoff, Y. A1 - Garg, A. A1 - Salz, D. A1 - Radnik, Jörg A1 - Grunwald, I. A1 - Haag, R. T1 - Surface-Initiated Grafting of Dendritic Polyglycerol from Mussel-Inspired Adhesion-Layers for the Creation of Cell-Repelling Coatings N2 - Biofouling is a major challenge in the application of textiles, biosensors, and biomedical implants. In the current work, a straightforward method for the solvent-free polymerization of antifouling dendritic polyglycerol (dPG) from mussel-inspired dendritic polyglycerol (MI-dPG) coatings on hydrophilic titanium dioxide (TiO2) and hydrophobic polydimethylsiloxane (PDMS) is reported. Surface characterization is performed by static water contact angle (CA) measurements, X-ray photoelectron spectroscopy (XPS), and scanning electron microscopy (SEM). Significant lower CA values are obtained after dPG grafting from MI-dPG-coated TiO2 and MI-dPG coated PDMS. Furthermore, XPS shows a time-dependent increase of the CO bond content upon dPG grafting from MI-dPG-coated TiO2 and MI-dPG-coated PDMS. Analysis of the surface morphology by SEM shows a clear time-dependent increase in the surface roughness upon dPG grafting from MI-dPG-coated TiO2 and MIdPG-coated PDMS. When the viability of two adhesive cell types is studied via LIVE/DEAD staining, a strong reduction in the cell density is observed after the dPG grafting from MI-dPG-coated TiO2 and MI-dPG-coated PDMS (a decrease of >95% in all cases). The combined results show that biocompatible but highly cell-repelling surfaces are efficiently constructed via the grafting of dPG from MI-dPG-coated TiO2 and MI-dPG-coated PDMS. KW - Repelling surface coatings KW - Dendritic polyglycerol KW - Mussel-inspired adhesives KW - Surface-initated grafting PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-516590 DO - https://doi.org/10.1002/admi.202000931 SN - 2196-7350 VL - 7 IS - 24 SP - 931 PB - Wiley VCH AN - OPUS4-51659 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weigert, Florian A1 - Müller, A. A1 - Häusler, I. A1 - Geißler, Daniel A1 - Skroblin, D. A1 - Unger, Wolfgang A1 - Radnik, Jörg A1 - Resch-Genger, Ute T1 - Combining HR‑TEM and XPS to elucidate the core–shell structure of ultrabright CdSe/CdS semiconductor quantum dots N2 - Controlling thickness and tightness of surface passivation shells is crucial for many applications of core–shell nanoparticles (NP). Usually, to determine shell thickness, core and core/shell particle are measured individually requiring the availability of both nanoobjects. This is often not fulfilled for functional nanomaterials such as many photoluminescent semiconductor quantum dots (QD) used for bioimaging, solid state lighting, and display technologies as the core does not show the applicationrelevant functionality like a high photoluminescence (PL) quantum yield, calling for a whole nanoobject approach. By combining high-resolution transmission electron microscopy (HR-TEM) and X-ray photoelectron spectroscopy (XPS), a novel whole nanoobject approach is developed representatively for an ultrabright oleic acid-stabilized, thick shell CdSe/CdS QD with a PL quantum yield close to unity. The size of this spectroscopically assessed QD, is in the range of the information depth of usual laboratory XPS. Information on particle size and monodispersity were validated with dynamic light scattering (DLS) and small angle X-ray scattering (SAXS) and compared to data derived from optical measurements. In addition to demonstrating the potential of this novel whole nanoobject approach for determining architectures of small nanoparticles, the presented results also highlight challenges faced by different sizing and structural analysis methods and method-inherent uncertainties. KW - Photoluminescence KW - Single particle KW - Microscopy KW - Particle architecture KW - Thickness KW - SAXS KW - Shell KW - XPS KW - TEM KW - Semiconductor KW - Quantum dot KW - Photophysics KW - Quantum yield PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-517911 DO - https://doi.org/10.1038/s41598-020-77530-z VL - 10 IS - 1 SP - 20712 PB - Springer Nature AN - OPUS4-51791 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Müller, Anja A1 - Krahl, T. A1 - Radnik, Jörg A1 - Wagner, Andreas A1 - Werner, W. S. M. A1 - Ritter, B. A1 - Kemnitz, E. A1 - Unger, Wolfgang T1 - Chemical in-depth analysis of (Ca/Sr)F2 core–shell like nanoparticles by X-ray photoelectron spectroscopy with tunable excitation energy N2 - The fluorolytic sol–gel synthesis is applied with the intention to obtain two different types of core–shell nanoparticles, namely, SrF2–CaF2 and CaF2–SrF2. In two separate fluorination steps for core and shell formation, the corresponding metal lactates are reacted with anhydrous HF in ethylene glycol. Scanning transmission electron microscopy (STEM) and dynamic light scattering (DLS) confirm the formation of particles with mean dimensions between 6.4 and 11.5 nm. The overall chemical composition of the particles during the different reaction steps is monitored by quantitative Al Kα excitation X-ray photoelectron spectroscopy (XPS). Here, the formation of stoichiometric metal fluorides (MF2) is confirmed, both for the core and the final core–shell particles. Furthermore, an in-depth analysis by synchrotron radiation XPS (SR-XPS) with tunable excitation energy is performed to confirm the core–Shell character of the nanoparticles. Additionally, Ca2p/Sr3d XPS intensity ratio in-Depth profiles are simulated using the software Simulation of Electron Spectra for Surface Analysis (SESSA). In principle, core–shell like particle morphologies are formed but without a sharp interface between calcium and strontium containing phases. Surprisingly, the in-depth chemical distribution of the two types of nanoparticles is equal within the error of the experiment. Both comprise a SrF2-rich core domain and CaF2-rich shell domain with an intermixing zone between them. Consequently, the internal morphology of the final nanoparticles seems to be independent from the synthesis chronology. KW - Metal fluorides KW - Sol-gel synthesis KW - Synchrotron radiation KW - X-ray photoelectron spectroscopy PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-522284 DO - https://doi.org/10.1002/sia.6937 SN - 0142-2421 VL - 53 IS - 5 SP - 494 EP - 508 PB - Wiley VCH AN - OPUS4-52228 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bennet, Francesca A1 - Müller, Anja A1 - Radnik, Jörg A1 - Hachenberger, Y. A1 - Jungnickel, H. A1 - Laue, P. A1 - Luch, A. A1 - Tentschert, J. T1 - Preparation of Nanoparticles for ToF-SIMS and XPS Analysis N2 - Nanoparticles have gained increasing attention in recent years due to their potential and application in different fields including medicine, cosmetics, chemistry, and their potential to enable advanced materials. To effectively understand and regulate the physico-chemical properties and potential adverse effects of nanoparticles, validated measurement procedures for the various properties of nanoparticles need to be developed. While procedures for measuring nanoparticle size and size Distribution are already established, standardized methods for analysis of their surface chemistry are not yet in place, although the influence of the surface chemistry on nanoparticle properties is undisputed. In particular, storage and preparation of nanoparticles for surface analysis strongly influences the analytical results from various methods, and in order to obtain consistent results, sample preparation must be both optimized and standardized. In this contribution, we present, in detail, some standard procedures for preparing nanoparticles for surface analytics. In principle, nanoparticles can be deposited on a suitable substrate from suspension or as a powder. Silicon (Si) Wafers are commonly used as substrate, however, their cleaning is critical to the process. For sample preparation from suspension, we will discuss drop-casting and spin-coating, where not only the cleanliness of the substrate and purity of the suspension but also its concentration play important roles for the success of the preparation methodology. For nanoparticles with sensitive ligand shells or coatings, deposition as powders is more suitable, although this method requires particular care in fixing the sample. KW - Titania nanoparticles KW - X-ray photoelectron spectroscopy KW - Secondary ion mass spectrometry KW - Surface chemisttry PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-520103 UR - https://www.jove.com/video/61758 DO - https://doi.org/10.3791/61758 VL - 163 SP - e61758 AN - OPUS4-52010 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Donskyi, Ievgen A1 - Nie, C. A1 - Ludwig, K. A1 - Trimpert, J. A1 - Ahmed, R. A1 - Quaas, E. A1 - Achazi, K. A1 - Radnik, Jörg A1 - Adeli, M. A1 - Haag, R. A1 - Osterrieder, K. T1 - Graphene Sheets with Defined Dual Functionalities for the Strong SARS-CoV-2 Interactions N2 - Search of new strategies for the inhibition of respiratory viruses is one of the urgent health challenges worldwide, as most of the current therapeutic agents and treatments are inefficient. Severe acute respiratory syndrome coronavirus 2 (SARSCoV-2) has caused a pandemic and has taken lives of approximately two Million people to date. Even though various vaccines are currently under development, virus, and especially its spike glycoprotein can mutate, which highlights a Need for a broad-spectrum inhibitor. In this work, inhibition of SARS-CoV-2 by graphene platforms with precise dual sulfate/alkyl functionalities is investigated. A series of graphene derivatives with different lengths of aliphatic chains is synthesized and is investigated for their ability to inhibit SARS-CoV-2 and feline coronavirus. Graphene derivatives with long alkyl chains (>C9) inhibit coronavirus replication by virtue of disrupting viral envelope. The ability of these graphene platforms to rupture viruses is visualized by atomic force microscopy and cryogenic electron microscopy. A large concentration window (10 to 100-fold) where graphene platforms display strongly antiviral activity against native SARS-CoV-2 without significant toxicity against human cells is found. In this concentration range, the synthesized graphene platforms inhibit the infection of enveloped viruses efficiently, opening new therapeutic and metaphylactic avenues against SARS-CoV-2. KW - Graphene KW - Graphene-based polyglycerol sulfates KW - SARS-CoV2 inhibitor KW - Virucidality PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-520858 DO - https://doi.org/10.1002/smll.202007091 VL - 17 IS - 11 SP - 7091 PB - Wiley VCH AN - OPUS4-52085 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Radnik, Jörg A1 - Knigge, Xenia A1 - Andresen, Elina A1 - Resch-Genger, Ute A1 - Cant, D.J.H. A1 - Shard, A.G. A1 - Clifford, C.A. T1 - Composition, thickness, and homogeneity of the coating of core–shell nanoparticles—possibilities, limits, and challenges of X-ray photoelectron spectroscopy N2 - Core–shell nanoparticles have attracted much attention in recent years due to their unique properties and their increasing importance in many technological and consumer products. However, the chemistry of nanoparticles is still rarely investigated in comparison to their size and morphology. In this review, the possibilities, limits, and challenges of X-ray photoelectron spectroscopy (XPS) for obtaining more insights into the composition, thickness, and homogeneity of nanoparticle coatings are discussed with four examples: CdSe/CdS quantum dots with a thick coating and a small core; NaYF4-based upconverting nanoparticles with a large Yb-doped core and a thin Er-doped coating; and two types of polymer nanoparticles with a poly(tetrafluoroethylene) core with either a poly(methyl methacrylate) or polystyrene coating. Different approaches for calculating the thickness of the coating are presented, like a simple numerical modelling or a more complex simulation of the photoelectron peaks. Additionally, modelling of the XPS background for the investigation of coating is discussed. Furthermore, the new possibilities to measure with varying excitation energies or with hard-energy X-ray sources (hard-energy X-ray photoelectron spectroscopy) are described. A discussion about the sources of uncertainty for the determination of the thickness of the coating completes this review. KW - X-ray spectroscopy KW - Nanoparticles KW - Spectroscopy / Instrumentation KW - Spectroscopy / Theory PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-548305 DO - https://doi.org/10.1007/s00216-022-04057-9 VL - 414 IS - 15 SP - 4331 EP - 4345 PB - SpringerNature AN - OPUS4-54830 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baer, Wolfram T1 - Validation of a low blow specimen technique for R-curve determination using a drop tower N2 - The effect of bouncing strikes on crack extension in low blow tests has been investigated. • Crack propagation sensor signals, force-displacement records and loading level have been analyzed. • Additional crack extension in the specimen due to bouncing strikes of the hammer is not to be expected. It can be seen as a major experimental advantage that the striker does not have to be catched after the low blow test. • This has to be proved for the given conditions of test setup, material and loading. T2 - ECF21 - European Conference on Fracture CY - Catania, Italy DA - 20.06.2016 KW - Testing method KW - Dynamic fracture mechanics KW - Material characteristics KW - Low blow PY - 2016 AN - OPUS4-38197 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baer, Wolfram T1 - Experimental determination and analysis of dynamic fracture toughness data of ductile cast iron N2 - Ductile Cast Iron materials (DCI) have become important structural materials. Neverthe-less, to draw maximum benefit from DCIs property potential, tailored testing methods must be provided. The established dynamic Jd-R and CTOD 5d-R curve procedures are based on material specifically developed, independent experimental techniques but pro-vide almost matching results. This can be seen as additional validation of the Jd procedure which was mandatory. T2 - 14th International Conference on Fracture (ICF 14) CY - Rhodes, Greece DA - 18.07.2017 KW - Ductile cast iron KW - Fracture mechanics KW - Dynamic loading KW - Crack resistance curve KW - CTOD KW - J-integral PY - 2017 AN - OPUS4-42727 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baer, Wolfram T1 - Was Sie schon immer über Chunky-Graphit wissen w(s)ollten, aber bisher nicht zu fragen wagten N2 - Duktile Gusseisenwerkstoffe mit Kugelgraphit (GJS) haben ein erhebliches technisches Potenzial und sind von wirtschaftlicher Bedeutung. Nicht zuletzt daher ist es ökonomisch sinnvoll, gesellschaftlich nachhaltig und wissenschaftlich interessant, ihren Herstellungsprozess zu optimieren. Eine maßgebliche Rolle kommt hierbei der Vermeidung von Qualitätsabweichungen in Form von Gefügefehlern zu. Dieser Beitrag befasst sich mit der – leider vielfach nicht richtig oder zu wenig verstandenen, aber insbesondere bei kostenintensi-ven dickwandigen Gussteilen relevanten - Graphitentartung Chunky-Graphit (CG). Die metallurgischen Ursachen von CG werden noch immer kontrovers diskutiert. Eine allgemein akzeptierte Theorie zur Bildung und dem Wachstumsmechanismus von CG existiert nicht, in der Gießereipraxis wird gleichwohl eine Fülle spezifischer technologischer Abhilfemaßnahmen praktiziert [1]. Der Schwerpunkt dieses Beitrages liegt jedoch nicht auf der metallurgischen Seite, sondern auf der Beschrei-bung der spezifischen Morphologie von CG (Bild 1), dessen Detektion im Werkstoff bzw. Bauteil sowie den Auswirkungen von CG auf die Werkstoffeigenschaften. Detailliert werden Möglichkeiten und Grenzen zer-störungsfreier und zerstörender Untersuchungsverfahren zur Identifikation und Quantifizierung von CG aufgezeigt. Ausgehend von der charakteristischen Morphologie von CG wird dessen Einfluss auf das Ver-formungs- und Bruchverhalten von GJS behandelt. Beispielhaft werden dabei die Eigenschaften Festigkeit, Verformbarkeit, das Risswachstumsverhalten und die Bruchzähigkeit diskutiert und Schlussfolgerungen für die Bewertung von mit CG behafteten GJS-Bauteilen abgeleitet. T2 - Ledebur-Kolloquium 2023 CY - Freiberg, Germany DA - 26.10.2023 KW - Gusseisen mit Kugelgraphit GJS KW - Chunky-Graphit KW - Graphitentartung KW - Duktiles Gusseisen PY - 2023 AN - OPUS4-58636 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baer, Wolfram T1 - Investigation of the Master Curve Concept for Ferritic Ductile Cast Iron (DCI) N2 - Based on state-of-the-art research and regulations, the application of the fracture mechanics master curve (MC) concept to ferritic ductile cast iron (DCI) is being investigated in a recently started German joint research project between BAM Berlin and MPA Stuttgart. This paper outlines the research approach and the planned investigations and provides first results. According to the IAEA guidelines SSG 26, the safety assessment of DCI containers for transport as well as interim and final storage of radioactive materials is based on the fracture mechanics criterion of general crack initiation exclusion. Within this context, the focus of the current research project is on the further development of brittle fracture safety assessment methods under dynamic loading conditions. Within fracture mechanics safety assessments for steels in nuclear technology, the probabilistic MC concept according to ASTM E1921 is currently used for quasi-static loading conditions as a supplement to the established deterministic ASME reference curve concept. The MC concept allows for an effective statistical consideration of the scatter of the material toughness in the transition regime. Furthermore, the MC can also be used for elevated loading rates as they occur in accident or crash scenarios. However, for DCI, a systematic review of potential modifications to the MC assumptions and procedure according to ASTM E1921 and an associated validation are still lacking. Therefore, a corresponding methodology shall be established to determine and assess dynamic fracture toughness values of DCI in the ductile-to-brittle transition regime, using samples extracted from a component. For the experimental program, a DCI material was produced as it is generally used for transport and storage containers. A basic mechanical-technological material characterization consisting of tensile, Charpy, and Pellini tests is planned. A comprehensive fracture mechanics test program was compiled covering dynamic testing of DC(T)9, C(T)25, C(T)50, SE(B)10, SE(B)25, and SE(B)140 specimens. Moreover, numerical analyses of different specimen geometries and test setups are planned to investigate the influences of stress triaxiality and loading rate. Throughout the experimental program, the microstructure-property relationship will be investigated based on quantitative metallographic and fractographic analyses. Finally, different MC assessment strategies will be considered, and modifications will be made if necessary. T2 - PATRAM22 Conference CY - Juans-les-Pins, France DA - 11.06.2023 KW - Dynamic Fracture Toughness KW - Ductile Cast Iron KW - Master Curve Method PY - 2023 AN - OPUS4-57766 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Page, T.M. A1 - Nie, C. A1 - Neander, L. A1 - Povolotsky, T.L. A1 - Sahoo, A.K. A1 - Nickl, Philip A1 - Adler, J.M. A1 - Bawadkji, O. A1 - Radnik, Jörg A1 - Achazi, K. A1 - Ludwig, K. A1 - Lauster, D. A1 - Netz, R.R. A1 - Trimpert, J. A1 - Kaufer, B. A1 - Haag, R. A1 - Donskyi, Ievgen T1 - Functionalized Fullerene for Inhibition of SARS-CoV-2 Variants N2 - As virus outbreaks continue to pose a challenge, a nonspecific viral inhibitor can provide significant benefits, especially against respiratory viruses. Polyglycerol sulfates recently emerge as promising agents that mediate interactions between cells and viruses through electrostatics, leading to virus inhibition. Similarly, hydrophobic C60 fullerene can prevent virus infection via interactions with hydrophobic cavities of surface proteins. Here, two strategies are combined to inhibit infection of SARS-CoV-2 variants in vitro. Effective inhibitory concentrations in the millimolar range highlight the significance of bare fullerene’s hydrophobic moiety and electrostatic interactions of polysulfates with surface proteins of SARS-CoV-2. Furthermore, microscale thermophoresis measurements support that fullerene linear polyglycerol sulfates interact with the SARS-CoV-2 virus via its spike protein, and highlight importance of electrostatic interactions within it. All-atom molecular dynamics simulations reveal that the fullerene binding site is situated close to the receptor binding domain, within 4 nm of polyglycerol sulfate binding sites, feasibly allowing both portions of the material to interact simultaneously. KW - Covalent functionalization KW - Fullerene KW - SARS-CoV 2 KW - Sulfated materials KW - Virus inhibition PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-568672 DO - https://doi.org/10.1002/smll.202206154 SN - 1613-6810 SP - 1 EP - 8 PB - Wiley VCH AN - OPUS4-56867 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bawadkji, O. A1 - Cherri, M. A1 - Schäfer, A. A1 - Herziger, S. A1 - Nickl, Philip A1 - Achazi, K. A1 - Donskyi, Ievgen A1 - Adeli, M. A1 - Haag, R. T1 - One-pot covalent functionalization of 2D black phosphorus by anionic ring opening polymerization N2 - In this work, a one-pot approach for the covalent functionalization of few-layer black phosphorus (BP) by anionic ring opening polymerization of glycidol to obtain multifunctional BP-polyglycerol (BP-PG) with high amphiphilicity for near-infrared-responsive drug delivery and biocompatibility is reported. Straightforward synthesis in combination with exceptional biological and physicochemical properties designates functionalized BP-PG as a promising candidate for a broad range of biomedical applications. KW - 2D nanomaterial KW - Amphiphilicity KW - Black phosphorus KW - Hyperbranched KW - Polyglycerol KW - Water dispersibility PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-568833 DO - https://doi.org/10.1002/admi.202201245 SN - 2196-7350 VL - 9 SP - 1 EP - 8 PB - Wiley-VCH CY - Weinheim AN - OPUS4-56883 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Knigge, Xenia A1 - Radnik, Jörg T1 - 1,3-Dimethyl-imidazolium dimethyl phosphate ([MMIM]+[DMP]−) analyzed by XPS and HAXPES N2 - The ionic liquid 1,3-dimethyl-imidazolium-dimethylphosphate ([MMIM]+[DMP]−) was analyzed using (hard) x-ray photoelectron spectroscopy. Here, XPS and HAXPES spectra are shown in comparison. For the acquisition of the XPS spectra, monochromatic Al Kα radiation at 1486.6 eV was used, while for the acquisition of the HAXPES spectra, monochromatic Cr Kα radiation at 5414.8 eV was applied. Here, survey scans and high-resolution spectra of P 2p, P 2s, C 1s, O 1s, and N 1s for both methods and P 1s, P KL2,3L2,3, and P KL1L2,3 for HAXPES are shown. KW - C7H15N2O4P KW - [MMIM]+[DMP]− KW - Lonic liquid KW - Hard x-ray photoelectron spectroscopy KW - HAXPES KW - XPS PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-571604 DO - https://doi.org/10.1116/6.0002297 VL - 30 IS - 1 SP - 1 EP - 20 PB - AIP Publishing AN - OPUS4-57160 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chen, Z. A1 - Perez, J. P. H. A1 - Smales, Glen Jacob A1 - Blukis, R. A1 - Pauw, Brian Richard A1 - Stammeier, J. A. A1 - Radnik, Jörg A1 - Smith, A. J. A1 - Benning, L. G. T1 - Impact of organic phosphates on the structure and composition of short-range ordered iron nanophases N2 - Organic phosphates (OP) are important nutrient components for living cells in natural environments, where they readily interact with ubiquitous iron phases such as hydrous ferric oxide, ferrihydrite (FHY). FHY partakes in many key bio(geo)chemical reactions including iron-mediated carbon storage in soils, or iron-storage in living organisms. However, it is still unknown how OP affects the formation, structure and properties of FHY. Here, we document how β-glycerophosphate (GP), a model OP ligand, affects the structure and properties of GP–FHY nanoparticles synthesized by coprecipitation at variable nominal molar P/Fe ratios (0.01 to 0.5). All GP–FHY precipitates were characterized by a maximum solid P/Fe ratio of 0.22, irrespective of the nominal P/Fe ratio. With increasing nominal P/Fe ratio, the specific surface area of the GP–FHY precipitates decreased sharply from 290 to 3 m2 g−1, accompanied by the collapse of their pore structure. The Fe–P local bonding environment gradually transitioned from a bidentate binuclear geometry at low P/Fe ratios to monodentate mononuclear geometry at high P/Fe ratios. This transition was accompanied by a decrease in coordination number of edge-sharing Fe polyhedra, and the loss of the corner-sharing Fe polyhedra. We show that Fe(III) polymerization is impeded by GP, and that the GP–FHY structure is highly dependent on the P/Fe ratio. We discuss the role that natural OP-bearing Fe(III) nanophases have in biogeochemical reactions between Fe–P and C species in aquatic systems. KW - Organic phosphates KW - Iron nanophases KW - Scattering KW - Diffraction KW - Nanomaterials KW - Coprecipitation KW - Carbon storage PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-599399 DO - https://doi.org/10.1039/d3na01045g SN - 2516-0230 SP - 1 EP - 13 PB - Royal Society of Chemistry (RSC) CY - Cambridge AN - OPUS4-59939 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bennet, Francesca A1 - Opitz, R. A1 - Ghoreishi, N. A1 - Plate, K. A1 - Barnes, J.-P. A1 - Bellew, A. A1 - Bellu, A. A1 - Ceccone, G. A1 - de Vito, E. A1 - Delcorte, A. A1 - Franquet, A. A1 - Fumageli, F. A1 - Gilliland, D. A1 - Jungnickel, H. A1 - Lee, T.G. A1 - Poleunis, C. A1 - Rading, D. A1 - Shon, H.K. A1 - Spampinato, V. A1 - Son, J.G. A1 - Wang, F. A1 - Wang, Y.-C. A. A1 - Zhao, Y. A1 - Roloff, A. A1 - Tentschert, J. A1 - Radnik, Jörg T1 - VAMAS TWA2 interlaboratory comparison: Surface analysis of TiO2 nanoparticles using ToF-SIMS N2 - Due to the extremely high specific surface area of nanoparticles and corresponding potential for adsorption, the results of surface analysis can be highly dependent on the history of the particles, particularly regarding sample preparation and storage. The sample preparation method has, therefore, the potential to have a significant influence on the results. This report describes an interlaboratory comparison (ILC) with the aim of assessing which sample preparation methods for ToF-SIMS analysis of nanoparticles provided the most intra- and interlaboratory consistency and the least amount of sample contamination. The BAM reference material BAM-P110 (TiO2 nanoparticles with a mean Feret diameter of 19 nm) was used as a sample representing typical nanoparticles. A total of 11 participants returned ToF-SIMS data,in positive and (optionally) negative polarity, using sample preparation methods of “stick-and-go” as well as optionally “drop-dry” and “spin-coat.” The results showed that the largest sources of variation within the entire data set were caused by adventitious hydrocarbon contamination or insufficient sample coverage, with the spin-coating protocol applied in this ILC showing a tendency toward insufficient sample coverage; the sample preparation method or the participant had a lesser influence on results. KW - Secondary Ion Mass Spectrometry KW - VMAAS KW - Titania KW - Interlaboratory comparison KW - Reproducibility PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-582290 DO - https://doi.org/10.1116/6.0002814 SN - 0734-2101 VL - 41 IS - 5 SP - 053210-1 EP - 053210-13 PB - AIP (American Institute of Physics) AN - OPUS4-58229 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hirahara, Kenta A1 - Bonse, Jörn A1 - Krüger, Jörg A1 - Weise, Matthias A1 - Ermilova, Elena A1 - Schusterbauer, Robert A1 - Unterreiner, Andreas-Neil A1 - Hertwig, Andreas T1 - A multi-method study of femtosecond laser modification and ablation of amorphous hydrogenated carbon coatings N2 - e present a study on femtosecond laser treatment of amorphous hydrogen-containing carbon coatings (a-C:H). The coatings were deposited on silicon wafers by a plasma-assisted chemical vapour deposition (PA-CVD), resulting in two different types of material with distinct properties (referred to as “absorbing” and “semi-transparent” coatings in the following). The samples were laser-treated with single fs-laser pulses (800 nm center wavelength, 35 fs pulse duration) in the ablative regime. Through a multi-method approach using topometry, Raman spectroscopy, and spectroscopic imaging ellipsometry, we can identify zones and thresholds of diferent fuence dependent efects and have access to the local dielectric function. The two coating materials react signifcantly diferent upon laser treatment. We determined the (non-ablative) modifcation threshold fuence for the absorbing coating as 3.6 × 10−2 Jcm−2 and its ablation threshold as 0.22 Jcm−2. The semi-transparent coating does not show such a low-fuence modifcation but exhibits a characteristic interference-based intra-flm ablation mechanism with two distinguishable ablation thresholds at 0.25 and 0.28 Jcm−2, respectively. The combination of tailored layer materials and correlative imaging spectroscopic methods delivers new insights into the behaviour of materials when treated with ultrashort-pulse laser radiation KW - Amorphous Hydrogenated Carbon Coatings KW - Correlative Imaging Measurement Techniques KW - Hybrid Metrology KW - Imaging Spectroscopy KW - Spectroscopic Ellipsometry KW - Ultra-short Pulse Laser Materials Processing PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-617829 DO - https://doi.org/10.1007/s00339-024-07980-z VL - 130 IS - 12 SP - 1 EP - 17 PB - Springer Science and Business Media LLC AN - OPUS4-61782 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Baer, Wolfram A1 - Wossidlo, Peter T1 - Validation of a low blow specimen technique for R-curve determination using a drop tower N2 - Fracture mechanics based component design requires appropriate fracture mechanics toughness data with respect to both, loading rate as well as test temperature. Taking high-rate loading into account such as with accidental scenarios, different standards such as ASTM E 1820 or BS 7448-3 provide some information on dynamic fracture mechanics testing. Nevertheless, the designations differ so that a validation of the own material specific test method used for dynamic R-curve determination is mandatory. In order to address this for ductile cast iron materials an experimental method for the reliable determination of dynamic J-integral crack resistance curves at -40 °C following the multiple specimen approach has been established and validated. The experimental concept offers some additional valuable features. Single values of dynamic crack initiation toughness can be determined using a single specimen technique based on crack sensors. Furthermore, an experimentally independent method is provided according to which CTOD δ5 R-curves can be established. The focus of the present paper is on the validation of the experimental low blow technique using a drop tower test system. A drop tower test system was developed and set up to perform low blow tests at temperatures down to -40 °C. The system allows for a variation of the impact mass and height and was optimized for testing of ductile cast iron at stress intensity rates from approximately 5∙10⁴ to 3∙10⁵ MPa√ms⁻¹. This range of loading rate is characteristic for instance with crash scenarios of heavy sectioned DCI casks for radioactive materials. In order to address characteristic challenges of impact tests (test duration of microseconds up to milliseconds, inertial effects, signal oscillations), an appropriate full bridge strain gage method for the measurement of force directly on the specimen as well as a non-contact measurement of load line displacement using an optical extensometer have been developed and validated. The low blow test requires either to prevent bouncing strikes of the hammer by using the stop block technique or to catch the hammer after its first strike. Both options are not part of the experimental concept and setup which have been realized here. The paper describes investigations which have been performed in order to make sure that bouncing strikes of the hammer do not cause additional crack extension in the specimen. This is necessary to ensure a unique relation between the work done and the achieved crack extension. The investigations covered the analysis of limit loads of the specimen with respect to the measured force. The measured stiffness of the specimen was assessed and signals of crack sensors were analyzed. Furthermore, an analysis of the mechanical behavior of the loading system and the specimen by optical observation was performed. Corresponding results are discussed in the paper. It had finally been proven that additional crack extension in the specimen due to bouncing strikes of the hammer is not to be expected under the given conditions of test setup, material and loading. It can be seen as a major experimental advantage that the striker does not have to be catched after the low blow test. T2 - XXIV Italian Group of Fracture Conference CY - Urbino, Italy DA - 01.03.2017 KW - Dynamic fracture mechanics KW - R-curve KW - Low blow KW - Ductile cast iron PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-437686 DO - https://doi.org/10.1016/j.prostr.2017.04.005 SN - 2452-3216 VL - 3 SP - 25 EP - 32 AN - OPUS4-43768 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Broichert, C. A1 - Klingenhof, M. A1 - Frisch, M. A1 - Dresp, S. A1 - Kubo, N.M. A1 - Artz, J. A1 - Radnik, Jörg A1 - Palkovits, S. A1 - Beine, A.K. A1 - Strasser, P. A1 - Palkovits, R. T1 - Particle size-controlled synthesis of highperformance MnCo-based materials for alkaline OER at fluctuating potentials N2 - For the large-scale generation of hydrogen via water electrolysis the design of long term stable and active catalysts for the oxygen evolution reaction (OER) remains a key challenge. Most catalysts suffer from severe structural corrosion that becomes even more pronounced at fluctuating potentials. Herein, MnCo based cubic particles were prepared via a hydrothermal approach, in which the edge length of the micron-sized particles can be controlled by changing the pH value of the precursor solution. The cubes are composed of varying amounts of MnCo2O4, CoCO3 and a mixed (Mn/Co)CO3 phase. Structure–activity relationships were deduced revealing a volcano-type behavior for the intrinsic OER activity and fraction of spinel oxide phase. A low overpotential of 0.37 V at 10 mA cm−2 and a stability of more than 25 h was achieved in 1.0 M KOH using a rotating disc electrode (RDE) setup. The best performing catalyst material was successfully tested under dynamic process conditions for 9.5 h and shows a superior catalytic activity as anode for the Overall water splitting in an electrolyser setup in 1.0 M KOH at 333 K compared to a reference NiCo-spinel catalyst. KW - Water electrolysis KW - Oxygen evolution reaction KW - Structure activity relationships PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-536050 DO - https://doi.org/10.1039/d1cy00905b SN - 2044-4753 VL - 11 IS - 12 SP - 7278 EP - 7286 PB - Royal Society of Chemistry AN - OPUS4-53605 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zaki, Mohammad T1 - Nano-And Advanced Materials Synthesis In A Self-Driving Lab (SDL) N2 - Nano- and advanced materials are recognized as key enabling technologies of the 21st century, offering exceptional potential to drive innovation and tackle pressing challenges in materials science. To fully realize this potential, it is essential to develop and improve tools that accelerate their design, development, and optimization. Recognizing this pressing need, we present a Self-Driving Lab (SDL) that integrates robotics for batched autonomous synthesis – from molecular precursors to fully purified nanomaterials, with automated characterization and data analysis, for a complete and reliable nanomaterial synthesis workflow. By fully automating these three process steps for seven different materials from five representative, completely different classes of nano- and advanced materials (metal, metal oxide, silica, metal organic framework, and core–shell particles) that follow different reaction mechanisms, we demonstrate the great versatility and flexibility of the platform. The system also exhibits modularity, impressive adaptability in terms of reactions scales and incorporates in-line characterization measurement of hydrodynamic diameter, zeta potential, and optical properties (absorbance, fluorescence) of the nanomaterials, along with automating data analysis of at-line or off-line characterization techniques such as electron microscopy image analyses. Automated characterization and data analysis is complemented by a machine learning–driven feedback loop employing active learning algorithms (e.g., Bayesian optimization, artificial neural networks, and downhill simplex methods) to iteratively suggest new experimental parameters toward desired material properties. Therefore, the excellent reproducibility for material syntheses when run on the SDL platform multiple times, the material agnostic behavior, the adaptability, and modularity, underscore the SDL’s reliability and potential as a transformative tool for advancing the development and applications of nano- and advanced materials, offering solutions for a sustainable future. T2 - Gordon Research Seminar and Conference, Multifunctional Materials and Structures-conference CY - Ventura, CA, USA DA - 24.01.2026 KW - Self-Driving Laboratories KW - Materials Acceleration Platforms KW - Nanomaterials PY - 2026 AN - OPUS4-65597 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kumar, Sourabh T1 - Grain Boundary Transformation Induced by Boron Segregation N2 - The segregation of solute atoms at grain boundaries (GBs) plays a critical role in defining the mechanical properties of materials, including corrosion resistance and fracture toughness. This study investigates the structural transformations induced by minimal boron concentrations at Σ13 GBs in ferrite thin films synthesized. Two sample protocols were examined: one with carbon as the sole solute and the other with carbon and boron co-segregation. To understand the thermodynamics of such phases, we employed ab initio calculations to meticulously examine the competing Σ13 GB phases that coexist in the presence of defects and stacking faults. Building on our findings regarding these competing GB phases, we analyzed the energetic aspects of solute segregation at the GB interface. Furthermore, we constructed a defect phase diagram to gain insights into the influence of Boron concentration on the evolution of GB structure. We reveal that boron segregation transforms the GB structure from flat to zigzag trigonal prisms by forming new chemical bonds, ultimately enhancing bonding strength between boron and iron atoms by 5%. This transformation doubles steel's resistance to fracture and provides valuable insights into the thermodynamic and energetic aspects of solute-driven GB phase evolution. These findings contribute to developing innovative strategies for designing high-performance steel with enhanced mechanical integrity and durability. T2 - DPG 2025 Regensburg CY - Regensburg, Germany DA - 16.03.2025 KW - Defect Phases KW - Grain Boundary KW - Steel PY - 2025 AN - OPUS4-65580 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zaki, Mohammad T1 - Nano- and Advanced Materials Synthesis in a Self-Driving Lab N2 - Nano- and advanced materials are recognized as key enabling technologies of the 21st century, offering exceptional potential to drive innovation and tackle pressing challenges in materials science [1]. To fully realize this potential, it is essential to develop and improve tools that accelerate their design, development, and optimization. Recognizing this pressing need, we present a Self-Driving Lab (SDL) [2] that integrates robotics for batched autonomous synthesis – from molecular precursors to fully purified nanomaterials, with automated characterization and data analysis, for a complete and reliable nanomaterial synthesis workflow. By fully automating these three process steps for seven different materials from five representative, completely different classes of nano- and advanced materials (metal, metal oxide, silica, metal organic framework, and core–shell particles) that follow different reaction mechanisms, we demonstrate the great versatility and flexibility of the platform. The system also exhibits modularity, impressive adaptability in terms of reactions scales and incorporates in-line characterization measurement of hydrodynamic diameter, zeta potential, and optical properties (absorbance, fluorescence) of the nanomaterials, along with automating data analysis of at-line or off-line characterization techniques such as electron microscopy image analyses [3]. Automated characterization and data analysis is complemented by a machine learning–driven feedback loop employing active learning algorithms (e.g., Bayesian optimization, artificial neural networks, and downhill simplex methods) to iteratively suggest new experimental parameters toward desired material properties. Therefore, the excellent reproducibility for material syntheses when run on the SDL platform multiple times, the material agnostic behavior, the adaptability, and modularity, underscore the SDL’s reliability and potential as a transformative tool for advancing the development and applications of nano- and advanced materials, offering solutions for a sustainable future. T2 - Gordon Research Seminar and Conference CY - Ventura, CA, USA DA - 24.01.2026 KW - Self-Driving Laboratories KW - Materials Acceleration Platforms KW - Nanomaterials PY - 2026 AN - OPUS4-65596 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eddah, Mustapha T1 - Multi-Energy High Dynamic Range (HDR) Synchrotron X-ray Computed Tomography applied to LTCC samples N2 - Synchrotron X-ray computed tomography (SXCT) is regularly used in materials science to correlate structural properties with macroscopic properties and to optimize manufacturing processes. The X-ray beam energy must be adapted to the sample properties, such as size and density. If both strongly and weakly absorbing materials are present, the contrast to the weakly absorbing materials is lost, resulting in image artifacts and a poor signal-to-noise ratio (SNR). One particular example is a low-temperature co-fired ceramics (LTCC), in which metal connections are embedded in a ceramic matrix and form 3-dimensional conducting structures. This article describes a method of combining SXCT scans acquired at different beam energies, significantly reducing metal artifacts, and improving image quality. We show how to solve the difficult task of merging the scans at low and high beam energy. Our proposed merging approach achieves up to 35 % improvement in SNR within ceramic regions adjacent to metallic conductors. In this way, previously inaccessible regions within the ceramic structure close to the metallic conductors are made accessible. T2 - iCT 2026 CY - Linz, Austria DA - 10.02.2026 KW - Synchrotron x-ray CT KW - Reconstruction algorithm KW - Low-Temperature cofired ceramics KW - Data merging PY - 2026 AN - OPUS4-65583 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eddah, Mustapha T1 - Multi-Energy High Dynamic Range (HDR) Synchrotron X-ray Computed Tomography applied to LTCC samples N2 - Synchrotron X-ray computed tomography (SXCT) is regularly used in materials science to correlate structural properties with macroscopic properties and to optimize manufacturing processes. The X-ray beam energy must be adapted to the sample properties, such as size and density. If both strongly and weakly absorbing materials are present, the contrast to the weakly absorbing materials is lost, resulting in image artifacts and a poor signal-to-noise ratio (SNR). One example is a low-temperature co-fired ceramics (LTCC), in which metal connections are embedded in a ceramic matrix and form 3-dimensional conducting structures. This article describes a method of combining SXCT scans acquired at different beam energies, significantly reducing metal artifacts, and improving image quality. We show how to solve the difficult task of merging the scans at low and high beam energy. Our proposed merging approach achieves up to 35% improvement in SNR within ceramic regions adjacent to metallic conductors. In this way, previously inaccessible regions within the ceramic structure close to the metallic conductors are made accessible. T2 - iCT 2026 CY - Linz, Austria DA - 10.02.2026 KW - Synchrotron x-ray CT KW - Multi-energy CT KW - Low-Temperature cofired ceramics PY - 2026 AN - OPUS4-65586 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - WójciaK, K. A1 - Tokarski, T. A1 - Cios, G. A1 - Winkelmann, A. A1 - Chulist, R. A1 - Nolze, G. T1 - Unconventional Applications of Electron Backscattering Diffraction (EBSD) in Metallic Materials N2 - Electron backscattered diffraction is widely used for phase and orientation imaging of crystalline specimens. Despite the inherent complexity of diffraction images, current analysis methodologies typically focus on the position of Kikuchi bands or direct comparisons between experimental and simulated patterns. These approaches require prior knowledge of the phases to be analyzed, limiting their applicability in certain scenarios. This paper introduces an alternative methodology, crystallographic analysis of lattice metric, which extracts phase and orientation information directly from the registered diffraction pattern without requiring predefined standards. The paper outlines the methodology, discusses limitations, and demonstrates possible application in phase analysis, lattice parameter ratio mapping, and qualitative lattice distortion mapping. KW - EBSD KW - Virtual dark-field imaging KW - Lattice distortion PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-656014 DO - https://doi.org/10.24425/amm.2025.156241 VL - 70 IS - 4 SP - 1619 EP - 1626 AN - OPUS4-65601 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mangarova, Dilyana B. A1 - Kaufmann, Jan Ole A1 - Brangsch, Julia A1 - Kader, Avan A1 - Möckel, Jana A1 - Heyl, Jennifer L. A1 - Verlemann, Christine A1 - Adams, Lisa C. A1 - Ludwig, Antje A1 - Reimann, Carolin A1 - Poller, Wolfram C. A1 - Niehaus, Peter A1 - Karst, Uwe A1 - Taupitz, Matthias A1 - Hamm, Bernd A1 - Weller, Michael G. A1 - Makowski, Marcus R. T1 - ADAMTS4-Specific MR Peptide Probe for the Assessment of Atherosclerotic Plaque Burden in a Mouse Model N2 - Introduction Atherosclerosis is the underlying cause of multiple cardiovascular pathologies. The present-day clinical imaging modalities do not offer sufficient information on plaque composition or rupture risk. A disintegrin and metalloproteinase with thrombospondin motifs 4 (ADAMTS4) is a strongly upregulated proteoglycan-cleaving enzyme that is specific to cardiovascular diseases, inter alia, atherosclerosis. Materials and Methods Male apolipoprotein E-deficient mice received a high-fat diet for 2 (n = 11) or 4 months (n = 11). Additionally, a group (n = 11) receiving pravastatin by drinking water for 4 months alongside the high-fat diet was examined. The control group (n = 10) consisted of C57BL/6J mice on standard chow. Molecular magnetic resonance imaging was performed prior to and after administration of the gadolinium (Gd)-based ADAMTS4-specific probe, followed by ex vivo analyses of the aortic arch, brachiocephalic arteries, and carotid arteries. A P value <0.05 was considered to indicate a statistically significant difference. Results With advancing atherosclerosis, a significant increase in the contrast-to-noise ratio was measured after intravenous application of the probe (mean precontrast = 2.25; mean postcontrast = 11.47, P < 0.001 in the 4-month group). The pravastatin group presented decreased ADAMTS4 expression. A strong correlation between ADAMTS4 content measured via immunofluorescence staining and an increase in the contrast-to-noise ratio was detected (R2 = 0.69). Microdissection analysis revealed that ADAMTS4 gene expression in the plaque area was significantly greater than that in the arterial wall of a control mouse (P < 0.001). Laser ablation–inductively coupled plasma–mass spectrometry confirmed strong colocalization of areas positive for ADAMTS4 and Gd. Conclusions Magnetic resonance imaging using an ADAMTS4-specific agent is a promising method for characterizing atherosclerotic plaques and could improve plaque assessment in the diagnosis and treatment of atherosclerosis. N2 - Einleitung Atherosklerose ist die Ursache für zahlreiche Herz-Kreislauf-Erkrankungen. Die derzeitigen klinischen Bildgebungsverfahren liefern keine ausreichenden Informationen über die Zusammensetzung von Plaques oder das Risiko einer Ruptur. A Disintegrin and Metalloproteinase with Thrombospondin Motifs 4 (ADAMTS4) ist ein stark hochreguliertes Proteoglykan-spaltendes Enzym, das unter anderem bei Herz-Kreislauf-Erkrankungen wie Atherosklerose spezifisch auftritt. Materialien und Methoden Männliche Apolipoprotein-E-defiziente Mäuse erhielten 2 (n = 11) oder 4 Monate lang (n = 11) eine fettreiche Ernährung. Zusätzlich wurde eine Gruppe (n = 11) untersucht, die 4 Monate lang neben der fettreichen Ernährung Pravastatin über das Trinkwasser erhielt. Die Kontrollgruppe (n = 10) bestand aus C57BL/6J-Mäusen, die mit Standardfutter ernährt wurden. Vor und nach der Verabreichung der gadolinium (Gd)-basierten ADAMTS4-spezifischen Sonde wurde eine molekulare Magnetresonanztomographie durchgeführt, gefolgt von Ex-vivo-Analysen des Aortenbogens, der Arteria brachiocephalica und der Arteria carotis. Ein P-Wert < 0,05 wurde als statistisch signifikanter Unterschied gewertet. Ergebnisse Mit fortschreitender Atherosklerose wurde nach intravenöser Anwendung der Sonde ein signifikanter Anstieg des Kontrast-Rausch-Verhältnisses gemessen (Mittelwert vor Kontrastmittelgabe = 2,25; Mittelwert nach Kontrastmittelgabe = 11,47, P < 0,001 in der 4-Monats-Gruppe). Die Pravastatin-Gruppe zeigte eine verminderte ADAMTS4-Expression. Es wurde eine starke Korrelation zwischen dem mittels Immunfluoreszenzfärbung gemessenen ADAMTS4-Gehalt und einem Anstieg des Kontrast-Rausch-Verhältnisses festgestellt (R2 = 0,69). Die Mikrodissektionsanalyse ergab, dass die ADAMTS4-Genexpression im Plaque-Bereich signifikant höher war als in der Arterienwand einer Kontrollmaus (P < 0,001). Laserablation-induktiv gekoppelte Plasma-Massenspektrometrie bestätigte eine starke Kolokalisierung von ADAMTS4- und Gd-positiven Bereichen. Schlussfolgerungen Die Magnetresonanztomographie mit einem ADAMTS4-spezifischen Kontrastmittel ist eine vielversprechende Methode zur Charakterisierung atherosklerotischer Plaques und könnte die Plaquebewertung in der Diagnose und Behandlung von Atherosklerose verbessern. KW - Peptide Aptamer KW - MRI Probe KW - Magnetic resonance imaging (MRI) KW - Peptide libraries KW - Laser ablation–inductively coupled plasma–mass spectrometry KW - ICP MS KW - Imaging PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-635832 DO - https://doi.org/10.1097/RLI.0000000000001152 SN - 1536-0210 VL - 60 IS - 8 SP - 499 EP - 507 PB - Ovid Technologies (Wolters Kluwer Health) CY - Philadelphia, Pennsylvania, USA AN - OPUS4-63583 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bosc-Bierne, Gaby A1 - Weller, Michael G. T1 - Investigation of impurities in peptide pools T1 - Untersuchung von Verunreinigungen in Peptidpools N2 - Peptide pools are important research tools in different biomedical fields. They consist of a complex mixture of defined peptides, which places high demands on the production and quality control of these products. Previously it has been shown that the combination of UHPLC with high-resolution mass-spectrometry (HRMS) is a fast and powerful method to confirm the relative concentration and the structural identity of all peptides expected to be in the pool. In this work, the additional information contained in the UV chromatograms and mass spectra is used to search for impurities due to synthesis by-products and degradation during storage and transportation and to identify possible analytical artifacts. It was shown that most impurities are only present in trace amounts and can be considered uncritical for most applications. The most frequent and perhaps unexpected impurities were homo- and heterodimers caused by the free cysteines contained in these peptide pools. Furthermore, pyroglutamate and aspartimide formation, deamidation, methionine oxidation, and amino acid deletions could be found. This list is not intended to be comprehensive, but rather a brief guide to quickly identify impurities and, in the long term, to suggest possible changes in the composition of the peptide pools to avoid such impurities by design or by special precautions. N2 - Peptidpools sind wichtige Forschungsinstrumente in verschiedenen biomedizinischen Bereichen. Sie bestehen aus einer komplexen Mischung definierter Peptide, was hohe Anforderungen an die Herstellung und Qualitätskontrolle dieser Produkte stellt. In der Vergangenheit wurde gezeigt, dass die Kombination von UHPLC mit hochauflösender Massenspektrometrie (HRMS) eine schnelle und leistungsfähige Methode zur Bestätigung der relativen Konzentration und der strukturellen Identität aller Peptide ist, die in dem Pool erwartet werden. In dieser Arbeit werden die zusätzlichen Informationen, die in den UV-Chromatogrammen und Massenspektren enthalten sind, genutzt, um nach Verunreinigungen zu suchen, die auf Nebenprodukte der Synthese und den Abbau während der Lagerung und des Transports zurückzuführen sind, und um mögliche analytische Artefakte zu identifizieren. Es hat sich gezeigt, dass die meisten Verunreinigungen nur in Spuren vorhanden sind und für die meisten Anwendungen als unkritisch angesehen werden können. Die häufigsten und vielleicht unerwartetsten Verunreinigungen waren Homo- und Heterodimere, die durch die in diesen Peptidpools enthaltenen freien Cysteine verursacht werden. Außerdem wurden Pyroglutamat- und Aspartimidbildung, Deamidierung, Methioninoxidation und Aminosäuredeletionen festgestellt. Diese Liste erhebt keinen Anspruch auf Vollständigkeit, sondern ist eher ein kurzer Leitfaden, um Verunreinigungen schnell zu identifizieren und langfristig mögliche Änderungen in der Zusammensetzung der Peptidpools vorzuschlagen, um solche Verunreinigungen durch Design oder besondere Vorsichtsmaßnahmen zu vermeiden. KW - Synthetic peptides KW - Degradation KW - Synthetic artifacts KW - Peptide losses KW - Stability of peptides KW - Disulfide dimers KW - Cysteine dimers KW - Isomers KW - Cysteine alkylation PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-626987 DO - https://doi.org/10.3390/separations12020036 SN - 2297-8739 VL - 12 IS - 2 SP - 1 EP - 18 PB - MDPI AG CY - Basel AN - OPUS4-62698 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - INPR A1 - Döring, Sarah A1 - Wulfes, Birte S. A1 - Atanasova, Aleksandra A1 - Jaeger, Carsten A1 - Walzel, Leopold A1 - Tscheuschner, Georg A1 - Flemig, Sabine A1 - Gawlitza, Kornelia A1 - Feldmann, Ines A1 - Konthur, Zoltán A1 - Weller, Michael G. T1 - Corundum Particles as Trypsin Carrier for Efficient Protein Digestion N2 - Reusable enzyme carriers are valuable for proteomic workflows, yet many supports are expensive or lack robustness. This study describes the covalent immobilization of recombinant trypsin on micrometer-sized corundum particles and assesses their performance in protein digestion and antibody analysis. The corundum surface was cleaned with potassium hydroxide, silanized with 3-aminopropyltriethoxysilane and activated with glutaraldehyde. Recombinant trypsin was then attached, and the resulting imines were reduced with sodium cyanoborohydride. Aromatic amino acid analysis (AAAA) estimated an enzyme loading of approximately 1 µg/mg. Non-specific adsorption of human plasma proteins was suppressed by blocking residual aldehydes with a Tris-glycine-lysine buffer. Compared with free trypsin, immobilization shifted the temperature optimum from 50 to 60 °C and greatly improved stability in 1 M guanidinium hydrochloride. Activity remained above 80 % across several reuse cycles, and storage at 4 °C preserved functionality for weeks. When applied to digesting the NISTmAb, immobilized trypsin provided peptide yields and sequence coverage comparable to soluble enzyme and outperformed it at elevated temperatures. MALDI-TOF MS analysis of Herceptin digests yielded fingerprint spectra that correctly identified the antibody and achieved >60 % sequence coverage. The combination of low cost, robustness and analytical performance makes corundum-immobilized trypsin an attractive option for research and routine proteomic workflows. KW - Aluminum oxide KW - Mass spectrometry KW - Enzyme immobilization KW - Antibodies KW - Protein quantification PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-647944 DO - https://doi.org/10.20944/preprints202510.2002.v1 SP - 1 EP - 22 PB - Preprints.org AN - OPUS4-64794 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Costa, Elena A1 - Climent Terol, Estela A1 - Ast, S. A1 - Weller, Michael G. A1 - Canning, J. A1 - Rurack, Knut T1 - Development of a lateral flow test for rapid pyrethroid detection using antibody-gated indicator-releasing hybrid materials N2 - The employment of type-I pyrethroids for airplane disinfection in recent years underlines the necessity to develop sensing schemes for the rapid detection of these pesticides directly at the point-of-use. Antibody-gated indicator-releasing materials were thus developed and implemented with test strips for lateral-flow assay-based analysis employing a smartphone for readout. Besides a proper matching of pore sizes and gating macromolecules, the functionalization of both the material's outer surface as well as the strips with PEG chains enhanced system performance. This simple assay allowed for the detection of permethrin as a target molecule at concentrations down to the lower ppb level in less than 5 minutes. KW - Lateral flow test KW - Gated hybrid material KW - Fluorescence KW - Smartphone readout device KW - Pyrethroid KW - Pesticide KW - Insecticide KW - SBA-15 KW - Permethrin PY - 2020 DO - https://doi.org/10.1039/d0an00319k SN - 0003-2654 SN - 1364-5528 VL - 145 IS - 10 SP - 3490 EP - 3494 PB - Royal Society of Chemistry CY - Cambridge AN - OPUS4-50756 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bahri, Marwa T1 - Ortsspezifische Biokonjugation von humanen Antikörpern mit IgG-bindenden Peptiden N2 - Es wurde im Rahmen dieser Arbeit eine neue Methode der Biokonjugation entwickelt, die es ermöglicht humane Antikörper ortspezifisch mit IgG-bindenden Peptiden zu konjugieren. Als Basis fungierte ein Peptid, welches für den Einsatz gezielt modifiziert wurde. So sollte am C-Terminus ein Biotin eingefügt werden, dass für die spätere Detektion der Biokonjugation genutzt werden kann, während am N-Terminus ein Cross-Linker für die kovalente Bindung zum Antikörper eingefügt wurde. Das Biotin wurde mittels Biotin-Lysin eingebaut. Dies hat den Vorteil, dass die modifizierte Aminosäure direkt in der SPPS genutzt werden kann. Auch der Cross-Linker soll schon während der SPPS in das Peptid integriert werden. Als Cross Linker wurden die zwei heterobifunktionellen Succinimidyl(3-bromoacetamid)propionate und Succinimidyl(4-iodacetyl)aminobenzoat untersucht. Die Aktivierung des Peptides mit dem SBAP-Cross-Linker erfolgte am besten im pH-Bereich zwischen 7,0 und 9,0. Die Modifizierung des Peptides mit dem Iodid-Cross-Linker SIAB unter den gleichen Bedingungen zeigte allerdings keine zufriedenstellenden Ergebnisse. Da das erste Peptid allerdings in den Folgeexperimenten sehr gute Ergebnisse zeigte, musste kein weiterer Linker getestet werden. Zusätzlich zu der Cross-Linker-Wahl sollte der Abstand zwischen dem Cross-Linker und dem Grundgerüst des Peptides auf den Einfluss der Bindung untersucht werden. Dazu wurden drei Kontrollpeptide synthetisiert, die entweder um zwei Aminosäuren zwischen dem ursprünglichen N-Terminus des Peptides und dem SBAP-Linker verlängert wurden, keinen SBAP-Linker beinhalten oder die Verlängerung ohne SBAP-Linker besaßen. Die erfolgreiche Synthese aller vier Peptide wurde mittels MALDI-TOF-MS bestätigt. KW - Peptide KW - Bioconjugation KW - Crosslinker PY - 2020 SP - 1 EP - 82 PB - Humboldt-Universität zu Berlin CY - Berlin AN - OPUS4-54659 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Linke, Michael T1 - Entwicklung einer magnetischen Anreicherungsmethode für Peptidbibliotheken zur Identifizierung von Proteinbindern N2 - Das Ziel der Arbeit war die Entwicklung einer magnetischen Anreicherungsmethode für eine Bead-basierte Substanzbibliothek zur Identifizierung von Proteinbindern. Im Ramen des Forschungsbelegs wurde bereits eine Anreicherungsmethode für ein Modellsystem einer Peptidbibliothek entwickelt. Das Modellsystem bestand dabei aus zwei verschiedenen Peptiden. Als Positivkontrolle wurde das FLAG-Peptid gewählt, welches selektiv gegen den Anti-FLAG-Antikörper bindet, und ein weiteres Peptid wurde als Negativkontrolle gewählt. Anhand dieses Modellsystems konnte die zuvor entwickelte Anreicherungsmethode von 20.000 auf 1.000.000 Beads vergrößert werden. Hierbei wurde ein Anreicherungsfaktor von 818 und eine gute Wiederfindungsrate von 82% erreicht. KW - Peptide library KW - OBOC library KW - Enrichment KW - Magnetic beads KW - Protein interaction PY - 2018 SP - 1 EP - 86 PB - Humboldt-Universität zu Berlin CY - Berlin AN - OPUS4-54651 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR ED - Resch-Genger, Ute ED - Koch, Matthias ED - Meermann, Björn ED - Weller, Michael G. T1 - Topical collection: Analytical methods and applications in the materials and life sciences N2 - Current trends in materials and life sciences are flanked by the need to push detection limits to single molecules or single cells, enable the characterization of increasingly complex matrices or sophisticated nanostructures, speed up the time of analysis, reduce instrument complexity and costs, and improve the reliability of data. This requires suitable analytical tools such as spectroscopic, separation and imaging techniques, mass spectrometry, and hyphenated techniques as well as sensors and their adaptation to application-specific challenges in the environmental, food, consumer product, health sector, nanotechnology, and bioanalysis. Increasing concerns about health threatening known or emerging pollutants in drinking water, consumer products, and food and about the safety of nanomaterials led to a new awareness of the importance of analytical sciences. Another important driver in this direction is the increasing demand by legislation, particularly in view of the 17 sustainable development goals by the United Nations addressing clean energy, industry, and innovation, sustainable cities, clean water, and responsible consumption and production. In this respect, also the development of analytical methods that enable the characterization of material flows in production processes and support recycling concepts of precious raw materials becomes more and more relevant. In the future, this will provide the basis for greener production in the chemical industry utilizing recycled or sustainable starting materials. This makes analytical chemistry an essential player in terms of the circular economy helping to increase the sustainability of production processes. In the life sciences sector, products based on proteins, such as therapeutic and diagnostic antibodies, increase in importance. These increasingly biotechnologically produced functional biomolecules pose a high level of complexity of matrix and structural features that can be met only by highly advanced methods for separation, characterization, and detection. In addition, metrological traceability and target definition are still significant challenges for the future, particularly in the life sciences. However, innovative reference materials as required for the health and food sector and the characterization of advanced materials can only be developed when suitable analytical protocols are available. The so-called reproducibility crisis in sciences underlines the importance of improved measures of quality control for all kinds of measurements and material characterization. This calls for thorough method validation concepts, suitable reference materials, and regular interlaboratory comparisons of measurements as well as better training of scientists in analytical sciences. The important contribution of analytical sciences to these developments is highlighted by a broad collection of research papers, trend articles, and critical reviews from these different application fields. Special emphasis is dedicated to often-overlooked quality assurance and reference materials. T2 - 150 years BAM: Science with impact CY - Berlin, Germany DA - 01.01.2021 KW - 150th anniversary KW - ABC KW - Analysis KW - Analytical sciences KW - BAM KW - Collection KW - Environment KW - Fluorescence KW - Life sciences KW - Limit of detection KW - Material sciences KW - Method KW - Nanoparticle KW - Pollutant KW - Quality assurance KW - Reference material KW - Sensor KW - Special issue KW - Bundesanstalt für Materialforschung und -prüfung KW - Jahrestag PY - 2022 UR - https://link.springer.com/journal/216/topicalCollection/AC_16a2ef9b81853377e321ef84d9c4a431 SN - 1618-2642 SN - 1618-2650 VL - 414 SP - 4267 EP - 4529 PB - Springer CY - Berlin AN - OPUS4-55670 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Emmerling, Franziska A1 - Stock, Norbert A1 - Tadei, Marco A1 - Demel, Jan A1 - Cabeza, Aurelio A1 - Viviani, Riccardo A1 - Demadis, Konstantinos A1 - Vassaki, Maria T1 - New directions in metal phosphonate and phosphinate chemistry N2 - In September 2018, the First European Workshop on Metal Phosphonates Chemistry brought together some prominent researchers in the field of metal phosphonates and phosphinates with the aim of discussing past and current research efforts and identifying future directions. The scope of this perspective article is to provide a critical overview of the topics discussed during the workshop, which are divided into two main areas: synthesis and characterisation, and applications. In terms of synthetic methods, there has been a push towards cleaner and more efficient approaches. This has led to the introduction of high-throughput synthesis and mechanochemical synthesis. The recent success of metal–organic frameworks has also promoted renewed interest in the synthesis of porous metal phosphonates and phosphinates. Regarding characterisation, the main advances are the development of electron diffraction as a tool for crystal structure determination and the deployment of in situ characterisation techniques, which have allowed for a better understanding of reaction pathways. In terms of applications, metal phosphonates have been found to be suitable materials for several purposes: they have been employed as heterogeneous catalysts for the synthesis of fine chemicals, as solid sorbents for gas separation, notably CO2 capture, as materials for electrochemical devices, such as fuel cells and rechargeable batteries, and as matrices for drug delivery. KW - Metal phosphonates KW - Metal–organic frameworks KW - X-ray and electron diffraction PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-484346 DO - https://doi.org/10.3390/cryst9050270 SN - 2073-4352 VL - 9 IS - 5 SP - 270, 1 EP - 36 PB - MDPI AN - OPUS4-48434 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Burek, K. A1 - Dengler, J. A1 - Emmerling, Franziska A1 - Feldmann, Ines A1 - Kumke, M. U. A1 - Stroh, Julia T1 - Lanthanide Luminescence Revealing the Phase Composition in Hydrating Cementitious Systems N2 - The hydration process of Portland cement in a cementitious system is crucial for development of the high-quality cementbased construction material. Complementary experiments of Xray diffraction analysis (XRD), scanning electron microscopy (SEM) and time-resolved laser fluorescence spectroscopy (TRLFS) using europium (Eu(III)) as an optical probe are used to analyse the hydration process of two cement systems in the absence and presence of different organic admixtures. We Show that different analysed admixtures and the used sulphate carriers in each cement system have a significant influence on the hydration process, namely on the time-dependence in the formation of different hydrate phases of cement. Moreover, the effect of a particular admixture is related to the type of sulphate carrier used. The quantitative information on the amounts of the crystalline cement paste components is accessible via XRD analysis. Distinctly different morphologies of ettringite and calcium-silicate-hydrates (C-S-H) determined by SEM allow visual conclusions about formation of these phases at particular ageing times. The TRLFS data provides information about the admixture influence on the course of the silicate reaction. The dip in the dependence of the luminescence decay times on the hydration time indicates the change in the structure of C-S-H in the early hydration period. Complementary information from XRD, SEM and TRLFS provides detailed information on distinct periods of the cement hydration process. KW - Cement admixtures KW - Cement hydration KW - Europium KW - Luminescence KW - SEM KW - X-ray diffraction PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-504842 DO - https://doi.org/10.1002/open.201900249 VL - 8 IS - 12 SP - 1441 EP - 1452 PB - Wiley-VCH AN - OPUS4-50484 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Belenguer, A. A1 - Michalchuk, Adam A1 - Lampronti, G A1 - Sanders, J T1 - Understanding the unexpected effect of frequency on the kinetics of a covalent reaction under ball-milling conditions N2 - We here explore how ball-mill-grinding frequency affects the kinetics of a disulfide exchange reaction. Our kinetic data show that the reaction progress is similar at all the frequencies studied (15–30 Hz), including a significant induction time before the nucleation and growth process starts. This indicates that to start the reaction an initial energy accumulation is necessary. Other than mixing, the energy supplied by the mechanical treatment has two effects: (i) reducing the crystal size and (ii) creating defects in the structure. The crystal-breaking process is likely to be dominant at first becoming less important later in the process when the energy supplied is stored at the molecular level as local crystal defects. This accumulation is taken here to be the rate-determining step. We suggest that the local defects accumulate preferentially at or near the crystal surface. Since the total area increases exponentially when the crystal size is reduced by the crystal-breaking process, this can further explain the exponential dependence of the onset time on the milling frequency. KW - Mechanochemistry KW - Kinetics KW - Diffraction PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-483361 DO - https://doi.org/10.3762/bjoc.15.120 SN - 2195-951X VL - 15 SP - 1226 EP - 1235 PB - Beilstein-Institut zur Förderung der Chemischen Wissenschaften CY - Frankfurt, M. AN - OPUS4-48336 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Haferkamp, Sebastian A1 - Paul, Andrea A1 - Michalchuk, Adam A1 - Emmerling, Franziska T1 - Unexpected polymorphism during a catalyzed mechanochemical Knoevenagel condensation N2 - The transformation of a base-catalyzed, mechano-assisted Knoevenagel condensation of mono-fluorinated benzaldehyde derivatives (p-, m-, o-benzaldehyde) with malonodinitrile was investigated in situ and in real time. Upon milling, the para-substituted product was found to crystallize initially into two different polymorphic forms, depending on the quantity of catalyst used. For low catalyst concentrations, a mechanically metastable phase (monoclinic) was initially formed, converting to the mechanically stable phase (triclinic) upon further grinding. Instead, higher catalyst concentrations crystallize directly as the triclinic product. Inclusion of catalyst in the final product, as evidenced by mass spectrometric analysis, suggests this complex polymorphic pathway may be due to seeding effects. Multivariate analysis for the in situ Raman spectra supports this complex formation pathway, and offers a new approach to monitoring multi-phase reactions during ball milling. KW - Ball milling KW - C-C coupling KW - In situ KW - Mechanochemistry KW - Multivariate data analysis PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-481872 DO - https://doi.org/10.3762/bjoc.15.110 SN - 1860-5397 VL - 15 SP - 1141 EP - 1148 PB - Beilstein Insitut CY - Frankfurt am Main AN - OPUS4-48187 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Beyer, Sebastian A1 - Schürmann, Robin A1 - Feldmann, Ines A1 - Blocki, A. A1 - Bald, Ilko A1 - Schneider, Rudolf A1 - Emmerling, Franziska T1 - Maintaining Stable Zeolitic Imidazolate Framework (ZIF) Templates during Polyelectrolyte Multilayer Coating N2 - Equipping ZIF particles with a polyelectrolyte membrane provides functional groups at their interface, enabling further conjugations necessary for applications such as targeted drug delivery. Previous approaches to coat ZIF particles with polyelectrolytes led to surface corrosion of the template material. This work overcomes previous limitations by performing a Layer-by-Layer (LbL) polyelectrolyte coating onto ZIF-8 and ZIF-67 particles in nonaqueous environment. Using the 2-methylimidazolium salt of polystyrensulfonic acid instead of the acid itself and polyethyleneimine in methanol led to intact ZIF particles after polyelectrolyte coating. This was verified by electron microscopy. Further, zetapotential and atomic force microscopy measurements confirmed a continuous polyelectrolyte multilayer built up. The here reported adaption to the well-studied (LbL) polyelectrolyte selfassembly process provides a facile method to equip ZIF particles with a nanometer thin polyelectrolyte multilayer membrane. KW - Zeolithe KW - Molecular Organic Frameworks KW - MOF KW - ZIF KW - Layer-by-Layer KW - Beschichtung KW - Polyelektrolyt PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-447729 DO - https://doi.org/10.1016/j.colcom.2017.11.004 SN - 2215-0382 VL - 22 SP - 14 EP - 17 PB - Elsevier B.V. CY - Amsterdam, NL AN - OPUS4-44772 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Michalchuk, Adam A1 - Boldyreva, E. A1 - Belenguer, A. M. A1 - Emmerling, Franziska A1 - Boldyrev, V. V. T1 - Tribochemistry, mechanical alloying, mechanochemistry: what is in a name? N2 - Over the decades, the application of mechanical force to influence chemical reactions has been called by various names: mechanochemistry, tribochemistry, mechanical alloying, to name but a few. The evolution of these terms has largely mirrored the understanding of the field. But what is meant by these terms, why have they evolved, and does it really matter how a process is called? Which parameters should be defined to describe unambiguously the experimental conditions such that others can reproduce the results, or to allow a meaningful comparison between processes explored under different conditions? Can the information on the process be encoded in a clear, concise, and self-explanatory way? We address these questions in this Opinion contribution, which we hope will spark timely and constructive discussion across the international mechanochemistry community. KW - Mechanochemistry KW - Tribochemistry KW - Mechanical alloying KW - Tribology KW - Mechanical activation KW - Nomenclature KW - Mechanochemical pictographs PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-523291 DO - https://doi.org/10.3389/fchem.2021.685789 SN - 2296-2646 VL - 9 SP - 1 EP - 29 PB - Frontiers Media CY - Lausanne AN - OPUS4-52329 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - de Oliveira, P. F. M. A1 - Torresi, R. A1 - Emmerling, Franziska A1 - Carmago, P. T1 - Challenges and opportunities in the bottom-up mechanochemical synthesis of noble metal nanoparticles N2 - Mechanochemistry is a promising alternative to solution-based protocols across the chemical sciences, enabling different types of chemistries in solvent-free and environmentally benign conditions. The use of mechanical energy to promote physical and chemical transformations has reached a high level of refinement, allowing for the design of sophisticated molecules and nanostructured materials. Among them, the synthesis of noble metal nanoparticles deserves special attention due to their catalytic applications. In this review, we discuss the recent progress on the development of mechanochemical strategies for the controlled synthesis of noble metal nanostructures. We start by covering the fundamentals of different preparation routes, namely top-down and bottom-up approaches. Next, we focus on the key examples of the mechanochemical synthesis of non-supported and supported metal nanoparticles as well as hybrid nanomaterials containing noble metals. In these examples, in addition to the principles and synthesis mechanisms, their performances in catalysis are discussed. Finally, a perspective of the field is given, where we discuss the opportunities for future work and the challenges of mechanochemical synthesis to produce well-defined noble metal nanoparticles. KW - Mechanochemistry KW - Nanoparticles PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-512080 DO - https://doi.org/10.1039/D0TA05183G VL - 8 IS - 32 SP - 16114 AN - OPUS4-51208 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Feiler, Torvid A1 - Bhattacharya, Biswajit A1 - Michalchuk, Adam A1 - Schröder, V. A1 - List-Kratochvil, E. A1 - Emmerling, Franziska T1 - Mechanochemical Syntheses of Isostructural Luminescent Cocrystals of 9-Anthracenecarboxylic Acid with two Dipyridines Coformers N2 - Tuning and controlling the solid-state photophysical properties of organic luminophore are very important to develop next-generation organic luminescent materials. With the aim of discovering new functional luminescent materials, new cocrystals of 9-anthracene carboxylic acid (ACA) were prepared with two different dipyridine coformers: 1,2-bis(4-pyridyl)ethylene and 1,2-bis(4-pyridyl)ethane. The cocrystals were successfully obtained by both mechanochemical approaches and conventional solvent crystallization. The newly obtained crystalline solids were characterized thoroughly using a combination of single crystal X-ray diffraction, powder X-ray diffraction, Fourier-transform infrared spectroscopy, differential thermal analysis, and thermogravimetric analysis. Structural analysis revealed that the cocrystals are isostructural, exhibiting two-fold interpenetrated hydrogen bonded networks. While the O–H···N hydrogen bonds adopts a primary role in the stabilization of the cocrystal phases, the C–H···O hydrogen bonding interactions appear to play a significant role in guiding the three-dimensional assembly. Both π···π and C–H···π interactions assist in stabilizing the interpenetrated structure. The photoluminescence properties of both the starting materials and cocrystals were examined in their solid states. All the cocrystals display tunable photophysical properties as compared to pure ACA. Density functional theory simulations suggest that the modified optical properties result from charge transfers between the ACA and coformer molecules in each case. This study demonstrates the potential of crystal engineering to design solid-state luminescence switching materials through cocrystallization. KW - Cocrystal KW - Mechanochemical synthesis KW - Luminescence KW - X-ray diffraction KW - DFT calculation PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-518226 DO - https://doi.org/10.3390/cryst10100889 VL - 10 IS - 10 SP - 889 PB - MDPI AN - OPUS4-51822 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kervarec, M.-C. A1 - Kemnitz, E. A1 - Scholz, G. A1 - Rudic, S. A1 - Jäger, Christian A1 - Braun, T. A1 - Michalchuk, Adam A1 - Emmerling, Franziska T1 - A HF Loaded Lewis-Acidic Aluminium Chlorofluoride for Hydrofluorination Reactions N2 - The very strong Lewis acid aluminium chlorofluo-ride (ACF) was loaded with anhydrous HF. The interactionbetween the surface of the catalyst and HF was investigatedusing a variety of characterization methods, which revealed he formation of polyfluorides. Moreover, the reactivity ofthe HF-loaded ACF towards the hydrofluorination of alkyneswas studied. KW - Aluminium KW - HF KW - Hydrofluorination KW - Metal fluorides PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-508360 DO - https://doi.org/10.1002/chem.202001627 VL - 26 SP - 1 PB - Wiley Online Libary AN - OPUS4-50836 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lumpe, H. A1 - Menke, A. A1 - Haisch, C. A1 - Mayer, P. A1 - Kabelitz, Anke A1 - Yusenko, Kirill A1 - de Oliveira Guilherme Buzanich, Ana A1 - Block, T. A1 - Pöttgen, R. A1 - Emmerling, Franziska A1 - Daumann, L. J. T1 - The Earlier the Better: Structural Analysis and Separation of Lanthanides with Pyrroloquinoline Quinone N2 - Lanthanides (Ln) are critical raw materials, however, their mining and purification have a considerable negative environmental impact and sustainable recycling and separation strategies for these elements are needed. In this study, the precipitation and solubility behavior of Ln complexes with pyrroloquinoline quinone (PQQ), the cofactor of recently discovered lanthanide (Ln) dependent methanol Dehydrogenase (MDH) enzymes, is presented. In this context, the molecular structure of a biorelevant europium PQQ complex was for the first time elucidated outside a protein environment. The complex crystallizes as an inversion symmetric dimer, Eu2PQQ2, with binding of Eu in the biologically relevant pocket of PQQ. LnPQQ and Ln1Ln2PQQ complexes were characterized by using inductively coupled Plasma mass spectrometry (ICP-MS), infrared (IR) spectroscopy, 151Eu-Mössbauer spectroscopy, X-ray total scattering, and Extended X-ray absorption fine structure (EXAFS). It is shown that a natural enzymatic cofactor is capable to achieve Separation by precipitation of the notoriously similar, and thus difficult to separate, lanthanides to some extent. KW - Lanthanides KW - Structural Analysis KW - Separation PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-510821 DO - https://doi.org/10.1002/chem.202002653 SN - 0947-6539 VL - 26 SP - 1 EP - 8 PB - WILEY-VCH Verlag GmbH & co. KGaA AN - OPUS4-51082 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lumpe, H. A1 - Menke, Annika A1 - Haisch, C. A1 - Mayer, P. A1 - Kabelitz, Anke A1 - Yusenko, Kirill A1 - de Oliveira Guilherme Buzanich, Ana A1 - Block, T. A1 - Pöttgen, R. A1 - Emmerling, Franziska A1 - Daumann, L. T1 - The Earlier the Better: Structural Analysis and Separation of Lanthanides with Pyrroloquinoline Quinone N2 - Lanthanides (Ln) are critical raw materials, however, their mining and purification have a considerable negative environmental impact and sustainable recycling and separation strategies for these elements are needed. In this study, the precipitation and solubility behavior of Ln complexes with pyrroloquinoline quinone (PQQ), the cofactor of recently discovered lanthanide (Ln) dependent methanol dehydrogenase (MDH) enzymes, is presented. In this context, the molecular structure of a biorelevant europium PQQ complex was for the first time elucidated outside a protein environment. The complex crystallizes as an inversion symmetric dimer, Eu2PQQ2, with binding of Eu in the biologically relevant pocket of PQQ. LnPQQ and Ln1Ln2PQQ complexes were characterized by using inductively coupled plasma mass spectrometry (ICP‐MS), infrared (IR) spectroscopy, 151Eu‐Mössbauer spectroscopy, X‐ray total scattering, and extended X‐ray absorption fine structure (EXAFS). It is shown that a natural enzymatic cofactor is capable to achieve separation by precipitation of the notoriously similar, and thus difficult to separate, lanthanides to some extent. KW - PQQ KW - Lanthanoide KW - Coordination chemistry KW - Rare earth elements separations PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-512707 DO - https://doi.org/10.1002/chem.202002653 VL - 26 IS - 44 SP - 10133 EP - 10139 AN - OPUS4-51270 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tantardini, C. A1 - Michalchuk, Adam A1 - Samtsevich, A. A1 - Rota, C. A1 - Kvashnin, A. G. T1 - The Volumetric Source Function: Looking Inside van der Waals Interactions N2 - The study of van der Waals interactions plays a central role in the understanding of bonding across a range of biological, chemical and physical phenomena. The presence of van der Waals interactions can be identified through analysis of the reduced density gradient, a fundamental parameter at the core of Density Functional Theory. An extension of Bader’s Quantum Theory of Atoms in Molecules is developed here through combination with the analysis of the reduced density gradient. Through this development, a new quantum chemical topological tool is presented: the volumetric source function. This technique allows insight into the atomic composition of van der Waals interactions, offering the first route towards applying the highly successful source function to these disperse interactions. A new algorithm has been implemented in the open-source code, CRITIC2, and tested on acetone, adipic and maleic acids molecular crystals, each stabilized by van der Waals interactions. This novel technique for studying van der Waals interactions at an atomic level offers unprecedented opportunities in the fundamental study of intermolecular interactions and molecular design for crystal engineering, drug design and bio-macromolecular processes. KW - Noncovalent interactions PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-507911 DO - https://doi.org/10.1038/s41598-020-64261-4 VL - 10 IS - 1 SP - 7816 AN - OPUS4-50791 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Quiroz, J. A1 - de Oliveira, P. F. M. A1 - Shetty, S. A1 - Oropeza, F. A1 - Peña O’Shea, V. A1 - Rodrigues, L. A1 - Rodrigues, M. A1 - Torresi, R. A1 - Emmerling, Franziska A1 - Camargo, P. T1 - Bringing earth-abundant plasmonic catalysis to light: Gram-scale mechanochemical synthesis and tuning of activity by dual excitation of antenna and reactor sites N2 - The localized surface plasmon resonance (LSPR) excitation in plasmonic nanoparticles (NPs) in the visible and near-infrared ranges is currently at the forefront of improving photocatalytic performances via plasmonic photocatalysis. One bottleneck of this field is that the NPs that often display the best optical properties in the visible and near-infrared ranges are based on expensive noble metals such as silver (Ag) and gold (Au). While earth-abundant plasmonic materials have been proposed together with catalytic metals in antenna–reactor systems, their performances remain limited by their optical properties. Importantly, the synthesis of plasmonic photocatalysts remains challenging in terms of scalability while often requiring several steps, high temperatures, and special conditions. Herein, we address these challenges by developing a one-pot, gram-scale, room-temperature synthesis of earth-abundant plasmonic photocatalysts while improving their activities beyond what has been dictated by the LSPR excitation of the plasmonic component. We describe the mechanochemical synthesis of earth-abundant plasmonic photocatalysts by using MoO3 (antenna) and Au (reactor) NPs as a proof-of-concept example and demonstrate that the dual plasmonic excitation of antenna and reactor sites enables the tuning of plasmonic photocatalytic performances toward the reductive coupling of nitrobenzene to azobenzene as a model reaction. In addition to providing a pathway to the facile and gram-scale synthesis of plasmonic photocatalysts, the results reported herein may open pathways to improved activities in plasmonic catalysis. KW - MoO3 KW - Au nanoparticles KW - Localized surface plasmon resonance KW - Plasmonic photocatalysis KW - Nitrobenzene reduction PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-532089 DO - https://doi.org/10.1021/acssuschemeng.1c02063 VL - 9 IS - 29 SP - 9750 EP - 9760 PB - American Chemical Society CY - Washington, DC AN - OPUS4-53208 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bornemann-Pfeiffer, Martin A1 - Wolf, Jakob A1 - Meyer, Klas A1 - Kern, S. A1 - Angelone, D. A1 - Leonov, A. A1 - Cronin, L. A1 - Emmerling, Franziska T1 - Standardization and control of Grignard reactions in a universal chemical synthesis machine using online NMR T1 - Standardisierung und Kontrolle von Grignard-Reaktionen mittels Online-NMR in einer universellen chemischen Syntheseplattform N2 - A big problem with the chemistry literature is that it is not standardized with respect to precise operational parameters, and real time corrections are hard to make without expert knowledge. This lack of context means difficult reproducibility because many steps are ambiguous, and hence depend on tacit knowledge. Here we present the integration of online NMR into an automated chemical synthesis machine (CSM aka. “Chemputer” which is capable of small-molecule synthesis using a universal programming language) to allow automated analysis and adjustment of reactions on the fly. The system was validated and benchmarked by using Grignard reactions which were chosen due to their importance in synthesis. The system was monitored in real time using online-NMR, and spectra were measured continuously during the reactions. This shows that the synthesis being done in the Chemputer can be dynamically controlled in response to feedback optimizing the reaction conditions according to the user requirements. N2 - Ein Problem der chemischen Literatur ist die fehlende Standardisierung bezüglich genauer Bedingungen, auch Echtzeit-Korrekturen sind ohne Expertenwissen nur schwer möglich. Dieser Mangel an Details erschwert experimentelle Reproduzierbarkeit, da Schritte oft mehrdeutig sind und daher von implizitem Wissen abhängen. Hier präsentieren wir die Integration von Online-NMR Spektroskopie in eine automatisierte chemische Syntheseplattform (CSM aka. “Chemputer”, unter Verwendung einer universellen Programmiersprache zur Synthese kleiner Moleküle fähig), um eine automatisierte Analyse und Anpassung von Reaktionen im laufenden Betrieb zu ermöglichen. Das System wurde anhand von Grignard-Reaktionen, die aufgrund ihrer Bedeutung für die Synthese ausgewählt wurden, validiert und einem Härtetest unterzogen. Synthesen wurden in Echtzeit mit Online-NMR überwacht, und die Spektren wurden während der Reaktionen kontinuierlich aufgenommen und analysiert. Dies zeigt, dass der Chemputer dynamisch mittels einer Regelung kontrolliert werden kann, um die Reaktionsbedingungen entsprechend den Anforderungen des Benutzers zu optimieren. KW - Grignard reaction KW - NMR spectroscopy KW - Process analytical technology KW - Process control KW - Grignard-Reaktion KW - NMR-Spektroskopie KW - Prozessanalytik KW - Prozesskontrolle PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-531260 DO - https://doi.org/10.1002/anie.202106323 SN - 1521-3773 SN - 1433-7851 N1 - Bibliografische Angaben für die deutsche Version: Angewandte Chemie 2021, Jg. 133, S. 1–7, ISSN 0044-8249, ISSN 1521-3757, https://doi.org/10.1002/ange.202106323 - Bibliographic information for the German version: Angewandte Chemie 2021, vol. 133, p. 1–7, ISSN 0044-8249, ISSN 1521-3757, https://doi.org/10.1002/ange.202106323 VL - 60 IS - 43 SP - 1 EP - 6 PB - Wiley-VCH CY - Weinheim AN - OPUS4-53126 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Christopher, I A1 - Michalchuk, Adam A1 - Pulham, C. A1 - Morrison, C. T1 - Towards Computational Screening for New Energetic Molecules: Calculation of Heat of Formation and Determination of Bond Strengths by Local Mode Analysis N2 - The reliable determination of gas-phase and solid-state heats of formation are important considerations in energetic materials research. Herein, the ability of PM7 to calculate the gas-phase heats of formation for CNHO-only and inorganic compounds has been critically evaluated, and for the former, comparisons drawn with isodesmic equations and Atom equivalence methods. Routes to obtain solid-state heats of formation for a range of singlecomponent molecular solids, salts, and co-crystals were also evaluated. Finally, local vibrational mode analysis has been used to calculate bond length/force constant curves for seven different chemical bonds occurring in CHNO-containing molecules, which allow for rapid identification of the weakest bond, opening up great potential to rationalise decomposition pathways. Both metrics are important tools in rationalising the design of new energetic materials through computational screening processes. KW - Energetic materials KW - Density functional theory PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-530371 DO - https://doi.org/10.3389/fchem.2021.726357 VL - 9 SP - 726357 AN - OPUS4-53037 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Feiler, Torvid A1 - Bhattacharya, Biswajit A1 - Michalchuk, Adam A1 - Rhim, S.-Y. A1 - Schöder, V. A1 - List-Kratochvil, E. A1 - Emmerling, Franziska T1 - Tuning the mechanical flexibility of organic molecular crystals by polymorphism for flexible optical waveguides N2 - The ability to selectively tune the optical and the mechanical properties of organic molecular crystals offers a promising approach towards developing flexible optical devices. These functional properties are sensitive to crystallographic packing features and are hence expected to vary with polymorphic modification. Using as a model system the photoluminescent material 4-bromo-6-[(6-chloropyridin-2-ylimino)methyl]phenol (CPMBP), we herein demonstrate the simultaneous tuning of mechanical flexibility and photoluminescence properties via polymorphism. Two new polymorphic forms of CPMBP were obtained from a solution and fully characterised using a combination of experiments and density functional theory simulations. These polymorphic forms exhibit remarkably distinct mechanical properties and an order of magnitude difference in photoluminescence quantum yield. The mechanically plastic form has a higher quantum yield than the brittle polymorphic form. However, their photoluminescence emission profile is largely unaffected by the observed polymorphism, thereby demonstrating that the optical properties and bulk mechanical properties can in principle be tuned independently. By distinguishing between active (involving absorption and emission) and passive (involving no absorption) light propagation, the waveguiding properties of the plastic form of CPMBP (form II) were explored using the straight and bent crystals to highlight the potential applications of CPMBP in designing flexible optical devices. Our results demonstrated that polymorph engineering would be a promising avenue to achieve concurrent modulation of the optical and mechanical properties of photoluminescent molecular crystals for next-generation flexible optical device applications. KW - Mechanochemistry KW - Flexible PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-532075 DO - https://doi.org/10.1039/d1ce00642h VL - 23 IS - 34 SP - 5815 EP - 5825 PB - Royal Society of Chemistry CY - London AN - OPUS4-53207 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zänker, Steffen A1 - Scholz, G. A1 - Xu, W. A1 - Kemnitz, E. A1 - Emmerling, Franziska T1 - Structure and properties of fluorinated and non-fluorinated Ba-coordination polymers - the position of fluorine makes the difference N2 - As the most electronegative element, fluorine has a strong influence on material properties such as absorption behaviour or chemical and thermal stability. Fluorine can be easily integrated into coordination polymers (CPs) via a fluorinated acetate, here trifluoroacetate in Ba(CF3COO)2, or directly via a metal fluorine bond (BaF(CH3COO)). In the present study both possibilities of fluorine integration were tested and their effect on structure and properties of barium coordination polymers was investigated in comparison with the non-fluorinated barium acetate (Ba(CH3COO)2). In addition to the study of their thermal behaviour and their decomposition temperature, the CPs structures were tested for their application as possible anode materials in lithium ion batteries and for their sorption of water and ammonia. The properties of the CPs can be traced back to the individual structural motifs and could thus trigger new design ideas for CPs in LIBs and/or catalysis. KW - Alkaline earth metal coordination polymers KW - Lithium-ion battery KW - Water stability KW - Fluorine coordination PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-524041 DO - https://doi.org/10.1002/zaac.202000360 SN - 0044-2313 VL - 647 IS - 9 SP - 1014 EP - 1024 PB - Wiley-VCH GmbH AN - OPUS4-52404 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Heilmann, Maria A1 - Kulla, Hannes A1 - Prinz, Carsten A1 - Bienert, Ralf A1 - Reinholz, Uwe A1 - de Oliveira Guilherme Buzanich, Ana A1 - Emmerling, Franziska T1 - Advances in Nickel Nanoparticle Synthesis via Oleylamine Route N2 - Nickel nanoparticles are an active research area due to their multiple applications as catalysts in different processes. A variety of preparation techniques have been reported for the synthesis of these nanoparticles, including solvothermal, microwave-assisted, and emulsion techniques. The well-studied solvothermal oleylamine synthesis route comes with the drawback of needing standard air-free techniques and often space-consuming glassware. Here, we present a facile and straightforward synthesis method for size-controlled highly monodisperse nickel nanoparticles avoiding the use of, e.g., Schlenk techniques and space-consuming labware. The nanoparticles produced by this novel synthetic route were investigated using small-angle X-ray scattering, transmission electron microscopy, X-ray diffraction, and X-ray spectroscopy. The nanoparticles were in a size range of 4–16 nm, show high sphericity, no oxidation, and no agglomeration after synthesis. KW - Nanoparticle synthesis KW - Nickel nanoparticles KW - SAXS KW - TEM KW - XAS PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-507531 DO - https://doi.org/10.3390/nano10040713 VL - 10 IS - 4 SP - 713 PB - MDPI AN - OPUS4-50753 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chewle, Surahit A1 - Emmerling, Franziska A1 - Weber, M. T1 - Effect of choice of solvent on crystallization pathway of paracetamol: An experimental and theoretical case study N2 - The choice of solvents influences crystalline solid formed during the crystallization of active pharmaceutical ingredients (API). The underlying effects are not always well understood because of the complexity of the systems. Theoretical models are often insufficient to describe this phenomenon. In this study, the crystallization behavior of the model drug paracetamol in different solvents was studied based on experimental and molecular dynamics data. The crystallization process was followed in situ using time-resolved Raman spectroscopy. Molecular dynamics with simulated annealing algorithm was used for an atomistic understanding of the underlying processes. The experimental and theoretical data indicate that paracetamol molecules adopt a particular geometry in a given solvent predefining the crystallization of certain polymorphs KW - Crystallization KW - Nucleation KW - Polymorphism KW - Raman spectroscopy KW - Cassical nucleation theory PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-520052 DO - https://doi.org/10.3390/cryst10121107 SN - 2073-4352 VL - 10 IS - 12 SP - 1 EP - 10 PB - MDPI CY - Basel AN - OPUS4-52005 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Liu, X. A1 - Michalchuk, Adam A1 - Bhattacharya, Biswajit A1 - Emmerling, Franziska A1 - Pulham, C. T1 - High-pressure reversibility in a plastically flexible coordination polymer crystal N2 - Single crystals which exhibit mechanical flexibility are promising materials for advanced technological applications. Before such materials can be used, a detailed understanding of the mechanisms of bending is needed. Using single crystal X-ray diffraction and microfocus Raman spectroscopy, we study in atomic detail the high-pressure response of the plastically flexible coordination polymer [Zn(μ-Cl)2(3,5-dichloropyridine)2]n (1). Contradictory to three-point bending, quasi-hydrostatic compression of (1) is completely reversible, even following compression to over 9 GPa. A structural phase transition is observed at ca. 5 GPa. DFT calculations show this transition to result from the pressure-induced softening of low-frequency vibrations. This phase transition is not observed during three-point-bending. Microfocus synchrotron X-ray diffraction revealed that bending yields significant mosaicity, as opposed to compression. Hence, our studies indicate of overall disparate mechanical responses of bulk flexibility and quasi-hydrostatic compression within the same crystal lattice. We suspect this to be a general feature of plastically bendable materials. KW - High pressure KW - Density functional theory KW - Mechanically flexible crystals PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-530360 DO - https://doi.org/10.1038/s41467-021-24165-x VL - 12 IS - 1 SP - 3871 AN - OPUS4-53036 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rautenberg, Max A1 - Gernhard, M. A1 - Radnik, Jörg A1 - Witt, Julia A1 - Roth, C. A1 - Emmerling, Franziska T1 - Mechanochemical synthesis of fluorine-containing Co-doped zeolitic imidazolate frameworks for producing electrocatalysts N2 - Catalysts derived from pyrolysis of metal organic frameworks (MOFs) are promising candidates to replace expensive and scarce platinum-based electrocatalysts commonly used in polymer electrolyte membrane fuel cells. MOFs contain ordered connections between metal centers and organic ligands. They can be pyrolyzed into metal- and nitrogen-doped carbons, which show electrocatalytic activity toward the oxygen reduction reaction (ORR). Furthermore, metal-free heteroatom-doped carbons, such as N-F-Cs, are known for being active as well. Thus, a carbon material with Co-N-F doping could possibly be even more promising as ORR electrocatalyst. Herein, we report the mechanochemical synthesis of two polymorphs of a zeolitic imidazole framework, Co-doped zinc 2-trifluoromethyl-1H-imidazolate (Zn0.9Co0.1(CF3-Im)2). Time-resolved in situ X-ray diffraction studies of the mechanochemical formation revealed a direct conversion of starting materials to the products. Both polymorphs of Zn0.9Co0.1(CF3-Im)2 were pyrolyzed, yielding Co-N-F containing carbons, which are active toward electrochemical ORR. KW - Mechanochemistry KW - Metal-organic-frameworks KW - Nobel-metal free electrocatalysis PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-546833 DO - https://doi.org/10.3389/fchem.2022.840758 SN - 2296-2646 VL - 10 IS - 840758 SP - 1 EP - 13 PB - Frontiers Media CY - Lausanne AN - OPUS4-54683 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wolf, J. A1 - Stawski, Tomasz A1 - Smales, Glen Jacob A1 - Thünemann, Andreas A1 - Emmerling, Franziska T1 - Towards automation of the polyol process for the synthesis of silver nanoparticles N2 - Metal nanoparticles have a substantial impact across diferent felds of science, such as photochemistry, energy conversion, and medicine. Among the commonly used nanoparticles, silver nanoparticles are of special interest due to their antibacterial properties and applications in sensing and catalysis. However, many of the methods used to synthesize silver nanoparticles often do not result in well-defned products, the main obstacles being high polydispersity or a lack of particle size tunability. We describe an automated approach to on-demand synthesis of adjustable particles with mean radii of 3 and 5 nm using the polyol route. The polyol process is a promising route for silver nanoparticles e.g., to be used as reference materials. We characterised the as-synthesized nanoparticles using small-angle X-ray scattering, dynamic light scattering and further methods, showing that automated synthesis can yield colloids with reproducible and tuneable properties. KW - Sillver KW - Nanoparticles KW - Automated synthesis KW - Chemputer KW - Scattering KW - SAXS PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-546803 DO - https://doi.org/10.1038/s41598-022-09774-w VL - 12 IS - 1 SP - 1 EP - 9 PB - Nature Springer AN - OPUS4-54680 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zänker, Steffen A1 - Scholz, G. A1 - Marquardt, Julien A1 - Emmerling, Franziska T1 - Structural changes in Ba-compounds of different hardness induced by high-energy ball milling – evidenced by 137Ba NMR and X-ray powder diffraction N2 - Changes in the global bulk and local structures, of three different barium compounds (BaZrO3, BaF2, and BaFCl),were induced by mechanical milling and followed using X-ray powder diffraction (PXRD), subsequent microstructure analysis, and 137Ba solid state NMR spectroscopy. Harder materials like BaZrO3 experience significantly higher structural changes upon milling than softer materials like BaF2. Moreover, soft materials with layered structures, like BaFCl, show a pronounced structural change during the milling process. By combining PXRD and solid state NMR, detailed information on the changes to the global and local structures were obtained, which are of interest for mechanochemical synthesis, mechanically treated catalysts or ionic conductors. KW - Mechanochemistry KW - X-ray diffraction KW - Solid state NMR PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-547397 DO - https://doi.org/10.1002/zaac.202200026 SN - 0044-2313 VL - 648 IS - 10 SP - 1 EP - 8 PB - Wiley-VCH CY - Weinheim AN - OPUS4-54739 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Belenguer, A. A1 - Lampronti, G. A1 - Michalchuk, Adam A1 - Emmerling, Franziska A1 - Sanders, J. T1 - Quantitative reversible one pot interconversion of three crystalline polymorphs by ball mill grinding N2 - We demonstrate here using a disulfide system the first example of reversible, selective, and quantitative transformation between three crystalline polymorphs by ball mill grinding. This includes the discovery of a previously unknown polymorph. Each polymorph is reproducibly obtained under well-defined neat or liquid-assisted grinding conditions, revealing subtle control over the apparent thermodynamic stability. We discovered that the presence of a contaminant as low as 1.5% mol mol−1 acting as a template is required to enable all these three polymorph transformations. The relative stabilities of the polymorphs are determined by the sizes of the nanocrystals produced under different conditions and by surface interactions with small amounts of added solvent. For the first time, we show evidence that each of the three polymorphs is obtained with a unique and reproducible crystalline size. This mechanochemical approach gives access to bulk quantities of metastable polymorphs that are inaccessible through recrystallisation. KW - Mechanochemistry KW - Polymorph KW - XRD PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-549934 DO - https://doi.org/10.1039/D2CE00393G SP - 1 EP - 7 PB - Royal Society of Chemistry AN - OPUS4-54993 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Karafiludis, Stephanos A1 - de Oliveira Guilherme Buzanich, Ana A1 - Heinekamp, Christian A1 - Smales, Glen Jacob A1 - Hodoroaba, Vasile-Dan A1 - ten Elshof, J. E. A1 - Emmerling, Franziska A1 - Stawski, Tomasz T1 - Template-free synthesis of mesoporous, amorphous transition metal phosphate materials N2 - We present how mesoporosity can be engineered in transition metal phosphate (TMPs) materials in a template-free manner. The method involves a transformation of a precursor metal phosphate phase, called M-struvite (NH4MPO4·6H2O, M = Mg2+, Ni2+, Co2+, NixCo1-x2+). It relies on the thermal decomposition of crystalline M-struvite precursors to an amorphous and simultaneously mesoporous phase, which forms while degassing of NH3 and H2O. The temporal evolution of mesoporous frameworks and the response of the metal coordination environment were followed with in-situ and ex-situ scattering and diffraction, as well as X -ray spectroscopy. Despite sharing the same precursor struvite structure, different amorphous and mesoporous structures were obtained depending on the involved transition metal. We highlight the systematic differences in absolute surface area, pore shape, pore size, and phase transitions depending on a metal cation present in the analogous M-struvites. The amorphous structures of thermally decomposed Mg-, Ni- and NixCo1-x-struvites exhibit high surface areas and pore volumes (240 m²g-1 and 0.32 cm-3 g-1 for Mg and 90 m²g-1 and 0.13 cm-3 g-1 for Ni). We propose that the low-cost, environmentally friendly M-struvites could be obtained as recycling products from industrial and agricultural wastewaters. These waste products could be then upcycled into mesoporous TMPs through a simple thermal treatment for further applications, for instance, in (electro)catalysis. KW - Struvite KW - Pphosphates KW - Transition metal KW - In-situ SAXS/WAXS KW - Mesoporosity PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-569503 DO - https://doi.org/10.1039/D2NR05630E SN - 2040-3364 SP - 1 EP - 15 PB - Royal Society of Chemistry (RSC) AN - OPUS4-56950 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Karafiludis, Stephanos A1 - Bhattacharya, Biswajit A1 - de Oliveira Guilherme Buzanich, Ana A1 - Fink, Friedrich A1 - Feldmann, Ines A1 - ten Elshof, J. E. A1 - Emmerling, Franziska A1 - Stawski, Tomasz T1 - Thermally processed Ni-and Co-struvites as functional materials for proton conductivity N2 - We present how mesoporosity can be engineered in transition metal phosphate (TMPs) materials in a template-free manner. The method involves the transformation of a precursor metal phosphate phase, called M-struvite (NH4MPO4·6H2O, M = Mg2+, Ni2+, Co2+, NixCo1−x2+). It relies on the thermal decomposition of crystalline M-struvite precursors to an amorphous and simultaneously mesoporous phase, which forms during degassing of NH3 and H2O. The temporal evolution of mesoporous frameworks and the response of the metal coordination environment were followed by in situ and ex situ scattering and diffraction, as well as X-ray spectroscopy. Despite sharing the same precursor struvite structure, different amorphous and mesoporous structures were obtained depending on the involved transition metal. We highlight the systematic differences in absolute surface area, pore shape, pore size, and phase transitions depending on the metal cation present in the analogous M-struvites. The amorphous structures of thermally decomposed Mg-, Ni- and NixCo1−x-struvites exhibit high surface areas and pore volumes (240 m2 g−1 and 0.32 cm−3 g−1 for Mg and 90 m2 g−1 and 0.13 cm−3 g−1 for Ni). We propose that the low-cost, environmentally friendly M-struvites could be obtained as recycling products from industrial and agricultural wastewaters. These waste products could be then upcycled into mesoporous TMPs through a simple thermal treatment for further application, for instance in (electro)catalysis. KW - Struvite KW - Phosphates KW - Transition metals KW - Proton conductivity PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-575862 DO - https://doi.org/10.1039/D3DT00839H SN - 1477-9226 SP - 1 EP - 13 PB - Royal Society of Chemisty (RSC) CY - London/Cambridge AN - OPUS4-57586 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Karafiludis, Stephanos A1 - Ryll, T. W. A1 - de Oliveira Guilherme Buzanich, Ana A1 - Emmerling, Franziska A1 - Stawski, Tomasz Maciej T1 - Phase stability studies on transition metal phosphates aided by an automated synthesis N2 - Transition metal phosphates (TMPs) have attracted interest as materials for (electro-) catalysis, and electrochemistry due to their low-cost, stability, and tunability. In this work, an automated synthesis platform was used for the preparation of transition metal phosphate crystals to efficiently explore the multidimensional parameter space, determining the phase selection, crystal sizes, shapes. By using X-ray diffraction and spectroscopy-based methods and electron microscopy imaging, a complete characterization of the phase stability fields, phase transitions, and crystal morphology/sizes was achieved. In an automated three-reactant synthesis, the individual effect of each reactant species NH4+, M2+, and PO43- on the formation of transition metal phosphate phases: M-struvite NH4MPO4·6H2O, M-phosphate octahydrate M3(PO4)2·8H2O with M = Ni, Co and an amorphous phase, was investigated. The NH4+ concentration dictates the phase composition, morphology, and particle size in the Ni-system (crystalline Ni-struvite versus amorphous Ni-PO4 phase), whereas in the Co-system all reactant species - NH4+, Co2+, and PO43- - influence the reaction outcome equivalently (Co-struvite vs. Co-phosphate octahydrate). The coordination environment for all crystalline compounds and of the amorphous Ni-PO4 phase was resolved by X-ray absorption spectroscopy, revealing matching characteristics to its crystalline analogue, Ni3(PO4)2·8H2O. The automated synthesis turned out to be significantly advantageous for the exploration of phase diagrams due to its simple modularity, facile traceability, and enhanced reproducibility compared to a typical manual synthesis. KW - Automated synthesis KW - Phase diagrams KW - Transition metals KW - Phosphates KW - Local structure KW - Struvite PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-579151 DO - https://doi.org/10.1039/D3CE00386H VL - 25 IS - 30 SP - 4333 EP - 4344 PB - CrystEngComm CY - London AN - OPUS4-57915 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rautenberg, Max A1 - Akhmetova, Irina A1 - Das, Chayanika A1 - Bhattacharya, Biswajit A1 - Emmerling, Franziska T1 - Synthesis and In Situ Monitoring of Mechanochemical Preparation of Highly Proton Conductive Hydrogen-Bonded Metal Phosphonates N2 - Crystalline porous materials are recognized as promising proton conductors for the proton exchange membrane (PEM) in fuel cell technology owing to their tunable framework structure. However, it is still a challenging bulk synthesis for real-world applications of these materials. Herein, we report the mechanochemical gram-scale synthesis of two isostructural metal hydrogen-bonded organic frameworks (MHOFs) of Co(II) and Ni(II) based on 1-hydroxyethylidenediphosphonic acid (HEDPH4) with 2,2′-bipyridine (2,2′-bipy): Co(HEDPH3)2(2,2′-bipy)·H2O (1) and Ni(HEDPH3)2(2,2′-bipy)·H2O (2). In situ monitoring of the mechanochemical synthesis using different synchrotron-based techniques revealed a one-step mechanism – the starting materials are directly converted to the product. With the existence of extensive hydrogen bonds with amphiprotic uncoordinated phosphonate hydroxyl and oxygen atoms, both frameworks exhibited proton conduction in the range of 10–4 S cm–1 at room temperature under humid conditions. This study demonstrates the potential of green mechanosynthesis for bulk material preparation of framework-based solid-state proton conductors. KW - Mechanochemistry KW - Proton conductivity KW - Metal Organic Frameworks PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-577777 DO - https://doi.org/10.1021/acssuschemeng.2c07509 VL - 8 IS - 19 SP - 16687 EP - 16693 PB - ACS Publications AN - OPUS4-57777 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bui, M. A1 - Hoffmann, K. F. A1 - Braun, T. A1 - Riedel, S. A1 - Heinekamp, Christian A1 - Scheurell, K. A1 - Scholz, G. A1 - Stawski, Tomasz A1 - Emmerling, Franziska T1 - An Amorphous Teflate Doped Aluminium Chlorofluoride: A Solid Lewis-Superacid for the Dehydrofluorination of Fluoroalkanes N2 - Ananion-dopedaluminiumchlorofluoride AlCl0.1F2.8(OTeF5)0.1(ACF-teflate) was synthesized.The material contains pentafluor-oorthotellurate(teflate)groups, which mimic fluoride ions electronically, but are sterically more demanding. They are embedded into the amorphous structure. The latter was studied by PDF analysis, EXAFS data and MAS NMR spectroscopy. The mesoporous powder is a Lewis superacid, and ATR-IR spectra of adsorbed CD3CN reveal a blue-shift of the adsorption band by73 cm-1, which is larger than the shift for SbF5. Remarkably,ACF-teflate catalyzes dehydrofluorination reactions of mono-fluoroalkanes to yield olefins in C6D6. In these cases,no Friedel-Crafts products were formed. KW - Aluminium fluorides KW - Aluminium teflates KW - C-F bond activation KW - Lewis superacids KW - Silanes PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-572290 DO - https://doi.org/10.1002/cctc.202300350 SN - 1867-3880 SP - 1 EP - 7 PB - Wiley VHC-Verlag AN - OPUS4-57229 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Altmann, Korinna A1 - Goedecke, Caroline A1 - Bannick, C.-G. A1 - Abusafia, A. A1 - Scheid, C. A1 - Steinmetz, H. A1 - Paul, Andrea A1 - Beleites, C. A1 - Braun, U. T1 - Identification of microplastic pathways within a typical European urban wastewater system N2 - In recent years, thermoextraction/desorption-gas chromatography/mass spectrometry (TED-GC/MS) has been developed as a rapid detection method for the determination of microplastics (MP) mass contents in numerous environmentally relevant matrices and, in particular, for the measurement of polymers in water samples without time-consuming sample preparation. The TED-GC/MS method was applied to investigate a typical European municipal wastewater system for possible MP masses. Such investigations are important in view of the recent revision of the Urban Wastewater Treatment Directive. Four different representative sampling sites were selected: greywater (domestic wastewater without toilet), combined sewer, and influent and effluent of a wastewater treatment plant (WWTP). All samples were collected by fractional filtration. Filtration was carried out over mesh sizes of 500, 100, 50, and in some cases, 5 µm. Polyethylene (PE), polypropylene (PP), and polystyrene (PS) were detected in all samples, with the PE fraction dominating in all cases. Styrene-butadiene rubber which serves as an indication of tire abrasion, was only found in the influent of the WWTP. The highest MP mass contents were found in the combined sewer, so MP can become a source of pollution during heavy rain events when the capacity limits of the effluent are reached, and the polluted effluent is released uncontrolled into the environment. Based on the studies, MP retention from the WWTP could be estimated to be approximately 96%. Few trends in polymer type or mass contents were detected within the different fractions of the samples or when comparing samples to each other. KW - Microplastics KW - Microplastic analysis KW - TED-GC/MS KW - Microplastic pathways KW - Mass contents PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-568289 DO - https://doi.org/doi.org/10.1002/appl.202200078 SP - 1 EP - 10 PB - Wiley-VCH CY - Weinheim AN - OPUS4-56828 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Heinekamp, Christian A1 - de Oliveira Guilherme Buzanich, Ana A1 - Ahrens, M. A1 - Braun, T. A1 - Emmerling, Franziska T1 - An amorphous Lewis-acidic zirconium chlorofluoride as HF shuttle: C–F bond activation and formation N2 - An exceptional HF transfer reaction by C–F bond activation of fluoropentane and a subsequent hydrofluorination of alkynes at room temperature is reported. An amorphous Lewis-acidic Zr chlorofluoride serves as heterogeneous catalyst, which is characterised by an eightfold coordination environment at Zr including chlorine atoms. The studies are seminal in establishing sustainable fluorine chemistry. KW - ZCF KW - Heterogeneous catalysis KW - C-F bond activation KW - HF-shuttle PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-582249 DO - https://doi.org/10.1039/D3CC03164K SN - 1359-7345 VL - 59 IS - 75 SP - 11224 EP - 11227 PB - RSC CY - Cambridge AN - OPUS4-58224 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zänker, Steffen A1 - Scholz, Gudrun A1 - Krahl, Thoralf A1 - Prinz, Carsten A1 - Emmerling, Franziska A1 - Kemnitz, E. T1 - Luminescent properties of Eu3+/Tb3+ doped fluorine containing coordination polymers N2 - Lanthanides doped coordination polymers (CPs) with different binding motifs were synthesized to investigate the influence of the different fluorine positions in the structure on the decay time τ of the excited states. Fluorine can be integrated into the network mechanochemically via a fluorinated organic linker, here barium tetrafluoroterephthalate Ba(p-BDC-F4)2 or directly via a metal-fluorine bond (barium terephthalate fluoride BaF(p-BDC)0.5). The CP with a metal-fluorine bond shows the highest lifetime of the excited states of lanthanides (Eu3+, Tb3+ or Eu3+& Tb3+). The excitation of the lanthanides can be performed directly via the excitation wavelength typical for lanthanides and via the excitation wavelength of the linker. This enabled the simultaneous excitation of Eu3+ and Tb3+ in one CP. In the emission spectra (λem = 393 nm) of the mixed doped CPs (Eu3+ and Tb3+) the bands of both lanthanides can be observed. The integration into the crystal lattice and the homogeneous distribution of the lanthanides in the CPs is shown by X-ray diffraction, TEM, STEM-EDS measurements and the long decay times. KW - Alkaline earth metal coordination polymers KW - Fluorine coordination polymers KW - Lanthanides doped coordination polymers KW - Luminescence PY - 2021 DO - https://doi.org/10.1016/j.solidstatesciences.2021.106614 VL - 117 SP - 106614 PB - Elsevier Masson SAS AN - OPUS4-52559 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - de Oliveira Guilherme Buzanich, Ana A1 - Radtke, Martin A1 - Reinholz, Uwe A1 - Riesemeier, Heinrich A1 - Emmerling, Franziska ED - de Oliveira Guilherme Buzanich, Ana ED - Strange, R. W. T1 - Time- and spatial-resolved XAFS spectroscopy in a single shot: new analytical possibilities for in situ material characterization N2 - A new concept that comprises both time- and lateral-resolved X-ray absorption fine-structure information simultaneously in a single shot is presented. This uncomplicated set-up was tested at the BAMline at BESSY-II (Berlin, Germany). The primary broadband beam was generated by a double multilayer monochromator. The transmitted beam through the sample is diffracted by a convexly bent Si (111) crystal, producing a divergent beam. This, in turn, is collected by either an energy-sensitive area detector, the so-called color X-ray camera, or by an area-sensitive detector based on a CCD camera, in θ–2θ geometry. The first tests were performed with thin metal foils and some iron oxide mixtures. A time resolution of lower than 1 s together with a spatial resolution in one dimension of at least 50 mm is achieved. KW - Single-shot XAFS KW - Time resolution PY - 2016 UR - http://scripts.iucr.org/cgi-bin/paper?S1600577516003969 DO - https://doi.org/10.1107/S1600577516003969 SN - 1600-5775 VL - 23 SP - 769 EP - 776 PB - International Union of Crystallography CY - Liverpool, UK AN - OPUS4-35903 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Misra, Archismita T1 - Polyoxometalate Ionic Liquids (POM-ILs) as Protective Coatings for CulturalHeritage against Acid Corrosion and Biodeterioration N2 - Corrosion of stone by acid rain anddeterioration from microbial biofilmsare challenges pertinent worldwide forindustrial or residential buildings as wellas cultural heritage artefacts, like statuesor historic buildings. One mitigationoption might be the use of thintransparent films of polyoxometalate-based ionic liquids (POM-ILs). In thisregard, different limestone samples werecoated with hydrophobic, acid resistantPOM-ILs which also have biocidalproperties.1 Exposure of the samples tosimulated acid rain showed negligiblecorrosion compared to the significantdeterioration of unprotected samples(Fig 1. Left). In addition, the biocidalproperties of the POM-ILs suppress theformation of biofilms on coated stoneslabs. The coating is mechanically stableand is not removed even by harshmechanical and chemical treatment.Following studies successfully exploredthe effectiveness of the coating againstlampenflora growing in the PommeryChampagne cellar 2 (Fig 1. Right); andthe long-term performance of POM-ILsunder outdoor environmental conditions3. So, POM-ILs are already proven topossess remarkable anticorrosion andantimicrobial properties against aerobicmicroorganisms and being water-insoluble, they don’t get leached intoaquatic ecosystem, which is extremelybeneficial from an environmentalsustainability and toxicological point ofview. The current project aims tocontinue the journey on protecting thecultural heritage, shifting focus fromstones to metals and employ functionalPOM-IL nanocoatings to prevent MIC(Microbiologically Influenced Corrosion)of cultural heritage artefacts made ofmetal or metal alloy like carbon steel,brass, cast iron or bronze. Performanceof both the coating materials and coatingtechniques via optimization of theadhesion of the nanocoating on themetallic surface on the corrosion rateand corrosion products in the MICcaused by anaerobic microorganismslike methanogenic archaea or SulphateReducing Bacteria (SRB) would betested. The objective is to establishPOM-ILs as efficient environmentallysustainable nanocoating materialsagainst biocorrosion citing the already published success stories; and sketch theongoing endeavours and prospects ofthese very efficient candidates in thecontext of MIC mitigation. T2 - Mitigation of Microbiologically InfluencedCorrosion: Towards Scientific &Industrial Standardization (MIC-STAND) CY - Lisbon, Portugal DA - 24.07.2024 KW - Microbiologically influenced corrosion (MIC) KW - Polyoxometalate Ionic Liquid KW - Nanocoating KW - Cultural heritage PY - 2024 AN - OPUS4-64575 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Misra, Archismita T1 - Polyoxometalate Ionic Liquids (POMILs) as Protective Coatings for Cultural Heritage Against Acid Corrosion and Biodeterioration N2 - Corrosion of stone by acid rain anddeterioration from microbial biofilms are challenges worldwide present forindustrial or residential buildings as wellas cultural heritage, like statues orhistoric buildings. One option is the useof thin transparent films ofpolyoxometalate-based ionic liquids(POM-ILs). Stone samples were coatedwith hydrophobic, acid resistant POM-ILs which also have biocidal properties.1Exposure of the samples to simulatedacid rain showed negligible corrosioncompared to the significant deteriorationof unprotected samples (Fig 1. Left). Inaddition, the biocidal properties of thePOM-ILs suppress the formation ofbiofilms on coated stone slabs. Thecoating is mechanically stable and is notremoved even by harsh mechanical andchemical treatment. Following studiessuccessfully explored the effectiveness ofthe coating against lampenflora growingin the Pommery Champagne cellar 2 (Fig1. Right); and the long-termperformance of POM-ILs under outdoorenvironmental conditions 3. So, POM-ILs are already proven to possessremarkable anticorrosion andantimicrobial properties against aerobicmicroorganisms and being water-insoluble, they don’t get leached intoaquatic ecosystem, which is extremelybeneficial from an environmentalsustainability and toxicological point ofview. The current project aims tocontinue the journey on protecting thecultural heritage, shifting focus fromstones to metals and employ functionalPOM-IL nanocoatings to prevent MIC(Microbiologically Influenced Corrosion)of cultural heritage artefacts made ofmetal or metal alloy like carbon steel,brass, cast iron or bronze. Performanceof both the coating materials and coatingtechniques via optimization of theadhesion of the nanocoating on themetallic surface on the corrosion rateand corrosion products in the MICcaused by anaerobic microorganismslike methanogenic archaea or SulphateReducing Bacteria (SRB) would betested. The objective would be toestablish POM-ILs as efficientenvironmentally sustainablenanocoating materials againstbiocorrosion citing the already publishedsuccess stories; and sketch the ongoingendeavours and prospects of these veryefficient candidates in the context ofbiocorrosion T2 - International Biodeterioration and Biodegradation Symposium CY - Berlin, Germany DA - 09.09.2024 KW - Microbiologically influenced corrosion (MIC) KW - Polyoxometalate Ionic Liquid KW - Nanocoating KW - Cultural heritage PY - 2024 AN - OPUS4-64576 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emmerling, Franziska A1 - Michalchuk, Adam A1 - Bhattacharya, Biswajit A1 - Rodríguez Sánchez, Noelia A1 - Gugin, Nikita T1 - Advancing sustainable synthesis through in situ monitoring and industrial scale-up of mechanochemical processes N2 - Mechanochemistry has emerged as a powerful approach for sustainable materials synthesis and processing, with significant potential to meet the UN Sustainable Development Goals. This presentation will highlight our recent advancements in understanding, monitoring, and scaling-up mechanochemical transformations, focusing on the balance between fundamental understanding of reaction mechanisms and its practical applications in energy storage and energy transfer materials. Our research has made significant strides in elucidating the fundamental mechanisms of mechanochemical reactions. We have investigated delayed polymorphism under mechanochemical conditions, revealing new insights into the interplay between mechanical impact, thermal effects, and structural transformations in molecular crystals. By employing variable temperature ball milling, we have demonstrated unprecedented control over polymorphic forms in organic cocrystals, opening new avenues for tailoring material properties. A central focus of our work has been the development and application of time-resolved in situ monitoring techniques for mechanochemical processes. Our research on real-time synchrotron X-ray diffraction has enabled unprecedented insights into reaction pathways and kinetics. Recently, we have successfully applied energy-dispersive X-ray diffraction for time-resolved in situ monitoring of reactive extrusion, marking a significant step towards ‘lighting up’ industrial-scale mechanochemistry. Bridging fundamental understanding with practical applications, we have explored the mechanochemical synthesis of functional materials for energy storage and transfer, making process in the mechanochemical synthesis of highly proton-conductive metal phosphonates, demonstrating the potential of mechanochemistry to manufacture advanced materials for energy applications. Addressing the challenges of industrial scale-up, we have investigated the role of solvent polarity in mechanochemical reactions, providing valuable guidance for optimizing organic syntheses such as the Knoevenagel condensation. This work contributes to our broader efforts to develop more efficient and sustainable chemical manufacturing processes. Looking to the future, we will discuss emerging directions in mechanochemistry, including the development of continuous flow processes and the integration of machine learning approaches for reaction prediction and optimization. As we anticipate the next decade of research, we envision mechanochemistry playing an increasingly crucial role in sustainable chemical manufacturing and materials processing, with far-reaching implications for addressing global energy and environmental challenges. T2 - Mech’cheM 2025: New forces in Mechanochemistry Conference CY - Montpellier, France DA - 04.06.2025 KW - Phosphonates KW - Biocomposites PY - 2025 AN - OPUS4-64845 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emmerling, Franziska A1 - Michalchuk, Adam A1 - Bhattacharya, Biswajit A1 - Rodríguez Sánchez, Noelia A1 - Gugin, Nikita T1 - Mechanochemical innovations for sustainable synthesis of framework materials and industrial scaleup N2 - Mechanochemistry has emerged as a powerful approach for sustainable materials synthesis and processing, with significant potential to meet the UN Sustainable Development Goals. This presentation will highlight our recent advancements in understanding, monitoring, and scaling-up mechanochemical synthesis of framework materials, focusing on the balance between fundamental understanding of reaction mechanisms and its practical applications in energy storage and energy transfer materials. A central focus of our work has been the development and application of time-resolved in situ monitoring techniques for mechanochemical processes. Our research on real-time synchrotron X-ray diffraction has enabled unprecedented insights into reaction pathways and kinetics. Recently, we have successfully applied energy-dispersive X-ray diffraction for time-resolved in situ monitoring of reactive extrusion, marking a significant step towards ‘lighting up’ industrial-scale mechanochemistry. Bridging fundamental understanding with practical applications, we have explored the mechanochemical synthesis of functional materials for energy storage and transfer, making process in the mechanochemical synthesis of highly proton-conductive metal phosphonates, demonstrating the potential of mechanochemistry to manufacture advanced materials for energy applications. T2 - 17. international-conference für Materialchemie CY - Edinburgh, United Kingdom DA - 07.07.2025 KW - MOF KW - Synchrotron KW - ZIF PY - 2025 AN - OPUS4-64841 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Michalchuk, Adam T1 - The Mechanochemical Excitation of Crystalline LiN3 N2 - Mechanochemical reactions are driven by the direct absorption of mechanical energy by a solid (often crystalline) material. Understanding how this energy is absorbed and ultimately causes a chemical transformation is essential for understanding the elementary stages of mechanochemical transformations. Using as a model system the energetic material LiN3 we here consider how vibrational energy flows through the crystal structure. By considering the compression response of the crystalline material we identify the partitioning of energy into an initial vibrational excitation. Subsequent energy flow is based on concepts of phonon–phonon scattering, which we calculate within a quasi-equilibrium model facilitated by phonon scattering data obtained from Density Functional Theory (DFT). Using this model we demonstrate how the moments (picoseconds) immediately following mechanical impact lead to significant thermal excitation of crystalline LiN3, sufficient to drive marked changes in its electronic structure and hence chemical reactivity. This work paves the way towards an ab initio approach to studying elementary processes in mechanochemical reactions involving crystalline solids. KW - Energetic materials KW - Ab initio simulation KW - DFT KW - Mechanochemistry PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-559310 DO - https://doi.org/10.1039/d2fd00112h SP - 1 EP - 20 PB - Royal Society of Chemistry AN - OPUS4-55931 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - de Oliveira Guilherme Buzanich, Ana A1 - Cakir, Cafer Tufan A1 - Radtke, Martin A1 - Haider, M. Bilal A1 - Emmerling, Franziska A1 - F. M. Oliveira, P. A1 - Michalchuk, Adam T1 - Dispersive x-ray absorption spectroscopy for time-resolved in situ monitoring of mechanochemical reactions N2 - X-ray absorption spectroscopy (XAS) provides a unique, atom-specific tool to probe the electronic structure of solids. By surmounting long-held limitations of powder-based XAS using a dynamically averaged powder in a Resonant Acoustic Mixer (RAM), we demonstrate how time-resolved in situ (TRIS) XAS provides unprecedented detail of mechanochemical synthesis. The use of a custom-designed dispersive XAS (DXAS) setup allows us to increase the time resolution over existing fluorescence measurements from ∼15 min to 2 s for a complete absorption spectrum. Hence, we here establish TRIS-XAS as a viable method for studying mechanochemical reactions and sampling reaction kinetics. The generality of our approach is demonstrated through RAM-induced (i) bottom-up Au nanoparticle mechanosynthesis and (ii) the synthesis of a prototypical metal organic framework, ZIF-8. Moreover, we demonstrate that our approach also works with the addition of a stainless steel milling ball, opening the door to using TRIS-DXAS for following conventional ball milling reactions. We expect that our TRIS-DXAS approach will become an essential part of the mechanochemical tool box. KW - In situ studies KW - Dipsersive XAS KW - Mechanochemistry KW - Time-resolved PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-567659 DO - https://doi.org/10.1063/5.0130673 SN - 1089-7690 VL - 157 IS - 21 SP - 1 EP - 12 PB - American Institute of Physics CY - Melville, NY AN - OPUS4-56765 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mazzeo, P A1 - Lampronti, G A1 - Michalchuk, Adam A1 - Belenguer, A A1 - Bacchi, A A1 - Emmerling, Franziska T1 - Accurate extrinsic and intrinsic peak broadening modelling for time-resolved in situ ball milling reactions via synchrotron powder X-ray diffraction N2 - The debate on the mechanisms which underpin mechanochemical reactions via ball mill grinding is still open. Our ability to accurately measure the microstructural (crystal size and microstrain) evolution of materials under milling conditions as well as their phase composition as a function of time is key to the in-depth understanding of the kinetics and driving forces of mechanochemical transformations. Furthermore, all ball milling reactions end with a steady state or milling equilibrium – represented by a specific phase composition and relative microstructure – that does not change as long as the milling conditions are maintained. The use of a standard sample is essential to determine the instrumental contribution to the X-ray powder diffraction (XRPD) peak broadening for time-resolved in situ (TRIS) monitoring of mechanochemical reactions under in operando conditions. Using TRIS-XRPD on a ball milling setup, coupled with low-energy synchrotron radiation, we investigated different data acquisition and analysis strategies on a silicon standard powder. The diffraction geometry and the microstructural evolution of the standard itself have been studied to model the instrumental contribution to XRPD peak broadening throughout the grinding activity. Previously proposed functions are here challenged and further developed. Importantly, we show that minor drifts of the jar position do not affect the instrumental resolution function significantly. We here report and discuss the results of such investigations and their application to TRIS-XRPD datasets of inorganic and organic ball mill grinding reactions. KW - Mechanochemistry KW - In situ diffraction KW - Synchrotron radiation KW - Sustainable chemisry PY - 2022 DO - https://doi.org/10.1039/d2fd00104g SP - 1 EP - 17 PB - Royal Society of Chemistry AN - OPUS4-55932 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ravi, J. A1 - Feiler, Torvid A1 - Mondal, A. A1 - Michalchuk, Adam A1 - Reddy, C. M. A1 - Bhattacharya, Biswajit A1 - Emmerling, Franziska A1 - Chandrasekar, R. T1 - Plastically bendable organic crystals for monolithic and hybrid micro-optical circuits N2 - Fluorescent plastically bendable crystals are a promising alternative to silicon-based materials for fabricating photonic integrated circuits, owing to their optical attributes and mechanical compliance. Mechanically bendable plastic organic crystals are rare. Their formation requires anisotropic intermolecular interactions and slip planes in the crystal lattice. This work presents three fluorescent plastically bendable crystalline materials namely, 2-((E)-(6-methylpyridin-2-ylimino)methyl)-4-chlorophenol (SB1), 2-((E)-(6-methylpyridin-2-ylimino)methyl)-4-bromophenol (SB2), and 2-((E)-(6-Bromopyridin-2-ylimino)methyl)-4-bromophenol (SB3) molecules. The crystal plasticity in response to mechanical stress facilitates the fabrication of various monolithic and hybrid (with a tip-to-tip coupling) photonic circuits using mechanical micromanipulation with an atomic force microscope cantilever tip. These plastically bendable crystals act as active (self-guiding of fluorescence) and passive waveguides both in straight and extremely bent (U-, J-, and O-shaped) geometries. These microcircuits use active and passive waveguiding principles and reabsorbance and energy-transfer mechanisms for their operation, allowing input-selective and direction-specific signal transduction. KW - Flexible crystals KW - Flexible waveguide PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-565302 DO - https://doi.org/10.1002/adom.202201518 SN - 2195-1071 SP - 1 EP - 10 PB - Wiley-VCH CY - Weinheim AN - OPUS4-56530 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bhattacharya, Biswajit A1 - Michalchuk, Adam A1 - Silbernagl, Dorothee A1 - Yasuda, N. A1 - Feiler, Torvid A1 - Sturm, Heinz A1 - Emmerling, Franziska T1 - An atomistic mechanism for elasto-plastic bending in molecular crystals N2 - Mechanically flexible single crystals of molecular materials offer potential for a multitude of new directions in advanced materials design. Before the full potential of such materials can be exploited, insight into their mechanisms of action must be better understood. Such insight can be only obtained through synergistic use of advanced experimentation and simulation. We herein report the first detailed mechanistic study of elasto-plastic flexibility in a molecular solid. An atomistic origin for this mechanical behaviour is proposed through a combination of atomic force microscopy, μ-focus synchrotron X-ray diffraction, Raman spectroscopy, ab initio simulation, and computed elastic tensors. Our findings suggest that elastic and plastic bending are intimately linked and result from extensions of the same molecular deformations. The proposed mechanism bridges the gap between contested mechanisms, suggesting its applicability as a general mechanism for elastic and plastic bending in organic molecular crystals. KW - Mechanical property KW - Mechanical flexibility KW - Organic crystal PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-577722 DO - https://doi.org/10.1039/D2SC06470G SN - 2041-6520 VL - 14 IS - 13 SP - 3441 EP - 3450 PB - Royal Society of Chemisty (RSC) CY - London/Cambridge AN - OPUS4-57772 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lakshmipathi, M. A1 - Dey, S. A1 - Emmerling, Franziska A1 - Bhattacharya, Biswajit A1 - Michalchuk, Adam T1 - Designing Dual Mechanical Response in Molecular Crystals through Cocrystallization N2 - Two isomorphous crystals are reported based on a naphthylvinylpyridine coformer. The crystals are mechanically flexible and exhibit photosalient response to UV irradiation. We therefore show how multiple mechanical phenomena can be simultaneously designed into a single material by cocrystallization. KW - Cocrystal KW - Mechanical response PY - 2022 DO - https://doi.org/10.1021/acs.cgd.2c00913 SN - 1528-7483 VL - 22 SP - 6838 EP - 6843 PB - ACS Publ. CY - Washington, DC AN - OPUS4-56561 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Feiler, Torvid A1 - Yasuda, N. A1 - Michalchuk, Adam A1 - Emmerling, Franziska A1 - Bhattacharya, Biswajit T1 - Mechanistic Investigation of an Elastically Flexible Organic Crystal N2 - Mechanical flexibility in molecular crystals is a fascinating behavior with potential for developing advanced technologies. However, the phenomenon of mechanical bending is poorly understood. We explore for the first time the atomistic origin of elastic bending in a single component organic crystal using a combination of μ-focus synchrotron X-ray diffraction and ab initio simulation. KW - Flexible crystals KW - DFT calculation KW - Bending mechanism PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-581949 DO - https://doi.org/10.1021/acs.cgd.3c00473 SN - 1528-7483 VL - 23 IS - 9 SP - 6244 EP - 6249 PB - ACS Publications AN - OPUS4-58194 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Linberg, Kevin A1 - Emmerling, Franziska A1 - Michalchuk, Adam T1 - Unintended Rate Enhancement in Mechanochemical Kinetics by Using Poly(methyl methacrylate) Jars N2 - Time-resolved in situ (TRIS) X-ray diffraction has changed how mechanochemical transformations are studied but requires the use of X-ray transparent jars often made from poly(methyl methacrylate) (PMMA). However, using PMMA jars can alter the apparent kinetics of mechanochemical polymorphism by an order of magnitude, questioning the interpretability of established TRIS methods. Our results suggest that rate enhancement in PMMA jars may not be dominated by chemical effects of the polymer, but rather a result of different equilibrium temperatures within the jar. These features must be better understood before control over mechanochemical reactions can be achieved. KW - Mechanochemistry KW - Organic compounds KW - Polymers KW - Materials PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-565276 DO - https://doi.org/10.1021/acs.cgd.2c01227 SN - 1528-7483 SP - 1 EP - 5 PB - ACS Publications AN - OPUS4-56527 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Al-Terkawi, Abdal-Azim A1 - Scholz, G. A1 - Emmerling, Franziska A1 - Kemnitz, E. T1 - Mechanochemical synthesis, characterization, and structure determination of new alkaline earth metal-tetrafluoroterephthalate frameworks: Ca(pBDC‑F4 )·4H2O, Sr(pBDC‑F4 )·4H2O, and Ba(pBDC‑F4 ) N2 - New fluorinated alkaline earth metal−organic frameworks were successfully synthesized by milling of metal hydroxides M(OH)2 with tetrafluoroterephthalic acid H2 pBDC-F4. Both calcium- and strontium-tetrafluoroterephthalates are tetrahydrated, while the barium tetrafluoroterephthalate is free of coordinating water molecules. The two isomorphic structures Ca(pBDC-F4)·4H2O and Sr(pBDC-F4)·4H2O were solved from the powder diffraction data by ab initio structure determination and subsequent Rietveld refinement. The products were thoroughly characterized by elemental analysis, thermal analysis, magicangle spinning NMR, Fourier transform infrared spectroscopy, scanning electron microscopy imaging, and Brunauer−Emmett−Teller measurements. Our findings suggest that the mechanochemical synthesis route is a promising approach for the preparation of new fluorinated alkaline earth metal−organic frameworks. KW - Mechanochemistry KW - MOFs KW - XRD PY - 2016 UR - http://pubs.acs.org/doi/abs/10.1021/acs.cgd.5b01457 DO - https://doi.org/10.1021/acs.cgd.5b01457 SN - 1528-7483 VL - 16/4 SP - 1923 EP - 1933 PB - American Chemical Society CY - Washington, DC, USA AN - OPUS4-35940 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bach, S. A1 - Panthöfer, M. A1 - Bienert, Ralf A1 - de Oliveira Guilherme Buzanich, Ana A1 - Emmerling, Franziska A1 - Tremel, W. T1 - Role of water during crystallization of amorphous cobalt phosphate nanoparticles N2 - The transformation of amorphous precursors into crystalline solids and the associated mechanisms are still poorly understood. We illuminate the formation and reactivity of an amorphous cobalt phosphate hydrate precursor and the role of water for its crystallization process. Amorphous cobalt phosphate hydrate nanoparticles (ACP) with diameters of ∼20 nm were prepared in the absence of additives from aqueous solutions at low concentrations and with short reaction times. To avoid the kinetically controlled transformation of metastable ACP into crystalline Co₃(PO₄)₂ × 8H₂O (CPO) its separation must be fast. The crystallinity of ACP could be controlled through the temperature during precipitation. A second amorphous phase (HT-ACP) containing less water and anhydrous Co₃(PO₄)₂ was formed at higher temperature by the release of coordinating water. ACP contains approximately five molecules of structural water per formula unit as determined by thermal analysis (TGA) and quantitative IR spectroscopy. The Co²+ coordination in ACP is tetrahedral, as shown by XANES/EXAFS spectroscopy, but octahedral in crystalline CPO. ACP is stable in the absence of water even at 500 °C. In the wet state, the transformation of ACP to CPO is triggered by the diffusion and incorporation of water into the structure. Quantitative in situ IR analysis allowed monitoring the crystallization kinetics of ACP in the presence of water. KW - Fluorapatite-gelatin nanocomposites KW - Calcium-carbonate KW - Zinc phosphate KW - Crystal-growth KW - Nucleation KW - Polymorphism PY - 2016 DO - https://doi.org/10.1021/acs.cgd.6b00208 SN - 1528-7483 SN - 1528-7505 VL - 16 IS - 8 SP - 4232 EP - 4239 PB - ACS Publications AN - OPUS4-37616 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Ciornii, Dmitri A1 - Hodoroaba, Vasile-Dan A1 - Benismail, Nizar A1 - Altmann, Korinna T1 - Project 2: Interlaboratory Comparison on detection and quantitative assessment of microplastics by use of spectroscopic and thermo-analytical methods N2 - Validated and standardized methods in microplastic analysis are indispensable for robust monitoring and regulation. Alongside also reference materials are urgently needed. An interlaboratory comparison (ILC) offers a powerful tool to address both these challenges. The present study aimed to compare the precision and accuracy of various methods for the detection and quantification of microplastic in a water-soluble matrix. Additionally, it evaluated the suitability of the test materials (containing environmentally relevant plastic polymers) to serve as reference materials for the microplastic analysis. In this ILC several most used thermo-analytical and spectroscopic methods have been addressed: Pyrolysis-Gas Chromatography Mass Spectrometry (Py-GC/MS), Thermal Extraction-Desorption Gas Chromatography Mass Spectrometry (TED-GC/MS), micro-Fourier Transform Infrared Spectroscopy (µ-FTIR), and micro-Raman Spectroscopy and Laser Direct Infrared Spectroscopy (LDIR). Microplastic powders of polyethylene (PE) and polyethylene terephthalate (PET) were used to assess suitability of the test materials (microplastic tablets) for method validation and use in the ILCs. The participants were guided with a SOP how to dissolve the test samples and, depending on their selected method, either quantify the number of particles (by the spectroscopic methods) or determine the mass fraction of microplastic particles per sample (by the thermo-analytical methods). KW - ILC KW - Microplastic KW - FTIR KW - Raman KW - TED-GC/MS KW - Py-GC/MS PY - 2024 SP - 1 EP - 16 AN - OPUS4-60612 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Batzdorf, Lisa A1 - Zientek, Nicolai A1 - Rump, Doreen A1 - Fischer, Franziska A1 - Maiwald, Michael A1 - Emmerling, Franziska T1 - Make and break - Facile synthesis of cocrystals and comprehensive dissolution studies N2 - Mechanochemistry is increasingly used as a ‘green alternative’ for synthesizing various materials including pharmaceutical cocrystals. Herein, we present the mechanochemical synthesis of three new cocrystals containing the API carbamazepine (cocrystals CBZ:Indometacin 1:1, CBZ:Benzamide 1:1, and CBZ:Nifedipine 1:1). The mechanochemical reaction was investigated in situ documenting a fast and complete reaction within one minute. Online NMR spectroscopy proved the direct influence of the dissolution behaviour of the coformers to the dissolution behaviour of the API carbamazepine. The dissolution behaviour of the organic cocrystals is compared to the behaviour of the pure drug indicating a general applicability of this approach for detailed cocrystal dissolution studies. KW - Cocrystals KW - Carbamazepine KW - Mechanochemistry KW - Powder diffraction KW - Online NMR spectroscopy PY - 2017 DO - https://doi.org/10.1016/j.molstruc.2016.11.063 SN - 0022-2860 SN - 1872-8014 VL - 1133 SP - 18 EP - 23 AN - OPUS4-38664 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna A1 - Braun, U. T1 - Monitoring von Mikroplastik N2 - Der Vortrag gibt einen Überblick was bei der Analyse von Mikroplastik zu beachten ist und beschreibt die Vor- und Nachteile der TED-GC/MS. T2 - Abschlusstreffen MikroPlaTas CY - Online meeting DA - 23.06.2021 KW - Mikroplastik KW - TED-GC/MS KW - Mikroplastik-Analytik PY - 2021 AN - OPUS4-52916 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Völzke, Jule L. A1 - Hodjat Shamami, Parya A1 - Gawlitza, Kornelia A1 - Feldmann, Ines A1 - Zimathies, Annett A1 - Meyer, Klas A1 - Weller, Michael G. T1 - High-purity corundum as support for affinity extractions from complex samples N2 - Nonporous corundum powder, known as an abrasive material in the industry, was functionalized covalently with protein binders to isolate and enrich specific proteins from complex matrices. The materials based on corundum were characterized by TEM, ESEM, BET, DLS, EDS, and zeta potential measurements. The strong Al-O-P bonds between the corundum surface and amino phosphonic acids were used to introduce functional groups for further conjugations. The common crosslinker glutaraldehyde was compared with a hyperbranched polyglycerol (PG) of around 10 kDa. The latter was oxidized with periodate to generate aldehyde groups that can covalently react with the amines of the surface and the amino groups from the protein via a reductive amination process. The amount of bound protein was quantified via aromatic amino acid analysis (AAAA). This work shows that oxidized polyglycerol can be used as an alternative to glutaraldehyde. With polyglycerol, more of the model protein bovine serum albumin (BSA) could be attached to the surface under the same conditions, and lower non-specific binding (NSB) was observed. As a proof of concept, IgG was extracted with protein A from crude human plasma. The purity of the product was examined by sodium dodecyl sulfate-polyacrylamide gel electrophoresis (SDS-PAGE). A binding capacity of 1.8 mg IgG per gram of corundum powder was achieved. The advantages of corundum include the very low price, extremely high physical and chemical stability, pressure resistance, favorable binding kinetics, convenient handling, and flexible application. KW - Corundum KW - Sapphire KW - Affinity chromatography KW - Antibodies KW - Self-assembled monolayers (SAM) KW - Polyglycerol KW - Dendrimer KW - Nonspecific binding (NSB) KW - Purification KW - Solid-phase extraction (SPE) PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-559342 DO - https://doi.org/10.3390/separations9090252 VL - 9 IS - 9 SP - 1 EP - 13 PB - MDPI CY - Basel AN - OPUS4-55934 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kazlagić, Anera A1 - Russo, Francesco A1 - Vogl, Jochen A1 - Sturm, Patrick A1 - Stephan, D. A1 - Gluth, Gregor ED - Resch-Genger, Ute ED - Koch, Matthias ED - Meermann, Björn ED - Weller, Michael G. T1 - Development of a sample preparation procedure for Sr isotope analysis of Portland cements N2 - The 87Sr/86Sr isotope ratio can, in principle, be used for provenancing of cement. However, while commercial cements consist of multiple components, no detailed investigation into their individual 87Sr/86Sr isotope ratios or their influence on the integral 87Sr/86Sr isotope ratio of the resulting cement was conducted previously. Therefore, the present study aimed at determining and comparing the conventional 87Sr/86Sr isotope ratios of a diverse set of Portland cements and their corresponding Portland clinkers, the major component of these cements. Two approaches to remove the additives from the cements, i.e. to measure the conventional 87Sr/86Sr isotopic fingerprint of the clinker only, were tested, namely, treatment with a potassium hydroxide/sucrose solution and sieving on a 11-µm sieve. Dissolution in concentrated hydrochloric acid/nitric acid and in diluted nitric acid was employed to determine the 87Sr/86Sr isotope ratios of the cements and the individual clinkers. The aim was to find the most appropriate sample preparation procedure for cement provenancing, and the selection was realised by comparing the 87Sr/86Sr isotope ratios of differently treated cements with those of the corresponding clinkers. None of the methods to separate the clinkers from the cements proved to be satisfactory. However, it was found that the 87Sr/86Sr isotope ratios of clinker and cement generally corresponded, meaning that the latter can be used as a proxy for the clinker 87Sr/86Sr isotope ratio. Finally, the concentrated hydrochloric acid/nitric acid dissolution method was found to be the most suitable sample preparation method for the cements; it is thus recommended for 87Sr/86Sr isotope analyses for cement provenancing. KW - Cement KW - Provenancing KW - Sr isotopes KW - Portland clinker KW - Dissolution PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-542239 DO - https://doi.org/10.1007/s00216-021-03821-7 SN - 1618-2642 SN - 1618-2650 VL - 414 IS - 15 (Topical collection: Analytical methods and applications in the materials and life sciences) SP - 4379 EP - 4389 PB - Springer CY - Berlin AN - OPUS4-54223 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Resch-Genger, Ute A1 - Meermann, Björn A1 - Koch, Matthias A1 - Weller, Michael G. T1 - Editorial: Analytical methods and applications in materials and life sciences N2 - Current trends in materials and life sciences are flanked by the need to push detection limits to single molecules or single cells, enable the characterization of increasingly complex matrices or sophisticated nanostructures, speed up the time of analysis, reduce instrument complexity and costs, and improve the reliability of data. This requires suitable analytical tools such as spectroscopic, separation and imaging techniques, mass spectrometry, and hyphenated techniques as well as sensors and their adaptation to application-specific challenges in the environmental, food, consumer product, health sector, nanotechnology, and bioanalysis. Increasing concerns about health threatening known or emerging pollutants in drinking water, consumer products, and food and about the safety of nanomaterials led to a new awareness of the importance of analytical sciences. Another important driver in this direction is the increasing demand by legislation, particularly in view of the 17 sustainable development goals by the United Nations addressing clean energy, industry, and innovation, sustainable cities, clean water, and responsible consumption and production. In this respect, also the development of analytical methods that enable the characterization of material flows in production processes and support recycling concepts of precious raw materials becomes more and more relevant. In the future, this will provide the basis for greener production in the chemical industry utilizing recycled or sustainable starting materials. This makes analytical chemistry an essential player in terms of the circular economy helping to increase the sustainability of production processes. In the life sciences sector, products based on proteins, such as therapeutic and diagnostic antibodies, increase in importance. These increasingly biotechnologically produced functional biomolecules pose a high level of complexity of matrix and structural features that can be met only by highly advanced methods for separation, characterization, and detection. In addition, metrological traceability and target definition are still significant challenges for the future, particularly in the life sciences. However, innovative reference materials as required for the health and food sector and the characterization of advanced materials can only be developed when suitable analytical protocols are available. The so-called reproducibility crisis in sciences underlines the importance of improved measures of quality control for all kinds of measurements and material characterization. This calls for thorough method validation concepts, suitable reference materials, and regular interlaboratory comparisons of measurements as well as better training of scientists in analytical sciences. The important contribution of analytical sciences to these developments is highlighted by a broad collection of research papers, trend articles, and critical reviews from these different application fields. Special emphasis is dedicated to often-overlooked quality assurance and reference materials. T2 - 150 years BAM: Science with impact CY - Berlin, Germany DA - 01.01.2021 KW - Analysis KW - Life sciences KW - Analytical sciences KW - Quality assurance KW - Reference material KW - Fluorescence KW - Nanoparticle KW - Sensor KW - Material sciences KW - Pollutant KW - Environment KW - Method KW - Limit of detection KW - 150th anniversary KW - ABC KW - BAM KW - Collection KW - Editorial KW - Special issue KW - Bundesanstalt für Materialforschung und -prüfung KW - Jahrestag PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-550720 DO - https://doi.org/10.1007/s00216-022-04082-8 SN - 1618-2642 SN - 1618-2650 VL - 414 IS - Topical collection: Analytical methods and applications in the materials and life sciences SP - 4267 EP - 4268 PB - Springer CY - Berlin AN - OPUS4-55072 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schroeder, Barbara A1 - Le Xuan, Hoa A1 - Völzke, Jule L. A1 - Weller, Michael G. T1 - Preactivation Crosslinking - An Efficient Method for the Oriented Immobilization of Antibodies N2 - Crosslinking of proteins for their irreversible immobilization on surfaces is a proven and popular method. However, many protocols lead to random orientation and the formation of undefined or even inactive by-products. Most concepts to obtain a more targeted conjugation or immobilization requires the recombinant modification of at least one binding partner, which is often impractical or prohibitively expensive. Here a novel method is presented, which is based on the chemical preactivation of Protein A or G with selected conventional crosslinkers. In a second step, the antibody is added, which is subsequently crosslinked in the Fc part. This leads to an oriented and covalent immobilization of the immunoglobulin with a very high yield. Protocols for Protein A and Protein G with murine and human IgG are presented. This method may be useful for the preparation of columns for affinity chromatography, immunoprecipitation, antibodies conjugated to magnetic particles, permanent and oriented immobilization of antibodies in biosensor systems, microarrays, microtitration plates or any other system, where the loss of antibodies needs to be avoided, and maximum binding capacity is desired. This method is directly applicable even to antibodies in crude cell culture supernatants, raw sera or protein-stabilized antibody preparations without any purification nor enrichment of the IgG. This new method delivered much higher signals as a traditional method and, hence, seems to be preferable in many applications. KW - Antibody coating KW - Proximity-enhanced reaction KW - Immunoglobulins KW - IgG KW - Protein A KW - Protein G KW - Immunoprecipitation KW - Immunocapture KW - Regeneration KW - Biosensor KW - Immunosensor KW - Affinity chromatography KW - Immunoaffinity extraction KW - Oriented immobilization KW - Immunoassay KW - Bioconjugation PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-479786 DO - https://doi.org/10.3390/mps2020035 SN - 2409-9279 VL - 2 IS - 2 SP - 1 EP - 14 PB - MDPI CY - Basel, Switzerland AN - OPUS4-47978 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - INPR A1 - Schroeder, Barbara A1 - Le Xuan, Hoa A1 - Völzke, Jule L. A1 - Weller, Michael G. T1 - Preactivation crosslinking – An efficient method for the oriented immobilization of antibodies N2 - Crosslinking of proteins for their irreversible immobilization on surfaces is a proven and popular method. However, many protocols lead to random orientation and the formation of undefined or even inactive by-products. Most concepts to obtain a more targeted conjugation or immobilization requires the recombinant modification of at least one binding partner, which is often impractical or prohibitively expensive. Here a novel method is presented, which is based on the chemical preactivation of Protein A or G with selected conventional crosslinkers. In a second step, the antibody is added, which is subsequently crosslinked in the Fc part. This leads to an oriented and covalent immobilization of the immunoglobulin with a very high yield. Protocols for Protein A and Protein G with murine and human IgG are presented. This method may be useful for the preparation of columns for affinity chromatography, immunoprecipitation, antibodies conjugated to magnetic particles, permanent and oriented immobilization of antibodies in biosensor systems, microarrays, microtitration plates or any other system, where the loss of antibodies needs to be avoided, and maximum binding capacity is desired. This method is directly applicable even to antibodies in crude cell culture supernatants, raw sera or protein-stabilized antibody preparations without any purification nor enrichment of the IgG. This new method delivered much higher signals as a traditional method and, hence, seems to be preferable in many applications. KW - Antibody coating KW - Proximity-enhanced reaction KW - Immunoglobulins KW - IgG KW - Protein G KW - Protein A KW - Immunoprecipitation KW - Immunocapture KW - Stabilization KW - Biosensor KW - Biochip KW - Microarray KW - ELISA KW - Immunoassay KW - Immunosensor KW - Crosslinker KW - Nanoparticles KW - Click chemistry KW - Herceptin KW - Trastuzumab PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-478797 DO - https://doi.org/10.20944/preprints201904.0205.v1 SN - 2310-287X SP - 1 EP - 17 PB - MDPI CY - Basel AN - OPUS4-47879 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Reimann, C. A1 - Brangsch, J. A1 - Kaufmann, Jan Ole A1 - Adams, L. C. A1 - Onthank, D. C. A1 - Thöne-Reineke, C. A1 - Robinson, S. P. A1 - Hamm, B. A1 - Botnar, R. M. A1 - Makowski, M. R. T1 - Dual-probe molecular MRI for the in vivo characterization of atherosclerosis in a mouse model: Simultaneous assessment of plaque inflammation and extracellular matrix remodeling N2 - Molecular MRI is a promising in-vivo modality to detect and quantify morphological and molecular vessel-wall changes in atherosclerosis. The combination of different molecular biomarkers may improve the risk stratification of patients. This study aimed to investigate the feasibility of simultaneous visualization and quantification of plaque-burden and inflammatory activity by dual-probe molecular MRI in a mouse-model of progressive atherosclerosis and in response-to-therapy. Homozygous apolipoprotein E knockout mice (ApoE−/−) were fed a high-fat-diet (HFD) for up to four-months prior to MRI of the brachiocephalic-artery. To assess response-to-therapy, a statin was administered for the same duration. MR imaging was performed before and after administration of an elastin-specific gadolinium-based and a macrophage-specific iron-oxide-based probe. Following in-vivo MRI, samples were analyzed using histology, immunohistochemistry, inductively-coupled-mass-spectrometry and laser-inductively-coupled-mass-spectrometry. In atherosclerotic-plaques, intraplaque expression of elastic-fibers and inflammatory activity were not directly linked. While the elastin-specific probe demonstrated the highest accumulation in advanced atherosclerotic-plaques after four-months of HFD, the iron-oxide-based probe showed highest accumulation in early atherosclerotic-plaques after two months of HFD. In-vivo measurements for the elastin and iron-oxide-probe were in good agreement with ex-vivo histopathology (Elastica-van-Giesson stain: y = 298.2 + 5.8, R2 = 0.83, p < 0.05; Perls‘ Prussian-blue-stain: y = 834.1 + 0.67, R2 = 0.88, p < 0.05). Contrast-to-noise-ratio (CNR) measurements of the elastin probe were in good agreement with ICP-MS (y = 0.11x-11.3, R² = 0.73, p < 0.05). Late stage atherosclerotic-plaques displayed the strongest increase in both CNR and gadolinium concentration (p < 0.05). The gadolinium probe did not affect the visualization of the iron-oxide-probe and vice versa. This study demonstrates the feasibility of simultaneous assessment of plaque-burden. KW - Gadolinium KW - Elastin KW - Probe KW - Iron oxide KW - Ferumoxytol PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-497066 DO - https://doi.org/10.1038/s41598-019-50100-8 VL - 9 SP - 13827 PB - Springer Nature AN - OPUS4-49706 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ponader, Marco A1 - Weller, Michael G. T1 - Affinitätschromatografie - Neues Trägermaterial aus Borosilikatglas N2 - Therapeutische Antikörper sind innerhalb weniger Jahre zur wichtigsten pharmazeutischen Produktklasse aufgestiegen. Für 2023 werden weltweite Umsätze von über 200 Milliarden USD erwartet. Auch diagnostische Antikörper sind mittlerweile unverzichtbare Produkte, auf deren Basis zahllose Immunoassays und andere Schnelltests entwickelt wurden. Neben der bereits sehr aufwendigen Herstellung von Antikörpern ist deren Aufreinigung aus komplexen Zellkulturmedien oder Blutseren und -plasmen zu einem Engpass in der Produktion und Nutzung dieser komplexen Proteine geworden. Schnelle und einfache Reinigungsmethoden für Antikörper sind daher sehr gefragt. KW - Affinitätschromatographie KW - Affinitätsextraktion KW - Antikörper KW - Glasmonolith KW - Additive Fertigung KW - IgG KW - Immunglobulin KW - HPLC KW - FPLC KW - biokompatibel KW - Borosilikatglas KW - gesintert KW - Titan-Halterung KW - Druckstabilität PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-477490 UR - https://www.chemiextra.com/ N1 - Geburtsname von Ponader, Marco: Wilke, M. - Birth name of Ponader, Marco: Wilke, M. IS - 4 SP - 16 EP - 17 PB - Sigwerb CY - Zug AN - OPUS4-47749 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Herrmann, Stefan T1 - Charakterisierung zweier monoklonaler Antikörper zur Detektion von Sprengstoffen N2 - In 2019 over 30 000 people were killed or injured by explosions caused by explosives like TNT, PETN, HMX and RDX. Therefore, highly sensitive assays for the detection of TNT are needed. In this study we compared two commercially available TNT antibodies: A1.1.1 and EW75C with a highly optimized indirect competitive ELISA based on a BSA-TNA conjugate. As a result, a precision profile for both antibodies was determined with a LOD of 170 pmol L-1 for the clone A1.1.1 and a LOD of 3,2 nmol L-1 for the clone EW75C. The measurements showed that the clone A1.1.1 is a highly sensitive antibody for the detection of TNT while the clone EW75C does show medium performance at most. In the cross-reactivity characterization of both antibodies many substances, closely related to the structure of TNT were tested. Both antibodies showed strong cross reactivity with trinitroaniline and trinitrobenzene. For the clone A1.1.1, which is known to originate from immunization of mice with an TNP-glycine-KLH conjugate, this has to be expected. Interestingly the clone EW75C, which was not characterized yet, showed similar behavior. This suggests a TNA-conjugate as immunogen for the EW75C antibody as well. None of both antibodies showed cross-reactions to the high explosives PETN, HMX and RDX. Also, the cross-reactions of nitro musks with the antibodies were investigated. Despite their prohibition, nitro musks are still used in Asia especially and are particularly popular in India. The overall superior clone A1.1.1 showed a significant cross-reactivity to musk ambrette. For practical reasons the influence of musk ambrette on this assay when used in natural environment should be investigated. In further experiments, the highly sensitive TNT antibody A1.1.1 was digested with papain to obtain monovalent Fab-fragments. Due to its high stability against the digestion, a custom protocol for the IgG1 subclass of mice, to which the clone A1.1.1 belongs, was developed, resulting in a quantitative digestion of the intact antibody to Fab fragments. The success of the digestion was determined with MALDI-TOF-MS and SDS-PAGE. It was shown that this protocol worked for many different antibodies of IgG1 subclass as well. KW - TNT KW - Trinitrotoluol KW - Nitroaromaten KW - Nitromoschus KW - Duftstoffe KW - ELISA KW - Immunoassay KW - Antibody KW - Explosives KW - Klon A1.1.1 KW - Klon EW75C KW - Fab Fragment KW - Kreuzreaktion KW - Crossreactivity KW - Precision Profile KW - Präzisionsprofil KW - Affinity KW - Affinitätskonstante KW - IC50 PY - 2020 SP - 1 EP - 113 PB - Hochschule für Technik und Wirtschaft Berlin - htw CY - Berlin AN - OPUS4-54556 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhou, Xuyang A1 - Kumar, Sourabh A1 - Chen, Xinren A1 - Gault, Baptiste A1 - Dehm, Gerhard A1 - Hickel, Tilmann A1 - Raabe, Dierk T1 - Grain Boundary Transformation Induced by Boron Segregation N2 - Boron enhances the hardenability of low-alloyed steel and reduces embrittlement at low temperatures, at parts-per-million concentration levels. Ist effectiveness arises from segregation to grain boundaries (GBs)-planar defects- between crystals-yet atomic-scale evidence remains limited.We addressed this gap by synthesizing GBs with controllable geometry and orientation, enabling reproducible comparison with and without boron segregation. Differential phase-contrast imaging directly reveals boron at iron GBs, and in-situ TEM heating (20 °C to 800 °C) allows us to track the dynamic evolution of GB structures. We found that boron segregation induces local structural changes and triggers GB phase transformations, as corroborated by calculated GB defect phase diagrams spanning broad ranges of carbon and boron content. Our findings not only bridge a gap in understanding the interplay between GB structure and chemistry but also lay the groundwork for targeted design and passivation strategies in steel, potentially transforming its resistance to hydrogen embrittlement, corrosion, and mechanical failure. KW - Steel KW - Defect Phases KW - Grain Boundary PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-655812 DO - https://doi.org/10.1038/s41467-025-62264-1 VL - 16 SP - 1 EP - 14 PB - Nature Communications AN - OPUS4-65581 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Juds, Carmen T1 - Biocombinatorially selected peptide-polymer conjugates as polypropylene binders N2 - Peptide-polymer bioconjugates combine oligopeptides with synthetic polymer blocks and can be used for various applications in material sciences. In recent years, bioconjugates were applied as compatibilizers and coatings. Biocombinatorial approaches, such as phage display, have been shown to yield strong binding peptides, which exhibit excellent coating properties as peptide-PEO conjugates. Phage display represents a widely exploited strategy to select peptides or proteins that exhibit highly specific affinity to various substrates. Following a phage display experiment, DNA sequencing of binding phage clones is required in order to get the sequence information of the binding peptides. Traditionally, random clone picking followed by Sanger sequencing was applied. However, this method may not necessarily identify the strongest binding clones. Next-generation sequencing made sequencing of whole phage libraries possible, which highly improved the selection of strong binders. Here, we show that the biocombinatorial method of phage display combined with next generation DNA sequencing of whole phage libraries represents a powerful tool for an application in material chemistry. Phage display is used to find specific target binding peptides for polypropylene surfaces (PP). PP binders are of particular interest because thus far gluing or printing on PP is challenging due to its low surface energy. Scripts for sequence data analysis were developed and promising sequences were synthesized as peptide-PEO conjugates. Fluorescence based adsorption experiments on PP surfaces led to the identification of strong binding sequences and a better understanding of the peptide-surface interactions. T2 - 257th National Meeting of the American-Chemical-Society (ACS) CY - Orlando, FL, USA DA - 31.03.2019 KW - Peptides KW - Surfaces KW - Phage Display KW - Peptide Library KW - Screening KW - Glue KW - Paint KW - Polyethylene Glycol KW - PEG KW - Next Generation Sequencing PY - 2019 AN - OPUS4-48837 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Celasun, S. A1 - Remmler, D. A1 - Schwaar, Timm A1 - Weller, Michael G. A1 - Du Prez, F. A1 - Börner, H. G. T1 - Digging into the sequential space of thiolactone precision polymers: A combinatorial strategy to identify functional domains N2 - Functional sequences of precision polymers based on thiolactone/Michael chemistry are identified from a large one-bead one-compound library. Single-bead readout by MALDI-TOF MS/MS identifies sequences that host m-THPC that is a second Generation photo-sensitizer drug. The corresponding Tla/Michael-PEG conjugates make m-THPC available in solution and drug payload as well as drug release kinetics can be fine-tuned by the precision segment. KW - Combinatorial chemistry KW - Combinatorial polymer libraries KW - Sequence-defined oligomer KW - Precision polymer sequencing KW - Pseudo peptides KW - MALDI-TOF KW - ESI MS KW - Mass spectrometry KW - Sequencing KW - PEG KW - Polyethylene glycol KW - Solubilizer KW - Drug KW - Conjugates PY - 2019 DO - https://doi.org/10.1002/anie.201810393 SN - 1521-3773 VL - 58 IS - 7 SP - 1960 EP - 1964 PB - Wiley-VCH CY - Weinheim AN - OPUS4-47323 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Juds, Carmen T1 - Finding peptide binders for polypropylene using phage display and next generation sequencing N2 - Phage display is used to find specific target binding peptides for polypropylene (PP) surfaces. PP is one of the most commonly used plastics in the world. Millions of tons are produced every year. PP binders are of particular interest because so far gluing or printing on PP is challenging due to its low surface energy. A phage display protocol for PP was developed followed by Next Generation DNA Sequencing of the whole phage library. Data analysis of millions of sequences yields promising peptide candidates which were synthesized as PEG conjugates. Fluorescence-based adsorption-elution-experiments show high adsorption on PP for several sequences. T2 - BAM PhD Day CY - Berlin-Adlershof, Germany DA - 31.05.2018 KW - Polymer KW - Glue KW - Amplification KW - Illumina KW - PEG KW - Sanger sequencing KW - SALSA KW - Data analysis KW - Fluorescence PY - 2018 AN - OPUS4-45055 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Paul, Martin T1 - Real time multichannel biomarker detection using photonic integrated circuits on ultra compact CMOS chips N2 - This work presents the real-time, multichannel detection of the biomolecule Neutravidine using photonic integrated circuits on ultra-compact monolithic CMOS chips. The development focuses on implementing bioassays directly on CMOS platforms, enabling highly integrated and scalable biosensing. The presentation will cover key aspects including microfluidic integration, data analysis, surface functionalization, and chip packaging. T2 - World Biosensor Congress CY - Lisbon, Portugal DA - 18.05.2025 KW - Chips KW - Photonics KW - Biosensor KW - Realtime PY - 2025 AN - OPUS4-63777 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Brangsch, J. A1 - Reimann, C. A1 - Kaufmann, Jan Ole A1 - Adams, L. C. A1 - Onthank, D. C. A1 - Thöne-Reinecke, C. A1 - Robinson, S. P. A1 - Buchholz, R. A1 - Karst, U. A1 - Botnar, R. M. A1 - Hamm, B. A1 - Makowski, M. R. T1 - Concurrent Molecular Magnetic Resonance Imaging of Inflammatory Activity and Extracellular Matrix Degradation for the Prediction of Aneurysm Rupture N2 - This study demonstrates the potential of the concurrent assessment of inflammatory activity and ECM degradation by dual-probe molecular MRI in an experimental mouse model of AAA. Based on the combined information from both molecular probes the rupture of AAAs could reliably be predicted, with higher accuracy compared with each probe alone. The combined in vivo quantification of these biomarkers in 1 imaging session may be useful to improve the in vivo characterization of AAAs. KW - Aneurism KW - Extracellular matrix KW - Inflammation KW - Macrophage KW - Magnetic resonance imaging PY - 2019 DO - https://doi.org/10.1161/CIRCIMAGING.118.008707 VL - 12 IS - 3 SP - e008707 PB - American Heart Association, Inc. CY - Waltham, MA, USA AN - OPUS4-49705 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Le Xuan, Hoa T1 - Gezieltes Crosslinking von Immunglobulinen mit ortspezifischen Bindern N2 - Die neue Crosslinking-Methode ist hilfreich, um Immunglobuline des Isotyps G ortspezifisch an ihrer Bindungsstelle mit Protein A oder G zu konjugieren. Die Kopplungen von Protein A und G konnten erfolgreich an Maus- und Human-IgG durchgeführt, sowie die Bedingungen untersucht und optimiert werden. Die Aktivierung von Protein G mit Glutaraldehyd erfolgt am besten bei pH 8 und die anschließende Kopplung mit Maus-IgG1 bei einem pH-Wert von 6. Jedoch wurden mit SIAB und Sulfo-SIAB als Crosslinker im Vergleich zu Glutaraldehyd noch höhere Signale erhalten. Für die Kopplung von SIAB sind 40% DMSO im Reaktionspuffer günstig, währenddessen Sulfo-SIAB gut wasserlöslich ist daher keine Lösungsvermittler benötigt. Es ergab sich ein optimaler pH-Wert von 7,4 um Protein A mit SIAB zu aktivieren und den gleichen pH-Wert um die Kopplung mit Maus-IgG1 durchzuführen. Für die Kopplung von Protein G mit Maus-IgG1 hingegen zeigten die Experimente, dass ein leicht saurer pH-Wert bei pH 6 für den IgG-Kopplungsschritt am günstigsten ist. Während die Inkubationszeit von Maus-IgG1 mit Protein G bei 16 h liegt, muss mit Protein A bis zu 40 h inkubiert werden, um das Kopplungsmaximum zu erreichen. Des Weiteren wurde das Crosslinking von Human-IgG (Herceptin) mit SIAB untersucht. Dabei zeigte sich, wie in der Abbildung 47 zu sehen ist, dass Protein A und G vergleichbar gut an Human-IgG zu koppeln sind. Für das Crosslinking von Protein G mit Maus-IgG1 ist dagegen ein deutlich besserer Umsatz im Vergleich zu Protein A zu erkennen (Abbildung 48). Heterobifunktionale Linker können mit der reaktiveren Gruppe die erste Bindung eingehen, um erst nach Zugabe eines weiteren Reagenzes die zweite Bindung auszubilden und zudem intramolekulare Reaktionen möglichst zu vermeiden. KW - Antikörper KW - Antibodies KW - Vernetzung KW - Immobilisierung KW - Immobilization KW - Herceptin KW - Human antibodies KW - Therapeutic antibodies KW - Diagnostic antibodies KW - Oriented immobilization PY - 2019 SP - 1 EP - 100 PB - Humboldt-Universität zu Berlin CY - Berlin AN - OPUS4-54658 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kaufmann, Jan Ole A1 - Brangsch, J. A1 - Kader, A. A1 - Saatz, Jessica A1 - Mangarova, D. B. A1 - Zacharias, M. A1 - Kempf, W. E. A1 - Schwaar, T. A1 - Ponader, Marco A1 - Adams, L. C. A1 - Möckel, J. A1 - Botnar, R. M. A1 - Taupitz, M. A1 - Mägdefessel, L. A1 - Traub, Heike A1 - Hamm, B. A1 - Weller, Michael G. A1 - Makowski, M. R. T1 - ADAMTS4-specific MR-probe to assess aortic aneurysms in vivo using synthetic peptide libraries N2 - The incidence of abdominal aortic aneurysms (AAAs) has substantially increased during the last 20 years and their rupture remains the third most common cause of sudden death in the cardiovascular field after myocardial infarction and stroke. The only established clinical parameter to assess AAAs is based on the aneurysm size. Novel biomarkers are needed to improve the assessment of the risk of rupture. ADAMTS4 (A Disintegrin And Metalloproteinase with ThromboSpondin motifs 4) is a strongly upregulated proteoglycan cleaving enzyme in the unstable course of AAAs. In the screening of a one-bead-one-compound library against ADAMTS4, a low-molecular-weight cyclic peptide is discovered with favorable properties for in vivo molecular magnetic resonance imaging applications. After identification and characterization, it’s potential is evaluated in an AAA mouse model. The ADAMTS4-specific probe enables the in vivo imaging-based prediction of aneurysm expansion and rupture. KW - Peptide KW - Peptide library KW - OBOC library KW - Combinatorial chemistry KW - Peptide aptamers KW - Binding molecule KW - Affinity KW - Synthetic peptides KW - Contrast agent KW - Magnetic resonance imaging KW - One-bead-one-compound library KW - On-chip screening KW - Lab-on-a-chip KW - MALDI-TOF MS KW - SPR KW - Surface plasmon resonance KW - Alanine scan KW - Fluorescence label KW - MST KW - Docking KW - Chelate PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-560930 DO - https://doi.org/10.1038/s41467-022-30464-8 N1 - Geburtsname von Ponader, Marco: Wilke, M. - Birth name of Ponader, Marco: Wilke, M. VL - 13 IS - 1 SP - 1 EP - 18 PB - Springer Nature Limited CY - Heidelberg AN - OPUS4-56093 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ruehle, Bastian T1 - A Self-Driving Lab for Nano and Advanced Materials Synthesis in a Self-Driving Lab N2 - In this contribution, we present our Self-Driving Lab (SDL) for Nano and Advanced Materials, that integrates robotics for batched autonomous synthesis – from molecular precursors to fully purified nanomaterials – with automated characterization and data analysis, for a complete and reliable nanomaterial synthesis workflow. By fully automating the processing steps for seven different materials from five representative, completely different classes of nano- and advanced materials (metal, metal oxide, silica, metal organic framework, and core–shell particles) that follow different reaction mechanisms, we demonstrate the great versatility and flexibility of the platform. The system also exhibits high modularity and adaptability in terms of reaction scales and incorporates in-line characterization measurement of hydrodynamic diameter, zeta potential, and optical properties (absorbance, fluorescence). We discuss the excellent reproducibility of the various materials synthesized on the platform in terms of particle size and size distribution, and the adaptability and modularity that allows access to a diverse set of nanomaterial classes. We also present several key aspects of the central backend that orchestrates the (parallelized) syntheses workflows. One key feature is the resource management or “traffic control” for scheduling and executing parallel reactions in a multi-threaded environment. Another is the interface with data analysis algorithms from in-line, at-line, and off-line measurements. Here, we will give examples of how automatic image segmentation of electron microscopy images with the help of AI can be used for reducing the “data analysis bottleneck” from an off-line measurement. We will also discuss various machine learning (ML) algorithms that are currently implemented in the backend and can be used for ML-guided, closed-loop material optimization in our SDL. Lastly, we will show our recent efforts in making the workflow generation on SDLs more user-friendly by using large language models to generate executable workflows automatically from synthesis procedures given in natural language and user-friendly graphical user interfaces based on node editors that also allow for knowledge graph extraction from the workflows. In this context, we are currently also working on a common description or ontology for representing the process steps and parameters of the workflows, which will greatly facilitate the semantic description and interoperability of workflows between different SDL hardware and software platforms. T2 - Series on Digitalisation-Meet the Experts | Special Topic: Automation CY - Berlin, Germany DA - 27.02.2026 KW - Self-Driving Labs KW - Materials Acceleration Platforms KW - Advanced Materials KW - Nanomaterials KW - Automation KW - Digitalization PY - 2026 AN - OPUS4-65604 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Döring, Sarah T1 - Corundum Particles as Trypsin Carrier for Efficient Protein Digestion N2 - This dataset contains raw LC–MS/MS files of trypsin-digested NISTmAb acquired on a SCIEX TripleTOF 6600 mass spectrometer in DIA (SWATH) mode for antibody quantification. In addition, it includes MALDI-TOF MS peptide mass fingerprints of trypsin-digested Herceptin as well as reference spectra that can be used for antibody identification using the open-source software ABID 2.0 (https://bam.de/ABID). The data were generated within a study demonstrating the applicability of corundum-immobilized trypsin for antibody digestion and its suitability for peptide-based LC–MS/MS quantification and MALDI-TOF MS fingerprinting–based antibody identification. KW - NISTmAb KW - Herceptin KW - MALDI-TOF MS peptide mass fingerprint KW - ABID 2.0 PY - 2025 DO - https://doi.org/10.5281/zenodo.17416536 PB - Zenodo CY - Geneva AN - OPUS4-65365 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Döring, Sarah T1 - Vergleichende Darstellung SARS-CoV-2-spezifischer Nanobodys aus unterschiedlichen Wirtsorganismen N2 - Aufgrund der anhaltenden COVID-19-Pandemie werden neutralisierende Therapeutika benötigt. Eine Möglichkeit zur Behandlung stellt die Verwendung monoklonaler Anti-SARS-CoV-2-Immun-globuline dar. Ihre Produktion in Säugetierzellen ist jedoch schwer skalierbar, um den weltweiten Bedarf zu decken. VHH-Antikörper, auch Nanobodys genannt, bieten hierfür eine Alternative, da sie eine hohe Temperaturstabilität aufweisen und eine kostengünstige Produktion in prokaryotischen Wirtsorganismen ermöglichen. KW - E. coli KW - Corona KW - Virus KW - Spike-Protein KW - Nanobody KW - Antikörper KW - Expression KW - Fingerprint KW - Vhh KW - RBD KW - COVID-19 KW - SARS-CoV-2 KW - ELISA KW - MST KW - Halomonas elongata KW - Periplasma KW - SDS-PAGE KW - ACE2-Rezeptor PY - 2021 SP - 1 EP - 111 PB - Technische Universität Berlin CY - Berlin AN - OPUS4-54624 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Völzke, Jule L. T1 - Corundum as a novel affinity platform for the isolation of human IgG from plasma N2 - Nonporous corundum powder was functionalized covalently with protein binders to isolate and enrich specific proteins from complex matrices.The common crosslinker glutaraldehyde was compared with a hyperbranched polyglycerol (PG) of around 10 kDa. The latter was oxidized with periodate to generate aldehyde groups that can covalently react with the amines of the surface and the amino groups from the protein via a reductive amination process. The amount of bound protein was quantified via aromatic amino acid analysis (AAAA). As a proof of concept, IgG was extracted with protein A from crude human plasma. The advantages of corundum include the very low price, extremely high physical and chemical stability, pressure resistance, favorable binding kinetics, convenient handling, and flexible application. T2 - Adlershofer Forschungsforum 2022 CY - Berlin, Germany DA - 11.11.2022 KW - Affinity support KW - Affinity chromatography KW - Affinity extraction KW - Phosphonic acids KW - Polyglycerol KW - Reductive amination KW - Amino acid analysis KW - Tyrosine KW - Protein quantification KW - SDS-PAGE KW - Antibodies KW - Antibody purification KW - Downstream processing KW - Bovine serum albumin KW - BSA KW - Protein a KW - TEM KW - ESEM KW - Aluminum oxide KW - Sapphire KW - Human plasma KW - Protein immobilization KW - Protein hydrolysis KW - Glutaraldehyde KW - Aromatic amino acid analysis AAAA PY - 2022 AN - OPUS4-56154 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Hesse, Almut T1 - Entwicklung immunchemischer Methoden zur Spurenanalytik der Sprengstoffe Nitropenta und Trinitrotoluol N2 - Pentaerythrityltetranitrat (PETN), ein in jüngster Vergangenheit häufig von Terroristen verwendeter Sprengstoff, ist äußerst schwer zu detektieren. Ein verbesserter Antikörper gegen PETN wurde durch Anwendung des Konzepts des bioisosteren Ersatzes entwickelt,indem ein Nitroester durch einen Carbonsäurediester ersetzt wurde. Biostere Moleküle haben eine ähnliche Struktur wie die Referenzsubstanz und zeigen eine vergleichbare biologische Wirkung. Dieser Ansatz führte zu polyklonalen Antikörpern mit extrem guter Selektivität und Sensitivität. Die Nachweisgrenze des Enzyme-Linked Immunosorbent Assays (ELISAs) beträgt 0,15 μg/L. Der Messbereich des Immunassays liegt zwischen 1 und 1000 μg/L. Die Antikörper sind sowohl hinreichend pH-stabil als auch robust gegen Lösungsmittelzusätze. Das Antiserum könnte auch für Schnelltests, Biosensoren, Mikro-Arrays und andere analytische Methoden verwendet werden. Für die Umweltanalytik von Trinitrotoluol (TNT) wurde eine Hochdruckflüssigkeitschromatographie (HPLC)-kompatible Affinitätssäule hergestellt. Druckbeständiges, poröses Glas hat sich als ein hervorragendes Trägermaterial herauskristallisiert. Um selektive anti-TNT-Antikörper für die Herstellung der Affinitätssäule aus den beiden verwendeten TNT-Seren zu isolieren, wurde eine Trennung an einer Dinitrophenyl-Affinitätssäule durchgeführt. Zur Optimierung der Immobilisierungsmethode wurden orangefarbene Dabsyl -Proteine synthetisiert und auf der Oberfläche gebunden. Die Färbung wurde als Indikator für die Immobilisierungsdichte verwendet. Wegen der hohen Affinitätskonstanten der polyklonalen anti-TNT-Antikörper der beiden Seren (5,1 bzw. 2,3∙109 L/mol) lässt sich TNT durch eine typische saure Elution der TNT-Affinitätssäule nur schwer eluieren. Aus diesem Grund wurde eine neuartige Elutionsmethode entwickelt, die irreversible, denaturierende, thermische Online -Elution. Diese eröffnet ein weites Anwendungsfeld, da so Affinitäten, die klass ischerweise aufgrund zu hoher Bindungskonstanten zwischen Ligand und Rezeptor nicht für die Affinitätschromatographie genutzt werden können, für die Analytik besser handhabbar werden. Die maximale Kapazität einer im Rahmen dieser Arbeit hergestellten Affinitätssäule (64,8 μL) betrug 650 ng TNT bzw. 10 μg/mL Säulenvolumen. Um die Immobilisierungsdichte der produzierten Affinitätssäulen zu bestimmen, wurde ein neues Verfahren entwickelt, da die üblichen spektroskopischen Proteinbestimmungsmethoden aufgrund der hohen unspezifischen Wechselwirkung mit dem Trägermaterial zur Proteinbestimmung nicht geeignet waren. Zur Quantifizierung von Proteinen oder Peptiden,die auf festen Trägern immobilisiert sind, wurde auf Grundlage einer HPLC-Trennung der aromatischen Aminosäuren Tyrosin (Tyr) und Phenylalanin (Phe) ohne vorherige Derivatisierung eine gegenüber der klassischen Aminosäureanalytik vereinfachte HPLC/UV-Methode entwickelt. Die Hydrolyse der Proteine und Peptide wurde durch Einsatz von Mikrowellentechnik beschleunigt, sodass nur 30 Minuten statt ca. 22 Stunden für das Standardprotokoll benötigt wurden, bei dem ein Hydrolyseröhrchen verwendet wird. Zur internen Kalibrierung wurden zwei Standardverbindungen, Homotyrosin (HTyr) und 4-Fluorphenylalanin (FPhe) verwendet. Die Nachweisgrenze (limit of detection, LOD) bei 215 nm ist sowohl für Tyr als auch für Phe 0,05 μM (~ 10 μg/L). Dieses neue Verfahren, das als Aromatische Aminosäureanalyse (Aromatic Amino Acid Analysis, AAAA) bezeichnet werden kann, wurde zur Proteinbestimmung von homogenen Proben mit Rinderserumalbumin (BSA) des Nationalen Instituts für Standards und Technologie der USA (NIST) validiert, wobei die Nachweisgrenze für Proteine mit 16 mg/L (~ 300 ng BSA) mit gängigen spektroskopischen Verfahren vergleichbar ist. Es liefert incl. der Hydrolysestufe eine verbesserte Genauigkeit mit einer relativen Standardabweichung von ca. 5%. T3 - BAM Dissertationsreihe - 158 KW - Affinitätschromatographie KW - Affinity chromatography KW - Polyklonale TNT-Antikörper KW - Immunassay KW - Aromatische Aminosäureanalyse KW - Polyclonal TNT-antibodies KW - Polyclonal PETN-antibodies KW - Immunoassay KW - Aromatic amino acid analysis KW - Polyklonale PETN-Antikörper PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-417566 SN - 1613-4249 VL - 158 SP - I EP - 234 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-41756 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Paul, Martin T1 - Multichannel biomarker detection using photonic integrated circuits on ultra compact CMOS chips N2 - This work presents the development of a real-time, multichannel detector for biomolecules based on photonic integrated circuits with super-compact CMOS chips. The presentation focuses on using micro-ring-resonators for bioassays, enabling highly integrated and scalable biosensing-solutions. The talk also covers major challenges like including microfluidic integration, data analysis, custom surface functionalization, and chip packaging. T2 - Photonics Week 2025 CY - Berlin, Germany DA - 08.10.2025 KW - CMOS KW - Photonics KW - Biosensor KW - Immunoassay KW - Realtime PY - 2025 AN - OPUS4-64585 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - INPR A1 - Völzke, Jule L. A1 - Hodjat Shamami, Parya A1 - Gawlitza, Kornelia A1 - Feldmann, Ines A1 - Zimathies, Annett A1 - Weller, Michael G. T1 - High-purity corundum as support for affinity extractions from complex samples N2 - Nonporous corundum powder, known as an abrasive material in the industry, was functionalized covalently with protein binders to isolate and enrich specific proteins from complex matrices. The materials based on corundum were characterized by TEM, ESEM, BET, DLS, and zeta potential measurements. The strong Al-O-P bonds between the corundum surface and amino phosphonic acids are used to introduce functional groups for further conjugations. The common cross-linker glutaraldehyde was compared with a hyperbranched polyglycerol (PG) of around 10 kDa. The latter is oxidized with periodate to generate aldehyde groups that can covalently react with the amines of the surface and the amino groups from the protein via a reductive amination process. The amount of bound protein was quantified via aromatic amino acid analysis (AAAA). This work shows that oxidized polyglycerol can be used as an alternative to glutaraldehyde. With polyglycerol, more of the model protein bovine serum albumin (BSA) could be attached to the surface under the same conditions, and lower nonspecific binding (NSB) was observed. As a proof of concept, IgG was extracted with protein A from crude human plasma. The purity of the product was examined by SDS-PAGE. A binding capacity of 1.8 mg IgG per g of corundum powder was achieved. The advantages of corundum are the very low price, extremely high physical and chemical stability, pressure resistance, favorable binding kinetics, and flexible application. KW - Protein KW - Bioseparation KW - Purification KW - Immunoprecipitation KW - Affinity chromatography KW - Polyglycerol KW - Glutaraldehyde KW - Linker KW - Bioconjugation KW - Self-assembled monolayer (SAM) KW - Periodate oxidation KW - Reductive amination KW - Antibodies KW - Igg KW - Immunoglobulins KW - Carrier KW - Solid phase KW - Hyperbranched polymer KW - Aromatic amino acid analysis aaaa PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-555142 DO - https://doi.org/10.20944/preprints202208.0004.v1 SN - 2310-287X SP - 1 EP - 13 PB - MDPI CY - Basel AN - OPUS4-55514 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Tscheuschner, Georg T1 - Entwicklung einer Methode zur schnellen Identifikation von Antikörpern mittels MALDI-TOF-MS N2 - Im Vergleich zu anderen Proteinen ist die Identifizierung von Antikörpern anhand ihrer Sequenz zum Beispiel mittels "peptide mass fingerprinting" schwierig. Da die Sequenzinformation eines Antikörpers aufgrund der hypersomatischen Mutation während der Affinitätsreifung nicht im Genom eines Organismus gespeichert ist, kann die Aminosäuresequenz nicht auf einfachem Weg der DNA-Sequenzierung gewonnen werden. Das ist nur in seltenen Fällen möglich, wenn dem Endanwender der Zellklon der Antikörper-produzierenden Zelle zugänglich ist. Eine Sequenzierung auf Protein-Ebene ist sehr aufwändig und teuer und wird daher fast nie für die Charakterisierung von analytischen Antikörpern verwendet. Der Mangel an Validierung dieser analytischen Antikörper, die bei Experimenten verwendeten werden, löst aber eine Reihe Probleme aus, die die Wiederholbarkeit dieser Experimente schwierig und in einigen Fällen unmöglich macht. Das sorgt jährlich für verschwendete Forschungsgelder in Milliardenhöhe und hindert den wissenschaftlichen Fortschritt. Ziel der vorliegenden Arbeit war die Entwicklung einer einfachen und schnellen Methode, die es trotzdem ermöglicht, die Identifikation von Antikörpern sicherzustellen. Dazu wurde eine Methode basierend auf dem "peptide mass fingerprinting" gewählt. Das Problem der unbekannten Aminosäuresequenz der Antikörper wurde gelöst, indem lediglich die Peptidmuster der entstehenden Fingerprint-Spektren zur Identifikation herangezogen wurden. MALDI wurde dabei als Ionisationsmethode für die Massenspektrometrie gewählt, da die resultierenden Spektren im Gegensatz zu ESI-MS einfach auszuwerten sind. Auch kann auf eine vorige Trennung der Peptide mittels LC verzichtet werden, was zusätzlich Analysenzeit spart. Für die Proteinspaltung wurde eine simple saure Hydrolyse mittels Ameisensäure gewählt. Im Vergleich zum herkömmlichen Trypsin-Verdau konnten auf zeitraubende Arbeitsschritte wie Denaturierung, Reduktion und Alkylierung der Antikörper verzichtet werden. Die Hydrolyse mittels Ameisensäure wurde bisher nur auf kleine und mittelgroße Proteine angewendet, sodass im ersten Teil dieser Arbeit mehrere Schritte optimiert wurden bevor zufriedenstellende Fingerprint-Spektren von Antikörpern erhalten wurden. KW - Peptide KW - Fingerprint KW - Peptide mass fingerprinting KW - Massenspektrometrie KW - Saure Hydrolyse KW - Festphasenextraktion KW - Protein G KW - Ameisensäure KW - ABID KW - Korrelationsmatrix PY - 2019 SP - 1 EP - 116 PB - Humboldt-Universität zu Berlin CY - Berlin AN - OPUS4-54626 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Juds, Carmen A1 - Schmidt, J. A1 - Weller, Michael G. A1 - Lange, Thorid A1 - Beck, Uwe A1 - Conrad, T. A1 - Boerner, H. G. T1 - Combining phage display and next-generation sequencing for materials sciences: A case study on probing polypropylene surfaces N2 - Phage display biopanning with Illumina next-generation sequencing (NGS) is applied to reveal insights into peptide-based adhesion domains for polypropylene (PP). One biopanning round followed by NGS selects robust PP-binding peptides that are not evident by Sanger sequencing. NGS provides a significant statistical base that enables motif analysis, statistics on positional residue depletion/enrichment, and data analysis to suppress false-positive sequences from amplification bias. The selected sequences are employed as water-based primers for PP-metal adhesion to condition PP surfaces and increase adhesive strength by 100% relative to nonprimed PP. KW - Polymers KW - Polypropylene KW - Glue KW - Plastics KW - Surface Activation KW - Primer KW - Peptide Library KW - Epoxy KW - Solid-binding Peptides KW - Functionalization KW - Polymer-binding Peptides KW - Adhesion KW - Material-binding Peptides KW - Adhesives PY - 2020 DO - https://doi.org/10.1021/jacs.0c03482 SN - 0002-7863 SN - 1520-5126 VL - 142 IS - 24 SP - 10624 EP - 10628 PB - ACS CY - Washington, DC, USA AN - OPUS4-51123 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Scherz, Franziska A1 - Krop, U. A1 - Monks, K. A1 - Weller, Michael G. T1 - Antikörperreinigung mit Glasmonolithen - Vereinfachung von Affinitätstrennungen mit HPLC-Systemen N2 - Druckstabile Glasmonolithen ermöglichen eine schnelle und unkomplizierte Reinigung von Antikörpern, z.B. aus Serum oder Zellkulturüberständen. Die sehr gute Regenerierbarkeit lässt eine lange Lebensdauer der Säulen erwarten, was die Kosten pro Probe niedrig hält. KW - Borosilicatglas KW - Immunglobuline KW - IgG KW - Serum KW - Plasma KW - Protein A KW - Protein G KW - Affinitätschromatographie KW - Agarose KW - Carrier-Material KW - Stationäre Phase KW - Immobilisierung KW - Highspeed KW - Trennung KW - Reinigung KW - Downstream Processing PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-445330 UR - http://www.git-labor.de/forschung/materialien/antikoerperreinigung-mit-glasmonolithen SN - 0016-3538 VL - 62 IS - 3 SP - 24 EP - 25 PB - Wiley-VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-44533 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Altmann, Korinna A1 - Portela, Raquel A1 - Barbero, Francesco A1 - Breuninger, Esther A1 - Camassa, Laura Maria Azzurra A1 - Velickovic, Tanja Cirkovic A1 - Charitidis, Costas A1 - Costa, Anna A1 - Fadda, Marta A1 - Fengler, Petra A1 - Fenoglio, Ivana A1 - Giovannozzi, Andrea M. A1 - Haugen, Øyvind Pernell A1 - Kainourgios, Panagiotis A1 - von der Kammer, Frank A1 - Kirchner, Markus J. A1 - Lomax-Vogt, Madeleine A1 - Lujic, Tamara A1 - Milczewski, Frank A1 - Moussawi, Mhamad Aly A1 - Ortelli, Simona A1 - Parac-Vogt, Tatjana N. A1 - Potthoff, Annegret A1 - Reinosa, Julian J. A1 - Röschter, Sophie A1 - Sacco, Alessio A1 - Wimmer, Lukas A1 - Zanoni, Ilaria A1 - Dailey, Lea Ann T1 - Characterizing nanoplastic suspensions of increasing complexity: Inter-laboratory comparison of size measurements using dynamic light scattering N2 - Understanding the potential human health risks associated with micro- and nanoplastic exposure is currently a priority research area. Nanoplastic toxicity studies are complicated by the lack of available, well-characterized test and reference materials. Further, many nanoplastic test materials are inherently more polydisperse and heterogenous in shape compared to polystyrene beads, making accurate and representative size distribution measurements particularly challenging. The aim of this study was to conduct an inter-laboratory comparison of dynamic light scattering measurements, the most commonly used particle sizing method for nanomaterials. Using a published standard operating procedure, size measurements in water and a standardized cell culture medium (CCM) were generated for spherical, carboxy-functionalized polystyrene nanoparticles (PS-COOH; 50 nm; benchmark material), and for increasingly complex in-house produced spherical poly(ethylene terephthalate) (nanoPET) and irregular shaped polypropylene (nanoPP) test materials. The weighted mean of hydrodynamic diameters of PS-COOH dispersed in water (55 ± 5 nm) showed moderate variation between labs (coefficient of variation, CV = 8.2%) and were similar to literature reports. Measurements of nanoPET (82 ± 6 nm) and nanoPP (182 ± 12 nm) in water exhibited similar CV values (nanoPET: 7.3% and nanoPP; 6.8%). Dispersion of PS-COOH and nanoPET in CCM increased the CV to 15.1 and 14.2%, respectively, which is lower than literature reports (CV = 30%). We conclude with a series of practical recommendations for robust size measurements of nanoplastics in both water and complex media highlighting that strict adherence to a standard operating procedure is required to prevent particle agglomeration in CCM KW - Nanoplastics KW - Reference materials KW - Polypropylene PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-644571 DO - https://doi.org/10.1039/d5en00645g SN - 2051-8153 SP - 1 EP - 15 PB - Royal Society of Chemistry (RSC) CY - Cambridge AN - OPUS4-64457 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ciornii, Dmitri T1 - Validation of microplastics detection methods and proficiency testing: Suitable microplastic reference materials for interlaboratory comparison N2 - Since microplastics (MPs) can be found everywhere and are becoming a problem of high concern, it is necessary to understand their physico-chemical properties. To obtain reliable analytical data a set of validated methods for sampling, sample preparation, detection, and data evaluation are needed. To meet these needs an interlaboratory comparison (ILC) with 84 participants worldwide has been organized under the international pre-standardisation platform VAMAS (www.vamas.org/twa45/) as Project 2 “Development of standardized methodologies for characterisation of microplastics with microscopy and spectroscopy methods” within the Technical Working Area TWA 45 “Micro and Nano Plastics in the Environment”. In this ILC thermo-analytical methods (Py-GC/MS and TED-GC/MS) and vibrational methods (µ-Raman and µ-FTIR) have been tested and compared by providing a set of microplastic representative test materials and measurement protocols developed at BAM. The defined measurands were: particle number concentration, particle size distribution (PSD), and polymer identity and mass content. To increase the statistical quality, 6 samples were shipped together with blank samples. Hence, the ILC provides information on precision and accuracy of the results obtained with different methods as well as strengths and limitations of the proposed protocols. T2 - SETAC 34th Meeting CY - Seville, Spain DA - 05.05.2024 KW - ILC KW - Microplastic KW - Method validation KW - Stakeholder KW - Reference materials KW - Polyethylene KW - Polyethylene Terephtalate PY - 2024 AN - OPUS4-60039 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Alasonati, E A1 - Bartczak, D A1 - Altmann, Korinna A1 - Giovannozzi, A T1 - Towards Standardised Micro and Nanoplastics Analysis via Interlaboratory Comparisons: First Outlook of the VAMAS TWA 45 P3 Project N2 - This talk is part of the stakeholder workshop of the PlasticTrace project held in September 2025 in Oslo. The presentation shows first results of the VAMAS ILC on nanoplastics. PP nanoparticles were given to the participants. These were asked to measure the mass or particle number or size of the PP nanoplastics. Various techniques such as DLS, FFF, Py-GC/MS, TED-GC/MS, PTA were used. T2 - Stakeholder Workshop PlasticsTrace CY - Online meeting DA - 09.09.2025 KW - Nanoplastics KW - ILC KW - DLS KW - Polypropylene PY - 2025 AN - OPUS4-64714 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Micro and Nano Plastics in the Environment N2 - The VAMAS/TWA 45 Project 2 “Development of standardized methodologies for characterisation of microplastics with microscopy and spectroscopy methods” involving 85 participants around the world is primarily discussed with respect to the results received and a first data evaluation. Status of the Project "Guidelines for defining reference materials for plastic degradation in marine environment" is reported and two new project proposals are presented: "Development of standardized methodologies for characterisation of nanoplastics (starting soon, BAM as leader?) and "Development of analytical protocols for the identification and quantification of microplastics of fibrous shape (still in negotiation)". T2 - Versailles Project on Advanced Materials and Standards (VAMAS) 48th Steering Committee Meeting CY - New Delhi, India DA - 09.10.2023 KW - Microplastics KW - Nanoplastics KW - Interlaboratory comparison KW - VAMAS KW - Reference materials KW - ISO PY - 2023 UR - https://www.nplindia.org/index.php/amcsnzt_2023/ AN - OPUS4-58539 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Casali, Lucia A1 - Carta, Maria A1 - Michalchuk, Adam A1 - Delogu, Francesco A1 - Emmerling, Franziska T1 - Kinetics of the mechanically induced ibuprofen–nicotinamide co-crystal formation by in situ X-ray diffraction N2 - Mechanochemistry is drawing attention from the pharmaceutical industry given its potential for sustainable material synthesis and manufacture. Scaling mechanochemical processes to industrial level remains a challenge due to an incomplete understanding of their underlying mechanisms. We here show how time-resolved in situ powder X-ray diffraction data, coupled with analytical kinetic modelling, provides a powerful approach to gain mechanistic insight into mechanochemical reactions. By using the ibuprofen–nicotinamide co-crystal mechanosynthesis as a benchmark system, we investigate the behaviour of the solids involved and identify the factors that promote the reaction. As mechanochemical mechanisms become increasingly clear, it promises to become a breakthrough in the industrial preparation of advanced pharmaceuticals. KW - Mechanochemistry KW - Kinetics PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-608820 DO - https://doi.org/10.1039/D4CP01457J SN - 1463-9084 VL - 26 SP - 22041 EP - 22048 PB - Royal Society of Chemistry (RSC) CY - Cambridge AN - OPUS4-60882 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Michalchuk, Adam A1 - Trestman, M. A1 - Rudic, S. A1 - Portius, P. A1 - Fincham, P. A1 - Pulham, C. A1 - Morrison, C. T1 - Predicting the reactivity of energetic materials: an ab initio multi-phonon approach N2 - The ease with which an energetic material (explosives, propellants, and pyrotechnics) can be initiated is a critical parameter to assess their safety and application. Impact sensitivity parameters are traditionally derived experimentally, at great cost and risk to safety. In this work we explore a fully ab initio Approach based on concepts of vibrational energy transfer to predict impact sensitivities for a series of chemically, structurally and energetically diverse molecular materials. The quality of DFT calculations is assessed for a subset of the materials by comparison with experimental inelastic neutron scattering spectra (INS). A variety of models are considered, including both qualitative and quantitative analysis of the vibrational spectra. Excellent agreement against experimental impact sensitivity is achieved by consideration of a multi-phonon ladder-type up-pumping mechanism that includes both overtone and combination pathways, and is improved further by the added consideration of temperature. This fully ab initio approach not only permits ranking of energetic materials in terms of their impact sensitivity but also provides a tool to guide the targeted design of advanced energetic compounds with tailored properties. KW - Energetic Materials KW - Prediction KW - Density Functional Theory PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-489328 DO - https://doi.org/10.1039/c9ta06209b VL - 7 IS - 33 SP - 19539 EP - 19553 PB - RSC AN - OPUS4-48932 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Krause, B. A1 - Meyer, T. A1 - Sieg, H. A1 - Kästner, Claudia A1 - Reichardt, P. A1 - Tentschert, J. A1 - Jungnickel, H. A1 - Estrela-Lopis, I. A1 - Burel, A. A1 - Chevance, S. A1 - Gauffre, F. A1 - Jalili, P. A1 - Meijer, J. A1 - Böhmert, L. A1 - Braeuning, A. A1 - Thünemann, Andreas A1 - Emmerling, Franziska A1 - Fessard, V. A1 - Laux, P. A1 - Lampen, A. A1 - Luch, A. T1 - Characterization of aluminum, aluminum oxide and titanium dioxide nanomaterials using a combination of methods for particle surface and size analysis N2 - The application of appropriate analytical techniques is essential for nanomaterial (NM) characterization. In this study, we compared different analytical techniques for NM analysis. Regarding possible adverse health effects, ionic and particulate NM effects have to be taken into account. As NMs behave quite differently in physiological media, special attention was paid to techniques which are able to determine the biosolubility and complexation behavior of NMs. Representative NMs of similar size were selected: aluminum (Al0) and aluminum oxide (Al2O3), to compare the behavior of metal and metal oxides. In addition, titanium dioxide (TiO2) was investigated. Characterization techniques such as dynamic light scattering (DLS) and nanoparticle tracking analysis (NTA) were evaluated with respect to their suitability for fast characterization of nanoparticle dispersions regarding a particle's hydrodynamic diameter and size distribution. By application of inductively coupled plasma mass spectrometry in the single particle mode (SP-ICP-MS), individual nanoparticles were quantified and characterized regarding their size. SP-ICP-MS measurements were correlated with the information gained using other characterization techniques, i.e. transmission electron microscopy (TEM) and small angle X-ray scattering (SAXS). The particle surface as an important descriptor of NMs was analyzed by X-ray diffraction (XRD). NM impurities and their co-localization with biomolecules were determined by ion beam microscopy (IBM) and confocal Raman microscopy (CRM). We conclude advantages and disadvantages of the different techniques applied and suggest options for their complementation. Thus, this paper may serve as a practical guide to particle characterization techniques. KW - Small-angle X-ray scattering KW - SAXS PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-447057 DO - https://doi.org/10.1039/C8RA00205C SN - 2046-2069 VL - 8 IS - 26 SP - 14377 EP - 14388 PB - The Royal Society of Chemistry AN - OPUS4-44705 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Seidel, R. A1 - Kraffert, K. A1 - Kabelitz, Anke A1 - Pohl, M.N. A1 - Kraehnert, R. A1 - Emmerling, Franziska A1 - Winter, B. T1 - Detection of the electronic structure of iron-(III)-oxo oligomers forming in aqueous solutions N2 - The nature of the small iron-oxo oligomers in iron-(III) aqueous solutions has a determining effect on the chemical processes that govern the formation of nanoparticles in aqueous phase. Here we report on a liquid-Jet photoelectron-spectroscopy experiment for the investigation of the electronic structure of the occurring iron-oxo oligomers in FeCl3 aqueous solutions. The only iron species in the as-prepared 0.75 M solution are Fe3+ monomers. Addition of NaOH initiates Fe3+ hydrolysis which is followed by the formation of iron-oxo oligomers. At small enough NaOH concentrations, corresponding to approximately [OH]/[Fe] = 0.2–0.25 ratio, the iron oligomers can be stabilized for several hours without engaging in further aggregation. Here, we apply a combination of non-resonant as well as iron 2p and Oxygen 1s resonant photoelectron spectroscopy from a liquid microjet to detect the electronic structure of the occurring species. Specifically, the oxygen 1s partial electron yield X-ray absorption (PEY-XA) spectra are found to exhibit a peak well below the onset of liquid water and OH (aq) absorption. The iron 2p absorption gives rise to signal centered between the main absorption bands typical for aqueous Fe3+. Absorption bands in both PEY-XA spectra are found to correlate with an enhanced photoelectron Peak near 20 eV binding energy, which demonstrates the sensitivity of resonant photoelectron (RPE) spectroscopy to mixing between iron and ligand orbitals. These various signals from the iron-oxo oligomers exhibit Maximum intensity at [OH]/[Fe] = 0.25 ratio. For the same ratio, we observe changes in the pH as well as in complementary Raman spectra, which can be assigned to the Transition from monomeric to oligomeric species. At approximately [OH]/[Fe] = 0.3 we begin to observe particles larger than 1 nm in radius, detected by small-angle X-ray scattering. KW - Iron-oxo oligomers KW - XPS KW - Electronic structure PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-433468 DO - https://doi.org/10.1039/c7cp06945f SN - 1463-9076 SN - 1463-9084 VL - 19 IS - 48 SP - 32226 EP - 32234 AN - OPUS4-43346 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wilke, Manuel A1 - Kabelitz, Anke A1 - Gorelik, T. E. A1 - de Oliveira Guilherme Buzanich, Ana A1 - Reinholz, Uwe A1 - Kolb, U. A1 - Rademann, K. A1 - Emmerling, Franziska T1 - The crystallisation of copper(II) phenylphosphonates N2 - The crystal structures and syntheses of four different copper(II) phenylphosphonates, the monophenylphosphonates α-, β-, and γ-Cu(O3PC6H5)·H2O (α-CuPhPmH (1) β-CuPhPmH (2) and γ-CuPhPmH (3)), and the diphosphonate Cu(HO3PC6H5)2·H2O (CuPhP2mH (4)), are presented. The compounds were synthesized from solution at room temperature, at elevated temperature, under hydrothermal conditions, and mechanochemical conditions. The structures of α-CuPhPmH (1) and CuPhP2mH (4) were solved from powder X-ray diffraction data. The structure of β-CuPhPmH (2) was solved by single crystal X-ray analysis. The structures were validated by extended X-ray absorption fine structure (EXAFS) and DTA analyses. Disorder of the crystal structure was elucidated by electron diffraction. The relationship between the compounds and their reaction pathways were investigated by in situ synchrotron measurements. KW - Mechanochemistry KW - Metal phosphonate KW - In situ PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-384217 DO - https://doi.org/10.1039/C6DT02904C SN - 1477-9226 SN - 1477-9234 VL - 45 IS - 43 SP - 17453 EP - 17463 PB - The Royal Society of Chemistry AN - OPUS4-38421 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kulla, Hannes A1 - Greiser, Sebastian A1 - Benemann, Sigrid A1 - Rademann, K. A1 - Emmerling, Franziska T1 - In Situ Investigation of a Self-Accelerated Cocrystal Formation by Grinding Pyrazinamide with Oxalic Acid N2 - A new cocrystal of pyrazinamide with oxalic acid was prepared mechanochemically and characterized by PXRD, Raman spectroscopy, solid-state NMR spectroscopy, DTA-TG, and SEM. Based on powder X-ray diffraction data the structure was solved. The formation pathway of the reaction was studied in situ using combined synchrotron PXRD and Raman spectroscopy. Using oxalic acid dihydrate the initially neat grinding turned into a rapid self-accelerated liquid-assisted grinding process by the release of crystallization water. Under these conditions, the cocrystal was formed directly within two minutes. KW - in situ KW - cocrystal KW - mechanochemistry KW - pyrazinamide KW - hydrate PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-372357 DO - https://doi.org/10.3390/molecules21070917 SN - 1420-3049 VL - 21 IS - 7 SP - Article 917, 1 EP - 9 AN - OPUS4-37235 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Haferkamp, Sebastian A1 - Fischer, Franziska A1 - Kraus, Werner A1 - Emmerling, Franziska T1 - Mechanochemical Knoevenagel condensation investigated in situ N2 - The mechanochemical Knoevenagel condensation of malononitrile with p-nitrobenzaldehyde was studied in situ using a tandem approach. X-ray diffraction and Raman spectroscopy were combined to yield time-resolved information on the milling process. Under solvent-free conditions, the reaction leads to a quantitative conversion to p-nitrobenzylidenemalononitrile within 50 minutes. The in situ data indicate that the process is fast and proceeds under a direct conversion. After stopping the milling process, the reaction continues until complete conversion. The continuous and the stopped milling process both result in crystalline products suitable for single crystal X-ray diffraction. KW - Mechanochemistry KW - Ball milling KW - C–C coupling KW - In situ KW - Knoevenagel condensation PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-425388 DO - https://doi.org/10.3762/bjoc.13.197 VL - 13 SP - 2010 EP - 2014 PB - Beilstein-Institut AN - OPUS4-42538 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Production of reference materials using a quality by design approach N2 - Accurate analysis of microplastics is based on validated methods and the use of standardized protocols. Therefore, reference materials are essential to determine recovery rates and optimise the existing workflows. The reference materials should mimic the reality in terms of particle properties and concentration and are intended for a special use. The Quality-by-Design approach helps to select the users need and defines a target product profile with mandatory and desired particle properties. We will address different reference material top-down production processes with their limits and challenges for production of materials varying in size ranges of micro- and nanoplastics. T2 - OECD Workshop on Nanoplastics CY - Paris, France DA - 12.11.2025 KW - Microplastics KW - Reference materials KW - Nanoplastics KW - Quality-by-Design PY - 2025 AN - OPUS4-64717 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ryll, Tom William T1 - Researching automation of gypsum recycling N2 - This poster illustrates the recent work on a setup for automated in-situ analysis of gypsum recycling processes. Analysis in synchrotron X-rays, Raman- and UV-vis spectroscopy are made possible with this compact and mobile setup. First results from Raman spectroscopy on the conversion of gypsum to bassanite in hypersaline solutions are presented and future plans on optimization are formulated. T2 - ANAKON 2025 CY - Leipzig, Germany DA - 10.03.2025 KW - Recycling KW - Automation KW - Synchrotron-X-ray-diffraction KW - Raman-spectroscopy KW - Gypsum PY - 2025 AN - OPUS4-62706 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hemingway, Jack M. A1 - Quayle, Heather M. A1 - Byrne, Cian A1 - Pulham, Colin R. A1 - Mondal, Subrata A1 - Michalchuk, Adam A1 - Morrison, Carole A. T1 - Predicting impact sensitivities for an extended set of energetic materials via the vibrational up-pumping model: Molecular-based structure–property relationships identified N2 - We have applied the vibrational up-pumping model to predict the mechanically-induced impact sensitivities of 33 molecular energetic crystals. Overall, the current model successfully identifies and ranks the compounds that are most sensitive to mechanical initiation, but offers poorer differentiation between compounds with lower sensitivity. Further developments to include the effects of trigger bond activation led to significant improvements in predictive capability. We show that this structure–property model highlights the importance of molecular flexibility in predicting impact sensitivity, and furthermore, we show that the Kier molecular flexibility index, which can be obtained from a SMILES string, offers a simple molecular-based descriptor that goes some way towards predicting the sensitivity of energetic materials. KW - Vibrational KW - Pyrazoles KW - Comprising KW - Electronic PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-632651 DO - https://doi.org/10.1039/d5cp00852b SN - 1463-9076 VL - 27 IS - 22 SP - 11640 EP - 11648 PB - Royal Society of Chemistry (RSC) CY - Cambridge AN - OPUS4-63265 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ghiringhelli, Luca M. A1 - Baldauf, Carsten A1 - Bereau, Tristan A1 - Brockhauser, Sandor A1 - Carbogno, Christian A1 - Chamanara, Javad A1 - Cozzini, Stefano A1 - Curtarolo, Stefano A1 - Draxl, Claudia A1 - Dwaraknath, Shyam A1 - Fekete, Ádám A1 - Kermode, James A1 - Koch, Christoph T. A1 - Kühbach, Markus A1 - Ladines, Alvin Noe A1 - Lambrix, Patrick A1 - Himmer, Maja-Olivia A1 - Levchenko, Sergey V. A1 - Oliveira, Micael A1 - Michalchuk, Adam A1 - Miller, Ronald E. A1 - Onat, Berk A1 - Pavone, Pasquale A1 - Pizzi, Giovanni A1 - Regler, Benjamin A1 - Rignanese, Gian-Marco A1 - Schaarschmidt, Jörg A1 - Scheidgen, Markus A1 - Schneidewind, Astrid A1 - Sheveleva, Tatyana A1 - Su, Chuanxun A1 - Usvyat, Denis A1 - Valsson, Omar A1 - Wöll, Christof A1 - Scheffler, Matthias T1 - Shared metadata for data-centric materials science N2 - The expansive production of data in materials science, their widespread sharing and repurposing requires educated support and stewardship. In order to ensure that this need helps rather than hinders scientific work, the implementation of the FAIR-data principles (Findable, Accessible, Interoperable, and Reusable) must not be too narrow. Besides, the wider materials-science community ought to agree on the strategies to tackle the challenges that are specific to its data, both from computations and experiments. In this paper, we present the result of the discussions held at the workshop on “Shared Metadata and Data Formats for Big-Data Driven Materials Science”. We start from an operative definition of metadata, and the features that a FAIR-compliant metadata schema should have. We will mainly focus on computational materials-science data and propose a constructive approach for the FAIRification of the (meta)data related to ground-state and excited-states calculations, potential-energy sampling, and generalized workflows. Finally, challenges with the FAIRification of experimental (meta)data and materials-science ontologies are presented together with an outlook of how to meet them. KW - Library and Information Sciences KW - Statistics, Probability and Uncertainty KW - Computer Science Applications KW - Education KW - Information Systems KW - Statistics and Probability PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-584846 DO - https://doi.org/10.1038/s41597-023-02501-8 VL - 10 IS - 1 SP - 1 EP - 18 PB - Springer Science and Business Media LLC AN - OPUS4-58484 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Speight, Isaiah R. A1 - Ardila-Fierro, Karen J. A1 - Hernández, José G. A1 - Emmerling, Franziska A1 - Michalchuk, Adam A1 - García, Felipe A1 - Colacino, Evelina A1 - Mack, James T1 - Ball milling for mechanochemical reactions N2 - Mechanochemistry is an emerging field with the potential to pave the way for sustainable chemistry. Although the use of mechanical force to initiate chemical reactions has been recognized for millennia, it has often taken a backseat to thermal and photonic methods. Over the past 30 years, mechanochemistry has seen a resurgence of interest, attracting researchers across the globe. Despite its proven ability to address numerous challenges within the chemical community, mechanochemistry remains on the periphery. This Primer serves as a valuable guide for conducting mechanochemical reactions by ball milling, offering an overview of the processes, methods, tools and terminology necessary to embark on research in this field. It also highlights persistent hurdles such as equipment standardization, understanding the impact of new discoveries and the lack of predictability of reaction outcomes. The Primer’s focus is on how mechanochemical ball milling is used in various chemical transformations, distinguishing it from other forms of mechanochemistry discussed in the literature. With a promising future, this Primer serves as a gateway for those aspiring to contribute to the field’s advancement. KW - Mechanochemistry KW - Ball milling KW - Upscaling PY - 2025 DO - https://doi.org/10.1038/s43586-025-00401-2 SN - 2662-8449 VL - 5 IS - 1 SP - 1 EP - 18 PB - Springer Science and Business Media LLC AN - OPUS4-63447 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Michalchuk, Adam T1 - On the physical processes of mechanochemically induced transformations in molecular solids N2 - Initiating or sustaining physical and chemical transformations with mechanical force – mechanochemistry – provides an opportunity for more sustainable chemical processes, and access to new chemical reactivity. KW - Molecular solids KW - Transformation KW - Destabilisation KW - Instabilities KW - Common phenomenon PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-621755 DO - https://doi.org/10.1039/d4cc04062g IS - 99 SP - 1 EP - 12 PB - Royal Society of Chemistry (RSC) AN - OPUS4-62175 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Driscoll, Laura L. A1 - Driscoll, Elizabeth H. A1 - Dong, Bo A1 - Sayed, Farheen N. A1 - Wilson, Jacob N. A1 - O’Keefe, Christopher A. A1 - Gardner, Dominic J. A1 - Grey, Clare P. A1 - Allan, Phoebe K. A1 - Michalchuk, Adam A1 - Slater, Peter R. T1 - Under pressure: offering fundamental insight into structural changes on ball milling battery materials N2 - Synthesis of Li ion battery materials via ball milling has been a huge area of growth, leading to new high-capacity electrode materials, such as a number of promising disordered rocksalt (DRS) phases. In prior work, it was generally assumed that the synthesis was facilitated simply by local heating effects during the milling process. In this work, we show that ball milling Li2MoO4 leads to a phase transformation to the high pressure spinel polymorph and we report electrochemical data for this phase. This observation of the formation of a high pressure polymorph shows that local heating effects alone cannot explain the phase transformation observed (phenakite to spinel) and so indicates the importance of other effects. In particular, we propose that when the milling balls collide with the material, the resulting shockwaves exert a localised pressure effect, in addition to local heating. To provide further support for this, we additionally report ball milling results for a number of case studies (Li2MnO3, Li2SnO3, Nb2O5) which reinforces the conclusion that local heating alone cannot explain the phase transformations observed. The work presented thus provides greater fundamental understanding of milling as a synthetic pathway and suggests potential strategies to prepare such samples without milling (e.g., doping to create internal chemical pressure). In addition, we suggest that further research is needed into the effect of the use of milling as a route to smaller particles, since we believe that such milling may also be affecting the surface structure of the particles through the influence of the shockwaves generated. KW - Pollution KW - Nuclear Energy and Engineering KW - Sustainability and the Environment KW - Environmental Chemistry KW - Renewable Energy PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-590086 DO - https://doi.org/10.1039/d3ee00249g VL - 16 IS - 11 SP - 5196 EP - 5209 PB - Royal Society of Chemistry (RSC) AN - OPUS4-59008 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Michalchuk, Adam A1 - Delogu, Francesco T1 - Fundamental basis of mechanochemical reactivity N2 - This themed collection includes a collection of articles on the fundamental basis of mechanochemical reactivity. KW - Mechanochemical KW - Metal-organic KW - Transformation KW - Dimerization PY - 2024 DO - https://doi.org/10.1039/d4cp90153c SP - 1 EP - 3 PB - Royal Society of Chemistry (RSC) AN - OPUS4-61500 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emmerling, Franziska A1 - Michalchuk, Adam A1 - Casali, Lucia A1 - May, Anastasia T1 - Real-Time Monitoring and Temperature Control for Optimized Polymorph Engineering N2 - Integrating real-time monitoring with precise temperature control and mechanochemical processing represents a transformative approach to the controlled engineering of polymorphic forms in molecu-lar solids. Combining these methodologies overcomes the limitations of traditional solution-based or purely thermal approaches, enabling access to metastable or otherwise elusive polymorphs under milder and more sustainable conditions. Recent studies have shown that mechanochemical trans-formations proceed through distinct kinetic stages, including prolonged induction periods that can be tuned by adjusting the mechanical energy input[1]. These induction periods are associated with pro-cesses of mechanical activation, such as the accumulation of defects and increased surface energy, which lower the effective energy barriers for polymorphic transitions. Crucially, it is the total accumu-lated mechanical energy, rather than the duration or intensity of milling alone, that dictates the onset of polymorphic conversion, offering a new dimension of kinetic control[2-5]. Variable temperature ball milling reveals that the temperature required to induce polymorphic trans-formations can be significantly lower than under conventional thermal methods. For instance, tran-sitions that typically require high temperatures under equilibrium conditions can be achieved at sub-stantially lower temperatures in the presence of mechanical activation. This has been demonstrated in cocrystal systems such as nicotinamide-pimelic acid and isonicotinamide-glutaric acid, where the transition temperature was lowered by up to 25°C[2,3]. Real-time, in situ powder X-ray diffraction and temperature monitoring are essential for capturing transient phases and elucidating the interplay between thermal and mechanical effects. This confirms that combining mechanical energy with con-trolled temperature not only accelerates transformation kinetics, but also expands the accessible polymorphic landscape [2,3]. Collectively, these advances underscore the potential of real-time monitored, temperature-controlled mechanochemistry as a robust platform for the selective design and manufacturing of polymorphs. This approach provides unprecedented control over solid-state reactivity and opens new avenues for the sustainable and targeted engineering of functional materials and pharmaceuticals. T2 - 13th Bologna´s convention on Crystal Forms - CF@Bo n.13 University of Bologna CY - Bologna, Italy DA - 07.09.2025 KW - Plymorhism KW - Pre-activation PY - 2025 AN - OPUS4-64839 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Kittner, Maria A1 - Altmann, Korinna A1 - Hamann, Sven A1 - Weyer, Rüdiger A1 - Kalbe, Ute T1 - Bewertung der Freisetzung von Mikroplastik aus Sportböden auf Kunststoffbasis - Abschlussbericht N2 - Die Europäische Kommission hat 2023 ein Verbot zum bewussten Austrag von Mikroplastik (MP) in die Umwelt beschlossen, das auch für die Verwendung von synthetischen Gummi-Granulaten (v. a. EPDM) in Sportböden gilt. In Deutschland gibt es laut DFB ca. 5100 Kunstrasenplätze. In der EU beläuft sich die Anzahl laut ECHA auf 13,000 Kunstrasen- und 47,000 Bolzplätze, Tendenz steigend. Das Hauptziel des Projektes war es daher, eine Massenbilanz für die Freisetzung von MP zu erstellen, um so eine Schätzung des MP-Austrags pro Kunstrasenplatz und Jahr zu ermöglichen. Dafür werden die MP-Emissionen von drei Kunstrasenszenarien in verschiedenen Zuständen (ungealtert, künstlich gealtert und in Echtzeit gealtert) verglichen: die Vergangenheit (Kunstrasen: fossilbasiert, EPDM-Füllung), die Gegenwart (der in Europa am häufigsten installierte Rasen) und die Zukunft (Rasen mit recycelten Grasfasern, keine synthetische Füllung sondern z.B. Quarzsand oder Korkschrott). Dazu werden fabrikneue Kunststoffrasen und EPDM-Granulat unter Laborbedingungen beschleunigt gealtert, um die Freiland-Beanspruchung eines Kunststoffrasens in circa 15 Jahren abzubilden. Die Verwendung spezieller Mikrofiltertiegel in Lysimeter-Experimenten ermöglicht die Abschätzung der Partikelgrößen des emittierten MP, was eine Grundbedingung für die Bewertung einer potenziellen Gesundheitsgefährdung für Menschen ist. Ergänzend wurden weitere umweltrelevante Schadstoffausträge aus den Kunststoffrasen quantifiziert. KW - Mikroplastik KW - Kunststoffrasen KW - Schadstoffe KW - Bewitterung KW - Lysimeter PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-633114 DO - https://doi.org/10.26272/opus4-63311 N1 - Das Projekt wurde gefördert vom Bundesinstitut für Bau-, Stadt- und Raumforschung (BBSR) im Auftrag des Bundesministeriums für Wohnen, Stadtentwicklung und Bauwesen (BMWSB) aus Mitteln des Innovationsprogramms Zukunft Bau. Aktenzeichen: FKZ 10.08.18.7-22.02. Projektlaufzeit: 09.2022 bis 03.2025. SP - 1 EP - 75 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-63311 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dorau, Kristof A1 - Rückamp, Daniel A1 - Weber, Christian A1 - Scheeder, Georg A1 - Reßing, Ronja A1 - Peth, Stephan A1 - Otto, Philipp A1 - Altmann, Korinna A1 - Fries, Elke A1 - Hoppe, Martin T1 - Characterization and spatial distribution of mesoplastics in an arable soil N2 - AbstractExtraction of plastic particles from soil is challenging and, thus, exceptionally little spatial information on plastic distribution at the field scale has been gathered. However, for environmental risk assessment, adequate sampling should complement coherent plastic profiling. In this study, we investigated the spatial distribution of mesoplastics (MePs; from 5 mm up to 130 mm) in arable soil (Haplic Cambisol) managed intensively by 12 years of compost application. Geo‐referenced samples (n = 128) and five different sampling designs (n = 45) of variable sampling volume (from 2 to 300 L) were collected at a three hectare study site in Northern Germany (0–30 cm soil depth). Soil properties such as pH and soil organic carbon (SOC) were measured to evaluate dispersion measures of these data. In total, we found 259 MePs with a predominance of transparent packaging foils made of polyethylene and coloured fibres of polypropylene. Average particle metrics were a projection area of 47 (3–400) mm2, a Feret diameter of 18.5 (5.4–130) mm and a mass of 1.89 (0.11–221) mg. Caution is advised when measuring the particle mass due to still strongly adhering soil material, especially for fibre bundles with 0.544 mg soil mg−1 particle. We recommend using a 0.1 mol L−1 tetrasodium pyrophosphate solution to purify MePs by removing attached soil before weighing for further environmental risk assessment. The MePs count with a median value of 0.50 (0–3.2) particles kg−1 and median mass of 2.26 (0–221) mg kg−1 featured the highest coefficient of variation (CV) with 103% and 187%, respectively. This is 10–20 times larger in comparison to the CV of SOC (9.2%) and even 50–93 times larger than CV of soil pH (2.2%). This leads to the need of larger sample numbers to delineate plastic metrics in comparison with soil properties to identify a reliable mean value of the field within a predefined allowable error. Mesoplastics in the soil were characterized by a pure nugget effect variogram (no spatial correlation), revealed no intrafield variability and the sample volume yielded inconclusive results. Sampling for plastics in soil should either (i) drastically increase the sample number for a single field or (ii) communicate transparently that the allowable error is by far enhanced in comparison with classical soil properties like pH and SOC. More systematic studies featuring geo‐spatial analysis of MePs and smaller‐sized plastics in soils are required to propose adequate sampling designs across multiple land uses and plastics fingerprints. A larger database would, thereupon, pave the way for best‐practice guides on how to treat ‘outliers’ and search for robust estimators for spatial mapping of plastics in soils. KW - Large microplastics KW - Microplastics PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-617772 DO - https://doi.org/10.1111/ejss.70016 VL - 75 IS - 6 SP - 1 EP - 16 PB - Wiley AN - OPUS4-61777 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wimmer, L A1 - Hoang, M V N A1 - Schwarzinger, J A1 - Jovanovic, V A1 - Adelkovic, B A1 - Velickovic, T C A1 - Meisel, T C A1 - Waniek, T A1 - Weimann, Christiane A1 - Altmann, Korinna A1 - Dailey, L A T1 - A quality-by-design inspired approach to develop PET and PP nanoplastic test materials for use in in vitro and in vivo biological assays N2 - Micro- and nanoplastics have become environmental pollutants of concern, receiving increased attention from consumers, scientists, and policymakers. The lack of knowledge about possible impacts on wildlife and human health requires further research, for which well-characterized testmaterials are needed. A quality-bydesign (QbD) driven approachwas used to produce sterile, endotoxinmonitored nanoplastics of polyethylene terephthalate (PET) and polypropylene (PP) with a size fraction of >90% below 1 μm and high yield of >90%. Glycerol was used as a versatile and biocompatible liquid storage medium which requires no further exogenous dispersing agent andmaintained colloidal stability, sterility (0 CFU mL−1), and low endotoxin levels (<0.1 EU mL−1) for more than one year of storage at room temperature. Further, the glycerol vehicle showed no biological effect on the tested human bronchial cell line Calu-3 up to 0.8% (w/v). Given the concentration of 40 mg g−1 nanoplastics in the glycerol stock, this corresponds to a nanoplastic concentration of 320 μg mL−1. The surfactant-free nanoplastics are dispersible in bio-relevant media from the glycerol stock without changing size characteristics and are suitable for in vitro and in vivo research. KW - Microplastics KW - Reference materials KW - Nanoplastics KW - Polymer 3R KW - Glycerol PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-629934 DO - https://doi.org/10.1039/D4EN01186D SN - 2051-8161 VL - 12 IS - 5 SP - 2667 EP - 2686 PB - Royal Society of Chemistry CY - Cambridge AN - OPUS4-62993 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rodríguez-Sánchez, Noelia A1 - Bhattacharya, Biswajit A1 - Emmerling, Franziska A1 - Prinz, Carsten A1 - Prieto-Laria, P. A1 - Ruiz-Salvador, A.R. A1 - Ballesteros, M. T1 - Engineering a multivariate cobalt metal–organic framework for high photocatalytic activity: the impact of mixed ligands and metal incorporation in a visible light-driven heterogeneous photo-Fenton reaction for water treatment N2 - Metal–organic frameworks (MOFs) have attracted increasing attention for the removal of organic pollutants in wastewater via photocatalysis. Here, we design a multivariate modification of ZIF-9 to tune its electronic properties for use in visible light photocatalysis. A controllable synthesis of ZIF-9 and its multivariate forms with the incorporation of copper and the 2-imidazolecarboxaldehyde (ica) ligand was carried out. The materials are tested for the removal of the model dye methylene blue (MB) by a heterogeneous photo-Fenton-like reaction at neutral pH and room temperature. Cu-ZIF-9-ica (UPO-3) shows high photocatalytic activity under both visible and ultraviolet A (UVA) light, achieving 94% MB degradation in 45 min, compared to 65% MB degradation in 120 min using bare ZIF-9. The study revealed a first-order rate constant of 0.0475 min−1 for Cu-ZIF-9-ica compared to 0.0088 min−1 for ZIF-9 under visible light. The improvement of the catalyst was clearly attributed to the co-incorporation of Cu and the ica ligand in the MOF, which reduces the band gap, in agreement with DFT calculations. Reproducibility and recyclability tests proved that Cu-ZIF-9-ica can be used for at least 3 cycles without a significant loss of efficiency, making it a promising material for the study and application of wastewater treatment. KW - Metal-Organic Framework (MOF) KW - Heterogeneous photo-Fenton KW - ZIF-9 KW - Methylene Blue PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630797 DO - https://doi.org/10.1039/d4na00954a SN - 2516-0230 VL - 7 IS - 8 SP - 2255 EP - 2265 PB - Royal Society of Chemistry AN - OPUS4-63079 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Visileanu, Emilia A1 - Catalin Grosu, Marian A1 - Tiberiu Miclea, Paul A1 - Altmann, Korinna A1 - Brossell, Dirk T1 - Methods for the collection and characterization of airborne particles in the textile industry N2 - Airborne particulate matter is one of the main air pollutants. Their impact on mortality, and the occurrence of pulmonary and cardiovascular complications, have been the subject of numerous studies. Airborne particles are complex mixtures of organic and inorganic substances from different sources of particle emissions. Particulate Matter (PM) particles are classified according to their aerodynamic diameter expressed in µm and can vary from coarse (PM 10) to fine (less than PM 2.5). These diameter considerations are fundamental because they condition the penetration of particles into the bronchopulmonary system and the body. In recent years, there has been an interest in so-called “ultra-fine” particles, with a diameter of 0.1 µm (or 100 nm), or PM 0.1. They are nanoparticles and their impact on human health is not yet clear.With more than 1.5 million employees, textiles and clothing is a diverse sector that plays an important role in the European manufacturing industry, producing a turnover of €162 billion.An important component of the solid particles that generate air pollution in the textile industry is microplastics (MP) and nano plastics (NP), which also include microfibers (<5mm) and nanofibers (<100 nm), respectively. The particles released into the air during fiber and yarn processing range from 1 µg/m3 to 50 µg/m3.The paper presents the results of the determination of indoor and outdoor air concentration levels in textile companies, to identify the areas with the highest concentration level, by using an online recording system such as the Laser Aerosol Spectrometer MINI LAS model 11-E. The total concentration level TSP (µg/m3), the fractions PM 10(µg/m3), PM 2.5(µg/m3), PM1(µg/m3), as well as the total number of particles TC (1/l), were shown. It was noted that TSP is approximately at the same level both indoors and outdoors, but the fractions of PM10, PM2.5, and PM1 have much higher values indoors than outdoors with possible consequences on workers' health.The next step was the collection of fibers, namely micro and nano plastic particles from the vicinity of the workplaces of polyester, polyamide, and polypropylene fibers processing units in the textile industry in Romania, to obtain a sufficient quantity for laboratory analysis to determine the size and shape of the particles as well as their chemical composition. Two types of pumps were used, differentiated by their operating parameters: TECORA SKYPOST with airflow of 38 l/min and GILAIRPLUS with airflow 2l/min. Filters made of different materials with different diameters and pore sizes were used, namely: quartz filters (ø 47 mm, and ø 37 mm) on a TECORA SKYPOST type pump, polycarbonate nucleopore coated with a gold membrane (ø 25 mm) and silica filter (ø 9 mm) on GILAIRPLUS type pump.Using descriptive statistics, the calculation of correlation coefficients highlighted a strong correlation between the variables: "Collected mass/ Air concentration" and "Collected mass/ Air volume" for all diameters of the filters.The highest collected particle volume, determined by weighing the filters before and after collection, was obtained with the quartz filters (ø 47 mm) at an airflow of 38 l/min. The particles collected (polyester, polyamide, polypropylene) in the first stage were analyzed by SEM and thermogravimetric and it was found that the quartz filters absorbed the particles inside, with very few remaining on the surface. Thus no known methods can be used to perform analysis for particles collected on quartz filters. The number of particles on the filters was insufficient for analysis either because of the collection parameters used or because of the loss of particles during transport. As a result, in the next step, the use of 9 mm Si filters using the GILAIRPLUS pump at an airflow rate of 2l/min was chosen.To improve the transport conditions and avoid the loss of the particles and keep them on the surface of the filters, two methods were applied:- after weighing the filters were reintroduced into the collection pump holder;- a filtration system for airborne micro-nano plastics was designed and manufactured to selectively collect and transport PM10 and PM1 particles collected on SI filters.In both cases, SEM, Raman mapping, and GS-MS microscopy were used for analysis.Several times more PM10 than PM1 (74.5µg compared to 12.5 µg) was found. In all cases, both particles and fibers showed the same Raman fingerprint.The GS-MS analyses showed some contamination of the workspaces with particles other than the processed fibers. The presence of non-notifiable substances was also observed.The most viable filters are Si filters with a pore size of 10 microns to 1 micron and the use of the selected collection and transport filter system. In the following a filter system will be applied for collection on Au membrane-coated polycarbonate filters. T2 - 5th International Conference on Human Systems Engineering and Design: Future Trends and Applications (IHSED 2023) KW - Microplastics KW - Textiles PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-624442 DO - https://doi.org/10.54941/ahfe1004132 VL - 112 SP - 212 EP - 223 PB - AHFE International AN - OPUS4-62444 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ciornii, Dmitri T1 - Identification of toxicologically relevant functional groups on micro- and nanoplastic particles’ surface by means of X-Ray photoelectron spectroscopy N2 - Microplastic and nanoplastic particles (MNP) are spread all over the world in various types, shapes and sizes making it very challenging to accurately analyse them. Each sampling procedure, sample preparation method and detection technique needs suitable reference materials to validate the method for accurate results. Furthermore, the effects of these MNPs should be evaluated by risk and hazard assessment with test particles close to reality. To better understand MNP behavior and aid in clarification of their interactions with organisms, we produced several MNP materials by top-down procedure and characterized their properties. Since surface properties mostly determine particles’ toxicity, the aim of the present study was to determine which functional groups are present on MNPs and how the surface can be affected by the production process and particle’s environment. T2 - SETAC 34th Meeting CY - Seville, Spain DA - 05.05.2024 KW - Microplastics KW - Nanoplastics KW - Polypropylene KW - XPS KW - SEM PY - 2024 AN - OPUS4-60037 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Realitätsnahe Referenzmaterialien für die Mikroplastik-Analytik und Vergleichsuntersuchungen N2 - Zur Validierung und Harmonisierung von verschiedenen Methoden in der Mikroplastik-Analytik werden polymere Referenzmaterialien benötigt. In diesem Vortrag wird dargestellt, was bisher an der BAM zu Referenzmaterialien für die Mikroplastik-Analytik entwickelt wurde, wo es hingehen soll und ein Überblick über bisher gelaufene Vergleichsuntersuchungen gebracht. T2 - Kick-off Meeting "Mikroplastik in Lebensmitteln" CY - Online meeting DA - 03.12.2020 KW - Mikroplastik KW - Referenzmaterial KW - Vergleichsuntersuchungen KW - Ringversuche PY - 2020 AN - OPUS4-51743 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tscheuschner, Georg A1 - Ponader, Marco A1 - Raab, Christopher A1 - Weider, Prisca S. A1 - Hartfiel, Reni A1 - Kaufmann, Jan Ole A1 - Völzke, Jule L. A1 - Bosc-Bierne, Gaby A1 - Prinz, Carsten A1 - Schwaar, T. A1 - Andrle, Paul A1 - Bäßler, Henriette A1 - Nguyen, Khoa A1 - Zhu, Y. A1 - Mey, A. S. J. S. A1 - Mostafa, A. A1 - Bald, I. A1 - Weller, Michael G. T1 - Efficient Purification of Cowpea Chlorotic Mottle Virus by a Novel Peptide Aptamer N2 - The cowpea chlorotic mottle virus (CCMV) is a plant virus explored as a nanotechnological platform. The robust self-assembly mechanism of its capsid protein allows for drug encapsulation and targeted delivery. Additionally, the capsid nanoparticle can be used as a programmable platform to display different molecular moieties. In view of future applications, efficient production and purification of plant viruses are key steps. In established protocols, the need for ultracentrifugation is a significant limitation due to cost, difficult scalability, and safety issues. In addition, the purity of the final virus isolate often remains unclear. Here, an advanced protocol for the purification of the CCMV from infected plant tissue was developed, focusing on efficiency, economy, and final purity. The protocol involves precipitation with PEG 8000, followed by affinity extraction using a novel peptide aptamer. The efficiency of the protocol was validated using size exclusion chromatography, MALDI-TOF mass spectrometry, reversed-phase HPLC, and sandwich immunoassay. Furthermore, it was demonstrated that the final eluate of the affinity column is of exceptional purity (98.4%) determined by HPLC and detection at 220 nm. The scale-up of our proposed method seems to be straightforward, which opens the way to the large-scale production of such nanomaterials. This highly improved protocol may facilitate the use and implementation of plant viruses as nanotechnological platforms for in vitro and in vivo applications. N2 - Das Cowpea Chlorotic Mottle Virus (CCMV) ist ein Pflanzenvirus, das als nanotechnologische Plattform erforscht wird. Der robuste Selbstorganisationsmechanismus seines Kapsidproteins ermöglicht die Verkapselung und gezielte Abgabe von Medikamenten. Darüber hinaus kann das Kapsid-Nanopartikel als programmierbare Plattform für die Präsentation verschiedener molekularer Komponenten verwendet werden. Im Hinblick auf künftige Anwendungen ist eine effiziente Produktion und Reinigung von Pflanzenviren von entscheidender Bedeutung. In etablierten Protokollen stellt die notwendige Ultrazentrifugation aufgrund von Kosten, schwieriger Skalierbarkeit und Sicherheitsaspekten eine erhebliche Einschränkung dar. Darüber hinaus bleibt die Reinheit des endgültigen Virusisolats oft unklar. Hier wurde ein fortschrittliches Protokoll für die Reinigung von CCMV aus infiziertem Pflanzengewebe entwickelt, wobei der Schwerpunkt auf Effizienz, Wirtschaftlichkeit und Reinheit lag. Das Protokoll beinhaltet eine Fällung mit Polyethylenglycol (PEG 8000), gefolgt von einer Affinitätsextraktion mit einem neuartigen Peptid-Aptamer. Die Effizienz des Protokolls wurde mithilfe von Größenausschluss-Chromatographie (SEC), MALDI-TOF-Massenspektrometrie, Umkehrphasen-HPLC und Sandwich-Immunoassay validiert. Darüber hinaus wurde nachgewiesen, dass das endgültige Eluat der Affinitätssäule eine außergewöhnliche Reinheit (98,4 %) aufweist, die durch HPLC und Detektion bei 220 nm bestimmt wurde. Die Skalierung der von uns vorgeschlagenen Methode scheint einfach zu sein, was den Weg für eine größer angelegte Produktion solcher Nanomaterialien ebnet. Dieses stark verbesserte Protokoll könnte die Verwendung und Umsetzung von Pflanzenviren als nanotechnologische Plattformen für In-vitro- und In-vivo-Anwendungen erleichtern. KW - Affinity chromatography KW - Nanoparticles KW - Nanoscience KW - Carrier protein KW - Encapsulation KW - Combinatorial peptide library KW - Peptide binder KW - Vigna unguiculata KW - Augenbohne KW - Schlangenbohne KW - Pflanzenvirus KW - Plant virus KW - Upscaling KW - Commercialization KW - Reference material KW - Nanocarrier PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-572645 DO - https://doi.org/10.3390/v15030697 VL - 15 IS - 3 SP - 1 EP - 24 PB - MDPI CY - Basel, Schweiz AN - OPUS4-57264 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Beslic, D. A1 - Tscheuschner, Georg A1 - Renard, B. Y. A1 - Weller, Michael G. A1 - Muth, Thilo T1 - Comprehensive evaluation of peptide de novo sequencing tools for monoclonal antibody assembly N2 - Monoclonal antibodies are biotechnologically produced proteins with various applications in research, therapeutics and diagnostics. Their ability to recognize and bind to specific molecule structures makes them essential research tools and therapeutic agents. Sequence information of antibodies is helpful for understanding antibody–antigen interactions and ensuring their affinity and specificity. De novo protein sequencing based on mass spectrometry is a valuable method to obtain the amino acid sequence of peptides and proteins without a priori knowledge. In this study, we evaluated six recently developed de novo peptide sequencing algorithms (Novor, pNovo 3, DeepNovo, SMSNet, PointNovo and Casanovo), which were not specifically designed for antibody data. We validated their ability to identify and assemble antibody sequences on three multi-enzymatic data sets. The deep learning-based tools Casanovo and PointNovo showed an increased peptide recall across different enzymes and data sets compared with spectrum-graph-based approaches. We evaluated different error types of de novo peptide sequencing tools and their performance for different numbers of missing cleavage sites, noisy spectra and peptides of various lengths. We achieved a sequence coverage of 97.69–99.53% on the light chains of three different antibody data sets using the de Bruijn assembler ALPS and the predictions from Casanovo. However, low sequence coverage and accuracy on the heavy chains demonstrate that complete de novo protein sequencing remains a challenging issue in proteomics that requires improved de novo error correction, alternative digestion strategies and hybrid approaches such as homology search to achieve high accuracy on long protein sequences. KW - De novo peptide sequencing KW - Bioinformatics KW - Benchmarking study KW - Monoclonal antibody KW - Mass spectrometry KW - Sequence coverage KW - Light chains KW - Heavy chains KW - IgG KW - Immunoglobulins KW - Error correction KW - Sequencing algorithm KW - Preprocessing KW - Missing fragmentation sites KW - Deep learning-based tools PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-570363 DO - https://doi.org/10.1093/bib/bbac542 VL - 24 IS - 1 SP - 1 EP - 12 PB - Oxford University Press AN - OPUS4-57036 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Liu, Yanchen A1 - de Oliveira Guilherme Buzanich, Ana A1 - Montoro, Luciano A. A1 - Liu, Hao A1 - Liu, Ye A1 - Emmerling, Franziska A1 - Russo, Patrícia A. A1 - Pinna, Nicola T1 - A partially disordered crystallographic shear block structure as fast-charging negative electrode material for lithium-ion batteries N2 - A well-ordered crystalline structure is crucial in battery electrodes, as the dimensionality and connectivity of the interstitial sites inherently influence Li+ ions diffusion kinetics. Niobium tungsten oxides block structures, composed of ReO3-type blocks of specific sizes with well-defined metal sites, are promising fast-charging negative electrode materials. Structural disorder is generally detrimental to conductivity or ion transport. However, here, we report an anomalous partially disordered Nb12WO33 structure that significantly enhances Li-ion storage performance compared to the known monoclinic Nb12WO33 phase. The partially disordered phase consists of corner-shared NbO6 octahedra blocks of varied sizes, including 5×4, 4×4, and 4×3, with a disordered arrangement of distorted WO4 tetrahedra at the corners of the blocks. This structural arrangement is robust during lithiation/delithiation, exhibiting minor local structure changes during cycling. It enables accelerated Li-ion migration, resulting in promising fast-charging performance, namely, 62.5 % and 44.7 % capacity retention at 20 C and 80 C, respectively. This study highlights the benefits of introducing disorder into niobium tungsten oxide shear structures, through the establishment of clear structure-performance correlations, offering guidelines for designing materials with targeted properties. KW - Lithium ion batteries KW - Oxides KW - XANES KW - XRD PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-637994 DO - https://doi.org/10.1038/s41467-025-61646-9 SN - 2041-1723 VL - 16 IS - 1 SP - 1 EP - 15 PB - Springer Science and Business Media LLC AN - OPUS4-63799 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Heinekamp, Christian A1 - Roy, Arkendu A1 - Karafiludis, Stephanos A1 - Kumar, Sourabh A1 - de Oliveira Guilherme Buzanich, Ana A1 - Stawski, Tomasz M. A1 - Miliūtė, Aistė A1 - von der Au, Marcus A1 - Ahrens, Mike A1 - Braun, Thomas A1 - Emmerling, Franziska T1 - Zirconium fluoride-supported high-entropy fluoride: a catalyst for enhanced oxygen evolution reaction N2 - Extended hydrogen initiatives promote the urgency of research on water splitting technologies and, therein, oxygen evolution reaction catalysts being developed. A route to access a ZrF4 supported high-entropy fluoride catalyst using a facile sol–gel route is presented. The high-entropy character of the catalyst was confirmed by scanning transmission electron microscopy and energy dispersive X-ray spectroscopy (STEM-EDX) as well as inductively coupled plasma-mass spectrometry (ICP-MS). Additional investigations on the local structure were performed using extended X-ray absorption fine structure spectroscopy (EXAFS) and pair distribution function (PDF) analysis. The catalyst shows significant potential for oxygen evolution reaction (OER) in alkaline media with a current density of 100 mA cm−2 at approximately 1.60 V, thus outperforming benchmark materials such as IrO2, despite a significant reduction in electrochemical mass loading. A potential mechanism is suggested based on free energy calculation using DFT calculations. KW - OER KW - HEA KW - CCMAT PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-637116 DO - https://doi.org/10.1039/D4TA08664C SN - 2050-7488 VL - 13 IS - 26 SP - 20383 EP - 20393 PB - Royal Society of Chemistry (RSC) AN - OPUS4-63711 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dittmar, Stefan A1 - Weyrauch, Steffen A1 - Reemtsma, Thorsten A1 - Eisentraut, Paul A1 - Altmann, Korinna A1 - Ruhl, Aki S. A1 - Jekel, Martin T1 - Settling Velocities of Tire and Road Wear Particles: Analyzing Finely Graded Density Fractions of Samples from a Road Simulator and a Highway Tunnel N2 - The terminal settling velocity is considered the most critical parameter determining the transport of tire and road wear particles (TRWP) in aquatic environments. Nonetheless, no respective empirical data has been reported so far. In this study, particle samples from a road simulator and a highway tunnel were investigated with a validated imaging method. Different density and size fractions of both samples were measured separately, acquiring sizes and settling velocities of more than 30,000 individual particles. In addition, tire marker polymers were analyzed for each fraction via thermal extraction desorption-gas chromatography/mass spectrometry. Finally, the acquired particle data was combined according to the fractions’ estimated tire contents in order to deduce detailed probability distributions of particle size and settling velocity for the actual TRWP from both samples. Weighted by TRWP-incorporated tire mass, median diameters of 54 and 44 μm as well as median settling velocities of 0.65 and 0.22 mm/s were found for TRWP from the road simulator and highway tunnel, respectively. This study thus provides the first ever empirical data on TRWP settling velocities in water, which can be highly valuable input for modeling the environmental transport of TRWP and for dimensioning TRWP retention systems. KW - Microplastics KW - TED-GC/MS KW - Sinking velocities KW - Transport PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-635449 DO - https://doi.org/10.1021/acs.est.5c04165 SN - 0013-936X VL - 59 IS - 26 SP - 13434 EP - 13446 PB - American Chemical Society (ACS) AN - OPUS4-63544 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Das, Prasenjit A1 - Chakraborty, Gouri A1 - Yang, Jin A1 - Roeser, Jérôme A1 - Küçükkeçeci, Hüseyin A1 - Nguyen, Anh Dung A1 - Schwarze, Michael A1 - Gabriel, Jose A1 - Penschke, Christopher A1 - Du, Shengjun A1 - Weigelt, Vincent A1 - Khalil, Islam E. A1 - Schmidt, Johannes A1 - Saalfrank, Peter A1 - Oschatz, Martin A1 - Rabeah, Jabor A1 - Schomäcker, Reinhard A1 - Emmerling, Franziska A1 - Thomas, Arne T1 - The Effect of Pore Functionality in Multicomponent Covalent Organic Frameworks on Stable Long‐Term Photocatalytic H2 Production N2 - AbstractIn nature, organic molecules play a vital role in light harvesting and photosynthesis. However, regarding artificial water splitting, the research focus is primarily on inorganic semiconductors. Although organic photocatalysts have high structural variability, they tend to exhibit lower quantum efficiencies for water splitting than their inorganic counterparts. Multicomponent reactions (MCRs) offer an attractive route to introduce different functional units into covalent organic frameworks (COFs) and enable semiconducting properties and high chemical stability, creating promising materials for long‐term photocatalytic applications, such as H2 production. Herein, five highly crystalline donor‐acceptor based, 4‐substituted quinoline‐linked MCR‐COFs are presented that are prepared via the three‐component Povarov reaction. The pore functionality is varied by applying different vinyl derivatives (e.g., styrene, 2‐vinyl pyridine, 4‐vinylpyridine, 4‐vinyl imidazole, 2,3,4,5,6‐pentafluorostyrene), which has a strong influence on the obtained photocatalytic activity. Especially an imidazole‐functionalized COF displays promising photocatalytic performance due to its high surface area, crystallinity, and wettability. These properties enable it to maintain its photocatalytic activity even in a membrane support. Furthermore, such MCR‐COFs display dramatically enhanced (photo)chemical stability even after long‐term solar light irradiation and exhibit a high and steady H2 evolution for at least 15 days. KW - Sstability KW - Covalent organic frameworks KW - Pore functionality KW - Long-term H2 production KW - Multicomponent reactions PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-639787 DO - https://doi.org/10.1002/aenm.202501193 SN - 1614-6832 SP - 1 EP - 10 PB - Wiley VHC-Verlag AN - OPUS4-63978 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Go, Eun Sul A1 - Hong, Eun Ji A1 - Lee, Ji Yeong A1 - Stolar, Tomislav A1 - Peterson, Gregory I. A1 - Emmerling, Franziska A1 - Kim, Kyoungsoo A1 - Kim, Jeung Gon T1 - Insights into Mechanochemical Solid-State Ball-Milling Reaction: Monitoring Transition from Heterogeneous to Homogeneous Conditions N2 - As mechanochemical synthesis has advanced significantly, there has been intense interest in understanding the underlying mechanisms of these reactions. Given that many mechanochemical processes are conducted in the solid-state without solvation yet sometimes yield faster reactions than those in solution, we sought to address the following question: Are mechanochemical reactions homo- or heterogeneous? To investigate, we employed a model system involving the mixing and copolymerization of l-lactide (LLA) and d-lactide (DLA), monitored through powder X-ray diffraction (PXRD), nuclear magnetic resonance, and differential scanning calorimetry. In situ and ex situ PXRD analyses of the mixture of LLA and DLA showed that vibratory ball milling rapidly transformed the initially heterogeneous lactide mixture into a homogeneous phase within one min due to collisions between the balls and the jar. By varying the milling conditions, we were able to regulate the level of mixing, which subsequently influenced the copolymerization outcomes. In the solid-state ball-milling copolymerization of LLA and DLA in the presence of a catalyst and initiator, multiblock copolymers of poly(l-lactic acid) and poly(d-lactic acid) were formed within one min during the early stage of the reaction, when incomplete mixing of the monomers led to a process governed by phase heterogeneity. In contrast, prolonged polymerization promoted conditions approaching homogeneity, ultimately yielding atactic poly(lactic acid). This transition from heterogeneous to homogeneous reactions is a distinctive feature compared to conventional homogeneous reactions, potentially leading to mechano-exclusive reaction designs. KW - Mechanochemistry KW - Ball-milling KW - Homogeneous reaction KW - Heterogeneous reaction PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-638008 DO - https://doi.org/10.1021/jacsau.5c00322 SN - 2691-3704 VL - 5 IS - 6 SP - 2720 EP - 2727 PB - American Chemical Society (ACS) AN - OPUS4-63800 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Feiler, Torvid A1 - Emmerling, Franziska A1 - Bhattacharya, Biswajit T1 - Sustainable mechanochemical approach for the selective synthesis of multicomponent organic solids: real-time in situ insights N2 - Crystalline multicomponent organic solids (MOSs) such as cocrystals and ionic cocrystals hold immense potential in diverse functional applications, ranging from pharmaceuticals to optoelectronics. However, conventional solution-based crystallization methods often result in polymorphic mixtures and lack precise control over product composition. Herein, we report a comparative investigation of solution crystallization versus mechanochemical synthesis for constructing MOSs from 9-anthracenecarboxylic acid (ACA) and 4,4 '-bipyridine (BPY). Solution-based approaches consistently yielded concomitant formation of neutral cocrystal (CC) and ionic cocrystal (ICC) forms, regardless of the solvent used. The resulting multicomponent solids were comprehensively characterized using a combination of single crystal X-ray diffraction, powder X-ray diffraction, Fourier-transform infrared spectroscopy, differential thermal analysis, and thermogravimetric analysis. In contrast, mechanochemical methods, including neat grinding (without solvent) and liquid-assisted grinding (with minimum solvent), enabled selective formation of either a phase pure CC or ICC form. Less polar and nonpolar organic solvents favor the kinetic CC, while polar water promotes formation of the thermodynamically stable ICC. Time-resolved in situ powder X-ray diffraction (TRIS-PXRD) captures the dynamic evolution of solid-state phases and reveals the complete transformation of the CC into ICC under neat grinding or water-assisted conditions. This study highlights the powerful role of mechanochemistry and in situ monitoring in steering solid-state reactivity and offers a sustainable pathway for the targeted and scalable synthesis of pure multicomponent organic materials. KW - Cocrystal KW - Synchrotron X-ray powder diffraction KW - Time-resolved in situ investigation PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-641409 DO - https://doi.org/10.1039/D5CE00663E SN - 1466-8033 SP - 1 EP - 9 PB - Royal Society of Chemistry (RSC) CY - Cambridge AN - OPUS4-64140 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Schroeder, Barbara T1 - Selektive und irreversible Immobilisierung von Antikörpern N2 - Das Ziel dieser Arbeit war es, die Vernetzung (Crosslinking) zwischen Protein G und einem Antikörper so durchzuführen, dass es zu keiner Modifikation der Antigen-Bindungsstelle des Antikörpers kommt. Zudem wurde im Rahmen dieser Arbeit ein Immunoassay entwickelt, mithilfe dessen zwanzig verschiedene Crosslinker in Hinblick auf ihre Fähigkeit Protein G zu funktionalisieren, untersucht werden konnten. Es konnten fünf Reagenzien identifiziert werden, die eine Derivatisierung von Protein G sowie eine anschließende Immobilisierung des Antikörpers auf dem Protein ermöglichen. Des Weiteren wurde gezeigt, dass mithilfe dieses Verfahrens sowohl die Immunpräzipitation als auch die massenspektrometrische Identifizierung und Charakterisierung von Proteinkomplexen erleichtert und verbessert werden kann. KW - Antikörper KW - Orientierte Immobilisierung KW - Protein A KW - Protein G KW - Linker KW - Crosslinker KW - IgG KW - Immunglobulin KW - Glutaraldehyd KW - 1,3-Butadiendiepoxid KW - NHS-Iodacetamid-Crosslinker SIAB KW - Succinimidyl(4-iodacetyl)aminobenzoat (SIAB) KW - Sulfo-SIAB KW - SIAB KW - SIA KW - SBAP PY - 2017 SP - 1 EP - 172 PB - Humboldt-Universität zu Berlin CY - Berlin AN - OPUS4-54537 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Taube, Peter T1 - Development of columns based on glass monoliths for affinity chromatography N2 - The aim of this work was the preparation of a novel stationary monolithic phase for affinity chromatography and HPLC-applications. Therefore, we have chosen porous glass filters that are available with different pore sizes as raw materials to prepare monolithic columns. We purchased VitraPOR 4 (10-16 μm pore size) and VitraPOR 5 (1.0-1.6 μm pore size) monolithic glass filters. The physical properties of these glass filters were characterized. The surface area, pore size distribution and the porosity were determined using mercury intrusion porosimetry and BET. These glass filters only exhibit flow through pores and therefore show no bimodal pore size distribution in the mercury intrusion curves. Due to their low permeability, the applied filters that exhibit an inner diameter of 8.0 mm and a length of 15.0±0.1 mm could be operated at flow rates more than 10 ml/min. High flow rates are favorable for fast separation experiments. KW - Monolith KW - Affinity chromatography KW - Affinity extraction KW - Borosilicate glass KW - Sintered KW - Surface area KW - Flow rate KW - VitraPOR KW - Pressure KW - Protein A KW - Dynamic binding capacity KW - Protein A cys KW - Column regeneration KW - Performance comparison PY - 2017 SP - 1 EP - 102 PB - Humboldt-Universität zu Berlin CY - Berlin AN - OPUS4-54564 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Gabler, Mariella T1 - Development of an affinity-based method for the site-selective synthesis of antibody-drug-conjugates N2 - For the site-selective synthesis of ADCs, a variety of obstacles must be overcome. Those include designing bifunctional affinity peptides with reasonably low 𝐾𝑑-values that couple to the mAb in a site-selective manner. These peptides should also include a functional group that links the payload to the mAb under mild conditions without adversely affecting it. The bioconjugation between peptide and antibody and the linker between peptide and payload must be stable and durable to provide safety when used for medical purposes. The usage of metals and organic solvents should be minimized. Within the project, new types of functionalized affinity peptides were designed, and their affinity towards the Fc-fragment was determined. KW - Antibody drug conjugate KW - ADC KW - Human antibody KW - Peptide KW - Linker KW - Toxin KW - Payload KW - Monomethyl Auristatin E KW - MMAE KW - DM1 KW - Click chemistry KW - Copper-catalyzed KW - SDS-PAGE KW - HPLC KW - Trastuzumab KW - Herceptin KW - SPR KW - MALDI-TOF-MS KW - Mertansine KW - Site-selective bioconjugation KW - Affinity PY - 2021 SP - 1 EP - 100 PB - Humboldt-Universität zu Berlin CY - Berlin AN - OPUS4-54519 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Karafiludis, Stephanos A1 - Scoppola, E. A1 - Wolf, S.E. A1 - Kochovski, Z. A1 - Matzdorff, D. A1 - Van Driessche, A. E. S. A1 - Hövelmann, J. A1 - Emmerling, Franziska A1 - Stawski, Tomasz M. T1 - Evidence for liquid-liquid phase separation during the early stages of Mg-struvite formation N2 - The precipitation of struvite, a magnesium ammonium phosphate hexahydrate (MgNH₄PO₄ · 6H₂O) mineral, from wastewater is a promising method for recovering phosphorous. While this process is commonly used in engineered environments, our understanding of the underlying mechanisms responsible for the formation of struvite crystals remains limited. Specifically, indirect evidence suggests the involvement of an amorphous precursor and the occurrence of multi-step processes in struvite formation, which would indicate non-classical paths of nucleation and crystallization. In this study, we use synchrotron-based in situ x-ray scattering complemented by cryogenic transmission electron microscopy to obtain new insights from the earliest stages of struvite formation. The holistic scattering data captured the structure of an entire assembly in a time-resolved manner. The structural features comprise the aqueous medium, the growing struvite crystals, and any potential heterogeneities or complex entities. By analysing the scattering data, we found that the onset of crystallization causes a perturbation in the structure of the surrounding aqueous medium. This perturbation is characterized by the occurrence and evolution of Ornstein-Zernike fluctuations on a scale of about 1 nm, suggesting a non-classical nature of the system. We interpret this phenomenon as a liquid-liquid phase separation, which gives rise to the formation of the amorphous precursor phase preceding actual crystal growth of struvite. Our microscopy results confirm that the formation of Mg-struvite includes a short-lived amorphous phase, lasting >10 s. KW - Physical and theoretical chemistry KW - Non-classical crystallization KW - Struvite KW - Liquid-liquid-phase-separation KW - Nucleation KW - Crystallization KW - In-situ scattering PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-584766 DO - https://doi.org/10.1063/5.0166278 SN - 1089-7690 VL - 159 IS - 13 SP - 1 EP - 12 PB - AIP Publishing CY - Woodbury, NY AN - OPUS4-58476 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stawski, Tomasz A1 - Karafiludis, Stephanos A1 - Pimentel, Carlos A1 - Montes-Hernández, German A1 - Kochovski, Zdravko A1 - Bienert, Ralf A1 - Weimann, Karin A1 - Emmerling, Franziska A1 - Scoppola, Ernesto A1 - Van Driessche, Alexander E.S. T1 - Solution-driven processing of calcium sulfate: The mechanism of the reversible transformation of gypsum to bassanite in brines N2 - Here, we show that calcium sulfate dihydrate (gypsum) can be directly, rapidly and reversibly converted to calcium sulfate hemihydrate (bassanite) in high salinity solutions (brines). The optimum conditions for the efficient production of bassanite in a short time (<5 min) involve the use of brines with c(NaCl) > 4 M and maintaining a temperature, T > 80 °C. When the solution containing bassanite crystals is cooled down to around room temperature, eventually gypsum is formed. When the temperature is raised again to T > 80 °C, bassanite is rapidly re-precipitated. This contrasts with the better-known behaviour of the bassanite phase in low-salt environments. In low-salinity aqueous solutions, bassanite is considered to be metastable with respect to gypsum and anhydrite, and therefore gypsum-to-bassanite conversion does not occur in pure water. Interestingly, the high-salinity transformation of gypsum-to-bassanite has been reported by many authors and used in practice for several decades, although its very occurrence actually contradicts numerical thermodynamic predictions regarding solubility of calcium sulfate phases. By following the evolution of crystalline phases with in situ and time-resolved X-ray diffraction/scattering and Raman spectroscopy, we demonstrated that the phase stability in brines at elevated temperatures was inaccurately represented in the thermodynamic databases. Most notably for c(NaCl) > 4 M, and T > 80 °C gypsum becomes readily more soluble than bassanite, which induces the direct precipitation of the latter from gypsum. The fact that these transformations are controlled by the solution provides extensive opportunities for precise manipulation of crystal formation. Our experiments confirmed that bassanite remained the sole crystalline phase for many hours before reverting into gypsum. This property is extremely advantageous for practical processing and efficient crystal extraction in industrial scenarios. KW - Industrial and Manufacturing Engineering KW - Strategy and Management KW - General Environmental Science KW - Renewable Energy, Sustainability and the Environment KW - Building and Construction KW - Calcium sulfate KW - Gypsum KW - Bassanite KW - Scattering KW - Raman KW - In situ KW - Synchrotron KW - BESSY KW - MySpot PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-594698 UR - https://www.sciencedirect.com/science/article/pii/S0959652624004591#appsec1 DO - https://doi.org/10.1016/j.jclepro.2024.141012 SN - 0959-6526 VL - 440 SP - 1 EP - 12 PB - Elsevier B.V. AN - OPUS4-59469 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Edzards, Joshua A1 - Saßnick, Holger-Dietrich A1 - de Oliveira Guilherme Buzanich, Ana A1 - Valencia, Ana M. A1 - Emmerling, Franziska A1 - Beyer, Sebastian A1 - Cocchi, Caterina T1 - Effects of Ligand Substituents on the Character of Zn-Coordination in Zeolitic Imidazolate Frameworks N2 - Due to their favorable properties and high porosity, zeolitic imidazolate frameworks (ZIFs) have recently received much limelight for key technologies such as energy storage, optoelectronics, sensorics, and catalysis. Despite widespread interest in these materials, fundamental questions regarding the zinc coordination environment remain poorly understood. By focusing on zinc(II)2-methylimidazolate (ZIF-8) and its tetrahedrally coordinated analogues with Br-, Cl-, and H-substitution in the 2-ring position, we aim to clarify how variations in the local environment of Zn impact the charge distribution and the electronic properties of these materials. Our results from densityfunctional theory confirm the presence of a Zn coordinative bond with a large polarization that is quantitatively affected by different substituents on the organic ligand. Moreover, our findings suggest that the variations in the Zn coordination induced by the functionalization have a negligible effect on the electronic structure of the considered compounds. On the other hand, halogen terminations of the ligands lead to distinct electronic contributions in the vicinity of the frontier region which ultimately reduce the band gap size by a few hundred millielectron volts. Experimental results obtained from X-ray absorption spectroscopy (Zn K-edge) confirm the trends predicted by theory and, together with them, contribute to a better understanding of the structure−property relationships that are needed to tailor ZIFs for target applications. KW - Surfaces KW - Physical and Theoretical Chemistry KW - General Energy KW - Electronic KW - Coatings and Films KW - Optical and Magnetic Materials PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-589117 DO - https://doi.org/10.1021/acs.jpcc.3c06054 SN - 1932-7447 VL - 127 IS - 43 SP - 21456 EP - 21464 PB - American Chemical Society (ACS) AN - OPUS4-58911 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zuffa, Caterina A1 - Cappuccino, Chiara A1 - Casali, Lucia A1 - Emmerling, Franziska A1 - Maini, Lucia T1 - Liquid reagents are not enough for liquid assisted grinding in the synthesis of [(AgBr)(n-pica)]n N2 - This study investigates the mechanochemical reactions between AgBr 3-picolylamine and 4-picolylamine. The use of different stoichiometry ratios of the reagents allows [(AgBr)(n-pica)]n and [(AgBr)2(n-pica)]n to be obtained, and we report the new structures of [(AgBr)2(3-pica)]n and [(AgBr)2(4-pica)]n which are characterized by the presence of the following: (a) infinite inorganic chains, (b) silver atom coordinated only by bromide atoms and (c) argentophilic interactions. Furthermore, we studied the interconversion of [(AgBr)(n-pica)]n/[(AgBr)2(n-pica)]n by mechanochemical and thermal properties. The in situ experiments suggest that [(AgBr)(3-pica)]n is kinetically favoured while [(AgBr)2(3-pica)]n is converted into [(AgBr)(3-pica)]n only with a high excess of the ligand. Finally, the liquid nature of the ligands is not sufficient to assist the grinding process, and the complete reaction is observed with the addition of a small quantity of acetonitrile. KW - Mechanochemistry KW - Complex PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-594755 DO - https://doi.org/10.1039/d3cp04791a SN - 1463-9076 SP - 1 EP - 10 PB - Royal Society of Chemistry (RSC) AN - OPUS4-59475 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Scheurrell, Kerstin A1 - B. Martins, Inês C. A1 - Murray, Claire A1 - Emmerling, Franziska T1 - Exploring the role of solvent polarity in mechanochemical Knoevenagel condensation: in situ investigation and isolation of reaction intermediates N2 - Mechanochemistry has proven to be a highly effective method for the synthesis of organic compounds. We studied the kinetics of the catalyst-free Knoevenagel reaction between 4-nitrobenzaldehyde and malononitrile, activated and driven by ball milling. The reaction was investigated in the absence of solvents (neat grinding) and in the presence of solvents with different polarities (liquid-assisted grinding). The reaction was monitored using time-resolved in situ Raman spectroscopy and powder X-ray diffraction (PXRD). Our results indicate a direct relationship between solvent polarity and reaction kinetics, with higher solvent polarity leading to faster product (2-(4-nitrobenzylidone)malononitrile) formation. For the first time, we were able to isolate and determine the structure of an intermediate 2-(hydroxy(4-nitrophenyl)methyl)malononitrile based on PXRD data. KW - Physical and Theoretical Chemistry KW - General Physics and Astronomy PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-588071 DO - https://doi.org/10.1039/D3CP02883F SN - 1463-9076 VL - 25 IS - 35 SP - 23637 EP - 23644 PB - Royal Society of Chemistry (RSC) AN - OPUS4-58807 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Peters, Stefan A1 - Kunkel, Benny A1 - Cakir, Cafer Tufan A1 - Kabelitz, Anke A1 - Witte, Steffen A1 - Bernstein, Thomas A1 - Bartling, Stephan A1 - Radtke, Martin A1 - Emmerling, Franziska A1 - Abdel-Mageed, Ali Mohamed A1 - Wohlrab, Sebastian A1 - de Oliveira Guilherme Buzanich, Ana T1 - Time-, space- and energy-resolved in situ characterization of catalysts by X-ray absorption spectroscopy N2 - A novel setup for dispersive X-ray absorption spectroscopy (XAS) with simultaneous resolution of space, time and energy for in situ characterization of solid materials is demonstrated. KW - Dispersive XAS KW - Catalysis KW - In situ KW - Structure analysis PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-584924 DO - https://doi.org/10.1039/d3cc03277a SN - 1359-7345 SP - 1 EP - 4 PB - Royal Society of Chemistry (RSC) AN - OPUS4-58492 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Heinekamp, Christian A1 - Kneiske, Sönke A1 - de Oliveira Guilherme Buzanich, Ana A1 - Ahrens, Mike A1 - Braun, Thomas A1 - Emmerling, Franziska T1 - A fluorolytic sol-gel route to access an amorphous Zr fluoride catalyst: A useful tool for C-F bond activation N2 - A route to a ZrF4 catalyst active in room temperature Friedel–Crafts and dehydrofluorination reactions was developed via a fluorolytic sol–gel route, which was followed by a postfluorination step using a stream of CHClF2. The behaviour of different Zr(IV) precursors in a sol–gel reaction with anhydrous isopropanol/HF solution was investigated. The subsequent post-fluorination step was optimised in its temperature ramp and confirmed the necessity of a fluorination of the generated xerogels to obtain catalytic activity. The process is discussed in the context of the analysis of the materials using Brunauer–Emmett–Teller analysis (BET), powder X-ray diffraction (XRD), infrared spectroscopy (IR), thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). The local structure of the amorphous catalyst was elucidated by extended X-ray absorption fine structure spectroscopy (EXAFS). KW - Catalysis KW - Heterogeneous catalysis KW - C-F bond activation KW - Postfluorination PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-593433 DO - https://doi.org/10.1039/D3CY01439H SN - 2044-4761 SP - 1 EP - 8 PB - Royal Society of Chemistry (RSC) AN - OPUS4-59343 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Oberleitner, Lidia T1 - Immunochemical determination of caffeine and carbamazepine in complex matrices using fluorescence polarization N2 - Pharmacologically active compounds are omnipresent in contemporary daily life, in our food and in our environment. The fast and easy quantification of those substances is becoming a subject of global importance. The fluorescence polarization immunoassay (FPIA) is a homogeneous mix-and-read format and a suitable tool for this purpose that offers a high sample throughput. Yet, the applicability to complex matrices can be limited by possible interaction of matrix compounds with antibodies or tracer. Caffeine is one of the most frequently consumed pharmacologically active compounds and is present in a large variety of consumer products, including beverages and cosmetics. Adverse health effects of high caffeine concentrations especially for pregnant women are under discussion. Therefore, and due to legal regulations, caffeine should be monitored. Automated FPIA measurements enabled the precise and accurate quantification of caffeine in beverages and cosmetics within 2 min. Samples could be highly diluted before analysis due to high assay sensitivity in the low μg/L range. Therefore, no matrix effects were observed. The antiepileptic drug carbamazepine (CBZ) is discussed as a marker for the elimination efficiency of wastewater treatment plants and the dispersion of their respective effluents in surface water. The development of a FPIA for CBZ included the synthesis and evaluation of different tracers. Using the optimum tracer CBZ-triglycine-5-(aminoacetamido) fluorescein, CBZ concentrations in surface waters could be measured on different platforms: one sample within 4 min in tubes or 24 samples within 20 min on microtiter plates (MTPs). For this study, a commercially available antibody was used, which led to overestimations with recovery rates up to 140% due to high cross-reactivities towards CBZ metabolites and other pharmaceuticals. For more accurate CBZ determination, a new monoclonal antibody was produced. In this attempt, methods for improving the monitoring during the production process were successfully applied, including feces screening and cell culture supernatant screening with FPIA. The new monoclonal antibody is highly specific for CBZ and showed mostly negligible cross-reactivities towards environmentally relevant compounds. Measurements at non-equilibrium state improved the sensitivity and selectivity of the developed FPIA due to slow binding kinetics of the new antibody. Additionally, this measure enables for CBZ determination over a measurement range of almost three orders of magnitude. The comprehensively characterized antibody was successfully applied for the development of sensitive homogeneous and heterogeneous immunoassays. The new antibody made the development of an on-site measurement system for the determination of CBZ in wastewater possible. After comprehensive optimization, this automated FPIA platform allows the precise quantification of CBZ in wastewater samples only pre-treated by filtration within 16 min. Recovery rates of 61 to 104% were observed. Measurements in the low μg/L range are possible without the application of tedious sample preparation techniques. Different FPIA platforms including MTPs, cuvettes and tubes were successfully applied. For the choice of the right format, the application field should be considered, e.g. desired sample throughput, usage for optimization or characterization of antibodies or if a set-up for routine measurements is sought for. For high sample throughput and optimization, FPIA performance on MTPs is advantageous. The best results for the application to real samples were obtained using kinetic FP measurements in cuvettes. T3 - BAM Dissertationsreihe - 154 KW - Antibody KW - Coffee KW - ELISA KW - Fluorophore tracer KW - Wastewater PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-392506 SN - 978-3-9818270-2-6 SN - 1613-4249 VL - 154 SP - 1 EP - 124 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-39250 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Costa, Elena A1 - Climent Terol, Estela A1 - Gawlitza, Kornelia A1 - Wan, Wei A1 - Weller, Michael G. A1 - Rurack, Knut T1 - Optimization of analytical assay performance of antibody-gated indicator-releasing mesoporous silica particles N2 - Antibody-gated indicator delivery (gAID) systems based on mesoporous silica nano- and microparticle scaffolds are a promising class of materials for the sensitive chemical detection of small-molecule analytes in simple test formats such as lateral flow assays (LFAs) or microfluidic chips. Their architecture is reminiscent of drug delivery systems, only that reporter molecules instead of drugs are stored in the voids of a porous host particle. In addition, the pores are closed with macromolecular “caps” through a tailored “gatekeeping” recognition chemistry so that the caps are opened when an analyte has reacted with a “gatekeeper”. The subsequent uncapping leads to a release of a large number of indicator molecules, endowing the system with signal amplification features. Particular benefits of such systems are their modularity and adaptability. With the example of the immunochemical detection of type-I pyrethroids by fluorescent dye-releasing gAID systems, the influence of several tuning modes on the optimisation of such hybrid sensory materials is introduced here. In particular, different mesoporous silica supports (from nano- and microparticles to platelets and short fibres), different functionalisation routes and different loading sequences were assessed. The materials’ performances were evaluated by studying their temporal response behaviour and detection sensitivity, including the tightness of pore closure (through the amount of blank release in the absence of analyte) and the release kinetics. Our results indicate that the better the paratope-accommodating Fab region of the antibody “cap” fits into the host material's pore opening, the better the closing/opening mechanism can be controlled. Because such materials are well-suited for LFAs, performance assessment included a test-strip format besides conventional assays in suspension. In combination with dyes as indicators and smartphones for read-out, simple analytical tests for use by untrained personnel directly at a point-of-need such as an aeroplane cabin can be devised, allowing for sensitivities down to the μg kg−1 range in <5 min with case-required selectivities. KW - Antibody-gated indicator delivery KW - Lateral flow assay KW - SBA-15 KW - SBA-16 KW - Type-I pyrethroids KW - Phenothrin KW - Permethrin KW - Etofenprox KW - Amplification KW - Biosensors KW - Immunoassays KW - Mesoporous particles KW - Optical detection PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-517053 DO - https://doi.org/10.1039/d0tb00371a VL - 8 IS - 22 SP - 4950 EP - 4961 PB - Royal Society of Chemistry AN - OPUS4-51705 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Paul, Sagar A1 - Dolai, Malay A1 - Nanda Goswami, Juli A1 - Bhattacharya, Biswajit A1 - Emmerling, Franziska A1 - Drew, Michael G. B. A1 - Chattopadhyay, Shouvik A1 - Sarkar, Rabi Sankar A1 - Sunil, Appu A1 - Novitchi, Ghenadie A1 - Moreno-Pineda, Eufemio A1 - Wernsdorfer, Wolfgang T1 - From strong to weak interaction: Reconciling SQUID and μSQUID-EPR data in anomalous Co(ii) dimers N2 - Magnetic molecules have been proposed as scaffolds for novel quantum technologies, ranging from quantum sensing and quantum memory to multilevel quantum bits (qudits) and fault-tolerant quantum computation. Integration of magnetic molecules into cutting-edge applications hinges on a deep understanding and tunability of their spin states. To date, the strategic manipulation of the local environment of the ion and careful selection of the magnetic core have enabled the desired tunability and scalability of the spin states. For such goals, however, extracting the anisotropic parameters that dictate the characteristics of the Spin Hamiltonian is challenging, especially for molecules consisting of multiple magnetic cores. We address these challenges by studying two cobalt(II) dinuclear systems, complicated by inherent spin–orbit coupling. We explore the magnetic properties of these systems in two temperature regimes: (i) at sub-Kelvin temperatures employing single crystals at 30 mK using a unique μSQUID-EPR technique that examines the microwave absorption peaks in the magnetisation data and their variation with field angle and frequency; and (ii) in bulk employing convectional SQUID magnetometry above 2 K i.e., χMT(T) and M(H). Unexpectedly, sub-Kelvin temperature investigations reveal a negligible interaction, whereas the SQUID data reveal a much stronger interaction between the Co(II) ions. An understanding of these data is developed based on a strong coupling model and the coupling of two moieties with a spin-effective ground state. KW - cOBALT(II)-complex KW - In situ complex formation KW - Magnetic property KW - Crystal structure PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-641421 DO - https://doi.org/10.1039/D5QI01387A SN - 2052-1553 SP - 1 EP - 13 PB - Royal Society of Chemistry (RSC) CY - Cambridge AN - OPUS4-64142 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mishra, Rajesh K. A1 - Minussi, F.B. A1 - Kumari, Priyanka A1 - Shahi, Rohit R. A1 - Yadav, R.P. A1 - Emmerling, Franziska A1 - Araújo, E.B. T1 - Effect of sintering temperature on structural, microstructural, and dielectric properties of (Co0.2Fe0.2Ni0.2Al0.2Ti0.2)3O4 multi-cations high entropy oxides N2 - The study reports the effect of sintering temperature on structural, microstructural, and dielectric properties of (Co0.2Fe0.2Ni0.2Al0.2Ti0.2)3O4 spinel high-entropy oxides (HEOs) synthesized through the solid-state mechanochemistry method. The sintering of the ceramic powders was accomplished at three different temperatures (1000 ◦C, 1100 ◦C, and 1250 ◦C), followed by air quenching. XRD analysis along with Le-Bail refinement confirms that 1100 ◦C and 1250 ◦C sintered oxides comprised of a single cubic spinel phase (Fd3m), while 1000 ◦C sintered oxide contains constituent oxides and a spinel phase. The phase formation of oxides sintered at 1100 ◦C and 1250 ◦C has also been confirmed by Raman spectroscopic analysis. Microstructural analysis revealed that the aggregated particle size increases with the rise in sintering temperature. With the change in sintering temperature, the dielectric behavior of the ceramic changed extensively. The 1100 ◦C sintered ceramic exhibits high frequency-dependent behavior, whereas the 1250 ◦C sintered ceramic yields low frequency-dependent behavior. The 1250 ◦C sintered HEO exhibits low-loss tangent (tan δ = 0.01) with higher dielectric permittivity (εʹ = 44) at high frequency (1 MHz) compared to the 1100 ◦C sintered ceramic and many other conventional dielectrics. Fractal concept and impedance analysis have been employed to correlate the microstructure-dielectric property relation of (Co0.2Fe0.2Ni0.2Al0.2Ti0.2)3O4 spinel HEOs. The found Hurst exponent values for both different temperature-sintered HEOs are less than 0.5, indicating the anti-persistent behavior. This signifies that the height variations at neighboring pixels are negatively correlated. The present work is of fundamental importance in employing fractal analysis for the first time on spinel HEOs and correlating their properties. It also shows that processing conditions can effectively tailor the dielectric properties of the materials. KW - Multi-cations high entropy oxide KW - Mechanochemistry KW - Spinel structure KW - Fractal and impedance spectroscopic analysis PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-647584 DO - https://doi.org/10.1016/j.ceramint.2025.09.256 SN - 0272-8842 VL - 51 IS - 27 SP - 55341 EP - 55354 PB - Elsevier Ltd. AN - OPUS4-64758 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Karafiludis, Stephanos A1 - Standl, Jacob A1 - Ryll, Tom W. A1 - Schwab, Alexander A1 - Prinz, Carsten A1 - Wolf, Jakob B. A1 - Kruschwitz, Sabine A1 - Emmerling, Franziska A1 - Völker, Christoph A1 - Stawski, Tomasz M. T1 - High-Entropy Phosphate Synthesis: Advancements through Automation and Sequential Learning Optimization N2 - Transition metal phosphates (TMPs) are extensively explored for electrochemical and catalytical applications due to their structural versatility and chemical stability. Within this material class, novel high-entropy metal phosphates (HEMPs)─containing multiple transition metals combined into a single-phase structure─are particularly promising, as their compositional complexity can significantly enhance functional properties. However, the discovery of suitable HEMP compositions is hindered by the vast compositional design space and complex or very specific synthesis conditions. Here, we present a data-driven strategy combining automated wet-chemical synthesis with a Sequential Learning App for Materials Discovery (SLAMD) framework (Random Forest regression model) to efficiently explore and optimize HEMP compositions. Using a limited set of initial experiments, we identified multimetal compositions in a single-phase crystalline solid. The model successfully predicted a novel Co0.3Ni0.3Fe0.2Cd0.1Mn0.1 phosphate octahydrate phase, validated experimentally, demonstrating the effectiveness of the machine learning approach. This work highlights the potential of integrating automated synthesis platforms with data-driven algorithms to accelerate the discovery of high-entropy materials, offering an efficient design pathway to advanced functional materials. KW - Metal phosphates KW - High entropy KW - Sequential learning KW - Automated synthesis KW - MAP KW - Random forest KW - Machine learning PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-641554 DO - https://doi.org/10.1021/acs.cgd.5c00549 SN - 1528-7483 VL - 25 IS - 19 SP - 7989 EP - 8001 PB - American Chemical Society (ACS) CY - Washington, DC AN - OPUS4-64155 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Batteas, James A1 - Blank, Kerstin G. A1 - Colacino, Evelina A1 - Emmerling, Franziska A1 - Friščić, Tomislav A1 - Mack, James A1 - Moore, Jeffrey A1 - Rivas, Maria Elena A1 - Tysoe, Wilfred T1 - Moving mechanochemistry forward N2 - Arguably mechanochemistry is one of the oldest, and at the same time one of the newest, areas of chemistry. One of the oldest, because it has been theorized that early hominids were able to develop rapidly due to their ability to heat and mechanically process their food to make it easier to digest. Old, because the ancient Greeks knew that mechanically activating stones (consisting of cinnabar) with vinegar in a copper pestle and mortar caused them to convert into mercury. We might be forgiven for thinking that this could have led our alchemical forbears to wonder if there were other stones that might also be persuaded to convert into gold. Early chemical luminaries such as Michael Faraday and Wilhelm Röntgen dabbled in mechanochemistry. However, in the late 19th and early 20th centuries, the field developed separately in many areas. Perhaps most significantly, synthetic chemists realized that reactions could be carried out with surprisingly high yields and selectivities by shaking them in a ball mill, and that they could even make novel compounds that their colleagues just using heat were not able to. Physicists were mechanically rearranging atoms into new configurations (i.e., doing chemistry) using exotic means such as atomic force microscope tips and optical tweezers. Scientists and engineers studying the formation of lubricious and anti-wear films realized that they were mechanochemically formed. Biochemists found molecular motor proteins, such as myosin and kinesin, that were able to convert chemical energy into motion or, vice versa, mechanical energy into the biochemical energy storage molecule adenosine triphosphate. In 2023, this confluence of advances convinced the Royal Society of Chemistry that the time was ripe to establish a new journal dedicated to the field of mechanochemistry. It is rare that a journal has the privilege of helping to create a new sub-branch of chemistry but, having done so, it has the obligation of helping to define the field and, optimistically, suggesting how the field might develop. This editorial has two major goals. The first is to bring to the attention of the scientific community the challenges faced by the field to set people thinking about how they might contribute and, second, to form the basis for more thorough discussions in the future. The sub-topics below outline current thoughts brought forward from members of our editorial board. We lay out areas and topics here with the intent of establishing a new editorial series, which we invite the community to contribute to, and outline topics and hopefully lay out challenges, which will enable us as a community to come together to move mechanochemistry forward. KW - Mechanochemistry PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-646086 DO - https://doi.org/10.1039/d4mr90021a SN - 2976-8683 VL - 2 IS - 1 SP - 10 EP - 19 PB - Royal Society of Chemistry (RSC) AN - OPUS4-64608 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ferreira, Daniela R. A1 - Portet, Anaïs A1 - Alves, Paula C. A1 - Rijo, Patrícia A1 - Gomes, Clara S. B. A1 - Duarte, M. Teresa A1 - Halasz, Ivan A1 - Colacino, Evelina A1 - Emmerling, Franziska A1 - André, Vânia T1 - Modulating the crystalline forms of silver–sulfadiazine complexes by mechanochemistry N2 - Mechanochemical synthesis of pharmaceutical compounds has gained significant attention due to its potential to overcome traditional synthetic challenges while offering the possibility of improving the physicochemical properties of drugs. This study delves into the mechanochemical synthesis of silver sulfadiazine (AgSD) coordination compounds, obtained under different mechanochemical stress and processing conditions. The aim of this work was to investigate the influence of mechanochemical conditions on the selectivity in the preparation of AgSD coordination compounds. Through a series of experiments, we demonstrate the successful synthesis of two different AgSD coordination networks, using high-energy ball milling. By strategically manipulating the starting materials and milling parameters — including milling time, milling frequency, type of mechanical stress (as determined by different milling devices), and the presence of co-milling agents — we were able to control the product outcome. As a result, we achieved two different forms of silver-sulfadiazine metal frameworks, one of which was not previously disclosed. The crystal structure of the new form, obtained from high resolution PXRD synchrotron data, was compared with the previously known structure of a silver sulfadiazine compound. The in-depth antimicrobial activity systematic study of these AgSD forms on the generic systems showed increased antibacterial activity when compared to sulfadiazine. This research sheds light on the mechanochemical synthesis of silver sulfadiazine complexes. The obtained knowledge may guide the development of novel synthetic strategies for other drug molecules, leading to improved drug performance, stability, and therapeutic outcomes. KW - Mechanochemistry KW - Structure solution PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-646099 DO - https://doi.org/10.1039/d5ce00572h SN - 1466-8033 SP - 1 EP - 12 PB - Royal Society of Chemistry (RSC) AN - OPUS4-64609 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rodríguez-Sánchez, Noelia A1 - Prinz, Carsten A1 - Bienert, Ralf A1 - Ballesteros, Menta A1 - Ruiz Salvador, A. Rabdel A1 - Bhattacharya, Biswajit A1 - Emmerling, Franziska T1 - Mechanochemical ZIF-9 formation: in situ analysis and photocatalytic enhancement evaluation N2 - Efficient treatment of persistent pollutants in wastewater is crucial for sustainable water management and environmental protection. This study addresses this challenge by investigating the mechanochemical synthesis and photocatalytic performance of ZIF-9, a cobalt-based zeolitic imidazolate framework. Using synchrotron-based powder X-ray diffraction, we provide real-time insights into the formation dynamics of ZIF-9 during mechanosynthesis. Our results show that mechanochemically synthesised ZIF-9 exhibits superior photocatalytic activity compared to its solvothermally prepared counterpart, achieving a 2-fold increase in methylene blue degradation rate. This research not only advances our understanding of the synthesis and properties of ZIF-9, but also demonstrates the potential of mechanochemical approaches in the development of high-performance, sustainably produced materials for water treatment and other environmental applications. KW - MOFs KW - ZIF KW - Time-resolved in situ investigation KW - Photocatalysis synchrotron X-ray powder diffraction PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-641416 DO - https://doi.org/10.1039/D4MR00114A SN - 2976-8683 VL - 2 IS - 1 SP - 116 EP - 126 PB - Royal Society of Chemistry (RSC) CY - Cambridge AN - OPUS4-64141 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lopes, Chrystal A1 - Casali, Lucia A1 - Emmerling, Franziska A1 - Leyssens, Tom A1 - Dupray, Valérie A1 - Brandel, Clement A1 - Cartigny, Yohann T1 - Efficient racemization of the pharmaceutical compound Levetiracetam using solvent-free mechanochemistry N2 - We present the racemization of an active pharmaceutical ingredient Levetiracetam using a novel approach. We demonstrate the design of a 100% solvent-free process that proceeds by high energy milling inside a regular mixer mill. The kinetics of the racemization process is drastically improved compared to the solution-based approach and illustrates the tremendous potential of mechanochemistry. In this study, we highlight the importance of mixing efficiency regarding data reproducibility, and we show, in particular, that water contamination has a negative impact on the reaction rate. Moreover, in situ X-ray diffraction gives us first insights into the mechanisms involved in the solid state during the mechanochemical racemization process. KW - Mechanochemistry PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-646108 DO - https://doi.org/10.1039/d4mr00103f SN - 2976-8683 VL - 2 IS - 1 SP - 83 EP - 90 PB - Royal Society of Chemistry (RSC) AN - OPUS4-64610 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Macchietti, Laura A1 - Casali, Lucia A1 - Emmerling, Franziska A1 - Braga, Dario A1 - Grepioni, Fabrizia T1 - Deriving kinetic insights from mechanochemically synthesized compounds using multivariate analysis (MCR-ALS) of powder X-ray diffraction data N2 - Kinetics information on the progress of the mechanochemical reactions is key to their understanding and subsequent scale-up. For crystalline materials, the most robust and tested method for obtaining kinetic data is the Quantitative Phase Analysis (QPA) via Rietveld refinement. In this work, we tested the feasibility of the Multivariate Curve Resolution-Alternating Least Squares (MCR-ALS) method on powder X-ray diffraction (PXRD) data of mechanochemical processes by studying the system theophylline (TP) and malonic acid (MA) in a 1 : 1 stoichiometric ratio at different milling conditions. We have highlighted the strengths and weaknesses of the MCR-ALS method, and we demonstrated why it may be an alternative route to obtain quantitative information on mechanochemical kinetics. KW - Mechanochemistry PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-646115 DO - https://doi.org/10.1039/d3mr00013c SN - 2976-8683 VL - 1 IS - 1 SP - 106 EP - 115 PB - Royal Society of Chemistry (RSC) AN - OPUS4-64611 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pavlidis, Sotirios A1 - Teutloff, Christian A1 - de Oliveira Guilherme Buzanich, Ana A1 - Krause, Konstantin B. A1 - Emmerling, Franziska A1 - Bittl, Robert A1 - Abbenseth, Josh T1 - A Crystalline Bismuth(II) Radical Anion: Synthesis, Characterization, and Reactivity N2 - AbstractWe report the synthesis of a planarized tris‐amidobismuthane supported by a rigid, bulky NNN pincer ligand, which enforces a T‐shaped geometry at the bismuth center. The Bi(NNN) complex features a low‐lying LUMO with distinct Bi(6p) orbital character as shown by DFT calculations. Cyclic voltammetry reveals a fully reversible one‐electron reduction at E1/2 = –1.85 V versus Fc0/+ in THF. Chemical reduction with KC8 in the presence of 4,7,13,16,21,24‐hexaoxa‐1,10‐diazabicyclo[8.8.8]hexacosane (222‐crypt) enables the isolation of an unprecedented Bi(II) radical anion in high isolated yields. Multi‐frequency EPR, X‐ray absorption spectroscopy and SQUID magnetometry complemented by theoretical calculations confirm localization of the unpaired electron on the bismuth center. Preliminary reactivity studies display radical reactivity as shown by single‐electron transfer chemistry and radical coupling reactions. KW - Bi(III) PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-644143 DO - https://doi.org/10.1002/anie.202515545 SN - 1433-7851 VL - 64 IS - 49 SP - 1 EP - 6 PB - Wiley VHC-Verlag AN - OPUS4-64414 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chapartegui-Arias, Ander A1 - Raysyan, A. A1 - Belenguer, A. M. A1 - Jaeger, Carsten A1 - Tchipilov, Teodor A1 - Prinz, Carsten A1 - Abad Andrade, Carlos Enrique A1 - Beyer, S. A1 - Schneider, Rudolf A1 - Emmerling, Franziska T1 - Tailored mobility in a zeolite imidazolate framework (ZIF) antibody conjugate N2 - Zeolitic imidazolate framework (ZIF) hybrid fluorescent nanoparticles and ZIF antibody conjugates have been synthesized, characterized, and employed in lateral-flow immunoassay (LFIA). The bright fluorescence of the conjugates and the possibility to tailor their mobility gives a huge potential for diagnostic assays. An enzyme-linked immunosorbent assay (ELISA) with horseradish peroxidase (HRP) as label, proved the integrity, stability, and dispersibility of the antibody conjugates, LC-MS/MS provided evidence that a covalent link was established between these metal-organic frameworks and lysine residues in IgG antibodies. KW - ZIF KW - ELISA PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-532096 DO - https://doi.org/10.1002/chem.202100803 SN - 0947-6539 SN - 1521-3765 VL - 27 IS - 36 SP - 9414 EP - 9421 PB - Wiley-VCH CY - Weinheim AN - OPUS4-53209 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Casali, L. A1 - Broll, V. A1 - Ciurili, S. A1 - Braga, D. A1 - Emmerling, Franziska A1 - Gepioni, F. T1 - Facilitating Nitrification Inhibition through Green, Mechanochemical Synthesis of a Novel Nitrapyrin Complex N2 - Nitrapyrin (NP) is applied to cultivated soils to inhibit the enzymatic activity of ammonia monooxygenase (AMO), but its poor aqueous solubility and high volatility severely limit its application. β-Cyclodextrin (β-CD) is commonly used to form inclusion complexes with hydrophobic molecules, improving water solubility and stability upon complexation. Here we report on the mechanochemical synthesis of the inclusion complex β-CD·NP, characterized via a combination of solid-state techniques, including exsitu and in situ X-ray diffraction, Raman and NMR spectroscopies, transmission electron microscopy, and energy dispersive X-ray spectroscopy. The pure inhibitor NP was also structurally characterized. The β-CD·NP complex presents improved solubility and thermal stability, and still inhibits the enzymatic activity of AMO with high efficacy. All results indicate that the inclusion of NP into β-CD represents a viable route for the preparation of a novel class of inhibitors, with improved properties related to stability, water solubility, and good inhibition activity. KW - Mechanochemistry KW - Nitrification PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-537154 DO - https://doi.org/10.1021/acs.cgd.1c00681 SN - 1528-7505 VL - 21 IS - 10 SP - 5792 EP - 5799 PB - ACS Publications AN - OPUS4-53715 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Heilmann, Maria A1 - Prinz, Carsten A1 - Bienert, Ralf A1 - Wendt, R. A1 - Kunkel, B. A1 - Radnik, Jörg A1 - Hoell, A. A1 - Wohlrab, S. A1 - de Oliveira Guilherme Buzanich, Ana A1 - Emmerling, Franziska T1 - Size-Tunable Ni–Cu Core–Shell Nanoparticles—Structure, Composition, and Catalytic Activity for the Reverse Water–Gas Shift Reaction N2 - A facile and efficient methodology is described for the solvothermal synthesis of size-tunable, stable, and uniform NiCu core–shell nanoparticles (NPs) for application in catalysis. The diameter of the NPs is tuned in a range from 6 nm to 30 nm and to adjust the Ni:Cu ratio from 30:1 to 1:1. Furthermore, the influence of different reaction parameters on the final NPs is studied. The NPs are structurally characterized by a method combination of transmission electron microscopy, anomalous small-angle X-ray scattering, X-ray absorption fine structure, and X-ray photoelectron spectroscopy. Using these analytical methods, it is possible to elucidate a core–shell–shell structure of all particles and their chemical composition. In all cases, a depletion from the core to the shell is observed, with the core consisting of NiCu alloy, surrounded by an inner Ni-rich shell and an outer NiO shell. The SiO2-supported NiCu core–shell NPs show pronounced selectivity of >99% for CO in the catalytic reduction of CO2 to CO using hydrogen as reactant (reverse water–gas shift reaction) independent of size and Ni:Cu ratio. KW - Nanoparticles KW - Core-shell KW - Catalysis PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-543606 DO - https://doi.org/10.1002/adem.202101308 SN - 1438-1656 SP - 1 EP - 13 PB - Wiley VCH AN - OPUS4-54360 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dudziak, Mateusz A1 - Topolniak, Ievgeniia A1 - Silbernagl, Dorothee A1 - Altmann, Korinna A1 - Sturm, Heinz T1 - Long-time behavior of surface properties of microstructures fabricated by multiphoton lithography N2 - The multiphoton lithography (MPL) technique represents the future of 3D microprinting, enabling the production of complex microscale objects with high precision. Although the MPL fabrication parameters are widely evaluated and discussed, not much attention has been given to the microscopic properties of 3D objects with respect to their surface properties and time-dependent stability. These properties are of crucial importance when it comes to the safe and durable use of these structures in biomedical applications. In this work, we investigate the surface properties of the MPL-produced SZ2080 polymeric microstructures with regard to the physical aging processes during the post-production stage. The influence of aging on the polymeric microstructures was investigated by means of Atomic Force Microscopy (AFM) and X-ray Photoelectron Spectroscopy (XPS). As a result, a time-dependent change in Young’s Modulus, plastic deformation, and adhesion and their correlation to the development in chemical composition of the surface of MPL-microstructures are evaluated. The results presented here are valuable for the application of MPL-fabricated 3D objects in general, but especially in medical technology as they give detailed information of the physical and chemical time-dependent dynamic behavior of MPL-printed surfaces and thus their suitability and performance in biological systems. KW - Multiphoton lithography KW - Additive manufacturing KW - Microfabrication KW - SZ2080 negative photo-resist KW - Young´s modulus KW - Aging KW - Surface properties KW - X-ray photoelectron spectroscopy KW - Atomic force microscopy KW - Force-distance-curve PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-542166 DO - https://doi.org/10.3390/nano11123285 SN - 2079-4991 VL - 11 IS - 12 SP - 1 EP - 12 PB - MDPI CY - Basel AN - OPUS4-54216 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Müller, Axel A1 - Altmann, Korinna A1 - Kocher, B. A1 - Braun, U. T1 - Determination of tire wear markers in soil samples and their distribution in a roadside soil N2 - Tire wear (TW) constitutes a significant source of microplastic in terrestrial ecosystems. It is known that particles emitted by roads can have an effect up to 100 m into adjacent areas. Here, we apply for the first-time thermal extraction desorption gas chromatography-mass spectrometry (TED-GC/MS) to determine TW in soil samples by detection of thermal decomposition products of styrene-butadiene rubber (SBR), without additional enrichment. Additionally, zinc contents were determined as an elemental marker for TW. Mixed soil samples were taken along three transects along a German motorway in 0.3, 2.0, and 5.0 m distance from the road. Sampling depths were 0–2, 2–5, 5–10, and 10–20 cm. Four fine fractions, 1 000–500, 500–100, 100–50, and <50 μm, were analyzed. TW contents based on SBR ranged from 155 to 15 898 mg kg−1. TW contents based on zinc were between 413 and 44 812 mg kg−1. Comparison of individual values of SBR and zinc reveals SBR as a more specific marker. Results confirm that most TW ends up in the topsoil within a 2 m distance. The sampling strategy resulted in representative data for a larger area. Standard deviations of quadruple TED-GC/MS determination of SBR were <10% for all grain size fractions. TED-GC/MS is a suitable analytical tool for determining TW in soil samples without the use of toxic chemicals, enrichment, or special sample preparation. KW - Microplastic KW - TED-GC/MS KW - Tire wear PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-543344 DO - https://doi.org/10.1016/j.chemosphere.2022.133653 VL - 294 SP - 1 EP - 8 PB - Elsevier Ltd. AN - OPUS4-54334 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yusenko, Kirill A1 - Kabelitz, Anke A1 - Schokel, Alexander A1 - Wagner, Ralf A1 - Prinz, Carsten A1 - Kemnitz, E A1 - Emmerling, Franziska A1 - Krahl, Thoralf A1 - de Oliveira Guilherme Buzanich, Ana T1 - Local Structure of Europium-Doped Luminescent Strontium Fluoride Nanoparticles: Comparative X-ray Absorption Spectroscopy and Diffraction Study N2 - Rare-earth based luminescent materials are key functional components for the rational design of light-conversion smart devices. Stable Eu3+-doped strontium fluoride (SrF2) nanoparticles were prepared at room temperature in ethylene glycol. Their luminescence depends on the Eu content and changes after heat treatment. The crystallinity of heat-treated material increases in comparison with as-synthesized samples. Particles were investigated in solution using X-ray diffraction, small-angle X-ray scattering, and X-ray spectroscopy. After heat treatment, the size of the disordered nanoparticles increases together with a change of their local structure. Interstitial fluoride ions can be localized near Eu3+ ions. Therefore, non-radiative relaxation from other mechanisms is decreased. Knowledge about the cation distribution is key information for understanding the luminescence properties of any material. KW - SrF2 KW - EXAFS KW - Eu PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-540094 DO - https://doi.org/10.1002/cnma.202100281 VL - 7 IS - 11 SP - 1221 EP - 1229 PB - Wiley Online Library AN - OPUS4-54009 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lampronti, G. A1 - Michalchuk, Adam A1 - Mazzeo, P. A1 - Belenguer, Ana A1 - Sanders, J. K. M. A1 - Bacchi, A. A1 - Emmerling, Franziska T1 - Changing the game of time resolved X-ray diffraction on the mechanochemistry playground by downsizing N2 - Time resolved in situ (TRIS) monitoring has revolutionised the study of mechanochemical transformations but has been limited by available data quality. Here we report how a combination of miniaturised grinding jars together with innovations in X-ray powder diffraction data collection and state-of-the-art analysis strategies transform the power of TRIS synchrotron mechanochemical experiments. Accurate phase compositions, comparable to those obtained by ex situ measurements, can be obtained with small sample loadings. Moreover, microstructural parameters (crystal size and microstrain) can be also determined with high confidence. This strategy applies to all chemistries, is readily implemented, and yields high-quality diffraction data even using a low energy synchrotron source. This offers a direct avenue towards the mechanochemical investigation of reactions comprising scarce, expensive, or toxic compounds. Our strategy is applied to model systems, including inorganic, metal-organic, and organic mechanosyntheses, resolves previously misinterpreted mechanisms in mechanochemical syntheses, and promises broad, new directions for mechanochemical research. KW - Mechanochemistry KW - Synchrotron radiation KW - Material synthesis PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-535932 DO - https://doi.org/10.1038/s41467-021-26264-1 SN - 2041-1723 VL - 12 IS - 1 SP - 1 EP - 9 PB - Nature Publishing Group CY - London AN - OPUS4-53593 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Feiler, Torvid A1 - Michalchuk, Adam A1 - Schröder, V. A1 - List-Kratochvil, E. A1 - Emmerling, Franziska A1 - Bhattacharya, Biswajit T1 - Elastic Flexibility in an Optically Active Naphthalidenimine-Based Single Crystal N2 - Organic single crystals that combine mechanical flexibility and optical properties are important for developing flexible optical devices, but examples of such crystals remain scarce. Both mechanical flexibility and optical activity depend on the underlying crystal packing and the nature of the intermolecular interactions present in the solid state. Hence, both properties can be expected to be tunable by small chemical modifications to the organic molecule. By incorporating a chlorine atom, a reportedly mechanically flexible crystal of (E)-1-(4-bromo-phenyl)iminomethyl-2-hydroxylnaphthalene (BPIN) produces (E)-1-(4-bromo-2-chloro-phenyl)iminomethyl-2-hydroxyl-naphthalene (BCPIN). BCPIN crystals show elastic bending similar to BPIN upon mechanical stress, but exhibit a remarkable difference in their optical properties as a result of the chemical modification to the backbone of the organic molecule. This work thus demonstrates that the optical properties and mechanical flexibility of molecular materials can, in principle, be tuned independently. KW - Elastic Crystal PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-539040 DO - https://doi.org/10.3390/cryst11111397 VL - 11 IS - 11 SP - 1397 PB - MDPI AN - OPUS4-53904 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gernhard, M. A1 - Rautenberg, Max A1 - Hörner, G. A1 - Weber, B. A1 - Emmerling, Franziska A1 - Roth, C. T1 - Mechanochemical Synthesis as a Greener Way to ProduceIron-based Oxygen Reduction Catalysts N2 - Iron-based catalysts have been reported manifold and studied as platinum group metal (PGM) free alternatives for the catalysis of the oxygen reduction reaction (ORR). However, their sustainable preparation by greener synthesis approaches is usually not discussed. In this work, we propose a new method for the sustainable preparation of such catalysts by using a mechanochemical approach, with no solvents and non-toxic chemicals. The materials obtained from low temperature carbonization (700 °C) exhibit considerable and stable catalytic performance for ORR in alkaline medium. A catalyst obtained from iron hydroxide, tryptophan, dicyandiamide, and ammonium nitrate shows the best electrocatalytic Performance with an overpotential of 921 mV vs. RHE at 0.1 mA/cm2 and an electron transfer number of 3.4. KW - PGM-free catalyst KW - Oxygen Reduction Reaction KW - AEMFC KW - Mössbauer Spectroscopy KW - Sustainable Synthesis PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-535326 DO - https://doi.org/10.1002/zaac.202100194 VL - 647 IS - 22 SP - 2080 EP - 2087 PB - Weinheim-VCH GmbH AN - OPUS4-53532 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Michalchuk, Adam A1 - Rudic, S. A1 - Pulham, C. A1 - Morrison, C. T1 - Predicting the impact sensitivity of a polymorphic high explosive: the curious case of FOX-7 N2 - The impact sensitivity (IS) of FOX-7 polymorphs is predicted by phonon up-pumping to decrease as layers of FOX-7 molecules flatten. Experimental validation proved anomalous owing to a phase transition during testing, raising questions regarding Impact sensitivity measurement and highlighting the need for models to predict IS of polymorphic energetic materials. KW - Energetic materials KW - Density functional theory KW - Inelastic Neutron Scattering Spectroscopy KW - Impact Sensitivity PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-535558 DO - https://doi.org/10.1039/d1cc03906g SN - 1364-548X VL - 57 IS - 85 SP - 11213 EP - 11216 PB - Royal Society of Chemistry AN - OPUS4-53555 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Loges, A. A1 - Scholz, G. A1 - de Sousa Amadeu, Nader A1 - Jingjing, S. A1 - Emmerling, Franziska A1 - John, T. A1 - Paulus, B. A1 - Braun, T. T1 - Studies on the local structure of the F/OH site in topaz by magic angle spinning nuclear magnetic resonance and Raman spectroscopy N2 - he mutual influence of F and OH groups in neighboring sites in topaz (Al2SiO4(F,OH)2) was investigated using magic angle spinning nuclear magnetic resonance (MAS NMR) and Raman spectroscopy. The splitting of 19F and 1H NMR signals, as well as the OH Raman band, provides evidence for hydrogen bond formation within the crystal structure. Depending on whether a given OH group has another OH group or fluoride as its neighbor, two different hydrogen bond constellations may form: either OH···O···HO or F···H···O. The proton accepting oxygen was determined to be part of the SiO4 tetrahedron using 29Si MAS NMR. Comparison of the MAS NMR data between an OH-bearing and an OH-free topaz sample confirms that the 19F signal at −130 ppm stems from F− ions that take part in H···F bonds with a distance of ∼ 2.4 Å, whereas the main signal at −135 ppm belongs to fluoride ions with no immediate OH group neighbors. The Raman OH sub-band at 3644 cm−1 stems from OH groups neighboring other OH groups, whereas the sub-band at 3650 cm−1 stems from OH groups with fluoride neighbors, which are affected by H···F bridging. The integrated intensities of these two sub-bands do not conform to the expected ratios based on probabilistic calculations from the total OH concentration. This can be explained by a difference in the polarizability of the OH bond between the different hydrogen bond constellations or partial order or unmixing of F and OH, or a combination of both. This has implications for the quantitative interpretation of Raman data on OH bonds in general and their potential use as a probe for structural (dis-)order. No indication of tetrahedrally coordinated Al was found with 27Al MAS NMR, suggesting that the investigated samples likely have nearly ideal Al/Si ratios, making them potentially useful as high-density electron microprobe reference materials for Al and Si, as well as for F. KW - Topas KW - NMR KW - XRD PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-561863 DO - https://doi.org/10.5194/ejm-34-507-2022 SN - 1617-4011 VL - 34 IS - 5 SP - 507 EP - 521 PB - Copernicus Publications CY - Göttingen AN - OPUS4-56186 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mazzeo, P. P. A1 - Prencipe, M. A1 - Feiler, Torvid A1 - Emmerling, Franziska A1 - Bacchi, A. T1 - On the mechanism of cocrystal mechanochemical reaction via low melting eutectic: A time-resolved in situ monitoring investigation N2 - Mechanochemistry has become a sustainable and attractive cost-effective synthetic technique, largely used within the frame of crystal engineering. Cocrystals, namely, crystalline compounds made of different chemical entities within the same crystal structure, are typically synthesized in bulk via mechanochemistry; however, whereas the macroscopic aspects of grinding are becoming clear, the fundamental principles that underlie mechanochemical cocrystallization at the microscopic level remain poorly understood. Time-resolved in situ (TRIS) monitoring approaches have opened the door to exceptional detail regarding mechanochemical reactions. We here report a clear example of cocrystallization between two solid coformers that proceeds through the formation of a metastable low melting binary eutectic phase. The overall cocrystallization process has been monitored by time-resolved in situ (TRIS) synchrotron X-ray powder diffraction with a customized ball milling setup, currently available at μ Spot beamline at BESSY-II, Helmholtz-Zentrum Berlin. The binary system and the low melting eutectic phase were further characterized via DSC, HSM, and VT-XRPD. KW - Mechanochemistry KW - In situ KW - Cocrystal PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-552977 DO - https://doi.org/10.1021/acs.cgd.2c00262 SN - 1528-7505 VL - 22 IS - 7 SP - 4260 EP - 4267 PB - ACS Publ. CY - Washington, DC AN - OPUS4-55297 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pakrashy, S. A1 - Mandal, P. K. A1 - Goswami, J. N. A1 - Dey, S. K. A1 - Choudhury, S. M. A1 - Bhattacharya, Biswajit A1 - Emmerling, Franziska A1 - Alasmary, F. A. A1 - Dolai, M. T1 - Bioinformatics and Network Pharmacology of the First Crystal Structured Clerodin: Anticancer and Antioxidant Potential against Human Breast Carcinoma Cell N2 - Clerodin was isolated from the medicinal plant Clerodendrum infortunatum, and CSD search showed the first crystal structure of clerodin by a single-crystal X-ray diffraction study. We checked its binding potential with target proteins by docking and conducted network pharmacology analysis, ADMET analysis, in silico pathway analysis, normal mode analysis (NMA), and cytotoxic activity studies to evaluate clerodin as a potential anticancer agent. The cell viability studies of clerodin on the human breast carcinoma cell line (MCF-7) showed toxicity on MCF-7 cells but no toxicity toward normal human lymphocyte cells (HLCs). The anticancer mechanism of clerodin was validated by its enhanced capacity to produce intracellular reactive oxygen species (ROS) and to lower the reduced glutathione content in MCF-7 cells. KW - Anticancer KW - Clerodin PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-567600 DO - https://doi.org/10.1021/acsomega.2c07173 SN - 2470-1343 VL - 7 IS - 51 SP - 48572 EP - 48582 PB - ACS Publ. CY - Washington, DC AN - OPUS4-56760 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Abusafia, A. A1 - Scheid, C. A1 - Meurer, Maren A1 - Altmann, Korinna A1 - Dittmer, U. A1 - Steinmetz, H. T1 - Microplastic sampling strategies in urban drainage systems for quantification of urban emissions based on transport pathways N2 - Tracking waterborne microplastic (MP) in urban areas is a challenging task because of the various sources and transport pathways involved. Since MP occurs in low concentrations in most wastewater and stormwater streams, large sample volumes need to be captured, prepared, and carefully analyzed. The recent research in urban areas focused mainly on MP emissions at wastewater treatment plants (WWTPs), as obvious entry points into receiving waters. However, important transport pathways under wet-weather conditions are yet not been investigated thoroughly. In addition, the lack of comprehensive and comparable sampling strategies complicated the attempts for a deeper understanding of occurrence and sources. The goal of this paper is to (i) introduce and describe sampling strategies for MP at different locations in a municipal catchment area under dry and wet-weather conditions, (ii) quantify MP emissions from the entire catchment and two other smaller ones within the bigger catchment, and (iii) compare the emissions under dry and wet-weather conditions. WWTP has a high removal rate of MP (>96%), with an estimated emission rate of 189 kg/a or 0.94 g/[population equivalents (PEQ · a)], and polyethylene (PE) as the most abundant MP. The specific dry-weather emissions at a subcatchment were ≈30 g/(PEQ · a) higher than in the influent of WWTP with 23 g/(PEQ · a). Specific wet-weather emissions from large sub-catchment with higher traffic and population densities were 1952 g/(ha · a) higher than the emissions from smaller catchment (796 g/[ha · a]) with less population and traffic. The results suggest that wet-weather transport pathways are likely responsible for 2–4 times more MP emissions into receiving waters compared to dry-weather ones due to tire abrasion entered from streets through gullies. However, more investigations of wet-weather MP need to be carried out considering additional catchment attributes and storm event characteristics. KW - Combined sewer system KW - Large volume samplers KW - Microplastic pollution KW - Separate sewer system KW - Stormwater retention tank PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-568271 DO - https://doi.org/10.1002/appl.202200056 SP - 1 EP - 12 PB - Wiley-VCH CY - Weinheim AN - OPUS4-56827 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rautenberg, Max A1 - Bhattacharya, Biswajit A1 - Witt, Julia A1 - Jain, Mohit A1 - Emmerling, Franziska T1 - In situ time-resolved monitoring of mixed-ligand metal–organic framework mechanosynthesis N2 - The mechanism of mixed-ligand metal–organic framework (MOF) formation, and the possible role of intermediate single-ligand metal complexes during mechanosynthesis, have not been explored yet. For the first time, we report here in situ real-time monitoring of the mechanochemical formation mechanism of mixed-ligand MOFs. Our results show that binary phases can act as intermediates or competing products in one-pot and stepwise synthesis. KW - Mechanochemistry KW - Metal-organic-frameworks KW - In situ X-ray diffraction KW - Mixed-ligand MOFs PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-558167 DO - https://doi.org/10.1039/D2CE00803C SP - 1 EP - 4 PB - Royal Society of Chemistry AN - OPUS4-55816 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Emmerling, Franziska A1 - Hoch, C. T1 - Laudatio Prof. Dr.-Ing. Caroline Röhr N2 - It is a laudatio on the ocations of Prof. Dr.-Ing. Caroline Röhrs 60th birthday. KW - Metal-oxides PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-561877 DO - https://doi.org/10.1002/zaac.202200159 SN - 0044-2313 VL - 648 IS - 10 SP - 1 EP - 2 PB - John Wiley & Sons, Ltd AN - OPUS4-56187 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kadri, Lena A1 - Casali, Lucia A1 - Emmerling, Franziska A1 - Tajber, Lidia T1 - Mechanochemical comparison of ball milling processes for levofloxacin amorphous polymeric systems N2 - This study aimed to investigate the amorphization capabilities of levofloxacin hemihydrate (LVXh), a fluoroquinolone drug, using a polymer excipient, Eudragit® L100 (EL100). Ball milling (BMing) was chosen as the manufacturing process and multiple mill types were utilized for comparison purposes. The product outcomes of each mill were analyzed in detail. The solid-state of the samples produced was comprehensively characterized by Powder X-ray Diffraction (PXRD), In-situ PXRD, Differential Scanning Calorimetry (DSC), Solid-State Fourier Transform Infrared Spectroscopy (FT-IR), and Dynamic Vapor Sorption (DVS). The crystallographic planes of LVXh were investigated by in-situ PXRD to disclose the presence or absence of weak crystallographic plane(s). The mechanism of LVXh:EL100 system formation was discovered as a two-step process, first involving amorphization of LVXh followed by an interaction with EL100, rather than as an instantaneous process. DVS studies of LVXh:EL100 samples showed different stability properties depending on the mill used and % LVXh present. Overall, a more sustainable approach for achieving full amorphization of the fluoroquinolone drug, LVXh, was accomplished, and advancements to the fast-growing world of pharmaceutical mechano- and tribo-chemistry were made. KW - Levofloxacin KW - Eudragit® L100 KW - Mechanochemistry KW - Phase transformation KW - In situ monitoring PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-611129 DO - https://doi.org/10.1016/j.ijpharm.2024.124652 SN - 0378-5173 VL - 665 SP - 1 EP - 16 PB - Elsevier B.V. AN - OPUS4-61112 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Baláž, Matej A1 - Birinci, Mustafa A1 - Şentürk, Kader A1 - Achimovičová, Marcela A1 - Baláž, Peter A1 - Tampubolon, Imelda Octa A1 - Stolar, Tomislav A1 - Bienert, Ralf A1 - Emmerling, Franziska A1 - Erdemoğlu, Sema A1 - Sis, Hikmet A1 - Erdemoğlu, Murat T1 - Utilizing Taguchi method and in situ X-ray powder diffraction monitoring to determine the influence of mechanical activation conditions on the physico-chemical properties and Al leachability of K-feldspar N2 - K-feldspar represents an important natural resource of potassium and aluminum. Within the framework of this study, the K-feldspar was mechanically activated in a planetary ball mill under different conditions planned according to 43 Taguchi orthogonal array experimental design. As outputs, specific surface area (SBET), median particle size (d50), amorphization degree of mineral phases , and Al recovery were used. It was found that the initial d50 value of 293 μm could be reduced to 6.7 μm and the SBET value of 4.7 m2/g could be increased up to 32.5 m2/g upon milling. Both microcline KAl3SiO8, and albite NaAl3SiO8 could be almost completely amorphized, whereas quartz SiO2 still maintained some crystallinity even under the most intensive conditions. Increasing SBET and decreasing the d50 values did not lead to a significant improvement in Al leach recovery, whereas a clear relationship between the amorphization of microcline and the recovered aluminum was found. Analysis of Variance (ANOVA) showed that increasing ball-to-powder ratio is the most beneficial for the improvement in Al recovery. In situ powder X-ray diffraction monitoring performed in an oscillation ball mill under synchrotron irradiation has shown very rapid amorphization of microcline phase at the beginning. However, amorphization of microcline was only partial after two hours of the treatment in this mill, apart from almost complete process in the planetary ball mill. In the end, regressions for the calculation of Al recovery by knowing the values of input parameters were calculated. In general, by just using mechanical activation without the subsequent roasting process that is commonly used to boost metal recoveries, it was possible to quantitatively recover aluminum from K-feldspar. KW - Mechanochemistry KW - Mechanical activation KW - Design of experiments PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-611059 DO - https://doi.org/10.1016/j.jmrt.2024.08.156 SN - 2238-7854 VL - 32 SP - 3886 EP - 3895 PB - Elsevier B.V. AN - OPUS4-61105 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Cakir, Cafer Tufan A1 - Bogoclu, Can A1 - Emmerling, Franziska A1 - Streli, Christina A1 - de Oliveira Guilherme Buzanich, Ana A1 - Radtke, Martin T1 - Machine learning for efficient grazing-exit x-ray absorption near edge structure spectroscopy analysis: Bayesian optimization approach N2 - In materials science, traditional techniques for analyzing layered structures are essential for obtaining information about local structure, electronic properties and chemical states. While valuable, these methods often require high vacuum environments and have limited depth profiling capabilities. The grazing exit x-ray absorption near-edge structure (GE-XANES) technique addresses these limitations by providing depth-resolved insight at ambient conditions, facilitating in situ material analysis without special sample preparation. However, GE-XANES is limited by long data acquisition times, which hinders its practicality for various applications. To overcome this, we have incorporated Bayesian optimization (BO) into the GE-XANES data acquisition process. This innovative approach potentially reduces measurement time by a factor of 50. We have used a standard GE-XANES experiment, which serve as reference, to validate the effectiveness and accuracy of the BO-informed experimental setup. Our results show that this optimized approach maintains data quality while significantly improving efficiency, making GE-XANES more accessible to a wider range of materials science applications. KW - Machine Learning KW - GE-XANES KW - Bayesian Optimization PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-603955 DO - https://doi.org/10.1088/2632-2153/ad4253 VL - 5 IS - 2 SP - 1 EP - 12 PB - IOP Publishing AN - OPUS4-60395 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Coburger, Peter A1 - de Oliveira Guilherme Buzanich, Ana A1 - Emmerling, Franziska A1 - Abbenseth, Josh T1 - Combining geometric constraint and redox non-innocence within an ambiphilic PBiP pincer ligand N2 - The first pincer ligand featuring a strictly T-shaped pnictogen donor moiety was synthesised. The PBiP ligand's redox activity facilitates unprecedented ambiphilic bonding of the Bi centre with transition metals through the Bi(6p) orbital. KW - EXAFS KW - Pincer Ligand KW - Group 15 metals PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-611113 DO - https://doi.org/10.1039/D4SC00197D SN - 2041-6520 SP - 1 EP - 8 PB - Royal Society of Chemistry (RSC) AN - OPUS4-61111 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schlögl, Johanna A1 - Goldammer, Ole A1 - Bader, Julia A1 - Emmerling, Franziska A1 - Riedel, Sebastian T1 - Introducing AFS ([Al(SO3F)3]x) – a thermally stable, readily available, and catalytically active solid Lewis superacid N2 - This paper introduces the thermally stable, solid Lewis superacid aluminium tris(fluorosulfate) (AFS), that is easy-to-synthesize from commercially available starting materials. Its applicability, e.g. in catalytic C–F bond activations, is shown. KW - Lewis Acid KW - C-F activation PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-601001 DO - https://doi.org/10.1039/D4SC01753F SN - 2041-6520 SP - 1 EP - 7 PB - Royal Society of Chemistry (RSC) AN - OPUS4-60100 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Das, Prasenjit A1 - Chakraborty, Gouri A1 - Friese, Nico A1 - Roeser, Jérôme A1 - Prinz, Carsten A1 - Emmerling, Franziska A1 - Schmidt, Johannes A1 - Thomas, Arne T1 - Heteropolyaromatic Covalent Organic Frameworks via One-Pot Multicomponent Reactions N2 - Multicomponent reactions (MCRs) offer a platform to create different chemical structures and linkages for highly stable covalent organic frameworks (COFs). As an illustrative example, the multicomponent Povarov reaction generates 2,4-phenylquinoline from aldehydes and amines in the presence of electron-rich alkenes. In this study, we introduce a new domino reaction to generate unprecedented 2,3-phenylquinoline COFs in the presence of epoxystyrene. This work thus presents, for the first time, structural isomeric COFs produced by multicomponent domino and Povarov reactions. Furthermore, 2,3-phenylquinolines can undergo a Scholl reaction to form extended aromatic linkages. With this approach, we synthesize two thermally and chemically stable MCR-COFs and two heteropolyaromatic COFs using both domino and in situ domino and Scholl reactions. The structure and properties of these COFs are compared with the corresponding 2,4-phenylquinoline-linked COF and imine-COF, and their activity toward benzene and cyclohexane sorption and separation is investigated. The position of the pendant phenyl groups within the COF pore plays a crucial role in facilitating the industrially important sorption and separation of benzene over cyclohexane. This study opens a new avenue to construct heteropolyaromatic COFs via MCR reactions. KW - COF PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-604038 DO - https://doi.org/10.1021/jacs.4c02551 SP - 1 EP - 9 PB - American Chemical Society (ACS) AN - OPUS4-60403 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wiesner, Yosri A1 - Hoffmann, Thomas A1 - Range, David A1 - Altmann, Korinna T1 - Microplastics in sediments of the river Rhine—A workflow for preparation and analysis of sediment samples from aquatic river systems for monitoring purposes N2 - AbstractMicroplastics (MP) can be detected in all environmental systems. Marine and terrestrial aquatic systems, especially the transported suspended solids, have often been the focus of scientific investigations in the past. Sediments of aquatic river systems, on the other hand, were often ignored due to the time‐consuming sample preparation and analysis procedures. Spectroscopic measurement methods counting particle numbers are hardly suitable as detection methods, because there are plenty of natural particles next to a small number of MP particles. Integral methods, such as thermoanalytical methods are determining the particle mass independently of the inorganic components.In this study, a workflow for sample preparation via density separation and subsequent analysis by thermal extraction desorption‐gas chromatography/mass spectrometry is presented, which leads to representative and homogeneous samples and allows fast and robust MP mass content measurements suitable for routine analysis. Polymers were identified and quantified in all samples. Polyethylene and styrene‐butadiene rubber are the dominant polymers, besides polypropylene and polystyrene. Overall, total polymer masses between 1.18 and 337.0 µg/g could be determined. Highest MP concentrations in riverbed sediment are found in sites characterized by low flow velocities in harbors and reservoirs, while MP concentrations in sandy/gravelly bed sediments with higher flow velocities are small. KW - Microplastics KW - Density separation KW - TED-GC/MS KW - NaI PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-597335 DO - https://doi.org/10.1002/appl.202200125 VL - 3 IS - 2 SP - 1 EP - 10 PB - Wiley VHC-Verlag AN - OPUS4-59733 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Seasonal microplastic concentrations along the rivers Rhine and Danube N2 - Over the last 20 years, many researchers, politicians and citizens have become increasingly aware of the growing plastic problem of our time. A lack of recycling concepts and plastic collection points as well as careless dumping lead to accumulation of plastic products in the environment. Natural weathering can cause these plastics to degrade and fractionate, meaning that microplastics (1 1,000 µm, ISO/TR 21960:2020) and nanoplastics (< 1 µm, ISO/TR 21960:2020) of various synthetic polymer materials can now be detected in all parts of the world. Whether microplastics or nanoplastics pose a toxicological hazard is being investigated in a variety of ways. Valid results are still pending. However, the EU precautionary principle applies to micro- and nanoplastics. Monitoring of microplastics is already required in the revision of the Drinking Water and Wastewater Framework Directive. Reliable monitoring of rivers can be carried out by sampling with sedimentation boxes and microplastic detection by using thermal extraction desorption gas chromatography/mass spectrometry (TED-GC/MS) in routine operation (Figure 1). The river Rhine was sampled for microplastic masses at three different sampling locations over a period of one year and in addition the Danube at randomized sampling locations The TED-GC/MS results showed that various synthetic polymers frequently produced in industry, such as polyethylene, polypropylene or polystyrene as well as the tire compound styrene-butadiene rubber were found. The work not only shows a possible workflow for monitoring concepts, but also provides information on environmentally relevant concentrations of microplastics and tire components in surface waters. This in turn is necessary for ecotoxicological studies. T2 - ESOPS CY - Berlin, Germany DA - 09.09.2024 KW - Microplastics KW - TED-GC/MS KW - Polymer 3R PY - 2024 AN - OPUS4-61016 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Atanasova, Aleksandra T1 - Herstellung und Einsatz neuartiger Trypsin-Partikel für den enzymatischen Antikörper-Verdau N2 - In dieser Arbeit wurden zwei Trypsinvarianten, der Wildtyp (wtT) und eine thermostabile Variante (tsT), rekombinant hergestellt. Die Herstellung von Proteinen in Bakterien kann zu Fehlfaltungen und Einschlusskörperchen führen, weshalb eine geeignete Faltungsstrategie notwendig ist. In dieser Arbeit konnte eine schrittweise Vorgehensweise erfolgreich angewendet werden. Nach der Ni-NTA-Aufreinigung wurde zusätzlich eine substratspezifische Benzamidin-Aufreinigung eingesetzt, um die Aktivität zu verbessern. Außerdem wurden die rekombinanten Trypsine auf Korund immobilisiert. Korund ist ein kostengünstiges Material, das nach Silanisierung und Glutaraldehyd-Kopplung für die Bindung von Proteinen geeignet gemacht wurde. Dabei konnte gezeigt werden, dass mehr wtT als tsT gebunden wurde, was sich auch in den Kopplungsdichte widerspiegelte. Die immobilisierten Enzyme wurden in Bezug auf Aktivität, Wiederverwendbarkeit, Lagerfähigkeit und Temperaturstabilität untersucht. Beide Varianten zeigten vergleichbare Leistungen, wobei tsT bei höheren Temperaturen eine etwas bessere Stabilität aufwies. Für den Antikörperverdau wurden sowohl thermische als auch chemische Denaturierungen bei verschiedenen Temperaturen ( 37 °C und 60 °C) getestet. Die Analyse mit MALDI-TOF-MS zeigte, dass gute Werte für die Sequenzabdeckung erzielt werden konnten. Besonders die chemische Denaturierung führte zu besseren Ergebnissen mit weniger Selbstverdau. Beim Vergleich mit kommerziell immobilisiertem Crude-Trypsin zeigten die rekombinanten Varianten eine höhere Spezifität und bessere Sequenzabdeckung bei gleichzeitig geringerem Selbstverdau. Die Wiederverwendbarkeit wurde durch fünf Verdauzyklen bei 37 °C überprüft. Dabei blieb die Aktivität weitgehend stabil, auch wenn die Peakintensität in den MALDI-Spektren mit jedem Zyklus abnahm. Eine eindeutige Zuordnung der Fingerprints des Antikörpers aus einer Bibliothek von über 90 Antikörpern war trotz dessen gegeben. KW - Korund KW - Immobilisierung KW - Proteomik KW - Rekombinante Proteine KW - Thermostabile Enzyme PY - 2025 SP - 1 EP - 86 CY - Berlin AN - OPUS4-64433 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Béalu, Zoé A1 - Walther, Johanna A1 - Abusafia, Attaallah A1 - Altmann, Korinna A1 - Meurer, Maren A1 - Gretzschel, Oliver A1 - Schäfer, Michael A1 - Steinmetz, Heidrun T1 - Removal of Organic Micropollutants and Microplastics via Ozonation Followed by Granular Activated Carbon Filtration N2 - Discharge from Wastewater Treatment Plants (WWTPs) can result in the emission of organic micropollutants (OMPs) and microplastics (MPs) into the aquatic environment. To prevent this harmful release, a pilot plant consisting of an ozonation followed by a granular activated carbon (GAC) filter was operated at a WWTP in Germany, and its side-effects on the concentrations of nitrogen (N) and phosphorous (P) compounds were measured. Over 80% of OMPs and transformation products were removed during the operating time (around 6000 bed volumes) no matter the ozone dose (from around 0.1 to 0.5 mgO3/mgDOC), except for Diatrizoic acid, whose breakthrough appeared at 3500 BV. Formation of the oxidation by-product, NDMA, increased with higher ozone doses, but the concentration remained below 100 ng/L. Bromate was formed at a higher ozone dose (0.4 mgO3/mgDOC) but at a low concentration—below 10 µg/L. The MP particles detected in the inflow (PE, SBR, PP, and PS) were effectively eliminated to a high degree, with a removal rate of at least 92%. Carbon parameters (COD, DOC, and SAC254) were removed further by the pilot plant, but to different extents. As expected, nitrate was formed during ozonation, while nitrite’s concentration decreased. Further, nitrite decreased and nitrate increased within the GAC filter, while ammonium was eliminated by at least 90%. Total P concentration decreased after the pilot, but the concentration of PO4-P increased. KW - Microplastics KW - TED-GC/MS KW - Granular Activated Carbon Filtration KW - Removal of Organic Micropollutants KW - Wastewater treatment plant PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-615209 DO - https://doi.org/10.3390/environments11110241 VL - 11 IS - 11 SP - 1 EP - 38 PB - MDPI AG AN - OPUS4-61520 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kittner, Maria A1 - Bauer, Vanessa A1 - Altmann, Korinna A1 - Kraft, Oliver A1 - Nordmann, Thomas A1 - Kalbe, Ute T1 - Mikroplastik-Austrage aus Kunststoffrasenplatzen ins Grundwasser N2 - Sportplätze aus Kunststoffrasen haben sich im Breitensport etabliert, weshalb ihre Anzahl jährlich zunimmt. Dabei werden Umwelt- und Gesundheitsrisiken, insbesondere durch Mikroplastik-Austräge, kontrovers diskutiert. Um die ungenügende Datenlage zur Menge des Austrages an Mikroplastik zu verbessern, haben sich zwei individuelle Studien mit dieser Forschungsfrage mit Fokus auf den Boden-Grundwasser-Pfad befasst, deren Ergebnisse hier erstmalig gemeinsam vorgestellt werden. Die erste Studie simulierte unter Laborbedingungen Mikroplastik-Emissionen von drei Kunststoffrasen-Szenarien in unterschiedlichen Alterungszuständen und analysierte thermoanalytisch. Die zweite Studie untersuchte Grundwasser-Proben von zwei Realsportplätzen, die 1 m unter dem Grundwasserspiegel entnommen und spektroskopisch untersucht wurden. Dies ermöglicht erstmalig einen Vergleich von Mikroplastik-Austrägen über das Sickerwasser in verschiedenen Bodentiefen. Die Labor-Ergebnisse ergaben je nach Alterungszustand des Kunststoffrasenplatzes Mikroplastik-Emissionen zwischen < 0,1 μg/L und 26,8 μg/L in 30 cm Bodentiefe. Wohingegen in den Grundwasser-Proben der Realsportplätze ab 4 m Bodentiefe keine Kunststoffrasen-Partikel detektiert wurden. Dies deutet darauf hin, dass vermehrt Mikroplastik durch Alterung aus Kunststoffrasen entsteht und im Sickerwasser ausgetragen wird, aber der Boden Mikroplastik- Partikel ≥ 5 μm durch Filtrationseffekte zurückhält, sodass diese im Grundwasser nicht nachweisbar waren. KW - Kunststoffrasen, Alterung, Mikroplastik, Elution, Schadstoffe PY - 2025 DO - https://doi.org/10.37307/j.1868-7741.2025.04.05 SN - 1868-7741 VL - 30 IS - 4 SP - 156 EP - 161 PB - Erich Schmidt Verlag GmbH & Co. KG AN - OPUS4-65098 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Altmann, Korinna A1 - Portela, Raquel A1 - Barbero, Francesco A1 - Breuninger, Esther A1 - Camassa, Laura Maria Azzurra A1 - Cirkovic Velickovic, Tanja A1 - Charitidis, Costas A1 - Costa, Anna A1 - Fadda, Marta A1 - Fengler, Petra A1 - Fenoglio, Ivana A1 - Giovannozzi, Andrea M. A1 - Haugen, Øyvind Pernell A1 - Kainourgios, Panagiotis A1 - von der Kammer, Frank A1 - Kirchner, Markus J. A1 - Lomax-Vogt, Madeleine A1 - Lujic, Tamara A1 - Milczewski, Frank A1 - Moussawi, Mhamad Aly A1 - Ortelli, Simona A1 - Parac-Vogt, Tatjana N. A1 - Potthoff, Annegret A1 - Reinosa, Julian J. A1 - Röschter, Sophie A1 - Sacco, Alessio A1 - Wimmer, Lukas A1 - Zanoni, Ilaria A1 - Dailey, Lea Ann T1 - Correction: Characterizing nanoplastic suspensions of increasing complexity: Inter-laboratory comparison of size measurements using dynamic light scattering N2 - Correction for ‘Characterizing nanoplastic suspensions of increasing complexity: Inter-laboratory comparison of size measurements using dynamic light scattering’ by Korinna Altmann et al., Environ. Sci.: Nano, 2025, 12, 5242–5256, https://doi.org/10.1039/D5EN00645G. PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-656330 DO - https://doi.org/10.1039/d6en90001a SN - 2051-8153 VL - 13 IS - 2 SP - 1233 PB - Royal Society of Chemistry (RSC) CY - Cambridge AN - OPUS4-65633 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Welche Rolle spielen Textilien als Mikroplastik-Quelle im Abwasser? N2 - In diesem Vortrag wird die Rolle der Waschmaschine als Eintragspfad von Mikroplastik in das Abwasser diskutiert und eine experimentelle Annäherung an das Problem beschrieben. T2 - Wasserwirtschaftliches Kolloquium der TU Berlin CY - Berlin, Germany DA - 14.12.2023 KW - Mikroplastik KW - TED-GC/MS KW - Waschmaschine PY - 2023 AN - OPUS4-59278 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Systemverständnis und Untersuchungsstrategien von Kunststoffeinträgen in die Umwelt – Ergebnisse des RUSEKU-Forschungsprojektes N2 - Ziel des Vortrages ist die Vermittlung der Herausforderungen der Mikroplastik-Analytik sowie der Harmonisierung der Analytik und des Ergebnistransfers in die Normung. T2 - Jahresabschluss-Sitzung GA "Mensch und Umwelt" CY - Online meeting DA - 24.11.2021 KW - Mikroplastik KW - Mikroplastik-Analytik PY - 2021 AN - OPUS4-53830 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Update from ISO/TC 61/SC14/WG4 N2 - This talk is an update from ISO/TC 61/SC14/WG4. It describes the production of microplastic test material for the use in an interlaboratory comparison. IWe report the first results of an ILC on microplastic detection methods organized under the pre-stantdardisation plattform of VAMAS (www.vamas.org/twa45/) as Project 2 “Development of standardized methodologies for characterisation of microplastics with microscopy and spectroscopy methods”, within the Technical Working Area TWA 45 “Micro and Nano Plastics in the Environment”. The ILC has gathered 84 participants all over the world representing all continents. Reference materials were developed by BAM to test the main methods for MPs detection as addressed in ISO/TR 21960:2020: thermo-analytical methods (Py-GC/MS and TED-GC/MS) and vibrational methods (µ-IR and µ-Raman). As far as the mass fraction is concerned, accurate results with quite a good precision were achieved with the thermo-analytical methods. Number-based results are not adressed here. T2 - ISO/TC 147/SC 2/JWG CY - Online meeting DA - 03.06.2025 KW - Microplastics KW - ILC KW - Reference materials PY - 2025 AN - OPUS4-63340 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hejazi, Bardia T1 - X-ray Computed Tomography Image Compression and Denoising with AI N2 - The ever-growing volume of data in imaging sciences stemming from advancements in imaging technology, necessitates efficient and reliable storage solutions for such large datasets. In this study, we investigated the compression of industrial X-ray computed tomography (XCT) data using deep learning and examined how these compression algorithms affect the quality of the recovered data. To determine best strategies, we investigated two different network architectures with different compression rates. The XCT data used was from a sandstone sample with a complex internal pore network. The quality of the recovered images obtained from the two different deep learning architectures with different compression rates were quantified and compared to the original input data. We showed that the most suitable architecture and compression rate can change, depending on what specific characteristics we would need to preserve for later analysis. The findings presented here can aid scientists in determining the best approaches and strategies for their data storage and analysis requirements. T2 - BAM AI & ML Symposium CY - Berlin, Germany DA - 06.11.2025 KW - X-ray computed tomography KW - Compression KW - Deep Learning PY - 2025 AN - OPUS4-65610 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ciornii, Dmitri A1 - Hodoroaba, Vasile-Dan A1 - Wachtendorf, Volker A1 - Fengler, Petra A1 - Altmann, Korinna T1 - Interlaboratory Comparison Reveals State of the Art in Microplastic Detection and Quantification Methods N2 - In this study, we investigate the current accuracy of widely used microplastic (MP) detection methods through an interlaboratory comparison (ILC) involving ISO-approved techniques. The ILC was organized under the prestandardization platform of VAMAS (Versailles Project on Advanced Materials and Standards) and gathered a large number (84) of analytical laboratories across the globe. The aim of this ILC was (i) to test and to compare two thermo-analytical and three spectroscopical methods with respect to their suitability to identify and quantify microplastics in a water-soluble matrix and (ii) to test the suitability of the microplastic test materials to be used in ILCs. Two reference materials (RMs), polyethylene terephthalate (PET) and polyethylene (PE) as powders with rough size ranges between 10 and 200 μm, were used to press tablets for the ILC. The following parameters had to be assessed: polymer identity, mass fraction, particle number concentration, and particle size distribution. The reproducibility, SR, in thermo-analytical experiments ranged from 62%−117% (for PE) and 45.9%−62% (for PET). In spectroscopical experiments, the SR varied between 121% and 129% (for PE) and 64% and 70% (for PET). Tablet dissolution turned out to be a very challenging step and should be optimized. Based on the knowledge gained, development of guidance for improved tablet filtration is in progress. Further, in this study, we discuss the main sources of uncertainties that need to be considered and minimized for preparation of standardized protocols for future measurements with higher accuracy. KW - Microplastics KW - Interlaboratory comparison KW - PlasticsFatE KW - PET KW - PE KW - Reference materials KW - VAMAS KW - Thermo-analytical methods KW - Spectroscopical methods PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630462 DO - https://doi.org/10.1021/acs.analchem.4c05403 SN - 1520-6882 VL - 97 SP - 8719 EP - 8728 PB - ACS Publications AN - OPUS4-63046 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Karafiludis, Stephanos A1 - de Oliveira Guilherme Buzanich, Ana A1 - Kochovski, Z. A1 - Feldmann, Ines A1 - Emmerling, Franziska A1 - Stawski, Tomasz T1 - Ni- and Co-Struvites: Revealing Crystallization Mechanisms and Crystal Engineering toward Applicational Use of Transition Metal Phosphates N2 - Industrial and agricultural waste streams (waste water, sludges, tailings, etc.) which contain high concentrations of NH4+, PO43–, and transition metals are environmentally harmful and toxic pollutants. At the same time, phosphorous and transition metals constitute highly valuable resources. Typically, separate pathways have been considered to extract hazardous transition metals or phosphate independently from each other. Investigations on the simultaneous removal of multiple components have been carried out only to a limited extent. Here, we report the synthesis routes for Ni- and Co-struvites (NH4MPO4·6H2O, M = Ni2+ and Co2+), which allow for P, ammonia, and metal co-precipitation. By evaluating different reaction parameters, the phase and stability of transition metal struvites as well as their crystal morphologies and sizes could be optimized. Ni-struvite is stable in a wide reactant concentration range and at different metal/phosphorus (M/P) ratios, whereas Co-struvite only forms at low M/P ratios. Detailed investigations of the precipitation process using ex situ and in situ techniques provided insights into the crystallization mechanisms/crystal engineering of these materials. M-struvites crystallize via intermediate colloidal amorphous nanophases, which subsequently aggregate and condense to final crystals after extended reaction times. However, the exact reaction kinetics of the formation of a final crystalline product varies significantly depending on the involved metal cation in the precipitation process: several seconds (Mg) to minutes (Ni) to hours (Co). The achieved level of control over the morphology and size makes precipitation of transition metal struvites a promising method for direct metal recovery and binding them in the form of valuable phosphate raw materials. Under this paradigm, the crystals can be potentially up-cycled as precursor powders for electrochemical or (electro)catalytic applications, which require transition metal phosphates. KW - Crystallization KW - Struvite KW - Nickel KW - Cobalt KW - Phosphorous recovery KW - Up-cycling KW - Aqueous synthesis PY - 2022 DO - https://doi.org/10.1021/acs.cgd.2c00284 VL - 22 IS - 7 SP - 4305 EP - 4315 PB - ACS Publications CY - Washington D.C. AN - OPUS4-55286 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bartczak, Dorota A1 - Sikora, Aneta A1 - Goenaga-Infante, Heidi A1 - Altmann, Korinna A1 - Drexel, Roland A1 - Meier, Florian A1 - Alasonati, Enrica A1 - Lelong, Marc A1 - Cado, Florence A1 - Chivas-Joly, Carine A1 - Fadda, Marta A1 - Sacco, Alessio A1 - Rossi, Andrea Mario A1 - Pröfrock, Daniel A1 - Wippermann, Dominik A1 - Barbero, Francesco A1 - Fenoglio, Ivana A1 - Booth, Andy M. A1 - Sørensen, Lisbet A1 - Igartua, Amaia A1 - Wouters, Charlotte A1 - Mast, Jan A1 - Barbaresi, Marta A1 - Rossi, Francesca A1 - Piergiovanni, Maurizio A1 - Mattarozzi, Monica A1 - Careri, Maria A1 - Caebergs, Thierry A1 - Piette, Anne-Sophie A1 - Parot, Jeremie A1 - Giovannozzi, Andrea Mario T1 - Multiparameter characterisation of a nano-polypropylene representative test material with fractionation, light scattering, high-resolution microscopy, spectroscopy, and spectrometry methods N2 - Reference and quality control materials with comparable physicochemical properties to nanoplastic contaminants present in environmental and food nanoplastics are currently lacking. Here we report a nanoplastic polypropylene material prepared using a top-down approach involving mechanical fragmentation of larger plastics. The material was found to be homogeneous and stable in suspension and has been characterised for average particle size, size distribution range, particle number concentration, polypropylene mass fraction and inorganic impurity Content using a wide range of analytical methods, including AF4, cFFF, PTA, (MA)DLS, MALS, SEM, AFM, TEM, STEM, EDS,Raman, ICP-MS and pyGC-MS. The material was found to have a broad size distribution, ranging from 50 nm to over 200 nm, with the average particle size value dependent on the technique used to determine it. Particle number concentration ranged from 1.7–2.4 × 1010 g−1 , according to PTA. Spectroscopy techniques confirmed that the material was polypropylene, with evidence of aging due to an increased level of oxidation. The measured mass fraction was found to depend on the marker used and ranged between 3 and 5 μg g−1 . Inorganic impurities such as Si, Al, Mg, K, Na, S, Fe, Cl and Ca were also identified at ng g−1 levels. Comparability and complementarity across the measurement methods and techniques is also discussed. KW - Polypropylene KW - Nanoplastics KW - Analytics KW - Reference material KW - Scattering methods PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-654680 DO - https://doi.org/10.1039/D5EN00917K SN - 2051-8153 SP - 1 EP - 15 PB - Royal Society of Chemistry (RSC) AN - OPUS4-65468 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bach, S. A1 - Visnow, E. A1 - Panthöfer, M. A1 - Gorelik, T. A1 - de Oliveira Guilherme Buzanich, Ana A1 - Gulo, A. A1 - Kolb, U. A1 - Emmerling, Franziska A1 - Lind, C. A1 - Tremel, W. T1 - Hydrate networks under mechanical stress – A case study for Co3(PO4)2·8H2O N2 - The nature of the bound water in solids with hydrogen-bonded networks depends not only on temperature and pressure but also on the nature of the constituents. The collapse and reorientation of these network structures determines the stability of hydrated solids and transitions to other crystalline or amorphous phases. Here, we study the mechanochemically induced loss of bound water in Co₃(PO₄)₂·8H₂O and compare this process to the behavior under hydrostatic pressure. The associated phase transition and its kinetics were monitored by X-ray powder diffraction with Synchrotron radiation and quantitative IR spectroscopy. High shearing forces are responsible for the degradation of the hydrogen-bonded network and the concomitant crystalline–amorphous transformation. UV/Vis spectroscopy, extended X-ray absorption spectroscopy (EXAFS), and X-ray absorption near-edge spectroscopy (XANES) provided information about the short-range order in the amorphous solid, and thermal analysis revealed its composition and showed that the moderate charge densities of the Co²⁺ and PO₄³⁻ ions, which make the hydration enthalpy comparable to the binding energy of the counteranions, and the Formation of hydrogen-bonded networks favor multistage crystallization processes associated with the release and uptake of coordinated water. The changes of the Co²⁺ coordination induce a color change from pink to blue; therefore, Co₃(PO₄)₂·8H₂O can be used as an overheat temperature indicator. KW - Mechanochemistry KW - Amorphous materials KW - Hydrates KW - Cobalt KW - Phosphates PY - 2016 DO - https://doi.org/10.1002/ejic.201501481 SN - 1434-1948 SN - 1099-0682 VL - 2016 IS - 13-14 SP - 2072 EP - 2081 PB - Wiley-VCH Verlag GmbH & Co. KGaA CY - Weinheim, Germany AN - OPUS4-36434 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ponader, Marco A1 - Röder, Bettina A1 - Paul, Martin A1 - Weller, Michael G. T1 - Sintered glass monoliths as supports for affinity columns N2 - A novel stationary phase for affinity separations is presented. This material is based on sintered borosilicate glass readily available as semi-finished filter plates with defined porosity and surface area. The material shows fast binding kinetics and excellent long-term stability under real application conditions due to lacking macropores and high mechanical rigidity. The glass surface can be easily modified with standard organosilane chemistry to immobilize selective binders or other molecules used for biointeraction. In this paper, the manufacturing of the columns and their respective column holders by 3D printing is shown in detail. The model system protein A/IgG was chosen as an example to examine the properties of such monolithic columns under realistic application conditions. Several specifications, such as (dynamic) IgG capacity, pressure stability, long-term performance, productivity, non-specific binding, and peak shape, are presented. It could be shown that due to the very high separation speed, 250 mg antibody per hour and column can be collected, which surpasses the productivity of most standard columns of the same size. The total IgG capacity of the shown columns is around 4 mg (5.5 mg/mL), which is sufficient for most tasks in research laboratories. The cycle time of an IgG separation can be less than 1 min. Due to the glass material’s excellent pressure resistance, these columns are compatible with standard HPLC systems. This is usually not the case with standard affinity columns, limited to manual use or application in low-pressure systems. The use of a standard HPLC system also improves the ability for automation, which enables the purification of hundreds of cell supernatants in one day. The sharp peak shape of the elution leads to an enrichment effect, which might increase the concentration of IgG by a factor of 3. The final concentration of IgG can be around 7.5 mg/mL without the need for an additional nano-filtration step. The purity of the IgG was > 95% in one step and nearly 99% with a second polishing run. KW - Affinity Chromatography KW - Affinity Extraction KW - Affinity Separation KW - Protein Purification KW - Down Stream Processing KW - Antibody Purification KW - Diagnostic Antibodies KW - Therapeutic Antibodies KW - Automated Purification KW - HPLC KW - FPLC KW - IgG determination KW - Concentration step KW - Monoclonal Antibodies KW - Polyclonal Antibodies KW - Human Plasma KW - Glass Support KW - Borosilicate Glass KW - Monolith KW - Sintered Material KW - Additive Manufacturing KW - Column holder KW - Construction KW - Open Science KW - Citizen Science KW - Protein A KW - Regeneration KW - High-Speed Separations KW - Robustness PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-527581 DO - https://doi.org/10.3390/separations8050056 SN - 2297-8739 N1 - Geburtsname von Ponader, Marco: Wilke, M. - Birth name of Ponader, Marco: Wilke, M. VL - 8 IS - 5 SP - 1 EP - 16 PB - MDPI CY - Basel AN - OPUS4-52758 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wilke, Manuel A1 - de Oliveira Guilherme Buzanich, Ana A1 - Reinholz, Uwe A1 - Rademann, Klaus A1 - Emmerling, Franziska T1 - The structure and in situ synthesis investigation of isomorphic mononuclear molecular metal phenylphosphonates N2 - We describe a fast and effective synthesis for molecular metal phosphonates. Isomorphic compounds [M(II)(HO₃PPh)₂(H₂O₃PPh)₂(H₂O)₂] (M = Mn (1), Co (2), Ni (3); Ph = C₆H₅) were obtained by grinding. The complexes are mononuclear compounds containing neutral and monodeprotonated phenylphosphonic acid and water as ligands. The crystal structures were determined using powder X-ray diffraction (PXRD) data and validated by extended X-ray absorption fine structure (EXAFS) data. Combined synchrotron XRD measurements and Raman spectroscopy were conducted for investigating the reactions in situ. Based on these data, the intermediates were characterized and the formation mechanism was derived. KW - Mechanochemistry KW - Metal phosphonate KW - In situ KW - XRD PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-363944 DO - https://doi.org/10.1039/c6dt00787b SN - 1477-9226 SN - 1477-9234 SN - 1364-5447 VL - 45 IS - 23 SP - 9460 EP - 9467 AN - OPUS4-36394 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wilke, Manuel A1 - Batzdorf, Lisa A1 - Fischer, Franziska A1 - Rademann, Klaus A1 - Emmerling, Franziska T1 - Cadmium phenylphosphonates: preparation, characterisation and in situ investigation N2 - The successful mechanochemical syntheses of three cadmium phenylphosphonates indicates that mechanochemistry is ideally suited for synthesizing metal phosphonates. With this powerful synthesis tool it is possible to synthesize rapidly and efficiently both known and novel phosphonates. The Crystal structures of the two new compounds, and, were solved from PXRD data. They contain monodeprotonated phenylphosphonate and neutral phenylphosphonic acid ligands. The synthesis pathways of all three compounds were investigated in situ. A diffusion mechanism is corroborated by our findings. Intermediates could be detected and identified. The kinetically favored product (3) could always be detected during the syntheses. The thermodynamic stability of the compounds and the stoichiometric ratio of the starting materials are the two directing factors for the synthesis of the final products. KW - Mechanochemistry KW - Metal phosphonate KW - In situ KW - MOF KW - XRD PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-363322 DO - https://doi.org/10.1039/c6ra01080f SN - 2046-2069 VL - 6 IS - 42 SP - 36011 EP - 36019 PB - Royal Soc Chemistry CY - Cambridge, UK AN - OPUS4-36332 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - de Oliveira Guilherme Buzanich, Ana A1 - Radtke, Martin A1 - Reinholz, Uwe A1 - Riesemeier, Heinrich A1 - Emmerling, Franziska T1 - Time- & spatial-resolved X-ray absorption fine structure (XAFS) spectroscopy in a single-shot – new analytical possibilities for in situ material characterization N2 - A new concept that comprises both time- and lateral-resolved X-ray absorption fine-structure information simultaneously in a single shot is presented. This uncomplicated set-up was tested at the BAMline at BESSY-II (Berlin, Germany). The primary broadband beam was generated by a double multilayer monochromator. The transmitted beam through the sample is diffracted by a convexly bent Si (111) crystal, producing a divergent beam. This, in turn, is collected by either an energy-sensitive area detector, the so-called color X-ray camera, or by an area-sensitive detector based on a CCD camera, in θ-2θ geometry. The first tests were performed with thin metal foils and some iron oxide mixtures. A time resolution of lower than 1 s together with a spatial resolution in one dimension of at least 50 µm is achieved. KW - Time resolution KW - Single-shot XAFS PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-370892 DO - https://doi.org/10.1107/S1600577516003969 SN - 1600-5775 IS - 23 SP - 769 EP - 776 PB - International Union of Crystallography CY - Chester, UK AN - OPUS4-37089 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wilke, Manuel A1 - Klimakow, Maria A1 - Rademann, K. A1 - Emmerling, Franziska T1 - Fast and efficient synthesis of a host guest system: a mechanochemical approach N2 - An unusually fast and effective synthesis procedure for a host guest system consisting of a metal organic framework (MOF) and a polyoxometalate (POM) is described. The material was synthesised mechanochemically and the evolution of the structure was monitored ex and in situ using synchrotron X-ray diffraction (XRD). KW - Mechanochemistry KW - MOF KW - in situ PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-354910 UR - http://pubs.rsc.org/en/Content/ArticleLanding/2016/CE/C5CE01868D#!divAbstract DO - https://doi.org/10.1039/C5CE01868D VL - 18 IS - 7 SP - 1096 EP - 1100 AN - OPUS4-35491 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pavlidis, Sotirios A1 - Fischer, Eric W. A1 - Opis-Basilio, Amanda A1 - Bera, Ayan A1 - Guilherme Buzanich, Ana A1 - Álvarez-Sánchez, María A1 - Wittek, Severin A1 - Emmerling, Franziska A1 - Ray, Kallol A1 - Roemelt, Michael A1 - Abbenseth, Josh T1 - Ambiphilic Reactivity and Switchable Methyl Transfer at a T-Shaped Bi(NNN) Complex Enabled by a Redox-Active Pincer Ligand N2 - We report the transition-metal-like reactivity of a geometrically constrained, ambiphilic bismuth(III) trisamide. Planarization of the Bi(III) center unlocks Bi−C bond formation when reacted with mild electrophiles (alkyl iodides and triflates) accompanied by two-electron oxidation of the utilized NNN pincer nligand. The preservation of the bismuth oxidation state is confirmed by single-crystal X-ray diffraction and X-ray absorption spectroscopy and corroborated by theoretical calculations. Sequential reduction of the oxidized ligand framework alters the reactivity of a generated Bi−Me unit, enabling controlled access to methyl cation, radical, and anion equivalents. The full [Bi(Me)(NNN)]+/•/− redox series was comprehensively characterized using NMR and EPR spectroscopy as well as spectro-electrochemistry. This work represents the first example of ligand-assisted, redox-neutral C−X bond splitting at bismuth, establishing a new paradigm for synthetic bismuth chemistry. KW - Pincer ligand KW - XAS KW - Redox PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-654948 DO - https://doi.org/10.1021/jacs.5c18955 SN - 0002-7863 VL - 148 IS - 2 SP - 2683 EP - 2692 PB - American Chemical Society (ACS) AN - OPUS4-65494 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chakraborty, Gouri A1 - Das, Prasenjit A1 - Bhattacharya, Biswajit A1 - Prinz, Carsten A1 - Emmerling, Franziska A1 - Thomas, Arne T1 - Room-temperature superprotonic conductivity in COOH-functionalized multicomponent covalent organic frameworks N2 - In solid materials, the development of hydrogen bonding (H-bonding) networks within pores is crucial for efficient proton conductance. In this study, a chemically stable carboxylic acid-functionalized, quinoline-linked 2D microporous covalent organic framework (COF) (Qy-COOH) was synthesized using the Doebner multicomponent reaction (MCR) and compared to a similar framework lacking the –COOH functionality (Qy-H), prepared via an MC Domino reaction. The proton conductivity of the –COOH-functionalized MCR-COF was significantly enhanced, reaching 10−2 S cm−1, attributed to strong H-bonding interactions between water molecules and the dangling –COOH groups within the COF pores. In contrast, the analogous Qy-H framework exhibited a much lower proton conductivity of 10−5 S cm−1, while an imine-based COF showed only 10−6 S cm−1. This work represents the first demonstration of a general strategy to achieve efficient proton conduction in a class of layered 2D –COOH-functionalized COFs, offering superprotonic conductivity without requiring additives at room temperature. The MCR-COF design approach provides a promising pathway for developing highly stable and high-performance proton-conducting materials. KW - Multicomponebt KW - COF KW - Proton Conductivity KW - Superprotonic PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-653526 DO - https://doi.org/10.1039/D5SC06953J SN - 2041-6520 SP - 1 EP - 9 PB - Royal Society of Chemistry (RSC) AN - OPUS4-65352 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schmalz, Alina A1 - Eby, Charles Gaston A1 - Moss, Caitlin A1 - Bhattacharya, Biswajit A1 - Emmerling, Franziska T1 - Thermally Robust 1D Cu(I) Phosphonate Coordination Polymer Exhibiting Enhanced Proton Conductivity via Humidity‐Driven Pathways N2 - The development of thermally stable solid-state proton conductors (SSPCs) is crucial for advancing energy-conversion devices such as proton-exchange membrane fuel cells (PEMFCs). In this work, we report the solvothermal synthesis and characterization of a novel, 1D Cu(I) coordination polymer, {Cu(ADP)0.5(BPY)}n (BAM-5), based on anthracenediylphosphonate (H2ADP) and 4,40 -bipyridine (BPY). Single-crystal X-ray diffraction revealed that BAM-5 crystallizes in the triclinic space group P1 and shows a 1D ladder structure connected by the H2ADP and organic BPY linkers, which is assembled into a 2D layer via O−H···O hydrogen bonding interactions between uncoordinated oxygen and the O−H of the phosphonate group. Thermogravimetric and dynamic water sorption analysis demonstrated exceptional thermal robustness of BAM-5 until 230°C and notable water affinity. Proton conductivity measurements found increasing proton conductive properties with increasing temperature and relative humidity.The latter is correlated with the material’s water uptake since the structure itself does not contain any permanent lattice water molecules. A maximum proton conductivity of 6.6 × 10−6 S cm−1 was found at 80°C and 98% RH. To the best of our knowledge, no dense, nonporous 1D coordination polymer without lattice or coordinated solvent molecules has shown comparable proton con� ductivity. The high activation energy suggests a combination of both, a Grotthuss-type proton hopping through the hydrogen� bonded framework, and a vehicular process, in which protons are carried along with absorbed water molecules. KW - Coordination polymers KW - Phosphonate ligand KW - Proton conduction KW - X-ray diffraction PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-651382 DO - https://doi.org/10.1002/zaac.202500187 SN - 0044-2313 SP - 1 EP - 8 PB - Wiley VHC-Verlag AN - OPUS4-65138 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pakrashy, Sourav A1 - Chakraborty, Souvik A1 - Manna, Sounik A1 - Nanda Goswami, Juli A1 - Bhattacharya, Biswajit A1 - Emmerling, Franziska A1 - Mandal, Jishu A1 - Misra, Sourav A1 - Maiti Choudhury, Sujata A1 - Okla, Mohammad K. A1 - Bose, Adity A1 - Maurya, Pawan Kumar A1 - Majhi, Anjoy A1 - Dolai, Malay T1 - Inhibition of Human Colorectal Cancer by a Natural Product 7-Acetylhorminone and Interactions with BSA/HSA: Multispectral Analysis and In Silico and In Vitro Studies N2 - We have semi-synthesized a natural product 7-acetylhorminone from crude extract of Premna obtusifolia (Indian headache tree), which is active against colorectal cancer after probation through computational screening methods as it passed through the set parameters of pharmacokinetics (most important nonblood–brain barrier permeant) and drug likeliness (e.g., Lipinski’s, Ghose’s, Veber’s rule) which most other phytoconstituents failed to pass combined with docking with EGFR protein which is highly upregulated in the colorectal carcinoma cell. The structure of 7-acetylhorminone was confirmed by single crystal X-ray diffraction studies and 1H NMR, 13C NMR, and COSY studies. To validate the theoretical studies, first, in vitro experiments were carried out against human colorectal carcinoma cell lines (HCT116) which revealed the potent cytotoxic efficacy of 7-acetylhorminone and verified preliminary investigation. Second, the drugability of 7-acetylhorminone interaction with serum albumin proteins (HSA and BSA) is evaluated both theoretically and experimentally via steady-state fluorescence spectroscopic studies, circular dichroism, isothermal titration calorimetry, and molecular docking. In summary, this study reveals the applicability of 7-acetylhorminone as a potent drug candidate or as a combinatorial drug against colorectal cancer. KW - Molecular docking KW - In situ synthesis KW - ADMET PY - 2024 DO - https://doi.org/10.1021/acsabm.4c00335 VL - 7 IS - 5 SP - 3414 EP - 3430 PB - American Chemical Society (ACS) AN - OPUS4-61114 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Parthasarathy, Thiyagaraj A1 - Mishra, Manish Kumar A1 - Bhattacharya, Biswajit A1 - Emmerling, Franziska A1 - Ghosh, Soumyajit T1 - Simultaneously Mechanically Flexible, Photobending, and Acidochromic Cyanostilbene Molecular Crystals N2 - Molecular crystals that respond to multiple stimuli are gaining significant attention for their potential in smart materials like actuators and sensors. However, imparting multiple stimuli-responsive properties to a single crystal remains a major challenge. Herein, we report two cyanostilbene derivative-based crystals 1 and 2, with various responses to stimuli such as mechanical stress, light, acid vapors, etc. Both crystals 1 and 2 demonstrated mechanical flexibility and reversible acidochromism. Additionally, crystal 1 also exhibited light-induced photobending, which is ascribed to Z to E photoisomerization. Detailed structure–property correlation was established to unravel distinct mechanical responses. The development of these multitasking crystals may find applications in multitasking actuators, anticounterfeiting materials, and more. KW - Absorption KW - Crystals KW - Mechanical flexiblity KW - Photoisomerization PY - 2025 DO - https://doi.org/10.1021/acs.cgd.4c01341 VL - 25 IS - 2 SP - 309 EP - 318 PB - American Chemical Society (ACS) AN - OPUS4-62568 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Michalchuk, Adam A1 - Emmerling, Franziska T1 - Time-Resolved InSitu Monitoring of Mechanochemical Reactions N2 - Mechanochemical transformations offer environmentally benign synthesis routes, whilst enhancing both the speed and selec-tivity of reactions. In this light, mechanochemistry promises to trans-form the way in which chemistry is done in both academia and indus-try but is greatly hindered by a current lack in mechanistic understand-ing. The continued development and use of time-resolved in situ(TRIS) approaches to monitor mechanochemical reactions provides a new dimension to elucidatethese fascinating transformations. We here discuss recent trends in method development that have pushed the boundaries of mechanochemical research. New features of mech-anochemical reactions obtained by TRIS techniques are subse-quently discussed, shedding light on how different TRISapproaches have beenused. Emphasis is placed on the strength of combining complementary techniques. Finally, we outline our views for the po-tential of TRIS methods in mechanochemical research, towards es-tablishing a new, environmentally benign paradigm in the chemical sciences KW - Mechanochemistry KW - Material synthesis KW - Green chemistry PY - 2022 DO - https://doi.org/10.1002/anie.202117270 SN - 1433-7851 SP - 1 EP - 15 PB - Wiley-VCH CY - Weinheim AN - OPUS4-54321 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Production of small micro- and nanoplastic reference materials supporting harmonization and standardization N2 - The MICROPLASTICdays at Ljubliana, Slowenia, were organized in cooperation with the PRIORITY cost action. The topic has been reference materials this time. The talk gives an idea of the preparation of reference materials in micro- and nanoplastic topic to support standardisation and regulation. It defines the term of micro-and nanoplastics and presents different case studies and critical attributes to the production depending on the enduser needs. T2 - MICROPLASTICdays CY - Ljubljana, Slovenia DA - 25.03.2025 KW - Microplastics KW - Nanoplastics KW - Reference materials PY - 2025 AN - OPUS4-62801 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bhattacharya, Biswajit A1 - Akhmetova, Irina A1 - Rautenberg, Max A1 - Emmerling, Franziska T1 - Mechanochemical synthesis of phosphonate-based proton conducting metal organic frameworks and hydrogen-bonded metal phosphonates N2 - Proton exchange membrane fuel cells (PEMFCs) are one of the most promising alternative green energy technologies that deliver high energy density without CO2 emissions. The proton conductivity of proton exchange membranes (PEM) contributes to the overall efficiency of a PEMFC. Materials being used as PEMs must exhibit high proton conductivity at the working conditions of the targeted PEMFC. To date, Nafion and Nafion-like polymers with acidic functionality are widely used as membrane materials due to their high proton conductivity in the range of 10-1 to 10-2 Scm-1 at higher relative humidity. However, these materials suffer from high costs, hazardous production process, and poor performance at high temperatures, limiting their versatility. In this context, crystalline porous materials are recognized as promising proton conductors for the proton exchange membrane (PEM) in fuel cell technology, owing to their tunable framework structure. However, it is still challenging bulk synthesis for real-world applications of these materials. Herein, we present mechanochemical gram-scale synthesis of series of mixed ligand metal organic frameworks (MOFs) and metal hydrogen‐bonded organic frameworks (MHOFs) using phenylene diphosphonic acid and 1-hydroxyethylidene-1,1-diphosphonic acid with different bipyridyl type of ligands, respectively. In all cases, the existence of extensive hydrogen bonds with amphiprotic uncoordinated phosphonate hydroxyl and oxygen atoms, the frameworks exhibited high proton conductivity. The study demonstrates the potential of green mechanosynthesis for preparations of framework-based proton conducting materials in bulk scale for green energy generation. T2 - 4th International Conference on Phosphonate Chemistry, Science and Technology, ICOPHOS-4 CY - Crete, Greece DA - 02.10.2023 KW - Proton exchange membrane fuel cells KW - Metal organic frameworks KW - Proton conducting materials PY - 2023 AN - OPUS4-58837 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heinekamp, Christian T1 - Exploring amorphous lewis-acidic zirconium chloro fluoride as a heterogeneous HF shuttle N2 - Owing to a growing shortage of fluorspar, a raw material used for producing fluorinated base chemicals, fluorspar has been named among the 30 critical raw materials in the EU. 1 However, the sustainable transfer of fluorine atoms from one molecule to another using heterogeneous catalysts has not yet been reported. Herein, we present the heterogeneous catalyst zirconium chloro fluoride (ZCF) that performs dehydrofluorination of a fluoroalkane and consecutive hydrofluorination of an alkyne at room temperature. T2 - Make and Measure 2023 CY - Berlin, Germany DA - 13.09.2023 KW - ZCF KW - Heterogeneous catalysis KW - C-F bond activation KW - HF-shuttle PY - 2023 AN - OPUS4-59616 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Al-Terkawi, Abdal-Azim A1 - Prinz, Carsten A1 - Scholz, Gudrun A1 - Kemnitz, Erhard A1 - Emmerling, Franziska T1 - Ca-, Sr-, and Ba-Coordination polymers based on anthranilic acid via mechanochemistry N2 - Ca-, Sr-, and Ba-Based coordination polymers (CPs) were prepared mechanochemically by milling metal-hydroxide samples with anthranilic acid (oABAH). {[Ca(oABA)2(H2O)3]}n consists of one-dimensional polymeric chains that are further connected by a hydrogen-bonding network. {[Sr(oABA)2(H2O)2]·H2O}n is a one-dimensional CP in which water molecules bridge Sr2+ ions and increase the dimensionality by building an extended network. {[Ba(oABA)2(H2O)]}n crystallizes as a two-dimensional CP comprising one bridging water molecule. The cation radii influence the inorganic connectivity and dimensionality of the resulting crystal structures. The crystal structures were refined from powder X-ray diffraction data using the Rietveld method. The local coordination environments were studied via extended X-ray absorption fine structure (EXAFS) measurements. The compounds were further characterized using comprehensive analytical methods such as elemental analysis, thermal analysis, MAS NMR, imaging, and dynamic vapor sorption (DVS) measurements. Compounds 1, 2, and 3 exhibit small surface areas which decrease further after thermal annealing experiments. All compounds exhibit a phase transformation upon heating, which is only reversible in 3. KW - Mechanochemistry KW - XRD PY - 2019 DO - https://doi.org/10.1039/c9dt00991d SN - 1477-9226 SN - 1477-9234 VL - 48 IS - 19 SP - 6513 EP - 6521 PB - Royal Society of Chemistry AN - OPUS4-48014 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hoque, Maroof Arshadul T1 - Mechanochemically synthesized COF for PFAS adsorption N2 - Since the 1950s, per- and polyfluoroalkyl substances (PFAS) have been widely used in a range of consumer products, including clothing, paints, cookware and fast-food packaging. Properties such as high thermal resistance and water and oil repellency contribute to their wide usage. After decades of production, these substances have eventually found their way into our drinking water. Given the adverse effects of PFAS molecules on human health, the removal of these substances from our drinking water is a matter of urgency.1 This study employs the use of materials known as covalent organic frameworks (COFs) to adsorb PFAS molecules from an aqueous medium. COFs are crystalline, highly porous, two- or three-dimensional polymers with tunable topology and functionalities.² For the purposes of this study, a COF was synthesised using 1,3,5-tris(4-aminophenyl)benzene (TAPB) and 1,3,5-triformylbenzene (TFB) via a mechanochemical process. Mechanochemistry represents a green synthesis method that uses mechanical energy to initiate chemical reactions, as opposed to using harmful solvents and heat.3 Adsorption tests were carried out to test the effectiveness of the material in question against PFAS. The COF was exposed to a solution of perfluorooctanoic acid (PFOA) and perfluorooctanesulfonic acid PFOS). Following a 13-hour period, it was observed that 90% of PFOA and 99% of PFOS had been adsorbed by the COF. Most of the adsorption appeared to have occurred within the first 10 minutes of exposure. It can therefore be concluded that the TAPB-TFB COF is a promising material for the adsorption of PFAS molecules. T2 - Adlershofer Forschungsforum 2024 CY - Berlin, Germany DA - 11.11.2024 KW - Covalent organic framework KW - Mechanochemistry KW - PFAS KW - In situ Xray diffraction PY - 2024 AN - OPUS4-61808 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stawski, Tomasz A1 - Karafiludis, Stephanos A1 - Standl, Jakob A1 - Ryll, Tom A1 - Schwab, Alexander A1 - Prinz, Carsten A1 - Wolf, Jakob A1 - Kruschwitz, Sabine A1 - Emmerling, Franziska A1 - Völker, Christoph T1 - High-Entropy Metal Phosphate Synthesis: Advancements through Automation and Sequential Learning Optimization N2 - To accelerate high-entropy metal phosphate (HEMP) discovery, we employed a Random Forest regression model within a SLAMD framework. Trained on limited initial data, the model efficiently explored the vast compositional space to predict a novel five-metal phosphate, which was then successfully synthesized and validated experimentally. T2 - AI4 Materials Science and Testing 2025 CY - Berlin, Germany DA - 06.11.2025 KW - Metal phosphates KW - High-entropy KW - Sequential learning PY - 2025 AN - OPUS4-64686 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - de Oliveira Guilherme Buzanich, Ana A1 - Radtke, Martin A1 - Yusenko, Kirill A1 - Stawski, Tomasz A1 - Kulow, Anicó A1 - Cakir, Cafer Tufan A1 - Röder, Bettina A1 - Naese, Christoph A1 - Britzke, Ralf A1 - Sintschuk, Michael A1 - Emmerling, Franziska T1 - BAMline - A real-life sample materials research beamline N2 - With increasing demand and environmental concerns, researchers are exploring new materials that can perform as well or better than traditional materials while reducing environmental impact. The BAMline, a real-life sample materials research beamline, provides unique insights into materials’ electronic and chemical structure at different time and length scales. The beamline specializes in x-ray absorption spectroscopy, x-ray fluorescence spectroscopy, and tomography experiments. This enables real-time optimization of material properties and performance for various applications, such as energy transfer, energy storage, catalysis, and corrosion resistance. This paper gives an overview of the analytical methods and sample environments of the BAMline, which cover non-destructive testing experiments in materials science, chemistry, biology, medicine, and cultural heritage. We also present our own synthesis methods, processes, and equipment developed specifically for the BAMline, and we give examples of synthesized materials and their potential applications. Finally, this article discusses the future perspectives of the BAMline and its potential for further advances in sustainable materials research. KW - Extended X-ray absorption fine structure KW - Energy storage KW - Environmental impacts KW - Nondestructive testing techniques KW - X-ray fluorescence spectroscopy KW - Corrosion KW - Near edge X-ray absorption fine structure spectroscopy KW - X-ray absorption spectroscopy PY - 2023 DO - https://doi.org/10.1063/5.0157194 VL - 158 IS - 24 SP - 1 EP - 22 PB - AIP Publishing AN - OPUS4-57824 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wegner, Karl David A1 - Häusler, I. A1 - Knigge, Xenia A1 - Hodoroaba, Vasile-Dan A1 - Emmerling, Franziska A1 - Reiss, P. A1 - Resch-Genger, Ute T1 - One-Pot Heat-Up Synthesis of ZnSe Magic-Sized Clusters Using Thiol Ligands N2 - The synthesis of two new families of ZnSe magic-sized clusters (MSCs) is achieved using the thiol ligand 1-dodecanethiol in a simple one-pot heat-up approach. The sizes of the MSCs are controlled with the thiol ligand concentration and reaction temperature. KW - ZnSe KW - Magic-sized cluster KW - Dodecanethiol KW - Semiconductor nanocrystals KW - One-pot synthesis PY - 2022 DO - https://doi.org/10.1021/acs.inorgchem.2c00041 VL - 61 IS - 19 SP - 7207 EP - 7211 PB - ACS Publications CY - Washington, DC (USA) AN - OPUS4-54880 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Misra, Archismita T1 - Polyoxometalate Ionic Liquids as Protective Coatings for Industrial Infrastructure and Cultural Heritage against Microbiologically Influenced Corrosion (MIC) N2 - Corrosion of stone and metal due to acid rain and biodeterioration poses significant challenges for industrial and residential infrastructure, as well as cultural heritage, including statues and historical artefacts. A promising mitigation strategy involves thin, transparent films of polyoxometalate-based ionic liquids (POM-ILs) as chemical shields. Stone samples coated with acid-resistant, biocidal POM-ILs exhibited negligible corrosion when exposed to simulated acid rain, in stark contrast to the severe deterioration of unprotected samples. Additionally, their biocidal properties effectively prevent biofilm formation on coated surfaces. Following studies successfully explored the effectiveness of the coating against lampenflora growing in the Pommery Champagne cellar; and the long-term performance of POM-ILs under outdoor environmental conditions. So, POM-ILs have already demonstrated remarkable anticorrosion and antimicrobial properties against aerobic microorganisms and, being water-insoluble, do not leach into aquatic ecosystem. The current research project repurposes the POM-ILs, extending their application to metals, specifically targeting microbiologically influenced corrosion (MIC) in cultural heritage artefacts made of brass, carbon steel, cast iron, and bronze. This involves optimizing nanocoating adhesion to the metal surface and evaluating its protective efficacy against MIC caused by anaerobic microorganisms such as methanogenic archaea and sulfate reducing bacteria (SRB). This presentation will highlight POM-ILs as sustainable, high-performance nanocoatings for biocorrosion mitigation. It will showcase published success stories, discuss ongoing research and proof-of-concept results, and explore future prospects for these advanced materials in safeguarding metal infrastructure and artefacts across different industrial sectors as well as in the context of cultural heritage conservation. T2 - Euro-MIC COST Action - Closing Workshop Conference CY - Horsens, Denmark DA - 17.09.2025 KW - Polyoxometalates KW - Corrosion KW - Microbiologically Influenced Corrosion KW - Ionic Liquid PY - 2025 AN - OPUS4-64549 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Adhami, Forogh A1 - Safavi, Maliheh A1 - Ehsani, Maryam A1 - Ardestani, Sussan K. A1 - Emmerling, Franziska A1 - Simyari, Farzaneh T1 - Synthesis, crystal structure, and cytotoxic activity of novel cyclic systems in [1,2,4]thiadiazolo[2,3-a]pyridine benzamide derivatives and their copper(ii) complexes N2 - Three N-(pyridine-2-ylcarbamothioyl)benzamide derivatives were synthesized by the reaction of potassium thiocyanate, benzoyl chloride, and 2-amino pyridine derivatives in one pot. The obtained derivatives were oxidized using copper(II) chloride. During the oxidation, two hydrogen atoms were removed, cyclization of the derivatives occurred, and finally, three new N-(2H-[1,2,4]thiadiazolo[2,3-a]pyridine-2-ylidene)benzamide derivatives were produced. Coordination of these three new derivative ligands to the copper(II) ion resulted in the formation of three new complexes: dichlorobis(N-(2H-[1,2,4]thiadiazolo[2,3-a]pyridine-2-ylidene)benzamide)copper(II), dichlorobis(N-(7-methyl-2H-[1,2,4]thiadiazolo[2,3-a]pyridine-2ylidene)benzamide)copper(II), and dichlorobis(N-(5-methyl-2H-[1,2,4]thiadiazolo[2,3-a]pyridine-2-ylidene)benzamide)copper(II). All the synthesized products were characterized by IR, 1H NMR, and 13C NMR spectroscopies. Crystal structures of the obtained N-(pyridine-2-ylcarbamothioyl)benzamide derivatives, N-(2H-[1,2,4]thiadiazolo[2,3-a]pyridine-2-ylidene)benzamide derivatives, and complexes were determined using X-ray single-crystal diffraction; the positions of atoms, bond lengths, bond angles, and dihedral angles were also determined. In all complexes, the coordination of two large monodentate ligands and two chloride anions to the copper(II) ion resulted in the formation of a stable planar geometry around the central ion. Three N-(pyridine-2-ylcarbamothioyl)benzamide derivatives, three N-(2H-[1,2,4]thiadiazolo[2,3-a]pyridine-2-ylidene)benzamide derivatives, and three complexes were evaluated for their cytotoxicity against five human cancer cell lines (breast cancer cell line MDA-MB-231, neuroblastoma cell line SK-N-MC, prostate adenocarcinoma cell line LNCap, nasopharyngeal epidermoid carcinoma cell line KB, and liver cancer cell line HEPG-2) using an in vitro analysis. The N-(pyridine-2-ylcarbamothioyl)benzamide derivatives showed no cytotoxic activity, whereas the N-(2H-[1,2,4]thiadiazolo[2,3-a]pyridine-2-ylidene)benzamide derivatives and their complexes showed significant cytotoxicity, especially against MDA-MB-231 and LNCap cell lines. The complexes demonstrated smaller IC50 values than N-(2H-[1,2,4]thiadiazolo[2,3-a]pyridine-2-ylidene)benzamide derivatives. KW - Copper complexes PY - 2014 DO - https://doi.org/10.1039/c3dt52905c SN - 1477-9226 VL - 43 IS - 21 SP - 7945 EP - 7957 PB - Royal Society of Chemistry (RSC) AN - OPUS4-65449 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stawski, Tomasz T1 - Processing of calcium sulfate in brines N2 - Calcium sulfate hemihydrate (CaSO4·0.5H2O), also known as bassanite or "plaster of Paris", serves as a precursor for the production of gypsum (dihydrate, CaSO4·2H2O), widely used in construction. Currently, ~200 MT of calcium sulfate are consumed annually. Bassanite is obtained from gypsum through a solid-state thermal treatment in kilns at temperature ranging from 150 °C to 200 °C. We introduce a more efficient and sustainable method (T < 100 ºC) that enables the direct, rapid, and reversible conversion of gypsum to bassanite using reusable high salinity aqueous solutions (brines with c[NaCl] > 4 M). These transformations are controlled by the properties of the solution, offering extensive opportunities for precise manipulation of crystal formation and recycling of gypsum waste. T2 - BESSY User Meeting 2024 CY - Berlin, Germany DA - 12.12.2024 KW - Gypsum PY - 2024 AN - OPUS4-62095 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Altmann, Korinna A1 - Heymann, S. A1 - Braun, U. A1 - Bannick, C.-G. A1 - Heller, C. A1 - Fuchs, M. A1 - Scheid, C. A1 - Abusafia, A. A1 - Steinmetz, H. A1 - Ricking, M. A1 - Kerndorff, A. T1 - Untersuchungsverfahren von Mikroplastikgehalten im Wasser für Praxis und Wissenschaft N2 - Zielsetzung des vom Bundesministerium für Bildung und Forschung geförderten Projektes RUSEKU war es, repräsentative Untersuchungsstrategien für die Detektion von Mikroplastik mittels TED GC/MS in wässerigen Medien zu ermitteln. Dabei wurden verschiedene Probenahmekonzepte und – verfahren für unterschiedliche Fallgestaltungen und Fragestellungen untersucht, sowie neue Filtersysteme entwickelt. Bei der Detektion der Partikel lag der Fokus auf der Anwendung und Weiterentwicklung der ThermoExtraktion/Desorption-Gaschromatographie-Massenspektrometrie (TED-GC/MS) zur Bestimmung von Mikroplastikgehalten. Anwendung fanden die Methoden bei der Beprobung von Flaschenwasser, Waschmaschinenabläufen, dem urbanen Abwassersystem der Stadt Kaiserslautern, sowie in Oberflächengewässer. KW - Mikroplastik KW - TED-GC/MS KW - Mikroplastik-Analytik KW - Probennahme PY - 2021 VL - 14. Jahrgang IS - 3 SP - 147 EP - 152 PB - Deutschen Vereinigung für Wasserwirtschaft, Abwasser und Abfall CY - Hennef AN - OPUS4-52260 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Eisentraut, Paul A1 - Altmann, Korinna T1 - Repräsentative Mikroplastik-Detektion in Umweltproben - Weiterentwicklung der TED-GC/MS N2 - Die große Herausforderung in der Detektion von Mikroplastik (MP)‑Partikeln (1-1000 µm) besteht darin, sie neben Millionen von natürlichen Partikeln in Umweltproben nachzuweisen. Zum Aufspüren von Senken, Eintragspfaden und für Monitoring-Kampagnen ist ein schnelles, automatisiertes Verfahren unerlässlich. Ein solches Verfahren wurde an der Bundesanstalt für Materialforschung und -prüfung (BAM) mit der ThermoExtraktion/Desorption-Gaschromatographie-Massenspektrometrie (TED-GC/MS) in den letzten Jahren entwickelt. KW - Mikroplastik KW - TED-GC/MS PY - 2021 UR - https://analyticalscience.wiley.com/do/10.1002/was.0004000195 SN - 0016-3538 SP - 2 EP - 5 PB - Wiley-VCH CY - Weinheim AN - OPUS4-54266 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rautenberg, Max T1 - Metal phosphonates as proton conductors and ORR catalysts N2 - Metal phosphonates are promising materials for applications in fuel cells, due to their high proton conductivity and higher chemical and thermal stability compared to the industry standard (e.g. Nafion®). Additionally, metal phosphonates are precursors to porous carbon materials with evenly distributed centers for ORR catalysis. As a fast and sustainable synthesis, mechanochemistry is the synthesis method of choice. Thorough characterization is carried out by XRD, MAS-NMR, XAS, BET, and DVS. T2 - 2nd European Workshop on Metal Phosphonates CY - Berlin, Germany DA - 24.09.2019 KW - Phosphonates KW - Proton cunductor KW - Oxygen reduction reaction KW - Catalysis KW - Mechanochemistry PY - 2019 AN - OPUS4-50257 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Prinz, Carsten A1 - Zimathies, Annett A1 - Emmerling, Franziska T1 - Experimental raw data sets associated with certified reference material BAM-P114 (titanium dioxide) for comparison of nitrogen and argon sorption, available in the universal adsorption information format (AIF) N2 - These data sets serve as models for calculating the specific surface area (BET method) using gas sorption in accordance with ISO 9277. The present measurements were carried out with nitrogen at 77 Kelvin and argon at 87 Kelvin. It is recommended to use the following requirements for the molecular cross-sectional area: Nitrogen: 0.1620 nm² Argon: 0.1420 nm² Expected specific surface area for nitrogen (BET): 24 to 25 m²/g Expected specific surface area for argon (BET): 20 m²/g Titanium dioxides certified with nitrogen sorption and additionally measured with argon for research purposes were used as sample material. The resulting data sets are intended to serve as comparative data for own measurements and show the differences in sorption behaviour and evaluations between nitrogen and argon. These data are stored in the universal AIF format (adsorption information format), which allows flexible use of the data. KW - Physisorption KW - Specific surface area KW - AIF KW - Argon KW - Nitrogen PY - 2024 DO - https://doi.org/10.5281/zenodo.13283291 PB - Zenodo CY - Geneva AN - OPUS4-60782 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kraffert, K. A1 - Kabelitz, Anke A1 - Siemensmeyer, K. A1 - Schmack, R. A1 - Bernsmeier, D. A1 - Emmerling, Franziska A1 - Kraehnert, R. T1 - Nanocasting of superparamagnetic iron oxide films with ordered mesoporosity N2 - Maghemite and magnetite show superparamagnetic behavior when synthesized in a nanostructured form. The material’s inducible magnetization enables applications ranging from contrast enhancing agents for magnetic resonance imaging to drug delivery systems, magnetic hyperthermia, and separation. Superparamagnetic iron oxides with templated porosity have been synthesized so far only in the form of hard-templated powders, where silicon retained from the template severely degrades the material’s magnetic properties. Here, for the first time, the synthesis of superparamagnetic iron oxides with soft-templated mesopore structure is reported. The synthesis of nanostructured maghemite and magnetite films succeeds using micelles of amphiphilic block-copolymers as templates. A thermal treatment of the initially formed mesoporous ferrihydrite in nitrogen produces maghemite, which can be partly reduced to magnetite via thermal treatment in hydrogen while retaining the templated mesopore structure. The resulting materials feature a unique combination of high surface area, controlled pore diameter, and tunable magnetic properties. KW - Iron oxide films KW - Mesoporosity KW - Soft-templated PY - 2018 DO - https://doi.org/10.1002/admi.201700960 SN - 2196-7350 VL - 5 IS - 3 SP - 1700960, 1 EP - 1700960, 7 PB - Wiley-VCH CY - Weinheim AN - OPUS4-43560 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Miclea, P-T T1 - Evaluation of Toxicological Characteristics of Airborne Nano/Microplastic Particles From the Industrial Environment N2 - Micro and nano plastic (MNPs) particles and fibres represent a global scale contamination source with hazard potential. They can be identified all around our environment, even in air, soil and water. One of the major global MNPs polluters is the textile industry, which generates plastic particles (nylon, polyester, polyurethane, polyolefin, acrylic etc.) during the manufacturing processes. The study analyses the level of particle concentration outside a company that processes textile yarns, but also from the proximity of workplaces using an online air samplers with cascade and mono filter holders for silicon (Si) and quartz filters, respectively. A laser detector was used for real- time counting of particles of six size classes (PM0.3-PM10). Silicon (Si) filters with a diameter of 9 mm and pore sizes of 10 µm and 1 µm and quartz filters with a diameter of 25 mm and a pore size of 1.2 µm were used for particle sampling. A special holder was designed and made for selective sampling (PM10 and PM1.0) on Si filters. Quartz filters were pre-calcined (8000C) before collection. Sampling parameters: airflow (GilAir Plus pump) -2 l/m3, collection time -3 hours; starting time 7.00 am (T1)/2.00 pm (T2), intermittent natural ventilation, average temperature and humidity: 23.3 0C, RH: 52.5%. The weight of particles collected (µg) on the quart filters was 4.9E-05 (T1) and 5.1E-05 (T2) and on the Si filters 3,2 E-05(T1) and 5E-06(T2). The total number of the outside particles (PM0,3-PM10) was situated between 3584,58 (T1)-15165,05(T2) and inside 9901(T1) and 12921,61(T2). The highest number of PM 10 particles inside was 72/m3 and of PM0.3 particles 71979/m3. The samples were characterized using electron microscopy and µRaman spectroscopy. All samples showed a high concentration of particles on the filter. Samples show only particles with irregular shapes. The equivalent particle diameter was for PM10: 1-5 µm and PM1<1 µm. The total Ion Chromatogram shows the presence of PET-type polymer and the TED GS-MS analysis shows that the weight of the collected particles is PET. After extracting the particles from the quartz filters, they were tested for evaluation of the cytotoxic potential of preparations on human monocyte-macrophage cell cultures and peripheral lymphocytes. In the first case, the level of cytotoxicity was at the border between non-cytotoxic and cytotoxic and in the second test the result was moderate cytotoxic. T2 - SETAC Europe 2025 CY - Vienna, Austria DA - 11.05.2025 KW - Microplastics KW - TED-GC/MS KW - Nanoplastics KW - Raman microscopy PY - 2025 AN - OPUS4-63378 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Geburtig, Anja A1 - Wachtendorf, Volker A1 - Trubiroha, P. T1 - Simulationsdaten zur photooxidativen Beanspruchung an verschiedenen geografischen Freibewitterungs-Standorten N2 - Freibewitterungen weisen grundsätzlich eine hohe Variabilität der jeweiligen Intensität der Beanspruchungsparameter auf; sie sind nicht einfach wiederholbar. Um dennoch die Ergebnisse einer Beanspruchung vergleichen zu können, ist eine aussagekräftige Charakterisierung der Freibewitterung wichtig. Traditionell werden Daten bekannter Einflussgrößen wie Globalstrahlung, Temperatur oder Feuchtewerte herangezogen. Obwohl man weiß, dass diese Größen an den exponierten Oberflächen wechselwirken und kombiniert als Mikroklima Einfluss auf Degradationsprozesse nehmen, werden schon aus Praktikabilitätsgründen diese separat als klimatische Messgrößen angegeben. Die Aussagekraft dieser Daten ist mäßig. Ziel dieses Beitrags ist es, die Aussagekraft und damit Vergleichbarkeit zu erhöhen, indem diese Messdaten als Stundendaten zu Wirkintegralen vorverarbeitet und jahresweise akkumuliert werden. Betrachtet wird dafür der Prozess der Photooxidation, da dieser Alterungs-mechanismus bei allen Kunststoffen auftritt. Für eine einfache Modellierung wird die wirksame UV-Bestrahlung, gewichtet mit einer Arrhenius-abhängigen Ober¬flächen-temperatur (TOF), über den Beanspruchungszeitraum von hier je einem Jahr akkumuliert. Die Idee einer solchen Messgröße für photooxidative Ober¬flächen¬alterung wurde bereits vorgestellt [1]. Dort wurde ein Gerät vor¬geschlagen, mit dem dieser Wert für verschieden absorbierende Oberflächen für die Dauer einer Exposition akkumuliert wird, und ergänzend eine Abschätzung der Betauungs¬zeiten dieser Referenz-Oberflächen erfolgen könnte. Hier soll es um eine rechnerisch generierte Zusammenstellung dieser photo¬oxidativen 1-Jahres-Alterungswerte für verschiedene Standorte gehen. Ein Temperaturfaktor erfasst dabei den Einfluss der Strahlungserwärmung auf eine weiße, graue bzw. schwarze Referenzoberflächen, spiegelt also die Kopplung von solarer Strahlung und Temperatur wider [1]. Ermittelt wird er aus Stunden¬daten der Globalstrahlung und der Lufttemperatur. Die spektrale Wirkung wird aus Sonnenhöhenständen entsprechend der geografischen Breite mit Hilfe der FastRT-Oberfläche [2] als PiT·h-Wert abgeschätzt [3]. Anhand der errechneten Jahreswerte können die Schweregrade der photo¬oxidativen Beanspruchung an den verschiedenen Standorten unmittelbar verglichen werden. Die gezeigten Simulationsdaten für ein solches „elektronisches Referenzmaterial“ für photooxidative Degradation zeigen die prinzipielle Möglichkeit einer Kartografierung solcher Daten auf. T2 - 53. Jahrestagung der GUS CY - Stutensee-Blankenloch, Germany DA - 26.03.2025 KW - Polymer 3R, UV, Bestrahlung, Bewitterung PY - 2025 SN - 978-3-9826129-2-8 VL - 53 SP - 19 EP - 28 PB - Gesellschaft für Umweltsimulation e.V. CY - 76327 Pfinztal (Berghausen) AN - OPUS4-62902 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Geburtig, Anja A1 - Trubiroha, Peter A1 - Wachtendorf, Volker T1 - Significance of new data pairs for irradiance and (surface) temperature N2 - There is consent that UV irradiance and temperature at the place of photodegradation are the most important environmental parameters in weathering, along with humidity. This contribution shows how an improvement in the measurement data situation can improve the significance and comparability of outdoor exposures. Photooxidative ageing is calculated using sample polymers for which the corresponding modelling data (Exposure Response Functions, ERF) is available. The mean square deviations are estimated, which result from using different spectral irradiances and different spectral sensitivities, both of the sensors and the polymers. It will be shown here how the significance of the irradiance values increases with increasing approximation of the spectral sensitivities of the sensor and polymer. Also, the mean square deviations are estimated, which result from using different activation energies and surface temperatures. A selection of different variables to describe the weathering exposure is created. The potential of either individual values or data pairs is evaluated in terms of significance or correlation to the calculated photooxidative ageing. Recording hourly data also enables subsequent evaluations of individual test specimens, adapted to the respective colour or to determine activation energies. An accumulated value, calculated from PIT-radiometer irradiance and a suited surface temperature, can provide a comparison of different outdoor exposures over different locations or years. Thus, a characterisation of the weathering exposure would be related to a reference spectral sensitivity (much closer to a polymer than that of a common UV radiometer), one reference activation energy, and different surface temperature scenarios with, on the one hand, graded solar absorptions (white / grey / black) and, on the other hand, different thermal couplings (coated metal / thick plastic). This results in three values each for plastic samples and coated metals (light / grey / dark). It will never be possible to accurately predict the weathering tests for individual samples (with their specific sensitivities), but the proposed approaches can go a long way towards the comparability of outdoor weathering exposures. T2 - 10th European Weathering Symposium EWS CY - Graz, Austria DA - 11.09.2024 KW - Polymer 3R KW - Outdoor weathering PY - 2024 SN - 978-3-9826129-1-1 SP - 121 EP - 133 PB - Stober Medien GmbH CY - Eggenstein AN - OPUS4-61291 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Geburtig, Anja T1 - Significance of new data pairs for irradiance and (surface) temperature N2 - There is consent that UV irradiance and temperature at the place of photodegradation are the most important environmental parameters in weathering, along with humidity. This contribution shows how an improvement in the measurement data situation can improve the significance and comparability of outdoor exposures. Photooxidative ageing is calculated using sample polymers for which the corresponding modelling data (Exposure Response Functions, ERF) is available. The mean square deviations are estimated, which result from using different spectral irradiances and different spectral sensitivities, both of the sensors and the polymers. It will be shown here how the significance of the irradiance values increases with increasing approximation of the spectral sensitivities of the sensor and polymer. Also, the mean square deviations are estimated, which result from using different activation energies and surface temperatures. A selection of different variables to describe the weathering exposure is created. The potential of either individual values or data pairs is evaluated in terms of significance or correlation to the calculated photooxidative ageing. Recording hourly data also enables subsequent evaluations of individual test specimens, adapted to the respective colour or to determine activation energies. An accumulated value, calculated from PIT-radiometer irradiance and a suited surface temperature, can provide a comparison of different outdoor exposures over different locations or years. Thus, a characterisation of the weathering exposure would be related to a reference spectral sensitivity (much closer to a polymer than that of a common UV radiometer), one reference activation energy, and different surface temperature scenarios with, on the one hand, graded solar absorptions (white / grey / black) and, on the other hand, different thermal couplings (coated metal / thick plastic). This results in three values each for plastic samples and coated metals (light / grey / dark). It will never be possible to accurately predict the weathering tests for individual samples (with their specific sensitivities), but the proposed approaches can go a long way towards the comparability of outdoor weathering exposures. T2 - 10th European Weathering Symposium EWS CY - Graz, Austria DA - 11.09.2024 KW - Polymer 3R KW - Outdoor weathering PY - 2024 AN - OPUS4-61292 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - McSAS3: live demo of a Monte Carlo data analyis package for scattering studies N2 - McSAS3 is a refactored software package for fitting large batches of (X-ray or Neutron) scattering data. It uses a Monte-Carlo acceptance-rejection algorithm to optimize model parameters - ideal for analysis of size-disperse scatterers. The refactored code can exploit multiprocessing, traceably stores (multiple) results in the output file, and allows for re-histogramming of previous optimizations. Besides analysis of large batches, it can also be integrated in automated data processing pipelines. The live demonstration will show how to use the software, what its limitations are, and what outcomes can look like for batches of results. T2 - SAS Analysis Course 2023 CY - Didcot, UK DA - 05.06.2023 KW - Scattering KW - Software KW - Analysis KW - Demonstration KW - McSAS3 KW - MOUSE KW - Monte Carlo KW - Automated analysis PY - 2023 AN - OPUS4-57630 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Geburtig, Anja A1 - Wachtendorf, Volker A1 - Trubiroha, P. T1 - Discussion on Weathering Reference Materials N2 - Weathering reference materials (WRMs) are used to characterize the harshness of an exposure, aiming on either reproducibility of a specific exposure or on the comparability between various kinds of natural or artificial weathering exposure. The materials that are used as weathering reference materials differ in their sensitivities (as well as in interactions and interferences of the latter), conditioned by the different processes which lead to the respective property change. It is also essential to take into account the necessary measurement equipment for the respective property change, in order to allow timely intervention. What are the key issues on choosing a weathering reference material? What can be learned from the weathering reference materials, investigated so far? Possibilities and limitations are discussed on the basis of existing weathering reference materials. Conclusions are drawn, for establishing new weathering reference materials. T2 - 9th European Weathering Symposium CY - Basel, Switzerland DA - 18.09.2019 KW - Temperature dependency KW - Weathering KW - Irradiation KW - Spectral sensitivity PY - 2019 SN - 978-3-9818507-5-8 SP - 283 EP - 292 PB - Thomas Würtz Grafik-Design CY - Karlsruhe, Germany AN - OPUS4-49150 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Kohlbrecher, J. A1 - Breßler, Ingo T1 - SASfit 0.94.12 N2 - Small-angle scattering is an increasingly common method for characterizing particle ensembles in a wide variety of sample types and for diverse areas of application. SASfit has been one of the most comprehensive and flexible curve-fitting programs for decades, with many specialized tools for various fields. KW - Small-angle scattering KW - SAXS KW - SANS KW - Scattering pattern analysis PY - 2023 UR - https://doi.org/10.5281/zenodo.7530357 DO - https://doi.org/10.5281/zenodo.7530356 PB - Zenodo CY - Geneva AN - OPUS4-57913 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Geburtig, Anja A1 - Wachtendorf, Volker A1 - Trubiroha, P. A1 - Giehl, A. A1 - Schönlein, A. A1 - Feil, F. T1 - Normenvorschlag zur Bewitterung transparenter oder transluzenter Kunststoffe N2 - Aufgrund des tieferen Eindringens der solaren Strahlung treten bei transparenten und bei transluzenten (durchscheinenden) Kunststoffen veränderte Bedingungen gegenüber opaken Proben auf. Dies kann zu speziellen Effekten und damit zu einem abweichenden Bewitterungsverhalten führen. Auch aus Mangel an geeigneten Normen werden diese Effekte häufig vernachlässigt. Deshalb initiiert der DIN-FNK auf ISO-Ebene ein entsprechendes Dokument. Die Norm ist in der Form eines Technical Reports geplant. In einem ersten Teil sollen die Besonderheiten transparenter oder transluzenter Kunststoffe erläutert werden, um den Nutzer für mögliche Probleme zu sensibilisieren. Im zweiten Teil werden Empfehlungen für Bestrahlung oder Bewitterung herausgearbeitet. In einem dritten Teil geht es dann um Besonderheiten bei der Messung von Eigenschaftsänderungen transparenter bzw. transluzenter Kunststoffe. In informativen Anhängen sollen verschiedene Beispiele die Thematik illustrieren. T2 - 51. Jahrestagung der GUS CY - Stutensee-Blankenloch, Germany DA - 29.03.2023 KW - Bewitterung KW - Polymer 3R KW - Bestrahlung KW - UV PY - 2023 SN - 978-3-9818507-8-9 SP - 39 EP - 46 PB - Gesellschaft für Umweltsimulation e.V. CY - Pfinztal (Berghausen) AN - OPUS4-57271 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Geburtig, Anja T1 - Simulationsdaten zur photooxidativen Beanspruchung an verschiedenen geografischen Freibewitterungs-Standorten N2 - Freibewitterungen weisen grundsätzlich eine hohe Variabilität der jeweiligen Intensität der Beanspruchungsparameter auf; sie sind nicht einfach wiederholbar. Um dennoch die Ergebnisse einer Beanspruchung vergleichen zu können, ist eine aussagekräftige Charakterisierung der Freibewitterung wichtig. Traditionell werden Daten bekannter Einflussgrößen wie Globalstrahlung, Temperatur oder Feuchtewerte herangezogen. Obwohl man weiß, dass diese Größen an den exponierten Oberflächen wechselwirken und kombiniert als Mikroklima Einfluss auf Degradationsprozesse nehmen, werden schon aus Praktikabilitätsgründen diese separat als klimatische Messgrößen angegeben. Die Aussagekraft dieser Daten ist mäßig. Ziel dieses Beitrags ist es, die Aussagekraft und damit Vergleichbarkeit zu erhöhen, indem diese Messdaten als Stundendaten zu Wirkintegralen vorverarbeitet und jahresweise akkumuliert werden. Betrachtet wird dafür der Prozess der Photooxidation, da dieser Alterungs-mechanismus bei allen Kunststoffen auftritt. Für eine einfache Modellierung wird die wirksame UV-Bestrahlung, gewichtet mit einer Arrhenius-abhängigen Ober¬flächen-temperatur (TOF), über den Beanspruchungszeitraum von hier je einem Jahr akkumuliert. Die Idee einer solchen Messgröße für photooxidative Ober¬flächen¬alterung wurde bereits vorgestellt [1]. Dort wurde ein Gerät vor¬geschlagen, mit dem dieser Wert für verschieden absorbierende Oberflächen für die Dauer einer Exposition akkumuliert wird, und ergänzend eine Abschätzung der Betauungs¬zeiten dieser Referenz-Oberflächen erfolgen könnte. Hier soll es um eine rechnerisch generierte Zusammenstellung dieser photo¬oxidativen 1-Jahres-Alterungswerte für verschiedene Standorte gehen. Ein Temperaturfaktor erfasst dabei den Einfluss der Strahlungserwärmung auf eine weiße, graue bzw. schwarze Referenzoberflächen, spiegelt also die Kopplung von solarer Strahlung und Temperatur wider [1]. Ermittelt wird er aus Stunden¬daten der Globalstrahlung und der Lufttemperatur. Die spektrale Wirkung wird aus Sonnenhöhenständen entsprechend der geografischen Breite mit Hilfe der FastRT-Oberfläche [2] als PiT·h-Wert abgeschätzt [3]. Anhand der errechneten Jahreswerte können die Schweregrade der photo¬oxidativen Beanspruchung an den verschiedenen Standorten unmittelbar verglichen werden. Die gezeigten Simulationsdaten für ein solches „elektronisches Referenzmaterial“ für photooxidative Degradation zeigen die prinzipielle Möglichkeit einer Kartografierung solcher Daten auf. T2 - 53. Jahrestagung der GUS CY - Stutensee, Germany DA - 26.3.2025 KW - Polymer 3R KW - UV KW - Bestrahlung KW - Bewitterung PY - 2025 AN - OPUS4-62903 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Geburtig, Anja T1 - Digitale Umweltsimulation am Beispiel der Photooxidation von Polymeren N2 - Die Umweltwirkungen auf ein Material werden als Überlapp der Funktionskurven von Materialempfindlichkeit und einwirkenden Umweltparametern betrachtet. Wenn entweder die Empfindlichkeit oder die Beanspruchungen Null sind, ergibt sich auch keine Umweltwirkung und bei beidseitig Werten größer Null das jeweilige Produkt der beiden. Die Akkumulation der nicht-reversiblen Effekte über die Zeit und allen Eigenschaftsänderungen entspricht der Alterung des Materials für den jeweiligen Expositionszeitraum. Die digitale Umweltsimulation gliedert sich hier in drei Teilaspekte. Ein erster, rein materialwissenschaftlicher Teil hat die Aufgabe, alle relevanten Materialempfindlichkeiten experimentell zu quantifizieren. Ein zweiter – unter Umständen numerischer Teil – hat die Aufgabe, das Bauteil und seine Einbaulage zu digitalisieren und aus den makroskopischen Umgebungsbedingungen die relevanten mikroklimatischen Umweltparameter für alle Oberflächen- oder Volumenelemente zu bestimmen. In einem dritten Teil werden die Einwirkungen über den betrachteten Zeitraum berechnet und kumuliert. Dieses Konzept, das auf den so genannten Expositions-Reaktions-Funktionen (ERF) basiert, wird an Beispielen der Photoxidation erläutert. Dieses Vorgehen wurde schon beim ViPQuali-Projekt als Numerische Umweltsimulation umgesetzt. Überprüft werden muss das Modell unbedingt an einer realitätsnahen Validierungsbeanspruchung. Hier werden die ermittelten ERFs mit über den kompletten Beanspruchungszeitraum geloggten Umweltparametern gekoppelt, um die berechnete mit der experimentell erfahrenen Alterungswirkung zu vergleichen. Nur so kann sichergestellt sein, dass alle für die Anwendungsumgebung relevanten Materialempfindlichkeiten einbezogen wurden. T2 - 52. Jahrestagung der GUS CY - Blankenloch, Germany DA - 26.03.2024 KW - Polymer 3R KW - UV KW - Bestrahlung KW - Bewitterung PY - 2024 AN - OPUS4-59831 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wachtendorf, Volker T1 - Gedanken, Tipps & Tricks zu künstlichen Bewitterungsprüfungen N2 - Die Fragestellung kann nur exemplarisch dargestellt werden, aber ist hoffentlich auch für langjährige Praktiker in den ausgewählten Punkten interessant. Es sollen für folgende Bereiche Beispiele gegeben werden: Probenvorbereitung, Testvorbereitung, Testdurchführung und Auswertung. T2 - 53. Jahrestagung der GUS 2025; Umwelteinflüsse erfassen, simulieren, bewerten. CY - Stutensee, Germany DA - 26.03.2025 KW - Künstliche Bewitterung KW - Umweltsimulation KW - Wechseltemperaturen KW - Prüfung KW - UV KW - Feuchte KW - Beregnung PY - 2025 AN - OPUS4-62862 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Geburtig, Anja T1 - Possibilities on prediction of plastic’s fragmentation time - Digital twins for decomposing-time predictions N2 - Depending on the specific plastic’s ageing sensitivities, the durations which plastic components remain in the environment can be very long. As, in the past, the advantages in ageing resistance and durability were highly evaluated, we now face the problem of quite stable plastic waste within the environment. However, there is only little knowledge on the real timescales until macroscopic fragmentation for the different kinds of plastic under various environmental conditions. Here, weathering methods are presented, which have been used for the failure prediction in specific outdoor conditions. Issues of uncertainty, reproducibility, or validation are discussed. For the prediction of the plastic’s fragmentation, much longer time scales have to be considered. To do this within a limited project life span, various processes as well as their acceleration potential have to be evaluated separately, such as temperature increase or spectral shift. The possibilities and limitations of such controlled acceleration will be discussed. T2 - 29th IAPRI Symposium on Packaging CY - Twente, Enschede, The Netherlands DA - 11.06.2019 KW - Plastic KW - Ageing KW - Environment KW - Fragmentation KW - Digital twin PY - 2019 AN - OPUS4-49714 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Geburtig, Anja T1 - Combined impact of UV radiation and nitric acid (HNO3) on HDPE jerrycans – comparison of outdoor and lab test N2 - A damaging action of HNO3-55% only occurs in combination with its decomposition into nitrous gases, which can be caused by UV radiation. In a laboratory test, transparent HDPE jerrycans have been exposed to both UV radiation and 55 wt-% nitric acid solution at (41 ± 2)°C, for up to 20 days. For comparison, UV radiant exposure (21 days) and nitric acid exposure (up to 6 weeks) were performed separately, at nearly equal temperatures. The respective damages are compared with FTIR spectroscopy in ATR and HT-gel permeation chromatography (GPC) on a molecular level and with hydraulic internal pressure testing as a component test. For the used jerrycans, relevant oxidation can only be found after the combined exposure. The gradual increase in oxidative damage shows the good reproducibility of the lab exposure. The decomposition of nitric acid into nitrous gases by UV radiation – as well as the jerrycan oxidation – is also observed at lower HNO3 concentration (28 wt- %). Similar results are obtained after outdoor tests. Again, the damage occurs only after combined exposure, in contrast to the exposures to UV only and to HNO3 only, which were conducted in parallel. Outdoor exposures are most readily accepted as they represent possible end-use conditions. However, the reproducibility of these exposures is poor due to the large temporal variations in weather. There are also several safety risks, which is why the number of replicates remains limited. Since the outdoor and lab exposure tests show the same qualitative results, it is appropriate to conduct systematic studies in the laboratory. After 6 days of lab exposure, the oxidation damage is rated as critical, which corresponds to about 1/10 year in Central Europe, according to the UV radiant exposure. It should be noted that this amount can also occur in two sunny weeks. T2 - 24th iapri World Packaging Conference CY - Valencia, Spain DA - 17.06.2024 KW - UV exposure KW - Nitric acid KW - Polyethylene KW - Oxidation PY - 2024 AN - OPUS4-60416 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wachtendorf, Volker A1 - Schulz, Ulrich A1 - Geburtig, Anja A1 - Stephan, Ina T1 - Mildew growth on automotive coatings influencing the results of outdoor weathering N2 - As the results of a 14 weeks outdoor exposure of a series of automotive coatings in South Florida, the panels were found to be overgrown with an almost closed layer of mildew. Pinholes remained as permanent surface damage after removing the mildew mycelium. The extent of the damage differed in dependence of the kind of the coating. By tracing the images and profiles of the coating surfaces systematically over all phases of weathering and the subsequent cleaning procedure, a connection between formation of pinholes and mildew growth could be found. Outdoor weathering tests in other regions of Florida as well as in Europe and Australia showed that pinholes caused by mildew attack could also be found in all other locations, but always to a lower extent than in South Florida. The standardised mildew tests EN ISO 846 and MIL-STD 810F for laboratory exposure failed to reproduce the formation of pinholes. KW - Coatings KW - Mildew KW - Weathering KW - South Florida PY - 2012 DO - https://doi.org/10.1002/maco.201005784 SN - 0947-5117 SN - 1521-4176 VL - 63 IS - 2 SP - 140 EP - 147 PB - Wiley-VCH Verl. CY - Weinheim AN - OPUS4-25467 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - PE-Rezyklat Einsatz in Gefahrgutbehältern? N2 - In diesem Vortrag geht es darum zu beschreiben, ob Rezyklat für PE Behälter gefüllt mit Gefahrgut Anwendung finden darf. Kanister aus Neuware und Rezyklat wurden verschiedenen Untersuchungen unterzogen. Es wurde der Feststoff und Leachable getestet. Methoden sind TED-GC/MS und GC-HRMS. Proben der Leachable wurden nach 1 und 4 Wochen genommen und die Peakanzahl vergleichen dargestellt. Als Lösemittel wurden Wasser, Ethanol, EtOAc, Ammoniak und HNO3 verwendet. T2 - Fachaustausch Projekt GeSKAR CY - Dessau, Germany DA - 10.01.2025 KW - Gefahrgutbehälter KW - Rezyklat PY - 2025 AN - OPUS4-62396 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - What can thermoanalytical methods do for you ? N2 - This presentation summarizes outcomes of the CUSP projects POLYRISK and PlasticsFatE according to thermoanalytical methods.It highlights the importants of analytical methods to measure physical and chemical properties of the test materials. These informations are neccessary for interpretation of the toxicological test results. T2 - CUSP conference CY - Utrecht, Netherlands DA - 14.09.2023 KW - Microplastics KW - TED-GC/MS KW - CUSP KW - Polymer 3R KW - Thermoanalytical methods PY - 2023 AN - OPUS4-58312 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wallstabe, Ronald T1 - Laser-assisted surface modification of alumina and its tribological behavior N2 - High performance friction systems, e.g., dry clutches and brakes, require a good wear resistance and a friction coefficient that is nearly independent from sliding velocity and environmental conditions. Organic-based friction materials have reached their limitations regarding higher power densities. Engineering ceramics such as alumina (Al2O3) or silicon carbide (SiC) offer a great potential since remarkably higher thermal and mechanical loading is possible. However, the tribological performance of these monolithic ceramics is still insufficient. The aim of the present study was to assess the potential of a laser-assisted surface modification process in order to improve the tribological performance with regard to the application in dry friction systems. Therefore, commercially available alumina was modified using a newly developed laser-assisted preheating process and subsequent melting of the ceramic’s surface using a CO2-laser and modification by additives such as TiC, TiN, B4C, WC, ZrB2, Cr, Ni, Cu, and Ti. A systematic variation of additives and process parameters led to different multiphase microstructures. Subsequently, these were characterized using scanning electron microscopy and surface analysis methods (wavelength dispersive X-ray spectroscopy, energy dispersive X-ray spectroscopy). Finally, the tribological properties were investigated using a laboratory tribometer. The surface-modified ceramics were tested in unidirectional sliding motion against steel disks. The tribological results of the surface-modified ceramics were compared to those of monolithic Al2O3 and SiC ceramics and showed a reduced dependence of friction coefficient on sliding velocity. Moreover, the multi-phase ceramics possessed a higher wear resistance than the monolithic ones. KW - Alumina KW - Ceramics KW - Ceramic matrix composites KW - Dry sliding KW - Laser-assisted surface modification KW - Steel KW - Tribology KW - Wear resistance PY - 2013 DO - https://doi.org/10.1007/s11665-012-0215-2 SN - 1059-9495 SN - 1544-1024 VL - 22 IS - 1 SP - 223 EP - 235 PB - ASM International CY - Materials Park, Ohio AN - OPUS4-25842 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wachtendorf, Volker A1 - Wägner, Yannick A1 - Geburtig, Anja T1 - Gedanken, Tipps & Tricks zu künstlichen Bewitterungsprüfungen N2 - Die Fragestellung kann nur exemplarisch dargestellt werden, aber ist hoffentlich auch für langjährige Praktiker in den ausgewählten Punkten interessant. Es sollen für folgende Bereiche Beispiele gegeben werden: Probenvorbereitung, Testvorbereitung, Testdurchführung und Auswertung. T2 - 53. Jahrestagung der GUS 2025 CY - Stutensee-Blankenloch bei Karlsruhe, Germany DA - 26.03.2025 KW - Wechseltemperaturen KW - Künstliche Bewitterung KW - Prüfung KW - UV KW - Feuchte KW - Beregnung PY - 2025 SN - 978-3-9826129-2-8 VL - 53 SP - 253 EP - 257 PB - Gesellschaft für Umweltsimulation e.V. CY - 76327 Pfinztal (Berghausen) AN - OPUS4-62861 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kaltzakorta, O. A1 - Wäsche, Rolf A1 - Hartelt, Manfred A1 - Aginagalde, A. A1 - Tato, W. T1 - Influence of polymer filler on tribological properties of thermoplastic polyurethane under oscillating sliding conditions against cast iron N2 - The tribological behaviour of unfilled thermoplastic polyurethane (TPU) and a polymer sphere filled (TPUG) thermoplastic polyurethane have been studied under oscillating sliding condition against cast iron as a counterpart. In the case of unfilled TPU, the wear mechanisms are dominated by particle detachment and roll formation. In principle, TPUG also showed a similar wear mechanism as that of unfilled TPU; in addition, particle pull-out and delamination are also observed. Wear volume of TPUG was significantly higher than that for the unfilled TPU and this is attributed to the different material removal processes taking place in the material during sliding. The polymer spheres as a filler material deteriorated the wear resistance of TPU because of improper adhesion and bonding of filler in the TPU matrix and therefore it contributed to more wear. In case of TPU the friction behaviour was strongly dependant on the temperature and surface roughness of the counter body. The results showed that below the glass transition temperature higher friction values are observed with higher counter body surface roughness. However, above the glass transition temperature, higher friction values are observed with a smoother surface roughness of the counter body. In case of TPUG, the friction behaviour was not significantly dependent on surface roughness of the counter body. KW - Dry sliding KW - Polymers KW - Cast iron KW - Temperature PY - 2012 DO - https://doi.org/10.1007/s11249-012-0017-6 SN - 1023-8883 SN - 1573-2711 VL - 48 IS - 2 SP - 209 EP - 216 PB - Springer Science Business Media B.V. CY - Dordrecht AN - OPUS4-27272 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wachtendorf, Volker T1 - „Test Tailoring“ eines künstlichen Bewitterungstests am Beispiel der Entwicklung des „Acid Dew and Fog“ Testes N2 - Häufig ist es wünschenswert, für neue Materialien oder Anwendungen künstliche Bewitterungsverfahren zu benutzen, die auf die spezifischen Anforderungen besser zugeschnitten sind, als es bei bestehenden standardisierten Verfahren der Fall ist. Nachdem man die spezifischen Parameter der Beanspruchung unter Anwendungsbedingungen und die spezifische Empfindlichkeit des Materials erfasst hat, beginnt ein Prozess, der als „Test Tailoring“ häufig abstrakt verwendet, auf den aber nur selten näher eingegangen wird. Genau dieser Prozess soll hier am Beispiel der Entwicklung eines künstlichen Bewitterungstests unter saurer Beaufschlagung, dem in der BAM entwickelten Acid Dew and Fog Test, beispielhaft erläutert werden. T2 - 47. Jahrestagung der Gesellschaft für Umweltsimulation (GUS) 2018 CY - Pfinztal (Berghausen), Germany DA - 21.03.2018 KW - Test Tailoring KW - Bewitterung KW - Acid Dew and Fog KW - Umweltsimulation PY - 2018 AN - OPUS4-46542 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Geburtig, Anja A1 - Wachtendorf, Volker A1 - Schmidt, Anita A1 - Goedecke, Thomas T1 - Combined impact of UV radiation and nitric acid on HDPE containers during outdoor exposure T1 - Kombinierte Einwirkung von UV-Strahlung und Salpetersäure auf HDPE-Behälter bei der Freibewitterung N2 - Unpigmented HDPE jerrycans filled with nitric acid (55%) and water respectively had been exposed to outdoor conditions for one Berlin summer season. As both liquids underwent equal temperature progression, exposure effects of UV radiation and nitric acid as well as of their combination can be separated and compared. On the basis of various property changes after these exposures, synergistic action is evaluated and compared to a damaged Intermediate Bulk Container (IBC) from a transport accident. It is found that carbonyl formation goes along with lightness increase in color measurement due to microcracking and with a worsening in mechanical behavior, all of them showing synergistic effects of UV and nitric acid exposure. In contrast, embedding nitrogen compounds goes along with yellowing of the material but cannot be correlated to oxidation. The reason for intensified damaging is the decomposition of the 55-percent nitric acid and formation of nitrogen oxides even at ambient temperatures, caused by UV radiation. Thus, damaging effects become similar to those caused by fuming nitric acid exposure at temperatures above 60 °C, with the result of strong oxidative degradation of the polyethylene. In contrast, exclusive exposure to the 55-percent nitric acid at 40 °C does not cause any failure. It can therefore be assumed that also the damaged IBC had been exposed to both UV radiation and nitric acid, probably outdoors. KW - Polyethylene KW - Nitric acid KW - UV radiation KW - Outdoor weathering KW - Resistance PY - 2018 DO - https://doi.org/10.3139/120.111148 SN - 0025-5300 VL - 60 IS - 3 SP - 257 EP - 264 PB - Carl Hanser Verlag CY - München AN - OPUS4-44567 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wachtendorf, Volker A1 - Geburtig, Anja T1 - Digitale Umweltsimulation am Beispiel der Photooxidation von Polymeren N2 - Die Umweltwirkungen auf ein Material werden als Überlapp der Funktionskurven von Materialempfindlichkeit und einwirkenden Umweltparametern betrachtet. Wenn entweder die Empfindlichkeit oder die Beanspruchungen Null sind, ergibt sich auch keine Umweltwirkung und bei beidseitig Werten größer Null das jeweilige Produkt der beiden. Die Akkumulation der nicht-reversiblen Effekte über die Zeit und allen Eigenschaftsänderungen entspricht der Alterung des Materials für den jeweiligen Expositionszeitraum. Die digitale Umweltsimulation gliedert sich hier in drei Teilaspekte. Ein erster, rein materialwissenschaftlicher Teil hat die Aufgabe, alle relevanten Materialempfindlichkeiten experimentell zu quantifizieren. Ein zweiter – unter Umständen numerischer Teil – hat die Aufgabe, das Bauteil und seine Einbaulage zu digitalisieren und aus den makroskopischen Umgebungsbedingungen die relevanten mikroklimatischen Umweltparameter für alle Oberflächen- oder Volumenelemente zu bestimmen. In einem dritten Teil werden die Einwirkungen über den betrachteten Zeitraum berechnet und kumuliert. Dieses Konzept, das auf den so genannten Expositions-Reaktions-Funktionen (ERF) basiert, wird an Beispielen der Photoxidation erläutert. Dieses Vorgehen wurde schon beim ViPQuali-Projekt als Numerische Umweltsimulation umgesetzt. Überprüft werden muss das Modell unbedingt an einer realitätsnahen Validierungsbeanspruchung. Hier werden die ermittelten ERFs mit über den kompletten Beanspruchungszeitraum geloggten Umweltparametern gekoppelt, um die berechnete mit der experimentell erfahrenen Alterungswirkung zu vergleichen. Nur so kann sichergestellt sein, dass alle für die Anwendungsumgebung relevanten Materialempfindlichkeiten einbezogen wurden. T2 - 52. Jahrestagung der GUS CY - Stutensee-Blankenloch, Germany DA - 26.03.2024 KW - UV KW - Polymer 3R KW - Bewitterung KW - Bestrahlung PY - 2024 SN - 978-3-9826129-0-4 SP - 31 EP - 40 PB - Gesellschaft für Umweltsimulation e.V. CY - Pfinztal (Berghausen) AN - OPUS4-59830 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wachtendorf, Volker A1 - Geburtig, Anja A1 - Schulz, Ulrich A1 - Trubiroha, Peter T1 - „Test Tailoring“ eines künstlichen Bewitterungstests am Beispiel der Entwicklung des „Acid Dew and Fog“ Testes N2 - Häufig ist es wünschenswert, für neue Materialien oder Anwendungen künstliche Bewitterungsverfahren zu benutzen, die auf die spezifischen Anforderungen besser zugeschnitten sind, als es bei bestehenden standardisierten Verfahren der Fall ist. Nachdem man die spezifischen Parameter der Beanspruchung unter Anwendungsbedingungen und die spezifische Empfindlichkeit des Materials erfasst hat, beginnt ein Prozess, der als „Test Tailoring“ häufig abstrakt verwendet, auf den aber nur selten näher eingegangen wird. Genau dieser Prozess soll hier am Beispiel der Entwicklung eines künstlichen Bewitterungstests unter saurer Beaufschlagung, dem in der BAM entwickelten Acid Dew and Fog Test, beispielhaft erläutert werden. T2 - 47. Jahrestagung der GUS 2018, Umwelteinflüsse erfassen, simulieren, bewerten CY - Pfinztal (Berghausen), Germany DA - 21.03.2018 KW - Test Tailoring KW - Bewitterung KW - Acid Dew and Fog KW - Umweltsimulation PY - 2018 VL - 47 SP - Vortrag V4, 45 EP - 54 PB - Gesellschaft für Umweltsimulation e.V. CY - Pfinztal AN - OPUS4-45412 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Geburtig, Anja A1 - Wachtendorf, Volker A1 - Trubiroha, P. T1 - Exposure response function for a quantitative prediction of weathering caused aging of polyethylene N2 - The exposure response function of the carbonyl formation over the bulk has been determined for a high-density polyethylene of a thickness of 200 μm, which was used as a weathering reference material according to ISO TR 19032. To this end, spectral sensitivity was studied by local measurement of the effect of spectrally dispersed irradiation. Both the exposure device and the methodology of determination are described. The temperature dependency of photooxidation was determined by UV exposure at various temperatures between 23 and 80 °C. Deviations from linearity and thus reciprocity below 40 °C are discussed and assumed to be related to diffusion limitations. An Arrhenius approach –based on data of linear carbonyl formation – has been incorporated into the exposure response function. Using this exposure response function, aging in terms of the distribution of a quantitative property change over a plastic component can be predicted for a specific outdoor location with real chronologic weather data as input for the exposure. Thus, artificial and natural weathering can be linked and compared. The established exposure response function has been validated by outdoor exposure results from the literature. If an estimated diffusion limitation is taken into consideration, calculations and published data are in good agreement. KW - Irradiation KW - Weathering KW - Spectral sensitivity KW - Temperature dependency KW - Spectral irradiation PY - 2019 DO - https://doi.org/10.3139/120.111348 SN - 0025-5300 VL - 61 IS - 6 SP - 517 EP - 526 PB - Carl Hanser Verlag GmbH & Co. KG AN - OPUS4-48295 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Geburtig, Anja A1 - Wachtendorf, Volker A1 - Trubiroha, P. ED - Ziegahn, K.-F. T1 - Quantitative Auswertemöglichkeiten bei der spektralen Bestrahlung – Berechnung des Wirkungsspektrums N2 - Für die Bewertung des Wellenlängeneinflusses auf die Alterungsvorgänge bei der Bestrahlung UV- oder lichtempfindlicher Materialien kann die Methode der spektralen Bestrahlung angewendet werden. Im Prinzip wird dabei das linear dispergierte Spektrum einer Strahlenquelle mit kontinuierlichem Spektrum (z.B. Xe-Lampe) auf eine Probenoberfläche abgebildet, so dass Ort einer Materialänderung und Wellenlänge der Bestrahlung einander zugeordnet werden können. Nachfolgende lokal-auflösende Analysemethoden ermitteln eine Eigenschaftsänderung an einem spezifischen Ort der Probe, aus dem sich dann die Bestrahlungswellenlänge ergibt. Der verwendete Aufbau wird beschrieben. Es wird an einem ausgewählten Beispiel gezeigt, wie durch geeignete Anbindung eines Messsystems zur Bestimmung der spektralen Bestrahlungsstärke und ortsaufgelöste Messungen der Eigenschaftsänderungen eine quantitative Auswertung realisiert werden kann. Der Einfluss nichtlinearer Alterungsverläufe wird diskutiert. Grenzen der Methode werden aufgezeigt und Erweiterungsmöglichkeiten dargestellt. T2 - 46. Jahrestagung der GUS CY - Stutensee-Blankenloch, Germany DA - 22.03.2017 KW - UV-Bestrahlung PY - 2017 SN - 978-3-9816286-9-2 SP - V 8, 91 EP - 99 AN - OPUS4-42578 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meurer, Maren T1 - Is olypropylene relevant for microplastic analytics? N2 - Nowadays, in every terrestrial and aquatic ecosystem, even in the remotest areas, small residues of plastics, the so called microplastic (MP) can be found. MPs are particles with a size of 1-1000 µm (ISO/TR 21960:2020), mainly containing synthetic polymers like polyethylene (PE), polypropylene (PP), polystyrene (PS) or polyethylene terephthalate (PET). Even styrene-butadiene rubber (SBR) as an indication for tire wear is included due to similar particle formation. To understand the MPs consequences to the environment, it is of high priority to capture its extent of contamination. It is surprising that in the analysis of polymer masses in environmental samples, PE, PS and SBR are often detected, but only small amounts of PP, although this is the second most commonly produced standard plastic and many MP particles originate from carelessly disposed packaging materials. This presentation provides hypotheses about the reasons of rare PP identification and mass quantification in environmental samples. Different investigations of pristine PP and representative environmental samples, including the pre-treatment by Accelerated Solvent Extraction (ASE) or with density separation followed by the thermal extraction / desorption gas chromatography-mass spectrometry (TED-GC/MS) are presented. The results are discussed according to the material properties and a possible degradation mechanism under different weathering conditions which indicate less stability under relevant storage conditions. T2 - Society of Environmental Toxicology and Chemistry CY - Dublin, Ireland DA - 30.04.2023 KW - Sample preparation KW - Polypropylene KW - Microplastic KW - Degradation PY - 2023 AN - OPUS4-57474 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Radunz, Sebastian A1 - Kraus, Werner A1 - Bischoff, F. A. A1 - Emmerling, Franziska A1 - Resch-Genger, Ute A1 - Tschiche, Harald T1 - Temperature- and Structure-Dependent Optical Properties and Photophysics of BODIPY Dyes N2 - We report on the temperature- and structural-dependent optical properties and photophysics of a set of boron dipyrromethene (BODIPY) dyes with different substitution patterns of their meso-aryl subunit. Single-crystal Xray diffraction analysis of the compounds enabled a classification of the dyes into a sterically hindered and a unhindered group. The steric hindrance refers to a blocked rotational motion of the aryl subunit around the bond connecting this moiety to the meso-position of the BODIPY core. The energy barriers related to this rotation were simulated by DFT calculations. As follows from the relatively low rotational barrier calculated to about 17 kcal/mol, a free rotation is only possible for sterically unhindered compounds. Rotational barriers of more than 40 kcal/mol determined for the sterically hindered compounds suggest an effective freezing of the rotational motion in These molecules. With the aid of temperature-dependent spectroscopic measurements, we could show that the ability to rotate directly affects the optical properties of our set of BODIPY dyes. This accounts for the strong temperature dependence of the fluorescence of the sterically unhindered compounds which show a drastic decrease in fluorescence quantum yield and a significant shortening in fluorescence lifetime upon heating. The optical properties of the sterically hindered compounds, however, are barely affected by temperature. Our results suggest a nonradiative deactivation of the first excited singlet state of the sterically unhindered compounds caused by a conical intersection of the potential energy surfaces of the Ground and first excited state which is accessible by rotation of the meso-subunit. This is in good agreement with previously reported deactivation mechanisms. In addition, our results suggest the presence of a second nonradiative depopulation pathway of the first excited singlet state which is particularly relevant for the sterically hindered compounds. KW - Fluorescence KW - Sensor KW - Switch KW - pH KW - BODIPY KW - Dye KW - Probe KW - Synthesis KW - Photophysics KW - Mechanism PY - 2020 DO - https://doi.org/10.1021/acs.jpca.9b11859 SN - 1089-5639 VL - 124 IS - 9 SP - 1787 EP - 1797 PB - American Chemical Society AN - OPUS4-50639 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - de Olivera, Paulo A1 - Michalchuk, Adam A1 - Marquardt, Julien A1 - Feiler, Torvid A1 - Prinz, Carsten A1 - Torresi, R. A1 - Camargo, P. A1 - Emmerling, Franziska T1 - Investigating the role of reducing agents on mechanosynthesis of Au nanoparticles N2 - Control over the bottom up synthesis of metal nanoparticles (NP) depends on many experimental factors, including the choice of stabilising and reducing agents. By selectively manipulating these species, it is possible to control NP characteristics through solution-phase synthesis strategies. It is not known, however, whether NPs produced from mechanochemical syntheses are governed by the same rules. Using the Au NPs mechanosynthesis as a model system, we investigate how a series of common reducing agents affect both the reduction kinetics and size of Au NPs. It is shown that the relative effects of reducing agents on mechanochemical NP synthesis differ significantly from their role in analogous solution-phase reactions. Hence, strategies developed for control over NP growth in solution are not directly transferrable to environmentally benign mechanochemical approaches. This work demonstrates a clear need for dedicated, systematic studies on NP mechanosynthesis. KW - Mechanochemistry KW - Metal nanoparicels PY - 2020 DO - https://doi.org/10.1039/d0ce00826e VL - 22 IS - 38 SP - 6261 EP - 6267 PB - Royal Society of Chemistry AN - OPUS4-51757 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kulla, Hannes A1 - Haferkamp, Sebastian A1 - Akhmetova, Irina A1 - Röllig, Mathias A1 - Maierhofer, Christiane A1 - Rademann, Klaus A1 - Emmerling, Franziska T1 - In situ investigations of mechanochemical one-pot syntheses N2 - We present an in situ triple coupling of synchrotron X-ray diffraction with Raman spectroscopy, and thermography to study milling reactions in real time. This combination of methods allows a correlation of the structural evolution with temperature information. The temperature information is crucial for understanding both the thermodynamics and reaction kinetics. The reaction mechanisms of three prototypical mechanochemical syntheses, a cocrystal formation, a C@C bond formation (Knoevenagel condensation), and the formation of a manganese-phosphonate, were elucidated. Trends in the temperature development during milling are identified. The heat of reaction and latent heat of crystallization of the product contribute to the overall temperature increase. A decrease in temperature occurs via release of, for example, water as a byproduct. Solid and liquid intermediates are detected. The influence of the mechanical impact could be separated from temperature effects caused by the reaction. KW - In situ studies KW - Mechanochemistry KW - Raman spectroscopy KW - Thermography KW - X-ray diffraction PY - 2018 DO - https://doi.org/10.1002/anie.201800147 SN - 1433-7851 SN - 1521-3773 VL - 57 IS - 20 SP - 5930 EP - 5933 PB - Wiley-VCH CY - Weinheim AN - OPUS4-44946 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Haferkamp, Sebastian A1 - Emmerling, Franziska T1 - Insights into the mechanochemical Knoevenagel condensation N2 - Mechanochemistry paves the way to simple, fast, and green syntheses, but there is a lack in understanding of the underlying mechanisms. Here, we present a universal strategy for simultaneous real-time in situ analysis, combining X-ray diffraction, Raman spectroscopy, and thermography. T2 - Bessy User Meeting 2019 CY - Berlin, Germany DA - 05.12.2019 KW - Mechanochemistry PY - 2019 AN - OPUS4-50122 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - May, Anastasia T1 - Thermomechanochemical Synthesis of Pimelic Acid Cocrystals N2 - Milling temperature is a critical factor in mechanochemistry, affecting the kinetics and outcomes of reactions. In the context of cocrystallization, the influence of milling temperature on the process has been investigated for cocrystal systems pyrazinamide:pimelic acid (PZA:PA) and 4,4'-bipyridine:pimelic acid (BPY:PA). By means of temperature-controlled milling, stabilization of metastable polymorph of PZA:PA was achieved, thereby decelerating the aging process of the polymorph. This was accomplished through controlled heated milling of PZA and PA. Furthermore, we have successfully synthesized all three BPY:PA polymorphs by mechanochemistry involving controlled cooled and heated milling. In previous studies, only the most stable polymorph was obtained by mechanochemistry. T2 - 10th European Crystallography School CY - Ohrid, North Macedonia DA - 23.06.2025 KW - Mechanochemistry KW - Cocrystal PY - 2025 AN - OPUS4-63797 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Al-Terkawi, Abdal-Azim A1 - Scholz, G. A1 - Emmerling, Franziska A1 - Kemnitz, E. T1 - Strontium-coordination polymers based on tetrafluorophthalic and phthalic acids: mechanochemical synthesis, ab initio structures determination, and spectroscopic characterization N2 - Two strontium-based dicarboxylate systems [Sr(oBDC-F4)(H2O)2] (1) and [{Sr(oBDC)(H2O)2)·H2O] (2) were synthesized mechanochemically via milling of Sr(OH)2·8H2O with tetrafluorophthalic acid (H2oBDC-F4) or phthalic acid (H2oBDC), respectively. The new structures were determined ab initio from the powder X-ray diffraction (PXRD) data. Both compounds 1 and 2 crystallize in the monoclinic space group P21 /c as two-dimensional coordination polymers (2D-CPs). The determined structures were validated by extended X-ray absorption (EXAFS) data. Compounds 1 and 2 show different thermal stabilities. The fluorinated CP 1 is decomposed at 300 °C while the nonfluorinated CP 2 transforms into a new phase after thermal treatment at 400 °C. The two hydrated CPs exhibit small surface areas which increase after the thermal posttreatment for 1 but remains unchanged for the dehydrated sample of 2. Dynamic vapor sorption (DVS) experiments indicate that both the dehydrated and hydrated samples of 2 depict no significant differences in their adsorption isotherms. The DVS of water indicates that the phase transition after thermal posttreatment of 2 is irreversible. KW - Mechanochemistry KW - XRD KW - NMR PY - 2017 DO - https://doi.org/10.1039/c7dt02564e SN - 1477-9226 SN - 1477-9234 VL - 46 IS - 37 SP - 12574 EP - 12587 PB - The Royal Society of Chemistry CY - Cambridge AN - OPUS4-42261 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heilmann, Maria T1 - Synthesis of bimetallic nickel nanoparticles as catalysts for the Sabatier reaction N2 - Nanoparticles (NPs) have become important materials for a variety of chemical technologies. The enhanced surface-area-to-volume ratio of NPs, making them excellent for use as catalyst, in analytical assays, and for antimicrobial applications. Nickel NPs have exhibited immense potential as important catalyst for the Sabatier reaction, i.e. converting waste to energy via transformation of CO2 into CH4, and could replace the rare earth elements such as Ru, PT, or Rh. In this work we describe the solvothermal synthesis of monometallic and bimetallic nickel nanoparticles. Monodisperse monometallic Ni NPs were synthesized using Oleylamin as solvent and reducing agent. The nanoparticles were investigated using small angle scattering (SAXS), scanning transmission electron microscopy (STEM) and energy dispersive X-ray spectroscopy (EDX), showing that the NPs are stable while the surface is not entirely covered. However, Ni has a high propensity to undergo oxidation, and becoming deactivated by coke formation. Hence, we further explore the preparation of bimetallic NPs, where a second metal is added to stabilize the Ni. Bimetallic Cu-Ni NPs were synthesized by simultaneous solvothermal reduction. These bimetallic NPs exhibit excellent catalytic properties are promising candidates to be used as catalysts for efficient energy storage. T2 - Adlershofer Forschungsforum 2019 CY - Berlin, Germany DA - 11.11.2019 KW - Nanoparticles KW - Catalysis KW - Synthesis PY - 2019 AN - OPUS4-50173 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tuma, Dirk A1 - Mady, A. H. A1 - Baynosa, M. L. A1 - Saad, M. A1 - Dhakal, G. A1 - Kim, W. K. A1 - Shim, Jae-Jin T1 - Morphology-engineered hollow NiTiO₃/C–Ag/Ag₃PO₄ S-scheme heterojunction photocatalyst: mechanistic insights into sunlight-driven tetracycline degradation N2 - Tetracycline (TCH), a widely used antibiotic, persists in aquatic and terrestrial environments, posing ecological risks and accelerating antibiotic resistance. To address this, we report a hollow-structured NiTiO₃/C–Ag/Ag₃PO₄ (NT/C–AAP) photocatalyst—the first hollow-type nickel titanate—synthesized via a self-template solvothermal route followed by photodeposition. The catalyst integrates key design strategies—hollow architecture, oxygen vacancies, carbon coating, and an S-scheme heterojunction—to optimize photocatalytic performance. The hollow structure enhances light harvesting via internal scattering, oxygen vacancies facilitate O2 adsorption and superoxide (O₂•⁻) generation, and the S-scheme heterojunction effectively suppresses electron–hole recombination while preserving strong redox potential. NT/C–AAP achieved 96% TCH degradation within 1 h and 82% mineralization in 3 h under solar light, far exceeding core–shell (18%) and aggregated (47%) NiTiO₃-based catalysts. Complete removal was realized within 40 min under 400 W visible light. The catalyst maintained 96% activity after five cycles, confirming excellent durability. Compared with previously reported NiTiO₃ photocatalysts, NT/C–AAP delivered a 50–400% performance enhancement arising from its engineered hollow structure and improved electronic properties. Mechanistic studies identified O₂•⁻ and •OH radicals as dominant species, validating the role of morphology and interface engineering in directing charge separation and redox activity. Additionally, a catalyst performance index was proposed to facilitate comparison across diverse conditions. Overall, this work introduces a novel, durable photocatalyst that links structural design to functional performance and demonstrates strong potential for practical environmental remediation. KW - Heterojunction photocatalyst KW - Photodegradation KW - Tetracycline PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-655946 DO - https://doi.org/10.1007/s42114-025-01600-x SN - 2522-0128 VL - 9 IS - 2 SP - 1 EP - 19 PB - Springer Nature CY - London AN - OPUS4-65594 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schwibbert, Karin A1 - de Eulate Pérez, Elisa García A1 - Wen, Keqing A1 - Voss, Heike A1 - Thiele, Dorothea A1 - Richter, Anja M. A1 - Bonse, Jörn T1 - Escherichia coli repellence via laser-induced periodic surface structures (LIPSS) on titanium: Critical role of biofilm-associated gene expression N2 - The inconsistency in the observed bacteria-repellent effects of laser-induced surface textures remains a subject of scientific debates. With E. coli TG1 as test strain, we performed biofilm formation assays on ultrashort pulse laser textured titanium. Samples covered with low spatial frequency LIPSS (LSFL) of periods around 750 nm or with high spatial frequency LIPSS (HSFL) featuring smaller periods around 100 nm were processed on polished samples. While LSFL significantly reduce the number of adhering bacteria compared to the polished reference, HSFL do not. Simultaneously, we concentrate our study on bacterial strategies employed for biofilm formation, that is the transcription of the biofilm-associated genes csgB, involved in primary adhesion to a surface, and wza, participating in biofilm maturation. Promoter regions of these genes were cloned into a promotor probe plasmid with the green fluorescent protein GFP+ as reporter and transferred into the test strain. As indicated by the fluorescence intensity of the reporter protein, among the bacteria colonizing LSFL-covered areas, a markedly higher proportion of cells transcribing csgB or wza were detected, compared to the bacterial populations colonizing the polished or HSFL-covered areas. To our knowledge, this is the first study indicating that the antifouling effect of LSFL topographies can be counteracted when bacteria activate biofilm-associated genes. KW - Laser-induced periodic surface structures (LIPSS) KW - Titanium KW - Biofilm KW - Antifouling KW - Gene expression KW - Fluorescence microscopy PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-655572 DO - https://doi.org/10.1016/j.apsusc.2026.166363 SN - 0169-4332 VL - 730 SP - 1 EP - 9 PB - Elsevier B.V. AN - OPUS4-65557 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gugin, Nikita A1 - Villajos, José Antonio A1 - Dautain, O. A1 - Maiwald, Michael A1 - Emmerling, Franziska T1 - Optimizing the Green Synthesis of ZIF-8 by Reactive Extrusion Using In Situ Raman Spectroscopy N2 - We report the scale-up of a batch solid synthesis of zeolitic imidazolate framework-8 (ZIF-8) for reactive extrusion. The crystalline product forms in the extruder directly under the mixture of solid 2-methylimidazole and basic zinc carbonate in the presence of a catalytic amount of liquid. The process parameters such as temperature, liquid type, feeding rate, and linker excess were optimized using the setup specifically designed for in situ Raman spectroscopy. Highly crystalline ZIF-8 with a Brunauer–Emmett–Teller (BET) surface area of 1816 m2 g–1 was quantitatively prepared at mild temperature using a catalytic amount of ethanol and a small excess of the linker. Finally, we developed a simple and comprehensive approach to evaluating the environmental friendliness and scalability of metal–organic framework (MOF) syntheses in view of their large-scale production. KW - Mechanochemistry KW - In situ Raman KW - Large-scale processing KW - Metal−organic frameworks KW - Twin-screw extrusion (TSE) PY - 2023 DO - https://doi.org/10.1021/acssuschemeng.2c07509 SN - 2168-0485 VL - 11 IS - 13 SP - 5175 EP - 5183 PB - ACS Publications AN - OPUS4-57366 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Božičević, Lucija A1 - Altmann, Korinna A1 - Hildebrandt, Jana A1 - Knigge, Xenia A1 - Vrček, Valerije A1 - Peranić, Nikolina A1 - Kalcec, Nikolina A1 - Vinkovic Vrcek, Ivana T1 - Estrogenic activity of plastic nanoparticles mixture under in vitro settings N2 - The plastic value chain, central part of modern living, caused environmental pollution and bioaccumulation of plastic nanoparticles (PNPs). Their ubiquitous presence in different environmental and biological compartments has become a serious threat to human health and ecosystems. Frequently used plastic materials such as polypropylene (PP), polystyrene (PS) and polyethylene (PE) have been detected in the form of PNPs in the food chain, soil, water and air, as well as in human feces and blood. In this study, we aimed to provide novel insights in endocrine disrupting properties of PNPs using in vitro estrogen receptor (ER) transactivation assay. The effects of PP-NPs, PE-NPs and PS-NPs and their mixture on T47D-KBluc cell line stably transfected with luciferase as reporter enzyme was evaluated by means of cytotoxicity, cellular uptake and ER activation. Tested dose range for PNPs was 0.001 – 10 mg/L. Both cellular uptake and cytotoxicity for all PNPs was found to be dose-dependent. Only the highest dose of PP-NPs and PE-NPs induced apoptosis and cell death, while PS-NPs were not cytotoxic in tested dose range. For tested concentrations, PP-NPs and PE-NPs showed significant agonistic activity on ER, while PS-NPs cannot be considered ER active. When, applied as mixture, PNP demonstrated additive toxicity effects compared to the effect of each individual PNPs. Additivity was also observed for ER agonistic effect of PNPs mixture according to the benchmark dose-addition modelling approach. This study provides missing science-based evidence on endocrine disrupting effects of PE-NPs, PP-NPs, PS-NPs and their mixtures and highlights the importance of considering unintentional, aggregate and combined exposure to different PNPs in risk management. KW - Risk assessment KW - Nanoplastics KW - Estrogenic activity of plastic nanoparticles PY - 2024 DO - https://doi.org/10.1039/D3EN00883E SN - 2051-8153 VL - 11 IS - 5 SP - 2112 EP - 2126 PB - Royal Society of Chemistry (RSC) AN - OPUS4-59724 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schmitt, M. A1 - Altmann, Korinna A1 - Fengler, Petra A1 - Gehde, M. T1 - Air-based polyethylene fragmentation with high yield to form microplastic particles as reference material candidates N2 - Microplastic particles with sizes between 1 to 1000 μm are widely distributed worldwide. Origin, transport pathways and fate are poorly known, as sampling, sample preparation and detection methods are major challenges. In addition, reference materials that mimic environmental particles are lacking. Most challenging is the yield of MP particle production and the need for resource-intensive grinding with liquid nitrogen. In this paper, a machine is designed to produce aged microplastic particles as reference material candidates with high yield. The machine is based on ultraviolet aging of a thin foil and mechanical fragmentation using clean air. An example of aging and fragmentation of high density polyethylene with additional physical and chemical characterization of shape, size, aging state by carbonyl index and density is presented. KW - Microplastics KW - Degradation of polyethylene KW - Air fragmentation KW - Microplastics reference material PY - 2023 DO - https://doi.org/10.1002/appl.202200121 SP - 1 EP - 18 PB - Wiley online library AN - OPUS4-57203 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weber, Simone T1 - Influence of the pH Value to the Degradation of Ester-Based Thermoplastic Polyurethanes N2 - Microplastics are solid polymeric particles with a size of 1-1000 μm (ISO/TR21960:2020), which can be emitted from mismanaged waste into the environment, where microplastic is now ubiquitous. What happens to the microplastics after ending up in the environment, which risks entail and what effects it has are not sufficiently clarified up to now. The most certain issue is that the plastic particles in the environment are exposed to natural ageing, are fragmenting and degrading, such that the potential risk to ecosystems and humans is increasing due to the formation of smaller and smaller particles, potentially even including nanoplastics, if these are ingested before their further degradation. Therefore, and in view of a possible registration of polymers under REACH in the future, it is necessary to investigate the degradation of thermoplastic polyurethanes (TPU) regarding hydrolysis stability to evaluate possible risks and effects to the environment. In the present studies, one thermoplastic polyurethane – with and without hydrolysis stabilizer – is exposed to different pH buffers at 50°C for 14 days to investigate hydrolysis depending to different pH values (acid, alkali and neutral) based on OECD guideline TG111. The hydrolysis behavior of the TPUs is characterized by surface sensitive techniques and on bulk properties. First degradation effects can be detected by SEC. Hydrolysis, especially under acidic and basic conditions, leads to chain scissions to lower molecular masses. Furthermore, the degradation products which indicate the structure of the bulk material were detected by thermo-analytical methods like TGA-FTIR for the small degradation products and the thermo extraction/desorption-gaschromatography/mass spectrometry (TED-GC/MS) for bigger degradation products. Acidic and basic hydrolysis shows the same degradation behavior which is caused by a preferred scission of the ester and urethane functionalities. Surface-sensitive techniques such as XPS demonstrate less carboxylic acid formation at acidic than at alkaline pH value in the TPU without stabilator, where as the TPU with stabilator ages to the same extent in both pH ranges. Altogether, the hydrolysis of TPUs – independently of added stabilizer or not – in acid and alkali environment is accelerated compared to the neutral hydrolysis. T2 - SETAC CY - Dubin, Ireland DA - 30.04.2023 KW - Degradation KW - Thermoplastic Polyurethane KW - Microplastic KW - Polymer Hydrolysis KW - Polymer 3R KW - REACH PY - 2023 AN - OPUS4-58906 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wiesner, Yosri T1 - Erfassung von Degradationsprodukten und Additiven sowie temperaturspezifische Pyrolyseprodukte mittels TED-GC/MS N2 - Im der Präsentation werden, neben der Möglichkeit der Mikroplastikquantifizierung, auf weitere Anwendungsfelder der Methode TED-GC/MS eigegangen. Dies beinhaltet die Erfassung von Degradationsprodukten UV/O2 geschädigter Polymere und die Detektion von Additiven. Die Optimierung der Methode betreffend Messzeit und materialspezifischer Messanforderung sind ebenfalls Gegenstand. T2 - Kolloquium Massenspektrometrie von Polymeren CY - Berlin, Germany DA - 09.05.2023 KW - TED-GC/MS KW - Polymere KW - Degradation KW - Additive PY - 2023 AN - OPUS4-57480 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Moss, Caitlin T1 - Mechanochemistry as a Green Synthetic Route N2 - Mechanochemistry has emerged as a transformative approach in sustainable chemistry, offering a solvent-free and energy-efficient pathway for chemical synthesis. By utilizing mechanical force—typically through ball milling, grinding, or other shear-driven methods, reactions can proceed without the extensive use of harmful solvents, reducing waste and environmental impact. This poster explores the principles, methodologies, and applications of mechanochemistry in developing greener synthetic routes, with a focus on pharmaceutical and materials science applications. Key advantages, including reduced reaction times, enhanced selectivity, and improved atom economy, will be highlighted alongside challenges such as scalability. By presenting mechanochemistry as a frontier technology at the intersection of chemistry, materials science, and environmental stewardship, this work invites dialogue among students and academics about its future in sustainable innovation. T2 - Furture WINS 2024 CY - Berlin, Germany DA - 21.11.2024 KW - Mechanochemistry KW - Green chemistry PY - 2024 AN - OPUS4-62123 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heinekamp, Christian T1 - Synthesis of zirconiumfluorides using a sol-gel/postfluorination approach and their application in C-F bond activation N2 - ZrF4 species have shown to exhibit hard Lewis acidity in homogeneous systems. In order to study solid state Lewis acidic ZrF4 a sol-gel synthesis was adapted following previous approaches for AlF3 and a necessary post fluorination is being optimised to obtain a Lewis acidic heterogeneous catalyst for C-F bond activation. The influence of different Zr precursors was also studied while the local coordination sphere of a active species was found to be similar to β-ZrF4 using EXAFS of the Zr K-edge. T2 - RSC Twitter Poster Conference 2023 CY - Online meeting DA - 28.02.2023 KW - ZrF4 KW - Heterogeneous catalysis PY - 2023 AN - OPUS4-57227 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emmerling, Franziska T1 - Mechanochemical Syntheses of Metal Phosphonates N2 - Mechanochemistry is a suitable method for synthesizing a variety of metal phosphonates. By varying the ratio of the reactants, it is possible to control the reaction pathway. With this approach targeted synthesis of a certain composition is possible. Several new metal phosphonate structures were solved from the powder X-ray diffraction data including molecular metal phosphonates. The results demonstrate a new fast, facile, and environmental friendly alternative for the preparation of metal phosphonates. In situ investigations of the milling processes provided insights into the formation process of metal phosphonates. A multi-step diffusion mechanism was identified for most systems. Crystalline phases were obtained intermediately, suggesting that the synthesis is following Ostwald’s rules of stages. T2 - 1st European Workshop on Metalphophantes CY - Swanse, UK DA - 18.09.2018 KW - Mechanochemistry PY - 2018 AN - OPUS4-46382 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zauer, M. A1 - Prinz, Carsten A1 - Adolphs, J. A1 - Emmerling, Franziska A1 - Wagenführ, A. T1 - Sorption surfaces and energies of untreated and thermally modified wood evaluated by means of excess surface work (ESW) N2 - Water vapor sorption surface areas and sorption energies of untreated and thermally modified Norway spruce [Picea abies (L.) Karst.], sycamore maple (Acer pseudoplatanus L.) and European ash (Fraxinus excelcior L.) were investigated by means of dynamic vapor sorption (DVS) measurements and excess surface work (ESW) evaluation method, respectively. Adsorption and desorption experiments in the hygroscopic range and desorption tests from water saturation were conducted. Thermodynamically, ESW is the sum of the surface free energy and the isothermal isobaric work of sorption. From the amount adsorbed in the first Minimum a specific surface area similar to the BET surface area can be obtained. The results show that untreated spruce has a significantly higher specific water vapor Sorption surface and sorption energy compared to both hardwoods maple and ash. Thermal modification of the woods leads to a significant reduction of water vapor Sorption surface and sorption energy. The determined surface area and energy are higher in desorption direction than in adsorption direction, whereby the highest values in Desorption direction from water saturation, especially for maple and ash, were obtained. The surface areas calculated by means of the ESW method are similar to the surface areas calculated by means of the BET method, particularly in adsorption direction. KW - Excess surface work KW - Dynamic vapor sorption KW - Wood KW - BET PY - 2018 DO - https://doi.org/10.1007/s00226-018-1021-2 SN - 1432-5225 SN - 0043-7719 VL - 52 IS - 4 SP - 957 EP - 969 PB - Springer CY - Berlin Heidelberg AN - OPUS4-44975 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Haferkamp, Sebastian T1 - Mechanochemical Knoevenagel condensations of benzaldehyde derivates investigated in situ N2 - Mechanochemistry is widely applicable for the synthesis of inorganic, metal-organic, and organic compounds. It is known for short reaction times, nearly quantitative conversions, and decreasing amount of solvents, which opens the field to more environmentally friendly syntheses routes. Among organic syntheses, the Knoevenagel condensation is an important C-C bond forming reaction leading to α,β-unsaturated compounds. To gain more information on the underlying processes, we investigated the syntheses by a combination of different in situ investigation techniques, including synchrotron X-ray diffraction, Raman spectroscopy and thermography. This combination provides information on the structural changes and temperature influences during milling. Benzaldehyde derivates (nitro- and fluoro-derivates) reacted with malononitrile to the respective benzylidenemalononitriles. The in situ investigations show direct and quantitative conversions. In the case of the fluorinated benzaldehyde derivates we showed the possibility of using liquid substrates in mechanochemical organic synthesis. Surprisingly, after crystallization from a viscous state, the material was suitable for single-crystal X-ray analysis. T2 - Powder Diffraction School 2018 CY - Villigen, Switzerland DA - 24.09.2018 KW - C-C coupling KW - Mechanochemistry KW - In situ KW - Knoevenagel PY - 2018 AN - OPUS4-46320 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kulla, Hannes T1 - In situ investigations of a mechanochemical cocrystal formation by X-ray diffraction in two different milling jars N2 - We present an in situ PXRD investigation of the mechanochemical cocrystal formation of pyrazinamide with pimelic acid in two milling jar materials. DFT calculations of the two synthesized polymorphs suggest that the relative stability is based on a conformation change of pyrazinamide in the cocrystal. T2 - 3. BAM-BfR Workshop CY - Berlin, Adlershof, Germany DA - 15.02.2018 KW - Mechanochemistry KW - Cocrystal KW - Polymorph KW - In situ XRD KW - DFT PY - 2018 AN - OPUS4-44315 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nag, Sayak A1 - Bhattacharya, Biswajit A1 - Emmerling, Franziska A1 - Ghosh, Soumyajit T1 - Stress and Light-Induced Dual Mechanical Properties of Two 1,3-Dicyanostilbene Derivative Crystals N2 - Dynamic molecular crystals with multistimuli responses hold immense potential for applications as actuators and smart materials. Here, we report two new 1,3-dicyanostilbene derivative crystals (crystals 1 and 2), which exhibit dual mechanical responses. Both crystals 1 and 2 demonstrate stress-induced mechanical flexibility and light-induced photomechanical bending upon exposure to a 375 nm UV LED. These two distinct mechanical responses are associated with different underlying phenomena and are independent of each other. Mechanical flexibility is attributed to the absence of slip planes and a criss-cross packing arrangement in an isotropic structure, while photomechanical bending is ascribed to the formation of a heterogeneous phase distribution due to Z → E photoisomerization. However, they show thermal reversibility, pointing toward a reversible E → Z back isomerization. This study demonstrates that single molecular crystals combining mechanical flexibility and photomechanical bending can be designed and fabricated for developing multistimuli responsive actuators. KW - Photoisomerization KW - Crystal structure KW - Crystals KW - Flexibility KW - Molecules PY - 2025 DO - https://doi.org/10.1021/acs.cgd.5c00097 SN - 1528-7483 SP - 1 EP - 11 PB - American Chemical Society (ACS) AN - OPUS4-63267 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Cirkovic Velickovic, T. A1 - Altmann, Korinna A1 - Dailey, L T1 - CUSP Conference WG1 & WG3: MATERIALS AND METHODS N2 - This talk is a presentation about the main results of the CUSP cluster on micro- and nanoplastics human health that work from 2021 to 2025 in Horizon Europe programme according to the WG1 and 3. These groups combined the analytics and the materials with interlaboratory comparisons (ILC). The talk reflects the need of realistic test materials with defined properties for micro- and nanoplastic research. Some were developed are now available. The talk also highlights the need for harmonisation and the results of different ILCs that were performed. T2 - CUSP conference CY - Brussels, Belgium DA - 25.02.2025 KW - Microplastics KW - Reference materials KW - Interlaboratory comparison (ILC) PY - 2025 AN - OPUS4-62703 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Casali, Lucia T1 - Kinetics of the mechanically induced ibuprofen-nicotinamide co-crystal formation by in-situ X-ray diffraction N2 - Mechanochemistry offers sustainable synthesis for pharmaceuticals, though scaling remains challenging. By combining time-resolved in situ X-ray diffraction with kinetic modeling on the mechanosynthesis of the co-crystal ibuprofen-nicotinamide, we identified the reaction-driving factors. This deeper insight opens the way for a scale-up of mechanochemistry in the pharmaceutical industry. T2 - CGOM15 (15th International Workshop on Crystal Growth of Organic Materials) CY - Phuket, Thailand DA - 23.07.2024 KW - Mechanochemistry KW - Kinetics KW - In-situ monitoring PY - 2024 AN - OPUS4-61756 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Casali, Lucia T1 - Kinetics of the mechanically induced ibuprofen-nicotinamide co-crystal formation by in-situ X-ray diffraction N2 - Mechanochemistry offers sustainable synthesis for pharmaceuticals, though scaling remains challenging. By combining time-resolved in situ X-ray diffraction with kinetic modeling on the mechanosynthesis of the co-crystal ibuprofen-nicotinamide, we identified the reaction-driving factors. This deeper insight opens the way for a scale-up of mechanochemistry in the pharmaceutical industry. T2 - BESSY User meeting CY - Berlin, Germany DA - 11.12.2024 KW - Mechanochemistry KW - Kinetics KW - In-situ monitoring PY - 2024 AN - OPUS4-62193 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wegner, Karl David T1 - One-Pot Heat-Up Synthesis of ZnSe Magic-Sized Clusters Using Thiol Ligands N2 - The unique optoelectronic properties of semiconductor nanocrystals, also termed quantum dots (QDs), have led to many advances in optoelectronic devices, bioimaging, and biosensing. This strong potential in a wide range of applications sparked the interest for a better understanding of the QD formation mechanisms. Recent studies have shown that atomically defined, zero-dimensional magic-size clusters (MSCs) play a crucial role during the nucleation and growth of QDs. Thereby MSCs consist of discrete numbers of ions leading to narrow size distributions and thus narrow absorption peaks, which evolve in discrete steps from one stable size to the next. The formation of MSCs was found in the synthesis of II-VI and III-V QDs but only limited synthesis approaches are available for the synthesis of MSCs in single-ensemble form without coexistence of other-size QDs. These MSCs can further self-assemble into two- and three-dimensional hybrid structures using organic ligands like diamines, leading to enhanced photoluminescence properties and catalytic activities. In this contribution, we present a synthesis strategy for the preparation of single-sized ZnSe MSCs. With a band gap of 2.7 eV and being an earth-abundant material, ZnSe QDs are interesting for light-emitting devices, blue-green lasers, photocatalysis, and fluorescence probes. In contrast to other studies, our approach is based on a one-pot heat-up synthesis and uses less toxic and dangerous zinc precursors (e.g. zinc stearate). Knowing that thiol-based ligands can alter the formation process of ZnSe QDs, we investigated the influence of 1-dodecanethiol on the ZnSe MSC formation using absorption spectroscopy, TEM, XPS, and XRD. By variation of the thiol ligand concentration and reaction temperature, we were able to synthesize two new ZnSe MSC sizes, the largest so far, by using easy-to-handle precursors. T2 - NANOHYBRID - Hamburg Conference on Complex Nanostructures CY - Hamburg, Germany DA - 04.10.2022 KW - ZnSe KW - Magic-sized cluster KW - Nanoparticle KW - Synthesis KW - Nanomaterial PY - 2022 AN - OPUS4-56193 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - de Oliveira Guilherme Buzanich, Ana T1 - Time resolved in situ monitoring of mechanochemical transformations by X-ray spectroscopy (XAS) N2 - Mechanochemical reactions promise a new direction for environmentally benign preparation of materials, and has been dubbed by IUPAC as one of the 10 chemical innovations that will change our world. Despite this significant promise, very little is known about the mechanisms that drive mechanochemical transformations, posing significant barriers to realizing their full potential. To this end, there is growing need to follow mechanochemical reactions in situ and in real time. We here describe advances in the development and application of XAS methods to monitor material synthesis in real time under mechanochemical conditions. We demonstrate the generality of our approaches by describing mechanochemical syntheses of materials by both vibratory ball milling and by Resonant Acoustic Mixing (RAM), where a time resolution of 1 second is for a whole XAS spectrum was achieved. Moreover, we describe how spectroscopic methods can be coupled to diffraction-based approaches, thereby providing new dimensions in understanding mechanochemical synthesis. T2 - AfLS3 CY - Online meeting DA - 14.11.2021 KW - Dipsersive XAS KW - Mechanochemistry KW - Time-resolved KW - In situ PY - 2021 AN - OPUS4-56256 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Detektion von Mikroplastik N2 - In dem Vortrag geht es um die Möglichkeiten der Detektion von Mikroplastik im Allgemeinen. Es werden Beispiele für die Luft gezeigt. T2 - VDI-Workshop „Mikroplastik in der Außenluft – Was wir wissen und was wir (noch) nicht wissen CY - Online meeting DA - 15.11.2022 KW - Mikroplastik KW - Mikroplastik in Luft KW - Detektion von Mikroplastik PY - 2022 AN - OPUS4-56289 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waniek, Tassilo T1 - MNP test and reference material production N2 - Reference materials are essential to analyze the impact of micro- and nanoplastics. The particle size D50 has been chosen as property of interest. They can be produced top-down by milling. For size separation down to a particle size D50 of 50 µm sieving is suitable while smaller particle sizes can be obtained by filtration. After production it is important to control the stability because microplastic in the size range below 10 µm tend to agglomerate. T2 - CUSP early-stage researchers meeting CY - Online meeting DA - 08.11.2022 KW - Particale size KW - Microplastic KW - Reference material KW - Cryo milling KW - Polymer PY - 2022 AN - OPUS4-56214 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ciornii, Dmitri T1 - Micro- and Nanoplastics: from physico-chemical properties to reference products N2 - In this presentation we demonstrate the importance of physico-chemical properties (pc) of micro- and nanoplastic particles (MNPs). These properties determine interaction between MNPs and cells or living organisms. To perform accurate experiments for acquiring pc information it is essential to develop well-characterized and understood plastic reference materials. Such reference materials can be used in interlaboratory comparisons (ILCs). BAM is organizing under VAMAS two ILCs, on micro- and nanoplastics to obtain reliable results and methodologies for pc characterization of MNPs. By gaining profound knowledge on pc properties it becomes possible to estimate the impact of MNPs on the humans and environment and therefore to translate the knowledge to the level of regulation. T2 - CUSP early-stage researchers meeting CY - Online meeting DA - 08.11.2022 KW - Micro- and nanoplastics KW - Plastic reference materials KW - Interlaboratory Comparisons PY - 2022 AN - OPUS4-56330 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Karafiludis, Stephanos T1 - Evolution of mesoporous frameworks from precipitated struvite-structured metal phosphate materialsls N2 - Mesoporous transition metal phosphates (TMPs) have attracted major interest due to their high (electro-)catalytic activity suitable for H2 generation, supercapacitors or batteries. Typically, mesoporous materials are synthesized via a template-based route. This way is in the case of TMP because the surfactants used are difficult to remove due to the sensitivity of the mesoporous framework. We present a template-free method including the formation of a precursor phase called M-struvite (NH4MPO4•6H2O, M = Mg2+, Ni2+, Co2+, Ni2+xCo2+1-x) to synthesize mesoporous and amorphous metal phosphates. This method relies on the thermal decomposition of crystalline M-struvite precursors to an amorphous and simultaneous mesoporous phase associated with the degassing of NH3 and H2O. The temporal evolution of mesoporous frameworks and the response of the coordination metal coordination environment was followed with diffraction and spectroscopy based in-situ and ex-situ methods. We highlight the systematic differences in absolute surface area, pore shape, pore size, and phase transitions between the chemical systems. In a complex amorphous structure, thermal decomposed Mg-, Ni- and NixCo1-x-struvites exhibit high surface areas and pore volumes for phosphate materials with a spherical to channel-like pore geometry (240 m²g-1 and 0.32 cm-3 g-1 for Mg and 90 m²g-1 and 0.13 cm-3 g-1 for Ni). In addition to this low-cost, environmentally friendly and simple synthesis, M-struvites could grow as a recycling product from industrial and agricultural wastewaters. These waste products could be upcycled through a simple thermal treatment for further applications. T2 - SNI 2022 - German Conference for Research with Synchrotron Radiation, Neutrons and Ion Beams at Large Facilities CY - Berlin, Germany DA - 05.07.2022 KW - Struvite KW - Transition metal KW - Phosphate KW - Amorphous phases KW - Mesoporosity PY - 2022 AN - OPUS4-55911 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Braun, U. T1 - Thermoanalytical methods to measure mass in microplastics N2 - The talk adresses the use of thermoanalytical methods in microplastics analysis. T2 - EUROLAB webinar: MICROPLASTICS: regulations, standards and the role of laboratories CY - Online meeting DA - 15.02.2023 KW - TED-GC/MS KW - Thermoanalytical methods KW - Microplastic mass PY - 2023 AN - OPUS4-57009 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heilmann, Maria T1 - Size-Tunable Ni-Cu Core-Shell Nanoparticles: Structure, Composition, and Catalytic Activity N2 - Nanoparticles (NPs) have become important materials for a variety of chemical technologies, including catalysis. One of the main challenges is the reduction of green house gases, such as CO2. One opportunity besides the capturing is the conversion to synthesis gas via the reverse water-gas shift reaction. A facile and efficient method is described for the solvothermal synthesis of size-tunable, stable, and uniform NiCu core-shell NPs. The diameter of the NPs can be tuned in a range from 6 nm to 30 nm and the Ni:Cu ratio from 30:1 to 1:1. The NPs are structurally characterized with combination of transmission electron microscopy, anomalous small-angle X-ray scattering, X-ray photoelectron spectroscopy, and X-ray absorption fine structure. Using these analytical methods, a core-shell-shell structure their chemical composition is elucidated. A depletion from the core to the shell is observed, with the core consisting of NiCu alloy, surrounded by an inner Ni-rich shell and an outer NiO shell. The SiO2-supported NiCu core-shell NPs show pronounced selectivity of >99% for CO in the catalytic reduction of CO2 to CO using hydrogen as reactant (reverse water–gas shift reaction). T2 - Nanoalloys: recent developments and future perspectives Faraday Discussion CY - London, UK DA - 21.09.2022 KW - Nanoparticles KW - Core-shell KW - Catalysis PY - 2022 AN - OPUS4-56831 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Release of synthetic fibres during washing of typical household textiles: Findings from washing machine tests and resulting policy recommendations N2 - This talk summarizes the experimental setup and the results of one washing experiment under realistic conditions according to microplastic fiber release. T2 - Tackling microplastics in the environment CY - Brussels, Belgium DA - 09.03.2023 KW - Microplastics KW - Fibers of textile origin KW - Washing machine KW - Microplastic fibre release PY - 2023 AN - OPUS4-57204 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Linberg, Kevin T1 - Polymorphism in molecular cocrystals controlled by variable temperature ball milling N2 - Mechanochemistry offers a unique opportunity to modify or synthesize new crystal forms. Although the method is very promising, little is known about the mechanochemical means to control the synthesis of a solid form. Using an polymorphic organic cocrystal system, we show here that mechanochemistry can be used to obtain a polymorph transformation under the apparently conventional (thermal) transition point. T2 - Bessy User Meeting 2022 CY - Online meeting DA - 08.12.2022 KW - Mechanochemistry KW - Polymorphism KW - TRIS PY - 2022 AN - OPUS4-56473 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Karafiludis, Stephanos T1 - How do transition metal phosphates crystallise? N2 - Industrial and agricultural waste streams (waste waters, sludges, tailings etc.), which contain high concentrations of NH4+, PO43- and transition metals, are environmentally harmful due to their toxic pollutants. At the same time, phosphorus and selective transition metals such as Cobalt could be potentially depleted as a critical raw material due to the high demand and rapidly declining natural ore deposits. Therefore, due to simultaneous scarcity and abundance, the phosphorus and 3d metal recovery from agricultural, industrial, mining, or urban wastewaters have been an important factor in sustaining our global consumption and preservation of the natural environment. Typically, separate pathways have been considered to extract hazardous substances such as transition metals or phosphate, independently from each other. Here, we investigate the crystallization of transition metal phosphate (TMP) compounds (NH4MPO4∙6H2O, M3(PO4)2∙8H2O with M = Ni2+, Co2+, NixCo1-x2+ M-struvite and M-phosphate octahydrate) out of aqueous solutions, which allow for P, ammonia and metal co-precipitation. The precipitation of these compounds from industrial and agricultural waste waters has high potential as a P- and 3d metal recovery route. For this purpose, a detailed understanding of the crystallization process beginning from combination of solved ions and ending in a final crystalline product is required. Through adjusting the reaction conditions, the stability, crystallite size and morphology of the as-obtained TMPs could be controlled. Detailed investigations of the precipitation process in time using ex- and in-situ techniques provided new insights into their non-classical crystallization mechanism/crystal engineering of these materials. These TMPs involve transitional colloidal nanophases during the crystallization process. Over time, their complex amorphous framework changes significantly resulting simultaneously in an agglomeration and densification of the compound. After extended reaction times these colloidal nanophases condensed to a final crystal. However, the reaction kinetics of the formation of a final crystalline product and the lifetime of these intermediate phases vary significantly depending on the metal cation involved in the precipitation process. Ni-struvite is stable in a wide reactant concentration range and at different metal/phosphorus (M/P)-ratios, whereas Co tends to form Co-struvite and/or Co-phosphate octahydrate depending on the (M/P)-ratio. The mixed NixCo1-x system shows a significantly different crystallization behavior and reaction kinetics of the precipitation compared to the pure endmembers. The observed various degree of stability could be linked to the octahedral metal coordination environment in these compounds. The achieved level of control over the precipitates, is highly desirable for 3d- and P-recovery methods. Under this paradigm, the crystals can be potentially upcycled as precursor materials for (electro)catalytical applications. T2 - Granada Münster Discussion Meeting (GMDM) CY - Granada, Spain DA - 30.11.2022 KW - Struvite KW - Transition metal KW - Phosphates KW - Amorphous phases KW - Non-classical crystallization PY - 2022 AN - OPUS4-56478 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Karafiludis, Stephanos T1 - Crystallization study of transition metal phosphates: a new example for non-classical crystallization theory N2 - Industrial and agricultural waste streams (waste waters, sludges, tailings etc.), which contain high concentrations of NH4+, PO43- and transition metals, are environmentally harmful due to their toxic pollutants. At the same time, phosphorus and selective transition metals such as Cobalt could be potentially depleted as a critical raw material due to the high demand and rapidly declining natural ore deposits. Therefore, due to simultaneous scarcity and abundance, the phosphorus and 3d metal recovery from agricultural, industrial, mining, or urban wastewaters have been an important factor in sustaining our global consumption and preservation of the natural environment. Typically, separate pathways have been considered to extract hazardous substances such as transition metals or phosphate, independently from each other. Here, we report the synthesis routes for transition metal phosphate (TMP) compounds (M3(PO4)2∙8H2O, NH4MPO4∙6H2O, M = Ni2+, Co2+, NixCo1-x2+ M-struvite and M-phosphate octahydrate), which allow for P, ammonia and metal co-precipitation. The precipitation of these compounds from industrial and agricultural waste waters could be a promising P-recovery route. Through adjusting the reaction conditions, the stability, crystallite size and morphology of the as-obtained TMP could be controlled. Detailed investigations of the precipitation process using ex- and in-situ techniques provided new insights into their non-classical crystallization mechanism/crystal engineering of these materials. These TMPs involve transitional colloidal nanophases which subsequently aggregate and condense to final crystals after extended reaction times. However, the reaction kinetics of the formation of a final crystalline product vary significantly depending on the metal cation involved in the precipitation process. Ni-struvite is stable in a wide reactant concentration range and at different metal/phosphorus (M/P)-ratios, whereas Co tends to form Co-struvite and/or Co-phosphate octahydrate depending on the (M/P)-ratio. The mixed NixCo1-x system shows a significantly different crystallization behavior and reaction kinetics of the precipitation compared to the pure endmembers. The observed various degree of stability could be linked to the octahedral metal coordination environment in these compounds. The achieved level of control over the precipitates, is highly desirable for 3d- and P-recovery methods. Under this paradigm, the crystals can be potentially upcycled as precursor materials for (electro)catalytical applications. T2 - Adlershofer Forschungsforum 2022 CY - Berlin, Gemany DA - 11.11.2022 KW - Transition metal KW - Phosphates KW - Non-classical crystallization KW - In-situ SAXS/WAXS KW - Cryo-TEM PY - 2022 AN - OPUS4-56479 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heinekamp, Christian T1 - Exploring amorphous lewis-acidic zirconium chloro fluoride as a heterogeneous HF shuttle N2 - Owing to a growing shortage of fluorspar, a raw material used for producing fluorinated base chemicals, fluorspar has been named among the 30 critical raw materials in the EU. 1 However, the sustainable transfer of fluorine atoms from one molecule to another using heterogeneous catalysts has not yet been reported. Herein, we present the heterogeneous catalyst zirconium chloro fluoride (ZCF) that performs dehydrofluorination of a fluoroalkane and consecutive hydrofluorination of an alkyne at room temperature. T2 - InSynX Workshop 2023 CY - Sao Paulo, Brazil DA - 06.03.2023 KW - ZCF KW - Heterogeneous catalysis KW - C-F bond activation PY - 2023 AN - OPUS4-57228 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heinekamp, Christian T1 - Metal fluoride surfaces by protonation with surface immobilized HF N2 - Lewis-acidic zirconium or chromium fluoride surfaces on different aluminium oxide or fluoride substrates. T2 - CRC 1349 Symposium 2021 CY - Berlin, Germany DA - 25.11.2021 KW - HF KW - Heterogeneous catalysis PY - 2021 AN - OPUS4-57226 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Karafiludis, Stephanos T1 - Recycled transition metal phosphates as functional materials for electrochemistry N2 - In the last decade transition metal phosphates (TMPs) captured major interest due to their high electrochemical activity useful for electrode materials, supercapacitors or batteries. Importantly, TMPs are known to exhibit high proton conductivity of the order of >10-2 -10-5 S/cm from 25°C to temperatures as high as 400°C. The crucial milestone in the research on the applicational use of TMPs in all their varieties is an ability to obtain, explore and optimize different compositions and structures, both crystalline and amorphous. Thus, we elucidate the structures of amorphous and crystalline Ni- and Co phosphate phases, as they develop upon heating. This method relies on the thermal decomposition of a crystalline M-struvite precursor, i.e. NH4MPO4•6H2O (M = Mg, Ni, Co, NixCo1-x etc. Here, coincidently volatile components such as H2O or NH3 degas out of the compound resulting in a phase transformation to amorphous or crystalline metal phosphate phases depending on the reaction conditions. For this we used a suite of advanced methods such as FTIR, FT-RS and synchrotron-based XAS. Ni-struvite transforms to amorphous phases over a broad range of temperatures (90°C < T < 600°C) in which it remains in an octahedral coordination environment. On the other hand, Co-struvite treatment leads to multiple crystalline phases with only small amounts of short-lived amorphous phases. Importantly, the occurring amorphous phases exhibit uniform mesoporous frameworks (2–5 nm wide pore channels, specific surface area of 100 m2g−1 and a pore volume of 0.13 cm3g−1) at low temperatures (<200°C) while the crystalline compounds can be used as proton conductors demonstrating values of >10-4 S/cm at 25°C. Consequently, we investigated the amorphization/evolution of mesoporosity, the proton-conducting properties and the complex local structure with in- and ex-situ approaches during thermal treatment. Additionally, to this low cost, environmentally friendly and simple one pot synthesis, the precursor M-struvites could grow as a recovery product from industrial waste waters. In such a way, they would to a recycling economy of sought-after commodities like phosphorus or transition metals. T2 - E-MRS Spring Conference 2023 CY - Strasbourg, France DA - 29.05.2023 KW - Struvite KW - Transition metals KW - Phosphates KW - Functional materials KW - Mesoporosity KW - Proton conductivity PY - 2023 AN - OPUS4-57587 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Manoharan, D. A1 - Megha, S. N. A1 - Kiran, M. S. R. N. A1 - Emmerling, Franziska A1 - Bhattacharya, Biswajit A1 - Ghosh, S. T1 - Designing the Mechanical Plasticity of Benzylidene Indanones Based Molecular Crystals by Crystal Engineering N2 - Mechanically flexible molecular crystals have important implications in flexible optoelectronics, optical waveguides, etc. We report a series of 2-benzylidene 1-indanone based plastic crystals. Moreover, we have shown how plasticity can be fine-tuned through controlling intermolecular interactions. KW - Mechanical flexibility KW - Organic crystal KW - Mechanical property PY - 2023 DO - https://doi.org/10.1021/acs.cgd.2c01137 SN - 1528-7483 VL - 23 SP - 657 EP - 661 PB - ACS Publications AN - OPUS4-57773 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bernardes, C. E. S. A1 - Feliciano, I.O. A1 - Naese, Christoph A1 - Emmerling, Franziska A1 - Minas da Piedade, M. T1 - Energetics of dehydroepiandrosterone polymorphs I and II from solution and drop-sublimation Calvet microcalorimetry measurements N2 - The lattice enthalpies and monotropic relationship of two dehydroepiandrosterone (DEHA) polymorphs (forms I and II) were evaluated through a combination of differential scanning calorimetry (DSC), isothermal solution microcalorimetry, and drop-sublimation Calvet microcalorimetry experiments. The standard molar enthalpy of transition between both forms was determined as ΔtrsHom (II→I, 298.15 K) = - 0.90 ± 0.07 kJ mol-1 and ΔtrsHom (II→I, 417.8 K) = - 1.7 ± 1.0 kJ mol- 1, from measurements of standard molar enthalpies of solution in dimethyl sulfoxide and enthalpies of fusion, respectively. Drop-sublimation Calvet microcalorimetry experiments on form I led to ΔsubHom (cr I, 298.15 K) = 132.0±3.3 kJ mol - 1. This result, when combined with the more precise ΔtrsHom (II→I) value obtained by solution calorimetry, afforded ΔsubHom (cr II, 298.15 K) = 131.1±3.3 kJ mol - 1. The overall data indicate that on enthalpic grounds form I is more stable than form II from 298.15 K up to fusion. This conclusion, and the fact that DSC experiments indicated that form I has also a considerably higher temperature fusion, namely, Tfus(cr I)= 422.5±0.2 K and Tfus(cr II) = 413.1±0.2 K, suggest that the two polymorphs are monotropically related. KW - Calorimetry KW - Polymorphism KW - Enthalpy of solution KW - Enthalpy of sublimation KW - Thermochemistry KW - Lattice enthalpy PY - 2023 DO - https://doi.org/10.1016/j.jct.2023.107137 SN - 0021-9614 SN - 1096-3626 VL - 186 SP - 1 EP - 7 PB - Elsevier AN - OPUS4-58418 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Linberg, Kevin T1 - Controlled Polymorphism by Elevated Temperature Ball Milling N2 - Mechanochemistry provides polymorphs that are difficult to obtain by conventional solution-based methods. Based on the nicotinamide and pimelic acid cocrystal, we demonstrated that the ball size, frequency, and temperature are essential parameters. Our results indicate that fine-tuning the energy input during a mechanochemical reaction can provide control over polymorphism. T2 - Bessy User Meeting 2023 CY - Berlin, Germany DA - 22.06.2023 KW - Mechanochemistry KW - Temperature KW - Cocrystal KW - Energy input KW - Polymorph PY - 2023 AN - OPUS4-57985 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heinekamp, Christian T1 - Zirconium chloro fluoride as catalyst for C-F bond activation and HF transfer of fluoroalkanes N2 - In this work, we successfully synthesized amorphous zirconium chloro fluoride (ZCF), which exhibits medium lewis acidity. In addition to investigating the local coordination sphere around the Zr atoms and the material properties, we were able to establish a catalytic behavior of ZCF in C-F bond activation reactions. We present a heterogeneous catalyst that performs dehydrofluorination of a fluoroalkane and consecutive hydrofluorination of an alkyne at room temperature. T2 - MC 16 CY - Dublin, Ireland DA - 03.07.2023 KW - ZCF KW - Heterogeneous catalysis KW - C-F bond activation PY - 2023 AN - OPUS4-58052 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Miclea, P.-T. T1 - Real-life airborne micro- and nano-plastic particles and fibres on a porous membrane filter system from a textile factory suitable for both: vibrational and mass spectrometry N2 - The poster presents an application of Si wafer filter system on indoor air sampling. A textile factory producing PP fibres was sampled. T2 - SETAC Europe 2023 CY - Dublin, Ireland DA - 30.04.2023 KW - Microplastics KW - Polymer 3R KW - Textile fibres KW - Si wafer filter KW - Microplastics sampling PY - 2023 AN - OPUS4-57462 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Overview of CUSP and PlasticTrace N2 - The presentation summarises the work of CUSP and PlasticTrace EU joint research projects of the last year. T2 - Microplastics Scientific Workshop of PlasticsEurope CY - Amsterdam, The Netherlands DA - 08.05.2023 KW - Microplastics KW - Microplastics standardisation KW - Reference materials KW - Polymer 3R PY - 2023 AN - OPUS4-57460 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Material Selection Strategy N2 - This poster is a summary of the material used in the PlasticsFatE project. It indicates the strategies for testing of various polymer properties next to each other according to risk and hazard assessment. T2 - CUSP annual meeting and conference CY - Utrecht, Netherlands DA - 12.09.2023 KW - Microplastics KW - CUSP KW - Material selection PY - 2023 AN - OPUS4-58311 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Manoharan, Deepak A1 - Ahmad, Shamim A1 - Tothadi, Srinu A1 - Emmerling, Franziska A1 - Bhattacharya, Biswajit A1 - Ghosh, Soumyajit T1 - Linker size dependent mechanical properties of di-imine based molecular crystals N2 - We have demonstrated the ability to modify the mechanical flexibility of molecular crystals by modulating the length of intervening linker moieties while keeping the terminal shape synthons the same. KW - Mechanically flexible molecular crystals KW - Mechanical properties KW - Crystal Engineering PY - 2023 DO - https://doi.org/10.1039/D3CE00928A SN - 1466-8033 SP - 1 EP - 8 PB - RSC CY - London AN - OPUS4-58836 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hoell, A. T1 - On the usage of anomalous SAXS to analyzethe structure and composition of bimetallic nanoparticles and quantum dots N2 - Tailor-made nanoparticles are of increasing interest in e.g. catalysis, as sensor materials, analytical assays, or can have superior photophysical properties. A major issue concerning the preparation of high-quality and functional nanoparticles is a good control of particle size, shape, polydispersity, and composition. Small Angle X-ray Scattering (SAXS) is a non-destructive method for the analysis of nanostructures in a wide variety of materials. This method allows determining averaged structural parameters on a length scale from just above atomic sizes up to several 100 nanometers such as sizes, size distributions, volume fractions, and inner surface sizes. Moreover, anomalous Small Angle X-ray Scattering (ASAXS) exploits the anomalous dispersion of the scattering amplitudes near the X-ray absorption edges of the elements contained in the sample. These element sensitive contrast variations can be used to analyse average composition fluctuations on the nm scale. Two kinds of nanoparticles are chosen here to elaborate the advantages of ASAXS in the analysis of complex materials. A facile and efficient methodology is developed for the thermal synthesis of size-tunable, stable, and uniform bimetallic NiCu core–shell nanoparticles (NPs) for various application in catalysis. Their diameter can be tuned in a range from 6 nm to 30 nm and the Ni:Cu ratio is adjustable in a wide range from 1:1 to 30:1. The NPs are structurally characterized by a method combination of transmission electron microscopy, anomalous small-angle X-ray scattering (ASAXS), X-ray absorption fine structure, and X-ray photoelectron spectroscopy. Here, we focus on the ASAXS method and its ability to analyses nanostructure parts and their compositions at once. As a result, a NiCu alloyed core surrounded by a Ni enriched shell and an outer NiO shell was found. Semiconductor nanocrystals (quantum dots, QDs) are well known for their superior photophysical properties and enabled advancements in several key technologies of the 21st century and numerous technological applications like in photovoltaics, LED displays, photocatalysis, and biosensing. To achieve high photoluminescence quantum yields (PLQY) and enhanced photostability the QD core needs to be passivated by a second semiconductor, which possess a larger band gap to confine the charges within the QD core. An important parameter is thereby the lattice mismatch between the core and shell. To avoid strong lattice strain, which would alter the photophysical properties, an intermediary shell can be used as a lattice adapter between the core and the outer shell leading to core/shell/shell systems. These systems have shown to possess high PLQYs combined with a strong long-term stability and can be found in modern QLED displays. ASAXS was used here to better understand the core/shell/shell structure of InP/ZnSe/ZnS QDs to enable a correlation between their structural and photophysical properties. T2 - IUCr - International Union of Crystallography CY - Melbourne, Australia DA - 22.08.2023 KW - ASAXS KW - Quantum dot KW - Core/shell materials KW - Safer by design PY - 2023 AN - OPUS4-58812 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Current projects in risk assessment and harmonisation N2 - The talk gives an overview about EU projects currently running for risk assessment and harmonisation in microplastic analysis. T2 - Micro- and Nanoplastics CY - Halle (Saale), Germany DA - 01.11.2023 KW - Microplastics KW - Harmonisation in microplastics KW - Polymer 3R PY - 2023 AN - OPUS4-58766 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Visileanu, E. T1 - Methods for the collection and characterization of airborne particles in the textile industry N2 - The presentation summarizes possibilities to sample airborne micro and nanoplastic particles. An example of a textil company is shown. T2 - 5th International Conference on Human Systems Engineering and Design: Future Trends and Applications (IHSED 2023 CY - Dubrovnik, Croatia DA - 27.09.2023 KW - Microplastics KW - Polymer 3R KW - Textile company PY - 2023 AN - OPUS4-58561 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heinekamp, Christian T1 - A fluorolytic sol-gel route to access an amorphous Lewis-acidic Zr fluoride catalyst N2 - The Kemnitz et al. developed a fluorolytic route to access metal fluorides 1 such as AlF3 2 and MgF2 3 which possess a high surface area. In aluminium-based systems, the synthetic approach led to amorphous xerogels that can be further converted into Lewis superacids.2 Still, despite zirconium oxide being described as a stronger Lewis acid than other metal oxides4 zirconium fluoride-based materials have only recently been reported or investigated. In this work we extend the class of amorphous Lewis acidic heterogeneous catalysts to an amorphous ZrF4 that is active in C-F bond activation. T2 - CRC 1349 Summer School 2023 CY - Berlin, Germany DA - 28.08.2023 KW - ZrF4 KW - Heterogeneous catalysis KW - C-F bond activation KW - Postfluorination PY - 2023 AN - OPUS4-58638 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hein-Paar, Jakob T1 - Spectroscopic Insights into the Reactivity of Energetic Materials N2 - Energetic materials (explosives, propellants, pyrotechnics, and gas generators; EM) release large amounts of energy when initiated by mechanical loading and have many technological applications including in energy storage and propulsion. The accidental initiation of an EM – particularly in the wrong setting – has the potential to be catastrophic. Unfortunately, there is little understood about what determines the sensitivity of a given EM. This poses severe restrictions on our ability to design new and safer EMs. Aiming to better understand the initiation mechanisms of EMs, we here investigate the reactivity of simple, isomorphous azides (MN3 M=Li, Na). Both metal azides contain the same explosophoric azido anions, but differ significantly in their reactivity, presumably owing to different bonding interactions between the anion and the metal cation. This interaction offers a promising probe for X-ray spectroscopy and quantum chemical simulations. In noting that mechanical initiation results from mechanical impact – with high local pressures – we are particularly interested in identifying how this bonding interaction changes as a function of pressure. This interaction offers a promising probe for X-ray spectroscopy and quantum chemical simulations. In noting that mechanical initiation results from mechanical impact – with high local pressures – we are particularly interested in identifying how this bonding interaction changes as a function of pressure. Here we show results from DFT simulations that indicate a shift in electronic structure and changes in the metal-azide bond with increasing pressure, which is further investigated through experimental XAS spectra. Together, our results show promising insights into the behaviour of simple metal azide EMs. T2 - SXR2023 - Principles of Functionality From Soft X-Ray Spectroscopy CY - Berlin, Germany DA - 11.09.2023 KW - Energetic materials PY - 2023 AN - OPUS4-58824 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Purohit, Akash M A1 - Patel, Rishi I A1 - Bhatt, Vidhi A1 - Mosaffa, Elias A1 - Bhattacharya, Biswajit A1 - Manna, Arun K A1 - Iyer, Bragadish A1 - Emmerling, Franziska A1 - Banerjee, Atanu T1 - Solvent induced ligand transmuted substituted pyrazole housed copper complexes: Synthesis, characterization, DFT and anti-microbial performance N2 - Pyrazole-based ligand systems 3,5-dimethylpyrazole (L1) and 1-hydroxymethyl-3,5-dimethylpyrazole (L2OH) were synthesized and utilized to form copper complexes in various solvent environments. The ligand L2OH exhibits significant solvent-induced ligand transformation in polar protic solvent. The structural and electronic characteristics of the synthesized complexes were elucidated by X-ray single crystallography, Fourier Transform Infrared (FTIR) and electronic spectroscopy (UV-VIS). Whereas the ligand transformation has been evidenced from FTIR and Nuclear Magnetic Resonance (NMR) spectroscopic techniques. Furthermore, Density Functional Theory (DFT) highlights the pivotal role of solvent effects in modulating ligand transformations and complex formation, contributing to the rational design of metal-based bioactive compounds. Electronic transitions of the metal complexes have been analysed by time-dependent DFT (TD-DFT) calculations. The findings reinforce the significance of transition metal complexes in the development of antimicrobial agents and metallo-pharmaceuticals. The synthesized pyrazole compounds showed 100% inhibition against bacterial strains Escherichia coli, Pseudomonas aeruginosa, Staphylococcus aureus, and Bacillus subtilis and the yeast Candida albicans at a concentration ranging from 3.9 to 62.5 µg/ml depending upon the strain tested. KW - Pyrazole derivatives KW - Antibacterial and antifungal activity KW - Solvent induced ligand transformation Copper complexes KW - DFT study PY - 2025 DO - https://doi.org/10.1016/j.molstruc.2025.143001 SN - 0022-2860 VL - 1345 SP - 1 EP - 12 PB - Elsevier B.V. AN - OPUS4-63746 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Booth, A. T1 - Production of a 1-10 μm polypropylene reference material for development of analytical methods N2 - The poster is about the preparation of microplastics in the size range of 1-10 µm. These size range of particles can be inhalded and therefore be toxic for humans. The preparation is done by comminution of PP pellets and sieving. Characterisation occured for size with laser diffraction, for type with FTIR and for shape with SEM. T2 - SETAC Europe 2025 CY - Vienna, Austria DA - 11.05.2025 KW - Microplastics KW - Reference materials PY - 2025 AN - OPUS4-63367 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - Holistic Experimentation in the HExX-Lab N2 - Through bottom-up, comprehensive digitalisation of all aspects of an experiment, the HEX-lab improves the trustworthiness (traceability, reproducibility, quality) of scientific findings. The five main parts that make up a materials science experiment, i.e. Sample preparation, Measurements, Processing, Analysis, and Interpretation, each have been addressed in thorough and unique ways in this lab, building up a foundation for a wide range of materials science collaborations. Improvements span the spectrum. Hardware developments include new sample environments and stages, such as grazing incidence motion towers, electrochemistry cells and flow-through holders, electronic components such as safety interlocks and multipurpose I/O controllers, and liquid handling systems such as coolant flow cross-over systems. Software developments include: 1) a new comprehensive control system operating on both the RoWaN as well as the MOUSE allowing for full Python control and sequencing of all experimentation, 2) Automated scripts for instrument optimization, sample alignments and measurements, 3) revamped data pipelines and analysis software, standalone or launched as part of operations sequencing dashboards on servers, and 4) meticulously structured archival datafiles, fully documenting sample preparation, measurements, processing and analyses. These allow for holistic databases and dashboards to be constructed to investigate the links between synthesis parameters and resulting morphology. This poster will highlight some of the tools and techniques developed and available in the HEX-lab over the years, from sample environments to overarching experiment and data organisation structures. T2 - Materials Science Core Facility Synergy Forum 2025 CY - Bremen, Germany DA - 26.02.2025 KW - Digitalization KW - Holistic experiments KW - Traceability KW - Data provenance PY - 2025 AN - OPUS4-62675 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Czeskleba, Denis A1 - Rhode, Michael A1 - Wandtke, Karsten A1 - Irfan, Muhammad Dary A1 - Kannengiesser, Thomas T1 - Hydrogen diffusion in thick-walled S690 saw joints: part 1—experimental determination of microstructure-dependent diffusion coefficients N2 - High-strength low-alloyed steel S690 is widely used in heavy-duty applications, such as structural components, mobile cranes, and industrial plant construction, owing to their high strength and weldability. However, thick-plate submerged arc welding (SAW) can introduce elevated hydrogen levels and residual stresses that promote time-delayed hydrogen-assisted cold cracking (HACC). Accurate, microstructure-specific diffusion data are scarce, limiting predictive HACC assessments. This study presents an experimental determination of hydrogen diffusion coefficients (DH) in two S690 variants: thermomechanically rolled (S690MC) and quenched and tempered (S690Q). Multi-layer SAW welds were produced from 30 mm thick plate material at three heat input levels, and diffusion membranes were extracted from weld metal (WM), heat-affected zone (HAZ), and base material (BM). Hydrogen permeation tests, conducted in accordance with DIN En ISO 17081, yielded flux curves normalized in time from which DH was derived using the inflection-point method. At room temperature, DH values ranged from 6 × 10−5 mm2/s to 9 × 10−5 mm2/s across all regions and heat inputs, with no significant difference between S690MC and S690Q. Weld metal exhibited marginally lower DH, attributed to enhanced hydrogen trapping, while base material measurements showed greater variability. These microstructure-resolved diffusion coefficients add quantitative data for modern S690 SAW welds and provide internally consistent input parameters for the numerical simulations presented in part 2. The results support improved parameterization for subsequent assessments of HACC risk through the optimization of welding parameters. KW - Hydrogen assisted cracking KW - Submerged arc welding KW - Diffusion KW - Electrochemical permeation KW - Microstructure PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-655711 DO - https://doi.org/10.1007/s40194-026-02400-7 SN - 0043-2288 SP - 1 EP - 15 PB - Springer Science and Business Media LLC AN - OPUS4-65571 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ryll, Tom William T1 - In-situ analysis of nucleation processes – case study: calcium sulfate N2 - In this project we investigate nucleation pathways by utilizing synchrotron-XRD and running a case-study on calcium sulfate phases. To accomplish this, we developed a modular automation setup for reactions in solution to run synthesis and control reaction conditions. So far we successfully characterized the recycling process of gypsum and are now investigating the formation of anhydrite. T2 - BESSY@HZB User Meeting CY - Berlin, Germany DA - 02.12.2025 KW - Recycling KW - Gypsum KW - Synchrotron-X-ray-diffraction KW - Raman-spectroscopy KW - Automation PY - 2025 AN - OPUS4-65344 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Czeskleba, Denis A1 - Rhode, Michael A1 - Wandtke, Karsten A1 - Irfan, Muhammad Dary A1 - Kannengiesser, Thomas T1 - Hydrogen diffusion in thick-walled S690 SAW joints: part 2 – predictive modeling of heat input and microstructure influence N2 - High-strength low-alloy (HSLA) steels such as S690 are widely employed in thick-walled welded structures, where hydrogen-assisted cold cracking (HACC) remains a persistent concern. While microstructure-specific hydrogen diffusion coefficients (DH) for weld metal (WM), heat-affected zone (HAZ), and base material (BM) were experimentally established in Part 1 of this study, their quantitative influence on hydrogen accumulation and effusion has not yet been fully clarified. This work presents a transient, spatially resolved numerical model for simulating hydrogen transport in multi-pass submerged arc welds. The model integrates experimentally determined DH values with realistic thermal cycles and temperature-dependent boundary conditions. Developed in Python, the simulation tool is purpose-built for hydrogen diffusion in welded joints. It offers a focused, transparent alternative. It offers a focused, transparent alternative to general-purpose finite element platforms. Parametric analyses demonstrate that, although the diffusion coefficients vary by up to 50%, their impact on overall hydrogen retention is minor. In contrast, plate thickness, bead geometry, cooling time (t₈/₅), and interpass temperature exert a dominant influence on hydrogen distribution. Despite clear microstructural differences between the thermomechanically rolled (S690MC) and quenched and tempered (S690Q) variants, including opposite HAZ hardness responses (softening in S690MC, hardening in S690Q) in the (pen)ultimate weld bead, the simulations confirm that their diffusion behavior and hydrogen solubility are closely aligned. Consequently, differences in DH and solubility exert only a minor influence on hydrogen retention compared to thermal exposure and joint geometry. These findings support the interchangeable use of both steel grades in terms of HACC risk due to hydrogen diffusion kinetics under comparable welding conditions. KW - Hydrogen assisted cracking KW - Numerical simulation KW - Diffusion KW - Submerged arc welding PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-655721 DO - https://doi.org/10.1007/s40194-026-02395-1 SN - 0043-2288 SP - 1 EP - 16 PB - Springer Science and Business Media LLC AN - OPUS4-65572 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Seifert, Lando T1 - Grundlagen Korrosion und Korrosionsschutz N2 - Im Rahmen des jungen gfkorr Events an der Universität Kassel in diesem Jahr wurde der Grundlagenvortrag vor Young Professionals und Studierenden vorgestellt. Die BAM beschäftigt sich im Fachbereich 7.6 schwerpunktmäßig mit der Korrosionsprüfung, den Korrosionsschäden und -reaktionen rund um Anwendungsfälle der Hauptkonstruktionswerkstoffe Stahl, verzinkter Stahl, Nichtrostende Stähle und Aluminium in relevanten Umgebungsbedingungen. Der Impulsvortrag sollte die Faszination für die Korrosion übermitteln. Dabei wurde anhand von Schadensfällen grundlegende Mechanismen und Haupteinflussfaktoren erörtert. Gestartet wurde mit einem prominenten Versagensfall und Beispiel für Spaltkorrosion aus der Luftfahrt... T2 - die junge gfkorr @ Universität Kassel CY - Kassel, Germany DA - 02.03.2026 KW - Korrosion KW - Korrosionsschutz KW - Stahl KW - Zink KW - Aluminium KW - Nichtrostende Stähle KW - Korrosivität KW - Spaltkorrosion PY - 2026 AN - OPUS4-65614 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wilke, Manuel A1 - Akhemtova, Irina A1 - Rademann, K. A1 - Emmerling, Franziska T1 - Mechanochemical synthesis of cerium(IV)-phosphonates N2 - The syntheses and crystal structures of two cerium(IV) phosphonates are presented. Cerium(IV) bis(phenylphosphonate) Ce(O3PC6H5)2 1 can be formed from precipitation and mechanochemical reaction, whereas cerium(IV) bis(carboxymethylphosphonate) monohydrate Ce(O3PCH2COOH)2 H2O 2 is only accessible via ball milling. All reactions proceed very fast and are completed within a short time span. In situ measurements for the syntheses of 1 show that the product occurs within seconds or a few minutes, respectively. The structures were solved from powder X-ray diffraction data. KW - In situ studies KW - Mechanochemistry KW - XRD PY - 2018 DO - https://doi.org/10.1007/s10853-018-2507-x SN - 0022-2461 SN - 1573-4803 VL - 53 IS - 19 SP - 13733 EP - 13741 PB - Springer Science + Business Media B.V. AN - OPUS4-45672 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Prinz, Carsten A1 - Zimathies, Annett A1 - Emmerling, Franziska T1 - Experimental raw data sets associated with certified reference material BAM-P115 (titanium dioxide) for comparison of nitrogen and argon sorption, available in the universal adsorption information format (AIF) N2 - These data sets serve as models for calculating the specific surface area (BET method) using gas sorption in accordance with ISO 9277. The present measurements were carried out with nitrogen at 77 Kelvin and argon at 87 Kelvin. It is recommended to use the following requirements for the molecular cross-sectional area: Nitrogen: 0.1620 nm² Argon: 0.1420 nm² Expected specific surface area for nitrogen (BET): 140 to 154 m²/g Expected specific surface area for argon (BET): 129 to 135 m²/g Titanium dioxides certified with nitrogen sorption and additionally measured with argon for research purposes were used as sample material. The resulting data sets are intended to serve as comparative data for own measurements and show the differences in sorption behaviour and evaluations between nitrogen and argon. These data are stored in the universal AIF format (adsorption information format), which allows flexible use of the data. KW - Physisorption KW - Specific surface area KW - AIF KW - Argon KW - Nitrogen PY - 2024 DO - https://doi.org/10.5281/zenodo.13269756 PB - Zenodo CY - Geneva AN - OPUS4-60783 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Monikh, F. A. A1 - Baun, A. A1 - Hartmann, N. B. A1 - Kortet, R. A1 - Akkanen, J. A1 - Lee, J.-S. A1 - Shi, H. A1 - Lahive, E. A1 - Uurasjärvi, E. A1 - Tufenkji, N. A1 - Altmann, Korinna A1 - Wiesner, Yosri A1 - Grossart, H.-P. A1 - Peijnenburg, W. A1 - Kukkonen, J. V. K. T1 - Exposure protocol for ecotoxicity testing of microplastics and nanoplastics N2 - Despite the increasing concern about the harmful effects of micro- and nanoplastics (MNPs), there are no harmonized guidelines or protocols yet available for MNP ecotoxicity testing. Current ecotoxicity studies often use commercial spherical particles as models for MNPs, but in nature, MNPs occur in variable shapes, sizes and chemical compositions. Moreover, protocols developed for chemicals that dissolve or form stable dispersions are currently used for assessing the ecotoxicity of MNPs. Plastic particles, however, do not dissolve and also show dynamic behavior in the exposure medium, depending on, for example, MNP physicochemical properties and the medium’s conditions such as pH and ionic strength. Here we describe an exposure protocol that considers the particle-specific properties of MNPs and their dynamic behavior in exposure systems. Procedure 1 describes the top-down production of more realistic MNPs as representative of MNPs in nature and particle characterization (e.g., using thermal extraction desorption-gas chromatography/mass spectrometry). Then, we describe exposure system development for short- and long-term toxicity tests for soil (Procedure 2) and aquatic (Procedure 3) organisms. Procedures 2 and 3 explain how to modify existing ecotoxicity guidelines for chemicals to target testing MNPs in selected exposure systems. We show some examples that were used to develop the protocol to test, for example, MNP toxicity in marine rotifers, freshwater mussels, daphnids and earthworms. The present protocol takes between 24 h and 2 months, depending on the test of interest and can be applied by students, academics, environmental risk assessors and industries. KW - Microplastics KW - TED-GC/MS KW - Cryo milling PY - 2023 DO - https://doi.org/10.1038/s41596-023-00886-9 SN - 1754-2189 SP - 1 EP - 38 PB - Nature Protocols AN - OPUS4-58557 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rautenberg, Max A1 - Bhattacharya, Biswajit A1 - Das, Chayanika A1 - Emmerling, Franziska T1 - Mechanochemical Synthesis of Phosphonate-Based Proton Conducting Metal-Organic Frameworks N2 - Water-stable metal−organic frameworks (MOFs) with proton-conducting behavior have attracted great attention as promising materials for proton-exchange membrane fuel cells. Herein, we report the mechanochemical gram-scale synthesis of three new mixed-ligand phosphonate-based MOFs, {Co(H2PhDPA)(4,4′-bipy)H2O)·2H2O}n (BAM-1), {Fe(H2PhDPA)(4,4′-bipy) (H2O)·2H2O}n (BAM-2), and {Cu(H2PhDPA)(dpe)2(H2O)2·2H2O}n (BAM-3) [where H2PhDPA = phenylene diphosphonate, 4,4′-bipy = 4,4′-bipyridine, and dpe = 1,2-di(4-pyridyl)ethylene]. Single-crystal X-ray diffraction measurements revealed that BAM-1 and BAM-2 are isostructural and possess a three-dimensional (3D) network structure comprising one-dimensional (1D) channels filled with guest water molecules. Instead, BAM-3 displays a 1D network structure extended into a 3D supramolecular structure through hydrogenbonding and π−π interactions. In all three structures, guest water molecules are interconnected with the uncoordinated acidic hydroxyl groups of the phosphonate moieties and coordinated water molecules by means of extended hydrogen-bonding interactions. BAM-1 and BAM-2 showed a gradual increase in proton conductivity with increasing temperature and reached 4.9 × 10−5 and 4.4 × 10−5 S cm−1 at 90 °C and 98% relative humidity (RH). The highest proton conductivity recorded for BAM-3 was 1.4 × 10−5 S cm−1 at 50 °C and 98% RH. Upon further heating, BAM-3 undergoes dehydration followed by a phase transition to another crystalline form which largely affects its performance. All compounds exhibited a proton hopping (Grotthuss model) mechanism, as suggested by their low activation energy. KW - Mechanochemistry KW - Metal-organic-frameworks KW - Proton conductivity PY - 2022 DO - https://doi.org/10.1021/acs.inorgchem.2c01023 VL - 61 SP - 10801 EP - 10809 PB - ACS Publications AN - OPUS4-55448 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emmerling, Franziska T1 - Why shaken, not stirred, makes the difference: insights into mechanochemical reactions from in situ investigations N2 - Mechanochemistry is an effective, environmentally benign, and facile method for the synthesis of new multicomponent crystal systems. Different milling parameters are known to affect the mechanisms and rates of product formation: milling frequency, milling time, filling degree of the milling jar, ball diameter and vessel size, degree of milling ball filling, and material of jars. The increasing interest in mechanochemistry is contrasted by a limited mechanistic understanding of the mechanochemical reactivity and selectivity. Different analytical methods and their combinations have been developed for the time resolved in situ monitoring of mechanochemical transformations, including powder X-ray diffraction, X-ray adsorption spectroscopy, NMR, Raman spectroscopy, and thermography. Here we will discuss our recent results investigating the formation of (poly-morphic) cocrystals[1,3], metal-organic compounds, and salts, thereby elucidating the influence of milling parameters and reaction sequences on the formation mechanism and kinetics. For the mechanochemical chlorination reaction of hydantoin normalizing the kinetic profiles to the volume of the milling ball showed clearly that milling reaction kinetics are conserved. Here physical kinetics dominate reaction rates in a ball-milling transformation. Attempting to interpret such kinetics in purely chemical terms risk misinterpreting the results. Our results indicate that time-resolved in situ investigation of milling reactions offer a new approach to tune and optimize mechanochemical processes. T2 - GdCh Vortrag Universität Potsdam CY - Potsdam, Germany DA - 05.06.2023 KW - Mechanochemistry KW - In Situ PY - 2023 AN - OPUS4-58982 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emmerling, Franziska T1 - Mechanochemical formation of multicomponent crystal systems: Mechanism & Kinetics N2 - Mechanochemistry is an effective, environmentally benign, and facile method for the synthesis of new multicomponent crystal systems. Different milling parameters are known to affect the mechanisms and rates of product formation: milling frequency, milling time, filling degree of the milling jar, ball diameter and vessel size, degree of milling ball filling, and material of jars. The increasing interest in mechanochemistry is contrasted by a limited mechanistic understanding of the mechanochemical reactivity and selectivity. Different analytical methods and their combinations have been developed for the time resolved in situ monitoring of mechanochemical transformations, including powder X-ray diffraction, X-ray adsorption spectroscopy, NMR, Raman spectroscopy, and thermography. Here we will discuss our recent results investigating the formation of (poly-morphic) cocrystals, metal-organic compounds, and salts, thereby elucidating the influence of milling parameters and reaction sequences on the formation mechanism and kinetics. For the mechanochemical chlorination reaction of hydantoin normalizing the kinetic profiles to the volume of the milling ball showed clearly that milling reaction kinetics are conserved. Here physical kinetics dominate reaction rates in a ball-milling transformation. Attempting to interpret such kinetics in purely chemical terms risk misinterpreting the results. Our results indicate that time-resolved in situ investigation of milling reactions offer a new approach to tune and optimize mechanochemical processes. T2 - 25th International Conference on the Chemistry of the Organic Solid State (ICCOSS XXV) CY - Ohrid, Macedonia DA - 03.07.2022 KW - Mechanochemistry KW - In situ real-time monitoring KW - Crystal Engineering PY - 2022 AN - OPUS4-55413 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emmerling, Franziska T1 - Shaken not stirred: enhancing the flavor of mechanochemistry N2 - compounds and cocrystals. The ever-increasing interest in this method is contrasted by a limited mechanistic understanding of the mechanochemical reactivity and selectivity. Different milling parameters are known to affect the mechanisms and rates of product formation: milling frequency, milling time, filling degree of the milling jar, ball diameter and vessel size, degree of milling ball filling, and material of jars. Time-resolved in situ investigations of milling reactions (Figure 1) provide direct insights into the underlying mechanisms. We recently introduced different setups enabling in situ investigation of mechanochemical reactions using synchrotron XRD and XAS combined with Raman spectroscopy and thermography. The presented setup allows the detection of crystalline, amorphous, eutectic, and liquid intermediates. Furthermore, the chemical composition of the reaction mixture was found to be directly correlated with changes in the temperature profile of the reaction. The resulting deeper kinetic and thermodynamic understanding of milling processes is the key to future optimization of mechanochemical syntheses. In this contribution, we will discuss our recent results investigating the formation of (polymorphic) cocrystals and coordination polymers. Our results indicate that time-resolved in situ investigations of mechanochemical processes are key for tuning and optimizing mechanochemical syntheses allowing to unleash the potential of mechanochemistry for a green materials design. T2 - 2nd National Crystallographic Meeting Lisbon, Portugal CY - Lisbon, Portugal DA - 15.07.2022 KW - Mechanochemistry KW - In situ real-time monitoring KW - Crystal PY - 2022 AN - OPUS4-55415 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emmerling, Franziska T1 - Mechanochemical formation of multicomponent crystals systems N2 - Mechanochemistry is an effective, environmentally benign, and facile method for the synthesis of new multicomponent crystal systems. Different milling parameters are known to affect the mechanisms and rates of product formation: milling frequency, milling time, filling degree of the milling jar, ball diameter and vessel size, degree of milling ball filling, and material of jars. The increasing interest in mechanochemistry is contrasted by a limited mechanistic understanding of mechanochemical reactivity and selectivity. Different analytical methods and their combinations have been developed for the time-resolved in situ monitoring of mechanochemical transformations, including powder X-ray diffraction, X-ray absorption spectroscopy, NMR, Raman spectroscopy, and thermography. Here we will discuss our recent results investigating the formation of (polymorphic) cocrystals, metal-organic compounds, and salts, thereby elucidating the influence of milling parameters and reaction sequences on the formation mechanism and kinetics. Our results indicate that time-resolved in situ investigations of milling reactions offer a new approach to tune and optimize mechanochemical processes. T2 - 5ECQUL Forging Bonds CY - Lisbon, Portugal DA - 12.07.2022 KW - Mechanochemistry KW - In situ real-time monitoring KW - N-Chlorination PY - 2022 AN - OPUS4-55414 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emmerling, Franziska T1 - Mechanochemical formation of multicomponent crystal systems: Mechanism & Kinetics N2 - Mechanochemistry is an effective, environmentally benign, and facile method for the synthesis of new multicomponent crystal systems. Different milling parameters are known to affect the mechanisms and rates of product formation: milling frequency, milling time, filling degree of the milling jar, ball diameter and vessel size, degree of milling ball filling, and material of jars. The increasing interest in mechanochemistry is contrasted by a limited mechanistic understanding of the mechanochemical reactivity and selectivity. Different analytical methods and their combinations have been developed for the time resolved in situ monitoring of mechanochemical transformations, including powder X-ray diffraction, X-ray adsorption spectroscopy, NMR, Raman spectroscopy, and thermography.1 Here we will discuss our recent results investigating the formation of (polymorphic) cocrystals2–3 and metal-organic frameworks,4 thereby elucidating the influence of milling parameters and reaction sequences on the formation mechanism and kinetics. For the mechanochemical chlorination reaction of hydantoin normalizing the kinetic profiles to the volume of the milling ball showed clearly that milling reaction kinetics are conserved.6 Here physical kinetics dominate reaction rates in a ball-milling transformation. Attempting to interpret such kinetics in purely chemical terms risk misinterpreting the results. Our results indicate that time-resolved in situ investigation of milling reactions offer a new approach to tune and optimize mechanochemical processes. T2 - 10th International conference on Mechanochemistry and Mechanical Alloying CY - Cagliari, Italy DA - 06.06.2022 KW - Mechanochemistry KW - In situ real-time monitoring KW - Cocrystal PY - 2022 AN - OPUS4-55421 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - ILC on Laser diffraction - preliminary results N2 - This presentation addresses an interlaboratory comparison on size of polymeric particles (microplastics) measured by laser diffraction. Two microplastic particles were measured separately and once as mixture. Evaluation was done with Fraunhofer and Mie. Here, the first results are presented. T2 - CUSP Annual Meeting CY - Utrecht, Netherlands DA - 12.09.2023 KW - Microplastics KW - Laser diffraction KW - Polymer 3R KW - Size distribution KW - Polymer size PY - 2023 AN - OPUS4-58318 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stawski, Tomasz T1 - Evolution of mesoporous frameworks from precipitated struvite-structured metal phosphate materials N2 - Mesoporous transition metal phosphates (TMPs) have attracted major interest due to their high (electro-)catalytic activity suitable for H2 generation, supercapacitors or batteries. Typically, mesoporous materials are synthesized via a template-based route. This way is in the case of TMP because the surfactants used are difficult to remove due to the sensitivity of the mesoporous framework. We present a template-free method including the formation of a precursor phase called M-struvite (NH4MPO4•6H2O, M = Mg2+, Ni2+, Co2+, Ni2+xCo2+1-x) to synthesize mesoporous and amorphous metal phosphates. This method relies on the thermal decomposition of crystalline M-struvite precursors to an amorphous and simultaneous mesoporous phase associated with the degassing of NH3 and H2O. The temporal evolution of mesoporous frameworks and the response of the coordination metal coordination environment was followed with diffraction and spectroscopy based in-situ and ex-situ methods. We highlight the systematic differences in absolute surface area, pore shape, pore size, and phase transitions between the chemical systems. In a complex amorphous structure, thermal decomposed Mg-, Ni- and NixCo1-x-struvites exhibit high surface areas and pore volumes for phosphate materials with a spherical to channel-like pore geometry (240 m²g-1 and 0.32 cm-3 g-1 for Mg and 90 m²g-1 and 0.13 cm-3 g-1 for Ni). In addition to this low-cost, environmentally friendly and simple synthesis, M-struvites could grow as a recycling product from industrial and agricultural wastewaters. These waste products could be upcycled through a simple thermal treatment for further applications. T2 - ECCG7, European Conference on Crystal Growth CY - Paris, France DA - 25.07.2022 KW - Transition metals KW - Phosphates KW - Struvite KW - Amorphous phases KW - Mesoporosity PY - 2022 AN - OPUS4-55491 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Simoes, R. A1 - Bernades, C. A1 - Joseph, A. A1 - Piedade, F. A1 - Kraus, Werner A1 - Emmerling, Franziska A1 - Diogo, H. A1 - da Piedade, M. T1 - Polymorphism in simvastatin: Twinning, disorder, and enantiotropic phase transitions N2 - : Simvastatin is one of the most widely used active pharmaceutical ingredients for the treatment of hyperlipidemias. Because the compound is employed as a solid in drug formulations, particular attention should be given to the characterization of different polymorphs, their stability domains, and the nature of the phase transitions that relate them. In this work, the phase transitions delimiting the stability domains of three previously reported simvastatin forms were investigated from structural, energetics, and dynamical points of view based on single crystal X-ray diffraction (SCXRD), hot stage microscopy (HSM), and differential scanning calorimetry (DSC) experiments (conventional scans and heat capacity measurements), complemented with molecular dynamics (MD) simulations. Previous assignments of the crystal forms were confirmed by SCXRD: forms I and II were found to be orthorhombic (P212121, Z′/Z = 1/4) and form III was monoclinic (P21, Z′/Z = 2/4). The obtained results further indicated that (i) the transitions between different forms are observed at 235.9 ± 0.1 K (form III → form II) and at 275.2 ± 0.2 K (form II → form I) in DSC runs carried out at 10 K min−1 and close to these values when other types of techniques are used (e.g., HSM). (ii) They are enantiotropic (i.e., there is a transition temperature relating the two phases before fusion at which the stability order is reversed), fast, reversible, with very little hysteresis between heating and cooling modes, and occur under single crystal to single crystal conditions. (iii) A nucleation and growth mechanism seems to be followed since HSM experiments on single crystals evidenced the propagation of an interface, accompanied by a change of birefringence and crystal contraction or expansion (more subtle in the case of form III → form II), when the phase transitions are triggered. (iv) Consistent with the reversible and small hysteresis nature of the phase transitions, the SCXRD results indicated that the molecular packing is very similar in all forms and the main structural differences are associated with conformational changes of the “ester tail”. (v) The MD simulations further suggested that the tail is essentially “frozen” in two conformations below the III → II transition temperature, becomes progressively less hindered throughout the stability domain of form II, and acquires a large conformational freedom above the II → I transition. Finally, the fact that these transitions were found to be fast and reversible suggests that polymorphism is unlikely to be a problem for pharmaceutical formulations employing crystalline simvastatin because, if present, the III and II forms will readily convert to form I at ambient temperature. KW - Polymorphism KW - Twinning KW - Disorder KW - Simvastatine PY - 2018 DO - https://doi.org/10.1021/acs.molpharmaceut.8b00818 SN - 1543-8384 SN - 1543-8392 VL - 15 IS - 11 SP - 5349 EP - 5360 PB - American Chemical Society CY - Washington, DC AN - OPUS4-46927 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Opitz, P. A1 - Asta, M. A1 - Fernandez-Martinez, A. A1 - Panthöfer, M. A1 - Kabelitz, Anke A1 - Emmerling, Franziska A1 - Mondeshki, M. A1 - Tremel, W. T1 - Monitoring a Mechanochemical Syntheses of Isostructural Luminescent Cocrystals of 9-Anthracenecarboxylic Acid with two Dipyridines Coformers N2 - Amorphous calcium carbonate (ACC) is an important precursor in the biomineralization of crystalline CaCO3. In nature, it serves as a storage material or as a permanent structural element, whose lifetime is regulated by an organic matrix. The relevance of ACC in materials science is primarily related to our understanding of CaCO3 crystallization pathways and CaCO3/(bio)polymer nanocomposites. ACC can be synthesized by liquid–liquid phase separation, and it is typically stabilized with macromolecules. We have prepared ACC by milling calcite in a planetary ball mill. Phosphate “impurities” were added in the form of monetite (CaHPO4) to substitute the carbonate anions, thereby stabilizing ACC by substitutional disorder. The phosphate anions do not simply replace the carbonate anions. They undergo shear-driven acid/base and condensation reactions, where stoichiometric (10%) phosphate contents are required for the amorphization to be complete. The phosphate anions generate a strained network that hinders ACC recrystallization kinetically. The amorphization reaction and the structure of BM-ACC were studied by quantitative Fourier transform infrared spectroscopy and solid state 31P, 13C, and 1H magic angle spinning nuclear magnetic resonance spectroscopy, which are highly sensitive to symmetry changes of the local environment. In the first—and fast—reaction step, the CO32– anions are protonated by the HPO42– groups. The formation of unprecedented hydrogen carbonate (HCO3–) and orthophosphate anions appears to be the driving force of the reaction, because the phosphate group has a higher Coulomb energy and the tetrahedral PO43– unit can fill space more efficiently. In a competing second—and slow—reaction step, pyrophosphate anions are formed in a condensation reaction. No pyrophosphates are formed at higher carbonate contents. High strain leads to such a large energy barrier that any reaction is suppressed. Our findings aid in the understanding of the mechanochemical amorphization of calcium carbonate and emphasize the effect of impurities for the stabilization of the amorphous phases in general. Our approach allowed the synthesis of new amorphous alkaline earth defect variants containing the unique HCO3– anion. Our approach outlines a general strategy to obtain new amorphous solids for a variety of carbonate/phosphate systems that offer promise as biomaterials for bone regeneration. KW - Crystallization KW - Mechanochemistry KW - PDF PY - 2020 DO - https://doi.org/10.1021/acs.cgd.0c00912 VL - 20 IS - 10 SP - 6831 EP - 6846 PB - American Chemical Society AN - OPUS4-51819 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Joseph, A. A1 - Bernardes, C. E. S. A1 - Druzhinina, A. I. A1 - Varushchenko, R. M. A1 - Nguyen, Thi Yen A1 - Emmerling, Franziska A1 - Yuan, L. A1 - Dupray, V. A1 - Coquerel, G. A1 - Minas da Piedade, M. E. T1 - Polymorphic phase transition in 4′-hydroxyacetophenone: Equilibrium temperature, kinetic barrier, and the relative stability of Z′=1 and Z′=2 forms N2 - Particularly relevant in the context of polymorphism is understanding how structural, thermodynamic, and kinetic factors dictate the stability domains of polymorphs, their tendency to interconvert through phase transitions, or their possibility to exist in metastable states. These three aspects were investigated here for two 4′-hydroxyacetophenone (HAP) polymorphs, differing in crystal system, space group, and number and conformation of molecules in the asymmetric unit. The results led to a ΔfGm°-T phase diagram highlighting the enantiotropic nature of the system and the fact that the Z′=1 polymorph is not necessarily more stable than its Z′=2 counterpart. It was also shown that the form II → form I transition is entropy driven and is likely to occur through a nucleation and growth mechanism, which does not involve intermediate phases, and is characterized by a high activation energy. Finally, although it has been noted that conflicts between hydrogen bond formation and close packing are usually behind exceptions from the hypothesis of Z′=1 forms being more stable than their higher Z′ analogues, in this case, the HAP polymorph with stronger hydrogen bonds (Z′=2) is also the one with higher density. KW - Polymorphism KW - Polymorphic transition KW - 4'-hydroxyacetophenone PY - 2017 DO - https://doi.org/10.1021/acs.cgd.6b01876 SN - 1528-7483 SN - 1528-7505 VL - 17 IS - 4 SP - 1918 EP - 1932 PB - ACS AN - OPUS4-40167 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chinnasamy, R. A1 - Ravi, J. A1 - Pradeep, V.V. A1 - Manoharan, D. A1 - Emmerling, Franziska A1 - Bhattacharya, Biswajit A1 - Ghosh, S. T1 - Adaptable Optical Microwaveguides From Mechanically Flexible Crystalline Materials N2 - Flexible organic crystals (elastic and plastic) are important materials for optical waveguides, tunable optoelectronic devices, and photonic integrated circuits. Here, we present highly elastic organic crystals of a Schiff base, 1-((E)-(2,5-dichlorophenylimino)methyl)naphthalen-2-ol (1), and an azine molecule, 2,4-dibromo-6-((E)-((E)-(2,6-dichlorobenzylidene)hydrazono)methyl)phenol (2). These microcrystals are highly flexible under external mechanical force, both in the macroscopic and the microscopic regimes. The mechanical flexibility of these crystals arises as a result of weak and dispersive C−H⋅⋅⋅Cl, Cl⋅⋅⋅Cl, Br⋅⋅⋅Br, and π⋅⋅⋅π stacking interactions. Singly and doubly-bent geometries were achieved from their straight shape by a micromechanical approach using the AFM cantilever tip. Crystals of molecules 1 and 2 display a bright-green and red fluorescence (FL), respectively, and selective reabsorption of a part of their FL band. Crystals 1 and 2 exhibit optical-path-dependent low loss emissions at the termini of crystal in their straight and even in extremely bent geometries. Interestingly, the excitation position-dependent optical modes appear in both linear and bent waveguides of crystals 1 and 2, confirming their light-trapping ability. KW - Crystal growth KW - Fluorescence KW - Mechanophotonics KW - Micromanipulation KW - Optical waveguides PY - 2022 DO - https://doi.org/10.1002/chem.202200905 SN - 0947-6539 SP - 1 EP - 8 PB - Wiley VHC-Verlag AN - OPUS4-55018 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - de Oliveira Guilherme Buzanich, Ana T1 - Time resolved in situ monitoring of mechanochemical transformations by X-ray spectroscopy (XAS) N2 - Mechanochemical reactions promise a new direction for environmentally benign preparation of materials, and has been dubbed by IUPAC as one of the 10 chemical innovations that will change our world. Despite this significant promise, very little is known about the mechanisms that drive mechanochemical transformations, posing significant barriers to realizing their full potential. To this end, there is growing need to follow mechanochemical reactions in situ and in real time. We here describe advances in the development and application of XAS methods to monitor material synthesis in real time under mechanochemical conditions. We demonstrate the generality of our approaches by describing mechanochemical syntheses of materials by both vibratory ball milling and by Resonant Acoustic Mixing (RAM), where a time resolution of 1 second is for a whole XAS spectrum was achieved. Moreover, we describe how spectroscopic methods can be coupled to diffraction-based approaches, thereby providing new dimensions in understanding mechanochemical synthesis. T2 - Denver X-ray Conference: DXC 2021 CY - Online meeting DA - 02.08.2021 KW - Dispersive XAS KW - Mechanochemistry KW - Time resolved KW - In situ PY - 2021 AN - OPUS4-56257 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Piedade, M. F. M. T1 - Crystal Engineering through Solvent Mediated Control of Molecular Conformation: The Case of 5-Hydroxynicotinic Acid N2 - The importance of molecular conformation for polymorphism and its repercussions in terms of tight control over the industrial production of crystalline organic materials with highly reproducible physicochemical properties has long been recognized. Efforts to understand how a crystallization solvent can direct the formation of a polymorph containing a specific molecular conformation are, however, relatively scarce. Nicotinic acid (NA) and its hydroxyl derivatives (2-, 4-, 5-, and 6-hydroxynicotinic acids) are very good models for such studies. Indeed, regardless of the solvent, NA always crystallizes as a single polymorph with the molecule in the same neutral conformation. In contrast, the hydroxyl derivatives are prone to polymorphism and solvate formation and, depending on the crystallization conditions, the molecules in the crystal lattice can exhibit hydroxyl, oxo, or zwitterionic conformations. The present study focused on 5-hydroxynicotinicacid (5HNA) shows that by judicious selection of the solvent it is possible to obtain 1:1 solvates, where solvation memory is not completely lost and the tautomer preferred in solution persists in the crystalline state: zwitterionic in 5HNA·H2O and neutral in 5HNA·DMSO. Nevertheless, upon thermal desolvation the obtained materials evolve to the same unsolvated form where the molecule is in a zwitterionic conformation. The structures of 5HNA·H2O and 5HNA·DMSO obtained from single crystal-ray diffraction are discussed and compared with that of 5HNA solved from powder data. The energetics of the dehydration/desolvation process was also fully characterized by thermogravimetry (TG), differential scanning calorimetry (DSC) and Calvet microcalorimetry. T2 - BACG 2018 CY - Limerick, Ireland DA - 20.06.2018 KW - Crystal Engineering KW - 5-hydroxynicotinic acid KW - Molecular Conformation PY - 2018 AN - OPUS4-45519 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Manoharan, Deepak A1 - Ranjan, Subham A1 - Emmerling, Franziska A1 - Bhattacharya, Biswajit A1 - Takamizawa, Satoshi A1 - Ghosh, Soumyajit T1 - Elasto-plastic behaviour with reversible thermosalient expansion in acrylonitrile-based organic crystals N2 - Crystalline materials that exhibit reversible mechanical responses upon exposure to external stimuli have garnered significant attention owing to their potential applications in various fields. Herein, we report a crystal of (2Z,2′Z)-2,2′-(1,4-phenylene)bis(3-(4-bromophenyl)acrylonitrile) (DSBr), which displays simultaneous elasto-plastic behaviour and reversible thermosalient effects. While elasto-plastic behaviour is attributed to underlying packing features, reversible thermosalient expansion is attributed to uniaxial expansion mediated by heat. Exceptional length increase and contraction upon cooling is due to the restorative nature of weak interactions through a cooperative effect. The cooperative movement of molecules is reflected in the unidirectional expansion of the habit plane. Thermosalient reversible expansion–contraction in elasto-plastic crystals have not been discussed in the literature so far. Detailed analysis reported herein provides a comprehensive understanding of the underlying mechanism of flexibility and thermosalient responses. This crystal's unique blend of reversible thermal expansion with flexibility holds substantial promise for applications in flexible thermal actuators. KW - Materials Chemistry KW - General Chemistry PY - 2024 DO - https://doi.org/10.1039/D3TC04272C SN - 2050-7526 SP - 1 EP - 11 PB - Royal Society of Chemistry (RSC) AN - OPUS4-59527 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Validation of microplastics detection methods and proficiency testing: Suitable microplastic reference materials for interlaboratory comparison N2 - The talk summarizes challenges in microplastic analysis. It shows the preparation of microplastic reference materials as well as the testing on homogeneity and stability. The reference material is used in an international laboratory comparison to compare different detection methods used for microplastic analysis. The methods used were µ-IR (FTIR+LDIR) for number-based methods and TED-GC/MS and Py-GC/MS for mass-based methods. The ILC was done under the umbrella of VAMAS TWA 45. Results of the participants are presented. T2 - BAM Akademie CY - Online meeting DA - 16.05.2024 KW - Microplastics KW - Reference materials KW - ILC KW - Microplastics detection KW - TED-GC/MS KW - Polymer 3R PY - 2024 AN - OPUS4-60085 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Giovannozzi, A T1 - Metrological traceability of measurement data from nano- to small microplastics for a greener environment and food safety N2 - This talk descibes the EMPIR project PlasticTrace. Reference materials for microplastics will be developed. The production process and characterisation is explained by SEM, Raman, IR, Py-GC/MS and TED-GC/MS. Homogeneity control was successful. Stability check show no changes over 6 month. T2 - SETAC Europe 2024 CY - Sevilla, Spain DA - 05.05.2024 KW - Microplastics KW - Reference materials KW - Polymer 3R KW - TED-GC/MS PY - 2024 AN - OPUS4-60033 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radnik, Jörg T1 - Revealing surface functionalities of micro- and nanoplastic particles’ surface by means of XPS N2 - Over the last 20 years, many researchers, politicians, and citizens themselves have become increasingly aware of the growing plastic problem of our time. Inadequate recycling concepts, collection points, and careless dumping of plastic products in the environment lead to an accumulation of plastic. External weather influences can cause these to degrade and fractionate, so that today microplastics (1-1000 µm, ISO/TR 21960:2020) [1] of different polymer materials can be detected in all parts of the world. The precautionary principle applies to microplastics. The particles can break down further to form nanoplastics (<1 µm, ISO/TR 21960:2020) [1]. Whether microplastics or nanoplastics pose a toxicological hazard is being investigated in a variety of ways. Valid results are still pending, however, investigations into the frequency, transport, possible sinks and entry paths must be taken into account. This is why monitoring of microplastics is already required in the revision of the Drinking Water Framework Directive [2]. The same is still pending in the final version of the revision of the Waste Water Framework Directive this year, but is expected. Nanoplastics are particularly under discussion for having a toxic effect on humans and animals, as these particles are small enough to be absorbed by cells. For targeted toxicological studies, it is important to have test and reference materials that resemble the particles found in the environment. To mimic environmental samples, these materials should also have an irregular shape and show aging at the surface, which can be detected with XPS or SEM/EDS. BAM in collaboration with the EMPIR project "PlasticTrace" works on a reference material candidate of nano-sized polypropylene (nano-PP) [3]. The nano-PP vials were tested for homogeneity with PTA and further characterized with bulk and surface-sensitive techniques. An SEM image and a corresponding XPS spectrum are presented in Figure 1. Raman measurements as well as XPS indicate an aged surface. T2 - ECASIA 2024 CY - Gothenburg, Sweden DA - 09.06.2024 KW - Surface chemistry KW - Micro- and nanoplastics KW - X-ray Photoelectron Spectroscopy KW - MNP production technique PY - 2024 AN - OPUS4-60535 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ciornii, Dmitri T1 - Interlaboratory comparisons for obtaining reliable data on microplastic detection methods N2 - Since microplastics (MPs) can be found everywhere and are becoming a problem of high concern, it is necessary to understand their occurrence and fate in the environment. However, to obtain data of high quality is very challenging, since measurement operating procedures differ from laboratory to laboratory. Currently, there are no standardized methods to analyze microplastics. One promissing possibility to adress standardization of the methodology and operating procedures are interlaboratory comparisons (ILCs). In this contribution we report the first results of an ILC on microplastic detection methods organized under the pre-stantdardisation plattform of VAMAS (www.vamas.org/twa45/) as Project 2 “Development of standardized methodologies for characterisation of microplastics with microscopy and spectroscopy methods”, within the Technical Working Area TWA 45 “Micro and Nano Plastics in the Environment”. The ILC has gathered 84 participants all over the world representing all continents. BAM, as the project leader, produced a set of reference microplastic materials, which have been distributed to all the participants together with the measurement protocols and reporting data templates. T2 - SETAC 34th Meeting CY - Seville, Spain DA - 05.05.2024 KW - ILC KW - Microplastic KW - Py-GC/MS KW - Polyethylene KW - µ-Raman KW - µ-FTIR KW - Polyethylene Terephtalate KW - TED-GC/MS PY - 2024 AN - OPUS4-60038 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Drago, C. T1 - Standardization Methods for the Analysis of Microplastics (10 100µm) in Food Matrix: Sample Preparation and Digestion of Milk Powder. N2 - Monitoring of microplastics in food matrices is crucial to determinate the human exposure. By direct ingestion microplastics could be released in the food during the production, through packaging and by consumer’s use. The absence of standard methods to quantify and detect different size range and type of microplastics has led to difficult and time consuming procedural steps, poor accuracy and lack of comparability. In this work, matrix characterization and laboratory experiments were used to investigate the efficiency of sample preparation in milk powder. This information is crucial to compile a standard procedure for sample preparation and digestion of common milk powder to detect different particle sizes and types of polymers. Charaterisation is done by TGA and TOC measurements. T2 - SETAC Europe 2024 CY - Sevilla, Spain DA - 05.05.2024 KW - Microplastics KW - Harmonisation in microplastics KW - Polymer 3R KW - Microplastics in milk PY - 2024 AN - OPUS4-60034 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heinekamp, Christian T1 - An Amorphous Lewis-acidic Zirconium Chlorofluoride as HF Shuttle: C-F Bond Activation and Formation N2 - In recent years, fluorine chemistry has gained increasing political attention. Owing to a growing shortage of fluorspar, a raw material used for producing fluorinated base chemicals, fluorospar has been named among the 30 critical raw materials in the EU.2 As such, it becomes increasingly important to recycle existing fluorinated compounds and make them available as sources of fluorine for reactions. Significant progress has been made in the field of C-F bond activation using heterogeneous catalysts such as aluminum chlorofluoride (ACF).3–5 However, the transfer of fluorine atoms from one molecule to another using heterogeneous catalysts has not yet been reported. In this study, we successfully synthesized amorphous zirconium chlorofluoride (ZCF), and we were able to establish a catalytic behavior of ZCF in C-F bond activation reactions. We present a heterogeneous catalyst that performs dehydrofluorination of a fluoroalkane and consecutive hydrofluorination of an alkyne at room temperature. T2 - 2nd South African Fluorine Symposium CY - Sun City, South Africa DA - 09.02.2024 KW - ZCF KW - Heterogeneous catalysis KW - C-F bond activation KW - HF-shuttle PY - 2024 AN - OPUS4-59618 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heinekamp, Christian T1 - A fluorolytic sol-gel route to access an amorphous Lewis-acidic Zr fluoride catalyst N2 - Kemnitz et al. developed a fluorolytic route to access metal fluorides 2 such as AlF3 3 and MgF2 4 which possess a high surface area. In aluminium-based systems, the synthetic approach led to amorphous xerogels that can be further converted into Lewis superacids.3 Still, despite zirconium oxide being described as a stronger Lewis acid than other metal oxides 4 zirconium fluoride-based materials have only recently been reported or investigated. 6 In this work we extend the class of amorphous Lewis acidic heterogeneous catalysts to an amorphous ZrF4 that is active in C-F bond activation. T2 - 2nd South African Fluorine Symposium CY - Sun City, South Africa DA - 11.02.2024 KW - ZrF4 KW - Heterogeneous catalysis KW - C-F bond activation PY - 2024 AN - OPUS4-59617 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mojsak, Mateusz A1 - Bodo, Filippo A1 - Erba, Alessandro A1 - Michalchuk, Adam A. L. A1 - Kraka, Elfi T1 - Local Vibrational Mode Analysis of Phonon Dispersion Relations in Crystals N2 - We present a general framework for performing local vibrational mode analysis of vibrations in crystalline materials at arbitrary wavevectors throughout the Brillouin zone. The approach enables phonon dispersion relations to be interpreted in terms of chemically meaningful interatomic interactions and structural motifs, providing direct insight into the microscopic origins of the phonon behavior in periodic systems. We demonstrate the methodology for representative one-, two-, and three-dimensional materials including polymeric chains, graphene, and prototypical rock-salt and perovskite crystals. Across these systems, the analysis reveals how specific bonding patterns and structural features govern phonon dispersion relations. This framework provides a quantitative tool for the chemically intuitive analysis of phonon spectra and offers a pathway toward the rational design of phonon-dependent properties in crystalline materials. KW - Phonons KW - Molecular Crystals PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-656430 DO - https://doi.org/10.1021/acs.jctc.6c00097 SN - 1549-9618 SP - 1 EP - 16 PB - American Chemical Society (ACS) AN - OPUS4-65643 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Mrkwitschka, Paul A1 - Hodoroaba, Vasile-Dan A1 - Radnik, Jörg T1 - XPS/HAXPES and EDS spectra with ROI N2 - XPS/HAXPES spectra as well as EDS spectra and SEM micrographs with regions of interest. Measurement scheme included as a powerpoint presentation. Investigated materials: Ionic liquid and commercial and lab-synthesized graphene oxide. KW - EDX KW - XPS KW - Graphene Oxide KW - Ionic Liquid PY - 2026 DO - https://doi.org/10.5281/zenodo.18231732 PB - Zenodo CY - Geneva AN - OPUS4-65624 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Casali, Lucia A1 - Carta, Maria A1 - Michalchuk, Adam A1 - Delogu, Francesco A1 - Emmerling, Franziska T1 - Correction: Kinetics of the mechanically induced ibuprofen–nicotinamide co-crystal formation by in situ X-ray diffraction N2 - Correction for ‘Kinetics of the mechanically induced ibuprofen–nicotinamide co-crystal formation by in situ X-ray diffraction’ by Lucia Casali et al., Phys. Chem. Chem. Phys., 2024, 26, 22041–22048, https://doi.org/10.1039/D4CP01457J. PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-656362 DO - https://doi.org/10.1039/d6cp90028c SN - 1463-9076 VL - 28 IS - 8 SP - 5587 PB - Royal Society of Chemistry (RSC) CY - Cambridge AN - OPUS4-65636 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rodríguez‐Sánchez, Noelia A1 - Ballesteros, Menta A1 - Prinz, Carsten A1 - Canosa, Inés A1 - Flores Díaz, Amando A1 - Bhattacharya, Biswajit A1 - Ruiz‐Salvador, A. Rabdel A1 - Emmerling, Franziska T1 - Mechanochemical Fullerene Nanoencapsulation in Amino‐Functionalized ZIF‐12 for Visible‐Light Disinfection of Waterborne Viruses and Bacteria N2 - Water contamination poses a significant threat to public health and environmental sustainability, necessitating the development of efficient purification technologies. This study reports the mechanochemical synthesis of an amino-functionalized ZIF 12 framework with encapsulated fullerene (C60) as a bifunctional photocatalyst for water decontamination and disinfection under visible-light irradiation. The samples were characterized using powder X-ray diffraction (PXRD), FT-IR spectroscopy, N2 adsorption isotherm, X-ray photoelectron spectroscopy (XPS), electron microscopy (SEM and TEM), thermogravimetric Analysis (TGA), and UV–vis diffuse reflectance spectroscopy (DRS), confirming the retention of crystallinity and effective incorporation of C60 and amino groups within the framework. Fullerene loading and amino functionalization modified the optical properties, extending visible light absorption and enhancing charge separation and photocatalytic activity. The synergistic interaction between amino groups and C60 promotes efficient charge separation and enhanced hydroxyl radical production, resulting in improved photocatalytic and photo-Fenton activity. C60@ZIF-12-NH2 exhibited excellent photocatalytic performance, achieving the completeinactivation of bacteriophage P22 under saline conditions and effective disinfection of E.coli and coliforms innatural river water, demonstrating robustness under environmentally relevant conditions. The solvent-minimized mechanochemical synthesis and visible-light-driven activity position the C60@ZIF-12-NH2 composite as a promising platform for sustainable and advanced water treatment applications. KW - Fullerene KW - Heterogeneous photo-Fenton KW - Mechanochemistry KW - Nanoencapsulation KW - Photocatalysis KW - ZIF-12 PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-656531 DO - https://doi.org/10.1002/smll.202512881 SN - 1613-6810 SP - 1 EP - 19 PB - Wiley-VCH GmbH AN - OPUS4-65653 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Belenguer, A A1 - Michalchuk, Adam A1 - Lampronti, G A1 - Sanders, J T1 - Using solid catalysts in disulfide-based dynamic combinatorial solution- and mechano-chemistry N2 - We here show for the first time that solid amines can act as catalysts for disulfide-based dynamic combinatorial chemistry by ball mill grinding. The mechanochemical Equilibrium for the two disulfide reactions studied is reached within one to three hours using ten different amine catalysts. This contrasts with the weeks to months to achieve solution equilibrium for most solid amine catalysts at 2%M at 2mM concentration in a suitable solvent. The final mechanochemical equilibrium is independent of the catalyst used, but varies with other ball mill grinding factors such as the presence of traces of solvent. The different efficiencies of the amines tested are discussed. KW - Mechanochemistry KW - Green chemistry KW - Catalysis PY - 2022 DO - https://doi.org/10.1002/cssc.202102416 SN - 1864-5631 VL - 15 IS - 3 SP - 1 EP - 10 PB - Wiley AN - OPUS4-53930 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - McMonagle, C. J. A1 - Michalchuk, Adam A1 - Chernyshov, D. T1 - FOX-7 high-energy-density material: Thermal expansion and phase transitions revisited N2 - Variable-temperature single-crystal diffraction experiments treated with the Gandolfi method reveal the detailed temperature evolution of the unit-cell dimensions, structural transformations and the phase co-existence of the energetic material FOX-7. Two first-order phase transitions are observed accompanied by abrupt changes in volume and unit-cell dimensions. The thermal expansion is found to be linear for all three phases, albeit highly anisotropic. Moreover, the experimental thermal expansion coefficients differ from those predicted from literature atomistic simulations. KW - Energetic materials KW - Thermal expansion KW - Gandolfi method KW - Phase transition KW - Variable temperature PY - 2022 DO - https://doi.org/10.1107/S2052520621013299 SN - 2052-5206 VL - 78 IS - 1 SP - 91 EP - 95 PB - Wiley-Blackwell CY - Oxford AN - OPUS4-54286 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emmerling, Franziska T1 - Shaken not stirred: enhancing the flavor of mechanochemistry N2 - Mechanochemistry is increasingly used for synthesizing soft matter materials including metal organic compounds and cocrystals.1 The ever-increasing interest in this method is contrasted by a limited mechanistic understanding of the mechanochemical reactivity and selectivity. Time-resolved in situ investigations of milling reactions provide direct insights in the underlying mechanisms.2-4 We recently introduced different setups enabling in situ investigation of mechanochemical reactions using synchrotron XRD combined with Raman spectroscopy and thermography. The presented setup allows the detection of crystalline, amorphous, eutectic, and liquid intermediates. Furthermore, the chemical composition of the reaction mixture was found to be directly correlated with changes in the temperature profile of the reaction. The resulting deeper kinetic and thermodynamic understanding of milling processes is the key for future optimization of mechanochemical syntheses. In this contribution, we will discuss our recent results investigating the formation of (polymorphic) cocrystals and coordination polymers.2,3,5 Our results indicate that in situ investigation of milling reactions offer a new approach to tune and optimize mechanochemical syntheses. T2 - BCA/BACG joint spring meeting CY - Online meeting DA - 29.03.2021 KW - Mechanochemistry KW - Cocrystals KW - Crystal Engineering PY - 2021 AN - OPUS4-53995 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yusenko, Kirill A1 - Emmerling, Franziska A1 - de Oliveira Guilherme Buzanich, Ana T1 - X-Ray absorption spectroscopy to study multicomponent materials N2 - Detailed study of multicomponent systems in solid-state as well as in solution using X-ray diffraction and X-ray spectroscopy is one of the most common topics in modern materials chemistry. 5-6 component high-entropy alloys such as fcc- and bcc-structured AlxCoCrFeNi and fluorescent nanoparticles based on fluorite-structured SrF2 doped by rare-earth metals in organic solutions have high complexity and their local structure cannot be resolved using only diffraction. X-ray absorption spectroscopy should be applied to understand peculiarities in their local structure and make a link between structure on short and long ranges and their macroscopic properties. Here, based on two representativee examples, we discuss how a combination of several X-ray absorption edges might give new insights into complex materials. T2 - Virtual meeting of the African Light Source CY - Online meeting DA - 15.11.2021 KW - EXAFS KW - Synchrotron studies PY - 2021 AN - OPUS4-54014 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emmerling, Franziska T1 - Shaken not stirred: in situ investigations of mechanochemical processes N2 - Mechanochemistry has emerged as one of the most interesting synthetic protocols to produce new materials. The development of mechanochemistry as a synthetic method is supported by excellent research by many groups worldwide in a wide range of applications. The potential of mechanochemistry is also reflected in the inclusion in IUPAC’s 10 chemical innovations that will change our world’.[1] Solvent-free methodologies lead to unique chemical processes during synthesis with the consequent formation of martials with new properties.2 In this contribution, we will discuss our recent results investigating the formation of (polymorphic) cocrystals, coordination polymers, metal oxides and metal nanoparticles.[3-8] We introduced different setups enabling in situ investigation of mechanochemical reactions using synchrotron XRD combined with Raman spectroscopy and thermography. T2 - Deutsche Kristallzüchtertagung CY - Berlin, Germany DA - 06.10.2021 KW - Mechanochemistry KW - In situ real-time monitoring KW - Crystal PY - 2021 AN - OPUS4-53996 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emmerling, Franziska T1 - Scientific Writing - best practice tools N2 - Personal view of an experienced writer on how to write a paper. T2 - MatchingCamp 2021 CY - Bad Belzig, Germany DA - 08.11.2021 KW - Writing PY - 2021 AN - OPUS4-53999 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna A1 - Ciornii, Dmitri A1 - Hodoroaba, Vasile-Dan A1 - Braun, U. T1 - Requirements for inter-lab comparison studies and cooperation with CUSP and JRC N2 - Results from different methods applied to micro- and nanoplastics (MNPs) analysis show that there are large gaps in harmonisation with respect to terminology, size classes, sample preparation protocols and, finally, to the comparability of the measurands and descriptors. Within the European research cluster to understand the health impacts of micro- and nanoplastics (CUSP) working group WG3-Inter-Laboratory Comparisons an overview of the existing detection methods revealing advantages and disadvantages regarding the analytical tasks is being compiled. There is a clear need to develop high class characterized reference materials for MNPs in the size ranges of 100-10 µm and smaller than 10 µm, so that these can be used to validate methods and to make results comparable. Inter-laboratory comparisons (ILCs) on model samples with complex matrices regarding mass, or water samples for number-based methods, will help us to advance the process of harmonization as well as to train users early in process of developing new methods. We plan to keep all five CUSP projects well-connected also with the 'outside' MNP projects and ILCs and to extract the optimum of needs, capabilities, and efforts in order to launch new VAMAS ILCs which should expand already available ones. T2 - CUSP Meeting and General Assembly of PlasticsFatE CY - Online meeting DA - 13.12.2021 KW - CUSP KW - Microplastic KW - Inter-lab comparison KW - VAMAS KW - Reference materials PY - 2021 UR - https://cusp-research.eu/about/ AN - OPUS4-54036 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Feiler, Torvid T1 - Polymorphic tuning of a flexible organic crystal optical waveguide N2 - Crystalline molecular materials are usually brittle and are prone to break upon external mechanical force. This fragility poses challenges for their application in next-generation technologies, including sensors, synthetic tissues, and advanced opto-electronics. The recent discovery of mechanical flexibility in single crystals of molecular materials has solved this problem and enable the design of smart flexible device technologies. Mechanical flexibility of organic crystals can be tuned by altering the weak interactions in the crystal structure, for examples through polymorphism. Here we report 4-bromo-6-[(6-chlorolpyridin-2-ylimino)methyl]phenol (BCMPMP) as a promising candidate for future waveguide technologies. It turns out that BCMPMP has two different polymorphs with distinct optical and mechanical properties. Form I shows brittle behavior under mechanical stress and exhibits very weak emission at 605 nm (λex = 425 nm) together with a low fluorescence quantum yield (Φ = 0.4 %).In contrast, Form II has a large plastic (irreversible bending) regime and a bright emission at 585 nm (λex = 425 nm; Φ = 8.7 %). Making use of favorable mechanical fexiblity and optical properties, form II was explored as a bendable optical waveguide. Light was successfully propagated through a straight-shaped and mechanically deformed BCMPMP crystal. Depending on the light source, active or passive waveguiding could be achieved. So BCMPMP can also be used as a flexible wavelength filter. T2 - Congress of the International Union of Crystallography - IUCr 2021 CY - Online meeting DA - 14.08.2021 KW - Flexible crystals KW - Polymorphism KW - Waveguide PY - 2021 AN - OPUS4-53906 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Feiler, Torvid A1 - Bhattacharya, Biswajit T1 - Mechanically flexible crystals: materials for new generation of responsive materials N2 - Based on the nature of the deformation, molecular crystals can be defined as being plastically (irreversible) or elastically (reversible)bendable. The mechanical response of crystals is thereby directly related to they structure.The structural elements required for a specific mechanical behavior are known, so that compounds with these properties can be synthesized by applying the rules of crystal engineering. T2 - Berlin Science Week CY - Berlin, Germany DA - 01.11.2021 KW - Flexible crystals PY - 2021 AN - OPUS4-53907 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Update – Milling and weathering of granules N2 - The talk aims to describe the production of microplastic particles as test material and the additional weathering for aged particles. T2 - PlasticsFate meeting CY - Online meeting DA - 12.11.2021 KW - Microplastic KW - Cryo milling KW - Aged particles PY - 2021 AN - OPUS4-53737 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Emmerling, Franziska A1 - Martins, Ines T1 - Carbamazepine Dihydroxybenzoic Acid Cocrystals: Exploring Packing Interactions and Reaction Kinetics N2 - Herein, we present the mechanochemical formation of three new cocrystals containing the active pharmaceutical ingredient carbamazepine and dihydroxybenzoic acids as coformers (CBZ:2,4-DHBA 1:1, CBZ:2,5-DHBA 1:1, and CBZ:2,6-DHBA 1:1). Rietveld methods were used for three different purposes: (i) refining all structures solved using powder X-ray diffraction, (ii) performing a quantitative phase analysis of the diffraction data collected from ex situ mechanochemical reactions at different milling times, and (iii) determining the cocrystallization kinetic profiles. The rate of cocrystallization was found to be higher for the formation of CBZ:2,4-DHBA and CBZ:2,6-DHBA, reaching an equilibrium after 600 s of milling. In the case of CBZ:2,5-DHBA a short induction period of 20 s was detected prior to the start of the reaction and an equilibrium was reached after 1200 s. An empirical trend between the rate of cocrystallization and the structural complexity of the cocrystal product was found. The slowest cocrystallization rate observed for CBZ:2,5-DHBA corresponds to the crystal structure deviating substantially from the hydrogen-bonding motif found in the reactants. KW - Mechanochemistry KW - In situ real-time monitoring KW - Kinetics PY - 2021 DO - https://doi.org/10.1021/acs.cgd.1c00902 VL - 21 IS - 12 SP - 6961 EP - 6970 PB - ACS Publications AN - OPUS4-54407 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kosareva, E. A1 - Gainutdinov, R. A1 - Michalchuk, Adam A1 - Ananyev, I. A1 - Muravyev, N. T1 - Mechanical Stimulation of Energetic Materials at the Nanoscale N2 - The initiation of energetic materials by mechanical stimuli is a critical stage of their functioning, but remains poorly understood. Using atomic force microscopy (AFM) we explore the microscopic initiation behavior of four prototypical energetic materials: 3,4-dinitropyrazole, 𝜖-CL-20, 𝛼-PETN and picric acid. Along with the various chemical structures, these energetic compounds cover a range of application types: a promising melt-cast explosive, the most powerful energetic compound in use, a widespread primary explosive, and a well-established nitroaromatic explosive from the early development of energetics. For the softest materials (picric acid and 3,4-dinitropyrazole), the surfaces were found to behave dynamically, quickly rearranging in response to mechanical deformation. The pit created by nanoscale friction stimulation on the surface of 3,4-dinitropyrazole doubled in volume upon aging for half an hour. Over the same time frame, a similar pit on picric acid surface increased in volume by more than seven-fold. Remarkably, increased humidity was found to reduce the rate of surface rearrangement, potentially offering an origin for the desensitization of energetic materials when wetted. Finally, we identify an inverse correlation between the surface dynamics and mechanical sensitivity of our test energetic compounds. This strongly suggests that surface dynamics influence a material’s ability to dissipate excess energy, acting as a buffer towards mechanical initiation. KW - Energetic materials KW - Mechanical Properties KW - Mechanical Sensitivity PY - 2022 DO - https://doi.org/10.1039/D2CP00832G VL - 24 IS - 15 SP - 8890 EP - 8900 PB - Royal Society of Chemistry AN - OPUS4-54562 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lakshmipathi, M. A1 - Tothadi, S. A1 - Emmerling, Franziska A1 - Bhattacharya, Biswajit A1 - Ghosh, S. T1 - Different mechanical responses of dimorphic forms of Anthracene Schiffbase crystal N2 - We obtained concomitant dimorphic forms of Anthracene Schiffbase (N-(anthracen-9-yl methylene)-2,5- dichloroaniline) from hexane solvent. Two polymorphs can be differentiated by their morphology and mechanical properties. One form is long acicular type and elastically bendable while another form is block shaped and brittle in nature. Mechanical property is attributed to underlying crystal packing. Hirsh- feld analysis and energy framework calculations were done to corroborate structure-property correlation of two forms. KW - Elasticity KW - Mechanical properties KW - Anthracene schiff base KW - Dimorphs PY - 2021 DO - https://doi.org/10.1016/j.molstruc.2021.132182 VL - 1252 SP - 1 EP - 8 PB - Elsevier B.V. AN - OPUS4-54356 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Casali, C. A1 - Feiler, Torvid A1 - Heilmann, Maria A1 - Braga, D. A1 - Emmerling, Franziska A1 - Grepioni, F. T1 - Too much water? Not enough? In situ monitoring of the mechanochemical reaction of copper salts with dicyandiamide N2 - n situ monitoring of mechanochemical reactions between dicyandiamide (DCD) and CuX2 salts (X = Cl−, NO3−), for the preparation of compounds of agrochemical interest, showed the appearance of a number of phases. It is demonstrated that milling conditions, such as the amount of water added in wet grinding and/or the milling frequency, may affect the course of the mechanochemical reactions, and drive the reaction towards the formation of different products. It has been possible to discover by in situ monitored experiments two novel crystalline forms, namely the neutral complexes [Cu(DCD)2(OH2)2(NO3)2] (2) and [Cu(DCD)2(OH2)Cl2]·H2O (4), in addition to the previously known molecular salt [Cu(DCD)2(OH2)2][NO3]2·2H2O (1, DIVWAG) and neutral complex [Cu(DCD)2(OH2)Cl2] (3, AQCYCU), for which no synthesis conditions were available. Compounds 2 and 4 were fully characterized via a combination of solid-state techniques, including X-ray diffraction, Raman spectroscopy and TGA. KW - Mechanochemistry KW - In situ PY - 2022 DO - https://doi.org/10.1039/d1ce01670a VL - 24 IS - 6 SP - 1292 EP - 1298 PB - RSC AN - OPUS4-54344 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Feiler, Torvid T1 - Mechanically plastic molecular crystals for shapeable optic waveguides N2 - Molecular crystalline materials are usually brittle and are prone to breaking when mechanically stressed. This fragility greatly limits they application in next the generation of adaptable, functional materials. The recent discovery of mechanical compliancy in molecular crystals has solved this problem.1 Based on the nature of the deformation, molecular crystals can be divided into being plastically (irreversibly) or elastically (reversibly) bendable. The plastic deformation is generally associated with anisotropic molecular arrangements and the existence of low energy slip planes which allow a permanent motion within the lattice. Here we report 4-bromo-6-[(6-chloropyridin-2-ylimino)methyl]phenol (CPMBP) as a promising candidate for future waveguide technologies.2 CPMBP has been found to have two different polymorphs with distinct optical and mechanical properties. The brittle crystals of Form I exhibits very weak emission at 605 nm (λex = 425 nm; photoluminescence quantum yield Φ = 0.4 %). In contrast, Form II has a large plastic regime together with a bright emission at 585 nm (λex = 425 nm; Φ = 8.7 %). Taking advantage of the favorable mechanical flexibility and optical properties, Form II was used as a shapeable optical waveguide. By changing the wavelength of the light source, active or passive waveguiding can be realized. CPMBP could thus be used as a flexible wavelength filter. T2 - 30. Jahrestagung der Deutschen Gesellschaft für Kristallographie CY - Online meeting DA - 14.3.2022 KW - Flexible crystals KW - Polymorphism KW - Waveguide PY - 2022 AN - OPUS4-54514 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Plastik in Böden: Mikroplastik-Ergebnisse N2 - In diesem Vortrag geht um die Vorstellung der Ergebnisse des UBA Projektes Plastik in Böden. Es werden Mikroplastik-Gehalte in verschiedenen Böden präsentiert. T2 - Fachgespräch "Plastik in Böden" CY - Online meeting DA - 28.03.2022 KW - Mikroplastik KW - Mikroplastik Böden KW - Mikroplastik-Analytik PY - 2022 AN - OPUS4-54648 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Feiler, Torvid T1 - Mechanically plastic molecular crystals for shapeable optic waveguides N2 - Molecular crystalline materials are usually brittle and are prone to breaking when mechanically stressed. This fragility greatly limits they application in next the generation of adaptable, functional materials. The recent discovery of mechanical compliancy in molecular crystals has solved this problem.1 Based on the nature of the deformation, molecular crystals can be divided into being plastically (irreversibly) or elastically (reversibly) bendable. The plastic deformation is generally associated with anisotropic molecular arrangements and the existence of low energy slip planes which allow a permanent motion within the lattice. Here we report 4-bromo-6-[(6-chloropyridin-2-ylimino)methyl]phenol (CPMBP) as a promising candidate for future waveguide technologies.2 CPMBP has been found to have two different polymorphs with distinct optical and mechanical properties. The brittle crystals of Form I exhibits very weak emission at 605 nm (λex = 425 nm; photoluminescence quantum yield Φ = 0.4 %). In contrast, Form II has a large plastic regime together with a bright emission at 585 nm (λex = 425 nm; Φ = 8.7 %). Taking advantage of the favorable mechanical flexibility and optical properties, Form II was used as a shapeable optical waveguide. By changing the wavelength of the light source, active or passive waveguiding can be realized. CPMBP could thus be used as a flexible wavelength filter. T2 - 30. Jahrestagung der Deutschen Gesellschaft für Kristallographie CY - Online meeting DA - 14.3.2022 KW - Flexible crystals KW - Polymorphism KW - Waveguide PY - 2022 AN - OPUS4-54515 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Aree, T. A1 - McMonagle, C. J. A1 - Michalchuk, Adam A1 - Chernyshov, D. T1 - Low-frequency lattice vibrations from atomic displacement parameters of a-FOX-7, a high energy density material N2 - Highly anharmonic thermal vibrations may serve as a source of structural instabilities resulting in phase transitions, chemical reactions and even the mechanical disintegration of a material. Ab initio calculations model thermal motion within a harmonic or sometimes quasi-harmonic approximation and must be complimented by experimental data on temperature-dependent vibrational frequencies. Here multi-temperature atomic displacement parameters (ADPs), derived from a single-crystal synchrotron diffraction experiment, are used to characterize low-frequency lattice vibrations in the alpha-FOX-7 layered structure. It is shown that despite the limited quality of the data, the extracted frequencies are reasonably close to those derived from inelastic scattering, Raman measurements and density functional theory (DFT) calculations. Vibrational anharmonicity is parameterized by the Grüneisen parameters, which are found to be very different for in-layer and out-of-layer vibrations. KW - Energetic Materials KW - DFT KW - Structural dynamics KW - X-ray diffraction PY - 2022 DO - https://doi.org/10.1107/S2052520622002700 SN - 2052-5206 VL - 78 SP - 376 EP - 384 PB - Wiley-Blackwell CY - Oxford AN - OPUS4-54832 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Michalchuk, Adam A1 - Morrison, C. T1 - From lattice vibrations to molecular dissociation N2 - The ease with which an energetic material can be initiated by mechanical impact is a critical parameter directing material safety and application. While impact sensitivity metrics are traditionally derived experimentally, recent developments have highlighted that the phenomenon is amenable to first principles simulation. In this chapter, we will outline a fully ab initio approach to predict the relative impact sensitivities of energetic materials based on the mechanochemical principles that link the impact event to vibrational energy transfer. This mechanism is key to rationalizing how a mechanical impact—which deposits energy into the low-frequency lattice vibrations—results in a molecular response. By simulating the vibrational energy levels (the so-called phonon density of states, PDOS) using first-principles computational methods (typically dispersion-corrected plane-wave density functional theory, PW-DFT) we can calculate the relative rate of energy propagation from the delocalized low-energy lattice vibrations through to the localized molecular modes. The latter traps the energy, which eventually results in bond rupture through heightened vibrational excitation. This method, based on vibrational up-pumping, offers a route toward predicting the impact sensitivities of a broad range of energetic materials, provided the crystal structure of the compound (or salt or co-crystal) is known. While it does not offer insight into the sensitizing roles undoubtedly played by crystal defects or grain boundaries, it does provide a level of understanding at the molecular and crystal packing levels. Correspondingly, this approach offers a feedback mechanism to chemists and materials scientists to guide the design of new materials with desired impact sensitivity behavior. KW - Energetic materials KW - Density functional theory KW - Material design PY - 2022 DO - https://doi.org/10.1016/B978-0-12-822971-2.00010-3 VL - 22 SP - 215 EP - 232 PB - Elsevier B.V. AN - OPUS4-54717 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stawski, Tomasz T1 - Smart Machines, New Materials, Automated Future N2 - In pursuing the automated synthesis of metal nanoparticles (NPs), the capabilities of the “Chemputer” are deployed, for the first time, into the field of inorganic chemistry. Metal NPs have a substantial impact across different fields of science, such as photochemistry, energy conversion, and medicine. Among the commonly used nanoparticles, silver NPs are of special interest due to their antibacterial properties and applications in sensing and catalysis. However, many of the methods used to synthesize Ag NPs often do not result in well-defined products, the main obstacles being high polydispersity or a lack of particle size tunability. The Chemputer is a modular, automated platform developed by the Cronin group for execution of multi-step, solution based organic synthesis. The machine has been further implemented at BAM, where we used this setup to perform automated organic syntheses, autonomously controlled by feedback derived from online NMR. In the Chemputer liquids can be transferred across a backbone, constructed from HPLC selection valves and syringe pumps. The Chemputer operates in a batch mode, common laboratory devices, such as heaters and glassware like round bottom flasks, are connected to the backbone, forming reaction modules. Solutions can be manipulated in these modules, and as all operations are controlled through a software script, reproducibility among individual syntheses is high. Likewise, any adjustments of the synthesis conditions, if required, are straightforward to implement and are documented in the reaction log file and a code versioning system. We characterised Chemputer-synthesized nanoparticles using small-angle X-ray scattering, dynamic light scattering and further methods, showing that automated synthesis can yield colloids with reproducible and tuneable properties. The approach is an important first step towards the automation of nanoparticle syntheses in a modular, multipurpose platform. The modularity of the Chemputer opens many possibilities for the synthesis of a variety of different NP morphologies and sizes and potentially more complex structures. These advances and further work can help in the general investigations of silver nanoparticles by supplying a reliable and reproducible method of their synthesis and removing tacit knowledge by significantly reducing the experimental bias. T2 - Analytica 2022 CY - Munich, Germany DA - 21.06.2022 KW - Automated synthesis KW - Nanoparticles PY - 2022 AN - OPUS4-55198 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Karafiludis, Stephanos T1 - Crystallization study of transition metal phosphates: A novel example for non-classical crystallization theory N2 - Industrial and agricultural waste streams (waste waters, sludges, tailings etc.) which contain high concentrations of NH4+, PO43- and transition metals are environmentally harmful and toxic pollutants . Typically, separate pathways have been considered to extract hazardous and transition metals or phosphate as critical raw materials, independently from each other. Here, we report the synthesis routes for transition metal phosphate (TMP) compounds (M3(PO4)2∙8H2O, NH4MPO4∙6H2O, M = Ni2+, Co2+, M-struvite and M-phosphate octahydrate), which allow for P, ammonia and metal co-precipitation. The precipitation of these compounds from industrial and agricultural waste waters could be a promising P-recovery route. Through adjusting the reaction conditions, the stability, crystallite size and morphology of the as-obtained TMP could be controlled. Detailed investigations of the precipitation process using ex- and in-situ techniques provided new insights into their non-classical crystallization mechanism/crystal engineering of these materials. These TMPs involve transitional colloidal nanophases which subsequently aggregate and condense to final crystals after extended reaction times. However, the reaction kinetics of the formation of a final crystalline product vary significantly depending on the metal cation(s) involved in the precipitation process. The occurring amorphous nanophases seem to majorly influence the outcome of crystallization. Ni-struvite is stable in a wide reactant concentration range and at different metal/phosphorus (M/P)-ratios, whereas Co tends to form Co-struvite and/or Co-phosphate octahydrate depending on the (M/P)-ratio. The observed various degree of stability could be linked to the octahedral metal coordination environment. The achieved level of control over the precipitates, is highly desirable for 3d- and P-recovery methods. Under this paradigm, the crystals can be potentially upcycled as precursor materials for (electro)catalytical applications 4. T2 - GeoMin Köln Konferenz 2022 CY - Cologne, Germany DA - 11.09.2022 KW - Non-classical crystallization theory KW - Amorphous phases KW - Transition metal KW - Phosphates KW - Diffraction PY - 2022 UR - https://www.geominkoeln2022.de/programme.html AN - OPUS4-55874 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Materials N2 - The talk is a summary of materials and challenges recognized in the CUSP Cluster. T2 - CUSP Annual Meeting at JRC (ISPRA) CY - Ispra, Italy DA - 08.06.2022 KW - Microplastic KW - CUSP KW - H2020 PY - 2022 AN - OPUS4-55099 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ryll, Tom William T1 - In-situ analysis of nucleation processes – case study: calciumsulfate N2 - In this project we investigate nucleation pathways by utilizing synchrotron-XRD and running a case-study on calcium sulfate and its polymorphs. To accomplish this, we developed a modular automation setup for reactions in solution to run synthesis and control reaction conditions. So far we successfully characterized the recycling process of gypsum (CaSO4*2H2O) and are now investigating the formation of anhydrite (CaSO4*0H2O) as well as possible applications for the automation setup and analysis. T2 - SALSA Make & Measure 2025 CY - Berlin, Germany DA - 10.09.2025 KW - Recycling KW - Gypsum KW - Synchrotron-X-ray-diffraction KW - Raman-spectroscopy KW - Automation PY - 2025 AN - OPUS4-64138 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Wolf, Jako A1 - Stawski, Tomasz A1 - Smales, Glen Jacob A1 - Thünemann, Andreas A1 - Emmerling, Franziska T1 - SI Files for "Towards automation of the polyol process for the synthesis of silver nanoparticles" N2 - The graphml file: reaction_graph_AgNP.graphml is included. It contains topological information (Fig. 1 in the main text) about the reaction setup and metadata with reaction condtions. It used by the Python API used to control the Chemputer. SAXS reports. The complete report sheets generated by McSAS are included. They contain extended information characterising the size distributions and the fitting parameters. NP3_I: saxs_report_NP3_I.pdf NP3_II: saxs_report_NP3_II.pdf NP3_III: saxs_report_NP3_III.pdf NP3_IV: saxs_report_NP3_IV.pdf NP5_I: saxs_report_NP5_I.pdf NP5_II: saxs_report_NP5_II.pdf NP5_III: saxs_report_NP5_III.pdf KW - Automated synthesis KW - Silver KW - Nanoparticles PY - 2022 DO - https://doi.org/10.5281/zenodo.5910614 PB - Zenodo CY - Geneva AN - OPUS4-55197 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kenges, Kairat A1 - Karafiludis, Stephanos A1 - Džunda, Róbert A1 - Tampubolon, Imelda Octa A1 - Satybaldiyev, Bagdat A1 - Emmerling, Franziska A1 - Baláž, Matej T1 - Calcite–aragonite transformation in an eggshell: a crucial role of organics and assessment of the impact of milling conditions on its extent using Taguchi design N2 - The occurrence of calcite–aragonite phase transformation when a mechanically activated eggshell is triggered by the presence of the organic material (eggshell membrane). KW - Mechanochemistry KW - Polymorphism PY - 2024 DO - https://doi.org/10.1039/D4CP02354D SP - 1 EP - 9 PB - Royal Society of Chemistry (RSC) AN - OPUS4-61110 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Parthasarathy, Thiyagaraj A1 - Bhattacharya, Biswajit A1 - Emmerling, Franziska A1 - Ghosh, Soumyajit T1 - Design of mechanically flexible photoresponsive cyanostilbene molecular crystals N2 - Photoresponsive molecular crystals have sparked interest owing to their potential application prospects. In this study, we achieved dual mechanical responses of a cyanostilbene-based crystal BN. The crystal exhibited both stress-induced mechanical flexibility and light-induced photomechanical bending. Two distinct mechanical responses are related to different underlying phenomena and were not interlinked. While elasticity is attributed to criss-cross packing arrangement in the isotropic structure, photomechanical bending is attributed to the formation of heterogeneous phase distribution due to monomer to dimer cycloaddition product formation. The crystal did not demonstrate photoswitching activity. However, it exhibited thermal reversibility, highlighting reversible dimer to monomer conversion. KW - Flexible KW - Molecular crystals PY - 2024 DO - https://doi.org/10.1039/D4CE00571F VL - 26 SP - 4634 EP - 4642 PB - Royal Society of Chemistry (RSC) AN - OPUS4-60888 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Mikroplastik heute: Was haben wir in den letzten Jahren erreicht? N2 - In diesem Vortrag geht es um eine Übersicht über die Thematik der Mikroplastik, Was ist Mikroplastik, wie entsteht es und wo kommt es her. Es wird beschrieben wie eine repräsentative Probenahme erfolgen kann und wie welche Herausforderungen bei der Probenvorbereitung existieren. Die Detektion wird ausführlich beschrieben, sowohl mit Partikelanzahl als auch Masse. Im weiteren werden erste Referenzmaterialien und ihre Anwendung in internationalen Ringversuchen beschrieben. Der zweite Teil zeigt die Normungsaktivitäten im Bereich der Mikroplastik. T2 - Mitgliederversammlung der GdCh Lackchemie CY - Online Meeting DA - 20.09.2024 KW - Mikroplastik KW - TED-GC/MS KW - Polymer 3R KW - Reference material KW - ILC on detection methods PY - 2024 AN - OPUS4-61087 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Miclea, Paul-Tiberiu T1 - Membrane filter cascade for size-selective analysis of nano-and micro particles N2 - From a metrological point of view, the analysis of micro and nanoplastics MNP requires not only representative and meaningful methods for sampling, preparation, and detection, but also defined and reproducible analytical procedures for the processes and materials used. For such a validation of the detection procedures (including the determination of process and laboratory blank values), the filters and laboratory conditions used in interaction with the final MNP measurement play a central role for detection limits regarding MNP size, MNP content and statistical measurement control, in addition to the reference materials mentioned above. On the basis of available filtration materials (e.g. metal mesh, silicon, aluminum oxide, polycarbonate) and metrological boundary conditions, key aspects for metrologically sound method development must be defined. Two key categories of analysis are developed for the characterization of MNP’s: analytical methods (e.g. µ-IR spectroscopy, µRaman) and mass spectrometry (eg. Py-GC/MS or TED-GC/MS). If in the first category the shape, size, number of particles and the size distribution present in the samples can be determined. In the second category the mass of the material can be measured and the volume of plastic present in the samples can be deduced from this. Both catagories are very sensitive in terms of the volume of material that can be analyzed; vibrational methods can detect single particles but mass-based method require enough particles to reach the limit of detection. That is why in this study we propose a filtration system, which in our opinion brings the two categories much closer to each other and allows true measurements of particle number and mass of the same sample. In this way it is possible not only to estimate the volume of plastic in the sample, but also to determine with much greater precision the number of particles and the type of plastic present. Furthermore, new methods for particle detection can be added and combined with existing methods. Our proposed system can be used for a single filter, but also for the use of several filters in cascade. In this way a separation of particles by size can be achieved. T2 - 13th Annual World Congress of Nano Science & Technology 2024 CY - Osaka, Japan DA - 22.05.2024 KW - Microplastics KW - Si filters KW - Filtration KW - Polymer 3R PY - 2024 AN - OPUS4-61097 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gugin, Nikita T1 - Large-scale green synthesis of a model bsa@zif-8 biocomposite via reactive extrusion N2 - Metal-organic framework-based biocomposites (MOF-biocomposites) hold significant promise for applications in biosensing, biocatalysis, and delivery of biopharmaceuticals. One of the most studied MOFs for bioapplications is ZIF-8 (zeolitic imidazolate framework 8) due to its high surface area, high thermal and chemical stability, and low cytotoxicity. The conventional synthesis method for ZIF-8-biocomposites, known as biomimetic mineralization, involves mixing specific biomolecules, 2-methylimidazole, and a soluble Zn2+ source in water. While this method is highly efficient, it has limitations in terms of scalability and is restricted to hydrophilic biomolecules. Aimed at developing a scalable and versatile approach, we adapted our recently reported ZIF-8 reactive extrusion for biocomposite production. For the preparation of biocomposites, bovine serum albumin (BSA) was selected as an inexpensive model biomacromolecule. The synthesis of BSA@ZIF-8 was carried out using a twin-screw extruder at a mild temperature of 40 °C, employing a catalytic amount of EtOH following our previously explored procedure[4]. Comprehensive characterization using powder X-ray diffraction (PXRD), thermogravimetric analysis (TGA), FTIR, N2 adsorption, confocal laser scanning microscopy (CLSM), and Bradford assay allowed us to optimize reaction conditions and quantify the amount of encapsulated BSA. After thoroughly washing the extrudate with ethanol to eliminate surface-adsorbed BSA molecules, we obtained highly crystalline and pure BSA@ZIF-8 with varying BSA loadings. Notably, achieving a maximum BSA encapsulation of 26wt% was possible with 40wt% BSA in the reagent mixture. With 5wt% BSA, we reached a high encapsulation efficiency of 96%, a critical aspect for the cost-effective production of biocomposites involving expensive biomolecules. A continuous extruder operation under optimized conditions demonstrated consistent product quality, enabling the production of biocomposites on a 1.2 kd d-1 scale with a space-time yield of approximately 30000 kg m−3 d−1. These findings offer valuable insights into the cost-effective and large-scale production of ZIF-8-based biocomposites. Moreover, due to its solid-state nature, this reaction is independent of the hydrophilic or hydrophobic properties of biomolecules, providing flexibility and advantages over solvent-based processes. T2 - International Conference on Resource Chemistry 2024 CY - Alzenau, Germany DA - 12.03.2024 KW - Reactive Extrusion KW - Mechanochemistry PY - 2024 AN - OPUS4-61399 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Drago, Claudia T1 - Rapid sample preparation to detect microplastics in baby milk powder N2 - Microplastics, ubiquitous as it is, could be released into food during production chain, through packaging and by consumer´s use. To determinate human exposure to microplastics is crucial to monitor microplastics in food matrices. The current absence of standard sample preparation procedures to identify and quantify different microplastics according to number and mass have generate time-consuming protocols and lack of comparability among different analytical methods, laboratories and time scales. Monitoring microplastics in complex matrices as food, and in particular in baby milk powder, requires an accurate approach that need to be validate, to ensure the comparability of results. Bottled drinking water or surface waters, for example, can be measured with mass-based methods (TED-GC/MS or Py-GC/MS) directly after filtration. Baby milk powder, instead is more challenging, due to the proteins and fatty acid that clog the filters and contaminate the measuring devices with heavy carry over. In this study, we characterize the baby milk powder by thermogravimetric analysis (TGA) and we tested different treatments for matrix reduction: water, H2O2, citric acids. In particular, the use of citric acid was tested for protein reduction before filtration. Our hypothesis was that citric acid will induce the precipitation of proteins and amino acids, leading to a strong matrix reduction. In fact, this sample pre treatment, allowed us to use a higher intake, necessary for representative quantification. Finally, the milk powder was spiked with reference material tablets containing polyethylene terephthalate (PET). The PET was not degraded by the citric acid and high recovery rate was achieved by TED-GC/MS and Py-GC/MS methods. Considering the simplicity and accessibility of this sample preparation and its robust results, this procedure could be easily proposed as a simple sample preparation approach to monitor microplastics by mass-based methods. T2 - MICRO 2024 CY - Arrecife, Spain DA - 23.09.2024 KW - Microplastics KW - Milk KW - Polymer 3R KW - TED-GC/MS PY - 2024 AN - OPUS4-61273 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gugin, Nikita T1 - Mechanochemistry: the Art of Upscaling N2 - "Mechanochemistry: The Art of Upscaling" talk explores the transition from small-scale ball milling reactions to large-scale production using reactive extrusion. This talk focuses on the challenges and strategies involved in scaling up mechanochemical processes, emphasizing the critical role of in situ monitoring techniques such as Raman spectroscopy and energy-dispersive X-ray diffraction (EDXRD). These methods provide real-time insights into reaction dynamics and phase changes, enabling the optimization of process parameters for efficient and controlled upscaling. The discussion highlights key advancements in the field and their industrial applications. T2 - SALSA Make and Measure conference CY - Berlin, Germany DA - 11.09.2024 KW - Mechanochemistry KW - Reactive extrusion PY - 2024 AN - OPUS4-61397 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Smales, Glen Jacob A1 - Pauw, Brian Richard T1 - DACHS/MOFs/AutoMOFs_5/Synthesis N2 - The DACHS (Database for Automation, Characterization and Holistic Synthesis) project aims to create completely traceable experimental data, covering syntheses, measurements, analyses, and interpretations. DACHS_MOFs focuses on the synthesis and characterisation of metal-organic frameworks, across multiple, automation-assisted experimental series (AutoMOFs), with the overall goal of producing reproducible MOF samples through tracking of the synthesis parameters. DACHS_MOFs is simultaneously used to test the DACHS principles. This upload contain synthesis data from AutoMOFs_5 in HDF5 format (.h5). Each .h5 file contains detailed information on the chemical, experimenal, and synthesis parameters used during the synthesis of a single AutoMOF sample. KW - Automation KW - Procedure KW - Synthesis KW - Traceability PY - 2024 DO - https://doi.org/10.5281/zenodo.11237987 PB - Zenodo CY - Geneva AN - OPUS4-61344 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Pauw, Brian Richard A1 - Smales, Glen Jacob A1 - Moeez, A. A1 - Hörmann, Anja A1 - Breßler, Ingo T1 - Example configurations and test cases for the Python HDF5Translator framework. N2 - This is a set of use examples for the HDF5Translator framework. This framework lets you translate measurement files into a different (e.g. NeXus-compatible) structure, with some optional checks and conversions on the way. For an in-depth look at what it does, there is a blog post here. The use examples provided herein are each accompanied by the measurement data necessary to test and replicate the conversion. The README.md files in each example show the steps necessary to do the conversion for each. We encourage those who have used or adapted one or more of these exampes to create their own conversion, to get in touch with us so we may add your example to the set. KW - Measurement data conversion KW - Data conversion KW - HDF5 KW - NeXus KW - NXsas KW - Framework KW - Python PY - 2024 DO - https://doi.org/10.5281/zenodo.10925971 PB - Zenodo CY - Geneva AN - OPUS4-59796 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard A1 - Smales, Glen Jacob T1 - The SPONGE N2 - This software tool is intended to calculate X-ray scattering patterns from 3D objects described by an STL file. The fundamentals and use example(s) are shown. T2 - Better with Scattering workshop 2020 CY - BAM, Berlin, Germany DA - 16.03.2020 KW - Small angle scattering KW - Software KW - Simulation PY - 2020 AN - OPUS4-51020 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - Glimpses of the Future : Advancing X-ray Scattering in an Automated Materials Research Laboratory N2 - In our (dramatically understaffed) X-ray scattering laboratory, developing a systematic, holistic methodology1 let us provide scattering and diffraction information for more than 2100 samples for 200+ projects led by 120+ collaborators. Combined with automated data correction pipelines, and our analysis and simulation software, this led to more than 40 papers2 in the last 5 years with just over 2 full-time staff members. This year, our new, modular synthesis platform has made more than 1000 additional samples for us to analyse and catalogue. By virtue of the automation, the synthesis of these samples is automatically documented in excruciating detail, preparing them for upload and exploitation in large-scale materials databases. Having developed these proof-of-concepts, we find that materials research itself is changed dramatically by automating dull tasks in a laboratory. This talk is intended to spark ideas and invite collaborations by providing an overview of: 1) the current improvements in our wide-range X-ray scattering laboratory methodology, 2) Introduce some of our open-source analysis and simulation software, touching on scattering, diffraction and PDF, and 3) introducing our open, modular robotic platform for systematic sample preparation. Finally, the remaining bottlenecks and points of attention across all three are highlighted. T2 - Swiss Society for Crystallography (SSCr) annual meeting CY - Zurich, Switzerland DA - 08.09.2023 KW - Lab automation KW - Fourier transforms KW - X-ray scattering KW - Robotic synthesis KW - Data stewardship KW - Holistic experimental procedures KW - MOUSE KW - Metal-organic frameworks KW - High-throughput measurements PY - 2023 AN - OPUS4-58237 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Cakir, Cafer Tufan A1 - Piotrowiak, T. A1 - Reinholz, Uwe A1 - Ludwig, A. A1 - Emmerling, Franziska A1 - Streli, C. A1 - de Oliveira Guilherme Buzanich, Ana A1 - Radtke, Martin T1 - Exploring the Depths of Corrosion: A Novel GE-XANES Technique for Investigating Compositionally Complex Alloys N2 - In this study, we propose the use of nondestructive, depth-resolved, element-specific characterization using grazing exit X-ray absorption near-edge structure spectroscopy (GE-XANES) to investigate the corrosion process in compositionally complex alloys (CCAs). By combining grazing exit X-ray fluorescence spectroscopy (GE-XRF) geometry and a pnCCD detector, we provide a scanning-free, nondestructive, depth-resolved analysis in a sub-micrometer depth range, which is especially relevant for layered materials, such as corroded CCAs. Our setup allows for spatial and energy-resolved measurements and directly extracts the desired fluorescence line, free from scattering events and other overlapping lines. We demonstrate the potential of our approach on a compositionally complex CrCoNi alloy and a layered reference sample with known composition and specific layer thickness. Our findings indicate that this new GE-XANES approach has exciting opportunities for studying surface catalysis and corrosion processes in real-world materials. KW - Degradation mechanisms KW - Grazin exit XANES KW - Depth resolved XANES KW - Compositional complex alloys KW - Corrosion PY - 2023 DO - https://doi.org/10.1021/acs.analchem.3c00404 VL - 95 SP - 4810 EP - 4818 PB - ACS Publications AN - OPUS4-57823 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Heilmann, Maria A1 - Simões, R. G. A1 - Bernardes, C. E. S. A1 - Ramisch, Yen A1 - Bienert, Ralf A1 - Röllig, Matthias A1 - Emmerling, Franziska A1 - Minas da Piedade, M. E. T1 - Real-Time In situ XRD Study of Simvastatin Crystallization in Levitated Droplets N2 - Simvastatin (SV) is an important active pharmaceutical ingredient (API) for treatment of hyperlipidemias, which is known to exist in different crystalline and amorphous phases. It is, therefore, an interesting model to investigate how the outcome of evaporative crystallization in the contactless environment of an acoustically levitated droplet may be influenced by key experimental conditions, such as temperature, solvent properties (e.g., polarity and hygroscopicity), and dynamics of the evaporation process. Here, we describe a real-time and in situ study of simvastatin evaporative crystallization from droplets of three solvents that differ in volatility, polarity, and protic character (acetone, ethanol, and ethyl acetate). The droplet monitorization relied on synchrotron X-ray diffraction (XRD), Raman spectroscopy, imaging, and thermographic analysis. A pronounced solvent-dependent behavior was observed. In ethanol, a simvastatin amorphous gel-like material was produced, which showed no tendency for crystallization over time; in ethyl acetate, a glassy material was formed, which crystallized on storage over a two-week period to yield simvastatin form I; and in acetone, form I crystallized upon solvent evaporation without any evident presence of a stable amorphous intermediate. The XRD and Raman results further suggested that the persistent amorphous phase obtained from ethanol and the amorphous precrystallization intermediate formed in ethyl acetate were similar. Thermographic analysis indicated that the evaporation process was accompanied by a considerable temperature decrease of the droplet surface, whose magnitude and rate correlated with the solvent volatility (acetone > ethyl acetate > ethanol). The combined thermographic and XRD results also suggested that, as the cooling effect increased, so did the amount of residual water (most likely captured from the atmosphere) remaining in the droplet after the organic solvent was lost. Finally, the interpretation of the water fingerprint in the XRD time profiles was aided by molecular dynamics simulations, which also provided insights into the possible role of H2O as an antisolvent that facilitates simvastatin crystallization. KW - Simvastatin KW - In-situ KW - API KW - Crystallization PY - 2021 DO - https://doi.org/10.1021/acs.cgd.1c00509 SN - 1528-7483 VL - 21 IS - 8 SP - 4665 EP - 4673 PB - ACS Publications AN - OPUS4-53663 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Friedrich, Jörg A1 - Altmann, Korinna A1 - Wettmarshausen, Sascha A1 - Hidde, Gundula T1 - Coating of carbon fibers with adhesion-promoting thin polymer layers using plasma polymerization or electrospray ionization technique—A comparison N2 - Plasma polymers and electrospray-ionization (ESI) polymer layers are compared for most efficient adhesion promotion in carbon fiber-epoxy resin composites. The ultra-thin ESI layers (2–30 nm) of commercial poly(acrylic acid) and poly-(hydroxyethylmethacrylate) produce an significant increase of adhesion measured by single-fiber pull out tests. However, plasma Treatment has also advantages, such as simultaneous activation of the fiber substrate. Chemical structure and composition are rather far from the regular structure of commercial polymers as deposited by ESI processing. KW - Plasma polymers KW - Electrospray ionization polymers KW - Poly(acrylic acid) KW - Poly- (hydroxyethylmethacrylate) PY - 2017 DO - https://doi.org/10.1002/ppap.201600074 SN - 1612-8869 SN - 1612-8850 VL - 14 IS - 3 SP - e1600074-1 EP - 14 AN - OPUS4-40510 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Correlative physic-chemical analysis of advanced materials and BAM’s green and zero-related advanced materials activities – Benefits and challenges by examples N2 - Following points are presented: - Nanomaterials BAM, as research materials & CRMs, incl pre-standardization, automated analysis & automated synthesis - 2D-materials BAM HEurope ACCORDs approach Green Deal inspired correlative imaging based characterisation for safety profiling of 2D materials - Sample preparation @BAM , inclusion to standards - Thin Films @BAM as Reference Material Candidates, i) mesoporous, ii) HEA - Substitutional,Transition Me oxides as electrocatalysts a project @BAM - Sustainable mechanochemical reaction engineering projects @BAM. T2 - VAMAS Workshop Advanced Materials Challenges and Standardization Needs for a Greener World CY - Rio de Janeiro, Brazil DA - 25.09.2024 KW - Nanomaterials KW - Advanced materials KW - 2D materials KW - Sample preparation KW - Thin films KW - Reference materials KW - Safety KW - Automation PY - 2024 AN - OPUS4-61404 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Round Table for Expert Stakeholders​ - The Transfer of Research into Policy and Regulation N2 - This talk gives an overwiew about the material and physico chemical characterisation of materials developed for the EU founded project PlasticsFate. Particles in 1st and 2nd sample set are presented next to their characterisatin and documentation in data sheets. Some materials are prepared for reference material and used in an interlaboratory comparison. Results are briefly discussed. T2 - Stakeholder Workshop PlasticsFate CY - Bühl, Germany DA - 17.09.2024 KW - Microplastics KW - Reference materials KW - Polymer 3R KW - Interlaboratory comparison PY - 2024 AN - OPUS4-61088 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emmerling, Franziska T1 - In situ investigations of mechanochemical processes N2 - Overview of the present BAM activities in the field of in situ analytics of mechanochemical processes. Recent results for the synthesis of metal organic frameworks and cocrystals are presented. T2 - HZB Seminar CY - Online meeting DA - 21.01.2022 KW - Mechanochemistry KW - In situ real-time monitoring PY - 2022 AN - OPUS4-54296 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Alić Stolar, Jasna T1 - Harnessing mechanochemistry to tackle PFAS pollution N2 - We are currently facing one of the most serious environmental crises in human history – the widespread pollution caused by PFAS. PFAS stands for per- and polyfluoroalkyl substances, which are toxic, persistent, highly mobile, and bioaccumulative compounds, often referred to as 'forever chemicals'. For over 70 years, they have been used to make products resistant to water, heat, and stains, but the cost of damaging ecosystems and harming human health was revealed far too late. As of 2023, there were more than 23,000 confirmed PFAS contamination sites in Europe alone, with at least an equal number of presumptive contamination sites due to historical and current industrial activities.1 Public concern has pushed regulatory bodies to restrict the production of the most common PFAS, but with over 10,000 PFAS compounds and existing contamination, the problem remains largely unresolved. State-of-the-art remediation strategies rely on energy-intensive incineration, which releases greenhouse gases and smaller, volatile PFAS derivatives.2 Here, we present a fast, simple, and sustainable method for the complete degradation of PFAS, leveraging mechanochemistry3 to break down the persistent carbon-fluorine bonds. Our findings indicate that liquid-assisted grinding conditions accelerate the degradation of perfluorooctanoic acid compared to neat grinding conditions, resulting in a significant reduction in energy consumption. Moreover, the fluoride released during the process binds to inorganic additives, allowing fluorine recovery as crystalline salts and preventing the formation of secondary toxic waste. The method has strong potential for scaling up and offers a green and viable solution for real-world application in PFAS decontamination. T2 - Tag der Chemie CY - Berlin, Germany DA - 03.07.2025 KW - Mechanochemistry KW - Forever chemicals KW - Sustainability PY - 2025 AN - OPUS4-63972 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wurzler, Nina T1 - Chemical interaction mechanisms of metal reducing bacteria on steel surfaces N2 - Metal reducing bacteria (MRB) are able to utilize various materials such as iron, uranium and manganese as well as many organic compounds as electron acceptors. This process leads to the conversion of Fe(III) containing passive film species to soluble Fe(II) oxides and hydroxides. The reduction process triggers the acceleration of general and local corrosion processes. Electron transfer mechanisms are not yet fully understood. In literature it has been controversially discussed to which extend secreted electron shuttles contribute to the extracellular electron transfer (EET). To understand the chemical and electrochemical interaction mechanisms of MRB with steel surfaces this project combines a variety of in-situ techniques. The changes in oxide chemistry on Fe/steel surfaces in the presence of biomolecules and MRB are under investigation using a newly designed electrochemical cell for in situ XANES (x-ray absorption near edge structure) spectroscopy. Electrochemical quartz crystal microbalance (eQCM) studies support the spectroscopic investigations to gain information about the kinetics of attachment processes and changes in biofilm viscosity. The biofilm structure and composition as well as cell viability are investigated by complementary ex situ spectroscopic and microscopic analysis. Combining spectroscopic techniques and eQCM data with electrochemical measurements, biological processes and the resulting degradation of steel surfaces can be observed in a non-destructive manner. Selecting model systems and a defined biological medium allows the determination of individual effects of diverse surface and environmental parameters. The fundamental understanding of bacterial attachment mechanisms and initial steps of biofilm formation will contribute to the development of new antifouling strategies. T2 - 12th International Conference on Biology and Synchrotron Radiation CY - San Francisco, CA, USA DA - 21.08.2016 KW - Microbially influenced corrosion (MIC) KW - Metal reducing bacteria KW - XANES KW - Electrochemistry PY - 2016 AN - OPUS4-37238 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emmerling, Franziska T1 - In-situ investigations of mechanochemical reactions N2 - Mechanochemistry is a fast and efficient method applicable for the synthesis of new organic[1], metal-organic[2], and inorganic[3] compounds. The direct monitoring of milling reactions is still challenging. The underlying reaction mechanisms remain often unclear. In the last years, have established a tandem in situ approach for investigating mechanochemical reactions using time-resolved in situ XRD coupled with Raman spectroscopy.[4] Here, we present an in situ coupling of synchrotron XRD, Raman spectroscopy, and thermography allowing the observation of mechanochemical reactions in real time.[5] Information on the crystalline, molecular, and temperature state of the materials during grinding could be collected. The chemical composition of the reaction mixture was found to be directly correlated with changes in the temperature profile of the reaction. Furthermore, the presented setup allows the detection of crystalline, amorphous, eutectic as well as liquid intermediates. The resulting deeper kinetic and thermodynamic understanding of milling processes is the key for future optimization of mechanochemical syntheses. T2 - ACS Conference Boston CY - Boston, USA DA - 19.08.2018 KW - Mechanochemistry KW - In situ KW - Kinetic PY - 2018 AN - OPUS4-46989 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zänker, Steffen A1 - Scholz, G. A1 - Heise, M. A1 - Kemnitz, E. A1 - Emmerling, Franziska T1 - New 2D layered structures with direct fluorine-metal bonds: MF(CH3COO) (M: Sr, Ba, Pb) N2 - New coordination polymers with 2D network structures with fluorine directly coordinated to the metal ion were prepared both via mechanochemical synthesis and fluorolytic sol–gel synthesis. Depending on the synthesis route, the samples show different particle sizes, according to SEM imaging. The crystal structures of barium acetate fluoride, strontium acetate fluoride, and lead acetate fluoride (BaFIJCH3COO), SrFIJCH3COO) and PbFIJCH3COO)) were solved from X-ray powder diffraction data. The structure solution is backed by the results from 19F MAS NMR, FT IR data, and thermal analysis. The calculated chemical shifts of the 19F MAS NMR spectra coincide well with the measured ones. It turns out that the grinding conditions have a remarkable influence on the mechanochemical synthesis and its products. Our systematic study also indicates a strong influence of the atomic radii of Ca, Sr, Ba, and Pb on the success of the syntheses. KW - Mechanochemistry KW - Coordination polymers PY - 2020 DO - https://doi.org/10.1039/d0ce00287a VL - 22 IS - 16 SP - 2772 EP - 2780 PB - Royal Society of Chemistry AN - OPUS4-50789 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bauer, J. A1 - Miclea, P.-T. A1 - Braun, U. A1 - Altmann, Korinna A1 - Turek, M. A1 - Hagendorf, C. T1 - Microplastic detection and analysis in water samples N2 - Microplastic detection in water samples becomes important for tracing microplastic sources. Microplastic may harm desalination facilities by blocking filters and disturbing the marine food chain. Thermo analytical methods such as pyrolysis gas chromatography mass spectroscopy, and spectroscopic methods like (micro) Raman spectroscopy or (micro) Fouriertransform infrared spectroscopy in combination with appropriate filters and sample preparation are suitable for analyzing microplastics on a scale from 1 µm to 1000 µm fast and unambiguous. While the thermo analytical methods are suitable for larger sample volumes, Raman spectroscopy and Fouriertransform infrared spectroscopy are able to detect and analyze single microplastic particles for instance in bottled water. Machine learning algorithms ensure a reliable classification of different plastic materials. T2 - International Conference on Sustainable Energy-Water-Environment Nexus in Desert Climate 2019 CY - Ar-Rayyan, Qatar DA - 02.12.2019 KW - Microplastics KW - Water samples PY - 2022 SP - 111 EP - 113 PB - Springer AN - OPUS4-56240 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Axel T1 - Representative sampling of roadside soil and determination of tire wear contents by TED-GC/MS N2 - The presentation describes microplastic findings from tyre wear near roads. Both the sampling and the analysis are presented. T2 - Mikroplastik Workshop der Hochschule Zittau CY - Online meeting DA - 25.11.2021 KW - Mikroplastik KW - Reifenabrieb KW - TED-GC/MS KW - Probennahme PY - 2021 AN - OPUS4-53831 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stroh, Julia T1 - High resolution in situ monitoring of the initial cement hydration influenced by organic admixtures N2 - Numerous admixtures are used in the building practice to customize the properties of the cement paste during application. The influences of admixtures on the course of cement hydration and formation of hydrate phases have to be considered. Polycarboxylate ether (PCE) based polymeric superplasticizers (SPs) are known to retard the setting of the cement paste. The extent of the retardation differs depending on the molecular structure of the SP. Additionally, the presence of a stabilizing agent (SA) in the cement paste has a retarding side effect on the setting. The initial cement hydration processes and the detailed mechanisms of the retardation influenced by PCEs, as well as their interactions with particular SAs, are insufficiently understood. Up to now, only the results of phenomenological studies were taken into account to describe this retardation process. A detailed structure analysis monitoring the change of the phase composition during the hydration was never applied. Both SP and SA affect the adsorption of the sulphate ions on the clinker particles, causing changes in the formation of ettringite during the initial hydration, and are therefore a crucial part of the setting process itself. Here, the initial hydration of cement influenced by the interaction of SP and SA was monitored in situ by synchrotron X-ray diffraction. The high time resolution of the measurements allowed a continuous detection of the hydrates formed. The hydration was followed from the starting point of water addition and for couple of hours afterwards. The hydration of the levitated cement pellets containing starch as SA was initialized by adding aqueous solutions of different commercial SPs. Changes in the ettringite formation were detected in comparison to the reference hydration of pure cement. T2 - Early Age Concrete: From the Research Lab to the Construction Site CY - Tomsk, Russia DA - 02.06.2015 KW - Portland cement KW - Initial hydration KW - Superplasticizer KW - Stabilizer KW - Synchrotron XRD PY - 2015 AN - OPUS4-35470 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Akhmetova, Irina T1 - In situ investigation of mechanochemical syntheses of manganese phosphonates with N-containing ligands N2 - Mechanochemistry is a versatile approach for green and fast synthesis of pure substances. The exploration of the chemistry of metal phosphonates has gained considerable interest during the last decades due to their structural diversity. We synthesized manganese phosphonates in milling reactions. The mechanochemical reactions were investigated in situ to reveal the underlying mechanisms. T2 - Joint BER II and BESSY II User Meeting CY - Berlin, Germany DA - 05.12.2018 KW - Metal phosphonates KW - Mechanochemistry KW - PXRD KW - In situ KW - Thermography PY - 2018 AN - OPUS4-46999 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Haferkamp, Sebastian A1 - Emmerling, Franziska T1 - Insights into mechanochemical Knoevenagel condensations N2 - Mechanochemistry paves the way to simple, fast, and green syntheses. Despite considerable effort, there is a lack in understanding of the underlying mechanisms. In situ investigations help to understand these mechanisms, which occur during a mechanochemical reaction. Here we present a universal strategy for simultaneous real-time in situ analysis, combining X-ray diffraction, Raman spectroscopy, and thermography. The potential of of our approach is shown for diffrent model reactions. T2 - Adlershofer Forschungsforum 2019 CY - Berlin, Germany DA - 11.11.2019 KW - Mechanochemistry KW - In situ KW - Knoevenagel condensation PY - 2019 AN - OPUS4-49694 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Feiler, Torvid T1 - Optimierung der mechanischen Eigenschaften eines organischen Kristalles durch Polymorphismus für die Anwendung als flexibler Waveguide N2 - Kristalle sind in der Regel spröde und neigen dazu, bei mechanischer Belastung zu brechen. Dieses Verhalten schränkt ihre Anwendungsmöglichkeiten stark ein. Durch die Entdeckung von mechanischer Flexibilität in Kristallen wurde dieses Problem gelöst. Je nach Art der Verformung können Kristalle in plastisch (irreversibel) oder elastisch (reversibel) biegbar unterteilt werden. Die Verbindung 4-Brom-6-[(6-chlorpyridin-2-ylimino)methyl]phenol (BCMPMP) ist ein vielversprechender Kandidat für die Anwendung als flexibler Waveguide. BCMPMP hat zwei verschiedene Polymorphe mit unterschiedlichen optischen und mechanischen Eigenschaften. Die spröden Kristalle der Form I zeigen eine sehr schwache Emission bei 605 nm (λex = 425 nm; Photolumineszenz-Quantenausbeute Φ = 0,4 %). Im Gegensatz dazu zeigt die plastische Form II eine starke Emission bei 585 nm (λex = 425 nm; Φ = 8,7 %). Aufgrund der mechanischen Flexibilität wurde die Eignung der Form II als Waveguide untersucht. T2 - Tag der Chemie 2021 CY - Online meeting DA - 06.07.2021 KW - Flexible crystals KW - Polymorphism KW - Waveguide PY - 2021 AN - OPUS4-53908 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wiesner, Yosri T1 - MIKROPLASTIK – von der Probenvorbereitung bis zur Analytik N2 - Der Vortrag beschreibt die Herausforderungen bei der Analyse von Mikroplastik inklusive Probennahme, Probenvorbereitung und Detektion. Es werden Ergebnisse aus dem BMBF-Projekt RUSEKU vorgestellt. T2 - LABO-Anwendertag CY - Online meeting DA - 23.11.2021 KW - Mikroplastik KW - TED-GC/MS KW - Mikroplastik-Analytik PY - 2021 AN - OPUS4-53829 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Mikroplastik – Ein Problem für die Menschheit? N2 - Mikroplastik findet sich in Ozeanen, Seen, Flüssen und Bächen. Es kann in unserem Boden, in der Luft und sogar in Organismen nachgewiesen werden. Jedes Jahr werden weltweit Millionen Tonnen freigesetzt. Doch wo und wie landet Mikroplastik in der Umwelt? Und wie können wir diese winzigen Partikel nachweisen? T2 - Berlin Science Week CY - Berlin, Germany DA - 01.11.2021 KW - Mikroplastik KW - TED-GC/MS PY - 2021 AN - OPUS4-53734 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Mikroplastik Referenzmaterial und erste Vergleichsuntersuchungen N2 - Hierbei geht es um die Vorstellung von ersten Möglichkeiten um Referenzmaterial für die Mikroplastik-Analytik herzustellen und die Ergebnisse erster Vergleichsversuche. T2 - EUROLAB-D Workshop: Mikroplastik in der Praxis CY - Online meeting DA - 30.11.2021 KW - Mikroplastik KW - Referenzmaterial KW - Vergleichsversuche PY - 2021 AN - OPUS4-53880 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Microplastics at BAM: TED-GC/MS and reference materials N2 - Thsi talk aims to present the activities of microplastic analysis at BAM according to TED-GC/MS and reference materials developement. T2 - Webinar BAM / University of Birmingham CY - Online meeting DA - 15.06.2021 KW - Microplastic KW - TED-GC/MS KW - Reference materials PY - 2021 AN - OPUS4-53738 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Linberg, Kevin T1 - Taking Fluorine Interaction to the Extremes using XRD and DFT Simulations N2 - This work aims to investigate the role of F-F and F-π interactions in dictating structural and mechanical properties, through a combination of X-ray powder diffraction and dispersion-corrected density functional. As no benchmarking data exist for F-dominating organic system, we first assess how different functionals affect the mechanical properties of the material. T2 - CRC 1349 Fluorine-Specific Interactions Symposium CY - Online meeting DA - 27.09.2021 KW - High Pressure KW - Fluorine Interaction KW - Hexafluorobenzen KW - Density Functional Theory PY - 2021 AN - OPUS4-53654 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Feiler, Torvid T1 - Tuning the mechanical flexibility of organic molecular crystal by polymorphism for flexible optical waveguide N2 - Crystalline molecular materials are usually brittle and are prone to break into pieces upon external mechanical force. This fragility poses challenges for their application in next-generation technologies, including sensors, synthetic tissues, and advanced opto-electronics. The recent discovery of mechanical flexibility in single crystals of molecular materials has solved this issue and enable the design of smart flexible device technologies. Plastic crystals can be deformed permanently. This behavior is based on anisotropic molecular arrangements and the existence of facile slip planes which allow a permanent motion within the lattice. In contrast, elastic crystals can be deformed, but regain the original structure when the force is removed. This phenomenon is related to energetically isotropic molecular packing. Here we report 4-bromo-6-[(6-chlorolpyridin-2-ylimino)methyl]phenol (BCMPMP) as a promising candidate for future waveguide technologies. It turns out that BCMPMP has two different polymorphs with distinct optical and mechanical properties. Form I crystallizes in the orthorhombic space group Pca21 and shows brittle behavior. This structure exhibit very weak emission at 605 nm (λex = 425 nm) together with a low fluorescence quantum yield (Φ = 0.4 %). On the other hand, form II (monoclinic space group P21/c) has a large plastic regime and a bright emission at 585 nm (λex = 425 nm; Φ = 8.7 %). Based on its improved mechanical and optical properties, form II was explored as a bendable optical waveguide. Light was successfully propagated through a straight-shaped and mechanically deformed BCMPMP crystal. Depending on the light source, active or passive waveguiding could be achieved. So BCMPMP can also be used as a flexible wavelength filter. T2 - International School of Crystallography in Erice CY - Online meeting DA - 30.05.2021 KW - Flexible crystals KW - Polymorphism KW - Waveguide PY - 2021 AN - OPUS4-53905 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Stawski, Tomasz A1 - Smales, Glen Jacob A1 - Scoppola, E. A1 - Jha, D. A1 - Morales, L. F. G. A1 - Moya, A. A1 - Wirth, R. A1 - Pauw, Brian Richard A1 - Emmerling, Franziska A1 - Van Driessche, A. E. S. T1 - Supplementary data set for "Seeds of imperfection rule the mesocrystalline disorder in natural anhydrite single crystals" N2 - In recent years, we have come to appreciate the astounding intricacy of the formation process of minerals from ions in aqueous solutions. In this context, a number of studies have revealed that nucleation in the calcium sulfate system is non-classical, involving the aggregation and reorganization of nanosized prenucleation particles. In a recent work we have shown that this particle-mediated nucleation pathway is actually imprinted in the resultant single micron-sized CaSO4 crystals. This property of CaSO4 minerals provides us with an unique opportunity to search for evidence of non-classical nucleation pathways in geological environments. In particular, we focused on the quintessential single crystals of anhydrite extracted from the Naica mine in Mexico. We elucidated the growth history from this mineral sample by mapping growth defects at different length scales. Based on these data we argue that the nano-scale misalignment of the structural sub-units observed in the initial calcium sulfate crystal seed propagate through different length-scales both in morphological, as well as strictly crystallographic aspects, eventually causing the formation of large mesostructured single crystals of anhydrite. Hence, the nanoparticle mediated nucleation mechanism introduces a 'seed of imperfection', which leads to a macroscopic single crystal, in which its fragments do not fit together at different length-scales in a self-similar manner. Consequently, anisotropic voids of various sizes are formed with very well-defined walls/edges. But, at the same time the material retains its essential single crystal nature. These findings shed new light on the longstanding concept of crystal structure. KW - Calcium sulfate KW - Mesocrystal KW - Anhydrite PY - 2021 DO - https://doi.org/10.5281/zenodo.4943234 PB - Zenodo CY - Geneva AN - OPUS4-53765 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - Synthesizing a library of 1000+ reproducible MOFs N2 - While the synthesis of Metal-Organic Framework (MOF) particles can be as easy as adding two solutions together, reproducibly obtaining the same particles, time and time again, is a lot harder. As laboratory-independent reproducibility is a cornerstone of the scientific method, we must put effort into finding and controlling all necessary parameters to achieve this. An open-source Python/EPICS-controlled robotic platform (see picture) was adapted to systematically explore this for a 20 ml MOF synthesis of the Zeolitic Imidazole Framework-8 (ZIF-8) chemistry in methanol. Parameters that were explored included: 1) addition sequence, 2) addition speeds, 3) reaction times, 4) source chemicals, 5) stirring speeds, 6) stirring bar choice, 7) starting concentrations, and 8) workup methodologies. It was found that, by controlling these parameters, highly reproducible syntheses are obtained. Secondly, the variation of these parameters alone led to a dramatic difference in volume-weighted particle size means, which exceeds an order of magnitude as investigated by our in-house X-ray scattering instrument [1]. The syntheses are thoroughly documented in an automated fashion, and the synthesis libraries as well as analyses libraries will become available in batches soon. With this library, it will be possible to extract previously unknown correlations, and other laboratories can produce specific particles by following the exact procedures of the particles of their choice. T2 - 787. WE-Heraeus-Seminar: Accelerated Discovery of New Materials CY - Bad Honnef, Germany DA - 15.05.2023 KW - Metal organic frameworks KW - Automation KW - Lab automation KW - Robotic-supported synthesis KW - Reproducibility KW - Synthesis library KW - X-ray scattering KW - Particle size distribution PY - 2023 AN - OPUS4-57596 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - Digital Everything: X-ray Scattering and Synthesis Laboratories N2 - In our (dramatically understaffed) X-ray scattering laboratory, developing a systematic, holistic methodology let us provide scattering and diffraction information for more than 2100 samples for 200+ projects led by 120+ collaborators. Combined with automated data correction pipelines, and our analysis and simulation software, this led to more than 40 papers in the last 5 years with just over 2 full-time staff members. This year, our new, modular synthesis platform has made more than 1000 additional samples for us to analyse and catalogue. By virtue of the automation, the synthesis of these samples is automatically documented in excruciating detail, preparing them for upload and exploitation in large-scale materials databases. This talk is intended to spark ideas and invite collaborations by providing an overview of: 1) the current improvements in our wide-range X-ray scattering laboratory methodology, and 2) introducing our open, modular robotic platform for systematic sample preparation. T2 - Seminar at KIT CY - Karlsruhe, Germany DA - 17.08.2023 KW - Lab automation KW - Data stewardship KW - Scattering KW - X-ray scattering KW - Automated synthesis KW - Data pipelines PY - 2023 AN - OPUS4-58234 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Brirmi, M A1 - Chabbah, T. A1 - Chatti, S. A1 - Schiets, F. A1 - Casabianca, H. A1 - Marestin, C. A1 - Mercier, R. A1 - Weidner, Steffen A1 - Errachid, A. A1 - Jaffrezic-Renault, N. A1 - Ben Romdhane, H. T1 - Effect of the pendent groups on biobased polymers, obtained from click chemistry suitable, for the adsorption of organic pollutants from water N2 - In this work, four triazole-based poly(ether-pyridine)s polymers were synthesized and used as an adsorbent for the removal of phenolic compounds from aqueous solutions. For this purpose, new fluoromonomers containing 1,2,3-triazole units were prepared by the Cu(I)-catalyzed 1,3-dipolar cycloaddition reaction and then used for the elaboration of novel poly(ether-pyridine-triazole)s (PEPTs) by direct polyconden-sation with isosorbide and bisphenol A. Chemical structure of fluorinated pyridinicmonomers as well as resulting polymers was confirmed by 1H and 19F NMR spectroscopic methods. The thermal behavior of the obtained PEPTs was characterized using differential scanning calorimetry and thermogravimetric analysis. Results of sorption showed that polymers can be effectively used as a sorbent for the removal of polarorganic pollutants. The isosorbide-based poly(ether-pyridine-triazole) which contains hydrophilic hydroxyl groups as pendants chains (P4) exhibited the highest sorption efficiencies (78%–100% after 1 h). In order to explain the results an adsorption mech-anism mainly based on π–π interactions and hydrogen bonding with the pendent groups is proposed. KW - Adsorption KW - Biobased polymers KW - Cycloaddition KW - Pentafluoropyridine KW - Phenolic compounds PY - 2022 DO - https://doi.org/10.1002/pat.5809 SN - 1042-7147 SP - 1 EP - 21 PB - Wiley online library AN - OPUS4-55389 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chabbah, T. A1 - Chatti, S. A1 - Zouaoui, F. A1 - Jlalia, A. A1 - Gaiji, H. A1 - Abderrazak, H. A1 - Casablanca, H. A1 - Mercier, R. A1 - Weidner, Steffen A1 - Errachid, A. A1 - Marestin, C. A1 - Jaffrezic-Renault, N. T1 - New poly(ether-phosphoramide)s sulfides based on green resources as sensitive films for the specific impedimetric detection of nickel ions N2 - For the development of selective and sensitive chemical sensors, we have developed a new family of poly(etherphosphoramide) polymers. These polymers were obtained with satisfactory yields by nucleophilic aromatic polycondensation using isosorbide as green resources, and bisphenol A with two novel difluoro phosphinothioic amide monomers. Unprecedented, the thiophosphorylated aminoheterocycles monomers, functionalized with two heterocyclic amine, N-methylpiperazine and morpholine were successfully obtained by nucleophilic substitution reaction of P(S)–Cl compound. The resulting polymers were characterized by different analytical techniques (NMR, MALDI–ToF MS, GPC, DSC, and ATG). The resulting partially green polymers, having tertiary phosphine sulfide with P–N side chain functionalities along the main chain of polymers are the sensitive film at the surface of a gold electrode for the impedimetric detection of Cd, Ni, Pb and Hg. The bio-based poly(etherphosphoramide) functionalized with N-methylpiperazine modified sensor showed better analytical performance than petrochemical based polymers for the detection of Ni2+. A detection limit of 50 pM was obtained which is very low compared to the previously published electrochemical sensors for nickel detection. KW - Poly(ether-phosphoramide)s sulfides KW - Green chemistry KW - Polymer film KW - MALDI TOF MS PY - 2022 DO - https://doi.org/10.1016/j.talanta.2022.123550 VL - 247 IS - 123550 SP - 1 EP - 9 PB - Elsevier B.V. AN - OPUS4-54980 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chabbah, T. A1 - Chatti, S. A1 - Jaffrezic-Renault, N. A1 - Weidner, Steffen A1 - Marestin, C. A1 - Mercier, R. T1 - Impedimetric sensors based on diethylphosphonate-containingpoly(arylene ether nitrile)s films for the detection of lead ions N2 - This article describes the elaboration and characterization of diethylphosphonate-containing polymers coated electrodes as sensors for the detection of heavy metalstraces, by electrochemical impedance spectroscopy. Diethylphosphonate groupswere chosen as heavy metals binding sites. Two different series of polymers bearingthese anchoring groups were synthesized. Whereas the diethylphosphonate groupsare directly incorporated in the aromatic macromolecular chain in some polymers, analiphatic spacer is removing the chelating site from the polymer backbone in others.The influence of the macromolecular structure on the sensing response was studied,especially for the detection of Pb2+,Ni2+,Cd2+and Hg2+. Polymer P6, including thehigher amount of diethylphosphonate groups removed from the polymer chain by ashort alkyl spacer gave the higher sensitivity of detection of lead ions, with a detec-tion limit of 50 pM KW - Heavy metals KW - Phosphonate esters KW - Lead ions KW - MALDI TOF MS PY - 2023 DO - https://doi.org/10.1002/pat.6065 SN - 1042-7147 SP - 1 EP - 11 PB - John Wiley & Sons, Ltd AN - OPUS4-57356 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weidner, Steffen T1 - MALDI-ToF mass spectrometry for the characterization of biobased polymers suitable for depollution N2 - In this work, bio-based polymers were synthesized and designed as polymers phases for adsorption of a variety of pollutants from aqueous solutions. The obtained adsorption results showed that the integration of bio-sourced synthons generate attractive hydrophilicity, and wettability of the resulting adsorbent phase. Such polymers phases enable stronger interactions with the organic and inorganic pollutants in water. A wide variety of different bio-based polymers structures (e. g. poly(ethersulfones, poly(etherphosphines or poly(etherpyridines) with different functional groups were successfully designed in order to adapt chemical structure to different pollutants type and matrice nature. In order to characterize and to determine the correlation between polymer structures and nature of interaction with pollutants, different analytical technics (NMR, GPC, ATG, DSC, Mass spectrometry) were successfully used. Amongst them, MALDI TOF mass spectrometry plays a superior role since this technique enables the simultaneous determination of the polymer structure, polymer end groups and molecular weight. This work focusses on the characterization of synthesized polymers. The chemical structure of the repeating unit, the nature of the end groups, as well as the molecular weight, which are all important for the specific interactions of the polymer with the pollutants were clearly determined and suggestions to improve these interactions by changing the synthetic pathway could be given. T2 - 12. Journees maghreb-europe. Matériaux et Applications aux Dispositifs et Capteurs CY - Monastir, Tunisia DA - 08.11.2022 KW - MALDI TOF MS KW - Biobased polymers KW - Depollution PY - 2022 AN - OPUS4-56237 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Geburtig, Anja T1 - UV radiation and light as impact factors N2 - Radiation in the spectral ranges of UV and VIS are environmental impact factors that can cause ageing of many materials or products. The reason for this is that especially organic materials, such as food or many pharmaceutical, are subject to photochemical degradation. Of course, suited transparent packaging material may give protection against such impact for radiation sensitive fillings. But for this, it is necessary to know about the spectral range of the fillings sensitivity as well as about the radiation impact of the radiation sources that are relevant during the life time of the product. The spectral irradiance for characterizing the emission of various radiation sources is easily measured by means of a spectroradiometer. The spectral sensitivity of a filling's property can be determined by spectrally dispersed irradiation, where the positions on a sample are related to the different wavelengths. Thus, the damaging effect of the different wavelengths can be directly evaluated. A lateral measurement of the relevant property change shows the activation spectrum, which is the product of the spectral radiant exposure and the spectral sensitivity. By measuring the spectral irradiance for each sample position, the spectral sensitivity of the ageing property can be calculated. Comparing the fillings spectral sensitivity and the spectral irradiance of a potential radiation source during later transport and storage, conclusions can be drawn about necessary spectral absorption of a (partly) transparent packaging to give sufficient protection. The setup for such investigation will be shown and several illustrating samples from daily food experience will be given. T2 - 20th IAPRI World Conference on Packaging CY - Campinas, Brazil DA - 12.06.2016 KW - UV radiation KW - Light KW - Spectral sensitivity KW - Spectral irradiance KW - Spectral absorption PY - 2016 SN - 978-85-7029-136-3 SP - 136 EP - 139 AN - OPUS4-36913 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - LIPSS for beginners N2 - This overview introduces to the phenomenon of Laser-Induced Periodic Surface Structures (LIPSS). Starting from a phenomenological introduction, the most relevant physical effects and theoretical models are discussed. Applications and future directions are outlined. T2 - Workshop “Ultrafast Structural Transformations in Condensed Matter – Bridging Theory and Experiment” CY - Wroclaw, Poland DA - 09.02.2026 KW - Laser-induced periodic surface structures (LIPSS) KW - Coherent optical scattering KW - Nanostructures KW - Matter reorganization PY - 2026 AN - OPUS4-65672 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Geburtig, Anja T1 - Discussion on Weathering Reference Materials N2 - Weathering reference materials are used to characterize the harshness of an exposure, aiming on either reproducibility of a specific exposure or on the comparability between various kinds of weathering exposure. The materials that are used as weathering reference materials differ in their sensitivities (as well as in interactions and interferences of the latter), conditioned by the different processes which lead to the respective property change. It is also essential to take into account the necessary measurement equipment for the respective property change, in order to allow timely intervention. What are the key issues on choosing a weathering reference material? What can be learned from the weathering reference materials, investigated so far? Possibilities and limitations are discussed on the basis of existing weathering reference materials. Conclusions are drawn, for establishing new weathering reference materials. T2 - 9th European Weathering Symposium CY - Basel, Switzerland DA - 18.09.2019 KW - Plastic KW - Ageing KW - Fragmentation KW - Environment KW - Digital twin PY - 2019 AN - OPUS4-49713 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Aliyah, K. A1 - Berger, A. A1 - Lazaridis, T. A1 - Appel, C. A1 - Prehal, C. A1 - Menzel, A. A1 - Guizar-Sicairos, M. A1 - Smales, Glen J. A1 - Pauw, Brian Richard A1 - Gasteiger, H. A. A1 - Gubler, L. A1 - Büchi, F. N. A1 - Eller, J. T1 - Impact of Microporous Layer Composition on the Water Content in the Membrane Electrode Assembly of Polymer Electrolyte Fuel Cells N2 - Polymer electrolyte fuel cells are paramount for future emission-free mobility. One of the vital challenges for prospering commercialization of PEFCs is water management in the cells. A microporous layer (MPL) is typically positioned between the gas Diffusion layer (GDL) and the catalyst layer (CL) to boost the cell performance and facilitate water management. In this study, three different MPLs were investigated, namely, carbon black-based MPLs with different PTFE binder contents (20 wt % PTFE as a base case and 40 wt % PTFE), as well as perforated MPLs with micron-sized pores coated on the same GDL- Substrate (Freudenberg H14). The water content in the membrane, catalyst layers (CL), and MPLs was explored using operando scanning small- and wide-angle X-ray scattering (S/WAXS). At Tcell = 80 °C, relative humidity = 100%, pabs = 3 bar, the MPL with larger pores exhibits slightly higher performance than the base case, while a considerably lower cathode CL and MPL saturation levels were observed for the MPL. In contrast, the MPL with higher amounts of PTFE binder shows lower performance than the base case, with considerably higher cathode CL and MPL saturation levels. 3D representations of how the pores could be filled in the cathode CLs were obtained from operando SAXS profiles using representative structure modeling for the different materials and operating conditions. KW - Polymer electrolyte fuel cell KW - Catalyst layer saturation KW - Microporous layer saturation KW - Membrane hydration KW - Small and wide-angle scattering KW - MOUSE KW - SAXS KW - X-ray scattering KW - Energy storage materials PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-656691 DO - https://doi.org/10.1021/acsami.5c22540 SN - 1944-8244 SP - 1 EP - 17 PB - American Chemical Society (ACS) AN - OPUS4-65669 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Charlesworth, M. A1 - Lampronti, G. A1 - Belenguer, Ana M. A1 - Day, S. A1 - Saunders, L. A1 - Connolly, E. A1 - Midgley, P. A1 - Michalchuk, Adam A. L. T1 - Influence of Liquid on Crystallite Size Evolution During Ball Milling N2 - Liquid assisted grinding (LAG) is a commonly used mechanochemical procedure, especially for polymorphic conversions. However, it is not understood what effect liquid additives actually play in driving mechanochemical polymorphic conversions, precluding our ability to control solid form transformations under mechanochemical conditions. We here present a time-resolved in situ (TRIS) synchrotron powder Xray diffraction (PXRD) monitoring strategy that can track, with few nm resolution, the evolution of crystalline size under liquid assisted ball milling conditions. We apply this method to investigate the influence of liquid additives on the polymorphic conversion of the 1:1 co-crystal of theophylline and benzamide, with particular focus on the role that crystallite size plays in driving ball milling induced polymorphic transformations. We find that the crystallite sizes achieved by ball milling are highly sensitive to the amount of liquid added to the reaction mixture. Liquid additives generally lead to larger crystallite sizes as compared with neat grinding protocol, with our findings indicating that crystallite size reduction is not the main factor that causes polymorph conversion under liquid assisted grinding conditions. The data presented clearly indicates the presence of an induction period before phase transformation begins with a minimum value in the crystallite size of the starting polymorph indicating the end of that induction period. KW - Ball milling KW - In situ diffraction KW - Phase transformation KW - Liquid assisted grinding KW - Crystallite size PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-656783 DO - https://doi.org/10.1021/acs.cgd.5c01662 SN - 1528-7483 SP - 1 EP - 7 PB - American Chemical Society (ACS) AN - OPUS4-65678 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - El Abbassi, Abdelouahad A1 - Krenzer, Julius A1 - Petrov, Eugene P. A1 - Biesen, Lukas A1 - Vasylyeva, Vera A1 - Merzenich, Sarah A1 - Resch-Genger, Ute A1 - Müller, Thomas J. J. T1 - Aroyl-S,N-ketene acetal-triarylamine bichromophores – intramolecular energy transfer and dual emission upon induced aggregation and encapsulation N2 - Aroyl-S,N-ketene acetal-based bichromophores are synthesized by a catalytic aryl amination and their photophysics are studied in the solid state, in ethanol–water mixtures inducing aggregation, and after encapsulation in polystyrene nanoparticles. The dye substitution pattern controls aggregation-induced emission and intramolecular energy transfer efficiency, resulting in single-band or dual fluorescence and a strong increase in fluorescence quantum yield upon particle encapsulation. KW - Fluorescence KW - Dye KW - Aggregation KW - Photophysics KW - Enhancement KW - White light emission KW - Energy transfer KW - Quantum yield PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-656700 DO - https://doi.org/10.1039/d5ra09361a SN - 2046-2069 VL - 16 IS - 11 SP - 10255 EP - 10260 PB - Royal Society of Chemistry (RSC) AN - OPUS4-65670 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hilberg, Alec T1 - Untersuchung und Kompensation des Size-of-Source Effektes der Thermografie zur Prozessüberwachung in der metallischen additiven Fertigung N2 - Der Einsatz der Thermografie zur Prozessüberwachung in der additiven Fertigung von Metallen ist aktueller Schwerpunkt diverser Forschungsprojekte. Prozessbedingt können im Bauteil Risse, innere Spannungen und sonstige interne Fehlerstellen auftreten, deren Entstehung durch wichtige thermische Größen wie Phasenumwandlungstemperaturen, Abkühlgeschwindigkeiten und thermische Gradienten beeinflusst wird. Um diese Einflüsse zu untersuchen, ist eine möglichst genaue Messung dieser Parameter notwendig. Neben den häufig betrachteten Einflüssen des Emissionsgrades, der Umgebungstemperatur und der atmosphärischen Absorption besteht ein weiterer Einfluss, hervorgerufen durch das optische System. Der Kameraaufbau, das verwendete Objektiv und Teilchen im Strahlengang können zur Beugung, Streuung, Reflektion und Aberration der elektromagnetischen Strahlung führen, wodurch die thermografische Messung verfälscht wird. Dies ist ein in der Pyrometrie intensiv erforschter Effekt und wird, aufgrund der Abhängigkeit zur betrachteten Objektgröße, als Size-of-Source Effekt bezeichnet und in dieser Arbeit untersucht. Im Laser-Pulver-Auftragsschweißen (LPA) wird mittels eines Lasers auf einer Substratplatte ein Schmelzbad erzeugt und durch Einblasen von Metallpulver die lagenweise Fertigung von komplexen Bauteilen ermöglicht. Dabei können, je nach geometrischer Auflösung der Kamera, Größen des Schmelzbades im Bereich weniger Prozente der gesamten Bildfläche auftreten. Aus durchgeführten Referenzmessungen an Schwarzkörperstrahlern kann in der gleichen Größenordnung eine Abweichung der Strahlungswerte im zweistelligen Prozentbereich festgestellt werden. Daher ist in diesem Anwendungsfall der dadurch verursachte Fehler nicht zu vernachlässigen, weshalb auf Basis der Referenzmessungen eine Methode entwickelt wurde, um in Abhängigkeit der Größe des Objektes einen Faktor zur Kompensation des Size-of-Source Effektes zu berechnen. In diesem Beitrag werden erste Ergebnisse dieser im Rahmen des DFG Projektes QT-LPA (Nr. 516965606) durchgeführten Arbeiten präsentiert. T2 - DGZfP Jahrestagung 2025 CY - Berlin, Germany DA - 26.05.2025 KW - SSE KW - Thermografie KW - Size of source Effect PY - 2025 AN - OPUS4-65651 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hilberg, Alec T1 - Multispektrale Thermografie zur quantitativen Temperaturbestimmung im DED-LB/M Prozess N2 - Additive Fertigungsverfahren bieten konstruktive Freiheiten, die mit konventionellen Herstellungsverfahren nur schwer zu realisieren sind. Durch die Möglichkeit hochkomplexe Bauteile aus Metall fertigen zu können, stellt die additive Fertigung in vielen Industriezweigen eine vielversprechende Fertigungsalternative da. Allerdings treten prozessbedingt hohe Temperaturgradienten und schnelle Phasenumwandlungen auf, die maßgeblich entscheidend für die Mikrostruktur und die Bildung von internen Spannungen, Rissen und weiteren Defekten sind. Diese Effekte wirken sich direkt auf die mechanischen Eigenschaften der gefertigten Bauteile aus und verdeutlichen die Notwendigkeit einer zuverlässigen Bauteilprüfung. Dabei sind nachgelagerte Verfahren in der Regel zeit- und kostenaufwändig, weshalb die Anwendung von in-situ Verfahren zur Qualitätssicherung im Fokus diverser Forschungsprojekte steht. Die Thermografie erlaubt die orts- und zeitaufgelöste Messung der im Prozess auftretenden Temperaturfelder. Allerdings müssen die tatsächlich gemessenen digitalen Sensorwerte mittels geeigneter radiometrischer Modelle in Temperaturen umgewandelt werden. Da diese Modelle in der Regel auf Basis von Messungen an Schwarzkörperstrahlern kalibriert werden, kann dieses Vorgehen nur zufriedenstellende Werte liefern, sofern der Emissionsgrad des zu messenden Objektes bekannt ist. Während in statischen Anwendungen häufig ein konstanter Materialreferenzwert hinreichend befriedigende Ergebnisse liefert, ist man in der additiven Fertigung mit dem Problem konfrontiert, dass der Emissionsgrad lokal in kürzester Zeit starke Änderungen durchläuft. Beeinflusst wird dieser Effekt unter anderem durch Temperatur, Phasenzustand und Oberflächenzustand. Das hier vorgestellte Verfahren nutzt Referenzmessungen des Emissionsgrades in Abhängigkeit von Temperatur, Winkel und Phasenzustand, um in einem DED-LB/M-Prozess (auch Laser-Pulver-Auftragschweißen, LPA) sowohl den Emissionsgrad als auch die tatsächliche Temperatur orts- und zeitaufgelöst zu bestimmen. Grundlage hierfür sind multispektrale thermografische Messungen, bei denen (quasi-) synchron in acht unterschiedlichen Wellenlängenbereichen gemessen wird. In diesem Beitrag werden Ergebnisse der im Rahmen des DFG-Projektes QT-LPA (Nr. 516965606) durchgeführten Arbeiten präsentiert. T2 - Thermo25 CY - Garching bei München, Germany DA - 11.11.2025 KW - Thermografie KW - TES KW - Multispektral KW - DED-LB/M KW - Laserpulverauftragschweißen PY - 2025 AN - OPUS4-65652 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ziegler, Mathias A1 - Strobach, L. T1 - Infrarotreflektographie und Blitzthermographie zur Sichtbarmachung von historischen Farbschichten am Flugzeug Bücker Bü 181 Bestmann N2 - Die Geschichte eines Flugzeuges ist häufig von unterschiedlichen Nutzungsphasen geprägt. Zum Beispiel ist der Wechsel des Eigentümers eines Flugzeuges häufig mit umfassenden Veränderungen der Farbgebung und Kennzeichnung verbunden. Wenn ein Flugzeug in die Sammlung eines Museums aufgenommen wird, zeigt es entweder den letzten Einsatzzustand oder andere zu späteren Zeiten durchgeführte Reparaturen auf seiner Oberfläche. Oft befinden sich unterhalb dieser letzten äußeren Schicht, ältere Spuren der Nutzung. Um diese verdeckt liegenden Lackierungen sichtbar zu machen, können die Verfahren der Infrarotreflektographie und der aktiven Thermographie eingesetzt werden. Die Infrarotreflektographie wird häufig in der Gemälderestaurierung eingesetzt, um zum Beispiel Vorzeichnungen sichtbar zu machen. Die aus der industriellen zerstörungsfreien Prüfung bekannten Verfahren der aktiven Thermographie fanden bisher überwiegend im Bereich der Bauwerksuntersuchungen Anwendung. Erste Ergebnisse zu Farbuntersuchungen an historischen Flugzeugen mit den beiden Verfahren fanden am Deutschen Museum München in Zusammenarbeit mit der TU-München statt. Ein Projekt der HTW-Berlin mit der Bundesanstalt für Materialforschung und –prüfung (BAM) und dem Militärhistorischen Museum Flugplatz Berlin-Gatow greift diese Anwendungsidee auf und vergleicht beide Verfahren. Am Beispiel des Flugzeuges Bücker Bü 181 Bestmann können die Möglichkeiten, Grenzen und Potentiale der Technologien zum gegenwärtigen Entwicklungsstand verdeutlicht werden. T2 - Material Truth CY - Magdeburg, Germany DA - 04.03.2026 KW - Aktive Thermographie KW - Flugzeuggeschichte KW - Zerstörungsfreie Prüfung (ZfP) KW - Infrarotreflektographie PY - 2026 AN - OPUS4-65658 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Geburtig, Anja T1 - Quantitative Auswertemöglichkeiten bei der spektralen Bestrahlung – Berechnung des Wirkungsspektrums N2 - Für die Bewertung des Wellenlängeneinflusses auf die Alterungsvorgänge bei der Bestrahlung UV- oder lichtempfindlicher Materialien kann die Methode der spektralen Bestrahlung angewendet werden. Im Prinzip wird dabei das linear dispergierte Spektrum einer Strahlenquelle mit kontinuierlichem Spektrum (z.B. Xe-Lampe) auf eine Probenoberfläche abgebildet, so dass Ort einer Materialänderung und Wellenlänge der Bestrahlung einander zugeordnet werden können. Nachfolgende lokal-auflösende Analysemethoden ermitteln eine Eigenschaftsänderung an einem spezifischen Ort der Probe, aus dem sich dann die Bestrahlungswellenlänge ergibt. Der verwendete Aufbau wird beschrieben. Es wird an einem ausgewählten Beispiel gezeigt, wie durch geeignete Anbindung eines Messsystems zur Bestimmung der spektralen Bestrahlungsstärke und ortsaufgelöste Messungen der Eigenschaftsänderungen eine quantitative Auswertung realisiert werden kann. Der Einfluss nichtlinearer Alterungsverläufe wird diskutiert. Grenzen der Methode werden aufgezeigt und Erweiterungsmöglichkeiten dargestellt. T2 - 46. Jahrestagung der GUS CY - Stutensee-Blankenloch, Germany DA - 22.03.2017 KW - UV-Bestrahlung PY - 2017 AN - OPUS4-42577 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - BOOK A1 - Geburtig, Anja A1 - Manier, G. A1 - Cäsar, J. A1 - Herlyn, J. A1 - Hülsmann, Ph. A1 - Köhl, M. A1 - Reichert, Th. A1 - Ruoss, H. A1 - Rüther, N. A1 - Schönlein, A. T1 - Wasser und Materialeigenschaften N2 - In der Gesellschaft für Umweltsimulation GUS e.V. erarbeiten Fachleute aus Wissenschaft und Industrie in freiwilliger Selbstverantwortung Leitfäden und Bücher zur, Umweltsimulation und zur Wirkungssimulation von Umwelteinflüssen. Diese beschreiben den Stand der Technik bzw. Stand der Wissenschaft und dienen als Anleitung für Umweltingenieure und Personen, die sich in die Arbeitsgebiete Produktqualifikation und Umweltsimulation einarbeiten und einiesen wollen. Folgende Themenschwerpunkte werden in diesem Leitfaden behandelt: Wasser und seine Eigenschaften, Phasenübergänge, Transportvorgänge, Änderung von Materialeigenschaften durch Wasser, Messmethoden. KW - Wasser KW - Materialien PY - 2019 SN - 978-3-9818507-4-1 N1 - Belegexemplar liegt bei Frau Geburtig. SP - 1 EP - 445 PB - Stober GmbH CY - Eggenstein AN - OPUS4-48325 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Scharf-Wildenhain, R. A1 - Engelking, Lorenz A1 - Hälsig, A. A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas A1 - Hensel, J. T1 - Influence of build‑up height on residual stresses in additive repair and modification using DED‑Arc with high‑strength filler metals N2 - Directed energy deposition (DED)-Arc is suitable for the hybrid additive manufacturing, modification and repair of large metal components with high deposition rates. Residual stresses and distortion are of central importance when characterizing the manufactured components and the sensitive transition area between additive manufactured (AM) component and semifinished product. Residual stresses caused by the thermal cycles during the manufacturing process can impair the mechanical properties of the manufactured parts and can lead to component failure, especially for high-strength steels. Therefore, understanding and controlling residual stresses, when combining different base and feedstock materials, is critical to improve the quality and efficiency of the hybrid DED-Arc process. This article deals with the influence of the build-up height on the residual stress distribution of additively manufactured components with a selected base and feedstock material from commercial high-strength steels. Using a robot-assisted DED-system and a controlled short arc, AM welding experiments were carried out with close to the application parameters at working temperature (200 °C) and heat input (650 kJ/m). Five hybrid AM specimens (AM wall on upright structural steel plate) were produced using a one bead per layer strategy and selected AM-wall heights between 15 and 300 mm. The influence of the AM build height on the longitudinal residual stress in the whole hybrid AM specimen (in welding direction) was analyzed and discussed. All experiments exhibit comparable stress distributions in the area of the substrate plate up to the heat-affected zone (HAZ) and the transition zone, regardless of the building height. The height significantly influences the residual stress distribution of the deposited AM-component. Tensile residual stresses with a maximum range between 300and 400 MPa were always found in the last approx. 18 component layers (upper 40 mm). This is due to restraint of the shrinking of the top layers by the layers below. The lower layers show homogeneous residual stress distributions characterized by low compressive stresses due to the process-related tempering during the deposition of each layer on top of each other. As a result, the significant difference between the various AM build-up heights of the hybrid AM specimens is the extent (or height) of this tempered zone with low compressive stresses. These correlations contribute to the understanding of residual stress development with increasing structure height or ratio of component heights of substrate semi-finished product and AM component in hybrid additive manufacturing. T2 - 78th IIW Annual Assembly and International Conference CY - Genoa, Italy DA - 22.06.2025 KW - DED-Arc KW - Residual stress KW - Heat control PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-656793 DO - https://doi.org/10.1007/s40194-026-02417-y SN - 1878-6669 SP - 1 EP - 12 PB - Spriner AN - OPUS4-65679 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Geburtig, Anja T1 - Messung der effektiven UV-Bestrahlung bei der Bewitterung von Polymeren N2 - Bei der Bestrahlung und Bewitterung von polymeren Werkstoffen wird die Degradation durch eine Absorption von Strahlung initiiert und meistens durch weitere Klimagrößen, wie z.B. Wärme, Feuchte und atmosphärische Gase beeinflusst. Die Messung einer effektiven Bestrahlungsstärke und ihre zeitliche Integration sind deshalb von großer Bedeutung. Photochemische Prozesse werden beim Sehen oder allgemeiner bei Farbstoffen schon durch sichtbare (VIS) Strahlung, dagegen bei der Erythembildung der Haut und der Photodegradation von Polymeren erst durch die energiereicheren Photonen der ultravioletten (UV) Strahlung initiiert. Die spektrale Empfindlichkeit des Auges und die Erythembildung sind im VIS- bzw. UV-Bereich sehr stark wellenlängenabhängig, was durch die Angabe der mit der spektralen Hellempfindlichkeit V() des Auges bewerteten VIS-Strahlung in Lux (lx) bzw. die mit der Erythem-Wirkfunktion bewertete UV Strahlung als dimensionsloser UV-Index berücksichtigt wird. Spektrale Empfindlichkeiten. Die Photodegradation von Polymeren ist im UV-Bereich ebenfalls stark wellenlängenab-hängig, was bisher nicht berücksichtigt wurde. Seit Mitte der 70er Jahre, als die lx- bzw lxh- Messung bei der Strahlungsbeanspruchung langsam durch die Ermittlung der radiometrischen UV-Bestrahlungsstärke bzw. der UV-Bestrahlung im gesamten UV-Bereich abgelöst wurde, gab es hier bei der Bewitterungsprüfung keine weiteren Fortschritte auf dem Gebiet der Charakterisierung der Strahlungsbeanspruchung im UV-Bereich. Seit Jahren liegen zahlreiche Ergebnisse über die spektrale Empfindlichkeit von Photo-degradationsprozessen vor, die zeigen, dass die spektrale Empfindlichkeit im Bereich der Globalstrahlung bei ca. 300 nm, am größten ist und im langwelligen UV-Bereich bei ca. 400 nm gegen Null geht. Die Messungen der radiometrischen Größen UV-Gesamt-bestrahlungsstärke und UV-Gesamtbestrahlung erfasst deshalb über weite Wellen-längenbereiche Strahlungsanteile, die für die Photodegradation bedeutungslos sind und mittelt über potenziell bedeutsame Änderungen im kurzwelligen UV-Bereich hinweg. Es wird das Konzept eines neuen UV-Radiometers vorgestellt, dessen spektrale Empfindlichkeit einer mittleren spektralen Empfindlichkeit der Photodegradation von Polymeren entspricht. Die effektive UV-Bestrahlungsstärke und UV-Bestrahlung kann dadurch wesentlich genauer erfasst werden. T2 - 48. Jahrestagung der GUS 2019 CY - Stutensee, Germany DA - 27.03.2019 KW - UV-Bestrahlungsstärke PY - 2019 AN - OPUS4-49712 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Geburtig, Anja T1 - Evaluation of Outdoor Exposures by means of Exposure Response Functions N2 - Outdoor exposure tests are a common tool to evaluate the weathering resistance of a polymeric material or component. However, they have only a limited validity, mainly due to the limited reproducibility of the weather as well as of the bad adaptability to other exposure sites. Typically, an outdoor exposure is characterized by the measured radiant exposure; sometimes averaged temperature data are added. These can be – separately – related to long-term annual means, to get an idea on the severity of the exposure. However, as for polymeric ageing, irradiance and temperature act simultaneously, such severity of an outdoor exposure could be better described by a computed property change of a similar material, which is calculated from the hourly irradiance and temperature values on the base of established exposure response functions. In this way, various outdoor exposures are evaluated. For several exposure sites, annual deviations of the ageing amount are related to annual mean values, to evaluate the weathering reproducibility at the exposure site. Additionally, correlations to relevant weather parameters are illuminated. Also some specific exposure conditions, such as tilt angle, are tested. Compared to the use of weathering reference materials, this procedure unfavourably depends on the availability of a suited control as well as on the quality of the established exposure response function. In contrast, it enables a later exposure evaluation, on the base of documented weather data, if for instance no reference material was exposed. T2 - 8th European Weathering Symposium CY - Vienna, Austria DA - 20.09.2017 KW - Photodegradation KW - Weathering KW - Service life prediction PY - 2017 AN - OPUS4-42576 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wachtendorf, Volker A1 - Barthel, Anne-Kathrin A1 - Geburtig, Anja A1 - Trubiroha, P. ED - Reichert, T. T1 - Low-Temperature Irradiation Experiments for PE, PA, and PC Matrices N2 - In this paper, we demonstrate the effects of radiation exposures of polymeric materials with UV-A 340 nm lamps (ISO 4892-3, Type 1A) at -10 °C in comparison to an irradiation at +50 °C using a Global UV Test 200 fluorescent lamp device from Weiss Umwelttechnik GmbH, which incorporates an active cooling appliance. While the effects at -10 °C actually are lower than at + 50°C their extent was clearly beyond expectations. T2 - 8th European Weathering Symposium CY - Vienna, Austria DA - 20.09.2017 KW - Artificial weathering KW - Irradiation KW - Low-temperature KW - Photo-oxidation KW - Polyamide KW - Polycarbonate KW - Polyethylene PY - 2017 SN - 978-3-9818507-1-0 VL - 18 SP - Paper 22, 319 EP - 329 PB - Thomas Würtz Grafik Design CY - Karlsruhe AN - OPUS4-42130 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kalbe, Ute A1 - Krüger, Oliver A1 - Bandow, Nicole A1 - Geburtig, Anja ED - Reichert, Thomas T1 - Laboratory Weathering Test for Simulating the Leaching from Artificial Sporting Grounds N2 - In order to estimating the amount and kind of emissions from polymeric sporting tracks a laboratory test was developed in BAM that combines artificial weathering and subsequent batch and column tests [1, 2, 3]. The goal consisted in nvestigating a possible change of emissions into soil and groundwater of a new sporting ground as a function of ageing and egradation of the system. At various stages of the weathering, the samples were removed and subjected to especially designed column extraction tests for the solid samples. Both these extracts and the accumulated rainwater run-off of the weathering device were subjected to analytical tests of their ingredients. The overall aim of the test consisted in developing ontrollable, reproducible, and standardisable conditions and methods of investigation that would allow an estimation of the emissions in the course of outdoor application of about five years. T2 - 7th European Weathering Symposium. Natural and Artificial Ageing of Polymers CY - Naples, Italy DA - 16.09.2015 KW - artificial weathering KW - emission KW - leaching KW - sporting track KW - degradation KW - ageing KW - rubber KW - extraction PY - 2015 SN - 978-3-9816286-6-1 VL - CEES 17 SP - 195 EP - 208 PB - Thomas Würtz CY - Karlsruhe, Germany AN - OPUS4-35401 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Geburtig, Anja T1 - Testing of HDPE containers for dangerous goods after outdoor exposure N2 - Focus areas of BAM as well as testing results of HDPE containers for dangerous goods after outdoor exposure of were presented. T2 - 70th CEEES Meeting CY - Hørsholm, Danmark DA - 13.11.2018 KW - HDPE KW - Dangerous goods KW - Chemical resistance PY - 2018 AN - OPUS4-47032 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Geburtig, Anja A1 - Wachtendorf, Volker A1 - Trubiroha, P. T1 - Quantitative Auswertemöglichkeiten bei der spektralen Bestrahlung – Berechnung des Wirkungsspektrums N2 - Für die Bewertung des Wellenlängeneinflusses auf die Alterungsvorgänge bei der Bestrahlung UV- oder lichtempfindlicher Materialien kann die Methode der spektralen Bestrahlung angewendet werden. Im Prinzip wird dabei das linear dispergierte Spektrum einer Strahlenquelle mit kontinuierlichem Spektrum (z.B. Xe-Lampe) auf eine Probenoberfläche abgebildet, so dass Ort einer Materialänderung und Wellenlänge der Bestrahlung einander zugeordnet werden können. Nachfolgende lokal-auflösende Analysemethoden ermitteln eine Eigenschaftsänderung an einem spezifischen Ort der Probe, aus dem sich dann die Bestrahlungswellenlänge ergibt. Der verwendete Aufbau wird beschrieben. Es wird an einem ausgewählten Beispiel gezeigt, wie durch geeignete Anbindung eines Messsystems zur Bestimmung der spektralen Bestrahlungsstärke und ortsaufgelöste Messungen der Eigenschaftsänderungen eine quantitative Auswertung realisiert werden kann. Der Einfluss nichtlinearer Alterungsverläufe wird diskutiert. Grenzen der Methode werden aufgezeigt und Erweiterungsmöglichkeiten dargestellt. T2 - 46. Jahrestagung der GUS CY - Stutensee-Blankenloch, Germany DA - 22.03.2017 KW - Bewitterung KW - Spektrale Bestrahlung KW - Kunststoffe PY - 2017 SN - 978-3-9816286-9-2 SP - 91 EP - 99 AN - OPUS4-39595 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Oliveira Menezes, Letícia Gonçalves A1 - Trajano Silveira, Beatriz Aiub A1 - de Castro Raucci, Larissa Moreira Spinola A1 - Martorano, Antônio Secco A1 - de Oliveira, Paulo Tambasco A1 - Arai, Marylyn Setsuko A1 - de Camargo, Andréa Simone Stucchi A1 - Hannig, Christian A1 - Sterzenbach, Torsten A1 - Brighenti, Fernanda Lourenção A1 - de Oliveira, Analú Barros A1 - Moraes, João Carlos Silos A1 - Danelon, Marcelle T1 - Functional glass ionomer cement modified with phosphate and zinc oxide nanoparticles: in vitro insights into physicomechanical behavior, cytotoxicity and antimicrobial activity N2 - Objectives: To evaluate the effect of incorporating zinc oxide nanoparticles (ZnONPs) and sodium trimetaphosphate microparticles (TMP) into resin-modified glass ionomer cement (RMGIC) on its physicomechanical, microbiological, and cytotoxic properties. Methods: Six groups were prepared: 1) RMGIC (Fuji II LC); 2) RMGIC-1.0 %ZnONPs; 3) RMGIC-2.0 %ZnONPs; 4) RMGIC-14.0 %TMP; 5) RMGIC-1.0 %ZnONPs-14.0 %TMP; and 6) RMGIC-2.0 %ZnONPs-14.0 %TMP. Tensile/diametral compressive strengths (TS, DCS), surface hardness (SH) and degree of monomer conversion (%DC) were evaluated in 24 h and 7 days. Fluoride (F) release was assessed over 15 days using alternating demineralizing/remineralizing solutions. Antimicrobial/antibiofilm activity against S. mutans (UA159) was assessed through adhesion, biofilm growth measurements, and XTT assays. Cytotoxicity was tested on MDPC23 odontoblasts using the resazurin assay. Results: The DCS for the RMGIC-2.0 %ZnONPs group was 22.5 % higher when compared to RMGIC after 24 h (p <0.05); after 7 days, RMGIC-2.0 %ZnONPS-14.0 %TMP group was 23.4 % higher than RMGIC (p < 0.05). For TS after 7 days, the RMGIC-2.0 %ZnONPs-14.0 % TMP group showed the highest values (37 % and 55.4 %) than RMGIC and RMGIC-14.0 % TMP, respectively (p < 0.05). At 24 h, the RMGIC-2.0 %ZnONPs-14.0 %TMP Group showed the highest SH among all groups (p < 0.05). The greatest effect on reducing bacterial viability was observed for the RMGIC-2.0 %ZnONPs-14.0 %TMP group (p < 0.05). For cytotoxicity analysis, at 24 h, the RMGIC-1.0 %ZnONPs-14.0 %TMP group showed the highest cytocompatibility (p < 0.05). At 48 and 72 h, RMGIC-1.0 %ZnONPs, RMGIC-2.0 %ZnONPs, RMGIC-1.0 %ZnONPs-14.0 %TMP and RMGIC-2.0 %ZnONPs-14.0 %TMP groups showed the lowest cytotoxicity (p < 0.05) KW - Phosphate and zinc oxide nanoparticles KW - Glass ionomer PY - 2026 DO - https://doi.org/10.1016/j.jdent.2025.106307 SN - 0300-5712 VL - 165 SP - 1 EP - 10 PB - Elsevier Ltd. AN - OPUS4-65692 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ghadamyari, Marzieh A1 - Ebrahim Hosseini, Hossein A1 - Michálková, Monika A1 - de Camargo, Andréa Simone Stucchi A1 - Cao, Jiangkun A1 - Galusek, Dušan A1 - Chukova, Oksana A1 - Wondraczek, Lothar A1 - Jacobsohn, Luiz Gustavo A1 - Klement, Róbert T1 - Broadband visible emission in undoped K2ZnGeO4 by near UV and X-ray excitation N2 - Self-activated phosphors (SAP) have attracted significant attention for a wide range of applications, including lighting, displays, scintillators, lasers, luminescence-based sensors, bioimaging, drug delivery, and luminescent security inks. In this work, we report a new white emitting SAP, α-K2ZnGeO4, synthesized by high-temperature solid-state reaction. The phosphor crystallizes in a single-phase orthorhombic structure and consists of irregularly shaped particles. Under ultraviolet (UV) and X-ray excitation the sample exhibits broad yellowish-white emission spanning the 350–800 nm spectral range, with a long-wavelength tail extending into the near-infrared region, overlapping the biological window. Average lifetime values of 20.4 and 22.6 μs were determined from the fluorescence decay curves monitored at the centre of the band (550 nm), upon excitation at 272 and 377 nm, respectively. Additionally, the decay curve of a distinct spectral feature, peaked at 385 nm, was studied upon 272 nm excitation, yielding a lifetime of 2.3 μs. The role of structural defects (donors: VO and Zni; acceptors: VZn, VGe, and Oi) in the luminescence of α-K2ZnGeO4 was also investigated. Photoluminescence spectra recorded under 366 nm and 377 nm excitation yielded CIE 1931 chromaticity coordinates of (x, y) = (0.40213, 0.46943) and (0.39326, 0.47611), respectively. The values are almost identical and correspond to yellowish-white emission, highlighting the suitability of the material as a yellowish-white phosphor in white light-emitting diodes (wLEDs). KW - Broadband emitter KW - K2ZnGeO4 KW - X-ray excitation PY - 2026 DO - https://doi.org/10.1016/j.ceramint.2026.01.063 SN - 0272-8842 VL - 52 IS - 7 SP - 8658 EP - 8669 PB - Elsevier Ltd. AN - OPUS4-65691 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rex, Tobias A1 - Vilela, Raquel R. C. A1 - Bauer, Nadine A1 - Hepp, Alexander A1 - de Camargo, Andrea S. S. A1 - Kiefer, Friedemann A1 - Strassert, Cristian A. T1 - Host–Guest Nanoparticles Incorporating a Fluorophore-Conjugated Pt(II) Complex: A Ratiometric Dual Emitter Performing as a Self-Referenced Oxygen Reporter N2 - Ratiometric optical sensors, which provide real-time measurements by comparing the intensities of two spectrally separated emission bands, are highly effective for monitoring oxygen levels. By combining oxygen-independent and oxygensensitive emission characteristics, they offer accurate quantification, distinguishing them from other sensor types. In this work, we designed a ratiometric optical sensor concept based on a biscyclometalated platinum(II) complex coupled with an organic naphthalonitrile-based fluorophore and incorporated it into mesoporous silica nanoparticles. This encapsulation strategy significantly improved the stability and water-dispersibility of the otherwise hydrophobic coordination compound while preventing aggregation and enhancing its photophysical properties. Both the free molecule and its nanoparticle-encapsulated form were characterized, revealing high sensitivity to oxygen variations with the unique feature of self-referenced ratiometric readout. The sensor’s response was effectively measured at the single-particle level using photoluminescence microscopy, providing temporally and spatially resolved oxygen readouts. The versatility of the system was demonstrated across different experimental setups, including suspensions, solids, and agarose-embedded forms, highlighting is adaptability to a wide range of applications. This system holds significant promise for advanced oxygen monitoring, offering a reliable tool for high-resolution detection in complex environments with multiple orthogonal readouts. KW - Oxygen sensing KW - Ratiometric luminescence KW - Platinum (II) complex KW - Dual emitter probe KW - Mesoporous silica nanoprticles PY - 2026 DO - https://doi.org/10.1021/acsaom.5c00262 SN - 2771-9855 VL - 4 IS - 2 SP - 332 EP - 342 PB - American Chemical Society (ACS) AN - OPUS4-65689 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wachsmuth, Janne A1 - Malikoutsakis, M. A1 - Savaidis, G. A1 - Savaidis, A. A1 - Bohse, Jürgen T1 - Corrosion and fatigue crack monitoring by means of acoustic emission for application in transportation means N2 - Corrosion damages and fatigue cracks are the main causes of structural failures in vessels and transport products. Acoustic emission is suggested as an alternative to the conventional inspection processes enabling continuous health monitoring of the structures. Comprehensive finite element analyses have been performed on the example of a 3-compartment road tanker taking the corresponding ADR design loads into account. The numerical results reveal various weld joints as the structure’s failure-critical hot spots. Welded plates made of fine grain steel were stressed by corrosion and fatigue. Damage development in the material was measured and analyzed by acoustic emission testing. It is shown that the different degradation mechanisms, corrosion and fatigue crack growth in welded areas, can be reliably detected by acoustic emission. In addition, principal differences of the acoustic emission signals depending on the degradation mechanism are also explored. KW - Acoustic emission KW - Health monitoring KW - Fatigue crack growth KW - Corrosion KW - Finite elements KW - Welds PY - 2012 SN - 1943-3514 VL - 5 IS - 1 SP - 9 EP - 17 PB - Global Scientech CY - Basking Ridge, NJ, USA AN - OPUS4-27610 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fayis Kalady, Mohammed A1 - Schultz, Johannes A1 - Weinel, Kristina A1 - Wolf, Daniel A1 - Lubk, Axel T1 - Geometry-dependent localization of surface plasmons on random gold nanoparticle assemblies N2 - Assemblies of plasmonic nanoparticles (NPs) support hybridized modes of localized surface plasmons (LSPs), which delocalize in geometrically well-ordered arrangements. Here, the hybridization behavior of LSPs in geometrically completely disordered two-dimensional arrangements of Au NPs fabricated by an e-beam synthesis method is studied. Employing electron energy loss spectroscopy in a scanning transmission electron microscope and numerical simulations, the disorder-driven spatial and spectral localization of the coupled LSP modes that depends on the NP thickness is revealed. Below a NP thickness of 0.4 nm, localization increases toward higher hybridized LSP mode energies. In comparison, above 10 nm thickness, a decrease of localization toward higher mode energies is observed. In the intermediate thickness regime, a transition of the energy dependence of the localization between the two limiting cases, exhibiting a mode energy with minimal localization, is observed. It is shown that this behavior is mainly driven by the energy and thickness dependence of the polarizability of the individual NPs. KW - Gold Nanoparticles KW - Surface plasmons KW - Electron enerdy loss spectroscopy (EELS) KW - scanning transmission electron microscopy PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-647230 DO - https://doi.org/10.1103/44nk-6bp2 SN - 2643-1564 VL - 7 IS - 043053 EP - 4 PB - American Physical Society AN - OPUS4-64723 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Altmann, Korinna A1 - Abusafia, A A1 - Bannick, C-G A1 - Braun, U A1 - Crasselt, Claudia A1 - Dittmar, S A1 - Fuchs, M A1 - Gehde, M A1 - Hagendorf, C A1 - Heller, C A1 - Herper, D A1 - Heymann, S A1 - Kerndorff, A A1 - Knefel, M A1 - Jekel, M A1 - Lelonek, M A1 - Lunkenbein, T A1 - Obermaier, N A1 - Manhart, M A1 - Meurer, Maren A1 - Miclea, P-T A1 - Paul, A A1 - Richter, S A1 - Ricking, M A1 - Rohner, C A1 - Ruhl, A A1 - Sakai, Y A1 - Saravia Arzabe, C A1 - Scheid, C A1 - Schmitt, M A1 - Schnarr, M A1 - Schwertfirm, F A1 - Steinmetz, H A1 - Wander, Lukas A1 - Wiesner, Yosri A1 - Zechmeister, L T1 - RUSEKU - Repräsentative Untersuchungsstrategien für ein integratives Systemverständnis von spezifischen Einträgen von Kunststoffen in die Umwelt : Abschlussbericht N2 - Im Verbundprojekt RUSEKU wurde die Probenahme von Wasserproben entscheidend weiterentwickelt. Wichtig ist hierbei zu gewährleisten, dass genügend Merkmalsträger in jeder Probe untersucht werden. Es muss daher eine für den Probenahmeort repräsentative Beprobung hinsichtlich des Wasservolumens in Abhängigkeit der Partikelanzahl gewährleistet sein. Das Hauptaugenmerk lag im vorliegenden Projekt auf einer praxisnahen Beprobungsstrategie. Es wurden verschiedene Konzepte ausprobiert. • Grundsätzlich hat sich gezeigt, dass eine Stichprobe eine Momentaufnahme des MP-Massengehaltes zeigt. Es wird eine hohe Statistik, also eine Vielzahl an Messungen am gleichen Probenahmeort, benötigt, um eine valide Aussage über den MP-Gehalt zu machen. • Es zeigt sich, dass eine integrale Probenahme über mehrere Wochen mit dem SK routinemäßig möglich ist. Die erfassten MP-Massen sind reproduzierbar und robust. • Die DFZ ist für Stichproben geeignet. Partikel < 50 µm werden eventuell unterschätzt • Die fraktionierte Filtration kann für Stich- und Mischproben direkt im Feld genutzt werden. Fraktionen von 10 und 5 µm werden später im Labor Vakuum filtriert. Es erfolgt eine Fraktionierung der Probe mit Siebmaschenweiten von 1000, 500, 100, 50, 10 und 5 µm. • Die fraktionierte Filtration kann auch anschließend an die Beprobung mit dem SK zur Anwendung kommen. Wird die mit dem SK gewonnene Wasserprobe fraktioniert filtriert, kann neben einem MP-Gesamtgehalt auch eine Einschätzung über die Partikelgrößen gewonnen werden. • Für Wässer mit geringen Partikelzahlen wurde ein Messfiltertiegel entwickelt. Dieser hat eine Maschenweite von 6 µm. Seine Anwendung kann mögliche Verluste beim Transferieren vom Probenahmetool zum Messgefäß und mögliche Kontaminationen reduzieren. Die Optimierung der Probenahmestrategie wurde durch Modellversuche und Simulationen unterstützt. Modellversuche zum Sinkverhalten und Simulationen von MP in realen Gewässern verdeutlichten das komplexe Verhalten der Partikel. Es konnte gezeigt werden, dass Partikel ab einer bestimmten Größe (und kleiner) bei genügend starker Turbulenz sich in der Wassersäule unabhängig von ihrer Dichte verhalten und so auch MP mit kleiner Dichte (z.B. PE) in der gesamten Wassersäule zu finden sind. Es konnte mit dem TEM die Existenz von NP gezeigt werden. Ein wesentlicher Aspekt des RUSEKU Projektes war die Beprobung realer Kompartimente. Beprobt wurde neben Oberflächengewässern, das urbane Abwassersystem der Stadt Kaiserslautern, Waschmaschinenabwasser und Flaschenwasser. • In Oberflächengewässern wurde hauptsächlich PE gefunden. Je nach Probe und Gewässer konnten auch PP, PS, PET, PA, SBR und Acrylate nachgewiesen werden. • Im urbanen Abwassersystem der Stadt Kaiserslautern konnte an allen Probenahmestandorten MP nachgewiesen werden. Es wurde hauptsächlich PE, neben geringeren Mengen an PP, PS und SBR gefunden. Nach einem Regenereignis war der SBR Anteil deutlich erhöht. • Die Beprobung eines realen Wäschepostens, bestehend aus T-Shirts und Hemden mit PA/CO oder PES/CO Mischgewebe, zeigte einen PA- und PES-Austrag im Waschwasser. Der überwiegende Teil der detektierten Fasern ist aber auf Baumwolle zurückzuführen. Reine gravimetrische Messungen zur Detektion von MP führen zu einer starken Überschätzung. • In Flaschenwasser (PET-Flaschen) konnte MP detektiert werden. PET wurde nur im stillen Mineralwasser, nicht in Mineralwasser mit Kohlensäure gefunden werden. Teilweise wurde auch das MP-Material des Verschlusses im Wasser detektiert. • Für Luftproben konnte ein Aufbau zur größenselektiven Beprobung getestet werden. Neben der Probenahme hat das Projekt auch gezeigt, dass die TED-GC/MS geeignet für die MP-Detektion im Routinebetrieb ist. Die TED-GC/MS konnte weiter optimiert werden. Es wurden MP-Massen bestimmt. Im Projekt wurden erste realitätsnahe Referenzmaterialien für die MP Detektion hergestellt. Die Herstellung von realitätsnahen Polymeren in ausreichender Homogenität und Menge hat sich als große Herausforderung herausgestellt. KW - Mikroplastik KW - Probennahme KW - TED-GC/MS KW - Fraktionierte Filtration KW - Mikroplastikreferenzmaterial PY - 2022 SP - 1 EP - 201 AN - OPUS4-57800 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emmerling, Franziska T1 - In situ studies of mechanochemistry: a force of synthesis N2 - Recent results in the field of mechanisms and kinetics of mechanochemical reactions. T2 - Seminar GFZ Potsdam CY - Postdam, Germany DA - 28.03.2018 KW - In situ KW - XRD KW - Rietveld PY - 2018 AN - OPUS4-46992 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kabelitz, Anke T1 - In-situ characterisation of nucleation, growth, crystallisation and dissolution of nanoscaled iron oxides N2 - We present the synthesis of four mesoporous templated iron oxides: Ferrihydrite, Hematite, Maghemite, Magnetite/Maghemite and the influence of water on the crystallization mechanism and the kinetics. The absence of water stabilize the ferrihydrite structure. By monitoring the dissolution in situ by using a QCMB and ex situ microscopy we got details in the dissolution mechanism of ferrihydrite. T2 - Final Meeting of the CRC 1109 & Edith Flanigen Award Ceremony 2018 CY - Berlin, Germany DA - 10.10.2018 KW - Mesoporous KW - Iron oxide KW - Mechanism PY - 2018 AN - OPUS4-47010 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yusenko, Kirill T1 - BAMline 2.0 – further technical developments for a broader multipurpose hard X-ray beamline at BESSY II N2 - We show further development of our beamline in the contexst of further itermational collaboration. T2 - PACC and AfSC CY - Accra, Ghana DA - 28.01.2019 KW - Synchrotron radiation PY - 2019 AN - OPUS4-47317 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emmerling, Franziska T1 - New insights in mechanochemical processes using real-time In situ investigations N2 - Mechanochemistry is a fast and efficient method applicable for the synthesis of new organic[1], metal-organic[2], and inorganic[3] compounds. The direct monitoring of milling reactions is still challenging. The underlying reaction mechanisms remain often unclear. In the last years, have established a tandem in situ approach for investigating mechanochemical reactions using time-resolved in situ XRD coupled with Raman spectroscopy.[4] Here, we present an in situ coupling of synchrotron XRD, Raman spectroscopy, and thermography allowing the observation of mechanochemical reactions in real time.[5] Information on the crystalline, molecular, and temperature state of the materials during grinding could be collected. The chemical composition of the reaction mixture was found to be directly correlated with changes in the temperature profile of the reaction. Furthermore, the presented setup allows the detection of crystalline, amorphous, eutectic as well as liquid intermediates. The resulting deeper kinetic and thermodynamic understanding of milling processes is the key for future optimization of mechanochemical syntheses. T2 - 5th International Conference "Fundamental Bases of Mechanochemical Technologies" CY - Novosibirsk, Russia DA - 25.06.2018 KW - Mechanochemistry KW - XRD KW - Kinetic KW - Coordination polymers PY - 2018 AN - OPUS4-46994 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Akhmetova, Irina T1 - Mechanochemical synthesis of metal phosphonates N2 - The exploration of metal phosphonates chemistry has gained great interest during the last decades, because of their structural diversity. Transition metal phosphonates are promising candidates for an application as electrocatalysts in oxygen evolution reactions (OER). Here, we present the in situ investigation of mechanochemical syntheses of different manganese phosphonates by synchrotron X-ray diffraction. Nitrilotri(methylenephosphonic acid) and N,N-Bis(phosphonomethyl)glycine were chosen as ligands. The liquid-assisted milling process can be divided into three steps, including an amorphous stage. One of the products has not been obtained by classical solution chemistry before. These metal phosphonates and/or their derivatives are considered to be active in electrochemical energy conversion. The verification of their applicability is one of the topics of our resent research. T2 - Fundamental Bases of Mechanochemical Technologies CY - Novosibirsk, Russia DA - 25.06.2018 KW - Metal phosphonates KW - Mechanochemistry KW - PXRD KW - Thermography PY - 2018 AN - OPUS4-46996 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Akhmetova, Irina T1 - In situ investigation of milling reactions and structure determination of the products using X-ray diffraction N2 - Mechanochemistry is a versatile approach for green and fast synthesis of pure substances. By milling the reactants, various organic, inorganic, and metal-organic compounds can be obtained in high yields. Although mechanochemistry is widely used, the underlying mechanisms are not fully understood making mechanochemical reactions difficult to predict. Metal phosphonates are metal-organic compounds accessible by grinding. Because of their structural diversity, the exploration of the chemistry of metal phosphonates has gained considerable interest during the last decades. Transition metal phosphonates are promising candidates for an application as electrocatalysts in oxygen evolution reaction (OER). Here, we present the in situ investigation of the mechanochemical synthesis of a manganese(II)-phosphonate by synchrotron X-ray diffraction and thermography. The product has not been obtained by classical solution chemistry before and its crystal structure was determined from PXRD data. The milling process can be divided into different steps, with the product crystallization corresponding with the highest temperature rise. The activity of this metal phosphonate towards OER was measured and is presented here. T2 - International School of Crystallography - 52nd Course: Quantum Crystallography CY - Erice, Italy DA - 1.06.2018 KW - Metal phosphonates KW - Mechanochemistry KW - PXRD KW - OER KW - Thermography PY - 2018 AN - OPUS4-46998 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kabelitz, Anke T1 - A02: In situ WAXS studies on the crystallization of Al 13 keggin clusters in water N2 - Polynuclear aluminium species (Al13 keggin cluster) find application in different areas like water purification [1], contaminant transport [2], and as pilling clays with high specific surface areas[3], due to their strong binding ability to aggregates and high positive charge. In the present contribution, we report on the in situ investigation of the Al13 sulfate synthesis by synchrotron wide-angle X-ray scattering (WAXS). Al13 cluster were crystallized by precipitating hydrolyzed aluminum solutions by the addition of sodium sulfate. The measurements were performed using a custom-made acoustic levitator as sample holder. The study provides information about the intermediates during the crystallization process. From the data, a mechanism was derived indicating the influence of the crystallization process. T2 - Final Meeting of the CRC 1109 & Edith Flanigen Award Ceremony 2018 CY - Berlin, Germany DA - 10.10.2018 KW - Crystallization KW - WAXS KW - Keggin Cluster PY - 2018 AN - OPUS4-47005 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - Laboratory x-ray scattering instruments as agile test-beds towards holistic experimentation N2 - Laboratory sources offer a unique advantage compared to synchrotron sources, largely in terms of freedom of operation. This freedom from user obligations, technology and software stacks and legacy decisions make the laboratory a very flexible place to develop and explore new ideas. The unparalleled availability furthermore allows for iterative improvement of instrumentation, sample environments and measurement methodologies to maximise the quality of the data obtained. This talk will highlight the use of the laboratory as an agile test-bed and development space, by giving examples of some complete and incomplete investigations undertaken in our laboratory over the last years. Furthermore, it will introduce the concept of holistic experimentation, where the laboratory provides broad-ranging support for materials science investigations. This means that we assist in the experimental preparation, perform the measurements, correction and analysis, and follow-up with assistance in interpretation of our analyses in light of the results from other techniques applied to the investigation. T2 - Invited talk at Diamond Light Source CY - Didcot, UK DA - 22.05.2024 KW - X-ray scattering KW - Methodology development KW - Laboratory management KW - Holistic experimentation KW - Laboratory automation KW - Nanostructural analysis PY - 2024 AN - OPUS4-60582 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - Glimpses of the Future : Oh my god it’s full of metadata! N2 - In this talk, the importance of metadata is underscored by real-world examples. Metadata is essential to alleviating the reproducibility crises in science. This imples that a wide range of metadata must be collected, with a heavy emphasis on the automated collection of such metadata. This must subsequently be organized in an intelligible, archival structure, when possible with units and uncertainties. Such metadata can aid in improving the usage efficiency of instrumentation, as is demonstrated on the MOUSE instrument. This metadata can now be used to connect the various aspects of the holistic experimental procedure to gain better insights on the materials structure. A second example shows the extraction and organization of such metadata from an automated materials development platform, collected during the synthesis of 1200 samples. These metadata from the synthesis can then be linked to the results from the analysis of these samples, to find direct correlations between the synthesis parameters and the final structure of the materials. T2 - Helmholtz Incubator Summer Academy - Next Level Data Science CY - Online meeting DA - 18.09.2023 KW - Metadata KW - Lab automation KW - Data provenance KW - High-throughput KW - Correlative analysis KW - MOUSE KW - X-ray scattering KW - Robotics PY - 2023 AN - OPUS4-58463 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Smales, Glen Jacob A1 - Pauw, Brian Richard T1 - DACHS/MOFs/AutoMOFs_4/Synthesis N2 - The DACHS (Database for Automation, Characterization and Holistic Synthesis) project aims to create completely traceable experimental data, covering syntheses, measurements, analyses, and interpretations. DACHS_MOFs focuses on the synthesis and characterisation of metal-organic frameworks, across multiple, automation-assisted experimental series (AutoMOFs), with the overall goal of producing reproducible MOF samples through tracking of the synthesis parameters. DACHS_MOFs is simultaneously used to test the DACHS principles. This upload contain synthesis data from AutoMOFs_4 in HDF5 format (.h5). Each .h5 file contains detailed information on the chemical, experimenal, and synthesis parameters used during the synthesis of a single AutoMOF sample. KW - Automation KW - Procedure KW - Synthesis KW - Traceability PY - 2024 DO - https://doi.org/10.5281/zenodo.11237899 PB - Zenodo CY - Geneva AN - OPUS4-61343 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Smales, Glen Jacob A1 - Pauw, Brian Richard T1 - DACHS/MOFs/AutoMOFs_1/Synthesis N2 - The DACHS (Database for Automation, Characterization and Holistic Synthesis) project aims to create completely traceable experimental data, covering syntheses, measurements, analyses, and interpretations. DACHS_MOFs focuses on the synthesis and characterisation of metal-organic frameworks, across multiple, automation-assisted experimental series (AutoMOFs), with the overall goal of producing reproducible MOF samples through tracking of the synthesis parameters. DACHS_MOFs is simultaneously used to test the DACHS principles. This upload contain synthesis data from AutoMOFs_1 in HDF5 format (.h5). Each .h5 file contains detailed information on the chemical, experimenal, and synthesis parameters used during the synthesis of a single AutoMOF sample. KW - Synthesis KW - Automation KW - Traceability KW - Procedure PY - 2024 DO - https://doi.org/10.5281/zenodo.11236031 PB - Zenodo CY - Geneva AN - OPUS4-60243 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Pauw, Brian Richard A1 - Smales, Glen Jacob A1 - Hörmann, Anja A1 - Moeez, Abdul A1 - Breßler, Ingo T1 - BAMresearch/HDF5Translator: A Framework for translating and transforming data between HDF5 files N2 - HDF5Translator is a Python framework for translating and transforming data between HDF5 files. It supports operations like unit conversion, dimensionality adjustments, and subtree copying, making it suitable for managing and manipulating a wide range of scientific datasets. KW - Measurement data conversion KW - Data conversion KW - HDF5 KW - NeXus KW - NXsas KW - Framework KW - Python KW - Methodology PY - 2024 DO - https://doi.org/10.5281/zenodo.10927639 PB - Zenodo CY - Geneva AN - OPUS4-59797 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mehri Sofiani, F. A1 - Chaudhuri, Somsubhro A1 - Elahi, S. A. A1 - Wallaert, E. A1 - Depover, T. A1 - De Waele, W. T1 - Accelerated laboratory simulation of corrosion pit evolution in low-carbon steel using phase-field guided overpotential application N2 - This study is performed to replicate field data of pit geometry evolution in the laboratory by accelerating pit evolution through the application of relatively high overpotential on low-carbon steel. A phase-field model is used to reduce the number of trials and errors in the laboratory. The effect of overpotential on pitting corrosion is studied in low-carbon steel in the electrolyte representative of the North Sea. Based on the results obtained through the numerical model, potentiostatic polarisation tests are performed, and a comparison is made between such accelerated tests and steel coupons collected from the field. The results of this comparison suggest that the pitting corrosion acceleration mechanism effectively produces surface conditions closely resembling those of naturally pitted steel. Additionally, it enables the investigation of the electrochemical characteristics of a stable pit over long-term exposure, where direct probing is challenging. This framework strives to mitigate the excessive costs of time-consuming coupon experiments by correlating accelerated pitting corrosion in short periods of time with actual pitting corrosion observed over the long term. KW - Pitting corrosion KW - Corrosion acceleration KW - Potentiodynamic tests KW - Phase-field KW - S355 PY - 2025 DO - https://doi.org/10.1016/j.engfailanal.2025.110352 SN - 1350-6307 VL - 184 SP - 1 EP - 20 PB - Elsevier CY - Oxford AN - OPUS4-64805 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mohr, Gunther T1 - R&D insights into sustainable additive manufacturing for high-temperature applications (HTA) N2 - Im Rahmen des AM Forums Berlin 2026 wird durch diesen Vortrag ein Einblick in FuE-Aktivitäten der BAM auf dem Gebiet der additiven Fertigung für Hochtemperaturanwendungen gegeben. Es werden dabei insbesondere Aspekte der nachhaltigen Verwendung von Pulverausgangswerkstoff und der Einfluss von Sauerstoff im Pulverwerkstoff auf die Degradation resultierender mechanischer Eigenschaften von Probekörpern beleuchtet. Die präsentierten Arbeiten sind im Rahmen des Pro FIT Projektes HTA2.0 entstanden. T2 - 10. AM Forum 2026 CY - Berlin, Germany DA - 10.03.2026 KW - Additive Manufacturing KW - Sustainability KW - Powder recycling KW - Powder degradation PY - 2026 AN - OPUS4-65725 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Miliute, Aiste T1 - How experimental and computational methods allow us to design negative thermal expansion materials N2 - Combined experimental and computational methods allow a comprehensive understanding, design, and tailoring of material properties. We focus on a well-known negative thermal expansion (NTE) material, zirconium vanadate (ZrV2O7), and address its synthesis, characterisation, and computational validation of results. Experimental and computational X-ray diffraction and Raman spectroscopy data highlighted differences between phase-pure and multiphase ceramics. The total-scattering method enabled us to distinguish subtle differences in the material's structure. Based on ab initio simulated phonon data, we could interpret the Raman spectra, visualise Raman-active atomic vibrations, and gain deeper insight into the local structure. Computational models provided deeper insight and enabled further experimental improvements, while high-quality experimental data validated and improved the computational simulation strategy. T2 - CATS Special Guests III CY - Urcuqui, Ecuador DA - 06.03.2026 KW - NTE KW - Ab initio KW - PDF KW - Raman KW - XRD PY - 2026 AN - OPUS4-65714 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schaupp, Thomas A1 - Schröder, Nina A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas T1 - Hydrogen-assisted cracking in GMA welding of high-strength structural steel - A new look into this issue at narrow groove N2 - Modern arc processes, such as the modified spray arc (Mod. SA), have been developed for gas metal arc welding of high-strength structural steels with which even narrow weld seams can be welded. High-strength joints are subjected to increasingly stringent requirements in terms of welding processing and the resulting component performance. In the present work, this challenge is to be met by clarifying the influences on hydrogen-assisted cracking (HAC) in a high-strength structural steel S960QL. Adapted samples analogous to the self-restraint TEKKEN test are used and analyzed with respect to crack formation, microstructure, diffusible hydrogen concentration and residual stresses. The variation of the seam opening angle of the test seams is between 30° and 60°. To prevent HAC, the effectiveness of a dehydrogenation heat treatment (DHT) from the welding heat is investigated. As a result, the weld metals produced at reduced weld opening angle show slightly higher hydrogen concentrations on average. In addition, increased micro- as well as macro-crack formation can be observed on these weld metal samples. On all samples without DHT, cracks in the root notch occur due to HAC, which can be prevented by DHT immediately after welding. KW - High-strength structural steel KW - Gas metal arc welding KW - Diffusible hydrogen KW - Hydrogen-assisted cracking KW - TEKKEN KW - Residual stresses KW - Weld metal cracking PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-527260 DO - https://doi.org/10.3390/met11060904 VL - 11 IS - 6 SP - 1 EP - 18 PB - MDPI CY - Basel AN - OPUS4-52726 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, Hans A1 - Weidner, Steffen A1 - Scheliga, Felix T1 - Ring-Expansion Polymerization (REP) of L-lactide with cyclic Tin(II) Bisphenoxides N2 - Five new cyclic catalysts were prepared by a new synthetic method from tin(II)-2-ethyhexanoate and silylated catechols, silylated 2,2´dihydroxybiphenyl or silylated 1,1´-bisnaphthol. These catalysts were compared with regard to their usefulness as catalysts for the ring expansion polymerization (REP) of L-lactide in bulk at 160 °C, and with two different tin(IV) derivatives of 1,1´binaphthol. Best results were obtained using seven-membered cyclic tin(II)bisphenoxides, which yielded colorless cyclic poly(l-lactide)s free of racemization with weight average molecular weights (Mw) up to 305 000 g mol-1. Furthermore, these catalysts were active even at a lactide/catalyst ratio of 20 000/1. Our new results were superior to those obtained from all other previously published catalysts yielding cyclic poly(L-lactide). The seven-membered cycles also proved to be more active than tin(II) 2-ethylhexanoate with and without the addition of alcohol. KW - Lactide KW - Cyclization KW - Ring-expansion polymerization KW - Tin(II)octanoate KW - MALDI-TOF MS PY - 2019 DO - https://doi.org/10.1016/j.eurpolymj.2019.04.024 SN - 0014-3057 SN - 1873-1945 VL - 116 SP - 256 EP - 264 PB - Elsevier Ltd. AN - OPUS4-47794 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, H. R. A1 - Meyer, A. A1 - Weidner, Steffen T1 - High Tm Poly(l-lactide)s by Means of Bismuth Catalysts? N2 - One series of BiSub-catalyzed ring-opening polymerizations (ROPs) is per-formed at 160 °C for 3 days with addition of difunctional cocatalysts to find out, if poly(l-lactide) crystallizes directly from the reaction mixture. An analogous series is performed with monofunctional cocatalysts. High Tm crystal-lites (Tm > 190 °C) are obtained from all bifunctional cocatalysts, but not from all monofunctional ones. It is shown by means of SAXS measurements that the high Tm values are mainly a consequence of a transesterification–homogenization process across the lamellar surfaces resulting in thickness and smoothing of the surfaces. An unusual enthalpy-driven modification of the molecular weight distribution is found for samples that have crystallized during the polymerization. A third series of ROPs is performed at 170 °C for 2 h followed by annealing at 120 °C (2 h) to induce crystallization. Complete transformation of the resulting low Tm crystallites (Tm < 180 °C) into the high Tm crystallites by annealing at 170 °C for 1 d is not achieved, despite variation of the cocatalyst. KW - Polylactide KW - MALDI-TOF MS KW - Crystallization PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-522777 DO - https://doi.org/10.1002/macp.202100019 SN - 1022-1352 VL - 222 IS - 8 SP - 19 PB - Wiley AN - OPUS4-52277 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, H. R. A1 - Weidner, Steffen A1 - Meyer, A. T1 - About the Influence of (Non-)Solvents on the Ring Expansion Polymerization of l-Lactide and the Formation of Extended Ring Crystals N2 - Ring-expansion polymerizations (REPs) catalyzed by two cyclic tin catalysts(2-stanna-1.3-dioxa-4,5,6,7-dibenzazepine [SnBiph] and 2,2-dibutyl-2-stanna-1,3-dithiolane [DSTL) are performed at 140 °C in bulk. Small amounts (4 vol%) of chlorobenzene or other solvents are added to facilitate transesterification reactions (ring–ring equilibration) in the solid poly(l-lactide)s. In the mass range up to m/z 13 000 crystalline PLAs displaying a so-called saw-tooth pattern in the MALDI-TOF mass spectra are obtained indicating the formation of extended-ring crystals. The characteristics of extended-ring crystallites and folded-ring crystallites are discussed. Furthermore, extremely high melting temperatures (Tm’s up to 201.2 °C) and melting enthalpies (𝚫Hm’s up to 106 J g−1)) are found confirming that 𝚫Hmmax, the 𝚫Hm of a perfect crystal, is around or above 115 J g−1 in contrast to literature data. KW - Polylactide KW - MALDI-TOF MS KW - Ring-expansion polymerization KW - Crystals PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-565038 DO - https://doi.org/10.1002/macp.202200385 SN - 1022-1352 SP - 1 EP - 8 PB - Wiley VHC-Verlag AN - OPUS4-56503 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weidner, Steffen A1 - Kricheldorf, H. R. T1 - SnOct2-catalyzed ROPs of L-lactide initiated by acidic OH- compounds: Switching from ROP to polycondensation and cyclization N2 - Ring-opening polymerizations (ROPs) of L-lactide are performed in bulk at 130°C with tin(II) 2-ethylhexanoate as catalyst and various phenols of differentacidity as initiators. Crystalline polylactides having phenyl ester end groups are isolated, which are almost free of cyclics. The dispersities and molecular weights are higher than those obtained from alcohol-initiated ROPs under identical conditions. Polymerizations at 160°C yield higher molecular weights than expected from the monomer/initiator ratio and a considerable fraction of cycles. The fraction of cycles increases with higher reactivity of the ester end group indicating that the cycles are formed by end-to-end cyclization. KW - Polylactide KW - MALDI-TOF MS KW - Polymerization PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-540250 DO - https://doi.org/10.1002/pol.20210823 SN - 2642-4150 VL - 60 IS - 5 SP - 785 EP - 793 PB - Wiley AN - OPUS4-54025 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Musl, O. A1 - Sulaeva, I. A1 - Sumerskii, I. A1 - Mahler, A.K. A1 - Rosenau, T. A1 - Falkenhagen, Jana A1 - Potthast, A. T1 - Mapping of the Hydrophobic Composition of Lignosulfonates N2 - Lignosulfonates are industrial biorefinery products that are characterized by significant variability and heterogeneity in their structural composition. Typically, they exhibit high dispersities in molar mass (molar mass distribution-MMD) and in functionalities (functionality-type distribution - FTD), which crucially affect their material usage. In terms of FTD, state-of-the-art Lignin analytics still rely mainly on the determination of functional group contents, which are statistical averages with limited explanatory power. In contrast, our online hydrophobic interaction chromatography−size-exclusion chromatography 2D-LC approach combines the determination of both MMD and FTD in a single measurement to provide a comprehensive picture of the characteristic composition of industrial lignosulfonates information hitherto inaccessible by state-of-the-art lignin analytics. In this way, the complex inter - relationships between these two important structural parameters can be studied in an unprecedented manner. In this study, we reveal the considerable differences in terms of hydrophobic composition and its dispersity present in a range of different industrial lignosulfonates - data desperately needed in tailoring and refining of lignosulfonate composition for material usage. KW - Lignosulfonates KW - Amphiphilicity KW - Hydrophobic interaction chromatography KW - Two-dimensional chromatography (2D-LC) KW - Charge-to-size-ratio PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-538612 DO - https://doi.org/10.1021/acssuschemeng.1c06469 VL - 9 IS - 49 SP - 16786 EP - 16795 PB - ASC Publications AN - OPUS4-53861 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, H. R. A1 - Weidner, Steffen A1 - Meyer, A. T1 - Poly(L-lactide): Optimization of Melting Temperature and Melting Enthalpy N2 - Twice recrystallized L-lactide was polymerized with a dozen of different tin or bismuth catalysts in bulk at 160°C for 24 h and was annealed at 150°C afterwards. In two cases Tm values above 197.0°C were obtained. The parameters causing a scattering of the DSC data were studied and discussed. The samples prepared with SnCl2, 2,2-dibutyl-2-stanna-1,3-ditholane (DSTL) or cyclic tin(II) bisphenyldioxide (SnBiph) were subject to annealing programs with variation of time and temperatures, revealing that the Tm´s did not increase. However, an increase of Hm was achieved with maximum values in the range of 93-96 J g-1 corresponding to crystallinities off around 90%. Further studies were performed with once recrystallized L-lactide. Again, those samples directly crystallized from the polymerization process showed the highest Tm values. These data were compared with the equilibrium Tm0 and Hm0 data calculated by several research groups for perfect crystallites. A Tm0 of 213+/-2°C and a Hm0 of 106 J g-1 show the best agreement with the experimental data. The consequences of annealing for the thickness growth of crystallites are discussed on the basis of SAXS measurements. Finally, a comparison of cyclic and linear poly L-lactide)s is discussed. KW - Polylactide KW - MALDI-TOF MS KW - Transesterification PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-538656 DO - https://doi.org/10.1039/D1MA00957E SP - 1 EP - 10 PB - Royal Society for Chemistry AN - OPUS4-53865 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fink, Friedrich A1 - Emmerling, Franziska A1 - Falkenhagen, Jana T1 - Identification and Classification of Technical Lignins by means of Principle Component Analysis and k-Nearest Neighbor Algorithm N2 - The characterization of technical lignins is a key step for the efficient use and processing of this material into valuable chemicals and for quality control. In this study 31 lignin samples were prepared from different biomass sources (hardwood, softwood, straw, grass) and different pulping processes (sulfite, Kraft, organosolv). Each lignin was analysed by attenuated total reflectance Fourier transform infrared (ATR-FT-IR) spectroscopy. Statistical analysis of the ATR-FT-IR spectra by means of principal component analysis (PCA) showed significant differences between the lignins. Hence, the samples can be separated by PCA according to the original biomass. The differences observed in the ATR-FT-IR spectra result primarily from the relative ratios of the p-hydroxyphenyl, guaiacyl and syringyl units. Only limited influence of the pulping process is reflected by the spectral data. The spectra do not differ between samples processed by Kraft or organosolv processes. Lignosulfonates are clearly distinguishable by ATR-FT-IR from the other samples. For the classification a model was created using the k-nearest neighbor (k NN) algorithm. Different data pretreatment steps were compared for k=1…20. For validation purposes, a 5-fold cross-validation was chosen and the different quality criteria Accuracy (Acc), Error Rate (Err), Sensitivity (TPR) and specificity (TNR) were introduced. The optimized model for k=4 gives values for Acc = 98.9 %, Err = 1.1 %, TPR = 99.2 % and TNR = 99.6 %. KW - Classification KW - PCA KW - K-nearest neighbor KW - FT-IR KW - Technical lignin PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-533855 DO - https://doi.org/10.1002/cmtd.202100028 VL - 1 IS - 8 SP - 350 EP - 396 PB - Wiley-VCH GmbH AN - OPUS4-53385 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, H. R. A1 - Weidner, Steffen A1 - Meyer, A. T1 - High Tm linear poly(L-lactide)s prepared via alcohol-initiated ROPs of L-lactide N2 - Alcohol-initiated ROPs of L-lactide were performed in bulk at 160 °C for 72 h with variation of the catalyst or with variation of the initiator (aliphatic alcohols). Spontaneous crystallization was only observed when cyclic Sn(II) compounds were used as a catalyst. Regardless of initiator, high melting crystallites with melting temperatures (Tm) of 189–193 °C were obtained in almost all experiments with Sn(II) 2,2′-dioxybiphenyl (SnBiph) as catalyst, even when the time was shortened to 24 h. These HTm poly(lactide)s represent the thermodynamically most stable form of poly(L-lactide). Regardless of the reaction conditions, such high melting crystallites were never obtained when Sn(II) 2-ethylhexanoate (SnOct2) was used as catalyst. SAXS measurements evidenced that formation of HTm poly(L-lactide) involves growth of the crystallite thickness, but chemical modification of the crystallite surface (smoothing) seems to be of greater importance. A hypothesis, why the “surface smoothing” is more effective for crystallites of linear chains than for crystallites composed of cycles is discussed. KW - Polylactide KW - MALDI-TOF MS KW - Ring-opening polymerization PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-524330 DO - https://doi.org/10.1039/d1ra01990b VL - 11 IS - 23 SP - 14093 EP - 14102 PB - Royal Society of Chemistry AN - OPUS4-52433 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, H. R. A1 - Weidner, Steffen T1 - ROP of L-lactide and ε-caprolactone catalyzed by tin(ii) andtin(iv) acetates–switching from COOH terminated linear chains to cycles N2 - The catalytic potential of tin(II)acetate, tin(IV)acetate, dibutyltin-bis-acetate and dioctyl tin-bis-acetate was compared based on polymerizations of L-lactide conducted in bulk at 160 or 130°C. With SnAc2 low-Lac/Cat ratios (15/1–50/1) were studied and linear chains having one acetate and one carboxyl end group almost free of cyclics were obtained. Higher monomer/catalyst ratios and lower temperatures favored formation of cycles that reached weight average molecular weights (Mw's) between 100,000 and 2,500,000. SnAc4 yielded mixtures of cycles and linear species under all reaction conditions. Dibutyltin- and dioctyl tin bis-acetate yielded cyclic polylactides under most reaction conditions with Mw's in the range of 20,000–80,000. Ring-opening polymerizations performed with ε-caprolactone showed similar trends, but the formation of COOH-terminated linear chains was significantly more favored compared to analogous experiments with lactide. The reactivity of the acetate catalysts decreased in the following order: SnAc2> SnAc4>Bu2SnAc2~Oct2SnAc2 KW - Polylactide KW - MALDI-TOF MS KW - Catalyst KW - Ring-opening polymerization KW - Tin acetates PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-521923 DO - https://doi.org/10.1002/pol.20200866 VL - 59 IS - 5 SP - 439 EP - 450 PB - Wiley Online Library AN - OPUS4-52192 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, H. R. A1 - Scheliga, F. A1 - Weidner, Steffen T1 - What does conversion mean in polymer science? N2 - The definition of the term “conversion” is discussed for a variety of polymer syntheses. It is demonstrated that in contrast to organic and inorganic chemistry several different definitions are needed in polymer science. The influence of increasing conversion on structure and topology of homo- and Copolymers is illustrated. Chain-growth polymerizations, such as radical polymerization or living anionic polymerizations of vinyl monomers, condensative chain polymerization, two and three-dimensional step-growth polymerizations, ring–ring or chain–chain equilibration and chemical modification of polymers are considered. KW - Polymers KW - Polymerization KW - Conversion KW - Polycondensation PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-523597 DO - https://doi.org/10.1002/macp.202100010 VL - 222 IS - 8 SP - 10 PB - Wiley VCH AN - OPUS4-52359 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, H. R. A1 - Weidner, Steffen A1 - Falkenhagen, Jana T1 - The role of transesterifications in reversible polycondensations and a reinvestigation of the Jacobson-Beckmann-Stockmayer experiments N2 - The polycondensations of adipic acid and 1,10-decanediol catalyzed by toluene sulfonic acid (TSA) were reinvestigated using MALDI TOF mass spectrometry and NMR spectroscopy. Unexpected reactions of TSA were detected along with incomplete conversion of the monomers. Furthermore, transesterification reactions of end-capped poly(1,10-decanediol adipate) and end-capped poly(ε-caprolactone) catalyzed by TSA were studied. Despite the quite different (ionic) reaction mechanisms, it was found that for polycondensations performed in bulk intermolecular transesterification is more efficient than the intramolecular “back-biting”; this scenario was not considered in the Jacobson–Stockmayer theory of reversible polycondensations. These results also confirm that the Jacobson–Stockmayer explanation of reversible polycondensations solely on the basis of ring chain equilibration is not only devoid of any experimental evidence, but also in contradiction to the results elaborated in this work. KW - Polylactide KW - MALDI-TOF MS KW - Polycondensation PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-543402 DO - https://doi.org/10.1039/d1py01679b SN - 1759-9962 SP - 1 EP - 9 PB - RSC Publ. CY - Cambridge AN - OPUS4-54340 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, H. R. A1 - Weidner, Steffen A1 - Scheliga, F. T1 - Ring-Expansion Polymerization of 𝝐-Caprolactone, Glycolide, and l-lactide with a Spirocyclic Tin(IV) Catalyst Derived from or 2,2′-Dihydroxy-1,1′-Binaphthyl – New Results and a Revision N2 - In contrast to other cyclic tin bisphenoxides, polymerizations of glycolide and l-lactide with the spirocyclic tin(IV) bis-1,1′-bisnapthoxide yield linear chains having a 1,1′-bisnapthol end group and no cycles. In the case of l-lactide, LA/Cat ratio and temperature are varied and at 160 °C or below, all polylactides mainly consist of even-numbered chains. A total predominance of even-numbered chains is also found for homopolymerization of glycolide, or the copolymerization of glycolide and l-lactide, when conducted <120 °C. Linear chains having a bisnaphthol end group are again the main reaction products of ring-expansion polymerizations (REP) of 𝝐-caprolactone, but above 150 °C cycles are also formed. KW - Polylactide KW - MALDI-TOF MS KW - Polymerization PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-541931 DO - https://doi.org/10.1002/macp.202100308 VL - 222 IS - 24 SP - 1 EP - 10 PB - Wiley VCH GmbH AN - OPUS4-54193 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chandna, Sanjam A1 - Povolotsky, Tatyana L. A1 - Nie, Chuanxiong A1 - Schwartz, Sophia A1 - Wedepohl, Stefanie A1 - Quaas, Elisa A1 - Ludwig, Kai A1 - Boyakova, Yulia A1 - Bhatia, Sumati A1 - Meyer, Klas A1 - Falkenhagen, Jana A1 - Haag, Rainer A1 - Block, Stephan T1 - Lignin-Based Mucus-Mimicking Antiviral Hydrogels with Enzyme Stability and Tunable Porosity N2 - Mucus is a complex hydrogel that acts as a defensive and protective barrier in various parts of the human body. Therise in the level of viral infections has underscored the importance of advancing research into mucus-mimicking hydrogels for theefficient design of antiviral agents. Herein, we demonstrate the gram-scale synthesis of biocompatible, lignin-based virus-bindinginhibitors that reduce waste and ensure long-term availability. The lignin-based inhibitors are equipped with sulfate moieties, whichare known binding partners for many viruses, including SARS-CoV-2 and herpes viruses. In addition, cross-linking the synthesizedinhibitors yielded hydrogels that mimicked native mucus concerning surface functionality and rheology. The degree of sulfationexhibits a very strong impact on the mesh size distribution of the hydrogels, which provides a new means to fine-tune the steric andelectrostatic contributions of the virus−hydrogel interaction. This feature strongly impacts the sequestration capability of the lignin-based hydrogels, which is demonstrated by infection inhibition assays involving human herpes simplex virus 1, influenza A viruses,and the bacterium Escherichia coli (E. coli). These measurements showed a reduction in plaque-forming units (HSV-1) and colony-forming units (E. coli) by more than 4 orders of magnitude, indicating the potent inhibition by the lignin-based hydrogels KW - Lignin functionalization KW - Mucus-mimicking hydrogels PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-625301 DO - https://doi.org/10.1021/acsami.4c18519 SP - 1 EP - 14 PB - American Chemical Society (ACS) CY - USA AN - OPUS4-62530 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Falkenhagen, Jana A1 - Dalgic, Mete-Sungur A1 - Weidner, Steffen T1 - Quantitative MALDI-TOF Mass Spectrometry of Star-Shaped Polylactides Based on Chromatographic Hyphenation N2 - The end groups of three- and four-arm star-shaped polylactides (PLA) with trimethylolpropane and pentaerythritol core structures were functionalized with acetic acid. Reaction products with different degrees of functionalization were analyzed by matrix-assisted laser desorption/ionization time-of-flight (MALDI-TOF) mass spectrometry. Additional gradient elution liquid adsorption chromatography (GELAC) measurements were performed to determine the degree of functionalization. This technique enabled clear separation and sufficient quantification of the formed species. These chromatographic data could be used inversely to quantify mass spectrometric results, which are usually biased by the unknown ionization probabilities of different polymer end group structures. Our results showed that, in this particular case, the peak intensity in the MALDITOF mass spectra can be used to semiquantitatively determine the degree of functionalization in incompletely functionalized multiarm PLA. KW - Polylactides KW - MALDI-TOF-MS KW - Gradient elution liquid adsorption chromatography PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-625292 DO - https://doi.org/10.1021/jasms.4c00491 SN - 1879-1123 SP - 1 EP - 9 PB - American Chemical Society (ACS) AN - OPUS4-62529 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, Hans R. A1 - Weidner, Steffen A1 - Scheliga, Felix T1 - Polycondensation of L-lactic acid: a deeper look into solid state polycondensation N2 - L-Lactic acid (LA) was condensed in the presence of SnCl2 or 4-toluenesulfonic acid (TSA) at 140 °C, and chain growth without cyclization was observed. In addition, poly(L-lactic acid)s (PLAs) with a degree of polymerization (DP) of 25, 50 or 100 were prepared by water-initiated ring-opening polymerization (ROP). These PLAs were annealed in the solid state at 140 °C and 160 °C in the presence of tin(II) 2-ethylhexanoate (SnOct2, SnCl2 or TSA). The changes in the molar mass distribution and in the topology were characterized by means of matrix-assisted laser desorption/ionization time-of-flight (MALDI-TOF) mass spectrometry and size exclusion chromatography (SEC). With increasing time, fewer side reactions caused higher molar masses and increasing fractions of cyclic polylactides (cPLA) were obtained. Their “saw tooth” pattern in the MALDI-TOF mass spectra indicated the formation of extended ring crystallites in the solid state. TSA was the most active catalyst and caused fewer side reactions than SnCl2, which was the least reactive catalyst. Acetylation of the CH-OH end groups hindered polycondensation and prevented the formation of cPLAs. Reaction mechanisms will be discussed. KW - MALDI-TOF MS KW - Polycondensation KW - Polylaktide KW - Solid state PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-625271 DO - https://doi.org/10.1039/d4py01191k SN - 1759-9962 SP - 1 EP - 9 PB - Royal Society of Chemistry (RSC) AN - OPUS4-62527 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, H. A1 - Weidner, Steffen A1 - Meyer, A. T1 - About alcohol-initiated polymerization of glycolide and separate crystallization of cyclic and linear polyglycolides N2 - Alcohol-initiated polymerizations of glycolide (GL) catalyzed by tin(II) 2-ethylhexanoate (SnOct2) were carried out in bulk with variation of GA/In ratio, temperature and time. Due to a rather strong competition of cyclization polyglycolide (PGA) free of cycles were never obtained. When the cyclic catalysts 2,2-dibutal-2-stanna − 1,3-dithiolane (DSTL) or 2-stanna 1,3-dioxo-4,5,6,7 bibenzepane (SnBiph) were used in combination with 1,4-butanediol the influence of cyclization was even stronger. Furthermore, the degrees of polymerization were higher than the GA/alcohol ratio due to rapid polycondensation in the solid state. At 160 °C or below, the matrixassisted laser desorption/ionization time-of-flight (MALDI-TOF) mass spectra indicated separate crystallization of low molar mass cyclic and linear PGAs from the same reaction mixture (also observed for poly(L-lactide)s). KW - MALDI TOF MS KW - Polyglycolide KW - Ring opening polymerization KW - Cyclization KW - Crystallization PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-607282 DO - https://doi.org/10.1016/j.polymer.2024.127440 SN - 0032-3861 VL - 309 SP - 1 EP - 9 PB - Elsevier Ltd. AN - OPUS4-60728 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, H. R. A1 - Weidner, Steffen T1 - Syntheses of cyclic polylactides and the problem of catenane formation N2 - Cyclic poly(L-lactide)s (PLAs) were prepared in bulk either by ring-expansion polymerization (REP) or by ring-opening polymerization (ROP) with simultaneous polycondensation (ROPPOC). In contrast to REP the latter method involves formation of linear chains and thus, may involve formation of polydisperse catenanes that affect crystallization. The reprecipitated PLAs were annealed at 120 °C and compared with regard to melting temperature (Tm) and melting enthalpy (ΔHm). For similar molar masses the PLAs prepared by REP and ROPPOC had almost identical Tm's and crystallinities. Furthermore, the influence of REP and ROPPOC catalysts on the morphology of the virgin reaction products was compared. KW - MALDI-TOF MS KW - Catenane KW - Polylactide PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-625061 DO - https://doi.org/10.1039/d4ra08683j VL - 15 IS - 5 SP - 3686 EP - 3692 PB - RSC AN - OPUS4-62506 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weidner, Steffen A1 - Kricheldorf, H.R. A1 - Scheliga, F. T1 - Cyclization and dispersity of poly(alkylene isophthalate)s N2 - Poly(alkylene isophthalate)s were prepared by different methods, either in solution or in bulk. The SEC measurements were evaluated in such a way that all oligomers were included. In solution (monomer conc. 0.1–0.7 mol/L) large fractions of rings were formed and high dispersities (up to 12) were obtained, which disagree with theoretical predictions. Polycondensations in bulk did neither generate cyclics by 'back-biting' nor by end-to-end cyclization, when the maximum temperature was limited to 210 °C. The dispersities of these perfectly linear polyesters were again higher than the theoretical values. Regardless of the synthetic method monomeric cycles were never observed. Furthermore, SEC measurements performed in tetrahydrofuran and in chloroform and SEC measurements performed in three different institutes were compared. Finally, SEC measurements of five samples were performed with universal calibration and a correction factor of 0.71 ± 0.02 was found for normal calibration with polystyrene. KW - Cyclization KW - Polycondensation KW - Polyesters KW - Size exclusion chromatography KW - Cyclics KW - Dispersity KW - SEC KW - Universal calibration KW - MALDI mass spectrometry PY - 2016 DO - https://doi.org/10.1002/pola.27892 SN - 0360-6376 SN - 0887-624X VL - 54 IS - 1 SP - 197 EP - 208 PB - Wiley CY - Hoboken, NJ AN - OPUS4-33731 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Grabicki, N. A1 - Nguyen, K. T. G. A1 - Weidner, Steffen A1 - Dumele, O. T1 - Confined Spaces in [n]Cyclo-2,7-pyrenylenes N2 - A set of strained aromatic macrocycles based on [n]cyclo2,7-(4,5,9,10-tetrahydro)pyrenylenes is presented with size dependent photophysical properties. The K-region of pyrene was functionalized with ethylene glycol groups to decorate the outer rim and thereby confine the space inside the macrocycle. This confined space is especially pronounced for n = 5, which leads to an internal binding of up to 8.0×104 M–1 between the ether-decorated [5]cyclo-2,7-pyrenylene and shape complementary crown ether–cation complexes. Both, the ether-decorated [n]cyclo-pyrenylenes as well as one of their host–guest complexes have been structurally characterized by single crystal X-ray analysis. In combination with computational methods the structural and thermodynamic reasons for the exceptionally strong binding have been elucidated. The presented rim confinement strategy makes cycloparaphenylenes an attractive supramolecular host family with a favorable, size-independent read-out signature and binding capabilities extending beyond fullerene guests. KW - Cycloparaphenylenes KW - Host–guest systems KW - Macrocycles KW - Molecular recognition KW - Supramolecular chemistry PY - 2021 DO - https://doi.org/10.1002/anie.202102809 SN - 1433-7851 VL - 60 IS - 27 SP - 1 EP - 7 PB - Wiley VCH AN - OPUS4-52517 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Falkenhagen, Jana T1 - Polymer characterisation by multidimensional techniques with focus on LC - MALDI/ESI-TOF-MS N2 - Since the first LC/ ESI-MS experiment of the Nobel prize winner John B. Fenn in 1984, the coupling of liquid chromatographic to mass spectrometric techniques gained a continuous rapid development. The lecture will give a general survey of different LC separation techniques as size exclusion chromatography (SEC), liquid adsorption chromatography (LAC), liquid chromatography at critical conditions (LCCC) and gradient elution liquid chromatography (GELC) combined with Matrix assisted Laser Desorption Ionization (MALDI) respectively Electrospray Ionization (ESI) Time of Flight (TOF) mass spectrometry. Often the deficiencies of stand-alone methods can be bridged. LC, blind to structural information needs mass spectrometry as one of the most powerful detectors able to give detailed information on e.g. the repeat units, functionalization or copolymer composition of the chromatographic separated constituents. A separation prior to MS reduces the polydispersity which is one of the reasons for failing of MS. Also problems with different ionization probabilities in complex mixtures can partly be overcame. On the basis of different examples on- and offline coupling principles will be compared and the pros and cons of both mass spectrometric techniques will be discussed. Recently, MALDI imaging techniques in coupling with chromatography have become interesting e.g. for visualization of copolymer composition. T2 - International Symposium GPC/SEC and Related Techniques CY - Amsterdam, The Netherlands DA - 26.09.2016 KW - Polymers KW - Liquid chromatography KW - MALDI-TOF-MS KW - ESI-TOF-MS PY - 2016 AN - OPUS4-37629 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lauer, Franziska A1 - Seifert, Stephan A1 - Kneipp, Janina A1 - Weidner, Steffen T1 - Simplifying the preparation of pollen grains for MALDI-TOF MS classification N2 - Matrix-assisted laser desorption ionization time of flight mass spectrometry (MALDI-TOF MS) is a well-implemented analytical technique for the investigation of complex biological samples. In MS, the sample preparation strategy is decisive for the success of the measurements. Here, sample preparation processes and target materials for the investigation of different pollen grains are compared. A reduced and optimized sample preparation process prior to MALDI-TOF measurement is presented using conductive carbon tape as target. The application of conductive tape yields in enhanced absolute signal intensities and mass spectral pattern information, which leads to a clear separation in subsequent pattern analysis. The results will be used to improve the taxonomic differentiation and identification, and might be useful for the development of a simple routine method to identify pollen based on mass spectrometry. KW - MALDI KW - Conductive carbon tape KW - Pollen KW - Sample pretreatment KW - Principal component analysis PY - 2017 DO - https://doi.org/10.3390/ijms18030543 SN - 1422-0067 SN - 1661-6596 VL - 18 IS - 3 SP - 543-1 EP - 543-11 PB - MDPI AN - OPUS4-41733 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lahcini, M. A1 - Weidner, Steffen A1 - Oumayama, J. A1 - Scheliga, F. A1 - Kricheldorf, H. R. T1 - Unsaturated Copolyesters of Lactide N2 - Four classes of unsaturated copolyesters of L-lactide were prepared either from isosorbide or bis(hydroxymethyl)tricyclodecane in combination with fumaric acid or from 1,4-butenediol or 1,4- butynediol with terephthalic acid. All syntheses were performed in such a way that lactide was oligomerized with a diol as the initiator and the resulting oligomers were polycondensed with a dicarboxylic acid dichloride either in a one-pot synthesis or in a two-step procedure. For most copolyesters the SEC measurements gave weight average molecular weights in the range of 30–60 kg mol⁻1 and dispersities in the range of 4.2–6.2. The MALDI-TOF mass spectra displayed a high content of cycles and indicated an irreversible kinetic course of all polycondensations. Glass-transition temperatures (Tg) above 90 °C were only found for two copolyesters of isosorbide. Addition of bromine to copolyesters of 1,4-butenediol yielded flame retarding biodegradable polymers. KW - Copolyester KW - MALDI-TOF MS KW - SEC KW - Lactide PY - 2016 DO - https://doi.org/10.1039/c6ra16008e VL - 2016/6 IS - 96 SP - 93496 EP - 93504 PB - Royal Society of Chemistry AN - OPUS4-37913 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, H. R. A1 - Weidner, Steffen A1 - Scheliga, F. T1 - Cyclic Polylactides via Simultaneous Ring-Opening Polymerization and Polycondensation Catalyzed by Dibutyltin Mercaptides N2 - L-Lactide is polymerized in bulk at 160 8C either with dibutyltin bis(benzylmercaptide) (SnSBzl), dibutyltin bis(benzothiazole 2-mercaptide) (SnMBT), or with dibutyltin bis(pentafluorothiophenolate) (SnSPF) as catalysts. SnSBzl yields linear polylactides having benzylthio-ester end groups in addition to cyclic polylactides, whereas SnMBT and SnSPF mainly or exclusively yield cyclic polylactides. This finding, together with model reactions, indicates that the SnS catalysts promote a combined ring-opening polymerization and polycondensation process including end-to-end cyclization. SnMBT caused slight racemization (3%–5%), when used at 160 8C. With SnSPF optically pure cyclic poly(L-lactide)s with high-molecular weights can be prepared at 160 8C. KW - Cyclopolymerization KW - Catalysts KW - MALDI-TOF MS KW - Polyester KW - Ring-opening polymerization PY - 2017 DO - https://doi.org/10.1002/pola.28762 VL - 55 IS - 22 SP - 3767 EP - 3775 PB - Wiley Periodicals AN - OPUS4-42600 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Musl, O. T1 - Mapping the Hydrophobic Composition of Lignosulfonates with 2D HIC-SEC aq. Liquid Chromatography N2 - 2D-LC provides in-depth information on the complex composition of lignosulfonates – information hitherto inaccessible by state-of-the-art lignin analytics. Analysis of 12 industrial lignosulfonates revealed considerable differences in their composition and functional dispersity - properties that are crucial for lignosulfonate usage T2 - Sustainable Materials Research Summit 2022, S.M.A.R.T CY - Vancouver, Canada DA - 07.08.2022 KW - Lignosulfonate KW - Lignin KW - Amphiphilicity KW - Hydrophobic interaction KW - Chromatography (HIC) KW - Size-exclusion chromatography (SEC) KW - Functionality type distribution KW - Two-dimensional liquid chromatography (2D-LC) KW - Molar mass distribution PY - 2022 AN - OPUS4-55510 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weidner, Steffen A1 - Meyer, A. A1 - Falkenhagen, Jana A1 - Kricheldorf, H. R. T1 - SnOct2-catalyzed and alcohol-initiated ROPs of L-lactide – About the influence of initiators on chemical reactions in the melt and the solid state N2 - SnOct2 (Sn(II) 2-ethylhexanoate) catalyzed ROPs of L-lactide were performed in bulk with eight different alcohols as initiators. The time was varied between 1 h and 24 h for all initiators. For two initiators the temperature was also lowered to 115 ◦C. Even-numbered chains were predominantly formed in all polymerizations at short times, but the rate of transesterification (e.g. even/odd equilibration) and the molecular weight distribution were found to depend significantly on the nature of the initiator. Observed transesterification reactions also continued in solid poly (L-lactide), and with the most active initiator, almost total equilibration was achieved even at 130 ◦C. This means that all chains including those of the crystallites were involved in transesterification reactions proceeding across the flat surfaces of the crystallites. The more or less equilibrated crystalline polylactides were characterized by DSC and SAXS measurements with regard to their melting temperature (Tm), crystallinity and crystal thickness. KW - Polylactide KW - MALDI-TOF MS KW - Crystallization KW - Catalysts KW - SAXS PY - 2021 DO - https://doi.org/10.1016/j.eurpolymj.2021.110508 VL - 153 SP - 110508 PB - Elsevier Ltd. AN - OPUS4-52633 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meyer, A. A1 - Kricheldorf, H. R. A1 - Weidner, Steffen T1 - ROPs of L-lactide catalyzed by neat Tin(II)2-ethylhexanoate - Influence of the reaction conditions on Tm and ΔHm N2 - L-Lactide was polymerized by means of neat SnOct2 with variation of LA/Cat ratio, temperature and time. The resulting cyclic polylactides crystallized spontaneously at 160 °C or below, but needed nucleation via mechanical stress at 165 or 170 °C. All the crystalline polylactides obtained directly from ROP above 120 °C had melting temperatures (Tm) above 189 °C (up to 194.5 °C). SnOct2 also enabled transformation of low Tm poly(L-lactide)s (Tm <180 °C) into the high Tm m1odification by annealing, due to the impact of transesterification reactions in the interphase between the crystallites. The influence of crystallization temperature and annealing time on the crystal thickness was studied via SAXS measurements. A comparison with the crystallization and annealing experiments reported by Pennings and coworkers and Tsuji and Ikada is discussed, and a satisfactory agreement has been found, because those authors also studied polyLA samples containing SnOct2 in its active form. It is also demonstrated in this work that the high Tm modification cannot be obtained when the catalyst is removed or poisoned as it is true for commercial polylactides. KW - Polylactide KW - MALDI-TOF MS KW - Crystallization PY - 2021 DO - https://doi.org/10.1016/j.polymer.2021.124122 SN - 0032-3861 VL - 231 SP - 1 EP - 10 PB - Elsevier CY - Oxford AN - OPUS4-53194 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Baumann, Maria A1 - Falkenhagen, Jana A1 - Weidner, Steffen A1 - Wold, C. A1 - Uliyanchenko, E. T1 - Characterization of copolymers of polycarbonate and polydimethylsiloxane by 2D chromatographic separation, MALDI-TOF mass spectrometry, and FTIR spectroscopy N2 - The structure and composition of polycarbonate polydimethylsiloxane copolymer (PC-co-PDMS) was investigated by applying various analytical approaches including chromatographic separation methods, spectrometric, and spectroscopic detection techniques. In particular, size exclusion chromatography (SEC) and liquid adsorption chromatography operating at different conditions (e.g. using gradient solvent systems) were used to achieve separations according to molar mass and functionality distribution. The coupling of both techniques resulted in fingerprint two-dimensional plots, which could be used to easily compare different copolymer batches. Matrix-assisted laser desorption/ionization-time-of-flight (MALDI-TOF) mass spectrometry was applied for structural investigations. The different ionization behavior of both comonomers, however, strongly limited the applicability of this technique. In contrast to that, Fourier-transform Infrared (FTIR) spectroscopy could be used to quantify the amount of PDMS in the copolymer at different points in the chromatogram. The resulting methodology was capable of distinguishing PC-co-PDMS copolymer from PC homopolymer chains present in the material. KW - FTIR KW - Liquid chromatography KW - Mass spectrometry KW - Gradient elution KW - Polycarbonate-co-dimethylsiloxane copolymer PY - 2020 DO - https://doi.org/10.1080/1023666X.2020.1820170 VL - 25 IS - 7 SP - 1 EP - 12 PB - Taylor & Francis AN - OPUS4-51369 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weidner, Steffen A1 - Kricheldorf, H. R. T1 - Spirocyclic bisphenoxides of Ge, Zr, and Sn as catalysts for ring-expansion polymerizations of L- and meso-lactide N2 - Spirocyclic phenoxides of germanium, zirconium, and tin were prepared from 2,20-dihydroxybiphenyl and 2,20-dihydroxy-1,10-binaphthyl. Ring-expansion polymerizations of L-lactide are mainly studied at 160 or 180 °C. The reactivity of the catalysts increases in the order: Zr < Ge < Sn. Regardless of catalyst, the weight-average molecular weights (Mw) never exceed 50,000 g mol−1. The resulting poly(L-lactide)s are optically pure and have a cyclic architecture. Decreasing temperature and time favor Formation of even-numbered cycles, and at 102 ° cyclics, almost free of odd-numbered rings are obtained. Analogous polymerizations of meso-lactide give similar results >120 °C, but different results at 100 or 80 °C. Surprisingly, bell-shaped narrow molecular weight distributions are obtained <140 °C, resembling the pattern of living polymerizations found for alcohol-initiated polymerizations. An unusual transesterification mechanism yielding narrow distributions of odd-numbered cycles is discovered too. KW - Cyclization KW - Polylactides KW - MALDI-TOF MS KW - Ring-opening polymerization KW - Spirocyclic PY - 2018 DO - https://doi.org/10.1002/pola.29259 SN - 0887-624X SN - 1099-0518 VL - 56 IS - 24 SP - 2730 EP - 2738 PB - Wiley Periodicals AN - OPUS4-46498 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Geburtig, Anja A1 - Wachtendorf, Volker A1 - Falkenhagen, Jana T1 - Combined impact of UV radiation and nitric acid (HNO3) on HDPE jerrycans – comparison of outdoor and lab test N2 - A damaging action of HNO3-55% only occurs in combination with its decomposition into nitrous gases, which can be caused by UV radiation. In a laboratory test, transparent HDPE jerrycans have been exposed to both UV radiation and 55 wt-% nitric acid solution at (41 ± 2)°C, for up to 20 days. For comparison, UV radiant exposure (21 days) and nitric acid exposure (up to 6 weeks) were performed separately, at nearly equal temperatures. The respective damages are compared with FTIR spectroscopy in ATR and HT-gel permeation chromatography (GPC) on a molecular level and with hydraulic internal pressure testing as a component test. For the used jerrycans, relevant oxidation can only be found after the combined exposure. The gradual increase in oxidative damage shows the good reproducibility of the lab exposure. The decomposition of nitric acid into nitrous gases by UV radiation – as well as the jerrycan oxidation – is also observed at lower HNO3 concentration (28 wt- %). Similar results are obtained after outdoor tests. Again, the damage occurs only after combined exposure, in contrast to the exposures to UV only and to HNO3 only, which were conducted in parallel. Outdoor exposures are most readily accepted as they represent possible end-use conditions. However, the reproducibility of these exposures is poor due to the large temporal variations in weather. There are also several safety risks, which is why the number of replicates remains limited. Since the outdoor and lab exposure tests show the same qualitative results, it is appropriate to conduct systematic studies in the laboratory. After 6 days of lab exposure, the oxidation damage is rated as critical, which corresponds to about 1/10 year in Central Europe, according to the UV radiant exposure. It should be noted that this amount can also occur in two sunny weeks. T2 - 24th iapri World Packaging Conference CY - Valencia, Spain DA - 17.06.2024 KW - Ppolyethylene KW - UV exposure KW - Nitric acid KW - Oxidation PY - 2024 VL - 2 SP - 30 EP - 37 PB - ITENE AN - OPUS4-60414 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Falkenhagen, Jana T1 - Coupling of chromatographic and spectrometric techniques for polymer characterization N2 - Coupling of chromatographic and spectrometric techniques for polymer characterization; focus topics: LCxMALDI-TOF-MS and UPLC x ESI-TOF-MS T2 - 16. Tagung des Arbeitskreises Polymeranalytik CY - Online meeting DA - 22.03.2022 KW - Liquid chromatography KW - Mass spectrometry KW - Polymers KW - Two-dimensional chromatography (2D-LC) PY - 2022 AN - OPUS4-54567 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wessig, P. A1 - Schulze, T. A1 - Pfennig, A. A1 - Weidner, Steffen A1 - Prentzel, S. A1 - Schlaad, H. T1 - Thiol–ene polymerization of oligospiroketal rods N2 - The nucleophilic thiol–ene (thia-Michael) reaction between molecular rods bearing terminal thiols and bis-maleimides was investigated. The molecular rods have oligospiroketal (OSK) and oligospirothioketal (OSTK) backbones. Contrary to the expectations, cyclic oligomers were always obtained instead of linear rigid-rod polymers. Replacing the OS(T)K rods with a flexible chain yielded polymeric products, suggesting that the OS(T)K structure is responsible for the formation of cyclic products. The reason for the preferred formation of cyclic products is due to the presence of folded conformations, which have already been described for articulated rods. KW - Oligospiroketals KW - Polymerization KW - MALDI-TOF MS PY - 2017 DO - https://doi.org/10.1039/C7PY01569K SN - 1759-9954 SN - 1759-9962 VL - 8 IS - 44 SP - 6879 EP - 6885 PB - Royal Society of Chemistry AN - OPUS4-42685 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weidner, Steffen A1 - Kricheldorf, Hans R. T1 - Transesterification in the solid state of cyclic and linear poly(l-lactide)s N2 - Poly(l-lactide)s are synthesized and annealed at 120 °C and changes of the molecular weight distribution (MWD) are monitored by matrix-assited laser desorption/ionization time-of-flight (MALDI-TOF) mass spectrometry. For example, benzyl alcohol+SnOct2 causes equilibration of odd- and even-numbered chains and the final goal of the transesterification is the most probable distribution. The underlying intermolecular transesterification is even observed at 100 and 80 °C in the solid state. However, cyclic tin mercaptide catalysts transform the initial most probable distribution into a MWD with maxima, which display a conspicuous fine structure due to a preferential crystallization of certain ring sizes. The optimum ring sizes for the crystallization are provided by ring-ring equilibration. The gradual formation of a special morphology shifts the melting temperature to values up to 187 °C. Annealing of commercial poly(l-lactide) with a cyclic tin catalyst also yields a distribution of mass peaks with a maximum showing the characteristic fine structure. KW - Equilibration KW - Mass spectrometry KW - Polylactides KW - Ring-opening polymerization KW - Transesterification PY - 2017 DO - https://doi.org/10.1002/macp.201700114 SN - 1521-3935 SN - 1022-1352 VL - 218 IS - 14 SP - 1700114-1 EP - 1700114-10 PB - Wiley-VCH AN - OPUS4-41732 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Falkenhagen, Jana T1 - 70 years size exclusion chromatography - An ongoing challenge N2 - The reason for our current activities is that polymers may also be subject to REACh regulations in the future. In this context, the determination of oligomer content is important. SEC is still the method of choice for determining molar mass distribution. The regulations aim for narrow limits and SEC has rather large error margins, which are well known to all experts. Different polymers need different methods. What to do when samples with a wide range of practical aspects, samples with higher distribution range, reduced solubility, including side components, gel content etc. need be analyzed? A concept for round robin tests and first impressions will be presented. T2 - Analytical Solutions 2025 CY - Ede, Netherlands DA - 04.06.2025 KW - Polymers KW - Size exclusion chromatography KW - REACH KW - Round Robin Tests PY - 2025 AN - OPUS4-63310 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fink, Friedrich T1 - Mechanochemical valorisation of kraft-lignin N2 - As one of nature's largest carbon sources with an annual production of around 20 billion tonnes, lignin is the third most abundant biopolymer on the planet. It becomes available as technical lignin, which is produced as a by-product in the pulp and paper industry and in smaller quantities in second generation biofuel refineries. Current estimates suggest that less than 10% of all technical lignin is reused. The high polydispersity, complex heterogeneous structure and uncertain reactivity are the major limiting factors for further processing. The most common applications for various technical lignins without extensive modifications are for example: Surface active substances, additives in bitumen, cement and animal feed. One way to make lignin usable is to break the structure into oligomer units and thus reduce the polydispersity and average molar mass. In addition, it is advantageous to introduce new functionalities such as hydroxyl or carbonyl groups when splitting the high-molecular-weight (HMW) fractions, or to convert existing functionalities. In this study, a mechanochemical method is presented that can degrade and modify technical kraft lignin by means of sodium percarbonate (SPC). T2 - 10th Intern. Symp. on the Separation and Characterisation of Natural and Synthetic Macromolecules (SCM-10) CY - Amsterdam, Netherlands DA - 01.02.2023 KW - Technical Lignin KW - Mechanochemical oxidation PY - 2023 AN - OPUS4-57001 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Falkenhagen, Jana T1 - Challenges of sec and the necessity of round robin tests N2 - Size exclusion chromatography (SEC) is still the method of choice for determining the molar mass and molar mass distribution of macromolecules. From the distribution curve molar mass averages and the oligomer content (percentage of peak area smaller than 1000 g/mol and 500 g/mol) of polymers can be derived. The determination of oligomer content is important, because it is often used in regulatory contexts as a measure of small, mobile and potentially more toxic parts of the polymer. Polymer regulations are of increasing political and societal importance. Regulations often strive for narrow limits. But SEC has rather large error margins of 10-20% for the molar mass determination performed in different laboratories or on different instruments. These variances are well known to all experts and users and have been investigated in several round robin tests in the past. These resulted in DIN and ISO standards which, in our opinion, no longer meet today's requirements. Gaps have been identified that require further harmonization. Different polymer types or classes require different methods. On the other hand, as far as we know, the margins of error in determining oligomer content have not yet been investigated. It is expected that the variation will be rather high. This is because it depends on many factors related to the experimental conditions (column sets used, solvent, temperatures, sample preparation) on the one hand, and the data evaluation mechanisms (choice of baseline and peak limits) on the other. In order to actually measure the error margins and to support this with actual data a round robin test has been performed from June to November 2024 with approx. 40 participating laboratories. Three different solvents were selected, namely THF, DMAc or DMF and water. The samples were selected taking into account a wide range of practical aspects far from narrowly distributed standards: e.g higher distribution range, reduced solubility, included side components, copolymers and dispersions with gel content. In this contribution we will present the detailed concept of this round robin test and impressions T2 - 2025 Polymer Separations GNT meeting, Dow CY - Online meeting DA - 25.02.2025 KW - Polymers KW - Size exclusion chromatography KW - REACH PY - 2025 AN - OPUS4-63314 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kricheldorf, H. R. T1 - Syntheses of Cyclic Polymers via the ROPPOC Approach N2 - Different strategies for the synthesis of polylactides were presented with special focus on Ring-opening Polymerization (ROP) and simultaneous ROP and Polycondensation (ROPPOC) mechanism. The mechanism of the formation of cyclic Polyesters is discussed in detail and established theories about the formation of cycles in polycondensation reactions are critically reviewed. T2 - DSM Competence Meeting CY - Dalfsen, The Netherlands DA - 12.11.2018 KW - Polylactide KW - MALDI-TOF mass spectrometry KW - Polycondensation KW - Cycles PY - 2018 AN - OPUS4-47027 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Abderrazak, H. T1 - Synthesis of new bio based adsorbent phases N2 - Over the years, industrial and human activities and agricultural practices have caused a serious threat to human health and the environment. Indeed, it has been demonstrated that these activities are responsible for the presence of pollutants in the soil, air and water. Water is one of the most strategic issues today, as it is associated with the living world. Therefore, water pollution is becoming a universal scourge that leads to environmental degradation, decrease of water quality and threatens public health. Water pollution is mainly due to the discharge of certain harmful chemical compounds that are not very or not at all biodegradable (phenolic compounds, heavy metals, hydrocarbons, dyes, pesticides, etc.) by various industries: chemical, pharmaceutical, textile, food processing, etc. The impact of these industrial effluents on fauna and flora is very harmful. A sensitization of the socio-economic actors and the public, accompanied by a severe regulation in relation to the discharges, would contribute to fight against this drift, but also, by the development of effective methods allowing to remove these pollutants, not only in an analytical purpose but also of depollution. Thus and within the framework of the preservation of an environment with regard to any anthropogenic activity, our research topic relates to the use of original biosourced polymeric phases for the extraction of the organic compounds and the heavy metals in aqueous mediums. Therefore, we have proceeded to the synthesis and characterization of a large variety of monomers, polymers and cross-linked materials. These products, partially derived from biomass, contain various functional groups with the ability to interact with chemical components without discriminating effect. The developed polymer phases have been successfully used for the adsorption of some organic pollutants and heavy metals in synthetic aqueous solutions. T2 - 12. Journees maghreb-europe. Matériaux et Applications aux Dispositifs et Capteurs CY - Monastir, Tunisia DA - 08.11.2022 KW - Organic-inorganic adsorbents KW - Semi-Interpenetrating Network KW - Poly(ether-sulfone) KW - Reversible adsorption. PY - 2022 AN - OPUS4-56286 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Scholz, Philipp A1 - Ulbricht, Alexander A1 - Joshi, Y. A1 - Gollwitzer, Christian A1 - Weidner, Steffen T1 - Microstructure of polymer-imprinted metal–organic frameworks determined by absorption edge tomography N2 - Mechanochemically synthesized metal–organic Framework material HKUST-1 in combination with acrylonitrile butadiene styrene polymer was used to form a polymer metal–organic framework composite material by a simple extruder. This composite filament was used for 3D printing. Xray diffraction measurements were used to prove the homogeneous distribution of the metal–organic framework in the polymer on a centimeter scale, whereas X-ray Absorption Edge Tomography using a synchrotron radiation source was able to evaluate the 3D distribution of the metal–organic framework material both in the filament and the resultant printed sample with a resolution of a few lm. Our very first data indicate that, apart from a few clusters having significantly higher Cu concentration, HKUST-1 is distributed homogeneously down to the 100 lm length scale in both polymer bulk materials in the form of clusters with a size of a few lm. Absorption Edge Tomography in combination with data fusion also allows for the calculation of the metal–organic framework amount located on the external polymer surface. KW - MOF KW - Polymer KW - AET PY - 2019 DO - https://doi.org/10.3139/146.111817 SN - 1862-5282 SP - 1 EP - 10 PB - Carl Hanser Verlag AN - OPUS4-49483 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, H. A1 - Weidner, Steffen A1 - Scheliga, F. T1 - Cyclic poly(lactide)s via the ROPPOC method catalyzed by alkyl- or aryltin chlorides N2 - A comparison of tributyltin chloride, dibutyltin dichloride,and butyltin trichloride as catalysts of ring-opening polymerizations(ROPs) of l-lactides at 160°C in bulk reveals increasing reactivity in the above order, but only the least reactive catalysts, Bu3SnCl, yield a uniform reaction product, namely cyclic poly(L-lactide)s with weight average molecular weights (Mw ́s) in the range of 40,000–80,000. A comparison of dimethyltin , dibutyltin , and diphenyltin dichlorides resulted in the following order of reactivity: Me2SnCl21.5) and high transmission values (>90% transmittance) in the visible to near-infrared spectral range (approx. 450 – 900 nm) that exhibits little or no autofluorescence. Using a selection of suitable resins, lenses and free-form optical elements were manufactured for comparison with standard glass or plastic counterparts. T2 - Europt(r)ode XVI CY - Birmingham, England DA - 24.03.2024 KW - 3D-printing KW - Optics KW - Photopolymerization KW - Sensors KW - Rapid prototyping PY - 2024 AN - OPUS4-59875 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hertwig, Andreas T1 - Determination of the glass transition region of thin PVME films by means of spectroscopic ellipsometry N2 - In this presentation, we report on the Determination of the glass transition temperature of thin layers of Polyvinylmethylether (PVME) depending on the thickness of the polymer layer. The glass Transition of thin polymer layers is currently under much investigation due to the nano-confinement effects proposed to appear in dependence on the layer thicknesses in the nm range. The properties of the polymer, the temperature range, as well as the thicknesses range of the polymer layers pose a serious challenge to the investigation by means of spectroscopic ellipsometry. By careful choice of experimental parameters, we were able to investigate the thickness change by temperature of PVME layers in the range between 2 and 300 nm and in the temperature range between 200 K and 340 K. By optimizing the analysis process, we were able to determine Tg values within this parameter range with sufficient accuracy to investigate the Tg change due to confinement effects. Alongside the change of position of the glass transition with thickness, we discuss the details of the ellipsometric analysis and its implications for the resulting thermal properties of the thin polymer layers as well as the accuracy of the Tg value with respect to the method used in the analysis process. T2 - Workshop Ellipsometry 2018 CY - Chemnitz, Germany DA - 19.03.2018 KW - Polymers KW - PVME KW - Temperature dependent ellipsometry KW - Glass transition PY - 2018 AN - OPUS4-44672 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kanerva, M. A1 - Matrenichev, V. A1 - Layer, R. A1 - Takala, T. M. A1 - Laurikainen, P. A1 - Sarlin, E. A1 - Elert, Anna Maria A1 - Yuding, V. A1 - Seitsonen, J. A1 - Ruokolainen, J. A1 - Saris, P. T1 - Comparison of Rosin and Propolis Antimicrobials in Cellulose Acetate Fibers Against Staphylococcus aureus N2 - The quantitative difference in the antibacterial response was measured for pine rosin and propolis against Staphylococcus aureus ATCC 12598. The activity was studied for fibrous networks that form entirely bio-based cellulose-acetate (CA) materials. The analysis considers the effects of bacterial input, additive dosage, solvent type, variation in preparation, as well as the effect of storage time. Based on the results, the electrospun network structure is dependent on the solvent and the concentration of rosin and propolis. Both rosin and propolis improved the cellulose acetate solution processability, yet they formed beads at high concentrations. Rosin and propolis created strong antibacterial properties when these material systems were immersed in the liquid for 24 h at room temperature. The response remained visible for a minimum of two months. The electrospun networks of water and DMAc solvent systems with 1 to 5 wt% rosin content were clearly more efficient (i.e., decrease of 4 to 6 logs in colony forming units per mL) than the propolis networks, even after two months. This efficiency is likely due to the high content of abietic acids present in the rosin, which is based on the Fourier transform infrared spectra. The results of the additional analysis and cell cultivation with dermal fibroblast cells indicated an impairing effect on skin tissue by the rosin at a 1 wt% concentration compared to the pure CA fibers. KW - Electrospinning KW - Rosin KW - Propolis KW - Antibacterial KW - Cellulose acetate PY - 2020 SN - 1930-2126 VL - 15 IS - 2 SP - 3756 EP - 3773 AN - OPUS4-50635 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ghasem Zadeh Khorasani, Media T1 - Studies on interphase formation of cured epoxy resin near boehmite surface N2 - The application of inorganic nanoparticles as reinforcement agent for polymer composites is constantly growing. Improving the performance of the material with desirable properties requires understanding of the interaction between polymer chains and nanoparticles and the properties of the interphase as well. Boehmite, a mineral of aluminum with basic unit of AlO(OH), is a novel and promising nanofiller which leads to enhanced performance of polymer composites. It has been recently reported that boehmite nanoparticles have reinforcing effect on epoxy matrix in carbon-fiber composites. It was primarily assumed that these improvements are due to very high Young’s modulus of boehmite particles. However, in our latest study we presented new values for the Young’s modulus of boehmite much lower than those reported earlier. This brings up the importance of interphase properties, e.g. the crosslink density, which can have the dominant role in the overall material property. Nevertheless, due to resolution limitations of conventional nanoprobing approaches, characterization of the interphase between individual particles and matrix is a challenge. In this study, the main goal is to investigate the interphase of the epoxy/boehmite nanocomposites using AFM-based methods. We simplify the three-dimensional nanocomposite system to a two-dimensional horizontally layered sample with a large and easy to access interphase area. For this purpose, 1µm coatings of hydrothermally synthesized boehmite are prepared as the substrate on which the epoxy is later molded and cured. AFM surface potential and force maps were obtained on the cross-sectional cut of epoxy/ boehmite sample. The results show unexpectedly a large interphase area (approx. 1 µm) with different electrical and mechanical properties comparing to bulk epoxy. The average force-distance curves from this region showed more elastic behavior compared to bulk. The underlying mechanism of this influence is not fully understood yet. Thus, further investigation on the interphase region using the novel Nano-IR approach provides more information about the chemical characteristics. Numerical simulation will give complementary information to understand the effect of nanoparticles on the crosslinking density of the interphase. This can be different to bulk epoxy due to either different local temperature gradients or due to a surface selectivity of boehmite towards the monomer molecules. T2 - ICCS20–20th International Conference on Composite Structures CY - Paris, France DA - 04.09.2017 KW - AFM KW - AFM-IR KW - ImAFM KW - Boehmite KW - Epox KW - Nanocomposite KW - Interphase KW - Nanomechanics PY - 2017 AN - OPUS4-50689 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Elert, Anna Maria T1 - Application of NanoIR interdisciplinary research at BAM N2 - Atomic force microscopy based Infrared spectroscopy (AFM-IR) is a quickly evolving technique that provides chemical analysis and compositional mapping with spatial resolution far below conventional optical diffraction limits. This is possible since the detection method is based on a very sharp AFM tip which starts to oscillate when the sample starts to thermally expand (the changed is caused by the absorption of IR wavelength) where the thermal expansion is related to the IR absorption. This presentation briefly described the application of that new technique from polymer characterization and utilization of AFM-IR in material research, up to life science applications. T2 - AFM-IR Workshop: Nanoscale IR Spectroscopy CY - Dresden, Germany DA - 29.11.2017 KW - NanoIR KW - AFM KW - Composite KW - Polyurethane PY - 2017 AN - OPUS4-43221 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nadejde, C. A1 - Neamtu, M. A1 - Hodoroaba, Vasile-Dan A1 - Schneider, Rudolf A1 - Ababei, G. A1 - Panne, Ulrich T1 - Hybrid iron-based core-shell magnetic catalysts for fast degradation of bisphenol A in aqueous systems N2 - Three types of hybrid modified magnetite (Fe₃O₄) nanoparticles, functionalized with either chitosan, chitosan/iron (II) oxalate or chitosan/iron (III) citrate, were synthesized by chemical precipitation method. The obtained nanomaterials were characterized by energy dispersive X-ray spectroscopy, X-ray diffraction, Brunauer–Emmett–Teller analysis, scanning and Transmission electron microscopy, Fourier transform infrared spectroscopy and vibrating sample magnetometry. The prepared composites were further tested as magnetic catalysts for the removal of bisphenol A (BPA) in aqueous media. The kinetic Degradation experiments were performed at laboratory scale, while the best operational parameters for all three materials were established: 1.00 g L⁻¹ of catalyst, 10 mmol L⁻¹ H₂O₂, under simulated solar light irradiation. After 15 min of UVA irradiation under the experimental conditions mentioned above, it was possible to decompose up to 99% of the micropollutant over all catalysts. Fe₃O₄/chitosan/iron oxalate catalyst showed the highest and fastest catalytic activity in BPA removal. Catalytic wet peroxide oxidation of non-biodegradable micropollutants on such iron-based hybrid nanoparticles can be a suitable pre-treatment method for wastewater decontamination, as an environment-friendly simplified Approach for water clean-up. KW - Katalysator KW - Bisphenol A KW - Nano KW - Fenton KW - Magnetische Nanopartikel PY - 2016 DO - https://doi.org/10.1016/j.cej.2016.05.090 SN - 1385-8947 VL - 302 SP - 587 EP - 594 PB - Elsevier CY - Amsterdam AN - OPUS4-37126 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Madkour, Sherif A1 - Szymoniak, Paulina A1 - Schick, Ch. A1 - Schönhals, Andreas T1 - Unexpected behavior of ultra-thin films of blends of polystyrene/poly(vinyl methyl ether) studied by specific heat spectroscopy N2 - Specific heat spectroscopy (SHS) employing AC nanochip calorimetry was used to investigate the glassy dynamics of ultra-thin films (thicknesses: 10 nm–340 nm) of a polymer blend, which is miscible in the bulk. In detail, a Poly(vinyl methyl ether) (PVME)/Polystyrene (PS) blend with the composition of 25/75 wt. % was studied. The film thickness was controlled by ellipsometry while the film topography was checked by atomic force microscopy. The results are discussed in the framework of the balance between an adsorbed and a free surface layer on the glassy dynamics. By a self-assembling process, a layer with a reduced mobility is irreversibly adsorbed at the polymer/substrate interface. This layer is discussed employing two different scenarios. In the first approach, it is assumed that a PS-rich layer is adsorbed at the substrate. Whereas in the second approach, a PVME-rich layer is suggested to be formed at the SiO2 substrate. Further, due to the lower surface tension of PVME, with respect to air, a nanometer thick PVME-rich surface layer, with higher molecular mobility, is formed at the polymer/air interface. By measuring the glassy dynamics of the thin films of PVME/PS in dependence on the film thickness, it was shown that down to 30 nm thicknesses, the dynamic Tg of the whole film was strongly influenced by the adsorbed layer yielding a systematic increase in the dynamic Tg with decreasing the film thickness. However, at a thickness of ca. 30 nm, the influence of the mobile surface layer becomes more pronounced. This results in a systematic decrease in Tg with the further decrease of the film thickness, below 30 nm. These results were discussed with respect to thin films of PVME/PS blend with a composition of 50/50 wt.%as well as literature results. KW - Ultra thin polymer films PY - 2017 DO - https://doi.org/10.1063/1.4978505 SN - 0021-9606 SN - 1089-7690 VL - 146 IS - 20 SP - 203321-1 EP - 203321-9 PB - AIP Publishing AN - OPUS4-39558 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Topolniak, Ievgeniia A1 - Elert, Anna Maria A1 - Knigge, Xenia A1 - Cifci, G. C. A1 - Radnik, Jörg A1 - Sturm, Heinz T1 - Polydopamine micropatterning for selective substrate bio-functionalization N2 - Inspired by the chemistry of mussel adhesive proteins, polydopamine (PDA) exhibits strong adhesion to nearly any kind of organic or inorganic surface and shows high ability for surface post-modification and secondary reactions. As a result, PDA has been widely used as a base adlayer to enable versatile surface chemistry and functionalization. It has shown great potential in wide range of applications including biomedical field (e.g., drug delivery, adhesives, photothermal therapy, bone and tissue engineering, cell adhesion, biosensing). However, implementation of PDA in microdevices is still hindered by insufficient spatial and temporal control of excited deposition methods. In this work we present a novel approach to fabricate tunable micropatterned substrates where mussel-inspired chemistry provides base for various surface modification [2]. Current approach applies Multiphoton Lithography (MPL) to initiate local PDA formation, and, therefore, does not require use of microstamp or photomask. As a result, the microstructures of complex designs can be produced with the spatial resolution down to 0.8 μm (Figure 1). The desired design can be easily altered by adjusting the stl model or the fabrication code. Unlike the conventional deposition of PDA based on dopamine auto-oxidation, our method does not require presence of strong oxidants, metal ions or alkaline pH. Herein-demonstrated deposition approach will significantly facilitate applications of polydopamine and other mussel-inspired materials in microdevices and high-resolution active microcomponents (e.g., in MEMS and microfluidics). Adjustment of MPL parameters revealed that the morphology and thickness of resulted PDA microstructures can be controlled by altering the laser power and its scanning velocity. As a result, it also enables the production of micropatterns with structural gradient. Apart from the glass substrate, we performed PDA patterning at surfaces of different nature such as polychlorotrifluoroethylene, polydimethylsiloxane, polyethylene terephthalate, silicon wafers, and fluorinated glass coverslips. We tested different composition of dopamine solution for its ability of PDA buildup. Solutions containing Tris buffer, phosphate buffer or DI water only as well as different pH (6.0, 7.0 and 8.5) could be successfully applied for high-precision PDA micropatterning. Moreover, the effect of antioxidants and purging of the solution with oxygen and nitrogen was investigated. In all cases, no decrease of deposition efficiency was observed. The chemical nature of PDA was confirmed by locally recorded vibrational and x-ray photoelectron spectra. To ensure post-modification potential of MPL deposited PDA we demonstrated one-step deposition of micropatterns with trypsin. Obtained bio-functionalised surface can be further applied as a protein sensing active microelement. T2 - Laser Precision Microfabrication CY - Dresden, Germany DA - 07.06.2022 KW - Polydopamine KW - Two-photon polymerisation KW - Micropatterning PY - 2022 AN - OPUS4-55064 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Cano Murillo, Natalia T1 - Electron beam modified cellulose acetate electrospun mats N2 - The electrospun fibers with micrometer diameter show ribbon-like morphology, the physical features are further studied by Scanning Electron Microscopy (SEM), Fourier Transformed Infrared Spectroscopy (FTIR) and Raman and XPS Spectroscopy is used to study the changes after irradiation. Partial electron beam treatment of the electrospun mats lead to localized fluorescence with a broad band emission. The change in the optical response of the fluorescent area in the mats is measured under different chemical environments to evaluate their suitability as an optical chemical sensor in polar and non polar environments. T2 - EUROMAT 2017 CY - Thessaloniki, Greece DA - 17.09.2017 KW - Fluorescence quenching KW - Electrospinning KW - Electron beam PY - 2017 AN - OPUS4-42172 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yildirim, Arda T1 - Molecular Dynamics of Dipole Functionalized Triphenylene-based Discotics N2 - In this study, the molecular dynamics of a series of dipole functionalized triphenylene-based discotics, forming a columnar mesophase, were investigated by broadband dielectric spectroscopy (BDS). In addition to conductivity and localized dynamics, glassy dynamics were also observed. At higher temperatures an α1-processes and at low temperatures an α2 processes were detected having a completely different temperature dependence of its relaxation times. Different molecular assignments of α1- and α2-processes are suggested. The phase behavior of the material was explored under helium purge down to 100 K by differential scanning calorimetry (DSC). Besides the phase transition temperatures and enthalpies, one or two thermal glass transitions were found for all the materials. Moreover, the glassy dynamics were further investigated by Flash DSC, which is a chip-based calorimetry technique allowing for fast heating and cooling rates as high as 10000K/s. T2 - Spring Meeting of German Physical Society CY - Regensburg, Germany DA - 01.04.2019 KW - Liquid Crystals PY - 2019 AN - OPUS4-47827 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Szymoniak, Paulina A1 - Kolmangadi, Mohamed A. A1 - Böhning, Martin A1 - Frick, B. A1 - Apple, M. A1 - Mole, R. A. A1 - De Souza, N. R. A1 - Zorn, R. A1 - Schönhals, Andreas T1 - Confined Segmental Diffusion in Nanophase Separated Janus Polynorbornenes as Investigated by Quasielastic Neutron Scattering N2 - A combination of neutron time-of-flight and neutron backscattering spectroscopy was used to investigate the molecular dynamics of Janus polynorbornenes (Janus poly(tricyclononenes)) on a microscopic level. These Janus polynorbornenes, denoted as PTCNSiOR, have a semirigid backbone with −Si(OR)3 side groups attached to it. R represents the length of the alkyl side chain. Here side chain lengths of R = 3 (propyl) and R = 8 (octyl) were considered. It is worth mentioning that these polymers have some potential as active layers in gas separation membranes, especially for the separation of higher hydrocarbons. The combination of time-of-flight and backscattering will ensure a reasonably broad time window for analysis where the incoherent intermediate scattering function SInc(q,t) is considered. Previously, it was shown by X-ray investigations that the system undergoes a nanophase separation into alkyl side chain-rich domains surrounded by a backbone-rich matrix. For PTCNSiOPr (R = 3), the alkyl side-chain-rich domains are truly isolated in the backbone-rich matrix, whereas for PTCNSiOOc (R = 8) these domains percolate through the matrix. Further, it was also previously shown that the alkyl side-chain-rich domains undergo a glass transition. The advantage of neutron scattering experiments discussed here is that besides temporal also spatial information is obtained which will allow conclusions to be drawn about the type of molecular fluctuations. At the lowest measured temperature, the decay in Sinc(q,t) is due to the methyl group rotation. The methyl group dynamics is analyzed in terms of a modified jump-diffusion in a 3-fold potential and yields to a reasonable fraction of hydrogens which contribute to the methyl group rotation. At higher temperatures, the decay in SInc(q,t) is due to both the methyl group rotation and the segmental dynamics in the alkyl side-chain-rich domains. The segmental diffusion is modeled by a sublinear diffusion. For the analysis of the scattering function SInc(q,t) of PTCNSiOPr an elastic scattering due to the immobilized backbone-rich matrix must be taken into account. The analysis reveals that the segmental dynamics is confined by the finite size of alkyl chain-rich domains and that it is intrinsically heterogeneous in nature. Both effects are more pronounced for PTCNSiOPr in comparison to those of PTCNSiOOc. KW - Polynorbornene KW - Quasielastic Neutron Scattering PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-608712 DO - https://doi.org/10.1021/acs.macromol.4c01045 SP - 1 EP - 14 PB - ACS Publications AN - OPUS4-60871 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Neamtu, Mariana A1 - Nadejde, C. A1 - Hodoroaba, Vasile-Dan A1 - Schneider, Rudolf A1 - Ababei, G. A1 - Panne, Ulrich T1 - Photocatalysis of γ-cyclodextrin-functionalised Fe3O4 nanoparticles for degrading Bisphenol A in polluted waters N2 - The efficiency, relatively low cost and eco-friendly nature of hydrogen peroxide-assisted photocatalysis treatment procedures are significant advantages over conventional techniques for wastewater remediation. Herein, we evaluate the behaviour of g-cyclodextrin (g-CD) immobilised on either bare or chitosan (CS)–functionalised Fe3O4 nanoparticles, for photodegrading Bisphenol A (BPA) in ultrapure water and in real wastewater samples. The BPA removal efficiencies with Fe3O4/g-CD and Fe3O4/CS/g-CD were compared with those of Fe3O4/b-CD, and were monitored under UVA irradiation at near-neutral pH. The addition of H2O2 at low concentrations (15 mmol L-1) significantly increased BPA photodegradation in the presence of each nanocomposite. The highest catalytic activity was shown by both Fe3O4/g-CD and Fe3O4/CS/g-CD nanocomposites (,60 and 27%BPA removal in ultrapure water and real wastewater effluent, respectively). Our findings reveal the superior performance of g-CD-functionalised Fe3O4 relative to that of Fe3O4/b-CD. The use of CD-based nanocomposites as photocatalytic materials could be an attractive option in the pre- or post-treatment stage of wastewaters by advanced oxidation processes before or after biological treatment. KW - Photooxidation KW - Sonochemical synthesis KW - Wastewater PY - 2019 DO - https://doi.org/10.1071/EN18181 SN - 1448-2517 VL - 16 IS - 2 SP - 125 EP - 136 PB - CSIRO Publishing CY - Clayton South AN - OPUS4-48316 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertin, Annabelle T1 - Upper critical solution temperature (UCST)-type thermoresponsive polymers from acrylamide-based monomers N2 - UCST-type thermoresponsive polymers (i.e. that phase separate from solution upon cooling) present a tremendous potential not only in aqueous media where they can be used in drug delivery, diagnostic and microfluidic applications but also in water/alcohol mixtures, where they can be used for instance in sensing systems for alcohol-soluble drugs. However, only a few thermoresponsive polymers have been reported that present an UCST in a relevant temperature range and “green” solvents such as water or ethanol. In this context, acrylamide-based monomers can be very useful building blocks for designing novel non-ionic UCST-type polymers because of their hydrophilic nature (with the right side chain) and propensity to form hydrogen bonds. We will present our latest results on the UCST-type thermoresponsive behaviour of acrylamide- and 2,6-diaminopyridine-based homopolymers and copolymers in water or water/alcohol mixtures, and give some insights about the rational design of UCST polymers relying on H-bonding. T2 - Bioorganik 2017 – 26th Symposium "Bioorganic Chemistry" for young researchers CY - Berlin, Germany DA - 20.09.2017 KW - Thermoresponsive polymers KW - UCST polymers KW - 2,6-diaminopyridine KW - Acrylamide PY - 2017 AN - OPUS4-42007 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madkour, Sherif A1 - Szymoniak, Paulina A1 - Heidari, Mojdeh A1 - von Klitzing, Regine A1 - Schönhals, Andreas T1 - Evidence of a three-layered structure in ultra-thin PVME and PVME/PS blend films by nano-sized relaxation spectroscopy N2 - Despite the many controversial discussions about the nanometric confinement effect and the predictions of the three-layer model, much remain not understood and/or experimentally unproven. Here, a combination of Broadband Dielectric Spectroscopy (BDS), Specific Heat Spectroscopy (SHS), and ellipsometry was utilized to investigate the glassy dynamics of ultra-thin films of Poly (vinyl methyl ether) (PVME) and PVME/Polystyrene (PS) 50:50 wt-% miscible blend (thicknesses: 8nm - 200nm). For BDS measurements, a recently developed nano-structured sample arrangement; where ultra-thin films are spin-coated on an ultra-flat highly conductive silicon wafer and sandwiched between a wafer with nanostructured silica nano-spacers, was used. For PVME films, two processes were observed and interpreted to be the α-processes of a bulk-like layer and an absorbed layer to the substrate. BDS and SHS showed that glassy dynamics are bulk-like. However, for films lower than 15nm, BDS showed weakly slowed dynamics. For PVME/PS blend, by a self-assembling process, a nanometer-thin surface layer with a higher molecular mobility is formed at the polymer/air interface. By measuring the dynamic Tg in dependence on the film thickness, both BDS and SHS, showed that the Tg of the whole film was strongly influenced by that nanometer thick surface layer, with a lower Tg. T2 - 80. Jahrestagung der DPG und DPG-Frühjahrstagung CY - Regensburg DA - 06.03.2016 KW - Ultra-thin films PY - 2016 AN - OPUS4-35540 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bresch, Harald T1 - The digital product passport N2 - This presentation contains information for industry and the scientific communitiy about the new digital product passport and the demands from the EU. Furthermore a short overview is given about the different supporting activities which are currently under developement by BAM. T2 - 3. Netzwerktag Cluster Nanotechnologie CY - Würzburg, Germany DA - 02.07.2025 KW - DPP KW - ESPR KW - Product Passport KW - Ökodesignrichtlinie KW - DMP PY - 2025 AN - OPUS4-64964 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yildirim, Arda A1 - Kolmangadi, Mohamed Aejaz A1 - Bühlmeyer, A. A1 - Huber, P. A1 - Laschat, S. A1 - Schönhals, Andreas T1 - Electrical conductivity and multiple glassy dynamics of crow-ether based columnar liquid crystals N2 - The phase behavior of two unsymmetrical triphenylene crown ether-based columnar liquid crystals (CLCs) bearing different lengths of alkyl chains, KAL465 and KAL468, was investigated using differential scanning calorimetry (DSC). A plastic crystalline (Cry), columnar liquid crystalline (Colh) and an isotropic phase were observed along with two glass transitions in the Cry phase. The molecular mobility of the KAL compounds was further studied by a combination of broadband dielectric spectroscopy (BDS) and advanced calorimetric techniques. By the BDS investigations, three dielectric active relaxation processes were observed for both samples. At low temperatures, a γ-process in the Cry state was detected and is assigned to the localized fluctuations taking place in the alkyl chains. An α2-process takes place at higher temperatures in the Cry phase. An α3 process was found in the Colh mesophase. The advanced calorimetric techniques consist of fast scanning calorimetry (FSC) and specific heat spectroscopy (SHS) employing temperature modulated DSC and FSC (TMDSC and TMFSC). The advanced calorimetric investigations revealed that besides the α2 process in agreement with BDS, a second dynamic glass transition (α1-process) is present which is not observed by dielectric spectroscopy. The results are in good agreement with the glass transitions detected by DSC for this process. The temperature dependences of the relaxation rates of the α1 , α2 and α3 processes are all different. Therefore, different molecular assignments for the relaxation processes are proposed. In addition to the relaxation processes, a conductivity contribution was explored by BDS for both KAL compounds. The conductivity contribution appears in both Cry and Colh phases, where the conductivity increases by ca. one order of magnitude at phase transition from the crystalline to the hexagonal phase. KW - Columnar Liquid Crystal PY - 2020 DO - https://doi.org/10.1021/acs.jpcb.0c06854 VL - 124 IS - 39 SP - 8728 EP - 8739 PB - ACS AN - OPUS4-51374 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zorn, R. A1 - Yin, Huajie A1 - Lohstroh, W. A1 - Harrison, W. A1 - Budd, P.M. A1 - Pauw, Brian Richard A1 - Böhning, Martin A1 - Schönhals, Andreas T1 - Anomalies in the low frequency vibrational density of states for a polymer with intrinsic microporosity - the Boson peak of PIM-1 N2 - Polymers with intrinsic microporosity are promising candidates for the active separation layer in gas separation membranes. Here, the vibrational density of states (VDOS) for PIM-1, the prototypical polymer with intrinsic microporosity, is investigated by means of inelastic neutron scattering. The results are compared to data measured for a more conventional high-performance polyimide used in gas separation membranes (Matrimid). The measured data show the characteristic low frequency excess contribution to VDOS above the Debye sound wave level, generally known as the Boson peak in glass-forming materials. In comparison to the Boson peak of Matrimid, that of PIM-1 is shifted to lower frequencies. This shift is discussed considering the microporous, sponge-like structure of PIM-1 as providing a higher compressibility at the molecular scale than for conventional polymers. For an annealed PIM-1 sample, the Boson peak shifts to higher frequencies in comparison to the un-annealed sample. These changes in the VDOS of the annealed PIM-1 sample are related to changes in the microporous structure as confirmed by X-ray scattering. KW - Polymers KW - Boson peak KW - Neutron scattering KW - Physical aging KW - Polymer of intrinsic microporosity PY - 2018 DO - https://doi.org/10.1039/C7CP07141H SN - 1463-9076 SN - 1463-9084 VL - 20 IS - 3 SP - 1355 EP - 1363 PB - The Royal Society of Chemistry AN - OPUS4-43808 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Epping, Ruben A1 - Panne, Ulrich A1 - Falkenhagen, Jana T1 - Power of ultra performance liquid chromatography/electrospray ionization-MS reconstructed ion chromatograms in the characterization of small differences in polymer microstructure N2 - From simple homopolymers to functionalized, 3-dimensional structured copolymers, the complexity of polymeric materials has become more and more sophisticated. With new applications for instance in the semiconductor or pharmaceutical industry, the requirements for the characterization have risen with the complexity of the used polymers. For each additional distribution, an additional dimension in analysis is needed. Small, often isomeric heterogeneities in topology or microstructure can usually not be simply separated chromatographically or distinguished by any common detector, but affect the properties of materials significantly. For a drug delivery system for example, the degree of branching and branching distribution is crucial for the formation of micelles. Instead of a complicated, time consuming and/or expensive 2d-chromatography or ion mobility spectrometry (IMS) method, that also has its limitations, in this work a simple approach using size exclusion chromatography (SEC) coupled with electrospray ionization mass spectrometry (ESI) is proposed. The online coupling allows the analysis of reconstructed ion chromatograms (RIC) of each degree of polymerization. While a complete separation often cannot be achieved, the derived retention times and peak widths lead to information on the existence and dispersity of heterogeneities. Although some microstructural heterogeneities like short chain branching can for large polymers be characterized with methods such as light scattering, for oligomers where the heterogeneities just start to form and their influence is at the maximum, they are inaccessible with these methods. It is also shown, that with a proper calibration even quantitative information can be obtained. This method is suitable to detect small differences in e. g. branching, 3d-structure, monomer sequence or tacticity and could potentially be used in routine analysis to quickly determine deviations. KW - Polymer KW - Microstructure KW - UPLC KW - ESI-TOF-MS KW - Reconstructed ion chromatograms PY - 2018 DO - https://doi.org/10.1021/acs.analchem.7b05214 SN - 0003-2700 SN - 1520-6882 VL - 90 IS - 5 SP - 3467 EP - 3474 PB - ACS Publ. CY - Washington, DC AN - OPUS4-44423 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hertwig, Andreas T1 - Determining thermal transitions in thin polymer layers by means of spectroscopic ellipsometry N2 - Thin polymer layers have enormous technical significance as polymer coatings on materials are very cost-effective for tailoring properties of surfaces. Apart from technical aspects in their use, thin polymer layers can be used to determine dimensional aspects in properties of material, such as confinement effects. In this work, we investigated several different polymer layer materials and determined their glass transition region by means of temperature-dependent spectroscopic ellipsometry. We have optimised our fitting procedure of the ellipsometric data produced in temperature ramp experiments. By this, we could measure the dependence of Tg on the layer thickness in a wide variety of thickness values, proving the existence of confinement effects in the investigated systems. We compare numerical methods for determining the location of the glass transition and discuss the possibilities of different analysis methods when determining thermal transitions. We also discuss the simultaneous existence of these transitions and annealing effects and the implications on the accuracy of the determined data. T2 - 12th Workshop Ellipsometry 2023 CY - Prague, Czech Republic DA - 18.09.2023 KW - Thin Films KW - Polymers KW - Ellipsometry KW - Themal Transitions PY - 2023 AN - OPUS4-58413 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Epping, Ruben A1 - Panne, Ulrich A1 - Falkenhagen, Jana T1 - Critical conditions for liquid chromatography of statistical copolymers: Functionality type and composition distribution characterization by UP-LCCC/ESI-MS N2 - Statistical ethylene oxide (EO) and propylene oxide (PO) copolymers of different monomer compositions and different average molar masses additionally containing two kinds of end groups (FTD) were investigated by ultra high pressure liquid chromatography under critical conditions (UP-LCCC) combined with electrospray ionization time-of flight mass spectrometry (ESI-TOFMS). Theoretical predictions of the existence of a critical adsorption point (CPA) for statistical copolymers with a given chemical and sequence distribution1 could be studied and confirmed. A fundamentally new approach to determine these critical conditions in a copolymer, alongside the inevitable chemical composition distribution (CCD), with mass spectrometric detection, is described. The shift of the critical eluent composition with the monomer composition of the polymers was determined. Due to the broad molar mass distribution (MMD) and the presumed existence of different end group functionalities as well as monomer sequence distribution (MSD), Gradient separation only by CCD was not possible. Therefore, isocratic separation conditions at the CPA of definite CCD fractions were developed. Although the various present distributions partly superimposed the separation process, the goal of separation by end group functionality was still achieved on the basis of the additional dimension of ESI-TOF-MS. The existence of HO-H besides the desired allylO-H end group functionalities was confirmed and their amount estimated. Furthermore, indications for a MSD were found by UPLC/MS/MS measurements. This approach offers for the first time the possibility to obtain a fingerprint of a broad distributed statistical copolymer including MMD, FTD, CCD, and MSD. KW - Polymer KW - Liquid chromatography at critical conditions KW - ESI-TOF-MS PY - 2017 DO - https://doi.org/10.1021/acs.analchem.6b04064 SN - 0003-2700 SN - 1520-6882 VL - 89 IS - 3 SP - 1778 EP - 1786 AN - OPUS4-39240 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Szymoniak, Paulina T1 - Spatial Inhomogeneity, Interfaces and Complex Vitrification Behavior of Epoxy-based Materials N2 - This work deals with an in-depth comparative investigation of the structure, molecular mobility and vitrification kinetics of three bisphenol A diglycidyl ether (DGEBA)-based materials with different nanofillers: taurine-modified layered double hydroxide (T-LDH) and halloysite nanotubes (HNTs). The chosen methodology comprises I) small – and wide – angle X-ray scattering (SAXS/WAXS) II) calorimetry in the forms of a) conventional DSC and b) static fast scanning calorimetry (FSC), III) broadband dielectric spectroscopy (BDS), as well as IV) specific heat spectroscopy in the forms of a) temperature modulated DSC, and b) temperature modulated FSC. T2 - Abteilungsseminar 6. - FB 6.6 CY - Online meeting DA - 06.05.2021 KW - Broadband dielectric spectroscopy KW - Epoxy nanocomposites KW - Halloysite nanotubes KW - X-ray scattering KW - Differential scanning calorimetry KW - Rigid amorphous fraction KW - Flash DSC PY - 2021 AN - OPUS4-52697 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönhals, Andreas T1 - Inelastic and Quasielastic Neutron Scattering Experiments on Mircroporous Membranes for Green Separation processes N2 - Polymers with intrinsic microporosity are promising candidates for the active separation layer in gas separation membranes. These polymers are characterized by a high permeability and reasonable permselectivity. The latter point is somehow surprising because for microporous systems a more Knudson-like diffusion is expected then a size dependent temperature activated sieving process. It was argued in the framework of a random gate model that molecular fluctuations on a time scale from ps to ns are responsible for the permselectivity. Her a series of microporous polynorbornenes with bulky Si side groups and a rigid backbone are considered which have different microporosity characterized by BET surface area values. First inelastic time-of-flight neutron scattering measurements were carried out to investigate the low frequency density of state (VDOS). The measured data show the characteristic low frequency excess contribution to the VDOS above the Debye sound wave level, generally known as the Boson peak in glass-forming materials. It was found the maximum position of the Boson peak correlates with the BET surface area value. For two selected comparable polynorbornenes elastic scans as well as QENS measurements by a combination of neutron time-of-flight and backscattering are carried out. A low temperature relaxation process was found for both polymers. This process was assigned to the methyl group rotation. It was analysed in terms of a jump diffusion in a three-fold potential. The analysis of the dependence of the elastic incoherent structure factor on the scattering vector yields the number of methyl groups which might be immobilized. T2 - MLZ Conference 2022: Neutrons for mobility CY - Lengries, Germany DA - 31.05.2022 KW - Polymers of intrinsic Microporosity PY - 2022 AN - OPUS4-55674 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Szymoniak, Paulina A1 - Omar, Hassan A1 - Gawek, Marcel A1 - Hertwik, Andreas A1 - Madkour, Sherif A1 - Schönhals, Andreas T1 - Investigation of the behavior of thin polymeric films including the adsorbed layer on the substrate by nano-sized relaxation spectroscopy and complementary methods N2 - Thin polymeric films are of great importance of high number of high-tech applications for instance in sensors and nanoelectronics. Form the scientific point of view thin films with thickness below 100 nm are ideal model systems to study confinement effects on its properties for instance on the molecular relaxation processes. In this contribution an overview is presented about the behavior of different systems as investigated by nanosized relaxation spectroscopy like broadband dielectric spectroscopy employing nano structured capacitors and AC chip calorimetry complimented by ellipsometry. The systems considered are PVME1, PVME/PS blends2,3 P2VP4, PBAC5 and polysulfone6. Besides the film also the adsorbed layer on the substrate prepared by a leaching approach and investigated by AFM is considered.1,4-7. For these investigationsss it is found that the adsorbed layer itself exhibits a relaxation dynamics which might be assigned either to molecular motions or to adsorptions desorption kinetics. T2 - 9. International Discussion Meeting Relaxation Complex Systems CY - Chiba, Japan DA - 12.08.2023 KW - Thin polymer films PY - 2023 AN - OPUS4-58103 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Szymoniak, Paulina A1 - Kolmangadi, Mohamed A. A1 - Schönhals, Andreas T1 - Application of Fast Scanning Calorimetry in Soft Matter Research – Two Examples: 1. Polymers for Gas separation membranes 2. Ionic Liquid Crystals N2 - The application of fast scanning calorimetry (FSC) with heating rates in the range from 10 K/s to 10,000 K/s in soft matter research is discussed through two examples. In the first part, FSC is applied to polymers of intrinsic microporosity (PIMs). No glass transition could be measured for these polymers by conventional calorimetry before their degradation. By decoupling the time scales of chemical degradation and the glass transition, it could be shown for the first time that PIMs undergo a glass transition. In the second part, FSC is applied to ionic liquid crystals to investigate their molecular mobility. In order to cover a broad dynamical range, FSC is combined with temperature-modulated differential scanning calorimetry, and temperature-modulated FSC. T2 - Colloqium at the physics department of the Charles university Prague CY - Prague, Czech Republic DA - 12.11.2024 KW - Fast Scanning Calorimetry PY - 2024 AN - OPUS4-61670 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Omara, Shereen Shabaan A1 - Turky, G. A1 - Ghoneim, A. A1 - Thünemann, Andreas A1 - Abdel Rehim, M. H. A1 - Schönhals, Andreas T1 - Hyperbranched poly(amidoamine)/kaolinite nanocomposites: Structure and charge carrier dynamics N2 - An ex-situ approach was applied to prepare nanocomposites from hyperbranched poly(amidoamine) and modified kaolinite (Ka-DCA). The structure of the polymer and the corresponding nanocomposites was investigated by FTIR, DSC, SAXS and TEM. SAXS might suggest a partly exfoliated structure of the nanocomposites, which was supported by TEM. The molecular dynamics was studied by means of broadband dielectric spectroscopy (BDS). The dielectric spectra are dominated by a conductivity contribution at higher temperatures for all samples investigated. The obtained results further indicated that DC conductivity is increased by 4 orders of magnitude with increasing concentration of Ka-DCA nanofiller. Further, a significant separation between the conductivity relaxation time and that of segmental dynamics was observed. The decoupling phenomenon and the conductivity mechanism were discussed in detail. This study provides insights about the influence of the nanofiller on the structure and the conductivity contribution of nanocomposites of hyperbranched polymers including the decoupling phenomenon and fragility. KW - Hyperbranched polymers KW - Nanocomposites KW - Conductivity PY - 2017 DO - https://doi.org/10.1016/j.polymer.2017.06.017 SN - 0032-3861 VL - 121 SP - 64 EP - 74 PB - Elsevier Ltd. AN - OPUS4-40648 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zorn, R. A1 - Szymoniak, Paulina A1 - Kolmangadi, Mohamed Aejaz A1 - Wolf, M. A1 - Alentiev, D. A1 - Bermeshev, M. A1 - Böhning, Martin A1 - Schönhals, Andreas T1 - Low frequency vibrational density of state of highly permeable super glassy polynorbornenes – The Boson peak N2 - Inelastic incoherent neutron time-of flight scattering was employed to measure the low frequency density of states for a series of addition polynorbornenes with bulky side groups. The rigid main chain in combination with the bulky side groups give rise to a microporosity of these polymers in the solid state. The microporosity characterized by the BET surfaces area varies systematically in the considered series. Such materials have some possible application as active separation layer in gas separation membranes. All investigated materials show excess contributions to the Debye type density of states characteristic for glasses known as Boson peak. The maximum position of the Boson peak shifts to lower frequency values with increasing microporosity. Data for PIM-1 and Matrimid included for comparison are in good agreement to this dependency. This result supports the sound wave interpretation of the Boson peak. KW - Polynorbornes KW - Neutron Scattering PY - 2020 DO - https://doi.org/10.1039/d0cp03360j SN - 1463-9076 VL - 22 IS - 33 SP - 18381 EP - 18387 PB - Royal Chemical Society AN - OPUS4-51165 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zorn, R. A1 - Szymoniak, Paulina A1 - Kolmangadi, Mohamed Aejaz A1 - Malpass-Evans, R. A1 - McKeown, N. A1 - Tyagi, M. A1 - Böhning, Martin A1 - Schönhals, Andreas T1 - Low frequency vibrations and diffusion in disordered polymers bearing an intrinsic microporosity as revealed by neutron scattering N2 - The microscopic diffusion and the low frequency density of states (VDOS) of PIM-EATB(CH3) are investigated by inelastic and quasi-elastic neutron scattering where also the demethylated counterpart of PIM-EA-TB(H2) is considered. These intrinsic microporous polymers are characterized by large BET surface area values of several hundred m2/g and pore sizes between 0.5 and 2 nm. Detailed comparison is made to the archetype of polymers of intrinsic microporosity, PIM-1, and polynorbornenes also bearing a microporosity. Due to the wavelength of neutrons, the diffusion and vibrations can be addressed on microscopic length and time scales. From the inelastic neutron scattering experiments the low frequency density of states (VDOS) is estimated which shows excess contributions to the Debye-type VDOS known as Boson peak. It was found that the maximum frequency of the Boson peak decreases with increasing microporosity characterized by the BET surface area. However, besides the BET surface area, additional factors such as the backbone stiffness govern the maximum frequency of the Boson peak. Further the mean squared displacement related to microscopic motions was estimated from elastic fixed window scans. At temperatures above 175 K, the mean squared displacement PIM-EA-TB(CH3) is higher than that for the demethylated counterpart PIM-EA-TB(H2). The additional contribution found for PIM-EATB(CH3) is ascribed to the rotation of the methyl group in this polymer because the only difference between the two structures is that PIM-EA-TB(CH3) has methyl groups where PIM-EA-TB(H2) has none. A detailed comparison of the molecular dynamics is also made to that of PIM-1 and the microporous polynorbornene PTCNSi1. The manuscript focuses on the importance of vibrations and the localized molecular mobility characterized by the microscopic diffusion on the gas Transport in polymeric separation membranes. In the frame of the random gate model localized fluctuations can open or close bottlenecks between pores to enable the diffusion of gas molecules. KW - Polymer of intrisic microporosity KW - Neutron scattering KW - Boson peak KW - Methyl group rotation PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-538490 DO - https://doi.org/10.3390/cryst11121482 VL - 11 IS - 12 SP - 1 EP - 16 PB - MDPI CY - Basel AN - OPUS4-53849 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kolmangadi, Mohamed Aejaz A1 - Szymoniak, Paulina A1 - Smales, Glen Jacob A1 - Bermeshev, M. A1 - Schönhals, Andreas A1 - Böhning, Martin T1 - Molecular mobility of polynorbornenes with trimethylsiloxysilyl side groups: Influence of the polymerization mechanism N2 - We report dielectric and calorimetric studies on metathesis and addition-type polytricyclononenes, both based on the same monomer bearing three pendant OSiMe3 groups. For the addition-type polymer, dielectric spectroscopy reveals a β*-process related to the microporosity, whereas for its metathesis counterpart, the segmental dynamics manifests as an α-process related to a glass transition. Besides active dielectric processes, a significant conductivity contribution is detected for both samples which for the microporous additiontype polymer is three orders of magnitude greater than for the metathesis polymer. The broadband dielectric spectroscopy is complemented by detailed calorimetric investigations, comprising DSC, FSC, and TMDSC. The calorimetric methods detected the glass transition for the metathesis polymer in agreement with the observed dielectric α-process. Furthermore, the already reported gas transport properties for both polymers are compared, setting them in correlation with the observed molecular mobility and conductivity behavior. The discussed results reflect significant differences in molecular mobility of the two polymers affecting the appearance of microporosity which strongly determines the gas transport properties. KW - Microporous polymers KW - Molecular mobility KW - Electrical conductivity KW - Membrane polymers KW - Gas separation PY - 2022 DO - https://doi.org/10.22079/JMSR.2021.538060.1495 SN - 2476-5406 VL - 8 IS - 3 SP - 1 EP - 9 PB - Membrane Processes Research Laboratory (MPRL) CY - Tehran AN - OPUS4-54303 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dudziak, Mateusz A1 - Riechers, Birte A1 - Maaß, Robert A1 - Michalchuk, Adam A1 - Schönhals, Andreas A1 - Szymoniak, Paulina T1 - Beyond conventional calorimetry: Unlocking thermal characterization with fast scanning techniques N2 - Fast scanning calorimetry (FSC) has emerged as a transformative technique in thermal analysis, enabling the investigation of rapid and kinetically driven thermal transitions that are inaccessible to conventional differential scanning calorimetry. This review highlights the capabilities enabled by FSC for studying a wide range of materials under extreme thermal conditions, including polymers, pharmaceuticals, metallic glasses, nanocomposites, and hydrogels. By employing ultrafast heating and cooling rates, FSC allows for the suppression of crystallization, resolution of weak transitions, and analysis of thermally labile or size-limited samples. The technique is particularly valuable for probing glass transitions, relaxation phenomena, and phase behavior in systems with complex morphologies or confined geometries. Case studies demonstrate the use of FSC in characterizing vitrification, physical aging, and interfacial dynamics, as well as its application in emerging fields such as additive manufacturing, supramolecular systems, and neuromorphic materials. Together, these examples underscore the role that FSC plays in advancing the understanding of structure-property relationships across diverse material classes. KW - Flash DSC KW - Calorimetry KW - Glass transition PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-647405 DO - https://doi.org/10.1016/j.tca.2025.180177 VL - 754 SP - 1 EP - 14 PB - Elsevier B.V. AN - OPUS4-64740 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Szymoniak, Paulina T1 - Spatial Inhomogeneity, Interfaces and Complex Vitrification Behavior of Epoxy and Corresponding Nanocomposites by Broadband Dielectric Spectroscopy and Hyphenated Calorimetry N2 - Polymer nanocomposites (PNCs) with inorganic nanofillers dispersed in a polymer matrix have been widely studied from the 1990s, since the pioneering work by Toyota Central Research. The possibility of producing advanced tailor-made, light weight and low-cost materials, inspired academic and commercial research towards numerous potential applications, facilitating PNCs to become a billion-dollar global industry. The introduction of nanoparticles (NPs) to a polymer matrix is expected to result in improved properties. The outstanding performance of PNCs is determined not only by the characteristics of the used components but also by their phase morphology, including the dispersion of NPs and interfacial properties. Understanding of structure-property relationships is particularly important for polymer nanocomposites with high industrial significance, such as epoxy-based materials reinforced with inorganic nanofillers. These PNCs have been successfully adopted by the marine, automotive and aerospace industries, although they are still rarely studied on a fundamental level. Therefore, this thesis aims for a detailed understanding of the structure, molecular mobility and vitrification kinetics first, of two epoxy-based materials with different network structures and second, of the corresponding nanocomposites with different alumina-based nanofillers. The first system considered (EP/T-LDH) was based on bisphenol A diglycidyl ether (DGEBA) cured with diethylenetriamine (DETA) and taurine-modified layered double hydroxide (T-LDH) NPs. The taurine molecule bears additional functionalities that could enhance the interactions between the matrix and the nanofiller, improving the interphase formation. The seconds system (EP/BNP) was based on DGEBA and methyl tetrahydrophtalic acid anhydride (MTHPA) as a hardener, reinforced with boehmite nanoparticles (BNPs). The comparison of the two systems enables for a comparative study on the effect of different hardeners and the morphology and modification of the alumina-based nanofillers on the material behavior. The materials were investigated employing complementary techniques with different sensitivities and frequency windows. The following methodology was used: transmission electron microscopy (TEM), small – and wide – angle X-ray scattering (SAXS/WAXS), broadband dielectric spectroscopy (BDS), calorimetry in a form of conventional DSC and fast scanning calorimetry (FSC), as well as specific heat spectroscopy (SHS) in a form of temperature modulated DSC, temperature modulated FSC and static FSC by calculating the thermal relaxation rates from the cooperativity approach. The FSC method (based on adiabatic chip calorimetry to probe micrometer-sized samples) was successfully employed in this work, exploiting all its possibilities for the first time in literature for a PNC. Moreover, a systematic analysis technique was established to overcome the problem of vague glass transition regions observed for highly loaded PNCs in the heat flow and heat capacity curves. First, TEM, SAXS/WAXS and indirectly BDS and SHS were employed to obtain the information about the approximate morphology of the PNCs. It was found that epoxy-based materials exhibit a structural heterogeneity in a form of regions with different average crosslinking density. This was indicated by multiple-peak scattering pattern of the polymer matrix and two distinct α-processes (dynamic glass transition) related to the cooperative fluctuation of the epoxy network found by BDS and SHS. This was described for the first time for epoxy-based materials. The two α-relaxations were evidenced differently for the two systems, which is related to different network structures and dipole moments due to the employed hardeners. Nevertheless, structural heterogeneity is an intrinsic feature of these materials, independent of the type of hardener used for the network formation and nanofiller. In addition, matrix inhomogeneities were more pronounced with increasing nanoparticle content. Furthermore, a powerful new technique was applied for X-ray scattering data, using Monte Carlo fits, to describe the NPs dispersion throughout the whole sample volume (as opposed to the local investigations performed by most researches). Additional structural information of the two systems was extracted by BDS and SHS, such as qualitative and quantitative estimation of polymer segments physically adsorbed and/or chemically bonded onto the nanoparticles. Due to the immobilized character of this interphase with respect to the cooperative segmental motions, it is denoted as a rigid amorphous fraction (RAF). For instance, on the contrary to EP/BNP, for EP/T-LDH a dielectrically active process was found, related to the localized fluctuations within RAF. Moreover, the amount of RAF in EP/T-LDH was reaching up to 40 wt % of the system, whereas in EP/BNP it ranged between 1-7 wt %. In the latter case the presence of NPs was found to simultaneously increase and decrease the number of mobile segments, due to the interphase formation and changes in crosslinking density. The difference between the two systems was ascribed to the presence of additional amine functionalities in the T-LDH nanofiller. Second, employing BDS and SHS, a systematic study on the effect of NPs on the segmental dynamics was performed. For example, depending on the nanofiller, the α-processes related to regions with higher crosslinking density was found to shift to higher and lower temperatures with increasing T-LDH and BNPs concentration, respectively. The observed difference is due to the different synergism of the polymer matrix with the nanofiller. Third, a detailed investigation of the vitrification kinetics was performed with DSC and FSC. The concentration dependence of the glass transition temperature was found, similar to the behavior of the α-processes. It was shown that, in parallel to the detected main glass transition, epoxy-based materials can exhibit an additional low temperature vitrification mechanism. As expected from the two distinct α-processes, this behavior was however not discussed in prior studies for an unfilled network former. This finding was correlated to the structural heterogeneity evidenced by other techniques. This thesis, dealing with an in-depth research on the epoxy-based materials that are already successfully employed in numerous applications underlines the necessity of more fundamental research in this field. It shines light on the complexity of these systems and contributes to defining how the structure-property relationships can be determined by combining multiple experimental techniques and analytical methodology. T2 - PhD defense CY - Online meeting DA - 18.12.2020 KW - Interfaces KW - Nanocomposites KW - Rigid amorphous fraction KW - TMDSC KW - BDS PY - 2020 AN - OPUS4-52035 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönhals, Andreas T1 - Broadband dielectric spectroscopy in comparison to other spectroscopic methods applied to functional materials N2 - The basics of broadband dielectric spectroscopy were introduced in detail. The analysis of the data was discussed. As application of broadband dielectric spectroscopy the alpha-relaxation (dynamic glass transition) and the chain dynamics of polymers were illustrated. Further the application of dielectric spectroscopy to advanced functional materials. T2 - International Summer School on Crystal Growth and Advanced Materials for Energy Conversation CY - Bucharest, Romania DA - 10.07.2017 KW - Broadband dielectric spectroscopy PY - 2017 AN - OPUS4-41024 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönhals, Andreas T1 - Glass transition of thin polymeric films as revealed by calorimetric and dielectric techniques N2 - The structure and dynamics of thin polymeric films is reviewed and discussed in the frame work of novel theoretical approaches T2 - Lähnwitzseminar on Calorimetry CY - Rostock-Warnemünde, Germany DA - 03.06.2018 KW - Thin polymeric films KW - Dielectric spectroscopy KW - Thermal süectroscopy PY - 2018 AN - OPUS4-45164 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Szymoniak, Paulina T1 - Spatial Inhomogeneity, Interfaces and Complex Vitrification Behavior of Epoxy-based Materials by Broadband Dielectric Spectroscopy and Calorimetry N2 - Although in the last decades epoxy-based nanocomposites have been successfully adopted by the marine, automotive and aerospace industries they are still rarely studied on a fundamental level. This work deals with an in-depth comparative investigation of the structure, molecular mobility and vitrification kinetics of three bisphenol A diglycidyl ether (DGEBA)-based materials with different nanofillers: I) taurine-modified layered double hydroxide (T-LDH), II) boehmite (BNPs) and III) halloysite nanotubes (HNTs). Moreover, the effect of different hardeners (diethylene triamine and methyl tetrahydrophtalic acid anhydride) on the unfilled epoxy matrix is addressed as well. The chosen methodology comprises I) small – and wide – angle X-ray scattering (SAXS/WAXS) II) calorimetry in the forms of a) conventional DSC and b) static fast scanning calorimetry (FSC), III) broadband dielectric spectroscopy (BDS), as well as IV) specific heat spectroscopy in the forms of a) temperature modulated DSC, and b) temperature modulated FSC. The combination of these techniques proved an intrinsic spatial heterogeneity of epoxy-based materials, evidenced by two separate segmental relaxation processes. Although, depending on the hardener the response of the systems to calorimetric and dielectric investigations was different, in a broader sense similar conclusions can be extracted on the structural heterogeneity. As expected from the two distinct α-processes, it was shown that, in parallel to the main glass transition, epoxy-based materials can exhibit an additional low temperature vitrification mechanism, which was not discussed in prior studies for an unfilled network former. Furthermore, the interfacial region (so-called rigid amorphous fraction) was qualitatively and quantitatively addressed, in dependence of the employed nanofiller structure. T2 - Webinar University of Southern Denmark CY - Online meeting DA - 20.01.2021 KW - BDS KW - Nanocomposites KW - Epoxy KW - Rigid amorphous fraction KW - TMDSC KW - Flash DSC PY - 2021 AN - OPUS4-52036 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönhals, Andreas T1 - Nano-sized Relaxation Spectroscopy of Miscible PVME/PS Blend Thin Films N2 - The moleculat dynamics of ultra thin films of polystyrene/poly(vinyl methyl ether) blends as revealed by nanosized specific heat and dielectric spectroscopy is discussed. T2 - Viscous liquids and the glass transition XV CY - Søminestationen, Holbæk, Denmark DA - 21.06.2018 KW - Thin polymeric films KW - Dielectric spectroscopy KW - Specific heat spectroscopx PY - 2018 AN - OPUS4-45280 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönhals, Andreas T1 - Vibrational density of states and molecular mobility in a polymer with intrinsic microporosity PIM-1 as revealed by inelastic neutron scattering N2 - Polymers with intrinsic microporosity are promising candidates for the active separation layer in gas separation membranes. Here, by means of inelastic neutron scattering, the vibrational density of states (VDOS) and the molecular mobility were investigated for PIM-1, the prototypical polymer with intrinsic microporosity. The results are compared to data measured for a more conventional high-performance polyimide used in gas separation membranes (Matrimid). The measured data show the characteristic low frequency excess contribution to the VDOS above the Debye sound wave level, generally known as the Boson peak in glass-forming materials. In comparison to the Boson peak of Matrimid, that of PIM-1 is shifted to lower frequencies. This shift is discussed considering the microporous, sponge-like structure of PIM-1 as providing a higher compressibility at the molecular scale than for conventional polymers. Elastic fixed window scans were measured on a neutron backscattering spectrometer to have an overview about the molecular dynamics at a time scale of ca. 1 ns. The temperature dependence of the estimated mean squared displacement shows a step-like increase in the temperature range from 100 K to 250 K indicating the onset of some molecular mobility. The nature of this motional process was analyzed in detail by quasielastic neutron scattering where the data are discussed with regard to both the q- and the temperature dependence. T2 - QENS/WINWS 2018 CY - Hong Kong, China DA - 17.07.2018 KW - Polymers with intrinic microporosity KW - Quasielastic neutron scattering PY - 2018 AN - OPUS4-45534 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönhals, Andreas T1 - Unraveling the dynamics of thin films of a miscible PVME/PS blend N2 - Dielectric spectroscopy (BDS) was employed to investigate the dynamics of thin films (7 – 200 nm) of a Poly (vinyl methyl ether) (PVME) / Polystyrene (PS) blend (50:50 wt%). For the BDS measurements Nano-Structured Capacitors (NSC) were employed, where films have a free surface. This method was applied for film thicknesses up to 36 nm. Thicker films were prepared between Crossed Electrodes Capacitors (CEC). The spectra of the films showed multiple processes. The first process was assigned to the -relaxation of a bulk-like layer. For films measured by NSC, its rates were higher compared to that of the bulk blend. This behavior was related to a PVME-rich free-surface layer. A second process was observed for films measured by CEC (process X) and the 36 nm film measured by NSC (process X2). This process was assigned to fluctuations of PVME constraint by PS. Its activation energy was found to be thickness dependent, due to the evidenced thickness dependency of the compositional heterogeneity. Finally, a third process with an activated temperature-dependence was observed for all films measured by NSC (process X1). It resembled the molecular fluctuations in an adsorbed layer found for films of pure PVME. T2 - Anual Meeting of the American Physical Society CY - Los Angeles, CA, USA DA - 05.03.2018 KW - Thin polymeric films PY - 2018 AN - OPUS4-44414 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönhals, Andreas T1 - Molecular mobility and physical aging of polymers with intrinsic microporosity as revealed by dielectric spectroscopy N2 - The dielectric properties of different polymers with intrinsic microporosity are investigated by braodband dielectric spectroscopy. The results are discussed with regard to the structure T2 - Spring Meeting of German Physical Society CY - Berlin, Germany DA - 12.03.2018 KW - Polymers with intrinsic microporosity KW - Gas separation membranes KW - Dielectric spectroscopy PY - 2018 AN - OPUS4-44490 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schoenhals, Andreas T1 - The bahvior of inonic liquid crystals as investigated by broadband dielectric spectroscopy and complementary methodas N2 - The behavior of liquid crystals based on phenylbenzoate was investigated using broadband dielectric spectroscopy and advanced calorimetry. The length of the alkyl side chain was systematically varied from 8 to 16 carbon atoms. The experimental results were compared with those obtained from molecular dynamics simulations. T2 - Sympoium: "Dipoles is soft matter - How they move and organize" CY - Leuven, Belgium DA - 06.06.2025 KW - Ionic liquid crystals PY - 2025 AN - OPUS4-63316 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nikitin, D. A1 - Madkour, Sherif A1 - Pleskunov, P A1 - Tafiichuk, R A1 - Shelemin, A A1 - Hanus, J A1 - Gordeev, I A1 - Sysolyatina, E A1 - Ermolaeva, S A1 - Titov, V A1 - Schönhals, Andreas A1 - Choukourov, A T1 - Cu nanoparticles constrain segmental dynamics of crosslinked polyethers: a trade -off between non-fouling and antibacterial properties N2 - Copper has a strong bactericidal effect against multi-drug resistant pathogens and polyethers are known for their resistance to biofilm formation. Herein, we combined Cu nanoparticles (NPs) and a polyether Plasma polymer in the form of nanocomposite thin films and studied whether both effects can be coupled. Cu NPs were produced by magnetron sputtering via the aggregation in a cool buffer gas whereasolyether layers were synthesized by Plasma-Assisted Vapor Phase Deposition with poly(ethylene oxide) (PEO) used as a precursor. In situ specific heat spectroscopy and XPS analysis revealed the formation of a modified polymer layer around the NPs which propagates on the scale of a few nanometers from the Cu NP/polymer interface and then transforms into a bulk polymer phase. The chemical composition of the modified layer is found to be ether-deficient due to the catalytic influence of copper whereas the bulk polymer Phase exhibits the chemical composition close to the original PEO. Two cooperative glass transition phenomena are revealed that belong to the modified polymer layer and the bulk phase. The former is characterized by constrained mobility of polymer segments which manifests itself via a 30 K increase of dynamic glass transition temperature. Furthermore, the modified layer is characterized by the heterogeneous structure which results in higher fragility of this layer as compared to the bulk phase. The Cu NPs/polyether thin films exhibit reduced Protein adsorption; however, the constrained segmental dynamics leads to the Deterioration of the non-fouling properties for ultra-thin polyether coatings. The films are found to have a bactericidal effect against multi-drug resistant Gram-positive Methicillin-Resistant Staphylococcus aureus and Gram-negative Pseudomonas aeruginosa. KW - Nanocomposites KW - Specific heat spectroscopy PY - 2019 DO - https://doi.org/10.1039/c8sm02413h VL - 15 IS - 13 SP - 2884 EP - 2896 PB - RSC AN - OPUS4-47765 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kolmangadi, Mohamed Aejaz T1 - Molecular Dynamics of Janus Polynorbornenes: Glass Transitions and Nanophase separation N2 - We report the dielectric and calorimetric investigations of an homologous series of Janus polynorbornenes with rigid main backbone and flexible -Si(OR)3 side groups, of differing length alkyl chains (R = Propyl, Butyl, Hexyl, Octyl, Decyl). Dielectric dispersion reveals two active processes at low temperatures, denoted as β- and α- relaxation. The former can be assigned to localized fluctuations, whilst the latter relates to the glassy dynamics of the flexible -Si(OR)3 side groups, that creates a nanophase separation in both the alkyl chain rich and backbone rich domains. Temperature modulated DSC measurements and X-ray scattering experiment confirm the nanophase separation. Fast Scanning Calorimetry employing both fast heating and cooling rates detects the glass transition temperatures of the backbone rich domains, which are beyond or near to their degradation temperatures in terms of conventional DSC. The cooperative length scale of glass transition and the size of the alkyl chain rich domains increases with chain length. Alongside these results, a significant conductivity contribution was observed for all Poly(tricyclononenes) with Si(OR)3 side groups, which is interpreted in terms of a percolation model. T2 - Chemical Engg Seminar CY - Columbia University, NY, USA DA - 14.03.2023 KW - Glass transition KW - Conductivity KW - Fast Scanning Calorimetry KW - Dynamics PY - 2023 AN - OPUS4-57343 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kolmangadi, Mohamed Aejaz T1 - Dynamics and conductivity of nanoconfined amino acid based superdiscs: Influence of the side chain length N2 - Ionic Liquid Crystals (ILCs) are emerging class of materials that combine the properties of liquid crystals with the ionic conduction similar to ionic liquids. It’s known that liquid crystals exhibit intriguing properties when confined and are of importance from both fundamental and technological perspective. Here, we study the molecular dynamics and electrical conductivity of a homologous series of Dopamine (DOPA) based ILCs, ILCn (n = 12,14,16) confined in self ordered nanoporous alumina oxide membrane of 180 nm pore size using Broadband Dielectric Spectroscopy (BDS). We aim to understand how the alkyl chain length and confinement influence the dynamics in this system. In the bulk, for all ILCs, we observe two relaxation modes in the crystalline phase, the  and α1 relaxation respectively, and one relaxation mode in the columnar phase, the α2 relaxation, but for ILC16, where two relaxation modes (α2 and α3) are detected in the columnar phase. For the confined case, all relaxation processes slowdown compared to the bulk. For ILC16, the α1 relaxation is completely suppressed. For all ILCs, the absolute values of DC conductivity are reduced by some three orders of magnitude. We discuss in detail the possible molecular origin of the relaxation processes and the charge transport in this system. T2 - CONFIT 2022 CY - Grenoble, France DA - 10.10.2022 KW - Ionic Liquid crystals KW - Nanoconfinement KW - Conductivity PY - 2022 AN - OPUS4-57341 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Braun, M. A1 - Reuter, T. A1 - Bellon, Carsten A1 - Orth, Anthony A1 - Bartscher, M. A1 - Li, K. A1 - Kasperl, S. A1 - Kirschbaum, K. A1 - Hausotte, T. T1 - Simulation of a real dimensional CT-measurement study using a calibrated aluminum specimen N2 - For the long-term goal of determining the measurement uncertainty of dimensional computed tomography (CT) measurements with simulation, it is necessary to prove the compatibility of the digital model with its real counterpart. A study of repeated CT measurements of a calibrated aluminum specimen was performed and afterwards simulated. A first indicator for a sufficiently good digital representation is the agreement of dimensional measurands, such as diameters and center-to-center distances. Results show in general good agreement between simulation and real measurement. A detailed discussion of the results as well as a proposed criterion for testing the simulation will be shown in the full paper. T2 - 10th International Symposium on Digital Industrial Radiography and Computed Tomography (DIR 2025) CY - Paris, France DA - 01.07.2025 KW - Simulation KW - Digital metrological twin KW - Computed tomography PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-658752 DO - https://doi.org/10.58286/31414 SN - 1435-4934 VL - 30 IS - 8 SP - 1 EP - 9 PB - NDT.net CY - Kirchwald AN - OPUS4-65875 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Li, Guiping A1 - Liu, Ye A1 - Schultz, Thorsten A1 - Exner, Moritz A1 - Muydinov, Ruslan A1 - Wang, Hui A1 - Scheurell, Kerstin A1 - Huang, Jieyang A1 - Szymoniak, Paulina A1 - Pinna, Nicola A1 - Koch, Norbert A1 - Adelhelm, Philipp A1 - Bojdys, Michael J. T1 - One‐Pot Synthesis of High‐Capacity Sulfur Cathodes via In‐Situ Polymerization of a Porous Imine‐Based Polymer N2 - AbstractLithium‐ion batteries, essential for electronics and electric vehicles, predominantly use cathodes made from critical materials like cobalt. Sulfur‐based cathodes, offering a high theoretical capacity of 1675 mAh g−1 and environmental advantages due to sulfur's abundance and lower toxicity, present a more sustainable alternative. However, state‐of‐the‐art sulfur‐based electrodes do not reach the theoretical capacities, mainly because conventional electrode production relies on mixing of components into weakly coordinated slurries. Consequently, sulfur‘s mobility leads to battery degradation—an effect known as the “sulfur‐shuttle”. This study introduces a solution by developing a microporous, covalently‐bonded, imine‐based polymer network grown in situ around sulfur particles on the current collector. The polymer network (i) enables selective transport of electrolyte and Li‐ions through pores of defined size, and (ii) acts as a robust host to retain the active component of the electrode (sulfur species). The resulting cathode has superior rate performance from 0.1 C (1360 mAh g−1) to 3 C (807 mAh g−1). Demonstrating a high‐performance, sustainable sulfur cathode produced via a simple one‐pot process, our research underlines the potential of microporous polymers in addressing sulfur diffusion issues, paving the way for sulfur electrodes as viable alternatives to traditional metal‐based cathodes. KW - In-situ polymerization KW - Sulfur cathodes PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-604215 DO - https://doi.org/10.1002/anie.202400382 SN - 1433-7851 SP - 1 EP - 11 PB - Wiley VHC-Verlag AN - OPUS4-60421 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Elert, Anna Maria A1 - Chen, Yong-Cin A1 - Smales, Glen Jacob A1 - Topolniak, Ievgeniia A1 - Sturm, Heinz A1 - Schönhals, Andreas A1 - Szymoniak, Paulina T1 - Effects of the charge density of nanopapers based on carboxymethylated cellulose nanofibrils investigated by complementary techniques N2 - Cellulose nanofibrils (CNFs) with different charge densities were prepared and investigated by a combination of different complementary techniques sensitive to the structure and molecular dynamics of the system. The morphology of the materials was investigated by scanning electron microscopy (SEM) and X-ray scattering (SAXS/WAXS). The latter measurements were quantitatively analyzed yielding to molecular parameters in dependence of the charge density like the diameter of the fibrils, the distance between the fibrils, and the dimension of bundles of nanofibrils, including pores. The influence of water on the properties and the charge density is studied by thermogravimetric analysis (TGA), differential scanning calorimetry (DSC) and broadband dielectric spectroscopy. The TGA measurements reveal two mass loss processes. The one at lower temperatures was related to the loss of water, and the second process at higher temperatures was related to the chemical decomposition. The resulting char yield could be correlated to the distance between the microfibrils. The DSC investigation for hydrated CNFs revealed three glass transitions due to the cellulose segments surrounded by water molecules in different states. In the second heating scan, only one broad glass transition is observed. The dielectric spectra reveal two relaxation processes. At low temperatures or higher frequencies, the β-relaxation is observed, which is assigned to localized fluctuation of the glycosidic linkage. At higher temperatures and lower frequencies, the α-relaxation takes places. This relaxation is due to cooperative fluctuations in the cellulose segments. Both processes were quantitatively analyzed. The obtained parameters such as the relaxation rates were related to both the morphological data, the charge density, and the content of water for the first time. KW - Cellulose nanofibrils PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-600528 DO - https://doi.org/https://doi.org/10.1021/acsomega.4c00255 SN - 2470-1343 VL - 9 SP - 20152 EP - 20166 PB - ACS AN - OPUS4-60052 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yin, Huajie A1 - Chapala, P. A1 - Bermeshev, M. A1 - Schönhals, Andreas A1 - Böhning, Martin T1 - Molecular Mobility and Physical Aging of a Highly Permeable Glassy Polynorbornene as Revealed by Dielectric Spectroscopy N2 - Polymeric membranes represent a cost- and energy efficient solution for gas separation. Recently superglassy polymers with high free volume outperform many conventional dense polymers in terms of gas permeability and selectivity. However, such polymers are prone to pronounced physical aging, resulting in a dramatic reduction in the gas permeability. Molecular mobility of polymer segments plays an important role in the physical aging and the gas transport performance of polymeric membranes. Molecular mobility and physical aging of a representative superglassy polynorbornene with very high gas permeability, PTCNSi2g, was monitored by using dielectric spectroscopy with state-of-the-art high-resolution analyzers. This work helps to shed some light on the structure−property relationship of superglassy polymers on a molecular level and to provide practical “design rules” for the development of high performance polymers for gas separation. KW - Molecular mobility KW - Gas separation membrane KW - Broadband dielectric spectroscopy KW - Polymer KW - Physical ageing PY - 2017 DO - https://doi.org/10.1021/acsmacrolett.7b00456 SN - 2161-1653 VL - 6 IS - 8 SP - 813 EP - 818 PB - ACS CY - Washington DC, USA AN - OPUS4-41354 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madkour, Sherif T1 - In-situ probing of the dynamics of irreversibly adsorbed layers in PVME thin films N2 - For many years now, the so-called three layer model (free-surface, bulk-like, and adsorbed layers) has been commonly used, along with other parameters, to explain the deviations seen in glass transition and glassy dynamics for polymers confined into thin films, compared to their bulk value. Nevertheless, due to the hard accessibility of the adsorbed layers in supported films, little is known about the nature of their dynamics and how they really influences the overall dynamics of the thin films. Here, the irreversibly self-assembled adsorbed layer of a low MW Poly (vinyl methyl ether) (PVME) is solvent-leached from a 200 nm film. The thickness and topography of this layer is checked with Atomic Force Microscopy (AFM), to insure no dewetting and low roughness. Further, the dynamics of the adsorbed layer is then in-situ probed with Broadband Dielectric Spectroscopy (BDS). A recently developed nano-structured capacitor arrangement was employed; where a silicon wafer with nanostructured SiO2 nano-spacers, with heights of 35 nm, is placed on top of a thin film spin coated on an ultra-flat highly conductive silicon wafer. All results will be discussed in detail and quantitatively compared to our recent work on the glassy dynamics of PVME thin films (50 nm- 7nm), where BDS measurements showed two thickness-independent relaxation processes. The first process was assigned to the -relaxation of a bulk-like layer. Whereas the second process showed a different temperature dependence and was ascribed to the relaxation of polymer segments adsorbed at the substrate. To our knowledge, this is the first in-situ study of the dynamics of an irreversibly adsorbed layer. T2 - 8th International Discussion Meeting Relaxation in Complex Systems CY - Wisla, Poland DA - 23.07.2017 KW - Thin films PY - 2017 AN - OPUS4-41190 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yildirim, Arda T1 - Structure, Dynamics and Phase Behavior of a Discotic Liquid Crystal Confined in Nanoporous Anodic Aluminum Oxide Membranes N2 - Discotic liquid crystals (DLCs) are a promising class of soft matter for electronic applications. This is due to their ability to organize and stack themselves into columns in a hexagonal columnar mesophase, driven by the overlapping of the π orbitals of their aromatic core. This leads to a high charge-carrier mobility along the column axis. Previous studies on DLCs showed that their properties, such as phase transition temperatures and enthalpies, are susceptible to nanoconfinement. In this study, 2,3,6,7,10,11 hexakis[hexyloxy] triphenylene (HAT6), a triphenylene based DLC, was confined into parallel aligned cylindrical nanopores of anodic aluminum oxide (AAO) membranes by melt infiltration in the isotropic phase under an argon atmosphere. Furthermore, the pore surfaces of a series of membranes were chemically modified, resulting in a more hydrophobic pore surface than the unmodified ones. The structure, dynamics, and the phase behavior of HAT6 confined into modified and unmodfied nanopores of AAO were investigated by broadband dielectric spectroscopy and differential scanning calorimetry. Results will be discussed in detail. T2 - DPG Spring Meeting 2017 CY - Dresden, Germany DA - 19.03.2017 KW - Discotic Liquid Crystals KW - Nanoconfinement PY - 2017 AN - OPUS4-39561 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Omar, Hassan A1 - Hertwig, Andreas A1 - Szymoniak, Paulina A1 - Schönhals, Andreas T1 - Signature of the Adsorbed Layer on the glass transition of thin polymer Films: Broadband Dielectric spectroscopy and related techniques N2 - In well annealed thin polymer films with non-repulsive polymer/substrate interaction with a substrate an irreversibly adsorbed layer is expected to form. These adsorbed layers have shown a great potential for technological applications [1]. However, the growth kinetics and the molecular mobility of the adsorbed layer is still not fully understood. This concerns also the influence of the adsorbed layer on the thickness dependence of the glass transition temperature of thin films. This is partly due to the difficult accessibility of these layers in thin films. Here, the irreversibly adsorbed layers of semi-rigid mail chain polymers like polycarbonate or polysulfone are revealed by solvent-leaching experiments. First, the growth kinetics of these layers is investigated as a function of annealing time. The film thickness, topography and the quality of the adsorbed layer is controlled by Atomic Force Microscopy (AFM). Secondly, the molecular mobility of the adsorbed layer is investigated by Broadband Dielectric Spectroscopy (BDS). A developed nanostructured capacitor arrangement is employed to measure the layer with a free surface. In addition to the dielectric experiments, spectroscopic Ellipsometry measurements are carried out to estimate the glass transition of the thin films. The thickness dependence of the glass transition of the thin films is correlated with the adsorbed layer [2,3]. Acknowledgments D. Hülagü and G. Hidde thanked for the help with the ellipsometry measurements. T2 - 12. Conference on Broabband Dielectric Spectroscopy and its Application CY - Lisbon, Portugal DA - 01.09.2024 KW - Thin films PY - 2024 AN - OPUS4-60959 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Omar, Hassan A1 - Smales, Glen Jacob A1 - Henning, S. A1 - Li, Z. A1 - Wang, D.-Y. A1 - Schönhals, Andreas A1 - Szymoniak, Paulina T1 - Calorimetric and Dielectric Investigations of Epoxy-Based Nanocomposites with Halloysite Nanotubes as Nanofillers N2 - Epoxy nanocomposites are promising materials for industrial applications (i.e., aerospace, marine and automotive industry) due to their extraordinary mechanical and thermal properties. Here, the effect of hollow halloysite nanotubes (HNT) on an epoxy matrix (Ep) was the focus of the study. The structure and molecular mobility of the nanocomposites were investigated using a combination of X-ray scattering, calorimetry (differential (DSC) and fast scanning calorimetry (FSC)) and dielectric spectroscopy. Additionally, the effect of surface modification of HNT (polydopamine (PDA) and Fe(OH)3 nanodots) was considered. For Ep/HNT, the glass transition temperature (Tg) is was de-creased due to a nanoparticle-related decrease of the crosslinking density. For the modified system, Ep/m-HNT, the surface modification resulted in enhanced filler–matrix interactions leading to higher Tg values than the pure epoxy in some cases. For Ep/m-HNT, the amount of interface formed between the nanoparticles and the matrix ranged from 5% to 15%. Through BDS measurements, localized fluctuations were detected as a β- and γ-relaxation, related to rotational fluctuations of phenyl rings and local reorientations of unreacted components. A combination of calorimetry and BDS dielectric spectroscopy revealed a dynamic and structural heterogeneity of the matrix, as confirmed by two glassy dynamics in both systems, related to regions with different crosslinking densities. KW - Rigid amorphous fraction KW - Epoxy nanocomposites KW - Halloysite nanotubes KW - X-ray scattering KW - Differential scanning calorimetry KW - Broadband dielectric spectroscopy KW - Flash DSC PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-526668 DO - https://doi.org/10.3390/polym13101634 VL - 13 IS - 10 SP - 1634 PB - MDPI AN - OPUS4-52666 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radnik, Jörg T1 - (hard) x ray photoelectron spectroscopy as tool in nano-analytics N2 - Selected samples are used to show, that photoelectron spectroscopy is an important tool for measuring nano-objects, especially for determing the chemical composition and structure on the nanosacle. XPS with different energies offers new possibilities in depth-profiling. T2 - SFB 1073 Colloquium CY - Göttingen, Germany DA - 22.02.2024 KW - X-ray photoelectron spectroscopy KW - Core-shell nanoparticle KW - Graphene related 2D materials PY - 2024 AN - OPUS4-59589 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yildirim, Arda A1 - Krause, Christina A1 - Zorn, R. A1 - Schönhals, Andreas T1 - Multiple glassy dynamics of a homologous series of triphenylene-based columnar liquid crystals – A study by broadband dielectric spectroscopy, advanced calorimetry and Neutron Scattering N2 - Hexakis(n-alkyloxy)triphenylene) (HATn) consisting of an aromatic triphenylene core and alkyl side chains are model discotic liquid crystal (DLC) systems forming a columnar mesophase. In the mesophase, the molecules of HATn self-assemble in columns, which has one-dimensional high charge carrier mobility along the columns. Here, a homologous series of HATn with different length of the alkyl chain (n=5,6,8,10,12) is investigated using differential scanning calorimetry (DSC), broadband dielectric spectroscopy (BDS) and advanced calorimetric techniques including fast scanning calorimetry (FSC) and specific heat spectroscopy (SHS). The investigation of the phase behavior was done utilizing DSC experiments and the influence of the alkyl chain length on the phase behavior was revealed. By the dielectric investigations a γ-relaxation due to localized fluctuations as well as two glassy dynamics the αcore and αalkyl relaxation were observed in the temperature range of the plastic crystalline phase. Moreover, the observed glassy dynamics were further studied employing advanced calorimetry. All observed relaxation processes are attributed to the possible specific molecular fluctuations and discussed in detail. From the results a transition at around n=8 from a rigid constrained (n=5,6) to a softer system (n=10,12) on a molecular lenght scale was revealed with increasing alkyl chain length. A counterbalance of two competing effects of a polyethylene like behavior of the alkyl chains in the intercolumnar domains and self-organized confinement is discussed in the context of a hindered glass transition. The results were confirmed by in- and quasielastic neutron scattering T2 - Confit 2022 CY - Grenoble, France DA - 10.10.2022 KW - Glassy Dynamics KW - Discotic Liquid Crystals PY - 2022 AN - OPUS4-56661 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Pauw, Brian Richard A1 - Szymoniak, Paulina T1 - Dataset and Jupyter worksheet interpreting the (results from) small- and wide-angle scattering data from a series of boehmite/epoxy nanocomposites. Accompanies the publication "Competition of nanoparticle-induced mobilization and immobilization effects on segmental dynamics of an epoxy-based nanocomposite" N2 - Dataset and Jupyter worksheet interpreting the (results from) small- and wide-angle scattering data from a series of boehmite/epoxy nanocomposites. Accompanies the publication "Competition of nanoparticle-induced mobilization and immobilization effects on segmental dynamics of an epoxy-based nanocomposite", by Paulina Szymoniak, Brian R. Pauw, Xintong Qu, and Andreas Schönhals. Datasets are in three-column ascii (processed and azimuthally averaged data) from a Xenocs NanoInXider SW instrument. Monte-Carlo analyses were performed using McSAS 1.3.1, other analyses are in the Python 3.7 worksheet. Graphics and result tables are output by the worksheet. KW - Small angle scattering KW - X-ray scattering KW - Nanocomposite KW - Polymer nanocomposite KW - Boehmite KW - Analysis KW - SAXS/WAXS PY - 2020 DO - https://doi.org/10.5281/zenodo.4321087 PB - Zenodo CY - Geneva AN - OPUS4-51829 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kolmangadi, Mohamed Aejaz A1 - Smales, Glen Jacob A1 - ZhuoQing, Li A1 - Yildirim, Arda A1 - Wuckert, E. A1 - Eutionnat, S. A1 - Demel, F. A1 - Huber, P A1 - Lasachat, S. A1 - Schönhals, Andreas T1 - Side Chain Length-Dependent Dynamics and Conductivity in Self-Assembled Ion N2 - We study the molecular mobility and electrical conductivity of a homologous series of linear shaped columnar ionic liquid crystals ILCn, (n = 8, 10, 12, 14, 16) using broadband dielectric spectroscopy (BDS), specific heat spectroscopy (SHS), and X-ray scattering. We aim to understand how the alkyl chain length influences the dynamics and electric conductivity in this system. Two dielectrically active relaxation modes are observed, the γ and the αcore process, that correspond to the localized fluctuations of the alkyl chains and cooperative motions of the aromatic core in the columns, respectively. Both the γ relaxation and the αcore process slow down with increasing alkyl chain length. SHS reveals one relaxation process, the αalkyl process that has a similar temperature dependence as that of the αcore process for ILC12, 14, and 16 but shifts to higher temperature for ILC8 and 10. For ILC12, 14, and 16, the absolute values of DC conductivity increase by 4 orders of magnitude at the transition from the plastic crystalline to hexagonal columnar phase. For ILC8 and 10, the DC conductivity behavior is similar to ionic liquids, where the conductivity is coupled with structural relaxation. Small-angle X-ray investigations reveal that both the intercolumnar distance and the disorder coherence length increase with alkyl chain length; conversely, the DC conductivity decreases monotonically. KW - Ionic Liquid Crystals PY - 2022 DO - https://doi.org/10.1021/acs.jpcc.2c03023 SN - 1932-7447 VL - 126 IS - 27 SP - 10995 EP - 11006 PB - ACS AN - OPUS4-55194 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zosef, M. A1 - Fahmy, Alaa A1 - El Hotaby, W. A1 - Hassan, A. A1 - Khalil, A. A1 - Anis, B. T1 - High performance graphene-based PVF foam for lead removal from water N2 - The synthesis and optimization of superior and eco-friendly sorbents for Pb(II) pose a great challenge in the field of water treatment. The sorbent was developed by introducing graphene oxide (GO) into the matrix of polyvinyl formaldehyde (PVF) foam. The immobilization of GO in PVF results in significant increase in the maximum adsorption capacity (Qt) of GO powder for Pb(II), from ≈800 to ≈1730 mg g−1 in the case of GO/PVF foam. As compared with GO powder in Pb(II) aqueous solutions, PVF matrix keeps GO sheets stable without any agglomeration. The large surface area of GO sheet allows the abundant oxygenated functional groups on its surface to participate effectively in the Pb(II) adsorption process, leading to the huge increase of the Qt. Adsorption isotherms and kinetic studies indicated that the sorption process of Pb(II) on GO/PVF was done on heterogenous surface by ion-exchange reaction. The GO/PVF foam showed an excellent reusability for more than 10 cycles with almost the same efficiency and without any significant change in its physical properties. KW - Water treatment KW - Graphene oxide KW - Lead ions KW - Polyvinyl formaldehyde foam KW - Superior sorbent PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-523013 DO - https://doi.org/10.1016/j.jmrt.2020.08.011 VL - 9 IS - 5 SP - 11861 EP - 11875 PB - Elsevier B.V. AN - OPUS4-52301 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fahmy, Alaa A1 - Abou-Saied, M. A1 - Helaly, H. A1 - El-Dessoki, F. A1 - Mohamed, T. T1 - Novel PVA/Methoxytrimethylsilane elastic composite membranes: preparation, characterization and DFT computation N2 - A modified composite membranes (PVA/SiOH/SiOC) were made via solution-casting process using different 1:1, 1:2, 1:3 and 1:4 volume ratios of polyvinyl alcohol (PVA):methoxytrimethylsilane (MTMS). Moreover, FT-infrared and energy-dispersive X-ray spectroscopy (EDX) were mesured to account for the network structural rearrangements involving silicon within PVA matrices. The addition of MTMS has improved the thermal and mechanical properties of the composite membranes as compared to pristine PVA. In addition, the crystallinity and the morphological changes of PVA/MTMS composites was studied using X-ray diffraction (XRD) and scanning electron microscope (SEM), respectively. Three structures were suggested based on trimethyl silanol (I) wet out condensation (II and III) with the dopped PVA followed by and H-bonding interactions (IV). The outcomes of B3LYP/6-31G(d) frequency calculations favors a three-dimensional SiOC linked network (III). Nevertheless, EDX reveals, the 3D SiOC links are not observed on the surface of composite membranes, however, is found dominant in the bulk, [(CH3)3SiOCH2CH2CH2O]n. Moreover, the solubility, density, and refractive index of the synthesized composites were measured and found depended on the ratio of PVA in the composite membranes. The current results are compared with that published earlier including dimethoxydimethylsilane at the same conditions. KW - Polymer composites KW - DFT calculations KW - Elastic membrane KW - Methoxytrimethlsilane KW - Polyvinyl alcohol PY - 2021 DO - https://doi.org/10.1016/j.molstruc.2021.130173 VL - 1235 SP - 130173 PB - Elsevier B.V. AN - OPUS4-52302 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mohamed, W. A. A. A1 - Fahmy, Alaa A1 - Helal, A. A1 - Ahmed, E. A. E. A1 - Elsayed, B. A. A1 - Kamoun, E. A. A1 - Gad, E. A. M. T1 - Degradation of local Brilliant Blue R dye in presence of polyvinylidene fluoride/MWCNs/TiO2 as photocatalysts and plasma discharge N2 - The need of clean water and the water-poor are increasing daily in the world. In addition, we are facing a dramatic increase in the industrial pollutions of rivers and groundwater, which led us to find a new way to treat industrial pollutants. The plasma discharge technique is one of the important, safe, and applicable for industrial wastewater decontamination. Decolorization of Brilliant Blue R (BBR) dye as a hazard material was noticed when the contaminated solution was exposed to the plasma discharge technique. The combination between the nonthermal plasma and catalysts was evaluated in this work to optimize the degradation efficiency. The PVDF/(MWCNTs/TiO2) as three system composites was employed to enhance the nonthermal plasma performance. The surface area, phase purity, shape, and photonic efficiency were characterized employing XRD, FTIR, SEM, DSC, and UV–Vis. techniques. The obtained results of degradation using NTP technique in presence of the PVDF/MWCNTs catalyst have been enhanced the BBR dye degradation by 19% than only plasma treatment for 20 min. The durability processes of prepared PVDF/(MWCNTs/TiO2) was investigated and evaluated until 8 solar photocatalytic process repeating times. KW - Brilliant Blue R KW - MWCNT KW - PVDF PY - 2022 DO - https://doi.org/10.1016/j.jece.2021.106854 VL - 10 IS - 1 SP - 1 EP - 11 PB - Elsevier Ltd. AN - OPUS4-54386 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fahmy, Alaa A1 - Saied, M. A. A. A1 - Morgan, N. A1 - Abdelbary, H. A1 - Bahy, S. M. A1 - Schönhals, Andreas A1 - Friedrich, J. F. T1 - Modified polyvinyl chloride membrane grafted with an ultra-thin polystyrene film: structure and electrochemical properties N2 - The work explores the synthesis and the properties of a novel composite membrane System based on modified polystyrene (PS) grafted onto a polyvinyl chloride (PVC) membrane. PVC membranes were prepared by solution-casting followed by exposure to an atmospheric pressure dielectric barrier discharge (DBD) with O2 to obtain an activated Surface for grafting PS to it. Moreover, the thus prepared membranes were chemically modified furthermore by amination with polyethyleneimine or sulfonation with 4 M sulfuric acid. The membrane surface characteristics such as wettability, structure and morphology were investigated using water contact angle measurements, attenuated total reflection Fourier transform infrared spectroscopy and scanning electron microscopy experiments. The thermogravimetric stability and electrolytic responses of the membranes were studied utilizing TGA, ion exchange capacity (IEC), and solvent uptake. A significant result of plasma and chemical modification was to produce a membrane material with low permeability. Thus, the methanol permeability of the sulfonated membranes measured for 12 h was measured to 2.34$10� 8 cm2 s� 1 compared to 177.00$10� 8 cm2 s� 1 of Nafion 117®which is considered as a benchmark. This result indicates that the prepared sulfonated samples are an innovative and effective material for decreasing the methanol crossover in fuel cells to a great extent. This makes the PVC-g-St membranes are promising and attractive as new materials for polyelectrolyte membrane for fuel cells. KW - Electrolyte membrane KW - Fuell cells PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-526794 DO - https://doi.org/10.1016/j.jmrt.2021.04.018 VL - 12 SP - 2273 EP - 2284 PB - Elsevier B.V. AN - OPUS4-52679 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, Hans A1 - Weidner, Steffen T1 - High molar mass cyclic poly(L-lactide) via ring-expansion polymerizationwith cyclic dibutyltin bisphenoxides N2 - Two new catalysts (SnNa and SnBi) were prepared from dibutyltin oxide and 2,2′-dihydroxybiphenyl or2,2′dihydroxy(1,1′-binaphtyl). These catalysts enabled rapid polymerizations of L-lactide at 160 or 180 °C in bulk, whereby almost exclusively cyclic polylactides were formed. These polymerizations were free of racemization and yielded pol(L-lactide)s having weight average molecular weights (Mw's) up to 140 000 g mol−1. The Mw's varied little with the Lac/Cat ratio as expected for a ring expansion polymerization (REP). Polymerizations performed in bulk at 140, 120 and 102 °C yielded cyclic polylactides with lower molecular weights. At 102 °C a strong predominance of even-numbered cycles was found with SnNa as catalyst. SnNa can also catalyze alcohol-initiated ROPs yielding linear poly(L-lactide) free of cyclics. KW - MALDI-TOF MS KW - Polylactide KW - Ring-opening Polymerization KW - Cyclization KW - Catalysts PY - 2018 DO - https://doi.org/10.1016/j.eurpolymj.2018.05.036 SN - 0014-3057 SN - 1873-1945 VL - 105 SP - 158 EP - 166 PB - Elsevier Ltd. AN - OPUS4-45439 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Billing, Mark A1 - Gräfe, Christine A1 - Saal, Adrian A1 - Biehl, Philip A1 - Clement, Joachim A1 - Dutz, silvio A1 - Weidner, Steffen A1 - Schacher, Felix T1 - Zwitterionic Iron Oxide (γ-Fe2O3) Nanoparticles Based on P(2VP-grad-AA) Copolymers N2 - This study presents the synthesis and characterization of zwitterionic core–shell hybrid nanoparticles consisting of a core of iron oxide multicore nanoparticles (MCNPs, γ-Fe2O3) and a shell of sultonated poly(2-vinylpyridine-grad-acrylic acid) copolymers. The gradient copolymers are prepared by reversible addition fragmentation chain transfer polymerization of 2-vinylpyridine (2VP), followed by the addition of tert-butyl acrylate and subsequent hydrolysis. Grafting of P(2VP-grad-AA) onto MCNP results in P(2VP-grad-AA)@MCNP, followed by quaternization using 1,3-propanesultone-leading to P(2VPS-grad-AA)@MCNP with a zwitterionic shell. The resulting particles are characterized by transmission electron microscopy, dynamic light scattering, and thermogravimetric analysis measurements, showing particle diameters of ≈70–90 nm and an overall content of the copolymer shell of ≈10%. Turbidity measurements indicate increased stability toward secondary aggregation after coating if compared to the pristine MCNP and additional cytotoxicity tests do not reveal any significant influence on cell viability. KW - Blockcopolymer KW - Controlled radical polymerization KW - Hybrid nanoparticles KW - Iron oxide nanoparticles KW - Sulfobetaines PY - 2017 DO - https://doi.org/10.1002/marc.201600637 SN - 1022-1336 SN - 1521-3927 VL - 38 IS - 4 SP - 1600637-1 EP - 1600637-8 PB - Wiley-VCH AN - OPUS4-39339 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mechichi, R. A1 - Chabbah, T. A1 - Chatti, S. A1 - Jlalia, I. A1 - Sanglar, Corinne A1 - Casablanca, H. A1 - Vulliet, E. A1 - Marestin, C. A1 - Mercier, R. A1 - Weidner, Steffen A1 - Errachid, A. A1 - Hammani, M. A1 - Jaffrezic-Renault, N. A1 - Abderrazak, H. T1 - Semi‑interpenetrating Network‑Coated Silica Gel Based on Green Resources for the Efcient Adsorption of Aromatic Pollutants from Waters N2 - In the framework of the development of green analytical chemistry, a silica gel (SG) coated with a semi-penetrating network based on the partially biosourced poly(ethersulfone) is studied for a greener extraction process of aromatic organic pollutants. An optimized composition of the semi-penetrating network (80% of the linear polymer (LP): isosorbide-based poly(ethersulfone) and 20% cross-linking agent (XP) type bismaleimide) leads to a total adsorption of the selected aromatic pollutants, whatever their hydrophilicity. Adsorption characteristic, kinetics and isotherms of the SG-semi-INP LP80/XP20 for p-hydroxybenzoic acid and for toluic acid were studied. Langmuir model led to a better ftting of the adsorption isotherms; the adsorption of toluic acid is easier than that of p-hydroxybenzoic acid. 1/n values of benzoic acid was lower for SGsemi-INP LP80/XP20 compared to biochar and to cross-linked methacrylate resin, showing a higher adsorption efciency. KW - Isosorbide KW - Semi-interpenetrating networks KW - Silica gel modification KW - Aromatic pollutants KW - Adsorption PY - 2022 DO - https://doi.org/10.1007/s42250-022-00463 SN - 2522-5758 SP - 1 EP - 18 PB - Springer AN - OPUS4-55720 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, Hans R. A1 - Weidner, Steffen T1 - Ring-expansion polymerization of meso-lactide catalyzed by dibutyltin derivatives N2 - Meso-Lactide was polymerized in bulk at 60, 80, and 100 °C by means of three different types of catalysts: dibutyltinsulfides (2,2-dibutyl-2-stanna-1,3-dithiolane and 2,20-dibutyl-2-stanna-1,3-dithiane), dibutyltin derivatives of substituted cate-chols (BuCa, CyCa, and BzCa), and dibutyltin derivatives of2,2 dihydroxybiphenyl (SnBi) and 2,2-dihydroxy-1,10-binaphthyl(SnNa. Only the latter two catalysts were active at 60 °C. The architecture of the resulting polylactides depends very much on the structure of the catalyst and on the temperature. At the lowest temperature (60 °C), SnBi and SnNa mainly yielded even-numbered linear chains, but SnNa also yielded even-numbered cycles at 100 °C and short reaction times. In contrast,BuCa, CyCa, and BzCa mainly yielded odd-numbered cycles, although the same catalysts yielded even-numbered linear chains when benzylalcohol was added. KW - MALDI-TOF MS KW - Cyclisation KW - Catalysts KW - Polyester KW - Polymerization PY - 2018 DO - https://doi.org/10.1002/pola.28948 SN - 1099-0518 SN - 0022-3832 VL - 56 IS - 7 SP - 749 EP - 759 PB - Wiley Periodicals Inc. AN - OPUS4-44278 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weidner, Steffen A1 - Kricheldorf, H. T1 - Transesterification in alcohol-initiated ROPs of l- and meso-lactide catalyzed by Sn(II) and Sn(IV) compounds at low temperatures N2 - The purpose of this study is to shed more light on the transesterification processes in alcohol-initiated and tin(II) 2-ethylhexanoate (SnOct2)-catalyzed polymerizations of lactides at low or moderate temperatures. Ethanol-initiated polymerizations are conducted in concentrated solutions at 80 °C and a strong dependence of even/odd equilibration on the alcohol/Sn ratio. Around or above 120 °C cyclization of poly(l-lactide) via “backbiting” occurs as a third mechanism. However, poly(m-lactide) shows a higher cyclization tendency and yields cyclics even at 100 °C. Combinations of ethanol and certain cyclic dibutyltin(IV) catalysts also yield cyclic oligomers of l-lactide at 80 °C. Reaction conditions allowing for a total suppression of all transesterification reactions are not found, but even-numbered poly(m-lactide)s with a purity >95% are obtained at 70 or 60 °C. KW - Cyclization KW - MALDI-TOF MS KW - Polyester KW - Polylactide KW - Transesterification PY - 2018 DO - https://doi.org/10.1002/macp.201800445 SN - 1022-1352 SN - 1521-3935 VL - 219 IS - 24 SP - 1800445, 1 EP - 10 PB - Wiley-VCH CY - Weinheim AN - OPUS4-46705 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, H. R. A1 - Weidner, Steffen T1 - Cyclic poly(L-lactide)s via simultaneous ROP and polycondensation (ROPPOC) catalyzed by dibutyltin phenoxides N2 - Starting from dibutyltin oxide, four catalysts were synthesized, namely the dibutyltin bisphenoxides of Phenol (SnPh), 4-chlorophenol (SnCP), 4-hydroxybenzonitrile (SnCN) and pentafluorophenol (SnOPF). With the first three catalysts polymerizations of L-lactide at 160 °C in bulk yielded large fraction of linear chains having phenylester end groups at short reaction times. At longer times the fraction of cycles considerably increased at the expense of the linear chains, when SnCN was used as catalyst. With SnOPF only cyclic polylactides were obtained at low Lac/Cat ratios (< 400) with weight average molecular weights (Mw) up to 90 000 Da, whereas for high Lac/Cat ratios mixtures of cyclic and linear chains were found. Polymerizations in solution enabled variation of the molecular weight. Polymerizations of meso-lactide at temperatures down to 60 °C mainly yielded even-numbered linear chains supporting the postulated ROPPOC mechanism. KW - Cyclization KW - MALDI-TOF MS KW - Polycondensation KW - Ring-opening Polymerization KW - Polylactide PY - 2018 DO - https://doi.org/10.1016/j.eurpolymj.2018.10.005 SN - 0014-3057 IS - 109 SP - 360 EP - 366 PB - Elsevier AN - OPUS4-46263 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, H. A1 - Weidner, Steffen A1 - Scheliga, F. ED - Shaplov, A. T1 - Cyclization and dispersity of polyesters N2 - Two classes of polyesters were prepared by irreversible polycondensations. The dependence of the dispersities on the experimental parameters such as synthetic method, chemical structure, molecular weight and initial monomer concentration was determined. At first it was demonstrated that it is essential for a correct calculation of Mn and Mw to include all oligomers down to the dimers in the evaluation of SEC curves. Furthermore, it was demonstrated for poly(e-caprolactone)s and polylactides that reversible polycondensations and ring-opening polymerizations with equilibration yield identical products. Finally, the dependence of the dispersity on various experimental Parameters was determined for equilibrated poly(e-caprolactone)s and polylactides. KW - Irreversible polycondensation KW - Polycaprolactone KW - Polylactide KW - Dispersity KW - MALDI-TOF MS PY - 2017 DO - https://doi.org/10.1002/masy.201600169 SN - 1022-1360 SN - 1521-3900 VL - 375 IS - 1 SP - Article 1600169, 1 EP - 6 PB - Wiley-VCH AN - OPUS4-42407 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Falkenhagen, Jana T1 - Copolymer structure elucidation by multidimensional techniques with focus on UPLC x ESI-TOF-MS N2 - Structure elucidation of complex synthetic copolymers still represents a challenge. An one-dimensional separation technique cannot give the answer to the question: What are the molar mass distribution (MMD), the functionality distribution (FTD), the chemical composition distribution (CCD), the monomer sequence distribution (MSD), the topology differences within a single broad distributed polymer sample? Since the first LC/ ESI-MS experiment of the Nobel prize winner John B. Fenn in 1984, the coupling of liquid chromatographic to mass spectrometric techniques gained a continuous rapid development. Often the deficiencies of stand-alone methods can be bridged. LC, blind to structural information needs mass spectrometry as one of the most powerful detectors able to give detailed information on e.g. the repeat units, functionalization or copolymer composition of the chromatographic separated constituents. A separation prior to MS reduces radical the dispersity which is one of the reasons for failing of MS. Also problems with different ionization probabilities in complex mixtures can partly be overcame. Different LC separation techniques as size exclusion chromatography (SEC), liquid adsorption chromatography (LAC), liquid chromatography at critical conditions (LCCC) and gradient elution liquid chromatography (GELC) combined with Matrix assisted Laser Desorption Ionization (MALDI) respectively Electrospray Ionization (ESI) Time of Flight (TOF) mass spectrometry are able to give information which otherwise are completely inaccessible. In some cases CID tandem mass spectrometry is applied. Fragmentation of suitable precursor ions resulted in typical fragment ion patterns. This technique enables an additional information on e.g. sequences, structural defects and topology of complex polymer mixtures. Herein a new approach is demonstrated to provide evidence of different functionalities and short block sequences in statistical EO-PO copolymers. Furthermore silsesquioxane mixtures and Polyglycerols are investigated concerning occurring topology effects. T2 - 253rd ACS National Meeting CY - San Francisco, CA, USA DA - 02.04.2017 KW - Copolymer KW - Microstructure KW - Liquid chromatography KW - Mass spectrometry PY - 2017 AN - OPUS4-43372 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Falkenhagen, Jana T1 - Limitations of SEC: Strategies for Improved Regulatory Polymer Analysis N2 - Polymers, composed of repeating units called monomers, exhibit a diverse range of properties, with molecular weight distribution (MWD) being particularly important for regulatory risk assessments. Size exclusion chromatography (SEC), or gel permeation chromatography (GPC), is the primary technique for MWD characterization, as detailed in OECD guidelines 118 and 119, along with DIN and ISO standards. However, SEC faces significant shortcomings that complicate the accurate determination of MWD and oligomer content. These limitations include the insolubility of certain polymers, crosslinking, and ultra-high molecular weight characteristics, which can exceed SEC's separation capabilities. The presence of salts or modifiers can further interfere with oligomer content determination, and the availability of appropriate SEC columns and calibration standards limits comparability across laboratories. To enhance SEC's reliability and applicability within regulatory frameworks, innovative methods and strategies are essential. Proposed solutions involve new sample preparation techniques, advanced data interpretation methods, and the establishment of standardized methodologies to promote harmonization. This is especially crucial in light of the expected Polymer REACh (PREACh) legislation, which aims to regulate polymer registration and risk assessment within the European market. Given the anticipated complexity of the registration process, which requires extensive data generation, proactive strategies are needed to address SEC's challenges. Currently, there are no viable alternatives for oligomer content determination, and the unique properties of polymers often necessitate tailored analytical approaches. Without new methodologies and guidelines, the polymer registration process could become burdensome and costly, jeopardizing important products and markets in the EU. Key areas for improvement include extending existing norms to cover a broader range of solvents, addressing high error margins in oligomer content determination, establishing harmonized approaches for dealing with side components, and providing clarity on measuring partially soluble polymers. In conclusion, addressing SEC's limitations through the development of comprehensive guidelines and harmonization is critical for ensuring accurate and efficient polymer analysis, ultimately facilitating smoother registration processes. T2 - SETAC Europe 35th Annual Meeting CY - Vienna, Austria DA - 11.05.2025 KW - Size exclusion chromatography KW - Polymers KW - REACH PY - 2025 AN - OPUS4-63309 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stolar, Tomislav T1 - Upcycling waste PET bottles to porous UiO-66 by mechanochemistry N2 - Single-use plastics are causing plastic pollution, and less than 10% of plastic waste gets recycled globally. Most of it ends up in landfills or gets incinerated in a highly unsustainable manner. Here, I will present a sustainable mechanochemical protocol for the chemical upcycling of polyethylene terephthalate (PET) to porous UiO-66 metal-organic framework (MOF). In the first step, PET is ball-milled with sodium hydroxide and undergoes alkaline hydrolysis to disodium terephthalate (Na2TP). Time-resolved in situ monitoring of ball milling reaction by synchrotron powder X-ray diffraction shows the appearance of crystalline Na2TP after 20 min of milling. However, ex-situ analysis at different milling times by gel permeation chromatography reveals that the depolymerisation step needs more milling for completion. After two hours of ball milling, there are only trace amounts of leftover PET. For upcycling to UiO-66, a zirconium acetate cluster is added to Na2TP together with liquid additives and after milling for T2 - International Conference on Resource Chemistry 2024 CY - Alzenau, Germany DA - 13.03.2024 KW - Mechanochemistry KW - Plastic recycling KW - Circular economy PY - 2024 AN - OPUS4-62105 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gollwitzer, Christian T1 - 3D printing material filled with metal organic frameworks analyzed by synchrotron based absorption edge tomography N2 - Absorption edge tomography, also known as differential tomography at absorption edges, is a method which exploits the sudden change of the attenuation coefficient, when the photon energy crosses the absorption edge of an element. Synchrotron radiation is the best source for absorption edge tomography, because of its small bandwidth, high intensity and easily adjustable photon energy. The synchrotron beamline BAMline at the synchrotron radiation facility BESSY II in Berlin, which is operated by the Bundesanstalt für Materialforschung und -prüfung (BAM), provides a monochromatized beam in a photon energy range from 5 keV up to 80 keV with a bandwidth of 2%, when the double multilayer monochromator is used. Together with the microtomography setup, this enables differential tomography with submicron resolution at the K edge of the elements from chromium up to the lanthanides, and up to uranium, when the L edges are used as well. In this work, metal organic frameworks (MOFs) embedded in polymer are characterized using differential tomography. MOFs are microporous structures of metal ions, coordinated by organic linker molecules, that can be used in a broad field of applications, especially in gas storage and catalysis. In this work, polymer embedded MOFs were extruded into filaments, which could be used for 3d-printing to profit from the specific properties of the MOFs in polymeric materials combined with the arbitrary shapes provided by 3d-printing. For the extrusion, different polymer classes like ABS, polyester- and polyetherurethanes, as well as different MOFs (ZIF-8, ZIF-67, HKUST-1) were used to create MOF containing filaments with a nominal diameter of 3.0 mm. Differential tomography at the edges of the Zn, Co, and Cu was then used to find the distribution of the corresponding MOF in the filament and to analyze the shape of the inclusions. T2 - MSE 2018 CY - Darmstadt, Germany DA - 26.09.2018 KW - Absorption edge KW - Tomography KW - Metal organic framework KW - Synchrotron PY - 2018 AN - OPUS4-46429 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kricheldorf, H. R. T1 - Cyclic Polyesters via ROPPOC or REP N2 - Various catalysts and polycondensation mechanisms (ROPPOC/REP/ROP)were presented and discussed with regard to the Formation of cyclic and linear polylactides. It could be shown that depending on the structure of the catalyst even- and od numbered cyclics were selectively formed. These data were supported by various analytical techniques like MALDI-TOF mass spectrometry and Size Exclusion Chromatography. T2 - Polycondensation 2018 CY - Alexandria, VA, USA DA - 14.10.2018 KW - Polycondensation KW - MALDI-TOF MS KW - Ring-opening polymerization PY - 2018 AN - OPUS4-46340 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Brirmi, N. T1 - Effect of the pendant groups on the biobased polymers obtained by click chemistry suitable for the removal of phenolic compounds from water N2 - Phenolic compounds constitute a widespread and important class of water pollutants that should be efficiently removed from wastewater because of their toxicity even at low concentrations. They are indeed discharged in the liquid effluents from various factories: chemical, petrochemical, paper, wood, metallurgy and cocking plants 1. Phenols are also found in the waste waters of agroindustrial processes like the olive oil mills, tomato processing and wine distilleries 2,3. These contaminants cause several health problems for humans and aquatic organisms 4. Therefore, numerous studies on the removal of polyphenols from wastewaters have been conducted and many techniques have been used. Among them, adsorption is considered to be the best effective and low cost method. In this context, we have focused our efforts on optimizing adsorption process by development of novel, low-cost adsorbents derived from biobased byproducts with high adsorptive capacity. The main aim of this study is to synthesize triazole-based poly(ether-pyridine)s as new synthetic adsorbent phases for the extraction of phenolic compounds from aqueous solutions. For this purpose, new fluoromonomers containing 1,2,3-triazole units were prepared by the Cu(I)-catalyzed 1,3-dipolar cycloaddition reaction and then used for the elaboration of novel poly(ether-pyridine-triazole)s (PEPTs) by direct polycondensation with isosorbide and bisphenol A. Chemical structure of fluorinated pyridinic monomers as well as resulting polymers was confirmed by 1H and 19F NMR spectroscopic methods. The thermal behaviour of the obtained PEPTs was characterized using differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). Their uptake performance to eliminate organic compounds was determined using High Performance Liquid Chromatography (HPLC). T2 - 12. Journees maghreb-europe. Matériaux et Applications aux Dispositifs et Capteurs CY - Monastir, Tunisia DA - 08.11.2022 KW - Biobased polymers KW - Phenolic compounds KW - 1,2,3-triazole PY - 2022 AN - OPUS4-56287 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weidner, Steffen T1 - MALDI-TOF-MS for the determination of polymerization mechanisms of biodegradable polymers N2 - Eine neue Art einer Ring-Expansion Polymerization (REP) von zyklischen Polylaktiden mittels neuer Katalysatoren wird präsentiert. MALDI-TOF Massenspektrometrie und andere analytische Techniken wurden zur Aufklärung des Mechanismus eingesetzt. Dabei zeigte sich, dass im Gegensatz zu anderen REP, ausschließlich zyklische Polymere gebildet wurden. Diese stellen neue Kandidatenmaterialien für zukünftige neue CRM dar. T2 - 22. MALDI-Kolloquium CY - Berlin, Germany DA - 15.05.2018 KW - MALDI-TOF MS KW - Polylaktid KW - Zyklen PY - 2018 AN - OPUS4-44835 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Falkenhagen, Jana T1 - Characterization of co (polyamide)s N2 - Charactrization of Co(polyamide)s Molar mass distribution; Functionalization; supression of end group effects in favor of sequence distribution analysis; Evidence of of randomization with increasing reaction time T2 - Polyamide Meeting, DSM CY - Sittard, The Netherlands DA - 20.04.2018 KW - Liquid chromatography KW - Mass spectrometry of polymers PY - 2018 AN - OPUS4-44747 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Eggert, Lara A1 - Burkert, Andreas T1 - H2Mare-Projekt PtX-Wind - Untersuchung zu bauseitigen Fragestellungen der Korrosion und des Korrosionsschutzes mit Fokus auf die Außenkorrosion von Bau- und Anlagenteilen N2 - Im Teilvorhaben „Untersuchung zu bauseitigen Fragestellungen der Korrosion und des Korrosionsschutzes mit Fokus auf die Außenkorrosion von Bau- und Anlagenteilen“ standen korrosionstechnische Untersuchungen zum Einfluss maritimer Exposition für großtechnische Offshore-Power-to-X-(PtX-) Anlagen im Mittelpunkt. Die Planung und der Betrieb solcher OffshoreProzessanlagen stellen aufgrund der vorherrschenden Umweltbedingungen hohe Anforderungen an die Korrosionsbeständigkeit der eingesetzten Materialien, wobei dem wirksamen Korrosionsschutz eine zentrale Rolle für einen wartungsarmen, langlebigen und umweltverträglichen Anlagenbetrieb zukommt. Vor diesem Hintergrund wurde das Korrosionsverhalten metallischer Werkstoffe und Korrosionsschutzsysteme unter realen maritimen und Offshore-Bedingungen systematisch untersucht. Durch die Verknüpfung normativer und wissenschaftlicher Literaturrecherchen mit kontrollierten Laboruntersuchungen sowie mehrjährigen Expositionsversuchen an ausgewählten maritimen Standorten wurden grundlegende Zusammenhänge zwischen Umweltparametern, Werkstoffeigenschaften, konstruktiven Randbedingungen und Korrosionsmechanismen analysiert. Die gewonnenen Ergebnisse stellen eine repräsentative Datengrundlage zur Charakterisierung der Korrosivitätsbedingungen im maritimen Umfeld dar und bilden eine wissenschaftlich fundierte Basis für die Bewertung, Auslegung und Optimierung von Werkstoffen, Beschichtungen und Korrosionsschutzkonzepten für maritime und Offshore-Anwendungen. KW - Offshore-Power-to-X-Anlagen KW - Maritime Korrosion KW - Korrosionsschutz PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-657965 DO - https://doi.org/10.34657/32992 SP - 1 EP - 32 AN - OPUS4-65796 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Burkert, Andreas A1 - Eggert, Lara T1 - H2Mare-Projekt TransferWind - Übertragung von wissenschaftlichen Erkenntnissen zur bauseitigen maritimen und offshore-Korrosion in die Normung und Erarbeitung einer Handlungsempfehlung zu Korrosionsschutz und -prüfung N2 - Die Werkstoffauswahl und der Korrosionsschutz zur Sicherstellung der Dauerhaftigkeit stellen für den Offshore Bereich noch immer eine Herausforderung dar. Erfahrungen und Regelwerke liegen insbesondere aus dem Bereich von Offshore Windenergieanlagen vor. Diese Regelwerke befinden sich in einem stetigen Prozess der Anpassung an aktuelle Erkenntnisse und Erfahrungen, da es sich noch um relativ neue Anwendungen handelt. Für Offshore-Prozessanlagen, wie diese im H2Mare-Projekt betrachtet werden, sind die Anforderungen wesentlich komplexer, da Anlagenkomponenten den Beanspruchungen aus den Prozessen im Inneren der Anlagen ebenso genügen müssen, wie den Beanspruchungen aus der maritimen Umgebung. Hier kommen im Vergleich zu Windkraftanlagen eine größere Palette von Werkstoffen insbesondere aus dem Bereich der rost- und säurebeständigen Stähle sowie höhere Prozesstemperaturen zum Tragen, die für Windkraftanlagen keine Relevanz haben. KW - Offshore-Power-to-X-Anlagen KW - Maritime Korrosion KW - Korrosionsschutz PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-658008 DO - https://doi.org/10.34657/32991 SP - 1 EP - 25 AN - OPUS4-65800 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Witt, Julia T1 - Electrocatalyticperformance and stabilityofmulti-principalelement alloys (MPEAs) N2 - Accurately distinguishing oxygen evolution reaction (OER) currents from anodic metal dissolution is essential for accurately evaluating metal electrocatalysts, as both processes often overlap in the transpassive potential region.1,2 This study explored multi-principal element alloys (MPEAs) as a pathway toward sustainable electrocatalysis by reducing reliance on noble and critical metals. CrCoNi and CrMnFeCoNi alloys are used as model systems to understand how complex compositions behave when OER and dissolution occur simultaneously, providing a benchmark for designing Co-reduced/free variants within the FeCrNi MPEA family. To quantitatively separate these pathways, we employ an integrated operando approach: tip-substrate voltammetry in scanning electrochemical microscopy (TSV-SECM) for spatially resolved O2 detection, ICP-MS and UV-Vis spectroscopy for dissolution quantification and chromium speciation, and in-situ electrochemical AFM (EC-AFM) to identify the onset of corrosion and track nanoscale surface evolution. Converting dissolution data into electrochemical charge enables a precise attribution of transpassive currents to either OER or metal dissolution. To further assessmass-transport effects, MPEAs were examined using rotating disk electrode (RDE) methods. Controlled hydrodynamics separate kinetic from diffusion-limited regimes and reveal how dissolution rates, passive-film behavior, and OER activity respond under flow conditions. Overall, this methodology provides a robust platform for reliably distinguishing catalytic OER performance from corrosion processes while guiding the design of next-generation electrocatalysts that minimize or eliminate Co and other critical and noble metals. Extending these insights to FeCrNi-based systems offers new opportunities for sustainable, high-performance materials capable of operating under technologically relevant anodic conditions. T2 - Materials for Sustainable Development Conference (MATSUS26) CY - Barcelona, Spain DA - 23.03.2026 KW - Multi-principal elemt alloy (MPEAs), Corrosion, Electrocatalysis, Scanning electrochemical miscroscopy (SECM) PY - 2026 AN - OPUS4-65791 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Moser, Marko A1 - Schneider, Ralf A1 - Behnke, Thomas A1 - Schneider, Thomas A1 - Falkenhagen, Jana A1 - Resch-Genger, Ute T1 - Ellman’s and aldrithiol assay as versatile and complementary tools for the quantification of thiol groups and ligands on nanomaterials N2 - Simple, fast, and versatile methods for the quantification of thiol groups are of considerable interest not only for protein analysis but also for the characterization of the surface chemistry of nanomaterials stabilized with thiol ligands or bearing thiol groups for the subsequent (bio-) functionalization via maleimide−thiol chemistry. Here, we compare two simple colorimetric assays, the widely used Ellman’s assay performed at alkaline pH and the aldrithiol assay executed at acidic and neutral pH, with respect to their potential for the quantification of thiol groups and thiol ligands on different types of nanoparticles like polystyrene nanoparticles, semiconductor nanocrystals (SC NC), and noble metal particles, and we derive criteria for their use. In order to assess the underlying reaction mechanisms and to obtain stoichiometry factors mandatory for reliable thiol quantification, both methods were studied photometrically and with electrospray ionization time-of-flight mass spectrometry (ESI-TOF-MS), thereby demonstrating the influence of different thiols on the reaction mechanism. Our results underline the suitability of both methods for the quantification of directly accessible thiol groups or ligands on the surface of 2D- and 3D-supports, here exemplarily polystyrene nanoparticles. Moreover, we could derive strategies for the use of these simple assays for the determination of masked (i.e., not directly accessible) thiol groups like disulfides such as lipoic acid and thiol stabilizing ligands coordinatively bound to Cd and/or Hg surface atoms of II/VI and ternary SC NC and to gold and silver nanoparticles. KW - Nanoparticles KW - Ligands KW - Ellman KW - Aldrithiol KW - Quantification PY - 2016 DO - https://doi.org/10.1021/acs.analchem.6b01798 SN - 0003-2700 SN - 1520-6882 VL - 88 IS - 17 SP - 8624 EP - 8631 PB - ACS Publications CY - Washington AN - OPUS4-37561 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Falkenhagen, Jana T1 - 30 years LC-MS of synthetic macromolecules – an old story or something left to discover? N2 - Structure elucidation of complex synthetic copolymers still represents a challenge. A one-dimensional separation technique cannot give the answer to the question: What are the molar mass distribution (MMD), the functionality distribution (FTD), the chemical composition distribution (CCD), the monomer sequence distribution (MSD), the topology differences within a single broad distributed polymer sample? Is the coupling of liquid chromatographic separation techniques to mass spectrometry able to fill the gaps to a certain degree? Different LC separation techniques as size exclusion chromatography (SEC), liquid adsorption chromatography (LAC), liquid chromatography at critical conditions (LCCC) and gradient elution liquid chromatography (GELC) combined with Matrix assisted Laser Desorption Ionization (MALDI) respectively Electrospray Ionization (ESI) Time of Flight (TOF) mass spectrometry are able to give information which otherwise are completely inaccessible. In some cases, CID tandem mass spectrometry is applied. Fragmentation of suitable precursor ions resulted in typical fragment ion patterns. This technique enables an additional information on e.g. sequences, structural defects and topology of complex polymer mixtures. Often the deficiencies of stand-alone methods can be bridged. LC, blind to structural information needs mass spectrometry as one of the most powerful detectors able to give detailed information on e.g. the repeat units, functionalization or copolymer composition of the chromatographic separated constituents. A separation prior to MS reduces radical the dispersity which is one of the reasons for failing of MS. Also problems with different ionization probabilities in complex mixtures can partly be overcame. The lecture will provide a series of examples where LC-MS has been applied to evaluate complex macromolecules and mixtures of these. On- and offline coupling principles will be compared and the pros and cons of both mass spectrometric techniques will be discussed. T2 - SCM-8; International Symposium on the CY - Amsterdam, The Netherlands DA - 30.01.2017 KW - Characterization of polymers KW - HPLC KW - UPLC/ESI-TOF-MS KW - LC/MALDI-TOF-MS KW - Coupling techniques PY - 2017 AN - OPUS4-39276 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zeegers, G. P. A1 - Steinhoff, R. F. A1 - Weidner, Steffen A1 - Zenobi, R. T1 - Evidence for laser-induced redox reactions in matrix-assisted laserdesorption/ionization between cationizing agents and target plate material: a study with polystyrene and trifluoroacetate salts N2 - Matrix-assisted laser desorption/ionization mass spectrometry (MALDI-MS) is often applied to assess the dispersity and the end groups of synthetic polymers through the addition of cationizing agents. Here weaddress how these cation adducts are formed using polystyrene (PS) as a model polymer. We analyzed PSby MALDI-MS with a 2-[(2E)-3-(4-tert-butylphenyl)-2-methylprop-2-enylidene]malononitrile (DCTB) as the matrix and a range of trifluoroacetate (TFA) salts as cationizing agents on a range of different targetplate materials (copper, 1.4301 stainless steel, aluminum, Inconel 625, Ti90/Al6/V4 and chromium-, gold-and silver-plated stainless steel). It was found that on a stainless steel substrate the metal cations Al+,Li+, Na+, Cu+and Ag+formed polystyrene adducts, whereas K+, Cs+, Ba2+, Cr3+, Pd2+, In3+, or their lower oxidation states, did not. For the copper and silver substrates, PS and DCTB adduct formation with cations liberated from these target plate materials was observed upon addition of a cationizing agent, which indicates the occurrence of redox reactions between the added TFA salts and the target plate material. Judging from their standard electrode potentials, these redox reactions would not normally occur, i.e.,they require an additional energy input, strongly suggesting that the observed redox reactions are laser-induced. Furthermore, copper granules were found to successfully sequester PS from a tetrahydrofuran(THF) solution, consistent with the view complex formation with the copper target plate can take place prior to the MALDI-MS measurement. KW - Polymer MALDI KW - Cationization KW - Polystyrene KW - Laser-induced redox reactions KW - Target plate material PY - 2017 DO - https://doi.org/10.1016/j.ijms.2016.10.007 SN - 1387-3806 SN - 1873-2798 VL - 416 SP - 80 EP - 89 PB - Elsevier B.V. AN - OPUS4-41146 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weidner, Steffen A1 - Kricheldorf, H. R. T1 - The Role of Transesterification in SnOct 2 - Catalyzed Polymerizations of Lactides N2 - l-lactide or meso-lactide are polymerized either at 120 °C where the polymerization process of l-lactide is accompanied by crystallization, or at 180 °C where poly(l-lactide) remains in the molten state. Polymerizations at 120 °C initially yield even-numbered chains (with respect to lactic acid units) having relatively low dispersity, but the fraction of odd-numbered chains increases with time and the entire molecular weight distribution changes. Traces of cyclics are only formed after 7 d. Polymerizations at 180 °C yield equilibrium of even and odd-numbered chains from the beginning, but at low monomer/initiator ratios and short reaction times (<4 h) cyclics are again not formed. They appear at longer reaction times and entail higher dispersities. The results are discussed in terms of five different transesterification mechanisms. KW - Polylactides KW - MALDI KW - Transesterification KW - Sn catalysts PY - 2017 DO - https://doi.org/10.1002/macp.201600331 SN - 1022-1352 VL - 218 IS - 3 SP - 1600331 PB - Wiley AN - OPUS4-39753 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tschiche, Harald T1 - Determination of degradation products of thermoplastic polyurethane using fluorescent sensors in a model system N2 - Polyurethanes (PU) are formed by polyaddition reaction between diols and diisocyantes. They can be formed utilizing three building blocks, namely a polyol or long-chain diol, a chain extender or short-chain diol, and a diisocyanate. The derived multi-phase block copolymer has thermoplastic properties and is called thermoplastic PU (TPU). This modular approach allows for a variety of alternations yielding a broad range of structural properties and applications. TPUs are based on three main classes of polyols, i.e. polyethers, polyesters, and polycaprolactones. With these different polyols and the ability of changing the ratio of building blocks a variety of material properties can be obtained thus TPUs find numerous applications in e.g. lightweight construction1, insulation, flame retardants, lacquer and glue, as well as medicine. Linear, isocyanate terminated, polyurethane prepolymers prepared from non-equivalent amounts of diisocyanate such as methylene diphenyl diisocyanate (MDI) attached to a polyol are widely used as precursors of the correspondent polymers. Chain-extending reactions with low molecular weight compounds bearing different amounts of active hydrogens enable both linear and crosslinked polyurethane to be formed. Due to TPUs being used in a broad range of applications facing a variety of stress (e.g. mechanical, hydrolytic, thermal, radiative/UV, as well as its combinations) the complexity of possible degradation mechanism is high. A functional group derived from degradation of the bulk matrix can be detected utilizing a suited fluorogenic sensor molecule. There are several fluorogenic dyes known for the application as sensor for amine groups e.g. fluorescamine, pyrylium dyes, deriving a fluorescent signal upon reaction. T2 - ANAKON 2017 CY - Tübingen, Germany DA - 03.04.2017 KW - Bewitterung KW - Polyurethan KW - Functional group detection KW - Polyurethanes PY - 2017 AN - OPUS4-40262 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Miyata, Ayana A1 - Tokuda, Shun A1 - Kuzumoto, Mako A1 - Lee, Guan-Sian A1 - Yamashita, Masataka A1 - Nishiguchi, Taichi A1 - Negoro, Masaki A1 - Pauw, Brian Richard A1 - Chan, Yi-Tsu A1 - Kanamori, Kazuyoshi A1 - Urayama, Kenji A1 - Sugimoto, Kunihisa A1 - Furukawa, Shuhei T1 - One-Dimensional van der Waals Porous Fibrils Assembled from Metal–Organic Polyhedra N2 - Supramolecular systems exhibit collective functions that emerge from the hierarchical assembly of individual molecular building blocks. Metal−organic polyhedra (MOPs) are a class of functional supramolecular architectures with well-defined molecular geometry and an intrinsic cavity. In recent years, considerable progress has been made in assembling MOPs into extended networks to create porous solids. However, most reported MOP assemblies are limited to three-dimensional networks, which, owing to their high-dimensional connectivity, hinder effective stress dissipation and render them brittle under mechanical stress. Here, we report the one-dimensional (1D) self-assembly of MOPs into supramolecular polymeric aerogels that combine permanent microporosity with exceptional mechanical flexibility. The reaction between amino acid-functionalized naphthalenediimide (NDI) linkers and copper salts led to the synthesis of octahedral copper-based MOPs, followed by their spontaneous self-assembly to form supramolecular gels. The corresponding aerogels converted from the gels possessed uniform 1D fibrillar networks (14.8 ± 2.2 nm in width) with intrinsic microporosity derived from individual MOP cavities. The aerogel endured 87% compressive strain without fracture, demonstrating distinct ductility. Furthermore, these fibrils in the supramolecular gels were converted to crystals after 2 weeks. Single-crystal X-ray diffraction revealed that MOPs are arranged via face-to-face interaction between octahedral MOPs to form a 1D helical chain structure. An analysis of the self-assembly process using Hansen solubility parameters unveiled that solvent conditions with high polarity and low dispersion interaction drive the formation of anisotropic assemblies. This work provides a new strategy for tailoring the mechanical properties of supramolecular materials through dimensional control of their assemblies. KW - Aerogels KW - Crystals KW - Metal organic frameworks KW - Nanofibers KW - Solvents KW - X-ray scattering KW - SAXS KW - Nanostructure KW - Small-angle X-ray scattering PY - 2026 DO - https://doi.org/10.1021/jacs.5c21654 SN - 0002-7863 SP - 1 EP - 13 PB - American Chemical Society (ACS) AN - OPUS4-65776 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Riechers, Birte A1 - Pekin, Thomas C. A1 - Luo, Xin-Yu A1 - Sun, Yonghao A1 - Koch, Christoph T. A1 - Derlet, Peter M. A1 - Maaß, Robert T1 - Spatial distribution and connectivity of medium-range order signatures in a metallic glass probed with simulated and experimental 4DSTEM N2 - challenge. Here, we assess the statistical signature of local diffraction symmetries and their spatial distribution obtained with transmission electron microscopy in both experimentally cast Pd-based MGs and simulated binary model glasses. A detailed analysis of diffraction symmetries from the model glass shows that microstructural coarsening is dominated by icosahedra and Frank–Kasper polyhedra. While symmetries for these motifs are less significant for the laboratory-cast Pd-based glass, clear signatures of symmetry-cluster coarsening as a function of relaxation state are observed in both experiments and simulations, without any indications for crystallization. These findings give support for a qualitatively similar evolution of a glassy microstructure at the medium-range order length scale during glass relaxation. KW - Metallic glass KW - TEM KW - Molecular dynamics simulations KW - Glass structure PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-657772 DO - https://doi.org/10.1016/j.jallcom.2026.186631 SN - 0925-8388 VL - 1058 SP - 1 EP - 10 PB - Elsevier B.V. AN - OPUS4-65777 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ruehle, Bastian T1 - The Role of Analytics for Closing the Loop in Self-Driving Labs N2 - The recent emergence of self-driving laboratories (SDL) and material acceleration plat-forms (MAPs) demonstrates the ability of these systems to change the way chemistry and material syntheses will be performed in the future. Especially in conjunction with nano- and advanced materials which are generally recognized for their great potential in solving current material science challenges, such systems can make disrupting con-tributions. Consequently, new tools that enhance the development and optimization cycle of nano- and advanced materials are crucial. In this contribution, we present our Self-Driving Lab (SDL) for Nano and Advanced Materials [1], that integrates robotics for batched autonomous synthesis – from molecular precursors to fully purified nano-materials – with automated characterization and data analysis, for a complete and reli-able nanomaterial synthesis workflow. By automating the processing and characteriza-tion steps for seven different materials from five representative, completely different classes of nano- and advanced materials (metal, metal oxide, silica, metal organic framework, and core–shell particles) that follow different reaction mechanisms, we demonstrate the great versatility, reproducibility, and flexibility of the platform. The system also incorporates in-line characterization measurement of hydrodynamic diameter, zeta potential, and optical properties (absorbance, fluorescence). In general, the interface with data analysis algorithms from in-line, at-line, and off-line measure-ments is of great importance for closing the design-make-test-analyze cycle and using these platforms efficiently. Here, we will give examples of how automatic image seg-mentation of electron microscopy images with the help of AI [2] can be used for reduc-ing the “data analysis bottleneck” from an off-line measurement. We will also discuss various machine learning (ML) algorithms that are currently implemented in the backend and can be used for ML-guided, closed-loop material optimization in our SDL. Lastly, we will show our recent efforts [3] in making the workflow generation on SDLs more user-friendly by using large language models to generate executable workflows automatically from synthesis procedures given in natural language and user-friendly graphical user interfaces based on node editors that also allow for knowledge graph extraction from the workflows. In this context, we are currently also working on a com-mon description or ontology for representing the process steps and parameters of the workflows, which will greatly facilitate the semantic description and interoperability of workflows between different SDL hardware and software platforms. These features underscore the SDL’s potential as a transformative tool for advancing and accelerating the development of nano- and advanced materials, offering solutions for a sustainable and environmentally responsible future. T2 - Analytica Conference 2026 CY - Munich, Germany DA - 24.03.2026 KW - Self-Driving Labs KW - Materials Acceleration Platforms KW - Advanced Materials KW - Nanomaterials KW - Automation KW - Digitalization KW - Ontologies PY - 2026 AN - OPUS4-65760 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bayat, Mehmet Emin A1 - Nandayapa, Edgar R. A1 - Tiebe, Carlo A1 - Unger, Eva L. A1 - List-Kratochvil, Emil J. W. T1 - Raw data from: "An operando spectroscopic examination of the influence of trace humidity on interdigital back contact metal halide perovskite solar cells" N2 - Controlling trace humidity is vital for both the fabrication and long-term stability of metal halide perovskite (MHP) solar cells. Relevant humidity levels are typically below 10 ppmV, especially in glovebox-based processing and in well-encapsulated devices. Even minute amounts during fabrication can influence crystallization, introducing defects and lowering efficiency. Over time, humidity accelerates degradation of the perovskite layer and internal interfaces, ultimately reducing operational lifetime. Probing these effects at low concentrations under operando conditions is therefore essential for advancing device performance and durability. In this work, we employed a high-precision transfer standard dew point hygrometer to investigate humidity levels between 5 and 35 ppmV in non-encapsulated MHP solar cells. To permit unobstructed water migration during operation, we fabricated interdigital back contact devices. Operando measurements revealed water transport through the perovskite layer and enabled quantification of outgassing. Under trace-humidified conditions, devices exhibited initial charge-carrier quenching, followed by gradual recovery. Notably, the photocurrent response to humidified nitrogen demonstrated that the MHP layer behaves fully reversibly within the explored timescale and across the investigated humidity levels and conditions. These findings establish a systematic operando framework for examining extrinsic stressors in perovskites and highlight opportunities for assessing passivation strategies. KW - Metal halide perovskite PY - 2026 DO - https://doi.org/10.5281/zenodo.18600851 PB - Zenodo CY - Geneva AN - OPUS4-65757 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meier, F. A1 - Drexel, R. A1 - Wiesner, Yosri A1 - Altmann, Korinna A1 - Bartczak, D. A1 - Alasonati, E. T1 - Nano-sized Polypropylene as a Promising Candidate Reference Material: Preparation, Characterization and Stability in Complex Matrices N2 - The lack of nanoplastic (NPs) reference materials capable of mimicking real-world scenarios is currently hampering the development of validated extraction techniques from complex matrices, the development of analytical approaches for robust identification and quantification, and the ability to use environmentally relevant test materials in (eco)toxicity testing and hazard assessment. Here, we present a strategy towards the development of a potential NP reference material based on nano-sized polyproplyene particles (nanoPP) developed within the EURAMET-funded PlasticTrace project (https://plastictrace.eu/). The strategy includes the preparation, the physicochemical characterization and the stability assessment of nanoPP in suspension both in its pristine state, but also when spiked into complex matrices like mineral water and milk. NanoPP was produced reproducibly in a top-down approach by crushing in acetone with an UltraTurrax, filtering and change of solvent to MilliQ water. The prepared nanoPP material was subjected to a comprehensive physicochemical characterization including e.g., DLS, PTA and AF4-MALS for particle size distribution assessment, PTA and SEM for particle number concentration determination, SEM and AFM for shape analysis and pyrolysis GC-MS for chemical identification. Performed studies showed that the prepared nanoPP material is irregularly shaped and highly polydisperse with a particle size of around 180 nm (e.g., Dh,z-ave from DLS) and a particle size distribution from around 15 nm up to 135 nm (radius of gyration Rg from AF4-MALS). Storage stability studies using DLS, PTA and AF4-MALS revealed nanoPP in aqueous suspension to be stable for at least 22 months with respect to particle size distribution and number concentration rendering it a promising NP candidate reference material. However, conducted spiking experiments in mineral water and milk showed a time-dependent agglomeration of nanoPP that needs further investigation. T2 - MICROPLASTICdays CY - Ljubliana, Slovenia DA - 03.02.2026 KW - Nanoplastics KW - Reference materials PY - 2026 AN - OPUS4-65769 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meier, F. A1 - Altmann, Korinna T1 - Challenges in nanoplastic analysis: Reference materials, complex matrices, and limits of detection N2 - The growing concern over nanoplastic particles (< 1 µm) in food and the environment has intensified the need for robust analytical approaches to detect, quantify, and characterize these particles. But the lack is high of standardized and well-characterized reference materials that reflect environmentally relevant nanoplastics according to: • Size distribution • Low abundance • Chemical diversity • Surface properties • Behavior in complex matrices. This poster shows different methods like FFF and AF4-MALS and their results when measuring a nanoPP reference materials candidate. T2 - Analytica Conference 2026 CY - Munich, Germany DA - 24.03.2026 KW - Nanoplastics KW - Reference materials KW - AF4-MALS KW - FFF PY - 2026 AN - OPUS4-65770 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gollwitzer, Christian T1 - Synchrotron based absorption edge tomography for the analysis of 3D printed polymer MOF N2 - Absorption edge tomography is a method which exploits the sudden change of the attenuation coefficient, when the photon energy crosses the absorption edge of an element. The beamline BAM line at BESSY II, which is operated by the Federal Institute for Materials Research and Testing, can provide a monochromatized beam in a photon energy range from 5 keV up to 80 keV with a bandwidth of 2%. Together with the microtomography setup, this enables differential tomography sensitive to any element with N >= 24 (Cr) by using an appropriate K- or L-edge in this range. Here, a polymer filament embedding metal organic framework (MOF) was prepared and used for 3D printing. Absorption edge tomography at the copper K edge was employed to perform a non-destructive 3D characterization of the microstructure of the embedded MOF. Data fusion was then used to determine the size distribution of the embedded MOF. T2 - iCT 2019 CY - Padua, Italy DA - 12.02.2019 KW - Synchrotron tomography KW - BAMline KW - MOF KW - Absorption edge tomography PY - 2019 AN - OPUS4-47391 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Falkenhagen, Jana A1 - Beskers, Timo. F. A1 - Myxa, Anett A1 - Pursch, Matthias T1 - Round-robin test for size exclusion chromatography – Data summary N2 - Size exclusion chromatography (SEC or GPC) is one critical component of polymer analysis to meet the increasing requirements in regulatory context – namely, determination of Mn, as well as oligomers of less than 500 g mol-1 and 1000 g mol-1. The underlying test methods (OECD 118/119 and DIN EN ISO 13885 1 to 3) provide a framework for SEC measurements; however, they lack sufficient specificity to obtain accurate results. Previous SEC round robin tests were mostly performed on homopolymers and did not collect data on oligomer contents. A new round robin test was initiated and conceptualized within the Task force “Method Evaluation for Polymer REACh (MeEP)”, an initiative of “Industrieforum Analytik” within the German Chemical Society (GDCh). Samples for this study were selected to represent both easy benchmark polymers as well as real-life, industry-relevant polymer materials. Data collection focused on the regulatory requirements. Distribution of samples, gathering of individual results and evaluation were carried out by BAM. A data summary as initial result is reported here. Further evaluation and interpretation are a part of ongoing research. KW - Size exclusion chromatography KW - Polymers KW - Oligomer content KW - Round-robin test PY - 2026 DO - https://doi.org/10.26272/opus4-65587 SP - 1 EP - 84 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-65587 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, H. R. A1 - Weidner, Steffen A1 - Scheliga, F. T1 - Cyclic poly(L-lactide)s via ring-expansion polymerizations catalysed by 2,2-dibutyl-2- stanna-1,3-dithiolane N2 - L-Lactides were polymerized in bulk at 120 or 160 °C with cyclic dibutyltin catalysts derived from 1,2-dimercaptoethane or 2-mercaptoethanol. Only linear chains having one benzyl ester and one OH-end group were obtained when benzyl alcohol was added. When L-lactides were polymerized with neat dibutyl-2-stanna-1,3-dithiolane, exclusively cyclic polylactides were formed even at 120 °C. The temperature, time and monomer/catalyst ratio (M/C) were varied. These results are best explained by a combination of ring-expansion polymerization and ring-extrusion of cyclic oligo- or polylactides with Elimination of the cyclic catalyst. Neither syntheses of linear polylactides nor of cyclic lactides involved racemization up to 20 h at 160 °C. KW - Ring-expansion polymerization KW - MALDI KW - Polylactides PY - 2017 DO - https://doi.org/10.1039/C6PY02166B SN - 1759-9954 SN - 1759-9962 VL - 8 IS - 9 SP - 1589 EP - 1596 PB - Royal Society of Chemistry AN - OPUS4-39748 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weidner, Steffen T1 - MALDI-TOF MS in der Synthese hochmolekularer Polylaktid Homo- und Copolymere N2 - Die MALDI-TOF Massenspektrometrie stellt eine wichtige Methode zur simultanen Bestimmung von Molmassen, Molmassenverteilungen und Endgruppen von synthetischen Polymeren dar. In dem Vortrag wird gezeigt, welche zusätzlichen Informationen über die Art der Polymerisation, der Nebenreaktionen und der Topologie der gebildeten hochmolekularen Polylaktid-Homo- und Copolymere im Verlauf ihrer Synthese erhalten werden können. T2 - Bruker Anwendertreffen CY - Online meeting DA - 05.03.2021 KW - MALDI KW - Polylaktide PY - 2021 AN - OPUS4-52278 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weidner, Steffen A1 - Meyer, A. A1 - Kricheldorf, H. R. T1 - Sn(II)2-ethylhexanoate-catalyzed polymerizations of L-lactide in solution – Solution grown crystals of cyclic Poly(L-Lactide)s N2 - L-lactide (LA) was polymerized in toluene by means of neat tin(II) 2-ethylhexanoate (SnOct2). Concentration, time and temperature were varied. The isothermally crystallized polyLAs (PLA) were characterized in the virgin state with regard to topology, molar mass, melting temperature (Tm), crystal modification, high or low Tm morphology, crystallinity and crystal thickness. Even a small amount of solvent favored cyclization relative to polymerization in bulk, so that cyclic polylactides were obtained at 115 ◦C and even at 95 ◦C. At all temperatures the α-modification of PLA was obtained along with crystallinities up to 90%. With 6 M solution the high Tm morphology with Tm’s > 190 ◦C was obtained at 115 ◦C. The crystal thickness of crystallites grown from solution at 115 ◦C was on the average 10–20% higher than that of PLA polymerized in bulk. At a polymerization temperature of 75 ◦C cyclization was incomplete and fewer perfect crystallites were formed. A new hypothesis for the crystal growth of cyclic polyLAs is proposed. KW - Polylactide KW - MALDI-TOF MS KW - Crystalinity KW - Polymerization PY - 2022 DO - https://doi.org/10.1016/j.polymer.2022.125142 SN - 0032-3861 VL - 255 SP - 1 EP - 9 PB - Elsevier CY - Oxford AN - OPUS4-55283 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emmerling, Franziska A1 - Michalchuk, Adam A1 - Stolar, Jasna A1 - Falkenhagen, Jana A1 - Bhattacharya, Biswajit A1 - Gugin, Nikita A1 - Casali, Lucia T1 - Mechanochemical pathways to sustainability: from molecular insights to applications N2 - Mechanochemical Innovations for Sustainable Synthesis of Framework Materials and Industrial ScaleUp Mechanochemistry has emerged as a powerful approach for sustainable materials synthesis and processing, with significant potential to meet the UN Sustainable Development Goals. This presentation will highlight our recent advancements in understanding, monitoring, and scaling-up mechanochemical synthesis of framework materials, focusing on the balance between fundamental understanding of reaction mechanisms and its practical applications in energy storage and energy transfer materials. A central focus of our work has been the development and application of time-resolved in situ monitoring techniques for mechanochemical processes. Our research on real-time synchrotron X-ray diffraction has enabled unprecedented insights into reaction pathways and kinetics. Recently, we have successfully applied energy-dispersive X-ray diffraction for time-resolved in situ monitoring of reactive extrusion, marking a significant step towards ‘lighting up’ industrial-scale mechanochemistry. Bridging fundamental understanding with practical applications, we have explored the mechanochemical synthesis of functional materials for energy storage and transfer, making process in the mechanochemical synthesis of highly proton-conductive metal phosphonates, demonstrating the potential of mechanochemistry to manufacture advanced materials for energy applications. T2 - GDCh Universität Marburg CY - Marburg, Germany DA - 10.02.2025 KW - Situ investigation KW - Nanoparticles KW - Metal phosphonates PY - 2025 AN - OPUS4-64844 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Falkenhagen, Jana T1 - Microstructure characterization of oligomers by analysis of UPLC / ESI-TOF-MS reconstructed ion chromatograms N2 - It is a well-known story that copolymers beside their molar mass distribution (MMD) can exhibit a functionality type distribution (FTD), a copolymer composition distribution (CCD), a monomer sequence distribution (MSD) and additionally different topologies within one sample. Small, often isobaric heterogeneities in topology or microstructure can usually not be simply separated chromatographically or distinguished by any common detector. Nowadays a wide range of different analytical separation techniques and multi-detection possibilities are available. The challenge consists in a clever combination of these techniques with a specific approach of data analysis. In this presentation different liquid chromatographic separation modes were combined with Electrospray Time-of-Flight mass spectrometry. The online coupling allows the analysis of reconstructed ion chromatograms (RIC) of each degree of polymerization. While a complete separation often cannot be achieved, the derived retention times and peak widths lead to information on the existence and dispersity of heterogeneities in microstructure or topology, that are otherwise inaccessible This method is suitable to detect small differences in e. g. branching, topology, monomer sequence or tacticity and could potentially be used in production control of oligomeric products or other routinely done analyses to quickly indicate deviations from set parameters. Based on a variety of examples e.g. the topology elucidation of branched EO-PO copolymers, the possibilities and limitations of this approach were demonstrated. T2 - Analyticon 2020 CY - Online meeting DA - 05.11.2020 KW - Microstructure KW - Copolymer KW - LC-MS PY - 2020 AN - OPUS4-51540 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baumann, Maria T1 - Characterization of poly(carbonate-dimethylsiloxane)-copolymers via LC, MALDI-TOF mass spectrometry and FTIR N2 - Copolymers made of polycarbonate (PC) and polydimethylsiloxane (PDMS) are broadly applied in material science. High impact-stability and transparency are the marks of bisphenol-A polycarbonate. PDMS on the other hand excels in thermal stability, flame resistance and weatherability. Combining those favourable characteristics in a copolymer yields in a ductile but impact-resistant and flame retardant material. In order to understand the synthesis process and to improve the quality and characteristics of a copolymer, knowing its structure is essential. The challenge lies in the variety of heterogeneities like molecular mass-, block-size- and block-distribution. This study addresses the structural characterization of PC-PDMS-copolymers using different liquid chromatographic techniques, including two dimensional combinations, hyphenated to MALDI-mass spectrometry and FTIR. The large difference in polarities of PC and PDMS is a challenge for liquid chromatography as well as ionization in MALDI. Nevertheless, we were able to differentiate between homopolymer and actual copolymer, clarify the presence of cyclic structures and gain information about the PDMS blocks T2 - SCM-8; International Symposium on the CY - Amsterdam, The Netherlands DA - 30.01.2017 KW - Copolymer characterization KW - Liquid chromatography KW - FTIR KW - MALDI-TOF-MS KW - LCCC PY - 2017 AN - OPUS4-39277 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gugin, Nikita T1 - ZIF-8-Based Biocomposites via Reactive Extrusion: Towards Industrial-Scale Manufacturing N2 - Mechanochemistry offers a solvent-free, sustainable alternative to conventional synthesis of metal-organic framework (MOF) biocomposites, which hold great promise for applications in drug delivery, biocatalysis, and biosensing,[1] yet the field remains limited to batch-type, gram-scale processes that restrict industrial application. To overcome these limitations, we present a scalable solid-state method for producing MOF-based biocomposites via continuous reactive extrusion. The process begins with rapid model reactions using hand-mixing[2] to encapsulate a variety of biomolecules into zeolitic imidazolate framework-8 (ZIF-8), including proteins, carbohydrates, and enzymes, thereby enabling rapid screening and optimization of reaction conditions. The mild synthesis conditions preserve the catalytic activity of glucose oxidase, confirming the suitability of the method to sensitive biomaterials. Building on this, we translated the batch protocol to twin-screw extrusion,[3] enabling continuous and scalable synthesis of biocomposites such as bovine serum albumin (BSA)@ZIF-8 with tunable protein content. The extrusion process yielded highly crystalline, porous materials with protein loadings of up to 26 wt% and encapsulation efficiencies as high as 96%. The production rate reached 1.2 kg d⁻¹, significantly exceeding previously reported continuous methods.[4] To demonstrate the industrial viability of the method, we extended the approach to produce shaped ZIF-8 monoliths loaded with hyaluronic acid (HA) in a single-step extrusion. These monoliths retained their structural integrity during washing and released HA without measurable degradation, as confirmed by size-exclusion chromatography. Our study opens new avenues for the industrial implementation of MOF biocomposites and establishes reactive extrusion as a robust platform for their scalable synthesis and shaping, expanding the toolkit for drug delivery and biocatalytical applications. T2 - Tag der Chemie 2025 CY - Berlin, Germany DA - 03.07.2025 KW - Mechanochemistry PY - 2025 AN - OPUS4-63802 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stolar, Tomislav T1 - Mechanochemical conversion of polyethylene terephthalate into valuable metal-organic frameworks N2 - Single-use plastics are causing plastic pollution, and less than 10% of plastic waste is recycled globally. Here, we present a sustainable mechanochemical1 protocol for converting post-consumer polyethylene terephthalate (PET) textile and bottles into the porous metal-organic framework (MOF) UiO-66. We used time-resolved in situ synchrotron powder X-ray diffraction and Raman spectroscopy to monitor the depolymerization of PET during ball milling with sodium and potassium hydroxide and water as a liquid additive (Figure 1). For synthesizing UiO-66, we focused on the better performing sodium hydroxide and optimized two distinct synthetic routes to produce high-quality UiO-66. Our results demonstrate the potential of mechanochemistry to enable more circular MOF synthesis using post-consumer PET waste. T2 - The International Symposium on Mechanochemistry (Mech’cheM) 2025: New forces in Mechanochemistry CY - Montpellier, France DA - 04.06.2025 KW - Mechanochemistry KW - Plastic recycling KW - Circular economy PY - 2025 AN - OPUS4-63943 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Falkenhagen, Jana T1 - Characterization of co (polyamide)s N2 - Characterization problems of technically relevant copolyamides applying size exclusion chromatography, interaction chromatography and their combination with MALDI-TOF-MS will be discussed. T2 - 23. Kolloquium Massenspektrometrie und synthetische Polymere CY - Berlin, Germany DA - 14.05.2019 KW - LCCC KW - Mass spectrometry of polymers KW - SEC KW - LC / MALDI-TOF-MS coupling PY - 2019 AN - OPUS4-48221 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weidner, Steffen A1 - Meyer, A. A1 - Kricheldorf, H. R. T1 - Alcohol-initiated and Tin(II) 2-ethylhexanoate-catalyzed polymerization of L-lactide in bulk – About separate crystallization of cyclic and linear Poly (L-lactide)s N2 - Alcohol-initiated ROPs of L-Lactide were performed at 140 ◦C in bulk with variation of the initiator/catalyst ratio and time. Lower ratios favor the formation of cycles which upon annealing display a change of the MALDI mass peak distribution towards a new maximum with a “saw-tooth pattern” of the mass peaks representing the cycles. Such a pattern was not observed for the mass peak of the linear chains. The coexistence of these patterns indicate that linear and cyclic poly (L-lactide)s (PLA) crystallize in separate crystals, and that the crystallites of the cycles are made up by extended rings. High Tm and ΔHm values confirm that these extended-ring crystallites represent a thermodynamically optimized form of PLA. Experiments with preformed cyclic and linear PLAs support this interpretation. KW - Polylactide KW - MALDI-TOF MS KW - Crystalinity KW - Polymerization PY - 2023 DO - https://doi.org/10.1016/j.polymer.2023.126355 VL - 285 IS - 126355 SP - 1 EP - 9 PB - Elsevier Ltd. AN - OPUS4-58355 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, H. R. A1 - Weidner, Steffen A1 - Scheliga, F. T1 - About formation of cycles in Sn(II) octanoate-catalyzed polymerizations of lactides N2 - At first, formation of cycles in commercial poly(Llactide)s is discussed and compared with benzyl alcoholinitiated polymerizations performed in this work. This comparison was extended to polymerizations initiated with 4-cyanophenol and pentafluorothiophenol which yielded cyclic polylactides via end-biting. The initiator/catalyst ratio and the acidity of the initiator were found to be decisive for the extent of cyclization. Further polymerizations of L-lactide were performed with various diphenols as initiators/co-catalysts. With most diphenols, cyclic polylactides were the main reaction products. Yet, only catechols yielded even-numbered cycles as main reaction products, a result which proves that their combination with SnOct2 catalyzed a ring-expansion polymerization (REP). The influence of temperature, time, co-catalyst, and catalyst concentrations was studied. Four different transesterification reactions yielding cycles were identified. For the cyclic poly(L-lactide)s weight average molecular weights (Mw’s) up to 120,000 were obtained, but 1H NMR end group analyses indicated that the extent of cyclization was slightly below 100%. The influence of various parameters like structure of Initiator and catalyst and temperature on the formation of cyclic poly(Llactide)s has been investigated. Depending on the chosen conditions, the course of the polymerization can be varied from a process yielding exclusively linear polylactides to mainly cyclic polylactides. Three different reaction pathways for cyclization reactions have been identified. KW - Cyclization KW - MALDI-TOF MS KW - Polyester KW - Ring-opening polymerization KW - Transesterification PY - 2018 DO - https://doi.org/10.1002/pola.29077 SN - 0887-624X VL - 56 IS - 17 SP - 1915 EP - 1925 PB - Wiley Periodicals Inc. AN - OPUS4-46052 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Falkenhagen, Jana T1 - Error margins in the Determination of Molar Mass and Oligomer Content of Polymers N2 - Size exclusion chromatography (SEC) is still the method of choice for determining the molar mass and molar mass distribution of macromolecules. It is a liquid chromatographic technique that separates molecules based on their size, respectively their hydrodynamic volume using a porous stationary phase that allows smaller molecules to pass through the pores while excluding larger molecules. The chromatogram from the size separation can be calibrated using polymers of known molar mass resulting in a relative molar mass distribution curve. From this distribution curve molar mass averages and the oligomer content (percentage of peak area smaller than 1000 g/mol and 500 g/mol) of polymers can be derived. The determination of oligomer content is important, because it is often used in regulatory contexts as a measure of small, mobile and potentially more toxic parts of the polymer. Polymer regulations are of increasing political and social importance. Regulations often set very narrow limits. SEC has rather large error margins of 10-20% for the molar mass determination performed in different laboratories or on different instruments. These variances are well known to all experts and users and have been investigated in several round robin tests in the past. These resulted in DIN and ISO standards which, in our opinion, no longer meet today's requirements. As far as we know, the margins of error in determining oligomer content have not yet been investigated. It is expected that the variation will be rather high. This is because it depends on many factors related to the experimental conditions (column sets used, solvent, temperatures, sample preparation) on the one hand, and the data evaluation mechanisms (choice of baseline and peak limits) on the other. In order to actually measure the error margins and to support this with actual data a round robin test has been performed from June to November 2024 with approx. 40 participating laboratories. Three different solvents were selected, namely THF, DMAc or DMF and water. The samples were selected together with all the experts, taking into account a wide range of practical aspects far from narrowly distributed standards: e.g higher distribution range, reduced solubility, included side components, copolymers and dispersions with gel content. In this contribution we will present the detailed concept of this round robin test and first results. T2 - SETAC Europe 35th Annual Meeting CY - Vienna, Austria DA - 11.05.2025 KW - Size exclusion chromatography KW - REACH KW - Polymers KW - Round Robin Tests PY - 2025 AN - OPUS4-63307 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - BOOK A1 - Schönhals, Andreas A1 - Szymoniak, Paulina T1 - Dynamics of Composite Materials N2 - Historically, to tune the properties of a polymer or more general soft matter systems by a second phase is not a new concept and dates back to the 40s of the last century. Beside some successes, the improvement of the properties remained somehow limited. The expectations of the enhancement of the properties of composites changed by the developments of Toyota Central research in the 1990s. It was shown that the incorporation of 5 vol% exfoliated layers of a clay system into a polymer leads to a strong improvement of the mechanical and thermal properties. This discovery stimulated a broad research interest of both fundamental and applied character. Today, polymer-based nanocomposites have reached a billion-dollar global market. The corresponding applications span from components for transportation, commodity plastics with enhanced barrier and/or flame retardancy characteristics, to polymers with electrical properties for shielding, electronics, sensors, and solar cells as well as to live science. Important fields are filled rubbers, reinforced thermoplastics, or thermosets for automotive, aircraft/space and marine industries, but also membranes for separation processes as well as barrier layers, just to mention a few. For a variety of applications, the molecular mobility in nanocomposites is of great importance. This concerns the molecular mobility needed to form a percolating filler network in rubbers used in tires or in composites employed in electric shielding applications. In general, it is also essential for processing polymer-based nanocomposites. Furthermore, separation processes in composite materials for membranes require a certain molecular mobility. This also concern nanodielectrics used in electrical applications or sensors where the mobility of charge carriers can be related to the fluctuations of molecular groups etc. Finally, the molecular mobility can be taken as probe for structure on a molecular scale. Broadband dielectric spectroscopy is a powerful tool to investigate the molecular mobility in polymer systems. It is due to the extremely broad frequency and sensitivity range that can be covered by this technique. Information about localized and cooperative molecular fluctuations, polarization effects at interfaces, as well as charge transport processes can be deduced. Therefore, this book focusses on broadband dielectric spectroscopy of composite materials. Moreover, the dielectric studies are accompanied by mechanical spectroscopy, advanced calorimetry, NMR techniques, as well as transmission electron microscopy and X-ray scattering investigations. Besides a brief introduction to (nano)composites, the book aims to address fundamental aspects of the molecular mobility in this innovative group of materials. Selected examples with scientific interest and some cases with high industrial impact were chosen. Due to the breadth of the subject, unfortunately not all topics could be addressed in detail, such as processing for instance. Berlin, Andreas Schönhals July 2021 Paulina Szymoniak KW - Composite materials KW - Nanocomposites PY - 2022 SN - 978-3-030-89722-2 SN - 978-3-030-89723-9 DO - https://doi.org/10.1007/978-3-030-89723-9 VL - 2022 SP - 1 EP - 375 PB - Springer Nature CY - Cham, Switzerland AN - OPUS4-54538 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Szymoniak, Paulina T1 - Rigid Amorphous Phase in Epoxy-based Nanocomposites as Revealed by Dielectric Spectroscopy and Fast Scanning Calorimetry N2 - For inorganic/polymer nanocomposites a so-called Rigid Amorphous Phase (RAF) is formed in the interfacial region by adsorption of polymer segments onto the nanoparticles. The segmental dynamics of RAF is expected to be altered, as compared to the pure matrix, which might percolate to the entire system, affecting the overall nanocomposite properties. A combination of two relaxation spectroscopy techniques (Broadband Dielectric Spectroscopy (BDS) and Temperature Modulated DSC (TMDSC)) as well as Fast Scanning Calorimetry (FSC) was employed to investigate the structure and molecular mobility of nanocomposites based on Epoxy and Layered Doubled Hydroxides with different nanoparticle content. First, BDS investigations proved the existence of a process, which is present only for nanocomposites, assigned to the dynamics of polymer segments within RAF. Second, the amount of RAF was quantified by analyzing the change of specific heat capacity step of nanocomposites, comparing to the pure material. Thirdly, the glass transition of nanocomposites was studied with FSC, applying high heating rates (0.5-10 kK/s). Considering that all techniques probe essentially the same molecular process, an activation plot was constructed, delivering a complete picture of the molecular mobility and structure of the polymer nanocomposites including RAF. T2 - DPG-Frühjahrstagung 2019 CY - Regensburg, Germany DA - 01.04.2019 KW - Rigid amorphous fraction KW - Nanocomposites PY - 2019 AN - OPUS4-47762 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yildirim, Arda T1 - Liquid Crystals Forming a Columnar Mesophase: Structure, Dynamics and Electric Conductivity N2 - The molecular dynamics and ionic conductivity of ionic liquid crystals (ILCs) forming a columnar mesophase, two linear-shaped tetramethylated guanidinium triflates ILCs having different lengths of alkyl chains, were investigated by a combination of Broadband Dielectric Spectroscopy (BDS) and Specific Heat Spectroscopy (SHS). Three processes were detected by BDS; at low temperature γ-process, at higher temperatures α-process and at even higher temperatures conductivity. The γ-process indicates localized fluctuations, and the α-process designates cooperative fluctuations. Slightly different restrictions were found for conductivity processes of LC536 and LC537 due to the slightly different lengths of alky chains. The conductivity mechanisms in the plastic crystalline and the columnar mesophase have been revealed by BDS and different charge carriers were assigned for the different phases. Furthermore, the cooperative dynamics were also probed by SHS. The cooperative dynamics probed by the different techniques (BDS and SHS) compared, and assigned to the different restrictions on the cooperativity due to the difference in the sensitivity of the techniques. T2 - Seminar Vortrag Technische Universität Berlin CY - Berlin, Germany DA - 28.06.2018 KW - Columnar Liquid Crystals KW - Ionic Liquid Crystals PY - 2018 AN - OPUS4-45383 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emamverdi, Farnaz T1 - Molecular Mobility and Physical Aging of Polymers with Intrinsic Microporosity (PIM-1) Revisited: A Big Glassy World N2 - Polymeric membranes represent a cost- and energy-efficient solution for gas separation. Recently Polymers of Intrinsic Microporosity (PIMs) have been in a great interest because of their outstanding BET surface area larger than 700m2/g and pore size smaller than 1 nm. PIMs are a promising candidate in gas separation with high permeability and appealing selectivity due to their inefficient packing derived from a combination of ladder-like rigid segments with sites of contortion. However, it is recognized this class of polymers suffer from decrease in performance with time due to physical aging. The initial microporous structures approach a denser state via local chain rearrangements, leading to a dramatic reduction in permeability. As chain packing during film casting and physical aging are the key factors determine the performance in separation applications, characterization of the molecular mobility in these materials has been proved to provide valuable information. In recent research on PIM-1 the archetypal PIM, a molecular relaxation process with high activation energy together with a significant conductivity in the glassy state has been found and explained with the formation of local intermolecular agglomerates due to interaction of π-electrons in aromatic moieties of the polymer backbone. In this work, the dielectric behavior of the polymeric films and their response upon heating (aging) were measured by isothermal frequency scans during different heating/cooling cycles in a broad temperature range down to 133K for the first time. Multiple dielectric processes following Arrhenius behavior were observed. Local fluctuations, Maxwell-Wagner-Sillars (MWS) polarization and structural relaxations were discussed correlating to structural-properties of PIM-1. Up to now, no other work has studied the role of porosity and thermal history of PIM-1 film in dielectric processes. The goal is by eliminating thermal history and considering storing conditions provide better understanding on aging and plasticizing in high free volume glassy polymer PIM-1. T2 - IDS Online Meeting CY - Berlin, Germany DA - 06.09.2021 KW - Physical Aging KW - BDS KW - Microporous structure KW - Permeation PY - 2021 AN - OPUS4-55766 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gawek, Marcel T1 - Growth Kinetics and Molecular Mobility of Irreversibly Adsorbed Layers in Thin Films of P2VP and PVME N2 - In well-annealed thin polymer films, with non-repulsive polymer/substrate interactions, an irreversibly adsorbed layer is formed. These adsorbed layers have shown enormous potential for technological applications. Due to the hard accessibility of these layers, their growth kinetics and molecular dynamics are still not fully understood. Here, the irreversibly adsorbed layers of Poly(2-vinylpyridine) (P2VP) and Poly(vinyl methyl ether) (PVME) thin films are revealed by solvent-leaching experiments. The growth kinetics of these layers is investigated as a function of original film thickness and annealing times. The thickness, topography and quality of the adsorbed layer is determined with Atomic Force Microscopy (AFM) and spectroscopic ellipsometry. Additionally, the molecular mobility of the adsorbed layer is investigated with Broadband Dielectric Spectroscopy (BDS). A recently developed nanostructured capacitor (NSC) is employed to measure the adsorbed layers with a free surface layer depending on annealing and solvent-leaching time. The results are quantitatively compared and discussed with respect to recently published work. T2 - Spring Meeting of German Physical Society CY - Regensburg, Germany DA - 31.03.2019 KW - Adsorbed layer KW - Thin polymeric films PY - 2019 AN - OPUS4-47766 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Omar, Hassan T1 - Probing Nanoscale Relaxation Behavior in Thin Polymer Films N2 - The investigations into the complicated effects of film thickness on bulk properties of thin polymer films has yielded conflicting results. The reduction in molecular mobility, and with it an increase in the glass transition temperature, for thin films of poly (bisphenol A carbonate) (PBAC) was assigned to the formation of an adsorbed layer. The adsorbed layer was obtained by washing away the loosely bounded chains using a good solvent. Next, using atomic force microscopy (AFM), the thickness of each sample was measured after annealing for various times at three different annealing temperatures. The growth of this adsorbed layer was shown to deviate from the previously reported 2-step mechanism seen for other polymers. For PBAC, after very long annealing times at high temperatures the thin films were dewetted, where segments of the adsorbed layer were removed from the substrate. T2 - Royal Society of Chemistry (RSC) Poster CY - Online meeting DA - 28.02.2023 KW - Thin films KW - Adsorbed Layer KW - Broadband dielectric spectroscopy KW - Atomic force microscopy KW - Growth Kinetics PY - 2023 AN - OPUS4-57196 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yildirim, Arda T1 - Structure, Dynamics and Phase behavior of bulk and confined liquid crystals N2 - In this study, the molecular dynamics of two linear-shaped tetramethylated guanidinium triflates ionic liquid crystals were investigated by a combination of Broadband Dielectric Spectroscopy (BDS) and Specific Heat Spectroscopy (SHS). Three processes were detected by BDS; at low temperature γ-process, at higher temperatures α-process and at even higher temperatures conductivity. The γ-process indicates localized fluctuations, and the α-process designates cooperative fluctuations. Slightly different restrictions were found for conductivity processes of LC536 and LC537 due to the slightly different lengths of alky chains. Furthermore, the cooperative dynamics were also probed by SHS. The cooperative dynamics probed by the different techniques (BDS and SHS) compared, and assigned to the different restrictions on the cooperativity due to the difference in the sensitivity of the techniques. T2 - Seminar Vortrag Universität Stuttgart CY - Stuttgart, Germany DA - 24.07.2017 KW - Discotic Liquid Crystals PY - 2017 AN - OPUS4-41179 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Friedrich, Alexander T1 - Simulation data for eddy current rail testing - simulation accuracy and evaluation uncertainty quantification N2 - This dataset serve to quantify the simulation error and the evaluation uncertainties in the context of eddy current rail testing. It was obtained during the AIFRI project (Artificial Intelligence for Rail Inspection) with the Faraday software by INTEGRATED Engineering Software, using its BEM Solver. KW - Non-destructive testing KW - Eddy current testing KW - Eddy current simulstion PY - 2024 DO - https://doi.org/10.5281/zenodo.13970374 PB - Zenodo CY - Geneva AN - OPUS4-61470 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Madkour, Sherif A. A1 - Gawek, Marcel A1 - Penner, P. A1 - Paneff, F. A1 - Zhang, X. A1 - Gölzhäuser, A. A1 - Schönhals, Andreas T1 - Can Polymers be Irreversibly Adsorbed on Carbon Nanomembranes? A Combined XPS, AFM, and Broadband Dielectric Spectroscopy Study N2 - Carbon nanomembranes are synthetic two-dimensional sheets with nanometer thickness, macroscopic lateral dimensions, and high structural homogeneity. They have great application potential in various branches of nanotechnology. Because of their full carbon structure, it is not clear whether macromolecules like poly(methyl methacrylate) (PMMA) can be irreversibly adsorbed on their surface. Here, irreversible adsorption means that the polymer chains cannot be removed by a leaching process, which is assumed in technological transfer processes. However, if polar defects are present on the carbon nanomembranes (CNMs), it may occur that polymers can be irreversibly adsorbed. To address this question, PMMA was spin-coated on top of CNMs, annealed for a specific time at different temperatures, and then tried to be removed by a acetone treatment in a leaching approach. The samples were investigated in detail by atomic force microscopy, X-ray photoelectron spectroscopy, and broadband dielectric spectroscopy, where the latter method has been applied to CNMs for the first time. Unambiguously, it was shown that PMMA can be adsorbed on the surface of CNMs after annealing the sample above the glasstransition temperature of PMMA. The general occurrence of polar defects on the surface of CNMs and the adsorption of polymers open opportunities for advanced innovative hybrid materials combining the properties of the CNM with those of the polymer. KW - Carbon Nanomembranes KW - Irreversible adsorption KW - Broadband dielectric spectroscopy KW - XPS spctroscopy KW - Atomic force microscopy PY - 2022 DO - https://doi.org/10.1021/acsapm.2c01320 SN - 2637-6105 VL - 4 IS - 11 SP - 8377 EP - 8385 PB - ACS AN - OPUS4-56067 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kolmangadi, Mohamed Aejaz A1 - Yildirim, Arda A1 - Sentker, K. A1 - Butschies, M. A1 - Bühlmeyer, A. A1 - Huber, P. A1 - Lachat, S. A1 - Schönhals, Andreas T1 - Molecular dynamics and electrical conductivity of Guanidinium based Ionic liquid crystals: Influence of cation headgroup configuration N2 - Molecular mobility and conductivity of four bent shaped tetramethylated guanidinium based ionic liquid crystals (ILCs) with varying head group configuration (cyclic or acyclic) and alkyl chain length is investigated by a combination of broadband dielectric spectroscopy (BDS) and specific heat spectroscopy (SHS). Two dielectrically active processes observed in the plastic crystalline phase at low and high temperatures are denoted as γ and α1 relaxation. The former is assigned to localized fluctuations of methyl groups including nitrogen atoms in the guanidinium head groups. SHS investigations reveal one calorimetrically active process termed as α2 relaxation process. The temperature dependencies of the relaxation rates of α1 and α2 are similar for the cyclic ILC while for the acyclic counterpart they are different. Possible molecular assignments for the α1 and α2 relaxation are discussed in detail. Alongside relaxation processes, a significant conductivity contribution was observed for all ILCs, where the absolute value of DC conductivity increases by 4 orders of magnitude at the transition from the crystalline to the hexagonal columnar phase. The increase is traced to the change in the underlying conduction mechanism from the delocalized electrical conduction in the Cry phase to ionic conduction in the quasi 1D ion columns formed in the hexagonal columnar mesophase. KW - Ionic liquid crystal PY - 2021 DO - https://doi.org/10.1016/j.molliq.2021.115666 VL - 330 SP - 115666 PB - Elsevier B.V. AN - OPUS4-52284 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kolmangadi, Mohamed Aejaz T1 - Confinement induced Relaxations and phase behvaiour of nanoconfined Ionic Liquid Crystal N2 - Ionic Liquid Crystals (ILCs) are materials that combine the properties of liquid crystals together with ionic conduction. It is known that liquid crystal mesophases in confinement exhibit anomalous dynamics and phase behavior. However, similar studies about factors that control the macroscopic properties of ILCs in confinement are limited. Here, Broadband Dielectric Spectroscopy (BDS), X-ray scattering, and calorimetry were applied to study the molecular dynamics, and phase behavior of a guanidinium based columnar ionic liquid crystal confined in self-ordered alumina oxide nanopores of pore sizes ranging from 180 nm down to 25 nm. It is aimed to understand how pore size and pore surface wettability (hydrophilic or hydrophobic) influence the molecular dynamics, and phase behavior for this system which are crucial for applications. The DSC measurements show: (i) the crystalline-liquid crystalline transition temperature has non-monotonic dependence on inverse pore diameter and (ii) the liquid crystalline-isotropic transition is completely suppressed for all the confined samples. This thermally suppressed transition was detected by BDS and X-ray scattering and is considered as a continuous phase transition instead of a discontinuous first order transition. BDS investigations reveal several relaxation processes for the bulk and confined scenarios. The relaxation modes are suppressed and become slower for the confined scenarios compared to the bulk. Possible molecular origins for these relaxation processes are discussed, and it is shown that the self-assembly of these ILCs is dynamic in nature. T2 - CONFIT 2022 CY - Grenoble, France DA - 10.10.2022 KW - Ionic Liquid crystals KW - Nanoconfinement KW - Conductivity PY - 2022 AN - OPUS4-57339 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kimiaei, E. A1 - Farooq, M. A1 - Szymoniak, Paulina A1 - Ahmadi, Shayan A1 - Babaeipour, S. A1 - Schönhals, Andreas A1 - Österberg, M. T1 - The role of lignin as interfacial compatibilizer in designing lignocellulosic-polyester composite films N2 - Advancing nanocomposites requires a deep understanding and careful design of nanoscale interfaces, as interfacial interactions and adhesion significantly influence the physical and mechanical properties of these materials. This study demonstrates the effectiveness of lignin nanoparticles (LNPs) as interfacial compatibilizer between hydrophilic cellulose nanofibrils (CNF) and a hydrophobic polyester, polycaprolactone (PCL). In this context, we conducted a detailed analysis of surface-to-bulk interactions in both wet and dry conditions using advanced techniques such as quartz crystal microbalance with dissipation (QCM-D), atomic force microscopy (AFM), water contact angle (WCA) measurements, broadband dielectric spectroscopy (BDS), and inverse gas chromatography (IGC). QCM-D was employed to quantify the adsorption behavior of LNPs on CNF and PCL surfaces, demonstrating LNPs’ capability to interact with both hydrophilic and hydrophobic phases, thereby enhancing composite material properties. LNPs showed extensive adsorption on a CNF model film (1186 ± 178 ng.cm−2) and a lower but still significant adsorption on a PCL model film (270 ± 64 ng.cm−2). In contrast, CNF adsorption on a PCL model film was the lowest, with a sensed mass of only 136 ± 35 ng.cm−2. These findings were further supported by comparing the morphology and wettability of the films before and after adsorption, using AFM and WCA analyses. Then, to gain insights into the molecular-level interactions and molecular mobility within the composite in dry state, BDS was employed. The BDS results showed that LNPs improved the dispersion of PCL within the CNF network. To further investigate the impact of LNPs on the composites’ interfacial properties, IGC was employed. This analysis showed that the composite films containing LNPs exhibited lower surface energy compared to those composed of only CNF and PCL. The presence of LNPs likely reduced the availability of surface hydroxyl groups, thus modifying the physicochemical properties of the interface. These changes were particularly evident in the heterogeneity of the surface energy profile, indicating that LNPs significantly altered the interfacial characteristics of the composite materials. Overall, these findings emphasize the necessity to control the interfaces between components for next-generation nanocomposite materials across diverse applications. KW - Lignin KW - Nanocomposites PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-615098 DO - https://doi.org/10.1016/j.jcis.2024.10.083 SN - 0021-9797 VL - 679 SP - 263 EP - 275 PB - Elsevier Inc. AN - OPUS4-61509 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Madkour, Sherif A1 - Szymoniak, Paulina A1 - Hertwig, Andreas A1 - Heidari, M. A1 - von Klitzing, R. A1 - Napolitano, S. A1 - Sferrazza, M. A1 - Schönhals, Andreas T1 - Decoupling of dynamic and thermal glass transition in thin films of a PVME/PS blend N2 - The discussions on the nanoconfinement effect on the glass transition and glassy dynamics phenomena have yielded many open questions. Here, the thickness dependence of the thermal glass transition temperature of thin films of a PVME/PS blend is investigated by ellipsometry. Its thickness dependence was compared to that of the dynamic glass transition (measured by specific heat spectroscopy), and the deduced Vogel temperature (T0). While and T0 showed a monotonous increase, with decreasing the film thickness, the dynamic glass transition temperature () measured at a finite frequency showed a non-monotonous dependence that peaks at 30 nm. This was discussed by assuming different cooperativity length scales at these temperatures, which have different sensitivities to composition and thickness. This non-monotonous thickness dependence of disappears for frequencies characteristic for T0. Further analysis of the fragility parameter, showed a change in the glassy dynamics from strong to fragile, with decreasing film thickness. KW - Thin polymeric films KW - Ellipsometry KW - Specific heat spectroscopy PY - 2017 DO - https://doi.org/10.1021/acsmacrolett.7b00625 SN - 2161-1653 VL - 6 IS - 10 SP - 1156 EP - 1161 PB - ACS Publications AN - OPUS4-42266 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kolmangadi, Mohamed Aejaz T1 - Side Chain length dependent dynamics and conductivity of self assembled ion channels N2 - We study the molecular mobility and electrical conductivity of a homologous series of linear shaped columnar ionic liquid crystals ILCn, (n = 8, 10, 12, 14, 16) using Broadband Dielectric Spectroscopy (BDS), Specific Heat Spectroscopy (SHS), and X-ray scattering. We aim to understand how the alkyl chain length influences the dynamics and electric conductivity in this system. Two dielectrically active relaxation modes are observed, the and the αcore process, that correspond to the localized relaxation of the alkyl chains, and cooperative motions of the aromatic core in the columns respectively. Both the relaxation and the αcore process slow down with increasing alkyl chain length. SHS reveals one relaxation process, the αalkyl process that has similar temperature dependence as that of the αcore process for ILC12, 14, 16 but shifts to higher temperature for ILC8 and 10. For ILC12, 14, 16 the absolute values of DC conductivity increase by 4 orders of magnitude at the transition from the plastic crystalline to hexagonal columnar phase. For ILC8, 10 the DC conductivity behavior is similar to ionic liquids, where the conductivity is coupled with structural relaxation. Small-Angle X-ray (SAXS) investigations reveal that both the intercolumnar distance and disorder coherence length increase with alkyl chain length, conversely the DC conductivity decreases monotonically. T2 - 11th IDS conference 2022 CY - San Sebastian, Spain DA - 03.09.2022 KW - Glass transition KW - Conductivity KW - Fast Scanning Calorimetry KW - Dynamics PY - 2022 AN - OPUS4-55878 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kolmangadi, Mohamed Aejaz T1 - Side Chain length dependent dynamics and conductivity of Ionic Liquid crystals N2 - We investigate the molecular dynamics and electrical conductivity for a homologous series of linear shaped guanidinium based cyclic ILCs that vary in alkyl chain length, CLCRs (R = 8, 10, 12, 14, 16) by employing broadband dielectric spectroscopy (BDS), and calorimetry comprised of Fast Scanning Calorimetry (FSC) and temperature modulated FSC (TMFSC). Besides conductivity at high temperatures, the dielectric dispersion reveals two relaxation modes: the fast γ and the slow α1 relaxation. The former is assigned to the localized fluctuations while the latter is due to segmental dynamics of the alkyl chains. The γ mode slows down for long chain length CLCs (12,14,16) compared to their shorter analogues. Calorimetric investigation reveals one process, the α2 process, for all ILCs. The α2 process for CLC10, 12, and 14 has a similar temperature dependence as the dielectric α1 relaxation, while for the CLC8 and 10, it's shifted to a higher temperature. For all CLCRs, the absolute values of DC conductivity increase by 4 orders of magnitude at the transition from the plastic crystalline to hexagonal columnar phase. This increase is due to the change in the underlying conduction mechanism from delocalized electron hopping in the crystalline phase to one-dimensional ion mobility in the columnar phase. The glassy dynamics shifts to higher temperatures with increasing alkyl chain length. Conversely, the DC conductivity drops by 3 orders of magnitude from CLC8 to CLC16. T2 - APS March Meeting 2022 CY - Chicago, IL, USA DA - 13.03.2022 KW - Glass transition KW - Conductivity KW - Fast Scanning Calorimetry KW - Dynamics PY - 2022 AN - OPUS4-54760 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Schönhals, Andreas A1 - Böhning, Martin A1 - Szymoniak, Paulina ED - Schönhals, Andreas ED - Szymoniak, Paulina T1 - (Nano)Composite Materials—An Introduction N2 - The chapter gives a brief introduction to (nano)compositecomposite materials having the focus on polymer-based nanocomposites. The different dimensionalities of nanoparticles are introduced, along with their distribution in the matrix. Different application fields of polymer-based nanocomposites, like flame retardancy, filled rubbers, nanofilled thermosets and thermoplastics, separation membranes and nanodielectrics, are considered in greater detail. KW - Polymer-based nanocomposites KW - Nanoparticle KW - Distribution of nanoparticles KW - Filled rubbers KW - Filled thermosets and plastics KW - Separation membranes KW - Nanodielectrics PY - 2022 DO - https://doi.org/10.1007/978-3-030-89723-9_1 SP - 1 EP - 31 PB - Springer CY - Cham, Switzerland AN - OPUS4-54565 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yin, Huajie T1 - Molecular mobility of super glassy polymers for gas separation membranes investigated by dielectric spectroscopy N2 - Super glassy polymers such as poly(trimethylsilylpropyne) (PTMSP) or polymers with intrinsic microporosity (PIMs) play an important role in the current development of membrane materials for gas separation because of their high permeability and selectivity. Unfortunately, such materials which have a high fractional free volume (FFV) are prone to pronounced physical aging. The initial microporous structures approach a more dense state via local chain rearrangements which results in a dramatic reduction in the gas permeability. For the first time, broadband dielectric spectroscopy was employed to investigate the molecular dynamics of two representative groups of super glassy polymers: PIMs (PIM-1 & PIM-EA-TB) and Si-containing polynobornenes (PTCNSi1 & PTCNSi2). The dielectric behavior of the solution-cast polymeric films was measured by isothermal frequency scans during the different heating cycles in a broad temperature range. Structural relaxation of the films was observed during the measurements. Molecular relaxation processes following Arrhenius behavior with unusually high activation energies were observed for all the investigated polymers. The PIMs showed furthermore a significant conductivity in the glassy state which is explained with the formation of local intermolecular agglomerated structures due to interaction of π-electrons in aromatic moieties of the polymer backbone. T2 - 8th International Discussion Meeting on Relaxations in Complex Systems CY - Wisla, Poland DA - 23.07.2017 KW - Broadband dielectric spectroscopy KW - Molecular mobility KW - Physical aging KW - Membranes KW - Gas separation PY - 2017 AN - OPUS4-41162 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Silbernagl, Dorothee A1 - Szymoniak, Paulina A1 - Tavasolyzadeh, Zeynab A1 - Sturm, Heinz A1 - Topolniak, Ievgeniia T1 - Interpenetrating networks with tuned thermal and mechanical properties N2 - Multiphoton lithography (MPL), an emerging microfabrication technique, shows great potential in a variety of applications ranging from tissue engineering to soft micro-robotics. Fabricated micro-objects often are expected to undergo shape morphing or bending. Furthermore, ensuring precise property tuning becomes detrimental for the functionality of MPL microstructures. Herein, we present novel MPL materials based on interpenetrating networks (IPNs), which effectively combine the advantages of acrylate and epoxy thermoset systems. A library of 3D MPL IPN microstructures with high 3D structural stability and tailored thermal and micromechanical properties is achieved. MPL laser velocity and fabrication power can be used to tune the morphology and therefore properties of IPN. New IPN microstructures with materials Young's moduli of 4 to 6 MPa demonstrate susceptibility to deformation with high to fully elastic response. Such soft elastic materials hold immense promise within morphable microsystems, soft micro-robotics and cell engineering applications. T2 - RSC Poster conference CY - Online meeting DA - 05.03.2024 KW - Multiphoton lithography KW - Interpenetrating polymer networks KW - AFM PY - 2024 AN - OPUS4-60060 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Szymoniak, Paulina T1 - Resolving the mystery of the molecular dynamics of epoxy-based materials using broadband dielectric spectroscopy and hypheneated calorimetry N2 - A detailed calorimetric and dielectric study on two epoxy-based nanocomposite system was performed employing bisphenol A diglycidyl ether (DGEBA) cured with diethylenetriamine (DETA) and methyl tetrahydrophtalic acid anhydride (MTHPA) aas the polymer matrix and taurine-modified MgAL layered double hydroxide (T-LDH) and boehmite as nanofiller. The molecular dynamics investigation revealed an intrinsic structural heterogeneity of the epoxy materials. Moreover the polymer/particle interphase was qualitatively and quantitavely investigated. T2 - Online International Dielectric Society 2020 Workshop CY - Online meeting DA - 28.09.2020 KW - Interfaces KW - Nanocomposites KW - Rigid amorphous fraction KW - BDS KW - TMDSC PY - 2020 AN - OPUS4-51492 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Szymoniak, Paulina T1 - Flash DSC investigations on nanocomposites and electrospun fibers containing nanoparticles N2 - It was found for inorganic/polymer nanocomposites that a so-called Rigid Amorphous Phase (RAF) is formed in the interfacial region by adsorption of polymer segments onto the nanoparticles. The segmental dynamics of RAF is expected to be altered, as compared to the pure matrix, which might percolate into the entire system, affecting the overall nanocomposite properties. Here, the structure and molecular mobility of epoxy-based PNCs with different nanofillers (layered double hydroxide and boehmite) was studied by a combination of calorimetric and X-Ray scattering techniques. Temperature modulated DSC (TMDSC) showed that depending on the nanofiller, RAF can reach up to 40 wt % of the system or, on the contrary, the overall mobility of the matrix might increase due to the presence of particles. Such contrasting results, including the high amount of RAF, which was never shown before for epoxy-based PNCs, emphasize the importance of interfaces. Additionally, glass transition and glassy dynamics were investigated by a novel technique, Flash DSC (heating rates up to 10 kK/s) employed for the first time to a thermosetting system and electrospun fibers, which did not result in their degradation. It was used to study both the vitrification kinetics and glassy dynamics of the PNCs, for instance further confirming the presence of RAF and its impact on the overall material properties. T2 - 4th Mettler Toledo Flash DSC conference CY - Zurich, Switzerland DA - 25.11.2019 KW - Flash DSC KW - Nanocomposites KW - Rigid amorphous fraction KW - TMDSC KW - BDS KW - Boehmite KW - Electrospun fibers PY - 2019 AN - OPUS4-50067 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Szymoniak, Paulina T1 - Rigid Amorphous Phase in Polymer Nanocomposites as Revealed by Relaxation Spectroscopy N2 - In inorganic/polymer nanocomposites the polymer matrix region near a filler surface, termed as the interphase, is of topical interest due to its possible influence on the macroscopic properties of the material. The segmental dynamics of this interphase is expected to be altered, as compared to the pure matrix, which might percolate into the entire system. It was found that a so-called Rigid Amorphous Phase (RAF) is formed in the interfacial region by adsorption of the polymer segments onto the nanoparticles, yielding in their immobilization. Here, we employed a combination of two relaxation spectroscopy techniques (Broadband Dielectric Spectroscopy (BDS) and Specific Heat Spectroscopy (SHS) in a form of Temperature Modulated DSC (TMDSC)) to investigate the structure and molecular mobility of Epoxy/Inorganic nanofiller composites with different nanoparticles geometries and contents. The two techniques show different perspectives on the glassy dynamics; BDS is sensitive to dipole fluctuations, whereas SHS senses entropy fluctuations. First, our dielectric relaxation investigations proved an existence of an additional process in nanocomposites, which is not present in the pure material. Due to the increasing intensity of the process with increasing filler content it was assigned as the α-process related to the segmental dynamics of polymer chains adsorbed onto the nanoparticles. Considering the expected high conductivity effects of the material, the dielectric data were analyzed by fitting a derivative of the HN function to a “conduction-free” loss spectra: ε''deriv=-(∂ε'/∂logω). Second, TMDSC measurements were used to study the specific heat capacity of nanocomposites in its nanofiller content dependence. Assuming that RAF is proportional to the decrease of the specific heat capacity step (Δcp) in the glass transition region of the nanocomposites, comparing to the pure material, the inorganic/polymer interphase was quantitatively analyzed and the amount of RAF estimated. T2 - 10th Conference on Broadband Dielectric Spectroscopy and its Applications CY - Brussels, Belgium DA - 26.08.2018 KW - Boehmite KW - Nanocomposites KW - Rigid amorphous fraction KW - BDS KW - TMDSC PY - 2018 AN - OPUS4-45915 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Szymoniak, Paulina T1 - Competition of mobilization and Immobilization Effects in Epox-Based Nanocomposites N2 - Two epoxy-based nanocomposites with different nanofillers (layered double hydroxide and boehmite) were investigated employing temperature modulated DSC, flash DSC and broadband dielectric spectroscopy. Detailed investigation on the molecular mobility of the two systems showed the effect of the fillers on the structure of the bulk epoxy matrix and the interface formed at the polymer/particle interface T2 - FOR 2021: Acting principles of Nano-Scaled Matrix Additives for Composite Structures CY - Berlin, Germany DA - 11.10.2019 KW - TMDSC KW - Nanocomposites KW - Rigid amorphous fraction KW - Boehmite KW - BDS PY - 2019 AN - OPUS4-49287 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Szymoniak, Paulina T1 - Rigid amorphous fraction (RAF) in epoxy/Boehmite and epoxy/LDH nanocomposites N2 - The interphase between the inorganic filler and the polymer matrix is considered as one of the most important characteristics of inorganic/polymer nanocomposites. The segmental dynamics of this interphase is expected to be altered as compared to the pure matrix, which might percolate into the entire system. For instance, it was found that a so-called Rigid Amorphous Phase (RAF) is formed by adsorption of segments onto the nanoparticles yielding to its immobilization. The RAF is available from the decrease of the specific heat capacity Δcp in the glass transition region of the nanocomposites. Here, precise Temperature Modulated DSC (TMDSC) was employed to study Δcp of epoxy/Boehmite nanocomposites with different nanofiller concentrations. Surprisingly, the investigated system showed an increase of Δcp with increasing filler concentration up to 10 wt%. This implies an increased fraction of mobile segments, and is in accordance with the found decreased value of the glass transition temperature Tg. Although for higher filler contents Tg further slightly decreases, Δcp decreases in contrary, indicating a formation of RAF. This behavior was discussed as a competition of mobilization effects, due to an incomplete crosslinking reaction, and the formation of RAF. T2 - 15thLähnwitzseminar on Calorimetry 2018 CY - Rostock, Germany DA - 04.06.2018 KW - Nanocomposites KW - Rigid amorphous fraction KW - TMDSC KW - Boehmite PY - 2018 AN - OPUS4-45148 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Madkour, Sherif A1 - Szymoniak, Paulina A1 - Heídari, M. A1 - von Klitzing, R. A1 - Schönhals, Andreas T1 - Unveiling the dynamics of self-assembled layers of thin films of poly(vinyl methyl ether) (PVME) by nanosized relaxation spectroscopy N2 - A combination of nanosized dielectric relaxation (BDS) and thermal spectroscopy (SHS) was utilized to characterize the dynamics of thin films of Poly(vinyl methyl ether) (PVME) (thicknesses: 7 nm – 160 nm). For the BDS measurements, a recently designed nano-structured electrode system is employed. A thin film is spin-coated on an ultra-flat highly conductive silicon wafer serving as the bottom electrode. As top electrode, a highly conductive wafer with non-conducting nanostructured SiO2 nano-spacers with heights of 35 nm or 70 nm is assembled on the bottom electrode. This procedure results in thin supported films with a free polymer/air interface. The BDS measurements show two relaxation processes, which are analyzed unambiguously for thicknesses smaller than 50 nm. The relaxation rates of both processes have different temperature dependencies. One process coincidences in its position and temperature dependence with the glassy dynamics of bulk PVME and is ascribed to the dynamic glass transition of a bulk-like layer in the middle of the film. The relaxation rates were found to be thickness independent as confirmed by SHS. Unexpectedly, the relaxation rates of the second process obey an Arrhenius-like temperature dependence. This process was not observed by SHS and was related to the constrained fluctuations in a layer, which is irreversibly adsorbed at the substrate with a heterogeneous structure. Its molecular fluctuations undergo a confinement effect resulting in the localization of the segmental dynamics. To our knowledge, this is the first report on the molecular dynamics of an adsorbed layer in thin films. KW - Broadband dielectric spectroscopy KW - AC-nanochip calorimetry KW - Nanostructured capacitors KW - Thin films PY - 2017 UR - http://pubs.acs.org/doi/pdf/10.1021/acsami.6b14404 DO - https://doi.org/10.1021/acsami.6b14404 SN - 1944-8244 VL - 9 IS - 8 SP - 7535 EP - 7546 PB - ACS Publications CY - Washington DC AN - OPUS4-39291 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Szymoniak, Paulina A1 - Madkour, Sherif A1 - Schönhals, Andreas T1 - Molecular dynamics of the asymmetric blend PVME/PS revisited by broadband dielectric and specific heat spectroscopy: Evidence of multiple glassy dynamics N2 - The molecular mobility of the highly asymmetric miscible blend poly(vinyl methyl ether)/polystyrene was investigated by broadband dielectric (frequency range 10^-1 Hz – 10^9 Hz) and specific heat spectroscopy (frequency range 10^1 Hz – 10^4 Hz). The dielectric spectra revealed a complex molecular dynamic behavior, where three different relaxation processes were observed. At temperatures below the glass transition temperature an α´-relaxation was found, with an Arrhenius-like temperature dependence of its relaxation rates. It is assigned to localized fluctuations of the confined PVME segments within a frozen glassy matrix dominated by PS. Above the thermal glass transition temperature two processes with a VFT behavior of their relaxation rates were detected called α1- and α2-relaxation, both originating from PVME dipoles fluctuating in PS-rich environments, however with diverse PS concentrations. The relevant length scales for the processes are assumed to be different, corresponding to the Kuhn segment length for the former relaxation and to the CRR for the latter one. The observed multiple glassy dynamics result from spatial local compositional heterogeneities on a microscopic level. Additionally, SHS investigations were performed for the first time for this system, proving an existence of a fourth relaxation process (α3-relaxation) due to the cooperative fluctuations of both PS and PVME segments. The separation between the thermal α3- and dielectric α2-relaxation increases dramatically with increasing polystyrene concentration, proving that the thermal response is dominated by PS. KW - Polymer blends KW - Dynamic heterogeneity KW - Broadband dielectric spectroscopy KW - Specific heat spectroscopy PY - 2019 DO - https://doi.org/10.1021/acs.macromol.8b02697 SN - 0024-9297 VL - 52 IS - 4 SP - 1620 EP - 1631 PB - ACS Publications AN - OPUS4-47516 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madkour, Sherif T1 - Dielectric and thermal relaxation behavior of ultra-thin films of poly(vinyl methyl ether) – evidence of an adsorbed layer N2 - Despite the many controversial discussions about the nanometric confinement effect on the properties of ultra-thin films, much remain not understood and/or experimentally unproven. Here, a combination of Broadband Dielectric Spectroscopy (BDS) and Specific Heat Spectroscopy (SHS) employing AC nanochip calorimetry were utilized to investigate the glassy dynamics of ultra-thin films of a low MW Poly (vinyl methyl ether) (PVME) (thicknesses: 7 nm – 160 nm). For BDS measurements, a recently developed nano-structured electrode sample arrangement is employed; where ultra-thin films are spin-coated on an ultra-flat highly conductive silicon wafer, sandwiched between a wafer with nanostructured SiO2 nano-spacers with heights between 35 nm and 70 nm. For films with thicknesses up to 50 nm, BDS measurements showed two relaxation processes, which can be analyzed for these film thicknesses in details. The process located at higher frequencies coincidence in both, its position and temperature dependence, with the -relaxation of bulk PVME and is therefore assigned to the -relaxation of a bulk-like layer. The temperature dependence of the relaxation rate of this process in independent of film thickness. This is further confirmed by the SHS investigations, which superimpose in its temperature dependence with the BDS results; independent of film thickness. The second process is located at lower frequencies, where it shows a different temperature dependence and ascribed to the relaxation of polymer segments adsorbed at the substrate. The interaction of PVME with SiO2 was further confirmed by contact angle investigations. This adsorbed layer further undergoes a confinement effect that results in a lower Vogel temperature than that of the bulk-like layer. A detailed analysis of the dielectric strengths of both processes reveals that the thickness of the adsorbed layer decreases with increasing temperature, while that of the bulk-like layer increases. As a main conclusion, BDS showed that the glassy dynamics of the bulk-like and the adsorbed layer are thickness independent, which is in agreement with the SHS results. To our knowledge, this is the first probing of the segmental dynamics of an adsorbed layer in ultrathin films. T2 - 9th International Conference on Broadband Dielectric Spectroscopy and its Applications CY - Pisa, Italy DA - 11.09.2016 KW - Ultra-thin films KW - Broadband dielectric spectroscopy KW - Specific heat spectroscopy PY - 2016 AN - OPUS4-37528 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Silbernagl, Dorothee A1 - Szymoniak, Paulina A1 - Tavasolyzadeh, Zeynab A1 - Sturm, Heinz A1 - Topolniak, Ievgeniia T1 - Interpenetrating Polymer Networks with Tuned Thermal and Mechanical Properties by Multiphoton Lithography N2 - Multiphoton lithography (MPL) has recently attracted significant research interest as a versatile tool capable of fabricating 2D and 3D micro- and nanoscopic features with high spatial resolution. The integrity of MPL microstructures, or their ability to respond to external stimuli, is of critical importance. Often, the mechanically flexible micro-objects are expected to be capable of shape morphing, bending, or other motion to ensure their functionality. However, achieving the desired properties of MPL-manufactured micro components for a specific application still remains challenging. In this work, we present new MPL materials based on epoxy-acrylate interpenetrating networks (IPNs). We aim at fabrication 3D microstructures, whose properties can be easily tuned by varying the ratio of the IPN components and fabrication parameters. The studied mixtures consist of polyethylene glycol diacrylate (PEGDA) and cycloaliphatic epoxide functional groups. Consequently, tryarylsylfonium salt and cyclopentanone photoinitiator tailored for MPL were used to ensure cationic and radical polymerization, respectively. The resulting library of 3D microstructures was investigated for their thermal and mechanical properties using highly sensitive space-resolved methods. For the first time, we were able to evaluate the glass transition behavior of 3D MPL microstructures using fast scanning calorimetry. The influence of both IPN composition and fabrication parameters on glass transition temperature and material fragility was demonstrated. AFM force-distance curve and intermodulation methods were used to characterize the micromechanical properties with lateral resolution of the techniques in the range of 1 micron and 4 nm, respectively. The elastic-plastic behavior of the microarchitectures was evaluated and explained in terms of IPN morphology and thermal properties. The fabricated 3D IPN microstructures exhibit higher structural strength and integrity compared to PEGDA. In addition, IPNs exhibit high to full elastic recovery (up to 100%) with bulk modulus in the range of 4 to 6 MPa. This makes IPNs a good base material for modeling microstructures with intricate 3D designs for biomimetics and scaffold engineering. The effects of composition and MPL microfabrication parameters on the resulting IPN properties give us a better understanding of the underlying mechanisms and microfabrication-structure-property relationships. Moreover, our funding supports the further development of IPN systems as versatile and easily tunable MPL materials. T2 - Material Research Society Meeting CY - Boston, Massachusetts, USA DA - 26.11.2023 KW - Multiphoton Lithography KW - Two-photon polymerisatio KW - Interpenetrating polymer network PY - 2023 SP - 1 AN - OPUS4-59382 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Denkler, Tilman T1 - The Metabuilding Labs approach to Quality Assurance – Results of Task 8.4 & Task 8.5 N2 - The finalization of the Standard Operating Procedures and Work Instructions for the O3BETs is described. The setuo of the internal system for quality checks is outlined. Major achievements are shown and future work is adressed. T2 - 7th General Meeting Metabuilding Labs CY - Bordeaux, France DA - 20.5.2025 KW - Metabuilding Labs KW - Open innovation test bed KW - Quality management PY - 2025 AN - OPUS4-63299 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wäsche, Rolf A1 - Sato, K. A1 - Brandt, Guido A1 - Schmid, Thomas A1 - Sasaki, S. A1 - Woydt, Mathias T1 - Wear behaviour of MgO stabilized zirconia in hot steam environment up to 400°C N2 - Self-mated magnesia stabilized zirconia (Mg-PSZ) ceramic sliding couples have been investigated at 100 N load (P0max= 1324 MPa) in oscillating sliding conditions in different humidity conditions in air and in hot steam. Temperatures have been varied up to 400 °C and pressures up to 6 bars. The results show that the wear behavior of MgO-ZrO2 under high Hertzian contact pressures is strongly dependent on temperature and is similar for both dry oscillating and oscillating in hot steam. However, although the evolution in wear rates on temperature is similar and the wear rates of MgO-ZrO2 plunged above 300 °C in hot steam and air by nearly three orders of magnitude, SEM micrographs revealed in hot steam at 400 °C smooth wear tracks. In contrast, hot steam enhanced the tribochemistry of self-mated alumina couples and reduced wear rates. Hot steam decreased the coefficients of friction of MgO-ZrO2 with increasing temperature, but not the wear rates. KW - Hot steam KW - Zirconia KW - Friction KW - Wear KW - Tribofilm KW - Raman spectroscopy PY - 2019 DO - https://doi.org/10.1016/j.wear.2019.01.047 VL - 426-427 SP - 428 EP - 432 PB - Elsevier B.V. AN - OPUS4-47873 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emamverdi, Farnaz T1 - Molecular mobility and gas transport properties of mixed matrix membranes based on PIM-1 and POF fillers N2 - Especially now in times of the energy revolution, the demand for energy-efficient separation processes promotes the advancement of new high-performance materials for use as highly selective separation membranes. Polymers with intrinsic microporosity (PIMs) are of high interest in the field of gas separation membranes. Currently the application of PIMs for membrane technology is still restrained by their strong tendency to physical aging involving a significant loss of their good gas separation properties. Physical aging phenomenon is related to the molecular mobility of PIMs which was investigated by broadband dielectric spectroscopy (BDS) previously [1]. In this work, covalent phosphinine-based framework (Eto-CPSF) was used as a nanofiller (0-10 wt %) in a PIM-1 matrix to potentially enhance the gas transport properties and prevent physical aging. Since molecular mobility is a fundamental parameter determining gas transport as well as physical aging in such a material, our study includes dielectric investigations by BDS of pure PIM-1 and PIM-1/Eto-CPSF mixed matrix membranes to establish a correlation between molecular mobility and gas transport properties. In addition, gas permeability was determined by the time-lag method (0-10 bar pressure) at 35 °C for N2, O2, CH4 and CO2 for all MMMs. The dielectric behavior of the polymeric films and their response upon heating were measured by isothermal frequency scans during different heating/cooling cycles in a broad temperature range up to 250 °C. Multiple dielectric processes following Arrhenius behavior were observed. Local fluctuations, Maxwell-Wagner-Sillars (MWS) polarization and structural relaxations were discussed correlating to structural-properties of PIM-1. As main result for MMMs, the permeability of PIM-1 for CH4 and CO2 gases were increased significantly with only 5 wt% of nanofiller within the polymer matrix. However, this is not observed for Eto-CPSF concentrations higher than ca. 7 wt% probably due to a microphase separated morphology of the nanocomposite system. Furthermore, the permselectivity of membranes for pair gases O2/N2 and CO2/N2 show enhancement up to a concentration of about 7 wt% Eto-CPSF filler. T2 - 11th BDS conference CY - San Sebastian, Spain DA - 04.09.2022 KW - Gas transport KW - BDS KW - Mixed Matrix Membrane KW - Nanocomposite PY - 2022 AN - OPUS4-55752 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Grunwald, M. A. A1 - Hagenlocher, S. E. A1 - Turkanovic, L. A1 - Bauch, S. M. A1 - Wachsmann, S. B. A1 - Altevogt, L. A. A1 - Ebert, M. A1 - Knöller, J. A. A1 - Raab, A. R. A1 - Schulz, F. A1 - Kolmangadi, Mohamed A. A1 - Zens, A. A1 - Huber, P. A1 - Schönhals, Andreas A1 - Bilitiewski, U. A1 - Laschat, S. T1 - Does thermotropic liquid crystalline self-assembly control biological activity in amphiphilic amino acids? – tyrosine ILCs as a case study N2 - Amphiphilic amino acids represent promising scaffolds for biologically active soft matter. In order to understand the bulk self-assembly of amphiphilic amino acids into thermotropic liquid crystalline phases and their biological properties a series of tyrosine ionic liquid crystals (ILCs) was synthesized, carrying a benzoate unit with 0–3 alkoxy chains at the tyrosine unit and a cationic guanidinium head group. Investigation of the mesomorphic properties by polarizing optical microscopy (POM), differential scanning calorimetry (DSC) and X-ray diffraction (WAXS, SAXS) revealed smectic A bilayers (SmAd) for ILCs with 4-alkoxy- and 3,4-dialkoxybenzoates, whereas ILCs with 3,4,5-trisalkoxybenzoates showed hexagonal columnar mesophases (Colh ), while different counterions had only a minor influence. Dielectric measurements revealed a slightly higher dipole moment of non-mesomorphic tyrosine-benzoates as compared to their mesomorphic counterparts. The absence of lipophilic side chains on the benzoate unit was important for the biological activity. Thus, non-mesomorphic tyrosine benzoates and crown ether benzoates devoid of additional side chains at the benzoate unit displayed the highest cytotoxicities (against L929 mouse fibroblast cell line) and antimicrobial activity (against Escherichia coli DTolC and Staphylococcus aureus) and promising selectivity ratio in favour of antimicrobial activity. KW - Liquid Crystals PY - 2023 DO - https://doi.org/10.1039/d3cp00485f SN - 1463-9076 VL - 25 IS - 26 SP - 17639 EP - 17656 PB - RCS AN - OPUS4-57796 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Frunza, S. A1 - Frunza, L. A1 - Ganea, C. P. A1 - Zgura, I. A1 - Bras, A. R. A1 - Schönhals, Andreas T1 - Rod-like cyanophenyl probe molecules nanoconfined to oxide particles: Density of adsorbed surface species N2 - Surface layers have already been observed by broadband dielectric spectroscopy for Composite systems formed by adsorption of rod-like cyanophenyl derivates as probe molecules on the surface of oxide particles. In this work, features of the surface layer are reported; samples with different amounts of the probe molecules adsorbed onto oxide (nano) particles were prepared in order to study their interactions with the surface. Thermogravimetric analysis (TGA) was applied to analyze the amount of loaded probe molecules. The density of the surface species ns was introduced and its values were estimated from quantitative Fourier transform infrared spectroscopy (FTIR) coupled with TGA. This parameter allows discriminating the composites into several groups assuming a similar interaction of the probe molecules with the hosts of a given group. An influence factor H is further proposed as the ratio of the number of molecules in the surface layer showing a glassy dynamics and the number of molecules adsorbed tightly on the surface of the support: It was found for aerosil composites and used for calculating the maximum filling degree of partially filled silica MCM-41 composites showing only one dielectric process characteristic for glass-forming liquids and a bulk behavior for higher filling degrees. KW - Cyanophenyl molecules KW - Nanoconfinement KW - Surface Species PY - 2016 DO - https://doi.org/10.1140/epjp/i2016-16027-5 SN - 2190-5444 VL - 131:27 IS - 2 SP - 1 EP - 9 PB - Springer AN - OPUS4-35364 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wachtendorf, Volker A1 - Geburtig, Anja A1 - Elert, Anna Maria A1 - Weidner, Steffen T1 - Einfluss von Feuchte und Nässe auf die Witterungs-induzierte Alterung am Beispiel eines Polyurethans N2 - In diesem Beitrag soll der relative Einfluss des Wassers als Feuchte und Nässe unter den Beanspruchungsfaktoren untersucht werden. Die Unterscheidung von Luftfeuchte und Nässe bezüglich ihrer Wirkung ist dabei notwendig, weil die stehende Nässe zusätzliche Extraktionswirkung besitzt und auch die verfügbare Sauerstoffmenge beeinflusst. Dazu wurde ein Polymer, das im Rahmen des BAM-internen Projektes PolyComp untersucht wird, künstlich bewittert. Hierzu wurde ein Fluoreszenzlampengerät mit UV-A 340 nm Leuchtstoffröhren verwendet, in dessen Probenraum durch zusätzliche Kammern die gleichzeitige Bewitterung unter drei unterschiedlichen Feuchte-Varianten realisiert wurde (bei konstanter Temperatur): - UV und trocken - UV und hohe Luftfeuchte - UV und stehende Nässe Das gleichzeitige Einwirken der einzelnen Einflussfaktoren kann dabei konkurrierende oder aufeinander folgende chemische Reaktionen und physikalische Prozesse und somit ein anderes Ergebnis bewirken, als wenn sie isoliert nacheinander auf eine Probe eingewirkt hätten. Über die erwähnten Varianten hinaus kann auch noch der spezifische Einfluss der UV-Strahlung mit untersucht werden, weil die Proben im Bereich ihrer Befestigung verdeckt sind. Die Methodik und erste Ergebnisse dieser Untersuchung werden präsentiert. T2 - 46. Jahrestagung der Gesellschaft für Umweltsimulation (GUS) 2017 CY - Stutensee-Blankenloch bei Karlsruhe, Germany DA - 22.03.2017 KW - Polyurethan KW - TPU KW - Bewitterung KW - UV KW - Feuchte KW - Nässe PY - 2017 SN - 978-3-9816286-9-2 VL - 46 SP - 251 EP - 261 PB - Gesellschaft für Umweltsimulation e. V CY - Pfinztal (Berghausen) AN - OPUS4-39906 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Denkler, Tilman T1 - Status of task 8.5 - quality assurance N2 - The presentation was given at the virtual general meeting of the Horizon 2020 project "Metabuilding Labs" to inform the partners about the status of the development of the quality management documentation of MBLabs. T2 - Metabuilding Labs General Meeting March 8th & 9th CY - Online meeting DA - 8.3.2023 KW - Quality Management KW - Metabuilding Labs PY - 2023 AN - OPUS4-57122 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yildirim, Arda A1 - Krause, Christina A1 - Huber, P. A1 - Schönhals, Andreas T1 - Multiple glassy dynamics of a homologous series of triphenylene-based columnar liquid crystals – A study by broadband dielectric spectroscopy and advanced calorimetry N2 - Hexakis(n-alkyloxy)triphenylene) (HATn) consisting of an aromatic triphenylene core and alkyl side chains are model discotic liquid crystal (DLC) systems forming a columnar mesophase. In the mesophase, the molecules of HATn self-assemble in columns, which has one-dimensional high charge carrier mobility along the columns. Here, a homologous series of HATn with different length of the alkyl chain (n = 5,6,8,10,12) is investigated using differential scanning calorimetry (DSC), broadband dielectric spectroscopy (BDS) and advanced calorimetric techniques including fast scanning calorimetry (FSC) and specific heat spectroscopy (SHS). The investigation of the phase behavior was done utilizing DSC experiments and the influence of the alkyl chain length on the phase behavior was revealed. By the dielectric investigations probing the molecular mobility, a c-relaxation due to localized fluctuations as well as two glassy dynamics, the acore- and aalkyl-relaxation, were observed in the temperature range of the plastic crystalline phase. Moreover, the observed glassy dynamics were further studied employing advanced calorimetry. All observed relaxation processes are attributed to the possible specific molecular fluctuations and discussed in detail. From the results a transition at around n = 8 from a rigid constrained (n = 5,6) to a softer system (n = 10,12) was revealed with increasing alkyl chain length. A counterbalance of two competing effects of a polyethylene-like behavior of the alkyl chains in the intercolumnar domains and self-organized confinement is discussed in the context of a hindered glass transition. KW - Discotic liquid crystals KW - Broadband dielectric spectroscopy KW - Advanced calorimetry PY - 2022 DO - https://doi.org/10.1016/j.molliq.2022.119212 VL - 358 SP - 1 EP - 10 PB - Elsevier B.V. AN - OPUS4-54721 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kolmangadi, Mohamed Aejaz T1 - Confinement induced relaxations and phase behavior of a nanoconfined ionic liquid crystal N2 - Liquid crystalline mesophases in nanoconfinement exhibit intriguing phase transition behaviors and relaxation dynamics. Here in, we investigate the molecular dynamics and electrical conductivity of a linear shaped guanidinium based ILC confined in self-ordered nano porous alumina oxide membranes of pore size ranging from 180nm down to 25nm by employing broadband dielectric spectroscopy (BDS) and calorimetry. Calorimetric investigation reveals a complete suppression of the columnar – isotropic transition, while the plastic crystalline – columnar transition temperature decreases with inverse pore size and deviates from the Gibbs – Thomson equation. For the bulk case, BDS detects two relaxation modes in the crystalline phase, the  relaxation and the α1 relaxation, and two relaxation modes in the columnar phase, the α2 and α3 relaxation. For the confined case, all relaxation modes slow down compared to the bulk. However, for the least pore size (25 nm), the α2 relaxation is absent. We discuss the possible molecular origins of the different relaxation modes observed. For the bulk ILC, a clear jump of 4 orders of magnitude in the absolute values of DC conductivity occurs at the transition from the plastic crystalline to hexagonal columnar phase, for the confined ILC, this transition is smooth. DC conductivity is reduced for the confined case, except for the 25nm, where the values is similar to the bulk. T2 - 11th IDS conference 2022 CY - San Sebastian, Spain DA - 03.09.2022 KW - Ionic Liquid crystals KW - Nanoconfinement KW - Conductivity PY - 2022 AN - OPUS4-55879 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pleskunov, P. A1 - Nikitin, D. A1 - Tafiichuk, R. A1 - Shlemin, A. A1 - Hanus, J. A1 - Kousal, J. A1 - Krtous, Z. A1 - Khalakhan, I. A1 - Kus, P. A1 - Nasu, T. A1 - Nagahama, T. A1 - Funaki, C. A1 - Sato, H. A1 - Gawek, Marcel A1 - Schönhals, Andreas A1 - Choukourov, A. T1 - Plasma polymerization of acrylic acid for the tunable synthesis of glassy abd carboxylated nanoparticle N2 - Polymer nanoparticles (NPs) can be highly attractive in numerous applications including biomedicine where the use of inorganic matter may be detrimental for living tissues. In conventional wet chemistry, polymerization and functionalization of NPs with specific chemical groups involves complex and often numerous reactions. Here, we report on a solvent-free, single-step, low temperature plasma-based synthesis of carboxylated NPs produced by polymerization of acrylic acid under the conditions of a glow discharge. In a monomer-deficient regime, strong fragmentation of the monomer molecules by electron impact results in the formation of 15 nm-sized NPs with <1% retention of the carboxyl groups. In an energy-deficient regime, larger 90 nm-sized NPs are formed with better retention of the carboxyls that reaches 16 %. All types of the NPs exhibit the glass transition above the room temperature which makes them highly stable under aqueous environment with no dissolution or swelling. They are also found to degrade thermally when heated above 150 °C with a decrease of the mean NP size, yet with the retention of the chemical composition. Thus, plasma polymerization proves to be a versatile approach for the production of polymer NPs with tuneable size distribution, chemical composition and physical properties. KW - Nanoparticles PY - 2020 DO - https://doi.org/10.1021/acs.jpcb.9b08960 VL - 124 SP - 668 EP - 678 PB - ACS AN - OPUS4-50351 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yin, Huajie A1 - Chua, Y. Z. A1 - Yang, B. A1 - Schick, C. A1 - Harrison, W. A1 - Budd, P. A1 - Böhning, Martin A1 - Schönhals, Andreas T1 - First clear cut experimental evidence for a glass transition in a polymer with intrinsic microporosity: PIM-1 N2 - Polymers with intrinsic microporosity (PIMs) represent a novel, innovative class of materials with great potential in various applications from high-performance gas separation membranes to electronic devices. Here for the first time, for PIM-1, as the archetypal PIM, fast scanning calorimetry provides definitive evidence for a glass transition (Tg=715 K, heating rate 3·10^4 K/s) by decoupling the time-scales responsible for glass transition and decomposition. As the rigid molecular structure of PIM-1 prevents any conformational changes, small-scale bend and flex fluctuations must be considered the origin of its glass transition. This result has strong implications for the fundamental understanding of the glass transition and for the physical aging of PIMs and other complex polymers, both topical problems of materials science. KW - Polymers with intrinsic microporosity KW - Fast Scanning Calorimetry PY - 2018 DO - https://doi.org/10.1021/acs.jpclett.8b00422 SN - 1948-7185 VL - 9 IS - 8 SP - 2003 EP - 2008 PB - ACS AN - OPUS4-44683 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hernández García, María Amparo T1 - Optical biosensor using free form prototyped elements for targeted explosives immunodetection N2 - Ensuring the safety and security of citizens necessitates a considerable investment of resources and the development of innovative tools by national and international agencies and governments, particularly in the context of explosives detection [1]. The necessity for the detection of improvised explosive devices (IEDs) and homemade explosives (HMEs) at the point of suspicion has increased exponentially due to the simplicity with which the precursors can be obtained, and the reagents synthesised. The restricted availability of immunoanalytical instruments for the detection of homemade explosives (HMEs) offers a valuable opportunity for the development of innovative devices that can rapidly identify and recognise the target analyte with high specificity and sensitivity [2]. In this study, we present the development of an optical biosensor for highly specific and sensitive HME detection. The immunoassay system is situated within a matrix that is permeable to the target analyte and transparent to light, which enables the interrogation via fluorescence. The immunoanalytical system's readout is achieved through the utilisation of supercritical angle fluorescence (SAF), an advanced microscopy technique. To this end, we employed recent, commercially available high-resolution (less than 22 μm) liquid crystal display SLA printers to fabricate a free-form parabolic optical element with a high refractive index (RI greater than 1.5) and transmission values exceeding 90% from commercial photo-resins. The objective is to develop a new generation of sensors that can not only meet the requirements of trace detection but also be used for substance identification. The combination of immunoanalytical recognition with SAF detection offers a modular and versatile solution that is particularly well suited to the measurement of target analytes at trace levels. T2 - ANAKON 2025 CY - Leipzig, Germany DA - 10.03.2025 KW - Biosensor KW - SAF KW - Free-form optics KW - 3D printing KW - Security PY - 2025 AN - OPUS4-62802 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Szymoniak, Paulina T1 - Molecular dynamics of an asymmetric PVME/PS Blend investigated by broadband dielectric and specific heat spectroscopy N2 - Over the past decades research on the molecular dynamics of miscible polymer blends are of topical interest in the literature, in an attempt to understand the segmental mobilty of individual components, as it is affected by blending. In general, miscible polymer blends exhibit a complex behavior of the molecular mobility. For an A/B blend the relaxation times of component A and component B are affected by the spatial local compositional heterogeneity, present in binary systems on a microscopic level, regardless of the macroscopic homogeneity. Here, a combination of broadband dielectric and specific heat spectroscopy was employed to study the dynamically asymmetric PVME/PS blend with seven different compositions, focusing on samples with high PS contents. Considering that PS is dielectrically invisible, BDS is a powerful technique to study the response of PVME, as it is affected by PS segments. In this work the well-known binary relaxation times distribution of PVME in a blend, originating from the spatial local heterogeneity, was studied over ten decades in frequency, for the first time in literature. Secondly, one of the detected processes, α’-relaxation, shows a crossover from high-temperature behavior (system in equilibrium) towards a low temperature regime, where PS undergoes the thermal glass transition, resulting in confined segmental dynamics of PVME within a frozen network of PS. Here, we introduce a precise mathematical tool to distinguish between the temperature dependency regimes of the process, and examine the composition dependence of the crossover temperature, detected by dielectric spectroscopy. Moreover, the dielectric data was compared in detail with results obtained by specific heat spectroscopy. This comparison provides new insights in the dynamics and dynamic heterogeneity of the PVME/PS blend system. T2 - 10th Conference on Broadband Dielectric Spectroscopy and its Applications CY - Brussels, Belgium DA - 26.08.2018 KW - Polymer blends KW - Dielectric spectroscopy KW - Specific heat spectroscopy PY - 2018 AN - OPUS4-45917 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Cano Murillo, Natalia A1 - Szymoniak, Paulina A1 - Smales, Glen Jacob A1 - Sturm, Heinz A1 - Schönhals, Andreas T1 - Electrospun nanocomposites fibers of polycarbonate and taurine modified boehmite nanoparticles - What can be learned from structural and thermal investigations N2 - Though the reinforcing properties of inorganic particles in thermosetting nanocomposites, has been exploited, the integration of nanoparticles continues to be challenging in terms of their homogeneous distribution and their manipulation which can contribute to occupational hazards. Due to a second encapsulations of nanoparticles, electrospun nanocomposite fibers containing nanoparticles might be an alternative for overcoming these issues, as the fiber nonwovens contains the nanoparticles allowing for safer manipulation. Here, the morphology, and the thermal properties of electrospun polycarbonate fibers containing taurine modified boehmite nanoparticles (BNP) are investigated by means of small and wide-angle X-ray scattering as well as fast scanning and temperature modulated fast scanning calorimetry for the first time. The latter techniques allow the investigation of the thermal properties of single fibers at heating rates up to 10^4 K s^-1 keeping its structure intact. A quantitative analysis of the scattering data reveals a porous structure of the fibers. The porous structure is quantified regarding the pore volume and the pore size. A constant amount of aggregation is found even for the highly BNP loaded fibers. Thermal analysis on the fibers reveals a rigid amorphous fraction (RAF) where it is known that RAF determinates the properties of a nanocomposite to a large extent. For the fibers RAF amounts up to 40 wt%, which is essential higher compared to equally formulated PC/BNP composite cast films. The RAF in the case of the fibers, is not only due to the presence of particles in the polymer but also due to orientation effects induced by the electrospinning process. KW - Nanocomposite fibers KW - Electrospinning KW - X-ray scattering KW - Fast scanning calorimetry KW - Rigid amorphous fraction PY - 2021 DO - https://doi.org/10.1021/acsapm.1c01265 VL - 3 IS - 12 SP - 6572 EP - 6585 PB - ACS AN - OPUS4-53871 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Leng, Jing A1 - Kang, Nianjun A1 - Wang, De-Yi A1 - Falkenhagen, Jana A1 - Thünemann, Andreas A1 - Schönhals, Andreas T1 - Structure–Property Relationships of Nanocomposites Based on Polylactide and Layered Double Hydroxides – Comparison of MgAl and NiAl LDH as Nanofiller N2 - Nanocomposites based on poly(L-lactide) (PLA) and organically modified Ni/Al layered double hydroxides (NiAl/LDHs) are prepared by melt blending and investigated by a combination of size exclusion chromatography, differential scanning calorimetry (DSC), small-angle X-ray scattering (SAXS), wide-angle X-ray scattering, and broadband dielectric spectroscopy. A detailed comparison to the behavior of the corresponding MgAl/LDH–PLA nanocomposites is made. SAXS investigations show that the morphology of the NiAl/LDH–PLA nanocomposites is more intercalated compared to the MgAl/LDH based PLA nanocomposite, which is more exfoliated. The DSC investigation gives a different dependence of the degree of crystallization on the concentration of LDH for NiAl/LDH–PLA than for MgAl/LDH–PLA nanocomposite system. These differences are discussed taking the differences of the morphologies of both systems into account. Broadband dielectric spectroscopy reveals information about the molecular dynamics where essential differences are observed for all relaxation processes taking place in both systems which were related to the different morphologies. KW - Nanocomposites KW - Polylactide PY - 2017 DO - https://doi.org/10.1002/macp.201700232 SN - 1022-1352 SN - 1521-3935 VL - 218 IS - 20 SP - Article 1700232, 1 EP - 12 PB - Wiley-VCH Verlag AN - OPUS4-42597 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kolmangadi, Mohamed Aejaz T1 - Molecular dynamics of Janus Polynorbornenes: Glass Transitions and Nanophase separation N2 - We report the dielectric and calorimetric investigations of an homologous series of Janus polynorbornenes with rigid main backbone and flexible -Si(OR)3 side groups, of differing length alkyl chains (R = Propyl, Butyl, Hexyl, Octyl, Decyl). Dielectric dispersion reveals two active processes at low temperatures, denoted as β- and α- relaxation. The former can be assigned to localized fluctuations, whilst the latter relates to the glassy dynamics of the flexible -Si(OR)3 side groups, that creates a nanophase separation in both the alkyl chain rich and backbone rich domains. Temperature modulated DSC measurements and X-ray scattering experiment confirm the nanophase separation. Fast Scanning Calorimetry employing both fast heating and cooling rates detects the glass transition temperatures of the backbone rich domains, which are beyond or near to their degradation temperatures in terms of conventional DSC. The cooperative length scale of glass transition and the size of the alkyl chain rich domains increases with chain length. Alongside these results, a significant conductivity contribution was observed for all Poly(tricyclononenes) with Si(OR)3 side groups, which is interpreted in terms of a percolation model. T2 - IDS Online conference 2021 CY - Online meeting DA - 06.09.2021 KW - Glass transition KW - Conductivity KW - Dynamics KW - Fast Scanning Calorimetry PY - 2021 AN - OPUS4-53299 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kolmangadi, Mohamed Aejaz T1 - ILC Meeting N2 - We summarized our recent findings about the molecular dynamics investigation of bulk and finite ionic liquid crystals. We investigate the molecular dynamics and electrical conductivity for a homologous series of linear shaped guanidinium based cyclic ILCs that vary in alkyl chain length, CLCRs (R = 8, 10, 12, 14, 16) by employing broadband dielectric spectroscopy (BDS), and calorimetry comprised of Fast Scanning Calorimetry (FSC) and temperature modulated FSC (TMFSC). Besides conductivity at high temperatures, the dielectric dispersion reveals two relaxation modes: the fast γ and the slow α1 relaxation. The former is assigned to the localized fluctuations while the latter is due to segmental dynamics of the alkyl chains. The γ mode slows down for long chain length CLCs (12,14,16) compared to their shorter analogues. Calorimetric investigation reveals one process, the α2 process, for CLC12,14 and 16 and two processes, α2 and α3, for CLC8 and 10. The α2 process of all CLCRs has a similar temperature dependence as the dielectric α1 relaxation, which indicates both BDS and FSC probe the segmental dynamics of alkyl side chains, as observed for the bent shaped cyclic ILCs. We interpret the α3 process of CLC8 and 10 as the segmental dynamics of the cation core. For all CLCRs, the absolute values of DC conductivity increase by 4 orders of magnitude at the transition from the plastic crystalline to hexagonal columnar phase. This increase is due to the change in the underlying conduction mechanism from delocalized electron hopping in the crystalline phase to one dimensional ion mobility in the columnar phase. The glassy dynamics shifts to higher temperatures with increasing alkyl chain length. Conversely, the DC conductivity drops by 3 orders of magnitude from CLC8 to CLC16. T2 - ILC Project Meeting CY - Berlin, Germany DA - 14.09.2021 KW - Ionic Liquid crystals KW - Nanoconfinement KW - Conductivity PY - 2021 AN - OPUS4-53675 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kolmangadi, Mohamed Aejaz T1 - Glass transition, glassy dynamics and electrical conductivity of guanidinium based ILCS: Influcence of the cation headgroup configuration N2 - Molecular mobility and conductivity of four bent shaped tetramethylated guanidiniumbased ionic liquid crystals(ILCs) with varying head group configuration (cyclic or acyclic) and alkyl chain length is investigated by a combination of broadband dielectric spectroscopy (BDS) and specific heat spectroscopy (SHS). Two dielectrically active processes observed in the plastic crystalline phase at low and high temperatures are denoted as γ and α1 relaxation. The former is assigned to localized fluctuations of methyl groups including nitrogen atoms in the guanidinium head groups. SHS investigations reveal one calorimetrically active process termed as α2 Relaxation process. The temperature dependencies of the relaxation rates of α1 and α2 are similar for the cyclic ILCwhile for the acyclic counterpart they are different. Possible molecular assignments for the α1 and α2 relaxation are discussed in detail. Alongside relaxation processes, a significant conductivity contribution was observed for all ILCs, where the absolute value of DC conductivity increases by 4 orders of magnitude at the transition from the crystalline to the hexagonal columnar phase. The increase is traced to the change in the underlying conduction mechanism from the delocalized electrical conduction in the Cry phase to ionic conduction in the quasi 1D ion columns formed in the hexagonal columnar mesophase. T2 - DPG Online Spring Conference 2021 CY - Online meeting DA - 22.03.2021 KW - Fast Scanning Calorimetry KW - Glass transition KW - Conductivity KW - Dynamics PY - 2021 AN - OPUS4-52336 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kolmangadi, Mohamed Aejaz T1 - Phase Behaviour and Molecular Mobility of a confined Ionic Liquid Crystal N2 - Liquid crystalline mesophases in nanoconfinement exhibit intriguing orientational order and phase transition behaviors. Here, the plastic crystal to hexagonal columnar, and hexagonal columnar to isotropic transition temperatures are studied for the guanidinium-based ionic discotic liquid crystal confined in self- ordered nanoporous alumina membranes. The phase transition temperature of the plastic crystal to hexagonal columnar phase is reduced with inverse pore diameter. The hexagonal columnar to isotropic transition is suppressed completely in all pores and a possible explanation is given. The results are of technological relevance for the design of liquid crystal-based devices such as batteries and sensors with optimum tunable properties. T2 - Interpore Konferenz CY - Online meeting DA - 31.05.2021 KW - Ionic Liquid crystals KW - Nanoconfinement KW - Conductivity PY - 2021 AN - OPUS4-53298 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wäsche, Rolf A1 - Jayachandran, Ashok Raj A1 - Brandt, Guido A1 - Schmid, Thomas A1 - Tamura, T. A1 - Nakase, T. T1 - Tribofilm formation of a-C:H coatings under influence of temperature in boundary lubricated oscillating sliding against alumina and silicon nitride N2 - Gegenstand dieses Beitrags ist der Einfluss von Temperatur und Gegenkörperwerkstoff auf die Bildung von Tribofilmen auf a-C:H Beschichtungen. Dies wurde mit einer Kugel-Ebene Anordnung im geschmierten Kontakt untersucht. KW - a-C:H KW - Temperature KW - Tribofilm KW - Lubricated sliding KW - Alumina KW - Silicon nitride PY - 2018 SN - 0724-3472 VL - 65 IS - 5 SP - 28 EP - 37 PB - expert Verlag CY - Tübingen AN - OPUS4-46034 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Szymoniak, Paulina A1 - Schönhals, Andreas ED - Schönhals, Andreas ED - Szymoniak, Paulina T1 - Epoxy-Based Nanocomposites—What Can Be Learned from Dielectric and Calorimetric Investigations? N2 - Epoxy-based nanocomposites are promisingmaterials for industrial applications (i.e., aerospace, marine, and automotive industries) due to their extraordinary mechanical and thermal properties. Regardless of the broad field of applications, there is still a considerable need to identify their structure–property relationships. Here, a detailed dielectric and calorimetric (DSC and fast scanning calorimetry) study on different epoxy-based nanocomposites was performed. Bisphenol A diglycidyl ether (DGEBA) cured with diethylenetriamine (DETA) was employed as the polymeric matrix, which was reinforced with three diverse nanofillers that exhibit different interaction strengths with the epoxy matrix (halloysite nanotubes, surface modified halloysite nanotubes, and taurine-modified layered double hydroxide). The structure, molecular mobility, and vitrification behavior are discussed in detail, focusing on the intrinsic structural and dynamic heterogeneity, as well as interfacial properties. KW - Nanocomposites KW - Epoxi nanocomposites KW - Dynamics KW - Interphase KW - Ridis amorphous fraction KW - Dielectric spectroscopy KW - Flash DSC KW - Temparatur modulated Flash DSC KW - Temperature modulated DSC PY - 2022 DO - https://doi.org/10.1007/978-3-030-89723-9_11 SP - 335 EP - 367 PB - Springer CY - Cham, Switzerland AN - OPUS4-54566 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Szymoniak, Paulina A1 - Qu, Xintong A1 - Abbasi, M. A1 - Pauw, Brian Richard A1 - Henning, S. A1 - Li, Z. A1 - Wang, D.-Y. A1 - Schick, C. A1 - Saalwächter, K. A1 - Schönhals, Andreas T1 - Spatial inhomogeneity, Interfaces and Complex Vitrification Kinetics in a Network Forming Nanocomposite N2 - A detailed calorimetric study on an epoxy-based nanocomposite system was performed employing bisphenol A diglycidyl ether (DGEBA) cured with diethylenetriamine (DETA) as the polymer matrix and taurine-modified MgAL layered double hydroxide (T-LDH) as nanofiller. The -NH2 group of taurine can react with DGEBA improving the interaction of the polymer with the filler. The combined X-ray scattering, and electron microscopy data showed that the nanocomposite has a partially exfoliated morphology. Calorimetric studies were performed with conventional DSC, temperature modulated DSC (TMDSC) and fast scanning calorimetry (FSC) in the temperature modulated approach (TMFSC) to investigate the vitrification and molecular mobility in dependence of the filler concentration. First, TMDSC and NMR were used to estimate the amount of the rigid amorphous fraction which consists of immobilized polymer segments at the nanoparticle surface. It was found to be 40 wt% for the highest filler concentration, indicating that the interface dominates the overall macroscopic properties and behavior of the material to a great extent. Second, the relaxation rates of the α-relaxation obtained by TMDSC and TMFSC were compared with the thermal and dielectric relaxation rates measured by static FSC. The investigation revealed that the system shows two distinct α-relaxation processes. Furthermore, also two separate vitrification mechanisms were found for a bulk network-former without geometrical confinement as also confirmed by NMR. This was discussed in terms of the intrinsic spatial heterogeneity on a molecular scale, which becomes more pronounced with increasing nanofiller content. KW - Polymer based Nanocomposites PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-523199 DO - https://doi.org/10.1039/d0sm01992e SN - 1744-6848 VL - 17 IS - 10 SP - 2775 EP - 2790 PB - Royal Society of Chemistry AN - OPUS4-52319 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Li, Z. A1 - Raab, A. A1 - Kolmangadi, Mohamed Aejaz A1 - Busch, M. A1 - Grunwald, M. A1 - Demel, F. A1 - Bertram, F. A1 - Kityk, A. V. A1 - Schönhals, Andreas A1 - Laschat, S. A1 - Huber, P. T1 - Self-Assembly of Ionic Superdiscs in Nanopores N2 - Discotic ionic liquid crystals (DILCs) consist of self-assembled superdiscs of cations and anions that spontaneously stack in linear columns with high one-dimensional ionic and electronic charge mobility, making them prominent model systems for functional soft matter. Compared to classical nonionic discotic liquid crystals, many liquid crystalline structures with a combination of electronic and ionic conductivity have been reported, which are of interest for separation membranes, artificial ion/proton conducting membranes, and optoelectronics. Unfortunately, a homogeneous alignment of the DILCs on the macroscale is often not achievable, which significantly limits the applicability of DILCs. Infiltration into nanoporous solid scaffolds can, in principle, overcome this drawback. However, due to the experimental challenges to scrutinize liquid crystalline order in extreme spatial confinement, little is known about the structures of DILCs in nanopores. Here, we present temperaturedependent high-resolution optical birefringence measurement and 3D reciprocal space mapping based on synchrotron X-ray scattering to investigate the thermotropic phase behavior of dopamine-based ionic liquid crystals confined in cylindrical channels of 180 nm diameter in macroscopic anodic aluminum oxide membranes. As a function of the membranes’ hydrophilicity and thus the molecular anchoring to the pore walls (edge-on or face-on) and the variation of the hydrophilic−hydrophobic balance between the aromatic cores and the alkyl side chain motifs of the superdiscs by tailored chemical synthesis, we find a particularly rich phase behavior, which is not present in the bulk state. It is governed by a complex interplay of liquid crystalline elastic energies (bending and splay deformations), polar interactions, and pure geometric confinement and includes textural transitions between radial and axial alignment of the columns with respect to the long nanochannel axis. Furthermore, confinement-induced continuous order formation is observed in contrast to discontinuous first-order phase transitions, which can be quantitatively described by Landau-de Gennes free energy models for liquid crystalline order transitions in confinement. Our observations suggest that the infiltration of DILCs into nanoporous solids allows tailoring their nanoscale texture and ion channel formation and thus their electrical and optical functionalities over an even wider range than in the bulk state in a homogeneous manner on the centimeter scale as controlled by the monolithic nanoporous scaffolds. KW - Ionic Liquid Crystals KW - Nanopropous materials KW - Landau de-Gennes analysis KW - X-ray scattering KW - Optical birefringence PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-600797 DO - https://doi.org/10.1021/acsnano.4c01062 SN - 1936-0851 VL - 18 IS - 22 SP - 14414 EP - 14426 PB - ACS AN - OPUS4-60079 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nikitin, D. A1 - Biliak, K. A1 - Protsak, M. A1 - Adejube, B. A1 - Ali-Ogly, S. A1 - Škorvanková, K. A1 - Červenková, V. A1 - Katuta, R. A1 - Tosco, M. A1 - Hanuš, J. A1 - Černochová, Z. A1 - Černoch, P. A1 - Štěpánek, P. A1 - Boiko, O. A1 - Szymoniak, Paulina A1 - Schönhals, Andreas A1 - Faupel, F. A1 - Biedermann, H. A1 - Vahl, A. A1 - Choukourov, A. T1 - Unveiling the Fundamental Principles of Reconfigurable Resistance States in Silver/Poly(ethylene glycol) Nanofluids N2 - Developing novel memristive systems aims to implement key principles of biological neuron assemblies – plasticity, adaptivity, and self-organization – into artificial devices for parallel, energy-efficient computing. Solid-state memristive devices, such as crossbar arrays and percolated nanoparticle (NP) networks, already demonstrate these properties. However, closer similarity to neural networks is expected from liquid-state systems, including polymer melts, which remain largely unexplored. Here, the resistive switching in silver/poly(ethylene glycol) (Ag/PEG) nanofluids, prepared by depositing gas-aggregated Ag NPs into PEGs of varying molecular mass, is investigated. These systems form long-range conductive NP bridges with reconfigurable resistance states in response to an electric field. The zeta-potential of Ag NPs and molecular mobility of PEG determine the prevalence of low resistance (ohmic) state, high resistance states (poor conductance) or intermediate transition states governed by space-charge-limited conduction or electron tunneling. The occurrence of these states is given by the interparticle gaps, which are determined by the conformation of PEG molecules adsorbed on the NPs. It is presented, for the first time, an equivalent circuit model for the Ag/PEG system. These findings pave the way to adopt polymer melts as matrices for neuromorphic engineering and bio-inspired electronics. KW - Nanofluids PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-635351 DO - https://doi.org/10.1002/advs.202505103 VL - 12 SP - 1 EP - 14 PB - Wiley AN - OPUS4-63535 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Omar, Hassan A1 - Ahamadi, Shayan A1 - Hülagü, Deniz A1 - Hidde, Gundula A1 - Hertwig, Andreas A1 - Szymoniak, Paulina A1 - Schönhals, Andreas T1 - Investigations of the adsorbed layer of polysulfone: Influence of the thickness of the adsorbed layer on the glass transition of thin films N2 - This work studies the influence of the adsorbed layer on the glass transition of thin films of polysulfone. Therefore, the growth kinetics of the irreversibly adsorbed layer of polysulfone on silicon substrates was first investigated using the solvent leaching approach, and the thickness of the remaining layer was measured with atomic force microscopy. Annealing conditions before leaching were varied in temperature and time (0–336 h). The growth kinetics showed three distinct regions: a pre-growth step where it was assumed that phenyl rings align parallel to the substrate at the shortest annealing times, a linear growth region, and a crossover from linear to logarithmic growth observed at higher temperatures for the longest annealing times. No signs of desorption were observed, pointing to the formation of a strongly adsorbed layer. Second, the glass transition of thin polysulfone films was studied in dependence on the film thickness using spectroscopic ellipsometry. Three annealing conditions were compared: two with only a tightly bound layer formed in the linear growth regime and one with both tightly bound and loosely adsorbed layers formed in the logarithmic growth regime. The onset thickness and increase in the glass transition temperature increases with annealing time and temperature. These differences were attributed to the distinct conformations of the formed adsorbed layers. KW - Glass transition KW - Adsorbed Layer PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-607701 DO - https://doi.org/10.1063/5.0223415 SN - 0021-9606 VL - 161 IS - 5 SP - 1 EP - 12 PB - AIP Publishing AN - OPUS4-60770 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Szymoniak, Paulina A1 - Juranyi, F. A1 - Kruteva, M. A1 - Zorn, R. A1 - Schönhals, Andreas T1 - Low-Frequency Vibrational Density of States of Nanophase- Separated Poly(n‑alkyl methacrylate)s: Confined Phonons and Relationship to Specific Heat N2 - This study investigates the low-frequency vibrational Density of states of nanophase-separated poly(n-alkyl methacrylate)s (PnMAs) and its relationship to specific heat. This system undergoes a nanophase separation for n > 1 in alkyl side chain-rich domains and a backbone-rich matrix. Using inelastic neutron scattering, the low-frequency vibrational density of states (Boson peak, BP) of PnMAs with varying alkyl side chain lengths (methyl, butyl, hexyl, and octyl) is measured. The results reveal that the BP shifts to higher frequencies with increasing side chain length reaching a maximum. This result indicates a counterbalance of confinement effects and the scattering of the matrix. The behavior of the Boson peak of the PnMAs is compared to other nanophase-separated systems, such as Janus-polynorbornenes and hexakis(n-alkyloxy)triphenylene discotic liquid crystals. The study also explores the connection between the BP and specific heat capacity, showing a linear relationship between the maximum frequency of the BP and the maximum temperature of the specific heat capacity anomaly. Moreover, from the measured vibrational density of states, the specific heat capacity is calculated and compared to experimental results. The comparison reveals qualitative agreement between the calculated and experimental data. These findings provide evidence for the sound wave interpretation of the Boson peak. KW - Inelastic Neutron Scattering PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-636928 DO - https://doi.org/10.1021/acs.macromol.5c00898 SN - 1520-5835 SP - 1 EP - 12 PB - ACS Publications AN - OPUS4-63692 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Szymoniak, Paulina A1 - Kolmangadi, Mohamed A. A1 - Böhning, Martin A1 - De Souza, N. R. A1 - Juranyi, F. A1 - Zorn, R. A1 - Schönhals, Andreas T1 - Inelastic and Quasielastic Neutron Scattering on Polynorbornenes with Bulky Carbocyclic Side groups N2 - This study investigates the molecular mobility and vibrational properties of polynorbornenes with bulky carbocyclic side groups using inelastic and quasielastic neutron scattering techniques. The polymers, synthesized via metathesis and addition polymerization, exhibit varying degrees of microporosity, which ignificantly influences their gas separation performance. By inelastic neutron scattering experiments, it could be shown that all considered polymers have excess contributions to the low frequency vibrational density of states known as the Boson peak. The maximum frequency of the Boson peak correlates to the microporosity of the polymers. This correlation supports the sound wave interpretation of the Boson peak, suggesting that the microporous structure enhances the compressibility of the material at a microscopic length scale. The molecular mobility, particularly the methyl group rotation, was characterized using elastic scans and quasielastic neutron scattering. The study revealed a temperature dependent relaxation process, with the onset of molecular fluctuations observed around 200 K for the polymer containing methyl groups. For the polymer having no methyl groups only elastic scattering is observed. The methyl group rotation was analyzed in terms of a jump diffusion in a threefold potential with three equivalent energy minima. This leads to an almost correct description of the q dependence of the elastic incoherent scattering function when the number of hydrogen nuclei undergoing the methyl group rotation is considered. It was further evidenced that the fraction of methyl undergoing the methyl group rotation increases with increasing temperature. KW - Polymers of Intrinsic Microporosity KW - Neutron scattering PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630297 DO - https://doi.org/10.1016/j.polymer.2025.128358 SN - 1873-2291 VL - 328 SP - 241 PB - Elsevier Ltd. AN - OPUS4-63029 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Xu, Q. A1 - Szymoniak, Paulina A1 - Kolmangadi, Mohamed A. A1 - Yang, Z. A1 - Wang, S. A1 - Gao, Y. A1 - Shang, J. A1 - Hunger, J. A1 - Aldiyarov, A. A1 - Schönhals, Andreas A1 - Ge, Y. A1 - Qi, Z. T1 - Molecular engineering of supramolecular polymer adhesive with confined water and a single crown ether N2 - Here, we report a water-induced supramolecular polymer built from confined structural water and an intrinsic amphiphilic macrocyclic self-assembly in a nanophase separated structure. The newly designed crown ether macrocycle, featuring strong hydrophilic hydrogen bonding receptor selenoxide and a synergistical hydrophobic selenium-substituted crown core, confines the structural water in a segregated, interdigitated architecture. Although water molecules typically freeze around 0 °C, the confined structural water in this supramolecular polymer remains in a liquid-like state down to 80 °C. Previous studies suggest that multiple crown ether units are needed to generate structural water. However, here, one unit is sufficient to control the formation and disappearance of structural water and consequent supramolecular polymerization. Typically, the DC conductivity of water shows Arrhenius temperature dependency (lnσDC ∝ 1/T). In contrast, this new crown unit maintains water in confined states, which exhibit a Vogel/Fulcher/Tammann behavior (lnσDC ∝ 1/(T-T0)) at temperatures above the glass transition temperature. Moreover, this water-induced supramolecular polymer exhibits remarkable adhesion properties to hydrophilic surfaces and maintains tough adhesion at low temperatures. These findings show how a single small macrocycle can govern the complex structure and functionality of water in supramolecular systems. KW - Supramolecular polymerization PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-623631 DO - https://doi.org/10.1039/D4SC06771A SN - 2041-6539 VL - 16 SP - 1 EP - 9 PB - RSC AN - OPUS4-62363 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröter, Felix T1 - Fluorescence? Not on my Shift! Excitation- Shifted UV Raman Microspectroscopy N2 - Spectroscopic analysis of samples provides elemental information, which is useful when the sample is homogenous. But many samples are not and consequently the creation of maps detailing the spatial composition of materials is needed. Raman microscopy can be used for this exact purpose but suffers a big drawback. The inherently weak Raman scattering results in long measurement times, especially when maps with many data points are created. This is due to the long exposure times needed when visible light lasers are used. A shift to UV-Lasers significantly increases the Raman intensity, as it scales with the fourth power of the inverse of the laser wavelength. But UV excitation often leads to fluorescence which can obscure the relatively weak Raman signal. Consequently, UV-Raman can only be used with specially prepared samples, for example through photo-bleaching, or with samples producing no fluorescence background in the measurement region. A solution is proposed that uses shifted-excitation Raman difference spectroscopy (SERDS) in a confocal microscope to obtain fluorescence-free Raman spectra. This is possible due to the collection of two Raman spectra at different excitation wavelengths. SERDS then allows for the calculation of just the Raman signal from the difference spectrum, which eliminates any fluorescence backgrounds, as they are not excitation wavelength dependent. The presented approach employs a polarized beamsplitter to irradiate the same spot with two lasers of different wavelengths which share the same beam path in the microscope. Consequently, a SERDS UV Raman Microscope is created, which utilizes the speed of UV-Raman without the drawbacks of possible broad fluorescence backgrounds. Here we present the instruments methodology and some first results. T2 - ANAKON 2025 CY - Leipzig, Germany DA - 10.03.2025 KW - UV Raman Spectroscopy KW - UV Raman Microspectroscopy KW - Confocal Microscopy KW - Excitation-Shifted Raman Spectroscopy PY - 2025 AN - OPUS4-62734 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Madkour, Sherif A1 - Melnichu, I. A1 - Choukourov, A. A1 - Krakovsky, I. A1 - Biedermann, H. A1 - Schönhals, Andreas T1 - In situ nanocalorimetric investigations of plasma assisted deposited poly(ethylene oxide)-like films by specific heat spectroscopy N2 - In the recent years, highly crosslinked plasma polymers have started to unveil their potential in numerous biomedical applications in thin-films form. However, conventional diagnostic methods often fail due to their diverse molecular dynamics conformations. Here, glassy dynamics and the melting transition of thin PEO-like plasma assisted deposited (ppPEO) films (thickness 100 nm) were In situ studied by a combination of specific heat spectroscopy, utilizing pJ/K sensitive AC-calorimeter chip, and composition analytical techniques. Different crosslinking densities were obtained by different plasma powers during the deposition of the films. Glassy dynamics was observed for all values of the plasma power. It was found that the glassy dynamics slows down with increasing the plasma power. Moreover, the underlying relaxation time spectra broaden indicating that the molecular motions become more heterogeneous with increasing plasma power. In a second set of experiment, the melting behavior of the ppPEO films was studied. The melting temperature of ppPEO was found to be decreasing with increasing plasma power. This was explained by a decrease of the order in the crystals due to formation of chemical defects during the plasma process. KW - Plasma deposited polymers KW - Nanocalorimetry KW - Thin polymer films KW - Glass transition PY - 2016 DO - https://doi.org/10.1021/acs.jpcb.6b01355 SN - 1520-6106 SN - 1520-5207 VL - 120 IS - 16 SP - 3954 EP - 3962 PB - American Chemical Society CY - Washington, DC, USA AN - OPUS4-35922 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Konnertz, Nora A1 - Ding, Yi A1 - Harrison, W.J. A1 - Budd, P.M. A1 - Schönhals, Andreas A1 - Böhning, Martin T1 - Molecular mobility of the high performance membrane polymer PIM-1 as investigated by dielectric spectroscopy N2 - The increasing demand for energy efficient separation processes fosters the development of new high performance polymers as selective separation layers for membranes. PIM-1 is the archetypal representative of the class of polymers of intrinsic microporosity (PIM) which are considered most promising in this sector, especially for gas separations. Since their introduction, PIMs stimulated a vast amount of research in this field and meanwhile evolved to the state of the art in membrane technology for gas separation. The major obstacle for extending the practical membrane application is their strong tendency to physical aging. For the first time, investigations by broadband dielectric spectroscopy (BDS) addressing molecular dynamics and conductivity in PIM 1 are presented. As chain packing during film formation from the casting solution and physical aging are key factors determining the separation performance of PIMs as membrane materials, characterization of the molecular mobility in such materials as revealed by BDS will provide valuable information for further development and optimization. KW - PIM-1 KW - BDS broadband dielectric spectroscopy KW - Relaxation KW - Membrane PY - 2016 DO - https://doi.org/10.1021/acsmacrolett.6b00209 SN - 2161-1653 VL - 5 IS - 4 SP - 528 EP - 532 PB - ACS American Chemical Society CY - Washington, DC, USA AN - OPUS4-35798 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yildirim, Arda A1 - Haug, T. C. V. A1 - Fröba, M. A1 - Huber, P. A1 - Schönhals, Andreas T1 - Molecular fluctuations in mixed-metal MOF-74: influence of the metal composition N2 - A selected series of metal–organic frameworks M-MOF-74 (M = Mg, Co, Ni) and mixed metal MM-MOF-74 (Mg/Co or Mg/Ni) with different compositions of metal atoms have been prepared and further investigated by broadband dielectric spectroscopy (BDS) in a wide temperature range. The dielectric spectra show at least two relaxation processes. Process-A is observed only for the Ni-containing MOFs and is attributed to localized fluctuations of the metal oxide corners. Relaxation processes-B and -C are observed for all prepared MOFs, except that process-B is not observed for Ni-MOF-74. Large-angle fluctuations such as free rotations of the linkers can be excluded due to the structure of MOF-74, but small-angle fluctuations such as torsions are possible. According to numerical simulations carried out for MOF-74, process-B can be attributed to inward and outward fluctuations of the linkers relative to the pore center. Process-C is related to small-angle rotational fluctuations of the linker together with co-rotations of the metal nodes. The latter interpretation is supported by the dependence of the activation energy of the relaxation rate of process-C on the metal composition of the MOFs, which is discussed in terms of the bond lengths between the metal atoms and the linker which decrease in the sequence Mg, Co and Ni. KW - Metal Organic Frameworks PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-639378 DO - https://doi.org/10.1039/d5ra05357a SN - 2046-2069 VL - 15 IS - 35 SP - 29109 EP - 29118 PB - Royal Society of Chemistry (RSC) AN - OPUS4-63937 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dong, S. A1 - Leng, J. A1 - Feng, Y. A1 - Liu, M. A1 - Stackhouse, C. J. A1 - Schönhals, Andreas A1 - Chiappisi, L. A1 - Gao, L. A1 - Chen, W. A1 - Shang, J. A1 - Jin, L. A1 - Qi, Z. A1 - Schalley, C. A. T1 - Structural water as an essential comonomer in supramolecular polymerization N2 - Although the concept of structural water that is bound inside hydrophobic pockets and helps to stabilize protein structures is well established, water has rarely found a similar role in supramolecular polymers. Water is often used as a solvent for supramolecular polymerization, however without taking the role of a comonomer for the supramolecular polymer structure. We report a low–molecular weight monomer whose supramolecular polymerization is triggered by the incorporation of water. The presence of water molecules as comonomers is essential to the polymerization process. The supramolecular polymeric material exhibits strong adhesion to surfaces, such as glass and paper. It can be used as a water-activated glue, which can be released at higher temperatures and reused many times without losing its performance. KW - Supra molecular polymerization PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-432728 DO - https://doi.org/10.1126/sciadv.aao0900 SN - 2375-2548 VL - 3 IS - 11 SP - eaao0900, 1 EP - eaao0900, 8 PB - American Association for the Advancement of Science AN - OPUS4-43272 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gramse, G. A1 - Schönhals, Andreas A1 - Kienberger, F. T1 - Nanoscale dipole dynamics of protein membranes studied by broadband dielectric microscopy N2 - We investigate the nearfield dipole mobility of protein membranes in a wide frequency range from 3 kHz to 10 GHz. The results of our nanoscale dielectric images and spectra of bacteriorhodopsin (bR) reveal Debye relaxations with time constants of τ ∼ 2 ns and τ ∼ 100 ns being characteristic of the Dipole moments of the bR retinal and α-helices, respectively. However, the dipole mobility and therefore the protein biophysical function depend critically on the amount of surface water surrounding the protein, and the characteristic mobility in the secondary structure is only observed for humidity levels <30%. Our results have been achieved by adding the frequency as a second fundamental dimension to quantitative dielectric microscopy. The key elements for the success of this advanced technique are the employed heterodyne detection scheme, the broadband electrical signal source, a high frequency optimized cabling, development of calibration procedures and precise finite element modelling. Our study demonstrates the exciting possibilities of broadband dielectric microscopy for the investigation of dynamic processes in cell bioelectricity at the individual molecular level. Furthermore, the technique may shed light on local dynamic processes in related materials science applications like semiconductor Research or nano-electronics. KW - Broadband dielectric microscopy PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-475230 DO - https://doi.org/10.1039/c8nr05880f SN - 2040-3372 VL - 11 IS - 10 SP - 4303 EP - 4309 PB - RSC AN - OPUS4-47523 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ghasem Zadeh Khorasani, Media T1 - Combination of advanced atomic force microscopy methods to investigate mechanical and chemical interphases in epoxy-boehmite nanocomposites N2 - Formation of interphases between inorganic nanofillers and thermoplastic matrices are usually correlated to short-range interactions which does not exceed more than tens of nanometers away from the surface of the filler. Nevertheless, in nanocomposites with thermosetting matrices, the effect of nanofillers on the properties of the matrix is not limited to the immediate vicinities, but a long-range property alteration of the bulk polymer may be observed. The interaction between nanofillers and the polymer can disturb the curing reaction and alters the chemical, physical and mechanical properties of the polymer network in the matrix phase. In our studies, we aim to investigate short and long-range interphases of a nanocomposite system consisting of a thermosetting matrix (DGEBA) filled with an inorganic nanoparticle (boehmite). For this purpose, a combination of atomic force microscopy (AFM)-based approaches is implemented. Scanning kelvin probe microscopy (SKPM) was used to map the compositional contrast and the interphase with different electrical properties than the bulk. The mechanical properties of the interphase were probed by high resolution intermodulation AFM. (ImAFM). Furthermore, infrared spectroscopy AFM (AFM-IR) is used to investigate the chemical structure of the matrix at different distances from the nanoparticle. SKPM and (AFM-IR) measurements both show a long-range (to 10 µm) effect of boehmite on the chemical structure and surface potential of the bulk epoxy, respectively, whereas ImAFM force measurements reveals a short-range mechanical interphase between the filler and the matrix. The AFM-IR demonstrated the existence of unreacted anhydride hardener at the interphase. This indicates the preferential absorption of anhydride on the surface of boehmite. The consequence of such a selective interaction between the inorganic filler and the epoxy components is disturbance of the epoxy-hardener stoichiometric ratio, the curing mechanism. and the alteration of bulk properties of the matrix. T2 - EUROMAT CY - Stockholm, Sweden DA - 01.09.2019 KW - AFM KW - SKPM KW - AFM-IR KW - ImAFM KW - Boehmite PY - 2019 AN - OPUS4-50693 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Omar, Hassan T1 - Investigations of Ultrathin Polymer Films Supported on Inorganic Substrates N2 - Interactions between a polymer and a substrate interface play a vital role in understanding the improvement in thin film material properties as well as serving as a model for nanocomposites. For any non-repulsive polymer-substrate interactions, polymer segments form an irreversibly adsorbed layer and show a slowdown in the glassy dynamics and thus an increase in the thermal glass transition temperature compared to the bulk-like values. The growth kinetics of the adsorbed layer showed a deviation for both poly (bisphenol-A carbonate) (PBAC) and polysulfone (PSU), two bulky polymers containing a functional group (phenyl ring) in the backbone. T2 - Royal Society of Chemistry (RSC) Online Poster Conference CY - Online meeting DA - 05.03.2024 KW - Adsorbed Layer KW - Thin Films KW - Atomic Force Microscopy KW - Ellipsometry PY - 2024 AN - OPUS4-59625 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Leng, Jing A1 - Szymoniak, Paulina A1 - Kang, N.-J. A1 - Wang, D-Y A1 - Wurm, A. A1 - Schick, C. A1 - Schönhals, Andreas T1 - Influence of interfaces on the crystallization behavior and the rigid amorphous phase of poly(l-lactide)-based nanocomposites with different layered doubled hydroxides as nanofiller N2 - Based on the three-phase model of semi-crystalline polymers, we determined all phase fractions of the NiAl-LDH/PLLA nanocomposites in dependence on the concentration of the nanofiller. Moreover, the rigid amorphous fraction (RAF) was separated into the RAFcrystal and the RAFfiller unbiasedly. A detailed comparison to the related nanocomposite system MgAl-LDH/PLLA was made considering that Mg and Ni have different atomic weights. As a first result is was found that NiAl-LDH/PLLA displays a higher crystallization rate compared to MgAl-LDH/PLLA, which is related to the different morphologies of the two nanocomposite systems. For both systems RAFcrystal increases with increasing concentration of the nanofiller. This means in the case of the nanocomposite not each crystal produces the same amount of RAF, as often assumed. Also, RAFfiller increases with the concentration for both systems but in a different way. This is discussed considering again the different morphologies of both nanocomposites. KW - Polymer-based nanocomposites KW - Temperature modulated differential scanning calorimetry PY - 2019 DO - https://doi.org/10.1016/j.polymer.2019.121929 VL - 184 SP - 121929 PB - Elesevier Ltd. AN - OPUS4-49557 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Konnertz, Nora T1 - Enhanced gas separation performance of nanocomposites based on a polymer with intrinsic microporosity PIM-1 and phenethyl-POSS N2 - In times of the energy revolution, the need for energy efficient separation processes promotes the advancement of new high performance materials for use as highly selective separation membranes. Most promising materials in this field, especially for gas separation, are polymers with intrinsic microporosity (PIMs) which were firstly introduced by Budd and McKeown. In this study the permeability of PIM-1 was increased by 439 % by formation of nanocomposites with only 1 wt% of polyhedral oligomeric phenethyl-silsesquioxane (PhE-POSS) within the polymer matrix. As the CO2/CH4 selectivity is fully retained, this leads to a shift in the Robeson plot towards the upper bound. The Robeson plot describes the current state of the art trade-off relation between selectivity and permeability of all known membrane polymers. As molecular mobility is a key factor for gas transport as well as the often observed physical aging of such polymers, our study also includes for the first time, molecular dynamics and conductivity of pure PIM-1 and PIM-1 nanocomposites as investigated by broadband dielectric spectroscopy (BDS). T2 - Polydays 2016 CY - Potsdam, Germany DA - 28.09.2016 KW - PIM-1 KW - POSS KW - Broadband dielectric spectroscopy KW - Permeation PY - 2016 AN - OPUS4-37701 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gawek, Marcel T1 - Growth Kinetics and Molecular Mobility of Irreversibly Adsorbed Layers in Thin Polymer Films N2 - In well-annealed thin polymer films, with non-repulsive polymer/substrate interactions, an irreversibly adsorbed layer is formed. These adsorbed layers have shown enormous potential for technological applications. The growth kinetics and molecular dynamics of these buried layers in thin films are still not fully investigated due to the hard accessibility. Here, the irreversibly adsorbed layers of homopolymer thin films are revealed by solvent-leaching experiments. The growth kinetics of these layers is investigated as a function of original film thickness and annealing times. The thickness, topography and quality of the adsorbed layer is determined with Atomic Force Microscopy (AFM) and spectroscopic ellipsometry. Additionally, the molecular mobility of the adsorbed layer is investigated with Broadband Dielectric Spectroscopy (BDS). A recently developed nanostructured capacitor (NSC) is employed to measure the adsorbed layers with a free surface layer depending on annealing and solvent-leaching time. The results are quantitatively compared and discussed with respect to recently published work. T2 - Spring Meeting of German Physical Society CY - Regensburg, Germany DA - 31.03.2019 KW - Adsorbed layer KW - Thin polymeric films PY - 2019 AN - OPUS4-47767 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yin, Huajie A1 - Chapala, P. A1 - Bermeshev, M. A1 - Pauw, Brian Richard A1 - Schönhals, Andreas A1 - Böhning, Martin T1 - Influence of Trimethylsilyl Side Groups on the Molecular Mobility and Charge Transport in Highly Permeable Glassy Polynorbornenes N2 - Superglassy polymers with a large fractional free volume have emerged as novel materials with a broad range of applications, especially in the field of membrane separations. Highly permeable addition-type substituted polynorbornenes with high thermal resistance and chemical stability are among the most promising materials. The major obstacle for extending the practical membrane application is their strong tendency to physical aging, leading to a partial decline in their superior transport performance over time. In the present study, broadband dielectric spectroscopy with complementary X-ray scattering techniques were employed to reveal changes in microporous structure, molecular mobility, and conductivity by systematic comparison of two polynorbornenes with different numbers of trimethylsilyl side groups. Their response upon heating (aging) was compared in terms of structure, dynamics, and charge transport behavior. Furthermore, a detailed analysis of the observed Maxwell−Wagner−Sillars polarization at internal interfaces provides unique information about the microporous structure in the solid films. The knowledge obtained from the experiments will guide and unlock potential in synthesizing addition-type polynorbornenes with versatile properties. KW - Dielectric spectroscopy KW - Molecular mobility KW - Electrical conductivity KW - Gas separation membranes PY - 2019 DO - https://doi.org/10.1021/acsapm.9b00092 SN - 2637-6105 VL - 1 IS - 4 SP - 844 EP - 855 PB - ACS CY - Washington DC AN - OPUS4-47838 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönhals, Andreas T1 - Polymer-based nanocomposites – Interplay between interfacial and bulk properties N2 - Different types of polymerbased nanocomposites (matrix materials: polyethylene, polypropylene, polylactide, polycarbonate, polystyrene) with a broad variety of nanofillers (fillers: layered silica, layered doubled hydroxides, POSS) are prepared where the concentration of the particles is varied. For layered fillers TEM images show both an intercalated and exfoliated morphology in dependence on the nanofiller and the matrix. All systems are studied in detail by dielectric spectroscopy (BDS) but also complementary methods like WAXS, SAXS, gas transport measurements, calorimetry, and FTIR spectroscopy are employed. Besides the dispersion, the interfacial region between the nanoparticles and the polymer matrix is crucial for the properties of the nanocomposites. Therefore, attention is paid to investigate this interfacial area by BDS because the polar groups of both the surfactant and compatibilizer are located close to the layers. For some systems it is found that the molecular mobility in the interfacial area is essentially higher than in the matrix. In addition a Maxwell/Wagner/Sillars polarization is found due to the blocking of charges at the layers. The time constant of this MWS-process can be correlated with characteristic length scales in the nanocomposites and provides information about the dispersion of the nanofiller. T2 - International Symaposium on Polymer Ananlysis and Characterization CY - Linz, Austria DA - 11.06.2016 KW - Polymer based nanocomposites KW - Broadband dielectric spectroscopy PY - 2017 AN - OPUS4-40604 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Emamverdi, Farnaz A1 - Huang, J. A1 - Mosane Razavi, Negar A1 - Bojdys, M. J. A1 - Forster, A. B. A1 - Budd, P. M. A1 - Böhning, Martin A1 - Schönhals, Andreas T1 - Molecular Mobility and Gas Transport Properties of Mixed Matrix Membranes Based on PIM‑1 and a Phosphinine Containing Covalent Organic Framework N2 - Polymers with intrinsic microporosity (PIMs) are gaining attention as gas separation membranes. Nevertheless, they face limitations due to pronounced physical aging. In this study a covalent organic framework containing λ5-phosphinine moieties, CPSF-EtO were incorporated as a nanofiller (concentration range 0-10 wt%) into a PIM-1 matrix forming dense films with a thickness of ca. 100 μm. The aim of the investigation was to investigate possible enhancements of gas transport properties and mitigating effects on physical aging. The incorporation of the nanofiller occurred on aggregate level with domains up to 100 nm as observed by T-SEM and confirmed by X-ray scattering. Moreover, the X-ray data show that the structure of the microporous network of the PIM-1 matrix is changed by the nanofiller. As the molecular mobility is fundamental for gas transport as well as for physical aging, the study includes dielectric investigations of pure PIM-1 and PIM-1/CPSF-EtO mixed matrix membranes to establish a correlation between the molecular mobility and the gas transport properties. Using the time-lag method the gas permeability and the permselectivity were determined for N2, O2, CH4 and CO2 for samples with variation in filler content. A significant increase in the permeability of CH4 and CO2 (50 % increase compared to pure PIM-1) was observed for a concentration of 5 wt% of the nanofiller. Furthermore, the most pronounced change in the permselectivity was found for the gas pair CO2/N2 at a filler concentration of 7 wt%. KW - Polymers of Intrinsic Microporosity KW - Nanocomposites PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-595031 DO - https://doi.org/10.1021/acs.macromol.3c02419 SN - 0024-9297 VL - 57 IS - 4 SP - 1829 EP - 1845 PB - ACS Publications AN - OPUS4-59503 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönhals, Andreas T1 - Neutron and dielectric spectroscopy - taking advantage of the strengths of each technique in confinement studies: Vibrational and molecular dynamics of nanoconfined liquid crystals N2 - The effect of a nanometre confinement on the molecular dynamics of liquid crystals was studied by broadband dielectric and neutron spectroscopy. As confining host the molecular sieve Al-MCM-41 (Si/Al=60) with a mean pore diameter of 3 nm was selected. As guest the liquid crystals 8CB and E7 were chosen where the latter does not crystallize but undergoes a glass transition forming a nematic glass. Dielectric spectroscopy shows that for the confined systems one relaxation process is observed. Ist characteristic relaxation time is much lower compared to that of the bulk. No signature of the Phase transition characteristics of the bulk liquid crystal is detected. The temperature dependence of the relaxation time of this relaxation process has to be described by the Vogel-Fulcher-Tammann equation and thus shows similarities to glassy dynamics. The vibrational density of states measured by neutron spectroscopy (IN6, ILL; TOFTOF, MLZ) Shows excess contributions with respect to the Debye density of states (boson peak). For the confined systems the low frequency contributions of the boson peak are suppressed, an effect which is also found for conventional glass forming systems. In addition elastic scans were carried out at the backscattering spectrometer (BS) IN10 at ILL. Such measurements provide an overview about the temperature dependence of the microscopic dynamics. Assuming a Gaussian form for the elastically scattered intensities the effective mean square displacement was calculated. For the nanoconfined samples the mean square displacement is strongly reduced in comparison to the bulk. Also these measurements show the signature of a glass Transition indicated by a change in the temperature dependence of the mean square displacement. For confined E7 the extracted glass transition temperature is shifted by more than 20 K to higher temperatures. Broadband inelastic neutron scattering was carried out by combining time-of-flight (IN6, ILL; TOFTOF, MLZ) and backscattering (IN10, ILL; SPHERES, MLZ) experiments in the time domain. The time dependence of the incoherent intermediate scattering function Sinc(q,t) shows two Relaxation processes which were quantitatively analyzed by fitting the KWW function to the data. The process at shorter times shows a close similarity the methyl group rotation found for polymeric systems. The process at longer times was assigned to glassy dynamics. The obtained data are compared in detail in their temperature dependence to the dielectric results. T2 - Deutsche Neutronenstreutagung 2016 CY - Kiel, Germany DA - 20.09.2016 KW - Neutron scattering KW - Broadband dielectric spectroscopy PY - 2016 AN - OPUS4-37516 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Neamtu, M. A1 - Nadejde, C. A1 - Hodoroaba, Vasile-Dan A1 - Schneider, Rudolf A1 - Panne, Ulrich T1 - Singlet oxygen generation potential of porphyrin-sensitized magnetite nanoparticles: Synthesis, characterization and photocatalytic application N2 - Singlet oxygen generation potential of two novel free-base-porphyrin photocatalysts was investigated. The freebase-porphyrin-sensitized Fe3O4 magnetic nanoparticles (MNPs) were tested for the degradation of the model pollutant Bisphenol A (BPA) in aqueous solution, for the first time. MNPs with either cubic or spherical shape were synthesized using the sonochemical approach, followed by sensitizing with photoactive 4,4′,4′′,4′′′- (Porphine-5,10,15,20-tetrayl)tetrakis(benzoic acid) (TCPP). The resulted photocatalysts were characterized in detail by scanning and transmission electron microscopy, Brunauer–Emmett–Teller analysis, spectral techniques and vibrating sample magnetometry. The electron spin resonance experiments have confirmed the high activity of the photocatalysts through the efficient formation of singlet oxygen in solution. The optimum operational parameters for BPA degradation were established as follows: 1.0 μmol L−1 BPA, 1.0 g L−1 of photocatalyst, 100 μmol L−1 H2O2, under UVA irradiation. In these conditions, the results for both photocatalysts revealed that after only 10 min of reaction, over 64% and ca. 90% of BPA have been removed from solution in the absence and presence of H2O2, respectively. Whereas after 60 minutes of treatment, only 24% of BPA in real wastewater effluent samples were removed under UVA irradiation in the absence of H2O2, showing the high complexity of real wastewater. Moreover, both photocatalysts were successfully used for BPA removal in three consecutive runs, without significant loss of catalytic features. KW - Bisphenol A KW - Magnetpartikel KW - Photooxidation KW - Singulettsauerstoff KW - TEM KW - SEM KW - Brunauer-Emmett-Teller KW - Katalysator KW - Abwasser KW - ESR PY - 2018 DO - https://doi.org/10.1016/j.apcatb.2018.03.079 SN - 0926-3373 VL - 232 SP - 553 EP - 561 PB - Elsevier B.V. CY - Amsterdam, NL AN - OPUS4-45267 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Scholz, Philipp A1 - Wachtendorf, Volker A1 - Elert, Anna Maria A1 - Falkenhagen, Jana A1 - Becker, Roland A1 - Hoffmann, Katrin A1 - Resch-Genger, Ute A1 - Tschiche, Harald A1 - Reinsch, Stefan A1 - Weidner, Steffen ED - Scholz, Philipp T1 - Analytical toolset to characterize polyurethanes after exposure to artificial weathering under systematically varied moisture conditions N2 - Polyether and -ester urethanes (PU) were exposed to artificial weathering at 40 °C and artificial UV radiation in a weathering chamber. In 3 parallel exposures, humidity was varied between dry, humid, and wet conditions. Material alteration was investigated by various analytical techniques like size exclusion chromatography (SEC), liquid chromatography-infrared spectroscopy (LC-FTIR), thermal-desorption gas chromatography-mass spectrometry (TD-GC-MS), fluorescence mapping and dynamic mechanical analysis (DMA). Our results show that depending on the weathering conditions, different degradation effects can be observed. By means of SEC an initial strong decrease of the molar masses and a broadening of the mass distributions was found. After a material dependent time span this was followed by a plateau where molar mass changes were less significant. A minor moisture-dependent degradation effect was only found for polyester PU. Fluorescence measurements on two materials revealed an increase in the luminescence intensity upon weathering process reaching a saturation level after about 500 h. The changes in the optical properties observed after different exposure conditions and times were very similar. The TD-GC-MS data showed the fate of the stabilizers and antioxidant in the course of weathering. LC-FTIR measurements revealed a change in peak intensities and the ratio of urethane and carbonyl bands. KW - Polyurethane KW - Artificial weathering KW - Moisture KW - Crosslinking KW - Degradation PY - 2019 UR - https://www.sciencedirect.com/science/article/pii/S0142941819303708 DO - https://doi.org/10.1016/j.polymertesting.2019.105996 SN - 0142-9418 VL - 78 SP - 105996, 1 EP - 9 PB - Elsevier CY - Amsterdam AN - OPUS4-48625 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Topolniak, Ievgeniia A1 - Elert, Anna Maria A1 - Knigge, Xenia A1 - Ciftci, G. C. A1 - Radnik, Jörg A1 - Sturm, Heinz T1 - High precision micropatterning of polydopamine by Multiphoton Lithography N2 - Mussel-inspired polydopamine (PDA) initiated a multifunctional modification route that leads to the generation of novel advanced materials and their applications. However, existing PDA deposition techniques still exhibit poor spatial control, have a very limited capability of micropatterning and do not allow to locally tune PDA topography. Herein, we demonstrate PDA deposition based on Multiphoton Lithography (MPL) that enables full spatial and temporal control with nearly total freedom of patterning design. Using MPL, we achieve 2D microstructures of complex design with pattern precision of 0.8 μm without the need of a photomask or stamp. Moreover, this approach permits adjusting the morphology and thickness of the fabricated microstructure within one deposition step, resulting in a unique tunability of materials properties. The chemical composition of PDA is confirmed and its ability for protein enzyme immobilization is demonstrated. This work presents a new methodology for high precision and complete control of PDA deposition, enabling PDA incorporation in applications where fine and precise local surface functionalization is required. Possible applications include multicomponent functional elements and devices in microfluidics or lab-on-a-chip systems. KW - Multiphoton lithography KW - Polydopamine KW - Micropatterning PY - 2022 DO - https://doi.org/10.1002/adma.202109509 VL - 34 IS - 18 SP - e2109509 PB - Wiley online library AN - OPUS4-54535 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sentker, K. A1 - Yildirim, Arda T1 - Characterization of the thermotropic phase behavior and microscopic structure of a confined discotic liquid crystal N2 - Discotic liquid crystals (DLC) filled into cylindrical nanopores exhibit a liquid crystalline phase with their molecules arranged in hexagonal columns. The columns orient perpendicular (radially) or parallel (axially) with respect to the pore axis depending on surface anchoring conditions and pore size. Axially oriented columns enable the fabrication of organic nanowires utilizing the high conductivity in the stacking direction due to overlapping π-electrons. This leads to interesting applications in e.g. organic semiconductorbased devices. The molecular ordering of the liquid crystalline columns can be probed by temperature dependent optical retardation measurements supplemented by X-ray diffraction sensitive to the translational order. We investigated the DLC 2, 3, 6, 7, 10, 11 - hexakis [hexyloxy] triphenylene (HAT6) embedded in nanoporous alumina and silica membranes as function of the pore diameter (12 nm - 180 nm). Due to their hydrophilic nature porous membranes enforce face-on anchoring leading to a radial orientation. To obtain edge-on anchoring conditions, and thus favoring axial orientation, the silica membrane surface is chemically modified. The optical retardation measurements show that the columns orient radially in these membranes independent of the anchoring conditions. Interestingly, a quantized phase transition of each molecular layer is found indicated by a distinct increase of the optical orientation. Additionally, an axial orientation of HAT6 filled into alumina membranes with a pore diameter of 25 nm is achieved. A Landau-de Gennes ansatz semi-quantitatively describes the phase transition behavior observed. X-ray diffraction experiments performed at the 3rd generation synchrotron radiation source PETRA III at DESY giving detailed information about the translational order support these findings. Summarizing, this study shows the existence of a phase transition in the molecular range as well as the suitability of the membrane with 25 nm pores as a template for preparing organic nanowires. T2 - Liquids 2017 – 10th Liquid Matter Conference CY - Ljubljana, Slovenia DA - 17.07.2017 KW - Discotic Liquid Crystals PY - 2017 AN - OPUS4-41180 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Waniek, Tassilo A1 - Omar, Hassan A1 - Szymoniak, Paulina A1 - Silbernagl, Dorothee A1 - Sturm, Heinz T1 - The influence of water released from particles in epoxy‐based nanocomposites N2 - AbstractRecent studies have hypothesized that the reinforcing effects of boehmite nanoparticles (BNPs) in polymer nanocomposites (PNCs) are partly related to the particles themselves and partly to the water released from the BNP during curing. In this work, PNCs made from dried BNP (dBNP) with concentrations up to 15 wt% are investigated to differentiate particle and water related effects. The observed trend of the storage modulus in dynamic mechanical thermal analysis measurements was found to be independent of the drying procedure. Stiffness maps from intermodulation atomic force microscopy showed that dBNP leads to a stiffening of the interphase surrounding the particles compared with the unaffected epoxy matrix, while a softer interphase was reported for PNCs with as received BNP. A slight decrease in the glass transition temperature was observed by broadband dielectric spectroscopy related to a lowered crosslink density due to the particles. A significantly higher decrease was reported for PNCs with BNP, attributed to water influencing the curing process. In conclusion, the stiffening of PNC with BNP is related to the particles themselves, while the release of water causes the formation of a soft interphase in the vicinity of the particles and a significant decrease in crosslink density. KW - AFM stiffness of interface KW - Aluminium oxide hydroxide KW - Boehmit nanoparticle KW - Glass transition temperature KW - Broadband dielectric spectroscopy KW - Crosslink density control KW - Structure–property relationship KW - Nanocomposites KW - Thermoset PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-606772 DO - https://doi.org/10.1002/app.55937 SN - 0021-8995 SP - 1 EP - 16 PB - Wiley AN - OPUS4-60677 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kolmangadi, Mohamed A. A1 - Zhuoqing, L. A1 - Smales, Glen Jacob A1 - Pauw, Brian Richard A1 - Wuckert, E. A1 - Raab, A. A1 - Laschat, S. A1 - Huber, P. A1 - Schönhals, Andreas T1 - Confinement-suppressed phase transition and dynamic self-assembly of ionic superdiscs in ordered nanochannels: Implication for nanoscale applications N2 - Ionic Liquid Crystals are ionic liquids that exhibit liquid crystalline mesomorphism together with ionic conductivity. As known confined liquid crystal mesophases can show an anomalous dynamics and phase behavior. Investigations considering the factors controlling the macroscopic properties of ILCs in confinement are scare in the literature. This study reports the molecular mobility, and the phase transition behavior of a guanidinium based columnar ILC confined in the nanopores of self-ordered anodic aluminum oxide membranes of various pore diameters (25 – 180 nm) using Broadband Dielectric Spectroscopy (BDS), calorimetry and X-ray scattering. It is aimed to reveal in which way the pore size as well as the pore surface wettability (hydrophobic or hydrophilic) alters the molecular dynamics, and phase transition behavior for this system. These properties are crucial for applications. The DSC investigations reveal: (i) the phase transition temperature for the transition from the plastic crystalline to the crystalline-liquid state has non-monotonic dependence versus the inverse pore diameter and (ii) the transition from the liquid crystalline to the isotropic phase is suppressed for all nanoconfined samples. This transition suppressed in the thermal signal was evidenced by BDS and X-ray scattering. It is discussed as a continuous phase transition taking place in the pores instead of a discontinuous first order transition as observed for the bulk. BDS investigations show different relaxation processes for the bulk and the nanoconfined ILC. Molecular origins for various relaxation processes are discussed and suggested. It is further shown that the self-assembly of this ILC is dynamic in nature which might apply for other ILCs too. The obtained results will have implications for the nanoscale applications of ionic liquid crystals. KW - Ionic Liquid Crystals PY - 2023 DO - https://doi.org/10.1021/acsanm.3c02473 VL - 6 IS - 17 SP - 15673 EP - 15684 PB - ACS AN - OPUS4-58210 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Szymoniak, Paulina A1 - Kolmangadi, Mohamed A. A1 - Juranyi, Fanni A1 - Böhning, Martin A1 - Zorn, Reiner A1 - Schönhals, Andreas T1 - Low-Frequency Vibrational Density of State of Janus-Polynorbornenes: The Dependence of the Boson Peak on the Nanophase-Separated Structure N2 - Inelastic incoherent neutron time-of-flight scattering was employed to investigate the low-frequency vibrational density of states (VDOSs) for a series of glassy Janus-poly(tricyclononenes), which consist of a rigid main chain and flexible alkyl side chains. Here, the length of the flexible side chains was systematically varied from propyl to octyl. Such materials have potential applications as active separation layers in gas separation membranes as a green future technology, especially for the separation of higher hydrocarbons. From the morphological point of view, the Janus polynorbornenes undergo a nanophase separation into alkyl side chain-rich nanodomains surrounded by a rigid polynorbornene matrix. Here, the influence of the nanophase-separated structure on the low-frequency VDOS is investigated from a fundamental point of view. The low-frequency VDOSs of these Janus polynorbornene show excess contributions to the Debye type VDOS known as the Boson peak (BP) for all side chain lengths. Due to the high incoherent scattering cross-section of hydrogen, most of the scattering comes from the alkyl side chain-rich domains. Compared to conventional glass-forming materials, in the considered Janus polynorbornenes, the BP has a much lower intensity and its frequency position is shifted to higher values. These experimental results are discussed in terms of the nanophase-separated structure where the alkyl chain-rich domains were constrained by the surrounding matrix dominated by the rigid backbone. With increasing alkyl chain length, the size of the alkyl chain-rich domains increases. The frequency position of the BP shifts linearly to lower frequencies with the size of these nanodomains estimated from X-ray measurements. The obtained results support the sound wave interpretation to the BP KW - Inelastic neutron scattering PY - 2023 DO - https://doi.org/10.1021/acs.macromol.3c00913 SN - 0024-9297 SP - 1 EP - 10 PB - ACS AN - OPUS4-57972 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emamverdi, Farnaz T1 - Molecular Mobility and Physical Aging of Polymers with Intrinsic Microporosity (PIM-1) Revisited: A Big Glassy World N2 - Polymeric membranes represent a cost- and energy-efficient solution for gas separation. Recently Polymers of Intrinsic Microporosity (PIMs) have been in a great interest because of their outstanding BET surface area larger than 700m2/g and pore size smaller than 1 nm. PIMs are a promising candidate in gas separation with high permeability and appealing selectivity due to their inefficient packing derived from a combination of ladder-like rigid segments with sites of contortion. However, it is recognized this class of polymers suffer from decrease in performance with time due to physical aging. The initial microporous structures approach a denser state via local chain rearrangements, leading to a dramatic reduction in permeability. As chain packing during film casting and physical aging are the key factors determine the performance in separation applications, characterization of the molecular mobility in these materials has been proved to provide valuable information. In recent research on PIM-1 the archetypal PIM, a molecular relaxation process with high activation energy together with a significant conductivity in the glassy state has been found and explained with the formation of local intermolecular agglomerates due to interaction of π-electrons in aromatic moieties of the polymer backbone. In this work, the dielectric behavior of the polymeric films and their response upon heating (aging) were measured by isothermal frequency scans during different heating/cooling cycles in a broad temperature range down to 133K for the first time. Multiple dielectric processes following Arrhenius behavior were observed. Local fluctuations, Maxwell-Wagner-Sillars (MWS) polarization and structural relaxations were discussed correlating to structural-properties of PIM-1. Up to now, no other work has studied the role of porosity and thermal history of PIM-1 film in dielectric processes. The goal is by eliminating thermal history and considering storing conditions provide better understanding on aging and plasticizing in high free volume glassy polymer PIM-1. T2 - Euromembrane conference CY - Copenhagen, Denmark DA - 29.11.2021 KW - Physical aging KW - Membrane KW - Microporous structure KW - Glassy polymer PY - 2021 AN - OPUS4-55758 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönhals, Andreas T1 - Thin polymer films as model systems for polymer nanocomposites N2 - Polymers at interfaces play a major role in a broad variety of applications ranging from engineering purposes (for instance polymer based nanocomposites) to high tech implications (for instance light emitting diodes). Here, thin films with thicknesses down to few nanometers are prepared on different substrates as model systems for polymer composites. The thin films are investigated by a combination of surface analytical and volume sensitive methods. As surface analytical methods atomic force microscopy (AFM), X-ray photoelectron spectroscopy (XPS), and contact angle measurements (CAM) are employed. As volume sensitive broadband dielectric spectroscopy (BDS), specific heat spectroscopy (SHS), and ellipsometry are used. Especially attention is paid to understand the glass transition behavior of thin films because the glass transition is the key phenomenon determines the application of polymers also in thin films. To understand the glass transition behavior of thin films, which is controversially discussed in literature, a three layer model is discussed. Firstly, a mobile surface layer is assumed at polymer air interface of the film due to missing of segment/segment interactions. Secondly, in the middle of the film a bulk-like layer should be expected. Thirdly, for polymers having non-repulsive interactions with the substrate an irreversibly adsorbed layer is expected to be formed. Due the adsorption the molecular mobility of the segments in this layer is slowed down. What is measured for the glass transition of thin films is a complicated average of all of these effects. The different layers are hardly to address separately. Therefore, in the presentation especially model systems are selected and investigated to verify the layer model. T2 - Kolloquiumsvortrag and der Universität des Saarlandes CY - Saarbrücken, Gemany DA - 20.11.2018 KW - Thin polymer films PY - 2018 AN - OPUS4-46692 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönhals, Andreas T1 - Broadband dielectric spectroscopy to study soft matter systems N2 - The basics of broadband dielectric spectroscopy were introduced in detail. The analysis of the data was discussed. As application of broadband dielectric spectroscopy the alpha-relaxation (dynamic glass transition) and the chain dynamics of polymers were ilustrated. Further the application of dielectric spectroscopy to polymerbased nanocomposites and high preformance polymers was discussed in detail. T2 - Kolloquiumsvotrag am Karlsruher Instiut of Technology CY - Karlsruhe, Germany DA - 05.12.2018 KW - Broadband dielectric spectroscopy PY - 2018 AN - OPUS4-46910 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönhals, Andreas T1 - Physical investigations on Super glassy Polymers having possible applications in gas Separation Membranes N2 - The properties of polymers of intrinsic microporosity were investigated by fast scanning calorimetry, dielectric spectroscopy and neutron scattering T2 - University of Pennsylvania CY - Online meeting DA - 25.01.2021 KW - Polymer of intrisic microporosity PY - 2021 AN - OPUS4-52065 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Szymoniak, Paulina A1 - Schönhals, Andreas T1 - Broadband dielectric spectroscopy on miscible polymer blends in the bulk and in nanometer thick films - Comparison of the different confinement situations N2 - Broadband dielectric spectroscopy in the frequency range from 10-1 to 109 Hz is employed to revisit the segmental dynamics of the miscible blend system poly(vinyl methyl ether)/polystyrene (PVME/PS) in dependence on the composition firstly in the bulk state. Here especially the case of high polystyrene concentrations is considered. It is important to note that only the molecular dynamics of PVME segments as affected by PS is observed because the dipole moment of polystyrene is negligible. Three relaxation processes are found which are due to fluctuations of differently constrained or confined PVME segments. The degree of the confinement of PVME segments due to PS is discussed in dependence on the composition. Further a spatial confinement is considered by investigating thin films of the PVME/PS blend where the film thickness was varied from 100 nm down to 5 nm. Two concentrations of PVME/PS (50/50 wt% and 25/75 wt%) are investigated. To measure nanometer thick films a novel electrode system based on nanostructured electrodes was employed. Nanostructured electrodes can be considered as a cut-edge technology in dielectric spectroscopy. The relaxation spectra of the films showed multiple processes which are discussed in dependence on the film thickness. T2 - Spring Meeting of the American Physical Scociety CY - Boston, Ma, USA DA - 03.03.2019 KW - Polymer blends PY - 2019 AN - OPUS4-47518 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönhals, Andreas T1 - Growth kinetics and molecular mobility of irreversibly adsorbed layers in thin polymer films N2 - In well-annealed thin polymer films, with non-repulsive polymer/substrate interactions, an irreversibly adsorbed layer is expected to from. These adsorbed layers have shown greate potential for technological applications. However, their growth kinetics and molecular dynamics are still not fully understood. This is partly due to the hard accessibility of these layers in thin films. Here, the irreversibly adsorbed layers of homopolymer thin films are revealed by solvent-leaching experiments. First, the growth kinetics of these layers is investigated as a function of annealing time, annealing temperature, leaching time and the original filme thickness. The film thickness, topography and the quality of the adsorbed layer is controlled by Atomic Force Microscopy (AFM). Secondly, the molecular mobility of the adsorbed layer is investigated by Broadband Dielectric Spectroscopy (BDS). A recently developed nanostructured capacitor arrangement is employed to measure the layer with a free surface. The results are quantitatively compared and discussed with respect to recently published work. T2 - 10th Conference on Broadband Dielectric Spectroscopy and its Applications CY - Brussles, Belgium DA - 26.08.2018 KW - Thin polymer films PY - 2018 AN - OPUS4-45837 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönhals, Andreas T1 - Thermal behavior of high preformance polymers - Fast Scanning Calorimetry and more N2 - The glass tranistion behavior of polymers of intrinsic microporosity and polynornornes is discussed. T2 - Flash DSC Conference 2021 CY - Online meeting DA - 06.12.2021 KW - Polymer of Intrisic Maicroporosity KW - Highly permeable polynorbornenes PY - 2021 AN - OPUS4-53938 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Omar, Hassan T1 - Growth Kinetics and Molecular Mobility of the adsorbed Layer of Poly(bisphenol-A Carbonate) (PBAC), Polysulfone (PSU), and Poly (2-Vinyl Pyridine) (P2VP) N2 - Interactions between a polymer and a substrate interface play a vital role in understanding the improvement in thin film material properties as well as serving as a model for nanocomposites. For any non-repulsive polymer-substrate interactions, polymer segments form an irreversibly adsorbed layer and show a slowdown in the glassy dynamics and thus an increase in the thermal glass transition temperature compared to the bulk-like values. The growth kinetics of the adsorbed layer obey a two-step mechanism: formation of immobilized layer with flat segmental conformations and a loosely bound layer with stretched chains pinned to the surface. Here the adsorbed layer was studied for: poly (bisphenol-A carbonate) (PBAC) and polysulfone (PSU), two bulky polymers containing a functional group (phenyl ring) in the backbone and compared to poly (2-vinyl pyridine) (P2VP), where the backbone is a vinyl-derivative and the functional group (pyridine) is in the side chain. The growth kinetics for PBAC and PSU were found to deviate from the well-known mechanism, observed for polymers such as P2VP. Atomic force microscopy and ellipsometry were used for this investigation and was additionally supported by broadband dielectric spectroscopy. T2 - Deutschen Physikalische Gesellschaft (DPG) Tagung CY - Dresden, Germany DA - 26.03.2023 KW - Thin films KW - Adsorbed Layer KW - Broadband dielectric spectroscopy KW - Atomic force microscopy KW - Growth Kinetics PY - 2023 AN - OPUS4-57282 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winckelmann, Alexander T1 - Next level lithium isotope analysis by atomic absorption spectrometry in combination with machine learning N2 - An alternative method for lithium isotope amount ratio analysis is proposed by combining atomic absorption spectrometry with spectra data analysis by machine leaning. It is based on the well-known isotope shift of around 15 pm for the electronic transition at wavelength 670.7845 nm which can be measured by a high-resolution continuum source atomic absorption spectrometer (HR-CS-AAS). For isotope amount ratio analysis, a scalable three boosting machine learning algorithm (XGBoost) was employed and calibrated with a set of samples with a 6Li isotope amount fraction ranging from 99% to 6%. The absolute Li isotope amount fractions of these calibration samples were previously measured by multi-collector inductively coupled plasma mass spectrometry (MC-ICP-MS) and used as ab-initio data for the machine learning algorithm. Validation of the machine leaning model was performed with two standard reference materials (LSVEC and IRMM-016). The procedure was employed for the isotope amount ratio determination of a set of stock chemicals (Li2CO3, LiNO3, LiCl, LiOH, and LiF) as well as a BAM candidate LiMNC cathode reference material. Achieved uncertainties are one order of magnitude higher than those obtained by MC-ICP-MS. This precision and accuracy is nonetheless sufficient to resolve natural occurring variations in Lithium isotope ratios. Also, the LiMNC material was analyzed by HR-CS-AAS with and without matrix purification. The results are comparable within statistical error. T2 - Make and Measure 2020 CY - Online Meeting DA - 15.10.2020 KW - Lithium batteries KW - HR-CS-AAS KW - Machine learning KW - Isotope analysis KW - Spectrometry PY - 2020 AN - OPUS4-51541 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fahmy, Alaa A1 - Omar, Hassan A1 - Szymoniak, Paulina A1 - Schönhals, Andreas A1 - Friedrich, J. T1 - Structure of plasma deposited acrylic acid‐allyl alcohol copolymers N2 - Copolymer thin films with two types of functional groups have excellent performance as sensors, for example. The formation and deposition of allyl alcohol‐acrylic acid copolymer films by pulsed high frequency plasma is a complex process. As usual, the chemical composition of the top surface of the films was investigated by XPS and FTIR measurements. Furthermore, contact angle measurements with water were used to characterise the hydrophilicity and wettability of the polymer films. After plasma deposition, a significant decrease in functional groups (OH and COOH) was observed compared to the classically copolymerised equivalent. The remaining functional groups, i.e. the majority of these groups, were sufficient for application as sensor layers. Segmental mobility and conductivity, important for sensor applications, were analysed by broadband dielectric spectroscopy. KW - Plasma Polymerization PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-578349 DO - https://doi.org/10.1002/ppap.202300071 SN - 1612-8850 SP - 1 EP - 14 PB - Wiley online library AN - OPUS4-57834 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Abdel-Wakil, W. A1 - Fahmy, Alaa A1 - Kamoun, E. A1 - Hassan, W. A1 - Abdelhai, Q. A1 - Salama, T. T1 - A New Route for Synthesis of Polyurethanevinyl Acetate Acrylate Emulsions as Binders for Pigment Printing of Cotton Fabrics N2 - Herein, two polyurethane oligomers were successfully synthesized using a prepolymer mixing process. The prepolymers were synthesized based on the step-growth addition polymerization of polypropylene glycol, Methylene diphenyl diisocyanate and 2-hydroxyethyl methacrylate or 2-hydroxyethyl acrylate. Isopropanol was functioned as the isocyanate blocking agent. Thereafter, different terpolymer emulsions were prepared by the emulsion graft copolymerization with the vinyl acetate monomer in presence of 2-ethylhexyl acrylate as a vinyl monomer. The chemical structures of the synthesized oligomeric monomers were probed by FTIR spectroscopy and found to vary with the content of acrylic monomer used in the oligomer synthesis phase (i.e.hydroxyethyl acrylate or hydroxyethyl methacrylate). The topography, thermal stability, and particle size of terpolymers were investigated by SEM, TGA, and zeta potential, respectively. The TGA results demonstrated marked enhancement in thermal stability of the synthesized terpolymers up to ca. 600°C, which was concurrent with enhanced surface homogeneity and film properties as evidenced by the SEM images. These terpolymers showed also property enhancement as binders for textile pigment printing in terms of rubbing resistance, color strength and fastness to washing when compared to the commercial binders. These judgments would provide a new competent synthesis route by introducing polyurethane acetate vinyl acrylate as the binder for use in pigment printing of cotton fabrics. KW - Vinyl monomer KW - Polyurethane acetate vinyl acrylate KW - Surface coating KW - Terpolymer KW - Textile binder PY - 2020 DO - https://doi.org/10.21608/ejchem.2020.21712.2292 VL - 63 IS - 3 SP - 1063 EP - 1073 AN - OPUS4-52300 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Casperson, Ralf T1 - DICONDE für die Schienenprüfung N2 - Bei der zerstörungsfreien Prüfung verlegter Eisenbahnschienen werden die Rohdaten derzeit in proprietären Datenformaten gespeichert und auf Datenträgern zwischen den Prüfzügen und den auswertenden Stellen versendet. Die proprietären Datenformate sind in der Regel nur den Herstellern der Prüfsysteme bekannt und deren Dokumentation nicht allgemein zugänglich. Das Forschungsprojekt „Artificial Intelligence for Rail Inspection“ (AIFRI) erfordert den Austausch von Prüfdaten in einem offenen Format sowohl zwischen den Projektpartnern als auch die Veröffentlichung anonymisierter Daten ausgewählter Strecken aus dem Offenen Digitalen Testfeld (ODT). Wir haben uns in dem Projekt für die Verwendung der „Standard Practice for Digital Imaging and Communication in Nondestructive Evaluation“ (DICONDE) entschieden. DICONDE basiert auf dem medizinischen Standard „Digital Imaging and Communication in Medicine“ (DICOM) und wurde von ASTM an die ZfP angepasst. DICOM bzw. DICONDE ist nicht nur ein Datenformat, sondern beinhaltet auch Kommunikationsschnittstellen für die Auftragsvergabe, Datenübertragung und Abfrage gespeicherter Datensätze aus einem Archiv. In dem Vortrag werden DICOM und DICONDE vorgestellt, sowie die Verwendung von DICONDE für die Schienenprüfung im Projekt AIFRI näher erläutert. Es wird gezeigt, wie sich Prüfdaten, Prüfparameter, Streckeninformationen incl. Kilometertafeln und Geokoordinaten und Befunde in DICONDE kodieren lassen. T2 - 13. Fachtagung ZfP im Eisenbahnwesen CY - Erfurt, Germany DA - 12.03.2024 KW - DICONDE KW - Wirbelstromprüfung KW - Ultraschallprüfung KW - Schienenprüfung PY - 2024 AN - OPUS4-59663 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fahmy, Alaa A1 - Kolmangadi, Mohamed Aejaz A1 - Schönhals, Andreas A1 - Friedrich, J. T1 - Structure of plasma‐deposited copolymer films preparedfrom acrylic acid and styrene: Part III sulfonation andelectrochemical properties N2 - Acrylic acid-styrene copolymer films were deposited plasma-chemically more gently using the pulsed plasma mode instead of the continuous mode, with linear and some slightly branched chains and marginal crosslinking. Then, the styrene unit of copolymers was wet-chemically sulfonated by chlorosulfuric acid. On exposure to air, the formed 4-chlorosulfonic acid groups hydrolyze to sulfonic acid groups (-SO3H). FTIR, XPS and broadband dielectric spectroscopy were employed to characterize the composition, the structure, the functional groups, and the electrochemical performance for the copolymers. A high concentration of sulfonic acid-containing groups was obtained in the sulfonated PS sample. The values of the DC conductivity DC for the sulfonated sample of the AA/S copolymer are ca. five orders of magnitude higher than that of the not-sulfonated copolymer materials. KW - Plasma Polymers KW - Electrolyte membrane PY - 2022 DO - https://doi.org/10.1002/ppap.202100222 SP - 1 EP - 12 PB - Wiley VHC-Verlag AN - OPUS4-54539 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Schönhals, Andreas A1 - Frick, B. A1 - Zorn, R. ED - Kremer, Friedrich ED - Loidl, Alois T1 - The scaling of the molecular dynamics of liquid crystals as revealed by broadband dielectric, specific heat, and neutron spectroscopy N2 - A combination of different complementary methods is employed to investigate scaling of the molecular dynamics of two different liquid crystals. Each method is sensitive to different kind of fluctuations and provides therefore a different window to look at the molecular dynamics. In detail, broadband dielectric spectroscopy is combined with specific heat spectroscopy and neutron scattering. As systems the nematic liquid crystal E7 and a discotic liquid crystalline pyrene are considered. First of all it was proven that both systems show all peculiarities which are characteristic for glassy dynamics and the glassy state. Especially for the nematic liquid crystal E7 it could be unambiguously shown by a combination of dielectric and specific heat spectroscopy that the tumbling mode is the underlying motional process responsible for glassy dynamics. Dielectric investigations on the discotic liquid crystalline pyrene reveal that at the phase transition from the plastic crystalline to the hexagonal columnar liquid crystalline phase the molecular dynamics changes from a more strong to fragile temperature dependence of the relaxation rates. Moreover a combination of results obtained by specific heat spectroscopy with structural methods allows an estimation of the length scale relevant for the glass transition. KW - Broadband dielectric spectroscopy KW - Specific heat spectroscopy KW - Rod-like liquid crystals KW - Discotic liquid crystals PY - 2018 UR - https://link.springer.com/content/pdf/10.1007%2F978-3-319-72706-6.pdf SN - 978-3-319-72705-9 SN - 978-3-319-72706-6 DO - https://doi.org/10.1007/978-3-319-72706-6_9 SN - 2190-930X SN - 2190-9318 SP - 279 EP - 306 PB - Springer International publishing AG CY - Cham, Switzerland ET - 1. AN - OPUS4-45624 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - NeXus at the core of the HExX-lab N2 - Through bottom-up, comprehensive digitalisation of all aspects of an experiment, the HEX-lab improves the trustworthiness (traceability, reproducibility, quality) of scientific findings. The five main parts that make up a materials science experiment, i.e. Sample preparation, Measurements, Processing, Analysis, and Interpretation, each have been addressed in thorough and unique ways in this lab, building up a foundation for a wide range of materials science collaborations. Improvements span the spectrum. Hardware developments include new sample environments and stages, such as grazing incidence motion towers, electrochemistry cells and flow-through holders, electronic components such as safety interlocks and multipurpose I/O controllers, and liquid handling systems such as coolant flow cross-over systems. Software developments include: 1) a new comprehensive control system operating on both the RoWaN as well as the MOUSE allowing for full Python control and sequencing of all experimentation, 2) Automated scripts for instrument optimization, sample alignments and measurements, 3) revamped data pipelines and analysis software, standalone or launched as part of operations sequencing dashboards on servers, and 4) meticulously structured archival datafiles, fully documenting sample preparation, measurements, processing and analyses. These allow for holistic databases and dashboards to be constructed to investigate the links between synthesis parameters and resulting morphology. This presentation will highlight some of the tools and techniques developed and available in the HEX-lab over the years, from sample environments to overarching experiment and data organisation structures. T2 - Materials Science Core Facility Synergy Forum 2025 CY - Bremen, Germany DA - 26.02.2025 KW - Digitalization KW - Automation KW - HDF5 KW - Traceability KW - Data stewardship KW - Lab automation KW - Holistic science KW - Methodology PY - 2025 AN - OPUS4-62676 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bresch, Harald T1 - Nano and Advanced Materials - Competences at BAM and perspectives N2 - This presentation gives an overview about the competencies and the characterization possibilities of nanoparticles at BAT, based on this the development of the OECD TG 125 at BAM. It further describes research activities at BAM concerning the characterization of nanoparticles and the way to the digital representation of these characterization possibilities. It concludes with the challenges of a digital product passport (DPP) for nanomaterial based products and the need of a digital materials passport (DMP). Finally, the activities of BAM are presented which address the former mentioned challenges from ESRP and DPP. T2 - Austausch Helmholtz Hereon / Digipass & BAM CY - Berlin, Germany DA - 07.07.2025 KW - Nanomaterials KW - ESPR KW - DPP KW - Nano KW - Advanced Materials PY - 2025 AN - OPUS4-64974 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Smales, Glen Jacob A1 - Pauw, Brian Richard T1 - DACHS/MOFs/AutoMOFs_3/Synthesis N2 - The DACHS (Database for Automation, Characterization and Holistic Synthesis) project aims to create completely traceable experimental data, covering syntheses, measurements, analyses, and interpretations. DACHS_MOFs focuses on the synthesis and characterisation of metal-organic frameworks, across multiple, automation-assisted experimental series (AutoMOFs), with the overall goal of producing reproducible MOF samples through tracking of the synthesis parameters. DACHS_MOFs is simultaneously used to test the DACHS principles. This upload contain synthesis data from AutoMOFs_3 in HDF5 format (.h5). Each .h5 file contains detailed information on the chemical, experimenal, and synthesis parameters used during the synthesis of a single AutoMOF sample. KW - Synthesis KW - Automation KW - Traceability KW - Procedure PY - 2024 DO - https://doi.org/10.5281/zenodo.11237815 PB - Zenodo CY - Geneva AN - OPUS4-60633 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stawski, Tomasz A1 - Smales, Glen Jacob A1 - Scoppola, E. A1 - Jha, D. A1 - Morales, L. F. G. A1 - Moya, A. A1 - Wirth, R. A1 - Pauw, Brian Richard A1 - Emmerling, Franziska A1 - Van Driessche, A. E. S. T1 - Seeds of imperfection rule the mesocrystalline disorder in natural anhydrite single crystals N2 - In recent years, we have come to appreciate the astounding intricacies associated with the formation of minerals from ions in aqueous solutions. In this context, a number of studies have revealed that the nucleation of calcium sulfate systems occurs nonclassically, involving the aggregation and reorganization of nanosized prenucleation species. In recent work, we have shown that this particle-mediated nucleation pathway is actually imprinted in the resultant micrometer-sized CaSO4 crystals. This property of CaSO4 minerals provides us with the unique opportunity to search for evidence of nonclassical nucleation pathways in geological environments. In particular, we focused on large anhydrite Crystals extracted from the Naica Mine in Mexico. We were able to shed light on this mineral's growth history by mapping defects at different length scales. Based on this, we argue that the nanoscale misalignment of the structural subunits, observed in the initial calcium sulfate crystal seeds, propagates through different length scales both in morphological, as well as in strictly crystallographic aspects, eventually causing the formation of large mesostructured single crystals of anhydrite. Hence, the nonclassical nucleation mechanism introduces a “seed of imperfection,” which leads to a macroscopic “single” crystal whose fragments do not fit together at different length scales in a self-similar manner. Consequently, anisotropic voids of various sizes are formed with very welldefined walls/edges. However, at the same time, the material retains in part its single crystal nature. KW - Calcium sulfate KW - Anhydrite KW - Mesocrystal KW - Nucleation KW - Naica PY - 2021 DO - https://doi.org/10.1073/pnas.2111213118 SN - 0027-8424 VL - 118 IS - 48 SP - 1 EP - 11 PB - National Academy of Sciences (USA) CY - Washington AN - OPUS4-53820 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wilke, Manuel A1 - Bach, S. A1 - Gorelik, T. A1 - Kolb, U. A1 - Tremel, W. A1 - Emmerling, Franziska T1 - Divalent metal phosphonates – new aspects for syntheses, in situ characterization and structure solution N2 - Divalent metal phosphonates are promising hybrid materials with a broad field of application. The rich coordination chemistry of the phosphonate linkers enables the formation of structures with different dimensionalities ranging from isolated complexes and layered structures to porous frameworks incorporating various functionalities through the choice of the building blocks. In brief, metal phosphonates offer an interesting opportunity for the design of multifunctional materials. Here, we provide a short review on the class of divalent metal phosphonates discussing their syntheses, structures, and applications. We present the advantages of the recently introduced mechanochemical pathway for the Synthesis of divalent phosphonates as a possibility to generate new, in certain cases metastable compounds. The benefits of in situ investigation of synthesis mechanisms as well as the implementation of sophisticated methods for the structure analysis of the resulting compounds are discussed. KW - Metal phosphonate KW - Mechanochemistry PY - 2017 DO - https://doi.org/10.1515/zkri-2016-1971 SN - 2194-4946 SN - 2196-7105 VL - 232 IS - 1-3 SP - 209 EP - 222 PB - De Gruyter AN - OPUS4-40003 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Joester, Maike A1 - Seifert, Stephan A1 - Emmerling, Franziska A1 - Kneipp, Janina T1 - Physiological influence of silica on germinating pollen as shown by Raman spectroscopy N2 - The process of silicification in plants and the biochemical effects of silica in plant tissues are largely unknown. To study the molecular changes occurring in growing cells that are exposed to higher than normal concentration of silicic acid, Raman spectra of germinating pollen grains of three species (Pinus nigra, Picea omorika, and Camellia japonica) were analyzed in a multivariate classification approach that takes into account the variation of biochemical composition due to species, plant tissue structure, and germination condition. The results of principal component analyses of the Raman spectra indicate differences in the utilization of stored lipids, a changed mobilization of storage carbohydrates in the pollen grain bodies, and altered composition and/or structure of cellulose of the developing pollen tube cell walls. These biochemical changes vary in the different species. KW - Silica KW - Raman spectroscopy KW - Principal component analysis PY - 2017 DO - https://doi.org/10.1002/jbio.201600011 SN - 1864-063X SN - 1864-0648 VL - 10 IS - 4 SP - 542 EP - 552 AN - OPUS4-40090 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Castro, R. A. E. T1 - New cocrystals of bexarotene with pyridinecarboxamide isomers sustained by the acid∙∙∙aromatic nitrogen supramolecular heterosynthon N2 - Pharmaceutical cocrystals are homogenous crystalline structures made up of two or more components in a definite stoichiometric ratio, where at least one of the components in the crystal lattice is an active pharmaceutical ingredient (API).1 Pharmaceutical cocrystals have opened the opportunity for engineering solid-state forms designed to have tailored properties to enhance drug product bioavailability and stability, as well a enhance processability of the solid material inputs in drug product manufacture. In this work the cocrystallization of bexarotene, an approved API by the U.S. Food and Drug Administration that belongs to Biopharmaceutics Classification System Class II (low solubility–high permeability), with pyridine carboxamide isomers (picolinamide, nicotinamide and isonicotinamide) was successfully undertaken. The synthesis was achieved by liquid assisted grinding (LAG) and the solids obtained were characterized by differential scanning calorimetry (DSC), infrared spectroscopy (FTIR-ATR), powder X-ray diffraction (XRPD), single crystal X-ray diffraction (SXD), and polarized light thermomicroscopy (PLTM). For bexarotene: picolinamide and bexarotene:isonicotinamide, 1:1 cocrystals were obtained directly from milling. SXD data of bexarotene:isonicotinamide cocrystal reveal acid∙∙∙aromatic nitrogen supramolecular heterosynthon and that the homosynthon amide∙∙∙amide in isonicotinamide is preserved. The bexarotene:nicotinamide mixtures prepared by ball milling give rise to simple binary solid–liquid phase diagram with an eutectic point, well described by the Schröder-van Laar equation. Melt crystallization of the 1:1 mixture gives rise to a cocrystal for which a complex phase behaviour is observed. T2 - 6th Meeting IAPC CY - Zagreb, Croatia DA - 04.09.2017 KW - Crystalline structure KW - Bexarotene KW - Powder X-ray diffraction KW - Single crystal X-ray diffraction KW - Infrared spectroscopy PY - 2017 AN - OPUS4-41063 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nützmann, Kathrin T1 - Depth dependent phase identification of corrosion zones in ferritic alloys by micro-X-ray absorption near edge structure spectroscopy N2 - Ferritic steels with chromium contents up to 13 wt% are used as materials for power plant components as boiler materials (< 2 wt% Cr) and super heater tubes (> 9 wt% Cr). These materials are subject to aggressive corrosion caused by hot gases such as CO2, H2O, O2 and SO2. Especially SO2 causes fatal corrosion even as a minor component. To examine sulfurous corrosion mechanisms, experiments with pure SO2 were conducted. A proper analysis of the material changes requires phase identification and quantification with a high lateral resolution within the corrosion scale. T2 - ANAKON2017 CY - Tübingen, Germany DA - 03.04.2017 KW - Corosion KW - Steel KW - XANES PY - 2017 AN - OPUS4-40415 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Altmann, Korinna A1 - Wimmer, Lukas A1 - Alcolea-Rodriguez, Victor A1 - Waniek, Tassilo A1 - Wachtendorf, Volker A1 - Matzdorf, Kay A1 - Ciornii, Dmitri A1 - Fengler, Petra A1 - Milczewski, Frank A1 - Otazo-Aseguinolaza, Itziar A1 - Ferrer, Manuel A1 - Bañares, Miguel A. A1 - Portela, Raquel A1 - Dailey, Lea Ann T1 - Quality-by-design and current good practices for the production of test and reference materials for micro- and nano-plastic research N2 - Understanding the environmental and human health impacts of micro- and nanoplastic pollutants is currently a high priority, stimulating intensive methodological research work in the areas of sampling, sample preparation and detection as well as intensive monitoring and testing. It is challenging to identify and quantify microplastics in complex organic matrices and concepts for nanoplastic detection are still in their infancy. All analytical techniques employed in studying micro- and nanoplastics require suitable reference materials for validation measurements, with requirements as diverse as the analytical tools used, ranging from different polymer types, size distributions and shapes of the material to the concentrations employed in different experimental set ups (ng to g amounts). The aim of this manuscript is to outline current good practices for small-scale laboratory production and characterization of suitable test and reference materials. The focus is placed on top-downfragmentation methods as well as bottom-up precipitation methods. Examples using polyethylene, polypropylene, polystyrene and polyethylene terephthalate with size distribution classes of mainly 10–1000, 1–10 and <1 μm particles will be provided. Experiences and suggestions on how to produce well-characterized micro- and nano-plastics for internal research needs will ensure that studies using the materials have robust and informative outcomes. KW - Mmicroplastics KW - Nanoplastics KW - Reference materials KW - Standard validation method PY - 2025 DO - https://doi.org/10.1016/j.jhazmat.2025.139595 SN - 0304-3894 VL - 497 SP - 1 EP - 20 PB - Elsevier B.V. AN - OPUS4-63958 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fischer, Franziska A1 - Lubjuhn, Dominik A1 - Greiser, Sebastian A1 - Rademann, K. A1 - Emmerling, Franziska T1 - Supply and demand in the ball mill: competitive cocrystal reactions N2 - The stability of different theophylline cocrystals under milling conditions was investigated by competitive cocrystal reactions. To determine the most stable cocrystal form under milling conditions, the active pharmaceutical ingredient theophylline was either ground with two similar coformers (benzoic acid, benzamide, or isonicotinamide), or the existing theophylline cocrystals were ground together with a competitive coformer. All competitive reactions were investigated by in situ powder X-ray diffraction disclosing the formation pathway of the milling processes. On the basis of these milling reactions, a stability order (least to most stable) was derived: tp/bs < tp/ba < tp/ina < bs/ina. KW - Mechanochemistry KW - Cocrystal KW - Milling PY - 2016 DO - https://doi.org/10.1021/acs.cgd.6b00928 SN - 1528-7483 SN - 1528-7505 VL - 16 IS - 10 SP - 5843 EP - 5851 AN - OPUS4-38097 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fischer, Franziska A1 - Greiser, Sebastian A1 - Peifer, Dietmar A1 - Jäger, Christian A1 - Rademann, K. A1 - Emmerling, Franziska T1 - Mechanochemically Induced Conversion of Crystalline Benzamide Polymorphs by Seeding N2 - Benzamide has been known for its polymorphism for almost 200 years.Three polymorphic forms are described. To date,itwas only possible to crystallizeametastable form in amixture together with the thermodynamically most stable form I. Acomplete transformation of form Iinto the metastable form III by mechanochemical treatment has been achieved. Catalytic amounts of nicotinamide seeds were used to activate the conversion by mechanochemical seeding. NMR experiments indicated that the nicotinamide molecules were incorporated statistically in the crystal lattice of benzamide form III during the conversion. The transformation pathway was evaluated using in situ powder X-ray diffraction. KW - Nicotinamide KW - Benzamide KW - In situ reactions KW - Mechanochemistry KW - Polymorphs PY - 2016 DO - https://doi.org/10.1002/anie.201607358 VL - 128 IS - 46 SP - 14493 EP - 14497 PB - WILEY-VCH CY - Weinheim AN - OPUS4-38472 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emmerling, Franziska T1 - May the Force be with you - Mechanochemical syntheses studied in situ N2 - Mechanochemistry is a fast and efficient method applicable for the synthesis of new organic, metal-organic, and inorganic compounds. The direct monitoring of milling reactions is still challenging. The underlying reaction mechanisms remain often unclear. In the last years, have established a tandem in situ approach for investigating mechanochemical reactions using time-resolved in situ XRD coupled with Raman spectroscopy. Here, we present an in situ coupling of synchrotron XRD, Raman spectroscopy, and thermography allowing the observation of mechanochemical reactions in real time. Information on the crystalline, molecular, and temperature state of the materials during grinding could be collected. The chemical composition of the reaction mixture was found to be directly correlated with changes in the temperature profile of the reaction. Furthermore, the presented setup allows the detection of crystalline, amorphous, eutectic as well as liquid intermediates. The resulting deeper kinetic and thermodynamic understanding of milling processes is the key for future optimization of mechanochemical syntheses. T2 - Seminar Universität Montpellier CY - Montpellier, France DA - 24.01.2019 KW - Mechanochemistry KW - In situ PY - 2019 AN - OPUS4-47261 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wiesner, Yosri T1 - Reference material candidates for Microplastic analysis N2 - Microplastic reference material is required for validation and harmonization purposes. This includes the analysis of the pure polymer particles and the validation of the respective measurement methods. In addition, there is the harmonization of different laboratories. On the other hand, sample preparation methods must be validated and harmonized with regard to their recovery and subsequent analysis in the respective matrices. For this purpose, we produce reference material candidates in the form of tablets with different mass fractions and particle numbers of polyethelene terephthalate. In the presentation first measurement results by µ-Raman, µ-FTIR, pyrolysis-GC-MS and TED-GC/MS will be presented. T2 - SETAC Europe 34th Annual Meeting CY - Seville, Spain DA - 05.05.2024 KW - Reference material KW - Microplastics KW - PlasticTrace PY - 2024 AN - OPUS4-60019 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stawski, Tomasz T1 - Solution-driven processing of calcium sulfate: the mechanism of the reversible transformation of gypsum to bassanite in brines N2 - Calcium sulfate hemihydrate (CaSO4ᐧ0.5H2O), also known as bassanite, has been used as a precursor to produce gypsum (dihydrate, CaSO4ᐧ2H2O) for various construction and decorative purposes since prehistoric times. The main route to obtain hemihydrate is a thermal treatment of gypsum at temperatures typically between 150 °C and 200 °C to remove some of the structural water. In this contribution, we introduce (Fig. 1) a more efficient and sustainable method (T < 100 °C) that enables the direct, rapid, and reversibly conversion of gypsum to bassanite using reusable high salinity aqueous solutions (brines with c[NaCl] > 4 M). The optimum conditions for the efficientproduction of bassanite in a short time (< 5 min) involve the use of brines with c(NaCl) > 4 M and maintaining a temperature, T > 80 °C. When the solution containing bassanite crystals is cooled down to around room temperature, eventually gypsum is formed. When the temperature is raised again to T > 80 °C, bassanite is rapidly re-precipitated. This contrasts with the typical behaviour of the bassanite phase in low salt environments. Traditionally, hemihydrate is obtained through a solid state thermal treatment because bassanite is considered to be metastable with respect to gypsum and anhydrite in aqueous solutions, and therefore gypsum-to-bassanite conversion should not occur in water. Its very occurrence actually contradicts numerical thermodynamic predictions regarding solubility of calcium sulfate phases. By following the evolution of crystalline phases with in situ and time-resolved X-ray diffraction/scattering and Raman spectroscopy, we demonstrated that the phase stability in brines at elevated temperatures is inaccurately represented in the thermodynamic databases. Most notably for c(NaCl) > 4 M, and T > 80 °C gypsum becomes readily more soluble than bassanite, which induces the direct precipitation of the latter from gypsum. The fact that these transformations are controlled by the solution provides extensive opportunities for precise manipulation of crystal formation. Our experiments confirmed that bassanite remained the sole crystalline structure for many hours before reverting into gypsum. This property is extremely advantageous for practical processing and efficient crystal extraction in industrial scenarios. T2 - Granada Münster Discussion Meeting GMDM 10 CY - Münster, Germany DA - 29.11.2023 KW - Gypsum KW - Bassanite KW - Calcium sulfate KW - Recycling KW - Scattering PY - 2024 AN - OPUS4-59162 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - May, Anastasia T1 - Pyrazinamide-Pimelic Acid Cocrystals: A Mechanochemical and Thermal Study N2 - Cocrystals represent a promising class of crystalline materials, offering a wide potential for physico-chemical property alteration of chemical compounds, such as their solubility, by cocrystallizing the targeted compound with another solid material. In the present study, we investigated the cocrystal system between the anti-tuberculosis drug pyrazinamide (PZA) and pimelic acid (PA) by thermal characterization and milling conditions of mechanochemical synthesis. Thermal treatment resulted in the formation of a eutectic between the compounds PZA and PA. Furthermore, irreversible separation of the cocrystal occurred upon melting. This finding indicated low stability of the cocrystal and the necessity of mechanochemical synthesis for cocrystal formation. The mechanochemical synthesis parameters were elucidated by investigating the temperature effect while milling and the role of pre-milling the coformer PA using in-situ monitoring techniques. The polymorphism of PA, influenced by temperature and pre-milling, exhibited a substantial impact on the kinetics of cocrystallization. This finding underscores the significance of coformer polymorphism as an additional factor in mechanochemical cocrystallization reactions. T2 - 11th International Conference on Mechanochemistry and Mechanical Alloying CY - Berlin, Germany DA - 14.09.2025 KW - Cocrystal PY - 2025 AN - OPUS4-65353 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Martins, I. A1 - Carta, M. A1 - Haferkamp, Sebastian A1 - Feiler, Torvid A1 - Delogu, F. A1 - Colacino, E. A1 - Emmerling, Franziska T1 - Mechanochemical N‑Chlorination Reaction of Hydantoin: In Situ Real-Time Kinetic Study by Powder X‑ray Diffraction and Raman Spectroscopy N2 - Mechanochemistry has become a valuable tool for the synthesis of new molecules, especially in the field of organic chemistry. In the present work, we investigate the kinetic profile of the chlorination reaction of N-3-ethyl-5,5-dimethylhydantoin (EDMH) activated and driven by ball milling. The reaction has been carried out using 2 mm, 4 mm, 5 mm, 6 mm, and 8 mm ball sizes in a new small custom-made Perspex milling jar. The Crystal structure of the starting material EDMH and the 1-chloro-3-ethyl5,5′-dimethyl hydantoin (CEDMH) chlorination product was solved by single-crystal X-ray diffraction. The reaction was monitored, in situ and in real time, by both powder X-ray diffraction (PXRD) and Raman spectroscopy. Our kinetic data show that the reaction progress to equilibrium is similar at all milling ball sizes. The induction period is very short (between 10 and 40 s) when using 4 mm, 5 mm, 6 mm, and 8 mm balls. For the reaction performed with a 2 mm ball, a significantly longer induction period of 9 min was observed. This could indicate that an initial energy accumulation and higher mixing efficiency are necessary before the reaction starts. Using different kinetic models, we found that the amount of powder affected by critical loading conditions during individual impacts is significantly dependent on the ball size used. An almost linear correlation between the rate of the chemical transformations and the ball volume is observed. KW - Mechanochemistry KW - In situ real-time monitoring KW - N-Chlorination KW - Kinetics KW - Hydantoin KW - Powder X-ray diffraction KW - Raman spectroscopy PY - 2021 DO - https://doi.org/10.1021/acssuschemeng.1c03812 VL - 9 IS - 37 SP - 12591 EP - 12601 AN - OPUS4-53541 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Souza, B. A1 - Chauque, S. A1 - de Oliveira, P. A1 - Emmerling, Franziska A1 - Torresi, R. T1 - Mechanochemical optimization of ZIF-8/Carbon/S8 composites for lithium-sulfur batteries positive electrodes N2 - The application of lithium-sulfur (Li-S) batteries is still limited by their rapid capacity fading. The pulverization of the sulfur positive electrode after the lithiation and the consequence dissolution of long chain polysulfides in organic solvents lead to the shuttle effect. To address these issues, here we report the mechanochemical preparation of ZIF-8 (Zeolitic Imidazole Framework-8)-based composites as sulfur hosts for positive electrodes in Li-S batteries. We studied different methods for the incorporation of conductive carbon. Also, the replacement of Zn2+ metal centers by other bivalent metals (Cu2+, Co2+ and Ni2+), enabled the preparation of other ZIF-8-based materials. The positive electrode ZIF-8/C/S8 showed initial discharges of 772 mA h g−1 while the pristine one, ZIF-8/S8, displayed 502 mA h g−1. The enhanced performance of 54% for ZIF-8/C/S8 indicates that the direct mechanochemical synthesis of ZIF-8 with conductive carbon is beneficial at initials charge/discharge process in comparison to traditional slurry preparation (ZIF-8/S8). Also, the Li2S6 absorption tests shows 87% of discoloration with ZIF-8/C/S8, confirming the better polysulfides absorption. KW - Lithium-sulfur battery KW - Metal organic frameworks KW - ZIF-8 KW - Mechanochemistry PY - 2021 DO - https://doi.org/10.1016/j.jelechem.2021.115459 VL - 896 SP - 115459 PB - Elsevier B.V. AN - OPUS4-53542 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stawski, Tomasz T1 - Seeds of imperfection rule the mesocrystalline disorder in natural anhydrite single crystals N2 - In recent years, we have come to appreciate the astounding intricacy of the formation process of minerals from ions in aqueous solutions. In this context, a number of studies have revealed that nucleation in the calcium sulfate system is non-classical, involving the aggregation and reorganization of nanosized prenucleation particles. In a recent work we have shown that this particle-mediated nucleation pathway is actually imprinted in the resultant single micron-sized CaSO4 crystals. This property of CaSO4 minerals provides us with an unique opportunity to search for evidence of non-classical nucleation pathways in geological environments. In particular, we focused on the quintessential single crystals of anhydrite extracted from the Naica mine in Mexico. We elucidated the growth history from this mineral sample by mapping growth defects at different length scales. Based on these data we argue that the nano-scale misalignment of the structural sub-units observed in the initial calcium sulfate crystal seed propagate through different length-scales both in morphological, as well as strictly crystallographic aspects, eventually causing the formation of large mesostructured single crystals of anhydrite. Hence, the nanoparticle mediated nucleation mechanism introduces a 'seed of imperfection', which leads to a macroscopic single crystal, in which its fragments do not fit together at different length-scales in a self-similar manner. Consequently, anisotropic voids of various sizes are formed with very well-defined walls/edges. But, at the same time the material retains its essential single crystal nature. These findings shed new light on the longstanding concept of crystal structure. T2 - S4SAS Conference 2021 CY - Online meeting DA - 01.09.2021 KW - SAXS KW - Calcium sulfate KW - Anhydrite KW - Mesocrystals PY - 2021 AN - OPUS4-53630 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rautenberg, Max T1 - Fluorine Modified ZIF 8 for Electrochemical Catalysis: Where does the Fluorine go? N2 - Carbonization of fluorinated metal-organic frameworks (MOFs) should yield fluorinated nitrogen- and metal-doped carbons (F-NMCs), which are a combination of NMCs and fluorinated carbons, each promising electrocatalysts on their own. We synthesized two polymorphs of a fluorinated MOF by mechanical ball mill grinding, and carbonized them to yield potential electrocatalyt materials. The catalytical activity towards the oxygen reduction reaction (ORR) was examined, finding good activites. Simulations from a theoretic model helped assesing the stability of proposed catalytic sites and understanding the measured activites towards the ORR catalysis. T2 - Online symposium of the CRC 1349 "fluorine-specific interactions" CY - Online meeting DA - 29.06.2021 KW - PGM-free catalyst KW - Oxygen Reduction Reaction KW - Mechanochemistry KW - MOFs KW - Computational chemistry PY - 2021 AN - OPUS4-53538 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rautenberg, Max T1 - Synthesis and characterization of fluorinated Co-Zn-Zeolitic imidazole frameworks for catalysis of the oxygen reduction reaction N2 - The oxygen reduction reaction (ORR) is a common process in a variety of electrochemical devices, like fuel cells and metal air batteries. The sluggish kinetics of the ORR require an electrocatalyst to pass this bottleneck.[1] Currently, the most used catalytical systems are platinum-based, with several drawbacks, such as the high cost, low availability, and deactivation by CO poisoning.[2] Efforts are made to develop efficient, durable and low cost catalysts to promote the commercialization of fuel cells. Non-precious metal catalysts are promising candidates for efficient ORR catalysis. It has been shown that pyrolyzing metal organic frameworks (MOFs) under inert conditions yields carbon-rich materials, with evenly distributed metal sites, which possess promising electrocatalytic activity.[3] One widely used type of MOF as ORR catalyst precursors is the zeolitic imidazole framework (ZIF) where metal cations are linked through imidazolebased ligands. Herein we report the mechanochemical synthesis, structural analysis and of Co-doped ZIF-8 (Zn), as well as its fluorinated counterpart Co-doped CF3 -ZIF-8 (Zn). The samples showed electrochemical performance comparable to platinum after carbonization for 1h at temperatures ranging between 850 – 1000°C. T2 - 15th International conference on materials chemistry (MC15) CY - Online meeting DA - 12.07.2021 KW - PGM-free catalyst KW - Oxygen Reduction Reaction KW - Mechanochemistry KW - MOFs PY - 2021 AN - OPUS4-53539 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rautenberg, Max T1 - The Effect of Fluorine on Catalysts for the Oxygen Reduction Reaction obtained from Metal Organic Frameworks N2 - The oxygen reduction reaction (ORR) – an important reaction in electrochemical devices, such as fuel cells - is characterized by its sluggish kinetics and therefore requires catalysis. The industry currently relies on platinum as a catalyst, although it is scarce and expensive, hindering the commercial breakthrough of fuel cells in automotive applications. Platinum-free catalysts on basis of nitrogen- and metal doped carbons (NMCs) and fluorinated carbons are promising materials to replace platinum-based catalysts for the ORR. In this work we prepared six metal-organic frameworks (MOFs) by mechanical ball mill grinding and studied their formation by in-situ powder X-ray diffraction. Furthermore, the samples were carbonized under controlled conditions (900°C, 1h, N2-atmosphere) to yield carbon materials, that were employed in ORR-electrocatalysis. The effect of Co-doping and fluorination was systematically studied and outstanding ORR activity was found for the catalyst prepared from the Co-doped fluorinated ZIF-8. T2 - International Symposium on Fluorine-specific interactions CY - Berlin, Germany DA - 27.09.2021 KW - PGM-free catalyst KW - Oxygen Reduction Reaction KW - Mechanochemistry KW - MOFs PY - 2021 AN - OPUS4-53533 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rautenberg, Max T1 - Fluorination and co-doping of ZIF-8 by ball mill grinding for efficient oxygen reduction electrocatalysis N2 - The oxygen reduction reaction (ORR) is a common process in a variety of electrochemical devices, like fuel cells and metal air batteries. The sluggish kinetics of the ORR require an electrocatalyst to pass this bottleneck.[1] Currently, the most used catalytical systems are platinum-based, with several drawbacks, such as the high cost, low availability, and deactivation by CO poisoning.[2] Efforts are made to develop efficient, durable and low cost catalysts to promote the commercialization of fuel cells. Non-precious metal catalysts are promising candidates for efficient ORR catalysis. It has been shown that pyrolyzing metal organic frameworks (MOFs) under inert conditions yields carbon-rich materials, with evenly distributed metal sites, which possess promising electrocatalytic activity.[3] One widely used type of MOF as ORR catalyst precursors is the zeolitic imidazole framework (ZIF) where metal cations are linked through imidazole-based ligands. Their porous nature is partially retained after carbonization, making MOFs very suitable precursor materials. Herein we report the mechanochemical synthesis and structural analysis of Co-doped ZIF-8 (Zn), as well as two polymorphs (dense and prorous) of fluorinated Co-doped CF3-ZIF-8 (Zn). The samples showed electrochemical performance comparable to platinum after carbonization for 1 h at temperatures ranging between 850 – 1000°C. T2 - XXV General Assembly and Congress of the International Union of Crystallography - IUCr 2021 CY - Prague, Czech Republic DA - 14.08.2021 KW - PGM-free catalyst KW - Oxygen Reduction Reaction KW - Mechanochemistry KW - MOFs PY - 2021 AN - OPUS4-53535 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Linberg, Kevin T1 - Tipping the Energy Scales to Control Mechanochemical Polymorphism N2 - Control of ball milling conversions is required before the full potential of mechanochemical processing can be realized. It is well known that many parameters affect the outcome of mechanochemical polymorphism, but the energy of ball milling itself is often overlooked. We show here how this parameter alone can exert a significant influence on the polymorphic outcome of ball mill grinding by allowing the selective isolation of two polymorphic forms in their pure form under the same grinding conditions. Furthermore, we show how apparent mechanochemical equilibria can be deceptive. Our results clearly demonstrate the need for careful design and interpretation of ball milling experiments beyond current thinking. T2 - SALSA make and measure CY - Online meeting DA - 16.09.2021 KW - Mechanochemistry KW - Energy KW - Polymorph KW - Cocrystal PY - 2021 AN - OPUS4-53293 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Breßler, Ingo A1 - Kohlbrecher, J. A1 - Thünemann, Andreas T1 - SASfit: a tool for small-angle scattering data analysis using a library of analytical expressions N2 - SASfit is one of the mature programs for small-angle scattering data analysis and has been available for many years. This article describes the basic data processing and analysis workflow along with recent developments in the SASfit program package (version 0.94.6). They include (i) advanced algorithms for reduction of oversampled data sets, (ii) improved confidence assessment in the optimized model parameters and (iii) a flexible plug-in system for custom user-provided models. A scattering function of a mass fractal model of branched polymers in solution is provided as an example for implementing a plug-in. The new SASfit release is available for major platforms such as Windows, Linux and MacOS. To facilitate usage, it includes comprehensive indexed documentation as well as a web-based wiki for peer collaboration and online videos demonstrating basic usage. The use of SASfit is illustrated by interpretation of the small-angle X-ray scattering curves of monomodal gold nanoparticles (NIST reference material 8011) and bimodal silica nanoparticles (EU reference material ERM-FD-102). KW - Small-angle X-ray scattering KW - Small-angle neutron scattering KW - Curve fitting KW - Nanotechnology KW - Nanoparticles KW - Polymers KW - SAXS PY - 2015 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-343348 DO - https://doi.org/10.1107/S1600576715016544 SN - 0021-8898 SN - 1600-5767 VL - 48 SP - 1587 EP - 1598 PB - Blackwell CY - Oxford AN - OPUS4-34334 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Breßler, Ingo A1 - Pauw, Brian Richard A1 - Thünemann, Andreas T1 - McSAS: software for the retrieval of model parameter distributions from scattering patterns N2 - A user-friendly open-source Monte Carlo regression package (McSAS) is presented, which structures the analysis of small-angle scattering (SAS) using uncorrelated shape-similar particles (or scattering contributions). The underdetermined problem is solvable, provided that sufficient external information is available. Based on this, the user picks a scatterer contribution model (or 'shape') from a comprehensive library and defines variation intervals of its model parameters. A multitude of scattering contribution models are included, including prolate and oblate nanoparticles, core-shell objects, several polymer models, and a model for densely packed spheres. Most importantly, the form-free Monte Carlo nature of McSAS means it is not necessary to provide further restrictions on the mathematical form of the parameter distribution; without prior knowledge, McSAS is able to extract complex multimodal or odd-shaped parameter distributions from SAS data. When provided with data on an absolute scale with reasonable uncertainty estimates, the software outputs model parameter distributions in absolute volume fraction, and provides the modes of the distribution (e.g. mean, variance etc.). In addition to facilitating the evaluation of (series of) SAS curves, McSAS also helps in assessing the significance of the results through the addition of uncertainty estimates to the result. The McSAS software can be integrated as part of an automated reduction and analysis procedure in laboratory instruments or at synchrotron beamlines. KW - Nanotechnology KW - Nanoparticles KW - Small-angle X-ray scattering KW - SAXS PY - 2015 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-334396 DO - https://doi.org/10.1107/S1600576715007347 SN - 0021-8898 SN - 1600-5767 VL - 48 IS - 3 SP - 962 EP - 969 PB - Blackwell CY - Oxford AN - OPUS4-33439 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Karafiludis, Stephanos A1 - Kochovski, Z. A1 - Scoppola, E. A1 - Retzmann, Anika A1 - Hodoroaba, Vasile-Dan A1 - ten Elshof, J. E. A1 - Emmerling, Franziska A1 - Stawski, Tomasz Maciej T1 - Nonclassical Crystallization Pathway of Transition Metal Phosphate Compounds N2 - Here, we elucidate nonclassical multistep crystallization pathways of transition metal phosphates from aqueous solutions. We followed precipitation processes of M-struvites, NH4MPO4·6H2O, and M-phosphate octahydrates, M3(PO4)2·8H2O, where M = Ni, Co, or NixCo1–x, by using in situ scattering and spectroscopy-based techniques, supported by elemental mass spectrometry analyses and advanced electron microscopy. Ni and Co phosphates crystallize via intermediate colloidal amorphous nanophases, which change their complex structures while agglomerating, condensing, and densifying throughout the extended reaction times. We reconstructed the three-dimensional morphology of these precursors by employing cryo-electron tomography (cryo-ET). We found that the complex interplay between metastable amorphous colloids and protocrystalline units determines the reaction pathways. Ultimately, the same crystalline structure, such as struvite, is formed. However, the multistep process stages vary in complexity and can last from a few minutes to several hours depending on the selected transition metal(s), their concentration, and the Ni/Co ratio. KW - Non-classical crystallization theory KW - Transition metals KW - Phosphates KW - Amorphous phases KW - Intermediate phases PY - 2023 DO - https://doi.org/10.1021/acs.chemmater.3c02346 SN - 1520-5002 VL - 35 IS - 24 SP - 10645 EP - 10657 PB - American Chemical Society (ACS) CY - Washington D.C. AN - OPUS4-59135 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stroh, Julia A1 - Emmerling, Franziska ED - Plank, J. ED - Lei, L. T1 - Direct insight into the admixture activity during cement hydration using levitated droplets N2 - Chemical admixtures are widely used to adjust properties of the cementitious mixtures. Different superplasticizers (SP) are typically added to improve the flowability of the fresh cement paste. Their working period is the initial stage of the cement hydration from its beginning until stiffening. Currently, polycarboxylate-based SP (PCE-SP) are the most effective ones. They can act beyond their aimed function causing changes in the hydration course, e. g. retardation effects. The exact mechanisms and influencing factors are still under investigation. However, the occurrence of the retardation effect indicates the involvement of PCE in the hydration reactions. Some observations indicate, that the retardation depends on the type, molecular structure and concentration of PCE, and the presence of other admixtures (stabiliser, ST). These factors influence further the working time of admixture and its amount related efficacy in the flow improvement. We investigate the cement hydration process in situ in levitated droplets. High resolution synchrotron X-ray diffraction allows gathering temporal course of the hydration reactions. The measurement setup is based on an ultrasonic levitator allowing in situ investigation of the temporal changes of the phase composition in the hydrating cementitious system. Further, the hydration can be followed ab initio avoiding the time loss for the sample preparation and filling in the sample holder. The collected data allows to conclude about the mechanisms of the admixture action and their involvement into the ongoing hydration process. T2 - 2nd International Conference on Polycarboxylate Superplasticizers (PCE 2017) CY - München, Germany DA - 28.09.2017 KW - Portland cement KW - Initial hydration KW - Acoustic levitator KW - Admixtures KW - Time resolution PY - 2017 SN - 978-3-9816240-6-9 SP - 185 EP - 193 AN - OPUS4-43167 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chulvi Iborra, Katherine T1 - Pd(II)-LMOF based material for the sensing of molecular hydrogen in gas phase N2 - Current interest in hydrogen gas as an energy source is growing due to its attractive properties such as high chemical energy density and the fact that its combustion produces water as by-product, qualifying this gas as an appealing clean energy source. In particular, the use of molecular hydrogen in automotive applications such as the hydrogen internal combustion engine (HICE) or hydrogen fuel cells is an excellent clean alternative. Despite these promising opportunities, hydrogen gas has a distinct disadvantage as an everyday energy medium, that is, it is highly flammable. Hydrogen processing apparatuses should therefore be constantly monitored so that leaks are immediately detected. The implementation of direct sensing systems for H2(g) is thus a decisive factor for its application and acceptance as a clean energy source. Because the automotive market alone is already a mass market, these sensors do not only have to be reliable, robust and dimensionally small, but operation has to be simple and the device itself cost-effective. In addition, very low detection limits are a must as already escape of small quantities of H2(g) is directly related to public health and safety. Besides electrochemical or semiconductor sensors, optical sensors are especially appealing because the equipment is usually simple and accessible, easily miniaturized and measurements can be performed in situ and in real time. If one cannot rely for instance on metallic palladium as interacting matrix, a major challenge for optochemical hydrogen sensors is to find a suitable material that fulfils all the requirements mentioned above and undergoes a dedicated indication reaction with H2(g). One such alternative can be Metal-Organic Frameworks (MOFs) which constitute a predefined, organized, mesoporous structure built up from metal ions and organic bridging ligands. With a myriad of building blocks being available, MOFs can be equipped with internal H2 reception sites that shall allow for selective and sensitive indication. For instance, if Pd ions are implemented in such a way that they express open metal sites (OMS), these OMS shall possess a strong affinity for hydrogen. If light absorbing and emitting organic ligands are additionally chosen, luminescent MOFs (LMOFs) can result that are perfect candidates for optical sensors, as changes at the analyte reception site can be effectively transduced into a measurable signal. In this contribution, we intended to discuss the development of a new luminescent sensor material for the detection of the highly flammable H2(g). This sensor material is based on an LMOF assembled from Pd(II) and aromatic bridging ligands, the advent of hydrogen at the OMS in the LMOF producing distinct variations in the material’s optical properties. T2 - 24th Congress and General Assembly of the International Union of Crystallography CY - Hyderabad, India DA - 21.08.2017 KW - Optical sensor KW - Hydrogen KW - LMOF PY - 2017 UR - http://www.iucr2017.org/abstract/myaccount/pdf/iucr2017-abstract-0b61b4c101d7bf652ae5b0dffd66e5fd.pdf AN - OPUS4-42362 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wurzler, Nina T1 - Changes in the passive film chemistry on stainless steels during microbiologically influenced corrosion: A combined electrochemistry and XANES study N2 - Metal reducing bacteria (MRB) are capable of utilizing different metals, such as iron, chromium, manganese or uranium as well as many organic compounds, as electron acceptors for their metabolism. Via direct and indirect electron transfer processes MRB are able to convert insoluble passive film species like Fe(III)-oxides to soluble Fe(II)-oxides and hydroxides. This weakening of the passive film not only leads to an acceleration of the general corrosion processes, but also increases the susceptibility of stainless steels to pitting corrosion. Electron transfer mechanisms are not yet fully understood and the role of bacteria in corrosion processes is controversially discussed in the literature. Moreover, recent research indicates that the secretion of electron shuttles like riboflavins by MRB also contributes to the extracellular electron transfer. This project aims at clarifying the chemical and electrochemical interaction mechanisms of MRB with stainless steel surfaces. To investigate the changes in the oxide chemistry on the stainless steel surface in the presence of biomolecules and MRB a new flow cell has been designed and constructed which enables the collection of XANES (X-ray Absorption Near Edge Structure) spectra in fluorescence mode at the Fe K-edge and electrochemical analysis. Availability of oxygen and the pre-exposure of the MRB to Fe(III) during cultivation have been investigated as parameters with significant effect on the corrosion rates. XANES analysis is supplemented by ex-situ X-Ray Photoelectron Spectroscopy (XPS) and Fourier Transform Infrared Reflection Absorption Spectroscopy (FT-IRRAS) to complete the surface characterisation in terms of the oxide chemistry and the composition of organic residues. Complementary electrochemical quartz crystal microbalance (e-QCM) measurements have been performed to quantify the kinetics of bacterial attachment and biofilm formation. Together with the frequency shift, the evolution of the dissipation signal has been analyzed to investigate the changes in viscosity and structure of the biofilm from initial stages up to maturation. Scanning Electron Microscopy (SEM) and Atomic Force Microscopy (AFM) has been used to study the structure and viscoelastic properties of the biofilms after e-QCM experiments. The presentation will summarize our results on the effects of individual surface and environment related parameters on the chemical/electrochemical interaction mechanisms of MRB leading to passive film degradation on stainless steel surfaces and provide useful insights from a fundamental aspect for the development of novel mitigation strategies for microbiologically influenced corrosion. T2 - EUROCORR 2017 & 20thICC CY - Prague, Czech Republic DA - 04.09.2017 KW - Microbiologically influenced corrosion (MIC) KW - XANES KW - Stainless steel KW - Corrosion PY - 2017 AN - OPUS4-43407 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emmerling, Franziska T1 - New insights in formation pathways: in situ investigations of mechanochemical reactions N2 - Mechanochemistry is increasingly used for synthesizing soft matter materials including metal organic compounds and cocrystals.1 The ever-increasing interest in this method is contrasted by a limited mechanistic understanding of the mechanochemical reactivity and selectivity. Time-resolved in situ investigations of milling reactions provide direct insights in the underlying mechanisms.2,3 We recently introduced a setup enabling in situ investigation of mechanochemical reactions using synchrotron XRD combined with Raman spectroscopy. The specific combination allows to study milling processes comprehensively on the level of the molecular and crystalline structure and thus obtaining reliable data for mechanistic studies. In this contribution, I will discuss our recent results investigating the formation of (polymorphic) cocrystals and metal phosphonates.4 First investigations of a mechanochemical synthesis under controlled temperature which allow determining the activation barrier are presented. Furthermore, in situ Raman spectroscopy coupled with thermography revealed a low temperature increase during milling reactions due to the mechanical impact and clear temperature increases as a result of the reaction heat.5 Our results indicate that in situ investigation of milling reactions offer a new approach to tune and optimize mechanochemically synthesized compounds. T2 - International Conference on Mechanochemistry and Mechanical Alloying, INCOME 2017 CY - Kosice, Slovakia DA - 03.09.2017 KW - Mechanochemistry KW - In situ PY - 2017 AN - OPUS4-43564 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kulla, Hannes T1 - In situ investigations of a mechanochemical cocrystal formation by X-ray diffraction for two different milling jar materials N2 - Mechanochemistry has become a valuable method for the synthesis of new materials, especially for pharmaceutical cocrystals. The Advantages of fast reactions in high purity and yield face a lack of understanding the underlying mechanism. Therefore, in situ setups to study mechanochemical reactions have been established. Herein, we present an in situ investigation of the mechanochemical cocrystal formation of pyrazinamide (PZA) with pimelic acid (PM) using synchrotron XRD. Two new polymorphs of PZA:PM (1:1) were synthesized by milling the starting materials in milling jars of different materials. While Form I is only obtained using a steel jar, Form II can be obtained purely in jars made of Perspex. In situ XRD experiments reveal a direct formation of Form II in Perspex and an intermediate formation of Form II in steel jars converting to Form I upon further grinding. Heating experiments and DFT calculations predict that Form II is the thermodynamically more stable polymorph. Therefore, the reaction progress in the steel jar contradicts Ostwald’s rules of stages as the more stable Form II converts into the metastable Form I. Hence, mechanochemistry offers the possibility to synthesize new materials that cannot be obtained using conventional methods. T2 - Adlershofer Forschungsforum 2017 CY - HU-Berlin, Erwin-Schrödinger Zentrum, Germany DA - 10.11.2017 KW - Cocrystal KW - Mechanochemistry KW - Polymorph KW - In situ KW - Milling PY - 2017 AN - OPUS4-42956 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stroh, Julia T1 - Direct insight into the admixture activity during cement hydration using levitated droplets N2 - Chemical admixtures are widely used to adjust properties of the cementitious mixtures. Different superplasticizers (SP) are typically added to improve the flowability of the fresh cement paste. Their working period is the initial stage of the cement hydration from its beginning until stiffening. Currently, polycarboxylate-based SP (PCE-SP) are the most effective ones. They can act beyond their aimed function causing changes in the hydration course, e. g. retardation effects. The exact mechanisms and influencing factors are still under investigation. However, the occurrence of the retardation effect indicates the involvement of PCE in the hydration reactions. Some observations indicate, that the retardation depends on the type, molecular structure and concentration of PCE, and the presence of other admixtures (stabiliser, ST). These factors influence further the working time of admixture and its amount related efficacy in the flow improvement. We investigate the cement hydration process in situ in levitated droplets. High resolution synchrotron X-ray diffraction allows gathering temporal course of the hydration reactions. The measurement setup is based on an ultrasonic levitator allowing in situ investigation of the temporal changes of the phase composition in the hydrating cementitious system. Further, the hydration can be followed ab initio avoiding the time loss for the sample preparation and filling in the sample holder. The collected data allows to conclude about the mechanisms of the admixture action and their involvement into the ongoing hydration process. T2 - 2nd International Conference on Polycarboxylate Superplasticizers (PCE 2017) CY - München, Germany DA - 27.09.2017 KW - Portland cement KW - Initial hydration KW - Acoustic levitator KW - Admixtures KW - Time resolution PY - 2017 AN - OPUS4-43166 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stroh, Julia T1 - In situ cement hydration in levitated droplets N2 - Building materials consist of cement, water and chemical admixtures, which adjust cement paste properties. They can act beyond their aimed functions causing changes in hydration course. The mechanisms are still under investigation. We investigate cement hydration in levitated droplets using an ultrasonic levitator. Hydrate phase formation is followed in situ by synchrotron XRD. The data allows detailed conclusions about the mechanisms of the admixture action in the ongoing hydration reactions. T2 - 7th GACM Colloquium on Computational Mechanics CY - Stuttgart, Germany DA - 11.10.2017 KW - Portland cement KW - Hydration KW - Levitation KW - Admixtures PY - 2017 AN - OPUS4-43165 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tumanov, I. A1 - Tumanov, E. A1 - Michalchuk, Adam T1 - Ball size or ball mass – what matters in organic mechanochemical synthesis? N2 - Ball mass is an important parameter that is known to have an influence on the outcome of a mechanochemical reaction induced by ball-milling. A standard way of modifying the ball mass is to change the size of the ball made of the same material. In this case, however, a change in mass is accompanied by a simulatneous change in the ball size. It is therefore not possible to disentangle the effects of mass and Surface area in these cases. In the present work we report the results of experiments with specially designed and manufactured balls in which (1) milling ball mass is held constant, but their size differs, and (2) the ball mass is altered, with the diameter of the milling ball being held constant. Using the cocrystallisation of theophylline + nicotinamide as a case study it was found that both diameter and ball mass play crucial roles in determining the rate of a mechanochemical reaction. For comparison, we have also used milling balls with the same size (different mass), and others with the same mass (different size) made of different materials, as would be “traditional”. It was found that, despite having the same size, the lightest milling ball (nylon) was the most efficient in initiating the co-crystallisation, presumably due to the sorption of EtOH. Hence, the results of this manuscript also demonstrate how milling ball material can in fact be the most influential parameter, and potentially counterintuitive to classical mechanics. KW - Mechanochemistry KW - XRD PY - 2019 DO - https://doi.org/0.1039/c8ce02109k VL - 21 SP - 2174 EP - 2179 PB - RSC Royal Society of Chemistry AN - OPUS4-47851 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emmerling, Franziska T1 - New insights in cocrystal formations: in situ investigations of mechanochemical syntheses N2 - Mechanochemistry is increasingly used for synthesizing soft matter materials including metal organic compounds and cocrystals. The ever-increasing interest in this method is contrasted by a limited mechanistic understanding of the mechanochemical reactivity and selectivity. Time-resolved in situ investigations of milling reactions provide direct insights in the underlying mechanisms. We introduced a setup enabling in situ investigation of mechanochemical reactions using synchrotron XRD combined with Raman spectroscopy. The specific combination allows to study milling processes comprehensively on the level of the molecular and crystalline structure and thus obtaining reliable data for mechanistic studies. We discuss our recent results investigating the formation of (polymorphic) cocrystals. First investigations of a mechanochemical synthesis under controlled temperature which allow determining the activation barrier are presented.6 Furthermore, X-ray diffraction and in situ Raman spectroscopy coupled with thermography revealed a low temperature increase during milling reactions due to the mechanical impact and clear temperature increases as a result of the reaction heat. Our results indicate that in situ investigation of milling reactions offer a new approach to tune and optimize mechanochemically synthesized compounds. T2 - CSEC Seminar University of Edinburgh CY - Edinburgh, Scotland DA - 16.05.2019 KW - Mechanochemistry KW - Acoustic levitation KW - In situ PY - 2019 AN - OPUS4-48098 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stroh, Julia T1 - In situ full phase analysis of the early cement hydration N2 - Fresh cement paste is a suspension consisting of a hydraulic binder (cement), water, and numerous minor components – admixtures. Addition of admixtures aims at specific modification of properties of the fresh cement paste or hardened cementitious building material. Specific admixtures, so-called superplasticizers (SP), are used to improve the flowability of the fresh cement paste with reduced water content. The latter is the starting material for the high-strength concrete. Thus, SPs are essential for the ambitious construction projects. However, uncontrollable retardation of the setting time in presence of SPs is occasionally observed. Obviously, SPs influence early products of the cement hydration leading to changes in the microstructure development. The hardening is thus delayed, and the quality of the resulting building material suffers. The mechanisms of the admixture action during the hydration process are still intensively investigated [1-7]. A detailed understanding of the admixture effects during the early hydration stage is the key to control and individual adjustment of the cement-based construction materials. We use the unique combination of the wall-free sample holder and the time-resolved X-ray scattering analysis to achieve the full information about the hydrate phases formed under the influence of admixtures. We use ultrasonic levitator to start the cement hydration in levitated cement pellets [8, 9]. The sample levitation allows collection of the unimpaired information about cement hydrate phases. The most beneficial is the avoiding of the contributions of the sample holder material to the data signal. We induce the cement hydration by adding water to unhydrated Portland cement during the data acquisition. The full phase composition of the hydrating cementitious system can be gathered in situ using wide angle X-ray scattering (WAXS). During the hydration of cement both crystalline and amorphous hydrate phases are formed. WAXS data contain the information about crystalline phases behind the Bragg reflections, whereas the amorphous hydrates influence the appearance of the background. Application of the data analysis specific for crystalline or amorphous phases is needed. The data quantification by the Rietveld method allows to conclude about the changes of the phase amounts due to the presence of admixture. The calculation of the pair distribution functions allows analysis of the amorphous hydrates. Based on this information, the SP effects and the extent of their involvement into the ongoing reactions can be concluded. A detailed understanding of the complex cement hydration process is envisioned. T2 - Anakon 2019 CY - Münster, Germany DA - 25.03.2019 KW - Cement KW - Admixtures KW - Pair Distribution Functions KW - X-ray diffraction KW - Total scattering analysis PY - 2019 AN - OPUS4-47664 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Haferkamp, Sebastian A1 - Emmerling, Franziska T1 - In situ investigations of mechanochemical reactions N2 - Mechanochemistry paves the way to simple, fast, and green syntheses. Despite considerable effort, there remains a lack in understanding of the underlying mechanisms. In situ investigations help to understand these mechanisms, which occur during a mechanochemical reaction. Here we present a universal strategy for simultaneous real-time in situ analysis, combining X-ray diffraction, Raman spectroscopy, and thermography. The potential of our approach is shown for different model reactions. T2 - ANAKON 2019 CY - Münster, Germany DA - 25.03.2019 KW - In situ KW - Mechanochemistry KW - Milling PY - 2019 AN - OPUS4-47701 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emmerling, Franziska T1 - New insights in mechanochemical processes using real-time in situ investigations N2 - Use of synchrotron radiation for special sample conditions. Recent work of the group at BESSY II. T2 - DESY Usermeeting Satelite Workshop CY - Hamburg, Germany DA - 22.01.2019 KW - XRD KW - In situ KW - Rietveld KW - Synchrotron PY - 2019 AN - OPUS4-47262 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wahl, S. A1 - El-Refaei, S. M. A1 - Amsalem, P. A1 - de Oliveira Guilherme Buzanich, Ana A1 - Koch, N. A1 - Pinna, N. T1 - Operando diffuse reflectance UV-vis spectroelectrochemistry for investigating oxygen evolution electrocatalysts N2 - The characterization of the active structure of water-splitting catalysts is crucial to evolve to a sustainable energy future based on hydrogen. Such information can only be obtained by operando methods. We present a diffuse reflectance UV-vis (DRUV) spectroelectrochemical study that allows tracking the changes of solid oxygen evolution catalysts under working conditions. The versatility of our approach is demonstrated on two cobalt-containing catalysts, Zn0.35Co0.65O and CoAl2O4. The changes the catalysts undergo during the oxygen evolution reaction can be tracked by probing the electronic structure using UV-vis spectroscopy. These findings are compared to ex situ analyses, which support the assignments of the structures stabilized under different potentials. Thus, structure–activity correlations can be proposed, and deeper insights into the catalytically active structures can be obtained. KW - EXAFS PY - 2020 DO - https://doi.org/10.1039/c9cy02329a VL - 10 IS - 2 SP - 517 EP - 528 PB - Royal Society of Chemistry AN - OPUS4-50468 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heilmann, Maria T1 - Synthesis of Bimetallic Nickel Nanoparticles as Catalysts for the Sabatier Reaction N2 - Nanoparticles (NP) have become important materials for a variety of chemical technologies. The enhance surface-area-to-volume ratio of NPs is very high, making them excellent for use as catalyst, in analytical assays, and for antimicrobial applications. Nickel NPs have exhibited immense potential as important catalyst for the Sabatier reaction, i.e. converting waste to energy via transformation of CO2 into CH4, and could replace the rare earth elements such as Ru, PT, or Rh. In this work we describe the solvothermal synthesis of monometallic and bimetallic nickel nanoparticles. Monodisperse monometallic Ni nanoparticles were synthesized using Oleylamin as solvent and reducing agent. The nanoparticles were investigated using small angle scattering (SAXS), scanning transmission electron microscopy (STEM) and energy dispersive X-ray spectroscopy (EDX), showing that the catalytically active sites are accessible. However, Ni has a high propensity to undergo oxidation, and becoming deactivated by coke formation. Hence, we further explore the preparation of bimetallic NPs, where a second metal is added to stabilize the Ni. Bimetallic Cu-Ni NPs were synthesized by simultaneous solvothermal reduction. These bimetallic NPs exhibit excellent catalytic properties are promising candidates to be used as catalysts for efficient energy storage. T2 - Joint Polish-German Crystallographic Meeting CY - Wroclaw, Poland DA - 24.02.2020 KW - Nanoparticles KW - Synthesis KW - Catalysis PY - 2020 AN - OPUS4-51663 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emmerling, Franziska T1 - May the force be with you - in situ investigation of mechanochemical reactions N2 - The past decade has seen a reawakening of solid-state to chemical synthesis, driven by the search for new, cleaner synthetic methodologies. Mechanochemistry has advanced to a widely applicable technique. T2 - SALSA's "Make and Measure 2019 CY - Berlin, Germany DA - 25.10.2019 KW - Mechanochemistry KW - Metal–organic frameworks PY - 2019 AN - OPUS4-50138 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emmerling, Franziska T1 - Mechanochemistrry - a time resolved perspective on unconventional crystallization N2 - Green chemsistry apporoach for the synthesis of metal organic frameworks. T2 - IFW BAM Workshop CY - Berlin, Germany DA - 25.11.2019 KW - Mechanochemistry KW - XRD KW - Metal-organic-frameworks PY - 2019 AN - OPUS4-50110 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heilmann, Maria T1 - Synthesis of bimetallic nickel nanoparticles for catalysis N2 - We present the synthesis of monodisperse monometallic Ni nanoparticles (NPs) and bimetallic NiCu respectively NiCo NPs. The NPs were investigated using SAXS, STEM, EDX, and XANES, showing that the NPs are size tunable and stable while the surface is not entirely covered. Nickel NPs have exhibited immense potential as important catalyst for the Sabatier reaction, i.e. converting waste to energy via transformation of CO2 into CH4. T2 - 11th Joint BER II and BESSY II User Meeting CY - Berlin, Germany DA - 04.12.2019 KW - Nanoparticles KW - Catalysis KW - Synthesis PY - 2019 AN - OPUS4-50172 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Altmann, Korinna A1 - Braun, U. A1 - Herper, D. A1 - Knefel, M. A1 - Bednarz, M. A1 - Bannick, C.-G. T1 - Smart filters for the analysis of microplastic in beverages filled in plastic bottles N2 - The occurrence of microplastic (MP) in food products, such as beverages in plastic bottles, is of high public concern. Existing analytical methods focus on the determination of particle numbers, requiring elaborate sampling tools, laboratory infrastructure and generally time-consuming imaging detection methods. A comprehensive routine analysis of MP in food products is still not possible. In the present work, we present the development of a smart filter crucible as sampling and detection tool. After filtration and drying of the filtered-off solids, a direct determination of the MP mass content from the crucible sample can be done by thermal extraction desorption gas chromatography mass spectroscopy (TED-GC/MS). The new filter crucible allows a filtration of MP down to particle sizes of 5 µm. We determined MP contents below 0.01 µg/L up to 2 µg/L, depending on beverages bottle type. This may be directly related to the bottle type, especially the quality of the plastic material of the screw cap. Dependent on the plastic material, particle formation increases due to opening and closing operations during the use phase. However, we have also found that some individual determinations of samples were subjected to high errors due to random events. A conclusive quantitative evaluation of the products is therefore not possible at present. KW - Microplastic KW - TED-GC/MS KW - Plastic bottles KW - Bbeverages KW - Filter crucible PY - 2021 DO - https://doi.org/10.1080/19440049.2021.1889042 SN - 1944-0057 VL - 38 IS - 4 SP - 691 EP - 700 PB - Taylor & Francis AN - OPUS4-52323 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Repräsentative Untersuchungsstrategien für ein integratives Systemverständnis von spezifischen Einträgen von Kunststoffen in die Umwelt (RUSEKU) N2 - Der Vortrag wurde im Rahmen der Abschlusskonferenz des Forschungsschwerpunktes "Plastik in der Umwelt" des BMBF gehalten. Er fasst die Ergebnisse des Verbundprojektes RUSEKU zusammen. Es wurde die Herstellung verschiedener Testmaterialien für die Mikroplastik (MP) Analytik beschrieben. Im weiteren geht es um verschiedene Ansätze MP kostengünstig und schnell zu detektieren, z.B. mit Nahinfrarotspektroskopie. Nanoplastik konnte mit der Transmissionselektronenmikroskopie sichtbar gemacht werden. Für die praxisnahe Beprobung von Gewässern wurde die Fraktionierte Filtration entwickelt. Integrale Beprobungen können mit dem Sedimentationskasten erfolgen. Als Beispiele für die Beprobung realer Gewässer wurde das urbane Abwassersystem Kaiserslautern, Getränkewasser und Waschmaschinenwasser gezeigt. T2 - Abschlusskonferenz des Forschungsschwerpunktes "Plastik in der Umwelt" des BMBF CY - Online meeting DA - 20.04.2021 KW - Mikroplastik KW - TED-GC/MS KW - Probennahme KW - RUSEKU PY - 2021 AN - OPUS4-52546 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Mikroplastik an der BAM: TED-GC/MS und Referenzmaterialien N2 - Thema ist die Funktionsweise der TED-GC/MS als Methode für die Mikroplastik-Detektion sowie die Herstellung dazugehöriger Referenzmaterialien an der BAM T2 - 25. Kolloquium Massenspektrometrie von Polymeren CY - Online meeting DA - 17.06.2021 KW - Mikroplastik KW - TED-GC/MS KW - Referenzmaterial PY - 2021 AN - OPUS4-52835 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Results of the Plastic in the environment comparative test N2 - The talk describes the sturcture and the results of the "plastics in the environment" comparative test of 2019. T2 - Symposium "Challenges of microplastic analysis – Bridging state of the art and policy needs” CY - Online meeting DA - 09.09.2021 KW - Microplastic KW - Comparative test KW - ILC PY - 2021 AN - OPUS4-53236 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Linberg, Kevin T1 - Insights into Mechanochemical Reactions using High Pressure XRD and DFT Simulations N2 - The reactivity of organic solids under mechanochemical conditions remains very little understood, though many processes have been found empirically. Importantly, it is not well understood how mechanical treatment induces experimentally observed chemical transformations, and if the elevated pressures arising at the point of impact can play a role in the transformation. To understand this aspect of the mechanochemical reactions, the same compounds need to be explored under high pressure conditions. As a model system, we considered the reaction between the bis(4-chlorophenyl) disulfide and bis(2-nitrophenyl) disulfide. A powder mixture of these two compounds is known to undergo a disulfide exchange reaction under ball milling conditions. Using a combination of X-ray powder diffraction and dispersion-corrected density functional theory calculations, we investigated how this binary solid system behaves at elevated pressures and whether pressure alone can explain its mechanochemical reactivity. T2 - International Scientific Student Conference 2021 CY - Online meeting DA - 12.04.2021 KW - Mechanochemistry KW - High Pressure KW - Density-functional theory PY - 2021 AN - OPUS4-52494 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lakshmipathi, M. A1 - Emmerling, Franziska A1 - Bhattacharya, Biswajit A1 - Ghosh, S. T1 - Structure-mechanical property correlation of a series of 4-(1-Napthylvinyl) pyridine based cocrystals N2 - We obtained three 4-(1-Napthylvinyl) pyridine based cocrystals ( 1–3 ) and studied its structure mechan- ical property correlation which aimed towards various applications for photo switches, mechanical ac- tuators etc. Selection of coformer molecules is important in fine tuning mechanical property outcome of synthesized cocrystals. Amongst three cocrystals, cocrystal 1 is mechanically flexible and its mechani- cal property is attributed to underlying crystal packing features which is in line with existing elastically bendable crystals while other two cocrystals ( 2, 3 ) are brittle in nature. Hirshfeld analysis was carried out to illustrate structure-property correlation particularly in terms of number as well as types of non- covalent interactions in the lattice and further to corroborate the space of the molecules in the lattice. KW - Cocrystals KW - Mechanical properties KW - Halogen bond interaction KW - Structure-mechanical property correlation PY - 2022 DO - https://doi.org/10.1016/j.molstruc.2022.133670 SN - 0022-2860 VL - 1268 SP - 1 EP - 16 PB - Elsevier CY - Amsterdam AN - OPUS4-55547 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waniek, Tassilo T1 - The practical implementation of MP reference material production according to ISO standards N2 - Micro- and nanoplastic particles became a topic of public concern all over the world e.g. in water, soil, sludge and air. For a profound risk assessment, it is necessary to identify the origins, hotspots, or transport between different media. Therefore, a representative repeatable analysis is required and reference materials (RM) to proof and compare methods. The basis of MNP investigations is a harmonized analysis which includes sampling, sample preparation and detection. In recent years, spectroscopic methods like µRaman and µFTIR for the determination of particle numbers or thermoanalytical methods like Pyrolysis gas chromatography/mass spectrometry (py-GC/MS) and Thermo extraction/ desorption gas chromatography / mass spectrometry (TED-GC/MS) for mass determination have proven to be particularly suitable. The technical committees (TC) of ISO TC 61 “plastics” and TC 147 “water quality" are working on harmonisation processes on international level. For all standardization approaches, it is necessary that the detection methods and analysis processes can be validated. Therefore, BAM develops reference material for microplastic (MP) analysis for several years with focus on the most common polymers PE, PP, PS, PET and PA. MP particles with a close to reality fragment shape are obtained by cryomilling and sieving. For sample preparation purposes with mass detection methods MP particles are pressed into pills with a water-soluble matrix. Thereby losses due to sample preparation e.g. filtration are included in the verification of an analysis. To ensure a constant quality throughout all MP RM batches the homogeneity and stability is controlled according to ISO Guide 35. Next to TED-GC/MS measurements particle size distribution, infrared spectroscopy and differential scanning calorimetry spectra are taken as accompanying parameters. This presentation aims to introduce into the MP RM production process with ensured quality and special focus on pointing out customized setups for particle comminution, separation, and characterization for standardization. T2 - ASTM Syposioum on Microplastic Analytical and Reference Standards - Opportunities to Advance Microplastic Science CY - Seattle, WA, USA DA - 30.06.2022 KW - Microplastic KW - Reference material KW - Cryo milling KW - Polymer PY - 2022 AN - OPUS4-55891 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emmerling, Franziska T1 - Cocrystal polymorphs & Mechanochemistry - Mechanism & Kinetics N2 - Mechanochemistry is an effective, environmentally benign, and facile method for the synthesis of new crystal forms. Different milling parameters are known to affect the mechanisms and rates of product formation: milling frequency, milling time, filling degree of the milling jar, ball diameter and vessel size, degree of milling ball filling, and material of jars. The increasing interest in mechanochemistry is contrasted by a limited mechanistic understanding of mechanochemical reactivity and selectivity. Control over ball milling transformations is needed before the transformative potential of mechanochemical processing can be realized. Different analytical methods and their combinations have been developed for the time-resolved in situ monitoring of mechanochemical transformations, including powder X-ray diffraction, X-ray absorption spectroscopy, NMR, Raman spectroscopy, and thermography. Here we will discuss our recent results investigating the formation of polymorphic cocrystals thereby elucidating the influence of milling parameters (solvent, temperature, time) and reaction sequences on the formation mechanism and kinetics. For the mechanochemical chlorination reaction of hydantoin normalizing the kinetic profiles to the volume of the milling ball showed clearly that milling reaction kinetics are conserved. Here physical kinetics dominate reaction rates in a ball-milling transformation. Attempting to interpret such kinetics in purely chemical terms risk misinterpreting the results. Our results indicate that time-resolved in situ investigations of milling reactions offer a new approach to tune and optimize mechanochemical processes. T2 - 33th European Crrystallography Meeting CY - Versailles, France DA - 23.08.2022 KW - Mechanochemistry KW - Cocrystals KW - Kinetics KW - Polymorphs PY - 2022 AN - OPUS4-55586 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Braun, U. T1 - Detection of plastics in soil N2 - Soil acts as a final sink for pollutants. Microplastics from different sources such as plastic mulching, littering, compost, sewage sludge, sedimentary deposition, and tyre abrasion are expected to be found in soil. However, representative and comprehensive information is missing on the sources, transport, and fate. Therefore, a reliable analysis method for microplastics in soils needs to be developed. The presented work describes the development of a procedure for microplastics analysis in soils. A representative sampling based on the on-site conditions and a sample preparation method was established and comprised of a drying step, the separation of microplastic particles > 1 mm, and a density separation for particles < 1 mm. The detection of the large microplastic particles (> 1 mm) was conducted with Attenuated Total Reflection - Fourier Transform infrared Spectroscopy (ATR-FTIR) , while Thermal Extraction Desorption - Gas Chromatography / Mass Spectrometry (TED-GC/MS) was applied for particles < 1 mm, gaining information on the type of polymer and mass fraction. Based on the established method, 14 environmental soil samples ? with different exposure of microplastics from agriculture, industrial sites, roads, and floods were investigated. Due to the arbitrary microplastic particle distribution among the samples for large microplastics, it was reasoned that the found particles were unrepresentative. In contrast, microplastic particles < 1 mm were discovered in a high mass in soil samples exposed to plastic mulching or fertilization with sewage sludge or compost (0 – 115 mg/kg). On average, microplastic contents detected in soil samples taken from a construction site and an inner-city lake were higher (13 – 238 mg/kg). As expected, microplastic content in soil sampled in proximity to roads was more pronounced in the upper soil layers. In contrast, very remote sampling sites, expectably uncontaminated, did not lead to the detection of microplastic regarding to thermoanalytical detection method. In a proof of concept experiment several in vivo and in vitro ecotoxicological tests were applied to evaluate the effect of microplastics (tyre abrasion, polystyrene containing hexabromocyclododecane) in natural soils. In summary, while no effects of the examined probes could be detected on higher levels of biological organization after exposures to earthworm E. andrei, significant changes in several oxidative stress related biomarkers were observed. T2 - SETAC Europe 2022 CY - Kopenhagen, Denmark DA - 15.05.2022 KW - Microplastic KW - TED-GC/MS KW - Soil PY - 2022 AN - OPUS4-55872 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emmerling, Franziska T1 - Cocrystal polymorphs & Mechanochemistry - Mechanism & Kinetics N2 - Mechanochemistry is an effective, environmentally benign, and facile method for the synthesis of new crystal forms. Different milling parameters are known to affect the mechanisms and rates of product formation: milling frequency, milling time, filling degree of the milling jar, ball diameter and vessel size, degree of milling ball filling, and material of jars. The increasing interest in mechanochemistry is contrasted by a limited mechanistic understanding of mechanochemical reactivity and selectivity. Control over ball milling transformations is needed before the transformative potential of mechanochemical processing can be realized. Different analytical methods and their combinations have been developed for the time-resolved in situ monitoring of mechanochemical transformations, including powder X-ray diffraction, X-ray absorption spectroscopy, NMR, Raman spectroscopy, and thermography. Here we will discuss our recent results investigating the formation of polymorphic cocrystals thereby elucidating the influence of milling parameters (solvent, temperature, time) and reaction sequences on the formation mechanism and kinetics. For the mechanochemical chlorination reaction of hydantoin normalizing the kinetic profiles to the volume of the milling ball showed clearly that milling reaction kinetics are conserved. Here physical kinetics dominate reaction rates in a ball-milling transformation. Attempting to interpret such kinetics in purely chemical terms risk misinterpreting the results. Our results indicate that time-resolved in situ investigations of milling reactions offer a new approach to tune and optimize mechanochemical processes. T2 - 3rd CEFMC meeting CY - Kashmir, India DA - 31.08.2022 KW - Mechanochemistry KW - Crystal Engeneering PY - 2022 AN - OPUS4-55641 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Harmonisation efforts of the CUSP projects N2 - The talk is about harmonisation approaches within CUSP. First the five H2020 projects for research on risk assessment regarding microplastics topic were presented. Secondly, harmonisation process were discussed. T2 - VAMAS SC 47 Meeting CY - Turin, Italy DA - 19.10.2022 KW - Microplastics KW - Harmonisation KW - Nanoplastics KW - H2020 KW - Risk assessment PY - 2022 AN - OPUS4-56077 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Braun, U. T1 - Analysis of Microplastics in Soil: Harmonisation and Standardisation - a first approach N2 - The talk is about microplastics in soil. Some results were presented with mainly state of the art according to microplastics in standardization. T2 - International Conference Microplastics in Soils CY - Berlin, Germany DA - 19.10.2022 KW - Microplastics KW - Microplastics standardisation KW - Microplastics in soil PY - 2022 AN - OPUS4-56078 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fischer, Franziska A1 - Heidrich, Adrian A1 - Greiser, Sebastian A1 - Benemann, Sigrid A1 - Rademann, K. A1 - Emmerling, Franziska T1 - Polymorphism of mechanochemically synthesized cocrystals: a case study N2 - The liquid-assisted grinding cocrystallisation of theophylline with benzamide leading to polymorphic compounds was investigated. A solvent screening with seventeen different solvents was performed. The dipole moment of the solvent used in the synthesis determines the structure of the polymorphic product. A detailed investigation leads to the determination of the kinetically and thermodynamically favored product. In situ observations of the formation pathway during the grinding process of both polymorphs show that the thermodynamically favored cocrystal is formed in a two-step mechanism with the kinetic cocrystal as intermediate. KW - cocrystal KW - mechanochemistry KW - theophylline KW - benzamide KW - milling KW - polymorphism PY - 2016 DO - https://doi.org/10.1021/acs.cgd.5b01776 SN - 1528-7483 SN - 1528-7505 VL - 16 IS - 3 SP - 1701 EP - 1707 AN - OPUS4-35618 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fischer, Franziska T1 - Survival of the fittest - Competetive cocrystal reactions in the ball mill N2 - Mechanochemistry is increasingly used for synthesizing various materials including cocrystals and metal organic compounds. Although this synthesis approach offers a fast and pure synthesis in high yields there is a lack in understanding the mechanisms of milling reactions. The driving forces triggering the formation of cocrystals under milling conditions were investigated using a set of multi-component competitive milling reactions. In these reactions, different active pharmaceutical ingredients were ground together with a further compound acting as coformer. The study was based on new cocrystals including the coformer anthranilic acid. The results of the competitive milling reactions indicate that the formation of cocrystals driven by intermolecular recognition are influenced and inhibited by kinetic aspects including the formation of intermediates and the stability of the reactants. T2 - Berliner Chemie Symposium CY - Berlin, Germany DA - 12.04.2016 KW - milling KW - cocrystal KW - mechanochemistry PY - 2016 AN - OPUS4-35862 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emmerling, Franziska T1 - In situ analysis of mechanochemical reactions using combined X-ray diffraction and Raman spectroscopy N2 - Mechanochemistry is increasingly used for synthesizing various materials including metal organic compounds and cocrystals. Although this synthesis approach offers a fast and pure synthesis in high yields, there is a lack in understanding the mechanisms of milling reactions. The necessary data can only be obtained in in situ experiments, which were only recently established for milling reactions. Herein, we present a novel setup enabling a combined in situ investigation of mechanochemical reactions using synchrotron XRD and Raman spectroscopy. The specific combination allows to study milling processes comprehensively on the level of the molecular and crystalline structure and thus obtaining reliable data for mechanistic studies. Besides well-known MOFs like ZIF-8, the formation process of new metal phosphonates and model cocrystals could be studied in detail. The syntheses pathway of the different compounds could be revealed. The results prove that the presented method combination is applicable for a wide range of materials and will provide the necessary understanding to tune and optimize mechanochemically synthesized compounds. T2 - 3oth Meeting of the European Crystallographic Association CY - Basel, Switzerland DA - 28.08.2016 KW - Mechanochemistry KW - In situ PY - 2016 AN - OPUS4-38363 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nguyen, Thi Yen T1 - Direct evidence of polyamorphism in paracetamol N2 - While polymorphism is a common phenomenon in the crystallization processes of organic compounds, polyamorphism has gained importance only recently. Using sophisticated sample environments and applying in situ scattering methods and vibrational spectroscopy, the complete crystallization process of organic compounds from solution can be traced and characterized. Diffuse scattering from amorphous intermediates can be investigated by analyzing the atomic pair Distribution function (PDF) to gain further insights into molecular pre-orientation. The crystallization behavior of Paracetamol was studied exemplarily under defined, surface-free conditions. Based on the choice of the solvent, the formation of different polymorphs is promoted. The thermodynamically stable form I and the metastable orthorhombic form II could be isolated in pure form directly from solution. For both polymorphs, the crystallization from solution proceeds via a distinct amorphous precursor phase. PDF analyses of these different amorphous states indicate a specific pre-orientation of the analyte molecules introduced by the solvent. The resulting crystalline polymorph is already imprinted in these proto-crystalline precursors. Direct experimental evidence for the polyamorphism of paracetamol is provided. T2 - Annual CM1402 crystallize COST meeting CY - Coimbra, Portugal DA - 06.04.2016 KW - Paracetamol KW - Crystallization KW - In situ analysis KW - Active pharmaceutical ingredient (API) PY - 2016 AN - OPUS4-35873 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kabelitz, Anke T1 - Time-resolved WAXS studies on the formation and dissolution of polynuclear aluminium sulfates N2 - Polynuclear aluminium species (Al13) find application in different areas like water purification, contaminant transport, and as pilling clays with high specific surface areas, due to their strong binding ability to aggregates and high positive charge. In the present contribution, we report on the in situ investigation of the Al13 sulfate synthesis and dissolution by synchrotron wide-angle X-ray scattering (WAXS). Al13 sulfates were crystallized by precipitating hydrolyzed aluminum solutions by the addition of sodium sulfate. Dissolution of the formed Al13 species was carried out by adding hydrochloric acid. The measurements were performed using a custom-made acoustic levitator as sample holder. The study provides information about the intermediates during the crystallization and dissolution processes. From the data, a mechanism was derived indicating the influence of the crystallization process. T2 - MS&T 2016: 3rd International Workshop of In-situ Studies with Photons, Neutrons and Electrons Scattering CY - Salt Lake City, USA DA - 24.10.2016 KW - WAXS KW - Aluminium sulfate KW - Time-resolved PY - 2016 AN - OPUS4-38173 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kabelitz, Anke T1 - Direkt in-situ analysis of milling reactions: a look in the blackbox N2 - Mechanochemistry is increasingly used for synthesizing various materials. Although this synthesis approach offers a fast and pure synthesis in high yields, there is a lack in understanding the mechanisms of milling reactions. The necessary data can only be obtained by in situ experiments, which were only recently established for milling reactions. Herein, we present a novel setup combining in situ synchrotron XRD and Raman spectroscopy. This combination allows to study milling processes comprehensively on the level of the molecular and crystalline structure and thus obtaining reliable data for mechanistic studies. The formation process of MOFs, metal phosphonates and model cocrystals could be studied in detail. The results prove that the presented method combination is applicable for a wide range of materials and will provide the necessary understanding to tune and optimize mechanochemically synthesized compounds. T2 - MS&T 2016: Mechanochemical Synthesis and Reactions in Materials Science CY - Salt Lake City, USA DA - 24.10.2016 KW - Mechanochemistry KW - In situ KW - Mechanistic studies PY - 2016 AN - OPUS4-38174 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kabelitz, Anke T1 - Time-resolved studies on the formation of maghemite nanoparticles combining fast-XANES and SAXS N2 - Iron oxide nanoparticles find application in different areas like sensing, magnetic storage media, and biomedicine, due to their magnetic properties and environment-friendliness. In the present contribution, we report on the in situ investigation of an iron oxide nanoparticle synthesis by coupled X-ray absorption near-edge structure (XANES) and small-angle X-ray scattering (SAXS). The combination provides simultaneously information about the size of particles (SAXS) and on the oxidation state and the local structure of the iron atoms (XANES). The co-precipitation synthesis was exemplary studied, using a stabilization agent to decelerate the fast precipitation of the iron oxides. This allows to detect intermediates in situ. The measurements were performed using a custom-made acoustic levitator as sample holder. From the data, a mechanism was derived indicating different phases of particle Formation and oxidation state changes. T2 - The European Materials Research Society-Spring Meeting 2016 CY - Lille, France DA - 01.05.2016 KW - Iron oxide nanoparticles KW - SAXS KW - XANES KW - Time-resolved PY - 2016 AN - OPUS4-36351 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kulla, Hannes T1 - In situ investigation of mechanochemical reactions with PXRD and Raman spectroscopy - cocrystals of pyrazinamide with dicarboxylic acids N2 - - Cocrystal formation of pyrazinamide with dicarboxylic acids proceeds either directly or via a crystalline intermediate. - Two new crystal structures were discovered by in situ investigations. T2 - ICS 2016 CY - Granada, Spain DA - 30.05.2016 KW - In situ KW - Mechanochemie KW - XRD KW - Cocrystal PY - 2016 AN - OPUS4-36620 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fischer, Franziska T1 - Polymorphism of mechanochemically synthesized Cocrystals: an in situ study N2 - In situ investigations using PXRD coupled with Raman spectroscopy permit the evaluation of the formation pathways of milling reactions. The liquid-assisted grinding cocrystallisation of theophylline with benzamide leading to polymorphic compounds was investigated. The dipole moment of the solvent used in the synthesis determines the structure of the polymorphic product. A detailed investigation allows determining the kinetically and thermodynamically favored product. In situ observations of the formation pathway during the grinding process of both polymorphs show that the thermodynamically favored cocrystal is formed in a two-step mechanism with the kinetic cocrystal as intermediate. The evaluation of the mechanochemical formation pathways reveals the importance of in situ investigations for an in depth understanding of mechanochemical synthesis mechanisms. Our study demonstrates that the choice of the solvent in the LAG synthesis is decisive for the controlled formation of a desired polymorphic final product. T2 - CGOM/ BACG 47th Annual British Association of Crystal Growth Conference CY - Leeds, UK DA - 28.06.2016 KW - Cocrystal KW - Mechanochemistry KW - Milling PY - 2016 AN - OPUS4-36764 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Emmerling, Franziska A1 - Tumanov, N. A1 - Tumanova, N. A1 - Fischer, Franziska A1 - Morelle, F. A1 - Ban, V. A1 - Robeyns, K. A1 - Filinchuk, Y. A1 - Wouters, J. A1 - Leyssens, T. T1 - Exploring polymorphism and stoichiometric diversity in naproxen/proline cocrystals N2 - We present naproxen/proline cocrystals discovered when combining enantiopure and racemic naproxen and proline. Using liquid-assisted grinding as the main method to explore the variety of crystal forms in this system, we found 17 cocrystals, of which the structures of only four of them were previously known. The naproxen/proline system exhibited multiple polymorphs of 1 : 1 stoichiometry as well as more rare cocrystals with 1 : 2 and 2 : 3 stoichiometries, two cocrystal hydrates and one cocrystal solvate. In situ ballmilling, used to monitor liquid-assisted grinding reactions, revealed that the solvent dictates the reaction intermediates even if the final reaction product stays the same. Synchrotron X-ray diffraction data collected in situ upon heating allowed us to monitor directly the phase changes upon heating and gave access to pure diffraction patterns of several cocrystals, thus enabling their structure determination from powder X-ray diffraction data; this method also confirmed the formation of a conglomerate in the RS-naproxen/DL-proline system. Proline in cocrystals kept its ability to form charge-assisted head-to-tail N-H⋯O hydrogen bonds, typical of pure crystalline amino acids, thus increasing the percentage of strong chargeassisted interactions in the structure and consequently providing some of the cocrystals with higher melting points as compared to pure naproxen. The majority of drugs are chiral, and hence, these data are of importance to the pharmaceutical industry as they provide insight into the challenges of chiral cocrystallization. KW - In situ KW - Mechanochemistry KW - XRD PY - 2018 UR - https://pubs.rsc.org/en/Content/ArticleLanding/CE/2018/C8CE01338A#!divAbstract DO - https://doi.org/10.1039/c8ce01338a SN - 1466-8033 VL - 20 IS - 45 SP - 7308 EP - 7321 PB - Royal Society of Chemistry CY - London AN - OPUS4-46913 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chapartegui, Ander T1 - MOFs as optical sensor elements against endocrine disrupting phthalates N2 - The development of optical sensing technologies for Endocrine Disrupting Chemicals (EDCs) was urgently needed to facilitate currently unmet demands on comprehensive monitoring of These substances, thus ensuring consumer safety. T2 - SALSA CY - Berlin, Germany DA - 01.05.2018 KW - MOF KW - Short chained phthalates PY - 2018 AN - OPUS4-46889 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Breitfeld, Steffen T1 - BaF-Coordination polymers: Mechanochemical syntheses of new coordination polymers with a direct Ba-F bond N2 - Metal organic frameworks (MOFs) and coordination polymers (CPs) Play an important role in different fields of applications like e.g. catalysis, separations, gas storages, sensors or optoelectronics. Moreover, particularly fluorinated metal-organic frameworks (FMOFs) are in the focus of interest during the last years. Due to the strong electronegativity of fluorine the FMOFs show beside an enhanced thermal stability excellent optical and electrical properties compared to non-fluorinated frameworks. In most cases fluorine is implemented using perfluorinated organic linkers at the synthesis, usually performed by solvothermal synthesis. However, only few examples are known so far where fluorine is coordinated directly to the metal cation. Recently we reported about successful mechanochemical syntheses and characterization of fluorine-containing coordination polymers of alkaline earth metals by milling M(OH)2 (M: Ca, Sr, Ba) with fluorinated benzene dicarboxylic acids. In the present study, it was shown that it is possible to connect fluorine directly to Barium using a mechanochemical synthesis route. A new phase pure barium coordination polymer, BaF-benzene-dicarboxylate (BaF(p-BDC)0.5), was synthesized by milling starting either from barium hydroxide or from barium acetate as sources for barium cations. In both cases the second reactant was 1,4-benzenedicarboxylic acid (H2(p-BDC)). Ammonium fluoride was used as fluorinating agent directly at milling. Although single crystals are not accessible so far and the structure was not solved yet, both the 19F MAS NMR spectrum and the FT IR spectrum give strong evidence that fluorine as well as 1,4-benzenedicarboxylate are connected to barium. This is the first mechanochemical synthesis of coordination polymers where fluorine is directly coordinated to the metal cation. The new compound BaF(p-BDC)0.5 was characterized by X-ray powder diffraction, FT IR- and 19F, 1H-13C CP MAS NMR spectroscopies, DTA-TG and elemental analysis. T2 - Konferenz CY - Oberjoch, Germany DA - 22.07.20108 KW - Mechanochemical syntheses KW - Coordination polymers KW - Direct fluorine-metal bond KW - Alkaline earth metal PY - 2018 AN - OPUS4-46897 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chapartegui, Ander T1 - Metal-Organic Frameworks as turn on fluorescent optical sensors against endocrine disrupting phthalate plasticizers N2 - The development of quick and simple optical sensing technologies for Endocrine Disrupting Chemicals (EDCs) is needed to facilitate monitoring of these substances to ensure consumer safety. Optical sensing was achieved against phthalates acting as EDC that have host guest interaction with an intercalated Metal-organic framework (MOF), resulting in a fluorescence emission upon excitation. The fluorescent turn-on signal was generated by using a fluorophore with a structural component that has little fluorescence unless excimers are formed. Strategies to engineer functional MOF structures suitable for sensing EDC phthalates were developed, and the characterization of the MOFs with and without present phthalates was done by single crystal XRD, PXRD, RAMAN and Thermogravimetry. Extensive photo-physical characterization of host-guest complexes of different phthalates and the MOF as well as the resulting exciplex fluorescence was performed. Photo physical characterization revealed an analyte specific fluorescence fingerprint that allows discerning even minute changes in chemical structures of the analyte and therefore paving the way for sensing tools in real world analytical applications. The presented capability of MOFs to sense EDCs is envisioned to complement established methods from analytical chemistry such as mass spectrometry based methods which can’t be used on site and are often associated with infrastructural capacity constraints T2 - EURoptrode CY - Naples, Italy DA - 25.03.2018 KW - MOF KW - Short chained Phthalates PY - 2018 AN - OPUS4-46890 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emmerling, Franziska T1 - New insights in mechanochemical processes using real-time in situ investigations N2 - Mechanochemistry is increasingly used for synthesizing various materials including metal organic compounds and cocrystals. Although this synthesis approach offers a fast and pure synthesis in high yields, there is a lack in understanding the mechanisms of milling reactions. The necessary data can only be obtained in in situ experiments, which were only recently established for milling reactions. Herein, we present a novel setup enabling a combined in situ investigation of mechanochemical reactions using synchrotron XRD and Raman spectroscopy. T2 - ECM31 CY - Oviedo, Spain DA - 18.08.2018 KW - Mechanochemistry KW - In situ PY - 2018 AN - OPUS4-46990 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Breitfeld, Steffen T1 - High energy ball milling of a new representative of coordination polymers without organofluorine linkers N2 - Metal organic frameworks and coordination polymers play an important role in different fields of applications. Moreover, particularly fluorinated metal-organic frameworks (FMOFs) are in the focus of interest during the last years. In most cases, fluorine is implemented using perfluorinated organic linkers at the synthesis, usually performed by solvothermal synthesis. However, only few examples are known so far where fluorine is coordinated directly to the metal cation. Recently, we reported about mechanochemical syntheses and characterization of fluorine-containing coordination polymers of alkaline earth metals by milling M(OH) (M: Ca, Sr, Ba) with fluorinated benzene dicarboxylic acids 2 and we reported about mechanochemical syntheses of alkaline earth metal fluorides with ammonium fluoride. Now we are reporting about a combination of both synthesis routes. That is the first mechanochemical synthesis of coordination polymers where fluorine is coordinated directly to the metal cation. T2 - Konferenz CY - Berlin, Germany DA - 30.11.2017 KW - Metal organic frameworks KW - Coordination polymer KW - Mechanochemical syntheses KW - Direct fluorine-metal bond KW - Alkaline earth metal PY - 2017 AN - OPUS4-46898 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heilmann, Maria T1 - Real Time In Situ Study of Simvastatin Crystallization on Levitated Droplets N2 - In this contribution we describe an in-situ study of the crystallization of simvastatin in three solvents. The studies were carried out by solvent evaporation at the µSpot beamline using acoustically levitated solution droplets in combination with simultaneous X-ray diffraction, Raman spectroscopy, and imaging analysis. T2 - 10th Joint BER II and BESSY II User Meeting CY - Berlin, Germany DA - 05.12.2018 KW - Crystallization KW - Simvastatin KW - In-Situ Characterization PY - 2018 AN - OPUS4-46965 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Welche Rolle spielen Textilien als Mikroplastik-Quelle im Abwasser? Was kann man dagegen tun? N2 - Diskutiert wird die Frage, ob Textilien gewaschen in der Waschmaschine ein Eintragspfad von Mikroplastik in die Umwelt sind. Nachgewiesen wird dies experimentell über Messungen zur Massenbestimmung mit der TED-GC/MS. T2 - DWA-Seminar: Mikroplastik in der (Siedlungs-)Wasserwirtschaft – Einordnung und Handlungsempfehlungen für die Praxis CY - Online meeting DA - 29.11.2023 KW - Mikroplastik KW - TED-GC/MS KW - Waschmaschine KW - Polymer 3R PY - 2023 AN - OPUS4-59279 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Kazlagić, Anera T1 - Provenancing of cement by the means of isotope techniques N2 - Concrete is the most important human-made material because it serves as the basis of our built environment. Since the properties of concretes are dominated by their key compound, cement, devising a way to determine the cement’s origin, known as provenancing, is of great importance for answering different provenance-related questions. These questions range from liability issues when damage occurs to concrete-made structures, to forensic investigations where cement particles are found at crime scenes. This thesis showcases the use of isotope techniques to answer these provenance-related questions. Conventional 87Sr/86Sr and 143Nd/144Nd isotope and elemental ratios consisting of Ca, Sr, K, Mn, Mg, and Ti are used as fingerprints for ordinary Portland cement (OPC) provenancing. The first part of this thesis describes research previously conducted in fingerprinting cementitious materials, providing an overview of provenance studies of cement and the main approaches commonly used. In several studies, the origin of clinker for certain locations was determined via different approaches. However, clinker is an intermediate product, which is available only at the production site and therefore, the practical relevance is rather limited. Furthermore, the use of Sr and Nd isotope systems, together with elemental fingerprints are presented as state of the art in the field. Therein, the principal approach for the overall study is sketched. For the second part of the study, a sample preparation technique for Sr isotopes in Portland cement was developed. The aim was to find the most appropriate sample preparation procedure for cement provenancing and selection was realised by comparing the 87Sr/86Sr isotope ratios of differently treated OPCs with those of the corresponding clinkers. Based on these findings, the third part of the study focused on the measurements of Sr and Nd isotope ratios, together with elemental ratios, to establish a reliable technique for OPC provenancing. The outcomes of this final stage are then used to establish a procedure for fingerprinting cements. This becomes possible with the use of Sr and Nd isotope ratios and geochemical profiles. To perform isotope ratio measurements and obtain reliable data, it was necessary to establish a quality control procedure. Thus, an interlaboratory comparison (ILC) was organised to characterise 87Sr/86Sr isotope ratios in geological and industrial reference materials by applying the conventional method for 87Sr/86Sr isotope ratios. As reference material, four cements (VDZ 100a, VDZ 200a, VDZ 300a, IAG OPC-1), one limestone (IAG/CGL ML-3) and one slate (IAG OU-6) were selected, thus covering a wide range of Sr isotope signatures. KW - Isotope ratio KW - Strontium KW - Neodymium KW - Ordinary Portland cement PY - 2023 SP - 1 EP - 148 CY - Berlin AN - OPUS4-59172 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emmerling, Franziska T1 - Understanding mechanochemical reactions: Real-time insights and collaborative research N2 - Mechanochemistry emerges as a potent, environmentally friendly, and straightforward approach for crafting novel multicomponent crystal systems. Various milling parameters, including milling frequency, time, filling degree of the milling jar, ball diameter, vessel size, degree of milling ball filling, and material of jars, are recognized influencers on the mechanisms and rates of product formation. Despite the growing interest in mechanochemistry, there exists a gap in understanding the mechanistic aspects of mechanochemical reactivity and selectivity. To address this, diverse analytical methods and their combinations, such as powder X-ray diffraction, X-ray absorption spectroscopy, NMR, Raman spectroscopy, and thermography, have been developed for real-time, in situ monitoring of mechanochemical transformations. This discussion centers on our recent findings, specifically investigating the formation of (polymorphic) cocrystals and metal-organic frameworks. Through these studies, we aim to unravel the impact of milling parameters and reaction sequences on the formation mechanism and kinetics. Notably, in the mechanochemical chlorination reaction of hydantoin, normalizing kinetic profiles to the volume of the milling ball unequivocally demonstrates the conservation of milling reaction kinetics. In this ball-milling transformation, physical kinetics outweigh chemical factors in determining reaction rates. Attempting to interpret such kinetics solely through chemical terms poses a risk of misinterpretation. Our results highlight that time-resolved in situ investigations of milling reactions provide a novel avenue for fine-tuning and optimizing mechanochemical processes. T2 - PhD Seminar CY - Online meeting DA - 12.10.2023 KW - Mechanochemistry KW - In situ PY - 2023 AN - OPUS4-59022 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emmerling, Franziska T1 - Investigating the mechanism and kinetics of the mechanochemical synthesis of multi-component systems N2 - Mechanochemistry is a promising and environmentally friendly approach for synthesizing (novel) multicomponent crystal systems. Various milling parameters, such as milling frequency, milling time, and ball diameter have been shown to influence the mechanisms and rates of product formation. Despite increasing interest in mechanochemistry, there is still limited understanding of the underlying reactivity and selectivity mechanisms. Various analytical techniques have been developed to gain insight into the mechanochemical transformations, including powder X-ray diffraction, X-ray adsorption spectroscopy, NMR, Raman spectroscopy and thermography. Using these techniques, we have studied the formation of (polymorphic) cocrystals, organometallic compounds and salts, and elucidated the influence of milling parameters and reaction sequences on the formation mechanism and kinetics. For example, our study of the mechanochemical chlorination reaction of hydantoin revealed that normalisation of the kinetic profiles to the volume of the grinding ball clearly showed that physical kinetics dominate the reaction rates in a ball-milling transformation. Attempts to interpret such kinetics in purely chemical terms risk misinterpretation of the results. Our results suggest that time-resolved in situ investigation of milling reactions is a promising way to fine-tune and optimise mechanochemical processes. T2 - ISIC 2023 CY - Glasgow, Scotland DA - 05.09.2023 KW - Mechanochemistry KW - Polymorphy KW - In situ PY - 2023 AN - OPUS4-59023 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emmerling, Franziska T1 - Combination of complementary methods For in situ studies N2 - This talk explores the synergistic application of complementary synchrotron methods for in situ investigations, providing a comprehensive approach to enhance analytical capabilities in materials research and characterization. T2 - INSYNX - DEUTSCH-BRASILIANISCHER WORKSHOP ON BREAKING BOUNDARIES OF IN SITU SYNCHROTRON X-RAY METHODS CY - Sao Paulo, Brazil DA - 06.03.2023 KW - In situ KW - Synchrotron PY - 2023 AN - OPUS4-59025 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emmerling, Franziska T1 - Understanding mechanochemical reactions: Real-time insights and collaborative research N2 - Mechanochemistry emerges as a potent, environmentally friendly, and straightforward approach for crafting novel multicomponent crystal systems. Various milling parameters, including milling frequency, time, filling degree of the milling jar, ball diameter, vessel size, degree of milling ball filling, and material of jars, are recognized influencers on the mechanisms and rates of product formation. Despite the growing interest in mechanochemistry, there exists a gap in understanding the mechanistic aspects of mechanochemical reactivity and selectivity. To address this, diverse analytical methods and their combinations, such as powder X-ray diffraction, X-ray absorption spectroscopy, NMR, Raman spectroscopy, and thermography, have been developed for real-time, in situ monitoring of mechanochemical transformations. This discussion centers on our recent findings, specifically investigating the formation of (polymorphic) cocrystals and metal-organic frameworks. Through these studies, we aim to unravel the impact of milling parameters and reaction sequences on the formation mechanism and kinetics. Notably, in the mechanochemical chlorination reaction of hydantoin, normalizing kinetic profiles to the volume of the milling ball unequivocally demonstrates the conservation of milling reaction kinetics. In this ball-milling transformation, physical kinetics outweigh chemical factors in determining reaction rates. Attempting to interpret such kinetics solely through chemical terms poses a risk of misinterpretation. Our results highlight that time-resolved in situ investigations of milling reactions provide a novel avenue for fine-tuning and optimizing mechanochemical processes. T2 - Brimingham Green chemistry CY - Birmingham, England DA - 08.09.2023 KW - Mechanochemistry KW - Green Chemistry PY - 2023 AN - OPUS4-59024 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emmerling, Franziska T1 - Understanding mechanochemical reactions: Real-time insights and collaborative research N2 - Mechanochemistry has become a compelling method for producing (new) molecule s and mate-rials, but the inner workings of the milling jars remain a fascinating mystery. Advances in this field include tailor-made chemical systems and real-time revelations using techniques such as XRD and Raman spectroscopy. This talk will discuss our recent progress in using X-ray diffraction and sophisticated spectros-copy to observe reactions in various material systems during ball milling and extrusion in real-time. The complexity of mechanochemical reactions spans multiple scales and requires a holistic ap-proach. The categorisation of reactions by investigative methods precedes the exploration of real-time analysis that reveals macroscopic processes using synchrotron techniques. During this exploration, one resounding realisation remains: We are on the threshold of under-standing. The complexity of mechanochemistry requires a collective effort, drawing on the ex-pertise of a diverse community. As we unravel the web of mechanochemical phenomena, we acknowledge the collaborative nature of this ongoing journey. T2 - CMCC Mechanochemistry Discussions CY - Online meeting DA - 21.09.2023 KW - Mechanochemistry KW - In situ PY - 2023 AN - OPUS4-59026 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ciornii, Dmitri T1 - Getting reliable data on microplastic detection methods by means of ILC N2 - There is an urgent demand for reliable data on microplastic analysis, particularly on its physico-chemical properties as well as validated methodology to obtain such data. Through interlaboratory comparisons (ILCs) it becomes possible to assess accuracy and precision of methods by involving many laboratories around the world. At BAM, my tasks focused around organisation of an ILC on physico-chemical characterisation of microplastic detection methods under the international pre-standardisation platform VAMAS (www.vamas.org/twa45/) as Project 2 “Development of standardized methodologies for characterisation of microplastics with microscopy and spectroscopy methods” under the Technical Working Area TWA 45 “Micro and Nano Plastics in the Environment”. With a proud number of 84 participants this ILC is able to provide superior statistical results. Thermoanalytical (Py-GC/MS and TED-GC/MS) and vibrational (µ-IR and µ-Raman) methods were asked for identification and quantification of microplastic test samples according to mass or particle number. Preliminary results indicate which methods show a higher accuracy and precision and reveal some sample preparation ideas which work best for microplastics characterisation. At the end of the ILC an overall plausibility of the results will be assessed. T2 - CUSP Early Career Researchers Meeting CY - Online meeting DA - 21.11.2023 KW - Micro- and Nanoplastics KW - Interlaboratory comparison KW - Microplastic reference materials PY - 2023 AN - OPUS4-59056 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emmerling, Franziska T1 - Connecting the nodes: networks and networking N2 - This talk explores the intricate connections between scientists, focusing on the networking dynamics within the realm of metal-organic frameworks (MOFs). The study delves into the collaborative networks formed among scientists, shedding light on the synergistic relationships that contribute to advancements in MOF research. T2 - WINS School 2023 Frameworks and networks CY - Blossin, Germany DA - 02.06.2023 KW - Metal-organic frameworks PY - 2023 AN - OPUS4-59028 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Casali, Lucia T1 - Use of the solvent-free mechanochemical method for a sustainable preparation of pharmaceuticals N2 - With the growing interest in environmental issues on the part of governments and institutions, pharmaceutical industries are asked to reduce their environmental footprint. Given the major impact related to the use of solvents, the development of methodologies less solvent demanding is nowadays even more urgent. In light of that, mechanochemistry would be a suitable solvent-free technology since it promotes the activation of the chemical reactions between (generally) solid materials via inputs of mechanical energy. Since such reactions may occur outside the kinetic and thermodynamic rules of conventional solution chemistry, the main limit of mechanochemistry is the poor mechanistic understanding of the solid-state transformations involved, which is still hindering a widespread use of the method, as well a scale-up to the industrial level. However, the development of methods for real-time monitoring of the mechanochemical reactions enables obtaining (in)accessible information on reaction intermediates, new products, or reaction time, thus getting closer to a better understanding of the mechanistic behaviour. With the rules of this chemistry becoming increasingly clear, the new reaction pathways of mechanochemistry wouldn’t represent a limit anymore, but an asset, that may lead to lot of opportunities for the pharmaceutical industry. T2 - Post Doc Day Berlin CY - Berlin, Germany DA - 02.11.2023 KW - Mechanochemistry KW - Sustainability KW - Pharmaceuticals PY - 2023 AN - OPUS4-59010 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Somasundaram, S. K. A1 - de Oliveira Guilherme Buzanich, Ana A1 - Emmerling, Franziska A1 - Krishnan, S. A1 - Senthilkumar, K. A1 - Joseyphus, R.J. T1 - New insights into pertinent Fe-complexes for the synthesis of iron via the instant polyol process N2 - Chemically synthesized iron is in demand for biomedical applications due to its large saturation magnetization compared to iron oxides. The polyol process, suitable for obtaining Co and Ni particles and their alloys, is laborious in synthesizing Fe. The reaction yields iron oxides, and the reaction pathway remains unexplored. This study shows that a vicinal polyol, such as 1,2-propanediol, is suitable for obtaining Fe rather than 1,3-propanediol owing to the formation of a reducible Fe intermediate complex. X-ray absorption spectroscopy analysis reveals the ferric octahedral geometry and tetrahedral geometry in the ferrous state of the reaction intermediates in 1,2-propanediol and 1,3-propanediol, respectively. The final product obtained using a vicinal polyol is Fe with a γ-Fe2O3 shell, while the terminal polyol is favourable for Fe3O4. The distinct Fe–Fe and Fe–O bond lengths suggest the presence of a carboxylate group and a terminal alkoxide ligand in the intermediate of 1,2-propanediol. A large Fe–Fe bond distance suggests diiron complexes with bidentate carboxylate bridges. Prominent high-spin and low-spin states indicate the possibility of transition, which favors the reduction of iron ions in the reaction using 1,2-propanediol. KW - XAS KW - Nanoparticle PY - 2023 DO - https://doi.org/10.1039/D3CP01969A SN - 1463-9076 VL - 25 IS - 33 SP - 21970 EP - 21980 PB - Royal Society of Chemistry (RSC) AN - OPUS4-58073 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Al-Terkawi, Abdal-Azim A1 - Scholz, G. A1 - Prinz, Carsten A1 - Zimathies, Annett A1 - Emmerling, Franziska A1 - Kemnitz, E. T1 - Hydrated and dehydrated Ca-coordination polymers based on benzene-dicarboxylates: mechanochemical synthesis, structure refinement, and spectroscopic characterization N2 - A series of Ca-based coordination polymers were prepared mechanochemically by milling Ca(OH)2 with phthalic acid (H2oBDC), isophthalic acid (H2mBDC), and terephthalic acid (H2pBDC). The hydrated compounds [Ca(oBDC)(H2O)], [Ca(mBDC)(H2O)3.4], and [Ca(pBDC)(H2O)3] were prepared for the first time via mechanochemical routes. The refined structures were validated by extended X-ray absorption data. The new dehydrated compound [Ca(oBDC)] (1-H2O), obtained after the thermal post-treatment of 1 in a reversible phase transition process, was determined ab initio based on the powder X-ray diffraction (PXRD) data. The materials were thoroughly characterized using elemental analysis, thermal analysis, and spectroscopic methods: magic-angle spinning NMR and attenuated total reflection-infrared spectroscopy. The specific surface areas and sorption properties of the hydrated and dehydrated samples were determined using the isotherms of gas sorption and dynamic vapor sorption measurements. KW - Mechanochemistry KW - XRD PY - 2018 UR - http://pubs.rsc.org/en/content/articlehtml/2017/ce/c7ce01906h DO - https://doi.org/10.1039/C7CE01906H VL - 20 SP - 946 EP - 961 PB - Royal Society of Chemistry AN - OPUS4-44440 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Surov, A. A1 - Vasilev, N. A1 - Voronin, A. A1 - Churakov, A. A1 - Emmerling, Franziska A1 - Perlovich, G. T1 - Ciprofloxacin salts with benzoic acid derivatives: structural aspects, solid-state properties and solubility performance N2 - n this work, three new pharmaceutical hydrated salts of ciprofloxacin with selected derivatives of benzoic acid, namely 4-hydroxybenzoic acid, 4-aminobenzoic acid and gallic acid, were obtained and systematically investigated by several solid-state analytical techniques. In situ Raman spectroscopy was applied to elucidate the alternative pathways of the solid forms' formation under mechanochemical conditions. Crystal structure analysis and a CSD survey allowed us to establish a distinct supramolecular motif formed by infinite columnar stacks of ciprofloxacin dimers arranged in the “head-to-tail” manner. An alternative “head-to-head” packing arrangement was only observed in the crystal of the hydrated ciprofloxacin salt with 4-aminobenzoic acid. In addition, the pH-solubility behavior of the solid forms was thoroughly investigated. Furthermore, a distinct structure–property relationship between the specific features of the supramolecular organization of the hydrated salts and their solubility was observed and discussed. KW - Mechanochemistry KW - XRD PY - 2020 DO - https://doi.org/10.1039/D0CE00514B VL - 22 IS - 25 SP - 4238 EP - 4249 AN - OPUS4-51818 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Altmann, Korinna T1 - Deliverable 2: Summary report on: The development of pristine SI traceable reference materials for SMPs (0.1 μm - 10 μm) and NPs (< 0.1 μm), representative of partially degraded/naturally aged samples in complex food and environmental matrices, and for realistic polydisperse size distributions and irregular shapes N2 - PlasticTrace aims to address the urgent need for development and harmonisation of methods for the chemical identification, physical characterisation and quantification of released small micro/nanoplastics (SMPs/NPs) in drinking water, food and environmental matrices, as required by the EU’s Circular Economy Action Plan (CEAP). This report describs the characterisation of nanoPP analysed in the PlasticTrace project aiming to develop a reference material. The nanoPP was analysed mainly by light scattering methods. Homogeneity control was done by DLS. KW - Nanoplastics KW - Reference materials PY - 2024 N1 - Project Number 21GRD07: PlasticTrace (Tracing Micro and NanoPlastics in Food and Environment), funded by the European Union SP - 1 EP - 29 PB - European Association of National Metrology Institutes (EURAMET) CY - Braunschweig AN - OPUS4-62299 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Emmerling, Franziska A1 - Haferkamp, Sebastian A1 - Kraus, Werner T1 - Studies on the mechanochemical Knoevenagel condensation of fluorinated benzaldehyde derivates N2 - The mechanochemical Knoevenagel condensation of three fluorinated benzaldehyde derivates and malononitrile was investigated. The reactions were performed under solvent- and catalyst-free conditions and resulted in highly crystalline products after crystallization from a viscous phase in the milling jar. The quality of the obtained crystals was sufficient for single-crystal X-ray diffraction circumventing a recrystallization step. To gain more information on the reaction, progress was investigated in situ using time-resolved Raman spectroscopy. The results show a direct conversion of the reactants. KW - C-C coupling KW - Knoevenagel condensation KW - In situ KW - Mechanochemistry PY - 2018 DO - https://doi.org/10.1007/s10853-018-2492-0 SN - 0022-2461 VL - 53 IS - 19 SP - 13713 EP - 13718 PB - Springer Link AN - OPUS4-45682 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Goswami, Juli Nanda A1 - Haque, Najirul A1 - Seikh, Asiful H. A1 - Bhattacharya, Biswajit A1 - Emmerling, Franziska A1 - Bar, Nimai A1 - Ifseisi, Ahmad A. A1 - Biswas, Surajit A1 - Dolai, Malay T1 - Carboxylative cyclization of propargyl alcohols with carbon dioxide for the synthesis of α-alkylidene cyclic carbonates in presence of Co(III) schiff base complex catalyst N2 - A cobalt(III) complex, [Co(L)3](DMF) (1) of Schiff base ligand HL, 2-((E)-(benzylimino)methyl)-4-bromophenol is prepared and single crystal X-ray structural analysis have also been performed. The structures of complex 1 showed hexa-coordinated mononuclear systems that adopt octahedral geometry. The complex has also exhibited the supramolecular networks through non-covalent interactions like H-bonding, C–Hπ stacking. Moreover, the complex 1 is very effective in the catalytic fixation of carbon dioxide in propergyl alcohols to produce α-alkylidene cyclic carbonates. The catalytic production of α-alkylidene cyclic carbonates have been carried out through carboxylative cyclization of propargyl alcohols using CO2 balloon of 1 atm pressure at 80 ◦C. Solvent free condition (green synthesis) made this catalytic protocol eco-friendly towards the environment. Utilizing various substrates of propargyl alcohols moderate to high percentage yield (62–95%) of respective α-alkylidene cyclic carbonates product have been isolated over this catalytic reaction. Besides, the theoretical calculations (DFT) was performed for the prediction of probable mechanism of the catalytic reaction KW - Catalytic fixation of carbon dioxide KW - Carboxylative cyclization of propargyl alcohols KW - Cobalt (III) Schiff base complex KW - X-ray crystal analysis PY - 2024 DO - https://doi.org/10.1016/j.molstruc.2023.136868 SN - 0022-2860 VL - 1296 IS - Part 1 SP - 1 EP - 8 PB - Elsevier B.V. AN - OPUS4-58947 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Karafiludis, Stephanos A1 - Stawski, Tomasz T1 - Deciphering the non-classical Crystallization of transition metal phosphates (TMP) N2 - A crucial aspect of ensuring sustainable raw material utilization to meet global demand lies in the efficient recovery and reuse of critical elements and compounds. Phosphate, PO43-, and many transition metals e.g. Ni and Co are listed as critical raw materials (CRMs) due to their indispensable role in numerous industrial processes. However, these elements can also exert harmful environmental impacts, with phosphorus being a major contributor to anthropogenic eutrophication and transition metal ions acting as toxic pollutants, particularly in ground- and wastewaters. Typically, separate pathways have been considered to extract hazardous substances such as transition metals or phosphate, independently from each other. Here, we report the crystallization pathways of transition metal phosphate (TMP) compounds, M-struvite and M-phosphate octahydrate with M = Ni2+, Co2+, NixCo1-x2+, NH4MPO4∙6H2O, M3(PO4)2∙8H2O from aqueous solutions. The co-precipitation of these particular TMP compounds from industrial and agricultural wastewaters has high potential as a P- and 3d metal recovery route. For efficient extraction and transformation of the TMPs, a comprehensive understanding of their nucleation and crystallization pathways from aqueous solutions is required. While the crystallization mechanisms of magnesium or calcium phosphate-bearing phases have been researched for many decades (e.g. struvite, apatite), investigations into TMP materials are relatively scarce and often focus on the adsorption of transition metals on the surface instead of their actual incorporation in minerals. In our study, we investigated in detail the precipitation process of several Co and Ni phosphates using ex- and in-situ spectroscopic-, spectrometric- and diffraction-/scattering-based techniques. We show that the crystallization behavior of TMPs, indeed deviates from a classical crystallization paradigm and follows a non-classical multi-step pathway. Our work extends the understanding of TMP crystallization by elucidating the formation of amorphous precursors preceding the final crystalline phase This time-dependent transition of the transition metal precursor phases can be observed by electron-imaging/tomography depicting a progressively changing amorphous solids until their ultimate reconfiguration to a crystal (Figure 1). Here, the two-metallic NixCo1-x-mixtures deviated anomalously in their reaction kinetics, crystallization outcome and participation of both metals from their pure endmembers. By measuring the crystallization with in-situ X-ray scattering and pH using a flow-through setup geometry, a complex prolonged interplay among nucleating entities e.g. and amorphous or crystalline solids could be observed in the metal phosphate mixtures reaching equilibrium after almost two and a half hours (Figure 2). Our results provide a holistic perspective on the crystallization behavior of transition metal phosphate phases, shedding light on their unique nucleation and growth kinetics involving structural and chemical transformations of the intermediate phases. T2 - Granada Münster Discussion Meeting 2023 CY - Münster, Germany DA - 29.11.2023 KW - Non-classical crystallization theory KW - Transition metals KW - Phosphates PY - 2023 AN - OPUS4-59007 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pütz, E. A1 - Smales, Glen Jacob A1 - Jegel, O. A1 - Emmerling, Franziska A1 - Tremel, W. T1 - Tuning ceria catalysts in aqueous media at the nanoscale: how do surface charge and surface defects determine peroxidase- and haloperoxidase-like reactivity N2 - Designing the shape and size of catalyst particles, and their interfacial charge, at the nanometer scale can radically change their performance. We demonstrate this with ceria nanoparticles. In aqueous media, nanoceria is a functional mimic of haloperoxidases, a group of enzymes that oxidize organic substrates, or of peroxidases that can degrade reactive oxygen species (ROS) such as H2O2 by oxidizing an organic substrate. We show that the chemical activity of CeO2−x nanoparticles in haloperoxidase- and peroxidaselike reactions scales with their active surface area, their surface charge, given by the ζ-potential, and their surface defects (via the Ce3+/Ce4+ ratio). Haloperoxidase-like reactions are controlled through the ζ-potential as they involve the adsorption of charged halide anions to the CeO2 surface, whereas peroxidase-like reactions without charged substrates are controlled through the specific surface area SBET. Mesoporous CeO2−x particles, with large surface areas, were prepared via template-free hydrothermal reactions and characterized by small-angle X-ray scattering. Surface area, ζ-potential and the Ce3+/Ce4+ ratio are controlled in a simple and predictable manner by the synthesis time of the hydrothermal reaction as demonstrated by X-ray photoelectron spectroscopy, sorption and ζ-potential measurements. The surface area increased with synthesis time, whilst the Ce3+/Ce4+ ratio scales inversely with decreasing ζ-potential. In this way the catalytic activity of mesoporous CeO2−x particles could be tailored selectively for haloperoxidase- and peroxidase-like reactions. The ease of tuning the surface properties of mesoporous CeO2x particles by varying the synthesis time makes the synthesis a powerful general tool for the preparation of nanocatalysts according to individual needs. KW - SAXS KW - Ceria KW - Zeta potential PY - 2022 DO - https://doi.org/10.1039/D2NR03172H SP - 1 EP - 12 PB - Royal Society of Chemistry AN - OPUS4-55649 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Reference material candidates for microplastic analysis N2 - Every day, there are new headlines in the media about microplastics (1-1000 µm, ISO/TR 21960:2020) and nanoplastics (< 1 µm, ISO/TR 21960:2020) findings all over the planet with high variations in particle number and mass. The challenges in analytics are very complex, e.g. representative sampling, non-destructive sample preparation with concentrated particles and homogeneous distribution and true detection. All together lead to lacks in harmonization and results, which are hardly comparable. On the other hand, monitoring of microplastics is mandatory in the future strictly regulated by the EU commission in the Drinking water and Wastewater Framework Directive. One step to accurate and precise results will be the development of suitable reference materials mimicking particles in the environment. BAM developed test materials, which are produced by mixing a small portion of microplastic particles with a water-soluble matrix. After solid phase dilution and homogenisation small portions are pressed into tablets and bottled in glass vials (Figure 1). These tablets are well characterized with particle size distribution and SEM images. Additionally, they are tested as reference material candidate according to homogeneity and stability for particle number with µ-IR and µ-Raman as well as on particle mass with Py-GC/MS and TED-GC/MS after ISO Guide 35. Results are promising. The material passed the homogeneity control. No changes are observed within 6 months of storage. The same tested reference material is finally used in sample preparation experiments, where environmental suspended particular matter from surface water or baby milk powders are spiked with the tablets. T2 - ESOPS CY - Berlin, Germany DA - 09.09.2024 KW - Microplastics KW - TED-GC/MS KW - Reference materials KW - Polymer 3R KW - Tablets PY - 2024 AN - OPUS4-61017 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schulz, K. A1 - Schmack, R. A1 - Klemm, H. W. A1 - Kabelitz, Anke A1 - Schmidt, T. A1 - Emmerling, Franziska A1 - Kraehnert, R. T1 - Mechanism and kinetics of hematite crystallization in air: Linking bulk and surface models via mesoporous films with defined nanostructure N2 - Iron can form numerous oxides, hydroxides, and oxide−hydroxides. Despite their relevance, many of the transformation processes between these phases are still poorly understood. In particular the crystallization of quasi-amorphous hydroxides and oxide−hydroxides is difficult to assess, since typical diffraction and scattering methods provide only sampleaveraged information about the crystallized phases. We report a new approach for the investigation of the crystallization of oxide−hydroxides. The approach relies on model-type films that comprise a defined homogeneous nanostructure. The nanostructure allows quantitative linking of Information obtained by bulk-averaging diffraction techniques (XRD, SAXS) with locally resolved information, i.e., Domain sizes (SEM, TEM, LEEM) and phase composition (SAED). Using time-resolved imaging and diffraction we deduce mechanism and kinetics for the crystallization of ferrihydrite into hematite. Hematite forms via nucleation of hematite domains and subsequent Domain growth that terminates only upon complete transformation. A Johnson−Mehl−Avrami−Kolmogorov model describes the kinetics over a wide temperature range. The derived understanding enables the first synthesis of ferrihydrite films with ordered mesoporosity and quantitative control over the films’ hematite and ferrihydrite content. KW - Iron oxide KW - Crystallization KW - Mesoporous films KW - Nanostructure PY - 2017 DO - https://doi.org/10.1021/acs.chemmater.6b05185 SN - 0897-4756 SN - 1520-5002 VL - 29 IS - 4 SP - 1724 EP - 1734 AN - OPUS4-39690 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rautenberg, Max A1 - Bhattacharya, Biswajit A1 - Akhmetova, Irinia A1 - Emmerling, Franziska T1 - Mechanochemical and solution syntheses of two novel cocrystals of orcinol with two N,N0-Dipyridines: Structural diversity with varying ligand flexibility N2 - We studied the influence of coformers flexibility on the supramolecular assembly of 5-substituted resorcinol. Two cocrystals of orcinol (ORL) with two dipyridine molecules, i.e. 1,2-di(4-pyridyl)ethane (ORLeBPE) and 1,2-di(4-pyridyl)ethylene (ORLeBPY), were prepared by mechanochemical synthesis and slow evaporation of solvent. The new crystalline solids were thoroughly characterized by single crystal Xray diffraction (SCXRD), powder X-ray diffraction analysis (PXRD), Fourier-transform infrared spectroscopy (FT-IR), differential thermal analysis (DTA), and thermogravimetric analysis (TGA). Structural determination reveals that in both cocrystals, the phenolepyridine, i.e. OeH/N(py) heterosynthon takes the main role in the formation of cocrystals. In ORLeBPE, the components form infinite 1D zig-zag chains, which are extended to 2D layer structure by inter-chain CeH/O interactions between BPE hydrogen atoms and hydroxyl oxygen atoms of ORL. In ORLeBPY, the components form a 0D fourcomponent complex. Formation of the discrete assemblies is attributed to the comparative rigid nature of BPY, which restricts the formation of an extended network. KW - Cocrystal KW - Single crystal KW - X-ray diffraction KW - Mechanochemistry PY - 2020 DO - https://doi.org/10.1016/j.molstruc.2020.128303 SN - 0022-2860 VL - 1217 SP - 128303 PB - Elsevier B.V. AN - OPUS4-51023 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nguyen, Thi Yen A1 - Roessler, Ernst A1 - Rademann, Klaus A1 - Emmerling, Franziska T1 - Control of organic polymorph formation: crystallization pathways in acoustically levitated droplets N2 - Theoretical and experimental studies indicate that crystal nucleation can take more complex pathways than expected on the ground of the classical nucleation theory. Among these pathways are the formation of pre-nucleation clusters and amorphous precursor phases. A direct in situ observation of the different pathways of nucleation from solution is challenging since the paths can be influenced by heterogeneous nucleation sites, such as container walls. Here, we provide insights into the crystallization process using the in situ combination of an acoustic levitator, Raman spectroscopy, and X-ray scattering. The contactless sample holder enables the observation of homogeneous crystallization processes and the detection of intermediates and final crystalline forms. We provide evidence for the existence of multiple pathways of nucleation based on the investigation of the crystallization of organic molecules from different solvents. Starting from a diluted solution, a supersaturation is reached during the experiment due to the evaporation of the solvent. The highly supersaturated solution reveals different pathways of crystallization. Depending on the degree of supersaturation either the thermodynamically stable or the metastable crystal form is observed. KW - Crystallization KW - In situ XRD KW - Polymorphism KW - Polyamorphism KW - Raman spectroscopy PY - 2017 DO - https://doi.org/10.1515/zkri-2016-1964 SN - 2194-4946 SN - 2196-7105 VL - 232 IS - 1-3 SP - 15 EP - 24 PB - De Gruyter CY - Berlin AN - OPUS4-39708 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Linberg, Kevin A1 - Ali, Naveed Zafar A1 - Etter, M. A1 - Michalchuk, Adam A1 - Rademann, K. A1 - Emmerling, Franziska T1 - A Comparative Study of the Ionic Cocrystals NaX (α-d-Glucose)2 (X = Cl, Br, I) N2 - The mechanochemical formation of the ionic cocrystals of glucose (Glc) and sodium salts Glc2NaCl·H2O (1) and Glc2NaX (X = Br (2), I (3)) is presented. Products are formed by co-milling Glc with three sodium salts (NaCl, NaBr, NaI). The ionic cocrystals were obtained under both neat grinding and liquid-assisted grinding conditions, the later found to accelerate the reaction kinetics. The crystal structures of the ionic cocrystals (2) and (3) were solved from powder X-ray diffraction data. The structure solution contrasts with the structure of Glc2NaCl·H2O (1) where the electron density at three halide crystallographic sites is modeled as of being the intermediate between water molecule and a chloride ion. The reaction pathways of the three ionic cocrystals were investigated in real time using our tandem approach comprising a combination of in situ synchrotron powder X-ray diffraction and Raman spectroscopy. The results indicate the rapid formation of each cocrystal directly from their respective starting materials without any intermediate moiety formation. The products were further characterized by DTA-TG and elemental analysis. KW - In situ KW - Co-crystal KW - Mechanochemistry KW - Glucose PY - 2019 DO - https://doi.org/10.1021/acs.cgd.8b01929 VL - 19 IS - 8 SP - 4293 EP - 4299 PB - ACS Publications AN - OPUS4-48781 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kulla, Hannes A1 - Greiser, Sebastian A1 - Benemann, Sigrid A1 - Rademann, K. A1 - Emmerling, Franziska T1 - Knowing When To Stop-Trapping Metastable Polymorphs in Mechanochemical Reactions N2 - The cocrystal formation of pyrazinamide (PZA) with malonic acid (MA) was studied in situ. The mechanochemical reaction proceeds via conversion of a crystalline intermediate (PZA:MA II) into the thermodynamically more stable form (PZA:MA I) upon further grinding. The information derived from in situ powder X-ray diffraction (PXRD) enabled the isolation of this new metastable polymorph. On the basis of the PXRD data, the crystal structure of the 1:1 cocrystal PZA:MA II was solved. The polymorphs were further characterized and compared by Raman spectroscopy, solid-state NMR spectroscopy, differential thermal analysis/thermogravimetric analysis, and scanning electron microscopy. Our study demonstrates how monitoring mechanochemical reactions by in situ PXRD can direct the discovery and isolation of even short-lived intermediates not yet accessed by conventional methods. KW - Mechanochemistry KW - Polymorphs KW - Metastable KW - In situ PXRD KW - Cocrystal KW - Pyrazinamide PY - 2017 DO - https://doi.org/10.1021/acs.cgd.6b01572 SN - 1528-7483 SN - 1528-7505 VL - 17 IS - 3 SP - 1190 EP - 1196 AN - OPUS4-39420 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kulla, Hannes A1 - Wilke, Manuel A1 - Fischer, Franziska A1 - Röllig, Mathias A1 - Maierhofer, Christiane A1 - Emmerling, Franziska T1 - Warming up for mechanosynthesis – temperature development in ball mills during synthesis N2 - We present a first direct measurement of the temperature during milling combined with in situ Raman spectroscopy monitoring. The data reveal a low temperature increase due to the mechanical impact and clear temperature increases as a consequence of the reaction heat. Based on the data, temperature rises as postulated in the magma plasma and hot spot theory can be excluded for soft matter milling syntheses. KW - Thermography KW - Milling KW - Mechanochemistry KW - Soft matter PY - 2017 DO - https://doi.org/10.1039/c6cc08950j SN - 1364-548X SN - 1359-7345 SN - 0009-241X VL - 53 IS - 10 SP - 1664 EP - 1667 AN - OPUS4-39251 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Akhmetova, Irina T1 - In situ investigation of mechanochemical syntheses of metal phosphonates N2 - We report on the in situ investigation of mechanochemical syntheses of metal phosphonates. The metal phosphonates are formed in milling reactions starting from a metal acetate and a phosphonic acid. The conversions are observed by synchrotron PXRD and Raman spectroscopy to shed light on the reaction mechanisms including possible intermediates. T2 - 8th HZB User Meeting CY - Berlin, Germany DA - 07.12.2016 KW - Mechanochemistry KW - In situ KW - Metal phosphonates KW - XRD KW - Raman spectroscopy PY - 2016 AN - OPUS4-38780 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fischer, Franziska T1 - In situ investigation of the mechanochemical formation of cocrystals unsing combined PXRD and Raman spectroscopy N2 - We present an in situ investigation of the mechanochemical formation of cocrystals using synchrotron XRD and Raman spectroscopy. This combination allows to study milling processes on the level of the molecular and crystalline structure thus obtaining reliable data for mechanistic studies. Thereby, mechanochemical syntheses can be optimized to isolate new crystal structures. T2 - Joint BER II and BESSY II User Meeting 2016 CY - Berlin, Germany DA - 07.12.2016 KW - Intermediate KW - Mechanochemistry KW - Cocrystal KW - In situ KW - Milling PY - 2016 AN - OPUS4-38722 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dietzsch, Michael A1 - Andrusenko, Iryna A1 - Branscheid, Robert A1 - Emmerling, Franziska A1 - Kolb, Ute A1 - Tremel, Wolfgang T1 - Snapshots of calcium carbonate Formation - a step by step analysis N2 - Recent advances in our understanding of CaCO, nucleation from solution have provoked new and challenging questions. We have studied CaC03 formation using precipitation by carbonate ester hydrolysis which ensures precipitation from a strictly homogeneous solution state and allows “titrating” carbonate to a solution with a given Ca2+ concentration on a timescale suited for kinetic studies. Nucleation and crystallization were traced by combining dynamic light Scattering (DLS) and transmission electron microscopy (TEM). DLS served as in situ technique to identify the nucleation time, to monitor particle size evolution, to discriminate different precipitation mechanisms and to validate reproducibility. TEM snapshots taken during different stages of the precipitation process identified different phases and morphologies. At a high level of supersaturation homogeneous nucleation in solution led to the formation of amorphous CaC03 particles (diameter=30 nm), which transformed via vaterite to calcite. Nucleation occurred uniformly in solution which appears to be unique for the CaC03 System. In the presence of Na-polymethacrylate (Na-PMA), heterogeneous nucleation was suppressed and Ca-polymer aggregates were formed in the prenucleation stage. Beyond a critical threshold supersaturation CaC03 particles formed in solution outside of these aggregates. The nucleation process resembled that without additive, indicating that Na-PMA exerts only a minor effect on the CaC03 nucleation. In the postnucleation stage, the polymer led to the formation of extended liquid-like networks, which served as a precursor phase for solid ACC particles that formed alongside the network. KW - biomineralization KW - calcium carbonate KW - nucleation KW - polymer additives PY - 2017 DO - https://doi.org/10.1515/zkri-2016-1973 SN - 2194-4946 SN - 2196-7105 VL - 232 IS - 1-3 SP - 255 EP - 265 PB - De Gruyter CY - Berlin AN - OPUS4-39863 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Al-Terkawi, Abdal-Azim A1 - Scholz, G. A1 - de Oliveira Guilherme Buzanich, Ana A1 - Reinsch, Stefan A1 - Kemnitz, E. A1 - Emmerling, Franziska T1 - Ca- and Sr- tetrafluoroisophthalates: mechanochemical synthesis, characterization, and ab initio structure determination N2 - New fluorinated coordination polymers were prepared mechanochemically by milling the alkaline earth metal hydroxides MII(OH)2·xH2O (MII: Ca, Sr) with tetrafluoroisophthalic acid (H2mBDC-F4). The structures of [{Ca(mBDC-F4)(H2O)2}·H2O] and [{Sr(mBDC-F4)(H2O)2}·H2O] were determined based on ab initio calculations and their powder X-ray diffraction (PXRD) data. The compounds are isomorphous and crystallize in the orthorhombic space group P212121. The determined structures were validated by using extended X-ray absorption (EXAFS) data. The new materials were thoroughly characterized using elemental analysis, thermal analysis, magic angle spinning NMR, and attenuated total reflection-infrared spectroscopy. Further characterization methods such as BET, dynamic vapor sorption, and scanning electron microscopy imaging were also used. Our investigations indicate that mechanochemistry is an efficient method for preparing such materials. KW - Mechanochemistry KW - In situ KW - XRD KW - Coordination polymers PY - 2017 UR - http://pubs.rsc.org/-/content/articlehtml/2017/dt/c7dt00734e DO - https://doi.org/10.1039/c7dt00734e VL - 46 IS - 18 SP - 6003 EP - 6012 AN - OPUS4-41516 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Matoga, D. A1 - Roztocki, K. A1 - Wilke, Manuel A1 - Emmerling, Franziska A1 - Oszajca, M. A1 - Fitta, M. A1 - Bałanda, M. T1 - Crystalline bilayers unzipped and rezipped: solid-state reaction cycle of a metal–organic framework with triple rearrangement of intralayer bonds N2 - We present a series of remarkable structural transformations for a family of layered metal–organic frameworks (MOFs) in a three-step solid-state reaction cycle. The cycle represents new dynamic behavior of 2D coordination polymers and involves the sequence of reactions: {[Mn2(ina)4(H2O)2]·2EtOH}n (JUK-1) → {(NH4)2[Mn(ina)2(NCS)2]}n·xH2O (JUK-2) → {[Mn2(ina)2(Hina)2(NCS)2]}n (JUK-3) → JUK-1 (Hina = isonicotinic acid), each accompanied by rearrangement of intralayer coordination bonds and each induced by a different external stimulus. In situ investigation of the first step of the cycle by combined synchrotron X-ray diffraction and Raman spectroscopy reveals direct mechanochemical unzipping of JUK-1 bilayers to respective JUK-2 layers with reaction rates dependent on the milling conditions. In contrast, the reverse zipping of JUK-2 layers involves two steps and proceeds through a new MOF (JUK-3) whose structure was elucidated by powder X-ray diffraction. Magnetic measurements confirm conversions of manganese nodes in the reaction cycle. The findings indicate the possibility of developing coordination-based assemblies with large structural responses for use in smart stimuli-responsive systems and sensor technologies. KW - Mechanochemistry KW - In situ KW - XRD KW - MOF PY - 2017 UR - http://pubs.rsc.org/is/content/articlehtml/2017/ce/c7ce00655a DO - https://doi.org/10.1039/C7CE00655A VL - 19 SP - 2987 EP - 2995 AN - OPUS4-41517 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wilke, Manuel A1 - Kabelitz, Anke A1 - Zimathies, Annett A1 - Rademann, K. A1 - Emmerling, Franziska T1 - Crystal structure and in situ investigation of a mechanochemical synthesized 3D zinc N-(phosphonomethyl)glycinate N2 - The mechanochemical synthesis of the zinc N-(phosphonomethyl)glycinate Zn(O₃PCH₂NH₂CH₂CO₂) H₂O is presented. The structure was solved from powder X-ray diffraction (PXRD) data. In the three-dimensional pillared structure, the Zn atoms are coordinated tetrahedrally. In situ investigations of the reaction process with synchrotron PXRD and Raman spectroscopy reveal a two-step process including the formation of an intermediate. KW - Mechanochemistry KW - Metal phosphonate KW - In situ PY - 2017 DO - https://doi.org/10.1007/s10853-017-1121-7 SN - 0022-2461 SN - 1573-4803 VL - 52 IS - 20 SP - 12013 EP - 12020 PB - Springer CY - New York AN - OPUS4-41490 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Piedada, F. M. T1 - Polymorphism in Simvastatin: A Single Crystal X-ray Diffraction, Themodynamic, and MDSimulation Study N2 - Simvastatin is a prominent member of the statin family, a class of antilipidemic drugs widely used in the treatment of high plasma cholesterol levels, and thus in the prevention of atherosclerosis and cardiovascular diseases. Simvastatin is typically employed as a solid and it is well known that, in this case, the detection and characterization of polymorphism is of considerable importance. Polymorphs differ by their packing arrangements and also, occasionally, by the conformations of the molecules in the crystal lattice. These structural variations are normally reflected by differences in physical properties, such as solubility and dissolution rate in a given media, which may significantly affect the bioavailability of a drug. The lack of control of polymorphism can, therefore, play havoc with the safe use of a drug. T2 - COST Action CM1402 CY - Lincoln, United Kingdom DA - 26.06.2017 KW - Polymorphism KW - X-ry Diffraction PY - 2017 AN - OPUS4-41252 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nguyen, Thi Yen T1 - Guided crystallization: The influence of solvent and concentration N2 - Theoretical and experimental studies indicate that crystal nucleation can take more complex pathways than expected on the ground of the classical nucleation theory. A direct in situ observation of the different pathways of nucleation from solution is challenging since the paths can be influenced by heterogeneous nucleation sites, such as container walls. The custom-made acoustic levitator using in these experiments regulates the influence that solid surfaces, temperature, and humidity have on the crystallization process. The investigations of the crystallization process of paracetamol were performed with in situ analytical techniques and theoretical simulations to gain a comprehensive insight into processes, occurring intermediates, and required reaction conditions. The targeted choice of the solvent and the concentration enabled the guidance of the pathways, therefore, resulting in the isolation of one desired crystalline structure. T2 - Annual COST meeting CY - Lincoln, United Kingdom DA - 25.06.2017 KW - Crystallization KW - Polymorphism KW - Molecular dynamic simulation KW - Pair distribution function analysis KW - XRD PY - 2017 AN - OPUS4-41111 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Alić Stolar, Jasna T1 - Harnessing mechanochemistry to combat PFAS contamination N2 - For over 70 years, the uncontrolled production, use, and disposal of per- and polyfluoroalkyl substances (PFAS) have led to widespread global contamination, necessitating the rapid development of innovative and efficient remediation technologies. State-of-the-art strategies rely on energy-intensive incineration, which releases greenhouse gases and smaller, volatile PFAS derivatives. Here, we present a fast, simple, and sustainable method for the complete degradation of PFAS leveraging mechanochemistry to break down the persistent carbon-fluorine bonds. Our findings indicate that liquid-assisted grinding conditions accelerate the degradation of perfluorooctanoic acid compared to neat grinding conditions, resulting in a significant reduction in energy consumption. Moreover, the fluoride released during the process binds to inorganic additives, allowing fluorine recovery as crystalline salts and preventing the formation of secondary toxic waste. The method has strong potential for scaling up and offers a green and viable solution for real-world application in PFAS decontamination. T2 - The International Symposium on Mechanochemistry (Mech’cheM 2025) CY - Montpellier, France DA - 04.06.2025 KW - Mechanochemistry KW - PFAS PY - 2025 AN - OPUS4-63956 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Moss, Caitlin T1 - Framework Materials for the Electrocatalytic Reduction of Nitrate to Ammonia N2 - The electrocatalytic reduction of nitrate to ammonia offers a sustainable alternative to the energy-intensive Haber-Bosch process while simultaneously addressing the pressing issue of nitrate pollution in water sources. Developing efficient catalysts for this reaction is therefore vital for both environmental remediation and green ammonia production. Framework materials such as metal-organic frameworks (MOFs), covalent organic frameworks (COFs), and coordination polymers present an emerging class of electrocatalytic materials due to their high surface area, tunable porosity, and structural modularity. Their ability to incorporate diverse metal centers and functional groups makes them promising candidates for selective and efficient nitrate reduction. In order to change and improve catalytic properties, different synthesis strategies can be pursued, such as metal alloying or calcination under different conditions. To fully understand and optimize these materials, advanced characterization techniques are essential to correlate structural features with catalytic performance, alongside in-situ methods for real-time mechanistic insights. T2 - Tag der Chemie 2025 CY - Berlin, Germany DA - 03.07.2025 KW - Electrocatalysis KW - Electrochemisty KW - Framework Materials KW - Ammonia Synthesis KW - Nitrate Reduction PY - 2025 AN - OPUS4-63815 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmalz, Alina T1 - Framework Materials for the Electrocatalytic Reduction of Nitrate to Ammonia N2 - The electrocatalytic reduction of nitrate to ammonia offers a sustainable alternative to the energy-intensive Haber-Bosch process while simultaneously addressing the pressing issue of nitrate pollution in water sources. Developing efficient catalysts for this reaction is therefore vital for both environmental remediation and green ammonia production. Framework materials such as metal-organic frameworks (MOFs) or metalated covalent organic frameworks (COFs) present an emerging class of electrocatalytic materials due to their high surface area, tunable porosity, and structural modularity. Their ability to incorporate diverse metal centers and functional groups makes them promising candidates for selective and efficient nitrate reduction. In order to change and improve catalytic properties, different synthesis strategies can be pursued, such as metal alloying, doping or calcination. To fully understand and optimize these materials, advanced characterization techniques are essential to correlate structural features with catalytic performance, alongside in-situ methods for real-time mechanistic insights. T2 - 10th European Crystallography School CY - Ohrid, North Macedonia DA - 23.06.2025 KW - Electrocatalysis KW - Electrochemistry KW - Framework Materials KW - Ammonia Synthesis KW - Nitrate Reduction PY - 2025 AN - OPUS4-63846 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ryll, Tom William T1 - In-situ analysis of nucleation processes – case study: calciumsulfate N2 - In this project we investigate nucleation pathways by utilizing synchrotron-XRD and running a case-study on calcium sulfate and its polymorphs. To accomplish this, we developed a modular automation setup for reactions in solution to run synthesis and control reaction conditions. So far we successfully characterized the recycling process of gypsum (CaSO4*2H2O) and are now investigating the formation of anhydrite (CaSO4*0H2O) as well as possible applications for the automation setup and analysis. T2 - SALSA Make & Measure 2025 CY - Berlin, Germany DA - 10.09.2025 KW - Recycling KW - Gypsum KW - Synchrotron-X-ray-diffraction KW - Raman-spectroscopy KW - Automation PY - 2025 AN - OPUS4-64135 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - Getting down to business: pragmatic solutions for laboratory automation N2 - A chemical engineer by training, Brian drifted towards physics and now focuses on a broad spectrum of activities with the aim to improve scientific reproducibility. This includes studies on holistically improving data quality, data collection efficiency and traceability, as well as concomitant laboratory automation for the preparation of consistent, well-documented sample series. The need for pragmatism led to an inexpensive, flexible laboratory automation platform that can be implemented in a modest amount of time. This talk presents that effort. T2 - Future Labs Live 2024 CY - Basel, Switzerland DA - 25.06.2024 KW - Laboratory automation KW - Experiment tracking KW - Holistic experimentation KW - Experimental traceability KW - Data visualisation KW - Parameter correlation. PY - 2024 AN - OPUS4-60583 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - Glimpses of the future: a “full stack”, highly automated materials research laboratory N2 - In our (dramatically understaffed) X-ray scattering laboratory, developing a systematic, holistic methodology let us provide scattering and diffraction information for more than 2100 samples for 200+ projects led by 120+ collaborators. Combined with automated data correction pipelines, and our analysis and simulation software, this led to more than 40 papers in the last 5 years with just over 2 full-time staff members. This year, our new, modular synthesis platform has made more than 1000 additional samples for us to analyse and catalogue. By virtue of the automation, the synthesis of these samples is automatically documented in excruciating detail, preparing them for upload and exploitation in large-scale materials databases. Having developed these proof-of-concepts, we find that materials research itself is changed dramatically by automating dull tasks in a laboratory. This talk is intended to spark ideas and collaborations by providing an overview of: 1) the current improvements in our scattering laboratory methodology, 2) introducing our open, modular robotic platform that is used for systematic sample preparation, and 3) demonstrating the data structure of the synthesis logs and measurements. Finally, the remaining bottlenecks and points of attention across all three are highlighted. T2 - FAIRmat seminar CY - Berlin, Germany DA - 28.09.2023 KW - Data stewartship KW - Metadata collection KW - Laboratory methodology KW - MOUSE KW - Robotics KW - Lab automation KW - Holistic science PY - 2023 UR - https://www.fairmat-nfdi.eu/events/brian-pauw AN - OPUS4-58464 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - McSAS for SAS analysis: Usage, benefits, and potential pitfalls N2 - Introducing McSAS, the analytical tool (software) we developed for extracting form-free size distributions from X-ray scattering patterns. T2 - Small Angle Scattering Training School 2019 CY - Diamond Light Source, Didcot, UK DA - 04.06.2019 KW - X-ray scattering KW - SAXS KW - Software KW - Monte Carlo KW - Nanocharacterisation KW - Nanostructure PY - 2019 AN - OPUS4-48192 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Breßler, Ingo T1 - SASfit and McSAS - Analyzing Small-Angle Scattering of Polymers N2 - Small-angle scattering (SAS) offers a reliable route to characterize the nanostructure of large amounts of material with a minimum of tedium, for example, easily extracting size distributions and volume fractions. There are a variety of analysis programs available while the evaluation of SAS measurements has been dominated by the classical curve fitting approach. SASfit represents such a classical curve fitting toolbox: it is one of the mature programs for SAS data analysis and has been available and used for many years. The latest developments will be presented and a scattering function of a mass fractal model of branched polymers in solution is provided as an example for implementing a plug-in. Alternatively to classical curve fitting, part two presents the latest developments of the user-friendly open-source Monte Carlo regression package McSAS. The form-free Monte Carlo nature of McSAS means, it is not necessary to provide further restrictions on the mathematical form of the parameter distribution: without prior knowledge, McSAS is able to extract complex multimodal or odd- shaped parameter distributions from SAS data. The headless mode is presented by an example of operation within interactive programming environments such as a Jupyter notebook. T2 - PolyDays 2019 CY - Berlin, Germany DA - 11.09.2019 KW - Small-angle scattering KW - SAXS KW - Software PY - 2019 AN - OPUS4-48958 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - Chasing perfection: A holistic approach to materials science scattering experiments N2 - The materials scientists we work with do not want (or need) to learn the ways of the scatterer; they are primarily interested in obtaining trustworthy answers. In particular, they need structural understanding in light of the wider framework of their experiment(s). Our interest, therefore, lies in helping them attain this this interconnected understanding, while using such investigations to further hone our methodology to approximate perfection. While perfection is by definition an unattainable goal, we have spent the last 15+ years exploring and expanding on many of its constituent aspects (often together with likeminded people) [1]. These aspects include: - developing various visualization and simulation tools, - deconstructing data corrections and uncertainty estimation, - advancing analysis methods, - quantifying questions on traceability, documentation, - reproducible automation of synthesis-, measurement- and data pipelines, - data visualization, exploration and education, - and many more… T2 - XIX International Small Angle Scattering Conference CY - Taipei, Taiwan DA - 04.11.2024 KW - Methodology KW - X-ray scattering KW - Data quality KW - Data provenance KW - Data stewardship KW - Lab automation KW - Perfection PY - 2024 AN - OPUS4-61625 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Smales, Glen Jacob A1 - Pauw, Brian Richard T1 - DACHS/MOFs/AutoMOFs_2/Synthesis N2 - The DACHS (Database for Automation, Characterization and Holistic Synthesis) project aims to create completely traceable experimental data, covering syntheses, measurements, analyses, and interpretations. DACHS_MOFs focuses on the synthesis and characterisation of metal-organic frameworks, across multiple, automation-assisted experimental series (AutoMOFs), with the overall goal of producing reproducible MOF samples through tracking of the synthesis parameters. DACHS_MOFs is simultaneously used to test the DACHS principles. This upload contain synthesis data from AutoMOFs_2 in HDF5 format (.h5). Each .h5 file contains detailed information on the chemical, experimenal, and synthesis parameters used during the synthesis of a single AutoMOF sample. KW - Automation KW - Procedure KW - Synthesis KW - Traceability PY - 2024 DO - https://doi.org/10.5281/zenodo.11236074 PB - Zenodo CY - Geneva AN - OPUS4-60611 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - A holistic experiment chain for scattering-powered materials science investigations N2 - In our (dramatically understaffed) X-ray scattering laboratory, developing a systematic, holistic methodology1 let us provide scattering and diffraction information for more than 2100 samples for 200+ projects led by 120+ collaborators over the last five years. Combined with universal, automat-ed data correction pipelines, as well as our analysis and simulation software, this led to more than 40 papers2 in the last 5 years with just over 2 full-time staff members. While this approach greatly improved the consistency of the results, the consistency of the samples and sample series provided by the users was less reliable nor necessarily reproducible. To address this issue, we built an EPICS-controlled, modular synthesis platform to add to our laboratory. To date, this has prepared over 1200 additional (Metal-Organic Framework) samples for us to meas-ure, analyse and catalogue. By virtue of the automation, the synthesis of these samples is automat-ically documented in excruciating detail, preparing them for upload and exploitation in large-scale materials databases alongside the morphological results obtained from the automated X-ray scat-tering analysis. Having developed these proof-of-concepts, we find that the consistency of results are greatly im-proved by virtue of their reproducibility, hopefully adding to the reliability of the scientific findings as well. Additionally, the nature of the experiments has changed greatly, with much more emphasis on preparation and careful planning. This talk will discuss the advantages and disadvantages of this highly integrated approach and will touch upon upcoming developments. T2 - canSAS-XIII CY - Grenoble, France DA - 16.10.2023 KW - Methodology KW - Lab automation KW - X-ray scattering KW - Automated synthesis KW - Data stewardship KW - Holistic experimental procedures KW - Scicat PY - 2023 AN - OPUS4-58643 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, H. R. A1 - Weidner, Steffen A1 - Meyer, A. T1 - High Tm poly(L-lactide)s via REP or ROPPOC of L-lactide N2 - A new kind of high melting (HTm) pol(L-lactide) was discovered when cyclic poly(L-lactide)s were prepared by ring-expansion polymerization with cyclic tin catalysts at 130–160 °C in bulk. By DSC measurements with 10 K min−1 melting temperatures (Tm) in the range of 190–196 °C were found. The WAXS and SAXS measurements evidenced that not a new crystal lattice but a well-ordered morphology and a higher perfection of the crystallites are responsible for the high Tm values and high crystallinities. Under identical reaction conditions SnOct2-catalyzed and alcohol-initiated ROPs do not yield these crystallites. Furthermore, it was found that the standard crystallites are kinetically favored upon rapid crystallization, whereas the high melting form of poly(L-lactide) is thermodynamically more stable. KW - Polylactide KW - MALDI-TOF MS KW - ROPPOC PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-507477 DO - https://doi.org/10.1039/c9py01908a VL - 11 IS - 12 SP - 2182 EP - 2193 PB - Royal Society of Chemistry AN - OPUS4-50747 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weidner, Steffen A1 - Meyer, A. A1 - Chatti, S. A1 - Kricheldorf, H. R. T1 - About the transformation of low Tm into high Tm poly(L-lactide)s by annealing under the influence of transesterification catalysts N2 - Cyclic polylactides were prepared in bulk at 170 °C, crystallized at 120 °C and then annealed at temperatures between 130 and 170 C with variation of catalyst, catalyst concentration and annealing time. The transformation of the initially formed low melting (LTm) crystallites, having melting temperatures (Tm) <180 °C into high melting (HTm) crystallites having Tm values > 189 °C was monitored by means of DSC measurements and characterized in selected cases by SAXS measurements. It was confirmed that the formation of HTm crystallites involves a significant growth of the thickness of the lamellar crystallites along with smoothing of their surface. Annealing at 170 °C for 1 d or longer causes thermal degradation with lowering of the molecular weights, a gradual transition of cyclic into linear chains and a moderate decrease of lamellar thickness. An unexpected result revealed by MALDI TOF mass spectrometry is a partial reorganization of the molecular weight distribution driven by a gain of crystallization enthalpy. KW - Polylactide KW - MALDI-TOF MS KW - Crystallization KW - Annealing PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-521062 DO - https://doi.org/10.1039/d0ra10012a VL - 11 IS - 5 SP - 2872 EP - 2883 PB - Royal Society of Chemistry AN - OPUS4-52106 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, H. R. A1 - Weidner, Steffen T1 - Polymerization of L-lactide with SnCl2: A Low Toxic and Eco-friendly Catalyst N2 - Polymerizations of L-lactide catalyzed either by neat SnCl2 or by SnCl2 + difunctional cocatalysts were conducted in bulk at 180, 160 and 140 °C with variation of the Lac/Cat ratio and time. With neat SnCl2 poly(L-lactide) having weight average molecular weights (uncorrected Mw’s) up to 190 000 g mol−1 were obtained mainly consisting of linear chains. Addition of salicylic acid or 1,1-bisphenol yielded a higher fraction of cyclic polylactides but lower molecular weights. Furthermore, SnCl2 was compared with Bu2SnCl2 and various other metal chlorides and the best results were obtained with SnCl2. With ethyl L-lactate as initiator SnCl2-catalyzed ROPs were performed at 120 °C and the lac/initiator ratio was varied. All these experiments were conducted under conditions allowing for comparison with ROPs catalyzed with neat Sn(II)-2-ethyhexanoate. Such a comparison was also performed with ε-caprolactone as monomer. KW - Catalyst KW - Polylactide KW - MALDI-TOF MS KW - Polycondensation PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-520517 DO - https://doi.org/10.1007/s10924-020-02042-w SN - 1566-2543 SP - 1 EP - 13 PB - Springer Nature AN - OPUS4-52051 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, H. R. A1 - Weidner, Steffen T1 - High molecular weight poly(l-lactide) via ring-opening polymerization with bismuth subsalicylate-The role of cocatalysts N2 - The catalytic potential of bismuth subsalicylate (BiSub), a commercial drug, for ring-opening polymerization (ROP) of L-lactide was explored by variation of co-catalyst and polymerization time. Various monofunctional phenols or carboxylic acids, aromatic ortho-hydroxy acids and diphenols were examined as potential co-catalysts. 2,2´-Dihydroxybiphenyl proved to be the most successful co-catalyst yielding weight average molecular weights (uncorrected Mw values up to 185 000) after optimization of reaction time and temperature. Prolonged heating (>1-2h) depending on catalyst concentration) caused thermal degradation. In polymerization experiments with various commercial Bi(III) salts a better alternative to BiSub was not found. By means of matrix-assisted laser desorption/ionization time-of-flight (MALDI-TOF) mass spectrometry a couple of unusual and unexpected transesterification reactions were discovered. Finally, the effectiveness of several antioxidants and potential catalyst poisons was explored, and triphenylphosphine was found to be an effective catalyst poison. KW - Polylactide KW - MALDI-TOF MS KW - Ring-opening polymerization KW - Bismuth PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-519513 DO - https://doi.org/10.1002/app.50394 SN - 0021-8995 VL - 138 IS - 19 SP - 50394 PB - Wiley AN - OPUS4-51951 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, H. R. A1 - Weidner, Steffen T1 - ROP of L-lactide and ε-caprolactone catalyzed by tin(ii) and tin(iv) acetates–switching from COOH terminated linear chains to cycles N2 - The catalytic potential of tin(II)acetate, tin(IV)acetate, dibutyltin-bis-acetate and dioctyl tin-bis-acetate was compared based on polymerizations of L-lactide conducted in bulk at 160 or 130C. With SnAc2 low-Lac/Cat ratios (15/1–50/1) were studied and linear chains having one acetate and one carboxyl end group almost free of cyclics were obtained. Higher monomer/catalyst ratios and lower temperatures favored formation of cycles that reached weight average molecular weights (Mw's) between 100,000 and 2,500,000. SnAc4 yielded mixtures of cycles and linear species under all reaction conditions. Dibutyltin- and dioctyl tin bis-acetate yielded cyclic polylactides under most reaction conditions with Mw's in the range of 20,000–80,000. Ring-opening polymerizations performed with ε-caprolactone showed similar trends, but the formation of COOH-terminated linear chains was significantly more favored compared to analogous experiments with lactide. The reactivity of the acetate catalysts decreased in the following order: SnAc2> SnAc4>Bu2SnAc2 Oct2SnAc2. KW - Catalyst KW - MALDI-TOF MS KW - Ring-opening polymerization KW - Tin acetates KW - Polylactide PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-520831 DO - https://doi.org/10.1002/pol.20200866 SP - 1 EP - 12 PB - Wiley Online Library AN - OPUS4-52083 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weidner, Steffen A1 - Kricheldorf, H. R. A1 - Scheliga, F. T1 - Ring-expansion copolymerization of L-lactide and glycolide N2 - 1:1 Copolymerizations of glycolide (GL) and L-lactide (LA) is performed in bulk at 100°C and at 160°C with four cyclic tin catalysts. The resulting copolyesters are characterized by SEC measurements, 1H and 13C NMR spectroscopy and by MALDI TOF mass spectrometry. At 160°C and longer reaction time (22 h) nearly complete conversion of both monomers is achieved, and cyclic copolymers with nearly random sequences are formed. At shorter times (0.5-3.0 h, depending on catalyst) the conversion of LA is incomplete, and only cyclics having even numbers of lactyl units are obtained. At 100°C at 22 h again cycles mainly consisting of even numbered lactyl units are formed, but with even and odd numbers of glycolyl units. Copolymerization of lactide at 160°C with small amounts of GL show that formation of high Tm crystallites (Tm > 190°C) is hindered even when only > 2% of GL is added. For polyglycolide containing a smaller amount of lactide complete solubility in hexafluoroisopropanol is only observed around and above 20 mol% of lactide. KW - Ring-expansion polymerization KW - Copolymerization KW - MALDI-TOF MS KW - L-lactide KW - Glycolide KW - Crystallization PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-520270 DO - https://doi.org/10.1002/macp.202000307 SN - 1022-1352 VL - 22 IS - 3 SP - 307 PB - WileyVCH AN - OPUS4-52027 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Scholz, Philipp A1 - Falkenhagen, Jana A1 - Wachtendorf, Volker A1 - Brüll, Robert A1 - Simon, Franz-Georg T1 - Investigation on the Durability of a Polypropylene Geotextile under Artificial Aging Scenarios N2 - Geosynthetics are widely used in various civil engineering applications, such as geotextiles in coastal protection, and display a sustainable alternative to natural mineral materials. However, the full benefits of using geosynthetics can only be gained with a long service lifetime of the products. With the use of added stabilizers to the polymers, service lifetimes can be achieved in the range of 100 years. Therefore, accelerated aging methods are needed for the assessment of the long-term performance of geotextiles. In the present study, the behavior of geosynthetic materials made of polypropylene was investigated under artificial aging conditions involving elevated temperatures ranging from 30 to 80 °C, increased oxygen pressures ranging from 10 to 50 bar in water-filled autoclaves, and UV irradiation under atmospheric conditions. ATR-IR spectroscopy was employed to detect the increase in the carbonyl index over various aging durations, indicating the oxidative degradation of the geotextile. The most pronounced increase was observed in the case of aging through UV irradiation, followed by thermal aging. Elevated pressure, on the other hand, had a lower impact on oxidation. High-temperature size exclusion chromatography was utilized to follow the reduction in molar mass under different degradation conditions, and the results were consistent with those obtained from ATR-IR spectroscopy. In polyolefins such as polypropylene, Hindered Amine Stabilizers (HAS) are used to suppress oxidation caused by UV radiation. The quantitative analysis of HAS was carried out using a UV/Vis method and HPLC. The degradation of UV stabilizers during the aging of geotextiles is responsible for the oxidation and the reduction in the molar mass of polypropylene. From the results, it can be concluded that applications of PP geotextile without soil or sand cover might cause the risk of the formation of microplastic particles. Material selection, design, and maintenance of the construction must follow best practices, including the system’s removal or replacement at end-of-life. Otherwise, a sustainable use of geotextiles in civil engineering is not possible. KW - Geotextiles KW - Microplastic KW - Size exclusion chromatography KW - Accelerated aging PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-599739 DO - https://doi.org/10.3390/su16093559 SN - 2071-1050 VL - 16 IS - 9 SP - 1 EP - 15 PB - MDPI AG CY - Basel AN - OPUS4-59973 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Choi, Ching-Yi A1 - Lossada, F. A1 - Walter, K. A1 - Fleck-Kunde, T. A1 - Behrens, S. A1 - Meinelt, T. A1 - Falkenhagen, Jana A1 - Hiller, M. A1 - Oschkinat, H. A1 - Dallmann, A. A1 - Taden, A. A1 - Börner, H.G. T1 - Organic transformation of lignin into mussel-inspired glues: next-generation 2K adhesive for setting corals under saltwater N2 - The 2-methoxyphenol units (G-units) in lignin are modified by demethylation and oxidation to provide the activated lignin as one part of an advanced biobased two-component (2K) adhesive system, which exhibits promising shear strengths in dry and underwater applications. The activation of lignin is straightforward and generates quinones via demethylation and periodate oxidation. These act as Michael acceptors and react smoothly with multi-thiol-star polymers to yield thiol-catechol connectivities (TCCs). The mussel-inspired material platform acts as a very robust and versatile adhesive, combining low-cost and readily available lignin with multi-thiols to achieve outstanding adhesion strengths of up to 15 MPa in dry application. In particular, the 2K system is compatible with the marine biological environment and shows no acute toxicity to sensitive organisms such as fish eggs. Thus, one possible application of this material could be an adhesive for setting temperature-resistant corals in damaged reefs. KW - Lignin modification KW - Mussel-inspired adhesive systems PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-594588 DO - https://doi.org/10.1039/d3gc03680d SN - 1463-9270 SP - 1 EP - 15 PB - RSC CY - Cambridge AN - OPUS4-59458 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, H. A1 - Weidner, Steffen A1 - Scheliga, F. T1 - Polycondensation of poly(L-lactide) alkyl esters combined with disproportionation and symproportionation of the chain lengths N2 - Ring-opening polymerizations (ROPs) of l-lactide (LA) were performed with ethyl l-lactate or 11-bromoundecanol as initiators (In) and tin(II) ethyl hexanoate (SnOct2) as catalyst (Cat) using four different LA/In ratios (20/1, 40/1, 60/1, and 100/1). One series of ROPs was conducted in bulk at 120 °C, yielding PLAs with low dispersities (Ð ~ 1.2–1.4), and a second series was conducted in bulk at 160 °C, yielding higher dispersities (Ð ~ 1.3–1.9). Samples from both series were annealed for 1 or 14 days at 140 °C in the presence of SnOct2. Both polycondensation and disproportionation reactions occurred, so that all four samples tended to form the same type of molar mass distribution below 10,000 Da, regardless of their initially different number average molar masses (Mn). Both initiators gave nearly identical results. The thermodynamic control of all reversible transesterification processes favored the formation of crystallites composed of chains with a Mn around 3500–3700, corresponding to a crystal thickness of 10–13 nm. KW - Polylactide KW - MALDI-TOF MS KW - Crystalinity PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-600081 DO - https://doi.org/10.1002/pol.20240118 SN - 2642-4150 SP - 1 EP - 12 PB - Wiley AN - OPUS4-60008 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, H. A1 - Weidner, Steffen A1 - Meyer, A. T1 - Syntheses of high molecular mass polyglycolides via ring-opening polymerization with simultaneous polycondensation (ROPPOC) by means of tin and zinc catalysts N2 - Glycolide was polymerized in bulk by means of four different ROPPOC catalysts: tin(II) 2-ethylhexanoate (SnOct2), dibutyltin bis(pentafluoro-phenoxide) (BuSnOPF),zinc biscaproate (ZnCap), and zinc bis(pentafluoro-phenyl sulfide) (ZnSPF). The temperature was varied between 110 and 180°C and the time between 3 h and 7 days. For the few polyglycolides (PGAs) that were soluble extremely high molecular masses were obtained. The MALDI TOF mass spectra had all a low signal-to-noise ration and displayed the peaks of cyclic PGAs with a“saw-tooth pattern ”indicating formation of extended-ring crystallites in the mass range below m/z 2500. The shape of DSC curves varied considerably with catalyst and reaction conditions, whereas the long-distance values measured by SAXS were small and varied little with the polymeriza-tion conditions. KW - MALDI TOF MS KW - Polyglycolide KW - Crystalinity PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-598221 DO - https://doi.org/10.1002/pat.6365 VL - 35 IS - 4 SP - 1 EP - 10 PB - John Wiley & Sons Ltd. AN - OPUS4-59822 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, H. A1 - Weidner, Steffen T1 - Low Molar Mass Cyclic Poly(L-lactide)s: Separate Transesterification Reactions of Cycles and Linear Chains in the Solid State N2 - L-Lactide (LA) was polymerized with neat tin(II) 2-ethylhexanoate (SnOct2) in toluene at 115 °C at low concentration with variation of the LA/Cat ratio. Cyclic polylactides (cPLAs) with number average molecular weights (Mn) between 7 000 and 17 000 were obtained. MALDI-TOF mass spectrometry also revealed the formation of a few percent of linear chains. Crystalline cPLAs with Mn around 9 000 and 14 000 were annealed at 140 °C in the presence of ScOct2 or dibutyl-2-stanna-1,3-dithiolane (DSTL). Simultaneously, crystallites of extended linear chains and crystallites of extended cycles were formed regardless of the catalyst, indicating that transesterification reaction proceeded different for linear chains and for cycles, governed by thermodynamic control. The formation of extended chain crystallites with low dispersity indicates the existence of symproportionation of short and long chains. A complementary experiment was carried out with a PLA ethyl ester composed mainly of linear chains with a small fraction of cycles KW - Polylactide KW - MALDI-TOF MS KW - Annealing PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-606228 DO - https://doi.org/10.1039/D4SM00567H SN - 1744-6848 SP - 1 EP - 12 PB - Royal Society of Chemistry (RSC) AN - OPUS4-60622 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, Hans R. A1 - Weidner, Steffen A1 - Scheliga, Felix T1 - Cyclic poly(l-lactide) via ring-expansion polymerization by means of dibutyltin 4-tert-butylcatecholate N2 - Five new catalysts are prepared from dibutyltin oxide and catechol (HCa), 2,3-dihydroxynaphthalene (NaCa), 4-tert-butyl catechol (BuCa), 4-cyano catechol (CyCa), and 4-benzoyl catechol (BzCa), but only BuCa gives useful results. When benzyl alcohol is used as an initiator, linear chains having benzyl ester end groups are formed in a slow polymerization process. In contrast to cyclic or noncyclic dibutyltin bisalkoxides, neat BuCa yields cyclic poly(l-lactide)s via a fast ring-expansion polymerization. Under certain conditions, a high-melting crystalline phase (Tm = 191 °C) is obtained. At 160 °C and short reaction times even-numbered cycles are slightly prevailing, but, surprisingly, at 120 °C, odd-numbered cycles are predominantly formed. These results definitely prove that a ring-expansion mechanism is operating. KW - Lactides KW - MALDI TOF MS KW - Morphology KW - Ring-opening polymerization KW - Tin catalysts PY - 2017 DO - https://doi.org/10.1002/macp.201700274 SN - 1521-3935 SN - 1022-1352 VL - 218 IS - 22 SP - 1700274, 1 EP - 1700274, 10 PB - Wiley VCH CY - Weinheim AN - OPUS4-43583 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Cherbib, S. A1 - Jlalia, I. A1 - Chabbah, T. A1 - Chatti, S. A1 - Marestin, C. A1 - Mercier, R. A1 - Weidner, Steffen A1 - Casabianca, H. A1 - Jaffrezic-Renault, N. A1 - Abderrazak, H. T1 - Design of New Partially Bio-Based Polyguanamines for the Reversible Adsorption of Phenolic Molecules from Olive Mill Wastes N2 - Olive mill wastewater produces a variety of potent antioxidants, including hydroxytyrosol, oleuropein, and tyrosol, that have been widely used in agriculture, pharmacy, and cosmetics. This study aims to design new poly(guanamine)s phases by polycondensation of modified triazine monomers with both petro-based and biosourced diamines, to act as stationary phases for the uptake of these phenolic molecules. Obtained polymers were characterized by NMR spectroscopy, differential scanning calorimetry (DSC), and thermogravimetric analysis (TGA). The adsorption results showed that the newly synthesized polymers can effectively uptake the less polar phenolic compounds, ferulic acid, and caffeic acid. The isosorbide-based polymer (P6) presented the highest sorption efficiency, due to the hydrophilic properties of isosorbide associated with the proton affinity of the triazine groups. All the phenolic compounds were successfully desorbed from the P6 polymer using a minimal amount of a methanol/acetonitrile mixture. P6 polymer could be used for four successive adsorption processes without loss of efficiency. KW - Olive mill wastewater KW - Triazine KW - Isosorbide KW - Adsorption KW - Phenolic compounds PY - 2024 DO - https://doi.org/10.1007/s42250-024-01081-3 SN - 2522-5758 SP - 1 EP - 11 PB - Springer Science and Business Media LLC AN - OPUS4-61348 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, H. R. A1 - Weidner, Steffen A1 - Scheliga, F. T1 - SnOct2-catalyzed and alcohol-initiated ROPS of L-lactide - Control of the molecular weight and the role of cyclization N2 - Ring-opening polymerizations (ROP) of l-lactide (LA) are conducted in bulk at 130, 160, or 180 °C and are initiated with two different alcohols at 160 °C. The lactide/initiator ratio (LA/In) is varied from 50/1 (20/1 at 180 °C) to 900/1 and the lactide/catalyst ratio (LA/Cat) between 2000/1 and 8000/1. At all temperatures a nearly perfect control of number average molecular weight (Mn) via the LA/In ratio is feasible up to LA/In = 200/1, but at higher ratios the Mn value lags behind the theoretical values and the discrepancy increases with higher LA/Cat ratios. Variation of the LA/Cat ratio influences the formation of cycles but does not significantly influence Mn, when the LA/In ratio is kept constant. The formation of cycles is favored by lower In/Cat ratios and is the main reason for the unsatisfactory control of Mn at high LA/In ratios. The results also suggest that the cycles are mainly or exclusively formed by end-to-end cyclization and not, as believed previously, by back-biting. KW - Polylactide KW - MALDI-TOF MS KW - Cyclization KW - Ring-opening polymerization PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-543066 DO - https://doi.org/10.1002/macp.202100464 SN - 1521-3935 SP - 1 EP - 10 PB - Wiley-VCH CY - Weinheim AN - OPUS4-54306 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, H. A1 - Weidner, Steffen A1 - Meyer, A. T1 - Syntheses of Polyglycolide via Polycondensation: A Reinvestigation N2 - The Na salt of chloroacetic acid is condensed in suspension. Furthermore,glycolic acid is condensed in bulk or in concentrated solution by means of SnCl2 or 4-toluene sulfonic acid (TSA) as catalysts. The temperatures are varied from 160 to 200°C and the time from 1 to 5 days. Low molar mass cyclic poly(glycolic acid) (PGA) is detected by means of matrix-assisted laser desorption ionization time-of-flight (MALDI TOF) mass spectrometry in most PGAs. A predominance of certain cycles having an even number of repeat units is observed suggesting a thermodynamically favored formation of extended-ring crystals. Extremely high melting temperatures (up to 237.5°C)and high melting enthalpies are found for polycondensations with TSA in 1,2-dichlorobenzene. KW - MALDI TOF MS KW - Polycondensation KW - Polyglycolide KW - Cyclization PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-596856 DO - https://doi.org/10.1002/macp.202300397 IS - 2300397 SP - 1 EP - 7 PB - Wiley VHC-Verlag AN - OPUS4-59685 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Becker, Roland A1 - Scholz, Philipp A1 - Jung, Christian A1 - Weidner, Steffen T1 - Thermo-Desorption Gas Chromatography-Mass Spectrometry for investigating the thermal degradation of polyurethanes N2 - Thermo-Desorption Gas Chromatography-Mass Spectrometry (TD-GC-MS) was used to investigate the thermal degradation of two different polyurethanes (PU). PU samples were heated at different heating rates and the desorbed products were collected in a cold injection system and thereafter submitted to GC-MS. Prospects and limitations of the detection and quantification of semi-volatile degradation products were investigated. A temperature dependent PU depolymerization was found at temperatures above 200 °C proved by an increasing release of 1,4-butanediol and methylene diphenyl diisocyanate (MDI) representing the main building blocks of both polymers. Their release was monitored quantitatively based on external calibration with authentic compounds. Size Exclusion Chromatography (SEC) of the residues obtained after thermodesorption confirmed the initial competitive degradation mechanism indicating an equilibrium of crosslinking and depolymerization as previously suggested. Matrix-Assisted Laser Desorption Ionization (MALDI) mass spectrometry of SEC fractions of thermally degraded PUs provided additional hints on degradation mechanism. KW - Thermo-desorption KW - Mass spectrometry KW - Polyurethanes KW - Thermal degradation PY - 2023 DO - https://doi.org/10.1039/D3AY00173C SN - 1759-9660 SP - 1 EP - 6 PB - Royal Society for Chemistry AN - OPUS4-57307 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zydziak, N. A1 - Konrad, W. A1 - Feist, F. A1 - Afonin, S. A1 - Weidner, Steffen A1 - Barner-Kowollik, C. T1 - Coding and decoding libraries of sequence-defined functional copolymers synthesized via photoligation N2 - Designing artificial macromolecules with absolute sequence order represents a considerable challenge. Here we report an advanced light-induced avenue to monodisperse sequencedefined functional linear macromolecules up to decamers via a unique photochemical approach. The versatility of the synthetic strategy—combining sequential and modular concepts—enables the synthesis of perfect macromolecules varying in chemical constitution and topology. Specific functions are placed at arbitrary positions along the chain via the successive addition of monomer units and blocks, leading to a library of functional homopolymers, alternating copolymers and block copolymers. The in-depth characterization of each sequence-defined chain confirms the precision nature of the macromolecules. Decoding of the functional information contained in the molecular structure is achieved via tandem mass spectrometry without recourse to their synthetic history, showing that the sequence information can be read.We submit that the presented photochemical strategy is a viable and advanced concept for coding individual monomer units along a macromolecular chain. KW - Photoligation KW - Copolymer sequence KW - MALDI-TOF MS/MS PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-391542 DO - https://doi.org/10.1038/ncomms13672 SN - 2041-1723 VL - 7 SP - Artikel Nr. 13672 AN - OPUS4-39154 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meyer, A. A1 - Weidner, Steffen A1 - Kricheldorf, H. T1 - Stereocomplexation of cyclic polylactides with each other and with linear poly(L-lactide)s N2 - Two kinds of cyclic poly(D- and L-lactide)s were synthesized, namely CI labeled samples mainly consisting of even-numbered cycles with low dispersity and CII, CIII or CIV-labeled ones consisting of equal amounts of even and odd-numbered cycles with high dispersity and igher molecular weights (Mw up to 300 000). Furthermore, linear poly L-lactide)s were prepared by initiation with ethanol and in both series the molecular weight was varied. The formation of stereocomplexes from cyclic poly(D-lactide)s and all kinds of poly L-lactide)s was performed in dichloromethane/toluene mixtures. The stereocomplexes crystallized from the reaction mixture were characterized in the virgin state and after annealing at 205 °C. Stereocomplexes free of stereohomopolymers with crystallinities up to 80% were obtained from all experiments in yields ranging from 60 to 80%. Despite the high annealing temperature (maintained for 1 h), little transesterification was observed and the crystallinity slightly increased. KW - Polylactide KW - MALDI-TOF MS KW - Stereocomplex KW - Cyclic PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-496693 DO - https://doi.org/10.1039/c9py01236b VL - 10 SP - 6191 EP - 6199 PB - Royal Society for Chemistry AN - OPUS4-49669 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, H. R. A1 - Weidner, Steffen A1 - Scheliga, F. T1 - Synthesis of cyclic poly(l-lactide) catalyzed by Bismuth salicylates-A combination of two drugs N2 - l‐lactide was polymerized in bulk at 160 or 180°C with mixtures of bismuth subsalicylate (BiSub) and salicylic (SA) as catalysts. The SA/Bi ratio and the monomer/Bi ratio were varied. The highest molecular weights (weight average, Mw) were achieved at a SA/Bi ratio of 1/1 (Mw up to 92 000 g mol−1). l‐Lactide was also polymerized with combinations of BiSub and silylated SA, and Mw values up to 120 000 g mol−1 were achieved at 180°C. MALDI‐TOF mass spectrometry and Mark‐Houwink‐Sakurada measurements proved that under optimized reaction conditions the resulting polylactides consist of cycles. KW - Polylactide KW - MALDI-TOF MS KW - Cyclization KW - Catalyst KW - Salicylate PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-488622 DO - https://doi.org/10.1002/pola.29473 SN - 0887-624X SN - 1099-0518 SP - 29473 PB - Wiley AN - OPUS4-48862 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, H. R. A1 - Weidner, Steffen T1 - Synthesis of polylactides by means of tin catalysts N2 - This article reviews the usefulness of tin(II) and tin(IV) salts and compounds as catalysts for the polymerization of lactides. The text is subdivided into nine parts mainly reflecting different polymerization strategies, such as ring-opening polymerization (ROP), ring-expansion polymerization (REP), ROP combined with simultaneous polycondensation (ROPPOC), various catalysts with unknown polymerization mechanisms, and polycondensation of lactic acid. Since the toxicity of tin salts and compounds is a matter of concern and frequently mentioned in numerous publications, the first section deals with facts instead of myths about the toxicity of tin salts and compounds. KW - Polylactide KW - MALDI-TOF MS KW - Tin catalysts PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-545050 DO - https://doi.org/10.1039/d2py00092j SP - 1 EP - 30 PB - Royal Society for Chemistry AN - OPUS4-54505 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, Hans R. A1 - Weidner, Steffen T1 - Ring-ring equilibration (RRE) of cyclic poly(L-lactide)s by means of cyclic tin catalysts N2 - With 2,2-dibutyl-2-stanna-1,3-dithiolane (DSTL) and 2-stanna-1,3-dioxa-4,5,6,7-dibenzoxepane (SnBiPh) as catalysts ring-expansion polymerizations (REP) were performed either in 2 M solution using three different solvents and two different temperatures or in bulk at 140 and 120 ◦C. A kinetically controlled rapid REP up to weight average molecular masses (Mẃs) above 300 000 was followed by a slower degradation of the molecular masses at 140 ◦C, but not at 120 ◦C Furthermore, a low molecular mass cyclic poly(L-lactide) (cPLA) with a Mn around 16 000 was prepared by polymerization in dilute solution and used as starting material for ring-ring equilibration at 140 ◦C in 2 M solutions. Again, a decrease of the molecular mass was detectable, suggesting that the equilibrium Mn is below 5 000. The degradation of the molecular masses via RRE was surprisingly more effective in solid cyclic PLA than in solution, and a specific transesterification mechanism involving loops on the surface of crystallites is proposed. This degradation favored the formation of extended-ring crystallites, which were detectable by a “saw-tooth pattern” in their MALDI mass spectra. KW - Organic Chemistry KW - Polymers and Plastics KW - MALDI-TOF MS KW - Materials Chemistry PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-593819 DO - https://doi.org/10.1016/j.eurpolymj.2024.112765 SN - 0014-3057 VL - 206 SP - 1 EP - 8 PB - Elsevier B.V. AN - OPUS4-59381 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weidner, Steffen A1 - Meyer, A. A1 - Falkenhagen, Jana A1 - Kricheldorf, H. R. T1 - Polycondensations and Cyclization of Poly(L-lactide) Ethyl Esters in the Solid State N2 - The usefulness of seven different Tin catalysts, Bismuth subsalicylate and Titan tetra(ethoxide) for the polycondensation of ethyl L-lactate (ELA) was examined at 150 °C/6 d. Dibutyltin bis(phenoxides) proved to be particularly effective. Despite the low reactivity of ELA, weight average molecular masses (Mw) up to 12 500 were found along with partial crystallization. Furthermore, polylactides (PLAs) of similar molecular masses were prepared via ELA-initiated ROPs of L-lactide by means of the four most effective polycondensation catalysts. The crystalline linear PLAs were annealed at 140 or 160 °C in the presence of these catalysts. The consequences of the transesterification reactions in the solid PLAs were studied by means of matrix-assisted laser desorption/ionization (MALDI TOF) mass spectrometry, gel permeation chromatography (GPC) and small-angle X-ray scattering (SAXS). The results indicate that polycondensation and formation of cycles proceed in the solid state via formation of loops on the surface of the crystallites. In summary, five different transesterification reactions are required to explain all results. KW - Polylactide KW - MALDI-TOF MS KW - Crystalinity PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-592934 DO - https://doi.org/10.1039/d3py01232h SN - 1759-9962 VL - 15 IS - 2 SP - 71 EP - 82 PB - RSC Publ. CY - Cambridge AN - OPUS4-59293 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, H. A1 - Scheliga, F. A1 - Weidner, Steffen T1 - Syntheses of Cyclic Poly(l-lactide)s by Means of Zinc-Based Ring-Opening Polymerization with Simultaneous Polycondensation (ROPPOC) Catalysts N2 - Ring-opening polymerizations of l-lactide are studied in bulk at 140 or 160 °C with zinc n-hexanoate, zinc 4-chlorothiophenolate, and zinc pentafluoro thiophenolate (ZnSPF) as catalysts. The reactivity increases in the given order. With all three catalysts a high fraction of cycles is obtained only at polymerization (annealing) times around 7 d. With ZnSPF weight average molecular weights (Mw) up to 178 000, a Tm around 199 °C and a 𝚫Hm around 99 J g−1 were achieved. The samples annealed for 4 or 7 d also display a saw tooth pattern of the mass peak distribution in the matrix-assisted laser desorption/ionization time of flight spectra indicating transesterification reactions across the surface of extended ring crystals. This process optimizes the thermodynamical properties of the crystalline cyclic polylactides and is responsible for the high Tm and 𝚫Hm values. KW - Polylactide KW - MALDI-TOF MS KW - Ring opening polymerization KW - Polymerization PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-578264 DO - https://doi.org/10.1002/macp.202300070 SN - 1022-1352 SP - 202300070 PB - Wiley VHC-Verlag AN - OPUS4-57826 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, H. R. A1 - Weidner, Steffen A1 - Scheliga, F. T1 - Ring-opening polymerizations of L-Lactide catalyzed by zinc caprylate: Syntheses of cyclic and linear poly(L-lactide)s N2 - Alcohol-initiated ring-opening polymerizations (ROPs) of L-Lactide (LA) were conducted in bulk at 130 °C catalyzed by Zn acetate (ZnAc2), lactate (ZnLac2), or caprylate (ZnCap2). 11-undecenol (UND), 1-hydroxymethylnaphtalene (HMN), and 4-nitrobenzylalcohol (4NB) were used as alcohols. Whereas variation of the alcohols had little effect, the usefulness of the catalysts increased in the order: acetate < lactate < caprylate. Hence, further alcohol-initiated polymerizations were performed with ZnCap2 alone and with variation of the lactide/catalyst (LA/Cat) ratio. With increasing LA/Cat ratio higher fractions of cyclic poly(L-lactide) (PLA) were found, so that the measured degree of polymerization (DP) is considerably lower than the theoretical value (i.e., 2 x LA/alcohol). With neat ZnCap2 cyclic PLAs were the largely prevailing reaction products. For these cyclic PLAs weight average molar masses (Mw) up to 134,000 were obtained and an optical purity around 99% was indicated by 13C NMR spectroscopy and DSC measurements even after 48 h at 150 or 160 °C. KW - Cyclization KW - Lactide KW - Ring opening polymerization KW - Transesterification KW - Zinc catalyst KW - MALDI PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-557565 DO - https://doi.org/10.1002/pol.20220328 SN - 2642-4150 SP - 1 EP - 10 PB - Wiley AN - OPUS4-55756 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, H. A1 - Weidner, Steffen T1 - Cyclic and linear poly(L-lactide)s by ring-expansion polymerization with Bu2SnO, Oct2SnO, and Bu2SnS N2 - To elucidate the usefulness of commercial Bu2SnO as catalyst for syntheses of linear and/or cyclic polylactides L-Lactide was polymerized in bulk with variation of the LA/Cat ratio, temperature and time. Based on a ring-expansion polymerization (REP) mechanism cyclic polylactides (PLAs) with weight average molecular weights in the range of 200,000–300,000 are obtained at the highest temperature (180 °C). Polymerizations at 150 °C yielded crystalline, mainly cyclic polylactides which, after annealing, showed high melting temperatures (up to 197.5 °C) and high crystallinities (>80%). Polymerization at 120 °C confirmed the trend towards more linear chains with lower temperatures but yielded extended-ring crystals showing a “saw-tooth pattern” in the mass spectra. Oct2SnO gave similar results as Bu2SnO. Bu2SnS proved a sluggish polymerization catalyst, but a good transesterification catalyst in solid PLA. KW - MALDI TOF MS KW - Biobased polymers KW - Polylactide KW - Ring-expansion polymerization PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-584121 DO - https://doi.org/10.1002/pol.20230515 SN - 2642-4169 SP - 1 EP - 10 PB - Wiley CY - Hoboken, NJ AN - OPUS4-58412 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, H. R. A1 - Weidner, Steffen A1 - Meyer, A. T1 - About the Influence of (Non-)Solvents on the Ring Expansion Polymerization of l-Lactide and the Formation of Extended Ring Crystals N2 - Ring-expansion polymerizations (REPs) catalyzed by two cyclic tin catalysts (2-stanna-1.3-dioxa-4,5,6,7-dibenzazepine [SnBiph] and 2,2-dibutyl-2-stanna-1,3-dithiolane [DSTL]) are performed at 140 °C in bulk. Small amounts (4 vol%) of chlorobenzene or other solvents are added to facilitate transesterification reactions (ring–ring equilibration) in the solid poly(l-lactide)s. In the mass range up to m/z 13 000 crystalline PLAs displaying a so-called saw-tooth pattern in the MALDI-TOF mass spectra are obtained indicating the formation of extended-ring crystals. The characteristics of extended-ring crystallites and folded-ring crystallites are discussed. Furthermore, extremely high melting temperatures (Tm’s up to 201.2 °C) and melting enthalpies (𝚫Hm’s up to 106 J g−1)) are found confirming that 𝚫Hm max, the 𝚫Hm of a perfect crystal, is around or above 115 J g−1 in contrast to literature data. KW - Polylactide KW - MALDI-TOF MS KW - Ring-expansion polymerization KW - Biobased PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-573063 DO - https://doi.org/10.1002/macp.202200385 VL - 224 IS - 5 SP - 1 EP - 8 PB - Wiley VHC-Verlag AN - OPUS4-57306 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Geburtig, Anja A1 - Wachtendorf, Volker A1 - Falkenhagen, Jana T1 - Combined impact of UV radiation and nitric acid on high‐density polyethylene containers as a laboratory test N2 - In a laboratory test, transparent high‐density polyethylene (HDPE) jerrycans have been exposed to both UV radiation and 55 wt‐% nitric acid solution at (41 ± 2)°C, for up to 20 days. For comparison, UV radiant exposure (21 days) and nitric acid exposure (up to 6 weeks) were performed separately, at nearly equal temperatures. The damages are compared with FTIR spectroscopy in ATR and HT‐gel permeation chromatography(GPC) on a molecular level and with hydraulic internal pressure testing as a component test. For the used jerrycans, relevant oxidation can only be found after the combined exposure. This is caused by the decomposition of nitric acid into nitrous gases by UV radiation, which is also observed at lower concentrations (28 wt‐%). After 6 days of laboratory exposure, this is rated as critical, which corresponds to about 1/10 year in Central Europe, according to the UV radiant exposure. The gradual increase in oxidative damage shows the reproducibility of the test. KW - Molecular mass distribution KW - High-density polyethylene KW - Nitric acid KW - UV radiation PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-550141 DO - https://doi.org/10.1002/pts.2673 SN - 0894-3214 VL - 35 IS - 10 SP - 729 EP - 735 PB - Wiley CY - New York, NY AN - OPUS4-55014 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meyer, Andreas A1 - Weidner, Steffen A1 - Kricheldorf, Hans R. T1 - Star-shaped poly(l-lactide)s based on pentaerythritol: About crystallization and polycondensation plus disproportionation and ring formation in the solid state N2 - Star-shaped poly( L-lactide)s (s-PLAs), were prepared by ring-opening polymerization of with pentaerythritol and catalyzed by tin(II) 2-ethylhyexanoate (SnOct out in bulk at either 120 ◦ C or 160 ◦ L-lactide (LA) initiated 2 ). Two small series of ROPs were carried C with variation of the LA/initiator ratio. Matrix-assisted laser desorption/ ionization time-of-flight (MALDI-TOF) mass spectra revealed traces of cycles in 120 ◦ C samples only at low initiator/catalyst ratios. In contrast, higher fractions of cycles were detected in samples prepared at 160 C, suggesting a "back-biting" origin. The influence of arm length and thermal history on crystallinity was investigated by differential scanning calorimetry (DSC) and wide-angle x-ray scattering (WAXS). It was shown that annealing increased the melting temperature (T ◦ ◦ m ) and crystallinity. However, annealing at 140 ◦ C for 14 d also caused significant solid-state transesterification. In addition, crystallites composed of s-PLAs with extended arms and, simultaneously, crystallites composed exclusively of extended rings were formed, identified by their typical "sawtooth" pattern in the MALDI mass spectra. Small angle x-ray scattering (SAXS) indicated that the crystal thickness was lower than that of linear PLAs annealed under identical conditions, but increased upon annealing at 140 C. KW - MALDI-TOF MS KW - Polylactide KW - Crystallisation KW - AStar-shaped polymers PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-636832 DO - https://doi.org/10.1016/j.polymer.2025.128709 SN - 0032-3861 VL - 334 SP - 1 EP - 11 PB - Elsevier Ltd. AN - OPUS4-63683 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, Hans R. A1 - Weidner, Steffen T1 - Zwitterionic polymerization of glycolide catalyzed by pyridine N2 - The usefulness of various N- and P-based catalysts for syntheses of cyclic polyglycolide via zwitterionic polymerization of glycolide was examined. Most catalysts produced discolored, largely insoluble polyglycolides consisting of cycles and unidentified byproducts. Soluble, cyclic polyglycolides were obtained using neat pyridine as catalyst at 120 °C, 100 °C, 80 °C, and even at 60 °C. The number-average molecular weights were extremely low and depended slightly on the glycolide-to-pyridine ratio. Three different mass distributions of the cycles were detected by mass spectrometry, depending on the reaction conditions. The cyclic polyglycolides were also characterized by differential scanning calorimetry (DSC) and small-angle X-ray scattering (SAXS) measurements. The SAXS data in combination with the mass spectra indicate that the majority of the cycles form extended-ring crystallites KW - MALDI-TOF MS KW - Polylactide KW - Polymerization KW - Zitterions PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-639748 DO - https://doi.org/10.1039/d5py00762c SN - 1759-9954 SP - 1 EP - 9 PB - Royal Society of Chemistry (RSC) AN - OPUS4-63974 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bui, Minh A1 - Heinekamp, Christian A1 - Fuhry, Emil A1 - Weidner, Steffen A1 - Radnik, Jörg A1 - Ahrens, Mike A1 - Scheurell, Kerstin A1 - Balasubramanian, Kannan A1 - Emmerling, Franziska A1 - Braun, Thomas T1 - Lewis-acid induced mechanochemical degradation of polyvinylidene fluoride: transformation into valuable products N2 - Polyvinylidene fluoride (–[CH2CF2]n–, PVDF) waste poses significant environmental challenges due to its recalcitrant nature and widespread use. This study addresses the end-of-life management of PVDF by introducing a novel, sustainable mechanochemical approach for its valorisation. We investigated the degradation of PVDF into value-added materials using ball milling with anhydrous AlCl3 to achieve a quantitative mineralisation producing AlF3 and halide-functionalised graphite, along with gaseous products (HCl and CH4). Mechanistic key steps involve Lewis-acid catalysed C–F bond activation, dehydrofluorination and aromatisation. This approach provides an effective solution for PVDF waste management while offering a promising route for the production of high-value materials from polymer waste streams. Our findings contribute to sustainable practices in polymer recycling and resource recovery, respond to pressing environmental concerns associated with fluoropolymer disposal, and demonstrate the potential to convert polymer wastes into useful products. KW - Mechanochemistry KW - Polyvinylidenfluoride KW - Degradation KW - Ball mill PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-649015 DO - https://doi.org/10.1039/d5sc05783c SN - 2041-6520 VL - 16 IS - 40 SP - 18903 EP - 18910 PB - Royal Society of Chemistry (RSC) AN - OPUS4-64901 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, Hans R. A1 - Weidner, Steffen A1 - Meyer, A. T1 - About Polycondensation, Disproportionation, and Cyclization of Acetylated Poly(L-Lactide) Esters N2 - L-lactide (LA) is polymerized with ethyl L-lactate or trifluoroethanol as initiators (LA/In = 30/1), and the resulting poly(L-lactide) esters are acetylated with acetic anhydride. The acetylated PLA esters are mixed with SnOct2, dibutyltin bis(4-chlorophenoxide), or dibutyltin bis(pentafluorophenoxide) in solution and crystallized at 120 °C. The doped crystals are annealed at 140 °C or at 160 °C for 7, 14, and 28 days, and the chemical modifications that occurred in the solid state are monitored by matrix-assisted laser desorption/ionization time-of-flight (MALDI TOF) mass spectrometry, gel permeation chromatography (GPC), and differential scanning calorimetry (DSC) measurements. All catalysts promoted polycondensation, while no significant formation of cycles is observed. However, in the presence of SnOct2, disproportionation of chains occurred upon annealing at 120 or 140 °C, and crystallites consisting of extended chains with Mn values ≈3500 – 3600 and low dispersities (Ð < 1.5) are formed. KW - MALDI-TOF MS KW - Polycondensation KW - Polylactides KW - Transesterifcation PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630349 DO - https://doi.org/10.1002/macp.202400175 SN - 1521-3935 VL - 225 IS - 19 PB - Wiley VHC-Verlag AN - OPUS4-63034 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gugin, Nikita A1 - Schwab, Alexander A1 - Carraro, Francesco A1 - Tavernaro, Isabella A1 - Falkenhagen, Jana A1 - Villajos, Jose A1 - Falcaro, Paolo A1 - Emmerling, Franziska T1 - ZIF-8-based biocomposites via reactive extrusion: towards industrial-scale manufacturing N2 - Mechanochemistry, a sustainable synthetic method that minimizes solvent use, has shown great promise in producing metal–organic framework (MOF)-based biocomposites through ball milling. While ball milling offers fast reaction times, biocompatible conditions, and access to previously unattainable biocomposites, it is a batch-type process typically limited to gram-scale production, which is insufficient to meet commercial capacity. We introduce a scalable approach for the continuous solid-state production of MOF-based biocomposites. Our study commences with model batch reactions to examine the encapsulation of various biomolecules into Zeolitic Imidazolate Framework-8 (ZIF-8) via hand mixing, establishing a foundation for upscaling. Subsequently, the process is scaled up using reactive extrusion, enabling continuous and reproducible kilogram-scale production of bovine serum albumin (BSA)@ZIF-8 with tunable protein loading. Furthermore, we achieve the one-step formation of shaped ZIF-8 extrudates encapsulating clinical therapeutic hyaluronic acid (HA). Upon release of HA from the composite, the molecular weight of HA is preserved, highlighting the industrial potential of reactive extrusion for the cost-effective and reliable manufacturing of biocomposites for drug-delivery applications. KW - Mechanochemistry KW - Extrusion KW - Biocompoites KW - MOFs PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-654777 DO - https://doi.org/10.1039/D5TA08276E SN - 2050-7496 SP - 1 EP - 14 PB - Royal Society of Chemistry AN - OPUS4-65477 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, Hans R. A1 - Weidner, Steffen A1 - Meyer, Andreas T1 - Poly(butylene terephthalate): About condensation, cyclization, degradation and elimination reactions in the solid state, and the role of smooth crystal surfaces N2 - Three commercial poly(butylene terephthalate) (PBT) samples - Pocan B1300 (B13), Pocan B1600 (B16), and Addigy P 1210 (AP121) - served as the starting materials for the annealing experiments, which were conducted with and without the addition of esterification and transesterification catalysts. The catalysts used were Sn(II) 2-ethylhexanoate (SnOct₂), Zr(IV) acetylacetonate, and 4-toluene sulfonic acid (TSA). Temperatures varied between 150 and 210 °C. The PBT samples were characterized using differential scanning calorimetry (DSC), gel permeation chromatography (GPC), small-angle X-ray scattering (SAXS), and matrix-assisted laser desorption/ionization time-of-flight (MALDI TOF) mass spectrometry. The MALDI mass spectra of all three samples differed greatly but displayed mass peaks of cycles. Similar results were produced by annealing with SnOct₂ or Zr(acac)₄, which favored the formation of even-numbered cycles within the mass range below m/z 5000, along with slow degradation. TSA favored a more intensive degradation without the formation of cycles or even with the destruction of cycles. PBT chains with two carboxylic (COOH) end groups were the most stable species under all circumstances. The origin of the extremely high melting point of AP121 (241–242 °C) can be explained by the smoothing of crystallite surfaces via transesterification. The results suggest that combining MALDI mass spectrometry and SAXS measurements provides a new way to better understand the solid-state chemistry of PBT and related polyesters. KW - MALDI-TOF MS KW - Polybutylene Terephthalate KW - Crystallization KW - solid state KW - cyclization PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-652844 DO - https://doi.org/10.1016/j.polymdegradstab.2025.111862 SN - 0141-3910 VL - 245 SP - 1 EP - 11 PB - Elsevier Ltd. AN - OPUS4-65284 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weidner, Steffen A1 - Meyer, Andreas A1 - Falkenhagen, Jana A1 - Kricheldorf, Hans R. T1 - Cyclic polyglycolide by means of metal acetylacetonates N2 - Glycolide was polymerized in bulk at 160 °C using various metal acetylacetonates as catalysts. Zirconium acetylacetonate was particularly efficient, enabling rapid polymerization even at 130 °C. The formation of cyclic poly(glycolic acid) (PGA), most likely via a ring-expansion polymerization (REP) mechanism, was proven by matrix-assisted laser desorption/ionization time-of-flight (MALDI-TOF) mass spectrometry. Depending on the polymerization conditions, the formation of even-numbered cycles was favored to varying degrees. Number-average molecular weights (Mn) in the range of 2000–3500 g mol−1 were achieved with dispersities below 2.0. Wide-angle X-ray scattering (WAXS) powder patterns showed that the crystal lattice was the same as that of known linear PGAs, regardless of the Mn values. These patterns enabled a comparison of crystallinities with values derived from DSC measurements. KW - MALDI-TOF MS KW - Polyglycolide KW - Crystallization KW - Small-angle X-ray scattering KW - Cyclization PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-653731 DO - https://doi.org/10.1039/d5ra07961f SN - 2046-2069 VL - 16 IS - 2 SP - 1757 EP - 1764 PB - Royal Society of Chemistry (RSC) AN - OPUS4-65373 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Elert, Anna Maria A1 - Kanerva, M A1 - Puolakka, A A1 - Takala, T.M. A1 - Mylläri, V A1 - Jönkkäri, I A1 - Sarlin, E A1 - Seitsonen, J A1 - Ruokolainen, J A1 - Saris, P A1 - Vuorinen, J T1 - Antibacterial polymer fibres by rosin compounding and melt-spinning N2 - The antibacterial features of natural pine/spruce rosin are well established, yet the functionality in various thermoplastics has not been surveyed. This work focuses on the processing of industrial grade purified rosin mixed with polyethylene (PE), polypropylene (PP), polylactic acid (PLA), polyamide (PA) and corn starch based biopolymer (CS). Homopolymer masterbatches were extrusion-compounded and melt-spun to form fibres for a wide range of products, such as filters, reinforcements, clothing and medical textiles. Due to the versatile chemical structure of rosin, it was observed compatible with all the selected polymers. In general, the rosin-blended systems were shear-thinning in a molten condition. The doped fibres spun of PE and PP indicated adequate melt-spinning capability and proper mechanical properties in terms of ultimate strength and Young's modulus. The antibacterial response was found dependent on the selected polymer. Especially PE with a 10 wt% rosin content showed significant antibacterial effects against Escherichia coli DH5α and Staphylococcus aureus ATCC 12598 when analysed in the Ringer's solution for 24 h. KW - Rosin KW - Antibacterial KW - Thermoplastics PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-481785 DO - https://doi.org/10.1016/j.mtcomm.2019.05.003 SN - 2352-4928 VL - 20 SP - 527 EP - 527 PB - Elsevier AN - OPUS4-48178 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Brzeska, J. A1 - Elert, Anna Maria A1 - Morawska, M. A1 - Sikorska, W. A1 - Kowalczuk, M. A1 - Rutkowska, M. T1 - Branched Polyurethanes Based on Synthetic Polyhydroxybutyrate with Tunable Structure and Properties N2 - Branched, aliphatic polyurethanes (PURs) were synthesized and compared to linear analogues. The influence of polycaprolactonetriol and synthetic poly([R,S]-3-hydroxybutyrate) (R,S-PHB) in soft segments on structure, thermal and sorptive properties of PURs was determined. Using FTIR and Raman spectroscopies it was found that increasing the R,S-PHB amount in the structure of branched PURs reduced a tendency of urethane groups to hydrogen bonding. Melting enthalpies (on DSC thermograms) of both soft and hard segments of linear PURs were higher than branched PURs, suggesting that linear PURs were more crystalline. Oil sorption by samples of linear and branched PURs, containing only polycaprolactone chains in soft segments, was higher than in the case of samples with R,S-PHB in their structure. Branched PUR without R,S-PHB absorbed the highest amount of oil. Introducing R,S-PHB into the PUR structure increased water sorption. Thus, by operating the number of branching and the amount of poly([R,S]-3-hydroxybutyrate) in soft segments thermal and sorptive properties of aliphatic PURs could be controlled. KW - IR KW - Polyurethane KW - PUR KW - RAMAN PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-457087 DO - https://doi.org/10.3390/polym10080826 VL - 10 IS - 8 SP - 826, 1 EP - 12 PB - MDPI AN - OPUS4-45708 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zou, T. A1 - Nonappa, N. A1 - Khavani, M. A1 - Vuorte, M. A1 - Penttilä, P. A1 - Zitting, A. A1 - Valle-Delgado, J. J. A1 - Elert, Anna Maria A1 - Silbernagl, Dorothee A1 - Balakshin, M. A1 - Sammalkorpi, M. A1 - Österberg, M. T1 - Experimental and Simulation Study of the Solvent Effects on the Intrinsic Properties of Spherical Lignin Nanoparticles N2 - Spherical lignin nanoparticles (LNPs) fabricated via nanoprecipitation of dissolved lignin are among the most attractive biomass-derived nanomaterials. Despite various studies exploring the methods to improve the uniformity of LNPs or seeking more application opportunities for LNPs, little attention has been given to the fundamental aspects of the solvent effects on the intrinsic properties of LNPs. In this study, we employed a variety of experimental techniques and molecular dynamics (MD) simulations to investigate the solvent effects on the intrinsic properties of LNPs. The LNPs were prepared from softwood Kraft lignin (SKL) using the binary solvents of aqueous acetone or aqueous tetrahydrofuran (THF) via nanoprecipitation. The internal morphology, porosity, and mechanical properties of the LNPs were analyzed with electron tomography (ET), small-angle X-ray scattering (SAXS), atomic force microscopy (AFM), and intermodulation AFM (ImAFM). We found that aqueous acetone resulted in smaller LNPs with higher uniformity compared to aqueous THF, mainly ascribing to stronger solvent−lignin interactions as suggested by MD simulation results and confirmed with aqueous 1,4-dioxane (DXN) and aqueous dimethyl sulfoxide (DMSO). More importantly, we report that both LNPs were compact particles with relatively homogeneous density distribution and very low porosity in the internal structure. The stiffness of the particles was independent of the size, and the Young’s modulus was in the range of 0.3−4 GPa. Overall, the fundamental understandings of LNPs gained in this study are essential for the design of LNPs with optimal performance in applications. KW - Lignin KW - Electron tomography KW - Intermodulation AFM KW - Modulus KW - SAXS PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-546948 DO - https://doi.org/10.1021/acs.jpcb.1c05319 SN - 1520-5207 VL - 125 IS - 44 SP - 12315 EP - 12328 PB - ACS AN - OPUS4-54694 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schutter, Jan David A1 - Eberhardt, Karl A1 - Elert, Anna Maria A1 - Radnik, Jörg A1 - Geißler, Daniel A1 - Özcan Sandikcioglu, Özlem T1 - Synthesis and characterization of lipopolysaccharide (LPS) anchored polystyrene microparticles as a synthetic model system for attachment studies N2 - Outer membrane lipopolysaccharides (LPS) play a crucial role in determining attachment behavior and pathogenicity of bacteria. The aim of this study was to develop a simple procedure for anchoring bacterial lipopolysaccharides to polystyrene (PS) microparticles as a model system for in situ attachment studies. By using a swellcapture methodology, commercially available LPS of Pseudomonas aeruginosa (strain ATCC 27316 serotype 10.22) was anchored onto PS microparticles in a proof-of-concept study. A detailed chemical and morphological characterization has proven the success of LPS incorporation. It was shown that the coverage and structure of the LPS film was concentration dependent. The procedure can easily be adapted to LPS of other bacterial strains to generate a synthetic model toolkit for attachment studies. KW - Bacterial lipopolysaccharides KW - Pseudomonas aeruginosa KW - Polystyrene microparticles KW - Swell-capture KW - Biomimicry PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-579818 DO - https://doi.org/10.1016/j.colsurfb.2023.113301 SN - 0927-7765 VL - 226 SP - 1 EP - 7 PB - Elsevier B.V. AN - OPUS4-57981 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertin, Annabelle T1 - Upper critical solution temperature (UCST)-type thermoresponsive polymers from hydrogen-bonding monomers N2 - UCST-type thermoresponsive polymers (i.e. that phase separate from solution upon cooling) present a tremendous potential not only in aqueous media where they can be used in drug delivery, diagnostic and microfluidic applications, but also in water/alcohol mixtures, where they can be used for instance in sensing systems for alcohol-soluble drugs. However, only a few thermoresponsive polymers have been reported that present an UCST in a relevant temperature range and “green” solvents such as water or ethanol. In this context, acrylamide-based monomers can be very useful building blocks for designing novel non-ionic UCST-type polymers because of their hydrophilic nature (with the appropriate side chain) and propensity to form hydrogen bonds. We will present our latest results on the UCST-type thermoresponsive behaviour of acrylamide- and 2,6-diaminopyridine-based homopolymers and copolymers in water or water/alcohol mixtures, and give some insights about the rational design of UCST polymers relying on H-bonding. T2 - UCT&IOCB Theoretical Chemistry Seminars CY - University of Chemistry and Technology, Department of Physical Chemistry, Prague, Czech Republic DA - 24.11.2017 KW - Thermoresponsive polymers KW - UCST polymers KW - 2,6-diaminopyridine PY - 2017 AN - OPUS4-43129 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kolmangadi, Mohamed Aejaz T1 - Suppressed Transition and Dynamic self-asembly of ionic superdiscs in cylindrical nanochannels N2 - Liquid crystalline mesophases in nanoconfinement exhibit intriguing phase transition behaviors and relaxation dynamics. Here, we investigate the molecular mobility and electrical conductivity of a columnar ionic liquid crystal confined in self-ordered nanoporous alumina oxide membranes of pore size ranging from 180 nm down to 25 nm. We use nano-broadband dielectric spectroscopy (BDS) and calorimetry to study the dynamics and phase behavior. Calorimetric investigation reveals a complete suppression of the columnar – isotropic transition, while the plastic crystalline – columnar transition temperature decreases with inverse pore size and deviates from the Gibbs – Thomson equation. For the bulk case, BDS detects two relaxation modes in the crystalline phase, the γ relaxation and the α1 relaxation, and two relaxation modes in the columnar phase, the α2 and α3 relaxation. All relaxation modes slow down for the confined case compared to the bulk. However, a new relaxation mode reflecting the interfacial layer emerges for the 80 and 25 nm. We discuss the possible molecular origins of the different relaxation modes observed. For the bulk ILC, a clear jump of 4 orders of magnitude in the absolute values of DC conductivity occurs at the transition from the plastic crystalline to hexagonal columnar phase, for the confined ILC, this transition is smooth. DC conductivity is reduced for the confined case, except for the 25nm, where the values are similar to the bulk. T2 - DPG Spring Meet 2023 CY - Dresden, Germany DA - 26.03.2023 KW - Ionic Liquid crystals KW - Nanoconfinement KW - Conductivity PY - 2023 AN - OPUS4-57345 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Maaß, Robert T1 - Opening Ideas N2 - This article explores the strategic and operational framework of programming within The Minerals, Metals & Materials Society (TMS). Operating as a grassroots organization, the Society faces the unique challenge of balancing member autonomy with the necessity of a cohesive, high-quality technical program. The author, serving as the TMS Program Director, reflects on the leadership's role as an enabler, emphasizing that success is defined by the ability to support the symposium-organizer community while maintaining the internationally respected TMS brand. KW - Association Management KW - Symposium Programming KW - Grassroots Governance PY - 2026 DO - https://doi.org/10.1007/s11837-026-08312-7 SN - 1047-4838 SP - 1 PB - Springer Science and Business Media LLC AN - OPUS4-65837 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scholz, Philipp T1 - Degradation of polyurethanes in various environments – Effects on molecular mass and crosslinking N2 - The increasing application of polyurethanes (PU) in safety relevant sectors (fire protection, insulation, medicine technique) requires detailed knowledge of the stability and reliability of these materials. Different climate factors are supposed to induce diverse and overlapping degradation reactions. The knowledge of these degradation mechanisms is necessary for an estimation of the period of application depending on usage of the material. An essential property of a polymeric system is represented by the molecular weight. Since a change of the molecular weight is a measure for the chemical stability of a polymer, size-exclusion chromatography (SEC) was used to monitor changes of the molecular weight of thermoplastic polyether- and polyester urethane (TPU) exposed to thermal, hydrolytic and photo-oxidative (UV) degradation conditions for several days. Thermal treatments were performed at elevated temperatures (100 - 200 °C) under oxidative (air) as well as non-oxidative (nitrogen) conditions to evaluate the specific influence of oxygen on the degradation. At higher temperatures (≥ 175 °C) a fast decrease of the molecular masses of both PU accompanied by a high degree of crosslinking was found. At lower temperatures (≤ 150 °C) the polymers remained widely unaffected by thermal degradation within the investigated degradation interval of up to two weeks, which was already known from FTIR spectroscopy[1]. In contrast to that, UV treatment at 25 °C at less than 10 % rel. humidity (RH) resulted in a fast crosslinking, whereas the molecular masses of both PU decreased slower than during the thermal treatments. The depth of penetration of the UV radiation was determined using 3D printed PU samples with different thicknesses. Hydrolysis based degradation effects were less significant. Only slight molecular mass changes were detected at temperatures ≤ 80 °C within a time span of 14 days, while no crosslinking could be measured. Considering the degradation results at the investigated exposure parameters, it could be shown that ester-based PU in general exhibits a significant higher stability compared to ether-based materials. T2 - ANAKON 2019 CY - Münster, Germany DA - 25.03.2019 KW - Polyurethane KW - Thermal degradation KW - UV degradation KW - Molecular masses KW - Crosslinking PY - 2019 AN - OPUS4-47957 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kastanias, Elaine T1 - Chemical and electrochemical interaction mechanisms of metal-reducing bacteria with gold surfaces N2 - The ubiquity of biofilms is accompanied by significant health and safety risks. Clarifying the interaction mechanisms of sessile bacteria with metal and metal oxide surfaces is of great interest to advance the development of new control strategies and novel anti-fouling surfaces which mitigate the detrimental effects of bio-fouling. The Shewanella genus is a faculatively aerobic, Gram-negative, exoelectrogenic bacterium known to demonstrate exceptional adaptability in respiratory capacities. Shewanella is often found in microbial communities within aquatic and sedimentary settings. During aerobic conditions, Shewanella utilizes oxygen as a terminal electron acceptor. During anaerobic conditions, respiration occurs via reduction of alternative terminal electron acceptors such as oxidized metals via extracellular electron transfer mechanisms involving electron shuttle molecules released by the bacteria. The purpose of this work is to investigate the mechanisms of bacterial attachment and subsequent biofilm formation on metallic surfaces. Using Shewanella sp. model biofilms, surface enhanced Raman spectroscopy (SERS) complemented with electrochemical techniques have been utilized to study this dynamic interaction. Additionally, to study the process of diffusion of extracellular electron shuttles, a model system comprised of calcium cross-linked alginate to mimic the architecture of bacterial extracellular polymeric substances has been used. Inert model substrates with consistent uniformity and high surface enhancement factor have been fabricated via the deposition of gold nano-islands on thin glass slides. Moreover, it has permitted modification of the surface chemistry and surface energy via surface functionalization using organothiol self-assembled monolayers. The presentation will summarize our results on the interplay between the initial settlement rate and biofilm formation kinetics of bacteria on metallic substrates with variable environmental conditions such as electrolyte composition, pH, in addition to surface characteristics such as hydrophobicity/hydrophilicity and external polarization. T2 - EUROCORR 2017 & 20thICC CY - Praha, Czech Republic DA - 04.09.2017 KW - Surface Enhanced Raman Spectroscopy (SERS) KW - Metal Reducing Bacteria (MRB) KW - Electron transfer PY - 2017 AN - OPUS4-43421 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yildirim, Arda A1 - Sentker, K. A1 - Smales, Glen Jacob A1 - Pauw, Brian Richard A1 - Huber, P. A1 - Schönhals, Andreas T1 - Collective orientational order and phase behavior of a discotic liquid crystal under nanoscale confinement N2 - The phase behavior and molecular ordering of hexakishexyloxy triphenylene (HAT6) DLC under cylindrical nanoconfinement is studied utilizing differential scanning calorimetry (DSC) and dielectric spectroscopy (DS), where cylindrical nanoconfinement is established through embedding HAT6 into the nanopores of anodic aluminum oxide membranes (AAO), and a silica membrane with pore diameters ranging from 161 nm down to 12 nm. Both unmodified and modified pore walls were considered, and in the latter case the pore walls of AAO membranes were chemical treated with n octadecylphosphonic acid (ODPA) resulting in the formation of a 2.2 nm thick layer of grafted alkyl chains. Phase transition enthalpies decrease with decreasing pore size, indicating that a large proportion of the HAT6 molecules within the pores has a disordered structure, which increases with decreasing pore size for both pore walls. In the case of the ODPA modification the amount of ordered HAT6 is increased compared to the unmodified case. The pore size dependencies of the phase transition temperatures were approximated using the Gibbs Thomson equation, where the estimated surface tension is dependent on the molecular ordering of HAT6 molecules within the pores and upon their surface. DS was employed to investigate the molecular ordering of HAT6 within the nanopores. These investigations revealed that with a pore size of around 38 nm, for the samples with the unmodified pore walls, the molecular ordering changes from planar axial to homeotropic radial. However, the planar axial configuration, which is suitable for electronic applications, can be successfully preserved through ODPA modification for most of the pore sizes. KW - Discotic Liquid Crystals KW - Nanoconfinement PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-475222 DO - https://doi.org/10.1039/c8na00308d SN - 2516-0230 VL - 1 IS - 3 SP - 1104 EP - 1116 PB - RSC AN - OPUS4-47522 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Omar, Hassan T1 - Growth Kinetics and Molecular Mobility of the Adsorbed Layer of Poly(bisphenol-A Carbonate) (PBAC), Polysulfone (PSU), and Poly (2-Vinyl Pyridine) (P2VP) N2 - Interactions between a polymer and a substrate interface play a vital role in understanding the improvement in thin film material properties as well as serving as a model for nanocomposites. For any non-repulsive polymer-substrate interactions, polymer segments form an irreversibly adsorbed layer and show a slowdown in the glassy dynamics and thus an increase in the thermal glass transition temperature compared to the bulk-like values. The growth kinetics of the adsorbed layer showed a deviation for both poly (bisphenol-A carbonate) (PBAC) and polysulfone (PSU), two bulky polymers containing a functional group (phenyl ring) in the backbone, compared to conventional polymers previously studied like poly-2-vinyl pyridine (P2VP). This deviation was attributed to the bulkiness of the phenyl rings. . Further investigations into the influence of the adsorbed layer on glassy dynamics were conducted. The molecular mobility and glass transition for thin films of PBAC and PSU were compared to bulk samples of each polymer. Broadband dielectric spectroscopy, atomic force microscopy, and ellipsometry were primarily used and additionally supported by sum frequency generation spectroscopy. T2 - Deutsche Physikalische Gesellschaft (DPG) Tagung CY - Berlin, Germany DA - 17.03.2024 KW - Thin films KW - Adsorbed Layer KW - Atomic Force Microscopy KW - Ellipsometry KW - Dielectric Spectroscopy PY - 2024 AN - OPUS4-59821 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yildirim, Arda T1 - Structure, Dynamics and Phase Behavior of a Discotic Liquid Crystal Confined in Nanoporous Anodic Aluminum Oxide Membranes N2 - The interest in porous anodic aluminum oxide (AAO) has been rapidly growing due to its numerous applications in separation, catalysis, energy generation and storage, electronics, and sensors. From the scientific point of view, AAO is a topical interest in soft matter fields. Spatial confinement of soft matter in nanoporous media influences its structure, thermodynamics, and mobility. Embedding polymers and liquid crystals into nanopores of AAO results in a 2D nanoconfinement of these materials. This confinement affects their properties, compared to the bulk, such as phase transition temperatures and enthalpies, molecular mobility, and architecture of the crystallization. On the other hand, discotic liquid crystals (DLCs) are a promising class of soft matter for electronic applications. This is due to their ability to organize and stack themselves into columns in a hexagonal columnar mesophase, a mesophase in between the plastic crystalline and isotropic phase, driven by the overlap of the π orbitals of their aromatic core. This leads to a high charge-carrier mobility along the column axis. Further, these columns could then be considered as “molecular nanowires”. In this study, 2,3,6,7,10,11 hexakis[hexyloxy] triphenylene (HAT6), a triphenylene based DLC, was confined into nanoporous AAO membranes. The structure, dynamics and the phase behavior of the confined HAT6 were investigated by broadband dielectric spectroscopy (BDS) and differential scanning calorimetry (DSC). HAT6 was embedded into nanoporous AAO membranes by melt infiltration in the isotropic phase under argon atmosphere. The membranes have parallel aligned cylindrical nanopores, with pore diameter of 10, 20, 25, 40, 80, 120 and 180 nm. The filling degree for each sample was checked by thermogravimetric analysis (TGA) in order to ensure complete filling. Bulk HAT6 forms a hexagonal columnar phase; in between the isotropic phase above 371 K and the plastic crystalline phase below 340 K. Unlike the bulk, the confined HAT6 split the plastic crystalline-to-hexagonal columnar phase transition in two, which might be interpret as two different phase structures; close to the wall and at the pore center. Moreover, the isotropic-to-columnar transition of the confined HAT6 shifted, with decreasing pore diameter, to lower temperatures. Furthermore, pore surfaces of a series of membranes were chemically modified, resulting in a more hydrophobic pore surface than the unmodified ones. HAT6 was embedded into the modified membranes by the same aforementioned preparation. The influence of the changed host-guest-interaction, on the structure, dynamics, and the phase behavior of HAT6 confined in the modified membranes, was also investigated by BDS and DSC. T2 - 9th International Conference on Porous Media & Annual Meeting CY - Rotterdam, The Netherlands DA - 08.05.2017 KW - Nanoporous media KW - Anodic Aluminum Oxide KW - Discotic Liquid Crystal PY - 2017 AN - OPUS4-40089 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Szymoniak, Paulina T1 - Nanoscale Confinement Effects in Thin Films of Rigid-Backbone Polymers N2 - Thin polymer films play a crucial role in modern technologies, with applications spanning flexible electronics, membranes, coatings, and nanodevices. Their reduced dimensions result in unique physical behavior, often deviating significantly from bulk properties due to confinement and interfacial effects. In this study, we investigate how nanoscale confinement and polymer–substrate interactions influence the structural and dynamic properties of supported thin films of two rigid-backbone polymers: poly(bisphenol A carbonate) (PBAC) and polysulfone (PSU). Emphasis was placed on the development of adsorbed interfacial layers, molecular mobility, and the glass transition behavior as functions of film thickness and thermal history. Using a multimodal experimental approach—including Atomic Force Microscopy (AFM), Broadband Dielectric Spectroscopy (BDS), Differential and Fast Scanning Calorimetry (DSC, FSC), and Ellipsometry—we characterized adsorption kinetics, desorption processes, and segmental dynamics across a wide range of thicknesses and annealing conditions. Special attention was given to the formation and growth regimes of the adsorbed polymer layers, including a newly observed pre-growth stage, and their effect on thermal and dielectric relaxation behavior. To probe dynamics in ultrathin films, two dielectric electrode configurations—crossed electrode capacitors and nanostructured electrodes—were employed, enabling measurements down to 10 nm and isolated adsorbed layer. This comprehensive analysis provides insight into how one-dimensional confinement and interfacial interactions modulate macromolecular behavior, which is critical for the design of functional nanostructured polymeric systems in advanced applications. T2 - 10th International Discussion Meeting on Relaxations in Complex Systems (10thIDMRCS) CY - Barcelona, Spanien DA - 20.06.2025 KW - Thin films PY - 2025 AN - OPUS4-63858 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Silbernagl, Dorothee A1 - Ghasem Zadeh Khorasani, Media A1 - Cano Murillo, Natalia A1 - Elert, Anna Maria A1 - Sturm, Heinz ED - Glatzel, T. T1 - Bulk chemical composition contrast from attractive forces in AFM force spectroscopy N2 - A key application of atomic force microscopy (AFM) is the measurement of physical properties at sub-micrometer resolution. Methods such as force–distance curves (FDCs) or dynamic variants (such as intermodulation AFM (ImAFM)) are able to measure mechanical properties (such as the local stiffness, kr) of nanoscopic heterogeneous materials. For a complete structure–property correlation, these mechanical measurements are considered to lack the ability to identify the chemical structure of the materials. In this study, the measured attractive force, Fattr, acting between the AFM tip and the sample is shown to be an independent measurement for the local chemical composition and hence a complete structure–property correlation can be obtained. A proof of concept is provided by two model samples comprised of (1) epoxy/polycarbonate and (2) epoxy/boehmite. The preparation of the model samples allowed for the assignment of material phases based on AFM topography. Additional chemical characterization on the nanoscale is performed by an AFM/infrared-spectroscopy hybrid method. Mechanical properties (kr) and attractive forces (Fattr) are calculated and a structure–property correlation is obtained by a manual principle component analysis (mPCA) from a kr/Fattr diagram. A third sample comprised of (3) epoxy/polycarbonate/boehmite is measured by ImAFM. The measurement of a 2 × 2 µm cross section yields 128 × 128 force curves which are successfully evaluated by a kr/Fattr diagram and the nanoscopic heterogeneity of the sample is determined. KW - AFM force spectroscopy KW - Composites KW - Principle component analysis KW - Structure–property correlation KW - Van der Waals forces PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-520175 DO - https://doi.org/10.3762/bjnano.12.5 SN - 2190-4286 VL - 12 IS - 5 SP - 58 EP - 71 PB - Beilstein Institute CY - Frankfurt am Main AN - OPUS4-52017 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mezera, Marek A1 - Alamri, S. A1 - Hendriks, W. A. P. M. A1 - Hertwig, Andreas A1 - Elert, Anna Maria A1 - Bonse, Jörn A1 - Kunze, T. A1 - Lasagni, A. F. A1 - Römer, G. R. B. E. T1 - Hierarchical micro-/nano-structures on polycarbonate via UV pulsed laser processing N2 - Hierarchical micro/-nanostructures were produced on polycarbonate polymer surfaces by employing a two-step UV-laser processing strategy based on the combination of Direct Laser Interference Patterning (DLIP) of gratings and pillars on the microscale (3 ns, 266 nm, 2 kHz) and subsequently superimposing Laser-induced Periodic Surface Structures (LIPSS; 7–10 ps, 350 nm, 100 kHz) which adds nanoscale surface features. Particular emphasis was laid on the influence of the direction of the laser beam polarization on the morphology of resulting hierarchical surfaces. Scanning electron and atomic force microscopy methods were used for the characterization of the hybrid surface structures. Finite-difference time-domain (FDTD) calculations of the laser intensity distribution on the DLIP structures allowed to address the specific polarization dependence of the LIPSS formation observed in the second processing step. Complementary chemical analyzes by micro-Raman spectroscopy and attenuated total reflection Fourier-transform infrared spectroscopy provided in-depth information on the chemical and structural material modifications and material degradation imposed by the laser processing. It was found that when the linear laser polarization was set perpendicular to the DLIP ridges, LIPSS could be formed on top of various DLIP structures. FDTD calculations showed enhanced optical intensity at the topographic maxima, which can explain the dependency of the morphology of LIPSS on the polarization with respect to the orientation of the DLIP structures. It was also found that the degradation of the polymer was enhanced for increasing accumulated fluence levels. KW - Direct laser interference patterning KW - Laser-induced periodic surface structures (LIPSS) KW - Polycarbonate KW - Hierarchical structures KW - Surface functionalization PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-509101 DO - https://doi.org/10.3390/nano10061184 SN - 2079-4991 VL - 10(6) IS - Special issue "Laser-generated periodic nanostructures" SP - 1184-1 EP - 1184-19 PB - MDPI CY - Basel AN - OPUS4-50910 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bhattacharya, Biswajit A1 - Michalchuk, Adam A1 - Silbernagl, Dorothee A1 - Rautenberg, Max A1 - Schmid, Thomas A1 - Feiler, Torvid A1 - Reimann, K. A1 - Ghalgaoui, A. A1 - Sturm, Heinz A1 - Paulus, B. A1 - Emmerling, Franziska T1 - A Mechanistic Perspective on Plastically Flexible Coordination Polymers N2 - Mechanical flexibility in single crystals of covalently bound materials is a fascinating and poorly understood phenomenon. We present here the first example of a plastically flexible one-dimensional (1D) coordination polymer. The compound [Zn(m-Cl)2(3,5-dichloropyridine)2]n is flexible over two crystallographic faces. Remarkably, the single crystal remains intact when bent to 1808. A combination of microscopy, diffraction, and spectroscopic studies have been used to probe the structural response of the crystal lattice to mechanical bending. Deformation of the covalent polymer chains does not appear to be responsible for the observed macroscopic bending. Instead, our results suggest that mechanical bending occurs by displacement of the coordination polymer chains. Based on experimental and theoretical evidence, we propose a new model for mechanical flexibility in 1D coordination polymers. Moreover, our calculations propose a cause of the different mechanical properties of this compound and a structurally similar elastic material KW - Coordination polymer KW - Flexible crystals KW - Mechanical properties KW - Plastic deformation PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-504755 DO - https://doi.org/10.1002/anie.201914798 VL - 59 IS - 14 SP - 5557 EP - 5561 PB - Wiley-VCH AN - OPUS4-50475 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ghasem Zadeh Khorasani, Media A1 - Elert, Anna Maria A1 - Hodoroaba, Vasile-Dan A1 - Agudo Jácome, Leonardo A1 - Altmann, Korinna A1 - Silbernagl, Dorothee A1 - Sturm, Heinz T1 - Short- and long-range mechanical and chemical interphases caused by interaction of Boehmite (γ-AlOOH) with anhydride-cured epoxy resins N2 - Understanding the interaction between boehmite and epoxy and the formation of their interphases with different mechanical and chemical structures is crucial to predict and optimize the properties of epoxy-boehmite nanocomposites. Probing the interfacial properties with atomic force microscopy (AFM)-based methods, especially particle-matrix long-range interactions, is challenging. This is due to size limitations of various analytical methods in resolving nanoparticles and their interphases, the overlap of interphases, and the effect of buried particles that prevent the accurate interphase property measurement. Here, we develop a layered model system in which the epoxy is cured in contact with a thin layer of hydrothermally synthesized boehmite. Different microscopy methods are employed to evaluate the interfacial properties. With intermodulation atomic force microscopy (ImAFM) and amplitude dependence force spectroscopy (ADFS), which contain information about stiffness, electrostatic, and van der Waals forces, a soft interphase was detected between the epoxy and boehmite. Surface potential maps obtained by scanning Kelvin probe microscopy (SKPM) revealed another interphase about one order of magnitude larger than the mechanical interphase. The AFM-infrared spectroscopy (AFM-IR) technique reveals that the soft interphase consists of unreacted curing agent. The long-range electrical interphase is attributed to the chemical alteration of the bulk epoxy and the formation of new absorption bands. KW - Nanocomposites KW - Interphase KW - Intermodulation AFM KW - Electron microscopy KW - Infrared nano AFM PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-483672 UR - https://www.mdpi.com/2079-4991/9/6/853/htm DO - https://doi.org/10.3390/nano9060853 SN - 2079-4991 VL - 9 IS - 6 SP - 853, 1 EP - 20 PB - MDPI AN - OPUS4-48367 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wäsche, Rolf A1 - Brandt, Guido A1 - Ehrke, Roman A1 - Nolze, Gert A1 - Schmid, Thomas A1 - Sasaki, S. A1 - Woydt, Mathias T1 - Wear behaviour of alpha-alumina in hot steam at high contact pressure N2 - The work examines the wear behaviour of α-aluminium oxide by combining thermodynamic modelling with advanced wear testing as well as analytical methods to get a better understanding of this structural ceramic material wear behavior and its possible use in high temperature steam environment. KW - Aluminium oxide KW - Temperature KW - Hot steam KW - Diaspore KW - Ceramic KW - Wear PY - 2018 DO - https://doi.org/10.1016/j.wear.2018.02.012 SN - 0043-1648 SN - 1873-2577 VL - 404-405 SP - 22 EP - 30 PB - Elsevier B.V. AN - OPUS4-44449 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hernández García, María Amparo T1 - SAF-based optical biosensor with 3D-printed free-form optics for targeted explosives immuno-detection N2 - Guaranteeing safety and security of citizens requires a significant effort and innovative tools from national and international agencies and governments, especially when it comes to the field of explosives detection. The need to detect Improvised Explosive Devices (IEDs) and Home-made Explosives (HMEs) at a point of suspicion, has grown rapidly due to the ease with which the precursors can be obtained and the reagents synthesised. The limited availability of immunoanalytical tools for HME detection presents an opportunity for the development of new devices, which enable a rapid detection and recognise the target analyte with high specificity and sensitivity. In this work, we introduce an optical biosensor for highly specific and sensitive HME detection. The immunoassay system is placed in a hydrogel environment permeable to the analyte and transparent to light interrogating the fluorescently labelled antibodies. The readout of the immunoanalytical system is realized with Supercritical Angle Fluorescence (SAF), an advanced microscopy technique. To accomplish this, we made use of recent, commercial high resolution (< 22 µm) Liquid Crystal Display 3D printers to fabricate a parabolic optical element with high refractive index (RI>1.5) and transmission values (>90%) from photo-resin. Aiming at a new generation of sensors, which not only can meet the requirements of trace detection, but can also be used for substance identification, the combination of immunoanalytical recognition with SAF detection offers a modularity and versatility that is principally well suitable for the measurements of target analytes at trace levels. T2 - 8th International conference in Biosensing Technology CY - Seville, Spain DA - 12.05.2024 KW - 3D printing KW - Biosensor KW - Fluorescence KW - Explosives PY - 2024 AN - OPUS4-60561 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sentker, K. A1 - Zantop, A. W. A1 - Lippmann, M. A1 - Hofmann, T. A1 - Seeck, O. H. A1 - Kityk, A. V. A1 - Yildirim, Arda A1 - Schönhals, Andreas A1 - Mazza, M. G. A1 - Huber, P. T1 - Quantized self-assembly of discotic rings in a liquid crystal confined in nanopores N2 - Disklike molecules with aromatic cores spontaneously stack up in linear columns with high, onedimensional charge carrier mobilities along the columnar axes, making them prominent model systems for functional, self-organized matter.We show by high-resolution optical birefringence and synchrotron-based x-ray diffraction that confining a thermotropic discotic liquid crystal in cylindrical nanopores induces a quantized formation of annular layers consisting of concentric circular bent columns, unknown in the bulk state. Starting from the walls this ring self-assembly propagates layer by layer towards the pore center in the supercooled domain of the bulk isotropic-columnar transition and thus allows one to switch on and off reversibly single, nanosized rings through small temperature variations. By establishing a Gibbs free energy phase diagram we trace the phase transition quantization to the discreteness of the layers’ excess bend deformation energies in comparison to the thermal energy, even for this near room-temperature system. Monte Carlo simulations yielding spatially resolved nematic order parameters, density maps, and bondorientational order parameters corroborate the universality and robustness of the confinement-induced columnar ring formation as well as its quantized nature. KW - Discotic liquid crystals KW - Nanopores PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-440253 DO - https://doi.org/10.1103/PhysRevLett.120.067801 SN - ‎0031-9007 SN - 1079-7114 VL - 120 IS - 6 SP - 067801-1 EP - 067801-7 PB - American Physical Society AN - OPUS4-44025 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Frunza, L. A1 - Zgura, I A1 - Ganea, C. P. A1 - Schönhals, Andreas T1 - Molecular dynamics of alkyl benzoate liquid crystals in the bulk state and in the surface layer of their composites with oxide nanopowders N2 - This paper presents the results concerning monotropic nematic liquid crystals 4-pentylphenyl 40-alkyl benzoate (5PnB) (n = 3 or 5 carbon atoms in the alkyl chain). Their mesophase properties were supported by images of the polarized optical microscopy. Molecular dynamics in the bulk samples or in the composites prepared with aerosil A380 was investigated by broadband dielectric spectroscopy in a large temperature range, appropriately chosen. Thermo gravimetric and infrared investigations were additionally performed. The data were compared with those of structurally related nematics like cyanophenyl pentyl benzoates, which have a cyan group instead of the pentyl chain. The dielectric spectra of the bulk 3P5B and 5P5B demonstrate a dielectric behavior with several relaxation processes as expected for nematic liquid crystals. The temperature dependence of the relaxation rates (and of the dielectric strength) seems to have two distinguished regimes. Thus, in the isotropic state, at higher temperatures the data obey the Vogel–Fulcher–Tammann law, whereas an Arrhenius law is fitted at lower temperature, in a close similarity to the behavior of a constrained dynamic glass transition. Samples with a high density of silica (larger than 7 g aerosil/1 g of 5PnB) were prepared to observe a thin layer adsorbed on the particle surface; it was estimated that almost each guest 5PnB molecule interacts with the aerosil surface. For the composites only one main relaxation process is observed at frequencies much lower than those for the corresponding bulk, which was assigned to the dynamics of the molecules in the surface layer. Infrared spectroscopy shows that these molecules interact with the surface by the ester carbonyl group leading to the monolayer self-assembly at liquid–solid interface. We note once more the importance of the functional unit(s) for the interaction with the hydroxyl groups on the aerosil surface. KW - Liquid crystals PY - 2022 DO - https://doi.org/10.1016/j.molliq.2022.119374 SN - 0167-7322 VL - 359 SP - 1 EP - 11 PB - Elsevier B.V. AN - OPUS4-54867 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yin, Huajie A1 - B, Yang A1 - Chua, Y. Z. A1 - Szymoniak, Paulina A1 - Carta, M A1 - Malpass-Evans, R A1 - McKeown, N A1 - Harrison, W A1 - Budd, P A1 - Schick, C A1 - Böhning, Martin A1 - Schönhals, Andreas T1 - Effect of backbone rigidity on the glass transition of polymers of in-trinsic microporosity probed by fast scanning calorimetry N2 - Polymers of Intrinsic Microporosity (PIMs) of high performance have developed as materials with a wide application range in gas separation and other energy-related fields. Further optimization and long-term behavior of devices with PIMs require an understanding of the structure-property relationships including physical aging. In this context the glass transi-tion plays a central role, but with conventional thermal analysis a glass transition is usually not detectable for PIMs be-fore their thermal decomposition. Fast scanning calorimetry provides evidence of the glass transition for a series of PIMs, as the time scales responsible for thermal degradation and for the glass transition are decoupled by employing ultrafast heating rates of tens of thousands K s-1. The investigated PIMs were chosen considering the chain rigidity. The estimated glass transition temperatures follow the order of the rigidity of the backbone of the PIMs. KW - Polymers of intrinsic microporosity KW - Fast scanning calormetry PY - 2019 DO - https://doi.org/10.1021/acsmacrolett.9b00482 SN - 2161-1653 VL - 8 IS - 8 SP - 1022 EP - 1028 PB - ACS Publications AN - OPUS4-48617 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Frunza, S. A1 - Ganea, C. P. A1 - Zgura, I. A1 - Frunza, L. A1 - Schönhals, Andreas T1 - Molecular dynamics in bulk and surface species of cyanophenyl alkyl benzoates with 2, 3 and 7 carbon atoms in the alkyl chain: comparison in the whole homologous series N2 - Molecular mobility of cyanophenyl alkylbenzoates (CPnBs) (n = 2, 3, 7 – number of carbon atoms in the alkyl chain) in the bulk and in composites with aerosil A380 is investigated by broadband dielectric spectroscopy, while thermal analysis and infrared spectroscopy were applied to characterise the molecular species. The work completes preliminary results obtained for the members with n = 4 … 6. An interaction by hydrogen bonding, between aerosil surface – OH groups and – CN or ester groups of the CPnB molecules takes place. It slows down the relaxation process as observed for related composites in comparison to the pure materials. The existence of two types of bonding might be the reason that Vogel temperature for the relaxation process in the surface layer does not show the odd-even effect. Temperature dependence of the relaxation rates for composites shows a crossover behaviour from a high to a low temperature regime. Moreover, the temperature dependence of the dielectric strength is unusual. As the loading degree is similar, comparison of the dielectric, spectroscopic and thermal data obtained here and with the results obtained for the composites with n = 4 … 6 can be directly done. Increasing the number of the members of the homologous series confirms and hardens the preliminary conclusions. KW - Liquid crystals PY - 2019 DO - https://doi.org/10.1080/02678292.2019.1687768 SP - 1 EP - 10 PB - Taylor & Francis AN - OPUS4-49924 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Raab, A. R. A1 - Grießler, T. R. A1 - Rück, D. A1 - Li, Z. A1 - Zens, A. A1 - Bruckner, J. R. A1 - Huber, P. A1 - Schönhals, Andreas A1 - Szymoniak, Paulina A1 - Laschat, S. T1 - Salt complexation drives liquid crystalline selfassembly in crown ether–amino acid hybrids N2 - Crown ether–amino acid hybrids represent a promising class of amphiphilic molecules combining ion recognition with self-assembly capabilities. Despite extensive studies on their binding properties, the influence of inorganic salt complexation on their liquid crystalline behaviour remains underexplored. Here we synthesized amphiphilic [18]-crown-6 derivatives of L-dihydroxyphenylalanine and tetrahydroisoquinoline analogues, systematically investigating the effects of alkyl chain length and salt type on mesophase formation. Complexation with various salts induced liquid crystalline phases, transitioning from smectic A to columnar hexagonal structures as anion size and alkyl chain length increased. Structural analyses and electron density mapping revealed assembly into charged superdiscs forming columnar stacks with tunable ion channels. Broadband dielectric spectroscopy highlighted differences in molecular mobility and conductivity linked to molecular design. These findings establish salt complexation as a key strategy to control self-assembly and ion transport in crown ether–amino acid hybrids, advancing their potential in responsive soft materials and ion-conductive applications. KW - Ionic liquid crystals PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-655986 DO - https://doi.org/10.1039/d5tc04129e SP - 1 EP - 18 PB - Royal Society of Chemistry (RSC) AN - OPUS4-65598 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kolmangadi, Mohamed A. A1 - Raab, A. R. A1 - Szymoniak, Paulina A1 - Li, Z. A1 - Huber, P. A1 - Laschat, S. A1 - Schönhals, Andreas T1 - Molecular mobility and electrical conductivity of amino acid-based (DOPA) ionic liquid crystals in the bulk state and nanoconfinement N2 - This study explores the molecular mobility, phase behavior, and electrical conductivity of dihydroxyphenylalanine-based ionic liquid crystals (DOPAn, with alkyl side chains n = 12, 14, 16) featuring cyclic guanidiniumchloride headgroups, in both bulk and nanoconfined states. Using broadband dielectric spectroscopy, differential scanning calorimetry, and fast scanning calorimetry, the research uncovers a complex interplay between molecular structure, self-assembly, and molecular mobility. In bulk, DOPAn shows a phase sequence from plastic crystalline to hexagonal columnar and isotropic phases, driven by superdisc formation and columnar organization. Multiple relaxation processes are identified: localized side-chain dynamics (γ-relaxation), ionic headgroup or core motions (α1-relaxation), and cooperative alkyl domain fluctuations (α2-relaxation). Conductivity decreases with increasing side chain length. Under nanoconfinement in anodic aluminum oxide membranes, phase behavior changes: the Colh–Iso transition is suppressed, and a new α3-relaxation appears, linked to dynamics in an adsorbed interfacial layer. DC conductivity drops by up to four orders of magnitude due to confinement effects, altered molecular orientation, and phase transitions—especially the emergence of a nematic-like state in DOPA16. These findings highlight the importance of molecular design, pore geometry, and surface chemistry in tuning ionic liquid crystal properties for advanced applications in nanofluidics, ion transport, and responsive materials. KW - Ionic Liquid Crystals PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-639657 DO - https://doi.org/10.1039/d5cp02406d SN - 1463-9084 SP - 1 EP - 17 PB - Royal Society of Chemistry (RSC) AN - OPUS4-63965 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - El Abbassi, Abdelouahad A1 - Fürstenwerth, Paul A1 - Würth, Christian A1 - Tavernaro, Isabella A1 - Resch-Genger, Ute T1 - Validated workflows for preparing and characterizing core-stained and surface-labeled fluorescent polymer particles with simple commercial automation tools N2 - Preparation workflows of fluorescent nm- and µm-sized polymer particles used as reporters in fluorescent assays, bioimaging, and sensing studies or calibration tools for fluorescence methods in the life sciences can be time-consuming and labor-intensive. Also, the outcome can be operator dependent. Here, we present simple and cost-efficient automated workflows for dye loading and surface labeling of polystyrene particles (PSP), using a commercial self-programmable pipetting robot. For developing and fine-tuning automated staining workflows, hydrophobic Nile Red (NR) was incorporated into 100 nm, 200 nm, and 1000 nm PSP by an adapted swelling procedure of premanufactured particles in the presence of hydrophobic dyes, thereby confirming its reliability and versatility. Subsequent expansion of our automation concept to the labeling of carboxylated PSP with pH-sensitive 6-aminofluorescein (6-AMF) and aminated PSP with pH-responsive fluorescein isocyanate (FITC) demonstrated its broad applicability. All automated workflows were optimized and validated by gravimetry and spectroscopic measurements with a microtiter plate (MTP) reader in absorption and fluorescence mode to ensure particle recovery and reproducible fluorescence features and determine PSP dye loading and labeling efficiencies. Comparison with the manual fabrication of NR-stained PSP using an established swelling protocol showed that our automation approach utilizing a pipetting robot considerably reduced the variability in particle recovery and dye loading efficiency. Overall, our simple, labor- and time-efficient workflows with inexpensive and broadly available commercial automation tools present attractive alternatives to manual particle loading and labeling and provide the basis for fast parameter screening, parallel processing, and decreased hands-on time. KW - Automation KW - Fluorescent polymer beads KW - Dye staining KW - Fluorescent labeling KW - Nanomaterials PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-658451 DO - https://doi.org/10.1007/s00216-026-06443-z SN - 1618-2642 SP - 1 EP - 13 PB - Springer Science and Business Media LLC AN - OPUS4-65845 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Konnertz, Nora A1 - Ding, Yi A1 - Harrison, W.J. A1 - Budd, P.M. A1 - Schönhals, Andreas A1 - Böhning, Martin T1 - Molecular mobility and gas transport properties of nanocomposites based on PIM-1 and polyhedral oligomeric phenethyl-silsesquioxanes (POSS) N2 - Polymers with intrinsic microporosity (PIMs) are of great interest in the field of gas separation membranes. Already the first synthesized PIM-1 shows extraordinary permeability and selectivity. Unfortunately, PIM-1 is susceptible to physical aging and thus gradually loses its outstanding properties. In this study a polyhedral oligomeric silsesquioxane with phenethyl substituents (PhenethylPOSS) was used as a nanofiller (0–40 wt%) in the PIM-1 matrix to potentially improve the gas transport properties and prevent physical aging. The molecular mobility of the solution-cast nanocomposite films was analyzed by Broadband Dielectric Spectroscopy (BDS). Furthermore, gas permeability was determined with the time lag method (0–20 bar upstream pressure) at 35 °C for N2, O2, CH4 and CO2. KW - Broadband Dielectric Spectroscopy KW - Gas separation KW - Gas permeation KW - Polymers of intrinsic microporosity KW - Nanocomposite KW - POSS KW - PIM-1 PY - 2017 DO - https://doi.org/10.1016/j.memsci.2017.02.007 SN - 0376-7388 SN - 1873-3123 VL - 529 SP - 274 EP - 285 PB - Elsevier B.V. CY - Amsterdam AN - OPUS4-39169 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönhals, Andreas T1 - Behavior of Ultra-Thin Films of Blends of Polystyrene/ Poly(vinyl methyl ether) by Nanosized Relaxation Spectroscopy N2 - In the course of miniaturizing modern technology down to the molecular scale, understanding the materials behavior has to be investigated and deviations from the bulk that might arises from confinement effects has to be understood. Here, a combination of nano-sized relaxation spectroscopies (Broadband dielectric spectroscopy (BDS) and Specific heat spectroscopy (SHS); employing AC nanochip calorimetry) were utilized to investigate the glassy dynamics of ultra-thin films of blends of Poly (vinyl methyl ether) (PVME) / Polystyrene (PS) 50:50 wt-%, which are miscible bulk (thicknesses: 8nm - 200nm, film thickness was controlled by ellipsometry, film topography by AFM). Both methods are sensitive to different probes; where SHS senses entropy fluctuations while BDS measures dipole fluctuations. For BDS measurements, a recently developed nano-structured electrode sample arrangement is employed; where ultra-thin films are spin-coated on an ultra-flat highly conductive silicon wafer, sandwiched between a wafer with nanostructured SiO2 nano-spacers with heights between 35 nm and 70 nm. The method was applied for film thicknesses up to 50 nm. For thicker films, the samples were prepared between crossed electrodes. It was proven that, for 50 nm films, both contact methods will lead to identical results. By measuring the dynamic Tg in dependence of the film thickness, SHS showed that the Tg of the whole film was strongly influenced by a nanometer-thick surface layer at the polymer/air interface due to a self-assembling process [1]. The dynamic Tg obtained from the SHS measurements decrease with decreasing film thickness, evidencing the importance of a mobile surface layer at the polymer/air interface for the glass transition of the whole film. Compared to the SHS results, the BDS measurements show a completely different behavior. At high temperatures, the temperature dependence of the relaxation times of the films follows that of bulk-like PS/PVME; obeying the VFT-law. With decreasing temperature, the temperature dependence deviates from the VFT to an Arrhenius law; where the apparent activation energy decreases with decreasing film thickness. This is the first example where confinement induced changes were observed by BDS for ultra-thin films. All results were analyzed in details in a comprehensive discussion. T2 - 9th International Conference on Broadband Dielectric Spectroscopy and its Applications CY - Pisa, Italy DA - 11.09.2016 KW - Ultra-Thin films KW - Broadband Dielectric Spectrscopy KW - Nanostructured Electrodes PY - 2016 AN - OPUS4-37387 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönhals, Andreas T1 - Multiple glassy dynamics of a homologous series of triphenylene-based columnar liquid crystals – A study by broadband dielectric spectroscopy, advanced calorimetry and Neutron Scattering N2 - Hexakis(n-alkyloxy)triphenylene) (HATn) consisting of an aromatic triphenylene core and alkyl side chains are model discotic liquid crystal (DLC) systems forming a columnar mesophase. In the mesophase, the molecules of HATn self-assemble in columns, which has one-dimensional high charge carrier mobility along the columns. Here, a homologous series of HATn with different length of the alkyl chain (n=5,6,8,10,12) is investigated using differential scanning calorimetry (DSC), broadband dielectric spectroscopy (BDS) and advanced calorimetric techniques including fast scanning calorimetry (FSC) and specific heat spectroscopy (SHS). The investigation of the phase behavior was done utilizing DSC experiments and the influence of the alkyl chain length on the phase behavior was revealed. By the dielectric investigations probing the molecular mobility, a γ-relaxation due to localized fluctuations as well as two glassy dynamics the αcore and αalkyl relaxation were observed in the temperature range of the plastic crystalline phase. Moreover, the observed glassy dynamics were further studied employing advanced calorimetry. All observed relaxation processes are attributed to the possible specific molecular fluctuations and discussed in detail. From the results a transition at around n=8 from a rigid constrained (n=5,6) to a softer system (n=10,12) on a molecular lenght scale was revealed with increasing alkyl chain length. A counterbalance of two competing effects of a polyethylene like behavior of the alkyl chains in the intercolumnar domains and self-organized confinement is discussed in the context of a hindered glass transition. T2 - 11th Conferenz on Broadband Dielectric Spectroscopy and its Applications CY - San Sebastian, Spain DA - 04.09.2022 KW - Discotic Liquid Crystals PY - 2022 AN - OPUS4-55672 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Omar, Hassan T1 - Growth Kinetics and Molecular Mobility of the Adsorbed Layer of Poly(bisphenol-A Carbonate) (PBAC), Polysulfone (PSU), and Poly (2-Vinyl Pyridine) (P2VP) N2 - Interactions between a polymer and a substrate interface play a vital role in understanding the improvement in thin film material properties as well as serving as a model for nanocomposites. For any non-repulsive polymer-substrate interactions, polymer segments form an irreversibly adsorbed layer and show a slowdown in the glassy dynamics and thus an increase in the thermal glass transition temperature compared to the bulk-like values. The growth kinetics of the adsorbed layer obey a two-step mechanism: formation of immobilized layer with flat segmental conformations and a loosely bound layer with stretched chains pinned to the surface. Here the adsorbed layer was studied for: poly (bisphenol-A carbonate) (PBAC) and polysulfone (PSU), two bulky polymers containing a functional group (phenyl ring) in the backbone and compared to poly (2-vinyl pyridine) (P2VP), where the backbone is a vinyl-derivative and the functional group (pyridine) is in the side chain. The growth kinetics for PBAC and PSU were found to deviate from the well-known mechanism, observed for polymers such as P2VP. Atomic force microscopy and ellipsometry were used for this investigation and was additionally supported by broadband dielectric spectroscopy. T2 - 11th International Conference on Times of Polymers (TOP) and Composites CY - Ischia, Italy DA - 11.06.2023 KW - Adsorbed Layer KW - Dielectric Spectroscopy KW - Atomic Force Microscopy KW - Ellipsometry KW - Growth Kinetics KW - Molecular Mobility PY - 2023 AN - OPUS4-57709 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schönhals, Andreas A1 - Szymoniak, Paulina A1 - Kolmangadi, Mohamed Aejaz A1 - Böhning, Martin A1 - Zamponi, M. A1 - Frick, B. A1 - Appel, M. A1 - Günther, G. A1 - Russina, M. A1 - Alentiev, D. A1 - Bermeshev, M. A1 - Zorn, R. T1 - Microscopic dynamics of highly permeable super glassy polynorbornenes revealed by quasielastic neutron scattering N2 - The molecular dynamics of addition-type poly(tricyclononenes) with Si-substituted bulky side groups has been investigated by a combination of neutron time-of-flight and neutron backscattering spectroscopy methods on a time scale from 0.1 ps to ca. 3 ns. The investigated poly(tricyclononenes) PTCNSi1 and PTCNSi2g both bear a high microporosity which makes them promising candidates for active separation layers for gas separation membranes. At least for larger gas molecules it is assumed that the pathways for diffusion require an enlargement of pre-existing micropores in terms of an activated zone. A low temperature relaxation process was found for both polymers by the performed neutron scattering experiments. This process was assigned to the methyl group rotation. It was analysed in terms of a jump diffusion in a three-fold potential. The analysis of the dependence of the elastic incoherent structure factor on the scattering vector yields the number of methyl groups which might be immobilized. For PTCNSi1 (3 methyl groups in the monomeric unit) it was found that all methyl groups take part in the methyl group rotation whereas for PTCNSi2g (6 methyl groups in monomeric unit) a considerable number of methyl groups are blocked in their rotation. This immobilization of methyl groups is due to the sterically demanding arrangement of the methyl groups in PTCNSi2g. This conclusion is further supported by the result that the activation energy for the methyl group rotation is three times higher for PTCNSi2g than that of PTCNSi1. KW - Highly permeably polynorbornenes KW - Polymers of intrinsic microporosity KW - Gas separation membranes KW - Quasielastic neutron scattering PY - 2021 DO - https://doi.org/10.1016/j.memsci.2021.119972 SN - 0376-7388 VL - 642 PB - Elesevier B.V. AN - OPUS4-53508 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Szymoniak, Paulina A1 - Böhning, Martin A1 - Zorn, Reiner A1 - Schönhals, Andreas T1 - Inelastic and quasielastic neutron scattering experiments on microporous membranes fro green separation processes N2 - Polymers with intrinsic microporosity are promising candidates for the active separation layer in gas separation membranes. These polymers are characterized by a high permeability and reasonable permselectivity. The latter point is somehow surprising because for microporous systems a more Knudson-like diffusion is expected then a size dependent temperature activated sieving process. It was argued in the framework of a random gate model that molecular fluctuations on a time scale from ps to ns are responsible for the permselectivity. Here series of polymers of intrinsic microporosity (PIMs) as well as microporous polynorbornenes with bulky Si side groups and a rigid backbone are considered. The polymers have different microporosity characterized by high BET surface area values. First inelastic time-of-flight neutron scattering measurements were carried out to investigate the low frequency density of state (VDOS). The measured data show the characteristic low frequency excess contribution to the VDOS above the Debye sound wave level, generally known as the Boson peak in glass-forming materials. It was found that the frequency of the maximum position of the Boson peak correlates with the BET surface area value. Secondly elastic scans as well as quasielastic neutron scattering measurements by a combination of neutron time-of-flight and backscattering have been out. A low temperature relaxation process was found for both polymers. This process was assigned to the methyl group rotation. It was analysed in terms of a jump diffusion in a three-fold potential. The analysis of the dependence of the elastic incoherent structure factor on the scattering vector yields the number of methyl groups which might be immobilized. The neutron scattering experiments were accompanied by fast scanning calorimetry and broadband dielectric investigations as well as atomistic molecular dynamic simulations. T2 - Kolloquiumsvortrag an der Technischen Universität München CY - Garching, Germany DA - 20.11.2023 KW - Polymers with intrinsic microporosity PY - 2023 AN - OPUS4-59036 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmid, Thomas A1 - Hodoroaba, Vasile-Dan T1 - Correlative Analysis by Raman and other Micro & Nanospectroscopic Imaging Techniques N2 - In the present talk the basics of the Raman spectroscopy and particularly of Raman microscopy are explained. Advantages and disadvantages of the method are highlighted through selected case studies. In the second part of the lecture examples of correlative imaging with electron, X-ray, ion and optical microscopies from micro- to the nanoscale are highlighted. T2 - Charisma School on Raman Harmonisation CY - Turin, Italy DA - 19.10.2022 KW - Raman KW - Correlative Imaging KW - Microscopy KW - Hyperspectral imaging PY - 2022 UR - https://amdgroup.inrim.it/events/vamas-sc-meeting-47/program-sc47 AN - OPUS4-56094 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kolmangadi, Mohamed Aejaz T1 - Suppressed Transition and Dynamic self-asembly of ionic superdiscs in cylindrical nanochannels N2 - Liquid crystalline mesophases in nanoconfinement exhibit intriguing phase transition behaviors and relaxation dynamics. Here, we investigate the molecular mobility and electrical conductivity of a columnar ionic liquid crystal confined in self-ordered nanoporous alumina oxide membranes of pore size ranging from 180 nm down to 25 nm. We use nano-broadband dielectric spectroscopy (BDS) and calorimetry to study the dynamics and phase behavior. Calorimetric investigation reveals a complete suppression of the columnar – isotropic transition, while the plastic crystalline – columnar transition temperature decreases with inverse pore size and deviates from the Gibbs – Thomson equation. For the bulk case, BDS detects two relaxation modes in the crystalline phase, the γ relaxation and the α1 relaxation, and two relaxation modes in the columnar phase, the α2 and α3 relaxation. All relaxation modes slow down for the confined case compared to the bulk. However, a new relaxation mode reflecting the interfacial layer emerges for the 80 and 25 nm. We discuss the possible molecular origins of the different relaxation modes observed. For the bulk ILC, a clear jump of 4 orders of magnitude in the absolute values of DC conductivity occurs at the transition from the plastic crystalline to hexagonal columnar phase, for the confined ILC, this transition is smooth. DC conductivity is reduced for the confined case, except for the 25nm, where the values are similar to the bulk. T2 - APS March Meeting 2023 CY - Las Vegas, NV, USA DA - 05.03.2023 KW - Ionic Liquid crystals KW - Nanoconfinement KW - Conductivity PY - 2023 AN - OPUS4-57342 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hernández García, María Amparo A1 - Rurack, Knut A1 - Bell, Jérémy T1 - Rapid fabrication of optical elements for sensing applications using a standard SLA printer N2 - The demand for compact, high-performance optical components has driven the development of increasingly sophisticated and miniaturized optical elements, often requiring complex and costly fabrication methods. In this work, we propose a cost-effective and accessible methodology for the fabrication of lenses and free-form optics using a commercially available stereolithography (SLA) 3D printer. A systematic characterization of six transparent photopolymer resins was conducted in terms of their spectroscopic, optical, and morphological properties, i.e., surface and dimensional properties. The evaluation encompassed parameters such as transmittance, autofluorescence, refractive index, and surface roughness. A straightforward and robust printing and posttreatment protocol was developed, facilitating the fabrication of optical components with over 80% transmittance, minimal intrinsic fluorescence, and a surface quality that is compatible with demanding optical applications. The fabricated components demonstrated excellent dimensional fidelity to digital designs and high reproducibility. To demonstrate the versatility of this approach, aspherical, miniaturized, and free-form lenses were designed and integrated into three fluorescence sensing systems, including oil (strip based) and chlorine (microfluidic based) detection platforms, as well as a smartphone-based SARSCoV-2 biosensor. The integration of customized 3Dprinted optics has been shown to improve signal collection and readout performance, thereby highlighting the potential of this approach for broad application by a wide range of user groups in rapid prototyping and use in miniaturized optical systems. This work represents a significant advancement in the field of additive manufacturing, particularly in relation to the development of functional photonic devices. Furthermore, it opens new prospects for sensor applications in biosensing, microfluidics, imaging, and integrated optics. KW - 3D-printing KW - Free-form KW - Prototyping KW - Optical resin KW - Surface-finishing KW - Fluorescence KW - Sensor PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-655558 DO - https://doi.org/10.37188/lam.2026.024 SN - 2689-9620 VL - 7 SP - 1 EP - 12 PB - Light Publishing Group CY - Foshan City AN - OPUS4-65555 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sötebier, Carina A. A1 - Kutscher, D. J. A1 - Rottmann, L. A1 - Jakubowski, Norbert A1 - Panne, Ulrich A1 - Bettmer, J. T1 - Combination of single particle ICP-QMS and isotope dilution analysis for the determination of size, particle number and number size distribution of silver nanoparticles N2 - Single particle ICP-MS (spICP-MS) has gained great influence in the analysis of engineered nanoparticles (NPs) due to its simplicity, speed and ability to obtain a particle number size distribution. Despite its many advantages, the method is hampered by matrix effects affecting the sensitivity of the instruments. Consequently, over- or underestimated particle sizes might be obtained. To overcome these challenges, we present in this work the detection of both Ag isotopes with a quadrupole mass spectrometer for the application of isotopic dilution analysis (IDA) in combination with spICP-MS. Here, the isotopes are measured sequentially using the conventional spICP-MS integration time of 10 ms. Citrate stabilized Ag NPs of a spherical shape with the nominal diameters of 30, 40, 50 and 80 nm have been investigated. The experimental concept of adding ¹⁰⁹Ag+ solutions to the NP suspensions resulted in the NP Spikes being only visible in the ¹⁰⁷Ag trace. Therefore, a maximum of 45% of the particles was detected compared to that by conventional spICP-MS. A modified mass flow equation was applied to determine the particle sizes, particle size distributions and particle number concentrations of various Ag NPs. The addition of different spike concentrations between 0.5 and 4 mg L⁻¹ ¹⁰⁹Ag resulted in similar particle diameters, suggesting that the calculated diameter might be independent of the spike concentration. This would have the advantage that no size information would be needed before the analysis. By analyzing Ag NP suspensions in a simulated seawater matrix, we demonstrate its significant influence on the particle size determination using conventional spICP-MS. A lower transport efficiency of 6.1% was found in the matrix compared to 7.3% without the matrix. In our approach, the addition of the Matrix influenced the NP intensity stronger than the spike signal, resulting in slightly smaller diameters using IDA–spICP-MS with the matrix compared to the results without the matrix. On the other hand, the IDA–spICP-MS approach with the matrix can result in equivalent results for the particle sizes compared with conventional spICP-MS using suspensions without the matrix. Due to the lower instrument sensitivity in the matrix, a diameter of 30 nm was found to be close to the detection limit of the instrument. KW - Ag nanoparticles KW - Single particle ICP-MS KW - Matrix influence KW - Isotope dilution analysis PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-376490 DO - https://doi.org/10.1039/c6ja00137h SN - 0267-9477 VL - 31 IS - 10 SP - 2045 EP - 2052 AN - OPUS4-37649 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sötebier, Carina A. A1 - Weidner, Steffen A1 - Jakubowski, Norbert A1 - Panne, Ulrich A1 - Bettmer, J. T1 - Separation and quantification of silver nanoparticles and silver ions using reversed phase high performance liquid chromatography coupled to inductively coupled plasma mass spectrometry in combination with isotope dilution analysis N2 - A reversed phase high performance liquid chromatography coupled to an inductively coupled Plasma mass spectrometer (HPLC–ICP-MS) approach in combination with isotope dilution analysis (IDA) for the separation and parallel quantification of nanostructured and ionic silver (Ag) is presented. The main Focus of this work was the determination of the ionic Ag concentration. For a sufficient stabilization of the Ions without dissolving the nanoparticles (NPs), the eluent had to be initially optimized. The determined Ag ion concentration was in a good agreement with results obtained using ultrafiltration. Further, the mechanism of the NP separation in the HPLC column was investigated. Typical size exclusion effects were found by comparing results from columns with different pore sizes. Since the recovery rates decreased with increasing Ag NP size and large Ag NPs did not elute from the column, additional interactions of the particles with the stationary phase were assumed. Our results reveal that the presented method is not only applicable to Ag NPs, but also to gold and polystyrene NPs. Finally, IDA-HPLC-ICP-MS experiments in single particle mode were performed to determine the particle cut-off size. The comparison with conventional spICP-MS experiments resulted in a similar diameter and particle size distribution. KW - ICP-MS KW - Silver nanoparticles KW - Speciation KW - High performance liquid chromatography KW - Isotope dilution analysis PY - 2016 DO - https://doi.org/10.1016/j.chroma.2016.09.028 SN - 0021-9673 VL - 1468 SP - 102 EP - 108 AN - OPUS4-37652 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Panne, Ulrich T1 - Forschen - Prüfen - Beraten - Ziele und Aufgaben der Ressortforschung N2 - Der Vortrag gibt einen Überblick die deutsche Ressortforschung. Neben einer Einordnung in das deutsche Wissenschaftssystem werden in einem historischen Überblick die Besonderheiten der Ressortforschung diskutiert. Besonderes Augenmerk wird der Frage gewidmet „Was ist gute Ressortforschung“. Kritisch erscheint besonders die Vereinbarkeit von exzellenter Wissenschaft und seriöser und unabhängiger Politikberatung. T2 - Auftaktveranstaltung des BMVI-Expertennetzwerks Wissen - Können - Handeln CY - BMVI, Berlin, Germany DA - 19.04.2016 KW - Ressortforschung KW - Ressortforschungseinrichtung KW - Wissenschaftliche Politikberatung PY - 2016 AN - OPUS4-37530 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Epping, Ruben A1 - Falkenhagen, Jana A1 - Panne, Ulrich A1 - Hiller, W. A1 - Gruendling, T. A1 - Staal, B. A1 - Lang, C. A1 - Lamprou, A. T1 - Simultaneous characterization of poly(acrylic acid) andpolysaccharide polymers and copolymers N2 - Copolymer products that result from grafting acrylic acid and other hydrophilicmonomers onto polysaccharides have recently gained significant interest in researchand industry. Originating from renewable sources, these biodegradable, low toxicity,and polar copolymer products exhibit potential to replace polymers from fossil sourcesin several applications and industries. The methods usually employed to character-ize these copolymers are, however, quite limited, especially for the measurement ofbulk properties. With more sophisticated applications, for example, in pharmaceu-tics requiring a more detailed analysis of the chemical structure, we describe a newapproach for this kind of complex polymers. Our approach utilizes chromatographyin combination with several detection methods to separate and characterize reactionproducts of the copolymerization of acrylic acid and chemically hydrolyzed starch.These samples consisted of a mixture of homopolymer poly (acrylic acid), homopoly-mer hydrolyzed starch, and – in a lower amount – the formed copolymers. Several chro-matographic methods exist that are capable of characterizing either poly (acrylic acid)or hydrolyzed starch. In contrast, our approach offers simultaneous characterization ofboth polymers. The combination of LC and UV/RI offered insight into the compositionand copolymer content of the samples. Size exclusion chromatography experimentsrevealed the molar mass distribution of homopolymers and copolymers. FTIR inves-tigations confirmed the formation of copolymers while ESI-MS gave more details onthe end groups of hydrolyzed starches and poly (acrylic acids). Evidence of copolymerstructures was obtained through NMR measurements. Finally, two-dimensional chro-matography led to the separation of the copolymers from both homopolymers as wellas the additional separation of sodium clusters. The methods described in this work area powerful toolset to characterize copolymerization products of hydrolyzed starch andpoly(acrylic acid). Together, our approach successfully correlates the physicochemicalproperties of such complex mixtures with their actual composition. KW - 2D chromatography KW - LC-MS KW - SEC KW - Renewable copolymers KW - Grafting PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-508873 DO - https://doi.org/10.1002/ansa.202000044 SP - 1 EP - 12 PB - Wiley-VCH Verlag-GmbH&Co. KGaA CY - Weinheim AN - OPUS4-50887 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sötebier, Carina A1 - Weidner, Steffen A1 - Jakubowski, Norbert A1 - Panne, Ulrich A1 - Bettmer, J. T1 - Separation and quantification of silver nanoparticles and silver ions using reversed phase high performance liquid chromatography coupled to inductively coupled plasma mass spectrometry in combination with isotope dilution analysis N2 - A reversed phase high performance liquid chromatography coupled to an inductively coupled plasma mass spectrometer (HPLC-ICP-MS) approach in combination with isotope dilution analysis (IDA) for the separation and parallel quantification of nanostructured and ionic silver (Ag) is presented. The main focus of this work was the determination of the ionic Ag concentration. For a sufficient stabilization of the ions without dissolving the nanoparticles (NPs), the eluent had to be initially optimized. The determined Ag ion concentration was in a good agreement with results obtained using ultrafiltration. Further, the mechanism of the NP separation in the HPLC column was investigated. Typical size exclusion effects were found by comparing results from columns with different pore sizes. Since the recovery rates decreased with increasing Ag NP size and large Ag NPs did not elute from the column, additional interactions of the particles with the stationary phase were assumed. Our results reveal that the presented method is not only applicable to Ag NPs, but also to gold and polystyrene NPs. Finally, IDA-HPLC-ICP-MS experiments in single particle mode were performed to determine the particle cut-off size. The comparison with conventional spICP-MS experiments resulted in a similar diameter and particle size distribution. KW - ICP-MS KW - Silver nanoparticles KW - HPLC KW - Isotope dilution analysis KW - Field flow fractionation KW - Toxicology PY - 2016 DO - https://doi.org/10.1016/j.chroma.2016.09.028 SN - 0021-9673 VL - 1468 SP - 102 EP - 108 PB - Elsevier B.V. AN - OPUS4-38642 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Denkler, Tilman T1 - The Metabuilding Labs approach to Quality Assurance – Standard Operating Procedures and Work Instructions for the O3BETs N2 - The development of the Standard Operating Procedures and Work Instructions for the O3BETs by setting up 3 working roups during Summer 2024 aredescribed. Major achievements are shown and future work is outlined. T2 - 6th General Meeting Metabuilding Labs CY - Szentender, Hungary DA - 26.11.2024 KW - Open innovation test bed KW - Metabuilding Labs KW - Quality management PY - 2024 AN - OPUS4-61866 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Capacity building and Knowledge Exchange in Research Management from the Perspective of a Project Coordinator N2 - In the Seminar "Capacity building and Knowledge Exchange in Research Management" following three points are presented in detail: - Example of a successfully completed international project, - Role of institutional support in project success, and - Practical challenges and lessons learned from a coordinator‘s perspective. T2 - Seminar "Capacity building and Knowledge Exchange in Research Management" CY - Online meeting DA - 25.03.2026 KW - Research management KW - Institutional support KW - Project coordination KW - European projects PY - 2026 AN - OPUS4-65811 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Scholz, Philipp A1 - Wachtendorf, Volker A1 - Panne, Ulrich A1 - Weidner, Steffen ED - Scholz, Philipp T1 - Degradation of MDI-based polyether and polyester-polyurethanes in various environments - Effects on molecular mass and crosslinking N2 - Size-exclusion chromatography (SEC) was used to monitor changes of the molecular masses of thermoplastic polyether – and polyester urethane (TPU) exposed to thermal, hydrolytic, and photo-oxidative (UV) Degradation conditions for several days. The thermal treatment was performed at elevated temperatures (100–200 °C) under oxidative (air) as well as non-oxidative (nitrogen) conditions to evaluate the specific influence of oxygen on the degradation. At higher temperatures (≥175 °C) a fast decrease of the molecular masses of both PU accompanied by a high degree of crosslinking was found. At lower temperatures (≤150 °C) the polymers remained widely unaffected by thermal degradation within the investigated degradation interval of up to two weeks. Surprisingly, the influence of oxygen (air) was found to be less distinct. In contrast to that, UV treatment at 25 °C at less than 10% rel. humidity (RH) resulted in a fast crosslinking, whereas the molecular masses of both PU decreased slower than for thermal treatments. The depth of penetration of the UV radiation was estimated using 3D printed PU samples with different thicknesses. Hydrolysis based degradation effects were less significant. Only slight molecular mass changes were detected at temperatures ≤80 °C within a time span of 14 days, while no crosslinking could be measured. Considering the degradation results at the investigated exposure parameters, it could be shown that esterbased PU in general exhibits a significant higher stability compared to ether-based materials. KW - Polyurethane KW - Thermal degradation KW - UV degradation KW - Molecular masses KW - Crosslinking PY - 2019 UR - https://www.sciencedirect.com/science/article/pii/S0142941819302363 DO - https://doi.org/10.1016/j.polymertesting.2019.04.028 SN - 0142-9418 VL - 77 SP - 105881, 1 EP - 12 PB - Elsevier CY - Amsterdam AN - OPUS4-48619 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - You, Zengchao A1 - Nirmalananthan-Budau, Nithiya A1 - Resch-Genger, Ute A1 - Panne, Ulrich A1 - Weidner, Steffen T1 - Separation of polystyrene nanoparticles bearing different carboxyl group densities and functional groups quantification with capillary electrophoresis and asymmetrical flow field flow fractionation N2 - Two sets of polystyrene nanoparticles (PSNPs) with comparable core sizes but different carboxyl group densities were made and separated using asymmetric flow field flow fractionation (AF4), capillary electrophoresis (CE), and the off-line hyphenation of both methods. Our results revealed the significant potential of two-dimensional off-line AF4-CE hyphenation to improve the separation and demonstrated for the first time, the applicability of CE to determine the functional group density of nanoparticles (NPs). Compared to the result acquired with conductometric titration, the result obtained with synthesized 100 nm sized PSNPs revealed only a slight deviation of 1.7%. Commercial 100 nm sized PSNPs yielded a deviation of 4.6 %. For 60 nm sized PSNPs, a larger deviation of 10.6 % between both methods was observed, which is attributed to the lower separation resolution. KW - Nanoparticle KW - A4F KW - Capillary electrophoresis KW - Carboxyl group PY - 2020 DO - https://doi.org/10.1016/j.chroma.2020.461392 VL - 1626 SP - 461392 PB - Elsevier B.V. AN - OPUS4-51080 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hernández García, María Amparo T1 - Optical immuno-detection of targeted explosives using 3D printed optical elements N2 - Immuno-detection biosensors represent a prominent and recognized field within the classical analytical tools. Their popularity stems not only from their selectivity but also from their remarkable sensitivity. However, in applications where trace detection is required, especially with small molecules, sensitivity can become a limitation. For example, this is the case in forensic analysis where the in-situ detection of explosives remains a challenge due to the limited availability of sensitive sensor platforms. In this work, we present an optical biosensor for the highly specific and sensitive detection of Home-Made Explosives (HME). The immunoassay system is placed in a hydrogel environment that is permeable to the analyte and transparent to light interrogating the fluorescently labelled antibodies. The readout of the immunoanalytical system is realized with Supercritical Angle Fluorescence (SAF). This advanced microscopy technique, facilitates the fluorescence detection at the surface level discriminating bulk emission. To achieve this, we have used a commercially available high-resolution (< 22 µm) SLA printer to fabricate a SAF element. Prior to fabrication, an optical simulation was performed to validate the accuracy of the system’s light path for optimum SAF collection. This affordable technology, with a short fabrication time and no design constraints, grants us the freedom to fabricate a parabolic optical element out of transparent resin specifically tailored to collect the emission generated at the interface of the immunoanalytical system. In order to obtain an antibody-specific interface, glass surface was functionalised with the hapten related to the target analyte. In this way, a surface with non-covalently attached labelled antibodies is obtained, making possible their displacement, and, hence, SAF modulation. Aiming at a new generation of sensors, which not only can meet the requirements of trace detection, but can also be used for substance identification, the combination of immunoanalytical recognition with SAF detection offers a modularity and versatility that is, in principle, well suited to the measurement of target analytes at trace levels. T2 - Europtrode 2026 CY - Jena, Germany DA - 29.03.2026 KW - 3D printing KW - SAF KW - Free-form optics KW - Immunoassay PY - 2026 AN - OPUS4-65814 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bayat, Mehmet Emin A1 - Nandayapa, Edgar R. A1 - Tiebe, Carlo A1 - Unger, Eva L. A1 - List-Kratochvil, Emil J. W. T1 - An operando spectroscopic examination of the influence of trace humidity on interdigital back contact metal halide perovskite solar cells N2 - Controlling trace humidity is vital for both the fabrication and long-term stability of metal halide perovskite (MHP) solar cells. Relevant humidity levels are typically below 10 ppmV, especially in glovebox-based processing and in well-encapsulated devices. Even minute amounts during fabrication can influence crystallization, introducing defects and lowering efficiency. Over time, humidity accelerates degradation of the perovskite layer and internal interfaces, ultimately reducing operational lifetime. Probing these effects at low concentrations under operando conditions is therefore essential for advancing device performance and durability. In this work, we employed a high-precision transfer standard dew point hygrometer to investigate humidity levels between 5 and 35 ppmV in non-encapsulated MHP solar cells. To permit unobstructed water migration during operation, we fabricated interdigital back contact devices. Operando measurements revealed water transport through the perovskite layer and enabled quantification of outgassing. Under trace-humidified conditions, devices exhibited initial charge-carrier quenching, followed by gradual recovery. Notably, the photocurrent response to humidified nitrogen demonstrated that the MHP layer behaves fully reversibly within the explored timescale and across the investigated humidity levels and conditions. These findings establish a systematic operando framework for examining extrinsic stressors in perovskites and highlight opportunities for assessing passivation strategies. KW - Metal halide perovskite KW - IBC solar cells KW - In operando KW - Extrinsic stressors KW - Fabrication and encapsulation KW - Trace humidity KW - Two-site Stern-Volmer KW - Charge-carrier quenching PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-657560 DO - https://doi.org/10.1039/D6TA01295G SN - 2050-7496 SP - 1 EP - 16 PB - The Royal Society of Chemistry CY - London AN - OPUS4-65756 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Phukphatthanachai, Pranee A1 - Panne, Ulrich A1 - Jakubowski, Norbert A1 - Vogl, Jochen T1 - SI-traceable quantification of sulphur in copper metal and its alloys by ICP-IDMS N2 - Previously applied methods for the quantification of sulphur in copper and other pure metals revealed a lack of SI-traceability and additionally showed inconsistent results, when different methods were compared. Therefore, a reference procedure is required which allows SI-traceable values accompanied by a Sound uncertainty budget. In this study a procedure was developed for the quantification of total sulphur in copper at low concentration levels using inductively coupled plasma-isotope dilution mass spectrometry (ICP-IDMS). The major part of the copper matrix was separated by adding ammonia which forms a complex with the copper while releasing the sulphur followed by chromatographic separation using a weak cation resin. After that the sulphur fraction was further purified by chromatographic means using first an anion exchange method and second a chelating resin. The developed procedure shows high performance, especially concerning high efficiency in matrix removal (>99.999%) while keeping the recovery of sulphur above 80%. Procedure blanks are in the order of 3–53 ng resulting in LOD and LOQ values of 0.2 mg g1 and 0.54 mg g1, respectively. The procedure is sufficient to facilitate value assignment of the total sulphur mass fraction in reference materials. Additionally, relative measurement uncertainties were calculated to be below 1% and the measurement results were traceable to the SI. The procedure reported in this study is a new reference procedure for sulphur measurement in copper, being fit for two major purposes, certification of reference materials and assignment of reference values for inter-laboratory comparison. KW - Traceability KW - Measuremment uncertainty KW - Isotope dilution mass spectrometry KW - Reference measurements PY - 2018 DO - https://doi.org/10.1039/c7ja00338b SN - 0267-9477 SN - 1364-5544 VL - 33 IS - 1 SP - 90 EP - 101 PB - Royal Society of Chemistry CY - Cambridge, UK AN - OPUS4-43614 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Parthasarathy, Thiyagaraj A1 - Bhowmik, Aritra A1 - Bhattacharya, Biswajit A1 - Mishra, Manish Kumar A1 - Ghosh, Soumyajit T1 - Reversible twisting-induced crystalline–polycrystalline transformation in cyanoacrylate crystals N2 - Centimeter-long single crystals of cyanoacrylate derivatives exhibit 1D elasticity, 2D plasticity and can be manually twisted and untwisted without any visible fractures, demonstrating exceptional mechanical flexibility and structural resilience. KW - Weak intermolecular interactions KW - Crystals KW - Mechanical flexiblity KW - Micro-focus Raman spectroscopy KW - Single-crystal X-ray diffraction PY - 2025 DO - https://doi.org/10.1039/D5CC05852J SN - 1359-7345 VL - 62 IS - 1 SP - 264 EP - 267 PB - Royal Society of Chemistry (RSC) AN - OPUS4-64962 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Riedel, Soraya A1 - Hülagü, Deniz A1 - Bennet, Francesca A1 - Carl, Peter A1 - Flemig, Sabine A1 - Schmid, Thomas A1 - Schenk, J. A. A1 - Hodoroaba, Vasile-Dan A1 - Schneider, Rudolf T1 - Electrochemical Immunomagnetic Ochratoxin A Sensing: Steps Forward in the Application of 3,3’,5,5’- Tetramethylbenzidine in Amperometric Assays N2 - Electrochemical methods offer great promise in meeting the demand for user-friendly on-site devices for Monitoring important parameters. The food industry often runs own lab procedures, for example, for mycotoxin analysis, but it is a major goal to simplify analysis, linking analytical methods with smart technologies. Enzyme-linked immunosorbent assays, with photometric detection of 3,3’,5,5’-tetramethylbenzidine (TMB),form a good basis for sensitive detection. To provide a straightforward approach for the miniaturization of the detectionstep, we have studied the pitfalls of the electrochemical TMB detection. By cyclic voltammetry it was found that the TMB electrochemistry is strongly dependent on the pH and the electrode material. A stable electrode response to TMB could be achieved at pH 1 on gold electrodes. We created a smartphonebased, electrochemical, immunomagnetic assay for the detection of ochratoxin A in real samples, providing a solid basis forsensing of further analytes. KW - Ochratoxin A KW - Amperometry KW - Cyclic voltammetry KW - Electrochemistry KW - Immunoassay PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-530421 DO - https://doi.org/10.1002/celc.202100446 N1 - Geburtsname von Riedel, Soraya: Höfs, S. - Birth name of Riedel, Soraya: Höfs, S. VL - 8 IS - 13 SP - 2597 EP - 2606 AN - OPUS4-53042 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Abad Andrade, Carlos Enrique A1 - Florek, S. A1 - Becker-Ross, H. A1 - Huang, M.-D. A1 - de Oliveira Guilherme Buzanich, Ana A1 - Radtke, Martin A1 - Lippitz, Andreas A1 - Hodoroaba, Vasile-Dan A1 - Schmid, Thomas A1 - Heinrich, Hans-Joachim A1 - Recknagel, Sebastian A1 - Jakubowski, Norbert A1 - Panne, Ulrich T1 - Zirconium permanent modifiers for graphite furnaces used in absorption spectrometry: understanding their structure and mechanism of action N2 - The mechanism of action of zirconium permanent modifiers on graphite surfaces was investigated in order to understand its influence on the analytical signal in atomic and molecular absorption spectrometry (AAS/MAS). For this, the molecule formation of CaF was studied, which is used for the indirect analytical determination of fluorine in high-resolution continuum source graphite furnace molecular absorption spectrometry (HR-CS-GFMAS). The kinetics of this reaction was established by monitoring its molecular spectrum at different atomisation temperatures. An Arrhenius plot showed a pseudo-first order reaction with respect to fluorine (n = 1). An intermediate state was isolated, and its structure was elucidated by spectroscopic methods: scanning electron microscopy with energy dispersive X-ray spectroscopy (SEMEDX), X-ray photoelectron spectroscopy (XPS), X-ray absorption spectroscopy (XANES and EXAFS), and Raman microspectroscopy. We propose here a mechanism, where ZrO2 acts as a heterogeneous catalyst: after a pyrolytic step, an intermediate state of ZrO(OCaF) is activated, and at higher temperatures, CaF(g) is released from the zirconium-coated graphite surface. No evidence of the formation of zirconium carbide was found. Consequently, as the CaF formation is catalysed by a heterogeneous catalyst, surface modifications with ZrO2 nanoparticles and ZrO xerogels were investigated in order to increase the surface area. Their influence was evaluated in the molecule formation of CaF, CaCl, CaBr, and CaI. Graphite furnace modification with zirconium oxide nanoparticles proves to be the best choice for fluorine analysis with a signal enhancement of more than eleven times with respect a non-coated graphite furnace. However, the influence of zirconium modifications in the analytical signals of Cl, and I is lower than the F signals or even negative in case of the Br. Understanding zirconium modifiers as heterogeneous catalysts offers a new perspective to AAS and MAS, and reveals the potential of surface analytical methods for development of improved permanent modifiers and graphite furnace coatings. KW - Zirconium KW - HR-CS-MAS KW - Graphite furnace KW - Nanoparticles KW - Xerogel KW - Calcium monofluoride KW - Absorption spectrometry PY - 2018 UR - https://pubs.rsc.org/en/content/articlelanding/2018/ja/c8ja00190a DO - https://doi.org/10.1039/C8JA00190A SN - 0267-9477 VL - 33 IS - 12 SP - 2034 EP - 2042 PB - Royal Society of Chemistry AN - OPUS4-46775 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Linberg, Kevin A1 - Szymoniak, Paulina A1 - Schönhals, Andreas A1 - Emmerling, Franziska A1 - Michalchuk, Adam T1 - The Origin of Delayed Polymorphism in Molecular Crystals Under Mechanochemical Conditions N2 - We show that mechanochemically driven polymorphic transformations can require extremely long induction periods, which can be tuned from hours to days by changing ball milling energy. The robust design and interpretation of ball milling experiments must account for this unexpected kinetics that arises from energetic phenomena unique to the solid state. Detailed thermal analysis, combined with DFT simulations, indicates that these marked induction periods are associated with processes of mechanical activation. Correspondingly, we show that the pre‐activation of reagents can also lead to marked changes in the length of induction periods. Our findings demonstrate a new dimension for exerting control over polymorphic transformations in organic crystals. We expect mechanical activation to have a much broader implication across organic solid‐state mechanochemistry. KW - General Chemistry KW - Catalysis KW - Organic Chemistry PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-589219 DO - https://doi.org/10.1002/chem.202302150 SN - 0947-6539 SP - e202302150 PB - Wiley AN - OPUS4-58921 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yildirim, Arda A1 - Krause, Christina A1 - Zorn, R. A1 - Lohstroh, W. A1 - Schneider, G. J. A1 - Zamponi, M. A1 - Holerer, O. A1 - Frick, B. A1 - Schönhals, Andreas T1 - Complex molecular dynamics of a symmetric model discotic liquid crystal revealed by broadband dielectric, thermal and neutron spectroscopy N2 - The molecular dynamics of the triphenylene-based discotic liquid crystal HAT6 is investigated by broadband dielectric spectroscopy, advanced dynamical calorimetry and neutron scattering. Differential scanning calorimetry in combination with X-ray scattering reveals that HAT6 has a plastic crystalline phase at low temperatures, a hexagonally ordered liquid crystalline phase at higher temperatures and undergoes a clearing transition at even higher temperatures. The dielectric spectra show several relaxation processes: a localized gamma-relaxation a lower temperature and a so called alpha-2-relaxation at higher temperatures. The relaxation rates of the alpha-2-relaxation have a complex temperature dependence and bear similarities to a dynamic glass transition. The relaxation rates estimated by hyper DSC, Fast Scanning calorimetry and AC Chip calorimetry have a different temperature dependence than the dielectric alpha-2-relaxation and follows the VFT-behavior characteristic for glassy dynamics. Therefore, this process is called alpha-1-relaxation. Its relaxation rates show a similarity with that of polyethylene. For this reason, the alpha-1-relaxation is assigned to the dynamic glass transition of the alkyl chains in the intercolumnar space. Moreover, this process is not observed by dielectric spectroscopy which supports its assignment. The alpha-2-relaxation was assigned to small scale translatorial and/or small angle fluctuations of the cores. The neutron scattering data reveal two relaxation processes. The process observed at shorter relaxation times is assigned to the methyl group rotation. The second relaxation process at longer time scales agree in the temperature dependence of its relaxation rates with that of the dielectric gamma-relaxation. KW - Discotic Liquid Crystals PY - 2020 DO - https://doi.org/10.1039/c9sm02487e VL - 16 IS - 8 SP - 2005 EP - 2016 PB - Royal Chemical Society AN - OPUS4-50466 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sentker, K. A1 - Yildirim, Arda A1 - Lippmann, M. A1 - Zantop, A. W. A1 - Bertram, F. A1 - Hofmann, T. A1 - Seeck, O. H. A1 - Kityk, A. A1 - Mazza, M. G. A1 - Schönhals, Andreas A1 - Huber, P. T1 - Self-assembly of liquid crystals in nanoporous solids for adaptive photonic metamaterials N2 - Nanoporous media exhibit structures significantly smaller than the wavelengths of visible light and can thus act as photonic metamaterials. Their optical functionality is not determined by the properties of the base materials, but rather by tailored, multiscale structures, in terms of precise pore shape, geometry, and orientation. Embedding liquid crystals in pore space provides additional opportunities to control light–matter interactions at the single-pore, meta-atomic scale. Here, we present temperature-dependent 3D reciprocal space mapping using synchrotron-based X-ray diffraction in combination with high-Resolution birefringence experiments on disk-like mesogens (HAT6) imbibed in self-ordered arrays of parallel cylindrical pores 17 to 160 nm across in monolithic anodic aluminium oxide (AAO). In agreement with Monte Carlo computer simulations we observe a remarkably rich self-assembly behaviour, unknown from the bulk state. It encompasses transitions between the isotropic liquid state and discotic stacking in linear columns as well as circular concentric ring formation perpendicular and parallel to the pore axis. These textural transitions underpin an optical birefringence functionality, tuneable in magnitude and in sign from positive to negative via pore size, pore surface-grafting and temperature. Our study demonstrates that the advent of large-scale, self-organised nanoporosity in monolithic solids along with confinement-controllable phase behaviour of liquid-crystalline matter at the single-pore scale provides a reliable and accessible tool to design materials with adjustable optical anisotropy, and thus offers versatile pathways to finetune polarisation-dependent light propagation speeds in materials. Such a tailorability is at the core of the emerging field of transformative optics, allowing, e.g., adjustable light absorbers and extremely thin metalenses. KW - Discotic Liquid Crystals PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-499601 DO - https://doi.org/10.1039/c9nr07143a SP - 1 EP - 14 PB - RSC Royal Society of Chemistry AN - OPUS4-49960 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Knelles, J. A1 - Wanner, C. A1 - Schulz, F. A1 - Freund, M. A1 - Kolmangadi, Mohamed Aejaz A1 - Baro, A. A1 - Huber, P. A1 - Schönhals, Andreas A1 - Lachat, S. T1 - Liquid crystalline hydrazones revisited: dipolar interactions vs hydrogen bonding affecting mesomorphic properties N2 - In order to understand the role of dipolar interactions vs. H-bonding, a series of hydrazones were synthesised from 4-alkoxy-, 3,4-dialkoxy- or 3,4,5-trialkoxybenzaldehydes and phenyl, bromo- or nitrophenylhydrazine, respectively. Their mesomorphic properties were investigated by differential scanning calorimetry (DSC), polarising optical microscopy (POM), X-ray diffraction (WAXS, SAXS) and compared with known members. Only those hydrazones derived from 3,4,5-trisalkoxybenzaldehyde and either meta, meta-dinitro- or ortho, para-dinitrophenylhydrazine displayed hexagonal columnar mesophases. All other derivatives were non-mesomorphic, even when H-bonds were present. Dipole moments of the various nitro-substituted hydrazones were experimentally determined by dielectric measurements and supported by theoretical DFT calculations, which indicated that the mesophase formation is mostly governed by strong dipole moment and further enforced by intramolecular H-bonding. KW - Discotic liquid crystals PY - 2021 DO - https://doi.org/10.1080/02678292.2021.1873438 VL - 48 IS - 10 SP - 1382 EP - 1391 PB - Taylor & Francis AN - OPUS4-52409 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönhals, Andreas T1 - Inelastic neutron scattering as a tool to investigate  polymers of intrinsic microporosity for green membrane processes and electronic applications N2 - Polymers with intrinsic microporosity are promising candidates for the active separation layer in green gas separation membranes and as active materials for electronic applicatons. Here, by means of inelastic neutron scattering, the vibrational density of states (VDOS) and the molecular mobility were investigated for PIM-1, the prototypical polymer with intrinsic microporosity. The results are compared to data measured for a more conventional high-performance polyimide used in gas separation membranes (Matrimid). The measured data show the characteristic low frequency excess contribution to the VDOS above the Debye sound wave level, generally known as the Boson peak in glass-forming materials. In comparison to the Boson peak of Matrimid, that of PIM-1 is shifted to lower frequencies. This shift is discussed considering the microporous, sponge-like structure of PIM-1 as providing a higher compressibility at the molecular scale than for conventional polymers. Elastic fixed window scans were measured on a neutron backscattering spectrometer to have an overview about the molecular dynamics at a time scale of ca. 1 ns. The temperature dependence of the estimated mean squared displacement shows a step-like increase in the temperature range from 100 K to 250 K indicating the onset of some molecular mobility. The nature of this motional process was analysed in detail by quasielastic neutron scattering combining Time-of-Flight and backscattering where the data are discussed with regard to both the q- and the temperature dependence. T2 - Symposium on Large Scale Facilities CY - Berlin, Germany DA - 09.03.2020 KW - Polymer membranen PY - 2020 AN - OPUS4-50546 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mondal, Saikat A1 - Prakash, Swayam A1 - Riechers, Birte A1 - Maaß, Robert A1 - Emmerling, Franziska A1 - Bhattacharya, Biswajit T1 - Comprehensive Structure–Property Mapping of Tuned Mechanical Flexibility in Organic Cocrystals N2 - Mechanically flexible crystals offer unique opportunities for adaptive materials, yet predictive control over their responses remains a major challenge. Here, we present a chemically unified series of 4-nitrophenol-based cocrystals, cocrystallized with bipyridyl linkers of varied geometries, to systematically map structure–property relationships. Subtle variations in interplanar angles and intermolecular interactions, such as π–π stacking and hydrogen bonding, enable tuning of mechanical responses ranging from brittle fracture to different extents of elastic bending and plastic bending or twistability. This design differs from previous strategies that relied primarily on van der Waals interactions or halogen bonding to impart mechanical compliance to organic crystals. Structural analysis, supported by energy framework calculations, explains the divergent mechanical behaviors. Notably, the studied cocrystal series spans all four canonical structure–property quadrants, manifested through mechanical flexibility, photoluminescence activity, or both. This systematic and comparative study highlights the delicate interplay between molecular packing and supramolecular interactions, providing structure–property correlations that inform emerging design principles for multifunctional crystalline materials for targeted applications. KW - Aromatic compounds KW - Crystals KW - Deformation KW - Flexibility KW - Plastics PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-658364 DO - https://doi.org/10.1021/acs.cgd.5c01550 SN - 1528-7483 VL - 26 IS - 3 SP - 1370 EP - 1377 PB - American Chemical Society (ACS) CY - Washington, DC AN - OPUS4-65836 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Adapted ISO 3690 tests for quantifying realistic H contents for multi-layer manual welds of pipeline steels for an extended definition of HD classification N2 - Pipeline steels are widely applicated for long-distance transmission pipelines. However, the welded joints of these steels can be susceptible to hydrogen-assisted cold cracking (HACC) during welding and after cooling especially in the heat-affected zone (HAZ). HACC in welds basically involves a critical combination of local, mutually dependent parameters consisting of: (1) a crack-critical microstructure; (2) sufficiently high mechanical stress; and (3) a diffusible hydrogen concentration (HD). In this context, thick-walled steel weld joints typically involve multi-layer welding with several passes. This leads to an effective, empirically known reduction in the global HD in the weld seam. This reduction is due to the repeated reheating of subsequently welded beads or layers, which reduces the local HD in the individual weld beads or layers. However, this has not yet been adequately quantified or described. Bead-on-plate tests, such as ISO 3690, cannot correctly reproduce the local HD distribution in individual welding passes (and thus, the global HD in the entire seam). Therefore, these tests lead to an extremely conservative evaluation of hydrogen ingress and the potential for "self-reduction" of HD due to increased interpass temperature during multi-layer welding, which has not yet been adequately addressed in the literature. Ideally, the local HD in each pass and the global (average) HD of the multi-layer weld would be known immediately after welding. For this reason, the study proposes an approach to address the local welding pass and layer-dependent, as well as global HD of multi-layer welds via a modified ISO 3690 test. To this end, representative welding parameter combinations for selected practical welding processes (e.g., SAW, GMAW, or SMAW) will be carried out as conventional bead-on-plate samples. These samples will be systematically extended by an increasing number of welding passes. Several sample series with an increasing number of beads or layers will be examined. Additionally, the initial HD is varied by methods such as targeted shielding gas variation (e.g., addition of hydrogen in GMAW) or moistened flux/coating (e.g., SAW/SMAW). Based on experimental data (temperature field measurements during welding and determination of temperature-dependent HD coefficients), a numerical hydrogen diffusion model is created. This model calculates the local HD (in the beads) and the HD across the weld cross-section. Additional variation calculations represent heat transfer conditions that were not recorded experimentally and their influence on HD distribution. Finally, we investigate the potential use of the modified ISO 3690 multi-layer geometry for application cases such as predicting the effectiveness and necessity of hydrogen removal heat treatment procedures for given welding parameter sets. Finally, an international round robin should be initiated once the concept has been successfully confirmed and verified. T2 - IIW Intermediate Meeting, Com. XI CY - Lahti, Finland DA - 31.03.2026 KW - Hydrogen assisted cracking KW - ISO 3690 KW - Multi-pass welding KW - Diffusion PY - 2026 AN - OPUS4-65825 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Epping, Ruben T1 - Characterization of statistical EO-PO copolymers containing different end groups by UPLC/ESI-MS N2 - Commercial statistical ethylene oxide (EO) and propylene oxide (PO) copolymers of different monomer compositions and different average molar masses were studied by liquid chromatography under critical conditions (LCCC). Theoretical predictions of the existence of a critical adsorption point (CPA) for statistical copolymers with a given chemical and sequence distribution, could be studied and confirmed. An improved way to determine these critical conditions in a copolymer, alongside the inevitable chemical composition distribution (CCD), with the aid of mass spectrometric detection is described. Shift of the critical eluent composition with the monomer composition of the polymers could be observed. Due to the relatively low average molecular weight, broad molecular weight distribution (MWD) and the presumed existence of different end group functionalities as well as sequence distribution, gradient separation only by CCD was not possible. Therefore isocratic separations at the CPA of definite CCD’s were applied. Although the various present distributions partly superimposed the separation process the goal of separation by end group functionality could still be achieved on the basis of the additional dimension of ESI-MS. The existence of HO-H besides the desired AllylO-H end group functionalities could be confirmed and their amount could be estimated. T2 - International Symposium GPC/SEC and Related Techniques CY - Amsterdam, The Netherlands DA - 26.09.2016 KW - Polymers KW - UPLC KW - ESI-TOF-MS PY - 2016 AN - OPUS4-37632 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lauer, Franziska T1 - Multivariate statistics applied to MALDI-TOF MS data of pollen samples N2 - Current pollen screening information networks are based on time-consuming, microscopic determination of the genus-specific pollen morphology. Additionally, the given information relies on prediction of plant growth, wind direction and seasonal information. Matrix-assisted laser desorption/ionization time-of-flight mass spectrometry (MALDI-TOF MS) was introduced for rapid analysis of complex biological samples. MALDI-TOF provides the possibility to measure species-specific mass peak patterns of pollen and offers a powerful tool for investigation of taxonomic relations. Our objective is to develop a fast, reliable, routine method for detecting single pollen grains in pollen mixtures. The obtained spectra are analyzed by multivariate statistics. T2 - 49. Jahrestagung der Deutschen Gesellschaft für Massenspektrometrie CY - Hamburg DA - 28.02.2016 KW - Pollen KW - Datenanalyse KW - Hauptkomponentenanalyse PY - 2016 AN - OPUS4-35523 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, H. R. A1 - Weidner, Steffen T1 - About the crystallization of cyclic and linear poly(L-lactide)s in alcohol-initiated and Sn(II)2-ethylhexanoate- catalyzed ROPs of L-lactide conducted in solution N2 - 1-Hydroxymethylnaphtalene (HMN) or 11-bromoundecanol (BUND) were used as initiators and Sn(II) 2-ethylhexanoate (SnOct2) as catalyst for ROPs of L-Lactide (LA) at 115 °C in bulk or in 4 M and 2M solutions in toluene. The LA/In ratio, the LA/Cat ratio and the time were varied. The matrix-assisted laser desorption/ionization time-of-flight (MALDI TOF) mass spectra exclusively displayed peaks of linear chains, when the ROPs were conducted in bulk. But in contrast to reports in the literature, mixtures of linear and cyclic poly(L-lactide) (PLA), were obtained, when the ROPs were performed in solution. The intensity distribution of the mass peaks of cyclic PLAs displayed a “saw-tooth pattern” after annealing in contrast to the mass peak distribution of the liner chains. This new phenomenon indicated that cyclic PLAs and linear PLAs crystallized in separate crystals from the same reaction mixture. This conclusion was confirmed by fractionated crystallization from 2 M solution, which confirmed that the cyclic PLAs nucleate and crystallize faster than the linear chains. KW - Polylactide KW - MALDI-TOF MS KW - Ring opening polymerization KW - Crystallization PY - 2023 DO - https://doi.org/10.1016/j.polymer.2023.125946 SN - 0032-3861 VL - 276 SP - 1 EP - 11 PB - Elsevier Ltd. AN - OPUS4-57308 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Falkenhagen, Jana T1 - Biobased and biogegradable polymers: Analytical challenges N2 - The variability and heterogeneity in their structural composition is significant for nearly all synthetic and natural polymers. Beside molar mass also functionality type distribution, copolymer composition distribution and architectural features are responsible for changing the material properties. A wide range of analytical techniques are available to get insight into these parameters. However, in most cases it is essential to combine different sophisticated techniques to get closer to actual structures and to avoid statistical averages. Different liquid chromatographic separation modes and their coupling in a two-dimensional way (SEC, LCCC, HILIC, 2D-LC) in combination with suitable detection techniques (e.g. UV, RI, LS, IR, MALDI/ESI-MS) as well as techniques like BET, DCS, SEM/TEM were applied to make structural features visible. A few aspects are discussed for structural different polylactides from various synthesis routes and their behavior in LC-MS. Moreover, some analytical results for technical lignins valorized by mechanochemical treatment or modified by functional polymers are presented. T2 - 10th Intern. Symp. on the Separation and Characterisation of Natural and Synthetic Macromolecules (SCM-10) CY - Amsterdam, Netherlands DA - 01.02.2023 KW - Poly(lactides) KW - Technical lignin PY - 2023 AN - OPUS4-57002 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Falkenhagen, Jana T1 - Biobased and biodegradable Polymers: Analytical Challenges N2 - The variability and heterogeneity in their structural composition is significant for nearly all synthetic and natural polymers. Beside molar mass also functionality type distribution, copolymer composition distribution and architectural features are responsible for changing the material properties. A wide range of analytical techniques are available to get insight into these parameters. However, in most cases it is essential to combine different sophisticated techniques to get closer to actual structures and to avoid statistical averages. Different liquid chromatographic separation modes and their coupling in a two-dimensional way (SEC, LCCC, HILIC, 2D-LC) in combination with suitable detection techniques (e.g. UV, RI, LS, IR, MALDI/ESI-MS) as well as techniques like BET, DCS, SEM/TEM were applied to make structural features visible. A few aspects are discussed for structural different polylactides from various synthesis routes and their behavior in LC-MS. T2 - 34th International Symposium on Polymer Analysis and Characterization (ISPAC) CY - Stellenbosch, South Africa DA - 24.04.2023 KW - Biobased polymers KW - Biodegradable polymers KW - Analytical techniques PY - 2023 AN - OPUS4-60002 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Falkenhagen, Jana T1 - A Tribute to Harald –Lignin as biobased polymer-Trends and analytical issues N2 - The presentation includes aspects of material design and characterization with a focus on lignin. Examples are the structural elucidation of lignosulfonates by means of two-dimensional chromatography, the mechanochemical degradation and functionalization of Kraft-Lignin with accompanying analytics. Future projects involving the incorporation of lignin into polymers will be presented. T2 - Farewell Symposium for Prof. Harald Pasch; Polymer Analysis: Advancements in Characterization and Quantification CY - Teltow, Germany DA - 18.03.2024 KW - Lignin KW - Biobased polymers PY - 2024 AN - OPUS4-60003 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kricheldorf, H. R. T1 - Reversible Polycondensations and the Jacobson-Stockmayer Theory N2 - Reversible polycondensations are polycondensations that include equilibration reactions at any stage of the process. Syntheses of Polyesters in bulk involving transesterification reactions and syntheses of polyamides in bulk involving transamidation are typical examples. In 1950, Jacobson and Stockmayer published a first theory of reversible polycondensations based on experimental studies with aliphatic polyesters.[1,2] They explained the reversibility by the reversible formation of cyclic oligomers and low molar mass polymers from an active chain end (so-called “back-biting”). The formation of cycles via end-to-end cyclization was excluded in agreement with Flory´s theory of irreversible polycondensations.[3] The reinvestigation of the Jacobson-Stockmayer experiments by the authors in combination with theoretical considerations shows that the JS theory is wrong. [4,5] It turned out that the experimental scenario is far from the reality. In real polycondensations, intermolecular equilibration is faster than “back-biting”, and end-to-end cyclization is quite normal. The revised theory of step-growth polymerization predicts that in the ideal case of 100% conversion, all reaction products are cycles, regardless, of whether the step-growth polymerization is reversible or not. T2 - Polycondensation 2024 CY - Lyon, France DA - 15.09.2024 KW - Polycondensation KW - Cyclisation KW - MALDI TOF MS PY - 2024 UR - https://polycond-2024.sciencesconf.org/ AN - OPUS4-61070 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stolar, Tomislav T1 - Waste to value: upcycling PET bottles into MOFs using mechanochemistry N2 - Single-use plastics are causing plastic pollution, and less than 10% of plastic waste gets recycled globally. Most of it ends up in landfills or gets incinerated in a highly unsustainable manner. Here, I will present a sustainable mechanochemical protocol for the chemical upcycling of waste polyethylene terephthalate (PET) bottles to porous UiO-66 metal-organic framework (MOF). We used in situ and ex situ characterization to gain a deep understanding of the underlying mechanochemical process leading to high crystallinity and -porosity UiO-66. Our results show the potential of mechanochemistry for the sustainable production of high-quality value-added materials such as UiO-66 from waste PET bottles. T2 - 2024 Green Chemistry Gordon Research Conference CY - Barcelona, Spain DA - 31.07.2024 KW - Mechanochemistry KW - Plastic recycling KW - Circular economy PY - 2024 AN - OPUS4-62107 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Falkenhagen, Jana T1 - View into the Depths of Copolymer Microstructure N2 - For different kinds of polymers it will be shown how it could be realized to obtain information on small, sometimes isomeric topological heterogeneities by coupling UPLC / ESI-TOF-MS and LC /MALDI-TOF-MS. T2 - DSM, Fall Meeting CY - Breda, The Netherlands DA - 07.11.2019 KW - Microstructure KW - LC-MS KW - Copolymer PY - 2019 AN - OPUS4-49587 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, H. R. A1 - Weidner, Steffen T1 - Alcohol-Initiated and SnOct2-Catalyzed Ring-Opening Polymerization (ROP) of L-Lactide in Solution: A Re-investigation N2 - Alcohol-initiated ring-opening polymerizations (ROP) of L-lactide (LA) were studied in solution at 70 °C, whereupon the nature of the alcohol, the LA/initiator ratio, the LA/SnOct2 ratio and the time were varied. In contrast to literature, neat SnOct2 is catalytically active in THF and several aromatic but donor solvents, such as 1,3-dioxolane, dimethylformamide (DMF) or N-methyl pyrrolidone (NMP), strongly reduce the activity of SnOct2. In agreement with literature, no cycles were formed by neat SnOct2 at 70 °C in toluene, whereas almost complete cyclization occurs at 115 °C. This finding is attributed to strongly reduced mobility of the initially formed linear chains having one Sn-O-CH and one anhydride end group. Due to better solvation and enhanced mobility cyclization occurs in THF at 70 °C. KW - Polylactide KW - Ring-opening polymerization KW - MALDI-TOF MS KW - Transesterification PY - 2023 DO - https://doi.org/10.1016/j.eurpolymj.2023.111822 SN - 0014-3057 SP - 1 EP - 18 PB - Elsevier CY - New York, NY [u.a.] AN - OPUS4-56818 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, H. A1 - Weidner, Steffen T1 - SnOct 2-Catalyzed Syntheses of Cyclic Poly (l-lactide) s with Catechol as Low-Toxic Co-catalyst N2 - Polymerizations of l-lactide in bulk at 160 or 180 °C were performed with 1/1 mixtures of catechol (CA) or 4-tert-butylcatechol (BuCA) and tin(II)-2-ethylhexanoate (SnOct2) as catalysts and a variation of the Lac/Cat ratio. Weight average molar masses (Mw) up to 170,000 g mol−1 were obtained with CA and up to 120,000 g mol−1 with BuCA. The cyclic structure of the resulting poly(l-lactide)s was proven by MALDI-TOF mass spectrometry and by comparison of their hydrodynamic volumes with those of commercial linear poly(l-lactide)s. The predominance of even-numbered cycles increased with lower temperatures and shorter polymerization times. This fnding indicates that the cyclic architecture is the results of a ring-expansion polymerization mechanism. Addition of silylated BuCA as co-catalyst was less favorable than addition of free BuCA. KW - Polylactide KW - MALDI-TOF MS KW - Cyclization KW - Catalyst KW - Catechol KW - Toxicity PY - 2019 DO - https://doi.org/10.1007/s10924-019-01545-5 SP - 10924 PB - Springer AN - OPUS4-49210 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Falkenhagen, Jana T1 - View into the depths of copolymer microstructure by a special approach of LC-MS data evaluation N2 - It is a well-known story that copolymers beside their molar mass distribution (MMD) can exhibit a functionality type distribution (FTD), a copolymer composition distribution (CCD), a monomer sequence distribution (MSD) and additionally different topologies within one sample. This is and will remain a challenge for analysts. First a very short overview will be given concerning the common liquid separation techniques for polymers (SEC, LAC, LCCC, GELC) coupled to soft ionization mass spectrometric methods like MALDI and ESI-MS with focus on their limitations. For very broadly distributed samples or chemical very similar species the superposition of different separation mechanisms in chromatography is unavoidable or the separation efficiency cannot be optimized. Different ionization probabilities and species of the same nominal mass with completely different structures are just two problems of mass spec of complex polymer mixtures. Subsequently, different examples will be shown how these limitations in some cases could be outsmarted. First example will be the separation of statistical EO-PO copolymers of different chemical compositions by end group functionality and the quantification of end group fractions over the whole CCD. Here an UP-LCCC / ESI-TOF-MS coupling is applied. Further for different kinds of polymers it will be shown how it could be realized to obtain information on small isobaric/isomeric topological heterogeneities by coupling UP-SEC / ESI-TOF-MS. All results are based on the data processing of reconstructed ion chromatograms of single mass traces of complex ESI-MS spectra. T2 - SCM-9 CY - Amsterdam, The Netherlands DA - 29.01.2019 KW - Reconstructed ion chromatograms KW - Copolymer KW - Microstructure KW - LC x ESI-TOF-MS PY - 2019 AN - OPUS4-47836 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chatti, Saber T1 - Chemical modification of lignin by functional polymers: towards specific green phases for the adsorption of organic pollutants in water N2 - Lignin is a highly aromatic low value biomass residue, which can be utilized for chemicals, fuels and materials production. In recent years, significant attention has focused on adsorber materials based on lignin. However, only 5% of the available lignin is exploited worldwide, thus significant opportunities for materials development still exist. Lignin has been vastly utilized as a feedstock for the synthesis of adsorbers for the removal of dyes and toxic organic molecules . To improve adsorption capacity, lignin can be chemically modified with oxygen-, nitrogen-, or sulfur-containing functional groups. Most frequently the phenolic groups of lignin were modified. In order to extend the application of lignin as adsorbers, we are especially interested in the chemical modification of this natural resource with a bio-based linear difluoro oligomers LOx (di- or monofunctional) or a heterocyclic monomer (Figure). T2 - 12. Journees maghreb-europe. Matériaux et Applications aux Dispositifs et Capteurs CY - Monastir, Tunisia DA - 08.11.2022 KW - Lignin KW - Biobased polymers KW - Modification PY - 2022 AN - OPUS4-56238 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Markötter, Henning T1 - Synchrotron based absorption edge tomography for the analysis of 3D printed polymer embedded MOF N2 - Absorption edge tomography, also known as differential tomography at absorption edges, is a method which exploits the sudden change of the attenuation coefficient, when the photon energy crosses the absorption edge of an element. Synchrotron radiation is the best source for absorption edge tomography, because of its small bandwidth, high intensity and easily adjustable photon energy. The synchrotron beamline BAMline at the synchrotron radiation facility BESSY II in Berlin, which is operated by the Bundesanstalt für Materialforschung und -prüfung (BAM), provides a monochromatized beam in a photon energy range from 5 keV up to 80 keV with a bandwidth of 2%, when the double multilayer monochromator is used. Together with the microtomography setup, this enables differential tomography with submicron resolution at the K edge of the elements from chromium up to the lanthanides, and up to uranium, when the L edges are used as well. In this work, metal organic frameworks (MOFs) embedded in polymer are characterized using differential tomography. MOFs are microporous structures of metal ions, coordinated by organic linker molecules, that can be used in a broad field of applications, especially in gas storage and catalysis. In this work, polymer embedded MOFs were extruded into filaments, which were subsequently used for 3d-printing to profit from the specific properties of the MOFs in polymeric materials combined with the arbitrary shapes provided by 3d-printing. For the extrusion, different polymer classes like ABS, polyester- and polyetherurethanes, as well as different MOFs (ZIF-8, ZIF-67, HKUST-1) were used to create MOF containing filaments with a nominal diameter of 3.0 mm. Differential tomography at the edges of the Zn, Co, and Cu was then used to find the distribution of the corresponding MOF in the filament and to analyze the shape of the inclusions. T2 - Beamline Jockey Workshop CY - Abingdon, Oxfordshire, UK DA - 19.02.2020 KW - Additive manufacturing KW - Absorption edge tomography KW - Metal organic framework KW - Synchrotron CT PY - 2019 AN - OPUS4-50350 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gollwitzer, Christian T1 - Synchrotron based absorption edge tomography for the analysis of 3D printed polymer MOF N2 - Absorption edge tomography is a method which exploits the sudden change of the attenuation coefficient, when the photon energy crosses the absorption edge of an element. The beamline BAM line at BESSY II, which is operated by the Federal Institute for Materials Research and Testing, can provide a monochromatized beam in a photon energy range from 5 keV up to 80 keV with a bandwidth of 2%. Together with the microtomography setup, this enables differential tomography sensitive to any element with N >= 24 (Cr) by using an appropriate K- or L-edge in this range. Here, a polymer filament embedding metal organic framework (MOF) was prepared and used for 3D printing. Absorption edge tomography at the copper K edge was employed to perform a non-destructive 3D characterization of the microstructure of the embedded MOF. Data fusion was then used to determine the size distribution of the embedded MOF. T2 - iCT 2019 CY - Padua, Italy DA - 12.02.2019 KW - Synchrotron tomography KW - BAMline KW - MOF KW - Absorption edge tomography PY - 2019 AN - OPUS4-47392 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Effect of a High-Performance Modified Spray Arc MAG Process on Load-Oriented Repair of Old Steel Structures N2 - Steel structures erected in the late 19th and early 20th centuries still constitute a substantial part of today’s technical infrastructure. A significant proportion of bridge and engineering structures have been in service for more than 80 or even 100 years and are subjected to continuously increasing traffic volumes, axle loads, and dynamic actions. In view of these rising service demands, load-oriented and structurally adequate repair strategies are essential to ensure long-term structural integrity while preserving the existing building stock in a sustainable manner. As historical steel constructions were predominantly designed for riveted or bolted joints, the subsequent implementation of welded repair or strengthening measures represents a particular challenge. In addition to the specific material characteristics of old mild steels, welding-induced residual stresses and microstructural alterations must be carefully considered, as they can significantly affect load-bearing capacity and the overall structure performance. Consequently, repair concepts must not only restore geometry but also be adapted to the actual stress conditions and service requirements of the structure. Against this background, the present study investigates MAG welding trials on mixed joints between old and modern structural steels. The groove opening angle was systematically varied between 50° and 30° in order to analyse the influence of joint geometry on weld metal volume, heat input, and the resulting residual stress state. Furthermore, advanced high-performance arc processes, such as a modified spray arc mode, were applied to enable controlled and reduced heat input. The objective is to minimise welding-induced residual stresses through process and joint design optimisation, thereby providing a technically sound and load-oriented repair strategy for existing old steel structures suitable for long-term service. T2 - IIW Intermediate Meeting, Commission II-E CY - Bangkok, Thailand DA - 16.03.2026 KW - Historic mild steel KW - Weldability KW - High strength steel PY - 2026 AN - OPUS4-65745 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stolar, Tomislav T1 - Mechanochemical Conversion Of Polyethylene Terephthalate Into Valuable Metal-organic Frameworks N2 - Single-use plastics are causing plastic pollution, and less than 10% of plastic waste is recycled globally. Here, we present a sustainable mechanochemical protocol for converting post-consumer polyethylene terephthalate (PET) textile and bottles into the porous metal-organic framework (MOF) UiO-66. We used time-resolved in situ synchrotron powder X-ray diffraction and Raman spectroscopy to monitor the depolymerization of PET during ball milling with sodium and potassium hydroxide and water as a liquid additive. For synthesizing UiO-66, we focused on the better performing sodium hydroxide and optimized two distinct synthetic routes to produce high-quality UiO-66. Our results demonstrate the potential of mechanochemistry to enable more circular MOF synthesis using post-consumer PET waste. T2 - International Conference on Sustainable Chemistry for Net Zero CY - St. Andrews, United Kingdom DA - 10.06.2025 KW - Mechanochemistry KW - Plastic recycling KW - Circular economy PY - 2025 AN - OPUS4-63944 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Leng, Jing A1 - Kang, N. A1 - Wang, D.-Y. A1 - Wurm, Andreas A1 - Schick, C. A1 - Schönhals, Andreas T1 - Crystallization behavior of nanocomposites based on poly(L-lactide) and MgAl layered double hydroxides - Unbiased determination of the rigid amorphous phases due to the crystals and the nanofiller N2 - Semicrystalline polymers have to be described by a three phase model consisting of a mobile amorphous (MAF), a crystalline (CF), and a rigid amorphous fraction (RAF). For nanocomposites based on a semicrystalline polymer the RAF is due to both the crystallites (RAFcrystal) and the filler (RAFfiller). Polymer nanocomposite based on poly(L-lactide) and MgAl layered double hydroxide nanofiller were prepared. Due to the low crystallization rate of PLA ist crystallization can be suppressed by a high enough cooling rate, and the RAF is due only to the nanofiller. The MAF, CF, and RAF were estimated by Temperature Modulated DSC. For the first time CF, MAF, RAFcrystal, and RAFfiller could be estimated. It was found, that RAFfiller increases linearly with the concentration of the nanofiller for this system. Furthermore, RAFcrystal is only slightly influenced by the presence of the nanofiller. KW - Polymer based nanocomposites PY - 2017 DO - https://doi.org/10.1016/j.polymer.2016.11.065 SN - 0032-3861 SN - 1873-2291 VL - 108 SP - 257 EP - 264 PB - Elesevier AN - OPUS4-39052 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madkour, Sherif T1 - Unveiling the heterogeneous structure of miscible polymer blend confined in ultrathin films via nanosized relaxation spectroscopy N2 - Advances in functional coatings, batteries, innovative organic electronics, and hybrid materials depend strongly on polymeric materials confined in thin films or adsorbed at surfaces. Subsequently, understanding the materials behavior under confinement and the deviations, from the bulk, that might arise is necessary for optimized technological applications. In the nanometer vicinity, solid interfaces and free surfaces could alter for instance entanglements, glassy dynamics (α-relaxation), and the thermal glass transition temperature (Tg), compared to the bulk behavior. Consequently, this could change macroscopic quantities of thin films like adhesion, wettability, friction, reactivity, and biocompatibility, which are topical problems for hybrid materials. In fact, despite the intense investigations on thin homopolymers films, little is known about polymer blend thin films and how blending affect glass dynamics and glass transition, under confinement. This work discusses the glassy dynamics of thin films of Poly (vinyl methyl ether) (PVME) with special focus to the dynamics near the interfaces. Further, PVME is then blended with the well-studied polystyrene (PS) in two concentrations; 50:50 and 25:75 wt-%, which are miscible in bulk. The glass dynamics of thin films of both blend concentration are then investigated. Here, a combination of nanosized relaxation spectroscopies; broadband dielectric spectroscopy (BDS) and specific heat spectroscopy (SHS); employing AC nanochip calorimetry, was utilized to probe the glassy dynamics of the thin films, thickness: 7nm – 200 nm. It should be noted that both methods are sensitive to different probes; where SHS senses entropy fluctuations while BDS measures dipole fluctuations. For BDS measurements, a recently developed nano-structured electrode sample arrangement was employed; where ultra-thin films are spin-coated on an ultra-flat highly conductive silicon wafer, sandwiched between a wafer with nanostructured SiO2 nano-spacers with heights between 35 nm and 70 nm. Furthermore, these measurements are then combined with surface analytical techniques; ellipsometry and AFM, for controlled film thickness and topography. Probing of PVME thin films revealed the existence of an adsorbed layer with a restricted mobility at the polymer/substrate interface, which is independent from the bulk-like behavior and thickness independent. As for PVME/PS thin films, it was shown that the overall segmental dynamics of both blends are strongly affected by a fine counter-balance between a free surface layer at the polymer/air interface, which is PVME-rich layer, and an adsorbed layer at the polymer/substrate interface, which is PS-rich. This is the first example where confinement induced changes were observed by BDS for ultra-thin films. All results were analyzed in details and will be comprehensively discussed. T2 - Seminar at University of Pennsylvania CY - Philadelphia, USA DA - 21.03.2017 KW - Ultra-thin polymer films PY - 2017 AN - OPUS4-39621 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönhals, Andreas T1 - Complex dynamics of ultra-thin films of blends of polystyrene/ poly(vinyl methyl ether) by nanosized relaxation spectroscopy N2 - In the course of miniaturizing modern technology down to the molecular scale, understanding the materials behavior has to be investigated and deviations from the bulk have to be understood. A combination of nano-sized relaxation spectroscopies (Broadband Dielectric Spectroscopy (BDS) and Specific Heat Spectroscopy (SHS)) employing AC nanochip calorimetry were utilized to investigate the glassy dynamics of ultra-thin films of blends of Poly (vinyl methyl ether) (PVME) / Polystyrene (PS) (50:50 and 25/75 wt-%), which are miscible in the bulk (thicknesses: 8nm - 200nm, film thickness was controlled by ellipsometry, film topography by AFM). Both methods are sensitive to different probes; where SHS senses entropy fluctuations BDS measures dipole fluctuations. For BDS measurements, a recently developed nano-structured electrode sample arrangement is employed. By measuring the dynamic glass transition in dependence of the film thickness, SHS showed that the Tg of the whole film was strongly influenced by a nanometer-thick surface layer at the polymer/air interface due to a self-assembling process. Compared to the SHS results the BDS measurements show a completely different behavior. At high temperatures the temperature dependence of the relaxation times of the films follows that of bulk-like PS/PVME obeying the VFT-law. With decreasing temperature the temperature dependence deviates from the VFT to an Arrhenius law where the apparent activation energy decreases with decreasing film thickness. This is the first example were confinement induced changes were observed by BDS for ultra-thin films. All results were analyzed in detail in a comprehensive discussion. T2 - 8th International Discussion Meeting Relaxation in Complex Systems CY - Wisla, Poland DA - 23.07.2017 KW - Ultra thin polymer films PY - 2017 AN - OPUS4-41171 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Szymoniak, Paulina T1 - Multiple Glassy Dynamics of an Asymmetric PVME/PS Blend Investigated by Broadband Dielectric and Specific Heat Spectroscopy N2 - Over the past decades research on the molecular dynamics of miscible polymer blends is of topical interest in the literature, to understand the segmental mobility of individual components, as it is affected by blending. In general, miscible polymer blends exhibit a complex dynamic behavior. For an A/B blend the relaxation times of component A and component B are affected by the spatial local compositional heterogeneity, present in binary systems on a microscopic level, regardless of the macroscopic homogeneity. Here, a combination of broadband dielectric and specific heat spectroscopy was employed to study the dynamically asymmetric PVME/PS blend with seven different compositions, focusing on samples with high PS contents. Considering that PS is dielectrically invisible, BDS is a powerful technique to study the response of PVME, as it is affected by PS segments. Here, three separate relaxation processes were found by dielectric investigations, related to confined or constrained PVME segments due to the spatial local compositional heterogeneities, which is in contrary to the previous literature findings [1]. Moreover, the dielectric data was compared with results obtained by specific heat spectroscopy, where a fourth relaxation process was found, due to the cooperative fluctuations of PVME and PS. [1] Colmenero, J., Arbe, A. Soft Matter, 2007, 3, 1474. T2 - DPG-Frühjahrstagung 2019 CY - Regensburg, Germany DA - 01.04.2019 KW - Specific heat spectroscopy KW - Polymer blends KW - Dielectric spectroscopy PY - 2019 AN - OPUS4-47764 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Szymoniak, Paulina T1 - Supramolecular Polymerization Induced by Confined Structural Water in Small Crown Macrocycle N2 - Structural water, integral to biological systems, i.e., for protein stability and function, has rarely been explored in materials science. Supramolecular polymers, which assemble through non-covalent interactions, offer functionalities such as responsiveness and self-healing. Traditionally, in such systems water is considered as a solvent. Herein, a novel water-induced supramolecular polymer hydrogel is reported, formed by a single crown ether macrocycle with a selenoxide hydrogen bonding receptor and a hydrophobic selenium-substituted core. Structural water was confined in a nanosegregated three-dimensional architecture, maintaining water in a liquid-like state down to -80 °C. Unlike previous studies requiring multiple crown ether units for structural water formation, this single unit system effectively controls structural water and supramolecular polymerization. The presence of confined water was revealed through dielectric and Flash DSC experiments. The resulting hydrogel exhibits exceptional adhesion to hydrophilic surfaces, retaining strength at low temperatures. These findings demonstrate the significant role of a single macrocycle in governing water structure and functionality in supramolecular systems. An expansion of the understanding of water's role beyond a solvent has been achieved, showcasing its potential as a comonomer in material science, particularly in the development of responsive, adhesive supramolecular polymers and hydrogels. T2 - Polydays 2024 CY - Berlin, Germany DA - 30.09.2024 KW - Hydrogels KW - Structural water PY - 2024 AN - OPUS4-61658 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Andrade, M. A. B. A1 - Stindt, Arne A1 - Panne, Ulrich A1 - Riedel, Jens A1 - Adamowski, J. C. T1 - Numerical and experimental determination of the sound pressure distribution in single-axis acoustic levitators N2 - This paper presents a numerical and an experimental procedure to obtain the pressure field in single-axis acoustic levitators. Numerically, the pressure field is determined by a matrix method based on the Rayleigh integral that take into account the multiple wave reflections that occur between the transducer and the reflector. The numerical pressure field is compared with the acoustic pressure measured by an earplug microphone, that is connected to a hollow needle. The tip of the needle is moved by a µm translation stage through the field and the signal is recorded using a lock-in amplifier locked to the levitator frequency. The pressure field obtained numerically show good agreement with that obtained experimentally. T2 - 2012 IEEE International Ultrasonics Symposium (IUS) CY - Dresden, Germany DA - 07.10.2012 KW - Acoustic levitation KW - Matrix method KW - Pressure field PY - 2012 SN - 978-1-4673-4562-0 DO - https://doi.org/10.1109/ULTSYM.2012.0690 SP - 2754 EP - 2757 PB - Institute of Electrical and Electronics Engineers (IEEE) CY - Piscataway, NJ AN - OPUS4-32587 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hernández García, María Amparo T1 - Low-cost production of free-form optical components via standard LCD 3D printing for advanced opto-sensing N2 - Nowadays, the use of complex optical elements is increasing also in applications such as miniaturized (bio)chemical opto-sensors. However, this can easily result in considerably high costs, time-consuming fabrication processes and the restricted availability of unconventional optics, which is especially problematic during the development phase of such devices. In this work, we propose LCD 3D printing as an alternative cost-effective technique, which is not only user-friendly but also free of design constrains enabling to fabricate free-form optics. A physical and spectroscopic characterization of six commercially available resins was performed together with the replication of optics and chemical sensing applications as a proof of concept. The optical transparency of the commercial mixtures was evaluated to discriminate the materials optically not suitable for the fabrication of transparent optical elements. Among the six resins, five were considered optimally transparent, with an optical transmittance >85% in the visible spectra range. However, fluorescence analysis of two of these commercial resins, assessed with an excitation-emission matrix (EEM), showed a high autofluorescence in the most common spectral working area of 410–600 nm. Therefore, only three commercial resins were considered for an in-depth evaluation. Ensuring that the refractive index (RI) of the resins complies with that of the most common optical materials, i.e., possesses a RI ~1.5 like polymers such as plexiglass or polycarbonate and glasses such as N-BK7, another important feature is an adequate surface quality of the printed objects. This could be accomplished with a dedicated post-treatment procedure allowing to reach a surface roughness of Rq = 0.07 μm, which agrees well with the values of common glass (Rq = 0.05 μm) and polymer lenses (Rq = 0.075 μm). To demonstrate the suitability of the 3D printed lenses, two different chemical sensors earlier published by us were replicated using the equivalent 3D printed lenses, i.e., a strip test for hydrocarbon detection using a 3D printed aspheric condenser and a microfluidic device for the determination of water chlorination using two cylindrical 3D printed lenses.[1, 2] Independent of the optical material used for the lenses, both assays exhibit similar calibration curves and results (see Figure 1 for one example), suggesting that LCD 3D printing is a suitable technique for the fabrication of free-form optics that allows to design, fabricate and test unconventional optics for miniaturized sensors in a much faster and distinctly less expensive manner. T2 - How to develop a sensor? Academic Approaches vs. Industrial Interests (EU Training School) CY - Kaiserslautern, Germany DA - 18.09.2024 KW - 3D-printing KW - Optics KW - Photopolymerization KW - Rapid prototyping KW - Sensors PY - 2024 AN - OPUS4-61444 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Famy, A. A1 - Agudo Jácome, Leonardo A1 - Schönhals, Andreas T1 - Effect of Silver Nanoparticles on the Dielectric Properties and the Homogeneity of Plasma Poly(acrylic acid) Thin Films N2 - For the first time, structure−electrochemical relationships of thin films of a plasma-polymerized acrylic acid/carbon dioxide AA/CO2 (75/25%) copolymer modified by implanted silver nanoparticles are discussed. The pulsed plasma polymerization of AA/CO2 was utilized and adjusted to obtain a maximal amount of COOH Groups forming an almost uncross-linked polymer structure. The prepared polymer layer is rinsed by a silver nitrate solution to impregnate Ag+ ions. This step is followed by its reduction of Ag+ with NaBH4 as a chemical route in comparison to the reduction by sunlight as an ecofriendly photoreduction method. The chemical composition and morphology of the topmost surface layer of the AA/CO2 polymer thin film were investigated by X-ray photoelectron spectroscopy and atomic force microscopy. Moreover, the molecular mobility, conductivity, and thermal stability of the polymer layer were analyzed using broadband dielectric spectroscopy. The dielectric properties of the AA/ CO2 polymer thin film were studied in the presence of Ag+ ions or Ag0. It was found that a cross-linked polymer layer with a smooth surface and high conductivity was obtained in the presence of Ag+/ Ag0. KW - Nanoparticles PY - 2020 DO - https://doi.org/10.1021/acs.jpcc.0c06712 SN - 1932-7447 VL - 124 IS - 41 SP - 22817 EP - 22826 PB - ACS AN - OPUS4-51468 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Schönhals, Andreas A1 - Zorn, R. T1 - Quasi-elastic scattering of high free volume polymers by neutron time-of-flight spectroscopy N2 - Experimental report to proposal 13562 Quasi-elastic scattering of the polymer with intrinsic microporoasity PIM-1 is measured by neutron time-of-flight spectroscopy and discussed. KW - Neutron scattering KW - PIM-1 PY - 2018 SP - 1 EP - 2 CY - Garching AN - OPUS4-46693 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Madkour, Sherif A1 - Szymoniak, Paulina A1 - Radnik, Jörg A1 - Schönhals, Andreas T1 - Unraveling the Dynamics of Nanoscopically Confined PVME in Thin Films of a Miscible PVME/PS Blend N2 - Broadband dielectric spectroscopy (BDS) was employed to investigate the glassy dynamics of thin films (7−200 nm) of a poly(vinyl methyl ether) (PVME)/polystyrene (PS) blend (50:50 wt %). For BDS measurements, nanostructured capacitors (NSCs) were employed, where films are allowed a free surface. This method was applied for film thicknesses up to 36 nm. For thicker films, samples were prepared between crossed electrode capacitors (CECs). The relaxation spectra of the films showed multiple processes. The first process was assigned to the α-relaxation of a bulklike layer. For films measured by NSCs, the rates of α-relaxation were higher compared to those of the bulk blend. This behavior was related to the PVME-rich free surface layer at the polymer/air interface. The second process was observed for all films measured by CECs (process X) and the 36 nm film measured by NSCs (process X2). This process was assigned to fluctuations of constraint PVME segments by PS. Its activation energy was found to be thickness-dependent because of the evidenced thickness dependency of the compositional heterogeneity. Finally, a third process with an activated temperature dependence was observed for all films measured by NSCs (process X1). It resembled the molecular fluctuations in an adsorbed layer found for thin films of pure PVME, and thus, it is assigned accordingly. This process undergoes an extra confinement because of frozen adsorbed PS segments at the polymer/substrate interface. To our knowledge, this is the first example where confinement-induced changes were observed by BDS for blend thin films KW - Thin Films KW - Broadband Dielectric Spectroscopy PY - 2017 DO - https://doi.org/10.1021/acsami.7b10572 SN - 1944-8244 VL - 9 IS - 42 SP - 37289 EP - 37299 PB - ACS Publications AN - OPUS4-42652 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Silvestro, L. A1 - Ruviaro, A. S. A1 - Lima, G. A1 - Durlo Tambara, Luís Urbano A1 - Feys, D. A1 - Kirchheim, A. P. T1 - Rotational rheometry test of Portland cement-based materials - A systematic literature review N2 - This study systematically reviews 62 papers on the use of rotational rheometry to assess the fresh state behavior of Portland cement-based materials. The research highlights the wide variation in test methods and aims to provide a comprehensive overview. Findings reveal that 50.0% of studies employed vane geometry, despite its limitations in providing transformation equations. Regarding dynamic shearing tests, 67.0% followed a consensus using a pre-shearing step and a step-wise routine with stabilization times ≥ 10 s. While the Bingham model is commonly used, the study emphasizes the importance of considering shear-thinning behavior in cementitious materials. Models like Herschel-Bulkley and modified Bingham may be more appropriate. This review offers insights into testing conditions for rotational rheometry of cementitious materials, serving as a foundation for future research in the field. KW - Review KW - Rheology KW - Rheometry KW - Rotational KW - Cement PY - 2024 DO - https://doi.org/10.1016/j.conbuildmat.2024.136667 SN - 0950-0618 VL - 432 SP - 1 EP - 14 PB - Elsevier Ltd. CY - Amsterdam AN - OPUS4-60075 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Materials design using chemical heuristics, workflows, and machine learning N2 - Software implementations such as ChemEnv and LobsterEnv identify local atomic environments based on geometrical characteristics and quantum-chemical bonding analysis (here using Crystal Orbital Hamilton Populations as computed with LOBSTER). Fully automated workflows and analysis tools now enable large-scale quantum-chemical bonding analysis. The first part of the lecture will demonstrate how these tools help develop new machine-learning models and intuitive understandings of material properties. New universal machine-learned interatomic potentials, such as MACE-MP-0, have been developed. The second part of the lecture will showcase how these potentials, combined with DFT, can accelerate research. It will focus on the interplay between DFT and machine-learned interatomic potentials, presenting automated workflows for training, fine-tuning, and benchmarking these potentials, implemented in our software autoplex. Additionally, it will show how to train new interatomic potentials from scratch by exploring potential energy surfaces, with the potential to enhance current universal machine-learned potentials. The lecture will also discuss the trend toward automation in computational materials science and our recent contributions T2 - Group Seminar at the University of Toronto CY - Online Meeting DA - 18.07.2025 KW - Automation KW - Magnetism KW - High-throughput KW - Amorphous Materials KW - Phase Change Materials KW - Phonons PY - 2025 AN - OPUS4-63743 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strobl, Dominic T1 - Reduced Order Model for Temperature Field Simulation of Wire Arc Additive Manufacturing with Domain Mapping N2 - Additive manufacturing (AM) has revolutionized the manufacturing industry, offering a new paradigm to produce complex geometries and parts with customized properties. Among the different AM techniques, the wire arc additive manufacturing (WAAM) process has gained significant attention due to its high deposition rate and low equipment cost. However, the process is characterized by a complex thermal history making it challenging to simulate it in real-time for online process control and optimization. In this context, a reduced order model (ROM) using the proper generalized decomposition (PGD) method [1] is proposed as a powerful tool to overcome the limitations of conventional numerical methods and enable the real-time simulation of the temperature field of WAAM processes. These simulations use a moving heat source leading to a hardly separable parametric problem, which is handled by applying a novel mapping approach [2]. This procedure makes it possible to create a simple separated representation of the model, which allows to simulate multiple layers. In this contribution, a PGD model is derived for the temperature field simulation of the WAAM process. A good agreement with a standard finite element method is shown. The reduced model is further used in a stochastic model parameter estimation using Bayesian inference, speeding up calibrations and ultimately leading to a calibrated real-time simulation. T2 - MORTech 2023 - 6th International Workshop on Model Reduction Techniques CY - Paris, France DA - 22.11.2023 KW - Wire arc additive manufacturing KW - Reduced order modelling PY - 2023 AN - OPUS4-59105 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rethmeier, Michael T1 - Full penetration hybrid laser arc welding of up to 28 mm thick S355 plates using electromagnetic weld pool support N2 - The laser hybrid welding process offers many advantages regarding deep penetration, increased welding velocity and with the help of the supplied filler wire an improved bridgeability to gap and misalignment tolerances. High power laser systems with a power of approx. 30 kW are already available on the market. Nevertheless, multi-layer technology with an arc process is still used for welding of plates from a thickness from 20 mm. A potential cause is the process instability with increasing laser power. It is inevitable that gravity drop-out due to the high hydrostatic pressure at increasing wall thickness especially at welding in flat position and with a low welding speed. The surface tension decreases with increasing root width resulting from low welding velocities. To prevent such inadmissible defects of the seam a use of weld pool support is required. Usual weld pool support systems such as ceramic or powder supports require a mechanical detachment which is time-consuming. The electromagnetic weld pool support system described in this work shows an alternative weld pool support which works contactless. It is based on generating Lorentz forces in the weld pool due to oscillating magnetic field and induced eddy currents. This innovative technology offers single pass welds up to 28 mm in flat position and reduced welding velocity with a laser power of just 19 kW. It also leads to improved mechanical-technological properties of the seams because of the slow cooling rate. With usage of an electromagnetic weld pool support the limitation of the hybrid laser arc welding process in the thick sheet metal will be extend. T2 - 9-th international Conference Beam Technology and Laser Application CY - St. Petersburg, Russia DA - 17.09.2018 KW - Hybrid laser arc welding KW - Electromagnetic support PY - 2018 AN - OPUS4-46290 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Schilling, Markus A1 - Skrotzki, Birgit T1 - Full dataset of several mechanical tests on an S355 steel sheet as reference data for digital representations N2 - The dataset provided in this repository comprises data obtained from a series of characterization tests performed to a sheet of typical S355 (material number: 1.0577) structural steel (designation of steel according to DIN EN 10025-2:2019). The tests include methods for the determination of mechanical properties such as, e.g., tensile test, Charpy test and sonic resonance test. This dataset is intended to be extended by the inclusion of data obtained from further test methods. Therefore, the entire dataset (concept DOI) comprises several parts (versions), each of which is addressed by a unique version DOI. The data were generated in the frame of the digitization project Innovationplatform MaterialDigital (PMD) which, amongst other activities, aims to store data in a semantically and machine understandable way. Therefore, data structuring and data formats are focused in addition to aspects in the field of material science and engineering (MSE). Hence, this data is supposed to provide reference data as basis for experimental data inclusion, conversion and structuring (data management and processing) that leads to semantical expressivity as well as for MSE experts being generally interested in the material properties and knowledge. KW - S355 steel sheet KW - Mechanical testing KW - Tensile test KW - Charpy test KW - Microstructure analysis KW - Digital representation KW - Data management KW - Data format PY - 2022 DO - https://doi.org/10.5281/zenodo.6778336 PB - Zenodo CY - Geneva AN - OPUS4-55141 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Grandel, Jonas T1 - Harmonic phonon dataset N2 - Phonon Dataset calculated with DFT PBE and the foundational MACE-MP-0b3 model. The data are presented and discussed in the following publication: https://doi.org/10.1063/5.0297006 KW - Phonon KW - MACE KW - DFT PY - 2025 UR - https://github.com/ACEsuit/mace-foundations PB - GitHub CY - San Francisco, CA, USA AN - OPUS4-64747 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Seeger, Dirk M. T1 - Wasserstoffaufnahme und -diffusion in Schweißnahtgefügen hochfester Stähle N2 - Die im Rahmen dieser Arbeit vornehmlich untersuchten supermartensitischen Stähle werden im Offshore-Bereich als geschweißte Flowlines eingesetzt. Diese Stähle sollen nach dem Prinzip „Fitness for Purpose“ bisher verwendete höher legierte Werkstoffe ersetzen. Die neuen Stähle sind aufgrund ihrer Korrosionsbeständigkeit und Festigkeit sehr gut für das beabsichtigte Einsatzgebiet geeignet. Im Sour Service besteht jedoch die Gefahr der Wasserstoffaufnahme mit nachfolgender Rissbildung. Zur Beurteilung der Risssicherheit der Schweißverbindungen sowie des unbeeinflussten Werkstoffes im Anlieferungszustand werden Wasserstofftransportdaten benötigt. Diese werden im Rahmen dieser Arbeit mittels Permeationsexperimenten an Stahlmembranen unter realistischen Einsatzbedingungen quantifiziert, so dass die Ergebnisse in computergestützte Lebensdauerberechnungen Eingang finden können. Die Untersuchungen zeigten, dass der Diffusionskoeffizient des jeweiligen Werkstoffs bzw. Gefüges nicht von der chemischen Zusammensetzung der Prüflösung abhängt. Die Subsurface-Konzentration, das ist die in die Werkstoffe eintretende Wasserstoff- konzentration, hängt dagegen vom pH-Wert, von der Schwefelwasserstoffsättigung und von der Zusammensetzung der Prüflösung ab. Die Abhängigkeit der Subsurface-Konzentration von der chemischen Zusammensetzung der Prüflösung wird zudem entscheidend durch die Chloridionenkonzentration bestimmt. Darüber hinaus wurde festgestellt, dass die chemische Zusammensetzung supermartensitischer Stähle das Permeationsverhalten erheblich beeinflusst. Beim Vergleich des Permeationsverhaltens von wärmebehandelten Proben mit Proben realer Schweißnahtgefüge ergaben sich Differenzen in Höhe einer Größenordnung. Das bedeutet letztlich, dass das Permeationsverhalten von Wasserstoff in solchen Schweiß- verbindungen für jeden Fall, abhängig von der chemischen Zusammensetzung und Temperaturführung, separat zu untersuchen ist. Zusätzlich wurde die Wasserstoffdiffusion und -aufnahme in Schweißnahtgefügen höchstfester Feinkornbaustähle untersucht. Die Ergebnisse zeigten, dass diese Werkstoffe schon bei geringfügig abgesenkten pH-Werten, wie sie in Spalten oder Rissen aufgrund von Hydrolyse vorherrschen können, Wasserstoff aufnahmen. Die Subsurface-Konzentration war wiederum von der chemischen Zusammensetzung der Prüfelektrolytlösung abhängig. Generell waren die Diffusionskoeffizienten und die Subsurface-Konzentrationen stark vom Gefüge abhängig. Der Vergleich der Resultate der höchstfesten Feinkornbaustähle S 1100 und S 890 zeigte, dass die Wasserstoffpermeation bei diesen Werkstofftypen weniger große Unterschiede aufwies als bei den supermartensitischen Stählen. N2 - The mainly investigated supermartensitic stainless steels are experiencing first applications in the offshore technology as welded flowlines. These materials are intended to replace higher alloyed steels following the principle „Fitness for Purpose“. These new types of steels are very suitable for those applications, because of their corrosion resistance and of their strength. But specially for the use under sour service conditions there exists the risk of hydrogen uptake with subsequent cracking. To evaluate the cracking resistance of the welds as well as of the unaffected material in the as-delivered condition, it is necessary to determine hydrogen transport data. Within the scope of this research project, such data are quantified in permeation experiments carried out on steel membranes under realistic application conditions. This procedure allows it to use the results in computer-assisted lifetime calculations. It was found that the diffusion coefficients of the respective materials and structures do not depend on the chemical composition of the electrolytic solution. By contrast, the subsurface concentration, i. e. the hydrogen concentration infiltrating into materials, depends on the pH value, on the H2S-saturation and on the composition of the electrolytic solution. The concentration of chloride ions was found to be the strongest factor of influence for the dependence of the subsurface concentration on the chemical composition of the electrolytic solution. In addition, a major influence of the chemical composition of supermartensitic steels on the permeation behavior has been established. The comparison of the permeation behaviour between heat treated specimens and specimens with realistic weld microstructure revealed that especially the diffusion coefficients of the heat treated specimens increased by about ten times. This means that the hydrogen permeation behaviour in such joints must be determined separately in each individual case depending on chemical composition and on the heat control. Additionally, the hydrogen diffusion and uptake in welded microstructures of ultra-high strength fine-grained structural steels was examined. The respective results showed that hydrogen uptake took place by a slight decrease of the pH value. Such decrease could be caused by hydrolysis, e. g. in crevices. The subsurface concentration was also dependent on the chemical composition of the electrolyte. A generally strong dependency of the diffusion coefficient and the subsurface concentration on the microstructure was found. A comparison of the results of both investigated steels S 1100 and S 890 showed that the hydrogen permeation in these materials does not differ as much as in the supermartensitic stainless steels. T3 - BAM Dissertationsreihe - 5 KW - Wasserstoffaufnahme und -diffusion KW - Schweißnahtgefügen hochfester Stähle PY - 2005 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1535 SN - 978-3-86509-271-3 SN - 1613-4249 VL - 5 SP - 1 EP - 144 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-153 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Petrat, T. A1 - Brunner-Schwer, C. A1 - Graf, B. A1 - Rethmeier, Michael T1 - Microstructure of Inconel 718 parts with constant mass energy input manufactured with direct energy deposition N2 - The laser-based direct energy deposition (DED) as a technology for additive manufacturing allows the production of near net shape components. Industrial applications require a stable process to ensure reproducible quality. Instabilities in the manufacturing process can lead to faulty components which do not meet the required properties. The DED process is adjusted by various parameters such as laser power, velocity, powder mass flow and spot diameter, which interact with each other. A frequently used comparative parameter in welding is the energy per unit length and is calculated from the laser power and the velocity in laser welding. The powder per unit length comparative parameter in the DED process has also be taken into account, because this filler material absorbs energy in addition to the base material. This paper deals with the influence of mass energy as a comparative parameter for determining the properties of additively manufactured parts. The same energy per unit length of 60 J/mm as well as the same powder per unit length of 7.2 mg/mm can be adjusted with different parameter sets. The energy per unit length and the powder per unit length determine the mass energy. The laser power is varied within the experiments between 400 W and 900 W. Energy per unit length and powder per unit length are kept constant by adjusting velocity and powder mass flow. Using the example of Inconel 718, experiments are carried out with the determined parameter sets. In a first step, individual tracks are produced and analyzed by means of micro section. The geometry of the tracks shows differences in height and width. In addition, the increasing laser power leads to a higher dilution of the base material. To determine the suitability of the parameters for additive manufacturing use, the individual tracks are used to build up parts with a square base area of 20x20 mm². An investigation by Archimedean principle shows a higher porosity with lower laser power. By further analysis of the micro sections, it can be seen that at low laser power, connection errors occur between the tracks. The results show that laser power, velocity and powder mass flow have to be considered in particular, because a constant mass energy can lead to different geometric as well as microscopic properties. KW - Direct energy deposition KW - Porosity KW - Inconel 718 KW - Additive manufacturing KW - Laser metal deposition PY - 2019 SN - 2351-9789 SP - 1 EP - 12 PB - Elsevier B.V. AN - OPUS4-50007 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bresch, Harald A1 - Rühle, Bastian T1 - Stand der Aktivitäten zur gemeinsamen Forschungsstrategie N2 - Die gemeinsame Forschungsstrategie der Bundesoberbehörden zur Nanotechnologie wurde 2016 veröffentlicht. Die darin enthaltenen Aufgaben wurden von den Bundesoberbehörden vielfältig bearbeitet. Diese Präsentation gibt einen Überblick über die Projekte, die von der BAM bis 2019 bearbeitet wurden/werden und sich in den Rahmen der Forschungsstrategie einordnen. T2 - Workshop zur gemeinsamen Forschungsstrategie der Bundesoberbehörden „Nanomaterialien und andere innovative Werkstoffe: anwendungssicher und umweltverträglich“ CY - Berlin, Germany DA - 02.09.2019 KW - Nano KW - Bundesoberbehörden KW - Forschungsstrategie KW - Nanomaterialien KW - Nanotechnologie PY - 2019 AN - OPUS4-49586 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Management of Reference Data of Creep of Ni-Based Superalloys Exemplified for CMSX-6 N2 - The identification of process-structure-property relationships of materials inevitably requires the combination of research data from different measurements. Therefore, the concepts related to FAIR (findable, accessible, interoperable, reusable) data handling, increasingly reported in literature, are particularly important in the materials science and engineering domain. However, they have not yet been integrated into a single, overarching methodological framework, particularly for reference data. Here, we introduce such a framework, which covers data generation, documentation, handling, storage, sharing, data search and discovery, retrieval, and usage. Furthermore, we prototypically implement it using a real dataset with creep data of a single-crystal CMSX-6 Ni-based superalloy. The implementation is traceable and permanently accessible through open repositories. The individual elements considered in the framework ensure the functionality and usability of the data and, thus, the adherence to the FAIR principles. In conjunction with this, we present a definition for reference data of materials. Our definition underlines particularly the importance of a comprehensive documentation, e.g., on material provenance, data processing procedures, and the software and hardware used, including software-specific input parameters, as these details enable data users or independent parties to assess the quality of the datasets and to reuse and reproduce the results. Reference data that is managed according to the proposed framework can be used to advance knowledge in the materials science and engineering domain, e.g., by identifying new process-structure-property relations. T2 - TMS 2025 Annual Meeting & Exhibition CY - Las Vegas, NV, USA DA - 22.03.2025 KW - Referenzdaten KW - Creep KW - Data schema KW - NFDI-MatWerk PY - 2025 AN - OPUS4-62849 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zhu, Jiangchao A1 - Schurig, M. A1 - Schlums, H. A1 - Madia, Mauro A1 - Zerbst, Uwe T1 - Bruchmechanische Bewertung der Integrität einer Turbinenscheibe bei Überdrehzahl N2 - Turbinenscheiben sind thermisch und mechanisch hochbeanspruchte, sicherheitsrelevante Komponenten in Gasturbinen. Ihre Integrität wird in Bauteiltests unter Überdrehzahlbedingungen nachgewiesen. Kontext des Aufsatzes ist die Erarbeitung einer zusätzlichen Bewertungsebene auf der Grundlage von Versuchen unter monotoner Beanspruchung, die die Beanspruchung im Bauteil realistisch wiedergeben soll. Betrachtet wird ein halbelliptischer Riss, der bei der weiteren Ausbreitung als Umfangsriss wächst (rim peeling). Die Simulation dieser Stelle im Bauteil schließt die mechanische und thermische Beanspruchung sowie sie Dehnungsbehinderung ein. Letztere wird anhand zweier Parameter, der Spannungsmehrachsigkeit ℎ und des (allerdings modifizierten) Constraint-Parameters nach Newman, der die Spannungen über den plastisch verformten Bereich mittelt, bestimmt. Erwartungsgemäß zeigt sich, dass die höchste Dehnungsbehinderung weder an den Oberflächenpunkten, noch an den tiefsten Punkten, sondern an einer Stelle zwischen beiden auf der Rissfront auftritt. Als Versuchsgeometrie für die monotonen Tests soll eine Kreuzprobe mit wanddurchdringenden Rissen ausgehend von einer Innenbohrung dienen. Durch geeignete Wahl der Risstiefe sowie der in beiden Richtungen angreifenden Kräfte gelingt es, bauteiladäquate Zustände zu erzeugen. T2 - 54. Tagung des DVM-Arbeitskreises Bruchmechanik und Bauteilsicherheit CY - Online meeting DA - 22.02.2022 KW - Bruchmechanik KW - Struktur Integrität KW - Turbinenscheibe KW - Constraint PY - 2022 SP - 13 EP - 22 AN - OPUS4-54403 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Werner, Tiago T1 - Experimentelle und numerische Untersuchung des Druckanschwingens von bruchmechanischen Proben aus konventionell und additiv gefertigtem 316L Stahl N2 - Die Erzeugung rissschließfreier Anrisse in gekerbten bruchmechanischen Proben für anschließende Ermüdungsversuche kann durch eine zyklische Druckbelastung an der Kerbe erfolgen: Bei der Erstbelastung wird eine plastische Verformung an der Kerbspitze erzeugt, welche Zugeigenspannungen und damit eine risstreibende Kraft bei der folgenden zyklischen Druckbelastung hervorruft. Durch das Risswachstum kommt es zu einer Entspannung, bis der Riss schließlich arretiert, weil die effektive risstreibende Kraft auf den Schwellenwert abgesunken ist. Um Kurzrisswachstum in additiv, mittels pulverbettbasiertem Laserstrahlschmelzen (Laser Powder Bed Fusion - LPBF) gefertigtem AISI 316L Stahl und seinem konventionell erzeugten, warmgewalzten Pendant zu untersuchen, wurde dieses Verfahren im Rahmen der vorliegenden Arbeit genutzt. Im Falle des additiv gefertigten Materials kam es zu unerwartet langem Ermüdungsrisswachstum, bevor der Riss arretierte. Zur Ermittlung der Ursache erfolgte eine Messung der Eigenspannungsverteilungen mittels Neutronendiffraktion in der Kerbebene der additiv gefertigten Proben. Anschließend wurde ein Finite-Elemente-Modell zur Simulation des Ermüdungsrisswachstums in konventionellem und additiv gefertigtem Material implementiert. Im Rahmen dieses Vortrages wird insbesondere auf das Vorgehen bei der Simulation und auf die getroffenen Annahmen und Vereinfachungen eingegangen. Die Resultate werden mit den experimentellen Ergebnissen verglichen und das für die Simulation von Risswachstum genutzte Knoten-Freigabe-Verfahren (Node-Release), das Einbringen von Eigenspannungen als initiale Spannungen in der Simulation, und die Rechengrößen zur Quantifizierung der risstreibenden Kraft kritisch diskutiert. T2 - 56. DVM Tagung "Bruchmechanik und Bauteilsicherheit" CY - Kassel, Germany DA - 20.02.2024 KW - PBF/LB KW - Additive Fertigung KW - Ermüdungsrisswachstum KW - Druckanschwingen KW - FEM KW - Node-release KW - Eigenspannungsmessung KW - Neutronendiffraktion PY - 2024 AN - OPUS4-59559 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duarte, Larissa T1 - Anwendung der zyklischen R-Kurven-Analyse zur Ermittlung des Kitagawa-Takahashi-Diagramms N2 - Die ausgeprägte Langzeitfestigkeit eines Werkstoffes entspricht der maximalen Spannung, unterhalb derer alle ursprünglich wachstumsfähigen Mikrorisse arretieren. Für fehlerbehaftete Werkstoffe stellt das Kitagawa-Takahashi (KT)-Diagramm die Abhängigkeit der ausgeprägten Langzeitfestigkeit von der Defektgröße dar. Das KT-Diagramm kann mit großem Aufwand experimentell bestimmt oder durch verschiedene Modelle abgeschätzt werden. Solche Ansätze ergeben oft nichtkonservative Prognosen und berücksichtigen weder den Aufbau der Rissschließeffekte noch lokale Spannungen. In dieser Arbeit wird ein Kurzrissmodell auf Grundlage der zyklischen R-Kurve und des Rissarrestphänomens zur Abschätzung des KT-Diagramms vorgestellt. Die Abschätzungen werden mit experimentellen Daten validiert, die mit gekerbten Proben nach dem Treppenstufenverfahren ermittelt wurden. T2 - AK-Bruch 2025 CY - Cologne, Germany DA - 18.02.2025 KW - Langzeitfestigkeit KW - KT-Diagramm KW - Zyklische R-Kurven-Analyse PY - 2025 AN - OPUS4-62598 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madia, Mauro T1 - Thermografie-gestützte Untersuchung des Potentials des Kaltgasspritzens für die Reparatur zyklisch belasteter Bauteile N2 - Die Reparatur mittels Kaltgasspritzen ist eine vielversprechende Alternative zum teuren Austausch fehlerbehafteter Bauteile in der Luft- und Raumfahrt. Durch die Beschleunigung von Metallpartikeln auf Überschallgeschwindigkeiten und die resultierende plastische Verformung der Partikel beim Aufschlag auf das Substrat ohne Aufschmelzen ermöglicht Kaltgasspritzen den schichtweisen Materialauftrag. Die Gewährleistung der Strukturintegrität reparierter Bauteile, insbesondere an der Schnittstelle zwischen dem Substrat und dem aufgetragenen Material, bleibt jedoch eine große Herausforderung. Um dieses Problem zu lösen, wurden verschiedene Prozesse und Behandlungen untersucht, um die Festigkeit und Tragfähigkeit der Reparatur unter zyklischer Belastung zu optimieren. Röntgen-Computertomographie (XCT) ermöglicht die Analyse der Defekte in dem aufgetragenen Material und in der Grenzfläche. Die XCT kann jedoch nur mit hohem Aufwand in-situ während der mechanischen Prüfung eingesetzt werden. Im Gegensatz dazu kann die digitale Bildkorrelation (DIC) in-situ verwendet werden, da es sich um eine berührungslose Vollfeldtechnik handelt, die jedoch in erster Linie die durch das Prüfverfahren bedingten Verschiebungen an der Oberfläche erfasst. Um die Entwicklung der Schädigung an der Grenzfläche zu überwachen, wurde die Infrarot-Thermografie (IRT) parallel zur DIC bei der Zug- und Ermüdungsprüfung von reparierten Al6061 Proben eingesetzt. Es wurde eine gekühlte IRT-Kamera mit hoher Bildrate verwendet, die Nachverarbeitung erfolgte mittels Lock-in IRT. Mit Hilfe von IRT war es möglich, die frühe Schadensentstehung an der Grenzfläche des Substrats zu erkennen und das Risswachstum zu verfolgen. Die Bruchflächen bestätigten, dass die identifizierten Merkmale an der Grenzfläche lagen. Es werden Ergebnisse eines Vergleichs von DIC und IRT aus Ermüdungs- und Zugversuchen vorgestellt. T2 - Werkstoffprüfung 2025 CY - Dresden, Germany DA - 27.11.2025 KW - Additive Fertigung KW - Kaltgasspritzen KW - Thermografie KW - Digitale Bildkorrelation KW - Ermüdungsfestigkeit PY - 2025 AN - OPUS4-64998 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Cyclic Deformation Behavior of Laser Powder Bed Fused Stainless Steel 316L Role of the Manufacturing Induced Cell Structure N2 - The cyclic deformation behavior of an austenitic 316L stainless steel produced by laser powder bed fusion in two heat treated conditions and featuring a low defect population is presented. Strain controlled push/pull tests were performed between room temperature and 600 °C. The PBF‑LB/M/316L exhibits an initial cyclic hardening, followed by a cyclic softening. The grade of softening decreases (i) with increasing test temperature and (ii) after a partial dissolution of its dislocation substructure through heat treatment. The deformation behavior and its dependency on test temperature and heat-treated/microstructural condition are attributed to the slip character and related changes. With either a partially dissolved dislocation substructure or increasing test temperature the material exhibits typical wavy slip characteristics. In the opposite case, the deformation mechanism seems to be rather planar dislocation slip as the formation of slip planes spanning through entire grains was observed, seemingly acting as pathways of easy dislocation movement. T2 - TMS 2025 CY - Las Vegas, Nevada, US DA - 23.03.2025 KW - AGIL KW - Additive Fertigung KW - Low-Cycle-Fatigue KW - Mikrostruktur KW - 316L PY - 2025 AN - OPUS4-64855 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Matzen, Melissa A1 - Kandola, B. A1 - Huth, Christian A1 - Schartel, Bernhard T1 - Influence of flame retardants on the melt dripping behaviour of thermoplastic polymers N2 - Melt flow and dripping of the pyrolysing polymer melt can be both a benefit and a detriment during a fire. In several small-scale fire tests addressing the ignition of a defined specimen with a small ignition source, well-adjusted melt flow and dripping are usually beneficial to pass the test. The presence of flame retardants often changes the melt viscosity crucially. The influence of certain flame retardants on the dripping behaviour of four commercial polymers, poly(butylene terephthalate) (PBT), polypropylene (PP), polypropylene modified with ethylene-propylene rubber (PP-EP) and polyamide 6 (PA 6), is analysed based on an experimental monitoring of the mass loss due to melt dripping, drop size and drop temperature as a function of the furnace temperature applied to a rod-shaped specimen. Investigating the thermal transition (DSC), thermal and thermo-oxidative decomposition, as well as the viscosity of the polymer and collected drops completes the investigation. Different mechanisms of the flame retardants are associated with their influence on the dripping behaviour in the UL 94 test. Reduction in decomposition temperature and changed viscosity play a major role. A flow limit in flame-retarded PBT, enhanced decomposition of flame-retarded PP and PP-EP and the promotion of dripping in PA 6 are the salient features discussed. KW - Fire retardant KW - Viscosity KW - Melt dripping KW - Reaction-to-small-flame KW - UL 94 PY - 2015 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-338941 DO - https://doi.org/10.3390/ma8095267 SN - 1996-1944 VL - 8 IS - 9 SP - 5621 EP - 5646 PB - MDPI CY - Basel AN - OPUS4-33894 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Biegler, M. A1 - Graf, B. A1 - Rethmeier, Michael T1 - In-situ distortions in LMD additive manufacturing walls can be measured with digital image correlation and predicted using numerical simulations N2 - Distortions in Additive Manufacturing (AM) Laser Metal Deposition (LMD) occur in the newly-built component due to rapid heating and solidification and can lead to shape deviations and cracking. This paper presents a novel approach to quantify the distortions experimentally and to use the results in numerical simulation validation. Digital Image Correlation (DIC) is applied together with optical filters to measure in-situ distortions directly on a wall geometry produced with LMD. The wall shows cyclic Expansion and shrinking with the edges bending inward and the top of the sample exhibiting a slight u-shape as residual distortions. Subsequently, a structural Finite Element Analysis (FEA) of the experiment is established, calibrated against experimental temperature profiles and used to predict the in-situ distortions of the sample. A comparison of the experimental and numerical results reveals a good agreement in length direction of the sample and quantitative deviations in height direction, which are attributed to the material model used. The suitability of the novel experimental approach for measurements on an AM sample is shown and the potential for the validated numerical model as a predictive tool to reduce trial-and-error and improve part quality is evaluated. KW - Laser metal deposition KW - DIC KW - Dimensional accuracy KW - AM KW - Welding simulation PY - 2018 DO - https://doi.org/10.1016/j.addma.2017.12.007 SN - 2214-8604 SN - 2214-7810 VL - 20 SP - 101 EP - 110 PB - Elsevier AN - OPUS4-43776 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fedelich, Bernard A1 - Kühn, Hans-Joachim A1 - Rehmer, Birgit A1 - Skrotzki, Birgit ED - Iacoviello, Francesco T1 - Modeling the lifetime reduction due to the superposition of TMF and HCF loadings in cast iron alloys N2 - The superposition of small amplitude, high frequency loading cycles (HCF) to slow, large amplitude loading cycles (TMF) can significantly reduce the fatigue life. In this work, the combined TMF+HCF loading has been experimentally investigated for a cast iron alloy. In particular, the influence of the HCF frequency of the HCF amplitude and of the location of the superposed HCF cycles has been assessed. It was observed that the HCF frequency has a limited impact on the TMF fatigue life. On the other side, the HCF-strain amplitude has a highly non-linear influence on the TMF fatigue life. A simple estimate for the fatigue life reduction due to the superposed HCF cycles has been derived from fracture mechanics considerations. It is assumed that the number of propagation cycles up to failure can be neglected after a threshold for the HCF loading has been reached. The model contains only two adjustable parameters and can be combined with any TMF life prediction model. The model predictions are compared with the test results for a large range of TMF+HCF loading conditions. T2 - 21st European Conference on Fracture, ECF21 CY - Catania, Italy DA - 20.06.2016 KW - Thermomechanical Fatigue (TMF); High Cycle Fatigue (HCF); Cast iron; Fatigue assessment PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-369550 DO - https://doi.org/doi:10.1016/j.prostr.2016.06.274 VL - 2 SP - 2190 EP - 2197 PB - Elsevier CY - Radarweg 29, 1043 NX Amsterdam, The Netherlands, AN - OPUS4-36955 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zerbst, Uwe A1 - Madia, Mauro A1 - Schork, Benjamin T1 - Fracture mechanics based determination of the fatigue strength of weldments N2 - A fracture mechanics model which shall be applied to the fatigue strength determination of weldments has to focus on various aspects such as: (a) the description of mechanical and physical short fatigue crack extension which is characterised by yielding conditions which do not permit the application of the common ΔK concept and by the gradual build-up of the crack closure effect, (b) a consistent methodology for determining the initial crack size, (c) based on this, the determination of a fatigue limit, (d) the treatment of multiple crack propagation at load levels above this limit, (e) the variation of the local geometry along the weld toe, and (f) statistical effects.The paper gives alimited overview of the work the authors did in this field during the last years within the German project cluster IBESS. A model is presented and briefly discussed which covers the questions above. T2 - XV Portugese Conference on Fracture CY - Lissabon, Portugal DA - 10.02.2016 KW - Weldments KW - fatigue strength KW - fracture mechanics KW - fatigue crack propagation PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-361571 UR - http://www.sciencedirect.com/science/article/pii/S2452321616000044 DO - https://doi.org/doi:10.1016/j.prostr.2016.02.003 VL - 2016/1 SP - 10 EP - 17 PB - Elsevier B.V. CY - Amsterdam, Netherlands AN - OPUS4-36157 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zerbst, Uwe A1 - Madia, Mauro A1 - Beier, H. Th. T1 - Fatigue strength and life determination of weldments based on fracture mechanics N2 - The paper provides an overview on the results of a German cluster project on the use of fracture mechanics to the determination of the fatigue strength of weldments with fatigue cracks originating at the weld toes. The approach includes (a) a concept for short crack propagation for which the common ΔK concept is not applicable and the crack closure effects are still being gradually build-up, (b) a method for determining fatigue life relevant initial crack sizes as they are needed in any fracture mechanics analysis and (c) multiple cracking and crack coalescence at load levels higher than the endurance limit. The analyses are stochastically performed. Both, the endurance limit and the finite life branch of the S-N curve are determined. Besides a brief introduction into the approach, validation examples are presented. These comprise different weldment types (butt welds, cross joints and longitudinal stiffened plates), two steels (S355NL and S960QL) of quite different strengths, different weld geometries due to different welding techniques (WIG, MAG), as-welded and stress relieved welds and different stress ratios varying from R = -1 to R = 0.5. T2 - FDMD 2017 CY - Lecco, Italy DA - 19.09.2017 KW - Weldments KW - Fatigue strength KW - Fracture mechanics KW - Initial crack size KW - Short crack propagation KW - Multiple crack propagation PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-438500 DO - https://doi.org/10.1016/j.prostr.2017.11.106 SN - 2452-3216 VL - 7 SP - 407 EP - 414 PB - ScienceDirect CY - Lecco, Italy AN - OPUS4-43850 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Madia, Mauro A1 - Zerbst, Uwe A1 - Beier, T. A1 - Tchoffo Ngoula, D. T1 - Approximation of the crack driving force for cracks at notches under static and cyclic loading N2 - The work deals with the efficient calculation of the elastic-plastic crack driving force (J-integral for monotonic loading andΔJ-integral under cyclic loading) for short cracks at notches as essential parameter for the reliable static and fatigue assessment of notched structures. The J- or ΔJ-integral is calculated based on analytical solutions for stress intensity factors, estimated by means of well-known weight function solutions in the case of cracks under power-law stress distributions. A plasticity-correction function is applied to the stress intensity factors to obtain the final expression of the crack driving force. The comparison between analytical solutions and finite element calculations in case of cracks at the weld toe in welded joints shows good agreement. T2 - 2nd International Conference on Structural Integrity CY - Funchal, Madeira, Portugal DA - 04.09.2017 KW - Structural integrity KW - Fracture mechanics KW - Crack driving force KW - Notches PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-425577 DO - https://doi.org/10.1016/j.prostr.2017.07.111 SN - 2452-3216 VL - 5 SP - 875 EP - 882 PB - Elsevier B.V. AN - OPUS4-42557 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockenhäuser, Christian A1 - Skrotzki, Birgit ED - Laue, Michael T1 - S-phase growth and coarsening in alloy 2618A during ageing N2 - The S-phase growth and coarsening in alloy 2618A during ageing is shown in a quantitative manner. T2 - Microscopy Conference 2017 (MC 2017) CY - Lausanne, Switzerland DA - 20.08.2017 KW - S-phase KW - Coarsening KW - TEM KW - Aluminium alloy 2618A PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:bvb:355-epub-360998 SP - MS4.014, 224 EP - 225 AN - OPUS4-41669 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Radners, J. A1 - Han, Ying A1 - von Hartrott, P. A1 - Skrotzki, Birgit T1 - Aluminium Hochtemperaturermüdung N2 - Die hohen Betriebstemperaturen während des Einsatzes von Radialverdichterrädern in Abgasturboladern führen zu einer Änderung der ursprünglich eingestellten Mikrostruktur in der warmfesten Aluminiumlegierung EN AW-2618A (Überalterung). Grund dafür sind thermische Belastungen, die nahe der Aushärtetemperatur liegen und diese kurzzeitig sogar überschreiten können. Die Alterungsmechanismen wurden zusammen mit den Themen niederzyklische (LCF) und thermomechanische Ermüdung (TMF) sowie Kriechen bis max. 190 °C in vorangegangenen Forschungsvorhaben untersucht. Kaum untersucht war bisher das Verhalten der Legierung unter hochzyklischer Beanspruchung (HCF) sowie der Einfluss von Kerben und Lastkollektiven. Da zukünftig mit weiter steigenden Betriebstemperaturen für Radialverdichter zu rechnen ist, wurde in diesem Forschungsvorhaben das HCF-Verhalten bei 230 °C untersucht und somit bei einer Prüftemperatur, die deutlich oberhalb der Aushärtetemperatur liegt. Das Ziel des Projektes war der Aufbau einer geeigneten experimentellen Datenbasis, das Verständnis der relevanten mikrostrukturellen Prozesse sowie die Weiterentwicklung und Anpassung geeigneter Modelle und Bewertungsmethoden. Das experimentelle Untersuchungsprogramm umfasste neben einer Basischarakterisierung des HCF-Verhaltens am Ausgangszustand T61 gezielte mechanische Versuche zur Isolierung der Einflussfakto-ren Mittelspannung (𝑅 = −1, 𝑅 = 0,1), Werkstoffüberalterung (T61, 10 h/230 °C, 1000 h/230 °C), Prüftemperatur (20 °C, 230 °C), Prüffrequenz (0,2 Hz, 20 Hz) sowie Kerbwirkung und variable Amplituden. Darauf aufbauend wurden die in den vorangegangenen Projekten entwickelten Modelle und Bewertungsmethoden angepasst und weiterentwickelt, um die genannten thermischen und mechanischen Belastungen in der Lebensdauerbewertung abzubilden. KW - HCF KW - Aluminium KW - EN AW-2618A KW - Ermüdung PY - 2023 SP - 1 EP - 111 CY - Frankfurt am Main AN - OPUS4-57850 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhu, Jiangchao A1 - Madia, Mauro A1 - Schurig, Michael A1 - Fedelich, Bernard A1 - Schlums, Hartmut A1 - Zerbst, Uwe T1 - Burst speed assessment of aero-engine turbine disk based on failure assessment diagram and global stability criterion N2 - Aero-engine turbine disks are safety-relevant components which are operated under high thermal and mechanical stress conditions. The actual part qualification and certification procedures make use of spin-tests conducted on production-similar disks. While these tests provide, on the one hand, a reliable definition of the critical conditions for real components, on the other hand they represent a relevant cost item for engine manufacturers. The aim of this work is to present two alternative burst speed assessment methods under development based on the Failure Assessment Diagram (FAD) and a global stability criterion, respectively. In the scope of the fracture mechanics assessment, the failure modes hoop-burst and rim-peeling are investigated with semicircular surface cracks modelled at the critical regions on the turbine disk. The comparison of the predicted critical rotational speed shows good agreement between the assessment methods. KW - Global stability criterion KW - Fracture mechanics KW - Burst KW - Turbine disk PY - 2023 DO - https://doi.org/10.1016/j.engfracmech.2022.109005 SN - 0013-7944 VL - 277 SP - 1 EP - 15 PB - Elsevier Ltd. AN - OPUS4-56736 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madia, Mauro A1 - Zerbst, Uwe A1 - Kiyak, Yusuf A1 - Schork, B. T1 - Ermittlung der Wöhlerkurve von Schweißbindungen mittels bruchmechanischer Methoden N2 - IBESS steht für „Integrale Bruchmechanische Ermittlung der Schwingfestigkeit von Schweißverbindungen“ und ist das Ergebnis eines DFG-AiF-Clusters, an dem acht Partner beteiligt waren. Kernstück ist eine analytische Methode zur bruchmechanischen Beschreibung der Rissausbreitung unter Schwingbelastung, die im IBESS-Teilprojekt A3 entwickelt wurde. Da man es im Bereich der Schwingfes-tigkeit mit kurzen Rissen zu tun hat, auf die die etablierten Methoden der Langriss-bruchmechanik nicht anwendbar sind, wurden Lösungen entwickelt, die es erlauben, sowohl die rissnahen Plastizitätsverhältnisse als auch die mit wachsendem Riss gra-duell zunehmenden Rissschließeffekte quantitativ zu beschreiben. Unter Einbeziehung der sogenannten „zyklischen R-Kurve“, deren experimentelle Methodik ebenfalls im Rahmen des Projekts weiterentwickelt wurde, ist es zudem möglich, Ausgangsrissgrö-ßen vorherzusagen, die auf Dauerfestigkeitsniveau gerade so noch arretieren würden. Dies erlaubt umgekehrt eine Abschätzung der Dauerfestigkeit an den Schweißverbin-dungen sowie die statistisch basierte, analytische Vorhersagen des Zeitfestigkeitsas-tes der Wöhlerkurve. In diesem Aufsatz wird die Methodik vorgestellt und ihre Validie-rung an einem ausgewählten Beispiel diskutiert. T2 - 48. Tagung des Arbeitskreises Bruchmechanik und Bauteilsicherheit CY - Freiburg, Germany DA - 16.02.2016 KW - Ermüdungsrissausbreitung KW - Schwingfestigkeit KW - Schweißverbindungen PY - 2016 SN - 2366-4797 VL - Bericht 248 SP - 211 EP - 224 AN - OPUS4-36186 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Werner, Tiago T1 - Ermüdung von additiv gefertigtem Stahl AISI 316L: Zyklische plastische Verformung N2 - Das zyklische plastische Verformungsverhalten von additiv gefertigtem Edelstahl AISI 316L wurde in dehnungsgeregelten Kurzzeitfestigkeitsversuchen (LCF-Versuchen) untersucht. Dabei wurden zwei Wärmebehandlungszustände betrachtet: Beim ersten Zustand war die fertigungsbedingte zelluläre Struktur vorhanden, während sie durch die zweite Wärmebehandlung aufgelöst wurde. Untersuchungen im Transmissions-Elektronen-Mikroskop (TEM) zeigten, dass die zyklische Verformung die Zellstruktur lokal zerstörte und Gleitbänder entstanden, was die Entfestigung in diesem Fall erklärt. Für Material ohne Zellstrukturen resultierten nach zyklischer Verformung ähnliche Versetzungsstrukturen wie in konventionell gefertigtem (warmgewalzten) Material. T2 - OVGU-Kolloquium (BMDK des IWF) CY - Magdeburg, Germany DA - 23.06.2022 KW - Additive Fertigung KW - Kurzzeitfestigkeit KW - Mikrostrukturentwicklung KW - Versetzungsstrukturen KW - TEM PY - 2022 AN - OPUS4-56789 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stephan-Scherb, Christiane T1 - Elucidation of competitive oxidation/sulfidation reactions on binary ferritic alloys N2 - Ferritic-austenitic chromia-forming alloys are frequently used as boiler tubes and heat exchanger materials for fossil-,biomass, and co-fired power plants. In all applied environments several strongly corrosive gaseous species such as CO2, SO2, SO3, H2O, O2 exist, causing materials degradation by high-temperature corrosion. The elucidation of degradation mechanisms introduced by multiple gases is challenging due to the presence of different oxidizing agents contributing to the competing reactions for oxidation, sulfurization or carburization. The degradation processes can be divided into initial stages, a transitional stage and the further proceeding steady-state oxidation reaction. Especially the long-term steady-state oxidation and further materials’ life-time are strongly dependent on the initial stages. The adsorption and absorption of the reactive species at the alloy surface and the growing oxide in the initial reaction is further influenced by dissociation and re-reactions of the gas phase molecules. To understand these mechanisms from a fundamental point of view in more detail, dedicated experiments and advanced characterization techniques on various length scale need to be applied. Real-time approaches using highly energetic synchrotron X-ray diffraction showed a high potential to enlighten competitively mechanisms by following the corrosion reactions in-situ in the environment they occur. Despite various other thin film characterization techniques, time of flight secondary ion mass spectroscopy (ToF-SIMS) is a powerful tool to visualize light atoms or labeled isotopes enabling the Differentiation between different oxidizing species. It was especially shown to be applicable in challenging atmospheres containing KCl deposits or in CO/CO2/O2 environments. The present study analyses the competing oxidation/sulfidation process in a humid atmosphere on two ferritic alloys with 2 and 9 % in weight chromium by in situ energy dispersive X-ray diffraction (EDXRD) and comparative tube furnace exposure using S16O2 and H2 18O atmosphere. T2 - Conference on High Temperature Corrosion and Protection of Materials HTCPM 2021 CY - Online Meeting DA - 29.03.2021 KW - Oxidation KW - High Temperature Corrosion KW - Ferritic Alloys KW - SIMS KW - EDXRD PY - 2021 AN - OPUS4-52363 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR ED - Klingelhöffer, Hellmuth ED - Affeldt, E. E. ED - Bache, M. ED - Bartsch, M. ED - Beck, T. ED - Christ, H. J. ED - Fedelich, Bernard ED - Hähner, P. ED - Holdsworth, S. R. ED - Lang, K.-H. ED - McGaw, M. ED - Olbricht, Jürgen ED - Remy, L. ED - Skrotzki, Birgit ED - Stekovich, S. T1 - Special issue: Recent developments in thermo-mechanical fatigue N2 - Components in the Aerospace, Power and Automotive engineering sectors are frequently subjected to cyclic stresses induced by thermal fluctuations and mechanical loads. For the design of such components, reliable material property data are required which need to be acquired using well accepted and reproducible test procedures for thermo-mechanical fatigue (TMF) loading. There is limited availability of proven TMF data indicating there is need for further research and testing. The TMF behaviour of materials is often desired to be simulated in models which describe the cyclic stress-strain behaviour, the fatigue life and the cyclic crack growth behaviour. There is a continuous need for the development and amendment of such models. Models can be validated by using materials in industrial applications which are subjected to TMF loading. The 3rd Workshop on Thermo-Mechanical Fatigue was held on 27–29 April 2016 at BAM, Berlin, Germany. The workshop was attended by 90 attendees coming from 17 countries in the world. 38 presentations including five poster presentations were held. The following topics were covered by the workshop: – TMF of materials coated with Thermal Barrier Coatings. – Thermal Gradient Mechanical Fatigue. – TMF crack growth. – TMF + High Cycle Fatigue. – TMF Modelling and Lifetime Prediction. – TMF Properties of steels, cast iron, Al-, Mg- and Ni-alloys – Advanced TMF Testing Techniques. – Industrial Applications. A panel discussion was held regarding the present state of TMF testing standards (ISO and ASTM) and their potential for improvement. The discussion and contributions were summarized and forwarded to the standard committees. The 3rd TMF-Workshop ensured the continuation of international exchange of knowledge providing a forum to present and discuss all recent developments in the field of thermo-mechanical fatigue. The current special issue publishes eleven selected papers of the 3rd TMF-Workshop 2016. The papers were peer reviewed by a number of experts in the Thermo-Mechanical Fatigue sector. I hope you will enjoy reading papers of this special issue. T2 - 3rd International Workshop on Thermo-Mechanical Fatigue (TMF-Workshop 2016) CY - Berlin, Germany DA - 27.04.2016 KW - TMF KW - Thermo-mechanical fatigue KW - Fatigue damage KW - Fatigue life time KW - Life time prediction PY - 2017 UR - http://www.sciencedirect.com/science/journal/01421123/99/part/P2 SN - 0142-1123 VL - 99 IS - 2 SP - 215 EP - 314 PB - Elsevier CY - Oxford AN - OPUS4-40867 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Artinov, Antoni A1 - Bakir, Nasim A1 - Bachmann, Marcel A1 - Gumenyuk, Andrey A1 - Na, S.-J. A1 - Rethmeier, Michael T1 - On the search for the origin of the bulge effect in high power laser beam welding N2 - The shape of the weld pool in laser beam welding plays a major role to understand the dynamics of the melt and its solidification behavior. The aim of the present work was its experimental and numerical investigation. To visualize the geometry of the melt pool in the longitudinal section a butt joint configuration of 15 mm thick structural steel and transparent quartz glass was used. The weld pool shape was recorded by means of a high-speed video camera and two thermal imaging MWIR and VIS cameras. The observations show that the dimensions of the weld pool vary depending on the depth. The regions close to the surface form a teardrop shaped weld pool. A bulge-region and its temporal evolution were observed approximately in the middle of the depth of the weld pool. Additionally, a transient numerical simulation was performed until reaching a steady state to obtain the weld pool shape and to understand the formation mechanism of the observed bulging phenomena. A fixed keyhole with an experimentally obtained shape was used to represent the full-penetration laser beam welding process. The model considers the local temperature field, the effects of phase transition, thermo-capillary convection, natural convection and temperature-dependent material properties up to evaporation temperature. It was found that the Marangoni convection and the movement of the laser heat source are the dominant factors for the formation of the bulging-region. Good correlation between the numerically calculated and the experimentally observed weld bead shapes and the time-temperature curves on the upper and bottom surface were found. T2 - International Congress on Applications of Lasers & Electro-Optics (ICALEO®) CY - Orlando, USA DA - 14.10.2018 KW - Bulging effect KW - High power laser beam welding KW - Numerical modelling KW - Solidification cracking PY - 2019 SP - 1 EP - 8 AN - OPUS4-47139 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sobol, Oded A1 - Straub, F. A1 - Wirth, Thomas A1 - Holzlechner, G. A1 - Böllinghaus, Thomas A1 - Unger, Wolfgang T1 - Real Time Imaging of Deuterium in a Duplex Stainless Steel Microstructure by Time-of-Flight SIMS N2 - For more than one century, hydrogen assisted degradation of metallic microstructures has been identified as origin for severe technical component failures but the mechanisms behind have not yet been completely understood so far. Any in-situ observation of hydrogen transport phenomena in microstructures will provide more details for further elucidation of these degradation mechanisms. A novel experiment is presented which is designed to elucidate the permeation behaviour of deuterium in a microstructure of duplex stainless steel (DSS). A hydrogen permeation cell within a TOF-SIMS instrument enables electrochemical charging with deuterium through the inner surface of the cell made from DSS. The outer surface of the DSS permeation cell exposed to the vacuum has been imaged by TOF-SIMS vs. increasing time of charging with subsequent chemometric treatment of image data. This in-situ experiment showed evidently that deuterium is permeating much faster through the ferrite phase than through the austenite phase. Moreover, a direct proof for deuterium enrichment at the austenite-ferrite interface has been found. KW - Characterization and analytical techniques KW - Corrosion KW - Imaging technique KW - Mass spectrometry PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-353872 UR - http://www.nature.com/articles/srep19929 DO - https://doi.org/10.1038/srep19929 SN - 2045-2322 VL - 6 IS - 19929 SP - 1 EP - 7 PB - nature publishing group CY - London, United Kingdom AN - OPUS4-35387 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schönherr, J. A. A1 - Duarte, Larissa A1 - Madia, Mauro A1 - Zerbst, Uwe A1 - Geilen, M. B. A1 - Klein, M. A1 - Oechsner, M. T1 - Robust determination of fatigue crack propagation thresholds from crack growth data N2 - The robust determination of the threshold against fatigue crack propagation DKth is of paramount importance in fracture mechanics based fatigue assessment procedures. The standards ASTM E647 and ISO 12108 introduce operational definitions of DKth based on the crack propagation rate da/dN and suggest linear fits of logarithmic DK– da/dN test data to calculate DKth. Since these fits typically suffer from a poor representation of the actual curvature of the crack propagation curve, a method for evaluating DKth using a nonlinear function is proposed. It is shown that the proposed method reduces the artificial conservativeness induced by the evaluation method as well as the susceptibility to scatter in test data and the influence of test data density. KW - Fatigue crack propagation threshold KW - ISO 12108 KW - ASTM E647 KW - Data evaluation methods KW - Experimental determination PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-552153 DO - https://doi.org/10.3390/ma15144737 SN - 1996-1944 VL - 15 IS - 14 SP - 1 EP - 21 PB - MDPI CY - Basel AN - OPUS4-55215 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wildgruber, M. A1 - Lueg, C. A1 - Borgmeyer, S. A1 - Karimov, I. A1 - Braun, Ulrike A1 - Kiechle, M. A1 - Meier, R. A1 - Koehler, M. A1 - Ettl, J. A1 - Berger, H. T1 - Polyurethane versus silicone catheters for central venous port devices implanted at the forearm N2 - Purpose: We aimed to analyse short and long-term complications of polyurethane (PU) versus silicone catheters used in totally implantable venous-access ports (TIVAPs) implanted at the forearm. Methods: Retrospective analysis of 698 consecutively implanted TIVAPs was performed. Primary end-points were defined as rates of major complications associated with either type of central venous port catheter. Technical success rate, device service interval as well as minor complications not requiring port explantation were defined as secondary end-points. Results: A total of 698 port devices were implanted in 681 patients, 396 equipped with a PU catheter, 302 with a silicone catheter. The technical success rate was 99.9% with no major periprocedural complications. During follow-up a total of 211 complications in 146 patients were observed (1.0/1000 catheter days), 183 occurred associated with PU catheters (1.8/100 catheter days), 28 (0.3/1000 catheter days) with silicone catheters (log rank test p < 0.0001). Catheter-related bloodstream infections as well as thrombotic complications occurred significantly more frequently with PU catheters, while silicone catheters exhibited a trend towards a higher rate of mechanical failure such as disconnection or catheter rupture. Major complications requiring explantation of the device occurred more frequently with PU-based catheters (10.6%) compared to silicone catheter carrying ports (4.6%, log rank test p < 0.001). KW - Chemotherapy KW - Central venous access port KW - Complication KW - Thrombosis KW - Infection PY - 2016 DO - https://doi.org/10.1016/j.ejca.2016.02.011 SN - 0959-8049 VL - 59 SP - 113 EP - 124 PB - Elsevier Ltd. CY - Oxford, UK AN - OPUS4-36288 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Kriech- und Bruchverhalten von additiv hergestelltem austenitischem Stahl 316L. Vergleich zum konventionellen Werkstoff. N2 - Eine kritische Aufgabe im Rahmen der Etablierung von Prozess-Struktur-Eigenschafts-Performance-Beziehungen bei der additiven Fertigung (AM) von Metallen ist die Ermittlung von zuverlässigen und gut dokumentierten Kennwerten zum Materialverhalten sowie das Schaffen von Wissen über die Struktur-Eigenschafts-Korrelation. Schließlich ist dies die Grundlage für die Entwicklung gezielterer Prozessoptimierungen und zuverlässigerer Lebensdauer-Vorhersagen. In diesem Zusammenhang zielt dieser Beitrag darauf ab, Daten und Erkenntnisse über das Kriechverhalten des austenitischen Edelstahls 316L zu liefern, der mittels Laser-Powder-Bed-Fusion (L-PBF) hergestellt wird. Um dieses Ziel zu erreichen, wurden Proben aus konventionellem warmgewalztem sowie AM-Material gemäß den bestehenden Normen für konventionelles Material geprüft und vor und nach dem Versagen mikrostrukturell charakterisiert. Die Probekörper wurden aus einzelnen Blöcken des AM-Materials gefertigt. Die Blöcke wurden mit einer Standard-Scan- und Aufbaustrategie hergestellt und anschließend wärmebehandelt. Das Kriechverhalten wird anhand der Kriechlebensdauer und ausgewählter Kriechkurven und Kennwerte beschrieben und vergleichend bewertet. Der Einfluss von Defekten und Mikrostruktur auf das Materialverhalten wird anhand von zerstörenden und zerstörungsfreien Auswertungen an ausgewählten Proben analysiert. Der AM-Werkstoff zeigt kürzere Kriechlebensdauern, erreicht das sekundäre Kriechstadium deutlich schneller und bei geringerer Dehnung und weist eine geringere Kriechduktilität im Vergleich zu seinem konventionellen Gegenstück auf. Das Kriechschädigungsverhalten des AM-Werkstoffs ist eher mikrostruktur- als defektgesteuert und ist durch die Bildung intergranularer Kriechrisse gekennzeichnet. Als kritische Merkmale werden die Versetzungsdichte sowie die Versprödung der Korngrenzen identifiziert. Die Mikro-Computertomographie (µCT) erweist sich als Alternative zur Metallographie, um die Kriechschädigung zu analysieren. T2 - Sitzung des DGM-Arbeitskreises Mechanisches Werkstoffverhalten bei hoher Temperatur CY - Online meeting DA - 07.10.2020 KW - 316L KW - Kriechen KW - Additive Fertigung KW - Mikrostruktur KW - Mikro-Computertomographie PY - 2020 AN - OPUS4-51824 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pawlowski, Kristin A1 - Schartel, Bernhard A1 - Fichera, Mario Augusto A1 - Jäger, Christian T1 - Flame retardancy mechanisms of bisphenol A bis(diphenyl phosphate) in combination with zinc borate in bisphenol A polycarbonate/Acrylonitrile-butadiene-styrene blends N2 - Bisphenol A polycarbonate/acrylonitrile–butadiene–styrene (PC/ABS) with and without bisphenol A bis(diphenyl phosphate) (BDP) and 5 wt.% zinc borate (Znb) were investigated. The pyrolysis was studied by thermogravimetry (TG), TG-FTIR and NMR, the fire behaviour with a cone calorimeter applying different heat fluxes, LOI and UL 94. Fire residues were examined with NMR. BDP affects the decomposition of PC/ABS and acts as a flame retardant in the gas and condensed phases. The addition of Znb results in an additional hydrolysis of PC. The fire behaviour is similar to PC/ABS, aside from a slightly increased LOI and a reduced peak heat release rate, both caused by borates improving the barrier properties of the char. In PC/ABS + BDP + Znb, the addition of Znb yields a borate network and amorphous phosphates. Znb also reacts with BDP to form alpha-zinc phosphate and borophosphates that suppress the original flame retardancy mechanisms of BDP. The inorganic–organic residue formed provides more effective flame retardancy, in particular at low irradiation in the cone calorimeter, and a clear synergy in LOI, whereas for more developed fires BDP + Znb become less effective than BDP in PC/ABS with respect to the total heat evolved. KW - Flame retardancy KW - PC/ABS KW - Aryl phosphate KW - Zinc borate KW - Flammability PY - 2010 DO - https://doi.org/10.1016/j.tca.2009.10.007 SN - 0040-6031 SN - 1872-762X VL - 498 IS - 1-2 SP - 92 EP - 99 PB - Elsevier CY - Amsterdam AN - OPUS4-20746 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wachtendorf, Volker A1 - Schartel, Bernhard A1 - Lin, Xuebao A1 - Tan, Yi A1 - Schoch, R. A1 - Lang, M. A1 - Tröppner, O. A1 - Bosse, M. ED - Ziegahn, K.-F. T1 - Untersuchung der Witterungsbeständigkeit komplexer Funktionalitäten von Polymerwerkstoffen durch künstliche Bewitterung: Flammschutz N2 - In den letzten Jahrzehnten wurde die Degradation der polymeren Matrix von flammgeschützten Polymeren eingehend untersucht. Erst in den letzten Jahren jedoch hat sich die Frage der Lebensdauer der Funktionalität des Flammschutzes selbst als wichtige Fragestellung herauskristallisiert, z.B. bei Kabeln. Deshalb sollte diese Fragestellung durch systematisch-variierte künstliche Klima- und Bewitterungstests an flammgeschützten Polymerwerkstoffen untersucht werden. T2 - 50. Jahrestagung der Gesellschaft für Umweltsimulation (GUS) CY - Online meeting DA - 23.03.2022 KW - Flammschutz, Witterungsbeständigkeit, Langzeitbeständigkeit, UV, E&E PY - 2022 SN - 978-3-9818507-7-2 VL - 50 SP - 143 EP - 148 CY - Pfinztal (Berghausen) AN - OPUS4-54543 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Influence of Ultrasonic-Assisted Milling on Surface Integrity of Additively Manufactured Components Using DED-Arc/GMAW N2 - Additive manufacturing (AM) is increasingly used for producing complex metallic com-ponents. Subsequent machining is essential to achieve final geometries and surface conditions. The resulting surface integrity, particularly the near-surface residual stress state, plays a crucial role in component performance and fatigue life. This study inves-tigates the potential of ultrasonic-assisted milling (USAM), a hybrid machining process, to improve surface integrity and machinability compared to conventional milling (CM). Three materials were investigated, two difficult-to-cut materials CoCr26Ni9Mo5W and FeNi36 and a low-alloy steel S355J2C. The CoCr26Ni9Mo5W and FeNi36 were addi-tively manufactured via DED-Arc and then machined with varying cutting speeds and feed rates within a Design of Experiments. USAM exhibited enhanced machinability and surface integrity, particularly at low cutting speeds, by reducing cutting forces up to 40% and shifting near-surface residual stresses from tensile to compressive. For S355J2C, USAM reduced cutting forces by approximately 45% and induced surface-near compressive residual stresses up to approximately -700 MPa, leading to a 11% higher fatigue strength compared to CM. These findings highlight the advantages of ultrasonic assistance in post-AM machining, offering enhanced fatigue performance and surface quality for various metallic materials. T2 - 4th International Conference on Advanced Joining Processes 2025 CY - Coimbra, Portugal DA - 16.10.2025 KW - Ultrasonic-assisted milling KW - Additive manufacturing KW - Surface integrity KW - Fatigue strength KW - Residual stress PY - 2025 AN - OPUS4-65051 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Serrano-Munoz, Itziar T1 - Influence of microstructure and residual stress state on the fatigue behaviour of a PBF-LB/M AlSi10Mg alloy N2 - The high cooling rates (~106 K/s) occurring during Laser Powder Bed Fusion (PBF-LB/M) of AlSi10Mg induce to the formation of a fine nanometric silicon network in the as-built condition. Such unprecedented microstructure enhances the mechanical strength when compared to equivalent as-cast materials. Nevertheless, PBF-LB/M also leads to high magnitude residual stress (RS) due to the extreme localized temperature gradients. The presence of RS can be detrimental to the fatigue life of engineering components, and great efforts are focused on understanding their generation and evolution after post-process heat treatments. Typically, T6 heat treatments are used to mitigate RS and improve mechanical performances by Mg2Si precipitation during ageing at 160-180°C. Nevertheless, the solutionizing at 500-540°C vanishes the fine silicon network, leading to the formation of micrometric (average of ~2-5 µm) polygonal Si particles, similar to those observed in T6 heat-treated Al-Si cast materials. Therefore, the aim of this work is to evaluate the ability of two so-called low temperature heat treatments (i.e., at 265°C and 300°C) to mitigate RS while retaining the fine as-built microstructure inherent to PBF-LB/M AlSi10Mg. The fatigue behavior of the as-built material is subsequently compared to the two low temperature conditions. T2 - LightMat 2023 CY - Trondheim, Norway DA - 21.06.2023 KW - AlSi10Mg KW - Fatigue crack propagation KW - Residual stress KW - Post processing heat treatment PY - 2023 AN - OPUS4-57807 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Han, Ying T1 - Hochtemperaturermüdung der Aluminiumlegierung EN AW-2618A N2 - Abgasturbolader tragen wesentlich zur Effizienzsteigerung moderner Verbrennungsmotoren bei. Die im Abgasturbolader eingesetzten Radialverdichterräder werden überwiegend aus der warmfesten ausscheidungsgehärteten Aluminiumlegierung EN AW-2618A hergestellt. Die Anforderungen an die Radialverdichterräder steigen und die Betriebszeiten verlängern sich. Für eine optimale Auslegung des Bauteils ist unter anderem die Kenntnis des Ermüdungsverhaltens dieser Legierung erforderlich. Es ist bekannt, dass sich die Mikrostruktur dieser Legierung während des Betriebs vergröbert und dadurch die Festigkeit abnimmt. Das niederzyklische Ermüdungsverhalten für den Ausgangszustand des Werkstoffs und Prüftemperaturen bis 190 °C ist bereits gut untersucht. Für das hochzyklische Ermüdungsverhalten, insbesondere für Prüftemperaturen über 190 °C, liegen jedoch nur wenige Ergebnisse vor. Das Ziel dieser Arbeit ist es daher, die Datenbasis hinsichtlich der hochzyklischen Ermüdungslebensdauer bei erhöhten Prüftemperatur zu vervollständigen und das Werkstoffverhalten sowie die Schädigungsmechanismen zu charakterisieren. Zu diesem Zweck wurden axiale Ermüdungsversuche an glatten Proben durchgeführt. Neben dem T61-Ausgangszustand für eine Basischarakterisierung wurden zwei überalterte Zustände, jeweils bei 230 °C für 10 h und 1000 h ausgelagert und anschließend geprüft, um den Einfluss der Überalterung auf die Ermüdungslebensdauer zu erfassen. Die Auslagerungstemperatur von 230 °C der überalterten Zustände liegt deutlich über der Aushärtungstemperatur von 195 °C des T61-Zustands, was zu Veränderungen der optimal eingestellten Mikrostruktur führt, die sich wiederum in den mechanischen Eigenschaften widerspiegeln. Mit der Überalterungszeit von 10 h wurde ein Zustand untersucht, der einem Härteniveau entspricht, der bei Bauteilrückläufern nach Langzeitbetrieb beobachtet wurde und mit der Überalterungszeit von 1000 h wurden die Werkstoffgrenzen ermittelt. Zusätzlich wurde mittels Transmissionselektronenmikroskopie (TEM) die Vergröberung der festigkeitssteigernden S-Phase untersucht. Der Einfluss der Prüftemperatur auf die Ermüdungslebensdauer wurde durch Versuche bei 230 °C untersucht. Die Ermüdungsversuche wurde durch fraktographische Untersuchungen ergänzt und ausgewählte Ermüdungsversuche wurden mit zerstörungsfreien Prüfmethoden begleitet, um die Schädigung mit zunehmender Zyklenzahl dazustellen. Die Ergebnisse dieser Untersuchungen zeigen eine kürzere Ermüdungslebensdauer für die längere Überalterungszeit bei gleicher Spannungsamplitude. Die Transmissionselektronenmikroskopie zeigt, dass der mittlere Radius der S-Phase nach einer Überalterungszeit von 10 h um den Faktor 2,3 und nach 1000 h um den Faktor 2,7 im Vergleich zum Ausgangszustand zunimmt. Eine Erhöhung der Prüftemperatur auf 230 °C führt bei gleicher Spannungsamplitude zu einer Verkürzung der Ermüdungslebensdauer im Vergleich zu Raumtemperatur. Die fraktographischen Untersuchungen zeigen, dass unabhängig vom Werkstoffzustand und der Prüftemperatur die Rissinitiierung überwiegend an der Probenoberfläche oder in der Nähe der Primärphasen erfolgt. Das Risswachstum mit zunehmender Zyklenzahl kann mit der Replika-Methode erfolgreich abgebildet werden. Die Abbildung des Risses in der noch nicht gebrochenen Probe ist auch mit der Computertomographie möglich. KW - Aluminiumlegierung KW - EN AW-2618A KW - Ermüdung KW - HCF KW - Mikroskopie KW - Fraktographie PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-615288 DO - https://doi.org/10.14279/depositonce-21381 SP - 1 EP - 109 PB - Depostit Once CY - Berlin AN - OPUS4-61528 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Beygi Nasrabadi, Hossein A1 - Hanke, Thomas A1 - Skrotzki, Birgit T1 - Semantic Representation of Low‐Cycle‐Fatigue Testing Data Using a Fatigue Test Ontology and ckan.kupferdigital Data Management System N2 - Addressing a strategy for publishing open and digital research data, this article presents the approach for streamlining and automating the process of storage and conversion of research data to those of semantically queryable data on the web. As the use case for demonstrating and evaluating the digitalization process, the primary datasets from low‐cycle‐fatigue testing of several copper alloys are prepared. The fatigue test ontology (FTO) and ckan.kupferdigital data management system are developed as two main prerequisites of the data digitalization process. FTO has been modeled according to the content of the fatigue testing standard and by reusing the basic formal ontology, industrial ontology foundry core ontology, and material science and engineering ontology. The ckan.kupferdigital data management system is also constructed in such a way that enables the users to prepare the protocols for mapping the datasets into the knowledge graph and automatically convert all the primary datasets to those machine‐readable data which are represented by the web ontology language. The retrievability of the converted digital data is also evaluated by querying the example competency questions, confirming that ckan.kupferdigital enables publishing open data that can be highly reused in the semantic web. KW - Accessible KW - CKAN KW - Interoperable KW - Digitalizations KW - Ontologies KW - Reusable data KW - Fatigue testing PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-604991 UR - https://onlinelibrary.wiley.com/doi/10.1002/adem.202400675 DO - https://doi.org/10.1002/adem.202400675 SN - 1527-2648 SP - 1 EP - 11 PB - Wiley AN - OPUS4-60499 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - High-throughput and data-driven approaches for materials understanding and design N2 - Bonds and local atomic environments are crucial descriptors of material properties. They have been used to create design rules and heuristics and as features in machine learning of materials properties.[1] Implementations and algorithms (e.g., ChemEnv and LobsterEnv) for identifying local atomic environments based on geometrical characteristics and quantum-chemical bonding analysis are nowadays available.[2,3] Fully automatic workflows and analysis tools have been developed to use quantum-chemical bonding analysis on a large scale.[3,4] The lecture will demonstrate how our tools, which assess local atomic environments and perform automatic bonding analysis, help to develop new machine-learning models and a new intuitive understanding of materials.[5,6] Beyond this, the general trend toward automation in computational materials science and some of our recent contributions will be discussed.[7–11] The focus will be especially on the interplay of DFT and machine-learned interatomic potentials will present new fully automated workflows for training and benchmarking machine-learned interatomic potentials with force predictions accurate enough to compute harmonic phonons in very good agreement with DFT. Semi-automated fine-tuning of existing ML models for phonon properties will also be discussed. T2 - XXIV Chilean Physics Symposium CY - Temucu, Chile DA - 20.11.2024 KW - Automation KW - Machine Learning KW - Chemically Complex Materials KW - Machine-Learned Interatomic Potentials KW - Finetuning PY - 2024 AN - OPUS4-61749 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Raute, J. A1 - Biegler, M. A1 - Rethmeier, Michael T1 - Elektronenstrahl schweißt additiv gefertigte Nickel-Superlegierungen N2 - Die Additive Fertigung ist ideal zur Herstellung und Reparatur komplexer Bauteile aus hochfesten Werkstoffen. Doch es fehlen Fügeverfahren, die Heißrisse vermeiden. Die Lösung heißt Elektronenstrahl. KW - Additive Fertigung PY - 2021 SP - 1 EP - 6 AN - OPUS4-53979 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Creep and fracture behavior of conventionally and additively manufactured stainless steel 316L N2 - A critical task within the frame of establishing process-structure-property-performance relationships in additive manufacturing (AM) of metals is producing reliable and well-documented material behavior’s data and knowledge regarding the structure-property correlation, including the role of defects. After all, it represents the basis for developing more targeted process optimizations and more reliable predictions of performance in the future. Within this context, this contribution aims to close the actual gap of limited historical data and knowledge concerning the creep behavior of the widely used austenitic stainless steel 316L, manufactured by Laser-Powder-Bed-Fusion (L-PBF). To address this objective, specimens from conventional hot-rolled and AM material were tested under application-relevant conditions according to existing standards for conventional material, and microstructurally characterized before and after failure. The test specimens were machined from single blocks from the AM material. The blocks were manufactured using a standard scan and build-up strategy and were subsequently heat-treated. The creep behavior is described and comparatively assessed based on the creep lifetime and selected creep curves and characteristic values. The effect of defects and microstructure on the material’s behavior is analyzed based on destructive and non-destructive evaluations on selected specimens. The AM material shows shorter creep lives, reaches the secondary creep stage much faster and at a lower strain, and features lower creep ductility compared to its conventional counterpart. The creep damage behavior of the AM material is more microstructure than defect controlled and is characterized by the formation and accumulation of single intergranular damage along the whole volume. Critical features identified are the grain morphology and the grain-boundary as well as the dislocation’s density. Micro-computed tomography (µCT) proves to be an alternative to metallography to analyze the creep damage. T2 - ASTM International Conference on Additive Manufacturing 2020 CY - Online meeting DA - 16.11.2020 KW - 316L KW - Creep behavior KW - Laser powder bed fusion KW - Additive manufacturing KW - Microstructure PY - 2020 AN - OPUS4-51823 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Framework for Curation and Distribution of Reference Datasets on the Example of Creep Data of Ni- Based Superalloys N2 - This presentation introduces our current effort to develop a best practice framework for generating and distributing MSE reference datasets using creep data of Ni-based superalloys as an example, building on previous approaches. Such reference datasets can be used in the verification of testing equipment or to compare experimental or simulation results among different laboratories or collaborative centers. Our framework concept, for reference data, includes the generation of the data along with an agreement on the necessary metadata, considering the intended usage, and the integration into an easily accessible digital infrastructure to annotate and discover/distribute the datasets using a metadata schema accordingly aligned to a domain ontology. T2 - International Materials Science and Engineering Congress - MSE 2024 CY - Darmstadt, Germany DA - 24.09.2024 KW - Referenzdaten KW - Digitalisierung KW - Data schema KW - NFDI-MatWerk KW - Datenschema KW - FAIR PY - 2024 AN - OPUS4-61175 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rockel, Daniel A1 - Sanchez Olivares, G. A1 - Calderas, F. A1 - Schartel, Bernhard T1 - It’s not waste, it’s a resource: Utilizing industrial waste fibers/mineral fillers to attain flame retardant biocomposites N2 - Integrating natural fibers derived from local industrial waste streams into thermoplastic starch (TPS) proves to be a promising approach towards sustainable flame retardant biocomposites. Initially, three types of waste fibers from the agave, coconut, and leather industries were evaluated for their flame retardant properties in combination with aluminum trihydroxide (ATH), an environmental friendly flame retardant. Leather fiber (BLF) exhibited the best flame retardant performance and were further investigated along with ATH and varying amounts of bentonite nanoclay to enhance the residual protective layer. The combination of multiple components shows improvement in performance while reducing the total load of filler. The images of the fire residues revealed that a more enclosed surface correlates with a reduction in the peak of heat release rate. Whereas higher amounts of bentonite does not deliver further inprovements, only 1 phr nanoclay in the novel multicomponent system of TPS, ATH, BLF, and bentonite synergistically improved the UL-94 rating from HB to V1. The proposed system brings together the different approaches using a renewable biopolymer, natural waste fibres, and envirnmentally friendly flame retardancy and thus, is striking for its combination of outstanding sustainablity, instant feasability, and sufficient fire performance. KW - Biocomposites KW - Flame retardancy KW - Residue analysis KW - Sustainability KW - Waste streams PY - 2025 DO - https://doi.org/10.1177/08927057241297083 SN - 0892-7057 SN - 1530-7980 VL - 38 IS - 6 SP - 2225 EP - 2252 PB - Sage AN - OPUS4-63431 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sonntag, Nadja A1 - Jürgens, Maria A1 - Skrotzki, Birgit A1 - Olbricht, Jürgen T1 - Creep-fatigue of P92 in service-like tests with combined stress- and strain-controlled dwell times N2 - Complex service-like relaxation- and creep-fatigue tests with strain- and stress-controlled dwells and fatigue cycle durations of approx. 2200 s were performed exemplarily on a grade P92 steel at 620 ◦C in this study. The results indicate deviations in the prevailing creep mechanisms of long-term relaxation and creep dwells, affecting subsequent dwells, load shifts, and the macroscopic softening behavior quite differently. In addition, fracture surfaces and longitudinal metallographic sections reveal intergranular crack growth for complex loading with stress-controlled dwells, whereas complex strain-controlled tests enhance oxidation and transgranular crack propagation. These findings substantiate the limited transferability of relaxation-fatigue to creep-fatigue conditions. KW - Tempered martensite-ferritic steel KW - P92 KW - Dwell periods KW - Creep-fatigue interaction KW - Stress relaxation PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-564239 DO - https://doi.org/10.1016/j.ijfatigue.2022.107381 SN - 0142-1123 VL - 168 SP - 1 EP - 12 PB - Elsevier Ltd. AN - OPUS4-56423 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chaudhuri, Somsubhro A1 - Purayil, Sruthi Krishna Kunji A1 - Kruse, Julius A1 - Madia, Mauro A1 - Nielsen, Sören T1 - Thermography-Assisted Mechanical Testing of Cold-Spray (AM) Repair N2 - Cold Spray Additive Manufacturing (CSAM) is a solid-state process that is being increasingly used for structural repairs in aerospace and energy sectors. It enables the deposition of dense material at low temperatures by accelerating metal particles to supersonic velocities, thereby reducing thermal distortion. However, the structural integrity of CSAM repairs—particularly at the interface between the deposited layer and the substrate—remains a critical concern. Various post-treatments and characterization methods have been explored to optimize performance. While X-ray Computed Tomography (XCT) is effective for sub-surface inspection, it cannot be applied in situ during mechanical testing. Digital Image Correlation (DIC), a surface-based method, also lacks sub-surface sensitivity. To address this, Infrared Thermography (IRT) was employed alongside DIC during the tensile and fatigue testing of aluminum CSAM-repaired specimens. A cooled IRT camera operating at 200 FPS captured thermal data, with lock-in processing subsequently applied in post-processing. IRT successfully detected early interfacial damage and enabled the tracking of crack propagation, which was later confirmed through fracture surface analysis. This extended abstract presents findings from fatigue tests using IRT. T2 - 18th International Workshop on Advanced Infrared Technology and Applications (AITA 2025) CY - Kobe, Japan DA - 15.09.2025 KW - Thermography KW - Thermografie KW - Thermal stress analysis KW - Cold spray KW - Damage detection PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-642299 DO - https://doi.org/10.3390/proceedings2025129018 VL - 129 IS - 1 SP - 1 EP - 5 PB - MDPI CY - Basel AN - OPUS4-64229 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas T1 - Schweißeignungsuntersuchungen an hochfesten Feinkornbaustählen beim Einsatz modifizierter Sprühlichtbogenprozesse N2 - Die Ergebnisse umfangreicher Schweißeignungsuntersuchungen zum Einsatz modifizierter Sprühlichtbogenprozesse beim Schweißen hochfester Feinkornbaustähle werden aufgezeigt unter besonderer Berücksichtigung aufgetretener Mikrorisse. T2 - 2. Ilmenauer schweißtechnisches Symposium CY - TU Ilmenau, Germany DA - 13.10.2015 KW - MSG-Schweißen KW - Modifizierter Sprühlichtbogen KW - Hochfeste Feinkornbaustähle KW - Mikrorisse PY - 2015 AN - OPUS4-38295 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Olbricht, Jürgen T1 - Development of TMF testing – a little look back N2 - This presentation shortly outlines the timescale on which thermal and thermo-mechanical fatigue have developed both in academic research and industry. T2 - 3rd International Workshop on Thermo-Mechanical Fatigue CY - Berlin, Germany DA - 27.04.2016 KW - History KW - Thermal fatigue/shock KW - Thermo-mechanical fatigue PY - 2016 AN - OPUS4-36055 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baer, Wolfram T1 - Aspekte der analytischen bruchmechanischen Bauteilbewertung N2 - Am Beispiel eines abgesetzten zylindrischen Bauteils (Achsschenkel) werden Probleme der analytischen bruchmechanischen Bauteilbewertung diskutiert. Als Basis-philosophie wird ein Fail Safe-Kriterium (kontrolliertes Versagen) angesetzt. Die Forderung ist, dass sich der Achsschenkel, bevor er bricht, in einem Ausmaß plastisch verformen kann, bei dem der Fahrer bemerkt, dass mit seinem Fahrzeug etwas nicht in Ordnung ist. Um das zu gewährleisten, muss der Werkstoff einen bestimmten Riss-widerstand aufweisen. Dazu werden im hier vorgestellten ersten Teil des Projektes mittels FEM Rissspitzenbeanspruchungen in Abhängigkeit von der Auslenkung des Zylinders und angenommener Rissgrößen ermittelt. Diese finden als Zielgrößen in der weiteren Analyse Anwendung. Da eine einfach umzusetzende Lösung angestrebt wird, werden zusätzlich analytische Rechnungen an Ersatzgeometrien (halbunendliche Platte und Vollzylinder), aber mit den realen Spannungen am Bauteil durchgeführt. Es zeigt sich, dass die Ergebnisse wegen des Steifigkeitsunterschieds zwischen Bauteil und Ersatzgeometrie unvertretbar konservativ sind. Alternativ wird ein hybrides Konzept vorgestellt, für das die Modellparameter mittels FEM bestimmt werden. Es liefert sehr genaue Ergebnisse. Im Rahmen der analytischen Rechenvorschrift können die Lösungen auf andere Werkstoffe übertragen werden, ohne dass zusätzliche FEM-Analysen notwendig sind. T2 - 54. Tagung des DVM-Arbeitskreises Bruchmechanik und Bauteilsicherheit CY - Online meeting DA - 22.02.2022 KW - Bauteilbewertung KW - Fail-safe KW - Analytisches Modell KW - FEM PY - 2022 AN - OPUS4-54408 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Ávila Calderón, Luis Alexander A1 - Matzak, Kathrin A1 - Olbricht, Jürgen A1 - Dolabella Portella, Pedro A1 - Skrotzki, Birgit T1 - BAM Reference Data: High Temperature Tensile Data of Single-Crystal Ni-Based Superalloy CMSX-6 N2 - This publication provides comprehensive metadata and test results of tensile tests at elevated temperature according to DIN EN ISO 6892-2:2018-09 on the single crystal Ni-based superalloy CMSX-6 at T = 980 °C. The tests were performed in an ISO 17025-accredited test laboratory. The calibrations of measuring equipment are documented, meet the requirements of the measurement standard, and are metrologically traceable. The provided data were audited and are BAM reference data. KW - Digitalisierung KW - Referenzdaten KW - CMSX-6 KW - Zugversuch KW - NFDI-MatWerk KW - Ni-Basis-Superlegierung PY - 2025 DO - https://doi.org/10.5281/zenodo.17846616 PB - Zenodo CY - Geneva AN - OPUS4-65338 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gumenyuk, Andrey T1 - Determination of critical local straining conditions for solidification cracking at laser beam welding by experimental and numerical methods N2 - The phenomenon of solidification cracking has been the subject of numerous research projects over the years. Great efforts have been made to understand the fundamentals of hot cracking. It is generally agreed that solidification cracks form in the solidification range between the liquidus and solidus temperatures under the combination of thermal, metallurgical and mechanical factors. There is still a need to determine the time-resolved strain distribution in the cracksensitive region in order to analyse the local critical conditions for solidification cracking phenomena. This was a strong motivation for the development of a measurement system used in this study to estimate the local strains and strain rates in the zone where the solidification crack is expected to occur. The laser beam welding experiments were conducted using the Controlled-Tensile-Weldability test (CTW test) to apply an external strain condition during welding to generate solidification cracks. The CTW test is a test method for investigating the suscep�tibility of laser-welded joints to solidification cracking, in which the sample can be subjected to a defined strain at a defined strain rate during welding. In combination with experimental investigations, numerical simulations provide spatially detailed and time-dependent information about the strain development during the welding process, especially regarding the critical conditions for solidification cracking. Therefore, this tool was also used in the present study to evaluate the accuracy of measurement methods and to estimate experimentally derived values and their concrete influence on the formation of solidification cracks. By integrating experimental methods and numerical simulations, this study investigates the spatially resolved and temporally changing development of strain during welding, with a particular focus on the critical conditions that lead to the formation of solidification cracks. T2 - GAMM 94th Annual Meeting CY - Magdeburg, Germany DA - 18.03.2024 KW - Laser beam welding KW - Solidification cracking KW - FEM simulation PY - 2024 AN - OPUS4-62417 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Topolniak, Ievgeniia T1 - Direct laser writing of mussel inspired polydopamine N2 - Polydopamine (PDA) is one of the simplest and most versatile approaches for forming an excellent binding exterior to confer new functionalities to nearly any material surface. Inspired by nature, it mimics the behavior of mussels and can be easily deposited on virtually all types of inorganic and organic substrates, including superhydrophobic surfaces. Moreover, PDA exhibits high potential for surface modification and diversified secondary reactions that makes it extremely interesting for a wide range of application including biomedical field, e.g., drug delivery, adhesives, cell adhesion, biosensing. PDA has undergone significant expansion in its applications and is one of the most attractive areas within the materials field. Nevertheless, PDA integration in microdevices is still constrained by poor spatial and temporal control of excited deposition methods. Herein, we demonstrate a novel maskless approach for PDA micropatterning based on Direct Laser Writing that overcomes present limitations. The pattern is formed upon exposure of the dopamine solution by light produced by tightly-focused fs NIR laser that scans substrate surface accordingly to the selected pattern design. Neither strong oxidants, metal ions nor adjusting pH to alkaline is required by this technique to perform dopamine polymerization. Our method achieves the PDA micropatterns with the spatial resolution of 0.8 µm, at least an order of magnitude smaller than what is possible with other PDA microplanning techniques. Some examples of PDA patterns are shown in Figure 1. The here introduced PDA deposition technique will uniquely unravel applications of polydopamine and other catecholamine-based mussel-inspired materials in various multifunctional systems and microdevices (e.g., MEMS elements, microfluidics). The chemical nature of PDA was confirmed by locally recorded vibrational and x-ray photoelectron spectra. Moreover, the morphology and thickness of PDA microstructure can be controlled by the laser power and scanning velocity revealing the possibility of fabricating the structures with gradient. In most of the applied conditions the increase of the laser intensity and decrease of the scanning velocity would lead to the thicker PDA pattern. Different morphologies from smooth and bulky-like to grain like has been obtained. PDA was produced in the presence of tris buffer, phosphate buffer and DI water only. We also tested the effect of the solution pH applying pH 6.0, 7.0 and 8.5. Furthermore, the effect of antioxidants and purging of the solution with oxygen and nitrogen was investigated. Summarizing, we could see that the structures could be produced in all the given conditions, however their thickness and quality, morphology and roughness would differ. We did not observe negative impact of the antioxidants and nitrogen purging on the performance of PDA build up indicating that the PDA formation mechanism is different to common autooxidation. The current mechanism is based on the interaction of dopamine molecules with the photoinitiator added to solution as active to DLW laser light component. Apart from the glass substrate, we achieved PDA patterning at surfaces of different nature such as polychlorotrifluoroethylene, polydimethylsiloxane, polyethylene terephthalate, silicon wafers, and fluorinated glass coverslips. We also performed facile posts-modification of the PDA surface with protein enzymes like trypsin that was confirmed by XPS. Obtained bioactive pattern could be further integrated in the protein sensing devices. Presented in this work DLW-based microfabrication technique and the possibilities for further PDA surface post-functionalization empowers advanced applications of this material in single-molecule bioassays, sensors and other complex microdevices. T2 - MNE EUROSENSORS CY - Leuven, Belgium DA - 19.09.2022 KW - Polydopamine KW - Two-photon polymerisation KW - Micropatterning PY - 2022 AN - OPUS4-56421 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Madia, Mauro A1 - Baer, Wolfram A1 - Wagener, Rainer A1 - Kiyak, Yusuf T1 - Betriebsfestigkeit und Bruchverhalten von bainitischen Schmiedestählen N2 - Die neue Generation von bainitischen Schmiedestählen bietet auf der einen Seite ein erhebliches Festigkeitspotenzial, das es im Sinne des Leichtbaus auch für zyklisch belastete Sicherheitsbauteile zu heben gilt. Auf der anderen Seite geht mit dieser Festigkeitssteigerung im Vergleich zu Vergütungsstählen ein Verlust an Duktilität und Zähigkeit einher. Am Beispiel des Demonstratorbauteils Achsschenkel ging das Forschungsvorhaben der Frage nach, wie ein Freigabeprozess zu gestalten ist, damit das Festigkeitspotenzial der neuen Stähle zuverlässig ausgenutzt werden kann. Als Ergebnis wird eine Vorgehensweise dargestellt, die den Eigenschaften der neuen Generation von Schmiedestählen Rechnung trägt, um den sicheren Betrieb der Komponenten zu gewährleisten. KW - Bainitischer Schmiedestahl KW - Bruchmechanik KW - Sicherheit KW - Betriebsfestigkeit KW - Bauteilauslegung PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-594296 SN - 2366-5106 SP - 50 EP - 54 PB - Industrieverband Massivumformung e. V CY - Hagen AN - OPUS4-59429 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skrotzki, Birgit A1 - Uckert, Danilo A1 - Matzak, Kathrin A1 - Kühn, Hans-Joachim A1 - Rehmer, Birgit A1 - Peter, Frauke A1 - Fedelich, Bernard A1 - Falkenberg, Rainer A1 - Haftaoglu, Cetin A1 - Kindrachuk, Vitaliy T1 - Erweiterung bestehender Werkstoff- und Rechenmodelle zur Lebensdauervorhersage für Abgasturbolader-Heißteile unter thermomechanischer Ermüdungsbeanspruchung N2 - In diesem Forschungsvorhaben erfolgte eine Überprüfung der Übertragbarkeit der Werkstoff- und Rechenmodelle für die Lebensdauervorhersage von ATL-Heißteilen unter TMF-Beanspruchung auf eine andere Werkstoffklasse, d. h. auf eine austenitische Gusseisenlegierung mit Kugelgraphit. Dafür wurde die Legierung EN-GJSA-XNiSiCr35-5-2 (Ni-Resist D-5S) ausgewählt. Zunächst wurde für diesen Werkstoff eine experimentelle Datenbasis geschaffen, da diese vor Beginn des Vorhabens nicht ausreichend war. Dazu wurden Zug-, Kriech-, LCF- und TMF-Versuche durchgeführt, die der Kalibrierung der Modelle dienten. Unter TMF-Belastung zeigte der untersuchte Werkstoff ein stark abweichendes Verhalten von den im vorangegangenen Vorhaben untersuchten ferritischen SiMo-Legierungen: Der Werkstoff Ni-Resist zeigte insgesamt eine vergleichbare Festigkeit unter OP- und IP-Bedingungen, während die ferritischen Legierungen unter IP-Beanspruchung eine deutlich höhere Festigkeit aufweisen. Mit zunehmenden Temperaturen und Haltezeiten unter Zugspannungen wurden dagegen beim Werkstoff Ni-Resist Hinweise auf Kriechschädigung gefunden, die schädigungsrelevant sind. Auch dies ist ein deutlicher Unterschied zu den SiMo-Legierungen. Das Spannungs-Verformungs-Verhalten in den LCF- und TMF-Versuchen wird durch das Modell auch für den neuen Werkstoff überwiegend gut beschrieben. Das Gleiche gilt für die Lebensdauervorhersage, die mit Ausnahme der Prüftemperatur 900 °C innerhalb eines Fak-tors zwei liegt. Eine Verifikation des Modells erfolgte mit Hilfe eines Bauteilversuchs an einem Abgassammler, der abwechselnd mit heißem und kaltem Gas durchströmt wurde. Ziel der Bauteilsimulation war insbesondere die Vorhersage der Rissbildungsorte. Eine Vorhersage der exakten Lebensdauer wurde nicht erwartet, da das Bauteil mit einer Gusshaut behaftet war, während die für die Kalibrierung des Lebensdauermodells verwendeten Versuche an bearbeiteten, glatten Proben ohne Gusshaut durchgeführt wurden. Die überwiegende Anzahl der experimentell ermittelten Rissorte wurden vorhergesagt. Schließlich war ein wesentliches Ziel des Vorhabens, den Einfluss von HCF-Schwingungen auf die TMF-Lebensdauer vertieft experimentell zu untersuchen und das bereits bestehende Lebensdauermodell auf HCF-Überlagerung zu erweitern. Dazu wurde zunächst die Daten-basis aus dem Vorgängervorhaben am Bespiel von SiMo 4.05 deutlich ausgebaut, um die verschiedenen Einflussparameter zu erfassen. Es wurde ein Ansatz entwickelt, in dem die Lebensdauerminderung durch die überlagerten HCF-Schwingungen abgebildet wird. Dabei wird davon ausgegangen, dass ab einer bestimmten Risstiefe die Überlagerung der HCF-Schwingungen die Rissausbreitung stark beschleunigt. Der Zeitpunkt, wann diese Beschleunigung eintritt, wird als maßgeblich für die Lebensdauerminderung angesehen. Mit diesem Ansatz lassen sich die Lebensdauern für beide Werkstoffe in guter Übereinstimmung mit dem Experiment vorhersagen. T2 - Informationstagung Turbomaschinen, Frühjahr 2016 CY - Bad Neuenahr, Germany DA - 13.04.2016 KW - Ermüdung KW - LCF KW - Modellierung KW - Schädigung KW - Simulation KW - TMF PY - 2016 VL - Heft R575 SP - 1 EP - 35 AN - OPUS4-35823 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dittrich, Bettina A1 - Wartig, K.-A. A1 - Mülhaupt, R. A1 - Schartel, Bernhard T1 - Flame-retardancy properties of intumescent ammonium poly(phosphate) and mineral filler magnesium hydroxide in combination with graphene N2 - Thermally reduced graphite oxide (TRGO), containing only four single carbon layers on average, was combined with ammonium polyphosphate (APP) and magnesium hydroxide (MH), respectively, in polypropylene (PP). The nanoparticle's influence on different flame-retarding systems and possible synergisms in pyrolysis, reaction to small flame, fire behavior and mechanical properties were determined. TRGO has a positive effect on the yield stress, which is decreased by both flame-retardants and acts as a synergist with regard to Young's modulus. The applicability and effects of TRGO as an adjuvant in combination with conventional flame-retardants depends strongly on the particular flame-retardancy mechanism. In the intumescent system, even small concentrations of TRGO change the viscosity of the pyrolysing melt crucially. In case of oxygen index (OI) and UL 94 test, the addition of increasing amounts of TRGO to PP/APP had a negative impact on the oxygen index and the UL 94 classification. Nevertheless, systems with only low amounts (≤1 wt%) of TRGO achieved V-0 classification in the UL 94 test and high oxygen indices (>31 vol%). TRGO strengthens the residue structure of MH and therefore functions as a strong synergist in terms of OI and UL 94 classification (from HB to V-0). KW - Graphene KW - Intumescence KW - Ammonium polyphosphate KW - Magnesium hydroxide KW - Synergy KW - Polypropylene PY - 2014 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-320685 DO - https://doi.org/10.3390/polym6112875 SN - 2073-4360 VL - 6 IS - 11 SP - 2875 EP - 2895 PB - MDPI CY - Basel AN - OPUS4-32068 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Engelking, Lorenz A1 - Madia, Mauro A1 - Schröpfer, Dirk A1 - Kruse, Julius A1 - Saliwan Neumann, Romeo A1 - Kannengießer, Thomas T1 - Influence of Ultrasonic-Assisted Milling on Surface Integrity and Fatigue Strength of a Low Alloy Steel N2 - The milling process significantly influences the surface integrity of metallic components through machining induced near surface residual stresses. Modern hybrid machining processes, such as ultrasonic-assisted milling (USAM), offer the potential to induce beneficial near-surface compressive residual stresses compared to the near-surface tensile residual stresses typically resulting from conventional milling (CM). This study investigates the effects of USAM compared to CM on the near-surface residual stress state and fatigue performance of a S355J2C low-alloy steel. Milling experiments and subsequent rotating bending tests revealed that USAM significantly reduces cutting force by approximately 45% and induces near-surface compressive re sidual stresses as low as −733MPa. This leads to a significant improvement in fatigue strength estimated in approximately 34% compared to polished specimens and 11% compared to the CM. These findings highlight the potential of USAM to enhance the fatigue performance of components made of steel. KW - Fatigue strength KW - Residual stress KW - Surface integrity KW - Surface roughness KW - Ultrasonic-assisted milling PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-657358 DO - https://doi.org/10.1111/ffe.70259 SP - 1 EP - 11 PB - Wiley AN - OPUS4-65735 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Madia, Mauro A1 - Zerbst, Uwe A1 - Beier, H.T. T1 - A model for the determination of the fatigue life in technical alloys containing large and small defects N2 - The determination of the fatigue life in technical alloys containing large and small defects must rely on a propagation model which accounts for short and long crack growth. Recently an analytical model which incorporates propagation in the short crack regime and plastic correction for the crack driving force has been presented by two of the authors. This work is intended to show further validation of the model, taking into account data sets for different materials with different testing conditions. Despite the assumptions about missing parameters, the value of which had to be taken from the literature, the predictions showed a fairly good approximation of the fatigue lives. A possible interpretation of the results in terms of multiple crack initiation and propagation at higher loads is proposed. T2 - EFC20 - 20th European conference on fracture CY - Trondheim, Norway DA - 30.06.2014 KW - Fatigue strength KW - Crack propagation KW - Short cracks PY - 2014 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-311961 DO - https://doi.org/10.1016/j.mspro.2014.06.082 SN - 2211-8128 VL - 3 SP - 493 EP - 498 PB - Curran CY - Red Hook, NY, USA AN - OPUS4-31196 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Topolniak, Ievgeniia A1 - Ghasem Zadeh Khorasani, Media T1 - Versatile role of boehmite particles in epoxy-based nanocomposites N2 - Thermosetting materials are gaining increasing attention in many structural composite applications. However, the incorporation of inorganic nanoparticles (NPs) into polymer matrix is a promising approach to enhance their functional characteristics, and thus, to enable the development of thermosets advanced application. It has been shown that Boehmite Alumina (BA) used as nanofillers can improve different parameters of polymers. This NPs can be easily tailored enabling desirable interactions with a big range of polymers. However, the overall effect of nanofiller depends on many factors, therefore, making it hard to predict the resulted performance of nanocomposites. In the current contribution we would like to discuss the impact of Boehmite NPs on two different epoxy resin nanocomposite systems with the focus on the possible influence mechanisms of this nanofiller. As the first system, UV curable Cycloaliphatic-Epoxy Oligosiloxane (CEOS) resin/Boehmite nanocomposites were investigated by FTIR, TGA, DSC and T-SEM. It was observed that incorporation of BA leads to the reinforcement of glass transition (Tg) and overall thermal stability indicating the attractive interactions between BA and CEOS network. In addition, an increase in epoxy conversion of CEOS was concluded for nanocomposites assuming that particles are involved in UV polymerisation processes. The second epoxy/Boehmite nanocomposite is based on the bisphenol-A-diglycidyl ether (DGEBA) cured with methyl tetrahydrophtalic acid anhydride (MTHPA). Thermomechanical as well as nanomechanical properties of this material were investigated by DMTA and IR spectroscopy and the advanced Intermodulation AFM, respectively. In contrast to the first system, it was found that BA leads to a decrease of Tg and crosslink density of the polymer while the young’s modulus of the composite and local stiffness of polymer matrix increase significantly. As a result, the versatile role of Boehmite was detected depending on the investigated systems. Based on the obtained results, the parameters indicating property-efficient epoxy/Boehmite system are suggested. T2 - HYMA Conference CY - Sitges, Spain DA - 11.03.2019 KW - Epoxy KW - Boehmite KW - Curing KW - Nanocomposite PY - 2019 AN - OPUS4-47640 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmidt, Jonathan T1 - Near-real-time in-situ powder bed anomaly detection using machine learning algorithms for high-resolution image analysis in PBF-LB/M N2 - In-situ captured visual images of the laser powder bed fusion process (PBF-LB/M) provide valuable insights into process dynamics. Automatic analysis of after-recoating images using machine learning algorithms enables the detection of process deviations to reduce scrap production. However, current industrial monitoring systems for PBF-LB/M are limited by low image resolution. While higher resolutions enable the system’s ability to capture smaller features, they increase storage and computational demand. Edge devices offer a solution by enabling near-real-time, on-premises image analysis within the machine and company network. In this study, high-resolution after-recoating images, captured with a spatial resolution of 17 µm/pixel and an image size of 9344 x 7000 pixels, were processed on an Nvidia Jetson Orin NX16 edge device. The images were downscaled, and anomaly detection algorithms were used to identify regions of interest for segmentation and classification at full resolution. To address computational constraints, state-of-the-art anomaly detection algorithms were evaluated and an appropriate downscaling factor for the on-edge implementation was determined. The EfficientAD algorithm achieved promising results, detecting anomalies within an inference time of less than 10 seconds. The presented framework enables anomaly detection with a maximum delay of one layer. This lays the foundation for the future development of near-real-time intervention in the PBF-LB/M process. T2 - ISAM 2025 – 6th International Symposium on Additive Manufacturing CY - Dresden, Germany DA - 21.05.2025 KW - Additive manufacturing KW - Image processing KW - In-situ monitoring KW - Powder bed fusion PY - 2025 AN - OPUS4-63231 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Beygi Nasrabadi, Hossein A1 - Skrotzki, Birgit T1 - Tensile stress relaxation test ontology (TSRTO) N2 - Tensile Stress Relaxation Test Ontology (TSRTO) has developed for representing the tensile stress relaxation testing process, testing equipment requirements, test pieces charactristics, and related testing parameters and their measurement procedure according to DIN EN ISO 10319-1 standard. Versions info: V1 developed using BFO+CCO top-level ontologies. V3 developed using PROV+PMDco top-level ontologies. Repositories: GitLab: https://gitlab.com/kupferdigital/process-graphs/relaxation-test GitHub: https://github.com/HosseinBeygiNasrabadi/Tensile-Stress-Relaxation-Test-Ontology-TSRTO MatPortal: https://matportal.org/ontologies/TSRTO IndustryPortal: https://industryportal.enit.fr/ontologies/TSRTO KW - Ontology KW - Tensile stress relaxation testing KW - FAIR data PY - 2024 UR - https://gitlab.com/kupferdigital/process-graphs/relaxation-test UR - https://github.com/HosseinBeygiNasrabadi/Tensile-Stress-Relaxation-Test-Ontology-TSRTO UR - https://matportal.org/ontologies/TSRTO UR - https://industryportal.enit.fr/ontologies/TSRTO PB - GitLab CY - San Francisco, CA, USA AN - OPUS4-60546 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Sonntag, Nadja T1 - Untersuchung magnetischer Streufelder in einem inhomogen verformten Baustahl mittels passiv-magnetischer Prüfverfahren N2 - Die Metal Magnetic Memory (MMM) Methode ist ein standardisiertes, zerstörungsfreies Prüfverfahren, das für die Detektion von lokal geschädigten Materialbereichen in ferromagnetischen Bauteilen oder Proben verwendet wird. Es basiert auf der Annahme lokaler magnetoelastischer Wechselwirkungen an Spannungskonzentrationsstellen, die schwache magnetische Streufelder an den geschädigten Prüfkörperoberflächen hervorrufen. Die MMM-Methode überträgt dabei die für einachsige und elastische Verformungen entwickelten magnetoelastischen Modellvorstellungen ohne weitere Anpassungen in den Schädigungskontext, der jedoch mehrachsige Beanspruchungen und elastisch-plastische Deformationsprozesse erwarten lässt. Das Ziel der Arbeit ist es daher, die gängigen MMM-Hypothesen zur Signalentstehung fach- und skalenübergreifend und unter stärkerer Berücksichtigung mechanischer und mikrostruktureller Aspekte zu überprüfen. Zu diesem Zweck wurden zum einen gekerbte Flachzugproben aus einem unlegierten Baustahl inhomogen elastisch-plastisch verformt und die entstehenden magnetischen Streufelder an deren Oberflächen mit einem Drei-Achsen-GMR-Magnetometer detektiert. Die so ermittelten Magnetfeld-verteilungen wurden für unterschiedliche Verformungszustände ortsaufgelöst und richtungsabhängig mit gemessenen Dehnungsverteilungen (digitale Bildkorrelation) und mit simulierten Lastspannungs-verteilungen korreliert. Die eingeschnürten Probenbereiche wurden zusätzlich topographisch mittels Streifenlichtprojektion und Weißlichtinterferenzmikroskopie vermessen, um den Magnetisierungs-prozess ebenfalls vor dem Hintergrund geometrischer Effekte diskutieren zu können. Um systematische, verformungsinduzierte Veränderungen der magnetischen Mikrostruktur (magnetischer Domänen) im polykristallinen, quasi-isotropen Material nachzuweisen, wurde zum anderen ein in dieser Arbeit entwickelter statistischer Ansatz der Domänenanalyse angewandt. Hierfür wurde das Material zunächst durch Härteeindrücke mehrachsig elastisch-plastisch verformt, und die verformten Probenbereiche wurden anschließend mit Hilfe der Bitterstreifentechnik hauptsächlich bei niedriger Vergrößerung lichtmikroskopisch untersucht. Die beobachteten makroskopischen Domänen-kontraste wurden über ein analytisches, kontaktmechanisches (ECM-) Modell und über Makro-Eigen-spannungsmessungen (energiedispersive Synchrotron-Beugungsuntersuchungen) charakteristischen Verformungszonen unter den Härteeindrücken zugeordnet. Die Ergebnisse dieser Untersuchungen belegen, dass die Entstehung der Streufelder – entgegen bisheriger Annahmen – nicht allein auf mechanische Spannungs- und Verformungsgradienten im Material zurückzuführen, sondern auch topographisch bedingt ist. Die Vernachlässigung überlagerter geometrischer Effekte kann zu sicherheitsrelevanten Fehlinterpretationen der magnetischen Signale führen. Einachsige magnetoelastische Modellvorstellungen sollten zudem nicht ohne Anpassungen auf komplexe Beanspruchungen übertragen werden, da u. a. sowohl mechanische Größen (wie Spannungen oder Dehnungen) als auch mikrostrukturelle Parameter (wie z. B. Versetzungsdichten) bei komplexen Belastungen als ortsabhängige Variablen behandelt werden müssen. Die in dieser Arbeit beobachteten Domänenkontraste lassen sich zweifelsfrei charakteristischen Verformungszonen zuordnen, mikro-strukturell jedoch nicht allein mit anzunehmenden Gradienten der Versetzungsdichte erklären. Statt-dessen entstehen beispielsweise lokale Verformungstexturen, die zusätzliche magnetische Anisotropien bewirken könnten. Da bisher weder die makroskopischen noch die mikrostrukturellen Ursachen der Streufeldentstehung hinreichend verstanden sind, scheint die MMM-Methode für die quantitative Bewertung des Schädigungszustands derzeit ungeeignet. N2 - The Metal Magnetic Memory (MMM) method is a standardized, nondestructive testing method used for the detection of locally damaged material areas in ferromagnetic components or samples. It assumes local magnetoelastic interactions in stress concentration zones, causing weak magnetic stray fields on the damaged specimen surfaces. The MMM method transfers magnetoelastic model conceptions developed for uniaxial and elastic deformations without further adjustments into the damage context, which is, however, associated with multiaxial stresses and elastic-plastic deformations. The objective of this thesis is therefore to verify prevalent MMM hypotheses concerning the signal generation, putting emphasis on complex mechanical and microstructural aspects of damage while using interdisciplinary and multi-scale approaches. To this end, on the one hand, notched tensile specimens made of an unalloyed structural steel were inhomogeneously (elastically and plastically) deformed and deformation-induced magnetic stray fields were then detected by a three-axis GMR magnetometer. The obtained surface magnetic field distributions were correlated with measured strain distributions (digital image correlation) and with numerically simulated mechanical stress distributions (finite element analysis). To enable discussions on the magnetization process against the background of geometrical effects, the necked specimen regions were additionally investigated using optical profilometry methods (fringe projection and white light interference microscopy). On the other hand, a newly developed meso-scale approach to magnetic domain analysis was applied to prove systematic, deformation-induced changes of the magnetic microstructure within the polycrystalline, quasi-isotropic material: After multiaxial elastic-plastic deformation of coupon specimens by hardness indentation, the deformed sample regions were studied by Bitter technique in optical microscopy, preferably at low magnification. The observed macroscopic domain contrasts were related to characteristic deformation zones below the indents by using an analytical model from the field of contact mechanics (ECM) and macro-residual stress measurements (obtained from energy-dispersive synchrotron diffraction experiments). It is demonstrated that the formation of magnetic stray fields, quite contrary to previous assumptions, results not only from mechanical (e.g. stress) gradients within the material, but is also topographically induced. The neglect of such superimposed geometric effects may also lead to safety-relevant misinterpretations of the magnetic signals. Furthermore, uniaxial magnetoelastic model concepts should not be applied to complex stress/strain conditions without adaptation since both mechanical quantities (such as stresses or strains) and microstructural parameters (such as dislocation densities) must be treated as location-dependent variables. The observed magnetic domain contrasts could clearly be assigned to characteristic deformation zones but cannot be explained solely by hypothesized gradients of the dislocation density. Instead, for example, local deformation textures emerge, which may cause additional magnetic anisotropies. The MMM method currently seems unsuitable for quantitative damage assessments of components or specimens since neither the macroscopic nor the microstructural origins of the stray field formation have yet been sufficiently understood. KW - Magnetoelastischer Effekt KW - Magnetische Domänen KW - Mehrachsige Verformung KW - Schädigung KW - Unlegierter Baustahl KW - Magnetoelastic effect KW - Magnetic domains KW - Multiaxial deformation KW - Damage KW - Structural steel PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-484302 DO - https://doi.org/10.14279/depositonce-8524 SP - 1 EP - 117 CY - Berlin AN - OPUS4-48430 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jürgens, Maria A1 - Olbricht, Jürgen A1 - Fedelich, Bernard A1 - Skrotzki, Birgit T1 - Low Cycle Fatigue and Relaxation Performance of Ferritic–Martensitic Grade P92 Steel N2 - Due to their excellent creep resistance and good oxidation resistance, 9–12% Cr ferritic–martensitic stainless steels are widely used as high temperature construction materials in power plants. However, the mutual combination of different loadings (e.g., creep and fatigue), due to a “flexible” operation of power plants, may seriously reduce the lifetimes of the respective components. In the present study, low cycle fatigue (LCF) and relaxation fatigue (RF) tests performed on grade P92 helped to understand the behavior of ferritic–martensitic steels under a combined loading. The softening and lifetime behavior strongly depend on the temperature and total strain range. Especially at small strain amplitudes, the lifetime is seriously reduced when adding a hold time which indicates the importance of considering technically relevant small strains. KW - Ferritic–martensitic steel KW - P92 KW - Low cycle fatigue KW - Relaxation fatigue KW - Cyclic softening PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-473905 DO - https://doi.org/10.3390/met9010099 VL - 9 IS - 1 SP - 99, 1 EP - 25 PB - MDPI AN - OPUS4-47390 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Markwart, J. C. A1 - Battig, Alexander A1 - Kuckhoff, T. A1 - Schartel, Bernhard A1 - Wurm, F. R. T1 - First phosphorus AB2 monomer for flame-retardant hyperbranched polyphosphoesters: AB2vs. A2 + B3 N2 - Branched polymers are an important class of polymers with a high number of terminal groups, lower viscosity compared to their linear analogs and higher miscibility, which makes them especially interesting for flame retardant applications, where the flame retardants (FR) are blended with another polymer matrix. Hyperbranched polyphosphoesters (hbPPEs) are gaining more and more interest in the field of flame retardancy, as low molar mass FRs often have the disadvantage of blooming out or leaching, which is not desired in consumer products. Here, we present the first phosphorus-based AB2 monomer for the synthesis of hbPPEs and assess its flame-retardant performance in an epoxy resin compared to a hbPPE synthesized by an A2 + B3 approach. The hbPPE synthesized from an AB2 monomer exhibited a slightly higher performance compared to a similar hbPPE, which was prepared by A2 + B3 polyaddition, probably due to its higher phosphorus content. KW - Polyphosphoester KW - Hyperbranched KW - Flame retardant KW - Synthesis PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-497570 DO - https://doi.org/10.1039/c9py01156k SN - 1759-9962 VL - 10 IS - 43 SP - 5920 EP - 5930 PB - RSC AN - OPUS4-49757 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gallo, Emanuela A1 - Sánchez-Olivares, G. A1 - Schartel, Bernhard T1 - Flame retardancy of starch-based biocomposites - aluminium hydroxide-coconut fiber synergy N2 - The use of coconut fiber (CF) agricultural waste was considered as an environmentally friendly and inexpensive alternative in flame retarded biocomposites. To decrease the high content of aluminum trihydrate (ATH) required, the thermal decomposition (thermogravimetry), flammability [oxygen index (LOI) and UL 94 test] and fire behavior (cone calorimeter) of a combination of CF and ATH were investigated in a commercial blend of thermoplastic starch (TPS) and cellulose derivatives. CF induced some charring activity, slightly decreasing the fire load and burning propensity in cone calorimeter test. ATH decomposes endothermically into water and inorganic residue. Significant fuel dilution as well as a pronounced residual protection layer reduces the fire hazards. Replacing a part of ATH with coconut fibers resulted in improved flame retardancy in terms of ignition, reaction to small flame, and flame-spread characteristics [heat release rate (HRR), fire growth rate (FIGRA), etc.]. The observed ATH and CF synergy opens the door to significant reduction of the ATH contents and thus to interesting flame retarded biocomposites. KW - Biocomposites KW - Flammability KW - Starch KW - Aluminium hydroxide KW - Coconut fiber PY - 2013 SN - 0032-2725 VL - 58 IS - 5 SP - 395 EP - 402 PB - Industrial chemistry research inst CY - Warszawa, Poland AN - OPUS4-28513 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tahir, Warisha A1 - Liberra, Eric A1 - Khalil, Islam E. A1 - Das, Prasenjit A1 - Prinz, Carsten A1 - Emmerling, Franziska A1 - Schmidt, Johannes A1 - Bergmann, Arno A1 - Cuenya, Beatriz Roldan A1 - Thomas, Arne T1 - Cu2O@COF core–shell catalyst for electrochemical CO2 reduction N2 - The electrochemical reduction of CO2 (CO2RR) to C2+ products offers a sustainable approach for carbon utilization and the production of valuable chemicals. Cu2O nanocubes (NCs) have emerged as effective electrocatalysts for the formation of C2+ products. In this study, we applied a coating of Cu2O NCs with robust covalent organic framework (COF) layers prepared by multicomponent reactions. Compact layers of COFs are formed, which, due to their porosity, allow full accessibility of the Cu2O catalytic surfaces to CO2 molecules. Furthermore, the thickness and chemical functionality of the COF layers can be continuously varied by changing the type and quantity of monomers used to cover the Cu2O NCs. Electrocatalytic measurements demonstrate that these hybrid core–shell Cu@COF systems remain active in CO2 reduction, achieving good current density and faradaic efficiency, while maintaining selectivity for the desired CO2 reduction products. Additionally, the COF shell provides remarkable stability to the system under electrochemical conditions. KW - Electrochemical CO2 reduction KW - Copper(I) oxide KW - Nanocubes KW - COF KW - Core shell PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-659177 DO - https://doi.org/10.1039/d5ta09283c SN - 2050-7488 SP - 1 EP - 7 PB - Royal Society of Chemistry (RSC) CY - London [u.a.] AN - OPUS4-65917 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kannengießer, Thomas A1 - Böllinghaus, Thomas A1 - Zimmer, Peter T1 - Investigations of cold cracking by the CTS-Test at various cooling conditions N2 - Numerous national and international activities of regulation and standardization of cold cracking tests are currently being undertaken. Most of these test procedures operate as crack-no-crack tests and are focussed on the determination of technological parameters, as for instance the welding conditions and the heat input as well as pre- and postheating temperature and times. Such parameters predominantly influence the cooling conditions of the weld, which significantly affect the three well known local parameters on hydrogen cracking microstructure, hydrogen concentration and mechanical load. As one of the test procedures, the CTS-Test is currently standardized in the draft standard prEN ISO17642 which has been prepared on the European level by CEN/TC 121/WG 13 (destructive tests on welds). As compared to other cold cracking tests, quite extensive specimen cooling procedures are prescribed for the CTS-Test. As a contribution to the ongoing discussion the present document highlights the effect of different cooling procedures after welding propagated for the modified CTS-Test. The major part of the work includes a comparison of experimentally determined cooling curves at specific weld locations with respective thermal finite element analyses. As a result, it turned out that the prescribed water cooling after welding does not alter the microstructure relevant cooling time Δt(8/5) and the cold cracking relevant cooling time Δt(3/1) as compared to simple air cooling. With increasing preheating temperature the effect of water cooling becomes more pronounced on the cooling time Δt(3/1), but still does not affect the cooling time Δt(8/5). The effects of rapid cooling of the CTS specimens after welding have thus to be reconsidered, in particular, with respect to its transferability to component welds and to additional non-realistic quenching effects. T2 - 56th IIW Annual Assembly - International Conference on Welded Construction for Urban Infrastructure CY - Bucharest, Romania DA - 10.07.2003 KW - Kaltrisstests KW - Schweißsicherheit PY - 2003 SP - 1 EP - 12 PB - International Institute of Welding CY - Roissy AN - OPUS4-2630 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ulmer, A. T1 - Making Every Particle Count: The ConcenSus Approach to Nanoparticle Metrology N2 - Engineered nanoparticles offer immense potential across diverse applications, from drug delivery and catalysis to quantum dot lasers and solar cells. At the same time, persistent and emerging nanoscale pollutants are becoming increasingly significant. Despite this growing relevance, validated and standardized methods for measuring nanoparticle number concentrations remain scarce, hindering regulatory compliance and technological innovation. The ConcenSus project, a collaborative effort by a European metrology consortium, aims to address this gap through a comprehensive, multi-faceted approach. Three representative test materials will be developed, guided by the specific needs of key industrial sectors identified through a stakeholder survey. The performance of state-of-the-art number concentration measurement methods—both particle counting and ensemble-based techniques—will be systematically evaluated. Among these, Small-Angle X-ray Scattering (SAXS) is a cornerstone technique, delivering unparalleled, statistically robust, traceable structural parameters and standing out as one of the most promising methods for determining number concentrations of soft-matter systems. However, SAXS can only deliver fully validated number concentrations when accurate input quantities—particularly particle density—are known. Similarly, optical ensemble-based methods depend on precise knowledge of the refractive index (RI). Therefore, one of the major challenges addressed in this project is the traceable determination of nanoparticle density and RI to establish reliable, low-uncertainty standards for total particle number concentration measurements. To ensure broad applicability—including health and personal care, energy and semiconductor industries, and environmental monitoring—a wide range of nanoparticle samples will be investigated using SAXS as a primary ensemble technique, complemented by other ensemble methods and direct particle counting. Standardized sample preparation protocols will be developed, and an interlaboratory comparison will validate the measurement approaches. This poster presents the project roadmap toward new standard materials and documentary standards for traceable nanoparticle number concentration measurements. T2 - 22nd Nordic Workshop on Scattering from Soft Matter (NSSM) CY - Lund, Sweden DA - 13.01.2026 KW - Particles KW - Concentration KW - Metrology KW - Particle density KW - Refractive index PY - 2026 UR - https://kemisamfundet.se/event/22nd-nordic-workshop-on-scattering-from-soft-matter/ AN - OPUS4-65928 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ulmer, A. T1 - Making Every Particle Count: The ConcenSus Approach to Nanoparticle Metrology N2 - Engineered nanoparticles offer immense potential across diverse applications, from drug delivery and catalysis to quantum dot lasers and solar cells. At the same time, persistent and emerging nanoscale pollutants are becoming increasingly significant. Despite this growing relevance, validated and standardized methods for measuring nanoparticle number concentrations remain scarce, hindering regulatory compliance and technological innovation. The ConcenSus project, a collaborative effort by a European metrology consortium, aims to address this gap through a comprehensive, multi-faceted approach. Three representative test materials will be developed, guided by the specific needs of key industrial sectors. The performance of state-of-the-art number concentration measurement methods—both particle counting and ensemble-based techniques—will be systematically evaluated. Among these, Small-Angle X-ray Scattering (SAXS) is a cornerstone technique, delivering unparalleled, statistically robust, traceable structural parameters and standing out as one of the most promising methods for determining number concentrations of soft-matter systems. However, SAXS can only deliver fully validated number concentrations when accurate input quantities—particularly particle density—are known. Similarly, optical ensemble-based methods depend on precise knowledge of the refractive index (RI). Therefore, one of the major challenges addressed in this project is the traceable determination of nanoparticle density and RI to establish reliable, low-uncertainty standards for total particle number concentration measurements. To ensure broad applicability—including health and personal care, energy and semiconductor industries, and environmental monitoring—a wide range of nanoparticle samples will be investigated using SAXS as a primary ensemble technique, complemented by other ensemble methods and direct particle counting. Standardized sample preparation protocols will be developed, and interlaboratory comparisons will validate the measurement approaches. This poster presents the project roadmap towards new standard materials and documentary standards for traceable nanoparticle number concentration measurements. T2 - SAXS excites & XRD excites 2026 CY - Graz, Austria DA - 13.04.2026 KW - Particles KW - Concentration KW - Metrology KW - Particle density KW - Refractive index PY - 2026 UR - https://www.anton-paar.com/corp-en/saxs-xrd-excites/?srsltid=AfmBOoqqdYhwDL6_ywhpBpHT30_kC8YHKgEB3RJJ3zK-47pqWYBuGP-M AN - OPUS4-65929 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Charmi, Amir T1 - Virtual-lab-based determination of a macroscopic yield function for additively manufactured parts N2 - This work aims for an yield function description of additively manufactured (AM) parts of S316L steel at the continuum-mechanical macro-scale by means of so-called virtual experiments using a crystal plasticity (CP) model at meso-scale. Additively manufactured parts require the consideration of the specific process-related microstructure, which prevents this material to be macroscopically treated as isotropic, because of crystallographic as well as topological textures. EBSD/CT-Scans from in-house additively manufactured specimen extract the unique microstructural topology which is converted to a representative volume element (RVE) with grain structure and crystal orientations. Crystal plasticity model parameters on this RVE are calibrated and validated by means of mechanical testing under different texture angles. From virtual experiments on this RVE, yield loci under various loading conditions are simulated. The scale bridging from meso- to macro-scale is realised by the identification of the simulated yield loci as a modified anisotropic Barlat-type yield model representation. T2 - The First European Conference on Structural Integrity of Additively Manufactured Materials (ESIAM19) CY - Trondheim, Norway DA - 09.09.2019 KW - Virtual experiments KW - Additive manufacturing KW - Anisotropy KW - Crystal plasticity KW - Scale-bridging PY - 2019 AN - OPUS4-49376 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Huo, Wenjie A1 - Bakir, Nasim A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael A1 - Wolter, Katinka T1 - Detection of solidification crack formation in laser beam welding videos of sheet metal using neural networks N2 - AbstractLaser beam welding has become widely applied in many industrial fields in recent years. Solidification cracks remain one of the most common welding faults that can prevent a safe welded joint. In civil engineering, convolutional neural networks (CNNs) have been successfully used to detect cracks in roads and buildings by analysing images of the constructed objects. These cracks are found in static objects, whereas the generation of a welding crack is a dynamic process. Detecting the formation of cracks as early as possible is greatly important to ensure high welding quality. In this study, two end-to-end models based on long short-term memory and three-dimensional convolutional networks (3D-CNN) are proposed for automatic crack formation detection. To achieve maximum accuracy with minimal computational complexity, we progressively modify the model to find the optimal structure. The controlled tensile weldability test is conducted to generate long videos used for training and testing. The performance of the proposed models is compared with the classical neural network ResNet-18, which has been proven to be a good transfer learning model for crack detection. The results show that our models can detect the start time of crack formation earlier, while ResNet-18 only detects cracks during the propagation stage. KW - Artificial Intelligence KW - Software PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-586116 DO - https://doi.org/10.1007/s00521-023-09004-y SN - 0941-0643 VL - 35 IS - 34 SP - 24315 EP - 24332 PB - Springer Science and Business Media LLC AN - OPUS4-58611 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erxleben, Kjell T1 - Hydrogen embrittlement susceptibility vs. pipeline integrity during in-service welding of repurposed NG pipelines N2 - In the near future, hydrogen will be transported from producers to consumers on the large scale exclusively by long-distance transmission pipelines, whereas the vast majority will be converted NG pipelines. Like in the NG grid, welding work on/onto pipelines as part of the “hot-tapping” is unavoidable e.g. for maintenance or in case of grid expansion. Meanwhile, the mere compatibility of low-alloyed pipeline steels under pressurized hydrogen was proven. But for repurposed NG pipelines (in use for decades), the transferability of in-service welding concepts is partially discussed. The reason is that NG does not penetrate the pipeline, whereas hydrogen can show the embrittling effects, which strongly interfere with possible defects in the legacy pipeline. The inner pipeline surface undergoes multiple short-term heating to high temperatures, which accelerates the hydrogen diffusion and increases the solubility. In particular for pipes with small wall thickness, the first welding passes can reach an austenitic transformation close temperature. Hence, the pipeline integrity vs. hydrogen embrittlement (HE) susceptibility is of vast interest, despite testing of the diverse material and thickness combinations is challenging. For the first time, welding experiments on pressurized DN300 pipeline-like demonstrators were conducted at approx. 85 bar hydrogen. For wall thicknesses between 5.6 and 6.3 mm this allowed realistic hoop stresses during welding of approx. 50 % of the individual SMYS. Using newly developed sample extraction routines, it was possible to quantify the hydrogen ingress in the material for both, the weld metal and the HAZ. It turned out that the existing surface oxides effectively limited the unavoidable hydrogen uptake during welding (compared to thermodynamic-based calculations). Hence, HE was unlikely to occur and confirmed by comprehensive NDT during and after welding. Accompanying numerical calculations suggest that the gas flow speed must be decreased during welding to limit the internal cooling effect of the gas on the pipeline weld. T2 - IIW C-XI Intermediate Meeting CY - Lahti, Finland DA - 30.03.2026 KW - Hydrogen KW - Pipeline KW - Repair welding KW - Simulation PY - 2026 AN - OPUS4-65881 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thünemann, Andreas T1 - Back to the roots: Line-focus convoluted models in small-angle X-ray scattering N2 - We present analytically convoluted expressions for models commonly used in small-angle X-ray scatteringv(SAXS), specifically for measurements made with instruments operating in line-focus (Kratky-type) or Ultra-SAXS (Bonse-Hart) geometries. Starting with Guinier's approximation for determining the radii of gyration, we discuss power laws, random-coil conformations of macromolecules, and spherical nanoparticles. We provide expressions for the Guinier-Porod model, the Teubner-Strey model (for microemulsions), and the generalized Ornstein-Zernike model (for gels and nanogels1). An example of the Teubner-Strey model is provided. The line-convoluted models discussed here are intended for interpreting data that has not been deconvoluted (i.e., not "desmeared"). Using line-convoluted data allows for lower detection limits and shorter measurement times compared to deconvoluted data, as artifacts introduced by deconvolution can be avoided by applying these models. We suggest utilizing line-convoluted models for high-throughput in-house SAXS analysis, which could enable time-saving routine examinations. For instance, SAXS investigations could help determine whether certain materials should be classified as nanomaterials under the European Commission's regulatory. T2 - SAXS and XRD excites CY - Graz, Austria DA - 13.04.2026 KW - Small-angle X-ray scattering KW - SAXS KW - Nanoparticles KW - Advanced materials KW - Reference materials KW - Reference product KW - Reference method PY - 2026 AN - OPUS4-65897 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Topolniak, Ievgeniia T1 - Direct laser surface micropatterning with polydopamine N2 - Inspired by the chemistry of mussel adhesive proteins, polydopamine (PDA) is one of the simplest and most versatile approaches to confer new functionalities to nearly any material surface. Moreover, PDA exhibits high potential for surface modification and diversified secondary reactions that makes it extremely interesting for a wide range of application including biomedical field, e.g., drug delivery, adhesives, cell adhesion, biosensing. PDA has undergone significant expansion in its applications and is one of the most attractive areas within the materials field. Nevertheless, PDA integration in microdevices is still constrained by poor spatial and temporal control of excited deposition methods. Herein, we demonstrate a novel maskless approach for PDA micropatterning based on Direct Laser Writing (DLW) that overcomes present limitations. The pattern is formed upon exposure of the dopamine solution by light produced by tightly-focused fs NIR laser that scans substrate surface accordingly to the selected pattern design. Neither strong oxidants, metal ions nor adjusting pH to alkaline is required by this technique. Our method achieves the PDA micropatterns with the spatial resolution of 0.8 µm, at least an order of magnitude smaller than what is possible with other PDA microplanning techniques. The here introduced PDA deposition technique will uniquely unravel applications of polydopamine and other catecholamine-based mussel-inspired materials in various multifunctional systems and microdevices (e.g., MEMS elements, microfluidics). Adjustment of MPL parameters revealed that the morphology and thickness of resulted PDA microstructures can be controlled by altering the laser power and its scanning velocity. As a result, it also enables the production of micropatterns with structural gradient. Apart from the glass substrate, we achieved PDA patterning at surfaces of different nature such as polychlorotrifluoroethylene, polydimethylsiloxane, polyethylene terephthalate, silicon wafers, and fluorinated glass coverslips. The chemical nature of PDA was confirmed by locally recorded vibrational and x-ray photoelectron spectra. To ensure post-modification potential of MPL deposited PDA we demonstrated one-step deposition of micropatterns with trypsin. Obtained bio-functionalised surface can be further applied as a protein sensing active microelement. Presented in this work DLW-based microfabrication technique and the possibilities for further PDA surface post-functionalization empowers advanced applications of this material in single-molecule bioassays, sensors and other complex microdevices. T2 - Swiss ePrint 2022 CY - Buchs, Switzerland DA - 05.09.2022 KW - Polydopamine KW - Two-photon polymerisation KW - Micropatterning PY - 2022 AN - OPUS4-56422 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ahmed, Saeed A1 - Medhat, Ahmed A1 - Abou-Deif, Omar A1 - Housein, Mohamed A1 - Afifi, Mahmoud A1 - El-Shamy, Mohamed A1 - Fahmy, Alaa T1 - Polypyrrole membranes in fuel cells: insights into material properties and performance N2 - Purpose The purpose of this paper is to outline replacements for conventional Nafion membranes for fuel cells that are plagued by high cost, biofouling and pH induced degradation. It targets the conducting polymer polypyrrole (Ppy) function in developing non-fluorinated polymer electrolyte membranes (PEM) as an adequate and superior replacement. Design/methodology/approach This is an integrative review. It critically evaluates and integrates existing scientific evidence on the use of polypyrrole (Ppy) in composite membranes for PEM fuel cells. The study is grounded on the method of how Ppy is used to modify and improve non-fluorinated base membranes’ characteristics. Findings The review finds composite membranes with polypyrrole (Ppy) to be very promising. It finds that Ppy enables proton transport channels to be formed at high temperature, enhances thermal and mechanical stability, provides corrosion protection to the bipolar plates and inhibits crossover of methanol. There are also serious limitations found, such as intrinsic low proton conductivity of Ppy, instability and complicated processing. Originality/value Originality in this review is the strict critical scrutiny of maximizing polypyrrole as a fuel cell material. It is greater than mere listing of benefits in that it transparently warrants future research requirements. This review stands out for the fact that it has a comprehensive list of ideas on how to improve, e.g. improving proton conductivity without compromising other characteristics, improving resistance to overoxidation and degradation, improving mechanical/thermal properties, making synthesis easy for scaling up and achieving regular morphology with controlled water uptake for engineering efficient membrane composites. The paper’s strength lies in its breadth and integrative approach – the review is not only surveys what has been done but also openly identifies challenges and future research opportunities. KW - Fuel cells KW - Green energy KW - Semiconductor KW - Polypyrrole KW - Proton exchange membrane PY - 2025 DO - https://doi.org/10.1108/PRT-08-2025-0094 SN - 1758-6941 SP - 1 EP - 14 PB - Emerald CY - Bingley AN - OPUS4-65885 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Perret, William T1 - Welding Simulation of Complex Automotive Welded Assembly - Possibilities and Limits of the Application of Analytical Temperature Field Solutions N2 - Before the development of computational science, heat conduction problems were mainly solved by analytical techniques. Analytical solutions are exact solutions of differential equations; the investigated physical phenomena, for instance the temperature, are solved locally for one single point independently of the rest of the investigated structure resulting in extremely short computational times. These analytical solutions are however only valid for some simple geometries and boundary conditions making their applications for complex industrial geometries directly not possible. Numerical techniques, such as the Finite Element Method, enable overcoming this problem. However, the numerical simulation of the structural heat effect of welding for complex and large assemblies requires high computational effort and time. Therefore, the wide application of welding simulation in industry is not established, yet. The aim of this study is to combine the advantages of analytical and numerical simulation methods to accelerate the calibration of the thermal model of structure welding simulation. This is done firstly by calibrating automatically the simulation model with a fast analytical temperature field solution and secondly by solving the welding simulation problem numerically with the analytically calibrated input parameters. In order to achieve this goal, the analytical solution of the heat conduction problem for a point source moving in an infinite solid was extended and validated against reference models until a solution for a volumetric heat source moving on a thin small sheet with several arbitrary curved welding paths was found. The potential of this analytical solution by means of computational time was subsequently demonstrated on a semi-industrial geometry with large dimensions and several curved welds. The combined method was then transferred to an industrial assembly welded with four parallel welds. For this joint geometry, it was possible to apply the extended analytical solution. The calibration of the simulation model was done automatically against experimental data by combining the extended fast analytical solution with a global optimisation algorithm. For this calibration, more than 3000 direct simulations were required which run in less computational time than one corresponding single numerical simulation. The results of the numerical simulation executed with the analytically calibrated input parameters matched the experimental data within a scatter band of ± 10 %. The limit of the combined method is shown for an industrial assembly welded with eight overlap welds. For this joint geometry, a conventional numerical approach was applied, since no analytical solution was actually available. The final simulation results matched the experimental data within a scatter band of ± 10 %. The results of this work provide a comprehensive method to accelerate the calibration of the thermal model of the structure welding simulation of complex and large welded assemblies, even though within limitation. In the future, the implementation of this method in a welding simulation tool accessible to a typical industrial user still has to be done. T3 - BAM Dissertationsreihe - 108 KW - Schweißen KW - industrielle Anwendung KW - Simulation KW - analytische Lösung KW - komplexe Geometrie PY - 2013 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-505 SN - 978-3-9815944-0-9 SN - 1613-4249 VL - 108 SP - 1 EP - 183 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-50 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Rethmeier, Michael A1 - Biegler, M. A1 - Javaheri, E. T1 - Qualifizierung der instrumentierten Eindringprüfung zur Kennwertermittlung für hochfeste Stähle mit Schweißungen N2 - Der Einsatz von hochfesten Stählen im Karosseriebereich des Automobilbaus hat während der letzten Jahre stark zugenommen. Hierzu zählen Dual- und Komplexphasenstähle, welche durch Kombination unterschiedlicher Gefügebestandteile auch deren Vorteile kombinieren, sowie TRIP (TRansformation Induced Plasticity) und Mangan-Bor Stähle, welche sehr gute Umformeigenschaften mit hohen Festigkeiten durch Martensitbildung bei der Umformung kombinieren. TWIP (Twinning Induced Plasticity) Stähle erreichen ähnliche Effekte durch forcierte Zwillingsbildung. Die Ursachen für den Einsatz dieser Stähle liegen in dem Potential dieser Materialien zur Gewichts- und Kostenreduzierung, bei gleichzeitiger Erhöhung der Fahrgastsicherheit. Auf Grund der prinzipiell gegebenen Schweißeignung dieser Stähle, werden die klassischen Fügeverfahren im Karosseriebau wie das kostengünstige und effektive Widerstandspunktschweißen, das Metall-Schutzgas (MSG)-Schweißen oder das Laserschweißen angewendet. Allerdings treten teilweise Herausforderungen, beispielsweise durch Gefügeveränderungen in den Fügestellen auf, die zu ungewollten Aufhärtungen oder Erweichungen führen. In diesem Projekt wird ein Verfahren entwickelt, mit welchem die lokalen Werkstoffeigenschaften von im Automobilbau typischen Werkstoffen und deren Fügestellen bestimmt werden können. Relevante Kennwerte sind in erster Linie das SpannungsDehnungs-Verhalten der verschiedenen Zonen einer Schweißverbindung; relevante Zonen wiederum sind neben dem Grundwerkstoff die Wärmeeinflusszone und das Schweißgut. Zu diesem Zweck wird das Verfahren der instrumentierten Eindringprüfung für den Einsatz bei hochfesten Stählen weiterentwickelt. Zunächst werden hierzu Zugversuche an einfachen Grundwerkstoffgeometrien durchgeführt. Im Anschluss wird die optische Dehnungsfeldmessung an stark taillierten, geschweißten Zugversuchsproben durchgeführt. Die Taillierung dient dem Zweck, die WEZ auch mittels WPS über den gesamten Querschnitt der Probe erzeugen zu können, bzw. im Versuch auch Dehnungen in den relevanten Bereichen herbeizuführen. Das im Projekt angewendete Auswerteverfahren, welches auf nichtlinearen Regressionsmodellen in Form von künstlichen, neuronalen Netzwerken beruht, ermöglicht die Vorhersage des Festigkeitsverhaltens des Werkstoffes anhand der gemessenen Krafteindringwegdaten. KW - Eindringprüfung KW - Hochfester Stahl KW - Prüfverfahren PY - 2020 SN - 978-3-946885-98-6 SP - 1 EP - 164 PB - Forschungsvereinigung Stahlanwendungen AN - OPUS4-57322 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Häberle, Nicolas A1 - Pittner, Andreas A1 - Rethmeier, Michael A1 - Falkenberg, Rainer A1 - Kahlcke, Ole T1 - Application of multi-phase viscoplastic material modelling to computational welding mechanics of grade-s960ql steel N2 - The sound numerical prediction of welding-induced thermal stresses, residual stresses, and distortions strongly depends on the accurate description of a welded material’s thermomechanical deformation behaviour. In this work, we provide experimental data on the viscoplastic deformation behaviour of a grade-s960ql steel up to a temperature of 1000 ◦C. In addition, a multi-phase viscoplastic material model is proposed, which accounts for the experimentally observed isothermal deformation behaviour of grade-s960ql steel base and austenitised material, as well as for athermal contributions that originate from solid-state phase transformations. The multi-phase viscoplastic and a classic rateindependent isotropic hardening material model were applied in the numerical simulations of both-ends-fixed bar Satoh tests and a single-pass gas metal arc weld. The influence of material modelling choices on the agreement between numerical simulation and experimental results is discussed, and recommendations for further work are given. KW - Residual stress KW - Viscoplasticity KW - Material modeling KW - Grade S960QL steel PY - 2018 DO - https://doi.org/10.1016/j.crme.2018.08.001 VL - 346 IS - 11 SP - 1018 EP - 1032 PB - Elsevier Masson SAS AN - OPUS4-46512 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Javaheri, E. A1 - Kumala, V. A1 - Javaheri, A. A1 - Rawassizadeh, R. A1 - Lubritz, J. A1 - Graf, B. A1 - Rethmeier, Michael T1 - Quantifying Mechanical Properties of Automotive Steels with Deep Learing Based Computer Vision Algorithms N2 - This paper demonstrates that the instrumented indentation test (IIT), together with a trained artificial neural network (ANN), has the capability to characterize the mechanical properties of the local parts of a welded steel structure such as a weld nugget or heat affected zone. Aside from force-indentation depth curves generated from the IIT, the profile of the indented surface deformed after the indentation test also has a strong correlation with the materials’ plastic behavior. The profile of the indented surface was used as the training dataset to design an ANN to determine the material parameters of the welded zones. The deformation of the indented surface in three dimensions shown in images were analyzed with the computer vision algorithms and the obtained data were employed to train the ANN for the characterization of the mechanical properties. Moreover, this method was applied to the images taken with a simple light microscope from the surface of a specimen. Therefore, it is possible to quantify the mechanical properties of the automotive steels with the four independent methods: (1) force-indentation depth curve; (2) profile of the indented surface; (3) analyzing of the 3D-measurement image; and (4) evaluation of the images taken by a simple light microscope. The results show that there is a very good Agreement between the material parameters obtained from the trained ANN and the experimental uniaxial tensile test. The results present that the mechanical properties of an unknown steel can be determined by only analyzing the images taken from its surface after pushing a simple indenter into its surface. KW - Deep learning KW - Computer vision KW - Artificial neural network KW - Clustering KW - Mechanical properties KW - High strength steels KW - Instumented indentation test PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-503038 DO - https://doi.org/10.3390/met10020163 VL - 10 IS - 2 SP - 163 PB - MDPI AN - OPUS4-50303 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Javaheri, E. A1 - Lubritz, J. A1 - Graf, B. A1 - Rethmeier, Michael T1 - Mechanical Properties Characterization of Welded Automotive Steels N2 - Among the various welding technologies, resistance spot welding (RSW) and laser beam welding (LBW) play a significant role as joining methods for the automobile industry. The application of RSW and LBW for the automotive body alters the microstructure in the welded areas. It is necessary to identify the mechanical properties of the welded material to be able to make a reliable statement about the material behavior and the strength of welded components. This study develops a method by which to determine the mechanical properties for the weldment of RSW and LBW for two dual phase (DP) steels, DP600 and DP1000, which are commonly used for the automotive bodies. The mechanical properties of the resistance spot weldment were obtained by performing tensile tests on the notched tensile specimen to cause an elongation of the notched and welded area in order to investigate its properties. In order to determine the mechanical properties of the laser beam weldment, indentation tests were performed on the welded material to calculate its force-penetration depth-curve. Inverse numerical simulation was used to simulate the indentation tests to determine and verify the parameters of a nonlinear isotropic material model for the weldment of LBW. Furthermore, using this method, the parameters for the material model of RSW were verified. The material parameters and microstructure of the weldment of RSW and LBW are compared and discussed. The results show that the novel method introduced in this work is a valid approach to determine the mechanical properties of welded high-strength steel structures. In addition, it can be seen that LBW and RSW lead to a reduction in ductility and an increase in the amount of yield and tensile strength of both DP600 and DP1000. KW - Mechanical property KW - Laser beam welding KW - Dual phase steel KW - Resistance spot welding PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-502269 DO - https://doi.org/10.3390/met10010001 VL - 10 IS - 1 SP - 1 EP - 20 PB - MDPI AN - OPUS4-50226 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Javaheri, E. A1 - Pittner, Andreas A1 - Graf, B. A1 - Rethmeier, Michael T1 - Mechanical properties characterization of reisstance spot welded DP1000 steel under uniaxial tensile tests N2 - Resistance spot welding (RSW) is widely used in the automotive industry as the main joining method. Generally, an automotive body contains around 2000 to 5000 spot welds. Therefore, it is of decisive importance to characterize the mechanical properties of these areas for the further optimization and improvement of an automotive body structure. The present paper aims to introduce a novel method to investigate the mechanical properties and microstructure of the resistance spot weldment of DP1000 sheet steel. In this method, the microstructure of RSW of two sheets was reproduced on one sheet and on a bigger area by changing of the welding parameters, e. g. welding current, welding time, electrode force and type. Then, tensile tests in combination with digital Image correlation (DIC) measurement were performed on the notched tensile specimens to determine the mechanical properties of the weld metal. The notch must be made on the welded tensile specimen to force the fracture and elongation on the weld metal, enabling the characterization of its properties. Additionally, the parameters of a nonlinear isotropic material model can be obtained and verified by the simulation of the tensile specimens. The parameters obtained show that the strength of DP1000 steel and the velocity of dislocations for reaching the Maximum value of strain hardening, are significantly increased after RSW. The effect of sample geometry and microstructural inhomogeneity of the welded joint on the constitutive property of the weld metal are presented and discussed. KW - Mechanical properties KW - resistance spot welding KW - dual phase steel KW - digital image correlation PY - 2019 VL - 61 IS - 6 SP - 527 EP - 532 PB - Carl Hanser Verlag CY - München AN - OPUS4-48296 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Straße, Anne A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Nahteigenschaftsverbesserung von dickwandigen laserstrahlgeschweißten Duplexblechen mittels pulveraufgetragenen Pufferschichten N2 - Duplexstähle finden aufgrund ihrer Eigenschaften, wie der guten Korrosionsbeständigkeit, einer hohen Festigkeit bei gleichzeitig guter Duktilität häufig industrielle Anwendung. Durch die hohen Abkühlraten beim Laserstrahlschweißen weisen Schweißnähte jedoch anstelle eines ausgeglichenen Duplexgefüges einen deutlich erhöhten Ferritanteil, im Vergleich zum Basiswerkstoff, auf. Dies führt zu einer verringerten Duktilität sowie Korrosionsbeständigkeit. Um dieses Problem zu lösen, wurde ein Prozess entwickelt, der auf einer Kantenbeschichtung mit nickelhaltigem Zusatzmaterial der zu fügenden Bleche mittels Laser-Pulver-Auftragschweißen (LPA) basiert. Die resultierenden Schweißnähte wurden zerstörend anhand von Schliffbildern, EDX-Aufnahmen, Härtemessungen und Kerbschlagbiegeversuchen geprüft. T2 - 40. Assistentenseminar der Füge- und Schweißtechnik CY - Braunlage, Germany DA - 25.09.2019 KW - Laser-Pulver-Auftragschweißen; Laserstrahlschweißen, Duplex, Pufferschichten PY - 2020 VL - 357 SP - 131 EP - 140 PB - DVS Media CY - Düsseldorf AN - OPUS4-50144 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Üstündag, Ömer T1 - Influence of heat input on cooling rates and mechanical properties of laser hybrid welded thick structural steels N2 - The laser hybrid welding process offers many advantages such as the high penetration depth and high welding speed, and it is characterized by its low heat input compared to the arc-based welding processes, which makes the laser hybrid welding process as a suitable alternative process when welding thick-walled steels. However, there are some challenges when using laser hybrid welding process for thick steels. Due to the uneven cooling conditions and the inhomogeneous filler wire mixing, a typical laser hybrid weld can be divided into two different zones over the depth: the arc-dominated zone on the upper part and the laser-dominated zone in the root part. This leads to different mechanical properties in a laser hybrid welded joint. Due to the high cooling rates and the lack of filler wire in the laser-dominated zone, this area is more critical regarding the mechanical properties, especially the Charpy impact toughness. A low heat input can lead to undesired microstructure consisting of martensite, hardening and deteriorated impact toughness due to the high cooling rate, where higher heat inputs can lead to grain-coarsening and even loss of impact strength. This study deals with the influence of the welding speed and resulting heat input on the cooling rates, the microstructure and the mechanical properties of single-pass laser hybrid welded steels of S355J2 with thickness up to 30 mm. The experiments were performed with a 20-kW fibre laser system and a contactless electromagnetic weld backing on up to 30 mm thick steels in butt-joint configuration in 1G welding position. The cooling time was measured in three different locations near to fusion lines corresponding to different heights of the seam using a special configuration with pyrometers, collimators, and optical fibres. The test specimens for the Charpy impact testing and tensile testing were extracted in up to three different depths. Based on the experiments, a heat input of 1.3 kJ/mm - 1.6 kJ/mm, 2 kJ/mm - 2.4 kJ/mm and 3.7 kJ/mm were recommended when single-pass laser hybrid welding of 20 mm, 25 mm and 30 mm thick structural steels in regard to the minimum requirements of the mechanical properties, respectively. The optical measurement of the cooling times in different depths could be carried out reproducibly. T2 - Advances in Welding and Metal Additive Manufacturing Technologies 2023 CY - Istanbul, Türkiye DA - 30.10.2023 KW - Laser hybrid welding KW - Electromagnetic backing KW - Charpy impact toughness KW - Thick-plate welding KW - Thermal cycles PY - 2023 AN - OPUS4-58942 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Emamverdi, Farnaz A1 - Yin, Huajie A1 - Smales, Glen Jacob A1 - Harrison, W. J. A1 - Budd, P. M. A1 - Böhning, Martin A1 - Schönhals, Andreas T1 - Polymers of intrinsic microporosity - Molecular mobility and physical aging revisited by dielectric spectroscopy and X‑ray scattering N2 - Polymers of intrinsic microporosity (PIMs) are promising candidates for the active layer in gas separation membranes due to their high permeability and reasonable permselectivity. These appealing properties originate from a microporous structure as a result of inefficient segment packing in the condensed state due to a combination of a ladder-like rigid backbone and sites of contortion. However, this class of polymers suffers from a significant decrease in the permeability with time due to physical aging, whereby typically, the permselectivity increases. The initial microporous structures approach a denser state via local rearrangements, leading to the reduction of the permeability. Hence, a detailed characterization of the molecular mobility in such materials can provide valuable information on physical aging. In this work, the dielectric behavior of PIM-1 films and their behavior upon heating (aging) were revisited by isothermal frequency scans during different heating/cooling cycles over a broad temperature range between 133 and 523 K (−140 to 250 °C). In addition, the obtained results were compared with data of samples that were annealed at ambient temperatures over different time scales. Multiple dielectric processes were observed: several relaxation processes due to local fluctuations and a Maxwell−Wagner−Sillars polarization effect related to the microporosity. The temperature dependence of the rates of all processes follows the Arrhenius law where the estimated activation energy depends on the nature of the process. The influence of the thermal history (aging) on the processes is discussed in detail. KW - Polymers of intrinsic microporosity PY - 2022 DO - https://doi.org/10.1021/acs.macromol.2c00934 VL - 55 SP - 7340 EP - 7350 PB - American Chemical Society CY - Washington, DC AN - OPUS4-55485 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kolmangadi, Mohamed Aejaz A1 - Szymoniak, Paulina A1 - Smales, Glen Jacob A1 - Alentiev, D. A1 - Bermeshev, M. A1 - Böhning, Martin A1 - Schönhals, Andreas T1 - Molecular Dynamics of Janus Polynorbornenes: Glass Transitions and Nanophase Separation N2 - For the first time, dielectric and calorimetric investigations of an homologous series of Janus polynorbornenes with rigid main backbones and flexible -Si(OR)3 side groups, of differing length alkyl chains (R = Propyl, Butyl, Hexyl, Octyl, Decyl) is reported. Generally, this class of polymers has some potential for applications in the field of gas separation membranes. Two dielectrically active processes are observed at low temperatures, denoted as β- and α- relaxation. The former can be assigned to localized fluctuations, whilst the latter is related to the glassy dynamics of the flexible -Si(OR)3 side groups, creating a nanophase separation in both the alkyl chain rich and backbone rich domains. This is confirmed through temperature modulated DSC measurements and X-ray scattering experiments. The glass transition temperatures of the backbone rich domains, which are beyond or near to their degradation temperatures in terms of conventional DSC, are determined for the first time using Fast Scanning Calorimetry employing both fast heating and cooling rates. This is complimented with scattering experiments that show how the size of the alkyl chain rich domains increases with chain length. Alongside these results, a significant conductivity contribution was observed for all poly(tricyclononenes) with -Si(OR)3 side groups, which is interpreted in terms of a percolation model. KW - Polynorbornenes KW - Broadband Dielectric Spectrscopy KW - Advanced calorimetry PY - 2020 DO - https://doi.org/10.1021/acs.macromol.0c01450 VL - 53 IS - 17 SP - 7410 EP - 7419 PB - ACS AN - OPUS4-51196 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meng, Xiangmeng A1 - Bachmann, Marcel A1 - Yang, Fan A1 - Rethmeier, Michael T1 - Porosity prediction in laser beam welding with a multimodal physics-informed machine learning framework N2 - Laser beam welding (LBW) of metallic components is a knowledge‑intensive manufacturing process whose quality depends on the complex multi‑physics. However, its engineering application is often hindered by the occurrence of porosity defects. Achieving a thorough understanding and reliable prediction of porosity defects remains difficult because it demands robust representation and reasoning over nonlinear and hard‑to‑observe physical information. In this study, we propose an integrated multimodal physics-informed machine learning (PIML) framework with the help of multi-physical modelling and experimental data to predict the porosity defects in laser beam welding of aluminum alloys. The whole framework contains a multimodal PIML model for predicting the porosity ratio and an ML-based estimator for relevant physical information. By utilizing the scalar welding parameters and high-dimensional physical information (probability of keyhole collapses, cumulative existing time of collapses, and molten pool geometry) as inputs, the multimodal PIML model shows great superiority in predicting the porosity ratio, with a reduction of the mean square error by 45%, compared with the ML model trained only with welding parameters. The ML-based estimator constructed with an encoder‐decoder architecture can accurately reproduce the critical physical information within a timeframe of seconds. By integrating these two ML models, the proposed framework advances engineering informatics by offering a scalable, physics-knowledge‑centric solution for fast and accurate porosity prediction in LBW manufacturing. KW - Laser beam welding KW - Porosity defect KW - Physics-informed machine learning KW - Multimodal model KW - Simulation PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-657589 DO - https://doi.org/10.1016/j.aei.2026.104611 SN - 1474-0346 VL - 74 SP - 1 EP - 12 PB - Elsevier Ltd. AN - OPUS4-65758 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Akyel, Fatma A1 - Üstündag, Ömer A1 - Bakir, Nasim A1 - Brunner-Schwer, Christian A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Influence of heat input on cooling rates and mechanical properties of laser hybrid welded thick structural steels N2 - Laser hybrid welding presents several challenges when used to weld thick steels. A typical weld is divided into the arcdominated and laser-dominated zone. These zones lead to variations in the mechanical properties of the weld. The laserdominated zone is of particular importance regarding mechanical properties, notably Charpy impact toughness, due to the high cooling rates and the absence of filler wire. The low heat input of the laser can lead to martensitic microstructure causing hardening and deterioration of impact toughness. The high heat input of the arc can lead to grain coarsening and even loss of impact toughness. This study examines the influence of heat input on the cooling rates, microstructure and mechanical properties of single-pass laser hybrid welded steels of S355J2 and EH36 with thicknesses up to 30 mm. The experiments were performed with a 20-kW fibre laser and a contactless electromagnetic weld backing in the butt-joint configuration in 1G welding position. The cooling time was measured in three different locations near the fusion lines corresponding to different heights of the seam using a special configuration with pyrometers, collimators and optical fibres. The test specimens for the Charpy impact testing and tensile testing were extracted in three different depths. The experiments indicated that a heat input of 1.6 kJ/mm–2 kJ/mm, 2 kJ/mm–2.4 kJ/mm and 3.7 kJ/mm were recommended when single-pass laser hybrid welding of 20-, 25-, and 30-mm-thick structural steels regarding the minimum requirements of the mechanical properties, respectively. KW - Laser hybrid welding KW - Heat input KW - Mechanical properties KW - Charpy impact toughness KW - Cooling rate PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-625282 DO - https://doi.org/10.1007/s40194-025-01924-8 SN - 1878-6669 SP - 1 EP - 15 PB - Springer CY - United Kingdom AN - OPUS4-62528 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Liu, X. C. A1 - Wu, Chuan Song A1 - Rethmeier, Michael A1 - Pittner, Andreas T1 - Mechanical properties of 2024-T4 aluminium alloy joints in ultrasonic vibration enhanced friction stir welding N2 - Ultrasonic vibration enhanced friction stir welding (UVeFSW) is a recent modification of conventional friction stir welding (FSW), which transmits ultrasonic vibration directly into the localized area of the workpiece near and ahead of the rotating tool. In this study, a high strength aluminium alloy (2024-T4) was welded by this process and conventional FSW, respectively. Then tensile tests, microhardness tests and fracture surface analysis were performed successively on the welding samples. The tests results reveal that ultrasonic vibration can improve the tensile strength and the elongation of welded joints. The microhardness of the stir zone also increases. KW - Ultrasonic vibration KW - Friction stir welding KW - Mechanical properties PY - 2013 UR - https://www.researchgate.net/publication/286735810_Mechanical_properties_of_2024-T4_aluminium_alloy_joints_in_ultrasonic_vibration_enhanced_friction_stir_welding VL - 22 IS - 4 SP - 8 EP - 13 AN - OPUS4-40773 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Simón Muzás, Juan A1 - Brunner-Schwer, Christian A1 - Hilgenberg, Kai A1 - Rethmeier, Michael T1 - Mechanical properties of laser welded joints of wrought and heat treated PBF LB/M Inconel 718 parts depending on build direction N2 - Laser-based Powder Bed Fusion of Metal (PBF-LB/M) is a broadly used metal additive manufacturing (AM) method for fabricating complex metallic parts, whose sizes are however limited by the build envelope of PBF-LB/M machines. Laser welding arises as a valid joining method for effectively integrating these AM parts into larger assemblies. PBF-LB/M components must usually be stress-relieved before they can be separated from the build plate. An additional heat treatment can be beneficial for obtaining homogeneous mechanical properties across the seam or for the formation of desired precipitations in nickel-based-alloys. Therefore, the tensile performance of laser welded hybrid (AM/wrought) and AM-AM tensile samples of Inconel 718 is examined after undergoing three different heat treatments and considering three relevant build directions. It can be shown that the build orientation is an influencing factor on weld properties even after two applied heat treatments. T2 - Lasers in Manufacturing LiM 2023 CY - Munich, Germany DA - 26.09.2023 KW - Inconel 718 KW - Laser welding KW - PBF/LB-M KW - Hybrid components KW - Heat treatments KW - Build direction KW - Tensile performance PY - 2023 SP - 1 EP - 10 PB - Proceedings Lasers in Manufacturing 2023 CY - München AN - OPUS4-58394 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gook, S. A1 - El-Batahgy, A. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Hybrid laser arc welding of thick plates X8Ni9 for LNG tank construction N2 - Results of experimental investigations of the relationship between laser-hybrid welding process parameters, type of the filler metal and the mechanical properties of the welds made from 9% nickel cryogenic steel X8Ni9 are discussed. The results contribute to the development and conversion in the industrial practice a new laser beam-based welding technology for the automated manufacturing of LNG tanks. The remarkable heterogeneity in the chemical composition of the weld metal as well as an insufficient impact toughness could be indicated by using austenitic filler wire. The most promising results were achieved by applying 11%Ni filler wire, which is similar to the base material. A correlation between impact toughness and wire feeding speed could be shown. The highest impact toughness was 134 J at -196°C. The laser-hybrid welds passed the tensile test. The failure stress of 720 MPa with a fracture location in the base metal was achieved for all samples tested. T2 - Lasers in Manufacturing Conference 2019 CY - Munich, Germany DA - 24.06.2019 KW - X8Ni9 KW - Hybrid Laser Arc Welding KW - Cryogenic Steel KW - Low Temperature Toughness PY - 2019 SP - 1 EP - 11 PB - WLT Wissenschaftliche Gesellschaft Lasertechnik e.V. AN - OPUS4-48972 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chaurasia, Prashant Kumar T1 - Automated In-situ Monitoring and Analysis of Process Signatures and Build Profile During Arc-based Directed Energy Deposition N2 - Automated in-situ synchronous monitoring and analysis of key process signatures during arc-based directed energy deposition (DED) process are the key challenges for layer-by-layer printing of large-scale parts. An attempt is presented here for real-time monitoring of process transients, deposit profile, and quantitative assessment of arc power, energy input and its influence on deposit dimensions. The workflow including setup, job generation and data analysis is fully automated in Python to allow large scale experiments with fast analysis results. T2 - 2nd Online Young Welding Professional International Conference CY - Online meeting DA - 06.02.2025 KW - Additive Manufacturing KW - Arc welding KW - DED-arc KW - Monitoring KW - Deposition profile PY - 2025 AN - OPUS4-62663 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas T1 - Structural welding simulation - Perspective and needs for industrial implementation N2 - The digitalization of industrial processes is the most discussed topic in society these days. New business models have been developed to benefit from the opportunities offered by a digitally connected world. However, the focus in on the smart factory consisting of autonomous acting cyber physical systems (CPS). The efficient implementation of such CPS within an industrial environment requires the digitalization of the corresponding production processes. The digital twin of the process under investigation enables to develop sophisticated monitoring and control strategies which are necessary to fulfil the requirements of individual product design. The need for a digitalization of the welding process is a logical consequence especially with regards to its industrial importance. The theoretical investigations and derived mathematical models of the welding process are well known since many decades. Anyhow, there is still a lack of industrial applicability of such models for an efficient and safe design of welded components. With respect to structural welding simulation that targets the heat effects of welding in terms of global quantities like temperature, solid phase distribution and residual stresses as well as distortions, the limited predictability of these quantities for arbitrary process parameters hinders its usability. This presentation aims to give an overview of the current state of the art in structural welding simulation to predict the evolution of welding induced temperatures, stresses and distortions. Emphasis is given to industrial applicability of such models by reduction of the calculation times for large real-world structures and improved prediction of optimal process parameters. Furthermore, the role of such models within a weld data management system is demonstrated. The accumulation and relational storage of simulation and measuring data improves the overall process knowledge. This enables virtual cause and effect analyses of new process parameters as basis for a control system design. T2 - 70th IIW Annual Assembly & International Conference CY - Shanghai, China DA - 25.06.2017 KW - Structural welding simulation KW - Digitalization KW - Residual stress and distortion KW - Reduction of calculation time KW - Control system design PY - 2017 AN - OPUS4-46635 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Marquardt, R. A1 - Biegler, M. A1 - Rethmeier, Michael T1 - Functionally graded material for improved wear resistance manufactured by directed energy deposition N2 - Protecting components against wear and corrosion is a common way to improve their lifetime. This can be achieved by coating them with a hardfacing material. Common coatings consist of materials such as tungsten carbide or cobalt-chromium alloys, also known as Stellite. Hardfacing materials can be deposited by welding methods like plasma welding or laser cladding. The discrete change of the base material to the hardfacing layer can lead to cracks and chipping. Studies showed a reduced risk of cracking when a functionally graded material is used to create a smooth transition between the base and the hardfacing. Gradings from austenitic steel to cobalt-chromium alloys are already known in the literature. However, there is no knowledge about austenitic- ferritic duplex steels as base material. Therefore, this study aims to demonstrate the feasibility of a functionally graded material from duplex steel to cobalt-chromium alloy with a new approach. By using powder-based directed energy deposition, a graded material with smooth material transition is manufactured additively. Cracking and porosity are examined through metallography. Microhardness measurements as well as the analysis of the chemical composition by energy dispersive X-ray spectroscopy and X-ray fluorescence are used to validate the build-up strategy. KW - Additive manufacturing KW - Functionally graded material KW - Functionally graded additive manufacturing KW - Directed energy deposition KW - Laser metal deposition PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-621683 DO - https://doi.org/10.1007/s40964-024-00879-4 SP - 1 EP - 6 PB - Springer Science and Business Media LLC AN - OPUS4-62168 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Üstündag, Ömer A1 - Bakir, Nasim A1 - Pittner, Andreas A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Einlagiges MSG-Hochleistungsschweißen von dickwandigen Baustählen mit kontaktloser elektromagnetischer Schmelzbadsicherung N2 - Diese Arbeit zeigt erstmals die Anwendung einer elektromagnetischen Schmelzbadsicherung beim einlagigen MSG-Schweißen von dickwandigen Stählen. Die innovativen Entwicklungen im Bereich des Lichtbogenschweißverfahrens ermöglichen eine Erhöhung der Abschmelzleistung, um die Einschweißtiefe zu steigern. Somit kann die Lagenanzahl reduziert und die Produktivität gesteigert werden. Allerdings besteht insbesondere beim einlagigen Schweißen von dickwandigen Bauteilen in PA-Position ein erhöhtes Risiko für das gravitationsbedingte Austropfen der Schmelze an der Wurzel. Zur Verhinderung werden Badsicherungen eingesetzt, die mechanisch angebracht und nach dem Schweißen entfernt werden müssen, was zeit- und kostenintensiv ist. Die im Rahmen dieser Studie eingesetzte elektromagnetische Schmelzbadsicherung wirkt dem gravitationsbedingten Austropfen der Schmelze entgegen und kompensiert den hydrostatischen Druck. Sie wirkt kontaktlos, was im Gegensatz zu herkömmlichen Badsicherungen vorteilhaft ist, so dass auf eine zeit- und kostenintensive Nachbearbeitung der Schweißnahtwurzel verzichtet werden kann. Das auf extern angelegten oszillierenden Magnetfeldern beruhende Verfahren wird dabei unterhalb des zu schweißenden Bauteils positioniert. Die Magnetfeldlinien sind quer zur Schweißrichtung ausgerichtet, sodass längs zur Schweißrichtung Wirbelströme im Werkstück und eine stets nach oben gerichtete Lorentzkraft generiert werden. Mit Hilfe der elektromagnetischen Badsicherung konnten beim einlagigen MSG-Schweißen von bis zu 10 mm dicken Blechen die Tropfenbildung vermieden werden. Die innovative Technologie ermöglicht es, dickwandige Bauteile einlagig zu schweißen und reduziert die Nachbearbeitungszeiten und -kosten deutlich. T2 - DVS Congress 2022 - Große Schweißtechnische Tagung CY - Koblenz, Germany DA - 19.09.2022 KW - Elektromagnetische Schmelzbadsicherung KW - Hochleistungsschweißen KW - MSG-Schweißen PY - 2022 SN - 978-3-96144-189-1 VL - 382 SP - 640 EP - 645 PB - DVS Media GmbH AN - OPUS4-56371 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönhals, Andreas T1 - Influence of a nanoscale confinement on the dynamics of discotic liquid crystals investigated by inelastic neutron scattering and relaxation spectroscopy N2 - Discotic liquid crystals (DLCs) are self-assembled materials where self-assembly is driven by non-covalent intermolecular interactions. The corresponding molecules consist of a flat and rigid aromatic core substituted by flexible aliphatic side chains. While the former is responsible for the π-stacking, the latter gives rise to an increased solubility, processability, and rich thermotropic behavior. The disc-shaped molecules form columns that further assemble into two-dimensional arrays with a hexagonal mesophase. The alkyl chains fill the intracolumnar space giving rise to a nanophase separated state. Two different homologous systems based on triphenylene derivatives were investigated as model systems for DCLs where the length of the aliphatic side chains is widely varied. Measurements were carried out in the bulk state and confined to the nanometre wide channels of anodic aluminum membranes (Pore diameter 20 nm, 40nm, 80 nm and 180 nm) by means of inelastic and quasielastic neutron scattering. These investigations were accompanied by calorimetry and dielectric relaxation spectroscopy. From the neutron scattering experiments the vibrational density of states (Boson Peak) from neutron time-of-flight spectroscopy, the molecular dynamics on a time scale of ca. 1 ns (elastic scans from neutron backscattering spectrometers) as well as quasielastic neutron scattering by a combination of time-of-flight spectroscopy and backscattering were considered. Structural information is retrieved by X-ray diffraction carried out on a synchrotron. The dynamics of these unique soft matter materials are discussed in detail considering their structure (length of the aliphatic side chain), the effect of self-confinement (of the aliphatic chains in the intracolumnar space) and of outer confinement (influence of the pore size). Comparison is further made to pyrene based system. T2 - 18. International Seminar on Neutron Scattering Investigations in Condensed Matter CY - Poznan, Poland DA - 12.05.2016 KW - Discotic liquid crystals KW - Nanoconfinement KW - Neutron scattering PY - 2016 AN - OPUS4-36059 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Böhning, Martin T1 - Characterization of high-performance membrane polymers for gas separation using broadband dielectric spectroscopy N2 - In recent years superglassy polymers exhibiting intrinsic microporosity established a new perspective for a number of applications, especially for gas separation membranes as These polymers Combine extremely high permeabilities with attractive selectivities. The essential factor governing the structure Formation in the solid film or layer is either a contorted rigid Backbone (polymers of intrinsic microporosity - PIMs) or extremely bulky side groups (polynorbornenes and polytricyclonenenes). For a deeper understanding of both types of such high-Performance polymers for gas separation membranes and their further development broadband dielectric spectroscopy (BDS) can provide a substantial contribution. BDS addresses molecular relaxations characterizing the dynamics of the solid polymer as a major factor determining the gas transport properties but also the physical aging behavior which is an essential issue for such polymers. BDS is applied on PIMs where fluctuations of molecular dipoles connected to the backbone can be directly monitored. Furthermore, also polynorbornenes were investigated which carry no dipole moment in their repeat unit - the high resolution of modern equipment allows for the detailed analysis also for very small dielectric losses originating from partially oxidized moieties or marginal catalyst residues. Additionally, from interfacial polarization phenomena, such as Maxwell-Wagner-Sillars (MWS) polarization due to blocking of charge carriers at internal interfacial boundaries on a mesoscopic length scale, valuable information on the intrinsic microporosity and its changes induced by physical aging can be obtained. Finally, also conductivity can be characterized in detail in such polymeric systems revealing contributions of interactions of aromatic moieties (π-π-stacking) or the drift motion of charge carriers. These features also determine the structure formation in the solid state. T2 - 257th ACS National Meeting - Symposium "Transport in Polymer Membranes" CY - Orlando, FL, USA DA - 31.03.2019 KW - polymers KW - gas separation membranes KW - polynorbornenes KW - polymers of intrinsic microporosity KW - dielectric spectroscopy KW - molecular mobility PY - 2019 AN - OPUS4-48142 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Silbernagl, Dorothee A1 - Szymoniak, Paulina A1 - Tavasolyzadeh, Zeynab A1 - Sturm, Heinz A1 - Topolniak, Ievgeniia T1 - Interpenetrating networks with tuned thermal and mechanical properties N2 - Text Multiphoton lithography (MPL) has recently attracted significant research interest as a versatile tool capable of producing 2D and 3D micro- and nanoscopic features with high spatial resolution. The integrity of MPL microstructures, or their ability to respond to external stimuli, is of critical importance. However, achieving the desired properties of fabricated microcomponents for a specific application remains a challenge. In this work, we present new MPL materials based on epoxy-acrylate interpenetrating networks (IPNs). We aim at 3D microstructures, whose properties can be easily tuned by varying the ratio of the IPN components and fabrication parameters (Figure 1). The resulting library of 3D microstructures was investigated for their thermal and mechanical properties using highly-sensitive space-resolved methods. Flash scanning calorimetry revealed the influence of both, IPN composition and fabrication parameters, on glass transition temperature and material fragility. AFM force-distance curve and intermodulation methods were used to characterize the mechanical properties with a lateral resolution of 1 micron and 4 nm, respectively. The deformation, stiffness and elastic behavior are discussed in detail in relation to the morphology. Moreover, we found that some 3D IPN microstructures exhibit fully elastic behavior. Our funding encourages the further development of IPN systems as versatile and easily tunable MPL materials. T2 - Micro Nano Engineering (MNE conference) CY - Berlin, Germany DA - 25.09.2023 KW - Interpenetrating polymer network KW - Multiphoton Lithography KW - Two photon polymerisation KW - Direct laser writing KW - Polyethylene glycol diacrylate PY - 2023 AN - OPUS4-58879 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Artinov, Antoni A1 - Karkhin, V. A1 - Khomich, P. A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Assessment of thermal cycles by combining thermo-fluid dynamics and heat conduction in keyhole mode welding processes N2 - A numerical framework for simulation of the steady-state thermal behaviour in keyhole mode welding has been developed. It is based on the equivalent heat source concept and consists of two parts: computational thermo-fluid dynamics and heat conduction. The solution of the thermo-fluid dynamics problem by the finite element method for a bounded domain results in a weld pool interface geometry being the input data for a subsequent heat conduction problem solved for a workpiece by a proposed boundary element method. The main physical phenomena, such as keyhole shape, thermo-capillary and natural convection and temperature-dependent material properties are taken into consideration. The developed technique is applied to complete-penetration keyhole laser beam welding of a 15 mm thick low-alloyed steel plate at a welding speed of 33 mm/s and a laser power of 18 kW. The fluid flow of the molten metal has a strong influence on the weld pool geometry. The thermo-capillary convection is responsible for an increase of the weld pool size near the plate surfaces and a bulge formation near the plate middle plane. The numerical and experimental molten pools, cross-sectional weld dimensions and thermal cycles of the heat affected zone are in close agreement. KW - Welding process simulation KW - Thermo-fluid dynamics KW - Heat conduction KW - High power laser beam welding KW - Finite element method KW - Boundary element method PY - 2019 DO - https://doi.org/10.1016/j.ijthermalsci.2019.105981 SN - 1290-0729 VL - 145 SP - 105981, 1 EP - 10 PB - Elsevier Ltd. CY - Amsterdam [u.a.] AN - OPUS4-48652 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Graf, B. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - 3D laser metal deposition in an additive manufacturing process chain N2 - Laser metal deposition is described with its applications for additive manufacturing. The necessary process chain is discussed, with regard to weld bead dimensions and 3D build-up strategy. Metallurgical cross sections, x-ray and tensile tests are conducted. As demonstrative components, a gas turbine burner and a turbine blade are shown. T2 - 1st International Congress on Welding, Additive Manufacturing and Associated Non- CY - Metz, France DA - 17.05.2017 KW - Laser metal deposition KW - Additive manufacturing KW - Ti-6Al-4V KW - Turbine industry KW - Process chain PY - 2017 UR - https://icwam.com/sites/default/files/Abstract%20book.pdf SP - AM 34-2 EP - 3 AN - OPUS4-43190 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Üstündag, Ömer T1 - Hybrid laser-arc welding of laser and plasma-cut 20 mm thick structural steels N2 - It is already known that the laser beam welding (LBW) or hybrid laser-arc welding (HLAW) processes are sensitive to manufacturing tolerances such as gaps and misalignment of the edges, especially at welding of thick-walled steels due to its narrow beam diameter. Therefore, the joining parts preferably have to be milled. The study deals with the influence of the edge quality, the gap and the misalignment of edges on the weld seam quality of hybrid laser-arc welded 20 mm thick structural steel plates which were prepared by laser and plasma-cutting. Single-pass welds were conducted in butt-joint configuration. An AC magnet was used as a contactless backing. It was positioned under the workpiece during the welding process to prevent sagging. The profile of the edges and the gap between the workpieces were measured before welding by a profile scanner or a digital camera, respectively. With a laser beam power of just 13.7 kW, the single-pass welds could be performed. A gap bridgeability up to 1 mm at laser-cut and 2 mm at plasma-cut samples could be reached respectively. Furthermore, a misalignment of the edges up to 2 mm could be welded in a single-pass. The new findings may eliminate the need for cost and time-consuming preparation of the edges. T2 - 74th IIW Annual Assembly and International Conference 2021 CY - Online meeting DA - 07.07.2021 KW - Hybrid laser-arc welding KW - Thick-walled steel KW - Edge quality KW - Gap bridgeability KW - Misalignment of the edges KW - Plasma-cutting KW - Laser-cutting PY - 2021 AN - OPUS4-53577 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Strobl, Dominic A1 - Unger, Jörg F. A1 - Chady, G. A1 - Klawoon, Alexander A1 - Pittner, Andreas A1 - Rethmeier, Michael A1 - Robens-Radermacher, Annika T1 - Efficient bead-on-plate weld model for parameter estimation towards effective wire arc additive manufacturing simulation N2 - Despite the advances in hardware and software techniques, standard numerical methods fail in providing real-time simulations, especially for complex processes such as additive manufacturing applications. A real-time simulation enables process control through the combination of process monitoring and automated feedback, which increases the flexibil- ity and quality of a process. Typically, before producing a whole additive manufacturing structure, a simplified experiment in form of a bead-on- plate experiment is performed to get a first insight into the process and to set parameters suitably. In this work, a reduced order model for the transient thermal problem of the bead-on-plate weld simulation is devel- oped, allowing an efficient model calibration and control of the process. The proposed approach applies the proper generalized decomposition (PGD) method, a popular model order reduction technique, to decrease the computational effort of each model evaluation required multiple times in parameter estimation, control and optimization. The welding torch is modeled by a moving heat source, which leads to difficulties separating space and time, a key ingredient in PGD simulations. A novel approach for separating space and time is applied and extended to 3D problems allowing the derivation of an efficient separated representation of the tem- perature. The results are verified against a standard finite element model showing excellent agreement. The reduced order model is also leveraged in a Bayesian model parameter estimation setup, speeding up calibrations and ultimately leading to an optimized real-time simulation approach for welding experiment using synthetic as well as real measurement data. KW - Ermüdung PY - 2023 DO - https://doi.org/10.5281/zenodo.7456813 PB - Zenodo CY - Geneva AN - OPUS4-59651 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hartwig, Philipp A1 - Bakir, Nasim A1 - Gumenyuk, Andrey A1 - Scheunemann, Lisa A1 - Schröder, Jörg A1 - Rethmeier, Michael T1 - A Physically Motivated Heat Source Model for Laser Beam Welding N2 - In this contribution, we present a physically motivated heat source model for the numerical modeling of laser beam welding processes. Since the calibration of existing heat source models, such as the conic or Goldak model, is difficult, the representation of the heat source using so-called Lamé curves has been established, relying on prior Computational Fluid Dynamics (CFD) simulations. Lamé curves, which describe the melting isotherm, are used in a subsequent finite-element (FE) simulation to define a moving Dirichlet boundary condition, which prescribes a constant temperature in the melt pool. As an alternative to this approach, we developed a physically motivated heat source model, which prescribes the heat input as a body load directly. The new model also relies on prior CFD simulations to identify the melting isotherm. We demonstrate numerical results of the new heat source model on boundary-value problems from the field of laser beam welding and compare it with the prior CFD simulation and the results of the Lamé curve model and experimental data. KW - Welding simulation KW - Heat source models KW - Laser beam welding KW - Thermal analysis PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-600899 DO - https://doi.org/10.3390/met14040430 VL - 14 IS - 4 SP - 1 EP - 26 PB - MDPI CY - Basel AN - OPUS4-60089 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schneider, André A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Impiego di un dispositivo per il vuoto locale di tipo mobile nell'applicazione del processo laser. T1 - Deployment of mobile vacuum device in the application of laser beam welding N2 - Lo sviluppo del pennacchio di vapore durante la saldatura laser di metalli con direzioni di propagazione lungo l'asse del fascio laser comporta una riduzione della potenza del laser assorbita nel keyhole. Questi effetti negativi possono essere notevolmente attenuati mediante l'applicazione di una ridotta pressione ambientale, diminuendo così l'interazione tra il fascio laser ed i prodotti dell'evaporazione, condizione che favorisce la stabilità del processo di saldatura e si traduce in una maggiore profondità di penetrazione. Una tecnica convenzionale utilizza il principio della camera a vuoto, simile a quello utilizzato per la saldatura a fascio elettronico. L'applicazione di questa tecnica è limitata dalle dimensioni della camera e riduce quindi i vantaggi di questo approccio, particolarmente per componenti di grandi dimensioni. Abbiamo dimostrato la possibilità di applicazione del vuoto in forma localizzata con apparecchiature mobili, che consentono di generare una pressione ridotta solo in una piccola zona attorno al keyhole. Utilizzando un dispositivo di chiusura appositamente progettato per la pressione, di tipo mobile, che può essere spostato lungo l'asse del giunto è possibile ottenere una pressione assoluta di circa 200 mbar. Questo è sufficiente per aumentare la profondità di penetrazione di circa il 50%. I campioni di acciaio grado S355 sono stati saldati con una potenza laser incrementale da 5 kW a 12 kW a pressione atmosferica e confrontati con quelli saldati a pressione ambiente di 200 mbar. La valutazione della sezione longitudinale ha rivelato un aumento della profondità di penetrazione dei giunti di circa il 35%. Inoltre, sono stati eseguiti test di saldatura in configurazione di giunti testa a testa con lamiere di 15 mm di spessore con diverse potenze associate al fascio laser eseguiti a pressione atmosferica ed a pressione ambiente ridotta di circa 200 mbar. L'aumento nella profondità di penetrazione fino al 40% è relativo alla pressione ridotta. In particolare, basse velocità di saldatura con pressione ridotta si sono rivelate particolarmente vantaggiose in termini di aumento della penetrazione. N2 - The development of the vapour plume during the laser beam welding of metals with propagation directions along the laser beam axis leads to a reduction of the absorbed laser power in the keyhole. These unfavourable effects can be significantly mitigated by the application of a reduced ambient pressure thus decreasing the interaction between the laser beam and evaporation products, which leads to more stable welding process and results in increased penetration depth. A conventional technique use a vacuum chamber principle, similar to that, used for electron beam welding. Application of this technique is restricted by the chamber size and reduces thus the advantages of this approach especially for large components. We demonstrate a possibility of mobile local vacuum application, which allows to generate a reduced pressure only in small region around the keyhole. By using of specially designed mobile pressure lock which can be moved along the welding direction absolute pressure of around 200 mbar could be obtained. This is sufficient to increase the welding depth by around 50%. Samples from S355 were welded with an incremental laser power from 5 kW to 12 kW at atmospheric pressure and compared to those welded at ambient pressure of 200 mbar. The evaluation of the longitudinal section revealed an increase of the welding depth by about 35%. Furthermore, the welding trials in butt joint configuration on 15 mm thick plates at various laser beam power performed for atmospheric and reduced ambient pressure of around 200 mbar. The increase in welding depth up to 40% was established for reduced pressure. Particularly, low welding speeds under reduced pressure were especially advantageous in terms of increasing the welding depth. KW - laser welding KW - Laserstrahlschweißen KW - vacuum KW - local effects KW - Vakuum KW - Lokale Effekte PY - 2016 SN - 0035-6794 VL - 04 IS - 04 SP - 1 EP - 8 AN - OPUS4-35619 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Graf, B. A1 - Schuch, M. A1 - Petrat, T. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Combined laser additive manufacturing with powderbed and powder nozzle for turbine parts N2 - Metal additive manufacturing is often based on laser beam processes like Laser Metal Fusion (LMF) or Laser Metal Deposition (LMD). The LMF process is in particular suitable for very complex geometries. However build rate, part volume and material flexibility are limited in LMF. In contrast, LMD achieves higher deposition rates, less restricted part sizes and the possibility to change the material composition during the build-up process. On the other hand, due to the lower spatial precision of the material deposition process, the complexity of geometries is limited. Therefore, combined manufacturing with both LMF and LMD has the potential to utilize the respective advantages of both technologies. In this paper, combined additive manufacturing with LMF and LMD is described for Ti-6Al-4V and Inconel 718. First, lattice structures with different wall thickness and void sizes are built with LMF. The influence of LMD material deposition on these LMF-structures is examined regarding metallurgical impact and distortion. Cross-sections, x-ray computer tomography and 3D-scanning results are shown. For the titanium alloy specimen, oxygen and Nitrogen content in the deposited material are analysed to evaluate the LMD shielding gas atmosphere. The results are used to develop guidelines for a LMD build-up strategy on LMF substrates. With these findings, a gas turbine burner is manufactured as reality test for the combined approach. T2 - 6th International Conference on Additive Technologies iCAT 2016 CY - Nürnberg, Germany DA - 29.11.2016 KW - Ti-6Al-4V KW - Inconel 718 KW - Combined laser manufacturing PY - 2016 SN - 978-691-285-537-6 SP - 317 EP - 323 AN - OPUS4-38702 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rethmeier, Michael T1 - Single-pass Hybrid Laser Arc Welding of Thick Materials Using Electromagnetic Weld Pool Support N2 - Hybrid laser-arc welding process allows single-pass welding of thick materials, provides good quality formation of joints with minimal thermal deformations and a high productivity in comparison with arc-based welding processes. Nevertheless, thick-walled steels with a thickness of 20 mm or more are still multi-pass welded using arc welding processes, due to increased process instability by increasing laser power. One limitation factor is the inadmissible formation of gravity drop-outs at the root. To prevent this, an innovative concept of electromagnetic weld pool support is used in this study. With help of such system a stable welding process can be established for 25 mm thick steel plates and beyond. Sound welds could be obtained which are tolerant to gaps and misalignment of the welded parts. The adaptation of this system to laser and hybrid laser-arc welding process can dramatically increase the potential field of application of these technologies for real industrial implementation. T2 - Lasers in Manufacturing Conference 2019 CY - Munich, Germany DA - 24.06.2019 KW - Full Penetration KW - Hybrid Laser Arc Welding KW - Electromagnetic Weld Pool Support KW - Thick Materials PY - 2019 AN - OPUS4-48975 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Leng, Jing T1 - Crystallization behavior of nanocomposites based on Polylactide – Rigid Amorphous Phase due to the Nanofiller N2 - Two kinds of synthesized NiAl (NiAl-LDH) and MgAl (MgAl-LDH) layered double hydroxides were melt blended with commercial polylactide to prepare different polymer based nanocomposites. The MgAl-LDH based nanocomposites and NiAl-LDH based nanocomposites have a diferent but mixed intercalated / exfoliated structure. Based on the different structures, the crystallization behaviors of polymer based nanocomposites were investigated by differential scanning calorimetry (DSC) and temperature modulated differential scanning calorimetry (TMDSC) specificly where the heating and cooling rates were varied in a extrmely wied range. In a first step, the cooling rate where crystallization can be completely surpressed is estimated. In a second step, based on a specified temperature program the crystalline fraction (CF), the rigid amorphous fraction (RAF) and the mobile amorphous fraction (MAF) were calculated from the the enthalpy and specific heat capacity in dependence on the concentration of the nanofiller. The rigid amorphous fraction was considered as resulting from the the crystallites and the nanofiller. For the first time both fractions were calculated quantitatively without any additional assumption. T2 - 80. Jahrestagung der DPG und DPG-Frühjahrstagung CY - Regensburg, Germany DA - 06.03.2016 KW - Polylactide KW - Layered Doubled Hydroxide KW - Rigid Amorphous Physe PY - 2016 AN - OPUS4-35561 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Epishin, A. A1 - Fedelich, Bernard A1 - Finn, Monika A1 - Künecke, Georgia A1 - Rehmer, Birgit A1 - Nolze, Gert A1 - Leistner, C. A1 - Petrushin, N. A1 - Svetlov, I. T1 - Investigation of Elastic Properties of the Single-Crystal Nickel-Base Superalloy CMSX-4 in the Temperature Interval between Room Temperature and 1300 °C N2 - The elastic properties of the single-crystal nickel-base superalloy CMSX-4 used as a blade material in gas turbines were investigated by the sonic resonance method in the temperature interval between room temperature and 1300 °C. Elastic constants at such high temperatures are needed to model the mechanical behavior of blade material during manufacturing (hot isostatic pressing) as well as during technical accidents which may happen in service (overheating). High reliability of the results was achieved using specimens of different crystallographic orientations, exciting various vibration modes as well as precise measurement of the material density and thermal Expansion required for modeling the resonance frequencies by finite element method. Combining the results measured in this work and literature data the elastic constants of the gamma and gamma' phases were predicted. This prediction was supported by measurement of the temperature dependence of the gamma'fraction. All data obtained in this work are given in numerical or analytical forms and can be easily used for different scientific and engineering calculations. KW - Nickel-base superalloys KW - Single-crystals KW - Characterization KW - Elastic constants PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-520972 DO - https://doi.org/10.3390/cryst11020152 VL - 11 IS - 2 SP - 152 PB - MDPI AN - OPUS4-52097 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Straße, Anne A1 - Rethmeier, Michael A1 - Gumenyuk, Andrey T1 - Influence of edge‑deposited layers on mechanical and corrosion properties of laser beam welds of 15 mm thick AISI 2205 duplex stainless steel N2 - AISI 2205 duplex stainless steel is used in a variety of industries, including the chemical and petrochemical industries. This is due to its high tensile strength combined with good ductility and corrosion resistance. However, in laser beam welding, these properties are negatively afected by the high cooling rates typical of the welding process. The resulting higher ferrrite content in the weld metal than in the base material leads to a reduction in the ductility and corrosion resistance of the welded joint. To overcome this problem, in this study, thick plates were coated by direct energy deposition (DED) prior to laser beam welding, whereas a duplex powder mixture containing a higher nickel concentration was used as a coating material. To improve the weld quality for the proposed two-step process, a method of additional material deposition instead of conventional tack weld was investigated. The resulting welded joints showed a well-balanced austenite to ferrite ratio and their properties and microstructure were verifed by metallographic analysis, electron backscatter difraction and Charpy impact testing. Using the standard ASTM G48 test method, it was found that the corrosion resistance of the welds was improved by a factor of four in average compared to the conventionally welded joints. The resulting properties, such as good ductility and corrosion resistance, of the welds with pre-coated edges showed good agreement with those of the base metal and confrmed the proposed two-step process as a promising alternative to the conventional approaches for welding thick duplex stainless steel plates. KW - Laser metal deposition KW - Laser beam welding KW - Duplex steels PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-581731 UR - https://rdcu.be/dlb6E DO - https://doi.org/10.1007/s40194-023-01567-7 SN - 0043-2288 SP - 1 EP - 12 PB - Springer AN - OPUS4-58173 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meng, Xiangmeng A1 - Bachmann, Marcel A1 - Kising, Pascal A1 - Yang, Fan A1 - Rethmeier, Michael T1 - Prediction of weld pool and keyhole geometries in high-power laser beam welding through a physics-informed generative artificial intelligence approach N2 - The weld pool and keyhole geometries are critical characteristics in evaluating the stability of the high-power laser beam welding (LBW) process and determining the resultant weld quality. However, obtaining these data through experimental or numerical methods remains challenging due to the difficulties in experimental measurements and the high computational demands of numerical modelling. This paper presents a physics-informed generative approach for predicting weld pool and keyhole geometries in the LBW process. With the help of a well experimentally validated numerical model considering the underlying physics in the LBW, the geometries of the weld pool and keyhole under various welding conditions are calculated, serving as the dataset of the generative model. A Conditional Variational Autoencoder (CVAE) model is employed to generate realistic 2D weld pool and keyhole geometries from the welding parameters. We utilize a β-VAE model with the Evidence Lower Bound (ELBO) loss function and include Kullback-Leibler divergence annealing to better optimize model performance and stability during training. The generated results show a good agreement with the ground truth from the numerical simulation. The proposed approach exhibits the potential of physics-informed generative models for a rapid and accurate prediction of the weld pool geometries across a diverse range of process parameters, offering a computationally efficient alternative to full numerical simulations for process optimization and control in laser beam welding processes. T2 - International Congress of Applications of Lasers & Electro-Optics 2025 CY - Orlando, USA DA - 12.10.2025 KW - Laser beam welding KW - Generative artificial intelligence KW - Machine learning KW - numerical simulation PY - 2025 SP - 1 EP - 10 AN - OPUS4-65075 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bakir, Nasim A1 - Üstündag, Ömer A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Influence of the weld pool geometry on solidification cracking in partial penetration high power laser beam welding N2 - Solidification cracking is still a serious problem in laser beam welding, especially in the welding of thick-walled plates. The influence of weld pool geometry on solidification cracking in partial penetration welding of thick plates is investigated within scope of this study. Therefore, a specific experimental setup of steel and quartz glass in butt configuration and on the side with high-speed camera were used to record the weld pool shape. In addition, the influence of laser inclination angle on the weld pool geometry and on solidification crack formation was investigated. The results show a bulge in the weld pool root, which is separated from an upper region by a necking region. This leads to a case where there are three different longitudinal region lengths with different solidification zones. This temporal sequence of solidification strongly promotes the formation of solidification cracks in the weld root. T2 - 12th CIRP Conference on photonic technologies (LANE 2022) CY - Fürth, Germany DA - 04.09.2022 KW - Laser beam welding KW - Partial penetration KW - Weld pool shape PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-563940 DO - https://doi.org/10.1016/j.procir.2022.08.174 VL - 111 SP - 397 EP - 400 PB - Elsevier B.V. AN - OPUS4-56394 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gumenyuk, Andrey T1 - Improvement of the mechanical properties and corrosion resistance of laser welds on thick duplex plates by laser cladded buttering N2 - Because of its excellent corrosion resistance, high tensile strength and high ductility, duplex stainless steel 2205 offers many areas of application. Though laser beam welding accompanied by high cooling rates, duplex steels tend to perform higher ferrite contents in weld metal as the base metal, which leads to a reduction of ductility and corrosion resistance of the weld joint. To overcome this problem, a solution, based on buttering the plate edges by laser metal deposition (LMD) with material containing higher Ni concentrations prior to laser welding was suggested. In this context different process parameters for LMD and different mixtures of duplex and nickel powder, were investigated. In a second step the possibility of welding those edges defect free while achieving balanced austenite-ferrite ratio was verified with metallographic analysis, Electron Backscatter Diffraction (EBSD) and impact testing according to Charpy. The improved corrosion resistance was observed with ASTM G48 standard test method. T2 - X International Conference «Beam Technologies in Welding and Materials Processing» CY - Odessa, Ukraine DA - 7.09.2021 KW - Laser beam welding KW - Laser metal deposition KW - Duplex steels PY - 2021 AN - OPUS4-53568 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maierhofer, Christiane A1 - Krankenhagen, Rainer A1 - Röllig, Mathias A1 - Rehmer, Birgit A1 - Gower, M. A1 - Baker, G. A1 - Lodeiro, M. A1 - Aktas, A. A1 - Knaszovicka, L. A1 - Blahut, A. A1 - Monte, C. A1 - Adibekyan, A. A1 - Gutschwager, B. T1 - Characterisation of artificial defects in CFRP and GFRP sheets designed for energy applications using active thermography N2 - The increased use of fibre-reinforced plastic (FRP) composites for improved efficiency and reliability in energy related applications e.g. wind and marine turbine blades, nacelles, oil and gas flexible risers, also increases the demand for innovative non-destructive testing technologies. Thus, in order to achieve increased acceptance of suited and optimized non-destructive testing (NDT) methods in industry, the European Metrology Research Programme (EMRP) project ENG57 Validated Inspection Techniques for Composites in Energy Applications (VITCEA) deals with the development and validation of innovative NDT technologies. In this contribution, results concerning thermographic investigations at test specimens during tensile loading and active thermography testing after tensile loading are presented. Additionally, the determination of the optical properties (relative transmittance and directional spectral emissivity) of CFRP and GFRP test specimens is described. T2 - Conference QIRT 2016 CY - Gdansk, Poland DA - 04.07.2016 KW - Active thermography KW - CFRP KW - GFRP KW - Validation of methods PY - 2016 UR - http://qirt.gel.ulaval.ca/archives/qirt2016/papers/076.pdf DO - https://doi.org/10.21611/qirt.2016.076 SN - 2371-4085 SP - Paper 076, 527 EP - 536 CY - Quebec, Canada AN - OPUS4-37512 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dávila, Josué T1 - Influence of initial powder oxidation on mechanical properties of components fabricated via PBF-LB/M N2 - The reuse of feedstock in laser powder bed fusion of metals (PBF-LB/M) enhances sustainability and reduces production costs but is limited by progressive degradation of the material [1]. One contributor to powder degradation is oxidation, even in protective atmospheres [2]. This study investigates how the initial oxidation state of Haynes 282, a nickel-based alloy for high-temperature applications, influences its performance at both ambient and elevated temperatures (850 °C). For this purpose, four feedstock batches with oxygen contents ranging from approximately 140 ppm to 1400 ppm were produced by controlled oxidation of virgin powder in a laboratory furnace. Microscopy analysis revealed that higher oxidation levels promoted irregular melt pool morphology and increased surface roughness, accompanied by a reduction in grain size. Electron probe microanalysis revealed that the oxide layers observed on the surface of the manufactured specimens in the as-build condition consisted primarily of aluminium and titanium oxides. Oxygen analysis via inert gas fusion on heat-treated specimens measured approximately 90 ppm in material from virgin feedstock and approximately 600 ppm in material from the most oxidized batch. Notwithstanding these discrepancies, the part porosity and the room-temperature tensile properties, including ultimate strength and elongation at break, remained largely unaltered. Conversely, creep testing at elevated temperatures under application-relevant conditions showed a pronounced decline in creep resistance and a corresponding increase in creep strain with rising oxygen content. However, both the tensile strength and the deformation mechanisms observed in high-temperature tensile tests remained comparable across all batches. These findings indicate that while the use of oxidized powder is viable for less demanding service conditions, strict powder quality control is imperative when manufacturing components for high-temperature applications. T2 - 5th Symposium on Materials and Additive Manufacturing CY - Kassel, Germany DA - 24.03.2026 KW - Additive manufacturing KW - Powder bed fusion KW - Powder oxidation KW - Powder reuse KW - High-temperature properties KW - Creep resistance PY - 2026 AN - OPUS4-65904 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Müller, Vinzenz A1 - Fasselt, Janek Maria A1 - Klötzer-Freese, Christian A1 - Kruse, Tobias A1 - Kleba-Ehrhardt, Rafael A1 - Biegler, Max A1 - Rethmeier, Michael T1 - Recycling nickel aluminium bronze grinding chips to feedstock for directed energy deposition via impact whirl milling: Investigation on processability, microstructure and mechanical properties N2 - During the production of ship propellers, considerable quantities of grinding chips from nickel aluminium bronze areproduced. This paper examines the mechanical comminution of such chips via impact whirl milling and the utilization of twochip-powder batches as feedstock for a laser-based directed energy deposition process. The materials are characterized viadigital image analysis, standardized flowability tests, scanning electron microscopy and energy dispersive X-ray spectroscopyand are compared to conventional, gas atomized powder. The specimens deposited via directed energy deposition areanalyzed for density, hardness and microstructure and tensile properties for vertical and horizontal build up directions arecompared. At elevated mill rotation speeds, the comminution with impact whirl milling produced rounded particles, favorableflow properties and particle size distribution, making them suitable to deposit additive specimens. The microstructureexhibited characteristic martensitic phases due to the high cooling rates of the additive manufacturing process. The presenceof ceramic inclusions was observed in both the powder and on the tensile fracture surfaces, partly impairing the mechanicalproperties. However, specimens in the vertical build-up direction (Z) showed competitive tensile results, with 775 MPa intensile strength, 455 MPa in yield strength and 12.6 % elongation at break. The findings of this study indicate that recyclingof machining chips to additive manufacturing feedstock can be a viable option for reducing material costs and environmentalimpact. KW - Nickel aluminium bronze KW - Grinding chips KW - Recycling KW - Directed energy deposition KW - Material characterization PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-651214 DO - https://doi.org/10.1016/j.addma.2025.104804 SN - 2214-8604 VL - 105 SP - 1 EP - 9 PB - Elsevier B.V. AN - OPUS4-65121 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Üstündag, Ömer A1 - Bakir, Nasim A1 - Brunner-Schwer, C. A1 - Knöfel, F. A1 - Gook, S. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Laserstrahlhybridschweissen von Türmen für Windkraftanlagen Ökonomische und ökologische Vorteile N2 - Das Laserstrahlhybridschweißen ist beim Schweißen von Türmen für Windkraftanlagen eine Alternative zum Unterpulverschweißen von Dickblechen in Mehrlagentechnik und bietet hier ökonomische und ökologische Vorteile. Der industrielle Einsatz des Verfahrens ist jedoch durch prozessspezifische Herausforderungen eingeschränkt. Die im Beitrag beschriebene kontaktlose elektromagnetische Badstütze dient zur Erweiterung des Verfahrenspotenzials im Dickblechbereich >15 mm. KW - Elektromagnetische Badstütze KW - Laserhybridschweißen KW - Windkraftanlagen KW - Ökonomische und ökologische Vorteile PY - 2022 VL - 7 SP - 340 EP - 347 PB - DVS Media GmbH AN - OPUS4-56372 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Häberle, Nicolas A1 - Pittner, Andreas A1 - Rethmeier, Michael T1 - Abschlusspräsentation SimCoLas Verbundprojekt -- Arbeitspakete BAM N2 - Die Präsentation gibt einen Überblick bezüglich der von der BAM im Rahmen des SimCoLas Verbundprojekts durchgeführten Arbeiten zum Thema "Photonische Prozessketten". Die numerisch abgebildete Prozesskette Tiefziehen/Laserstrahlschweißen wird darsgestellt und diskutiert. Fokus der Diskussion ist die entwickelte Methodik zur konsistenten Abbildung numerischer Prozessketten mit der Applikation Heissrisskritikalität beim Laserstrahlschweißen. T2 - Verbundprojekt SimCoLas Abschlusstreffen CY - Robert Bosch GmbH Corporate Research Centre, Renningen bei Stuttgart, Germany DA - 13.06.2019 KW - Laserstrahlschweißen KW - Heissrisse KW - Prozesskette PY - 2019 AN - OPUS4-50033 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Häberle, Nicolas T1 - SimCoLas Projekttreffen - Teilvorhaben BAM –Stand und Ausblick Q3 2018 N2 - Der Vortrag dokumentiert den im Berichtzeitraum erbrachten Fortschritt zum BMBF Projekt Simulation Controlled Laser Welding (SimCoLas) (Q3 2018) T2 - Arbeitstreffen des Konzertiums zum BMBF Projekt SimCoLas CY - BTU Cottbus, Cottbus, Germany DA - 10.10.2018 KW - Heissrisse KW - Laserstrahlschweißen KW - Karosseriebau PY - 2018 AN - OPUS4-46537 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Petrat, T. A1 - Graf, B. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael ED - Schmidt, M. ED - Vollertsen, F. ED - Arnold, C. B. T1 - Laser metal deposition as repair technology for a gas turbine burner made of Inconel 718 N2 - Maintenance, repair and overhaul of components are of increasing interest for parts of high complexity and expensive manufacturing costs. In this paper a production process for laser metal deposition is presented, and used to repair a gas turbine burner of Inconel 718. Different parameters for defined track geometries were determined to attain a near net shape deposition with consistent build-up rate for changing wall thicknesses over the manufacturing process. Spot diameter, powder feed rate, welding velocity and laser power were changed as main parameters for a different track size. An optimal overlap rate for a constant layer height was used to calculate the best track size for a fitting layer width similar to the part dimension. Deviations in width and height over the whole build-up process were detected and customized build-up strategies for the 3D sequences were designed. The results show the possibility of a near net shape repair by using different track geometries with laser metal deposition. T2 - LANE - 9 International Conference on Photonic Technologies CY - Fürth, Germany DA - 19.09.2016 KW - Laser metal deposition KW - Inconel 718 KW - Additive manufacturing KW - Maintenance KW - Repair and overhaul PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-376723 UR - http://ac.els-cdn.com/S1875389216301857/1-s2.0-S1875389216301857-main.pdf?_tid=ed1d75de-84a2-11e6-af94-00000aab0f6c&acdnat=1474974777_4917d753cb3d316c4b000ba0760778b5 DO - https://doi.org/10.1016/j.phpro.2016.08.078 SN - 1875-3892 VL - 83 SP - 761 EP - 768 PB - Elservier AN - OPUS4-37672 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Neubert, Sebastian A1 - Pittner, Andreas A1 - Rethmeier, Michael T1 - Experimental determination of TRIP parameter K for mild- and high strength low alloy steels and a super martensitic filler material N2 - A combined experimental numerical approach is applied to determine the transformation induced plasticity (TRIP)-parameter K for different strength low-alloy steels of grade S355J2+N and S960QL as well as the super martensitic filler CN13-4-IG containing 13 wt% chromium and 4 wt% nickel. The thermo-physical analyses were conducted using a Gleeble® 3500 facility. The thermal histories of the specimens to be tested were extracted from corresponding simulations of a real gas metal arc weldment. In contrast to common TRIP-experiments which are based on complex specimens a simple flat specimen was utilized together with an engineering evaluation method. The evaluation method was validated with literature values for the TRIP-parameter. It could be shown that the proposed approach enables a correct description of the TRIP behavior. KW - Transformation induced plasticity (TRIP) KW - Phase transformation KW - High-strength low-alloy steel KW - Super martensitic filler material KW - Thermo physical simulation KW - Gleeble experiments PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-367297 DO - https://doi.org/10.1186/s40064-016-2474-0 VL - 5 IS - 575 SP - Paper 754, 1 EP - 16 PB - SpringerPlus AN - OPUS4-36729 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Artinov, Antoni A1 - Bakir, Nasim A1 - Bachmann, Marcel A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Weld pool shape observation in high power laser beam welding N2 - The geometry of the melt pool in laser beam welding plays a major role to understand the dynamics of the melt and its solidification behavior. In this study, a butt configuration of 15 mm thick structural steel and transparent quartz glass was used to observe the weld pool geometry by means of high-speed camera and an infrared camera recording. The observations show that the dimensions of the weld pool vary depending on the depth. The areas close to the weld pool surface take a teardrop-shape. A bulge-region and its temporal evolution were observed approximately in the middle of the depth of the weld pool. Additionally, a 3D transient thermal-fluid numerical simulation was performed to obtain the weld pool shape and to understand the formation mechanism of the observed bulging effect. The model takes into account the local temperature field, the effects of phase transition, thermo-capillary convection, natural convection and temperature-dependent material properties up to evaporation temperature. The numerical results showed good accordance and were furthermore used to improve the understanding of the experimentally observed bulging effect. T2 - LANE Conference 2018 CY - Fürth, Germany DA - 03.09.2018 KW - High power laser beam welding KW - Weld pool shape KW - Bulging KW - Numerical process simulation PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-458759 DO - https://doi.org/10.1016/j.procir.2018.08.043 SN - 2212-8271 VL - 74 SP - 683 EP - 686 PB - Elsevier Ltd. CY - Amsterdam [u.a.] AN - OPUS4-45875 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sproesser, G. A1 - Pittner, Andreas A1 - Rethmeier, Michael T1 - Increasing performance and energy efficiency of Gas Metal Arc Welding by a high power tandem process N2 - Standard Gas Metal Arc Welding (Standard GMAW) and a high power Tandem GMAW (TGMAW) process are evaluated with respect to energy efficiency. Current, voltage and overall equipment power are measured and energy consumption is determined. The new key performance indicator Electrical Deposition Efficiency is introduced to reflect the energy efficiency of GMAW processes. Additionally, wallplug efficiency of the equipment is determined in order to identify the overall energy consumption. Results show that energy efficiency as well as economic process performance can be significantly increased by application of the TGMAW process. Furthermore findings indicate that wall-plug efficiency of the equipment is independent of power level and material transfer mode. A metal plate of 30 mm thick structural steel is joined by Standard GMAW and TGMAW to demonstrate the total energy savings for a real weld. Electricity consumption is reduced by more than 20 % using the high power TGMAW process. T2 - 13th Global Conference on Sustainable Manufacturing - Decoupling Growth from Resource Use CY - Bình Dương New City, Vietnam DA - 16.09.2015 KW - Thick metal plate welding KW - Energy efficiency KW - Tandem Gas Metal Arc Welding KW - High power welding PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-353762 DO - https://doi.org/10.1016/j.procir.2016.01.148 SN - 2212-8271 VL - 40 SP - 643 EP - 648 PB - Elsevier B.V. AN - OPUS4-35376 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Üstündag, Ö. A1 - Fritzsche, André A1 - Avilov, V. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Study of gap and misalignment tolerances at hybrid laser arc welding of thick-walled steel with electromagnetic weld pool support system N2 - The hybrid laser arc welding (HLAW) process provides many advantages such as improved gap bridgeability, deep penetration and misalignment of edges, that is why the process is used increasingly in industrial applications e.g. shipbuilding, power plant industry and line-pipe manufacturing. The obvious encountered problem for single pass welding in flat position is the gravity drop-out at low welding velocities. With the usage of an electromagnetic weld pool support system, which is based on generating Lorentz forces within the weld pool, wide seams followed by reduced welding velocities could be achieved in this study leading to the realization of a gap bridgeability up to 1 mm, misalignment of edges up to 2 mm and a single pass weld up to 28 mm thickness with a 20-kW fibre laser. These developments expand the boundaries of the HLAW process for different industrial applications. As a result, less accurate preparation of the edges would be sufficient, which saves time for manufacturing. KW - Hybrid laser-arc welding KW - Electromagnetic weld pool support system KW - Thick-walled steel KW - Gap bridgeability KW - Single pass welding KW - Misalignment of edges PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-468263 DO - https://doi.org/10.1016/j.procir.2018.08.016 SN - 2212-8271 VL - 74 SP - 757 EP - 760 PB - Elsevier AN - OPUS4-46826 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bakir, Nasim A1 - Pavlov, V. A1 - Zavjalov, S. A1 - Volvenko, S. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Novel metrology to determine the critical strain conditions required for solidification cracking during laser welding of thin sheets N2 - This paper represents the results for proposed optical flow method based on the Lucas-Kanade (LK) algorithm applied to two different problems. The following observations can be made: - The estimated strain and displacement for conducted tensile test are generally very close to those measured with conventional DIC-technique. - The LK technique allows measurement of strain or displacement without special selection of a region of interest. Using a novel optical measurement technique together with the optical flow algorithm, a twodimensional deformation analysis during welding was conducted. This technique is the first to provide a measurement of the full strain field locally in the immediate vicinity of the solidification front. Additionally, the described procedure of the optical measurement allows the real material-dependent values of critical strain characterizing the transition to hot cracking during laser welding processes to be determined. T2 - Beam Technologies and Laser Application CY - Sankt Petersburg, Russia KW - Hot cracking test KW - Local critical strain KW - Solidification cracking KW - Laser beam welding KW - Novel metrology PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-467226 DO - https://doi.org/10.1088/1742-6596/1109/1/012047 SN - 1742-6596 VL - 1109 IS - 012047 SP - 1 EP - 9 PB - IOP Publ. CY - Bristol AN - OPUS4-46722 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Üstündag, Ö. A1 - Avilov, V. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Full penetration hybrid laser arc welding of up to 28 mm thick S355 plates using electromagnetic weld pool support N2 - The laser hybrid welding process offers many advantages regarding deep penetration, increased welding velocity and with the help of the supplied filler wire an improved bridgeability to gap and misalignment tolerances. High power laser systems with a power of approx. 30 kW are already available on the market. Nevertheless, multi-layer technology with an arc process is still used for welding of plates from a thickness from 20 mm. A potential cause is the process instability with increasing laser power. It is inevitable that gravity drop-out due to the high hydrostatic pressure at increasing wall thickness especially at welding in flat position and with a low welding speed. The surface tension decreases with increasing root width resulting from low welding velocities. To prevent such inadmissible defects of the seam a use of weld pool support is required. Usual weld pool support systems such as ceramic or powder supports require a mechanical detachment which is time-consuming. The electromagnetic weld pool support system described in this work shows an alternative weld pool support which works contactless. It is based on generating Lorentz forces in the weld pool due to oscillating magnetic field and induced eddy currents. This innovative technology offers single pass welds up to 28 mm in flat position and reduced welding velocity with a laser power of just 19 kW. It also leads to improved mechanical-technological properties of the seams because of the slow cooling rate. With usage of an electromagnetic weld pool support the limitation of the hybrid laser arc welding process in the thick sheet metal will be extend. KW - Electromagnetic weld pool support KW - Hybrid laser arc welding KW - Thick-walled steel KW - Single pass welding PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-468276 DO - https://doi.org/10.1088/1742-6596/1109/1/012015 SN - 1742-6596 VL - 1109 SP - 1 EP - 7 PB - IOP Publ. AN - OPUS4-46827 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon A1 - Maierhofer, Christiane A1 - Straße, Anne A1 - Gumenyuk, Andrey T1 - Comparison of MWIR thermography and high-speed NIR thermography in a laser metal deposition (LMD) process N2 - Additive manufacturing (AM) offers a range of novel applications. However, the manufacturing process is complex and the production of defect-free parts with high reliability and durability is still a challenge. Thermography is a valuable tool for process surveillance, especially in metal AM processes. The high process temperatures allow one to use cameras usually operating in the visible spectral range. Here, we compare the results of measurements during the manufacturing process of a commercial laser metal deposition setup using a mid-wavelength-IR camera with those from a visual spectrum high-speed camera with band pass filter in the near-IR range. T2 - Conference QIRT 2018 CY - Berlin, Germany DA - 25.06.2018 KW - Additive manufacturing KW - Laser metal deposition KW - ProMoAM KW - Thermography PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-454993 UR - http://www.qirt.org/archives/qirt2018/papers/p35.pdf DO - https://doi.org/10.21611/qirt.2018.p35 SP - 1 EP - 5 PB - QIRT Council CY - Quebec, Canada AN - OPUS4-45499 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fritzsche, André A1 - Avilov, Vjaceslav A1 - Gumenyuk, Andrey A1 - Hilgenberg, Kai A1 - Rethmeier, Michael T1 - High power laser beam welding of thick-walled ferromagnetic steels with electromagnetic weld pool support N2 - The paper describes an experimental investigation of high power laser beam welding with an electromagnetic weld pool support for up to 20 mm thick plates made of duplex steel (AISI 2205) and mild steel (S235JR). The results of the welding tests show a successful application of this technology at ferromagnetic metals. Irregular sagging was suppressed successfully. An ac-power of less than 2 kW at oscillation frequencies between 800 Hz and 1.7 kHz is necessary for a full compasation of the hydrostatic pressure. Thus, it was demonstrated that the electromagnetic weld pool support is not only limited to non-ferromagnetic metals like austenitic steels. For future studies with duplex steel, the use of filler material has to take into account with regard to the balance of the mixed austenitic and ferritic phases. KW - Laser beam welding KW - Thick-walled steel KW - Ferromagnetic steel KW - Weld pool support PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-377593 DO - https://doi.org/10.1016/j.phpro.2016.08.038 SN - 1875-3892 VL - 83 SP - 362 EP - 372 PB - Elsevier CY - Amsterdam [u.a.] AN - OPUS4-37759 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bachmann, Marcel A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Welding with high-power lasers: trends and developments N2 - High-power laser beam welding became new stimuli within the last 10 years due to the availability of a new generation of high brightness multi kilowatt solid state lasers. In the welding research new approaches have been developed to establish reliable and praxis oriented welding processes meeting the demands of modern industrial applications during this time. The paper focuses on some of the current scientific and technological aspects in this research field like hybrid laser arc welding, simulation techniques, utilization of electromagnetic fields or reduced pressure environment for laser beam welding processes, which contributed to the further development of this technology or will play a crucial role in its further industrial implementation. T2 - 9th International Conference on Photonic Technologies - LANE 2016 CY - Fürth, Germany DA - 19.09.2016 KW - High-power Laserbeam Welding KW - Electromagnetic Force KW - Vacuum KW - Simulation PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-377280 DO - https://doi.org/10.1016/j.phpro.2016.08.003 VL - 83 SP - 15 EP - 25 PB - Elsevier B.V. CY - Berlin, Germany AN - OPUS4-37728 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pittner, Andreas A1 - Rethmeier, Michael T1 - Life Cycle Assessment of Fusion Welding Processes - A Case Study of Resistance Spot Welding Versus Laser Beam Welding N2 - The high amount of resource consumption of fusion welding processes offers the potential to reduce their environmental impact. While the driving forces are known froma qualitative perspective, the quantitative assessment of the crucial parameters is not a trivial task. Therefore, herein, a welding-specific methodology to utilize life cycle assessment as a tool for evaluating the environmental impact of fusion welding processes is presented. In this context, two welding processes, resistance spot welding and laser beam welding, are analyzed for two different use cases. These comprise the welding of shear test specimens and a cap profile made of electrogalvanized sheets of DC 05þ ZE (1.0312) as representative of an automotive application. For both welding processes, the main influences on the resulting environmental impact categories are evaluated and compared. The requirements for ecological efficient welding processes are discussed and implemented. KW - Resistance spot welding KW - Carbon dioxide footprint KW - Environmental impact categories KW - Laser beam welding KW - Life cycle assessment PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-566458 DO - https://doi.org/10.1002/adem.202101343 SN - 1438-1656 VL - 24 IS - 6 SP - 1 EP - 14 PB - Wiley-VCH CY - Weinheim AN - OPUS4-56645 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - El-Batahgy, A. A1 - Elkousy, M. A1 - Al-Rahman, A. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael A1 - Gook, S. T1 - Retaining Mechanical Properties of GMA-Welded Joints of 9%Ni Steel Using Experimentally Produced Matching Ferritic Filler Metal N2 - Motivated by the loss of tensile strength in 9%Ni steel arc-welded joints performed using commercially available Ni-based austenitic filler metals, the viability of retaining tensile strength using an experimentally produced matching ferritic filler metal was confirmed. Compared to the austenitic Ni-based filler metal (685 MPa), higher tensile strength in gas metal arc (GMA) welded joints was achieved using a ferritic filler metal (749 MPa) due to its microstructure being similar to the base metal (645 MPa). The microstructure of hard martensite resulted in an impact energy of 71 J (-196 °C), which was two times higher than the specified minimum value of _>34 J. The tensile and impact strength of the welded joint is affected not only by its microstructure, but also by the degree of its mechanical mismatch depending on the type of filler metal. Welds with a harder microstructure and less mechanical mismatch are important for achieving an adequate combination of tensile strength and notched impact strength. This is achievable with the cost-effective ferritic filler metal. A more desirable combination of mechanical properties is guaranteed by applying low preheating temperature (200 °C), which is a more practicable and economical solution compared to the high post-weld heat treatment (PWHT) temperature (580 °C) suggested by other research. KW - 9%Ni steel KW - Ni-based austenitic filler metal KW - Mechanical mismatching KW - Microstructure KW - Post-weld heat treatment KW - Preheating KW - Matching ferritic filler metal PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-564610 DO - https://doi.org/10.3390/ma15238538 SN - 1996-1944 VL - 15 IS - 23 SP - 1 EP - 14 PB - MDPI AN - OPUS4-56461 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gook, S. A1 - Midik, A. A1 - Biegler, M. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Joining 30 mm Thick Shipbuilding Steel Plates EH36 Using a Process Combination of Hybrid Laser Arc Welding and Submerged Arc Welding N2 - This article presents a cost-effective and reliable method for welding 30 mm thick sheets of shipbuilding steel EH36. The method proposes to perform butt welding in a two-run technique using hybrid laser arc welding (HLAW) and submerged arc welding (SAW). The HLAW is performed as a partial penetration weld with a penetration depth of approximately 25 mm. The SAWis carried out as a second run on the opposite side. With a SAWpenetration depth of 8 mm, the weld cross-section is closed with the reliable intersection of both passes. The advantages of the proposed welding method are: no need for forming of the HLAW root; the SAW pass can effectively eliminate pores in the HLAWroot; the high stability of the welding process regarding the preparation quality of the weld edges. Plasma cut edges can be welded without lack of fusion defects. The weld quality achieved is confirmed by destructive tests. KW - Shipbuilding steel KW - Hybrid laser arc welding KW - Submerged arc welding KW - Hardness KW - Bending test KW - Two-run welding technique KW - Microstructure PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-556090 DO - https://doi.org/10.3390/jmmp6040084 SN - 2504-4494 VL - 6 IS - 4 SP - 1 EP - 11 PB - MDPI CY - Basel AN - OPUS4-55609 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Marko, A. A1 - Bähring, S. A1 - Raute, J. A1 - Biegler, M. A1 - Rethmeier, Michael T1 - Quality Prediction in Directed Energy Deposition Using Artificial Neural Networks Based on Process Signals N2 - The Directed Energy Deposition process is used in a wide range of applications including the repair, coating or modification of existing structures and the additive manufacturing of individual parts. As the process is frequently applied in the aerospace industry, the requirements for quality assurance are extremely high. Therefore, more and more sensor systems are being implemented for process monitoring. To evaluate the generated data, suitable methods must be developed. A solution, in this context, was the application of artificial neural networks (ANNs). This article demonstrates how measurement data can be used as input data for ANNs. The measurement data were generated using a pyrometer, an emission spectrometer, a camera (Charge-Coupled Device) and a laser scanner. First, a concept for the extraction of relevant features from dynamic measurement data series was presented. The developed method was then applied to generate a data set for the quality prediction of various geometries, including weld beads, coatings and cubes. The results were compared to ANNs trained with process parameters such as laser power, scan speed and powder mass flow. It was shown that the use of measurement data provides additional value. Neural networks trained with measurement data achieve significantly higher prediction accuracy, especially for more complex geometries. KW - DED KW - Artificial neural network KW - Data preparation KW - Quality assurance KW - Process monitoring PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-555063 DO - https://doi.org/10.3390/app12083955 SN - 2076-3417 VL - 12 IS - 8 SP - 1 EP - 13 PB - MDPI CY - Basel AN - OPUS4-55506 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Straße, Anne A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Study on Duplex Stainless Steel Powder Compositions forthe Coating of Thick Plates for Laser Beam Welding N2 - Duplex stainless steels combine the positive properties of its two phases, austenite and ferrite. Due to its good corrosion resistance, high tensile strength and good ductility it has multiple applications. But laser beam welding of duplex steels changes the balanced phase distribution in favor of ferrite. This results in a higher vulnerability to corrosion and a lower ductility. In this study different powder combinations consisting of duplex and nickel for coating layers by laser metal deposition are investigated. Afterwards laser tracks are welded, and the temperature cycles measured. The ferrite content of the tracks are analyzed by feritscope, metallographic analysis and Electron Backscatter Diffraction. The goal is the development of a powder mixture allowing for a duplex microstructure in a two-step process, where firstly the edges of the weld partners are coated with the powder mixture by LMD and secondly those edges are laser beam welded. The powder mixture identified by the pretests is tested in the two-step process and analyzed by metallographic analysis, energy dispersive X-ray spectroscopy and Vickers hardness tests. The resulting weld seams show a balanced duplex microstructure with a homogenous nickel distribution and a hardness of the weld seam similar to the base material. KW - Duplex AISI 2205 KW - Stainless Steel KW - Laser Beam Welding KW - Nickel KW - Laser Metal Deposition PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-554663 DO - https://doi.org/10.1002/adem.202101327 SN - 1438-1656 VL - 24 IS - 6 SP - 1 EP - 11 PB - Wiley-VCH CY - Weinheim AN - OPUS4-55466 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bachmann, Marcel A1 - Meng, Xiangmeng A1 - Artinov, Antoni A1 - Rethmeier, Michael T1 - Evaluation of narrowed weld pool shapes and their effect on resulting potential defects during deep penetration laser beam welding N2 - This study presents mechanisms of the evolution of a narrowed region in the weld pool center during deep penetration laser beam welding. In numerous numerical studies presented in this study, it was also found that the local reduction of the weld pool size can cause detrimental effects on the melt flow behavior and the resulting properties of the welds. A particularly large influence of this effect was identified in three aspects. First, the local variation of the solidification sequence of the weld pool causes an increase in the hot-cracking susceptibility due to a locally delayed solidification. Second, it was proven that a change in the local length and width of the weld pool is associated with an adverse impact on the potential flow routes of the molten material that induces stronger local variations of its solidification. Thus, the element mixing, e.g., during the welding with filler materials, is blocked. This leads to a non-homogeneous chemical composition of the final weld and can cause undesired effects on the final material properties. Finally, another observed effect is related to the reduced ability of process pores to reach the top surface. As this type of porosity is usually produced around the keyhole tip, the change of the fluid flow regime above this area plays a significant role in determining the final path of the pores until the premature solidification in the middle of the weld pool captures them. This study summarizes mainly numerical results that were supported by selected experimental validation results. KW - Weld pool shape KW - Laser beam welding KW - Solidification KW - Porosity KW - Numerical process simulation PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-557759 DO - https://doi.org/10.2351/7.0000733 SN - 1042-346X VL - 34 IS - 4 SP - 1 EP - 7 PB - Laser Institute of America CY - Orlando, Fla. AN - OPUS4-55775 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Brunner-Schwer, C. A1 - Simón Muzás, Juan A1 - Biegler, M. A1 - Hilgenberg, Kai A1 - Rethmeier, Michael T1 - Laser Welding of L-PBF AM components out of Inconel 718 N2 - With regard to efficient production, it is desirable to combine the respective advantages of additively and conventionally manufactured components. Particularly in the case of large-volume components that also include filigree or complex structures, it makes sense to divide the overall part into individual elements, which afterwards have to be joined by welding. The following research represents a first step in fundamentally investigating and characterizing the joint welding of Laser Powder Bed Fusion (L-PBF) components made of Inconel 718. For this purpose, bead-on-plate welds were performed on plates manufactured using the L-PBF process and compared with the conventionally manufactured material. Conventional laser beam welding was used as welding process. The weld geometry was investigated as a function of the L-PBF build-up orientation. It was found that the welding depth and weld geometry differ depending on this orientation and in comparison to the conventional material. T2 - 12th CIRP Conference on Photonic Technologies [LANE 2022] CY - Fürth, Germany DA - 04.09.2022 KW - Laser Welding KW - L-PBF KW - PBF-LB/M KW - Seam geometry KW - Bead-on-plate welds PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-560012 DO - https://doi.org/10.1016/j.procir.2022.08.072 SN - 2212-8271 VL - 111 SP - 92 EP - 96 PB - Elsevier B.V. AN - OPUS4-56001 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Üstündag, Ömer A1 - Bakir, Nasim A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Improvement of Charpy impact toughness by using an AC magnet backing system for laser hybrid welding of thick S690QL steels N2 - The study deals with the influence of the heat input and the resulting cooling times on the microstructure and Charpy impact toughness of single-pass laser hybrid welded 20-mm thick high-strength steel S690QL. The main focus is on the change of the mechanical properties over the entire seam thickness. The cooling times were measured in-situ using a pyrometer and an optical fibre in three different depths of the seam where Charpy impact test specimens were also later taken. Thereby, three different heat inputs from 1.3 kJ/mm to 2 kJ/mm were investigated. Despite the observed decreased values of both t8/5-cooling time and the Charpy impact toughness in the root part of the seam, the required impact toughness of 38 J/cm2 could be reached in dependance on applied heat input, especially at the heat input of 1.6 kJ/mm. T2 - 12th CIRP conference on photonic technologies [lane 2022] CY - Fürth, Germany DA - 04.09.2022 KW - Thick-plate welding KW - Laser hybrid welding KW - Electromagnetic backing KW - Charpy impact toughness KW - Thermal cycles PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-563731 DO - https://doi.org/10.1016/j.procir.2022.08.067 VL - 111 SP - 462 EP - 465 PB - Elsevier B.V. AN - OPUS4-56373 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - INPR A1 - Miliūtė, Aistė ED - Bustamante, Joana ED - Karafiludis, Stephanos ED - Zöllner, Moritz ED - Eddah, Mustapha ED - Emmerling, Franziska ED - Mieller, Björn ED - George, Janine ED - Stawski, Tomasz T1 - Synthesis and phase purity of the negative thermal expansion material ZrV2O7 N2 - Synthesis of pure, homogeneous, and reproducible materials is key for the comprehensive understanding, design, and tailoring of material properties. In this study, we focus on the synthesis of ZrV2O7, a material known for its negative thermal expansion properties. We investigate the influence of solid-state and wet chemistry synthesis methods on the purity and homogeneity of ZrV2O7 samples. Our findings indicate that different synthesis methods significantly impact the material's characteristics. The solid-state reaction provided high-purity material through extended milling time and repeated calcination cycles, while the sol-gel reaction enabled a “near-atomic” level of mixing and, therefore, homogenous phase-pure ZrV2O7. We confirmed purity via X-ray diffraction and Raman spectroscopy, highlighting differences between phase-pure and multiphase ceramics. These analytical techniques allowed us to distinguish subtle differences in the structure of the material. Based on ab initio simulated phonon data, we were able to interpret the Raman spectra and visualise Raman active atom vibrations. We show that phase purity enables the unbiased characterisation of material properties such as negative thermal expansion. KW - NTE KW - Sol-gel KW - Solid-state KW - Ab-initio KW - XRD KW - Raman PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-613643 DO - https://doi.org/10.26434/chemrxiv-2024-d4sj9 SN - 2573-2293 VL - 2024 SP - 1 EP - 60 PB - American Chemical Society CY - Washington, D.C. AN - OPUS4-61364 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Srinivasan, Krishnanand A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Laser Metal Deposition of Rene 80—Microstructure and Solidification Behavior Modelling N2 - New developments in nickel-based superalloys and production methods, such as the use of additive manufacturing (AM), can result in innovative designs for turbines. It is crucial to understand how the material behaves during the AM process to advance the industrial use of these techniques. An analytical model based on reaction–diffusion formalism is developed to better explain the solidification behavior of the material during laser metal deposition (LMD). The well-known Scheil–Gulliver theory has some drawbacks, such as the assumption of equilibrium at the solid–liquid interface, which is addressed by this method. The solidified fractions under the Scheil model and the pure equilibrium model are calculated using CALPHAD simulations. A differential scanning calorimeter is used to measure the heat flow during the solid–liquid phase transformation, the result of which is further converted to solidified fractions. The analytical model is compared with all the other models for validation. KW - Laser metal deposition KW - Solidification behavior KW - Additive manufacturing KW - Analytical model KW - Nickel‐based superalloy PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-612095 DO - https://doi.org/10.3390/mi15101234 SN - 2072-666X VL - 15 IS - 10 SP - 1 EP - 14 PB - MDPI AN - OPUS4-61209 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bakir, Nasim A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Determination of critical local straining conditions for solidification cracking at laser beam welding by experimental and numerical methods N2 - AbstractThe phenomenon of solidification cracking has been the subject of numerous research projects over the years. Great efforts have been made to understand the fundamentals of hot cracking. It is generally agreed that solidification cracks form in the solidification range between the liquidus and solidus temperatures under the combination of thermal, metallurgical and mechanical factors. There is still a need to determine the time‐resolved strain distribution in the crack‐sensitive region in order to analyse the local critical conditions for solidification cracking phenomena. This was a strong motivation for the development of a measurement system used in this study to estimate the local strains and strain rates in the zone where the solidification crack is expected to occur. The laser beam welding experiments were conducted using the Controlled‐Tensile‐Weldability test (CTW test) to apply an external strain condition during welding to generate solidification cracks. The CTW test is a test method for investigating the susceptibility of laser‐welded joints to solidification cracking, in which the sample can be subjected to a defined strain at a defined strain rate during welding.In combination with experimental investigations, numerical simulations provide spatially detailed and time‐dependent information about the strain development during the welding process, especially regarding the critical conditions for solidification cracking. Therefore, this tool was also used in the present study to evaluate the accuracy of measurement methods and to estimate experimentally derived values and their concrete influence on the formation of solidification cracks. By integrating experimental methods and numerical simulations, this study investigates the spatially resolved and temporally changing development of strain during welding, with a particular focus on the critical conditions that lead to the formation of solidification cracks. The use of numerical simulations serves a dual purpose by validating the accuracy of measurement methods and examining experimentally determined values for their actual influence on the formation of solidification cracks. A three‐dimensional finite element (FE) model implemented with ANSYS is used to simulate strains and stresses during welding. The credibility of the model was first established by validation using experimental temperature measurements. Subsequently, structural simulations were carried out under external load. The results of the simulations showed commendable agreement with the strain measurements performed using the developed technique. KW - Laser beam welding KW - Solidification cracking KW - FEM simulation PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-612044 DO - https://doi.org/10.1002/pamm.202400020 SN - 1617-7061 VL - 24 IS - 2 SP - 1 EP - 16 PB - Wiley AN - OPUS4-61204 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yang, Fan A1 - Meng, Xiangmeng A1 - Putra, Stephen Nugraha A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Assessment of keyhole stability in laser beam welding with external magnetic field using numerical simulation N2 - The challenge of understanding the physical mechanisms behind porosity reduction by a magnetic field during laser beam welding (LBW) is partly due to the difficulty in quantitatively evaluating keyhole stability. The commonly used index, such as keyhole depth, is typically one-dimensional, which is insufficient to capture the dynamic and three-dimensional fluctuations of the keyhole. In this paper, by utilizing a 3D multiphysical model of LBW with magnetic field, a novel keyhole geometry reconstruction algorithm has been developed to describe the keyhole profile and its fluctuation in a statistical manner to evaluate keyhole stability quantitatively. An equivalent diameter is proposed in this algorithm to reduce the irregularity of the keyhole geometry. The calculation results indicate that the time-averaged keyhole shape over 300 ms in the LBWof steel is conical, regardless of the application of an external magnetic field, which provides a more representative shape. Meanwhile, it is observed from the statistical aspect that the keyhole diameter becomes smaller, except the top part, under the influence of the magnetic field. The standard deviation of the equivalent diameter can be used as a physical variable to assess the keyhole stability quantitatively. The application of an external magnetic field can produce a noticeable reduction of the standard deviation of the equivalent diameter, namely, stabilizing the keyhole during LBW of steel. However, the different contribution from the keyhole stability affected by a magnetic field in suppressing porosity is different with materials. T2 - International Congress of Applications of Lasers & Electro-Optics 2024 CY - Los Angeles, CA, USA DA - 04.11.2024 KW - Deep penetration laser beam welding KW - Numerical simulation KW - Keyhole shape KW - Keyhole stability KW - Magnetic field PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-614984 DO - https://doi.org/10.2351/7.0001528 VL - 36 IS - 4 SP - 1 EP - 7 PB - AIP Publishing CY - Melville, NY AN - OPUS4-61498 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yang, Fan A1 - Meng, Xiangmeng A1 - Putra, Stephen Nugraha A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Assessment of keyhole stability in laser beam welding with external magnetic field using numerical simulation N2 - The challenge of understanding the physical mechanisms behind porosity reduction by a magnetic field during laser beam welding (LBW) is partly due to the difficulty in quantitatively evaluating keyhole stability. The commonly used index, such as keyhole depth, is typically one-dimensional, which is insufficient to capture the dynamic and three-dimensional fluctuations of the keyhole. In this paper, by utilizing a 3D multiphysical model of LBW with magnetic field, a novel keyhole geometry reconstruction algorithm has been developed to describe the keyhole profile and its fluctuation in a statistical manner to evaluate keyhole stability quantitatively. An equivalent diameter is proposed in this algorithm to reduce the irregularity of the keyhole geometry. The calculation results indicate that the time-averaged keyhole shape over 300 ms in the LBW of steel is conical, regardless of the application of an external magnetic field, which provides a more representative shape. Meanwhile, it is observed from the statistical aspect that the keyhole diameter becomes smaller, except the top part, under the influence of the magnetic field. The standard deviation of the equivalent diameter can be used as a physical variable to assess the keyhole stability quantitatively. The application of an external magnetic field can produce a noticeable reduction of the standard deviation of the equivalent diameter, namely, stabilizing the keyhole during LBW of steel. However, the different contribution from the keyhole stability affected by a magnetic field in suppressing porosity is different with materials. T2 - International Congress of Applications of Lasers & Electro-Optics 2024 CY - Hollywood, Los Angeles, USA DA - 04.11.2024 KW - Deep penetration laser beam welding KW - Numerical simulation KW - Keyhole shape KW - Keyhole stability KW - Magnetic field PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-616024 DO - https://doi.org/10.2351/7.0001528 VL - 36 IS - 4 SP - 1 EP - 7 PB - AIP Publishing AN - OPUS4-61602 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gumenyuk, Andrey A1 - Bakir, Nasim A1 - Rethmeier, Michael T1 - Two-colour thermography for measurement of temperature distribution in laser beam welding N2 - Solidification cracking is a frequently observed phenomenon in laser beam welding of austenitic stainless steels and other metallic alloys. Characterisation of cracking susceptibility requires knowledge of the precise and spatially resolved temperature distribution near the solidification front in the welding process. Thermography is a standard tool that provides a qualitative estimate of the 2D temperature field. The general disadvantage of this method is its dependence on the emission characteristics of the measured object. For welding applications, these can vary significantly in the temperature range above and below the melting temperature. For this purpose, we have developed a thermography-based measurement technique using a SWIR camera system in combination with two narrow bandpass filters that use the principle of two-wavelength pyrometry to estimate absolute temperature values. This technique was used to determine the temperature distributions and gradients near the solidification front of laser-welded austenitic steel. The results were validated by other measurements. KW - Laser beam welding KW - Two-colour thermography KW - Solidification cracking PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-612070 DO - https://doi.org/10.1016/j.procir.2024.08.155 VL - 124 SP - 468 EP - 471 PB - Elsevier BV AN - OPUS4-61207 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yang, Fan A1 - Meng, Xiangmeng A1 - Putra, Stephen Nugraha A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Numerical studies of magnetohydrodynamic technology in suppressing process porosity during laser beam welding N2 - The magnetohydrodynamic (MHD) technology is employed to mitigate the porosity problem during partial penetration laser beam welding (LBW) of 10 mm thick aluminum alloy. The effectiveness and universal applicability of the MHD technology in reducing porosity during the LBW process are confirmed by a reduction in the porosity ratio of more than 89%. A transient 3D multi-physical model coupled with the MHD effect has been developed to investigate the suppression mechanism of process porosity. Due to the influence of Lorentz force, there is an obvious change in the weld pool length. This change widens the escaping channel of bubbles escaping from the weld pool. The application of an oscillating magnetic field changes the fluid flow pattern noticeably, whose influence on the formation of porosity defects is highly complicated and nonlinear. T2 - CIRP Conference on Photonic Technologies [LANE 2024] CY - Fürth, Germany DA - 15.09.2024 KW - Laser beam welding KW - Aluminum alloy KW - Process Porosity KW - Porosity suppression KW - Magnetohydrodynamic technology PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-616053 DO - https://doi.org/10.1016/j.procir.2024.08.175 VL - 124 SP - 565 EP - 569 PB - Elsevier B.V. AN - OPUS4-61605 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bachmann, Marcel A1 - Putra, Stephen Nugraha A1 - Yang, Fan A1 - Meng, Xiangmeng A1 - Pusbatzkies, Pablo A1 - Rethmeier, Michael T1 - Elucidation of the laser beam energy attenuation by the vapor plume formation during high-power laser beam welding N2 - In high-power laser beam welding, a common phenomenon is the formation of a keyhole caused by the rapid evaporation of the material. Under atmospheric pressure, this evaporation generates a vapor plume that interacts with the laser beam, leading to energy attenuation and scattering of the laser radiation along its path. These interactions affect the stability of the process and the overall weld quality. This study investigates the influence of the vapor plume on the weld pool and keyhole dynamics during high-power laser beam welding of AlMg3 aluminum alloy through experimental and numerical approaches. The primary goal is to identify key vapor plume characteristics, particularly its length fluctuations, and to improve the accuracy of the numerical models. To achieve this, an algorithm was developed for the automated measurement of the vapor plume length using high-speed imaging and advanced data processing techniques. The measured plume length is then used to estimate additional vapor heating and laser energy attenuation using the Beer–Lambert law. A refined numerical CFD model, incorporating 3D transient heat transfer, fluid flow, and ray tracing, was developed to evaluate the vapor plume’s impact. Results show that already the time-averaged plume length effectively captures its transient influence and aligns well with experimental weld seam geometries. Additionally, energy scattering and absorption caused by the vapor plume led to a wider weld pool at the top surface. The study also shows an increased percentage of keyhole collapses due to the reduced laser power absorption at the keyhole bottom, further highlighting the importance of accurately modeling vapor plume effects. T2 - International Congress of Applications of Lasers & Electro-Optics 2025 CY - Orlando, USA DA - 12.10.2025 KW - Laser beam welding KW - Vapor plume formation KW - Weld pool KW - Keyhole dynamics KW - Numerical modeling PY - 2026 DO - https://doi.org/10.2351/7.0001863 SN - 1938-1387 IS - 38 SP - 012001-1 EP - 012001-9 PB - Laser Institute of America AN - OPUS4-64949 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Altmann, Korinna A1 - Braun, Ulrike A1 - Bannick, C.-G. A1 - Bednarz, M. A1 - Herper, D. A1 - Knefel, M. T1 - TED-GC/MS: Schnelle Bestimmung von Mikroplastik-Massegehalten in verschiedenen Proben N2 - Zur Ermittlung von Mikroplastik-Gehalten in verschiedenen Umweltmatrices ist ein schnelles Detektionsverfahren für die Routineanalytik notwendig. Ein solches Verfahren wird hier in Form der ThermoExtraktion/Desorption-GasChromatographie/ MassenSpektroskopie (TED-GC/MS) vorgestellt. Neben grundlegenden verfahrensspezifischen Erläuterungen zur Identifizierung und Quantifizierung von Mikroplastik werden auch exemplarische Beispiele aus unterschiedlichen Umweltkompartimenten und Produkten dargestellt. Neu vorgestellt wird ein neues Verfahren zur Analytik von Flaschenwasser. Dazu wurde ein Messfiltertiegel entwickelt, der besonders für Proben mit geringen Gehalten an abfiltrierbaren Stoffen geeignet ist KW - Mikroplasik KW - Mikroplastik-Analyse KW - TED-GC/MS KW - Thermoanalytische Verfahren KW - Mikroplastik-Massengehalte PY - 2020 VL - 2020 IS - 02 SP - 55 EP - 57 PB - Gesellschaft Deutscher Chemiker (GDCh) CY - Frankfurt am Main AN - OPUS4-50835 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas T1 - Wire arc additive manufacturing of high strength AL-MG-SI alloys N2 - Gas metal arc-based direct energy deposition (DED) additive manufacturing technologies hold significant promise for producing large-scale metal components. However, determining optimal process parameters to achieve the desired near-net shape design and mechanical performance is a complex challenge due to the intricate interplay between process parameters and material properties. This presentation highlights the use of a newly developed solid welding wire doped with TiB to improve grain refinement in metals deposited via DED-Arc for high-strength precipitation-hardening AlMgSi aluminum alloys. This wire stems from our initial metallurgical investigations into grain refinement in aluminum weld metals. The research emphasizes the relationship between process parameters and component quality, aiming to uncover the mechanisms that influence performance. This is essential for establishing a reliable range of parameters that meet quality standards, many of which are derived from traditional welding practices. Component quality was assessed by studying pore size, pore distribution, and grain morphology. To further enhance the mechanical properties of the deposited material, post-weld heat treatments—including solution treatment, quenching, and artificial aging—were applied. The study also explores how different heat treatment strategies affect the final mechanical properties. To validate the feasibility of 3D printing high-strength aluminum alloys, a more complex demonstrator component was fabricated. The results demonstrate that DED-Arc technology can produce large aluminum parts with a quality comparable to subtractive manufacturing techniques. Furthermore, the entire additive manufacturing workflow has been digitally integrated, enabling full traceability of all key process steps. This digital integration is critical for ensuring reliable quality assessments of the finished components. T2 - 77th IIW Annual Assembly and International Conference Joint Meeting of C-I, C-IV, and C-XII CY - Rhodos, Greece DA - 07.07.2024 KW - DED-Arc KW - High-strength aluminium alloys KW - Porosity assessment KW - Component testing KW - CT-analyses PY - 2024 AN - OPUS4-62014 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Walterbos, Luc T1 - Double trouble: exploring the chemical landscape of halide double perovskites N2 - Halide Double Perovskites (HDPs) are an emerging class of materials with chemical formula A2BB’X6 with possible applications in photovoltaics, X-ray detection, sensing, photocatalysis and spintronics.. However, with more than 40,000 potential HDP compositions, much of the chemical landscape remains unexplored. We have generated a database of spin-polarized, hybrid functional (HSE06) electronic structure data of all HPDs with A=Cs that are predicted to be stable based on a tolerance-factor analysis. Our high-throughput workflow also consists or a chemical bonding and orbital projection analysis based on LOBSTER (ww.cohp.de), leading to a comprehensivedatabase of electronic, magnetic and chemical bonding properties of >2700 HDP compositions, which can serve as a starting point for material design and discovery via interpretable machine learning techniques, which we use to identify unexpected trends and relations in the chemical landscape. T2 - Psi-k 2025 CY - Lausanne, Swiss DA - 25.08.2025 KW - Materials design KW - Halide perovskite KW - Halide double perovskite KW - High-throughput KW - Hybrid functional PY - 2025 AN - OPUS4-64009 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Plarre, Rüdiger A1 - Zocca, Andrea A1 - Spitzer, Andrea A1 - Benemann, Sigrid A1 - Gorbushina, Anna A1 - Li, Y. A1 - Waske, Anja A1 - Funk, Alexander A1 - Wilgig, Janka A1 - Günster, Jens T1 - Searching for biological feedstock material: 3D printing of wood particles from house borer and drywood termite frass N2 - Frass (fine powdery refuse or fragile perforated wood produced by the activity of boring insects) of larvae of the European house borer (EHB) and of drywood termites was tested as a natural and novel feedstock for 3D-printing of wood-based materials. Small particles produced by the drywood termite Incisitermes marginipennis and the EHB Hylotrupes bajulus during feeding in construction timber, were used. Frass is a powdery material of particularly consistent quality that is essentially biologically processed wood mixed with debris of wood and faeces. The filigree-like particles flow easily permitting the build-up of woodbased structures in a layer wise fashion using the Binder Jetting printing process. The Quality of powders produced by different insect species was compared along with the processing steps and properties of the printed parts. Drywood termite frass with a Hausner Ratio HR = 1.1 with ρBulk = 0.67 g/cm3 and ρTap = 0.74 g/cm3 was perfectly suited to deposition of uniformly packed layers in 3D printing. We suggest that a variety of naturally available feedstocks could be used in environmentally responsible approaches to scientific material sciences/additive manufacturing. KW - 3D printing KW - X-ray tomographic KW - SEM micrography KW - Drywood termite PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-521517 DO - https://doi.org/10.1371/journal.pone.0246511 VL - 16 IS - 2 SP - e0246511 AN - OPUS4-52151 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Robust Data Generation, Heuristics and Machine Learning for Materials Design N2 - Despite significant progress, computational materials design still faces major challenges—particularly when simulating advanced and chemically complex materials with the accuracy of density functional theory (DFT) or beyond.[1] To overcome these limitations, machine learning (ML) methods have gained considerable traction in recent years. We have developed robust data-generation strategies to support the creation and benchmarking of new ML models.[2] In this talk, I will highlight methods for large-scale quantum-chemical bonding analysis and workflows for ML interatomic potentials. Our work demonstrates that quantum-chemical bonding properties can be incorporated into ML models to predict phononic properties.[3] This approach enables large-scale validation of expected correlations—such as the link between bonding strength and force constants or thermal conductivities. Furthermore, we have built an automated training framework for machine-learned interatomic potentials (autoplex).[4] Initial workflows include random structure searches, suitable for general-purpose potentials, as well as specialized workflows targeting ML potentials with accurate phonon properties. While atomistic simulations are highly effective for certain material properties, others—such as magnetism or synthesizability—remain challenging. In these cases, promising strategies include benchmarking established ab initio methods against chemical heuristics or developing new ML models primarily based on experimental data.[5,6] T2 - MATSUS Spring 2026 CY - Barcelona, Spain DA - 24.03.2026 KW - Materials Design KW - High-througput KW - Bonding properties KW - Thermal conductivity KW - Amorphous materials KW - Crystallisation PY - 2026 AN - OPUS4-65734 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon T1 - Verfahrensentwicklung für das Prozessmonitoring in der additiven Fertigung von Metallen - Thermografie N2 - Aktuell werden Prozessmonitoringsysteme in der additiven Fertigung (AM) zur Überwachung der Energiequelle, des Bauraums, des Schmelzbades und der Bauteilgeometrie zumindest im metallbasierten AM schon kommerziell angeboten. Weitere Verfahren aus den Bereichen der Optik, Spektroskopie und zerstörungsfreien Prüfung werden in der Literatur als geeignet für die in-situ Anwendung bezeichnet, es finden sich aber nur wenige Berichte über konkrete Umsetzungen in die Praxis. Die Bundesanstalt für Materialforschung und -prüfung hat ein neues Projekt gestartet, dessen Ziel die Entwicklung von Verfahren des Prozessmonitorings zur in-situ Bewertung der Qualität additiv gefertigter Bauteile in AM-Prozessen mit Laser- bzw. Lichtbogenquellen ist. Verschiedene Verfahren der zerstörungsfreien Prüfung, wie Thermografie, optische Tomografie, optische Emissionsspektroskopie, Wirbelstromprüfung und Laminografie werden in verschiedenen AM-Prozessen zum Einsatz gebracht und die Ergebnisse fusioniert. Die evaluierten Ergebnisse werden mit Referenzverfahren wie Computertomografie und Ultraschall-Tauchtechnik verglichen. Ziel ist eine deutliche Reduzierung aufwändiger und zeitintensiver, zerstörender oder zerstörungsfreier Prüfungen nach der Fertigung des Bauteiles und zugleich eine Verringerung von Ausschussproduktion. Hier wird das Projekt als Ganzes vorgestellt und der Fokus auf verschiedene Methoden der Temperaturmessung mit Hilfe der Thermografie gelegt. Anforderungen an die Messtechnik für verschiedene AM-Systeme werden diskutiert und erste experimentelle Ergebnisse werden präsentiert. T2 - 3. Tagung des DVM-Arbeitskreises Additiv gefertigte Bauteile und Strukturen CY - Berlin, Germany DA - 07.11.2018 KW - Additive Fertigung KW - Prozessmonitoring KW - ProMoAM KW - Thermografie PY - 2018 AN - OPUS4-46562 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Naik, Aakash A1 - Ertural, Christina A1 - Dhamrait, Nidal A1 - Benner, Philipp A1 - George, Janine T1 - A Quantum-Chemical Bonding Database for Solid-State Materials N2 - Understanding the chemistry and nature of individual chemical bonds is essential for materials design. Bonding analysis via the LOBSTER software package has provided valuable insights into the properties of materials for thermoelectric and catalysis applications. Thus, the data generated from bonding analysis becomes an invaluable asset that could be utilized as features in large-scale data analysis and machine learning of material properties. However, no systematic studies exist that conducted high-throughput materials simulations to curate and validate bonding data obtained from LOBSTER. Here we present an approach to constructing such a large database consisting of quantum-chemical bonding information. T2 - 16th International conference on materials chemistry (MC16) CY - Dublin, Ireland DA - 03.07.2023 KW - Bonding analysis KW - Automation KW - Materials Informatics KW - Computational Chemistry KW - Database PY - 2023 AN - OPUS4-57889 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Namrata, Jaykhedkara A1 - George, Janine T1 - Atomistic interaction at the solid interface between Li6PS5Cl and Li metal N2 - Solid-state batteries offer higher energy density and improved safety than conventional lithium-ion cells with flammable liquid electrolytes, [1] but poor interfacial compatibility at the solid-electrolyte (SE)|electrode interface, especially with lithium metal anodes, remains a major challenge. [2] To gain a deeper understanding of the structural and chemical factors governing the formation and growth of this interface, we selected Li6PS5Cl (SE) and Li metal anode as prototype materials. In this work, we begin by performing ab initio molecular dynamics accelerated by machine-learning potentials in VASP, to obtain lattice parameters and bulk moduli of the bulk Li6PS5Cl and Li metal phases, thereby quantifying lattice-mismatch strain, compressibility differences, and their thermal evolution. We then analyze the atomic structure and coordination environments at the Li6PS5Cl|Li interface, which is carefully constructed for the [100] orientation for both SE and Li, allowing the lowest possible strain (see Fig. 1). Dominant bonding motifs are identified using Crystal Orbital Hamilton Population [3] analysis via LOBSTER.[4] Radial distribution functions of the interface are compared with those of the respective bulk phases in the 200-400 K range to elucidate temperature-driven structural rearrangements. This combined analysis reveals how interfacial bonding evolves with temperature and provides critical insight into chemical and mechanical stability at the interface. Our findings offer a quantitative framework for correlating bulk properties with interfacial structure, thereby informing the design of more robust SEs and engineering strategies to improve interfacial compatibility. T2 - 12th Workshop “Lithium-Sulfur Batteries” CY - Dresden, Germany DA - 17.11.2025 KW - Solid-state batteries KW - Interface chemistry KW - Machine learning-molecuar dynamics PY - 2025 AN - OPUS4-64804 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Robust Data Generation, Heuristics and Machine Learning for Materials Design N2 - This talk first introduces students to the Materials Acceleration Platforms and Advanced Materials Characterization at BAM. Then, it motivates high-throuhgput screening for materials discovery and advanced materials simulations based on these core topics. Then four different research studies are presentend: evaluation of generative models, synthesizability prediction via PU learning, acceleration of materials property predictions with bonding analysis and advanced materials simulations supported by automatically trained machine learning potentials. T2 - Guest Lecture in MSE 403/1003, a Seminar in the Curriculum of the University of Toronto CY - Online meeting DA - 13.02.2026 KW - Automation KW - Materials Acceleration Platforms KW - Machine Learning KW - Workflows KW - Phonons KW - Bonding Analysis KW - Thermal Conductivity PY - 2026 AN - OPUS4-65514 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yildirim, Arda T1 - Molecular Mobility and Ionic Conductivity of Ionic Liquid Crystals Forming a Hexagonal Columnar Mesophase N2 - For the first time, the molecular mobility of two linear-shaped tetramethylated guanidinium triflates ionic liquid crystals (ILCs) having different length of alkyl chains was investigated by a combination of broadband dielectric spectroscopy (BDS) and specific heat spectroscopy (SHS). By self-assembly, these ILCs can form a hexagonal ordered mesophase besides plastic crystalline phases and the isotropic state. SHS was carried out by differential AC-chip calorimetry at higher frequencies and temperature modulated DSC at lower frequencies. Two relaxation processes were found by BDS for both samples. At low temperatures, a γ-processes is observed which is assigned to specific localized fluctuations. At higher temperatures, α1-processes take place. α2 processes were also detected by SHS but with a completely different temperature dependence of the relaxation times. Different molecular assignments of α1- and α2-processes are suggested. At even higher temperatures, conductivity was detected by BDS. An increase in the DC conductivity by four orders of magnitude at the phase transition from the plastic crystalline to the hexagonal columnar mesophase is found. This result is traced to a change in the charge transport mechanism from a delocalized electron hopping in the stacked aromatic systems (in the plastic phase) to one dominated by an ionic conduction in the quasi-1D ion channels formed along the supermolecular columns in the ILC hexagonal mesophases. T2 - 10th Conference on Broadband Dielectric Spectroscopy and its Applications CY - Brussles, Belgium DA - 26.08.2018 KW - Ionic Liquid Crystals PY - 2018 AN - OPUS4-45914 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Marquardt, R. A1 - Osayi, J. A1 - Kmieciak, S. A1 - Biegler, M. A1 - Rethmeier, Michael T1 - Verschleißschutz einer Schneckengeometrie durch funktional gradierte Materialien N2 - Hochbelastete Stahlbauteile lassen sich durch Auftragen von Kobalt-Chrom Legierungen vor Verschleiß schüt-zen. Die plötzliche Änderung der Materialeigenschaften führt jedoch zu Spannungen und Rissen im Anbindungs-bereich. Daraus resultierende Abplatzungen stellen eine Gefahr für die Funktionsfähigkeit der Maschine und damit für Mensch und Umwelt dar. Um die Belastbarkeit der Schutzschicht zu verbessern, kann die Anbindung durch einen gradierten Materialübergang optimiert werden. Diese funktional gradierten Materialien können mit-tels pulverbasiertem Directed Energy Deposition aufgetragen werden. Die Methodik zum Aufbau und zur Quali-tätssicherung solcher Materialien wurde in vorangegangenen Arbeiten für dickwandige Geometrien gezeigt. Für dünnwandige Geometrien ist die Anwendbarkeit bisher unzureichend untersucht worden. Diese Arbeit zeigt am Beispiel einer dünnwandigen gradierten Schneckengeometrie die Einsatzfähigkeit der Methodik. Dafür wird die Gefügestruktur der Gradierung auf Fehler untersucht und der Härteverlauf gemessen. Außerdem wird die relative Dichte anhand eines bereits trainierten neuronalen Netzes vorhergesagt und mit einer Porositätsuntersuchung verglichen. T2 - 14. Tagung Verschleiß- und Korrosionsschutz von Bauteilen durch Auftragschweißen CY - Halle (Saale), Germany DA - 12.06.2024 KW - Directed Enery Deposition KW - Funktionally Graded Material KW - Additive Manufacturing KW - DED KW - FGM KW - AM PY - 2024 AN - OPUS4-62688 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Schempp, Philipp T1 - Grain refinement in aluminium GTA welds N2 - Grain refinement is an important opportunity to improve mechanical properties of fusion welds and the weldability (cracking sensitivity) of the base metal. In this thesis, grain refinement was achieved for aluminium welds by additions of a grain refiner. For this purpose, inserts consisting of aluminium base metal and small additions of commercial Al Ti5B1 grain refiner were cast, deposited in base metal plates, and fused in a gas tungsten arc (GTA) welding process. As a result, higher grain refiner additions increased the weld’s titanium and boron content resulting in a significant decrease in the weld metal mean grain size up to 86%. This grain size reduction led to a transition from predominantly columnar to equiaxed grain shape (columnar to equiaxed transition CET). The grain refinement was thereby found to be strongly dependent upon the base metal chemical composition. Accordingly, the grain refining efficiency was the highest in commercial pure Al (Alloy 1050A, Al 99.5), followed by Alloy 6082 (Al Si1MgMn) and Alloy 5083 (Al Mg4.5Mn0.7). In this regard, the parameters P and Q were applied to investigate the influence of alloying elements on the supply of constitutional undercooling during solidification and on final grain size. Also, WDS (wavelength dispersive x-ray spectroscopy) and TEM (transmission electron microscopy) analysis found an increasing number of particles rich in Ti and B. These substrates are probably TiB2 particles coated by Al3Ti likely nucleating Al grains during solidification. The variation in torch speed showed that increasing torch speeds support the CET effect leading to many small and equiaxed grains at high torch speed. To give explanations for this observation, the thermal conditions, that are controlled by welding parameters such as torch speed, were determined with temperature measurements via thermocouples. These measurements revealed that solidification parameters like solidification growth rate, cooling rate, (local) thermal gradient and solidification time vary significantly along the solidification front (from weld centreline to weld fusion line). In a further step, the solidification parameters were related to the corresponding grain size and shape. On the basis of this comparison, an analytical approach was used to model the CET. This allowed the prediction of critical values for both solidification growth rate and thermal gradient, at which the CET occurs in aluminium weld metal. The influence of grain refinement on the weld mechanical properties was investigated in tensile tests. Accordingly, the ductility of Alloy 5083 welds was increased through grain refinement whereas no improvement in weld metal strength was observed. Furthermore, tear tests with notched specimens revealed for Alloy 1050A that the resistance against initiation and propagation of cracks in the weld metal can be enhanced through grain refinement. In addition, when welding Alloy 6082, weld metal grain refinement prevented the formation of centreline solidification cracking that was present only in welds with unrefined grain structure. On the basis of the above experiments, the Ti/B contents needed in commercial filler wires or rods to allow optimum weld metal grain refinement were estimated. Accordingly, this work gives specific recommendations to filler material producers through a simple calculation that considers the influence of base alloy and welding process. The results show that the Ti/B contents defined by the corresponding standards for filler alloys are too low to allow weld metal grain refinement. T3 - BAM Dissertationsreihe - 111 KW - Aluminium KW - Kornfeinung KW - WIG-Schweißen PY - 2013 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-477 SN - 978-3-9815944-4-7 SN - 1613-4249 VL - 111 SP - 1 EP - 121 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-47 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Böhne, C. A1 - Meschut, G. A1 - Biegler, M. A1 - Rethmeier, Michael T1 - The Influence of Electrode Indentation Rate on LME Formation during RSW N2 - During resistance spot welding of zinc-coated advanced high-strength steels (AHSSs) for automotive production, liquid metal embrittlement (LME) cracking may occur in the event of a combination of various unfavorable influences. In this study, the interactions of different welding current levels and weld times on the tendency for LME cracking in third-generation AHSSs were investigated. LME manifested itself as high penetration cracks around the circumference of the spot welds for welding currents closely below the expulsion limit. At the same time, the observed tendency for LME cracking showed no direct correlation with the overall heat input of the investigated welding processes. To identify a reliable indicator of the tendency for LME cracking, the local strain rate at the origin of the observed cracks was analyzed over the course of the welding process via finite element simulation. While the local strain rate showed a good correlation with the process-specific LME cracking tendency, it was difficult to interpret due to its discontinuous course. Therefore, based on the experimental measurement of electrode displacement during welding, electrode indentation velocity was proposed as a descriptive indicator for quantifying cracking tendency. KW - Liquid Metal Embrittlement (LME) KW - Crack KW - Resistance Spot Welding (RSW) KW - Advanced High-Strength Steel (AHSS) KW - Welding Current KW - Heat Input KW - Simulation PY - 2022 DO - https://doi.org/10.29391/2022.101.015 SN - 0043-2296 VL - 101 IS - 7 SP - 197-s EP - 207-s PB - American Welding Society CY - New York, NY [u.a.] AN - OPUS4-55600 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Raute, Julius A1 - Beret, Alexander A1 - Biegler, Max A1 - Rethmeier, Michael T1 - Ökobilanzierung in der additiven Fertigung – Laser- vs. Elektronenstrahl N2 - Die additive Fertigung gewinnt für industrielle Anwendungen zunehmend an Bedeutung. In diesem Zusammenhang sind Verfahren der Directed Energy Deposition (DED) besonders gefragt, um hohe Aufbauraten zu erreichen. Neben den bekannten laserstrahlbasierten Verfahren hat auch der Elektronenstrahl die industrielle Marktreife erreicht. Das Wire Electron Beam Additive Manufacturing bietet zum Beispiel Vorteile bei der Verarbeitung von Kupferwerkstoffen. In der Literatur wird die höhere Energieeffizienz und die daraus resultierende Verbesserung der CO2-Bilanz des Elektronenstrahls hervorgehoben. Es fehlt jedoch an praktischen Studien mit Messdaten, um das Potenzial der Technologie zu quantifizieren. In dieser Arbeit wird eine vergleichende Ökobilanz zwischen der additiven Fertigung mit Draht und Elektronenstrahl (DED-EB) und der additiven Fertigung mit Laserstrahl und Pulver (DED-LB) durchgeführt. Dazu werden die Ressourcen für die Herstellung ermittelt, ein Testbauteil mit beiden Verfahren hergestellt und der gesamte Energieverbrauch gemessen. Die Umweltauswirkungen werden dann mit den Faktoren Treibhauspotenzial (GWP100), Ozonbildungspotenzial (POCP), Versauerungspotenzial (AP), Eutrophierungspotenzial (EP) abgeschätzt. Es zeigt sich, dass das Wire Electron Beam Additive Manufacturing durch einen deutlich geringeren Energiebedarf gekennzeichnet ist. Darüber hinaus gewährleistet die Verwendung von Draht eine größere Ressourceneffizienz, was zu insgesamt besseren Ökobilanzergebnissen führt. KW - Ökobilanzierung (LCA) KW - Additive Fertigung KW - Directed Energy Deposition KW - Kupfer KW - Wire Electron Beam Additive Manufacturing PY - 2024 SP - 26 EP - 32 AN - OPUS4-62234 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Raute, J. A1 - Seitz, G. A1 - Biegler, M. A1 - Rethmeier, Michael T1 - Wire Electron Beam Additive Manufacturing von niedriglegierten Zinnbronzen – Erreichbare Bauteileigenschaften und Prozessmerkmale N2 - Die Additive Fertigung gewinnt zunehmend an Bedeutung für die Verarbeitung von Kupferwerkstoffen im industriellen Umfeld. Hierbei wird verstärkt auf drahtförmige Ausgangswerkstoffe gesetzt, da diese Vorteile im Handling bieten, bereits aus der Schweißtechnik bekannt sind und sich zumeist durch geringere Beschaffungskosten auszeichnen. In den letzten Jahren entwickelte sich unter den drahtbasierten Verfahren der Directed-Energy-Deposition (DED) eine Prozessvariante unter Nutzung des Elektronenstrahls zur industriellen Marktreife. Dabei zeigt die Technologie Wire Electron Beam Additive Manufacturing (DED-EB) besondere Vorteile gegenüber anderen DED-Prozessen für die Anwendung an Kupfer. Um das Verfahren einem breiten Anwenderkreis in der Industrie zugänglich zu machen, fehlen jedoch Daten zu Leistungsfähigkeit, Prozessgrenzen und Anwendungsmöglichkeit- en. Die vorliegende Untersuchung beschäftigt sich mit dieser Problemstellung am Beispiel der Legierung CuSn1MnSi. Über mehrstufige Testschweißungen werden die physikalisch möglichen Prozessgrenzen ermittelt und Rückschlüsse über die Eignung der Parameter zum additiven Aufbau gezogen. An verschiedenen additiv gefertigten Probekörpern werden anschließend Kennwerte für Aufbaurate, Härte, Mikrostruktur, Oberflächenqualität sowie mechanische Festigkeitswerte ermittelt. Es zeigt sich, dass das die durch DED-EB hergestellten Proben, trotz des groben Gefüges sowie der thermischen Belastung im Aufbauprozess, in ihren Eigenschaften gut mit den Spezifikationen des Ausgangsmaterials übereinstimmen. T2 - Kupfersymposium 2023 CY - Jena, Germany DA - 29.11.2023 KW - Wire Electron Beam Additive Manufacturing KW - DED-EB KW - CuSn1 KW - Additive Fertigung PY - 2023 SN - 978-3-910411-03-6 SP - 28 EP - 33 PB - Kupferverband e. V. AN - OPUS4-59118 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Miliūtė, Aistė T1 - Theoretical and experimental development of negative thermal expansion material ZrV2O7 N2 - Zirconium vanadate (ZrV2O7) is a well-known negative thermal expansion (NTE) material which stands out for its remarkable isotropic unit cell contraction over a broad temperature range (130°C < T < 800°C). This enables the fabrication of composites where the overall expansion coefficient can be tailored to a specific negative, positive, or neutral value. Consequently, such composite materials are attractive for many device applications because they can compensate for damage caused by thermal expansion. They are relevant to optical systems, electronic and biomedical applications. In this study, we implement ab-initio-based vibrational computations with partially treated anharmonicity (quasi-harmonic approximation (QHA), temperature-dependent effective harmonic potentials (TDEP)[5]) in combination with experimental methods to follow and rationalize the negative thermal expansion in this material, including the influence of the local structure disorder, microstructure, and defects. In analytical techniques that can provide structural information such as pair distribution function analysis (PDF), X-ray diffraction (XRD), and Extended X-ray Absorption Fine Structure (EXAFS), molecules and atoms are fit geometrically without consideration of atom interactions. Therefore, in combination with these methods, we also consider potential energy surfaces and conclude what structures are likely to form energetically in the full NTE temperature range, in addition to fitting experimental data geometrically. We also optimise experimentally fitted structures to their lowest energy configurations and re-generate comparative data to observe what differences would be visible experimentally. T2 - XLVIII International Congress of Theoretical Chemists of Latin Expression CY - Cartagena de Indias, Colombia DA - 13.07.2025 KW - NTE KW - Ab initio KW - QHA KW - TDEP KW - anharmonicity PY - 2025 AN - OPUS4-63873 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bakir, Nasim T1 - Weld pool shape observation in high power laser beam welding N2 - The geometry of the melt pool in laser beam welding plays a major role to understand the dynamics of the melt and its solidification behavior. In this study, a butt configuration of 15 mm thick structural steel and transparent quartz glass was used to observe the weld pool geometry by means of high-speed camera and an infrared camera recording. The observations show that the dimensions of the weld pool vary depending on the depth. The areas close to the weld pool surface take a teardrop-shape. A bulge-region and its temporal evolution were observed approximately in the middle of the depth of the weld pool. Additionally, a 3D transient thermal-fluid numerical simulation was performed to obtain the weld pool shape and to understand the formation mechanism of the observed bulging effect. The model takes into account the local temperature field, the effects of phase transition, thermo-capillary convection, natural convection and temperature-dependent material properties up to evaporation temperature. The numerical results showed good accordance and were furthermore used to improve the understanding of the experimentally observed bulging effect. T2 - LANE Conference 2018 CY - Fürth, Germany DA - 03.09.2018 KW - High power laser beam welding KW - Weld pool shape KW - Bulging KW - Numerical process simulation PY - 2018 AN - OPUS4-45876 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Robust Data Generation, Heuristics and Machine Learning for Materials Design N2 - Despite significant progress, computational materials design still faces challenges, especially when simulating large systems needed to describe defects, interfaces, or amorphous states with the accuracy of density functional theory (DFT) or beyond.[1] To address these limitations, machine learning (ML) methods have become increasingly popular in recent years. In this talk, I will present how we’ve developed robust data generation strategies that support the creation and benchmarking of new ML models.[2] I’ll focus on methods for large-scale quantum-chemical bonding analysis and workflows for ML interatomic potentials. We’ve shown that quantum-chemical bonding properties can be used in ML models to predict phononic properties.[3] This enables us to validate several expected correlations— such as the link between bonding strength and force constants—on a large scale. Additionally, we’ve built an automated training framework for machine-learned interatomic potentials (autoplex).[4] Initial workflows include random structure searches, which are well-suited for general-purpose potentials, as well as workflows tailored to ML potentials with accurate phonon properties. While atomistic simulations are highly effective for certain material properties, others— like magnetism or synthesizability—remain difficult. In these cases, it’s promising to benchmark established ab initio methods against chemical heuristics or to develop new ML models based primarily on experimental data.[5,6] T2 - SusML (Sustainable Machine Learning Workshop) CY - Dresden, Germany DA - 29.09.2025 KW - Materials Design KW - Materials Acceleration Platforms KW - Automation KW - Workflows KW - Machine Learned Interatomic Potentials KW - Synthesizability KW - Magnetism PY - 2025 AN - OPUS4-64244 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Robust data generation, heuristics and machine learning for materials design N2 - Machine learning (ML) offers new routes to overcome the limitations of density functional theory (DFT) for advanced materials. We present data-generation strategies and workflows for ML interatomic potentials, including large-scale quantum-chemical bonding analysis.[1,2,3] Incorporating bonding descriptors into ML models enables prediction of phononic properties and validation of correlations between bonding strength, force constants, and thermal conductivity.[3] We introduce autoplex, an automated framework for training ML potentials, supporting general-purpose and phonon-focused workflows.[4] These developments provide a basis for fine-tuning foundation models for thermal transport at reduced cost.[5] For properties such as magnetism or synthesizability, we discuss complementary approaches, comparing ab initio methods with chemical heuristics and experimental data-driven ML models.[6,7]Our work advances scalable, accurate simulations for materials discovery. T2 - DPG Dresden, Condensed Matter CY - Dresden, Germany DA - 10.03.2026 KW - Materials Design KW - Materials Acceleration Platforms KW - Advanced materials simulations KW - Automation KW - High-throughput KW - Thermal Conductivity KW - Chemical Bonding Analysis KW - Phonons KW - Amorphous Materials PY - 2026 AN - OPUS4-65648 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas T1 - Einsatz vernetzter Sensorik für datenbasierte Regelung von MSG-Schweißprozessen N2 - In diesem Vortrag werden die Möglichkeiten vernetzter Sensorik zur Digitalisierung der schweißtechnischen Prozesskette aufgezeigt. Besonderer Fokus liegt auf der Fusion von Messdaten aus unterschiedlichen physikalischen Domänen. Dies ermöglicht die Korrelation relevanter den Schweißprozess charakterisierenden elektrischen Kenngrößen mit optisch gemessenen geometrischen Qualitätsmerkmalen der Schweißnaht. Die dynamische Prozessführung ermöglicht hierbei das Generieren großer inhomogener Datenmengen, was ein entsprechendes Schweißdatenmanagement erfordert. Durch Einsatz von Methoden des maschinellen Lernens konnten Regressionsmodelle abgeleitet werden, welche Grundlage für eine adaptive Prozessführung sind. T2 - DVS AfT AG V2.8 "Lichtbogenphysik" - Lichtbogenkolloquium 2018 CY - GSI Gesellschaft für Schweißtechnik International mbH Duisburg, Germany DA - 14.03.2018 KW - Digitalisierung KW - Adaptive MSG-Lichtbogenschweißprozesse KW - Künstliche Intelligenz KW - Datenmanagement PY - 2018 AN - OPUS4-46638 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Szymoniak, Paulina A1 - Li, Z. A1 - Wang, D.-Y. A1 - Schoenhals, Andreas T1 - Dielectric and flash DSC investigations on an epoxy based nanocomposite system with MgAl layered double hydroxide as nanofiller N2 - Nanocomposites based on MgAL layered double hydroxides (LDH) and an epoxy resin were prepared and investigated by a combination of complementary methods. As epoxy resin Bisphenol A diglycidyl ether (DGEBA) was used with Diethylenetriamine as curing agent. The LDH was modified with taurine, which acts as an additional crosslinking agent due to its amine groups. The epoxy resin was cured in a presence of the nanofiller, which was added to the system in various concentrations. X-ray scattering, by combination of SAXS and WAXS was used to characterize the morphology of the obtained nanocomposites. These investigations show that the filler is distributed in the matrix as small stacks of ca. 10 layers. The molecular dynamics of the system, as probe for structure, was investigated by broadband dielectric spectroscopy. In addition to the - and -relaxation (dynamic glass transition), characteristic for the unfilled materials, a further process was found which was assigned to localized fluctuations of segments physically adsorbed or chemically bonded to the nanoparticles. The dielectric -relaxation is shifted to higher temperatures for the nanocomposites in comparison to the pure material but depends weakly on the content of nanoparticles. Further, for the first time Flash DSC was employed to a thermosetting system to investigate the glass transition behavior of the nanocomposites. The heating rates were converted in to relaxation rates. For low concentrations of the nanofiller the thermal data overlap more or less with that of the pure epoxy. For higher concentrations the thermal data are shifted significantly to higher temperatures. This is discussed in terms the cooperativity approach to the glass transition. KW - Nanocomposites KW - Broadband dielectric spectroscopy KW - Flash DSC PY - 2019 DO - https://doi.org/10.1016/j.tca.2019.01.010 SN - 0040-6031 VL - 677 SP - 151 EP - 161 PB - Elsevier AN - OPUS4-48218 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Üstündag, Ömer A1 - Bakir, Nasim A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Influence of oscillating magnetic field on the keyhole stability in deep penetration laser beam welding N2 - The stability of the keyhole decreases for deep penetrated high-power laser beam welding. The keyhole tends to collapse with increasing laser power and e.g. keyhole induced porosity can occur. This study deals with the observation of the keyhole during high-power laser beam welding in partial penetration mode by means of a high-speed camera. A butt configuration of 25 mm thick structural steel and transparent quartz glass was used for the experiments. An oscillating magnetic field was applied perpendicular to the welding direction on the root side of the steel plate. The keyhole was highlighted with a coaxial diode laser. It was ascertained that the stability of the keyhole and the weld penetration depth were increased by applying an oscillating magnetic field with an oscillating frequency of 1.2 kHz and a magnetic flux density of 50 mT. KW - Magnetic field KW - Laser beam welding KW - Keyhole stability PY - 2021 DO - https://doi.org/10.1016/j.optlastec.2020.106715 SN - 0030-3992 VL - 135 SP - 106715 PB - Elsevier Ltd. AN - OPUS4-52007 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Üstündag, Ömer T1 - Analysis of microstructure and mechanical properties of single-pass laser hybrid welded thick-walled steels up to 30 mm with contactless electromagnetic backing N2 - The study deals with the influence of the heat input on the thermal cycles, the microstructure and the mechanical properties for laser-hybrid welded steels of S355J2 with thicknesses up to 30 mm using a 20-kW high-power laser with contactless electromagnetic backing. The focus is on the change of the mechanical properties over the seam thickness. Therefore, the impact toughness and tensile strength were tested in different depths. Based on the experiments, a heat input of 1.3 kJ/mm - 1.6 kJ/mm, 2 kJ/mm - 2.4 kJ/mm and 3.7 kJ/mm were recommended when single-pass welding of 20 mm, 25 mm and 30 mm with a 20-kW laser in regard to the minimum requirements of the mechanical properties, respectively. Lower heat inputs led to undesired microstructure consisting of martensite, hardening and deteriorated impact toughness, where higher heat inputs led to grain-coarsening and even loss of impact strength due to the formation of retained-austenite on the grain boundaries. T2 - EMPOrIA 2023 - International Joint Conference CY - Aachen, Germany DA - 16.05.2023 KW - Laser hybrid welding KW - Electromagnetic backing KW - Thermal cycles KW - Charpy impact toughness KW - Thick-plate welding PY - 2023 AN - OPUS4-58614 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Strommer, Bettina A1 - Schulze, Dietmar A1 - Schartel, Bernhard A1 - Böhning, Martin T1 - Networking Skills: The Effect of Graphene on the Crosslinking of Natural Rubber Nanocomposites with Sulfur and Peroxide Systems N2 - Tailored crosslinking in elastomers is crucial for their technical applications. The incorporation of nanoparticles with high surface-to-volume ratios not only leads to the formation of physical networks and influences the ultimate performance of nanocomposites, but it also affects the chemical crosslinking reactions. The influence of few-layer graphene (FLG) on the crosslinking behavior of natural rubber is investigated. Four different curing systems, two sulfur-based with different accelerator-to-sulfur ratios, and two peroxide-based with different peroxide concentrations, are combined with different FLG contents. Using differential scanning calorimetry (DSC), vulcametry (MDR) and swelling measurements, the results show an accelerating effect of FLG on the kinetics of the sulfur-based curing systems, with an exothermic reaction peak in DSC shifted to lower temperatures and lower scorch and curing times in the MDR. While a higher accelerator-to-sulfur ratio in combination with FLG leads to reduced crosslinking densities, the peroxide crosslinkers are hardly affected by the presence of FLG. The good agreement of crosslink densities obtained from the swelling behavior confirms the suitability of vulcameter measurements for monitoring the complex vulcanization process of such nanocomposite systems in a simple and efficient way. The reinforcing effect of FLG shows the highest relative improvements in weakly crosslinked nanocomposites. KW - Nanocomposite KW - Elastomers KW - Graphene KW - Crosslinking KW - Network KW - Rubber KW - Vulcanization PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-560409 DO - https://doi.org/10.3390/polym14204363 VL - 14 IS - 20 PB - MDPI AN - OPUS4-56040 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Balderas-Xicohtencatl, R. A1 - Villajos, José Antonio A1 - Casabán, J. A1 - Wong, D. A1 - Maiwald, Michael A1 - Hirscher, M. T1 - ZIF‑8 Pellets as a Robust Material for Hydrogen Cryo-Adsorption Tanks N2 - Cryoadsorption on the inner surface of porous materials is a promising solution for safe, fast, and reversible hydrogen storage. Within the class of highly porous metal−organic frameworks, zeolitic imidazolate frameworks (ZIFs) show high thermal, chemical, and mechanical stability. In this study, we selected ZIF-8 synthesized mechanochemically by twin-screw extrusion as powder and pellets. The hydrogen storage capacity at 77 K and up to 100 bar has been analyzed in two laboratories applying three different measurement setups showing a high reproducibility. Pelletizing ZIF-8 increases the packing density close to the corresponding value for a single crystal without loss of porosity, resulting in an improved volumetric hydrogen storage capacity close to the upper limit for a single crystal. The high volumetric uptake combined with a low and constant heat of adsorption provides ca. 31 g of usable hydrogen per liter of pellet assuming a temperature−pressure swing adsorption process between 77 K − 100 bar and 117 K − 5 bar. Cycling experiments do not indicate any degradation in storage capacity. The excellent stability during preparation, handling, and operation of ZIF-8 pellets demonstrates its potential as a robust adsorbent material for technical application in pilot- and full-scale adsorption vessel prototypes. KW - Hydrogen adsorption storage KW - Metal−organic frameworks KW - ZIF-8 KW - Cryoadsorption KW - Hydrogen Storage KW - MefHySto PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-569473 DO - https://doi.org/10.1021/acsaem.2c03719 SN - 2574-0962 SP - 1 EP - 8 PB - ACS Publications CY - Washington DC AN - OPUS4-56947 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schubnell, J. A1 - Konidena, S. K. A1 - Jung, M. A1 - Braun, M. A1 - Ehlers, S. A1 - Madia, Mauro A1 - Kannengießer, Thomas A1 - Löschner, D. T1 - Approach for the probabilistic fatigue assessment of welded joints based on the local geometry of the weld seam N2 - Welded joints show large variation of the weld toe geometry along the weld seam, which is one important reason for the comparably large scatter in fatigue life. Therefore, it is crucial to take the local geometry at the weld toe into account, to reduce the conservatism in fatigue assessment of welded joints. This study is based on the IBESS procedure for the calculation of the fatigue strength, whereby the evaluation of local geometrical parameters is carried out by means of 3D surface scans. The approach is validated against 26 fatigue test series. The fatigue life is in general overpredicted, whereas good agreement is achieved for high stress ratio (R = 0.5). A sensitivity analysis conducted with IBESS shows that weld toe radii ρ < 2 mm and flank angle α < 30° have a significant influence on the calculated fatigue strength. In contrast to this, no strong correlation between ρ and the fatigue strength was determined experimentally in this study. KW - 3D Scanning KW - Fatigue Strength KW - Fracture Mechanics KW - IBESS Approach KW - Local Weld Geometry KW - Welded Joints PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-585700 DO - https://doi.org/10.1111/ffe.14170 SN - 8756-758X SP - 1 EP - 20 PB - Wiley AN - OPUS4-58570 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Strommer, Bettina A1 - Schulze, Dietmar A1 - Schartel, Bernhard A1 - Böhning, Martin T1 - The quantification of anisotropy in graphene/natural rubber nanocomposites: Evaluation of the aspect ratio, concentration, and crosslinking N2 - In the processing of nanocomposites, high shear stresses at elevated tempera-tures orient two-dimensional nanoparticles like graphene. This orientationleads to anisotropic mechanical, thermal or barrier properties of the nanocom-posite. This anisotropy is addressed in this study by comparing graphene (few-layer graphene, FLG) with a nanoscaled carbon black (nCB) at a filler contentof 3 phr, by varying the vulcanization, and by comparing different FLG con-tents. Transmission electron microscopy gives insight into the qualitative ori-entation in the nanocomposite with FLG or nCB. The storage moduli paralleland normal to the orientation reveal the direction dependency of reinforce-ment through dynamic mechanical analysis (DMA). Dimensional swellingmeasurements show a restriction of the expansion parallel to the FLG orienta-tion, and an increased expansion normal to the orientation. The vulcanizationsystem and crosslinking determine the respective level of property values, andhigher crosslinking densities increase the anisotropy in DMA resulting invalues of up to 2.9 for the quantified anisotropy factor. With increasing FLGcontent, the anisotropy increases. A comparison of the results reveals swellingmeasurements as the most suitable method for the determination of anisot-ropy. Compared to recent literature, the presented processing induces higheranisotropy, leading to higher reinforcing effects in the direction of orientation KW - Natural rubber KW - Graphene KW - Nanocomposite KW - Mechanical properties KW - Swelling PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-571522 DO - https://doi.org/10.1002/app.53753 SN - 1097-4628 VL - 140 IS - 16 SP - 1 EP - 15 PB - Wiley online library CY - Hoboken, New Jersey (USA) AN - OPUS4-57152 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Han, Ying A1 - Kruse, Julius A1 - Rosalie, Julian A1 - Radners, J. A1 - von Hartrott, P. A1 - Skrotzki, Birgit T1 - Influence of mean stress and overaging on fatigue life of aluminum alloy EN AW-2618A N2 - Fatigue tests were performed on the forged aluminum alloy EN AW-2618A in the T61 state. Different stress ratios (R = -1, R = 0.1) were selected to study the influence of mean stress on fatigue life. Two overaged states (10 h/230 ◦C, 1000 h/230 ◦C) were also tested to investigate the influence of overaging on fatigue life. Transmission electron microscopy (TEM) was used to characterize the precipitates (S-phase), which are mainly responsible for the strength of the alloy. A fractographic analysis was also performed to determine the failure mode. Overaging reduces the fatigue life compared to the T61 state. The longer the aging time, the lower the fatigue resistance. The reason is the decrease in (yield) strength, which correlates with the radius of the S-phase: the precipitate radius increases by a factor of approximately two for the overaged states compared to the initial state. The analysis of the fracture surfaces showed crack initiation occurs predominantly on the outer surface and is associated with the primary phases. KW - Aluminum alloys KW - Aging KW - Fatigue KW - Microstructure KW - Electron microscopy KW - S-Phase PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-583708 DO - https://doi.org/10.1016/j.msea.2023.145660 SN - 0921-5093 VL - 886 SP - 1 EP - 10 PB - Elsevier B.V. AN - OPUS4-58370 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ulbricht, Alexander A1 - Ávila Calderón, Luis A1 - Sommer, Konstantin A1 - Mohr, Gunther A1 - Evans, Alexander A1 - Skrotzki, Birgit A1 - Bruno, Giovanni T1 - Evolution of Creep Damage of 316L Produced by Laser Powder Bed Fusion N2 - The damage mechanisms of metallic components produced by process laser powder bed fusion differ significantly from those typically observed in conventionally manufactured variants of the same alloy. This is due to the unique microstructures of additively manufactured materials. Herein, the focus is on the study of the evolution of creep damage in stainless steel 316L specimens produced by laser powder bed fusion. X-ray computed tomography is used to unravel the influence of the process-specific microstructure from the influence of the initial void distribution on creep damage mechanisms. The void distribution of two specimens tested at 600 °C and 650 °C is analyzed before a creep test, after an interruption, and after fracture. The results indicate that the formation of damage is not connected to the initial void distribution. Instead, damage accumulation at grain boundaries resulting from intergranular cracking is observed. KW - Creep KW - Computed Tomography KW - PBF-LB/M/316L KW - Laser Powder Bed Fusion KW - Microstructure KW - AISI 316L KW - Additive Manufacturing PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-574127 DO - https://doi.org/10.1002/adem.202201581 SP - 1 EP - 9 PB - Wiley-VCH GmbH CY - Weinheim AN - OPUS4-57412 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sonntag, Nadja A1 - Jürgens, Maria A1 - Uhlemann, Patrick A1 - Skrotzki, Birgit A1 - Olbricht, Jürgen T1 - Experimental data from service-like creep-fatigue experiments on grade P92 steel N2 - This article refers to the research article entitled “Creep-Fatigue of P92 in Service-Like Tests with Combined Stress- and Strain-Controlled Dwell Times” [1]. It presents experimental mechanical data from complex service-like creep-fatigue experiments performed isothermally at 620 °C and a low strain amplitude of 0.2 % on tempered martensite-ferritic grade P92 steel. The data sets in text file format provide cyclic deformation (min. and max. stresses) and the total (hysteresis) data of all recorded fatigue cycles for three different creep-fatigue experiments: 1) a standard relaxation fatigue (RF) test with symmetrical dwell times of three minutes introduced at minimum and maximum strain, 2) a fully strain-controlled service-like relaxation (SLR) test combining these three-minute peak strain dwells with a 30-minute dwell in between at zero strain, and 3) a partly stress-controlled service-like creep (SLC) test combining the three-minute peak strain dwells with 30-minute dwells at constant stress. Such service-like (SL) tests with additional long-term stress- and strain-controlled dwell times are non-standard, rare, and expensive, making these data very valuable. They may be used to approximate cyclic softening in the technically relevant range, for the design of complex SL experiments, or for detailed analyses of stress-strain hystereses (e.g., for stress or strain partitioning methods, for the determination of hysteresis energies (work), inelastic strain components, etc.). In addition, the latter analyses may supply important input for advanced parametric lifetime modeling of components under creep-fatigue loading or model calibration parameters. KW - Tempered martensite-ferritic steel KW - Creep KW - Stress relaxation KW - Creep-fatigue KW - Dwell times PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-578407 DO - https://doi.org/10.1016/j.dib.2023.109333 SN - 2352-3409 VL - 49 SP - 1 EP - 9 PB - Elsevier Inc. AN - OPUS4-57840 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rockenhäuser, Christian A1 - von Hartrott, P. A1 - Skrotzki, Birgit T1 - Brinell-Hardness data (HBW 2.5/62.5) of aluminum alloy EN AW-2618A after different aging times and temperatures N2 - The article covers data on the Brinell hardness of the forged precipitation-hardened aluminum alloy EN AW-2618A in the initial T61 condition (i. e. slightly underaged) and after isothermal aging for up to 25,0 0 0 h at aging temperatures between 160 °C and 350 °C. In addition, the hardness was determined on specimens after creep testing at 190 °C and various stresses. The hardness decreases with increasing ag- ing time due to the microstructural evolution of the harden- ing precipitates. The drop occurs faster the higher the aging temperature. Aging under creep load additionally accelerates the hardness decrease. KW - Aluminum alloy KW - EN AW-2618A KW - Brinell hardness KW - Aging KW - Creep KW - Ostwald ripening KW - Reheating PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-567611 DO - https://doi.org/10.1016/j.dib.2022.108830 SN - 2352-3409 VL - 46 PB - Elsevier Inc. AN - OPUS4-56761 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Abel, Andreas T1 - Microstructural and mechanical characterisation of cast Fe-Al-Mo-Ti-B alloys N2 - With the advent of variable renewable energies, long-term energy storage capacities and flexible power generation technologies will be required for reliable grid stability. Hence, power plant technologies and turbomachinery components will continue to be developed and employed for efficient re-conversion of stored energy. With the introduction of new working fluids for higher thermal efficiencies, the working conditions of exposed components and materials will require higher corrosion resistance, but with the same mechanical performance, manufacturability and cost. Intermetallic iron aluminide alloys with their outstanding oxidation and corrosion resistance and good high-temperature properties depict a possible candidate for use in high-temperature structural applications. A quinary Fe-26Al-4Mo-0.5Ti-1B solid-solution alloy with eutectic particle hardening particularly demonstrated competitive mechanical properties compared to high-alloy P92 steels in previous studies. To derive standard material specifications with industrially relevant casting strategies, centrifugal investment-cast Fe-25Al-3.7Mo-0.4Ti-1B was characterised with respect to microstructure, thermophysical properties and mechanical properties under quasi-static tensile and creep loading up to 700 °C. Compared to P92 steel, the alloy demonstrated superior tensile strength above 550 °C and lower creep rates at 650 °C if stresses increase above 170 MPa. At lower temperatures though, the mechanical properties were inferior to P92 steel and related Fe-Al-Mo-Ti-B alloys, which was correlated to large grain sizes, a high tendency to surface and bulk cracking and a pronounced effect of tension-compression asymmetry. In further studies on alloy composition with varying Al, Mo and B concentration, a non-linear relationship of solid-solution hardening with solute Mo concentration was found. In this regard, halving Mo was the most effective measure for reducing brittleness without decreasing strength at room and elevated temperatures. Higher solidification rates and grain refinement down to 30 µm by die casting had a positive effect on ambient tensile strength, but were not achievable by investment casting. Dilatometry and hardness measurements indicated a low thermal vacancy hardening effect which was less sensitive to low-temperature annealing than in B2 FeAl alloys. Although mechanical properties up to 550 °C could be considerably improved by alloy development and processing, ductility at room temperature generally remained below 1%, necessitating substantial design margins for components from Fe-Al-Mo-Ti-B alloys. Despite the inherent limitations of alloy and casting process, the gained insights will help to prioritise future areas of research to mature cost-effective higher-order Fe Al alloys for high-temperature structural applications. KW - Hardness KW - Iron aluminide alloy KW - Micro structure KW - Tensile strength KW - Creep strength PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-632810 DO - https://doi.org/10.5445/IR/1000181739 SP - 1 EP - 179 PB - Karlsruher Institut für Technologie (KIT) CY - Karlsruhe AN - OPUS4-63281 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yildirim, Arda A1 - Bühlmeyer, A. A1 - Hayash, S A1 - Haenle, J. C. A1 - Sentker, K. A1 - Krause, Christina A1 - Huber, Patrick A1 - Laschat, Sabine A1 - Schönhals, Andreas T1 - Multiple glassy dynamics in dipole functionalized triphenylene-based discotic liquid crystals revealed by broadband dielectric spectroscopy and advanced calorimetry – assessment of the molecular origin N2 - A selected series of dipole functionalized triphenylene-based discotic liquid crystals (DLCs) was synthesized and investigated in a systematic way to reveal the phase behavior and molecular dynamics. The later point is of particular importance to understand the charge transport in such systems which is the key property for their applications such as organic field-effect transistors, solar cells or as nanowires in molecular electronics, and also to tune the properties of DLCs. The mesomorphic properties were studied by polarizing optical microscopy, X-ray diffraction, and differential scanning calorimetry, which were compared to the corresponding unfunctionalized DLC. The molecular dynamics were investigated by a combination of state-of-the-art broadband dielectric spectroscopy (BDS) and advanced calorimetry such as fast scanning calorimetry (FSC) and specific heat spectroscopy (SHS). Besides localized fluctuations, surprisingly multiple glassy dynamics were detected for all materials for the first time. Glassy dynamics were proven for both processes unambiguously due to the extraordinary broad frequency range covered. The a1-process is attributed to fluctuations of the alky chains in the intercolumnar space because a polyethylene-like glassy dynamics is observed. This corresponds to a glass transition in a confined three-dimensional space. The a2-process found at temperatures lower than a1-process, is assigned to small scale rotational and/or translational in plane fluctuations of the triphenylene core inside distorted columns. This can be considered as a glass transition in a one-dimensional fluid. Therefore, obtained results are of general importance to understand the glass transition, which is an unsolved problem of condensed matter science. KW - Discotic Liquid Crystals KW - Broadband dielectric spectroscopy KW - Flash DSC KW - Specific heat spectroscopy PY - 2019 DO - https://doi.org/10.1039/c9cp03499d SN - 1463-9076 VL - 21 IS - 33 SP - 18265 EP - 18277 PB - RSC AN - OPUS4-48739 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröder, Jakob A1 - Han, Ying A1 - Fritsch, Tobias A1 - Hejazi, Bardia A1 - Ulbricht, Alexander A1 - Skrotzki, Birgit A1 - Bruno, Giovanni T1 - X-ray computed tomography quantifies primary phases and reveals crack morphology in high-cycle fatigue of aluminum alloy EN AW-2618A N2 - Since the introduction of high-strength aluminum alloys understanding their fatigue behavior is of high interest for the structural integrity of engineering components, in this context, the alloy EN AW-2618A gains its high strength from both nanometer size precipitates and micrometer size primary phases. The latter phases are often identified as crack initiation sites. In this study, it uses a combination of synchrotron and laboratory-based X-ray computed tomography to image and quantify such primary phases and the fatigue cracks appearing in interrupted tests. Based on the gray-level differences in the synchrotron X-ray computed tomography scans, this study is able to distinguish low- and high-absorbing particles. The dominant (volume fraction >99%) high absorbing primary phase can be quantified in good agreement with results of Thermo-Calc calculations. To image the fatigue crack, laboratory X-ray computed tomography scans are performed at different tensile loads to open the crack. The results show that with an appropriate crack opening tensile load, the fatigue crack morphology can be reliably revealed. Based on these results, the influence of the primary phases on the fatigue crack initiation and propagation are discussed. KW - X-ray computed tomography KW - Fatigue KW - Aluminum KW - Primary phases PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-632724 DO - https://doi.org/10.1002/adem.202500235 SN - 1527-2648 SP - 1 EP - 9 PB - Wiley-VCH CY - Weinheim AN - OPUS4-63272 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Han, Ying A1 - Schriever, Sina A1 - von Hartrott, Philipp A1 - Rockenhäuser, Christian A1 - Skrotzki, Birgit T1 - Creep dataset for aluminum alloy EN AW-2618A in the T61 and overaged condition 1000 h/190 °C N2 - The article presents creep data for the precipitation-hardened aluminum alloy EN AW-2618A, which was tested in its initial slightly underaged T61 condition and after being aged at 190 °C for 1000 h. The creep test temperatures ranged between 160 °C and 230 °C, and the applied initial stresses between 40 MPa and 290 MPa. The testing times reached up to 4700 h. 19 data sets are provided as creep strain vs. time series. A data schema originally developed to manage creep reference data of a single-crystalline nickel-based superalloy was adapted for the research data set of the polycrystalline aluminum alloy and used to enrich the test data with extensive metadata. The dataset can be used to calibrate and validate creep models. The creep data supplement the hardness and microstructure data that have been previously published. KW - Aluminum alloy EN AW-2618A KW - Aging KW - Overaging KW - High temperature KW - Creep PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-641517 DO - https://doi.org/10.1016/j.dib.2025.112054 SN - 2352-3409 VL - 62 SP - 1 EP - 10 PB - Elsevier CY - Amsterdam [u.a.] AN - OPUS4-64151 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bhadeliya, Ashok A1 - Rehmer, Birgit A1 - Skrotzki, Birgit A1 - Jokisch, Torsten A1 - Olbricht, Jürgen A1 - Fedelich, Bernard T1 - Fatigue crack growth in nickel-based alloy 247DS with side-brazed pre-sintered preform N2 - Pre-sintered preform (PSP) brazing is employed in the repair of gas turbine components made of nickel-based alloys, including restoring the surface and dimensions of turbine blades and vanes. This study investigates the fatigue crack growth (FCG) behavior of Alloy 247DS specimens with side-brazed PSP material, mimicking a typical sandwich structure formed during such repairs. FCG tests were conducted at an elevated temperature of 950 °C and a stress ratio (R) of 0.1 on specimens with PSP layer thicknesses of 1.5 mm, 2 mm, 3 mm, and 4.5 mm to assess the influence of PSP thickness on fatigue crack growth behavior. Fractographic and metallographic analyses were performed to elucidate the underlying crack growth mechanisms and the microstructural characteristics of both materials. The results revealed that a crack consistently initiated in the PSP material, originating from the starter notch, particularly at the specimen corner during the pre-cracking phase. Additionally, crack propagation in the PSP material consistently advanced ahead of the crack in the Alloy 247DS. This crack growth behavior is attributed to the difference in elastic properties and microstructural differences between the PSP and base material. Metallographic analysis revealed the presence of porosity and brittle precipitates within the PSP material, which led to faster intergranular crack growth. Conversely, Alloy 247DS exhibited transgranular crack growth, contributing to the observed crack propagation behavior. This study demonstrates the applicability of standard FCG testing methods and an approach to characterize the FCG behavior in sandwich specimens, where crack growth occurs simultaneously in both materials, providing a preliminary understanding of crack growth behavior in Alloy 247DS with side-brazed PSP. KW - High-temperature fatigue crack growth (FCG) KW - Nickel-based alloys KW - Alloy 247DS KW - Pre-Sintered Preform (PSP) PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-629783 DO - https://doi.org/10.1016/j.ijfatigue.2025.108961 VL - 197 SP - 1 EP - 13 PB - Elsevier BV AN - OPUS4-62978 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Durlo Tambara, Luís Urbano A1 - Dehn, F. A1 - Gluth, Gregor T1 - Effect of alkali-activated concrete composition on carbonation rate under accelerated and natural conditions N2 - While alkali-activated binders offer certain advantages over traditional Portland cement binders, particu¬larly in terms of resistance against chemical attacks and potentially environmental footprint, their degradation mechanisms remain incompletely understood at present, specifically carbonation. Thus, this study investigates the impact of natural and accelerated carbonation (1% and 4% CO2) on three different compositions of alkali-activated concretes: 100% calcined clay (C100) binder, 100% ground blast furnace slag (S100) binder, and a 40% calcined clay and 60% blast furnace slag blend (C40S60). C100 concretes exhibit faster carbonation kinetics, with five times greater natural carbonation depths than S100. This difference diminishes under accelerated carbonation, showing a 1.5 times difference for 1% CO2 and complete carbonation for 4% CO2 at 90 days. The results thus confirm that accelerated carbonation testing of low-Ca alkali-activated concretes yields results that are not representative of natural carbonation. The C40S60 sample demonstrates a carbonation profile similar to a CEM I concrete, i.e., a high carbonation resistance. Microstructure analysis indicates the formation of three polymorphs of calcium carbonate for S100 (calcite, vaterite, and aragonite), with a higher CO2 concentration favouring aragonite over vaterite. C100 exhibits no calcium carbonates; instead, sodium carbonates form, including trona for 4% CO2 and natrite for both accelerated tests. C40S60 shows calcium and sodium carbonates, although to a lesser extent, containing predominantly calcite and minor signals of natrite. Suitable compositions, like C40S60, prove as effective during natural or accelerated carbonation tests as conventional Portland cement concrete. T2 - RILEM Spring Convention 2024 CY - Milan, Italy DA - 10.04.2024 KW - Alkali-activated concrete KW - Carbonation KW - Calcined clay KW - Slag KW - Durability PY - 2024 AN - OPUS4-59915 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scheuschner, Nils T1 - In-situ thermographic monitoring of the laser metal deposition process N2 - By allowing economic on demand manufacturing of highly customized and complex workpieces, metal based additive manufacturing (AM) has the prospect to revolutionize many industrial areas. Since AM is prone to the formation of defects during the building process, a fundamental requirement for AM to become applicable in most fields is the ability to guarantee the adherence to strict quality and safety standards. A possible solution for this problem lies in the deployment of various in-situ monitoring techniques. For most of these techniques, the application to AM is still very poorly understood. Therefore, the BAM in its mission to provide safety in technology has initiated the project “Process Monitoring of AM” (ProMoAM). In this project, a wide range of in-situ process monitoring techniques, including active and passive thermography, optical tomography, optical emission and absorption spectroscopy, eddy current testing, laminography, X-ray backscattering and photoacoustic methods, are applied to laser metal deposition (LMD), laser powder bed fusion and wire arc AM. Since it is still unclear which measured quantities are relevant for the detection of defects, these measurements are performed very thoroughly. In successive steps, the data acquired by all these methods is fused and compared to the results of reference methods such as computer tomography and ultrasonic immersion testing. The goal is to find reliable methods to detect the formation of defects during the building process. The detailed acquired data sets may also be used for comparison with simulations. Here, we show first results of high speed (> 300 Hz) thermographic measurements of the LMD process in the SWIR range using 316L as building material. For these experiments, the camera was mounted fixed to the welding arm of the LMD machine to keep the molten pool in focus, regardless of the shape of the specimen. As the thermograms do not contain any information about the current spatial position during the building process, we use an acceleration sensor to track the movement and synchronize the measured data with the predefined welding path. This allows us to reconstruct the geometry of the workpieces and assign the thermographic data to spatial positions. Furthermore, we investigate the influence of the acquisition wavelength on the thermographic data by comparing measurements acquired with different narrow bandpass filters (50 nm FWHM) in a spectral range from 1150 nm to 1550 nm. This research was funded by BAM within the Focus Area Materials. T2 - Sim-AM 2019 - 2. International Conference on Simulation for Additive Manufacturing CY - Pavia, Italy DA - 11.09.2019 KW - Additive manufacturing KW - 3D printing KW - Thermography KW - Direct energy deposition KW - Laser Metal Deposition KW - 3D Druck KW - Laser Pulver Auftragsschweißen KW - Additive Fertigung KW - Thermografie PY - 2019 AN - OPUS4-49070 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strommer, Bettina T1 - Natural Rubber Nanocomposites via Optimized Latex Premixing and Conventional Technical Processing N2 - Creation of highly functional materials and replacement of high amounts of conventional fillers are driving forces for the development of nanocomposites. Besides the type and properties of nanoparticles, their dispersing in the elastomeric matrix and the stability of this dispersion through all processing steps are the main factors for the resulting performance of the produced material. Therefore, a preparation chain via latex premixing to a highly filled masterbatch, followed by conventional technical processing is to be developed. Three types of carbon-based particles are characterized as such (SEM, Raman Spectroscopy, BET specific surface area) and in combination with natural rubber, as nanocomposites (TEM. Hardness, Abrasion resistance, Compression set, Cone calorimetry). All of the studied particles lead to an improvement in the investigated mechanical properties, the extent of reinforcement depends strongly on the specific surface of the particle interacting with the elastomeric matrix in combination with their shape. T2 - DKG Elastomer Symposium CY - Online meeting DA - 28.06.2021 KW - Processing KW - Elastomers KW - Nanocomposites KW - Graphene KW - Nanoparticles KW - Latex KW - Natural rubber PY - 2021 AN - OPUS4-53106 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Management of Reference Data in Materials Science and Engineering Exemplified for Creep Data of a Single-Crystalline Ni-Based Superalloy N2 - Here we present our research data management (RDM) framework to conceptualize & implement a digital infrastructure for the Generation, Distribution, and Utilization of reference datasets of materials. The documentation of the test data is often incomplete. This concerns, e.g., material’s manufacturing process or chemical composition, or test equipment’s description and its calibration status. Our concept addresses this issue by proposing the implementation of a requirements profile. A crucial aspect of our concept is to reach a community-agreement on the definition of reference data and on the underlying data schema and vocabulary. T2 - MaRDA2025 Virtual Annual Meeting CY - Online meeting DA - 18.02.2025 KW - NFDI MatWerk KW - Referenzdaten KW - Kriechen KW - Datenschema PY - 2025 AN - OPUS4-64858 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Üstündag, Ö. A1 - Gook, S. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Mechanical Properties of Single-pass Hybrid Laser Arc Welded 25 mm Thick-walled Structures Made of Fine-grained Structural Steel N2 - The presented study deals with the performing and mechanical testing of single pass hybrid laser-arc welds (HLAW) on 25 mm thick plates made of steel grade S355J2. One of the challenges have to be solved at full penetration HLAW of thick plates is the drop formation occurring due to the disbalances of the forces acting in the keyhole and on the melt pool surface. Such irregularities mostly limit the use of high-power laser beam welding or HLAW of thick-walled constructions. To overcome this problem, an innovative concept of melt pool support based on generating Lorentz forces in the weld pool is used in this work. This method allows to perform high quality welds without sagging even for welding of 25 mm thick plates in flat position at a welding speed of 0.9 m min-1. For the obtain of full penetrated welds a laser beam power of 19 kW was needed. A high V-impact energy of up to 160 J could be achieved at the test temperature of 0 °C. Even at the most critical part in the weld root an impact energy of 60 J in average could be reached. The tensile strength of the weld reaches that of the base material. An introduce of the HLAW process with electromagnetic support of the melt pool in the industrial practice is an efficient alternative to the time- and cost-intensive arc-based multi-layer welding techniques which are established nowadays for joining of thick-walled constructions. KW - Mechanical Properties KW - Hybrid Laser Arc Welding KW - Thick-walled Structures KW - Fine-grained Steel PY - 2019 DO - https://doi.org/10.1016/j.promfg.2019.08.016 SN - 2351-9789 VL - 36 SP - 112 EP - 120 PB - Elsevier B.V. AN - OPUS4-48969 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gook, S. A1 - Üstündag, Ömer A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Avoidance of end crater imperfections at high-power laser beam welding of closed circumferential welds N2 - The present work deals with the development of a strategy for the prevention of end crater defects in high-power laser welding of thick-walled circumferential welds. A series of experiments were performed to understand the influence of the welding Parameters on the formation of end crater defects such as pores, cracks, root excess weld metal and shrinkage cavities in the overlap area. An abrupt switch-off of the laser power while closing the circumferential weld leads to a formation of a hole which passes through the whole welded material thickness. A laser power ramp-down causes solidification cracks which are initiated on the transition from full-penetration mode to partial penetration. Defocusing the laser beam led to promising results in terms of avoiding end crater defects. Cracks and pores in the overlap area could be effectively avoided by using defocusing techniques. A strategy for avoiding of end crater imperfections was tested on flat specimens of steel grade S355J2 with a wall thickness of between 8 mm and 10 mm and then transferred on the 10 mm thick pipe sections made of high-strength pipeline steel API5L-X100Q. KW - Laser beam welding KW - Circumferential weld KW - End crater PY - 2019 DO - https://doi.org/10.1007/s40194-019-00841-x SP - 1 PB - Springer AN - OPUS4-50270 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Beygi Nasrabadi, Hossein A1 - Skrotzki, Birgit T1 - Fatigue test ontology (FTO) N2 - Fatigue Test Ontology (FTO) has developed for representing the fatigue testing process, testing equipment requirements, test pieces charactristics, and related testing parameters and their measurement procedure according to DIN EN ISO 12106 standard. Versions info: V2 developed using PROVO+PMDco top-level ontologies. V3 developed using BFO+IOF top-level ontologies. Repositories: GitLab: https://gitlab.com/kupferdigital/process-graphs/lcf-test GitHub: https://github.com/HosseinBeygiNasrabadi/Fatigue-Test-Ontology-FTO- MatPortal: https://matportal.org/ontologies/FTO IndustryPortal: https://industryportal.enit.fr/ontologies/FTO KW - Ontology KW - Fatigue testing KW - FAIR data PY - 2024 UR - https://gitlab.com/kupferdigital/process-graphs/lcf-test UR - https://github.com/HosseinBeygiNasrabadi/Fatigue-Test-Ontology-FTO- UR - https://matportal.org/ontologies/FTO UR - https://industryportal.enit.fr/ontologies/FTO PB - GitLab CY - San Francisco, CA, USA AN - OPUS4-60547 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Andrade, M. A. B. T1 - Numerical and experimental determination of the sound pressure distribution in single-axis acoustic levitators T2 - 2012 IEEE International Ultrasonics Symposium (IUS) CY - Dresden, Germany DA - 07.10.2012 KW - Acoustic levitation KW - Matrix method KW - Pressure field PY - 2012 N1 - Geburtsname von Buurman, Merwe: Albrecht, M. - Birth name of Buurman, Merwe: Albrecht, M. AN - OPUS4-27326 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Schartel, Bernhard A1 - Richter, K. H. A1 - Böhning, Martin ED - Morgan, A. B. ED - Wilkie, C. A. ED - Nelson, G. L. T1 - Synergistic use of talc in halogen-free flame retarded polycarbonate/Acrylonitrile-butadiene-styrene blends N2 - Pyrolysis, flammability, fire behavior, melt viscosity, and gas diffusion of bisphenol A polycarbonate/acrylonitrile-butadiene-styrene (PC/ABS) were investigated, with bisphenol A bis(diphenyl phosphate) (BDP), with 10 wt.% talc and with BDP in combination with 5, 10 and 20 wt.% talc, respectively. Compared to PC/ABS, PC/ABS + BDP results in an increased decomposition temperature of PC, a higher char yield, a significantly increased LOI, a V-0 classification in UL 94, a reduced peak heat release rate (pHRR), and a reduced total heat release (THR) in the cone calorimeter. This efficient flame retardancy is due to mechanisms in both the gas and condensed phases. PC/ABS + 10 wt.% talc shows a decrease in the PC decomposition temperature. The fire behavior is improved in part compared to PC/ABS, with an increased LOI and reduced pHRR. PC/ABS + BDP + 10 wt.% talc shows a strong synergism in LOI, a V-0 classification, and a decrease in pHRR, whereas THR is slightly increased compared to PC/ABS + BDP. Talc decreases the gas diffusion and enhances the flow limit for low shear rates, both of which influence the pyrolysis and flammability results. Further, talc improves the protection properties of the fire residues. Nevertheless it also partly suppresses flame inhibition and the charring effect of BDP. The synergism between BDP and talc in LOI is obtained even for low talc loadings in PC/ABS + BDP + talc, whereas for higher loadings saturation is observed. KW - Flame retardancy KW - PC/ABS KW - Aryl phosphate KW - Talc PY - 2012 SN - 978-0-8412-2780-4 DO - https://doi.org/10.1021/bk-2012-1118.ch002 N1 - Serientitel: ACS Symposium Series – Series title: ACS Symposium Series VL - 1118 IS - Chapter 2 SP - 15 EP - 36 PB - Oxford University Press AN - OPUS4-27563 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - George, Janine A1 - Naik, Aakash A1 - Jackson, A. J. A1 - Baird, S. T1 - Scripts to reproduce "Automated bonding analysis with crystal orbital Hamilton populations" N2 - This repo allows to recreate our publication: https://doi.org/10.1002/cplu.202200123 In contrast to 0.2.2, we fixed an issue with absolute path. KW - Automation KW - High-throughput computations KW - Bonding analysis PY - 2022 UR - https://github.com/JaGeo/LobsterAutomation UR - https://doi.org/10.5281/zenodo.6421928 UR - https://doi.org/10.5281/zenodo.6595062 UR - https://doi.org/10.5281/zenodo.6599556 UR - https://doi.org/10.5281/zenodo.6674670 UR - https://doi.org/10.5281/zenodo.6704163 DO - https://doi.org/10.5281/zenodo.6421927 PB - Zenodo CY - Geneva AN - OPUS4-55177 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gallo, Emanuela A1 - Schartel, Bernhard A1 - Schmaucks, G. A1 - von der Ehe, Kerstin A1 - Böhning, Martin T1 - Effect of well dispersed amorphous silicon dioxide in flame retarded styrene butadiene rubber N2 - Spherically shaped amorphous silicon dioxide with broad size particle distribution was used in combination with aluminium trihydroxide (ATH) in styrene butadiene rubber composites. The pyrolysis, flammability, fire properties, flame spread and gas diffusion were investigated. The kind and amount of ATH, but in particular the fine silicon dioxide chosen as an additive, influenced the thermal decomposition and fire behaviour of styrene butadiene rubber composites. Gravimetric gas sorption measurements showed that the gas diffusion was systematically lower with silicon dioxide. The initial pyrolysis gas release was hindered, increasing the temperature at which decomposition begins as well as the ignition time in fire tests. During combustion, ATH and silicon dioxide accumulate on the surface of the specimen, forming a residual protective layer. A reduced peak heat release rate and fire spread were observed. The addition of a special kind of silicon dioxide is proposed to play a key role in optimising fire retardancy. KW - Flame retardancy KW - Styrene butadiene rubber KW - SBR KW - Silicon dioxide KW - Aluminium trihydroxide KW - ATH PY - 2013 DO - https://doi.org/10.1179/1743289812Y.0000000012 SN - 1465-8011 SN - 1743-2898 VL - 42 IS - 1 SP - 34 EP - 42 PB - IOM Communications CY - London, UK AN - OPUS4-27626 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weber, Gert A1 - Brauser, Stephan A1 - Gaul, Holger A1 - Rethmeier, Michael T1 - Study of fatigue behavior for spot welded tensile shear specimens of advanced high strength steels N2 - For automotive body-in-white applications the influence of manufacture-related gaps between the steel sheets and also of manufacture-related surface cracks on the fatigue behavior of tensile shear specimens for spot welded TRIP steel was analyzed. It was shown that gaps between the steel sheets reduce the fatigue strength, whereas the fatigue behavior is neither influenced by cracks in the electrode indentation area nor in the heat effected zone. KW - Automotive manufacteuring KW - Fatigue behavior KW - TRIP Steel HCT690T PY - 2012 DO - https://doi.org/10.1002/srin.201100286 SN - 1611-3683 SN - 0177-4832 VL - 83 IS - 10 SP - 988 EP - 994 PB - Verl. Stahleisen CY - Düsseldorf AN - OPUS4-27632 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Beygi Nasrabadi, Hossein A1 - Bauer, Felix A1 - Uhlemann, Patrick A1 - Rehmer, Birgit A1 - Skrotzki, Birgit T1 - KupferDigital mechanical testing datasets: Stress relaxation and low-cycle fatigue (LCF) tests N2 - The KupferDigital project deals with the development of a data ecosystem for digital materials research on the basis of ontology-based digital representations of copper and copper alloys. This document provides exemplary mechanical testing datasets for training the developed KupferDigital infrastructures. Different types of cast copper alloys were provided for this research and their mechanical testing (stress relaxation and low-cycle fatigue) was performed in the accredited materials testing laboratory, while the test results were reported according to the DIN/ISO standards and attached with the maximum possible metadata about the sample history, equipment, and calibration. The attached content file consisted of the obtained primary raw testing data as well as the secondary datasets of these tests containing the detailed metadata of mechanical testing methods. Such test data files are processed by the KupferDigital digital tools to be converted to standardized machine-readable data files. KW - Copper alloys KW - Dataset KW - Stress relaxation KW - Mechanical testing KW - Low-cycle fatigue. PY - 2024 DO - https://doi.org/10.5281/zenodo.10820437 PB - Zenodo CY - Geneva AN - OPUS4-59665 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - BOOK A1 - Schoch, R. A1 - Schartel, Bernhard A1 - Wachtendorf, Volker A1 - Tan, Yi A1 - Lin, Xuebao A1 - Tröppner, O. A1 - Lang, M. A1 - Hochrein, T. A1 - Bastian, M. T1 - Langzeit- und Witterungsstabilität von halogenfreiem Flammschutz in Polymeren N2 - Die Forderung, dass der Flammschutz von Kunststoffen nicht nur zum bei der Herstellung der jeweiligen Produkte, sondern auch über die gesamte Einsatzdauer im geforderten Maß wirksam ist, stellt eine große Aufgabe dar. Ferner ist die Anforderung für viele Produkte in der Praxis neu, da bisher vor allem der Einfluss der Flammschutzmittel auf die Stabilität der Polymerwerkstoffe, nicht aber die Stabilität des Flammschutzes untersucht wurde. Das Langzeitverhalten halogenfreier Systeme ist bis heute wenig untersucht, insbesondere weil Phosphor- und Stickstoff-basierte Systeme die oxidative Beständigkeit von Polymeren weniger zu beeinflussen scheinen als halogenhaltige FSM. Die Frage, wie zuverlässig der Flammschutz wirkt, wenn Kunststoffe einige Jahre im Innen- und Außenbereich im Einsatz sind und dabei wechselnden Beanspruchungen ausgesetzt waren, wurde bislang nur vereinzelt untersucht. Mögliche Auswirkungen von Witterungseinflüssen auf flammgeschützte Polymerwerkstoffe sind, dass die Flammschutzmittel selbst abbauen, ausgewaschen werden, oder auch durch Wechselwirkung mit den eingesetzten Additiven oder mit den Alterungsprodukten der Polymermatrix in ihrer Wirkung nachlassen. Hier bestand großer Forschungsbedarf, um an den Punkt zu gelangen, die Beständigkeit der Flammschutzeigenschaften eines Produktes über seine gesamte Lebensdauer zuverlässig garantieren zu können. Diese Fragestellung greift das durchgeführte Forschungsvorhaben auf. Ziel war die Untersuchung der Langzeitstabilität der Flammschutzwirkung von halogenfrei flammgeschützten Polymerwerkstoffen unter diversen Witterungseinflüssen. Dazu wurden die Schädigungsmechanismen der Polymerwerkstoffe und der Flammschutzmittel sowie die auftretenden Wechselwirkungen analysiert, um ein Verständnis für die ablaufenden Prozesse zu entwickeln und Empfehlung für die Reduzierung der Alterung zu erarbeiten. Gegenstand der Untersuchungen waren anwendungsrelevante Flammschutz-Konzepte, die miteinander verglichen wurden. Die Erarbeitung von Struktur-Eigenschafts-Beziehungen ermöglichte die Beschreibung der Empfindlichkeiten und den Vergleich zwischen den Systemen. Darauf basierend wurden für die FSM spezifische Leitlinien für die Optimierung der Langzeitstabilität des Flammschutzes erstellt. N2 - The requirement that the flame retardancy of plastics is still effective to the required degree not only at the time of manufacture of the respective products, but also over the entire period of use, is a major challenge in view of the very long periods of time involved. In addition, the requirement is new for many products in practice, as up to now the influence of flame retardants on the stability of the polymer materials has been investigated, but not the stability of the flame retardant itself. The long-term behaviour of halogen-free systems has been little studied to date, especially because phosphorus- and nitrogen-based systems seem to have a much smaller influence on the oxidative stability of polymers than halogene containing flame retardants. The question of how reliable flame retardancy is when plastic products have been in use for several years indoors and outdoors and have been exposed to a wide range of climatic stresses has only been investigated in isolated cases. Possible effects of weathering on flame-retarded polymer materials are that the flame retardants themselves degrade, migrate or are washed out, or that their effect diminishes through interaction with other additives used or with the ageing products of the polymer matrix. At this point, there was a great need for research in order to reach the point where the stability of the flame retardant properties of a product can be reliably guaranteed over its entire service life. This question is taken up by the research project carried out. The aim of the research project was the systematic investigation of the long-term stability of the flame-retardant effect of halogen-free flame-retardant polymer materials under various weather conditions. For this purpose, the predominant damage mechanisms of the polymers and the flame retardants as well as the interactions occurring were analysed in order to develop an understanding of the processes taking place and to work out recommendations for reducing ageing. Subject of the investigations were different applicationrelevant flame retardant concepts, which were compared with each other. The development of structure-property relationships enabled the description of the specific sensitivities and the comparison between the different systems. Based on this, specific guidelines for the optimisation of the long-term stability of the flame retardants were developed for the different flame retardants. KW - Durability KW - Flame retardant KW - Flammschutz KW - Weathering KW - Ethylene-vinyl acetate KW - Cables KW - Polyamid KW - Langzeitstabilität PY - 2021 SN - 978-3-8440-7781-0 SN - 2364-754X SP - 1 EP - 222 PB - Shaker CY - Düren AN - OPUS4-54274 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Raute, J. A1 - Jokisch, T. A1 - Marko, A. A1 - Biegler, M. A1 - Rethmeier, Michael T1 - Influence of electron beam welding parameters on the weld seam geometry of Inconel718 at low feed rates N2 - Ni-based superalloys are well established in various industrial applications, because of their excellentmechanical properties and corrosion resistance at high temperatures. Despite the high development stage anda common industrial use of these alloys, hot cracking remains a major challenge limiting the weldability ofthe materials. As commonly known, the hot cracking susceptibility during welding increases with the amountof precipitation phases. Hence, a large amount of highstrength Ni-Alloys is rated as non-weldable. A newapproach based on electron beam welding at low feed rates shows great potential for reducing the hotcracking tendency of precipitation-hardened alloys. However, geometry and properties of the weld seamdiffer significantly in comparison to the common process range for practical uses. The aim of this study is toinvestigate the influence of welding parameters on the seam geometry at low feed rates between 1 mm/s and10 mm/s. For this purpose, 25 bead on plate welds on a 12 mm thick sheet made of Inconel 718 are carriedout. First, the relevant parameters are identified by performing a screening. Then the effects discovered arefurther studied by using a central composite design. The results show a significant difference between theanalyzed weld seam geometry in comparison to the well-known appearance of electron beam welded seams. KW - Electron beam welding KW - Ni-based superalloy KW - Inconel 718 KW - Low feed rates KW - Seam geometry KW - Hot crack PY - 2020 DO - https://doi.org/10.3139/120.111614 SN - 0025-5300 VL - 62 IS - 12 SP - 1221 EP - 1227 PB - Carl Hanser Verlag GmbH & Co. KG CY - München AN - OPUS4-52016 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evans, Alexander T1 - Entwicklung der Mikrostruktur der mechanischen Eigenschaften und der Eigenspannungen in L-PBF 316L N2 - Die additive Fertigung (AM) metallischer Werkstoffe mittels Laser Powder Bed Fusion (L-PBF) ermöglicht einzigartige hierarchische Mikrostrukturen, die zu Verbesserungen bestimmter mechanischer Eigenschaften gegenüber konventionell hergestellten Varianten derselben Legierung führen können. Allerdings ist das L-PBF-Verfahren häufig durch das Vorhandensein hoher Eigenspannungen gekennzeichnet, die es zu verstehen und zu mindern gilt. Daher ist das Verständnis der Mikrostrukturen, der Eigenspannungen und der daraus resultierenden mechanischen Eigenschaften entscheidend für eine breite Akzeptanz bei sicherheitskritischen Anwendungen. Die BAM hat ein multidisziplinäres Forschungsprogramm gestartet, um diese Aspekte bei LPBF 316L zu untersuchen. Der vorliegende Beitrag stellt einige der wichtigsten Ergebnisse vor: der Einfluss von Prozessparametern auf die Mikrostruktur, der Einfluss von Mikrostruktur und Textur auf die Festigkeit, Kriechverhalten und Schädigung und die Stabilität von Eigenspannungen und Mikrostruktur unter Wärmebehandlungsbedingungen. T2 - DGM 3. Fachtagung Werkstoffe und Additive Fertigung CY - Dresden, Germany DA - 11.05.2022 KW - Mechanische Eigenschaften KW - Additive Fertigung KW - L-PBF 316L KW - Entwicklung KW - Mikrostruktur KW - Eigenspannung PY - 2022 AN - OPUS4-55786 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Merz, Benjamin T1 - Impact of illumination technique on the detectability of irregularities for in-situ process monitoring in PBF-LB/M N2 - The layerwise geometry build-up of additive manufacturing (AM) enables the possibility of in-situ process monitoring. The objective is the detection of irregularities during the build cycle, ensuring component quality and process stability. Focus of this work is the visual in-situ monitoring of the process of powder bed fusion with laser beam of metals (PBF-LB/M). Current state of the art visual monitoring systems for PBF-LB/M are limited by low resolution, allowing the detection of gross flaws. In this work a 65 Mpixel high-resolution monochrome camera is integrated into a commercial PBF-LB/M machine enabling a spatial resolution of approx. 17.2 µm/Pixel. The observed inhomogeneities are clustered into directly detectable irregularities, and indirectly detectable irregularities that can be inferred from the surface. In parallel, two different illumination techniques are realized in the process chamber and compared. The impact of the distinct illumination technique, direct light and dark field, on the identification of irregularities is evaluated. T2 - 13th CIRP Conference on Photonic Technologies [LANE 2024] CY - Fürth, Germany DA - 15.09.2024 KW - Powder bed fusion with laser beam of metals KW - In-situ monitoring KW - High-resolution camera KW - Illumination technique PY - 2024 AN - OPUS4-61094 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schartel, Bernhard ED - D'Amore, A. ED - Acierno, Domenico ED - Grassia, L. T1 - Nanotechnology finding its way into flame retardancy N2 - Nanotechnology is one of the key technologies of the 21st century. The exploitation of 'new' effects that arise from materials structured on the nano-scale has also been proposed successfully for flame retardancy of polymers since the end of the 90s. Of all of the approaches these include, at this time the use of nanocomposites offers the best potential for industrial application, also some other ideas are sketched, such as using electrospun nanofibers mats or layer-by-layer deposits as protection coatings, as well as sub-micrometer multilayer coatings as effective IR-mirrors. The general phenomena, inducing a flow limit in the pyrolysing melt and changing the fire residue, are identified in nanocomposites. Key experiments are performed such as quasi online investigation of the protection layer formation to understand what is going on in detail. The flame retardancy mechanisms are discussed and their impact on fire behaviour quantified. With the latter, the presentation pushes forward the state of the art. For instance, the heat shielding is experimentally quantified for a layered silicate epoxy resin nanocomposite proving that it is the only import mechanism controlling the reduction in peak heat release rate in the investigated system for different irradiations. The flame retardancy performance is assessed comprehensively illuminating not only the strengths but also the weak points of the concepts. Guidelines for materials development are deduced and discussed. Apart from inorganic fillers (layered silicate, boehmite, etc.) not only carbon nanoobjects such as multiwall carbon nanotubes, multilayer graphene and graphene are investigated, but also nanoparticles that are more reactive and harbor the potential for more beneficial interactions with the polymer matrix. T2 - Times of polymers (TOP) and composites 2014 - 7th international conference on times of polymers (TOP) and composites CY - Ischia, Italy DA - 22.06.2014 KW - Nanotechnology KW - Flame retardancy KW - Nanocomposites KW - Fire behavior KW - Layered silicate KW - Graphene KW - Nanotubes KW - Nanofibers KW - Flammability KW - Cone calorimeter PY - 2014 SN - 978-0-7354-1233-0 DO - https://doi.org/10.1063/1.4876766 SN - 0094-243X N1 - Serientitel: AIP conference proceedings – Series title: AIP conference proceedings VL - 1599 SP - 14 EP - 17 PB - AIP Publishing CY - Melville, New York AN - OPUS4-30994 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Müller, Patrick A1 - Morys, Michael A1 - Sut, Aleksandra A1 - Jäger, Christian A1 - Illerhaus, Bernhard A1 - Schartel, Bernhard T1 - Melamine poly(zinc phosphate) as flame retardant in epoxy resin: Decomposition pathways, molecular mechanisms and morphology of fire residues N2 - Synergistic multicomponent systems containing melamine poly(metal phosphate)s have been recently proposed as flame retardants. This work focuses on the decomposition pathways, molecular mechanisms and morphology of the fire residues of epoxy resin (EP) flame retarded with melamine poly(zinc phosphate) (MPZnP) to explain the modes of action and synergistic effects with selected synergists (melamine polyphosphate (MPP) and AlO(OH), respectively). The total load of flame retardants was always 20 wt.%. The decomposition pathways were investigated in detail via thermogravimetric Analysis coupled with Fourier transform infrared spectroscopy. The fire residues were investigated via elemental analysis und solid-state nuclear magnetic resonance spectroscopy. The morphology of intumescent fire residues was investigated via micro-computed tomography and scanning electron microscopy. EP + (MPZnP + MPP) formed a highly voluminous residue that showed structural features of both EP + MPZnP and EP + MPP, resulting in a highly effective protection layer. EP + (MPZnP + AlO(OH)) preserved the entire quantity of phosphorus content during combustion due to the Formation of Zn₂P₂O₇ and AlPO₄. KW - Melamine poly(metal phosphate) KW - Flame retardancy KW - Epoxy resin KW - Solid-state NMR KW - Micro-computed tomography KW - Fire residue PY - 2016 DO - https://doi.org/10.1016/j.polymdegradstab.2016.06.023 SN - 0141-3910 VL - 130 SP - 307 EP - 319 PB - Elsevier AN - OPUS4-36863 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Spranger, Felix A1 - Hilgenberg, Kai A1 - Rethmeier, Michael T1 - Laserimplantation von TiB2-Partikeln in X153CrMoV12 Kaltarbeitsstahl und Ihr Einfluss auf die Materialeigenschaften N2 - Die Laserimplantation erlaubt die Herstellung verschleißbeständiger, erhabener Mikrostrukturen (Implants) auf Stahloberflächen durch ein diskontinuierliches Dispergieren von keramischen Partikeln mittels gepulster Laserstrahlung. Durch die flexible Anordnung separierter Implants zu komplexen Mustern erlaubt das Verfahren eine gezielte Oberflächenstrukturierung zur Beeinflussung des Reibungs- und Verschleißverhaltens. Insbesondere erwies sich Titandiborid (TiB2) als Implantationsmaterial für geeig-net, da eine Manipulation der Implantgeometrie in einem breiten Bereich vorgenommen werden konnte, ohne dass Materialdefekte wie Risse oder Poren auftraten. Ziel der Untersuchungen war es, den Einfluss implantierter TiB2-Partikel auf die Materialeigenschaften von X153CrMoV12 zu ermitteln. Hierfür wurden im Rahmen der Arbeit die Laserparameter (Pulsleistung und -dauer) in einem breiten Parameterfeld variiert und vergleichende Untersuchungen an TiB2 implan-tierten Zonen sowie an punktuell umschmelzstrukturierten Zonen durchgeführt. Die Ergebnisse zeigen, dass eine reine Umschmelzstrukturierung zu einer deutlichen Reduktion der Oberflächenhärte aufgrund erhöhter Restaustenitgehalte (γR) führt. Im Gegensatz dazu führt das Laserimplantieren von TiB2-Partikeln zu einer deutlichen Härtesteigerung in den kuppel- oder ringförmigen Implants. Härtewerte von bis zu 1800 HV1 resultieren aus dispergierten TiB2-Primärpartikeln sowie in-situ ausgeschiedenen Se-kundärphasen, durch die der Restaustenitanteil zudem deutlich reduziert wird. T2 - 39. Assistentenseminar Füge- und Schweißtechnik CY - Eupen, Belgium DA - 12.09.2018 KW - Laserimplantation KW - TiB2 KW - AISI D2 KW - Laserdispergieren PY - 2019 SN - 978-3-96144-070-2 VL - Band 356 SP - 51 EP - 59 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-48751 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schartel, Bernhard T1 - Flame Retardancy Features Sustainability: Food for Thought, Fake Fiction, and Future N2 - Sustainability (environmental conservation for the economic welfare and prosperity for all) would revolutionise the plastics industry were it to become predominant practice as a linear, fossil-fuel–based economy is switched to a carbon circular one. Hence, the innovative field of flame-retardant polymeric materials should lend its strength to drive this challenge. Visionary solutions are proposed to inspire us, while the implementation of economically feasible concepts take us forward into the future. A critical overview of current trends is presented, using examples from the literature and our own recent research projects. The examples lead from the use of natural materials with some intrinsic flame retardancy, via biocomposites, to using renewable sources for flame retardants. Natural flame retardants and adjuvants are highlighted, motivating our vision. Some of the visionary approaches such as flame-retardant poly(limonene carbonate) or wastewater phosphorus enriched micro algae as a sustainable flame retardant are rather innovative. Further, natural material streams find their way into polymer mass production as fillers, adjuvants, or renewable educt sources; industrial waste streams of renewable materials open the door to sustainable solutions, because they avoid competition for land with farming or virgin forests. Remarks will address recycling, flame retardant vitrimers are potential materials for recyclable thermosets. Only convincing property profiles will prevail both for exploiting renewable sources and circular design; sustainability must not be merely tolerated as an additional demand but should instead be recognized as a solution ensuring our economic welfare now and in the future. T2 - ACS Spring 2026 CY - Atlanta, GA, USA DA - 22.03.2026 KW - Poly(limonene carbonate) KW - Wastewater phosphorus enriched KW - Algae KW - Flame retardant KW - Flame retardant vitrimer KW - Biocomposites PY - 2026 AN - OPUS4-65850 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Braun, Ulrike T1 - Mikroplastik als analytische Herausforderung N2 - Der Wissenstand zum Thema Mikroplastik und Harmonisierung wird dargestellt. T2 - Laborleitertreffen Futtermittelmonitoring CY - Bonn, Germany DA - 21.11.2019 KW - Hamonisierung KW - Mikroplastik KW - TED-GC-MS PY - 2019 AN - OPUS4-50001 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Grun, Benthe Birger T1 - Charakterisierung von Hochtemperaturwerkstoffen durch Zug- und Ermüdungsversuche an Kleinproben N2 - Die Verwendung von miniaturisierten Probengeometrien in der mechanischen Prüfung ermöglicht die Entnahme des Probenmaterials direkt aus kritischen Bereichen wie Fügeverbindungen und ermöglicht die Prüfung von kleinen Bauteilen wie additiv gefertigten Strukturen. In der vorliegenden Arbeit werden exemplarisch die Ergebnisse von vergleichenden Zug- und niederzyklischen Schwingversuchen (LCF) an dem austenitischen Stahl AISI 316L und der Nickelbasislegierung IN718 vorgestellt. Die Prüfergebnisse der Kleinproben aus AISI 316L weisen die charakteristischen Eigenschaften des Werkstoffs auf, und die Analyse der Zug- und Ermüdungsdaten führt zu Werten, die den Literaturdaten weitgehend entsprechen. Der direkte Vergleich mit Standardprobendaten zeigt jedoch systematische Abweichungen bei Zugfestigkeit, Dehngrenze und Gleichmaßdehnung, die in diesem Beitrag diskutiert werden. T2 - Werkstoffprüfung 2019 CY - Neu-Ulm, Germany DA - 03.12.2019 KW - Kleinprobenprüfung KW - Probengrößeneffekt KW - Low Cycle Fatigue KW - Zugversuch KW - AISI 316L KW - IN 718 PY - 2019 AN - OPUS4-50221 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Grandel, Jonas A1 - George, Janine T1 - Mace-mp-03b Phonon Benchmark N2 - This repository contains phonon calculations and evaluations for the MACE MP-0b3 model. First release of the scripts used for the phonon benchmark in the paper benchmarking the MACE-MP-03b model. See https://arxiv.org/abs/2401.00096 for a previous version of the paper. Full Changelog: https://github.com/JaGeo/mace-mp-03b-phonon-benchmark/commits/v0.0.1 KW - Machine Learned Interatomic Potentials KW - Phonons KW - Thermal Conductivity KW - Materials Searches KW - Foundation Model PY - 2025 DO - https://doi.org/10.5281/zenodo.15462975 PB - Zenodo CY - Geneva AN - OPUS4-63174 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Frei, J. ED - Alexandrov, B. T. ED - Rethmeier, Michael T1 - Low heat input gas metal arc welding for dissimilar metal weld overlays part III: hydrogen-assisted cracking susceptibility N2 - Dissimilar metal weld overlays of nickel-base alloys on low-alloy steel components are commonly used in the oil and gas, petrochemical, and power generation industries to provide corrosion and oxidation resistance in a wide range of service Environments and temperatures. Traditionally, dissimilar weld overlays are produced using cold or hot wire gas tungsten arc welding. This study aims to identify and evaluate potential advantages of low heat input gas metal arc welding processes over the conventional gas tungsten arc welding in the production of such overlays. Parts I and II of this publication series described characteristics of the heat-affected zone and the transition zone region of alloy 625 on grade 22 steel overlays. These results indicate a good resistance against hydrogen-assisted cracking, which is being verified within this third part of the publication series. To determine the hydrogen-assisted cracking susceptibility, welded samples are tested using the delayed hydrogen-assisted cracking test. Fractography is performed using scanning electron microscopy along with energy dispersive spectroscopy. The results confirm the suitability and efficiency of low heat input gas metal arc welding for dissimilar weld overlays. Variation of the postweld heat treatment procedure bears potential for improvement in this respect. KW - Low heat input GMA welding KW - Dissimilar metal weld overlays KW - Coarse-grained heat-affected zone KW - Grain size KW - Microstructure KW - Fusion Zone KW - Nickel alloys PY - 2018 DO - https://doi.org/10.1007/s40194-018-0674-7 SN - 0043-2288 SN - 1878-6669 SP - 1 EP - 8 PB - Springer AN - OPUS4-47236 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hilgenberg, Kai A1 - Daum, Werner A1 - Maierhofer, Christiane A1 - Altenburg, Simon A1 - Bruno, Giovanni A1 - Heckel, Thomas A1 - Skrotzki, Birgit A1 - Zerbst, Uwe A1 - Kranzmann, Axel A1 - Bettge, Dirk A1 - Sommer, Konstantin A1 - Seeger, Stefan A1 - Nitsche, Michael A1 - Günster, Jens A1 - Evans, Alexander T1 - Additive manufacturing at the BAM: We focus on Safety N2 - In Germany, the Federal Institute for Materials Research and Testing (BAM) is addressing challenges in the implementation of additive manufacturing on the industrial landscape for safety-critical applications. KW - Process development KW - Additive Manufacturing KW - In-situ Process Monitoring KW - Non-destructive Materials KW - Characterisation KW - Safety KW - Fatigue KW - Environment KW - Standardisation PY - 2019 UR - https://static.asminternational.org/amp/201910/22/ SN - 0882-7958 VL - 177 IS - 7 SP - 22 EP - 26 PB - ASM International CY - Materials Park, OH, USA AN - OPUS4-49780 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockenhäuser, Christian T1 - Microstructural characterisation and creep of alloy 2618A N2 - Dark-field Transmission electron microscopy (DFTEM) results were obtained and presented. The results are discussed with regard to additional microstructural characterisation of the primyra Phase and creep experiments of alloy 2618A. Different methods to determine the volume fractions of precipitate phases are presented. T2 - Working group meeting of the Research Association for Combustion Engines CY - Frankfurt, Germany DA - 07.04.2016 KW - Alloy 2618A KW - Dark-field transmission electron microscopy KW - Microstructure KW - Degradation KW - Volume fraction PY - 2016 AN - OPUS4-42220 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skrotzki, Birgit T1 - Ermüdungsverhalten des warmfesten austenitischen Gusseisens EN-GJSA-XNiSiCr35-5-2 bei hoher Temperatur N2 - Die warmfeste austenitische Gusseisenlegierung EN-GJSA-XNiSiCr35-5-2 (häufig auch als Ni-Resist D-5S bezeichnet) wurde hinsichtlich ihres mechanischen Verhal-tens bei hoher Temperatur charakterisiert. Dazu wurden (isotherme) niederzyklische (LCF-) und (nicht-isotherme) thermomechanische Ermüdungsversuche (TMF) zwischen Raumtemperatur und 900 °C durchgeführt. Diese Ergebnisse dienten (zu-sammen mit weiteren Versuchsdaten) der Kalibrierung werkstoffmechanischer Modelle. Bei den höchsten Prüftemperaturen wurde Schädigung in Form von Kriechen beobachtet und metallographisch dokumentiert. T2 - 21. Werkstofftechnisches Kolloquium CY - Chemnitz, Germany DA - 06.03.2019 KW - Kriechen KW - LCF KW - TMF KW - Lebensdauer KW - Ni-Resist PY - 2019 AN - OPUS4-47548 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Beygi Nasrabadi, Hossein A1 - Skrotzki, Birgit T1 - Tensile test ontology (TTO) N2 - Tensile Test Ontology (TTO) has developed for representing the Tensile testing process, testing equipment requirements, test pieces charactristics, and related testing parameters and their measurement procedure according to DIN EN ISO 6892-1 standard. Versions info: V2 developed using BFO+CCO top-level ontologies. V3 developed using PROVO+PMDco top-level ontologies. Repositories: GitLab: https://gitlab.com/kupferdigital/process-graphs/tensile-test GitHub: https://github.com/HosseinBeygiNasrabadi/Tensile-Test-Ontology-TTO- MatPortal: https://matportal.org/ontologies/TTO IndustryPortal: https://industryportal.enit.fr/ontologies/TTO KW - Ontology KW - Tensile testing PY - 2024 UR - https://gitlab.com/kupferdigital/process-graphs/tensile-test UR - https://github.com/HosseinBeygiNasrabadi/Tensile-Test-Ontology-TTO- UR - https://matportal.org/ontologies/TTO UR - https://industryportal.enit.fr/ontologies/TTO PB - GitLab CY - San Francisco, CA, USA AN - OPUS4-60545 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pu, Y. A1 - Celorrio, V. A1 - Stockmann, Jörg Manfred A1 - Sobol, Oded A1 - Sun, Z. A1 - Wang, W. A1 - Lawrence, M. J. A1 - Radnik, Jörg A1 - Russel, A. E. A1 - Hodoroaba, Vasile-Dan A1 - Huang, L. A1 - Rodriguez, P. T1 - Surface galvanic formation of Co-OH on Birnessite and its catalytic activity for the oxygen evolution reaction N2 - Low-cost, high-efficient catalysts for water splitting can be potentially fulfilled by developing earthabundant metal oxides. In this work, surface galvanic formation of Co-OH on K0.45MnO2 (KMO) was achieved via the redox reaction of hydrated Co2+ with crystalline Mn4+. The synthesis method takes place at ambient temperature without using any surfactant agent or organic solvent, providing a clean, green route for the design of highly efficient catalysts. The redox reaction resulted in the formation of ultrathin Co-OH nanoflakes with high electrochemical surface area. X-ray absorption spectroscopy (XAS) and X-ray photoelectron spectroscopy (XPS) analysis confirmed the changes in the oxidation state of the bulk and surface species on the Co-OH nanoflakes supported on the KMO. The effect of the anions, such as chloride, nitrate and sulfate, on the preparation of the catalyst was evaluated by electrochemical and spectrochemical means. XPS and Time of flight secondary ion mass spectrometry (ToF-SIMS) analysis demonstrated that the layer of CoOxHy deposited on the KMO and its electronic structure strongly depend on the anion of the precursor used during the synthesis of the catalyst. In particular, it was found that Cl- favors the formation of Co-OH, changing the rate-determining step of the reaction, which enhances the catalytic activity towards the OER, producing the most active OER catalyst in alkaline media. KW - Nanoparticles KW - Oxygen evolution reaction (OER) KW - Catalysis KW - ToF-SIMS KW - XPS KW - K-rich Birnessite (K0.45MnO2) PY - 2021 DO - https://doi.org/10.1016/j.jcat.2021.02.025 VL - 396 SP - 304 EP - 314 PB - Elsevier Inc. AN - OPUS4-52328 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zerbst, Uwe A1 - Madia, Mauro A1 - Schork, B. A1 - Kaffenberger, M. A1 - Oechsner, M. A1 - Kucharzcyk, P. A1 - Hensel, J. A1 - Bernhard, J. A1 - Tchuindjang, D. T1 - The effect of the local and global weld geometry as well as material defects on crack initiation and fatigue strength N2 - The paper provides an application of the IBESS approach to the investigation of the influence of various parameters of the global and local weld geometry as well as material defects on the fatigue strength of weldments. For this purpose, the global weld parameters, such as the weld toe radius, the flank angle, the excess weld metal, local secondary notches (in the present study as a measure of surface imperfections) and inclusions sizes have been determined as statistical distributions for different joint types and geometries and two steels of different strengths. The results are in line with literature data and reveal the potential of the theoretical approach to predict the correct trends. The combination with an advanced weld quality system has been demonstrated to be possible. KW - Weldments KW - Fatigue strength KW - Fracture mechanics KW - Weld geometry KW - Inclusions KW - Multiple crack initiation PY - 2018 DO - https://doi.org/10.1016/j.engfracmech.2017.07.001 SN - 0013-7944 SN - 1873-7315 VL - 198 SP - 103 EP - 122 PB - Elsevier AN - OPUS4-46858 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Trappe, Volker T1 - Dauerfestigkeitsgrenze in Faser-Kunststoff-Verbunden – Einfluss der Halbzeuge N2 - Mit Hilfe der an der BAM entwickelten Röntgenrefraktionstopographie lassen sich zerstörungsfrei innere Oberflächen insbesondere in CFK messen. Somit gelingt es quantitativ und ortsaufgelöst Mikrorisse im μm-Maßstab (Faser-Matrix-Ablösungen, Matrix-Matrix-Brüche) auch im komplexen Laminat zu bestimmen. Ziel ist es, die Mikrorissbildung an Geweben und Gelegen in-situ zur Schwingbeanspruchung zu ermitteln, um Materialkonstanten und Modelle zu bestimmen, mit Hilfe derer die Zwischenfaserbruchanstrengungen angeben werden kann, bei der die Grenze zum „unendlichen“ Leben liegt, also der Werkstoff als „dauerfest“ bezeichnet werden kann. Die Schädigungsmechanismen konnten aber auch an Schalenstrukturen aus GFK mit optischen Verfahren und mit In-Situ-Messungen mittels Thermographie nachgewiesen werden. Zudem spielt die Faser-Matrix-Grenzfläche, also die Oberflächenchemie auf der Faser sowie der Vernetzungsgrad der Epoxidharzmatrix eine entscheidende Rolle. T2 - CCeV - AG Strukturelle Integrität und UAG Composites Fatigue CY - Manching, Germany DA - 01.06.2016 KW - Faser-Kunststoff-Verbunde KW - Betriebsfestigkeit KW - Dauerfestigkeitsgrenze KW - Schädigungsmechanismen PY - 2016 AN - OPUS4-37566 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madia, Mauro T1 - Damage Tolerant Approach in Additively Manufactured Metallic Materials N2 - Damage tolerance counts as one of the most widespread approach to fatigue assessment and surely as one of the most promising in understanding the process-structure-property-performance relationships in additively manufactured metallic materials. Manufacturing defects, surface roughness, microstructural features, short and long crack fatigue propagation, residual stresses and applied loads can be taken into consideration in a fracture mechanics-based fatigue assessment. Many aspects are crucial to the reliable component life prediction. Among those a prominent role is played by an accurate measurement and modelling of the short crack fatigue behavior, and reliable statistical characterization of defects and residual stresses. This work aims at addressing the issues related to both experimental testing, fatigue and fatigue crack propagation, and fracture mechanics-based modelling of fatigue lives. Examples will be provided on an additively manufactured AISI 316 L. T2 - TMS2021 VIRTUAL CY - Online meeting DA - 15.03.2021 KW - AISI 316L KW - Additive Manufacturing KW - Damage Tolerance KW - Microstructure KW - Defects KW - Residual Stress PY - 2021 AN - OPUS4-52293 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bergant, M. A1 - Larrosa, N. A1 - Yawny, A. A1 - Madia, Mauro T1 - Short crack growth model for the evaluation of the fatigue strength of WAAM Ti-6Al-4V alloy containing pore-type defects N2 - The role of defects in the fatigue strength of Wire Arc Additively Manufactured (WAAMed) Ti-6Al-4V is analysed by means of the IBESS model, a fracture mechanics short crack growth approach based on the cyclic R-curve. Pores and crack-like defects are analysed. Estimations of the role of pore shape and size agree well with published fatigue data of WAAM Ti-6Al-4V with pores. The model is also used to explain the effect of fabrication defects on the scatter of experimental data. This demonstrates that short crack growth models represent a suitable engineering tool for the fatigue assessment of defective AM materials. KW - WAAM Ti-6Al-4V KW - Cyclic R-curve KW - IBESS model for short cracks KW - Kitagawa-Takahashi (K-T) diagram PY - 2023 DO - https://doi.org/10.1016/j.engfracmech.2023.109467 SN - 0013-7944 VL - 289 SP - 1 EP - 21 PB - Elsevier Ltd. AN - OPUS4-57963 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Singh, Shobhit Pratap A1 - Löwe, Peter A1 - Schriever, Sina A1 - Olbricht, Jürgen A1 - Rehmer, Birgit A1 - Nolze, Gert A1 - Skrotzki, Birgit T1 - High-throughput creep evaluation of IN738LC in bending using digital image correlation at 850 °C N2 - High-temperature alloys, when used in structural applications, undergo slow time-dependent deformation known as creep. Assessing creep behavior is critical for estimating the in-service life of these alloys. Conventionally, uniaxial creep tests are widely conducted at elevated temperatures to determine creep rates. In recent years, bending creep of cantilevers, when combined with digital image correlation (DIC), has emerged as a promising high-throughput technique for rapidly estimating creep life. However, the applicability of bending creep above 700 ◦C for high-temperature alloys using DIC has not been fully established. In this work, we compare uniaxial creep rates of the nickel-based superalloy IN738LC with bending creep rates measured at 850 ◦C using high-temperature DIC. The bending creep data show excellent agreement with uniaxial creep results in the stress range of 240–360 MPa. The measured creep xponent, a critical rate-determining parameter, is found to be ~8 for both uniaxial and bending creep, with the rate data scattered within a factor of two. An in-house experimental setup was developed to perform bending creep tests at high temperatures, with strain monitored through DIC. Our results demonstrate that bending creep, combined with DIC, provides a reliable and efficient method for creep testing of high-temperature alloys. Compared to conventional uniaxial creep experiments, this approach requires significantly less time and material, thereby reducing effort, energy, and cost. We anticipate that this technique will serve as a foundation for testing precious high-temperature materials. For instance, in ongoing rapid discoveries of advanced alloys, in-service creep life can be evaluated much faster with reduced material requirements. Moreover, this method holds strong potential for application to high-entropy alloys and additively manufactured alloys designed for demanding high-temperature environments. KW - Digital image correlation KW - Bending creep KW - Nickel-based superalloys KW - High throughput testing KW - High-temperature materials PY - 2025 UR - https://www.sciencedirect.com/science/article/pii/S0921509325017034?via%3Dihub DO - https://doi.org/10.1016/j.msea.2025.149479 VL - 950 SP - 1 EP - 12 PB - Elsevier B.V. AN - OPUS4-64814 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pourheidar, A. A1 - Patriarca, L. A1 - Madia, Mauro A1 - Werner, Tiago A1 - Beretta, S. T1 - Progress in the measurement of the cyclic R-curve and its application to fatigue assessment N2 - The cyclic R-curve describes the resistance of a material to fatigue crack propagation fromthe short to the long crack regimes and it is therefore an essential ingredient in any fracturemechanics-based fatigue assessment procedure. This work presents different testing proceduresemployed in the experimental determination of the cyclic R-curve, especially focusing onthe comparison with long fatigue crack propagation thresholds obtained by means of thecompression precracking load reduction (CPLR) procedure. The tests were performed on theEA4T steel considering different stress ratios. The results show a good reproducibility of thecyclic R-curves at every stress ratio and for any testing procedure. In addition, the cyclicR-curves were used in a fracture mechanics-based assessment to predict the fatigue limits ofspecimens containing micro-notches. KW - Cyclic R-curve KW - Fatigue limit KW - Fatigue propagation threshold KW - EA4T steel KW - Digital image correlation PY - 2022 DO - https://doi.org/10.1016/j.engfracmech.2021.108122 SN - 0013-7944 VL - 260 SP - 1 EP - 17 PB - Elsevier CY - Kidlington AN - OPUS4-54208 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Shikomba, Nikanor A1 - Böllinghaus, Thomas A1 - Konert, Florian A1 - Sobol, Oded A1 - Blasón Gonzalez, Sergio A1 - Krafft, Eike A1 - Staudt, Thorsten T1 - Testing the resistance of low-alloyed steel welds for pressurized gaseous hydrogen applications N2 - Green hydrogen has become an essential energy carrier to achieve a climate-neutral economy. The production, storage, transport and usage of green hydrogen (GH2) requires facilities and systems that are safe and sustainable. Systems for GH2 facilities, especially for storage and transport are mainly assembled of welded steel components. These components are exposed to the gaseous hydrogen environment throughout their service life. In contrast to hydrogen absorption from electrochemical environments entailing hydrogen-assisted corrosion cracking, the absorption and material degradation in gaseous environments have less been investigated. Nevertheless, the degradation of mechanical properties in materials and their welds due to absorbed hydrogen poses significant risks, including cracking and leakages. To ensure the safety and reliability of GH2 facilities throughout their service life, it is crucial to investigate and prevent such hydrogen-induced degradation, thereby avoiding potential incidental and accidental scenarios. Due to the worldwide technology push for new energy carriers like GH2 and its derivates, extensive research and testing of welded components is not an option to avoid delays in the GH2-readiness of respective facilities. The present contribution shows how to investigate the compatibility of low alloyed steels and their welds for GH2 storage and transport subjected to quasi-static mechanical loads in principle by utilizing the Slow Strain Rate Test (SSRT) with the Hollow Specimen Technique (HST). Exemplarily, low-alloyed steel welds of the P355NL1 type currently used for hydrogen storage tanks at intermediate pressures have been investigated and compared to welds of type X65, as a very common pipeline material. Test results show a higher value of the Hydrogen Embrittlement Index (HEI) in weld specimens than the base specimens in both investigated materials. HEI of 8.3% was recorded in base specimens and 15% in weld specimens of P355NL1, while X65 EI gives 30.2% in BM and 27.7 in WM. The fractography analysis reveals that hydrogen promotes the transition from tensile fracture to brittle fracture. Hydrogen did not show any effect on the yield strength and tensile strength of all tested specimens. However, it affects the plastic elongation of the tested materials. In conclusion, the obtained HEI values indicate a mild but significant degradation in the materials. The results confirm that hydrogen absorption from gaseous environments leads to a reduction in the mechanical properties of steels and their welds, with a more pronounced impact on ductility than on strength. T2 - IIW Annual Assembly July 2024, Commission XI CY - Rhodes, Greece DA - 07.07.2024 KW - Hydrogen-assisted cracking KW - Welded joint KW - Hollow specimens KW - SSRT KW - Structural steels PY - 2024 AN - OPUS4-61113 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schartel, Bernhard T1 - Multifunctional Elastomer/Graphene Nanocomposites N2 - A few layer/multilayer graphene (MLG) with a specific surface area of BET=250 m2/g is proposed as an efficient multifunctional nanofiller for rubbers. The preparation method, i.e., ultrasonically-assisted solution mixing of master batches followed by two-roll milling, strongly influences the dispersion in the elastomeric matrix and is fundamental for the final properties. When homogenously dispersed, single stacks of only approximately 10 graphene sheets, with an aspect ratio of 34, work at low loadings, enabling the replacement of large amounts of carbon black (CB), an increase in efficiency, and a reduction in filler load. The appropriate preparation yielded nanocomposites in which just 3 phr are sufficient to significantly improve the rheological, curing, gas barrier properties, electrical and thermal conductivity, as well as mechanical properties of different rubbers, as shown for chlorine-Isobutylene-Isoprene rubber (CIIR), nitrile-butadiene rubber (NBR), natural rubber (NR), and styrene-butadiene rubber (SBR). 3 phr of MLG tripled the Young’s modulus of CIIR, an effect equivalent to 20 phr of CB. The stronger interactions between MLG and NR or SBR also resulted in a reduction in the elongation at break by 20% and 50%, respectively, while the same parameter was hardly changed for CIIR/MLG and NBR/MLG. CIIR/MLG and NBR/MLG were stiffer but just as defomable than CIIR and NBR. The strong reinforcing effect of 3 phr MLG was confirmed by the increase of greater than 10 Shore A in hardness. MLG reduces gas permeability, increases thermal and electrical conductivities, and retards flammability, the latter shown by the reduction in heat release rate in the cone calorimeter. We investigated MLG also as a synergist for reducing the aluminium trihydrate loading in flame retardant hydrogenated acrylonitrile-butadiene (HNBR), polybutadiene chloroprene (BR/CR), and chlorosulfonated polyethylene rubber(CSM). The higher the nanofiller concentration is, the greater the improvement in the properties. For instance, the permeability decreased by 30% at 3 phr of MLG, 50% at 5 phr and 60% at 10 phr, respectively. Moreover, the MLG nanocomposites improve stability of mechanical properties against the effects of weathering. In key experiments an increase in UV-absorption and a pronounced radical scavenging were proved as stabilizing mechanisms. In a nutshell, MLG is an efficient multifunctional nanofiller ready to be used for innovative rubber development. T2 - 19th European Polymer Congress, EPF 2022 CY - Prague, Czech Republic DA - 26.06.2022 KW - Graphene KW - Nanocomposite KW - Rubber KW - Elastomer PY - 2022 AN - OPUS4-55196 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - Ansätze zur digitalen Wissensrepräsentation aus der Plattform MaterialDigital (PMD) N2 - Die Digitalisierung von Materialien und Prozessen stellt eine große Herausforderung dar, die nur durch eine Bündelung der Bemühungen aller Beteiligten in diesem Bereich erreicht werden kann. Bei einer derartigen digitalen Beschreibung spielen Datenanalysemethoden, eine Qualitätssicherung von Prozessen inklusive Input- und Output-Daten sowie die Interoperabilität zwischen Anwendungen nach den FAIR-Prinzipien eine wichtige Rolle. Dies umfasst das Speichern, Verarbeiten und Abfragen von Daten in einer vorzugsweise standardisierten Form (Beteiligung von Normungsgremien). Zur Bewältigung dieser Herausforderung ist eine mit allen Stakeholdern konsistente Kontextualisierung der Materialdaten anzustreben, d.h. alle erforderlichen Informationen über den Zustand des Materials einschließlich produktions- und anwendungsbezogener Änderungen müssen über eine einheitliche, maschinenlesbare Beschreibung verfügbar gemacht werden. Dazu werden Wissensrepräsentationen und Konzeptualisierungen ermöglichende Ontologien verwendet. Eine zentrale Betrachtungsweise in diesem Zusammenhang ist die Realisierung von (automatisierten) Datenpipelines, die eine Beschreibung und Verfolgung von Daten ausgehend von ihrer Erzeugung, bspw. in einem Messgerät, bis zu ihrer globalen Verwendung in möglicherweise verschiedenen Kontexten beinhalten. Erste Bemühungen und Ansätze zu diesen Problemstellungen führten im Projekt Innovations-Plattform Material Digital (PMD, materialdigital.de) zur Erstellung von Anwendungsontologien, die Prozesse und Testmethoden explizit beschreiben. Dabei wurde u.a. der Zugversuch an Metallen bei Raumtemperatur nach ISO 6892-1 ontologisch beschrieben. Diese als Beispiel dienende Ontologieentwicklung wird in dieser Präsentation vorgestellt. Weiterhin wurde, ausgehend von der domänenspezifischen Entwicklung von Anwendungsontologien, eine Kernontologie erstellt, die eine übergeordnete Verbindung von ontologischen Konzepten aufgrund der Verwendung gleichen Vokabulars und semantischer Verknüpfungen erlaubt. Diese sowie die das PMD-Projekt selbst werden ebenfalls in dieser Präsentation vorgestellt. T2 - DVM Workshop: Grundlagen und Beispiele zur Digitalisierung für die Materialforschung und -prüfung CY - Online meeting DA - 19.10.2021 KW - Plattform Material Digital (PMD) KW - Ontologie KW - Zugversuch KW - Wissensrepräsentation KW - Semantic Web PY - 2021 AN - OPUS4-53565 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bakir, Nasim T1 - About the origin of solidification cracking in laser welded thick-walled structures N2 - In this study, a three-dimensional CFD-simulation model was developed to simulate the fluid flow in the weld pool. The CFD-model showed a bulging region in the middle of the depth, which is separated from the top surface and bottom surface by two narrowing regions. It can be concluded that the interaction of the movement of the laser source with the Marangoni vortex leads to a teardrop shape at the upper and bottom surface of the workpiece. Additionally, it shows that the bulging in the weld is a result of the backflows on the upper and lower sides due to the thermo-capillary-driven flows. The weld pool shape was used as a heat source in a two-dimensional thermomechanical model, which allows a highly accurate transformation of the weld pool dimensions obtained from the CFD model. This developed technique allows the consideration of physical aspects, which cannot be considered when using traditional heat sources. The mechanical model has shown that the chronological order of the solidification of the weld has a significant influence on the nature and distribution of the stresses in the weld. High tensile stress has been observed in the bulging region, i.e. in the susceptible region for solidification cracking, when compared to the other narrowing regions, which show compressive stress. T2 - 4th International Conference on Welding and Failure Analysis of Engineering Materials CY - Aswan, Egypt DA - 18.11.2018 KW - Laser beam welding KW - Numerical simulation KW - CFD-model KW - FE-model KW - Weld pool geometry PY - 2018 AN - OPUS4-46725 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bergant, M. A1 - Werner, Tiago A1 - Madia, Mauro A1 - Yawny, A. A1 - Zerbst, Uwe T1 - Short crack propagation analysis and fatigue strength assessment of additively manufactured materials: An application to AISI 316L N2 - This paper presents the application of short crack propagation models based on the cyclic R-curve for assessing the fatigue strength of additively manufactured (AM) materials containing fabrication defects. Chapetti’s and IBESS models were implemented in combination with Murakami’s √area parameter, considering recently published data on laser powder bed fusion processed AISI 316L stainless steels. Estimated S-N curves and Kitagawa-Takahashi diagrams predict fairly well the experimental data, especially the origin of the failure from internal or surface defects. These results provide an indication that the methods based on the cyclic R-curve constitute suitable tools for fatigue behavior assessment of AM materials. KW - AM 316L stainless steel KW - Cyclic R-curve KW - Chapetti’s and IBESS model KW - S-N curve KW - Kitagawa-Takahashi diagram PY - 2021 DO - https://doi.org/10.1016/j.ijfatigue.2021.106396 VL - 151 PB - Elsevier Ltd. AN - OPUS4-53082 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Reiche, I. A1 - Landsberger, B. A1 - Frauendorf, A1 - Plarre, Rüdiger A1 - Adler, C. A1 - Zender, J. T1 - Innovative Untersuchungsmethoden zur nachhaltigen Wirksamkeit modellhafter Anoxia-Behandlung gegen Insektenbefall an national bedeutsamen Kulturgütern der Sammlungen der Stiftung Preußischer Kulturbesitz (DBU AZ 31865-45) N2 - Anoxische Objektbehandlungen gegen Schädlingsbefall stellen eine besonders materialverträgliche und umweltschonende Alternative zu chemischen Bekämpfungsverfahren dar. Die Wirksamkeit hängt jedoch von der Dauer, dem Restsauerstoffgehalt sowie der Temperatur und Feuchtigkeit ab. Unterschiedliche Arten von Schadinsekten sind verschieden tolerant gegenüber sauerstoffarmen Bedingungen. Insbesondere bei Behandlungsbedingungen von unter 24° C und mehr als 0,5 % Restsauerstoffgehalt stößt das Verfahren an die Grenze der Zuverlässigkeit. In Versuchsreihen unter standardisierten Bedingungen erwiesen sich insgesamt 12 von 34 im Projekt untersuchte Insektenarten hierbei als widerstandsfähig. Davon als besonders tolerante Arten sind Hylotrupes bajulus, Lasioderma serricorne, Trogoderma parabile und Mezium affine zu nennen. Mit dem entwickelten UWB-Sensoriksystem können durch elektromagnetische Wellen Bewegungen von Schädlingen innerhalb geschlossener Holzobjekte berührungslos erfasst werden. Voraussetzung für die eindeutige Detektion der Schädlingsaktivität ist neben der digitalen Signalverarbeitung zur Filterung und Extraktion des Nutzsignals, die genügend hohe Eindringtiefe, die ausreichend ist, wenn Schädlingsvorkommen häufig dicht unter der Holzoberfläche gelegen sind. Die Versuchsergebnisse haben gezeigt, dass bereits eine einzelne Trockenholztermite der Art Incisitermes marginipennis hinter einer 5 cm dicken Holzplatte aufgespürt werden kann. Somit erscheint das Messsystem potentiell für die Erfolgskontrolle einer Anoxia-Behandlung an Museumsgütern geeignet. KW - Kulturgut KW - Anoxia KW - Museumsschädlinge PY - 2018 SP - 1 EP - 37 AN - OPUS4-49654 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zerbst, Uwe A1 - Madia, Mauro A1 - Maierhofer, J. A1 - Kolitsch, S. A1 - Gänser, H.-P. A1 - Pippan, R. T1 - The cyclic R-curve – Determination, problems, limitations and application N2 - The so-called cyclic R curve, i.e. the crack size dependence of the fatigue crack propagation threshold in the physically short crack regime, is a key parameter for bringing together fatigue strength and fracture mechanics concepts. Its adequate determination is of paramount importance. However, notwithstanding this relevance, no test guideline is available by now and only very few institutions have spent research effort on cyclic R curves so far. The aim of the present paper is to give an overview on the state-of-the-art. Besides an introduction into the basic principles, the discussion will concentrate on the experimental determination on the one hand and questions of its application on the other hand. KW - Cyclic R-curve KW - Fatigue crack propagation threshold KW - Crack closure mechanisms KW - Cyclic R-curve analysis KW - Kitagawa-Takahashi diagram PY - 2018 DO - https://doi.org/10.1016/j.engfracmech.2017.09.032 SN - 0013-7944 SN - 1873-7315 VL - 198 SP - 45 EP - 64 PB - Elsevier AN - OPUS4-46855 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Madia, Mauro A1 - Zerbst, Uwe T1 - Application of the cyclic R-curve method in notch fatigue analysis N2 - The paper deals with the prediction of the fatigue Limit of notched specimens. Some authors in the literature have shown that this issue can be solved by employing an approach based on critical distances, others used elastic fracture mechanics. In this paper the fatigue limit of notched specimens is given by the non-propagating condition of mechanically small surface cracks. According to the so-called cyclic R-curve method, the crack driving force of a growing small crack is compared to its resistance force, which incorporates the gradual build-up of crack closure. The fatigue limit is determined by that applied nominal stress, for which the tangency condition of crack driving and resistance force is satisfied. The approach has been modified to incorporate plasticity effects in the mechanically short crack Regime and it has been applied to a mild and a high-strength steel, in case of an infinite plate with circular hole under remote tensile stress. The method has been successfully applied to the evaluation of fatigue notch-sensitivity in case of surface roughness. KW - Notch fatigue KW - Notch sensitivity KW - Cyclic R-curve KW - Non-propagating cracks KW - Critical distance PY - 2016 DO - https://doi.org/10.1016/j.ijfatigue.2015.06.015 SN - 0142-1123 VL - 82 IS - 1 SP - 71 EP - 79 PB - Elsevier Ltd. CY - Oxford, UK AN - OPUS4-35298 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Scheuschner, Nils A1 - Altenburg, Simon A1 - Pignatelli, Giuseppe A1 - Maierhofer, Christiane A1 - Straße, Anne A1 - Gornushkin, Igor B. A1 - Gumenyuk, Andrey T1 - Vergleich der Messungen der Schmelzbadtemperatur bei der Additiven Fertigung von Metallen mittels IR-Spektroskopie und Thermografie T1 - Comparison of measurements of the melt pool temperature during the additive production of metals by means of IR spectroscopy and thermography N2 - Im Rahmen des Themenfeldprojektes „Process Monitoring of AM“ (ProMoAM) evaluiert die Bundesanstalt für Materialforschung und -Prüfung (BAM) gegenwärtig die Anwendbarkeit verschiedenster ZfP-Verfahren zur in-situ Prozessüberwachung in der additiven Fertigung (AM) von Metallen in Hinblick auf die Qualitätssicherung. Einige der wichtigsten Messgrößen sind hierbei die Temperatur des Schmelzbades und die Abkühlrate, welche starken Einfluss auf das Gefüge und die Eigenspannung haben. Aufgrund der Zugänglichkeit zum Werkstück während des Bauprozesses bieten sich optische Verfahren zu Temperaturbestimmung an. Hierbei stellen jedoch u. a. die hohe Bandbreite der zu messenden Temperaturen, die Bestimmung der Emissivität und ihre Änderung bei Phasenübergängen der verwendeten Legierung große experimentelle Herausforderungen dar. Eine weitere Herausforderung stellt für die IR-Spektroskopie die Absorption durch das Schutzgas und weitere optische Elemente dar. Um diese auch in einem industriellen Umfeld kompensieren zu können, wurde eine Methode entwickelt, die das gemessene Spektrum bei der Verfestigung des Werkstoffes als Referenz nutzt. In diesem Beitrag wird die Anwendung dieser Methode für die IR-Spektrometrie als auch Thermografische Messungen beim Laser-Pulver-Auftragschweißen von 316L gezeigt, wobei beide Methoden weiterhin in Hinblick auf ihre individuellen Vor- und Nachteile miteinander verglichen werden. N2 - Within the topic area project “Process Monitoring of AM” (ProMoAM) the Federal Institute for Materials Research and Testing is currently evaluating the applicability of various NDT methods for in-situ process Monitoring in the additive manufacturing (AM) of metals with regard to quality assurance. Two of the most important variables to measure are the temperature of the molten pool and the cooling rate, which have a strong influence on the microstructure and the residual stress. Due to the accessibility of the workpiece during the construction process, optical methods for temperature determination are suitable. However, the wide range of temperatures to be measured, the determination of emissivity and its change during phase transitions of the alloy pose great experimental challenges. Another challenge for IR spectroscopy is the absorption by the inert gas and other optical elements. In order to be able to compensate for this in an industrial environment, a method was developed which uses the measured spectrum as a reference when the material is solidified. This paper shows the application of this method for IR spectrometry as well as thermographic measurements during laser powder cladding of 316L. Furthermore both methods are compared with respect to their individual Advantages and disadvantages. KW - Laser-Pulver-Auftragschweißen KW - Thermografie KW - Direct Energy Deposition KW - IR-Spektroskopie KW - Additive Fertigung KW - Laser metal deposition KW - Thermography KW - IR-spectroscopy KW - Additive manufacturing PY - 2021 DO - https://doi.org/10.1515/teme-2021-0056 VL - 88 IS - 10 SP - 626 EP - 632 PB - De Gruyter CY - Oldenburg AN - OPUS4-52987 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bachmann, Marcel A1 - Avilov, Vjaceslav A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Numerical assessment and experimental verification of the influence of the Hartmann effect in laser beam welding processes by steady magnetic fields N2 - Controlling the dynamics in the weld pool is a highly demanding challenge in deep-penetration laser beam welding with modern high power laser systems in the multi kilowatt range. An approach to insert braking forces in the melt which is successfully used in large-scaled industrial applications like casting is the so-called Hartmann effect due to externally applied magnetic fields. Therefore, this study deals with its adaptation to a laser beam welding process of much smaller geometric and time scale. In this paper, the contactless mitigation of fluid dynamic processes in the melt by steady magnetic fields was investigated by numerical simulation for partial penetration welding of aluminium. Three-dimensional heat transfer, fluid dynamics including phase transition and electromagnetic field partial differential equations were solved based on temperature-dependent material properties up to evaporation temperature for two different penetration depths of the laser beam. The Marangoni convection in the surface region of the weld pool and the natural convection due to the gravitational forces were identified as main driving forces in the weld pool. Furthermore, the latent heat of solide-liquid phase transition was taken into account and the solidification was modelled by the Carman-Kozeny equation for porous medium morphology. The results show that a characteristic change of the flow pattern in the melt can be achieved by the applied steady magnetic fields depending on the ratio of magnetic induced and viscous drag. Consequently, the weld bead geometry was significantly influenced by the developing Lorentz forces. Welding experiments with a 16 kW disc laser with an applied magnetic flux density of around 500 mT support the numerical results by showing a dissipating effect on the weld pool dynamics. KW - Electromagnetic weld pool control KW - Hartmann effect KW - Laser beam weliding KW - Lorentz force KW - Marangoni flow KW - Natural convection KW - Aluminium PY - 2016 DO - https://doi.org/10.1016/j.ijthermalsci.2015.10.030 SN - 1290-0729 VL - 101 SP - 24 EP - 34 PB - Elsevier CY - Paris AN - OPUS4-35034 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zerbst, Uwe A1 - Madia, Mauro A1 - Kiyak, Yusuf A1 - Breidung, Marc A1 - Baer, Wolfram A1 - Küppers, M. ED - Madia, Mauro T1 - Stiffness/constraint effects in analytical flaw assessment - A technical note N2 - Using the case study of a fail-safe design criterion for a steering knuckle of a commercial vehicle, the effect of stiffness/constraint on the crack driving force in the component is discussed. The problem arises when assessment procedures such as R6, BS 7910 or SINTAP/FITNET are applied in conjunction with substitute geometries for determining the model parameters K-factor and limit load (or a substitute for the latter), as it is common practice. In the example, the conservatism was so pronounced that this procedure was in fact unusable. A way out could be the finite element-based determination of the model parameters and their use in the analytical framework. This procedure is useful and effective if the finite element-based calculations are used in parameter sensitivity analyses. KW - Fail-safe design KW - Fracture resistance KW - Fracture assessment KW - Stiffness KW - Constraint PY - 2022 DO - https://doi.org/10.1016/j.engfracmech.2022.108728 SN - 0013-7944 IS - 273 SP - 1 EP - 15 PB - Elsevier Science CY - Kidlington AN - OPUS4-55544 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baer, Wolfram A1 - Breidung, Marc A1 - Kiyak, Yusuf A1 - Zerbst, Uwe A1 - Madia, Mauro A1 - Küppers, M. T1 - Aspekte der analytischen bruchmechanischen Bauteilbewertung N2 - Am Beispiel eines abgesetzten zylindrischen Bauteils (Achsschenkel) werden Probleme der analytischen bruchmechanischen Bauteilbewertung diskutiert. Als Basis-philosophie wird ein Fail Safe-Kriterium (kontrolliertes Versagen) angesetzt. Die Forderung ist, dass sich der Achsschenkel, bevor er bricht, in einem Ausmaß plastisch verformen kann, bei dem der Fahrer bemerkt, dass mit seinem Fahrzeug etwas nicht in Ordnung ist. Um das zu gewährleisten, muss der Werkstoff einen bestimmten Riss-widerstand aufweisen. Dazu werden im hier vorgestellten ersten Teil des Projektes mittels FEM Rissspitzenbeanspruchungen in Abhängigkeit von der Auslenkung des Zylinders und angenommener Rissgrößen ermittelt. Diese finden als Zielgrößen in der weiteren Analyse Anwendung. Da eine einfach umzusetzende Lösung angestrebt wird, werden zusätzlich analytische Rechnungen an Ersatzgeometrien (halbunendliche Platte und Vollzylinder), aber mit den realen Spannungen am Bauteil durchgeführt. Es zeigt sich, dass die Ergebnisse wegen des Steifigkeitsunterschieds zwischen Bauteil und Ersatzgeometrie unvertretbar konservativ sind. Alternativ wird ein hybrides Konzept vorgestellt, für das die Modellparameter mittels FEM bestimmt werden. Es liefert sehr genaue Ergebnisse. Im Rahmen der analytischen Rechenvorschrift können die Lösungen auf andere Werkstoffe übertragen werden, ohne dass zusätzliche FEM-Analysen notwendig sind. T2 - 54. Tagung des DVM-Arbeitskreises Bruchmechanik und Bauteilsicherheit CY - Online meeting DA - 22.02.2022 KW - FEM KW - Bauteilbewertung KW - Fail-safe KW - Analytisches Modell PY - 2022 DO - https://doi.org/10.48447/Br-2022-BB VL - 254 SP - 1 EP - 11 PB - DVM CY - Berlin AN - OPUS4-54406 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Werner, Tiago T1 - Kurzrisswachstum in additiv gefertigtem austenitischem Edelstahl 316L N2 - Diese Untersuchung beschäftigt sich mit der Charakterisierung von Kurzrisswachstum in mittels Laser-Pulverbett-Verschmelzen (LPBF - Laser Powder Bed Fusion) hergestelltem rostfreien austenitischen Stahl. Spezifischer wird die Ermittlung zyklischer R-Kurven untersucht. Diese beschreiben den Aufbau des Widerstands gegen Ermüdungsrisswachstum - d.h. des Schwellenwertes - aufgrund von Rissschließeffekten bei physikalisch kurzen Rissen. Mit Hilfe der zyklischen R-Kurven kann die Fähigkeit eines Bauteils, physikalisch kurze Risse zu arretieren, charakterisiert werden. Wir verfügen damit über eine Schnittstelle zwischen klassischer Ermüdung und Bruchmechanik. Das ist gerade auch für additiv gefertigte (AM – Additive Manufacturing) Materialien von Interesse. Diese weisen prozessintrinsische Defekte auf, die als Initiierungsstellen kurzer Ermüdungsrisse agieren. Im Rahmen der experimentellen Untersuchungen wurden zyklische R-Kurven für konventionellen und LPBF AISI-316L-Stahl ermittelt. Insbesondere wurde der Einfluss verschiedener Wärmebehandlungen (WB1: 450°C, WB2: 800°C und WB3: 900°C) auf das Wachstumsverhalten physikalisch kurzer Risse im LPBF-Material untersucht. Aufgrund hoher Eigenspannungen war die Ermittlung des Kurzrisswachstumsverhaltens bei WB1 nicht möglich. Für WB2 und WB3 ergaben sich sehr unterschiedliche zyklische R-Kurven. Untersuchungen der Eigenspannungen, der Bruchfläche (insbesondere der Rauheit) und der Mikrostruktur sollen die Ursachen für das unterschiedliche Verhalten erklären. Die Ergebnisse werden mit den Verhältnissen in konventionellem Material verglichen. T2 - 41. Werkstoffmechanikseminar TU Darmstadt CY - Online meeting DA - 26.10.2020 KW - AM KW - Additiv KW - Zyklische R-Kurve KW - 316L KW - Ermüdung KW - Ermüdungsrisswachstum KW - Risswachstum PY - 2020 AN - OPUS4-51603 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zirnstein, Benjamin T1 - Multilayer Graphene/Hydrogenated Nitrile Butadiene Rubber Nanocomposites -Small Filler with Great Impact N2 - Elastomers, such as hydrogenated acrylonitrile-butadiene rubber (HNBR) are usually mechanically reinforced with high loadings of carbon black (CB) to achieve the properties demanded; high amounts of mineral flame retardants are used to fulfill fire safety requirements. These high filler loadings sometimes cause deterioration of the physical properties of the material. In this study, multilayer graphene (MLG), a nanoparticle made of only 10 graphene sheets, is applied in low loadings (3 phr) to reduce the total amount of filler or boost performance.1,2,3 In former studies nanofiller achieved increased flame retardancy at very low lowdings.4,5,6 The dispersion of the nanofiller is essential for the properties of the nanocomposites.7 The nanocomposites were prepared via master batch by an ultrasonically assisted solution mixing and subsequent conventional two-roll milling. SEM and TEM micrographs and rheological measurements revealed that the MLG nanoparticles were well dispersed in the HNBR matrix. In the HNBR nanocomposites, 3 phr MLG replaced 15 phr CB, 3 phr ATH or 15 phr CB + 3 phr ATH and achieved large consistent improvement in curing, rheological and mechanical properties of the HNBR. The nanocomposites with partial replaced CB reduced the filler loading up to 60% without any deterioration of the properties. The HNBR/MLG nanocomposites achieved an even higher Young’s modulus, hardness and thermal conductivity. MLG achieved advanced flame retardancy by improving the protection layer. The layer is created during the burning phase and acted as an afterglow suppressor. This study proposed the combination of ATH with MLG as a promising approach to reduce the amount of filler, in addition to improving the mechanical properties and fire performance of HNBR rubbers. T2 - Deutsche Kautschuk Tagung, DKT2018, German Rubber Conference CY - Nuremberg, Germany DA - 02.07.2018 KW - Graphene KW - Hydrogenated Nitrile Butadiene Rubber KW - Nanocomposite KW - Elastomers KW - Filler PY - 2018 AN - OPUS4-45599 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chen, Yue T1 - Ontopanel: a diagrams.net plugin for graphical semantic modelling N2 - Ontologies that represent a map of the concepts and relationships between them, are becoming an effective solution for data standardization and integration of different resources in the field of materials science, as efficient data storage and management is the building block of material digitization. However, building a domain ontology is not a simple task. It requires not only a collaborative effort between ontologists and domain experts, but also the modeling approaches and tools play a key role in the process. Among all approaches, graphical representation of domain ontologies based on standard conceptual modeling languages is widely used because of its intuitiveness and simplicity. Various tools have been developed to realize this approach in an intuitive way, such as Protégé plugins and web visualization tools. The Materials-open-Lab (MatOLab) project, which aims to develop ontologies and workflows in accordance with testing standards for the materials science and engineering domains, adopted a UML (Unified Modeling Language) approach based on the diagrams.net. It is a powerful, popular, open-source graphical editor. In practical case studies, however, many users’ needs could not be met, such as reusing ontology, conversion, and data mapping. Users must switch between different tools to achieve a certain step, and thereby invariably increase learning cost. The lack of validation also leads to incorrect diagrams and results for users who are not familiar with the ontology rules. To address these issues, we designed Ontopanel, a diagrams.net-based plugin that includes a set of pipeline tools for semantic modeling: importing and displaying protégé-like ontologies, converting diagrams to OWL, validating diagrams by OWL rules, and mapping data. It uses diagrams.net as the front-end for method modeling and Django as the back-end for data processing. As a web-based tool, it is very easy to expand its functionality to meet changing practical needs. T2 - MSE 2022 CY - Darmstadt, Germany DA - 27.09.2022 KW - Ontology KW - Tools KW - Material digital KW - Mat-o-lab KW - Graphic design KW - Ontology development KW - Data mapping KW - FAIR KW - Materials testing PY - 2022 AN - OPUS4-55884 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waniek, Tassilo T1 - New Focus On Boehmite-Reinforced Nanocomposites Molecular Approach With Advanced FTIR-Techniques N2 - By FTIR-study it was possible to proof a chemical reaction between boehmite and the hardener of anhydride cured epoxy resins. Future studies can assume that the chemical environment of the resin system is changed in the surrounding of boehmite nanoparticles. This highly affects especially localized properties. T2 - 6th International Conference on Multifunctional, Hybrid and Nanomaterials CY - Sitges, Spain DA - 11.03.2019 KW - Nanocomposite KW - Boehmite KW - FTIR KW - DRIFTS KW - Epoxy PY - 2019 AN - OPUS4-47785 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Mente, Tobias A1 - Böllinghaus, Thomas ED - Udomkichdecha, W. ED - Mononukul, A. ED - Böllinghaus, Thomas ED - Lexow, Jürgen T1 - Numerical investigations on hydrogen-assisted cracking (HAC) in duplex stainless steels N2 - Duplex stainless steels have been used for a long time in the offshore industry, since they have higher strength than conventional austenitic stainless steels and they exhibit a better ductility as well as an improved corrosion resistance in harsh environments compared to ferritic stainless steels. However, despite these good properties the literature shows some failure cases of duplex stainless steels in which hydrogen plays a crucial role for the cause of the damage. Numerical simulations can give a significant contribution in clarifying the damage mechanisms. Therefore, a numerical model of a duplex stainless steel microstructure was developed enabling simulation of crack initiation and propagation in both phases. The phase specific stress strain analysis revealed that local plastic deformation occurs in both austenite and δ-ferrite already in the macroscopically elastic range. Altogether, phase specific hydrogen-assisted material damage was simulated for the first time taking into account all main factors influencing hydrogen assisted cracking process. The results agree well with experimental observations and thus allow a better insight in the mechanism of hydrogen-assisted material damage. T2 - 4th WMRIF Young scientists workshop CY - Boulder, CO, USA DA - 2014-09-08 KW - Hydrogen-assisted cracking (HAC) KW - Numerical simulation KW - FEM KW - Duplex stainless steel (DSS) KW - Mesoscale model PY - 2016 SN - 978-981-287-723-9 SN - 978-981-287-724-6 DO - https://doi.org/10.1007/978-981-287-724-6_3 SP - 21 EP - 31 PB - Springer AN - OPUS4-35075 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rethmeier, Michael A1 - Momeni, Kaveh A1 - Schippereit, Christian A1 - Weber, Gert T1 - Einfluss von fertigungsbedingten Spalten auf das Tragverhalten der Widerstandspunktschweißverbindungen aus hochfesten Stählen N2 - In einem Forschungsvorhaben wurde der Einfluss von fertigungsbedingten Spalten von bis zu 3 mm auf das Tragverhalten der Widerstandspunktschweißverbindungen aus Stählen am Beispiel von HX340LAD+Z (Werkstoffnummer 1.0933), HCT780X+Z (1.0943), HCT980C (1.0955) und 22MnB5+AS140 untersucht. Neben spaltabhängigen Schweißbereichen wurden auch statische Festigkeit, dynamische Festigkeit sowie Schwingfestigkeit betrachtet. Schließlich wurden ein Prozesssicherheitskoeffizient sowie eine Prozess-Festigkeits-Kenngröße abgeleitet, mit deren Hilfe der Anwender das Verhalten der Punktschweißverbindungen unter Spalteinfluss beurteilen kann. KW - resistance spot welding KW - strength KW - quality assurance KW - Qualitätssicherung KW - Festigkeit KW - Widerstandspunktschweißen PY - 2016 SN - 0036-7184 VL - 68 IS - 1-2 SP - 22 EP - 27 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-35366 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duarte, Larissa T1 - Ermittlung des intrinsischen Schwellenwerts und dessen Validierung als Werkstoffparameter N2 - Die schadenstolerante Bewertung von zyklisch beanspruchten Bauteilen auf bruchmechanischer Grundlage ist von großer praktischer Bedeutung, insbesondere für die Spezifizierung von Inspektionsintervallen. Eine Schwachstelle der gegenwärtigen Vorgehensweise bildet der nur ungenügend verstandene Schwellenwertbereich der da/dN-ΔK -Kurve. Relevant ist das deshalb, weil viele Bauteile bei Lasten betrieben werden, die in eben diesen Bereich fallen. Der Vortrag beschäftigt sich mit Unsicherheiten bei der Ermittlung des Schwellenwertes, mit Einflussparametern, die dabei zu berücksichtigen sind, und mit einem Vorschlag zur konservativen Einbeziehung des Schwellenwertbereichs in die Bauteilauslegung. Der Schwellenwert gegen Ermüdungsrissausbreitung ist als der zyklische Spannungsintensitätsfaktor definiert, unterhalb dessen kein Risswachstum mehr stattfindet. Dabei ist zu beachten, dass der Wert in der konventionellen da/dN-ΔK -Kurve auf Langrisswachstum beschränkt ist und, strenggenommen, auch das nur dann, wenn das Rissschließphänomen voll ausgebildet ist. Unter Rissschließen versteht man das Schließen des zyklisch beanspruchten Risses in der Regel oberhalb des Nulldurchgangs der Last. Wichtige Rissschließmechanismen sind das plastizitäts-, das rauheits- und das oxid-induzierte Schließen wobei die beiden letztgenannten im Schwellenwertbereich dominierend sind. Der Schwellenwert selbst besteht aus zwei Anteilen, einem intrinsischen, der von den elastischen Konstanten und vom Gittertyp abhängt und einem extrinsischen, der mit dem Aufbau der Rissschließeffekte zusammenhängt und von Parametern wie der Mikrostruktur, dem Spannungsverhältnis aus Unter- und Oberlast und der Risstiefe beeinflusst wird. In Fällen, bei denen oxid-induziertes Rissschließen eine Rolle spielt, hängt der erhaltene Wert des Schwellenwerts vom experimentellen Verfahren ab, wobei die konventionelle Lastabsenkung nach Standard nicht-konservative Werte ergeben kann. Der Vortrag thematisiert die unterschiedlichen Optionen der experimentellen Ermittlung mit besonderem Fokus auf dem intrinsischen Schwellenwert und, davon ausgehend, die Anbindung an den rissschließkorrigierten Paris-Bereich der da/dN-ΔK -Kurve. T2 - Werkstoffmechanikseminar 2020 CY - Online meeting DA - 26.10.2020 KW - Intrinsischer Schwellenwert gegen Ermüdungsrissausbreitung KW - Schadenstolerante Bauteilauslegung KW - Restlebensdauer PY - 2020 AN - OPUS4-51604 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rabe, Sebastian T1 - Rummaging through industrial waste: Natural fibers in flame retarded thermoplastic starch biocomposites N2 - Thermoplastic starch polymer blends as biodegradable materials are well known and used mainly as packaging material. In order to exploit new application fields for these materials, additional properties such as flame retardancy or increased mechanical strength are required. This work focuses on the flammability and fire behavior of a thermoplastic starch/polyester blend reinforced with natural fibers derived from Mexican industry processes wastes, such as keratin fibers from the tannery industry or coconut fibers[1]. Different fiber contents as well as combinations of varying contents of aluminum trihydroxide, expandable graphite or ammonium polyphosphate were tested in LOI, UL94, cone calorimeter and TG-FTIR in order to investigate and assess the concentration dependence of the fibers and flame retardants as well as synergistic effects between both components. In combination with ammonium polyphosphate, the coconut fibers induce a synergistic effect by reinforcing the char residue and creating a more stable heat barrier during forced flaming combustion in the cone calorimeter. Synergism is also observed in the oxygen test. The recycling of otherwise wasted material is a true challenge in material development, thus this work is a first step in the direction of sustainable and biodegradable materials. T2 - Second International Conference on ECO-friendly Flame Retardant Additives and Materials (ECOFRAM) CY - Metz, France DA - 28.03.2018 KW - Biocomposite KW - Natural fibres KW - Industry processes wastes KW - Flammability KW - Sustainable PY - 2018 AN - OPUS4-44658 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rhode, Michael A1 - Steger, Jörg A1 - Böllinghaus, Thomas A1 - Kannengießer, Thomas ED - Lippold, J. ED - Böllinghaus, Thomas ED - Richardson, I. M. T1 - Hydrogen degradation effects on mechanical properties in T24 weld microstructures N2 - Spectacular failure cases of fossil power stations in the recent years exhibited severe cracking in T24 welds. The results show that hydrogen-assisted cracking up to 200 °C cannot be excluded. Hence, it is important to gain a basic understanding on how hydrogen might affect the basic material properties in the respective weld microstructures. The present study focuses on hydrogen degradation of the respective weld microstructures, i.e., the weld metal and the coarse grained heat affected zone, where actually cracking appeared in practice. Tensile tests were carried out for coarse grain heataffected zone (CGHAZ) and the weld metal in uncharged and electrochemically hydrogen-charged condition. It turned out that both microstructures show distinct tendency for gradual degradation of mechanical properties in the presence of increasing hydrogen concentration. Already for a hydrogen concentration about and above 2 ml/100 g Fe, a significant ductility reduction has been observed. SEM investigations revealed that the fracture topography changes from ductile topography in uncharged condition to intergranular topography for the CGHAZ and to ductile-brittle mix for the weld metal (WM) in hydrogen charged condition. Ti-rich inclusions were identified as central regions of quasi-cleavage fracture areas in the WM. An approximation procedure is applied to quantify the degradation intensity. KW - Low alloy steels KW - Hydrogen embrittlement KW - Heat affected zone KW - Microstructure KW - Creep resisting materials PY - 2016 UR - http://link.springer.com/article/10.1007/s40194-015-0285-5 DO - https://doi.org/10.1007/s40194-015-0285-5 SN - 0043-2288 VL - 60 IS - 2 SP - 201 EP - 216 PB - Springer-Verlag GmbH CY - Heidelberg AN - OPUS4-35390 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jonietz, Florian A1 - Myrach, Philipp A1 - Rethmeier, Michael A1 - Suwala, H. A1 - Ziegler, Mathias T1 - Laser Based Spot Weld Characterization N2 - Spot welding is one of the most important joining technologies, especially in the automotive industry. Hitherto,the quality of spot welded joints is tested mainly by random destructive tests. A nondestructive testing technique offers the benefit of cost reduction of the testing procedure and optimization of the fabrication process, because every joint could be examined. This would lead to a reduced number of spot welded joints, as redundancies could be avoided. In the procedure described here, the spot welded joint between two zinc-coated steel sheets (HX340LAD+Z100MB or HC340LA+ZE 50/50) is heated optically on one side. Laser radiation and flash light are used as heat sources. The melted zone, the so called “weld nugget” provides the mechanical stability of the connection, but also constitutes a thermal bridge between the sheets. Due to the better thermal contact, the spot welded joint reveals a thermal behavior different from the surrounding material, where the heat transfer between the two sheets is much lower. The difference in the transient thermal behavior is measured with time resolved thermography. Hence, the size of the thermal contact between the two sheets is determined, which is directly correlated to the size of the weld nugget, indicating the quality of the spot weld. The method performs well in transmission with laser radiation and flash light. With laser radiation, it works even in reflection geometry, thus offering the possibility of testing with just one-sided accessibility. By using heating with collimated laser radiation, not only contactfree, but also remote testing is feasible. A further convenience compared to similar thermographic approaches is the applicability on bare steel sheets without any optical coating for emissivity correction. For this purpose, a proper way of emissivity correction was established. T2 - 42ND ANNUAL REVIEW OF PROGRESS IN QUANTITATIVE NONDESTRUCTIVE EVALUATION: Incorporating the 6th European-American Workshop on Reliability of NDE CY - Minneapolis, Minnesota, USA DA - 26.07.2015 KW - Laser PY - 2016 SN - 978-0-7354-1353-5 DO - https://doi.org/10.1063/1.4940570 VL - 1706 SP - 100010-1 EP - 100010-8 PB - AIP Publishing AN - OPUS4-35367 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Mente, Tobias A1 - Böllinghaus, Thomas ED - Böllinghaus, Thomas ED - Lippold, J. C. ED - Cross, C. E. T1 - Numerical investigations on hydrogen-assisted cracking in duplex stainless steel microstructures N2 - Duplex stainless steels (DSS) are used in various industrial applications, e.g. in offshore constructions as well as in chemical industry. DSS reach higher strength than commercial austenitic stainless steels at still acceptable ductility. Additionally, they exhibit an improved corrosion resistance against pitting corrosion and corrosion cracking in harsh environments. Nevertheless, at specific conditions, as for instance arc welding, cathodic protection or exposure to sour service environments, such materials can take up hydrogen which may cause significant property degradation particularly in terms of ductility losses which, in turn, may entail hydrogen-assisted cracking (HAC). The cracking mechanism in DSS is different from steels having only a single phase, because hydrogen diffusion, stress-strain distribution and crack propagation are different in the austenite or ferrite phase. Therefore, the mechanism of HAC initiation and propagation as well as hydrogen trapping in DSS have not been fully clarified up to the present, as for most of the two-phase microstructures. At this point the numerical simulation can bridge the gap to a better insight in the cracking mechanism regarding the stress-strain distribution as well as hydrogen distribution between the phases, both austenite and ferrite, of the DSS. For that purpose, a two dimensional numerical mesoscale model was created representing the microstructure of the duplex stainless steel 1.4462, consisting of approximately equal portions of austenite and ferrite. Hydrogen assisted cracking was simulated considering stresses and strains as well as hydrogen concentration in both phases. Regarding the mechanical properties of austenite and ferrite different statements can be found in the literature, dependent on chemical composition and thermal treatment. Thus, various stress-strain curves were applied for austenite and ferrite simulating the HAC process in the DSS microstructure. By using the element elimination technique crack critical areas can be identified in both phases of the DSS regarding the local hydrogen concentration and the local mechanical load. The results clearly show different cracking behavior with varying mechanical properties of austenite and ferrite. Comparison of the results of the numerical simulation to those of experimental investigations on DSS will improve understanding of the HAC process in two phase microstructures. KW - duplex stainless steel 1.4462 (2205) KW - numerical simulation KW - hydrogen assisted cracking KW - diffusion PY - 2016 UR - http://link.springer.com/chapter/10.1007%2F978-3-319-28434-7_16 UR - http://www.springer.com/us/book/9783319284323 SN - 978-3-319-28432-3 SN - 978-3-319-28434-7 DO - https://doi.org/10.1007/978-3-319-28434-7_16 SP - Part V, 329 EP - 359 PB - Springer International Publishing CY - Switzerland ET - 1 AN - OPUS4-35591 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bachmann, Marcel A1 - Kunze, R. A1 - Avilov, Vjaceslav A1 - Rethmeier, Michael T1 - Finite element modeling of an alternating current electromagnetic weld pool support in full penetration laser beam welding of thick duplex stainless steel plates N2 - An electromagnetic weld pool support system for 20 mm thick duplex stainless steel AISI 2205 was investigated numerically and compared to experiments. In our former publications, it was shown how an alternating current (AC) magnetic field below the process zone directed perpendicular to the welding direction can induce vertically directed Lorentz forces. These can counteract the gravitational forces and allow for a suppression of material drop-out for austenitic stainless steels and aluminum alloys. In this investigation, we additionally adopted a steady-state complex magnetic permeability model for the consideration of the magnetic hysteresis behavior due to the ferritic characteristics of the material. The model was calibrated against the Jiles–Atherton model. The material model was also successfully tested against an experimental configuration before welding with a 30 mm diameter cylinder of austenitic stainless steel sur-rounded by duplex stainless steel. Thereby, the effects of the Curie temperature on the magnetic characteristics in the vicinity of the later welding zone were simulated. The welding process was modeled with a three-dimensional turbulent steady-state model including heat transfer and fluid dy-namics as well as the electromagnetic field equations. Main physical effects, the thermo-capillary (Marangoni) convection at the weld pool boundaries, the natural convection due to gravity as well as latent heat of solid–liquid phase transitions at the phase boundaries were accounted for in the model. The feedback of the electromagnetic forces on the weld pool was described in terms of the electromagnetic-induced pressure. The finite element software COMSOL Multiphysics 4.2 was used in this investigation. It is shown that the gravity drop-out associated with the welding of 20 mm thick duplex stainless steel plates due to the hydrostatic pressure can be prevented by the application of AC magnetic fields between around 70 and 90 mT. The corresponding oscillation frequencies were between 1 and 10 kHz and the electromagnetic AC powers were between 1 and 2.3 kW. In the experiments, values of the electromagnetic AC power between 1.6 and 2.4 kW at os-cillation frequencies between 1.2 and 2.5 kHz were found to be optimal to avoid melt sagging or drop-out of melt in single pass full-penetration laser beam welding of 15 and 20 mm thick AISI 2205. KW - Laser KW - Numerical simulation KW - Laser beam welding KW - Electromagnetic weld pool support KW - Duplex stainless steel PY - 2016 DO - https://doi.org/10.2351/1.4943906 VL - 28 IS - 2 SP - 022404-1 EP - 022404-9 PB - AIP Publishing AN - OPUS4-35676 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sötebier, Carina T1 - Application of ICP-MS in the single particle mode and isotope dilution analysis on the example of silver nanoparticles N2 - Due to its simplicity, speed and ability to obtain a particle number size distribution, single particle ICP-MS (spICP-MS) has emerged as an important tool for the analysis of nanoparticles (NPs). However, when NPs are suspended in a complex, unknown solution, matrix effects can occur affecting the instrument’s sensitivity. As a result, an over- or underestimation of the particle size is possible. In this work, a proof-of-concept study of the combination of isotopic dilution analysis (IDA) and spICP-MS compensating for possible matrix effects is presented. As an example, an isotopically enriched 109Ag standard solution was added to silver NPs (Ag NP) suspensions. Different NP suspensions with mean particle diameters between 30 and 80 nm were chosen. The mixtures were analyzed using a quadrupole ICP-MS instrument. Both Ag isotopes (107Ag and 109Ag) were monitored during one experiment. The result show a good agreement with the diameters obtained using conventional spICP-MS. In a second step, the Ag NPs were suspended in a simulated seawater matrix. Using conventional spICP-MS, a great reduction in the signal intensities and consequently in the particle sizes, was monitored. The application of the IDA-spICP-MS approach on these samples was able to obtain similar diameters compared to the samples without matrix. T2 - Anwendertreffen Plasmaspektrometrie CY - Berlin, Germany DA - 22.02.2016 KW - Single particle ICP-MS KW - Silver nanoparticles KW - Isotope dilution analysis PY - 2016 AN - OPUS4-35627 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Falkenreck, Thora E. A1 - Böllinghaus, Thomas T1 - Blast resistance of high-strength structural steel welds N2 - As consequence for increasing threats by IEDs (Improvised Explosive Devices) on vehicles, the blast resistance of the welded frames and bodies becomes increasingly important. Considering vehicle welds subjected to blasting, the real configurations of the joints in the structure and the position of the blast loads have to be considered. The present contribution thus focuses on a weld joint at the explosion endangered wheel well of a tactical truck. The high-strength steel welds were subsequently impacted by explosion loads within the upper range from those experienced in practical military operation to cause not only deformation, but also to investigate the ultimate fracture behaviour of the high-strength weld. The interaction between cooling time t8/5 and displacement, crack path as well as fracture surface was analysed. The analyses of the fracture surfaces revealed ductile overload failure and also the size of the dimples was influenced by the cooling time t8/5. As a prominent feature, these investigations showed that the crack path of such high-strength steel welds under blasting is less influenced by the final hardness level in the respective weld microstructures but much more affected by the hardness gradient at the fusion line and inside the Heat Affected Zone (HAZ). KW - Explosions KW - High strength steels KW - MAG welding KW - Cooling rate PY - 2016 DO - https://doi.org/10.1007/s40194-016-0307-y SN - 0043-2288 SN - 1878-6669 VL - 60 IS - 3 SP - 475 EP - 483 PB - Springer CY - Heidelberg, Germany AN - OPUS4-36378 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hilgenberg, Kai T1 - Surface structuring by pulsed laser implantation N2 - Micrometric surface topologies are required for a wide range of technical applications. While lowered surface features have been used for many years to improve the tribological behavior of contacting surfaces, there are also other fields of application, where the potential of elevated surface features is known, e. g. for metal forming tools. However, the demand for a high wear resistance of these structures often inhibits an industrial application. A solution is offered by structuring techniques that use additional material. A promising approach is the localized dispersing of hard ceramic particles by pulsed laser radiation, the so-called laser implantation. This paper describes the potential to adjust the geometry as well as the mechanical properties of laser implanted surfaces by means of microstructural and topological investigations. Afterwards, results of a wear test are given. It can be shown that dome-shaped or ring-shaped structures on a micrometric scale can be produced with high hardness and wear resistance. T2 - THERMEC 2016: International Conference on Processing & Manufacturing of Advanced Materials CY - Graz, Austria DA - 29.05.2016 KW - Laser implantation KW - Pulsed laser dispersing KW - Surface structuring PY - 2016 AN - OPUS4-36363 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Frei, J. A1 - Rethmeier, Michael A1 - Alexandrov, B. T. T1 - Low heat input gas metal arc welding for dissimilar metal weld overlays part I: the heat-affected zone N2 - Dissimilar metal weld overlays of nickel base alloys on low alloy steel components are commonly used in the oil and gas, petro-chemical, and power generation industries to provide corrosion and oxidation resistance in a wide range of service environments and temperatures. Traditionally, weld overlays are produced using cold or hot wire gas tungsten arc welding (GTAW). Potential advantages of cold metal Transfer (CMT) welding, a low heat input gas metal arc welding process, over the conventional GTAW in production of weld overlays were evaluated. Metallurgical characterization was performed on CMT overlays of Alloy 625 filler metal on Grade 11 and Grade 22 steels. Significant grain refinement was found in the high temperature HAZ compared to the traditional coarse-grained HAZ in arc welding. Evidences of incomplete carbide dissolution, limited carbon diffusion, and incomplete transformation to austenite were also found. These phenomena were related to high heating and cooling rates and short dwell times of the high-temperature HAZ in austenitic state. Tempering effects in the steel HAZ were identified, showing a potential for development of CMT temperbead procedures. Based on the results of this study, the steel HAZ regions in CMT overlays were classified as high-temperature HAZ and intercritical HAZ. KW - Clad steels KW - Nickel alloys KW - Low alloy steels KW - GMA surfacing KW - DIP transfer KW - Coarse-grained heat-affected zone KW - Microstructure PY - 2016 DO - https://doi.org/10.1007/s40194-016-0306-z SN - 0043-2288 SN - 1878-6669 VL - 60 IS - 3 SP - 459 EP - 473 PB - Springer CY - Heidelberg, Germany AN - OPUS4-36377 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bakir, Nasim A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Investigation of hot crack susceptibility of laser welded joints of four austenitic steels N2 - Laser welding is a widely established manufacturing process in many industry sectors. Solidification cracking represents one of the most inadequately solved problems in welding and has major economic implications. The avoidance of hot crack is for most fusion welding processes a key challenge for an important range of metallic construction materials and affects not only the manufacturers of welding equipment and material manufacturers, but also a large number of customers using welding technologies, as well as welding standardization and research. In this study a new investigation programme has been developed to qualify the hot cracking susceptibility of a variety of austenitic stainless steels. The results show the possibility of using this technique to determinate the critical values that occur with initiation of solidification cracking during laser beam welding T2 - The METEC and 2nd European Steel Technology and Application Days CY - Düsseldorf, Germany DA - 15.06.2015 KW - Laser beam welding KW - Hot cracking KW - Solidification cracking KW - Hot cracking test PY - 2015 SP - 1 EP - 5 AN - OPUS4-36525 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sproesser, Gunther T1 - Energy efficiency and environmental impacts of high power gas metal arc welding N2 - Single wire Gas Metal Arc Welding (SGMAW) and high power Tandem GMAW (TGMAW) are evaluated with respect to energy efficiency. The key performance indicator Electrical Deposition Efficiency is applied to reflect the energy efficiency of GMAW in different material transfer modes. Additionally, the wall-plug efficiency of the equipment is determined in order to identify the overall energy consumption. The results show that energy efficiency as well as economic process performance can be significantly increased by application of tandem processes. A comparative Life Cycle Assessment of a 30 mm thick weld is conducted to investigate the influences of the energy efficiency on the environmental impacts. Environmental burdens in the categories Global Warming Potential, Acidification Potential, Eutrophication Potential and Photochemical Ozone Creation Potential can be reduced up to 11% using an energy efficient TGMAW process T2 - IIW Intermediate Meeting Commission I, IV, XII / SG 212 CY - Genova, Italy DA - 07.03.2016 KW - Life cycle assessment (LCA) KW - Energy efficiency KW - High power welding KW - Tandem gas metal arc welding PY - 2016 AN - OPUS4-36535 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madkour, Sherif T1 - Evidence of a Three-Layred Structure in Ultrathin PVME and PVME-PS Blend Films by Nanosized Relaxation Spectroscopy N2 - In the course of miniaturizing modern technology down to the molecular scale, much remain unknown about the materials behavior and the deviations from the bulk that might arises from confinement effects. Here, a combination of nano-sized relaxation spectroscopies (Broadband dielectric spectroscopy (BDS) and Specific heat spectroscopy (SHS); employing AC nanochip calorimetry) were utilized to investigate the glassy dynamics of ultra-thin films of Poly (vinyl methyl ether) (PVME) and of blends PVME / Polystyrene (PS) 50:50 wt-%,, which are miscible in bulk (thicknesses: ca. 8 nm – 160 nm, film thickness was controlled by ellipsometry, film topography by AFM). Both methods are sensitive to different probes; where SHS senses entropy fluctuations while BDS measures dipole fluctuations. For BDS measurements, a recently developed nano-structured electrode sample arrangement is employed, where ultra-thin films are spin-coated on an ultra-flat highly conductive silicon wafer, sandwiched between a wafer with nanostructured SiO2 nano-spacers with heights between 35 nm and 70 nm. For PVME films, two thickness independent processes were observed and interpreted to be the α-processes of a bulk-like layer and a process due to an absorbed layer to the substrate. This adsorbed layer further undergoes a confinement effect that results in the localization of the segmental dynamics, which results in an Arrhenius-like temperature dependence. A detailed analysis of the dielectric strengths of both processes reveals that the thickness of the adsorbed layer decreases with increasing temperature, while that of the bulk-like layer increases. For the blend system, by measuring the dynamic Tg in dependence of the film thickness, SHS showed that the Tg of the whole film was strongly influenced by a nanometer-thick surface layer at the polymer/air interface due to a self-assembling process. The dynamic Tg obtained from the SHS measurements decreased with decreasing film thickness. On the other hand, BDS measurements showed a completely different behavior. At high temperatures, the temperature dependence of the relaxation times of the films follows that of bulk-like PS/PVME; obeying the VFT-law. With decreasing temperature, the temperature dependence deviates from the VFT to an Arrhenius law; where the apparent activation energy decreases with decreasing film thickness. This is the first example where confinement induced changes were observed by BDS for ultra-thin films. All results were analyzed in detail in a comprehensive discussion. T2 - 14. Lähnwitzseminar on Calorimetry CY - Rostock-Warnemünde, Germany DA - 05.05.2016 KW - Ultra-Thin films PY - 2016 AN - OPUS4-36477 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sentker, K. A1 - Yildirim, Arda T1 - Columnar axial orientation of discotic liquid crystals in nanoporous solids N2 - Successful implementation of an optical polarimetry measurement setup. Due to wall anchoring interactions HAT6 embedded in an untreated alumina membrane exhibits a radial orientation for pore sizes in between 30 nm and 80 nm. Embedded in large membranes, pore size of 180 nm, HAT6 forms the favored hexagonal columnar phase along the pore axis. T2 - 80. Jahrestagung der DPG und DPG-Frühjahrstagung CY - Regensburg, Germany DA - 06.03.2016 KW - Discotic Liquid Crystals KW - Nanoconfinement KW - Orientation PY - 2016 AN - OPUS4-36479 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gollnow, C. A1 - Kannengießer, Thomas ED - Böllinghaus, Thomas ED - Lippold, J. E. ED - Cross, C. E. T1 - Consideration of welding-specific component design on solidification crack initiation N2 - A commonly used way of minimizing the occurrence of hot cracks, especially solidification cracks during component welding, is mainly to analyse and vary process parameters such as welding speed and consequently the heat input. Metallurgy and component design are however hardly ever considered due to special production requirements and therefore, restricted flexibility in material selection and design. Such conditions, especially crack-critical welding positions are given by slot-welds or welds near pre-deformed areas, for instance bending edges. Hence, it follows that increased local and global residual component stress caused cracking on reaching a solidification crack critical level, which is characterised by solidification crack initiation. T2 - 4th International Workshop Cracking Phenomena in Welds CY - BAM, Berlin, Germany DA - 02.04.2014 KW - solidification cracks PY - 2016 SN - 978-3-319-28432-3 DO - https://doi.org/10.1007/978-3-319-28434-7_6 SP - 101 EP - 117 PB - Springer International Publishing CY - Cham, Switzerland AN - OPUS4-36567 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Frasca, Daniele A1 - Schulze, Dietmar A1 - Wachtendorf, Volker A1 - Morys, Michael A1 - Schartel, Bernhard T1 - Multilayer graphene/chlorine-isobutene-isoprene rubber nanocomposites: the effect of dispersion N2 - Multilayer graphene (MLG) is composed of approximately 10 sheets of graphene. It is a promising nanofiller just starting to become commercially available. The Dispersion of the nanofiller is essential to exploit the properties of the nanocomposites and is dependent on the preparation method. In this study, direct incorporation of 3 parts per hundred of rubber (phr) MLG into chlorine-isobutene- isoprene rubber (CIIR) on a two-roll mill did not result in substantial enhancement of the material properties. In contrast, by pre-mixing the MLG (3 phr) with CIIR using an ultrasonically assisted solution mixing procedure followed by two-roll milling, the properties (rheological, curing, and mechanical) were improved substantially compared with the MLG/CIIR nanocomposites mixed only on the mill. The Young’s moduli of the nanocomposites mixed in solution increased by 38%. The CIIR/MLG nanocomposites produced via solution showed superior durability against weathering exposure. KW - Multilayer graphene KW - Nanocomposite KW - Dispersion KW - Rubber PY - 2016 DO - https://doi.org/10.1002/pat.3740 SN - 1042-7147 SN - 1099-1581 VL - 27 IS - 7 SP - 872 EP - 881 PB - Wiley AN - OPUS4-36866 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sobol, Oded A1 - Holzlechner, Gerald A1 - Holzweber, Markus A1 - Lohninger, H. A1 - Böllinghaus, Thomas A1 - Unger, Wolfgang T1 - First use of data fusion and multivariate analysis of ToF-SIMS and SEM image data for studying deuterium-assisted degradation processes in duplex steels N2 - Time-of-flight secondary ion mass spectrometry (ToF-SIMS) and high-resolution scanning electron microscopy are well-acknowledged tools in materials characterization. The ability to map chemical species on the surface of an investigated sample with often low mass detection limits makes ToF-SIMS an essential tool in fields where many question marks concerning Degradation processes and damage mechanisms exist. The aim of this paper is to describe the power of data fusion of ToF-SIMS and high-resolution scanning electron microscopy results employing computational methods for multivariate data Analysis such as principal component analysis. As a case study the investigation of hydrogen distribution in an artificially charged Duplex stainless steel microstructure is presented aiming on a better understanding of hydrogen embrittlement. T2 - 16th European Conference on Applications of Surface and Interface Analysis CY - Granada, Spain DA - 28.09.2015 KW - ToF-SIMS KW - HR-SEM KW - Data fusion KW - Duplex stainless steel KW - Hydrogen embrittlement PY - 2016 UR - http://onlinelibrary.wiley.com/doi/10.1002/sia.6015/full DO - https://doi.org/10.1002/sia.6015 VL - 48 IS - 7 SP - 474 EP - 478 PB - John Wiley & Sons, Ltd CY - Surface and Interface Analysis AN - OPUS4-36832 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schartel, Bernhard A1 - Frasca, Daniele A1 - Schulze, Dietmar A1 - Wachtendorf, Volker A1 - Krafft, Bernd A1 - Morys, Michael A1 - Böhning, Martin A1 - Rybak, Thomas T1 - Multilayer graphene rubber nanocomposites N2 - Multilayer Graphene (MLG), a nanoparticle with a specific surface of BET = 250 m²/g and thus made of only approximately 10 graphene sheets, is proposed as a nanofiller for rubbers. When homogenously dispersed, it works at low loadings enabling the replacement of carbon black (CB), increase in efficiency, or reduction in filler concentration. Actually the appropriate preparation yielded nanocomposites in which just 3 phr are sufficient to significantly improve the rheological, curing and mechanical properties of different rubbers, as shown for Chlorine-Isobutylene-Isoprene Rubber (CIIR), Nitrile-Butadiene Rubber (NBR), Natural Rubber (NR), and Styrene-Butadiene Rubber (SBR). A mere 3 phr of MLG tripled the Young’s modulus of CIIR, an effect equivalent to 20 phr of carbon black. Similar equivalents are observed for MLG/CB mixtures. MLG reduces gas permeability, increases thermal and electrical conductivities, and retards fire behavior. The later shown by the reduction in heat release rate in the cone calorimeter. The higher the nanofiller concentration is (3 phr, 5 phr, and 10 phr was investigated), the greater the improvement in the properties of the nanocomposites. Moreover, the MLG nanocomposites improve stability of mechanical properties against weathering. An increase in UV-absorption as well as a pronounced radical scavenging are proposed and were proved experimentally. To sum up, MLG is interesting as a multifunctional nanofiller and seems to be quite ready for rubber development. T2 - TOP 2016, VIII International Conference on “Times of Polymers and Composites” CY - Naples, Italy DA - 19.06.2016 KW - Graphene KW - Nanocomposite KW - Rubber PY - 2016 SN - 978-0-7354-1390-0 DO - https://doi.org/10.1063/1.4949621 SN - 0094-243X SN - 1551-7616 VL - 1736 SP - 020046, 1 EP - 4 PB - AIP AN - OPUS4-36864 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Braun, Ulrike T1 - Mikroplastik: Ein Material oder ein Problem? N2 - Durch den stetig steigenden Einsatz von Plastikprodukten sind unerwünschte Kunststofffunde in verschiedenen Umweltmatrices mittlerweile allgegenwärtig. Bereits seit Jahren werden die Funde in aquatischen Bereich kommentiert, mittlerweile erfahren auch terrestrische Kompartimente erhöhte Aufmerksamkeit. Besonderes Interesse erfahren Kunststoffpartikel von einer Größe kleiner 5 mm, sogenannte Mikroplastik (MP) Partikel. T2 - Kunststofftechnisches Kolloquium CY - Chemnitz, Germany DA - 10.05.2016 KW - Mikroplastik KW - Polymere PY - 2016 AN - OPUS4-36757 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Braun, Ulrike T1 - Charakterisierung von Mikroplastik Partikeln aus Umweltproben N2 - Durch den stetig steigenden Einsatz von Plastikprodukten sind unerwünschte Kunststofffunde in verschiedenen Umweltmatrices mittlerweile allgegenwärtig. Besonderes Interesse erfahren die Kunststoffpartikel von einer Größe kleiner 5 mm, sogenannte Mikroplastik (MP) Partikel und deren ausgehende Risiken auf Mensch und Umwelt T2 - Wasser 2016 - Jahrestagung der Wasserchemischen Gesellschaft CY - Bamberg, Germany DA - 02.05.2016 KW - Mikroplastik KW - Polymere PY - 2016 AN - OPUS4-36785 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maierhofer, Christiane T1 - Characterisation of artificial and natural defects in fibre reinforced plastics designed for energy applications using active thermography - EMRP VITCEA N2 - Amongst various other NDT methods, within the EMRP-project ‘VITCEA’ active thermography is validated for testing of CFRP and GFRP structures constructed for energy application. In this contribution, the optical and thermal properties of CFRP and GFRP reference defect artefact (RDA) and natural defects artefact (NDA) test specimens are characterized. Different excitation techniques and techniques for data analysis are compared for optimizing the number of detected defects. T2 - 19th World Conference on Non-destructive Testing (WCNDT) CY - Munich, Germany DA - 13.06.2016 KW - Active thermography KW - CFRP KW - GFRP KW - Artificial and natural defects KW - Emissivity PY - 2016 AN - OPUS4-36700 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Meyer, Ronald T1 - The Pressure Resistance of hollow Glass Fibers at internal Pressure Load N2 - Glass has different outstanding material-specific properties which offer theoretically the application of thin-walled hollow fibers in the field of high pressure gas storage. Especially the storage of hydrogen as renewable and environmental friendly energy carrier is possible. Glass is an amorphous material which is characterized by a theoretical tensile strength much higher than this of other materials. However, in practice the tensile strength is decreased significantly by defects on the glass surface or in the material and its network structure. As part of this thesis the burst pressures of hollow glass fibers were determined. The burst pressure correlates very well with the tensile strength of hollow glass fibers. By using the Weibull statistic the results of different test series were evaluated in respect to failure probabilities and compared to each other. Thereby the influence of various parameters on the pressure resistance was investigated. Beside the influence of the chemical composition of the material the aging by environmental and their effect on the pressure resistance was investigated. Additionally hollow glass fibers were loaded dynamically and statically with different gases. Afterwards the burst pressure was determined and the effect of used gas on the pressure resistance could be determined as well as the impact of method and duration of loading. A further influence of the dimension of hollow glass fibers on their resistance against inner pressure load is the ratio between wall thickness and inner diameter which was investigated as well as the combination of different glasses and the utilization of their disparate coefficient of thermal expansion which lead to prestressing of the hollow glass fiber. Finally, the impact of the variation of several production parameters on the pressure resistance was determined experimentally as like as the influence of surface coatings. These shall protect the glass surface from subsequently procured defects and, hence, increase the pressure resistance. As essential part of current thesis the defect analysis of test samples of various series was done whereby the differentiation between material and production dependent defects was important. Not only a light microscope but a scanning electron microscope was used for the investigation, as well. Beside volume defects like bubbles or inclusions surface defects in the form of scratches or spalling can be detected and observed. A calculation of the failure-causing defect size from measured burst pressure is possible. Dependent on the dimension and determined burst pressure value of each single fiber defect sizes of less than one micron were calculated. Particularly the geometry of the test samples inappropriate for many examination methods and the fact that the calculated defect size occurs only under loaded conditions at actual burst pressure the local detection of corresponding defect rendered impossible. In the end, the present thesis shows the pressure resistance of hollow glass fibers and their potential to store safely gases under high pressure. N2 - Glas besitzt einige herausragende materialspezifische Eigenschaften, die theoretisch den Einsatz von dünnwandigen Hohlfasern zur Hochdruckspeicherung von Gasen zulassen. Besonders die Speicherung von Wasserstoff als regenerativer Energieträger ist denkbar. Glas ist ein amorphes Material, welches sich durch eine theoretische Zugfestigkeit auszeichnet, die mehrfach höher ist als anderer Materialien. Jedoch wird die Zugfestigkeit in der Praxis durch Defekte auf der Glasoberfläche oder im Material und dessen Netzwerk deutlich herabgesetzt. In dieser Arbeit wurde der Berstdruck von hohlen Glasfasern ermittelt, wobei der Berstdruck sehr gut mit der Zugfestigkeit von Gläsern korreliert. Unter Verwendung der Weibull Statistik wurden die Ergebnisse der verschiedenen Versuchsreihen hinsichtlich möglicher Ausfallwahrscheinlichkeiten ausgewertet und miteinander verglichen. Der Einfluss verschiedener Parameter wurde untersucht. Neben der chemischen Materialzusammensetzung wurde auch die Alterung durch Umwelteinflüsse und deren Wirkung auf die Druckfestigkeit gegen innere Belastung untersucht. Zusätzlich wurden die Hohlglasfasern unter Verwendung verschiedener Prüfgase zyklisch und statisch vor der Berstdruckbestimmung belastet, um die Wirkung des verwendeten Gases als auch der Art und Dauer der Belastung auf das Material zu bestimmen. Ein weiterer Einfluss auf die Druckfestigkeit von Hohlglasfasern ist das Wandstärken-Innendurchmesser-Verhältnis, welcher ebenso untersucht wurde wie die Kombination verschiedener Gläser mit unterschiedlichen thermischen Ausdehnungskoeffizienten, die zu Vorspannungen in den Glasfasern führen. Abschließend wurde die Auswirkung von Variationen verschiedener Produktionsparameter auf die Druckresistenz ebenso experimentell bestimmt wie der Einfluss von Beschichtungen, die die Glasoberflächen vor nachträglich beigebrachten Defekten schützen und die Druckfestigkeit bei innerer Belastung erhöhen sollen. Wichtiger Bestandteil der Arbeit ist die Defektanalyse von Prüfmustern einzelner Testreihen. Es muss zwischen material- und produktionsbedingten Defekten unterschieden werden. Neben der Untersuchung von Hohlglasfasern mittels Lichtmikroskop wurde auch ein Rasterelektronenmikroskop verwendet. Sowohl Volumendefekte, wie Blasen und Steinchen, als auch Oberflächendefekte, in Form von Kratzern oder Ablagerungen, konnten als produktionsbedingte Defekte beobachtet werden. Materialbedingte Fehler wie Fehlstellen im Netzwerk konnten mit den verwendeten Untersuchungsmöglichkeiten nicht ermittelt werden. Aus den ermittelten Berstdücken von Hohlglasfasern lassen sich die zum Versagen führenden Defektgrößen errechnen. Abhängig von Dimension der Faser und erreichtem Berstdruck ergeben sich Defektgrößen kleiner als ein Mikrometer. Insbesondere durch die für viele Untersuchungsmethoden ungünstige Geometrie der Prüfmuster sowie die Tatsache, dass die errechneten Defektgrößen nur unter Spannung beim vorliegenden Berstdruck auftreten, war eine örtliche Bestimmung des entsprechenden Defekts bzw. die Zuordnung zu ermittelten Defekten nicht möglich. Letztlich zeigt die vorliegende Arbeit, dass Hohlglasfasern unter bestimmten Voraussetzungen die erforderliche Druckfestigkeit aufweisen, um Gase unter Druck sicher speichern zu können. KW - Wasserstoffspeicherung KW - Glaskapillaren KW - Festigkeiten KW - Defekte KW - Einflussparameter PY - 2015 SP - 1 EP - 237 PB - Otto-von-Guericke-Universität CY - Magdeburg AN - OPUS4-37075 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Plarre, Rüdiger T1 - Holzschutz gegen Insekten N2 - Alle relevanten Insekten als Holzschädlinge werden in ihrer Biologie vorgestellt. Es werden Möglichkeiten der Bekämpfung präsentiert. Die Normung im Holzschutz wird diskutiert. T2 - Gastlehre Hochschule Wismar CY - Wismar, Germany DA - 10.05.2016 KW - Insekten KW - Holzschutz KW - Normung PY - 2016 AN - OPUS4-36962 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Häusler, Ines T1 - Effect of heat treatment and uniaxial stress on the microstructure of an Al-Cu-Li alloy N2 - TEM Untersuchungen der T1- und der Theta'-Phasen in einer Al-4Cu-1Li-0.25Mn Legierung in Abhängigkeit von thermischen und mechanischen Belastungen. T2 - The 15th International Conference on Aluminum Alloys (ICAA15) CY - Chongqing, China DA - 12.06.2016 KW - Al-Cu-Li Legierung KW - Transmissionselektronenmikroskopie KW - Kriechversuche KW - Thermische Alterung PY - 2016 AN - OPUS4-36974 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Braun, Ulrike T1 - General aspects of polymers and polymers in environment N2 - The presentation addresses first general aspects of polymers and polymers in environment (definitions, types, phases, morphology, density) and than summarise the possibilities of analysis. T2 - GWRC Workshop on "Microplastics in Water" CY - Nantes, France DA - 22.05.2016 KW - Microplastics KW - Polymers PY - 2016 AN - OPUS4-36901 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schartel, Bernhard T1 - Multilayer graphene rubber nanocomposites N2 - Multilayer Graphene (MLG), a nanoparticle with a specific surface of BET = 250 m2/g and thus made of only approximately 10 graphene sheets, is proposed as a nanofiller for rubbers. When homogenously dispersed, it works at low loadings enabling the replacement of carbon black (CB), increase in efficiency, or reduction in filler concentration. Actually the appropriate preparation yielded nanocomposites in which just 3 phr are sufficient to significantly improve the rheological, curing and mechanical properties of different rubbers, as shown for Chlorine-Isobutylene-Isoprene Rubber (CIIR), Nitrile-Butadiene Rubber (NBR), Natural Rubber (NR), and Styrene-Butadiene Rubber (SBR). A mere 3 phr of MLG tripled the Young’s modulus of CIIR, an effect equivalent to 20 phr of carbon black. Similar equivalents are observed for MLG/CB mixtures. MLG reduces gas permeability, increases thermal and electrical conductivities, and retards fire behavior. The later shown by the reduction in heat release rate in the cone calorimeter. The higher the nanofiller concentration is (3 phr, 5 phr, and 10 phr was investigated), the greater the improvement in the properties of the nanocomposites. Moreover, the MLG nanocomposites improve stability of mechanical properties against weathering. An increase in UV-absorption as well as a pronounced radical scavenging are proposed and were proved experimentally. To sum up, MLG is interesting as a multifunctional nanofiller and seems to be quite ready for rubber development. T2 - 8th Conference on Times of Polymers (TOP) & Composites CY - Ischia, Italy DA - 19.06.2016 KW - Graphene KW - Rubber KW - Nanocomposite PY - 2016 AN - OPUS4-36869 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Plarre, Rüdiger T1 - Invasoren im Kleiderschrank N2 - Die Kleidermotte wird als invasive Art (Neozoon) beschrieben. T2 - Lange Nacht der Wissenschaften, FU Berlin, FB Biologie CY - Berlin, Germany DA - 11.06.16 KW - Kleidermotte KW - Invasive Arten KW - Neozoon PY - 2016 AN - OPUS4-36964 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Frei, J. A1 - Suwala, H. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Bestimmung der Rissanfälligkeit von hochfesten Stählen beim Widerstandspunktschweißen N2 - Die stetig zunehmenden Anforderungen an Kraftstoffverbrauch, Schadstoffemission, sowie passive Sicherheit haben die Automobilindustrie vor Herausforderungen gestellt, die nur durch einen konsequenten Einsatz moderner hochfester Stahlwerkstoffe zu bewältigen sind. Obgleich eine generelle Eignung dieser Stähle für das Widerstandspunktschweißen (WPS) gegeben ist, kann es durch verschiedene externe Einflüsse im betrieblichen Umfeld zur Rissbildung in der Schweißverbindung kommen. Der Einfluss dieser Risse auf die mechanischen Eigenschaften ist derzeit nicht hinreichend genau erfasst, so dass häufig die Vorgabe einer rissfreien Schweißverbindung besteht. Die Kenntnis der Rissanfälligkeit der verarbeiteten Materialkombinationen sowie von ungünstigen Schweißparametern ist daher für viele Unternehmen von erheblicher wirtschaftlicher Bedeutung. Im Rahmen des FOSTA Projekts P921 „Entwicklung eines Verfahrens zur Bestimmung der Rissanfälligkeit von hochfesten Stählen beim Widerstandspunktschweißen“ wurde ein Ansatz zur Bestimmung der Rissanfälligkeit von WPS-Verbindungen hochfester Stähle entwickelt. Mittels einer hydraulischen Vorrichtung unter Zugbelastung wurden geschweißte, rissbehaftete Proben optisch ausgewertet. Das Verfahren ist geeignet, um ein Werkstoffranking bezüglich der Rissanfälligkeit beim Widerstandspunktschweißen für Werkstoffe aufzustellen. KW - Widerstandspunktschweißen KW - Werkstoffranking KW - Rissanfälligkeit KW - hochfeste Stähle KW - Liquid Metal Embrittlement KW - Lötrissigkeit PY - 2016 DO - https://doi.org/10.3139/120.110904 VL - 58 IS - 7-8 SP - 612 EP - 616 PB - Carl Hanser Verlag CY - München AN - OPUS4-37161 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönhals, Andreas T1 - Broadband Dielectric Spectroscopy - Basics and Selected Applications N2 - The basics of broadband dielectric spectroscopy were introduced in detail. The analysis of the data was discussed. As application of broadband dielectric spectroscopy the alpha-relaxation (dynamic glass transition) and the chain dynamics of polymers were ilustrated. T2 - 9th International Conference on Broadband Dielectric Spectroscopy and its Applications CY - Pisa, Italy DA - 11.09.2016 KW - Broadband Dielectric Spectroscopy PY - 2016 AN - OPUS4-37386 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sproesser, Gunther T1 - Reduction of the Environmental Impacts of Gas Metal Arc Welding by an Energy Efficient Tandem Process - IIW Doc.XII-2292-16 N2 - This paper investigates GMAW with respect to energy consumption and its associated environmental impacts. Different material transfer modes and power levels for Single Wire GMAW (SGMAW) and Tandem GMAW (TG-MAW) are evaluated by means of the indicator Electrical Deposition Efficiency. Furthermore, the wall-plug efficiency of the equipment is measured in order to describe the total energy consumption from the grid. The results show that energy efficiency is highly affected by the respective process and can be significantly enhanced by a TGMAW process. The wall-plug efficiency of the equipment shows no significant dependency on the power range or the material transfer mode. Moreover, the method of Life Cycle Assessment (LCA) is adopted in order to investigate the influences of energy efficient welding on the environmental impacts. In the comparative LCA study, the demand of electrical energy is reduced up to 24%. In consequence, the indicator values for GlobalWarming Potential (100), Acidification Potential, Eutrophication Potential and Photochemical Ozone Creation Potential that are applied to express the environmental impacts are reduced up to 11%. T2 - 69th IIW Annual Assembly and Internationla Conference CY - Melbourne, Australia DA - 10.07.2016 KW - GMA welding KW - Energy input KW - Environment KW - Tandem welding PY - 2016 AN - OPUS4-37489 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Holzweber, Markus A1 - Sobol, Oded A1 - Wirth, Thomas A1 - Böllinghaus, Thomas A1 - Unger, Wolfgang T1 - Deuterium permeation and cracking in duplex steels as viewed by ToF-SIMS and HR-SEM with data fusion N2 - Better understanding of hydrogen assisted degradation and trapping mecha-nisms requires sufficient imaging techniques for respective hydrogen-microstructure interaction studies, in particular with multi-phase metallic micro-structures [1]. The present work is focusing on the elucidation of deuterium be-havior in two austenitic-ferritic duplex stainless steels (DSS) under the assumption that deuterium behaves in many ways similarly to hydrogen [2]. For case studies standard 2205 and lean 2101 DSSs were chosen due to the extensive use of these steels in industry [3]. The analyses were conducted by using a novel in-situ permeation and Time-of-Flight secondary ion mass spectrometry (ToF-SIMS) imaging technique or by ex-situ ToF-SIMS imaging following electrochemical charging experiments. Another pioneering procedure was data fusion (including chemometry) of results of powerful laterally resolved chemical analysis and high resolution structural characterization techniques . Results for the ex-situ observations showed a different influence of deuterium loading on the two steel grades as well as different damage mechanisms in each phase. Formation of sub-surface blisters between the ferrite and austenite were obtained in both the standard and the lean DSS. In both steels, an increased deuterium concentration was observed around deformed regions such as cracks, confirming that they originate from the presence of deuterium [4]. The formation of parallel cracks was obtained only in the austenite within the standard duplex whereas in the lean duplex the highest intensity of deuterium was obtained in the austenite along the ferrite-austenite interphase. In comparison, application of the novel in-situ permeation technique enabled to register and record the deuterium permeation through the material and the respective saturation sequence of the two phases as well as the interfaces. Faster diffusion of the deuterium was observed in the ferrite and a direct proof for deuterium enrichment at the austenite-ferrite interface has been given [1]. The integration of the specified techniques gives a better insight into the processes leading to hydrogen induced failure. These two experimental techniques provide very valuable tools for elucidation of respective metallurgical failure mechanisms that can be used for the validation of respective numerical models for hydrogen assisted cracking (HAC). T2 - 19. Arbeitstagung Angewandte Oberflächenanalytik CY - Soest, Germany DA - 05.09.2016 KW - ToF-SIMS KW - Hydrogen assisted cracking KW - Data fusion KW - SEM PY - 2016 AN - OPUS4-37484 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Influence of experimental conditions and calculation method on hydrogen diffusion coefficient evaluation at elevated temperatures N2 - Hydrogen-assisted cracking (HAC) represents a significant failure risk for (high strength) creep resistant low-alloyed steel components in fossil-fired power plant applications at temperatures of up to and above 200 °C. This particularly applies to respective start-up and shut-down processes associated with alternating service-conditions in terms of load flexible power plants. For quantitative determination of localized crack critical hydrogen concentrations, the temperature dependent hydrogen diffusion coefficients have to be determined as exactly as possible. However, available literature provides a wide range of hydrogen diffusion coefficients for low alloyed steels with similar microstructures. Additionally, the available diffusion data seem not to be very reliable and their scatter increases with decreasing temperature. One reason is that the experimental boundary conditions can have a major impact on the determination of respective effective diffusion coefficients. Hence, the scope of this study is to evaluate the influence of the experimental boundary conditions on the derived diffusion coefficients. In addition, different methods for calculating diffusion coefficients are discussed. To elucidate such influences and to draw a line to practical application, the diffusion and trapping behavior in the creep resistant steel 7CrMoVTiB10 10 has been studied. For such purpose, hydrogen charged specimens were isothermally degassed at different temperatures using carrier gas hot extraction (CGHE). Based on experimental data, a numerical model has been developed by which the hydrogen transport behavior and the respective hydrogen distribution during CGHE can be assessed. It is demonstrated that the specimen heating rate has a large influence on the calculated diffusion coefficients under assumption of isothermal degassing which elsewhere has been underestimated in the assessment of diffusion data in creep-resistant steels. The numerical results suggest that calculation methods for diffusion coefficients are limited if compared to experimental results. It also turned out that the sample preparation time before CGHE can enormously influence determined diffusion coefficients. Consequently, non-homogeneous hydrogen concentration profiles have to be anticipated in the simulations to arrive at characteristic effusion curves consistent to respective CGHE experiments. In turn, validated diffusion coefficients are now available for the low-alloyed Cr-Mo-V steel which might be helpful to calculate appropriate hydrogen removal heat treatment procedures, for instance. T2 - International Hydrogen Conference - Material Performance in Hydrogen Environments CY - Jackson Lake Lodge, Moran, Wyoming, USA DA - 11.09.2016 KW - Hydrogen diffusion KW - Elevated temperatures KW - Welding KW - Creep-resistant steel KW - Numerical modeling KW - Calculation PY - 2016 AN - OPUS4-37403 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Influence of Experimental Conditions and Calculation Method on Hydrogen Diffusion Coefficient Evaluation at Elevated Temperatures N2 - Hydrogen-assisted cracking (HAC) represents a significant failure risk for (high strength) creep resistant low-alloyed steel components in fossil-fired power plant applications at temperatures of up to and above 200 °C. This particularly applies to respective start-up and shut-down processes associated with alternating service-conditions in terms of load flexible power plants. For quantitative determination of localized crack critical hydrogen concentrations, the temperature dependent hydrogen diffusion coefficients have to be determined as exactly as possible. However, available literature provides a wide range of hydrogen diffusion coefficients for low alloyed steels with similar microstructures. Additionally, the available diffusion data seem not to be very reliable and their scatter increases with decreasing temperature. One reason is that the experimental boundary conditions can have a major impact on the determination of respective effective diffusion coefficients. Hence, the scope of this study is to evaluate the influence of the experimental boundary conditions on the derived diffusion coefficients. In addition, different methods for calculating diffusion coefficients are discussed. To elucidate such influences and to draw a line to practical application, the diffusion and trapping behavior in the creep resistant steel 7CrMoVTiB10 10 has been studied. For such purpose, hydrogen charged specimens were isothermally degassed at different temperatures using carrier gas hot extraction (CGHE). Based on experimental data, a numerical model has been developed by which the hydrogen transport behavior and the respective hydrogen distribution during CGHE can be assessed. It is demonstrated that the specimen heating rate has a large influence on the calculated diffusion coefficients under assumption of isothermal degassing which elsewhere has been underestimated in the assessment of diffusion data in creep-resistant steels. The numerical results suggest that calculation methods for diffusion coefficients are limited if compared to experimental results. It also turned out that the sample preparation time before CGHE can enormously influence determined diffusion coefficients. Consequently, non-homogeneous hydrogen concentration profiles have to be anticipated in the simulations to arrive at characteristic effusion curves consistent to respective CGHE experiments. In turn, validated diffusion coefficients are now available for the low-alloyed Cr-Mo-V steel, which can be helpful to calculate appropriate hydrogen removal heat treatment procedures. T2 - Project Meeting CAStLE CY - Colorado Springs, CO, USA DA - 07.09.2016 KW - Hydrogen KW - Diffusion Coefficient KW - Elevated Temperatures KW - Numerical Modeling KW - Carrier Gas Hot Extraction PY - 2016 AN - OPUS4-37408 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scheuerlein, T1 - Mechanical properties of the HL-LHC 11 Tesla Nb3Sn magnet constituent materials N2 - A test campaign was launched to determine the mechanical properties of the HL-LHC 11 T Nb3Sn magnet components in order to accurately model the mechanical properties in Finite Element simulations that predict the stress and strain distribution in These magnets. Static and dynamic test methods have been applied for determining elastic materials behavior, and highly accurate Young’s moduli are obtained with the dynamic methods resonance and impulse excitation. These non-destructive methods also enable temperature dependent modulus measurements during in situ heat cycles. T2 - Applied Superconductivity Conference CY - Denver, Colorado, USA DA - 04.09.2016 KW - Young's modulus KW - Tensile test KW - Resonanz KW - Impact excitation PY - 2016 AN - OPUS4-37414 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - BOOK A1 - Zerbst, Uwe A1 - Madia, Mauro A1 - Schork, B. A1 - Hensel, J. A1 - Kucharczyk, P. A1 - Ngoula, D. A1 - Tchuindjang, D. A1 - Bernhard, J. A1 - Beckmann, C. T1 - The IBESS approach for the determination of the fatigue life and strength of weldments by fracture mechanics analysis N2 - This book provides a comprehensive and thorough guide to those readers who are lost in the often-confusing context of weld fatigue. It presents straightforward information on the fracture mechanics and material background of weld fatigue, starting with fatigue crack initiation and short cracks, before moving on to long cracks, crack closure, crack growth and threshold, residual stress, stress concentration, the stress intensity factor, J-integral, multiple cracks, weld geometries and defects, microstructural parameters including HAZ, and cyclic stress-strain behavior. The book treats all of these essential and mutually interacting parameters using a unique form of analysis. KW - Fatigue crack propagation KW - Cyclic J-integral KW - Cyclic R-curve analysis KW - Fatigue S-N curve KW - HAZ PY - 2019 SN - 978-3-030-04072-7 SN - 978-3-030-04073-4 DO - https://doi.org/10.1007/978-3-030-04073-4 SP - 1 EP - 130 PB - Springer CY - Cham AN - OPUS4-47576 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kling e Silva, Lucas A1 - Sonntag, Nadja A1 - Skrotzki, Birgit T1 - CARACTERIZAÇÃO MAGNÉTICA PRÉ E PÓS DEFORMAÇÃO DE AÇOS DE CONSTRUÇÃO NÃO LIGADOS ATRAVÉS DA TÉCNICA BITTER (FERROFLUIDO) T1 - Magnetic characterization before and after deformation of non-alloyed contruction steels using bitter technic N2 - The plastic deformation results in irreversible microstructure changes in the steel, which can be considered as the initial stage of the fracture process. However, detecting, monitoring and evaluating, damage states and small defects non-destructively in advance still proves challenging. Dubov reported the phenomenon of the spontaneous emergence of weak magnetic fields in ferritic structural steel and pipelines, which originate due to heterogeneous mechanical and / or thermal stresses. This observation is not associated with induced phase transformations by deformation and appears to be a promising tool for the prior characterization of damage in ferromagnetic steels. To provide a better understanding of the physical bases of the process, the magnetic microstructure of such materials and a change of magnetic domains after undergoing plastic deformation were studied. A colloidal solution with paramagnetic particles in the nanometer range (ferrofluid), which allowed, through the Bitter technique, not only to observe a change in size of the magnetic domains of the material, but also changes in their morphology. Ferritic steels with their concentrations of carbon in its composition (0.12%; 0.17% and 0.45%) were studied in this work. T2 - 15° ENEMET - ABM Week 2015 CY - Rio de Janeiro, Brazil DA - 17.08.2015 KW - Magnetic Domains KW - Bitter Technique KW - Steels KW - Ferrofluid PY - 2015 DO - https://doi.org/10.5151/1516-392X-26931 SN - 2594-4711 VL - 15 IS - 15 SP - 2942 EP - 2950 PB - Blucher Preceedings CY - Rio de Janeiro, Brazil AN - OPUS4-48875 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Plarre, Rüdiger T1 - Biology and management of the Old House Borer Hylotrupes bajulus (Coleoptera: Cerambycidae) N2 - The internet lecture (webinar) described the biology of Hylotrupes bajulus, a major pest of structural timer in Europe and some other parts of the world. The life cycle was discussed in detail, followed by the mating biology and breeding site selection. Finally, different control strategies were presented. T2 - Getting the best of pests CY - Internet (University of Georgia Extension) DA - 21.06.2017 KW - Webinar KW - Old House Borer KW - Biology KW - Control KW - IPM PY - 2017 AN - OPUS4-40701 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmidt, Jonathan T1 - Hochaufgelöste visuelle In-situ Prozessüberwachung im PBF-LB/M N2 - Im Rahmen dieses Vortrags werden die bisherigen Arbeiten des Fachbereichs 9.6 zur hochauflösenden visuellen In-Situ Prozessüberwachung im pulverbettbasierten Schmelzen von Metall mittels Laserstrahl (PBF-LB/M) vorgestellt. Als Kamerasystem dient eine 65-Megapixel-Monochromkamera, die in eine kommerzielle PBF-LB/M-Maschine integriert wurde und eine räumliche Auflösung von 17,2 µm/Pixel erreicht. Zur Problemstrukturierung werden Defekte im PBF-LB/M als indirekte und direkte Defekte klassifiziert und ihre Erkennung anhand von Schichtbildern diskutiert. Zudem wird der Einfluss der Beleuchtungssituation auf die Erkennbarkeit von Defekten untersucht. Darüber hinaus wird der Kontrast der Grauwertmatrix als Indikator für das Vorliegen von Bindefehlern vorgestellt. T2 - 11. Mitteldeutsches Forum 3D-Druck in der Anwendung CY - Merseburg, Germany DA - 16.10.2024 KW - Additive manufacturing KW - Image processing KW - In-situ monitoring PY - 2024 AN - OPUS4-61376 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dittmann, Daniel T1 - Aktivkohlecharakterisierung von GAK-Filtern bei unterschiedlichen Laufzeiten N2 - Eine umfangreich ausgestaltete Trinkwasseraufbereitung als Multibarrieren-System ist notwendig, wenn das Rohwasser direkt aus Fließgewässern entnommen wird (z. B. für das Mülheimer Verfahren). Eine der Barrieren wird, als gezielte Behandlungs- oder Sicherheitsstufe, oft als Filter mit granulierter Aktivkohle (GAK-Filter) realisiert. Ihre Standzeit kann bei geringer Wasserbelastung (DOC < 2 mg/L), z. B. bei der Landeswasserversorgung Langenau, bis zu 5 Jahre betragen. Bei Rohwasser mit höherem Organikgehalt (DOC > 7 mg/L), wie bei der Nordwasser in Rostock, wird hingegen mindestens alle drei Jahre die GAK in den Filterkolonnen ausgetauscht. Die Rest-Adsorptionskapazität der GAK kann durch verschiedene Verfahren abgeschätzt werden, ist aber nach wie vor Gegenstand aktueller Forschung. Die weitergehende Charakterisierung der beladenen GAK kann hierbei helfen. Auf dem Poster sollen erste Ergebnisse zu den in Langenau und Rostock eingesetzten Aktivkohlen präsentiert werden. Hierzu wurden die frischen und nach unterschiedlichen Laufzeiten beladenen GAK untersucht. Die Zusammensetzung der Anorganik und der adsorbierten Organik, welche mittels Zersetzungs¬gasanalyse charakterisiert wurde, zeigt deutliche Unterschiede. Bspw. nimmt der Calcium-Gehalt der GAK in Langenau kontinuierlich zu, wohingegen dieser in den Proben aus Rostock mit zunehmender Laufzeit zurückgeht. Umgekehrt verhält es sich mit der Organik: Die GAK aus Rostock zeigen Hinweise auf biologische Besiedelung, während diese in Langenau trotz längerer Filterlaufzeit auszubleiben scheint. T2 - 4. Mülheimer Wasseranalytisches Seminar (MWAS2020) CY - Mülheim an der Ruhr, Germany DA - 16.09.2020 KW - Thermogravimetrie KW - Trinkwasser KW - Wasseraufbereitung KW - Aktivkohle PY - 2020 AN - OPUS4-51433 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Muhammad, S. A1 - Han, S.W. A1 - Na, S.J. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Study on the role of recondensation flux in high power laser welding by computational fluid dynamics simulations N2 - Partial penetration welding with fiber laser on 20mm thick plates was carried out in horizontal position to study the role of secondary heating in modeling of high power fiber laser welding. Experiments were carried out using 18.8kW laser with 1.5 m/min welding speed at Ar assist gas flow rates of 0, 17, 29, and 40 l/min, all four cases show similar bead shape with bright emission of vapor plume. Numerical simulations were performed using volume of fluid method by considering three different models as models A–C. Model A considers only Fresnel reflection inside the keyhole using real time tracking of free surface. Model B considers vapor recondensation flux inside keyhole along with model A. Finally, model C is used, which considers vapor plume heating at 4100K temperature along with models A B. Secondary heating by recondensation and vapor plume is vital in modeling of high power fiber laser welding; especially, the upper part of the bead is more influenced due to secondary heating. Tungsten particles are also used to visualize the flow pattern of melt pool. KW - Laser keyhole welding KW - Fresnel reflection KW - Secondary heat source KW - Plume heating KW - Vapor recondensation KW - High brightness KW - High power KW - Partial penetration KW - Fiber laser PY - 2018 DO - https://doi.org/10.2351/1.4994246 SN - 1042-346X SN - 1938-1387 VL - 30 IS - 1 SP - 012013-1 EP - 012013-12 PB - Laser Institute of America CY - Orlando, Fla. AN - OPUS4-44345 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Creep Behavior of Stainless Steel 316L Manufactured by Laser Powder Bed Fusion N2 - Metal additive manufacturing (Metal AM) continues to gain momentum. Many companies explore the manufacturing of innovative products, including components for safety critical applications. Despite the intensive research of recent years, a fundamental understanding of the process‑structure‑property relationships remains challenging due to, i.a., the inherently complex and highly hierarchical microstructures arising from the wide range of build process parameter variability. This contribution presents the resu lts of an experimental study on the creep behavior of an austenitic 316L stainless steel produced by laser powder bed fusion (PBF LB/M/316L) with an emphasis on understanding the effects of microstructure on creep mechanisms. Hot tensile tests and constant force creep tests at 600 °C and 650 °C, X ray computed tomography, as well as optical and electron microscopy were performed. The produced PBF LB/M/316L exhibits a low void population 0.01 %) resulting from the manufacturing parameters used and which a llowed us to understand the effects of other microstructural aspects on creep behavior, e.g., grain morphology and dislocation substructure. A hot‑rolled variant of 316L hwas also tested as a reference. The produced PBF LB/M/316L possesses shorter primary and secondary creep stages and times to rupture and smaller creep stress exponents than the hot‑rolled variant. Overall, the creep damage is more extensive in the PBF LB/M/316L and is characterized as predominantly intergranular. It is considered that the damage behavior is mainly impacted by the formation of precipitates at the grain boundaries combined with their unfavorable orientation. The dislocation substructure and local elemental segregation appear to have a decisive impact on the overall creep behavior. T2 - 16th International Conference on Creep and Fracture of Engineering Materials and Structures CY - Bangalore, India DA - 28.07.2024 KW - AGIL KW - 316L KW - Additive Manufacturing KW - Creep KW - Microstructure evolution PY - 2024 AN - OPUS4-60839 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Münster, C. A1 - Mente, Tobias A1 - Rhode, Michael A1 - Böllinghaus, Thomas ED - Sommitsch, C. ED - Enzinger, N. ED - Mayr, P. T1 - Modelling of hydrogen diffusion in power station steels and influence of experimental conditions on the determination of diffusion coefficients N2 - In the field of modelling hydrogen assisted cracking (HAC) phenomenon, hydrogen diffusivity is an important input parameter for numerical simulation. In terms of hydrogen diffusion coefficients, they have great impact on realistic assessment of the evolution of possible crack critical hydrogen concentrations. In addition, the chemical compositions of steels can have a strong effect on hydrogen diffusion. Unfortunately, literature provides a wide range of available hydrogen diffusion coefficients even for similar microstructures and equal temperatures. The scattering of the data can lead to significant deviations in the results of simulating the evolving hydrogen concentrations due to hydrogen uptake (by fabrication or service). Thus, the application of such data to crack-models or for component life tie predictions can be realized up to the present only by considering envelope curves of such value, corresponding to a work or bench case scenario, respectively. For improved reliability of numerical simulaitons, it is necessary to minimize the mentioned deviation of these data. Hence, this work focuses on the validation of hydrogen diffusion coefficients obtained from permeation experiments at room temperature. Two baintic steels with different alloying concepts were investigated, the creep-resistant 7CrMoVTiB10-10 and the reactor pressure vessel grade 20MnMoNi4-5. A numerical model is presented for simulation of the corresponding hydrogen diffusion during permeation experiments using the finite element software ANSYS. Three different diffusion coefficients (obtained from different common calculation methods) are considered and compared to numerical results. The vases of thes calculation methods are permeation transients which are a direct measure for hydrogen. The results of the simulated hydrogen diffusion coefficients show that only one procedure for calculation of diffusion coefficitnes is suitable in comparision to the experimental values. Thus, it is suggested to use this method for analysis of experimental results in case of hydrogen diffusion during permeation experiments. Furthermore, this work supplies validated values for the hydrogen diffusion coefficients of both steel grades. KW - Hydrogen KW - Diffusion Coefficient KW - Numerical Simulation KW - Permeation KW - Creep-resistant Steel KW - Pressure Vessel Steel PY - 2016 SN - 978-3-85125-490-7 SN - 2410-0544 SP - 435 EP - 457 PB - Technische Universität Graz CY - Graz AN - OPUS4-38917 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Miliūtė, Aistė A1 - George, Janine A1 - Mieller, Björn A1 - Stawski, Tomasz T1 - ZrV2O7 negative thermal expansion (NTE) material N2 - Zirconium vanadate (ZrV2O7) is a well-known negative thermal expansion (NTE) material that exhibits significant isotropic contraction over a broad temperature range (~150°C < T < 800°C). Therefore, it can be used to create composites with controllable expansion coefficients and prevent thermal stress, fatigue, cracking, and deformation at interfaces. We implement interdisciplinary research to analyze such material. We study the influence of the synthesis methods and their parameters on the sample's purity, crystallinity, and homogeneity. Moreover, we implement ab initio-based vibrational computations with partially treated anharmonicity in combination with experimental methods to follow temperature-induced structural changes and rationalize the negative thermal expansion in this material, including the influence of the local structure disorder. T2 - SALSA Make and Measure Conference CY - Berlin, Germany DA - 13.09.2023 KW - NTE KW - Composites KW - TEM PY - 2023 AN - OPUS4-58367 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Skrotzki, Birgit A1 - Czichos, Horst ED - Hennecke, Manfred ED - Skrotzki, Birgit T1 - Die Werkstoffklassen N2 - Es werden die vier Werkstoffklassen Metalle, Keramiken, Polymere und Verbundwerkstoffe sowie ihre Untergruppen vorgestellt. Die metallischen Werkstoffe umfassen die Eisen- wie die Nichteisenwerkstoffe und ihre Legierungen. Neben den Ingenieurkeramiken werden auch Glas und Glaskeramik, Naturstoffe und Erdstoffe sowie Baustoffe behandelt. KW - Metall KW - Keramik KW - Glas KW - Polymer KW - Verbundwerkstoff PY - 2020 SN - 978-3-662-57492-8 DO - https://doi.org/10.1007/978-3-662-57492-8_28-1 SP - 1 EP - 35 PB - Springer-Verlag GmbH Deutschland CY - Berlin, Heidelberg ET - 35. AN - OPUS4-50297 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Camin, B. T1 - Grenzflächenanalyse diffusionsgeschweißter Werkstoffpaarungen Nickel/ Nickelbasis-Superlegierung CMSX-4 N2 - Der Kirkendall-Effekt tritt bei aneinandergrenzenden Metallpaarungen auf, die höheren Temperaturen ausgesetzt sind. Es findet als Funktion von der Temperatur, der Zeit und der Konzentration die Diffusion von Atomen und Leerstellen über die Phasengrenze hinweg statt. Für die Untersuchung des Kirkendall-Effekts wurde mittels Diffusionsschweißens eine Werkstoffpaarung bestehend aus reinem Nickel (Ni) und der Nickelbasis-Superlegierung CMSX-4 hergestellt. Das Gefüge des reinen Nickels ist polykristallin und von CMSX-4 einkristallin. Da der Kirkendall-Effekt neben den oben genannten Parametern zudem von der Kristallorientierung abhängig ist, wurden zwei verschiedene Kristallorientierungen, die [111]- und [001]-Richtungen, gewählt. Aus 3D µ-tomografischen Untersuchungen ist bekannt, dass heiß-isostatisches Pressen (HIP) eine Verringerung der Porosität in CMSX-4 bewirkt, die durch die Erstarrung des Einkristalls bei der Herstellung entsteht [1]. Daher wurden bei den Diffusionsschweißungen Werkstoffpaarungen von reinem Nickel mit drei CMSX-4-Varianten -mit einer γ/γ‘-Mikrostrukturkombiniert: Ni/ CMSX-4 [111], Ni/ CMSX-4 [001] und Ni/ CMSX-4 [001]-HIPed. Die bei der Diffusionsschweißung entstehenden Grenzschichten wurden mittels Stereo-, Licht- und Rasterelektronenmikroskopie sowie EDX-Analysen untersucht. Bei allen Diffusionsschweißungen entstand eine feste Verbindung zwischen den Werkstoffpaarungen. Wie bereits aus [2] bekannt, bildet sich bei allen Proben auf der Rein-Nickelseite der Grenzfläche ein Porensaum aus, während sich auf der CMSX-4-Seite ein γ‘-freie Zone bildet (Abbildung 1). Sowohl die jeweilige Porosität als auch Porengröße des Porensaums der drei Werkstoffpaarungen ist verschieden. Dieses gilt ebenso für die durchschnittliche Schichtdicke der γ‘-freie Zone. Die geringste durchschnittliche Schichtdicke mit 1,45 µm weist die Paarung Ni/ CMSX-4 [001]-HIPed (Abbildung 1b) auf, wobei die Dicke über den Probenquerschnitt konstant ist. Dagegen schwanken die Schichtdicken der γ‘-freie Zonen bei Ni/ CMSX� 4 [111] (Abbildung 1c) zwischen 1,82 – 4,1 µm und Ni/ CMSX-4 [001] (Abbildung 1a) zwischen 1,36 - 4,55 µm. EDX-Messungen (Linescans) von der CMSX-4-Seite über die γ‘-freie Zone bis in den Nickelwerkstoff zeigen den qualitativen Verlauf der Elementkonzentrationen von Nickel und Aluminium (Abbildung 2). Bei allen Werkstoffpaarungen nimmt die Konzentration des Elements Nickel kontinuierlich zu. Während in der Werkstoffpaarung Ni/CMSX-4 [111] der Konzentrationszunahme symmetrisch über die Grenzfläche verläuft, weist Nickel bei den Werkstoffpaarungen Ni/CMSX-4 mit [001]-Orientierung keinen symmetrischer Konzentrationsverlauf auf. Daraus lässt sich schließen, dass hier die Diffusion von Nickel über die Grenzfläche in die γ‘-freie Zone in Abhängigkeit von der Kristallorientierung unterschiedlich stattfindet. Entgegengesetzt diffundiert das Element Aluminium von der CMSX-4-Seite zur Nickelseite, wie sich aus dem ebenfalls unsymmetrischen Elementverlauf schließen lässt. Bemerkenswert ist hier ein Knick, der sich nach einem Steilabfall einem Plateau anschließt, wie im vergrößerten Ausschnitt in Abbildung 2 mit einem roten Pfeil markiert ist. Dieser Verlauf ist von der Kristallorientierung unabhängig und ist auf die bessere Diffusivität von Al im Vergleich zu Ni zurückzuführen. T2 - Materialographie 2024 CY - Berlin, Germany DA - 18.09.2024 KW - Diffusionsschweißen KW - Grenzfläche KW - Nickelbasis-Superlegierung KW - Kirkendall-Effekt PY - 2024 AN - OPUS4-61095 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Han, Ying T1 - Segmented primary phases of Al-alloy EN AW-2618A in the T61 state using synchrotron computed tomography N2 - The video file contains data from a synchrotron computed tomography measurement of the primary phases of the Al-alloy EN AW-2618A in the T61 state. The volume fraction of the primary phases was determined. KW - Aluminum alloy KW - EN AW-2618A KW - Computed tomography KW - Primary phases PY - 2024 DO - https://doi.org/10.5281/zenodo.12730717 PB - Zenodo CY - Geneva AN - OPUS4-60657 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Plarre, Rüdiger T1 - Eine kleine kleine Natur- und Kulturgeschichte der Kleidermotte (Tineola bisselliella) N2 - A short natural and cultural history of the webbing clothes moth (Tineola bisselliella). It is generally accepted that the natural habitats of most pest insects can be found outside the synanthropic environment in layers of leaf litter, under bark, as well as in rodent or bird nests. Indeed, most of the common fabric pests have been reported as being facultative nidicolous. Therefore, infestation of commodities by pest insects out of these reservoirs is one possibility to be considered. However, the likelihood of a pest´s occurrence and survival outside of the synanthropic habitat largely depends on its ecological potential and competitiveness against other species of the same ecological guild. Some pest species are rarely found in wild habitats, especially in those regions where they are not native and where they have been introduced by man. The fabric pest Tineola bisselliella serves as a good example. Most likely originating from Central or Southern Africa, this insect was introduced into Europe probably not earlier than the late 18th century. Being more tolerant to dry environments than other fabric pests, its economical importance increased during the 20th century when the indoor climate changed because of central heating systems. Its occurrence in outdoor natural habitats must be regarded as accidental. Reported finds of webbing clothes moth larvae in bird nests e. g. have been largely overstated in the literature. Tineola bisselliella should be regarded as an invasive and eusynanthropic species in most parts of the world. KW - Textilschädling KW - Museumsschädling KW - Anpassung KW - Evolution PY - 2018 SN - 0037-5942 VL - Neue Folge 53 SP - 43 EP - 57 PB - Gesellschaft Naturforschender Freunde zu Berlin CY - Berlin AN - OPUS4-44048 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gesell, Stephan T1 - A CTOD-based crack growth law for thermomechanical fatigue N2 - Due to combined cyclic mechanical and thermal loading during operation, the material of exhaust gas conducting components of combustion engines is exposed to thermomechanical fatigue (TMF). This leads to formation and growth of cracks, especially at the most highly stressed points of these components. In order to better predict the service life of cracked components before failure, it is necessary to identify a crack propagation law for the material used. Isothermal crack propagation tests have been carried out at several temperatures with a typical cast iron to identify such a law. The crack length is measured by the potential drop method. The compliance method, fractography and thermographic camera measurements have been used to validate and calibrate the potential drop measurements. Each of the isothermal tests has been simulated using a specially developed FEM-algorithm based on remeshing and remapping. This algorithm has been implemented in python and ABAQUS. Thereby, the crack tip region is modeled by collapsed Quad8 elements. From the individual simulations, the cyclic crack tip opening displacement (ΔCTOD) is extracted and regarded as a potential fracture mechanics parameter which controls the crack growth rate. By combining the data from the experiments and the simulations, the crack propagation law has been identified. Finally, anisothermal crack propagation tests have been performed for validation of the crack growth law. T2 - European Conference on Fracture 2022 CY - Funchal, Portugal DA - 27.06.2022 KW - Fatigue crack growth KW - Finite elmenet simulation KW - TMF experiments PY - 2022 AN - OPUS4-56934 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madia, Mauro T1 - Anwendung von repräsentativen Proben zur Bewertung der Strukturintegrität von sicherheitsrelevanten Komponenten N2 - Sicherheitsrelevante Bauteile, bei denen ein Versagen im Betrieb katastrophale Folgen haben könnte, sind in der Regel für eine sehr geringe Ausfallwahrscheinlichkeit ausgelegt und unterliegen strengen Qualifizierungsverfahren gemäß den von den Aufsichtsbehörden festgelegten Richtlinien. Die Hersteller sind oft gezwungen, Tests an realen oder skalierten Komponenten durchzuführen, um die Strukturintegrität unter definierten Belastungsbedingungen sicherzustellen, die in der Regel strenger sind als die im Betrieb zu erwartenden. Dies ist in der Regel mit einem enormen experimentellen und finanziellen Aufwand verbunden. Daher versuchen die Unternehmen, neue Strategien wie digitale Zwillinge zu entwickeln, mit denen die Kosten massiv gesenkt werden können, ohne die Sicherheit zu beeinträchtigen. In dieser Arbeit wird ein neues quasistatisches Prüf- und Bewertungskonzept vorgestellt, dessen Hauptidee darin besteht, die experimentelle Prüfung von Bauteilen durch die Prüfung von für das Bauteil repräsentativen Proben zu ersetzen oder zumindest zu reduzieren. Der größte Vorteil des vorgeschlagenen Konzepts besteht darin, dass die Versuche auf Laborprüfmaschinen durchgeführt werden können. Die Wirksamkeit der Methodik wird anhand der Bewertung der Strukturintegrität einer Turbinenscheibe aus einer Ni-Basis-Superlegierung für Flugzeugtriebwerke bei Überdrehzahl demonstriert. T2 - 57. Tagung des Arbeitskreises Bruchmechanik und Bauteilsicherheit CY - Cologne, Germany DA - 18.02.2025 KW - Strukturintegrität KW - Bruchmechanik KW - Turbinenscheibe KW - Repräsentative Proben PY - 2025 AN - OPUS4-62601 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Szymoniak, Paulina T1 - Bio-Based Vitrimers: Cracking the Code of Recyclability, Exchange Reactions and Flame Retardancy N2 - Vitrimers are a promising class of sustainable materials that offer an alternative to traditional epoxy thermosets in line with circular economy principles. Built on covalent adaptive networks (CANs), they can rearrange their chemical bonds in response to external stimuli, giving them properties like recyclability, shape-memory, and self-healing. These materials combine the strength of thermosets with the reprocessability of thermoplastics, making them attractive for next-generation applications. This study focuses on a bio-based vitrimer made from glycerol triglycidyl ether (GTE) and a vanillin-derived imine hardener (VA), which reacts through catalyst-free imine metathesis. To better understand the recyclability mechanisms of such systems, especially the dynamic bond exchange, we apply a comprehensive suite of techniques including dielectric spectroscopy, neutron scattering, mechanical analysis, and calorimetry. By linking molecular dynamics with macroscopic performance, the work aims to support the development of vitrimers as practical, recyclable materials. T2 - EPF2025 - European Polymer Congress CY - Groningen, The Netherlands DA - 22.06.2025 KW - Polymer recycling PY - 2025 AN - OPUS4-63859 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gawek, Marcel T1 - Growth Kinetics and Molecular Mobility of Irreversibly Adsorbed Layers in Thin Polymer Films N2 - In well-annealed thin polymer films, with non-repulsive polymer/substrate interactions, an irreversibly adsorbed layer is expected to form. These adsorbed layers have shown great potential for technological applications. However, their growth kinetics and molecular dynamics are still not fully understood. This is partially due to the hard accessibility of these layers in thin films. Here, the irreversibly adsorbed layers of homopolymer thin films are revealed by solvent-leaching experiments. First, the growth kinetics of these layers is investigated as a function of annealing times and original film thickness. The thickness, topography and quality of the adsorbed layer is controlled with Atomic Force Microscopy (AFM). Secondly, the molecular mobility of the adsorbed layer is investigated with Broadband Dielectric Spectroscopy (BDS). A recently developed nanostructured capacitor is employed to measure the adsorbed layers with a free surface layer. The results are quantitatively compared and discussed with respect to recently published work. T2 - Meeting of the American Physical Society CY - Los Angeles, CA, USA DA - 05.03.2018 KW - Thin polymeric films KW - Adsorbed layer PY - 2018 AN - OPUS4-44488 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Abel, Andreas A1 - Zapala, P. T1 - Materials Applications FeAl (WAFEAL) N2 - The increasing importance of resource availability and closed-loop material cycles are driving materials research to reduce alloying content in conventional materials or even substitute them with more sustainable alternatives. Intermetallic iron aluminide alloys (FeAl) present a potential alternative. Many alloy concepts for improved high-temperature properties or ductility have already been successfully implemented in casting technologies on a laboratory scale. However, successful testing of FeAl alloys on an industrial scale was still pending at the beginning of the project. Therefore, the aim of the project was to develop simulation-based casting concepts for industrial casting processes using the base alloy Fe-26Al-4Mo-0.5Ti-1B and to narrow down process limits by means of hot cracking tests. Findings were transferred into practice-oriented guidelines for casting of iron aluminides, which is accessible to future applicants in SMEs. The focus was placed on centrifugal casting combined with investment casting or die casting. In addition to numerous design and casting process parameters, heat treatments and alloying additions (Al, Mo, B) were varied to determine the influence of alloying elements on castability, microstructure and mechanical properties. Data from microstructure analyses (microscopic imaging, determination of grain sizes as well as phase compositions and volume fractions, fractography), mechanical tests (hardness measurements, compression tests, ambient and high-temperature tensile tests, creep tests) as well as measurements of thermophysical properties could be generated on the base alloy. Correlations of materials data with process variables allowed conclusions to be drawn on strengthening mechanisms and ductility of the alloy and how they can be controlled in terms of processing and component design. Successful casting of highly complex components with thin wall thicknesses and optimised alloy compositions points out prospects for new fields of application. T2 - FVV Transfer + Netzwerktreffen | Informationstagung – Frühjahr 2023 CY - Würzburg, Germany DA - 29.03.2023 KW - Fe-Al alloys KW - Intermetallics KW - Iron aluminides KW - Microstructure-property-correlation KW - High temperature mechanical properties KW - Creep data KW - Tensile data KW - Fractography KW - Casting PY - 2023 AN - OPUS4-57248 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bakir, Nasim A1 - Üstündag, Ömer A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Observation of the weld pool shape in partial penetration welding and its influence on solidification crack formation for high-power laser beam welding N2 - In this study, steel-glass experiments were conducted to observe the melt pool geometry using a high-speed camera. The high-speed recordings and optical flow analysis show that two main flows take place in form of vortices. The lower vortex drives the melt backwards from the front keyhole wall and thus causes an extension of the melt pool, which is called bulging. This bulging promotes solidification cracking by forming a closed area filled with melt and the accumulation of impurities in the final solidification phase, resulting in low-melting phases which are under tensile stress at the end of solidification. T2 - Lasers in Manufacturing Conference 2021 CY - Online meeting DA - 21.06.2021 KW - Laser beam welding KW - Weld pool shape KW - Solidification craking KW - Partial penetration PY - 2021 SP - 1 EP - 5 AN - OPUS4-53587 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skrotzki, Birgit T1 - Improving the Reproducibility of Characterization and Quantification of Precipitates through Automated Image Processing and Digital Representation of Processing Steps N2 - The strength of age-hardenable aluminum alloys is based on the controlled formation of nm-sized precipitates, which represent obstacles to dislocation movement. Transmission electron microscopy (TEM) is generally used to identify precipitate types and orientations and to determine their size. This geometric quantification (e.g., length, diameter) is often performed by manual image analysis, which is very time consuming and sometimes poses reproducibility problems. The present work aims at the digital representation of this characterization method by proposing an automatable digital approach. Based on DF-TEM images of different precipitation states of alloy EN AW-2618A, a modularizable digital workflow is described for the quantitative analysis of precipitate dimensions. The integration of this workflow into a data pipeline concept is also presented. The semantic structuring of data allows data to be shared and reused for other applications and purposes, which enables interoperability. T2 - ICAA19 International Conference on Aluminum Alloys CY - Atlanta, GA, USA DA - 23.06.2024 KW - Digital representation KW - Automatable digital approach KW - Digital workflow KW - Quantitative image analysis KW - Data pipeline concept KW - Semantic structuring KW - Interoperability KW - FAIR data management PY - 2024 AN - OPUS4-60427 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stephan-Scherb, Christiane A1 - Lehmusto, Juho A1 - Falk, Florian A1 - Sobol, Oded A1 - Pint, Bruce T1 - Comprehensive insights into competitive oxidation/sulfidation reactions on binary ferritic alloys at high temperatures N2 - Interpreting high-temperature corrosion induced by mixed-gas atmospheres is challenging due to the different contributions of oxidizing gases. Here, a comprehensive study on the combined oxidation/sulfidation using label molecules is presented. Fe-Cr model alloys with 2 wt% and 9 wt% Cr were isothermally exposed using a volumetric mixture of 0.5%S16O2/27%H218O and 0.5%S16O2/7%H218O at 650 ◦C for 5 h and then characterized by secondary ion mass spectroscopy (SIMS). Additionally, the reactions were followed in-situ utilizing energy dispersive X-ray diffraction. The study showed that both S16O2 and H218O contribute to the oxidation of the alloys but to different extents depending on the Cr-content. KW - SEM KW - Steel KW - Iron KW - SIMS PY - 2022 DO - https://doi.org/10.1016/j.corsci.2022.110236 SN - 0010-938X VL - 203 SP - 1 EP - 13 PB - Elsevier Ltd. AN - OPUS4-58992 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rhode, Michael A1 - Richter, Tim A1 - Mayr, P. A1 - Nitsche, A. A1 - Mente, Tobias A1 - Böllinghaus, Thomas T1 - Hydrogen diffusion in creep-resistant 9% Cr P91 multi-layer weld metal N2 - Welded components of P91 9% Cr steel demand for careful welding fabrication with necessary post weld heat treatment (PWHT). Before the PWHT, a hydrogen removal heat treatment is necessary for avoidance of hydrogen assisted cracking (HAC). In this context, the microstructure and temperature-dependent hydrogen diffusion is important, and reliable diffusion coefficients of P91 weld metal are rare. For that reason, the diffusion behavior of P91 multi-layer weld metal was investigated for as-welded (AW) and PWHT condition by electrochemical permeation experiments at room temperature and carrier gas hot extraction (CGHE) from 100 to 400 °C. Hydrogen diffusion coefficients were calculated, and the corresponding hydrogen concentration was measured. It was ascertained that both heat treatment conditions show significant differences. At room temperature the AW condition showed significant hydrogen trapping expressed by to seven times lower diffusion coefficients. A preferred diffusion direction was found in perpendicular direction expressed by high permeability. The CGHE experiments revealed lower diffusion coefficients for the AW condition up to 400 °C. In this context, a hydrogen concentration of approximately 21 ml/100 g was still trapped at 100 °C. For that reason, a certain HAC susceptibility of as-welded P91 weld metal cannot be excluded, and hydrogen removal should be done before PWHT. KW - Creep resisting materials KW - Diffusion KW - Hydrogen KW - Weld metal KW - Post weld heat treatment KW - Microstructure PY - 2020 DO - https://doi.org/10.1007/s40194-019-00828-8 SN - 0043-2288 VL - 64 IS - 2 SP - 267 EP - 281 PB - Springer AN - OPUS4-50471 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fedelich, Bernard A1 - Kühn, Hans-Joachim A1 - Rehmer, Birgit A1 - Skrotzki, Birgit T1 - Experimental and analytical investigation of the TMF-HCF lifetime behavior of two cast iron alloys N2 - The combined loading Thermomechanical Fatigue (TMF) with High Cycle Fatigue (HCF) has been experimentally investigated for two cast iron alloys. Both alloys contain globular graphite nodules but the first one has a ferritic structure while the second one has an austenitic crystal structure. In particular, the influences of the HCF frequency, of the HCF loading amplitude and of the location of the superposed HCF cycles have been investigated. It was observed that the HCF frequency has a limited impact on the fatigue life. On the other side, the HCF-strain amplitude has a highly non-linear influence on the fatigue life. The experimental results can be understood in terms of a fracture mechanics based damage mechanism: Cracks quickly initiate due to the TMF loading and the growth of the cracks up to a few mm controls the fatigue life. If HCF-loading cycles are superposed, cyclic crack propagation dramatically accelerates after a threshold has been reached. This threshold is regarded as controlling the fatigue life reduction. The previous ideas have been expressed in a model that can be very simply applied to estimate the fatigue life reduction ratio due to the superposed HCF cycles. It only contains two adjustable parameters and can be combined with any TMF life assessment model. T2 - 3rd International Workshop on Thermo-Mechanical Fatigue (TMF-Workshop 2016) CY - Berlin, Germany DA - 27.04.2016 KW - Thermomechanical Fatigue (TMF) KW - High Cycle Fatigue (HCF) KW - Cast iron KW - Fatigue assessment PY - 2017 DO - https://doi.org/10.1016/j.ijfatigue.2016.11.013 SN - 0142-1123 SN - 1879-3452 VL - 99 IS - 2 (Special issue: Recent developments in thermo-mechanical fatigue) SP - 266 EP - 278 PB - Elsevier CY - Oxford AN - OPUS4-39810 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Portella, Pedro Dolabella A1 - Skrotzki, Birgit A1 - Muth, Thilo T1 - Die Digitalisierung der Materialwissenschaft und Werkstofftechnik - ein Überblick N2 - Die Bereitstellung von zuverlässigen Werkstoffdaten stand für die Werkstoffprüfung seit dem 19. Jahrhundert in zentraler Stelle. Mit der zunehmender Digitalisierung unserer Gesellschaft gewinnt das Datenmanagement insbesondere im Hinblick auf die Modellierungs- und Simulationsaktivitäten an Bedeutung. In unserem Beitrag beschreiben wir die gegenwärtigen Aktivitäten in Deutschland – insbesondere die NFDI-MatWerk und die BMBF-Initiative MaterialDigital – sowie in Europa und Übersee. Abschließend heben wir die Auswirkungen auf die technische und akademische Aus- und Weiterbildung. T2 - DVM - Tagung Werkstoffprüfung CY - Online meeting DA - 03.12.2020 KW - Werkstoffdaten KW - Digitalisierung KW - Materialwissenschaft PY - 2020 AN - OPUS4-52044 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bachmann, Marcel A1 - Rethmeier, Michael A1 - Wu, Chuan Song T1 - Sensitivity analysis of the residual stress state in friction stir welding of high strength aluminium alloy N2 - In this paper, the friction stir welding process was numerically investigated for 6 mm thick aluminum alloy AA2024-T3. The finite element software COMSOL Multiphysics was used to calculate the transient thermal field during welding and the mechanical reaction depending on different mechanical clamping conditions and hardening models subsequently. A thermal pseudo-mechanical (TPM) heat source was implemented. Softening effects of the material due to precipitation hardening dissolution caused by the frictional heat were accounted for. The transient temperature evolution measured by thermocouple elements at various locations was compared to the numerical results. A good agreement was found for the thermal field. A sensitivity study of the mechanical models showed the strong influence of the clamping conditions and the softening model. PY - 2016 DO - https://doi.org/10.3139/120.110809 SN - 0025-5300 VL - 58 IS - 1 SP - 20 EP - 26 PB - Hanser CY - München AN - OPUS4-35269 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koerdt, Andrea T1 - The impact and potential of halophilic microorganisms on alternative fuels N2 - As more industrial interests focusing on using salt caverns and repurposed gas or petroleum reservoirs for alternative fuel storage, i.e. CO2/H2, the question raises whether microorganisms may impact the infrastructure, gas purity and storage condition over time. Environments with high salinity (> 1.5 Meq of NaCl) are resided by halophiles (salt-loving microorganisms). To compensate for the intensive osmotic stress, they have resorted to two main adaptation strategies: 1) production of compatible solutes and 2) accumulation of intracellular KCl. Microbial community analysis of several high salinity environments revealed a number of recurring genera, including Halomonas and Halanaerobium. However, the impact of halophiles on the overall integrity and stability of the storage facilities remain largely unknown. To evaluate the suitability and stability of saline storage facilities, several model halophilic microorganisms, such as members of Halomonas, will be selected as testing subjects. First, the impact of halophiles on the infrastructure will be determined using an integrative approach by combining a number of techniques, including electrochemistry, TOF-SIMS, SEM/FIB/EDS and FIB-TEM. Second, the abilities of halophiles to alter the fuel composition (i.e. increase/decrease the fractions of H2) will be monitored using gas chromatography by growing them under high pressure. As a result of climate change and the accompanying mandatory shift to renewable energy resources, microorganisms will continue to play an important role in the energy sector, both to their benefit and detriment. Thus, it is important to achieve a certain level of understanding regarding the activities and mechanisms of halophiles prior to large-scaled excursions. T2 - ISMOS-8 CY - Online meeting DA - 07.06.2021 KW - Microbiologically influenced corrosion KW - Hydrogen KW - Gas storage KW - Contamination PY - 2021 AN - OPUS4-52891 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dittmann, Daniel T1 - Aktivkohle-Charakterisierung als weiterer Schlüssel für das Verständnis der Spurenstoffadsorption in der 4. Reinigungsstufe N2 - Aktivkohle ≠ Aktivkohle, Adäquate Materialcharakterisierung - Voraussetzung für Adsorptionsprognosen und Wasserspezifische Auswahl von Aktivkohleprodukten. Ausblick: Publikationen zu Aktivkohlecharakterisierung und Adsorptionsprognose in Vorbereitung T2 - Wasser 2021 - Jahrestagung der Wasserchemischen Gesellschaft CY - Online meeting DA - 10.05.2021 KW - Aktivkohle KW - Thermogravimetrie KW - Zersetzungsgasanalyse KW - Proximatanalyse PY - 2021 AN - OPUS4-52742 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon T1 - Thermography in metal AM: Comparison of high-speed NIR thermography and MWIR thermography N2 - Additive manufacturing (AM) opens the route to a range of novel applications.However, the complexity of the manufacturing process poses a challenge for the production of defect-free parts with a high reliability. Since process dynamics and resulting microstructures of AM parts are strongly influenced by the involved temperature fields, thermography is a valuable tool for process surveillance. The high process temperatures in metal AM processes allow one to use cameras usually operating in the visible spectral range to detect the thermally emitted radiation from the process. In our work, we compare the results of first measurements during the manufacturing processes of a commercial laser metal deposition (LMD) setup and a laser beam melting (LBM) setup using a MWIR camera with those from a VIS high-speed camera with band pass filter in the NIR range. T2 - Additive Manufacturing Benchmarks 2018 CY - Gaithersburg, MA, USA DA - 18.06.2018 KW - Thermography KW - Additive manufacturing KW - Laser metal deposition KW - Laser beam melting KW - ProMoAM PY - 2018 AN - OPUS4-45401 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fu, B. A1 - Shen, J. A1 - Suhuddin, U. A1 - Su, H. A1 - dos Santos, J. A1 - Rethmeier, Michael T1 - Microstructure and mechanical properties of a modified refill friction stir spot welds of AM50 magnesium alloy N2 - Magnesium (Mg) alloys have attracted much attention due to their merits of meeting requirements of lightweight, energy-efficient and environmental friendly engineering. In this study, a modified refill friction stir spot welding (refill-FSSW) method is proposed to weid AMSO Mg alloy, in which pin and sleeve rotate at different states. Effects of process parameters on the microstructure, material flow, and mechanical properties of welds were studied. Results showed that, the modified refill-FSSW technology could enhance the intennixing of material by changing the flow state. Lap shear strength of welds could be significantly improved with changed failure modes. The modified refill FSSW technology is a competitive welding method for Mg alloy. T2 - 7th International Conference on Welding Science and Engineering in conjunction with 3rd International Symposium on Computer-Aided Welding Engineering CY - Jinan, China DA - 18.10.2017 KW - Refill friction stir spot welding KW - Friction spot welding KW - Magnesium KW - Microstructure KW - Mechanical properties PY - 2017 SP - 203 EP - 206 AN - OPUS4-43234 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Durlo Tambara, Luís Urbano A1 - Lima, G. T. S. A1 - Silvestro, L. A1 - Ruviaro, A. S. A1 - Gleize, P. J. P. A1 - de Azevedo, A. R. G. T1 - Influence of polycarboxylate superplasticizer and calcium sulfoaluminate cement on the rheology, hydration kinetics, and porosity of Portland cement pastes N2 - Binary systems composed of Portland cement (PC) and calcium sulfoaluminate (CSA) cement have stood out for applications requiring high early strengths. Nevertheless, the application of these systems may be limited due to their properties in the fresh state, which requires a better understanding of the rheological behavior of these materials. Thus, this study evaluated the incorporation of different polycarboxylate-based superplasticizer (SP) contents (0.15, 0.20, and 0.25 wt%) on PC and PC-CSA binary cement pastes. Rotational rheometry, isothermal calorimetry, X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), and nitrogen adsorption and desorption tests to assess the pore size distribution of cement pastes were conducted. While the SP incorporation reduced the dynamic yield stress of PC pastes, it progressively increased the yield stress of PC-CSA systems. The increase in SP content increased the main heat flow peak of PC-CSA pastes, although it did not significantly affect the cumulative heat after 160 h of hydration. FTIR and XRD confirm higher ettringite contents in the binary systems and indicate the presence of carboaluminates phases after 7 d of hydration in both PC and PC-CSA and hemicarboaluminate in PC-CSA pastes. The CSA incorporation reduced the cumulative pore volume by up to 32% compared to PC pastes, while the SP content evaluated did not significantly affect the porosity of PC-CSA pastes. KW - Calcium sulfoaluminate cement KW - Portland cement KW - Superplasticizer KW - Rheology KW - Hydration PY - 2023 DO - https://doi.org/10.1016/j.jobe.2023.106120 SN - 2352-7102 VL - 68 SP - 1 EP - 15 PB - Elsevier Ltd. CY - Amsterdam AN - OPUS4-57034 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hébrard, Louis T1 - Comparison of Room and High Temperature Fatigue Behavior of a New LPBF VDM 780 Alloy N2 - The actual environmental challenges require a huge effort from all industrial sectors to reduce their emissions of greenhouse gasses and pollutants. In this context, aeronautics is deeply concerned as one of the most emissive industrial sectors (cf. EU Green Deal). The answer to this pressing challenge is complex and involves new fuels and engine concepts, new aerostructures with higher weight-savings, as well as new, energy-efficient, and sustainable manufacturing technologies and materials. Two technologies may contribute particularly to achieving the goals: (i) new and more energy-efficient processes such as additive manufacturing (AM) can be used for part production; (ii) the engine efficiency of airplanes can be significantly improved to save fuel and reduce gas emissions. The latter can be achieved by increasing the engine thermal efficiency, i.e., increasing the turbine inlet temperature. Currently, only single-crystalline cast materials are available to be used for the thermally highest-loaded parts in the gas turbine engine, i.e., the turbine blades in the high-pressure turbine just behind the combustion chamber. These materials rely on a special casting technology, although they lose these original material performances when additive manufactured. In addition, current materials suitable for metal additive manufacturing have a limited range of temperature application. Therefore, the focus is on the development of new materials targeting higher in-service operation temperatures and durability. Recently, a new Ni-based superalloy (VDM 780) has been developed to ensure microstructural stability up to 800 °C. The goal of this work is to provide a deeper understanding of the high temperature fatigue properties of this alloy. This will enable the identification of the maximum operating temperature of this alloy and assess its performance in order to establish its potential in view of a new generation of more efficient aero-engines. T2 - 11th Edition of Fatigue Design International Conference CY - Senlis, France DA - 19.11.2025 KW - Fatigue KW - Additive Manufacturing KW - Ni-based superalloy KW - High Temperature PY - 2025 AN - OPUS4-64992 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Blasón Gonzalez, Sergio A1 - Werner, Tiago A1 - Kruse, Julius A1 - Gilli, D. A1 - Madia, Mauro T1 - Procedimiento experimental para la determinación del valor ΔK umbral intrínseco y caracterización de velocidad de propagación de grietas en fatiga en probetas de acero N2 - Se presenta una guía completa del procedimiento experimental para la determinación del valor umbral ΔKth intrínseco y caracterización de curvas FCGR sobre el acero de alta resistencia S960QL empleando probetas de pequeña escala. El análisis se realiza comparando probetas SENB de diferentes geometrías, distinguiendo entre “convencionales” y “miniatura”. Las primeras con espesor (B) de 6 mm y anchura (W) de 19, y las segundas con B = 3 y dos valores distintos de W, 4 y 6 mm. A fin de identificar el valor umbral ΔKth intrínseco, la relación de cargas (R) aplicada en todos los ensayos fue 0,8. La técnica de caída de potencial (DCPD) se utilizó para la monitorización del tamaño de grieta a lo largo de los ensayos. La evaluación de los resultados experimentales confirma la equiparación de resultados entre las distintas geometrías y configuraciones de ensayo practicadas, así como la viabilidad de emplear probetas de pequeña escala en la determinación del valor umbral ΔKth intrínseco. Esto abre nuevas perspectivas en lo relativo al empleo de probetas de reducidas dimensiones en la caracterización de materiales a fatiga. A su vez, permite ofrecer una serie de recomendaciones para reproducir con éxito ensayos semejantes utilizando probetas de pequeñas dimensiones de acero y otros materiales metálicos. T2 - XXXVII Congreso del Grupo Español de Fractura CY - Online meeting DA - 07.06.2021 KW - Probetas miniatura KW - Determinación Kth intrínseco KW - Curvas FCGR KW - Acero alta resistencia KW - Recomendaciones procedimiento de ensayo PY - 2021 AN - OPUS4-55244 LA - spa AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Werner, Tiago T1 - Structural integrity of cold spray repaired aerospace components N2 - Components in aircrafts are usually replaced when critical defects are present. An alternative approach is repairing using gas dynamic cold spraying: metal particles are shot at a surface at supersonic speeds to selectively rebuild damaged material. Compared to other material-deposition techniques, its advantage is the small thermal impact on the component, preserving its mechanical properties. Component-repair can save considerable amounts of energy and resources. However, its industrial application at large scale needs reproducible, good repair-material properties to guarantee a safe component life. The aim of this project is the development of safe, automatized repair-procedures considering the mechanical fatigue properties of the repair. T2 - ICEAF VII Conference 2023 CY - Spetses, Greece DA - 21.06.2023 KW - Cold Spray KW - Repair KW - Fatigue KW - Fatigue Crack Growth KW - Slow Strain Rate Testing PY - 2023 AN - OPUS4-57784 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Roveda, Ilaria T1 - Effect of heat treatment on the microstructure, residual stress state and fatigue properties of PBF-LB/M AlSi10Mg N2 - Al-Si alloys produced by Laser Powder Bed Fusion (PBF-LB/M) techniques allow the fabrication of lightweight free-shape components. Due to the extremely heterogeneous cooling and heating, PBF-LB/M induces high magnitude residual stress (RS) and a fine Si microstructure. As the RS can be deleterious to the fatigue resistance of engineering components, great efforts are focused on understanding their evolution before and after post-process heat treatments (HT). T2 - Alloys for Additive Manufacturing Symposium 2022 (AAMS22) CY - Munich, Germany DA - 12.09.2022 KW - Neutron diffraction KW - X-ray diffraction KW - Crack propagation PY - 2022 AN - OPUS4-55871 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Böllinghaus, Thomas A1 - Steppan, Enrico A1 - Mente, Tobias ED - Böllinghaus, Thomas ED - Lippold, J. C. ED - Cross, C. E. T1 - Hydrogen assisted cracking of a subsea-flowline N2 - Since the mid-nineties, supermartensitic stainless steels (SMSS) have increasingly been applied to welded subsea-pipeline systems in the North Sea oil and gas fields, especially to flowlines at mild sour service conditions. However, in 2001 cracking and leaks occurred during installation and service start-up of two SMSS flowlines in the Norwegian Tune gas condensate field, welded with a new developed matching filler wire. Brittle transgranular cracking started especially at inter-run lack of fusion and propagated brittle, predominantly through the weld metal. The present paper provides a brief overview of the original failure case and respective sequence of events leading to complete replacement of the SMSS by carbon steel flowlines in 2002. Then, detailed investigations of a circumferential weld sample of the failed Tune flowline are highlighted, targeted at comparison of the failure appearance to previous investigations of this filler material type and to search for possible explanations for the brittle fracture at the crack initiation area. SEM investigations of the fracture surface revealed brittle areas only in the direction towards the top side of the weld while the major part of the investigated surface exhibited ductile fracture. As an approach to clarify, if the fracture was a consequence of hydrogen assisted cracking, five small sized specimens have been cut out of the original sample. Cracking has been introduced parallel to the original fracture surface in these specimens at respective saw cuts and bending. The results show that brittle transgranular cracking appeared only in the specimen cooled down to very low temperatures by liquid nitrogen and in the sample charged with hydrogen to an average concentration of about 15 ml/100 g. However, a fracture similar to the original surface was observed only in the hydrogenized specimen. As a further result, very similar fracture surfaces of supermartensitic stainless steel weld metals had been observed on specimens subjected to hydrogen assisted cold cracking (HACC) as well as to hydrogen assisted stress corrosion cracking (HASCC). In total, the results indicate that brittle fracture starting at the inter-run lack of fusion were not initiated by high notch tip deformation rates, but rather influenced by hydrogen, probably taken up during welding. KW - supermartensitic stainless steel KW - hydrogen assisted cracking KW - fracture topography PY - 2016 UR - http://link.springer.com/chapter/10.1007/978-3-319-28434-7_17 UR - http://www.springer.com/us/book/9783319284323 SN - 978-3-319-28432-3 SN - 978-3-319-28434-7 DO - https://doi.org/10.1007/978-3-319-28434-7_17 SP - Part V, 361 EP - 379 PB - Springer International Publishing CY - Switzerland ET - 1 AN - OPUS4-35592 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Artinov, Antoni A1 - Karkhin, V. A1 - Bakir, Nasim A1 - Meng, Xiangmeng A1 - Bachmann, Marcel A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Lamé curves approximation for the assessment of the 3-D temperature distribution in keyhole mode welding processes N2 - A novel approach for the reconstruction of an equivalent volumetric heat source from a known weld pool shape is proposed. It is based on previously obtained weld pool geometries from a steady-state thermo-fluid dynamics simulation. Hereby the weld pool dimensions are obtained under consideration of the most crucial physical phenomena, such as phase transformations, thermo-capillary convection, natural convection and temperature-dependent material properties. The algorithm provides a time and calibration efficient way for the reproduction of the weld pool shape by local Lamé curves. By adjusting their parameters, the identification of the finite elements located within the weld pool is enabled. The heat input due to the equivalent heat source is assured by replacing the detected nodes’ temperature by the melting temperature. The model offers variable parameters making it flexible and adaptable for a wide range of workpiece thicknesses and materials and allows for the investigation of transient thermal effects, e.g. the cooling stage of the workpiece. The calculation times remain acceptably short especially when compared to a fully coupled process simulation. The computational results are in good agreement with performed complete-penetration laser beam welding experiments. T2 - ICALEO 2019 - 38th International congress on applications of lasers & electro-optics CY - Orlando, FL, USA DA - 07.10.2019 KW - Weld pool shape approximation KW - Keyhole mode laser beam welding KW - Numerical simulation KW - Superelliptic Lamé curves PY - 2019 UR - http://icaleo.conferencespot.org/2019-proceedings?qr=1 SN - 978-1-940168-1-42 SP - Paper # Macro 1002 AN - OPUS4-49310 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bachmann, Marcel T1 - A parametric study of the laser energy absorption in high power laser beam welding N2 - Laser energy absorption on the keyhole wall is decisive for the thermodynamic behavior and the resultant weld properties in the high-power laser beam welding process. However, its highly transient nature on a microsecond scale makes the quantitative analysis challenging. In this paper, the influence of the relevant welding parameters on laser energy absorption is studied statistically by utilizing multiphysical modeling, in which the three-dimensional transient keyhole dynamics and thermo-fluid flow are calculated. A dynamic mesh adaption technique and a localized level-set-based ray-tracing method are employed to improve the model accuracy further. The results show that the focus position has a remarkable effect on the time-averaged laser absorption, and in contrast, the laser energy distribution regime is only slightly influenced by the welding speed in the studied parameter range (1.5–3.0 m/min). The absorption ratio of the laser energy on the keyhole front wall decreases with increasing welding speed and increases with upward-moving focus positions. The comparison between the calculated results and the experimental measurements ensures the validity of the proposed model. T2 - International Congress of Applications of Lasers & Electro-Optics 2024 CY - Los Angeles, CA, USA DA - 03.11.2024 KW - Laser beam welding KW - Laser energy absorption KW - Weld pool KW - Parametric study KW - Multiphysics modeling PY - 2024 AN - OPUS4-61619 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Der Weg zur Standardisierung der Hohlzugtechnik für die Nutzung mit gasförmigem Wasserstoff N2 - Dieser Kurzvortrag stellt selektierte Ergebnisse des Projektes "H2Hohlzug" im übergeordneten Projekt "TransHyDE" kurz vor. Insbesondere wird auf die Herausforderung eingegangen, wiederholbare Prüfbedingungen unter Druckwasserstoffbeanspruchung, einzuhalten. T2 - Herbstsitzung des DGM Arbeitskreises "Materialprüfung unter Wasserstoff" CY - Dortmund, Germany DA - 19.11.2024 KW - Hohlzugprobe KW - Wasserstoff KW - Materialprüfung KW - Standardisierung PY - 2024 AN - OPUS4-61718 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Jentzsch, Stefan A1 - Stock, Daniel A1 - Häcker, Ralf A1 - Skrotzki, Birgit A1 - Darvishi Kamachali, Reza A1 - Klingbeil, Dietmar A1 - Kindrachuk, Vitaliy T1 - Split Hopkinson Pressure Bar (SHPB) investigations of steel S355 specimens and complementary characterization methods N2 - The workbook SHPB_S355.xlsx contains in the main spreadsheet S355_TestOverview an overview on the S355 specimens, which were tested in Split Hopkinson Pressure Bar (SHPB) and complementary quasi-static (QS) tests. The tests were conducted with notched hat-shaped specimens without a notch offset (S355_TestOverview/column geometry: “no offset”) and a small notch offset of x=0.35 mm (S355_TestOverview/column geometry: “offset”), cf. Fig. 1 [1]. Furthermore, for selected specimens, links are provided to DIC and bar strain measurement files as well as to evaluations from further characterization methods (microhardness, EBSD). For the boundary conditions at the SHPB projectile impact, the pressures of the compressor p, driving the projectile, and the associated projectile impact velocities are provided in SHPB_S355.xlsx. The DIC displacement measurements are provided in FurtherMeasurements/DIC with frame output times in the file labels, which are associated with an imaginary trigger at the left end of the shortened incident bar (length 300 mm), which is considered within the SHPB simulation setup, see [1]. Furthermore, the DIC reference coordinate systems are provided as COS.jpg files in the respective DIC folders. Starting from the strain signals at the bars, captured by strain gauges at the incident (file name BC_Inc) and transmission bar (BC_Trans), displacement boundary conditions (which are provided for the tests in FurtherMeasurements/BarDisplBCs) are calculated by eq. (12) in [1], incorporating the acoustic velocity equal to 4639 m/s at the bars and a correction factor. Fig. 1 shows the shear specimen geometry (lengths in mm) with the offset of the notches x. For the quasi-static tests force(displacements)-values are directly provided in FurtherMeasurements/Fu_curves, which are considered from the relative displacements of the specimens, evaluated by DIC. The Vickers microhardness (HV 0.01) distribution across the shear localization zone was assessed by QNESS 60A+ EVO (DIN EN ISO 6507-1) for quasi-statically and dynamically tested specimens, applying the small notch offset, such that the specimens did not fail in the localization region. Therefore, raw data is provided in FurtherMeasurements/Microhardness. For fitting the microhardness distribution perpendicularly to the shear bands (as i.e. provided for the SHPB specimen in [1]), representative microhardness profiles were considered. Similarly for specimens with the small notch offset, EBSD data on dynamic and quasi-static tests is provided in FurtherMeasurements/EBSD. The grain size distributions for positions at the notch and the undeformed region are included in the subdirectory ./GrainLists_Shortened and EBSD images in the PowerPoint Presentations. Further information as the sizes and misorientations of the single grains, is incorporated in the subfolders ./GrainLists_FurtherInf. KW - Adiabatic shear bands KW - Split Hopkinson pressure bar KW - Digital image correlation PY - 2025 DO - https://doi.org/10.5281/zenodo.17591439 PB - Zenodo CY - Geneva AN - OPUS4-64842 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bakir, Nasim A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Experimental study and numerical simulation of hot crack formation for novel laser weldability test. N2 - Laser beam welding is a widely established manufacturing process in several industries. The solidification cracking seriously effecting the safety of welded joints could arise during the beam welding of stainless steels caused by high solidification rates. In this study the controlled tensile weldability test (CTW) was used to investigate the solidification cracking susceptibility the fully austenitic stainless steels CrMnNi (1.4376), CrNi (1.4301), CrNiMo (1.4404) and CrNiSi (1.4828) during laser beam welding. The test facility allows welding of specimens with simultaneous application of tensile load along or cross to the welding direction while the speed of tensile force application is either constant or increases linearly. The tensile force increment and/or the displacement are set by means of a CNC controller. Trials were conducted by varying the ultimate tensile strain and cross-head speed while keeping the welding parameters constant. By observing the crack-no crack behaviour and estimating the generated crack length for each trail using a new optimized experimental procedure the influence of the two important conditions (the strain and the strain rate) for the formation of solidification cracks can be investigated, the critical values of strain and strain rate that are responsible for solidification cracking formation have been determined. In the present study a three-dimensional FEM using the contact element technique was developed to simulate the solidification cracking during laser full penetration welding under external load conditions for the steel 1.4376 in order to get a better understanding of the mechanisms of hot crack initiation and the theoretical results were compared to the experimental ones. By comparing the resulting solidification crack with simulated crack, it is possible to determine the critical condition of solidification crack formation in the region where the strains and the strain rates cannot be measured due to the high temperature. The results show a good agreement between numerical calculation and experiment. It is proposed that the solidification cracking susceptibility may be predicted by FEM analysis by using the correct mechanical and thermo-physical constants of the materials. T2 - BEAM TECHNOLOGIES & LASER APPLICATION CY - St. Petersburg, Russia DA - 21.09.2015 KW - Solidification cracking KW - Hot cracking test KW - FEM KW - Laser beam welding PY - 2015 SN - 978-5-7422-5150-7 SP - 55 EP - 68 AN - OPUS4-36615 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Straße, Anne T1 - Measurement of thermal cycle and layer hight at multi-pass build-up during LMD-Process N2 - The shape of the parts, created by the technology of laser metal deposition (LMD), is influenced by various parameters, for example, the power and diameter of the laser source spot. The contribution of energy from the laser affects the temperature distribution in the formed layers. The changing temperature in the working area entails a change in the geometry of the layers and affects the stability of the process. In this paper, experiments on the measurement of temperature cycles in the DLMD process with different directions of the filling track are carried out. An infrared camera was used to measure thermal cycles. The calibration of the acquired data (i.e. correspondence table between the intensity of thermal radiation of the material and the absolute temperature) was done with help of two-color pyrometer ex situ and in situ measurements. The experiments are carried out on two materials 316L and Inconel 718. The effect of the maximum temperature on the layer height is shown, and thermal cycles in the formation of layers for different filling strategies are presented. T2 - 1st Workshop on in-situ Monitoring and Microstructure Development in Additive Manufacturing CY - Online meeting DA - 11.12.2020 KW - Laser metal deposition KW - AISI 316L KW - Alloy 718 KW - Thermography PY - 2020 AN - OPUS4-51816 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maierhofer, Christiane T1 - Characterisation of artificial defects in CFRP and GFRP sheets designed for energy applications using active thermography N2 - The increased use of fibre-reinforced plastic (FRP) composites for improved efficiency and reliability in energy related applications e.g. wind and marine turbine blades, nacelles, oil and gas flexible risers, also increases the demand for innovative non-destructive testing technologies. Thus, in order to achieve increased acceptance of suited and optimized non-destructive testing (NDT) methods in industry, the European Metrology Research Programme (EMRP) project ENG57 Validated Inspection Techniques for Composites in Energy Applications (VITCEA) deals with the development and validation of innovative NDT technologies. In this contribution, results concerning thermographic investigations at test specimens during tensile loading and active thermography testing after tensile loading are presented. Additionally, the determination of the optical properties (relative transmittance and directional spectral emissivity) of CFRP and GFRP test specimens is described. T2 - Conference QIRT 2016 CY - Gdansk, Poland DA - 04.06.2016 KW - Active themrography KW - GFRP KW - CFRP KW - Validation of methods PY - 2016 AN - OPUS4-37513 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Konnertz, Nora T1 - Dielectric investigations of the high performance polymer PIM-1 and nanocomposites containing phenethylPOSS N2 - Especially now, in times of the energy revolution, the need for energy efficient separation processes promote the advancement of new high performance materials for use as highly selective separation membranes. Most promising materials in this field, especially for gas separation, are polymers with intrinsic microporosity (PIMs) which were firstly introduced by Budd and McKeown. Currently widespread application of PIMs for membrane technology is still restrained by their strong tendency to physical aging involving a significant loss of their good gas separation properties. This phenomenom is directly related to the molecular mobility. Here for the first time, molecular dynamics and conductivity in PIM-1, the first synthesized PIM, were investigated by broadband dielectric spectroscopy (BDS). Although an α-relaxation was not observed for PIM-1, as a thermal glass transition temperature has not yet previously been reported below its decomposition temperature at 370°C, surprisingly a conductivity contribution was found which is attributed to intermolecular agglomerates formed by π−π-stacking. Besides the studies on pure PIM-1 a polyhedral oligomeric phenethyl-silsesquioxanes (PhenethylPOSS) was used as nanofiller (0 – 40 wt%) in order to evaluate its ability to improve gas transport properties and probably control physical aging. The molecular mobility of all materials was analyzed by BDS of solution-cast films. T2 - 9th International Conference on Broadband Dielectric Spectroscopy and its Applications CY - Pisa, Italy DA - 11.09.2016 KW - Broadband dielectric spectroscopy KW - PIM-1 KW - POSS PY - 2016 AN - OPUS4-37705 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skrotzki, Birgit T1 - Einfluss der Verformung bei hoher Temperatur auf Alterungsvorgänge in technischen Legierungen N2 - Es wird der Einfluss der Verformung bei hoher Temperatur (z.B. Kriechen) auf die Alterungsvorgänge ausscheidungsgehärteter Aluminium- und Nickelbasis-Superlegierungen vorgestellt. T2 - DGM-Tag 2016 CY - Darmstadt, Germany DA - 26.09.2016 KW - Alterung KW - Kriechen KW - Ausscheidungen KW - Vergröberung PY - 2016 AN - OPUS4-37624 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fritzsche, André T1 - High power laser beam welding of thick-walled ferromagnetic steels with electromagnetic weld pool support N2 - The paper describes an experimental investigation of high power laser beam welding with an electromagnetic weld pool support for up to 20 mm thick plates made of duplex steel (AISI 2205) and mild steel (S235JR). The results of the welding tests show a successful application of this technology at ferromagnetic metals. Irregular sagging was suppressed successfully. An ac-power of less than 2 kW at oscillation frequencies between 800 Hz and 1.7 kHz is necessary for a full compasation of the hydrostatic pressure. Thus, it was demonstrated that the electromagnetic weld pool support is not only limited to non-ferromagnetic metals like austenitic steels. For future studies with duplex steel, the use of filler material has to take into account with regard to the balance of the mixed austenitic and ferritic phases. T2 - LANE - 9 International Conference on Photonic Technologies CY - Fürth, Germany DA - 19.09.2016 KW - Laser beam welding KW - Thick-walled steel KW - Ferromagnetic steel KW - Weld pool support PY - 2016 AN - OPUS4-37772 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael A1 - Mente, Tobias A1 - Böllinghaus, Thomas T1 - Modeling of hydrogen-assisted cracking (HAC) in duplex stainless steels (DSS) N2 - Modeling of Hydrogen-Assisted Cracking (HAC) in Duplex Stainless Steels (DSS): - Hydrogen causes significant degradation in DSS and consequently HAC - Mechanisms of HAC have not been fully understood in two-phase microstructures - Mesoscale numerical modeling for HAC in DSS was created, coupled to the macroscale, enabling simulation of HAC in both phases independent from predefined crack paths T2 - International Hydrogen Conference - Material Performance in Hydrogen Environments CY - Jackson Lake Lodge, Moran, Wyoming, USA DA - 11.09.2016 KW - Hydrogen KW - Numerical modeling KW - Duplex stainless steel KW - Hydrogen assisted cracking PY - 2016 AN - OPUS4-37404 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madia, Mauro T1 - Ermittlung der Wöhlerkurve von Schweißverbindungen mittels bruchmechanischer Methoden N2 - IBESS steht für „Integrale Bruchmechanische Ermittlung der Schwingfestigkeit von Schweißverbindungen“ und ist das Ergebnis eines DFG-AiF-Clusters, an dem acht Partner beteiligt waren. Kernstück ist eine analytische Methode zur bruchmechanischen Beschreibung der Rissausbreitung unter Schwingbelastung, die im IBESS-Teilprojekt A3 entwickelt wurde. Da man es im Bereich der Schwingfes-tigkeit mit kurzen Rissen zu tun hat, auf die die etablierten Methoden der Langrissbruchmechanik nicht anwendbar sind, wurden Lösungen entwickelt, die es erlauben, sowohl die rissnahen Plastizitätsverhältnisse als auch die mit wachsendem Riss graduell zunehmenden Rissschließeffekte quantitativ zu beschreiben. Unter Einbeziehung der sogenannten „zyklischen R-Kurve“, deren experimentelle Methodik ebenfalls im Rahmen des Projekts weiterentwickelt wurde, ist es zudem möglich, Ausgangsrissgrößen vorherzusagen, die auf Dauerfestigkeitsniveau gerade so noch arretieren würden. Dies erlaubt umgekehrt eine Abschätzung der Dauerfestigkeit an den Schweißverbindungen sowie die statistisch basierte, analytische Vorhersagen des Zeitfestigkeitsastes der Wöhlerkurve. In diesem Aufsatz wird die Methodik vorgestellt und ihre Validierung an einem ausgewählten Beispiel diskutiert. T2 - DVM-Arbeitskreis Bruchmechanik und Bauteilsicherheit CY - Freiburg/Breisgau, Germany DA - 16.02.2016 KW - Ermüdungsrissausbreitung KW - Schwingfestigkeit KW - Schweißverbindungen PY - 2016 AN - OPUS4-37953 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madia, Mauro T1 - Ermittlung der Wöhlerkurve von Schweißverbindungen mittels bruchmechanischer Methoden N2 - In diesem Aufsatz wird eine analytische Prozedur zur bruchmechanischen Beschreibung des Schwingverhaltens von Schweißverbindungen beschrieben, die im Rahmen des DFG-AiF-Clusters IBESS entwickelt wurde. Es wurden drei Verbindungen untersucht (Stumpfstöße, Kreuzstöße und Längssteifen), die aus warmgewalzten Stahlplatten produziert wurden. Die analytische Modellierung basierte auf drei wichtigen Aspekten: Quantitative Beschreibung der Rissausbreitung mechanisch-kurzer Risse; Statistische Effekte infolge der Variabilität der lokalen Schweißnahtgeometrie; Modellierung der Mehrfachrissinitiierung und des Mehrfachrisswachstums. Im Folgenden wird die Methodik vorgestellt und ihre Validierung an einem ausgewählten Beispiel diskutiert. T2 - 43. Tagung des DVM-Arbeitskreises Betriebsfestigkeit CY - Steyr, Austria DA - 12.10.2016 KW - Schwingfestigkeit KW - Wöhlerkurve KW - Bruchmechanik KW - Schweißverbindung PY - 2016 AN - OPUS4-37859 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Hydrogen in Welded Microstructures of T24 Steel: Effect on Mechanical Properties and Corresponding Hydrogen Diffusion N2 - Low-alloyed CrMoV steels, such as T24, are widely used for welded components in fossil power stations due to their excellent creep-strength. Spectacular failure cases in the recent years exhibited severe cracking in T24 welds. The results showed that hydrogen-assisted cracking (HAC) occurring up to 200 degree Celsius cannot be excluded. Hence, a basic understanding is necessary on how hydrogen affects the material properties of welded microstructures. In this regard, each weld microstructure (HAZ and weld metal) has influence on the HAC susceptibility and respective hydrogen diffusion. Thus, the present contribution summarizes different results obtained from experiments with grades T24 (CrMoV alloy) and T22 (CrMo) and thermally simulated HAZ. Tensile tests were conducted with hydrogen charged specimens and compared to hydrogen-assisted stress corrosion cracking results obtained from slow strain rate tests (SSRT) up to 200 degree Celsius. Electrochemical permeation and degassing experiments were performed to identify a particular weld microstructure influence on hydrogen diffusion and trapping (especially in the HAZ). The results showed that T24 base material has improved resistance to hydrogen-assisted degradation/cracking. In contrast, the as-welded HAZ had remarkably increased susceptibility (tesnile tests at hydrogen concentration of 1 to 2 ppm). SSRT experiments confirmed this at elevated temperatures for both the T24 and the T22. Hence, the evaluation of a particular degradation of the mechanical properties should be performed independently for each weld microstructure. In addition, the HAZ showed decreased diffusion coefficients (at room temperature) of approximately one magnitude compared to the base materials. Trapped hydrogen was determined in the T24 at temperatures up to 120 degree Celsius compared to 75 degree Celsius in the T22. This has to be considered in case of changing operational temperatures, e.g. in the case of start-up and shutdown processes of boiler components. T2 - 10th Conference on Trends in Welding Research CY - Tokyo, Japan DA - 11.10.2016 KW - Degradation of Mechanical Properties KW - Hydrogen KW - Creep-resistant Steel KW - Weld Joint KW - Diffusion PY - 2016 AN - OPUS4-37827 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stegemann, Robert T1 - High resolution study of the metal magnetic memory technique N2 - The measurement of spontaneous magnetic stray fields of ferromagnetic materials is considered as a new method of non-destructive testing, the Metal Magnetic Memory method. Usually fluxgate sensors with spatial resolution in the order of a few millimeters are used as receivers. This contribution discusses the application of GMR (Giant Magneto Resistance) sensors with a spatial resolution in the micrometer range. Studies reveal that GMR sensors can detect clear demarcated plastic deformations in S235JR steel. Furthermore we present high spatial resolution magnetic measurements of deformation induced martensite formation of AISI 304 metastable austenitic steel for different deformation states. T2 - The International Conference on Diagnostics of Structures and Components using Metal Magnetic Memory Method CY - Budapest, Hungary DA - 19.05.2016 KW - GMR KW - Metal magnetic memory KW - Magnetic stray fields PY - 2016 AN - OPUS4-38132 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scheuerlein, C. T1 - Mechanical properties of the HL-LHC 11 Tesla Nb3Sn magnet constituent materials N2 - A test campaign was launched to determine the mechanical properties of the HL-LHC 11 T Nb₃Sn magnet components in order to accurately model the mechanical properties in Finite Element simulations that predict the stress and strain distribution in these magnets. Static and dynamic test methods have been applied for determining elastic materials behavior, and highly accurate Young’s moduli are obtained with the dynamic methods resonance and impulse excitation. These non-destructive methods also enable temperature dependent modulus measurements during in situ heat cycles. T2 - Applied Superconductivity Conference CY - Denver, USA DA - 04.09.2016 KW - Young´s modulus KW - Tensile KW - Compression KW - Temperature dependence PY - 2016 AN - OPUS4-37922 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bakir, Nasim A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Anwendung der digitalen Bildkorrelationstechnik zur Untersuchung der Heißrissanfälligkeit laserstrahlgeschweißter Verbindungen mit dem CTW-Test N2 - In dieser Studie wurde die Heißrissanfälligkeit beim Laserstrahlschweißen für die Werkstoffe 1.4376, 1.4301 und 1.4828 mit Hilfe des CTW­ Test quantifiziert. Bei den Versuchen konnten Erstarrungsrisse in den Proben generiert werden. Zusätzlich können mit der Bildkorrelations-Technik die lokalen Dehnungen und Dehnungs­raten während des Heißrisstests gemessen wer­ den. In Verbindung mit einem externen Dioden­laser zum Beleuchten der zu messende Oberflä­che und lnterferenzfiltern an den Kameras konn­ten die DIC Messungen ohne optische Störungen durchgeführt werden. Die Ergebnisse zeigen, dass die Heißrissbildung bei einer externen Belastung von 3 % für die Stahlsorte 1.4376 zu erwarten ist. Für die Stahls­ orte 1.4301 beträgt dieser Grenzwert 2 % und 1,5 % für die Stahlgüte 1.4828. Außerdem ist zu beobachten, dass die Gesamtrisslänge mit zu­ nehmender äußerer Zugbeanspruchung steigt T2 - 35. Assistentenseminar Füge- und Schweißtechnik CY - Institut für Werkstoff- und Fügetechnik der Otto-von­ Guericke-Universität Magdeburg DA - 01.12.2014 KW - Digitale Bildkorrelationstechnik KW - Heißrissanfälligkeit KW - Untersuchung laserstrahlgeschweißter Verbindungen KW - CTW-Test PY - 2016 SN - 978-3-945023-55-6 VL - 2016/34 SP - 50 EP - 54 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-38065 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Frei, Julian A1 - Rethmeier, Michael T1 - Influence of manufacturing conditions on the cracking susceptibility of AHSS during resistance spot welding N2 - The complex microstructure and the advanced mechanical properties of AHSS steel types lead to an increased susceptibility to weld cracking, especially during resistance spot welding under ‘rough’ manufacturing conditions. Various activities have been conducted in recent years at the Federal Institute for Materials Research and Testing (BAM) and the Fraunhofer IPK on this matter. Understandings about the safe spot weldability and the process of crack-forming itself were gained, and solutions for handling this issue given. The performed work includes investigations on the influence of initial gaps as well as restraint intensity. An experimental method for the determination of the general cracking susceptibility, i.e. a material ranking of AHSS in respective to current restraints was developed. Coupled mechanical and thermal simulations of the welding process show the present internal stress-strain-conditions and values responsible for the formation of cracks, deepening the understanding of the process. By using this easy to perform and material-independent method for the determination of the cracking susceptibility in resistance spot welded joints, small and medium sized companies can profit by rapidly evaluating the joinability of their handled material combinations as well as OEMs. T2 - Sheet Metal Welding Conference XVII CY - Livonia, Michigan, USA DA - 18.10.2016 KW - Welding under external loading KW - Cracking susceptibility of AHSS KW - Resistance spot welding KW - Initial gap PY - 2016 SP - Session 1-2, 1 EP - Session 1-2, 15 AN - OPUS4-38137 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Falkenreck, Thora T1 - The effects of weld filler material and cooling time t8/5 on the dynamic impact behaviour of high-strength laser-hybrid welds N2 - The use of high-strength steels is wide spread in vehicle and crane manufacturing due to light weight reasons. These steels are used for impact of crash loaded components and therefore it is important to investigate high-strength welds at dynamic impact. Investigations of welds at high strain rates have been rarely conducted in the past. To determine the dynamic impact behaviour of hybrid laser-arc welds, the Split Hopkinson Pressure Bar (SHPB) technique was used. The base material was a quenched and tempered fine-grained structural steel with yield strength of 1100 MPa. The influence of two variables, cooling time t8/5 and strength of filler material, on the impact behaviour was studied. A matching and an under matching filler material were used. The cooling time t8/5 was varied to influence the microstructure in the heat affected zone (HAZ) and to analyse the effect on hardening and softening. Hardness measurements and optical microscopy was used to analyse the weld microstructure before and after the SHPB test. The investigations showed a correlation between the overall hardness of the weld, influenced by filler material and cooling time, on the maximum stress level during dynamic impact. T2 - Trends in Welding Research 2016 CY - Tokyo, Japan DA - 11.10.2016 KW - High strength steel KW - Split Hopkinson pressure bar KW - Welding PY - 2016 AN - OPUS4-38171 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madkour, Sherif T1 - Evidence of a three-layred structure in ultrathin PVME and PVME-PS blend films by nanosized relaxation spectroscopy N2 - In the course of miniaturizing modern technology down to the molecular scale, much remain unknown about the materials behavior and the deviations from the bulk that might arises from confinement effects. Here, a combination of nano-sized relaxation spectroscopies (Broadband dielectric spectroscopy (BDS) and Specific heat spectroscopy (SHS); employing AC nanochip calorimetry) were utilized to investigate the glassy dynamics of ultra-thin films of Poly (vinyl methyl ether) (PVME) and of blends PVME / Polystyrene (PS) 50:50 wt-%,, which are miscible in bulk (thicknesses: ca. 8 nm – 160 nm, film thickness was controlled by ellipsometry, film topography by AFM). Both methods are sensitive to different probes; where SHS senses entropy fluctuations while BDS measures dipole fluctuations. For BDS measurements, a recently developed nano-structured electrode sample arrangement is employed, where ultra-thin films are spin-coated on an ultra-flat highly conductive silicon wafer, sandwiched between a wafer with nanostructured SiO2 nano-spacers with heights between 35 nm and 70 nm. For PVME films, two thickness independent processes were observed and interpreted to be the α-processes of a bulk-like layer and a process due to an absorbed layer to the substrate. This adsorbed layer further undergoes a confinement effect that results in the localization of the segmental dynamics, which results in an Arrhenius-like temperature dependence. A detailed analysis of the dielectric strengths of both processes reveals that the thickness of the adsorbed layer decreases with increasing temperature, while that of the bulk-like layer increases. For the blend system, by measuring the dynamic Tg in dependence of the film thickness, SHS showed that the Tg of the whole film was strongly influenced by a nanometer-thick surface layer at the polymer/air interface due to a self-assembling process. The dynamic Tg obtained from the SHS measurements decreased with decreasing film thickness. On the other hand, BDS measurements showed a completely different behavior. At high temperatures, the temperature dependence of the relaxation times of the films follows that of bulk-like PS/PVME; obeying the VFT-law. With decreasing temperature, the temperature dependence deviates from the VFT to an Arrhenius law; where the apparent activation energy decreases with decreasing film thickness. This is the first example where confinement induced changes were observed by BDS for ultra-thin films. All results were analyzed in detail in a comprehensive discussion. T2 - Polydays 2016 CY - Potsdam, Germany DA - 28.09.2016 KW - Ultra-Thin films PY - 2016 AN - OPUS4-38188 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockenhäuser, Christian A1 - Skrotzki, Birgit T1 - Quantitative dark-field transmission electron microscopy of the microstructure evolution in a 2618A aluminum alloy during ageing N2 - Quantitative Dark-Field Transmission Electron Microscopy of the Microstructure Evolution in a 2618A Aluminum Alloy During Ageing was presented and discussed. T2 - Microscopy & Microanalysis 2016 CY - Columbus, OH, USA DA - 24.07.2016 KW - Aluminium alloys KW - Coarsening KW - Transmission electron microscopy KW - Dark-field transmission electron miscoscopy KW - Material degradation PY - 2016 DO - https://doi.org/10.1017/S1431927616007145 VL - 2016 SP - Paper 1260 AN - OPUS4-38279 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fabry, Çağtay T1 - Data-based process monitoring and control in narrow-gap GMAW N2 - An experimental setup to integrate laser sensor into conventional GMAW setups via a unified control architecture is described. The setup is used to automate and monitor narrow-gap GMAW and control the electrode weaving motion as well as the resulting height of each weld layer. A way to develop GMAW arc-sensors using artificial neural networks using the setup is shown. The control system is connected to a relational database to store various process measurements. The database can be accessed to filter previous weldments by numerous criteria which allows modelling of process parameter correlation among vast datasets. Such models can be used for process monitoring and control in future applications. T2 - 69th IIW Annual Assembly CY - Melbourne, Australia DA - 10.07.2016 KW - Arc-sensing KW - Künstliche neuronale Netze KW - Artificial neural networks KW - GMAW control KW - Narrow gap GMAW KW - Profile measurement KW - Lichtbogensensorik KW - MAG Prozesssteuerung KW - MSG-Engspaltschweißen KW - Profilvermessung PY - 2016 AN - OPUS4-38291 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hilgenberg, Kai A1 - Rethmeier, Michael A1 - Steinhoff, K. T1 - Surface structuring by pulsed laser implantation N2 - Micrometric surface topologies are required for a wide range of technical applications. While lowered surface features have been used for many years to improve the tribological behavior of contacting surfaces, there are also other fields of application, where the potential of elevated surface features is known, e. g. for metal forming tools. However, the demand for a high wear resistance of these structures often inhibits an industrial application. A solution is offered by structuring techniques that use additional material. A promising approach is the localized dispersing of hard ceramic particles by pulsed laser radiation, the so-called laser implantation. This paper describes the potential to adjust the geometry as well as the mechanical properties of laser implanted surfaces by means of microstructural and topological investigations. Afterwards, results of a wear test are given and different applications for this structuring technique are discussed. It can be shown that dome-shaped or ring-shaped structures on a micrometric scale can be produced with high hardness and wear resistance. KW - Laser implantation KW - Surface structuring PY - 2017 DO - https://doi.org/10.4028/www.scientific.net/MSF.879.750 SN - 0255-5476 SN - 1662-9752 VL - 879 SP - 750 EP - 755 PB - Trans Tech Publications AN - OPUS4-38263 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rethmeier, Michael T1 - European perspective on 21st century BIW joining challenges N2 - •Main Welding Technologies in the Automotive: RSW and laserbeam welding •Light Weight Design leads to increasing use of AHSS and UHSS which results in higher demands for the joining technology •Joining Multi-Material Structures offers opportunities for “new” Thermal-Mechanical Joining Processes and Hybrid Processes •In the coming years a trend towards sustainable manufacturing can be seen. Comparison between laserbeam and RSW will be a tight match! T2 - AWS Sheet Metal Welding Conference XVll CY - Livonia, MI, USA DA - 19.10.2016 KW - Resistance spot welding KW - Laser beam welding KW - Lightweight concepts KW - AHSS KW - Weld cracks PY - 2016 AN - OPUS4-38339 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rethmeier, Michael T1 - Welding with high-power lasers: trends and developments N2 - High power laser welding technology has made a large progress in the last decade and established itself in different industrial applications; Hybrid laser arc welding is one of the most prospective technologies for heavy components assembling; Modern high speed video observation, in situ x-ray screening as well as simulation techniques contributed to better understanding of laser welding process; New approaches e.g. application of electromagnetic fields for melt pool control and welding at reduced pressure ambient have significantly contributed to extending the process boundaries far beyond the known Limits. T2 - LANE 2016 CY - Fürth, Germany DA - 19.09.2016 KW - Laser hybrid welding KW - Process diagnostics and simulation KW - Electromagnetic weld support system KW - Laser beam welding under vacuum/reduced pressure PY - 2016 AN - OPUS4-38340 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rethmeier, Michael T1 - Influence of manufacturing conditions on the cracking susceptibility of AHSS during resistance spot welding N2 - The influence of two different weld imperfections (gap/crack) on the fatigue behaviour of spot welded joints was tested Surface cracks have no influence on the fatigue life Samples with cracks in the electrode indentation /HAZ where tested Stiffness curves are not significantly influenced by surface cracks 3D FE-Simulation demonstrate no changes of stress due to surface imperfections • Welding under external forces was found suitable for characterizing AHSS materials New quick and easy-to-perform procedure for establishing a material ranking regarding cracking susceptibility T2 - AWS Sheet Metal Welding Conference XVII CY - Livonia, MI, USA DA - 19.10.2016 KW - 3D-FE-Simulation PY - 2016 AN - OPUS4-38366 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rethmeier, Michael T1 - Development of a test method for determining the cracking susceptibility of resistance spot welded high strength steel sheets N2 - Test procedure to characterize the cracking susceptibility of RSW-steels has been developed During externally loaded test procedure all investigated steels (HDT780CD+Z100, HDT780C+ZE75/75, HX340LAD+Z100, HCT690TD+Z100) showed a cracking behavior With increased specimen load, the crack length grows for the micro-alloyed-steel and TRIP-steel Complex phase steels behavior during test procedure: Crack length growth with increasing force could not be determined The cracking susceptibility of electro-galvanized steels is less than hot-dip galvanized steels (in this case) 30 T2 - The METEC and 2nd European Steel Technology and Application Days (ESTAD)conference CY - Düsseldorf, Germany DA - 15.06.2015 KW - Externally loaded hot cracking test KW - Variables influencing hot cracking KW - Self-restraint hot cracking KW - Welding jig PY - 2015 AN - OPUS4-38348 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fritzsche, André T1 - Laserstrahlschweißen dicker Stahlplatten mit elektromagnetischer Schmelzbadunterstützung N2 - - EM-Schmelzbadunterstützung auch auf ferromagnetische Werkstoffe übertragbar - Erfolgreiche Kompensation des hydrostatischen Drucks von bis zu 20 mm dicken Werkstücken aus Duplex- und Baustahl - Benötigte AC-Leistung ist geringer als bei austenitischem Stahl Ausweitung der Experimente: - Einsatz von Zusatzwerkstoff beim Schweißen mit Duplexstahl - Schweißen von praxisrelevanten Bauteilen - Verwendung anderer Werkstoffe (z.B. Rohrstahl X65) T2 - Assistentenseminar 2016 der Wissenschaftlichen Gesellschaft Fügetechnik e.V. im DVS CY - Hotel Bollmannsruh am Beetzsee, Brandenburg, Germany DA - 05.09.2016 KW - Laserstrahlschweißen KW - Dickblechanwendung KW - Ferromagnetischer Stahl KW - Schmelzbadunterstützung PY - 2016 AN - OPUS4-38386 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas T1 - Möglichkeiten der Schweißsimulation für dickwandige Strukturen zur Vorhersage von Verzug und Eigenspannungen N2 - Möglichkeiten der Schweißstruktursimulation zur Bewertung und Auslegung dickwandiger Komponenten werden aufgezeigt und anhand von Anwendungsbeispielen erörtert. T2 - Workshop des Fraunhofer IPK "Unterpulverschweißen dickwandiger Bauteile" CY - Berlin, Fraunhofer IPK, Germany DA - 12.05.2016 KW - Schweißstruktursimulation KW - Mehrlagenschweißen KW - Eigenspannungen KW - Verzug KW - Materialmodellierung PY - 2016 AN - OPUS4-38293 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fabry, Çağtay T1 - Automatisierungs- und Regelkonzepte für das MSG-Engspaltschweißen N2 - Es wird ein Versuchsstand zum automatisierten MSG-Engspaltschweißen mit integrierter Lasersensorik zur Prozessteuerung und -überwachung vorgestellt. Die Funktion einer Lichtbogensensorik zur automatischen Steuerung der mechanischen Elektrodenauslenkung wird erläutert und verschiedene Anwendungsfälle an Beispielen demonstriert. Die zusätzliche Füllgradregelung beim Mehrlagenschweißen mit veränderlichem Nahtquerschnitt auf Basis der optischen Messtechnik wird zudem vorgestellt. T2 - WGF Assistentenseminar 2016 CY - Paewesin, Germany DA - 06.09.2016 KW - Künstliche neuronale Netze KW - Arc-sensing KW - Lichtbogensensorik KW - MAG Prozesssteuerung KW - MSG-Engspaltschweißen KW - Profilvermessung KW - Artificial neural networks KW - GMAW control KW - Narrow gap GMAW KW - Profile measurement PY - 2016 AN - OPUS4-38294 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zhu, Jiangchao A1 - Madia, Mauro A1 - Schurig, Michael A1 - Fedelich, Bernard A1 - Schlums, H. A1 - Zerbst, Uwe T1 - Burst Behaviours Of Aero Engine Turbine Disk At Overspeed Conditions N2 - Aero-engine turbine disks are safety-relevant components which are operated under high thermal and mechanical stress conditions. The actual part qualification and certification procedures make use of spin-tests conducted on production-similar disks. The aim of this work is to present part of a fracture mechanics-based procedure under development which aims at replacing the tests on production-similar disks with lab tests on fracture mechanics specimens. The finite element simulation of the cracked disk considers the real thermal and mechanical loading conditions. In order to design a lab representative specimen, beside the crack driving force, expressed in terms of 𝐽-integral, also the constraint to plastic deformation e.g., stress triaxiality, at the crack-tip must be similar for the same crack in the specimen and in the disk. This has been achieved and as expected, both the highest 𝐽 -integral and constraint factor are calculated at the same location along the crack front for both disk and specimen. The results of the structural integrity assessment in the form of a Failure Assessment Diagram (FAD) show good agreement between designed specimen and disk both in terms of expected failure mode and value of the critical speed. In addition, probabilistic aspects are also considered in the calculations. T2 - 43rd Int. Conference on Materials Mechanics, June 5-10, 2022, Greece CY - Sani, Chalkidiki, Greece DA - 05.06.2022 KW - Structural integrity KW - Turbine disk KW - Fracture mechanics KW - Overspeed PY - 2022 SP - 1 EP - 13 AN - OPUS4-57279 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strobl, Dominic T1 - Reduced Order Model with Domain Mapping for Temperature Field Simulation of Wire Arc Additive Manufacturing N2 - Additive manufacturing (AM) has revolutionized the manufacturing industry, offering a new paradigm to produce complex geometries and parts with customized properties. Among the different AM techniques, the wire arc additive manufacturing (WAAM) process has gained significant attention due to its high deposition rate and low equipment cost. However, the process is characterized by a complex thermal history, dynamic metallurgy, and mechanical behaviour that make it challenging to simulate it in real-time for online process control and optimization. In this context, a reduced order model (ROM) using the proper generalized decomposition (PGD) method is proposed as a powerful tool to overcome the limitations of conventional numerical methods and enable the real-time simulation of the temperature field of WAAM processes. Though, the simulation of a moving heat source leads to a hardly separable parametric problem, which is handled by applying a novel mapping approach. Using this procedure, it is possible to create a simple separated representation of the model, also allowing to simulate multiple layers. In this contribution, a PGD model is derived for the WAAM procedure simulating the temperature field. A good agreement with a standard finite element method is shown. The reduced model is further used in a stochastic model parameter estimation using Bayesian inference, speeding up calibrations and ultimately leading to a calibrated real-time simulation. T2 - SIM-AM 2023 CY - Munich, Germany DA - 26.07.2023 KW - Additive manufacturing KW - Reduced Order Model PY - 2023 AN - OPUS4-58253 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Blasón Gonzalez, Sergio A1 - Chaudry, Mohsin Ali A1 - Elorriaga, A. A1 - Madia, Mauro A1 - Llavori, I. A1 - Hilgenberg, Kai T1 - Diseño de componentes fabricados aditivamente basado en propiedades locales del material T1 - Design of additively manufactured components based on locally representative material fatigue properties N2 - La tecnología de fabricación aditiva (AM) continúan progresando y permitiendo alcanzar diseños cada vez más complejos y optimizados. La industria química es uno de los sectores donde componentes AM han adquirido un gran interés. La falta hasta la fecha de una directiva europea que regule la inspección, certificación y aceptación de equipos sometidos a presión hace necesario progresar en esta línea. El objetivo que se persigue en este trabajo es el de desarrollar una metodología de diseño sobre componentes fabricados aditivamente basada en la estimación de vida a fatiga de las zonas más susceptibles de sufrir dicho tipo de fallo. El estudio comprende diversas facetas de análisis, simulaciones numéricas, análisis de la microestructura del material y una extensa campaña experimental. La evaluación de la integridad estructural se realiza aplicando mecánica de fractura. La historia térmica a lo largo del proceso de fabricación determina la microestructura del componente en cada región y, por ende, influye en las propiedades mecánicas en cada una. Se presentan los resultados preliminares de un proyecto de investigación en curso dirigido a la caracterización de propiedades mecánicas en recipientes de presión producidos por fusión láser en lecho de polvo (L-PBF, por sus siglas en inglés) de acero inoxidable 316L. Se detallan los resultados preliminares en términos de velocidad de crecimiento de grietas por fatiga (FCGR), y se comparan los resultados de probetas extraídas de diferentes regiones de los depósitos. N2 - Additive manufacturing (AM) technology continues to make progress and allows for reaching increasingly complex and optimised designs. The chemical industry is one of the sectors where AM components have acquired relevance. There is a lack of any European directive in order to regulate the inspection, certification as well as acceptance of additively manufactured (AM) equipment subjected to pressure loads, so progression in this line becomes necessary. This work aimed to develop a design methodology for AM components based on the estimation of fatigue lifetime on those regions with a higher risk of failure. Diverse facets are involved in this study, including numerical simulations, microstructure analysis and an extensive experimental campaign. The fatigue assessment is performed based on fracture mechanics. The microstructure characteristics are dependent on the thermal history along the manufacturing process for each region and, accordingly, the mechanical properties are likewise influenced. Preliminary results of an ongoing research project for characterizing the mechanical properties in demonstrator pressure vessels produced by laser powder bed fusion (L-PBF) on stainless steel 316L are presented. The preliminary findings obtained in terms of fatigue crack growth rate (FCGR) and are detailed. Results from specimens extracted from different regions of the vessel are compared. T2 - 5th Iberian Conference on Structural Integrity IbCSI 2022 CY - Coimbra, Portugal DA - 30.03.2022 KW - Fabricación Aditiva KW - Additive Manufacturing KW - Acero 316L KW - Mecánica de Fractura KW - Predicción vida a fatiga KW - Fit4AM KW - Steel 316L KW - Fracture Mechanics KW - Fatigue lifetime prediction PY - 2022 AN - OPUS4-55241 LA - spa AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Blasón Gonzalez, Sergio A1 - Chaudry, Mohsin Ali A1 - Elorriaga, A. A1 - Madia, Mauro A1 - Zerbst, Uwe A1 - Llavori, I. A1 - Hilgenberg, Kai T1 - Design methodology of vessel produced by L PBF stainless steel using representative specimens N2 - This work presents the preliminary results of an ongoing project with a double objective: on the one hand, the characterisation of the mechanical properties against fatigue damage of an additively manufactured 316 stainless steel produced by laser powder bed-based (L-PBF) technology; on the other hand, the implementation of numerical simulation techniques able to predict the mechanical behaviour of the material in order to optimise and reduce the design costs of vessels used in the chemical sector. The current state of the work developed in this research framework allows showing the first batch of experimental results of crack propagation rate (FCGR) and high cycle fatigue (HCF) tests. The geometry of the vessels studied presents three clearly differentiated regions, either in terms of thickness (11-15 mm) or concerning the inclination of the walls to the direction of manufacturing (0º - 45º). The experimental campaign carried out so far allows identifying the differences in behaviour when comparing different extraction locations around the vessel. This is due to the variations in thermal cycles that the deposited material undergoes during the manufacturing process. Therefore, this causes variations in the microstructure which lead to changes in the response of the material. In this work, these differences are analysed qualitatively and quantitatively from the results of FCGR and HCF, thus allowing to locate the regions with the highest risk in terms of structural integrity against fatigue. This preliminary phase together with the numerical simulation of the additive manufacturing process are key to achieving a reliable description and modelling of the material. The latter will make it possible to address the priority aim of this project, involving the manufacture of independent samples whose properties are representative of the original material extracted from the reference vessels. It is, therefore, a comprehensive methodology for the design of additively manufactured components based on the localised fatigue mechanical properties of representative specimens. T2 - ECF23, European Conference on Fracture 2022 CY - Funchal, Portugal DA - 27.06.2022 KW - Additive manufacturing KW - Steel 316L KW - Fracture Mechanics PY - 2022 AN - OPUS4-55240 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Falk, Florian A1 - Sobol, Oded A1 - Stephan-Scherb, Christiane T1 - The impact of the microstructure of Fe-16Cr-0.2C on high-temperature oxidation – sulphidation in SO2 N2 - This study elucidates the impact of the microstructure of Fe-16Cr-0.2C on oxide layer formation at 650 ◦C in Ar-0.5 % SO2. A cold-rolled and two heat-treated states of the alloy were exposed for up to 1000 h. The samples were characterised in detail from microstructural and chemical perspectives using scanning electron microscopy (SEM), X-ray diffraction (XRD) and time-of-flight secondary ion mass spectrometry (ToF-SIMS). The microstructural modification of the alloy by heat-treatment was advantageous. It was found that Cr-carbides support chromia formation and reduce sulphidation when their area fraction is low and diameter is small. KW - Steel KW - Iron KW - SIMS KW - SEM KW - High temperature corrosion KW - Oxidation KW - Sulphidation PY - 2021 DO - https://doi.org/10.1016/j.corsci.2021.109618 VL - 190 SP - 109618 PB - Elsevier Ltd. AN - OPUS4-53001 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meng, Xiangmeng T1 - Numerical analysis of weld pool behavior in wire feed laser beam welding with oscillating magnetic field N2 - The introduction of an external magnetic field in laser beam welding can bring a lot of beneficial effects e. g. a homogeneous element distribution and grain refinement. However, the physical mechanism has not been fully revealed because it is difficult to describe the weld pool behavior quantitatively. In this work, the influence of an oscillating magnetic field in wire feed laser beam welding is studied using a three-dimensional transient multi-physical model. The magnetohydrodynamics, heat transfer, fluid flow, keyhole dynamics and element transport are all taken into consideration. Under suitable electromagnetic parameters, a significant electromagnetic stirring can be produced in the weld pool by the induced Lorentz force. It shows important influence on the keyhole stability and the fluid flow. The keyhole collapses more frequently at the upper part under the oscillating magnetic field. The forward and downward flow along the central plane of the weld pool is enhanced, which can bring the additional element from the filler wire to the root of the weld pool. There is a good agreement between the numerical results and the experiment results from the high-speed imaging, the optical micrograph and the energy dispersive X-ray spectroscopy. This work provides a fundamental understanding of the relationship between electromagnetic control, weld pool behavior and weld property. T2 - 72nd IIW Annual Assembly CY - Bratislava, Slovakia DA - 07.07.2019 KW - Numerical simulation KW - Weld pool behavior KW - Elemenet transport KW - Magnetic field PY - 2019 AN - OPUS4-48486 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Die Hohlzugprobentechnik - Eine neue Methodik zur Untersuchung der Materialverträglichkeit unter Wasserstoffeinfluss N2 - Die schädigende Wirkung von Wasserstoff auf die mechanischen Eigenschaften von Stählen ist zwar bekannt, aber noch immer nicht ausreichend erforscht. Die schnelle und sichere Markteinführung von Wasserstofftechnologien macht es erforderlich, dieses Thema genauer zu untersuchen. Im Allgemeinen wird dies oft als Wasserstoffversprödung bezeichnet. Daher ist es wünschenswert, eine Prüfmethode zu entwickeln, die auf einfache Weise die Materialeigenschaften unter Wasserstoffatmosphäre ermitteln kann. Derzeit werden mechanische Prüfungen unter Wasserstoffatmosphäre in Autoklaven durchgeführt. Für diese Technik ist eine aufwendige Hardware erforderlich, daher sind die Prüfungen teuer und die Prüfkapazitäten nur in geringem Umfang verfügbar. Die hier vorgestellte Prüfmethode verspricht einen zukunftsweisenden Ansatz zur Reduzierung von Kosten und Bearbeitungszeiten durch die Verwendung von Hohlkörpern, d.h. die Probe selbst stellt den Autoklav dar. T2 - Sitzung des DIN-Gemeinschaftsarbeitsausschusses NA 092 00 05 GA, NAS/NMP: Zerstörende Prüfung von Schweißverbindungen CY - Berlin, Germany DA - 15.03.2023 KW - Prüfung KW - Wasserstoff KW - Probengeometrie KW - Hochdruck PY - 2023 AN - OPUS4-57168 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Konert, Florian A1 - Nietzke, Jonathan T1 - Application of an in-situ H2Test Method N2 - The degradation effect of hydrogen on the mechanical properties of steels is well known, but still not sufficiently understood. The fast and safe market ramp up of hydrogen technologies makes it evident to evaluate a wider understanding of this topic. In general it is often described as hydrogen embrittlement. Therefore it is desirable to achieve a test method which is able to provide material properties under hydrogen atmosphere in an easy way. Currently mechanical tests under hydrogen atmosphere are executed in autoclaves. For this technique complex hardware is needed, therefore tests are expensive and test capacities are only available in a small scale. The shown test method promises a trendsetting approach for reducing costs and machine time by using hollow specimen. T2 - 4th International Conference on Metals and Hydrogen - Steely & Hydrogen 2022 CY - Ghent, Belgium DA - 11.10.2022 KW - Hydrogen KW - Hollow specimen KW - In-situ KW - Test procedure PY - 2022 AN - OPUS4-56032 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pulz, Robert A1 - Rehmer, Birgit A1 - Schneider, G.A. A1 - Skrotzki, Birgit T1 - Thermal shock study on different advanced ceramics by laser irradiation in different media N2 - The thermal shock behavior of three commercial-advanced ceramics (SSiC, MgO–PSZ, Al2O3) is characterized in air and vacuum applying a laser thermal shock. The available testing system permits the reproducible setting of defined temperature profiles in thin disks and allows a heating-up thermal shock in various media. Due to the accurate determination of the time- and space-resolved temperature distribution, the local stress state can be calculated as a function of time. It is shown that the thermal shock strength is highest for SSiC and lowest in Al2O3 with MgO–PSZ in between. The approach presented in this work allows quantifying the stress state at failure in terms of tangential tensile stress. The investigated environment does not affect the thermal shock resistance under the studied experimental conditions. KW - Laser-thermal shock KW - Advanced ceramic KW - Stress distribution KW - Thermal shock stress KW - Weibull statistics PY - 2016 UR - http://onlinelibrary.wiley.com/doi/10.1002/adem.201500162/full DO - https://doi.org/10.1002/adem.201500162 SN - 1438-1656 VL - 18 IS - 1 SP - 132 EP - 140 PB - Wiley-VCH Verl. CY - Weinheim AN - OPUS4-33456 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Gekoppelte numerische Untersuchung der Bildung von Mittelrippendefekten beim Hochleistungslaserstrahlschweißen N2 - Die Entstehung von Erstarrungsrissen stellt ein in der Schweißtechnik lange bekanntes Problem dar. Diese prozessseitige Herausforderung ist selbst nach dem heutigen Wissenstand schwer zu beherrschen und gefährdet die Sicherheit der gefügten Bauteile. Dieses Problem erweist sich als besonders schwierig beim einlagigen Hochleistungslaserstrahlschweißen von Metallteilen hoher Blechstärke, welche eine essentielle Rolle in vielerlei industriellen Anwendungen spielen. Gegenstand des hier bearbeiteten Forschungsprojekts war die numerische Untersuchung der Entstehungsmechanismen des Mittelrippendefekts beim Laserstrahlschweißen niedriglegierter Stähle. Mittels mehrerer gekoppelter Simulationen, für welche sowohl kommerziellen Softwares, wie COMSOL Multiphysics und ANSYS, als auch in-house entwickelte Programme eingesetzt worden sind, wurden die am stärksten ausgeprägten Mechanismen der Erstarrungsrissbildung und deren Zusammenspiel aufgeklärt. Begleitend zur Simulation wurden mehrere experimentelle Untersuchungen für den niedriglegierten Baustahl S355 an den Blechdicken 12 mm und 15 mm zu deren Validierung durchgeführt. Die Ergebnisse der Simulation des Kristallwachstums, der Diffusion und der Makroseigerung von Schwefel zeigen, dass die Risse für bestimmte Werkstoffe mit einer hohen Konzentration an Verunreinigungen hauptsächlich metallurgisch bedingt entstehen können. Allerdings zeigte die Untersuchung des Einflusses der Ausbauchung (Bulging) im Mittenbereich der Schweißnaht auf das transiente Temperaturfeld und die transienten Transversalspannungen im risskritischen Bereich auch, dass die Rissbildung nicht nur metallurgisch bedingt und insbesondere auch für aus metallurgischer Sicht eigentlich rissunkritische Materialien auftreten kann. Der Bulging-Bereich hat sich in der Untersuchung als besonders kritisch in allen Teilen der Simulationskette gezeigt. Die Einflüsse dieser geometrischen Besonderheit konnten bei allen physikalischen Teilaspekten der Problematik als heißrissinduzierend identifiziert werden. Von besonderer Bedeutung wird an dieser Stelle das erkannte Zusammenspiel dieser Einflüsse hervorgehoben. Bisher wurde die Bildung der Erstarrungsrisse hauptsächlich durch einen einzelnen physikalischen Aspekt, wie z.B. rein metallurgisch oder rein thermomechanisch bedingt, isoliert betrachtet. Die gewonnen Erkenntnisse über die Einflüsse des Bulgings auf die unterschiedlichen Teilaspekte zeigen deutlich, dass alle Entstehungsmechanismen auch die Schmelzbadgeometrie als Ursprung haben. Von dieser hängen die transienten Temperatur- und Spannungsfelder, die Kristallwachsrichtung, die Erstarrungsgeschwindigkeit und die Konzentration von Verunreinigungen, welche zur Entstehung von niedrigschmelzenden Phasen führt, ab. Die Ergebnisse des Forschungsvorhabens sind vielfach in referierten Zeitschriften und auf Fachtagungen veröffentlicht worden. Hervorzuheben dabei ist der „Best Presentation Award“ auf der LANE Conference 2018 in Fürth, wodurch die Thematik einem breiten Publikum bekannt gemacht werden konnte. KW - Laserstrahlschweißen KW - Mittelrippendefekt KW - Simulation PY - 2019 SP - 1 EP - 14 AN - OPUS4-49516 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Müller, A. A1 - Goecke, S.F. A1 - Rethmeier, Michael T1 - Laser beam oscillation welding for automotive applications N2 - Laser beam oscillation, applied one- or two-dimensional to the actual welding process, influences the welding process in terms of compensation of tolerances and reduction of process emissions like spatter and melt ejections that occur in industrial applications, such as in body-in-white manufacturing. If the welding process could be adapted to these tolerances by the momentarily demanded melt pool width to generate sufficient melt volume or to influence melt pool dynamics, e.g. for a better degassing, laser welding would become more robust. However, beam oscillation results are highly dependent on the natural frequency of the melt pool, the used spot diameter and the oscillation speed of the laser beam. The conducted investigations with an oscillated 300 μm laser spot show that oscillation strategies which are adjusted to the joining situation can bridge gaps to approximately 0.6 mm at metal sheet thickness of 0.8 mm. However, the complex behaviour of the melt pool has to be considered to generate proper welding results. This work puts emphasis on showing aspects of beam oscillation in fillet welding in lap joints. KW - Automotive application KW - Melt pool dynamics KW - Adaptive welding beam oscillation KW - Laser welding KW - Gap bridging PY - 2018 DO - https://doi.org/10.1007/s40194-018-0625-3 SN - 0043-2288 SN - 1878-6669 VL - 62 IS - 5 SP - 1039 EP - 1047 PB - Springer AN - OPUS4-45774 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Uckert, Danilo T1 - Extension of existing material and computational models for lifetime prediction of exhaust turbocharger hot parts under thermoemechanical loading N2 - In this project, the transfer of material and computational models to a different material class, i. e. to an austenitic cast iron with spherical graphite, was studied to predict the lifetime of exhaust turbocharger hot parts under TMF load. Therefore, the alloy EN-GJSA-XNiSiCr35-5-2 (Ni-Resist D-5S) was chosen. Firstly, an experimental database was established for this material because it was insufficient at the beginning of the project. Tensile, creep, LCF and TMF tests were carried out, which served the calibration of the models. The TMF tests were used to validate the deformation model. The investigated material showed a strongly deviating behavior under TMF conditions compared to the ferritic SiMo alloys investigated in the previous project: Ni-Resist exhibited a comparable strength under OP- and IP-TMF loading, while the ferritic alloys showed a distinct higher strength under IP-TMF load. Evidence for creep damage was found for Ni-Resist with increasing temperatures and hold times under tensile load. This is also a distinct difference to the SiMo alloys. The stress-strain behavior of the LCF and TMF tests is well described by the model for the new material in most cases. The same is true for the lifetime prediction, which is within a factor of two, except for 900 °C. The model was verified by a thermal shock test of an exhaust man-ifold. The aim of the simulation was in particular to predict the crack locations. An accurate prediction of the cycle number was not expected, as the component is afflicted with a casting skin, while the test pieces were not. The predominant number of experimentally determined locations were predicted. A fundamental objective of this project was to study the effect of HCF vibrations on the TMF lifetime experimentally in further detail and to extend the existing lifetime model to account for superimposed HCF load. In a first step, the database of the previous project based on SiMo 4.05 was considerably extended to determine the different influencing parameters. A proce-dure was developed which reproduces the lifetime reduction by the superimposed HCF vibra-tions during a TMF cycle. It is assumed that the superimposed HCF load accelerates the crack propagation considerably after exceeding a certain crack length. The time when the accelera-tion occurs, is significant for the lifetime reduction. This approach allows predicting the lifetimes in good agreement with the experiments for both materials. T2 - FVV Frühjahrstagung 2016 CY - Bad Neuenahr DA - 14.04.2016 KW - Simulation KW - Ermüdung KW - LCF KW - TMF KW - Schädigung KW - Modellierung PY - 2016 AN - OPUS4-35756 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - El-Sari, B. A1 - Biegler, M. A1 - Rethmeier, Michael T1 - Einfluss von Oberflächenbeschichtungen auf die flüssigmetallinduzierte Rissbildung beim Widerstandspunktschweißen von hochfesten Stahlfeinblechen BT - Schlussbericht vom 15.09.2022 zu IGF-Vorhaben Nr. 20812 N : Berichtszeit: 01.10.2019 bis 31.03.2022 N2 - Die Beschichtung hochfester Stahlfeinbleche beeinflusst das Auftreten von flüssigmetallinduzierter Rissbildung (LME). Daher wurden in dieser Arbeit industrieübliche Beschichtungen bei gleichem Grundwerkstoff hinsichtlich ihres Aufbaus und chemischer Zusammensetzung charakterisiert und bezüglich ihrer LME Anfälligkeit untersucht. Aus dieser vergleichenden Untersuchung heraus wurden Potentiale für die Widerstandsfähigkeit gegen LME identifiziert. Diese Potentiale werden experimentell durch den Einsatz einer von der Forschungsstelle entwickelten Methode überprüft. Gegenstand der Untersuchungen waren neben unbeschichteten Proben industrieübliche Zinküberzüge wie Elektrolytisch verzinkt, Feuerverzinkt, Galvannealed und Zink-Magnesium Beschichtungen. Die LME Anfälligkeit dieser unterschiedlichen Überzüge wird mit einem Schweißen unter Zugbelastung Versuchsaufbau untersucht. Dabei ergibt sich die resultierende Anfälligkeit aus den auftretenden Risslängen und der Auftrittswahrscheinlichkeit von LME bei den einzelnen Versuchen. Es konnte eine LME Anfälligkeits-Rangfolge für die Zinküberzüge festgestellt werden. Zink-Magnesium Beschichtungen galten als besonders LME Anfällig, gefolgt von Feuerverzinkt und Galvannealed. Die größte LME Resistenz wurde bei elektrolytisch verzinkten Proben festgestellt. Aus den Ergebnissen werden Handlungsempfehlungen zur Erhöhung der Verarbeitungssicherheit bzw. Schweißpunktqualität abgeleitet. KW - Widerstandspunktschweißen KW - Hochfester Stahl KW - Liquid Metal Embrittlement KW - Flüssigmetallinduzierte Rissbildung KW - Zink PY - 2022 SN - 978-3-96780-030-2 SP - 1 EP - 39 PB - Forschungsvereinigung Stahlanwendung e. V. CY - Düsseldorf AN - OPUS4-58060 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Duarte, Larissa A1 - Madia, Mauro A1 - Zerbst, Uwe A1 - Schönherr, J. A. A1 - Geilen, M. B. A1 - Klein, M. A1 - Oechsner, M. T1 - Recent developments in the determination of fatigue crack propagation thresholds N2 - The impact of crack closure and environmental effects on the experimental determination of the fatigue crack propagation threshold is a major problem for the assessment of cyclically loaded components, especially at low stress ratios 𝑅. In this work, the influence of the experimental procedure and air humidity on d𝑎∕d𝑁 − 𝛥𝐾 data at different 𝑅 is discussed. Unlike the results at 𝑅 = −1, the threshold values obtained at 𝑅 ≈ 0.8, i.e. under negligible crack closure levels, show a very small scatter band regardless of the variation of the test parameters and environmental conditions. KW - Fatigue crack propagation threshold KW - Component assessment KW - Crack closure KW - Environmental effects KW - Testing parameters PY - 2022 DO - https://doi.org/10.1016/j.ijfatigue.2022.107131 SN - 0142-1123 VL - 164 SP - 1 EP - 15 PB - Elsevier Ltd. AN - OPUS4-55403 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wachtendorf, Volker T1 - Einfluss von Feuchte und Nässe auf die Witterungs-induzierte Alterung am Beispiel eines Polyurethans N2 - Bei der Bewitterung von Polymeren kommt es auf molekularer Ebene zur Alterung, die sich in verschiedenen Eigenschaften als unterschiedlich starke Änderung äußert. Art und Geschwindigkeit dieser molekularen Alterung und die damit einhergehenden Eigenschaftsänderungen hängen dabei neben einer Reihe anderer Einflussfaktoren von der Art und Intensität der Beanspruchung ab. In diesem Beitrag soll der relative Einfluss des Wassers als Feuchte und Nässe unter den Beanspruchungsfaktoren untersucht werden. Die Unterscheidung von Luftfeuchte und Nässe bezüglich ihrer Wirkung ist dabei notwendig, weil die stehende Nässe zusätzliche Extraktionswirkung besitzt und auch die verfügbare Sauerstoffmenge beeinflusst. Dazu wurde ein Polymer, das im Rahmen des BAM-internen Projektes PolyComp untersucht wird, künstlich bewittert. Hierzu wurde ein Fluoreszenzlampengerät mit UV-A 340 nm Leuchtstoffröhren verwendet, in dessen Probenraum durch zusätzliche Kammern die gleichzeitige Bewitterung unter drei unterschiedlichen Feuchte-Varianten realisiert wurde (bei konstanter Temperatur): - UV und trocken - UV und hohe Luftfeuchte - UV und stehende Nässe. Das gleichzeitige Einwirken der einzelnen Einflussfaktoren kann dabei konkurrierende oder aufeinander folgende chemische Reaktionen und physikalische Prozesse und somit ein anderes Ergebnis bewirken, als wenn sie isoliert nacheinander auf eine Probe eingewirkt hätten. Über die erwähnten Varianten hinaus kann auch noch der spezifische Einfluss der UV-Strahlung mit untersucht werden, weil die Proben im Bereich ihrer Befestigung verdeckt sind. Die Methodik und erste Ergebnisse dieser Untersuchung werden präsentiert. T2 - 46. Jahrestagung der Gesellschaft für Umweltsimulation (GUS) 2017 CY - Stutensee-Blankenloch bei Karlsruhe, Germany DA - 22.03.2017 KW - Polyurethan KW - TPU KW - Bewitterung KW - Feuchte KW - Nässe KW - UV PY - 2017 AN - OPUS4-39905 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - von Hartrott, Philipp A1 - Skrotzki, Birgit T1 - Room temperature and elevated temperature tensile test and elastic properties data of Al-alloy EN AW-2618A after different aging times and temperatures N2 - The dataset contains two types of data: elastic properties (Young's and shear modulus, Poisson's ratio) between room temperature and 250 °C and a set of tensile tests at different aging times, aging temperatures, and test temperatures. KW - Aluminium alloy KW - Young's modulus KW - Shear modulus KW - Aging KW - Tensile test KW - Strength PY - 2023 UR - https://doi.org/10.5281/zenodo.10377164 DO - https://doi.org/10.5281/zenodo.10377163 PB - Zenodo CY - Geneva AN - OPUS4-59161 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hörmann, Anja Franziska T1 - Extending the MOUSE in spirit: Lifecycle of a GIXS experiment N2 - We present the new grazing incidence mode at the MOUSE, which adapts and extends the MOUSE methodology developed for transmission X-ray scattering (Smales and Pauw, 2021). Our methodology begins and ends in discussion with our users and embraces automation for reproducible experiments including sample organisation, instrument configuration, documentation and data processing. Our innovations address repeatability of measurements via laser-cut labels and an automated record of sample visual appearance. We further discuss our sample alignment routine and conclude with the example of 100 nm diameter spheres whose diameter we could resolve successfully on silicon substrate as well as polished stainless steel. T2 - SAXS excites CY - Graz, Austria DA - 13.04.2026 KW - Grazing incidence KW - Reproducibility KW - X-ray scattering KW - MOUSE PY - 2026 AN - OPUS4-65937 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schaumann, P. A1 - Schürmann, K. A1 - Dänekas, C. A1 - Rethmeier, Michael A1 - Schippereit, Christian A1 - Pittner, Andreas T1 - Automatisierte Fertigung von Hohlprofilknoten für Jacket-Gründungsstrukturen T1 - Automated manufacturing of tubular joints for jacket support structures - Description of the welding process chain as well as integration of the process parameters within the fatigue design N2 - The development within the offshore wind energy sector towards more powerful turbines combined with increasing water depth for new wind parks is challenging both, the designer as well as the manufacturer of support structures. Besides XL-monopiles the jacket support structure is a reasonable alternative due to the high rigidity combined with low material consumption. However, the effort for manufacturing of the hollow section joints reduces the economic potential of jacket structures significantly. Therefore, a changeover from an individual towards a serial production based on automated manufactured tubular joints combined with standardized pipes must be achieved. Hence, this paper addresses the welding process chain of automated manufactured tubular joints including digitization of the relevant manufacturing parameters such as laser scanning of the weld seam geometry. Additionally, a methodology for the computation of the notch radius as well as the weld seam angle is presented based on the scanned profiles of three analysis points of an automated manufactured tubular X-joint. Subsequently, these parameters are considered within the notch stress approach based fatigue design and their impact is quantified by a comparison with the structural stress approach using equivalent stress concentration factors. KW - Hohlprofilknoten KW - Tubular joints KW - Automatisierte Fertigung KW - Digitalisierung KW - Schweißnahtgeometrie KW - Kerbspannungskonzept KW - Äquivalente Spannungskonzentrationsfaktoren KW - Automated manufacturing KW - Digitization KW - Weld seam geometry KW - Notch stress approach KW - Equivalent stress concentration factors PY - 2018 DO - https://doi.org/10.1002/stab.201810017 SN - 0038-9145 SN - 1437-1049 VL - 87 IS - 9 SP - 897 EP - 909 PB - Ernst & Sohn Verlag für Architektur und technische Wissenschaften GmbH & Co. KG CY - Berlin AN - OPUS4-46633 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Das, Sanghamitra A1 - Chaurasia, Prashant Kumar A1 - P K, Diljith A1 - De, Amitava T1 - Probing build profile in wire arc directed energy deposition N2 - An easy-to-use methodology for a prior estimation of the overlapping track profile during wire arc directed energy deposition is in ever-demand to assess the dimensional consistency of the fabricated part. A novel analytical framework is proposed here to compute the cross-section of a deposited track, considering the spread of molten filler wire volume on a substrate until solidification. The final track cross-section is obtained as a function of the surface tension force, viscous force, and the contact angle between the liquid filler wire droplet and the substrate. The profile of multiple overlapping tracks is estimated further, considering the remelting of the adjacent tracks. The analytically computed build profiles are compared with the experimentally measured results for different process conditions. The model predicts the width and height of the single-track deposits with average errors of approximately 5% and 14%, respectively, while the multi-track widths are estimated with an error ranging between 2% to 9%. The proposed computational framework serves as a reliable mechanistic model for an effective design of the wire arc directed energy deposition process with improved part quality. KW - DED-Arc KW - Wire arc additive manufacturing KW - Track profile KW - Analytical model KW - Experimental measurement PY - 2026 DO - https://doi.org/10.1080/09507116.2026.2646280 SN - 0950-7116 SP - 1 EP - 12 PB - Taylor & Francis CY - London [u.a.] AN - OPUS4-65940 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. A1 - Winkler, Nicolas P. T1 - Olfaction Seminar @ STC- Recent Research Topics N2 - This seminar presents the key research activities of ARO Lab@BAM, focusing on three main areas: • Mimose-A develops autonomous systems using artificial intelligence to enable the early detection of leaks in industrial environments. • AGATO (Gastomography) introduces a novel robotic system for high-resolution gas distribution mapping. • Passive Smart Dust detects chemically hazardous substances using drones equipped to distribute and detect particles carrying selective dyes, enabling rapid and reliable monitoring without complex components. T2 - Olfaction Seminar at TUM @ Siemens Technology Center in Garching CY - Munich, Germany DA - 21.04.2026 KW - Aerial robot KW - Aerial-based Gas Tomography KW - Mobile Robotic Olfaction KW - Passive Smart Dust PY - 2026 AN - OPUS4-65943 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Neubert, S. A1 - Pittner, Andreas A1 - Rethmeier, Michael T1 - Strain-rate controlled Gleeble experiments to determine the stress-strain behavior of HSLA steel S960QL N2 - In order to generate a material data base for computational welding mechanics, temperature and strain-rate dependent stress-strain experiments were performed by using a Gleeble®3500 testing system. The object of the investigation was HSLA transformable steel S960QL and related solid phases as bainite, martensite and austenite. For the production of these solid phases, the base material was heat treated according to an average weld temperature cycle which was extracted within the heat affected zone of a thermal numerical weld simulation of a GMA weld. The hot tensile tests were carried out via cost-saving flat specimen geometries. Two experimental series with different strain-rates were conducted, where the longitudinal strain-rate was controlled by specification of the transversal strain-rate applying Poisson’s-ratio. Subsequently, the resulting stress-strain curves were approximated in accordance with the Ramberg-Osgood-materials law. Consequently, it is shown that the temperature and strain-rate dependent stress-strain behavior of metals can be successfully characterized by means of a Gleeble®-system. However, this requires a control of the longitudinal strain-rate by specification of the transversal strain-rate. The related experimental procedure and the method of evaluation are explained in detail. With regard to all tested solid phases, a significant strain-rate dependency can only be observed upwards from temperatures of 400 °C. Based on experimental results, Ramberg-Osgood-parameters will be presented to describe the stress-strain behavior of steel S960QL and related solid phases for temperatures between 25 °C and 1200 °C. Furthermore, the use of costsaving flat specimen-geometry appears reasonable. N2 - Für die Generierung einer Materialdatenbank zur Schweißstruktursimulation wurden temperatur- und dehnratenabhängige Spannungs-Dehnungsexperimente unter Einsatz einer Gleeble® 3500-Anlage durchgeführt. Als Untersuchungsgegenstand diente der hochfeste niedriglegierte Feinkornbaustahl S960QL und seine zugehörigen Festphasen Bainit, Martensit und Austenit. Zur Herstellung dieser Festphasen wurde der Grundwerkstoff Wärmebehandlungen ausgesetzt, welche die charakteristischen Merkmale eines durchschnittlichen Schweißzeittemperaturzyklus aufweisen. Dieser Temperaturzyklus wurde aus der Wärmeeinflusszone eines numerisch nachgebildeten Temperaturfeldes einer MAG-Schweißverbindung extrahiert. Die Zugversuche wurden an einer kostengünstig herzustellenden Flachprobengeometrie durchgeführt, wobei zwei Experimentalreihen mit jeweils unterschiedlichen Dehnraten realisiert wurden. Die resultierenden Spannungs-Dehnungskurven wurden durch die Ramberg-Osgood-Beziehung approximiert. Es konnte gezeigt werden, dass das temperatur- und dehnratenabhängige Spannungs-Dehnungsverhalten von Metallen durch die Anwendung eines Gleeble®-Systems erfolgreich charakterisiert werden kann. Die Einstellung der Längsdehnrate muss dabei durch die Kontrolle der Querdehnrate unter Berücksichtigung des Poisson-Verhältnisses erfolgen. Die experimentellen Prozeduren und die zugehörigen Auswertemethodiken wurden detailliert erläutert. Für alle getesteten Festphasen wurde ein signifikanter Dehnrateneinfluss erst für Temperaturen ab 400 °C aufwärts beobachtet. Die anhand der Messergebnisse abgeleiteten Ramberg-Osgood-Parameter zur Beschreibung des Verfestigungsverhaltens für den Temperaturbereich zwischen 25 °C und 1200 °C werden vollständig präsentiert. KW - Stress-strain behavior KW - Gleeble testing KW - HSLA KW - Strain-rate KW - Numerical welding simulation KW - Transformable steels PY - 2018 DO - https://doi.org/10.3139/120.111208 SN - 0025-5300 VL - 60 IS - 7-8 SP - 733 EP - 748 PB - Carl Hanser CY - München AN - OPUS4-45791 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yang, Fan A1 - Meng, Xiangmeng A1 - Putra, Stephen Nugraha A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Experimental and numerical investigations of suppression mechanisms by an oscillating magnetic field on process porosity during laser beam welding N2 - The magnetohydrodynamic (MHD) technology is recognized as a promising approach for improving the quality of deep penetration laser beam welding. This study employs experimental and numerical methods to investigate the effects of an auxiliary oscillating magnetic field on reducing porosity in the laser beam welding of 5754 aluminum alloy. The experimental results clearly demonstrate a significant reduction of 97% in the porosity ratio of the welded joints applied with an oscillating magnetic field compared to those without magnetic field, thereby validating the efficiency of applying MHD technology in mitigating porosity during the laser beam welding process. In addition, a transient 3D multi-physical model has been developed, integrating the MHD model and metal vapor plume, to gain a more comprehensive understanding of the porosity suppression mechanism. The weld pool shape is significantly widened and enlarged because of the Lorentz force, which facilitates the escape of gas bubbles. Meanwhile, the introduction of an oscillating magnetic field generates a time-averaged downward Lorentz force. This averaged downward Lorentz force, in turn, enhances and stables the downward fluid flow, which hinders the bubble backward movement. Meanwhile, this averaged downward Lorentz force induces an upward electromagnetic expulsive force on the bubble, which effectively increases the upward escape velocity of bubbles in the weld pool. The simulation results agree well with the experimental results. T2 - 44. Assistentenseminar Füge- und Schweißtechnik CY - Päwesin, Germany DA - 20.09.2023 KW - Laser beam welding KW - Numerical simulation KW - Magnetohydrodynamic technology KW - Porosity defect KW - Keyhole PY - 2024 UR - https://www.dvs-media.eu/de/neuerscheinungen/4671/44.-assistentenseminar-fuegetechnik SN - 978-3-96144-267-6 VL - 394 SP - 77 EP - 86 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-60784 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas A1 - Winterkorn, René T1 - Life cycle assessment of fusion welding processes strategies and implementation N2 - In manufacturing, fusion welding processes use a lot of resources, which presents an opportunity to reduce environmental impact. While there is a general understanding of the environmental impact of these processes, it is difficult to quantitatively assess key parameters. This study introduces a welding-specific methodology that uses life cycle assessment (LCA) to evaluate the environmental impact of fusion welding technologies. Our approach analyses the main parameters that affect the environmental performance of different welding techniques, including traditional methods and additive manufacturing through the Direct Energy Deposition-Arc (DED-Arc) process. We integrate real-time resource usage data to offer an innovative framework for directly deriving environmental impacts. This research contributes to optimising welding processes by providing a precise and quantifiable measure of their ecological impact, facilitating the advancement of sustainable manufacturing practices. T2 - CEMIVET - Circular Economy in Metal Industries CY - Berlin, Germany DA - 06.06.2023 KW - Life Cycle Assessment KW - Fusion welding KW - Additive manufacturing KW - DED-Arc PY - 2023 AN - OPUS4-59499 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Suarez Ocano, Patricia T1 - Influence of heat-treatment-induced microstructural evolution on the Low Cycle Fatigue behavior of 316L stainless steel fabricated by Laser Powder Bed Fusion N2 - Additive manufacturing, particularly the laser powder bed fusion (PBF-LB/M) process, has gained significant attention in recent years due to its ability to produce complex geometries with enhanced mechanical properties. Among the various materials used, 316L stainless steel is highly favored for cyclically loaded components due to its exceptional mechanical strength, high-temperature performance, and corrosion resistance, making it widely applicable across various industries. 316L SS fabricated by PBF-LB/M (PBF-LB/M/316L) exhibits a unique hierarchical microstructure, with high density of low-angle grain boundaries (LAGBs), nano-dispersed silicates, chemical micro-segregations, and solidification-induced cellular structures. Particularly, the submicron-sized cellular features enriched with chromium (Cr) and molybdenum (Mo), along with high dislocation densities, contribute to a superior strength-ductility balance compared to conventionally manufactured 316L SS. The dispersed silicate particles act also as a strengthening phase, impeding dislocation movement and enhancing plastic deformation resistance. This study explores the effect of heat treatments on the low-cycle fatigue (LCF) behavior of PBF-LB/M/316L at room temperature (RT) and 600 °C. First, three heat treatment conditions were applied to the as-built material: 450 °C for 4 hours (HT450/4), 800 °C for 3 hours (HT800/3), and 900 °C for 1 hour (HT900/1) to investigate their influence on microstructural evolution. Microstructural analysis revealed that the HT450/4 condition preserved the cellular structure with high dislocation density, while the HT800/3 condition showed partial dissolution of cells together with reduction in segregated elements along the cell walls and a reduced dislocation density. The HT900/1 condition resulted in complete segregation and cellular structure dissolution with comparable dislocation density to HT800/3 while maintaining the crystallographic texture and grain morphology. Intermetallic χ phase was mostly observed at the grain boundaries in HT800/3, but not in HT900/1. Fully reversed LCF tests were conducted under strain-controlled conditions with a strain amplitude of 0.8 %. Tests were interrupted at specific intervals to analyze the interaction between hierarchical microstructural features and deformation mechanisms in the three heat-treated conditions. Due to the pronounced dislocation cell structures and elemental segregation, the microstructure of the HT450/4 condition significantly impact deformation and damage mechanisms during cyclic loading, which in turn, differ from the conventional produced counterparts. The results provide insights into the relationship between microstructural features and fatigue performance, highlighting key deformation and failure mechanisms under cyclic loading. T2 - FEMS 2025 EUROMAT 18th European Congress and Exhibition on Advanced Materials and Processes CY - Granada, Spain DA - 14.09.2025 KW - Additive manufacturing KW - 316L stainless steel KW - Heat treatments KW - Low Cycle Fatigue KW - Microstructure PY - 2025 AN - OPUS4-64238 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Additive manufacturing for components in hydrogen technologies N2 - With the introduction of a hydrogen-based energy and national economy, safety-relevant components for hydrogen technologies are becoming increasingly important. Characteristic of hydrogen technologies are, for example, harsh environmental conditions such as cryogenic or high-pressure storage, corrosion issues in fuel cells and electrolyzers, turbines, and many more. Additive manufacturing of components is becoming increasingly important and irreplaceable for the production of complex technical systems. Using the case studies of burners for gas turbines and electrodes and membranes for polymer (PEMFC) and solid oxide (SOFC) fuel cells, this article shows the potential of additive manufacturing of components. At the same time, however, the challenge of considering divergent mechanical properties depending on the direction of assembly in a "hydrogen-compatible" manner is also highlighted. Finally, the challenges posed by additive manufacturing and hydrogen for materials testing are highlighted under scenarios that are as realistic as possible. T2 - MPA-Workshop Hydrogen CY - Online meeting DA - 10.11.2022 KW - Additive manufacturing KW - Hydrogen KW - Technologies KW - Overview KW - Component PY - 2022 AN - OPUS4-56233 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Herrmann, Bianca T1 - Autökologische und molekularbiologische Untersuchungen zur Charakterisierung der Kleidermotte Tineola bisselliella (Lepidoptera) als Referenzorganismus N2 - Die Kleidermotte Tineola bisselliella, ursprünglich vermutlich aus Afrika stammend (Zeller, 1852), ist als weltweit verbreiteter Materialschädling in Wohnungen, Lagern und Museen bekannt (Key & Common, 1959; Querner, 2014). Um in Form des Integrated Pest Management (IPM) Methoden zur Erkennung, Prävention und Bekämpfung von Vorrats- und Materialschädlingen zu organisieren und zu entwickeln, ist eine genaue Kenntnis der Biologie, Ökologie und des Verhaltens des Schädlings entscheidend. In dieser Arbeit wird aufbauend auf den Studien zur Entwicklung von T. bisselliella unter verschiedenen Temperaturen und Luftfeuchten von Titschak (1925) das Falterschlupfverhalten quantifiziert und mit dem unter der Konkurrenzsituation mit dem aus der gleichen Nahrungsgilde stammenden Polsterwarenkäfers (Anthrenus flavipes) verglichen. Die Konkurrenzfähigkeit der Kleidermotte über das gesamte betrachtete Spektrum an Temperatur und Luftfeuchtigkeiten machen sie als Materialschädling so erfolgreich. Darüber hinaus wird das Vorkommen in natürlichen Reservoiren durch die Untersuchung von Freilandfängen an verschiedenen Standorten in Berlin und Umgebung als unwahrscheinlich angesehen. Molekularbiologische Betrachtungen des Genflusses anhand von mitochondrialen Sequenzabschnitten sowie BOX-PCR Mustern zeigen zwar keine Fragmentierung der Populationen in die einzelnen Fangstandorte, jedoch kann auch ein Netzwerk aus passiver Verbreitung durch den Menschen für einen kontinuierlichen Genfluss sorgen. KW - BOX PCR KW - Kleidermotte KW - Evolution KW - Freilandvorkommen PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:188-fudissthesis000000104477-0 UR - http://www.diss.fu-berlin.de/diss/receive/FUDISS_thesis_000000104477 SP - 1 EP - 150 PB - Freie Universität CY - Berlin AN - OPUS4-40120 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gook, S. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael ED - Schneider, G. ED - Zschech, E. ED - Petzow, G. T1 - Laserstrahl-MSG-Hybridschweißen von Rohren aus Hochfestem Stahl API-X80/ -X100 N2 - Das Laser-MSG-Hybridschweißverfahren führt bei untersuchten hochfesten Pipelinestählen API X80 und X120 reproduzierbar zu Schweißverbindungen mit anforderungsgerechten Zähigkeitseigenschaften. Eine metallurgische Beeinflussung der Schweißnahtzähigkeit ist durch eine gezielte Auswahl des Zusatzwerkstoffes möglich, wobei die maximale Eindringtiefe des Zusatzwerkstoffes in die Tiefe der Laserhybridnaht zu beachten ist. Die maximal erzielbare Eindringtiefe des Zusatzwerkstoffes ist auf ca. 14 mm begrenzt. Die eingesetzte Art des MSG-Lichtbogens hatte keinen erkennbaren Einfluss auf die Aufmischung im Laseranteil der Laserhybridnaht. Die besseren Ergebnisse der Kerbschlagzähigkeit konnten mit Metallpulverdrähten erreicht werden. Mit den erzielten gemittelten Werten der Schlagarbeit: ca. 200 J bei -60°C für X80 und ca. 53 J bei -40°C für X120 werden Anforderungen der Norm API 5L und DIN EN 10208-2 für die beiden untersuchten Grundwerkstoffe erfüllt. T2 - 49. Metallographie-Tagung CY - Dresden, Germany DA - 16.09.2015 KW - Hochfester Stahl KW - Laserstrahl-MSG-Hybridschweißen PY - 2015 SN - 978-3-88355-410-5 VL - 47 SP - 139 EP - 144 PB - Inventum CY - Sankt Augstin AN - OPUS4-44419 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rehtmeier, Michael T1 - Einsatz einer MZ-Optik für das fehlerfreie Schweißen von Rundnähten N2 - Im Vortrag werden Ergebnisse eines Forschungsvorhabens des DVS vorgestellt, in dem ein Verfahren zur Vermeidung von Schweißimperfektionen im Überlappbereich einer laserstrahlhybridgeschweißten Rundnaht entwickelt wird. Die Strategie der Prozessführung beim Schließen der Rundnaht sieht hervor, dass ein fehlerfreier Überlappbereich durch die Kontrolle der Erstarrungsbedingungen am Schweißnahtende erreicht wird. Die kontrollierte Wärmeführung wird durch eine Anpassung der Parameter von beiden beteiligten Schweißprozessen, dem Laserstrahl- sowie MSG-Schweißprozess realisiert. Es konnte gezeigt werden, dass eine Defokussierung des Laserstrahls von bis zu 40 mm über den Weg von max. 15 mm während der Bewegung des Schweißkopfes zu einer deutlich besseren Nahtausbildung im Überlappbereich führt. Es konnte eine günstige kelchförmige Schweißnahtform ohne eine Tendenz zur Rissbildung erzielt werden. T2 - Laserverbund Berlin-Brandenburg e. V. Anwendertreffen bei II-VI HIGHYAG Lasertechnologie GmbH CY - Kleinmachnow, Germany DA - 13.06.2019 KW - Laserstrahlhybridschweißen KW - Rundnaht KW - Überlappbereich KW - Defokussierung PY - 2019 AN - OPUS4-49986 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Omara, Shereen T1 - Hyperbranched PAMAM/ Kaolinite Nanocomposites: Decoupling phenomenon and conductivity mechanism N2 - Increasing demands of the daily life requires a continuous discovering of new and tailored properties of materials that can be utilized in covering the requirements in several fields. Hyperbranched polymers (HBPs) are macromolecules that are characterized by a highly branched structure and multiplicity of reactive end groups, which could be promising for numerous applications. Here, hyperbranched poly(amidoamine) (HPAMAM)/ Ka nanocomposites was prepared via an in-situ polymerization and an ex-situ method. The latter approach leads to a partly intercalated structure of the nanocomposites, while the former method results in an exfoliated morphology. Α combination of different techniques such as broadband dielectric spectroscopy (DBS), SXAS, FTIR, TEM, and DSC are employed to study the prepared samples. For the HPAMAM/ Ka-DCA nanocomposites (an ex-situ samples), the results indicated that the dc conductivity is increased by 4 orders of magnitude, with increasing concentration of the Ka-DCA. As an interesting result is that a significant decoupling between the characteristic time for conductivity relaxation and the segmental dynamics was observed, which depends on the concentration of the nanofiller. For the HPAMAM/ EDA nanocomposites (an in-situ polymerization), the dc conductivity is also increased with increasing the concentration of the Ka-EDA. The decoupling phenomenon and conductivity mechanism are discussed in detail. T2 - Spring Meeting of German Physical Socitety CY - Berlin, Germany DA - 12.03.2018 KW - Nanocomposites PY - 2018 AN - OPUS4-44521 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Artinov, Antoni T1 - Assessment of welding thermal cycles by boundary element method N2 - A numerical framework simulation of the steady-state thermal behaviour in keyhole mode welding has been developed. It is based on the equivalent heat source concept and consists of two parts: computational thermo-fluid dynamics and heat conduction. The solution of the thermo-fluid dynamics problem by the finite element method for a bounded domain results in a weld pool interface geometry being the input data for a subsequent heat conduction problem solved for a workpiece by proposed boundary element method. The main physical phenomena, such as keyhole shape, thermo-capillary and natural convection and temperaturedependent material properties are taken into consideration. The developed technique is applied to complete-penetration keyhole laser beam welding of a 15 mm thick low-alloyed steel plate at a welding speed of 33 mm/s and a laser power of 18 kW. The fluid flow of the molten metal has a strong influence on the weld pool geometry. The thermo-capillary convection is responsible for an increase of the weld pool size near the plate surfaces and a bulge formation near the plate middle plane. The numerical and experimental molten pools, cross-sectional weld dimensions and thermal cycles of the heat affected zone are in close agreement. T2 - 72nd IIW Annual Assembly and International Conference CY - Bratislava, Slovakia DA - 07.07.2019 KW - Numerical simulation KW - Boundary element method KW - Themral cycles KW - Keyhole mode welding KW - Bulging PY - 2019 AN - OPUS4-48467 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Frei, J. A1 - Rethmeier, Michael ED - Rethmeier, Michael T1 - Einfach anwenderfreundlich - Numerische Simulation von Fügestellen N2 - Ob in der Automobilindustrie, beim Rohrleitungs- oder beim Kraftwerksbau – anspruchsvolle und hochwertige Fügeverbindungen entscheiden oft über die Qualität des Endproduktes. Um z. B. das Verzugsverhalten von Karosseriebauteilen vorab einschätzen zu können, setzen Hersteller auf die numerische Simulation der geschweißten Komponenten. Besondere Aufmerksamkeit gilt hier den Fügestellen. Da diese oft nur wenige Millimeter klein sind, kommen konventionelle Prüfverfahren wie der Zugversuch hier jedoch nicht ohne weiteres in Frage. Forscher des Fraunhofer IPK untersuchen deshalb eine alternative Methode, um die negativen Begleiterscheinungen des thermischen Schweißens im Vorfeld am PC zu analysieren und nötige Gegenmaßnahmen ableiten zu können. KW - Numerische Simulation PY - 2016 SN - 1438-1125 IS - 2 SP - 14 EP - 15 AN - OPUS4-38747 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dittmann, Daniel A1 - Saal, L. A1 - Zietzschmann, F. A1 - Mai, M. A1 - Altmann, Korinna A1 - Al-Sabbagh, Dominik A1 - Ruhl, A. S. A1 - Jekel, M. A1 - Braun, U. T1 - Aktivkohlecharakterisierung als weiterer Schlüssel für Adsorptionsprognosen organischer Spurenstoffe in der vierten Reinigungsstufe N2 - In diesem Beitrag wird der Einfluss des Aktivkohleprodukts auf die Adsorption von Spurenstoffen aus Kläranlagenablauf gezeigt und diskutiert. Im zweiten Teil wird das Material Aktivkohle analytisch charakterisiert und die Eigenschaften systematisiert. Die gewonnenen Erkenntnisse werden mit Bezug zu Praxislösungen zusammengefasst. T2 - Wasser 2021 CY - Online meeting DA - 10.05.2021 KW - Aktivkohle KW - Thermogravimetrie KW - Zersetzungsgasanalyse KW - Proximatanalyse PY - 2021 SP - 373 EP - 378 AN - OPUS4-52740 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kömmling, Anja A1 - Chatzigiannakis, E. A1 - Beckmann, Jörg A1 - Wachtendorf, Volker A1 - von der Ehe, Kerstin A1 - Braun, Ulrike A1 - Jaunich, Matthias A1 - Schade, U. A1 - Wolff, Dietmar T1 - Discoloration Effects of High-Dose gamma-Irradiation and Long-Term Thermal Aging of (U) HMW-PE N2 - Two polyethylene types with ultra-high (UHMWPE) and high molecular weight (HMW-PE) used as neutron radiation shielding materials in casks for radioactive waste were irradiated with doses up to 600 kGy using a 60Co gammasource. Subsequently, thermal aging at 125∘C was applied for up to one year. Degradation effects in the materials were characterized using colorimetry, UV-Visspectroscopy, IR spectroscopy, and DSC. Both materials exhibited a yellowing upon irradiation.The discoloration of UHMW-PE disappeared again after thermal aging.Therefore, the yellowing is assumed to originate fromannealable color centers in the formof free radicals that are trapped in the crystalline regions of the polymer and recombine at elevated temperatures. For the antioxidantcontaining HMWPE, yellowing was observed after both irradiation and thermal aging. The color change was correlated mainly to decomposition products of the antioxidant in addition to trapped radicals as in UHMW-PE. Additionally, black spots appeared after thermal aging of HMW-PE. KW - Irradiation KW - UHMWPE KW - Colour center KW - Yellowness index PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-423992 DO - https://doi.org/10.1155/2017/1362491 SN - 1687-9422 VL - 2017 IS - Article ID 1362491 SP - 1 EP - 10 PB - Hindawi AN - OPUS4-42399 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yalçin, M. A1 - Taşçioğlu, C. A1 - Plarre, Rüdiger A1 - Akçay, Ç. A1 - Busweiler, Sabine T1 - Investigation of natural durability of some native and exotic wood species against Hylotrupes bajulus (Cerambycidae) and Anobium punctatum (Anobiidae) N2 - Aim of study: In this study, natural durability of some domestic and foreign wood species against Hylotrupes bajulus and Anobium punctatum larvae were tested on laboratory scale Area of study: This study was conducted at Department of Forest Products Engineering in Duzce University, Turkey and Federal Institute for Materials Research and Testing (BAM), Germany. Material and Methods: Scotch pine (Pinus sylvestris), fir (Abies nordmanniana), spruce (Picea orientalis), cedar (Cedrus libani), poplar (Populus tremula) and beech (Fagus orientalis) woods were used to test H. bajulus larvae (EN 46-1). Alder (Alnus glutinosa), oak (Quercus cerris), poplar (Populus tremula), beech (Fagus orientalis), maple (Acer carpinifolium), ash (Fraxinus angustifolia), teak (Tectona grandis), ayous (Triplochiton scleroxylon), movingui (Distemonanthus benthamianus), dahoma (Piptadeniastrum africanum), iroko (Chlorophora excelsa), bubinga (Guibourtia tessmannii) and sapele (Entandrophragma cylindiricum) woods were used for A. punctatum larvae (EN 49-1). At the end of the experiment, the mortality rates of the larvae were determined and the size and weights of the surviving larvae were measured. Main results: F. orientalis and C. libani were found to be the most resistant wood species against H. bajulus larvae while A. nordmanniana was the least resistant. All tropical wood species and oak and maple from domestic wood species showed 100% mortality rate therefore found to be the most resistant against A. punctatum larvae. The most vulnerable wood species was found to be alder with a 35% mortality. Research highlights: while F. orientalis, C. libani, and P. tremula were found the most resistance wood species against H. bajulus, P. sylvestris and A. nordmanniana were determined as most vulnerable. All tropical wood species and two domestic species (Q. cerris and A. carpinifolium) showed the highest mortality rate as 100%. The least durable domestic wood was determined as alder. KW - Hylotrupes bajulus, Anobium punctatum, natural durability, tropical wood, native wood. PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-446572 DO - https://doi.org/10.17475/kastorman.311971 SN - 1303-2399 SN - 1309-4181 VL - 18 IS - 1 SP - 83 EP - 91 PB - Kastamonu University CY - Kastamonu AN - OPUS4-44657 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dittmann, Daniel A1 - Eisentraut, Paul A1 - Goedecke, Caroline A1 - Wiesner, Yosri A1 - Jekel, M A1 - Ruhl, A S A1 - Braun, Ulrike T1 - Specific adsorption sites and conditions derived by thermal decomposition of activated carbons and adsorbed carbamazepine N2 - The adsorption of organic micropollutants onto activated carbon is a favourable solution for the treatment of drinking water and wastewater. However, these adsorption processes are not sufficiently understood to allow for the appropriate prediction of removal processes. In this study, thermogravimetric analysis, alongside evolved gas analysis, is proposed for the characterisation of micropollutants adsorbed on activated carbon. Varying amounts of carbamazepine were adsorbed onto three different activated carbons, which were subsequently dried, and their thermal decomposition mechanisms examined. The discovery of 55 different pyrolysis products allowed differentiations to be made between specific adsorption sites and conditions. However, the same adsorption mechanisms were found for all samples, which were enhanced by inorganic constituents and oxygen containing surface groups. Furthermore, increasing the loadings led to the evolution of more hydrated decomposition products, whilst parts of the carbamazepine molecules were also integrated into the carbon structure. It was also found that the chemical composition, especially the degree of dehydration of the activated carbon, plays an important role in the adsorption of carbamazepine. Hence, it is thought that the adsorption sites may have a higher adsorption energy for specific adsorbates, when the activated carbon can then potentially increase its degree of graphitisation. KW - Aktivkohle KW - TED-GC/MS KW - Adsorption KW - Thermoanalytik PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-506946 DO - https://doi.org/10.1038/s41598-020-63481-y VL - 10 IS - 1 SP - 6695 PB - Nature Publishing Group AN - OPUS4-50694 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Topolniak, Ievgeniia A1 - Hodoroaba, Vasile-Dan A1 - Pfeifer, Dietmar A1 - Braun, Ulrike A1 - Sturm, Heinz T1 - Boehmite Nanofillers in Epoxy Oligosiloxane Resins: Influencing the Curing Process by Complex Physical and Chemical Interactions N2 - In this work, a novel boehmite (BA)-embedded organic/inorganic nanocomposite coating based on cycloaliphatic epoxy oligosiloxane (CEOS) resin was fabricated applying UV-induced cationic polymerization. The main changes of the material behavior caused by the nanofiller were investigated with regard to its photocuring kinetics, thermal stability, and glass transition. The role of the particle surface was of particular interest, thus, unmodified nanoparticles (HP14) and particles modified with p-toluenesulfonic acid (OS1) were incorporated into a CEOS matrix in the concentration range of 1–10 wt.%. Resulting nanocomposites exhibited improved thermal properties, with the glass transition temperature (Tg) being shifted from 30 °C for unfilled CEOS to 54 °C (2 wt.% HP14) and 73 °C (2 wt.% OS1) for filled CEOS. Additionally, TGA analysis showed increased thermal stability of samples filled with nanoparticles. An attractive interaction between boehmite and CEOS matrix influenced the curing. Real-time infrared spectroscopy (RT-IR) experiments demonstrated that the epoxide conversion rate of nanocomposites was slightly increased compared to neat resin. The beneficial role of the BA can be explained by the participation of hydroxyl groups at the particle surface in photopolymerization processes and by the complementary contribution of p-toluenesulfonic acid surface modifier and water molecules introduced into the system with nanoparticles. KW - Real-time infrared spectroscopy KW - Boehmite KW - Nanocomposite KW - Cationic photocuring KW - Cycloaliphatic epoxy oligosiloxane KW - Epoxy conversion degree PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-479628 DO - https://doi.org/10.3390/ma12091513 VL - 12 IS - 9 SP - 1513 PB - MDPI AN - OPUS4-47962 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Usmani, Shirin M. A1 - Plarre, Rüdiger A1 - Hübert, Thomas A1 - Kemnitz, E. ED - Richter, K. ED - Van de Kulien, J.-W. T1 - Termite resistance of pine wood treated with nano metal fluorides N2 - Fluorides are well-known as wood preservatives. One of the limitations of fluoride-based wood preservatives is their high leachability. Alternative to current fluoride salts such as NaF used in wood protection are low water-soluble fluorides. However, impregnation of low water-soluble fluorides into wood poses a challenge. To address this challenge, low water-soluble fluorides like calcium fluoride (CaF2) and magnesium fluoride (MgF2) were synthesized as nanoparticles via the fluorolytic sol−gel synthesis and then impregnated into wood specimens. In this study, the toxicity of nano metal fluorides was assessed by termite mortality, mass loss and visual analysis of treated specimens after eight weeks of exposure to termites, Coptotermes formosanus. Nano metal fluorides with sol concentrations of 0.5 M and higher were found to be effective against termites resulting in 100% termite mortality and significantly inhibited termite feeding. Among the formulations tested, the least damage was found for specimens treated with combinations of CaF2 and MgF2 with an average mass loss less than 1% and visual rating of “1”. These results demonstrate the efficacy of low water-soluble nano metal fluorides to protect wood from termite attack. KW - Holzschutzmittel KW - Nanoparticles KW - Fluorides KW - Termites PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-514325 DO - https://doi.org/10.1007/s00107-020-01522-z VL - 78 SP - 493 EP - 499 PB - Springer CY - Berlin AN - OPUS4-51432 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chinellato, Fabio A1 - Wilbig, Janka A1 - Al-Sabbagh, Dominik A1 - Colombo, P. A1 - Günster, Jens T1 - Gas flow assisted powder deposition for enhanced flowability of fine powders: 3D printing of alpha-tricalcium phosphate N2 - The possibility of creating patient-specific individual implants makes Additive Manufacturing technologies of special interest for the medical sector. For substitution of bone defects, powder based Additive Manufacturing by Binder Jetting is a suitable method to produce complex scaffold-like structures made of bioceramics with easily adapted geometries and controlled porosity. The process inherent residual porosity in the printed part, even though desired as it supports bone ingrowth, also leads to limited mechanical strength. Currently, bioceramic scaffolds made by Binder Jetting feature suitable biocompatible and biodegradable properties, while a sufficient mechanical stability is rather challenging. The purpose of this work is to apply the gas flow assisted powder deposition introduced in 2014 by Zocca et al., to the powder bed during printing of bioceramic tablets and scaffolds using α-TCP powder as feedstock. This enables exploiting the advantages of an increased powder bed density, thereby improving the mechanical properties of the printed parts. KW - Additive Manufacturing KW - Binder Jetting KW - Gas flow assisted powder deposition KW - Alpha-tricalcium phosphate KW - Scaffold PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-510138 DO - https://doi.org/10.1016/j.oceram.2020.100003 SN - 2666-5395 VL - 1 SP - 100003 PB - Elsevier Ltd. AN - OPUS4-51013 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Getenet, M. A1 - Otálora, F. A1 - Emmerling, Franziska A1 - Al-Sabbagh, Dominik A1 - García-Ruiz, J. M. T1 - Mineral precipitation and hydrochemical evolution through evaporitic processes in soda brines (East African Rift Valley) N2 - Soda lakes of the East African Rift Valley are hyperalkaline, hypersaline lakes extremely enriched in Na+, K+, Cl−, CO32−, HCO3−, and SiO2. In this paper, we investigate the chemical evolution in these lakes and the production of chemical sediments by salt precipitation via evaporation. Water samples from tributary springs and three lakes (Magadi, Nasikie Engida and Natron) have been experimentally studied by in-situ X-ray diffraction during evaporation experiments to characterize the sequence of mineral precipitation. These data are complemented by ex-situ diffraction studies, chemical analyses and thermodynamic hydrochemical calculations producing detailed information on the activity of all solution species and the saturation state of all minerals potentially generated by the given composition. Major minerals precipitating from these samples are sodium carbonates/bicarbonates as well as halite. The CO3/HCO3 ratio, controlled by pH, is the main factor defining the Na‑carbonates precipitation sequence: in lake brines where CO3/HCO3 > 1, trona precipitates first whereas in hot springs, where CO3/HCO3 ≪ 1, nahcolite precipitates instead of trona, which forms later via partial dissolution of nahcolite. Precipitation of nahcolite is possible only at lower pH values (pCO2 higher than −2.7) explaining the distribution of trona and nahcolite in current lakes and the stratigraphic sequences. Later, during evaporation, thermonatrite precipitates, normally at the same time as halite, at a very high pH (>11.2) after significant depletion of HCO3− due to trona precipitation. The precipitation of these soluble minerals increases the pH of the brine and is the main factor contributing to the hyperalkaline and hypersaline character of the lakes. Villiaumite, sylvite, alkaline earth carbonates, fluorapatite and silica are also predicted to precipitate, but most of them have not been observed in evaporation experiments, either because of the small amount of precipitates produced, kinetic effects delaying the nucleation of some phases, or by biologically induced effects in the lake chemistry that are not considered in our calculations. Even in these cases, the chemical composition in the corresponding ions allows for discussion on their accumulation and the eventual precipitation of these phases. The coupling of in-situ and ex-situ experiments and geochemical modelling is key to understanding the hydrogeochemical and hydroclimatic conditions of soda lakes, evaporite settings, and potentially soda oceans of early Earth and other extraterrestrial bodies. KW - Crystallization sequence KW - Hydrochemical evolution KW - Alkaline brines KW - Sodium carbonate minerals KW - Soda lakes KW - Evaporite deposits PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-568431 DO - https://doi.org/10.1016/j.chemgeo.2022.121222 SN - 0009-2541 VL - 616 SP - 1 EP - 13 PB - Elsevier CY - New York, NY AN - OPUS4-56843 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Söftje, M. A1 - Weingartz, T. A1 - Plarre, Rüdiger A1 - Gjikaj, M. A1 - Namysko, J. C. A1 - Kaufmann, D. E. T1 - Surface Tuning of Wood via Covalent Modification of Its Lignocellulosic Biopolymers with Substituted BenzoatesA Study on Reactivity, Efficiency, and Durability N2 - Chemical modification of wood applying benzotriazolyl-activated carboxylic acids has proven to be a versatile method for the durable functionalization of its lignocellulosic biopolymers. Through this process, the material properties of Wood can be influenced and specifically optimized. To check the scope and limitations of this modification method, various benzamide derivatives with electron-withdrawing (EWG) or electron-donating (EDG) functional groups in different positions of the aromatic ring were synthesized and applied for covalent modification of Scots pine (Pinus sylvestris L.) sapwood in this study. The bonded amounts of substances (up to 2.20 mmol) were compared with the reactivity constants of the Hammett equation, revealing a significant correlation between the modification efficiency and the theoretical reactivity constants of the corresponding aromatic substitution pattern. The successful covalent attachment of the respective substituted benzamides was proven by attenuated total reflection infrared (ATR-IR) spectroscopy, while the stability of the newly formed ester bond was proven in a standardized leaching test. KW - Leaching KW - Wood Protection KW - Wood Modification PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-538932 DO - https://doi.org/10.1021/acsomega.1c04353 VL - 6 IS - 49 SP - 33542 EP - 33553 AN - OPUS4-53893 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Linberg, Kevin A1 - Röder, Bettina A1 - Al-Sabbagh, Dominik A1 - Emmerling, Franziska A1 - Michalchuk, Adam T1 - Controlling polymorphism in molecular cocrystals by variable temperature ball milling N2 - Mechanochemistry offers a unique opportunity to modify and manipulate crystal forms, often providing new products as compared with conventional solution methods. While promising, there is little known about how to control the solid form through mechanochemical means, demanding dedicated investigations. Using a model organic cocrystal system (isonicotinamide:glutaric acid), we here demonstrate that with mechanochemistry, polymorphism can be induced in molecular solids under conditions seemingly different to their conventional thermodynamic (thermal) transition point. Whereas Form II converts to Form I upon heating to 363 K, the same transition can be initiated under ball milling conditions at markedly lower temperatures (348 K). Our results indicate that mechanochemical techniques can help to reduce the energy barriers to solid form transitions, offering new insights into controlling polymorphic forms. Moreover, our results suggest that the nature of mechanochemical transformations could make it difficult to interpret mechanochemical solid form landscapes using conventional equilibrium-based tools. KW - Mechanochemistry KW - Kinetics KW - In situ PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-558878 DO - https://doi.org/10.1039/d2fd00115b SP - 1 EP - 16 PB - Royal Society of Chemistry AN - OPUS4-55887 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Waniek, Tassilo A1 - Braun, Ulrike A1 - Silbernagl, Dorothee A1 - Sturm, Heinz T1 - The impact of water released from boehmite nanoparticles during curing in epoxy-based nanocomposites N2 - The enhancing effect on mechanical properties of boehmite (γ-AlOOH) nanoparticles (BNP) in epoxy-based nanocomposites on the macroscopic scale encouraged recent research to investigate the micro- and nanoscopic properties. Several studies presented different aspects relatable to an alteration of the epoxy polymer network formation by the BNP with need for further experiments to identify the mode of action. With FTIR-spectroscopic methods this study identifies interactions of the BNP with the epoxy polymer matrix during the curing process as well as in the cured nanocomposite. The data reveals that not the BNP themselves, but the water released from them strongly influences the curing process by hydrolysis of the anhydride hardener or protonation of the amine accelerator. The changes of the curing processes are discussed in detail. The changes of the curing processes enable new explanation for the changed material properties by BNP discussed in recent research like a lowered glass transition temperature region (Tg) and an interphase formation. KW - Spectroscopy KW - Aluminium oxide hydroxide KW - Glass transition temperature KW - Material chemistry KW - Nanocomposites KW - Structure-property relationship PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-527202 DO - https://doi.org/10.1002/app.51006 VL - 138 IS - 39 SP - 51006 PB - Wiley Periodicals LLC CY - Hoboken AN - OPUS4-52720 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gumenyuk, Andrey T1 - New developments in high power laser and hybrid welding of thick plates for application in modern ship building N2 - High power laser beam welding has been already introduced in ship building industry since last two decades and is characterized by higher performance as conventional arc welding technologies through its higher welding speed, penetration depth and therefore higher productivity. Moreover, high quality weld joints are achievable thanks to a stronger automatization degree and better repeatability of the process. A further advantage of the laser beam welding is a manufacturing of parts with very low distortion according to much lower heat input, so that rework amount can be reduced significantly. Nevertheless, there are still some unresolved problems limiting the range of application of the technology in part manufacturing within ship building industry, restricted by development and application of new materials or new design of ship vessels. The present contribution deals with some novel aspects of laser beam welding technology allowing to widen this range significantly. One of the possibilities is to increase the weld seam thickness for single pass laser or laser-hybrid welding is to apply contactless EM-support system based on generation of the Lorentz force counteracting the liquid metal drop out. Also, application of laser-hybrid welding technology for welding novel materials like cold resistant steel X8Ni9 used for construction of LNG tanks brings technological and design advantages comparing to conventional welding technologies by using of a similar alloyed filler wire instead of expensive Ni-based filler material. Finally, it is shown how the application of computational techniques can be used to helps to improve the quality of laser welded joints and avoid the critical weld failure by optimization of the welding process parameters. T2 - SHY Virtual Laserforum 2020 CY - Online meeting DA - 01.09.2020 KW - Ship building KW - Laser beam welding KW - Hybrid laser arc welding PY - 2020 UR - https://laserforum.mobieforum.fi/ AN - OPUS4-51221 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Spranger, Felix A1 - Hilgenberg, Kai A1 - Rethmeier, Michael T1 - Anwendung der Laserimplantation zur Strukturierung verschleißgefährdeter Werkzeuge N2 - In einer Vielzahl technischer Anwendungen spielt die Aufrechterhaltung eines definierten Reibungs- und Verschleißverhaltens zwischen bewegten Oberflächen für die Sicherheit und Funktionalität eine entscheidende Rolle. Die Oberflächentechnik versucht durch geeignete Verfahren die Randschichten zu ertüchtigen, um Reibung und Verschleiß zu kontrollieren. Eine Verbesserung der Materialeigenschaften kann durch flächige Beschichtungen erreicht werden. Zusätzlich ermöglichen Oberflächenstrukturierungen breite Möglichkeiten zur Beeinflussung des Schmierungszustandes bzw. der Kontaktbedingungen. Neben Negativstrukturen bieten ebenfalls erhabene Mikrostrukturen großes Potenzial zur Beeinflussung des tribologischen Verhaltens. Ihr Einsatz ist aber aufgrund der besonderen Verschleißproblematik erhabener Strukturen momentan limitiert, so dass in der Regel zusätzliche verschleißreduzierende Beschichtungen notwendig werden. In diesem Beitrag wurde das Verfahren der Laserimplantation angewandt, mit dem erhabene und separierte Oberflächenstrukturen hoher Verschleißfestigkeit in einem Fertigungsschritt erzeugbar sind. Das Verfahren basiert auf einem lokalisierten Dispergieren von Hartstoffpartikeln. Hierfür wurde erstmalig ein gepulster Faserlaser mit hoher Strahlqualität zur Erzeugung punkt- und linienförmiger Mikrostrukturen angewandt. Versuche wurden auf dem Kaltarbeitsstahl X153CrMoV12 unter Anwendung von Titandiborid als Hartstoff durchgeführt. Anhand von Härtemessungen konnte gezeigt werden, dass sowohl punkt- als auch linienförmige Strukturen mit Härten über 1000 HV1 und einer feinkörnigen Mikrostruktur mit feinverteilten Hartstoffpartikeln herstellbar sind. Des Weiteren war es möglich, die Implantgeometrien, welche an Querschliffen und durch Weißlichtinterferometeraufnahmen erfasst wurden, durch die Pulsleistung und Pulsdauer zu steuern. T2 - 38. Assistentenseminar der WGF CY - Rabenau, Germany DA - 06.09.2017 KW - Laserimplantation PY - 2018 SN - 978-3-96144-028-3 VL - 342 SP - 24 EP - 33 CY - Düsseldorf AN - OPUS4-47295 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - INPR A1 - Medrano Sandonas, Leonardo A1 - Balcells, David A1 - Bochkarev, Anton A1 - Cole, Jacqueline M. A1 - Deringer, Volker L. A1 - Dobrautz, Werner A1 - Ehrenhofer, Adrian A1 - Frank, Thorben A1 - Friederich, Pascal A1 - Friedrich, Rico A1 - George, Janine A1 - Ghiringhelli, Luca A1 - Hinostroza Caldas, Alejandra A1 - Juraskova, Veronika A1 - Kneiding, Hannes A1 - Lysogorskiy, Yury A1 - Margraf, Johannes T. A1 - Türk, Hanna A1 - von Lilienfeld, Anatole A1 - Todorović, Milica A1 - Tkatchenko, Alexandre A1 - Rossi, Mariana A1 - Cuniberti, Gianaurelio T1 - Perspective: Towards sustainable exploration of chemical spaces with machine learning N2 - Artificial intelligence is transforming molecular and materials science, but its growing computational and data demands raise critical sustainability challenges. In this Perspective, we examine resource considerations across the AI-driven discovery pipeline--from quantum-mechanical (QM) data generation and model training to automated, self-driving research workflows--building on discussions from the ``SusML workshop: Towards sustainable exploration of chemical spaces with machine learning'' held in Dresden, Germany. In this context, the availability of large quantum datasets has enabled rigorous benchmarking and rapid methodological progress, while also incurring substantial energy and infrastructure costs. We highlight emerging strategies to enhance efficiency, including general-purpose machine learning (ML) models, multi-fidelity approaches, model distillation, and active learning. Moreover, incorporating physics-based constraints within hierarchical workflows, where fast ML surrogates are applied broadly and high-accuracy QM methods are used selectively, can further optimize resource use without compromising reliability. Equally important is bridging the gap between idealized computational predictions and real-world conditions by accounting for synthesizability and multi-objective design criteria, which is essential for practical impact. Finally, we argue that sustainable progress will rely on open data and models, reusable workflows, and domain-specific AI systems that maximize scientific value per unit of computation, enabling efficient and responsible discovery of technological materials and therapeutics. KW - Materials acceleration platforms KW - Autonomous and digitalized workflows KW - Energy and functional materials design KW - Physics‑informed and multi‑fidelity ML PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-658911 DO - https://doi.org/10.48550/arXiv.2604.00069 SN - 2331-8422 SP - 1 EP - 44 PB - Cornell University CY - Ithaca, NY AN - OPUS4-65891 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - de Moraes, M. C. A1 - Durlo Tambara, Luís Urbano A1 - Cheriaf, M. A1 - Rocha, J. C. T1 - The influence of relative humidity on drying shrinkage mechanisms in hybrid alkaline systems with bottom ash and rice husk ash N2 - This study investigated the influence of relative humidity (RH = 30%, 60 %, and 90 %) on the drying shrinkage behaviour of hybrid alkaline cement (HAC) systems, composed of 30 % Portland cement and 70 % bottom ash (BA) and/or rice husk ash (RHA). At RH < 30 %, HAC mortars exhibited shrinkage strains up to 7 times higher than Portland cement, whereas curing at RH > 90 % reduced shrinkage by nearly 15-fold compared to dry conditions. The 70RHA mixture demonstrated the highest shrinkage under low RH, associated with its refined micropore structure and elevated internal surface area. Nitrogen adsorption-desorption analysis revealed that low RH hindered pore refinement, while wet curing promoted gel densification, increasing the fraction of pores below 5 nm and improving compressive strength. At intermediate RH, mesopore volume increased after 28 days, consistent with microstructural changes associated with moisture exchange processes. This work provides a combined analysis of humidity-dependent shrinkage mechanisms and pore structure evolution in hybrid alkaline systems incorporating industrial and agricultural residues. The main contribution lies in identifying two distinct shrinkage regimes governed by pore-scale mechanisms under different RH conditions, offering practical guidance for curing optimisation and dimensional stability control in sustainable cementitious materials. KW - Alkali activation KW - Hybrid alkaline cement KW - Bottom ash KW - Rice husk ash KW - Drying shrinkage PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-659064 DO - https://doi.org/10.1016/j.rineng.2026.110206 SN - 2590-1230 VL - 30 SP - 1 EP - 16 PB - Elsevier CY - Amsterdam AN - OPUS4-65906 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - INPR A1 - Grandel, Jonas A1 - Benner, Philipp A1 - George, Janine T1 - Parameter-efficient fine-tuning of machine-learning interatomic potentials for phonon and thermal properties N2 - Machine-learning interatomic potentials are widely used as computationally efficient surrogates for density functional theory in atomistic simulations, enabling large-scale, long-time modeling of materials systems. We investigate how different fine-tuning strategies influence the prediction of harmonic phonon band structures, thermal properties, and the potential energy surface along imaginary phonon modes. We achieve substantial accuracy improvements with minimal additional data, with as few as 10 additional training structures already yielding significant gains. In addition to existing approaches, we introduce Equitrain, a finetuning framework that implements LoRA-based adaptation. Across 53 materials systems, we show that fine-tuned models consistently outperform both the underlying pretrained model and models trained from scratch. Equitrain achieves the best overall performance, and our results demonstrate that fine-tuning enables accurate phonon predictions. KW - Phonons KW - Thermodynamic properties KW - Phase transitions KW - Long-term stability KW - Machine learning interatomic potentials KW - Finetuning KW - Automation PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-658932 DO - https://doi.org/10.48550/arXiv.2604.01017 SN - 2331-8422 SP - 1 EP - 32 PB - Cornell University CY - Ithaca, NY AN - OPUS4-65893 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fritzsche, André A1 - Hilgenberg, Kai A1 - Teichmann, F. A1 - Pries, H. A1 - Dilger, K. A1 - Rethmeier, Michael T1 - Improved degassing in laser beam welding of aluminum die casting by an electromagnetic field N2 - The paper describes an experimental investigation of the electromagnetic porosity reduction in partial penetration laser beam welding of 6 mm thick aluminum die casting AlSi9MnMg. The Investigation reveals that the usage of an electromagnetic field leads to a significant reduction of the porosity as well as to a surface smoothing of aluminum die casting. Based on the reference case without an electromagnetic influence, the porosity area was reduced gradually up to 76%. Metallurgical pores as well as process pores were removed from the weld pool. Also the weld reinforcement was improved up to 78%. Best results were reached with a frequency of 4325 Hz and a magnetic flux density of 348 mT. Although a complete prevention of porosity was not achieved, the best weld seam reached a high quality and can be ranked in valuation group B of DIN EN ISO 13919-2:2001–12. KW - Laser beam welding KW - Die-cast aluminum KW - Porosity reduction KW - Electromagnetic influence PY - 2018 DO - https://doi.org/10.1016/j.jmatprotec.2017.10.021 SN - 0924-0136 VL - 253 SP - 51 EP - 56 PB - Elsevier CY - Amsterdam AN - OPUS4-42767 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Schilling, Markus A1 - Bayerlein, Bernd A1 - Waitelonis, J. A1 - Birkholz, H. A1 - von Hartrott, P. T1 - Tensile Test Ontology (TTO) N2 - This is the tensile test ontology (TTO) in version 3.0.0 as developed on the basis of the tensile test standard ISO 6892-1:2019-11: Metallic materials - Tensile Testing - Part 1: Method of test at room temperature. The TTO was developed in the frame of the project Plattform MaterialDigital (PMD). The TTO provides conceptualizations valid for the description of tensile tests and corresponding data in accordance with the respective test standard. By using TTO for storing tensile test data, all data will be well structured and based on a common vocabulary agreed upon by an expert group (generation of FAIR data) which will lead to enhanced data interoperability. Due to the import of the PMD core ontology (PMDco), here in version 3.0.0, the interoperability of tensile test data is enhanced and querying in combination with other aspects and data within the broad field of material science and engineering (MSE) is facilitated. KW - Semantic Technology KW - Knowledge Graph KW - Tensile Test Ontology KW - Ontology KW - Machine-actionability PY - 2026 UR - https://github.com/materialdigital/tensile-test-ontology/releases/tag/v3.0.0 UR - https://github.com/materialdigital/tensile-test-ontology PB - GitHub CY - San Francisco, CA, USA AN - OPUS4-65909 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yildirim, Arda T1 - Structure, Dynamics and Phase Behavior of a Discotic Liquid Crystal Confined in Nanoporous Anodic Aluminum Oxide Membranes N2 - Discotic liquid crystals (DLCs) are a promising class of soft matter for electronic applications. This is due to their ability to organize and stack themselves into columns in a hexagonal columnar mesophase, a mesophase in between the plastic crystalline and isotropic phase, driven by the overlap of the π orbitals of their aromatic core. This leads to a high charge-carrier mobility along the column axis. Further, these columns could then be considered as “molecular nanowires”. Spatial confinement of soft matter in nanoporous media influences its structure, thermodynamic properties, and mobility. Embedding liquid crystals and polymers into nanopores of anodic aluminum oxide (AAO) results in a 2D nanoconfinement of these materials. This confinement affects their properties, compared to the bulk, such as phase transition temperatures and enthalpies, molecular mobility, and architecture of the crystallization. In this study, 2,3,6,7,10,11 hexakis[hexyloxy] triphenylene (HAT6), a triphenylene-based DLC, was confined into nanoporous AAO membranes. The structure, dynamics and the phase behavior of the confined HAT6 were investigated by broadband dielectric spectroscopy (BDS) and differential scanning calorimetry (DSC). HAT6 was embedded into nanoporous AAO membranes by melt infiltration in the isotropic phase under argon atmosphere. The membranes have parallel aligned cylindrical nanopores, with different pore diameters in the range of 10-180 nm. Bulk HAT6 forms a hexagonal columnar phase; in between the isotropic phase above 371 K and the plastic crystalline phase below 340 K. Unlike the bulk, the confined HAT6 split the phase transitions in two or more, which might be interpret as different phase structures; close to the wall and at the pore center. Moreover, the phase transitions of the confined HAT6 shifted, with decreasing pore diameter, to lower temperatures. The dependencies of the phase transition temperatures on the pore size was well-described by the Landau-de Gennes model. Furthermore, pore surfaces of a series of membranes were chemically modified, resulting in a more hydrophobic pore surface than the unmodified ones. HAT6 was embedded into the modified membranes by the same aforementioned preparation. The influence of the changed host-guest-interaction, on the structure, dynamics, and the phase behavior of HAT6 confined in the modified membranes, was also investigated by BDS and DSC. T2 - Liquids 2017 – 10. Liquid Matter Conference CY - Ljubljana, Slovenia DA - 17.07.2017 KW - Discotic Liquid Crystals KW - Nanoconfinement PY - 2017 AN - OPUS4-41178 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Raute, J. A1 - Schmidt, Jonathan A1 - Bhadeliya, Ashok A1 - Rehmer, Birgit A1 - Olbricht, Jürgen A1 - Jokisch, T. A1 - Biegler, M. A1 - Rethmeier, Michael T1 - Investigation on seam quality and fatigue crack propagation in electron beam welded additive manufactured Inconel 939 N2 - Laser powder bed fusion of metals (PBF-LB/M) offers great potential for the production of new and spare parts for stationary gas turbines made of nickel superalloys such as Inconel 939 (IN939). In order to enable integration into existing assemblies and overcome design limitations, the additive manufacturing process chain must be expanded by suitable joining techniques. This study compares the electron beam welding of cast IN939 sheets and sheets produced additively using PBF-LB/M. The investigation focuses on the achievable seam quality with regard to geometric irregularities and internal defects in the form of liquation cracks on the microscale in the heat-affected zone. The evaluation of the welded samples shows no differences in the formation of the seam shape between the additively manufactured material and the cast material. For both materials, the highest quality category for beam-welded seams according to DIN EN ISO 13,919–1 was achieved at high welding speeds of 20 mm/s. Regardless of the manufacturing method, both materials show an increase in crack formation with increasing welding speed. However, due to its microstructure, the PBF-LB/M material exhibits significantly fewer microcracks overall. Final crack propagation tests on welded PBF-LB/M samples that were treated using HIP also show stable crack growth without sudden failure, which opens up potential for practical application. KW - Electron beam welding KW - Inconel 939 KW - PBF-LB/M KW - Liquation cracking KW - Fatigue crack propagation PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-657015 DO - https://doi.org/10.1016/j.jajp.2026.100389 SN - 2666-3309 VL - 13 SP - 1 EP - 10 PB - Elsevier B.V. AN - OPUS4-65701 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fahmy, Alaa A1 - Schönhals, Andreas T1 - Reaction of CO2 gas with (radicals in) plasma-polymerized acrylic acid (and formation of COOH-rich polymer layers) N2 - In contrast to most of the existing literature on plasma polymerization of acrylic acid (AA), not only the chemical structure and film thickness of the deposits were studied, but also a new way to obtain COOH-rich surfaces. This is an important aspect when applying the obtained coatings for biomedical and electronics applications. Therefore, acrylic acid/CO2 polymer films with a thickness of ca. 150 nm were deposited in the pulsed plasma regime onto polyethylene and aluminium as organic and inorganic substrates. Their structure–property relationships were studied in dependence on the mixture ratio of acrylic acid monomer and CO2 gas. The influence of the CO2 gas on the regularity and functionality of plasma deposited poly(acrylic acid) (PAA) was studied in detail using bulk-sensitive (dielectric spectroscopy and Fourier transforms infrared spectroscopy) as well as surface-sensitive methods such as X-ray photoelectron spectroscopy. For a clear identification of the functionality of the deposited films, the COOH groups were estimated after derivatization with trifluoroethanol by XPS measurement as well as by the quantitative analysis of the FTIR data. Results show, in presence of a small amount of CO2 gas within the acrylic acid plasma, a structure of poly(acrylic acid) with high concentration of COOH groups was obtained. However, the excess of CO2 gas in the plasma chamber leads to fragmentation of the monomer or/and degradation of the layer which is already deposited. A polymer network is obtained with an increasing abundance of branched groups for AA/CO2 with increasing CO2 gas in the mixture. KW - Poly(acrylic acid) KW - Plasma polymerization KW - COOH rich surfaces PY - 2016 DO - https://doi.org/10.1002/ppap.201500128 SN - 1612-8850 VL - 13 IS - 5 SP - 499 EP - 508 PB - Wiley-VCH Verlag CY - Weinheim AN - OPUS4-36058 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Huo, Wenjie A1 - Schmies, Lennart A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael A1 - Wolter, Katinka T1 - An illumination based backdoor attack against crack detection systems in laser beam welding N2 - Deep neural networks (DNNs) have been wildly used in engineering and have achieved state-of-the-art performance in prediction and measurement tasks. A solidification crack is a serious fault during laser beam welding and it has been proven to be successfully detected using DNNs. Recently, research on the security of DNNs is receiving increasing attention because it is necessary to explore the reliability of DNNs to avoid potential security risks. The backdoor attack is a serious threat, where attackers aim to inject an inconspicuous pattern referred to as trigger into a small portion of training data, resulting in incorrect predictions in the reference phase whenever the input contains the trigger. In this work, we first generate experimental data containing actual cracks in the welding laboratory for training a crack detection model. Then, targeting this scenario, we design a new type of backdoor attack to induce the model to predict the crack as a normal state. Considering the stealthiness of the attack, a common phenomenon during the welding process, illumination, is used as the backdoor trigger. Experimental results demonstrate that the proposed method can successfully attack the crack detection system and achieve over 90% attack success rate on the test set. T2 - 8th ML4CPS 2025 – Machine Learning for Cyber-Physical Systems CY - Berlin, Germany DA - 06.03,2025 KW - System security KW - Welding crack detection KW - Backdoor attack KW - Deep neural networks PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-651357 DO - https://doi.org/10.24405/20021 VL - 2025 SP - 12 EP - 21 PB - Universitätsbibliothek der HSU/UniBw H CY - Hamburg AN - OPUS4-65135 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Shakeel, Yusra A1 - Ávila Calderón, Luis T1 - Creating Exemplary RDM Reference Datasets: Technical Process Overview N2 - The aim of the task area Materials Data Infrastructure (TA-MDI) of the consortium Materials Science and Engineering (MatWerk) of National Research Data Infrastructure (NFDI) is to shape scientific datasets obtained through the Participant Projects (PPs) from a data management perspective conforming to the FAIR principles, making use of the FAIR Digital Object (FAIR DO) concept, including structured metadata and storage solutions. As an example, they apply PP18 (BAM) as a use case to demonstrate the proposed technical workflow. T2 - All-Hands-on-Deck congress from the NFDI-MatWerk CY - Siegburg, Germany DA - 08.03.2023 KW - NFDI KW - Reference Dataset KW - FAIR KW - Research Data Management PY - 2022 AN - OPUS4-57149 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Huo, Wenjie A1 - Schmies, Lennart A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael A1 - Wolter, Katinka T1 - Prediction of mean strain from laser beam welding images and detection of defects via strain curves based on machine learning N2 - With the advancement of machine learning, many predictions and measurements in visual tasks can be achieved by convolutional neural networks (CNNs). Solidification hot cracking is a significant defect in laser beam welding, commonly encountered in practical applications. Existing theories indicate that the formation of cracks is closely related to strain accumulation near the solidification front. In this paper, we first leverage supervised Regression networks to design CNNs that achieve real-time average strain estimation for each frame in the collected welding videos. Two different architectures are proposed and compared: the first model stacks two frames at a set interval and feeds them into the network, while the second model extracts image features individually and predicts the results by calculating the correlation between them. Each network has its own advantages in Terms of computational efficiency and accuracy. Finally, we further train a multilayer perceptron (MLP) classification model that can detect the occurrence of cracks based on the predicted strain behaviors. KW - Laser beam welding KW - Mean strain prediction KW - Solidification cracking detection Convolutional neural networks KW - Convolutional neural networks PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-644495 DO - https://doi.org/10.1016/j.optlastec.2025.113975 SN - 0030-3992 VL - 192, Part F SP - 1 EP - 8 PB - Elsevier Ltd. AN - OPUS4-64449 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Biegler, M. A1 - Khazan, P. A1 - Gazen, M. A1 - Rethmeier, Michael T1 - Improvement of numerical simulation model setup and calculation time in additive manufacturing-laser-metal-deposition components with an advanced modelling strategy N2 - Rapid localized heating and cooling during additive manufacturing using laser deposition method (LMD) lead to loss of dimensional accuracy as well as cracking of built parts. Finite-Element welding simulations allow prediction of geometrical deviations and accumulated residual stresses as well as their optimization before conducting experiments. Due to the great length of stacked welds, calculation times for fully transient thermomechanical simulations are currently long, the calculation stability suffers from the high number of contact bodies in the model and the modelling effort is high, as the geometries need to be sliced and positioned layer-wise. In this contribution, an integrated modelling approach is demonstrated for a thin-walled LMD component made from 30 layers of 1.4404 (316L) stainless steel: Instead of the layer-by-layer modelling strategy commonly found in the literature, the whole component mesh is kept in one piece and the fully transient, layer-by-layer material deposition is implemented via element sets. In contrast to prior simulations, nonlinear contact between the layers does not have to be considered, significantly decreasing calculation times. The calculated distortions are compared to recently published, in-situ digital image correlation (DIC) measurements as well as numerical simulations conducted with the established layer-wise modelling strategy to judge result quality. Finally, the improvement in calculation time and ease-of-use is compared between both modelling approaches and conclusions regarding future usage for industrial-scale components are drawn. T2 - 12th International Seminar ‘Numerical Analysis of Weldability' CY - Graz, Austria DA - 23.09.2018 KW - Additive Manufacturing KW - Laser Metal Deposition KW - Distortion simulation KW - Calculation time KW - Directed energy deposition KW - Efficient modelling PY - 2019 SN - 978-3-85125-615-4 SN - 978-3-85125-616-1 DO - https://doi.org/10.3217/978-3-85125-615-4-52 SN - 2410-0544 VL - 2019 SP - 979 EP - 1003 PB - Verlag der Technischen Universität Graz CY - Graz AN - OPUS4-49274 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fabry, Çağtay A1 - Pittner, Andreas A1 - Rethmeier, Michael T1 - Arc-sidewall-attaching-driven control of swing arc motion in narrow gap GMAW N2 - A novel, event-driven approach to controlling the weaving motion in swing arc narrow gap GMAW is presented in this study. The control method is based on independently detecting the arc attachment event at each sidewall of the narrow groove to adjust the weaving motion in real time. Previous arc sensing approaches for swing arc principles are based on evaluating and comparing arc sensor readings collected during the dwell periods at each sidewall. Not only does this require the torch to be positioned at the groove centre and the arc motion to be symmetric, but previous methods have also been shown to rely on complex parametrization of control parameters. The newly presented approach is based on the real-time monitoring of the welding current progression during the approach of the arc towards the sidewall of the groove independently on each side. As soon as the arc attachment at the sidewall is detected based on a characteristic rise in the current signal, the weaving motion is stopped. For reference experiments in a 21-mm wide groove, the weaving angle amplitude is controlled and limited to 50° on both sides individually, resulting in stable process conditions and uniform sidewall fusion. It is further shown that the newly developed control method can successfully be applied to groove widths of 18 mm and 24 mm without reconfiguration of the control parameters, highlighting the flexibility of the approach. KW - Gas metal arc welding KW - Narrow gap KW - Arc sensor KW - Control PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-647640 DO - https://doi.org/10.1007/s40194-025-02238-5 SN - 0043-2288 SP - 1 EP - 11 PB - Springer Science and Business Media LLC AN - OPUS4-64764 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meng, Xiangmeng A1 - Bachmann, Marcel A1 - Kising, Pascal A1 - Yang, Fan A1 - Rethmeier, Michael T1 - Prediction of weld pool and keyhole geometries in high-power laser beam welding through a physics-informed generative artificial intelligence approach N2 - The weld pool and keyhole geometries are critical characteristics in evaluating the stability of the high-power laser beam welding (LBW) process and determining the resultant weld quality. However, obtaining these data through experimental or numerical methods remains challenging due to the difficulties in experimental measurements and the high computational demands of numerical modelling. This paper presents a physics-informed generative approach for predicting weld pool and keyhole geometries in the LBW process. With the help of a well experimentally validated numerical model considering the underlying physics in the LBW, the geometries of the weld pool and keyhole under various welding conditions are calculated, serving as the dataset of the generative model. A conditional variational autoencoder model is employed to generate realistic 2D weld pool and keyhole geometries from the welding parameters. We utilize a β-variational autoencoder model with the evidence lower bound loss function and include Kullback–Leibler divergence annealing to better optimize model performance and stability during training. The generated results show a good agreement with the ground truth from the numerical simulation. The proposed approach exhibits the potential of physics-informed generative models for a rapid and accurate prediction of the weld pool geometries across a diverse range of process parameters, offering a computationally efficient alternative to full numerical simulations for process optimization and control in laser beam welding processes. KW - Laser beam welding KW - Generative artificial intelligence KW - Machine learning KW - Numerical simulation KW - Weld pool KW - Keyhole dynamics PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-656621 DO - https://doi.org/10.2351/7.0001862 SN - 1042-346X VL - 38 IS - 1 SP - 1 EP - 8 PB - Laser Institute of America AN - OPUS4-65662 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fabry, Çağtay A1 - Pittner, Andreas A1 - Kaplan, Alexander A1 - Rethmeier, Michael T1 - Digitalisation and Carbon Footprint Evaluation of Gas Metal Arc Welding and Wire-Arc Directed Energy Deposition N2 - This paper showcases how a holistic approach to digitalisation enables data-driven welding applications, exemplarily for a gas metal arc welding (GMAW) laboratory. The workflow integrates advanced process monitoring, synchronised multi-sensor data acquisition and tools for data analytics. A welding domain-specific data exchange format weldx is presented that unifies and aggregates the data sets acquired during process monitoring with final component quality metrics, supporting reuse, traceability, and reproducibility. Two case studies illustrate the approach. First, GMAW parameters are adaptively adjusted according to local seam geometry to compensate joint-preparation deviations from nominal values typical for large-scale steel fabrication. Second, the seamless data aggregation along the welding production chain enables an automatic life-cycle assessment (LCA), quantifying the environmental impacts of additive manufacturing with DED Arc/M and attributing the dominant contributors to the carbon footprint. Collectively, the results indicate that a fully integrated experimental set-up together with standardised data structures and scalable analytics can couple monitoring, control, and sustainability, thereby realising the potential of digitalisation for high-quality and environmentally informed welding production. KW - Digitalisation KW - Arc welding KW - DED-arc KW - Life Cycle Assessment PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-656812 DO - https://doi.org/10.1088/1757-899X/1342/1/012067 SN - 1757-8981 VL - 1342 IS - 1 SP - 1 EP - 15 PB - IOP Publishing AN - OPUS4-65681 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yang, Fan T1 - Experimental and numerical investigations of suppression mechanism of an oscillating magnetic field on process porosity during laser beam welding N2 - Magnetohydrodynamic technology is increasingly recognized as a promising approach for enhancing the quality of deep penetration laser beam welding. This study employs experimental and numerical methods to investigate the effects of an auxiliary oscillating magnetic field on reducing porosity in the laser beam welding of 5754 aluminum alloy. The experimental results clearly demonstrate a significant reduction in the porosity ratio, thereby validating the efficacy of applying MHD technology in mitigating porosity during the laser beam welding process. In addition, a transient 3D multi-physical model has been developed, integrating the magnetohydrodynamic and metal vapor plume, to gain a more comprehensive understanding of the porosity suppression mechanism. The introduction of an oscillating magnetic field generates a time-averaged downward Lorentz force. This Lorentz force, in turn, induces an electromagnetic expulsive force, which effectively increases the upward escape velocity of bubbles in the molten pool. Furthermore, the molten pool shape is significantly enlarged, which further facilitate the escape of bubbles. The simulation results agree well with the experimental results. T2 - Assistentenseminar der WGF (Wissenschaftliche Gesellschaft Fügetechnik e.V. im DVS) CY - Päwesin, Germany DA - 20.09.2023 KW - Deep penetration laser beam welding KW - Oscillating magnetic field KW - Numerical simulation KW - Porosity PY - 2023 AN - OPUS4-58796 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sonntag, Nadja T1 - Dwell-Fatigue and Cyclic Softening of Grade P92 Steel under LCF and TMF Conditions N2 - Tempered martensite-ferritic steels, such as the grade P92 steel studied in this contribution, exhibit pronounced macroscopic cyclic softening under isothermal low-cycle fatigue (LCF) and non-isothermal thermomechanical fatigue (TMF) conditions, which is considered to be the predominant degradation mechanism in high-temperature fatigue in this and other material groups. However, such softening processes are highly complex since microscopic (e.g., recovery) and macroscopic (e.g., crack initiation and growth), as well as global and local effects superimpose, especially under creep-fatigue conditions. In this contribution, we discuss the cyclic deformation and softening behavior of P92 in strain-controlled LCF, in-phase (IP) TMF, and out-of-phase (OP) TMF tests with and without dwell times in the temperature range from 300 °C to 620°C. EBSD-based dislocation analysis on various fatigued material states confirms the continuous redistribution and annihilation of geometrically necessary dislocations in all studied states, which can be quantitatively correlated with macroscopic softening despite different damage mechanisms for different test types. Deviations from this correlation are observed for OP TMF and LCF with dwell times, i.e., for conditions where optical microscopy reveals pronounced crack-oxidation interactions at the specimen surfaces. T2 - LCF9 - Ninth International Conference on Low Cycle Fatigue CY - Berlin, Germany DA - 21.06.2022 KW - LCF KW - TMF KW - EBSD PY - 2022 DO - https://doi.org/10.48447/LCF9-2022-111 AN - OPUS4-55128 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Putra, Stephen Nugraha T1 - Numerical study on the temperature characteristic of material absorptivity and its significance in high-power laser beam welding N2 - The absorptivity of metallic materials plays an important role in high-power laser beam welding. It affects the amount of absorbed laser power leading to the heating and melting of the surfaces to be joined and is highly dependent on the temperature. Nonetheless, this key characteristic is often ignored in numerical simulations and an empirical parameter determined by trial-and-error approaches is rather implemented to calibrate the results. In the present work, the temperature dependence of laser absorption is included in a three-dimensional multiphase numerical model considering the coupled fluid flow and heat transfer. The calculated laser absorption is determined by the temperature-dependent material properties, laser characteristics, and incident angle of the laser beam. It is found that the temperature dependence of the laser absorption is crucial for accurately determining the keyhole and weld pool geometries, which is validated by experimental measurements using 304 austenitic steel. T2 - 13th CIRP Conference on Photonic Technologies [LANE 2024] CY - Fürth, Germany DA - 15.09.2024 KW - Laser beam welding KW - Temperature dependent absorption KW - Weld pool KW - Keyhole dynamics KW - Numerical modelling PY - 2024 AN - OPUS4-61612 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meng, Xiangmeng A1 - Putra, Stephen Nugraha A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - A statistical assessment of the laser energy absorption and keyhole stability in high-power laser welding N2 - The behavior of the molten pool and final weld qualities in high-power laser welding are significantly influenced by laser absorption and keyhole stability. However, the dynamic features involved make the in-depth analyses challenging. This study addresses the challenges by conducting a thorough statistical evaluation of the effects of key welding parameters on laser absorption and keyhole fluctuations, using experimental investigations and a robustly validated multi-physics model. From a statistical aspect, the laser energy distribution and the keyhole collapse, commonly considered to be highly time-varying, show certain regularities, for example, three distinct regions of the temporally averaged energy distribution and a universal normal distribution of the keyhole collapse positions. Further discussion is performed to clarify the greater potential of the statistical data in revealing some well-known, industry-related but unclearly explained findings, such as the saturation of the weld penetration with increasing heat input and the physical basis of the contributions of different welding parameters in the porosity reduction. KW - Laser welding KW - Laser absorption KW - Keyhole stability KW - Porosity defect KW - Multi-physics modeling PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-628367 DO - https://doi.org/10.1016/j.jmapro.2025.03.053 SN - 2212-4616 VL - 141 SP - 885 EP - 896 AN - OPUS4-62836 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yang, Chunliang A1 - Yang, Fan A1 - Meng, Xiangmeng A1 - Putra, Stephen Nugraha A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Experimental and numerical study on grain refinement in electromagnetic assisted laser beam welding of 5754 Al alloy N2 - Through experimental observation and auxiliary numerical simulation, this investigation studies the different types of grain refinement of 5754 aluminum alloy laser beam welding by applying a transverse oscillating magnetic field. Scanning electron microscope results have proved that the application of a magnetic field can reduce the average crystal branch width and increase its number. The interaction between the induced eddy current generated by the Seebeck effect and the applied external magnetic field produces a Lorentz force, which is important for the increase in the number of crystal branches. Based on the theory of dendrite fragmentation and the magnetic field-induced branches increment, the grain size reduction caused by the magnetic field is studied. Furthermore, the effects of the magnetic field are analyzed by combining a phase field method model and simulations of nucleation and grain growth. The grain distribution and average grain size after welding verify the reliability of the model. In addition, the introduction of a magnetic field can increase the number of periodic three-dimensional solidification patterns. In the intersection of two periods of solidification patterns, the metal can be re-melted and then re-solidified, which prevents the grains, that have been solidified and formed previously, from further growth and generates some small cellular grains in the new fusion line. The magnetic field increases the building frequency of these solidification structures and thus promotes this kind of grain refinement. KW - Laser beam welding KW - Magnetic field KW - Crystal branch development KW - Grain refinement KW - Periodic solidification pattern PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-584905 DO - https://doi.org/10.2351/7.0001085 SN - 1042-346X VL - 35 IS - 4 SP - 1 EP - 10 PB - AIP Publishing AN - OPUS4-58490 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Javaheri, E. A1 - Pittner, Andreas A1 - Graf, B. A1 - Rethmeier, Michael T1 - Instrumented indentation technique and its application for the determination of local material properties of welded steel structures N2 - The determination of mechanical properties of welded Steel structures such as strength or ductility is a subject of high interest for the majority of Companies in the area of metal Processing. The material Parameters can be obtained by performing the tensile test on the samples made from a part of a component. In some cases, it is highly expensive to produce the tensile specimens especially from the weld metal, which contains different type of microstructure such as weld seam or heat affected zone in an extremely small area. Therefore, a method is described in this paper to determine the material Parameters of high strength Steel structures and welded joints locally and without any additional effort to perform the tensile test. In this method, instrumented indentation technique (IIT), an indenter is pushed on the flat surface of a specimen in a certain period of time and simultaneously the applied force and the corresponding indentation path are measured. The data related to the force-indentation diagram is given as input to an artificial neural network (ANN) to obtain the material Parameters. The ANN can be trained by generating the large qualitative data sets with numerical Simulation of the IIT procedure. The Simulation must be run several times with the different material model parameter sets to generate the numerous force-indentation diagrams as the inputs of ANN. Then, the trained ANN is validated by performing the IIT on the welded joints and comparing the obtained material Parameters from ANN with the tensile test. Consequently, the mechanical properties of welded joints can be determined by performing the IIT and evaluating the resulting data by the ANN. T2 - 39. Assistentenseminar CY - Eupen, Germany DA - 12.09.2018 KW - Steel PY - 2019 SN - 978-396144-070-2 SP - 146 EP - 152 PB - DVS Media GmbH AN - OPUS4-51317 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meng, Xiangmeng T1 - The influence of the free surface reconstruction on the spatial laser energy distribution in high power laser beam welding modeling N2 - An accurate and efficient description of the spatial distribution of laser energy is a crucial factor for the modeling of laser material processing, e.g., laser welding, laser cutting, or laser-based additive manufacturing. In this study, a 3D heat transfer and fluid flow model coupled with the volume-of-fluid algorithm for free surface tracking is developed for the simulation of molten pool dynamics in high-power laser beam welding. The underlying laser-material interactions, i.e., the multiple reflections and Fresnel absorption, are considered by a ray-tracing method. Two strategies of free surface reconstruction used in the ray-tracing method are investigated: a typical piecewise linear interface calculation (PLIC)-based method and a novel localized Level-Set method. The PLIC-based method is discrete, resulting in non-continuous free surface reconstruction. In the localized Level-Set method, a continuous free surface is reconstructed, and thus the exact reflection points can be determined. The calculated spatial laser energy distribution and the corresponding molten pool dynamics from the two methods are analyzed and compared. The obtained numerical results are evaluated with experimental measurements to assure the validity of the proposed model. It is found that distinct patterns of the beam multiple reflections are obtained with the different free surface reconstructions, which shows significant influence not only on the molten pool behaviors but also on the localized keyhole dynamics. T2 - The 41st annual International Congress on Applications of Lasers & Electro-Optics CY - Orlando, FL, USA DA - 17.10.2022 KW - Laser beam welding KW - Laser energy distribution KW - Weld pool dynamics KW - Ray-tracing PY - 2022 AN - OPUS4-56312 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bachmann, Marcel T1 - Challenges in dynamic heat source modeling in high-power laser beam welding N2 - The amount of absorbed energy in the keyhole as well as its spatial and temporal distribution is essential to model the laser beam welding process. The recoil pressure, which develops because of the evaporation process induced by the absorbed laser energy at the keyhole wall, is a key determining factor for the macroscopic flow of the molten metal in the weld pool during high-power laser beam welding. Consequently, a realistic implementation of the effect of laser radiation on the weld metal is crucial to obtain reliable and accurate simulation results. In this paper, we discuss manyfold different improvements on the laser-material interaction, namely, the ray tracing method, in the numerical simulation of the laser beam welding process. The first improvement relates to locating the exact reflection points in the ray tracing method using a so-called cosine condition in the determination algorithm for the intersection of reflected rays and the keyhole surface. A second correction refers to the numerical treatment of the Gaussian distribution of the laser beam, whose beam width is defined by a decay of the laser intensity by a factor of 1/e2, thus ignoring around 14% of the total laser beam energy. In the third step, the changes in the laser radiation distribution in the vertical direction were adapted by using different approximations for the converging and the diverging regions of the laser beam, thus mimicking the beam caustic. Finally, a virtual mesh refinement was adopted in the ray tracing routine. The obtained numerical results were validated with experimental measurements. T2 - International Congress of Applications of Lasers & Electro-Optics 2023 CY - Chicago, Illinois, USA DA - 16.10.2023 KW - Laser beam welding KW - Laser energy distribution KW - Ray tracing KW - Numerical modeling PY - 2023 AN - OPUS4-58759 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas T1 - Data-based arc welding control - Applicability for thick walled structures N2 - The development within the offshore wind energy sector towards more powerful turbines combined with increasing water depth for new wind parks is challenging both, the designer as well as the manufacturer of support structures. Besides XL-monopiles the jacket support structure is a reasonable alternative due to the high rigidity combined with low material consumption. However, the effort for manufacturing of the hollow section joints reduces the economic potential of jacket structures significantly. Therefore, a changeover from an individual towards a serial production based on automated manufactured tubular joints combined with standardized pipes has to be achieved. Hence, this paper addresses the welding process chain of automated manufactured tubular joints including digitization of the relevant manufacturing parameters such as laser scanning of the weld seam geometry. T2 - TWI - Wind Energy - Challenges in integrity management CY - Granta Centre, TWI Ltd., Cambridge, UK DA - 15.03.2018 KW - Digitalisation KW - Adative arc welding processes KW - Offshore wind PY - 2018 AN - OPUS4-46636 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meng, Xiangmeng T1 - Prediction of weld pool and keyhole geometries in high-power laser beam welding through a physics-informed generative approach N2 - The weld pool and keyhole geometries are critical characteristics in evaluating the stability of the high-power laser beam welding (LBW) process and determining the resultant weld quality. However, obtaining these data through experimental or numerical methods remains challenging due to the difficulties in experimental measurements and the high computational demands of numerical modelling. This paper presents a physics-informed generative approach for predicting weld pool and keyhole geometries in the LBW process. With the help of a well experimentally validated numerical model considering the underlying physics in the LBW, the geometries of the weld pool and keyhole under various welding conditions are calculated, serving as the dataset of the generative model. A Conditional Variational Autoencoder (CVAE) model is employed to generate realistic 2D weld pool and keyhole geometries from the welding parameters. We utilize a β-VAE model with the Evidence Lower Bound (ELBO) loss function and include Kullback-Leibler divergence annealing to better optimize model performance and stability during training. The generated results show a good agreement with the ground truth from the numerical simulation. The proposed approach exhibits the potential of physics-informed generative models for a rapid and accurate prediction of the weld pool geometries across a diverse range of process parameters, offering a computationally efficient alternative to full numerical simulations for process optimization and control in laser beam welding processes. T2 - The 45th annual International Congress on Applications of Lasers & Electro-Optics CY - Orlando, FL, USA DA - 12.10.2025 KW - Laser beam welding KW - Generative artificial intelligence KW - Machine Learning KW - Numerical Simulation KW - Weld pool KW - Keyhole dynamics PY - 2025 AN - OPUS4-64812 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Asadujjaman, Asad A1 - Bertin, Annabelle A1 - Schönhals, Andreas T1 - Dielectric analysis of the upper critical solution temperature behaviour of a poly(acrylamide-coacrylonitrile) copolymer system in water N2 - A copolymer consisting of acrylamide (AAm) and acrylonitrile (AN) in aqueous solution was investigated using broadband dielectric spectroscopy at frequencies between 10⁻¹ Hz and 10⁶ Hz in the temperature range from 2 °C to 60 °C. This system shows an UCST phase behavior. The phase transition and aggregation behavior is monitored by both the temperature and frequency dependence of the complex conductivity σ*(f, T), where the AN fraction and the concentration of the solution were varied. Additionally, the dielectric data are compared with the results obtained from dynamic light scattering measurements. The temperature dependence of the DC conductivity (σDC) of the copolymer solution is monitored and the phase transition temperature (PTT) of the poly(AAm-co-AN) copolymer is deduced from a change in the T-dependence of the DC conductivity. The change in σDC can be explained by decreased effective charge carrier mobility and a reduction of the effective charge number density at temperatures below the phase Transition temperature of the poly(AAm-co-AN) solution. A pronounced interfacial polarization effect on the frequency dependence of the real part of the conductivity (σ') is observed at temperatures below the phase Transition temperature. The charge carriers are blocked at the formed aggregates giving rise to this interfacial polarization. The dependence of the interfacial polarization on the acrylonitrile fraction in the copolymer and the concentration of the solution is studied in detail and conclusions concerning the internal structures of the copolymer aggregates are drawn. KW - Thermoresponsive polymres PY - 2017 DO - https://doi.org/10.1039/c6sm02684b SN - 1744-6848 SN - 1744-683X VL - 13 IS - 12 SP - 2384 EP - 2393 PB - Royl Society of Chemistry Publishing AN - OPUS4-39556 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Straße, Anne A1 - Üstündag, Ömer A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael ED - Schmidt, M. ED - Vollertsen, F. ED - Govekar, E. T1 - LMD coatings as filler material for laser beam welded 30 mm thick plates N2 - The development of high energy laser sources enables single-pass welds of thick plates up to 30 mm, but often additional materials are needed to influence the properties of the weld seams. However, the homogenous distribution of filler materials in form of e.g. electrodes is only possible up to 7 mm while the elements are only traceable up to a depth of 14 mm. To overcome this problem a two-step process is used where first the edges of the weld partners are coated with the filler material by laser metal deposition (LMD) and afterwards are welded by laser beam. Single-pass welds with electromagnetic weld pool support of 30 mm thick S355 J2+N-plates with austenitic AISI 316L-coatings were investigated as well as the influence of the coatings to the penetration depth of the laser beam without electromagnetic weld pool support in double-sided joints. The weld seams were tested by X-ray inspection and cross sections. T2 - 11th CIRP Conference on Photonic Technologies [LANE 2020] CY - Online meeting DA - 07.09.2020 KW - Penetration depth KW - Laser metal deposition (LMD) KW - Laser beam welding KW - Filler material distribution PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-512790 DO - https://doi.org/10.1016/j.procir.2020.09.055 SN - 2212-8271 VL - 94 SP - 293 EP - 297 PB - Elsevier B.V. CY - Amsterdam AN - OPUS4-51279 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Straße, Anne A1 - Bakir, Nasim A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael ED - Schmidt, M. ED - Vollertsen, F. ED - Schmidt, B. M. T1 - Preliminary study to investigate the applicability of optical strain measurement technique for the detection of hot cracks in laser metal deposited layers N2 - Laser metal deposition (LMD) as an additive manufacturing technique became increasingly important in recent years and thus the demand for component safety. This is the reason, for the need for reliable in-situ defect detection techniques. For laser beam weld seams an optical measurement technique based on an optical flow algorithm was successfully used to define the critical straining conditions that lead to hot cracking. This algorithm was adapted for bead-on-plate weld seams on LMD deposited layers of IN718 alloy while performing external strain on the specimen in an externally loaded hot cacking test facility. The resulting transversal hot cracks along the weld seam were localized via X-Ray inspection and the type of cracking confirmed by Scanning Electron Microscopy (SEM). The strain distribution was measured in the vicinity of the solidification front and correlated to the detected hot cracks. Based on the results this technique could be adopted for LMD experiments. T2 - 12th CIRP Conference on Photonic Technologies [LANE 2022] CY - Fürth, Germany DA - 04.09.2022 KW - Laser Metal Deposition (LMD) KW - Strain measurement KW - Optical flow KW - Critical strain PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-556445 DO - https://doi.org/10.1016/j.procir.2022.08.034 VL - 111 SP - 335 EP - 339 PB - Elsevier B.V. CY - Amsterdam AN - OPUS4-55644 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Brunner-Schwer, C. T1 - Laser-Plasma-Auftragschweißen als hybrides Beschichtungsverfahren für hohe Auftragsraten mit geringer thermischer Belastung N2 - Gut kombiniert: Laser-Plasma-Auftragschweißen Für den Schutz vor starkem abrasiven Verschleiß (Panzern) oder vor korrosiven Medien (Plattieren) sowie für das Auftragen einer Pufferlage können das Laser-Pulver-Auftragschweißen oder das Plasma-Pulver-Auftragschweißen zum Einsatz kommen. Während das Laser-Pulver-Auftragschweißen eine geringe thermische Belastung verspricht, ermöglicht das Plasma-Pulver-Auftragschweißen hohe Auftragraten. Wissenschaftler des Fraunhofer IPK erarbeiten neuartige Verfahrenskombinationen und Düsenkonzepte, die die jeweiligen Vorteile dieser bestehenden Verfahren vereinen und somit eine hohe Qualität und Effizienz garantieren. So kann beispielsweise die punktgenaue Energie der Laserstrahlung den Plasmalichtbogen stabilisieren und den Wärmeeintrag in das Bauteil besser kontrollieren. T2 - 5. PbA-Sitzung bei der GTV Verschleißschutz GmbH CY - Luckenbach, Germany DA - 21.03.2019 KW - Highspeed-plasma-laser-cladding KW - Wear resistance KW - NiCrBSi KW - Tungsten carbide KW - Deposition welding PY - 2019 AN - OPUS4-49243 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Üstündag, Ömer A1 - Bakir, Nasim A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Elektromagnetische Schmelzbadbeeinflussung beim Laserhybridschweißen von Dickblechen N2 - Die technischen Entwicklungen in der Lasertechnologie in den letzten Jahrzehnten haben eine neue Generation von Hochleistungslasersystemen im Leistungsbereich bis zu 100 kW auf den Markt gebracht. Dennoch ist die industrielle Anwendung des Hochleistungslaserstrahlschweißens auf bis zu 15 mm dicke Bleche beschränkt. Mögliche Ursachen der Einschränkungen des Verfahrens sind z.B. die Sensibilität des Verfahrens auf Fertigungstoleranzen wie Spalt und Kantenversatz, die erhöhte Tropfenbildung bei höheren Blechdicken und eine inhomogene Verteilung des Zusatzwerkstoffes beim Laserhybridschweißen. In dieser Studie wird ein auf extern angelegte Magnetfelder basierte elektromagnetische Schmelzbadstütze eingesetzt, um die Grenzen des Verfahrens zu erweitern und die Herausforderungen zu minimieren. Der wesentliche Vorteil der elektromagnetischen Schmelzbadstütze ist, dass sie berührungslos arbeitet. Mit Hilfe der elektromagnetischen Schmelzbadstütze konnten bei 20 mm dicken Proben aus S355J2 die Tropfenbildung an der Wurzel vermieden werden. Zudem wurde der Einfluss der Kantenqualität auf die Schweißnahtqualität untersucht, wobei verschiedene Schneidverfahren zur Kantenvorbereitung eingesetzt wurden, wie z.B. Plasma-, Brenn- oder Laserschneiden. Es konnte gezeigt werden, dass auch bei schlechteren Kantenvorbereitung im Gegensatz zu gefrästen Bauteilen die Werkstoffe einlagig mittels Laserhybridschweißen bei einer hohen Schweißnahtqualität gefügt werden konnten. Bei plasmageschnittenen Proben wurden zudem eine Spaltüberbrückbarkeit bzw. Kantenversatz von bis zu 2 mm sicher überbrückt. Des Weiteren war es mit Hilfe der externen Magnetfelder möglich, die Durchmischung des Zusatzwerkstoffes über die gesamte Schweißnahttiefe deutlich zu homogenisieren. T2 - 42. Assistentenseminar der Wissenschaftlichen Gesellschaft Fügetechnik e.V. CY - Blankenau, Germany DA - 06.10.2021 KW - Elektromagnetische Schmelzbadstütze KW - Laserhybridschweißen KW - Dickblech PY - 2022 VL - 385 SP - 1 EP - 7 PB - DVS Media GmbH AN - OPUS4-56375 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fabry, Çağtay T1 - WelDX – data and quality standards for welding research N2 - The WelDX research project aims to foster the exchange of scientific data inside the welding community by developing and establishing a new open source file format suitable for documentation of experimental welding data and upholding associated quality standards. In addition to fostering scientific collaboration inside the national and international welding community an associated advisory committee will be established to oversee the future development of the file format. The proposed file format will be developed with regards to current needs of the community regarding interoperability, data quality and performance and will be published under an appropriate open source license. By using the file format objectivity, comparability and reproducibility across different institutes and experimental setups can be improved. T2 - Open Research Data - Open your data for research CY - Berlin, Germany DA - 21.10.2019 KW - Welding KW - Research data management KW - Open science KW - Open data KW - Digitalization PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-493842 DO - https://doi.org/10.5281/zenodo.3514199 AN - OPUS4-49384 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Bachmann, Marcel A1 - Rethmeier, Michael A1 - Meng, Xiangmeng T1 - Project title: Multi-physical simulation of the influence of an auxiliary magnetic field on the process porosity formation during high-power laser beam welding N2 - In this project, a multiphysically coupled numerical model will be developed to quantitatively describe porosity reduction in high-power laser beam welding of up to 10 mm thick AlMg3 using an oscillating magnetic field. The aim is to gain fundamental insights into the physical dependencies of the introduced electromagnetic forces on the melt pool behavior and the reduction of porosity. With the help of the numerical model, the transient, multi-coupled, three-dimensional problem of heat transfer, liquid flow, free surface deformation, and magnetic induction is to be solved, taking into account temperature-dependent material properties. The numerical modelling of the heat source will integrate all relevant physical mechanisms, for instance, multiple reflections of the laser radiation by an advanced ray tracing model, as well as local Fresnel absorption at the keyhole wall. This allows an analysis of the keyhole fluctuations, which have a dominant influence on the formation of process spores during deep penetration welding, based on physical principles. In addition, further physical factors such as the ablation pressure of the evaporating metal, the Laplace pressure, and Marangoni shear stresses are also to be integrated into the model. To evaluate the pore formation and reduction by means of the electromagnetic forces introduced in the molten pool, suitable models for describing the movement of the pores in the melt are to be developed. For the process pores, their movement can be implemented by tracking their surface under consideration of their internal pressure and temperature. With the help of the simulation model, all key factors for the formation of process pores during laser beam welding of the used aluminum alloy, as well as their avoidance, can be decoupled and analyzed. Accompanying welding tests are planned at BAM on a 20 kW fiber laser and a 16 kW disk laser. The magnetic flux density will be up to 500 mT at a maximum frequency of 5 kHz. The experimental results, in particular temperature measurements, weld cross sections, computer tomography, and X-ray examinations, will be used to verify the multiphysical model and its calibration. Moreover, the models will be validated and quantified by in situ high-speed imaging of the keyhole dynamics in a metal/quartz glass configuration with keyhole illumination by a diode laser coaxial to the processing laser. On the basis of the numerical and experimental results, the dependencies between applied magnetic field, melt pool behavior, and porosity formation will be revealed in this project. KW - Laser beam welding KW - Electromagnetic weld pool control KW - Numerical simulation KW - Process porosity PY - 2026 DO - https://doi.org/10.34657/27669 SP - 1 EP - 14 AN - OPUS4-65335 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meng, Xiangmeng A1 - Putra, Stephen Nugraha A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Parametric study of the laser energy absorption in high-power laser beam welding N2 - Laser energy absorption on the keyhole wall is decisive for the thermodynamic behavior and the resultant weld properties in the high-power laser beam welding process. However, its highly transient nature on a microsecond scale makes the quantitative analysis challenging. In this paper, the influence of the relevant welding parameters on laser energy absorption is studied statistically by utilizing multiphysical modeling, in which the three-dimensional transient keyhole dynamics and thermo-fluid flow are calculated. A dynamic mesh adaption technique and a localized level-set-based ray-tracing method are employed to improve the model accuracy further. The results show that the focus position has a remarkable effect on the time-averaged laser absorption, and in contrast, the laser energy distribution regime is only slightly influenced by the welding speed in the studied parameter range (1.5–3.0 m/min). The absorption ratio of the laser energy on the keyhole front wall decreases with increasing welding speed and increases with upward-moving focus positions. The comparison between the calculated results and the experimental measurements ensures the validity of the proposed model. T2 - International Congress of Applications of Lasers & Electro-Optics 2024 CY - Los Angeles, CA, USA DA - 03.11.2024 KW - Laser beam welding KW - Laser energy absorption KW - Multiphysics modeling KW - Parametric study KW - Weld pool PY - 2024 SP - 1 EP - 8 AN - OPUS4-61629 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Üstündag, Ö. A1 - Gook, S. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Investigation of the mechanical properties of single-pass hybrid laser-arc welded thick X120 pipeline steel plates N2 - With global increases in clean energy demand, the natural gas is gaining in importance. Pipelines are the safest and most cost-effective way of transporting natural gas. Due to high transport volume and resulting high operation pressure, the demand for ultra-high strength steel grades such as X120 is very strong. As a result of the fact that these steels are produced by thermo-mechanical controlled processing, the welding process must be selected accordingly. Based on investigations, a high heat input such as by submerged arc welding process leads to softening in the weld metal and loss of strength whereas pure laser beam welding results in high cooling rates and deteriorate toughness of the weld metal. The objective of this research is to investigate the influence of heat input to mechanical properties of hybrid laser-arc welded pipeline steels of grade X120. Test specimens with a thickness of 20 mm could be welded without preheating in a single-pass with different welding velocities to observe the largest possible parameter window of the heat input. The achieved V-notch impact energy for hybrid laser-arc welded samples was 144±37 J at a testing temperature of -40 °C. With a tensile strength of 930±4 MPa the requirements of API 5L was achieved. To prevent gravity drop-outs at the slow welding speeds, an electromagnetic weld pool support system was used, which works contactless and is based on generating Lorentz forces. It was therefore possible to control the cooling rate in order to meet the requirements of the mechanical properties. By adapting the electromagnetic weld pool support to the laser and laser hybrid welding process, the application potential of these technologies for industrial implementation can be drastically increased. T2 - 14th Pipeline Technology Conference CY - Berlin, Germany DA - 18.03.2019 KW - Mechanical properties KW - Hybrid laser arc welding KW - Pipeline steel X120 PY - 2019 UR - https://www.pipeline-conference.com/conferences/14th-pipeline-technology-conference-2019 SN - 2510-6716 SP - 1 EP - 10 AN - OPUS4-48970 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yin, Huajie T1 - Molecular Mobility and Charge Transport in Polymers of Intrinsic Microporosity (PIMs) as Revealed by Dielectric Spectroscopy N2 - Polymeric membranes represent a low-cost, energy efficient solution for gas separation. Recently polymers of intrinsic microporosity (PIMs) have emerged as prestigious membrane materials featuring a large concentration of pores smaller than 1 nm, a BET surface area larger than 700 m2/g and high gas permeability and selectivity. Unusual chain structure combining rigid segments with sites of contortion gives rise to the intrinsic microporosity. However, this novel class of glassy polymers are prone to pronounced physical aging. The initial microporous structures approach a denser state via local small scale fluctuataions, leading to a dramatic reduction in the gas permeabilities. For the first time, dielectric relaxation spectroscopy with state-of-the-art high-resolution analyzers was employed to investigate three representative PIMs with a systematic change in chain rigidity: PIM-EA-TB 〉 PIM-1 〉 PIM-MDPH-TB. The molecular mobility, the charge transport and their response upon heating (aging) in the polymers were measured in a broad temperature range through isothermal frequency scans during different heating / cooling cycles. Multiple dielectric processes following Arrhenius behavior were observed for the investigated polymers. Local fluctuations, Maxwell-Wagner-Sillars (MWS) polarization and structural relaxation phenomena were discussed and attempted to be correlated with the structural features of PIMs. Moreover, all PIMs showed conductivity in the glassy state. The significant increase in the conductivity with increasing temperature far below the glass transition temperature of PIMs is explained in terms of the loosely packed microporous structure and the formation of local intermolecular agglomerates due to interaction of π-electrons in aromatic moieties of the polymer backbone. T2 - American Chemical Society (ACS) National Meeting & Expo 2019 CY - Orlando, FL, USA DA - 31.03.2019 KW - Dielectric spectroscopy KW - Polymeric membrane KW - Polymers of intrinsic microporosity PY - 2019 AN - OPUS4-47805 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Quiroz, V. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Saldabilita di lamiere in acciaio inossidabile austenico ed austeno-ferritico ad alto contenuto di manganese con processo laser N2 - Manganese alloyed stainless steels represent a cost-effective alternative to conventional CrNi- stainless steels due to strong fl uctuations of the market prices for nickel seen during the last years. In CrMnNi steels, nickel is partially replaced by lower-cost manganese and small amounts of nitrogen for stabilization of the austenitic phase. This also brings benefi ts regarding the mechanical properties, as it results in an increased material strength. Laser beam welding of such materials was investigated for direct comparison with Standard CrNi steels. Main emphasis was laid on fi nding adequate process parameters to achieve a stable welding process and obtain a good weld quality. Two different laser sources, a 4.4 kW Nd:YAG and a 5 kW CO2 laser, were used to weld 1.5 mm stainless steel sheets in continuous wave mode. A high-Mn austenitic (1.4376) and a lean duplex (1.4162) steel, as well as the standard austenitic (1.4301) and duplex (1.4362) grades were selected as test materials. Both butt and lap joint confi gurations were studied. Experiments were carried out systematically, varying the welding speed, laser power and focal point position in order to determine adequate process windows. The infl uence of the shielding gas type and fl ow rate on the process stability and the weld quality were investigated. The effects of weld edge preparation on the weld appearance and quality levels attained were also examined. The obtained welded joints were subjected to radiographic tests for detection of internal imperfections. Also a metallurgical characterization of the samples regarding the resulting phase composition or balance and hardness depending on the welding process parameters was conducted. Furthermore, tensile and potentiodynamic tests were performed to evaluate the mechanical and corrosion properties, respectively. The results provide an insight into the advantages and limitations of the laser beam welding process for joining high-manganese alloyed stainless steels. Conditions for the production of defect-free and corrosion-resistant welds having good mechanical properties could be determined. KW - Weldability KW - Austenitic stainless steels KW - Corrosion KW - CO2 lasers KW - Duplex stainless steels KW - Laser welding KW - Manganese KW - Mechanical properties KW - Shielding gases KW - YAG lasers PY - 2016 SN - 0035-6794 VL - 68 IS - 1 SP - 33 EP - 43 AN - OPUS4-38100 LA - ita AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hickel, Tilmann A1 - Waske, Anja A1 - Tehranchi, Ali A1 - Bhattacharya, Biswajit A1 - Stawski, Tomasz M. A1 - Fellinger, Tim-Patrick A1 - Mehmood, Asad A1 - Witt, Julia A1 - Ozcan, Ozlem A1 - Guilherme Buzanich, Ana A1 - Kumar, Sourabh A1 - Mishra, Rajesh Kumar A1 - Holzer, Marco A1 - Stucchi de Camargo, Andrea Simone A1 - Agudo Jácome, Leonardo A1 - Manzoni, Anna A1 - Fantin, Andrea A1 - John, Elisabeth A1 - Hodoroaba, Vasile-Dan A1 - Bührig, Sophia A1 - Murugan, Jegatheesan A1 - Marschall, Niklas A1 - George, Janine A1 - Darvishi Kamachali, Reza A1 - Maaß, Robert A1 - Emmerling, Franziska T1 - Chemically complex materials enable sustainable high-performance materials N2 - Chemically complex materials (CCMats) 􀀀 including high-entropy alloys, oxides, and related multi-principal element systems 􀀀 offer a paradigm shift in materials design by leveraging chemical diversity to simultaneously optimize functional, structural, and sustainability criteria. The vastness of the compositional and structural space in CCMats propels the field into an expanding exploratory state. To reconcile functional and structural performance across this immense parameter space remains an open challenge. This Perspective evaluates the opportunities and challenges associated with harnessing chemical complexity across a broad spectrum of applications, such as hydrogen storage, ionic conductors, catalysis, magnetics, dielectrics, semiconductors, optical materials, and multifunctional structural systems. It is delineated how three central design strategies: targeted substitution (SUB), defect engineering (DEF), and diversity management (DIV) enable the reconciliation of high functional performance with long-term structural stability and environmental responsibility. Advances in computational thermodynamics, microstructure simulations, machine learning, and multimodal characterization are accelerating the exploration and optimization of CCMats, while robust data infrastructures and automated synthesis workflows are emerging as essential tools for navigating their complex compositional space. By fostering cross-disciplinary knowledge transfer and embracing data-driven design, CCMats are poised to deliver next-generation materials solutions that address urgent technological, energy, and environmental demands. KW - Chemically complex materials KW - Structural stability KW - Functional performance KW - Design strategies KW - Sustainability PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-655598 UR - https://www.sciencedirect.com/science/article/pii/S1359028626000033?via%3Dihub DO - https://doi.org/10.1016/j.cossms.2026.101256 SN - 1359-0286 VL - 42 SP - 1 EP - 26 PB - Elsevier Ltd. CY - Amsterdam AN - OPUS4-65559 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bustamante, Joana A1 - Ghata, Anupama A1 - Naik, Aakash A. A1 - Ertural, Christina A1 - Ueltzen, Katharina A1 - Zeier, Wolfgang G. A1 - George, Janine T1 - Thermal transport in Ag8T S6(T = Si, Ge, Sn) argyrodites: an integrated experimental, quantum-chemical, and computational modelling study N2 - Argyrodite-type Ag-based sulfides combine exceptionally low lattice thermal and high ionic conductivity, making them promising candidates for thermoelectric and solid-state energy applications. In this work, we studied Ag8TS6 (T = Si, Ge, Sn) argyrodite family by combining chemical-bonding analysis, lattice vibrational properties simulation, and experimental measurements to investigate their structural and thermal transport properties. Furthermore, we propose a two-channel lattice-dynamics model based on Grüneisen-derived phonon lifetimes and compare it to an approach using machine-learned interatomic potentials. Both approaches are able to predict thermal conductivity in agreement with experimental lattice thermal conductivities along the whole temperature range, highlighting their potential suitability for future high-throughput predictions. Our findings also reveal a relationship between bond heterogeneity arising from weakly bonded Ag+ ions and occupied antibonding states in Ag–S and Ag–Ag interactions and strong anharmonicity, including large Grüneisen parameters, and low sound velocities, which are responsible for the low lattice thermal conductivity of Ag8SnS6, Ag8GeS6, and Ag8SiS6. We furthermore show that thermal and ionic conductivities in all three compounds are independent of each other and can likely be tuned individually. KW - Thermal Conductivity KW - Ionic Conductivity KW - Machine Learning KW - Materials Design KW - Microstructure KW - Bonding Analysis KW - Anharmonicity PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-657076 DO - https://doi.org/10.1039/D5TA08709K SN - 2050-7488 SP - 1 EP - 13 PB - Royal Society of Chemistry (RSC) AN - OPUS4-65707 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - INPR A1 - Naik, Aakash A. A1 - Dhamrait, Nidal A1 - Ueltzen, Katharina A1 - Ertural, Christina A1 - Benner, Philipp A1 - Rignanese, Gian-Marco A1 - George, Janine T1 - A critical assessment of bonding descriptors for predicting materials properties N2 - Most machine learning models for materials science rely on descriptors based on materials compositions and structures, even though the chemical bond has been proven to be a valuable concept for predicting materials properties. Over the years, various theoretical frameworks have been developed to characterize bonding in solid-state materials. However, integrating bonding information from these frameworks into machine learning pipelines at scale has been limited by the lack of a systematically generated and validated database. Recent advances in high-throughput bonding analysis workflows have addressed this issue, and our previously computed Quantum-Chemical Bonding Database for Solid-State Materials was extended to include approximately 13,000 materials. This database is then used to derive a new set of quantum-chemical bonding descriptors. A systematic assessment is performed using statistical significance tests to evaluate how the inclusion of these descriptors influences the performance of machine-learning models that otherwise rely solely on structure- and composition-derived features. Models are built to predict elastic, vibrational, and thermodynamic properties typically associated with chemical bonding in materials. The results demonstrate that incorporating quantum-chemical bonding descriptors not only improves predictive performance but also helps identify intuitive expressions for properties such as the projected force constant and lattice thermal conductivity via symbolic regression. KW - Bonding Analysis KW - Machine Learning KW - Symbolic Regression KW - Chemical Understanding KW - Phonons KW - Thermal Conductivity PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-655150 DO - https://doi.org/10.48550/arXiv.2602.12109 SP - 1 EP - 28 PB - Cornell University CY - Ithaca, NY AN - OPUS4-65515 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Liu, Yuanbin A1 - Zhou, Yuxing A1 - Ademuwagun, Richard A1 - Walterbos, Luc A1 - George, Janine A1 - Elliott, Stephen R. A1 - Deringer, Volker L. T1 - Medium-Range Structural Order in Amorphous Arsenic N2 - Medium-range order (MRO) is a key structural feature of amorphous materials, but its origin and nature remain elusive. Here, we reveal the MRO in amorphous arsenic (a-As) using advanced atomistic simulations, based on machine-learned potentials derived using automated workflows. Our simulations accurately reproduce the experimental structure factor of a-As, especially the first sharp diffraction peak (FSDP), which is a signature of MRO. We compare and contrast the structure of a-As with that of its lighter homologue, red amorphous phosphorus (a-P): we find that a-As has a more uniform dihedral-angle distribution, and so we confirm that its structure can be thought of as a 3-fold coordinated continuous random network in first approximation, in contrast to the more molecular-cluster-like structure of a-P. The pressure-dependent structural behaviors of a-As and a-P differ as well, and the origin of the FSDP is closely correlated with the size and spatial distribution of voids in the amorphous networks. Our work provides fundamental insights into MRO in an amorphous elemental system, and more widely it illustrates the usefulness of automation for machine-learning-driven atomistic simulations. KW - Machine Learned Interatomic Potentials KW - Amorphous KW - Advanced Materials KW - Automation KW - Digitalisation KW - Structure-Property- Relationships PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-655952 DO - https://doi.org/10.1021/jacs.5c18688 SN - 0002-7863 SP - 1 EP - 13 PB - American Chemical Society (ACS) AN - OPUS4-65595 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Marquardt, Raphael A1 - Biegler, Max A1 - Rethmeier, Michael T1 - Influence of laser power on the melt pool shape of handheld laser beam welding of 1.5 mm thick micro alloyed steel N2 - Manual welding of structures requires highly skilled welders due to the large heat-affected zone of arc-based processes, that can negatively impact microstructure and cause distortion. Handheld laser beam welding is a promising alternative with high welding velocity and a concentrated heat input. However, its current use in industry is limited to parts with aesthetic requirements, often made of high-alloyed steel. To extend the use of handheld laser beam welding to low-cost steels with good mechanical properties, this study investigates the influence of laser power on the melt pool shape for micro-alloyed steel with a thickness of 1.5 mm. Tested joint geometries are T-joints welded with filler wire as well as butt joints and overlap joints without filler wire, which are typically found in assemblies under mechanical load. Weld quality is assessed by weld porosity analysis. The results show that the handheld laser beam welding with filler wire produces T-joints with a very good external appearance, but with porosity between level C and D in the cross sections according to DIN EN ISO 13919-1. By increasing the laser power, a deep penetration of the T-joint zone can be achieved without increasing the actual throat thickness. For handheld laser beam welding of butt joints a full penetration weld of the highest quality class can be reached. Overlap joints can be welded with full or partial penetration depending on the laser power selected, with quality classes between B and C in terms of porosity. T2 - 20th Nordic Laser Materials Processing Conference CY - Kongens Lyngby, Denmark DA - 26.08.2025 KW - Hand held laser welding KW - Laser beam welding KW - Low alloyed steel KW - Process parameter PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-641671 DO - https://doi.org/10.1088/1757-899X/1332/1/012015 SN - 1757-899X VL - 1332 SP - 1 EP - 6 PB - Institute of Physics CY - London [u.a.] AN - OPUS4-64167 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - George, Janine A1 - Ouellet-Plamondon, Claudiane A1 - Reyes, Kristofer T1 - Introduction to the “Accelerate Conference 2023–2024” themed collection N2 - The collection showcases the ways in which automation, machine learning and robotics are transforming experimental materials science and chemistry into continuous, computationally integrated processes. It features innovations regarding autonomous laboratories, Bayesian optimisation, high-throughput experimentation and computation, and AI-driven literature extraction, which simplify and scale up materials discovery. Together, these works outline a modular, responsible framework for accelerating scientific progress through human-guided, data-driven autonomy. KW - Automation KW - Materials Acceleration Platforms KW - Synthesizability KW - Workflows KW - Large Language Models KW - Ontologies KW - Materials Discovery PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-654658 DO - https://doi.org/10.1039/d5dd90057c SN - 2635-098X SP - 1 EP - 2 PB - Royal Society of Chemistry (RSC) AN - OPUS4-65465 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Petrat, T. A1 - Marko, A. A1 - Graf, B. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael ED - Mayr, P. ED - Berger, M. T1 - Baustrategien zur Beeinflussung von Materialauftrag und Temperaturentwicklung bei der additiven Fertigung mittels Laser-Pulver-Auftragschweißen N2 - Die Weiterentwicklung des Laser-Pulver-Auftragschweißens im Bereich der additiven Fertigung stellt dieses Verfahren vor neue Herausforderungen. Bauteile können schnell und endformnah hergestellt werden, was diese Technik für den Prototypenbau sowie Kleinserienfertigung interessant macht. Die Vielzahl an Varianten, um ein Volumen aus einzelnen Schichten aufzubauen, erhöhen die Möglichkeiten die Eigenschaften des entstehenden Bauteils zu beeinflussen. Hierfür müssen Strategien entwickelt werden, welche einen gleiclunäßigen Materialauftrag bei gleichzeitig optimalen Materialeigenschaften gewährleisten. Die durchgeführten Untersuchungen behandeln den Einfluss von Pendelstrategien sowie Spiralstrategien auf die Temperaturentwicklung und stellen diese vergleichend gegenüber. Um den unterschiedlichen Bedingungen bei der Bauteilfertigung Rechnung zu tragen, wurden Versuche in Randbereichen sowie im zentralen Bereich des Testobjekts untersucht. Die Ergebnisse verdeutlichen die Notwendigkeit angepasste Baustrategien zu entwickeln, um durch einen stabilen Fertigungsprozess Qualität und Eigenschaften eines Bauteils gewährleisten zu können. T2 - FüMoTec 2017 CY - Chemnitz, Germany DA - 14.11.2017 KW - Laser-Pulver-Auftragschweißen KW - Additiv KW - Pendelstrategie KW - Spiralstrategie KW - Temperaturentwicklung PY - 2017 SN - 978-3-96100-034-0 SN - 2365-8096 SN - 2365-810X VL - 2017/2 SP - 27 EP - 36 PB - readbox unipress CY - Münster AN - OPUS4-43104 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dittmann, Daniel A1 - Lucke, T. A1 - Ruhl, A. S. A1 - Winzenbacher, R. A1 - Jekel, M. A1 - Braun, Ulrike T1 - Untersuchungen zu biologischen, organischen und anorganischen Veränderungen granulierter Aktivkohlen während der Trinkwasseraufbereitung N2 - Untersuchungen zu biologischen, organischen und anorganischen Veränderungen granulierter Aktivkohlen während der Trinkwasseraufbereitung des Landeswasserversorgers Langenau. KW - Thermogravimetrie KW - Trinkwasser KW - Wasseraufbereitung KW - Aktivkohle PY - 2020 SN - 0083-6915 VL - 118 IS - 2 SP - 47 EP - 50 PB - Wiley-VCH Verlag GmbH & Co. KGaA AN - OPUS4-51434 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - VIDEO A1 - Pauw, Brian Richard T1 - "Ultima Ratio": Multi-scale, high-resolution 3D-FFT scattering pattern simulations N2 - This talk highlights a proof-of-concept that demonstrates the ability to calculate high-resolution Fourier transforms. These can be combined with multi-scale modeling to simulate scattering over a wide range, from small-angle scattering to XRD and PDF. The preprint documenting this is available on the ArXiv here: https://doi.org/10.48550/arXiv.2303.13435 The Jupyter notebook, VASP calculation details and MOUSE measured scattering patterns are available from this Zenodo repository: https://dx.doi.org/10.5281/zenodo.7764045 T2 - Shapespyer/MuSSIC Launch Workshop CY - Didcot, UK DA - 20.02.2023 KW - Video KW - Simulation KW - High-resolution KW - Fourier Transform KW - 3D FFT KW - Nanomaterial KW - Metal organic framework KW - MOF KW - SAXS KW - XRD KW - PDF KW - X-ray diffraction KW - Pair distribution function KW - Small-angle X-ray scattering PY - 2023 UR - https://www.youtube.com/watch?v=lEApkOqR5e8 DO - https://doi.org/10.26272/opus4-57212 PB - YouTube, LLC CY - San Bruno, CA, USA AN - OPUS4-57212 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - George, Janine A1 - Petretto, G. A1 - Naik, Aakash A1 - Esters, M. A1 - Jackson, A. J. A1 - Nelson, R. A1 - Dronskowski, R. A1 - Rignanese, G.-M. A1 - Hautier, G. T1 - Automated bonding analysis with crystal orbital Hamilton populations (program code LobsterPy) N2 - This is the code for the program LobsterPy that can be used to automatically analyze and plot outputs of the program Lobster. KW - Automation KW - High-throughput computations KW - Bonding analysis PY - 2022 UR - https://doi.org/10.5281/zenodo.6320074 UR - https://doi.org/10.5281/zenodo.6415169 UR - https://doi.org/10.5281/zenodo.6415336 UR - https://doi.org/10.5281/zenodo.6581118 UR - https://doi.org/10.5281/zenodo.15034145 DO - https://doi.org/10.5281/zenodo.6320073 PB - Zenodo CY - Geneva AN - OPUS4-55174 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Artinov, Antoni A1 - Karkhin, V. A1 - Bakir, Nasim A1 - Meng, Xiangmeng A1 - Bachmann, Marcel A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Lamé curve approximation for the assessment of the 3D temperature distribution in keyhole mode welding processes N2 - A novel approach for the reconstruction of an equivalent volumetric heat source from a known weld pool shape is proposed. It is based on previously obtained weld pool geometries from a steady-state thermo-fluid dynamics simulation. Hereby, the weld pool dimensions are obtained under consideration of the most crucial physical phenomena, such as phase transformations, thermo-capillary convection, natural convection, and temperature-dependent material properties. The algorithm provides a time and calibration efficient way for the reproduction of the weld pool shape by local Lamé curves. By adjusting their parameters, the identification of the finite elements located within the weld pool is enabled. The heat input due to the equivalent heat source is assured by replacing the detected nodes’ temperature by the melting temperature. The model offers variable parameters making it flexible and adaptable for a wide range of workpiece thicknesses and materials and allows for the investigation of transient thermal effects, e.g., the cooling stage of the workpiece. The calculation times remain acceptably short especially when compared to a fully coupled process simulation. The computational results are in good agreement with performed complete-penetration laser beam welding experiments. KW - Lamé curves approximation KW - Equivalent heat source KW - Thermal cycles KW - Numerical modeling KW - Keyhole mode welding PY - 2020 DO - https://doi.org/10.2351/7.0000076 VL - 32 IS - 2 SP - 022042-1 EP - 022042-8 PB - AIP Publishing AN - OPUS4-50768 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Naik, Aakash T1 - Material property predictions by incorporating quantum chemical bonding information N2 - Interactions between constituent atoms in crystalline materials have been shown to influence the properties of materials, such as elasticity, ionic and thermal conductivity, etc.[1–3] These interactions between constituent atoms, often quantified as bond strengths, can be extracted from crystalline materials using density-based[4], energy-based[5], and orbital-based methods. LOBSTER[6] is a software that relies on the orbital-based method to extract such bonding information by projecting the plane wave-based wave functions of modern density functional theory computations (DFT) onto a local atomic orbital basis. To garner a better understanding of how this bonding information relates to material properties on a larger scale, machine learning seems an obvious choice. However, for such data-driven studies, large quantities of data that are systematically generated, validated, and post-processed (feature engineering) in a form suitable for input in state-of-the-art ML models are often needed.[7] Here, we first present a workflow implemented in atomate2[8] that can generate such bonding-related data using the LOBSTER program with minimal user input and a post-processing tool, LobsterPy[9], which can summarize and engineer features that could be directly used as input for ML studies. Lastly, we demonstrate the utility of these newly generated features by building a simple machine-learned model to predict harmonic phonon properties using the bonding dataset[10] generated by us for 1500 materials. We find a clear correlation between the bonding information and the phonon property. T2 - STC 2024 CY - Braunschweig, Germany DA - 02.09.2024 KW - Bonding analysis KW - Machine learning KW - Feature engineering PY - 2024 AN - OPUS4-61130 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Üstündag, Ömer T1 - Thermal Cycles and Charpy Impact Toughness of Single-Pass Hybrid Laser-Arc Welded Thick-Walled Structures N2 - The study deals with the influence of the heat input on the thermal cycles and Charpy impact toughness for hybrid laser-arc welding of 25 mm thick structural steel S355J2 using a 20-kW high-power laser in combination with an electromagnetic weld pool support. The main focus is on the change of the mechanical properties over the entire seam thickness. The cooling times were measured using a pyrometer in combination with an optical fibre in three different locations near to fusion lines corresponding to different heights of the seam. Also, Charpy impact specimens were taken from different parts of the weld joint corresponding to the different heights. The influence of the heat input was investigated for 1.8 kJ mm-1 and 3.2 kJ mm-1. Despite the observed decreased values of both t8/5-cooling time and the Charpy impact toughness in the root part of the seam, the required values could be reached in dependance on applied heat input. T2 - Lasers in Manufacturing Conference 2021 CY - Online meeting DA - 21.06.2021 KW - Hybrid laser-arc welding KW - Thick-walled structures KW - Charpy impact toughness KW - Thermal cycles PY - 2021 AN - OPUS4-53576 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bakir, Nasim T1 - In situ determination of the critical staining condition for solidification cracking during laser beam welding N2 - Using a novel optical measurement technique together with the OF algorithm, a two-dimensional deformation analysis during welding was conducted. The OF technique was the first of its kind to provide a measurement of the full strain field locally in the immediate vicinity of the solidification front. The local critical strain and strain rate in vicinity of the solidification front has observed 1.57%, 28 %/s, respectively. T2 - Lane 2020 CY - Online meeting DA - 07.09.2020 KW - Optical measurement technique KW - Laser beam welding KW - Solidification cracking PY - 2020 AN - OPUS4-51741 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Openness, Curiosity and Identity N2 - I am introducing early-career researchers to my view on the academic career. I highlighted openness with regard to people. I mentioned my interest in multiple fields of the natural sciences, driving my curiosity. I additionally highlight my core belief that science is a team sport. T2 - Open Minds – Exploring Science Careers CY - Berlin, Germany DA - 05.03.2026 KW - Materials Informatics PY - 2026 AN - OPUS4-65632 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Linberg, Kevin A1 - Röder, Bettina A1 - Al-Sabbagh, Dominik A1 - Emmerling, Franziska A1 - Michalchuk, Adam T1 - Controlling polymorphism in molecular cocrystals by variable temperature ball milling N2 - Mechanochemistry offers a unique opportunity to modify and manipulate crystal forms, often providing new products as compared with conventional solution methods. While promising, there is little known about how to control the solid form through mechanochemical means, demanding dedicated investigations. Using a model organic cocrystal system (isonicotinamide:glutaric acid), we here demonstrate that with mechanochemistry, polymorphism can be induced in molecular solids under conditions seemingly different to their conventional thermodynamic (thermal) transition point. Whereas Form II converts to Form I upon heating to 363 K, the same transition can be initiated under ball milling conditions at markedly lower temperatures (348 K). Our results indicate that mechanochemical techniques can help to reduce the energy barriers to solid form transitions, offering new insights into controlling polymorphic forms. Moreover, our results suggest that the nature of mechanochemical transformations could make it difficult to interpret mechanochemical solid form landscapes using conventional equilibrium-based tools. KW - Mechanochemistry KW - Polymorphism KW - TRIS PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-564728 DO - https://doi.org/10.1039/d2fd00115b SP - 1 EP - 16 PB - Royal Society of Chemistry AN - OPUS4-56472 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Avilov, Vjaceslav A1 - Fritzsche, André A1 - Bachmann, Marcel A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Full penetration laser beam welding of thick duplex steel plates with electromagnetic weld pool support N2 - Full penetration high power bead-on-plate laser beam welding tests of up to 20 mm thick 2205 duplex steel plates were performed in PA position. A contactless inductive electromagnetic (EM) weld pool support system was used to prevent gravity drop-out of the melt. Welding experiments with 15 mm thick plates were carried out using IPG fiber laser YLR 20000 and Yb:YAG thin disk laser TruDisk 16002. The laser power needed to achieve a full penetration was found to be 10.9 and 8.56 kW for welding velocity of 1.0 and 0.5 m min−1, respectively. Reference welds without weld pool support demonstrate excessive root sag. The optimal value of the alternating current(AC) power needed to completely compensate the sagging on the root side was found to be ≈1.6 kW for both values of the welding velocity. The same EM weld pool support system was used in welding tests with 20 mm thick plates. The laser beam power (TRUMPF Yb:YAG thin disk laser TruDisk 16002) needed to reach a full penetration for 0.5 m min−1 was found to be 13.9 kW. Full penetration welding without EM weld pool support is not possible—the surface tension cannot stop the gravity drop-out of the melt. The AC power needed to completely compensate the gravity was found to be 2 kW. KW - Electromagnetic weld pool control KW - Duplex stainless steel KW - Laser beam welding KW - Full penetration welding PY - 2016 DO - https://doi.org/10.2351/1.4944103 SN - 1042-346X SN - 1938-1387 VL - 28 IS - 2 SP - 022420-1 EP - 022420-7 PB - American institute of physics CY - Woodbury, NY, USA AN - OPUS4-35668 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Straße, Anne A1 - Gumenyuk, Andrey A1 - Scheuschner, Nils A1 - Altenburg, Simon A1 - Pignatelli, Giuseppe A1 - Gornushkin, Igor B. A1 - Baensch, Franziska A1 - Rethmeier, Michael T1 - In-situ Prozessüberwachung beim Laser-Pulver-Auftragschweißen (LPA) mittels Thermografie, optischer Emissionsspektroskopie (OES) und Schallemissionsanalyse (SEA) N2 - Vor allem in den letzten Jahren ist das Interesse der Industrie an der additiven Fertigung deutlich gestiegen. Die Vorteile dieser Verfahren sind zahlreich und ermöglichen eine ressourcenschonende, kundenorientierte Fertigung von Bauteilen, welche zur stetigen Entwicklung neue Anwendungsbereiche und Werkstoffe führen. Aufgrund der steigenden Anwendungsfälle, nimmt auch der Wunsch nach Betriebssicherheit unabhängig von anschließenden kostenintensiven zerstörenden und zerstörungsfreien Prüfverfahren zu. Zu diesem Zweck werden im Rahmen des von der BAM durchgeführten Themenfeldprojektes „Prozessmonitoring in Additive Manufacturing“ verschiedenste Verfahren auf ihre Tauglichkeit für den in-situ Einsatz bei der Prozessüberwachung in der additiven Fertigung untersucht. Hier werden drei dieser in-situ Verfahren, die Thermografie, die optische Emissionsspektroskopie und die Schallmissionsanalyse für den Einsatz beim Laser-Pulver-Auftragschweißen betrachtet. T2 - 41. Assistentenseminar der Füge- und Schweißtechnik CY - Magdeburg, Germany DA - 02.09.2020 KW - Laser-Pulver-Auftragschweißen (LPA) KW - Thermographie KW - Optische Emissionsspektroskopie (OES) KW - Schallemissionsanalyse (SEA) PY - 2021 SN - 978-3-96144-141-9 VL - 370 SP - 132 EP - 140 PB - DVS MEdia CY - Düsseldorf AN - OPUS4-53967 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Biegler, M. A1 - Rethmeier, Michael T1 - Numerische Simulation im 3D-Druck N2 - Die numerische Simulation hilft, Probleme bei additiven Bauprozessen früh zu erkennen und Optimierungspotentiale auszuschöpfen. Ziel ist, im additiven Auftragschweißen (DED) die Zahl der nötigen Versuche durch Vorhersagen zu verringern und Prozessgrößen zu visualisieren. Eine besondere Anwendung der Simulation ist die Generierung verzugskompensierter Geometrien: Durch die Berechnung des Bauteilverzugs kann die Geometrie vor dem Bauen so verändert werden, dass sie mit Verzug die gewünschte Toleranz erreicht. So kann Zerspanvolumen und Aufmaß reduziert werden. KW - Schweißsimulation KW - FEM KW - Auftragschweißen KW - Additive Fertigung KW - Verzug PY - 2020 IS - 4 SP - 45 EP - 48 AN - OPUS4-51097 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - George, Janine T1 - Raw data for "Automated bonding analysis with crystal orbital Hamilton populations" N2 - Raw data corresponding to the following paper: 10.1002/cplu.202200123. KW - Automation KW - High-throughput computations KW - Bonding analysis PY - 2022 UR - https://doi.org/10.5281/zenodo.6373369 DO - https://doi.org/10.5281/zenodo.6373368 PB - Zenodo CY - Geneva AN - OPUS4-55175 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gumenyuk, Andrey A1 - Üstündag, Ö. A1 - Gook, S. A1 - Rethmeier, Michael T1 - Laserhybridschweißen von dickwandigen Stählen mit elektromagnetischer Schmelzbadunterstützung N2 - Die steigenden Anforderungen in Hinsicht auf Sicherheitsfaktoren von gefügten Bauteilen führen zu einer Zunahme der zu schweißenden Bauteildicken. Das Laserstrahl-Lichtbogen-Hybridschweißverfahren – verbreitet im industriellen Einsatz vor allem im Schiffs- und Windkraftanlagenbau – ermöglicht das einlagige Fügen von dickwandigen Strukturen. Eine Herausforderung stellt das Schweißen von dickwandigen Bauteilen mit reduzierter Geschwindigkeit in Wannenlage (PA-Position) da. Sie ist aufgrund des erhöhten hydrostatischen Druckes und die daraus resultierenden Tropfenbildung an der Wurzelseite bedingt realisierbar. Die im Rahmen dieser Studie eingesetzte elektromagnetische Schmelzbadunterstützung wirkt dem gravitationsbedingten Austropfen der Schmelze entgegen und kompensiert den hydrostatischen Druck. Dabei werden unterhalb der Schweißzone mit Hilfe eines extern angelegten oszillierenden Magnetfeldes Wirbelströme im Werkstück induziert, die eine nach oben gerichtete Lorentzkraft erzeugt. Die Lorentzkraft wirkt dem hydrostatischen Druck entgegen und stellt einen sicheren Schweißprozess ohne Tropfenbildung dar. Mit dem Hybridschweißverfahren mithilfe der elektromagnetischen Schmelzbadunterstützung gelingt es mit einem 20-kW Faserlaser bis zu 30 mm dicke Bleche in einer Lage zu schweißen. Bei 25 mm dicken einlagig geschweißten Platten aus S355 konnte ein Spalt bis 1 mm und ein Kantenversatz bis zu 2 mm sicher überbrückt werden. Die Reduzierung der Schweißgeschwindigkeit hat eine Verringerung der notwendigen Laserleistung zur Folge und begünstigt außerdem die mechanisch-technologischen Eigenschaften, infolge der reduzierten Abkühlgeschwindigkeit. Durch die geringe Martensitbildung führt dies zu einer Verbesserung der Kerbschlagzähigkeit. T2 - 19. Tagung in Hamburg - DVS CY - Hamburg, Germany DA - 24.04.2019 KW - Laser-Hybridschweißen KW - Elektromagnetische Schmelzbadunterstützung KW - Schweißen von kaltzähen Stählen PY - 2019 SP - 34 EP - 46 PB - DVS AN - OPUS4-47918 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Simón Muzás, Juan A1 - Brunner-Schwer, C. A1 - Rethmeier, Michael A1 - Hilgenberg, Kai T1 - Mitigation of liquation cracking in laser welding of pairs of L-PBF processed and wrought plates of Inconel 718 N2 - Laser welding is an appropriate technique for joining Laser Powder Bed Fusion (L-PBF) parts together and to conventional wrought ones. The potential consists of profiting from synergies between additive and conventional manufacturing methods and overcoming the existing limitations of both. On the one hand, L-PBF is a widely spread metal-based additive manufacturing technique suitable for generating complex parts which can present intrinsic designed cavities, conformal cooling channels, and filigree structures contributing to sustainable manufacturing and efficiency-oriented designs. On the other hand, chamber sizes for producing L-PBF parts are limited, and the process is time-consuming. Thus, its employment is not for every geometry justified. Additionally, they are in most cases individual elements of a larger assembly and need to be joined together to conventionally fabricated parts. The present research suggests laser welding parameters to adequately bond pairs of wrought and L-PBF processed plates and two L-PBF plates of Inconel 718 in butt position. L-PBF samples are printed in three different build-up orientations. Additionally, the influence of as-built L-PBF roughness qualities and usual pre-weld preparations such as edge milling are examined. The effect of normed pre-weld heat treatments is also contemplated. Identified cracks are analyzed by means of EDS in order to confirm the present phases on the areas of interest. EBSD is also employed to obtain a clear depiction of the crystallographic texture and distribution of the hot cracks. The quality of the weldment was examined according to existing standards. Substantial differences in seam geometry and microstructure across different edge’s surface qualities and build directions of stress relieved L-PBF parts have not been detected. Nevertheless, even if no other irregularities are present in the seam, variability in liquation cracking susceptibility has been confirmed. This defect is prone to happen when parts made of this nickel-based superalloy are welded together when not enough precautions are taken. It has been determined that grain size and ductility of the material before welding play a crucial role and mitigating or intensifying these imperfections. Moreover, recommendations are presented to avoid this potential welding defect. T2 - IIW 2022 International Conference on Welding and Joining CY - Tokyo, Japan DA - 17.07.2022 KW - Hybrid Part KW - Liquation Cracking KW - Build-up Orientation KW - Pre-weld Preparation KW - Heat treatment KW - Inconel 718 KW - Laser Welding KW - Laser Powder Bed Fusion KW - Selective Laser Melting KW - SLM KW - L-PBF KW - PBF-LB/M KW - LW PY - 2022 UR - www.iiw2022.com SP - 372 EP - 375 PB - The International Institute of Welding (IIW) CY - Tokyo, Japan AN - OPUS4-56066 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Microplastic occurrence in urban sewage systems: Identification of sources for pathways into the environment N2 - All over the world, microplastic (MP) particles (particle size: 1 - 1.000 µm) are found in water, soil, air, biota and even food products. But plenty of these discussed findings are based on a very low number of real datasets, which are extrapolated to general projections. Furthermore, most data are not comparable because the strategies for sampling, sample preparation and detection methods are not harmonised/ or standardised. This would require extensive proficiancy tests. Because of the ubiquity presence and the unclear risks, which might arise from those particles, various political and environmental organisations (i.e. OECD, UNEP, WHO) identify the reduction of plastic entry in the environment as a key challenge for now and the future. This challenge includes the identification of relevant entry pathways but also the demand of harmonised, meaningful and reliable analytical procedures. Regarding this task within the last few years, a fast practical solution for MP analysis has been developed, which includes the steps of representative sampling, adequate sample preparation and fast detection. Sampling is done by fractional filtration over sieves with mesh sizes of 500, 100, 50 and 5 µm [1]. The received samples are measured by ThermoExtraction/Desorption-Gas Chromatography-Mass Spectrometry (TED-GC-MS) [1,2]. for the most abundant polymers used in practice, which are polyethylene (PE), polypropylene (PP), polystyrene (PS), polyethylene terephthalate (PET), polyamide (PA) and acrylate as well as styrene-butadiene-rubber (SBR), a main component of tires. The present presentation will give first-time insight in a comprehensive dataset of microplastic analysis for an exemplary urban sewage system. MP mass contents of different waters at several days, such as greywater, stormwater retention tank, influent and effluent of a wastewater treatment plant (WWTP) within an urban sewage system in Germany are determined. Furthermore, the mass of the polymers found in dry weather and rain weather flow are compared. The use of these large datasets allows first expressive conclusions regarding the contribution of urban sewage system to the MP entry sources in the environments. We found PP and PS in all different waters. Furthermore, there is SBR in influent and also in effluent of the WWTP. Surprisingly, we could also detect hugh amounts of PE in the effluent of the WWTP. T2 - SETAC Europe 2020 CY - Online meeting DA - 03.05.2020 KW - Microplastic analysis KW - TED-GC/MS KW - Microplastic particles KW - Microplastic mass contents PY - 2020 AN - OPUS4-50795 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bachmann, Marcel T1 - Elucidation of the Laser Beam Energy Attenuation by the Vapor Plume Formation during High Power Laser Beam Welding N2 - In high-power laser beam welding, a common phenomenon is the formation of a keyhole caused by the rapid evaporation of the material. Under atmospheric pressure, this evaporation generates a vapor plume that interacts with the laser beam, leading to energy attenuation and scattering of the laser radiation along its path. These interactions affect the stability of the process and the overall weld quality. This study investigates the influence of the vapor plume on the weld pool and keyhole dynamics during high-power laser beam welding of AlMg3 aluminum alloy through experimental and numerical approaches. The primary goal is to identify key vapor plume characteristics, particularly its length fluctuations, and to improve the accuracy of the numerical models. To achieve this, an algorithm was developed for the automated measurement of the vapor plume length using high-speed imaging and advanced data processing techniques. The measured plume length is then used to estimate the additional vapor heating and laser energy attenuation using the Beer–Lambert law. A refined numerical CFD model, incorporating 3D transient heat transfer, fluid flow, and ray tracing, was developed to evaluate the vapor plume’s impact. Results show that already the time-averaged plume length effectively captures its transient influence and aligns well with experimental weld seam geometries. Additionally, energy scattering and absorption caused by the vapor plume led to a wider weld pool at the top surface. The study also shows an increased percentage of keyhole collapses due to the reduced laser power absorption at the keyhole bottom, further highlighting the importance of accurately modeling vapor plume effects. T2 - International Congress of Applications of Lasers & Electro-Optics 2025 CY - Orlando, FL, USA DA - 12.10.2025 KW - Laser beam welding KW - Vapor plume formation KW - Weld pool KW - Keyhole dynamics KW - Numerical modeling PY - 2025 AN - OPUS4-64816 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Serrano-Munoz, Itziar A1 - Dufrenoy, Philippe A1 - Magnier, Vincent T1 - Rationalizing the microstructure interplay in the thermal conductivity of a metal matrix composite via 3D imaged-based finite element modeling N2 - The thermal performance of metallic brake lining materials plays a decisive role in the safety and efficiency of high-speed railway braking systems. In this study, a combined experimental–numerical methodology is developed to rationalize the influence of microstructural constituents on the effective thermal conductivity of a sintered metal matrix composite (MMC) brake lining. Laser Flash Analysis (LFA) is first employed to determine the thermal conductivity of some individual constituents as well as that of reference composites. X-ray CT (XCT) provides three-dimensional reconstructions of the microstructure that are subsequently used to generate realistic image-based finite element meshes. The unknown thermal conductivities of the graphite particles are identified through a Finite Element Model Updating (FEMU) scheme, where numerical predictions of the effective conductivity are iteratively matched to LFA measurements. These findings highlight the strong anisotropy of graphite particles and their favored orientation after compaction, which governs heat transport pathways. Moreover, the presence of intra-, inter-, and inter-connectivity porosity within and around the graphite is shown to significantly reduce the transverse conductivity, rationalizing the discrepancy between the FEM predictions and experimental values. Overall, the proposed approach demonstrates how combining LFA, XCT and FEMU enables the identification of constituent-level conductivities and provides new insights into the microstructure/thermal-property relationships of MMC brake linings. KW - Brake lining material KW - Thermal conductivity KW - Graphite particles KW - Laser flash analysis (LFA) KW - X-ray computed tomography (XCT) KW - 3D finite element model updating (FEMU) PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-657756 DO - https://doi.org/10.1016/j.ijheatmasstransfer.2026.128735 SN - 0017-9310 VL - 264 SP - 1 EP - 14 PB - Elsevier CY - Amsterdam AN - OPUS4-65775 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Palanti, S. A1 - Cragg, S. A1 - Plarre, Rüdiger T1 - Resistance against marine borers: About the revision of EN 275 and the attempt for a new laboratory standard for Limnoria N2 - Wood protection technology in the marine environment has changed over the last decades and will continue to do so. New active ingredients, newer formulations, and novel wood-based materials including physically- and chemically-modified wood, together with increasing concerns over environmental impacts of wood preservatives, urgently demand a major revision of EN 275 “Wood preservatives – Determination of the Protective Effectiveness against Marine Borers”, dated from 1992. This IRG document reports on the technical work in CEN TC 38 regarding the revision of this standard. A Task Group within WG 24 of CEN TC 38 was formed consisting of experts from different field of competence (e.g. wood preservatives industry, wood scientists, marine biologists, archaeologists and cultural heritage conservators). Starting by e-mail correspondence in 2014, and continuing with four physical meetings (Berlin 2x, Florence, Venice) with experts from Germany, Italy, Sweden, and UK were held so far. Significant items for revision in EN 275 were identified as: number of replicates, duration of the test, dimension of specimens, number of test sites, number of reference species, reference material including reference preservative, re-immersion of specimens after non-destructive periodical evaluation for longer periods of time vs higher number of replicates for successive destructive examinations without re-immersion, utilization of X- ray apparatus and specific software to ease evaluation, etc. Furthermore, the task group is working on a standardized lab test for time-saving evaluation of different wood qualities for their potential to resist attack by limnorids. The suitability of this lab test will be determined by round robin tests as soon as safe face-to-face collaboration permits. The outcome will be published as a CEN TR (Technical Report) document, with a view to eventual adoption within the revised standard. T2 - THE INTERNATIONAL RESEARCH GROUP ON WOOD PROTECTION CY - Online meeting DA - 10.06.2020 KW - Standardization KW - Marine borers KW - Bankia sp KW - Teredo sp KW - Limnoria spp KW - Durability PY - 2020 VL - 2020 SP - IRG/WP 20-20669-1 EP - IRG/WP 20-20669-11 CY - Stockholm AN - OPUS4-52064 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Getenet, M. A1 - Garcia-Ruiz, J. M. A1 - Otálora, F. A1 - Emmerling, Franziska A1 - Al-Sabbagh, Dominik A1 - Verdugo-Escamilla, E. T1 - A comprehensive methodology for monitoring evaporitic mineral precipitation and hydrochemical evolution of saline lakes: The case of Lake Magadi soda brine (East African Rift Valley, Kenya) N2 - Lake Magadi, East African Rift Valley, is a hyperalkaline and saline soda lake highly enriched in Na+, K+, CO32–, Cl–, HCO3–, and SiO2 and depleted in Ca2+ and Mg2+, where thick evaporite deposits and siliceous sediments have been forming for 100 000 years. The hydrogeochemistry and the evaporite deposits of soda lakes are subjects of growing interest in paleoclimatology, astrobiology, and planetary sciences. In Lake Magadi, different hydrates of sodium carbonate/bicarbonate and other saline minerals precipitate. The precipitation sequence of these minerals is a key for understanding the hydrochemical evolution, the paleoenvironmental conditions of ancient evaporite deposits, and industrial crystallization. However, accurate determination of the precipitation sequence of these minerals was challenging due to the dependency of the different hydrates on temperature, water activity, pH and pCO2, which could induce phase transformation and secondary mineral precipitation during sample handling. Here, we report a comprehensive methodology applied for monitoring the evaporitic mineral precipitation and hydrochemical evolution of Lake Magadi. Evaporation and mineral precipitations were monitored by using in situ video microscopy and synchrotron X-ray diffraction of acoustically levitated droplets. The mineral patterns were characterized by ex situ Raman spectroscopy, X-ray diffraction, and scanning electron microscopy. Experiments were coupled with thermodynamic models to understand the evaporation and precipitation-driven hydrochemical evolution of brines. Our results closely reproduced the mineral assemblages, patterns, and textural relations observed in the natural setting. Alkaline earth carbonates and fluorite were predicted to precipitate first followed by siliceous sediments. Among the salts, dendritic and acicular trona precipitate first via fractional crystallization─reminiscent of grasslike trona layers of Lake Magadi. Halite/villiaumite, thermonatrite, and sylvite precipitate sequentially after trona from residual brines depleted in HCO3–. The precipitation of these minerals between trona crystals resembles the precipitation process observed in the interstitial brines of the trona layers. Thermonatrite precipitation began after trona equilibrated with the residual brines due to the absence of excess CO2 input. We have shown that evaporation and mineral precipitation are the major drivers for the formation of hyperalkaline, saline, and SiO2-rich brines. The discrepancy between predicted and actual sulfate and phosphate ion concentrations implies the biological cycling of these ions. The combination of different in situ and ex situ methods and modeling is key to understanding the mineral phases, precipitation sequences, and textural relations of modern and ancient evaporite deposits. The synergy of these methods could be applicable in industrial crystallization and natural brines to reconstruct the hydrogeochemical and hydroclimatic conditions of soda lakes, evaporite settings, and potentially soda oceans of early Earth and extraterrestrial planets. KW - Crystallization KW - Precipitation KW - Crystals KW - Evaporation KW - Minerals PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-546712 DO - https://doi.org/10.1021/acs.cgd.1c01391 SN - 1528-7483 VL - 22 IS - 4 SP - 2307 EP - 2317 PB - ACS Publications CY - Washington, DC AN - OPUS4-54671 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ueltzen, Katharina T1 - Unveiling the potential of the Kanamori-Goodenough-Anderson rules for magnetic property prediction N2 - Recently, machine learning of magnetic properties of transition metal compounds has attracted large interest due to environmental and availability issues of rare-earth-based functional magnetic materials. Surprisingly, bond-angle-derived features were not found to be relevant for magnetic structure prediction in previous studies using DFT-computed labels. This contrasts with a well-known magnetism heuristic, the Kanamori-Goodenough-Anderson (KGA) rules of superexchange. We review magnetic interaction trends within the MAGNDATA database of experimentally determined magnetic structures. Observed trends follow the KGA rules „of thumb“ and exceptions can be rationalized. We introduce a new, informative label for predicting magnetic structures that can be extended to magnetic sites and structures of arbitrary complexity. Bond-angle-derived features are found to be highly relevant for magnetic structure prediction. T2 - Faraday Discussion: Data-driven discovery in the chemical sciences CY - Oxford, UK DA - 10.09.2024 KW - Magnetism KW - High-throughput analysis KW - Machine learning KW - Transition metal compounds PY - 2024 AN - OPUS4-62250 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ueltzen, Katharina T1 - Revisiting the Kanamori-Goodenough-Anderson rules for magnetic property prediction N2 - Recently, machine learning of magnetic properties of transition metal compounds has attracted large interest due to environmental and availability issues of rare-earth-based functional magnetic materials. Surprisingly, bond-angle-derived features were not found to be relevant for magnetic structure prediction in previous studies using DFT-computed labels. This contrasts with a well-known magnetism heuristic, the Kanamori-Goodenough-Anderson (KGA) rules of superexchange. We review magnetic interaction trends within the MAGNDATA database of experimentally determined magnetic structures. Observed trends follow the KGA rules „of thumb“ and exceptions can be rationalized. We introduce a new, informative label for predicting magnetic structures that can be extended to magnetic sites and structures of arbitrary complexity. Bond-angle-derived features are found to be highly relevant for magnetic structure prediction. T2 - 60th Symposium on Theoretical Chemistry (STC 2024) CY - Braunschweig, Germany DA - 02.09.2024 KW - Magnetism KW - High-throughput analysis KW - Machine learning KW - Transition metal compounds PY - 2024 AN - OPUS4-62249 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Benner, Philipp A1 - Grandel, Jonas T1 - A shortcut towards phonon predictions N2 - Phonon calculations with ab-initio methods are computationally expensive. The use of universal machine learning models reduces the cost, but raises concerns about prediction quality. Fine-tuning with only a few structures, improves predictions of phonons, thermal properties and especially diffusive thermal conductivity, while reducing computational cost by a factor of 10 in average compared to DFT methods. T2 - DPG Frühjahrstagung CY - Regensburg, Germany DA - 16.03.2025 KW - Machine Learning KW - MACE KW - Phonons PY - 2025 AN - OPUS4-62770 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Braun, Ulrike A1 - Dümichen, Erik A1 - Barthel, Anne-Kathrin A1 - Bannick, Claus Gerhard T1 - Charakterisierung von Mikroplastik Partikeln aus Umweltproben N2 - Durch den stetig steigenden Einsatz von Plastikprodukten sind unerwünschte Kunststofffunde in verschiedenen Umweltmatrices mittlerweile allgegenwärtig. Besonderes Interesse erfahren die Kunststoffpartikel von einer Größe kleiner 5 mm, sogenannte Mikroplastik (MP) Partikel. Es werden aktuell Risiken für Mensch und Umwelt diskutiert, die von diesen Partikeln ausgehen. T2 - Wasser 2016 - Jahrestagung der Wasserchemischen Gesellschaft CY - Bamberg, Deutschland DA - 02.05.2016 KW - Mikroplastik KW - Polymere KW - Polyethylen (PE) KW - Polystyrol (PS) KW - Poly(ethylenterephthalat) (PET) PY - 2016 SN - 978-3-936028-94-2 SP - 74 EP - 76 PB - Wasserchemische Gesellschaft CY - Mülheim an der Ruhr, Germany AN - OPUS4-36782 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Naik, Aakash A1 - Ertural, Christina A1 - Dhamrait, Nidal A1 - Benner, Philipp A1 - George, Janine T1 - Quantum-Chemical Bonding Database (Unprocessed data : Part 2) N2 - This data is associated with the manuscript "A Quantum-Chemical Bonding Database for Solid-State Materials." Refer to mpids.txt to see data related to which compounds are available in the tar file. (mp-xxx refer to Materials Project ID) KW - Bonding analysis KW - Automation KW - Materials Informatics KW - Computational Chemistry KW - Database PY - 2023 DO - https://doi.org/10.5281/zenodo.7852107 PB - Zenodo CY - Geneva AN - OPUS4-57442 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sturm, Heinz T1 - Kunststoffe und deren Recycling – Materialwissenschaftliche Erkenntnisse, um mehr Recyclat einzusetzen N2 - Nach einer Übersicht zu den immer schneller aktualisierenden Rahmenbedingungen von Politik und Gesellschaft folgt eine Übersicht zu materialwissenschaftlichen Problemen des Recyclings von Kunststoffen. Lösungsansätze aus der Forschung reichen von einfacher Optimierung bis hin zur radikalen Neukonstruktion der polymeren Werkstoffe. Aus dem bereits möglichen Ansatz "performance-by-design" wird ein neuer Weg des "recycling-by-design" adressiert. Dies inkludiert methodisch eine skalenübergreifende Modellierung und die Depolarisation bis zum Monomer. T2 - Gefahrgut-Technik-Tage CY - Berlin, Germany DA - 07.11.2019 KW - Recycling KW - Kunststoff KW - Additiv KW - Polymer KW - Normung KW - Plastikstrategie KW - Grenzfläche als Material KW - Recycling-by-design PY - 2019 AN - OPUS4-49561 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sötebier, Carina T1 - Characterization of Ag nanoparticles: limitation and advantages of field-flow fractionation N2 - Silver nanoparticles (Ag NPs) are widely used in consumer products due to their excellent antibacterial properties. Their broad application has led to a variety of recent regulation on their use and labelling. Thus, a highly specific analytical method for their characterization and quantification is needed. Due to their large separation range, field-flow fractionation (FFF) techniques are repeatedly applied for the analysis of NP. Limitations of FFF include quantification, sample loss and insufficient recovery rates. Another challenge can be non-ideal elution behavior of particles in complex and unknown matrices. The possible sources for sample losses of Ag NP have been studied using an asymmetric flow FFF (AF4) in combination with inductively coupled plasma mass spectrometry (ICP-MS). The influence of different parameters, for example the sample concentration, on the recovery rates and sample loss has been investigated. Using laser ablation ICP-MS, the Ag deposition on the membrane was located and quantified. Our results identified ionic silver as the main sources of sample loss. These results can be useful for further method improvement. However, when a Ag NP sample containing an unknown complex matrix is analyzed, FFF method optimization is challenging as the sample might show a shift in the retention times and lower recovery rates. In this case, ICP-MS experiment in the single particle mode (sp-ICP-MS) can be a useful addition to the FFF measurement. Here, upon assumption of spherical particles, the geometric diameters can be calculated. This fast and easy approach can be helpful in order to interpret the FFF fractograms and advice the FFF method optimization process. T2 - 18th International Symposium on Field- and Flow-Based Separations CY - Dresden, Germany DA - 22.05.2016 KW - Silver KW - Nanoparticles KW - Field-flow fractionation KW - ICP-MS PY - 2016 AN - OPUS4-36352 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Artinov, Antoni T1 - Numerical simulation of the weld pool dynamics during pulsed laser welding using adapted heat source and vaporization models N2 - A transient simulation including the impact of the laser energy, the melting of the metal and the development of the weld pool was conducted to observe the evolution of the vapor capillary and the solidification of the melt in pulsed laser beam welding of AISI 304 steel. The phase field method was implemented to investigate the evolution and behavior of the liquid-gas interface during welding and to describe the condensed and vapor phases. The effects of phase transition, recoil pressure, thermo-capillary and natural convection, vaporization and temperature dependent material properties were taken into account. A Gaussian-like heat source under consideration of the Fresnel absorption model was used to model the energy input of the laser beam. The heat source model was extended by a newly developed empirical approach of describing multiple beam reflections in the keyhole. To validate this new model, the numerical results were compared to experimental data and good agreement regarding the size and shape of the weld pool was observed. T2 - LANE Conference 2018 CY - Fürth, Germany DA - 03.09.2018 KW - Pulsed laser beam welding KW - Weld pool dynamics KW - Multiple reflections KW - Vaporization PY - 2018 AN - OPUS4-45873 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Artinov, Antoni T1 - Berechnung des transienten Temperaturfeldes beim Laserstrahlschweißen mit einer modellierten äquivalenten Wärmequelle N2 - Ein neuartiger Modellierungsansatz für die Berechnung des transienten Temperaturfeldes beim Laserstrahlschweißen mit einer äquivalenten Wärmequelle wurde vorgestellt. Das numerische Modell wurde in zwei Studien unterteilt. Im ersten Teil wurde der Laserstrahlschweißprozess in einer stationären Schmelzbadsimulation untersucht. Die lokale Schmelzbadgeometrie und das Temperaturfeld wurden unter Berücksichtigung der Effekte der thermokapillaren und freien Konvektion, der latenten Wärme und der temperaturabhängigen Materialeigenschaften bis hin zur Verdampfungstemperatur ermittelt. Die Ergebnisse wurden benutzt, um eine äquivalente volumetrische Wärmequelle zu definieren. In der folgenden Studie wurde damit das transiente Temperaturfeld im geschweißten Bauteil berechnet. Die numerischen Ergebnisse wurden durch parallel laufende Experimente validiert. T2 - BAM Alumni Kolloquium 9.3 CY - Berlin, Germany DA - 24.11.2017 KW - Simulation KW - Transientes Temperaturfeld KW - Laserstrahlschweißen KW - Äquivalente Wärmequelle PY - 2017 AN - OPUS4-43555 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rethmeier, Michael T1 - Welding simulation for the digital factory N2 - Contents 1 Introduction 2 What is possible? -case study 3 Perspectives –utilization for arc process automation 4 Conclusion T2 - CAWE 2017 CY - Jinan, China DA - 18.10.2017 KW - Welding simulation KW - Digital factory PY - 2017 AN - OPUS4-43529 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bakir, Nasim A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Untersuchungen der Heißrissanfälligkeit laserstrahlgeschweißter Verbindungen austenitischer Stähle N2 - Die lokalen Dehnungen bzw. Dehngeschwindigkeiten im heißrisskritischen Temperaturintervall sind Funktionen des Temperaturfeldes im Nahbereich des Schmelzbades (Schweißverfahren, Werkstoff), der thermo-mechanischen Kennwerte des Versuchswerkstoffes sowie von außen aufgebrachten Verfor-mungen. Da die lokal vorherrschenden Dehnungen im Nahbereich des Schmelzbades nicht bzw. nur mit sehr aufwendigen Methoden ermittelt werden können, dienen bespielweise die im CTW-Test (Controlled Tensile Weldability) von außen aufgebrachten Dehnungen oder Dehnraten als Kriterium für die Heißriss-empfindlichkeit. In dieser Studie wurde CTW-Test zur Untersuchung der Heißrissresistenz verschiedenen austenitischen Stählen eingesetzt. T2 - 36. Assistentenseminar Füge- und Schweißtechnik CY - Brunswick, Germany DA - 05.10.2015 KW - Heißriss KW - Heißrissresistenz KW - Austenitische Stähle KW - CTW-Test PY - 2017 SN - 978-3-945023-57-0 SP - 106 EP - 111 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-41246 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - El-Batahgy, A. A1 - Gook, S. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Effect of laser-beam and hybrid-laser-arc welding parameters and filler metal on microstructure and mechanical properties of thick heat-treated steel X8ni9+Qt640 for cryogenic service N2 - The present research work encloses results of experimental investigations of the interaction between welding process parameters for laser-beam and hybrid-laser-arc as well as type of the filler metal and the achievable mechanical properties of the weld joints on steel grade X8Ni9+QT640 for cryogenic service containing 9% nickel. The results obtained contribute to the development and conversion in the industrial practice a new laser beam-based welding technology for the automated manufacturing of facilities for the liquefaction, storage and the transport of natural gases (LNG facilities). The results show, that the martensitic microstructure of the laser weld metal including low amount of retained austenite not exceeding 3.5% leads to the relatively low V-notch impact energy. The remarkable heterogeneity in the chemical composition of the weld metal through the weld thickness could be recognized in the case of hybrid-laser-arc welding with ERNiCrMo-3 austenitic filler metal, what also led to insufficient impact toughness of the weld metall. The most promising results could be achieved by using 11%Ni filler wire, which is similar to the base metal and provides a homogeneous microstructure with uniform distribution of Ni through the weld seam. It is remarkable, that a correlation between Charpy impact toughness and wire feeding speed and respectively process heat input exists. The highest toughness values were 134±58 J at -196C. The both laser as well as laser-hybrid welds passed the tensile test. The failure stress of 720±3 MPa with a fracture location in the base material was achieved for all samples tested. T2 - 4th International Conference on Welding and Failure Analysis of Engineering Materials CY - Aswan, Egypt DA - 19.11.2018 KW - Hybrid-laser-arc welding KW - Laser-beam welding, KW - Cryogenic steel KW - Microstructure KW - Tensile strength PY - 2018 SP - W-29, 1 EP - 10 AN - OPUS4-46738 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Miliūtė, Aistė A1 - Bustamante, Joana A1 - Mieller, Björn A1 - Stawski, Tomasz A1 - George, Janine A1 - Knoop, F. T1 - High-quality zirconium vanadate samples for negative thermal expansion (NTE) analysis N2 - Zirconium vanadate (ZrV2O7) is a well-known negative thermal expansion (NTE) material which exhibits significant isotropic contraction over a broad temperature range (~150°C < T < 800°C). The linear thermal expansion coefficient of ZrV2O7 is −7.1×10-6 K-. Therefore, it can be used to create composites with controllable expansion coefficients and prevent destruction by thermal shock. Material characterization, leading to application, requires pure, homogenous samples of high crystallinity via a reliable synthesis route. While there is a selection of described syntheses in the literature, it still needs to be addressed which synthesis route leads to truly pure and homogenous samples. Here, we study the influence of the synthesis methods (solid-state, sol-gel, solvothermal) and their parameters on the sample's purity, crystallinity, and homogeneity. The reproducibility of results and data obtained with scanning electron microscopy (SEM), X-ray diffraction (XRD), differential scanning calorimetry, and thermogravimetric analysis (DSC/TGA) were analyzed extensively. The sol-gel method proves superior to the solid-state method and produces higher-quality samples over varying parameters. Sample purity also plays an important role in NTE micro and macro-scale characterizations that explain the impact of porosity versus structural changes. Moreover, we implement ab-initio-based vibrational computations with partially treated anharmonicity (quasi-harmonic approximation, temperature-dependent effective harmonic potentials) in combination with experimental methods to follow and rationalize the negative thermal expansion in this material, including the influence of the local structure disorder, microstructure, and defects. Khosrovani et al. and Korthuis et al., in a series of diffraction experiments, attributed the thermal contraction of ZrV2O7 to the transverse thermal motion of oxygen atoms in V-O-V linkages. In addition to previous explanations, we hypothesize that local disorder develops in ZrV2O7 crystals during heating. We are working on the experimental ZrV2O7 development and discuss difficulties one might face in the process as well as high-quality sample significance in further investigation. The obtained samples are currently used in the ongoing research of structure analysis and the negative thermal expansion mechanism. T2 - 4th International Symposium on Negative Thermal Expansion and Related Materials (ISNTE-4) CY - Padua, Italy DA - 04.07.2023 KW - NTE KW - Sol-gel KW - Solid-state KW - Ab-initio KW - TDEP PY - 2023 AN - OPUS4-58132 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yildirim, Arda T1 - Structure and dynamics of 2,3,6,7,10,11-hexakis[hexyloxy] triphenylene in nanoporous anodic aluminum oxide membranes N2 - Due to their chemical structure, a rigid disk-like aromatic core and flexible alkyl chains attached to the core, discotic liquid crystals (DLCs) can organize and stack themselves into columns in a hexagonal columnar mesophase, a mesophase in between the plastic crystalline and isotropicphase. The overlap of the π orbitals of the aromatic core in the hexagonal columnar mesophase leads to a high charge-carrier mobilitie along the column axis – these columns can be considered as “moleculer nanowires” making liquid crystals a promising class of materials for electronic applications. Previous studies on DLCs showed that the phase behavior of DLCs is susceptible to nano confinement. Here in this study, the thermotropic collective orientational order of 2,3,6,7,10,11 hexakis[hexyloxy] triphenylene (HAT6), a triphenylene based DLC, and the effects of nano confinment on of its phase behavior were investigated by broadband dielectric spectroscopy (BDS) and differential scanning calorimetry (DSC). HAT6 was embedded into nanoporous anodic aluminum oxide membranes by melt infiltration in the isotropic phase under argon atmosphere. The filled membranes have the thickness of 80 µm and the diameter of 15mm and parallel aligned tubular nanopores having the pore diameters of 25, 40, 80 and 180 nm. The filling degree for each sample was checked by thermogravimetric analysis (TGA) in order to ensure complete filling. The bulk HAT6 forms, a hexagonal columnar phase between the isotropic phase above 371 K, and the plastic crystalline phase below 340 K. Unlike the bulk, the confined HAT6 forms two peaks in the heat flow during the plastic crystalline-to-hexagonal columnar phase transition, which might be the evidence of two different phase structures close to the wall and in the pore center. Moreover, the isotropic-to-columnar transition of the confined HAT6 shifts with decreasing pore diameter to lower temperatures. T2 - 9th International Conference on Broadband Dielectric Spectroscopy and its Applications CY - Pisa, Italy DA - 11.09.2016 KW - Discotic liquid crystals PY - 2016 AN - OPUS4-37712 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dümichen, Erik A1 - Eisentraut, Paul A1 - Celina, M. A1 - Braun, Ulrike T1 - Automated thermal extraction-desorption gas chromatography mass spectrometry: A multifunctional tool for comprehensive characterization of polymers and their degradation products N2 - The TED-GC-MS analysis is a two-step method. A sample is first decomposed in a thermogravimetric analyzer (TGA) and the gaseous decomposition products are then trapped on a solid-phase adsorber. Subsequently, the solid-phase adsorber is analyzed with thermal desorption gas chromatography mass spectrometry (TDU-GC-MS). This method is ideally suited for the analysis of polymers and their degradation processes. Here, a new entirely automated System is introduced which enables high sample throughput and reproducible automated fractioned collection of decomposition products. Strengths and limitations of the system configuration are elaborated via three examples focused on practical challenges in materials analysis and identification: i) separate analysis of the components of a wood-plastic-composite material, ii) quantitative determination of weight concentration of the constituents of a polymer blend and iii) quantitative analysis of model samples of microplastics in suspended particulate matter. KW - Thermal extraction-desorption gas chromatography mass spectrometry KW - Analysis KW - Polymers KW - Microplastics KW - Automation PY - 2019 DO - https://doi.org/10.1016/j.chroma.2019.01.033 VL - 1592 SP - 133 EP - 142 PB - Elsevier CY - Amsterdam AN - OPUS4-48287 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Üstündag, Ö. A1 - Gook, S. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Hybrid laser arc welding of thick high-strength piepline steels of grade X120 with adapted heat input N2 - The influence of heat input and welding speed on the microstructure and mechanical properties of single-pass hybrid laser arc welded 20mm thick plates of high-strength pipeline steel X120 were presented. The heat Input was varied in the range of 1.4 kJ mm−1 to 2.9 kJ mm−1, while the welding speed was changed between 0.5m min−1 and 1.5m min−1. A novel technique of bath support based on external oscillating electromagnetic field was used to compensate the hydrostatic pressure at low welding velocities. A major advantage of this technology is, that the welding speed and thus the cooling time t8/5 can be variated in a wide parameter window without issues regarding the weld root quality. The recommended welding thermal cycles for the pipeline steel X120 can be met by that way. All tested Charpy-V specimens meet the requirements of API 5 L regarding the impact energy. For higher heat inputs the average impact energy was 144 ± 37 J at a testing temperature of −40 °C. High heat Input above 1.6 kJ mm−1 leads to softening in the weld metal and heat-affected-zone resulting in loss of strength. The minimum tensile strength of 915 MPa could be achieved at heat inputs between 1.4 kJ mm−1 and 1.6 kJ mm−1. KW - High-strength low-alloy steel KW - Hybrid laser-arc welding KW - Mechanical-technological properties KW - Microstructure KW - Toughness KW - Pipeline steel of grade X120 PY - 2020 DO - https://doi.org/10.1016/j.jmatprotec.2019.116358 SN - 0924-0136 VL - 275 SP - 116358 PB - Elsevier B.V. AN - OPUS4-50008 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Materials design using chemical heuristics, workflows, and machine learning N2 - Bonds and local atomic environments are key descriptors of material properties, used to establish design rules and heuristics, and serve as descriptors in machine-learned interatomic potentials and the general machine learning of material properties. Software implementations such as ChemEnv and LobsterEnv identify local atomic environments based on geometrical characteristics and quantum-chemical bonding analysis (here using Crystal Orbital Hamilton Populations as computed with LOBSTER). Fully automated workflows and analysis tools now enable large-scale quantum-chemical bonding analysis. The first part of the lecture will demonstrate how these tools help develop new machine-learning models and intuitive understandings of material properties. New universal machine-learned interatomic potentials, such as MACE-MP-0, have been developed. The second part of the lecture will showcase how these potentials, combined with DFT, can accelerate research. It will focus on the interplay between DFT and machine-learned interatomic potentials, presenting automated workflows for training, fine-tuning, and benchmarking these potentials, implemented in our software autoplex. Additionally, it will show how to train new interatomic potentials from scratch by exploring potential energy surfaces, with the potential to enhance current universal machine-learned potentials. The lecture will also discuss the trend toward automation in computational materials science and our recent contributions. T2 - FAIRmat Seminar CY - Berlin, Germany DA - 05.06.2025 KW - Automation KW - Machine learning KW - Synthesizability KW - Sustainable materials design KW - High-throughput KW - Bonding analysis KW - Materials acceleration platforms PY - 2025 AN - OPUS4-63315 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gook, S. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Orbital hybrid laser-arc welding using a high-power fibre laser for pipeline construction N2 - Recently developed fibre lasers provide multi-kilowatt beam power with high quality at impressive energy efficiency. Combined with gas metal arc welding (GMAW) equipment these lasers can be used in a hybrid process to weld thick-walled constructions single-pass, that are currently welded using multi-pass techniques. The main benefits are a reduction of heat induced distortions, due to the low heat input, as well as savings in filler material and process time. Probable applications can be found in power generation, ship building and pipeline constructions. An orbital (girth) laser-hybrid process using a 20 kW fibre laser and a GMAW torch is currently examined at the BAM, Berlin. The aim of this research is to obtain a stable and crack free girth welding process and to demonstrate its application in pipeline construction. The experiments are carried out on 16 mm thick plates as well pipe rings with 36" (914 mm) pipe diameter of X65. Particular welding parameters, such as welding speed, GMAW power, arc length are varied and their influence on the appearance of the weld in the different welding positions is analyzed. Even though issues remain that demand further research it could already be shown that the rings can be welded using a girth hybrid process that is divided into two half girth processes in downward direction. KW - High-power fibre laser KW - Thick plates KW - Laser-hybrid welding KW - Pipeline PY - 2018 UR - http://gns.mephi.ru/en/issues/2018-126?art=418 SN - 2499-9733 SN - 2305-414X VL - 1 IS - 26 SP - 47 EP - 57 PB - National Research Nuclear University "MEPhI" CY - Volgodonsk AN - OPUS4-45046 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Naik, Aakash T1 - Harnessing quantum chemical bonding analysis descriptors for material property predictions N2 - Examining the bonding between their constituent atoms in crystalline materials has played a vital role in understanding material properties.[1–4] For instance, low thermal conductivity in materials is typically attributed to its anharmonicity, which has been reported to arise from strong antibonding interactions and local environment distortions.[5–7] The bonds in the material are often quantified in terms of bond strength and can be extracted from crystalline materials using density-based[8], energy-based[9], and orbital-based[10] methods. LOBSTER[11] is a program that relies on an orbital-based method to extract such bonding information by projecting the plane wave-based wave functions of modern density functional theory computations (DFT) onto a local atomic orbital basis. Since our goal was to use bonding analysis descriptors for material property predictions, we needed to first systematically generate large quantities of bonding analysis data. To streamline this process, we have developed a user-friendly workflow[12], which is now also part of the atomate2[13] package that can generate bonding information data extracted using the LOBSTER program for crystalline materials. This workflow requires only the structure as input from the user. Employing this workflow, we have generated for ~13000 crystalline compounds such bonding analysis data. To create new descriptors from these data, we use our package LobsterPy.[14] The curated descriptors span different types, including statistical representations of bonding characteristics for traditional ML algorithms (e.g., random forests), textual descriptions for large language models (LLMs), and structure graphs for graph neural networks (GNNs). These descriptors are then tested by employing them in several state-of-the-art ML algorithms and architectures to predict the mechanical, vibrational, and thermal properties of crystalline materials. Through this work, we are not only able to demonstrate how one can enhance the model’s predictive accuracy[15] by incorporating quantum chemical bonding-based descriptors alongside typical composition and structure-based descriptors but it also aids in uncovering relationships between bonding and materials properties on a larger scale, which was not possible before. T2 - MRS SPRING 2025 CY - Seattle, WA, USA DA - 07.04.2025 KW - Bonding analysis KW - Machine learning KW - Materials Descriptors PY - 2025 AN - OPUS4-63001 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Janssen, Jan A1 - George, Janine A1 - Geiger, Julian A1 - Bercx, Marnik A1 - Wang, Xing A1 - Ertural, Christina A1 - Schaarschmidt, Joerg A1 - Ganose, Alex M. A1 - Pizzi, Giovanni A1 - Hickel, Tilmann A1 - Neugebauer, Joerg T1 - A Python workflow definition for computational materials design N2 - Numerous Workflow Management Systems (WfMS) have been developed in the field of computational materials science with different workflow formats, hindering interoperability and reproducibility of workflows in the field. To address this challenge, we introduce here the Python Workflow Definition (PWD) as a workflow exchange format to share workflows between Python-based WfMS, currently AiiDA, jobflow, and pyiron. This development is motivated by the similarity of these three Python-based WfMS, that represent the different workflow steps and data transferred between them as nodes and edges in a graph. With the PWD, we aim at fostering the interoperability and reproducibility between the different WfMS in the context of Findable, Accessible, Interoperable, Reusable (FAIR) workflows. To separate the scientific from the technical complexity, the PWD consists of three components: (1) a conda environment that specifies the software dependencies, (2) a Python module that contains the Python functions represented as nodes in the workflow graph, and (3) a workflow graph stored in the JavaScript Object Notation (JSON). The first version of the PWD supports directed acyclic graph (DAG)-based workflows. Thus, any DAG-based workflow defined in one of the three WfMS can be exported to the PWD and afterwards imported from the PWD to one of the other WfMS. After the import, the input parameters of the workflow can be adjusted and computing resources can be assigned to the workflow, before it is executed with the selected WfMS. This import from and export to the PWD is enabled by the PWD Python library that implements the PWD in AiiDA, jobflow, and pyiron. KW - Automation KW - Workflows KW - Materials Design KW - Multi-scale simulation KW - Digitalization PY - 2025 DO - https://doi.org/10.5281/zenodo.15516179 PB - Zenodo CY - Geneva AN - OPUS4-63233 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Raute, Julius A1 - Schmidt, Jonathan A1 - Jokisch, Torsten A1 - Biegler, Max A1 - Rethmeier, Michael T1 - Prozessführung und erreichbare Nahtqualitäten: Elektronenstrahlschweißen von additiv gefertigtem Inconel 939 N2 - Additive Fertigungstechnologien wie das Laser-Pulverbett-Verfahren bieten großes Potenzial für die Fertigung von Neu und Ersatzteilen für stationäre Gasturbinen aus Nickelsuperlegierungen wie Inconel 939 (IN939). Um die Integration in bestehende Baugruppen zu ermöglichen und Bauraumbeschränkungen zu überwinden, muss die Prozesskette der additiven Fertigung um geeignete Fügetechniken erweitert werden. Die vorliegende Arbeit beschäftigt sich daher mit dem Schweißen von Inconel 939. Hierbei werden Bleche aus Gussmaterial und der additiven Herstellung mittels Laser im Pulverbett beim Elektronenstrahlschweißen verglichen. Im Fokus der Untersuchung stehen die erreichbare Nahtqualität im Hinblick auf geometrische Unregelmäßigkeiten sowie innere Defekte in Form von Mikrorissen in der Wärmeeinflusszone. Bei der Auswertung der geschweißten Proben zeigen sich keine Unterschiede in der Ausbildung der Nahtform zwischen dem additiv gefertigten Material und dem Gusswerkstoff. Für beide Materialien ließ sich bei hohen Vorschubgeschwindigkeiten von 20 mm/s die höchste Bewertungsgruppe für Strahlgeschweißte Nähte nach DIN EN ISO 13919-1 erreichen. Unabhängig von der Herstellungsart zeigen beide Materialien eine Zunahme der Rissneigung mit steigendem Vorschub. Das Material aus der additiven Herstellung weist aufgrund seiner Mikrostruktur insgesamt jedoch deutlich weniger Mikrorisse auf, was Potenzial für die Anwendung in der Praxis eröffnet. KW - Elektronenstrahlschweißen KW - PBF-LB/M KW - Inconell939 PY - 2025 UR - https://www.schweissenundschneiden.de/artikel/prozessfuehrung-und-erreichbare-naht-qualitaeten-elektronenstrahlschweissen-von-additiv-gefertigtem-inconel-939 DO - https://doi.org/10.53192/SUS202510 VL - 77 IS - 10 SP - 2 EP - 8 PB - DVS Media Verlag CY - Eltville am Rhein, Deutschland AN - OPUS4-64300 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kolmangadi, Mohamed Aejaz T1 - Molecular dynamics of Janus Polynorbornenes: Glass Transitions and Nanophase separation N2 - For the first time, dielectric and calorimetric investigations of a homologous series of Janus polynorbornenes with rigid main backbones and flexible −Si(OR)3 side groups of differing length alkyl chains (R = propyl, butyl, hexyl, octyl, and decyl) is reported. Generally, this class of polymers has some potential for applications in the field of gas separation membranes. Two dielectrically active processes are observed at low temperatures, denoted as β- and α-relaxation. The former can be assigned to localized fluctuations, while the latter is related to the glassy dynamics of the flexible −Si(OR)3 side groups, creating a nanophase separation in both the alkyl chain-rich and backbone-rich domains. This is confirmed through temperature-modulated differential scanning calorimetry (TMDSC) measurements and X-ray scattering experiments. The glass transition temperatures of the backbone rich domains, which are beyond or near to their degradation temperatures in terms of conventional DSC, are determined for the first time using fast scanning calorimetry employing both fast heating and cooling rates. This is complemented with scattering experiments that show how the size of the alkyl chain-rich domains increases with the side chain length. Alongside these results, a significant conductivity contribution was observed for all poly(tricyclononenes) with −Si(OR)3 side groups, which is interpreted in terms of a percolation model. T2 - DPG Online Spring Conference 2021 CY - Online meeting DA - 22.03.2021 KW - Dynamics KW - Glass transition KW - Conductivity PY - 2021 AN - OPUS4-52335 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bakir, Nasim T1 - Numerical and Experimental Observation of the melt pool behaviour for laser beam welded thick plates in partial penetration mode N2 - The geometry of the melt pool in laser beam welding plays a major role to understand the dynamics of the melt and its solidification behavior. In this study, a butt configuration of 20 mm thick structural steel and transparent quartz glass was used to observe the weld pool geometry in the partial penetration mode by means of a high-speed camera. The observations show that the dimensions of the weld pool vary depending on the depth. The areas close to the weld pool surface take a teardrop-shape. A bulge-region and its temporal evolution were observed approximately in the weld pool root. Additionally, a 3D transient thermal-fluid numerical simulation was performed to obtain the weld pool shape and to understand the formation mechanism of the observed bulging effect. The model considers the local temperature field, the effects of phase transition, thermo-capillary convection, natural convection and temperature-dependent material properties. The numerical results showed good accordance and were furthermore used to improve the understanding of the experimentally observed bulging effect. T2 - 5th International Symposium on Visualization in Joining & Welding Science through Advanced Measurements and Simulation CY - Osaka, Japan DA - 21.11.2019 KW - Partial penetration KW - Laser beam welding KW - Melt pool behaviour PY - 2019 AN - OPUS4-49896 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - George, Janine T1 - Handling of orbital-resolved "ICOHPLIST.lobster" files from the software Lobster in pymatgen N2 - Python Materials Genomics (pymatgen) is a robust materials analysis code that defines classes for structures and molecules with support for many electronic structure codes. This open-source software package powers the Materials Project. In this particular contribution, the handling of obital-resolved "ICOHPLIST.lobster" files from Lobster was implemented in the software package (github handle: @JaGeo). KW - Bonding analysis KW - Density functional theory PY - 2023 UR - https://github.com/materialsproject/pymatgen/pull/2993 PB - Zenodo CY - Geneva AN - OPUS4-57569 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Frei, J. A1 - Alexandrov, B. T. A1 - Rethmeier, Michael T1 - Low heat input gas metal arc welding for dissimilar metal weld overlays part II: the transition zone N2 - Dissimilar metal weld overlays (DMWOL) of nickel base alloys on low alloy steel components are commonly used in the oil and gas, petrochemical, and power generation industries to provide corrosion and oxidation resistance in a wide range of service environments and temperatures. Traditionally, dissimilar weld overlays are produced using cold or hot wire gas tungsten arc welding. This study aims to identify and evaluate potential advantages of low heat input gas metal arc welding processes over the conventional gas tungsten arc welding in the production of dissimilar weld overlays. In order to evaluate the quality of these overlays regarding resistance against hydrogen-assisted cracking, their transition zone region is investigated in this part of the publication series. Metallurgical characterization, including energy-dispersive x-ray spectroscopy, is performed on Alloy 625/grade 22 steel overlays. The transition zone is characterized by a narrow planar growth zone and steep compositional gradients from the fusion boundary towards the weld metal. Evidence of low carbon contents in the planar growth zone, as well as for carbide precipitation in the cellular growth zone was found. The microstructure in the transition zone region of the fusion zone shows characteristics known to be suitable for good resistance against hydrogen embrittlement. KW - Low heat input Gma welding KW - Dissimilar metal weld overlays KW - Coarse grained heat affected zone KW - Grain size KW - Microstructure KW - Fusion zone, nickel alloys PY - 2018 DO - https://doi.org/10.1007/s40194-017-0539-5 VL - 62 IS - 2 SP - 317 EP - 324 PB - Springer CY - Heidelberg, Germany AN - OPUS4-44721 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Straße, Anne A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Quality improvement of laser welds on thick duplex plates by laser cladded buttering N2 - Because of its excellent corrosion resistance, high tensile strength and high ductility, duplex stainless steel 2205 offers many areas of application. Though laser beam welding accompanied by high cooling rates, duplex steels tend to perform higher ferrite contents in weld metal as the base metal, which leads to a reduction of ductility and corrosion resistance of the weld joint. To overcome this problem, a solution, based on buttering the plate edges by laser metal deposition (LMD) with material containing higher Ni concentrations prior to laser welding was suggested. In this context different process parameters for LMD process were investigated. In a second step the possibility of welding those edges defect free while achieving balanced austenite-ferrite ratio was verified with metallographic analysis, Electron Backscatter Diffraction (EBSD) and impact testing according to Charpy. T2 - Lasers in Manufacturing (LiM) 2019 CY - Munich, Germany DA - 24.06.2019 KW - Laser Metal Deposition; Laser Beam Welding; Duplex; Stainless Steel PY - 2020 SP - We_A31_4_4-1 EP - We_A31_4_4-6 PB - WLT (Wissenschaftliche Gesellschaft für Lasertechnik) AN - OPUS4-50143 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meyerdierks, M. A1 - Schreiber, V. A1 - Böhne, Ch. A1 - Jüttner, S. A1 - Meschut, G. A1 - Rethmeier, Michael T1 - Validierung von Methoden zur Vermeidung von Liquid Metal Embrittlement an realitätsnahen Prinzipbauteilen (IGF 21483 BG / P 1488) N2 - Ziel des Forschungsprojekts ist es, eine Korrelation zwischen Gleeble-Heißzug-Prüfverfahren und Widerstandspunktschweiß-basierten Prüfverfahren herzustellen. Es soll die Effektivität von Methoden zu Vermeidung von Liquid Metal Embrittlement an realitätsnahen Prinzipbauteilen bewertet werden. Weiterhin soll Kenntnis über Auswirkungen von LME Rissen auf das Tragverhalten von realitätsnahen Prinzipbauteilen gewonnen werden. T2 - 30. Schweißtechnische Fachtagung CY - Barleben, Germany DA - 07.10.2021 KW - Liquid Metal Embrittlement KW - Gleeble KW - Heißzug KW - Widerstandpunktschweißen KW - Flüssigmetallversprödung PY - 2021 AN - OPUS4-54061 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fabry, Çağtay A1 - Pittner, Andreas A1 - Rethmeier, Michael T1 - Design of neural network arc sensor for gap width detection in automated narrow gap GMAW N2 - An approach to develop an arc sensor for gap width estimation during automated NG-GMAW with a weaving electrode motion is introduced by combining arc sensor readings with optical measurements of the groove shape to allow precise analyses of the process. The two test specimen welded for this study were designed to feature a variable groove geometry in order to maximize efficiency of the conducted experimental efforts, resulting in 1696 individual weaving cycle records with associated arc sensor measurements, process parameters and groove shape information. Gap width was varied from 18 mm to 25 mm and wire feed rates in the range of 9 m/min to 13 m/min were used in the course of this study. Artificial neural networks were applied as a modelling tool to derive an arc sensor for estimation of gap width suitable for online process control that can adapt to changes in process parameters as well as changes in the weaving motion of the electrode. Wire feed rate, weaving current, sidewall dwell currents and angles were defined as inputs to calculate the gap width. The evaluation of the proposed arc sensor model shows very good estimation capabilities for parameters sufficiently covered during the experiments. KW - GMA welding KW - Narrow gap welding KW - Sensor KW - Neural networks KW - Adaptive control PY - 2018 DO - https://doi.org/10.1007/s40194-018-0584-8 SN - 1878-6669 SN - 0043-2288 VL - 62 IS - 4 SP - 819 EP - 830 PB - Springer CY - Berlin AN - OPUS4-45234 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Low cycle fatigue behavior and failure mechanisms of additively manufactured Ti-6Al-4V N2 - Despite of the significant advances in AM process optimization there is still a lack of experimental results and understanding regarding the mechanical behavior and microstructural evolution of AMparts, especially in loading conditions typical for safety-relevant applications e.g. in the aerospace or power engineering. Within the scope of the presented investigations, a characterization of the fatigue behavior of additively manufactured Ti-6Al-4V in the low cycle fatigue regime was carried out in the range of 0.3 to 1.0 % strain amplitude at room temperature, 250°C and 400°C. The Ti-6Al-4V specimens are machined out of lean cylindrical rods, which were fabricated using powder laser metal deposition (LMD) with an improved build-up strategy. The improved strategy incorporates variable track overlap ratios to achieve a constant growth in the shell and core area. The low-cycle-fatigue behavior is described based on cyclic deformation curves and strain-based fatigue life curves. The lifetimes are fitted based on the Manson-Coffin-Basquin relationship. A characterization of the microstructure and the Lack-of-Fusion (LoF)-defect-structure in the as-built state is performed using optical light microscopy and high-resolution computed tomography (CT) respectively. The failure mechanism under loading is described in terms of LoF-defects-evolution and crack growth mechanism based on an interrupted LCF test with selected test parameters. After failure, scanning electron microscopy, digital and optical light microscopy and CT are used to describe the failure mechanisms both in the longitudinal direction and in the cross section of the specimens. The fatigue lives obtained are comparable with results from previous related studies and are shorter than those of traditionally manufactured (wrought) Ti-6Al-4V. In this study new experimental data and understanding of the mechanical behavior under application-relevant loading conditions (high temperature, cyclic plasticity) is gained. Furthermore, a better understanding of the role of LoFdefects and AM-typical microstructural features on the failure mechanism of LMD Ti-6Al-4V is achieved. T2 - First European Conference on Structural Integrity of Additively Manufactured Materials (ESIAM19) CY - Trondheim, Norway DA - 09.09.2019 KW - High Temperature Testing KW - Titanium KW - Ti-6Al-4V KW - Additive Manufacturing KW - Computed Tomography KW - Microstructure KW - Tensile Properties KW - Low Cycle Fatigue PY - 2019 AN - OPUS4-49492 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - Towards Structured Data Spaces: Prototypical Application of Semantic Technologies as a Driver for Innovation in Materials Science N2 - In the pursuit of advancing development and digitalization within materials science, ensuring quality assurance, interoperability, and adherence to FAIR principles is significant. To address these aspects, semantic technologies are employed for storage, processing, and contextualization of data, offering machine-actionable and human-readable knowledge representations crucial for data management. This presentation showcases the prototypical application of generic approaches of knowledge representation in materials science. It includes the design and documentation of graph patterns that may be compiled into rule-based semantic shapes. The development and application of the PMD Core Ontology 3.0 (PMDco 3.0) tailored for materials science is highlighted. Its integration into daily lab life is demonstrated through its functional incorporation into electronic lab notebooks (ELN). Examples of material processing and standardized mechanical testing illustrate how knowledge graph operations enhance ELN capabilities, providing a generalizable unified approach for managing diverse experimental data from different sources with automation potentials. T2 - TMS Specialty Congress 2025 CY - Anaheim, CA, USA DA - 15.06.2025 KW - Semantic Data KW - Data Integration KW - Digitalization KW - Data Interoperability KW - Plattform MaterialDigital PY - 2025 AN - OPUS4-63401 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis A1 - Hammerschmidt, T. A1 - Stotzka, R. T1 - Demonstration of the Infrastructure Use Case 02: Framework for curation and distribution of reference datasets N2 - In our current view, reference datasets in the MSE domain represent specific material properties, e.g., structural, mechanical, … characteristics. A reference dataset must fulfill high-quality standards, not only in precision of measurement but also in a comprehensive documentation of material, processing, and testing history (metadata). This Infrastructure Use Case (IUC) aims to develop a framework for generating reference material datasets using creep data of a single crystal Ni-based superalloy as a best practice example. In a community-driven process, we aim to encourage the discussion and establish a framework for the creation and distribution of reference material datasets. In this poster presentation, we highlight our current vision and activities and intend to stimulate the discussion about the topic reference datasets and future collaborations and work. T2 - NFDI-MatWerk Conference CY - Siegburg, Germany DA - 27.06.2023 KW - Referenzdaten KW - Reference data KW - Creep KW - Metadata schema KW - Syngle Crystal alloy PY - 2023 AN - OPUS4-57924 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Low cycle fatigue behavior, tensile properties and microstructural features of additively manufactured Ti-6Al-4V N2 - Despite of the significant advances in additive manufacturing (AM) process optimization there is still a lack of experimental results and understanding regarding the mechanical behavior and its relationship with the microstructural features of AM-parts, especially in loading conditions typical for safety-relevant applications. Within the scope of the presented ongoing investigations, a basic microstructural characterization, tensile tests at room and elevated temperature (400°C) as well as a characterization of the fatigue behavior of additively manufactured Ti-6Al-4V in the low cycle fatigue regime are carried out in the as-built state. After failure, different techniques are used to describe the failure mechanisms of the specimens. The AM-Specimens are provided by the Fraunhofer institute for production systems and design technology and investigated at the BAM following the philosophy of the TF-Project AGIL. T2 - Workshop on Additive Manufacturing: Process, materials, testing, simulation & implants CY - BAM, Berlin, Germany DA - 13.05.2019 KW - High Temperature Testing KW - Titanium KW - Ti-6Al-4V KW - Additive Manufacturing KW - DED-L KW - LMD KW - Computed Tomography KW - Microstructure KW - Tensile Properties KW - Low Cycle Fatigue PY - 2019 AN - OPUS4-48067 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gugin, Nikita T1 - Advancing Industrial Mechanochemistry: Real-Time Insights for Sustainable, Solvent-Free Manufacturing N2 - Reactive extrusion has emerged as a continuous approach for conducting mechanochemical reactions on a large scale. However, the use of this method under industrial conditions is hindered by limited understanding. In this study, we unveil the black box of reactive extrusion by employing energy-dispersive X-ray diffraction (EDXRD) to collect time- and spatially resolved in situ data. Our findings demonstrate the EDXRD method’s applicability to a range of chemical transformations and conditions associated with reactive extrusion. T2 - Chemie-Kolloquium & IfC Science Day CY - Berlin, Germany DA - 22.01.2025 KW - Mechanochemistry PY - 2025 AN - OPUS4-63801 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duarte, Larissa A1 - Zerbst, Uwe A1 - Madia, Mauro T1 - Der Schwellenwert der da/dN-∆K-Kurve als Auslegungskriterium für die Bauteilbewertung N2 - Für die Bestimmung der Restlebensdauer zyklisch beanspruchter Bauteile kommt dem Schwellenwert für Ermüdungsrissausbreitung ∆Kth und dem sich anschließenden Schwellenwertbereich der da/dN-∆K-Kurve große Bedeutung zu. Dem stehen Unsicherheiten bei der Bestimmung und Analyse gegenüber. Der Aufsatz befasst sich mit der Ermittlung des sogenannten intrinsischen Schwellenwerts, der als robuster Eingangsparameter für eine „rissschließfreie“ Analyse der Restlebensdauer von entscheidender Bedeutung ist. T2 - Tagung Werkstoffprüfung 2020 CY - Online meeting DA - 03.12.2020 KW - Schadenstolerante Bauteilauslegung, KW - Intrinsischer Schwellenwert gegen Ermüdungsrissausbreitung KW - Restlebensdauer PY - 2020 DO - https://doi.org/10.48447/WP-2020-025 SP - 1 EP - 8 AN - OPUS4-52788 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Villajos, José Antonio A1 - Bienert, M. A1 - Gugin, Nikita A1 - Emmerling, Franziska A1 - Maiwald, Michael T1 - A database to select affordable MOFs for volumetric hydrogen cryoadsorption considering the cost of their linkers N2 - Physical adsorption at cryogenic temperature (cryoadsorption) is a reversible mechanism that can reduce the pressure of conventional compressed gas storage systems. Metal–organic framework (MOF) materials are remarkable candidates due to the combination of high specific surface area and density which, in some cases, provide a high volumetric storage capacity. However, such extensive use of MOFs for this application requires the selection of affordable structures, easy to produce and made from feasible metallic and organic components. Herein, we introduce a MOF database detailing the crystallographic and porous properties of 3600 existing MOFs made from industrially relevant metals and their organic composition. The comparison of the available minimum costs of linkers allowed the creation of a database to select affordable structures with high potential for volumetric hydrogen storage by cryoadsorption, considering their composition based on individual or mixed building blocks. A user inter� face, available online, facilitates the selection of MOFs based on the properties or names of structures and linkers. KW - MOF´s PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-583619 DO - https://doi.org/10.1039/d3ma00315a VL - 4 IS - 18 SP - 4226 EP - 4237 PB - Royal Society of Chemistry (RSC) AN - OPUS4-58361 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schork, B. A1 - Zerbst, Uwe A1 - Kiyak, Yusuf A1 - Kaffenberger, M. A1 - Madia, Mauro A1 - Oechsner, M. T1 - Effect of the parameters of weld toe geometry on the FAT class as obtained by means of fracture mechanics-based simulations N2 - The fracture mechanics-based IBESS approach is applied to the determination of FAT classes of butt welds with crack Initiation along the weld toe. The aim is an investigation of the effect of the geometrical parameters toe radius, flank angle, reinforcement and secondary notches such as roughness or undercuts. The influence of these parameters is discussed both individually and in combination; however, excluding statistical distributions of them and the material data. The results, when compared with conventional FAT classes for butt welds, are encouraging with respect to a potential contribution of IBESS to the discussion of more advanced quality criteria for welds. To that purpose, demands for further research are proposed. KW - Fracture mechanics KW - Weld toe geometry KW - Fatigue crack initiation KW - FAT class approach PY - 2020 DO - https://doi.org/10.1007/s40194-020-00874-7 IS - 64 SP - 925 EP - 936 PB - Springer AN - OPUS4-53079 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schartel, Bernhard T1 - Bio, Waste, Non-vegan – Fun, Food for Thought, or Future N2 - Overview of the state of the art and current trends with the main topics: - renewable sources in flame retardant polymers (flame retarded bio-polymers and biocomposites; bio-flame retardants, renewable adjuvants from industrial waste) - flame retardancy meets sustainability - concepts between analogy and out-of-the-box. T2 - 18th SKZ International Conference on Trends in Fire Safety and InnovativeRFlame retardants for Plastics CY - Würzburg/Rottendorf, Germany DA - 27.09.2022 KW - Bio-polymer KW - Bio-composite KW - Renewable source KW - Renewable adjuvants KW - Vitrimer KW - Bio-flame retardant PY - 2022 AN - OPUS4-55840 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Ermüdungsverhalten und Versagensmechanismen von additiv mittels LPA hergestelltem TiAl6V4 N2 - Die Untersuchung und Charakterisierung der Entwicklung/Änderung der Mikrostruktur, der mechanischen Eigenschaften sowie der Lebensdauer additiv gefertigter metallischer Werkstoffe hat bisher, vor allem im Hinblick auf die komplexe Belastungsfälle bei sicherheitsrelevanten Anwendungen, mit der rasanten Entwicklung der Fertigungstechniken nicht Schritt gehalten. Im Rahmen dieser Arbeit wurde eine Charakterisierung des Ermüdungsverhaltens von additiv gefertigten TiAl6V4 im Low-Cycle-Fatigue Bereich (niederzyklische Ermüdung) nach Norm ISO 12206 mit Dehnungsamplituden von 0.3 bis zu 1.0 % und bei Raumtemperatur, 250°C und 400°C durchgeführt. Die TiAl6V4 Proben wurden aus zylindrischen Halbzeugen gefertigt, welche durch Laser-Pulver-Auftragsschweißen mit einer optimierten Aufbaustrategie hergestellt wurden. Die optimierte Aufbaustrategie beinhaltet variierende Spurüberlappungsgraden, die die Fertigung der dünnen zylindrischen Körper ohne weitere Ausgleichslagen ermöglicht. Das Werkstoffverhalten wird anhand von Wechselverformungskurven sowie einer Darstellung der Lebensdauer in einem Wöhler-Diagramm beschrieben. Ein Fitting der Lebensdauer-Daten erfolgt anhand der Manson-Coffin-Basquin Beziehung. Eine Eingangscharakterisierung der mikrostrukturellen Merkmale inklusive Bindefehler aus dem Herstellungsprozess wird durch Lichtmikroskopie und hochauflösende Computertomographie (CT) durchgeführt. Der Versagensmechanismus während der Belastung wird anhand von Zwischenuntersuchungen mit CT und einem unterbrochenen Versuch mit ausgewählten Versuchsparametern beschrieben. Nach dem Versagen wurden die Proben am REM, mit Lichtmikroskopie und mit CT fraktographisch in Längs- und Querrichtung untersucht. Die erfassten Lebensdauern sind ähnlich zu denen aus herkömmlichen Studien und liegen unter derjenigen von dem konventionell hergestellten (geschmiedeten) Werkstoff. In dieser Arbeit wurden für den untersuchten Werkstoff bei anwendungs- und sicherheitsrelevanten Belastungszuständen (hohe Temperaturen, zyklische Plastizität) neue experimentelle Daten und Kennwerte ermittelt und Verständnis über das mechanische Verhalten und die Entwicklung der Mikrostruktur aufgebaut. Darüber hinaus wurde Verständnis über die Rolle von Bindefehlern und anderen typisch für AM auftretenden Gefügemerkmalen auf das Versagensverhalten von DED-L TiAl6V4 gewonnen. T2 - Werkstoffwoche 2019 CY - Dresden, Germany DA - 18.09.2019 KW - Titan KW - TiAl5V4 KW - Ti-6Al-4V KW - Ti64 KW - Additive Fertigung KW - CT KW - Mikrostruktur KW - Zugeigenschaften KW - Low Cycle Fatigue KW - LCF PY - 2019 AN - OPUS4-49755 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Suárez Ocaño, Patricia A1 - Ávila Calderón, Luis A1 - Agudo Jácome, Leonardo A1 - Rehmer, Birgit A1 - Mohr, Gunther A1 - Evans, Alexander A1 - Skrotzki, Birgit T1 - Effect of 700–900 °C heat treatments and room and high temperature tensile deformation on the microstructure of laser powder bed fused 316L stainless steel N2 - The effect of post-processing heat treatments on the hierarchical microstructure evolution and mechanical strength of the austenitic stainless steel 316L produced by laser powder bed fusion has been investigated. Heat treatments between 700 and 900 ◦C and 0.5 to 3 h, were applied to samples treated at 450 ◦C for 4 h. The results showed a stable microstructure at all studied temperatures and times in terms of grain size, morphology, aspect ratio, density of low-angle grain boundaries, and texture. However, temperature and time promoted the diffusion of segregated elements together with a reduction in dislocation density and disappearance of the cellular structure. This was associated with a reduction in hardness and tensile proof strength at both room and high temperature. In addition, microstructural characterization coupled with thermodynamic CALPHAD-based equilibrium calculations showed that the formation of carbides and intermetallic phases was already visible after annealing at 800 ◦C for 3 hours, although these intermetallics did not affect the tensile properties at this level. Analysis of the microstructure evolution after tensile deformation showed differences in the deformation mechanisms at room and high temperature, with twinning and martensitic transformation occurring at room temperature, the latter not widely reported for additively manufactured 316L. Finally, comparisons with similar materials produced under comparable conditions showed differences in the tensile properties, attributed to differences in chemical composition and the associated presence of stacking faults in the undeformed state. KW - Additive manufacturing KW - 316L stainless steel KW - Heat treatments KW - Tensile properties KW - Microstructure PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-632471 DO - https://doi.org/10.1016/j.msea.2025.148469 SN - 0921-5093 VL - 939 SP - 1 EP - 24 PB - Elsevier CY - Amsterdam AN - OPUS4-63247 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jentzsch, Stefan A1 - Stock, Daniel A1 - Häcker, Ralf A1 - Skrotzki, Birgit A1 - Darvishi Kamachali, Reza A1 - Klingbeil, Dietmar A1 - Kindrachuk, Vitaliy T1 - Shear Band Formation with Split Hopkinson Bar Experiments N2 - The essence of dynamic failure is closely linked to dramatic shear deformations which often lead to the formation of adiabatic shear bands (ASB). Under high loading velocities and the subsequent rapid temperature increase, the localization of shear strain is crucial in view of safety issues of systems in mechanical and aircraft engineering, especially with respect to fast rotating components and diverse crash scenarios. In this research, we perform high speed impact tests at the split Hopkinson pressure bar (SHPB) setup and use particular hat-shaped specimen geometries that resemble the stresses and failure conditions at the component level. In the first step, we specify a notched specimen geometry using finite element (FE) simulations to ensure pure shear. Further, quasi-static compressive tests and a series of impact tests at high strain rates of 10^3-10^4 s^-1 are conducted on specimens manufactured from a fine-grain structural steel with the properties of S355. Optical microscopy and electron backscatter diffraction (EBSD) of the sheared zones unveil significant localization to maximal shear strains of about 0.9 accompanied by grain refinement by factors 5 to 14. The displacements across the surface of the specimens are captured with subset-based local digital image correlation (DIC) during the impact time, and serve as an objective to validate a viscoplastic constitutive relationship. More precisely, the deformation distribution is accurately reproduced by the widely recognized Johnson-Cook (JC) model, which features an enhanced description of damage evolution. Thus, combining experimental and characterization techniques, continuum mechanics and reasonable optimization strategies for the identification of model parameters provides an efficient approach for comprehensive insights into the strain localization behaviour and its impact on the mechanical performance of S355 under extreme strain rates and deformations. KW - Adiabatic shear bands KW - Finite element analysis KW - Viscoplastic material modelling KW - Split Hopkinson pressure bar KW - Hat-shaped specimen KW - Johnson–Cook parameter identification PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-613339 DO - https://doi.org/10.1016/j.ijmecsci.2024.109749 VL - 284 SP - 1 EP - 14 PB - Elsevier BV AN - OPUS4-61333 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Abel, Andreas A1 - Rosalie, Julian A1 - Reinsch, Stefan A1 - Zapala, Pawel A1 - Michels, Heiner A1 - Skrotzki, Birgit T1 - Influence of Mo and B additions in intermetallic near-Fe3Al alloys on microstructure and mechanical properties N2 - Iron aluminides, already reported in the late 19th century, did not cease to attract the interest of scientists and engineers ever since. Besides good oxidation resistance, low density and resource availability, potentials for hightemperature strengths that compete with high-alloy steels were unlocked by low alloy contents. Still, research on alloy design continues, as alloying usually comes at the price of brittleness in low-temperature regimes. A potential candidate is the quinary Fe–Al–Mo–Ti–B system which is strengthened by solid solution and eutectic borides. It was shown to have good strength and outstanding creep resistance under compressive loading up to elevated temperatures. Although the individual effect of alloy additions is well understood in iron aluminides, little is known about the combined effects of alloying concentrations on microstructure, phase stability and mechanical properties. Therefore a systematic study of two Ti-doped near-Fe3Al alloys with varying contents of Mo (2–4 at.%) and B (0.5–1 at.%) was conducted. In total eight different alloys were fabricated by investment casting into ceramic shell molds. Alloys were characterized and compared by grain size, phase transitions, microstructure evolution as well as elemental compositions and volume fractions of phases. For mechanical characterization, macrohardness and microhardness tests as well as tensile tests at ambient and high tempera tures were conducted. Independent of alloy additions, alloys with 24–25 at.% Al exhibit superior proof strength due to a higher matrix hardness. Decreasing B content generally decreases strength by lower secondary phase fractions which contribute via particle hardening. Reducing Mo content decreases both the solute concentration in the matrix and secondary phase fractions. Surprisingly, strength is similar or even superior to alloys with higher Mo content. Strength relations are discussed with a focus on solid-solution hardening theory and other competing strengthening mechanisms. KW - Materials Chemistry KW - Metals and Alloys KW - Mechanical Engineering KW - Mechanics of Materials KW - General Chemistry PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-585284 DO - https://doi.org/10.1016/j.intermet.2023.108074 VL - 163 SP - 1 EP - 11 PB - Elsevier Ltd. AN - OPUS4-58528 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Vecchiato, L. A1 - Madia, Mauro A1 - Meneghetti, G. T1 - Extension of the peak stress method to estimate the fatigue limit of welded joints by means of the cyclic R-curve method N2 - A new simplified and effective method has been formalised to estimate the Constant Amplitude Fatigue Limit (CAFL) of stress-relieved steel welded joints subjected to uniaxial push–pull loading and failing from the weld toe. Starting from the sharp V-notch assumption of the NSIF approach and the cyclic R-curve of the material in the heat affected zone, the proposed method identifies the CAFL as threshold level of the local stress field at the V-notched weld toe in the uncracked configuration. Such threshold stress field assures the crack arrest at the V-notched weld toe, according to the cyclic R-curve analysis. The method has been validated against experimental results and proved effective for a straightforward assessment of the CAFL of welded joints, as the stable crack propagation analysis of classical fracture mechanics approaches can be avoided. KW - Cyclic R-curve KW - Welded joint KW - Fatigue limit KW - Peak stress method KW - Finite element analysis PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-581059 DO - https://doi.org/10.1016/j.tafmec.2023.104039 SN - 0167-8442 VL - 127 SP - 1 EP - 19 PB - Elsevier AN - OPUS4-58105 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chang, Yen-Ting A1 - Sharda, Abhi A1 - Rosalie, Julian A1 - Maaß, Robert A1 - Charpagne, Marie A. T1 - A bcc refractory high-entropy alloy: the ideal case of smooth plastic flow N2 - Single crystalline metals exhibit correlated dislocation dynamics, irrespective of lattice system. This collective evolution of dislocation structures is intermittent and scale-free, implying divergent length scales that play a critical role in failure initiation and therefore microstructural design. Here we report on a HfNbTaTiZr refractory high-entropy alloy, that lacks criticality in the collective dislocation response. This unusual behaviour manifests itself in almost quenched-out microplastic stress-strain fluctuations and sluggish dislocation avalanching, otherwise only seen in complex engineering alloys. These findings demonstrate how the high-entropy paradigm can serve as a role model to effectively suppress unwanted plastic fluctuations in metals deformation. KW - Plasticity KW - Dislocations KW - Avalanches KW - Refractory high-entropy alloys PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630241 DO - https://doi.org/10.1080/21663831.2025.2497860 SN - 2166-3831 SP - 1 EP - 8 PB - Taylor & Francis Group AN - OPUS4-63024 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bismarck, Marck A1 - Skrotzki, Birgit A1 - Olbricht, Jürgen T1 - Size effects in miniature specimen creep testing of P91 N2 - The use of miniaturized specimen geometries in mechanical testing allows extracting the sample material directly from critical components of power plants like e.g. headers and pipes. In this way, both the impacts of the manufacture of the component (including all shaping and tempering influences) and of the complex aging/loading/oxidation conditions during Service can be analyzed and representative mechanical properties are obtained. In the present study, example results of a comparative creep and creep rupture study on P91 tempered martensite ferritic Steel, involving Standard and miniature specimens that were all taken from one batch of material, are presented. Cylindrical creep specimens with a minimum gauge length diameter of 3 mm were used, representing the smallest recommended test geometry of ISO 204. The test results of miniature specimens exhibit all characteristic creep features of tempered martensite ferritic steels, and analysis of the stress and temperature dependence of creep results in values that correspond well to literature data for P91. However, direct comparison with large scale specimen data reveals small but systematic variations in minimum creep rates, elongations at fracture and times to rupture. In our contribution, these differences are discussed in the light of literature findings on specimen size influences in other heat resistant alloys. Size effects need to be considered for a correct interpretation of results from miniature specimen creep tests. T2 - 3rd International ECCC Conference CY - Rom, Italy DA - 05.05.2014 KW - Material PY - 2017 SN - 978-88-7484-510-1 SP - 430 EP - 435 PB - Tipography Inail CY - Milan AN - OPUS4-41239 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bakir, Nasim A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael ED - Bakir, Nasim T1 - Numerical simulation of solidification crack formation during laser beam welding of austenitic stainless steels under external load N2 - Solidification cracking phenomena taking place under Controlled Tensile Weldability (CTW) test conditions have already been investigated both experimentally and numerically via FEA in order to get a better understanding of the mechanisms of hot crack formation during laser beam welding of austenitic steel grades. This paper develops a three dimensional finite element model employing the contact elements technique to simulate the formation and propagation of solidification cracks during laser full penetration welding of fully austenitic stainless steel 1.4376. During the experimental procedure the resulting strain and displacement directed to the laser beam in the Close vicinity of the weld pool was measured at the surface of the workpiece using a Digital Image Correlation (DIC) technique with an external diode laser as an illuminating source. Local strain fields, global loads and crack lengths predicted by the model are in good Agreement with those observed in experiments. T2 - The 3rd IIW South‐East European Welding Congress CY - Timisoara, Romania DA - 03.06.2015 KW - Solidification cracking KW - DIC technique KW - Laser beam welding KW - Contact element KW - FEA PY - 2015 SN - 978-606-554-955-5 SP - 1 EP - 6 CY - Timisoara, Romania AN - OPUS4-36519 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Maierhofer, Christiane A1 - Krankenhagen, Rainer A1 - Röllig, Mathias A1 - Rehmer, Birgit A1 - Gower, M. A1 - Baker, G. A1 - Lodeiro, M. A1 - Aktas, A. A1 - Monte, C. A1 - Adibekyan, A. A1 - Gutschwager, B. T1 - Defect characterisation of tensile loaded CFRP and GFRP laminates used in energy applications by means of infrared thermography N2 - The increased use of fibre reinforced plastic (FRP) composites for improved efficiency and reliability in energy related applications, e.g. wind and marine turbine blades, nacelles, oil and gas flexible risers, also increases the demand for innovative non-destructive testing technologies. In this contribution, results concerning the characterisation of CFRP and GFRP during and after quasi-static tensile loading are presented. It includes the measurement of optical properties in the infrared spectral range, tensile loading tests with the observation of the temperature distribution at one or both sides of the specimens using an infrared camera for the preparation and monitoring of intended natural defects, and active thermography inspections after tensile loading. It is shown that the defect preparation was successful. Thermographic monitoring during and active thermography testing after tensile loading enable the detection of the lateral extend of the generated defects. Differences between CFRP and GFRP materials are discussed. KW - Tensile loading KW - Fibre reinforced composites KW - Active and passive thermography KW - Emissivity PY - 2017 DO - https://doi.org/10.1080/17686733.2017.1334312 SN - 1768-6733 SN - 2116-7176 VL - 15 IS - 1 SP - 17 EP - 36 PB - Taylor and Francis CY - London AN - OPUS4-40968 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Avila Calderon, Luis Alexander A1 - Schriever, Sina A1 - Hang, Y. A1 - Olbricht, Jürgen A1 - Portella, P. D. A1 - Skrotzki, Birgit T1 - Creep reference data of single-crystal Ni-based superalloy CMSX-6 N2 - The article presents creep data for the single-crystal, [001]-oriented nickel-based superalloy CMSX-6, tested at a temperature of 980 °C under initial stresses ranging from 140 MPa to 230 MPa. The constant-load creep experiments were performed in accordance with DIN EN ISO 204:2019–4 standard within an ISO 17025 accredited laboratory. A total of 12 datasets are included, each of which includes the percentage creep extension as a function of time. The data series and associated metadata were systematically documented using a data schema specifically developed for creep data of single-crystal Ni-based superalloys. This dataset serves multiple purposes: it can be used to compare with one's own creep test results on similar materials, to verify testing setups (e.g., by replicating tests on the same or comparable materials), to calibrate and validate creep models, and to support alloy development efforts. KW - NFDI MatWerk KW - Referenzdaten KW - Kriechen KW - CMSX-6 KW - Digitalisierung PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-654056 DO - https://doi.org/10.1016/j.dib.2025.112436 VL - 65 SP - 1 EP - 11 PB - Elsevier AN - OPUS4-65405 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bachmann, Marcel T1 - Numerical studies of keyhole dynamic behavior during the laser beam welding with an oscillating magnetic field N2 - The formation of keyhole induced porosity (Process porosity) during laser beam welding (LBW) is mainly associated with the dynamic keyhole behavior. Experimental studies have confirmed that the application of a magnetic field can effectively suppress process porosity. However, there is still no quantitative evidence supporting that this suppression mechanism involves a direct influence of the magnetic field on the keyhole dynamics. In this paper, a novel keyhole reconstruction algorithm is developed and incorporated into a three-dimensional transient multi-physics coupled numerical model to study the dynamic keyhole behavior under the influence of an oscillating magnetic field. This keyhole reconstruction algorithm accurately reproduces the 2D time-averaged keyhole shape, effectively capturing the keyhole tailing and the backward shift of its centroid on the keyhole top. The application of an oscillating magnetic field reduces the keyhole diameter and enhances its stability. The frequency of keyhole collapse is reduced under the influence of a magnetic field. Additionally, the occurrence of keyhole collapses with long duration is significantly reduced in the presence of a magnetic field. T2 - 78th IIW Annual Assembly and International Conference CY - Genua, Italy DA - 22.06.2025 KW - Laser beam welding KW - Magnetohydrodynamics KW - Porosity KW - Numerical simulation PY - 2025 AN - OPUS4-63645 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Rehmer, Birgit A1 - Bayram, Faruk A1 - Ávila Calderón, Luis A1 - Mohr, Gunther A1 - Skrotzki, Birgit T1 - BAM reference data: Temperature-dependent Young's and shear modulus data for additively and conventionally manufactured variants of Ti-6Al-4V N2 - The elastic properties (Young's modulus, shear modulus) of titanium alloy Ti-6Al-4V were investigated between room temperature and 400 °C in an additively manufactured variant (laser-based directed energy deposition with powder as feedstock, DED-LB/M) and from a conventional process route (hot rolled bar). The moduli were determined using the dynamic resonance method. The data set includes information on processing parameters, heat treatments, microstructure, grain size, specimen dimensions and weight, Young’s and shear modulus as well as their measurement uncertainty. The dataset was generated in an accredited testing lab using calibrated measuring equipment. The calibrations meet the requirements of the test procedure and are metrologically traceable. The dataset was audited as BAM reference data. KW - Elastic modulus KW - Young's modulus KW - Shear modulus KW - Additive manufacturing KW - Ti-6Al-4V PY - 2023 DO - https://doi.org/10.5281/zenodo.7813732 PB - Zenodo CY - Geneva AN - OPUS4-57286 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fareed, Adnan A1 - Rosalie, Julian A1 - Kumar, Sourabh A1 - Kar, S. A1 - Hickel, Tilmann A1 - Fähler, S. A1 - Maaß, Robert T1 - Constrained incipient phase transformation in Ni-Mn-Ga films: A small-scale design challenge N2 - Ni-Mn-Ga shape-memory alloys are promising candidates for large strain actuation and magnetocaloric cooling devices. In view of potential small-scale applications, we probe here nanomechanically the stress-induced austenite–martensite transition in single crystalline austenitic thin films as a function of temperature. In 0.5 μm thin films, a marked incipient phase transformation to martensite is observed during nanoindentation, leaving behind pockets of residual martensite after unloading. These nanomechanical instabilities occur irrespective of deformation rate and temperature, are Weibull distributed, and reveal large spatial variations in transformation stress. In contrast, at a larger film thickness of 2 μm fully reversible transformations occur, and mechanical loading remains entirely smooth. Ab-initio simulations demonstrate how an in-plane constraint can considerably increase the martensitic transformation stress, explaining the thickness-dependent nanomechanical behavior. These findings for a shape-memory Heusler alloy give insights into how reduced dimensions and constraints can lead to unexpectedly large transformation stresses that need to be considered in small-scale actuation design. KW - Shape-memory alloys KW - Nanoindentation KW - Incipient plasticity KW - NiMaGa PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-581422 DO - https://doi.org/10.1016/j.matdes.2023.112259 VL - 233 SP - 1 EP - 8 PB - Elsevier B.V. AN - OPUS4-58142 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Engelking, Lorenz A1 - Eissel, A. A1 - Madia, Mauro A1 - Schröpfer, Dirk A1 - Treutler, K. A1 - Kruse, Julius A1 - Kannengießer, Thomas A1 - Wesling, V. T1 - Influence of ultrasonic-assisted milling on surface integrity of additively manufactured components using MSG processes N2 - Additive manufacturing (AM) is increasingly used for producing complex metallic components. Subsequent machining is essential to achieve final geometries and surface conditions. The resulting surface integrity, particularly the near-surface residual stress state, plays a crucial role in component performance and fatigue life. This study investigates the potential of ultrasonic-assisted milling (USAM), a hybrid machining process, to improve surface integrity and machinability compared to conventional milling (CM). Three materials were investigated, two difficult-to-cut materials CoCr26Ni9Mo5W and FeNi36 and a low-alloy steel S355J2C. The CoCr26Ni9Mo5W and FeNi36 were additively manufactured via Directed Energy Deposition (DED)-Arc and then machined with varying cutting speeds and feed rates within a Design of Experiments. USAM exhibited enhanced machinability and surface integrity, particularly at low cutting speeds, by reducing cutting forces up to 40% and shifting near-surface residual stresses from tensile to compressive. For S355J2C, USAM reduced cutting forces by approximately 45% and induced near-surface compressive residual stresses up to approximately −700 MPa. Rotating bending tests (DIN50100) show that USAM increases the technical fatigue limit from 307 MPa (CM) to 341 MPa (USAM), i.e., by ∼11%. These findings highlight the advantages of ultrasonic assistance in post-AM machining, offering enhanced fatigue performance and surface quality for various metallic materials. T2 - 4th International Conference on Advanced Joining Processes 2025 CY - Coimbra, Portugal DA - 16.10.2025 KW - Ultrasonic-assisted milling KW - Residual stress KW - Surface integrity PY - 2026 DO - https://doi.org/10.1177/14644207261416395 SP - 1 EP - 12 PB - Sage Journals AN - OPUS4-65682 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Han, Ying A1 - Rosalie, Julian A1 - Radners, Jan A1 - Madia, Mauro A1 - von Hartrott, Philipp A1 - Skrotzki, Birgit T1 - Influence of test temperature and test frequency on fatigue life of aluminum alloy EN AW-2618A N2 - The aluminum alloy EN AW-2618A is a high-strength, precipitation-hardened material developed for applications at elevated temperatures. In service, components such as radial compressor wheels and pistons are exposed to thermal conditions that cause microstructural overaging, leading to mechanical softening. With future exhaust gas turbochargers expected to operate at temperatures up to 230°C and with increasing demands for efficiency and compression ratio, reliable data on fatigue behavior under these conditions is essential but currently lacking. This study aims to close this gap by conducting fully reversed (R = −1) high-cycle fatigue (HCF) tests at room temperature and at 230°C on specimens in an overaged condition (1000 h at 230°C), simulating the degradation that occurs in service due to the coarsening of the strengthening S-phase. Additionally, the influence of test frequency on fatigue performance is investigated. KW - High-cycle fatigue KW - EN AW-2618A KW - High-temperature KW - Recipitation hardening KW - Overaging PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-658655 DO - https://doi.org/10.1002/adem.202503187 SN - 1527-2648 SP - 1 EP - 14 PB - Wiley-VCH CY - Weinheim AN - OPUS4-65865 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Ermüdungsverhalten und Versagensmechanismen von additiv mittels LPA hergestelltem TiAl6V4 N2 - Die Untersuchung und Charakterisierung der Entwicklung/Änderung der Mikrostruktur, der mechanischen Eigenschaften sowie der Lebensdauer additiv gefertigter metallischer Werkstoffe hat bisher, vor allem im Hinblick auf die komplexe Belastungsfälle bei sicherheitsrelevanten Anwendungen, mit der rasanten Entwicklung der Fertigungstechniken nicht Schritt gehalten. Im Rahmen dieser Arbeit wurde eine Charakterisierung des Ermüdungsverhaltens von additiv gefertigten TiAl6V4 im Low-Cycle-Fatigue Bereich (niederzyklische Ermüdung) nach Norm ISO 12206 mit Dehnungsamplituden von 0.3 bis zu 1.0 % und bei Raumtemperatur, 250°C und 400°C durchgeführt. Die TiAl6V4 Proben wurden aus zylindrischen Halbzeugen gefertigt, welche durch Laser-Pulver-Auftragsschweißen mit einer optimierten Aufbaustrategie hergestellt wurden. Die optimierte Aufbaustrategie beinhaltet variierende Spurüberlappungsgraden, die die Fertigung der dünnen zylindrischen Körper ohne weitere Ausgleichslagen ermöglicht. Das Werkstoffverhalten wird anhand von Wechselverformungskurven sowie einer Darstellung der Lebensdauer in einem Wöhler-Diagramm beschrieben. Ein Fitting der Lebensdauer-Daten erfolgt anhand der Manson-Coffin-Basquin Beziehung. Eine Eingangscharakterisierung der mikrostrukturellen Merkmale inklusive Bindefehler aus dem Herstellungsprozess wird durch Lichtmikroskopie und hochauflösende Computertomographie (CT) durchgeführt. Der Versagensmechanismus während der Belastung wird anhand von Zwischenuntersuchungen mit CT und einem unterbrochenen Versuch mit ausgewählten Versuchsparametern beschrieben. Nach dem Versagen wurden die Proben am REM, mit Lichtmikroskopie und mit CT fraktographisch in Längs- und Querrichtung untersucht. Die erfassten Lebensdauern sind ähnlich zu denen aus herkömmlichen Studien und liegen unter derjenigen von dem konventionell hergestellten (geschmiedeten) Werkstoff. In dieser Arbeit wurden für den untersuchten Werkstoff bei anwendungs- und sicherheitsrelevanten Belastungszuständen (hohe Temperaturen, zyklische Plastizität) neue experimentelle Daten und Kennwerte ermittelt und Verständnis über das mechanische Verhalten und die Entwicklung der Mikrostruktur aufgebaut. Darüber hinaus wurde Verständnis über die Rolle von Bindefehlern und anderen typisch für AM auftretenden Gefügemerkmalen auf das Versagensverhalten von DED-L TiAl6V4 gewonnen. T2 - DGM Fachausschuss Titan CY - Liebherr-Aerospace Lindenberg GmbH, Germany DA - 12.11.2019 KW - LCF KW - Titan KW - Ti-6Al-4V KW - Ti64 KW - TiAl5V4 KW - Additive Fertigung KW - CT KW - Mikrostruktur KW - Zugeigenschaften KW - Low Cycle Fatigue PY - 2019 AN - OPUS4-49758 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gook, S. A1 - Üstündag, Ömer A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Verfahren zum fehlerfreien Laserstrahl-Hybridschweißen von gechlossenen Rundnähten N2 - In diesem Beitrag werden Ergebnisse der Untersuchungen eines Verfahrens zum fehlerfreien Laserstrahl Hybridschweißen von geschlossenen Rundnähten vorgestellt. Das Verfahren zielt auf die Vermeidung von Schweißimperfektionen im Überlappbereich einer laserstrahlhybridgeschweißten Rundnaht. Eine Strategie der Prozessführung beim Schließen der Rundnaht wurde entwickelt, mit der ein fehlerfreier Überlappbereich durch die Kontrolle der Erstarrungsbedingungen am Schweißnahtende erreicht wird. Die kontrollierte Wärmeführung wird durch eine Anpassung der Parameter von beiden beteiligten Schweißprozessen, dem Laserstrahl- sowie MSG­ Schweißprozess realisiert. Experimentelle Untersuchungen wurden an 12 mm bis 15 mm dicken Rohrabschnitten durchgeführt. Der Einfluss von Prozessparametern wie der Laserleistungsrampe und Rampenzeit, der Veränderung des Abbildungsmaßstabes und der Defokussierung des Laserstrahls auf die Erstarrungsbedingungen am Ende der Rundnaht wurde untersucht, um eine optimale Strategie zum Herausführen der Prozessenergie zu finden. Im Rahmen der experimentellen Untersuchungen konnte gezeigt werden, dass eine Defokussierung des Laserstrahls im Bereich zwischen 60 mm und 100 mm über einen kurzen Auslaufbereich der Naht von ca. 15 mm zu einer deutlich besseren Nahtausbildung im Überlappbereich führte. Es konnte eine günstige kelchförmige Schweißnahtform ohne eine Tendenz zur Rissbildung erzielt werden. Die Laseroptik mit motorisch angesteuertem Linsensystem ermöglichte dabei eine Vergrößerung des Laserstrahldurchmessers ohne eine Veränderung der Position des MSG-Lichtbogens relativ zur Bauteiloberfläche. T2 - DVS Congress 2020 CY - Online meeting DA - 14.09.2020 KW - Defokussierung KW - Endkrater KW - Laser-Hybridschweißen KW - Rundnaht KW - Überlappbereich PY - 2020 SN - 978-3-96144-098-6 VL - 365 SP - 855 EP - 860 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-51324 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Üstündag, Ömer A1 - Bakir, Nasim A1 - Gook, S. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Hybrid Laser-Arc Welding of Thick-Walled, Closed, Circumferential Pipe Welds N2 - The application of hybrid laser-arc welding (HLAW) for joining closed circumferential welds is a challenge due to the high risk of forming a defective overlap area with a shrinkage void or solidification cracks in the material thickness. A series of HLAW experiments were performed to understand the development of a faulty overlap area when closing the circumferential weld. Welding trials on flat specimens and pipe segments were supported by numerical analyses in which the thermomechanical behavior of the welds in the overlap area was investigated. Different process control strategies were tested, including variations in defocusing levels and the overlap length. The newly developed HLAW head, including laser optics with a motor-driven collimation system, made it possible to defocus the laser beam during welding without disturbing the stability of the welding process. High-level defocusing of the laser beam of more than 40 mm relative to the specimen surface with a resulting beam diameter of > 2.9 mm, and in combination with a short overlap length of 15 mm, was promising with respect to the formation of a desired cup-shaped weld profile that is resistant to solidification cracks. KW - Hybrid Laser-Arc Welding KW - Thick-Walled Steel KW - High-Power Welding KW - Crater KW - Pipe Welding PY - 2022 DO - https://doi.org/10.29391/2022.101.002 SN - 0043-2296 VL - 101 IS - 1 SP - 15 EP - 26 PB - American Welding Society CY - New York, NY AN - OPUS4-55508 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gook, S. A1 - El-Sari, B. A1 - Biegler, M. A1 - Rethmeier, Michael A1 - Lichtenthäler, F. A1 - Stark, M. T1 - Multiple-wire submerged arc welding of high-strength fine-grained steels N2 - Ensuring the required mechanical-technological properties of welds is a critical issue in the application of multi-wire submerged arc welding processes for welding high-strength fine-grained steels. Excessive heat input is one of the main causes for microstructural zones with deteriorated mechanical properties of the welded joint, such as a reduced notched impact strength and a lower structural robustness. A process variant is proposed which reduces the weld volume as well as the heat input by adjusting the welding wire configuration as well as the energetic parameters of the arcs, while retaining the advantages of multiwire submerged arc welding such as high process stability and production speed. KW - Submerged arc welding KW - High-strength fine-grained steels KW - Mechanical properties of the joints KW - Energy parameters of the arc PY - 2022 DO - https://doi.org/10.37434/tpwj2022.01.02 SN - 0957-798X IS - 1 SP - 9 EP - 13 PB - Paton Publishing House CY - Kiev AN - OPUS4-54701 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - El-Batahgy, A. A1 - Saiyah, A. A1 - Khafagi, S. A1 - Gumenyuk, Andrey A1 - Gook, S. A1 - Rethmeier, Michael T1 - Shielded metal arc welding of 9%Ni steel using matching ferritic filler metal N2 - Motivated by the tensile strength loss of 9%Ni steel arc welded joints made using Ni-based austenitic filler metals, the feasibility of maintaining the tensile strength using matching ferritic filler metal has been demonstrated. In comparison with shielded metal arc welded joint made using Ni-based austenitic electrode ENiCrMo-6, higher tensile strength comparable to that of the base metal was obtained using matching ferritic electrode. Besides, sufficient impact toughness energies with much lower mismatch were obtained for weld metal and heat-affected zone. Welded joint with a lower mechanical mismatching is of considerable importance for achieving acceptable combination of tensile strength and impact toughness.Abetter combination of These mechanical properties is ensured by applying a post weld heat treatment. KW - Mechanical mismatching KW - Mechanical properties KW - Microstructure KW - Austenitic welding electrode KW - Matching ferritic welding electrode PY - 2020 DO - https://doi.org/10.1080/13621718.2020.1846936 SN - 1362-1718 SP - 1 EP - 7 PB - Taylor & Francis AN - OPUS4-51835 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jokisch, T. A1 - Gook, S. A1 - Marko, A. A1 - Üstündag, Ömer A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Laserstrahlschweißen additiv gefertigter Bauteile: Einsetzbarkeit bestehender Bewertungsvorschriften N2 - Bei der additiven Fertigung im Pulverbett ist die Bauteilgröße durch den Bauraum begrenzt. Das Verbindungsschweißen additiv gefertigter Teile bietet eine Möglichkeit diese Größenbegrenzung aufzuheben. Aufgrund des spezifischen Spannungs- und Gefügezustands im additiv aufgebauten Teil ist jedoch unklar, inwiefern bestehende Bewertungsvorschriften des Verbindungsschweißens auch für Schweißnähte an additiv gefertigten Bauteilen geeignet sind. Dies wird anhand des Laserstrahlschweißens additiv gefertigter Rohrverbindungen untersucht. Die Schweißnähte werden mittels visueller Prüfung, metallografischer Untersuchungen sowie Computertomografie ausgewertet. Die festgestellten Fehlerarten sind vergleichbar zu konventionellen Bauteilen. Dies ist ein Indikator dafür, dass bestehende Bewertungsvorschriften die möglichen auftretenden Defekte auch für Schweißnähte an additiven Bauteilen abbilden. KW - Schweißunregelmäßigkeiten KW - Additive Fertigung KW - Laserstrahlschweißen KW - Schweißeignung PY - 2021 VL - 73 IS - 3 SP - 132 EP - 137 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-53575 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jokisch, T. A1 - Gook, S. A1 - Marko, A. A1 - Üstündag, Ömer A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Laser beam welding of additive manufactured components: Applicability of existing valuation regulations N2 - With additive manufacturing in the powder bed, the component size is limited by the installation space. Joint welding of additively manufactured parts offers a possibility to remove this size limitation. However, due to the specific stress and microstructure state in the additively built material, it is unclear to what extent existing evaluation rules of joint welding are also suitable for welds on additive components. This is investigated using laser beam welding of additively manufactured pipe joints. The welds are evaluated by means of visual inspection, metallographic examinations as well as computed tomography. The types of defects found are comparable to conventional components. This is an indicator that existing evaluation regulations also map the possible defects occurring for weld seams on additive components. KW - Weld imperfections KW - Additive manufacturing KW - Weldability KW - Laser welding PY - 2022 VL - 2 SP - 109 EP - 113 PB - DVS Media GmbH AN - OPUS4-56374 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Marquardt, R. A1 - Gook, S. A1 - Biegler, M. A1 - Rethmeier, Michael T1 - Handgeführtes Laserstrahlschweissen am T-Stoss eines niedrig legierten Stahls N2 - Das handgeführte Laserstrahlschweißen gewinnt in der Industrie zunehmend an Bedeutung, da die hohe Produktivität und die einfache Handhabung Unternehmen wirtschaftliche Vorteile bieten. Derzeit ist der Einsatz in der Industrie jedoch auf Teile mit ästhetischen Anforderungen beschränkt, die häufig aus hochlegiertem Stahl bestehen. Um das Handschweißen mit Laserstrahl auch für Bauteile aus kostengünstigen Stähle mit guten mechanischen Eigenschaften einsetzen zu können, untersucht diese Studie den Einfluss des Schutzgases auf die Porosität am mikrolegierten Stahl HX340LAD mit einer Dicke von 1,5 mm. Getestet wurden die Gase Argon, Stickstoff, CO2 sowie Mischungen aus Argon und CO2 an T-Stöße mit Zusatzdraht. Die Qualifizierung der Porosität erfolgte gemäß DIN EN ISO 13919-1 an Querschliffen als auch mittels Röntgenuntersuchung. Die Ergebnisse zeigen, dass für diesen Stahl die Bewertungsgruppe B mittels CO2 als Schutzgas erreicht werden kann. Stickstoff führt zu Gruppe C, Argon zu D. KW - Handgeführtes Laserstrahlschweißen, HHLW, Stahl, Laser KW - HHLW KW - Stahl KW - Laser PY - 2025 SP - 22 EP - 25 PB - Schweizerischer Verein für Schweisstechnik SVS AN - OPUS4-65041 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rethmeier, Michael T1 - Investigation of the gap bridgeability at high-power laser hybrid welding of plasma-cut thick mild steels with AC magnetic support N2 - One of the challenges of the high-power hybrid laser welding of thick steels is the sensitivity of the process of the process to manufacturing tolerances. This usually leads to a time-consuming preparation of the welding edges, such as milling. The study deals with the influence of the edge quality of milled and plasma-cut steel made of S355J2 with a wall thickness of 20 mm on the laser hybrid welded seam quality. Furthermore, the gap bridgeability and the tolerances towards edge misalignment was investigated. An AC magnet was used as backing support to prevent sagging and positioned under the workpiece, to generate an upwards directed electromagnetic pressure. The profiles of the edges and the gap on the top and root side were measured using a digital camera. Single-pass laser hybrid welds of plasma-cut edges could be welded using a laser beam power of just 13.7 kW. A gap bridgeability up to 2 mm and misalignment of edges up to 2 mm could be achieved successful. Additionally, the independence of the cutting side and the welding side was shown, so that samples were welded to the opposite side to their cutting. For evaluation of internal defects or irregularities, X-ray images were carried out. Charpy impact strength tests were performed to determine the toughness of the welds. T2 - X International Conference «Beam Technologies & Laser Application CY - Online meeting DA - 20.09.2021 KW - Plasma-cutting KW - Hybrid laser-arc welding KW - Thick-walled steel KW - Edge quality KW - Gap bridgeability KW - Misalignment of the edges PY - 2021 AN - OPUS4-53920 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Robust Data Generation, Heuristics and Machine Learning for Materials Design N2 - My talk covered, among other things, robust data generation for machine learning. It showed how heuristics can be used within machine learning models and how they might also be extracted from machine learning models. Beyond this, I showed an automated pipeline for training machine learning potentials. T2 - Workshop on AI in Sustainable Materials Science CY - Düsseldorf, Germany DA - 27.01.2026 KW - Automation KW - Digitalisation KW - Materials Design KW - Thermal Conductivity KW - Chemical bonding KW - Materials Acceleration Platforms PY - 2026 AN - OPUS4-65427 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stindt, Arne A1 - Buurman, Merwe A1 - Panne, Ulrich A1 - Riedel, Jens T1 - CO2 laser ionization of acoustically levitated droplets N2 - For many analytical purposes, direct laser ionization of liquids is desirable. Several studies on supported droplets, free liquid jets, and ballistically dispensed microdroplets have been conducted, yet detailed knowledge of the underlying mechanistics in ion formation is still missing. This contribution introduces a simple combination of IR-MALDI mass spectrometry and an acoustical levitation device for contactless confinement of the liquid sample. The homebuilt ultrasonic levitator supports droplets of several millimeters in diameter. These droplets are vaporized by a carbon dioxide laser in the vicinity of the atmospheric pressure interface of a time of flight mass spectrometer. The evaporation process is studied by high repetition rate shadowgraphy experiments elucidating the ballistic evaporation of the sample and revealing strong confinement of the vapor by the ultrasonic field of the trap. Finally, typical mass spectra for pure glycerol/water matrix and lysine as an analyte are presented with and without the addition of trifluoracetic acid, and the ionization mechanism is briefly discussed. The technique is a promising candidate for a reproducible mass spectrometric detection scheme for the field of microfluidics. KW - Ambient mass spectrometry KW - Levitated droplets KW - IR-MALDI PY - 2013 DO - https://doi.org/10.1007/s00216-012-6500-y SN - 1618-2642 SN - 1618-2650 N1 - Geburtsname von Buurman, Merwe: Albrecht, M. - Birth name of Buurman, Merwe: Albrecht, M. VL - 405 SP - 7005 EP - 7010 PB - Springer CY - Berlin AN - OPUS4-27429 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Automation in Computational Materials Science N2 - This lecture illustrated the current state of automation in the field of computational materials science based on recent examples from my research. T2 - NOA Lecture Series FSU Jena CY - Jena, Germany DA - 02.11.2021 KW - Data analysis KW - Machine learning KW - High-throughput computations PY - 2021 AN - OPUS4-54089 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Naik, Aakash Ashok T1 - Linking quantum chemical bonding analysis descriptors to material property predictions N2 - Examining the bonding between their constituent atoms in crystalline materials has played a vital role in understanding material properties. For instance, low thermal conductivity in materials is typically attributed to its anharmonicity, which has been reported to arise from strong antibonding interactions and local environment distortions. Employing an automated for bonding analysis that we developed, we have generated for ~13000 crystalline compounds such bonding analysis data. To create new descriptors from these data automatically, we extended our package LobsterPy. The curated descriptors span different types, including statistical representations of bonding characteristics for traditional ML algorithms (e.g., random forests), textual descriptions for large language models (LLMs), and structure graphs for graph neural networks (GNNs). These descriptors are then tested by employing them in several state-of-the-art ML algorithms and architectures to predict the mechanical, vibrational, and thermal properties of crystalline materials. Through this work, we are not only able to demonstrate how one can enhance the model’s predictive accuracy by incorporating quantum chemical bonding-based descriptors alongside typical composition and structure-based descriptors, but it also aids in uncovering relationships between bonding and materials properties on a larger scale, which was not possible before. T2 - AI MSE 2025 CY - Bochum, Germany DA - 18.11.2025 KW - Bonding analysis KW - Machine learning KW - Materials Descriptors KW - Force constants PY - 2025 AN - OPUS4-64791 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Werkstoffsichere Dickblechschweißung und KI N2 - Der Vortrag zeigt, welche Herausforderungen beim Schweißen sogenannter Dickblechverbindungen bestehen und welche Strategien zur Lösung genutzt werden können. Ansätze zur Fehlerprävention werden vorgestellt. Es wird dargestellt, wie KI-basierte Methoden die Fehlererkennung erleichtern. Letztlich werden Potentiale zur effizienten Fehlerbeseitigung aufgezeigt und der Anwendernutzen herausgestellt. T2 - Mitgliederversammlung der Forschungsvereinigung Stahlanwendung e. V. CY - Essen, Germany DA - 17.12.2025 KW - UP-Schweißen KW - Eigenspannungen KW - Künstliche Intelligenz KW - Reparatur PY - 2025 AN - OPUS4-65210 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - El-Sari, B. A1 - Biegler, M. A1 - Rethmeier, Michael T1 - Investigation of the Application of a C-ring Geometry to validate the Stress Relief Heat Treatment Simulation of Additive Manufactured Austenitic Stainless Steel Parts via Displacement N2 - Directed energy deposition is a metal additive manufacturing process that builds parts by joining material in a layer-by-layer fashion on a substrate. Those parts are exposed to rapid thermo-cycles which cause steep stress gradients and the layer-upon-layer manufacturing fosters an anisotropic microstructure, therefore stress relief heat treatment is necessary. The numerical simulation can be used to find suitable parameters for the heat treatment and to reduce the necessary efforts to perform an effective stress relieving. Suitable validation Experiments are necessary to verify the results of the numerical simulation. In this paper, a 3D coupled thermo-mechanical model is used to simulate the heat treatment of an additive manufactured component to investigate the application of a C-ring geometry for the distortion-based validation of the numerical simulation. Therefore, the C-ring samples were 3D scanned using a structured light 3D scanner to quantify the distortion after each process step. KW - Additive manufacturing KW - Directed energy deposition KW - Laser KW - Heat treatment KW - Numerical simulation PY - 2020 DO - https://doi.org/10.3139/105.110417 VL - 75 IS - 4 SP - 248 EP - 259 PB - Carl Hanser Verlag AN - OPUS4-51318 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Robust data generation, heuristics and machine learning for designing sustainable materials N2 - Despite advances in computational materials design, simulating large systems—such as defects, interfaces, or amorphous states—with quantum-chemical accuracy remains a major challenge.[1] Machine learning (ML) methods are emerging as powerful tools to overcome these limitations, enabling scalable and accurate modeling beyond traditional quantum-chemical approaches.[2] They also open new avenues for discovering non-toxic, earth-abundant alternatives to existing materials and can be combined with self-driving labs. [3] There are nowadays robust data generation strategies that underpin the development and benchmarking of ML models. [4,5]atomate2 I will focus on such strategies for quantum-chemical bonding analysis and ML interatomic potentials in my talk. Quantum-chemical bonding descriptors can be effectively used in ML models to predict phononic properties. [6] ML interatomic potentials offer a powerful approach for predicting energies, forces, and stresses—but their performance hinges on high-quality training data. Our automated framework, autoplex, enables diverse and scalable training workflows, from random structure searches for general-purpose models to phonon-aware pipelines for high-accuracy predictions.[7] While quantum chemistry excels in many domains, properties like magnetism and synthesizability remain elusive. Here, heuristics or leveraging experimental data for ML offer promising alternatives.[8,9] T2 - Advanced Materials Safety 2025 CY - Dresden, Germany DA - 04.11.2025 KW - Nano Particles KW - Machine Learning KW - Automation KW - Materials Design KW - Sustainability KW - Material Safety PY - 2025 AN - OPUS4-64599 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Braun, Ulrike T1 - Messen ist nicht alles, aber ohne Messmethoden ist alles nichts! N2 - Es wir der Wissenstand zur Analytik von Mikroplastik dargestellt, sowie die Notwendigkeit der Hamonisierung der Verfahren. T2 - Jahrestagung der deutschen Labordienstleistungsbranche CY - Gießen, Berlin DA - 05.09.2019 KW - TED-GC-MS KW - Mikroplastik KW - Analytik PY - 2019 AN - OPUS4-49994 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Straße, Anne T1 - Nahteigenschaftsverbesserung von dickwandigen laserstrahlgeschweißten Duplexblechen mittels pulveraufgetragenen Pufferschichten N2 - Der Duplexstahl 2205 bietet aufgrund seiner guten Korrosionsbeständigkeit und der hohen erreichbaren Festigkeitswerte bei guter Duktilität, zahlreiche Anwendungsmöglichkeiten. Jedoch wurde beim Schweißen von Duplexstählen eine Verschiebung des Gleichgewichts zwischen Austenit- und Ferritanteil hin zu höheren Ferritgehalten und damit negativen mechanischen und Korrosionseigenschaften beobachtet. Um diesem Umstand entgegenzuwirken, werden häufig spezielle Schweißzusätze mit höheren Nickelanteilen genutzt, welche bei dickwandigen Strukturen jedoch nicht über die gesamte Schweißnahttiefe nachgewiesen werden können. Dies führt zu unterschiedlichen Eigenschaften und einer höheren Korrosionsanfälligkeit im Wurzelbereich. Eine Möglichkeit die gleichmäßige Verteilung von Legierungselementen innerhalb der Naht zu gewährleisten, bietet die Erzeugung von Pufferschichten mittels Laser-Pulver-Auftragschweißen (LPA). In diesem Zusammenhang wurden Duplexpulver mit unterschiedlichen Nickelgehalten und verschiedene LPA-Prozessparameter untersucht, die eine ebene Schichtbildung mit verringerten Ferritgehalten ermöglichen. In einem zweiten Schritt konnte nachgewiesen werden, dass das Laserstrahlschweißen der beschichteten Kanten bei üblichen Prozessparametern möglich ist und zu fehlerfreien Schweißnähten mit ausgeglichenem austenitisch- ferritischem Gefüge führt. Der Einfluss unterschiedlicher Schutzgase und verschiedener Nickelgehalte auf die Gefügestruktur wurde für die Beschichtungen und Laserstrahlschweißungen mit Hilfe von Schliffbildern und Electron Backscatter Diffraction (EBSD) ausgewertet, wobei gezeigt werden konnte, dass bei ausreichend hohem Nickelgehalt ein feinkörniges Gefüge sowohl in der Pufferschicht als auch der Schweißnaht vorliegt. Die Korrosionsbeständigkeit der Schweißnähte wurde durch Korrosionsuntersuchungen überprüft. T2 - 40. Assistentenseminar der Füge- und Schweißtechnik, WGF (Wissenschaftliche Gesellschaft Fügetechnik) CY - Braunlage, Germany DA - 25.09.2019 KW - LPA KW - Pufferschichten KW - Duplex PY - 2019 AN - OPUS4-49658 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bustamante, Joana A1 - Naik, Aakash A1 - Ueltzen, Katharina A1 - Ertural, Christina A1 - George, Janine T1 - Thermal Transport in Ag8TS6 (T= Si, Ge, Sn) Argyrodites: An Integrated Experimental, Quantum-Chemical, and Computational Modelling Study. N2 - This repository includes raw data for bonding analysis and lattice thermal conductivity using MLIP-MACE-MP03b, supporting the manuscript “Thermal Transport in Ag8TS6 (T= Si, Ge, Sn) Argyrodites: An Integrated Experimental, Quantum-Chemical, and Computational Modelling Study” KW - DFT KW - LOBSTER KW - Lattice thermal conductivity KW - MLIP PY - 2025 DO - https://doi.org/10.5281/zenodo.17397456 PB - Zenodo CY - Geneva AN - OPUS4-64674 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pérez Blanes, H. A1 - Ghiasi, P. A1 - Sandkühler, J. A1 - Yesilcicek, Yasemin A1 - Pentzien, Simone A1 - Conradi, Andrea A1 - Prinz, Carsten A1 - Al-Sabbagh, Dominik A1 - Thünemann, Andreas A1 - Özcan Sandikcioglu, Özlem A1 - Witt, Julia T1 - High CO2 reduction activity on AlCrCoCuFeNi multi-principal element alloy nanoparticle electrocatalysts prepared by means of pulsed laser ablation N2 - Noble metal-free nanoparticles (NPs) based on multi-principal element alloys (MPEAs) were synthesized using a one-step pulsed laser ablation in liquids (PLALs) method for the electrochemical reduction of CO2. Laser ablation was performed in pure water or poly-(diallyldimethylammonium chloride) (PDADMAC)-containing an aqueous solution of Al8Cr17Co17Cu8Fe17Ni33 MPEA targets. Transmission electron microscopy (TEM) measurements combined with energy dispersive X-ray (EDX) mapping were used to characterize the structure and composition of the laser-generated MPEA nanoparticles (MPEA-NPs). These results confirmed the presence of a characteristic elemental distribution of a core-shell phase structure as the predominant NP species. The electrocatalytic performance of the laser-generated MPEA-NPs was characterized by linear sweep voltammetry (LSV) demonstrating an enhanced electrocatalytic CO2 activity for PDADMAC-stabilized NPs. The findings of these investigations indicate that MPEAs have great potential to replace conventional, expensive noble metal electrocatalysts. KW - Multi-principal element alloys KW - Chemically Complex Materials KW - CCMat KW - Electrocatalysis KW - Carbon dioxide reduction KW - Pulsed laser ablation PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-594018 DO - https://doi.org/10.1016/j.jmrt.2023.05.143 VL - 24 SP - 9434 EP - 9440 PB - Elsevier BV AN - OPUS4-59401 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Robust Data Generation, Heuristics and Machine Learning for Materials Design N2 - My talk covered, among other things, robust data generation for machine learning. It showed how heuristics can be used within machine learning models and how they might also be extracted from machine learning models. Beyond this, I showed an automated pipeline for training machine learning potentials. T2 - Seminar Gruppe Stephan Roche CY - Barcelona, Spain DA - 22.01.2026 KW - Automation KW - Machine Learning KW - Materials Acceleration Platforms KW - Thermal Conductivity KW - Phonons KW - Bonding Analysis PY - 2026 AN - OPUS4-65428 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strobl, Dominic T1 - Real-time Bead-on-Plate weld Simulation for Wire Arc Additive Manufacturing using Reduced Order modelling coupled with stochastic model Calibration N2 - Numerical simulations are essential in predicting the behavior of systems in many engineering fields and industrial sectors. The development of accurate virtual representations of actual physical products or processes (also known as digital twins) allows huge savings in cost and resources. In fact, digital twins would allow reducing the number of real, physical prototypes, tests, and experiments, thus also increasing the sustainability of production processes and products’ lifetime. Standard numerical methods fail in providing real time simulations, especially for complex processes such as additive manufacturing applications. This work aims to use a reduced order model for efficient wire arc additive manufacturing simulations, calibrations and real-time process control. Model reduction, e.g. the proper generalized decomposition [1,2] method, is a popular concept to decrease the computational effort. A new mapping approach [3] was applied to simulate a moving heat source with the proper generalized decomposition. Using this procedure even complex models can be simulated in real-time. The physical model is later on calibrated with the use of a stochastic model updating process and the reduced order model, leading to an optimized real-time simulation. In this contribution, a proper generalized decomposition model for a bead-on-plate wire arc additive manufacturing is presented. It is also coupled with a stochastic model updating process identifying the heat source characteristics as well as the boundary conditions of the transient thermal problem, whereas the heat source shape is simulated using a Goldak heat source T2 - 15th World Congress on Computational Mechanics (WCCM-XV) CY - Yokohama, Japan DA - 31.07.2022 KW - Wire arc additive manufacturing KW - Reduced order modelling KW - Model calibration PY - 2022 AN - OPUS4-55576 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Üstündag, Ömer T1 - Investigation of the mechanical properties of single-pass hybrid laser-arc welded thick X120 pipeline steel plates N2 - High heat input leads to grain coarsening and softening in WM and HAZ; the tensile strength is reduced. Low heat input leads to inadmissible hardening in the WM; the impact strength is reduced. The proposed t8/5-time of 3 s to 15 s could be achieved through the reduced welding velocity. The concept of electromagnetic weld pool support system allowed single-pass welds in flat position without gravity drop-outs even for reduced welding speeds; in this way the heat input can be controlled. The adaptation of the electromagnetic weld pool support system to laser and laser hybrid welding process can dramatically increase the potential field of application of these technologies for real industrial implementation. T2 - 14th Pipeline Technology Conference 2019 CY - Berlin, Germany DA - 18.03.2019 KW - Toughness KW - Hybrid laser-arc welding KW - Pipeline steel X120 KW - Electromagnetic weld pool support KW - Mechanical properties PY - 2019 AN - OPUS4-49894 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Holzer, Marco T1 - Glass fracture surface energy calculated from crystal structure and bond-energy data N2 - Enhancing the fracture toughness is still one of the major challenges in the field of oxide glasses. To screen different glass systems for promising candidates, a theoretical expression for the fracture surface energy, G, linked to the fracture toughness, KIc, is thus of interest. Extending our earlier work on nucleation and surface energies [1], we present a simple approach for predicting the fracture surface energy of oxide glasses, G using readily available crystallographic structure data and diatomic bond energies. The proposed method assumes that G of glass equals the surface fracture energy of the weakest fracture (cleavage) plane of the isochemical crystal. For non-isochemically crystallizing glasses, an average G is calculated from the weighed fracture energy data of the constitutional crystal phases according to Conradt [2]. Our predictions yield good agreement with the glass density- and chemical bond energy-based prediction model of Rouxel [3] and with experimentally obtained G values known at present. [1] C. Tielemann, S. Reinsch, R. Maass, J. Deubener, R. Müller, J. Non-Cryst. Solids 2022, 14, 100093 [2] R. Conradt, J. Non-Cryst. Solids 2004, 345-346, 16 [3] R., Tanguy, Scripta Materialia 2017, 109-13, 137 T2 - DPG Spring Meeting of the Condensed Matter Section CY - Dresden, Germany DA - 26.03.2023 KW - Fracture Toughness KW - Oxide Glasses KW - Surface Energy PY - 2023 AN - OPUS4-58414 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Grandel, Jonas T1 - Fine-tuning universal interatomic potentials for phonon properties without catastrophic forgetting N2 - Accurate phonon predictions are essential for evaluating material stability and thermal behavior. Traditional DFT-based methods are computationally intensive, driving interest in faster, machine-learning-based alternatives. In this work, we fine-tune the machine learning interatomic potential MACE-MP-0b3 (https://arxiv.org/abs/2401.00096) to improve the prediction of harmonic phonons and thermal properties. A key challenge is the need for highly accurate force calculations. While fine-tuning can enhance phonon accuracy, it may reduce generalizability to other properties. Despite this, our study shows that fine-tuned models can accurately predict phonon properties (including renormalization of imaginary phonons) at the same time as volume-dependent properties like the bulk modulus. We fine-tune the base model using small sets of rattled structures and introduce a novel fine-tuning method, benchmarking it against existing techniques. These results suggest that refined MACE-based universal potentials are a promising path for efficient and accurate phonon modeling. All implementations are included in the equitrain training code (https://github.com/BAMeScience/equitrain). T2 - Psi-k Konferenz CY - Lausanne, France DA - 25.08.2025 KW - Machine Learning KW - MACE KW - Phonon KW - Thermal properites PY - 2025 AN - OPUS4-64010 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yang, Fan A1 - Meng, Xiangmeng A1 - Putra, Stephen Nugraha A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Numerical studies of process porosity suppression by magnetohydrodynamic technology during the laser beam welding of aluminum alloy N2 - Magnetohydrodynamic (MHD) technology is acknowledged as a promising method for mitigating the porosity defects in laser-welded joints of aluminum alloys. A transient 3D multi-physical numerical model of laser beam welding (LBW), coupled with the MHD and oscillating metal vapor plume model, is developed to study the suppression mechanisms of process porosity by an external magnetic field. The experimental results demonstrate that the porosity ratio is reduced by 93.5 % as the oscillating magnetic field is applied. This significant reduction confirms the effectiveness of the MHD technology in suppressing porosity defects. A downward time-averaged Lorentz force is induced in the weld pool, which affects the fluid flow pattern and the weld pool profile. The change of the flowing pattern in the weld pool by the magnetic field does not always have a positive effect on the porosity suppression. In addition, an analytical model shows that the bubble escape window is expanded by 62 % under the effect of the oscillating magnetic field. The additional upward velocity provided by the electromagnetic expulsive force on the bubbles and the change of weld pool profile are considered favorable factors in eliminating the porosity defects. The numerical and analytical model developed for analyzing the bubble escape window have been validated by experimental results. KW - Laser beam welding KW - Aluminum alloy KW - Process porosity defects KW - Magnetohydrodynamic technology KW - Bubble escape KW - Numerical simulation PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-637642 DO - https://doi.org/10.1016/j.ijheatmasstransfer.2025.127525 SN - 0017-9310 VL - 253 SP - 1 EP - 13 PB - Elsevier Ltd. AN - OPUS4-63764 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Biegler, Max A1 - Yang, Keke A1 - Meschut, Gerson A1 - Rethmeier, Michael T1 - Occurrence and avoidance of liquid metal embrittlement in resistance spot welding of springback-afflicted deep-drawn components N2 - This study investigates the occurrence and mitigation of liquid metal embrittlement occurring during resistance spot welding in deep-drawn automotive components, specifically focusing on an S-Rail made from advanced high-strength steel. A simulation-based liquid metal embrittlement risk criterion based on local major component stresses was established and used to quantify and compare liquid metal embrittlement risks between different tests. Experimental and numerical analyses were conducted, revealing that springback significantly impacts liquid metal embrittlement formation. Adjustments in electrode geometry and hold time post-welding were found to mitigate liquid metal embrittlement risks. The effects of stack-up configuration and related parameter settings on liquid metal embrittlement occurrence were identified and liquid metal embrittlement was effectively prevented across both stack-up configurations. These findings advance the understanding of liquid metal embrittlement mechanisms and provide practical approaches to enhance the spot weld quality in AHSS-based body-in-whites. KW - Liquid metal embrittlement KW - Crack KW - Advanced high-strength steels KW - Resistance spot welding KW - Weld current KW - Heat input KW - Simulation KW - Springback KW - Deep drawing KW - S-Rail PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-636577 DO - https://doi.org/10.1177/13621718251340452 SN - 1362-1718 SP - 1 EP - 9 PB - SAGE Publications AN - OPUS4-63657 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yang, Chunliang A1 - Yang, Fan A1 - Meng, Xiangmeng A1 - Putra, Stephen Nugraha A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Multi-refining effects of an AC electromagnetic field on the microstructure in AA5754 laser beam welding N2 - Fine-grain structure is beneficial to the mechanical properties of the joint. Different kinds of grain and sub-grain structures refined by magnetic field during laser beam welding of AA5754 aluminum alloy are analyzed in this manuscript, and the influences of different magnetic field parameters (magnetic flux density and frequency) in these refining effects are also studied. Using the scanning electron microscope (SEM), the sub-grain structure near the fusion line was obtained, and it was found that the branching promotion and branches refinement can be achieved by the magnetic field. The branches become finer with the magnetic flux density or frequency increases, and this effect is stronger in the dendritic region than in the equiaxed region. The results of electron backscatter diffraction (EBSD) in the equiaxed region show that a high-frequency magnetic field can greatly reduce the average grain size, while a low-frequency one has little effect. A phenomenological nucleation model based on dendrite fragmentation theory was established, and it was introduced into the phase field model to analyze the equiaxed grains evolution process. In addition, another refinement mechanism was also observed. The periodic solidification pattern caused by the unstable solidification in the molten pool can refine the grains, and the magnetic field promotes this kind of grain refinement by promoting the solidification period. KW - Laser beam welding KW - Magnetic field KW - Aluminum alloy KW - Crystal branch development KW - Periodic solidification pattern KW - Grain refinement PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-637222 DO - https://doi.org/10.1016/j.ijheatmasstransfer.2025.127509 SN - 0017-9310 VL - 252 SP - 1 EP - 16 PB - Elsevier Ltd. AN - OPUS4-63722 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Riebesell, Janosh A1 - Goodall, Rhys E. A. A1 - Benner, Philipp A1 - Chiang, Yuan A1 - Deng, Bowen A1 - Ceder, Gerbrand A1 - Asta, Mark A1 - Lee, Alpha A. A1 - Jain, Anubhav A1 - Persson, Kristin A. T1 - A framework to evaluate machine learning crystal stability predictions N2 - The rapid adoption of machine learning in various scientific domains calls for the development of best practices and community agreed-upon benchmarking tasks and metrics. We present Matbench Discovery as an example evaluation framework for machine learning energy models, here applied as pre-filters to first-principles computed data in a high-throughput search for stable inorganic crystals. We address the disconnect between (1) thermodynamic stability and formation energy and (2) retrospective and prospective benchmarking for materials discovery. Alongside this paper, we publish a Python package to aid with future model submissions and a growing online leaderboard with adaptive user-defined weighting of various performance metrics allowing researchers to prioritize the metrics they value most. To answer the question of which machine learning methodology performs best at materials discovery, our initial release includes random forests, graph neural networks, one-shot predictors, iterative Bayesian optimizers and universal interatomic potentials. We highlight a misalignment between commonly used regression metrics and more task-relevant classification metrics for materials discovery. Accurate regressors are susceptible to unexpectedly high false-positive rates if those accurate predictions lie close to the decision boundary at 0 eV per atom above the convex hull. The benchmark results demonstrate that universal interatomic potentials have advanced sufficiently to effectively and cheaply pre-screen thermodynamic stable hypothetical materials in future expansions of high-throughput materials databases. KW - Machine Learning KW - Interatomic Potentials PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-637139 DO - https://doi.org/10.1038/s42256-025-01055-1 SN - 2522-5839 VL - 7 IS - 6 SP - 836 EP - 847 PB - Springer Science and Business Media LLC AN - OPUS4-63713 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Amariamir, Sasan A1 - George, Janine A1 - Benner, Philipp T1 - SynCoTrain: a dual classifier PU-learning framework for synthesizability prediction N2 - Material discovery is a cornerstone of modern science, driving advancements in diverse disciplines from biomedical technology to climate solutions. Predicting synthesizability, a critical factor in realizing novel materials, remains a complex challenge due to the limitations of traditional heuristics and thermodynamic proxies. While stability metrics such as formation energy offer partial insights, they fail to account for kinetic factors and technological constraints that influence synthesis outcomes. These challenges are further compounded by the scarcity of negative data, as failed synthesis attempts are often unpublished or context-specific. We present SynCoTrain, a semi-supervised machine learning model designed to predict the synthesizability of materials. SynCoTrain employs a co-training framework leveraging two complementary graph convolutional neural networks: SchNet and ALIGNN. By iteratively exchanging predictions between classifiers, SynCoTrain mitigates model bias and enhances generalizability. Our approach uses Positive and Unlabeled (PU) learning to address the absence of explicit negative data, iteratively refining predictions through collaborative learning. The model demonstrates robust performance, achieving high recall on internal and leave-out test sets. By focusing on oxide crystals, a well-characterized material family with extensive experimental data, we establish SynCoTrain as a reliable tool for predicting synthesizability while balancing dataset variability and computational efficiency. This work highlights the potential of co-training to advance high-throughput materials discovery and generative research, offering a scalable solution to the challenge of synthesizability prediction. KW - Synthesizability KW - Accelerated Materials Design KW - Materials Acceleration Platforms KW - Materials Design KW - Materials Discovery KW - Co-training PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-637907 DO - https://doi.org/10.1039/D4DD00394B SN - 2635-098X VL - 4 IS - 6 SP - 1437 EP - 1448 PB - Royal Society of Chemistry (RSC) AN - OPUS4-63790 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - INPR A1 - Janssen, Jan A1 - George, Janine A1 - Geiger, Julian A1 - Bercx, Marnik A1 - Wang, Xing A1 - Ertural, Christina A1 - Schaarschmidt, Joerg A1 - Ganose, Alex M. A1 - Pizzi, Giovanni A1 - Hickel, Tilmann A1 - Neugebauer, Joerg T1 - A Python workflow definition for computational materials design N2 - Numerous Workflow Management Systems (WfMS) have been developed in the field of computational materials science with different workflow formats, hindering interoperability and reproducibility of workflows in the field. To address this challenge, we introduce here the Python Workflow Definition (PWD) as a workflow exchange format to share workflows between Python-based WfMS, currently AiiDA, jobflow, and pyiron. This development is motivated by the similarity of these three Python-based WfMS, that represent the different workflow steps and data transferred between them as nodes and edges in a graph. With the PWD, we aim at fostering the interoperability and reproducibility between the different WfMS in the context of Findable, Accessible, Interoperable, Reusable (FAIR) workflows. To separate the scientific from the technical complexity, the PWD consists of three components: (1) a conda environment that specifies the software dependencies, (2) a Python module that contains the Python functions represented as nodes in the workflow graph, and (3) a workflow graph stored in the JavaScript Object Notation (JSON). The first version of the PWD supports directed acyclic graph (DAG)-based workflows. Thus, any DAG-based workflow defined in one of the three WfMS can be exported to the PWD and afterwards imported from the PWD to one of the other WfMS. After the import, the input parameters of the workflow can be adjusted and computing resources can be assigned to the workflow, before it is executed with the selected WfMS. This import from and export to the PWD is enabled by the PWD Python library that implements the PWD in AiiDA, jobflow, and pyiron. KW - Automation KW - Workflow KW - Materials Design KW - Multi-scale simulation KW - Digitalization PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-632328 DO - https://doi.org/10.48550/arXiv.2505.20366 SP - 1 EP - 12 AN - OPUS4-63232 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Müller, Vinzenz A1 - Fasselt, Janek Maria A1 - Klötzer-Freese, Christian A1 - Kruse, Tobias A1 - Kleba-Ehrhardt, Rafael A1 - Biegler, Max A1 - Rethmeier, Michael T1 - Recycling nickel aluminium bronze grinding chips to feedstock for directed energy deposition via impact whirl milling: Investigation on processability, microstructure and mechanical properties N2 - During the production of ship propellers, considerable quantities of grinding chips from nickel aluminium bronze are produced. This paper examines the mechanical comminution of such chips via impact whirl milling and the utilization of two chip-powder batches as feedstock for a laser-based directed energy deposition process. The materials are characterized via digital image analysis, standardized flowability tests, scanning electron microscopy and energy dispersive X-ray spectroscopy and are compared to conventional, gas atomized powder. The specimens deposited via directed energy deposition are analyzed for density, hardness and microstructure and tensile properties for vertical and horizontal build up directions are compared. At elevated mill rotation speeds, the comminution with impact whirl milling produced rounded particles, favorable flow properties and particle size distribution, making them suitable to deposit additive specimens. The microstructure exhibited characteristic martensitic phases due to the high cooling rates of the additive manufacturing process. The presence of ceramic inclusions was observed in both the powder and on the tensile fracture surfaces, partly impairing the mechanical properties. However, specimens in the vertical build-up direction (Z) showed competitive tensile results, with 775 MPa in tensile strength, 455 MPa in yield strength and 12.6 % elongation at break. The findings of this study indicate that recycling of machining chips to additive manufacturing feedstock can be a viable option for reducing material costs and environmental impact. KW - Nickel aluminium bronze KW - Grinding chips KW - Recycling KW - Directed energy deposition KW - Material characterization PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-633442 DO - https://doi.org/10.1016/j.addma.2025.104804 SN - 2214-8604 VL - 105 SP - 1 EP - 9 PB - Elsevier BV AN - OPUS4-63344 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Müller, Vinzenz A1 - Klement, Oliver A1 - Sander, Steffen A1 - Biegler, Max A1 - Rethmeier, Michael T1 - Recycling of Stainless Steel Milling Chips for Additive Manufacturing: A Three-Stage Comminution Approach Using a Fine Impact Mill N2 - The production of conventional metal powders for additive manufacturing process is energy intensive and costly. This study introduces a sustainable alternative by recycling stainless steel milling chips as feedstock for laser-powder directed energy deposition. The recycling process employs a three-stage mechanical comminution method utilizing a fine impact mill UPZ100 from Hosokawa Alpine AG. Characterization of the resulting powders is conducted through particle morphology analysis, flowability tests, and mechanical property assessments. The chip-derived powders exhibit comparable aspect ratios and sphericity to conventional water atomized powders, though with reduced flowability due to a pronounced fine fraction content. Elevated levels of oxides are observed, leading to the formation of an oxide layer on specimen blocks, without impairing the mechanical properties. Analyses of porosity, microstructure, and hardness indicate no significant differences when compared to conventional powders from water or gas atomization. This recycling approach not only mitigates waste but also enhances the potential for a circular and sustainable manufacturing process in the additive manufacturing industry and beyond. KW - Directed Energy Deposition KW - Recycling KW - Stainless steel KW - Comminution KW - Powder characteristics PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-652037 DO - https://doi.org/10.1088/1757-899X/1332/1/012014 SN - 1757-8981 VL - 1332 IS - 1 SP - 1 EP - 7 PB - IOP Publishing AN - OPUS4-65203 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Biegler, M. A1 - Wang, J. A1 - Graf, B. A1 - Rethmeier, Michael T1 - Automated tool-path generation for rapid manufacturing and numerical simulation of additive manufacturing LMD geometries N2 - In additive manufacturing (AM) Laser Metal Deposition (LMD), parts are built by welding layers of powder feedstock onto a substrate. Applications for steel powders include forging tools and structural components for various industries. For large parts, the choice of tool-paths influences the build-rate, the part performance and the distortions in a highly geometry-dependent manner. With weld-path lengths in the range of hundreds of meters, a reliable, automated tool path generation is essential for the usability of LMD processes. In this contribution, automated tool-path generation approaches are shown and their results are discussed for arbitrary geometries. The investigated path strategies are the classical approaches: “Zig-zag-” and “contour-parallel-strategies”. After generation, the tool-paths are automatically formatted into g-code for experimental build-up and ASCII for a numerical simulation model. Finally, the tool paths are discussed in regards to volume-fill, microstructure and porosity for the experimental samples. This work presents a part of the IGF project 18737N “Welding distortion simulation” (FOSTA P1140) T2 - 4th European Steel Technology and Application Days CY - Dusseldorf, Germany DA - 24.06.2019 KW - Additive manufacturing KW - Directed Energy Deposition KW - Path planning KW - DED KW - Mechanical properties KW - Porosity PY - 2019 SP - 1 AN - OPUS4-50045 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bakir, Nasim A1 - Biltgen, J. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Influence of Partial Penetration Laser Hybrid Welding Parameters on the Solidification Cracking for Thick-Walled Structures N2 - In this study, the influence of the welding speed and the arc power on the solidification crack formation for partial penetration laser hybrid welded Thick-Walled plates were investigated. Experimentally, a linear correlation between the welding velocity and the crack number was observed. That is by reducing the welding velocity the crack number was reduced. The reduced welding velocity showed a strong impact on stress, as the model demonstrated a very lower stress amount in comparison to the reference case. The reduction of the welding speed could be a helpful technique to reduce the hot cracking. The wire feed speed showed a very slight influence on the crack formation. That can be returned to the large distance between the critical region for cracking and the arc region. T2 - Lasers in Manufacturing Conference 2019 CY - Munich, Germany DA - 24.06.2019 KW - Hybrid laser-arc welding KW - Solidification cracking KW - Thick-walled steel KW - Numerical simulation PY - 2019 SP - 1 EP - 7 PB - WLT Wissenschaftliche Gesellschaft Lasertechnik e.V AN - OPUS4-48733 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rethmeier, Michael T1 - The bulging effect and its relevance in high power laser beam welding N2 - The present work deals with the recently confirmed widening of the weld pool interface, known as a bulging effect, and its relevance in high power laser beam welding. A combined experimental and numerical approach is utilized to study the influence of the bulge on the hot cracking formation and the transport of alloying elements in the molten pool. A technique using a quartz glass, a direct-diode laser illumination, a high speed camera, and two thermal imaging cameras is applied to visualize the weld pool geometry in the longitudinal section. The study examines the relevance of the bulging effect on both, partial and complete penetration, as well as for different sheet thicknesses ranging from 8 mm to 25 mm. The numerical analysis shows that the formation of a bulge region is highly dependent on the penetration depth and occurs above 10 mm penetration depth. The location of the bulge correlates strongly with the cracking location. The obtained experimental and numerical results reveal that the bulging effect increases the hot cracking susceptibility and limits the transfer of alloying elements from the top of the weld pool to the weld root T2 - The 18th Nordic Laser Materials Processing Conference CY - Lulea, Sweden DA - 18.01.2022 KW - Laser beam welding KW - Melt pool dinamics PY - 2022 AN - OPUS4-54333 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Seitz, Georg A1 - Bantle, Patrick A1 - Biegler, Max A1 - Elsner, Beatrix A. M. A1 - Rethmeier, Michael T1 - An Inherent Strain Method Using Progressive Element Activation for Fast Distortion Calculation in Directed Energy Deposition N2 - The finite element analysis (FEA) simulation of directed energy deposition (DED) processes offers many potential cost savings during the build job optimization process, through, e.g., distortion predictions. However, the biggest challenge is the long calculation time, frequently exceeding the actual build time. One way of simplifying the simulation with the aim of reducing the calculation times is the inherent strain method. While this method is already used commercially in the simulation of powder bed-based processes and conventional welding technologies, its use in DED is still the subject of research. In this work, an inverse determination of an inherent strain is carried out on a 20-layer-high, single-track-wide wall, common theories are reviewed, and an approach based on thermal strain is introduced. As a result, the calculation time could be reduced by 83% and the accuracy remained at 92%. KW - Inherent strain method KW - Simulation KW - Finite element analysis KW - Directed energy deposition KW - Additive manufacturing PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-622595 DO - https://doi.org/10.3390/met14121338 SN - 2075-4701 VL - 14 IS - 12 SP - 1 EP - 12 PB - MDPI AN - OPUS4-62259 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kindrachuk, Vitaliy A1 - Fedelich, Bernard A1 - Rehmer, Birgit A1 - Peter, Frauke T1 - Computational methods for lifetime prediction of metallic components under high-temperature fatigue N2 - The issue of service life prediction of hot metallic components subjected to cyclic loadings is addressed. Two classes of lifetime models are considered, namely, the incremental lifetime rules and the parametric models governed by the fracture mechanics concept. Examples of application to an austenitic cast iron are presented. In addition, computational techniques to accelerate the time integration of the incremental models throughout the fatigue loading history are discussed. They efficiently solve problems where a stabilized response of a component is not observed, for example due to the plastic strain which is no longer completely reversed and accumulates throughout the fatigue history. The performance of such an accelerated Integration technique is demonstrated for a finite element simulation of a viscoplastic solid under repeating loading–unloading cycles. KW - Fatigue KW - Incremental lifetime models KW - Finite element analysis PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-481215 UR - https://www.mdpi.com/2075-4701/9/4/390 DO - https://doi.org/10.3390/met9040390 SN - 2075-4701 VL - 9 IS - 4 SP - 390, 1 EP - 24 PB - mdpi CY - Basel, Switzerland AN - OPUS4-48121 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Artinov, Antoni A1 - Bakir, Nasim A1 - Bachmann, Marcel A1 - Gumenyuk, Andrey A1 - Na, S.-J. A1 - Rethmeier, Michael T1 - On the search for the origin of the bulge effect in high power laser beam welding N2 - The shape of the weld pool in laser beam welding plays a major role to understand the dynamics of the melt and its solidification behavior. The aim of the present work was its experimental and numerical investigation. To visualize the geometry of the melt pool in the longitudinal section a butt joint configuration of 15 mm thick structural steel and transparent quartz glass was used. The weld pool shape was recorded by means of a high-speed video camera and two thermal imaging MWIR and VIS cameras. The observations show that the dimensions of the weld pool vary depending on the depth. The regions close to the surface form a teardrop shaped weld pool. A bulge-region and its temporal evolution were observed approximately in the middle of the depth of the weld pool. Additionally, a transient numerical simulation was performed until reaching a steady state to obtain the weld pool shape and to understand the formation mechanism of the observed bulging phenomena. A fixed keyhole with an experimentally obtained shape was used to represent the full-penetration laser beam welding process. The model considers the local temperature field, the effects of phase transition, thermo-capillary convection, natural convection and temperature-dependent material properties up to evaporation temperature. It was found that the Marangoni convection and the movement of the laser heat source are the dominant factors for the formation of the bulging-region. Good correlation between the numerically calculated and the experimentally observed weld bead shapes and the time-temperature curves on the upper and bottom surface were found. KW - Bulging effect KW - High power laser beam welding KW - Process simulation KW - Solidification KW - Hot cracking PY - 2019 DO - https://doi.org/10.2351/1.5096133 SN - 1042-346X SN - 1938-1387 VL - 31 IS - 2 SP - 022413-1 EP - 022413-7 PB - AIP Publishing AN - OPUS4-47848 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kampffmeyer, D. A1 - Wolters, M. A1 - Raute, J. A1 - Biegler, M. A1 - Rethmeier, Michael T1 - Laserstrahlauftragschweißen – Einfluss von Schutzgasgemischen auf die Bauteilqualität N2 - Im Additive Manufacturing Verfahren Directed Energy Deposition (DED) wird bei der Verarbeitung von Werkzeugstahl in der Regel reines Argon als Schutzgas verwendet. Dabei kann die Verwendung von speziellen Schutzgasgemischen, auch bei geringen Anteilen zugemischter Gase, durchaus die Bauteilqualität positiv beeinflussen. In Vorarbeiten der Messer SE & Co. KGaA zeigte ein gewisser Sauerstoffanteil im Schutzgas die Tendenz, den Flankenwinkel von Schweißspuren beim DED zu verbessern. In der vorliegenden Studie wurde daher detailliert untersucht in wie weit unterschiedliche Schutzgasgemische einen Einfluss auf die Qualität sowie die geometrischen Eigenschaften der additiv gefertigten Strukturen des Werkzeugstahls 1.2709 beim Laser-DED ausüben. Es erfolgten zunächst Testschweißungen in Form von Einzelspuren mit unterschiedlichen Gemischen aus dem Basisschutzgas Argon mit geringen Anteilen verschiedener Gase. Dabei wurde der Einfluss der Zusätze auf die Spurgeometrie und Aufbauqualität untersucht. Auf Basis dieser Vorversuche wurde eine Auswahl vielversprechender Gasgemische getroffen und Detailuntersuchungen in Form von Spuren, Flächen und Quadern unter Zugabe verschiedener Mengen an Zusätzen durchgeführt. Zur Bewertung des Einflusses der Schutzgasbeimengungen wurden der Flankenwinkel, die Porosität und das Gefüge der Proben anhand metallografischer Schliffe untersucht. Es zeigte sich, dass eine Zugabe von geringen Anteilen an Zusätzen zunächst zu einer Vergrößerung des Flankenwinkels im Vergleich zu reinem Argon führt. Mit steigendem Anteil der Gase nimmt dieser Winkel jedoch ab. So kann je nach Menge des zugesetzten Gases eine individuelle Benetzung des aufgetragenen Materials an der Oberfläche erreicht werden. Auch die Porosität ließ sich durch Schutzgasgemische beeinflussen und zeigt ein abweichendes Verhalten im Vergleich zu reinem Argon. T2 - DVS Congress 2023 Große Schweißtechnische Tagung DVS CAMPUS CY - Essen, Germany DA - 11.09.2023 KW - Laser-Pulver-Auftragschweißen KW - DED-LB KW - Schutzgas KW - Additive Fertigung PY - 2023 SN - 978-3-96144-230-0 SP - 505 EP - 511 PB - DVS-Media AN - OPUS4-58585 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas A1 - Rethmeier, Michael T1 - Ökologische Bilanzierung von Schmelzschweißverfahren unter Berücksichtigung vor- und nachgelagerter Prozessschritte N2 - Ein wesentliches Ziel der deutschen Industriepolitik besteht darin, Rahmenbedingungen zu schaffen, welche die Positionierung nachhaltiger Produkte und Prozesse innerhalb globaler Wertschöpfungsketten ermöglichen und ökoeffiziente Fertigungsprozesse langfristig sichern. In diesem Beitrag werden aktuelle Forschungsarbeiten zur Bewertung der Umweltwirkungen der schweißtechnischen Fertigungskette anhand ausgewählter Schmelzschweißverfahren unter Berücksichtigung vor- sowie nachgelagerter Fertigungsschritte dargestellt. Eine weit verbreitete und standardisierte Methode zur Abschätzung der Umweltwirkungen eines Produkts oder Prozesses ist die Ökobilanzierung. Hierbei stellen die Sachbilanzierung, das heißt die Ermittlung sämtlicher relevanter Energie- und Ressourcenverbräuche während der schweißtechnischen Fertigung, aufgrund des hohen Dokumentationsaufwands, sowie die Ableitung assoziierter Wirkkategorien das größte Hindernis für eine Etablierung und Akzeptanz der Ökobilanzierung in der Praxis dar. Gleichwohl wird seitens Unternehmen, welche als Zulieferer von OEM’s (engl.: original equipment manufacturer) agieren, die Dokumentation des fertigungsspezifischen CO2-Verbrauches gefordert. Ein weiterer Aspekt der Arbeiten beinhaltet Methoden zur automatisierten Erfassung von schweißtechnischen Produktionsdaten sowie deren Nachverfolgbarkeit. Anhand unterschiedlicher Schweißverfahren werden die aus den Produktionsdaten abgeleiteten Energie- und Ressourcenverbräuche automatisiert in die relevanten Umweltwirkungen überführt. Die analysierten Schweißprozesse umfassen dabei ein breites für kleine und mittlere Unternehmen (KMU) relevantes Spektrum. Durch die softwareseitige Bereitstellung der aufgestellten Umweltprofile ist der Anwender in der Lage, Schweißprozesse unter ökologischen Aspekten zu bewerten und die effizienteste Variante zu identifizieren. T2 - Webinar „Zukunft des Bauens – Nachhaltigkeit bei Errichtung, Abbruch und Rückbau“ CY - Online meeting DA - 15.11.2021 KW - Ökobilanzierung KW - Verfahrensvergleich KW - Umweltwirkungen PY - 2021 AN - OPUS4-56649 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fahmy, A. A1 - Saeed, A. A1 - Dawood, U. A1 - Abdelbary, H. A1 - Altmann, Korinna A1 - Schönhals, Andreas T1 - Nano-MnO2/xanthan gum composite films for NO2 gas sensing N2 - Nowadays, sensors based on polymers/nanostructured metal oxide composites have been investigated exten-sively because of their sensitivity to NO2 gas at ambient temperature. In this work, nanocomposite membranes of xanthan gum (XG) with different contents of MnO2 nanoparticles were prepared as a potential NO2 gas sensor operating at room temperature by a simple one-step oxidation-reduction reaction. The structural, morphological, thermal, and electrical properties of the composite membrane were investigated. The FT-IR results confirm the successful preparation of MnO2 through the oxidation of XG by KMnO4 and reveal further the structural changes of the XG/MnO2 nanocomposite upon its exposure to NO2 gas. The capping of the synthesized MnO2 nano-particles by XG, the surface composition of the XG/MnO2 nanocomposite membranes, and the effect of NO2 gas on the surface composition was investigated using the XPS technique. The DC conductivity and dielectric loss of nanocomposites were higher than for neat XG. The conductivities of the nanocomposites XG/MO-4, XG/MO-4/ low NO2, and XG/MO-4/high NO2 composites are half, one, and three orders of magnitude higher than that for pure XG revealing a transition from insulating to conductive properties. The results demonstrated that XG/MnO2 nanocomposite membranes are promising for potential applications in NO2 gas sensing. KW - Gas sensors KW - Membranes KW - Metal oxides KW - Nanocomposites KW - Semiconductors PY - 2022 DO - https://doi.org/10.1016/j.matchemphys.2022.127277 SN - 0254-0584 VL - 296 SP - 1 EP - 14 PB - Elsevier B.V. AN - OPUS4-56769 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Szymoniak, Paulina A1 - Qu, Xintong A1 - Schönhals, Andreas A1 - Sturm, Heinz ED - Sinapius, M. ED - Ziegmann, G. T1 - Characterization of Polymer Nanocomposites N2 - The complex effect of nanoparticles on an epoxy-based and anhydride cured DGEBA/Boehmite nanocomposite with different particle concentrations is considered in this chapter. A combination of X-ray scattering, calorimetry (fast scanning and temperature modulated calorimetry) and dielectric spectroscopy was employed to characterize the structure, vitrification kinetics and the molecular dynamics of the nanocomposites. Firstly, the unfilled polymer was found to be intrinsically heterogeneous, showing regions with different crosslinking density, indicated by two separate dynamic glass transitions. Moreover, the glass transition temperature decreases with increasing nanoparticle concentration, as a result of changes in the crosslinking density. In addition, it was shown that the incorporation of nanoparticles can result in simultaneous increase in the number of mobile segments for low nanoparticle concentrations and on the other hand, for higher loading degrees the number of mobile segments decreases, due to the formation of an immobilized interphase. KW - Rigid amorphous fraction KW - Epoxy nanocomposites KW - X-ray scattering KW - Differential scanning calorimetry KW - Broadband dielectric spectroscopy KW - Flash DSC PY - 2021 DO - https://doi.org/10.1007/978-3-030-68523-2_4 SP - 55 EP - 77 PB - Springer Nature AN - OPUS4-52698 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Straße, Anne A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Kantenbeschichtung für das Laserstrahlschweißen dickwandiger Duplexstahl-Bleche N2 - Duplexstähle finden in vielen industriellen Bereichen Anwendung, dies ist nicht zuletzt ihren hervorragenden Eigenschaften, wie einer guten Korrosionsbeständigkeit, einer guten Duktilität bei trotzdem hoher Festigkeit, zuzuschreiben. Diese Eigenschaften werden jedoch durch das Schweißen, vor allem das Laserstrahlschweißen, beeinträchtigt, da die hohen Abkühlraten zu erhöhten Ferritanteilen im Schweißgut führen. Mit Hilfe eines zweistufigen Prozesses, bei dem die Kanten der Fügepartner vor dem Schweißen mit nickelhaltigem Pulver beschichtet werden, soll dieses Problem für dickwandige Bleche gelöst werden. In diesem Zusammenhang wurden verschiedene Prozessparameter für den Laser-Pulver-Auftragschweiß-Prozess untersucht sowie die defektfreie Schweißung dieser beschichteten Kanten mit unterschiedlichen Prozessgasen. KW - Pufferschichten KW - Laser-Pulver-Auftragschweißen KW - Laserstrahlschweißen KW - Duplex PY - 2020 VL - 72 IS - 7 SP - 382 EP - 387 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-50145 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas T1 - Adaptive manufacturing strategies for DED-Arc: Case studies on high-strength aluminium alloys and gas-turbine blade repair N2 - In this presentation, we showcase BAM’s current research activities on DED-Arc/M processes, covering both the manufacture of novel high-strength aluminium alloys and the development of automated repair strategies for gas turbine blades, with a focus on robust process control and repeatable component quality. T2 - 12. Wissenschaftliches Kolloquium im Rahmen des SFB/TRR 375 "Multifunktionale Hochleistungskomponenten aus hybriden porösen Materialien" CY - Online meeting DA - 05.02.2026 KW - DED-Arc KW - Automation KW - Quality assessment PY - 2026 AN - OPUS4-65472 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stankevich, S. T1 - Measurement of thermal cycle at multi-pass layer build-up with different travel path strategies during DLMD process N2 - The shape of the parts, created by the technology of direct laser metal deposition (DLMD), is influenced by various parameters, for example, the power and diameter of the laser source spot. The contribution of energy from the laser affects the temperature distribution in the formed layers. The changing temperature in the working area entails a change in the geometry of the layers and affects the stability of the process. In this paper, experiments on the measurement of temperature cycles in the DLMD process with different directions of the filling track are carried out. An infrared camera was used to measure thermal cycles. The calibration of the acquired data (i.e. correspondence table between the intensity of thermal radiation of the material and the absolute temperature) was done with help of two-color pyrometer ex situ and in situ measurements. The experiments are carried out on two materials 316L and Inconel 718. The effect of the maximum temperature on the layer height is shown, and thermal cycles in the formation of layers for different filling strategies are presented. T2 - Laser in Manufacturing CY - Munich, Germany DA - 24.06.2019 KW - Thermography KW - Direct Laser Metal Deposition PY - 2019 AN - OPUS4-48715 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Spranger, Felix A1 - Graf, B. A1 - Schuch, M. A1 - Hilgenberg, Kai A1 - Rethmeier, Michael T1 - Build-up strategies for additive manufacturing of three dimensional Ti-6Al-4V-parts produced by laser metal deposition N2 - Laser metal deposition (LMD) has been applied as a coating technology for many years. Today, the technologies capacity to produce 3D depositions leads to a new field of application as additive manufacturing method. In this paper, 3D laser metal deposition of titanium alloy Ti-6Al-4V is studied with special regard to the demands of additive manufacturing. Therefore, only the coaxial LMD powder nozzle is used to create the shielding gas atmosphere, which ensures high geometric flexibility. Furthermore, specimen with high aspect ratio and hundreds of layers are manufactured, which represent typical features in additive manufacturing. The presented study contains the following steps: First, cylindrical specimens are manufactured with a standard shell-core build-up strategy and mechanical properties as well as fracture mechanisms are determined. Based on the results, experiments are conducted to improve the build-up strategy and new tensile test specimens are built with the improved strategy. The improved strategy incorporates variable track overlap ratios to achieve a constant growth in the shell and core area. As blanks, lean cylinders comprising more than 240 layers and a height of more than 120mm are manufactured. The specimens are analyzed by X-ray inspection for material defects. Fractured surfaces are observed via scanning electron microscopy and the composition of the surfaces is determined using energy dispersive X-ray spectroscopy. The tensile test results prove mechanical properties close to ASTM F1108 specification for wrought material. KW - Laser metal deposition KW - Ti-6Al-4V KW - Additive manufacturing KW - Titanium alloy KW - Turbine components PY - 2018 DO - https://doi.org/10.2351/1.4997852 SN - 1938-1387 SN - 1042-346X VL - 30 IS - 2 SP - UNSP 022001, 1 EP - 13 PB - Laser Institute of America AN - OPUS4-44655 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fabry, Çağtay A1 - Pittner, Andreas A1 - Rethmeier, Michael T1 - Gap width detection in automated narrow-gap GMAW with varying process parameters N2 - An approach to develop an arc sensor for gap-width estimation during automated NG-GMAW with a weaving electrode motion is introduced by combining arc sensor readings with optical measurement of the groove shape to allow precise analyses of the process. The two test specimen welded for this study were designed to feature a variable groove geometry in order to maximize efficiency of the conducted experimental efforts, resulting in 1696 individual weaving cycle records with associated arc sensor measurements, process parameters and groove shape information. Gap width was varied from 18 to 25 mm and wire feed rates in the range of 9 to 13 m/min were used in the course of this study. Artificial neural networks were used as a modelling tool to derive an arc sensor for estimation of gap width suitable for online process control that can adapt to changes in process parameters as well as changes in the weaving motion of the electrode. Wire feed rate, weaving current, sidewall dwell currents and angles were used as inputs to calculate the gap width. Evaluation the proposed arc sensor model show very good estimation capabilities for parameters sufficiently covered during experiments. T2 - IIW Annual Assembly 2017 CY - Shanghai, China DA - 25.06.2017 KW - Arc sensor KW - Automation KW - GMAW KW - Narrow-gap welding KW - Neural network PY - 2017 SP - 1 EP - 19 AN - OPUS4-44283 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas A1 - Winterkorn, René A1 - Fabry, Çağtay A1 - Rethmeier, Michael A1 - Ratkovac, Mirjana A1 - Thiele, Marc A1 - Baeßler, Matthias T1 - Innovative Design- und Fertigungsstrategien zur Steigerung der Leichtbaupotenziale im Stahlbau N2 - Offshore wind energy plays an important role for the desired transition towards a carbon dioxide free industry within the next decades. However, the grounding of the offshore wind plants governs the overall installation process besides bureaucratic bottlenecks. The application of lightweight principles in steel construction, e.g. the usage dissolved load-bearing structures, so called Jackets foundations, offer great potential in reducing the resource consumption, especially with respect to the needed amount of steel. In this context this presentation focuses on a fully digitalization of the welding manufacturing and as well as testing chain to enable a fully automated manufacturing as well as quality assessment of tubular nodes as key element of Jackets foundation structures. Furthermore, the relationship between the seam shape geometry and resulting fatigue strength is evaluated by numerical methods incorporating bionic principles. It is shown that tubular nodes can be welded fully automatically taking geometry tolerances into account. Moreover, the seam shape could be manufactured as requested by the numerical models which offers great potential for an extended lifetime. Subsequently, the improvements in resource efficiency and reduction of carbon dioxide emissions are evaluated by a life-cycle-assessment. T2 - Leichtbau in der Hauptstadtregion - Rohstoffe - Recycling - Rohstoffe: Kreislaufwirtschaft im Leichtbau CY - Berlin, Germany DA - 28.11.2022 KW - Offshore Windenergie KW - Gründungsstrukturen KW - Leichtbau KW - Automatisierte schweißtechnische Fertigung PY - 2022 AN - OPUS4-56657 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas A1 - Rethmeier, Michael T1 - SmartWeld - Innovatives Design und Fertigungskonzept zur Steigerung der Leichtbaupotenziale im Stahlbau N2 - Die Anwendung von Leichtbauprinzipien im Stahlbau, wie z.B. die Verwendung von aufgelösten Tragstrukturen, sog. Jackets-Fundamenten, bietet ein großes Potential zur Reduzierung des Ressourcenverbrauchs, insbesondere im Hinblick auf die benötigte Stahlmenge. In diesem Vortrag zeigen wir die Potenziale einer vollständigen Digitalisierung der schweißtechnischen Fertigungs- und Prüfkette auf, um eine vollautomatische Fertigung sowie Qualitätsprüfung von Rohrknoten als Schlüsselelement von Jackets-Fundamenten zu ermöglichen. Darüber hinaus wird der Zusammenhang zwischen der Geometrie der Nahtform und der resultierenden Ermüdungsfestigkeit durch numerische Methoden unter Einbeziehung bionischer Prinzipien bewertet. Es wird gezeigt, dass Hohlprofilknoten vollautomatisch unter Berücksichtigung von Geometrietoleranzen geschweißt werden können. Darüber hinaus konnte die Nahtform gemäß den numerischen Modellen hergestellt werden, was ein großes Potenzial für eine verlängerte Lebensdauer bietet. Anschließend werden die Verbesserungen bei der Ressourceneffizienz und die Reduzierung der Kohlendioxidemissionen durch eine Lebenszyklusanalyse bewertet. T2 - Bundesverband der Windparkbetreiber Offshore: Tagung der Arbeitsgruppe Engineering CY - Online meeting DA - 26.11.2021 KW - Offshore Windenergieanlagen KW - Gründungsstrukturen KW - Automatisierte Fertigung KW - Aufgelöste Tragstrukturen PY - 2021 AN - OPUS4-56652 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neubert, S. A1 - Pittner, Andreas A1 - Rethmeier, Michael T1 - Experimentelle Bestimmung der umwandlungsplastischen Konstante K und deren Einfluss auf Schweißeigenspannungen N2 - Die in dieser Studie vorgestellte einfache Probengeometrie zeigt sich in Verbindung mit der angewandten Versuchs- und Auswertemethodik geeignet, um den umwandlungsplastischen (TRIP)-Parameter K unter Verwendung des thermomechanischen Simulators Gleeble® 3500 experimentell zu bestimmen. Der TRIP-Parameter K wurde für die Grundwerkstoffe S355J2+N und S960QL, sowie für den hochlegierten Zusatzwerkstoff CN13-4 -IG bestimmt. Die numerische Einflussanalyse zeigt, dass bei der Berechnung von (Oberflächen-)Schweiß­eigen-spannungen die Vernachlässigung des TRIP-Effektes kaum einen Einfluss auf die Längseigenspannungen hat. Im Gegensatz da­ zu resultieren gegenüber dem Referenzfall sig­nifikante Abweichungen der Quereigenspannungen im und um den Schweißnahtbereich. Die Verdopplung des TRIP-Parameters K ge­genüber dem Referenzfall hat nur einen ver­nachlässigbaren Einfluss auf die Längs- sowie Quereigenspannungen auf der Oberfläche. Für eine qualitative und quantitative numerische Nachbildung der experimentell bestimmten Längs- und Quereigenspannungen ist die Be­rücksichtigung der Größenordnung des materi­al-abhängigen TRIP-Parameters K notwendig. T2 - 35. Assistentenseminar Füge- und Schweißtechnik CY - Institut für Werkstoff- und Fügetechnik der Otto-von­ Guericke-Universität Magdeburg DA - 01.12.2014 KW - Umwandlungsplastischen Konstante K KW - Einfluss auf Schweißeigenspannungen PY - 2016 SN - 978-3-945023-55-6 VL - 2016/314 SP - 15 EP - 21 PB - DVS Media Düsseldorf CY - Düsseldorf AN - OPUS4-38057 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Strobl, Dominic A1 - Unger, Jörg F. A1 - Ghnatios, C. A1 - Klawoon, Alexander A1 - Pittner, Andreas A1 - Rethmeier, Michael A1 - Robens-Radermacher, Annika T1 - Efficient bead-on-plate weld model for parameter estimation towards effective wire arc additive manufacturing simulation N2 - Despite the advances in hardware and software techniques, standard numerical methods fail in providing real-time simulations, especially for complex processes such as additive manufacturing applications. A real-time simulation enables process control through the combination of process monitoring and automated feedback, which increases the flexibility and quality of a process. Typically, before producing a whole additive manufacturing structure, a simplified experiment in the form of a beadon-plate experiment is performed to get a first insight into the process and to set parameters suitably. In this work, a reduced order model for the transient thermal problem of the bead-on-plate weld simulation is developed, allowing an efficient model calibration and control of the process. The proposed approach applies the proper generalized decomposition (PGD) method, a popular model order reduction technique, to decrease the computational effort of each model evaluation required multiple times in parameter estimation, control, and optimization. The welding torch is modeled by a moving heat source, which leads to difficulties separating space and time, a key ingredient in PGD simulations. A novel approach for separating space and time is applied and extended to 3D problems allowing the derivation of an efficient separated representation of the temperature. The results are verified against a standard finite element model showing excellent agreement. The reduced order model is also leveraged in a Bayesian model parameter estimation setup, speeding up calibrations and ultimately leading to an optimized real-time simulation approach for welding experiment using synthetic as well as real measurement data. KW - Proper generalized decomposition KW - Model order reduction KW - Hardly separable problem KW - Additive manufacturing KW - Model calibration KW - Wire arc additive manufacturing PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-596502 DO - https://doi.org/10.1007/s40194-024-01700-0 SN - 0043-2288 SP - 1 EP - 18 PB - Springer AN - OPUS4-59650 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Biegler, P. ED - Marko, A. ED - Graf, B. ED - Rethmeier, Michael T1 - Finite element analysis of in-situ distortion and bulging for an arbitrarily curved additive manufacturing directed energy deposition geometry N2 - With the recent rise in the demand for additive manufacturing (AM), the need for reliable simulation tools to support experimental efforts grows steadily. Computational welding mechanics approaches can simulate the AM processes but are generally not validated for AM-specific effects originating from multiple heating and cooling cycles. To increase confidence in the outcomes and to use numerical simulation reliably, the result quality Needs to be validated against experiments for in-situ and post-process cases. In this article, a validation is demonstrated for a structural thermomechanical simulation model on an arbitrarily curved Directed Energy Deposition (DED)part: at first, the validity of the heat input is ensured and subsequently, the model’s predictive quality for in-situ deformation and the bulging behaviour is investigated. For the in-situ deformations, 3D-Digital Image Correlation measurements are conducted that quantify periodic expansion and shrinkage as they occur. The results show a strong dependency of the local stiffness of the surrounding geometry. The numerical Simulation model is set up in accordance with the experiment and can reproduce the measured 3-dimensional in-situ displacements. Furthermore, the deformations due to removal from the substrate are quantified via 3D-scanning, exhibiting considerable distortions due to stress relaxation. Finally, the prediction of the deformed shape is discussed in regards to bulging simulation: to improve the accuracy of the calculated final shape, a novel Extension of the model relying on the modified stiffness of inactive upper layers is proposed and the experimentally observed bulging could be reproduced in the finite element model. KW - DED KW - Welding simulation KW - Additive manufacturing KW - Dimensional accuracy KW - Digital image correlation PY - 2018 DO - https://doi.org/10.1016/j.addma.2018.10.006 SN - 2214-8604 SN - 2214-7810 VL - 24 SP - 264 EP - 272 PB - Elsevier AN - OPUS4-47226 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Petrat, T. A1 - Graf, B. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael ED - Witt, G. ED - Eichmann, M. ED - Kniffka, W. T1 - Strategien zur Erreichung eines konstanten Volumenaufbaus bei der additiven Fertigung mittels Laser-Pulver-Auftragschweißen T1 - Strategies to achieve constant build-up with laser metal deposition N2 - Der Einsatz von Hochleistungswerkstoffen verlangt nach einer hohen Endformnähe der zu fertigenden Bauteile, um den Aufwand und somit die Kosten für Materialeinsatz und Nachbearbeitung möglichst gering zu halten. Der additive Einsatz in Form des Laser-Pulver-Auftragschweißens bietet hierfür durch den gezielten Materialauftrag ein hohes Potential. Herausforderungen bestehen in Bereichen der Vorhersagbarkeit und der Reproduzierbarkeit des Materialauftrages, sowie der Fertigungszeit. Unterschiedliche Einflüsse bei der Schichterzeugung führen dabei zu Abweichungen von der Soll-Geometrie. Die vorliegenden Untersuchungen behandeln den Einfluss von Spurgeometrie, Spurüberlappung, Verfahrweg und Aufbaureihenfolge auf die entstehende Bauteilform. Die Teilung einer Lage in Rand- und Kernbereich ermöglicht einen konturangepassten Verfahrweg und eine Erhöhung der Endformnähe innerhalb einer Ebene. Die Verwendung unterschiedlicher Spurgrößen bei der Bauteilerzeugung verdeutlicht die Möglichkeiten einer hohen Auftragsrate bei gleichzeitig hoher Formgenauigkeit. Bereits kleine Unterschiede beim Materialauftrag zwischen Kern- und Randbereichen, Start- und Endpunkten sowie in Bereichen des Richtungswechsels führen aufgrund von Fehlerfortpflanzung nachmehreren Lagen zu Abweichungen in der Aufbaurichtung. Kompensierungen mittels angepasster Baustrategien werden aufgezeigt und diskutiert. Die Nickelbasislegierung Inconel 718, die Titanlegierung Ti-6Al-4V sowie der austenitische Stahl 316L sind Bestandteil der vorliegenden Untersuchungen. Die gewonnenen Erkenntnisse verdeutlichen das Potenzial einer angepassten Aufbaustrategie zur reproduzierbaren Erzeugung von Bauteilen am Beispiel unterschiedlicher Körpergeometrien. T2 - Rapid.Tech International Trade Show & Conference for Additive Manufacturing CY - Erfurt, Germany DA - 14.06.2016 KW - Laser-Pulver-Auftragschweißen KW - Additive Fertigung KW - Aufbaustrategie KW - 3DDruck KW - Ti-6Al-4V KW - Inconel 718 KW - 316L PY - 2016 SN - 978-3-446-45017-2 SP - 49 EP - 60 PB - Carl Hanser Verlag CY - München, Germany AN - OPUS4-36571 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fabry, Çağtay T1 - WelDX Projektvorstellung N2 - Der Vortrag gibt eine Übersicht über die fortlaufende Entwicklung des WelDX Projektes an der BAM. Die Notwendigkeit des Datenaustausches für die deutsche Forschungslandschaft im Bereich des Lichtbogenschweißens wird motiviert und die wesentlichen Funktionen der weldx Python-Bibliothek anhand von Forschungsbeispielen dargestellt. T2 - Sitzung des DVS Fachausschuss FA03 - Lichtbogenschweißen CY - Ilmenau, Germany DA - 13.05.2025 KW - Forschungsdatenmanagement KW - Lichtbogenschweißen KW - Digitalisierung KW - Weldx PY - 2025 AN - OPUS4-63278 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fabry, Çağtay T1 - Welding Process Data Management - Perspectives on the BAM Data Store N2 - Arc welding processes are an important manufacturing technology applied to a wide range of critical materials and components such as offshore constructions, pressure vessels and additive manufacturing. Data management for experimental arc welding research faces the challenge of constantly changing experimental setups, incorporating a wide range of custom sensor integrations. Measurements include timeseries process and temperature recordings, 3D-geometry data and video recordings of the process from a sub-millisecond scale to multiple hour-long experiments. In addition, various manual pre-processing steps of the workpieces need to be considered to track the complete manufacturing process and its analysis – from raw materials to final dataset and publication. As a unified RDM system, the BAM Data Store offers the capability to incorporate all steps – albeit not without its own challenges. The talk gives an overview of the different workflows and processing steps along the welding experiments together with their integration into the BAM Data Store. Current solutions and ongoing integration work is explained and discussed. This includes the direct integration and upload of automated processing steps into the Data Store from different machines and sensors using custom Python APIs. Ultimately the complete processing chain across multiple internal steps should be represented in the Data Store. T2 - Data Store Days CY - Berlin, Germany DA - 09.03.2025 KW - Data Store KW - Openbis KW - Research Data Management KW - Reference Data KW - Welding PY - 2025 AN - OPUS4-62976 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Churiaque Bermejo, C. A1 - Sánchez-Amaya, J. M. A1 - Porrúa-Lara, M. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - The Effects of HLAW Parameters for One Side T-Joints in 15 mm Thickness Naval Steel N2 - The present contribution is the first research reporting full penetration HLAW joints in 15 mm thick EH36 steel butt T-welds with square grooves on 2F welding position by single-sided welding. The effects of welding parameters were investigated to increase the quality of the joints. Conditions leading to defect-free full penetration welds fulfilling naval regulations includes a laser power of 12.5 kW, a welding speed of 1.6 m/min and the vertical laser offset distance from the flange of 1 mm. Advanced characterization of selected welds included a microstructural identification by optical microscopy, SEM, and XRD, revealing the presence of acicular, polygonal and Widmanstätten ferrite, lath martensite, and some retained austenite at FZ. Hardness and microhardness mapping tests showed values of 155 HV at base metal and 200 to 380 HV at the fusion zone connecting the web to the flange. KW - Ship building KW - Laser beam welding KW - Hybrid laser arc welding PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-523931 DO - https://doi.org/10.3390/met11040600 VL - 11 IS - 4 SP - 600 PB - MDPI CY - Basel, Switzerland AN - OPUS4-52393 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Altenburg, Simon A1 - Straße, Anne A1 - Gumenyuk, Andrey A1 - Maierhofer, Christiane T1 - In-situ monitoring of a laser metal deposition (LMD) process: comparison of MWIR, SWIR and high-speed NIR thermography N2 - Additive manufacturing offers a range of novel applications. However, the manufacturing process is complex and the production of almost defect-free parts with high reliability and durability is still a challenge. Thermography is a valuable tool for process surveillance, especially in metal additive manufacturing processes. The high process temperatures allow one to use cameras usually operating in the visible spectral range. Here, we compare the results of measurements during the manufacturing process of a commercial laser metal deposition setup using a mid wavelength infrared camera with those from a short wavelength infrared camera and those from a visual spectrum high-speed camera with band pass filter in the near infrared range. KW - Additive Manufacturing KW - Process monitoring KW - Thermography KW - LMD KW - Metal KW - MWIR KW - SWIR KW - NIR PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-516318 DO - https://doi.org/10.1080/17686733.2020.1829889 VL - 19 IS - 2 SP - 97 EP - 114 PB - Taylor & Francis Group CY - London, UK AN - OPUS4-51631 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Artinov, Antoni A1 - Bachmann, Marcel A1 - Meng, Xiangmeng A1 - Karkhin, V. A1 - Rethmeier, Michael T1 - On the relationship between the bulge effect and the hot cracking formation during deep penetration laser beam welding N2 - Recent studies have confirmed the widening of the weld pool interface, known as a bulge effect, during deep penetration high power laser beam welding. The link between such geometric particularities of the weld pool shape and the hot cracking phenomena is significant. The present work seeks to extend the level of understanding by investigating their relationship. A coupled multiphysics, multiscale numerical framework is developed, comprising a series of subsequent analyses. The study examines the influences of the bulge on the three most dominant effects causing hot cracking, namely the thermal cycles, the mechanical loading, and the local microstructure. The bulge in the weld pool shape forms approximately in the middle of the plate, thus correlating with the location of hot cracking. It increases the hot cracking susceptibility by enhancing the three dominant effects. The numerical results are backed up by experimental data. T2 - 11th CIRP Conference on Photonic Technologies [LANE 2020] KW - Hot cracking KW - Bulge effect KW - Numerical modelling KW - Laser beam welding KW - Deep penetration PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-512783 DO - https://doi.org/10.1016/j.procir.2020.09.002 SN - 2212-8271 VL - 94 SP - 5 EP - 10 PB - Elsevier B.V. CY - Amsterdam [u.a.] AN - OPUS4-51278 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bakir, Nasim A1 - Artinov, Antoni A1 - Gumenyuk, Andrey A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Numerical simulation on the origin of solidification cracking in laser welded thick-walled structures N2 - One of the main factors affecting the use of lasers in the industry for welding thick structures is the process accompanying solidification cracks. These cracks mostly occurring along the welding direction in the welding center, and strongly affect the safety of the welded components. In the present study, to obtain a better understanding of the relation between the weld pool geometry, the stress distribution and the solidification cracking, a three-dimensional computational fluid dynamic (CFD) model was combined with a thermo-mechanical model. The CFD model was employed to analyze the flow of the molten metal in the weld pool during the laser beam welding process. The weld pool geometry estimated from the CFD model was used as a heat source in the thermal model to calculate the temperature field and the stress development and distributions. The CFD results showed a bulging region in the middle depth of the weld and two narrowing areas separating the bulging region from the top and bottom surface. The thermo-mechanical simulations showed a concentration of tension stresses, transversally and vertically, directly after the solidification during cooling in the region of the solidification cracking. T2 - 27TH INTERNATIONAL CONFERENCE ON METALLURGY AND MATERIALS - METAL 2018 CY - Brno, Czech Republic DA - 23.05.2018 KW - Laser beam welding KW - Weld pool KW - Full penetration KW - Finite element method (FEM) KW - CFD model KW - Numerical simulation KW - Solidification cracking PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-450595 DO - https://doi.org/10.3390/met8060406 SN - 2075-4701 VL - 8 IS - 6 SP - 406, 1 EP - 15 PB - MDPI CY - Basel, Switzerland AN - OPUS4-45059 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Uhlmann, E. A1 - Düchting, J. A1 - Petrat, T. A1 - Krohmer, E. A1 - Graf, B. A1 - Rethmeier, Michael T1 - Effects on the distortion of Inconel 718 components along a hybrid laser‑based additive manufacturing process chain using laser powder bed fusion and laser metal deposition N2 - The combination of laser powder bed fusion (LPBF), known for its geometrical freedom and accuracy, and the nozzle-based laser metal deposition process (LMD), known for its high build-up rates, has great potential to reduce the additive manufacturing times for large metallic parts. For the industrial application of the LPBF-LMD hybrid process chain, it is necessary to investigate the infuence of the LMD process on the LPBF substrate. In addition, the build plate material also has a signifcant impact on the occurrence of distortion along the additive manufacturing process chain. In the literature, steel build plates are often used in laser-based additive manufacturing processes of Inconel 718, since a good metallurgical Bonding can be assured whilst reducing costs in the production and restoration of the build plates. This paper examines the distortion caused by LMD material deposition and the infuence of the build plate material along the hybrid additive manufacturing process chain. Twin cantilevers are manufactured by LPBF and an additional layer is subsequently deposited with LMD. The distortion is measured in the as-built condition as well as after heat treatment. The efect of diferent LMD hatch strategies on the distortion is determined. The experiments are conducted using the nickel-base alloy Inconel 718. The results show a signifcant infuence of LMD path strategies on distortion, with shorter tool paths leading to less distortion. The remaining distortion after heat treatment is considerably dependent on the material of the build plate. KW - Laser powder bed fusion KW - Directed energy deposition KW - Laser metal deposition KW - Distortion KW - Heat treatment PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-521439 DO - https://doi.org/10.1007/s40964-021-00171-9 SP - 1 EP - 10 PB - Springer-Verlag GmbH CY - Heidelberg AN - OPUS4-52143 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Üstündag, Ömer A1 - Gook, S. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Hybrid laser-arc welding of thick-walled pipe segments with optimization of the end crater N2 - The study deals with the application of the high-power hybrid-laser arc welding process on up to 15 mm thick pipe segments with the intention to avoid end crater imperfections during closing of the circumferential welds, where the pipes were turned during welding in 1G- and 2Gpositions. Different techniques such as laser power ramp-down, abrupt switch-off of the laser power and change of the magnification of the laser spot diameter and defocusing of the laser beam relative to the workpiece were tested to remove the laser energy from the process. It could be shown that a high defocusing of the optic system above 40 mm with a resulting beam diameter > 2.9 mm in a short overlap length of approx. 20 mm leads to the formation of a cup-shaped weld seam, which is preferred for avoidance of cracks and pores in the end crater. A laser optics with motor-driven lens system was used for the welding experiments to defocuse the laser beam without changing the position of the arc. KW - Hybrid laser-arc welding KW - Circumferential weld KW - Thick-walled steel KW - Single-pass welding KW - End crater PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-513260 DO - https://doi.org/10.1016/j.procir.2020.09.106 VL - 94 SP - 676 EP - 679 PB - Elsevier B.V. AN - OPUS4-51326 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meng, Xiangmeng A1 - Artinov, Antoni A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Numerical study of additional element transport in wire feed laser beam welding N2 - The transport phenomena in the wire feed laser beam welding are investigated numerically. A three-dimensional transient heat transfer and fluid flow model coupled with free surface tracing and element transport is developed. A ray-tracing method with local grid refinement algorithm is used to calculate the multiple reflections and Fresnel absorption on the keyhole wall. The filler material flows backward along the lateral side of the weld pool, and subsequently flows forward along the longitudinal plane. The occurrence of the bulging phenomenon may further prevent the downward transfer of the additional elements to the root of the weld pool. KW - Laser beam welding KW - Element transport KW - Filler wire KW - Numerical modelling PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-513271 DO - https://doi.org/10.1016/j.procir.2020.09.129 VL - 94 SP - 722 EP - 725 PB - Elsevier B.V. AN - OPUS4-51327 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Marquardt, Raphael T1 - Influence of laser power on the melt pool shape of handheld laser beam welding of 1.5 mm thick micro alloyed steel N2 - Manual welding of structures requires highly skilled welders due to the large heat-affected zone of arc-based processes, that can negatively impact microstructure and cause distortion. Handheld laser beam welding is a promising alternative with high welding velocity and a concentrated heat input. However, its current use in industry is limited to parts with aesthetic requirements, often made of high-alloyed steel. To extend the use of handheld laser beam welding to low-cost steels with good mechanical properties, this study investigates the influence of laser power on the melt pool shape for micro-alloyed steel with a thickness of 1.5 mm. Tested joint geometries are T-joints welded with filler wire as well as butt joints and overlap joints without filler wire, which are typically found in assemblies under mechanical load. Weld quality is assessed by weld porosity analysis. The results show that the handheld laser beam welding with filler wire produces T-joints with a very good external appearance, but with porosity between level C and D in the cross sections according to DIN EN ISO 13919-1. By increasing the laser power, a deep penetration of the T-joint zone can be achieved without increasing the actual throat thickness. For handheld laser beam welding of butt joints a full penetration weld of the highest quality class can be reached. Overlap joints can be welded with full or partial penetration depending on the laser power selected, with quality classes between B and C in terms of porosity. T2 - 20th Nordic Laser Materials Processing Conference CY - Kongens Lyngby, Denmark DA - 26.08.2025 KW - Hand held laser welding KW - Laser beam welding KW - Low alloyed steel KW - Process parameter PY - 2025 AN - OPUS4-64169 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hildebrandt, R. A1 - Seifert, M. A1 - George, Janine A1 - Blaurock, S. A1 - Botti, S. A1 - Krautscheid, H. A1 - Grundmann, M. A1 - Sturm, C. T1 - Determination of acoustic phonon anharmonicities via second-order Raman scattering in CuI N2 - We demonstrate the determination of anharmonic acoustic phonon properties via second-order Raman scattering exemplarily on copper iodide single crystals. The origin of multi-phonon features from the second-order Raman spectra was assigned by the support of the calculated 2-phonon density of states. In this way, the temperature dependence of acoustic phonons was determined down to 10 K. To determine independently the harmonic contributions of respective acoustic phonons, density functional theory in quasi-harmonic approximation was used. Finally, the anharmonic contributions were determined. The results are in agreement with earlier publications and extend CuI’s determined acoustic phonon properties to lower temperatures with higher accuracy. This approach demonstrates that it is possible to characterize the acoustic anharmonicities via Raman scattering down to zero-temperature renormalization constants of at least 0.1 cm⁻¹. KW - Thermoelectrics KW - Thermal transport KW - Phonon interactions KW - Density functional theory KW - Phonons PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-593164 DO - https://doi.org/10.1088/1367-2630/ad1141 SN - 1367-2630 VL - 25 IS - 12 SP - 1 EP - 12 PB - IOP Publishing CY - London AN - OPUS4-59316 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Prabitz, Konstantin Manuel A1 - Antretter, Thomas A1 - Rethmeier, Michael A1 - El-Sari, Bassel A1 - Schubert, Holger A1 - Hilpert, Benjamin A1 - Gruber, Martin A1 - Sierlinger, Robert A1 - Ecker, Werner T1 - Numerical and experimental assessment of liquid metal embrittlement in externally loaded spot welds N2 - Zinc-based surface coatings are widely applied with high-strength steels in automotive industry. Some of these base materials show an increased brittle cracking risk during loading. It is necessary to examine electrogalvanized and uncoated samples of a high strength steel susceptible to liquid metal embrittlement during spot welding with applied external load. Therefore, a newly developed tensile test method with a simultaneously applied spot weld is conducted. A fully coupled 3D electrical, thermal, metallurgical and mechanical finite element model depicting the resistant spot welding process combined with the tensile test conducted is mandatory to correct geometric influences of the sample geometry and provides insights into the sample’s time dependent local loading. With increasing external loads, the morphology of the brittle cracks formed is affected more than the crack depth. The validated finite element model applies newly developed damage indicators to predict and explain the liquid metal embrittlement cracking onset and development as well as even ductile failure. KW - Resistance spot welding KW - Finite element simulation KW - Advanced high-strength steel KW - Liquid metal embrittlement KW - Damage prediction KW - Tensile resistance spot welding experiment PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-594848 DO - https://doi.org/10.1007/s40194-024-01696-7 SN - 0043-2288 SP - 1 EP - 10 PB - Springer Science and Business Media LLC AN - OPUS4-59484 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bachmann, Marcel A1 - Artinov, Antoni A1 - Meng, Xiangmeng A1 - Putra, Stephen Nugraha A1 - Rethmeier, Michael T1 - Challenges in dynamic heat source modeling in high-power laser beam welding N2 - The amount of absorbed energy in the keyhole as well as its spatial and temporal distribution is essential to model the laser beam welding process. The recoil pressure, which develops because of the evaporation process induced by the absorbed laser energy at the keyhole wall, is a key determining factor for the macroscopic flow of the molten metal in the weld pool during high-power laser beam welding. Consequently, a realistic implementation of the effect of laser radiation on the weld metal is crucial to obtain reliable and accurate simulation results. In this paper, we discuss manyfold different improvements on the laser-material interaction, namely, the ray tracing method, in the numerical simulation of the laser beam welding process. The first improvement relates to locating the exact reflection points in the ray tracing method using a so-called cosine condition in the determination algorithm for the intersection of reflected rays and the keyhole surface. A second correction refers to the numerical treatment of the Gaussian distribution of the laser beam, whose beam width is defined by a decay of the laser intensity by a factor of 1/e2, thus ignoring around 14% of the total laser beam energy. In the third step, the changes in the laser radiation distribution in the vertical direction were adapted by using different approximations for the converging and the diverging regions of the laser beam, thus mimicking the beam caustic. Finally, a virtual mesh refinement was adopted in the ray tracing routine. The obtained numerical results were validated with experimental measurements. KW - Laser beam welding KW - Laser energy distribution KW - Ray tracing KW - Numerical modeling PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-584748 DO - https://doi.org/10.2351/7.0001079 VL - 35 IS - 4 SP - 1 EP - 9 PB - Laser Institute of America AN - OPUS4-58474 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fritzsche, André A1 - Hilgenberg, Kai A1 - Rethmeier, Michael T1 - Influence of welding parameters on electromagnetic supported degassing of die-casted and wrought aluminum N2 - The paper describes a systematic investigation of the EM influenced laser beam welding of the aluminum die casting alloy AlSi12(Fe) in comparison to a reference material, a wrought aluminum alloy AlMg3. By using of a face centred CCD test plan, the influencing variables laser power, welding velocity and magnetic flux density are varied with regard to their influence on the remaining porosity. The global pore fraction of the weld seams was analyzed by X-ray images with ImageJ. This enabled a qualitatively very good regression model to be derived for the respective material, which identifies the dominant influencing variables. The results prove, statistically verified, for the investigated parameter range, that - the magnetic flux density is the main cause for the porosity reduction, - the porosity rises with increasing laser power the porosity in the weld seams rises, - the influence of the welding velocity is negligible, - the pore quantity in wrought alloy is more strongly minimized by the magnetic flux density than in die casting, - the porosity decreases due to the EM influence by approx. 70 % compared to the unaffected welds. This effect is emphasized by the contour line charts, which illustrate the relationship between laser power and magnetic flux density. With the exception of the quadratic influence of B at the wrought alloy, the statistical correlation shows a linear development of the respective influence variables for both aluminum alloys. In order to investigate these deviations, further simulations with a focus on weld pool geometry and weld pool flow are to be performed. In addition, the welding results can be classified in accordance with DIN EN ISO 13919-2 in the highest evaluation group B for AlMg3 and in evaluation group C for AlSi12(Fe) by applying a magnetic flux density of 350 mT. The analysis of the CT images at constant laser power and welding velocity allows a direct comparison both between the two alloys and also as a function of the magnetic flux density with regard to the number and size of pores. An increase in the magnetic flux density leads to a significant decrease in the number and volume of pores, which can be seen more clearly in wrought alloy than in die casting. Very acceptable results can be achieved for both materials and different welding parameters. This successfully demonstrates the desired process robustness and functionality of the EM system for practical applications. For subsequent investigations of overlap joints, the lowest possible laser power and a high magnetic flux density are recommended. T2 - 38th International Congress on Applications of Lasers & Electro-Optics CY - Orlando, FL, USA DA - 07.10.2019 KW - AISI D2 KW - Laser implantation KW - Surface texturing KW - TiB2 PY - 2019 SN - 978-1-940168-1-42 SP - Paper Macro 1202 AN - OPUS4-50009 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Naik, Aakash A1 - Ueltzen, Katharina A1 - Ertural, Christina A1 - Jackson, Adam J. A1 - George, Janine T1 - LobsterPy: A package to automatically analyze LOBSTERruns N2 - The LOBSTER (Deringer et al., 2011;Maintz et al., 2013 ,2016 ;Nelson et al., 2020 ) software aids in extracting quantum-chemical bonding information from materials by projecting the plane-wave based wave functions from density functional theory (DFT) onto an atomic orbital basis. LobsterEnv, a module implemented in pymatgen (Ong et al., 2013) by some of the authors of this package, facilitates the use of quantum-chemical bonding information obtained from LOBSTER calculations to identify neighbors and coordination environments. LobsterPy is a Python package that offers a set of convenient tools to further analyze and summarize the LobsterEnv outputs in the form of JSONs that are easy to interpret and process. These tools enable the estimation of (anti) bonding contributions, generation of textual descriptions, and visualization of LOBSTER computation results. Since its first release, both LobsterPy and LobsterEnv capabilities have been extended significantly. Unlike earlier versions, which could only automatically analyze Crystal Orbital Hamilton Populations (COHPs) (Dronskowski & Blöchl, 1993), both can now also analyze Crystal Orbital Overlap Populations (COOP) (Hughbanks & Hoffmann, 1983) and Crystal Orbital Bond Index (COBI) (Müller et al., 2021). Extracting the information about the most important orbitals contributing to the bonds is optional, and users can enable it as needed. Additionally, bonding-based features for machinelearning (ML) studies can be engineered via the sub-packages “featurize” and “structuregraphs”. Alongside its Python interface, it also provides an easy-to-use command line interface (CLI) that runs automatic analysis of the computations and generates a summary of results and publication-ready figures. LobsterPy has been used to produce the results in Ngo et al. (2023), Chen et al. (2024), Naik et al. (2023), and it is also part of Atomate2 (2023) bonding analysis workflow for generating bonding analysis data in a format compatible with the Materials Project (Jain et al., 2013) API. KW - Materials Science KW - Automation KW - Bonding Analysis KW - Materials Properties PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-595809 DO - https://doi.org/10.21105/joss.06286 VL - 9 IS - 94 SP - 1 EP - 4 PB - The Open Journal AN - OPUS4-59580 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rosen, Andrew S. A1 - Gallant, Max A1 - George, Janine A1 - Riebesell, Janosh A1 - Sahasrabuddhe, Hrushikesh A1 - Shen, Jimmy-Xuan A1 - Wen, Mingjian A1 - Evans, Matthew L. A1 - Petretto, Guido A1 - Waroquiers, David A1 - Rignanese, Gian-Marco A1 - Persson, Kristin A. A1 - Jain, Anubhav A1 - Ganose, Alex M. T1 - Jobflow: Computational Workflows Made Simple N2 - We present Jobflow, a domain-agnostic Python package for writing computational workflows tailored for high-throughput computing applications. With its simple decorator-based approach, functions and class methods can be transformed into compute jobs that can be stitched together into complex workflows. Jobflow fully supports dynamic workflows where the full acyclic graph of compute jobs is not known until runtime, such as compute jobs that launch other jobs based on the results of previous steps in the workflow. The results of all Jobflow compute jobs can be easily stored in a variety of filesystem- and cloud-based databases without the data storage process being part of the underlying workflow logic itself. Jobflow has been intentionally designed to be fully independent of the choice of workflow manager used to dispatch the calculations on remote computing resources. At the time of writing, Jobflow workflows can be executed either locally or across distributed compute environments via an adapter to the FireWorks package, and Jobflow fully supports the integration of additional workflow execution adapters in the future. KW - Automation KW - Workflow KW - Computational Materials Science KW - Computations KW - Software PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-593104 DO - https://doi.org/10.21105/joss.05995 VL - 9 IS - 93 SP - 1 EP - 7 PB - The Open Journal AN - OPUS4-59310 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Müller, Vinzenz A1 - Fasselt, Janek Maria A1 - Kruse, Tobias A1 - Klötzer, Christian A1 - Kleba-Ehrhardt, Rafael A1 - Choma, Tomasz A1 - Biegler, Max A1 - Rethmeier, Michael T1 - Using ultrasonic atomization to recycle aluminium bronze chips for additive laser directed energy deposition N2 - Abstract In the post-processing of large maritime components, a considerable amount of waste in the form of milling and grinding chips is produced. At the same time, additive manufacturing technologies have shown great potential in producing high-volume parts for maritime applications, allowing novel design approaches and short lead times. In this context, this study presents a sustainable approach to recycle and use aluminium bronze waste material, generated during post-processing of large cast ship propellers, as feedstock for laser-powder directed energy deposition. The recycling technology used to produce powder batches is inductive re-melting in combination with ultrasonic atomization. The derived metal powders are characterized using digital image analysis, powder flowability tests, scanning electron microscopy as well as energy dispersive X-ray spectroscopy. Compared to conventional metal powders produced by gas atomization, the recycled material shows excellent sphericity and a powder size distribution with a higher content of finer and coarser particles. Metallographic sections of deposited additively produced specimens show an increased hardness and reduced ductility, but also competitive densities and higher yield and ultimate tensile strength compared to cast material. The process chain shows high potential for the maritime sector to enable circular and sustainable manufacturing. KW - Industrial and Manufacturing Engineering PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-594444 DO - https://doi.org/10.1088/1757-899X/1296/1/012036 VL - 1296 IS - 1 SP - 1 EP - 11 PB - IOP Publishing AN - OPUS4-59444 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yang, K. A1 - Meschut, G. A1 - Seitz, G. A1 - Biegler, M. A1 - Rethmeier, Michael T1 - The Identification of a New Liquid Metal Embrittlement (LME) Type in Resistance Spot Welding of Advanced High Strength Steels on Reduced Flange Widths N2 - Liquid metal embrittlement (LME) cracking is a phenomenon observed during resistance spot welding (RSW) of zinc􀀀coated advanced high􀀀strength steels (AHSS) in automotive manufacturing. In this study, severe cracks are observed at the edge of the sheet under reduced flange widths. These cracks, traversing the AHSS sheet, culminate at the edge with a width of approximately 1.2 mm. Through combined numerical and experimental investigations, and material testing, these cracks are identified and validated as a new type of LME crack. The mechanism behind this crack formation is attributed to unique geometric conditions that, when compared to center welding, amplify radial material flow by ninefold to 0.87 mm. The resultant tangential tensile stresses approximate 760 MPa, which exceed the yield strength of the examined advanced high􀀀strength steel (AHSS) under heightened temperature conditions, and when combined with liquid zinc, promote the formation of this new type of LME crack. KW - Liquid metal embrittlement KW - Crack KW - Advanced high strength steels KW - Resistance spot welding KW - Simulation KW - Flange width PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-586940 DO - https://doi.org/10.3390/met13101754 VL - 13 IS - 10 SP - 1 EP - 13 PB - MDPI AN - OPUS4-58694 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Artinov, Antoni T1 - On the mathematical analysis of the relationship between the bulging region and the centerline solidification cracking in laser beam welding N2 - The present Ph.D. thesis provides a comprehensive experimental and theoretical study of the bulging-cracking relationship in laser beam welding of thick unalloyed steel sheets. It focuses on experimentally proving the existence of the bulging region and on developing a coupled multiphysics mathematical framework to analyze its influence on the three critical factors controlling the susceptibility to solidification cracking, namely the thermal, metallurgical, and mechanical factors. The research employs a novel experimental setup, utilizing a combination of transparent quartz glass and thick unalloyed steel sheet, enabling real-time visualization of the weld pool geometry and confirming the existence of a distinctive bulging region. To deepen the understanding of these experimental insights, an extensive multiphysics mathematical framework was developed and rigorously verified and validated. This framework introduces an innovative approach using Lamé curves for accurately describing complex three-dimensional weld pool geometries, including the bulging region's characteristics. Through analytical solutions and numerical procedures, it facilitates the computation of solidification parameters, which are crucial for understanding the metallurgical aspects of crack formation. The framework also incorporates a mechanical model to assess and evaluate the local stress distribution within the bulging region. The findings indicate that an elongated, sharply shaped bulging region significantly increases the susceptibility to solidification cracking. This is attributed to its adverse impact on the distribution and local dwell time of liquid metal residing at grain boundaries during solidification, combined with the localized tensile stresses identified in the bulging region. In essence, this research contributes to the broader understanding of solidification cracking in laser beam welding of thick unalloyed steel sheets, with a particular focus on the bulging region. The insights and methodologies developed in this thesis are valuable for future research and advancements in the application of the laser beam welding technology for joining high-thickness unalloyed steel components. KW - Bulging effect KW - Centerline solidification cracking KW - Mathematical modeling KW - Structural steel KW - High power laser beam welding PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-599010 DO - https://doi.org/10.14279/depositonce-20090 SP - 1 EP - 152 CY - Berlin AN - OPUS4-59901 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Batatia, Ilyes A1 - Benner, Philipp A1 - Chiang, Yuan A1 - Elena, Alin M. A1 - Kovács, Dávid P. A1 - Riebesell, Janosh A1 - Advincula, Xavier R. A1 - Asta, Mark A1 - Avaylon, Matthew A1 - Baldwin, William J. A1 - Berger, Fabian A1 - Bernstein, Noam A1 - Bhowmik, Arghya A1 - Bigi, Filippo A1 - Blau, Samuel M. A1 - Cărare, Vlad A1 - Ceriotti, Michele A1 - Chong, Sanggyu A1 - Darby, James P. A1 - De, Sandip A1 - Della Pia, Flaviano A1 - Deringer, Volker L. A1 - Elijošius, Rokas A1 - El-Machachi, Zakariya A1 - Fako, Edvin A1 - Falcioni, Fabio A1 - Ferrari, Andrea C. A1 - Gardner, John L. A. A1 - Gawkowski, Mikołaj J. A1 - Genreith-Schriever, Annalena A1 - George, Janine A1 - Goodall, Rhys E. A. A1 - Grandel, Jonas A1 - Grey, Clare P. A1 - Grigorev, Petr A1 - Han, Shuang A1 - Handley, Will A1 - Heenen, Hendrik H. A1 - Hermansson, Kersti A1 - Ho, Cheuk Hin A1 - Hofmann, Stephan A1 - Holm, Christian A1 - Jaafar, Jad A1 - Jakob, Konstantin S. A1 - Jung, Hyunwook A1 - Kapil, Venkat A1 - Kaplan, Aaron D. A1 - Karimitari, Nima A1 - Naik, Aakash A. A1 - Csányi, Gábor T1 - A foundation model for atomistic materials chemistry N2 - Atomistic simulations of matter, especially those that leverage first-principles (ab initio) electronic structure theory, provide a microscopic view of the world, underpinning much of our understanding of chemistry and materials science. Over the last decade or so, machine-learned force fields have transformed atomistic modeling by enabling simulations of ab initio quality over unprecedented time and length scales. However, early machine-learning (ML) force fields have largely been limited by (i) the substantial computational and human effort required to develop and validate potentials for each particular system of interest and (ii) a general lack of transferability from one chemical system to the next. Here, we show that it is possible to create a general-purpose atomistic ML model, trained on a public dataset of moderate size, that is capable of running stable molecular dynamics for a wide range of molecules and materials. We demonstrate the power of the MACE-MP-0 model—and its qualitative and at times quantitative accuracy—on a diverse set of problems in the physical sciences, including properties of solids, liquids, gases, chemical reactions, interfaces, and even the dynamics of a small protein. The model can be applied out of the box as a starting or “foundation” model for any atomistic system of interest and, when desired, can be fine-tuned on just a handful of application-specific data points to reach ab initio accuracy. Establishing that a stable force-field model can cover almost all materials changes atomistic modeling in a fundamental way: experienced users obtain reliable results much faster, and beginners face a lower barrier to entry. Foundation models thus represent a step toward democratizing the revolution in atomic-scale modeling that has been brought about by ML force fields. KW - Materials Design KW - Thermal Conducitivity KW - Nanoparticles KW - Batteries PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-647829 DO - https://doi.org/10.1063/5.0297006 SN - 0021-9606 VL - 163 IS - 18 SP - 1 EP - 89 PB - AIP Publishing AN - OPUS4-64782 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Janssen, Jan A1 - George, Janine A1 - Geiger, Julian A1 - Bercx, Marnik A1 - Wang, Xing A1 - Ertural, Christina A1 - Schaarschmidt, Jörg A1 - Ganose, Alexander Miguel A1 - Pizzi, Giovanni A1 - Hickel, Tilmann A1 - Neugebauer, Jörg T1 - A Python workflow definition for computational materials design N2 - Numerous Workflow Management Systems (WfMS) have been developed in the field of computational materials science with different workflow formats, hindering interoperability and reproducibility of workflows in the field. To address this challenge, we introduce here the Python Workflow Definition (PWD) as a workflow exchange format to share workflows between Python-based WfMS, currently AiiDA, jobflow, and pyiron. This development is motivated by the similarity of these three Python-based WfMS, that represent the different workflow steps and data transferred between them as nodes and edges in a graph. With the PWD, we aim at fostering the interoperability and reproducibility between the different WfMS in the context of Findable, Accessible, Interoperable, Reusable (FAIR) workflows. To separate the scientific from the technical complexity, the PWD consists of three components: (1) a conda environment that specifies the software dependencies, (2) a Python module that contains the Python functions represented as nodes in the workflow graph, and (3) a workflow graph stored in the JavaScript Object Notation (JSON). The first version of the PWD supports directed acyclic graph (DAG)-based workflows. Thus, any DAG-based workflow defined in one of the three WfMS can be exported to the PWD and afterwards imported from the PWD to one of the other WfMS. After the import, the input parameters of the workflow can be adjusted and computing resources can be assigned to the workflow, before it is executed with the selected WfMS. This import from and export to the PWD is enabled by the PWD Python library that implements the PWD in AiiDA, jobflow, and pyiron. KW - Worklows KW - FAIR Workflows KW - Automation KW - Materials Acceleration Platforms PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-643325 DO - https://doi.org/10.1039/D5DD00231A SN - 2635-098X SP - 1 EP - 14 PB - Royal Society of Chemistry (RSC) AN - OPUS4-64332 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Liu, Yuanbin A1 - Morrow, Joe D. A1 - Ertural, Christina A1 - Fragapane, Natascia L. A1 - Gardner, John L. A. A1 - Naik, Aakash A. A1 - Zhou, Yuxing A1 - George, Janine A1 - Deringer, Volker L. T1 - An automated framework for exploring and learning potential-energy surfaces N2 - Machine learning has become ubiquitous in materials modelling and now routinely enables large-scale atomistic simulations with quantum-mechanical accuracy. However, developing machine-learned interatomic potentials requires high-quality training data, and the manual generation and curation of such data can be a major bottleneck. Here, we introduce an automated framework for the exploration and fitting of potential-energy surfaces, implemented in an openly available software package that we call (‘automatic potential-landscape explorer’). We discuss design choices, particularly the interoperability with existing software architectures, and the ability for the end user to easily use the computational workflows provided. We show wide-ranging capability demonstrations: for the titanium–oxygen system, SiO2, crystalline and liquid water, as well as phase-change memory materials. More generally, our study illustrates how automation can speed up atomistic machine learning in computational materials science. KW - Automation KW - Machine Learning KW - Machine learning potentials KW - Amorphous materials KW - High-throughput KW - Ab initio KW - Materials property prediction PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-639882 DO - https://doi.org/10.1038/s41467-025-62510-6 SN - 2041-1723 VL - 16 IS - 1 SP - 1 EP - 12 PB - Springer Science and Business Media LLC AN - OPUS4-63988 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Cope, Elana J. A1 - Bustamante, Joana A1 - Johnson, Zöe M. A1 - Lancaster, Alicia A1 - Gurunathan, Ramya A1 - George, Janine A1 - Agne, Matthias T. T1 - Heat capacity estimation of complex materials for energy technologies N2 - The control of heat in energy materials is one of the greatest current engineering challenges. Accurate estimations of heat capacity are key in creating and using materials safely and efficiently. Current models for heat capacity are often limited due to crude estimations of the phonon density of states, which is a key component of the thermodynamic definition of heat capacity. Utilization of a more detailed phonon density of states, which can easily be obtained from machine-learned algorithms, combined with dilation and electronic contributions, yields heat capacity estimations that are 29% better than the widely utilized Debye model and are comparable to state-of-the-art quantum mechanical calculations. The framework and necessary tools for heat capacity estimations demonstrated herein can be built into more detailed models and analyses, such as high-throughput characterization, transport models, or other thermodynamic assessments. Consequently, the so-called vibrational + dilation + electronic (VDE) model of heat capacity developed in this work better enables the informed design of next-generation devices. KW - Materials Design KW - Heat Capacity KW - Machine learning potentials KW - Thermal Management PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-645711 DO - https://doi.org/10.1016/j.joule.2025.102054 SN - 2542-4351 VL - 9 IS - 8 SP - 1 EP - 12 PB - Elsevier Inc. AN - OPUS4-64571 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - INPR A1 - Liu, Yuanbin A1 - Zhou, Yuxing A1 - Ademuwagun, Richard A1 - Walterbos, Luc A1 - George, Janine A1 - Elliott, Stephen R. A1 - Deringer, Volker L. T1 - Medium-range structural order in amorphous arsenic N2 - Medium-range order (MRO) is a key structural feature of amorphous materials, but ist origin and nature remain elusive. Here, we reveal the MRO in amorphous arsenic (a-As) using advanced atomistic simulations, based on machine-learned potentials derived using automated workflows. Our simulations accurately reproduce the experimental structurefactor of a-As, especially the first sharp diffraction peak (FSDP), which is a signature of MRO. We compare and contrast the structure of a-As with that of its lighter homologue, red amorphous phosphorus (a-P), identifying the dihedral-angle distribution as a key factor differentiating the MRO in both. The pressure-dependent structural behaviors of a-As and a-P differ as well, which we link to the interplay of ring topology and structural entropy. We finally show that the origin of the FSDP is closely correlated with the size and spatial distribution of voids in the amorphous networks. Our work provides fundamental insights into MRO in an amorphous elemental system, and more widely it illustrates the usefulness of automation for machine-learning-driven atomistic simulations. KW - Materials Design KW - Amorphous KW - Machine Learning KW - Machine Learning Interatomic Potentials KW - Automation PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-640204 DO - https://doi.org/10.48550/arXiv.2509.02484 SP - 1 EP - 43 AN - OPUS4-64020 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Ganose, Alex M. A1 - Sahasrabuddhe, Hrushikesh A1 - Asta, Mark A1 - Beck, Kevin A1 - Biswas, Tathagata A1 - Bonkowski, Alexander A1 - Bustamante, Joana A1 - Chen, Xin A1 - Chiang, Yuan A1 - Chrzan, Daryl C. A1 - Clary, Jacob A1 - Cohen, Orion A. A1 - Ertural, Christina A1 - Gallant, Max C. A1 - George, Janine A1 - Gerits, Sophie A1 - Goodall, Rhys E. A. A1 - Guha, Rishabh D. A1 - Hautier, Geoffroy A1 - Horton, Matthew A1 - Inizan, T. J. A1 - Kaplan, Aaron D. A1 - Kingsbury, Ryan S. A1 - Kuner, Matthew C. A1 - Li, Bryant A1 - Linn, Xavier A1 - McDermott, Matthew J. A1 - Mohanakrishnan, Rohith Srinivaas A1 - Naik, Aakash A. A1 - Neaton, Jeffrey B. A1 - Parmar, Shehan M. A1 - Persson, Kristin A. A1 - Petretto, Guido A1 - Purcell, Thomas A. R. A1 - Ricci, Francesco A1 - Rich, Benjamin A1 - Riebesell, Janosh A1 - Rignanese, Gian-Marco A1 - Rosen, Andrew S. A1 - Scheffler, Matthias A1 - Schmidt, Jonathan A1 - Shen, Jimmy-Xuan A1 - Sobolev, Andrei A1 - Sundararaman, Ravishankar A1 - Tezak, Cooper A1 - Trinquet, Victor A1 - Varley, Joel B. A1 - Vigil-Fowler, Derek A1 - Wang, Duo A1 - Waroquiers, David A1 - Wen, Mingjian A1 - Yang, Han A1 - Zheng, Hui A1 - Zheng, Jiongzhi A1 - Zhu, Zhuoying A1 - Jain, Anubhav T1 - Correction: Atomate2: Modular workflows for materials science N2 - Correction for “Atomate2: modular workflows for materials science” by Alex M. Ganose et al., Digital Discovery, 2025, 4, 1944–1973, https://doi.org/10.1039/D5DD00019J. PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-640297 DO - https://doi.org/10.1039/d5dd90036k SN - 2635-098X SP - 1 EP - 2 PB - Royal Society of Chemistry (RSC) CY - Cambridge AN - OPUS4-64029 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hoque, Maroof Arshadul A1 - Sommerfeld, Thomas A1 - Lisec, Jan A1 - Das, Prasenjit A1 - Prinz, Carsten A1 - Heinekamp, Christian A1 - Stolar, Tomislav A1 - Etter, Martin A1 - Rosenberger, David A1 - George, Janine A1 - Bhattacharya, Biswajit A1 - Emmerling, Franziska T1 - Mechanochemically Synthesized Covalent Organic Framework Effectively Captures PFAS Contaminants N2 - Per‐ and polyfluoroalkyl substances (PFAS) are persistent environmental contaminants that pose significant health risks, prompting urgent efforts to develop effective removal methods and adsorbers. Covalent organic frameworks (COFs) are metal‐free adsorbers with high stability and tunable porosity. A highly crystalline COF is synthesised mechanochemically using 1,3,5‐tris(4‐aminophenyl)benzene (TAPB) and 1,3,5‐triformylbenzene (TFB). The formation dynamics are monitored in real time with time‐resolved in situ synchrotron X‐ray diffraction. The TAPB‐TFB COF demonstrates good efficiency in eliminating PFAS from water. Perfluorooctanoic acid (PFOA) and perfluorooctanesulfonic acid (PFOS) are effectively extracted, and most of the adsorption occurred within the first 10 min. Additionally, X‐ray photoelectron spectroscopy, Fourier transform infrared spectroscopy, and DFT calculations are employed to elucidate the molecular interactions between PFAS and the COF framework. The rapid and efficient removal of PFAS makes TAPB‐TFB COF a promising material for water treatment applications. KW - COFs KW - Ball-milling KW - PFAS PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-648712 DO - https://doi.org/10.1002/smll.202509275 SN - 1613-6810 VL - 21 IS - 44 SP - 1 EP - 8 PB - Wiley CY - Weinheim AN - OPUS4-64871 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yalçınyüz, Aybike A1 - Raute, Julius A1 - Gonzalez-Gutierrez, Joamin A1 - Pei, Eujin A1 - Biegler, Max A1 - Rethmeier, Michael T1 - Electron Beam Bonding: A novel method for joining additively manufactured carbon fiber thermoplastic composites with aluminum to produce multi-material joints for lightweight applications N2 - In recent years, new solutions have been explored to reduce the weight of components for the automotive, railway, and aerospace industries. For this reason, Carbon Fiber Composites (CFCs) have increasingly replaced metals in products that need to be lightweight. However, due to their poor thermal conductivity, CFCs have limited use in applications requiring efficient heat dissipation. In such applications, conventionally manufactured metal alloys are typically utilized. To address these limitations, a novel approach using a combination of additively manufactured aluminum and CFCs is proposed to exploit the distinct advantages of both materials. These innovative hybrid structures aim to combine good structural and thermal management properties with reduced weight compared to conventionally produced metal products. In this study, additively manufactured aluminum alloy (AlSi10Mg) and short carbon fiber Polyamide 6 composite (sCF-PA6) are utilized to produce metal–polymer pairs using electron beam energy to bond the two materials. Direct irradiation of short CFCs with electron beam leads to polymer degradation. Thus, a novel method “Electron Beam Bonding” for joining CFCs with aluminum alloy in various joint configurations using electron beam technology is demonstrated. This innovative approach presents a promising solution for creating metal–polymer multi-materials for lightweight applications. KW - Electron beam bonding KW - Multi-material KW - Lightweight KW - Additive manufactured materials KW - Short carbon fiber composites KW - AlSi10Mg KW - Joining PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-641705 DO - https://doi.org/10.1007/s40964-025-01206-1 SN - 2363-9512 SP - 1 EP - 7 PB - Springer International Publishing CY - Cham AN - OPUS4-64170 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Beygi Nasrabadi, Hossein A1 - Klotz, Ulrich E. A1 - Tiberto, Dario A1 - Vafaeenezhad, Hossein A1 - Mishurova, Tatiana A1 - Skrotzki, Birgit T1 - Effect of keyhole and lack-of-fusion pores on the anisotropic microstructure and mechanical properties of PBF-LB/M-produced CuCrZr alloy N2 - Due to the high reflectance and heat conductivity of copper and its alloys, the processing window for laser-based powder bed fusion (PBF-LB/M) processing of high-density copper components fundamentally overlaps with conduction and keyhole melting zones, resulting in the emergence of certain pores in the structure of printed parts. The present research aims to study how the development of process-induced lack-of-fusion or keyhole porosities during the PBF-LB/M process can affect the anisotropic microstructure and mechanical properties of the produced copper alloys. For this purpose, several samples were produced utilizing a similar CuCrZr-feedstock composition but varied process parameters from different areas of the PBF-LB/M processing window, specifically at laser powers of 300 W and 380 W which define the boarders of the conduction and keyhole regimes. X-ray computed tomography (XCT) revealed that the 300-W and 380-W samples achieved relative densities of 98.88% and 99.99%, respectively, with elongated lack-of-fusion pores forming at 300 W and semi-spherical keyhole pores at 380 W. Microstructural analyses employing scanning electron microscopy (SEM) and electron backscatter diffraction (EBSD) demonstrated strong anisotropy in different build directions of the samples, owing to the growth of long columnar grains with intense < 101  orientation along the build directions. Here, the emergence of different types of pores can cause competition between the epitaxial growth of columnar grains and the heterogeneous nucleation of new grains on the layers’ interfaces, thereby significantly varying the grain size, preferred orientation, crystallographic texture, and microstructural anisotropy of the samples. Furthermore, compression tests and nanoindentation measurements of the printed alloys in the longitudinal and transverse directions revealed that the 300 W and 380 W samples exhibited compressive strength anisotropies of 0.061 and 0.072, and average nanoindentation hardness values of 1.3 GPa and 1.5 GPa, respectively. The orientation of elongated lack-of-fusion porosities perpendicular to the loading axis was identified as the most damaging factor, significantly reducing mechanical performance compared to the uniformly distributed keyhole pores. KW - Copper Alloy KW - Laser-based powder bed fusion KW - Microstructure KW - Mechanical properties KW - X-ray computed tomography (XCT) KW - Porosity KW - Anisotropy PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-625655 DO - https://doi.org/10.1007/s40964-025-00972-2 SN - 2363-9520 SP - 1 EP - 15 PB - Springer Science and Business Media LLC AN - OPUS4-62565 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ávila Calderón, Luis A1 - Shakeel, Y. A1 - Gedsun, A. A1 - Forti, M. A1 - Hunke, S. A1 - Han, Ying A1 - Hammerschmidt, T. A1 - Aversa, R. A1 - Olbricht, Jürgen A1 - Chmielowski, M. A1 - Stotzka, R. A1 - Bitzek, E. A1 - Hickel, Tilmann A1 - Skrotzki, Birgit T1 - Management of reference data in materials science and engineering exemplified for creep data of a single-crystalline Ni-based superalloy N2 - The identification of process-structure-property relationships of materials inevitably requires the combination of research data from different measurements. Therefore, the concepts related to FAIR (findable, accessible, interoperable, reusable) data handling, increasingly reported in literature, are particularly important in the materials science and engineering domain. However, they have not yet been integrated into a single, overarching methodological framework, particularly for reference data. Here, we introduce such a framework. Our concept covers data generation, documentation, handling, storage, sharing, data search and discovery, retrieval, and usage. Furthermore, we prototypically implement it using a real dataset with creep data of a single-crystal CMSX-6 Ni-based superalloy. The presented implementation is traceable and permanently accessible through open repositories. The individual elements considered in the framework ensure the functionality and usability of the data and, thus, the adherence to the FAIR principles. In conjunction with this, we present a definition for reference data of materials. Our definition underlines particularly the importance of a comprehensive documentation, e.g., on material provenance, data processing procedures, and the software and hardware used, including software-specific input parameters, as these details enable data users or independent parties to assess the quality of the datasets and to reuse and reproduce the results. Reference data that is managed according to the proposed framework can be used to advance knowledge in the materials science and engineering domain, e.g., by identifying new process-structure-property relations. KW - Referenzdaten KW - NFDI-MatWerk KW - Data schema KW - Research Data Management KW - Reference Data PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-625047 DO - https://doi.org/10.1016/j.actamat.2025.120735 VL - 286 SP - 1 EP - 15 PB - Elsevier Inc. AN - OPUS4-62504 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pauw, Brian Richard A1 - Smales, Glen Jacob A1 - Anker, A. S. A1 - Annadurai, V. A1 - Balazs, D. M. A1 - Bienert, Ralf A1 - Bouwman, W. G. A1 - Breßler, Ingo A1 - Breternitz, J. A1 - Brok, E. S. A1 - Bryant, G. A1 - Clulow, A. J. A1 - Crater, E. R. A1 - De Geuser, F. A1 - Del Giudice, A. A1 - Deumer, J. A1 - Disch, S. A1 - Dutt, S. A1 - Frank, K. A1 - Fratini, E. A1 - Garcia, P. R. A. F. A1 - Gilbert, E. P. A1 - Hahn, Marc Benjamin A1 - Hallett, J. A1 - Hohenschutz, M. A1 - Hollamby, M. A1 - Huband, S. A1 - Ilavsky, J. A1 - Jochum, J. K. A1 - Juelsholt, M. A1 - Mansel, B. W. A1 - Penttilä, P. A1 - Pittkowski, R. K. A1 - Portale, G. A1 - Pozzo, L. D. A1 - Rochels, L. A1 - Rosalie, Julian A1 - Saloga, Patrick E. J. A1 - Seibt, S. A1 - Smith, A. J. A1 - Smith, G. N. A1 - Spiering, G. A. A1 - Stawski, Tomasz M. A1 - Taché, O. A1 - Thünemann, Andreas A1 - Toth, K. A1 - Whitten, A. E. A1 - Wuttke, J. T1 - The human factor - Results of a small-angle scattering data analysis round robin N2 - A round-robin study has been carried out to estimate the impact of the human element in small-angle scattering data analysis. Four corrected datasets were provided to participants ready for analysis. All datasets were measured on samples containing spherical scatterers, with two datasets in dilute dispersions and two from powders. Most of the 46 participants correctly identified the number of populations in the dilute dispersions, with half of the population mean entries within 1.5% and half of the population width entries within 40%. Due to the added complexity of the structure factor, far fewer people submitted answers on the powder datasets. For those that did, half of the entries for the means and widths were within 44 and 86%, respectively. This round-robin experiment highlights several causes for the discrepancies, for which solutions are proposed. KW - Round Robin KW - Data analysis KW - Small-angle scattering KW - Nanomaterials KW - Interlaboratory comparability KW - Nanostructure quantification KW - Methodology KW - MOUSE PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-587091 DO - https://doi.org/10.1107/S1600576723008324 SN - 1600-5767 VL - 56 IS - 6 SP - 1618 EP - 1629 PB - Wiley-Blackwell CY - Oxford AN - OPUS4-58709 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meng, Xiangmeng A1 - Artinov, Antoni A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Theoretical study of influence of electromagnetic stirring on transport phenomena in wire feed laser beam welding N2 - The additional element from the filler wire in the laser beam welding is usually distributed inhomogeneously in the final weld due to the high solidification rate of weld pool. It has been found that the electromagnetic stirring produced by an external oscillating magnetic field can enhance the material mixing in the weld pool to achieve a more uniform element distribution. However, the magnetic field has a highly nonlinear and multicoupled interaction with the weld pool behavior, which makes the quantitative explanation of the physical mechanism difficult. In this study, the effect of electromagnetic stirring on the transport phenomena in the wire feed laser beam welding is investigated by a numerical modeling. A 3D transient multiphysical model considering the magnetohydrodynamics, heat transfer, fluid flow, keyhole dynamics, and element transport is developed. The multiple reflections and the Fresnel absorption of the laser on the keyhole wall are calculated using the ray tracing method. The numerical results show that a Lorentz force produced by the oscillating magnetic field and its induced eddy current gives significant influence on the transport phenomena in the molten pool. The forward and downward flow is enhanced by the electromagnetic stirring, which homogenizes the distribution of the additional elements from a nickel-based filler wire in a steel weld pool. The numerical results show a good agreement with the high-speed images of the molten pool, the fusion line from the optical micrograph, and the element distribution from the energy dispersive x-ray spectroscopy. This work provides a physical base for the electromagnetic-controlled laser beam welding and some guidance for the selection of electromagnetic parameters. KW - Magnetohydrodynamics KW - Molten pool dynamics KW - Element transport KW - Laser beam welding PY - 2020 DO - https://doi.org/10.2351/7.0000069 VL - 32 IS - 2 SP - 022026-1 EP - 022026-9 AN - OPUS4-50874 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Han, Ying T1 - The influence of aging and mean stress on fatigue of Al-alloy EN AW-2618A N2 - In this study, the influence of aging and mean stress on fatigue of the aluminium-alloy EN AW-2618A is investigated. Therefore axial fatigue tests are carried out on smooth specimens. The experiments show that the fatigue life decreases with increasing mean stress. Furthermore, the tests with the overaged specimens demonstrate that the number of cycles to failure is decreasing with increasing aging time. T2 - LCF9 CY - Berlin, Germany DA - 21.06.2022 KW - Fatigue KW - Aluminium alloy KW - EN AW-2618A KW - Damage Behavior PY - 2022 AN - OPUS4-55125 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madia, Mauro T1 - Ermittlung des intrinsischen Schwellenwerts und dessen Validierung als Werkstoffparameter N2 - Zuverlässige Rissfortschrittsdaten sind notwendig für die sichere Bewertung zyklisch beanspruchter Bauteile. Diese werden häufig im Schwellenwertbereich betrieben, daher ist die genaue experimentelle Ermittlung der Schwellenwerte gegen Rissausbreitung wichtig, um die Unsicherheit der Lebensdauerprognose zu minimieren. Viele Faktoren können die experimentellen Ergebnisse beeinflussen, u.a. die Versuchsparameter und die Umgebungsbedingungen. Diese Arbeit zeigt, dass der intrinsische Schwellenwert von der experimentellen Verfahren und von der Umgebung unabhängig ist. Daraus kann man schließen, dass der intrinsische Schwellenwert als Werkstoffparameter betrachtet werden kann. T2 - Workshop Schwellenwert CY - Munich, Germany DA - 26.02.2026 KW - Schwingbruchmechanik KW - Schwellenwert KW - Rissfortschritt KW - Umgebungseffekte PY - 2026 AN - OPUS4-65646 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Braun, Ulrike T1 - Analytic of microplastics in environmental samples N2 - An overview about the existing possibilities for mircoplastic analysis is given. T2 - 2nd International Symposium on Microplastics CY - Seoul, Korea DA - 02.12.2019 KW - Harmonisation KW - Microplastics KW - TED-GC-MS PY - 2019 AN - OPUS4-50003 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Braun, Ulrike T1 - Analytical opportunities & Challenges in (ocean) microplastics N2 - An overview about the analytical opportunities and challenges in microplastic detection is given. T2 - ISO TC61/ Annual bioplastics & ocean microplastics symposium CY - Chengdu, People's Republic of China DA - 29.09.2019 KW - Harmonisation KW - Microplastics KW - TED-GC-MS PY - 2019 AN - OPUS4-50000 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hagendorf, C. T1 - Microplastic detection and analysis in water with silicon filter systems N2 - The use of optimized silicon filter systems is presented for the microplastic detection. T2 - International Conference on Sustainable Energy-Water-enviroment Nexus in Desert Climate CY - Doha, Qatar DA - 02.12.2019 KW - Filters KW - Microplastics KW - TED-GC-MS KW - Harmonisation PY - 2019 AN - OPUS4-50006 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duarte, Larissa T1 - Der Schwellenwert der da/dN-∆K-Kurve als Auslegungskriterium für die Bauteilbewertung N2 - Für die Bestimmung der Restlebensdauer zyklisch beanspruchter Bauteile kommt dem Schwellenwert für Ermüdungsrissausbreitung ΔKth und dem sich anschließenden Schwellenwertbereich der dadN⁄-ΔK-Kurve große Bedeutung zu. Dem stehen Unsicherheiten bei der Bestimmung und Analyse gegenüber. Der Aufsatz befasst sich mit der Ermittlung des sogenannten intrinsischen Schwellenwerts, der als robuster Eingangsparameter für eine „rissschließfreie“ Analyse der Restlebensdauer von entscheidender Bedeutung ist. T2 - Tagung Werkstoffprüfung 2020 CY - Online meeting DA - 03.12.2020 KW - Intrinsischer Schwellenwert gegen Ermüdungsrissausbreitung KW - Schadenstolerante Bauteilauslegung KW - Restlebensdauer PY - 2020 AN - OPUS4-51754 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Usmani, Shirin M. T1 - Wood protection with MgF2 and CaF2 nanoparticles N2 - Sol-gel synthesis was used to prepare nanoparticles of MgF2 and CaF2. These nanoparticles were tested for their application in wood protection. In comparison to control samples, wood specimens treated with MgF2 and CaF2 showed lower mass loss under exposure to termites and fungi. Samples treated with MgF2 performed better at protecting wood from cellulose degradation when exposed to termites. Conversely, in the presence of fungi, mass loss in treated samples was similar irrespective of the chemical composition (MgF2 and CaF2) of the treatment. A possible explanation for this difference in results between termites and fungi could be their different mechanism of cellulose hydrolysis. Thus, future wood preservatives would need to be customized according to their specific application. T2 - 19th International Sol-Gel Conference CY - Liege, Belgium DA - 03.09.2017 KW - Nanoparticles KW - Wood protection KW - Fungi KW - Termites PY - 2017 AN - OPUS4-42541 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - INPR A1 - Pauw, Brian Richard A1 - Smales, Glen Jacob A1 - Anker, A. S. A1 - Balazs, D. M. A1 - Beyer, F. L. A1 - Bienert, Ralf A1 - Bouwman, W. G. A1 - Breßler, Ingo A1 - Breternitz, J. A1 - Brok, E. S. A1 - Bryant, G. A1 - Clulow, A. J. A1 - Crater, E. R. A1 - De Geuser, F. A1 - Giudice, A. D. A1 - Deumer, J. A1 - Disch, S. A1 - Dutt, S. A1 - Frank, K. A1 - Fratini, E. A1 - Gilbert, E. P. A1 - Hahn, Marc Benjamin A1 - Hallett, J. A1 - Hohenschutz, Max A1 - Hollamby, M. J. A1 - Huband, S. A1 - Ilavsky, J. A1 - Jochum, J. K. A1 - Juelsholt, M. A1 - Mansel, B. W. A1 - Penttilä, P. A1 - Pittkowski, R. K. A1 - Portale, G. A1 - Pozzo, L. D. A1 - Ricardo de Abreu Furtado Garcia, P. A1 - Rochels, L. A1 - Rosalie, Julian A1 - Saloga, P. E. J. A1 - Seibt, S. A1 - Smith, A. J. A1 - Smith, G. N. A1 - Annadurai, V. A1 - Spiering, G. A. A1 - Stawski, Tomasz A1 - Taché, O. A1 - Thünemann, Andreas A1 - Toth, K. A1 - Whitten, A. E. A1 - Wuttke, J. T1 - The human factor - Results of a small-angle scattering data analysis round robin N2 - A Round Robin study has been carried out to estimate the impact of the human element in small-angle scattering data analysis. Four corrected datasets were provided to participants ready for analysis. All datasets were measured on samples containing spherical scatterers, with two datasets in dilute dispersions, and two from powders. Most of the 46 participants correctly identified the number of populations in the dilute dispersions, with half of the population mean entries within 1.5 % and half of the population width entries within 40 %, respectively. Due to the added complexity of the structure factor, much fewer people submitted answers on the powder datasets. For those that did, half of the entries for the means and widths were within 44 % and 86 % respectively. This Round Robin experiment highlights several causes for the discrepancies, for which solutions are proposed. KW - Round robin KW - Sall-angle scattering KW - Nanostructure quantification KW - Nanostructure KW - SAXS KW - MOUSE KW - X-ray scattering KW - Size distribution KW - Nanoparticles PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-571342 DO - https://doi.org/10.48550/arXiv.2303.03772 SP - 1 EP - 23 PB - Cornell University CY - Ithaca, NY AN - OPUS4-57134 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rehmer, Birgit A1 - Skrotzki, Birgit A1 - Glaubitz, Steffen T1 - Influence of casting skin on fatigue lifetime of ferritic ductile cast iron N2 - The fatigue behaviour of cast iron is usually investigated on machined specimens. Components of cast iron, however, have a casting skin; therefore the investigation of the influence of the casting skin on the lifetime is of interest. To study this influence isothermal fatigue tests were carried out on heat-resisting spheroidal graphite cast iron EN GJS SiMo 4.05 in 4–point-bending set-up at 400 °C. Specimens with and without casting skin were investigated comparatively. The number of cycles to failure was significantly lower for specimens with casting skin. Metallographic investigations underline the reduction of lifetime caused by casting skin. KW - Cast iron KW - Casting skin KW - Fatigue KW - Lifetime PY - 2017 SN - 0025-5300 VL - 59 IS - 1 SP - 5 EP - 10 PB - Carl Hanser Verlag CY - München AN - OPUS4-38929 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Olbricht, Jürgen T1 - Untersuchungen zur Beständigkeit hochwarmfester 9-12% Cr-Stähle in zyklisch betriebenen Dampferzeugern lastflexibler Kraftwerke N2 - Konventionelle Kraftwerke sind durch die Energiewende erheblichen Anforderungen ausgesetzt. Mangels ausreichender Stromspeicherkapazitäten müssen sie zur Netzstabilisierung flexibel auf die wetter- und tageszeitbedingte Fluktuation der Wind- und Sonnenergie reagieren, was gegenüber dem Grundlastbetrieb eine hohe Anzahl von Lasteingriffen oder Anfahrvorgängen bedeutet. Schnelle Lastwechsel und Anfahrvorgänge führen jedoch zu einer erheblichen Beanspruchung aller Bauteile des Dampfkreislaufs, die zu einer beschleunigten Bauteilschädigung und bis hin zu Anlagenausfällen führen können. Vor diesem Hintergrund werden an der Bundesanstalt für Materialforschung und -prüfung (BAM) Untersuchungen zur Beständigkeit ferritisch-martensitischer Dampferzeuger-werkstoffe mit 9 12 Gew. % Cr (P91, P92, VM12 SHC) bei zyklischem Anlagenbetrieb durchgeführt. Ziel der Arbeiten ist, durch grundlegende Korrosions- und Mechanikversuche unter zyklischen Bedingungen und ergänzende Simulationen die Reaktion dieser Werkstoffgruppe auf lastflexible Betriebsprofile umfassend zu beschreiben. Aufbauend auf einer detaillierten Charakterisierung der auftretenden Schädigungsmechanismen werden in einem Folgeschritt Standardzyklen zur effizienten Prüfung einzelner Werkstoffe abgeleitet. Der Beitrag gibt einen kurzen Überblick über die Konzeption und stellt nachfolgend die aktuellen Projektergebnisse vor. Im Bereich der Oxidations-/Korrosionsuntersuchungen steht dabei zunächst die Integrität der schützenden Oxidschichten, vor allem auf der Dampfseite der Komponenten, im Vordergrund. Hierzu werden zyklische Oxidationstests an Standardproben und bauteilnahen Probengeometrien durchgeführt und die Oxidationskinetik sowie die Entwicklung der Haftfestigkeit untersucht. Die mechanischen Untersuchungen bauen auf den bekannten Kriech- und Ermüdungseigenschaften auf. Der Schwerpunkt liegt deshalb auf der Untersuchung von Schädigung und Lebensdauer bei Kombination von stationären Zuständen (mit überwiegender Kriechschädigung) und transienten Zuständen inklusive Temperaturwechseln, die Kriechermüdungs- bzw. thermo-mechanische Ermüdungsprozesse auslösen und so eine frühzeitige Rissbildung bewirken können. Im Hinblick auf die Flexibilisierung von Bestandsanlagen werden betriebsbeanspruchte Chargen in die Untersuchungen einbezogen, um eventuelle zusätzliche Effekte durch Werkstoffalterung zu berücksichtigen. T2 - 48. Kraftwerkstechnisches Kolloquium CY - Dresden, Germany DA - 18.10.2016 KW - Dampfkraftwerk KW - Lastflexibilität KW - Zyklische Dampfoxidation KW - Thermo-mechanische Ermüdung PY - 2016 AN - OPUS4-38353 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gumenyuk, Andrey T1 - The effect of an AC magnetic field on flow dynamics and filler wire mixing in high power laser hybrid welding N2 - The use of the oscillating magnetic field as a backing support for the welding of thick components is already known. The influence of the magnetic field and the induced Lorentz forces in the melt on the melt pool geometry and the fluid flows is not yet fully investigated. The study deals with the determination of the influence of an externally applied oscillating magnetic field on the melt pool dynamics in high power laser hybrid welding process. An AC magnet was positioned under the specimen to create an electromagnetic force directed upwards to oppose dropping. To visualise the flow characteristics of the melt, several experiments were carried out using a technique specifically designed for this purpose with mild steel made of S355J2 with a wall thickness of 20 mm and a quartz glass in a butt configuration. A high-speed camera was used to monitor the geometry of the melt pool through the glass. The influence of the magnetic field orientation to the welding direction and the oscillation frequency on the molten pool was investigated for the case of the metal-glass configuration and for laser hybrid welding. The high-speed recordings were analysed with the Optical Flow Algorithm to characterise the flow within the melt pool. The element distribution over the whole seam thickness was evaluated by X-ray fluorescence (XRF). The high-speed analysis showed that in the melt pool two vortices are formed, one in the upper part and the other in the lower part. In the region where the two vortices come together, a narrow region (necking region) forms in the melt pool. The evaluation of the high-speed recordings shows that the depth of the region where the two vortices meet is strongly influenced by the oscillation frequency. Additionally, the oscillation frequency demonstrated a greater influence on the melt pool dynamics and the mixing of the elements of the filler wire. T2 - X International Conference «Beam Technologies & Laser Application» CY - Pushkin (St. Petersburg), Russia DA - 20.09.2021 KW - Hybrid laser arc welding KW - Laser beam welding KW - Material transport PY - 2021 AN - OPUS4-53573 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Darvishi Kamachali, Reza A1 - Wang, Lei A1 - Lin, L. L. A1 - Manzoni, Anna Maria A1 - Skrotzki, Birgit A1 - Thompson, G. B. T1 - CALPHAD-informed density-based grain boundary thermodynamics N2 - The Gibbs free energy of a grain boundary is a complex thermodynamic function of temperature, pressure, and composition. These complexities add to the intrinsic crystallographic and chemical constraints imposed by the adjacent bulk phase. Recently we have proposed a density-based model for assessing grain boundary thermodynamics that enables a CALPHAD-informed description of the grain boundary. As such, the Gibbs free energy of the grain boundary is directly linked with available CALPHAD thermodynamic data. In this talk, new aspects of interfacial segregation and phase transformation are revealed by benchmarking the current model for various experimental cases, including several steels, high-entropy alloys and aluminum alloys. The effects of elastic interactions on the grain boundary segregation and the application of the model to a nanocrystalline Pt-Au alloy, with numerous grain boundaries of various characters, will be discussed. T2 - DPG (Deutsche Physiker Gesellschaft) CY - Online meeting DA - 27.09.2021 KW - Density-based model KW - Defects thermodynamics KW - Defects phase diagram KW - CALPHAD KW - Crystal Defects PY - 2021 AN - OPUS4-53556 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rosalie, Julian A1 - Hohenwarter, A. T1 - Dynamic Precipitation during High-Pressure Torsion of a Magnesium–Manganese Alloy N2 - An ultrafine-grained magnesium alloy has been produced through room temperature high-pressure torsion (HPT) of solutionized Mg–1.35 wt% Mn. Dynamic precipitation of nanometer-scale Mn particles occurs during deformation. These particles populate the grain boundaries, acting as pinning sites which allow the alloy to develop a grain size of 140 nm after 0.5 rotations. Further, HPT deformation results in a gradual increase in grain size with no increase in precipitate size. Despite the extensive deformation applied, the alloy does not develop a bimodal grain structure and retains a grain size of 230 nm after 10 complete rotations, demonstrating the stability and effectiveness of these pinning particles. KW - Grain-boundary pinning KW - Magnesium alloys KW - High-pressure torsion KW - Severe plastic deformation KW - Ultrafine-grained materials PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-656471 DO - https://doi.org/10.1002/adem.202500424 SN - 1527-2648 VL - 28 IS - 4 SP - 1 EP - 9 PB - Wiley AN - OPUS4-65647 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eisenbart, M. T1 - Development of an ontology for the lifecycle of copper and copper alloys N2 - Efforts towards digitalization in the material science and technology community have enhanced in the last years. In 2019 the German digitalization initiative platform „MaterialDigital“1 (MD) has been started. Numerous projects concerning digitalization, including the copper related project „KupferDigital“ (copper digital) have been initiated under the umbrella of MD. The initiative strives to address numerous issues concerning data access, exchange, security, provenance and sovereignty. Heterogeneous data origin, storage and evaluation often result in problems concerning comparability and reproducibility of scientific and technological results. In many cases material data are recorded, but the methods of testing are insufficiently described, or such information is not communicated along with the raw data. The material data can also have numerous different formats such as paper printouts, pdfs, excel sheets or csv-files. Hence, gathering and integrating material data from different sources is challenging for potential users like materials scientists and engineers, especially if there are contradictory data where the reasons for contradictions is not clear due their vague description. In order to address these problems, data should comply to the so called „FAIR“ principle which calls for data to be findable, accessible, interoperable, and reusable (FAIR)2 and hence be accessible via so-called decentralized but interconnected data spaces. By using knowledge representation withontologies, data can be enriched with meaning and the methods of the testing procedures can be accurately provided. In this presentation we want to introduce our approach to such knowledge representation based on a high-throughput alloy development process for Cu-based alloys³ along with characterization techniques such as hardness testing and microstructural characterization (e.g. EBSD – Electron Backscattered Diffraction). T2 - Copper Alloys Conference CY - Dusseldorf, Germany DA - 22.11.2022 KW - Copper KW - Life cycle KW - Ontology PY - 2022 AN - OPUS4-56406 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bhadeliya, Ashok A1 - Rehmer, Birgit A1 - Fedelich, Bernard A1 - Olbricht, Jürgen A1 - Skrotzki, Birgit A1 - Jokisch, T. ED - Zimmermann, M. T1 - Rissfortschrittsuntersuchungen an gefügten Nickelbasiswerkstoffen bei hoher Temperatur N2 - In nickelbasierten Superlegierungen, die für Gasturbinenschaufeln verwendet werden, sind bei hohen Betriebstemperaturen und -belastungen Kriechschäden, Ermüdung, Korrosion und Oxi-dation zu beobachten. Die betroffenen Turbinenschaufeln müssen ersetzt oder repariert werden, um Effizienzverluste und ein eventuelles Bauteilversagen zu vermeiden. In letzter Zeit wurden additive Fertigungs- und Lötverfahren für die Reparatur und das Fügen von Nickelbasiswerk-stoffen entwickelt, um die Einschränkungen der traditionellen Reparaturverfahren zu überwinden. Für eine auslegungsrelevante Bewertung des Risswachstumsverhaltens in den Fügezonen, die durch diese neuen Technologien erzeugt werden, sind Rissfortschrittsuntersuchungen erfor-derlich. Entsprechende Untersuchungen an gefügten Proben werden in diesem Beitrag vorge-stellt. Die Rissfortschrittsversuche werden an gefügten SEN-Proben (Single Edge Notch) bei einem Spannungsverhältnis von 0,1 und einer Temperatur von 950 °C durchgeführt. Das Riss-wachstum wird mit der DCPD-Methode (Direct Current Potential Drop) überwacht, und die ge-messenen Potenzialsignale werden anhand der optisch vermessenen Risslänge und einer Finite-Elemente-Analyse kalibriert. Der Spannungsintensitätsfaktor (SIF) für die gefügte SEN-Geometrie wird mit Hilfe von Finite-Elemente-Analysen berechnet. Auf diese Weise können Rissfortschrittskurven aus den experimentellen Daten abgeleitet werden. T2 - Tagung „Werkstoffprüfung 2022“ CY - Dresden, Germany DA - 27.10.2022 KW - Lötverbindung KW - Rissfortschritt KW - SEN-Probe KW - Gefügte Nickelbasislegierungen PY - 2022 SN - 978-3-88355-430-3 VL - 2022 SP - 67 EP - 72 AN - OPUS4-57090 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Phonon workflow and applications N2 - This talk introduced the participants to phonons and how they are typically computed. Then, I introduced the participants to the harmonic phonon, the Grüneisen, and the quasi-harmonic workflow that allows the computation of properties related to phonons. I also had detailed examples of how these workflows can be used in practice. Beyond this, I showed how these workflows can be used to automatically benchmark interatomic potentials and use them for the development of such potentials. T2 - "Automated ab initio workflows with Jobflow and Atomate2" CECAM Flagship school CY - Lausanne, Switzerland DA - 17.03.2025 KW - Automation KW - Phonons KW - Thermal Conductivity KW - Machine Learning KW - Software Development KW - Machine Learned interatomic Potentials PY - 2025 AN - OPUS4-62949 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Avila Calderon, Luis Alexander T1 - On the role of the manufacturing-induced cell structure in laser-powder-bed-fused stainless steel 316L during cyclic plastic deformation N2 - The room temperature cyclic plastic deformation behavior of stainless steel 316L produced by laser powder bed fusion and heat treated to two microstructural conditions was investigated in strain-controlled incremental-step-test low-cycle fatigue experiments. The heat treatments were performed at 450 °C for 4 h and at 900 °C for 1 h. The lower temperature heat treatment retains the cell structure present in the as-built material. The higher temperature heat treatment leads to disappearance of the cell structure and a decreased proof strength. Both investigated heat treatment conditions exhibited cyclic softening. In the condition heat treated at 900 °C for 1 h, the ability of the cell structure to act as barrier against plastic deformation when cyclically strained is degraded, which is reflected in the reduction of the cyclic yield strength. In that same condition, the cyclic softening was less pronounced. The presence or absence of the manufacturing-induced cell structure seems to determine the slip mode. When present, the microstructural evidence points to a planar slip behavior. After heat treatment at 900 °C for 1 h, which led to its dissolution, microstructural investigations revealed a wavy slip behavior, which has been also reported for the conventionally manufactured 316L counterpart [1]. In this case, the formation of low-energy dislocation structures acts as softening agent. T2 - Additive Manufacturing 2026 CY - Kassel, Germany DA - 25.03.2026 KW - AGIL KW - Additive Fertigung KW - Low-Cycle-Fatigue KW - 316L KW - Mikrostruktur PY - 2026 AN - OPUS4-65746 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skrotzki, Birgit T1 - Verknüpfung von Datenrepositorien: Die Plattform MaterialDigital (PMD) N2 - Vorstellung der Plattform MaterialDigital. Darstellung der Bedürfnisse und Herausforderungen in der Materialwissenschaft und Werkstofftechnik. T2 - Vision Keramik CY - Dresden, Germany DA - 07.06.2022 KW - Digitalisierung KW - Ontologie KW - Standardisierung PY - 2022 AN - OPUS4-54979 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winterkorn, René A1 - Pittner, Andreas A1 - Rethmeier, Michael T1 - Lichtbogenbasierte additive Fertigung dickwandiger Strukturen aus einer höherfesten Al-Mg-Si-Aluminiumlegierungen N2 - Die lichtbogenbasierte, additive Fertigung ist dank hoher erreichbarer Aufbauraten und nahezu uneingeschränktem Bauraum zur Fertigung großvolumiger Bauteile prädestiniert. Die Kombination etablierter Maschinenkomponenten aus Robotertechnik, Schweißtechnik und Sensorik ermöglicht den präzisen schichtweisen Materialauftrag. Die Wirkmechanismen zwischen Prozessparametern und den daraus resultierenden mechanisch-technologischen Eigenschaften der additiv gefertigten Bauteile stellen eine Herausforderung dar. Dies gilt insbesondere auch für dickwandige Bauteile. Bei der Fertigung von Bauteilen aus höherfesten Al-Mg-Si-Aluminiumlegierungen ist aufgrund der hohen Anfälligkeit für Erstarrungsrisse und der Neigung zu wasserstoffinduzierter Porosität im besonderen Maße auf das Temperaturregime und die gewählte Aufbaustrategie zu achten. Der Einfluss der Prozessparameter auf die Bauteilqualität wurde durch die Analyse der Größe und Verteilung von Poren sowie der resultierenden Festigkeit untersucht. Darüber hinaus wurde der Einfluss einer Wärmenachbehandlungsstrategien auf das Festigkeitsverhalten analysiert. Es konnte gezeigt werden, dass dickwandige Strukturen aus höherfesten Al-Mg-Si-Aluminiumlegierungen mit mechanischen Kennwerten im Bereich des Referenzmaterials mittels MSGLichtbogenverfahren additiv gefertigt werden können. T2 - Additive Fertigung – Werkstoffe – Prozesse – Wärmebehandlung 2022 CY - Bremen, Germany DA - 29.06.2022 KW - WAAM KW - Al-Mg-Si-Legierungen KW - Porosität KW - Wärmenachbehandlung KW - Mechanisch technologische Kennwerte PY - 2022 SP - 169 EP - 181 PB - Arbeitsgemeinschaft Wärmebehandlung und Werkstofftechnik e. V. CY - Bremen AN - OPUS4-56673 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönhals, Andreas T1 - Broadband dielectric spectroscopy as a complementary tool to characterize polymer systems N2 - The basics of broadband dielectric spectroscopy were introduced in detail. The analysis of the data was discussed. As application of broadband dielectric spectroscopy the alpha-relaxation (dynamic glass transition) and the chain dynamics of polymers were ilustrated. Further the application of dielectric spectroscopy to polymerbased nanocomposites and high preformance polymers was discussed in Detail. T2 - International Symposium on Polymer Analyisis and Characterization CY - Linz, Austria DA - 11.06.2017 KW - Broadband dielectric spectroscopy PY - 2017 AN - OPUS4-40602 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - von Hartrott, P. A1 - Metzger, M. A1 - Rockenhäuser, Christian A1 - Skrotzki, Birgit T1 - Lifetime assessment of aging materials N2 - Materials subjected to high-temperature service conditions will change their microstructure with time. Associated with this aging process is a change of mechanical properties as well as a change of damage mechanisms. Within the scope of the FVV project Aging and Lifetime, Fraunhofer IWM in Freiburg and BAM in Berlin (both Germany) experimentally characterized the widespread high-temperature aluminum alloy EN AW-2618A in different overaging states. Based on the experimental findings, models for numerical lifetime assessment with the finite-element method were implemented. KW - Aluminum alloy KW - Aging KW - Microstructure KW - Lifetime prediction KW - Damage PY - 2018 DO - https://doi.org/10.1007/s38313-018-0084-7 SN - 2192-9114 VL - 79 IS - 10 SP - 64 EP - 68 PB - Springer AN - OPUS4-46065 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Microstructure Based Study on the Low Cycle Fatigue Behavior of Stainless Steel 316L manufactured by Laser Powder Bed Fusion N2 - Due to the advantages of Laser Powder Bed Fusion (PBF-LB), i.e., design freedom and the possibility to manufacture parts with filigree structures, and the considerable amount of knowledge available for 316L in its conventional variant, the mechanical behavior, and related microstructure-property relationships of PBF-LB/316L are increasingly subject of research. However, many aspects regarding the - application-relevant - mechanical behavior at high temperatures are not yet fully understood. Here, we present the results of an experimental study on the LCF behavior of PBF-LB/316L featuring a low defect population, which makes this study more microstructure-focused than most of the studies in the literature. The LCF tests were performed between room temperature (RT) and 600 °C. The mechanical response is characterized by strain-life curves, and hysteresis and cyclic deformation curves. The damage and deformation mechanisms are studied with X-ray computed tomography, and optical and electron microscopy. The PBF-LB/M/316L was heat treated at 450 °C for 4 h, and a hot‑rolled (HR) 316L variant with a fully recrystallized equiaxed microstructure was tested as a reference. Besides, selected investigations were performed after a subsequent heat treatment at 900 °C for 1 h. The PBF-LB/316L exhibits higher cyclic stresses than HR/316L for most of the fatigue life, especially at room temperature. At the smallest strain amplitudes, the fatigue lives of PBF-LB/M/316L are markedly shorter than in HR/316L. The main damage mechanisms are multiple cracking at slip bands (RT) and intergranular cracking (600 °C). Neither the melt pool boundaries nor the gas porosity have a significant influence on the LCF damage mechanism. The cyclic stress-strain deformation behavior of PBF-LB/M/316L features an initial hardening followed by a continuous softening. The additional heat treatment at 900 °C for 1 h led to decreased cyclic stresses, and a longer fatigue life. T2 - 4th Symposium on Materials and Additive Manufacturing CY - Berlin, Germany DA - 12.06.2024 KW - AGIL KW - 316L KW - Microstructure KW - Low Cycle Fatigue KW - Heat Treatment KW - Laser Poeder Bed Fusion PY - 2024 AN - OPUS4-60432 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Singh, Shobhit T1 - Accelerated Creep Testing in High- Temperature Alloys N2 - This study introduces an innovative method for efficiently determining the creep properties of high-temperature materials through high-throughput testing, employing digital image correlation [1,2]. The focus is on the AlCoCrFeNiTi alloy [3-5], synthesized by directional solidification, known for its exceptional strength and unique properties. Experimental investigations, including compression, and bending creep tests, were conducted at 750°C. Capitalizing on the inhomogeneous stress and strain distribution within a cantilever subjected to bending, we leverage this characteristic to extract multiple creep curves from a single test. Stresses at key points were determined using existing analytical solutions [5,6]. Uniaxial tests spanning 300 to 500 MPa initial stress were complemented by bending tests designed to induce similar stress levels. A detailed comparison between bending and uniaxial creep is presented, including the results of verification studies on additional alloys. This methodology not only expedites testing but also minimizes material usage, energy consumption, and manual labour. This research showcases a reliable and time-efficient approach to exploring the creep behavior of high-temperature materials. The technique is particularly advantageous for characterizing precious alloys with limited dimensions. Microstructural heterogeneity may exist in specimens tested under bending load, however, it can still be correlated to the mechanical properties with modern high-resolution characterization methods. Stress and resulting strain can be directly compared in a single specimen, ensuring uniform manufacturing, and heating history. This method eliminates the possible errors due to testing with different rigs, which could impair the accuracy of studies based on individual tests. T2 - International Conference on Creep and Fracture of Engineering Materials and Structures CY - Bengaluru, KA, India DA - 28.07.2024 KW - Digital Image Correlation KW - Creep KW - High-Temperature Materials PY - 2024 AN - OPUS4-60925 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Teske, Tanita T1 - Untersuchung des Potentials des Kaltgasspritzens für die Reparatur zyklisch belasteter Bauteile N2 - Das Kaltgasspritzen als Reparaturverfahren bietet die Möglichkeit den teuren Austausch beschädigter Bauteile in der Luft- und Raumfahrt zu vermeiden. In dieser Arbeit wurden das Potential an der Aluminiumlegierung AL6061-T6, unter Verwendung von Stickstoff als Prozessgas, untersucht. Mit Fokus auf das In-situ Kugelstrahlen, zur Verbesserung der mechanischen Eigenschaften, wurden quasi-statische Zugversuche und einachsige Zeitfestigkeitsversuche durchgeführt. Im Ergebnis zeigte sich die Verbesserung der Adhäsion zwischen Grundwerkstoff und aufgebrachten Material als entscheidendes Kriterium für eine erfolgreiche Anwendung. Zur Verbesserung der Adhäsion wurden die Substratoberflächen laserstrukturiert und der Einfluss mit Adhäsionsversuchen überprüft. T2 - 9. Tagung des DVM-Arbeitskreises Additiv gefertigte Bauteile und Strukturen CY - Stuttgart, Germany DA - 06.11.2024 KW - Kaltgasspritzen KW - Reparatur KW - Ermüdungsfestigkeit KW - Laserstrukturierung KW - Luft- und Raumfahrt PY - 2024 AN - OPUS4-63179 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Creep Behavior of Stainless Steel 316L Manufactured by Laser Powder Bed Fusion N2 - The broader industrial adoption of metal AM in safety-critical applications is limited, among others, by the still in-sufficient understanding of process–structure–property relationships and a lack of reliable mate-rial data. The content presented here approaches this limitation regarding the creep behavior of one of the most studied AM alloys: PBF-LB/M/316L stainless steel. A nearly as-built and a condition heat treated at 900 °C for 1 h, along with a conventionally manufactured variant are investigated. The creep behavior until reaching the minimum creep rate is mainly determined by the solidification cell structure. The damage is overall mainly intergranular, independent of the heat treated condition. The heat treatment at 900 °C for 1 h partially influenced the microstructure (mainly in terms of cell structure). The creep behavior until reaching the minimum creep rate remained nearly unchanged. The creep lifetime and ductility were enhanced. The crystallographic texture evolved after creep deformation. T2 - TMS 2025 Annual Meeting & Exhibition CY - Las Vegas, NV, USA DA - 23.03.2025 KW - AGIL KW - Creep KW - 316L KW - Microstructure PY - 2025 AN - OPUS4-63456 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - BOOK A1 - Schubert, Martina A1 - Schartel, Bernhard A1 - Lang, M. A1 - Yin, Huajie A1 - Dittrich, Bettina A1 - Heidemeyer, P. A1 - Bastian, Martin T1 - Wirkungsweise von halogenfreien Flammschutzmitteln in WPC N2 - Das Ziel des Forschungsvorhabens war die Untersuchung der Wirkungsweise von halogenfreien Flammschutzmitteln in WPC. Eine große Anzahl verschiedener Flammschutzmittel wurde hinsichtlich ihrer Wirkmechanismen umfassend untersucht, um ein Verständnis für die ablaufenden Prozesse zu entwickeln. Hierbei wurden verschiedene Brandtests eingesetzt, um die Materialien bezüglich verschiedener Applikationen (E&E, Transportwesen, Bauwesen) zu beleuchten. Die verschiedenen Untersuchungen liefern aber auch ein umfassendes Bild vom Brandverhalten in den verschiedenen Eigenschaften, wie Entflammbarkeit und Brandausbreitung. Die prinzipiellen Ansätze wurden anhand von verschiedenen Flammschutzmitteln beleuchtet, ihre Pyrolyse und ihre Performance in verschiedenen Brandtests gegenübergestellt. Bei der angestrebten geringen Zusatzmenge ist durch den Zusatz eines einzigen Flammschutzmittels keine zufriedenstellende Reduktion der Brandeigenschaften zu erwarten. Multikomponentensysteme zur Steigerung der Effizienz sind angezeigt. Einige prinzipielle Kombinationsmöglichkeiten wurden für alle Hauptflammschutzmittel durchgespielt. Die teilweise deutlichen Verbesserungen zeigen Wege zur erfolgreichen Produktentwicklung auf. So konnten bei den Spritzgießcompounds Eigenschaften erzielt werden, die eine UL 94 V0 Klassifizierung ermöglichen. Ein Einsatz der im Forschungsvorhaben hergestellten Compounds als Baustoff ist aufgrund des Brandverhaltens in den baustoffspezifischen Prüfungen nicht möglich. Hier sind weitere Flammschutz-Konzepte zu erproben. Gleitmittel nehmen bei den untersuchten Extrusionscompounds keinen Einfluss auf das Brandverhalten. Haftvermittler nehmen ebenfalls keinen signifikanten Einfluss auf das untersuchte Brandverhalten, können aber zu einer veränderten Verteilung der Füllstoffe und damit zur Ausbildung einer effektiveren Schutzschicht führen. Feinere Holzpartikel schneiden bei den Brandprüfungen besser ab als grobe Holzpartikel. Bei Einsatz von grobem Holz wird eine schlechtere Rückstandsstruktur ausgebildet, was das Brandverhalten negativ beeinflusst. Der Einsatz von vorbehandeltem Holz brachte nicht die erwartete Verbesserung. Die neu konzipierte Aufbereitungsanlage auf Basis des Planetwalzenextruders konnte erfolgreich in Betrieb genommen werden. Vergleichende Versuche mit dem Doppelschneckenextruder zeigten, dass der PWE-Aufbau eine gute Alternative zur etablierten DSE-Aufbereitung darstellt. Zusätzlich wurden an Compounds vielversprechender Flammschutzansätze weitere Materialprüfungen (Biegeversuch, Schlagversuch, Wasseraufnahme) durchgeführt, um den Einfluss der FSM auf die spezifischen Eigenschaften der WPC zu beleuchten. N2 - The objective of the research project was to investigate the effect of halogen-free flame retardants in WPC. A large number of different flame retardants was thoroughly examined regarding their effect mechanisms to develop an understanding for the processes taking place. Different fire tests were used to examine the materials with respect to the different applications (E&E, transportation, construction). Additionally, the different investigations provide a comprehensive picture of the fire behavior regarding the different properties, such as flammability and fire spread. The fundamental approaches were examined by means of different flame retardants and their pyrolysis and performance were compared in different fire tests. A satisfactory reduction of the fire properties by adding only one flame retardant cannot be expected with the intended low added amount. Multi-component systems to increase the efficiency are indicated. Some basic combination options were tried out for all main flame retardants. The partially considerable improvements illustrate ways for successful product development. This way, properties could be achieved in injection molding compounds, which allow for a UL 94 V0 classification. It is not possible to use the compounds introduced in the research project as building material due to the fire behavior in the building material specific tests. Further flame protection concepts need to be tested in this area. Slip agents do not have an influence on the fire behavior of the examined extrusion compounds. Adhesion promoters also do not have a significant influence on the examined fire behavior but can lead to a change in the distribution of the fillers and thus to the formation of a more effective protective layer. Finer wood particles performed better in the fire tests than coarse wood particles. When using coarse wood, an inferior residual structure is formed, which has an adverse effect on the fire behavior. The use of pretreated wood fibers did not bring the expected improvement. The newly conceived processing technique based on a planetary roller extruder (PRE) was successfully put into operation. Comparative tests with twin-screw extruders (TSE) showed that the PRE configuration is a good alternative to the established TSE processing. Additionally, further material testing (bending test, impact test, water absorption) was performed on promising flame retarded compounds to examine the influence of the fire retardants on the specific properties of the WPC. KW - Wood plastic composite KW - Halogen free KW - Flame retardancy PY - 2016 SN - 978-3-8440-4645-8 SN - 2364-754X SP - 1 EP - 88 PB - Shaker Verlag CY - Aachen AN - OPUS4-37482 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Neue Wege in der Materialforschung: Zusammenspiel von Hochdurchsatz-Simulationen und maschinellem Lernen N2 - Dies ist meine Antrittsvorlesung an der Friedrich-Schiller-Universität Jena, die im Rahmen der BAM-Universität-Jena-Kooperation entstanden ist. Hier stelle ich die Materialinformatik und unsere Forschung im speziellen vor. T2 - Antrittsvorlesung an der Friedrich-Schiller-Universität Jena CY - Jena, Germany DA - 20.01.2025 KW - Automation KW - Ab initio KW - Machine learning KW - Phonons KW - Materialdesign KW - Materials Acceleration Platforms PY - 2025 AN - OPUS4-62437 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zhu, Jiangchao T1 - Burst behaviours of aero-engine turbine disk at overspeed conditions N2 - This presentation focuses on the basic ideas and current status of the development of an arithmetical method to predict the failure rotational speed of turbine disks. The certification specification requires that a gas turbine aero-engine must hold 5 minutes at overspeed conditions without critical failure. Therefore, instead of experimental proof from spin-tests using test-disks similar to engine components, it is considered to use simple specimen with similar test conditions compared to real overspeed scenarios. These test conditions, or stress fields are determined using arithmetical method, e.g. finite element method, with consideration of fracture mechanics under quasi-static conditions with a given rotational speed. Failure modes like hoop burst and rim peeling are considered during determination of stress fields. Various crack-tip parameters are used to explore the similarity of stress field between simple specimen and real overspeed scenarios. Additionally, probabilistic aspects and the implementation of a global stability criterion for overspeed analysis are also considered. T2 - 43rd Materials Mechanics Seminar CY - Sani, Chalkidiki, Greece DA - 06.06.2022 KW - Structural integrity KW - Fracture mechanics KW - Turbine disk KW - Overspeed PY - 2022 AN - OPUS4-55081 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmidt, Jonathan T1 - Visual surface structure analysis of high-resolution images from visual in-situ process monitoring in laser powder bed fusion N2 - Parameter studies are a common step in selecting process parameters for powder bed fusion of metals with laser beam (PBF-LB/M). Density cubes manufactured with varied process parameters exhibit distinguishable surface structures visible to the human eye. Industrial visual in-situ monitoring systems for PBF-LB/M currently have limited resolution and are incapable of reliably capturing differences in the surface structures. For this work, a 65 MPixel high resolution monochrome camera is integrated in an industrial PBF-LB/M machine together with a high intensity led bar. Post-exposure images are taken to analyze differences in light reflection on the specimen’s surface. The grey level co-occurrence matrix is used to quantify the in-situ measured visual surface structure of nickel-based super alloy IN939 density cubes. The properties of the grey level co-occurrence matrix correlate to the energy input and resulting porosity of specimens. Low energy samples with lack of fusion flaws show an increased contrast in the grey level co-occurrence matrix compared to specimens with an optimal energy input. The potential of high-resolution images as reference data in in-situ process monitoring in PBF-LB/M is discussed. T2 - 77th IIW Annual Assembly and International Conference CY - Rhodos, Greece DA - 06.07.2024 KW - Additive manufacturing KW - Powder bed fusion KW - In-situ monitoring KW - Image processing KW - Lack of fusion PY - 2024 AN - OPUS4-60688 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yang, Fan T1 - Numerical analysis of the effect of an oscillating metal vapor plume on the keyhole and molten pool behavior during deep penetration laser beam welding N2 - The effect of the oscillating metal vapor plume on the keyhole and molten pool behavior during the laser beam welding of AlMg3 aluminum alloys is investigated by experimental and numerical methods. The real-time height of the metal vapor plume is measured by high-speed camera observation. The obtained experimental results are used to evaluate the additional heating source and laser beam attenuation caused by the scattering and absorption based on the Beer–Lambert theory. Furthermore, the dynamic behavior of the metal vapor plume is incorporated into a 3D transient heat transfer and fluid flow model, coupled with the ray tracing method, for the laser beam welding of the AlMg3 alloy. It is found that additional heating resulting from the scattered and absorbed laser beam energy by the metal vapor plume significantly expands the shape of the molten pool on the top region. Moreover, the oscillating metal vapor plume caused the fluctuation of the high-temperature region in the molten pool. The probability of keyhole collapse at the bottom increases 17% due to the oscillating laser power induced by the laser beam attenuation. The internal interplay between the metal vapor plume, molten pool shape, and keyhole collapse is obtained. The developed model has been validated by experiments, which shows a good agreement. T2 - International Congress of Applications of Lasers & Electro-Optics 2023 CY - Chicago, IL, USA DA - 16.10.2023 KW - Deep penetration laser beam welding KW - Numerical simulation KW - Oscillating vapor plume KW - Keyhole collapse PY - 2023 AN - OPUS4-58794 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bär, J. A1 - Kanna, N.K. A1 - Duarte, Larissa A1 - Madia, Mauro T1 - Determination of the Kitagawa-Takahashi Diagram using DC Potential Drop Measurements N2 - The Kitagawa-Takahashi Diagram is an important tool for describing the fatigue limit of components containing defects. The models used for its description differ, particularly in the transition region corresponding to the short crack regime. Therefore, for a reliable statement about the fatigue limit in this area, an experimental validation of the models is necessary. However, the standardized staircase method requires a large number of samples and has a long test duration. In this work, a method is presented that allows a simpler and faster validation of the Kitagawa-Takahashi Diagram in the region of short cracks. Rectangular notches with a defined width and depth were manufactured in flat samples of a low-alloyed steel with two different heat treatments using an engraving laser. This method allows a rapid production of very sharp notches without plastic deformation and with only a slight thermal influence on the surrounding material. The samples prepared in this way were fatigued with block wise increasing loads until failure. Cracks are detected by means of a Direct Current Potential Drop method. The length of the loading block (number of cycles) is determined by the measured potential drop. This procedure enables a reliable and precise determination of the limit stress for the respective notch size with low experimental effort and time consumption. The tests have shown that in case of the normalized steel none of the models describes the determined values for the fatigue limit. For the hardened steel, the plot of the fatigue limit as a function of the Murakami parameter √area in combination with the El Haddad model allows a satisfactory description of the measured values. T2 - 5th International Symposium on Fatigue Design and Material Defects CY - Trento, Italy DA - 14.05.2025 KW - Kitagawa-Takahashi diagram KW - Damage tolerance KW - Fatigue KW - Potential drop KW - Fracture mechanics PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-655519 DO - https://doi.org/10.1016/j.prostr.2025.12.283 VL - 76 SP - 27 EP - 34 PB - Elsevier B.V. AN - OPUS4-65551 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Üstündag, Ömer T1 - Hybrid laser-arc welding of thick-walled pipe segments with optimization of the end crater N2 - The study deals with the application of the high-power hybrid-laser arc welding process on up to 15 mm thick pipe segments with the intention to avoid end crater imperfections during closing of the circumferential welds, where the pipes were turned during welding in 1G- and 2G-positions. Different techniques such as laser power ramp-down, abrupt switch-off of the laser power and change of the magnification of the laser spot diameter and defocusing of the laser beam relative to the workpiece were tested to remove the laser energy from the process. It could be shown that a high defocusing of the optic system above 40 mm with a resulting beam diameter > 2.9 mm in a short overlap length of approx. 20 mm leads to the formation of a cup-shaped weld seam, which is preferred for avoidance of cracks and pores in the end crater. A laser optics with motor-driven lens system was used for the welding experiments to defocuse the laser beam without changing the position of the arc. T2 - 11th CIRP Conference on Photonic Technologies LANE 2020 CY - Online Meeting DA - 07.09.2020 KW - End crater KW - Hybrid laser-arc welding KW - Circumferential weld PY - 2020 AN - OPUS4-51634 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Anker, Andy S. A1 - Aspuru-Guzik, Alán A1 - Ben Mahmoud, Chiheb A1 - Bennett, Sophie A1 - Briling, Ksenia R. A1 - Changiarath, Arya A1 - Chong, Sanggyu A1 - Collins, Christopher M. A1 - Cooper, Andrew I. A1 - Crusius, Daniel A1 - Darmawan, Kevion K. A1 - Das, Basita A1 - David, Nicholas A1 - Day, Graeme M. A1 - Deringer, Volker L. A1 - Duarte, Fernanda A1 - Eardley-Brunt, Annabel A1 - Evans, Matthew L. A1 - Evans, Rob A1 - Fairlamb, Ian A1 - Franklin, Barnabas A. A1 - Frey, Jeremy A1 - Ganose, Alex M. A1 - Goulding, Mark A1 - Hafizi, Roohollah A1 - Hakkennes, Matthijs A1 - Hickey, Niamh A1 - James, Gillian A1 - Jelfs, Kim E. A1 - Kalikadien, Adarsh V. A1 - Kapil, Venkat A1 - Koczor-Benda, Zsuzsanna A1 - Krammer, Ferdinand A1 - Kulik, Heather J. A1 - Kumar, Vishank A1 - Kuttner, Christian A1 - Lam, Erwin A1 - Lou, Yuchen A1 - Mante, Eltjo A1 - Martin, Jennie A1 - Mroz, Austin M. A1 - Nematiaram, Tahereh A1 - Pare, Charles W. P. A1 - Patra, Sarbani A1 - Proudfoot, James A1 - Ruscic, Branko A1 - Ryder, Matthew R. A1 - Sakaushi, Ken A1 - Saßmannshausen, Jörg A1 - Savoie, Brett M. A1 - Schneider, Nadine A1 - Schwaller, Philippe A1 - Skjelstad, Bastian Bjerkem A1 - Sun, Wenhao A1 - Szczypiński, Filip T. A1 - Torrisi, Steven A1 - Ueltzen, Katharina A1 - Vishnoi, Shubham A1 - Walsh, Aron A1 - Wang, Xinwei A1 - Wilson, Chloe A1 - Wu, Ruiqi A1 - Zeitler, Jakob T1 - Discovering structure–property correlations: General discussion N2 - This article is a discussion of the paper "Web-BO: Towards increased accessibility of Bayesian optimisation (BO) for chemistry" by Austin M. Mroz, Piotr N. Toka, Ehecatl Antonio del Río Chanona and Kim E. Jelfs (Faraday discussions, 2025, 256, 221-234). KW - Materials design KW - Machine learning KW - Automation KW - Materials discovery PY - 2025 DO - https://doi.org/10.1039/d4fd90062f SN - 1359-6640 SN - 1364-5498 VL - 256 IS - Themed collection: Data-driven discovery in the chemical sciences SP - 373 EP - 412 PB - Royal Society of Chemistry (RSC) CY - Cambridge AN - OPUS4-62208 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - High-throughput Computational Screening With Chemical Heuristics, Workflows, and Machine Learning N2 - Within my talk, I have introduced the audience to high-throughput materials discovery with the help of workflow tools, machine learning and chemical heuristics. I started with a general introduction to the Materials Project software infrastructure and databases such as the Materials Project and NOMAD. Then, I dived into machine learning tasks relying on chemical bonding information, machine-learned interatomic potentials, and experimental data. Target properties of the machine-learning tasks were thermal properties, phonons, magnetism and synthesizability. T2 - Seminar at the Inorganic Chemistry Laboratory in Oxford CY - Oxford, United Kingdom DA - 25.09.2025 KW - High-throughput KW - Sustainability KW - Machine Learning KW - Materials Design KW - Thermal Conductivity KW - Magnetism KW - Synthesizability KW - Materials Acceleration Platform PY - 2025 AN - OPUS4-64217 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Miliūtė, Aistė A1 - Bustamante, Joana A1 - Mieller, Björn A1 - Stawski, Tomasz A1 - George, Janine A1 - Knoop, F. T1 - High-quality zirconium vanadate samples for negative thermal expansion (NTE) analysis N2 - Zirconium vanadate (ZrV2O7) is a well-known negative thermal expansion (NTE) material which exhibits significant isotropic contraction over a broad temperature range (~150°C < T < 800°C). The linear thermal expansion coefficient of ZrV2O7 is −7.1×10-6 K-. Therefore, it can be used to create composites with controllable expansion coefficients and prevent destruction by thermal shock. Material characterization, leading to application, requires pure, homogenous samples of high crystallinity via a reliable synthesis route. While there is a selection of described syntheses in the literature, it still needs to be addressed which synthesis route leads to truly pure and homogenous samples. Here, we study the influence of the synthesis methods (solid-state, sol-gel, solvothermal) and their parameters on the sample's purity, crystallinity, and homogeneity. The reproducibility of results and data obtained with scanning electron microscopy (SEM), X-ray diffraction (XRD), differential scanning calorimetry, and thermogravimetric analysis (DSC/TGA) were analyzed extensively. The sol-gel method proves superior to the solid-state method and produces higher-quality samples over varying parameters. Sample purity also plays an important role in NTE micro and macro-scale characterizations that explain the impact of porosity versus structural changes. Moreover, we implement ab-initio-based vibrational computations with partially treated anharmonicity (quasi-harmonic approximation, temperature-dependent effective harmonic potentials) in combination with experimental methods to follow and rationalize the negative thermal expansion in this material, including the influence of the local structure disorder, microstructure, and defects. Khosrovani et al. and Korthuis et al., in a series of diffraction experiments, attributed the thermal contraction of ZrV2O7 to the transverse thermal motion of oxygen atoms in V-O-V linkages. In addition to previous explanations, we hypothesize that local disorder develops in ZrV2O7 crystals during heating. We are working on the experimental ZrV2O7 development and discuss difficulties one might face in the process as well as high-quality sample significance in further investigation. The obtained samples are currently used in the ongoing research of structure analysis and the negative thermal expansion mechanism. T2 - 16th International conference on materials chemistry (MC16) CY - Dublin, Ireland DA - 03.07.2023 KW - NTE KW - Sol-gel KW - Solid-state KW - Ab-initio KW - TDEP PY - 2023 AN - OPUS4-58134 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - El-Sari, B. A1 - Biegler, M. A1 - Gook, S. A1 - Rethmeier, Michael T1 - KI zur Prozessüberwachung im Unterpulverschweißen N2 - Beim Unterpulverschweißen sind die Prozessgeräusche ein Indikator für eine gute Fügequalität. Diese Beurteilung kann i.d.R. nur von einer erfahrenen Fachkraft durchgeführt werden. Eine kürzlich entwickelte künstliche Intelligenz kann automatisch das akustische Prozesssignal anhand vortrainierter Merkmale klassifizieren und die Fügequalität anhand des Geräuschs beurteilen. Der Algorithmus, einmal richtig trainiert, kann den Prüfaufwand beim Unterpulverschweißen deutlich reduzieren. KW - Unterpulverschweißen KW - Künstliche Intelligenz KW - Prozessüberwachung KW - Körperschall PY - 2024 SP - 1 EP - 2 AN - OPUS4-59483 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zimmermann, Yoel A1 - Bazgir, Adib A1 - Al-Feghali, Alexander A1 - Ansari, Mehrad A1 - Bocarsly, Joshua A1 - Brinson, L Catherine A1 - Chiang, Yuan A1 - Circi, Defne A1 - Chiu, Min-Hsueh A1 - Daelman, Nathan A1 - Evans, Matthew A1 - Gangan, Abhijeet S A1 - George, Janine A1 - Harb, Hassan A1 - Khalighinejad, Ghazal A1 - Takrim Khan, Sartaaj A1 - Klawohn, Sascha A1 - Lederbauer, Magdalena A1 - Mahjoubi, Soroush A1 - Mohr, Bernadette A1 - Mohamad Moosavi, Seyed A1 - Naik, Aakash Ashok A1 - Ozhan, Aleyna Beste A1 - Plessers, Dieter A1 - Roy, Aritra A1 - Schoeppach, Fabian A1 - Schwaller, Philippe A1 - Terboven, Carla A1 - Ueltzen, Katharina A1 - Wu, Yue A1 - Zhu, Shang A1 - Janssen, Jan A1 - Li, Calvin A1 - Foster, Ian A1 - Blaiszik, Ben T1 - 32 examples of LLM applications in materials science and chemistry: towards automation, assistants, agents, and accelerated scientific discovery N2 - Large Language Models (LLMs) are reshaping many aspects of materials science and chemistry research, enabling advances in molecular property prediction, materials design, scientific automation, knowledge extraction, and more. Recent developments demonstrate that the latest class of models are able to integrate structured and unstructured data, assist in hypothesis generation, and streamline research workflows. To explore the frontier of LLM capabilities across the research lifecycle, we review applications of LLMs through 34 total projects developed during the second annual Large Language Model Hackathon for Applications in Materials Science and Chemistry, a global hybrid event. These projects spanned seven key research areas: (1) molecular and material property prediction, (2) molecular and material design, (3) automation and novel interfaces, (4) scientific communication and education, (5) research data management and automation, (6) hypothesis generation and evaluation, and (7) knowledge extraction and reasoning from the scientific literature. Collectively, these applications illustrate how LLMs serve as versatile predictive models, platforms for rapid prototyping of domain-specific tools, and much more. In particular, improvements in both open source and proprietary LLM performance through the addition of reasoning, additional training data, and new techniques have expanded effectiveness, particularly in low-data environments and interdisciplinary research. As LLMs continue to improve, their integration into scientific workflows presents both new opportunities and new challenges, requiring ongoing exploration, continued refinement, and further research to address reliability, interpretability, and reproducibility. KW - Large Language Models KW - Machine Learning KW - Materials Design KW - Bonding Analysis KW - Phonons KW - Thermal properties PY - 2025 DO - https://doi.org/10.1088/2632-2153/ae011a SN - 2632-2153 VL - 6 IS - 3 SP - 1 EP - 34 PB - IOP Publishing AN - OPUS4-64019 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bachmann, Marcel A1 - Kunze, R. A1 - Avilov, Vjaceslav A1 - Rethmeier, Michael T1 - Finite element modelling of an AC electromagnetic weld pool support in full penetration laser beam welding of thick duplex stainless steel plates N2 - An electromagnetic weld pool support system for 20 mm thick duplex stainless steel AISI 2205 was investigated numerically and compared to experiments. In our former publications, it was shown how an AC magnetic field below the process zone directed perpendicular to the welding direction can induce vertically directed Lorentz forces. These can counteract the gravitational forces and allow for a suppression of material drop-out for austenitic stainless steels and aluminum alloys. In this investigation, we additionally adopted a steady-state complex magnetic permeability model for the consideration of the magnetic hysteresis behavior due to the ferritic characteristics of the material. The model was calibrated against the Jiles-Atherton model. The material model was also successfully tested against an experimental configuration before welding with a 30 mm diameter cylinder of austenitic stainless steel surrounded by duplex stainless steel. Thereby, the effects of the Curie temperature on the magnetic characteristics in the vicinity of the later welding zone were simulated. The welding process was modelled with a 3D turbulent steady-state model including heat transfer and fluid dynamics as well as the electromagnetic field equations. Main physical effects, the thermo-capillary (Marangoni) convection at the weld pool boundaries, the natural convection due to gravity as well as latent heat of solid–liquid phase transitions at the phase boundaries were accounted for in the model. The feedback of the electromagnetic forces on the weld pool was described in terms of the electromagneticinduced pressure. The FE software COMSOL Multiphysics 4.2 was used in this investigation. It is shown that the gravity drop-out associated with the welding of 20 mm thick duplex stainless steel plates due to the hydrostatic pressure can be prevented by the application of AC magnetic fields between around 70 mT and 90 mT. The corresponding oscillation frequencies were between 1 kHz and 10 kHz and the electromagnetic AC powers were between 1 kW and 2.3 kW. In the experiments, values of the electromagnetic AC power between 1.6 kW and 2.4 kW at oscillation frequencies between 1.2 kHz and 2.5 kHz were found to be optimal to avoid melt sagging or drop-out of melt in single pass fullpenetration laser beam welding of 15 mm and 20 mm thick AISI 2205. T2 - ICALEO 2015 - 34th International congress on applications of lasers & electro-optics CY - Atlanta, GA, USA DA - 2015-10-18 KW - Electromagnetic weld pool support KW - Laser beam welding KW - FE simulation KW - Duplex stainless steel PY - 2015 SN - 978-1-940168-05-0 SP - 650 EP - 659 AN - OPUS4-35036 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Graf, B. A1 - Gook, S. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Combined laser additive manufacturing for complex turbine blades N2 - Laser beam processes are increasingly used in the field of additive manufacturing. Prominent methods are either powderbed-based like Laser Metal Fusion (LMF), or utilizing a powder nozzle like Laser Metal Deposition (LMD). While LMF allows the manufacturing of complex structures, build rate, part volumes and material flexibility are limited. In contrast, LMD is able to operate with high deposition rates on existing parts, and materials can be changed easily during the process. However LMD shape complexity is limited. Utilizing their respective strengths, a combination of these two additive technologies has the potential to produce complex parts with high deposition rates and increased material flexibility. In this paper, combined manufacturing with additive technologies LMF and LMD is described. Its benefit for industry with emphasis on turbomachinery is shown. As reality test for the innovation, an industrial turbine blade is manufactured. KW - Turbine blade KW - Additive manufacturing KW - Laser metal fusion KW - Laser metal deposition PY - 2016 SN - 2499-9733 VL - 3 IS - 20 SP - 34 EP - 42 AN - OPUS4-38709 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rethmeier, Michael T1 - Vermeidung von Schweißimperfektionen im Überlappbereich bei laserstrahlhybrid-geschweißten Rundnähten N2 - Schwerpunkte: Strategie zur Vermeidung von Schweißimperfektionen im Überlappbereich beilaserhybridgeschweißten Rundnähten für 9.5 mm dicke Rohre. Anpassung der Laserleistung in Kombination mit der Defokussierung des Laserstrahls sowie einer Endkraterfüllung am Ende der Schweißnaht führte zu einer besseren Nahtausbildung. Herausrampung der Energie des Schweißprozesses, sodass ein Übergang von Durchschweißung zu einer Einschweißung mit gewünschter kelchförmiger Nahtgeometrie stattfand. Einstellung eines Wärmestaus durch Defokussierung und Verschiebung des Laserstrahls führt zu einem gut ausgebildeten Überlappbereich ohne Poren, Risse. Schweißungen an Rohrabschnitten mit einer max. Wandstärke von 15 mm, bei gegebenenfalls weiteren Parameteranpassungen. T2 - DVS Congress 2019 CY - Rostock, Germany DA - 16.09.2019 KW - Rundnähte KW - Laserhybridschweißen KW - Endkrater PY - 2019 AN - OPUS4-49895 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gook, S. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael A1 - El-Batahgy, A.M. T1 - Laser and hybrid laser-arc welding of cryogenic 9 % NI Steel N2 - Heat treated 9%Ni steel is considered the most suitable and economic material for construction of large-size liquefied natural gas (LNG) storage tanks which operate at cryogenic temperatures (-196°C). Strength above 700 MPa as well as a minimum impact value of 60 J are required to ensure reliable operation of the LNG tanks at operating temperature. Conventional arc welding processes, including shielded metal arc welding, gas metal arc welding, gas tungsten arc welding and submerged arc welding, are currently used in construction of LNG tanks. Ni based filler wire is the preferred filler metal of choice in LNG tank construction. The main problem with this choice is the lower mechanical properties, particularly tensile strength of the weld metal. To compensate, the wall thickness needs to be excessively thick to ensure the strength of the welded structures. Ni based filler material is expensive and a large quantity is needed to fill the multi-pass weld grooves. These factors significantly add to the cost in the fabrication of LNG storage tanks. For these reasons, exploration of new welding technologies is a priority. A big potential can be seen in laser based welding techniques. Laser beam welding results in much smaller fusion zone with chemical composition and mechanical properties similar to that of the base material. Laser welding is a much faster process and allows for a joint geometry which requires less filler material and fewer welding passes. The advantages of laser welding can help to overcome the problems pointed out above. Trials of autogenous laser welding, laser cold-wire welding and hybrid laser-arc welding conducted on the 9%Ni steel are presented in this paper. Chemical composition of the weld metal as well as effects of welding parameters on the weld formation, microstructure and tensile strength is discussed. Filler wire penetration depth as well as character of its distribution in the narrow laser welds was examined using EPMA - electron probe microanalysis. KW - hardness KW - cryogenic steel KW - laser welding KW - microstructure KW - tensile strength PY - 2016 UR - http://gns.mephi.ru/sites/default/files/journal/file/en.2016.1-4.pdf SN - 2499-9733 VL - 1 IS - 18 SP - 34 EP - 45 PB - Research Nuclear University MEPHl CY - Moskau, Russia AN - OPUS4-36553 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Anker, Andy S. A1 - Aspuru-Guzik, Alán A1 - Bechtel, Tim A1 - Bigi, Filippo A1 - Briling, Ksenia R. A1 - Das, Basita A1 - David, Nicholas A1 - Day, Graeme M. A1 - Deringer, Volker L. A1 - Dyer, Matthew A1 - Eardley-Brunt, Annabel A1 - Evans, Matthew L. A1 - Evans, Rob A1 - Franklin, Barnabas A. A1 - Ganose, Alex M. A1 - George, Janine A1 - Goulding, Mark A1 - Hickey, Niamh A1 - James, Gillian A1 - Kalikadien, Adarsh V. A1 - Kapil, Venkat A1 - Kulik, Heather J. A1 - Kumar, Vishank A1 - Kuttner, Christian A1 - Lam, Erwin A1 - Lederbauer, Magdalena A1 - Lou, Yuchen A1 - Martin, Jennie A1 - Marulanda Bran, Andres A1 - Mathea, Miriam A1 - Pickard, Chris J. A1 - Ruscic, Branko A1 - Ryder, Matthew R. A1 - Sabanza Gil, Victor A1 - Schwaller, Philippe A1 - Segler, Marwin H. S. A1 - Sun, Wenhao A1 - Tanovic, Sara A1 - Treyde, Wojtek A1 - Walsh, Aron A1 - Wu, Ruiqi T1 - Discovering synthesis targets: General discussion N2 - This article is a discussion of the paper "Analysis of uncertainty of neural fingerprint-based models" by Christian W. Feldmann, Jochen Sieg and Miriam Mathea (Faraday discussions, 2025, DOI: 10.1039/D4FD00095A). KW - Automation KW - Materials acceleration platforms KW - Machine learning KW - Materials design KW - Materials discovery KW - Density functional theory KW - Ab initio PY - 2025 DO - https://doi.org/10.1039/D4FD90064B SN - 1359-6640 SN - 1364-5498 VL - 256 IS - Themed collection: Data-driven discovery in the chemical sciences SP - 639 EP - 663 PB - Royal Society of Chemistry (RSC) CY - Cambridge AN - OPUS4-62317 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Automated Bonding Analysis with LobSTER and ATOMATE2 N2 - The talk introduced automated bonding analysis with the programs LobsterPy and atomate2. I especially emphasized how bonding descriptors can be used for materials design. T2 - Lobster Bonding Analysis School CY - Berlin, Germany DA - 11.06.2025 KW - Automation KW - Bonding Analysis KW - Materials Design KW - High throughput KW - Ab initio KW - Thermal conductivity PY - 2025 AN - OPUS4-63420 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madkour, Sherif T1 - Dielectric investigations on carbon nanomembranes N2 - Multilayer carbon nanomembrances (CNMs) could pave the way for a new ultrathin functional conductive coatings with tunable electrical, optical, and chemical properties. Due to their molecular thickness, they can also be regarded as “interfaces without bulk” separating regions of different gaseous, liquid, or solid components and controlling the materials exchange between them, making them optimal materials for membranes applications. Furthermore, their physical and chemical properties depend strongly on their structure, molecular composition, and the surroundings of either sides, thus allowing for tailored properties. Here, nanolayers of Aromatic p-terphenylthiol (TPT) self-assembled into 2D carbon monolayers (thickness - 1.6 nm) were synthesized and further crosslinked by ion bombardment, forming CNMs. Here, though a recently developed multilayer nanosheets routine, stacks of 5, 10, 15 and 20 TPT sheets where transferred on top of each other forming a multilayered CNMs. However, this transfer routine could introduce some intrinsic defects to the sheets, which would alter the molecular composition and / or structure, thus consequently the CNMs properties. Therefore, it is essential to characterize defects in “pure” TPT nanomembranes, before tailoring the molecular compositions, e.g. adding functional groups. For this reason, broadband dielectric spectroscopy (BDS) was utilized to characterize any defects that could be rasied during preparation. Due the structure of pure TPT membranes, no dipole moment should exsist. However, the presence of other elements, e.g. water or sulphur, would result in a dipole moment that could be probed by BDS. As a main result, for all different stacked-layer numbers, a clear relaxation process is seen, which moves to higher frequencies with increasing the temperature. The temperature dependence of the relaxation rate of this process is independent of film thickness and can be well described by a common VFT function, hence a corporative motion. This relaxation process was assigned to intrinisic defects in the membranes, introduced during preparation, which was further confimed by a detailed anaylsis of the dielectric strength. This is the first BDS measurment on TPT CNMs. T2 - 9th International Conference on Broadband Dielectric Spectroscopy and its Applications CY - Pisa, Italy DA - 11.09.2016 KW - Carbon nanomembranes PY - 2016 AN - OPUS4-37527 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Artinov, Antoni T1 - Mathematical analysis of the bulging effect in high power laser beam welding of thick steel sheets N2 - The present work is devoted to the mathematical analysis of the bulging effect in high-power laser beam welding of thick steel sheets. The numerical results are based upon experimental results from previous studies, revealing the relationships between the bulging effect, the hot cracking formation, and the distribution of alloying elements in the weld pool. The widening of the molten pool in its middle area is observed for both complete and partial penetration welding of 8 mm - 15 mm thick structural steel sheets. The weld pool shape is extracted from the simulations to evaluate the extent of the necking and bulging of the solidification isotherm and their influence on the hot cracking formation and the mixing behavior of the weld pool. Relying on an earlier numerical study utilizing a fixed keyhole, simulation models considering a dynamic keyhole are developed thereto. The link between the bulge and the studied phenomena is found to be significant. T2 - Beam Technologies & Laser Applications CY - Saint Petersburg, Russia DA - 20.09.2021 KW - Deep penetration laser beam welding KW - Bulge effect KW - Numerical modelling KW - Hot cracking KW - Necking KW - Mixing behavior PY - 2021 AN - OPUS4-53375 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Plarre, Rüdiger T1 - Wood borers in structural timber - European regulations for their control and can TTIP comply? N2 - The control of wood boring beetles in structural timber is uniformly regulated in the European Union. Registration and authorization of wood preservatives for the European market has to follow a regulated procedure as described under the Biocidal Product Directive “EU 528/2012”. Non-biocidal measures of control such as by physical means are regulated individually by each member state on the national level. The Biocidal Product Directive demands voluminous data sets for product identity, environmental and health risk assessments, proof of efficacy, and management strategies to avoid the development of resistance, just to name the most important. With TTIP (Transatlantic Trade and Investment Partnership) on the horizon, it must be expected that wood preservatives coming from the North American Market to Europe and vice versa will mutually be recognized in the future, despite existing differences in registration requirements. The presentation will focus on major differences in standard efficacy tests for wood preservatives with claims for beetle control, which, next to others, have to be passed before product placement on the respective market. Desirable needs for future harmonizing will be identified in order to overcome consumers distrust on each side of the partners. T2 - International Congress of Entomology CY - Orlando, Florida, USA DA - 25.07.2016 KW - International standards, KW - Wood preservation KW - Efficacy evaluation KW - TTIP PY - 2016 AN - OPUS4-39132 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Ueltzen, Katharina A1 - Naik, Aakash A1 - Ertural, Christina A1 - Benner, Philipp A1 - George, Janine T1 - Software and data repository: Can simple exchange heuristics guide us in predicting magnetic properties of solids? N2 - Software and data for the publication "Can simple exchange heuristics guide us in predicting magnetic properties of solids?" Release that corresponds to the first preprint version of the article. Full Changelog: https://github.com/DigiMatChem/paper-exchange-heuristics-in-magnetic-materials/commits/v1.0.0 KW - Magnetism KW - Machine Learning KW - Materials Design KW - Chemically Complex Materials KW - Sustainable Materials Design PY - 2025 DO - https://doi.org/10.5281/zenodo.16811104 PB - Zenodo CY - Geneva AN - OPUS4-64672 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Koshkina, Olga A1 - Westmeier, D. A1 - Lang, Thomas A1 - Bantz, C. A1 - Hahlbrock, A. A1 - Würth, Christian A1 - Resch-Genger, Ute A1 - Braun, Ulrike A1 - Thiermann, Raphael A1 - Weise, C. A1 - Eravci, M. A1 - Mohr, B. A1 - Schlaad, H. A1 - Stauber, R. H. A1 - Docter, D. A1 - Bertin, Annabelle A1 - Maskos, M. T1 - Tuning the surface of nanoparticles: Impact of poly(2-ethyl-2-oxazoline) on protein adsorption in serum and cellular uptake N2 - Due to the adsorption of biomolecules, the control of the biodistribution of nanoparticles is still one of the major challenges of nanomedicine. Poly(2-ethyl-2-oxazoline) (PEtOx) for surface modification of nanoparticles is applied and both protein adsorption and cellular uptake of PEtOxylated nanoparticles versus nanoparticles coated with poly(ethylene glycol) (PEG) and non-coated positively and negatively charged nanoparticles are compared. Therefore, fluorescent poly(organosiloxane) nanoparticles of 15 nm radius are synthesized, which are used as a scaffold for surface modification in a grafting onto approach. With multi-angle dynamic light scattering, asymmetrical flow field-flow fractionation, gel electrophoresis, and liquid chromatography-mass spectrometry, it is demonstrated that protein adsorption on PEtOxylated nanoparticles is extremely low, similar as on PEGylated nanoparticles. Moreover, quantitative microscopy reveals that PEtOxylation significantly reduces the non-specific cellular uptake, particularly by macrophage-like cells. Collectively, studies demonstrate that PEtOx is a very effective alternative to PEG for stealth modification of the surface of nanoparticles. KW - Poloxazolines KW - Protein corona KW - Cellular uptake PY - 2016 DO - https://doi.org/10.1002/mabi.201600074 SN - 1616-5187 SN - 1616-5195 VL - 16 IS - 9 SP - 1287 EP - 1300 AN - OPUS4-37369 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Plarre, Rüdiger T1 - Termiten - Biologie, Vorkommen und Bekämpfung N2 - Der globale Handel mit Holz, als Rohware, Verpackungsholz, Mobiliar oder Kulturgut haben dazu beigetragen, dass einige Termitenarten eine weltweite Verbreitung erfahren haben. Ob sich eine Art in einem neuen Habitat erfolgreich etabliert, hängt dabei von vielen Faktoren ab. Für Termiten ist die Temperatur ein entscheidender Faktor. In Deutschland ist die Gefahr, dass Termiten ein regelmäßiger Bestandteil der Fauna werden, in naher Zukunft und trotz Klimawandels nicht zu erwarten. Es sind nicht die Jahresmitteltemperaturen, sondern die für Termiten extremen Minusgrade mit Bodenfrost im Winter – und sei es nur über ein paar Tage –, die ihr nachhaltiges Vorkommen verhindern. Nur unter bestimmten synanthropen Bedingungen treten Termiten gelegentlich in Deutschland in Erscheinung, wie die wenigen Beispiele zeigen T2 - 28. Weiterbildungstag des Deutschen Holzschutzfachverbandes Berlin Brandenburg CY - Berlin, Germany DA - 02.12.2017 KW - Klimawandel KW - Holzschutz KW - Materialschutz PY - 2017 SP - 1 AN - OPUS4-43257 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fabry, Çağtay T1 - Towards arc welding reference data: Open Science laboratories at BAM N2 - As industries move for ever faster development and adoption cycles of emerging new technologies in the field of welding, the meticulous and longer-winded approach of the scientific research process can feel harder to integrate. To help bridge this gap and increase the speed, quality, and adoption rate of publicly funded research, the Bundesanstalt für Materialforschung und -prüfung (BAM) continues to work towards enabling scientists with direct access to necessary software tools and - in the future – highest quality welding research reference data to further foster collaborations. On the experimental side, the arc welding group at BAM division 9.3 “welding technologies” is continuing to expand and upgrade its capacities of robotic welding systems with integrated state of the art sensor technologies and software solutions. This allows all experiments to be recorded and measured in micro-millimeter accuracy and at sub-millisecond precision, including welding process data, complete spatial geometry and temperature measurements, process video recordings and more. The custom software-based solutions and interfaces allow scaling of the welding systems from large thick plate offshore applications to small additive repair weldments in wind turbine blades to multi-hour continuous weldments in additive manufacturing applications. In addition to the data gathered during the welding process itself, the relevant testing results and materials properties produced at BAM or externally can be integrated seamlessly. This allows detailed traceability of all results back to the actual welding process. Regardless of the scope and application, complete datasets can be made accessible for research or industry partners in the highest resolution based on the open source WelDX (welding data exchange) file format. Figure 1. Welding experiment representation including dynamic process data, cross-section imaging and hardness measurements from a single weldx file. The talk will give an overview of the experimental facilities and workflows as well as current software developments with a focus on research data quality assurance, traceability, and accessibility. Based on the integration into latest research trends and activities of the “welding technologies” division, the path to publishing reference datasets for arc welding process for various applications and materials is outlined and discussed. T2 - 4th Symposium on Materials and Additive Manufacturing - Additive 2024 CY - Berlin, Germany DA - 12.06.2024 KW - Additive Manufacturing KW - Arc welding KW - DED-arc KW - Research data KW - Reference data PY - 2024 AN - OPUS4-60249 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas T1 - GMA welding of AW-6082 using filler wires fostering grain refinement in the weld metal N2 - The application of welded aluminum constructions has increased over the last decades due to the high demand for lightweight design. In this context aluminum alloys have a significant importance especially the heat treatable Al-Mg-Si alloys. With regards to welding the heat input causes the dissolving of the precipitates yielding a degradation of the strength properties. Furthermore, there is the risk of solidification cracking during welding for Al-Mg-Si alloys, especially AW 6082-T6. As a consequence Al-Mg-Si alloys are welded using a dissimilar filler material based on 5xxxx aluminum alloys that yields a reduction of resulting strength properties in comparison to the base material. Therefore, the paper presents the application of a novel massive filler wire for Al-Mg-Si alloys. The wire consists of AW 6082 with additionally added AlTi5B1 master alloy fostering the grain refinement of the weld metal. Exemplarily for the base material AW 6082-T6 GMA welding experiments are performed using the novel filler wire 6082TiB. It could be shown that solidification cracks could totally be avoided. The tensile strength of the welded joints are evaluated and compared with weldments using a conventional 5183 filler wire. Artificial aging is performed after welding in order to improve the strength properties by solution hardening showing the potential of these alloys. T2 - 10th International Conference Trends in Welding Research CY - Tokyo, Japan DA - 11.10.2016 KW - Filler wires KW - MIG welding KW - Aluminium 6082 KW - Precipitation hardening KW - Mechanical properties PY - 2016 AN - OPUS4-38290 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fedelich, Bernard T1 - Experimental and analytical investigation of high temperature fatigue crack growth at notches in a polycrystalline Nickel base superalloy N2 - The scatter of fatigue crack growth data can become significant for coarse grained materials. By using a probabilistic description of crack propagation as the foundation of a lifetime prediction model, lifetime scatter of laboratory specimens can be reproduced. However, the lifetime of real components is subjected to additional scattering factors such as surface condition or uncertainty regarding direction and shape of emerging cracks. These factors need to be addressed in order to exploit the advantages of probabilistic description, i.e. the reduction of unnecessary conservatisms. High temperature LCF (Low-Cycle-Fatigue) tests were performed with center hole specimens of a coarse-grained Nickel base Superalloy. In addition, crack propagation tests with Double Edge Notch specimens were performed. A procedure to detect the shape of the starting crack that combines the potential drop method and induction thermography was developed. The geometry and the number of notches were varied. Moreover, specimen with different hole surface finishes were investigated, which showed a detrimental effect of the roughness of the hole surface. The results have been compared to predictions of a probabilistic tool for the estimation of lcf lifetime that has been calibrated beforehand on laboratory specimens with and without notches. In parallel, a fracture mechanics-based lifetime model was developed, which includes the initial crack size as a critical parameter. Thereby, the influence of the large grain size (>1mm), and the shape of the starting crack at the notch were considered. Acknowledgements The investigations are conducted as part of the joint research program COOREFLEX-Turbo in the frame of AG Turbo. The work is supported by Siemens AG and the Bundesministerium für Wirtschaft und Technologie (BMWi) as per resolution of the German Federal Parliament under grant number 03ET7071E. T2 - Low Cycle Fatigue 9 CY - Berlin, Germany DA - 21.06.2022 KW - Nickel-base superalloys KW - Notches KW - LCF PY - 2022 AN - OPUS4-55335 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fedelich, Bernard T1 - Experimental and analytical investigation of Low Cycle Fatigue Damage at notches in a polycrystalline Nickel base superalloy N2 - Turbine blades often contain cylindric holes used to generate an air film that protects the blade alloy from the hot gases. These cooling holes of diameter around one mm are drilled by laser through the thickness of the blades. Unfortunately, the resulting stress concentration and the drilling-induced damage are known to favor crack initiation from the holes. It is thus necessary to assess the impact of these cooling holes on the structural integrity of the blades. Since cracks initiate very readily, the fatigue life of the components is mainly controlled by the propagation of the cracks in the stress gradient induced by the holes. For this purpose, displacement controlled high-temperature LCF (Low-Cycle-Fatigue) tests were performed with center hole specimens of a coarse-grained Nickel base Superalloy. The tests were stopped after a defined load drop. In addition, crack propagation tests with Double Edge Notch specimens were performed. Moreover, specimens with different hole surface finishes were investigated, which showed a detrimental effect of the hole surface roughness. In parallel, an evaluation of the LCF tests based on a fracture mechanics-based model (Madia et al., Eng. Fract. Mech., 2018) has been applied. Thereby, the specimen life is controlled by the crack propagation time until failure. Crack growth is controlled by a modified NASGRO equation accounting for large-scale yielding and a progressive build-up of crack closure. The initial crack size has been derived from the measurements of defects around the borehole. A reasonable agreement between predicted and measured lifetimes is observed if one keeps in mind the large uncertainty regarding the effective shape of the cracks. T2 - 23rd European Conference on Fracture CY - Funchal, Madeira, Portugal DA - 27.06.2022 KW - Nickel-base superalloys KW - Notches KW - LCF PY - 2022 AN - OPUS4-55338 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Butz, Adam T1 - Risserkennung an Bohrlochproben N2 - Es wird eine neu entwickelte Methode zur Thermographiebasierten Rissmessung vorgestellt. Darüber hinaus wird eine numerische Vorarbeit präsentiert, die zeigt, dass anhand der gemeisamen Auswertung der Versuchsdaten aus unterschiedlicher Sensorik die Möglichkeit besteht, die unter Ermüdungsbelastung in Bohrlochproben auftretenden Risse in Geometriekategorien zu unterteilen. T2 - Tagung Werkstoffprüfung 2018 CY - Bad Neuenahr, Germany DA - 06.12.2018 KW - LCF KW - Crack KW - Data Fusion KW - Thermographie PY - 2018 AN - OPUS4-46977 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Butz, Adam T1 - Experimental and analytical investigation of notched components of a Nickel based superalloy under high temperature cyclic loading N2 - While the increase in use of renewable energy sources is a necessity in times of climate change the use of gas turbines as back-up requires them to be run in a much more flexible manner in order to compensate for side effects like sudden fluctuations of energy generation. The significant changes of stress and temperature levels in turbine blades due to start-up and shut down can cause crack initiation and growth in the blades‘ alloy. The aim of this research project is to identify a model for lifetime prediction for gas turbine components made of a Nickel base superalloy under high temperature with a Focus on stress concentration points such as cooling holes. T2 - HIDA-7 Conference on Life/Crack Assessment & Failures in Industrial Structures, UK CY - Portsmouth, UK DA - 15.05.2017 KW - LCF KW - Gas turbine KW - Service life model PY - 2017 AN - OPUS4-42274 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Braun, Ulrike T1 - General aspects of polymers and and polymers in environment N2 - The presentation addresses first general aspects of polymers and polymers in environment (definitions, types, phases, morphology, density) and than summarise the possibilities of analysis. T2 - 1. meeting of ISO/TC 61/SC 5/AHG "microplastics" CY - Berlin, Germany DA - 12.04.2016 KW - Microplastics KW - Polymers PY - 2016 AN - OPUS4-36758 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Brunner-Schwer, C. A1 - Graf, B. A1 - Rethmeier, Michael T1 - Entwicklung des hybriden Auftragschweißens als leistungsfähigen Bechichtungsprozess für Korrosions- und Verschleißschutzschichten N2 - Dieser Beitrag stellt Ergebnisse der Untersuchungen zum Auftragschweißen als Plasma-Laserstrahl-Hybrid-Prozess dar. Es hat sich gezeigt, dass ein Laserstrahl, der in einer gemeinsamen Prozesszone mit einem Plasma-Pulver-Auftragschweißprozess vorlaufend angeordnet ist, diesem Prozess eine erhebliche Geschwindigkeitssteigerung sowie eine Verbesserung der Stabilität ermöglicht. Der Hybrid-Prozess konnte mit Verschleißschutzwerkstoffen sowie dem Korrosionsschutzwerkstoff Inconel 625 bei Vorschubgeschwindigkeiten von bis zu 10 m/min erfolgreich validiert werden. Im Hinblick auf die aktuellen Entwicklungen zu Hochgeschwindiglceits-Laserstrahlauftragschweißen kann der Plasma-Laserstrahl-Hybrid-Prozess zwischen diesen und den konventionellen Verfahren eingeordnet werden. KW - Auftragschweißen KW - Hybridschweißen KW - Laserstrahlschweißen KW - Schutzgasschweißen PY - 2020 SN - 0036-7184 VL - 72 IS - 8 SP - 474 EP - 475 AN - OPUS4-51321 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Exner, Thomas T1 - Spurenstoffe im Rohabwasser als Normalisierungsparameter N2 - Im Zuge der aktualisierten Kommunalabwasserrichtlinie (EU 2024/3019) bekommen u.a. Spurenstoffe und Krankheitsüberwachung eine erhöhte Aufmerksamkeit. Zum einen sollen ausgewählte Spurenstoffe zur zukünftigen Überwachung der Funktionalität der vierten Reinigungsstufe eingesetzt werden. Zum anderen ist europaweit die Infrastruktur einer Abwassersurveillance für mehrere Krankheitserreger zu gewährleisten. Letzteres wird seit 2022 in Deutschland mit den Projekten ESI-CORA und AMELAG mit wöchentlich je zwei Probennahmen auf 20 bis 170 Kläranlagen umgesetzt. In der vorliegenden Arbeit wurde geprüft, ob das Monitoring von Spurenstoffen zum Ausgleich von starken Schwankungen in der Viruslast verwendet werden kann (Normalisierung). T2 - 16. Langenauer Wasserforum (LWF) CY - Langenau, Germany DA - 17.11.2025 KW - Carbamazepin KW - Immunoassay KW - Anthropogene Marker KW - ELISA KW - Spurenstoffe PY - 2025 AN - OPUS4-64809 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Landsberger, B. A1 - Frauendorf, H. A1 - Adler, C. A1 - Plarre, Rüdiger ED - Nilsen, L. ED - Rossipal, M. T1 - Capability and Limitations of Anoxic Treatments for Protecting Museum Collections N2 - Without precaution, insects may cause serious damage to museum collections. Quarantine of potentially infested objects can be logistically challenging. Anoxia under controlled Nitrogen atmosphere is a most gentle but also time-consuming method to eradicate insect pests in all kinds of different materials. Treatment results are usually affected by duration, temperature, humidity and residual oxygen content. During a two-year research project, 34 relevant pest insect species of all developmental stages were tested in different materials (wood, paper, wool) to monitor treatment success and to determine optimum treatment parameters. Duration of treatment ranged from one to three weeks at temperatures of 20–27 °C. As expected, results showed significant differences in mortality among tested species. Highest tolerance of hypoxic conditions was found in elder larvae of Hylotrupes bajulus. Although this species is an unlikely museum pest, it may serve as an overall most tolerant reference. Anobiids and other wood boring beetles are more often an issue related to cultural heritage. A combination of three weeks exposure time at maximum 0.5% residual oxygen and 24 °C, alternatively 1% residual oxygen and 27 °C are recommended for infested artefacts. Imbedding materials in general had no influence on mortality. This study was funded by Deutsche Bundesstiftung Umwelt (DBU). T2 - 4th International Conference Integrated Pest Management (IPM) for Cultural Heritage CY - Stockholm, Sweden DA - 21.05.2019 KW - Controlled atmosphere KW - Museum insect pest KW - Anoxia KW - Nitrogen PY - 2019 SN - 978-91-7209-845-9 SP - 202 EP - 210 AN - OPUS4-50349 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönhals, Andreas T1 - Behavior of Ultra-Thin POLYMER Films investigated by Nanosized Relaxation Spectroscopy N2 - The glass transition behavior of ultra-thin polymer films is discussed in detail. Further nanosized relxation spectroscopy is introduced in the form of AC chip calorimetry and dielectric spectroscopy employing nanostructured electrodes. These methods arre applied to ultra-thin films. T2 - Soft Matter Seminar Jülich CY - Jülich, Germany DA - 15.12.2016 KW - Ultra-thin polymer films PY - 2016 AN - OPUS4-38714 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Üstündag, Ömer T1 - Improvement of Charpy impact toughness by using an AC magnet backing system at laser hybrid welding of thick S690QL steels N2 - The study deals with the influence of the heat input and the resulting cooling times on the microstructure and Charpy impact toughness of single-pass laser hybrid welded 20-mm thick high-strength steel S690QL. The main focus is on the change of the mechanical properties over the entire seam thickness. The cooling times were measured in-situ using a pyrometer and an optical fibre in three different depths of the seam where Charpy impact test specimens were also later taken. Thereby, three different heat inputs from 1.3 kJ/mm to 2 kJ/mm were investigated. Despite the observed decreased values of both t8/5-cooling time and the Charpy impact toughness in the root part of the seam, the required impact toughness of 38 J/cm2 could be reached in dependance on applied heat input, especially at the heat input of 1.6 kJ/mm. T2 - LANE 2022: 12th CIRP Conference on Photonic Technologies CY - Fürth, Germany DA - 04.09.2022 KW - Laser hybrid welding KW - Electromagnetic backing KW - Charpy impact toughness KW - Thick-plate welding KW - Thermal cycles PY - 2022 AN - OPUS4-56369 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmidt, Jonathan T1 - High-resolution in-situ image analysis in laser powder bed fusion N2 - Visual images captured - in-situ - in laser powder bed fusion (PBF-LB/M) provide valuable insights into process dynamics. This poster presents methods for analyzing high-resolution images with a spatial resolution of 17 µm/pixel and a size of 9344 × 7000 pixels. In the context of identifying microstructural anomalies, the relationship between the contrast values derived from the grey-level co-occurrence matrix (GLCM) of post-exposure images and ex situ measurements of surface roughness, porosity, and melt pool depth is illustrated. Furthermore, a workflow to detect process anomalies in post recoating images using an edge device is presented. T2 - BAM Advisory Council Meeting CY - Berlin, Germany DA - 25.06.2025 KW - Additive manufacturing KW - High resolution camera KW - Image processing KW - In situ monitoring KW - Powder bed fusion PY - 2025 AN - OPUS4-63990 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Feigl, Michael A1 - Nofz, Marianne A1 - Sojref, Regine A1 - Dressler, Martin A1 - Pulz, Robert A1 - Rehmer, Birgit A1 - Feldmann, Ines A1 - Sabel, Martin T1 - Aluminiumoxidschichten für den Oxidationsschutz von Hochtemperaturlegierungen N2 - Effektive Al2O3-Keramik-Schutzschichten könnten die Verwendung preiswerterer Legierungen für Hochtemperaturanwendungen ermöglichen. Die Anforderungen an diese Schichten sind eine gute Haftung, chemische Stabilität und Dichtheit gegen die Umgebungsatmosphäre. T2 - DKG-Jahrestagung/Symposium Hochleistungskeramik CY - Aachen, Germany DA - 23.03.2009 KW - Schichtherstellung KW - Schichttestung KW - Hochtemperaturanwendungen PY - 2009 AN - OPUS4-35836 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus A1 - Marschall, Niklas A1 - Bayerlein, Bernd A1 - Chen, Yue A1 - Olbricht, Jürgen A1 - Skrotzki, Birgit A1 - von Hartrott, P. A1 - Portella, Pedro Dolabella A1 - Waitelonis, J. A1 - Birkholz, H. A1 - Grundmann, J. ED - Zimmermann, M. T1 - Zugversuchsdaten FAIR integriert: Von einer normenkonformen Ontologie bis zu interoperablen Daten im Triple Store N2 - Das hochaktuelle Thema der Integration und Wiederverwendung von Wissen und Daten aus Herstellung, Bearbeitung und Charakterisierung von Materialien ('Digitalisierung von Materialien') wird in den Projekten Innovationsplattform MaterialDigital (PMD, materialdigital.de) und Materials-open-Lab (Mat-o-Lab, matolab.org) adressiert. In diesem Beitrag werden die Weiterentwicklungen in diesen Projekten hinsichtlich der Speicherung von Zugversuchsdaten gemäß einer normenkonformen (DIN EN ISO 6892-1:2019-11) ontologischen Repräsentation vorgestellt. Das umfasst den Weg von der Entwicklung einer Ontologie nach Norm, der Konvertierung von Daten aus Standardtests in das interoperable RDF-Format bis hin zur Verknüpfung von Ontologie und Daten. Letztendlich können die entsprechenden Daten in einem Triple Store abgelegt und abgefragt werden. T2 - Werkstoffprüfung 2022 CY - Dresden, Germany DA - 27.10.2022 KW - Ontology KW - Semantic Web KW - Digitalization KW - Knowledge Representation KW - Tensile Test PY - 2022 UR - https://dgm.de/fileadmin/DGM/Veranstaltungen/2022/Werkstoffpruefung/Tagungsband/WP2022-Tagungsband-online.pdf SN - 978-3-88355-430-3 SP - 105 EP - 110 PB - DGM - Deutsche Gesellschaft für Materialkunde e.V CY - Sankt Augustin AN - OPUS4-56836 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yang, Fan T1 - Assessment of keyhole stability in laser beam welding with external magnetic field using numerical simulation N2 - The challenge of understanding the physical mechanisms behind porosity reduction by a magnetic field during laser beam welding (LBW) is partly due to the difficulty in quantitatively evaluating keyhole stability. The commonly used index, such as keyhole depth, is typically one-dimensional, which is insufficient to capture the dynamic and three-dimensional fluctuations of the keyhole. In this paper, by utilizing a 3D multiphysical model of LBW with magnetic field, a novel keyhole geometry reconstruction algorithm has been developed to describe the keyhole profile and its fluctuation in a statistical manner to evaluate keyhole stability quantitatively. An equivalent diameter is proposed in this algorithm to reduce the irregularity of the keyhole geometry. The calculation results indicate that the time-averaged keyhole shape over 300 ms in the LBW of steel is conical, regardless of the application of an external magnetic field, which provides a more representative shape. Meanwhile, it is observed from the statistical aspect that the keyhole diameter becomes smaller, except the top part, under the influence of the magnetic field. The standard deviation of the equivalent diameter can be used as a physical variable to assess the keyhole stability quantitatively. The application of an external magnetic field can produce a noticeable reduction of the standard deviation of the equivalent diameter, namely, stabilizing the keyhole during LBW of steel. However, the different contribution from the keyhole stability affected by a magnetic field in suppressing porosity is different with materials. T2 - International Congress of Applications of Lasers & Electro-Optics 2024 CY - Los Angeles, CA, USA DA - 04.11.2024 KW - Deep penetration laser beam welding KW - Numerical simulation KW - Keyhole shape KW - Keyhole stability KW - Magnetic field PY - 2024 AN - OPUS4-61600 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rethmeier, Michael T1 - Experimental and numerical investigation of an electromagnetic weld pool control for laser beam welding N2 - Drop-out of molten material was avoided by EM pressure Compensation of the hydrostatic pressure of up to 20 mm thick aluminum and stainless steel (experiment and FEM) Mitigation of the weld bead dynamics Significant changes in the velocity distributions in the weld pool Weld pool geometry shape changes due to Hartmann effect Significant porosity reduction Surface quality improvements T2 - LANE 2014 -8thInternational Conference on Photonic Technologies CY - Fürth, Germany DA - 08.09.2014 KW - Welding of thick metal plates KW - AC weld pool support KW - Welding of aluminum KW - Welding of AlMg3 PY - 2014 AN - OPUS4-38349 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gumenyuk, Andrey T1 - Strain distribution vs strain evolution during solidification cracking CTW test for laser beam welding of 1 mm austenitic stainless steels N2 - Laser welding is a widely established manufacturing process across many industrial sectors. However, solidification cracking and the weldability of materials have remained contentious issues for many years, particularly concerning the causes of hot crack formation. The local distribution of total strain was measured in close proximity to the solidification zone during laser welding of AISI 304 and AISI 310S stainless steels, using the Controlled Tensile Weldability (CTW) test. In this setup, 1 mm thick weld coupons were subjected to a defined external tensile load during welding. Mechanical loading parameters were varied by adjusting the strain rate and ultimate strain level to identify the critical conditions that lead to solidification crack formation along the weld seam centerline. Using Digital Image Correlation (DIC) and the optical flow method [1], we estimated the local strain distribution at the surface near the molten pool and tracked its evolution across several characteristic zones—before, during, and after the application of mechanical loading. The results revealed that solidification crack formation coincides with regions of high plastic deformation within a critical temperature range. Furthermore, we identified a clear relationship between strain rate and both crack initiation probability and maximum local strain. Importantly, neither strain rate nor maximum strain alone is sufficient to predict cracking; instead, their combined effect must be considered to accurately assess hot cracking susceptibility. T2 - AJP 2025 CY - Coimbra, Portugal DA - 16.10.2025 KW - Laser beam welding KW - Solidification cracking KW - Optical measurement PY - 2025 AN - OPUS4-64431 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ueltzen, Katharina T1 - Can simple exchange heuristics help us in predicting magnetic properties of solids? N2 - Environmental and scarcity issues of common functional magnetic materials for, e.g., permanent magnets have intensified the search for rare-earth-free alternatives. This challenge is increasingly met by machine learning of magnetic properties of transition-metal compounds. Surprisingly, bond-angle-derived features were not found to be relevant for magnetic structure prediction in previous studies using DFT-computed labels. This contrasts with the Kanamori-Goodenough-Anderson (KGA) rules of superexchange, present in every magnetism textbook. These semiempirical rules predict whether a nearest-neighbor magnetic interaction in insulators is FM or AFM based on the bond angle, orbital symmetry, and orbital occupancy. For some cases, the rules can be simplified further to only consider the bond angle of neighboring magnetic sites (KGA rules of thumb). We review magnetism—bond angle trends within the MAGNDATA database, the largest collection of experimentally determined magnetic structures. Observed trends follow the KGA rules of thumb, and exceptions can be rationalized. In contrast, bond angles in a popular theoretical DFT database show very different trends and do not depend on the magnetic ordering. Building on our analysis, we engineer heuristic-derived features for the machine learning of magnetic structures. We introduce a new, informative label for predicting magnetic structures that can be extended to magnetic sites and structures of arbitrary complexity. We show that features derived from the heuristic are of high importance for this machine learning task. Beyond this, our model enables the prediction of non-collinear magnetic structures. T2 - AI MSE 2025 CY - Bochum, Germany DA - 18.11.2025 KW - Magnetism KW - Machine Learning KW - Materials Design KW - Chemically Complex Materials PY - 2025 AN - OPUS4-64799 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - High-throughput Computational Screening N2 - I provided a tutorial lecture on high-throughput DFT calculations in combination with heuristics, machine learning and workflows. I started with the introduction of the software infrastructure. Then, I showed applications for phonon predictions, magnetism and synthesizability prediction. T2 - Machine Learning for Materials 2025 CY - Karlsruhe, Germany DA - 08.09.2025 KW - Materials Design KW - Automation KW - High-throughput KW - Magnetism KW - Thermal conductivity PY - 2025 AN - OPUS4-64074 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Introduction to computational methods with periodic boundaries N2 - I provided an introduction to density functional theory (DFT) with periodic boundary conditions. I repeated the derivation of DFT and the Bloch theorem. Then, I combined both concepts. Additionally, I delivered an outlook to automatic DFT for solids and machine learning in the field. T2 - Computational Methods in Crystallography CY - Lausanne, Switzerland DA - 09.09.2025 KW - DFT KW - Automation KW - Machine Learning KW - Bloch Theorem KW - Materials Design PY - 2025 AN - OPUS4-64044 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Von der Computerchemie zur Materialinformatik N2 - In dem Vortrag stelle ich meinen Lebenslauf von einem Chemiestudium bis hin zur Materialinformatik vor. Hierbei stelle ich unter anderem Computerchemie und Materialinformatik vor. Das beinhaltet Kurzeinführungen in die Quantenmechanik und das maschinelle Lernen. T2 - Landesseminar Berlin Brandenburg der deutschen Auswahl für die Internationale Chemieolympiade (Schülerwettbewerb) CY - Berlin, Germany DA - 17.10.2025 KW - Materials Design KW - Computational Chemistry KW - Materials Acceleration Platforms KW - Automation KW - Machine Learning Potentials KW - Outreach PY - 2025 AN - OPUS4-64412 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Petrat, T. A1 - Graf, B. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Build-up Strategies for Laser Metal Deposition in Additive Manufacturing N2 - Laser Metal Deposition (LMD) as a technology for additive manufacturing allows the production of large components outside of closed working chambers. Industrial applications require a stable process as well as a constant deposition of the filler material in order to ensure uniform volume growth and reproducible mechanical properties. This paper deals with the influence of travel path strategies on temperature profile and material deposition. Meandering and spiral hatching strategies are used in the center as well as in the edge of a specimen. The temperature is measured with thermocouples attatched to the backside of the specimen. The tests are carried out on the materials S235JR and 316L. The results show a strong dependence of the maximum temperatures on the travel path strategy and the welding position on the component. T2 - Fraunhofer Direct Digital Manufacturing Conference (DDMC) CY - Berlin, Germany DA - 14.03.2018 KW - Additive Manufacturing KW - Temperature behavior KW - Laser Metal Deposition KW - Stainless Steel KW - 316L KW - Edge effects PY - 2018 SN - 978-3-8396-1320-7 VL - 1 SP - 1 EP - 6 PB - Fraunhofer-Gesellschaft CY - München AN - OPUS4-44719 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gugin, Nikita T1 - Advancing Industrial Mechanochemistry: Real-Time Insights for Sustainable, Solvent-Free Manufacturing N2 - Mechanochemistry is an environmentally friendly synthetic approach that enables the sustainable production of a wide range of chemicals while reducing or eliminating the need for solvents. Reactive extrusion aims to move mechanochemistry from its conventional gram-scale batch reactions, typically performed in laboratory ball mills, to a continuous, large-scale process. Meeting this challenge requires in situ monitoring techniques to gain insights into reactive extrusion and its underlying processes. While the effectiveness of in situ Raman spectroscopy in providing molecular-level information has been demonstrated, our study uses energy-dispersive X-ray diffraction to monitor reactive extrusion in real time at the crystalline level. Our results provide previously unavailable control over thereactiveextrusion process, promoting its perception as an industrially feasible green alternative to traditional solventbased syntheses. T2 - #RSCPoster 2025 CY - Online meeting DA - 04.03.2025 KW - Mechanochemistry PY - 2025 AN - OPUS4-63803 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Marko, A. A1 - Bähring, S. A1 - Raute, J. A1 - Biegler, M. A1 - Rethmeier, Michael T1 - Transferability of ANN-generated parameter sets from welding tracks to 3D-geometries in Directed Energy Deposition N2 - Directed energy deposition (DED) has been in industrial use as a coating process for many years. Modern applications include the repair of existing components and additive manufacturing. The main advantages of DED are high deposition rates and low energy input. However, the process is influenced by a variety of parameters affecting the component quality. Artificial neural networks (ANNs) offer the possibility of mapping complex processes such as DED. They can serve as a tool for predicting optimal process parameters and quality characteristics. Previous research only refers to weld beads: a transferability to additively manufactured three-dimensional components has not been investigated. In the context of this work, an ANN is generated based on 86 weld beads. Quality categories (poor, medium, and good) are chosen as target variables to combine several quality features. The applicability of this categorization compared to conventional characteristics is discussed in detail. The ANN predicts the quality category of weld beads with an average accuracy of 81.5%. Two randomly generated parameter sets predicted as “good” by the network are then used to build tracks, coatings,walls, and cubes. It is shown that ANN trained with weld beads are suitable for complex parameter predictions in a limited way. KW - Welding parameter KW - Quality assurance KW - DED KW - Artificial neural network KW - Additive manufacturing PY - 2022 DO - https://doi.org/10.1515/mt-2022-0054 SN - 0025-5300 VL - 64 IS - 11 SP - 1586 EP - 1596 PB - De Gruyter AN - OPUS4-56278 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gook, Sergej A1 - El-sari, Bassel A1 - Biegler, Max A1 - Rethmeier, Michael T1 - Application of AI-based welding process monitoring for quality control in pipe production N2 - The paper presents the experimental results into the development of a multi-channel system for monitoring and quality assurance of the multi-wire submerged arc welding (SAW) process for the manufacture of large diameter pipes. Process signals such as welding current, arc voltage and the acoustic signal emitted from the weld zone are recorded and processed to provide information on the stability of the welding process. It was shown by the experiments that the acoustic pattern of the SAW process in a frequency range between 30 Hz and 2.5 kHz contains the most diagnostic information. The on-line quality assessment of the weld seam produced is carried out in combination with methods of artificial intelligence (AI). From the results obtained, it can be concluded that the use of the latest concepts in welding and automation technology, combined with the high potential of AI, can achieve a new level of quality assurance in pipe manufacturing. KW - Submerged arc welding KW - Artificial intelligence KW - High-strength fine-grain steels KW - Quality control PY - 2024 DO - https://doi.org/10.37434/tpwj2024.06.01 SN - 0957-798X IS - 6 SP - 3 EP - 8 PB - The Paton Publishing House AN - OPUS4-61000 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Biegler, M. A1 - Wang, J. A1 - Kaiser, L. A1 - Rethmeier, Michael T1 - Automated Tool-Path Generation for Rapid Manufacturing of Additive Manufacturing Directed Energy Deposition Geometries N2 - In additive manufacturing (AM) directed energy deposition (DED), parts are built by welding layers of powder or wire feedstock onto a substrate with applications for steel powders in the fields of forging tools, spare parts, and structural components for various industries. For large and bulky parts, the choice of toolpaths influences the build rate, the mechanical performance, and the distortions in a highly geometry-dependent manner. With weld-path lengths in the range of hundreds of meters, a reliable, automated tool-path generation is essential for the usability of DED processes. This contribution presents automated tool-path generation approaches and discusses the results for arbitrary geometries. Socalled “zig-zag” and “contour-parallel” processing strategies are investigated and the tool-paths are automatically formatted into machine-readable g-code for experimental validation to build sample geometries. The results are discussed in regard to volume-fill, microstructure, and porosity in dependence of the path planning according to photographs and metallographic cross-sections. KW - Porosity KW - Path planning KW - Mechanical properties KW - Laser metal deposition KW - Additive manufacturing PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-510454 DO - https://doi.org/10.1002/srin.202000017 VL - 91 IS - 11 SP - 2000017 PB - WILEY-VCH Verlag GmbH & co. KGaA CY - Weinheim AN - OPUS4-51045 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fabry, Çağtay T1 - Gap width detection in automated narrow-gap GMAW N2 - An approach to develop an arc sensor for gap-width estimation during automated NG-GMAW with a weaving electrode motion is introduced by combining arc sensor readings with optical measurement of the groove shape to allow precise analyses of the process. The two test specimen welded for this study were designed to feature a variable groove geometry in order to maximize efficiency of the conducted experimental efforts, resulting in 1696 individual weaving cycle records with associated arc sensor measurements, process parameters and groove shape information. Gap width was varied from 18 to 25 mm and wire feed rates in the range of 9 to 13 m/min were used in the course of this study. Artificial neural networks were used as a modelling tool to derive an arc sensor for estimation of gap width suitable for online process control that can adapt to changes in process parameters as well as changes in the weaving motion of the electrode. Wire feed rate, weaving current, sidewall dwell currents and angles were used as inputs to calculate the gap width. Evaluation the proposed arc sensor model show very good estimation capabilities for parameters sufficiently covered during experiments. T2 - IIW Annual Assembly 2017 CY - Shanghai, China DA - 25.06.2017 KW - Narrow-gap welding KW - GMAW KW - Arc sensor KW - Neural network KW - Automation PY - 2017 AN - OPUS4-41045 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - El-Batahgy, A. A1 - Saiyah, A. A1 - Khafagi, S. A1 - Gumenyuk, Andrey A1 - Gook, Sergej A1 - Rethmeier, Michael T1 - Shielded metal arc welding of 9%Ni steel using matching ferritic filler metal N2 - Motivated by the tensile strength loss of 9%Ni steel arc welded joints made using Ni-based austenitic filler metals, the feasibility of maintaining the tensile strength using matching ferritic filler metal has been demonstrated. In comparison with shielded metal arc welded joint made using Ni-based austenitic electrode ENiCrMo-6, higher tensile strength comparable to that of the base metal was obtained using matching ferritic electrode. Besides, sufficient impact toughness energies with much lower mismatch were obtained for weld metal and heat-affected zone. Welded joint with a lower mechanical mismatching is of considerable importance for achieving acceptable combination of tensile strength and impact toughness. A better combination of These mechanical properties is ensured by applying a post weld heat treatment. KW - 9%Ni steel KW - Ni-based austenitic welding electrode KW - Matching ferritic welding electrode KW - Mechanical properties KW - Mechanical mismatching KW - Microstructure KW - SMAW PY - 2020 DO - https://doi.org/10.1080/13621718.2020.1846936 VL - 26 IS - 2 SP - 116 EP - 122 PB - Taylor & Francis AN - OPUS4-52025 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gook, Sergej A1 - Üstündag, Ömer A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Method for defect-free hybrid laser-arc welding of closed circumferential welds N2 - This paper presents investigation results of a process for defect-free hybrid laser arc welding (HLAW) of closed circumferential welds. The process aims to avoid weld imperfections in the overlap area of a HLAW circumferential weld. A process control strategy for closing the circumferential weld was developed to achieve a defect-free overlap region by controlling the solidification conditions at the end of the weld. The controlled heat flow is achieved by adjusting the parameters of both welding processes involved, the laser beam as well as gas metal arc welding (GMAW) process. Experimental investigations were carried out on 12 mm to 15 mm thick tube sections. The influence of process parameters such as the laser ramp time, the change in magnification scale and the defocusing of the laser beam on the solidifi-cation conditions at the end of the circumferential weld was investigated to find an optimum strategy for ramping out the process energy. Within the framework of the experimental studies, it was demonstrated that defocusing the laser beam in the range between 60 mm and 100 mm over a short run-out area of the weld of approximately 15 mm led to a significantly better weld formation in the overlap area. A favourable cup-shaped weld shape could be achieved without a tendency to crack. The laser optics with a motor-driven lens system made it possible to increase the laser beam diameter without changing the position of the GMAW arc relative to the component surface. KW - Weld defects KW - Hybrid welding KW - Laser beam welding KW - Pipe manufacturing KW - Gas shielded arc welding PY - 2021 VL - 20 IS - 4 SP - 334 EP - 339 PB - DVS Media AN - OPUS4-54665 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rethmeier, Michael A1 - Gook, Sergej T1 - Verfahren zum fehlerfreien Laserstrahl-Hybridschweißen von geschlossenen Rundnähten N2 - In diesem Beitrag werden Ergebnisse der Untersuchungen eines Verfahrens zum fehlerfreien Laserstrahl-Hybridschweißen von geschlossenen Rundnähten vorgestellt. Das Verfahren zielt auf die Vermeidung von Schweißimperfektionen im Überlappbereich einer laserstrahlhybridgeschweißten Rundnaht. Eine Strategie der Prozessführung beim Schließen der Rundnaht wurde entwickelt, mit der ein fehlerfreier Überlappbereich durch die Kontrolle der Erstarrungsbedingungen am Schweißnahtende erreicht wird. Die kontrollierte Wärmeführung wird durch eine Anpassung der Parameter von beiden beteiligten Schweißprozessen, dem Laserstrahl- sowie MSG-Schweißprozess realisiert. Experimentelle Untersuchungen wurden an 12 mm bis 15 mm dicken Rohrabschnitten durchgeführt. Der Einfluss von Prozessparametern wie der Laserleistungsrampe und Rampenzeit, der Veränderung des Abbildungsmaßstabes und der Defokussierung des Laserstrahls auf die Erstarrungsbedingungen am Ende der Rundnaht wurde untersucht, um eine optimale Strategie zum Herausführen der Prozessenergie zu finden. Im Rahmen der experimentellen Untersuchungen konnte gezeigt werden, dass eine Defokussierung des Laserstrahls im Bereich zwischen 60 mm und 100 mm über einen kurzen Auslaufbereich der Naht von ca. 15 mm zu einer deutlich besseren Nahtausbildung im Überlappbereich führte. Es konnte eine günstige kelchförmige Schweißnahtform ohne eine Tendenz zur Rissbildung erzielt werden. Die Laseroptik mit motorisch angesteuertem Linsensystem ermöglichte dabei eine Vergrößerung des Laserstrahldurchmessers ohne eine Veränderung der Position des MSG-Lichtbogens relativ zur Bauteiloberfläche. T2 - DVS CONGRESS 2020 CY - Online meeting DA - 14.09.2020 KW - Endkrater KW - Rundnaht KW - Laserhybridschweißen PY - 2020 AN - OPUS4-51749 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rethmeier, Michael A1 - Gook, Sergej T1 - Notch impact toughness of laser beam welded thick sheets of cryogenic nickel alloyed steel X8Ni9 N2 - This research work deals with the investigations of the impact toughness of laser beam welded 14.5 mm thick sheets made of cryogenic steel X8Ni9 as a function of preheating. This 9% nickel alloyed steel is widely used in the liquefied natural gas (LNG) industry. An application of highly efficient welding processes such as high-power laser beam welding (LBW) in LNG sector requires an understanding of the interactions between the LBW process parameters and weld properties, in particular the impact toughness. The results show that the original fine-grained martensitic microstructure of the base metal (BM) is significantly changed by melting and crystallization during the LBW, what can lead to a decrease in the impact toughness of the weld metal (WM) below the required level. An optimal preheating temperature range leads to the favorable thermal welding cycle and is of remarkable importance for maintaining the notch impact toughness of laser beam welded joints of these thick steel sheets. A parameter window was identified in which V-notch impact toughness comparable to that of the BM at -196 °C was achieved. T2 - 11th CIRP Conference on Photonic Technologies LANE 2020 CY - Online meeting DA - 06.09.2020 KW - Cryogenic steel KW - Laser beam welding KW - Welding thermal cycle PY - 2020 AN - OPUS4-51750 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gook, Sergej A1 - Üstündag, Ömer A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Vermeidung von Schweißimperfektionen im Überlappbereich bei laserstrahlhybridgeschweißten Rundnähten N2 - Die Laserstrahl-Hybrid-Schweißtechnologie erweist sich in der schweißtechnischen Fertigung immer mehr als innovative Alternative gegenüber anderen Schweißverfahren. Obwohl das Laserstrahl-Hybridschweißverfahren viele wirtschaftliche Vorteile gegenüber herkömmlichen Schweißverfahren aufweist, wie z.B. große Einschweißtiefe und dadurch eine reduzierte Anzahl von Schweißlagen, geringe thermische Belastung des Grundwerkstoffes aufgrund reduziertem Wärmeeintrag, konnte das Schweißverfahren überwiegend für das Schweißen von Längsnähten demonstriert werden. Eine Vielzahl von Schweißaufgaben, z.B. beim Schweißen von Segmenten von Windkraftanlagen oder dem Orbitalschweißen beim Verlegen von Großrohrleitungen sieht vor, dass die zu schweißenden Bauteile mit einer Rundnaht zusammengefügt werden. Die schweißtechnische Herausforderung ist hier, dass beim Schließen einer Rundnaht mit der Entstehung eines fehlerbehafteten Überlappbereiches zu rechnen ist. Ein zentrales Problem im Überlappbereich einer laserstrahl- sowie laserhybridgeschweißten Rundnaht ist die Bildung von Imperfektionen wie Poren, Rissen sowie die Bildung eines Endkraters, welcher als geometrische Kerbe wirkt. Bisher liegen keine universellen Lösungen zur fehlerfreien Ausführung von geschlossenen Rundnähten beim Laserstrahl-Hybridschweißen vor. Diese Studie befasst sich mit der Entwicklung eines Verfahrens, mit dem die Entstehung von o.g. Schweißimperfektionen vermieden wird. Die Strategie der Prozessführung beim Schließen der Rundnaht sieht hervor, dass ein fehlerfreier Überlappbereich durch die Kontrolle der Erstarrungsbedingungen am Schweißnahtende erreicht werden kann. Die kontrollierte Wärmeführung wird durch eine Anpassung der Parameter von beiden beteiligten Schweißprozessen, dem Laserstrahl- sowie MSG-Schweißprozess realisiert. Im Rahmen dieser Arbeit wurde eine Serie von Schweißversuchen an 9,5 mm dicken Rohabschnitten aus hochfestem Pipelinestahl X100Q mit Variation der Prozessparameter wie der Laserleistung, der Defokussierung des Laserstrahls sowie der Endkraterfüllzeit im Überlappbereich der Rundnaht durchgeführt. Nachfolgend werden die erzielten Ergebnisse dargestellt und diskutiert. T2 - DVS-Studentenkongress 2019 CY - Dusseldorf, Germany DA - 16.09.2019 KW - Laserstrahlschweißen KW - Laserhybridschweißen KW - Rundnaht KW - Endkrater KW - Überlappbereich KW - Defokussierung PY - 2019 SP - 370 EP - 378 AN - OPUS4-49242 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishurova, Tatiana T1 - Influence of residual stress and microstructure on mechanical performance of LPBF TI-6AL-4V N2 - Ti-6Al-4V alloy is intensively used in the aerospace industry because of its high specific strength. However, the application of Laser Powder Bed Fusion (LPBF) Ti-6Al-4V alloy for structurally critical load-bearing components is limited. One of the main limiting factors affecting the structural integrity, are manufacturing defects. Additionally, the high cooling rates associated with LPBF process result in the formation of large residual stress (RS) with complex fields. Such RS can cause cracking and geometrical distortions of the part even right after production. Also, the microstructure of LPBF Ti-6Al-4V in the as-built condition is significantly different from that of the conventionally produced alloy. All these factors affect the mechanical behavior of the material. Therefore, to improve the material performance it is important to evaluate the individual effect of RS, defects, and microstructure on fatigue life. To this aim Ti-6Al-4V LPBF material in as-built condition and subjected to different post-processing, including two heat treatments (for stress relief and microstructural modification) and Hot Isostatic Pressing (HIP, for densification), were investigated. Prior to Low Cycle Fatigue (LCF) tests at operating temperature (300°C), the microstructure (phases, crystallographic texture, and grain morphology), the mesostructure (defect shape and distribution), and subsurface RS on the LCF samples were investigated. It was found that the fatigue performance of HIPped samples is similar to that of conventionally produced Ti-6Al-4V. The tensile RS found at the surface of as-built samples decreased the fatigue life compared to heat-treated samples. Additionally, the modification of the microstructure (by heat treatment) did not affect the fatigue performance in the regime of mostly elastic strain. This shows that in the absence of tensile RS the manufacturing defects solely control the failure of LPBF components and densification has the strongest effect on the improvement of the mechanical performance. T2 - ASTM ICAM 2020 CY - Online meeting DA - 16.11.2020 KW - Additive manufacturing KW - Ti-6Al-4V KW - Computed tomography KW - Residual stress PY - 2020 AN - OPUS4-51695 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rethmeier, Michael A1 - Artinov, Antoni A1 - Meng, Xiangmeng A1 - Bakir, Nasim A1 - Üstündag, Ömer A1 - Bachmann, Marcel A1 - Gumenyuk, Andrey T1 - The bulging effect and its relevance in high power laser beam welding N2 - The present work deals with the recently confirmed widening of the weld pool interface, known as a bulging effect, and its relevance in high power laser beam welding. A combined experimental and numerical approach is utilized to study the influence of the bulge on the hot cracking formation and the transport of alloying elements in the molten pool. A technique using a quartz glass, a direct-diode laser illumination, a high-speed camera, and two thermal imaging cameras is applied to visualize the weld pool geometry in the longitudinal section. The study examines the relevance of the bulging effect on both, partial and complete penetration, as well as for different sheet thicknesses ranging from 8 mm to 25 mm. The numerical analysis shows that the formation of a bulge region is highly dependent on the penetration depth and occurs above 10 mm penetration depth. The location of the bulge correlates strongly with the cracking location. The obtained experimental and numerical results reveal that the bulging effect increases the hot cracking susceptibility and limits the transfer of alloying elements from the top of the weld pool to the weld root. T2 - 1st Annual Assembly and Conference of The Welding Federation of Africa (TWF-Africa) CY - Cairo, Egypt DA - 14.03.2023 KW - Laser beam welding KW - Melt pool dinamics PY - 2023 AN - OPUS4-58695 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fu, B. A1 - Shen, J. A1 - Suhuddin, U. A1 - Pereira, A. A1 - Maawad, E. A1 - dos Santos, J. A1 - Klusemann, B. A1 - Rethmeier, Michael T1 - Revealing joining mechanism in refill friction stir spot welding of AZ31 magnesium alloy to galvanized DP600 steel N2 - The application of magnesium (Mg) inevitably involves dissimilar welding with steel. A novel solid state spot welding method, refill friction stir spot welding (refill FSSW), was utilized to weld AZ31 Mg alloy to galvanized DP600 steel. Although Mg/Fe is an immiscible alloy system, defect-free welds with high strength were successfully obtained in a wide parameter window. The results of microstructure, interfacial reactions, and mechanical properties are reported to reveal the underlying joining mechanism. Due to the melting of Zn coating and subsequent Mg-Zn reactions, Mg-Zn eutectic and intermetallic compounds were detected within welds. Heterogeneous interfacial reactions occur along Mg/steel interface, and the relationship between interfacial structure and fracture behavior was investigated. The joining mechanism is associated with Zn coating and Fe-Al layer: 1) the presence of Zn coating is beneficial for achieving high-quality welding between Mg and steel, it protects the interface from oxidation and contributes to brazing of the weld; 2) the Al present in Mg alloy reacts with Fe, resulting in the growth of Fe-Al layer, which contributes to the diffusion bonding in the interface. The overall results clearly show that Refill FSSW is a competitive welding method for joining Mg and galvanized steel. KW - Refill friction stir spot welding KW - Multi-materials joining KW - Magnesium alloy KW - Galvanized steel KW - Mechanical properties KW - Microstructure PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-536878 DO - https://doi.org/10.1016/j.matdes.2021.109997 SN - 0264-1275 VL - 209 SP - 109997 PB - Elsevier Ltd. AN - OPUS4-53687 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Churiaque, C. A1 - Sanchez-Amaya, J.M. A1 - Üstündag, Ömer A1 - Porrua-Lara, M. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Improvements of hybrid laser arc welding for shipbuilding T-joints with 2F position of 8 mm thick steel N2 - the joints throughout the structure. The flat units are constituted by butt welded flat plates, on which longitudinal T-welded reinforcements are placed to rigidize the structure. Among the different welding technologies, Hybrid Laser Arc Welding (HLAW) is becoming a mature process, profitable and highly productive. In addition, more innovative welding equipment are being developed nowadays, offering greater work flexibility, and raising expectations of achieving better quality, and economic viability. Another key point of HLAW to keep in mind is that structural distortions are reduced, resulting in decreasing the cost and time of straightening work. In the present contribution, the influence of HLAW parameters on the quality of fillet joints of naval steel has been analysed. Experimental HLAW tests were performed with a high power disk laser to join EH36 naval steel plates, with a T configuration. The influence of different processing parameters has been analysed, as the laser power, welding speed, wire feed rate and the configuration of the HLAW processes (including head angle and laser/arc leading process). In addition, FEM simulations were carried out in order to estimate residual stresses and distortion of welded part. The distortion values provided by FEM presented excellent agreement with the measured experimental results. To evaluate the welds, non destructive tests including X-ray tests, metallographic analysis of cross sections, and microhardness mapping tests were performed. Full penetration 8 mm T welds were obtained for the first time at an industrially applicable 2F position with a reasonable HLAW head angle, in one single step without sealing root, and using zero gap square groove Edge preparation. The present contribution presents welding rates up to 2.2 m/min for 2F T-joints of this steel thickness, a much higher processing velocity than previously reported for industrial applications. KW - Hybrid laser arc welding PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-528410 DO - https://doi.org/10.1016/j.optlastec.2021.107284 VL - 143 SP - 1 EP - 20 PB - Elsevier Ltd. AN - OPUS4-52841 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Artinov, Antoni A1 - Meng, Xiangmeng A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Numerical analysis of the partial penetration high power laser beam welding of thick sheets at high process speeds N2 - The present work is devoted to the numerical analysis of the high-power laser beam welding of thick sheets at different welding speeds. A three-dimensional transient multi-physics numerical model is developed, allowing for the prediction of the keyhole geometry and the final penetration depth. Two ray tracing algorithms are implemented and compared, namely a standard ray tracing approach and an approach using a virtual mesh refinement for a more accurate calculation of the reflection points. Both algorithms are found to provide sufficient accuracy for the prediction of the keyhole depth during laser beam welding with process speeds of up to 1.5 m/min. However, with the standard algorithm, the penetration depth is underestimated by the model for a process speed of 2.5 m/min due to a trapping effect of the laser energy in the top region. In contrast, the virtually refined ray tracing approach results in high accuracy results for process speeds of both 1.5 m/min and 2.5 m/min. A detailed study on the trapping effect is provided, accompanied by a benchmark including a predefined keyhole geometry with typical characteristics for the high-power laser beam welding of thick plates at high process speed, such as deep keyhole, inclined front keyhole wall, and a hump. KW - High-power laser beam welding KW - High process speeds KW - Deep penetration KW - Numerical modeling KW - Ray tracing PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-532170 DO - https://doi.org/10.3390/met11081319 SN - 2075-4701 VL - 11 IS - 8 SP - 1 EP - 16 PB - MDPI CY - Basel AN - OPUS4-53217 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fu, B. A1 - Shen, J. A1 - Suhuddin, U. A1 - Chen, T. A1 - dos Santos, J. A1 - Klusemann, B. A1 - Rethmeier, Michael T1 - Improved mechanical properties of cast Mg alloy welds via texture weakening by differential rotation refill friction stir spot welding N2 - Cast magnesium alloys welds produced by refill friction stir spot welding (refill FSSW) show low lap shear strength (LSS) and constantly fail in stirred zone (SZ) shear mode. The cause is most probably related to the heavily textured microstructure. Here, to re-engineer the resulting microstructure, we pro- pose a novel process variant, the differential rotation refill FSSW (DR-refill FSSW). DR-refill FSSW stim- ulates discontinuous dynamic recrystallization and produces a bimodal microstructure with weakened texture. Therefore, the deformation incompatibility between SZ and thermal-mechanically affected zone is avoided. The welds have 50% higher LSS than that of standard refill FSSW welds, and fail in a different failure mode, i.e., SZ pull-out mode. DR-refill FSSW provides a new and effective strategy for improving the performance of spot welds based on microstructural engineering. KW - Refill friction stir spot welding KW - Magnesium Alloy KW - Texture KW - EBSD KW - Plastic deformation PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-536885 DO - https://doi.org/10.1016/j.scriptamat.2021.114113 SN - 1359-6462 VL - 203 SP - 114113 PB - Elsevier Ltd. AN - OPUS4-53688 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Winterkorn, René A1 - Pittner, Andreas A1 - Rethmeier, Michael T1 - Wire arc additive manufacturing with novel Al-Mg-Si filler wire - Assessment of weld quality and mechanical properties N2 - Wire arc additive manufacturing enables the production of near-net shape large-volume metallic components leveraging an established industrial base of welding and cladding technology and adapting it for layer-wise material deposition. However, the complex relationship between the process parameters and resulting mechanical properties of the components still remains challenging. In case of high-strength Al-Mg-Si aluminum alloys, no commercial filler wires are yet available due the high susceptibility of solidification cracking as well as the necessary efforts to obtain acceptable mechanical properties. To address this need, we evaluated a novel filler wire based on AlMg0.7Si doped with a Ti5B1 master alloy to foster fine equiaxed grains within the deposited metal. The correlation between the process parameters and component quality was examined by analyzing the size and distribution of pores as well as the grain morphology. Furthermore, we evaluated the influence of different post-weld heat treatment strategies to achieve mechanical properties corresponding to the reference wrought material. We demonstrated that fine equiaxed grains in the weld metal reduced the susceptibility of solidification cracking significantly. The novel AlMg0.7Si-TiB (S Al 6063-TiB) filler wire facilitated wire arc additive manufacturing of high-strength aluminum components with mechanical properties that were almost as superior as the corresponding wrought base material. KW - Wire arc additive manufacturing KW - Precipitation hardening aluminum alloys KW - AlMg0.7SiTiB filler wire KW - Grain refinement KW - Mechanical properties PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-538327 DO - https://doi.org/10.3390/met11081243 SN - 2075-4701 VL - 11 IS - 8 SP - 1 EP - 13 PB - MDPI CY - Basel AN - OPUS4-53832 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bachmann, Marcel A1 - Meng, Xiangmeng A1 - Artinov, Antoni A1 - Rethmeier, Michael T1 - Elucidation of the Bulging Effect by an Improved Ray-Tracing Algorithm in Deep Penetration Wire Feed Laser Beam Welding and its Influence on the Mixing Behavior N2 - Herein, an improved ray-tracing routine using a virtual mesh refinement approach is adopted in a 3D transientmultiphysics computational fluid Dynamics model for deep penetration wire feed laser beam welding. In a previous study, it was shown that the improved localization of the reflection points of the subrays within the keyhole leads to a more realistic development of the keyhole Depth being validated with experimental results. Another effect investigated in Detail herein is a drastic change in the flow behavior in the weld pool, which promotes the occurrence of a necking area in the solidification line and subsequent bulging under specific circumstances. This has a detrimental effect on the filler material element transport in the weld pool, leading to an inhomogeneous dilution of the added material. The numerical observations are backed up by experimentally obtained data, allowing to provide a clear physics-based explanation of the reduced mixing behavior of the filler wire in the melt pool. KW - Bulging effects KW - Numerical welding simulations KW - Ray-tracing methods KW - Wire feed laser beam welding PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-543322 DO - https://doi.org/10.1002/adem.202101299 SP - 1 EP - 9 PB - Wiley AN - OPUS4-54332 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Artinov, Antoni A1 - Meng, Xiangmeng A1 - Bakir, Nasim A1 - Üstündag, Ömer A1 - Bachmann, Marcel A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - The bulging effect and its relevance in high power laser beam welding N2 - The present work deals with the recently confirmed widening of the weld pool interface, known as a bulging effect, and its relevance in high power laser beam welding. A combined experimental and numerical approach is utilized to study the influence of the bulge on the hot cracking formation and the transport of alloying elements in the molten pool. A technique using a quartz glass, a direct-diode laser illumination, a high-speed camera, and an infrared camera is applied to visualize the weld pool geometry in the longitudinal section. The study examines the relevance of the bulging effect on both, partial and complete penetration, as well as for different sheet thicknesses ranging from 8 mm to 25 mm. The numerical analysis shows that the formation of a bulge region is highly dependent on the penetration depth and occurs more frequently during partial penetration above 6 mm and complete penetration above 8 mm penetration depth, respectively. The location of the bulge correlates strongly with the cracking location. The obtained experimental and numerical results reveal that the bulging effect increases the hot cracking susceptibility and limits the transfer of alloying elements from the top of the weld pool to the weld root. T2 - 18th Nordic Laser Materials Processing Conference (18th NOLAMP) KW - High-power laser beam welding KW - Bulge effect KW - Solidification cracking KW - Multi-physical modelling KW - Metal mixing PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-539149 DO - https://doi.org/10.1088/1757-899X/1135/1/012003 VL - 1135 IS - 012003 SP - 1 EP - 11 PB - IOP Publishing AN - OPUS4-53914 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Üstündag, Ömer A1 - Bakir, Nasim A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Investigation of the gap bridgeability at high-power laser hybrid welding of plasma-cut thick mild steels with AC magnetic support N2 - One of the challenges of the high-power hybrid laser welding of thick steels is the sensitivity of the process of the process to manufacturing tolerances. This usually leads to a time-consuming preparation of the welding edges, such as milling. The study deals with the influence of the edge quality of milled and plasma-cut steel made of S355J2 with a wall thickness of 20 mm on the laser hybrid welded seam quality. Furthermore, the gap bridgeability and the tolerances towards edge misalignment was investigated. An AC magnet was used as backing support to prevent sagging and positioned under the workpiece, to generate an upwards directed electromagnetic pressure. The profiles of the edges and the gap on the top and root side were measured using a digital camera. Single-pass laser hybrid welds of plasma-cut edges could be welded using a laser beam power of just 13.7 kW. A gap bridgeability up to 2 mm and misalignment of edges up to 2 mm could be achieved successful. Additionally, the independence of the cutting side and the welding side was shown, so that samples were welded to the opposite side to their cutting. For evaluation of internal defects or irregularities, X-ray images were carried out. Charpy impact strength tests were performed to determine the toughness of the welds. T2 - X International Conference «Beam Technologies & Laser Application» KW - Laser hybrid welding KW - Magnetic bath support KW - Plasma-cut samples KW - Thick plate welding PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-539248 DO - https://doi.org/10.1088/1742-6596/2077/1/012007 VL - 2077 IS - 012007 SP - 1 EP - 8 PB - IOP Publishing AN - OPUS4-53924 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ghata, Anupama A1 - Bernges, Tim A1 - Maus, Oliver A1 - Wankmiller, Björn A1 - Naik, Aakash A1 - Bustamante, Joana A1 - Gaultois, Michael W. A1 - Delaire, Olivier A1 - Hansen, Michael Ryan A1 - George, Janine A1 - Zeier, Wolfgang G. T1 - Exploring the Thermal and Ionic Transport of Cu+ Conducting Argyrodite Cu7PSe6 N2 - AbstractUnderstanding the origin of low thermal conductivities in ionic conductors is essential for improving their thermoelectric efficiency, although accompanying high ionic conduction may present challenges for maintaining thermoelectric device integrity. This study investigates the thermal and ionic transport in Cu7PSe6, aiming to elucidate their fundamental origins and correlation with the structural and dynamic properties. Through a comprehensive approach including various characterization techniques and computational analyses, it is demonstrated that the low thermal conductivity in Cu7PSe6 arises from structural complexity, variations in bond strengths, and high lattice anharmonicity, leading to pronounced diffuson transport of heat and fast ionic conduction. It is found that upon increasing the temperature, the ionic conductivity increases significantly in Cu7PSe6, whereas the thermal conductivity remains nearly constant, revealing no direct correlation between ionic and thermal transport. This absence of direct influence suggests innovative design strategies in thermoelectric applications to enhance stability by diminishing ionic conduction, while maintaining low thermal conductivity, thereby linking the domains of solid‐state ionics and thermoelectrics. Thus, this study attempts to clarify the fundamental principles governing thermal and ionic transport in Cu+‐superionic conductors, similar to recent findings in Ag+ argyrodites. KW - Thermoelectrics KW - Phonons KW - Chemically Complex Materials KW - DFT KW - Bonding Analysis PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-608866 DO - https://doi.org/10.1002/aenm.202402039 SP - 1 EP - 9 PB - Wiley AN - OPUS4-60886 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Ghosh, Sheuly A1 - Ueltzen, Katharina A1 - George, Janine A1 - Neugebauer, Jörg A1 - Körmann, Fritz T1 - Chemical ordering and magnetism in face-centered cubic CrCoNi alloy N2 - The impact of magnetism on chemical ordering in face-centered cubic CrCoNi medium entropy alloy is studied by a combination of ab initio simulations, machine learning potentials, and Monte Carlo simulations. Large magnetic energies are revealed for some mixed L12 /L10 type ordered configurations, which are rooted in strong nearest-neighbor magnetic exchange interactions and chemical bonding among the constituent elements. There is a delicate interplay between magnetism and stability of MoPt2 and L12 /L10 type of ordering which may explain opposing experimental and theoretical findings. KW - Bonding analysis KW - Alloys KW - Magnetism KW - Material design PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-600040 DO - https://doi.org/10.21203/rs.3.rs-3978660/v1 SN - 2693-5015 SP - 1 EP - 13 PB - Research Square Platform LLC CY - Durham, NC AN - OPUS4-60004 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Merz, Benjamin A1 - Schmidt, Jonathan A1 - Poka, Konstantin A1 - Mohr, Gunther A1 - Polte, Julian A1 - Hilgenberg, Kai T1 - Impact of illumination technique on the detectability of irregularities in high-resolution images of visual in-situ process monitoring in Laser Powder Bed Fusion N2 - The layerwise geometry build-up of additive manufacturing (AM) enables the possibility of in-situ process monitoring. The objective is the detection of irregularities during the build cycle, ensuring component quality and process stability. Focus of this work is the visual in-situ monitoring of the process of powder bed fusion with laser beam of metals (PBF-LB/M). Current state of the art visual monitoring systems for PBF-LB/M are limited by low resolution, allowing the detection of gross flaws. In this work a 65 Mpixel high-resolution monochrome camera is integrated into a commercial PBF-LB/M machine enabling a spatial resolution of approx. 17.2 µm/Pixel. The observed inhomogeneities are clustered into directly detectable irregularities, and indirectly detectable irregularities that can be inferred from the surface. In parallel, two different illumination techniques are realized in the process chamber and compared. The impact of the distinct illumination technique, direct light and dark field, on the identification of irregularities is evaluated. KW - Powder bed fusion with laser beam of metals KW - In-situ monitoring KW - High-resolution camera KW - Illumination technique PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-610929 DO - https://doi.org/10.1016/j.procir.2024.08.079 SN - 2212-8271 VL - 124 SP - 98 EP - 103 PB - Elsevier B.V. AN - OPUS4-61092 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Martins, Ines A1 - Al-Sabbagh, Dominik A1 - Bentrup, U. A1 - Marquardt, Julien A1 - Schmid, Thomas A1 - Scoppola, E. A1 - Kraus, Werner A1 - Stawski, Tomasz A1 - de Oliveira Guilherme Buzanich, Ana A1 - Yusenko, Kirill A1 - Weidner, Steffen A1 - Emmerling, Franziska T1 - Formation Mechanism of a Nano-Ring of Bismuth Cations and Mono-Lacunary Keggin-Type Phosphomolybdate N2 - A new hetero-bimetallic polyoxometalate (POM) nano-ring was synthesized in a one-pot procedure. The structure consists of tetrameric units containing four bismuth-substituted monolacunary Keggin anions including distorted [BiO8] cubes. The nano-ring is formed via self-assembly from metal precursors in aqueous acidic medium. The compound (NH4)16[(BiPMo11O39)4] ⋅ 22 H2O; (P4Bi4Mo44) was characterized by single-crystal X-ray diffraction, extended X-ray absorption fine structure spectroscopy (EXAFS), Raman spectroscopy, matrix-assisted laser desorption/ionisation-time of flight mass spectrometry (MALDI-TOF), and thermogravimetry/differential scanning calorimetry mass spectrometry (TG-DSC-MS). The formation of the nano-ring in solution was studied by time-resolved in situ small- and wide-angle X-ray scattering (SAXS/WAXS) and in situ EXAFS measurements at the Mo−K and the Bi−L3 edge indicating a two-step process consisting of condensation of Mo-anions and formation of Bi−Mo-units followed by a rapid self-assembly to yield the final tetrameric ring structure. KW - Bismuth KW - In situ EXAFS KW - In situ SAXS/WAXS KW - Lacunary Keggin ion KW - Polyoxometalates KW - Self-assembly PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-546823 DO - https://doi.org/10.1002/chem.202200079 SN - 0947-6539 VL - 28 IS - 27 SP - 1 EP - 7 PB - Wiley-VCH CY - Weinheim AN - OPUS4-54682 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heßmann, Jennifer A1 - Hilgenberg, Kai A1 - Rethmeier, Michael T1 - Entwicklung einer neuartigen Fügetechnologie N2 - Vorstellung einer neuartigen Fügetechnologie für artungleiche Werkstoffe (Aluminium und Stahl) mit Hilfe von Laserstrahlschweißen und elektromagnetischer Schmelzbadbeeinflussung. T2 - Assistentenseminar CY - Braunlage, Germany DA - 25.09.2019 KW - Laserstrahlschweißen KW - Artungleiche Werkstoffe KW - Elektromagnetische Schmelzbadbeeinflussung KW - Fügetechnologie KW - Stahl und Aluminium PY - 2020 SN - 978-3-96144-071-9 VL - 357 SP - 34 EP - 43 PB - DVS Media GmbH CY - Deutschland, Düsseldorf AN - OPUS4-51052 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bakir, Nasim A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Numerical simulation of solidification crack formation during laser beam welding of austenitic stainless steels under external load N2 - Solidification cracking phenomena taking place under controlled tensile weldability (CTW) test conditions have already been investigated both experimentally and numerically via FEA in order to get a better understanding of the mechanisms of hot crack formation during laser beam welding of austenitic steel grades. This paper develops a threedimensional finite element model employing the contact element technique to simulate the formation and propagation of solidification cracks during laser full penetration welding of fully austenitic stainless steel 1.4376. During the experimental procedure, the resulting strain and displacement directed to the laser beam in the close vicinity of the weld pool was measured at the surface of the workpiece using a digital image correlation (DIC) technique with an external diode laser as an illuminating source. Local strain fields, global loads and crack lengths predicted by the model are in good agreement with those observed in experiments. KW - Solidification cracking KW - Finite element analysis KW - Imaging KW - Laser welding KW - Austenitic stainless steels PY - 2016 DO - https://doi.org/10.1007/s40194-016-0357-1 SN - 0043-2288 SN - 1878-6669 VL - 60 IS - 5 SP - 1001 EP - 1008 PB - Springer CY - Berlin, Heidelberg AN - OPUS4-37287 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - El-Sari, B. A1 - Biegler, M. A1 - Graf, B. A1 - Rethmeier, Michael T1 - Numerische Simulation einer AM-Prozesskette im DED Auftragschweißen N2 - Das DED Auftragschweißen ist ein additives Fertigungsverfahren für Metalle, bei dem das Material schichtweise auf ein Substrat aufgetragen wird. Die schnellen Temperaturzyklen rufen Spannungsgradienten im Bauteil hervor. Der schichtweise Aufbau der Bauteile verursacht eine anisotrope Mikrostruktur. Mittels nachgelagerter Wärmebehandlung können diese Effekte verringert werden. Im anschließenden Schritt der Prozesskette wird das additiv hergestellte Bauteil mittels Drahterodieren von dem Substrat abgetrennt. In diesem Beitrag wird eine thermo-mechanische Simulation der gesamten Prozesskette vorgestellt, welche den additiven Aufbau, Wärmebehandlung und das Abtrennen vom Substrat beinhaltet. Anstelle der in der Literatur üblichen schichtweisen Modellierungsstrategie für die DED Simulation wird das gesamte Bauteil in einem Stück vernetzt und der vollständig transiente, schichtweise Materialauftrag über Elementgruppen realisiert. Im Gegensatz zu früheren Simulationen muss der nichtlineare Kontakt zwischen den Schichten nicht berücksichtigt werden, was die Rechenzeiten deutlich verkürzt. Das Modell wurde validiert mittels Abgleiches des Verzugs aus Simulation und Experiment. Die Proben, bestehend aus DIN 1.4404 (AISI 316L), wurden nach jedem Prozessschritt 3D gescannt um den Verzug zu quantifizieren. Zusätzlich wurden Querschnitte und Härtetests nach Vickers von unterschiedlich behandelten Proben durchgeführt, um den Effekt der Wärmebehandlung auf die Mikrostruktur und die Härte des Bauteils zu untersuchen. T2 - 20. Roundtable Simulating Manufacturing CY - Marburg, Germany DA - 22.05.2019 KW - Numerische ISmulation KW - DED KW - AM KW - Laser-Pulver-Auftragschweißen PY - 2019 SP - 1 EP - 14 AN - OPUS4-50046 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rethmeier, Michael T1 - Laser-GMA-hybrid welding of longitudinally welded large-diameter pipes of grades API- X80/ X120 N2 - Potentials of the hybrid laser arc welding processes were investigated regarding reliable production of longitudinal welds of high strength pipe steels X80 and X120 Hybrid laser arc welding of the root pass: Significant reduction in the weld cross section – savings of filler material Lower heat input into the base material - improvement of mechanical properties of the weld joint  The arc type does not have any influence on the character of dilution in the laser part of the hybrid weld  14 mm deep root face was considered as optimum. No penetration of the filler material could be detected beyond this depth limit Metal powder filler wires, micro alloyed with Ni and partly with Cr and Mo, guaranteed sufficient Charpy impact toughness at low temperature for the both investigated materials: Hybrid laser arc welding is a very efficient process for the root pass in multi-pass welding and opens a large technical and economic potential for the manufacture of large pipes T2 - The METEC and 2nd European Steel Technology and Application Days (ESTAD)conference CY - Düsseldorf, Germany DA - 15.06.2015 KW - High power laser KW - Hybrid laser arc welding KW - Weld specimens KW - Charpy V-notch tests KW - Tensile tests PY - 2015 AN - OPUS4-38342 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fabry, Çağtay T1 - WelDX - towards a common file format for open science in welding N2 - WelDX is a newly started research project at BAM publicly funded by the German Federal Ministry of Education and Research. Over the course of three years the project aims to build the foundation for a publicly accessible file format and to foster research collaboration in arc welding on a national and international level. The talk will motivate benefits and discuss challenges of using a common file format designed to describe, store and share arc welding research data in the scope of "Open Science". By using common open source software and tools, welding data will be made more accessible and reusable so that new scientific practices may emerge. The proposed file format aims to be easy to use for common welding applications while also offering the possibility to describe complex experiments for state of the art welding research. In addition the talk will illustrate how in the future other facilities and researchers will be able to use experimental arc welding data generated at BAM for their own research, for example to conduct their own data analysis or welding process and thermo-mechanical simulations. T2 - The 72nd IIW Annual Assembly and International Conference 2019 CY - Bratislava, Slovakia DA - 07.07.2019 KW - Welding KW - Research data management KW - Open science KW - Open data KW - Digitalization PY - 2019 AN - OPUS4-49382 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dzugan, J. A1 - Lucon, E. A1 - Koukolikova, M. A1 - Li, Y. A1 - Rzepa, S. A1 - Yasin, M.S. A1 - Shao, S. A1 - Shamsaei, N. A1 - Seifi, M. A1 - Lodeiro, M. A1 - Lefebvre, F. A1 - Mayer, U. A1 - Olbricht, Jürgen A1 - Houska, M. A1 - Mentl, V. A1 - You, Z. T1 - ASTM interlaboratory study on tensile testing of AM deposited and wrought steel using miniature specimens N2 - An interlaboratory study, involving eigth international laboratories and coordinated by COMTES FHT (Czech Republic), was conducted to validate tensile measurements obtained using miniature specimens on additively manufactured (AM) components and artifacts. In addition to AM 316L stainless steel (316L SS), a wrought highstrength steel (34CrNiMo6V, equivalent to AISI 4340) was also used. Based on the results, a precision statement in accordance with ASTM E691 standard practice was developed, intended for inclusion in a proposed annex to the ASTM E8/E8M tension testing method. The primary outcomes of the study highlighted the agreement between yield and tensile strength measured from miniature and standard-sized tensile specimens. Furthermore, most tensile properties exhibited similar standard deviations, offering users insight into the efficacy of miniature specimen applications. KW - 316L stainless steel KW - Additive manufacturing KW - High-strength steel KW - Miniature specimens KW - Tensile tests PY - 2024 DO - https://doi.org/10.1016/j.tafmec.2024.104410 SN - 0167-8442 VL - 131 SP - 1 EP - 13 PB - Elsevier B.V. AN - OPUS4-60180 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Böhne, Chr. A1 - Meschut, G. A1 - Biegler, M. A1 - Rethmeier, Michael T1 - Avoidance of liquid metal embrittlement during resistance spot welding by heat input dependent hold time adaption N2 - Liquid metal embrittlement (LME) cracking can occur during resistance spot welding (RSW) in zinc-coated advanced high-strength steels (AHSS) for automotive production. In this study, a methodological variation of hold time is performed to investigate the process-related crack influence factors. A combination of numerical and experimental investigations confirms, that the extent of heat dissipation and re-heating of the sheet surface can be influenced and thus the degree of crack formation can be controlled in a targeted manner by the parameterisation of the hold time. The temperature and stress history of crack-free and crack-afflicted spot welds are analysed and a conclusion on the borders defining the LME active region is derived. KW - Liquid metal embrittlement KW - Crack KW - Advanced high-strength steels KW - Resistance spot welding KW - Hold time KW - Heat input KW - Simulation PY - 2020 DO - https://doi.org/10.1080/13621718.2020.1795585 SN - 1362-1718 VL - 25 IS - 7 SP - 617 EP - 624 PB - Taylor Francis Online AN - OPUS4-51096 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Artinov, Antoni A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Äquivalente Wärmequellenmodellierung beim Hochleistungslaserstrahlschweißen dicker Bleche N2 - Der vorgestellte Modellierungsprozess dient zur Abschätzung einer geeigneten äquivalenten Wärmequelle und Berechnung des thermischen Verhaltens beim Laserstrahlschweißen. Die Methode Kombiniert die Vorteile von gägngigen Simulationsverfahren und reduziert die berücksichtigte Anzahl an physikalischen Aspekten und Kalibrierungsparameter. Durch die modellierten physikalischen Phänomene konnten die Informationen über die Strömung im Schmelzbad und dessen Einfluss auf die resultierende lokale Temperaturverteilung und folglich auf das transiente Temperaturfeld gewonnen werden. Dadurch wurde die Simulatioszeit(inkl. Kalibrierungsaufwand) auf weniger als einen Tag Rechenzeit verringert. T2 - 38. Assistentenseminar Füge- und Schweißtechnik CY - Rabenau, Germany DA - 06.10.2017 KW - Äquivalente Wärmequelle KW - Bewegtes Gitter KW - Hochleistungslaserstrahlschweißen KW - Prozesssimulation KW - Knotenweise Zwangsbedingungen PY - 2019 SN - 978-3-96144-028-3 VL - 342 SP - 66 EP - 76 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-47699 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Braun, Ulrike T1 - Analytik von Mikroplastik - Verfahren-Ergebnisse-Harmonisierung N2 - Die zunehmenden Nachweise von Kunststoffen in verschiedenen Umweltmedien erfahren in den letzten Jahren weltweit ein zunehmendes wissenschaftliches, gesellschaftliches und politisches Interesse. Besondere Aufmerksamkeit erfahren Kunststoffpartikel von 1-1.000 µm sogenanntes Mikroplastik. Es wurde mittlerweile in Wasser, Böden, Luft und Biota nachgewiesen. Obwohl die Wirkungen auf die natürlichen Umweltfunktionen noch unklar sind und kontrovers diskutiert werden, ist allein durch die ubiquitäre Präsenz eine systematische Erfassung von Eintragsquellen und Verbleib der Partikel über alle Umweltmedien notwendig, um Maßnahmen zur Reduktion der Einträge zu veranlassen. Für eine zuverlässige Erfassung sind medienübergreifende Verfahren zu entwickeln, welche die drei analytischen Schritte, Probennahme, Probenaufbereitung und Detektion beinhalten. Die Verfahren adressieren unterschiedliche Zielgruppen, welche verschiedene analytische Informationen fordern. Für die akademische Bewertung werden Verfahren mit hohem analytischen Aufwand favorisiert, welche möglichst detaillierte Information über Partikelsorte, -größe, -zahl und -oberflächenbeschaffenheit geben. Im Gegensatz dazu, fordern Anwender aus der Praxis schnelle und einfache Monitoring Verfahren, welche die Bestimmung eines Massengehaltes, bzw. eines Grenzwertes zulassen. Allen ist gemeinsam, dass ein hoher interdisziplinärer Anspruch besteht, der sowohl technische Voraussetzungen zur repräsentativen Probennahme und die Limitationen von Detektionsverfahren berücksichtigt, als auch die Fachkompetenz von Biologen, Umweltwissenschaften, Analytiker und Polymerwissenschaftler einschließt. Verfahren zum Mikroplastiknachweis müssen auch verschieden Proben mit sehr unterschiedlichen Gehalten an natürlicher Matrix gerecht werden. So müssen allein für Wasser Verfahren entwickelt werden, die Mikroplastik verschiedener Form (sphärische Partikel, komplexe Bruchstücke, Fasern) aus Medien mit sehr variablen Partikelanteil (u.a. Trinkwasser, Oberflächenwasser, Abwasser) repräsentativ erfassen sowie schnell und kostengünstig sind – einschließlich der notwendigen Probenaufbereitung. Die jeweiligen Detektionsverfahren müssen z.B. einzelne Partikel oder integrale Gehalte über drei Dekadenklassen für thermoplastische und insbesondere auch elastomere Partikelsorten erfassen können. T2 - GDCh Wissenschaftsforum Chemie CY - Aachen, Germany DA - 15.09.2019 KW - TED-GC-MS KW - Mikroplastik KW - Analytik PY - 2019 AN - OPUS4-49995 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bakir, Nasim T1 - Observation of the weld pool shape in partial penetration welding and its influence on solidification crack formation for high-power laser beam welding N2 - Solidification cracking is still a particular problem in laser beam welding, especially in the welding of thick-walled plates. In this study, the influence of weld pool geometry on solidification cracking in partial penetration welding of thick plates is a subject of discussion. For this purpose, a special experimental setup of steel and quartz glass in butt configuration and lateral with high speed camera was used to capture the weld pool shape. Additionally, laser beam welding experiments were carried out to compare the crack positions and the cross section with the high-speed camera observations. The results showed a bulge in the weld pool root separated from the upper region by a nick area. This leads to the fact that three different longitudinal lengths with different solidification areas are taking place. This temporal sequence of solidification strongly promotes the solidification cracks in the weld root. T2 - Lasers in Manufacturing Conference 2021 CY - Online meeting DA - 21.06.2021 KW - Solidification cracking KW - Laser beam welding KW - Partial penetration PY - 2021 AN - OPUS4-53586 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bakir, Nasim A1 - Üstündag, Ömer A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Experimental and numerical study on the influence of the laser hybrid parameters in partial penetration welding on the solidification cracking in the weld root N2 - In this study, the influence of the welding speed, the arc power, and the laser focal position on the solidification crack formation for partial penetration laser hybrid–welded thick-walled plates was investigated. The solidification cracking in the weld root is a result of interaction between metallurgical and geometrical and thermomechanical factors. Experimentally, a direct correlation between the welding speed and the crack number was observed. That is by reducing the welding velocity, the crack number was decreased. The focal position shows also a significant influence on the crack number. By focusing the laser on the specimen surface, the crack number has been significantly diminished. The wire feed speed showed a very slight influence on the crack formation. That is due to the large distance between the critical region for cracking and the arc region. The numerical model shows a high stress concentration in the weld root for both components (vertical and transversal). Numerically, the reduced welding speed showed a strong impact on stress, as the model demonstrated a lower stress amount by decreasing the welding speed. The metallurgical factors, such as the assumed accumulation of the low-melting eutectics in the weld root, should be a contribution for solidification cracking, where the tensile stress is acting. KW - Laser hybrid welding KW - Solidification cracking KW - Partial penetration welding KW - Weld root KW - Numerical simulation PY - 2020 DO - https://doi.org/10.1007/s40194-020-00847-w VL - 64 SP - 501 EP - 511 PB - Springer AN - OPUS4-50625 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Data-driven materials discovery and understanding N2 - Developments in density functional theory (DFT) calculations, their automation and therefore easier access to materials data have enabled ab initio high-throughput searches for new materials for numerous applications. These studies open up exciting opportunities to find new materials in a much faster way than based on experimental work alone. However, performing density functional theory calculations for several thousand materials can still be very time consuming. The use of, for example, faster chemical heuristics and machine-learned interatomic potentials would allow to consider a much larger number of candidate materials. In addition to DFT based high-throughput searches, the seminar will discuss two possible ways to accelerate high-throughput searches. Using data analysis on the structures and coordination environments of 5000 oxides, we were able to investigate a chemical heuristic – the famous Pauling rules – regarding its usefulness for the fast prediction of stable materials. We have also investigated how machine-learned interatomic potentials can be used to accelerate the prediction of (dynamically) stable materials. The use of these potentials makes vibrational properties accessible in a much faster way than based on DFT. Our results based on a newly developed potential for silicon allotropes showed excellent agreement with DFT reference data (agreement of the frequencies within 0.1-0.2 THz). In addition, we have successfully used high-throughput calculations in the search for new candidate materials for spintronic applications and ferroelectrics T2 - ETSF Webinar CY - Online meeting DA - 25.06.2021 KW - High-throughput computations KW - Data analysis KW - Machine learning PY - 2021 AN - OPUS4-52980 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Artinov, Antoni A1 - Karkhin, Victor A1 - Bachmann, Marcel A1 - Khomich, Pavel A1 - Rethmeier, Michael T1 - МОДЕЛИРОВАНИЕ ГИДРОДИНАМИЧЕСКИХ И ТЕПЛОВЫХ ПРОЦЕССОВ ПРИ ЛАЗЕРНОЙ СВАРКЕ СО СКВОЗНЫМ ПРОПЛАВЛЕНИЕМ N2 - Разработана модель физических процессов при сварке плавлением на основе концепции эквивалентных источников теплоты. Модель включает в себя две части: термогидродинамику сварочной ванны и теплопроводность свариваемого тела вне ванны. В задаче термогидродинамики учитываются температурные зависимости свойств материала, форма парогазового канала, термокапиллярная и естественная конвекция, фазовые превращения и другие физические явления.Приведено решение задачи термогидродинамики методом конечных элементов на примере сварки стальной пластины толщиной 15 мм со сквозным проплавлением лазерным лучом (по технологии "замочная скважина"). Показано, что термокапиллярная конвекция жидкого металла является основной причиной сложной выпукло-вогнутой формы границы ванны с увеличенными размерами в приповерхностных областях. Получено удовлетворительное совпадение расчетных и экспериментальных размеров сварочной ванны. KW - ЛАЗЕРНАЯ СВАРКА KW - СВАРОЧНАЯ ВАННА KW - ЧИСЛЕННОЕ МОДЕЛИРОВАНИЕ KW - ГИДРОДИНАМИКА KW - КОНВЕКЦИЯ KW - ТЕПЛОПРОВОДНОСТЬ KW - ТЕМПЕРАТУРНОЕ ПОЛЕ KW - МЕТОД КОНЕЧНЫХ ЭЛЕМЕНТОВ PY - 2020 SN - 0491-6441 SP - 58 EP - 69 AN - OPUS4-50290 LA - rus AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas T1 - Schweißeignungsuntersuchungen an hochfesten Feinkornbaustählen beim Einsatz modifizierter Sprühlichtbogenprozesse N2 - Der Einsatz modifizierter Sprühlichtbogenprozesse zum Schweißen von hochfesten Feinkornbaustählen wird aufgezeigt. Besonderes Augenmerk wird den Entstehungsmechanismen aufgetretener Mirkorisse gewidment, welche als Heißrisse klassifiziert werden. T2 - 58. Sitzung der Arbeitsgruppe V.24 "Schutzgasschweißen mit abschmelzender Elektrode MIG/MAG" des AfT des DVS CY - München, Linde AG, Germany DA - 08.10.2014 KW - Modifizierte Sprühlichtbogenprozesse KW - Hochfeste Feinkornbaustähle KW - Heißrisse PY - 2014 AN - OPUS4-38296 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Üstündag, Ömer A1 - Bakir, Nasim A1 - Gook, S. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Neueste Entwicklungen im Bereich des Hochleistungslaserstrahl- und Hybridschweißens von hohen Blechdicken N2 - Bislang kommt das Laserstrahlschweißen bzw. Laserhybridschweißen hauptsächlich bei Dickblechen mit einer Wandstärke von bis zu 15 mm zum Einsatz. Für Anwendungen über 20 mm war dieses Verfahren aufgrund einiger Herausforderungen bisher nur bedingt realisierbar. Eine von der Bundesanstalt für Materialforschung und -prüfung (BAM) entwickelte elektromagnetische Schmelzbadunterstützung ermöglicht nun ein einlagiges Schweißen von bis zu 30 mm Wandstärke. KW - Laserstrahlschweißen KW - Laserhybridschweißen KW - Modellierung KW - Elektromagnetische Schmelzbadunterstützung KW - Kaltzähe Stähle PY - 2020 VL - 2 SP - 26 EP - 30 PB - DVV Media Group GmbH CY - Hamburg AN - OPUS4-51632 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Üstündağ, Ö. A1 - Fritzsche, André A1 - Avilov, V. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Hybrid laser-arc welding of thick-walled ferromagnetic steels with electromagnetic weld pool support N2 - The hybrid laser-arc welding (HLAW) process provides many advantages over laser welding and arc welding alone, such as high welding speed, gap bridgeability, and deep penetration. The developments in hybrid laser-arc welding technology using modern high-power lasers allow single-pass welding of thick materials. This technology can be used for the heavy metal industries such as shipbuilding, power plant fabrication, and line-pipe manufacturing. The obvious problem for single-pass welding is the growth of the hydrostatic pressure with increasing thickness of materials leading to drop-out of molten metal. This phenomenon is aggravated at slow welding velocities because of increasing weld seam width followed by a decrease of Laplace pressure compensating the hydrostatic pressure. Therefore, weld pool support is necessary by welding of thick materials with slow welding velocities. The innovative electromagnetic weld pool support system is contactless and has been used successfully for laser beam welding of aluminum alloys and austenitic and ferromagnetic steels. The support system is based on generating Lorentz forces within the weld pool. These are produced by an oscillating magnetic field orientated perpendicular to the welding direction. The electromagnetic weld pool support facilitates a decrease in the welding speed without a sagging and drop-out of the melt thus eliminating the limitations of weldable material thickness. KW - Hybrid laser-arc welding KW - Thick-walled steel KW - Electromagnetic weld pool support KW - Ferromagnetic steels KW - High-power laser beam PY - 2018 DO - https://doi.org/10.1007/s40194-018-0597-3 SN - 1878-6669 VL - 62 IS - 4 SP - 767 EP - 774 PB - Springer AN - OPUS4-46825 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Miliūtė, Aistė T1 - Structural evolution of ZrV2O7: supercell persistence revealing local and global structure duality N2 - In the AM2O7 family of negative thermal expansion materials (NTE), evidence of supercell at room temperature was reported following the Völlenke et al. discovery of missed superlattice due to the apparent linearity of the M-O-M bond in GeP2O7. Korthuis et al. and Khosrovani et al. demonstrated it to be true for cubic ZrV2O7 as well. It was concluded that at room temperature, the structure consists of 27 'subcells' with bent M2O7 groups that appear to form a linear configuration due to refinement of averaged position. However, around 100 °C, the transition to the “parent” cell was reported, where the cell volume increases, and the M-O-M angles are constrained by the Pa-3 space group symmetry to be 180°. We followed structural changes in the ZrV2O7 at high temperatures to demonstrate partial disorder within the crystal, local and global structural duality and supercell persistence at high temperatures. Total scattering measurements and Pair Distribution Function (PDF) analysis revealed that the experimental pattern cannot be fitted with the “parent structure” model, and only the 3×3×3 supercell model can correspond to local and global structures throughout the full 25-700 °C temperature range. We also show how short and long-range order within the crystal changes when approaching the phase transition, which might indicate the existence of coherent structural domains that evolve between order and disorder with increasing temperature. We further hypothesize how this can be related to the negative thermal expansion mechanism and the interpretation of structure solutions presenting data from high-temperature X-ray absorption fine structure (XAFS) and Transmission Electron Microscopy (TEM) measurements. T2 - 5th International Symposium on Negative Thermal Expansion and Related Materials (ISNTE-5) CY - Porto, Portugal DA - 29.07.2025 KW - NTE KW - Ab initio KW - PDF KW - CSM PY - 2025 AN - OPUS4-63874 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Üstündag, Ömer T1 - High-power hybrid laser arc welding of thick materials with electromagnetic weld pool support N2 - In addition to the many advantages of deep penetration, increased welding speed and a low sensitivity to manufacturing tolerances such as gap and edge offset, the hybrid laser arc welding (HLAW) process is used increasingly in industrial applications such as shipbuilding or pipeline manufacturing. Nonetheless, thick-walled sheets with a wall thickness of 20 mm or more are still multi-pass welded using the arc welding process, due to increased process instability by increasing laser power. Welding at reduced speed, especially in a flat position, leads to an irregular formation of the root part such as dropping. The hydrostatic pressure exceeds the surface tension, which decreases with increasing seam width. In order to prevent gravity drop-outs, the use of a melt pool support is necessary. Usual weld pool supports such as ceramic or powder supports require time-consuming mechanical detachment. The electromagnetic weld pool support system, which is described in this study, operates without contact and based on generating Lorentz forces in the weld pool. An externally applied oscillating magnetic field induces eddy currents and generates an upward directed Lorentz force, which counteracts the hydrostatic pressure. This allows single-pass welds up to 30 mm by hybrid laser arc welding process with a 20-kW fibre laser. Moreover, it is favoured by the diminished welding speed the cooling rate which leads to an improvement of the mechanical-technological properties of the seams – the lower formation of martensite in the microstructure enables better Charpy impact toughness. The electromagnetic weld pool support extends the limitation of the laser hybrid welding process in the thick sheet area. By adapting the electromagnetic weld pool support to the laser and laser hybrid welding process, the application potential of these technologies for industrial implementation can be drastically increased. T2 - 23rd Technical Conference on Welding and Joining Technologies CY - Irun, Spain DA - 07.03.2023 KW - Laser hybrid welding KW - Thick-walled steel KW - Electromagnetic backing KW - High-power laser PY - 2023 AN - OPUS4-58613 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scheuschner, Nils T1 - In-situ temperature measurements of the LMD process by IR-spectroscopy and Thermography N2 - Temperature measurements of the LMD process by IR-spectroscopy and Thermography are presenet and compared. T2 - 2st Workshop on In-situ Monitoring and Microstructure Development in Additive Manufacturing CY - Online meeting DA - 19.04.2021 KW - Additive Manufacturing KW - Thermography PY - 2021 AN - OPUS4-52565 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schönhals, Andreas A1 - Zorn, R. A1 - Frick, B. T1 - Inelastic neutron spectroscopy as a tool to investigate nanoconfined polymer systems N2 - The effect of a nanometer scale confinement (pore sizes 7.5 nm down to 2.5 nm) on the vibrational density of states (VDOS) and on the molecular dynamics of Poly(dimethyl siloxane) (PDMS) and Poly(-methyl phenyl siloxane) (PMPS) is studied by inelastic Neutron scattering. The high penetration depth of neutrons makes neutron scattering a suitable tool for the study of confined systems. Moreover, Neutrons are sensitive to light nuclei therefore the confined polymers can be investigated directly, more or less independently of the confining host. Resulting findings are firstly, a reduction of the low frequency contributions to the VDOS below the Boson Peak frequency for both polymers. Including literature data, this reduction can be regarded as a more general feature for glass-forming systems confined by hard walls. Secondly, clear deviations in the temperature dependence of the mean squared displacement of the confined molecules compared to the bulk were found close to the thermal glass transition temperature, whereas localized methyl group rotations were only weakly influenced. Furthermore, the molecular dynamics is accessed. The combination of neutron Time-of-Flight with neutron backscattering, thus covering a broad dynamical range from sub ps to ns, reveal clear influence from confinement on the intermediate incoherent scattering function S(q,t). The latter was obtained by combining the inverse Fourier transform of the individual dynamical structure factors measured by the both methods. The time and q dependence of S(q,t) are discussed in detail for the local methyl group rotations and the segmental dynamics, considering both the interaction of the segments with the pore walls and possible geometrical confinement effects. KW - Confinement KW - Density of states KW - Dynamic glass transition PY - 2016 DO - https://doi.org/10.1016/j.polymer.2016.06.006 SN - 0032-3861 SN - 1873-2291 VL - 105 SP - 393 EP - 406 PB - Elsevier AN - OPUS4-38256 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Raute, J. A1 - Biegler, M. A1 - Rethmeier, Michael T1 - Untersuchung zur Herstellung von Cu-Strukturen mittels Wire Electron Beam Additive Manufacturing N2 - Das Additive Manufacturing gewinnt zunehmend an Bedeutung für die Fertigung metallischer Bauteile im industriellen Umfeld. Hierbei wird zunehmend auch auf drahtförmige Ausgangswerkstoffe gesetzt, da diese Vorteile im Handling bieten, bereits in der Industrie etabliert sind und sich in der Regel durch geringere Beschaffungskosten auszeichnen. In den letzten Jahren entwickelte sich neben den bereits im großen Umfeld untersuchten Wire-DED-Verfahren auch eine Prozessvariante unter Nutzung des Elektronenstrahls zur industriellen Marktreife. Dabei zeigt die als Wire Electron Beam Additive Manufacturing bezeichnete Technologie besondere Vorteile gegenüber anderen, zumeist Laser- oder Lichtbogen-basierten DED-Prozessen. Das Verfahren bietet vor allem Potenzial für die Verarbeitung von hochleitfähigen, reflektierenden oder oxidationsgefährdeten Werkstoffen. Insbesondere für die Herstellung von Bauteilen aus Kupferlegierungen zeigt sich der Elektronenstrahl als besonders geeignet. Um das Verfahren einem breiten Anwenderkreis in der Industrie zugänglich zu machen, fehlen jedoch übergreifende Daten zu Leistungsfähigkeit, Prozessgrenzen und Anwendungsmöglichkeiten. Die vorliegende Untersuchung beschäftigt sich mit dieser Problemstellung am Beispiel zweier Cu-Werkstoffe. Dabei werden ein korrosionsbeständiger Werkstoff aus dem maritimen Bereich sowie eine Bronze mit guten Verschleißeigenschaften aus dem Anlagenbau getestet. Über mehrstufige Testschweißungen wurden die physikalisch möglichen Prozessgrenzen ermittelt und Rückschlüsse über die Eignung der Parameter zum additiven Aufbau gezogen. Hierfür wurden zunächst optimale Bereiche für den Energieeintrag anhand von Volumenenergie sowie mögliche Schweißgeschwindigkeiten untersucht. Anschließend wurde die Skalierbarkeit des Prozesses anhand von Strahlstrom und Drahtvorschub getestet. Als wesentliche Zielgrößen wurden dabei Spurgeometrie, Aufmischung und Härte herangezogen. Die Eignung der ermittelten Parameter wurde im letzten Schritt exemplarisch anhand einer additiven Testgeometrie in Form eines Zylinders nachgewiesen. T2 - DVS Congress 2022 Große Schweißtechnische Tagung DVS CAMPUS CY - Koblenz, Germany DA - 19.09.2022 KW - WEBAM KW - Electron beam KW - EBAM KW - Wire electron beam additive manufacturing PY - 2022 SN - 978-3-96144-189-1 VL - 382 SP - 446 EP - 454 PB - DVS Media AN - OPUS4-56058 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Häberle, Nicolas A1 - Pittner, Andreas A1 - Rethmeier, Michael T1 - Rechenzeitersparnis bei der numerischen Lösung der nicht- linearen transienten 3D-Wärmeleitungsgleichung durch explizite Zeitintegration N2 - Die transiente nichtlineare 3D-Wärmeleitungsgleichung wurde zur numerischen Lösung mittels der Finite-Elemente-Methode im Ort und mittels explizitem Eulerschema in der Zeit diskretisiert. Der resultierende Algorithmus wurde in ein Computerprogramm überführt wobei besonderer Wert auf paralleles Rechnen gelegt wurde. Das Programm wurde auf die numerische Berechnung eines schweißtypischen transienten Temperaturfelds angewandt. Die Rechenzeit und Skalierbarkeit des Computerprogramms bezüglich der Anzahl verwendeter CPU Kerne wurde untersucht und mit dem kommerziellen FEM Programm Abaqus 6.14 verglichen. Die Anwendung der expliziten Zeitintegration resultiert in verbesserter Skalierbarkeit bezüglich der Anzahl verwendeter CPU Kerne und Rechenzeitersparnis gegenüber der in Abaqus implementierten impliziten Zeitintegrationsmethode. T2 - 37. Assistentenseminar Füge- und Schweißtechnik CY - Päwesin, Germany DA - 5. September 2016 KW - Schweißsimulation PY - 2017 SN - 978-3-96144-025-2 VL - 339 SP - 115 EP - 120 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-44282 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Spranger, Felix T1 - Anwendung der Laserimplantation zur Strukturierung verschleißgefährdeter Umformwerkzeuge N2 - In einer Vielzahl technischer Anwendungen spielt die Aufrechterhaltung eines definierten Reibungs- und Verschleißverhaltens zwischen bewegten Oberflächen für die Sicherheit und Funktionalität eine ent-scheidende Rolle. Die Oberflächentechnik versucht durch geeignete Verfahren die Randschichten zu ertüchtigen, um Reibung und Verschleiß zu kontrollieren. Eine Verbesserung der Materialeigenschaften kann durch flächige Beschichtungen erreicht werden. Zusätzlich ermöglichen Oberflächenstrukturierun-gen breite Möglichkeiten zur Beeinflussung des Schmierungszustandes bzw. der Kontaktbedingungen. Neben immateriellen Strukturen bieten ebenfalls erhabene Mikrostrukturen großes Potenzial zur Beein-flussung des tribologischen Verhaltens. Ihr Einsatz ist aufgrund der Verschleißproblematik erhabener Strukturen, sowie verschiedener technischer als auch wirtschaftlicher Problemstellungen, bei ihrer Her-stellung momentan limitiert. In diesem Beitrag wurde das Verfahren der Laserimplantation angewandt, um ebendiese Problemstellun-gen zu überwinden. Das Verfahren basiert auf einem lokalisierten Dispergieren von Hartstoffpartikeln, wodurch erhabene und separierte Oberflächenstrukturen hoher Verschleißfestigkeit in einem Fertigungs-schritt erzeugbar sind. Hierfür wurde erstmalig ein gepulster Faserlaser mit hoher Strahlqualität, zur Er-zeugung punkt- und linienförmiger Mikrostrukturen, angewandt. Versuche wurden auf dem Kalt-arbeitsstahl X153CrMoV12, unter Anwendung von Titandiborid als Hartstoff, durchgeführt. Anhand von Härtemessungen konnte gezeigt werden, dass sowohl punkt- als auch linienförmige Strukturen mit Här-ten über 1000 HV1 und einer feinkörnigen Mikrostruktur mit feinverteilten Hartstoffpartikeln herstellbar sind. Des Weiteren war es möglich die Implantgeometrien, welche an Querschliffen und durch Weißlicht-interferometeraufnahmen erfasst wurden, durch die Pulsleistung und Pulsdauer zu steuern. T2 - BAM Alumni Kolloquium 9.3 (2017) CY - Berlin, Germany DA - 24.11.2017 KW - Laserimplantation KW - Oberflächenstrukturierung PY - 2017 AN - OPUS4-43458 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chaurasia, Prashant Kumar A1 - Cagtay, Fabry A1 - Andreas, Pittner A1 - Rethmeier, Michael T1 - Automated in situ monitoring and analysis of process signatures and build profiles during wire arc directed energy deposition N2 - Wire arc directed energy deposition (DED-Arc) is an emerging metal additive manufacturing process to build near-net shaped metallic parts in a layer-by-layer with minimal material wastage. Automated in situ monitoring and fast-responsive analyses of process signatures and deposit profiles during DED-Arc are in ever demand to print dimensionally consistent parts and reduce post-deposition machining. A comprehensive experimental investigation is presented here involving real-time synchronous measurement of arc current, voltage, and the deposit profile using a novel multi-sensor monitoring framework integrated with the DED-Arc set-up. The recorded current–voltage transients are used to estimate the time-averaged arc power, and energy input in real time for an insight of the influence of wire feed rate and printing travel speed on the deposit characteristics. A unique attempt is made to represent the geometric profiles of the single-track deposits in a generalized mathematical form corresponding to a segmented ellipse, which has exhibited the minimum root-mean-square error of 0.03 mm. The dimensional inconsistency of multi-track deposits is evaluated quantitatively in terms of waviness using build profile monitoring and automated estimation, which is found to increase with an increase in step-over ratio and energy input. For the multi-track mild steel deposits, the suitable range of step-over ratio for the minimum surface waviness is observed to lie between 0.6 and 0.65. Collectively, the proposed framework of synchronized process monitoring and real-time analysis provides a pathway to achieve dimensionally consistent and defect-free parts, and highlights the potential for closed-loop control systems for a wider industrial application of DED-Arc. T2 - IIW Annual Assembly 2025 CY - Genova, Italy DA - 23.06.2025 KW - Additive Manufacturing KW - Arc welding KW - Real-time monitoring and control KW - Dimensional inconsistency KW - DED-arc PY - 2025 AN - OPUS4-65231 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas A1 - Winterkorn, René T1 - Wire arc additive manufacturing of high strength al-mg-si alloys N2 - Direct energy deposition additive manufacturing technologies utilizing an electric arc offer a great potential in generating large volume metal components. However, the selection of process parameters that yield the desired near net shape design as well as the requested mechanical component behavior is not a trivial task due to the complex relationship. Exemplarily for additive manufacturing of high-strength precipitation hardening AlMgSi-aluminum alloy this paper shows the application of a newly developed matching solid welding wire doped with TiB as grain refiner. The correlation between process parameters and component quality is examined analyzing the size and distribution of pores as well as the grain morphology. Furthermore, the influences of different post-weld heat treatments are evaluated to meet the reference mechanical properties of the corresponding wrought material. Finally, the digital integration of the entire additive manufacturing chain enables an overall traceability of the relevant process steps which is the basis for a reliable subsequent quality assessment. T2 - THERMEC'2023 International Conference on PROCESSING & MANUFACTURING OF ADVANCED MATERIALS: Processing, Fabrication, Properties, Applications CY - Vienna, Austria DA - 02.07.2023 KW - Additive Manufacturing KW - DED-Arc KW - Grain refinement KW - High strength AlMgSi aluminium alloys KW - Mechanical properties PY - 2023 AN - OPUS4-59500 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Schönhals, Andreas A1 - Zorn, R. T1 - Elastic scans on highly permeable glassy polynorbornenes N2 - Experimantal Report to proposal 13603: Elastic Scans on Highly Permeable Glassy Polynorbornenes are measured by neutron backscatering and discuused KW - Neutron backscattering KW - Glassy polynorbornenes PY - 2018 SP - 1 EP - 2 CY - Garching (MLZ) AN - OPUS4-45436 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bachmann, Marcel T1 - Reconstruction of the time-averaged keyhole geometry in laser beam welding with electromagnetic support N2 - In laser beam welding (LBW), the time-averaged keyhole shape provides statistical insights into the process compared to its transient geometry, offering a deeper understanding of the overall keyhole behaviour. However, capturing the time-averaged keyhole shape through experimental methods remains challenging. In this paper, a reconstruction algorithm for the time-averaged keyhole is developed and integrated into a three-dimensional transient multi-physical coupled numerical model. The algorithm can accurately capture the key characteristics of the keyhole, including its diameter and centroid. In addition, it can also successfully reproduce the experimentally observed phenomena of keyhole tailing. The overall shape of the keyhole appears smooth, without exhibiting obvious instability features. Furthermore, the time-averaged keyhole shape is compared under different magnetic flux densities when an external oscillating magnetic field is applied. The results indicate that the application of external magnetic fields does not fundamentally alter the overall keyhole shape. With increasing magnetic flux density, the trailing tail becomes progressively less pronounced and a noticeable increase in the curvature of the rear wall is observed. The standard deviation of the keyhole diameter can serve as an effective index for evaluating the keyhole instability. Keyhole stability in LBW of aluminium alloys is improved under the assistance of electromagnetic fields, and this stabilization is positively correlated with increasing magnetic flux density. T2 - 14th International Seminar Numerical Analysis of Weldability CY - Seggau, Austria DA - 21.09.2025 KW - Laser beam welding KW - Keyhole reconstruction KW - Electromagnetic weld pool support KW - Porosity defects KW - Keyhole stability PY - 2025 AN - OPUS4-64257 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stephan, Ina A1 - Kutnik, M. A1 - Conti, E. A1 - Klamer, M. A1 - Nunes, L. A1 - van Acker, J. A1 - Plarre, Rüdiger T1 - Guidance on the European Biocidal Products Regulation concerning Efficacy of Wood Preservatives N2 - In Europe wood preservatives belong to Product Type 8 (PT8) of the Biocidal Products Regulation (BPR, EU n. 528/2012), which regulates the authorisation of biocidal active substances and products in the European market. The applicant, who aims to obtain authorization to place a product onto the European market, needs to submit data to substantiate the label claims for the intended uses. Label claims are a central issue in the assessment of efficacy. The aim of this paper is to raise awareness of the recently issued “Guidance on the Biocidal Products Regulation” concerning the evaluation of efficacy of wood preservatives. This guidance document is addressed to the applicants as well as to the competent authorities of the member states of Europe in charge of assessing efficacy data, and has been in the public domain, in its latest version, since February 2017. The CEN/Technical Committee 38 “Durability of wood and wood based products” / WG 22 "Performance, assessment and specification” decided to bring the Guidance to a wider audience with the aim of disseminating the information and to trigger discussion among the experts of IRGWP. An excerpt of the Guidance that is relevant to wood preservative products is presented in an Annex to this paper. Keywords: Biocidal Products Regulation, BPR, authorisation, Guidance, PT8, curative wood preservatives, preventive wood preservatives. T2 - IRG48 Scientific Conference on Wood Protection CY - Universität Ghent, Belgium DA - 04.06. 2017 KW - Preventive wood preservatives KW - Biocidal Products Regulation KW - BPR KW - Authorisation KW - Guidance KW - PT8 KW - Curative wood preservatives PY - 2017 SN - 2000-8953 SP - IRG/WP 17-20627-1 EP - 17 AN - OPUS4-40576 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rethmeier, Michael T1 - Experimental and numerical investigation of an electromagnetic weld pool control for laser beam welding N2 - Drop-out of molten material was avoided by EM pressure Compensation of the hydrostatic pressure of up to 20 mm thick aluminum and stainless steel (experiment and FEM) Mitigation of the weld bead dynamics Significant changes in the velocity distributions in the weld pool Weld pool geometry shape changes due to Hartmann effect Significant porosity reduction Surface quality improvements T2 - LANE 2014 -8thInternational Conference on Photonic Technologies CY - Fürth, Germany DA - 08.09.2014 KW - Welding of thick metal plates KW - AC magnetic fields KW - AC weld pool support KW - Welding of aluminum PY - 2014 AN - OPUS4-38368 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hernández García, María Amparo T1 - Fabrication of low-cost free-form optical elements with standard LCD 3D printer for advanced opto-sensing and imaging applications N2 - Nowadays, more and more complex optical elements are used in optical applications, but this can lead to high costs, a time-consuming manufacturing process and limited availability of unconventional elements. Therefore, in this work, we propose LCD 3D printing as alternative cost-effective technique, which is not only user-friendly but also free from design constrains and enables the fabrication of free-form optics. The tested polymeric materials showed promising results for printed optics and optical applications. In addition, 3D printed optical elements were evaluated in terms of their suitability in selected applications with opto-chemical sensors and imaging techniques, with results comparable to those obtained with the corresponding glass optical elements. T2 - 12th European Optical Society Annual Meeting CY - Naples, Italy DA - 09.09.2024 KW - 3D-printing KW - Optics KW - Photopolymerization KW - Rapid prototyping KW - Sensors PY - 2024 AN - OPUS4-61442 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Petrat, Torsten A1 - Graf, B. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Build-up strategies for generating components of cylindrical shape with laser metal deposition N2 - Laser Metal Deposition LMD) as additive manufacturing process offers the potential to produce near net shape components. This reduces the amount of material and post-processing. The components are composed of individual layers. Already mall irregularities within a layer can add up over multiple layers and lead to error propagation. This paper deals with the issue of build-up strategies to minimize irregularities and prevent error propagation. Different travel paths and the influence of a changing starting point regarding to error propagation are discussed. Different deposition rates between core and peripheral area are detected and successfully compensated by adjusting the build-up sequence. Stainless steel and titanium alloy Ti-6Al-4V are used in the experiments. The results are intended to illustrate the potential of an adjusted build-up strategy and provide basic information on the way to an automated deposition process. This paper is of interest for engineers in industry or science using LMD as additive manufacturing process. T2 - Lasers in Manufacturing Conference 2015 CY - Munich, Germany DA - 22.06.2015 KW - Ti - 6Al - 4V KW - Additive Manufacturing KW - Build - up Strategy KW - Laser Metal Deposition KW - Stainless Steel PY - 2015 UR - http://www.wlt.de/lim/Proceedings/Stick/sessions.html SP - 1 EP - 6 AN - OPUS4-37829 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Artinov, Antoni A1 - Kising, Pascal A1 - Bachmann, Marcel A1 - Meng, Xiangmeng A1 - Rethmeier, Michael T1 - Numerical analysis of the dependency of the weld pool shape on turbulence and thermodynamic activity of solutes in laser beam welding of unalloyed steels N2 - A three-dimensional numerical model was developed to accurately predict the steady-state weld pool shape in full penetration laser beam welding. The model accounts for the coupling between the heat transfer and the fluid dynamics by considering the effects of solid/liquid phase transition, thermo-capillary convection, natural convection, and phase-specific and temperature-dependent material properties up to the evaporation temperature. A fixed right circular cone was utilized as a keyhole geometry to consider the heat absorbed from the laser beam. The model was used to analyze the influence of the thermodynamic activity of solutes and turbulence on the weld pool shape. A mesh sensitivity analysis was performed on a hybrid mesh combining hexahedral and tetrahedral elements. For the case of full penetration laser beam welding of 8 mm thick unalloyed steel sheets, the dependence of the weld pool shape on the surface-active element sulfur was found to be negligible. The analysis of the results showed that a laminar formulation is sufficient for accurately predicting the weld pool shape since the turbulence has a minor impact on the flow dynamics in the weld pool. The validity of the numerical results was backed up by experimental measurements and observations, including weld pool length, local temperature history, and a range of metallographic crosssections. T2 - 13th International Seminar Numerical Analysis of Weldability CY - Seggau, Austria DA - 04.09.2022 KW - Weld pool shape KW - Numerical modeling KW - Laser beam welding KW - Thermo-capillary convection KW - Turbulence PY - 2023 SN - 978-3-85125-968-1 SN - 978-3-85125-969-8 SN - 2410-0544 VL - 13 SP - 161 EP - 188 PB - Verlag der Technischen Universität Graz AN - OPUS4-58803 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yang, Chunliang A1 - Yang, Fan A1 - Meng, Xiangmeng A1 - Putra, Stephen Nugraha A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Experimental and numerical study on grain refinement in electromagnetic assisted laser beam welding of 5754 al alloy N2 - Through experimental observation and auxiliary numerical simulation, this investigation studies the different types of grain refinement of 5754 aluminum alloy laser beam welding by applying a transverse oscillating magnetic field. Scanning electron microscope results have proved that the application of a magnetic field can reduce the average crystal branch width and increase its number. The interaction between the induced eddy current generated by the Seebeck effect and the applied external magnetic field produces a Lorentz force, which is important for the increase of the number of crystal branches. Based on the theory of dendrite fragmentation and the magnetic field-induced branches increment, the grain size reduction caused by the magnetic field is studied. Furthermore, the effects of the magnetic field are analyzed by combining a phase field method model and simulations of nucleation and grain growth. The grain distribution and average grain size after welding verifies the reliability of the model. In addition, the introduction of a magnetic field can increase the number of periodic three-dimensional solidification patterns. In the intersection of two periods of solidification patterns, the metal can be re-melted and then re-solidified, which prevents the grains that have been solidified and formed previously from further growth and generates some small cellular grains in the new fusion line. The magnetic field increases the building frequency of these solidification structures and thus promotes this kind of grain refinement. T2 - International Congress of Applications of Lasers & Electro-Optics 2023 CY - Chicago, USA DA - 16.10.2023 KW - Laser beam welding KW - Magnetic field KW - Crystal branch development KW - Grain refinement KW - Periodic solidification pattern PY - 2023 SP - 1 EP - 10 AN - OPUS4-58809 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bachmann, Marcel A1 - Artinov, Antoni A1 - Meng, Xiangmeng A1 - Rethmeier, Michael T1 - Numerical study of the bulging effect in deep penetration laser beam welding N2 - This article is devoted to the study of the bulging effect in deep penetration laser beam welding. The numerical results of the investigations are based upon experimental results from previous studies to reveal the relationship between the bulging effect and the hot cracking formation, as well as the mixing of alloying elements in the weld pool. The widening of the molten pool in its center area can be observed in full penetration as well as in partial penetration welds on 8 mm and 12 mm thick structural steel plates, respectively. The weld pool shape is extracted from the simulations to evaluate the extent of the necking of the solidification line as well as the bulging phenomena and its influence on the hot cracking phenomena. Relying on an earlier numerical study utilizing a fixed keyhole, simulation models considering a dynamic keyhole are developed thereto. Additionally, the mixing behavior of alloying elements during partial penetration is investigated. The link between the bulge and the studied phenomena is found to be significant. T2 - Lasers in Manufacturing Conference 2021 CY - Online meeting DA - 21.06.2021 KW - Deep penetration laser beam welding KW - Welding simulation KW - Solidification cracking KW - Bulging effect PY - 2021 SP - 1 EP - 8 AN - OPUS4-52848 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas A1 - Winterkorn, René A1 - Fabry, Çağtay A1 - Rethmeier, Michael A1 - Thiele, Marc A1 - Baeßler, Matthias A1 - Brauser, S. T1 - SmartWeld - Leichtbautechnik für Tragstrukturen von Offshore Windenergieanlagen N2 - Die Anwendung von Leichtbauprinzipien im Stahlbau, wie z.B. die Verwendung von aufgelösten Tragstrukturen, sog. Jackets-Fundamenten, bietet ein großes Potential zur Reduzierung des Ressourcenverbrauchs, insbesondere im Hinblick auf die benötigte Stahlmenge. In diesem Vortrag zeigen wir die Potenziale einer vollständigen Digitalisierung der schweißtechnischen Fertigungs- und Prüfkette auf, um eine vollautomatische Fertigung sowie Qualitätsprüfung von Rohrknoten als Schlüsselelement von Jackets-Fundamenten zu ermöglichen. Darüber hinaus wird der Zusammenhang zwischen der Geometrie der Nahtform und der resultierenden Ermüdungsfestigkeit durch numerische Methoden unter Einbeziehung bionischer Prinzipien bewertet. Es wird gezeigt, dass Hohlprofilknoten vollautomatisch unter Berücksichtigung von Geometrietoleranzen geschweißt werden können. Darüber hinaus konnte die Nahtform gemäß den numerischen Modellen hergestellt werden, was ein großes Potenzial für eine verlängerte Lebensdauer bietet. Anschließend werden die Verbesserungen bei der Ressourceneffizienz und die Reduzierung der Kohlendioxidemissionen durch eine Lebenszyklusanalyse bewertet. T2 - 11. Zukunftskonferenz Wind & Maritim CY - Rostock, Germany DA - 01.09.2022 KW - Offshore Windenergieanlagen KW - Gründungsstrukturen KW - Leichtbauprinzipien KW - Automatisierte Fertigung PY - 2022 AN - OPUS4-56654 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael A1 - Bakir, Nasim T1 - Comparative study of hot cracking susceptibility for laser welded joints by means of a self- restraint and an externally loaded hot cracking tests N2 - Over the past decade, laser beam welding has significantly evolved and established itself as an efficient tool in the industry. Solidification cracking and the weldability of materials have been highly contentious issues for many years. Today, there are many self and externally loaded tests to investigate the hot cracking resistance of steels. The purpose of this paper is to compare the susceptibility of three stainless steel grades to hot cracking by using an externally loaded hot cracking test (CTW) and a self-restraint test in accordance with SEP-220-3. The repeatability and effectiveness of the results are discussed. The experimental results are widely dispersed, implying a low predictive value for the self-restraint test. On the other hand, the results from the externally loaded test exhibit excellent repeatability and provide a quantitative characterization of the susceptibility of steels to hot cracking. T2 - The 5th International Conference on Steels in Cars and Trucks CY - Amsterdam-Schiphol, Netherlands DA - 19.06.2017 KW - Externally loaded test KW - Hot cracking test KW - SEP-1220-3 KW - CTW test KW - Self-restraint test PY - 2017 SP - 1 EP - 8 AN - OPUS4-41174 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas T1 - Additive Manufacturing of High Strength Al-Mg-Si Alloys with DED-Arc N2 - Direct energy deposition additive manufacturing technologies that utilize an electric arc have great potential for generating large volume metal components. However, selecting process parameters that yield the desired near net shape design and requested mechanical component behavior is not a trivial task due to the complex relationship between all process parameters and material characteristics. This presentation exemplifies the application of a newly developed solid welding wire doped with TiB to enhance grain refinement in the deposited metal for additive manufacturing based on DED-Arc of high-strength precipitation hardening AlMgSi-aluminum alloys. It is worth noting that the solid wire is the result of our preliminary metallurgical studies on grain refinement in aluminum weld metal. Consequently, research focuses on the correlation between process parameters and component quality to understand the underlying mechanisms. This is crucial for evaluating a robust process parameter space that yields component quality in line with corresponding standards which are mainly taken from welding technology. Specifically, we examine component quality by analyzing pore size and distribution, as well as grain morphology. To enhance the mechanical properties of the deposited metal, a post-weld heat treatment was conducted, comprising of solution treatment, quenching, and artificial aging. The study also evaluates the effects of various heat treatment strategies on the final mechanical properties of the material. To demonstrate the applicability of 3D metal printing of high-strength aluminium alloys, a more complex demonstrator was created. It has been shown that DED-Arc can produce high-volume aluminium parts with the same quality as the corresponding subtractive processing strategy. Additionally, the entire additive manufacturing chain has been digitally integrated, enabling traceability of all relevant process steps, which is essential for reliable subsequent quality assessment. T2 - 4th Symposium on Materials and Additive Manufacturing - Additive 2024 CY - Berlin, Germany DA - 12.06.2024 KW - DED-Arc KW - High-stength aluminium alloys KW - Grain refinement KW - Quality assurance PY - 2024 AN - OPUS4-60248 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meng, Xiangmeng T1 - A statistical investigation of the laser energy absorption and keyhole stability in high-power laser beam welding N2 - The behaviour of the weld pool in high-power laser beam welding is significantly influenced by laser absorption and keyhole stability, which determines the final weld qualities. However, their dynamic features and multi-coupled interactions make in-depth analyses difficult. This study addresses the challenges by conducting a thorough statistical evaluation of the effects of welding parameters on laser absorption and keyhole fluctuations, using experimental investigations and a well-validated numerical model. From a statistical aspect, the laser energy distribution and the keyhole collapse, commonly considered highly time-varying, show clear regularities. Three distinct regions of the time-averaged energy distribution are identified. The possibility of the keyhole collapse positions obeys a universal normal distribution. The statistical data show greater potential in revealing some well-known, industry-related but unclearly explained findings, such as the saturation of the weld penetration with increasing heat input and the physical basis of the contributions of different welding parameters in the porosity reduction. T2 - The 14th International Seminar Numerical Analysis of Weldability CY - Graz, Austria DA - 21.09.2025 KW - Laser beam welding KW - Energy absorption KW - Keyhole stability KW - Multi-physics modelling PY - 2025 AN - OPUS4-64811 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bakir, Nasim T1 - Comparative study of hot cracking susceptibility for laser welded joints by means of a self- restraint and an externally loaded hot cracking tests N2 - The results were widely dispersed, implying a low predictive value for the self-restraint test The results of the externally loaded test demonstrate excellent repeatability and thus provide a quantitative characterization of the susceptibility of steels to hot cracking T2 - The 5th International Conference on Steels in Cars and Trucks CY - Amsterdam-Schiphol, Netherlands DA - 19.06.2017 KW - Hot cracking test KW - SEP-1220-3 KW - CTW test KW - Self-restraint test KW - Externally loaded test PY - 2017 AN - OPUS4-41243 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madkour, Sherif T1 - Unveiling the Dynamics of Self-Assembled Layers of Thin Films of PVME by Nanosized Relaxation Spectroscopy N2 - In thin polymer films, little is known about the dynamics of the adsorbed layers, despite their importance in innovative applications. Here, Broadband Dielectric Spectroscopy (BDS) was utilized to investigate the glassy dynamics of thin films of a low MW Poly (vinyl methyl ether) (PVME) (thicknesses: 7 – 160 nm). A recently developed nano-structured capacitor arrangement was employed; where a silicon wafer with nanostructured SiO2 nano-spacers, with heights of 35 nm and 70 nm, is placed on top of a thin film spin coated on an ultra-flat highly conductive silicon wafer. Further, PVME/SiO2 interactions was confirmed by contact angle measurements, hence an adsorbed layer is allowed to form. For films with thicknesses smaller than 50 nm, BDS measurements showed two relaxation processes. The first process coincided, in its position and temperature dependence, with the -relaxation of bulk PVME, thus it was assigned to the -relaxation of a bulk-like layer. The second process showed a different temperature dependence and was ascribed to the relaxation of polymer segments adsorbed at the substrate. Both processes showed no thickness dependence. The results will be discussed in detail. To our knowledge, this is the first study of the segmental dynamics of an adsorbed layer in thin films. T2 - Marchmetting American Physical Society CY - New Orleans, USA DA - 13.03.2017 KW - Ultra thin polymer films PY - 2017 AN - OPUS4-39592 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bachmann, Marcel T1 - Challenges in Modelling Dynamic Heat Sources in High-Power Laser Beam Welding N2 - The amount of absorbed energy in the keyhole as well as its distribution is essential to model the laser beam welding process. The recoil pressure is a key determining factor for the macroscopic flow of the molten metal in the weld pool during high-power laser beam welding. Consequently, a realistic implementation of the laser radiation on the weld metal is crucial to obtain accurate simulation results. The following developments on the laser-material interaction are discussed for the numerical simulation of the laser beam welding process. The first implemented improvements relate to locating the exact reflection points in the ray tracing method in the determination algorithm for the intersection of the reflected rays and the keyhole surface. A second correction refers to the numerical treatment of the Gaussian distribution of the laser beam, whose beam width is defined by a decay of the laser intensity by a factor of 1/e2 thus ignoring around 14 % of the total laser beam energy. In a third step, the laser radiation distribution in vertical direction was approximated according to the beam caustics. Finally, a virtual mesh refinement was adopted in the ray tracing routine. The obtained numerical results were validated with experimental measurements. T2 - IIW Annual Assembly 2024 CY - Rhodes , Greece DA - 07.07.2024 KW - Laser beam welding KW - Numerical modeling KW - Ray tracing KW - Heat source modeling PY - 2024 AN - OPUS4-60634 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mishurova, Tatiana A1 - Artzt, K. A1 - Rehmer, Birgit A1 - Haubrich, J. A1 - Ávila Calderón, Luis A1 - Schoenstein, F. A1 - Serrano-Munoz, Itziar A1 - Requena, G. A1 - Bruno, Giovanni T1 - Separation of the impact of residual stress and microstructure on the fatigue performance of LPBF Ti-6Al-4V at elevated temperature N2 - Manufacturing defects, high residual stress (RS), and microstructures affect the structural integrity of laser powder bed fusion (LPBF) Ti-6Al-4V. In this study, the individual effect of these factors on fatigue performance at elevated temperature (300 °C) was evaluated. Material in as-built condition and subjected to post-processing, including two heat treatments and hot isostatic pressing, was investigated. It was found that in the absence of tensile RS, the fatigue life at elevated temperature is primary controlled by the defects; and densification has a much stronger effect than the considered heat treatments on the improvement of the mechanical performance. KW - Additive manufacturing KW - Ti-6Al-4V KW - Residual stress KW - Fatigue performance KW - Computed tomography PY - 2021 DO - https://doi.org/10.1016/j.ijfatigue.2021.106239 SN - 0142-1123 VL - 148 SP - 106239 PB - Elsevier Ltd. AN - OPUS4-52369 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Putra, Stephen Nugraha A1 - Meng, Xiangmeng A1 - Yang, Fan A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Einfluss der temperaturabhängigen Modellierung der Laserstrahlabsorption auf die Schmelzbadgeometrie beim Hochleistungslaserstrahlschweißen N2 - Der Absorptionsgrad metallischer Werkstoffe spielt bei Fügeprozessen mit einer Strahlungsquelle wie dem Hochleistungslaserstrahltiefschweißen eine bedeutende Rolle. Dieser beeinflusst die Menge der absorbierten Laserenergie, welche zum Aufschmelzen sowie zur lokalen Verdampfung des zu verbindenden Materials führt. Die Laserstrahlabsorption wird von vielen physikalischen Faktoren, z.B. Laserprofil, Laserwellenlänge, Materialeigenschaft sowie Temperatur, entschieden. Dennoch wird die Temperaturabhängigkeit in vielen Simulationsarbeiten häufig ignoriert und stattdessen ein empirisch angepasster Parameter zur Kalibrierung der Ergebnisse implementiert. Diese Vorgehensweise wirkt sich negativ auf die Zuverlässigkeit des numerischen Modells sowie auf die Vorhersagbarkeit der Simulationsergebnisse aus. In der vorliegenden Arbeit wird die Temperaturabhängigkeit des Laserabsorptionsgrades in ein selbstkonsistentes zweiphasiges Modell unter Berücksichtigung der gekoppelten 3D-Fluidströmung und Wärmeübertragung einbezogen. Die berechnete Laserstrahlabsorption wird durch die temperaturabhängigen Materialeigenschaften, die Lasercharakteristik und den Einfallswinkel des Laserstrahls bestimmt. Die freie Oberfläche jeder Phase wird mithilfe der Volume-of-Fluid Methode (VOF), berechnet und die Laser-Material-Wechselwirkung wird durch ein implementiertes Ray-Tracing-Verfahren modelliert, welches auf einem lokalisierten Level-Set-Algorithmus basiert. Anschließend wird die transiente Wärmeeinbringung und die Geometrie der Schweißnaht analysiert und mit dem temperaturunabhängigen Absorptionsmodell verglichen. Es wurde festgestellt, dass die Temperaturabhängigkeit der Laserabsorption entscheidend für die genaue Bestimmung der Wärmeeinbringung und der Schmelzbadgeometrie ist. Das entwickelte Modell wurde anhand der experimentellen Untersuchungen validiert und die Bedeutung der Temperaturabhängigkeit bei der Laserstrahlabsorption wurde für die Simulation des Laserstrahltiefschweißens quantifiziert. T2 - 44. Assistentenseminar Füge- und Schweißtechnik CY - Päwesin, Germany DA - 20.09.2023 KW - Laser beam welding KW - Numerical modeling KW - Ray tracing method KW - Weld pool dynamics PY - 2024 UR - https://www.dvs-media.eu/de/neuerscheinungen/4671/44.-assistentenseminar-fuegetechnik SN - 978-3-96144-267-6 VL - 394 SP - 57 EP - 68 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-60779 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meschut, G. A1 - Janzen, V. A1 - Rethmeier, Michael A1 - Gumenyuk, Andrey A1 - Frei, J. T1 - Charakterisierung des Bruch- und Festigkeits verhaltens von widerstandspunktgeschweißten Aluminiumverbindungen N2 - Die Reduktion des Fahrzeuggewichts ist ein wesentlicher Ansatz zur Ver-ringerung des Energie- und Ressourcenverbrauchs und damit zur Senkung der CO2-Emissionen im Automobilbau. In der Karosserieentwicklung kann der vermehrte Einsatz von Aluminiumwerkstoffen einen bedeutenden Beitrag dazu leisten. Im preissensitiven Umfeld des Karosseriebaus etabliert sich das bei Stahlanwendungen genutzte Widerstandspunktschweißen zunehmend auch für Aluminiumverbindungen. Verfahrensbedingte Herausforderungen, wie verkürzte Elektrodenstandzeiten und mangelnde Kenntnis über den Einfluss von Imperfektionen auf die Festigkeit, begrenzen dennoch die Weiterverbreitung des Verfahrens und stellen die Prozessrobustheit insgesamt in Frage. Im Rahmen des hier vorgestellten Forschungsvorhabens wurden das Auftreten verschiedener Brucharten experimentell untersucht und Prognosefunktionen zur Abschätzung der Tragfähigkeit von Widerstandspunktschweißverbindungen unter verschiedenen Belastungsfällen erstellt. Anschließend wurde der Einfluss von Oberflächenrissen und Rissen in der Schweißlinse auf die Scherzugfestigkeit sowohl experimentell als auch simulativ analysiert. KW - Aluminium KW - Widerstandspressschweißen KW - Rissbildung KW - Festigkeit KW - Werkstofffragen PY - 2017 UR - http://www.schweissenundschneiden.de/article/charakterisierung-des-bruch-und-festigkeitsverhaltens-von-widerstandspunktgeschweissten-aluminiumverbindungen/ VL - 69 IS - 3 SP - 126 EP - 133 PB - DVS Media GmbH AN - OPUS4-39577 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - El-Sari, B. A1 - Biegler, M. A1 - Rethmeier, Michael T1 - Verbesserung der Übertragbarkeit eines künstlichen neuronalen Netzes zur Qualitätsvorhersage beim Widerstandspunktschweißen von hochfesten Stählen N2 - Eine typische Automobilkarosserie kann bis zu 5000 Widerstandspunktschweißverbindungen aufweisen, welche hohen Qualitätsanforderungen genügen müssen. Daher ist eine durchgehende Prozessüberwachung unerlässlich. Die Transformation zur E-Mobilität in der Automobilindustrie und die damit einhergehende Reichweitenproblematik treiben die Entwicklung und Einführung neuer hochfester Stähle an. Dies resultiert in einem gesteigerten Fertigungsaufwand hinsichtlich einer stabilen Prozess-führung in der Fügetechnik. Um diesen Anstieg an Komplexität zu bewältigen, sind die Methoden der künstlichen Intelligenz ein geeignetes Mittel. Mit ihnen kann, durch Auswertung der Prozessparameter und -signale, die individuelle Schweißpunktqualität sichergesellt werden. Die Vorhersagegenauigkeit von neuen Daten, also das extrapolieren, stellt für die meisten Algorithmen eine große Herausforderung dar. In dieser Arbeit wird ein künstliches neuronales Netz zur Vorhersage des Punktdurchmessers von Widerstandspunktschweißungen anhand von Prozessparametern implementiert. Die Vorhersagegenauigkeit und Extrapolationsfähigkeit des Modells wird durch die Auswertung des dynamischen Widerstandssignals verbessert. Um die Extrapolationsfähigkeit zu untersuchen, wird die Vorhersagegenauigkeit des Modells mit Daten getestet, die sich in Bezug auf den Werkstoff und der Beschichtungszusammensetzung deutlich von den Trainingsdaten unterscheiden. Dazu wurden mehrere Schweißexperimente mit Werkstoffen verschiedener Hersteller durchgeführt und nur ein Teil der Daten in das Training einbezogen. Die Ergebnisse dieser Arbeit verdeutlichen den positiven Einfluss der Prozesssignale auf die Robustheit des Modells und die Skalierbarkeit der Algorithmen künstlicher neuronaler Netze auf Daten außerhalb des Trainingsraums. T2 - DVS Congress 2023 Große Schweißtechnische Tagung CY - Essen, Germany DA - 11.09.2023 KW - Widerstandspunktschweißen KW - Hochfester Stahl KW - Künstliche Intelligenz KW - Neuronales Netz KW - Fügequalität PY - 2023 SN - 978-3-96144-230-0 SP - 772 EP - 779 AN - OPUS4-58693 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schnieder, V. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Additive Fertigung von Nickel-Titan-Formgedächtnislegierungen aus den Elementpulvern mittels Laserpulverauftragschweißen N2 - Additive Fertigungsverfahren gewinnen aufgrund der schnellen, flexiblen und kosten-günstigen Fertigung von Bauteilen zunehmend an Bedeutung. Das Laserpulverauf-tragschweißen (LPA) wurde anfangs hauptsächlich als Beschichtungsverfahren ein-gesetzt. Diese Technologie bewerkstelligt aber auch das Reparieren von verschlisse-nen Bauteilen, sodass diese zeitsparend und ressourcenschonend erneuert werden können. Die hohe Aufbaurate, die flexible Pulverzusammensetzung sowie die hohe Endkonturnähe ermöglichen heutzutage die Entwicklung und additive Fertigung von neuen Materialien, wie zum Beispiel Nickel-Titan-Formgedächtnislegierungen. T2 - 39. Assistentenseminar CY - Eupen, Germany DA - 12.09.2018 KW - Laserpulverauftragschweißen PY - 2019 SN - 978-3-96144-070-2 SP - 27 EP - 33 PB - DVS Media GmbH AN - OPUS4-51316 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Artinov, Antoni A1 - Karkhin, V. A1 - Meng, Xiangmeng A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - A General Analytical Solution for Two-Dimensional Columnar Crystal Growth during Laser Beam Welding of Thin Steel Sheets N2 - A technique for calculating the main solidification parameters for a two-dimensional columnar crystal growth during complete penetration laser beam welding of thin steel sheets was developed. Given that the weld pool interface is described by Lamé curves (superellipses) within the horizontal plane of growth, general analytical solutions were derived for the geometry of the crystal axis and the corresponding growth rate and cross-sectional area of the crystal. A dimensionless analysis was performed to provide insights on the dependence of the solidification parameters on the shape and dimensions of the rear part of the weld pool boundary. The derived solutions were applied for the case of complete penetration laser beam keyhole welding of 2 mm thick 316L austenitic chromium-nickel steel sheets. It was shown that the reconstruction of the weld pool boundary with Lamé curves provides higher accuracy and flexibility compared to results obtained with elliptical functions. The validity of the proposed technique and the derived analytical solutions was backed up by a comparison of the obtained solutions to known analytical solutions and experimentally determined shapes and sizes of the crystals on the top surface of the sheet. The dimensions of the calculated crystal axis correlated well with the experimentally obtained results. KW - General analytical solutions KW - Two-dimensional solidification KW - Columnar crystal growth KW - Lamé curves KW - Laser beam welding PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-576788 DO - https://doi.org/10.3390/app13106249 IS - 10 SP - 1 EP - 10 ET - 13 AN - OPUS4-57678 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Üstündag, Ömer A1 - Bakir, Nasim A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Influence of an external applied AC magnetic field on the melt pool dynamics at high-power laser beam welding N2 - The study deals with the determination of the influence of an externally applied oscillating magnetic field on the melt pool dynamics in high power laser beam and hybrid laser arc welding processes. An AC magnet was positioned under the workpiece which is generating an upward directed electromagnetic force to counteract the formation of the droplets. To visualise the melt flow characteristics, several experiments were carried out using a special technique with mild steel from S355J2 with a plate thickness of up to 20 mm and a quartz glass in butt configuration. The profile of the keyhole and the melt flow were recorded with a highspeed camera from the glass side. Additionally, the influence of the magnetic field orientation to the welding direction on the filler material dilution on laser hybrid welding was studied with variating oscillation frequency. The element distribution over the whole seam thickness was measured with X-ray fluorescence (XRF). The oscillation frequency demonstrated a great influence on the melt pool dynamics and the mixing of the elements of the filler wire. The highspeed recordings showed, under the influence of the magnetic field, that the melt is affected under strong vortex at the weld root, which also avoids the formation of droplets. T2 - 18th Nordic Laser Materials Processing Conference (18th NOLAMP) KW - Laser beam welding KW - AC magnetic field KW - Melt pool dynamics KW - Filler wire mixing PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-539231 DO - https://doi.org/10.1088/1757-899X/1135/1/012017 VL - 1135 IS - 012017 SP - 1 EP - 10 PB - IOP Publishing AN - OPUS4-53923 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Marquardt, R. A1 - Gook, S. A1 - Biegler, M. A1 - Rethmeier, Michael T1 - Handgeführtes Laserstrahlschweißen am T-Stoß eines niedrig legierten Stahls N2 - Das handgeführte Laserstrahlschweißen gewinnt in der Industrie zunehmend an Bedeutung, da die hohe Produktivität und die einfache Handhabung Unternehmen wirtschaftliche Vorteile bieten. Derzeit ist der Einsatz in der Industrie jedoch auf Teile mit ästhetischen Anforderungen beschränkt, die häufig aus hochlegiertem Stahl bestehen. Um das Handschweißen mit Laserstrahl auch für Bauteile aus kostengünstigen Stähle mit guten mechanischen Eigenschaften einsetzen zu können, untersucht diese Studie den Einfluss des Schutzgases auf die Porosität am mikrolegierten Stahl HX340LAD mit einer Dicke von 1,5 mm. Getestet wurden die Gase Argon, Stickstoff, CO2 sowie Mischungen aus Argon und CO2 an T-Stöße mit Zusatzdraht. Die Qualifizierung der Porosität erfolgte gemäß DIN EN ISO 13919-1 an Querschliffen als auch mittels Röntgenuntersuchung. Die Ergebnisse zeigen, dass für diesen Stahl die Bewertungsgruppe B mittels CO2 als Schutzgas erreicht werden kann. Stickstoff führt zu Gruppe C, Argon zu D. KW - Handgeführtes Laserstrahlschweißen KW - HHLW KW - Stahl KW - Laser PY - 2025 VL - 2025 IS - 06 SP - 44 EP - 47 PB - DVS Media AN - OPUS4-63345 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meng, Xiangmeng A1 - Bachmann, Marcel A1 - Artinov, Antoni A1 - Rethmeier, Michael T1 - The influence of magnetic field orientation on metal mixing in electromagnetic stirring enhanced wire feed laser beam welding N2 - The application of the electromagnetic stirring from an oscillating magnetic field can improve the metal mixing in wire feed laser beam welding. However, the extra parameters introduced in this technique make the selection of an optimal combination of process parameters more difficult. In the current study, besides the commonly concerned magnetic flux density and frequency, the influence of the magnetic field orientation (magnetic field angle) on the transport of filler metal is studied numerically and experimentally. Ex-situ X-ray fluorescence spectrometer measurements are used to map the metal mixing in the final weld. A three-dimensional transient multi-physical model is developed to reveal the deeper physical essence, considering the coupling between heat transfer, fluid flow, keyhole dynamics, element transport and magnetohydrodynamics. The spatial distribution of the laser energy on the keyhole wall is calculated by a ray tracing algorithm. The results show that the magnetic field with smaller angle with respect to the transverse direction provides better penetration capacity, and its stirring effect can reach the lower part of the molten pool. Therefore, the smaller magnetic field angle produces better metal mixing. A constant downward flow is formed at the lower part of the molten pool when magnetic field of 10° angle is applied, which brings the filler metal to the root region. As the magnetic field angle increases to 40°, the beneficial downward flow changes into a constant upward flow, resulting in a concentration of the filler metal in the upper region. This study provides further insight of the underlying physics in the electromagnetically enhanced laser beam welding, which may guide the optimization of parameters to achieve property homogeneity or to avoid potential defects. KW - Laser welding KW - Metal mixing KW - Magnetic field KW - Magnetohydrodynamics KW - Multi-physical modelling PY - 2021 DO - https://doi.org/10.1016/j.jmatprotec.2021.117135 VL - 294 SP - 117135 PB - Elsevier B.V. AN - OPUS4-52469 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Biegler, M. A1 - Graf, B. A1 - Rethmeier, Michael T1 - Assessing the predictive capability of numerical additive manufacturing simulations via in-situ distortion measurements on a LMD component during build-up N2 - Due to rapid, localized heating and cooling, distortions accumulate in additive manufactured laser metal deposition (LMD) components, leading to a loss of dimensional accuracy or even cracking. Numerical welding simulations allow the prediction of these deviations and their optimization before conducting experiments. To assess the viability of the simulation tool for the use in a predictive manner, comprehensive systems as well as to choose the optimal product matches, product analysis methods are needed. Indeed, most of the known methods aim to analyze a product or one product family on the physical level. Different product families, however, may differ largely in terms of the number and nature of components. This fact impedes an efficient comparison and choice of appropriate product family combinations for the production system. A new methodology is proposed to analyze existing products in view of their functional and physical architecture. The aim is to Cluster these products in new assembly oriented product families for the optimization. KW - Laser metal deposition KW - Directed Energy Deposition KW - DED KW - Welding Simulation KW - Digital Image Correlation KW - Cimensional Accuracy PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-502567 DO - https://doi.org/10.1016/j.procir.2018.08.069 VL - 74 SP - 158 EP - 162 PB - Elsevier AN - OPUS4-50256 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meng, Xiangmeng T1 - A statistical assessment of the laser energy absorption and keyhole stability in high-power laser welding N2 - The behavior of the weld pool in high-power laser beam welding is significantly influenced by laser absorption and keyhole stability, which determines the final weld qualities. However, their dynamic features and multi-coupled interactions make in-depth analyses difficult. This study addresses the challenges by conducting a thorough statistical evaluation of the effects of welding parameters on laser absorption and keyhole fluctuations, using experimental investigations and a well-validated numerical model. From a statistical aspect, the laser energy distribution and the keyhole collapse, commonly considered to be highly time-varying, show clear regularities. Three distinct regions of the time-averaged energy distribution are identified. The possibility of the keyhole collapse positions obeys a universal normal distribution. The statistical data show greater potential in revealing some well-known, industry-related but unclearly explained findings, such as the saturation of the weld penetration with increasing heat input and the physical basis of the contributions of different welding parameters in the porosity reduction. T2 - 78th IIW Annual Assembly CY - Genoa, Italy DA - 22.06.2025 KW - Laser beam welding KW - Energy absorption KW - Keyhole stability PY - 2025 AN - OPUS4-64810 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fabry, Çağtay T1 - Welding Process Data Management - openBIS workflows and lab integration N2 - Arc welding processes are an important manufacturing technology applied to a wide range of critical materials and components such as offshore constructions, pressure vessels and additive manufacturing. Data management for experimental arc welding research faces the challenge of constantly changing experimental setups, incorporating a wide range of custom sensor integrations. Measurements include timeseries process and temperature recordings, 3D-geometry data and video recordings of the process from a sub-millisecond scale to multiple hour-long experiments. In addition, various manual pre-processing steps of the workpieces need to be considered to track the complete manufacturing process and its analysis – from raw materials to final dataset and publication. As a unified RDM system, the BAM Data Store offers the capability to incorporate all steps – albeit not without its own challenges. The talk gives an overview of the different workflows and processing steps along the welding experiments together with their integration into the BAM Data Store. Current solutions and ongoing integration work is explained and discussed. This includes the direct integration and upload of automated processing steps into the Data Store from different machines and sensors using custom Python APIs. Ultimately the complete processing chain across multiple internal steps should be represented in the Data Store. T2 - openBIS user group meeting 2025 CY - Berlin, Germany DA - 22.09.2025 KW - Data Store KW - Openbis KW - Research Data Management KW - Research data KW - Digitalisation PY - 2025 AN - OPUS4-64203 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Schlichting, Joachim T1 - Integrale Verfahren der aktiven Infrarotthermografie N2 - Die zerstörungsfreie Prüfung ist eine Aufgabe von großer Bedeutung, sowohl aus wirtschaftlicher Perspektive, als auch um die notwendige Sicherheit technischer Systeme gewährleisten zu können. Mit der Thermografie steht eine schnelle und berührungslose Prüftechnik zur Verfügung, die nicht zuletzt wegen der rapiden Entwicklung auf dem Gebiet der Infrarotkameras in letzter Zeit große Aufmerksamkeit erfährt. Typischerweise werden thermografisch oberflächennahe, parallel zur Oberfläche ausgedehnte Defekte nachgewiesen. In dieser Arbeit werden zwei untypische Prüfprobleme gelöst. An Punktschweißverbindungen wird mit der Linsengröße eine Struktur in der Mitte der Probe mittels Blitzlichtthermografie indirekt vermessen. Hier können typische Fehlerbilder wie Klebverbindungen und Spritzer sicher erkannt werden, was statistisch abgesichert durch eine Serienmessung und den Vergleich mit zerstörender Prüfung gezeigt wird. Ein Beispiel für orthogonal zur Oberfläche orientierte Fehlstellen stellen Risse dar, wie sie beispielsweise in Schweißnähtenn häufig auftreten. Neben der Entwicklung eines Verfahrens zur Detektion von Rissen, welches auf kommerziell erhältlichen Geräten aufbaut, wurde in Experimenten und Finite-Elemente-Simulationen untersucht, inwieweit sich auch die geometrischen Eigenschaften bestimmen lassen. Mit einem Verfahren, das ebenso wie die Methode zur Prüfung der Schweißpunkte auf der Analyse zeitlich und räumlich integraler Größen basiert, die vom thermischen Widerstand abhängen, ist die gleichzeitige Bestimmung von Winkel und Tiefe möglich. N2 - Non-destructive evaluation is a task of utmost importance for both, the economic point of view and to guarantee the required safety and reliability of technical systems. Thermography is a fast and contactless technique which received continued attention not least through the significant price drop at the infrared camera market. It is typically used to detect near-surface defects which are expanded parallel to the surface. This thesis deals with two non-standard inspection tasks. With the weld lens diameter of spot welds, a feature in the sample's geometrical center is indirectly sized by ash thermography. The presented method is suitable to distinguish typical error classes like stick welds or expulsions. This fact is validated by statistical evaluations of thermographic and destructive test series. As an example for perpendicularly oriented imperfections, surface cracks are investigated, which can be a major problem at welding seams. A technique for detecting cracks entirely based on commercially available equipment is developed. In addition, the accessibility of geometric characteristics of cracks was examined by experiments and FEM-simulations. Similar to the method developed for assessing spot welds, an approach based on the analysis of spatial and temporal integral quantities which depend on the thermal resistance is used. In doing so, the simultaneous determination of crack angle and depth is possible. T3 - BAM Dissertationsreihe - 91 KW - Aktive Thermografie KW - FEM KW - Spot Welding KW - Cracks KW - Nondesstructive Evaluation KW - Active Thermography KW - Zerstörungsfreie Prüfung KW - Punktschweißen KW - Risse KW - FEM PY - 2012 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-676 SN - 978-3-9815134-6-2 SN - 1613-4249 VL - 91 SP - 1 EP - 209 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-67 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jokisch, T. A1 - Marko, A. A1 - Gook, S. A1 - Üstündag, Ö. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Laser Welding of SLM-Manufactured Tubes Made of IN625 and IN718 N2 - The advantage of selective laser melting (SLM) is its high accuracy and geometrical flexibility. Because the maximum size of the components is limited by the process chamber, possibilities must be found to combine several parts manufactured by SLM. An application where this is necessary, is, for example, the components of gas turbines, such as burners or oil return pipes, and inserts, which can be joined by circumferential welds. However, only a few investigations to date have been carried out for the welding of components produced by SLM. The object of this paper is, therefore, to investigate the feasibility of laser beam welding for joining SLM tube connections made of nickel-based alloys. For this purpose, SLM-manufactured Inconel 625 and Inconel 718 tubes were welded with a Yb:YAG disk laser and subsequently examined for residual stresses and defects. The results showed that the welds had no significant influence on the residual stresses. A good weld quality could be achieved in the seam circumference. However, pores and pore nests were found in the final overlap area, which meant that no continuous good welding quality could be accomplished. Pore formation was presumably caused by capillary instabilities when the laser power was ramped out. KW - Inconel 718 KW - Laser welding KW - Selective Laser Melting KW - Laser Powder Bed Fusion PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-489679 DO - https://doi.org/10.3390/ma12182967 SN - 1996-1944 VL - 12 IS - 18 SP - 2967, 1 EP - 15 PB - Multidisciplinary Digital Publishing Institute CY - Basel AN - OPUS4-48967 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Üstündag, Ö. A1 - Avilov, V. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Improvement of Filler Wire Dilution Using External Oscillating Magnetic Field at Full Penetration Hybrid Laser-Arc Welding of Thick Materials N2 - Hybrid laser-arc welding offers many advantages, such as deep penetration, good gap bridge-ability, and low distortion due to reduced heat input. The filler wire which is supplied to the process is used to influence the microstructure and mechanical properties of the weld seam. A typical problem in deep penetration high-power laser beam welding with filler wire and hybrid laser-arc welding is an insufficient mixing of filler material in the weld pool, leading to a non-uniform element distribution in the seam. In this study, oscillating magnetic fields were used to form a non-conservative component of the Lorentz force in the weld pool to improve the element Distribution over the entire thickness of the material. Full penetration hybrid laser-arc welds were performed on 20-mm-thick S355J2 steel plates with a nickel-based wire for different arrangements of the oscillating magnetic field. The Energy-dispersive X-ray spectroscopy (EDS) data for the distribution of two tracing elements (Ni and Cr) were used to analyze the homogeneity of dilution of the filler wire. With a 30° turn of the magnetic field to the welding direction, a radical improvement in the filler material distribution was demonstrated. This would lead to an improvement of the mechanical properties with the use of a suitable filler wire. KW - Thick materials KW - Hybrid laser-arc welding KW - Oscillating magnetic field KW - Electromagnetic stirring KW - Full penetration PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-489644 DO - https://doi.org/10.3390/met9050594 SN - 2075-4701 VL - 9 IS - 5 SP - 594 PB - Multidisciplinary Digital Publishing Institute CY - Basel AN - OPUS4-48964 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gook, S. A1 - Krieger, S. A1 - Gumenyuk, Andrey A1 - El-Batahgy, A. M. A1 - Rethmeier, Michael T1 - Notch impact toughness of laser beam welded thick sheets of cryogenic nickel alloyed steel X8Ni9 N2 - The paper deals with the investigations of the impact toughness of laser beam welded 14.5 mm thick sheets made of cryogenic steel X8Ni9 as a function of preheating. This 9% nickel alloyed steel is widely used in the liquefied natural gas (LNG) industry. An application of highly efficient welding processes such as high-power laser beam welding (LBW) in LNG sector requires an understanding of the interactions between the LBW process parameters and weld properties, in particular the impact toughness. The results show that the original fine-grained martensitic microstructure of the base metal (BM) is significantly changed by melting and crystallization during the LBW, what can lead to a decrease in the impact toughness of the weld metal (WM) below the required level. An optimal preheating temperature range leads to the favorable thermal welding cycle and is of remarkable importance for maintaining the notch impact toughness of laser beam welded joints of these thick steel sheets. A parameter window was identified in which V-notch impact toughness comparable to that of the BM at -196 °C was achieved. KW - Cryogenic steel KW - Laser beam welding KW - Preheating KW - Welding thermal cycle KW - Microstructure KW - Hardness KW - V-notch impact toughness PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-513250 DO - https://doi.org/10.1016/j.procir.2020.09.095 VL - 94 SP - 627 EP - 631 PB - Elsevier B.V. AN - OPUS4-51325 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lange, Fritz A1 - Artinov, Antoni A1 - Bachmann, Marcel A1 - Rethmeier, Michael A1 - Hilgenberg, Kai T1 - Numerical simulation of the weld pool dynamics during pulsed laser welding using adapted heat source models N2 - A transient simulation including the impact of the laser energy, the melting of the metal and the development of the weld pool was conducted to observe the evolution of the vapor capillary and the solidification of the melt in pulsed laser beam welding of AISI 304 steel. The phase field method was implemented to investigate the evolution and behavior of the liquid-gas interface during welding and to describe the condensed and vapor phases. The effects of phase transition, recoil pressure, thermo-capillary and natural convection, vaporization and temperature dependent material properties were taken into account. A Gaussian-like heat source under consideration of the Fresnel absorption model was used to model the energy input of the laser beam. The heat source model was extended by a newly developed empirical approach of describing multiple beam reflections in the keyhole. To validate this new model, the numerical results were compared to experimental data and good agreement regarding the size and shape of the weld pool was observed. T2 - LANE Conference 2018 CY - Fürth, Germany DA - 03.09.2018 KW - Pulsed laser beam welding KW - Weld pool dynamics KW - Multiple reflections KW - Vaporization PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-458749 DO - https://doi.org/10.1016/j.procir.2018.08.044 SN - 2212-8271 VL - 74 SP - 679 EP - 682 PB - Elsevier Ltd. CY - Amsterdam [u.a.] AN - OPUS4-45874 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gebhardt, M.O. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Numerical analysis of hot cracking in laser-hybrid welded tubes N2 - In welding experiments conducted on heavy wall pipes, the penetration mode (full or partial penetration) occurred to be a significant factor influencing appearance of solidification cracks. To explain the observed phenomena and support further optimization of manufacturing processes, a computational model was developed, which used a sophisticated strategy to model the material. High stresses emerged in the models in regions which showed cracking during experiments. In partial penetration welding, they were caused by the prevention of weld shrinkage due to the cold and strong material below the joint. Another identified factor having an influence on high stress localization is bulging of the weld. PY - 2013 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-302961 DO - https://doi.org/10.1155/2013/520786 SN - 1687-8442 SN - 1687-8434 IS - Article ID 520786 SP - 1 EP - 8 PB - Hindawi Publishing Corporation CY - New York, NY, USA AN - OPUS4-30296 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Brunner-Schwer, C. A1 - Kersting, R. A1 - Graf, B. A1 - Rethmeier, Michael T1 - Laser-plasma-cladding as a hybrid metal deposition-technology applying a SLM-produced copper plasma nozzle N2 - Laser-Metal-Deposition (LMD) and Plasma-Transferred-Arc (PTA) are well known Technologies which can be used for cladding purposes. The prime objective in combining LMD and PTA as a Hybrid Metal Deposition-Technology (HMD) is to achieve high Deposition rates at low thermal Impact. Possible applications are coatings for wear protection or repair welding for components made of steel. The two energy sources (laser and Plasma arc) build a Joint process Zone and are configurated to constitute a stable process at laser powers between 0.4-1 kW (defocused) and Plasma currents between 75-200 A. Stainless steel 316L serves as filler material. For this HMD process, a Plasma Cu-nozzle is designed and produced by powder bed based Selective Laser Melting. The potential of the HMD Technology is investigated and discussed considering existing process. This paper demonstrates how the interaction of the two energy sources effects the following application-relevant properties: Deposition rate, powder Efficiency and energy Input. T2 - LANE 2018 CY - Fürth, Germany DA - 3.09.2018 KW - Laser-metal-deposition KW - Plasma-transferred-arc KW - SLM printed plasma torch KW - Laser-plasma hybrid PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-470999 UR - 10.1016/j.procir.2018.08.020 DO - https://doi.org/10.1016/j.procir.2018.08.020 SN - 2212-8271 VL - CIRP 74 SP - 738 EP - 742 PB - Sciencedirect CY - Berlin AN - OPUS4-47099 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bakir, Nasim A1 - Gumenyuk, Andrey A1 - Pavlov, V. A1 - Volvenko, S. A1 - Rethmeier, Michael T1 - In situ determination of the critical straining condition for solidification cracking during laser beam welding N2 - A self-restraint hot cracking test (free edge test) was used in combination with a novel optical measurement technique to determine the critical straining conditions for solidification cracking for the stainless steel grade 1.4828 (AISI 309). The Lucas-Kanade algorithm for the optical flow (OF) calculation was implemented to obtain the full-field displacement and then the full-field strain. The use of external laser illumination with appropriate filters allows to obtain good image quality with good contrast. The critical straining conditions required for solidification cracking can be obtained by means the proposed technique in the immediate vicinity of the solidification front. A very good repeatability was demonstrated for the used measurement technique. The critical straining conditions for solidification cracking for the tested steel und under this welding conditions has been detected KW - Laser beam welding KW - Solidification cracking KW - Critical strain KW - Critical strain rate KW - Optical flow PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-513070 DO - https://doi.org/10.1016/j.procir.2020.09.104 SN - 2212-8271 VL - 94 SP - 666 EP - 670 PB - Elsevier AN - OPUS4-51307 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - El-Sari, B. A1 - Biegler, M. A1 - Graf, B. A1 - Rethmeier, Michael T1 - Distortion-based validation of the heat treatment simulation of Directed Energy Deposition additive manufactured parts N2 - Directed energy deposition additive manufactured parts have steep stress gradients and an anisotropic microstructure caused by the rapid thermo-cycles and the layer-upon-layer manufacturing, hence heat treatment can be used to reduce the residual stresses and to restore the microstructure. The numerical simulation is a suitable tool to determine the parameters of the heat treatment process and to reduce the necessary application efforts. The heat treatment simulation calculates the distortion and residual stresses during the process. Validation experiments are necessary to verify the simulation results. This paper presents a 3D coupled thermo-mechanical model of the heat treatment of additive components. A distortion-based validation is conducted to verify the simulation results, using a C-ring shaped specimen geometry. Therefore, the C-ring samples were 3D scanned using a structured light 3D scanner to compare the distortion of the samples with different post-processing histories. KW - Directed Energy Deposition KW - Additive Manufacturing KW - Heat Treatment KW - Numerical Simulation KW - Finite Element Method PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-513153 DO - https://doi.org/10.1016/j.procir.2020.09.146 VL - 94 SP - 362 EP - 366 PB - Elsevier B.V. AN - OPUS4-51315 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Petrat, T. A1 - Kersting, R. A1 - Graf, B. A1 - Rethmeier, Michael T1 - Embedding electronics into additive manufactured components using laser metal deposition and selective laser melting N2 - The paper deals with the integration of a light emitting diode (LED) into an additive manufactured metal component. Selective laser melting (SLM) and laser metal deposition (LMD) are used. The material used is the chrome-nickel steel 316L. The basic component is manufactured by means of SLM and consists of a solid body and an area with grid structure. The solid body includes a duct in the shape of a groove with a recess for the positioning of the power cable. The LED is embedded in the grid structure via an inlet from the solid body. In further processing, the groove is filled with LMD. Two strategies with different parameter combinations were investigated. It shows that a high energy input near the power cable leads to its destruction. By using multiple parameter combinations during the manufacturing process, this destruction can be prevented. There was a comparison of both strategies with regard to the necessary number of tracks and duration of welding time. KW - Additive manufacturing KW - Condition monitoring KW - Process chain KW - Laser-metal-deposition KW - Selektive-laser-melting KW - Embedded electronics PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-479469 DO - https://doi.org/10.1016/j.procir.2018.08.071 SP - 168 EP - 171 PB - Elsevier Ltd. AN - OPUS4-47946 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schaumann, P. A1 - Schürmann, K. A1 - Pittner, Andreas A1 - Rethmeier, Michael T1 - Automatically Welded Tubular X-Joints for Jacket Substructures N2 - To increase the competitiveness of jacket substructures compared to monopiles a changeover from an individual towards a serial jacket production based on automated manufactured tubular joints combined with standardized pipes has to be achieved. Therefore, this paper addresses fatigue tests of automatically welded tubular X-joints focusing on the location of the technical fatigue crack. The detected location of the technical crack is compared to numerical investigations predicting the most fatigue prone notch considering the structural stress approach as well as the notch stress approach. Besides, the welding process of the automated manufactured tubular X-joints is presented. KW - Tubular X-joints KW - Fatigue tests KW - Technical crack detection KW - Local fatigue spproaches PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-513228 DO - https://doi.org/10.1002/cepa.1140 VL - 3 IS - 3-4 SP - 823 EP - 828 PB - Ernst & Sohn Verlag für Architektur und technische Wissenschaften GmbH & Co. KG CY - Berlin AN - OPUS4-51322 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - INPR A1 - Hildebrandt, R. A1 - Seifert, M. A1 - George, Janine A1 - Blaurock, S. A1 - Botti, S. A1 - Krautscheid, H. A1 - Grundmann, M. A1 - Sturm, C. T1 - Determination of acoustic phonon anharmonicities via second-order Raman scattering in CuI N2 - We demonstrate the determination of anharmonic acoustic phonon properties via second-order Raman scattering exemplarily on copper iodide single crystals. The origin of multi-phonon features from the second-order Raman spectra was assigned by the support of the calculated 2-phonon density of states. In this way, the temperature dependence of acoustic phonons was determined down to 10 K. To determine independently the harmonic contributions of respective acoustic phonons, density functional theory (DFT) in quasi-harmonic approximation was used. Finally, the anharmonic contributions were determined. The results are in agreement with earlier publications and extend CuI's determined acoustic phonon properties to lower temperatures with higher accuracy. This approach demonstrates that it is possible to characterize the acoustic anharmonicities via Raman scattering down to zero-temperature renormalization constants of at least 0.1 cm⁻¹. KW - DFT KW - Quasi-harmonic approximation KW - Raman KW - Phonons KW - Anharmonicity PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-583699 DO - https://doi.org/10.48550/arXiv.2305.18931 SN - 2331-8422 SP - 1 EP - 14 PB - Cornell University CY - Ithaca, NY AN - OPUS4-58369 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Naik, Aakash A1 - Ertural, Christina A1 - Dhamrait, Nidal A1 - Benner, Philipp A1 - George, Janine T1 - A Quantum-Chemical Bonding Database for Solid-State Materials N2 - An in-depth insight into the chemistry and nature of the individual chemical bonds is essential for understanding materials. Bonding analysis is thus expected to provide important features for large-scale data analysis and machine learning of material properties. Such chemical bonding information can be computed using the LOBSTER software package, which post-processes modern density functional theory data by projecting the plane wave-based wave functions onto an atomic orbital basis. With the help of a fully automatic workflow, the VASP and LOBSTER software packages are used to generate the data. We then perform bonding analyses on 1520 compounds (insulators and semiconductors) and provide the results as a database. The projected densities of states and bonding indicators are benchmarked on standard density-functional theory computations and available heuristics, respectively. Lastly, we illustrate the predictive power of bonding descriptors by constructing a machine learning model for phononic properties, which shows an increase in prediction accuracies by 27% (mean absolute errors) compared to a benchmark model differing only by not relying on any quantum-chemical bonding features. KW - Bonding Analysis KW - DFT KW - High-throughput KW - Database KW - Phonons KW - Machine Learning PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-582892 DO - https://doi.org/10.1038/s41597-023-02477-5 VL - 10 IS - 1 SP - 1 EP - 18 AN - OPUS4-58289 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Raute, J. A1 - Biegler, M. A1 - Rethmeier, Michael T1 - Process Setup and Boundaries of Wire Electron Beam Additive Manufacturing of High-Strength Aluminum Bronze N2 - In recent years, in addition to the commonly known wire-based processes of Directed Energy Deposition using lasers, a process variant using the electron beam has also developed to industrial market maturity. The process variant offers particular potential for processing highly conductive, reflective or oxidation-prone materials. However, for industrial usage, there is a lack of comprehensive data on performance, limitations and possible applications. The present study bridges the gap using the example of the high-strength aluminum bronze CuAl8Ni6. Multi-stage test welds are used to determine the limitations of the process and to draw conclusions about the suitability of the parameters for additive manufacturing. For this purpose, optimal ranges for energy input, possible welding speeds and the scalability of the process were investigated. Finally, additive test specimens in the form of cylinders and walls are produced, and the hardness profile, microstructure and mechanical properties are investigated. It is found that the material CuAl8Ni6 can be well processed using wire electron beam additive manufacturing. The microstructure is similar to a cast structure, the hardness profile over the height of the specimens is constant, and the tensile strength and elongation at fracture values achieved the specification of the raw material. KW - Wire electron beam additive manufacturing KW - Aluminum bronze KW - Wire-based additive manufacturing KW - EBAM KW - DED-EB PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-580890 DO - https://doi.org/10.3390/met13081416 VL - 13 IS - 8 SP - 1 EP - 16 PB - MDPI AN - OPUS4-58089 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Huo, W. A1 - Bakir, Nasim A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael A1 - Wolter, K. T1 - Strain Prediction Using Deep Learning during Solidification Crack Initiation and Growth in Laser Beam Welding of Thin Metal Sheets N2 - The strain field can reflect the initiation time of solidification cracks during the welding process. The traditional strain measurement is to first obtain the displacement field through digital image correlation (DIC) or optical flow and then calculate the strain field. The main disadvantage is that the calculation takes a long time, limiting its suitability to real-time applications. Recently, convolutional neural networks (CNNs) have made impressive achievements in computer vision. To build a good prediction model, the network structure and dataset are two key factors. In this paper, we first create the training and test sets containing welding cracks using the controlled tensile weldability (CTW) test and obtain the real strain fields through the Lucas–Kanade algorithm. Then, two new networks using ResNet and DenseNet as encoders are developed for strain prediction, called StrainNetR and StrainNetD. The results show that the average endpoint error (AEE) of the two networks on our test set is about 0.04, close to the real strain value. The computation time could be reduced to the millisecond level, which would greatly improve efficiency. KW - Convolutional neural network KW - Strain fields prediction KW - Laser beam welding KW - Solidification cracking PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-570565 DO - https://doi.org/10.3390/app13052930 VL - 13 IS - 5 SP - 1 EP - 15 PB - MDPI AN - OPUS4-57056 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - INPR A1 - Pauw, Brian Richard A1 - Laskina, Sofya A1 - Naik, Aakash A1 - Smales, Glen Jacob A1 - George, Janine A1 - Breßler, Ingo A1 - Benner, Philipp T1 - "Ultima Ratio": Simulating wide-range X-ray scattering and diffraction N2 - We demonstrate a strategy for simulating wide-range X-ray scattering patterns, which spans the small- and wide scattering angles as well as the scattering angles typically used for Pair Distribution Function (PDF) analysis. Such simulated patterns can be used to test holistic analysis models, and, since the diffraction intensity is on the same scale as the scattering intensity, may offer a novel pathway for determining the degree of crystallinity. The "Ultima Ratio" strategy is demonstrated on a 64-nm Metal Organic Framework (MOF) particle, calculated from Q < 0.01 1/nm up to Q < 150 1/nm, with a resolution of 0.16 Angstrom. The computations exploit a modified 3D Fast Fourier Transform (3D-FFT), whose modifications enable the transformations of matrices at least up to 8000^3 voxels in size. Multiple of these modified 3D-FFTs are combined to improve the low-Q behaviour. The resulting curve is compared to a wide-range scattering pattern measured on a polydisperse MOF powder. While computationally intensive, the approach is expected to be useful for simulating scattering from a wide range of realistic, complex structures, from (poly-)crystalline particles to hierarchical, multicomponent structures such as viruses and catalysts. KW - X-ray KW - Simulation KW - 3D Fourier Transform KW - High resolution KW - XRD KW - SAXS KW - PDF KW - Total scattering KW - X-ray scattering KW - Metal organic framework KW - Electron density map KW - FFT PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-572067 DO - https://doi.org/10.48550/arXiv.2303.13435 VL - Cornell University SP - 1 EP - 12 PB - Ithaca, NY AN - OPUS4-57206 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - El-Sari, B. A1 - Biegler, M. A1 - Rethmeier, Michael T1 - Investigation of the LME Susceptibility of Dual Phase Steel with Different Zinc Coatings N2 - The application of anti-corrosion coated, high-strength steels in the automotive industry has increased in recent years. In combination with various zinc-based surface coatings, liquid metal embrittlement cracking can be observed in some of these materials. A high-quality, crack-free spot-welded joint is essential to realize the lightweight potential of the materials. In this work, the LME susceptibility of different coatings, which will be determined by the crack length and the occurrence rate, will be investigated using a welding under external load setup. The uncoated specimens did not show any LME. EG, GI and GA showed significantly less LME than ZM coatings. The latter coatings showed much larger crack lengths than the EG, GI and GA coatings. Furthermore, two mechanisms regarding the LME occurrence rate were observed: the occurrence of LME in zinc–magnesium coatings was theorized to be driven by the material properties of the coatings, whereas the occurrence of LME at EG, GI and GA samples was forced mainly by the application of the external tensile load. In the experimental setup of this work, the materials were exposed to unusually high mechanical loads (up to 80% of their yield strength) to evoke LME cracks. KW - Widerstandspunktschweißen KW - Hochfester Stahl KW - Liquid Metal Embrittlement KW - Flüssigmetallinduzierte Rissbildung KW - Zink KW - AHSS PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-580428 DO - https://doi.org/10.3390/met13050890 VL - 13 IS - 5 SP - 1 EP - 11 PB - MDPI AN - OPUS4-58042 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - INPR A1 - Ganose, Alex A1 - Sahasrabuddhe, Hrushikesh A1 - Asta, Mark A1 - Beck, Kevin A1 - Biswas, Tathagata A1 - Bonkowski, Alexander A1 - Bustamante, Joana A1 - Chen, Xin A1 - Chiang, Yuan A1 - Chrzan, Daryl A1 - Clary, Jacob A1 - Cohen, Orion A1 - Ertural, Christina A1 - George, Janine A1 - Gallant, Max A1 - George, Janine A1 - Gerits, Sophie A1 - Goodall, Rhys A1 - Guha, Rishabh A1 - Hautier, Geoffroy A1 - Horton, Matthew A1 - Kaplan, Aaron A1 - Kingsbury, Ryan A1 - Kuner, Matthew A1 - Li, Bryant A1 - Linn, Xavier A1 - McDermott, Matthew A1 - Rohith Srinivaas Mohanakrishnan, A1 - Naik, Aakash A1 - Neaton, Jeffrey A1 - Persson, Kristin A1 - Petretto, Guido A1 - Purcell, Thomas A1 - Ricci, Francesco A1 - Rich, Benjamin A1 - Riebesell, Janosh A1 - Rignanese, Gian-Marco A1 - Rosen, Andrew A1 - Scheffler, Matthias A1 - Schmidt, Jonathan A1 - Shen, Jimmy-Xuan A1 - Sobolev, Andrei A1 - Sundararaman, Ravishankar A1 - Tezak, Cooper A1 - Trinquet, Victor A1 - Varley, Joel A1 - Vigil-Fowler, Derek A1 - Wang, Duo A1 - Waroquiers, David A1 - Wen, Mingjian A1 - Yang, Han A1 - Zheng, Hui A1 - Zheng, Jiongzhi A1 - Zhu, Zhuoying A1 - Jain, Anubhav T1 - Atomate2: Modular workflows for materials science N2 - High-throughput density functional theory (DFT) calculations have become a vital element of computational materials science, enabling materials screening, property database generation, and training of “universal” machine learning models. While several software frameworks have emerged to support these computational efforts, new developments such as machine learned force fields have increased demands for more flexible and programmable workflow solutions. This manuscript introduces atomate2, a comprehensive evolution of our original atomate framework, designed to address existing limitations in computational materials research infrastructure. Key features include the support for multiple electronic structure packages and interoperability between them, along with generalizable workflows that can be written in an abstract form irrespective of the DFT package or machine learning force field used within them. Our hope is that atomate2’s improved usability and extensibility can reduce technical barriers for high-throughput research workflows and facilitate the rapid adoption of emerging methods in computational material science. KW - Automation KW - DFT KW - Digitalisation KW - Materials design KW - Machine learning KW - Machine learned interatomic potentials PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-624487 DO - https://doi.org/10.26434/chemrxiv-2025-tcr5h SN - 2573-2293 SP - 1 EP - 66 PB - American Chemical Society (ACS) CY - Washington, D.C. AN - OPUS4-62448 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yang, Keke A1 - Wang, Zhuoqun A1 - Haak, Viktor A1 - Olfert, Viktoria A1 - El-Sari, Bassel A1 - Hein, David A1 - Biegler, Max A1 - Rethmeier, Michael A1 - Meschut, Gerson T1 - A novel welding schedule for expanding the expulsion-free process window in resistance spot welding of dissimilar joints with ultra-high strength steel N2 - This study introduces a novel approach to expanding the maximum expulsion-free process window in resistance spot welding (RSW) of dissimilar joints between ultra-high strength steel (UHSS) and mild steel. Quantitative analysis revealed that expulsion is driven by the interaction between nugget growth rate and plastic shell thickness. Based on this finding, the welding schedule was optimized by applying a preheating current to form an initial plastic shell, followed by a ramp-up current profile during the main welding phase. Welding simulations indicated that the ramp-up current slowed nugget growth, improved plastic shell formation, and prevented nugget breakthrough, thereby reducing the risk of expulsion. Experimental validation showed a 19 % increase in maximum expulsion-free heat input, with the nugget diameter increasing by 7.6 % to 8.94 mm compared to the reference welding schedule. Furthermore, even when expulsion occurred beyond the process window, this optimization delayed its occurrence, minimizing its impact on spot weld quality. Finally, the optimized welding schedule also exhibited significant robustness. Despite a 2 mm initial gap disturbance, the maximum expulsionfree heat input increased by 57 %, while the nugget diameter grew by 30 % to 8.92 mm. These results confirm that the proposed approach effectively extends the process window by preventing expulsion and enhances process stability. KW - Expulsion KW - Resistance spot welding KW - Finite element modelling KW - Preheating KW - Ultra-high-strength steel PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-626877 DO - https://doi.org/10.1016/j.jmapro.2025.02.009 SN - 2212-4616 VL - 137 SP - 306 EP - 309 PB - Elsevier BV AN - OPUS4-62687 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - INPR A1 - Zimmermann, Yoel A1 - Bazgir, Adib A1 - Al-Feghali, Alexander A1 - Ansari, Mehrad A1 - Bocarsly, Joshua A1 - Brinson, L. Catherine A1 - Chiang, Yuan A1 - Circi, Defne A1 - Chiu, Min-Hsueh A1 - Daelman, Nathan A1 - Evans, Matthew L. A1 - Gangan, Abhijeet S. A1 - George, Janine A1 - Harb, Hassan A1 - Khalighinejad, Ghazal A1 - Khan, Sartaaj Takrim A1 - Klawohn, Sascha A1 - Lederbauer, Magdalena A1 - Mahjoubi, Soroush A1 - Mohr, Bernadette A1 - Moosavi, Seyed Mohamad A1 - Naik, Aakash A1 - Ozhan, Aleyna Beste A1 - Plessers, Dieter A1 - Roy, Aritra A1 - Schöppach, Fabian A1 - Schwaller, Philippe A1 - Terboven, Carla A1 - Ueltzen, Katharina A1 - Wu, Yue A1 - Zhu, Shang A1 - Janssen, Jan A1 - Li, Calvin A1 - Foster, Ian A1 - Blaiszik, Ben T1 - 34 Examples of LLM Applications in Materials Science and Chemistry: Towards Automation, Assistants, Agents, and Accelerated Scientific Discovery N2 - Large Language Models (LLMs) are reshaping many aspects of materials science and chemistry research, enabling advances in molecular property prediction, materials design, scientific automation, knowledge extraction, and more. Recent developments demonstrate that the latest class of models are able to integrate structured and unstructured data, assist in hypothesis generation, and streamline research workflows. To explore the frontier of LLM capabilities across the research lifecycle, we review applications of LLMs through 34 total projects developed during the second annual Large Language Model Hackathon for Applications in Materials Science and Chemistry, a global hybrid event. These projects spanned seven key research areas: (1) molecular and material property prediction, (2) molecular and material design, (3) automation and novel interfaces, (4) scientific communication and education, (5) research data management and automation, (6) hypothesis generation and evaluation, and (7) knowledge extraction and reasoning from the scientific literature. Collectively, these applications illustrate how LLMs serve as versatile predictive models, platforms for rapid prototyping of domain-specific tools, and much more. In particular, improvements in both open source and proprietary LLM performance through the addition of reasoning, additional training data, and new techniques have expanded effectiveness, particularly in low-data environments and interdisciplinary research. As LLMs continue to improve, their integration into scientific workflows presents both new opportunities and new challenges, requiring ongoing exploration, continued refinement, and further research to address reliability, interpretability, and reproducibility. KW - Automation KW - LLM KW - Machine Learning KW - Agent KW - Bonding Analysis KW - Materials Searches KW - Finetuning PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-631720 DO - https://doi.org/10.48550/arXiv.2505.03049 SP - 1 EP - 33 AN - OPUS4-63172 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schmidt, Jonathan A1 - Merz, Benjamin A1 - Poka, Konstantin A1 - Mohr, Gunther A1 - Hilgenberg, Kai T1 - Surface structure analysis using visual high-resolution in situ process monitoring in laser powder bed fusion N2 - Parameter studies are a common step in selecting process parameters for laser powder bed fusion of metals (PBF-LB/M). Density cubes are commonly used for this purpose. Density cubes manufactured with varied process parameters can exhibit distinguishable surface structures visible to the human eye. The layer-wise process enables such surface structures to be detected during manufacturing. However, industrial visual in situ monitoring systems for PBF-LB/M currently have limited resolution and are incapable of reliably capturing small differences in the surface structures. In this work, a 65 MPixel high-resolution monochrome camera was integrated into an industrial PBF-LB/M machine together with a high-intensity LED (light-emitting diode) bar. Post-exposure images were taken to analyse differences in light reflection of fused areas. It is revealed that the grey-level co-occurrence matrix can be used to quantify the visual surface structure of nickel-based superalloy Inconel®939 density cubes per layer. The properties of the grey-level co-occurrence matrix correlate to the energy input and the resulting porosity of density cubes. Low-energy samples containing lack of fusion flaws show an increased contrast in the grey-level co-occurrence matrix compared to specimens with optimal energy input. The potential of high-resolution images for quality assurance via in situ process monitoring in PBF-LB/M is further discussed. KW - Additive manufacturing KW - Powder bed fusion KW - In situ monitoring KW - Image processing KW - High resolution camera PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-626685 DO - https://doi.org/10.1007/s40194-025-01955-1 SN - 1878-6669 SP - 1 EP - 15 PB - Springer Science and Business Media LLC AN - OPUS4-62668 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Savitsky, Viktor A1 - Schmies, Lennart A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Comparative performance of DIC and optical flow algorithms for displacement and strain analysis in laser beam welding N2 - The measurement of strain and displacement in the context of the welding process represents a significant challenge. Optical methods, such as digital image correlation (DIC) or optical flow algorithms, have demonstrated their efficacy in robust and reliable data acquisition in harsh environments, including those encountered in welding processes. Concurrently, a trade-off between the accuracy of the measurement and the computational resources required for the associated calculations must be evaluated on a case-by-case basis. The application of filters to initial images represents a technique that serves to enhance the quality and accuracy of the strain and displacement prediction. In the present study, the estimated error of two algorithms, namely the Lucas-Kanade (LK) and the inverse compositional Gauss-Newton (IC-GN), is compared on the basis of both synthetic and real welding images. The displacement field is evaluated for different zones in the laser weld seam with varying contrast performance. Based on the aforementioned results, a strain calculation was conducted for both methods, which yielded comparable results for the LK and IC-GN algorithms. KW - Laser speckle KW - DIC KW - Optical flow KW - Error estimation KW - Strain measurement KW - Laser beam welding PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-625919 DO - https://doi.org/10.1016/j.optlaseng.2025.108870 SN - 1873-0302 VL - 187 SP - 1 EP - 15 PB - Elsevier Ltd. AN - OPUS4-62591 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schmolke, Tobias A1 - Brunner-Schwer, Christian A1 - Biegler, Max A1 - Rethmeier, Michael A1 - Meschut, Gerson T1 - On welding of high-strength steels using laser beam welding and resistance spot weld bonding with emphasis on seam leak tightness N2 - The design of most electric vehicles provides for the positioning of the heavy energy storage units in the underbody of the cars. In addition to crash safety, the battery housing has to meet high requirements for gas tightness. In order to test the use of high-strength steels for this sub-assembly, this paper examines welded joints utilizing resistance spot weld bonding and laser remote welding, with special regard to the gas tightness of the welds. For this purpose, the pressure difference test and helium sniffer leak detection are presented and applied. The combination of both leak test methods has proven ideal in experimental investigations. For laser remote welding, gas-tight seams can be achieved with an inter-sheet gap of 0.1 mm, even if occasionally leaking samples cannot be prevented. Resistance spot welding suits gas-tight joining with both one- and two-component adhesives. Against the background of leak tightness, process fluctuations that lead to weld spatter and defects in the adhesive layer must be prevented with high priority. KW - Resistance spot weld bonding KW - Laser welding KW - Seam leak tightness KW - High-strength steel KW - Leak testing KW - Helium sniffer leak detection PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-624250 DO - https://doi.org/10.3390/jmmp7030116 SN - 2504-4494 VL - 7 IS - 3 SP - 1 EP - 14 PB - MDPI CY - Basel AN - OPUS4-62425 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - INPR A1 - Liu, Yuanbin A1 - Morrow, Joe D. A1 - Ertural, Christina A1 - Fragapane, Natascia L. A1 - Gardner, John L. A. A1 - Naik, Aakash A1 - Zhou, Yuxing A1 - George, Janine A1 - Deringer, Volker L. T1 - An automated framework for exploring and learning potential-energy surfaces N2 - Machine learning has become ubiquitous in materials modelling and now routinely enables large-scale atomistic simulations with quantum-mechanical accuracy. However, developing machine-learned interatomic potentials requires high-quality training data, and the manual generation and curation of such data can be a major bottleneck. Here, we introduce an automated framework for the exploration and fitting of potential-energy surfaces, implemented in an openly available software package that we call autoplex ('automatic potential-landscape explorer'). We discuss design choices, particularly the interoperability with existing software architectures, and the ability for the end user to easily use the computational workflows provided. We show wide-ranging capability demonstrations: for the titanium-oxygen system, SiO2, crystalline and liquid water, as well as phase-change memory materials. More generally, our study illustrates how automation can speed up atomistic machine learning -- with a long-term vision of making it a genuine mainstream tool in physics, chemistry, and materials science. KW - Machine learned interatomic potentials KW - Ab initio KW - DFT KW - Automation KW - Workflows KW - Machine learning KW - Materials design KW - Materials discovery PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-623188 DO - https://doi.org/10.48550/arXiv.2412.16736 SN - 2331-8422 SP - 1 EP - 27 PB - Cornell University CY - Ithaca, NY AN - OPUS4-62318 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skrotzki, Birgit A1 - Brookes, Stephen-Peter A1 - Kühn, Hans-Joachim A1 - Sievert, Rainer A1 - Klingelhöffer, Hellmuth A1 - Pfetzing, J. A1 - Peter, D. A1 - Eggeler, G. ED - Khan, A. S. ED - Kabirian, F. ED - Liu, J. T1 - Axial-torsional thermo-mechanical fatigue of a near-gamma TiAl-alloy N2 - The uniaxial, torsional and biaxial thermo-mechanical fatigue behavior of γ-TiAl alloy have been examined, at both in-phase (IP) and out-of-phase (OP). OP test conditions were most damaging and needed the lowest strain amplitudes. Pure torsional tests were found in between uniaxial IP and OP tests. The non-proportional multiaxial OP test showed a lower lifetime at the same equivalent mechanical strain amplitude compared to the other types of tests. The microstructure has been characterized applying electron microscopy. T2 - Plasticity '12 - 18th International Symposium on Plasticity and its Current Applications CY - San Juan, PR, USA DA - 03.01.2012 KW - TMF KW - Multiaxial fatigue KW - Titanium aluminides PY - 2012 SN - 0-9659463-0-4 SP - 187 EP - 189 PB - NEAT Press CY - Fulton, MD, USA AN - OPUS4-25325 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Karrasch, Andrea A1 - Wawrzyn, Eliza A1 - Schartel, Bernhard A1 - Jäger, Christian T1 - Solid-state NMR on thermal and fire residues of bisphenol A polycarbonate/silicone acrylate rubber/bisphenol A bis(diphenyl-phosphate)/(PC(SiR/BDP) and PC/SiR/BDP/zinc borate (PC/SiR/BDP/ZnB) - Part 1: PC charring and the impact of BDP and ZnB N2 - Structural changes in the condensed phase of bisphenol A polycarbonate (containing 0.45 wt% poly (tetrafluoroethylene))/silicone acrylate rubber/bisphenol A bis(diphenyl-phosphate) (PC/SiR/BDP) and PC/SiR/BDP/zinc borate (PC/SiR/BDP/ZnB) during thermal treatment in nitrogen atmosphere and in fire residues were investigated by solid-state NMR. H-1, B-11, C-13 and P-31 NMR experiments using direct excitation with a single pulse and H-1-P-31 cross-polarization (CP) were carried out including 31P(1 H) and C-13{P-31}double-resonance techniques (REDOR: Rotational Echo Double Resonance) on a series of heat-treated samples (580 K-850 K). Because many amorphous phases occur in the solid residues, and solid-state NMR spectroscopy addresses the most important sites carbon, phosphorus and boron, this paper is the key analytical approach for understanding the pyrolysis and flame retarding phenomenon in the condensed phase of PC/SiR/BDP and PC/SiR/BDP/ZnB. For the system PC/SiR/BDP it is shown that (i) at temperatures around 750-770 K (main decomposition step) carbonaceous charring of PC occurs and arylphosphate structures are still present, reacted in part with the decomposing PC; (ii) for higher temperatures from 770 K the phosphorus remaining in the solid phase increasingly converts to amorphous phosphonates and inorganic orthophosphates with a minor amount of crystalline orthophosphates; and (iii) H-1-P-31{H-1} CP REDOR and H-1-C-13{P-31} CP REDOR NMR experiments suggest that the phosphates and phosphonates are bound via oxygen to aromatic carbons, indicating the interaction with the carbonaceous char. When ZnB is added to the system PC/SiR/BDP, (i) ZnB leads to a slightly enhanced PC decomposition for temperatures below 750 K; (ii) alpha-Zn-3(PO4)(2) and borophosphate (BPO4) are formed in small amounts at high temperatures suggesting a reaction between BDP and ZnB during thermal decomposition; and (iii) most of the borate remains in the solid residues, forming an amorphous pure borate network, with the BO3/BO4 ratio increasing with higher temperatures. The NMR data of thermal and fire residues are highly correlated, underlining the importance of this work for understanding the pyrolysis and flame retardancy mechanisms in the condensed phase during the burning of the PC/SiR blends. (C) 2010 Elsevier Ltd. All rights reserved. KW - Flame retardance KW - NMR KW - Polycarbonate (PC) blends KW - Bisphenol-A bis(diphenyl)phosphate (BDP) KW - Zinc borate PY - 2010 DO - https://doi.org/10.1016/j.polymdegradstab.2010.07.034 SN - 0141-3910 SN - 1873-2321 VL - 95 IS - 12 SP - 2525 EP - 2533 PB - Applied Science Publ. CY - London AN - OPUS4-22647 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Sonntag, Nadja A1 - Jürgens, M. A1 - Uhlemann, Patrick A1 - Skrotzki, Birgit A1 - Olbricht, Jürgen T1 - Datasets for Service-Like Creep-Fatigue Experiments on Grade P92 Steel N2 - The dataset contains experimental mechanical data from complex service-like creep-fatigue experiments performed isothermally at 620 °C and a low strain amplitude of 0.2 % on tempered martensite-ferritic grade P92 steel. The data sets in text file format provide cyclic deformation (min. and max. stresses) and the total (hysteresis) data of all recorded fatigue cycles for three different creep-fatigue experiments: 1) a standard relaxation fatigue (RF) test with symmetrical dwell times of three minutes introduced at minimum and maximum strain, 2) a fully strain-controlled service-like relaxation (SLR) test combining these three-minute peak strain dwells with a 30-minute dwell in between at zero strain, and 3) a partly stress-controlled service-like creep (SLC) test combining the three-minute peak strain dwells with 30-minute dwells at constant stress. Further information on data and data acquisition, analysis, and experimental details are given in “Experimental Data from Service-Like Creep-Fatigue Experiments on Grade P92 Steel”, submitted to Data in Brief. Additional analyses of these datasets, as well as experimental findings and discussions are presented in “Creep-Fatigue of P92 in Service-Like Tests with Combined Stress- and Strain-Controlled Dwell Times”, submitted to International Journal of Fatigue. KW - Creep-fatigue KW - Stress relaxation KW - Dwell-Fatigue KW - Tempered martensite-ferritic steel PY - 2022 DO - https://doi.org/10.5281/zenodo.7198218 PB - Zenodo CY - Geneva AN - OPUS4-55995 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schartel, Bernhard T1 - Phosphorus-based flame retardancy mechanisms - Old hat or a starting point for future development? N2 - Different kinds of additive and reactive flame retardants containing phosphorus are increasingly successful as halogen-free alternatives for various polymeric materials and applications. Phosphorus can act in the condensed phase by enhancing charring, yielding intumescence, or through inorganic glass formation; and in the gas phase through flame inhibition. Occurrence and efficiency depend, not only on the flame retardant itself, but also on its interaction with pyrolysing polymeric material and additives. Flame retardancy is sensitive to modification of the flame retardant, the use of synergists/adjuvants, and changes to the polymeric material. A detailed understanding facilitates the launch of tailored and targeted development. KW - Fire retardancy KW - Red phosphorus KW - Phosphate KW - Phosphonate KW - Phosphinate KW - Phosphine oxide KW - Flame inhibition KW - Charring KW - Intumescence PY - 2010 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-220368 DO - https://doi.org/10.3390/ma3104710 SN - 1996-1944 VL - 3 IS - 10 SP - 4710 EP - 4745 PB - MDPI CY - Basel AN - OPUS4-22036 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Eisenbart, Miriam A1 - Hanke, Thomas A1 - Bauer, Felix A1 - Beygi Nasrabadi, Hossein A1 - Junghanns, Kurt A1 - Dziwis, Gordian A1 - Tikana, Ladji A1 - Parvez, Ashak Mahmud A1 - van den Boogaart, Karl Gerald A1 - Sajjad, Mohsin A1 - Friedmann, Valerie A1 - Preußner, Johannes A1 - Ramakrishnan, Anantha Narayanan A1 - Klengel, Sandy A1 - Meyer, Lars‐Peter A1 - Martin, Michael A1 - Klotz, Ulrich Ernst A1 - Skrotzki, Birgit A1 - Weber, Matthias T1 - KupferDigital: Ontology‐Based Digital Representation for the Copper Life Cycle N2 - The copper life cycle comprises numerous stages from the alloy production to the manufacturing and usage of engineered parts until recycling. At each step, valuable data are generated and stored; some are transferred to the subsequent stations. A thorough understanding of the materials’ behavior during manufacturing processes or throughout their product lifetime is highly dependent on a reliable data transfer. If, for example, a failure occurs during the service life, information about the manufacturing route can be of decisive importance for detecting the root cause of the failure. Additionally, the life cycle assessment hinges on the availability of data. Recording and storing interoperable structured data is, therefore, a thriving research field with huge implications for the economic strength of the manufacturing industry. In the KupferDigital project, it is demonstrated how an ontology‐based data space can be utilized not only as an innovative method for storing and providing interoperable life cycle data but also as a means to enable automated data analysis and evaluation, leading to new insights and the creation of new knowledge using semantic data and technologies. This work illustrates how data recorded at different research facilities can be integrated into one single data space, allowing queries across heterogeneous sources. KW - Copper Alloy KW - Ontology KW - Digitalization KW - Data Space KW - Semantic Representation PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630213 SN - 1527-2648 DO - https://doi.org/10.1002/adem.202401735 VL - 27 IS - 8 SP - 1 EP - 29 PB - Wiley AN - OPUS4-63021 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bayerlein, Bernd A1 - Hanke, T. A1 - Muth, Thilo A1 - Riedel, Jens A1 - Schilling, Markus A1 - Schweizer, C. A1 - Skrotzki, Birgit A1 - Todor, A. A1 - Moreno Torres, Benjami A1 - Unger, Jörg F. A1 - Völker, Christoph A1 - Olbricht, Jürgen T1 - A Perspective on Digital Knowledge Representation in Materials Science and Engineering N2 - The amount of data generated worldwide is constantly increasing. These data come from a wide variety of sources and systems, are processed differently, have a multitude of formats, and are stored in an untraceable and unstructured manner, predominantly in natural language in data silos. This problem can be equally applied to the heterogeneous research data from materials science and engineering. In this domain, ways and solutions are increasingly being generated to smartly link material data together with their contextual information in a uniform and well-structured manner on platforms, thus making them discoverable, retrievable, and reusable for research and industry. Ontologies play a key role in this context. They enable the sustainable representation of expert knowledge and the semantically structured filling of databases with computer-processable data triples. In this perspective article, we present the project initiative Materials-open-Laboratory (Mat-o-Lab) that aims to provide a collaborative environment for domain experts to digitize their research results and processes and make them fit for data-driven materials research and development. The overarching challenge is to generate connection points to further link data from other domains to harness the promised potential of big materials data and harvest new knowledge. KW - Data infrastructures KW - Digital representations KW - Digital workflows KW - Knowledge graphs KW - Materials informatics KW - Ontologies KW - Vocabulary providers PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-546729 DO - https://doi.org/10.1002/adem.202101176 SN - 1438-1656 SP - 1 EP - 14 PB - Wiley-VCH GmbH CY - Weinheim AN - OPUS4-54672 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madia, Mauro T1 - Ermittlung von Kitagawa-Takahashi Diagrammen auf der Basis der Schwingbruchmechanik N2 - Das Kitagawa-Takahashi Diagramm ist ein unverzichtbares Werkszeug zur Auslegung von Bauteilen aus fehlerbehafteten Werkstoffen. Zur Beschreibung des Diagramms werden im Allgemeinen die Modelle nach Kitagawa-Takahashi, El Haddad oder Chapetti verwendet, die sich aber im technisch relevanten Bereich zum Teil deutlich voneinander unterscheiden. Daher ist eine experimentelle Absicherung dieses Bereichs zwingend erforderlich. Im Rahmen dieser Arbeit wurden verschiedene Methoden zur experimentellen Absicherung miteinander verglichen, mit dem Ziel eine einfache und schnelle experimentelle Absicherung des KT-Diagramms zu ermöglichen. Die neue experimentelle Methode hat sich als nützliches Werkzeug zur Validierung von KT-Diagrammen erwiesen. Durch die Erzeugung von Kerben mittels eines Gravierlasers und die Durchführung der Versuche mit Potentialmessung kann das KT-Diagramm eines Werkstoffes schnell und mit wenig Aufwand validiert werden. T2 - 58. Tagung des Arbeitskreises Bruchmechanik und Bauteilsicherheit CY - Stuttgart, Germany DA - 24.02.2026 KW - Schwingbruchmechanik KW - Ermüdungsfestigkeit KW - Kitagawa-Takahashi Diagramm KW - Gleichstrom-Potentialsonde PY - 2026 AN - OPUS4-65645 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Han, Ying T1 - Aluminium High Temperature Fatigue N2 - The studied aluminium alloy is EN AW-2618A (2618A). It is very widely used for exhaust gas turbo-charger compressor wheels. Due to long operating times, high cycle fatigue (HCF) and material aging under the influence of temperatures up to 230 °C is particularly relevant for the wheels. The wheels are typically milled from round wrought blanks. From such round blanks, different testpieces are extracted and a comprehensive series of HCF tests is conducted at room temperature. The tests investigate the materials fatigue performance in the T61 state for two load-ratios, namely R = -1 and R = 0.1. Additionally, two overaged material states are tested, accounting for the aging process the material undergoes during long operating times at high temperatures. The experimental results are evaluated and compared to each other. Furthermore, the design process of notched specimens is presented. With the notched specimens, it is aimed to quantify the notch sensitivity of the material. Relating thereto, two potential model parameters for the fatigue lifetime model are introduced. T2 - FVV Frühjahrstagung 2022 CY - Würzburg, Germany DA - 31.03.2022 KW - High Cycle Fatigue KW - Aluminium Alloy KW - EN AW-2618A PY - 2022 AN - OPUS4-54886 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meng, Xiangmeng T1 - Numerical study of additional element transport in wire feed laser beam welding N2 - The distribution of the alloying elements from the filler wire in laser beam welding plays an important role on the property of the final weld. In this study, the transport phenomena in the wire feed laser beam welding are investigated numerically. A three-dimensional transient heat transfer and fluid flow model coupled with free surface tracing and element transport is developed. A ray-tracing method with local grid refinement algorithm is used to calculate the multiple reflections and Fresnel absorption on the keyhole wall. The filler material flows backward along the lateral side of the weld pool, and subsequently flows forward along the longitudinal plane to bring the additional alloying elements to the forepart of the weld pool. The occurrence of the bulging phenomenon may further prevent the downward transfer of the additional elements to the root of the weld pool. The numerical results show a good agreement with the experimental fusion line and element distribution. T2 - 11th CIRP Conference on Photonic Technologies [LANE 2020] CY - Online meeting DA - 07.09.2020 KW - Laser beam welding KW - Element transport KW - Filler material PY - 2020 AN - OPUS4-51568 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Skrotzki, Birgit T1 - Radii of S-phase Al2CuMg in Al-alloy EN AW 2618A after different aging times at 190°C N2 - The dataset contains data from quantitative microstructural analysis of transmission electron microscopy (TEM) studies of the S-phase (Al2CuMg) radii in Al-alloy EN AW 2618A. The investigated material and the applied methods were described in detail in two publications. KW - Aluminium alloy KW - EN AW 2618A a KW - S-phase KW - Al2CuMg KW - Aging KW - Creep KW - Radii distribution KW - TEM PY - 2022 UR - https://doi.org/10.5281/zenodo.6659461 UR - https://doi.org/10.5281/zenodo.7625259 DO - https://doi.org/10.5281/zenodo.6659460 PB - Zenodo CY - Geneva AN - OPUS4-55067 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Perret, Birgit A1 - Schartel, Bernhard A1 - Stöß, K. A1 - Ciesielski, M. A1 - Diederichs, J. A1 - Döring, M. A1 - Krämer, J. A1 - Altstädt, V. T1 - A new halogen-free flame retardant based on 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide for epoxy resins and their carbon fiber composites for the automotive and aviation industries N2 - The pyrolysis and fire behavior of halogen-free flame-retarded DGEBA/DMC, RTM6 and their corresponding 60 vol.-% carbon fibers (CF) composites were investigated. A novel phosphorous compound (DOPI) was used. Its action is dependent on the epoxy matrix. DGEBA/DMC and DOPI decompose independently of each other. Only flame inhibition occurs in the gas phase. RTM6 shows flame inhibition and a condensed phase interaction increasing charring. Both mechanisms decrease with increasing irradiance, whereas in RTM6-CF charring is suppressed at low ones. RTM6+DOPI shows a higher LOI (34.2%) than DGEBA/DMC+DOPI and a V-0 classification in UL 94. Adding CF only enhances the LOI, DOPI+CF leads to a superposition in LOI for DGEBA/DMC-CF+DOPI (31.8%, V-0) and a synergism for RTM6-CF+DOPI (47.7%, V-0). KW - Composites KW - Flame retardancy KW - Glass transition KW - Pyrolysis KW - Thermosets PY - 2011 DO - https://doi.org/10.1002/mame.201000242 SN - 1438-7492 SN - 1439-2054 VL - 296 IS - 1 SP - 14 EP - 30 PB - Wiley-VCH Verl. CY - Weinheim AN - OPUS4-22957 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sturm, Heinz A1 - Schartel, Bernhard A1 - Weiß, André A1 - Braun, Ulrike T1 - SEM/EDX: Advanced investigation of structured fire residues and residue formation N2 - Heterogeneous, gradual or structured morphology of fire residues plays an important role in fire retardancy of polymers. A scanning electron microscope with an attached energy dispersive X-ray spectrometer (SEM/EDX) is highlighted as a powerful tool for the advanced characterization of such complex fire residues, since it offers high resolution in combination with both good depth of field and analysis of chemical composition. Two examples are presented: First, comprehensive SEM/EDX investigation on a complex structured fire residue of glass fibre reinforced polyamide 6,6 (PA 66-GF) flame retarded by diethylaluminium phosphinate, melamine polyphosphate and some zinc borate. A multilayered surface crust (thickness ~ 24 µm) covers a rather hollow area stabilized by GF glued together. The resulting efficient thermal insulation results in self-extinguishing before pyrolysis is completed, even under forced-flaming combustion. Second, sophisticated, quasi online SEM/EDX imaging of the formation of residual protection layer in layered silicate epoxy resin nanocomposites (LSEC). Burning specimens were quenched in liquid nitrogen for subsequent analyses. Different zones were distinguished in the condensed phase characterized by distinct processes such as melting and ablation of organic material, as well as agglomeration, depletion, exfoliation and reorientation of the LS. KW - Fire residue KW - SEM/EDX KW - Fire retardancy KW - PA 66 KW - Layered silicate KW - Diethylaluminium phosphinate PY - 2012 DO - https://doi.org/10.1016/j.polymertesting.2012.03.005 SN - 0142-9418 VL - 31 IS - 5 SP - 606 EP - 619 PB - Elsevier CY - Amsterdam AN - OPUS4-25802 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schartel, Bernhard T1 - Towards evidence-based development of flame retarded polymers N2 - Competence in polymer research and development is founded not only on technical/methodical components such as know-how, knowledge and communication, but also on scientific components. According to many sources the latter can be identified as a) identifying topics, tasks, opportunities, challenges, etc. b) describing /understanding phenomena and c) using evidence. Accepting this Basic background, this contribution demonstrates how a, b and c can be fulfilled in the development of flame retarded polymeric materials. Based on different examples of our work over the last 10 years, it is shown that innovation and co-operation are used to tackle actualtasks and opportunities, and that multi-methodical approaches and key experiments are sufficient to generate a deep understanding of phenomena as well as systematic investigations and comprehensive assessments. What is more, the examples shown demonstrate how guidelines are deduced for future material developments, which is, of course, the ultimate benefit of using evidence in applied polymer Science and engineering. T2 - 243rd National ACS meeting - Spring 2012 CY - San Diego, CA, USA DA - 25.03.2012 KW - Flame retardancy KW - Halogen-free KW - Flame retardancy mechanism KW - Fire property assessment PY - 2012 SN - 978-0-8412-2727-9 SN - 1550-6703 N1 - Serientitel: PMSE Preprints – Series title: PMSE Preprints VL - 243 SP - 38-PMSE PB - Amer Chemical SOC CY - Washington, USA AN - OPUS4-26381 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ávila Calderón, Luis A1 - Graf, B. A1 - Rehmer, Birgit A1 - Petrat, T. A1 - Skrotzki, Birgit A1 - Rethmeier, Michael T1 - Characterization of Ti-6Al-4V fabricated by multilayer laser powder-based directed energy deposition N2 - Laser powder-based directed energy deposition (DED-L) is increasingly being used in additive manufacturing (AM). As AM technology, DED-L must consider specific challenges. It must achieve uniform volume growth over hundreds of layers and avoid heat buildup of the deposited material. Herein, Ti–6Al–4V is fabricated using an approach that addresses these challenges and is relevant in terms of transferability to DED–L applications in AM. The assessment of the obtained properties and the discussion of their relationship to the process conditions and resulting microstructure are presented. The quality of the manufacturing process is proven in terms of the reproducibility of properties between individual blanks and with respect to the building height. The characterization demonstrates that excellent mechanical properties are achieved at room temperature and at 400 °C. KW - AGIL KW - Laser powder-based directed energy deposition KW - Tensile properties KW - Ti-6Al-4V KW - Microstructure PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-542262 DO - https://doi.org/10.1002/adem.202101333 SN - 1438-1656 SN - 1527-2648 SP - 1 EP - 15 PB - Wiley-VCH CY - Weinheim AN - OPUS4-54226 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schartel, Bernhard T1 - Non-vegan flame-retardant (adjuvants in) biocomposites N2 - Emanating from developing flame retarded biocomposites, we have proposed renewable natural fibers (including keratin) taken from industrial waste as an authentic sustainable approach. More recently, we have investigated non-vegan flame retardant approaches. This paper loves to give you an insight into our ongoing projects on biogenic industrial wastes like leather, bone meal, and insects. Materials were characterized multi-methodically, flame retardant modes of action quantified, decomposition mechanism proposed, and synergisms explained. Considering the large quantities of leather waste (LW) in industrial-scale production, we underline LW as multifunctional bio-adjuvants. LW enhances the flame retardancy of poly(ethylene-vinyl acetate) (EVA) containing phosphorus flame retardants (P-FR). Products/by-products of the invertebrate and vertebrate farming, respectively, are promising bio-based adjuvants in flame retarded bio-epoxy thermosets. While the addition of bone meal yields the formation of an inorganic shield, protein-based powders from insects provide an intumescent behavior. In combination with a P-FR superior charring and self-extinguishing are obtained. Acknowledgement: In part of this work was supported by the Volkswagen Foundation grant “Experiment!” No. 97437. T2 - Fire and Polymers, workshop, ACS Division of Polymer Chemistry CY - Napa, California, US DA - 05.06.2022 KW - Fire behaviour KW - Renewable KW - Circular economy KW - Biocomposite PY - 2022 AN - OPUS4-55025 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wachtendorf, Volker T1 - Untersuchung der Witterungsbeständigkeit komplexer Funktionalitäten von Polymerwerkstoffen durch künstliche Bewitterung: Flammschutz N2 - In den letzten Jahrzehnten wurde die Degradation der polymeren Matrix von flammgeschützten Polymeren eingehend untersucht. Erst in den letzten Jahren jedoch hat sich die Frage der Lebensdauer der Funktionalität des Flammschutzes selbst als wichtige Fragestellung herauskristallisiert, z.B. bei Kabeln. Deshalb sollte diese Fragestellung durch systematisch-variierte künstliche Klima- und Bewitterungstests an flammgeschützten Polymerwerkstoffen untersucht werden T2 - 50. Jahrestagung der Gesellschaft für Umweltsimulation (GUS) CY - Online meeting DA - 23.03.2022 KW - Flammschutz KW - Witterungsbeständigkeit KW - Langzeitbeständigkeit KW - UV KW - E&E PY - 2022 AN - OPUS4-54541 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Suarez Ocano, Patricia T1 - Effect of the powder composition on the microstructure and mechanical properties of 316L stainless steel fabricated by laser powder bed fusion N2 - Additive manufacturing (AM) has seen rapid growth in recent decades, with Laser Powder Bed Fusion (PBF-LB/M) emerging as the leading technique for producing high-density, geometrically complex metal parts. Austenitic stainless steel 316L is one of the most studied alloys for PBF-LB/M due to its excellent strength, ductility, and corrosion resistance [1]. The microstructure formed during PBF-LB/M processing can improve certain mechanical properties compared to conventionally manufactured 316L [2]. However, the current 316L standards allow broad ranges for key alloying elements, particularly Cr and Ni. While such variations have little effect on conventionally produced alloys, emerging evidence shows that they can markedly alter the microstructure and mechanical properties in PBF-LB/316L—even within specification limits [3]. This study investigates through microstructural and thermodynamical assessment, how two powders of nominally standard 316L composition (Alloys A and B) respond to identical PBF-LB/M processing parameters. Despite identical printing conditions, Alloy A exhibited twice the grain size and five times higher low-angle grain boundary (LAGB) density compared to Alloy B . Conversely, Alloy B showed a significantly higher density of Σ3 twin boundaries, nearly absent in Alloy A. These microstructural differences are attributed primarily to variations in Cr and Ni content in the liquid, which may influence icosahedral short-range ordering (ISRO) mechanism [4]. ISRO potentially facilitates twin boundary formation, ultimately refining grain structure [5]. This work highlights the critical impact of compositional control on final part microstructures and consequent mechanical properties and emphasizes the need to reassess compositional tolerances for AM-specific applications. T2 - 5th Symposium on Materials and Additive Manufacturing (Additive 2026) CY - Kassel, Germany DA - 24.03.2026 KW - Additive manufacturing KW - 316L stainless steel KW - Chemical composition KW - Lcosahedral short-range ordering mechanism KW - Grain size PY - 2026 AN - OPUS4-65738 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Assessing the low cycle fatigue behaviour of additively manufactured Ti-6Al-4V: Challenges and first results N2 - The understanding of process-microstructure-property-performance (PMPP) relationships in additive manufacturing (AM) of metals is highly necessary to achieve wide-spread industrial application and replace conventionally manufactured parts, especially regarding safety-relevant applications. To achieve this understanding, reliable data and knowledge regarding material’s microstructure-property relationships (e.g. the role of defects) is needed, since it represents the base for future more targeted process optimizations and more reliable calculations of performance. However, producing reliable material data and assessing the AM material behaviour is not an easy task: big challenges are e.g. the actual lack of standard testing methods for AM materials and the occasional difficulties in finding one-to-one comparable material data for the conventional counterpart. This work aims to contribute to end this lack of reliable material data and knowledge for the low cycle fatigue behaviour of the most used titanium alloy in aerospace applications (Ti-6Al-4V). For this purpose, two sets of test specimens were investigated. The first set was manufactured from cylindrical rods produced by an optimized DED-L process and the second was manufactured from a hot formed round bar. The test specimens were cyclically loaded until failure in the low-cycle-fatigue (LCF) regime. The tests were carried out according to ISO 12106 between 0.3 to 1.0 % axial strain amplitude from room temperature up to 400°C. The LCF behaviour is described and compared between materials and with literature values based on cyclic deformation curves and strain-based fatigue life curves. Besides, the parameters of Manson-Coffin-Basquin relationship were calculated. The microstructures (initial and after failure) and fracture surfaces were comparative characterized. Thereby, the focus lied on understanding the role of grain morphology and defects on the failure mechanisms and fatigue lifetimes. For this latter characterization, optical microscopy (OM), scanning electron microscopy (SEM) and micro computed tomography (µCT) were used. T2 - 4th International Symposium on Fatigue Design and Material Defects CY - Online meeting DA - 26.05.2020 KW - Ti-6Al-4V KW - Additive manufacturing KW - Low cycle fatigue KW - Micro computed tomography KW - Microstructure PY - 2020 AN - OPUS4-50893 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Han, Ying A1 - Schriever, Sina A1 - von Hartrott, Philipp A1 - Rockenhäuser, Christian A1 - Skrotzki, Birgit T1 - Dataset on the Creep Properties of EN AW-2618A Aluminum Alloy in the T61 and an overaged condition N2 - This publication contains comprehensive metadata and test results of constant force creep tests according to DIN EN ISO 204 on the aluminum alloy EN AW-2618A in the T61 condition (8 h/530 °C/quenching in boiling water followed by 28 h/195 °C/air cooling) and in an overaged condition (T61 + 1.000 h/190 °C). The test temperatures cover 160 °C, 180 °C, 190 °C, and 230 °C, and the initial stresses range between 40 MPa and 290 MPa. KW - Creep KW - Aging KW - Overaging KW - Aluminum alloy KW - EN AW-2618A KW - High temperature PY - 2025 DO - https://doi.org/10.5281/zenodo.15744297 PB - Zenodo CY - Geneva AN - OPUS4-63572 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zirnstein, Benjamin A1 - Schulze, Dietmar A1 - Schartel, Bernhard T1 - Combination of phosphorous flame retardants and aluminum trihydrate in multicomponent EPDM composites N2 - Ethylene propylene diene monomer (EPDM) Rubbers with the flame retardants tris(2-ethylhexyl)phosphate, ammonium polyphosphate, polyaniline, and aluminum trihydroxide were prepared and analyzed in this study. The homogenous dispersion of the fillers in the rubber matrix was confirmed by scanning electron microscope. To investigate the interplay of the different flame retardants, the flame retardants were varied systematically. The comprehensive study sought combinations of flame retardants that allow high loadings of flame retardants without deterioration of the physical and mechanical properties of the EPDM rubber. The eight EPDM rubbers were investigated via thermogravimetric analysis and pyrolysis gas chromatography coupled with a mass spectrometer (Py GC/MS) to investigate the potential synergistic effects. In the Py-GC/MS experiments, 27 pyrolysis products were identified. Furthermore, UL 94, limiting oxygen index, FMVSS 302, glow wire tests, and cone calorimeter tests were carried out. In the cone calorimeter test the EPDM rubbers R-1AP and R-1/2P achieved an increase in residue at flameout of 76% and a reduction in total heat evolved of about 35%. Furthermore, the compounds R-1AP and R-1/2P achieved a reduction in MARHE to about 150 kW m−1, a reduction of over 50% compared to the unprotected rubber R. KW - EPDM KW - Rubber KW - Aluminum hydroxide (ATH) KW - Phosphorous flame retardant PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-502859 DO - https://doi.org/10.1002/pen.25280 SN - 1548-2634 VL - 60 IS - 2 SP - 267 EP - 280 PB - Wiley AN - OPUS4-50285 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agudo Jácome, Leonardo T1 - Low-Cycle Fatigue Behavior of Laser Powder Bed Fused Inconel 718 at Room and High Temperature N2 - The nickel-base superalloy Inconel 718 (IN718) is one of the most commonly used Ni-based superalloys for high temperature structural applications for its remarkable strength, as well as creep, fatigue, and corrosion resistance up to 650 °C. While IN718 has traditionally been employed as cast or wrought material, it is difficult to machine because of its high strength and toughness. The additive manufacturing of IN718 components made by metal AM has thus gained extensive attention to produce expensive near-net shaped components of high-temperature alloys such as IN718, for it saves material and costs in processing and machining steps. Among all metal additive manufacturing (AM) technologies, laser powder bed fusion (PBF-LB/M) is the most widespread, IN718 being one of the most common alloys produced with it. However, high cooling rates associated to the PBF-LB/M process, hinders the primary strengthening phases γ’’ and γ’ to form, as these cooling rates induce a dislocation cellular substructure, at which walls primary Laves phases bind segregating Nb, Ti and Mo. Many of the therefore needed heat-treatment strategies can then promote Laves-phase transformation into the stable δ phase along the cell and grain boundaries. Laves and δ phases, as well as grain-boundary primary carbides may have adverse effects on mechanical properties. The mostly needle-shaped δ phase was namely found to have a detrimental effect on creep rupture life while no direct effect on LCF fatigue life was evident. In this work room- and high-temperature (650 °C) low-cycle fatigue behavior of PBF-LB/M IN718 is investigated in the four-step heat-treated state and compared to wrought IN718. The microstructure of both materials is characterized across length scales via microscopy methods. The fatigue life at room temperature of the PBF-LB/M IN718 material is slightly lower than that for the wrought material, which is reversed at 650 °C. The cyclic stress response for both materials is marked by cyclic softening that is more pronounced at higher test temperatures. Multiple secondary cracks form at high strain amplitudes, at both room and high temperatures. High testing temperatures enhance specially crack formation at the transitions of regions between elongated grains and columns of stacked grains with ripple patterns in the PBF-LB/M material. Additional to this behavior, pronounced crack branching and deflection indicate that the cracks are controlled by sharp micromechanical gradients. T2 - EUROMAT 2025 CY - Granada, Spain DA - 14.09.2025 KW - Additive manufacturing KW - Low-cycle fatigue KW - Microstructural characterization KW - Ni-base superalloy PY - 2025 AN - OPUS4-64354 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Management of Reference Data of Creep of Ni-Based Superalloys Exemplified for CMSX-6 N2 - The identification of process-structure-property relationships of materials inevitably requires the combination of research data from different measurements. Therefore, the concepts related to FAIR (findable, accessible, interoperable, reusable) data handling, increasingly reported in literature, are particularly important in the materials science and engineering domain. However, they have not yet been integrated into a single, overarching methodological framework, particularly for reference data. Here, we introduce such a framework, which covers data generation, documentation, handling, storage, sharing, data search and discovery, retrieval, and usage. Furthermore, we prototypically implement it using a real dataset with creep data of a single-crystal CMSX-6 Ni-based superalloy. The implementation is traceable and permanently accessible through open repositories. The individual elements considered in the framework ensure the functionality and usability of the data and, thus, the adherence to the FAIR principles. In conjunction with this, we present a definition for reference data of materials. Our definition underlines particularly the importance of a comprehensive documentation, e.g., on material provenance, data processing procedures, and the software and hardware used, including software-specific input parameters, as these details enable data users or independent parties to assess the quality of the datasets and to reuse and reproduce the results. Reference data that is managed according to the proposed framework can be used to advance knowledge in the materials science and engineering domain, e.g., by identifying new process-structure-property relations. T2 - The 20th International Conference on Strength of Materials CY - Kyoto, Japan DA - 02.06.2025 KW - NFDI-MatWerk KW - Referenzdaten KW - Data schema KW - Creep PY - 2025 AN - OPUS4-63428 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Ávila Calderón, Luis A1 - Han, Ying A1 - Matzak, Kathrin A1 - Olbricht, Jürgen A1 - Skrotzki, Birgit T1 - NFDI-MatWerk/IUC02 data schema for elevated temperature tensile data of Ni-based superalloys N2 - Strength characteristics, such as proof strength and tensile strength, of metallic materials are usually measured at room temperature. However, for high-temperature materials, the values at operational temperatures are equally important for analyzing the mechanical behavior of components or for designing purposes. Elevated temperature tensile tests (often referred to as hot tensile tests) generally enable the measurement of the same material parameters as those obtained at room temperature. Typically, tensile and proof strength, elongation after fracture, and reduction of area are analyzed, with the focus often being on proof strength. The attached data schema for elevated temperature tensile tests was developed within the German NFDI-MatWerk initiative (https://nfdi-matwerk.de/). It builds on a previously published creep data schema and follows a reference data methodology that has also been previously outlined. The presented schema constitutes a structured approach for collecting all relevant information on an elevated temperature tensile test experiment. Overall, this development, as defined in the previously published data schema for creep data, aims to provide a comprehensive hierarchical data description that can be implemented in data management platforms (such as electronic laboratory notebooks), facilitate consistent quality assessment across different users and data providers, and promote the alignment of datasets to the FAIR principles by providing easy interoperability and full reusability. The presented schema was initially developed for datasets of Ni-based high-temperature alloys. However, thanks to its modular structure, it can also be applied to tensile tests of various metallic and other materials. Although the focus is on elevated temperature tensile testing, the data schema also offers a solid foundation for documenting room temperature tensile tests. In such cases, an adjustment of the requirement profile might be necessary, and categories or entries specific to mechanical testing at elevated temperatures, such as “temperature-measuring system”, “specified temperature”, or “soaking time”, become irrelevant. Overall, a detailed approach was followed to ensure the collection of all relevant information, including both metadata and test results. This includes, for example, comprehensive descriptions of the material’s manufacturing history and of the laboratory equipment, and basic strength and deformation characteristic values. The resulting data schema aims to support the description and identification of high-quality datasets, which may qualify as reference data of materials. Our current definition of reference data of materials has been published elsewhere. It should be noted, however, that not all research datasets —depending on their origin and purpose— require this full level of detail. Nevertheless, the presented data schema can support data providers in evaluating the completeness and value of their datasets. This version of the data schema covers elevated temperature tensile tests on both single- and polycrystalline specimen materials. The terminology is aligned with DIN EN ISO 6892-1 and DIN EN ISO 6892-2. It is designed to record the use of temperature measurement using thermocouples and the use of contacting extensometer systems. The requirement profile refers to the highest quality class of reference data, taken from calibrated instruments, and which shall enable the following usages: 1. Checking one's own elevated temperature tensile test results on nominally similar material 2. Verification of own testing set-up (e.g., by testing the same or a similar material) 3. Using the data as input data for simulations in the context of design or alloy development KW - NFDI MatWerk KW - Referenzdaten KW - Zugversuch KW - CMSX-6 KW - Datenschema KW - NFDI MatWerk KW - CMSX-6 KW - Data schema KW - Reference data KW - Tensile test PY - 2025 UR - https://doi.org/10.5281/zenodo.17846436 DO - https://doi.org/10.5281/zenodo.17846435 PB - Zenodo CY - Geneva AN - OPUS4-65190 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Mit Hilfe künstlicher Intelligenz neue Materialien finden N2 - Dieser Vortrag wurde im Rahmen einer Outreach-Veranstaltung für Schüler*innen gehalten (https://www.hansenberg.de/lernen/hansenberg-summit/summit-2022.html). Er beschreibt, wie wir an der BAM und an anderen Institutionen nach neuen Materialien suchen. T2 - Hansenberg Summit CY - Geisenheim, Germany DA - 09.07.2022 KW - Materialdesign KW - Materialinformatik PY - 2022 AN - OPUS4-55408 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Marquardt, R. A1 - Osayi, J. A1 - Kmieciak, S. A1 - Biegler, M. A1 - Rethmeier, Michael T1 - Verschleißschutz einer Schneckengeometrie durch funktional gradierte Materialien N2 - Hochbelastete Stahlbauteile lassen sich durch Auftragen von Kobalt-Chrom Legierungen vor Verschleiß schützen. Die plötzliche Änderung der Materialeigenschaften führt jedoch zu Spannungen und Rissen im Anbindungsbereich. Daraus resultierende Abplatzungen stellen eine Gefahr für die Funktionsfähigkeit der Maschine und damit für Mensch und Umwelt dar. Um die Belastbarkeit der Schutzschicht zu verbessern, kann die Anbindung durch einen gradierten Materialübergang optimiert werden. Diese funktional gradierten Materialien können mittels pulverbasiertem Directed Energy Deposition aufgetragen werden. Die Methodik zum Aufbau und zur Qualitätssicherung solcher Materialien wurde in vorangegangenen Arbeiten für dickwandige Geometrien gezeigt. Für dünnwandige Geometrien ist die Anwendbarkeit bisher unzureichend untersucht worden. Diese Arbeit zeigt am Beispiel einer dünnwandigen gradierten Schneckengeometrie die Einsatzfähigkeit der Methodik. Dafür wird die Gefügestruktur der Gradierung auf Fehler untersucht und der Härteverlauf gemessen. Außerdem wird die relative Dichte anhand eines bereits trainierten neuronalen Netzes vorhergesagt und mit einer Porositätsuntersuchung verglichen. T2 - 14. Tagung Verschleiß- und Korrosionsschutz von Bauteilen durch Auftragschweißen CY - Halle a. d. Saale, Germany DA - 12.06.2024 KW - Directed Enery Deposition KW - Funktionally Graded Material KW - Additive Manufacturing KW - DED KW - FGM KW - AM PY - 2024 SP - 1 EP - 7 PB - SLV Halle AN - OPUS4-60721 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sproesser, G. A1 - Schenker, S. A1 - Pittner, Andreas A1 - Borndörfer, R. A1 - Rethmeier, Michael A1 - Chang, Y.-J. A1 - Finkbeiner, M. T1 - Sustainable welding process selection based on weight space partitions N2 - Selecting a welding process for a given application is crucial with respect to the sustainability of part manufacturing. Unfortunately, since welding processes are evaluated by a number of criteria, preferences for one or the other process can be contradictory. However, the prevalent procedure of weight assignment for each criterion is subjective and does not provide information about the entire solution space. From the perspective of a decision maker it is important to be able to assess the entire set of possible weightings and answer the question which welding process is optimal for which set of weights. This issue is investigated by means of a weight space partitioning approach. Two welding processes are considered with respect to three criteria that reflect their economic and environmental performance. In order to find the most sustainable welding process the underlying weight space partition is evaluated. T2 - 13th Global Conference on Sustainable Manufacturing – Decoupling Growth from Resource Use CY - Bình Dương New City, Vietnam DA - 16.09.2015 KW - Welding costs KW - Multi-criteria decision support KW - LCA KW - Welding process selection KW - GMAW KW - Multi-attribute decision method PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-353740 DO - https://doi.org/10.1016/j.procir.2016.01.077 SN - 2212-8271 VL - 40 SP - 127 EP - 132 PB - Elsevier B.V. AN - OPUS4-35374 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Uhlmann, E. A1 - Düchting, J. A1 - Petrat, T. A1 - Graf, B. A1 - Rethmeier, Michael T1 - Heat treatment of SLM-LMD hybrid components N2 - Additive manufacturing is no longer just used for the production of prototypes but already found its way into the industrial production. However, the fabrication of massive metallic parts with high geometrical complexity is still too time-consuming to be economically viable. The combination of the powder bed-based selective laser melting process (SLM), known for its geometrical freedom and accuracy, and the nozzle-based laser metal deposition process (LMD), known for its high build-up rates, has great potential to reduce the process duration. For the industrial application of the SLM-LMD hybrid process chain it is necessary to investigate the interaction of the processes and its effect on the material properties to guarantee part quality and prevent component failure. Therefore, hybrid components are manufactured and examined before and after the heat treatment regarding the microstructure and the hardness in the SLM-LMD transition zone. The experiments are conducted using the nickel-based alloy Inconel 718. T2 - LiM 2019 CY - München, Germany DA - 23.06.2019 KW - Additive Manufacturing KW - Selective Laser Melting KW - Hybrid components KW - Inconel 718 KW - Laser Metal Deposition PY - 2019 SP - 1 EP - 9 AN - OPUS4-48410 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fritzsche, André A1 - Hilgenberg, Kai A1 - Teichmann, F. A1 - Pries, H. A1 - Rethmeier, Michael T1 - Electromagnetic porosity Reduction in Laser Beam Welding of Die-Cast Aluminum Alloy N2 - The present paper investigates the electromagnetic porosity reduction in partial penetration laser beam welding of 6 mm aluminum die casting AlSi9MnMg. Applying an electromagnetic field, a significant reduction of the porosity as well as smoothing of the surface of aluminum die casting can be observed. Starting from the reference case without an electromagnetic support, the porosity was reduced by 76 %. Especially big pores can be removed from the weld pool effectively due to their beneficial volume-to-area ratio whereas very small metallurgical pores tend to remain within the weld pool even when higher magnetic flux densities are applied. T2 - Lasers in Manufacturing Conference 2017 CY - Munich, Germany DA - 26.06.2017 KW - Laser beam welding KW - Die-cast aluminum KW - Porosity reduction KW - Electromagnetic influence PY - 2017 SP - 1 EP - 10 AN - OPUS4-41244 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winkler, Michael T1 - Automated Repair of Gas Turbine Blades Using DED-Arc N2 - Gas turbine blades are critical components in aerospace and power generation, often subject to wear, erosion, and fatigue-induced damage. Traditional repair methods are labor-intensive, costly, prone to inconsistencies, and not rapidly adaptable. This work presents an automated approach for repairing gas turbine blade tips using Wire and Arc Directed Energy Deposition (DED-Arc) in combination with a high-precision point to point registration technique of laser line triangulation (LLT) 3D scans. The proposed workflow begins with affixation of the milled down turbine blade to a work piece manipulator using a 3D printed clamping mechanism and a rough alignment of the turbine tip. Subsequently, the turbine blade’s geometry is acquired using a fully integrated 3D laser triangulation sensor, transforming, and aggregating the captured 2D line data into a 3D scan in the working user coordinate system using live feedback data from a finely calibrated industry robot. This point cloud representation of the real-world turbine blade is then used as the target during an advanced point-to-point shape registration technique transforming the digital representation of the repair process containing all relevant tool path and geometry data into the coordinate system of the real-world turbine blade. Afterwards, the turbine tip is then iteratively repaired whereby the turbine tip geometry is divided into differentiated sections, each with its own optimized process parameter set. A key innovation in this approach is the adaptability of the repair process through a closed-loop monitoring system. After each DED-Arc deposition, a 3D scan is performed to document the deposited geometry, to detect the interaction of the different process parameter sets, to activate an intervention if necessary, and calculate subsequent tool paths based on current geometry data. The results indicate that the combination of precise 3D scan registration with DED-Arc is a viable solution for the industrial-scale repair of gas turbine blades leading to significant reduction in labor, tooling, process, and time related cost. T2 - IIW Assembly CY - Genoa, Italy DA - 22.06.2025 KW - DED-Arc KW - Additive Manufacturing KW - Repair KW - Turbine Blade KW - Automation PY - 2025 AN - OPUS4-63624 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fabry, Çağtay T1 - A versatile approach to controlling electrode weaving motion in narrow gap GMAW N2 - The presentation describes a novel approach to dynamically adjusting the weaving motion of the electrode in narrow gap GMAW. An event driven arc sensor is used to dynamically adjust the weaving angle to variations in gap width by detecting each groove sidewall independently and in real-time. The approach presented requires only minimal user configuration for spray-arc or pulsed-arc transfer modes and can effectively be used in double- and single-sided weaving applications. Furthermore displacements of the welding torch with regards to the groove center line or contact-tip to workpiece distance are compensated. T2 - IIW Annual Assembly 2018 CY - Bali, Indonesia DA - 15.07.2018 KW - Arc sensor KW - Automation KW - Narrow-gap welding KW - Control PY - 2018 AN - OPUS4-45683 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meng, Xiangmeng A1 - Bachmann, Marcel A1 - Yang, Fan A1 - Rethmeier, Michael T1 - Toward prediction and insight of porosity formation in laser welding: A physics-informed deep learning framework N2 - The laser welding process is an important manufacturing technology for metallic materials. However, its application is often hindered by the occurrence of porosity defects. By far, an accurate prediction of the porosity defects and an insight into its formation mechanism are still challenging due to the highly nonlinear physics involved. In this paper, we propose a physics-informed deep learning (PIDL) framework by utilizing mechanistic modeling and experimental data to predict the porosity level during laser beam welding of aluminum alloys. With a proper selection of the physical variables (features) concerning the solidification, liquid metal flow, keyhole stability, and weld pool geometry, the PIDL model shows great superiority in predicting the porosity ratio, with a reduction of mean square error by 41 %, in comparison with the conventional DL model trained with welding parameters. Furthermore, the selected variables are fused into dimensionless features with explicit physical meanings to improve the interpretability and extendibility of the PIDL model. Based on a well-trained PIDL model, the hierarchical importance of the physical variables/procedures on the porosity formation is for the first time revealed with the help of the Shapley Additive Explanations analysis. The keyhole ratio is identified as the most influential factor in the porosity formation, followed by the downward flow-driven drag force, which offers a valuable guideline for process optimization and porosity minimization. KW - Laser beam welding KW - Physics-informed deep learning KW - Porosity prediction KW - Feature fusion KW - Hierarchical importance PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-624708 DO - https://doi.org/10.1016/j.actamat.2025.120740 VL - 286 SP - 1 EP - 13 PB - Elsevier B.V. AN - OPUS4-62470 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fabry, Çağtay A1 - Pittner, Andreas A1 - Hirthammer, Volker A1 - Rethmeier, Michael T1 - Recommendations for an Open Science approach to welding process research data N2 - The increasing adoption of Open Science principles has been a prevalent topic in the welding science community over the last years. Providing access to welding knowledge in the form of complex and complete datasets in addition to peer-reviewed publications can be identified as an important step to promote knowledge exchange and cooperation. There exist previous efforts on building data models specifically for fusion welding applications; however, a common agreed upon implementation that is used by the community is still lacking. One proven approach in other domains has been the use of an openly accessible and agreed upon file and data format used for archiving and sharing domain knowledge in the form of experimental data. Going into a similar direction, the welding community faces particular practical, technical, and also ideological challenges that are discussed in this paper. Collaboratively building upon previous work with modern tools and platforms, the authors motivate, propose, and outline the use of a common file format specifically tailored to the needs of the welding research community as a complement to other already established Open Science practices. Successfully establishing a culture of openly accessible research data has the potential to significantly stimulate progress in welding research. KW - Welding KW - Research data management KW - Open science KW - Digitalization KW - Weldx KW - Open source PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-529332 DO - https://doi.org/10.1007/s40194-021-01151-x SN - 1878-6669 SN - 0043-2288 SP - 1 EP - 9 PB - Springer CY - Heidelberg AN - OPUS4-52933 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Artinov, Antoni A1 - Karkhin, V. A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Mathematical modeling of the geometrical differences between the weld end crater and the steady-state weld pool N2 - The geometrical characteristics of the weld end crater are commonly used as a means of validating numerical results in welding simulations. In this paper, an analytical model is developed for calculating the cooling stage of the welding process after the moving energy source is turned off. Solutions for various combinations of heat sources and heated bodies are found. It is shown that after turning off the Energy source, additional melting of the base material in the longitudinal direction may occur due to the overheated liquid metal. The developed technique is applied to complete-penetration keyhole laser beam welding of 2 mm thick austenitic stainless-steel plate 316L at a Welding speed of 20 mm/s and a laser power of 2.3 kW. The results show a theoretical increase in the weld end crater length of up to 19% compared to the length of the steady-state weld pool. It is found that at the moment of switch off, the weld end crater center, where solidification of the liquid metal ends, is shifted from the heat source axis toward the weld pool tail. The solidification rate and the direction of crystallization of the molten material during the welding process and those in the weld end crater differ significantly. A good agreement between the computational results and the welding experiments is achieved. KW - Weld end crater KW - Steady-state weld pool KW - Mathematical modeling KW - Solidification KW - Laser beam welding PY - 2020 DO - https://doi.org/10.2351/7.0000068 VL - 32 IS - 2 SP - 022024-1 EP - 022024-6 PB - AIP Publishing AN - OPUS4-50767 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Artinov, Antoni T1 - On the relationship between the bulge effect and the hot cracking formation during deep penetration laser beam welding N2 - Recent studies have confirmed the widening of the weld pool interface, known as a bulge effect, during deep penetration high power laser beam welding. The link between such geometric particularities of the weld pool shape and the hot cracking phenomena is significant. The present work seeks to extend the level of understanding by investigating their relationship. A coupled multiphysics, multiscale numerical framework is developed, comprising a series of subsequent analyses. The study examines the influences of the bulge on the three most dominant effects causing hot cracking, namely the thermal cycles, the mechanical loading, and the local microstructure. The bulge in the weld pool shape forms approximately in the middle of the plate, thus correlating with the location of hot cracking. It increases the hot cracking susceptibility by enhancing the three dominant effects. The numerical results are backed up by experimental data. T2 - 11th CIRP Conference on Photonic Technologies [LANE 2020] CY - Online meeting DA - 07.09.2020 KW - Hot cracking KW - Bulge effect KW - Numerical modelling KW - Laser beam welding KW - Deep penetration PY - 2020 AN - OPUS4-51277 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Chaurasia, Prashant Kumar A1 - Fabry, Çağtay A1 - Pittner, Andreas A1 - Rethmeier, Michael T1 - Tandem-GMAW: advanced pulsed and short cicuiting process mode experimental data N2 - This dataset consists of raw recordings for 5 Tandem gas metal arc welding experiments (Tandem-GMAW / T-GMAW). KW - T-GMAW KW - High power welding KW - Deposition efficiency KW - Life Cycle Assessment PY - 2025 DO - https://doi.org/10.5281/zenodo.17951724 PB - Zenodo CY - Geneva AN - OPUS4-65206 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chaurasia, Prashant Kumar A1 - Fabry, Çağtay A1 - Pittner, Andreas A1 - De, Amitava A1 - Rethmeier, Michael T1 - Automated in situ monitoring and analysis of process signatures and build profiles during wire arc directed energy deposition N2 - Wire arc directed energy deposition (DED-Arc) is an emerging metal additive manufacturing process to build near-net shaped metallic parts in a layer-by-layer with minimal material wastage. Automated in situ monitoring and fast-responsive analyses of process signatures and deposit profiles during DED-Arc are in ever demand to print dimensionally consistent parts and reduce post-deposition machining. A comprehensive experimental investigation is presented here involving real-time synchronous measurement of arc current, voltage, and the deposit profile using a novel multi-sensor monitoring framework integrated with the DED-Arc set-up. The recorded current–voltage transients are used to estimate the time-averaged arc power, and energy input in real time for an insight of the influence of wire feed rate and printing travel speed on the deposit characteristics. A unique attempt is made to represent the geometric profiles of the single-track deposits in a generalized mathematical form corresponding to a segmented ellipse, which has exhibited the minimum root-mean-square error of 0.03 mm. The dimensional inconsistency of multi-track deposits is evaluated quantitatively in terms of waviness using build profile monitoring and automated estimation, which is found to increase with an increase in step-over ratio and energy input. For the multi-track mild steel deposits, the suitable range of step-over ratio for the minimum surface waviness is observed to lie between 0.6 and 0.65. Collectively, the proposed framework of synchronized process monitoring and real-time analysis provides a pathway to achieve dimensionally consistent and defect-free parts, and highlights the potential for closed-loop control systems for a wider industrial application of DED-Arc. KW - Additive Manufacturing KW - Arc welding KW - DED-arc KW - Real-time monitoring and control KW - Dimensional inconsistency PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-642029 DO - https://doi.org/10.1007/s40964-025-01333-9 SN - 2363-9512 SP - 1 EP - 20 PB - Springer Science and Business Media LLC CY - Cham AN - OPUS4-64202 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Marko, A. A1 - Bähring, S. A1 - Raute, J. A1 - Biegler, M. A1 - Rethmeier, Michael T1 - Quality Prediction in Directed Energy Deposition Using Artificial Neural Networks Based on Process Signals N2 - The Directed Energy Deposition process is used in a wide range of applications including the repair, coating or modification of existing structures and the additive manufacturing of individual parts. As the process is frequently applied in the aerospace industry, the requirements for quality assurance are extremely high. Therefore, more and more sensor systems are being implemented for process monitoring. To evaluate the generated data, suitable methods must be developed. A solution, in this context, was the application of artificial neural networks (ANNs). This article demonstrates how measurement data can be used as input data for ANNs. The measurement data were generated using a pyrometer, an emission spectrometer, a camera (Charge-Coupled Device) and a laser scanner. First, a concept for the extraction of relevant features from dynamic measurement data series was presented. The developed method was then applied to generate a data set for the quality prediction of various geometries, including weld beads, coatings and cubes. The results were compared to ANNs trained with process parameters such as laser power, scan speed and powder mass flow. It was shown that the use of measurement data provides additional value. Neural networks trained with measurement data achieve significantly higher prediction accuracy, especially for more complex geometries. KW - DED KW - Artificial neural network KW - Process monitoring KW - Quality assurance KW - Data preparation PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-547039 DO - https://doi.org/10.3390/app12083955 VL - 12 IS - 8 SP - 1 EP - 13 PB - MDPI AN - OPUS4-54703 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meng, Xiangmeng A1 - Putra, Stephen Nugraha A1 - Bachmann, Marcel A1 - Artinov, Antoni A1 - Rethmeier, Michael T1 - Influence of the free surface reconstruction on the spatial laser energy distribution in high power laser beam welding modeling N2 - An accurate and efficient description of the spatial distribution of laser energy is a crucial factor for the modeling of laser material processing, e.g., laser welding, laser cutting, or laser-based additive manufacturing. In this study, a 3D heat transfer and fluid flow model coupled with the volume-of-fluid algorithm for free surface tracking is developed for the simulation of molten pool dynamics in high-power laser beam welding. The underlying laser-material interactions, i.e., the multiple reflections and Fresnel absorption, are considered by a raytracing method. Two strategies of free surface reconstruction used in the ray-tracing method are investigated: a typical piecewise linear interface calculation (PLIC)-based method and a novel localized level-set method. The PLIC-based method is discrete, resulting in noncontinuous free surface reconstruction. In the localized level-set method, a continuous free surface is reconstructed, and, thus, the exact reflection points can be determined. The calculated spatial laser energy distribution and the corresponding molten pool dynamics from the two methods are analyzed and compared. The obtained numerical results are evaluated with experimental measurements to assure the validity of the proposed model. It is found that distinct patterns of the beam multiple reflections are obtained with the different free surface reconstructions, which shows significant influence not only on the molten pool behaviors but also on the localized keyhole dynamics. KW - Laser beam welding KW - Laser energy distribution KW - Weld pool dynamics KW - Ray teacing PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-562429 DO - https://doi.org/10.2351/7.0000739 SN - 1042-346X VL - 34 IS - 4 SP - 042023-1 EP - 042023-8 PB - Laser Institute of America CY - Orlando, Fla. AN - OPUS4-56242 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rethmeier, Michael T1 - Experimental study and numerical simulation of hot crack formation for novel laser weldability test N2 - Hot cracking susceptibility in laser beam welding was assessed for several stainless steels by means of the CTW test The strain rate has a significant influence on the formation of the hot crack It was possible to determine the critical strain and strain rate that led to shot crack formation A material ranking of hot cracking resistance could be made.A three-dimensional FEM using the contact element technique to simulate hot cracking during LBW under external load conditions was developed. Good agreement between the strain field measured using the DIC technique and the simulation results Susceptibility to hot cracking can be predicted by using FEM with the correct mechanical and thermo-physical material properties T2 - 8th International Conference Beam Technologies & Laser Application CY - St. Petersburg, Russia DA - 21.09.2015 KW - CTW-Test KW - Investigated materials KW - FEM study KW - Hot cracking PY - 2015 AN - OPUS4-38347 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bachmann, Marcel T1 - Lamé curves approximation for the assessment of the 3-D temperature distribution in keyhole mode welding processes N2 - A novel approach for the reconstruction of an equivalent volumetric heat source from a known weld pool shape is proposed. It is based on previously obtained weld pool geometries from a steady-state thermo-fluid dynamics simulation. Hereby the weld pool dimensions are obtained under consideration of the most crucial physical phenomena, such as phase transformations, thermo-capillary convection, natural convection and temperature-dependent material properties. The algorithm provides a time and calibration efficient way for the reproduction of the weld pool shape by local Lamé curves. By adjusting their parameters, the identification of the finite elements located within the weld pool is enabled. The heat input due to the equivalent heat source is assured by replacing the detected nodes’ temperature by the melting temperature. The model offers variable parameters making it flexible and adaptable for a wide range of workpiece thicknesses and materials and allows for the investigation of transient thermal effects, e.g. the cooling stage of the workpiece. The calculation times remain acceptably short especially when compared to a fully coupled process simulation. The computational results are in good agreement with performed complete-penetration laser beam welding experiments. T2 - International Congress on Applications of Lasers & Electro-Optics (ICALEO 2019) CY - Orlando, FL, USA DA - 07.10.2019 KW - Weld pool shape approximation KW - Keyhole mode laser beam welding KW - Numerical simulation KW - Superelliptic Lamé curves PY - 2019 AN - OPUS4-49309 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Petrat, T. A1 - Rethmeier, Michael ED - Rethmeier, Michael T1 - Schicht für Schicht Auftragsschweißen dreidimensionaler Körper N2 - Die Anwendung der additiven Fertigung nimmt stark zu. Eine neue Designfreiheit erlaubt es hier den Konstrukteurinnen und Konstrukteuren, die Bauteilfunktion in den Vordergrund der Entwicklungen zu stellen. Leichtbaustrukturen sowie Funktionsintegration machen es möglich, vormals Bauteile aus vielen Einzelkomponenten jetzt in einem einzigen Bauteil zu vereinigen. Experten am Fraunhofer IPK qualifizieren das Laser-Pulver-Auftragschweißen für die additive Fertigung und legen dabei besonderen Wert auf die Automatisierung des Verfahrens. KW - Laser-Pulver-Auftragsschweißen PY - 2016 SN - 1438-1125 IS - 1 SP - 18 EP - 19 AN - OPUS4-38746 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Miliūtė, Aistė A1 - Bustamante, Joana A1 - Karafiludis, Stephanos A1 - Zöllner, Moritz A1 - Eddah, Mustapha A1 - Emmerling, Franziska A1 - Mieller, Björn A1 - George, Janine A1 - Stawski, Tomasz M. T1 - Synthesis and phase purity of the negative thermal expansion material ZrV2O7 N2 - Synthesis of pure, homogeneous, and reproducible materials is key for the comprehensive understanding, design, and tailoring of material properties. In this study, we focus on the synthesis of ZrV2O7, a material known for its negative thermal expansion properties. We investigate the influence of solid-state and wet chemistry synthesis methods on the purity and homogeneity of ZrV2O7 samples. Our findings indicate that different synthesis methods significantly impact the material's characteristics. The solid-state reaction provided high-purity material through extended milling time and repeated calcination cycles, while the sol-gel reaction enabled a “near-atomic” level of mixing and, therefore, homogenous phase-pure ZrV2O7. We confirmed purity via X-ray diffraction and Raman spectroscopy, highlighting differences between phase-pure and multiphase ceramics. These analytical techniques allowed us to distinguish subtle differences in the structure of the material. Based on ab initio simulated phonon data, we were able to interpret the Raman spectra and visualise Raman active atom vibrations. We show that phase purity enables the unbiased characterisation of material properties such as negative thermal expansion. KW - NTE KW - Sol-gel KW - Solid-state KW - Ab-initio KW - XRD KW - Raman PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-624013 DO - https://doi.org/10.1039/d4tc04095c SN - 2050-7534 SP - 1 EP - 13 PB - Royal Society of Chemistry (RSC) AN - OPUS4-62401 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kolmangadi, Mohamed A. A1 - Wani, Y. M. A1 - Schönhals, Andreas A1 - Nikoubashman, A. T1 - Coarse-Grained Simulations of Columnar Ionic Liquid Crystals: Comparison with Experiments N2 - We simulate a homologous series of guanidinium-based columnar ionic liquid crystals (ILCs) using coarse-grained molecular dynamics (MD) simulations with the Martini force field. We systematically vary the length of alkyl side chains, ILC-n (n = 8, 12, 16), and compare our results with previous experimental findings. Experimentally, ILC-8 exhibits a narrow mesophase window and weak columnar order, while ILC-12 and ILC-16 display a broad mesophase window and high columnar order. The MD simulations show that ILC-8 forms a percolated structure, whereas the longer chain analogues self-assemble into columns, with columnar assembly becoming more prominent as the side chain length increases, in qualitative agreement with the experiments. Furthermore, the intercolumnar distance increases monotonically with increasing side chain length and decreases with increasing temperature. Finally, we find that the diffusion coefficient and ionic conductivity decrease substantially with increasing chain length, consistent with experimental observations. We attribute this decrease in mobility to the formation of hexagonally ordered columns, which restrict transport more than percolated networks. KW - Ionic liquid crystals PY - 2024 DO - https://doi.org/10.1021/acs.jpcb.4c03041 SN - 1520-6106 SP - 1 EP - 8 PB - ACS AN - OPUS4-60857 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sproesser, G. A1 - Chang, Y.-J. A1 - Pittner, Andreas A1 - Finkbeiner, M. A1 - Rethmeier, Michael T1 - Energy efficiency and environmental impacts of high power gas metal arc welding N2 - Single-wire gas metal arc welding (SGMAW) and high power tandem GMAW (TGMAW) are evaluated with respect to energy efficiency. The key performance indicator electrical deposition efficiency is applied to reflect the energy efficiency of GMAW in different material transfer modes. Additionally, the wall-plug efficiency of the equipment is determined in order to identify the overall energy consumption. The results show that energy efficiency can be increased by 24% and welding time is reduced over 50% by application of the tandem processes. A comparative life cycle assessment of a 30-mm-thick weld is conducted to investigate the influences of the energy efficiency on the environmental impacts. The environmental impacts on the categories global warming potential, acidification potential, eutrophication potential, and photochemical ozone creation potential can be reduced up to 11% using an energy-efficient TGMAW process. KW - Tandem gas metal arc welding KW - Life cycle assessment (LCA) KW - Energy efficiency KW - High power welding PY - 2017 DO - https://doi.org/10.1007/s00170-017-9996-7 SN - 0268-3768 SN - 1433-3015 VL - 91 IS - 9-12 SP - 3503 EP - 3513 PB - Springer CY - London AN - OPUS4-39564 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Sproesser, G. A1 - Change, Y.-J. A1 - Pittner, Andreas A1 - Finkbeiner, M. A1 - Rethmeier, Michael ED - Stark, R. ED - Bonvoisin, J. ED - Seliger, G. T1 - Sustainable technologies for thick metal plate welding N2 - Welding is the most important joining technology. In the steel construction industry, e.g. production of windmill sections, welding accounts for a main part of the manufacturing costs and resource consumption. Moreover, social issues attached to welding involve working in dangerous environments. This aspect has unfortunately been neglected so far, in light of a predominant focus on economics combined with a lack of suitable assessment methods. In this chapter, exemplary welding processes are presented that reduce the environmental and social impacts of thick metal plate welding. Social and environmental Life Cycle Assessments for a thick metal plate joint are conducted for the purpose of expressing and analysing the social and environmental impacts of welding. Furthermore, it is shown that state-of-the-art technologies like Gas Metal Arc Welding with modified spray arcs and Laser Arc-Hybrid Welding serve to increase social and environmental performance in contrast to common technologies, and therefore offer great potential for sustainable manufacturing. KW - Human health G. KW - Life cycle assessment (LCA) KW - Arc welding KW - Laser arc-hybrid welding KW - Resource efficiency KW - Social life cycle assessment (SLCA) PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-390025 SN - 978-3-319-48513-3 SN - 978-3-319-48514-0 DO - https://doi.org/10.1007/978-3-319-48514-0 SN - 2194-0541 SN - 2194-055X SP - 71 EP - 84 PB - Springer CY - Cham, Switzerland AN - OPUS4-39002 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meng, Xiangmeng A1 - Putra, Stephen Nugraha A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Parametric study of the laser energy absorption in high-power laser beam welding N2 - Laser energy absorption on the keyhole wall is decisive for the thermodynamic behavior and the resultant weld properties in the high-power laser beam welding process. However, its highly transient nature on a microsecond scale makes the quantitative analysis challenging. In this paper, the influence of the relevant welding parameters on laser energy absorption is studied statistically by utilizing multiphysical modeling, in which the three-dimensional transient keyhole dynamics and thermo-fluid flow are calculated. A dynamic mesh adaption technique and a localized level-set-based ray-tracing method are employed to improve the model accuracy further. The results show that the focus position has a remarkable effect on the time-averaged laser absorption, and in contrast, the laser energy distribution regime is only slightly influenced by the welding speed in the studied parameter range (1.5–3.0 m/min). The absorption ratio of the laser energy on the keyhole front wall decreases with increasing welding speed and increases with upward-moving focus positions. The comparison between the calculated results and the experimental measurements ensures the validity of the proposed model. T2 - International Congress of Applications of Lasers & Electro-Optics 2024 CY - Los Angeles, CA, USA DA - 03.11.2024 KW - Laser beam welding KW - Laser energy absorption KW - Weld pool KW - Parametric study KW - Multiphysics modeling PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-616070 DO - https://doi.org/10.2351/7.0001537 SN - 1042-346X VL - 36 IS - 3 SP - 1 EP - 6 PB - AIP Publishing AN - OPUS4-61607 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Avilov, Vjaceslav A1 - Fritzsche, André A1 - Bachmann, Marcel A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Full penetration laser beam welding of thick duplex steel plates with electromagnetic weld pool support N2 - Full penetration high power bead-on-plate laser beam welding tests of up to 20 mm thick 2205 duplex steel plates were performed in PA position. A contactless inductive electromagnetic (EM) weld pool support system was used to prevent gravity drop-out of the melt. Welding experiments with 15 mm thick plates were carried out using IPG fiber laser YLR 20000 and Yb:YAG thin disk laser TruDisk 16002. The laser power needed to achieve a full penetration was found to be 10.9 and 8.56kW for welding velocity of 1.0 and 0.5 m min(-1), respectively. Reference welds without weld pool support demonstrate excessive root sag. The optimal value of the alternating current (AC) power needed to completely compensate the sagging on the root side was found to be approximate to 1.6 kW for both values of the welding velocity. The same EM weld pool support system was used in welding tests with 20 mm thick plates. The laser beam power (TRUMPF Yb:YAG thin disk laser TruDisk 16002) needed to reach a full penetration for 0.5 m min(-1) was found to be 13.9 kW. Full penetration welding without EM weld pool support is not possible-the surface tension cannot stop the gravity drop-out of the melt. The AC power needed to completely compensate the gravity was found to be 2 kW. (C) 2016 Laser Institute of America T2 - ICALEO 2015 - 34th International congress on applications of lasers & electro-optics CY - Atlanta, GA, USA DA - 2015-10-18 KW - Electromagnetic weld pool support KW - Laser beam welding KW - Duplex stainless steel PY - 2015 SN - 978-1-940168-05-0 SP - 571 EP - 579 PB - Amer inst physics CY - Melville, NY, USA AN - OPUS4-35035 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bevilacqua, Tommaso A1 - Gumenyuk, Andrey A1 - Habibi, Niloufar A1 - Hartwig, Philipp A1 - Klawonn, Axel A1 - Lanser, Martin A1 - Rethmeier, Michael A1 - Scheunemann, Lisa A1 - Schröder, Jörg T1 - Large-scale thermo-mechanical simulation of laser beam welding using high-performance computing: A qualitative reproduction of experimental results N2 - Laser beam welding (LBW) is a non-contact joining technique that has gained significant importance in modern industrial manufacturing. One potential problem, however, is the formation of solidification cracks, which particularly affects alloys with a pronounced melting range. The aim of the present work is the development of computational methods and software tools to numerically simulate LBW. In order to obtain a sufficiently accurate solution, a large number of finite elements has to be used. Therefore, a highly parallel scalable solver framework, based on the software library PETSc, was used to solve this computationally challenging problem on a high-performance computing architecture. Finally, the experimental results and the numerical simulations are compared. They are found to be in good qualitative agreement, which confirms the validity of the numerical simulations and allows for a better interpretation of the experimentally observed strain distribution. KW - Laser beam welding KW - Thermo-mechanical processes KW - Solidification cracking KW - High-performance computing KW - Domain decomposition methods PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-652902 DO - https://doi.org/10.1016/j.rineng.2025.108827 SN - 2590-1230 VL - 29 SP - 1 EP - 11 PB - Elsevier CY - Amsterdam AN - OPUS4-65290 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon T1 - Thermografische Prozessüberwachung bei der BAM – Additive Fertigung von Metallen N2 - Vorstellung des TF-Projektes ProMoAM und von Ergebnissen des in-situ Monitorings mit Thermografie T2 - Sitzung des VDI-GPL-FA 105.2 Additive Manufacturing-Metalle CY - Online meeting DA - 27.02.2019 KW - Additive manufacturing KW - In situ Monitoring KW - Thermograhy PY - 2019 AN - OPUS4-53534 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yang, Chunliang A1 - Yang, Fan A1 - Meng, Xiangmeng A1 - Putra, Stephen Nugraha A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Phase-field simulation of the dendrite fragmentation by electromagnetic stirring in AA5754 aluminum alloy laser beam welding N2 - A phase-field model including magnetic field induced dendrite fragmentation was established and applied to the cases with different initial crystal nuclear positions for AA5754 aluminum alloy electromagnetic laser beam welding. Compare the calculated results that include dendrite fragmentation caused by the thermal electromagnetic Lorentz force with the results that consider only the thermal electromagnetic Lorentz force, without fragmentation, at the characteristic time instants. Both in the early and late stages, the small fragmentation at the dendrite tip promotes the number of higher-order branches and their growth, especially in the direction perpendicular to the solidification. The later stage fragmentation has the possibility of breaking one grain into several, which verifies the possibility of grain refinement caused by dendrite fragmentation. The fracture surface caused by fragmentation also makes more solid-liquid interfaces and their growth. In addition, the cases with different initial nuclear positions were compared. The grain growth in the low-temperature zone can be inhibited by the equiaxed grains' fragmentation at the high-temperature area (179.8 μm² and 14.7 % start at the center, 115.4 μm² and 9.4 % start at the high-temperature corner, 134.3 μm² and 10.9 % start at the low-temperature corner), which is another kind of grain refinement by the dendrite fragmentation. This kind of inhibition effect on grain growth in the low-temperature region will be enhanced with the increasing time interval between the two crystal nuclei’ appearance (179.8 μm² and 14.7 % when virtual grains appear at t = 4.3803 s and t = 4.3803 s, 134.3 μm² and 10.9 % at t = 4.0977 s and t = 3.9564 s, and 115.4 μm² and 9.4 % at t = 3.8151 s and t = 3.5325 s). KW - Laser beam welding KW - Electromagnetic KW - Aluminum alloys KW - Phase field method KW - Equiaxed grain KW - Dendrite fragmentation PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-656610 DO - https://doi.org/10.1016/j.cwe.2025.100014 SN - 3117-4159 VL - 35 IS - 1 SP - 1 EP - 12 PB - Elsevier B.V. AN - OPUS4-65661 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Neubert, Sebastian A1 - Pittner, Andreas A1 - Rethmeier, Michael T1 - Numerical sensitivity analysis of TRIP-parameter K on weld residual stresses for steel S355J2+ N N2 - A combined experimental numerical approach is applied for sensitivity analysis of the transformation induced plasticity (TRIP)-parameter K on weld residual stresses for welding of structural steel of grade S355J2+N. K was determined experimentally using the Gleeble 3500 facility. A thermomechanical FE model of the real welding process was experimentally validated against temperature field and X-ray stress measurements. Within sensitivity analyses K was varied by several orders of magnitude and the influence on the calculated residual stresses is evaluated by performing corresponding FEA. The correct order of magnitude is sufficient to reproduce the residual stresses qualitatively and quantitatively. KW - TRIP - transformation induced plasticity KW - welding residual stresses KW - sensitivity analysis KW - FEA PY - 2016 DO - https://doi.org/10.1080/01495739.2015.1124641 SN - 0149-5739 VL - 2016 IS - 39/2 SP - 201 EP - 219 PB - Journal of Thermal Stresses AN - OPUS4-35880 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yang, Fan A1 - Meng, Xiangmeng A1 - Putra, Stephen Nugraha A1 - Artinov, Antoni A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Numerical analysis of the effect of an oscillating metal vapor plume on the keyhole and molten pool behavior during deep penetration laser beam welding N2 - The effect of the oscillating metal vapor plume on the keyhole and molten pool behavior during the laser beam welding of AlMg3 aluminum alloys is investigated by experimental and numerical methods. The real-time height of the metal vapor plume is measured by high-speed camera observation. The obtained experimental results are used to evaluate the additional heating source and laser beam attenuation caused by the scattering and absorption based on the Beer–Lambert theory. Furthermore, the dynamic behavior of the metal vapor plume is incorporated into a 3D transient heat transfer and fluid flow model, coupled with the ray tracing method, for the laser beam welding of the AlMg3 alloy. It is found that additional heating resulting from the scattered and absorbed laser beam energy by the metal vapor plume significantly expands the shape of the molten pool on the top region. Moreover, the oscillating metal vapor plume caused the fluctuation of the high-temperature region in the molten pool. The probability of keyhole collapse at the bottom increases 17% due to the oscillating laser power induced by the laser beam attenuation. The internal interplay between the metal vapor plume, molten pool shape, and keyhole collapse is obtained. The developed model has been validated by experiments, which shows a good agreement. T2 - International Congress of Applications of Lasers & Electro-Optics 2023 CY - Chicago, IL, USA DA - 16.10.2023 KW - Deep penetration laser beam welding KW - Numerical simulation KW - Oscillating vapor plume KW - Keyhole collapse PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-587978 DO - https://doi.org/10.2351/7.0001094 SN - 1938-1387 SN - 1042-346X VL - 35 IS - 4 SP - 1 EP - 10 PB - AIP Publishing CY - Melville, NY AN - OPUS4-58797 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rethmeier, Michael A1 - Gook, Sergej A1 - Biegler, Max A1 - Gumenyuk, Andrey T1 - Anwendung einer Kombination aus Laserhybrid- und Unterpulverschweißen zum Fügen dicker Bleche aus Schiffbaustahl EH36 N2 - In diesem Beitrag wird ein Schweißverfahren vorgestellt, mit dem 30 mm dicke Bleche aus Schiffbaustahl EH36 effizient und werkstoffgerecht gefügt werden können. Die wirtschaftlichen Vorteile des Verfahrens ergeben sich aus dem Wegfall der aufwendigen Kantenvorbereitung und der Reduzierung des Schweißzusatzbedarfs. Die Stumpfschweißnähte werden in einer Lagen-/Gegenlage-Technik durch Laserhybridschweißen und Unterpulverschweißen ausgeführt. Dabei erfolgt die Laserhybridschweißung als Einschweißung mit einer Tiefe von etwa 25 mm, während die Unterpulvernaht als zweiter Durchgang auf der gegenüberliegenden Seite des Bauteils mit einer Einschweißtiefe von 8 mm aufgebracht wird. Die Überlappung der beiden Lagen gewährleistet einen geschlossenen Nahtquerschnitt. Dank der partiellen Durchschweißung der Laserhybridnaht entfällt die Notwendigkeit zur Wurzelformierung. Darüber hinaus bietet die Prozesskombination eine höhere Toleranz gegenüber Ungenauigkeiten in der Kantenvorbereitung, was die Prozesskomplexität reduziert. Der Einsatz dieses robusteren Verfahrens, das weniger von einer präzisen Kantenvorbereitung abhängig ist, erleichtert die Produktionsvorbereitung, minimiert die Fehleranfälligkeit und senkt die Nachbearbeitungskosten. Dies macht das Laserhybridschweißen besonders attraktiv für Anwendungen im Schiffbau. T2 - 22. Tagung Schweißen in der maritimen Technik und im Ingenieurbau CY - Hamburg, Germany DA - 13.05.2025 KW - Laserhybridschweißen KW - Unterpulverschweißen KW - Kerbschlagbiegeversuch PY - 2025 SP - 87 EP - 98 PB - DVS – Deutsche Verband für Schweißen und verwandte Verfahren e. V AN - OPUS4-63342 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Artinov, Antoni T1 - Numerical study of the bulging effect in deep penetration laser beam welding N2 - This article is devoted to the study of the bulging effect in deep penetration laser beam welding. The numerical results of the investigations are based upon experimental results from previous studies to reveal the relationship between the bulging effect and the hot cracking formation, as well as the mixing of alloying elements in the weld pool. The widening of the molten pool in its center area can be observed in full penetration as well as in partial penetration welds on 8 mm and 12 mm thick structural steel plates, respectively. The weld pool shape is extracted from the simulations to evaluate the extent of the necking of the solidification line as well as the bulging phenomena and its influence on the hot cracking phenomena. Relying on an earlier numerical study utilizing a fixed keyhole, simulation models considering a dynamic keyhole are developed thereto. Additionally, the mixing behavior of alloying elements during partial penetration is investigated. The link between the bulge and the studied phenomena is found to be significant. T2 - Lasers in Manufacturing Conference 2021 CY - Online meeting DA - 21.06.2021 KW - Deep penetration laser beam welding KW - Welding simulation KW - Solidification cracking KW - Bulging effect PY - 2021 AN - OPUS4-52847 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yang, Fan A1 - Meng, Xiangmeng A1 - Putra, Stephen Nugraha A1 - Artinov, Antoni A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Numerical analysis of the effect of the metal vapor plume on the keyhole and the molten pool behavior during deep penetration laser beam welding N2 - The effect of the oscillating metal vapor plume on the keyhole and molten pool behavior during the laser beam welding of AlMg3 aluminum alloys is investigated by the experimental and numerical method. The real-time height of the metal vapor plume is measured by high-speed camera observation. The obtained experimental results are used to evaluate the additional heating source and laser beam attenuation caused by the scattering and absorption based on the Beer-Lambert theory. Furthermore, the dynamic behavior of the metal vapor plume is incorporated into a 3D transient heat transfer and fluid flow model, coupled with the ray tracing method, for the laser beam welding of the AlMg3 alloy. It is found that the additional heating resulting from the scattered and absorbed laser beam energy by the metal vapor plume significantly expands the shape of the molten pool on the top region. Moreover, the oscillating metal vapor plume caused the fluctuation of the molten pool shape. The probability of keyhole collapse at the bottom increases significantly to 72% due to the oscillating laser power induced by the laser beam attenuation. The internal interplay between the metal vapor plume, molten pool shape, and the keyhole collapse are obtained. The developed model has been validated by the experiments, which shows a good agreement. T2 - International Congress of Applications of Lasers & Electro-Optics 2023 CY - Chicago, Illinois, USA DA - 16.10.2023 KW - Deep penetration laser beam welding KW - Numerical simulation KW - Oscillating vapor plume KW - Keyhole collapse PY - 2023 SP - 1 EP - 10 AN - OPUS4-58841 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lemke, J. T1 - Water and gas atomized AISI 316L powder for DED-LB: A comparative study on powder properties and build quality N2 - Powder properties are considered a key factor in part quality in laser additive manufacturing, although few studies have investigated the effects in directed energy deposition (DED). Water atomized (WA) and gas atomized (GA) powders are frequently used but may result in different part properties due to powder properties. To examine their qualification for DED-LB, this work examines powders and build quality of AISI 316L. Also, examination techniques are compared. The results show that the powder production has no relevant influence on porosity and Archimedian density of built parts. WA powders show good processability in DED-LB, despite unfavorable morphology. In contrast, WA specimen reach only 10% fracture elongation in tensile testing whereas GA-based specimen achieve 30%. Tensile strength of both is above 500 MPa. The reason for the lower mechanical property values can be attributed to defects and oxides. WA powders may provide a cost-effective alternative for DED-LB when mechanical load requirements are not important. T2 - Lasers in Manufacturing Conference CY - Munich, Germany DA - 23.06.2025 KW - DED-LB KW - Porosity KW - AISI 316L KW - Water atomized KW - Gas atomized KW - Powder PY - 2025 AN - OPUS4-65120 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bakir, Nasim T1 - Influence of the weld pool geometry on solidification cracking in partial penetration high power laser beam welding N2 - Solidification cracking is still a serious problem in laser beam welding, especially in the welding of thick-walled plates. The influence of weld pool geometry on solidification cracking in partial penetration welding of thick plates is investigated within scope of this study. Therefore, a specific experimental setup of steel and quartz glass in butt configuration and on the side with high-speed camera were used to record the weld pool shape. In addition, the influence of laser inclination angle on the weld pool geometry and on solidification crack formation was investigated. The results show a bulge in the weld pool root, which is separated from an upper region by a necking region. This leads to a case where there are three different longitudinal region lengths with different solidification zones. This temporal sequence of solidification strongly promotes the formation of solidification cracks in the weld root. T2 - LANE 2022: 12th CIRP Conference on Photonic Technologies CY - Fürth, Germany DA - 04.09.2022 KW - Laser beam welding KW - Weld pool shape KW - Solidification craking PY - 2022 AN - OPUS4-56395 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gumenyuk, Andrey T1 - Anwendung der Magnettechnik zum Laserstrahlschweißen von dickwandigen Konstruktionen N2 - Elektromagnetische Schmelzbadkontrolle wurde erfolgreich für Laser-MSG-Hybridprozess an einem (ferromagnetischen) 20 mm Baustahl und einem Pipelinestahl eingesetzt. Einlagiges Laserstrahlschweißen von dickwandigen(>20 mm) in PA-Position bei geringeren Schweißgeschwindigkeiten prinzipiell möglich. Reduzierung der Schweißgeschwindigkeit beim Laserstrahlschweißen hat eine Verringerung der notwendigen Laserleistung und eine Verbesserung der mechanisch-technologischen Eigenschaften von Schweißverbindungen zur Folge. T2 - Anwendertreffen Laserverbund Berlin-Brandenburg e.V. CY - Berlin, Germany DA - 17.10.2018 KW - Magnettechnik PY - 2018 AN - OPUS4-43943 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Laskina, Sofya T1 - Computing the forward and inverse problem of X-ray scattering N2 - Continuing progress in the field of X-ray scattering methods empowers scientists with new possibilities to capture the most important piece of information about the structure of the sample - its 3D electron density. Although the first methods appeared almost a century ago, recovering the density structure of a sample is still very problematic. Most avail-able imaging techniques transform a 3D electron density of a realspace structure into the 2D Fourier Transform of the intensity of scattered waves in the reciprocal space. This process causes a loss of information. Firstly, instead of a 3D sample, a 2D image is created, and secondly, the phase information of the scattered waves is lost. The latter is known as the ”phase problem” and poses a serious obstacle on a way to recover a 3D electron density. In this work, we draw attention to the problem of forward and inverse Small Angle X-Ray Scattering. In the first, forward, part, we rethink the existing pipelines to computationally simulate such scattering experiments. Although there are efficient implementations of fast Fourier transformation, they often have some drawbacks. For instance, to calculate a 3D fast Fourier transform it is required to place its density in the RAM. For high-resolution structures of size > 1024 3 , this becomes very problematic, as the whole density structure requires more than 16 GB of memory. CUDA solution allows for a very fast and parallelizable implementation of high-resolution data on hundreds of last-generation machines. Such computations are very pricy and inaccessible for most scientists. To bypass this limitation, we propose a solution for a split-up 3D fast Fourier transform, which is implemented as a sequence of 2D and 1D operations. We compare our implementation on the simulated 3D shapes and show the result of a proof-of-concept on 4096 3 Metallorganic framework density structure. In the second, inverse problem, we train an invertible neural network, that given scattering data can predict the shape and its parameters. The architecture is built such, that the inverse problem is learned together with the forward process - the Fourier Transformation. We achieved very good results with this architecture, nonetheless, further testing is required, as the current training set only encompasses three simple shapes: sphere, hard sphere and cylinder. All code to reproduce and analyze the results is available at https: //github.com/sofyalaski/SAXS-simulations. KW - Machine Learning KW - SAXS KW - DFT PY - 2023 SP - 1 EP - 76 PB - Freie Universität Berlin CY - Berlin AN - OPUS4-56798 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Amariamir, Sasan A1 - Benner, Philipp A1 - George, Janine T1 - Prediction of materials synthesizability N2 - In the pursuit of discovering materials with desirable properties, extending the available material libraries is crucial. High-throughput simulations have become an integral part in designing new materials in the past decades. However, there is no straightforward way of distinguishing synthesizable materials from all the proposed candidates. This project focuses on employing AI-driven methods to estimate synthesizability of materials. Up to now, material scientists and engineers have relied on domain knowledge as well as empirical heuristics to guess the stability and synthesizability of molecules and crystals. The famous Pauling rules of crystal stability are an example of such heuristics. However, after the accelerating material discovery in all the years since Pauling, these rules now fail to account for the stability of most known crystals. A new predictive set of heuristics for crystal stability/synthesizability is unlikely to be uncovered by human perception, given the magnitude and dimensionality of crystallographic data. Hence, a data-driven approach should be proposed to find a predictive model or set of heuristics which differentiate synthesizable crystal structures from the rest. The main challenge of this research problem is the lack of a negative set for classification. Here, there are two classes of data: the positive class which contains synthesizable materials and the negative class which contains materials which are not synthesizable. While the data from the positive class is simply the data of crystals which have been experimentally synthesized, we do not have access to data points which are certainly unsynthesizable. Strictly speaking, if an attempt of synthesizing a crystal fails, it does not necessarily follow that the crystal is not synthesizable. Also, there is no database available which contains the intended crystal structures of unsuccessful synthesis attempts. This project proposes a semi-supervised learning scheme to predict crystal synthesizability. The ML model is trained on experimental and theoretical crystal data. The initial featurization focuses on local environments which is inspired by the Pauling Rules. The experimental data points are downloaded through the Pymatgen API from the Materials Project database which contains relaxed structures recorded in Inorganic Crystal Structure Database – ICSD. The theoretical data is queried from select databases accessible through the Optimade project’s API. T2 - MSE Congress 2022 CY - Darmstadt, Germany DA - 27.09.2022 KW - Synthesizability KW - PU Learning KW - Cheminformatics PY - 2022 AN - OPUS4-56731 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - A Quantum-Chemical Bonding Database for Solid-State Materials N2 - A deep insight into the chemistry and nature of individual chemical bonds is essential for understanding materials. Bonding analysis is expected to provide important features for large-scale data analysis and machine learning of material properties. Such information on chemical bonds can be calculated using the LOBSTER (www.cohp.de) software package, which post-processes data from modern density functional theory computations by projecting plane wave-based wave functions onto a local atomic orbital basis. We have performed bonding analysis on 1520 compounds (insulators and semiconductors) using a fully automated workflow combining the VASP and LOBSTER software packages. We then automatically evaluated the data with LobsterPy (https://github.com/jageo/lobsterpy) and provide results as a database. The projected densities of states and bonding indicators are benchmarked on VASP projections and available heuristics, respectively. Lastly, we illustrate the predictive power of bonding descriptors by constructing a machine-learning model for phononic properties, which shows an increase in prediction accuracies by 27 % (mean absolute errors) compared to a benchmark model differing only by not relying on any quantum-chemical bonding features. T2 - Sommersymposium des Fördervereins Chemieolympiade CY - Online meeting DA - 15.04.2023 KW - Automation KW - Chemical Bonds KW - DFT KW - Quantum Chemistry PY - 2023 AN - OPUS4-57310 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Pauw, Brian Richard A1 - Laskina, Sofya A1 - Naik, Aakash A1 - Smales, Glen Jacob A1 - George, Janine A1 - Breßler, Ingo A1 - Benner, Philipp T1 - Jupyter notebook and VASP calculation details accompanying the manuscript: "Ultima Ratio: Simulating wide-range X-ray scattering and diffraction" N2 - Summary: This notebook and associated datasets (including VASP details) accompany a manuscript available on the ArXiv (https://doi.org/10.48550/arXiv.2303.13435) and hopefully soon in a journal as short communication as well. Most of the details needed to understand this notebook are explained in that paper with the same title as above. For convenience, the abstract is repeated here: Paper abstract: We demonstrate a strategy for simulating wide-range X-ray scattering patterns, which spans the small- and wide scattering angles as well as the scattering angles typically used for Pair Distribution Function (PDF) analysis. Such simulated patterns can be used to test holistic analysis models, and, since the diffraction intensity is presented coupled to the scattering intensity, may offer a novel pathway for determining the degree of crystallinity. The "Ultima Ratio" strategy is demonstrated on a 64-nm Metal Organic Framework (MOF) particle, calculated from $Q<0.01$\,$\mathrm{nm}^{-1}$ up to $Q\approx150$\,$\mathrm{nm}^{-1}$, with a resolution of 0.16\,\AA. The computations exploit a modified 3D Fast Fourier Transform (3D-FFT), whose modifications enable the transformations of matrices at least up to $8000^3$ voxels in size. Multiple of these modified 3D-FFTs are combined to improve the low-$Q$ behaviour. The resulting curve is compared to a wide-range scattering pattern measured on a polydisperse MOF powder. While computationally intensive, the approach is expected to be useful for simulating scattering from a wide range of realistic, complex structures, from (poly-)crystalline particles to hierarchical, multicomponent structures such as viruses and catalysts. KW - X-ray KW - Simulation KW - Scattering KW - MOUSE KW - Nanomaterials KW - XRD KW - SAXS KW - PDF KW - Total scattering KW - 3D Fourier transform KW - High resolution KW - FFT PY - 2023 DO - https://doi.org/10.5281/zenodo.7764044 PB - Zenodo CY - Geneva AN - OPUS4-57207 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - "Ultima Ratio": Multi-scale, high-resolution 3D-FFT scattering pattern simulations N2 - This talk highlights a proof-of-concept that demonstrates the ability to calculate high-resolution Fourier transforms. These can be combined with multi-scale modeling to simulate scattering over a wide range, from small-angle scattering to XRD and PDF. T2 - Shapespyer/MuSSIC Launch Workshop CY - Didcot, UK DA - 20.02.2023 KW - X-ray scattering KW - Simulation KW - Fourier Transform KW - 3D KW - High resolution KW - Multi-scale PY - 2023 AN - OPUS4-57031 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Naik, Aakash A1 - Ertural, Christina A1 - Dhamrait, Nidal A1 - Benner, Philipp A1 - George, Janine T1 - A Quantum-Chemical Bonding Database for Solid-State Materials (JSONS: Part 1) N2 - This database consists of bonding data computed using Lobster for 1520 solid-state compounds consisting of insulators and semiconductors. It consists of two kinds of json files. Smaller lightweight JSONS consists of summarized bonding information for each of the compounds. The files are named as per ID numbers in the materials project database. Here we provide also the larger computational data json files for 700 compounds. This files consists of all important LOBSTER computation output files data stored as dictionary. KW - Bonding analysis KW - Automation KW - Materials Informatics KW - Computational Chemistry KW - Database PY - 2023 DO - https://doi.org/10.5281/zenodo.7794811 PB - Zenodo CY - Geneva AN - OPUS4-57439 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Naik, Aakash A1 - Ertural, Christina A1 - Dhamrait, Nidal A1 - Benner, Philipp A1 - George, Janine T1 - A Quantum-Chemical Bonding Database for Solid-State Materials (JSONS: Part 2) N2 - This database consists of bonding data computed using Lobster for 1520 solid-state compounds consisting of insulators and semiconductors. The files are named as per ID numbers in the materials project database. Here we provide the larger computational data JSON files for the rest of the 820 compounds. This file consists of all important LOBSTER computation output files data stored as a dictionary. KW - Bonding analysis KW - Automation KW - Materials Informatics KW - Computational Chemistry KW - Database PY - 2023 DO - https://doi.org/10.5281/zenodo.7821727 PB - Zenodo CY - Geneva AN - OPUS4-57440 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Naik, Aakash A1 - Ertural, Christina A1 - Dhamrait, Nidal A1 - Benner, Philipp A1 - George, Janine T1 - Quantum-Chemical Bonding Database (Unprocessed data : Part 1) N2 - This data is associated with the manuscript "A Quantum-Chemical Bonding Database for Solid-State Materials." Refer to mpids.txt to see data related to which compounds are available in the tar file. (mp-xxx refer to Materials Project ID) Refer to README.md file instructions to reproduce the data. KW - Bonding analysis KW - Automation KW - Materials Informatics KW - Computational Chemistry KW - Database PY - 2023 DO - https://doi.org/10.5281/zenodo.7852082 PB - Zenodo CY - Geneva AN - OPUS4-57441 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Naik, Aakash A1 - Ertural, Christina A1 - Dhamrait, Nidal A1 - Benner, Philipp A1 - George, Janine T1 - Quantum-Chemical Bonding Database (Unprocessed data : Part 3) N2 - This data is associated with the manuscript "A Quantum-Chemical Bonding Database for Solid-State Materials." Refer to mpids.txt to see data related to which compounds are available in the tar file. (mp-xxx refer to Materials Project ID) KW - Bonding analysis KW - Automation KW - Materials Informatics KW - Computational Chemistry KW - Database PY - 2023 DO - https://doi.org/10.5281/zenodo.7852791 PB - Zenodo CY - Geneva AN - OPUS4-57443 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Naik, Aakash A1 - Ertural, Christina A1 - Dhamrait, Nidal A1 - Benner, Philipp A1 - George, Janine T1 - Quantum-Chemical Bonding Database (Unprocessed data : Part 4) N2 - This data is associated with the manuscript "A Quantum-Chemical Bonding Database for Solid-State Materials." Refer to mpids.txt to see data related to which compounds are available in the tar file. (mp-xxx refer to Materials Project ID) KW - Bonding analysis KW - Automation KW - Materials Informatics KW - Computational Chemistry KW - Database PY - 2023 DO - https://doi.org/10.5281/zenodo.7852798 PB - Zenodo CY - Geneva AN - OPUS4-57444 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Naik, Aakash A1 - Ertural, Christina A1 - Dhamrait, Nidal A1 - Benner, Philipp A1 - George, Janine T1 - Quantum-Chemical Bonding Database (Unprocessed data : Part 5) N2 - This data is associated with the manuscript "A Quantum-Chemical Bonding Database for Solid-State Materials." Refer to mpids.txt to see data related to which compounds are available in the tar file. (mp-xxx refer to Materials Project ID) KW - Bonding analysis KW - Automation KW - Materials Informatics KW - Computational Chemistry KW - Database PY - 2023 DO - https://doi.org/10.5281/zenodo.7852806 PB - Zenodo CY - Geneva AN - OPUS4-57445 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Naik, Aakash A1 - Ertural, Christina A1 - Dhamrait, Nidal A1 - Benner, Philipp A1 - George, Janine T1 - Quantum-Chemical Bonding Database (Unprocessed data : Part 6) N2 - This data is associated with the manuscript "A Quantum-Chemical Bonding Database for Solid-State Materials." Refer to mpids.txt to see data related to which compounds are available in the tar file. (mp-xxx refer to Materials Project ID) KW - Bonding analysis KW - Automation KW - Materials Informatics KW - Computational Chemistry KW - Database PY - 2023 DO - https://doi.org/10.5281/zenodo.7852808 PB - Zenodo CY - Geneva AN - OPUS4-57446 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Naik, Aakash A1 - Ertural, Christina A1 - Dhamrait, Nidal A1 - Benner, Philipp A1 - George, Janine T1 - Quantum-Chemical Bonding Database (Unprocessed data : Part 7) N2 - This data is associated with the manuscript "A Quantum-Chemical Bonding Database for Solid-State Materials." Refer to mpids.txt to see data related to which compounds are available in the tar file. (mp-xxx refer to Materials Project ID) KW - Bonding analysis KW - Automation KW - Materials Informatics KW - Computational Chemistry KW - Database PY - 2023 DO - https://doi.org/10.5281/zenodo.7852820 PB - Zenodo CY - Geneva AN - OPUS4-57447 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Naik, Aakash A1 - Ertural, Christina A1 - Dhamrait, Nidal A1 - Benner, Philipp A1 - George, Janine T1 - Quantum-Chemical Bonding Database (Unprocessed data : Part 8) N2 - This data is associated with the manuscript "A Quantum-Chemical Bonding Database for Solid-State Materials." Refer to mpids.txt to see data related to which compounds are available in the tar file. (mp-xxx refer to Materials Project ID) KW - Bonding analysis KW - Automation KW - Materials Informatics KW - Computational Chemistry KW - Database PY - 2023 DO - https://doi.org/10.5281/zenodo.7852823 PB - Zenodo CY - Geneva AN - OPUS4-57448 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Crossing Scientific Disciplines with Materials Informatics:� From Atoms to Algorithms N2 - Within this talk, I introduced students from Physics to Materials Informatics. To provide a context for this research, I have introduced the students to BAM and its tasks. I then started to introduce our activity field materials design, including materials acceleration platforms. Then, I explained how simulations speed up the materials searches as parf of materials acceleration platforms. T2 - jDPG Jena Meeting - Poland exchange CY - Jena, Germany DA - 26.02.2026 KW - Automation KW - Machine Learning KW - Materials Design KW - Batteries KW - Workflows PY - 2026 AN - OPUS4-65589 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gook, S. A1 - Üstündag, Ömer A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Verfahren zum fehlerfreien Laserstrahl-MSG-Hybridschweißen geschlossener Rundnähte N2 - In diesem Beitrag werden Ergebnisse der Untersuchungen eines Verfahrens zum fehlerfreien Laserstrahl-MSG-Hybridschweißen von geschlossenen Rundnähten vorgestellt. Das Verfahren zielt auf die Vermeidung von Schweißnahtunregelmäßigkeiten im Überlappbereich einer hybridgeschweißten Rundnaht. Eine Strategie der Prozessführung beim Schließen der Rundnaht wurde entwickelt, mit der ein fehlerfreier Überlappbereich durch die Kontrolle der Erstarrungsbedingungen am Schweißnahtende erreicht wird. Die kontrollierte Wärmeführung wird durch eine Anpassung der Parameter von beiden beteiligten Schweißprozessen, dem Laserstrahl sowie dem Metallschutzgas (MSG)-Schweißprozess, realisiert. Experimentelle Untersuchungen wurden an 12 bis 15 mm dicken Rohrabschnitten durchgeführt. Der Einfluss von Prozessparametern wie der Veränderung des Abbildungsmaßstabs und der Defokussierung des Laserstrahls auf die Erstarrungsbedingungen am Ende der Rundnaht wurde untersucht, um eine optimale Strategie zum Herausführen der Prozessenergie zu finden. Im Rahmen der experimentellen Untersuchungen konnte gezeigt werden, dass eine Defokussierung des Laserstrahls im Bereich zwischen 60 mm und 100 mm über einen kurzen Auslaufbereich der Naht von etwa 15 mm zu einer deutlich besseren Nahtausbildung im Überlappbereich führt. Es konnte eine günstige kelchförmige Schweißnaht ohne eine Tendenz zur Rissbildung erzielt werden. Die Laseroptik mit motorisch angesteuertem Linsensystem ermöglichte dabei eine Vergrößerung des Laserstrahldurchmessers ohne eine Veränderung der Position des MSG-Lichtbogens relativ zur Bauteiloberfläche. KW - Hybrid welding KW - Laser beam welding KW - Pipe manufacturing KW - As-shielded arc welding KW - Weld defects PY - 2021 VL - 73 IS - 3 SP - 116 EP - 121 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-52365 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, B. A1 - Gottschalk, G.-F. A1 - Biegler, M. A1 - Goecke, S.-F. A1 - Rethmeier, Michael T1 - Detektion von Bindefehlern mittels neuronaler Netze bei DED-Arc/M von Aluminium anhand von Echtzeit- Schweißstromquellendaten N2 - Mit der Anwendung des Schutzgasschweißens für additive Strukturen wird aufbauend auf Machine-Learning-Modellen, welche bereits zum Überwachen beim Verbindungsschweißen erforscht wurden, ein tiefes neuronales Netz (DNN) zum Monitoring beim DED-Arc/M von Aluminium vorgestellt. Ziel des Machine Learning Modells ist das Identifizieren von Bindefehlern in den aufgebauten Volumina mit prozessbegleitend gemessenen Schweißstromquellensignalen als Input. Es werden durch Algorithmen Merkmalsvariablen in der Vorverarbeitung der Daten extrahiert und die Korrelation zwischen den Merkmalsvariablen und den Bindefehlern analysiert. Durch den vorgestellten Algorithmus werden diese automatisiert als Input an ein DNN übergeben. Diese Arbeit untersucht die Genauigkeit der Klassifizierung von verschiedenen DNN-Architekturen mit jeweils 4 verdeckten Schichten. Als Trainings- und Testsatz werden randomisiert extrahierte Merkmale von defektfreien und fehlerhaften Proben verwendet, wobei Bindefehler zum Teil absichtlich provoziert werden. Das entwickelte neuronale Netz erkennt anhand signifikanter Merkmale aus den Strom- und Spannungsdaten Bindefehler mit einer Genauigkeit von ca. 90%. T2 - 45. Assistentenseminar Füge- und Schweißtechnik CY - Niederaudorf, Germany DA - 09.11.2024 KW - DED-Arc/M KW - Aluminiumschweißen KW - Prozessüberwachung KW - Machine Learning KW - Deep Neural Network KW - Bindefehler PY - 2025 SP - 139 EP - 144 PB - DVS Media GmbH AN - OPUS4-64838 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scheuschner, Nils T1 - In-situ Thermografie in der additiven Fertigung mittels Laser-Pulver-Auftragsschweißen N2 - Im Rahmen des Themenfeld Projektes „Process Monitoring of AM“ (ProMoAM) evaluiert die BAM gegenwärtig die Anwendbarkeit verschiedenster ZfP-Verfahren, darunter die Thermografie, zur Prozessüberwachung in der additiven Fertigung von Metallen in Hinblick auf die Qualitätssicherung. In diesem Beitrag werden SWIR-Thermografiemessungen während des Bauprozesses mittels Laser Pulver Auftragsschweißen (LPA) vorgestellt. Eine Herausforderung im Rahmen dieser Messungen liegt in der Positionierung der Kamera, welche entweder fixiert am Schweißarm, also mitbewegt, oder fixiert in der Baukammer, also stationär, erfolgen kann, wobei beide Varianten mit individuellen Vor- und Nachteilen verbunden sind. Eine stationäre Befestigung der Kamera ermöglicht zwar eine einfachere Zuordnung der Messdaten zu der jeweiligen Position im Bauteil, führt jedoch bei komplexeren Geometrien zwangsläufig zu Problemen durch Abschattungen und zu defokussierten Bereichen. Zur Auswertung von Thermogrammen, welche durch eine mit dem Schweißarm mitbewegte Kamera aufgenommen wurden, sind hingegen für jedes Bild akkurate Positionsdaten der Kamera nötig um die Messdaten einer Position im Bauteil zuzuordnen. Da die Positionsdaten des Schweißarmes im allgemeinen Fall durch die Anlagensoftware nicht zur Verfügung gestellt werden, muss diese Information durch zusätzliche Messungen aufgezeichnet werden. Hierzu verwenden wir einen an der Kamera befestigten Beschleunigungssensor. Dieser ermöglicht einen zeitlichen Abgleich mit dem vorprogrammierten Verfahrweg des Schweißarmes, welcher im Allgemeinen noch Unsicherheiten bezüglich genauer Geschwindigkeiten und Beschleunigungen offenlässt. Weiterhin untersuchen wir den Einfluss des empfindlichen Spektralbereiches der IR-Kamera durch den Vergleich von Messungen mit verschiedenen schmalbandigen Bandpassfiltern (25 nm FWHM) in einem Bereich von 1150 nm bis 1550 nm. T2 - Thermographie-Kolloquium 2019 CY - Halle (Saale), Germany DA - 19.09.2019 KW - Additive manufacturing KW - 3D printing KW - Thermography KW - Direct energy deposition KW - Laser Metal Deposition KW - 3D Druck KW - Laser Pulver Auftragsschweißen KW - Additive Fertigung KW - Thermografie PY - 2019 AN - OPUS4-49078 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon A1 - Maierhofer, Christiane T1 - ProMoAM - Verfahrensentwicklung für das Prozessmonitoring in der additiven Fertigung N2 - Verfahren zum in-situ Monitoring der Prozess- und Bauteilparameter sollen Fehlstellen und Inhomogenitäten bereits während der Fertigung nachweisen und zukünftig auch die Regelung der Prozessparameter ermöglichen. T2 - Challenges in Additive Manufacturing: Innovative Materials and Quality Control, Berlin Partner Workshop CY - Berlin, Germany DA - 12.09.2018 KW - Additive Fertigung KW - Prozessmonitoring KW - ProMoAM PY - 2018 AN - OPUS4-46300 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Horton, Matthew K. A1 - Huck, Patrick A1 - Yang, Ruo Xi A1 - Munro, Jason M. A1 - Dwaraknath, Shyam A1 - Ganose, Alex M. A1 - Kingsbury, Ryan S. A1 - Wen, Mingjian A1 - Shen, Jimmy X. A1 - Mathis, Tyler S. A1 - Kaplan, Aaron D. A1 - Berket, Karlo A1 - Riebesell, Janosh A1 - George, Janine A1 - Rosen, Andrew S. A1 - Spotte-Smith, Evan W. C. A1 - McDermott, Matthew J. A1 - Cohen, Orion A. A1 - Dunn, Alex A1 - Kuner, Matthew C. A1 - Rignanese, Gian-Marco A1 - Petretto, Guido A1 - Waroquiers, David A1 - Griffin, Sinead M. A1 - Neaton, Jeffrey B. A1 - Chrzan, Daryl C. A1 - Asta, Mark A1 - Hautier, Geoffroy A1 - Cholia, Shreyas A1 - Ceder, Gerbrand A1 - Ong, Shyue Ping A1 - Jain, Anubhav A1 - Persson, Kristin A. T1 - Accelerated data-driven materials science with the Materials Project N2 - The Materials Project was launched formally in 2011 to drive materials discovery forwards through high-throughput computation and open data. More than a decade later, the Materials Project has become an indispensable tool used by more than 600,000 materials researchers around the world. This Perspective describes how the Materials Project, as a data platform and a software ecosystem, has helped to shape research in data-driven materials science. We cover how sustainable software and computational Methods have accelerated materials design while becoming more open source and collaborative in nature. Next, we present cases where the Materials Project was used to understand and discover functional materials. We then describe our eforts to meet the needs of an expanding user base, through technical infrastructure updates ranging from data architecture and cloud resources to interactive web applications. Finally, we discuss opportunities to better aid the research community, with the vision that more accessible and easy-to-understand materials data will result in democratized materials knowledge and an increasingly collaborative community. KW - Databases KW - Materials Informatics KW - Materials Design KW - Automation KW - Workflows KW - Accelerated Discovery PY - 2025 DO - https://doi.org/10.1038/s41563-025-02272-0 SN - 1476-1122 SP - 1 EP - 11 PB - Springer Science and Business Media LLC AN - OPUS4-63616 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bachmann, Marcel A1 - Putra, Stephen Nugraha A1 - Yang, Fan A1 - Meng, Xiangmeng A1 - Pusbatzkies, Pablo A1 - Rethmeier, Michael T1 - Elucidation of the Laser Beam Energy Attenuation by the Vapor Plume Formation during High Power Laser Beam Welding N2 - In high-power laser beam welding, a common phenomenon is the formation of a keyhole caused by the rapid evaporation of the material. Under atmospheric pressure, this evaporation generates a vapor plume that interacts with the laser beam, leading to energy attenuation and scattering of the laser radiation along its path. These interactions affect the stability of the process and the overall weld quality. This study investigates the influence of the vapor plume on the weld pool and keyhole dynamics during high-power laser beam welding of AlMg3 aluminum alloy through experimental and numerical approaches. The primary goal is to identify key vapor plume characteristics, particularly its length fluctuations, and to improve the accuracy of the numerical models. To achieve this, an algorithm was developed for the automated measurement of the vapor plume length using high-speed imaging and advanced data processing techniques. The measured plume length is then used to estimate the additional vapor heating and laser energy attenuation using the Beer–Lambert law. A refined numerical CFD model, incorporating 3D transient heat transfer, fluid flow, and ray tracing, was developed to evaluate the vapor plume’s impact. Results show that already the time-averaged plume length effectively captures its transient influence and aligns well with experimental weld seam geometries. Additionally, energy scattering and absorption caused by the vapor plume led to a wider weld pool at the top surface. The study also shows an increased percentage of keyhole collapses due to the reduced laser power absorption at the keyhole bottom, further highlighting the importance of accurately modeling vapor plume effects. T2 - International Congress of Applications of Lasers & Electro-Optics 2025 CY - Orlando, USA DA - 12.10.2025 KW - Laser beam welding KW - Vapor plume formation KW - Weld pool KW - Keyhole dynamics KW - Numerical modeling PY - 2025 SP - 1 EP - 10 AN - OPUS4-64817 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weber, Gert A1 - Rethmeier, Michael ED - Kožuh, Z. T1 - Spot welding and weldbonding of high strength steels for lightweight auto body manufacturing N2 - The resistance spot welding procedure is one of the most important joining technique in lightweight car body shell mass production. Especially for newly developed ultra high strength steels (UHSS) and advanced high strength steels (AHSS), this joining technique has more advantages than other thermal and mechanical joining procedures for thin Steel sheets. Additionally, the technique of adhesive bonding and its combination with the technique of resistance spot welding called weldbonding becomes more and more important. The weldbonding affords many advantages, e.g. improved crash performance, fatigue behaviour and corrosion resistance. The main target of the contribution is to show the influence of different joined ultra and advanced high strength steels on the process reliability for both the resistance spot welding process and the weldbonding process. In this connection the influence of surface conditions of the steel sheets, the applied adhesive and the choice of the welding parameters on the process reliability will be studied. The results for the weldbonding procedure are based on different adhesives. Based on the representation of welding current ranges by weldability lobes, Statements concerning the weldbonding process reliability for some special AHSS and UHSS will be given. The mechanical behaviour of spot welded and weldbonded joints for different AHSS and UHSS will be studied. T2 - EUROJOIN 8 - 8th European Conference CY - Pula, Croatia DA - 24.05.2012 KW - Spot welding KW - Weldbonding KW - High strength steels KW - Process reliability KW - Mechanical properties of joints PY - 2012 SN - 978-953-7518-02-8 SP - 633 EP - 643 PB - Croatian Welding Society (CWS) CY - Zagreb AN - OPUS4-26383 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Plarre, Rüdiger T1 - Termiten in Deutschland - wo gibt es denn so was? N2 - Rare occurrences of termites in Germany. Termites are typical elements of the tropical and subtropical insect fauna. In Europe, their most northern natural range is southern France, Italy and the South-Balkan region. Only occasionally are termites found in Germany. Their occurrence is always very closely associated with the synanthropic environment. Drywood termites like Cryptotermes brevis or Kalotermis flavicollis were accidentally imported with furniture, wooden artefacts or plant material into homes or indoor arboretums. Similar pathways of termite introduction are described for Coptotermes gestroi and Reticulitermes sp. into tropical botanical gardens and tropical theme parks. Although termites were introduced to Germany several times, successful spreading or long term establishment never occurred due to climatic barriers, namely cold winter temperatures. Only Reticulitermes flavipes formed sustainable colonies in the city of Hamburg for several decades. Originating from the eastern United States of America, this species was introduced in the 1930s with infested wood through the sea port. Small subterranean colonies could survive the winter in areas where pipes of the central heating system kept the ground from freezing. Control efforts of this potentially invasive species of economic importance started early on but failed until modern bait techniques were applied in the year 2000. Currently, termites have not been detected in Hamburg for the last five years. KW - Holzschutz KW - Termiten KW - Neozoon PY - 2018 SN - 0037-5942 VL - Neue Folge 53 SP - 83 EP - 90 PB - Gesellschaft Naturforschender Freunde zu Berlin CY - Berlin AN - OPUS4-44055 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bustamante Pineda, Joana Cecibel T1 - Lattice thermal conductivity on argyrodite compounds Ag8TS6 (T= Si, Ge and Sn): Experimental and full ab initio approach N2 - Thermoelectric materials offer a promising solution for energy conservation and environmental protection by addressing the significant heat waste in energy production. These innovative materials have the ability to directly convert heat into electricity and vice versa. Here, we have studied the family of Ag8TS6 (T= Sn, Ge, S) by combining experimental and theoretical approaches. We investigated their structural, vibrational and thermodynamic properties employing the Local Orbital Basis Suite Towards Electronic-Structure Reconstruction (LOBSTER), density-functional theory (DFT) and lattice dynamics computations included in the automated workflows in atomate2 software. These structures exhibit lower group and sound velocities, along with higher Grüneisen parameters, primarily influenced by the vibrations of Ag⁺ ions due to their low bonding interaction. Based on a newly introduced two-channel lattice dynamics model[4] including lifetimes stated from Grüneisen parameters (similar to the approach in the Slack model), we were also able to successfully model lattice thermal conductivity and compare these results with experimental measurements. Finally, a bonding analysis of all studied compounds was carried out, indicating a similar bonding situation in all our structures. By using bonding analysis and our model for the lattice thermal conductivity calculations, we demonstrate that the bond heterogeneity found in Ag8SnS6, Ag8GeS6, and Ag8SiS6 is closely connected to its low thermal conductivity, dominated mainly by heat transport via a diffusive exchange of thermal energy between phonon modes (diffusons). T2 - XLVIII International Congress of Theoretical Chemists of Latin Expression CY - Cartagena, Colombia DA - 14.07.2025 KW - Grüneisen parameter KW - LOBSTER KW - DFT KW - QHA PY - 2025 AN - OPUS4-63818 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strobl, Domninic T1 - Reduced order model for temperature field simulation of wire arc additive manufacturing N2 - Additive manufacturing (AM) has revolutionized the manufacturing industry, offering a new paradigm to produce complex geometries and parts with customized properties. Among the different AM techniques, the wire arc additive manufacturing (WAAM) process has gained significant attention due to its high deposition rate and low equipment cost. However, the process is characterized by a complex thermal history making it challenging to simulate it in real-time for online process control and optimization. In this context, a reduced order model (ROM) using the proper generalized decomposition (PGD) method [1] is proposed as a powerful tool to overcome the limitations of conventional numerical methods and enable the real-time simulation of the temperature field of WAAM processes. These simulations use a moving heat source leading to a hardly separable parametric problem, which is handled by applying a novel mapping approach [2]. This procedure makes it possible to create a separated representation of the model, which is required to apply the PGD method, allowing a simulation of multiple layers. In this contribution, a PGD model is derived for the temperature field simulation of the WAAM process. A layer-by-layer simulation in combination with a compression of the PGD modes, without influencing the approximation error, is shown. The compression is an essential step since the modes sum up quickly over the layers and thus a reduction of the number of modes is needed. Furthermore, using an element birth technique leads usually to an update of the mesh or a new mesh in each time step. Though, this is not the case applying the mapping approach, where only a single nonchanging mesh is required to simulate the deposition of a whole layer. T2 - ECCOMAS Congress 2024 CY - Lisbon, Portugal DA - 03.06.2024 KW - Reduced Order Model KW - Proper Generalized Decomposition KW - Thermal transient problem KW - Additive manufacturing PY - 2024 AN - OPUS4-62231 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Beygi Nasrabadi, Hossein A1 - Bauer, Felix A1 - Tikana, Ladji A1 - Uhlemann, Patrick A1 - Thärig, Steffen A1 - Rehmer, Birgit A1 - Skrotzki, Birgit T1 - KupferDigital mechanical testing datasets N2 - The KupferDigital project aims to develop digital methods, tools, and data space infrastructures for digitalizing the entire life cycle of copper materials. The mechanical testing process is one of the main chains of such life cycles which generates lots of important testing data about the mechanical properties of the materials and their related materials and testing metadata. To train the digitalization of the mechanical testing process, different kinds of copper alloys were provided for this project, and their mechanical properties were measured by typical methods like Brinell and Vickers hardness and tensile testing. The primary raw testing data as well as the secondary datasets of these tests are provided. The detailed materials specifications, the utilized mechanical testing methods, and provided datasets are described in the content file. The test data files of heterogeneous structures are processed by the KupferDigital digital tools to be converted to standardized machine-readable data files. KW - Copper alloys KW - Dataset KW - Tensile testing KW - Mechanical testing KW - Hardness test PY - 2023 DO - https://doi.org/10.5281/zenodo.7670582 PB - Zenodo CY - Geneva AN - OPUS4-57038 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ghazanfari, M. R. A1 - Vittadello, L. A1 - Al-Sabbagh, Dominik A1 - Santhosh, A. A1 - Frankcom, C. A1 - Fuß, F. A1 - von Randow, C. A. A1 - Siemensmeyer, K. A1 - Vrijmoed, J. C. A1 - Emmerling, Franziska A1 - Jerabek, P. A1 - Irmlau, M. A1 - Thiele, G. T1 - Remarkable Infrared Nonlinear Optical, Dielectric, and Strong Diamagnetic Characteristics of Semiconducting K3[BiS3] N2 - The ternary sulfido bismuthate K3[BiS3] is synthesized in quantitative yields. The material exhibits nonlinear optical properties with strong second harmonic generation properties at arbitrary wavelengths in the infrared spectral range and a notable laser-induced damage threshold of 5.22 GW cm−2 for pulsed laser radiation at a wavelength of 1040 nm, a pulse duration of 180 fs, and a repetition rate of 12.5 kHz. K3[BiS3] indicates semiconductivity with a direct optical band gap of 2.51 eV. Dielectric and impedance characterizations demonstrate κ values in the range of 6−13 at 1 kHz and a high electrical resistivity. A strong diamagnetic behavior with a susceptibility of −2.73 × 10−4 m3 kg−1 at room temperature is observed. These results suggest it is a promising nonlinear optical candidate for the infrared region. The synergic physical characteristics of K3[BiS3] provide insight into the correlation of optical, electrical, and magnetic properties. KW - Electrical properties KW - Insulators KW - Materials KW - Nonlinear optics KW - Quantum mechanics PY - 2022 DO - https://doi.org/10.1021/acs.jpclett.2c01689 VL - 13 IS - 30 SP - 6987 EP - 6993 PB - ACS Publications AN - OPUS4-55456 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Heinekamp, Christian A1 - Palmer, Tahlia M. A1 - Al-Sabbagh, Dominik A1 - May, Anastasia A1 - Prinz, Carsten A1 - Michalik, Stefan A1 - Michalchuk, Adam A1 - Emmerling, Franziska T1 - Pre‐Activation as a Route for Tuning the Kinetics of Mechanochemical Transformations N2 - Learning to control reaction kinetics is essential for translating any chemical technology into real‐world application. Based on time‐resolved in situ powder X‐ray diffraction data, we demonstrate the opportunity to tune mechanochemical reaction rates through the pre‐activation of the starting reagents. For three model co‐crystal systems, the pre‐activation of the most stable reagent yields up to a ca 10‐fold increase in the reaction rate, whilst negligible kinetic enhancement is seen when the less stable reagent is pre‐activated. Moreover, we demonstrate how the polymorphic outcome of mechano‐co‐crystallization is also sensitive to pre‐activation of the starting material. Our results suggest that reproducibility of mechanochemical processes requires detailed understanding over the origin and history of reagent powders, whilst providing a new conceptual framework to design and control mechanochemical reactions. KW - Mechanochemistry KW - In situ synthesis PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-649409 DO - https://doi.org/10.1002/anie.202516632 SN - 1433-7851 SP - 1 EP - 7 PB - Wiley VHC-Verlag AN - OPUS4-64940 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winterkorn, R. A1 - Pittner, Andreas A1 - Rethmeier, Michael T1 - Vorteile und Herausforderungen dynamischer Parameterstudien beim Wire Arc Additive Manufacturing von Al-Mg-Si-Legierungen N2 - Der Einsatz von Aluminiumlegierungen als Konstruktionswerkstoff hat in den letzten Jahren stetig zugenommen. Insbesondere höherfeste Aluminiumlegierungen, wie die Vertreter der 6000’er Aluminiumgruppe, rücken Aufgrund ihres hervorragenden Festigkeits- / Gewichtsverhältnisses immer mehr in den Fokus. Vertreter dieser Aluminiumklasse, die als Hauptlegierungselemente Magnesium und Silizium beinhalten, weisen neben der bei allen Aluminiumlegierungen präsenten Affinität zur Porenbildung zusätzlich eine ausgeprägte Heißrissanfälligkeit auf. Die additive Verarbeitung von Al-Mg-Si-Legierungen mittels MSG Verfahren gestaltet sich daher herausfordernd. Neben der Schweißeignung ist die geometrische Gestalt der Schweißraupe für die additive Fertigung von entscheidender Bedeutung. Spurbreite und Spurhöhe sind maßgebliche Größen, die bei der Pfadgenerierung im Hinblick auf Endkonturnähe und der Vermeidung von Ungänzen, Poren und Bildefehlern zu beachten sind. Dieser Beitrag zeigt am Beispiel des Wire Arc Additive Manufacturing von Al-Mg-Si-Legierungen einen Ansatz, mit dem es möglich ist, zeit- und kostenintensive vollfaktorielle Parameterstudien zum Erhalt von Spurgeometrie und Schweißqualität durch dynamische Parameterstudien zu ersetzen. T2 - 41. Assistentenseminar Fügetechnik CY - Magdeburg, Germany DA - 02.09.2020 KW - WAAM PY - 2021 SN - 978-3-96144-141-9 VL - 370 SP - 1 EP - 10 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-52902 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meng, Xiangmeng A1 - Artinov, Antoni A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - A theoretical study of influence of electromagnetic stirring on transport phenomena in wire feed laser beam welding N2 - The additional element from the filler wire in the laser beam welding is usually distributed inhomogeneously in the final weld due to the high solidification rate of weld pool. It has been found that the electromagnetic stirring produced by an external oscillating magnetic field can enhance the material mixing in the weld pool to achieve a more uniform element distribution. However, the magnetic field has a highly non-linear and multi-coupled interaction with the weld pool behavior, which makes the quantitative explanation of the physical mechanism difficult. In this study, the effect of electromagnetic stirring on the transport phenomena in the wire feed laser beam welding is investigated by a numerical modelling. A 3D transient multi-physical model considering the magnetohydrodynamics, heat transfer, fluid flow, keyhole dynamics and element transport is developed. The multiple reflections and the Fresnel absorption of the laser on the keyhole wall are calculated using the ray tracing method. The numerical results show that a Lorentz force produced by the oscillating magnetic field and its induced eddy current gives significant influence on the transport phenomena in the molten pool. The forward and downward flow is enhanced by the electromagnetic stirring, which homogenizes the distribution of the additional elements from a nickel-based filler wire in a steel weld pool. The numerical results show a good agreement with the high-speed images of the molten pool, the fusion line from the optical micrograph and the element distribution from the energy dispersive X-ray spectroscopy. This work provides a physical base for the electromagnetic-controlled laser beam welding and some guidance for the selection of electromagnetic parameters. T2 - ICALEO 2019 CY - Orlando, US DA - 07.10.2019 KW - Magnetohydrodynamics KW - Molten pool dynamics KW - Element transport KW - Laser beam welding PY - 2019 AN - OPUS4-49300 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Miliūtė, Aistė T1 - How experimental and computational methods allow us to design negative thermal expansion materials N2 - Combined experimental and computational methods allow comprehensive understanding, design, and tailoring of material properties. We focus on a wellknown negative thermal expansion (NTE) material, zirconium vanadate (ZrV2O7), and address synthesis, characterisation and validation of results with computational simulations. Experimental and computational X-ray diffraction and Raman spectroscopy data highlighted differences between phase-pure and multiphase ceramics. These techniques allowed us to distinguish subtle differences in the structure of the material. Based on ab initio simulated phonon data, unaffected by impurities or instrumental errors, we could interpret the Raman spectra and visualise Raman active atom vibrations. These computational models allowed better insight and further experimental improvement while high-quality experimental data granted the validation and improvement of computational simulation strategy. T2 - SALSA Make and Measure 2024 CY - Berlin, Germany DA - 11.09.2024 KW - NTE KW - Sol-gel KW - Ab initio KW - Raman KW - XRD PY - 2024 AN - OPUS4-61358 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bakir, Nasim A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Investigation of solidification cracking susceptibility of laser welded joints of austenitic stainless steels N2 - Laser welding is a widely established manufacturing process in many industry sectors. Solidification cracking represents one of the most inadequately solved problems in welding and has major economic implications. The avoidance of hot crack forms for most fusion welding processes poses a key challenge for an important range of metallic construction materials and affects not only the manufacturers of welding equipment and material manufacturers, but also a large number of customers using welding technologies, as well as welding technical standardization and research. Solidification cracking susceptibility was examined with the help of the Controlled Tensile Weldability Test (CTW) developed by Federal Institute for Materials Research and Testing (BAM), Berlin. The test is based on the fact that hot crack formation depends on a critical strain that emerges within a critical temperature range, the so called brittle temperature range (BTR). Using this test and defined investigation programme a centreline solidification crack was generated. By controlling the applied strain during the laser beam welding process, it was possible to determine the critical strain and strain rate that led to solidification cracking formation. The hot cracking susceptibility of the tested stainless steels was qualified and quantified. The results demonstrate that the crack length increases with increasing applied strain. Furthermore, the strain rate has a significant influence on the formation of the solidification crack. T2 - 3rd International conference in Africa and Asia CY - Luxor, Egypt DA - 02.11.2015 KW - Laser beam welding KW - Hot cracking KW - Solidification cracking KW - Hot cracking test PY - 2015 SP - A-29, 1 EP - A-29, 9 AN - OPUS4-36522 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Straße, Anne T1 - Nahteigenschaftsverbesserung von dickwandigen Laserstrahlgeschweißten Duplexblechen mittels pulveraufgetragenen Pufferschichten N2 - Der Duplexstahl 2205 bietet aufgrund seiner guten Korrosionsbeständigkeit und der hohen erreichbaren Festigkeitswerte bei guter Duktilität, zahlreiche Anwendungsmöglichkeiten. Jedoch wurde beim Schweißen von Duplexstählen eine Verschiebung des Gleichgewichts zwischen Austenit- und Ferritanteil hin zu höheren Ferritgehalten und damit negativen mechanischen und Korrosionseigenschaften beobachtet. Um diesem Umstand entgegenzuwirken, werden häufig spezielle Schweißzusätze mit höheren Nickelanteilen genutzt, welche bei dickwandigen Strukturen jedoch nicht über die gesamte Schweißnahttiefe nachgewiesen werden können. Dies führt zu unterschiedlichen Eigenschaften und einer höheren Korrosionsanfälligkeit im Wurzelbereich. Eine Möglichkeit die gleichmäßige Verteilung von Legierungselementen innerhalb der Naht zu gewährleisten, bietet die Erzeugung von Pufferschichten mittels Laser-Pulver-Auftragschweißen (LPA). In diesem Zusammenhang wurden Duplexpulver mit unterschiedlichen Nickelgehalten und verschiedene LPA-Prozessparameter untersucht, die eine ebene Schichtbildung mit verringerten Ferritgehalten ermöglichen. In einem zweiten Schritt konnte nachgewiesen werden, dass das Laserstrahlschweißen der beschichteten Kanten bei üblichen Prozessparametern möglich ist und zu fehlerfreien Schweißnähten mit ausgeglichenem austenitisch- ferritischem Gefüge führt. Der Einfluss unterschiedlicher Schutzgase und verschiedener Nickelgehalte auf die Gefügestruktur wurde für die Beschichtungen und Laserstrahlschweißungen mit Hilfe von Schliffbildern und Electron Backscatter Diffraction (EBSD) ausgewertet, wobei gezeigt werden konnte, dass bei ausreichend hohem Nickelgehalt ein feinkörniges Gefüge sowohl in der Pufferschicht als auch der Schweißnaht vorliegt. Die Korrosionsbeständigkeit der Schweißnähte wurde durch Korrosionsuntersuchungen überprüft. T2 - WerkstoffWoche 2019 CY - Dresden, Germany DA - 18.09.2019 KW - LPA KW - Duplex KW - Pufferschichten PY - 2019 AN - OPUS4-49656 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon T1 - Towards the determination of real process temperatures in the LMD process my multispectral thermography N2 - Due to the rapid thermal cycles involved in additive manufacturing of metals, high internal stresses and peculiar microstructures occur, which influence the parts mechanical properties. To systematically examine their formation, in-process measurements of the temperature are needed. Since the part emissivity is strongly inhomogeneous and rapidly changing in the process, the applicability of thermography for the determination of thermodynamic temperatures is limited. Measuring the thermal radiation in different wavelengths simultaneously, temperature and emissivity can be separated. Here, we present results of a preliminary study using multispectral thermography to obtain real temperatures and emissivities in directed energy deposition (DED) processes. T2 - Thermosense: Thermal Infrared Applications XLIII CY - Online meeting DA - 12.04.2021 KW - Additive Manufacturing KW - Process monitoring KW - Multispectral thermography KW - Laser metal deposition KW - TES KW - LMD KW - Temperature emissivity separation PY - 2021 DO - https://doi.org/10.1117/12.2587881 AN - OPUS4-52515 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Straße, Anne T1 - LMD coatings as filler material for laser beam welded 30 mm thick plates N2 - The development of high energy laser sources enables single-pass welds of thick plates up to 30 mm, but often additional materials are needed to influence the properties of the weld seams. However, the homogenous distribution of filler materials in form of e.g. electrodes is only possible up to 7 mm while the elements are only traceable up to a depth of 14 mm. To overcome this problem a two-step process is used where first the edges of the weld partners are coated with the filler material by laser metal deposition (LMD) and afterwards are welded by laser beam. Single-pass welds with electromagnetic weld pool support of 30 mm thick S355 J2+N-plates with austenitic AISI 316L-coatings were investigated as well as the influence of the coatings to the penetration depth of the laser beam without electromagnetic weld pool support in double-sided joints. The weld seams were tested by X-ray inspection and cross sections. T2 - 11th CIRP Conference on Photonic Technologies [LANE 2020] CY - Online meeting DA - 07.09.2020 KW - Penetration depth KW - Laser metal deposition (LMD) KW - Laser beam welding KW - Filler material distribution PY - 2020 AN - OPUS4-51276 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Werkstoffsichere Dickblechschweißung und KI - Ressourceneffizienz für die Energiewende N2 - Die Energiewende erfordert sichere und beanspruchungsgerechte Schweißverbindungen für Windenergieanlagen, Wasserstoff-Pipelines und Speicher. Hochfeste Stähle ermöglichen leichtere Strukturen und reduzieren den Materialverbrauch, was zu einer ressourceneffizienten Fertigung mit geringeren CO₂-Emissionen führt. Das Projekt fokussiert auf KI-gestützte Fertigungs- und Reparaturstrategien, insbesondere beim Unterpulverschweißen, um fehlerfreie Verbindungen und Kaltrissvermeidung sicherzustellen. Ergänzend werden Prüf- und Bewertungskonzepte für die H₂-Readiness sowie Normungsgrundlagen entwickelt, um die Ergebnisse in Richtlinien und Regelwerke wie DIN, DVS und DVGW zu integrieren. T2 - Mitgliederversammlung 2025 der Forschungsvereinigung Stahlanwendung e. V. CY - Essen, Germany DA - 17.12.2025 KW - Werkstoffsicherheit KW - Kaltrissvermeidung KW - H₂-Readiness KW - KI-gestützte Fertigung KW - Prozessüberwachung KW - Normung und Regelwerke KW - Ressourceneffizienz KW - Prüf- und Bewertungskonzepte KW - Hochfeste Stähle KW - Schweißtechnische Reparatur PY - 2025 AN - OPUS4-65244 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zocca, Andrea A1 - Fateri, M. A1 - Al-Sabbagh, Dominik A1 - Günster, Jens T1 - Investigation of the sintering and melting of JSC-2A lunar regolith simulant N2 - Future lunar exploration can benefit greatly from In-Situ Resource Utilization. Accordingly, the in-Situ Resource Utilization approach highlights the need for detailed analysis of lunar regolith. In this study, JSC-2A Simulant was studied regarding its sintering and melting behaviour using Differential Thermal Analysis under ambient and inert conditions. The minerals at the crystalline peaks were determined using X-Ray Diffraction analysis. Moreover, melting droplet shape and wetting behaviour of pressed regolith samples of different particle size distributions were studied by Hot Stage Microscopy technique. Hot Stage Microscopy experiments were performed at different heating rates under ambient conditions. Bloating effects within the solidified samples were then qualitatively examined by X-ray tomography. Lastly, the optimization of processing strategies for the Additive Manufacturing of lunar regolith is discussed. KW - Lunar regolith KW - Sintering KW - Melting KW - Hot stage microscopy PY - 2020 DO - https://doi.org/10.1016/j.ceramint.2020.02.212 VL - 46 IS - 9 SP - 14097 EP - 14104 PB - Elsevier Ltd. AN - OPUS4-50869 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Klingelhöffer, Hellmuth A1 - Aegerter, J. A1 - Scherm, T. A1 - Schenuit, E. A1 - Sotheran, S. A1 - Loveday, M. A1 - Bosch, P. A1 - Bloching, H. A1 - Olbricht, Jürgen A1 - McEnteggart, I. T1 - Discussion on “Analysis on the issues in ISO 6892-1 and TENSTAND WP4 report based on the data of confirm tests by 21 laboratories” by H. Li, X. Zhou, J. Shen, and D. Luo. The regular article was published in journal of Testing and Evaluation, Vol. 45, No. 3, 2017, pp. 723–731, doi:10.1520/ JTE20150479. ISSN 0090-3973 N2 - The authors, Li et al., of the paper entitled “Analysis on the Issues in ISO 6892-1 and TENSTAND WP4 Report Based on Data to Confirm Tests by 21 Laboratories” (J. Test. Eval. DOI: 10.1520/JTE20150479 (online only)) have expressed views that the authors of this rebuttal believe to be based on fundamental misunderstandings and misinterpretations of the tensile testing standard ISO 6892-1:2009, ISO 6892-1:2016, and its former versions, thus leading to erroneous conclusions. This refutation is intended to clarify the understanding of ISO 6892-1 and to address the misunderstandings and the misinterpretations of the authors of the paper. The present standard ISO 6892-1:2016 has a long history dating back to the 1970s. At that time, the tensile testing procedure was standardized on the National and International scale in parallel. To understand the present standard, the knowledge of the history helps to understand the background of details of the testing procedure implemented today. The history of the tensile testing standard has been discussed extensively during the annual international standardization meeting of ISO committee TC 164 SC1 for the last few years, at which some of the authors of the Li et al. paper attended. The authors continue to disagree with facts that were agreed by the consortium of the European research project TENSTAND and by the present international experts involved in ISO TC 164 SC1. It appears that the principal objective of the authors regarding their present publication was to increase the testing speed during tensile testing. However, the international standardization community has previously declined similar proposals by some of the authors. Many Arguments presented by Li et al. were thus refuted. The conclusions of their paper are misleading and the international standardization community for tensile testing refused to revise the present standard, ISO 6892-1 (2016), according the authors’ proposals. KW - Tnsile testing KW - ISO 6892-1 KW - TENSTAND WP4 Report PY - 2017 UR - www.astm.org DO - https://doi.org/10.1520/JTE20160526 SN - 0090-3973 VL - 45 IS - 3 SP - 1105 EP - 1114 PB - ASTM CY - West Conshohocken, PA, USA AN - OPUS4-46690 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bernges, T. A1 - Hanus, R. A1 - Wankmiller, B. A1 - Imasato, K. A1 - Lin, S. A1 - Ghidiu, M. A1 - Gerlitz, M. A1 - Peterlechner, M. A1 - Graham, S. A1 - Hautier, G. A1 - Pei, Y. A1 - Hansen, M. R. A1 - Wilde, G. A1 - Snyder, G. J. A1 - George, Janine A1 - Agne, M T. A1 - Zeier, W. G. T1 - Considering the Role of Ion Transport in Diffuson-Dominated Thermal Conductivity N2 - Next-generation thermal management requires the development of low lattice thermal conductivity materials, as observed in ionic conductors. For example, thermoelectric efficiency is increased when thermal conductivity is decreased. Detrimentally, high ionic conductivity leads to thermoelectric device degradation. Battery safety and design also require an understanding of thermal transport in ionic conductors. Ion mobility, structural complexity, and anharmonicity have been used to explain the thermal transport properties of ionic conductors. However, thermal and ionic transport are rarely discussed in direct comparison. Herein, the ionic conductivity of Ag+ argyrodites is found to change by orders of magnitude without altering the thermal conductivity. Thermal conductivity measurements and two-channel lattice dynamics modeling reveal that the majority of Ag+ vibrations have a non-propagating diffuson-like character, similar to amorphous materials. It is found that high ionic mobility is not a requirement for diffuson-mediated transport. Instead, the same bonding and structural traits that can lead to fast ionic conduction also lead to diffuson-mediated transport. Bridging the fields of solid-state ionics and thermal transport, it is proposed that a vibrational perspective can lead to new design strategies for functional ionic conducting materials. As a first step, the authors relate the so-called Meyer-Neldel behavior in ionic conductors to phonon occupations. KW - Diffusons KW - DFT KW - Phonons KW - Thermoelectrics PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-547140 DO - https://doi.org/10.1002/aenm.202200717 SN - 1614-6832 VL - 12 IS - 22 SP - 1 EP - 13 PB - Wiley VHC-Verlag AN - OPUS4-54714 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Artinov, Antoni A1 - Meng, Xiangmeng A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Study on the transition behavior of the bulging effect during deep penetration laser beam welding N2 - The present work is devoted to the study of the transition behavior of the recently confirmed widening of the weld pool, known as the bulging effect, during high-power deep penetration laser beam welding of thick unalloyed steel sheets. A three-dimensional transient multi-physics numerical model is developed, allowing for the prediction of the bulge formation and the study of its temporal behavior. The model is generalized to account automatically for the transition from partial to complete penetration. Several experimental measurements and observations, such as drilling period, weld pool length, temperature, efficiency, and metallographic cross-sections are used to verify the model and assure the plausibility of the numerical results. The analysis of the calculated temperature and velocity distributions, as well as the evolution of the keyhole geometry, shows that the formation of a bulging region strongly depends on the penetration depth of the weld. Based on the numerical results, the bulge is found to occur transiently, having its transition from a slight bulge to a fully developed bulging between penetration depths of 6 mm and 9 mm, respectively. KW - Laser beam welding KW - Deep penetration KW - Bulge formation KW - Numerical modeling PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-545067 DO - https://doi.org/10.1016/j.ijheatmasstransfer.2021.122171 VL - 184 SP - 122171 PB - Elsevier Ltd. AN - OPUS4-54506 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - George, Janine A1 - Petretto, G. A1 - Naik, Aakash A1 - Esters, M. A1 - Jackson, A. J. A1 - Nelson, R. A1 - Dronskowski, R. A1 - Rignanese, G.-M. A1 - Hautier, G. T1 - Automated bonding analysis with crystal orbital Hamilton populuations N2 - Automated bonding analysis software has been developed based on Crystal Orbital Hamilton Populations to facilitate high-throughput bonding analysis and machine-learning of bonding features. This work presents the software and discusses its applications to simple and complex materials such as GaN, NaCl, the oxynitrides XTaO2N (X=Ca, Ba, Sr) and Yb14Mn1Sb11. KW - Chemical bonds KW - Automation KW - High-throughput PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-551641 DO - https://doi.org/10.1002/cplu.202200123 SN - 2192-6506 SP - 1 EP - 11 PB - Wiley-VCH CY - Weinheim AN - OPUS4-55164 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Arnold, M. A1 - Katzmann, J. A1 - Naik, Aakash A1 - Görne, A. L. A1 - Härtling, Thomas A1 - George, Janine A1 - Schuster, C. T1 - Investigations on electron beam irradiated rare-earth doped SrF2 for application as low fading dosimeter material: Evidence for and DFT simulation of a radiation-induced phase N2 - A recent approach to measure electron radiation doses in the kGy range is the use of phosphors with an irradiation dose-dependent luminescence decay time. However, the applicability of the previously investigated material NaYF4:Yb3+,Er3+ is limited as it shows pronounced fading. Therefore, in this work, a modified SrF2 synthesis is presented that results in SrF2 nanoparticles codoped with Yb and either Er, Hm, or Tm. To assess their suitability as dosimeter material, dose response, as well as its degree of fading over 50 up to 140 days after irradiation were measured. Fading rates as small as 5% in SrF2:Er,Yb and 4% in SrF2:Ho,Yb were derived, which are comparable to established dosimeter materials. A combination of spectroscopy, diffraction and DFT calculations was used to elucidate the effect of irradiation, pointing towards the formation of a secondary phase of Yb2+ that we predict could be Yb2OF2. This irreversible formation of a secondary phase is considered to be the explanation for the low fading behavior in SrF2-based phosphors compared to NaYF4:Yb, Er, a highly attractive feature for electron beam dosimetry. KW - DFT KW - Structure prediction PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-554115 DO - https://doi.org/10.1039/D2TC01773C SN - 2050-7526 VL - 10 IS - 32 SP - 11579 EP - 11587 PB - RSC CY - London AN - OPUS4-55411 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Straße, Anne A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Study on Duplex Stainless Steel Powder Compositions for the Coating of thick Plates of Laser Beam Welding N2 - Duplex stainless steels combine the positive properties of its two phases, austenite and ferrite. Due to its good corrosion resistance, high tensile strength, and good ductility, it has multiple applications. But laser beam welding of duplex steels changes the balanced phase distribution in favor of ferrite. This results in a higher vulnerability to corrosion and a lower ductility. Herein, different powder combinations consisting of duplex and nickel for coating layers by laser metal deposition (LMD) are investigated. Afterward, laser tracks are welded, and the temperature cycles are measured. The ferrite content of the tracks is analyzed by feritscope, metallographic analysis, and electron backscatter diffraction. The goal is the development of a powder mixture allowing for a duplex microstructure in a two-step process, where first the edges of the weld partners are coated with the powder mixture by LMD and second those edges are laser beam welded. The powder mixture identified by the pretests is tested in the two-step process and analyzed by metallographic analysis, energy-dispersive X-ray spectroscopy, and Vickers hardness tests. The resulting weld seams show a balanced duplex microstructure with a homogenous nickel distribution and a hardness of the weld seam similar to the base material. KW - Duplex AISI 2205 KW - Laser metal deposition KW - Laser beam welding KW - Nickel KW - Stainless steels PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-547024 DO - https://doi.org/10.1002/adem.202101327 SN - 1438-1656 SP - 1 EP - 11 PB - Wiley-VCH CY - Weinheim AN - OPUS4-54702 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mosquera Feijoo, Maria A1 - Oder, Gabriele A1 - Saliwan Neumann, Romeo A1 - Buchheim, Michaela A1 - Kranzmann, Axel A1 - Olbricht, Jürgen T1 - Impact of Sample Geometry and Surface Finish on VM12‑SHC Ferritic–Martensitic Steel Under Cyclic Steam Atmosphere Operating Conditions N2 - The steam side oxidation of ferritic–martensitic VM12-SHC steel was investigated under thermo-cyclic conditions in water steam at 620/320 °C and 30 bar with a focus on assessing the influence of pre-oxidation time, specimen geometry and surface finish. The specimens were pre-oxidized under isothermal conditions in water steam at 620 °C and 30 bar for 500 h or 1500 h. After pre-oxidation treatment, all specimens were subjected up to 258 thermal cycles. Three different geometries—rectangular coupons, U-shaped ring segments and ring samples—were investigated to evaluate the influence of open/closed shape, and flat/curved surface on corrosion rate. At the same time, two types of surface finish were considered: “as received” and “ground.” The formation of a protective scale by pre-oxidation was investigated. EBSD and ESMA analyses revealed that the Cr-content of the alloy appeared to be insufficient for obtaining a protective oxide scale under studied conditions, at the same time the anayses confirmed that initial oxidation depends on presence of minor alloying elements as Si and Mn, strong oxide formers which can alter the kinetics and morphology of the corrosion reaction. Moreover, rectangular coupons with small wall thickness and flat surface exhibited the highest corrosion rate, while “ground” curved samples showed only local oxidation. This indicates that for same pre-oxidation time, oxidation kinetics is controlled by curvature. KW - Cyclic steam oxidation KW - 12%Cr steel KW - Specimen geometry KW - Surface treatments PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-551808 DO - https://doi.org/10.1007/s11085-022-10114-6 SN - 0030-770X SP - 1 EP - 18 PB - Springer AN - OPUS4-55180 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Geisen, O. A1 - Müller, V. A1 - Graf, B. A1 - Rethmeier, Michael T1 - Integrated weld preparation designs for the joining of L‑PBF and conventional components via TIG welding N2 - size limitations and high production costs of L-PBF make it competitive for smaller, highly complex components, while the less complex elements of an assembly are manufactured conventionally. This leads to scenarios that use L-PBF only where it’s beneficial, and it require an integration and joining to form the final product. For example, L-PBF combustion swirlers are welded onto cast parts to produce combustion systems for stationary gas turbines. Today, the welding process requires complex welding fixtures and tack welds to ensure the correct alignment and positioning of the parts for repeatable weld results. In this paper, L-PBF and milled weld preparations are presented as a way to simplify the Tungsten inert gas (TIG) welding of rotationally symmetrical geometries using integrated features for alignment and fixation. Pipe specimens with the proposed designs are manufactured in Inconel 625 using L-PBF and milling. The pipe assembly is tested and TIG welding is performed for validation. 3D scans of the pipes before and after welding are evaluated, and the weld quality is examined via metallography and computed tomography (CT) scans. All welds produced in this study passed the highest evaluation group B according to DIN 5817. Thanks to good component alignment, safe handling, and a stable welding process, the developed designs eliminate the need for part-specific fixtures, simplify the process chain, and increase the process reliability. The results are applicable to a wide range of components with similar requirements. KW - L-PBF KW - AM feature integration KW - TIG welding KW - Integrated alignment features KW - Pipe weld preparation KW - Dissimilar joints KW - Inconel 625 PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-547042 DO - https://doi.org/10.1007/s40964-021-00221-2 SN - 2363-9512 SP - 1 EP - 11 PB - Springer AN - OPUS4-54704 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Üstündag, Ömer A1 - Bakir, Nasim A1 - Gook, S. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Hybrid laser‑arc welding of laser‑ and plasma‑cut 20‑mm‑thick structural steels N2 - It is already known that the laser beam welding (LBW) or hybrid laser-arc welding (HLAW) processes are sensitive to manufacturing tolerances such as gaps and misalignment of the edges, especially at welding of thick-walled steels due to its narrow beam diameter. Therefore, the joining parts preferably have to be milled. The study deals with the influence of the edge quality, the gap and the misalignment of edges on the weld seam quality of hybrid laser-arc welded 20-mm-thick structural steel plates which were prepared by laser and plasma cutting. Single-pass welds were conducted in butt joint configuration. An AC magnet was used as a contactless backing. It was positioned under the workpiece during the welding process to prevent sagging. The profile of the edges and the gap between the workpieces were measured before welding by a profile scanner or a digital camera, respectively. With a laser beam power of just 13.7 kW, the single-pass welds could be performed. A gap bridgeability up to 1 mm at laser-cut and 2 mm at plasma-cut samples could be reached respectively. Furthermore, a misalignment of the edges up to 2 mm could be welded in a single pass. The new findings may eliminate the need for cost and time-consuming preparation of the edges. KW - Hybrid laser-arc welding KW - Thick-walled steel KW - Edge quality KW - Gap bridgeability KW - Laser cutting KW - Plasma cutting PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-552013 DO - https://doi.org/10.1007/s40194-022-01255-y SN - 0043-2288 VL - 66 SP - 507 EP - 514 PB - Springer AN - OPUS4-55201 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - INPR A1 - George, Janine A1 - Naik, Aakash A1 - Ueltzen, Katharina T1 - Reflections from the 2024 Large Language Model (LLM) Hackathon for Applications in Materials Science and Chemistry N2 - Here, we present the outcomes from the second Large Language Model (LLM) Hackathon for Applications in Materials Science and Chemistry, which engaged participants across global hybrid locations, resulting in 34 team submissions. The submissions spanned seven key application areas and demonstrated the diverse utility of LLMs for applications in (1) molecular and material property prediction; (2) molecular and material design; (3) automation and novel interfaces; (4) scientific communication and education; (5) research data management and automation; (6) hypothesis generation and evaluation; and (7) knowledge extraction and reasoning from scientific literature. Each team submission is presented in a summary table with links to the code and as brief papers in the appendix. Beyond team results, we discuss the hackathon event and its hybrid format, which included physical hubs in Toronto, Montreal, San Francisco, Berlin, Lausanne, and Tokyo, alongside a global online hub to enable local and virtual collaboration. Overall, the event highlighted significant improvements in LLM capabilities since the previous year's hackathon, suggesting continued expansion of LLMs for applications in materials science and chemistry research. These outcomes demonstrate the dual utility of LLMs as both multipurpose models for diverse machine learning tasks and platforms for rapid prototyping custom applications in scientific research. KW - Large Language Models KW - Materials Design KW - Materials Properties KW - Phonons KW - Bonding Analysis KW - Machine Learning PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-622113 DO - https://doi.org/10.48550/arXiv.2411.15221 SP - 1 EP - 98 AN - OPUS4-62211 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yang, Keke A1 - El-Sari, Bassel A1 - Olfert, Viktoria A1 - Wang, Zhuoqun A1 - Biegler, Max A1 - Rethmeier, Michael A1 - Meschut, Gerson T1 - Expulsion prevention in resistance spot welding of dissimilar joints with ultra-high strength steel: An analysis of the mechanism and effect of preheating current N2 - The widespread adoption of ultra-high strength steels, due to their high bulk resistivity, intensifies expulsion issues in resistance spot welding (RSW), deteriorating both the spot weld and surface quality. This study presents a novel approach to prevent expulsion by employing a preheating current. Through characteristic analysis of joint formation under critical welding current, the importance of plastic material encapsulation around the weld nugget (plastic shell) at high temperatures in preventing expulsion is highlighted. To evaluate the effect of preheating on the plastic shell and understand its mechanism in expulsion prevention, a two-dimensional welding simulation model for dissimilar ultra-high strength steel joints was established. The results showed that optimal preheating enhances the thickness of the plastic shell, improving its ability to encapsulate the weld nugget during the primary welding phase, thereby diminishing expulsion risks. Experimental validation confirmed that by employing the optimal preheating current, the maximum nugget diameter was enhanced to 9.42 mm, marking an increase of 13.4 % and extending the weldable current range by 27.5 %. Under quasi-static cross-tensile loading, joints with preheating demonstrated a 7.9 % enhancement in maximum load-bearing capacity compared to joints without preheating, showing a reproducible and complete pull-out failure mode within the heat-affected zone. This study offers a prevention method based on underlying mechanisms, providing a new perspective for future research on welding parameter optimization with the aim of expulsion prevention. KW - Resistance spot welding KW - Finite element modelling KW - Preheating KW - Weldable current range KW - Ultra-high strength steel PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-621719 DO - https://doi.org/10.1016/j.jmapro.2024.06.034 VL - 124 SP - 489 EP - 502 PB - Elsevier Ltd. AN - OPUS4-62171 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Uhlmann, Eckart A1 - Polte, Julian A1 - Fasselt, Janek Maria A1 - Müller, Vinzenz A1 - Klötzer-Freese, Christian A1 - Kleba-Ehrhardt, Rafael A1 - Biegler, Max A1 - Rethmeier, Michael T1 - A Comparative Evaluation of Powder Characteristics of Recycled Material from Bronze Grinding Chips for Additive Manufacturing N2 - In the manufacturing process of ship propellers, large quantities of grinding chips are generated. These grinding chips result from the finishing of the blade surfaces after the primary casting process of the propeller. The aim of this study was to investigate and compare different preparation processes used to produce chip powders with sufficient powder quality for the additive manufacturing process of directed energy deposition. The preparation of the samples was performed through different sieving, milling and re-melting processes. For the characterization of the prepared samples, powder analysis according to relevant industry standards was carried out. It was found that the re-melting processes result in superior powder quality for additive manufacturing in terms of particle size, morphology, and flowability. For some characteristics, the powder exhibits even better properties than those of commercial powders. Furthermore, the powder properties of the milled samples demonstrate a promising potential for u KW - Grinding chips KW - Comminution KW - Aluminium bronze KW - Additive manufacturing KW - Recycling KW - Sustainability PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-621696 DO - https://doi.org/10.3390/ma17143396 VL - 17 IS - 14 SP - 1 EP - 15 PB - MDPI AG AN - OPUS4-62169 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yang, Keke A1 - Sowada, Matthias A1 - Olfert, Viktoria A1 - Seitz, Georg A1 - Schreiber, Vincent A1 - Heitmann, Marcel A1 - Hein, David A1 - Biegler, Max A1 - Jüttner, Sven A1 - Rethmeier, Michael A1 - Meschut, Gerson T1 - Influence of liquid metal embrittlement on the failure behavior of dissimilar spot welds with advanced high-strength steel: A component study N2 - This study investigates the effects of liquid metal embrittlement (LME) cracks on the mechanical performance of resistance spot-welded joints in zinc-coated advanced high-strength steel (AHSS) at the component level. To this end, a novel component-level test specimen featuring a hat and L-shaped profile was developed to identify critical failure points under three-point bending loads. Load-bearing capacity tests were subsequently conducted under both quasi-static and impact loading conditions, specifically targeting LME cracks with an average depth reaching 63.6% of the sheet thickness. By monitoring the surface strain of spot welds affected by LME cracks, the study visualizes stress concentration effects at the crack tips and traces the propagation of these cracks into the base material, which ultimately leads to material tearing and joint failure. The findings reveal that the effect of LME cracks in reducing load-bearing capacity is more pronounced under impact loading than under quasi-static loading, highlighting a previously underexplored aspect of LME behavior under impact loading. Specifically, the peak load decreased by 3.9% and 10.8%, while energy absorption declined by 52.2% and 78.3% under quasistatic and impact loading, respectively. KW - Liquid metal embrittlement KW - Resistance spot welding KW - Impact loading KW - Crack propagation KW - Advanced high-strength steel PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-621727 DO - https://doi.org/10.1016/j.jmrt.2024.11.166 VL - 33 SP - 8321 EP - 8328 PB - Elsevier B.V. AN - OPUS4-62172 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ghosh, Sheuly A1 - Ueltzen, Katharina A1 - George, Janine A1 - Neugebauer, Jörg A1 - Körmann, Fritz T1 - Chemical ordering and magnetism in face-centered cubic CrCoNi alloy N2 - AbstractThe impact of magnetism on chemical ordering in face-centered cubic CrCoNi medium entropy alloy is studied by a combination of ab initio simulations, machine learning potentials, and Monte Carlo simulations. Large magnetic energies are revealed for some mixed L12/L10 type ordered configurations, which are rooted in strong nearest-neighbor magnetic exchange interactions and chemical bonding among the constituent elements. There is a delicate interplay between magnetism and stability of MoPt2 and L12/L10 type of order, which may explain opposing experimental and theoretical findings. KW - Chemically complex materials KW - Alloys KW - Magnetism KW - Bonding analysis KW - Machine learning KW - Machine-learned interatomic potentials PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-623114 DO - https://doi.org/10.1038/s41524-024-01439-8 SN - 2057-3960 VL - 10 IS - 1 SP - 1 EP - 10 PB - Springer Science and Business Media LLC AN - OPUS4-62311 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Raute, Julius A1 - Beret, Alexander A1 - Biegler, Max A1 - Rethmeier, Michael T1 - Life cycle assessment in additive manufacturing of copper alloys—comparison between laser and electron beam N2 - Additive manufacturing is becoming increasingly important for industrial production. In this context, directed energy deposition processes are in demand to achieve high deposition rates. In addition to the well-known laser-based processes, the electron beam has also reached industrial market maturity. The wire electron beam additive manufacturing offers advantages in the processing of copper materials, for example. In the literature, the higher energy efficiency and the resulting improvement in the carbon footprint of the electron beam are highlighted. However, there is a lack of practical studies with measurement data to quantify the potential of the technology. In this work, a comparative life cycle assessment between wire electron beam additive manufacturing (DED-EB) and laser powder additive manufacturing (DED-LB) is carried out. This involves determining the resources for manufacturing, producing a test component using both processes, and measuring the entire energy consumption. The environmental impact is then estimated using the factors global warming potential (GWP100), photochemical ozone creation potential (POCP), acidification potential (AP), and eutrophication potential (EP). It can be seen that wire electron beam additive manufacturing is characterized by a significantly lower energy requirement. In addition, the use of wire ensures greater resource efficiency, which leads to overall better life cycle assessment results. KW - Life cycle assessment (LCA) KW - Additive manufacturing KW - Directed energy deposition KW - Wire electron beam additive manufacturing KW - Copper alloys PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-621705 DO - https://doi.org/10.1007/s40194-024-01856-9 SP - 3169 EP - 3176 PB - Springer Science and Business Media LLC AN - OPUS4-62170 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - INPR A1 - Amariamir, Sasan A1 - George, Janine A1 - Benner, Philipp T1 - SynCoTrain: A Dual Classifier PU-learning Framework for Synthesizability Prediction N2 - Material discovery is a cornerstone of modern science, driving advancements in diverse disciplines from biomedical technology to climate solutions. Predicting synthesizability, a critical factor in realizing novel materials, remains a complex challenge due to the limitations of traditional heuristics and thermodynamic proxies. While stability metrics such as formation energy offer partial insights, they fail to account for kinetic factors and technological constraints that influence synthesis outcomes. These challenges are further compounded by the scarcity of negative data, as failed synthesis attempts are often unpublished or context-specific. We present SynCoTrain, a semi-supervised machine learning model designed to predict the synthesizability of materials. SynCoTrain employs a co-training framework leveraging two complementary graph convolutional neural networks: SchNet and ALIGNN. By iteratively exchanging predictions between classifiers, SynCoTrain mitigates model bias and enhances generalizability. Our approach uses Positive and Unlabeled (PU) Learning to address the absence of explicit negative data, iteratively refining predictions through collaborative learning. The model demonstrates robust performance, achieving high recall on internal and leave-out test sets. By focusing on oxide crystals, a well-characterized material family with extensive experimental data, we establish SynCoTrain as a reliable tool for predicting synthesizability while balancing dataset variability and computational efficiency. This work highlights the potential of co-training to advance high-throughput materials discovery and generative research, offering a scalable solution to the challenge of synthesizability prediction. KW - Materials Design KW - Materials Discovery KW - Synthesizability KW - Machine Learning KW - Cotraining KW - New Materials KW - Materials Acceleration Platforms PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-622104 DO - https://doi.org/10.48550/arXiv.2411.12011 SP - 1 EP - 39 AN - OPUS4-62210 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lemke, Josefine A1 - Höfemann, Matthias A1 - Biegler, Max A1 - Rethmeier, Michael T1 - Process strategies for optimizing the cooling behaviour of laser-welded Tailor Welded Blanks made of advanced high strength steels (AHSS) N2 - AHSS with 1000 MPa tensile strength show promising properties for the use in Tailor Welded Blanks (TWBs) to locally strengthen car body parts. Challenges in laser beam welding of the sheets are hardness-drops and -peaks in the heat-affected zone (HAZ) and weld, which cause risks during cold-forming. This happens due to rapid cooling caused by laser welding. A numerical approach aiming for slower cooling rates in the weld region is presented in this article. Laser welded sheets served as reference for setting up a process simulation. Models for pre-heating and a coaxial setup with power split were set up. A correlation between cooling-rate and hardness in the joining zone was established and applied to the modelled strategy. Splitting the power led to a slightly narrower weld seam and experimental pre-heating of the sheets to 600 °C could lower total seam hardening. It achieved a homogenization of the fusion zone. KW - AHSS KW - Laser welding KW - Tailor Welded Blanks KW - Hardness KW - FEM KW - HAZ PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-622324 DO - https://doi.org/10.1016/j.procir.2024.08.176 VL - 124 SP - 570 EP - 573 PB - Elsevier B.V. AN - OPUS4-62232 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Putra, Stephen Nugraha A1 - Meng, Xiangmeng A1 - Yang, Fan A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Numerical study on the temperature characteristic of material absorptivity and its significance in high-power laser beam welding N2 - The absorptivity of metallic materials plays an important role in high-power laser beam welding. It affects the amount of absorbed laser power leading to the heating and melting of the surfaces to be joined and is highly dependent on the temperature. Nonetheless, this key characteristic is often ignored in numerical simulations and an empirical parameter determined by trial-and-error approaches is rather implemented to calibrate the results. In the present work, the temperature dependence of laser absorption is included in a three-dimensional multiphase numerical model considering the coupled fluid flow and heat transfer. The calculated laser absorption is determined by the temperature-dependent material properties, laser characteristics, and incident angle of the laser beam. It is found that the temperature dependence of the laser absorption is crucial for accurately determining the keyhole and weld pool geometries, which is validated by experimental measurements using 304 austenitic steel. T2 - 13th CIRP Conference on Photonic Technologies [LANE 2024] CY - Fürth, Germany DA - 15.09.2024 KW - Laser beam welding KW - Temperature dependent absorption KW - Weld pool KW - Keyhole dynamics KW - Numerical modelling PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-616146 DO - https://doi.org/10.1016/j.procir.2024.08.179 VL - 124 SP - 585 EP - 589 PB - Elsevier B.V. CY - Amsterdam AN - OPUS4-61614 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lima, G. T. S. A1 - Silvestro, L. A1 - Durlo Tambara, Luís Urbano A1 - Cheriaf, M. A1 - Rocha, J. C. T1 - Autonomous Self-Healing Agents in Cementitious Materials: Parameters and Impacts on Mortar Properties N2 - The concept of self-healing materials and the development of encapsulated curing agents represent a cutting-edge approach to enhancing the longevity and reducing the maintenance costs of cementitious structures. This systematic literature review aims to shed light on the parameters involved in the autonomous self-healing of cementitious materials, utilizing various encapsulated healing agents such as pellets, granules, and capsules. This review also identifies and selects studies that offer additional insights into the efficacy of the self-healing process in cementitious materials and the influence of these specific encapsulated healing agents on the physical mechanical properties of mortars. This comprehensive approach provides a deep understanding of the interplay between self-healing and the physical–mechanical properties of mortars containing these encapsulated healing agents. The main findings indicate that the cement-to-sand ratio, characteristics of fine aggregates, and encapsulation methods significantly impact crack control, self-healing efficiency, and properties of mortar in both fresh and hardened states. The content of encapsulated healing agents within the cementitious matrix affects both the initial workability or flow and subsequent mechanical properties. While pellets coated with PVA film typically reduce workability in the fresh state and compressive strength, capsules coated with Portland cement and sodium silicate mitigate these effects and improve crack sealing in fresh and hardened states without compromising the self-healing capacity of cracks. The three-point flexural test has emerged as the preferred method for a pre-crack assessment over 28 days, with variations depending on the type of healing agent used. As noted in the literature, water has been identified as the optimal environment for autonomous healing. These findings underscore the potential of encapsulation techniques to enhance self-healing capabilities through the controlled release of agents within the cementitious matrix, thereby advancing the research on and development of intelligent construction materials and increasing the durability of cement-based structures. KW - Self-healing cementitious composite KW - Encapsulated curing agents KW - Pellets KW - Granules KW - Capsules KW - Physical–mechanical properties KW - Autonomous self-healing PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-611860 DO - https://doi.org/10.3390/buildings14072000 SN - 2075-5309 VL - 14 IS - 7 SP - 1 EP - 23 PB - MDPI CY - Basel AN - OPUS4-61186 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Krause, Christina A1 - Szymoniak, Paulina A1 - Lohstroh, W. A1 - Juranyi, F. A1 - Zamponi, M. A1 - Frick, B. A1 - Al-Sabbagh, Dominik A1 - Emmerling, Franziska A1 - Zorn, R. A1 - Schönhals, Andreas T1 - Complex molecular dynamics of symmetric model discotic liquid crystals: Comparison of Hexakis(hepta-alkanoyloxy)triphenylene (HOT6) with Hexakis(hexa-alkyloxy)triphenylene (HAT6) N2 - This study investigates the complex molecular dynamics of discotic liquid crystals (DLCs) by comparing two structurally similar compounds: Hexakis(hepta-alkanoyloxy)triphenylene (HOT6) and Hexakis(hexa-alkyloxy)triphenylene (HAT6) having the same triphenyl core and the same length of the alkyl side chain. The difference of both materials is that the alkyl chain is linked by an oxygen bridge to the triphenylene core for HAT6 and by a ester group for HOT6. Using a combination of broadband dielectric spectroscopy, differential scanning calorimetry, X-ray scattering, and neutron scattering techniques, the research explores the glass transition phenomena and relaxation processes in these materials. HOT6, featuring ester linkages, exhibits distinct dynamic behavior compared to HAT6, including two separate glass transitions indicated by the 1- and 2-relaxation found by dielectric spectroscopy which are assigned to the glassy dynamics of the alkyl side chain in the intercolumnar space and that of the columns, respectively. The study reveals that the ester group in HOT6 leads to increased molecular rigidity and altered packing in the intercolumnar space, as evidenced by X-ray scattering and the vibrational density of states. Neutron scattering confirms localized methyl group rotations and a further relaxation process which relates to the -relaxation revealed by dielectric spectroscopy. The findings contribute to a deeper understanding of glassy dynamics in partially ordered systems and highlight the influence of molecular architecture on relaxation behavior in DLCs. KW - Discotic Liquid Crystals PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-655171 DO - https://doi.org/10.1039/d5sm01247c SN - 1744-6848 SP - 1 EP - 17 PB - Royal Society of Chemistry (RSC) AN - OPUS4-65517 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pérez Blanes, H. A1 - Ghiasi, Pouria A1 - Sandkühler, J. A1 - Yesilcicek, Yasemin A1 - Pentzien, Simone A1 - Conradi, Andrea A1 - Prinz, Carsten A1 - Al-Sabbagh, Dominik A1 - Thünemann, Andreas A1 - Özcan Sandikcioglu, Özlem A1 - Witt, Julia T1 - High CO2 reduction activity on AlCrCoCuFeNi multi-principal element alloy nanoparticle electrocatalysts prepared by means of pulsed laser ablation N2 - Noble metal-free nanoparticles (NPs) based on multi-principal element alloys (MPEAs) were synthesized using a one-step pulsed laser ablation in liquids (PLALs) method for the electrochemical reduction of CO2. Laser ablation was performed in pure water or poly-(diallyldimethylammonium chloride) (PDADMAC)-containing an aqueous solution of Al8Cr17Co17Cu8Fe17Ni33 MPEA targets. Transmission electron microscopy (TEM) measurements combined with energy dispersive X-ray (EDX) mapping were used to characterize the structure and composition of the laser-generated MPEA nanoparticles (MPEA-NPs). These results confirmed the presence of a characteristic elemental distribution of a core-shell phase structure as the predominant NP species. The electrocatalytic performance of the laser-generated MPEA-NPs was characterized by linear sweep voltammetry (LSV) demonstrating an enhanced electrocatalytic CO2 activity for PDADMAC-stabilized NPs. The findings of these investigations indicate that MPEAs have great potential to replace conventional, expensive noble metal electrocatalysts. KW - Metals and Alloys KW - Surfaces KW - Biomaterials KW - Ceramics and Composites KW - Coatings and Films PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-588218 DO - https://doi.org/10.1016/j.jmrt.2023.05.143 SN - 2238-7854 VL - 24 SP - 9434 EP - 9440 PB - Elsevier B.V. AN - OPUS4-58821 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tambara, R. F. A1 - Durlo Tambara, Luís Urbano A1 - Venquiaruto, S. D. A1 - Pereira da Costa, F. B. T1 - Evaluation of the mechanical performance and capillary absorption of concretes with incorporation of crystallizing admixtures and subjected to damage at early ages T1 - Avaliação do desempenho mecânico e absorção capilar de concretos com incorporação de aditivos cristalizante submetidos a danos nas primeiras idades N2 - This study assessed the self-healing phenomenon in the mechanical properties and capillary absorption of structural concretes. Two crystalline powder additives were evaluated, dosed according to the manufacturers’ recommendations. Crystalline additives increase the density of the C-S-H gel and form insoluble crystals, effectively blocking fissures. Three concrete mixes were produced: a reference mix, additive-X with 0.8%, and additive-Y with 2.0%, relative to the mass of cement. 75% of the rupture load was applied at 3- and 14-days to induce microfissures for comparison with the reference mix. Subsequently, self-healing was assessed at 28- and 76-days. The property of axial compressive strength was determined at 28-days, revealing that crystalline additives contributed to an average increase of 12% in this property. While the age of loading did not significantly impact axial compressive strength, there were significant variations among the types of additives studied, as indicated by ANOVA. Water absorption properties through capillarity were evaluated at 28- and 76-days, showing an average reduction of 42% in water absorption due to the use of crystalline additives. In conclusion, the inclusion of crystalline additives positively contributed to the self-healing of the studied concretes, suggesting a partial recovery of microfissures. N2 - Esta pesquisa avaliou o fenômeno de autocicatrização nas propriedades mecânicas e absorção capilar de concretos estruturais. Foram avaliados dois aditivos cristalizantes em pó, dosados de acordo com o teor recomendado pelos fabricantes. Aditivos cristalizantes aumentam a densidade do gel C-S-H e formam cristais insolúveis, bloqueando fissuras. Três traços de concreto foram produzidos: referência, aditivo-X com 0,8% e aditivo-Y com 2,0% em relação a massa do cimento. Aplicou-se 75% da carga de ruptura aos 3- e 14-dias para gerar microfissuras e comparar com a referência. Posteriormente, a autocicatrização foi avaliada aos 28- e 76-dias. A propriedade de resistência à compressão axial foi determinada aos 28-dias, revelando que os aditivos cristalizantes contribuíram para um aumento médio de 12% desta propriedade. A idade do carregamento dos concretos não apresentou um impacto significativo na resistência à compressão axial, mas apontou resultados significativos entre os tipos de aditivos estudados, conforme ANOVA. As propriedades de absorção de água por capilaridade foram avaliadas aos 28- e 76-dias, indicando uma redução de absorção de água média de 42% devido ao uso dos aditivos cristalizantes. Em conclusão, a incorporação dos aditivos cristalizantes contribuiu de maneira positiva para a autocicatrização dos concretos estudados, indicando uma recuperação parcial das microfissuras. KW - Self-healing KW - Crystalline admixture KW - Concrete KW - Cracks PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-599140 DO - https://doi.org/10.1590/1517-7076-RMAT-2023-0355 SN - 1517-7076 VL - 29 IS - 1 SP - 1 EP - 20 CY - Rio de Janeiro AN - OPUS4-59914 LA - por AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Starkholm, A. A1 - Al-Sabbagh, Dominik A1 - Sarisozen, S A1 - von Reppert, A A1 - Rössle, M A1 - Ostermann, Markus A1 - Unger, E A1 - Emmerling, Franziska A1 - Kloo, L A1 - Svensson, P A1 - Lang, F A1 - Maslyanchuk, O. T1 - Green Fabrication of Sulfonium-Containing Bismuth Materials for High-Sensitivity X-Ray Detection N2 - Organic–inorganic hybrid materials based on lead and bismuth have recently been proposed as novel X- and gamma-ray detectors for medical imaging, non-destructive testing, and security, due to their high atomic numbers and facile preparation compared to traditional materials like amorphous selenium and Cd(Zn)Te. However, challenges related to device operation, excessively high dark currents, and long-term stability have delayed commercialization. Here, two novel semiconductors incorporating stable sulfonium cations are presented, [(CH3CH2)3S]6Bi8I30 and [(CH3CH2)3S]AgBiI5, synthesized via solvent-free ball milling and fabricated into dense polycrystalline pellets using cold isostatic compression, two techniques that can easily be upscaled, for X-ray detection application. The fabricated detectors exhibit exceptional sensitivities (14 100–15 190 µC Gyair−1 cm−2) and low detection limits (90 nGyair s−1 for [(CH3CH2)3S]6Bi8I30 and 78 nGyair s−1 for [(CH3CH2)3S]AgBiI5), far surpassing current commercial detectors. Notably, they maintain performance after 9 months of ambient storage. The findings highlight [(CH3CH2)3S]6Bi8I30 and [(CH3CH2)3S]AgBiI5 as scalable, cost-effective and highly stable alternatives to traditional semiconductor materials, offering great potential as X-ray detectors in medical and security applications. KW - Mechanochemistry KW - X-ray detectors PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630306 DO - https://doi.org/10.1002/adma.202418626 SP - 1 EP - 10 PB - Wiley VHC-Verlag AN - OPUS4-63030 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meng, Xiangmeng T1 - Prediction of porosity formation in high power laser beam welding using physics informed machine learning framework N2 - The applications of the high-power laser beam welding process are often hindered by the occurrence of the porosity defect. However, an accurate prediction and an insight of the porosity formation are still challenging due to the highly nonlinear physics involved in the dynamic weld pool and keyhole behaviours. In this paper, the effects of relevant physical variables related to the porosity defect are evaluated by utilizing mechanistic modelling and experimental data within a physics-informed machine learning (PIML) framework. With a proper selection of the physical variables (features) in the aspects of keyhole stability, liquid metal flow and weld pool geometry, which correspondingly describes the bubble formation, bubble movement and bubble capture by the solidification front, the PIML shows great superiority in predicting the porosity ratio in the laser welding of aluminium in comparison with conventional ML model using welding parameters. The Shapley Additive Explanations analysis is employed to provide a hierarchical importance of the variables on the defect formation. T2 - 77th IIW Annual Assembly and International Conference CY - Rhodes, Greece DA - 07.07.2024 KW - Laser beam welding KW - Machine learning KW - Porosity KW - Modelling PY - 2024 AN - OPUS4-61610 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Charmi, Amir T1 - Virtual-lab-based determination of a macroscopic yield function for additively manufactured parts N2 - This work aims for a yield function description of additively manufactured parts of S316L steel at the continuum-mechanical macro-scale by means of so-called virtual experiments using a crystal plasticity (CP) model at meso-scale. Additively manufactured parts require the consideration of the specific process-related microstructure, which prevents this material to be macroscopically treated as isotropic, because of crystallographic as well as topological textures. From virtual experiments, yield loci under various loading conditions are simulated. The scale bridging from meso- to macro-scale is realised by the identification of the simulated yield loci as a modified anisotropic Barlat-type yield model representation. T2 - Workshop on Additive Manufacturing, BAM CY - Berlin, Germany DA - 13.05.2019 KW - Virtual experiments KW - Additive manufacturing KW - Anisotropy KW - Crystal plasticity KW - Scale-bridging PY - 2019 AN - OPUS4-48064 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Nies, Daniel T1 - Entwicklung eines Prüfverfahrens zur laserinduzierten thermischen Ermüdung thermischer Schutzschichten mittels einer Laser-Thermoschockprüfeinrichtung N2 - Die Endlichkeit fossiler Brennstoffe und das steigende Umweltbewusstsein sind die immer stärker werdenden Motivationen für die Entwicklung von effizienteren Gasturbinen und Triebwerken zur Energieerzeugung oder zum Antrieb von Land-, Luft- und Seefahrzeugen. Eins der dafür entwickelten Konzepte ist das der thermischen Schutzschichten. Dabei kann durch den Auftrag einer keramischen Schicht die thermische Belastung der beschichteten Bauteile reduziert werden. In dieser Arbeit wird die Möglichkeit der Nutzung einer Laser-Thermoschock-Prüfeinrichtung zur Durchführung von thermo-zyklischen Versuchen an thermischen Schutzschichten untersucht. Die Probenerwärmung erfolgt hierbei durch einen fokussierten Laserstrahl, mit dem durch die gewählte Trajektoriengeometrie und Anpassung der Laserleistung eine homogene Temperaturverteilung auf der Oberflache erzeugt wird. Die für die Durchführung von zyklischen Versuchen notwendigen Erweiterungen der vorhandenen Prüfeinrichtung werden beschrieben, wozu die Entwicklung eines neuen Probenhalters und einer Test- und Auswerteroutine für die Experimente gehört. Zur Begutachtung der Entstehung und des Fortschritts von Schädigungen werden Schallemissionstechniken und thermografische Methoden eingesetzt, deren Möglichkeiten und Grenzen für die Nutzung im Rahmen der Experimente bestimmt werden. Außerdem umfasst die Arbeit eine umfassende temperaturabhängige Charakterisierung des für die thermische Schutzschicht verwendeten keramischen Materials. Hierbei ist besonders die Messung des E-Moduls mittels der dynamischen Resonanzmethode hervorzuheben, die eine selten genutzte Technik ist. Bei der Charakterisierung zeigen sich keine besonderen Abweichungen von den erwarteten Werten. Lediglich eine geringere Porosität als vom Hersteller erwartet und eine unveränderte Phasenzusammensetzung nach isothermer Auslagerung wurden beobachtet. Die bei den zyklischen Experimenten angestrebten Oberflächentemperaturen von über 1000 °C machen es nötig, die Absorption der Proben durch eine zusätzliche Beschichtung mit Magnetit zu erhöhen. Zur Messung der Temperaturverteilung auf der Probenoberfläche wird eine Infrarot- Kamera genutzt, die für diese Zwecke kalibriert wird. Die eingebaute aktive Druckluftkühlung der Probenruckseite erlaubt die Steuerung des Temperaturgradienten, besitzt aber noch Verbesserungspotenzial. Schon ohne aktive Kühlung der Proben ist ein Versuchsregime realisierbar, bei dem die thermischen Belastungen mit hoher Präzision reproduzierbar sind und mit dem die realen Einsatzbedingungen von keramischen Schutzschichten nachempfunden werden können. Die Entstehung und der Fortschritt von Schädigungen in Form von Delaminationen kann mit thermografischen Methoden und Schallemissionstechniken beobachtet werden. Bei der Ortung der Schallsignale zeigen sich die Grenzen der vorhandenen Ausrüstung. Eine relativ genaue Ortung der Quelle ist mit einer zeitaufwendigen manuellen Routine möglich, deren Ergebnis eine starke Abhängigkeit von der Signalqualität zeigt. Eine reduzierte Zonenortung mit einer automatischen Auswertung zeigt zufriedenstellende Ergebnisse. Eine Kombination der Ergebnisse der Zonenortung, der Analyse der Schallsignale und den thermografischen Analysen der Daten der Infrarot-Kamera ermöglicht eine sehr gute Visualisierung der Schädigungsentwicklung. Während erster Versuche konnten Delaminationsrisse in der keramischen Dammschicht erzeugt werden, die in der Nähe der Dammschicht-Haftschicht-Grenzschicht liegen. Dies entspricht einem Schadensbild, das durch eine hohe zyklische Belastung der Proben erreicht wird. Durch die Nutzung eines fokussierten Laserstrahls kommt es zu einer Temperaturüberhöhung im Bereich des Laserspots. Dies bewirkt, dass die thermozyklische Belastung der Proben noch um einen Thermoschockbeitrag erweitert wird. N2 - The finite nature of fossil fuel supply and the growing environmental awareness become increasingly stronger motivations for the development of efficient gas turbines and jet engines for power generation or as engines for land-, sea- and water-based vehicles. One concept developed for this purpose are thermal barrier coatings, where the thermal load of components is reduced by applying a ceramic coating onto the components. In this work the possibility to use a laser thermal shock facility for thermo-cyclic testing of thermal barrier coatings is examined. A focused laser beam is used for heating the sample and a homogeneous temperature distribution on the sample surface is achieved by the used trajectory and radial adjusted laser power. The required improvements of the existing testing facility are explained, including the development of a new sample holder and of the testing and evaluation routines for the experiments. For the assessment of the initiation and evolution of damages, acoustic emission and thermographic methods are used. The possibilities and limits of these methods are assessed during the experiments. The work also includes an extensive temperature dependent characterisation of the ceramic material used for the thermal barrier coating. In this part, the measurement of the Young’s modulus by a dynamic method is to be highlighted, as this is a rarely used technique. The characterisations show the expected values, except for a lower porosity as expected by the manufacturer and no significant phase changes during isothermal heat treatments. To reach sample surface temperatures above 1000 °C, it is necessary to increase the absorption by an additional coating of magnetite. The temperature distribution on the surface is measured by an infrared camera, which is calibrated for this purpose. With the incorporated active air cooling of the sample backside, the temperature gradient can be controlled, but still leaves room for improvements. Already without cooling, experiments can be completed, where the thermal loads are highly reproducible and comparable to real operation conditions. The development and evolution of delamination damages can be observed by acoustic Emission and thermographic methods. Sound location using the acoustic emission data shows the limits of the applied equipment. Good sound location results can be achieved by a time-consuming manual routine, but the results are highly dependent on the signal quality. A reduced zone location algorithm with an automatic analysis shows satisfying results. A combination of the zone location results, the analysis of the acoustic emission data and the thermographic analysis of the infrared camera data allows a very good visualisation of the damage evolution. First experiments showed delaminations located in the ceramic layer near the topcoat-bondcoatboundary, which corresponds to a failure mode induced by high cyclic loads of the samples. The use of a focused laser beam results in a local hot spot at the laser spot during heating. This adds a thermal shock component to the thermo-cyclic load during the experiments. T3 - BAM Dissertationsreihe - 84 KW - Thermische Schutzschichten KW - laserinduzierte Erwärmung KW - Schallemission KW - Thermografie KW - Yttrium stabilisiertes Zirkonoxid PY - 2012 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-740 SN - 978-3-9814634-8-4 SN - 1613-4249 VL - 84 SP - 1 EP - 143 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-74 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Koch, Bernd T1 - Zum Ermüdungsverhalten der metastabilen ß-Titanlegierung Ti-6,8Mo-4,5Fe-1,5Al (Timetal LCB): mechanische und mikrostrukturelle Untersuchungen N2 - Bedingt durch die allgegenwärtige Notwendigkeit der Einsparung fossiler Brennstoffe steigt auch in der Kraftfahrzeugindustrie der Druck zur verstärkten Anwendung von intelligentem Leichtbau. Um dafür die bisher vornehmlich in der Luftfahrtindustrie eingesetzten, hochfesten β-Titanlegierungen für kostensensiblere Bereiche attraktiver zu machen, wurde die metastabile Legierung Ti-6,8Mo-4,5Fe-1,5Al (Handelsname: Timetal LCB) entwickelt. Ihr Einsatzschwerpunkt sind Strukturbauteile im Fahrwerksbereich von Kraftfahrzeugen. Die vorliegende Arbeit beschäftigt sich mit mechanischen Eigenschaften von Timetal LCB und sucht Hinweise für deren mikrostrukturelle Ursachen. Zu diesem Zweck wurden Proben aus für die Herstellung von Kraftfahrzeug-Fahrwerksfedern bestimmtem Draht dieses Materials entnommen und uniaxialen Zug- und Ermüdungsversuchen unterzogen. Dabei wurden sowohl Proben im Lieferzustand (gerollt im α+β-Gebiet und lösungsgeglüht) als auch im endwärmebehandelten Zustand (wie vor, plus 4 Stunden Laborwärmebehandlung bei 540°C) untersucht. Das mechanische Versuchsprogramm umfasste Zugversuche, uniaxiale Ermüdungsversuche im Zugschwellbereich (R = 0,1) in Spannungskontrolle und, erstmalig für dieses Material, gesamtdehnungsgeregelte uniaxiale Ermüdungsversuche, ebenfalls mit R = 0,1. Dabei wurden Versuche in Laboratmosphäre sowohl bei Raumtemperatur als auch unter 200°C bis zum Bruch durchgeführt und die erhaltenen Versuchsdaten ausgewertet. Zur Begutachtung der mikrostrukturellen Vorgänge wurden neben den üblichen licht- und rasterelektronenmikroskopischen Verfahren in größerem Umfang TEM-Untersuchungen unternommen. Die Auswertung der Zugversuchsdaten ergab ein nahezu ideal-plastisches Verhalten sowohl des lösungsgeglühten als auch des endwärmebehandelten Zustands. Bei 200°C Temperatur zeigte der endwärmebehandelte Zustand ein leichtes Verfestigungsverhalten bei reduzierter Steifigkeit und Zugfestigkeit. Die spannungsgeregelten Ermüdungsversuche ergaben leichtes zyklisches Entfestigungsverhalten ohne Sättigung und ausgeprägtes zyklisches Kriechen der endwärmebehandelten Proben bei Raumtemperatur. Versuche in Gesamtdehnungskontrolle hingegen zeigten nach kurzer Verfestigung Sättigung und konstantes Verhalten über die Rest-Versuchsdauer sowohl bei Raumtemperatur als auch bei 200°C bis hin zu Gesamt-Oberdehnungen von 2,5%, erst darüber zeigte sich kontinuierliche Entfestigung. Auffälligkeiten zeigten sich bei den Proben im Lieferzustand bei Raumtemperatur in Gesamtdehnungsregelung, wo das Verhalten der Spannungsantwort wie auch das Bruchverhalten für Versuche mit Gesamt-Oberdehnung von 3...4% stark von den übrigen Zuständen abwich. Als Ursache hierfür wird verformungsinduzierte α- Phasenausscheidung in Nanostruktur vorgeschlagen. Alle dehnungsgeregelten Versuche unterlagen ausgeprägter zyklischer Relaxation. Mit Hilfe der TEM wurden lamellare Substrukturen innerhalb der β-Phase des lösungsgeglühten Lieferzustands beobachtet. Ermüdungsbelastung führt zu weiterer Segmentierung dieser Lamellenstruktur. Im wärmebehandelten Zustand trägt die α-Phase den größten Teil der Verformung, erkennbar an ausgeprägten α-Subkornstrukturen in den ermüdeten Zuständen. Es wurden Hinweise auf Subkornrotation gefunden. Der Einfluss der Temperatur von 200°C bei der Versuchsführung ist mikrostrukturell minimal. N2 - Due to the common necessity of saving fossile combustibles, pressure rises for the automotive industry to employ lightweight constructions. To encourage the usage of high-strength β-titanium alloys, which have been predominantly used in the aerospace industry up to now, the metastable alloy Ti-6.8Mo-4.5Fe-1.5Al (brand name: Timetal LCB) has been developed for more cost sensitive branches. Its targeted main areas of application are structural parts in automobile suspensions. The present work deals with the mechanical behaviour of Timetal LCB and looks out for hints on its microstructural reasons. To accomplish this goal, specimens were taken out of LCB wire made for automotive suspension spring manufacturing. Uniaxial tensile and fatigue tests were carried out. Two different heat treatments were investigated, an asdelivered state (hot rolled in (α+β)-regime and solution treated) as well as an additionally aged state (likewise, plus 4h laboratory heat treatment at 540°C). Mechanical test Programme comprised tensile tests, uniaxial fatigue tests in tensile swelling mode (R = 0.1) and force control and, for the first time regarding this material, uniaxial fatigue tests in total strain control with R = 0.1. Tests were made in laboratory atmosphere at room temperature and at 200°C constant temperature until specimen fracture occurred. Mechanical test data was recorded and evaluated. To analyse microstructural developments, extensive TEM investigations were done additionally to usual light- and scanning electron microscopy. The evaluation of tensile test data showed near perfect ideal-plastic behaviour of the asdelivered as well as the aged material state. At 200°C, aged material showed slight strengthening behaviour combined with reduced overall strength and stiffness. Fatigue tests in force control resulted in mild cyclic softening behaviour without saturation and markedly appearing cyclic creep of aged specimens at room temperature. Total strain controlled fatigue tests, however, showed short cyclic strengthening followed by constant force Response at room temperature as well as 200°C up to 2.5% total strain. Above this value, cyclic softening occurred. Tests with as-delivered specimens at 3% and 4% total strain had a distinctive force response differing from all other total strain controlled tests; the same statement applies for their fracture behaviour. A deformation induced precipitation of nanostructure α-Phase is assumed to be responsible for these findings. All tests in total strain control were subject to pronounced cyclic relaxation. By TEM investigations lamellar substructures were found inside β-phase areas of the asdelivered states. Fatigue loading led to additional segmentation of these substructures. In aged state, α-phase carries the major part of deformation work, noticeable by distinct α- substructures in fatigued specimen states. Hints were found for rotation of generated subgrains. Influence of 200°C test temperature on microstructural developments was found to be minimal. T3 - BAM Dissertationsreihe - 28 KW - Beta-Titan KW - TEM KW - Ermüdung KW - Dehnungskontrolliert KW - LCB PY - 2007 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1300 SN - 978-3-9811655-7-9 SN - 1613-4249 VL - 28 SP - 1 EP - 138 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-130 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Brookes, Stephen Peter T1 - Thermo-mechanical fatigue behaviour of the near-γ-titanium aluminide alloy TNB-V5 under uniaxial and multiaxial loading N2 - Mit wachsendem Umweltbewusstsein und der allgemeinen Notwendigkeit, die Verwendung von fossilen Brennstoffen zu minimieren, steigt auch in der Industrie der Druck zur verstärkten Anwendung von effizienteren Gasturbinentriebwerken. Die intermetallische Gamma- Titanaluminide (γ-TiAl) Legierung ist ein Material, welches die Effizienz von Gasturbinen steigern kann. Bei diesem Werkstoff handelt es sich um eine relativ neue Entwicklung, der sich durch geringe Dichte und hohe Festigkeit bei hoher Temperatur auszeichnet und damit das Potenzial hat, die heute verwendeten Ni-Basis-Superlegierungen zu ersetzen. Bauteile in Fluggasturbinen sind üblicherweise variierenden, mehrachsigen Spannungszuständen sowie nicht isothermen Zuständen unterworfen. Turbinenschaufeln sind z. B. vornehmlich dreiachsiger thermo-mechanischer Ermüdung (TMF) ausgesetzt. Dies erfordert eine sorgfältige Charakterisierung des zyklischen Verformungs- und Ermüdungsverhaltens unter komplexen thermischen und mechanischen Belastungen von γ-TiAl. Die vorliegende Arbeit untersucht die Wirkungen, die diese multi-axialen Beanspruchungen, auf eine γ-TiAl, (Ti -45 Al -5 N.B. -0,2 B -0,2 C) Legierung unter thermo-mechanischer Ermüdung haben. Das einachsige, torsions- und axial-torsionale thermo-mechanische Ermüdungsverhalten dieser γ-TiAl Legierung ist bei 400 – 800oC mit Dehnungsamplituden von 0,15% zu 0,7% geprüft worden. Die Tests wurden an beiden thermo-mechanischen Phasen, in-phase (IP) und out-of- phase (OP), durchgeführt und ausgewählte Tests enthielten außerdem eine Haltezeit von 180 Sekunde. Die Lebensdauer hängt stark von der Dehnungsamplitude ab. Ein-achsige Versuche unter IP Bedingungen zeigten bei gleicher mechanischer Dehnung eine längere Lebensdauer als Versuche unter OP-Bedingungen. Unter rein torsionaler Belastung zeigten die Proben bei der gleichen Vergleichsspannungsamplitude eine längere Lebensdauer als in axialen OPVersuchen. Bei nicht-proportionaler axial-torsionaler und thermo-mechanischer OP Versuchsführung ist die Lebensdauer bei gleicher mechanischer Vergleichsdehnungsamplitude geringer als bei ein- achsiger OP-Belastung. Die Wirkungen von TMF auf die Mikrostruktur wurden auch untersucht. Für alle Arten von Tests ist interkristalliner Bruch überwiegend. Ausfallschäden am Material sind stark von Umweltbedingungen beeinflusst. Diese Studie vergleicht Ergebnisse von TMF von TiAl mit vorherigen TMF Untersuchungen von Ni-Basislegierungen, IN 738 und Nimonic 90. IN 738 zeigt ein ähnliches thermomechanisches Verhalten wie γ-TiAl, indem es bei ein-achsiger IP Belastung die längste Lebensdauer hat. Nimonic 90 zeigt ein entgegengesetztes Verhalten im Vergleich zu IN 738 und γ-TiAl. Ein Lebensdauermodell, das für diese near-γ-TiAl Legierung entwickelt wurde, beschreibt erfolgreich alle Dehnungs-Temperatur-Pfade, d. h. das thermo-mechanische Ermüdungs- verhalten im Bereich der Testtemperaturen bei Verwendung eines einzelnen Belastungs- parameters. Der Belastungsparameter basiert auf der plastischen Arbeit pro Zyklus und ist abhängig nicht nur von der von Misesspannung sondern von der mittlern Zugspannung und von der maximalen Hauptspannung. Dieser Belastungsparameter reagiert dann auf verschiedene Dehnungs-Temperatur-Pfade unterschiedlich. Das Modell beschreibt das Lebensdauerverhalten einschließlich der einachsigen IP und OP, der proportional-axial-torsionalen und nicht- proportional axial-torsionalen Beanspruchungspfade, und den Einfluss der Haltezeit. N2 - With increasing environmental awareness and the general need to economise on the use of fossil fuels, there is growing pressure for industry to produce lighter, more efficient, gas turbine engines. One such material that will help to achieve these improvements is the intermetallic gamma titanium aluminide (γ-TiAl) alloy. At only half the density of current nickel-based superalloys its weight saving capability is highly desirable, however, its mechanical properties have not yet been fully explored especially, when it is to be considered for structural components in aeronautical gas turbine engines. Critical components in these engines typically experience large variations in temperatures and multiaxial states of stress under non-isothermal conditions. These stress states are known as tri-axial thermo-mechanical fatigue (TMF). The work presented here investigates the effects these multi-axial stresses, have on a γ- TiAl, (Ti-45Al-5Nb-0.2B-0.2C) alloy under TMF conditions. The uniaxial, torsional and xialtorsional TMF behaviour of this γ-TiAl alloy have been examined at 400 – 800oC with strain amplitudes ranging from 0.15% to 0.7%. The tests were conducted at both thermomechanical in-phase (IP) and out-of-phase (OP). Selected tests additionally contained a 180 seconds hold period. Fatigue lifetimes are strongly influenced by the strain amplitude, a small increase in amplitude reduces the lifetime considerably. The uniaxial IP tests showed significantly longer fatigue lifetimes than of all the tests performed. Torsional loading although have shorter fatigue lifetimes than the uniaxial IP loading they have longer fatigue lifetimes than the uniaxial OP loading. The non-proportional axial-torsional 90 degree OP test is most damaging which resulted in a shorter lifetime than the uniaxial OP test with the same Mises equivalent mechanical strain amplitude. A hold period at maximum temperatures reduced the lifetime for all tests regardless of the temperature-strain history. The effects of TMF on the microstructure were also investigated. For all types of tests intergranular fracture is predominant. Failure is strongly influenced by environmental conditions. This study compares TMF results of TiAl with previous TMF investigations on the nickelbased alloys IN 738 and Nimonic 90. IN 738 shows similar TMF behaviour to γ-TiAl in that uniaxial IP loading has the longest fatigue lifetimes. Nimonic 90 shows the opposite behaviour to both of these alloys. A lifetime model developed for this near-γ-TiAl alloy, successfully describes all temperaturestrain TMF loading conditions over the test temperature range, with the use of a single loading parameter. The loading parameter is based on the plastic work per cycle, and is not only dependant on the mean tensile stress but also on the maximum principal stress. The loading parameter responds to various strain-temperature-paths differently. It describes the lifetime relation between uniaxial IP and OP loading, axial and torsional loading and the hold period effect. T3 - BAM Dissertationsreihe - 49 KW - Gamma-Titanaluminide KW - Multi-axiale Beanspruchung KW - TNB-V5 KW - thermomechanische Ermüdung (TMF) KW - thermo-mechanical fatigue (TMF) KW - Gamma titanium aluminide KW - axial-torsional loading PY - 2009 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-1095 SN - 978-3-9812910-5-6 SN - 1613-4249 VL - 49 SP - 1 EP - 144 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-109 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fabry, Çağtay T1 - WelDX file format for arc welding research data N2 - Scientific welding data covers a wide range of physical domains and timescales and are measured using various different sensors. Complex and highly specialized experimental setups at different welding institutes complicate the exchange of welding research data further. The project aims to simplify the exchange and quality assurance of scientific welding data by establishing a common open source file format. T2 - QPTDat Workshop OpenScience CY - Eggenstein-Leopoldshafen, Germany DA - 23.01.2020 KW - Welding KW - Research data management KW - Open science KW - Open data KW - Digitalization PY - 2020 AN - OPUS4-50677 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Willms, Thomas T1 - Beware the artifact: Generation of ellagic acid and related species during atmospheric solid analysis probe (ASAP) measurements of iron gall inks and tannins in the negative ionization mode N2 - A detailed comparative analysis of the results of atmospheric solid analysis probe (ASAP) mass spectrometry of inks, tannins, and gallic acid (GA) in the negative ionization mode was performed. Results obtained for tannin by ASAP have been compared with those obtained with electrospray ionization (ESI). Apart from the GA ion, measurements frequently also yielded anions corresponding to association products and condensation products. At zero collision energy, pure GA gave a dimeric adduct (m/z 339); the formation of ions at m/z 303 and 304 was favored by increased temperatures and collision energies. In the case of inks, the subsequent dehydrogenation of such species to ellagic acid (EA) (m/z 301) was attributed to the oxidative effect of the iron III ion. On the basis of the results, a modification of the “standard ink protocol” has been suggested. Furthermore, several yet non‐described breakdown products and radical ion species of GA and EA ions were identified. KW - Ink research KW - ASAP KW - Ellagic acid KW - Gallic acid KW - Metacyclophane KW - Tannic acid PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-659252 DO - https://doi.org/10.1002/jms.70045 SN - 1076-5174 VL - 61 IS - 4 SP - 1 EP - 20 PB - Wiley CY - Chichester AN - OPUS4-65925 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Plarre, Rüdiger T1 - Resultiert normgerechte Ausführung verlässlich in hoher Qualität? N2 - Normgerechte Ausführung resultiert in Qualität, aber sie ist nicht allein ein Garant auch für hohe Qualität. Hierfür sind begleitend immer auch nachgeordnete Richtlinien wie z. B. spezifische Gütekriterien zu erfüllen. Der Vortrag erklärt die Normungsarbeit auf nationaler und internationaler Ebene und schildert die Stärken aber auch die Schwächen bei der Erstellung von Normen. Dabei ist die Konsensbildung zwischen unterschiedlichen interessierten Kreisen mit deren Partikularinteressen oftmals ein Hindernis, das aber über Zusatzvereinbarungen und der Norm nachgeordneten Regeln überwunden werden kann. T2 - Tagung des Deutschen Holzschutzfachverbandes für Ausenholzprodukte CY - Berlin, Germany DA - 19.01.2018 KW - Normung KW - DIN KW - CEN KW - ISO KW - Gütezeichen PY - 2018 AN - OPUS4-43852 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madia, Mauro T1 - Design of representative specimens for the characterization of the fatigue properties of metallic components fabricated by PBF-LB/M N2 - The process-structure-property-performance relationship is a fundamental paradigm in metal additive manufacturing (AM). The knowledge of how process parameters and post-process treatments influence the material properties and therefore the structural integrity of additively manufactured metallic components is of paramount importance. With respect to this, one of the unsolved problems related to the unique AM process is the reliability of witness samples for part qualification. Focusing on the Laser Powder Bed Fusion (PBF-LB/M) process, the microstructure and therefore the mechanical performance of test coupons are not representative of parts of the same material in every case. This work summarizes part of the results of an ongoing cooperation between BAM and BASF, which aims at addressing this issue by designing dedicated specimens, representative of the fatigue properties of the real component. The considered case study consisted in the fabrication and characterization of the fatigue properties of a pressure vessel made of AISI 316L. The first phase of the project was devoted to the process monitoring to understand the relationship between process parameters and temperature distribution during the fabrication of the component. Finite element models were tuned on the experimental data from the process monitoring and simulations of the temperature field in the component were conducted. The numerical results were in good agreement with the temperature profiles measured during the fabrication of the component. The second phase dealt with the evaluation of the fatigue and fatigue crack propagation properties on specimens extracted from different regions of the pressure vessel. The experimental investigations showed significant differences in hoop and longitudinal direction. A clear dependence of the fatigue properties on heat accumulation (temperature distribution) and defect size was pointed out. The third phase encompassed the fabrication and testing of the representative specimens. Numerical simulations were used to design specimens displaying the same temperature profile as in the most critical region of the component. The fatigue testing of the representative specimens is subject of ongoing work. T2 - 8. DVM-Tagung Additiv gefertigte Bauteile und Strukturen CY - Berlin, Germany DA - 28.11.2023 KW - PBF-LB/M KW - Process Monitoring KW - Process Simulation KW - Fatigue KW - Representative Specimens PY - 2023 AN - OPUS4-58973 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Albornoz, Ricardo Valencia A1 - Antypov, Dmytro A1 - Blanke, Gerd A1 - Borges, Itamar A1 - Marulanda Bran, Andres A1 - Cheung, Joshua A1 - Collins, Christopher M. A1 - David, Nicholas A1 - Day, Graeme M. A1 - Deringer, Volker L. A1 - Draxl, Claudia A1 - Eardley-Brunt, Annabel A1 - Evans, Matthew L. A1 - Fairlamb, Ian A1 - Fieseler, Kate A1 - Franklin, Barnabas A. A1 - George, Janine A1 - Grundy, Joanna A1 - Johal, Jay A1 - Kalikadien, Adarsh V. A1 - Kapil, Venkat A1 - Kotopanov, Lyubomir A1 - Kumar, Vishank A1 - Kuttner, Christian A1 - Lederbauer, Magdalena A1 - Ojeda-Porras, Andrea Carolina A1 - Pang, Jiayun A1 - Parkes, Michael A1 - Pemberton, Miles A1 - Ruscic, Branko A1 - Ryder, Matthew R. A1 - Sakaushi, Ken A1 - Saleh, Gabriele A1 - Savoie, Brett M. A1 - Schwaller, Philippe A1 - Skjelstad, Bastian Bjerkem A1 - Sun, Wenhao A1 - Taniguchi, Takuya A1 - Taylor, Christopher R. A1 - Torrisi, Steven A1 - Vishnoi, Shubham A1 - Walsh, Aron A1 - Wu, Ruiqi T1 - Discovering trends in big data: General discussion N2 - This article is a discussion of the paper "Specialising and analysing instruction-tuned and byte-level language models for organic reaction prediction" by Jiayun Pang and Ivan Vulić (Faraday discussions, 2025, 256, 413-433). KW - Automation KW - Big data KW - Machine learning KW - Materials design KW - Chemically complex materials PY - 2025 DO - https://doi.org/10.1039/D4FD90063D SN - 1359-6640 SN - 1364-5498 VL - 256 IS - Themed collection: Data-driven discovery in the chemical sciences SP - 520 EP - 550 PB - Royal Society of Chemistry (RSC) CY - Cambridge AN - OPUS4-62652 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Frasca, Daniele A1 - Schulze, Dietmar A1 - Wachtendorf, Volker A1 - Krafft, Bernd A1 - Rybak, Thomas A1 - Schartel, Bernhard T1 - Multilayer Graphene/Carbon Black/Chlorine Isobutyl Isoprene Rubber Nanocomposites N2 - High loadings of carbon black (CB) are usually used to achieve the properties demanded of rubber compounds. In recent years, distinct nanoparticles have been investigated to replace CB in whole or in part, in order to reduce the necessary filler content or to improve performance. Multilayer graphene (MLG) is a nanoparticle made of just 10 graphene sheets and has recently become commercially available for mass-product nanocomposites. Three phr (part for hundred rubbers) of MLG are added to chlorine isobutyl isoprene rubber (CIIR)/CB composites in order to replace part of the CB. The incorporation of just 3 phr MLG triples the Young’s modulus of CIIR; the same effect is obtained with 20 phr CB. The simultaneous presence of three MLG and CB also delivers remarkable properties, e.g. adding three MLG and 20 phr CB increased the hardness as much as adding 40 phr CB. A comprehensive study is presented, showing the influence on a variety of mechanical properties. The potential of the MLG/CB combination is illustrated to reduce the filler content or to boost performance, respectively. Apart from the remarkable mechanical properties, the CIIR/CB/MLG nanocomposites showed an increase in weathering resistance. KW - nanocomposites KW - rubber KW - multilayer graphene KW - carbon black PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-358569 DO - https://doi.org/10.3390/polym8030095 SN - 2073-4360 VL - 8 SP - 95 PB - MDPI CY - Basel, Switzerland AN - OPUS4-35856 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Madia, Mauro A1 - Kiyak, Yusuf A1 - Zerbst, Uwe T1 - Extended parametric equations for weld toe stress concentration factors and through-thickness stress distributions in butt-welded plates subject to tensile and bending loading N2 - Based on a large set of 2D finite element analyses, parametric equations for weld toe stress concentration factors and through-thickness stress profiles are provided for butt-welded plates. These cover Single-Vand Double-V joints subject to tensile and bending loading. Compared to the most widespread solutions in the literature, which have also been tested against the finite element data in this work, the application range is extended particularly with respect to the weld toe radius(0.1≤ρ≤4 mm)andangle(10 °≤α≤60 °). Furthermore, two values of excess weld metal are considered (h=0.75;2.5mm). The analyses are performed for a plate thickness of 10 mm. Besides the extended validity range, the proposed equations show also an improved accuracy compared to the existing solutions. KW - Butt welds KW - Weld toes KW - Stress analysis KW - Structures PY - 2016 DO - https://doi.org/10.1007/s40194-016-0377-x VL - 60 IS - 6 SP - 1247 EP - 1259 AN - OPUS4-37959 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bakir, Nasim A1 - Artinov, Antoni A1 - Bachmann, Marcel A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - About the origin of solidification cracking in laser welded thick-walled structures N2 - In this study, a three-dimensional CFD-simulation model was developed to simulate the fluid flow in the weld pool. The CFD-model showed a bulging region in the middle of the depth, which is separated from the top surface and bottom surface by two narrowing regions. It can be concluded that the interaction of the movement of the laser source with the Marangoni vortex leads to a teardrop shape at the upper and bottom surface of the workpiece. Additionally, it shows that the bulging in the weld is a result of the backflows on the upper and lower sides due to the thermo-capillary-driven flows. The weld pool shape was used as a heat source in a two-dimensional thermomechanical model, which allows a highly accurate transformation of the weld pool dimensions obtained from the CFD model. This developed technique allows the consideration of physical aspects, which cannot be considered when using traditional heat sources. The mechanical model has shown that the chronological order of the solidification of the weld has a significant influence on the nature and distribution of the stresses in the weld. High tensile stress has been observed in the bulging region, i.e. in the susceptible region for solidification cracking, when compared to the other narrowing regions, which show compressive stress. T2 - 4th International Conference on Welding and Failure Analysis of Engineering Materials CY - Aswan, Egypt DA - 19.11.2018 KW - Laser beam welding KW - Solidification cracking KW - Numerical simulation KW - Weld pool geometry KW - CFD-model KW - FE-model PY - 2018 SP - W-6, 1 EP - 10 CY - Aswan, Egypt AN - OPUS4-46735 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ulbricht, Alexander T1 - Formation of Creep Damage of 316L Produced by Laser Powder Bed Fusion N2 - The damage mechanisms of metallic components produced by process laser powder bed fusion differ significantly from those typically observed in conventionally manufactured variants of the same alloy. This is due to the unique microstructures of additively manufactured materials. Herein, the focus is on the study of the evolution of creep damage in stainless steel 316L specimens produced by laser powder bed fusion. X-ray computed tomography is used to unravel the influence of the process-specific microstructure from the influence of the initial void distribution on creep damage mechanisms. The void distribution of two specimens tested at 600 °C and 650 °C is analyzed before a creep test, after an interruption, and after fracture. The results indicate that the formation of damage is not connected to the initial void distribution. Instead, damage accumulation at grain boundaries resulting from intergranular cracking is observed. T2 - 4th Symposium on Materials and Additive Manufacturing - Additive 2024 CY - Berlin, Germany DA - 12.06.2024 KW - AISI 316L KW - Additive Manufacturing KW - Computed Tomography KW - Creep KW - Laser Powder Bed Fusion KW - Microstructure KW - PBF-LB/M/316L PY - 2024 AN - OPUS4-60295 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skrotzki, Birgit T1 - Ermüdungsverhalten des warmfesten austenitischen Gusseisens EN-GJSA-XNiSiCr35-5-2 bei hoher Temperatur N2 - Die warmfeste austenitische Gusseisenlegierung EN-GJSA-XNiSiCr35-5-2 (häufig auch als Ni-Resist D-5S bezeichnet) wurde hinsichtlich ihres mechanischen Verhal-tens bei hoher Temperatur charakterisiert. Dazu wurden (isotherme) niederzyklische (LCF-) und (nicht-isotherme) thermomechanische Ermüdungsversuche (TMF) zwischen Raumtemperatur und 900 °C durchgeführt. Diese Ergebnisse dienten (zu-sammen mit weiteren Versuchsdaten) der Kalibrierung werkstoffmechanischer Modelle. Bei den höchsten Prüftemperaturen wurde Schädigung in Form von Kriechen beobachtet und metallographisch dokumentiert. T2 - 41. Vortragsveranstaltung Langzeitverhalten warmfester Stähle und Hochtemperaturwerkstoffe CY - Dusseldorf, Germany DA - 30.11.2018 KW - Ni-Resist KW - LCF KW - TMF KW - Kriechen KW - Lebensdauer KW - Schädigung PY - 2018 AN - OPUS4-46851 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Ávila Calderón, Luis A1 - Shakeel, Y. A1 - Schriever, Sina A1 - Gedsun, A. A1 - Forti, M. A1 - Jordan, Hans A1 - Han, Ying A1 - Baer, O. A1 - Aversa, R. A1 - Olbricht, Jürgen A1 - Hammerschmidt, T. A1 - Hickel, T. A1 - Skrotzki, Birgit T1 - NFDI-MatWerk/IUC02 Data schema for creep data of Ni-based superalloys including a comprehensive documentation of test results and metadata N2 - This data schema was developed within the infrastructure use case IUC02: “Framework for curation and distribution of reference datasets” of the consortium NFDI-MatWerk. It intends to define a structured approach for collecting all required information on a creep experiment using the established terminology of the respective test standard ISO 204:2022 and additional terminology agreed upon by the domain experts. The individual entries are grouped according to their content type and sub-summarized under respective headlines, thereby suggesting a basic categorization and a related hierarchy of concepts. This hierarchy can be similarly applied to other test methods and different metallic (and other) materials. In version 1.1 some editorial and formal changes were made. KW - NFDI-MatWerk KW - Digitalisierung KW - Referenzdaten KW - Kriechen KW - Ni-based Superalloys PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-611629 DO - https://doi.org/10.5281/zenodo.11668375 PB - Zenodo CY - Geneva AN - OPUS4-61162 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fabry, Çağtay T1 - WelDX - Forschungsdaten beim Metallschutzgasschweißen N2 - Ziel des WelDX Forschungsvorhabens ist es, den Austausch wissenschaftlicher Forschungsdaten aus dem Bereich der Schweißtechnik auf Basis eines einheitlichen Open Source Dateiformates zu ermöglichen und damit die Einhaltung und Dokumentation geeigneter Qualitätsstandards zu fördern. Im Zuge der Projektarbeit wird die Zusammenarbeit und der Wissenstransfer schweißtechnischer Institute zunächst auf nationaler Ebene gefördert und die Bildung eines von der Fachcommunity getragenen Kuratoriums zur Betreuung und Weiterentwicklung des Dateiformates und der Ausarbeitung zugehöriger Qualitätsstandards angestrebt. Der Vortrag gibt eine Übersicht zur Motivation, der technischen Umsetzung des Dateiformates sowie möglicher Anwendungsfälle. T2 - WelDX Open Science Seminar CY - Berlin, Germany DA - 04.03.2020 KW - Schweißen KW - Forschungsdatenmanagement KW - Open science KW - Open data KW - Digitalisierung PY - 2020 AN - OPUS4-50678 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Blasón Gonzalez, Sergio T1 - Determination of the fatigue limit and initial crack length by means of fracture mechanics N2 - The fatigue design of metallic components is usually based on two different approaches, namely total life and damage tolerance. The former takes into account both the initiation and propagation stages. The latter is based on fracture mechanics and needs an initial defect, which propagates until the critical size under cyclic loading, provided it is large enough. In this case, a residual life rather than a total life is obtained. The overall lifetime of a cyclically loaded structure involves four consecutive stages: a) crack initiation; b) propagation of microstructurally short cracks; c) propagation of physically/mechanically short cracks; d) propagation of long cracks. Considering the propagation from the short crack regime, the damage tolerance approach can be extended to adequately calculate the total life of a component. The fatigue strength of metallic materials containing defects depends on the non-propagation condition of small cracks emanating from these defects. In this work, the presence of mechanically short cracks from the beginning of the component's life is considered. Consequently, the methodology of analysis must be able to treat adequately local ligament yielding effects typical for short cracks and must include the thorough description of the crack closure effect up to the long-crack regime. In the analysis based on long cracks, the linear-elastic condition is mostly satisfied which allows the use of the linear elastic parameter ΔK for describing the crack driving force. On the contrary, this assumption is not adequate for mechanically short cracks because the crack depth is in the order of the plastic zone. Instead, an elastic-plastic driving force should be considered. Furthermore, the gradual build-up of the plasticity-induced crack closure effect must be considered, which implies a transition from the intrinsic (effective) threshold value, ΔKth,eff, to the long-crack threshold, ΔKth,LC. The effective component is a material parameter which is dependent on the elastic properties and crystal lattice. The gradual build-up of crack-closure is described by ΔKth,op which is a function of the plastic properties, grain-size, environment conditions, load ratio and crack-depth. The crack closure can be characterized experimentally by the so-called cyclic R-curve. Some other crack closure effects, such as roughness or oxide-debris induced, might be incorporated as well. The knowledge of the cyclic R-curve can be useful to determine the largest non-propagating crack size at the material fatigue limit. This is realised by means of the so-called cyclic R-curve analysis: The tangent criterion between the driving force and the cyclic R-curve define the transition between crack arrest and propagation. In this regard, a0 is defined as that crack depth which will only grow into a non-propagating crack due to the development of crack closure. The procedure outlined briefly here has been successfully applied to the determination of the fatigue limits of steel weldments. Considering the stochastic distribution of the weld geometric parameters (namely, weld toe radius, the flank angle, and the excess weld metal) it is possible to perform a full probabilistic cyclic R-curve analysis and determine this way the statistical distribution of the initial crack size at the weld toe at the fatigue limit. T2 - Virtual Conference on Mechanical Fatigue CY - Online meeting DA - 09.09.2020 KW - Cyclic R-curve KW - Fracture Mechanics KW - Fatigue Strength KW - Short Crack Propagation PY - 2020 AN - OPUS4-51238 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis A1 - Hammerschmidt, T. A1 - Gedsun, A. A1 - Forti, M. A1 - Olbricht, Jürgen A1 - Stotzka, R. A1 - Skrotzki, Birgit T1 - IUC02 Framework for Curation and Distribution of Reference Datasets using Creep Data of Ni-Base Superalloys as an Example N2 - In our current view, reference datasets in the MSE domain represent specific material properties, e.g., structural, mechanical, … characteristics. A reference dataset must fulfill high-quality standards, not only in precision of measurement but also in a comprehensive documentation of material, processing, and testing history (metadata). This Infrastructure Use Case (IUC) aims to develop a framework for generating reference material datasets using creep data of a single crystal Ni-based superalloy as a best practice example. In a community-driven process, we aim to encourage the discussion and establish a framework for the creation and distribution of reference material datasets. In this poster presentation, we highlight our current vision and activities and intend to stimulate the discussion about the topic reference datasets and future collaborations and work. T2 - NFDI-MatWerk Conference CY - Siegburg, Germany DA - 27.06.2023 KW - Referenzdaten KW - Reference data KW - Syngle Crystal alloy KW - Creep KW - Metadata schema PY - 2023 AN - OPUS4-57923 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fritzsche, André A1 - Hilgenberg, Kai A1 - Rethmeier, Michael T1 - Influence of welding parameters on electromagnetic supported degassing of die-casted and wrought aluminum N2 - Laser beam welding of aluminum die casting is challenging. A large quantity of gases (in particular, hydrogen) is absorbed by aluminum during the die-cast manufacturing process and is contained in the base material in solved or bound form. After remelting by the laser, the gases are released and are present in the melt as pores. Many of these metallurgic pores remain in the weld seam as a result of the high solidification velocities. The natural (Archimedean) buoyancy is not sufficient to remove the pores from the weld pool, leading to process instabilities and poor mechanical properties of the weld. Therefore, an electromagnetic (EM) system is used to apply an additional buoyancy component to the pores. The physical mechanism is based on the generation of Lorentz forces, whereby an electromagnetic pressure is introduced into the weld pool. The EM system exploits the difference in electrical conductivity between poorly conducting pores (inclusions) and the comparatively better conducting aluminum melt to increase the resulting buoyancy velocity of the pores. Within the present study, the electromagnetic supported degassing is investigated in dependence on the laser beam power, welding velocity, and electromagnetic flux density. By means of a design of experiments, a systematic variation of these parameters is carried out for partial penetration laser beam welding of 6mm thick sheets of wrought aluminum alloy AlMg3 and die-cast aluminum alloy AlSi12(Fe), where the wrought alloy serves as a reference. The proportion of pores in the weld seams is determined using x-ray images, computed tomography images, and cross-sectional images. The results prove a significant reduction of the porosity up to 70% for both materials as a function of the magnetic flux density. T2 - ICALEO 2019 CY - Orlando, FL, USA DA - 07.10.2019 KW - Laser beam welding KW - Electromagnetic supported degassing KW - Die-casted aluminum PY - 2020 DO - https://doi.org/10.2351/7.0000064 VL - 32 IS - 2 SP - 022031-1 EP - 022031-8 PB - AIP Publishing AN - OPUS4-50728 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis A1 - Shakeel, Yusra T1 - NFDI-MatWerk PP18 / IUC02 Reference Data: Creep Data of a single crystalline Ni-Base Alloy N2 - Reference datasets in the MSE domain represent specific material properties, e.g., structural, mechanical, … characteristics. A reference dataset must fulfill high-quality standards, not only in precision of measurement but also in a comprehensive documentation of material, processing, and testing history (metadata). This Infrastructure Use Case (IUC) of the consortium Materials Science and Engineering (MatWerk) of National Research Data Infrastructure (NFDI) aims to develop, together with BAM and other Participant Projects (PP), a framework for generating reference material datasets using creep data of a single crystal Ni-based superalloy as a best practice example. In a community-driven process, we aim to encourage the discussion and establish a framework for identifying reference material datasets. In this poster presentation, we highlight our current vision and activities and intend to stimulate the discussion about the topic reference datasets and future collaborations and work. T2 - All-Hands-on-Deck congress from the NFDI-MatWerk CY - Siegburg, Germany DA - 08.03.2023 KW - Referenzdaten KW - Reference data KW - Creep KW - Syngle Crystal alloy KW - Metadata schema PY - 2023 AN - OPUS4-57146 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Rehmer, Birgit A1 - Bayram, Faruk A1 - Ávila Calderón, Luis A1 - Mohr, Gunther A1 - Skrotzki, Birgit T1 - BAM reference data: Temperature-dependent Young's and shear modulus data for additively and conventionally manufactured variants of Ni-based alloy Inconel IN718 N2 - The elastic properties (Young's modulus, shear modulus) of Ni-based alloy Inconel IN718 were investigated between room temperature and 800 °C in an additively manufactured variant (laser powder bed fusion, PBF‑LB/M) and from a conventional process route (hot rolled bar). The moduli were determined using the dynamic resonance method. The data set includes information on processing parameters, heat treatments, grain size, specimen dimensions and weight, Young’s and shear modulus as well as their measurement uncertainty. The dataset was generated in an accredited testing lab using calibrated measuring equipment. The calibrations meet the requirements of the test procedure and are metrologically traceable. The dataset was audited as BAM reference data. KW - Elastic modulus KW - Young's modulus KW - Shear modulus KW - Additive manufacturing KW - IN718 PY - 2023 DO - https://doi.org/10.5281/zenodo.7813824 PB - Zenodo CY - Geneva AN - OPUS4-57287 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Rehmer, Birgit A1 - Bayram, Faruk A1 - Ávila Calderón, Luis A1 - Mohr, Gunther A1 - Skrotzki, Birgit T1 - BAM reference data: Temperature-dependent Young's and shear modulus data for additively and conventionally manufactured variants of austenitic stainless steel AISI 316L N2 - The elastic properties (Young's modulus, shear modulus) of austenitic stainless steel AISI 316L were investigated between room temperature and 900 °C in an additively manufactured variant (laser powder bed fusion, PBF‑LB/M) and from a conventional process route (hot rolled sheet). The moduli were determined using the dynamic resonance method. The data set includes information on processing parameters, heat treatments, grain size, specimen dimensions and weight, Young’s and shear modulus as well as their measurement uncertainty. The dataset was generated in an accredited testing lab using calibrated measuring equipment. The calibrations meet the requirements of the test procedure and are metrologically traceable. The dataset was audited as BAM reference data. KW - Elastic modulus KW - Young's modulus KW - Shear modulus KW - Additive manufacturing KW - AISI 316L PY - 2023 DO - https://doi.org/10.5281/zenodo.7813835 PB - Zenodo CY - Geneva AN - OPUS4-57288 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Rosen, Andrew S. A1 - Gallant, Max A1 - George, Janine A1 - Riebesell, Janosh A1 - Sahasrabuddhe, Hrushikesh A1 - Shen, Jimmy-Xuan A1 - Wen, Mingjian A1 - Evans, Matthew L. A1 - Petretto, Guido A1 - Waroquiers, David A1 - Rignanese, Gian-Marco A1 - Persson, Kristin A. A1 - Jain, Anubhav A1 - Ganose, Alex M. T1 - Jobflow: Computational Workflows Made Simple N2 - Jobflow is a free, open-source library for writing and executing workflows. Complex workflows can be defined using simple python functions and executed locally or on arbitrary computing resources using the FireWorks workflow manager. Some features that distinguish jobflow are dynamic workflows, easy compositing and connecting of workflows, and the ability to store workflow outputs across multiple databases. KW - Automation KW - Workflows KW - Computational Materials Science PY - 2024 DO - https://doi.org/10.5281/zenodo.10466868 PB - Zenodo CY - Geneva AN - OPUS4-59313 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zerbst, Uwe A1 - Madia, Mauro A1 - Bruno, Giovanni A1 - Hilgenberg, Kai T1 - Towards a Methodology for Component Design of Metallic AM Parts Subjected to Cyclic Loading N2 - The safe fatigue design of metallic components fabricated by additive manufacturing (AM) is still a largely unsolved problem. This is primarily due to (a) a significant inhomogeneity of the material properties across the component; (b) defects such as porosity and lack of fusion as well as pronounced surface roughness of the asuilt components; and (c) residual stresses, which are very often present in the as‐built parts and need to be removed by post‐fabrication treatments. Such morphological and microstructural features are very different than in conventionally manufactured parts and play a much bigger role in determining the fatigue life. The above problems require specific solutions with respect to the identification of the critical (failure) sites in AM fabricated components. Moreover, the generation of representative test specimens characterized by similar temperature cycles needs to be guaranteed if one wants to reproducibly identify the critical sites and establish fatigue assessment methods taking into account the effect of defects on crack initiation and early propagation. The latter requires fracture mechanics‐based approaches which, unlike common methodologies, cover the specific characteristics of so‐called short fatigue cracks. This paper provides a discussion of all these aspects with special focus on components manufactured by laser powder bed fusion (L‐PBF). It shows how to adapt existing solutions, identifies fields where there are still gaps, and discusses proposals for potential improvement of the damage tolerance design of L‐PBF components KW - L‐PBF KW - Fatigue KW - Fracture KW - Defects PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-525822 DO - https://doi.org/10.3390/met11050709 VL - 11 IS - 5 SP - 709 PB - MDPI CY - Basel AN - OPUS4-52582 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ávila Calderón, Luis A1 - Rehmer, Birgit A1 - Schriever, Sina A1 - Ulbricht, Alexander A1 - Agudo Jácome, Leonardo A1 - Sommer, Konstantin A1 - Mohr, Gunther A1 - Skrotzki, Birgit A1 - Evans, Alexander T1 - Creep and creep damage behavior of stainless steel 316L manufactured by laser powder bed fusion N2 - This study presents a thorough characterization of the creep properties of austenitic stainless steel 316L produced by laser powder bed fusion (LPBF 316L) contributing to the sparse available data to date. Experimental results (mechanical tests, microscopy, X-ray computed tomography) concerning the creep deformation and damage mechanisms are presented and discussed. The tested LPBF material exhibits a low defect population, which allows for the isolation and improved understanding of the effect of other typical aspects of an LPBF microstructure on the creep behavior. As a benchmark to assess the material properties of the LPBF 316L, a conventionally manufactured variant of 316L was also tested. To characterize the creep properties, hot tensile tests and constant force creep tests at 600 °C and 650 °C are performed. The creep stress exponents of the LPBF material are smaller than that of the conventional variant. The primary and secondary creep stages and the times to rupture of the LPBF material are shorter than the hot rolled 316L. Overall the creep damage is more extensive in the LPBF material. The creep damage of the LPBF material is overall mainly intergranular. It is presumably caused and accelerated by both the appearance of precipitates at the grain boundaries and the unfavorable orientation of the grain boundaries. Neither the melt pool boundaries nor entrapped gas pores show a significant influence on the creep damage mechanism. KW - 316L KW - Laser Powder Bed Fusion (LPBF) KW - Creep behavior KW - Additive Manufacturing KW - AGIL PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-539373 DO - https://doi.org/10.1016/j.msea.2021.142223 SN - 0921-5093 VL - 830 SP - 142223 PB - Elsevier B.V. AN - OPUS4-53937 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Battig, Alexander A1 - Abdou-Rahaman Fadul, Naïssa A1 - Frasca, Daniele A1 - Schulze, Dietmar A1 - Schartel, Bernhard T1 - Multifunctional graphene nanofiller in flame retarded polybutadiene/chloroprene/carbon black composites N2 - To curtail flammability risks and improve material properties, flame retardants (FRs) and fillers are mixed into rubbers. High loadings of aluminum trihydroxide (ATH) and carbon black (CB) are the most used FRs and reinforcing additive, respectively, in rubbers. To reduce loading without losing mechanical properties, partial substitution of ATH as well as CB by low amounts of multilayer graphene (MLG) nanoparticles is investigated. The high aspect ratio MLG is made of ten graphene sheets. In polybutadiene/chloroprene (BR/CR) nanocomposites 3 phr MLG replaced 15 phr CB and/or 3 phr ATH. Material and mechanical properties as well as fire behavior of the nanocomposites are compared to BR/CR with 20 phr CB both with and without 50 phr ATH. MLG appears as a promising nanofiller to improve the functional properties: replacement of CB improved rheological, curing, and mechanical properties; substitution of ATH improved nanocomposite properties without affecting flame retardancy. KW - Nanocomposites KW - Rubber KW - Multilayer graphene KW - Carbon black KW - Polybutadiene/chloroprene KW - Graphene PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-523468 DO - https://doi.org/10.1515/epoly-2021-0026 SN - 1618-7229 VL - 21 IS - 1 SP - 244 EP - 262 PB - De Gruyter AN - OPUS4-52346 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Duarte, Larissa A1 - Madia, Mauro A1 - Zerbst, Uwe T1 - The effect of the environmental conditions on the threshold against fatigue crack propagation N2 - The threshold against fatigue crack propagation (ΔKth) is a crucial parameter for the damage tolerance assessment of engineering components subjected to cyclic loading and it is composed by two distinct components, one intrinsic, dependent on the elastic material properties and the lattice type, and one extrinsic, related to the occurrence of crack closure effects. An important issue is that several factors can influence ΔKth and, in general, the fatigue crack propagation behavior. In this work, the influence of the experimental procedure, air humidity, stress ratio and test frequency on da/dN-ΔK data has been investigated. Results are discussed with their potential causes and consequences on the calculations of the residual lifetime. KW - Fatigue crack propagation threshold KW - Crack closure effect KW - Experimental procedure KW - Environmental conditions PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-544905 DO - https://doi.org/10.1016/j.prostr.2022.03.030 VL - 38 SP - 292 EP - 299 PB - Elsevier B.V. AN - OPUS4-54490 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Battig, Alexander A1 - Müller, Patrick A1 - Bertin, Annabelle A1 - Schartel, Bernhard T1 - Hyperbranched Rigid Aromatic Phosphorus-Containing Flame Retardants for Epoxy Resins N2 - A rigid aromatic phosphorus-containing hyperbranched flame retardant structure is synthesized from 10-(2,5 dihydroxyphenyl)-10H-9-oxa- 10-phosphaphenanthrene-10-oxide (DOPO-HQ), tris(4-hydroxyphenyl)phosphine oxide (THPPO), and 1,4-terephthaloyl chloride (TPC). The resulting poly-(DOPO-HQ/THPPO-terephthalate) (PDTT) is implemented as a flame retardant into an epoxy resin (EP) at a 10 wt% loading. The effects on EP are compared with those of the monomer DOPO-HQ and triphenylphosphine oxide (OPPh3) as low molar mass flame retardants. The glass transition temperature, thermal decomposition, flammability (reaction to small flame), and burning behavior of the thermosets are investigated using differential scanning calorimetry, thermogravimetric analysis, pyrolysis combustion flow calorimetry, UL 94-burning chamber testing, and cone calorimeter measurements. Although P-contents are low at only 0.6 wt%, the study aims not at attaining V-0, but at presenting a proof of principle: Epoxy resinswith PDTT show promising fire performance, exhibiting a 25% reduction in total heat evolved (THE), a 30% reduction in peak heat release rate (PHRR) due to flame inhibition (21% reduction in effective heat of combustion (EHC)), and an increase in Tg at the same time. This study indicates that rigid aromatic hyperbranched polymeric structures offer a promising route toward multifunctional flame retardancy. KW - Hyperbranched KW - Aromatic KW - Phosphorus KW - Phosphine oxide KW - DOPO KW - Flame retardant KW - Xpoxy resin KW - Rigid PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-525910 DO - https://doi.org/10.1002/mame.202000731 SN - 1439-2054 VL - 306 IS - 4 SP - 731 PB - Wiley AN - OPUS4-52591 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhu, Jiangchao A1 - Madia, Mauro A1 - Schurig, Michael A1 - Kruse, Julius A1 - Conrad, Fabian A1 - Schlums, Hartmut A1 - Kontermann, Christian A1 - Zerbst, Uwe T1 - On the use of representative specimens for the structural integrity assessment of safety-relevant rotating components N2 - Safety-relevant components, for which a failure in service could have catastrophic consequences, are usually designed for extremely low probability of failure and they are subjected to stringent part qualification procedures according to guidelines set by regulatory agencies. Manufacturers are often forced to perform tests on full scale or scaled components to ensure the structural integrity under defined loading conditions, which usually implies a huge experimental and financial effort. Therefore, companies try to develop new strategies such as digital twins, which allow to massively reduce costs, without compromising safety. This work presents a new quasi-static testing and assessment concept, the main idea of which is to replace, or at least reduce, the experimental testing on components by testing specimens representative of the component. Fracture mechanics specimens have been designed iteratively by numerical simulations to match the stress state at the crack-tip of the maximum permissible defect defined by regulatory agencies for the component. Potentially, the major benefit of the proposed approach is that the tests can be performed on conventional laboratory testing machines. The effectiveness of the methodology is demonstrated in case of the structural integrity assessment of a Ni-base superalloy aero-engine turbine disk at overspeed conditions. KW - Structural integrity KW - Turbine disk KW - Burst KW - Fracture mechanics KW - Representative specimens KW - Quasi-static testing PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-624208 DO - https://doi.org/10.1016/j.engfracmech.2024.110710 SN - 0013-7944 VL - 314 SP - 1 EP - 23 PB - Elsevier Ltd. AN - OPUS4-62420 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Uckert, Danilo A1 - Kühn, Hans-Joachim A1 - Matzak, Kathrin A1 - Rehmer, Birgit A1 - Skrotzki, Birgit T1 - Ermüdungsverhalten des warmfesten austenitischen Gusseisens EN-GJSA-XNiSiCr35-5-2 bei hoher Temperatur N2 - Die warmfeste austenitische Gusseisenlegierung EN-GJSA-XNiSiCr35-5-2 (häufig auch als Ni-Resist D-5S bezeichnet) wurde hinsichtlich ihres mechanischen Verhaltens bei hoher Temperatur charakterisiert. Dazu wurden (isotherme) niederzyklische (LCF-) und (nicht-isotherme) thermomechanische Ermüdungsversuche (TMF) zwischen Raumtemperatur und 900 °C durchgeführt. Diese Ergebnisse dienten (zusammen mit weiteren Versuchsdaten) der Kalibrierung werkstoffmechanischer Modelle. Bei den höchsten Prüftemperaturen wurde Schädigung in Form von Kriechen beobachtet und metallographisch dokumentiert. T2 - Langzeitverhalten warmfester Stähle und Hochtemperaturwerkstoffe CY - Dusseldorf, Germany DA - 30.11.2018 KW - Kriechen KW - LCF KW - Lebensdauer KW - Ni-Resist KW - Schädigung KW - TMF PY - 2018 SN - 978-3-00-061694-5 SP - 29 EP - 38 CY - Düsseldorf AN - OPUS4-46919 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockenhäuser, Christian T1 - Chemo-mechanical coupling effect during precipitation in AlLiCu systems N2 - The influence of the chemo-mechanical coupling effect during precipitation in an AlLiCu alloy is presented and discussed. T2 - Plenary meeting DFG Priority program 1713 ("Chemomechanics") CY - Bochum, Germany DA - 19.11.2019 KW - Aluminium KW - Phase-field simulation KW - Chemo-mechanical coupling KW - Transmission electron microscopy PY - 2019 AN - OPUS4-49807 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Szymoniak, Paulina T1 - Rigid amorphous phase in polymer nanocomposites as revealed by dielectric relaxation spectroscopy and fast scanning calorimetry N2 - For inorganic/polymer nanocomposites a so-called Rigid Amorphous Phase (RAF) is formed in the interfacial region by adsorption of polymer segments onto the nanoparticles. The segmental dynamics of RAF is expected to be altered, as compared to the pure matrix, which might percolate into the entire system, affecting the overall nanocomposite properties. A combination of two relaxation spectroscopy techniques (Broadband Dielectric Spectroscopy (BDS) and Specific Heat Spectroscopy (SHS) in a form of Temperature Modulated DSC (TMDSC)) as well as Fast Scanning Calorimetry (FSC) was employed to investigate the structure and molecular mobility of nanocomposites based on Epoxy and Layered Doubled Hydroxides with different nanoparticle content. First, BDS investigations proved the existence of a process, which is present only for nanocomposites, assigned to the dynamics of polymer segments within RAF. Second, the amount of RAF was quantified by analyzing the change of specific heat capacity step of nanocomposites, comparing to the pure material. Thirdly, the glass transition of nanocomposites was studied with FSC, applying high heating rates (500-10 000 K/s). Considering that all techniques probe essentially the same molecular process, an activation plot was constructed, delivering a complete picture of the molecular mobility and structure of the polymer nanocomposites including RAF. T2 - American Physical Society (APS) March Meeting 2019 CY - Boston, MA, USA DA - 04.03.2019 KW - Nanocomposites KW - Rigid amorphous fraction PY - 2019 AN - OPUS4-47564 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fabry, Çağtay T1 - WelDX – progress report on the welding data exchange format N2 - The presentation shows the current development status of the Welding Data Exchange (weldx) format based on the Advanced Scientific Data Format (ASDF). The use of a complete single pass arc welding experiment example stored in a single weldx file and validated against a predefined schema definition is presented. The example includes generic experimental metadata, the workpiece geometry and materials definition following associated standards, the weld process spatial movement description, the welding process parameter descriptions and welding process measurements. The inclusion of 3D scan data of the workpiece description is also included. The full code and data is available on GitHub: https://github.com/BAMWelDX/IIW2021_joint_intermediate_CXII T2 - IIW joint intermediate meeting Comm. I,IV,XII,SG212 2021 CY - Online meeting DA - 30.03.2021 KW - WelDX KW - Research data management KW - Open science KW - Arc welding KW - Digitalization PY - 2021 AN - OPUS4-52661 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Strauß, Lea A1 - Duarte, Larissa A1 - Kruse, Julius A1 - Madia, Mauro A1 - Löwisch, Günther T1 - An equivalent stress approach for predicting fatigue behavior of additively manufactured AlSi10Mg N2 - Laser-based powder bed fusion (PBF-LB) is an advanced additive manufacturing technique renowned for its precision and capability to fabricate complex metal components. However, the high thermal gradients and rapid cooling rates intrinsic to this process introduce significant process-induced effects, such as inhomogeneities, surface roughness, anisotropy, and residual stress, all of which critically influence the fatigue behavior of the produced parts. This study investigates the fatigue performance of AlSi10Mg samples produced by PBF-LB, examining the impact of varying surface conditions, geometries, and residual stress levels. Fatigue-life prediction models are formulated based on nominal stress amplitude, residual stress, form factor, crack-initiating inhomogeneity, and surface roughness, with smooth samples serving as a baseline reference. The study presents two empirical models for predicting fatigue life and fatigue strength using S–N curves and the Kitagawa–Takahashi diagram with the El Haddad approach, derived from comprehensive experimental data, including finite element modeling, fatigue-life measurements, surface roughness evaluations, and residual stress analysis. KW - AlSi10Mg KW - Kitagawa–Takahashi diagram KW - El Haddad KW - Equivalent stress KW - Fatigue-life prediction KW - PBF-LB/M PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-625176 DO - https://doi.org/10.1007/s40964-025-00974-0 SP - 1 EP - 16 PB - Springer Science and Business Media LLC AN - OPUS4-62517 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Beygi Nasrabadi, Hossein A1 - Norouzi, Ebrahim A1 - Sack, Harald A1 - Skrotzki, Birgit T1 - Performance Evaluation of Upper‐Level Ontologies in Developing Materials Science Ontologies and Knowledge Graphs N2 - This study tackles a significant challenge in ontology development for materials science: selecting the most appropriate upper‐level ontologies for creating application‐level ontologies and knowledge graphs. Focusing on the use case of Brinell hardness testing, the research assesses the performance of various top‐level ontologies (TLOs)—basic formal ontology (BFO), elementary multiperspective material ontology (EMMO), and provenance ontology (PROVO)—in developing Brinell testing ontologies (BTOs). Consequently, three versions of BTOs are created using combinations of these TLOs along with their integrated mid‐ and domain‐level ontologies. The performance of these ontologies is evaluated based on ten parameters: semantic richness, domain coverage, extensibility, complexity, mapping efficiency, query efficiency, integration with other ontologies, adaptability to different data contexts, community acceptance, and documentation and maintainability. The results show that all candidate TLOs can effectively develop BTOs, each with its distinct advantages. BFO provides a well‐structured, understandable hierarchy, and excellent query efficiency, making it suitable for integration across various ontologies and applications. PROVO demonstrates balanced performance with strong integration capabilities. Meanwhile, EMMO offers high semantic richness and domain coverage, though its complex structure impacts query efficiency and integration with other ontologies. KW - Materials Science KW - Ontology KW - Knowledge Graph PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-612227 DO - https://doi.org/10.1002/adem.202401534 SN - 1527-2648 SP - 1 EP - 18 PB - Wiley AN - OPUS4-61222 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gugin, Nikita A1 - Yusenko, Kirill A1 - King, Andrew A1 - Meyer, Klas A1 - Al-Sabbagh, Dominik A1 - Villajos, José Antonio A1 - Emmerling, Franziska T1 - Lighting up industrial mechanochemistry: Real-time in situ monitoring of reactive extrusion using energy-dispersive X-ray diffraction N2 - Mechanochemistry is an environmentally friendly synthetic approach that enables the sustainable production of a wide range of chemicals while reducing or eliminating the need for solvents. Reactive extrusion aims to move mechanochemistry from its conventional gram-scale batch reactions, typically performed in laboratory ball mills, to a continuous, large-scale process. Meeting this challenge requires in situ monitoring techniques to gain insights into reactive extrusion and its underlying processes. While the effectiveness of in situ Raman spectroscopy in providing molecular-level information has been demonstrated, our study uses energy-dispersive X-ray diffraction to monitor reactive extrusion in real time at the crystalline level. Our results provide previously unavailable control over the reactive extrusion process, promoting its perception as an industrially feasible green alternative to traditional solvent-based syntheses. KW - Mechanochemistry KW - Reactive extrusion KW - Green chemistry KW - In situ studies KW - Time-resolved in situ KW - TRIS KW - Synchrotron radiation KW - Scalable synthesis KW - Solid-state reactions KW - Reaction mechanisms PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-613969 DO - https://doi.org/10.1016/j.chempr.2024.07.033 VL - 10 IS - 11 SP - 1 EP - 16 PB - Elsevier B.V. AN - OPUS4-61396 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bhadeliya, Ashok A1 - Rehmer, Birgit A1 - Fedelich, Bernard A1 - Jokisch, T. A1 - Skrotzki, Birgit A1 - Olbricht, Jürgen T1 - Fatigue crack growth behavior of Alloy 247DS brazed joints at high temperatures N2 - Gas turbine components made of nickel-based alloys can be repaired through diffusion brazing. However, process-induced imperfections, defects within the brazing zone, and material property mismatches between the braze alloy and base material may facilitate crack initiation and propagation, ultimately leading to early component failure. To gain insight into the crack growth mechanism and quantitatively characterize fatigue crack growth behavior within brazing zones, fatigue crack growth (FCG) experiments were conducted on brazed joint specimens of nickel-based alloy Alloy 247DS at a temperature of 950 ◦C and a stress ratio R = 0.1. The FCG tests were complemented by fractographic and microstructural analyses, to elucidate the relationship between crack growth mechanisms and the microstructure of the brazed joint. The results demonstrate stable crack propagation within the brazing zone and the nickel-based braze alloy. The latter contains brittle eutectic boride phases and intermetallic phases that reduce the resistance to crack propagation compared to the parent material. This study demonstrates the applicability of standard FCG experimental procedures to fusion zones, thereby enabling a preliminary understanding of crack growth behavior in brazing zones. KW - Diffusion brazing KW - High-temperature fatigue crack growth KW - Nickel-based alloys KW - Alloy 247DS PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-615250 DO - https://doi.org/10.1016/j.msea.2024.147488 SN - 0921-5093 VL - 918 SP - 1 EP - 15 PB - Elsevier B.V. AN - OPUS4-61525 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kanna, Naveen T1 - Ermittlung von Kitagawa-Takahashi-Diagrammen mittels Gleichstrom-Potentialsondenmessungen N2 - Das Kitagawa-Takahashi Diagramm ist ein wichtiges Werkzeug zur Beschreibung der ausgeprägten Langzeitfestigkeit fehlerbehafteter Bauteile. Insbesondere im technisch relevanten Übergangsbereich unterscheiden sich jedoch die verwendeten Modelle. Daher ist für eine sichere Aussage eine experimentelle Absicherung in diesem Bereich zwingend notwendig. In dieser Arbeit wird eine Methode vorgestellt, die eine einfache und schnelle Absicherung des Verlaufs im Übergangsbereich erlaubt. Hierzu werden in Flachproben mittels eines Gravierlasers scharfe Kerben mit einer definierten Breite und Tiefe eingebracht. Die so präparierten Proben werden mit blockweise steigender Last bis zum Bruch ermüdet. Die Erkennung von Anrissen erfolgt mittels einer Gleichstrom-Potentialsonde mit der auch die Länge des Lastblocks gesteuert wird. T2 - Tagung AK-Bruch 2025 CY - Cologne, Germany DA - 18.02.2025 KW - Ausgeprägte Langzeitfestigkeit KW - Materialdefekte KW - KT-Diagramm KW - Gleichstrom-Potentialsonde PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-625992 AN - OPUS4-62599 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Hickel, Tilmann A1 - Richter, Silke A1 - Bitzek, E. A1 - Ávila Calderón, Luis A1 - Gedsun, A. A1 - Forti, M. A1 - Hammerschmidt, T. A1 - Olbricht, Jürgen A1 - Skrotzki, Birgit T1 - NFDI-MatWerk/IUC02 Definition for Reference Data of Materials N2 - This definition was agreed within the infrastructure use case IUC02 “Framework for curation and distribution of reference datasets” of the consortium NFDI-MatWerk. It is broadly formulated to cover experimental and simulation MSE data and will be developed further in agreement with the MSE community. KW - Referenzdaten KW - Digitalisierung KW - NFDI-MatWerk KW - Research Data Management KW - Reference Data PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-611688 DO - https://doi.org/10.5281/zenodo.11667673 PB - Zenodo CY - Geneva AN - OPUS4-61168 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Scacco, F. A1 - Zerbst, Uwe A1 - Meneghetti, G. A1 - Madia, Mauro T1 - Comparison between PSM and IBESS approaches for the fatigue life estimation of weldments N2 - In the framework of the fatigue assessment of welded components, several methods are available in design standards such as the nominal stress, hot-spot stress, notch stress and linear elastic fracture mechanics approaches. The present paper aims at comparing two advanced local approaches for the fatigue strength assessment of different welded joints made of steel. The first one is IBESS which is based on short crack fracture mechanics. The second one is the PSM which instead involves the strain energy density approach. Both methods will be briefly presented, and the fatigue life prediction results discussed. The results obtained for the joint geometries considered in this work show advantages and drawbacks of the approaches, which are thoroughly analysed as well. KW - Fatigue KW - Welded joints KW - FAT class KW - IBESS KW - Peak stress method (PSM) KW - Finite element (FE) PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-545139 DO - https://doi.org/10.1007/s40194-022-01284-7 SP - 1 EP - 23 PB - Springer AN - OPUS4-54513 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Roveda, Ilaria A1 - Serrano-Munoz, Itziar A1 - Mishurova, Tatiana A1 - Madia, Mauro A1 - Pirling, T. A1 - Evans, Alexander A1 - Klaus, M. A1 - Haubrich, J. A1 - Requena, G. A1 - Bruno, Giovanni T1 - Influence of a 265 °C heat treatment on the residual stress state of a PBF-LB/M AlSi10Mg alloy N2 - Laser Powder Bed Fusion (PBF-LB/M) additive manufacturing (AM) induces high magnitude residual stress (RS) in structures due to the extremely heterogeneous cooling and heating rates. As the RS can be deleterious to the fatigue resistance of engineering components, great efforts are focused on understanding their generation and evolution after post-process heat treatments. In this study, one of the few of its kind, the RS relaxation induced in an as-built PBF-LB/M AlSi10Mg material by a low-temperature heat treatment (265 °C for 1 h) is studied by means of X-ray and neutron diffraction. Since the specimens are manufactured using a baseplate heated up to 200 °C, low RS are found in the as-built condition. After heat treatment a redistribution of the RS is observed, while their magnitude remains constant. It is proposed that the redistribution is induced by a repartition of stresses between the a-aluminium matrix and the silicon phase, as the morphology of the silicon phase is affected by the heat treatment. A considerable scatter is observed in the neutron diffraction RS profiles, which is principally correlated to the presence (or absence) of pockets of porosity developed at the borders of the chessboard pattern. KW - Neutron diffraction KW - Additive manufacturing PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-565115 DO - https://doi.org/10.1007/s10853-022-07997-w SN - 1573-4803 VL - 57 SP - 22082 EP - 22098 PB - Springer Science + Business Media CY - Dordrecht AN - OPUS4-56511 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sänger, Johanna Christiane A1 - Pauw, Brian Richard A1 - Riechers, Birte A1 - Zocca, Andrea A1 - Rosalie, Julian A1 - Maaß, Robert A1 - Sturm, Heinz A1 - Günster, Jens T1 - Entering a new dimension in powder processing for advanced ceramics shaping N2 - Filigree structures can be manufactured via two-photon-polymerization (2PP) operating in the regime of non-linear light absorption. For the first time it is possible to apply this technique to the powder processing of ceramic structures with a feature size in the range of the critical defect size responsible for brittle fracture and, thus, affecting fracture toughness of high-performance ceramics. In this way, tailoring of advanced properties can be achieved already in the shaping process. Traditionally, 2PP relies on transparent polymerizable resins, which is diametrically opposed to the usually completely opaque ceramic resins and slurries. Here we present a transparent and photocurable suspension of nanoparticles (resin) with very high mass fractions of yttria-stabilized zirconia particles (YSZ). Due to the extremely well dispersed nanoparticles, scattering of light can be effectively suppressed at the process-relevant wavelength of 800 nm. Sintered ceramic structures with a resolution of down to 500 nm were obtained. Even at reduced densities of 1 to 4 g/cm³, the resulting compressive strength with 4,5 GPa is equivalent or even exceeding bulk monolithic yttria stabilized zirconia. A ceramic metamaterial is born, where the mechanical properties of yttria stabilized zirconia are altered by changing geometrical parameters and gives access to a new class of ceramic materials. KW - Two-photon-polymerization KW - Ceramics KW - Powder processing KW - Transparency KW - Meta material KW - Yttria stabilized zirconia PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-564598 DO - https://doi.org/10.1002/adma.202208653 SN - 1521-4095 SP - 1 EP - 8 PB - Wiley-VCH CY - Weinheim AN - OPUS4-56459 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Werner, Tiago A1 - Madia, Mauro A1 - Zerbst, Uwe T1 - Comparison of the fatigue behavior of wrought and additively manufactured AISI 316L N2 - Additive manufacturing (AM) is becoming increasingly important in engineering applications due to the possibility of producing components with a high geometrical complexity allowing for optimized forms with respect to the in-service functionality. Despite the promising potential, AM components are still far from being used in safety-relevant applications, mainly due to a lack of understanding of the feedstock-process-properties-performance relationship. This work aims at providing a full characterization of the fatigue behavior of the additively manufactured AISI 316L austenitic stainless steel and a direct comparison with the fatigue performance of the wrought steel. To this purpose, a set of specimens has been produced by laser powder bed fusion (L-PBF) and subsequently heat treated at 900 °C for 1 hour for complete stress relief, whereas a second set of specimens has been machined out of hot-rolled plates. Low cycle fatigue (LCF) and high cycle fatigue (HCF) tests have been conducted for characterizing the fatigue behavior. The L-PBF material had a higher fatigue limit and better finite life performance compared to wrought material. Both, LCF and HCF-testing revealed an extensive cyclic softening. T2 - FATIGUE DESIGN 2021 CY - Online meeting DA - 17.11.2021 KW - Additive manufacturing KW - L-PBF KW - 316L KW - Fatigue KW - LCF KW - HCF PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-544952 DO - https://doi.org/10.1016/j.prostr.2022.03.056 SN - 2452-3216 VL - 38 SP - 554 EP - 563 PB - Elsevier B.V. AN - OPUS4-54495 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chen, Yue A1 - Schilling, Markus A1 - von Hartrott, P. A1 - Beygi Nasrabadi, Hossein A1 - Skrotzki, Birgit A1 - Olbricht, Jürgen T1 - Ontopanel: A Tool for Domain Experts Facilitating Visual Ontology Development and Mapping for FAIR Data Sharing in Materials Testing N2 - In recent years, the design and development of materials are strongly interconnected with the development of digital technologies. In this respect, efficient data management is the building block of material digitization and, in the field of materials science and engineering (MSE), effective solutions for data standardization and sharing of different digital resources are needed. Therefore, ontologies are applied that represent a map of MSE concepts and relationships between them. Among different ontology development approaches, graphical editing based on standard conceptual modeling languages is increasingly used due to its intuitiveness and simplicity. This approach is also adopted by the Materials-open-Laboratory project (Mat-o-Lab), which aims to develop domain ontologies and method graphs in accordance with testing standards in the field of MSE. To suit the actual demands of domain experts in the project, Ontopanel was created as a plugin for the popular open-source graphical editor diagrams.net to enable graphical ontology editing. It includes a set of pipeline tools to foster ontology development in diagrams.net, comprising imports and reusage of ontologies, converting diagrams to Web Ontology Language (OWL), verifying diagrams using OWL rules, and mapping data. It reduces learning costs by eliminating the need for domain experts to switch between various tools. Brinell hardness testing is chosen in this study as a use case to demonstrate the utilization of Ontopanel. KW - Materials Testing KW - Ontology KW - Visual ontology development KW - Data mapping KW - FAIR PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-560339 DO - https://doi.org/10.1007/s40192-022-00279-y SP - 1 EP - 12 PB - Springer AN - OPUS4-56033 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Werner, Tiago A1 - Blasón Gonzalez, Sergio A1 - Madia, Mauro A1 - Kruse, Julius A1 - Benedetti, Matteo T1 - Determination of fatigue crack propagation thresholds using small-scale specimens N2 - The damage tolerance approach is widely used in the design and estimation of inspection intervals of safety-relevant metallic components subject to fatigue loading. The approach relies on the knowledge of the fatigue crack propagation characteristics, wherein a relevant role is played by the fatigue crack propagation threshold. Nevertheless, the use of material data determined by testing on conventional specimens is not straightforward in the case of thin-walled components such as turbine blades or additively manufactured parts, in which the local variation of material properties in highly stressed regions must be considered. In these cases, the possibility of investigating the fatigue crack propagation properties on a limited portion of material is crucial. For this purpose, a new test procedure has been developed for small-scale specimens which allows the determination of the intrinsic fatigue crack propagation threshold and the near-threshold regime. The validity and limitations of the method are demonstrated on the high strength steel S960QL, along with a comparison with data determined by testing on conventional geometries. T2 - FATIGUE DESIGN 2021 CY - Online meeting DA - 17.11.2021 KW - Fatigue crack propagation threshold KW - Small-scale specimens KW - High strength steel KW - Crack-tip constraint KW - Damage tolerance PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-544967 DO - https://doi.org/10.1016/j.prostr.2022.03.031 SN - 2452-3216 VL - 38 SP - 300 EP - 308 PB - Elsevier B.V. AN - OPUS4-54496 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Roveda, Ilaria A1 - Serrano-Munoz, Itziar A1 - Kromm, Arne A1 - Madia, Mauro T1 - Investigation of residual stresses and microstructure effects on the fatigue behaviour of a L-PBF AlSi10Mg alloy N2 - Al-Si alloys produced by Laser Powder Bed Fusion (L-PBF) techniques allow the fabrication of lightweight free-shape components that find space in aerospace, automotive, biomedical and military applications. Due to the high cooling rates occurring during the building process, L-PBF AlSi10Mg alloys exhibit an ultra-fine microstructure that leads to superior mechanical properties in the as-built condition compared to conventional cast Al-Si materials. Nevertheless, L-PBF processing induces high thermal gradients, leading to deleterious residual stress levels that must be considered to avoid part distortion and unpredicted failures. In order to relax detrimental residual stress and to increase the ductility, post-processing stress relief treatments are generally performed. In as-built condition the hypoeutectic AlSi10Mg microstructure consist of fine α-Al cells containing uniformly dispersed silicon nanoparticles, which are, in addition, surrounded by a eutectic Si network. Above 260°C the silicon interconnectivity starts to breakdown into spheroidized particles and to coarsen. At the same time, the heating residual stresses are relieved. The objective of the contribution is to investigate, under different heat treatment conditions, the evolution of microstructure and residual stresses in view of optimizing the fatigue performance of the alloy. To this purpose various heat treatments in a range of temperatures between 265°C and 300°C for a duration between 15 minutes and 2 hours are performed. The microstructure modifications are analysed using a scanning electron microscope and the residual stress state is measured by laboratory X-ray diffraction. T2 - FATIGUE DESIGN 2021 CY - Online meeting DA - 17.11.2021 KW - AlSi10Mg alloy KW - Additive manufacturing KW - L-PBF KW - Residual stress KW - Heat treatment PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-544942 DO - https://doi.org/10.1016/j.prostr.2022.03.057 SN - 2452-3216 VL - 38 SP - 564 EP - 571 PB - Elsevier B.V. AN - OPUS4-54494 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gugin, Nikita A1 - Villajos, José Antonio A1 - Feldmann, Ines A1 - Emmerling, Franziska T1 - Mix and wait – a relaxed way for synthesizing ZIF-8 N2 - Herein we report the synthesis of a zeolitic imidazolate framework (ZIF-8) by an easy “mix and wait” procedure. In a closed vial, without any interference, the mixture of 2-methylimidazole and basic zinc carbonate assembles into the crystalline product with approx. 90% conversion after 70 h. The reaction exhibits sigmoidal kinetics due to the self-generated water which accelerates the reaction. KW - In-situ analysis KW - Mechanochemistry KW - MOF KW - Synthesis KW - ZIF-8 PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-546841 DO - https://doi.org/10.1039/D2RA00740A VL - 12 SP - 8940 EP - 8944 PB - Royal Society of Chemistry AN - OPUS4-54684 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Madia, Mauro A1 - Zerbst, Uwe A1 - Werner, Tiago T1 - Estimation of the Kitagawa-Takahashi diagram by cyclic R curve analysis N2 - The Kitagawa-Takahashi (KT) diagram is a proven concept for describing the fatigue limit in presence of a defect or crack. It can be determined empirically with great experimental effort. It can also be estimated by means of the El Haddad relationship if the endurance limit and the long fatigue crack propagation threshold are available in reasonable accuracy. A third option is the determination using the cyclic R-curve, which describes the dependency of the fatigue crack propagation threshold on the crack growth at the short crack propagation stage. This can be experimentally determined using a closure-free initial pre-crack. It can then be applied to the determination of crack arrest for a given applied load and a given defect or crack size. Compared to the other two methods mentioned above, this option has considerable advantages: It can be applied to any component and any stress ratio. It allows the treatment of multiple cracks and provides estimations of the S-N curve in the finite life regime as well as at the endurance limit. Compared to the empirical determination of the KT diagram, the experimental effort is significantly lower and compared to the El Haddad approach it avoids problems such as the use of non-conservative long fatigue crack propagation thresholds (when the conventional load reduction method is applied to materials prone to corrosion) and the mathematical predetermination of the curve shape. The work introduces the method and provides a critical discussion as well as quantitative comparison between the different methods. T2 - FATIGUE DESIGN 2021 CY - Online meeting DA - 17.11.2021 KW - Fatigue life KW - Endurance limit KW - Kitagawa-Takahashi diagram KW - Cyclic R-curve PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-544931 DO - https://doi.org/10.1016/j.prostr.2022.03.032 SN - 2452-3216 VL - 38 SP - 309 EP - 316 PB - Elsevier B.V. AN - OPUS4-54493 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kempf, Andreas A1 - Kruse, Julius A1 - Madia, Mauro A1 - Hilgenberg, Kai T1 - Correlation between quasistatic und fatigue properties of additively manufactured AlSi10Mg using Laser Powder Bed Fusion N2 - In order to find a resource efficient approach for the fatigue lifetime prediction of laser powder bed fusion (L-PBF) processed AlSi10Mg material, results of tensile and fatigue tests were compared. The specimens were manufactured with three different L-PBF machines and studied in different heat treatment conditions (as-built, annealed, T6 heat treated). The investigations showed that the high attainable tensile strength properties after the manufacturing process are not beneficial in the high cycle fatigue (HCF) regime. In contrast, the applied heat treatments, which lead typically to a decrease of ultimate tensile strength, improved dramatically the fatigue behavior. Additionally, a clear correlation between the elongation at fracture and HCF resistance has been found for individual heat treatment conditions. This empiric relationship provides an estimation of the fatigue resistance in the presence of material defects and can be implemented in part and process approvals. T2 - FATIGUE DESIGN 2021 CY - Online meeting DA - 17.11.2021 KW - Additive Manufacturing KW - Laser powder bed fusion KW - AlSi10Mg KW - Tensile properties KW - Fatigue properties PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-544921 DO - https://doi.org/10.1016/j.prostr.2022.03.009 SN - 2452-3216 VL - 38 SP - 77 EP - 83 PB - Elsevier B.V. AN - OPUS4-54492 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bhadeliya, Ashok A1 - Rehmer, Birgit A1 - Fedelich, Bernard A1 - Jokisch, T. A1 - Skrotzki, Birgit A1 - Olbricht, Jürgen T1 - Fatigue and fracture in dual-material specimens of nickel-based alloys fabricated by hybrid additive manufacturing N2 - The integration of additive manufacturing with traditional processes, termed hybrid additive manufacturing, has expanded its application domain, particularly in the repair of gas turbine blade tips. However, process-related defects in additively manufactured materials, interface formation, and material property mismatches in dual-material structures can significantly impact the fatigue performance of components. This investigation examines the low cycle fatigue and fatigue crack growth behaviors in dual-material specimens of nickel-based alloys, specifically the additively manufactured STAL15 and the cast alloy 247DS, at elevated temperatures. Low cycle fatigue experiments were conducted at temperatures of 950 °C and 1000 °C under a range of strain levels (0.3%–0.8%) and fatigue crack growth tests were conducted at 950 °C with stress ratios of 0.1 and −1. Fractographic and microscopic analyses were performed to comprehend fatigue crack initiation and crack growth mechanisms in the dual-material structure. The results consistently indicated crack initiation and fatigue fracture in the additively manufactured STAL15 material. Notably, fatigue crack growth retardation was observed near the interface when the crack extended from the additively manufactured STAL15 material to the perpendicularly positioned interface. This study highlights the importance of considering yield strength mismatch, as well as the potential effects of residual stresses and grain structure differences, in the interpretation of fatigue crack growth behavior at the interface. KW - Hybrid additive manufacturing KW - Dual-material nickel-based alloys KW - High-temperature fatigue crack growth KW - Low cycle fatigue PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-609340 DO - https://doi.org/10.1016/j.jmrt.2024.08.211 SN - 2238-7854 VL - 32 SP - 3737 EP - 3749 PB - Elsevier B.V. AN - OPUS4-60934 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dudziak, Mateusz A1 - Bhatia, Riya A1 - Dey, R. A1 - Falkenhagen, Jana A1 - Ullrich, M. S. A1 - Thomsen, C. A1 - Schartel, Bernhard T1 - Wastewater phosphorus enriched algae as a sustainable flame retardant in polylactide N2 - Revolutionizing our polymer industry for adaption to a sustainable carbon circular economy has become one of today’s most demanding challenges. Exploiting renewable resources to replace fossil-fuel—based plastics with biopolymers such as poly(lactic acid) (PLA) is inevitable while using waste streams as a raw material resource at least is promising. When it comes to using PLA as technical polymer, its high flammability must be addressed by flame retardants compatible with the thermoplastic processing of PLA and its compostability. This study proposes microalgae enriched with phosphorus from wastewater (P-Algae) as an elegant way towards a kind of sustainable organophosphorus flame retardant. The concept is demonstrated by investigating the processing, pyrolysis, flammability, and fire behavior of PLA/P-Algae, while varying the P-Algae content and comparing P-Algae with four alternative bio-fillers (phosphorylated lignin, biochar, thermally treated sewage sludge, and metal phytate) with different P-contents as meaningful benchmarks. KW - PLA KW - Flame Retardancy KW - Phosphorylated Algae KW - Wastewater flame retardants KW - Zink phytate KW - Phosphorylated lignin KW - Thermally treated sludge PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-604150 DO - https://doi.org/10.1016/j.polymdegradstab.2024.110885 SN - 1873-2321 SN - 0141-3910 VL - 227 SP - 1 EP - 11 PB - Elsevier Ltd. AN - OPUS4-60415 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rashidi, Reza A1 - Riechers, Birte A1 - Rosalie, Julian A1 - Maaß, Robert T1 - Annealing-dependent elastic microstructure in a Zr-based metallic glass N2 - In this letter, we demonstrate the robust presence of an elastic microstructure in a Zr-based metallic glass (MG) with a characteristic length-scale of the order of 100 nm. This length scale increases systematically towards the MG surface in differently sized casts, whereas thermal relaxation homogenizes both the internal length-scale gradient and the magnitude of the elastic fluctuations. Strongest changes during relaxation arise in the stiffest parts of the elastic microstructure. These findings indicate that the elastic microstructure emerges due to cooling constraints and may therefore be a microstructural manifestation of the internal residual stresses that arise during MG-solidification. KW - Metallic glass KW - Heterogeneity KW - Elastic microstructure KW - Nanoindentation PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-610962 DO - https://doi.org/10.1016/j.scriptamat.2024.116380 VL - 255 SP - 1 EP - 5 PB - Elsevier B.V. CY - Amsterdam, Niederlande AN - OPUS4-61096 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Roveda, Ilaria A1 - Serrano-Munoz, Itziar A1 - Haubrich, Jan A1 - Requena, Guillermo A1 - Madia, Mauro T1 - Investigation on the fatigue strength of AlSi10Mg fabricated by PBF-LB/M and subjected to low temperature heat treatments N2 - This work provides an investigation of the influence of low temperature heat treatments on the fatigue behavior of a PBF-LB AlSi10Mg alloy. Fatigue specimens are produced in form of round bars on a build platform preheated at 200 ◦C. The specimens have been tested in three different conditions: as-built, and after heat treatments at 265 ◦C for 1 h and 300 ◦C for 2 h. Prior to the fatigue testing, the defect distribution is analyzed by means of micro computed tomography. Subsequently, the peak over threshold method is successfully applied to provide a prediction of the size of killer defect. The defect population was of gas porosity type. No clear improvement of the fatigue performance is observed after the heat treatments. The fatigue strength predicted using fracture mechanics-based approaches is in good agreement with the experimental data. Among the studied approaches, short crack models provided the most conservative predictions. KW - PBF-LB/M AlSi10Mg KW - Fatigue strength KW - Defects KW - Kitagawa-Takahashi Diagram KW - Short Crack Models PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-607071 DO - https://doi.org/10.1016/j.matdes.2024.113170 SN - 0264-1275 VL - 244 SP - 1 EP - 12 PB - Elsevier Ltd. AN - OPUS4-60707 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Beygi Nasrabadi, Hossein A1 - Bauer, Felix A1 - Uhlemann, Patrick A1 - Thärig, Steffen A1 - Rehmer, Birgit A1 - Skrotzki, Birgit T1 - Mechanical testing dataset of cast copper alloys for the purpose of digitalization N2 - This data article presents a set of primary, analyzed, and digitalized mechanical testing datasets for nine copper alloys. The mechanical testing methods including the Brinell and Vickers hardness, tensile, stress relaxation, and low-cycle fatigue (LCF) testing were performed according to the DIN/ISO standards. The obtained primary testing data (84 files) mainly contain the raw measured data along with the testing metadata of the processes, materials, and testing machines. Five secondary datasets were also provided for each testing method by collecting the main meta- and measurement data from the primary data and the outputs of data analyses. These datasets give materials scientists beneficial data for comparative material selection analyses by clarifying the wide range of mechanical properties of copper alloys, including Brinell and Vickers hardness, yield and tensile strengths, elongation, reduction of area, relaxed and residual stresses, and LCF fatigue life. Furthermore, both the primary and secondary datasets were digitalized by the approach introduced in the research article entitled “Toward a digital materials mechanical testing lab” [1]. The resulting open-linked data are the machine-processable semantic descriptions of data and their generation processes and can be easily queried by semantic searches to enable advanced data-driven materials research. KW - FAIR principles KW - Hardness KW - Low-Cycle Fatigue (LCF) KW - Tensile testing KW - Stress relaxation PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-605005 DO - https://doi.org/10.1016/j.dib.2024.110687 SN - 2352-3409 SP - 1 EP - 15 PB - Elsevier BV AN - OPUS4-60500 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Scheuerlein, C. A1 - Uhlemann, Patrick A1 - Finn, Monika A1 - Lackner, F. A1 - Savary, F. T1 - Mechanical properties of the HL-LHC 11 T Nb3Sn magnet constituent materials N2 - A test campaign was launched to determine the mechanical properties of the High Luminosity-Large HadronCollider (HL-LHC) 11 T Nb3Sn magnet components. The results can be used to accurately represent the mechanical properties in finite elementmodels that predict the stress and strain distribution in these magnets. Particular attention is paid to anisotropic mechanical behavior of the different magnet materials. Static and dynamic test methods have been applied for determining elastic materials’ behavior, and highly accurate Young’s moduli are obtained with the nondestructive dynamic methods resonance and impulse excitation at ambient temperature and during in situ heat cycles. KW - Superconducting magnets KW - Young’s modulus KW - Resonance testing KW - Stress-strain behavior PY - 2017 DO - https://doi.org/10.1109/TASC.2016.2638046 SN - 1051-8223 SN - 1558-2515 VL - 27 IS - 4 SP - 1 EP - 7 PB - IEEE AN - OPUS4-39219 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Madkour, Sherif A1 - Garwek, Marcel A1 - Hertwig, Andreas A1 - Schönhals, Andreas T1 - Do Interfacial Layers in Thin Films Act as an Independent Layer Within Thin Films? N2 - The thermodynamic behavior of thin PVME films including the irreversible adsorbed layer on the substrate is investigated. In a first step, the growth kinetics of the adsorbed layer was studied combining a leaching technique and atomic force microscopy. Further, it was shown that there is a critical initial film thickness for the formation of a surface-filling adsorbed layer. Additionally, spectroscopic ellipsometry measurements were carried out to investigate the influence of the adsorbed layer on the glass transition temperature of the thin films. For 30 nm films and below, the influence of the adsorbed layer percolates strongly to the bulk-like layer of the film. Finally, the molecular dynamics of the adsorbed layer was studied by broadband dielectric spectroscopy, employing nanostructured-electrode systems. One process was revealed, which was assigned either to molecular fluctuations taking place in a loosely-bounded the part of the adsorbed layer, or to the desorption/adsorption of segments at the substrate. KW - Thin polymer films PY - 2021 DO - https://doi.org/10.1021/acs.macromol.0c02149 VL - 54 IS - 1 SP - 509 EP - 519 PB - ACS Publications AN - OPUS4-52037 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sproesser, G. A1 - Chang, Y.-J. A1 - Pittner, Andreas A1 - Finkbeiner, M. A1 - Rethmeier, Michael T1 - Environmental energy efficiency of single wire and tandem gas metal arc welding N2 - This paper investigates gas metal arc welding (GMAW) with respect to energy consumption and its associated environmental impacts. Different material transfer modes and power levels for single wire GMAW (SGMAW) and tandem GMAW (TGMAW) are evaluated by means of the indicator electrical deposition efficiency. Furthermore, the wall-plug efficiency of the equipment is measured in order to describe the total energy consumption from the electricity grid. The results show that the energy efficiency is highly affected by the respective process and can be significantly enhanced by a TGMAW process. The wall-plug efficiency of the equipment shows no significant dependency on the power range or the material transfer mode. Moreover, the method of life cycle assessment (LCA) is adopted in order to investigate the influences of energy efficient welding on the environmental impacts. In the comparative LCA study, the demand of electrical energy is reduced up to 24%. In consequence, the indicator values for global warming potential (100), acidification potential, eutrophication potential, and photochemical ozone creation potential are reduced up to 11%. KW - Energy input KW - Tandem welding KW - MAG welding KW - Environment KW - Lifetime PY - 2017 DO - https://doi.org/10.1007/s40194-017-0460-y SN - 0043-2288 SN - 1878-6669 VL - 61 IS - 4 SP - 733 EP - 743 PB - Springer CY - Heidelberg AN - OPUS4-39877 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon A1 - Scheuschner, Nils A1 - Straße, Anne A1 - Gumenyuk, Andrey A1 - Maierhofer, Christiane T1 - Towards the determination of real process temperatures in the LMD process by multispectral thermography N2 - Due to the rapid thermal cycles involved in additive manufacturing of metals, high internal stresses and peculiar microstructures occur, which influence the parts mechanical properties. To systematically examine their formation, in-process measurements of the temperature are needed. Since the part emissivity is strongly inhomogeneous and rapidly changing in the process, the applicability of thermography for the determination of thermodynamic temperatures is limited. Measuring the thermal radiation in different wavelengths simultaneously, temperature and emissivity can be separated. Here, we present results of a preliminary study using multispectral thermography to obtain real temperatures and emissivities in directed energy deposition (DED) processes. T2 - Thermosense: Thermal Infrared Applications XLIII CY - Online meeting DA - 12.04.2021 KW - Additive Manufacturing KW - Process monitoring KW - Multispectral thermography KW - Laser metal deposition KW - TES KW - LMD KW - Temperature emissivity separation PY - 2021 DO - https://doi.org/10.1117/12.2587881 VL - 2021 SP - 77 EP - 83 PB - SPIE AN - OPUS4-52516 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockenhäuser, Christian T1 - Microstructural characterisation of ageing and creep of 2618A N2 - The degradation process of alloy 2618A was investigated and results especially regarding volume fractions are presented. An ageing model for the alloy is tentatively formulated. However, the presence of dislocations remains questionable. T2 - Working Group Meeting Research Association for Combustion Engines CY - Frankfurt, Germany DA - 24.11.2016 KW - Alloy 2618A KW - Dark-field transmission electron microscopy KW - Degradation KW - Microstructure KW - Volume fraction PY - 2016 AN - OPUS4-42246 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strauß, Lea T1 - Empirical Model for Fatigue Life Prediction N2 - Laser-based powder bed fusion (PBF-LB) is an advanced additive manufacturing technique renowned for its precision and capability to fabricate complex metal components. However, the high thermal gradients and rapid cooling rates intrinsic to this process introduce significant process-induced effects, such as inhomogeneities, surface roughness, anisotropy, and residual stress, all of which critically influence the fatigue behavior of the produced parts. This study investigates the fatigue performance of AlSi10Mg samples produced by PBF-LB, examining the impact of varying surface conditions, geometries, and residual stress levels. Fatigue life prediction models are formulated based on nominal stress amplitude, residual stress, notch factor, crackinitiating inhomogeneity, and surface roughness, with smooth samples serving as a baseline reference. The study presents two empirical models for predicting fatigue life and fatigue strength using S-N curves and the Kitagawa-Takahashi diagram with the El Haddad approach, derived from comprehensive experimental data, including finite element modelling, fatigue life measurements, surface roughness evaluations, and residual stress analysis. T2 - ICAM2024 CY - Atlanta, GA, USA DA - 28.10.2024 KW - AlSi10Mg KW - Kitagawa-Takahashi diagram KW - Equivalent stress KW - Fatigue life prediction KW - PBF-LB/M PY - 2024 AN - OPUS4-61538 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mente, Tobias T1 - Kaltrissbildung in Baustählen im Lichte der Regelwerke - Kaltrissvermeidung in geschweißten Bauteilen aus hochfestem Stahl N2 - Herausforderungen bei der schweißtechnischen Verarbeitung / Welche Rolle spielt der Wasserstoff beim Schweißen? / Vorgewärmt und doch ein Kaltriss? - Wärmeführung beim Schweißen / Abbildung bauteilspezifischer Beanspruchungen im Labormaßstab / Maßnahmen zur Kaltrissvermeidung / Moderne Lichtbogenschweißverfahren T2 - 29. Schweißtechnisches Kolloquium des DVS Bezirksverbandes Hamburg CY - Hochschule für Angewandte Wissenschaften Hamburg, Germany DA - 06.02.2018 KW - Wasserstoffunterstützte Kaltrissbildung KW - Hochfester Feinkornbaustahl KW - Eigenspannungen KW - Einspanngrad KW - Modifizierter Sprühlichtbogen KW - Numerische Simulation PY - 2018 AN - OPUS4-44028 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zerbst, Uwe T1 - Schwingfestigkeit und Bruchmechanik N2 - Um bruchmechanisch Schwingfestigkeiten ermitteln zu können, sind einige Voraussetzungen erforderlich: (a) Das Wachstum sowohl langer als auch mechanisch und physikalisch kurzer Risse muss adäquat beschrieben werden. Das erfordert die Anwendung elastisch plastischer Konzepte zur Beschreibung der zyklischen Rissspitzenbeanspruchung sowie die Modellierung des graduellen Aufbaus der Rissschließeffekte im Kurzrissbereich. (b) Es müssen physikalisch sinnvolle Ausgangsrissgrößen für die bruchmechanische Analyse bestimmt werden. (c) Bei Spannungen oberhalb der Dauerfestigkeit respektive der Versagensspannung bei 107 Lastwechseln muss gegebenenfalls Mehrfachrisswachstum berücksichtigt werden. Der Vortrag diskutiert diese Punkte und zeigt Lösungswege auf. T2 - DVM-Jahrestagung Arbeitskreis "Bruchmechanik und Bauteilsicherheit" CY - Mittweida , Germany DA - 14.02.2017 KW - Schwingfestigkeit KW - Bruchmechanik KW - Ausgangsriss KW - Mehrfachriss PY - 2017 AN - OPUS4-39228 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Low cycle fatigue behavior of DED-L Ti-6AL-4V N2 - Laser powder-based directed energy deposition (DED-L) is a technology that offers the possibility for 3D material deposition over hundreds of layers and has thus the potential for application in additive manufacturing (AM). However, to achieve broad industrial application as AM technology, more data and knowledge about the fabricated materials regarding the achieved properties and their relationship to the manufacturing process and the resulting microstructure is still needed. In this work, we present data regarding the low-cycle fatigue (LCF) behavior of Ti-6Al-4V. The material was fabricated using an optimized DED-L process. It features a low defect population and excellent tensile properties. To assess its LCF behavior two conventionally manufactured variants of the same alloy featuring different microstructures were additionally tested. The strain-controlled LCF tests were carried out in fully reversed mode with 0.3 % to 1.0 % axial strain amplitude from room temperature up to 400°C. The LCF behavior and failure mechanisms are described. For characterization, optical microscopy (OM), scanning electron microscopy (SEM), and micro-computed tomography (µCT) were used. The low defect population allows for a better understanding of the intrinsic material’s properties and enables a fairer comparison against the conventional variants. The fatigue lifetimes of the DED-L material are nearly independent of the test temperature. At elevated test temperatures, they are similar or higher than the lifetimes of the conventional counterparts. At room temperature, they are only surpassed by the lifetimes of one of them. The principal failure mechanism involves multiple crack initiation sites. T2 - Ninth International Conference on Low Cycle Fatigue (LCF9) CY - Berlin, Germany DA - 21.06.2022 KW - AGIL KW - Additive Manufacturing KW - Ti-6Al-4V KW - Low-Cycle-Fatigue KW - Microstructure PY - 2022 AN - OPUS4-55123 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fuchs, S. T1 - Degradation behaviour of polystyrene compounds containing organic disulfides and organic phosphates N2 - A highly efficient flame retardant system containg organic disulfides and phosphorous compounds has been identified and characterised. T2 - PDDG conference CY - Taormina, Italy DA - 04.09.2017 KW - Degradation KW - Polymer KW - Additives PY - 2017 AN - OPUS4-41912 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Mente, Tobias T1 - Numerische Simulation der wasserstoffunterstützten Rissbildung in austenitisch-ferritischen Duplexstählen N2 - In der Offshore-Industrie werden seit langer Zeit austenitisch-ferritische Duplexstähle eingesetzt, da sie im Vergleich zu herkömmlichen austenitischen hochlegierten Stählen bessere Festigkeitseigenschaften aufweisen und gegenüber rein ferritischen hochlegierten Stählen eine bessere Verformbarkeit bei gleichzeitig verbesserter Korrosionsbeständigkeit, auch in aggressiver Umgebung, bieten. Dennoch zeigt das Schrifttum, dass es trotz dieser guten Eigenschaften zum Versagen von Bauteilen kommen kann, bei dem Wasserstoff für die Schadensursache eine entscheidende Rolle spielt. Zur Klärung der Schädigungsmechanismen unter Einfluss von Wasserstoff kann die numerische Simulation einen entscheidenden Beitrag leisten, da sich experimentelle Ergebnisse besser deuten und zwischen Labortests bis hin zu Bauteilversuchen übertragen lassen. Bisher wurden jedoch meistens makroskopische numerische Betrachtungen zur wasserstoffunterstützten Werkstoffschädigung in Duplexstählen durchgeführt. Die Duplexstähle bestehen jedoch nahezu aus gleichen Teilen an austenitischer und ferritischer Phase, welche unterschiedliche mechanische Eigenschaften als auch Transporteigenschaften für Wasserstoff aufweisen. Zugleich bedingt dies eine unterschiedliche Empfindlichkeit für eine wasserstoffunterstützte Werkstoffschädigung. Daher bestand die Aufgabe dieser Arbeit in der Erstellung eines numerischen Mesomodells eines realen Duplexgefüges, mit dem die Abbildung des Wasserstofftransportverhaltens, der mechanischen Spannungen und Dehnungen sowie der Rissinitiierung und des Rissfortschrittes in den einzelnen Phasen möglich ist. Zudem werden moderne Röntgenbeugungsexperimente genutzt, um den Einfluss von Wasserstoff auf die phasenspezifischen mechanischen Eigenschaften zu bestimmen. Für den Transport von Wasserstoff konnte eine deutliche Abhängigkeit von der Orientierung der austenitischen und ferritischen Phase im Gefüge gezeigt werden, wobei der Wasserstofftransport vornehmlich über die ferritische Phase erfolgt und der Wasserstoff im Austenit stärker getrappt wird. Die numerische Analyse der mechanischen Spannungen und Dehnungen in den Phasen des Duplexstahls zeigte, dass bei einer makroskopisch elastischen Beanspruchung des Duplexgefüges bereits lokal in den Phasen plastische Verformungen auftreten können. Damit verbunden ist ein erhöhtes Risiko für eine wasserstoffunterstützte Werkstoffschädigung bereits im makroskopisch elastischen Bereich, wenn ausreichend hohe Wasserstoffkonzentrationen im Duplexgefüge vorliegen. Die Ergebnisse der numerischen Simulation entsprechen den experimentellen Beobachtungen zum Wasserstofftransport und den lokalen Beanspruchungen in realen Duplexgefügen. Das Modell erlaubt somit die Identifikation risskritischer Bereiche und kritischer Kombinationen von Wasserstoffkonzentration und lokaler Beanspruchung im Duplexgefüge. Die Ergebnisse der simulierten wasserstoffunterstützten Werkstofftrennung stimmen mit experimentellen Beobachtungen zugehöriger Bruchtopographien überein. Insgesamt wird erstmalig eine numerische Simulation der wasserstoffunterstützten Werkstoffschädigung im Duplexstahl, unter Berücksichtigung der lokalen Beanspruchung und Wasserstoffverteilung in den spezifischen Phasen (Austenit / δ-Ferrit), durchgeführt. Die Ergebnisse korrelieren mit experimentellen Beobachtungen und erlauben somit ein besseres Verständnis für die Mechanismen der wasserstoffunterstützten Werkstoffschädigung in Duplexstählen. Die Simulationen unterstützen die Deutung experimenteller Ergebnisse und ermöglichen die Übertragbarkeit auf reale Bauteile. N2 - Duplex stainless steels have been used for a long time in the offshore industry, since they have higher strength than conventional austenitic stainless steels and they exhibit a better ductility as well as an improved corrosion resistance in harsh environments compared to ferritic stainless steels. However, despite these good properties the literature shows some failure cases of duplex stainless steels in which hydrogen plays a crucial role for the cause of the damage. Numerical simulations can give a significant contribution in clarifying the damage mechanisms. Because they help to interpret experimental results as well as help to transfer results from laboratory tests to component tests and vice versa. So far, most numerical simulations of hydrogen-assisted material damage in duplex stainless steels were performed at the macroscopic scale. However, duplex stainless steels consist of approximately equal portions of austenite and δ-ferrite. Both phases have different mechanical properties as well as hydrogen transport properties. Thus, the sensitivity for hydrogen-assisted damage is different in both phases, too. Therefore, the objective of this research was to develop a numerical model of a duplex stainless steel microstructure enabling simulation of hydrogen transport, mechanical stresses and strains as well as crack initiation and propagation in both phases. Additionally, modern x-ray diffraction experiments were used in order to evaluate the influence of hydrogen on the phase specific mechanical properties. For the numerical simulation of the hydrogen transport it was shown, that hydrogen Diffusion strongly depends on the alignment of austenite and δ-ferrite in the Duplex stainless steel microstructure. Also, it was proven that the hydrogen transport is mainly realized by the ferritic phase and hydrogen is trapped in the austenitic phase. The numerical analysis of phase specific mechanical stresses and strains revealed that if the duplex stainless steel is macroscopically loaded in the elastic range local plastic deformation occurs in both Austenite and δ-ferrite phase. Thus, there will be an increasing risk for hydrogen-assisted damage already in the macroscopic elastic range, if sufficiently high hydrogen concentrations are present in the microstructure. The results of the numerical simulations correlate well with experimental observations of the hydrogen transport and local stresses and strains in the duplex stainless steel microstructure. Therefore, the model allows identification of crack critical areas as well as crack critical combinations of local hydrogen concentration and local phase specific mechanical load. The results of the numerical fracture analyses agrees well with experimental observations on hydrogen-assisted cracking in duplex stainless steel with corresponding fracture topographies. Altogether, hydrogen-assisted material damage at the mesoscale level was simulated for the first time taking into account the local stresses and strains as well as the hydrogen distribution in the specific phases (austenite / δ-ferrite) of the duplex stainless steels. The results correlate well with experimental observations and thus allow a better insight in the mechanism of hydrogen-assisted material damage. The numerical simulations support the interpretation of experimental results and allow transferring results of laboratory tests to real components. T3 - BAM Dissertationsreihe - 129 KW - Duplexstahl KW - Numerische Simulation KW - Finite-Elemente-Methode KW - wasserstoffunterstützte Rissbildung PY - 2015 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-5006 SN - 978-3-9816668-9-2 VL - 129 SP - 1 EP - 225 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-500 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Rethmeier, Michael A1 - Biegler, M. T1 - Qualifizierung der Schweißstruktursimulation für die wirtschaftliche Bearbeitung additiver fertigungstechnischer Fragestellungen am Beispiel des Laserpulverauftragschweißens N2 - Additive Fertigungsverfahren, speziell das selektive Laserschmelzen sowie das Laserpulverauftragsschweißen, ermöglichen eine enorme Steigerung der Flexibilität und erlauben Kleinserienteile mit hoher Genauigkeit und geringen Kosten herzustellen. Für den erfolgreichen wirtschaftlichen Einsatz dieser neuartigen Fertigungsverfahren spielt die Einhaltung des First-time-right-Prinzips eine entscheidende Rolle: Bauteile sollten bereits im ersten Versuch allen Anforderungen genügen. Aufgrund der jungen Geschichte dieses Fertigungszweigs und der damit einhergehenden fehlenden Erfahrungen und Richtlinien ist diese elementare Forderung heute nur in wenigen Fällen realisierbar. Die geforderten Qualitätsstandards können aktuell nur über experimentelle Iterationsschleifen eingehalten werden, sodass das große Potential einer flexiblen und schnellen Fertigung in erheblichem Maß reduziert wird. Die Komplexität der gefertigten Bauteile und die des Prozesses an sich lassen eine erfahrungsbasierte Vorhersage der Verzüge und Eigenspannungen kaum zu. Zudem werden auch in Zukunft Richtlinien und Normen nicht das komplette Anwendungsspektrum abbilden können. Die eigenspannungsbedingten Verzüge spielen demnach eine bedeutende Rolle und stellen zusammen mit dem Erreichen der Maßhaltigkeit eine entscheidende technologische Herausforderung beim Einsatz additiver Fertigungsverfahren dar. Die numerische Simulation ermöglicht die Vorhersage von Bauteilverzügen und –spannungen und kann durch virtuelle Abprüfung von Herstellstrategien die Anzahl von Experimente reduzieren. Bisherige numerische Betrachtungen von zusatzwerkstoffbasierten Verfahren, zu denen unter anderem das Laserpulverauftragschweißen (LPA) gehört, beschränkten sich primär auf akademische Beispiele mit geringer Komplexität. Für die Simulation von konkreten Anwendungsfällen auf Bauteilebene liegen bisher keine validierten, numerischen Methoden und Ansätze vor, die eine wirtschaftliche Anwendung der Schweißsimulation ermöglichen. Dieses Projekt wird Simulationsmodelle zur numerischen Betrachtung komplexer additiv gefertigter Bauteile entwickeln. Dafür wird der Prozess in vereinfachten Simulationen nachgebildet und anhand von Experimenten validiert. Anschließend werden Methoden zur automatisierten Pfadgenerierung für komplexe Bauteile erprobt und in der Simulation implementiert. Schließlich werden zur Reduktion der Rechenzeit verschiedene Methoden zur Vereinfachung evaluiert und verglichen. Das Ziel ist die Steigerung der Verlässlichkeit in der Simulation, um prädiktive Aussagen über die Qualität additiv gefertigter Bauteile zu ermöglichen. KW - Schweißstruktursimulation KW - LPA KW - Additive Manufacturing PY - 2019 SN - 978-3-96780-042-5 SP - 1 EP - 106 PB - Forschungsvereinigung Stahlanwendungen AN - OPUS4-57321 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas A1 - Rethmeier, Michael T1 - Ökobilanzierung schweißtechnischer Fertigungsverfahren - Methodik, Einflussgrößen und Implementierung N2 - Ein wesentliches Ziel der deutschen Industriepolitik besteht darin, Rahmenbedingungen zu schaffen, welche die Positionierung nachhaltiger Produkte und Prozesse innerhalb globaler Wertschöpfungsketten ermöglichen und ökoeffiziente Fertigungsprozesse langfristig sichern. In diesem Beitrag werden aktuelle Forschungsarbeiten zur Bewertung der Umweltwirkungen der schweißtechnischen Fertigungskette anhand ausgewählter Schmelzschweißverfahren unter Berücksichtigung vor- sowie nachgelagerter Fertigungsschritte dargestellt. Eine weit verbreitete und standardisierte Methode zur Abschätzung der Umweltwirkungen eines Produkts oder Prozesses ist die Ökobilanzierung. Hierbei stellen die Sachbilanzierung, das heißt die Ermittlung sämtlicher relevanter Energie- und Ressourcenverbräuche während der schweißtechnischen Fertigung, aufgrund des hohen Dokumentationsaufwands, sowie die Ableitung assoziierter Wirkkategorien das größte Hindernis für eine Etablierung und Akzeptanz der Ökobilanzierung in der Praxis dar. Gleichwohl wird seitens Unternehmen, welche als Zulieferer von OEM’s (engl.: original equipment manufacturer) agieren, die Dokumentation des fertigungsspezifischen CO2-Verbrauches gefordert. Ein weiterer Aspekt der Arbeiten beinhaltet Methoden zur automatisierten Erfassung von schweißtechnischen Produktionsdaten sowie deren Nachverfolgbarkeit. Anhand unterschiedlicher Schweißverfahren werden die aus den Produktionsdaten abgeleiteten Energie- und Ressourcenverbräuche automatisiert in die relevanten Umweltwirkungen überführt. Die analysierten Schweißprozesse umfassen dabei ein breites für kleine und mittlere Unternehmen (KMU) relevantes Spektrum. Durch die softwareseitige Bereitstellung der aufgestellten Umweltprofile ist der Anwender in der Lage, Schweißprozesse unter ökologischen Aspekten zu bewerten und die effizienteste Variante zu identifizieren. T2 - Woche der Fügetechnik 2022, HWK Münster CY - Online meeting DA - 30.11.2022 KW - Ökobilanzierung KW - Verfahrensvergleich KW - Schweißprozesse KW - Umweltwirkungen KW - Implementierung PY - 2022 AN - OPUS4-56650 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Üstündag, Ö. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Single-pass Hybrid Laser Arc Welding of Thick Materials Using Electromagnetic Weld Pool Support N2 - Hybrid laser-arc welding process allows single-pass welding of thick materials, provides good quality formation of joints with minimal thermal deformations and a high productivity in comparison with arc-based welding processes. Nevertheless, thick-walled steels with a thickness of 20 mm or more are still multi-pass welded using arc welding processes, due to increased process instability by increasing laser power. One limitation factor is the inadmissible formation of gravity drop-outs at the root. To prevent this, an innovative concept of electromagnetic weld pool support is used in this study. With help of such system a stable welding process can be established for 25 mm thick steel plates and beyond. Sound welds could be obtained which are tolerant to gaps and misalignment of the welded parts. The adaptation of this system to laser and hybrid laser-arc welding process can dramatically increase the potential field of application of these technologies for real industrial implementation. T2 - Lasers in Manufacturing Conference 2019 CY - Munich, Germany DA - 24.06.2019 KW - Full Penetration KW - Hybrid Laser Arc Welding KW - Electromagnetic Weld Pool Support KW - Thick Materials PY - 2019 SP - 1 EP - 8 PB - WLT Wissenschaftliche Gesellschaft Lasertechnik e.V. AN - OPUS4-48971 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wu, Hongyi T1 - Influence of local vegetation on ignition and fire spread of vegetation fires-Experimental and numerical approach N2 - To investigate the influence of local vegetation, it goes through two aspects. One is laboratory study, the local vegetation samples were collected and tested for the thermal properties, such as activation energy, heat content and reaction kinetic of pyrolysis and dehydration. At the same time, small and medium scale combustion experiments were conducted to investigate the burning behavior. The other aspect is using the thermal properties as the input parameters for the development of numerical simulation in the computational fluid dynamics (CFD) tool. These models were then be validated with the combustion experiments, as a baseline for the further scaling up of the models, in order to investigate how the parameters influencing the fire spread in a large-scale case numerically. T2 - Interflam 2025, 16th International Fire Science and Engineering Conference CY - London, United Kingdom DA - 30.06.2025 KW - Wildfire PY - 2025 AN - OPUS4-63933 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Müller, Simon T1 - FireSpread_MedEU N2 - Wildfires are becoming more frequent and severe under the influence of climate change, posing increasing risks to ecosystems, human health, and infrastructure. Accurate spatiotemporal data on wildfire propagation is essential for advancing fire behavior modeling, improving management strategies, and mitigating future impacts. However, existing datasets with both high spatial and temporal resolution are rare, costly, and time-consuming to produce. To address this gap, we present FireSpread_MedEU, a dataset comprising 313 consecutive burned area maps from 102 wildfire events across the Mediterranean and Europe between 2017 and 2023. Burned areas were derived from high-resolution Planet optical satellite imagery (~3 m spatial, mostly daily temporal resolution) using a semi-automated workflow, followed by manual refinement to ensure highest accuracy. Each dataset entry is enriched with detailed metadata and a subjective quality assessment. With its high level of spatiotemporal precision, FireSpread_MedEU provides essential data for the development and validation of machine learning models or wildfire simulation models. It opens new research opportunities in wildfire behavior analysis, risk assessment, and predictive modeling. KW - Wildfire KW - Spread KW - Machine Learning PY - 2025 DO - https://doi.org/10.5281/zenodo.16813435 PB - Zenodo CY - Geneva AN - OPUS4-64768 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Gesell, Stephan A1 - Fedelich, Bernard A1 - Rehmer, Birgit A1 - Uhlemann, Patrick A1 - Skrotzki, Birgit A1 - Ganesh, R. A1 - Dude, D. P. A1 - Kuna, M. A1 - Kiefer, B. T1 - TMF-Rissverlaufsberechnung für ATL-Heißteile N2 - Die Steigerung der Leistung und des thermodynamischen Wirkungsgrades von Verbrennungsmotoren führt zu erhöhten Anforderungen an die Festigkeit abgasführender Komponenten wie z. Bsp. Abgasturbolader. Als Folge erhöhter thermomechanischer Wechselbeanspruchungen (TMF) im Betrieb kommt es an den mechanisch und/oder thermisch höchst beanspruchten Stellen der Bauteile zur Bildung von Rissen, wodurch die Lebensdauer der Komponenten begrenzt wird. Derzeit werden bei Turboladern heißgehende Bauteile mit detektierten Rissen zumeist prophylaktisch ersetzt, da die weitere Ausbreitung der Risse während des Betriebs nicht vorhergesagt werden kann. Um diese aufwändige und un- ökonomische Praxis zu vermeiden, wurde im vorliegenden Forschungsvorhaben eine rechnerische Bewertungsmethode auf Basis der experimentellen und numerischen Bruchmechanik erarbeitet, mit deren Hilfe bereits in der Auslegungsphase oder während des Betriebs die (restliche) Lebensdauer der abgasführenden Komponenten vorhergesagt werden kann. Damit wird erstmalig die quantitative Vorhersage der Rissentwicklung bei TMF-Beanspruchungsbedingungen unter Berücksichtigung großer zyklischer viskoplastischer Verformungen ermöglicht. Zentrales Ergebnis des Vorhabens ist eine automatisierte Berechnungsprozedur auf der Basis spezieller Finite-Elemente-Techniken (FEM), womit sowohl der Pfad als auch die Größe eines Risses als Funktion der Anzahl der Lastwechsel in Bauteilen unter TMF-Bedingungen berechnet werden kann. Als geeigneter Beanspruchungsparameter zur Bewertung des Rissfortschritts unter TMF wurde die zyklische Rissöffnungsverschiebung ΔCTOD verwendet. Das Werkstoffverhalten des betrachteten austenitischen Gusseisens Ni-Resist D-5S wurde mit einem validierten viskoplastischen, temperaturabhängigen Materialmodell modelliert, das zur Berücksichtigung große Verzerrungen und Rotationen am Riss erweitert wurde. Für die genaue Berechnung des ΔCTOD bei TMF wurden effiziente FEM-Techniken erarbeitet. Zur Simulation der Rissausbreitung wurde ein automatischer FEM-Algorithmus mit inkrementeller adaptiver Neuvernetzung entwickelt, bei dem die Verformungen und inelastischen Zustandsvariablen jeweils vom alten auf das neue Netz übertragen werden. Dieser Algorithmus wurde im Software-Paket ProCrackPlast implementiert, das in Verbindung mit dem kommerziellen FEM-Code Abaqus zur Lösung dreidimensionaler Rissprobleme zur Verfügung steht. Ziel der umfangreichen experimentellen Arbeiten war es, an isothermen LCF und anisothermen TMF-Versuchen mit gekerbten Flachzugproben (SENT) das Risswachstum im Temperaturbereich von 20 °C bis 700 °C zu ermitteln. Mit Hilfe begleitender 2D FEM Simulationen wurden anhand dieser Datenbasis die Rissfortschrittskurven des Werkstoffs unter Anwendung des ΔCTOD-Konzepts bestimmt und in geeigneter, parametrisierter Form den Nutzern zur Verfügung gestellt. Die Versuche an SENT-Proben wurden mit der entwickelten Software ProCrackPlast als 3D Modell simuliert. Der Vergleich der 2D und 3D Simulationen ergab einen systematischen Unterschied im CTOD und CTOD, der mit Hilfe eines Übertragungsfaktors korrigiert wurde. Der Vergleich der 3D Berechnungen mit den Experimenten zeigte eine zufriedenstellende Übereinstimmung der er- reichten Risslänge mit der Zahl der Lastzyklen im gesamten Temperaturbereich, wobei die numerische Prognose meist auf der konservativen / sicheren Seite lag. Die Übertragbarkeit der Ergebnisse der 2D Parameteridentifikation auf 3D Risskonfigurationen mit Mixed-Mode Beanspruchung ist mit zusätzlichen Versagenshypothesen verbunden, die aufgrund fehlender Versuchsdaten im Vorhaben nicht endgültig geklärt werden konnten. Zur Validierung des Gesamtkonzeptes wurden LCF-Proben mit einem bauteil- typischen Oberflächenriss experimentell und numerisch untersucht. In der Simulation konnte die komplexe Form und Größe der Rissentwicklung zufriedenstellend (richtig) vorhergesagt werden. Die Leis- tungsfähigkeit der erarbeiteten rechnerische Bewertungsmethode wurde an weiteren TMF-Beispielen vorgestellt und diskutiert. Die Software ProCrackPlast und die viskoplastische Materialroutine wurden dem Anwenderkreis des Vorhabens zusammen mit einem Nutzer-Handbuch und Verifikationsbeispielen zur Verfügung gestellt. Das Ziel des Forschungsvorhabens ist erreicht worden. KW - Abgasturbolader Heißteile KW - Numerische Simulation KW - Rissverlauf PY - 2023 VL - 1320 SP - 1 EP - 137 PB - Forschungsvereinigung Verbrennungskraftmaschinen (FVV) CY - Frankfurt am Main AN - OPUS4-56960 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Creep Behavior of Stainless Steel 316L Manufactured by Laser Powder Bed Fusion N2 - This contribution presents the results of an experimental study on the creep behavior of an austenitic 316L stainless steel produced by laser powder bed fusion (PBF-LB/M/316L) with an emphasis on understanding the effects of microstructure on the creep mechanisms. Hot tensile tests and constant force creep tests at 600 °C and 650 °C, X-ray computed tomography, as well as optical and electron microscopy were performed. The produced PBF-LB/M/316L exhibits a low void population (< 0.01 %) resulting from the manufacturing parameters used and which allowed us to understand the effects of other microstructural aspects on creep behavior, e.g., grain morphology and dislocation substructure. A hot‑rolled variant of 316L was also tested as a reference. T2 - International Materials Science and Engineering Congress - MSE 2024 CY - Darmstadt, Germany DA - 24.09.2024 KW - AGIL KW - Additive Fertigung KW - Mikrostruktur KW - Mikrostrukturentwicklung KW - Kriechen KW - Kriechschädigung PY - 2024 AN - OPUS4-61169 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gumenyuk, Andrey T1 - Two-colour thermography for measurement of temperature distribution in laser beam welding N2 - Solidification cracking is a frequently observed phenomenon in laser beam welding of austenitic stainless steels and other metallic alloys. Characterisation of cracking susceptibility requires knowledge of the precise and spatially resolved temperature distribution near the solidification front in the welding process. Thermography is a standard tool that provides a qualitative estimate of the 2D temperature field. The general disadvantage of this method is its dependence on the emission characteristics of the measured object. For welding applications, these can vary significantly in the temperature range above and below the melting temperature. For this purpose, we have developed a thermography-based measurement technique using a SWIR camera system in combination with two narrow bandpass filters that use the principle of two-wavelength pyrometry to estimate absolute temperature values. This technique was used to determine the temperature distributions and gradients near the solidification front of laser-welded austenitic steel. The results were validated by other measurements. T2 - 13th CIRP Conference on Photonic Technologies [LANE 2024] CY - Fürth, Germany DA - 16.09.2024 KW - Laser beam welding KW - Solidification cracking KW - FEM simulation PY - 2024 AN - OPUS4-62415 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Röhsler, Andreas A1 - Sobol, Oded A1 - Unger, Wolfgang A1 - Böllinghaus, Thomas T1 - Comprehensive study of deuterium-induced effects in in austenitic stainless steel AISI 304L N2 - The damaging impact of hydrogen on the austenitic stainless steel AISI 304 L was analysed. To this aim, samples were charged electrochemically with the hydrogen isotope deuterium (2H, D) and examined with time-of-flight secondary ion mass spectrometry (ToF-SIMS) and electron backscatter diffraction (EBSD). The fusion of the obtained chemical and structural information revealed local enrichment of deuterium in austenite, transformation into martensite, crack formation and severe roughening of the specimen surface. The results indicated that martensite was not only formed during charging but also during Desorption and ToF-SIMS examinations. Furthermore, cross-sections of deuterium-charged samples revealed that in preferred deformation bands a g/ε/a 0 evolution is taking place. By means of microscopic analyses and carrier gas hot extraction (CGHE), it was found that the use of NaAsO2 as recombination poison decreased the uptake of hydrogen significantly and resulted in severe precipitation on the specimen surfaces. This is in contrast to the popular presumption that NaAsO2 enhances the uptake of hydrogen (and deuterium) during electrochemical charging by hampering its recombination from Atoms to molecules. KW - AISI 304L KW - Hydrogen KW - ToF-SIMS KW - Deuterium KW - Martensite PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-477540 DO - https://doi.org/10.1016/j.ijhydene.2019.03.058 SN - 0360-3199 SN - 1879-3487 VL - 44 IS - 23 SP - 12228 EP - 12238 PB - Elsevier Ltd. AN - OPUS4-47754 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ertural, Christina T1 - Phonon-accurate machine-learning potentials from automated workflows N2 - Data-driven materials design aims to predict and optimize material properties, such as stability and thermal conductivity, which are influenced by vibrational behavior. Approaches like DFT are computationally demanding and have limitations for phonon calculations. Machine learning-driven interatomic potentials (MLIP), like the Gaussian approximation potential (GAP), offer a more efficient alternative.1–8 We developed a Python workflow to automate MLIP generation using the Materials Project database.9 DFT computations, MLIP fitting and benchmark steps are automated.10,11 This approach accelerates phonon calculations and supports testing different data generation strategies and hyperparameters, and further validation12 is planned. Our goal is to provide open-source code and share these potentials. T2 - Faraday Discussions: Data-driven discovery in the chemical sciences CY - Oxford, UK DA - 10.09.2024 KW - Interatomic potentials KW - Machine learning KW - Phonons KW - Thermoelectrics PY - 2024 AN - OPUS4-61061 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bustamante, Joana A1 - Naik, Aakash A1 - Ueltzen, Katharina A1 - George, Janine A1 - Ertural, Christina T1 - Thermal Transport in Ag8TS6 (T= Si, Ge, Sn) Argyrodites: An Integrated Experimental, Quantum-Chemical, and Computational Modelling Study. DFT-part N2 - This repository contains computational data supporting the manuscript titled *“Thermal Transport in Ag8TS6 (T= Si, Ge, Sn) Argyrodites: An Integrated Experimental, Quantum-Chemical, and Computational Modelling Study”* It includes raw data for vibrational properties, elastic properties and Bonding analysis. KW - DFT KW - QHA KW - Lattice thermal conductivity KW - Grüneisen parameter PY - 2025 DO - https://doi.org/10.5281/zenodo.17399975 PB - Zenodo CY - Geneva AN - OPUS4-64671 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zerbst, Uwe A1 - Madia, Mauro A1 - Vormwald, M. T1 - Fatigue strength and fracture mechanics N2 - If fracture mechanics shall be applied to the total lifetime respectively the fatigue limit of components (within the meaning of the S-N curve approach) it has to address four challenges: (a) It has to adequately describe so-called short crack propagation, which cannot be based on the common long crack concepts for principle reasons. Since the crack size is in the order of the plastic zone size, the modelling of short crack propagation cannot be based on the common linear elastic Delta K concept. Instead, an elastic-plastic parameter such as the cyclic J integral has to be applied. A second point is that the crack closure concept has to be modified in that the crack opening stress is not a constant, crack size- independent parameter but shows a transient behaviour with increasing short crack size. (b) It has to provide a meaningful definition of the initial crack dimensions as the starting point for an S-N curve relevant (residual) lifetime analysis. This can be based either on the (statistical) size of material defects which can be treated as cracks or by the size of the crack which would arrest subsequent to early crack propagation, whatever is larger. (c) It has to cope with the problem of multiple cracks for load levels higher than the fatigue limit such as it occurs in many applications in the absence of very large initial defects. (d) This requires consequent statistical treatment taking into account variations in the local geometry of the area where crack initiation has to be expected as well as the scatter in the initial crack size and in the material data used for the analyses. T2 - 2nd International Conference on Structural Integrity CY - Funchal, Madeira, Portugal DA - 04.09.2017 KW - Fatigue strength KW - Fracture mechanics KW - Initial crack size KW - Short crack propagation KW - Multiple crack propagation PY - 2017 DO - https://doi.org/10.1016/j.prostr.2017.07.065 SN - 2452-3216 VL - 5 SP - 745 EP - 752 AN - OPUS4-42545 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Raute, J. A1 - Jokisch, T. A1 - Biegler, M. A1 - Rethmeier, Michael T1 - Effects on crack formation of additive manufactured Inconel 939 sheets during electron beam welding N2 - The potential of additive manufacturing for processing precipitation hardened nickel-base superalloys, such as Inconel 939 is considerable, but in order to fully exploit this potential, fusion welding capabilities for additive parts need to be explored. Currently, it is uncertain how the different properties from the additive manufacturing process will affect the weldability of materials susceptible to hot cracking. Therefore, this work investigates the possibility of joining additively manufactured nickel-based superalloys using electron beam welding. In particular, the influence of process parameters on crack formation is investigated. In addition, hardness measurements are performed on cross-sections of the welds. It is shown that cracks at the seam head are enhanced by Welding speed and energy per unit length and correlate with the hardness of the weld metal. Cracking parallel to the weld area shows no clear dependence on the process variables that have been investigated, but is related to the hardness of the heat-affected zone. KW - Electron beam welding KW - Hot Cracks KW - Superalloy KW - Inconel 939 PY - 2021 DO - https://doi.org/10.1016/j.vacuum.2021.110649 SN - 0042-207X VL - 195 SP - 10649 PB - Elsevier Ltd. AN - OPUS4-53689 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas A1 - Winterkorn, René T1 - Life cycle assessment of fusion welding processes considering upstream and downstream process steps N2 - In manufacturing, fusion welding processes consume significant resources, presenting a significant opportunity for reducing environmental impact. Although there is a qualitative understanding of the environmental implications of these processes, a quantitative assessment of key parameters remains complex. This study introduces a welding-specific methodology that employs life cycle assessment (LCA) to quantitatively evaluate the environmental footprint of fusion welding technologies. Our approach identifies and analyses the principal parameters affecting the environmental performance of various welding techniques, including traditional joint welding and additive manufacturing via the Direct Energy Deposition-Arc (DED-Arc) process. Real-time resource usage data is integrated to offer an innovative framework for directly deriving environmental impacts. This research contributes to optimising welding processes by providing a precise and quantifiable measure of their ecological impact. This facilitates the advancement of sustainable manufacturing practices. T2 - Joining Smart Technologies - International Automotive Conference CY - Wels, Austria DA - 10.05.2023 KW - Life Cycle Assessment KW - Arc welding KW - Additive manufacturing KW - DED-Arc PY - 2023 AN - OPUS4-59494 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - "On how to influence your results" - A review on carrier gas hot extraction parameters for hydrogen determination in welded specimens N2 - Carrier gas hot extraction (CGHE) is a commonly applied technique for determination of hydrogen in welded joints using a thermal conductivity device (TCD) for quantitative measurement. The CGHE is based on the accelerated hydrogen effusion due to thermal activation at elevated temperatures. The ISO 3690 standard suggests different specimen geometries as well as necessary minimum extraction time vs. temperature. They have the biggest influence on precise hydrogen determination. The present study summarizes the results and experience of numerous test runs with different specimen temperatures, geometries and factors that additionally influence hydrogen determination. They are namely: specimen surface (polished/as-welded), limited TCD sensitivity vs. specimen volume, temperature measurement vs. effects of PID-furnace controller as well as errors due to insufficient data assessment. Summarized, the temperature is the driving force of the CGHE. Two different methods are suggested to increase the heating rate up the reach the desired extraction temperature without changing the experimental equipment. Suggestions are made to improve the reliability of hydrogen determination depended on the hydrogen signal stability during extraction accompanied by evaluation of the recorded data. Generally, independent temperature measurement with calibration specimens is useful for further data analysis, especially if this data is used for calculation of trapping kinetics by thermal desorption analysis (TDA). T2 - IIW Annual Assembly and International Conference 2018, Meeting of Commission II-E CY - Nusa Dua, Bali Island, Indonesia DA - 15.07.2018 KW - Carrier gas hot extraction (CGHE) KW - Welding KW - ISO 3690 KW - Hydrogen KW - Experimental design PY - 2018 AN - OPUS4-45520 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Abel, Andreas T1 - Ambient and high-temperature mechanical properties of intermetallic Fe3Al alloys with complex borides N2 - Due to the increasing scarcity of critical raw materials current high-temperature materials are sought to be replaced by alloys based on more abundant metals. One possibility within the class of intermetallics are iron aluminides, which combine sustainability and cost-efficiency with the prospect of mass savings. Iron aluminides show competitive specific strength up to 700 °C and excellent creep and wet corrosion resistance by small additions of Mo, Ti and B. Nevertheless, a Mo content of above 2 at.% which is needed for optimum corrosion resistance results in enhanced brittleness, especially at room temperature. This is why alloys with these Mo fractions were only mechanically tested under compressive loading so far. Still, testing of static and creep properties under tensile loading is required for reliable component design. Besides high standards for crack-free processing, data acquisition for tensile loads is especially complicated by environmental embrittling effects for iron aluminides. To cope with these challenges, the AiF research project “WAFEAL – Materials applications for iron aluminides” was initiated. The main goal is to collect standardised data on ambient and high-temperature tensile properties and creep properties. Samples with a nominal composition of Fe-26Al-4Mo-0.5Ti-1B [at.%] were manufactured via centrifugal casting in ceramic shell moulds followed by machining. Heat treatment for homogenisation and final polishing were carried out where appropriate. A summary of the achieved tensile and creep properties such as yield and tensile strength, maximum elongation, secondary creep rate and stress exponents will be given. Results will be also discussed regarding the influence of temperature, stress level and microstructure on the damage mechanisms. Furthermore, the effect of different alloy concentrations on the mechanical response at different temperatures will be outlined within a small experimental series. T2 - MSE Congress 2022 CY - Darmstadt, Germany DA - 27.09.2022 KW - Fe-Al alloys KW - Intermetallics KW - Iron aluminides KW - Tensile data KW - High temperature mechanical properties KW - Creep data KW - Fractography PY - 2022 AN - OPUS4-55993 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fabry, Çağtay T1 - Multi-Layer welding data analysis and open data approach using WelDX N2 - The talk motivates and introduces the WelDX project and the proposed solutions for current challenges in the field of research data management and Open Science practices in welding research. Using an exemplary welding dataset based on the joint and welding process design of offshore structures, advanced data fusion and analysis capabilities are demonstrated. The dataset shown consists of a complex welding sequence covering multiple weld layers with varying process parameters and adaptive weaving motions to cover manufacturing tolerances. In the presentation, an interactive exploration of the dataset contents in the spatial domain is presented. Furthermore, transformation between spatial and time domain of the data is demonstrated. In addition to data gathered during the welding process, the integration of downstream testing data and results is also explained. For demonstration, integration of weld seam cross section images and Vickers hardness mapping test results into the dataset are explained an demonstrated. The testing data is set into context with the welding process information. Finally, implications for advancements in research data management for WAAM and AI applications are discussed. T2 - The 75th IIW Annual Assembly and International Conference CY - Tokyo, Japan DA - 17.07.2022 KW - WelDX KW - Research data management KW - Open science KW - Arc welding KW - Digital transformation PY - 2022 AN - OPUS4-55354 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - VIDEO A1 - George, Janine T1 - Materials design using chemical heuristics, workflows, and machine learning N2 - Bonds and local atomic environments are key descriptors of material properties, used to establish design rules and heuristics, and serve as descriptors in machine-learned interatomic potentials and the general machine learning of material properties. Software implementations such as ChemEnv and LobsterEnv identify local atomic environments based on geometrical characteristics and quantum-chemical bonding analysis (here using Crystal Orbital Hamilton Populations as computed with LOBSTER). Fully automated workflows and analysis tools now enable large-scale quantum-chemical bonding analysis. The first part of the lecture will demonstrate how these tools help develop new machine-learning models and intuitive understandings of material properties. New universal machine-learned interatomic potentials, such as MACE-MP-0, have been developed. The second part of the lecture will showcase how these potentials, combined with DFT, can accelerate research. It will focus on the interplay between DFT and machine-learned interatomic potentials, presenting automated workflows for training, fine-tuning, and benchmarking these potentials, implemented in our software autoplex. Additionally, it will show how to train new interatomic potentials from scratch by exploring potential energy surfaces, with the potential to enhance current universal machine-learned potentials. The lecture will also discuss the trend toward automation in computational materials science and our recent contributions. T2 - FAIRmat Seminar CY - Berlin, Germany DA - 05.06.2025 KW - Materials Design KW - Machine Learning KW - Chemical Bonding KW - Batteries KW - Amorphous Materials KW - Workflows KW - Machine Learned Interatomic Potentials KW - Phonons KW - Magnetism KW - Synthesizability PY - 2025 UR - https://www.youtube.com/watch?v=Sfco48s1fpU PB - YouTube, LLC CY - San Bruno, CA, USA AN - OPUS4-63744 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Su, C. A1 - Shi, J. A1 - Durlo Tambara, Luís Urbano A1 - Yang, Y. A1 - Liu, B. A1 - Revilla-Cuesta, V. T1 - Improving the mechanical properties and durability of steam-cured concrete by incorporating recycled clay bricks aggregates from C&D waste N2 - The output of C&D waste is increasing year by year, among which low-quality recycled brick aggregates (RBAs) have not been well utilized and brought environmental burden. The durability of steam-cured concrete (HCC) is often compromised due to the detrimental effects of this curing regime on the long-term performance and microstructure development of the concrete material. To address this issue, this study investigates the potential of incorporating RBAs to improve the long-term durability of HCC. The results demonstrate that the incorporation of a small amount of RBA (10–20%) not only enhances the 28-d strength of HCC by 2.5–11.3%, but also improves its impermeability by mitigating heat damage effects. The combined application of fine and coarse RBA was found to effectively balance the negative effects of coarse RBA on the performance of HCC. Furthermore, the utilization of RBA in HCC was shown to have economic and environmental benefits. The results of this study demonstrate a simple and effective approach to improve the long-term durability of HCC while promoting the high-value utilization of solid waste. KW - Steam-cured concrete KW - C&D waste KW - Durability KW - Recycled aggregate KW - Environmental benefits PY - 2024 DO - https://doi.org/10.1016/j.powtec.2024.119571 VL - 438 SP - 1 EP - 14 PB - Elsevier B.V. AN - OPUS4-59799 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schartel, Bernhard A1 - Perret, Birgit A1 - Dittrich, Bettina A1 - Ciesielski, M. A1 - Krämer, J. A1 - Müller, P. A1 - Altstädt, V. A1 - Zang, L. A1 - Döring, M. T1 - Flame retardancy of polymers: the role of specific reactions in the condensed phase N2 - Condensed-phase mechanisms play a major role in fire-retardant polymers. Generations of development have followed the concept of charring to improve fire properties. Whereas the principal reactions are believed to be known, the specific description for multicomponent systems is lacking, as is the picture across different systems. A two-step approach is proposed in general, and also presented in greater detail. The second step covers the specific reactions controlling charring, whereas the actual reactants are provided in the preceding step. This model consistently incorporates the variety of structure–property relationships reported. A comprehensive case study is presented on seven phosphorus flame retardants in two epoxy resins to breathe life into the two-step approach. KW - Charring KW - Epoxy KW - Flame retardancy KW - Pyrolysis KW - Thermogravimetric analysis (TGA) PY - 2016 DO - https://doi.org/10.1002/mame.201500250 SN - 1438-7492 SN - 1439-2054 VL - 301 IS - 1 SP - 9 EP - 35 PB - Wiley-VCH Verl. CY - Weinheim AN - OPUS4-35273 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fabry, Çağtay T1 - WelDX - a file format for processing and archiving welding research data N2 - The talk gives an introduction into gas metal arc welding and its relation to plasma science as well as current challenges in welding research concerning research data management and the application of the FAIR principles. The WelDX project is introduced and the main goals are discussed and contrasted with the current features of the weldx API. Different internal and public facing use cases focusing on research data management and their implementation using weldx are presented. The interactive part of the presentation displays some advanced multi layer use cases and data analysis using the weldx API as well as the integration of materials properties into weldx. T2 - International Workshop on FAIR Data in Plasma Science CY - Online meeting DA - 16.05.2022 KW - WelDX KW - Open science KW - Research data management KW - Arc welding KW - Digital transformation PY - 2022 AN - OPUS4-55153 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fabry, Çağtay T1 - WelDX – progress report on the welding data exchange format N2 - The presentation shows the current development status of the Welding Data Exchange (weldx) format based on the Advanced Scientific Data Format (ASDF). The use of a complete single pass arc welding experiment example stored in a single weldx file and validated against a predefined schema definition is presented. The example includes generic experimental metadata, the workpiece geometry and materials definition following associated standards, the weld process spatial movement description, the welding process parameter descriptions and welding process measurements. The inclusion of 3D scan data of the workpiece description is also included. The full code and data is available on GitHub: https://github.com/BAMWelDX/IIW2021_AA_CXII T2 - 2021 IIW Annual Assembly and International Conference on welding and Joining CY - Online meeting DA - 07.07.2021 KW - Arc welding KW - Digitalization KW - Open science KW - Research data management KW - WelDX PY - 2021 AN - OPUS4-53401 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Sobol, Oded T1 - Hydrogen assisted cracking and transport studied by ToF-SIMS and data fusion with HR-SEM N2 - For almost 150 years it is known that hydrogen has a deleterious effect on the mechanical properties of metallic components. Nowadays, the problem of hydrogen assisted degradation is highly relevant in energy related fields due to the massive use of steel as a structural component in these applications and its sensitivity to hydrogen. Since the discovery of hydrogen assisted cracking (HAC), researchers studied intensively and suggested possible explanations and mechanisms in order to define how hydrogen is affecting the material. In general, it is considered that hydrogen changes the mechanical properties more in terms of ductility (deformation capacities) than in strength (load capacities). Hydrogen concentration is one of three crucial factors in the degradation process, together with the microstructure of the material and the internal/external mechanical load. The relatively high concentration of hydrogen resulting in this loss of ductility can originate during production or before service (e.g. welding processes) and during service (i.e. catholically protected systems to eliminate corrosion processes in sour environments). In parallel to the theoretical work, tremendous efforts were, and are still, invested in searching for a proper method to elucidate, map and quantify the hydrogen in the microstructure, which is the basis for this work. For steels, the focus is mainly on the observations of diffusion processes and the interaction of hydrogen with the microstructure in regions with high local stresses/strains (for example around evolving cracks). The challenge for reaching this goal arises from the fact that accurate indication of hydrogen by means of position, unlike heavier atoms, can be made only by mass spectrometry or by interaction with another element (e.g. silver decoration, special coating and resonant nuclear reaction by nitrogen). In addition to this, the difficulty recording the hydrogen behavior while it rapidly diffuses through the material, leaving only the unpredicted failure, should be taken into account. Although using powerful characterization methods, models and computational simulations, the key to defining the mechanisms behind HAC is still under debate and not fully understood. The relationship between material and hydrogen is determined by three factors, i.e., the material structure and microstructure – determining the physical properties, the mechanical load applied on the material and the hydrogen concentration. It is well known that in order to have a complete definition of HAC these three factors must be examined locally with the minimal scale and the maximal resolution reachable. The major gap is the lack in such a characterization method or a technique by which one has the ability to detect and observe the hydrogen in the metallic microstructure. The commonly used techniques nowadays are capable of characterization of the microstructure without the ability to observe the hydrogen distribution. Global hydrogen concentration and localized hydrogen observation are possible by some techniques which are incapable of indicating a change in the structure or microstructure therefore a comprehensive overview can be gained only by combining several methods. In the presented research, secondary ion mass spectrometry (SIMS) was adopted as the main tool to detect and locally map the hydrogen distribution in two types of duplex stainless steel grades: EN 1.4462 (standard 2205 duplex stainless steel) and EN 1.4162 (2101 lean duplex stainless steel). The term duplex stainless steel (DSS) refers to the austenitic-ferritic microstructure of the steel where the combination of physical and mechanical properties of the two phases is achieved. The DSS was selected as a case study for this work due to the wide use of this grade in many energy and the lack of knowledge on hydrogen behavior in two-phase containing microstructures. ToFSIMS was exploited in-situ and ex-situ in three experimental approaches during or following an electrochemical charging procedure. This type of hydrogen charging was selected as it simulated a procedure of cathodic protection of most sub-water oil and gas extraction and delivery systems. The experimental procedures were: 1. Ex-situ charging followed by ToF-SIMS imaging for basic understanding of hydrogen distribution. 2. Ex-situ charging followed by in-situ mechanical loading to obtain information on hydrogen behavior around a propagating crack. 3. In-situ permeation of hydrogen through a steel membrane inside the ToF-SIMS to obtain information on diffusion behavior of hydrogen in a two-phase microstructure. The comprehensive view of the effect of hydrogen on steel was gained by using supplementary methods, such as high resolution scanning electron microscopy (HR-SEM), focused ion beam (FIB) and electron back-scattered diffraction (EBSD). The state of the art in this work lies in applying both: in-situ experimental approaches and data treatment of the ToF-SIMS raw data. The data treatment includes the combination of data from several sources (data fusion). The results for the ex-situ charging followed by static sample imaging and data fusion showed that when the analyzed surface is directly exposed to the electrolyte the degradation is pronounced differently in the ferrite, austenite and interface. The degradation mechanisms in the ferrite and austenite were reflected by the formation of cracks on the surface of both, where a high concentration of hydrogen was obtained. This result supports the assumption that hydrogen is attracted to highly deformed regions. The advantage of using in-situ charging/permeation in comparison to ex-situ charging is that the effect of hydrogen on the ferrite and austenite phases when the hydrogen is evolving from within the microstructure is realized, in comparison to when the analyzed surface is initially exposed directly to the electrolyte. In both experiments the ferrite was observed as a fast diffusion path for the hydrogen. The faster diffusion of hydrogen through the ferrite is expected due to the higher diffusion coefficient, however, a direct proof for the diffusion sequence in this scale was never shown. Most significant results were achieved by the ‘core’ experiments of this research. These experiments included the design of a novel dynamic mechanical loading device to apply an external load during SIMS imaging of a hydrogen precharged-notched sample. For the first time it was shown that plastic deformation induced by applying a mechanical load is resulting in a redistribution of hydrogen locally around the notch. T3 - BAM Dissertationsreihe - 160 KW - Duplex stainless steels KW - Hydrogen assisted cracking KW - Time-of-Flight secondary ion mass spectrometry KW - Data fusion PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-447331 SN - 1613-4249 VL - 160 SP - I EP - 180 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-44733 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jürgens, Maria A1 - Sonntag, Nadja A1 - Olbricht, Jürgen A1 - Fedelich, Bernard A1 - Skrotzki, Birgit T1 - The effect of dwell times on the thermomechanical fatigue life performance of grade P92 steel at intermediate and low strain amplitudes N2 - Results of an extended TMF test program on grade P92 steel in the temperature range of 620 °C - 300 °C, comprising in-phase (IP) and out-of-phase (OP) tests, partly performed with symmetric dwells at Tmax/Tmin, are presented. In contrast to previous studies, the low-strain regime is also illuminated, which approaches flexible operation in a power plant with start/stop cycles. At all strain amplitudes, the material performance is characterized by continuous cyclic softening, which is retarded in tests at lower strains but reaches similar magnitudes in the course of testing. In the investigated temperature range, the phase angle does not affect fatigue life in continuous experiments, whereas the IP condition is more detrimental in tests with dwells. Fractographic analyses indicate creep-dominated and fatigue-dominated damage for IP and OP, respectively. Analyses of the (micro)hardness distribution in the tested specimens suggest an enhanced microstructural softening in tests with dwell times for the low- but not for the high-strain regime. To rationalize the obtained fatigue data, the fracture-mechanics-based D_TMF concept, which was developed for TMF life assessment of ductile alloys, was applied. It is found that the D_TMF parameter correlates well with the measured fatigue lives, suggesting that subcritical growth of cracks (with sizes from a few microns to a few millimeters) governs failure in the investigated range of strain amplitudes. KW - 9-12%Cr steel KW - Thermomechanical fatigue KW - Symmetric dwell periods KW - Low strain KW - Parametric modeling PY - 2021 DO - https://doi.org/10.1016/j.msea.2020.140593 VL - 805 SP - 140593 PB - Elsevier B.V. AN - OPUS4-52374 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Grun, Benthe Birger A1 - Skrotzki, Birgit A1 - Olbricht, Jürgen ED - Christ, Hans-Jürgen T1 - Charakterisierung von Hochtemperaturwerkstoffen durch Zug- und Ermüdungsversuche an Kleinproben T1 - Characterization of high-temperature materials by tensile and fatigue tests on small specimens N2 - Die Verwendung von miniaturisierten Probengeometrien in der mechanischen Prüfung ermöglicht die Entnahme des Probenmaterials direkt aus kritischen Bereichen wie Fügeverbindungen und ermöglicht die Prüfung von kleinen Bauteilen wie additiv gefertigten Strukturen. In der vorliegenden Arbeit werden exemplarisch die Ergebnisse von vergleichenden Zug- und niederzyklischen Schwing-versuchen (LCF) an dem austenitischen Stahl AISI 316L und der Nickelbasislegierung IN718 vorgestellt. Die Prüfergebnisse der Kleinproben aus AISI 316L weisen die charakteristischen Eigenschaften des Werkstoffs auf, und die Analyse der Zug- und Ermüdungsdaten führt zu Werten, die den Literaturdaten weitgehend entsprechen. Der direkte Vergleich mit Standardprobendaten zeigt jedoch systematische Abweichungen bei Zugfestigkeit, Dehngrenze und Gleichmaßdehnung, die in diesem Beitrag diskutiert werden. N2 - The use of miniaturized specimen geometries in mechanical testing allows to extract speci-men material directly from critical areas such as weldments and to test small structures such as additively manufactured components. In the present paper, example results of comparative tensile and low-cyclic fatigue tests (LCF) on the austenitic steel AISI 316L and the nickel-based alloy IN718 are presented. The test results of the small specimens on AISI 316L show the characteristic properties of the material, and the analysis of the tensile and fatigue tests leads to values which largely correspond to literature data. However, the direct comparison with standard sample data shows systematic deviations in tensile strength, yield strength and uniform elongation, which are discussed in this paper. T2 - Werkstoffprüfung 2019 CY - Neu-Ulm, Germany DA - 03.12.2019 KW - Kleinprobenprüfung KW - Probengrößeneffekt KW - Low Cycle Fatigue KW - Zugversuch KW - AISI 316L KW - IN 718 PY - 2019 SP - 329 EP - 334 AN - OPUS4-50220 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Böllinghaus, Thomas A1 - Lüders, V. A1 - Nolze, Gert T1 - Microstructural insights into natural silver wires N2 - Due to the increasing global demand for pure silver, native wire silver aggregates in very high purities are gaining more industrial attention. Up to the present, no substantial metallurgical Investigation of natural wire silver exists in the accessible literature. To convey urgently needed cross-disciplinary fundamental knowledge for geoscientists and metallurgical engineers, twenty natural wire silver specimens from eight different ore deposits have been investigated in detail for the first time by EBSD (Electron Back Scattering Diffraction), supported by light microscopy and micro-probe analyses. The improved understanding of the natural silver wire microstructure provides additional Information regarding the growth of natural silver aggregates in comparison to undesired artificial growth on electronic devices. Clear evidence is provided that natural silver curls and hairs exhibit a polycrystalline face-centered cubic microstructure associated with significant twinning. Although the investigated natural wire silver samples have relatively high purity (Ag > 99.7 wt.-%), they contain a variety of trace elements such as, S, Cu, Mn, Ni, Zn, Co and Bi, As and Sb. Additionally, Vickers micro-hardness measurements are provided for the first time which revealed that natural silver wires and curls are softer than it might be expected from conversion of the general Mohs hardness of 2.7. KW - Natural silver wires PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-451655 UR - http://www.nature.com/articles/s41598-018-27159-w DO - https://doi.org/10.1038/s41598-018-27159-w SN - 2045-2322 VL - 8 IS - 1 SP - Article 9053, 1 EP - 9 PB - nature publishing group CY - London, United Kingdom AN - OPUS4-45165 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pfennig, Anja A1 - Wolf, Marcus A1 - Gröber, Andre A1 - Böllinghaus, Thomas A1 - Kranzmann, Axel T1 - Corrosion fatigue of 1.4542 exposed to a laboratory saline aquifer water CCS-environment N2 - X5CrNiCuNb16-4 has been proven to be sufficient resistant in corrosive environments, but shows rather unusual corrosion behaviour in CCS environment. Therefore a series of 30 specimens was tested at stress amplitudes between 150 MPa and 500 MPa (sinusoidal dynamic test loads, R=-1; resonant frequency ∼ 30 Hz). Due to the rather heterogeneous fine machined surfaces (Rz=4) the specimens are comparable with prefabricated parts. X5CrNiCuNb16-4 reached the maximum number of cycles (10 x 106) at a stress amplitude of 150 MPa and lies 60% below the stress amplitude measured in air. The scatter range TN = 1:34 is disproportionately large. Although the fracture surface exhibited the typical striations and corroded surface areas no significant differences were found. The hardness was found to be homogeneous in all specimens tested at 335 HV10. Non-metallic inclusions were found within the microstructure, but no correlation could be found between the inclusions and early rupture. Still specimens that showed inclusions at the fracture surface and its cross section endured lower number of cycles. Additionally Aluminium was analysed in specimens with low number of cycles and may be cause for early rupture during corrosion fatigue tests. These findings reveal a very high sensitivity on a homogeneous microstructure upon the corrosion and corrosion fatigue behaviour of X5CrNiCuNb16-4 and needs to be taken into account when regarding this steel as pipe steel during injection of CO2 into saline aquifers. T2 - 13th International Conference on Greenhouse Gas Control Technologies CY - Lausanne, Switzerland DA - 14.11.2016 KW - Steel KW - Corrosion fatigue KW - Electrochemistry KW - Reliability KW - CCS KW - CO2-storage PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-418525 DO - https://doi.org/10.1016/j.egypro.2017.03.1678 SN - 1876-6102 VL - 114 SP - 5219 EP - 5228 AN - OPUS4-41852 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wolf, Marcus A1 - Afanasiev, Roman A1 - Böllinghaus, Thomas A1 - Pfennig, A. T1 - Investigation of Corrosion Fatigue of Duplex Steel X2CrNiMoN22-5 3 Exposed to a Geothermal Environment under Different Electrochemical Conditions and Load Types N2 - Corrosion fatigue (CF) of duplex stainless steel (DSS) X2CrNiMoN22-5-3 was investigated in in-situ geothermal conditions of the Northern German Basin (NGB). The influence of the load type on CF behavior of the alloy was examined by applying push/pull and rotating bending cyclic load to failure. The hour-glass shaped specimens with both polished and precisely turned surface finish were tested in corrosion chambers allowing for the permanent circulation of Northern German Basin electrolyte heated to 369 K. Additionally, the influence of a protective cathodic potential on the CF life expectancy was investigated by employing a potentiostat. The rotating bending cyclic load led to a higher CF life expectancy, which decreased with increasing duration of the experiment due to a higher deterioration rate of the material. The application of a cathodic potential caused a significant increase of the CF lifespan from 4.7 x 105 (open-circuit potential (OCP)) to 107 cycles (preset threshold cycle number) for the potential range from USHE = – 450 to – 900 mV. Microstructural analysis of the CF damage revealed horizontal grain attack within corrosion pit cavities, multiple fatigue cracks and preferable deterioration of the austenitic phase. T2 - 13th International Conference on Greenhouse Gas Control Technologies, GHGT-13 CY - Lausanne, Switzerland DA - 14.11.2016 KW - Different load cases KW - Corrosion fatigue KW - DSS KW - Geothermal environment KW - Different electrochemical conditions PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-439231 DO - https://doi.org/10.1016/j.egypro.2017.03.1657 SN - 1876-6102 VL - 114 SP - 5337 EP - 5345 PB - Elsevier Science AN - OPUS4-43923 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - An, Biwen Annie A1 - Deland, Eric A1 - Sobol, Oded A1 - Yao, Jizheng A1 - Skovhus, T. L. A1 - Koerdt, Andrea T1 - The differences in the corrosion product compositions of Methanogen-induced microbiologically influenced corrosion (Mi-MIC) between static and dynamic growth conditions N2 - Currently, corrosion rates (CR) and/or corrosion products (CP) obtained for methanogen-induced microbiologically influenced corrosion (Mi-MIC) on carbon steel are mainly analyzed from static-incubations. By using a multiport-flow-column, much higher CRs (0.72 mm/yr) were observed, indicating static-incubations are not suitable for determining the corrosive potential of Mi-MIC. With the combination of various analytical methods (ToF-SIMS/SEM-EDS/SEM-FIB) and contrary to previously published data, we observed that CPs contained phosphorus, oxygen, magnesium, calcium and iron but lacked carbon-related species (e.g. siderite). Overall, siderite nucleation is disrupted by methanogens, as they convert aqueous bicarbonate into carbon dioxide for methanogenesis resulting in increased localized corrosion. KW - Carbon steel KW - Modelling studies KW - SIMS KW - SEM KW - Reactor conditions KW - Microbiologically influenced corrosion PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-517632 DO - https://doi.org/10.1016/j.corsci.2020.109179 SN - 0010-938X VL - 180 SP - 9179 PB - Elsevier AN - OPUS4-51763 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Böllinghaus, Thomas A1 - Wentland, Eva A1 - Jaßmann, R. A1 - Keller, R. A1 - Wolfrum, Anne T1 - Conservation of the Shaft #1 Headgear at the Tsumeb Mine, Namibia: Corrosion Protection N2 - The Tsumeb Mine in Namibia represents one of the best-preserved mining sites in the world and is rapidly gaining cross-disciplinary interest among cultural and engineering scientists. Most of the open pit and the shaft mining equipment are still in place, including the ore processing units and the local power plant. The mining area thus deserves recognition as an industrial world heritage site, especially due to the rarity of such locations on the African continent. The Shaft #1 headgear, built in 1924, represents one of the oldest known riveted steel headgears of the Promnitz design worldwide. In contrast to similar steel structures located in the northern hemisphere, it has been exposed to a different rural semi-arid climate since it is located in the Otavi Mountain Land, characterized by semi-annual change of rainy and dry seasons. Parts of the Shaft #1 headgear have remained largely untouched for more than 70 years. Besides its outstanding heritage value, it thus also represents an interesting object for studying the composition of corrosion layers formed on mild steel surfaces when exposed to continental and industrial mining atmospheres. To find a suitable transparent corrosion prevention coating, various on-site coating samples were evaluated after 11 months of outdoor exposure, including Owatrol Oil®, which is based on natural oil and alkyd resin with strong wicking potential. The substance is frequently applied for the conservation of single components but is not yet widely used on large steel structures in the field of industrial heritage conservation. However, it represented the most stable anti-corrosion coating under the local atmospheric conditions in the on-site tests. Thus, the suitability of Owatrol Oil® as a transparent coating for corrosion protection of riveted mild steel structures in such climates was further investigated as a more recent approach for the conservation of large steel structures. Since the protective coatings are exposed to strong UV radiation in the local climate, the addition of a specific UV stabilizer mixture was also tested. For such laboratory tests, two mild steel samples were taken. The first one originated from a diagonal strut of the 1920s and the second one from a handrail mounted in the early 1960s. Using corresponding high-resolution scanning electron microscopy (HR-SEM) and energy-dispersive X-ray spectroscopy (EDX) it was found that the corrosion layers are predominantly composed of lepidocrocite and goethite. A weathering program simulating the specific environmental conditions at Tsumeb in a UV climate chamber was developed and the corrosion resistance of the mild steel surface was subsequently evaluated by potentiodynamic measurements. Such tests proved to be a fast and reliable procedure for ranking the corrosion resistance of the old mild steels. It was found that the long-term corrosion layers already provide significant protection against further corrosion in the simulated environment. However, the study also showed that this can be further improved by the application of the Owatrol Oil® as a protective coating that also seals crevices. The addition of the UV stabilizers, however, led to a significant deterioration in corrosion protection, even in comparison to that of the uncoated long-term corrosion layers on the surface. Regular overcoating seems more advisable for the long-term preservation of the Shaft #1 headgear than modifying the Owatrol Oil® Coating with the tested UV-stabilizing additives. KW - Potentiodynamic measurements KW - Mining head gear KW - Mild steels KW - Chemical composition KW - Characterization of corrosion layers KW - Alkyd resin-based coating KW - UV-blocker addition KW - Weathering tests PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-541476 DO - https://doi.org/10.1080/00393630.2021.2004007 SN - 0039-3630 SP - 1 EP - 15 PB - Taylor & Francis Online AN - OPUS4-54147 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Röhsler, Andreas A1 - Sobol, Oded A1 - Hänninen, H. A1 - Böllinghaus, Thomas T1 - In-situ ToF-SIMS analyses of deuterium re-distribution in austenitic steel AISI 304L under mechanical load N2 - Hydrocarbons fuel our economy. Furthermore, intermediate goods and consumer products are often hydrocarbon-based. Beside all the progress they made possible, hydrogen-containing substances can have severe detrimental effects on materials exposed to them. Hydrogen-assisted failure of iron alloys has been recognised more than a century ago. The present study aims to providing further insight into the degradation of the austenitic stainless steel AISI 304L (EN 1.4307) exposed to hydrogen. To this end, samples were electrochemically charged with the hydrogen isotope deuterium (2H, D) and analysed by scanning electron microscopy (SEM), electron back-scatter diffraction (EBSD) and time-of-flight secondary ion mass spectrometry (ToF-SIMS). It was found that deuterium caused a phase transformation from the original γ austenite into ε- and α’-martensite. Despite their low solubility for hydrogen, viz. deuterium, the newly formed phases showed high deuterium concentration which was attributed to the increased density of traps. Information about the behaviour of deuterium in the material subjected to external mechanical load was gathered. A four-point-bending device was developed for this purpose. This allowed to analyse in-situ pre-charged samples in the ToF-SIMS during the application of external mechanical load. The results indicate a movement of deuterium towards the regions of highest stress. KW - ToF-SIMS KW - Hydrogen KW - Deuterium KW - AISI 304L KW - EBSD PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-505142 DO - https://doi.org/10.1038/s41598-020-60370-2 VL - 10 IS - 1 SP - 3611 PB - Nature AN - OPUS4-50514 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schaupp, Thomas A1 - Rhode, Michael A1 - Yahyaoui, Hamza A1 - Kannengießer, Thomas ED - Lippold, J. ED - Böllinghaus, Thomas ED - Norrish, J. ED - Scotti, A. T1 - Hydrogen-assisted cracking in GMA welding of high-strength structural steels using the modified spray arc process N2 - High-strength structural steels are used in machine, steel, and crane construction with yield strength up to 960 MPa. However, welding of these steels requires profound knowledge of three factors in terms of avoidance of hydrogen-assisted cracking (HAC): the interaction of microstructure, local stress/strain, and local hydrogen concentration. In addition to the three main factors, the used arc process is also important for the performance of the welded joint. In the past, the conventional transitional arc process (Conv. A) was mainly used for welding of high-strength steel grades. In the past decade, the so-called modified spray arc process (Mod. SA) has been increasingly used for welding production. This modified process enables reduced seam opening angles with increased deposition rates compared with the Conv. A. Economic benefits of using this arc type are a reduction of necessary weld beads and required filler material. In the present study, the susceptibility to HAC in the heat-affected zone (HAZ) of the high-strength structural steel S960QL was investigated with the externally loaded implant test. For that purpose, both Conv. A and Mod. SA were used with same heat input at different deposition rates. Both conducted test series showed same embrittlement index “EI” of 0.21 at diffusible hydrogen concentrations of 1.3 to 1.6 ml/100 g of arc weld metal. The fracture occurred in the HAZ or in the weld metal (WM). However, the test series withMod. SA showed a significant extension of the time to failure of several hours compared with tests carried out with Conv. A. KW - High-strength steel KW - GMA welding KW - Diffusible hydrogen KW - Implant test KW - Fractography PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-515330 DO - https://doi.org/10.1007/s40194-020-00978-0 SN - 1878-6669 SN - 0043-2288 VL - 64 IS - 12 SP - 1997 EP - 2009 PB - Springer CY - Berlin Heidelberg AN - OPUS4-51533 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Steiner, S. A1 - Heldt, J. A1 - Sobol, Oded A1 - Unger, Wolfgang A1 - Frömeling, T. T1 - Influence of oxygen vacancies on core-shell formation in solid solutions of (Na,Bi)TiO3 and SrTiO3 N2 - Solid solutions of (Na,Bi)TiO3 (NBT) and SrTiO3 (ST) are materials of interest for high-strain or high-energy density capacitor applications. Often, they exhibit chemical heterogeneity and develop core-shell structures during regular solid-state synthesis with an NBT-rich core. In this case, the NBT forms first so that the strontium needs to diffuse into the material to reach chemical homogeneity. Depending on the presence of core-shell structures, the electrical properties can vary drastically. In this work, we rationalize the effect of variations in oxygen vacancy concentration by Fe-acceptor and Nb-donor doping. It can be shown that a diffusion couple of strontium and oxygen is responsible for chemical homogenization and that the oxygen vacancy content can control the formation of a core-shell structure. KW - Lead-free ceramics KW - Bismuth titanates KW - Core-shell structures KW - Diffusion/diffusivity KW - Ferroelectricity/ferroelectric materials PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-525988 DO - https://doi.org/10.1111/jace.17845 SP - 1 EP - 10 PB - Wiley Periodicals LLC, John Wiley & Sons, Inc. AN - OPUS4-52598 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wurzler, Nina A1 - Sobol, Oded A1 - Altmann, Korinna A1 - Radnik, Jörg A1 - Özcan Sandikcioglu, Özlem T1 - Preconditioning of AISI 304 stainless steel surfaces in the presence of flavins—Part I: Effect on surface chemistry and corrosion behavior N2 - Stainless steel AISI 304 surfaces were studied after a mild anodic polarization for oxide growth in the presence and absence of two derivatives of vitamin B2 (riboflavin and flavin mononucleotide) that can be secreted by metal‐reducing bacteria and act as a chelating agent for iron species. The alterations in oxide chemistry were studied by means of surface‐sensitive techniques such as X‐ray photoelectron spectroscopy and time‐of‐flight secondary ion mass spectrometry analysis. The complementary electrochemical characterization revealed a preferential growth of an oxide/hydroxide iron‐rich film that is responsible for an altered pit initiation and nucleation behavior. These findings suggest that as the corrosion behavior is determined by the interplay of the chemical and electronic properties, only a mild anodic polarization in the presence of redox‐active molecules is able to alter the chemical and electronic structure of the passive film formed on stainless steel AISI 304. This helps to achieve a profound understanding of the mechanisms of microbially influenced corrosion (MIC) and especially the possible effects of the redox‐active biomolecules, as they may play an important role in the corrosion susceptibility of stainless steel surfaces. KW - Corrosion KW - Stainless steel KW - Surface analysis PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-528117 DO - https://doi.org/10.1002/maco.202012191 VL - 72 IS - 6 SP - 974 EP - 982 PB - Wiley AN - OPUS4-52811 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Drexler, A.-K. A1 - Konert, Florian A1 - Nietzke, Jonathan A1 - Hodžić, E. A1 - Pastore, S. A1 - Domitner, J. A1 - Rhode, Michael A1 - Sommitsch, C. A1 - Böllinghaus, Thomas T1 - Effect of Tensile Loading and Temperature on the Hydrogen Solubility of Steels at High Gas Pressure N2 - The hydrogen solubility in ferritic and martensitic steels is affected by hydrostatic stress, pressure, and temperature. In general, compressive stresses decrease but tensile stresses increase the hydrogen solubility. This important aspect must be considered when qualifying materials for high‐pressure hydrogen applications (e.g., for pipelines or tanks) by using autoclave systems. In this work, a pressure equivalent for compensating the effect of compressive stresses on the hydrogen solubility inside of closed autoclaves is proposed to achieve solubilities that are equivalent to those in pipelines and tanks subjected to tensile stresses. Moreover, it is shown that the temperature effect becomes critical at low temperatures (e.g., under cryogenic conditions for storing liquid hydrogen). Trapping of hydrogen in the microstructure can increase the hydrogen solubility with decreasing temperature, having a solubility minimum at about room temperature. To demonstrate this effect, the generalized law of the hydrogen solubility is parameterized for different steels using measured contents of gaseous hydrogen. The constant parameter sets are verified and critically discussed with respect to the high‐pressure hydrogen experiments. KW - Hydrogen KW - Solubility KW - Temperature KW - Tensile loading KW - Analytical calculation PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-586701 DO - https://doi.org/10.1002/srin.202300493 SN - 1611-3683 SP - 1 EP - 9 PB - Wiley AN - OPUS4-58670 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Böllinghaus, Thomas A1 - Cross, Carl T1 - Obituary: Prof. Dr.-Ing. Hans Hoffmeister N2 - On November 3, 2023, our dear colleague, Prof. Dr.-Ing. Hans Hoffmeister, born in 1932 in Kassel, Germany, passed away in Ahrensburg, near Hamburg, Germany. KW - Metals and Alloys KW - Mechanical Engineering KW - Mechanics of Materials PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-594160 DO - https://doi.org/10.1007/s40194-023-01675-4 SP - 1 EP - 2 PB - Springer Science and Business Media LLC AN - OPUS4-59416 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon T1 - Thermography and optical emission spectroscopy: Simultaneous temperature measurement during the LMD process N2 - For metal-based additive manufacturing, sensors and measuring systems for monitoring of the energy source, the build volume, the melt pool and the component geometry are already commercially available. Further methods of optics, spectroscopy and non-destructive testing are described in the literature as suitable for in-situ application, but there are only a few reports on practical implementations. Therefore, a new BAM project aims to develop process monitoring methods for the in-situ evaluation of the quality of additively manufactured metal components. In addition to passive and active thermography, this includes optical tomography, optical emission and absorption spectroscopy, eddy current testing, laminography, X-ray backscattering and photoacoustic methods. These methods are used in additive manufacturing systems for selective laser melting, laser metal deposition and wire arc additive manufacturing. To handle the sometimes huge amounts of data, algorithms for efficient preprocessing are developed and characteristics of the in-situ data are extracted and correlated to defects and inhomogeneities, which are determined using reference methods such as computer tomography and metallography. This process monitoring and fusion of data of different measurement techniques should result in a significant reduction of costly and time-consuming, destructive or non-destructive tests after the production of the component and at the same time reduce the production of scrap. Here, first results of simultaneous measurements of optical emission spectroscopy and thermography during the laser metal deposition process using 316L as building material are presented. Temperature values are extracted from spectroscopic data by fitting of blackbody emission spectra to the experimental data and compared with results from a thermographic camera. Measurements with and without powder flow reveal significant differences between welding at a pristine metal surface and previously melted positions on the build plate, illustrating the significant influence of the partial oxidation of the surface during the first welding process on subsequent welding. The measurement equipment can either be mounted stationary or following the laser path. While first results were obtained in the stationary mode, future applications for online monitoring of the build of whole parts in the mobile mode are planned. This research was funded by BAM within the focus area Material. T2 - 2nd international congress on welding, additive manufacturing and associated non-destructive testing CY - Metz, France DA - 05.06.2019 KW - Additive manufacturing KW - Laser metal deposition KW - Thermography KW - Optical emission spectroscopy KW - Process monitoring PY - 2019 AN - OPUS4-48228 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Research Data Management for Creep Reference Data of Ni Based Superalloys N2 - In times of digital data processing and sharing, a central challenge for the Materials Science and Engineering (MSE) community is the complete digital representation of materials, including their relevant processing and microstructure details and the resulting properties. This digital representation, supported by digital infrastructures, enables entirely new qualities of collaborative work and is central to how we will conduct MSE research and develop products in the future. The main challenges are the composition, shaping, and description of the data so that it can be easily interpreted, trusted, and re-used. This presentation introduces our current effort to develop a best practice framework for generating and distributing creep reference datasets for Ni-based superalloys, which builds on previous approaches. Researchers can use such datasets to compare their own experimental or simulation results, used, for instance, to perform simulation-based alloy design and optimization or in the verification of the own testing equipment. The concept includes building an easily accessible digital infrastructure to annotate and discover the datasets and the integration of an ontology that aligns with the necessary metadata schema. With the help of an ontology, the reference dataset for creep can be semantically described, thus enabling the digital representation and reusage of shared concepts from domain experts and the community. To achieve this, it is necessary to establish a defined vocabulary with corresponding relations and annotations. The interplay between a digital infrastructure, the agreement on the necessary metadata and related metadata schema, and an underlying ontology will ensure that data and results can be easily shared, taken up, and re-used, thus fulfilling the FAIR principles (Findable, Accessible, Interoperable, Reusable). Furthermore, we aim to develop a widely accepted definition of reference data and data quality levels and to reach a self-supported community process. We intend to motivate the discussion about reference material datasets, necessary metadata, and future collaborations within the creep community. T2 - 16th International Conference on Creep and Fracture of Engineering Materials and Structures CY - Bangalore, India DA - 28.07.2024 KW - Reference Data KW - Creep KW - Data schema KW - Research Data Management PY - 2024 AN - OPUS4-60837 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Low-cycle-fatigue behavior of stainless steel 316L manufactured by laser powder bed fusion N2 - This contribution presents the results of an experimental study on the LCF behavior of an austenitic 316L stainless steel produced by laser powder bed fusion featuring a low defect population, which allows for an improved understanding of the role of other typical aspects of a PBF‑LB microstructure. The LCF tests were performed between room temperature and 600 °C. A hot‑rolled 316L variant was tested as a reference. The mechanical response is characterized by strain-life curves, a Coffin‑Manson‑Basquin fitting, and cyclic deformation curves. The damage and deformation mechanisms are studied with X-ray computed tomography, optical and electron microscopy. The PBF‑LB/M/316L exhibits lower fatigue lives at lower strain amplitudes. The crack propagation is mainly transgranular. The solidification cellular structure seems to be the most relevant underlying microstructural feature determining the cyclic deformation behavior. T2 - TMS 2024 Annual Meeting & Exhibition CY - Orlando, Florida, US DA - 03.03.2024 KW - AGIL KW - Additive Fertigung KW - Mikrostruktur KW - LCF KW - 316L PY - 2024 AN - OPUS4-59782 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chaudhuri, Somsubhro T1 - Infrarot-Thermografie zur Überwachung von mittels Kaltgasspritzen (Cold- Spray) reparierten Bauteilen unter zyklischer Belastung N2 - Das Kaltgasspritzen ist ein vielversprechendes Verfahren für die Reparatur von metallischen Komponenten , insbesondere sicherheitsrelevante Bauteile in der Luft- und Raumfahrt. Durch die Abscheidung von Partikeln mit hoher Geschwindigkeit ohne Schmelzen entsteht eine mechanisch verbundene Grenzfläche zwischen dem Substrat und der Beschichtung. Die Überwachung der Integrität dieser Grenzfläche unter Ermüdungsbelastung stellt jedoch nach wie vor eine Herausforderung dar, da die Grenzfläche nicht sichtbar ist. Die Röntgencomputertomographie (XCT) wird bereits häufig zur Charakterisierung von Defekten in Kaltgasspritzbeschichtungen und Grenzflächenbereichen eingesetzt. XCT bietet zwar hochauflösende Einblicke in interne Strukturen, ihre Anwendung bei mechanischen Prüfungen ist jedoch aufgrund praktischer Einschränkungen bei der In-situ-Implementierung begrenzt. In dieser Studie wurde die Infrarot-Thermografie (IRT) eingesetzt, um die Schadensentwicklung in kaltgespritzten Al6061-Proben während Zug- und Ermüdungsbelastung zu überwachen. Eine gekühlte Infrarotkamera mit hoher Bildfrequenz wurde synchron mit den mechanischen Prüfungen eingesetzt, und die Daten wurden mit Lock-in-Thermografieverfahren verarbeitet, um Phasen- und Amplitudensignale zu extrahieren, die mit thermoelastischen und dissipativen Effekten in Zusammenhang stehen. Die IRT ermöglichte die Erkennung thermischer Anomalien an der Grenzfläche zwischen Beschichtung und Substrat, die mit der Rissbildung und -ausbreitung korrelierten. Parallel dazu wurde die digitale Bildkorrelation (DIC) angewendet, um Oberflächenverformungsfelder abzubilden. Der Vergleich von DIC und IRT ermöglichte eine multimodale Betrachtung der Schadensmechanismen. Die fraktografische Analyse bestätigte, dass die mit IRT identifizierten Bereiche gut mit der Rissentstehung an der Grenzfläche übereinstimmen. Diese Ergebnisse bestätigen den Wert der Infrarot-Thermografie als zerstörungsfreies Verfahren zur In-situ-Überwachung der strukturellen Integrität bei Kaltgasspritzreparaturen. Sie ergänzt XCT und DIC, indem sie eine kontinuierliche Verfolgung der Schadensentwicklung unter realistischen Belastungsbedingungen ermöglicht. T2 - Thermo25: Infrarot-Thermografie im Dialog zwischen Forschung und Praxis CY - Garching bei München, Germany DA - 12.11.2025 KW - Thermografie KW - Lock-In KW - Kaltgasspritzen KW - Grenzflächenintegrität PY - 2025 AN - OPUS4-64709 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas A1 - Winterkorn, René A1 - Fabry, Çağtay A1 - Rethmeier, Michael A1 - Ratkovac, Mirjana A1 - Thiele, Marc A1 - Baeßler, Matthias T1 - Innovative Design- und Fertigungsstrategien zur Steigerung der Leichtbaupotenziale im Stahlbau N2 - Ziel des Verbundvorhabens „SmartWeld“ ist es, für die schweißtechnische Fertigung von Stahlbaustrukturen exemplarisch am Beispiel von Hohlprofilknoten, welche als designrelevante Elemente von Gründungsstrukturen für Offshore-Windenergieanlagen (OWEA) einsetzbar sind, die Möglichkeiten des Leichtbaus unter konsequenter Digitalisierung der Fertigungskette aufzuzeigen, um einerseits die Ressourceneffizienz zu forcieren und gleichzeitig wettbewerbsfähige Fertigungsstrategien aufzuzeigen. Innerhalb von „SmartWeld“ werden daher die Möglichkeiten einer wirtschaftlichen Fertigung von Leichtbau-Gründungsstrukturen am Beispiel aufgelöster Tragstrukturen (Jackets) aufgezeigt. Eine lastgerechte Auslegung der Schweißverbindungen nach bionischen Prinzipien ermöglicht, weitere Einsparpotenziale an Ressourcen bei gleichzeitiger Erhöhung der Lebensdauer zu erschließen. Die Ausnutzung konstruktiver Prinzipien des Leichtbaus zur Erzeugung innovativer und ressourcenschonender Produkte erfordert den Einsatz digitaler Werkzeuge in der Designphase, der virtuellen Absicherung, der Fertigung und Qualitätsüberwachung sowie nachgelagerten Bauteilprüfung zur Abbildung der Nutzungsphase. Im Rahmen der Arbeiten wird daher der gesamte Produktentstehungs- und Prüfprozess betrachtet. Dies beinhaltet das Design im Kontext des konstruktiven Leichtbaus, den schweißtechnischen Fertigungsprozess, die Bauteilprüfung sowie den Transfer der Ergebnisse in die Industrie durch serientaugliche Demonstratoren. Der Fokus der Arbeiten ist, die Fertigung auch im Umfeld eines für großskalige Stahlstrukturen üblichen hohen Individualisierungsgrades schweißtechnisch zu automatisieren und das Leichtbaupotenzial gezielt umzusetzen. Die Vorgaben aus der Designphase hinsichtlich einer lastgerechten Gestaltung bzw. Implementierung bionischer Ansätze können so gezielt durch einen adaptiven, automatisierten Schweißprozess eingestellt werden. Dies führt zu einer Erhöhung der Ermüdungs¬festigkeit und damit Produktlebensdauer, wodurch die Strukturen dünnwandiger ausgeführt und Ressourcen sowie CO2 eingespart werden können. T2 - Sitzung des DVS Fachausschuss FA03 - Lichtbogenschweißen CY - Rostock, Germany DA - 11.10.2022 KW - Offshore Windenergieanlagen KW - Gründungsstrukturen KW - Leichtbau KW - Automatisierte schweißtechnische Fertigung PY - 2022 AN - OPUS4-56656 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas A1 - Rethmeier, Michael T1 - Automated arc welding of support structures for offshore wind turbines N2 - Offshore wind energy plays an important role for the desired transition towards a carbon dioxide free industry within the next decades. However, the grounding of the offshore wind plants governs the overall installation process besides bureaucratic bottlenecks. The application of lightweight principles in steel construction, e.g. the usage dissolved load-bearing structures, so called Jackets foundations, offer great potential in reducing the resource consumption, especially with respect to the needed amount of steel. In this context this paper focuses on a fully digitalization of the welding manufacturing and as well as testing chain to enable a fully automated manufacturing as well as quality assessment of tubular nodes as key element of Jackets foundation structures. Furthermore, the relationship between the seam shape geometry and resulting fatigue strength is evaluated by numerical methods incorporating bionic principles. It is shown that tubular nodes can be welded fully automatically taking geometry tolerances into account. Moreover, the seam shape could be manufactured as requested by the numerical models which offers great potential for an extended lifetime. Subsequently, the improvements in resource efficiency and reduction of carbon dioxide emissions are evaluated by a life-cycle-assessment. T2 - IIW Annual Assembly 2022 Tokyo, Japan CY - Tokyo, Japan DA - 21.07.2022 KW - Offshore wind turbines KW - Support structures KW - Automated welding KW - Lightweight principles PY - 2022 AN - OPUS4-56653 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Fabry, Çağtay A1 - Hirthammer, Volker A1 - Scherer, Martin K. T1 - weldx - welding data exchange format N2 - Scientific welding data covers a wide range of physical domains and timescales and are measured using various different sensors. Complex and highly specialized experimental setups at different welding institutes complicate the exchange of welding research data further. The WelDX research project aims to foster the exchange of scientific data inside the welding community by developing and establishing a new open source file format suitable for the documentation of experimental welding data and upholding associated quality standards. In addition to fostering scientific collaboration inside the national and international welding community an associated advisory committee will be established to oversee the future development of the file format. The proposed file format will be developed with regard to current needs of the community regarding interoperability, data quality and performance and will be published under an appropriate open source license. By using the file format objectivity, comparability and reproducibility across different experimental setups can be improved. KW - Welding KW - Research data management KW - Open science KW - Open Data KW - WelDX PY - 2021 DO - https://doi.org/10.5281/zenodo.6563282 PB - Zenodo CY - Geneva AN - OPUS4-55226 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zerbst, Uwe A1 - Madia, Mauro A1 - Klinger, Christian A1 - Bettge, Dirk A1 - Murakami, Y. T1 - Defects as a root cause of fatigue failure of metallic components. II: Non-metallic inclusions N2 - This second part of the review on defects as root cause of fatigue failure comprises the origin, the nature and the effects of non-metallic inclusions. Topics addressed are the different kinds of inclusions formed during the manufacturing process, various types of mis-match causing local stresses and, as a consequence, fatigue crack initiation, and effects of characteristics such as size, morphology, localization, spatial distribution and orientation of the defects on the fatigue behavior. Methods for inclusion counting and sizing are discussed along with statistical aspects necessary to be considered when evaluating structural components. KW - Non-metallic inclusions KW - Mis-match KW - Inclusion size KW - Inclusion cluster KW - Statistics PY - 2019 DO - https://doi.org/10.1016/j.engfailanal.2019.01.054 SN - 1350-6307 VL - 98 SP - 228 EP - 239 PB - Elsevier Ltd. AN - OPUS4-47459 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rethmeier, Michael T1 - Welding of thick metal plates with laser - Where are the limits? N2 - -With modern high-power lasers (and vacuum) penetration around 100 mm is possible -Important for industrial applications: single-pass full penetration welds with tolerances -Contactless EM-backing helps to overcome many main restrictions: -Single-pass HLAW of up to 30 mm can be realized with 20 kW laser power -Increase of the gap bridgeability and misalignement of edges -Lower sensitivity to manufacturing tolerances and edge quality; samples can be prepared by a plasma-cut instead of time-consuming milling process -Gives the possibility to increase the welding parameter window and cooling rate so that the required mechanical properties can be reached -Improved filler wire mixing behaviour T2 - AKL22 - International Laser Technology Congress CY - Aachen, Germany DA - 04.05.2022 KW - Laser hybrid welding KW - Thick-walled steel KW - High-power laser KW - Electromagnetic backing PY - 2022 AN - OPUS4-56367 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gumenyuk, Andrey T1 - Use of optical measurement technique to investigate the hot cracking sensitivity of 316L during laser beam welding N2 - This technique is the first to provide a measurement of the full strain field locally in the immediate vicinity of the solidification front. Dependency between the external strain rate and the critical local strain has been observed. The local critical strain in vicinity of the solidification front has observed between 3.6 and 4.2%. T2 - The 70th IIW Annual Assembly and International Conference CY - Shanghai, People's Republic of China DA - 25.06.2017 KW - Optical measurment technique KW - Hot crack PY - 2017 AN - OPUS4-41258 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bayerlein, Bernd A1 - Waitelonis, Jörg A1 - Birkholz, Henk A1 - Jung, Matthias A1 - Schilling, Markus A1 - v. Hartrott, Philipp A1 - Bruns, Marian A1 - Schaarschmidt, Jörg A1 - Beilke, Kristian A1 - Mutz, Marcel A1 - Nebel, Vincent A1 - Königer, Veit A1 - Beran, Lisa A1 - Kraus, Tobias A1 - Vyas, Akhilesh A1 - Vogt, Lars A1 - Blum, Moritz A1 - Ell, Basil A1 - Chen, Ya‐Fan A1 - Waurischk, Tina A1 - Thomas, Akhil A1 - Durmaz, Ali Riza A1 - Ben Hassine, Sahar A1 - Fresemann, Carina A1 - Dziwis, Gordian A1 - Beygi Nasrabadi, Hossein A1 - Hanke, Thomas A1 - Telong, Melissa A1 - Pirskawetz, Stephan A1 - Kamal, Mohamed A1 - Bjarsch, Thomas A1 - Pähler, Ursula A1 - Hofmann, Peter A1 - Leemhuis, Mena A1 - Özçep, Özgür L. A1 - Meyer, Lars‐Peter A1 - Skrotzki, Birgit A1 - Neugebauer, Jörg A1 - Wenzel, Wolfgang A1 - Sack, Harald A1 - Eberl, Chris A1 - Portella, Pedro Dolabella A1 - Hickel, Tilmann A1 - Mädler, Lutz A1 - Gumbsch, Peter T1 - Concepts for a Semantically Accessible Materials Data Space: Overview over Specific Implementations in Materials Science N2 - This article describes advancements in the ongoing digital transformation in materials science and engineering. It is driven by domain‐specific successes and the development of specialized digital data spaces. There is an evident and increasing need for standardization across various subdomains to support science data exchange across entities. The MaterialDigital Initiative, funded by the German Federal Ministry of Education and Research, takes on a key role in this context, fostering collaborative efforts to establish a unified materials data space. The implementation of digital workflows and Semantic Web technologies, such as ontologies and knowledge graphs, facilitates the semantic integration of heterogeneous data and tools at multiple scales. Central to this effort is the prototyping of a knowledge graph that employs application ontologies tailored to specific data domains, thereby enhancing semantic interoperability. The collaborative approach of the Initiative's community provides significant support infrastructure for understanding and implementing standardized data structures, enhancing the efficiency of data‐driven processes in materials development and discovery. Insights and methodologies developed via the MaterialDigital Initiative emphasize the transformative potential of ontology‐based approaches in materials science, paving the way toward simplified integration into a unified, consolidated data space of high value. KW - Semantic Interoperability KW - Data Spaces KW - Integration Workflows KW - MaterialDigital PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-622952 DO - https://doi.org/10.1002/adem.202401092 SN - 1527-2648 SP - 1 EP - 25 PB - Wiley-VCH CY - Weinheim AN - OPUS4-62295 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rehmer, Birgit A1 - Bayram, Faruk A1 - Ávila Calderón, Luis A1 - Mohr, Gunther A1 - Skrotzki, Birgit T1 - Elastic modulus data for additively and conventionally manufactured variants of Ti-6Al-4V, IN718 and AISI 316 L N2 - This article reports temperature-dependent elastic properties (Young’s modulus, shear modulus) of three alloys measured by the dynamic resonance method. The alloys Ti-6Al-4V, Inconel IN718, and AISI 316 L were each investigated in a variant produced by an additive manufacturing processing route and by a conventional manufacturing processing route. The datasets include information on processing routes and parameters, heat treatments, grain size, specimen dimensions, and weight, as well as Young’s and shear modulus along with their measurement uncertainty. The process routes and methods are described in detail. The datasets were generated in an accredited testing lab, audited as BAM reference data, and are hosted in the open data repository Zenodo. Possible data usages include the verification of the correctness of the test setup via Young’s modulus comparison in low-cycle fatigue (LCF) or thermo-mechanical fatigue (TMF) testing campaigns, the design auf VHCF specimens and the use as input data for simulation purposes. KW - Elastic modulus KW - Young's modulus KW - Shear modulus KW - Additive manufacturing KW - AISI 316L KW - IN 718 KW - Ti-6Al-4V KW - Reference data KW - Temperature dependence PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-579716 DO - https://doi.org/10.1038/s41597-023-02387-6 VL - 10 IS - 1 SP - 1 EP - 9 PB - Springer Nature AN - OPUS4-57971 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lin, Y.-Y. A1 - Schleifer, F. A1 - Holzinger, M. A1 - Ta, N. A1 - Skrotzki, Birgit A1 - Darvishi Kamachali, Reza A1 - Glatzel, U. A1 - Fleck, M. T1 - Quantitative Shape-Classification of Misfitting Precipitates during Cubic to Tetragonal Transformations: Phase-Field Simulations and Experiments N2 - The effectiveness of the mechanism of precipitation strengthening in metallic alloys depends on the shapes of the precipitates. Two different material systems are considered: tetragonal γ′′ precipitates in Ni-based alloys and tetragonal θ′ precipitates in Al-Cu-alloys. The shape formation and evolution of the tetragonally misfitting precipitates was investigated by means of experiments and phase-field simulations. We employed the method of invariant moments for the consistent shape quantification of precipitates obtained from the simulation as well as those obtained from the experiment. Two well-defined shape-quantities are proposed: (i) a generalized measure for the particles aspect ratio and (ii) the normalized λ2, as a measure for shape deviations from an ideal ellipse of the given aspect ratio. Considering the size dependence of the aspect ratio of γ′′ precipitates, we find good agreement between the simulation results and the experiment. Further, the precipitates’ in-plane shape is defined as the central 2D cut through the 3D particle in a plane normal to the tetragonal c-axes of the precipitate. The experimentally observed in-plane shapes of γ′′-precipitates can be quantitatively reproduced by the phase-field model. KW - γ″ phase KW - Phase-field simulation KW - Misfitting precipitate KW - Nickel-base alloy KW - Al-Cu alloy KW - θ′ phase KW - Precipitate shape PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-522743 DO - https://doi.org/10.3390/ma14061373 VL - 14 IS - 6 SP - 1373 PB - MDPI AN - OPUS4-52274 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Charmi, Amir A1 - Falkenberg, Rainer A1 - Ávila Calderón, Luis A1 - Mohr, Gunther A1 - Sommer, Konstantin A1 - Ulbricht, Alexander A1 - Sprengel, Maximilian A1 - Saliwan Neumann, Romeo A1 - Evans, Alexander A1 - Skrotzki, Birgit T1 - Mechanical anisotropy of additively manufactured stainless steel 316L: An experimental and numerical study N2 - The underlying cause of mechanical anisotropy in additively manufactured (AM) parts is not yet fully understood and has been attributed to several different factors like microstructural defects, residual stresses, melt pool boundaries, crystallographic and morphological textures. To better understand the main contributing factor to the mechanical anisotropy of AM stainless steel 316L, bulk specimens were fabricated via laser powder bed fusion (LPBF). Tensile specimens were machined from these AM bulk materials for three different inclinations: 0◦, 45◦, and 90◦ relative to the build plate. Dynamic Young’s modulus measurements and tensile tests were used to determine the mechanical anisotropy. Some tensile specimens were also subjected to residual stress measurement via neutron diffraction, porosity determination with X-ray micro-computed tomography (μCT), and texture analysis with electron backscatter diffraction (EBSD). These investigations revealed that the specimens exhibited near full density and the detected defects were spherical. Furthermore, the residual stresses in the loading direction were between −74 ± 24 MPa and 137 ± 20 MPa, and the EBSD measurements showed a preferential ⟨110⟩ orientation parallel to the build direction. A crystal plasticity model was used to analyze the elastic anisotropy and the anisotropic yield behavior of the AM specimens, and it was able to capture and predict the experimental behavior accurately. Overall, it was shown that the mechanical anisotropy of the tested specimens was mainly influenced by the crystallographic texture. KW - Mechanical anisotropy KW - Residual stress KW - Crystal plasticity KW - Selective laser melting (SLM) KW - Laser beam melting (LBM) PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-511719 DO - https://doi.org/10.1016/j.msea.2020.140154 SN - 0921-5093 VL - 799 SP - 140154 PB - Elsevier B.V. AN - OPUS4-51171 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ta, N. A1 - Bilal, M. U. A1 - Häusler, I. A1 - Saxena, A. A1 - Lin, Y.-Y. A1 - Schleifer, F. A1 - Fleck, M. A1 - Glatzel, U. A1 - Skrotzki, Birgit A1 - Darvishi Kamachali, Reza T1 - Simulation of the θ′ Precipitation Process with Interfacial Anisotropy Effects in Al-Cu Alloys N2 - The effects of anisotropic interfacial properties and heterogeneous elasticity on the growth and ripening of plate-like θ′-phase (Al2Cu) in Al-1.69 at.% Cu alloy are studied. Multi-phase-field simulations are conducted and discussed in comparison with aging experiments. The precipitate/matrix interface is considered to be anisotropic in terms of its energy and mobility. We find that the additional incorporation of an anisotropic interfacial mobility in conjunction with the elastic anisotropy result in substantially larger aspect ratios of the precipitates closer to the experimental observations. The anisotropy of the interfacial energy shows comparably small effect on the precipitate’s aspect ratio but changes the interface’s shape at the rim. The effect of the chemo-mechanical coupling, i.e., the composition dependence of the elastic constants, is studied as well. We show that the inverse ripening phenomenon, recently evidenced for δ’ precipitates in Al-Li alloys (Park et al. Sci. Rep. 2019, 9, 3981), does not establish for the θ′ precipitates. This is because of the anisotropic stress fields built around the θ′ precipitates, stemming from the precipitate’s shape and the interaction among different variants of the θ′ precipitate, that disturb the chemo-mechanical effects. These results show that the chemo-mechanical effects on the precipitation ripening strongly depend on the degree of sphericity and elastic isotropy of the precipitate and matrix phases. KW - Aging KW - Phase-field simulation KW - Interfacial anisotropy KW - Chemo-mechanical coupling KW - Precipitation KW - Elasticity KW - θ′-(Al2Cu) precipitate phase PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-522672 DO - https://doi.org/10.3390/ma14051280 VL - 14 IS - 5 SP - 1280 PB - MDPI AN - OPUS4-52267 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Goedecke, Caroline A1 - Dittmann, Daniel A1 - Eisentraut, Paul A1 - Wiesner, Yosri A1 - Schartel, Bernhard A1 - Klack, Patrick A1 - Braun, Ulrike T1 - Evaluation of thermoanalytical methods equipped with evolved gas analysis for the detection of microplastic in environmental samples N2 - Microplastic particles are currently detected in almost all environmental compartments. The results of detection vary widely, as a multitude of very different methods are used with very different requirements for analytical validity. In this work four thermoanalytical methods are compared and their advantages and limitations are discussed. One of them is thermal extraction-desorption gas chromatography mass spectrometry (TED-GC/MS), an analysis method for microplastic detection that has become established in recent years. In addition, thermogravimetric analysis coupled with Fourier-transform infrared spectroscopy (TGA-FTIR) and mass spectrometry (TGA-MS) were applied, two methods that are less common in this field but are still used in other research areas. Finally, microscale combustion calorimeter (MCC) was applied, a method not yet used for microplastic detection. The presented results are taken from a recently published interlaboratory comparison test by Becker et al. (2020). Here a reference material consisting of suspended matter and specified added polymer masses was examined, and only the results of the recoveries were presented. In the present paper, however, the results for the individual polymers are discussed in detail and individual perspectives for all instruments are shown. It was found that TED-GC/MS is the most suitable method for samples with unknown matrix and unknown, variable kinds and contents of microplastic. TGA-FTIR is a robust method for samples with known matrix and with defined kinds of microplastic. TGA-MS may offer a solution for the detection of PVC particles in the future. MCC can be used as a very fast and simple screening method for the identification of a potential microplastic load of standard polymers in unknown samples. KW - Microplastic KW - TED-GC/MS KW - TGA-MS KW - TGA-FTIR KW - MCC KW - Thermal analysis PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-516687 DO - https://doi.org/10.1016/j.jaap.2020.104961 VL - 152 SP - 104961 PB - Elsevier B.V. AN - OPUS4-51668 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Markwart, J. C. A1 - Battig, Alexander A1 - Urbaniak, T. A1 - Haag, K. A1 - Koschek, K. A1 - Schartel, Bernhard A1 - Wurm, F. R. T1 - Intrinsic flame retardant phosphonate-based vitrimers as a recyclable alternative for commodity polymers in composite materials N2 - Recycling of crosslinked fiber-reinforced polymers is difficult. Moreover, as they are often based on flammable resins, additional additives are needed. So-called “vitrimers” open the possibility of Recycling and reprocessing and repairing with dynamically crosslinked chemistries. To date, vitrimer-based composites still need flame retardant additives, such as organophosphates. An additive-free vitrimer composite has not been reported. Herein, we synthesized an intrinsic flame-retardant vitrimer, relying on vinylogous polyurethanes containing covalently installed phosphonates as flame-retardant units and prepared glassfiber-reinforced composites. We studied recycling and flame retardant properties and compared the data to phosphorus-free vitrimers and conventional epoxy resins (with and without additive flame retardant). Our phosphonate-based vitrimer proved in first tests, a flame retardant effect comparable to commercial flame retardant resins. The bending strength and bending modulus for the phosphorus-vitrimer glass fiber composites were comparable to glass fiber composites with permanently cross-linked epoxies. In summary, we were able to prove that the covalent installation of phosphonates into vitrimers allows the preparation of recyclable and intrinsic flame retardant composites that do not need flame retardant additives. We believe this concept can be expanded to other polymer networks and additives to generate recyclable and sustainable high-performance materials. KW - Vitrimer KW - Flame retardant KW - Recyclable KW - Organophosphonate KW - Polyurethane PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-510889 DO - https://doi.org/10.1039/d0py00275e VL - 11 IS - 30 SP - 4933 EP - 4941 AN - OPUS4-51088 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rockenhäuser, Christian A1 - Rowolt, C. A1 - Milkereit, B. A1 - Darvishi Kamachali, Reza A1 - Kessler, O. A1 - Skrotzki, Birgit T1 - On the long-term aging of S-phase in aluminum alloy 2618A N2 - The aluminum alloy 2618A is applied for engine components such as radial compressor wheels which operate for long time at elevated temperatures. This results in coarsening of the hardening precipitates and degradation in mechanical properties during the long-term operation, which is not taken into account in the current lifetime prediction models due to the lack of quantitative microstructural and mechanical data. To address this issue, a quantitative investigation on the evolution of precipitates during long-term aging at 190 °C for up to 25,000 h was conducted. Detailed transmission electron microscopy (TEM) was combined with Brinell hardness measurements and thorough differential scanning calorimetry (DSC) experiments. The results showthat GPB zones and S-phase Al2CuMg grow up to < 1,000 h during which the GPB zones dissolve and S-phase precipitates form. For longer aging times, only S-phase precipitates coarsen, which can be well described using the Lifshitz–Slyozov Wagner theory of ripening. A thorough understanding of the underlying microstructural processes is a prerequisite to enable the integration of aging behavior into the established lifetime models for components manufactured from alloy 2618A. KW - Long-term aging KW - Transmission electron microscopy (TEM) KW - Differential scanning calorimetry (DSC) KW - Microstructure KW - S-phase KW - Ostwald ripening PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-519899 DO - https://doi.org/10.1007/s10853-020-05740-x SN - 0022-2461 VL - 56 IS - 14 SP - 8704 EP - 8716 PB - Springer Nature AN - OPUS4-51989 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Artinov, Antoni A1 - Bachmann, Marcel A1 - Karkhin, Victor A1 - Rethmeier, Michael ED - Sommertisch, C. ED - Enzinger, N. ED - Mayr, P. T1 - A novel approach for calculating the thermal cycle of a laser beam welding process using a stationary CFD model N2 - This work aims to find the thermal cycles during and after fusion welding through simulation by first calculating the resulting local temperature field in the quasi-stationary part of the process. Here complete-penetration keyhole laser beam welding with a laser power of 18 kW on a 15 mm thick slab of a low-alloyed steel at a welding speed of 2 m/min is considered. In order to physically depict the laser material interaction a multi-physics numerical model including the effects of phase transformation, thermo-capillary convection, natural convection and temperature-dependent material properties up to evaporation temperature is developed. It uses a fixed keyhole geometry with a right truncated circular cone shape to introduce the laser beam energy to the workpiece. In a subsequent study, the resulting local temperature field is then used as an equivalent heat source in order to predict the unsteady thermal cycle during and after fusion welding. The translational movement of the laser beam through the workpiece is represented by a moving mesh approach. For the simulation, stationary heat transfer and fluid dynamics are described by a system of strongly coupled partial differential equations. These are solved with the commercial finite element software COMSOL Multiphysics 5.0. The results of the numerical simulation are validated by experiments, where the weld bead shapes and the thermal cycles show good correlation. T2 - 12th International Seminar "Numerical Analysis of Weldability" CY - Graz, Austria DA - 24.09.2018 KW - Equivalent heat source KW - Process simulation KW - Laser beam welding KW - Transient heat transfer KW - Moving mesh PY - 2019 SN - 978-3-85125-616-1 VL - 12 SP - Chapt. VI, 694 EP - 710 PB - Verlag der Technischen Universität Graz AN - OPUS4-48817 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bhadeliya, Ashok T1 - Rissfortschrittsuntersuchungen an gefügten Nickelbasiswerkstoffen bei hoher Temperatur N2 - Nickelbasierte Superlegierungen werden in großem Umfang für Gasturbinenschaufeln verwendet, da sie einer Kombination aus hoher Belastung und hohen Temperaturen widerstehen können. Um die Effizienz moderner Gasturbinen zu verbessern, werden hohe Betriebstemperaturen angestrebt. Diese hohen Temperaturen verbunden mit mechanischen Belastungen führen zu Materialschäden aufgrund von Kriechen, Ermüdung und anderen Schadensmechanismen. Aus diesem Grund werden Turbinenschaufeln regelmäßig im Rahmen von Wartungs- und Instandsetzungsmaßnahmen geprüft und falls erforderlich ausgetauscht, um ein katastrophales Versagen im Betrieb zu vermeiden. Ein kompletter Austausch ist mit sehr hohen Kosten verbunden, weshalb geeignete Reparaturverfahren entwickelt wurden und werden. Neue Reparaturtechnologien wie die Additive Fertigung, Lötverfahren und der Einsatz von vorgesinterten Vorformen (Presintered Preform PSP) sollen eine effiziente Reparatur und optimale Eigenschaften der reparierten Bauteile sichterstellen. Im Allgemeinen stellen die Fügezonen typische Schwachstellen dar, da sie die Anrissbildung und Rissausbreitung erleichtern und die Anzahl der Lastzyklen bis zum Bruch reduzieren können. Aus diesem Grund ist eine umfassende Untersuchung des Rissfortschrittsverhaltens in diesen, durch neue Reparaturtechnologien entstandenen Bereichen erforderlich, um die Restlebensdauer der Turbinenschaufeln vorherzusagen. Als ein erster Beitrag zu dieser Fragestellung werden Ergebnisse von Rissfortschrittsversuchen (Fig. 1) an SENT-Proben vorgestellt, die durch Engspaltlöten gefügt wurden. Die Versuche wurden bei einer Temperatur von 950 °C und einem Spannungsverhältnis R = 0,1 durchgeführt. Die Erfassung des Rissfortschritts erfolgte mit dem Gleichstrom-Potentialsonden-Verfahren. Mit der Finite-Element-Methode konnte der Spannungsintensitätsfaktor für gefügte SENT-Proben berechnet werden, der dann zur Berechnung der Risswachstumskurven verwendet wurde. Eine abschließende licht- und rasterelektronenmikroskopische Untersuchung der Bruchflächen soll einen Beitrag zum Verständnis der Bruchmechanismen liefern und klären, ob der Riss sich im Lotwerkstoff, im Grundwerkstoff oder in der Grenzfläche ausbreitet. Die Ergebnisse werden zur Kalibrierung des Rissfortschrittsmodells und der Auslegung zukünftiger Komponenten verwendet. T2 - Werkstoffprüfung Tagung 2022 CY - Dresden, Germany DA - 27.10.2022 KW - Rissfortschritts KW - Gelötete Nickel-Basis-Legierungen PY - 2022 AN - OPUS4-60894 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evans, Alexander T1 - Ageing behaviour of laser powder bed fused 316L: a powder to failure approach N2 - Laser powder bed fusion (LPBF) is an additive manufacturing process for materials which inherently tends to yield various degrees of metastable hierarchical microstructures, defects and high residual stresses in the as-built condition depending on the process parameters. The understanding of the evolution of these typical features during heat treatment and subsequent thermal and mechanical ageing is crucial for the wider acceptance for safety critical structures. A multi-disciplinary research project at BAM studying the development of the microstructure, defects, residual stresses typical of LPBF 316L and their evolution during thermal and mechanical ageing has led to insights into the stability of these inherent features. This presentation aims to give a broad overview of the project with a few specific cases of investigation. Firstly, the formation of residual stresses, the nature of the initial microstructure, the tensile properties and a modelling approach to understand the anisotropy will be presented. This will be followed by examples of studies of their evolution during heat treatment, long term thermal exposure, and room temperature and high temperature mechanical testing compared to a baseline of conventional wrought variant of the same alloy. T2 - International Conference on Additive Manufacturing 2021 (ICAM 2021) CY - Online meeting DA - 01.11.2021 KW - Ageing KW - Additive manufacturing KW - Laser powder bed fusion KW - AGIL PY - 2021 AN - OPUS4-54106 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas A1 - Winterkorn, René A1 - Fabry, Çağtay A1 - Rethmeier, Michael A1 - Ratkovac, Mirjana A1 - Thiele, Marc A1 - Baeßler, Matthias T1 - Innovative Design- und Fertigungsstrategien zur Steigerung der Leichtbaupotenziale im Stahlbau N2 - Ziel des Verbundvorhabens „SmartWeld“ ist es, für die schweißtechnische Fertigung von Stahlbaustrukturen exemplarisch am Beispiel von Hohlprofilknoten, welche als designrelevante Elemente von Gründungsstrukturen für Offshore-Windenergieanlagen (OWEA) einsetzbar sind, die Möglichkeiten des Leichtbaus unter konsequenter Digitalisierung der Fertigungskette aufzuzeigen, um einerseits die Ressourceneffizienz zu forcieren und gleichzeitig wettbewerbsfähige Fertigungsstrategien aufzuzeigen. Innerhalb von „SmartWeld“ werden daher die Möglichkeiten einer wirtschaftlichen Fertigung von Leichtbau-Gründungsstrukturen am Beispiel aufgelöster Tragstrukturen (Jackets) aufgezeigt. Eine lastgerechte Auslegung der Schweißverbindungen nach bionischen Prinzipien ermöglicht, weitere Einsparpotenziale an Ressourcen bei gleichzeitiger Erhöhung der Lebensdauer zu erschließen. Die Ausnutzung konstruktiver Prinzipien des Leichtbaus zur Erzeugung innovativer und ressourcenschonender Produkte erfordert den Einsatz digitaler Werkzeuge in der Designphase, der virtuellen Absicherung, der Fertigung und Qualitätsüberwachung sowie nachgelagerten Bauteilprüfung zur Abbildung der Nutzungsphase. Im Rahmen der Arbeiten wird daher der gesamte Produktentstehungs- und Prüfprozess betrachtet. Dies beinhaltet das Design im Kontext des konstruktiven Leichtbaus, den schweißtechnischen Fertigungsprozess, die Bauteilprüfung sowie den Transfer der Ergebnisse in die Industrie durch serientaugliche Demonstratoren. Der Fokus der Arbeiten ist, die Fertigung auch im Umfeld eines für großskalige Stahlstrukturen üblichen hohen Individualisierungsgrades schweißtechnisch zu automatisieren und das Leichtbaupotenzial gezielt umzusetzen. Die Vorgaben aus der Designphase hinsichtlich einer lastgerechten Gestaltung bzw. Implementierung bionischer Ansätze können so gezielt durch einen adaptiven, automatisierten Schweißprozess eingestellt werden. Dies führt zu einer Erhöhung der Ermüdungs¬festigkeit und damit Produktlebensdauer, wodurch die Strukturen dünnwandiger ausgeführt und Ressourcen sowie CO2 eingespart werden können. T2 - 9. Forum Leichtbau - Fortschrittliche Fertigungstechnologien und Werkstoffe für den Klimaschutz CY - Berlin, Germany DA - 29.09.2022 KW - Offshore Windenergieanlagen KW - Gründungsstrukturen KW - Leichtbau KW - Bionik KW - Automatisierte schweißtechniche Fertigung PY - 2022 AN - OPUS4-56655 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Management of Reference Data of Creep of Ni Based Superalloys Exemplified for CMSX 6 N2 - Research data management (RDM) framework to conceptualize & implement a digital infrastructure for the Generation, Distribution, and Utilization of reference datasets of materials. Documentation of the test data is often incomplete. This concerns, e.g., material’s manufacturing process or chemical composition, or test equipment’s description and its calibration status. Our concept addresses this issue by proposing the implementation of a requirements profile. A crucial part of the concept is to reach a community-agreement on the definition of reference data and on the underlying data schema and vocabulary. T2 - 2. SupERBO Symposium on Superalloys CY - Bochum, Germany DA - 27.02.2025 KW - NFDI MatWerk KW - Referenzdaten KW - Kriechen PY - 2025 AN - OPUS4-64859 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scheuschner, Nils T1 - In-situ Monitoring der Additiven Fertigung von Metallen im LPA Prozess mittels Optischer Emissionsspektrometrie (OES) und Thermografie (TT) N2 - Einer der aussichtsreichsten Ansätze, die Qualität und Sicherheit der gefertigten Teile in der metallbasierten additiven Fertigung (AM) zu erhöhen und die Notwendigkeit aufwändiger und zeitintensiver, zerstörender oder zerstörungsfreier Prüfungen (ZfP) nach der Fertigung zu verringern, liegt in dem Einsatz von in-situ Prozessüberwachungstechniken. Viele wichtige Prozessgrößen bei der additiven Fertigung sind thermischer Natur, wie z.B. die Temperatur des Schmelzbades. Aufgrund der Zugänglichkeit zum Werkstück während des Bauprozesses bieten sich optische Verfahren zur Temperaturbestimmung an. Für die Thermografie und Optische Emissionsspektrometrie im IR-Bereich, welche für die in-situ Anwendung prinzipiell als geeignet angesehen werden können, gibt es allerdings noch wenig konkrete praktische Umsetzungen, da die Möglichkeiten und individuellen Grenzen dieser Methoden, angewendet auf AM, noch nicht ausreichend erforscht sind. Aus diesem Grund verfolgt die BAM mit dem Projekt „Process Monitoring of AM“ (ProMoAM) im Themenfeld Material das Ziel, Verfahren des Prozessmonitorings zur in-situ Bewertung der Qualität additiv gefertigter Metallbauteile weiterzuentwickeln. Im Beitrag wird der Fokus auf eine Versuchsserie gelegt, bei der Aufbau von Probekörpern aus dem austenitischen Edelstahl 316L mittels Laser-Pulver-Auftragschweißen (LPA) durch od. mit Hilfe von IR-Spektrometrie und Thermografie in-situ überwacht wurde. Hierbei stellen u.a. die hohe Bandbreite der zu messenden Temperaturen, die Bestimmung der Emissivität und ihre Änderung bei Phasenübergängen des Metalls große experimentelle Herausforderungen dar, wobei jede Methode individuelle Vor- und Nachteile aufweist, welche verglichen werden. T2 - DGZfP-Jahrestagung 2021 CY - Online meeting DA - 10.05.2021 KW - Additive Manufacturing KW - Thermography KW - Direct Energy Deposition KW - Additive Fertigung KW - Thermografie KW - Laserauftragschweißen PY - 2021 AN - OPUS4-52744 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - George, Janine A1 - Petretto, G. A1 - Naik, Aakash A1 - Esters, M. A1 - Jackson, A. J. A1 - Nelson, R. A1 - Dronskowski, R. A1 - Rignanese, G.-M. A1 - Hautier, G. T1 - Cover profile for the article "Automated bonding analysis with crystal orbital Hamilton populuations" N2 - Invited for this month’s cover are researchers from Bundesanstalt für Materialforschung und -prüfung (Federal Institute for Materials Research and Testing) in Germany, Friedrich Schiller University Jena, Université catholique de Louvain, University of Oregon, Science & Technology Facilities Council, RWTH Aachen University, Hoffmann Institute of Advanced Materials, and Dartmouth College. The cover picture shows a workflow for automatic bonding analysis with Python tools (green python). The bonding analysis itself is performed with the program LOBSTER (red lobster). The starting point is a crystal structure, and the results are automatic assessments of the bonding situation based on Crystal Orbital Hamilton Populations (COHP), including automatic plots and text outputs. Coordination environments and charges are also assessed. More information can be found in the Research Article by J. George, G. Hautier, and co-workers. KW - Automation KW - Chemical bonds KW - High-throughput PY - 2022 DO - https://doi.org/10.1002/cplu.202200246 SN - 2192-6506 SP - 1 EP - 2 PB - Wiley-VCH CY - Weinheim AN - OPUS4-55557 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sonntag, Nadja A1 - Skrotzki, Birgit A1 - Stegemann, Robert A1 - Löwe, Peter A1 - Kreutzbruck, M. T1 - The role of surface topography on deformation-induced magnetization under inhomogeneous elastic-plastic deformation N2 - It is widely accepted that the magnetic state of a ferromagnetic material may be irreversibly altered by mechanical loading due to magnetoelastic effects. A novel standardized nondestructive testing (NDT) technique uses weak magnetic stray fields, which are assumed to arise from inhomogeneous deformation, for structural health monitoring (i.e., for detection and assessment of damage). However, the mechanical and microstructural complexity of damage has hitherto only been insufficiently considered. The aim of this study is to discuss the phenomenon of inhomogeneous “self-magnetization” of a polycrystalline ferromagnetic material under inhomogeneous deformation experimentally and with stronger material-mechanical focus. To this end, notched specimens were elastically and plastically deformed. Surface magnetic states were measured by a three-axis giant magnetoresistant (GMR) sensor and were compared with strain field (digital image correlation) and optical topography measurements. It is demonstrated that the stray fields do not solely form due to magnetoelastic effects. Instead, inhomogeneous plastic deformation causes topography, which is one of the main origins for the magnetic stray field formation. Additionally, if not considered, topography may falsify the magnetic signals due to variable lift-off values. The correlation of magnetic vector components with mechanical tensors, particularly for multiaxial stress/strain states and inhomogeneous elastic-plastic deformations remains an issue. KW - Magnetic stray fields KW - Magnetomechanical effect KW - Damage KW - Topography KW - Multiaxial deformation KW - Notch KW - Plastic deformation KW - Metal magnetic memory KW - Digital image correlation KW - Structural steel PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-457878 DO - https://doi.org/10.3390/ma11091518 SN - 1996-1944 VL - 11 IS - 9 SP - 1518, 1 EP - 26 PB - MDPI CY - Basel, Switzerland AN - OPUS4-45787 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Häusler, Ines A1 - Darvishi Kamachali, Reza A1 - Hetaba, W. A1 - Skrotzki, Birgit T1 - Thickening of T-1 Precipitates during Aging of a High Purity Al–4Cu–1Li–0.25Mn Alloy N2 - The age hardening response of a high-purity Al–4Cu–1Li–0.25Mn alloy (wt. %) during isothermal aging without and with an applied external load was investigated. Plate shaped nanometer size T1 (Al2CuLi) and θ′ (Al2Cu) hardening phases were formed. The precipitates were analyzed with respect to the development of their structure, size, number density, volume fraction and associated transformation strains by conducting transmission electron microscopy (TEM) and scanning transmission electron microscopy (STEM) studies in combination with geometrical Phase analysis (GPA). Special attention was paid to the thickening of T1 phase. Two elementary types of single-layer T1 precipitate, one with a Li-rich (Type 1) and another with an Al-rich (Defect Type 1) central layer, were identified. The results show that the Defect Type 1 structure can act as a precursor for the Type 1 structure. The thickening of T1 precipitates occurs by alternative stacking of These two elementary structures. The thickening mechanism was analyzed based on the magnitude of strain associated with the precipitation transformation normal to its habit plane. Long-term aging and aging under load resulted in thicker and structurally defected T1 precipitates. Several types of defected precipitates were characterized and discussed. For θ′ precipitates, a ledge mechanism of thickening was observed. Compared to the normal aging, an external load applied to the peak aged state leads to small variations in the average sizes and volume fractions of the precipitates. KW - Al-Cu-Li-alloy KW - Precipitation KW - T1 precipitate KW - Microstructure evolution KW - Thickening KW - Creep KW - Volume fraction KW - Number density KW - Strain difference PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-471207 DO - https://doi.org/10.3390/ma12010030 SN - 1996-1944 VL - 12 IS - 1 SP - 30, 1 EP - 23 PB - MDPI AN - OPUS4-47120 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Madia, Mauro A1 - Schork, B. A1 - Bernhard, J. A1 - Kaffenberger, M. T1 - Multiple crack initiation and propagation in weldments under fatigue loading N2 - The work aims at addressing the modelling and implementation of criteria for multiple crack propagation, including interaction and coalescence, for a more reliable fracture mechanics-based prediction of stress-life curves for weldments. A large experimental work is presented in which micro-cracks have been made visible by heat-tinting at successive stages of fatigue life of the welded specimens. Here the correlation between the number of initiation sites and the applied stress level has been also investigated. The criteria have been implemented in in-house software, which allows multiple fatigue crack propagation, and validated against selected experimental tests. The results have shown that the modelling of multiple crack propagation and interaction is crucial for the prediction of the fatigue strength of weldments, both in finite and infinite life regime. T2 - FDMD 2017 CY - Lecco, Italy DA - 19.09.2017 KW - Weldments KW - Fatigue strength KW - Multiple crack propagation PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-438593 DO - https://doi.org/10.1016/j.prostr.2017.11.108 SN - 2452-3216 VL - 7 SP - 423 EP - 430 PB - Elsevier B.V. AN - OPUS4-43859 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Webb, A. A1 - Hofmann-Böllinghaus, Anja T1 - Changes in façade regulations N2 - Recent facade fires worldwide have driven change in regulations for façade fire safety in different parts of the world. The Grenfell Tower fire 2017 in London triggered a thorough investigation of many aspects of the fire. One investigation was about the UK building regulations from Dame Judith Hackett. This investigation compares the UK with the situation other parts of the world. Key findings of the review of building regulations by Judith Hackett are: T2 - Interflam 2019 CY - London, UK DA - 01.07.2019 KW - Facades PY - 2019 VL - 2019 SP - 213 EP - 228 PB - Interscience CY - London, UK AN - OPUS4-49893 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Braun, Ulrike A1 - Lorenz, Edelgard A1 - Weimann, Christiane A1 - Sturm, Heinz A1 - Karimov, I. A1 - Ettl, J. A1 - Meier, R. A1 - Wohlgemuth, W. A. A1 - Berger, H. A1 - Wildgruber, M. T1 - Mechanic and surface properties of central-venous port catheters after removal: A comparison of polyurethane and Silicon rubber materials N2 - Central venous port devices made of two different polymeric materials, thermoplastic polyurethane (TPU)and silicone rubber (SiR), were compared due their material properties. Both naïve catheters as well as catheters after removal from patients were investigated. In lab experiments the influence of various chemo-therapeutic solutions on material properties was investigated, where as the samples after removal were compared according to the implanted time inpatient. The macroscopic,mechanical performance was assessed with dynamic, specially adapted tests for elasticity. The degradation status of the materials was determined with common tools of polymer characterisation, such as infrared spectroscopy, molecular weight measurements and various methods of thermal analysis. The surface morphology was an alysed using scanning electron microscopy. A correlation between material properties and clinical performance was proposed. The surface morphology and chemical composition of the polyurethane catheter materials can potentially result in increased susceptibility of the catheter to bloodstream infections and thrombotic complications. The higher mechanic failure,especially with increasing implantation time of the silicone catheters is related to the lower mechanical performance compared to the polyurethane material as well as loss of barium sulphate filler particles near the surface of the catheter. This results in preformed microscopic notches, which act as predetermined sites of fracture. KW - Thermoplastic polyurethane (TPU) KW - Silicone rubber (SiR) KW - Catheters KW - Central venous access port KW - Complication KW - Structure propertyrelationship KW - Mechanical testing PY - 2016 DO - https://doi.org/10.1016/j.jmbbm.2016.08.002 SN - 1751-6161 SN - 1878-0180 VL - 64 SP - 281 EP - 291 PB - Elsevier Ltd. AN - OPUS4-37178 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - New chemical understanding with the help of automation and highthroughput computations N2 - High-throughput computations are nowadays an established way to suggest new candidate materials for applications to experimentalists. Due to new packages for automation and access to databases of computed materials properties, these studies became more and more complex over the last years. Besides suggesting new candidate materials for applications, they also offer a way to understanding the materials properties based on chemical bonds. For example, we have recently used orbital-based bonding analysis to understand the results of high-throughput studies for spintronic materials, ferroelectric materials and photovoltaic materials in detail. To do so, we have developed Python tools for high-throughput bonding analysis with the programs VASP and Lobster (see www.cohp.de). They are based on the Python packages pymatgen, atomate, and custodian. This implementation will be discussed within the talk. We also expect that these tools offer possibilities to arrive at new descriptors based on chemical bonds for materials properties. T2 - High-throughput workflows for materials science with the Atomic Simulation Environment (ASE) and Fireworks CY - Lyngby, Denmark DA - 15. November 2021 KW - Automation KW - High-throughput computations KW - DFT PY - 2021 AN - OPUS4-53840 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Suarez Ocano, Patricia T1 - Exploring the impact of heat treatment on room and high temperature strength of 316L stainless steel fabricated by PBF-LB N2 - Laser Powder Bed Fusion (PBF-LB/M) enables the fabrication of 316L stainless steel components with superior strength and intricate geometries. The alloy PBF-LB/M/316L features a fully austenitic microstructure with hierarchical characteristics— such as fine dislocation structures, segregated elements, low-angle grain boundaries, and nano-dispersed silicates—that enhance strength and ductility. Additionally, it includes metallurgical defects and residual stresses. Apart from process control, heat treatments (HTs) are used to tailor the microstructure for specific loading conditions. This study investigate the effects of post-processing HTs on the hierarchical microstructure and tensile properties of PBF-LB/M/316L at room and high temperature. The heat treatments, ranging from 400 °C to 900 °C for 1 to 4 hours, focus on sub-recrystallization temperatures to preserve the microstructural hierarchy. The HTs applied had minimal impact on the grain shape, size, or texture of PBF-LB/M/316L. However, significant modifications occurred in the solidification cellular substructure after HTs at 800 °C and 900 °C, when compared to a heat-treated condition at 450 °C. HTs at 800 °C notably decreased dislocation density and enlarged cellular structures, though they remained partially intact. After 1 hour at 900 °C, the cellular substructure dissipated, correlating with a further reduction in dislocation density. These microstructural changes resulted in a decreased yield strength and increased work hardening capacity at both room and high temperature, highlighting the critical link between HT parameters, microstructural evolution, and mechanical performance. T2 - The 20th International Conference on Strength of Materials (ICSMA 20) CY - Kyoto, Japan DA - 02.06.2025 KW - Additive manufacturing KW - 316L stainless steel KW - Heat treatments KW - Tensile properties KW - Microstructure PY - 2025 AN - OPUS4-63914 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schilling, Markus A1 - Bayerlein, Bernd A1 - von Hartrott, Philipp A1 - Waitelonis, Jörg A1 - Birkholz, Henk A1 - Portella, Pedro Dolabella A1 - Skrotzki, Birgit T1 - FAIR and Structured Data: A Domain Ontology Aligned with Standard‐Compliant Tensile Testing N2 - The digitalization of materials science and engineering (MSE) is currently leading to remarkable advancements in materials research, design, and optimization, fueled by computer‐driven simulations, artificial intelligence, and machine learning. While these developments promise to accelerate materials innovation, challenges in quality assurance, data interoperability, and data management have to be addressed. In response, the adoption of semantic web technologies has emerged as a powerful solution in MSE. Ontologies provide structured and machine‐actionable knowledge representations that enable data integration, harmonization, and improved research collaboration. This study focuses on the tensile test ontology (TTO), which semantically represents the mechanical tensile test method and is developed within the project Plattform MaterialDigital (PMD) in connection with the PMD Core Ontology. Based on ISO 6892‐1, the test standard‐compliant TTO offers a structured vocabulary for tensile test data, ensuring data interoperability, transparency, and reproducibility. By categorizing measurement data and metadata, it facilitates comprehensive data analysis, interpretation, and systematic search in databases. The path from developing an ontology in accordance with an associated test standard, converting selected tensile test data into the interoperable resource description framework format, up to connecting the ontology and data is presented. Such a semantic connection using a data mapping procedure leads to an enhanced ability of querying. The TTO provides a valuable resource for materials researchers and engineers, promoting data and metadata standardization and sharing. Its usage ensures the generation of finable, accessible, interoperable, and reusable data while maintaining both human and machine actionability. KW - Data Interoperability KW - Domain Ontology Development KW - FAIR Data Management KW - Knowledge Representation KW - Tensile Test Ontology KW - Semantic Web Technologies PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-598142 DO - https://doi.org/10.1002/adem.202400138 SN - 1438-1656 SP - 1 EP - 19 PB - Wiley VHC-Verlag AN - OPUS4-59814 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fareed, Adnan A1 - Rosalie, Julian A1 - Kar, Satyakam A1 - Fähler, Sebastian A1 - Maaß, Robert T1 - Small-scale functional fatigue of a Ni-Mn-Ga Heusler alloy N2 - Functional fatigue of shape-memory alloys is a considerable threat to the reliable service of actuation devices. Here, we demonstrate the essentially degradation-free cyclic phase-transformation behavior of Ni-Mn-Ga microcrystals up to one million stress-driven superelastic cycles. Cyclic dissipation amounts to about 1/5 of the bulk counterpart and remains unaffected during cycling, even after the introduction of dislocation structures via plastic straining. Plastic yielding and the transformation stress largely exceed the known bulk values. However, the transformation-stress is found to depend on plastic pre-straining, which suggests that the size-affected transformation stress is sensitive to the initial defect structure and that it can be tuned by a targeted introduction of dislocations. These findings demonstrate the high suitability of Ni-Mn-Ga as a robust shape-memory alloy in small-scale functional device engineering. KW - Superelasticity KW - Shape-memory alloys KW - Functional fatigue KW - Ni-Mn-Ga PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-600695 DO - https://doi.org/10.1016/j.actamat.2024.119988 VL - 274 SP - 1 EP - 10 PB - Elsevier B.V. AN - OPUS4-60069 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Beygi Nasrabadi, Hossein A1 - Hanke, T. A1 - Weber, M. A1 - Eisenbart, M. A1 - Bauer, F. A1 - Meissner, R. A1 - Dziwis, G. A1 - Tikana, L. A1 - Chen, Yue A1 - Skrotzki, Birgit T1 - Toward a digital materials mechanical testing lab N2 - To accelerate the growth of Industry 4.0 technologies, the digitalization of mechanical testing laboratories as one of the main data-driven units of materials processing industries is introduced in this paper. The digital lab infrastructure consists of highly detailed and standard-compliant materials testing knowledge graphs for a wide range of mechanical testing processes, as well as some tools that enable the efficient ontology development and conversion of heterogeneous materials’ mechanical testing data to the machine-readable data of uniform and standardized structures. As a basis for designing such a digital lab, the mechanical testing ontology (MTO) was developed based on the ISO 23718 and ISO/IEC 21838-2 standards for the semantic representation of the mechanical testing experiments, quantities, artifacts, and report data. The trial digitalization of materials mechanical testing lab was successfully performed by utilizing the developed tools and knowledge graph of processes for converting the various experimental test data of heterogeneous structures, languages, and formats to standardized Resource Description Framework (RDF) data formats. The concepts of data storage and data sharing in data spaces were also introduced and SPARQL queries were utilized to evaluate how the introduced approach can result in the data retrieval and response to the competency questions. The proposed digital materials mechanical testing lab approach allows the industries to access lots of trustworthy and traceable mechanical testing data of other academic and industrial organizations, and subsequently organize various data-driven research for their faster and cheaper product development leading to a higher performance of products in engineering and ecological aspects. KW - General Engineering KW - General Computer Science PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-582698 DO - https://doi.org/10.1016/j.compind.2023.104016 SN - 0166-3615 VL - 153 SP - 1 EP - 15 PB - Elsevier B.V. AN - OPUS4-58269 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zia, Ghezal Ahmad Jan A1 - Hanke, Thomas A1 - Skrotzki, Birgit A1 - Völker, Christoph A1 - Bayerlein, Bernd T1 - Enhancing Reproducibility in Precipitate Analysis: A FAIR Approach with Automated Dark-Field Transmission Electron Microscope Image Processing N2 - AbstractHigh-strength aluminum alloys used in aerospace and automotive applications obtain their strength through precipitation hardening. Achieving the desired mechanical properties requires precise control over the nanometer-sized precipitates. However, the microstructure of these alloys changes over time due to aging, leading to a deterioration in strength. Typically, the size, number, and distribution of precipitates for a quantitative assessment of microstructural changes are determined by manual analysis, which is subjective and time-consuming. In our work, we introduce a progressive and automatable approach that enables a more efficient, objective, and reproducible analysis of precipitates. The method involves several sequential steps using an image repository containing dark-field transmission electron microscopy (DF-TEM) images depicting various aging states of an aluminum alloy. During the process, precipitation contours are generated and quantitatively evaluated, and the results are comprehensibly transferred into semantic data structures. The use and deployment of Jupyter Notebooks, along with the beneficial implementation of Semantic Web technologies, significantly enhances the reproducibility and comparability of the findings. This work serves as an exemplar of FAIR image and research data management. KW - Industrial and Manufacturing Engineering KW - General Materials Science KW - Automated image analysis KW - FAIR research data management KW - Reproducibility KW - microstructural changes PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-593905 DO - https://doi.org/10.1007/s40192-023-00331-5 SN - 2193-9772 SP - 1 EP - 15 PB - Springer Science and Business Media LLC CY - Heidelberg AN - OPUS4-59390 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sonntag, Nadja A1 - Piesker, Benjamin A1 - Ávila Calderón, Luis A1 - Mohr, Gunther A1 - Rehmer, Birgit A1 - Agudo Jácome, Leonardo A1 - Hilgenberg, Kai A1 - Evans, Alexander A1 - Skrotzki, Birgit T1 - Tensile and Low‐Cycle Fatigue Behavior of Laser Powder Bed Fused Inconel 718 at Room and High Temperature N2 - This study investigates the room‐ and high‐temperature (650 °C) tensile and low‐cycle‐fatigue behavior of Inconel 718 produced by laser powder bed fusion (PBF‐LB/M) with a four‐step heat treatment and compares the results to the conventional wrought material. The microstructure after heat treatment is characterized on different length scales. Compared to the wrought variant, the elastic and yield properties are comparable at both test temperatures while tensile strength, ductility, and strain hardening capacity are lower. The fatigue life of the PBF‐LB/M variant at room temperature is slightly lower than that of the wrought material, while at 650 °C, it is vice versa. The cyclic stress response for both material variants is characterized by cyclic softening, which is more pronounced at the higher test temperature. High strain amplitudes (≥0.7%) at room temperature and especially a high testing temperature result in the formation of multiple secondary cracks at the transitions of regions comprising predominantly elongated grain morphology and columns of stacked grains with ripple patterns in the PBF‐LB/M material. This observation and pronounced crack branching and deflection indicate that the cracks are controlled by sharp micromechanical gradients and local crystallite clusters. KW - Additive manufacturing KW - Fatigue damage KW - Heat treatment KW - Inconel 718 KW - Laser powder bed fusion KW - Low-cycle fatigue KW - Tensile strength PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-599316 DO - https://doi.org/10.1002/adem.202302122 SN - 1527-2648 SP - 1 EP - 17 PB - Wiley AN - OPUS4-59931 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mohr, Gunther A1 - Chaudry, Mohsin Ali A1 - Scheuschner, Nils A1 - Blasón Gonzalez, Sergio A1 - Madia, Mauro A1 - Hilgenberg, Kai T1 - Thermal history transfer from complex components to representative test specimens in laser powder bed fusion N2 - Additively manufactured components are characterized by heterogeneous mechanical properties due to variations of the microstructure, flaws and residual stresses resulting from the inhomogeneous fabrication process. The large number of influencing factors poses a further challenge in understanding the correlation between material properties, process parameters and component geometry. Therefore, the qualification of components based on witness specimens produced within the same job is questionable. This work aims to present a new strategy for the characterization of PBF-LB/M components based on representative specimens. The key assumption is the feasibility of a transfer of the thermal history from a component to a specimen. It is assumed that similar material properties are determined for components and specimens produced adopting a similar thermal history. After the definition of a region of interest in the component, a combination of thermal analyses by means of finite elements and in-situ experimental determination of the thermal history through infrared thermography is used to produce test coupons with a similar thermal history. The effectiveness of the procedure is demonstrated on a pressure vessel for applications in the chemical industry. KW - Additive manufacturing KW - Heat accumulation KW - Thermal history KW - In situ monitoring KW - Process simulation KW - Representative specimens PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-602651 DO - https://doi.org/10.1007/s40964-024-00689-8 SN - 2363-9512 SN - 2363-9520 SP - 1 EP - 16 PB - Springer CY - Cham, Switzerland AN - OPUS4-60265 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fornacon-Wood, C. A1 - Stühler, M. R. A1 - Gallizioli, C. A1 - Manjunatha, B. R. A1 - Wachtendorf, Volker A1 - Schartel, Bernhard A1 - Plajer, A. J. T1 - Precise construction of weather-sensitive poly(ester-alt-thioesters) from phthalic thioanhydride and oxetane N2 - We report the selective ring opening copolymerisation (ROCOP) of oxetane and phthalic thioanhydride by a heterobimetallic Cr(III)K catalyst precisely yielding semi-crystalline alternating poly(esteralt- thioesters) which show improved degradability due to the thioester links in the polymer backbone. KW - Sulfur containing polymers KW - Durability KW - Weathering KW - Synthesis PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-590762 DO - https://doi.org/10.1039/d3cc03315e SN - 1364-548X VL - 59 IS - 76 SP - 11353 EP - 11356 PB - RSC AN - OPUS4-59076 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Ávila Calderón, Luis T1 - Mechanisches Verhalten von additiv gefertigtem nichtrostendem Stahl X2CrNiMo17-12-2 (AISI 316L) und Vergleich zur konventionell gefertigten Variante T1 - Mechanical behavior of additively manufactured stainless steel X2CrNiMo17-12-2 (AISI 316L) and comparison with a conventionally manufactured variant N2 - Die additive Fertigung (AM) metallischer Werkstoffe ist eine Technologie, die zunehmend Gegenstand von Forschungsaktivitäten und industrieller Anwendung ist. Dennoch steht sie noch vor Herausforderungen, um eine breite Nutzung in sicherheitsrelevanten Anwendungen zu erreichen. Die Hauptgründe für die Verzögerung des technologischen Durchbruchs zugunsten von AM-Metallen gegenüber konventionell hergestellten Varianten sind das Fehlen eines tieferen Verständnisses der Prozess-Struktur-Eigenschafts-Beziehungen und die begrenzte Verfügbarkeit von Daten zu den Materialeigenschaften. In diesem Kontext stellt diese Arbeit einen Beitrag sowohl zum Verständnis der Prozess-Struktur-Eigenschafts-Beziehungen als auch zur Verbesserung der Datenlage von 316L dar, einem häufig als Konstruktionswerkstoff in verschiedenen Hochtemperaturbauteilen verwendeten Werkstoff. Die Arbeit legt den Fokus auf die mittels Laser-Pulverbettschmelzen hergestellte Werkstoffvariante, PBF-LB/M/316L. Eine konventionell hergestellte Variante, HR/316L, wurde auch untersucht. Bei PBF-LB/M/316L wurde zusätzlich der Effekt ausgewählter Wärmebehandlungen ausgewertet. Die Untersuchung umfasste die Charakterisierung der mechanischen Eigenschaften und der Verformungs- und Schädigungsmechanismen bei erhöhten Prüftemperaturen bei LCF und Kriechen, wo die Daten und Wissenslage am spärlichsten ist. Außerdem hat die untersuchte PBF-LB/M/316L-Wersktoffvariante einen geringen Porositätsgrad. Somit hat diese Arbeit die Mikrostruktur stärker in den Fokus genommen als die meisten bisher in der Literatur verfügbaren Studien. Die mechanische Prüfkampagne umfasste Zugversuche zwischen Raumtemperatur und 650 °C, LCF-Versuche zwischen Raumtemperatur und 600 °C sowie Kriechversuche bei 600 °C und 650 °C. In Ermangelung konkreter Richtlinien und Normen wurde die Charakterisierung zumeist anhand der bestehenden internationalen Prüfnormen und Probengeometrien durchgeführt. Aus jedem dieser Prüfverfahren wurden die entsprechenden Festigkeits- und Verformungskennwerte ermittelt. Darüber hinaus wurde mit Hilfe gezielter mikrostruktureller Untersuchungen ein Beitrag zum Verständnis des Zusammenhangs zwischen der Mikrostruktur und den mechanischen Eigenschaften in Bezug auf die Verformungs- und Schädigungsmechanismen geleistet. Die Dehngrenze von PBF-LB/M/316L ist etwa doppelt so hoch wie die von HR/316L und dieser Trend setzt sich mit ansteigender Prüftemperatur fort. Die Bruchdehnung ist bei allen Prüftemperaturen geringer. PBF-LB/M/316L weist über den größten Teil der Ermüdungslebensdauer vor allem bei Raumtemperatur höhere zyklische Spannungen als HR/316L auf. Ausschließlich bei den kleinsten Dehnungs-schwingbreiten sind die Ermüdungslebensdauer ausgeprägt kürzer. Das Wechselverformungsverhalten von PBF-LB/M/316L ist durch eine Anfangsverfestigung gefolgt von einer kontinuierlichen Entfestigung charakterisiert, welche bis zum Auftreten der zum Versagen führenden Entfestigung stattfindet. Die Kriechbruchzeiten und die Dauer jeder Kriechphase sind bei allen Kombinationen von Prüfparametern bei PBF-LB/M/316 kürzer als bei HR/316L. Die Spannungsabhängigkeit von PBF-LB/M/316L ist im Vergleich zu HR/316L geringer und die Duktilität beim Kriechen kleiner. Die minimale Kriechrate wird bei allen geprüften Parameterkombinationen bei deutlich geringeren Kriechdehnungen erreicht. Eine Wärmebehandlung bei 450 °C / 4 h bewirkt keine wesentliche Änderungen der Mikrostruktur und Zugversuchseigenschaften. Eine zusätzliche Wärmebehandlung bei 900 °C / 1 h verursacht eine Abnahme der Dehngrenze des PBF-LB/M/316L. Diese blieb aber immer noch um den Faktor 1,5x höher als bei HR/316L. Die Verformungsmerkmale wurden kaum davon beeinflusst. Bezüglich des Kriechverhaltens hat die Wärmebehandlung bei 900 °C / 1 h längere sekundäre und tertiäre Kriechstadien bewirkt und die Kriechdehnung hat sich signifikant erhöht. Die Bruchbilder unterscheiden sich generell nicht nur aber vor allem mit ansteigender Prüftemperatur, bei der bei PBF-LB/M/316L oft interkristalline Rissbildung beobachtet wurde. Die Zellstruktur trägt als der Hauptfaktor zu den unterschiedlichen mechanischen Eigenschaften im Vergleich zur HR/316L-Variante bei. Darüber hinaus spielen mutmaßlich die Kornmorphologie, die Stapelfehlerenergie und der Stickstoffgehalt eine Rolle. N2 - Metal additive manufacturing (AM) is a technology that is increasingly the subject of research activities and industrial applications. However, it still faces challenges to achieve widespread use in safety-relevant applications. The main reasons for the delay of this technological breakthrough in favor of AM metals over conventionally manufactured variants are the lack of a deeper understanding of process-structure-property relationships and the limited availability of data on material properties. In this context, this work contributes to both achieving a better understanding of process-structure-property relationships and the improvement of data for 316L, an alloy frequently used as a structural material in various high-temperature components. The work focuses on a material variant produced by laser pow-der bed fusion, PBF-LB/M/316L. A conventionally produced variant, HR/316L, was also investigated. For PBF-LB/M/316L, the effect of selected heat treatments was also evaluated. The investigation included the characterization of the mechanical properties and the related deformation and damage mechanisms at elevated test temperatures in LCF and creep, where data and knowledge are scarce. The PBF-LB/M/316L variant studied has a low degree of porosity. Thus, this work is more focused on the microstructure than most studies available in the literature. The mechanical test campaign included tensile tests between room temperature and 650 °C, LCF tests between room temperature and 600 °C, and creep tests at 600 °C and 650 °C. In the absence of concrete guidelines and standards for testing of AM metals, the characterization mostly took place using existing international test standards and specimen geometries. From each of the test methods, corresponding strength, and deformation characteristic values were determined. In addition, targeted microstructural investigations contributed to understanding the relationship between the microstructure and the mechanical properties in terms of deformation and damage mechanisms. The proof stress of PBF-LB/M/316L is about twice that of HR/316L. This trend remains with increasing test temperature. The elongation after fracture is lower at all test temperatures. Regarding LCF, PBF-LB/M/316L exhibits higher cyclic stresses than HR/316L for most of the fatigue life, especially at room temperature. Exclusively at the smallest strain amplitudes, the fatigue lives of PBF-LB/M/316L are markedly shorter than in HR/316L. The cyclic stress-strain deformation behavior of PBF-LB/M/316L features an initial strain hardening followed by a continuous softening, which occurs until the softening leading to failure takes place. The creep rupture times and the duration of each creep stage are shorter for PBF-LB/M/316 than for HR/316L for all combinations of test parameters. The stress dependence of PBF-LB/M/316L is lower, and the creep ductility is smaller compared to HR/316L. The minimum creep rate is reached at significantly lower creep extensions for all parameter combinations tested. A heat treatment at 450 °C / 4 h did not cause significant changes in the microstructure and tensile behavior. An additional heat treatment at 900 °C / 1 h caused a decrease in the proof stress of PBF-LB/M/316L. However, it still remained higher than the one of HR/316L by a factor of 1.5x. The deformation characteristics were hardly affected. Regarding the creep behavior, this latter heat treatment at 900 °C / 1 h caused longer secondary and tertiary creep stages, and the creep strain increased significantly. The fracture characteristics generally differed, which happened not only but especially with increasing test temperature, where intergranular cracking often took place in PBF-LB/M/316L. The cellular structure is considered the main factor contributing to the different mechanical properties compared to the HR/316L variant. In addition, grain morphology, stacking fault energy, and nitrogen content might play a role. KW - AGIL KW - Additive Fertigung KW - Laser-Pulverbettschmelzen KW - Mikrostrukturentwicklung KW - 316L KW - LCF KW - Kriechen KW - Additive Manufacturing KW - Microstructure KW - Mechanical Properties KW - Mechanische Eigenschaften PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-597143 DO - https://doi.org/10.14279/depositonce-19828 SP - 1 EP - 190 CY - Berlin AN - OPUS4-59714 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meinderink, D. A1 - Kielar, C. A1 - Sobol, Oded A1 - Ruhm, L. A1 - Rieker, F. A1 - Nolkemper, K. A1 - Orive, A. G. A1 - Özcan Sandikcioglu, Özlem A1 - Grundmeier, G. T1 - Effect of PAA-induced surface etching on the adhesion properties of ZnO nanostructured films N2 - Zinc oxide - polymer interfaces are known to exhibit interesting properties regarding molecular adhesion. This work is aimed at the investigation of the effect of the morphology and surface chemistry on the macroscopic adhesion of a model epoxy-based adhesive to nanorod (ZnO NR) and nanocrystalline (ZnO NC) ZnO-modified surfaces. Both ZnO films have been prepared using hydrothermal synthesis on hot-dip galvanized steel (HDG) surfaces by varying the precursor chemistry in order to control the film morphology. Poly (acrylic acid) (PAA) was used to improve the interfacial adhesion by modifying the morphology and surface chemistry of ZnO nanostructured films. The strong interaction of PAA from a dilute and neutral aqueous solution with the ZnO nanocrystallites was shown to significantly improve the interfacial adhesion by means of a nanoetching process. It was shown that the wet peel-forces correlate well with the considered morphology and surface chemistry. KW - Interfacial stability KW - Morphology control KW - Poly(acrylic acid) KW - Adhesion by mechanical interlocking KW - ZnO films KW - ZnO nanorods Nanocrystalline PY - 2021 DO - https://doi.org/10.1016/j.ijadhadh.2021.102812 SN - 0143-7496 VL - 106 SP - 102812 PB - Elsevier Ltd. CY - Amsterdam AN - OPUS4-52600 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Roveda, Ilaria A1 - Serrano-Munoz, Itziar A1 - Haubrich, J. A1 - Requena, G. A1 - Madia, Mauro T1 - Influence of post-process heat treatments on the fatigue crack propagation behaviour of a PBF-LB/M AlSi10Mg alloy N2 - The microstructure has a great influence on short fatigue crack growth in metallic materials. Laser-based Powder Bed Fusion AlSi10Mg alloys exhibit in the as-built condition a fine fibrous Si structure and a supersaturated solid solution of Si in the α-Al matrix, which is significantly modified by heat treatments starting already at temperatures under 260 °C. This study focuses on the influence of post-process heat treatments on the microstructural evolution and the resulting fatigue crack growth resistance. As compared to the as-built condition, two heat treatments at 265 °C/1 h and at 300 °C/2 h are found to be beneficial to the fatigue crack growth resistance of the investigated material. KW - Additive manufacturing KW - Fatigue crack growth KW - Cyclic R-curve KW - Heat treatment PY - 2023 DO - https://doi.org/10.1016/j.ijfatigue.2023.107808 SN - 0142-1123 VL - 175 SP - 1 EP - 12 PB - Elsevier Ltd. AN - OPUS4-57822 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schartel, Bernhard T1 - Flame Retardancy Features Sustainability Food for Thought, Fake Fiction, and Future N2 - Sustainability (environmental conservation for the economic welfare and prosperity for all) would revolutionise the plastics industry were it to become predominant practice as a linear, fossil-fuel–based economy is switched to a carbon circular one. Hence, the innovative field of flame-retardant polymeric materials should lend its strength to drive this challenge. Visionary solutions are proposed to inspire us, while the implementation of economically feasible concepts take us forward into the future. A critical overview of current trends is presented, using examples from the literature and our own recent projects. The examples lead from the use of natural materials with some intrinsic flame retardancy, via biocomposites, to using renewable sources for flame retardants. Natural flame retardants and adjuvants are highlighted, motivating our vision. Some of the visionary approaches such as flame-retardant poly(limonene carbonate) or wastewater phosphorus enriched micro algae as a sustainable flame retardant are rather innovative. Further, natural material streams find their way into polymer mass production as fillers, adjuvants, or renewable educt sources; industrial waste streams open the door to sustainable solutions, because they avoid competition for land with farming or virgin forests. Remarks will address recycling, flame retardant vitrimers are potential materials for recyclable thermosets. Only convincing property profiles will prevail both for exploiting renewable sources and circular design; sustainability must not be merely tolerated as an additional demand but should instead be recognized as a solution ensuring our economic welfare now and in the future. Acknowledgement: Funding: BMBF WTZ 01DN16040, DFG Scha 730/19 u. 20, VW-Stiftung: Experiment 97437, BMBF KMU Innovativ 031B1289B. People: A Battig, R Bhatia, J Chacon Castro, M Dudziak, SF Falkenhagen, FR Gleuwitz, a.o. (BAM) and G Sánchez Olivares (CIATEC), R Dey (Constructor University), A Greiner (Bayreuth), a.o. T2 - 19th Bayreuth Polymer Symposium CY - Bayreuth, Germany DA - 21.09.2025 KW - Poly(limonene carbonate) KW - Flame retardant biocomposites KW - Wastewater phosphorus enriched micro algae KW - Non-vegan flame retardant KW - Flame retardant vitrimers KW - Bio-based flame retardant PY - 2025 AN - OPUS4-64204 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dariz, P. A1 - Neubauer, J. A1 - Goetz-Neunhoeffer, F. A1 - Schmid, Thomas T1 - Calcium aluminates in clinker remnants as marker phases for various types of 19th-century cement studied by Raman microspectroscopy N2 - In the second half of the 19th century, Roman and Portland cements played an essential role as active hydraulic binder material in building construction and façade ornamentation. Size and heterogeneous phase assemblage of unhydrated cement clinker remnants in historical cement stone differ significantly from those of remnants occurring in modern Portland cement clinker burnt in rotary kilns due to limitations of the production technology available in the 19th century (e.g., comminution and homogeneity of the feedstock, burning temperature and regime in the intermittently operated shaft kilns, grinding machinery). In the common analytical approach, thin sections and fracture surfaces of historical Roman and Portland cement mortars are characterised regarding their mineralogical composition and microstructure using optical and electron microscopic imaging techniques. Raman microspectroscopy can be additionally employed for petrographic examination, overcoming some limitations of the methods used so far. The determination of the phase content of residual cement clinker grains in the hydrated matrix allows for the differentiation of Roman and Portland cement binders. As marker phases, we propose the calcium aluminates CA, C12A7, C2AS and C3A – besides the commonly used calcium silicates C2S and C3S – because of their different formation temperatures and stability fields. This study focuses on the identification of different calcium aluminate and aluminoferrite phases in clinker remnants in samples of cast ornaments of three buildings in Switzerland raised between 1875 and 1893; the obtained Raman spectra are compared with fingerprint spectra of the corresponding pure, synthesised clinker phases collected with the same instrument for an unambiguous data interpretation. In addition to these phases, mainly minerals showing no hydraulic activity, such as, wollastonite CS, rankinite C3S2, free lime, portlandite, iron oxides, garnets, augite, albite and feldspathoids have been identified in the sampled historical cement stones by Raman microspectroscopy. As there is a strong relationship between coexisting clinker phases and the chemical composition of the raw meal as well as the burning and cooling history during clinkering, the results can help in understanding the physical and mechanical characteristics of historical cement mortars. This knowledge is fundamental for the choice and the formulation of appropriate repair materials with tailored properties employed in the field of restoration and preservation of the architectural heritage of the 19th and early 20th centuries. KW - Roman cement KW - Meso Portland cement KW - Portland cement KW - Clinker relicts KW - Raman microspectroscopy PY - 2016 DO - https://doi.org/10.1127/ejm/2016/0028-2577 SN - 0935-1221 SN - 1617-4011 VL - 28 IS - 5 SP - 907 EP - 914 AN - OPUS4-39046 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beygi Nasrabadi, Hossein T1 - Domain-level ontology formulation based on the Platform Material Digital (PMD) ontology: case study Brinell hardness N2 - A large amount of publicly available data is reproduced every day in the field of materials science, while these kind of material data can have different formats and types like paper-type publications, standards, datasheets or isolated datasets in repositories. However, gathering a specific library from such extensive and diverse material data is always challenging for the materials scientists and engineers, since the time-related limitations are not allowed to fully access the large publicly available databases; search across these disparate databases, manage the large volumes of heterogeneous datasets, and integrate data from multiple sources. To address these challenges and make data findable, accessible, interoperable, and reusable (FAIR), an efficient data management system is necessary to build comprehensive, documented, and connected data spaces in the future. A formal standardized knowledge representation through an ontology can address such problems and make data more available and interoperable between related domains. Ontology can also rich machine processable semantic descriptions that increases the performance of scientific searches. In this regard, the Platform MaterialDigital (PMD) is currently working on developing a high-level ontology for the materials and material related processes. For example, in one of the PMD projects of “KupferDigital”, we will try to develop a data ecosystem for digital materials research based on ontology-based digital representations of copper and copper alloys. As a case study, this paper describes the methodology for ontology development of Brinell hardness, based on PMD core ontology. The methodology we describe includes the following steps; gathering the required domain terminology from different resources like standards (DIN EN ISO 6506-1) and test reports, representing the performance of a standard-conformant hardness test and the treatment of the recorded values up to a “reportable” hardness value for a material, designing the process chain according to the semantic technologies, and developing a domain-level ontology of Brinell hardness based on PMD ontology semantic formalization. Apart the mentioned methodology, some interesting tools and methods were introduced and ontology design challenges and possible solutions for modelling materials and processes were discussed. Furthermore, a dataset from the Brinell hardness measurement of cast copper samples is prepared for testing the query process. T2 - MSE 2022 CY - Darmstadt, Germany DA - 27.09.2022 KW - Copper KW - Materials Science KW - Ontology KW - Platform MaterialDigital (PMD) KW - Brinell hardness PY - 2022 AN - OPUS4-56092 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bakir, Nasim A1 - Pavlov, V. A1 - Zavjalov, S. A1 - Volvenko, S. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Development of a novel optical measurement technique to investigate the hot cracking susceptibility during laser beam welding N2 - Using a novel optical measurement technique together with the optical flow algorithm, a two-dimensional deformation analysis during welding was conducted. The presented technique is the first to provide a measurement of the full strain field locally in the immediate vicinity of the solidification front. Additionally, the described procedure of the optical measurement allows the real material-dependent values of critical strain and strain rate characterizing the transition to hot cracking during laser welding processes to be determined. Furthermore, the above-mentioned technique is independet on the welding process, which means, it can be also used for arc welding processes. Dependency between the external strain rate and the critical local strain and strain rate has been observed. That is to say, the critical local strain and strain rate is increased with an increase of the strain rate.Moreover, this technique allows automatic identification of the cases that can be critical for the solidification crack formation by monitoring the state of strain on the crack-sensitive region within the mushy zone. KW - Optical measurment technique KW - Hot crack KW - Critical strain KW - Laser beam welding PY - 2019 DO - https://doi.org/10.1007/s40194-018-0665-8 SN - 0043-2288 VL - 63 IS - 2 SP - 435 EP - 441 PB - Springer Berlin Heidelberg CY - Berlin AN - OPUS4-47761 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bär, Jürgen T1 - Determination of the Kitagawa-Takahashi Diagram using DC Potential Drop Measurements N2 - The Kitagawa-Takahashi Diagram is an important tool for describing the fatigue limit of components containing defects. The models used for its description differ, particularly in the transition region corresponding to the short crack regime. Therefore, for a reliable statement about the fatigue limit in this area, an experimental validation of the curve is necessary. However, the standardized stair-case method requires a large number of samples and has a long test duration. In this work, a method is presented that allows a simpler and faster validation of the Kitagawa-Takahashi Diagram in the region of short cracks. Notches with a defined width and depth were manufactured in flat samples of a low-alloyed steel with two different heat treatments using an engraving laser. This method allows to produce very sharp notches without plastic deformation and with only a slight thermal influence on the surrounding material. The samples prepared in this way were fatigued with block wise increasing loads until failure. Cracks are detected by means of a direct current potential drop method. The length of the loading block (number of cycles) is determined by the measured potential drop. This procedure enables a reliable and precise determination of the limit stress for the respective notch size with a low experimental effort and time consumption. T2 - 5th International Symposium on Fatigue Design and Material Defects CY - Trento, Italy DA - 14.05.2025 KW - Fatigue limit KW - Material defects KW - Kitagawa-Takahashi Diagram KW - DC Potential Drop PY - 2025 AN - OPUS4-63145 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bayerlein, Bernd T1 - Digitalisierung der Materialien in PMD & Mat-o-Lab - Eine normkonforme Anwendungsontologie des Zugversuchs N2 - Zur Bewältigung der Herausforderung bei der Digitalisierung von Materialien und Prozessen ist eine mit allen Stakeholdern konsistente Kontextualisierung von Materialdaten anzustreben, d.h. alle erforderlichen Informationen über den Zustand des Materials einschließlich produktions- und anwendungsbezogener Änderungen müssen über eine einheitliche, maschinenlesbare Beschreibung verfügbar gemacht werden. Dazu werden Wissensrepräsentationen und Konzeptualisierungen ermöglichende Ontologien verwendet. Erste Bemühungen in den beiden Projekten Plattform Material Digital und Materials-open-Laboratory führten zur Erstellung von Anwendungsontologien, die Prozesse und Testmethoden explizit beschreiben. Dabei wurde u.a. der Zugversuch an Metallen bei Raumtemperatur nach DIN EN ISO 6892-1 ontologisch beschrieben. Diese als Beispiel dienende Ontologieentwicklung wird in dieser Präsentation vorgestellt. T2 - Werkstoffprüfung 2021 CY - Online meeting DA - 02.12.2021 KW - Ontologie KW - Semantisches Web KW - Wissensrepräsentation KW - Digitalisierung KW - Zugversuch PY - 2021 AN - OPUS4-53929 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Drexler, A A1 - Konert, Florian A1 - Sobol, Oded A1 - Rhode, Michael A1 - Domitner, J A1 - Sommitsch, C A1 - Böllinghaus, Thomas T1 - Enhanced gaseous hydrogen solubility in ferritic and martensitic steels at low temperatures N2 - Metals that are exposed to high pressure hydrogen gas may undergo detrimental failure by embrittlement. Understanding the mechanisms and driving forces of hydrogen absorption on the surface of metals is crucial for avoiding hydrogen embrittlement. In this study, the effect of stress-enhanced gaseous hydrogen uptake in bulk metals is investigated in detail. For that purpose, a generalized form of Sievert's law is derived from thermodynamic potentials considering the effect of microstructural trapping sites and multiaxial stresses. This new equation is parametrized and verified using experimental data for carbon steels, which were charged under gaseous hydrogen atmosphere at pressures up to 1000 bar. The role of microstructural trapping sites on the parameter identification is critically discussed. KW - Hydrogen KW - Thermodynamic modelling KW - Pressure-dependent solubility KW - Steel KW - Trapping PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-559307 DO - https://doi.org/10.1016/j.ijhydene.2022.09.109 SN - 0360-3199 VL - 47 IS - 93 SP - 39639 EP - 39653 PB - Elsevier Ltd. AN - OPUS4-55930 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tan, Yi A1 - Wachtendorf, Volker A1 - Klack, Patrick A1 - Kukofka, Tobias A1 - Ruder, J. A1 - Schartel, Bernhard T1 - Durability of the flame retardance of ethylene-vinyl acetate copolymer cables: Comparing different flame retardants exposed to different weathering conditions N2 - Scientific publications addressing the durability of the flame retardance of cables during their long-term application are rare and our understanding lacks. Three commercial flame retardants, aluminum hydroxide, aluminum diethyl phosphinate (AlPi-Et), and intumescent flame retardant based on ammonium polyphosphate, applied in ethylene-vinyl acetate copolymer (EVA) model cables, are investigated. Different artificial aging scenarios were applied: accelerated weathering (UV-irradiation/temperature/rain phases), humidity exposure (elevated temperature/humidity), and salt spray exposure. The deterioration of cables’ surface and flame retardancy were monitored through imaging, color measurements, attenuated total reflectance Fourier transform infrared spectroscopy, and cone calorimeter investigations. Significant degradation of the materials’ surface occurred. The flame retardant EVA cables are most sensitive to humidity exposure; the cable with AlPi-Et is the most sensitive to the artificial aging scenarios. Nevertheless, substantial flame retardance persisted after being subjected for 2000 h, which indicates that the equivalent influence of natural exposure is limited for several years, but less so for long-term use. KW - Durability KW - Flame retardant KW - Cable KW - Weathering KW - Cone calorimeter PY - 2020 DO - https://doi.org/10.1002/APP.47548 SN - 0021-8995 VL - 137 IS - 1 SP - 47548 PB - Wiley AN - OPUS4-50237 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yang, Fan A1 - Meng, Xiangmeng A1 - Bachmann, Marcel A1 - Artinov, Antoni A1 - Putra, Stephen Nugraha A1 - Rethmeier, Michael T1 - Numerical analysis of the influence of an auxiliary oscillating magnetic field on suppressing the porosity formation in deep penetration laser beam alloys of aluminum alloys N2 - The contactless magnetohydrodynamic technology has been considered as a potential and promising method to improve the weld qualities of deep penetration laser beam welding. In this paper, numerical investigations are conducted to study the influence of the auxiliary oscillating magnetic field on the porosity suppression in laser beam welding of 5754 aluminum alloy. To obtain a deeper insight into the suppression mechanism, a three-dimensional transient multi-physical model is developed to calculate the heat transfer, fluid flow, keyhole dynamic, and magnetohydrodynamics. A ray tracing algorithm is employed to calculate the laser energy distribution on the keyhole wall. A time-averaged downward Lorentz force is produced by an oscillating magnetic field. This force acts in the molten pool, leading to a dominant downward flow motion in the longitudinal section, which blocks the bubble migration from the keyhole tip to the rear part of the molten pool. Therefore, the possibility for the bubbles to be captured by the solidification front is reduced. The electromagnetic expulsive force provides an additional upward escaping speed for the bubbles of 1 m/s ~ 5 m/s in the lower and middle region of the molten pool. The simulation results are in a good agreement with experimental measurements. Based on the results obtained in this study, a better understanding of the underlying physics in laser beam welding enhanced by an auxiliary oscillating magnetic field can be provided and thus the welding process can be further optimized reducing the porosity formation. T2 - 13th International Seminar Numerical Analysis of Weldability CY - Seggau, Austria DA - 04.09.2022 KW - Deep penetration laser beam welding KW - Oscillating magnetic field KW - Numerical simulation KW - Porosity KW - Molten pool behaviour PY - 2023 SN - 2410-0544 VL - 13 SP - 237 EP - 254 PB - Verlag der Technischen Universität Graz AN - OPUS4-58804 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kiyak, Yusuf A1 - Madia, Mauro A1 - Zerbst, Uwe A1 - Schork, B. T1 - Ermittlung der Wöhlerkurve von Schweißverbindungen mittels bruchmechanischer Methoden N2 - In diesem Aufsatz wird eine analytische Prozedur zur bruchmechanischen Beschreibung des Schwingverhaltens von Schweißverbindungen beschrieben, die im Rahmen des DFG-AiF-Clusters IBESS entwickelt wurde. Es wurden drei Verbindungen untersucht (Stumpfstöße, Kreuzstöße und Längssteifen), die aus warmgewalzten Stahlplatten produziert wurden. Die analytische Modellierung basierte auf drei wichtigen Aspekten: Quantitative Beschreibung der Rissausbreitung mechanisch-kurzer Risse; Statistische Effekte infolge der Variabilität der lokalen Schweißnahtgeometrie; Modellierung der Mehrfachrissinitiierung und des Mehrfachrisswachstums. Im Folgenden wird die Methodik vorgestellt und ihre Validierung an einem ausgewählten Beispiel diskutiert. T2 - 43. Tagung des DVM-Arbeitskreises Betriebsfestigkeit CY - Steyr, Austria DA - 12.10.2016 KW - Schwingfestigkeit KW - Wöhlerkurve KW - Bruchmechanik KW - Schweißverbindung PY - 2016 SN - 0944-522 SP - 197 EP - 208 AN - OPUS4-37866 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fabry, Çağtay T1 - WelDX – Entwicklung und Anwendung eines einheitlichen Dateiformates für das Lichtbogenschweißen N2 - Ziel des WelDX Forschungsvorhabens ist es, den Austausch wissenschaftlicher Forschungsdaten aus dem Bereich der Schweißtechnik auf Basis eines einheitlichen Open Source Dateiformates zu ermöglichen und damit die Einhaltung und Dokumentation geeigneter Qualitätsstandards zu fördern. Im Zuge der Projektarbeit wird die Zusammenarbeit und der Wissenstransfer schweißtechnischer Institute zunächst auf nationaler Ebene gefördert und die Bildung eines von der Fachcommunity getragenen Kuratoriums zur Betreuung und Weiterentwicklung des Dateiformates und der Ausarbeitung zugehöriger Qualitätsstandards angestrebt. T2 - DVS AG V 2.8 Workshop "Lichtbogenphysik" CY - Krefeld, Germany DA - 10.03.2020 KW - Schweißen KW - Forschungsdatenmanagement KW - Open science KW - Open data KW - Digitalisierung PY - 2020 AN - OPUS4-50679 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas A1 - Fabry, Çağtay A1 - Hirthammer, Volker A1 - Rethmeier, Michael T1 - Open Science in der Schweißtechnik N2 - Darstellung der aktuellen Situation sowie des Potenzials von Forschungsdatenmanagement und OpenScience in der Schweißtechnik. T2 - WelDX - Open Science Seminar CY - BAM Berlin, Germany DA - 04.03.2020 KW - Digitalisierung KW - Schweißtechnik KW - OpenScience KW - Forschungsdatenmanagement PY - 2020 UR - https://www.bam.de/Content/DE/Veranstaltungen/2020/2020-03-09-weldx-open-science-seminar.html AN - OPUS4-51857 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Üstündag, Ömer A1 - Bakir, Nasim A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Thermal Cycles and Charpy Impact Toughness of Single-Pass Hybrid Laser-Arc Welded Thick-Walled Structures N2 - The study deals with the influence of the heat input on the thermal cycles and Charpy impact toughness for hybrid laser-arc welding of 25 mm thick structural steel S355J2 using a 20-kW high-power laser in combination with an electromagnetic weld pool support. The main focus is on the change of the mechanical properties over the entire seam thickness. The cooling times were measured using a pyrometer in combination with an optical fibre in three different locations near to fusion lines corresponding to different heights of the seam. Also, Charpy impact specimens were taken from different parts of the weld joint corresponding to the different heights. The influence of the heat input was investigated for 1.8 kJ mm-1 and 3.2 kJ mm-1. Despite the observed decreased values of both t8/5-cooling time and the Charpy impact toughness in the root part of the seam, the required values could be reached in dependance on applied heat input. T2 - Lasers in Manufacturing Conference 2021 CY - Online meeting DA - 21.06.2021 KW - laser hybrid welding KW - Charpy impact toughness KW - thick plate welding KW - thermal cycles PY - 2021 SP - 1 EP - 8 AN - OPUS4-53926 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Olbricht, Jürgen A1 - Agudo Jácome, Leonardo A1 - Jürgens, Maria A1 - Roohbakhshan, Farshad A1 - Fedelich, Bernard A1 - Skrotzki, Birgit T1 - Cyclic loading performance and related microstructure evolution of ferritic-martensitic 9-12% Cr steels N2 - The current competitive situation on electricity markets forces power plants into cyclic operation regimes with frequent load shifts and starts/shutdowns. In the present work, the cyclic mechanical behavior of ferritic-martensitic 9-12 % Cr steels under isothermal and thermomechanical loading was investigated for the example of grade P92 material. A continuous softening was observed under all loading conditions. The introduction of hold periods to the applied cycles reduced material lifetime, with most prominent effects at technologically relevant small strain levels. The microstructural characterization reveals a coarsening of the original “martensitic” lath-type microstructure to a structure with polygonal subgrains and reduced dislocation density. The microstructural data forms the input for a physically-based modelling approach. T2 - 44th MPA-Seminar CY - Leinfelden/Stuttgart, Germany DA - 17.10.2018 KW - Ferritic-martensitic steels KW - Cyclic loading KW - Microstructure evolution PY - 2018 SP - 259 EP - 265 AN - OPUS4-47118 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockenhäuser, Christian T1 - Quantitative determination of microstructural parameters from TEM – Part II N2 - Presentation of quantitative microstructural parameter determination from Transmission electron microscopy (TEM) T2 - DFG Priority Program 1713 Docus Group Meeting CY - Berlin, Germany DA - 27.06.2016 KW - Dark-field transmission electron microscopy (DFTEM) KW - 2618A KW - S-Phase KW - Volume fraction KW - Microstructure PY - 2016 AN - OPUS4-36706 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - IUC02: Framework for Curation & Distribution of Reference Datasets (On the example of Creep Data of Ni Based superalloys) N2 - A research data management framework to conceptualize & implement a digital infrastructure for the Generation, Distribution, and Utilization of reference datasets of materials is presented. The documentation of the test data is often incomplete. This concerns, e.g., material’s manufacturing process or chemical composition, or test equipment’s description and its calibration status. Our concept addresses this issue by proposing the implementation of a requirements profile. A crucial part of the concept is to reach a community-agreement on the definition of reference data and on the underlying data schema and vocabulary. In this presentation a general workflow overview and the relevance of selected individual subworkflows is presented. T2 - MSE Research Data Forum 2025 CY - Siegburg, Germany DA - 08.07.2025 KW - NFDI MatWerk KW - Referenzdaten KW - Kriechen PY - 2025 AN - OPUS4-64881 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockenhäuser, Christian T1 - Microstructural characterisation of ageing and creep of 2618A N2 - Presentation of microstructural characterisation results for alloy 2618A T2 - Projektausschusssitzung mit Industrivertretern der Forschungsvereinigung Verbrennungskraftmaschinen (FVV) CY - Frankfurt a. M., Germany DA - 07.04.2016 KW - Dark-field transmission electron microscopy (DFTEM) KW - 2618A KW - S-Phase KW - Coarsening KW - Microstructure PY - 2016 AN - OPUS4-36705 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rehmer, Birgit T1 - Thermo-mechanical fatigue of heat resistant austenitic cast iron EN-GJSA-NiSiCr35-5-2 (Ni-Resist D-5S) N2 - Austenitic cast iron was primarily used as material for pumps and mountings due to their excellent corrosion resistance. Certain grades, especially those with spherical graphite morphology, offer also a good high temperature strength and a high scaling resistance, which opened new fields of application e.g. for casing part of gas turbines, exhaust manifolds and turbo chargers. For such applications, a high ductility and creep resistance is beneficial, as exhibited by the studied alloy EN-GJSA-XNiSiCr35-5-2. Its high Ni-content produces the austenitic matrix, while Cr increases strength, hardness and scaling resistance. The alloy is standardized according to DIN EN 13835 with respect to chemical composition and mechanical properties (strength, elongation at fracture, Young's modulus, hardness and impact energy) at room temperature. However, data on mechanical properties at high temperature were rarely published in the open literature. In a recently completed research project, we comprehensively characterized the alloy EN-GJSA-XNiSiCr35-5-2 in terms of its temperature dependent mechanical behavior concerning strength and to isothermal as well as non-isothermal fatigue behavior. The results were used to calibrate a material and lifetime model. TMF tests were carried out with a constant minimum temperature (Tmin = 400 °C) and varying maximum temperatures (Tmax = 700 °C, 800 °C, 900 °C) with hold times of 180 s at Tmax and two phase angles (in-phase (IP), 180° out-of-phase (OP)). The investigated alloy showed a strongly deviating TMF behavior as compared to ferritic SiMo alloys investigated in a previous project: the austenitic material exhibits a comparable strength under OP- and IP-TMF loading, while the ferritic alloys showed a distinct higher strength under IP- than under OP-TMF load. At Tmax = 700 °C and 900 °C, the lifetime of Ni-Resist in IP-tests is slightly longer than that of OP-tests, while it is vice versa at Tmax = 800 °C. The IP-tests at Tmax = 900 °C show a comparable lifetime as OP-tests at Tmax = 700 °C and 800 °C, which was unexpected for such a high testing temperature. When plotting the stress range versus N it becomes clear that the behavior at Tmax = 900 °C is different from the other investigated temperatures: at 700 °C and 800 °C the stress-curve exhibits a range of stabilized stress for both phase angles. This is also true for the OP-tests at Tmax = 900 °C. However, all IP-tests at Tmax = 900 °C show a continuous cyclic softening from the beginning on. The stiffness of the test pieces decrease continuously with increasing number of cycles and their surfaces show numerous cracks. Complementary metallographic investigations showed that beside classical fatigue damage with cracks initiated at the surface, intergranular creep damage was found in the volume of the test pieces. Pores and cracks are formed at grain boundaries perpendicular to the applied load. This is also a distinct difference to the SiMo alloys. T2 - 3rd International Workshop on Thermo-mechanical Fatigue CY - Berlin, Germany DA - 27.04.2016 KW - cast iron. fatigue KW - cyclic softening PY - 2016 AN - OPUS4-35912 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockenhäuser, Christian T1 - Microstructural evolution of the S-phase in aluminium alloy 2618A during ageing and creep N2 - The degradation of alloy 2618A due to coarsening of the S-phase was investigated. Dark-field transmission electron microscopy (DFTEM) results are presented and the discussed focusing on the implications considering the degradation mechanism. T2 - 15th International Conference on Aluminium Alloys (ICAA 15) CY - Chongqing, China DA - 12.06.2016 KW - 2618A KW - Dark-field transmission electron microscopy (DFTEM) KW - Coarsening KW - S-phase KW - Microstructure PY - 2016 AN - OPUS4-36704 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Gröschl, Christian T1 - Examination of stress and strain in glass structures during pressure treatment using FEM simulation and experimental tests N2 - Glass is an amorphous material. When compared to steel, both its density and weight is three times lower. Its high theoretical strength makes it stand out as a premier material for a variety of applications. One such application is acting as a pressure resistant vessel for gas storage. Because glass has a high theoretical strength this makes it potentially suitable to withstand much higher pressures than steel or composite vessels. As a result of its brittle character, glass breaks when reaching a critical stress level. Therefore, the stress distribution during pressure load needs to be homogeneous without local stress peaks. At those peaks an initial crack will occur and the material will break. This PhD thesis is primarily concerned with the determination of the strength of several structures made of single hollow glass fibers during inner pressure treatment. Therefore, different kinds of hollow glass structures with varying parameters of shape and dimension were examined concerning their strength by determining the burst pressure. The burst pressure method was compared to the tensile test method, which poses the common test method for examining the strength of a material. The conclusion reached was that both test methods lead to comparable results and therefore, the burst pressure method poses an adequate tool for examining the strength of a hollow material against inner pressure. Another tool used in this thesis is the Finite Elements Method (FEM) simulation of internal stress and expansion of glass structures during pressure treatment. FEM was used to validate the burst pressure test results. A few selected material parameters needed to be incorporated, most notably the Young’s Modulus. Therefore, the expansion of single glass fibers was measured with light microscope during pressure load. Within the parameters of expansion, wall thickness and applied pressure, the Young’s Modulus was calculated with the Barlow’s Formula. According to the results, different two-dimensional models from single fibers to complex structures with up to 1000 single fibers were constructed and simulated with the CFD software Comsol Multiphysics. The expansion as well as the principal stress during pressure load was calculated. Different dimensions as well as different geometries of the glasses were considered to find a structure with the highest possible free volume and at the same time as less stress peaks as possible. This calculation was made in order to determine the best structure for gas storage. For this purpose the calculations were done with different dimensions of round single fibers right up to hexagonal structures consisting of more than one thousand round single fibers, which resulted in constant expansion of the structure. Furthermore, the problem of occurring interspaces between round single fibers, regarding their burst pressure-decreasing influence, was approached. Closing these interspaces with glass or other materials to avoid unsolicited pressure load led to increased strength of the structure and low storage capacities due to the increased weight and less free inner volume. The behavior of hexagonal fibers was determined as single fiber as well as in bundled condition. The walls between two hexagonal single fibers with applied inner pressure showed homogeneously distributed stress. Merely the outer walls without counter pressure showed high deformation and high structural stress. Based on that knowledge, several structures were modeled varying in different aspects. The fibers with hexagonal shape showed optimal stress distribution and high storage capacities because of high free inner volume, provided that these fibers are surrounded by additional fibers with identical inner pressure. Reducing the wall thickness for even higher free inner volume led to similar distribution but higher stress and expansion. To overcome the problem with the high stress at the outer fibers, the influence of outer fibers with different shape and dimension was simulated as well as the influence of solid glass fibers at the outer layer of the structure. The results showed that a structure with hexagonal thin-walled fibers should be surrounded by round fibers with higher wall thickness. This way the high stress peaks at the outer fibers are lowered. The examined practical strength of glass is about 100 to 1000 times lower than the theoretical strength. This is caused by defects, which may occur at the glass surface by handling or inside the material by defective production. Since the modeled results are based on the theoretical strength, the optimal wall thickness with a good compromise of strength and free inner volume needs to be found in practical tests. If further handling of the structures is necessary, an outer layer of solid fibers works as a protection layer against damages at the outer hollow glass fibers and increases the strength. Additionally, the influence of collapsing fibers inside a structure on the remaining system has been modeled as well as the influence of defects like holes or cracks at the surface or manufacturing induced defects inside the material. Any kind of defect leads to areas of high stress, whereby failure occurrence will be encouraged. In order to approve the theoretical results, the simulated structures were compared to the previously manufactured and tested ones. Due to the burst pressure test results, the tested structures showed low strength compared to the theoretical strength. This was primarily caused by the existence of defects in the material and on the surface of the glass structures. Therefore, the production process needs to be optimized in order to prevent such defects. Furthermore, an additional protection against outer influence like air humidity or the physical contact to other materials is required. KW - Glass structures KW - Hollow fibres KW - Stress and strain PY - 2016 SP - 1 EP - 252 PB - Universitätsbibliothek CY - Magdeburg AN - OPUS4-39257 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Böllinghaus, Thomas A1 - Mente, Tobias A1 - Wongpanya, Pornwasa A1 - Viyanit, Ekkarut A1 - Steppan, Enrico ED - Böllinghaus, Thomas ED - Lippold, J. C. ED - Cross, C. E. T1 - Numerical modelling of hydrogen assisted cracking in steel welds N2 - Hydrogen assisted stress corrosion and cold cracking represent still a major topic regarding the safety of welded steel components against failure in many industrial branches. Hydrogen might be introduced during fabrication welding or might be taken up from an environment during sour service or at cathodic protection. Additionally, understanding and avoidance of hydrogen entry into weld microstructures from gaseous pressurized environments becomes increasingly important for renewable energy components. There are two types of metallurgical mechanisms associated with hydrogen assisted cracking, i.e. the cracking as well as hydrogen transport and trapping mechanisms. For numerical modelling, it has to be considered that both types are not independent of each other, that the mechanisms are not yet completely clarified and that validation of such models strongly depends on implementation of the correct hydrogen related materials properties. However, quite significant achievements have been made in modelling of hydrogen assisted cracking by indirect coupling of thermal, stress-strain as well as hydrogen uptake and diffusion analyses. After a brief introduction into the subject and by revisiting various proposed cracking mechanisms, the present contribution focuses on recent developments of a numerical model based on a comparison of actual hydrogen concentrations and mechanical loads with respective hydrogen dependent material properties as crack initiation and propagation criteria. The basic procedure for numerical simulation of crack initiation and propagation is outlined and it is shown how such numerical simulations can be validated experimentally. Furthermore, it is highlighted how such a procedure has been extended to a comprehensive model for life time prediction of welded steel pipeline components and experimentally verified. Finally, it is outlined how the model can be extended to simulate cracking in heterogeneous steel microstructures on the different scales. KW - hydrogen assisted cracking KW - numerical simulation KW - supermartensitic stainless steel KW - high strength low alloyed structural steel KW - duplex stainless steel PY - 2016 UR - http://link.springer.com/chapter/10.1007%2F978-3-319-28434-7_18 UR - http://www.springer.com/us/book/9783319284323 SN - 978-3-319-28432-3 SN - 978-3-319-28434-7 DO - https://doi.org/10.1007/978-3-319-28434-7_18 SP - Part VI, 383 EP - 439 PB - Springer International Publishing CY - Switzerland ET - 1 AN - OPUS4-35593 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Neumann, Benedikt A1 - Biegler, Max A1 - Goecke, Sven-Frithjof A1 - Rethmeier, Michael T1 - Detektion von Bindefehlern beim DED-Arc T1 - Detection of Lack of Fusion during DED-Arc N2 - Based on artificial intelligence (AI) developed for monitoring arc welding, this article presents a deep neural network for monitoring lack of fusion defects in wire arc additive manufacturing of aluminium. The aim is to detect defects in built-up volumes on the basis of weld source data. These can be successfully processed by the algorithm presented and a trained AI. The achieved accuracy of the network is 90 percent. N2 - In dem Beitrag wird aufbauend auf Machine-Learning-Modellen, welche bereits zum Überwachen des Schutzgasschweißen erforscht wurden, ein tiefes neuronales Netz (DNN) zum Monitoring beim DED-Arc von Aluminium vorgestellt. Ziel ist die Detektion von Bindefehlern in den aufgebauten Volumina auf Grundlage von in Echtzeit gemessenen Schweißstromquellensignalen. Es werden Merkmalsvariablen durch Vorverarbeitung extrahiert sowie die Korrelation zwischen den Merkmalsvariablen und den Defekten analysiert. Durch den vorgestellten Algorithmus werden diese automatisiert als Input an ein DNN übergeben. Das entwickelte und trainierte neuronale Netz erkennt anhand signifikanter Merkmale aus den Strom- und Spannungsdaten Bindefehler mit einer Genauigkeit von ca. 90 Prozent. KW - DED-Arc KW - Aluminiumschweißen KW - Bindefehler KW - Prozessüberwachung KW - Maschinelles Lernen KW - Deep Neural Network PY - 2024 DO - https://doi.org/10.1515/zwf-2024-1107 VL - 8 SP - 577 EP - 583 PB - Walter de Gruyter GmbH AN - OPUS4-61630 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Raute, J. A1 - Marquardt, R. A1 - Biegler, M. A1 - Rethmeier, Michael T1 - Untersuchung zum Elektronenstrahlschweißen additiv gefertigter Ni-Basis-Bauteile N2 - Die vorliegende Untersuchung befasst sich mit dem Einfluss des Additive Manufacturing auf die Schweißeignung von Bauteilen aus Inconel 718. Hierfür wurden Proben mittels DED und L-PBF hergestellt und ihr Verhalten in Blindschweißversuchen anhand eines Vergleichs mit konventionellen Gussblechen untersucht. Im zweiten Schritt wurden die verschiedenen additiv hergestellten Proben mit dem Gussmaterial im I-Stoß sowie untereinander verschweißt. Als Schweißverfahren wurde für alle Proben das Elektronenstrahlschweißen angewandt. Zur Auswertung wurde anhand von Schliffen das Nahtprofil vermessen und die Proben auf Poren und Risse untersucht. Zusätzlich wurde die Dichte vermessen und eine Prüfung auf Oberflächenrisse durchgeführt. Das AM-Material zeigte dabei Unterschiede in Nahtform und Defektneigung im Vergleich zum Gusswerkstoff. Insbesondere die DED-proben neigten unter bestimmten Parameterkonstellationen verstärkt zu Porenbildung. Risse konnten nicht beobachtet werden. Trotz auftretender Nahtunregelmäßigkeiten wurde in den kombinierten AM-Schweißproben die Bewertungsgruppe C erreicht. Eine Prüfung der bestehenden Regelwerke zur Schweißnahtbewertung anhand der gewonnenen Erkenntnisse zu additiv gefertigten Proben im Elektronenstrahlschweißprozess zeigte keinen Ergänzungsbedarf. T2 - #additivefertigung: Metall in bestForm CY - Essen, Germany DA - 26.10.2022 KW - Elektronenstrahlschweißen KW - Additive Fertigung KW - Schweißnahtbewertung PY - 2022 SN - 978-3-96144-202-7 VL - 383 SP - 81 EP - 92 PB - DVS-Media GmbH AN - OPUS4-56173 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mente, Tobias A1 - Böllinghaus, Thomas ED - Somerday, B. P. ED - Sofronis, P. T1 - Mesoscale Numerical Simulation of Hydrogen-Assisted Cracking in Duplex Stainless Steels N2 - A two-dimensional numerical mesoscale model has been created representing a microstructure of a typical 2205/1.4462 duplex stainless steel to further elucidate the mechanisms of hydrogen-assisted crack initiation and propagation in multiphase non-hydride forming metallic microstructures. Hydrogen-assisted cracking (HAC) was simulated by considering different stress and strain behavior as well as different diffusion behavior in both phases. For simulation of crack initiation and propagation, the element elimination technique has been applied. The model allows the simulation of path-free crack propagation which contributes to a better understanding of the HAC process in two-phase microstructures. As a particular result, the analyses revealed that a global macroscopic elastic deformation might already cause plastic deformation in both phases entailing respective HAC. T2 - International Hydrogen Conference CY - Jakson Lake Lodge, Wyoming, USA DA - 11.09.2016 KW - Computer simulation KW - Cracking (Materials) KW - Fracture (Process) KW - Hydrogen KW - Stainless steel PY - 2017 SN - 978-0-7918-6138-7 DO - https://doi.org/10.1115/1.861387_ch67 SP - 589 EP - 596 PB - The American Society of Mechanical Engineers (ASME) CY - New York AN - OPUS4-45680 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yang, Chunliang T1 - Numerical analysis of ultrasonic vibration enhanced friction stir welding of dissimilar Al/Mg alloys N2 - The ultrasonic vibration enhanced friction stir welding (UVeFSW) process has unique advantages in joining dissimilar Al/Mg alloys. While there are complex coupling mechanisms of multi-fields in the process, it is of great significance to model this process, to reveal the influence mechanism of ultrasonic vibration on the formation of Al/Mg joints. In this study, the acoustic-plastic constitutive equation was established by considering the influence of both ultrasonic softening and residual hardening on the flow stress at different temperatures and strain rates. And the ultrasonic induced friction reduction (UiFR) effect on friction coefficient in different relative directions at the FSW tool-workpiece interface was quantitatively calculated and analyzed. The Al/Mg UVeFSW process model was developed through introducing the above acoustic effects into the model of Al/Mg friction stir welding (FSW). The ultrasonic energy is stronger on the aluminum alloy side. In the stirred zone, there is the pattern distribution of ultrasonic sound pressure and energy. The heat generation at the tool-workpiece contact interface and viscous dissipation were reduced after applying ultrasonic vi-bration. Due to the UiFR effect, the projection of friction coefficient and heat flux distributions at the tool-workpiece interface present a "deformed" butterfly shape. The calculated results show that ultrasonic vibration enhanced the material flow and promoted the mixing of dissimilar materials. T2 - The 13th International Seminar "Numerical Analysis of Weldability" CY - Graz, Austria DA - 04.09.2022 KW - Numerical simulation KW - Friction stir welding KW - Ultrasonic vibration KW - Al/Mg alloys PY - 2022 AN - OPUS4-56319 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Abel, Andreas T1 - Microstructure-Property-Correlation of a Mo-Ti-B alloyed iron aluminide N2 - Iron aluminides depict a sustainable and light-weight material class which could be employed in many applications requiring high strength at intermediate to high temperatures. According to first results, the alloy Fe-26Al-4Mo-0.5Ti-1B surpasses conventional materials in wet corrosion resistance and creep resistance up to 650 °C. For these reasons, the AiF research project “WAFEAL – Materials applications for iron aluminides” was initiated to transfer these findings into a standardised materials dataset and to derive best practices for processing. In the first place, a set of different microstructures adjusted by varying casting methods, wall thicknesses and heat treatments was investigated and correlated with hardness on macro and micro scale. Correlations were drawn between solidification rates and resulting grain sizes and hardness. The effect of vacancy hardening was only verified for wall thickness as low as 2.5 mm. Moreover, a common decrease of macrohardness after a heat treatment at 1000 °C for 100 h was observed irrespective of casting process or wall thickness. This effect was linked with an unexpected decrease of the complex boride phase fraction which acts as a hardening phase. T2 - Intermetallics 2021 CY - Bad Staffelstein, Germany DA - 04.10.2021 KW - Fe-Al alloys KW - Intermetallics KW - Iron aluminides KW - Heat treatment KW - Wall thickness KW - Centrifugal casting KW - Die casting KW - Investment casting KW - Microstructure KW - Hardness KW - Complex borides PY - 2021 AN - OPUS4-53617 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - George, Janine A1 - Naik, Aakash T1 - DFT raw data for "Investigations on electron beam irradiated rare-earth doped SrF2 for application as low fading dosimeter material: Evidence for and DFT simulation of a radiation-induced phase" N2 - DFT raw data for the publication https://doi.org/10.1039/D2TC01773C It includes all predicted structures, the structure optimizations and the phonon computations in VASP format. Phonon computations were performed with the finite displacement method. KW - DFT KW - Phonons KW - Structure prediction PY - 2022 DO - https://doi.org/10.5281/zenodo.5942729 PB - Zenodo CY - Geneva AN - OPUS4-55417 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Skrotzki, Birgit A1 - Schriever, Sina T1 - BAM reference data - Results of ASTM E139-11 creep tests on a reference material of Nimonic 75 nickel-base alloy N2 - Results of creep tests on a certified reference material at T = 600°C and a tensile creep load of 160 MPa are provided. The evaluated results include the times to reach 2% and 4% creep strain, respectively, and the creep rate after 400 h. The data were audited and are BAM reference data. KW - Reference data KW - Creep KW - Nickel-base alloy KW - Nimonic 75 KW - Reference material BCR-425 PY - 2021 DO - https://doi.org/10.5281/zenodo.5106606 PB - Zenodo CY - Geneva AN - OPUS4-52970 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duarte, Larissa A1 - Zerbst, Uwe A1 - Madia, Mauro T1 - Vergleichende Untersuchungen zum intrinsischen Schwellenwert der da/dN-ΔK-Kurve N2 - Für die Bestimmung der Restlebensdauer zyklisch beanspruchter Bauteile kommt dem Schwellenwert für Ermüdungsrissausbreitung, Δ𝐾𝑡ℎ, und dem sich anschließenden Schwellenwertbereich der 𝑑𝑎𝑑𝑁⁄−Δ𝐾-Kurve große Bedeutung zu. Dem stehen Unsicherheiten bei der Bestimmung und Analyse gegenüber. Der Aufsatz befasst sich mit der Ermittlung des sogenannten intrinsischen Schwellenwerts, der als robuster Eingangsparameter für eine „rissschließfreie“ Analyse der Restlebensdauer von entscheidender Bedeutung ist. T2 - 53. Tagung des DVM-Arbeitskreises Bruchmechanik und Bauteilsicherheit CY - Online meeting DA - 18.02.2021 KW - Schadenstolerante Bauteilauslegung, Restlebensdauer, intrinsischer Schwellenwert gegen Ermüdungsrissausbreitung PY - 2021 SN - 2366-4797 SP - 211 EP - 220 PB - Deutscher Verband für Materialforschung und -prüfung e.V. (DVM) CY - Berlin AN - OPUS4-52704 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon T1 - Verfahrensentwicklung für die Prozessüberwachung in der additiven Fertigung - Thermografie N2 - Aktuell werden Prozessmonitoringsysteme in der additiven Fertigung (AM) zur Überwachung der Energiequelle, des Bauraums, des Schmelzbades und der Bauteilgeometrie zumindest im metallbasierten AM schon kommerziell angeboten. Weitere Verfahren aus den Bereichen der Optik, Spektroskopie und zerstörungsfreien Prüfung werden in der Literatur als geeignet für die in-situ Anwendung bezeichnet, es finden sich aber nur wenige Berichte über konkrete Umsetzungen in die Praxis. Die Bundesanstalt für Materialforschung und -prüfung hat ein neues Projekt gestartet, dessen Ziel die Entwicklung von Verfahren des Prozessmonitorings zur in-situ Bewertung der Qualität additiv gefertigter Bauteile in AM-Prozessen mit Laser- bzw. Lichtbogenquellen ist. Verschiedene Verfahren der zerstörungsfreien Prüfung, wie Thermografie, optische Tomografie, optische Emissionsspektroskopie, Wirbelstromprüfung und Laminografie werden in verschiedenen AM-Prozessen zum Einsatz gebracht und die Ergebnisse fusioniert. Die evaluierten Ergebnisse werden mit Referenzverfahren wie Computertomografie und Ultraschall-Tauchtechnik verglichen. Ziel ist eine deutliche Reduzierung aufwändiger und zeitintensiver, zerstörender oder zerstörungsfreier Prüfungen nach der Fertigung des Bauteiles und zugleich eine Verringerung von Ausschussproduktion. Hier wird das Projekt als Ganzes vorgestellt und der Fokus auf verschiedene Methoden der Temperaturmessung mit Hilfe der Thermografie gelegt. Anforderungen an die Messtechnik für verschiedene AM-Systeme werden diskutiert und erste experimentelle Ergebnisse werden präsentiert. T2 - Innotesting 2019 CY - Wildau, Germany DA - 21.02.2019 KW - Additive Fertigung KW - Thermografie KW - Prozessüberwachung PY - 2019 AN - OPUS4-47457 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skrotzki, Birgit T1 - Fatigue Crack Growth of Heat Resistant Austenitic Cast Iron under Isothermal and Anisothermal Conditions N2 - The heat-resistant cast iron EN-GJSA-XNiSiCr35-5-2 (Ni-Resist D-5S) was investigated for its fatigue crack growth behavior at room and high temperatures. Force-controlled tests were carried out at constant temperatures (20 °C, 500 °C, 700 °C) without and with hold time and different load ratios. The crack growth behavior was also characterized under TMF loading (Tmin = 400 °C, Tmax = 700 °C) by applying IP and OP conditions and different load ratios. Three different techniques were combined to monitor crack growth: potential drop, thermography, and compliance method. The effect of the different loading conditions on the fatigue crack growth behavior will be presented and discussed. T2 - TMF Workshop 2024 CY - Berlin, Germany DA - 25.04.2024 KW - Fatigue crack growth KW - Thermomechanical fatigue KW - Austenitic cast iron KW - Ni-Resist PY - 2024 AN - OPUS4-59964 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madia, Mauro T1 - Towards the Use of Representative Specimens for the Qualification of Additively Manufactured Parts N2 - The understanding of the process-structure-property-performance relationship is the key challenge for the qualification of safety-relevant parts made of additively manufactured metallic materials. The complexity of the manufacturing process and the number of influencing parameters affect the properties of test coupons and parts even fabricated in the same batch. This poses the problem of using reliable witness specimens for part qualification. This work presents a new approach which aims at the fabrication of test coupons tailored to the specific microstructure and fatigue properties of a component. The first step consisted in the evaluation of the temperature field by means of process monitoring during the production of parts. The results were used to tailor finite element models which were then used to design witness specimens representative of the thermal history in the component. Finally, the fatigue properties of designed specimens were compared to coupons machined out of the component. T2 - TMS2024 – 153rd Annual Meeting & Exhibition CY - Orlando, FL, USA DA - 03.03.2024 KW - Additive Manufacturing KW - Process simulation KW - Thermal history KW - Structural integrity KW - Damage tolerance PY - 2024 AN - OPUS4-65072 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Artinov, Antoni T1 - Numerical study on the formation of a bulging region in partial penetration laser beam welding N2 - A transient three-dimensional thermo-fluid dynamics numerical model was developed to study the formation of a bulging region in partial penetration laser beam welding. The model accounts for the coupling between the fluid flow, the heat transfer, and the keyhole dynamics by considering the effects of multiple reflections and Fresnel absorption of the laser beam in the keyhole, the phase transitions during melting and evaporating, the thermo-capillary convection, the natural convection, and the phase-specific and temperature-dependent material properties up to the evaporation temperature. The validity of the model was backed up by experimentally obtained data, including the drilling time, the weld pool length, the local temperature history outside the weld pool, the process efficiency, and a range of metallographic cross-sections. The model was applied for the cases of partial penetration laser beam welding of 8 mm and 12 mm thick unalloyed steel sheets. The obtained experimental and numerical results reveal that the bulging region forms transiently depending on the penetration depth of the weld, showing a tendency to transition from a slight bulging to a fully developed bulging region between penetration depths of 6 mm and 9 mm, respectively. T2 - The 13th International Seminar "Numerical Analysis of Weldability" CY - Graz - Castle Seggau, Austria DA - 04.09.2022 KW - Laser beam welding KW - Deep penetration KW - Bulge formation KW - Numerical modeling PY - 2022 AN - OPUS4-55719 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockenhäuser, Christian A1 - von Hartrott, P. A1 - Metzger, M. A1 - Schriever, Sina A1 - Augenstein, E. A1 - Karlin, J. A1 - Piesker, Benjamin A1 - Schweizer, Ch. A1 - Skrotzki, Birgit T1 - Lebensdauerberechnung von Aluminium-Radialverdichterrädern unter Berücksichtigung der Werkstoffalterung N2 - In this project, a procedure was developed to improve the lifetime assessment precision of exhaust turbo charger radial compressor wheels made from the age hardenable aluminum alloy EN AW-2618A. This comprises particularly the consideration of material aging, which has to be anticipated during operation of such components under relevant service conditions (temperature, time, stress). First of all, a solid experimental database was established for the investigated material. This includes a mechanical as well as a microstructural characterization of the as-received state (T61) and after aging up to 25,000 h at relevant service temperatures (160 °C, 180 °C, 190 °C). The microstructural investigations focused on the development of the radii of the cylindrical hardening phase, which coarsens during aging. The relation between aging temperature, time and mechanical load (if applicable) was established for the first time to this extent. An interrelationship to describe the coarsening was established. The effect of aging on hardness, strength, creep behavior and fatigue lifetime (LCF, TMF) was studied and a correlation to the microstructure was established. The results of the creep tests were used to calibrate a modified hyperbolic sine creep model. A time and temperature dependent deformation model according to Chaboche, which describes the relevant phenomena of high temperature deformation and cyclic plasticity, was extended. It now considers material aging by describing the strength not only as a function of temperature but also as a function of aging, i.e. of the mean radius of the precipitates. A similar procedure was applied to extend the model in order to assess the fatigue lifetime. The calculated lifetimes of LCF and TMF tests completed during this project match well with the experimental results. Only one LCF test with a hold time of 900 s in tension deviates clearly from the mean value and shows the limits of the time independent damage model. Tests with shorter hold times of 60 s are within the scatter band, likewise the different aging conditions. A damage accumulation model additionally describing the progressive aging during lifetime was developed and implemented. Besides considering aging in the deformation and lifetime assessment, it is also possible to judge complex loading cycles in a postprocessing by rain flow classification of typical complex loading cycles. The methodology and the models were implemented into the Finite-Element software Abaqus and Ansys and are available for numerical assessment of components. N2 - In diesem Forschungsvorhaben wurde ein Verfahren entwickelt, um die Genauigkeit der Lebensdauerbewertung für Abgasturbolader (ATL)-Verdichterräder aus der ausscheidungs-härtbaren Aluminiumlegierung EN AW-2618A zu verbessern. Dies umfasst insbesondere die Berücksichtigung der Werkstoffalterung, mit der beim Einsatz dieser Bauteile unter entsprechender Betriebsbeanspruchung (Temperatur, Zeit, Spannung) gerechnet werden muss. Zunächst wurde eine solide experimentelle Datenbasis für den untersuchten Werkstoff geschaffen. Dies umfasste sowohl eine mechanische als auch eine mikrostrukturelle Charakterisierung des Ausgangszustands (T61) sowie von ausgelagerten Zuständen bis zu 25.000 h bei betriebsrelevanten Temperaturen (160 °C, 180 °C, 190 °C). Bei den Untersuchungen zur Mikrostruktur wurde der Fokus auf die Entwicklung der Radien der stäbchen-förmigen aushärtenden Phase gelegt, die während der Alterung vergröbern. Der Zusammenhang zwischen Auslagerungstemperatur, -zeit und ggfs. mechanischer Belastung wurde erstmals in diesem Umfang quantifiziert und entsprechende Gesetzmäßigkeiten zur Beschreibung der Vergröberung ermittelt. Vergleichend dazu wurde der Einfluss der Alterung auf die Härte, die Festigkeit, das Kriechverhalten und die Ermüdungslebensdauer (LCF, TMF) bestimmt, so dass eine Korrelation zur Mikrostruktur vorliegt. Die Ergebnisse der Kriechversuche wurden zur Kalibrierung eines modifizierten Sinus-hyperbolicus-Kriechmodells verwendet. Ein zeit- und temperaturabhängiges Verformungsmodell nach Chaboche, welches die wesentlichen Phänomene der Hochtemperaturverformung und der Wechselplastizität beschreibt, wurde erweitert und berücksichtigt nun die Werkstoffalterung, indem die Festigkeit nicht nur als Funktion der Temperatur, sondern auch des Alterungszustands (d. h. des mittleren Radius der Ausscheidungen) dargestellt wird. Für die Erweiterung des Modells zur Bewertung der Ermüdungslebensdauer wurde analog verfahren. Die berechnete Lebensdauer der im Verlauf des Vorhabens durchgeführten LCF- und TMF-Versuche stimmt gut mit den experimentellen Ergebnissen überein. Lediglich ein LCF-Versuch mit einer Haltezeit von 900 s im Zug weicht deutlich vom Mittelwert ab und zeigt die Grenzen des zeitunabhängigen Schädigungsmodells auf. Versuche mit kürzeren Haltezeiten bis zu 60 s liegen im Streuband, ebenso die verschiedenen Alterungszustände. Eine Schädigungsakkumulation unter Berücksichtigung der fortschreitenden Alterung über der Lebensdauer wurde entwickelt und implementiert. Neben der Berücksichtigung der Alterung in der Verformungs- und Lebensdaueranalyse besteht auch die Möglichkeit, komplexe Belastungszyklen in einem Postprozessing zu bewerten, indem Rainflow-Klassierungen typischer komplexer Belastungszyklen vorgenommen werden. Die Methodik und die Modelle wurden in die Finite-Elemente-Programme Abaqus und Ansys implementiert und stehen für die rechnerische Bewertung von Bauteilen zur Verfügung. T2 - FVV Frühjahrstagung 2018 CY - Bad Neuenahr, Germany DA - 22.03.2018 KW - Aluminium KW - Centrifugal compressor wheel KW - Dark-field transmission electron microscopy (DFTEM) KW - Degradation KW - S-phase PY - 2018 SP - 97 EP - 130 AN - OPUS4-44604 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Madia, Mauro A1 - Vojtek, T. A1 - Duarte, Larissa A1 - Zerbst, Uwe A1 - Pokorný, P. A1 - Jambor, M. A1 - Hutař, P. T1 - Determination of fatigue crack propagation thresholds for steel in presence of environmental effects N2 - The experimental determination of the resistance to fatigue crack propagation in steel, particularly in the socalled near-threshold regime, is a crucial issue for safety-relevant components which are designed to operate for a large number of loading cycles before undergoing periodic inspections. This work summarizes the most relevant results of extensive experimental campaigns conducted at BAM and IPM over the last years, which have been devoted to the determination of fatigue crack propagation characteristics on medium and high strength steels. The influence of environment, oxide-induced crack closure and test methodologies in the near-threshold regime are discussed. KW - Steel KW - Fatigue crack propagation threshold KW - Oxide-induced crack closure KW - Environmental effect PY - 2021 DO - https://doi.org/10.1016/j.ijfatigue.2021.106449 SN - 0142-1123 VL - 153 SP - 1 PB - Elsevier Ltd. AN - OPUS4-53525 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN ED - Hennecke, M. ED - Skrotzki, Birgit T1 - Hütte Band 1: Mathematisch-naturwissenschaftliche und allgemeine Grundlagen für Ingenieure N2 - Die HÜTTE ist ein Kompendium und Nachschlagewerk für unterschiedliche Aufgabenstellungen. Durch Kombination der Einzeldisziplinen dieses Wissenskreises kann das multidisziplinäre Grundwissen für die verschiedenen Technikbereiche und Ingenieuraufgaben zusammengestellt werden. Die HÜTTE enthält in drei Bänden - orientiert am Stand von Wissenschaft und Technik und den Lehrplänen der Technischen Universitäten und Hochschulen - die Grundlagen des Ingenieurwissens. Band 1 enthält die mathematisch-naturwissenschaftlichen und allgemeinen Grundlagen. KW - Mathematisch-naturwissenschaftliche Grundlagen KW - Allgemeine Grundlagen PY - 2022 SN - 978-3-662-64368-6 DO - https://doi.org/10.1007/978-3-662-64369-3 SN - 2522-8188 SP - 1 EP - 895 PB - Springer Vieweg CY - Berlin ET - 35 AN - OPUS4-56234 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - Zugversuchsdaten FAIR integriert: Von der normenkonformen Ontologie bis zu interoperablen Daten im Triple Store N2 - Mit der Digitalisierung von Materialien und Prozessen ist ein Paradigmenwechsel in der Materialentwicklung, -gestaltung und -optimierung verbunden, welcher gleichermaßen vielseitige Möglichkeiten eröffnet und eine große Herausforderung darstellt. Insbesondere sind bei den Digitalisierungsbestrebungen die Qualitätssicherung von Prozessen und Ausgabedaten sowie die Interoperabilität zwischen Anwendungen nach FAIR-Prinzipien (Findability, Accessibility, Interoperability, Reusability) sicherzustellen. Dies umfasst die Speicherung, Verarbeitung und Abfrage von Daten in möglichst standardisierter Form, wobei entsprechend auch Normungs- und Standardisierungsgremien beteiligt werden müssen. Um der Herausforderung gerecht zu werden, Materialdaten für alle Beteiligten konsistent zu kontextualisieren, müssen alle notwendigen Informationen zum Zustand des Materials inklusive produktions- und anwendungsbedingter Veränderungen über eine einheitliche, maschinenlesbare Beschreibung verfügbar gemacht werden. Hierfür sollen Ontologien genutzt werden, da sie maschinenverständliche und -interpretierbare Wissensrepräsentationen durch semantische Konzeptualisierungen ermöglichen, die für das Datenmanagement und die Digitalisierung im Bereich der Materialwissenschaften benötigt werden. Dieses hochaktuelle Thema der Integration und Wiederverwendung von Wissen und Daten aus Herstellung, Bearbeitung und Charakterisierung von Materialien wird in den Projekten Innovationsplattform MaterialDigital (PMD, materialdigital.de) und Materials-open-Lab (Mat-o-Lab, matolab.org) adressiert. Diese beiden unter der Beteiligung der Bundeanstalt für Materialforschung und -prüfung (BAM) durchgeführten Projekte wurden auf der 39. Vortrags- und Diskussionstagung „Werkstoffprüfung“ (2021) grundlegend vorgestellt. In dieser Präsentation sollen die Weiterentwicklungen hinsichtlich der Speicherung von Zugversuchsdaten gemäß einer normenkonformen ontologischen Repräsentation vorgestellt werden. Das umfasst den Weg von der Entwicklung einer Ontologie nach Norm, der Konvertierung von Daten aus Standardtests in das interoperable RDF-Format bis hin zur Verknüpfung von Ontologie und Daten. Letztendlich können die entsprechenden Daten in einem Triple Store abgelegt und abgefragt werden. Die übliche Standardisierung von mechanischen Prüfverfahren im Bereich der Materialwissenschaft und Werkstofftechnik dient als solide Grundlage für die Ontologieentwicklung. Daher wurde der Zugversuch von Metallen bei Raumtemperatur nach DIN EN ISO Norm 6892-1:2019-11 als einer der ersten Anwendungsfälle in den genannten Projekten ausgewählt. Die Betrachtung und Beschreibung des Zugversuchs beinhaltet sowohl dessen ontologische Darstellung als auch eine exemplarische Datengenerierung. Die semantische Verbindung von Ontologie und Daten führt zu Interoperabilität und einer verbesserten Abfragefähigkeit. T2 - Tagung Werkstoffprüfung 2022 CY - Dresden, Germany DA - 27.10.2022 KW - Ontologie KW - Semantisches Web KW - Wissensrepräsentation KW - Digitalisierung KW - Zugversuch PY - 2022 AN - OPUS4-56130 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skrotzki, Birgit T1 - Ermüdungsrisswachstum von warmfestem austenitischem Gusseisen unter isothermen und anisothermen Belastungen N2 - Das Ermüdungsrisswachstumsverhalten des warmfesten Gusseisens EN-GJSA-XNiSiCr35-5-2 (auch unter der Bezeichnung Ni-Resist D-5S bekannt) wurde bei Raum- und hoher Temperatur untersucht. Es wurden kraftgeregelte Versuche bei konstanten Temperaturen (20 °C, 500 °C, 700 °C) ohne und mit Haltezeit und unterschiedlichen Lastverhältnissen durchgeführt. Zusätzlich wurde das Risswachstumsverhalten auch unter TMF-Belastung (Tmin = 400 °C, Tmax = 700 °C) unter IP- und OP-Bedingungen charakterisiert. Die Überwachung des Rissfortschritts erfolgte durch die Kombination von drei verschiedenen Techniken: Potenzialabfall, Thermografie und Compliance-Methode. Die Auswirkungen der verschiedenen Belastungsbedingungen auf das Ermüdungsrisswachstum werden vorgestellt und diskutiert. T2 - Bauteilverhalten bei thermomechanischer Ermüdung CY - Berlin, Germany DA - 25.03.2025 KW - Gusseisen KW - Thermomechanische Ermüdung KW - Rissfortschritt KW - Risswachstum KW - Ermüdungsriss KW - Thermographie PY - 2025 AN - OPUS4-63185 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Werner, Tiago T1 - Damage tolerant design of metallic AM parts N2 - Additive Manufacturing (AM) opens new possibilities in the design of metallic components, including very complex geometries (e.g. structures optimized for certain loads), optimization of materials (e.g. gradient materials) and cost-effective manufacturing of spare parts. In the recent years, it has been used for the first safety-relevant parts, but the consideration of cyclic mechanical behavior in AM is still at the very beginning. The reason for this is the complexity of mechanical material properties, i.e. inhomogeneity, anisotropy and a large number of defects frequently textured and characterized by large scattering in size. Additionally, high surface roughness and residual stresses with complex distributions are typical of AM. Due to these reasons, the transferability of experimentally determined properties from specimens to components is a challenge. This presentation provides an overview of the questions concerning the application of AM to safety-relevant components. Possible strategies for the fatigue design of such components are presented. Besides the Kitagawa-Takahashi-diagram method and the cyclic R-curve analysis as approaches for damage-tolerant design, the identification of critical locations, the problem of representative material properties and the handling of residual stresses are addressed. T2 - 4th international symposium on Fatigue Design and Material Defects CY - Online meeting DA - 26.05.2020 KW - Additive Manufacturing KW - Cyclic R-Curve KW - Component assessment PY - 2020 AN - OPUS4-50938 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skrotzki, Birgit T1 - Preparing and structuring experimental laboratory data for the publication of reference data N2 - Using a practical example, this contribution provides an insight into the procedure for processing and structuring experimental elastic modulus data (Young's modulus, E, shear modulus, G), which were determined using the resonance method for three different metallic materials [1]. The data were internally audited as BAM reference data. By reference data, we mean research data that have been measured (or simulated) to a particularly high standard and are well-documented concerning material processing, testing, and data evaluation. The datasets include information on processing routes and parameters, heat treatments, grain size, specimen dimensions, weight, and Young’s and shear modulus along with their measurement uncertainty. The processing routes and measuring methods are described in detail. The data structure is shown in Fig. 1. The datasets were generated in an accredited testing lab and are hosted in the open data repository Zenodo [2-4]. The comprehensive documentation of the metadata, which is linked to the intended usages of the dataset, and the sharing in a machine-readable structured format in an open repository represents an important step towards fulfilling the FAIR (Findability, Accessibility, Interoperability, Reusable) principles. The publication of a data descriptor article increases the visibility of the dataset in the targeted community. T2 - MSE2024 CY - Darmstadt, Germany DA - 24.09.2024 KW - Reference data KW - Young's modulus PY - 2024 AN - OPUS4-61144 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmidt, Jonathan T1 - High resolution visual in-situ process monitoring in SONRISA N2 - The LuFo Project "SONRISA" presented an update on its objectives for the coming years to Working Group 3 – In-Situ Process Monitoring – during the EASA/FAA Additive Manufacturing Workshop 2025. As part of this update, BAM provided a brief overview of its prior work in high-resolution visual in-situ process monitoring for PBF-LB/M, which will be integrated into the project. The presentation included a comparison between the BAM system and the OEM in-situ monitoring system “EOSTATE PowderBed” and an outline of the correlation between texture contrast and the occurrence of lack-of-fusion anomalies in high resolution after exposure images.g. T2 - EASA–FAA AM Workshop 2025 CY - Cologne, Germany DA - 21.10.2025 KW - Additive manufacturing KW - High resolution camera KW - Lack of fusion PY - 2025 AN - OPUS4-64456 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zerbst, Uwe A1 - Madia, Mauro A1 - Vormwald, M. A1 - Beier, T. T1 - Fatigue strength and fracture mechanics - A general perspective N2 - Common fracture mechanics based fatigue considerations are usually limited to the residual lifetime determination of so-called long cracks. The extension of this concept to the total lifetime, as in the S-N curve approach, requires an adequate description of short crack propagation which cannot be based on the Delta K concept, and it must consider the crack closure phenomenon as well as its gradual build-up at the short crack stage. Further, it has to provide a meaningful definition of initial crack dimensions and a solution for the multiple crack problem at stress levels higher than the fatigue limit as it is specific for some configurations such as weldments. This paper aims at a discussion of all these points and offers possible solutions which are illustrated by examples taken from the German IBESS project on fracture mechanics based determination of the fatigue strength of weldments, the results of which will be discussed in more detail in this Special issue. KW - Fatigue strength KW - Endurance limit KW - Fracture mechanics KW - Short crack propagation KW - Multiple cracking KW - Weldments PY - 2018 DO - https://doi.org/10.1016/j.engfracmech.2017.04.030 SN - 0013-7944 SN - 1873-7315 VL - 198 SP - 2 EP - 23 PB - Elsevier AN - OPUS4-46862 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zerbst, Uwe A1 - Madia, Mauro A1 - Tchoffo Ngoula, D. A1 - Beier, T. A1 - Vormwald, M. T1 - Cyclic J-integral: Numerical and analytical investigations for surface cracks in weldments N2 - The cyclic J-integral (∆J-integral) is a crack tip parameter of elastic-plastic fracture mechanics which can be used as governing parameter for the description of fatigue crack growth (FCG) in metallic structures. In this contribution, it is applied for modelling FCG in weldments. The ∆J-integral is determined by means of analytical approximation formulas as well as numerical methods. An analytical solution, which takes into account effects of the local ligament plasticity, was derived. This solution is based on well established methods such as R6, BS7910 and SINTAP which were modified for cyclic loading. It incorporates methods for the description of short crack closure behaviour as well as the well known analytical (long) crack closure function of Newman. A specific code was written to evaluate the ∆J-integral numerically in the course of finite element based crack growth simulations. The code was first validated for an infinite plate with centre crack by applying elastic and elastic-plastic material behaviour. Next, the ∆J-integral was calculated for cracks in various butt and cruciform welded joints. The results were compared with the results of the derived analytical approximation formula. A good accordance was achieved between the results. KW - Cyclic J-integral KW - Elastic-plastic fracture mechanics KW - Fatigue crack growth KW - Short cracks KW - Weldments PY - 2018 DO - https://doi.org/10.1016/j.engfracmech.2017.06.023 SN - 0013-7944 VL - 198 SP - 22 EP - 44 PB - Elsevier AN - OPUS4-46857 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zerbst, Uwe A1 - Madia, Mauro A1 - Gerwien, Peter A1 - Kucharczyk, P. A1 - Münstermann, S. A1 - Schork, B. T1 - Fracture-mechanics-based prediction of the fatigue strength of weldments. Material aspects N2 - Any fracture mechanics based determination of the fatigue strength of weldments requires different input information such as the local weld geometry and material data of the areas the crack is passing through during its propagation. The latter is so far not a trivial task as the fatigue crack is usually initiated at the weld toe at the transition from the weld metal to the heat affected zone and it subsequently propagates through the different microstructures of the latter to eventually grow into the base material and to cause final fracture. This paper describes how the material input information has gained particularly for heat affected zone material by thermo-mechanically simulated material specimens for two steels of quite different static strength. The data comprise the cyclic stress-strain curve, the crack closure effect-corrected crack growth characteristics, long crack fatigue crack propagation thresholds, the dependency of the parameter on the crack length and monotonic fracture resistance. The substantial experimental effort was necessary for the validation exercises of the IBESS approach, however, within the scope of practical application more easily applicable estimating methods are required. For that purpose the paper provides a number of appropriate proposals in line with its check against the reference data from the elaborate analyses. KW - Heat affected zone KW - Cyclic stress-strain curve KW - Fatigue crack propagation KW - Fatigue crack propagation threshold KW - Fracture resistance PY - 2018 DO - https://doi.org/10.1016/j.engfracmech.2017.09.010 SN - 0013-7944 SN - 1873-7315 VL - 198 SP - 79 EP - 102 PB - Elsevier AN - OPUS4-46854 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zerbst, Uwe T1 - Defekte als Ursache für das Versagen metallischer Komponenten N2 - Ein Defekt ist „eine Imperfektion …, für die in einer quantitativen Analyse gezeigt werden kann, dass sie Versagen verursacht hat, welches ohne die Imperfektion nicht aufgetreten wäre“. Defekte in diesem Sinn können einerseits Werkstoffimperfektionen wie nichtmetallische Einschlüsse, Poren und Porennester, Nichtdurchschweißungen oder Bereiche defekter Mikrostruktur, andererseits unbeabsichtige geometrische Imperfektionen wie Kratzer, Eindrücke, Korrosionsgrübchen, Einbrandkerben, zu große Oberflächenrauheit u.a. sein. Sie können in der Fertigung, im Betrieb oder auch bei der Wartung entstehen. Nicht jede Imperfektion ist ein Defekt im oben genannten Sinn. Entscheidend ist zumeist nicht, dass an ihr ein oder mehrere Risse initiiert werden, sondern dass wenigstens ein Riss wachstumsfähig bleibt und so innerhalb der projektierten Lebensdauer zum Bruch oder anderweitigem Versagen führt. Aufgrund des begrenzten Umfangs bleibt die vorliegen-de Übersicht beschränkt. T2 - Sitzung des DVK AK Betriebsfestigkeit CY - Stuttgart/Renningen, Germany DA - 26.09.2018 KW - Werstoff- und geometrische Imperfektion KW - Rissausbreitungsstadien KW - Rissarrest KW - Einschlüsse KW - Poren KW - Oberflächenschädigung KW - Rauheit PY - 2018 AN - OPUS4-46883 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madia, Mauro T1 - Fatigue strength and fracture mechanics N2 - This invited plenary lecture is aimed at giving a General overview about the assessment of the fatigue strength of metallic components under constant Amplitude loading based on fracture mechanics. A particular Focus is put on the Evaluation of the fatigue crack driving force and material resistance to fatigue crack Propagation in the Regime of physically/mechanically short cracks. The potential of the methodolody is demonstrated on case studies dealing with the fatigue life prediction of welded joints. T2 - SAM-CONAMET 2018 CY - San Carlos de Bariloche, Argentina DA - 01.10.2018 KW - Structural Integrity KW - Fatigue strength KW - Short crack Propagation PY - 2018 AN - OPUS4-46873 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zerbst, Uwe T1 - Bruch, Schwingfestigkeit und Ermüdungsrissfortschritt von Schweißverbindungen N2 - Die Präsentation diskutiert Besonderheiten von Schweißnähten bei der Bestimmung der Zähigkeit bei monotoner Belastung, bei der Ermittlung des zyklischen Rissfortschritts und bei der Ermittlung der Gesamtlebensdauer/Schwingfestigkeit mittels moderner bruchmechanischer Methoden. Besonderes Augenmerk liegt auf der Inhomogenität des Werkstoffs in den einzelnen Nahtbereichen, die sich statistisch (stochastische Verteilung von Gefügeschwachstellen) und systematisch (Effekte von Festigkeits-Mismatch) auswirkt. Als weiterer Faktor kommen Schweißeigenspannungen hinzu, bei denen für die bruchmechanische Analyse eine Fallunterscheidung in primäre und sekundäre Eigenspannungen vorgenommen werden muss. Diskstiert werden die Konsequenzen für die Zähigkeitsermittlung und die Bauteilbewertung. T2 - Sitzung AK "Prüfungs- und Prüfstandkonzepte für die NUtzfahrzeugbranche CY - Alpen/Niederrhein, Germany DA - 25.10.2018 KW - Schwingfestigkeit KW - Ermüdungsrissfortschritt KW - Schweißverbindungen PY - 2018 AN - OPUS4-46877 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madia, Mauro T1 - IBESS Methology for the fracture mechanics-based determination of the fatigue strength of weldments N2 - The presentation provides a brief overview on the results of a German cluster project on the use of fracture mechanics to the determination of the fatigue strength of weldments with fatigue cracks originating at the weld toes. The approach includes (a) a concept for short crack propagation for which the common K concept is not applicable and the crack closure effects are still being gradually build-up, (b) a method for determining fatigue life relevant initial crack sizes as they are needed in any fracture mechanics analysis and (c) multiple cracking and crack coalescence at load levels higher than the endurance limit. The analyses are stochastically performed. Both, the endurance limit as defined for 107 loading cycles and the finite life branch of the S-N curve are determined. T2 - ESIS TC1 Workshop on Damage and Damage Tolerance of Welded Structures CY - Prague, Czech Republic DA - 12.04.2018 KW - Structural Integrity KW - Fatigue strength KW - Weldments PY - 2018 AN - OPUS4-46878 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sobol, Oded T1 - BAM’s role in materials science and hydrogen in metals: TOF-SIMS imaging N2 - Due to its low mass and high diffusivity in presence of compositional, thermal and mechanical gradients, hydrogen within a metallic microstructure can result in severe loss in ductility even at low concentrations and might lead eventually to a catastrophic and unpredictable failure of structural components during service. In this context, hydrogen mapping at the microscale is still considered among the most important challenges on the pathway towards a better understanding of the hydrogen transport and assisted cracking phenomena in metals, specifically in structural components, e.g. steels. Among the very few available techniques to localize hydrogen at the microscale, Time-of-flight secondary ion mass spectrometry (ToF-SIMS) was proven to be a reliable tool. Based on the assumption that deuterium influence the microstructure similarly to hydrogen, in the following contribution ToF-SIMS was applied as the main technique to detect and locally map the deuterium distribution in several alloys: lean 2101 and standard 2205 duplex stainless steel (DSS), AISI 304L austenitic stainless steel and titanium 6Al-4V alloy. These alloys were selected as case studies in this work due to the wide use of them in many applications and environments which frequently provide critical conditions for hydrogen absorption and assisted degradation. The innovative design of in-situ and ex-situ experiments enabled us to elucidate the permeation, transport and trapping of deuterium in the microstructure in sub-micron resolution for the first time. In addition to the novel experimental setups, further progress was gained by applying computational multivariate data analysis (MVA) on the raw data and data fusion with high resolution structural characterization methods (scanning electron microscopy and electron back-scattered diffraction – SEM/EBSD). This combination allowed us to correlate the deuterium distribution and the influence on the microstructure. T2 - 4th Symposium on Innovative Measurement and Analysis for Structural Materials CY - Tokyo, Japan DA - 13.11.2018 KW - ToF-SIMS KW - Duplex stainless steel KW - Austenitic stainless steel KW - Principal Component Analysis KW - Data-fusion PY - 2018 UR - https://unit.aist.go.jp/tia-co/project/SIP-IMASM/sympo/2018/index.html AN - OPUS4-46867 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sobol, Oded T1 - Hydrogen assisted cracking phenomena in duplex stainless steels elucidated by in- and ex-situ ToF-SIMS experiments N2 - In the presented research, the high potential and abilities of secondary ion mass spectrometry (ToF-SIMS) to detect and locally map the hydrogen distribution in two types of duplex stainless steels are shown. The research validates certain proposed mechanisms by combining ToF-SIMS with high-resolution scanning electron microscopy and electron-backscattered diffraction. The combination of data from several techniques on the same region was conducted in this field for the first time by applying data treatment of the ToF-SIMS raw data and data fusion approach. This powerful combination of methods allows reviewing of the occurring processes related to hydrogen assisted cracking. The step beyond the state of the art in this field was gained here by developing permeation and mechanical loading experiments within the ToF-SIMS during chemometric imaging of the hydrogen distribution in the microstructure. The research presents the necessary correlation between the hydrogen distribution and the resulted structural changes, the diffusion behavior in a duplex microstructure and stress induced diffusion of hydrogen by applying external load at the microscale. T2 - 6th WMRIF Early Career Scientist Summit CY - NPL Teddington UK DA - 18.06.2018 KW - ToF-SIMS KW - Duplex stainless steel KW - LDX KW - EBSD KW - Data-fusion PY - 2018 AN - OPUS4-46865 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zerbst, Uwe A1 - Madia, Mauro A1 - Vormwald, M. T1 - Applying fracture mechanics to fatigue strength determination - some basic considerations N2 - A discussion is provided on demands that must be met in order to apply fracture mechanics to the determination of overall fatigue lifetime and strength, i.e., S-N curves and fatigue limits. These comprise the determination of the cyclic crack driving force for all stages of fatigue crack propagation, in particular for the short crack stage where the crack driving force has to be determined for elastic-plastic deformation and the gradual build-up of the crack closure phenomenon. Special emphasis is put on a fatigue damage relevant specification of the initial crack size. Different approaches in the literature are discussed. Another important aspect is the adequate treatment of multiple crack propagation. Finally, the discussion is illustrated by an example of a butt weld made of a medium strength steel. KW - Multiple cracks KW - Fatigue strength KW - Fracture mechanics KW - Fatigue crack propagation KW - Initial crack size PY - 2019 DO - https://doi.org/10.1016/j.ijfatigue.2019.05.009 SN - 0142-1123 VL - 126 SP - 188 EP - 201 PB - Elsevier Ltd. AN - OPUS4-48091 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schaupp, Thomas A1 - Rhode, Michael A1 - Yahyaoui, Hamza A1 - Kannengießer, Thomas ED - Lippold, J. ED - Böllinghaus, Thomas ED - Richardson, I. T1 - Influence of heat control on hydrogen distribution in high-strength multi-layer welds with narrow groove N2 - High-strength low-alloyed (HSLA) steels with yield strength ≥ 690 MPa are gaining popularity in civil engineering and construction of heavy vehicles. With increasing yield strength, the susceptibility for degradation of the mechanical properties in the presence of diffusible hydrogen, i.e., hydrogen-assisted cracking (HAC), generally increases. HAC is a result of the critical interaction between local microstructure, mechanical load, and hydrogen concentration. In existing standards for welding of HSLA-steels, recommendations including working temperatures and dehydrogenation heat treatment (DHT) are given to Limit the amount of introduced hydrogen during welding. These recommendations are based on investigations into conventional arc welding processes. In the past decade, modern weld technologies were developed to enable welding of narrower weld seams with V-grooves of 30°, e.g., the modified spray arc process. In that connection, a reduced number of weld runs and weld volume are important technical and, economic benefits. In the present study, the hydrogen distribution in S960QL multi-layer welds with thickness of 20 mm was analyzed. The influence of different weld seam opening angles, heat input, working temperature and DHT were investigated. The results show that weldments with narrow grooves contained an increased amount of diffusible hydrogen. Hydrogen concentration has been reduced by decreasing both the heat input and working temperature. Hydrogen-free weldments were only achieved via subsequent DHT after welding. Furthermore, hydrogen distribution was experimentally determined across the weld seam thickness in HSLA gas metal arc welded multi-layer welds for the first time. KW - Hydrogen KW - GMAW KW - High-strength steels KW - Heat control KW - Heat treatment PY - 2019 DO - https://doi.org/10.1007/s40194-018-00682-0 SN - 0043-2288 SN - 1878-6669 VL - 63 IS - 3 SP - 607 EP - 616 PB - Springer CY - Berlin Heidelberg AN - OPUS4-47878 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Frei, J. A1 - Alexandrov, B. A1 - Rethmeier, Michael T1 - Low heat input gas metal arc welding for dissimilar metal weld overlays part III: hydrogen-assisted cracking susceptibility N2 - Dissimilar metal weld overlays of nickel-base alloys on low-alloy steel components are commonly used in the oil and gas, petrochemical, and power generation industries to provide corrosion and oxidation resistance in a wide range of service Environments and temperatures. Traditionally, dissimilar weld overlays are produced using cold or hot wire gas tungsten arc welding. This study aims to identify and evaluate potential advantages of low heat input gas metal arc welding processes over the conventional gas tungsten arc welding in the production of such overlays. Parts I and II of this publication series described characteristics of the heat-affected zone and the transition zone region of alloy 625 on grade 22 steel overlays. These results indicate a good resistance against hydrogen-assisted cracking, which is being verified within this third part of the publication series. To determine the hydrogen-assisted cracking susceptibility, welded samples are tested using the delayed hydrogen-assisted cracking test. Fractography is performed using scanning electron microscopy along with energy dispersive spectroscopy. The results confirm the suitability and efficiency of low heat input gas metal arc welding for dissimilar weld overlays. Variation of the postweld heat treatment procedure bears potential for improvement in this respect. KW - Low heat input GMA welding KW - Dissimilar metal weld overlays KW - Coarse-grained heat-affected zone KW - Grain size KW - Microstructure KW - Fusion zone KW - Nickel alloys PY - 2019 DO - https://doi.org/10.1007/s40194-018-0674-7 VL - 63 IS - 3 SP - 591 EP - 598 PB - Springer AN - OPUS4-48096 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scheuschner, Nils T1 - Comparison of in-situ OES and Thermography in the LMD process N2 - In this talk optical emission spectroscopy (OES) and thermographic measurements of the Laser Metal Deposition Process (LMD) are presented. T2 - Workshop on Additive Manufacturing: Process, materials, simulation & implants CY - BAM, Berlin, Germany DA - 13.05.2019 KW - Additive Manufacturing KW - Infrared Thermography PY - 2019 AN - OPUS4-48054 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skrotzki, Birgit T1 - Mechanical Testing and Simulations on AM Ti6Al4V and 316L N2 - First experimental results are shown on mechanical properties of additively manufactured alloy Ti6Al4V. A modelling and simulation approach is presented to describe the anisotropic behavior of 316L at the macro-scale. T2 - Workshop on Additive Manufacturing: Process, materials, testing, simulation & implants CY - BAM, Berlin, Germany DA - 13.05.2019 KW - AM KW - Mechanical behavior KW - Microstructure KW - Anisotropy KW - Modeling KW - Simulation PY - 2019 AN - OPUS4-48072 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Petrat, T. T1 - Embedding electronics into additive manufactured components using laser metal deposition and selective laser melting N2 - The paper deals with the integration of a light emitting diode (LED) into an additive manufactured metal component. Selective laser melting (SLM) and laser metal deposition (LMD) are used. The material used is the chrome-nickel steel 316L. The basic component is manufactured by means of SLM and consists of a solid body and an area with grid structure. The solid body includes a duct in the shape of a groove with a recess for the positioning of the power cable. The LED is embedded in the grid structure via an inlet from the solid body. In further processing, the groove is filled with LMD. Two strategies with different parameter combinations were investigated. It shows that a high energy input near the power cable leads to its destruction. By using multiple parameter combinations during the manufacturing process, this destruction can be prevented. There was a comparison of both strategies with regard to the necessary number of tracks and duration of welding time. T2 - LANE 2018 CY - Fürth, Germany DA - 03.09.2018 KW - Additive manufacturing KW - Condition monitoring KW - Process chain KW - Laser-metal-depositon KW - Selektive-laser-melting KW - Embedded electronics PY - 2018 AN - OPUS4-47947 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Topolniak, Ievgeniia T1 - Reinforced UV curable cycloaliphatic epoxy oligosiloxane resin nanocomposite for coating applications N2 - Coating materials are nowadays often required to deliver not only sufficient barrier performance and suited optical appearance but a broad range of other functional properties. The incorporation of inorganic nanoparticles (NPs) is known to improve many key characteristics and provide new functionalities in polymer materials. Presented work aims to prepare and characterize an organic-inorganic coating material designed to bring together advantageous properties of hybrid materials and reinforcement effect delivered from the inorganic NPs embedment. Siloxane-based hybrid resins hold great advantages as coating materials as their properties can be tuned between those of polymers and those of glasses, thus, the compositions with superior thermal and mechanical properties can be achieved. We used Cycloaliphatic Epoxy Oligosiloxane (CEOS) resin as a polymeric matrix where the network formation was achieved by UV induced cationic polymerisation. Boehmite Alumina (BA) nanoparticles were added to CEOS resin as a reinforcing agent and resultant material was processed into films either by bar-coating or by spin-coating depending on further characterization procedure. Two different types of BA NPs, hydrophilic and organophilic, were used in order to assess the impact of particles surface on the resin characteristics. CEOS synthesis by condensation reaction was confirmed using 13C and 29Si NMR. Changes in CEOS photocuring process, resulting from particles incorporation, were monitored by real-time IR spectroscopy. At the same time, the thermal behaviour was evaluated by DSC and TGA methods. Morphology of the coatings was investigated by means of SEM operated in transmission mode. It was observed that BA presence increased the epoxy conversion degree and glass transition temperature. Material formulations providing best film characteristics were determined with regard to the particle type and loading. Compared to the hydrophilic nanoparticles, organophilic BA NPs yield superior overall performance of the foils. T2 - HYMA Conference CY - Sitges, Spain DA - 11.03.2019 KW - Cycloalyphatic epoxy oligosiloxane KW - Nanocomposite KW - Boehmite KW - Photocuring PY - 2019 AN - OPUS4-47641 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Skrotzki, Birgit A1 - Simon, Franz-Georg A1 - Czichos, Horst ED - Hennecke, Manfred ED - Skrotzki, Birgit T1 - Grundlagen der Werkstoffkunde N2 - Der Aufbau der Werkstoffe wird durch Merkmale wie Bindungsart, atomare Strukturen, Kristallstrukturen einschließlich ihrer Gitterbaufehler, Körner und Phasen bestimmt. Die Mikrostruktur (Gefüge) stellt den Verbund der Kristalle, Phasen und Gitterbaufehler auf mikroskopischer und nanoskopischer Skala dar. Die Grundlagen der Phasenumwandlungen werden behandelt und die Bedeutung von Diffusionsprozessen erläutert. Werkstoffe sind bedeutend für Kultur, Wirtschaft, Technik und Umwelt. Ihre Herstellung benötigt Ressourcen und Energie. Recycling ist eine Möglichkeit zur Erhöhung der Ressourcenproduktivität. KW - Materialkreislauf KW - Aufbau von Festkörpern KW - Kristallsystem KW - Gleichgewicht KW - Ungleichgewicht KW - Kreislaufwirtschaft PY - 2019 SN - 978-3-662-57492-8 DO - https://doi.org/10.1007/978-3-662-57492-8_27-1 SP - 1 EP - 31 PB - Springer-Verlag GmbH Deutschland CY - Berlin, Heidelberg ET - 35. AN - OPUS4-48476 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Brunner-Schwer, C. A1 - Petrat, T. A1 - Graf, B. A1 - Rethmeier, Michael T1 - Highspeed-plasma-laser-cladding of thin wear resistance coatings: A process approach as a hybrid metal deposition-technology N2 - Plasma-Transferred-Arc (PTA) welding is a process that enables high deposition rates, but also causes increased thermal load on the component. Laser metal deposition (LMD) welding, on the other hand, reaches a high level of precision and thus achieves comparatively low deposition rates, which can lead to high processing costs. Combining laser and arc energy aims to exploit the respective advantages of both technologies. In this study, a novel approach of this process combination is presented using a PTA system and a 2 kW disk laser. The energy sources are combined in a common process zone as a high-speed plasma laser cladding technology (HPLC), which achieves process speeds of 10 m/min at deposition rates of 6.6 kg/h and an energy per unit length of 39 J/mm. KW - Highspeed-plasma-laser-cladding KW - Wear resistance KW - Deposition welding KW - Tungsten carbide KW - NiCrBSi PY - 2019 DO - https://doi.org/10.1016/j.vacuum.2019.05.003 SN - 0042-207X VL - 166 SP - 123 EP - 126 PB - Elsevier AN - OPUS4-48294 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lin, Xuebao T1 - Weathering Resistance of Halogen-free Flame Retardance in E&E Polymeric Materials N2 - Nowadays, various polymeric materials are used in E&E applications with sufficient flame retardance by adding rather different flame retardants. It doesn’t matter whether cables are used outdoor or are installed indoor as building products, the weathering exposures such as UV radiation, humidity and variation in temperature occur and influence the flame-retardant property. Recently, the lifetime of the flame retardance itself becomes an increasingly important factor. In this work, several devices were used to perform accelerated artificial ageing simulating different environment exposures. The comprehensive and global understanding of the durability of flame retardance in dependence on the weathering or ageing conditions is still a matter of discussion. Therefore, the weathering resistance of various halogen-free fire-retarded polymers was investigated in this work. Polymeric systems with different kinds of fire retardants were chosen, including various fire retardant mechanisms. Ethylene Vinyl Acetate (EVA) blends with high amounts of inorganic flame retardant such as aluminum hydroxide (ATH), boehmite and synergists, which mainly dilutes the polymer resin work as heat sink and cooling agent, and enhance residue formation was examined. Thermoplastic Polyurethane (TPU) was modified with melamine cyanurate (MC), which mainly acts by changed melt flow and dripping behavior as well as fuel dilution. Additionally, aluminum diethylphosphinate and boehmite are induced as assistant flame retardant. Furthermore, glass fiber reinforced Polyamide 66 (PA) was investigated containing different kinds of aluminum diethylphosphinate based flame retardant mixtures, which acts by flame inhibition and additional char formation. The degradation of the surface was analyzed after the different weathering conditions. Most of the specimens exhibited an intensive material degradation at the top surface accompanied by a distinct discoloration, e.g. getting darker or showing yellowing. The weathering of the EVA samples lead to numerous cracks (already) after 4000 h. The corresponding changes in the chemical structure was investigated by ATR FT-IR for all materials. The flammability was investigated by cone calorimeter, UL-94 burning chamber, and oxygen index (LOI) using plate and bar specimens. The flame retardance of most of the materials studied degrades only slightly or were rather stable for the investigated exposure times. Interestingly, also some opposite results were found. EVA modified by different inorganic flame retardants such as ATH achieved higher LOI after exposing in the humidity chamber and the accelerated oxidation under water in the autoclaves. It is suggested that the particle size of ATH and boehmite plays an important role, when these flame retardants agglomerate at the surface during accelerated weathering. Both materials, EVA and TPU, were also investigated as cable jackets. While EVA modified with inorganic flame retardants exhibits low-smoke and non-dripping fire behavior, TPU flame-retarded with MC yields cables with pronounced melt-dripping. Cone calorimeter tests were carried out using cable rafts of the size of 100 mm * 100 mm as well as our self-made cable module test, which simulates the vertical full-scale test of a bundle of cables at the bench-scale. Both methods were used to investigate the weathering resistance of the flame retardance in cables. The results of the cable module test for the flame-retarded EVA cables were only slightly affected even when a long time hydrothermal ageing was carried out. This is because of inorganic residue which just delays the fire growth but does not extinguish. However, for the flame-retarded TPU cable jackets, the cable module test exhibited an accelerated fire spread and a melt-dripping behavior which was promoted by weathering exposure. T2 - FRPM 2019, 17th European Meeting on Fire Retardant Polymeric Materials CY - Turku, Finland DA - 26.06.2019 KW - Cable KW - Flame retardant KW - Weathering resistance KW - Durability KW - ethylene vinyl acetate KW - Thermoplastic polyurethane KW - Flammability PY - 2019 AN - OPUS4-48553 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Hydrogen diffusion in creep-resistant 9%-Cr P91 steel weld metal N2 - 9 %-Cr steel P91 is widely used in power plants due to the excellent creep-resistance. Components of this steel are typically welded and demand for careful welding fabrication, whereas a so-called post weld heat treatment (PWHT), must be conducted to increase the toughness and decrease the hardness of the martensitic as-welded (AW) microstructure. Before the PWHT, a hydrogen removal (or dehydrogenation) heat treatment is necessary as hardened AW martensitic microstructure is generally prone to delayed hydrogen assisted cracking (HAC). The microstructure and temperature dependent hydrogen diffusion is an important issue as it determines how long a potential crack-critical hydrogen concentration could remain in the microstructure. In this context, reliable hydrogen diffusion coefficients of P91 weld metal are rare. Hence, the diffusion behavior of P91 multi-layer weld metal was investigated in two different microstructure conditions: AW and further PWHT (760 °C for 4 h). Two different experimental techniques were used to cover a wide range of hydrogen diffusion temperatures: the electrochemical permeation technique (PT) at room temperature and the carrier gas hot extraction (CGHE) for a temperature range from 100 to 400 °C. From both techniques typical hydrogen diffusion coefficients were calculated and the corresponding hydrogen concentration was measured. It was ascertained that both heat treatment conditions show significant differences in hydrogen diffusivity. The biggest deviations were identified for room temperature. In this case, the AW condition shows significant hydrogen trapping and up to seven times lower diffusion coefficients. Additionally, PT investigations showed a preferred diffusion direction of hydrogen in the weld metal expressed by the diffusion coefficients and the permeability for both heat treatment conditions. The CGHE generally revealed lower diffusion coefficients for the AW microstructure up to 200 °C. In addition, the AW condition showed hydrogen concentrations up to 50 ml/100 g (considering electrochemical charging). Nonetheless, this hydrogen was not permanently (reversibly) trapped. Nonetheless, this temperature is approximately 100 °C below recommended dehydrogenation heat treatment (DHT). This has two main consequences: (I) in case of welding is interrupted or no DHT is conducted, a HAC susceptibility of hardened martensitic P91 weld metal cannot be excluded and (II) DHT can be conducted at temperatures around 200 °C below the recommended temperatures. T2 - IIW Annual Assembly, Meeting of Commission IX-C "Creep and heat resistant welds" CY - Bratislava, Slovakia DA - 07.07.2019 KW - Hydrogen KW - Diffusion KW - Weld metal KW - Microstructure KW - Post weld heat treatment PY - 2019 AN - OPUS4-48449 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Szymoniak, Paulina A1 - Gawek, Marcel A1 - Madkour, S. A1 - Schönhals, Andreas T1 - Confinement and localization effects revealed for thin films of the miscible blend Poly(vinyl methyl ether) / Polystyrene with a composition of 25/75 wt% N2 - Thin films (200-7nm) of the asymmetric polymer blend poly(vinyl methyl ether) (PVME)/polystyrene (PS) (25/75wt%) were investigated by broadband dielectric spectroscopy (BDS). Thicker samples ([Formula: see text]37 nm) were measured by crossed electrode capacitors (CEC), where the film is capped between Al-electrodes. For thinner films ([Formula: see text]37 nm) nanostructured capacitors (NSC) were employed, allowing one free surface in the film. The dielectric spectra of the thick films showed three relaxation processes ( [Formula: see text] -, [Formula: see text] - and [Formula: see text] -relaxation), like the bulk, related to PVME fluctuations in local spatial regions with different PS concentrations. The thickness dependence of the [Formula: see text] -process for films measured by CECs proved a spatially heterogeneous structure across the film with a PS-adsorption at the Al-electrodes. On the contrary, for the films measured by NSCs a PVME segregation at the free surface was found, resulting in faster dynamics, compared to the CECs. Moreover, for the thinnest films ([Formula: see text]26 nm) an additional relaxation process was detected. It was assigned to restricted fluctuations of PVME segments within the loosely bounded part of the adsorbed layer, proving that for NSCs a PVME enrichment takes place also at the polymer/substrate interface. KW - Thin polymer films KW - Broadband dielectric spectroscopy PY - 2019 DO - https://doi.org/10.1140/epje/i2019-11870-3 SN - 1292-895X VL - 42 IS - 8 SP - 101, 1 EP - 11 PB - Springer AN - OPUS4-48651 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meng, Xiangmeng A1 - Artinov, Antoni A1 - Bachmann, Marcel A1 - Üstündag, Ömer A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - A numerical study on the suppression of a detrimental weld pool profile in wire feed laser beam welding by magnetohydrodynamic technique N2 - The weld quality and the possible defect formation are directly determined by the weld pool shape and the thermo-fluid dynamics therein. In this paper, an untypical weld pool profile, i.e., elongated at its top and bottom but narrowed at the middle, is found experimentally and numerically in the wire feed laser beam welding. The detrimental influence of the weld pool narrowing on the element transport is analyzed and discussed. A magnetohydrodynamic technique is utilized to suppress the narrowing, aiming at a more homogenous element distribution. It is found that a low-temperature region is formed in the middle of the weld pool due to the interaction of the two dominant circulations from the top and bottom regions. The weld pool is significantly narrowed due to the untypical growth of the mushy zone in the low-temperature region, which results in a direct blocking effect on the downward flow and the premature solidification in the middle region. The Lorentz force produced by a transverse oscillating magnetic field shows the potential to change the flow pattern into a single-circulation type and the low-temperature-gradient region is mitigated. Therefore, the downward transfer channel is widened, and its premature solidification is prevented. The numerical results are well validated by experimental measurements of metal/glass observation and X-ray fluorescence element mapping. T2 - 13th International Seminar Numerical Analysis of Weldability CY - Seggau, Austria DA - 04.09.2022 KW - Thermo-fluid flow KW - Element transport KW - Laser beam welding KW - Magnetohydrodynamics KW - Multi - physical modeling PY - 2023 SN - 2410-0544 VL - 13 SP - 143 EP - 160 PB - Verlag der Technischen Universität Graz AN - OPUS4-58806 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stankevich, S. A1 - Gumenyuk, Andrey A1 - Straße, Anne A1 - Rethmeier, Michael ED - Reisgen, U. ED - Schmidt, M. ED - Zaeh, M. ED - Rethmeier, Michael T1 - Measurement of thermal cycle at multi-pass layer build-up with different travel path strategies during DLMD process N2 - The shape of the parts, created by the technology of direct laser metal deposition (DLMD), is influenced by various parameters, for example, the power and diameter of the laser source spot. The contribution of energy from the laser affects the temperature distribution in the formed layers. The changing temperature in the working area entails a Change in the geometry of the layers and affects the stability of the process. In this paper, experiments on the measurement of temperature cycles in the DLMD process with different directions of the filling track are carried out. An infrared camera was used to measure thermal cycles. The calibration of the acquired data (i.e. correspondence table between the intensity of thermal radiation of the material and the absolute temperature) was done with help of two-color pyrometer ex situ and in situ measurements. The experiments are carried out on two materials 316L and Inconel 718. The effect of the maximum temperature on the layer height is shown, and thermal cycles in the formation of layers for different filling strategies are presented. T2 - Laser in Manufacturing Conference 2019 CY - Munich, Germany DA - 24.06.2019 KW - Thermography KW - Direct Laser Metal Deposition PY - 2019 SP - 1 EP - 9 AN - OPUS4-48716 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Frasca, Daniele A1 - Schulze, Dietmar A1 - Böhning, Martin A1 - Krafft, Bernd A1 - Schartel, Bernhard T1 - Chlorbutylkautschuk/Multilayergraphen-Nanocomposites N2 - In den letzten Jahren werden zunehmend Nanopartikel als Füllstoff für Polymere vorgeschlagen und auch erfolgreich in Elastomer-Nanocomposites eingesetzt. In dieser Arbeit wird Multilayergraphen (MLG) als Nanofüllstoff näher untersucht, der sich bereits bei geringen Konzentrationen als effizient erweist. MLG besteht aus nur etwa zehn Graphenlagen. Chlorbutylkautschuk (CIIR)/MLG-Nanocomposites mit verschiedenen MLG-Gehalten wurden mit Hilfe eines ultraschallunterstützen Mischverfahrens in Lösung hergestellt und auf einem Walzwerk weiterverarbeitet. Das Einmischen von MLG führt zu einer deutlichen Verbesserung der rheologischen und mechanischen Eigenschaften, des Vernetzungsverhaltens sowie der Barrierewirkung gegenüber Gasen. Bereits der Zusatz von 3 phr MLG zu CIIR führt zu einem mehr als zweifach höheren E-Modul und zu einer Reduktion der Permeabilität von O2 und CO2 um 30 %. Höhere Konzentrationen an Nanofüllstoff resultieren in einer weiteren Verbesserung der Eigenschaften der Nanocomposites. Weiterhin zeigten die CIIR/MLG-Nanocomposites auch eine geringere Entflammbarkeit. KW - Elastomere KW - Nanokomposite KW - Graphen KW - Chlorbutylkautschuk PY - 2017 SN - 0176-1625 VL - 70 IS - 5 SP - 311 EP - 322 PB - Dr. Gupta Verlag CY - Ratingen AN - OPUS4-40327 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönhals, Andreas T1 - Molecular dynamics of discotic liquid crystals in the bulk and embedded in nanochanels N2 - Discotic liquid crystals (DLCs) are self-assembled materials where self-assembly is driven by non-covalent intermolecular interactions. The corresponding molecules consist of a flat and rigid aromatic core substituted by flexible aliphatic side chains. While the former is responsible for the π-stacking, the latter gives rise to an increased solubility, processability, and rich thermotropic behavior. The disc-shaped molecules form columns that further assemble into two-dimensional arrays with a hexagonal mesophase. The alkyl chains fill the intracolumnar space giving rise to a nanophase separated state. These soft matter materials with highly ordered columnar structures have a great potential in molecular electronic devices such as active semiconductors in organic field-effect transistors and photovoltaic devices with a charge carrier mobility of up to 1.1 cm2/Vs. Two different homologous systems based on triphenylene derivatives were investigated as model systems for DLCs where the length of the aliphatic side chains is widely varied. Structural information is retrieved by X-ray diffraction carried out on a synchrotron. Experiments were carried out in the bulk state and confined to the nanometer wide channels of anodic aluminum membranes (Pore diameter 20 nm, 40nm, 80 nm and 180 nm). The latter case can be considered as a promising way to prepare nanowires. As method broadband dielectric spectroscopy (frequency range 10-2 Hz to 109 Hz) is employed. These experiments were accompanied by thermal investigations (Differential Scanning Calorimetry as well as Thermogravimetric Analysis) as well as inelastic neutron scattering (neutron Time-of-Flight and neutron Backscattering). The dynamics of these unique soft matter materials are discussed in detail considering their structure (length of the aliphatic side chain), the effect of self-confinement (of the aliphatic chains in the intracolumnar space) and of the outer confinement (influence of the pore size). Comparison is further made to a pyrene based system. T2 - THE 9th INTERNATIONAL CONFERENCE ON ADVANCED MATERIALS, ROCAM 2017 CY - Bucharest, Romania DA - 11.07.2017 KW - Dicotic liquid crystals PY - 2017 AN - OPUS4-41023 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zerbst, Uwe T1 - Thoughts on damage tolerance and safe life design in metallic AM structures N2 - Der Vortrag bietet eine Diskussion zur Abschätzung des Schadenstoleranzverhaltens metallischer AM - Komponenten. Im Fokus stehen Probleme bei der Ermittlung repräsentativer Materialdaten, der Einfluss von Materialdefekten und Eigenspannungen. Ausgehend von derzeitigem Stand auf dem Gebiet werden Möglichkeiten der Schadenstoleranten Bauteileauslegung von AM diskutiert. N2 - The presentation provides a discussion and damage tolerant assessment of metallic AM components. In the focus are problems of the determination of representative material data, the effect of material defects and residual stresses. Starting with the actual state-of-the-art in the field, options and possibilities of a damage tolerant design for AM are discussed. T2 - BAM/NIST-Workshop on Fatigue of Additive Manufactured Metallic Components CY - Berlin, Germany DA - 16.05.2019 KW - Schadenstolerante Bauteilauslegung KW - Repräsentative Werkstoffeigenschaften KW - Defekte Eigenspannung KW - Damage tolerant component design KW - Representative material properties KW - Residual stresses PY - 2019 AN - OPUS4-48810 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pavlov, V. A1 - Gumenyuk, Andrey A1 - Volvenko, S. A1 - Rethmeier, Michael A1 - Bakir, Nasim T1 - Investigation of solidification cracking susceptibility of type 316L stainless steel during laser beam welding using an in-situ observation technique N2 - Laser welding is a widely established manufacturing process in many industry sectors. Solidification cracking as well as the weldability of materials is still since many years a highly contentious issue, particularly regarding the causes of the hot crack formation. Many of studies have been conducted to determine the critical conditions of occurrence of the solidification cracking. In this study a 2D in-situ observation technique in conjunction with laser diodes as the illuminating source has been employed to measure the arising strain field during the laser beam welding process. For the first time the employed technique enabled the in-situ measurement of the transient strain field at the surface of the workpiece directed to the laser beam in the critical range, where the solidification cracking normally occurs. Thus the critical threshold strain values at high temperatures characterizing transition from crack free to crack concomitant welding process could be deduced. T2 - Lasers in Manufacturing Conference 2017 CY - Munich, Germany DA - 26.06.2017 KW - Laser beam Welding KW - Optical measurement technique KW - Critical strain KW - Solidification cracking PY - 2017 SP - 1 EP - 7 AN - OPUS4-41175 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Usmani, Shirin T1 - Wood protection with nanoparticles: MgF2 and CaF2 N2 - Alkaline earth metal fluoride nanoparticles have been investigated for application in wood protection. Sols of MgF2 and CaF2 were synthesized and their efficacy was tested against fungi and termites (Rehmer 2016, Krahl et al. 2016). The sols were characterized by XRD and SEM. The wood specimens were vacuum impregnated with nanoparticles and then exposed to fungi and termites according to EU certified test conditions. Our results show that wood impregnated with metal fluoride nanoparticles significantly reduce cellulose hydrolysis by fungi and termites. The wood samples were exposed to brown-rot fungi; Coniophora puteana and Poria placenta. Between the two fungi, the overall mass lost due to fungal degradation was lower for treated (MgF2 and CaF2) wood samples exposed to Coniophora puteana. Thus, the metal fluoride nanoparticles impregnated in the wood samples were more efficient in reducing cellulose degradation from Coniophora puteana than from Poria placenta. However the mass loss in samples treated with MgF2 was similar to those treated with CaF2, irrespective of type of fungi. Therefore, it is likely that fungal degradation in treated samples was dependent on the biocidal action of fluorides rather than on the differences in chemical and physical properties of MgF2 and CaF2, respectively. Conversely, for termite exposure, wood samples treated with MgF2 had lower cellulose degradation compared to those treated with CaF2. A possible explanation for this difference in results could be fungi and termites use separate mechanisms for cellulose hydrolysis which will be further investigated. Future experiments include testing the leaching potential of MgF2 and CaF2 nanoparticles from wood. The results from the leaching experiment will test if metal fluoride nanoparticles can provide long-term and environmentally safe protection to wood. T2 - International Research Group (IRG48) Scientific Conference on Wood Protection CY - Ghent, Belgium DA - 04.06.2017 KW - Fluoride KW - Nanoparticles KW - Brown-rot fungi KW - Termites PY - 2017 AN - OPUS4-41019 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Hartrott, P. T1 - Correlation of cyclic yield stress and precipitate N2 - The influence of cyclic yield stress on precipitate coarsening in alloy 2618A is discussed. T2 - LCF8 Eighth International Conference on Low Cycle Fatigue CY - Dresden, Germany DA - 27.06.2017 KW - Coarsening KW - Cyclic yield stress KW - S-phase PY - 2017 AN - OPUS4-41141 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bakir, Nasim T1 - Investigation of solidification cracking susceptibility of type 316L stainless steel during laser beam welding using an in-situ observation technique N2 - This technique is the first to provide a measurement of the full strain field locally in the immediate vicinity of the solidification front. Automatic identification of the cases that can be critical for the solidification crack formation the described procedure of the optical measurement allows the real material-dependent values of critical strain characterising the transition to hot cracking during laser welding processes to be determined. The local critical strain in vicinity of the solidification front has observed between 3.6 and 4.2%. T2 - Lasers in Manufacturing Conference 2017 CY - Munich, Germany DA - 26.06.2017 KW - Optical measurment technique KW - Critical strain KW - Solidification cracking KW - Laser beam Welding PY - 2017 AN - OPUS4-41242 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fritzsche, André T1 - Electromagnetic Porosity Reduction in Laser Beam Welding of Die-Cast Aluminum Alloy N2 - The present paper investigates the electromagnetic porosity reduction in partial penetration laser beam welding of 6 mm aluminum die casting AlSi9MnMg. Applying an electromagnetic field, a significant reduction of the porosity as well as smoothing of the surface of aluminum die casting can be observed. Starting from the reference case without an electromagnetic support, the porosity was reduced by 76 %. Especially big pores can be removed from the weld pool effectively due to their beneficial volume-to-area ratio whereas very small metallurgical pores tend to remain within the weld pool even when higher magnetic flux densities are applied. T2 - Lasers in Manufacturing Conference 2017 CY - Munich, Germany DA - 26.06.2017 KW - Laser beam welding KW - Die-cast aluminum KW - Porosity reduction KW - Electromagnetic influence PY - 2017 AN - OPUS4-41245 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sobol, Oded A1 - Böllinghaus, Thomas A1 - Wirth, Thomas A1 - Unger, Wolfgang A1 - Eliezer, D. T1 - High resolution ToF-SIMS imaging of deuterium permeation and cracking in duplex stainless steels N2 - Fundamental understanding and elucidation of hydrogen assisted degradation and trapping mechanisms is dependent on sufficient imaging techniques for respective hydrogen interactions, in particular with multi-phase metallic microstructures. The present work shows the progress in elucidating the deuterium behavior in austenitic-ferritic duplex stainless steels under the consideration that deuterium behaves in many ways similarly to hydrogen. A novel combination of deuterium permeation and in-situ Time-of-Flight Secondary Ion Mass Spectrometry (ToF-SIMS) imaging technique is compared with post charging ToF-SIMS imaging experiments. As a step beyond state-of-the-art, integration of chemo-metric and high resolution structural characterization techniques with computational multivariate data analysis (MVA) and data fusion is presented. T2 - 2016 International Hydrogen Conference CY - Grand Teton National Park, Jackson Lake Lodge, Wyoming, USA DA - 11.09.2016 KW - DSS KW - ToF-SIMS KW - Data-fusion KW - EBSD PY - 2017 SN - 978-0-7918-6138-7 SP - 407 EP - 415 PB - ASME Press CY - Two Park Ave. New-York, NY 10016, USA AN - OPUS4-42647 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Artinov, Antoni A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Transient Process Simulation of Heat Transfer in Laser Beam Welding with an Equivalent Heat Source N2 - This paper presents a multiphysics modelling framework developed for the prediction of the three-dimensional transient temperature field of the laser welding process. The numerical model consists of two studies. In the first study, a steady-state CFD process simulation of full-penetration keyhole laser beam welding was performed. Considering the effects of, thermo-capillary and natural convection, latent heat of fusion and temperature-dependent material properties up to evaporation temperature the local weld pool geometry and temperature field were obtained. These results were used in the second subsequent study as an equivalent volumetric heat source by the prediction of the transient thermal cycle during and after fusion welding. Here the energy input and the movement of the heat source were realized by a novel technique, making use of pointwise constraints and a moving mesh provided with helper lines and additional remeshing condition. The numerically calculated results were compared to experimentally observed weld pool shapes and time-temperature curves showing a very good agreement. T2 - COMSOL Conference 2017 CY - Rotterdam, Netherlands DA - 18.10.2017 KW - High power laser beam welding KW - Transient heat transfer KW - Equivalent volumetric heat source KW - Moving mesh KW - Pointwise constraints PY - 2017 SP - 1 EP - 7 CY - Rotterdam AN - OPUS4-42701 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockenhäuser, Christian T1 - Ageing process of alloy 2618A N2 - The ageing process of alloy 2618A due to the coarsening of the hardening phase (S-phase) is presented and discussed. T2 - Arbeitskreissitzung Forschungsvereinigung Verbrennungskraftmaschinen CY - Frankfurt am Main, Germany DA - 19.10.2017 KW - Aluminium KW - Degradation KW - Dark-field transmission electron microscopy (DFTEM) KW - S-phase KW - Coarsening PY - 2017 AN - OPUS4-42621 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Olbricht, Jürgen T1 - Interaction of thermo-mechanical fatigue, creep and cyclic oxidation in 9-12% Cr steels N2 - In recent years, the performance of heat resistant ferritic-martensitic steels under cyclic oxidation and cyclic mechanical loading has gained considerable attention. The growing contributions of renewable energy sources to electricity generation have triggered a shift from continuous (baseload) operation of conventional power plants towards cyclic or “flexible” operation, which is needed to stabilize the electric grids by balancing the highly variable renewable’s input. Compared to the impressive amount of data on isothermal oxidation/corrosion and static mechanical loading (creep) that was compiled over decades, only little and sometimes contradictory information is so far available on the reaction of these alloys to cyclic conditions. The latter may involve frequent transients or holds at intermediate temperatures, as well as shut-downs and start-ups with high temperature rates which result in cyclic mechanical loads (thermo-mechanical fatigue, TMF) and thermo-cyclic oxidation at variable temperature. Our contribution will report on recent findings obtained within the framework of a junior research group which investigates the oxidation and fatigue of the ferritic-martensitic grades P91, P92 and VM12 SHC under thermo-cyclic conditions. Cyclic oxidation tests are carried out in steam using different sample shapes (flat coupons, U-segments and rings taken from heat exchanger tubes). Special attention is paid to changes in the kinetics and the integrity and possible delamination/spalling of the oxide layers. Mechanical tests are carried out on material from real steam pipes with a focus on the softening behaviour and lifetime issues resulting from combined creep/TMF loadings. All experiments are carried out in the 300-620°C regime with temperature and load profiles that resemble typical loading scenarios in power plants and are complemented by detailed microstructural characterisation. T2 - IUTAM-Symposium Multi-scale Fatigue, Fracture & Damage of Materials in Harsh Environments CY - Galway, Ireland DA - 28.08.2017 KW - Low cycle fatigue KW - Thermo-mechanical fatigue KW - Creep-fatigue KW - Steam oxidation KW - Power plants PY - 2017 AN - OPUS4-42654 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Artinov, Antoni T1 - Transient process simulation of heat transfer in laser beam welding with an equivalent heat source N2 - A multi-physics modelling framework developed for the prediction of the three-dimensional transient temperature field of the laser welding process is presented. The numerical model consists of two studies. In the first study, a steady-state CFD process simulation of full-penetration keyhole laser beam welding was performed. Considering the effects of latent heat, natural and thermo-capillary convection and temperature-dependent material properties up to evaporation temperature the local weld pool geometry and temperature field were obtained. These results were used in the second subsequent study, as an equivalent volumetric heat source, by the prediction of the transient thermal cycle during and after fusion welding. Here the energy input and the movement of the heat source were realized by a novel technique, making use of pointwise constraints and a moving mesh provided with helper lines and additional remeshing condition. The numerically calculated results were compared to experimentally observed weld pool shapes and time-temperature curves and show a very good agreement. T2 - COMSOL Conference CY - Rotterdam, The Netherlands DA - 18.10.2017 KW - High power laser beam welding KW - Equivalent volumetric heat source KW - Transient heat transfer KW - Moving mesh KW - Pointwise constraints PY - 2017 AN - OPUS4-42607 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Rockenhäuser, Christian A1 - von Hartrott, P. A1 - Metzger, M. A1 - Karlin, J. A1 - Skrotzki, Birgit A1 - Schweizer, C. T1 - Lebensdauerberechnung von Aluminium-Radialverdichterrädern unter Berücksichtigung der Werkstoffalterung N2 - Die Mikrostruktur von ausscheidungsgehärteten Aluminiumlegierungen ist von herausragender Bedeutung für ihre Festigkeit, da nur Werkstoffe mit gezielt eingestellter Mikrostruktur für Radialverdichterräder ausreichende Festigkeiten erreichen. Diese optimierte Mikrostruktur ändert sich jedoch während des Betriebs, denn die Bauteile werden bei Temperaturen eingesetzt, die nahe der Aushärtetemperatur liegen oder sogar darüber hinausgehen und folglich ist mit Alterung der Mikrostruktur und damit einhergehender Degradation der Eigenschaften zu rechnen. Diese Effekte konnten bisher in der Lebensdauervorhersage nicht berücksichtigt werden, da ihre diesbezüglichen Auswirkungen lediglich qualitativ bekannt waren. In diesem Forschungsvorhaben wurde daher für die Legierung EN AW-2618A einerseits eine sorgfältige und umfassende Charakterisierung der Gefügeentwicklung für anwendungsrelevante Temperaturen und Zeiten bis zu 25.000 h vorgenommen und andererseits eine solide Datenbasis bezüglich der mechanischen Eigenschaften (Zugfestigkeit, Kriechwiderstand, LCF-, TMF-Verhalten) und ihren Änderungen geschaffen. Darauf aufbauend wurde ein Verfahren entwickelt, um die Genauigkeit der Lebensdauerbewertung für Abgasturbolader (ATL)-Verdichterräder aus EN AW-2618A zu verbessern. Ein zeit- und temperaturabhängiges Verformungsmodell nach Chaboche, welches die wesentlichen Phänomene der Hochtemperaturverformung und der Wechselplastizität beschreibt, wurde erweitert und berücksichtigt nun die Werkstoffalterung, indem die Festigkeit nicht nur als Funktion der Temperatur, sondern auch des Alterungszustands (d. h. des mittleren Radius der Ausscheidungen) dargestellt wird. Für die Erweiterung des Modells zur Bewertung der Ermüdungslebensdauer unter Rainflow-klassierten Betriebslastkollektiven wurde analog verfahren. Die berechnete Lebensdauer der im Verlauf des Vorhabens durchgeführten LCF- und TMF-Versuche stimmt gut mit den experimentellen Ergebnissen überein. KW - Alloy 2618A KW - Degradation KW - Dark-field transmission electron microscopy (DFTEM) KW - S-Phase KW - Aluminum PY - 2018 SP - 1 EP - 123 AN - OPUS4-44618 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fabry, Çağtay A1 - Pittner, Andreas A1 - Rethmeier, Michael T1 - Automatisierungs- und Regelkonzepte für das MSG-Engspaltschweißen N2 - Zur Effizienzsteigerung beim Einsatz von Lichtbogenverfahren für Fügeaufgaben im Dickblechbereich werden häufig angepasste Verfahren mit möglichst geringer Nahtquerschnittsfläche angewendet, beispielsweise das MSG-Engspaltschweißen für I-Nähte. Die Herausforderung für die Automatisierung des Verfahrens besteht neben der komplexen Prozessführung auch in der oftmals schlechten Zugänglichkeit der Prozesszone für optische Sensorik, weswegen verstärkt auf prozessorientierte Sensorik zurückgegriffen wird. Zur Steigerung des Prozessverständnisses und Entwicklung neuer Regelungskonzepte wurde ein Versuchsaufbau umgesetzt, der sowohl optische Messsysteme als auch prozessorientierte Sensorik in einer gemeinsamen Steuerungsumgebung vereint. Die umfassende prozessbegleitende Sensorik ermöglicht die sukzessive Erweiterung des Prozesswissens, welches direkt zur Umsetzung neuer Steuer- und Regelalgorithmen basierend auf Regressionsmodellen genutzt werden kann. Der gemeinsame Einsatz optischer und prozessorientierter Sensorik wurde zur Auslegung eines Lichtbogensensors zur Höhenführung genutzt. Die Versuchsdurchführung mit dem Ziel der Ableitung nichtlinearer Regressionsmodelle erfolgt automatisiert mit Hilfe eines optischen Sensors. Der Vorteil dieses Verfahrens liegt dabei neben der schnellen Umsetzbarkeit in der direkten Korrelation der Messwerte zu realen physikalischen Systemgrößen und der schnellen Adaption auf unterschiedliche Schweißparameter und -prozesse. T2 - 36. Assistentenseminar Füge- und Schweißtechnik CY - Reinsehlen, Germany DA - 05.10.2015 KW - MSG-Schweißen KW - Automatisierung KW - Lichtbogensensorik KW - Künstliche neuronale Netze KW - Digitalisierung PY - 2017 SN - 978-3-945023-57-0 VL - 320 SP - 21 EP - 26 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-44531 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yildirim, Arda T1 - Molecular Mobility and Ionic Conductivity of Ionic Liquid Crystals Forming a Hexagonal Columnar Mesophase N2 - For the first time, the molecular mobility of two linear-shaped tetramethylated guanidinium triflates ionic liquid crystals (ILCs) having different length of alkyl chains was investigated by a combination of broadband dielectric spectroscopy (BDS) and specific heat spectroscopy (SHS). SHS was carried out by differential AC-chip calorimetry at higher frequencies and temperature modulated DSC at lower frequencies. These ILCs can form a hexagonal ordered columnar mesophase. Two relaxation processes were found by BDS for both samples. At low temperatures, a γ-processes is observed which is assigned to specific localized fluctuations. At higher temperatures, α1-processes take place. α2 processes were also detected by SHS but with a completely different temperature dependence of the relaxation times. Different molecular assignments of α1- and α2-processes are suggested. At even higher temperatures, conductivity was detected by BDS. T2 - Spring Meeting of German Physical Society CY - Berlin, Germany DA - 12.03.2018 KW - Ionic liquid crystals PY - 2018 AN - OPUS4-44504 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yildirim, Arda T1 - Collective Orientational Order and Phase Behavior of a Discotic Liquid Crystal under Confinement N2 - Discotic liquid crystals (DLCs) are a promising class of soft matter for electronic applications. This is due to their ability to self-organize into columns in a hexagonal columnar mesophase, driven by the overlapping of the π orbitals of their aromatic cores. This leads to a high charge-carrier mobility along the column axis. Previous studies on DLCs showed that their properties, such as phase transition temperatures and enthalpies, are susceptible to nanoconfinement. In this study, 2,3,6,7,10,11 hexakis[hexyloxy] triphenylene (HAT6) was confined into parallel aligned cylindrical nanopores of anodic aluminum oxide (AAO) membranes by melt infiltration. Furthermore, the pore surfaces of a series of membranes were chemically modified, resulting in a more hydrophobic pore surface than the unmodified ones. Collective orientational order and phase behavior of HAT6 confined into modified and unmodified nanopores of AAO were investigated by broadband dielectric spectroscopy and differential scanning calorimetry respectively. T2 - Spring Meeting of German Physical Society CY - Berlin, Germany DA - 12.03.2018 KW - Discotic Liquid Crystals PY - 2018 AN - OPUS4-44506 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Omara, Shereen T1 - Structure−property relationships of hyperbranched polyamine ester/Ka-DCA nanocomposites N2 - Hyperbranched polyamine ester (HPAE)/ kaolinite nanocomposites were papered via an ex situ (solution-based) method. The kaolinite has been modified by dodecylamine (DCA). SAXS measurements revealed that the Ka interlayer space increased from 0.71 to 3.6 nm-1. A partly exfoliated structure of the HPA/Ka-DCA nanocomposites was proved by SAXS and TEM. By a combination of BDS and SHS, the relaxation properties of the nanocomposites were investigated in dependence on frequency and temperature. The activation energies of γ-relaxation for the nanocomposites were lower than the values found for the pure HPAE. The segmental dynamics (α- relaxation) was found to be screened out by the conductivity contribution. While it is retrieved by SHS employing AC-chip calorimetry. A systematic change of the dynamic glass transition estimated by AC-chip calorimetry was observed, which is in agreement with a behavior expected for a confined sample. The confinement effect of the Ka-DCA nanofillers reduces the glass transition temperature Tg and enhances, meanwhile, the electrical conductivity of the polymer. By comparing the temperature dependence of the dynamic glass transition measured with SHS and that of the dc conductivity measured by dielectric spectroscopy, a decoupling in their temperature dependencies was found. With increasing concentration of the nanofiller, which results in a stronger glass-formation behavior, this decoupling becomes weaker. T2 - Spring Meeting of German Physical Society CY - Berlin, Germany DA - 12.03.2018 KW - Nanocomposites PY - 2018 AN - OPUS4-44522 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Szymoniak, Paulina T1 - Dynamics of nanoscopically confined PVME in thin films of an asymmetric PVME/PS blend N2 - In recent years, substantial efforts have been devoted to investigating nanoscopic confinement of polymers, and its effect on glassy dynamics. Broadband Dielectric Spectroscopy (BDS) was used to study the dynamics of ultra-thin films of PVME/PS 50/50 wt% blend, employing a novel nano-structured capacitor sample arrangement. The investigated system shows a complex dynamic behavior. First, an α-relaxation, related to a bulk-like layer was found. Second, an α’-relaxation was observed, characteristic for dynamically asymmetric blends, where the out of equilibrium dynamics is attributed to weakly-cooperative PVME segments relaxing within a frozen environment of PS segments. Thirdly, for thinnest films, an Arrhenius-like process was dominant in the dielectric spectra, indicating localized fluctuations of the segments. Relaxation rates of this process resembled that of the degenerated α-relaxation of the adsorbed layer, found for pure PVME, thus it was assigned accordingly. For thinnest films, this process undergoes a further confinement, due to the topological constraints, introduced by PS. Such multiple confinement effect has not been reported for ultra-thin films of polymer blends, before this study. T2 - Spring Meeting of German Physical Society CY - Berlin, Germany DA - 12.03.2018 KW - Thin polymeric films PY - 2018 AN - OPUS4-44502 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fabry, Çağtay T1 - Sensorgestütztes MSG-Engspaltschweißen mit modifizierter Prozessführung (IGF-Nr. 17.923N / DVS-Nr. 03.111) N2 - Präsentation von Versuchsaufbau und Ergebnissen zu IGF-Projekt 17.923N. Darstellung einer Methodik zur automatisierten Regressionsmodellierung eines Lichtbogensensors zur Höhenführung mittels künstlicher neuronaler Netze durch Einbindung optischer Sensorik als Referenzmesswert. T2 - Sitzung DVS AG V 2.4 „Schweißen mit abschmelzender Elektrode MIG/MAG” CY - Berlin, Germany DA - 16.04.2018 KW - MSG-Engspaltschweißen KW - Automatisierung KW - Lichtbogensensorik KW - Künstliche neuronale Netze KW - Digitalisierung PY - 2015 AN - OPUS4-44543 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Szymoniak, Paulina T1 - Competition of mobilization and immobilization effects of segmental dynamics in epoxy/Boehmite nanocomposites N2 - The polymer matrix region near a filler surface, termed as the interface, witnessed increasing interest, due to its possible influence on the macroscopic properties of the nanocomposite. The interphase is expecting to have different segmental dynamic, as compared to the pure matrix, which can percolate into the entire system. Here, the segmental dynamics of epoxy/Boehmite nanocomposite was studied by Broadband Dielectric Spectroscopy. It was found that an artificial relaxation process is present in the nanocomposite, on the contrary to the pure epoxy system. It was assigned to constrained fluctuations of polymer chains in the interfacial region, due to the nanofiller. However, the overall dynamic Tg of the system decreased with increasing filler concentration, indicating higher segmental mobility. This was in accordance with Temperature Modulated DSC investigations of specific heat capacity of the system, which was found to increase with increasing filler concentration, up to 10 wt%, indicating increasing mobility of the polymer matrix segments. Surprisingly, for the highest filler content, the heat capacity decreases, implying a formation of an immobilized rigid amorphous phase in the interfacial region. T2 - Spring Meeting of German Physical Society CY - Berlin, Germany DA - 12.03.2018 KW - Nanocomposites PY - 2018 AN - OPUS4-44503 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - von Hartrott, P. A1 - Metzger, M. A1 - Rockenhäuser, Christian A1 - Skrotzki, Birgit T1 - Lebensdauerbewertung von alternden Werkstoffen N2 - Werkstoffe im Hochtemperatureinsatz verändern mit der Zeit ihre Mikrostruktur. Mit diesem Alterungsprozess einher geht eine Veränderung der mechanischen Eigenschaften ebenso wie eine Veränderung des Schädigungsverhaltens. Im Rahmen des FVV Vorhabens „Alterung und Lebensdauer“ haben das Fraunhofer IWM in Freiburg und die BAM in Berlin die weit verbreitete warmfeste Aluminiumlegierung EN AW-2618A in verschiedenen Alterungszuständen experimentell charakterisiert und darauf aufbauend Modelle für die Lebensdauerbewertung mit der Finite-Elemente- Methode implementiert. KW - Aluminiumlegierung KW - Alterung KW - Mikrostruktur KW - Lebensdauervorhersage KW - Schädigung PY - 2018 DO - https://doi.org/10.1007/s35146-018-0085-8 SN - 0024-8525 SN - 2192-8843 VL - 79 IS - 10 SP - 72 EP - 76 PB - Springer AN - OPUS4-46064 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Spranger, Felix T1 - Laserimplantation von TiB2-Partikeln in X153CrMoV12 Kaltarbeitsstahl und ihr Einfluss auf die Materialeigenschaften N2 - Die Laserimplantation erlaubt die Herstellung verschleißbeständiger, erhabener Mikrostrukturen (Im-plants) auf Stahloberflächen, durch ein diskontinuierliches dispergieren von keramischen Partikeln mittels gepulster Laserstrahlung. Durch die flexible Anordnung separierter Implants zu komplexen Mustern erlaubt das Verfahren eine gezielte Oberflächenstrukturierung zur Beeinflussung des Reibungs- und Verschleißverhaltens. Insbesondere erwies sich Titandiborid (TiB2) als Implantationsmaterial für geeignet, da eine Manipulation der Implantgeometrie in einem breiten Bereich vorgenommen werden kann, ohne dass Materialdefekte, wie Risse oder Poren auftreten. Zudem weisen die Implants auf Kaltarbeitsstahlwerkzeugen Härtewerte von bis zu 1800 HV1 auf. Hierdurch lassen laserimplantierte Oberflächen eine deutlich höhere Verschleißbeständigkeit im Vergleich zu umschmelzstrukturierten Wirkflächen erwarten. Daher eignet sich das Verfahren insbesondere zur Strukturierung hochbelasteter Wirkflächen, wie sie an Umform- oder Schneidwerkzeugen zu finden sind. Ziel der Untersuchungen ist es, den Einfluss laserimplantierter TiB2-Partikel auf die Materialeigenschaften von X153CrMoV12 zu erkennen und geeignete Parameterbereiche zur Oberflächenstrukturierung zu identifizieren. Hierfür wurden im Rahmen der Arbeit die Laserparameter (Pulsleistung und -dauer) in einem breiten Parameterfeld variiert und vergleichende Untersuchungen an punktuell wiederaufgeschmolzenen Zonen sowie an TiB2 implantierten Zonen durchgeführt. High-Speed-Kameraaufnahmen ermöglichten die Beschreibung der Partikeleinbringung aus Vorbeschichtungen. Des Weiteren wurden an Schliffen (Mikro-) Härtemessungen durchgeführt, um die die Materialeigenschaften zu charakterisieren und den Einfluss der eingebrachten Hartstoffpartikel feststellen zu können. Die Materialmikrostruktur wurde abschließend an lichtmikroskopischen- sowie elektronenmikroskopischen Aufnahmen erfasst. Mithilfe der energiedispersiven Röntgenspektroskopie (EDX) sowie der Röntgendiffraktometrie (XRD) wurden die implantierten Bereiche hinsichtlich gebildeter Phasen analysiert. Die Ergebnisse zeigen, dass eine reine Umschmelzstrukturierung zu einer deutlichen Reduktion der Oberflächenhärte aufgrund hoher Restaustenitgehalte (γR) führt. Im Gegensatz dazu führt das Laserimplantieren von TiB2-Partikeln zu einer deutlichen Härtesteigerung in den kuppel- oder ringförmigen Implants. Härtewerte von bis zu 1800 HV1 resultieren aus dispergierten TiB2-Primärpartikeln sowie in-situ ausgeschiedenen Sekundärphasen, durch die der Restaustenitanteil deutlich reduziert wird. T2 - Assistentenseminar der Wissenschaftlichen Gesellschaft Fügetechnik e.V. (WGF), Eupen (Belgien) 2018 CY - Eupen, Belgium DA - 13.09.2018 KW - Laserimplantation KW - Oberflächenstrukturierung KW - X153CrMoV12 KW - Titandiborid PY - 2018 AN - OPUS4-46089 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schnieder, Verena T1 - Additive Fertigung von Nickel-Titan-Formgedächtnislegierungen aus den Elementpulvern mittels Laserpulverauftragschweißen N2 - Additive Fertigungsverfahren gewinnen aufgrund der schnellen, flexiblen und kostengünstigen Fertigung von Bauteilen zunehmend an Bedeutung. Das Laserpulverauftragschweißen (LPA) wurde anfangs hauptsächlich als Beschichtungsverfahren eingesetzt. Diese Technologie bewerkstelligt aber auch das Reparieren von verschlissenen Bauteilen, sodass diese zeitsparend und ressourcenschonend erneuert werden können. Die hohe Aufbaurate, die flexible Pulverzusammensetzung sowie die hohe Endkonturnähe ermöglichen die Entwicklung und additive Fertigung von neuen Materialien. Im Rahmen dieses Beitrages wurde das Verfahren des Laserpulverauftragschweißens zur additiven Fertigung von Nickel-Titan-Formgedächtnislegierungen angewandt. Diese Legierungsgruppe ist aufgrund der Eigenschaft der Gestalterinnerung ein äußerst interessantes Legierungssystem mit unterschiedlichen Anwendungsbereichen, wie zum Beispiel in der Luft- und Raumfahrttechnik sowie in der Medizintechnik. Zur Erzeugung einer äquiatomaren NiTi-Legierung wurden die Elementpulver in einem Verhältnis von 55,9 wt.% Nickel und 44,1 wt.% Titan miteinander vermischt. Das Auftragen von Einzelspuren, Schichten und dreidimensionalen Körpern erfolgte auf unterschiedlichen Substratplatten aus Titan-, Nickel- und Nickeltitanlegierungen. Die metallographischen Untersuchungen zeigten, dass sich in Abhängigkeit des Substratmaterials unterschiedliche Phasen ausbilden und Risse vom Substrat durch den additiven Aufbau auftreten. Bei mehrlagigem Aufbau kam es sogar zur Ablösung des additiven Aufbaus von der Substratplatte. Der artgleiche additive Aufbau, sprich NiTi-Legierung auf einem NiTi-Substrat (Ni50,8Ti49,2 in at.%), führte zur keiner Materialablösung. Das Gefüge sowie die Phasenzusammensetzungen bieten in diesem Bereich noch viel Forschungsbedarf. T2 - 39. Assistentenseminar CY - Eupen, Belgium DA - 12.09.2018 KW - Additive Fertigung KW - Additive Manufacturing KW - Laserpulverauftragschweißen KW - Formgedächtnislegierungen KW - NiTi-Legierungen PY - 2018 AN - OPUS4-46092 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Artinov, Antoni T1 - A novel approach for calculating the thermal cycle of a laser beam welding process using a stationary CFD model N2 - This work aims to find the thermal cycles during and after fusion welding through simulation by first calculating the resulting local temperature field in the quasi-stationary part of the process. Here complete-penetration keyhole laser beam welding with a laser power of 18 kW on a 15 mm thick slab of a low-alloyed steel at a welding speed of 2 m/min is considered. In order to physically depict the laser material interaction a multi-physics numerical model including the effects of phase transformation, thermo-capillary convection, natural convection and temperature-dependent material properties up to evaporation temperature is developed. It uses a fixed keyhole geometry with a right truncated circular cone shape to introduce the laser beam energy to the workpiece. In a subsequent study, the resulting local temperature field is then used as an equivalent heat source in order to predict the unsteady thermal cycle during and after fusion welding. The translational movement of the laser beam through the workpiece is represented by a moving mesh approach. For the simulation, stationary heat transfer and fluid dynamics are described by a system of strongly coupled partial differential equations. These are solved with the commercial finite element software COMSOL Multiphysics 5.0. The results of the numerical simulation are validated by experiments, where the weld bead shapes and the thermal cycles show good correlation. T2 - 12th International Seminar "Numerical Analysis of Weldability" CY - Graz-Seggau, Austria DA - 23.09.2018 KW - Equivalent volumetric heat source KW - Process simulation KW - Laser beam welding KW - Transient heat transfer KW - Moving mesh PY - 2018 AN - OPUS4-46037 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockenhäuser, Christian T1 - Influence of heat treatment and creep loading on an Al-Cu-Li alloy N2 - The influence of heat treatment and creep loading on the microstructure of an Al-Cu-Li alloy was investigated. Especially the formation of different precipitates (T1 and Theta') were characterized and the microstructural changes under different ageing conditions (with and without external strain) were investigated to determine the effect od stress on the ageing process. T2 - 19th International Microscopy Congress (IMC19) CY - Sydney, Australia DA - 09.09.2018 KW - Aluminium KW - Degradation KW - Coarsening KW - Dark-field transmission electron microscopy PY - 2018 AN - OPUS4-46129 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockenhäuser, Christian T1 - Influence of heat treatment and creep loading on an Al-Cu-Li alloy N2 - The influence of heat treatment and creep loading on the microstructure of an Al-Cu-Li alloy was investigated. Especially the formation of different precipitates (T1 and Theta') were characterized and the microstructural changes under different ageing conditions (with and without external strain) were investigated to determine the effect od stress on the ageing process. T2 - 19th International Microscopy Congress (IMC19) CY - Sydney, Australia DA - 09.09.2018 KW - Aluminium KW - Degradation KW - Coarsening KW - Dark-field transmission electron microscopy PY - 2018 AN - OPUS4-46131 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockenhäuser, Christian T1 - The long-term ageing process of alloy 2618A N2 - The long-term ageing process of alloy 2618A was introduced and discussed The dark-field transmission electronmicroscopical resilts werde shown and evaluated regarding the precipitate radii. The influence of the precipitate radii regarding ageing was used for a preliminary ageing assessment. T2 - 19th International Microscopy Congress (IMC19) CY - Sydney, Australia DA - 09.09.2018 KW - Alloy 2618A KW - Degradation KW - Coarsening KW - S-phase KW - Dark-field transmission electron microscopy (DFTEM) PY - 2018 AN - OPUS4-46120 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockenhäuser, Christian T1 - The long-term ageing process of alloy 2618A N2 - The long-term ageing process of alloy 2618A was introduced and discussed The dark-field transmission electronmicroscopical resilts werde shown and evaluated regarding the precipitate radii. The influence of the precipitate radii regarding ageing was used for a preliminary ageing assessment. T2 - 19th International Microscopy Congress (IMC19) CY - Sydney, Australia DA - 09.09.2018 KW - Alloy 2618A KW - Degradation KW - Coarsening KW - S-phase KW - Dark-field transmission electron microscopy (DFTEM) PY - 2018 AN - OPUS4-46123 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Butz, Adam T1 - Crack identification by data fusion in fatigued flat specimens with through-holes - A feasibility study N2 - A numerical pre-study has shown that cracks in a flat sample featuring a drilled hole can be classified into one of three crack shape classes based on the combined evaluation of various types of test data. T2 - Fatigue 2018 CY - Poitiers, France DA - 27.05.2018 KW - LCF KW - Crack KW - Data Fusion PY - 2018 AN - OPUS4-45936 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael T1 - Already producing or still assembling? – Perspectives towards modular production and quality control in a digitized process industry N2 - The CLEAN ENERGY Flagship is an initiative designed to utilize recent game changing developments in digital, materials and manufacturing technologies to catalyze a radical paradigm shift towards clean, reliable, efficient and cost-optimal energy. Unifying and drastically accelerating radically new energy material design, processing and integration across the entire value chain addressing energy production, conversion, storage and systems. CLEAN ENERGY participants are all distinguished research organisations that each benefit from their own industry networks and contacts with regions and state-level activities and have a long history of collaborating with each other (for 10 years now under the umbrella of EERA) within a European collaborative framework. Through EERA, CLEAN ENERGY aims to become a crucial partner in the SET-Plan, supporting long-lasting approaches through its established networks and internal collaborations. T2 - Clean Energy Workshop on Autonomous Materials Development Platforms CY - Brussels, Belgium DA - 02.10.2018 KW - Digitization KW - Energy production KW - Energy storage KW - Energy systems KW - Clean energy technology PY - 2018 AN - OPUS4-46135 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Artinov, Antoni T1 - On the search for the origin of the bulge effect in high power laser beam welding N2 - The shape of the weld pool in laser beam welding plays a major role to understand the dynamics of the melt and its solidification behavior. The aim of the present work was its experimental and numerical investigation. To visualize the geometry of the melt pool in the longitudinal section a butt joint configuration of 15 mm thick structural steel and transparent quartz glass was used. The weld pool shape was recorded by means of a high-speed video camera and two thermal imaging MWIR and VIS cameras. The observations show that the dimensions of the weld pool vary depending on the depth. The regions close to the surface form a teardrop shaped weld pool. A bulge-region and its temporal evolution were observed approximately in the middle of the depth of the weld pool. Additionally, a transient numerical simulation was performed until reaching a steady state to obtain the weld pool shape and to understand the formation mechanism of the observed bulging phenomena. A fixed keyhole with an experimentally obtained shape was used to represent the full-penetration laser beam welding process. The model considers the local temperature field, the effects of phase transition, thermo-capillary convection, natural convection and temperature-dependent material properties up to evaporation temperature. It was found that the Marangoni convection and the movement of the laser heat source are the dominant factors for the formation of the bulging-region. Good correlation between the numerically calculated and the experimentally observed weld bead shapes and the time-temperature curves on the upper and bottom surface were found. T2 - International Congress on Applications of Lasers & Electro-Optics (ICALEO®) CY - Orlando, FL, USA DA - 14.10.2018 KW - High power laser beam welding KW - Solidification cracking KW - Bulging effect KW - Numerical modelling PY - 2018 AN - OPUS4-46339 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gumenyuk, Andrey T1 - Novel metrology to determine the critical strain conditions required for solidification cracking during laser welding of thin sheets N2 - The weldability of materials is still for many years a highly contentious issue, particularly regarding the causes of the hot crack formation. Because of the process-related temperature and emissions, direct measurement for the arising strain in the close vicinity of the welding process is challenged. therefore, the externally loaded hot cracking testes remain for decades the only way to determine the critical straining conditions for solidification cracking. In this study, a novel optical two-dimensional in situ observation technique has been developed to analyse the strain evaluation during the welding process in the moment of crack formation. Additionally, the Controlled Tensile Weldability test (CTW test) was used to generate the hot crack under different global straining conditions. To record the welding process and the moment of the solidification crack initiation a CMOS camera was used which inserted coaxially into the optical path of the welding laser. As illumination source a diode laser with wave length 808 nm was employed to illuminate the welding region. An interference filter was placed on the camera lens, allowing only the illumination wavelength to pass through and reflecting all other wavelengths, so that the melt pool and the re-solidifying metal could be visualized in a single image. in order to obtain good temporal resolution, the frame rate of the camera was set to 1100 frame per second in. The contrast in images obtained using this unique setup allows to apply the optical flow technique based on Lucas-Kanade (LK) algorithm to follow the pixels in each image sequence and then to calculate the displacement field. The strain was calculated based on the estimated displacement. Using this technique, the local strains and strain rates under different global straining condition has been determined and analysed. The results shown Dependency between the external strain rate and the critical local strain and strain rate has been observed. That is to say, the critical local strain and strain rate are increased with an increase of the strain rate. Moreover, the described procedure of the optical measurement allows to determine the real martial dependent values of critical strain and strain rate characterizing transition to the hot cracking during laser welding processes.The experiments as well as the measurement has been performed on the stainless steel 316L (1.4404) T2 - 9-th international Conference Beam Technology and Laser Application CY - St. Petersburg, Russia DA - 17.09.2018 KW - Laser welding KW - Novel optical metrology KW - Solidification cracking KW - Stainless steel PY - 2018 AN - OPUS4-46287 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hilgenberg, Kai T1 - Defekte bei Additiven Fertigungsprozessen metallischer Werkstoffe N2 - Überblick über typische Defekte bei der Additiven Fertigung sowie Vergleich zu Defekten bei Schmelzschweißverfahren und deren Normung. T2 - 2. Round-Table Zertifizierung additiv gefertigter Druckgeräte CY - Berlin, Germany DA - 10.10.2018 KW - Normen KW - Additive Fertigung KW - Defekte PY - 2018 AN - OPUS4-46349 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas A1 - Schürmann, Karsten T1 - Quantifizierung der Einflüsse aus Fertigungsautomatisierung und Innenschweißen auf die Ermüdungsfestigkeit von Hohl-profilknoten für Offshore-Windenergieanlagen N2 - In diesem Vortrag werden aktuellen Forschungsarbeiten bezüglich der Digitalisierung der schweißtechnischen Fertigungskette dargestellt. Anwendungsbeispiel ist das automatisierte Schweißen von Hohlprofilknoten, welche für die Fertigung von Jacket-Gründungsstrukturen für Offshore Windenergieanlagen eingesetzt werden. Besonderer Fokus liegt hierbei auf der Datenübergabe an nachgelagerter Prozessschritte bzw. externe Forschungspartner. Die Rückverfolgbarkeit des Fertigungsprozesses ermöglicht die zeitliche und räumliche Zuordnung von Prozessparametern (elektrische Signale) zu geometrischen Eigenschaften der Schweißnaht (Kerbgeometrie) bis hin zur numerisch berechneten Lebensdauer. T2 - Forschungsvereinigung Stahlanwendung e.V. - Sitzung des Projekt begleitenden Ausschuss - FOSTA P1178 "FatInWeld" CY - Europipe - Mühlheim a.d.R., Germany DA - 20.06.2018 KW - Digitalisierung KW - Adaptive MSG-Lichtbogenprozesse KW - Prozesskette KW - Offshore wind KW - Ermüdungsfestigkeit PY - 2018 AN - OPUS4-46639 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sonntag, Nadja A1 - Cabeza, S. A1 - Kuntner, M. A1 - Mishurova, Tatiana A1 - Klaus, M. A1 - Kling e Silva, L. A1 - Skrotzki, Birgit A1 - Genzel, Ch. A1 - Bruno, Giovanni T1 - Visualisation of deformation gradients in structural steel by macroscopic magnetic domain distribution imaging (Bitter technique) N2 - Abstract While classically used to visualise the magnetic microstructure of functional materials (e.g., for magnetic applications), in this study, the Bitter technique was applied for the first time to visualise macroscopic deformation gradients in a polycrystalline low-carbon steel. Spherical indentation was chosen to produce a multiaxial elastic–plastic deformation state. After removing the residual imprint, the Bitter technique was applied, and macroscopic contrast differences were captured in optical microscopy. To verify this novel characterisation technique, characteristic “hemispherical” deformation zones evolving during indentation were identified using an analytical model from the field of contact mechanics. In addition, near-surface residual stresses were determined experimentally using synchrotron radiation diffraction. It is established that the magnetic domain distribution contrast provides deformation-related information: regions of different domain wall densities correspond to different “hemispherical” deformation zones (i.e., to hydrostatic core, plastic zone and elastic zone, respectively). Moreover, the transitions between these three zones correlate with characteristic features of the residual stress profiles (sign changes in the radial and local extrema in the hoop stress). These results indicate the potential of magnetic domain distribution imaging: visualising macroscopic deformation gradients in fine-grained ferromagnetic material with a significantly improved spatial resolution as compared to integral, mean value-based measurement methods. KW - Bitter technique KW - Deformation KW - Expanding cavity model KW - Indentation KW - Magnetic domain distribution KW - Residual stress PY - 2018 DO - https://doi.org/10.1111/str.12296 SN - 1475-1305 VL - 54 IS - 6 SP - e12296, 1 EP - 15 PB - Wiley AN - OPUS4-46569 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Karkhin, Victor A1 - Artinov, Antoni T1 - Modelling of welding thermal cycles by boundary element method N2 - A numerical model for simulation of the steady-state thermal behaviour in keyhole mode welding has been developed. It is based on the equivalent heat source concept and consists of two parts: computational thermo-hydrodynamics and heat conduction. The solution of the thermo-hydrodynamics problem by the finite element method for a bounded domain results in a weld pool interface geometry being the input data for a subsequent heat conduction problem solved for a workpiece by a proposed boundary element method. The main physical phenomena, such as keyhole shape, thermo-capillary and natural convection and temperature-dependent material properties are taken into consideration. The developed technique is applied to complete-penetration keyhole laser beam welding of a 15 mm thick low-alloyed steel plate at a welding speed of 33 mm/s and a laser power of 18 kW. The fluid flow of the molten metal has a strong influence on the weld pool geometry. The thermo-capillary convection is responsible for an increase of the weld pool size near the plate surfaces and a bulge formation near the plate middle plane. The evaluated and experimental molten pool, cross-sectional weld dimensions and thermal cycles of the heat affected zone are in close agreement. T2 - Trends in Joining, BTU Cottbus CY - Cottbus, Germany DA - 14.11.2018 KW - Keyhole welding KW - Computational fluid dynamics KW - Boundary element method KW - Thermal cycles PY - 2018 AN - OPUS4-46606 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Häberle, Nicolas T1 - SimCoLas Projekttreffen - Teilvorhaben BAM –Stand und Ausblick Q1 2018 N2 - Der Vortrag dokumentiert den im Berichtzeitraum erbrachten Fortschritt zum BMBF Projekt Simulation Controlled Laser Welding (SimCoLas) T2 - Arbeitstreffen des Konzertiums zum BMBF Projekt SimCoLas CY - Robert Bosch GmbH Corperate Research, 71272 Renningen, Germany DA - 13.03.2018 KW - Materialmodellierung PY - 2018 AN - OPUS4-46536 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Madia, Mauro A1 - Zerbst, Uwe A1 - Beier, T. A1 - Schork, B. T1 - The IBESS model – Elements, realisation and validation N2 - The work presents the procedure developed within the German research project IBESS, which allows for the fracture mechanics-based prediction of the fatigue strength of welded joints under constant amplitude loading. Based on the experimental observations of the crucial failure mechanisms, the approach focuses on the short crack propagation, where elastic-plastic fracture mechanics and the build-up of closure effects must be considered as well as the variability of the local geometry at the weld toe and the modelling of multiple crack interaction. Analytical solutions are provided for the approximation of the through-thickness stress profiles at the weld toe and for the determination of the crack driving force in the form of a plasticity-corrected stress intensity factor range ∆K_p. Proposals for the determination of the initial crack size and the crack closure factor are also included. The approach is validated against a large number of experimental data, which comprises fatigue tests on individual cracks monitored by heat tinting and beach-marking techniques, as well as stress life curves. Three kinds of welded joints, two steels of significant different strengths and three stress ratios are considered. The results show that the procedure provides good estimations of the statistical distribution of the fatigue strength of welded joints both for the finite and infinite life regime. Furthermore, the predictions are compared with available benchmark data for structural steels. KW - Welded joints KW - Life prediction KW - Fatigue crack growth KW - Short cracks KW - Crack closure PY - 2018 DO - https://doi.org/10.1016/j.engfracmech.2017.08.033 SN - 0013-7944 SN - 1873-7315 VL - 198 SP - 171 EP - 208 PB - Elsevier AN - OPUS4-46852 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas T1 - Ökologische Bilanzierung von Schmelzschweißverfahren unter Berücksichtigung vor- und nachgelagerter Prozessschritte N2 - In diesem Vortrag werden die aktuellen Forschungsergebnisse im Bereich der ökologischen Bilanzierung von Schweißprozessen dargestellt. Der Fokus liegt hierbei in der automatisierten Berechnung der Umweltwirkungen der Schweißprozesse unter Berücksichtigung vor- und nachgelagerter Prozessschritte. Die Ermittlung der Ökobilanz eines Schweißprozesses erfordert lediglich die Sachbilanzierung relevanter In- und Outputströme. Letztere werden auf Basis entsprechender Sensormessdaten (Leistungsaufnahme Schweißanlagen, Medienverbrauch, etc.) automatisiert nachverfolgbar für jede Schweißung ermittelt. T2 - DVS Sitzung des Fachausschuss 3 "Lichtbogenschweißen" CY - INP Greifswald, Germany DA - 10.10.2018 KW - Ökobilanzierung KW - Umweltwirkungen KW - Life Cycle Assessment PY - 2018 AN - OPUS4-46640 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Silverstein, R. A1 - Eliezer, D. A1 - Böllinghaus, Thomas T1 - Hydrogen-trapping mechanisms of TIG-welded 316L austenitic stainless steels N2 - The interaction of hydrogen with various tungsten-inert-gas-welded austenitic stainless steels’ (AUSS) microstructure is studied by means of desorption/absorption analysis and microstructure observations. One of the limitations of welding is created by the presence of hydrogen in the weld, which can shorten the steel’s service life. The local hydrogen concentration, trapping, and its distribution along the welded samples were studied by thermal desorption spectrometry and were supported by X-ray diffraction (XRD) and electronic microstructural observations. Hydrogen content demonstrated a dependence on the welding zone. It was found that hydrogen distribution, and accepted microstructure during welding, played a significant role in the trapping mechanism of 316L AUSS. XRD analysis revealed residual stresses which were caused due to the presence of hydrogen in c-phase. It was shown that the austenite microconstituents inside 316L can have a crucial effect in preventing hydrogen-assisted cracking phenomenon. The effects of AUSS microstructure on hydrogen absorption and desorption behavior are discussed in detail. KW - Thermal-desorption spectroscopy KW - Ferritic steels KW - Strain rates KW - Duplex KW - Embrittlement KW - Diffusion KW - Titanium KW - Alloys KW - Behavior PY - 2018 DO - https://doi.org/10.1007/s10853-018-2349-6 SN - 1573-4803 SN - 0022-2461 VL - 53 IS - 14 SP - 10457 EP - 10468 PB - Springer Science + Business Media CY - Dordrecht AN - OPUS4-46833 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Siayah, A. A1 - El-Batahgy, A. A1 - Khafagi, S. A1 - Gumenyuk, Andrey A1 - Gook, S. A1 - Rethmeier, Michael T1 - A study on shielded metal arc welding of 9%Ni steel using non-conventional ferritic welding electrode for LNG facilities N2 - The present research work aims at clarification of the effect of the welding electrode type on the mechanical properties of SMA welded joints of 9%Ni steel plates. Properties of produced SMA welded joints were evaluated using different non-destructive and destructive investigation methods. In comparison with the conventionally used Ni-based welding electrode ENiCrMo-3 (AWS A5.11), an experimentally produced non-conventional ferritic welding electrode with 11%Ni (ENi11-Company specification) has resulted in a better combination of the mechanical properties of SMA welded joints of this steel type for critical cryogenic applications. Besides, a positive economic impact for the experimentally produced non-conventional ferritic welding electrode, due to its lower cost, could be another attractive aspect. T2 - 4th International Conference on Welding and Failure Analysis of Engineering Materials CY - Aswan, Egypt DA - 19.11.2018 KW - 9%Ni steel, KW - SMAW KW - Conventional Ni-based austenitic welding electrode KW - Mechanical properties KW - Ferritic welding electrode PY - 2018 SP - W-21, 1 EP - 3 AN - OPUS4-46736 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas A1 - Rethmeier, Michael T1 - Ökologische Bilanzierung von Schmelzschweißverfahren unter Berücksichtigung vor- und nachgelagerter Prozessschritte N2 - In diesem Vortrag werden die aktuellen Forschungsergebnisse im Bereich der ökologischen Bilanzierung von Schweißprozessen dargestellt. Der Fokus liegt hierbei in der Ermittlung relevanter Wirkkategorien zur Charakterisierung der Umweltwirkungen von Schweißprozessen. Exemplarisch für verschiedene Verfahrenskombinationen werden die ökologischen Umweltwirkungen auf Basis eines Life Cycle Assessments ermittelt und verfahrensspezifische Einflussgrößen analysiert. T2 - DVS Fachausschuss 3 "Lichtbogenschweißen" CY - Salzgitter Mannesmann Forschung, Duisburg, Germany DA - 13.03.2018 KW - Life Cycle Assessment (LCA) Schweißprozesse KW - Life Cycle Assessment (LCA) Umweltwirkungen KW - Life Cycle Assessment (LCA) Fusion welding KW - Life Cycle Assessment (LCA) Impact categories PY - 2018 AN - OPUS4-46641 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madigan, Maria T1 - Numerical simulation of hydrogen assisted stress corrosion cracking originating from pits N2 - Supermartensitic stainless steels (SMSS) are a commonly used material nowadays for building offshore structures, i.e. pipelines in the oil and gas industry. The harsh and corrosive environments in oil and gas applications require the correct combination of alloys to attain the desired properties of steel, including high strength and good corrosion properties, even in severe sour service conditions. Welding is the most commonly used method in joining offshore components, depending on requirements requiring strength or fitting. It has been shown that the heat affected zone (HAZ) is more susceptible to certain types of corrosion, including pitting corrosion, especially during severe sour service where a high pH and lower H2S values in the flow medium can lead to pitting corrosion in the HAZ of welded structures. Subsequent hydrogen uptake in the pits can cause cracks to initiate and propagate, leading to rupture of pipelines or catastrophic failures of structures, even at low mechanical loads. Offshore standards allow a certain amount of corrosion, including pitting, to be present before action is required, however the extent of pitting corrosion is not identified by performing visual inspection alone as the subsurface pit diameter may be vastly greater than the pit diameter at the surface. The critical conditions which lead to crack initiation and propagation from a pit with hydrogen uptake are currently not known. Therefore, pitting corrosion and subsequent crack initiation are a danger to the safety of structures. The interest in this phenomenon has resulted in many experimental studies and numerical simulations. Several numerical models of pitting corrosion and hydrogen uptake resulting in crack initiation are already in existence, but these two phenomena are regularly modelled individually. Thus, a model enabling simulation of both phenomena simultaneously would be of great benefit. Hence, the goal of this study is to develop a model enabling simulation of pit growth and crack initiation, considering hydrogen uptake in the pit from a corrosive environment. As a first step, this paper presents an investigation into various parameters, which influence crack initiation at pits. These crack critical parameters include: pit geometry, pit location, mechanical load and hydrogen transport into the microstructure. The results will help to identify critical conditions for crack initiation starting at the pit and developing measures to avoid hydrogen assisted cracking (HAC). T2 - 12th International Seminar “Numerical Analysis of Weldability” CY - Seggau, Austria DA - 23.09.2018 KW - Hydrogen Assisted Cracking (HAC) KW - Pitting KW - Supermartensitic Stainless Steel (SMSS) KW - Numerical Simulation PY - 2018 AN - OPUS4-46651 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sobol, Oded T1 - Sputtering derived artefacts in austenitic steel during Time-of-Flight Secondary Ion Mass Spectrometry analyses N2 - Among the very few techniques to localize hydrogen (H) at the microscale in steels, Time-of-flight secondary ion mass spectrometry (ToF-SIMS) was proven to be a reliable tool. The necessity to detect hydrogen stems from its deleterious effects in metals, that are often used as structural components and to obtain better understanding of the underlying metallurgical mechanisms of hydrogen embrittlement (HE) which are still unclear. Austenitic stainless steels are nowadays commonly used in a wide variety of application, from hydrogen transport and storage facilities to petrochemical and offshore applications where they are exposed to aggressive environments and therefore prone to HE. One of the greater risks in the austenitic class is the embrittlement of the material due to the instability of the γ austenite and its transformation into a brittle α martensitic phase. This transformation takes place due to the local stresses that are induced by the uptake of hydrogen during service. Nonetheless, it was shown that this transformation can occur as an artefact during SIMS analysis itself where Cs-sputtering is necessary not only to remove surface contaminations but mainly to enhance H/D secondary ion yield. In the following contribution we show the influence of different sputtering conditions on AISI 304L austenitic stainless steel in order to distinguish the artefact from the hydrogen induced transformation. The material was charged electrochemically in a deuterium based electrolyte. Deuterium (D) must be in these experiments as a replacement for hydrogen which cannot be used because adsorbed hydrogen superimposes hydrogen originating from charging the sample in the SIMS images. ToF-SIMS analyses were conducted by ToF SIMS IV (IONTOF GmbH, Münster, Germany). The experiments were carried out on deuterium charged and non-charged samples. The structural characterization was carried out by SEM and EBSD examinations before and after charging, both with a Leo Gemeni 1530VP field-emission scanning electron microscope and a Zeiss Supra 40 instrument (Carl Zeiss Microscopy GmbH, Oberkochen, Germany). The results showed that the use of 1keV Cs+ beam induces stacking faults while higher sputter beam energies results in γ→α transformation. T2 - SIMS Europe 2018 CY - Münster, Germany DA - 16.09.2018 KW - Austenitic steel KW - Hydrogen KW - ToF-SIMS KW - Artefact PY - 2018 AN - OPUS4-46701 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Spranger, Felix A1 - Hilgenberg, Kai A1 - Rethmeier, Michael T1 - Anwendung der Laserimplantation zur Strukturierung verschleißgefährdeter Werkzeuge N2 - In einer Vielzahl technischer Anwendungen spielt die Aufrechterhaltung eines definierten Reibungs- und Verschleißverhaltens zwischen bewegten Oberflächen für die Sicherheit und Funktionalität eine ent-scheidende Rolle. Die Oberflächentechnik versucht durch geeignete Verfahren die Randschichten zu ertüchtigen, um Reibung und Verschleiß zu kontrollieren. Eine Verbesserung der Materialeigenschaften kann durch flächige Beschichtungen erreicht werden. Zusätzlich ermöglichen Oberflächenstrukturierun-gen breite Möglichkeiten zur Beeinflussung des Schmierungszustandes bzw. der Kontaktbedingungen. Neben Negativstrukturen bieten ebenfalls erhabene Mikrostrukturen großes Potenzial zur Beeinflussung des tribologischen Verhaltens. Ihr Einsatz ist aber aufgrund der besonderen Verschleißproblematik er-habener Strukturen momentan limitiert, so dass in der Regel zusätzliche verschleißreduzierende Be-schichtungen notwendig werden. In diesem Beitrag wurde das Verfahren der Laserimplantation angewandt, mit dem erhabene und sepa-rierte Oberflächenstrukturen hoher Verschleißfestigkeit in einem Fertigungsschritt erzeugbar sind. Das Verfahren basiert auf einem lokalisierten Dispergieren von Hartstoffpartikeln. Hierfür wurde erstmalig ein gepulster Faserlaser mit hoher Strahlqualität zur Erzeugung punkt- und linienförmiger Mikrostrukturen angewandt. Versuche wurden auf dem Kaltarbeitsstahl X153CrMoV12 unter Anwendung von Titandibo-rid als Hartstoff durchgeführt. Anhand von Härtemessungen konnte gezeigt werden, dass sowohl punkt- als auch linienförmige Strukturen mit Härten über 1000 HV1 und einer feinkörnigen Mikrostruktur mit feinverteilten Hartstoffpartikeln herstellbar sind. Des Weiteren war es möglich, die Implantgeometrien, welche an Querschliffen und durch Weißlichtinterferometeraufnahmen erfasst wurden, durch die Puls-leistung und Pulsdauer zu steuern. T2 - 38. Assistentenseminar Füge- und Schweißtechnik CY - Rabenau, Germany DA - 06.10.2017 KW - Laserimplantation PY - 2019 UR - https://www.dvs-media.eu/de/neuerscheinungen/3646/38.-assistentenseminar-fuegetechnik SN - 978-3-96144-028-3 VL - 342 SP - 24 EP - 34 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-47637 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Frei, J. A1 - Biegler, M. A1 - Rethmeier, Michael A1 - Böhne, Ch. A1 - Meschut, G. T1 - Investigation of liquid metal embrittlement of dual phase steel joints by electro-thermomechanical spot-welding simulation N2 - A 3D electro-thermomechanical model is established in order to investigate liquid metal embrittlement. After calibration to a dual phase steel of the 1000 MPa tensile strength class, it is used to analyse the thermo-mechanical system of an experimental procedure to enforce liquid metal embrittlement during resistance spot welding. In this procedure, a tensile stress level is applied to zinc coated advanced high strength steel samples during welding. Thereby, liquid metal embrittlement formation is enforced, depending on the applied stress level and the selected material. The model is suitable to determine and visualise the corresponding underlying stresses and strains responsible for the occurrence of liquid metal embrittlement. Simulated local stresses and strains show good conformity with experimentally observed surface crack locations. KW - RSW KW - LME KW - Advanced high strength steel KW - Zinc coated steel KW - Testing method KW - Dual phase steel KW - Cracking KW - Electro-thermomechnical model PY - 2019 DO - https://doi.org/10.1080/13621718.2019.1582203 SN - 1362-1718 SN - 1743-2936 VL - 24 IS - 7 SP - 624 EP - 633 PB - Taylor & Francis AN - OPUS4-47747 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schwenk, C. A1 - Kannengießer, Thomas A1 - Rethmeier, Michael T1 - Restraint conditions and welding resiudal stresses in self-restrained cold cracking test N2 - In the last decade, high-strength fine grained steels and welding consumables have gained a strong raise of application ranging from mobile cranes to bridge constructions. However, the cracking susceptibility of these steels increases significantly in correspondence with the achieved improvements in yield strength and the loss in plastic deformation reserves. In order to determine this behavior a series of different standardized cold cracking tests has been developed. One remaining major problem of these tests is the uncertainty about the quantitative intensity of the restraint conditions as well as the corresponding welding residual stresses. Consequently, the comparison of different tests and welding conditions as well as the transferability of the results onto real parts is difficult at best. The main topic of this paper is the analysis of the restraint conditions and their link with the welding induced residual stresses. The importance of the given standardized selfrestrained tests and first results about the transferability of results onto real parts are discussed. The influence of the test specimen geometry on the restraint conditions of the test is investigated for a selected test with numerical Simulation using commercial FEA software. Additionally, the residual stresses caused by the welding process are measured and linked with the restraint conditions which are defined mainly by the geometry parameters. Finally the transferability of the selected cold cracking test results is validated experimentally. The test results of a multilayer weld on high-strength fine grained steel of real size weldments are investigated. For these experiments a 16 MN large scale testing facility is used which is capable of applying the high reaction forces and clamping conditions found at large scale demonstrator parts. The results show the importance of the quantitative knowledge of the restraint conditions and the welding residual stresses on the cold cracking resistance. T2 - 8th International Conference on Trends in Welding Research CY - Pine Mountain, USA DA - 01.06.2008 KW - Cold Cracking Test KW - Intensity of Restraint PY - 2008 DO - https://doi.org/10.1361/cp2008twr766 SP - 766 EP - 771 PB - ASM international AN - OPUS4-47623 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yin, Huajie T1 - Probing the glass transition temperature of polymers of intrinsic microporosity (PIMs) by fast scanning calorimeter N2 - High performance polymers of intrinsic microporosity (PIMs) have emerged as novel materials with broad applications from gas separation to electronic devices. Sufficiently rigid, even contorted polymer chains show only limited molecular mobility, therefore undergo inefficient packing and give rise to intrinsic microporosity with pore size generally smaller than 1 nm and BET surface areas larger than 700 m2/g. Further performance optimization and long-term stability of devices incorporating PIMs rely on our understanding of structure-processing-property relationships and physical aging, in which glass transition plays a key role. Up to now no glass transition temperature (Tg) of PIMs could be detected with conventional thermal analysis techniques before degradation. Decoupling the time scales responsible for the glass transition and the thermal decomposition is a reliable strategy to overcome this. This was achieved by employing fast scanning calorimetry (FSC) based on a chip sensor, which is capable to heat and cool a small sample (ng-range) with ultrafast rates of several ten thousand K/s. FSC provides definitive evidence of glass transition of a series of PIMs with a special consideration on the chain rigidity. The determined glass transition temperature of these PIMs follows the order of the rigidity of their backbone structures. FSC provides the first clear-cut experimental evidence of the glass transition of PIM-EA-TB with a Tg of 663 K, PIM-1 of 644 K and PIM-DMDPH-TB of 630 K at a heating rate of 1Χ104 K/s. Local fluctuations are featured in glass transition of highly rigid PIMs. As conformational changes are prevented by the backbone rigidity, the glass transition must rather be assigned to local small scale fluctuations. T2 - American Chemical Society (ACS) National Meeting & Expo 2019 CY - Orlando, FL, USA DA - 31.03.2019 KW - Glass transition KW - Polymers of intrinsic microporosity KW - Fast scanning calorimeter PY - 2019 AN - OPUS4-47806 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Topolniak, Ievgeniia T1 - Influence of Boehmite nanofiller on the properties of cycloaliphatic-epoxy oligosiloxane resin coatings N2 - Organic-inorganic nanostructured materials have drawn much attention over the past decade, particularly due to their versatile and outstanding properties. Possessing the properties between those of polymers and those of glasses, siloxane-based resins are non-toxic, easy to synthesize and process hybrid materials, that hold a promising potential in the field of advanced coatings. Photocurable resins are nowadays widely used as coatings due to their unique advantages. In particular, cationic ring-opening curing is not inhibited by oxygen, leads to low degree of shrinkage and superior adhesion. The most important, it enables production of high-quality coatings within short exposure times without applying temperature, thus, minimizing the presence of the thermal stress in the substrate. Photocured Cycloaliphatic-Epoxy Oligosiloxane (CEO) resin was reported to be used as encapsulation material for organic electronics. However, further reinforcement of CEO properties is desired to achieve requested device lifetime. One of the common approaches to improve material characteristics is by embedding inorganic nanoparticles into polymer matrix. It has been shown that the resulted nanocomposites exhibit enhanced functional properties included but not limited by optical, mechanical, thermal and barrier ones. In this work we focused on the incorporation of Boehmite nanoparticles (BA) into CEO matrix as a tool to strengthen the film properties and to study the main changes occurred in the material behavior with regard to its photocuring kinetics, thermal stability and glass transition. Particular interest was focused on the role of particle surface in nanocomposite properties. Hence, BA particles without (HP14) and with organic surface modifier (OS1) at different loadings (up to 10 wt%) were applied in this study. Morphology investigation with SEM operated in transmission mode showed good BA dispersion forming network-like structure. At the same time, distribution of particles differed for HP14 and OS1 as a result of different interaction in CEO-solvent-particles system. CEO structure obtained via non-hydrolytic sol-gel reaction was verified by 13C and 29Si NMR. In situ monitoring of film curing was performed using RT-IR spectroscopy. A slight increase of final convention degree with particle incorporation was observed in contrast to the considerable decrease of curing efficiency reported previously for similar system. Further, the cured hybrid nanocomposite films were analyzed by TGA and DSC, which revealed impact of surface modifier on thermal stability and glass transition temperature. T2 - Kyiv Conference on Analytical Chemistry: Modern Trends CY - Kyiv, Ukraine DA - 17.09.2018 KW - Cycloalyphatic epoxy oligosiloxane KW - Nanocomposite KW - Boehmite KW - Photocuring PY - 2018 AN - OPUS4-47642 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Topolniak, Ievgeniia T1 - Impact of Boehmite nanoparticles on the curing behaviour and thermal properties of cycloaliphatic-epoxy oligosiloxane hybrid N2 - UV-curing coatings are nowadays widely used due to their unique advantages. High-quality coatings can be obtained at short curing times and low temperatures so that thermal stress to the substrate is minimised. Photocured Cycloaliphatic-Epoxy Oligosiloxane (CEO) resin was reported to be used as encapsulation material for organic electronics. However, further reinforcement of CEO film properties is desired to achieve requested device lifetime. In this work we introduced Boehmite nanoparticles (BA) into CEO matrix in order to modify the film properties and study the main changes of the material behaviour with regard to its photocuring kinetics, thermal stability and glass transition. Particular interest was focused on the role of particle surface in nanocomposite properties. Hence, BA particles without (HP14) and with organic surface modifier (OS1) at different loadings (up to 10 wt%) were applied in this study. Morphology investigation with SEM operated in transmission mode showed good BA dispersion forming network-like structure. At the same time, distribution of particles differed for HP14 and OS1 as a result of different interaction in CEO-solvent-particles system. CEO structure obtained via non-hydrolytic sol-gel reaction was verified by 13C and 29Si NMR. In situ monitoring of film curing was performed using RT-IR spectroscopy. No significant modification of final convention degree with particle incorporation was observed in contrast to considerable decrease of curing efficiency reported previously for similar system by Esposito et al.,2008. Further, cured hybrid nanocomposite films were analysed by TGA and DSC, which revealed impact of surface modifier on film thermal properties. T2 - E-MRS CY - Warsaw, Poland DA - 15.09.2018 KW - Cycloalyphatic epoxy oligosiloxane KW - Nanocomposite KW - Boehmite KW - DSC KW - TGA KW - UV-curing PY - 2018 AN - OPUS4-47643 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - George, Janine ED - Bastian, P. ED - Dranzlmüller, D. ED - Brüchle, H. ED - Mathias, G. T1 - Accelerated Materials Discovery with Automation and Machine­Learned Chemical Knowledge N2 - This project aims to accelerate the search for new materials (e.g., for thermoelectric applications, battery materials, magnets, and other materials classes) based on ab initio high­throughput studies. High­throughput searches are typically restricted to known materials. This project explores strategies (data­driven chemical heuristics in subproject 1 and machine­learned interatomic potentials in subproject 2) to go beyond current database entries and include such computationally demanding properties in high­throughput searches. To accomplish each subproject, we develop automated workflows for high­throughput computations and provide large open databases of computed materials properties to the research community. KW - Automation KW - Chemically Complex Materials KW - Machine Learning KW - Machine-Learned Interatomic Potentials KW - Workflows PY - 2024 UR - https://doku.lrz.de/files/10745976/1136429625/1/1731329162337/2024_SuperMUC-Results-Reports.pdf SN - 978-3-9816675-6-1 SP - 72 EP - 75 AN - OPUS4-61618 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madia, Mauro T1 - Fatigue Strength of Aerospace Parts Repaired by Cold Spray N2 - Aerospace components are safety critical parts, which are often replaced when found defective after the fabrication process or after periodic inspection in-service. Cold spray repair is a promising and cost-saving alternative to replacing worn parts. Depositing materials in decent quality fill machined damage volumes can enhance the performance of refurbished parts and extend their working life. Furthermore, repair represents a resource-efficient and green process in a world targeting at decarbonization of many industrial sectors. Component repair consists of a defined sequence of operations. First, damage is removed by machining, then new material is applied by cold spray on the machined substrate. Usually, the original functional shape of the component is restored by machining. Post-spraying heat treatments can be applied where required. Despite the advantages, cold spray repair still suffers from major limitations which prevent its application in safety relevant parts. The main challenges are posed by the poor adhesion strength, the porosity inherent in the manufacturing process, the reduced ductility and the presence of residual stresses. This work presents recent results obtained in the frame of the cluster project CORE devoted to the development of automatized repair of aerospace parts by cold spray. The investigations consider high-strength aluminum alloys typically used in structural applications in the aerospace industry. As the fatigue properties are crucial to the safe application of repaired components, and given the presence of process-induced defects, a damage tolerant framework is peculiarly suitable for the structural integrity assessment of repaired commponents and give an indication of the permissible defects to optimize the parameters of the cold spray process. Several high cycle fatigue and fatigue crack propagation tests have been performed to compare the fatigue performance of base and repaired materials. The mechanical tests are corroborated by fractographic and microstructural investigations. T2 - ICAM2024 CY - Atlanta, GA, USA DA - 28.10.2024 KW - Cold Spray KW - Aerospace KW - Repair KW - Structural Integrity KW - Fatigue Strength PY - 2024 AN - OPUS4-61539 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Osgood, A. A1 - Creamer, M. A1 - Bishop, K. A1 - Feston, J. A1 - Kiever, S. A1 - Kelley, P. A1 - Plarre, Rüdiger T1 - LLIN (Long-lasting Insecticidal Netting) as a barrier protection against museum pests of major importance N2 - In IPM, setting physical and chemical barriers is a cornerstone for pest prevention designed to protect cultural heritage objects in museum settings. Combining a physical barrier with a chemical barrier in the form of Long-Lasting-Insecticidal Netting (LLIN) has proved to be effective against mosquitos in many parts of the world, while in museums there have been promising studies of LLIN for monitoring and controlling Tineola bisselliella and dermestids. This research explores the efficacy of LLIN as an IPM tool in three unique settings to help inform how they work against other major pests of museums. In the first study, we tested the suitability and efficacy of LLIN under controlled laboratory conditions to prevent hatching of Anobium punctatum from infested material. Artificial breeding material containing multiple A. punctatum full-grown larvae and pupae inside and with expected hatch of adult beetles shortly was enclosed with LLIN. Number of emerging beetles and their longevity was compared to an equal setup with an untreated variety of the netting. While emerging beetles with contact to untreated nettings showed a normal lifespan of up to one month, those with contact to LLIN died immediately or within one day after, thus preventing their potential spread completely. In the second study, the efficacy of LLIN as a barrier protection against grey silverfish, Ctenolepisma longicaudatum was tested by quantifying C. longicaudatum mortality rates after different exposures times to LLIN. The third study takes the LLIN into the field to determine efficacy and practical implementation as a containment barrier for cyclical A. punctatum populations in historic house structures. Infestation by A. punctatum has been a recurring and widespread issue at Gedney House (c. 1665), a non-climate controlled, wood frame building in coastal Massachusetts USA. Over the years, Historic New England, as stewards of the property have implemented many historic preservation and conservation IPM practices, including landscaping measures, water mediation, and regular inspections as part of a holistic IPM program. Many pest species thrive in damp and warm conditions, making Gedney House a prime infestation risk. LLIN was hung in various areas of the basement of the Gedney House with a construction-grade vapor barrier, Tyvek, as a secondary layer for collecting dead A. punctatum after emergence from the rafters and other architectural fragments and subsequent contact with the netting. After 18 months, a large volume of dead A. punctatum caught in the LLIN and vapor barrier encapsulation was observed. This study illustrates how LLIN can be a useful tool for a non-destructive, minimally invasive IPM program implemented by museum staff to monitor and understand A. punctatum activity. The combined results of these studies will inform museum professionals and pest management specialists how to best utilize LLINs in museum settings when trying to prevent damage from these majorly important pests of museums. T2 - 5th International IPM Conference for Cultural Heritage CY - Berlin, Germany DA - 18.09.2024 KW - IPM KW - Museum KW - Cultural Heritage KW - Insect Netting PY - 2024 AN - OPUS4-61606 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yang, Fan A1 - Meng, Xiangmeng A1 - Putra, Stephen Nugraha A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Numerical studies of magnetohydrodynamic technology in suppressing process porosity during laser beam welding N2 - The magnetohydrodynamic (MHD) technology is employed to mitigate the porosity problem during partial penetration laser beam welding (LBW) of 10 mm thick aluminum alloy. The effectiveness and universal applicability of the MHD technology in reducing porosity during the LBW process are confirmed by a reduction in the porosity ratio of more than 89%. A transient 3D multi-physical model coupled with the MHD effect has been developed to investigate the suppression mechanism of process porosity. Due to the influence of Lorentz force, there is an obvious change in the weld pool length. This change widens the escaping channel of bubbles escaping from the weld pool. The application of an oscillating magnetic field changes the fluid flow pattern noticeably, whose influence on the formation of porosity defects is highly complicated and nonlinear. T2 - 13th CIRP Conference on Photonic Technologies CY - Nuremberg, Germany DA - 15.09.2024 KW - Laser beam welding KW - Aluminum alloy KW - Process Porosity KW - Porosity suppression KW - Magnetohydrodynamic technology PY - 2024 AN - OPUS4-61604 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Smales, G. J. T1 - DACHS-MOFs Database for Automation, Characterisation, and Holistic Synthesis N2 - The DACHS (Database for Automation, Characterization and Holistic Synthesis) project aims to create completely traceable experimental data, covering syntheses, measurements, analyses, and interpretations. DACHS MOFs focuses on the synthesis and characterisation of metal-organic frameworks (MOFs), across multiple, automation-assisted experimental series (AutoMOFs), with the overall goal of producing reproducible MOF syntheses. So far > 1200 MOF samples have been synthesised, with SAXS/WAXS data currently being collected on all samples. All results, including those from “failed” syntheses, are included in the database, as results are results and should be considered agnostic to any positive ornegative interpretations. DACHS MOFs represents the initial trial of the DACHS project, serving as a comprehensive resource for researchers aiming to optimize the synthesis and characterization of MOFs. T2 - XIX International Small Angle Scattering Conference CY - Taipei, Taiwan DA - 04.11.2024 KW - Lab automation KW - Synthesis KW - Metal organic frameworks KW - Zif-8 KW - Databases KW - Synthesis data PY - 2024 AN - OPUS4-61626 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Ávila Calderón, Luis A1 - Schriever, Sina T1 - BAM Reference Data: Creep of Single-Crystal Ni-Based Superalloy CMSX-6 N2 - This publication provides comprehensive metadata and test results of constant force creep tests according to DIN EN ISO 204:2019-4 on the single crystal Ni-based superalloy CMSX-6 at T = 980 °C and initial stresses between 140 MPa and 230 MPa. The tests were carried out in an accredited test laboratory using calibrated measuring equipment. The data were audited and are BAM reference data. KW - NFDI-MatWerk KW - Digitalisierung KW - CMSX-6 KW - Creep KW - Reference Data KW - Referenzdaten KW - Ni-Based Superalloy PY - 2024 DO - https://doi.org/10.5281/zenodo.13937986 PB - Zenodo CY - Geneva AN - OPUS4-61649 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Miliūtė, Aistė T1 - Synthesis and phase purity of the negative thermal expansion material ZrV2O7 N2 - This repository contains computational and experimental data for the manuscript titled “Synthesis and phase purity of the negative thermal expansion material ZrV2O7”. KW - NTE KW - Sol-gel KW - Solid-state KW - Ab-initio KW - XRD KW - Raman PY - 2024 DO - https://doi.org/10.5281/zenodo.12688634 PB - Zenodo CY - Geneva AN - OPUS4-61360 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - George, Janine T1 - Materialinformatik N2 - Die Materialinformatik ermöglicht es, vorhandenes/etabliertes chemisches Wissen zu überprüfen, aber auch neues Wissen zu generieren. Zu diesem Zweck wurden automatisierte Methoden entwickelt, die es ermöglichen, große Datenbanken mit Materialeigenschaften zu berechnen. Diese Datenbanken mit berechneten Eigenschaften können nun mit Datenanalysetechniken und maschinellem Lernen ausgewertet werden. Unsere Entwicklungen ermöglichen es insbesondere, die Analyse der chemischen Bindung mit anderen Materialeigenschaften in großem Maßstab zu kombinieren. Auf der Grundlage von Deskriptoren für chemische Bindungen haben wir die ersten Schritte zur Entwicklung neuer chemischer Regeln unternommen. Daneben entwickeln wir weitere Programmcodes, die die Tätigkeiten in der Materialinformatik deutlich erleichtern KW - Materialdesign KW - Maschinelles Lernen KW - Automatisierung KW - Hochdurchsatz KW - Workflows KW - Materialeigenschaften PY - 2024 SN - 978-3-8007-6472-3 SP - 14 EP - 32 CY - Berlin AN - OPUS4-62256 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Naik, Aakash T1 - Enhancing material property predictions using quantum chemical bonding descriptors N2 - The properties of crystalline materials, such as elasticity, ionic conductivity, and thermal conductivity, are influenced by interactions between their constituent atoms.[1–3] These interactions, which are often quantified in terms of bond strength, can be extracted from crystalline materials using density-based[4], energy-based[5] and orbital-based methods. LOBSTER[6] is a software that relies on the orbital-based method to extract such bonding information by projecting the plane wave-based wave functions of modern density functional theory computations (DFT) onto a local atomic orbital basis. To garner a better understanding of how this bonding information relates to material properties on a larger scale, machine learning seems an obvious choice. However, for such data-driven studies, large quantities of data need to be systematically generated, validated, and post-processed (e.g., by feature engineering), as they can only then be used as input for state-of-the-art ML models. We have, therefore, previously developed workflows for high-throughput bonding analysis[7]. In this work, we use the results[8] from high-throughput LOBSTER calculations using our workflows to generate bonding-based features. To extract such features from the LOBSTER computations, we use our package LobsterPy.[9] The importance of these features is then tested by employing them in several state-of-the-art ML algorithms and architectures to predict the mechanical and vibrational properties of crystalline materials. We show that including these bonding-based features alongside typical composition and structure-based features helps enhance the model’s predictive accuracy. T2 - 18th German Conference on Cheminformatics CY - Bad Soden am Taunus, Germany DA - 03.11.2024 KW - Bonding analysis KW - Machine learning KW - Materials Descriptors PY - 2024 AN - OPUS4-62217 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rethmeier, Michael T1 - Laser and hybrid welding with ultra high power lasers N2 - Welding with high-power lasers has a history of over 30 years. With the introduction of high-powerCO2 lasers, the subject was investigated as early as the 1990s as part of various research projects. A renewed interest in the subject was awakened with the market launch of high-brilliance, high-power fibre and disc lasers at the beginning of the 2000s. In industrial production, the use of high-power lasers for welding shipbuilding constructions at the same time as for mobile crane construction is mainly associated with low-alloy high-strength steels with a maximum wall thickness of 15 mm. The use of high-power multi 10kW lasers for even greater sheet thicknesses (20mm-100 mm) promises significantly greater advantages [1]. For these wall thicknesses the economic, technological and ecological advantages of the process over conventional welding methods become especially clear and visible [2]. Despite numerous research projects on this topic, laser technology still faces a number of hurdles that need to be overcome. The new lasers with scalable laser powers up to 100 kW and the application of an electromagnetic weld pool support as well as local vacuum environment widen the possible application range tremendously. In this contribution, the authors address the technical solutions for high-power laser beam welding in the field of thick sheet metal applications, highlight the technological and normative challenges in the industrial implementation of the process and present a perspective for the first concrete applications in the field of off-shore wind energy. T2 - Stuttgarter Laser Tage CY - Stuttgart, Germany DA - 04.06.2024 KW - High-power laserbeam welding KW - Thick plates KW - Electromagnetic weld pool support PY - 2024 AN - OPUS4-62412 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rethmeier, Michael T1 - Single pass laser vacuum welding of thick steel plates using electromagnetic support N2 - The increasing demand for renewable energy produced by offshore wind turbines goes along with an increased demand in the production of offshore wind turbine foundations, so called “monopiles”, which are made by joining thick metal sheets. The industrial standard of multi-layer submerged arc welding (SAW) for joining of thick metal sheets is the current bottleneck in the production of monopiles. A possible increase in productivity by the implementation of high-power laser welding in a newly developed mobile vacuum chamber (MoVac) and an electromagnetic root support is the subject of this study. Single run butt welds are performed in flat position on S355 mild steel of thicknesses up to 80 mm using a disc laser system with 1030 nm wavelength and a maximum output of 60 kW. The laser optic is fixed on the MoVac-System which is held and manipulated by an articulated robot. T2 - 13th CIRP Conference on Photonic Technologies [LANE 2024] CY - Furth, Germany DA - 15.09.2024 KW - Laser beam welding KW - Laser welding with mobile vacuum PY - 2024 AN - OPUS4-62413 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Data-Driven Materials Design N2 - Implementations and algorithms, such as ChemEnv and LobsterEnv, for identifying local atomic environments based on geometrical characteristics and quantum-chemical bonding analysis are now available. Fully automatic workflows and analysis tools have been developed to use quantumchemical bonding analysis on a large scale. The first part of the lecture will demonstrate how our tools, which assess local atomic environments and perform automatic bonding analysis, help develop new machine-learning models and a new intuitive understanding of material properties. Many new universal machine-learned interatomic potentials, such as MACE-MP-0, have been developed. The second part of the lecture will showcase how these potentials, in combination with DFT, could significantly accelerate our research. The focus will be on the interplay of DFT and machine-learned interatomic potentials, presenting new fully automated workflows for training, finetuning, and implemented benchmarking these potentials, in our software autoplex (https://github.com/autoatml/autoplex). Additionally, I will show how to train new interatomic potentials from scratch by exploring potential energy surfaces extensively, offering a method to enhance current universal machine-learned potentials. Beyond this, the general trend toward automation in computational materials science and some of our recent contributions will be discussed. T2 - AI4AM2025 CY - Donostia, Spain DA - 08.04.2025 KW - Automation KW - Machine Learning KW - Chemically Complex Materials KW - Thermal Conductivity KW - Bonding Analysis KW - Workflows KW - Machine Learned Interatomic Potentials PY - 2025 AN - OPUS4-62950 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - How 3D X-ray Imaging and Residual Stress Analysis contribute to safety of materials and structures N2 - The safety of materials and structures can be detrimentally influenced by residual stresses (RS) and defect populations (voids or other features leading to failure) if they are not correctly accounted for in the design. Therefore, the accurate characterization of these features and the consideration of their impact is crucial for the safe design of components. The ability to characterize these features non-destructively enables the direct correlation on resulting mechanical performance. 3D X-ray computed tomography (XCT) is used to resolve and quantitively analyze microstructural features (i.e., voids, porosity). This is often used to assess the capability of the manufacturing route, i.e., additive manufacturing (AM). The non-destructive nature of the method also enables the study of the evolution of damage in materials from such microstructural features [1]. Using in-situ methods such as compression or tension, the propagation of damage from initial microstructure can be assessed, aiding our understanding of which features are detrimental to safety [3]. Diffraction based residual stress analysis methods including high energy X-ray and neutron diffraction can be used to study the residual stress gradients from the surface, subsurface and into the bulk non-destructively. These methods can be used to study the influence of heat treatments on residual stress and can be combined with XCT results to correlate the interaction of residual stresses with microstructural features (i.e., void clusters). This talk will give an overview of the capabilities and opportunities of 3D XCT and diffraction based residual stress analysis to close the gap in our understanding of material degradation on mechanical performance, enabling manufacturers to adjust their designs accordingly for safety critical applications. A particular focus will be made on examples where the two advanced techniques are combined to enhance such understanding. T2 - MaterialsWeek 2025 CY - Frankfurt am Main, Germany DA - 02.04.2025 KW - Neutron Diffraction KW - Residual Stress KW - X-ray Computed Tomography KW - Additive Manufacturing KW - Large Scale facilites KW - Creep KW - Defects KW - BAMline PY - 2025 AN - OPUS4-62895 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hilgenberg, Kai A1 - Madia, Mauro T1 - Additive Fertigung von Bauteilen und Strukturen – Grenzen, Risiken, Chancen N2 - Dieser Eröffnungsvortrag des DVM-Tages beleuchtet Herausforderungen in der additiven Fertigung und plädiert für eine enge Zusammenarbeit von Fertigungstechnik und Bruchmechanik für die Vorhersage der Lebensdauer AM-gefertigter Komponenten. T2 - DVM-Tag CY - Berlin, Germany DA - 08.04.2025 KW - Additive Fertigung KW - Digitale Qualitätssicherung KW - Ermüdungsfestigkeit PY - 2025 AN - OPUS4-62971 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Miliūtė, Aistė T1 - How experimental and computational methods allow us to design negative thermal expansion materials N2 - Combined experimental and computational methods allow comprehensive understanding, design, and tailoring of material properties. We focus on a well-known negative thermal expansion (NTE) material, zirconium vanadate (ZrV2O7), and address synthesis, characterisation and validation of results with computational simulations. Experimental and computational X-ray diffraction and Raman spectroscopy data highlighted differences between phase-pure and multiphase ceramics. These techniques allowed us to distinguish subtle differences in the structure of the material. Based on ab initio simulated phonon data, unaffected by impurities or instrumental errors, we could interpret the Raman spectra and visualise Raman active atom vibrations. These computational models allowed better insight and further experimental improvement while high-quality experimental data granted the validation and improvement of computational simulation strategy. T2 - Application of Neutrons and Synchrotron Radiation in Engineering Materials Science CY - Hamburg, Germany DA - 23.03.2025 KW - NTE KW - Sol-gel KW - Ab initio KW - Raman KW - XRD PY - 2025 AN - OPUS4-62832 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zhu, J. A1 - Madia, Mauro A1 - Schurig, M. A1 - Kruse, Julius A1 - Conrad, F. A1 - Schlums, H. A1 - Kontermann, C. A1 - Zerbst, Uwe T1 - Anwendung von repräsentativen Proben zur Bewertung der Strukturintegrität von sicherheitsrelevanten Komponenten N2 - Sicherheitsrelevante Bauteile, bei denen ein Versagen im Betrieb katastrophale Folgen haben könnte, sind in der Regel für eine sehr geringe Ausfallwahrscheinlichkeit ausgelegt und unterliegen strengen Qualifizierungsverfahren gemäß den von den Aufsichtsbehörden festgelegten Richtlinien. Die Hersteller sind oft gezwungen, Tests an realen oder skalierten Komponenten durchzuführen, um die Strukturintegrität unter definierten Belastungsbedingungen sicherzustellen, die in der Regel strenger sind als die im Betrieb zu erwartenden. Dies ist in der Regel mit einem enormen experimentellen und finanziellen Aufwand verbunden. Daher versuchen die Unternehmen, neue Strategien wie digitale Zwillinge zu entwickeln, mit denen die Kosten massiv gesenkt werden können, ohne die Sicherheit zu beeinträchtigen. In dieser Arbeit wird ein neues quasistatisches Prüf- und Bewertungskonzept vorgestellt, dessen Hauptidee darin besteht, die experimentelle Prüfung von Bauteilen durch die Prüfung von für das Bauteil repräsentativen Proben zu ersetzen oder zumindest zu reduzieren. Der größte Vorteil des vorgeschlagenen Konzepts besteht darin, dass die Versuche auf Laborprüfmaschinen durchgeführt werden können. Die Wirksamkeit der Methodik wird anhand der Bewertung der Strukturintegrität einer Turbinenscheibe aus einer Ni-Basis-Superlegierung für Flugzeugtriebwerke bei Überdrehzahl demonstriert. T2 - 57. Tagung des DVM-Arbeitskreises Bruchmechanik und Bauteilsicherheit CY - Köln, Germany DA - 18.02.2025 KW - Strukturintegrität KW - Bruchmechanik KW - Turbinenscheibe KW - Repräsentative Proben PY - 2025 DO - https://doi.org/10.48447/BR-2025-536 SP - 231 EP - 240 PB - DVM CY - Berlin AN - OPUS4-62602 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chaudhuri, Somsubhro T1 - Thermography-Assisted Mechanical Testing of Cold-Spray (AM) Repair N2 - Cold Spray Additive Manufacturing (CSAM) is a solid-state process that is being increasingly used for structural repairs in aerospace and energy sectors. It enables the deposition of dense material at low temperatures by accelerating metal particles to supersonic velocities, thereby reducing thermal distortion. However, the structural integrity of CSAM repairs—particularly at the interface between the deposited layer and the substrate—remains a critical concern. Various post-treatments and characterization methods have been explored to optimize performance. While X-ray Computed Tomography (XCT) is effective for sub-surface inspection, it cannot be applied in situ during mechanical testing. Digital Image Correlation (DIC), a surface-based method, also lacks sub-surface sensitivity. To address this, Infrared Thermography (IRT) was employed alongside DIC during the tensile and fatigue testing of aluminum CSAM-repaired specimens. A cooled IRT camera operating at 200 FPS captured thermal data, with lock-in processing subsequently applied in post-processing. IRT successfully detected early interfacial damage and enabled the tracking of crack propagation, which was later confirmed through fracture surface analysis. T2 - Advanced Infrared Technology and Applications (AITA) 2025 CY - Kobe, Japan DA - 15.09.2025 KW - Thermography KW - Thermografie KW - Thermal stress analysis KW - Cold spray KW - Damage detection PY - 2025 AN - OPUS4-64227 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Grimault de Freitas, Tomás T1 - The Impact Of Surface Condition on the Susceptibility to Hydrogen Embrittlement of Steel Using the Hollow Specimen Technique N2 - The hollow specimen technique is a simple and cost-effective method that has the potential to make materials qualification with pressurised gaseous hydrogen widely accessible to academia and industry. The applicability of this method has already been demonstrated in several studies, which led to the initiation of the ISO committee ISO/TC 164/SC 1/WG 9 for its standardisation in ISO 7039. Questions that emerged during this process are currently preventing the extension of ISO 7039 to hydrogen gas as an ambient medium. These questions relate to specimen geometry, specimen manufacturing and gas quality and are being systematically addressed in the TransHyDE-H2HohlZug project. The aim is to close the identified gaps towards the standardisation of this method for hydrogen testing. This contribution briefly presents the structure and milestones of the project and focuses on the results obtained from assessing the influence of specimen production and its response to hydrogen effects. Depending on the production method, different roughness and residual stresses can be expected on the inner hole surface of the specimens. This is relevant because an increase in stress concentration sites, e.g. notches, has been found to be associated with increased severity of hydrogen effects. The presence of strain-induced martensite caused by mechanical stress may also be detrimental and accelerate the embrittlement process of metastable austenitic stainless steel (ASS) such as AISI type 304. To assess this influence, the inner hole of the hollow specimens was manufactured in five different ways: 1) only drilling; 2) drilling followed by reaming; 3) drilling followed by honing; 4) electro-discharge machining (EDM) followed by honing; and 5) EDM followed by reaming. A representative steels that is widely used in hydrogen technologies was assessed, namely X5CrNi18-10 (AISI type 304). Roughness measurements, and electron back-scatter diffraction (EBSD) analysis have been performed previous to mechanical testing to infer on the effect of the different production methods on the surface of the inner hole. Next, the specimens were mechanically tested via slow strain rate tensile tests in argon and in hydrogen, both at 150 bar and room temperature. Here, a strain-rate sensibility analysis was performed to investigate the influence of strain-rate on hydrogen degradation. Based on the results an optimal specimen production method is proposed. T2 - SteelyHydrogen 2025 CY - Ghent, Belgium DA - 14.10.2025 KW - Slow Strain Rate Tensile Testing KW - Hollow Specimen Technique KW - High-Pressure Hydrogen Gas KW - Hydrogen Embrittlement KW - Surface Condition PY - 2025 AN - OPUS4-64406 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gumenyuk, Andrey T1 - Reducing Noise Impact on Strain Accuracy Measurement by Optical Flow and DIC for Laser Welding Applications N2 - In recent years, non-contact methods for in situ local strain measurement during welding processes have gained increasing importance. This trend is driven by advancements in both measurement technology—such as improved camera systems, illumination sources, and X-ray techniques—and in image processing algorithms for strain evaluation. Laser beam welding poses specific challenges for optical strain measurement due to various types of process-related emissions that impair measurement accuracy. In this study, two different algorithms were applied to analyze the local strain field in the solidification zone during laser welding of AISI 310S stainless steel: the inverse compositional Gauss-Newton algorithm for Digital Image Correlation (DIC) and the Lucas-Kanade method for optical flow analysis [1]. Video sequences were recorded under Controlled Tensile Weldability Test (CTW) conditions, in which the specimens were subjected to a defined external tensile load during welding. This setup consistently induced solidification cracking at the material surface, which could be observed in the video recordings. To enhance the robustness and accuracy of the strain evaluation, various noise reduction techniques were implemented. These included identification and mitigation of erroneous frames caused by process emissions and dynamic disturbances. The resulting strain distributions showed high repeatability across multiple experiments and were in good qualitative agreement with predictions from high-fidelity finite element simulations. [2]. T2 - AJP 2025 CY - Coimbra, Portugal DA - 16.10.2025 KW - Laser beam welding KW - Solidification cracking KW - Optical measurement PY - 2025 AN - OPUS4-64428 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - Semantic Technologies in Action: Integrating Mechanical and Microstructure Data in MSE N2 - Semantic technologies (ST) are a powerful tool for storing, processing, and querying data in a contextualized and interoperable manner. They enable machine-actionable and human-readable knowledge representations essential for advanced data management, retrieval, and reuse. As one of the key factors within the frame of the collaborative project platform MaterialDigital (PMD), the establishment of a virtual material data space and the semantic modeling of hierarchical, process-dependent material data is aimed at to serve as best-practice examples of knowledge representation through ontologies and knowledge graphs. In this presentation, the application of ST to a specific use case from the field of materials sciences and engineering (MSE) is demonstrated: the integration and analysis of data related to a 2000 series age-hardenable aluminum alloy. By semantically representing mechanical and microstructural data obtained from tensile tests and dark-field transmission electron microscopy across various aging times, an expandable knowledge graph was constructed that is aligned with the PMD Core Ontology (PMDco) and enriched through the Tensile Test (TTO) and Precipitate Geometry Ontologies. This semantically integrated dataset enables advanced analytical capabilities via SPARQL queries and reveals microstructure–property relationships consistent with the well-known Orowan mechanism. The approach highlights the potential of semantic data integration to support FAIR data principles and to foster a more data-centric and interoperable research infrastructure in MSE. T2 - MSE Research Data Forum 2025 CY - Siegburg, Germany DA - 08.07.2025 KW - Semantic Data KW - Data Integration KW - Digitalization KW - Data Interoperability PY - 2025 AN - OPUS4-63666 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duarte, Larissa T1 - Application of the cyclic R-curve analysis to determine the Kitagawa-Takahashi Diagram N2 - The fatigue limit of metallic materials corresponds to the maximum stress below which all microcracks that were originally able to grow still arrest. In technical alloys, microcracks are normally initiated at material defects. As a result, the fatigue limit of these materials is a function of the defect size. The Kitagawa-Takahashi Diagram (KT-diagram) provides a useful description of this dependency. However, the established methods for its determination are associated with great uncertainties, especially in the technically interesting region corresponding to the short crack regime. In addition, the effect of crack closure and the influence of local stresses are not considered. For this reason, short crack models offer a better alternative for estimating KT-diagrams. In this work, a methodology is presented that incorporates the determination of the fatigue limit based on crack arrest (cyclic R-curve analysis). The crack driving force is determined by FE simulations, while the increase in material resistance with cyclic crack propagation in the region of physically short cracks is described experimentally by the cyclic R-curve. To validate the procedure, fatigue limit tests based on the staircase method are carried out on smooth and notched specimens with 3 different notch sizes. Furthermore, tests are carried out on a low-alloyed steel with two different heat treatments for considering different strengths. The experimental results are compared with the simulations and the possible differences are discussed. T2 - 5th International Symposium on Fatigue Design and Material Defects CY - Trento, Italy DA - 14.05.2025 KW - Fatigue limit KW - Material defects KW - Kitagawa-Takahashi Diagram KW - Cyclic R-curve analysis PY - 2025 AN - OPUS4-63144 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madia, Mauro T1 - Influence of defects on the fatigue strength of parts repaired by cold spray N2 - Cold spray repair is a promising and cost-saving alternative to replacing worn parts. Depositing of materials into machined damage volumes in decent quality can restore the performance of refurbished parts and extend their working life. Furthermore, repair counts as resource-efficient and green process in a world targeting at decarbonization of many industrial sectors. Despite the advantages, cold spray repair still suffers from major limitations which prevent its application in safety relevant parts. The main factors influencing the structural integrity concern the adhesion strength, inherent non-bonded internal interfaces, the reduced ductility by work hardening during the manufacturing process, and the presence of residual stresses. This work presents the results of the collaborative project CORE devoted to the development of automatized repair of aerospace parts by cold spray. The investigations considered the aluminum alloy Al6061-T6 which combines medium-high strength, good workability, and high corrosion resistance. Quasi-static tensile tests, high cycle fatigue and fatigue crack propagation tests were performed to compare the performance of base and repaired materials. These were complemented by fractographic and microstructural investigations. T2 - 5th International Symposium on Fatigue Design and Material Defects CY - Trento, Italy DA - 14.05.2025 KW - Cold Spray KW - Component Repair KW - Fatigue Strength KW - Defects KW - Surface Treatment PY - 2025 AN - OPUS4-63146 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Durlo Tambara, Luís Urbano T1 - Early hydration reactions of calcium sulfoaluminate cement in water and alkaline media N2 - This study investigates the early hydration of calcium sulfoaluminate (CSA) cement in water (CSAH) and 2M NaOH (CSA2M), both with a liquid/solid ratio of 0.5. Hydration kinetics were assessed using in situ X-ray diffraction, isothermal conduction calorimetry, ultrasonic pulse velocity (UPV) and mechanical strength measurements. The results indicate that in the CSA2M system, the maximum heat release occurs earlier, and UPV measurements reveal a more rapid increase in mechanical stiffness (Figure 1a). The presence of alkalis accelerates the dissolution of ye’elimite and anhydrite, leading to a shorter induction period and faster precipitation of ettringite (Figure 1b-d). The phase refinement confirmed a higher dissolution rate of anhydrite in the alkaline environment, while the formation of ettringite stabilizes within 10 hours. Initial dissolution (0–40 min) increases ion concentration, followed by accelerated ettringite formation (0.6–2.5 h) with rising heat flow and UPV. A secondary acceleration (2.5–4.3 h) occurs only in CSAH. Deceleration (2.5–10 h) leads to further stabilization, with reactions proceeding at a slower rate. At 25 h, CSAH reached 58.3% ettringite and CSA2M 48.2%. These findings contribute to a deeper understanding of the early hydration mechanisms of CSA cement and the impact of alkalis on phase evolution. T2 - 3rd International Workshop on Calcium Sulfoaluminate Cements CY - Leeds, UK DA - 23.06.2025 KW - Calcium sulfoaluminate cement KW - Ultrasonic pulse velocity KW - Early hydration KW - Alkali KW - In situ XRD PY - 2025 AN - OPUS4-63758 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kanna, Naveen A1 - Bär, Jürgen A1 - Duarte, Larissa A1 - Madia, Mauro ED - Ricoeur, Andreas T1 - Ermittlung von Kitagawa-Takahashi-Diagrammen mittels Gleichstrompotentialsondenmessungen N2 - Das Kitagawa-Takahashi Diagramm ist ein wichtiges Werkzeug zur Beschreibung der ausgeprägten Langzeitfestigkeit fehlerbehafteter Bauteile. Insbesondere im technisch relevanten Übergangsbereich unterscheiden sich jedoch die verwendeten Modelle. Daher ist für eine sichere Aussage eine experimentelle Absicherung in diesem Bereich zwingend notwendig. In dieser Arbeit wird eine Methode vorgestellt, die eine einfache und schnelle Absicherung des Verlaufs im Übergangsbereich erlaubt. Hierzu werden in Flachproben mittels eines Gravierlasers scharfe Kerben mit einer definierten Breite und Tiefe eingebracht. Die so präparierten Proben werden mit blockweise steigender Last bis zum Bruch ermüdet. Die Erkennung von Anrissen erfolgt mittels einer Gleichstrom-Potentialsonde mit der auch die Länge des Lastblocks gesteuert wird. T2 - 57. Tagung des DVM-Arbeitskreises Bruchmechanik und Bauteilsicherheit CY - Cologne, Germany DA - 18.02.2025 KW - Ausgeprägte Langzeitfestigkeit KW - Materialdefekte KW - KT-Diagramm KW - Gleichstrom-Potentialsonde PY - 2025 DO - https://doi.org/10.48447/BR-2025-513 VL - 257 SP - 105 EP - 112 PB - Deutscher Verband für Materialforschung und -prüfung e.V. CY - Berlin, Deutschland AN - OPUS4-62604 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duarte, Larissa A1 - Madia, Mauro A1 - Kanna, Naveen A1 - Bär, Jürgen ED - Ricoeur, Andreas T1 - Anwendung der zyklischen R-Kurven-Analyse zur Abschätzung des Kitagawa-Takahashi-Diagramms N2 - Die ausgeprägte Langzeitfestigkeit eines Werkstoffes entspricht der maximalen Spannung, unterhalb derer alle ursprünglich wachstumsfähigen Mikrorisse arretieren. Für fehlerbehaftete Werkstoffe stellt das Kitagawa-Takahashi (KT)-Diagramm die Abhängigkeit der ausgeprägten Langzeitfestigkeit von der Defektgröße dar. Das KT-Diagramm kann mit großem Aufwand experimentell bestimmt oder durch verschiedene Modelle abgeschätzt werden. Solche Ansätze ergeben oft nichtkonservative Prognosen und berücksichtigen weder den Aufbau der Rissschließeffekte noch lokale Spannungen. In dieser Arbeit wird ein Kurzrissmodell auf Grundlage der zyklischen R-Kurve und des Rissarrestphänomens zur Abschätzung des KT-Diagramms vorgestellt. Die Abschätzungen werden mit experimentellen Daten validiert, die mit gekerbten Proben nach dem Treppenstufenverfahren ermittelt wurden. T2 - 57. Tagung des DVM-Arbeitskreises Bruchmechanik und Bauteilsicherheit CY - Köln, Germany DA - 18.02.2025 KW - Langzeitfestigkeit KW - KT-Diagramm KW - zyklische R-Kurven-Analyse PY - 2025 DO - https://doi.org/10.48447/BR-2025-512 VL - 257 SP - 93 EP - 104 PB - Deutscher Verband für Materialforschung und -prüfung e.V. CY - Berlin, Deutschland AN - OPUS4-62603 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - VIDEO A1 - Melzer, Michael T1 - Der DCC-Demonstrator erklärt N2 - In diesem Video erklärt Dr. Michael Melzer (Leiter des BAM-Kalibrierlabors) die notwendigen Entwicklungsschritte hin zu einer Praxistauglichkeit des DCCs und wie die „Metrologische Rückführung auf Knopfdruck“ funktioniert. Der digitale Kalibrierschein macht den Kalibrierprozess effizienter, sicherer und digital nachverfolgbar. Anhand eines Demonstrators zeigt er die Vorteile der metrologischen Digitalisierung und Automatisierung in der Anwendung – von der Reduzierung von Fehlerquellen bis hin zum wirtschaftlichen Nutzen im industriellen Messwesen. KW - Digital calibration certificate KW - QI-digital KW - Digital metrology KW - Calibration KW - Automation PY - 2024 UR - https://www.youtube.com/watch?v=0lfYypvTl9E&t=8s PB - YouTube, LLC CY - San Bruno, CA, USA AN - OPUS4-62076 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - The Dark Side of Science - mini version, And a little Bad SAXS N2 - The Dark Side of Science looms over good scientific practices: it is the cutting of corners down to the wilful manufacturing of data in publications. Knowing of the existence of the increasing quantities tainted scientific literature, with examples highlighted by sleuths, prepares the young scientist for the realities of academic life. This presentation highlights examples and the statistics showing its increasing prevalence in science, discusses the reasons for its emergence, and highlights a few examples of bad SAXS as well (but so far without evidence of malicious intent). T2 - SAXS excites & XRD excites 2026 CY - Graz, Austria DA - 13.04.2026 KW - Scientific misconduct KW - Academic literature KW - Dark side of science KW - Publication metrics KW - X-ray scattering KW - Bad science PY - 2026 AN - OPUS4-65977 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - Hardware: On X-ray scattering instrumentation N2 - A presentation on the components that make up a small-angle scattering instrument. The components are individually clarified and their history elucidated. A range of instruments are provided, from simple Kratky cameras to synchrotron-based instruments. T2 - SAXS excites & XRD excites 2026 CY - Graz, Austria DA - 13.04.2026 KW - X-ray Scattering KW - Small-angle scattering KW - SAXS KW - Instruments KW - Instrumentation KW - Components PY - 2026 AN - OPUS4-65970 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - Data Corrections: Getting the truth out of the signal N2 - Getting trustworthy data ready for analysis requires correcting the raw data for the imperfections of reality. This talk highlights the data corrections that can be applied to the data for all samples to do just that. Examples are given of the need and effect, and an in-depth discussion is provided on the choice of background. T2 - SAXS excites & XRD excites 2026 CY - Graz, Austria DA - 13.04.2026 KW - X-ray scattering KW - Data corrections KW - SAXS KW - Small-angle X-ray scattering KW - Introduction KW - Materials metrology PY - 2026 AN - OPUS4-65971 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - It Depends... But why? N2 - Whenever you ask a scattering scientist whether they can measure your sample, the answer that comes back is usually "it depends...". This presentation dives into the reasons why this is the default answer, and goes through the various aspects that play a role in the determination of the viability. It discusses fluorescence, absorption, scattering power and time stability, and what can be done to alleviate these if there is an issue. T2 - SAXS excites & XRD excites 2026 CY - Graz, Austria DA - 13.04.2026 KW - X-ray scattering KW - SAXS KW - Small-angle X-ray scattering KW - Sample selection KW - Interaction of X-rays with materials PY - 2026 AN - OPUS4-65975 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - VIDEO A1 - Pauw, Brian Richard T1 - A place for everything: traceable science using metadata from syntheses and characterisation N2 - In our laboratory, we rely heavily on automation for synthesis and measurement. Done right, automation can deliver reliable quantities of excruciatingly detailed data, produced in a reproducible and traceable way. This data then needs sorting and organising, and a good structure of metadata is a good start to long-lasting data. This metadata collection is an essential part of our “holistic experimentation”-approach. In this approach, we try to ensure that all aspects of the experimental chain are performed to a high standard, so that experimental integrity is maintained. In other words: as a failure in one of the components of the chain can make an entire experiment worthless, we must ensure each component is done (and documented) well. In this talk, we show how we 1) synthesise well-documented sample series, 2) apply a complete end-to-end X-ray scattering characterisation methodology to those samples, and 3) can link the data from the synthesis to the structural details obtained from the scattering experiments in a visual dashboard. Furthermore, we will show examples on how data can be organised in hierarchical structures in HDF5-based datafiles, and how this helps move towards more trustworthy, traceable science. KW - Experimental chain KW - Metadata KW - FAIR data KW - Automation for synthesis KW - Automation for measurement KW - Experimental integrity KW - HDF5-based datafiles KW - Traceable science KW - X-ray scattering PY - 2025 DO - https://doi.org/10.5446/72921 PB - Technische Informationsbibliothek (TIB) CY - Hannover AN - OPUS4-65974 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - High-throughput holistic scattering workflows in the lab or.. "The SAXS of Theseus” N2 - Automation of measurements has many advantages in the lab; amongst others increasing throughput, reliability, traceability and quality of the data. Over the last decade, a great many changes have been made to all aspects of the MOUSE instrument and overarching methodology to improve the automation in this X-ray scattering lab. This talk will highlight several of the more successful changes, and how they fit into the holistic scattering workflow, designed to help the collaborators obtain trustworthy, traceable data on the nanostructure of materials. T2 - SAXS excites & XRD excites 2026 CY - Graz, Austria DA - 13.04.2026 KW - Experimental chain KW - Metadata KW - FAIR data KW - Automation for measurement KW - Experimental integrity KW - Traceable science KW - X-ray scattering KW - SAXS KW - MOUSE PY - 2026 AN - OPUS4-65976 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - History and use of x-ray scattering instrument components N2 - X-ray scattering instruments have been around for the last century, ostensibly in different shapes and now looking fancier than ever. However, the underlying components in these modern instruments are essentially the same as the older variants, with some minor tweaks and adjustments in their implementation. This talk discusses the various parts that make up an X-ray scattering instrument and highlights their historical background. It is preceded by a brief explanation on how the Fourier Transform plays a fundamental role in X-ray scattering. T2 - Small-angle scattering workshop at the University of Birmingham CY - Birmingham, United Kingdom of Great Britain and Northern Ireland DA - 21.04.2026 KW - X-ray scattering KW - Instrumentation KW - Components KW - SAXS KW - History KW - Instrument design PY - 2026 AN - OPUS4-65981 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - Do you need beamtime? A lab instrument may do just fine N2 - While the temptation to apply for synchrotron beamtime for your experiment may be high, there are significant downsides to doing experiments there. Limited measurement time, beam damage due to high flux, and long delays between application, decision and actual experiments being just a few of these. A friendly neighbourhood laboratory instrument may provide data that is as good or even better than what the synchrotron will provide, and can even provide more comprehensive experimental support. This presentation discusses the advantages and disadvantages of either facility, and provides a range of common and uncommon examples of experiments that may be done at a laboratory facility. T2 - Small-angle workshop at the University of Birmingham CY - Birmingham, United Kingdom of Great Britain and Northern Ireland DA - 21.04.2026 KW - X-ray scattering KW - Methodology KW - Sample selection KW - Holistic scattering KW - Laboratory KW - Synchrotron KW - Experiment planning KW - In situ KW - Operando PY - 2026 AN - OPUS4-65979 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meinel, Dietmar T1 - Von Papier bis Gold - 40 Jahre Computertomographie an Kulturgütern in der BAM N2 - Das für medizinische Anwendungen in den 70er Jahren entwickelte Verfahren der Röntgen-Computertomographie (CT) wurde bereits in den frühen 80er Jahren in der Bundesanstalt für Materialforschung und -prüfung (BAM) zur zerstörungsfreien Prüfung industrieller Bauteile genutzt. Der in der BAM im Eigenbau gefertigte und für Objekte bis einen Meter Durchmesser und 1000kg Gewicht ausgelegte Universal-Computertomograph diente auch schon frühzeitig für die Untersuchung historischer Objekte aus dem Kunst- und Kulturgutbereich. Die Untersuchung sehr großer oder dickwandiger Objekte aus Metall stellt eine besondere Herausforderung dar, deren man durch den Einsatz unterschiedlicher Röntgenenergien und Abtastverfahren begegnen kann. Mit der CT-Anlage der BAM konnten verborgende Details visualisiert werden, die Aufschluss geben über die Herstellungsverfahren antiker Großbronzen, wie die Montagetechniken oder die Reparatur von Gussfehlern. In einem Beispiel aus den Fundmaterialien einer antiken Gusswerkstatt von der Qubbet el-Hawa (Ägypten) wird gezeigt, wie sich der ursprünglich vom Wachsmodell eingenommene Hohlraum in einer Gussform aus Ton mit Hilfe der CT-Daten in ein 3D-druckfähiges Format verwandeln lässt und wie Bildartefakte, die durch gleichzeitige Durchstrahlung von Ton und Bronzeresten auftreten, reduziert werden. Bei der Untersuchung von Holz erlaubt die Dichteauflösung der CT die bildliche Darstellung der Jahresringe, wodurch es möglich ist, aus Holz gefertigte Gegenstände durch Dendrochronologie an den CT-Bilddaten zeitlich einzuordnen. T2 - DGZfP History-2026 - Material Truth: Zerstörungsfreie Prüfung historischer Objekte CY - Magdeburg, Germany DA - 04.03.2026 KW - CT KW - Einzeldetektoren KW - Flachdetektoren KW - Großbronze KW - Bildverarbeitung PY - 2026 AN - OPUS4-65986 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Shabdali, G. A. A1 - Wandtke, K. A1 - Schröpfer, Dirk A1 - Kromm, A. A1 - Scharf-Wildenhain, R. A1 - Haelsig, A. A1 - Kannengiesser, T. A1 - Hensel, J. T1 - Comparative residual stress analysis on a DED-Arc manufactured high-strength steel component using the contour method and XRD N2 - Lightweight construction is a vital approach for reducing CO₂ emissions, as it contributes to the development of more energy-efficient structures and supports the overall goal of achieving carbon neutrality in the transition to sustainable manufacturing. Though, a topology-optimized design often leads to complex geometries. Additive manufacturing (AM) processes such as direct energy deposition with arc (DED-Arc) offer great design freedom due to the buildup of components in layers. Furthermore, DED-Arc enables efficient production due to the high deposition rate, process reliability, and good automation capability. Further efficiency can be achieved through weight optimization, enabled by high-strength steels. However, a major challenge is the process-induced residual stresses (RS) in the component, which arise primarily due to restrained shrinkage. High tensile residual stresses are detrimental as they increase the risk for several types of cracking and failures. Knowledge of residual stress distribution is crucial for predicting the service life of the component and structural integrity assessment, especially for safety-critical applications. Therefore, this study focuses on the use of the contour method (CM) to analyze the full field longitudinal residual stresses in an open hollow cuboid component (dimensions, 120 × 50 × 30 mm 3 ) manufactured by DED-Arc (low-alloyed high-strength steel with yield strength  730 MPa). In CM, the component is cut along a desired plane of interest, and the contour of the deformed cut surface is measured. A finite element model is used to reconstruct the residual stresses field in the 2-dimensional plane of cut. In this paper, a modified cutting strategy was employed. After cutting, the deformed cut surfaces were measured utilizing two surface measurement techniques, i.e., coordinate measuring machine (CMM) and a 3D scanner. The accuracy of the CM was validated against surface stresses measured using X-ray diffraction (XRD). Additionally, a comparison of neutron diffraction experiments was conducted. The residual stresses were further correlated with hardness measurements. The results from surface measurement techniques showed good qualitative and quantitative agreement regarding the measured displacement contour. CM results revealed peak stresses in the DED-Arc walls; bending deformation in the substrate induces tensile stresses at the bottom of the substrate plate and compressive stresses in the middle top region. The residual stresses obtained from diffraction and CM showed a good agreement and correlated qualitatively with the hardness measurements. These results show that practical residual stress mapping and quantification using XRD accompanied by minimal application of CM for values in the bulk are suitable for identifying and minimizing detrimental welding-induced stresses in such high-strength AM lightweight components, even without the use of expensive methods such as neutron diffraction. T2 - 78. IIW Annual Assembly CY - Genoa, Italy DA - 22.06.2025 KW - Residual stress KW - Contour method KW - DED-Arc/M KW - Additive Manufacturing KW - High-strength steel KW - Filler metals KW - XRD KW - Neutron diffraction PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-659881 DO - https://doi.org/10.1007/s40194-026-02441-y SN - 0043-2288 SP - 1 EP - 17 PB - Springer Science and Business Media LLC CY - Berlin ; Heidelberg AN - OPUS4-65988 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Maack, Stefan T1 - Untersuchungen zum Schallfeld niederfrequenter Ultraschallprüfköpfe für die Anwendung im Bauwesen N2 - Durch intensive praxisbezogene Forschung konnte in den letzten Jahrzehnten das Spektrum der zerstörungsfreien Prüfverfahren im Bauwesen deutlich erweitert werden. Die akustischen Methoden im Bereich des Niederfrequenz-Ultraschalls nehmen hierbei eine zentrale Rolle ein. Mit der Einführung von kontaktmittelfrei arbeitenden Prüfköpfen gelang es schließlich, eine breite Akzeptanz für diese Untersuchungsmethode in der Praxis zu erzielen. Bedingt durch die oft großen Untersuchungsflächen, rückte die Dauer der Messdatenaufnahme unter wirtschaftlichen Gesichtspunkten immer mehr in den Fokus der Forschung. Eine Optimierung der Messzeit durch den Einsatz von vollautomatischen Scannern oder von parallel arbeitenden Prüfköpfen ist nur einem begrenzten Umfang möglich. In der Grundlagenarbeit „Luftgekoppeltes Ultraschallecho-Verfahren für Betonbauteile“ zeigt Herr Dr.- Ing. B. Gräfe das Potenzial der berührungslos arbeitenden Schallanregung hinsichtlich der Verringerung der Messzeit auf. Das Ziel der vorliegenden Arbeit ist es, grundlegende Fragestellungen für eine baupraktische Anwendung des luftgekoppelten Ultraschallecho-Verfahrens zu beantworten. Die sich ausbildenden Wellenarten hängen maßgeblich vom Winkel, unter dem der Schallimpuls aus der Luft auf die Oberfläche auftrifft und dem Abstand des Prüfkopfes zum Bauteil ab. Ein zentraler Punkt ist daher die genaue Kenntnis der Eigenschaften der angeregten Schallfelder unter Berücksichtigung dieser Randbedingungen. Mit der physikalischen Beschreibung des Schallfeldes ist es möglich, das Messverfahren hinsichtlich der verschieden gestellten Prüfaufgaben zu optimieren und Auswertungs- algorithmen zur sicheren Interpretation der Messdaten zu entwickeln. Recherchen zum Thema der Schallfeldanalysen in Festkörpern im Niederfrequenz-Bereich ergaben, dass auch die Kenntnisse zu den bereits weitverbreiteten Kontaktprüfköpfen nicht in einem ausreichenden Umfang messtechnisch abgesichert waren. Daher wurden diese ebenfalls in das Messprogramm aufgenommen. Für die Bestimmung der Kennwerte des Schallfeldes von Ultraschallprüfköpfen wurde ein Prüfstand geplant und gebaut. Das Konzept des Prüfstandes ist so ausgerichtet, dass neben der räumlichen Erfassung des Schallfeldes zusätzlich die stofflichen Einflüsse des durchschallten Mediums erfasst werden. Dies wird durch die Messung an halbkugelförmigen Probekörpern mit unterschiedlichen Durchmessern erreicht. Der Schwerpunkt der Untersuchungen liegt auf dem Werkstoff Beton. Bei dem Probenmaterial handelt es sich um einen selbstverdichtenden Beton, dessen Zusammensetzung geringe schallschwächende Eigenschaften aufweist. Die Rezepturen für diese Betone wurden an der Technischen Universität Berlin entwickelt. Es wurden Serien von jeweils vier Probekörpern unterschiedlicher Materialeigenschaften hergestellt. Variiert wurde bei den Serien der Probekörper die Größe der Gesteinskörnung, um eine erste Einschätzung des Einflusses der Materialzusammen- setzung auf das Schallfeld vornehmen zu können. Die Messdaten werden mit einer eigenständig entwickelten Software aufgezeichnet und ausgewertet. Aus den experimentell gewonnenen Kennwerten werden anschließend erstmalig räumliche Schallfelder für den Niederfrequenz-Bereich im Beton berechnet. Die Verifikation der Messergebnisse erfolgte durch den Einsatz unterschiedlicher Simulationsverfahren, die durch Partnerinstitute durchgeführt wurden. Im baupraktischen Teil der Arbeit werden die Erfahrungen aus realen Schadensanalysen präsentiert. Hierauf aufbauend wurden im Rahmen einer parallel laufenden Forschungsarbeit Probekörper hergestellt, an denen erste Untersuchungen mit einer luftgekoppelten Schallanregung durchgeführt wurden. Zu diesem Zweck wurden neben den Schallfeldanalysen Parameterstudien zu den optimalen Bedingungen der Schallanregung notwendig. Insbesondere die Oberflächenwellen und deren störender Einfluss wurden hierbei systematisch untersucht. Neben der Präsentation erfolgreicher Ergebnisse werden auch die gegenwärtigen Grenzen des Verfahrens aufgezeigt. N2 - Using intensive practical research, the spectrum of non-destructive testing methods has been able to be clearly extended in civil engineering over recent decades. Low frequency ultrasound plays a central role in the acoustic methods in this sector. Finally, with the introduction of contact agent-free testing heads, success was achieved in gaining wide acceptance for this Investigation method in practice. Conditioned by the often large surfaces, the duration of the measuring data itself came ever more into focus of the research, with regard to an economic point of view. An optimisation of the measuring time with the application of fully automatic scanners or from in-parallel working test heads is possible only to a limited extent. In the basic underlying work, qualified engineer Mr. B Gräfe shows with his work "Luftgekoppeltes Ultraschallecho-Verfahren für Betonbauteile“, the potential of contact agent-free clangour with regard to the reduction of overall measuring time. It is the aim of this work to provide answers to the basic questions regarding practical construction problems of the air-coupled ultrasonic echo procedure. The resulting waves depend on the angle at which the sound impulse meets the surface, as well as the distance of the test head to the component itself. A central criteria is the precise knowledge of the qualities of the animated sound fields whilst taking into consideration these Framework conditions. Using a physical description of the sound field it is possible to optimise the test results with regard to the various measuring procedures and develop evaluation algorithms for secure interpretation of the measuring data. Research on the subject of sound field analyses in solid states in low frequency Areas proved that the knowledge regarding widespread contact test heads has not been sufficiently metrologically secured. For this reason, these were also considered in the measuring programme. For regulation of the sound field core values for the ultrasonic test heads, a test bench was planned and constructed. The test bench concept was so targeted that, in addition to the spatial capture of the sound field, the seismic influence of the material could also be registered. This was achieved using hemispherically-shaped test bodies with differing diameters. The main focus of the investigation was on concrete. The test material was self-compacting concrete, and ist composition displayed low sound-proofing qualities. The recipes for this concrete were developed at the University of Technology in Berlin. These were developed as a series of four test bodies, in each case. The variable introduced were a size variety of coarse aggregate in order to obtain an initial idea of the influence of the material composition on the sound field. The measuring data was recorded on independently developed software and evaluated. Using the data gleaned from the experimental stage, initial calculations for spatial sound fields were made to assess low frequency response in concrete. The verification of these measuring results occurred via the application of a variety of simulation procedures which were carried out by partner institutes. In the practical construction section, experiences from genuine damage analyses are presented. Building on these results, test bodies were constructed in a parallel-running research project, whose initial investigations were carried out using an air-coupled sound source. For this purpose, parameter studies to ascertain the optimum conditions of the sound source became necessary, in addition to the sound field analyses. In particular, surface waves and their annoying influence were systematically examined. As well as the presentation of successful results, the present borders of the procedure have also been indicated. T3 - BAM Dissertationsreihe - 95 KW - Schallfeld KW - Ultraschall KW - Richtcharakteristik KW - Bauwesen KW - Werkstoffprüfung PY - 2012 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-633 SN - 978-3-9815134-0-3 SN - 1613-4249 VL - 95 SP - 1 EP - 182 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-63 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne A1 - Lausch, Thomas A1 - Schröpfer, Dirk A1 - Rhode, Michael A1 - Kannengiesser, Thomas ED - Lippold, J.C. ED - Valiente Bermejo, M. A. ED - Fink, C. ED - Westin, E. M. T1 - Influence of Residual Stresses and Heat Control on Stress Relief Cracking in a CrMoV Steel Mockup N2 - Preventing failures in the manufacture or operation of petrochemical reactors made from creep-resistant, low-alloy steels such as 13CrMoV9-10 still requires research, despite over 60 years of investigation into the field of stress relief cracking. Welding this steel grade requires care. This is due to its low toughness and high strength in the as-welded condition if not heat treated after welding, combined with an increased susceptibility to cracking during stress relaxation. Previous research on cracking has focused on metallurgical factors; little knowledge has been gained on cracking under real-life restraint conditions. In this work,the influence of welding heat control on cracking was investigated by simulating the manufacturing conditions prevailing in the construction of petrochemical reactors using a weld mockup. Cracks formed during post-weld heat treatment in a temperature range between 300 °C and 500 °C. Compared to small scale samples, the toughness of the restrained welds was significantly lower. SEM and TEM analyses of the samples revealed early ageing due to precipitation of carbides during post-weld heat treatment under restraint. An overview of how a comprehensive assessment of the integrity of submerged arc welded CrMoV steels can be achieved is provided. T2 - 5th International Conference on Cracking Phenomena in Welding and Additive Manufacturing CY - Trollhättan, Sweden DA - 12.03.2025 KW - Stress relief cracking KW - Residual stress KW - Sub-merged arc welding KW - Mockup PY - 2026 SN - 978-3-032-16393-6 SN - 978-3-032-16392-9 DO - https://doi.org/10.1007/978-3-032-16393-6_17 SP - 336 EP - 363 PB - Springer CY - Cham AN - OPUS4-65823 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Maack, Stefan A1 - Kneib, G. T1 - Elastic wave propagation of ultrasound in bituminous road surfaces - simulations and measurements N2 - Maintenance costs of road infrastructure are increasing steadily. The main cause of this is the nearly exponential increase of traffic during the last decades. Adverse environmental impacts on infrastructure get more and more important as well. Therefore, it is important to determine how limited financial resources can be directed with an optimum pay-out. Often a decision has to be made whether existing structures have to be rebuilt or repaired based on the condition of the structures. The present study takes first steps towards the usage of low-frequency ultrasound as a tool to evaluate the road condition. The overall aim is to derive a prediction model for future road conditions. In order to better understand and interpret recorded wave fields simulations of elastic wave propagation in layered and scattering road models have been performed. The study combined investigations in the laboratory with field measurements. In a series of extensive laboratory tests with different asphalt mixtures characteristic wave properties have been derived. Travel time (resp. velocity) as important material parameter has been investigated for different wave types, different centre frequencies and at various temperatures. An investigation of the directivity of wave radiation in the heterogeneous asphalt bodies led to an estimate of the related disturbing influences. Based on the laboratory results field measurements were performed on a real road and the records were processed to identify layers, propagation speeds and attenuation. The results were verified by a series of simulations. T2 - NDT-CE 2015 - International symposium non-destructive testing in civil engineering CY - Berlin, Germany DA - 15.09.2015 KW - Bituminous material KW - Road inspection KW - Elastic waves KW - Ultrasound KW - Non-destructive testing PY - 2015 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-345364 UR - https://www.ndt.net/?id=18421 SN - 1435-4934 VL - 20 IS - 11 SP - 1 EP - 9 PB - NDT.net CY - Kirchwald AN - OPUS4-34536 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meng, Xiangmeng A1 - Artinov, Antoni A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - A theoretical study of influence o f electromagnetic stirring on transport phenomena in wire feed laser beam welding N2 - The additional element from the filler wire in the laser beam welding is usually distributed inhomogeneously in the final weld due to the high solidification rate of weld pool. It has been found that the electromagnetic stirring produced by an external oscillating magnetic field can enhance the material mixing in the weld pool to achieve a more uniform element distribution. However, the magnetic field has a highly non-linear and multi-coupled interaction with the weld pool behavior, which makes the quantitative explanation of the physical mechanism difficult. In this study, the effect of electromagnetic stirring on the transport phenomena in the wire feed laser beam welding is investigated by a numerical modelling. A 3D transient multi-physical model considering the magnetohydrodynamics, heat transfer, fluid flow, keyhole dynamics and element transport is developed. The multiple reflections and the Fresnel absorption of the laser on the keyhole wall are calculated using the ray tracing method. The numerical results show that a Lorentz force produced by the oscillating magnetic field and its induced eddy current gives significant influence on the transport phenomena in the molten pool. The forward and downward flow is enhanced by the electromagnetic stirring, which homogenizes the distribution of the additional elements from a nickel-based filler wire in a steel weld pool. The numerical results show a good agreement with the high-speed images of the molten pool, the fusion line from the optical micrograph and the element distribution from the energy dispersive X-ray spectroscopy. This work provides a physical base for the electromagnetic-controlled laser beam welding and some guidance for the selection of electromagnetic parameters. T2 - ICALEO 2019 - 38th International congress on applications of lasers & electro-optics CY - Orlando, FL, USA DA - 07.10.2019 KW - Magnetohydrodynamics KW - Molten pool dynamics KW - Element transport KW - Laser beam welding PY - 2019 SN - 978-1-940168-1-42 SP - Paper # Macro 403 AN - OPUS4-49664 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Böllinghaus, Thomas A1 - Steffens, B. R. A1 - Rhode, Michael A1 - Shoales, G.A. T1 - Hydrogen Assisted Stress Corrosion Cracking Related Material Properties of ServiceApplied Landing Gear Ultra-High Strength Steels N2 - Aircraft main landing gear (MLG) components are commonly manufactured from low-alloyed, martensitic, ultra-high strength steels (UHSS) that have to be coated for corrosion protection, representing an expensive and environmentally harmful production step. To avoid already partly banned corrosion protection plating, the new high-alloyed UHSS, Ferrium S53 (UNS S10500), has been designed to replace lowalloyed legacy materials and has been subjected to a limited field test over five years. As with the legacy alloys, UNS S10500 has a fully hardened martensitic microstructure known to be susceptible to hydrogen assisted cracking, per se. Containing about 10 wt% Cr, steels such as S10500 are at the lower limit for corrosion resistant alloys. Similar to super-martensitic stainless steels used in the oil and gas industry, a common failure sequence in marine environments represents pitting and subsequent hydrogen assisted stress corrosion cracking (HASCC). For addressing such phenomena quantitively, as required for respective lifetime assessments of MLG components and systems, the tolerance of such materials dependent on the absorbed hydrogen concentration must be evaluated quantitatively. However, there is a lack of such valuable materials data, as well as of the fractographic behavior dependent on the hydrogen concentration that might be absorbed during HASCC. To provide an improved understanding of the hydrogen dependent mechanical and fractographic behavior, samples of the legacy AISI 4340 and the new S10500 MLG steels have electrochemically been hydrogen-saturated and subjected to tensile testing. In contrast to a previous study, this contribution for the first time focuses on materials that have been salvaged from real service used landing gear components. In this study, it has been demonstrated that the service-applied S10500 steel has not only a higher strength, but also an improved ductility in comparison to the legacy AISI 4340 steel after similar service durations that provides a higher tolerance against hydrogen concentrations that might be absorbed during potential pitting and HASCC in marine environments. In addition, it has been found that the absorbed hydrogen concentration significantly affects the fracture behavior. Interestingly, hardening of the hydrogen charged low-alloyed AISI 4340 steel changes the fracture topography from trans- toward intergranular, while hardening of the S10500 steel turned the fracture topography from inter- to transgranular at respectively high hydrogen concentrations. KW - Hydrogen assisted stress corrosion cracking KW - Ultra-high strength steel KW - Martensite KW - Modeling KW - Hydrogen dependent mechanical properties PY - 2019 DO - https://doi.org/10.5006/3028 SN - 0010-9312 SN - 1938-159X VL - 75 IS - 5 SP - 513 EP - 524 PB - NACE International AN - OPUS4-49530 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Viyanit, E. A1 - Keawkumsaia, S. A1 - Wongpinkeawa, K. A1 - Bunchoo, N. A1 - Khonraeng, W. A1 - Trachoob, T. A1 - Böllinghaus, Thomas T1 - Hydrogen assisted cracking of an AISI 321 stainless steel seamless pipe exposed to hydrogen-containing hot gas at high pressure N2 - A seamless pipe made of AISI 321 stainless steel represented a part of a transportation Pipeline system for hydrogen-containing hot gas in a hydrocarbon cracking unit. After a service period of approximately 21 months, a segment of such pipe demonstrated the cracks, causing leakage and respective fire. For clarification of a failure root cause, various metallurgical investigations combined with numerical simulations have been applied. The results revealed that the rupture of seamless pipe was evidently influenced by hydrogen assisted cracking (HAC). An increased susceptibility of the alloy to HAC had to be attributed to its sensitive microstructure which was related to the occurrence of slip bands with a high quantity in austenite grains, particularly in the specific region underneath the outer wall surface. In addition, the intensity of restraint resulting from the T-joint weld configuration caused respectively higher triaxial stresses in the confined area on the outer wall surface where the crack started. The numerical simulations of hydrogen diffusion revealed that a uniform hydrogen concentration profile over the pipe wall thickness was reached when the service period was more than 20 months. This duration agreed well to the timeto-failure of the actual component. Considering additionally that the final stage of rupture by overload was preceded by severe HAC, as confirmed by the respective intergranular fracture topography. KW - Hydrogen-containing hot gas KW - AISI 321 stainless steel KW - Hydrogen assisted cracking KW - Intergranular cracking PY - 2019 DO - https://doi.org/10.1016/j.engfailanal.2019.02.037 SN - 1350-6307 SN - 1873-1961 VL - 100 SP - 288 EP - 299 PB - Elsevier Ltd. AN - OPUS4-49617 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zerbst, Uwe T1 - Schweißeigenspannungen und Bauteilintegrität aus bruchmechanischer Sicht N2 - Der Vortrag thematisiert die Behandlung von Schweißeigenspannungen bei der Auslegung geschweißter Bauteile. Ausgehend von Fragen der Klassifizierung unterschiedlicher Typen von Eigenspannungen wird auf Fragen der Behandlung von Primär- und Sekundärspannungen, der Ermittlung und Aussagefähigkeit von Eigenspannungs-Tiefen-Profilen und der Stabilität der Eigenspannungen bei zyklischer Beanspruchung eingegangen. Neben der Auslegung auf Bruch wird die Beschreibung der Ermüdungsrissausbreitung bei Vorhandensein von Eigenspannungen diskutiert, wobei neben der klassischen Langrissbruchmechanik auch Besonderheiten der Kurzrissbruchmechanik angesprochen werden. T2 - DVM - Workshop "Eigenspannungen in der industriellen Praxis" CY - Berlin, Germany DA - 05.11.2019 KW - Schweißeigenspannungen KW - Primär- und Sekundärspannungen KW - Schweißeigenspannungs-Tiefen-Profile KW - Stabilität von Eigenspannungen KW - Kurz- und Langriss-Ermüdungsbruchmechanik PY - 2019 AN - OPUS4-49498 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Straße, Anne T1 - Laser Metal Deposition (LMD) in ProMoAM N2 - During the last years Additive Manufacturing (AM) became increasingly important. That becomes clear, while looking at the advantages like a high degree of freedom concerning the geometry of the parts, low waste rates and a reduction of postprocessing, to name just three. Laser Metal Deposition (LMD) is one of those AM- methods. It can be used for different kinds of applications, e.g. repair weldings of used parts, coatings to increase the corrosion resistance or to build up new components. But for all applications, the production of defect free parts is crucial. Therefore, different kinds of non-destructive monitoring techniques were tested for the LMD-process to identify their potential to detect imperfections in-situ. T2 - Workshop on Additive Manufacturing: Process, materials, testing, simulation & implants CY - Berlin, Germany DA - 13.05.2019 KW - Acoustic Emission KW - LMD KW - Thermography KW - Optical Emission Spectroscopy PY - 2019 AN - OPUS4-49657 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Goedecke, Caroline T1 - Analysis of microplastics in theory and in practice N2 - Due to the favorable properties of polymers, their production and thus their input into the environment has increased significantly in recent decades. Currently, FTIR or Raman spectroscopy are mainly applied for the analysis of microplastic particles (MP) in environmental samples. However, these methods have great difficulties in determining metrologically traceable MP values, especially with regard to the limiting values, as preferred in regulation. Therefore, we developed a systematic and fast thermoanalytical method called TED-GC-MS (thermal extraction desorption gas chromatography mass spectrometry), which determines mass contents. Now the current goal is the determination of its process parameters. This poster illustrates the theoretical requirements for MP analysis (left side) and contrast them with the current state of research (right side).Unexpected practical problems are presented and the relatively new method is discussed concerning the quality requirements of well-established methods such as LC-or GC-MS. T2 - Eurachem Workshop - Uncertainty from sampling and analysis for accredited laboratories CY - Berlin, Germany DA - 19.11.2019 KW - Microplastics KW - TED-GC-MS KW - Reference materials PY - 2019 AN - OPUS4-49665 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Böhne, Chr. A1 - Meschut, G. A1 - Biegler, M. A1 - Frei, J. A1 - Rethmeier, Michael T1 - Prevention of liquid metal embrittlement cracks N2 - Advanced high strength steels are usually coated by a zinc layer for an increased resistance against corrosion. During the resistance spot welding of zinc coated steel grades, liquid metal embrittlement (LME)mayoccur. As a result, cracking inside and around the spot weld indentation is observable. The extent of LME cracks is influenced by a variety of different factors. In this study, the impact of the used electrode geometry is investigated over a stepwise varied weld time. A spot welding finite element simulation is used to analyse and explain the observed effects. Results show significant differences especially for highly increased weld times. Based on identical overall dimensions, electrode geometries with a larger working plane allow for longer weld times, while still preventing LME within the investigated material and maintaining accessibility. KW - Liquid metal embrittlement KW - Crack KW - Advanced high strength steels KW - Resistance spot welding KW - Electrode geometry PY - 2019 DO - https://doi.org/10.1080/13621718.2019.1693731 VL - 25 IS - 4 SP - 303 EP - 310 PB - Taylor & Francis AN - OPUS4-49833 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madia, Mauro T1 - Residual stresses in Laser Beam Melting (LBM) – Critical Review and outlook of activities at BAM N2 - Additive manufacturing (AM) technologies have experienced an exceedingly rapid growth, which is coupled with the knowledge about the resulting material properties and performance. In particular, residual stress (RS) was soon recognized as an important issue in AM parts, such that parts are usually subjected to a post build-heat-treated. Significant effort has been spent on simulations of RS in AM, especially using finite element methods. As a consequence, the experimental determination of RS has thereby become increasingly important as a validation tool for simulations, as well as a method for assessing the influence of process parameters. In particular, diffraction methods, which are fundamentally non-destructive, offer enormous possibilities to gain knowledge on the residual stress state in real components, since synchrotron radiation and neutrons can penetrate even heavy metals up to several millimeters or centimeters, respectively. Indeed, significant progress has been achieved, in the understanding of the origins of the RS fields as a function of process parameters, as well as their stability under thermal and/or mechanical exposure. In this paper, a few success stories will be outlined. It will be shown how the determination of RS in metallic parts (with the focus on those produced by laser powder bed fusion) has even revealed that process parameters that were previously considered unimportant (e.g. the position and orientation on the base plate) play a major role in the onset of residual stress accumulation. However, while RS characterization is starting to be considered in the component design, deposition strategy (e.g. build plate temperature), and even in the definition of the relevant metric to assess the quality of a part, much is still to be investigates about the hypotheses underlying its experimental determination. Therefore, some aspects to be aware of, or even those which to date are unclear, will also be discussed. These include the determination of the stress-free reference and of the principal axes of stress. All of these aspects will lead towards a comprehensive understanding of the process-structure-performance relationships in AM materials and parts. T2 - Fourth ASTM Symposium on Structural Integrity of Additive Manufactured Materials and Parts CY - Gaylord National Resort And Convention Center; National Harbor, MD, USA DA - 07.10.2019 KW - Residual stress KW - Additive Manufacturing KW - Diffraction PY - 2019 AN - OPUS4-49822 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Braun, Ulrike T1 - Analytik von Mikroplastik in komplexen Umweltproben N2 - Der Sachstand zur Analytik von Mikroplastik in Umweltproben wird dargestellt. T2 - Fachausstellung Kunststoffanalytik CY - Lüdenscheid, Germany DA - 04.12.2019 KW - TED-GC-MS KW - Mikroplastik KW - Analytik PY - 2019 AN - OPUS4-50005 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Böhning, Martin T1 - The glass transition temperature of Polymers of Intrinsic Microporosity (PIMs) as determined by fast scanning calorimetry N2 - Polymers of intrinsic microporosity (PIMs) have recently emerged as novel materials for a broad range of high-performance applications from gas separation to electronic devices. The very rigid, contorted polymer chains show only limited molecular mobility and therefore pack inefficiently giving rise to intrinsic microporosity with pore sizes generally smaller than 1 nm resulting in BET surface areas larger than 700 m2/g. Using conventional thermal analysis techniques, no glass transition temperature (Tg) of PIMs could be unambiguously detected up to now. Employing fast scanning calorimetry (FSC) based on a one chip sensor, decoupling the time scales responsible for the glass transition and the thermal decomposition is a reliable strategy to overcome this limitation. The FSC device is capable to heat and cool a small sample (ng-range) with ultrafast rates of several ten thousand K/s. Evidence of a glass transition is obtained for a series of PIMs with different chain rigidities. Local small-scale fluctuations are held responsible for the glass transition of highly rigid PIMs rather than segmental motions as in conventional polymers. T2 - International Polymer Processing Society (PPS) - Europe-Africa 2019 Regional Conference (PPS2019) CY - Pretoria, South Africa DA - 18.11.2019 KW - Polymers KW - Polymers of intrinsic microporosity KW - Glass transition KW - Fast scanning calorimetry PY - 2019 AN - OPUS4-49957 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Hartrott, P. T1 - Assessment of EN AW-2618A for high temperature applications considering aging effects N2 - The alloy EN AW-2618A was assessed regarding its properties for high temperature applications considering aging effects. T2 - BAM TMF-Workshop 2019 CY - Berlin, Germany DA - 13.11.2019 KW - Alloy 2618A KW - Degradation KW - Coarsening KW - Transmission electron microscopy KW - Dark-field transmission electron microscopy (DFTEM) PY - 2019 AN - OPUS4-49808 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Skrotzki, Birgit A1 - Czichos, Horst ED - Hennecke, Manfred ED - Skrotzki, Birgit T1 - Materialprüfung N2 - Die Materialprüfung dient der Analyse der Eigenschaften, der Qualität und der Sicherheit vonMaterialien undWerkstoffen. Die häufigsten Verfahren umfassen die Analyse der chemischen Zusammensetzung und der Mikrostruktur sowie die Ermittlung von Werkstoffkennwerten. Dazu zählt auch die Bestimmung des Materialverhaltens unter verschiedenen Beanspruchungen bis hin zu komplexen Beanspruchungen. Die Verwendung von Referenzmaterialien, Referenzorganismen und Referenzverfahren dient der Zuverlässigkeit und Richtigkeit von Messungen, Prüfungen und Analysen. KW - Materialprüfung KW - Werkstoffprüfung KW - Chemische Analyse KW - Mikrostrukturuntersuchung KW - Gefügeuntersuchung KW - Werkstoffmechanische Prüfung KW - Zerstörungsfreie Prüfung KW - Referenzmaterial KW - Referenzorganismus KW - Referenzverfahren PY - 2019 SN - 978-3-662-57492-8 DO - https://doi.org/10.1007/978-3-662-57492-8_30-1 SP - 1 EP - 27 PB - Springer-Verlag GmbH CY - Berlin, Heidelberg ET - 35 AN - OPUS4-50516 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meng, Xiangmeng T1 - Controlling the transport phenomena of filler wire in laser beam welding by magnetohydrodynamics: a theoretical and experimental study N2 - The deep penetration laser beam welding (LBW) has developed to one of the most promising metal joining methods in the modern manufacturing industry. It has well-known advantages of good penetration capacity, low heat input, high reachable welding speed and low welding distortion in comparison to conventional arc welding techniques. However, there are still challenges in LBW making the realization of the advantages difficult, such as porosity or inhomogeneous element distribution when using filler material. The magnetohydrodynamics technique is a promising way to solve these issues by introducing a suitable electromagnetic field, and correspondingly Lorentz force, to control the Transport phenomena in the weld pool. The underlying physics in wire feed laser beam welding with electromagnetic stirring were investigated numerically and experimentally. A three-dimensional transient heat transfer and fluid flow model coupled with dynamic keyhole, magnetic induction and element transport was developed for the first time. The electromagnetic behaviour as well as the temperature and velocity profiles, solidification parameters, keyhole evolution and element transport are calculated. The model is well tested against the experimental results. The beneficial effects from electromagnetic stirring (element homogenization and grain refinement) are explained quantitatively using the numerical data and the results from high-speed imaging, OM, EDX and EBSD. T2 - Adolf Martens Fellowship Colloquium CY - Berlin, Germany DA - 12.12.2019 KW - Laser beam welding KW - MHD PY - 2019 AN - OPUS4-50079 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Özcan Sandikcioglu, Özlem T1 - Effekt der Vorkonditionierung und Umweltparameter auf die Anheftung und Biofilmbildung N2 - Aktuelle Ergebnisse des Fachbereiches auf dem Gebiet MIC. T2 - Treffen der GfKORR/DECHEMA Fachgruppe MikroMatz CY - Berlin, Germany DA - 09.04.2019 KW - MIC KW - Korrosion KW - Korrosionsüberwachung KW - Biofilmbildung PY - 2019 AN - OPUS4-50292 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lippold, J. C. A1 - Böllinghaus, Thomas A1 - Richardson, I. T1 - Welding in the world - Update 2018 N2 - In 2018, the Journal "Welding in the World" published 6 issues that contained 120 papers and over 1300 pages of fundamental and applied research associated with materials joining and allied technologies. KW - Journal KW - Editorial Board KW - Year in Review PY - 2019 DO - https://doi.org/10.1007/s40194-018-00695-9 SN - 0043-2288 SN - 1878-6669 VL - 63 IS - 1 SP - 1 PB - Springer CY - Berlin AN - OPUS4-50064 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Czichos, Horst A1 - Skrotzki, Birgit ED - Hennecke, Manfred ED - Skrotzki, Birgit T1 - Anforderungen, Eigenschaften und Verhalten von Werkstoffen N2 - Die Eigenschaften verschiedener Werkstoffe werden behandelt und typische Werkstoffkennwerte angegeben. Es werden Arten der Beanspruchung von Bauteilen und Werkstoffen vorgestellt, die diese in technischen Anwendungen unterworfen sind. Im Betrieb von Bauteilen kann Materialschädigung und unter Umständen auch Versagen eintreten. Mögliche Mechanismen und Ursachen werden erläutert und Einblicke in die Methodik der Schadensanalyse gegeben. KW - Beanspruchung KW - Werkstoffkennwerte KW - Mechanische Eigenschaften KW - Thermophysikalische Eigenschaften KW - Schadenskunde KW - Alterung KW - Bruch KW - Korrosion KW - Tribologie KW - Werkstoffauswahl PY - 2020 DO - https://doi.org/10.1007/978-3-662-57492-8_29-1 SP - 1 EP - 45 PB - Springer-Verlag GmbH Deutschland AN - OPUS4-51286 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni A1 - Mishurova, Tatiana A1 - Serrano-Munoz, Itziar A1 - Ulbricht, Alexander A1 - Fritsch, Tobias A1 - Sprengel, Maximilian A1 - Evans, Alexander A1 - Kromm, Arne A1 - Madia, Mauro ED - Bruno, Giovanni T1 - A Critical Discussion on the Diffraction-Based Experimental Determination of Residual Stress in AM Parts N2 - As opposed to reviewing results on experimental determination of residual stress by diffraction, this paper discusses the open issues when dealing with residual stress determination in additive manufactured parts, in particular those manufactured with laser powder bed fusion techniques. Three points are addressed in detail: (a) the proper determination of the strain-free reference d0, (b) the problem of the determination of the principal axes, and (c) the use of the correct diffraction elastic constants. It is shown that all methods to determine the strain-free reference d0 suffer from caveats, and care must be taken in evaluating the most suitable for the problem being tackled. In addition, it is shown that, in some systems, the principal axes do correspond to the geometrical axes of the specimen, but this needs to be systematically checked, especially in the case of uni- or bidirectional hatching strategies. Finally, the need to experimentally determine the proper diffraction elastic constants is underlined, especially in the case of strongly textured specimens, which again depends on the deposition strategy. T2 - ASTM ICAM 2020 – ASTM International Conference on Additive Manufacturing CY - Online meeting DA - 16.11.2020 KW - Additive Manufacturing KW - Diffraction KW - Residual Stress PY - 2020 DO - https://doi.org/10.1520/STP163120190148 VL - STP1631 SP - 122 EP - 138 PB - ASTM International CY - USA AN - OPUS4-51347 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Biegler, M. A1 - Elsner, B. A1 - Graf, B. A1 - Rethmeier, Michael T1 - Geometric distortion-compensation via transient numerical simulation for directed energy deposition additive manufacturing N2 - Components distort during directed energy deposition (DED) additive manufacturing (AM) due to the repeated localised heating. Changing the geometry in such a way that distortion causes it to assume the desired shape – a technique called distortion-compensation – is a promising method to reach geometrically accurate parts. Transient numerical simulation can be used to generate the compensated geometries and severely reduce the amount of necessary experimental trials. This publication demonstrates the simulation-based generation of a distortioncompensated DED build for an industrial-scale component. A transient thermo-mechanical approach is extended for large parts and the accuracy is demonstrated against 3d-scans. The calculated distortions are inverted to derive the compensated geometry and the distortions after a single compensation iteration are reduced by over 65%. KW - DED KW - Welding simulation KW - Dimensional accuracy KW - Additive manufacturing KW - Laser metal deposition KW - LMD PY - 2020 DO - https://doi.org/10.1080/13621718.2020.1743927 SP - 1 EP - 8 PB - Taylor & Francis AN - OPUS4-50877 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Raute, J. A1 - Jokisch, T. A1 - Marko, A. A1 - Rethmeier, Michael T1 - Untersuchung zum Elektronenstrahlschweißen heißrissgefährdeter Nickelbasis-Superlegierungen mittels statistischer Versuchsplanung N2 - Nickelbasis-Superlegierungen sind seit vielen Jahren in unterschiedlichen Industrieanwendungen im Einsatz. Aufgrund der großen Heißrissneigung ist das Schweißen dieser Werkstoffe jedoch bei einer Vielzahl von Legierungen problematisch. Neue Arbeiten auf dem Gebiet zeigen, dass entgegen den gängigen Theorien auch reduzierte Schweißgeschwindigkeiten eine Tendenz zur Verringerung der Rissneigung aufweisen. Bisher existieren jedoch kaum Erkenntnisse zum Prozessverhalten in diesem Parameterbereich. In dieser Arbeit wird daher der Einfluss der relevanten Prozessparameter beim Elektronenstrahlschweißen (EBW) auf die Nahtgestalt im Bereich geringer Vorschubgeschwindigkeiten untersucht. Auf Grundlage der gewonnenen Erkenntnisse soll ein Ansatz zum rissfreien Fügen von komplexen Nickelbasis-Superlegierung gebildet werden. Die praktische Umsetzbarkeit wird abschließend anhand einiger Probeschweißungen an einem besonders heißrissgefährdeten Werkstoff demonstriert. Um fehlerfreie Verbindungen zu ermöglichen, wurden zunächst die relevanten Parameter für die Einstellung von Nahtbreite, Einschweißtiefe, Aspektverhältnis und Nahtfläche anhand einer Versuchsreihe mit 17 Blindschweißungen auf einer 12 mm dicken Platte aus Inconel 718 bestimmt. Die genaue Beschreibung des Einflusses der als signifikant identifizierten Faktoren erfolgte über die Anwendung einer Regressions- und Varianzanalyse. Die Ergebnisse zeigen, dass die Einschweißtiefe, die Nahtbreite, das Aspektverhältnis sowie die Nahtfläche vorrangig über den Strahlstrom, die Fokuslage sowie den Vorschub beeinflusst werden können. Auf Basis der gebildeten statistischen Modelle erfolgte die Vorhersage geeigneter Parameter für eine finale Versuchsreihe. Die abschließenden Demonstratorschweißungen wurden exemplarisch an einer Nickelbasis-Gusslegierung mit besonders hohem Ausscheidungsphasenanteil durchgeführt. Hierfür wurden Schweißungen im I- Stoß an 6,5 mm und 10 mm dicken Blechen ausgeführt. Trotz der mangelnden Schweißeignung und dem hohen Anteil an Ausscheidungsphase des Werkstoffes, zeigten sich nach Optimierung der Prozessparameter keine Heißrisse mehr. T2 - DVS Congress 2020 CY - Online meeting DA - 14.09.2020 KW - Heißrisse KW - Nickelbasis-Superlegierungen KW - Elektonenstrahlschweißen KW - Alloy 247 PY - 2020 SN - 978-3-96144-098-6 VL - 365 SP - 17 EP - 22 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-51320 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Straße, Anne T1 - In-situ Prozessüberwachung beim Laser-Pulver-Auftragschweißen (LPA) mittels Thermographie, optischer Emissionsspektroskopie (OES) und Schallemission (AE) N2 - In diesem Vortrag wird ein Überblick über die in-situ Messverfahren gegeben, die im Rahmen des Projektes ProMoAM an der LPA- Anlage eingesetzt wurden. Im Speziellen sind das die Thermographie, die optische Emissionsspektroskopie (OES) und die Akustische Emission (AE). T2 - 41. Assistentenseminar der WGF e.V. CY - Online meeting DA - 02.09.2020 KW - Schallemission KW - Laser-Pulver-Auftragschweißen KW - Thermographie KW - Optische Emissionsspektroskopie PY - 2020 AN - OPUS4-51273 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Holzer, Marco A1 - Waurischk, Tina A1 - George, Janine A1 - Maaß, Robert A1 - Müller, Ralf T1 - Silicate glass fracture surface energy calculated from crystal structure and bond-energy data N2 - We present a novel method to predict the fracture surface energy, γ, of isochemically crystallizing silicate glasses using readily available crystallographic structure data of their crystalline counterpart and tabled diatomic chemical bond energies, D0. The method assumes that γ equals the fracture surface energy of the most likely cleavage plane of the crystal. Calculated values were in excellent agreement with those calculated from glass density, network connectivity and D0 data in earlier work. This finding demonstrates a remarkable equivalence between crystal cleavage planes and glass fracture surfaces. KW - Glass KW - Fracture surface energy KW - Toughness KW - Modeling KW - Mechanical properties PY - 2023 DO - https://doi.org/10.1016/j.jnoncrysol.2023.122679 SN - 0022-3093 VL - 622 SP - 1 EP - 6 PB - Elsevier B.V. AN - OPUS4-58767 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Artinov, Antoni A1 - Meng, Xiangmeng A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Numerical study on the formation of a bulging region in partial penetration laser beam welding N2 - A transient three-dimensional thermo-fluid dynamics numerical model was developed to study the formation of a bulging region in partial penetration laser beam welding. The model accounts for the coupling between the fluid flow, the heat transfer, and the keyhole dynamics by considering the effects of multiple reflections and Fresnel absorption of the laser beam in the keyhole, the phase transitions during melting and evaporating, the thermo-capillary convection, the natural convection, and the phase-specific and temperature-dependent material properties up to the evaporation temperature. The validity of the model was backed up by experimentally obtained data, including the drilling time, the weld pool length, the local temperature history outside the weld pool, the process efficiency, and a range of metallographic crosssections. The model was applied for the cases of partial penetration laser beam welding of 8 mm and 12 mm thick unalloyed steel sheets. The obtained experimental and numerical results reveal that the bulging region forms transiently depending on the penetration depth of the weld, showing a tendency to transition from a slight bulging to a fully developed bulging region between penetration depths of 6 mm and 9 mm, respectively. T2 - 13th International Seminar "Numerical Analysis of Weldability" CY - Seggau, Austria DA - 04.09.2022 KW - Laser beam welding KW - Deep penetration KW - Bulge formation KW - Numerical modeling PY - 2023 SN - 978-3-85125-968-1 SN - 978-3-85125-969-8 SN - 2410-0544 VL - 13 SP - 101 EP - 126 PB - Verlag der Technischen Universität Graz AN - OPUS4-58802 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yang, Chunliang A1 - Wu, Chuansong A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Numerical analysis of ultrasonic vibration enhanced friction stir welding of dissimilar Al/Mg alloys N2 - The ultrasonic vibration enhanced friction stir welding (UVeFSW) process has unique advantages in joining dissimilar Al/Mg alloys. While there are complex coupling mechanisms of multi-fields in the process, it is of great significance to model this process, to reveal the influence mechanism of ultrasonic vibration on the formation of Al/Mg joints. In this study, the acoustic-plastic constitutive equation was established by considering the influence of both ultrasonic softening and residual hardening on the flow stress at different temperatures and strain rates. And the ultrasonic induced friction reduction (UiFR) effect on friction coefficient in different relative directions at the FSW tool-workpiece interface was quantitatively calculated and analyzed. The Al/Mg UVeFSW process model was developed through introducing the above acoustic effects into the model of Al/Mg friction stir welding (FSW). The ultrasonic energy is stronger on the aluminum alloy side. In the stirred zone, there is the pattern distribution of ultrasonic sound pressure and energy. The heat generation at the tool-workpiece contact interface and viscous dissipation were reduced after applying ultrasonic vibra-tion. Due to the UiFR effect, the projection of friction coefficient and heat flux distributions at the tool-workpiece interface present a "deformed" butterfly shape. The calculated results show that ultrasonic vibra-tion enhanced the material flow and promoted the mixing of dissimilar materials. T2 - 13th International Seminar Numerical Analysis of Weldability CY - Seggau, Austria DA - 04.09.2022 KW - Friction stir welding KW - Ultrasonic vibration KW - Al/Mg alloys KW - Numerical simulation PY - 2023 SN - 2410-0544 VL - 13 SP - 517 EP - 538 PB - Verlag der Technischen Universität Graz AN - OPUS4-58805 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Marquardt, R. A1 - Bähring, S. A1 - Biegler, M. A1 - Rethmeier, Michael T1 - Künstliche Neuronale Netze zur Qualitätsprognose von Funktional Gradierten Materialien im laserbasierten Directed Energy Deposition N2 - Durch pulverbasiertes Directed-Energy Deposition lassen sich Gradierungen fertigen, um diskrete Materialübergänge zu vermeiden und die Lebensdauer von Hartschichten zu erhöhen. Die Kombination aus Stahl als Basiswerkstoff und einer verschleiß- und korrosionsbeständigen Co-Cr Legierung verspricht durch Vermeiden von Spannungskonzentrationen das Verhindern von Abplatzungen und Rissen in der Schutzschicht. Um die Qualität des gefertigten Bauteils zu beurteilen, liegen für solche Funktional Gradierten Materialien (FGM) wenig Erkenntnisse vor. Daher wird im Rahmen dieser Studie eine Methodik erarbeitet, um die relative Dichte eines Funktional Gradierten Materials auf Stahl und Co-Cr Basis mittels Maschinendaten zu bestimmen. Anschließend wird unter Einsatz eines künstlichen neuronalen Netzes anhand von Sensordaten die relative Dichte vorhergesagt. Das trainierte Netz erreicht eine Vorhersagegenauigkeiten von 99,83%. Abschließend wird eine Anwendung anhand von einem Demonstrator gezeigt. T2 - 3. Fachtagung Additive Manufacturing CY - Halle, Germany DA - 05.10.2023 KW - Directed Enery Deposition KW - Künstliche Neuronale Netze KW - Additive Manufacturing KW - DED KW - KI KW - AM PY - 2023 SP - 1 EP - 8 PB - SLV Halle AN - OPUS4-58692 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mente, Tobias T1 - Schadensprävention durch Werkstoff- und Komponentenprüfung unter Druckwasserstoff N2 - Historischer Schadensfall Wasserstoff-Gasflaschen von A. Martens aus dem Jahr 1894 / Kurzvorstellung H2Safety und ModuH2Pipe / Prüfung von Hohlzugproben unter Druckwasserstoff T2 - 49. VDI-Jahrestagung Schadensanalyse - Schadensprävention bei Druckwasserstoff und Schadensprävention für Kunststoff- und Elastomerprodukte CY - Würzburg, Germany DA - 18.10.2023 KW - Hohlzugprobe KW - Wasserstoff KW - H2Safety@BAM KW - MatCom KW - ModuH2Pipe@BAM PY - 2023 AN - OPUS4-58624 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Automated quantum-chemical bonding analysis with workflow tools N2 - Bonds and local atomic environments are crucial descriptors of material properties. They have been used to create design rules and heuristics and as features in machine learning of materials properties. Implementations and algorithms (e.g., ChemEnv and LobsterEnv) for identifying local atomic environments based on geometrical characteristics and quantum-chemical bonding analysis are nowadays available. Fully automatic workflows and analysis tools have been developed to use quantum-chemical bonding analysis on a large scale. The lecture will demonstrate how our tools, that assess local atomic environments and perform automatic bonding analysis, help to develop new machine learning models and a new intuitive understanding of materials. Furthermore, other recent workflow contributions to the Materials Project software infrastructure (pymatgen, atomate2) related to phonons and machine-learning potentials will be discussed. T2 - ADIS Workshop 2023 CY - Tegernsee, Germany DA - 29.10.2023 KW - Automation KW - Materials Properties KW - DFT KW - Workflows KW - Machine Learning KW - Thermodynamic Properties PY - 2023 AN - OPUS4-58745 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madia, Mauro T1 - Prediction of the fatigue limit of additively manufactured metallic materials N2 - Structural alloys are largely employed in key industrial sectors and their demand is predicted to rise rapidly for the next decades. Most of these materials require a large amount of energy for extraction and manufacturing, which causes the emission of greenhouse gases and other pollutants. Therefore, strategies for improving the sustainability of structural metallic alloys are urgently needed. Additive Manufacturing (AM), in particular Laser Powder Bed Fusion (PBF-LB/M), aims to be a sustainable manufacturing process, as it allows the build-up of complex geometry in near net-shape from 3D models, while minimizing material waste and the energy required for the process and post-process treatments. Nevertheless, the application of additively manufactured parts in structural safety-relevant applications is still hindered by the poor fatigue performance. The cause of this has been mainly attributed to the presence of manufacturing defects and surface roughness. Therefore, a huge effort has been made to optimize the process parameters and to introduce post-process treatments to minimize the defect content. However, material flaws cannot be fully eliminated, but these can be considered in a damage tolerance framework for the prediction of the fatigue performance of additively manufactured metallic materials, which is essential for part design and qualification. This work aims at presenting different modelling strategies for the prediction of the fatigue limit of AM metals. Simple empirical models and more complex models based on fatigue short crack propagation are proposed. The investigated material is an AlSi10Mg alloy fabricated by PBF-LB/M and subjected to two different low-temperature heat-treatments (265°C for 1 h and 300°C for 2h). The results show that the models can provide good approximation of the fatigue limits and help in the interpretation of the scatter of fatigue data. T2 - ASTM International Conference on Advanced Manufacturing CY - Washington DC, USA DA - 30.10.2023 KW - Additive Manufacturing KW - AlSi10Mg KW - Fatigue KW - Residual stress KW - Microstructure PY - 2023 AN - OPUS4-58866 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duarte, Larissa T1 - Fatigue assessment procedure based on effective crack propagation data and cyclic R-curve N2 - Fracture mechanics-based methods can be applied to the fatigue assessment of mechanical components containing defects or cracks subjected to cyclic loading. The knowledge of the crack growth behavior for short and long cracks enables the determination of both finite and infinite life regimes. Nevertheless, a first problem arises from the empirical determination of the fatigue data, which vary according to the test conditions, e.g., the test method, frequency and the stress ratio R. This is due to crack closure and further environmental phenomena affecting crack propagation behavior. A second issue regards the lack of standard experimental procedures for the determination of the fatigue crack propagation threshold ΔKth dependency on the crack size. This is problematic, since ΔKth increases with the build-up of the closure effects in the short crack regime and its inaccurate experimental determination leads to large deviations in the assessment and, even more critical, to non-conservative predictions. Aiming at providing more reliable and safer assessment procedures, the present work proposes a method based on effective crack growth data obtained at high stress ratios (R ≈ 0.8). A short-crack model based on the cyclic R-curve and CPLR data is employed for describing the development of the closure effects. The predictions are compared to established methods and validated by experimental tests. T2 - Fatigue 2022+1 CY - Hiroshima, Japan DA - 06.11.2023 KW - Component assessment KW - Fatigue crack propagation KW - Fatigue threshold KW - Crack closure KW - Cyclic R-curve PY - 2023 AN - OPUS4-58842 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Putra, Stephen Nugraha T1 - Einfluss der Temperaturabhängigen Modellierung der Laserstrahlabsorption auf die Schmelzbadgeometrie beim Hochleistungslaserstrahlschweißen N2 - Der Absorptionsgrad metallischer Werkstoffe spielt bei Fügeprozessen mit einer Strahlungsquelle wie dem Hochleistungslaserstrahltiefschweißen eine bedeutende Rolle. Dieser beeinflusst die Menge der absorbierten Laserenergie, welche zum Aufschmelzen sowie zur lokalen Verdampfung des zu verbindenden Materials führt. Eine der wichtigsten Eigenschaften der Laserstrahlabsorption ist die Temperaturabhängigkeit. Dennoch wird sie in vielen Simulationsarbeiten häufig ignoriert und stattdessen ein angepasster Parameter zur Kalibrierung der Ergebnisse implementiert. Diese Vorgehensweise wirkt sich negativ auf die Zuverlässigkeit sowie die Genauigkeit des numerischen Modells sowie auf die Vorhersagbarkeit der Simulationsergebnisse aus. In der vorliegenden Arbeit wird die Temperaturabhängigkeit der Laserabsorption in ein selbstkonsistentes zweiphasiges Modell unter Berücksichtigung der gekoppelten 3D-Fluidströmung und Wärmeübertragung einbezogen. Die berechnete Laserstrahlabsorption wird durch die temperaturabhängigen Materialeigenschaften, die Lasercharakteristik und den Einfallswinkel des Laserstrahls bestimmt. Die freie Oberfläche jeder Phase wird mithilfe der volume-of-fluid Methode, kurz VOF, berechnet und die Laser-Material-Wechselwirkung wird durch ein neulich implementiertes Ray-Tracing-Verfahren modelliert, die auf einem lokalisierten Level-Set-Algorithmus basiert. Anschließend wird die transiente Wärmeeinbringung und die Geometrie der Schweißnaht analysiert und mit dem temperaturunabhängigen Absorptionsmodell verglichen. Es wurde festgestellt, dass die Temperaturabhängigkeit der Laserabsorption entscheidend für die genaue Bestimmung der Wärmeeinbringung und der Schmelzbadgeometrie ist. Das entwickelte Modell wurde anhand der experimentellen Untersuchungen validiert und die Bedeutung der Temperaturabhängigkeit bei der Laserstrahlabsorption wurde für die Simulation des Laserstrahltiefschweißens aufgeklärt. T2 - 44. Assistentenseminar CY - Päwesin, Germany DA - 20.09.2023 KW - Laser beam welding KW - Temperature dependent absorption KW - Weld pool dynamics KW - Numerical modeling PY - 2023 AN - OPUS4-58810 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Putra, Stephen Nugraha T1 - Der Einfluss verschiedener räumlicher Diskretisierungsansätze des Ray-Tracing-Verfahrens bei der Simulation des Laserstrahltiefschweißen N2 - Die Wärmeverteilung des Lasers beim Laserstrahltiefschweißen ist für die Formgebung der Dampfkapillare und für die Schweißbaddynamik entscheidend. In dieser Arbeit werden die Laserwärmeverteilung und deren Einflüsse auf die Schweißbadtiefe sowie -breite numerisch anhand des Ray-Tracing-Verfahrens analysiert. Hierbei wird der La-serstrahl in mehreren Strahlenbündeln bzw. Subrays unterteilt. Diesbezüglich soll der Pfad der Subrays präzis berechnet werden, um die Dynamik der Dampfkapillare und des Schweißbades eines realen Schweißprozesses richtig abzubilden. Zu diesem Zweck beschäftigt sich die vorliegende Arbeit mit der Genauigkeitsverbesserung der Kontaktposition und der Reflexionsrichtung der Subrays auf der freien Oberfläche anhand der Level-Set-Methode. Um die Güte dieses Simulationsansatzes zu gewährleisten, wurde eine Gegenüberstellung mit den zwei klassi-schen Ray-Tracing-Verfahren mittels drei verschiedenen Benchmark-Testreihen durchgeführt. Anschließend wur-den die Versuchsergebnisse zur Validierung der implementierten numerischen Ansätze verwendet. Im Rahmen dieser Arbeit kann es gezeigt werden, dass unterschiedliche Wärmeverteilung aufgrund der verschiedenen Ray-Tracing-Verfahren deutlich zu erkennen ist, welche wiederum die Schweißbaddynamik sowie die lokalisierte Dampfkapillardynamik stark beeinflussen. Ferner wurde es bestätigt, dass die implementierte Level-Set-Methode zu einer genaueren Ermittlung der Kontaktposition und der Reflexionsrichtung der Subrays und somit zu einer Ver-besserung der simulierten Schmelzkontur führt. T2 - 43. Assistentenseminar CY - Schwarzenberg, Germany DA - 27.09.2022 KW - Laser beam welding KW - Ray tracing method KW - Weld pool dynamics KW - Numerical modeling PY - 2022 AN - OPUS4-58840 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madia, Mauro T1 - Determination of the Kitagawa-Takahashi diagram for the EA4T railway axle steel by means of the cyclic R-curve method N2 - The Kitagawa-Takahashi (KT) diagram is a well-established tool in the fatigue community for the prediction of the fatigue limit of metallic materials in presence of defects. Nevertheless, its determination is associated with a large number of fatigue tests carried out on specimens with artificial defects (notches) to describe the fatigue limit-defect size relationship in the short crack regime. The preparation of the specimens and the execution of the tests is time expensive. Therefore, few phenomenological models have been introduced in the past to provide a first approximation of the KT diagram based solely on the fatigue limit for smooth specimen and the fatigue crack propagation threshold for long cracks. Despite the use of such models is widely spread, these suffer from problems related to the uncertainties of the material parameters. Furthermore, the mechanics of short cracks, which is the physical mechanism behind the concept of the fatigue limit, is not considered. This work discusses the advantages and drawbacks of using short fatigue crack propagation models for predicting the fatigue limit of flawed metallic materials. The KT diagrams for a EA4T railway axle steel in as-received and full-hardened condition are approximated by means of the cyclic R-curve method. T2 - 13th International Fatigue Congress CY - Hiroshima, Japan DA - 06.11.2023 KW - Fatigue limit KW - Crack propagation KW - Short crack KW - Cyclic R-curve KW - EA4T railway axle steel PY - 2023 AN - OPUS4-58867 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gugin, Nikita T1 - Optimizing the Green Synthesis of ZIF-8 by Reactive Extrusion Using In Situ Raman Spectroscopy N2 - ZIF-8 is a prominent member of the zeolitic imidazolate frameworks (ZIFs) subfamily of MOFs which possesses high thermal, chemical, and mechanical stabilities. Different routes have been explored to achieve the large-scale production of ZIF-8. However, these synthetic procedures are often inconsistent with the principles of sustainable chemical manufacturing. Aimed at developing scalable and greener production of ZIF-8, we adapted our previously reported in-batch „mix and wait“ synthesis[2] to continuous extrusion. To optimize the process, in-situ Raman spectroscopy was applied. Finally, we developed a simple and comprehensive approach to evaluating the environmental friendliness and scalability of MOF syntheses in view of their large-scale production. The synthesis of ZIF-8 was performed using a twin-screw extruder ZE 12 HMI equipped with an automatic volumetric feeder ZD 12B (Three-Tec GmbH, Switzerland) and peristaltic pump BT-L (Lead Fluid, China). The process was monitored in six different zones using a Raman RXN1TM analyzer (Kaiser Optical Systems, France) with a non-contact probe head. PMMA screw-in parts, which are transparent to Raman laser radiation, were specially manufactured to provide the laser focus within the barrel. PXRD, TGA, N2 adsorption measurements, and SEM were used as complementary techniques to characterize the extrudates. The batch ‘mix and wait’ synthesis of ZIF-8, consisting of bringing solid basic zinc carbonate and 2-methylimidazole in contact in a closed vial, was successfully adapted to reactive extrusion. The crystalline ZIF-8 continuously forms in the extruder under the mixing of solid reagents in the presence of a catalytic amounts of H2O or EtOH. The temperature, type of liquid, feeding rate, and excess of linker were optimized using in situ Raman spectroscopy. Pure and highly crystalline ZIF-8 was isolated at 40 °C by adding a catalytic amount of EtOH and a linker excess of 25%. The resulting material has excellent porosity with the BET surface area slightly exceeding that of the reference Basolite® Z1200 (1816 vs. 1734 m2 g–1). The reaction could yield ~ 3 kg d–1 assuming a continuous operation, with a space-time yield of ca. 67,000 kg m–3 d–1. The present method was compared to the published pathways based on Green Chemistry principles and proved to have the highest potential for large-scale production of ZIF-8. T2 - 5th European Conference on Metal Organic Frameworks and Porous Polymers (EuroMOF2023) CY - Granada, Spain DA - 24.09.2023 KW - In situ Raman KW - Reactive extrusion KW - Green chemistry KW - Mechanochemistry KW - MOFs KW - Large-scale synthesis PY - 2023 AN - OPUS4-58950 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gugin, Nikita A1 - Schwab, Alexander T1 - Reactive extrusion of a model BSA@ZIF-8 biocomposite: a scalable, continuous and sustainable approach N2 - Metal-organic framework-based biocomposites (MOF-biocomposites) are promising materials for biosensing, biocatalysis, and delivery of biopharmaceuticals. One of the most studied MOFs for bioapplications is ZIF-8 (zeolitic imidazolate framework 8) due to its high surface area, high thermal and chemical stability, and low cytotoxicity. The conventional synthesis of ZIF-8-biocomposites called biomimetic mineralization includes mixing selected biomolecules 2-methylimidazole, and soluble Zn2+ source in water. Despite the high efficiency of the method, it does not allow for large-scale production and is restricted to hydrophilic biomolecules. Aimed at developing a scalable and versatile approach, we adapted our recently-reported ZIF-8 reactive extrusion for biocomposite production. We selected bovine serum albumin (BSA) as an inexpensive model biomacromolecule for the preparation of biocomposites. The synthesis of BSA@ZIF-8 was performed using a twin-screw extruder ZE 12 HMI (Three-Tec Gmbh) at a mild temperature of 40 °C. Automatic volumetric feeder ZD 12B (Three-Tec GmbH) was used to supply the reagent mixture consisting of 2-methylimidazole, zinc source, and BSA. To initiate the reaction, a catalytic amount of EtOH was added using a peristaltic pump BT-L (Lead Fluid, China). Powder X-Ray diffraction (PXRD), thermogravimetric analysis (TGA), FTIR, and N2 adsorption were used to characterize the extrudates. Highly crystalline and pure BSA@ZIF-8 with different BSA loadings was isolated after washing the extrudate with EtOH and sodium dodecyl sulfate. The EtOH feeding rate was optimized by following the protein encapsulation efficiency at a BSA mass fraction of 10%. A continuous extruder operation under optimized conditions showed good reproducibility and capability of producing biocomposites on the kilograms scale. These results provide highly valuable information for cheap and large-scale production of ZIF-8-based biocomposites. Due to the lack of restrictions on molecule size and solubility, our proof-of-concept study may significantly expand the selection of biomolecules for immobilization in ZIF-8, making the method applicable to various functional applications T2 - Tag der Chemie 2023 CY - Berlin, Germany DA - 05.07.2023 KW - Biocomposite KW - MOFs KW - Reactive extrusion KW - Zeolitic imidazolate framework PY - 2023 AN - OPUS4-58949 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Putra, Stephen Nugraha A1 - Meng, Xiangmeng A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Der Einfluss verschiedener räumlicher Diskretisierungsansätze des Ray-Tracing-Verfahrens bei der Simulation des Laserstrahltiefschweißen N2 - Die Wärmeverteilung des Lasers beim Laserstrahltiefschweißen ist für die Formgebung der Dampfkapillare und für die Schweißbaddynamik entscheidend. In dieser Arbeit werden die Laserwärmeverteilung und deren Einflüsse auf die Schweißbadtiefe sowie -breite numerisch anhand des Ray-Tracing-Verfahrens analysiert. Hierbei wird der La-serstrahl in mehreren Strahlenbündeln bzw. Subrays unterteilt. Diesbezüglich soll der Pfad der Subrays präzis be-rechnet werden, um die Dynamik der Dampfkapillare und des Schweißbades eines realen Schweißprozesses rich-tig abzubilden. Zu diesem Zweck beschäftigt sich die vorliegende Arbeit mit der Genauigkeitsverbesserung der Kontaktposition und der Reflexionsrichtung der Subrays auf der freien Oberfläche anhand der Level-Set-Methode. Um die Güte dieses Simulationsansatzes zu gewährleisten, wurde eine Gegenüberstellung mit den zwei klassischen Ray-Tracing-Verfahren mittels drei verschiedenen Benchmark-Testreihen durchgeführt. Anschließend wurden die Versuchsergebnisse zur Validierung der implementierten numerischen Ansätze verwendet. Im Rahmen dieser Arbeit kann es gezeigt werden, dass unterschiedliche Wärmeverteilung aufgrund der verschiedenen Ray-Tracing-Verfahren deutlich zu erkennen ist, welche wiederum die Schweißbaddynamik sowie die lokalisierte Dampfkapil-lardynamik stark beeinflussen. Ferner wurde es bestätigt, dass die implementierte Level-Set-Methode zu einer ge-naueren Ermittlung der Kontaktposition und der Reflexionsrichtung der Subrays und somit zu einer Verbesserung der simulierten Schmelzkontur führt. T2 - 43. Assistentenseminar Füge- und Schweißtechnik CY - Schwarzenberg/Erzgebirge, Germany DA - 27.09.2022 KW - Laser beam welding KW - Ray tracing method KW - Weld pool dynamics KW - Numerical modeling PY - 2023 UR - https://www.dvs-media.eu/de/neuerscheinungen/4584/43.-assistentenseminar-fuegetechnik SN - 978-3-96144-212-6 VL - 386 SP - 91 EP - 102 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-59119 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Data-driven chemical understanding with bonding analysis N2 - Bonds and local atomic environments are crucial descriptors of material properties. They have been used to create design rules and heuristics for materials. More and more frequently, they are used as features in machine learning. Implementations and algorithms (e.g., ChemEnv and LobsterEnv) for identifying these local atomic environments based on geometrical characteristics and quantum-chemical bonding analysis are nowadays available. Fully automatic workflows and analysis tools have been developed to use quantum-chemical bonding analysis on a large scale and for machine-learning approaches. The latter relates to a general trend toward automation in density functional-based materials science. The lecture will demonstrate how our tools, that assess local atomic environments, helped to test and develop heuristics and design rules and an intuitive understanding of materials. T2 - 2023 MRS Fall Meeting & Exhibit CY - Boston, Massachusetts, USA DA - 26.11.2023 KW - Automation KW - Machine learning KW - Materials Understanding KW - Magnetism KW - Phonons PY - 2023 AN - OPUS4-59002 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Marquardt, R. A1 - Biegler, M. A1 - Rethmeier, Michael T1 - Laser-Pulver-Auftragschweißen von funktional gradierten Materialien auf Cobalt-Chrom Basis N2 - Um Bauteile vor Verschleiß und Korrosion zu schützen werden Beschichtungen aus resistenteren Materialien aufgetragen. Hierzu zählen unter anderen die Legierungen auf Cobalt-Chrom Basis. Der diskrete Materialsprung ist jedoch unter thermischen und mechanischen Belastungen häufig Ursache für das Versagen der Beschichtung. In dieser Arbeit werden daher Materialgradierungen von verschiedenen Stahllegierungen zu einer Cobalt-Chrom Basislegierung untersucht. Die Ergebnissen werden dafür auch mit Resultaten zu vorangegangenen Untersuchungen verglichen. Kern der Arbeit bilden geätzte Schliffbilder der Materialpaarungen und Auswertungen mittels Farbeindringprüfung sowie die metallografische Bestimmung der Porosität. Ziel der Arbeit ist ein defektfreier Aufbau der funktional gradierten Materialpaarungen. T2 - 43. Assistentenseminar Fügetechnik CY - Päwesin, Germany DA - 20.09.2023 KW - Directed Enery Deposition KW - Funktionally Graded Material KW - Additive Manufacturing KW - DED KW - FGM KW - AM PY - 2023 SN - 978-3-96144-212-6 SP - 1 EP - 6 PB - DVS Media GmbH AN - OPUS4-59116 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gugin, Nikita T1 - Chemists have solutions and know how to get rid of them N2 - Metal-organic framework-based biocomposites (MOF-biocomposites) are promising materials for biosensing, biocatalysis, and delivery of biopharmaceuticals. One of the most studied MOFs for bioapplications is ZIF-8 (zeolitic imidazolate framework 8) due to its high surface area, high thermal and chemical stability, and low cytotoxicity. The conventional synthesis of ZIF-8-biocomposites called biomimetic mineralization includes mixing selected biomolecules 2-methylimidazole, and soluble Zn2+ source in water.[3] Despite the high efficiency of the method, it does not allow for large-scale production and is restricted to hydrophilic biomolecules. Aimed at developing a scalable and versatile approach, we adapted our recently-reported ZIF-8 reactive extrusion for biocomposite production. We selected bovine serum albumin (BSA) as an inexpensive model biomacromolecule for the preparation of biocomposites. The synthesis of BSA@ZIF-8 was performed using a twin-screw extruder ZE 12 HMI (Three-Tec Gmbh) at a mild temperature of 40 °C. Automatic volumetric feeder ZD 12B (Three-Tec GmbH) was used to supply the reagent mixture consisting of 2-methylimidazole, zinc source, and BSA. To initiate the reaction, a catalytic amount of EtOH was added using a peristaltic pump BT-L (Lead Fluid, China). Powder X-Ray diffraction (PXRD), thermogravimetric analysis (TGA), FTIR, and N2 adsorption were used to characterize the extrudates. Highly crystalline and pure BSA@ZIF-8 with different BSA loadings was isolated after washing the extrudate with EtOH and sodium dodecyl sulfate. The EtOH feeding rate was optimized by following the protein encapsulation efficiency at a BSA mass fraction of 10%. A continuous extruder operation under optimized conditions showed good reproducibility and capability of producing biocomposites on the kilograms scale. These results provide highly valuable information for cheap and large-scale production of ZIF-8-based biocomposites. Due to the lack of restrictions on molecule size and solubility, our proof-of-concept study may significantly expand the selection of biomolecules for immobilization in ZIF-8, making the method applicable to various functional applications T2 - SALSA Make and Measure conference CY - Berlin, Germany DA - 13.09.2023 KW - In situ Raman KW - Large-scale processing KW - Reactive extrusion KW - Large-scale production KW - Mechanochemistry PY - 2023 AN - OPUS4-58953 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Artinov, Antoni T1 - A General Analytical Solution for Two-Dimensional Columnar Crystal Growth during Laser Beam Welding of Thin Steel Sheets N2 - The main solidification parameters, namely the crystal axis, the growth rate, and the cross-sectional area of the columnar crystal control the primary microstructure and thus the final weld seam properties. Limited understanding of solidification parameters due to complexities in experimental and theoretical weld pool boundary determination and its mathematical description. Application of local Lamé curves for efficient weld pool boundary reconstruction Derivation of general analytical solutions for the main solidification parameters of a two-dimensional columnar crystal growth during laser beam welding of thin steel sheets. The Lamé curves approximation technique was successfully applied for the reconstruction of the rear part of the two-dimensional steady-state weld pool boundary. General analytical expressions for the main solidification parameters, namely the crystal axis, the growth rate and the cross-sectional area of the crystal were derived. The derived expressions and herewith obtained results were verified and validated by comparing them to known theoretical solutions and experimental measurements. Dimensionless analysis of the influence of the size and shape of the rear weld pool boundary on the solidification parameters was provided. The derived general solutions and the analysis provided allow for critical welding parameters to be estimated and adapted accordingly to improve the welding process. T2 - 3rd International Conference on Advanced Joining Processes CY - Braga, Portugal DA - 19.10.2023 KW - Laser beam welding KW - Analytical solution KW - Columnar crystal growth PY - 2023 AN - OPUS4-59174 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gugin, Nikita T1 - Mixing Reactions Enable Green Synthesis of ZIF-8 at Large Scale: Batch and Continuous Modes N2 - We report the scale-up of a batch solid synthesis of zeolitic imidazolate framework-8 (ZIF-8) for reactive extrusion. The crystalline product forms in the extruder directly under the mixture of solid 2-methylimidazole and basic zinc carbonate in the presence of a catalytic amount of liquid. The process parameters such as temperature, liquid type, feeding rate, and linker excess were optimized using the setup specifically designed for in situ Raman spectroscopy. Highly crystalline ZIF-8 with a Brunauer–Emmett–Teller (BET) surface area of 1816 m2 g–1 was quantitatively prepared at mild temperature using a catalytic amount of ethanol and a small excess of the linker. Finally, we developed a simple and comprehensive approach to evaluating the environmental friendliness and scalability of metal–organic framework (MOF) syntheses in view of their large-scale production. T2 - 2023 #RSCPoster Twitter Conference CY - Online meeting DA - 28.02.2023 KW - MOFs KW - Green chemistry KW - Reactive extrusion KW - Large-scale production KW - Mechanochemistry KW - Zeolitic imidazolate framework PY - 2023 UR - https://twitter.com/NikitaGugin/status/1630538555675099139 AN - OPUS4-58951 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meng, Xiangmeng A1 - Putra, Stephen Nugraha A1 - Bachmann, Marcel A1 - Artinov, Antoni A1 - Rethmeier, Michael T1 - A fundamental study of physical mechanisms of wineglass-shaped fusion zone profile in laser melting N2 - The fusion zone geometry in laser melting processes e.g., laser welding and laser-based additive manufacturing, of metallic materials has commonly a wineglass-shaped profile which is critical to the grain orientation and stress distribution. Hereby, we adopt for the first time a decoupling work through a combination of multi-physics modelling and experiments to reveal the fundamental mechanisms of this special morphology. Two physicsbased easy-to-use metal vapour models are proposed to consider the vapour’s momentum and thermal effects separately. It is found that the direct laser energy absorption and Marangoni shear stress which are widely hypothesised to dominate the wineglass-shape formation show only a minor influence. The additional heating from the metallic vapour plume rather than its momentum impact contributes predominantly to the enlarging of the molten pool top region, resulting directly in the formation of the wineglass-shaped fusion zone. The generality of the plume heating effect is also validated in two types of materials (steel and Al) in a wide range of parameters. KW - Laser melting KW - Fusion zone profile KW - Wineglass shape KW - Multi-physical modelling KW - Metallic vapour plume KW - Steel and Al PY - 2024 DO - https://doi.org/10.1016/j.jmatprotec.2023.118265 SN - 0924-0136 VL - 324 SP - 1 EP - 9 PB - Elsevier B.V. AN - OPUS4-59692 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Artinov, Antoni A1 - Karkhin, Victor A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Simulation of solidification during keyhole laser welding of thick plates T1 - Моделирование процесса кристаллизациипри лазерной сварке со сквозным проплавлением пластин большой толщины N2 - A method of solving the thermo-fluid dynamics problem is presented, enabling the prediction of the shape and dimensions of the weld pool during keyhole laser welding of thick plates. It is shown that the rear weld pool boundary can be satisfactorily approximated by a set of superellipses (Lamé curves). The presence of a convex rear weld pool boundary in the mid-plane has been observed experimentally and reproduced numerically. It was shown that in this zone the concentration of liquating impurities increases and the local solidification temperature decreases, contributing to the susceptibility to hot cracking. KW - Laser beam welding KW - Three-dimensional crystallization KW - Mathematical modeling KW - Superellipse KW - Thick steel plates PY - 2024 DO - https://doi.org/10.34641/SP.2023.1062.5.041 VL - 5 SP - 31 EP - 36 AN - OPUS4-59639 LA - rus AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Karkhin, Victor A1 - Artinov, Antoni A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Simulation of solidification during laser welding of thin plates T1 - Моделирование процесса кристаллизации при лазерной сварке пластин малой толщины N2 - It is proposed to model the experimentally observed weld pool boundary with superellipses (Lamé curves) and to find the unknown parameters of the curves using optimization methods. It has been shown experimentally that during laser welding of austenitic stainless steel with a thickness of 2 mm at a speed of 20 mm/s, the rear weld pool part has a shape close to triangular which can be accurately approximated by a superellipse. Analytical dependences of the trajectory and growth rate of the crystal and its cross-sectional area on the geometry of the rear weld pool part are obtained. KW - Laser beam welding KW - Plane crystalization KW - Mathematical modeling KW - Superellipse KW - Thin steel plates PY - 2023 DO - https://doi.org/10.34641/SP.2023.1061.4.033 VL - 4 SP - 28 EP - 33 AN - OPUS4-59649 LA - rus AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Data-Driven Chemical Understanding with Bonding Analysis N2 - Bonds and local atomic environments are crucial descriptors of material properties. They have been used to create design rules and heuristics and as features in machine learning of materials properties. Implementations and algorithms (e.g., ChemEnv and LobsterEnv) for identifying local atomic environments based on geometrical characteristics and quantum-chemical bonding analysis are nowadays available. Fully automatic workflows and analysis tools have been developed to use quantum-chemical bonding analysis on a large scale. The lecture will demonstrate how our tools, that assess local atomic environments and perform automatic bonding analysis, help to develop new machine learning models and a new intuitive understanding of materials. Furthermore, the general trend toward automation in density functional-based materials science and some of our recent contributions will be discussed. T2 - Otaniemi Center for Atomic-scale Materials Modeling Seminar CY - Aalto, Finland DA - 11.03.2024 KW - Automation KW - Materials Design KW - Bonding Analysis KW - Machine Learning PY - 2024 AN - OPUS4-59671 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - High-throughput and automated bonding Analysis N2 - Talk as a part of the LOBSTER CECAM SCHOOL. This talk introduced all participants to automation tools around the software LOBSTER. T2 - CECAM LOBSTER School CY - Aalto, Finland DA - 12.03.2024 KW - Automation KW - Workflows KW - Bonding Analysis KW - Materials Design KW - Chemically Complex Materials PY - 2024 AN - OPUS4-59672 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kruse, Julius T1 - Anwendung der IBESS-Prozedur zur Berechnung der Schwingfestigkeit geschweißter bauteilähnlicher Proben mit künstlichen Defekten N2 - Im Rahmen eines Kooperationsprojekts mit der Schottel GmbH wurde eine bauteilnahe Probengeometrie entwickelt, mit der sich unter Verwendung einer einachsigen Prüfmaschine das Spannungstiefenprofil in dem unter überlagerter Biege- und Zugspannung beanspruchtem Querschnitt im Schweißnahtübergang des Bauteils reproduzieren ließ. Proben dieser Geometrie wurden vom Kooperationspartner im geschweißten bzw. geschweißten und spannungsarmgeglühten Zustand bereitgestellt. An der BAM wurden je Wärmebehandlungszustand mittels Senkerodieren zwei verschiedene künstliche Defektgeometrien im Schweißnahtübergang eingebracht. Anhand der Proben wurden experimentell für alle vier Probenzustände Wöhlerlinien für ein Spannungsverhältnis von R = 0,1 ermittelt. Zusätzlich wurde das u.a. an der BAM entwickelte IBESS-Verfahren angewandt, um die Wöhlerlinien analytisch zu bestimmen. Hierbei wurde eine sehr gute Übereinstimmung von Berechnung und Experiment erreicht, wobei die Berechnung zu einer leicht konservativen Lebensdauervorhersage führte. T2 - 56. DVM Tagung "Bruchmechanik und Bauteilsicherheit" CY - Kassel, Germany DA - 20.02.2024 KW - Bruchmechanik KW - Ermüdung KW - Schwingfestigkeit KW - Schweißverbindungen PY - 2024 AN - OPUS4-59781 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Data-driven chemical understanding with bonding analysis N2 - Bonds and local atomic environments are crucial descriptors of material properties. They have been used to create design rules and heuristics and as features in machine learning of materials properties. Implementations and algorithms (e.g., ChemEnv and LobsterEnv) for identifying local atomic environments based on geometrical characteristics and quantum-chemical bonding analysis are nowadays available. Fully automatic workflows and analysis tools have been developed to use quantum-chemical bonding analysis on a large scale. The lecture will demonstrate how our tools, that assess local atomic environments and perform automatic bonding analysis, help to develop new machine learning models and a new intuitive understanding of materials.[5,6] Furthermore, the general trend toward automation in density functional-based materials science and some of our recent contributions will be discussed. T2 - Seminar of the Department of Chemistry at Imperial College London CY - Online meeting DA - 20.02.2024 KW - Automation KW - Magnetism KW - Bonding Analysis KW - Machine Learning PY - 2024 AN - OPUS4-59546 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Simon T1 - Ein Modell zur Ausbreitung von Waldbränden - schnellere Vorhersagen durch den Einsatz von maschinellem Lernen, Fernerkundung und Copernicus-Daten N2 - Weltweit stellen Waldbrände eine große Bedrohung für Umwelt, Wirtschaft und menschliches Leben dar. Der fortschreitende Klimawandel verstärkt Trockenheit und Dürre, wodurch die Größe und Intensität von Waldbränden sowie das daraus resultierende Gefahrenpotential zusätzlich erhöht werden. Um im Risikofall eine schnelle und effektive Waldbrandbekämpfung zu gewährleisten, sollen Einsatzkräfte in Zukunft von KI-basierten Ausbreitungsmodellen unterstützt werden. Der Einsatz von maschinellem Lernen ermöglicht dabei schnelle und zielgerichtete Ausbreitungsvorhersagen in Echtzeit, die in den Prozess der Brandbekämpfung als zusätzliche Information einfließen können. Im Rahmen des durch das EU-Förderprogram Horizon 2020 finanzierte Projekt TREEADS wird ein solches Modell für Europa entwickelt. Dazu wird mit verschiedenen Satellitendaten des Copernicus-Programms und der NASA ein auf räumlicher und zeitlicher Ebene aufgelöster Datensatz zu europäischen Waldbränden aufgebaut. Zu den erfassten Waldbränden werden wichtigen Faktoren, die Einfluss auf die Brandausbreitung haben, ergänzt. Dazu gehören das von Copernicus bereitgestellte, digitale Geländemodell Europas und verschiedene, von Sentinel-2 Messungen abgeleitete Informationen zu Vegetation und Landnutzung. Dieser 2D-Trainingsdatensatz zu realen Waldbränden wird durch die zeitlich hochaufgelösten, meteorologischen Reanalyse-Produkte – Copernicus European Regional ReAnalysis (CERRA) und ERA5-Land – vervollständigt und ist die Grundlage für ein Modell zur Ausbreitungsvorhersage von Waldbränden. Methoden des Maschinellen Lernens können komplexe Muster in den gesammelten Daten erkennen und so zu einer verbesserten Vorhersage der Brandausbreitung beitragen. Die vielfältigen, von Copernicus bereitgestellten Daten sind dabei ein unabdingbarer Bestandteil des Modells, mit dem den Einsatzkräften ein zusätzliches Tool für den effizienten Einsatz ihrer limitierten Ressourcen zur Verfügung steht. T2 - Nationales Forum für Fernerkundung und Copernicus 2024 CY - Berlin, Germany DA - 19.03.2024 KW - Maschinelles Lernen KW - Waldbrand KW - Geoinformatik KW - Fernerkundung PY - 2024 AN - OPUS4-59840 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Beygi Nasrabadi, Hossein A1 - Skrotzki, Birgit T1 - Ontology-Oriented Modeling of the Vickers Hardness Knowledge Graph N2 - This research deals with the development of the Vickers hardness knowledge graph, mapping the example dataset in them, and exporting the data-mapped knowledge graph as a machine-readable Resource Description Framework (RDF). Modeling the knowledge graph according to the standardized test procedure and using the appropriate upper-level ontologies were taken into consideration to develop the highly standardized, incorporable, and industrial applicable models. Furthermore, the Ontopanel approach was utilized for mapping the real experimental data in the developed knowledge graphs and the resulting RDF files were successfully evaluated through the SPARQL queries. KW - Data Mapping KW - FAIR Data KW - Ontology KW - Knowledge Graph KW - Vickers Hardness PY - 2024 DO - https://doi.org/10.4028/p-k8Gj2L VL - 149 SP - 33 EP - 38 PB - Trans Tech Publications Ltd CY - Switzerland AN - OPUS4-59981 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - New Opportunities for Data-Driven Chemistry and Materials Science Through Automation N2 - In recent years, many protocols in computational materials science have been automated and made available within software packages (primarily Python-based). This ranges from the automation of simple heuristics (oxidation states, coordination environments) to the automation of protocols, including multiple DFT and post-processing tools such as (an)harmonic phonon computations or bonding analysis. Such developments also shorten the time frames of projects after such developments have been made available and open new possibilities. For example, we can now easily make data-driven tests of well-known rules and heuristics or develop quantum chemistry-based materials descriptors for machine learning approaches. These tests and descriptors can have applications related to magnetic ground state predictions of materials relevant for spintronic applications or for predicting thermal properties relevant for thermal management in electronics. Combining high-throughput ab initio computations with fitting, fine-tuning machine learning models and predictions of such models within complex workflows is also possible and promises further acceleration in the field. In this talk, I will show our latest efforts to link automation with data-driven chemistry and materials science. T2 - MRS Spring CY - Seattle, Washington, USA DA - 21.04.2024 KW - Automation KW - Workflows KW - Chemical Bonding KW - Thermal Properties KW - Materials Design PY - 2024 AN - OPUS4-59982 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duarte, Larissa T1 - Analytische Prozedur zur Berechnung der Ermüdungslebensdauer basierend auf effektiven Rissfortschrittsdaten und zyklischer R-Kurve N2 - Bruchmechanik-basierende Methoden können für die Ermüdungsbewertung von mechanischen Bauteilen angewendet werden, die Defekte oder Risse enthalten und zyklischen Belastungen ausgesetzt sind. Die Kenntnis des Risswachstumsverhaltens für kurze und lange Risse ermöglicht die Bestimmung sowohl endlicher als auch unendlicher Lebensdauer. Ein erstes Problem ergibt sich jedoch aus der empirischen Bestimmung von Ermüdungswerkstoffkennwerten, die je nach Prüfbedingungen, z. B. Prüfmethode, Frequenz und Spannungsverhältnis R, variieren. Dies ist auf die Rissschließeffekte und weitere Umgebungsphänomene zurückzuführen, die das Rissfortschrittsverhalten beeinflussen. Ein zweites Problem ist das Fehlen von Standardversuchsverfahren zur Bestimmung des Schwellenwerts gegen Ermüdungsrissausbreitung ΔKth in Abhängigkeit von der Rissausbreitung. Dies ist problematisch, da ΔKth mit der Zunahme der Rissschließeffekte im Kurzrissbereich zunimmt und seine ungenaue experimentelle Bestimmung zu großen Abweichungen bei der Bewertung und, was noch kritischer ist, zu nicht konservativen Vorhersagen führt. Mit dem Ziel, zuverlässigere und sicherere Bewertungsverfahren bereitzustellen, wird in dieser Arbeit eine Methode vorgeschlagen, die auf effektiven Risswachstumsdaten basiert, die bei hohen Spannungsverhältnissen (R ≈ 0,8) ermittelt wurden. Zur Beschreibung der Entwicklung der Rissschließeffekte wird ein Kurzrissmodell auf der Grundlage von zyklischen R-Kurven und CPLR-Daten verwendet. Die analytischen Vorhersagen werden mit experimentellen Daten verglichen, die zur Validierung des Verfahrens durchgeführt wurden, und die daraus entstandenen Unterschiede werden diskutiert. Übersetzt mit DeepL.com (kostenlose Version) T2 - BMDK-Seminar SS24 CY - Magdeburg, Germany DA - 10.04.2024 KW - Schwellenwert gegen Ermüdungsrissausbreitung KW - Rissschließeffekte KW - Ermüdungslebensdauer KW - Zyklische R-Kurve PY - 2024 AN - OPUS4-59876 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beygi Nasrabadi, Hossein T1 - Digital representation of materials testing data for semantic web analytics: Tensile stress relaxation testing use case N2 - This study aims to represent an approach for transferring the materials testing datasets to the digital schema that meets the prerequisites of the semantic web. As a use case, the tensile stress relaxation testing method was evaluated and the testing datasets for several copper alloys were prepared. The tensile stress relaxation testing ontology (TSRTO) was modeled following the test standard requirements and by utilizing the appropriate upper-level ontologies. Eventually, mapping the testing datasets into the knowledge graph and converting the data-mapped graphs to the machine-readable Resource Description Framework (RDF) schema led to the preparation of the digital version of testing data which can be efficiently queried on the web. T2 - ICMDA 2024: 7th International Conference on Materials Design and Applications CY - Tokyo, Japan  DA - 09.04.2024 KW - Digitalization KW - Tensile stress relaxation KW - Ontology KW - Mechanical testing KW - Semantic web PY - 2024 AN - OPUS4-59979 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bhadeliya, Ashok T1 - High temperature fatigue crack growth in nickel-based alloys joined by brazing and additive manufacturing N2 - Gas turbine components, made of nickel-based alloys, undergo material damage due to high temperatures and mechanical stresses. These components need periodic replacement to avoid efficiency loss and failure. Repair of these parts is more cost-effective than replacement. State-of-the-art repair technologies, including different additive manufacturing (AM) and brazing processes, are considered for efficient restoration. Materials properties mismatches and/or internal defects in repaired parts may expedite crack initiation and propagation, reducing fatigue life. To understand the crack growth behavior in joining zones and predict the remaining life of repaired components, fatigue crack growth (FCG) tests were conducted on specimens of nickel-based alloys joined via brazing, pre-sintered preforms and AM. The FCG experimental technique was successfully adapted for joined specimens and results indicate that the investigated braze material provides a lower resistance to crack growth. In AM-sandwich specimens, the crack growth rates are significantly reduced at the interface of AM and cast material. T2 - TMS 2024 Annual Meeting & Exhibition CY - Orlando, Florida, USA DA - 03.03.2024 KW - Fatigue crack growth KW - Joined nickel-based alloys PY - 2024 AN - OPUS4-59854 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madigan, Maria A1 - Mente, Tobias A1 - Böllinghaus, Thomas ED - Sommitsch, C. ED - Enzinger, N. ED - Mayr, P. T1 - Numerical Simulation of Hydrogen Assisted Stress Corrosion Cracking Originating from Pits N2 - Supermartensitic stainless steels (SMSS) are a commonly used material nowadays for building offshore structures, i.e. pipelines in the oil and gas industry. The harsh and corrosive environments in oil and gas applications require the correct combination of alloys to attain the desired properties of steel, including high strength and good corrosion properties, even in severe sour service conditions. Welding is the most commonly used method in joining offshore components, depending on requirements requiring strength or fitting. It has been shown that the heat affected zone (HAZ) is more susceptible to certain types of corrosion, including pitting corrosion, especially during severe sour service where a high pH and lower H2S values in the flow medium can lead to pitting corrosion in the HAZ of welded structures. Subsequent hydrogen uptake in the pits can cause cracks to initiate and propagate, leading to rupture of pipelines or catastrophic failures of structures, even at low mechanical loads. Offshore standards allow a certain amount of corrosion, including pitting, to be present before action is required, however the extent of pitting corrosion is not identified by performing visual inspection alone as the subsurface pit diameter may be vastly greater than the pit diameter at the surface. The critical conditions which lead to crack initiation and propagation from a pit with hydrogen uptake are currently not known. Therefore, pitting corrosion and subsequent crack initiation are a danger to the safety of structures. The interest in this phenomenon has resulted in many experimental studies and numerical simulations. Several numerical models of pitting corrosion and hydrogen uptake resulting in crack initiation are already in existence, but these two phenomena are regularly modelled individually. Thus, a model enabling simulation of both phenomena simultaneously would be of great benefit. Hence, the goal of this study is to develop a model enabling simulation of pit growth and crack initiation, considering hydrogen uptake in the pit from a corrosive environment. As a first step, this paper presents an investigation into various parameters, which influence crack initiation at pits. These crack critical parameters include: pit geometry, pit location, mechanical load and hydrogen transport into the microstructure. The results will help to identify critical conditions for crack initiation starting at the pit and developing measures to avoid hydrogen assisted cracking (HAC). T2 - 12th International Seminar Numerical Analysis of Weldability CY - Graz, Austria DA - 23.09.2018 KW - Hydrogen Assisted Cracking (HAC) KW - Pitting KW - Supermartensitic Stainless Steel (SMSS) KW - Numerical Simulation PY - 2019 SN - 978-3-85125-615-4 SN - 978-3-85125-616-1 SN - 2410-0544 VL - 12 SP - 443 EP - 464 PB - Verlag der Technischen Universität Graz CY - Graz (Österreich) AN - OPUS4-48721 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kling e Silva, Lucas A1 - Pereira, Gabriela Ribeiro A1 - Jardim, Paula Mendes A1 - Sonntag, Nadja A1 - Skrotzki, Birgit T1 - CARACTERIZAÇÃO MAGNÉTICA DOS EFEITOS DE DEFORMAÇÃO EM AÇOS ESTRUTURAIS ATRAVÉS DA TÉCNICA BITTER MODIFICADA N2 - The plastic deformation results in irreversible microstructure changes in the steel, which can be considered as the initial stage of the fracture process. However, detecting, monitoring and evaluating, damage states and small defects non-destructively in advance still proves challenging. It was reported in literature the phenomenon of the spontaneous emergence of weak magnetic fields in structural steels and pipelines, which originates due to heterogeneous mechanical and / or thermal stresses. This observation is not associated with induced phase transformations by deformation and appears to be a promising tool for the prior characterization of damage in ferromagnetic steels. To provide a better understanding of the physical bases of the process, the magnetic microstructure of such materials and the change of magnetic domains after undergoing plastic deformation were studied. For this purpose, a colloidal solution with paramagnetic particles in the nanometer scale (ferrofluid) was used, through the Bitter technique, in order to, not only observe a change in size of the magnetic domains of the material, but also changes in their morphology. Ferritic steels with different carbon contents (0.08%; 0.22% and 0.45%) were studied in this work. T2 - ABM Week 2017 CY - Sao Paulo, Brazil DA - 02.10.2017 KW - Magnetic domains KW - Steels KW - Ferrofluid KW - Plastic deformation PY - 2017 DO - https://doi.org/10.5151/1516-392X-30810 SN - 2594-5327 VL - 72 IS - 1 SP - 3003 EP - 3013 PB - Blucher Preceeding CY - Brasilien AN - OPUS4-48876 LA - por AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Brunner-Schwer, C. A1 - Graf, B. A1 - Rethmeier, Michael T1 - Laser-Plasma-Hybrid-Cladding: Possibilities in the combination 2 of arc and laser for deposition welding N2 - Plasma-Transferred-Arc (PTA) welding is a process that enables high deposition rates, but also causes increased thermal load on the component. Laser based Direct Energy Deposition (DED) welding, on the other hand, achieves a high level of precision and thus comparatively low deposition rates, which can lead to high processing costs. Combining laser and arc energy aims to exploit the respective advantages of both technologies. In this study, different possibilities of this process combination are presented using a PTA system and a 2 kW disk laser. This includes the combination in a common process zone as a highspeed plasma laser cladding technology (HPLC), which achieves process speeds of 10 m/min. Besides that it is being examined whether a pre-running plasma arc can be used to coat difficult-to-weld rail steel with a carbon content of 0.8 % due to a preheating effect. Furthermore, a smoothing of the coating by a plasma arc following the laser is investigated. T2 - Lasers in Manufacturing 2019 CY - Munich, Germany DA - 24.06.2019 KW - Plasma-Transferred-Arc KW - Direct Energy Deposition KW - highspeed plasma laser cladding KW - deposition welding PY - 2019 SP - 1 EP - 9 AN - OPUS4-48724 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bakir, Nasim T1 - Experimental and Numerical Study on the Influence of the Laser Hybrid Parameters in Partial Penetration Welding on the Solidification Cracking in the Weld Root N2 - In this study, the influence of the welding speed, the arc power and the laser focal position on the solidification crack formation for partial penetration laser hybrid welded thick-walled plates were investigated. Experimentally, a direct correlation between the welding speed and the crack number was observed. That is by reducing the welding velocity the crack number was decreased. The focal position shows also a significant influence on the crack number. Since by focusing the laser on the specimen surface, the crack number has been significantly diminished. The wire feed speed showed a very slight influence on the crack formation. That is due to the large distance between the critical region for cracking and the arc region. The numerical model shows a high-stress concentration in the weld root for both components (vertical and transversal). Numerically, the reduced welding speed showed a strong impact on stress, as the model demonstrated a lower stress amount by decreasing the welding speed. The solidification cracking in the weld root is a result of interaction between metallurgical and geometrical and thermomechanical factors. T2 - The 72nd IIW Annual Assembly and International Conference 2019 CY - Bratislava, Slovakia DA - 07.07.2019 KW - Laser hybrid welding KW - Solidification cracking KW - Thick-walled steels KW - Partial penetration KW - High-power laser beam PY - 2019 AN - OPUS4-48736 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bakir, Nasim T1 - Influence of Partial Penetration Laser Hybrid Welding Parameters on the Solidification Cracking for Thick-Walled Structures N2 - In this study, the influence of the welding speed and the arc power on the solidification crack formation for partial penetration laser hybrid welded Thick-Walled plates were investigated. Experimentally, a linear correlation between the welding velocity and the crack number was observed. That is by reducing the welding velocity the crack number was reduced. The reduced welding velocity showed a strong impact on stress, as the model demonstrated a very lower stress amount in comparison to the reference case. The reduction of the welding speed could be a helpful technique to reduce the hot cracking. The wire feed speed showed a very slight influence on the crack formation. That can be returned to the large distance between the critical region for cracking and the arc region. T2 - Lasers in Manufacturing Conference 2019 CY - Munich, Germany DA - 24.06.2019 KW - Solidification cracking KW - Partial penetration laser hybrid welding KW - Numerical simulation PY - 2019 AN - OPUS4-48731 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockenhäuser, Christian A1 - von Hartrott, P. A1 - Metzger, M. A1 - Skrotzki, Birgit T1 - Digital material representation of precipitation coarsening in alloy 2618A for the lifetime assessment of radial compressor wheels N2 - The concept of digital material representation is introduced and the aluminium alloy 2618A is discussed as an example of this concept regarding the simulation of material ageing based on nanoscaled precipitates. T2 - Microscopy Conference 2019 (MC2019) CY - Berlin, Germany DA - 01.09.2019 KW - Alloy 2618A KW - Aluminium KW - Digital material representation KW - Transmission electron microscopy KW - Material degradation PY - 2019 SP - 183 EP - 184 AN - OPUS4-48885 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rethmeier, Michael T1 - Mechanical Properties of Single-pass Hybrid Laser Arc Welded 25 mm Thick-walled Structures Made of Fine-grained Structural Steel N2 - The presented study deals with the performing and mechanical testing of single pass hybrid laser-arc welds (HLAW) on 25 mm thick plates made of steel grade S355J2. One of the challenges have to be solved at full penetration HLAW of thick plates is the drop formation occurring due to the disbalances of the forces acting in the keyhole and on the melt pool surface. Such irregularities mostly limit the use of high-power laser beam welding or HLAW of thick-walled constructions. To overcome this problem, an innovative concept of melt pool support based on generating Lorentz forces in the weld pool is used in this work. This method allows to perform high quality welds without sagging even for welding of 25 mm thick plates in flat position at a welding speed of 0.9 m min-1. For the obtain of full penetrated welds a laser beam power of 19 kW was needed. A high V-impact energy of up to 160 J could be achieved at the test temperature of 0 °C. Even at the most critical part in the weld root an impact energy of 60 J in average could be reached. The tensile strength of the weld reaches that of the base material. An introduce of the HLAW process with electromagnetic support of the melt pool in the industrial practice is an efficient alternative to the time- and cost-intensive arc-based multi-layer welding techniques which are established nowadays for joining of thick-walled constructions. T2 - 17th Nordic Laser Materials Processing Conference - NOLAMP17 CY - Trondheim, Norway DA - 27.08.2019 KW - Full Penetration KW - Hybrid Laser Arc Welding KW - Electromagnetic Weld Pool Support KW - Thick Materials PY - 2019 AN - OPUS4-48977 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rethmeier, Michael T1 - Avoidance of end crater imperfections at high-power laser beam welding of closed circumferential welds N2 - The present work deals with the development of a strategy for the prevention of end crater defects in high-power laser welding of thick-walled circumferential welds. A series of experiments were performed to understand the influence of the welding parameters on the formation of end crater defects such as pores, cracks, excessive root-side drop-through and shrinkage cavities in the overlap area. An abrupt switch-off of the laser power while closing the circumferential weld leads to a formation of a hole which passes through the whole welded material thickness. A laser power ramp causes solidification cracks which are initiated on the transition from full-penetration mode to partial penetration. Strategies with a reduction of the welding speed shows a creation of inadmissible root sagging. Defocusing the laser beam led to promising results in terms of avoiding end crater defects. Cracks and pores in the overlap area could be effectively avoided by using defocusing techniques. A strategy for avoiding of end crater imperfections was tested on flat specimens of steel grade S355J2 with a wall thickness of 10 mm and then transferred on the 9.5 mm thick pipe sections made of high-strength steel X100Q. T2 - The 72nd IIW Annual Assembly and International Conference 2019 CY - Bratislava, Slovakia DA - 07.07.2019 KW - End crater KW - Laser beam welding KW - Circumferential welds PY - 2019 AN - OPUS4-48976 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waniek, Tassilo T1 - Water as side effect of reinforcing boehmite filler Local changes in anhydride cured epoxy resin N2 - Nanocomposites offer wide opportunities for lightweight constructions and enable reduction of weight and volume. Beside macroscopic toughening nanoparticle reinforced polymers show a soft interface around boehmite (AlOOH) filler nanoparticles. A related strong interaction between boehmite and the anhydride cured resin system is widely suspected in literature but not determined by structural Analysis. Determination of the molecular structure is important to allow simulations approaching the real system and predict future reinforcing effects. DRIFT (diffuse refletance infrared fourier transformed) spectra of the boehmite reinforced anhydride cured epoxy show significant changes in the molecular structure compared to the neat polymer. Further investigations of the interactions between the single components of the resin system and the boehmite filler pointed out reactions between released water released from the boehmite filler and the anhydride hardener or amine accelerator. This leads to the discussion of competing polymerisation mechanisms that highly influence the polymer properties. Ongoing experiments and literature research approve that this impact of water is able to locally change the stoichiometrie, alter the curing mechanism or support an inhomogeneous crosslink density. T2 - Polydays 2019 CY - Erwin-Schrödinger-Zentrum, Berlin Adlershof, Germany DA - 11.09.2019 KW - Nanocomposites KW - Epoxy KW - FTIR spectroscopy KW - Boehmite alumina PY - 2019 AN - OPUS4-49010 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockenhäuser, Christian T1 - Digital material representation of alloy 2618A for the lifetime assessment of radial compressor wheels N2 - The concept of digital material representation is introduced and the aluminium alloy 2618A is discussed as an example of this concept regarding the simulation of material ageing based on nanoscaled precipitates. T2 - Microscopy Conference 2019 (MC2019) CY - Berlin, Germany DA - 01.09.2019 KW - Alloy 2618A KW - Degradation KW - Coarsening KW - Transmission electron microscopy KW - Digital material representation PY - 2019 AN - OPUS4-48954 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockenhäuser, Christian T1 - Influence of prestraining on the aging response of an Al-Cu-Li alloy N2 - The influence of prestraining on the aging response of an Al-Cu-Li alloy is investigated by preparation of different strain states (3 %, 4 %, 6 %) of the initial aging state. The Brinell hardness of the subsequently aged samples (up to 60 h aging time) was measured and it was found that the increasing dislocation concentration in the 3 different initial states leads to faster hardness increases and slightly higher maximum hardness. T2 - Microscopy Conference 2019 (MC2019) CY - Berlin, Germany DA - 01.09.2019 KW - Al-Cu-Li alloys KW - Degradation KW - Hardness PY - 2019 AN - OPUS4-48953 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scheuschner, Nils A1 - Altenburg, Simon A1 - Straße, Anne A1 - Gumenyuk, Andrey A1 - Maierhofer, Christiane T1 - In-situ thermographic monitoring of the laser metal deposition process N2 - In this paper shortwave infrared (SWIR) thermographic measurements of the manufacturing of thin single-line walls via laser metal deposition (LMD) are presented. As the thermographic camera is mounted fixed to the welding arm, an acceleration sensor was used to assist in reconstructing the spatial position from the predefined welding path. Hereby we could obtain data sets containing the size of the molten pool and the oxide covered areas as functions of the position in the workpiece. Furthermore, the influence of the acquisition wavelength onto the thermograms was investigated in a spectral range from 1250 nm to 1550 nm. All wavelengths turned out to be usable for the in-situ process monitoring of the LMD process. The longer wavelengths are shown to be beneficial for the lower temperature range, while shorter wavelengths show more details within the molten pool. T2 - Sim-AM 2019 - 2. International Conference on Simulation for Additive Manufacturing CY - Pavia, Italy DA - 11.09.2019 KW - Additive manufacturing KW - 3D printing KW - Thermography KW - Direct energy deposition KW - Laser Metal Deposition KW - 3D Druck KW - Laser Pulver Auftragsschweißen KW - Additive Fertigung KW - Thermografie PY - 2019 UR - http://congress.cimne.com/SIM-AM2019/frontal/Doc/proceedings.pdf SN - 978-84-949194-8-0 SP - 246 EP - 255 AN - OPUS4-49086 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Emmerling, Franziska A1 - Villajos, José Antonio A1 - Jagorel, Noëmie A1 - Reinsch, Stefan T1 - Increasing Exposed Metal Site Accessibility in a Co-MOF-74 Material With Induced Structure-Defects N2 - Metal-organic frameworks (MOFs) are promising nanoporous materials with many practical applications. This owes largely to their remarkable porosity and the presence of specific chemical functionalities, such as exposed metal sites (EMS). The MOF-74 structure is known for exhibiting one of the highest EMS densities among porous materials. Moreover, the inclusion of structural defects has been proposed to enhance activity further. This was previously achieved by mixing the original linker together with a second one, having lower topology. The presence of structural defects was evidenced by the resulting crystalline properties and thermal stability. In this work, different mixtures of tetratopic 2,5-dihydroxyterephthalic acid with up to 60% of the tritopic hydroxyterephtalic acid were used to synthesize crystalline Co-MOF-74-like materials. Materials synthesized from higher proportions than 30% of hydroxyterephtalic acid in the synthesis media collapse upon partial removal of the solvent molecules. This indicates the presence of structural defects and the importance of the solvent molecules in stabilizing the crystalline structures. Electron microscope images show that crystal size reduces with inclusion of hydroxyterephtalic acid as the second linker. The presence of coordinated solvent molecules at the EMS was evaluated by Fourier-transform infrared spectra (FTIR) spectroscopy, so that a higher degree of solvent-exchange was observed during washing for defective structures. Furthermore, TG analysis suggests defective structures exhibit lower desolvation temperatures than the defect-free structures. Finally, N2 adsorption-desorption analyses at −196°C showed an enhanced accessibility of the gas to the inner porosity of the defective structures and therefore, the EMS of the material. All these finding make this pathway interesting to enhance the potential interest of these materials for an industrial application because of both a facilitated activation and a better access to the active sites. KW - MOF-74 KW - Structural defects KW - Mixed-linkers KW - Exposed metal sites KW - Facilitated activation PY - 2019 DO - https://doi.org/10.3389/fmats.2019.00230 VL - 6 SP - 230 PB - Frontiers Media CY - Lausanne AN - OPUS4-49256 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meng, Xiangmeng A1 - Artinov, Antoni A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Numerical and experimental investigation of thermo-fluid flow and element transport in electromagnetic stirring enhanced wire feed laser beam welding N2 - The introduction of electromagnetic stirring to laser beam welding can bring several beneficial effects e.g. element homogenization and grain refinement. However, the underlying physics has not been fully explored due to the absence of quantitative data of heat and mass transfer in the molten pool. In this paper, the influence of electromagnetic stirring on the thermo-fluid flow and element transport in the wire feed laser beam welding is studied numerically and experimentally. A three-dimensional transient heat transfer and fluid flow model coupled with dynamic keyhole, magnetic induction and element Transport is developed for the first time. The results suggest that the Lorentz force produced by an oscillating magnetic field and its induced eddy current shows an important influence on the thermo-fluid flow and the keyhole stability. The melt flow velocity is increased by the electromagnetic stirring at the rear and lower regions of molten pool. The keyhole collapses more frequently at the upper part. The additional Elements from the filler wire are significantly homogenized because of the enhanced forward and downward flow. The model is well verified by fusion line shape, high-speed images of molten pool and measured element distribution. This work provides a deeper understanding of the transport phenomena in the laser beam welding with magnetic field. KW - Thermo-fluid flow KW - Element transport KW - Laser beam welding KW - MHD KW - Numerical analysis PY - 2019 DO - https://doi.org/10.1016/j.ijheatmasstransfer.2019.118663 VL - 144 SP - 118663 PB - Elsevier Ltd. AN - OPUS4-49299 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Artinov, Antoni T1 - A decoupling numerical approach for the study of hot cracking formation during high power keyhole mode welding of steel plates with a high sheet thickness N2 - The weld pool dynamics and shape play a fundamental role in keyhole mode welding. The presented work aims the experimental and numerical investigation of the influence of the weld pool characteristics on the formation of hot cracking. The experimental procedure allows recording the molten pool in the longitudinal section of a butt joint configuration of 15 mm thick structural steel and transparent quartz glass by using a high-speed video camera and two thermal imaging cameras. The observations show that the dimensions of the weld pool vary depending on the depth. The regions close to the surface form a teardrop-shaped weld pool. A bulge-region and its temporal evolution are observed approximately in the middle of the depth of the weld pool, where hot cracking appears. A numerical framework including models for the weld pool dynamics, global temperature field, transient stress state, crystal growth, diffusion and macro-segregation and subroutines for their one-way couplings is developed. The numerically obtained and experimentally observed results are in a good agreement. It is shown that the bulge-region leads to a delay in the solidification behavior, increased temporal tensile stresses and accumulation of impurities in the defect region and hence enhance the probability of hot cracking formation. T2 - Colloquium, Dept. Materials Science & Engineering, The Ohio State University CY - Columbus, Ohio, USA DA - 18.10.2019 KW - Keyhole mode welding KW - Weld pool shape KW - Bulge KW - Hot cracking PY - 2019 AN - OPUS4-49339 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eisentraut, Paul T1 - Understanding degradation mechanisms of microplastics in environmental samples N2 - Im Vortrag wird die Problematik Mikroplastik eingeführt und ein Probenset aus dem Mittelmeer mit ersten Ergebnissen besprochen. Die Alterung von Polymeren im Umweltkontext sowie Möglichkeiten der Analyse von Polymeralterungsfortschritten werden diskutiert. Die thermoanalytische Methode mit Zersetzungsgasanalytik (TED-GC-MS) wird eingeführt und deren Einsatzmöglichkeiten in der Thematik umrissen. T2 - EuroMech Colloquium 607 Marine Aging of Polymers CY - Brest, France DA - 28.08.2019 KW - Microplastics KW - Tara Mediterranee KW - Polymer aging KW - TED-GC-MS PY - 2019 AN - OPUS4-49110 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Frei, J. A1 - Biegler, M. A1 - Rethmeier, Michael T1 - Resistance spot welding under external load for evaluation of LME susceptibility of zinc coated advanced high strength steel sheets N2 - Some zinc coated advanced high strength steels (AHSS), under certain manufacturing conditions, are known to be prone to liquid metal embrittlement (LME) during resistance spot welding. LME is an undesired phenomenon, which can cause both surface and internal cracks in a spot weld, potentially influencing its strength. An effort is made to understand influencing factors of LME better, and evaluate geometry-material combinations regarding their LME susceptibility. Manufacturers benefit from such knowledge because it improves the processing security of the materials. The experimental procedure of welding under external load is performed with samples of multiple AHSS classes with strengths up to 1200 MPa, including dual phase, complex phase and TRIP steels. This way, externally applied tensile load values are determined, which cause liquid metal embrittlement in the samples to occur. In the future, finite element simulation of this procedure gives access to in-situ stress and strain values present during LME formation. The visualization improves the process understanding, while a quantification of local stresses and strains allows an assessment of specific welded geometries. T2 - ESDAD 2019 CY - Dusseldorf, Germany DA - 24.06.2019 KW - RSW KW - LME KW - Advanced high strength steel KW - Testing method KW - Zinc coated steel PY - 2019 AN - OPUS4-49079 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Brunner-Schwer, C. T1 - Laser-Plasma-Hybrid-Cladding: Possibilities in the combination of arc and laser for deposition welding N2 - Plasma-Transferred-Arc (PTA) welding is a process that enables high deposition rates, but also causes increased thermal 9 load on the component. Laser based Direct Energy Deposition (DED) welding, on the other hand, achieves a high level of 10 precision and thus comparatively low deposition rates, which can lead to high processing costs. Combining laser and arc 11 energy aims to exploit the respective advantages of both technologies. 12 In this study, different possibilities of this process combination are presented using a PTA system and a 2 kW disk laser. 13 This includes the combination in a common process zone as a highspeed plasma laser cladding technology (HPLC), which 14 achieves process speeds of 10 m/min. Besides that it is being examined whether a pre-running plasma arc can be used to 15 coat difficult-to-weld rail steel with a carbon content of 0.8 % due to a preheating effect. Furthermore, a smoothing of the 16 coating by a plasma arc following the laser is investigated. T2 - LiM 2019 CY - Aachen, Germany DA - 25.06.2019 KW - Plasma-Transferred-Arc KW - Direct Energy Deposition KW - Highspeed plasma KW - Laser cladding KW - Deposition welding PY - 2019 AN - OPUS4-49247 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Brunner-Schwer, C. ED - Graf, B. ED - Schreiber, F. ED - Rethmeier, Michael T1 - Highspeed-Plasma-Laser Cladding (HPLC) als hybrides Beschichtungsverfahren: Evaluierung des Einsatzpotentials für hohe Prozessgeschwindigkeiten N2 - Das Plasma-Pulver-Auftragschweißen ist ein Verfahren, dass hohe Auftragraten ermöglicht, jedoch auch eine erhöhte thermische Belastung des Bauteiles verursacht. Laser-Pulver- Auftragschweißen hingegen erreicht eine hohe Präzision und eine geringe Aufmischung, erfordert jedoch ein kostspieliges Hochleistungslasersystem und erreicht im Vergleich nur geringe Auftragraten, was zu hohen Verarbeitungskosten führt. Eine Kopplung von Laser- und Lichtbogenenergie in einer gemeinsamen Prozesszone zielt darauf ab, die jeweiligen Vorteile beider Technologien zu nutzen. Dies betrifft insbesondere die Effizienz der Wärmeausnutzung und der Nutzung des Zusatzwerkstoffs. Es wird ein Plasma-Laser-Hybrid-Prozess als Highspeed-Plasma-Laser-Cladding-Technologie (HPLC) für Beschichtungs- sowie Instandsetzungszwecke vorgestellt. Gezeigt werden Ergebnisse mit Prozessgeschwindigkeiten von 10 m/min bei Laserleistungen von 2 kW, dabei können Flächenraten von mehr als 1 m2/h erreicht werden. Effiziente Beschichtungen von großen Flächen, beispielsweise auf rotationssymmetrischen Bauteilen stellen ein relevantes Anwendungsfeld für diesen Technologieansatz dar. Die Nickelbasislegierung Inconel 625 wird als Korrosionsschutzwerkstoff eingesetzt. Im Rahmen der Verfahrensprüfung werden die hergestellten Beschichtungen einer EDX Messung unterzogen. Prozesscharakteristische Kenngrößen wie z.B. die Auftragrate werden vorgestellt und vor dem Hintergrund wirtschaftlicher Kennzahlen diskutiert. Zusätzlich werden die Aufmischung, Spurgeometrie und Wärmeeinflusszone der Spuren und Schichten ausgewertet. Im Vergleich zum Laser-Pulver-Auftragschweißen werden Spuren bei hohen Prozessgeschwindigkeiten mit einer hohen Auftragrate erzeugt. T2 - DVS Congress 2019 CY - Rostock, Germany DA - 16.09.2019 KW - Highspeed-plasma-laser-cladding KW - Korrosionsschutz KW - Laser KW - Plasma KW - Auftragschweißen PY - 2019 SP - n.b. AN - OPUS4-49364 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Artinov, Antoni A1 - Karkhin, V. A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Mathematical modeling of the geometrical differences between the weld end crater and the steady-state weld pool N2 - The geometrical characteristics of the weld end crater are commonly used for the validation of numerical results in welding simulation. A semi-analytical model calculating the cooling stage of the welding process after the moving energy source is turned off has been developed. A solution for various combinations of heat sources and workpieces has been found. The theoretical limits for the heat transfer of the absorbed energy during cooling in a thin plate and a semi-infinite body were studied. It is shown that after turning off the energy source, an additional melting of the base material in longitudinal direction may occur. The developed technique is applied to complete-penetration keyhole laser beam welding of a 2 mm thick austenitic chromium-nickel 316L steel plate at a welding speed of 20 mm/s and a laser power of 2.3 kW. The results show a theoretical increase of the weld end crater length in comparison to the length of the steady-state weld pool of up to 19 %. A shift of the centre of the end crater, in which the solidification of the liquid metal ends, towards the tail of the end crater relative to the axis of the heat source at the time of its termination, was computed. The speed and the direction of crystallization of the molten material in the weld pool and the end crater were found to be different. A good agreement between the computational results and the welding experiments was achieved. T2 - ICALEO 2019 - The International Congress on Applications of Lasers & Electro-Optics (Proceedings) CY - Orlando, FL USA DA - 07.10.2019 KW - Keyhole mode welding KW - Weld pool shape KW - End-crater KW - Heat conduction PY - 2019 UR - http://icaleo.conferencespot.org/2019-proceedings?qr=1 SN - 978-1-940168-1-42 SP - 1 EP - 8 AN - OPUS4-49344 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evans, Alexander T1 - Residual stresses in Laser Beam Melting (LBM) – Critical Review and outlook of activities at BAM N2 - Additive manufacturing (AM) technologies have experienced an exceedingly rapid growth, which is coupled with the knowledge about the resulting material properties and performance. In particular, residual stress (RS) was soon recognized as an important issue in AM parts, such that parts are usually subjected to a post build-heat-treated. Significant effort has been spent on simulations of RS in AM, especially using finite element methods. As a consequence, the experimental determination of RS has thereby become increasingly important as a validation tool for simulations, as well as a method for assessing the influence of process parameters. In particular, diffraction methods, which are fundamentally non-destructive, offer enormous possibilities to gain knowledge on the residual stress state in real components, since synchrotron radiation and neutrons can penetrate even heavy metals up to several millimeters or centimeters, respectively. Indeed, significant progress has been achieved, in the understanding of the origins of the RS fields as a function of process parameters, as well as their stability under thermal and/or mechanical exposure. In this paper, a few success stories will be outlined. It will be shown how the determination of RS in metallic parts (with the focus on those produced by laser powder bed fusion) has even revealed that process parameters that were previously considered unimportant (e.g. the position and orientation on the base plate) play a major role in the onset of residual stress accumulation. However, while RS characterization is starting to be considered in the component design, deposition strategy (e.g. build plate temperature), and even in the definition of the relevant metric to assess the quality of a part, much is still to be investigates about the hypotheses underlying its experimental determination. Therefore, some aspects to be aware of, or even those which to date are unclear, will also be discussed. These include the determination of the stress-free reference and of the principal axes of stress. All of these aspects will lead towards a comprehensive understanding of the process-structure-performance relationships in AM materials and parts. T2 - Fourth ASTM Symposium on Structural Integrity of Additive Manufactured Materials and Parts CY - Gaylord National Resort And Convention Center; National Harbor, MD DA - 07.10.2019 KW - Diffraction KW - Additive Manufacturing KW - Residual stress PY - 2019 AN - OPUS4-49367 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fabry, Çağtay T1 - Digitalization and Open Science in Welding Research N2 - The talk will give an overview of past, ongoing and future activities at BAM welding divisions, specifically those regarding prospects and challenges of the ongoing digital transformation and the move to more accessible research data (open science) with concerns to welding research. We will discuss current ways to publish and share research results inside the welding community and highlight approaches and advancements from other scientific fields to improve accessibility and reproducibility. We would also like to discuss the feasibility of integrating open science principles into the current IIW landscape of meetings, publications and education. In Addition we will introduce our upcoming series of workshops organized by BAM focusing on defining and implementing an open source file format specifically designed to publish and exchange high quality welding research data. T2 - The 72nd IIW Annual Assembly and International Conference 2019 CY - Bratislava, Slovakia DA - 07.07.2019 KW - Digitalization KW - Open science KW - Welding KW - Open data KW - Research data management PY - 2019 AN - OPUS4-49381 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Brunner-Schwer, C. T1 - Highspeed-Plasma-Laser-Cladding als hybrides Beschichtungs-Verfahren N2 - Das Plasma-Pulver-Auftragschweißen ist ein Verfahren, dass hohe Auftragraten ermöglicht, jedoch auch eine erhöhte thermische Belastung des Bauteiles verursacht. Laser-Pulver-Auftragschweißen hingegen erreicht eine hohe Präzision und eine geringe Aufmischung, erfordert jedoch ein kostspieliges Hochleistungslasersystem und erreicht im Vergleich nur geringe Auftragraten, was zu hohen Verarbeitungskosten führt. Eine Kopplung von Laser- und Lichtbogenenergie in einer gemeinsamen Prozesszone zielt darauf ab, die jeweiligen Vorteile beider Technologien zu nutzen. Dies betrifft insbesondere die Effizienz der Wärmeausnutzung und der Nutzung des Zusatzwerkstoffs. Es wird ein Plasma-Laser-Hybrid-Prozess als Highspeed-Plasma-Laser-Cladding-Technologie (HPLC) für Beschichtungs- sowie Instandsetzungszwecke vorgestellt. Gezeigt werden Ergebnisse mit Prozessgeschwindigkeiten von 10 m/min bei Laserleistungen von 2 kW, dabei können Flächenraten von mehr als 1 m2/h erreicht werden. Effiziente Beschichtungen von großen Flächen, beispielsweise auf rotationssymmetrischen Bauteilen stellen ein relevantes Anwendungsfeld für diesen Technologieansatz dar. Die Nickelbasislegierung Inconel 625 wird als Korrosionsschutzwerkstoff eingesetzt. Im Rahmen der Verfahrensprüfung werden die hergestellten Beschichtungen einer EDX Messung unterzogen. Prozesscharakteristische Kenngrößen wie z.B. die Auftragrate werden vorgestellt und vor dem Hintergrund wirtschaftlicher Kennzahlen diskutiert. Zusätzlich werden die Aufmischung, Spurgeometrie und Wärmeeinflusszone der Spuren und Schichten ausgewertet. Im Vergleich zum Laser-Pulver-Auftragschweißen werden Spuren bei hohen Prozessgeschwindigkeiten mit einer hohen Auftragrate erzeugt. T2 - DVS Congress CY - Rostock, Germany DA - 16.09.2019 KW - Highspeed-plasma-laser-cladding KW - Korrosionsschutz KW - Laser KW - Plasma KW - Auftragschweißen PY - 2019 AN - OPUS4-49363 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Artinov, Antoni T1 - Mathematical modeling of the geometrical differences between the weld end crater and the steady-state weld pool N2 - The geometrical characteristics of the weld end crater are commonly used for the validation of numerical results in welding simulation. A semi-analytical model calculating the cooling stage of the welding process after the moving energy source is turned off has been developed. A solution for various combinations of heat sources and workpieces has been found. The theoretical limits for the heat transfer of the absorbed energy during cooling in a thin plate and a semi-infinite body were studied. It is shown that after turning off the energy source, an additional melting of the base material in longitudinal direction may occur. The developed technique is applied to complete-penetration keyhole laser beam welding of a 2 mm thick austenitic chromium-nickel 316L steel plate at a welding speed of 20 mm/s and a laser power of 2.3 kW. The results show a theoretical increase of the weld end crater length in comparison to the length of the steady-state weld pool of up to 19 %. A shift of the centre of the end crater, in which the solidification of the liquid metal ends, towards the tail of the end crater relative to the axis of the heat source at the time of its termination, was computed. The speed and the direction of crystallization of the molten material in the weld pool and the end crater were found to be different. A good agreement between the computational results and the welding experiments was achieved. T2 - ICALEO 2019 - The International Congress on Applications of Lasers & Electro-Optics CY - Orlando, FL, USA DA - 07.10.2019 KW - Keyhole mode welding KW - Weld pool shape KW - End-crater KW - Heat conduction PY - 2019 AN - OPUS4-49341 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Straße, Anne T1 - Investigation of cladded buffering on thick duplex plates for laser welding N2 - Because of its excellent corrosion resistance, a high tensile strength together with a high ductility, duplex stainless steel 2205 offers many areas of application in the chemical and the offshore industry, to name just two. Though welding, especially laser beam welding accompanied by high cooling rates, duplex steels tend to perform higher ferrite contents in weld metal upon cooling down from melting temperature as the base metal. This trend leads to a reduction of the ductility as well as the corrosion resistance of the weld joint. To overcome this problem a solution, based on buffering the plate edges by laser metal deposition with material containing higher Ni concentrations prior to the laser welding was suggested. This method offers more benefits in comparison to conventional usage of higher Ni-alloyed filler wire due to the better control over Ni-distribution in the weld seam, resulting in balanced austenite- ferrite ratio everywhere in the weld metal. In this context different mixtures of duplex and nickel powder were investigated as well as different process parameters, that enable a smooth surface structure with slightly reduced ferrite contents. In a second step the possibility of welding those edges defect free with standard parameters while achieving balanced austenite- ferrite ratio was verified with metallographic analysis of the microstructure, Electron Backscatter Diffraction (EBSD) and impact testing according to Charpy. The improved corrosion resistance of the welds in comparison to unbuffered ones was observed with the ASTM G48 standard test method. T2 - IIW 2019 CY - Bratislava, Slowakia DA - 07.07.2019 KW - Stainless Steel KW - Laser Metal Deposition KW - Laser Beam Welding KW - Duplex PY - 2019 AN - OPUS4-49366 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Straße, Anne T1 - Quality improvement of laser welds on thick duplex plates by laser cladded buttering N2 - Because of its excellent corrosion resistance, high tensile strength and high ductility, duplex stainless steel 2205 offers many areas of application. Though laser beam welding accompanied by high cooling rates, duplex steels tend to perform higher ferrite contents in weld metal as the base metal, which leads to a reduction of ductility and corrosion resistance of the weld joint. To overcome this problem, a solution, based on buttering the plate edges by laser metal deposition (LMD) with material containing higher Ni concentrations prior to laser welding was suggested. In this context different process parameters for LMD and different mixtures of duplex and nickel powder, were investigated. In a second step the possibility of welding those edges defect free while achieving balanced austenite-ferrite ratio was verified with metallographic analysis, Electron Backscatter Diffraction (EBSD) and impact testing according to Charpy. The improved corrosion resistance was observed with ASTM G48 standard test method. T2 - Lasers in Manufacturing- LiM 2019 CY - Munich, Germany DA - 24.07.2019 KW - Stainless Steel KW - Laser Metal Deposition KW - Laser Beam Welding KW - Duplex PY - 2019 AN - OPUS4-49365 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zerbst, Uwe A1 - Bruno, Giovanni A1 - Buffière, J.-Y. A1 - Wegener, T. A1 - Niendorf, T. A1 - Wu, T. A1 - Zhang, X. A1 - Kashaev, N. A1 - Meneghetti, G. A1 - Hrabe, Nik A1 - Madia, Mauro A1 - Werner, Tiago A1 - Hilgenberg, Kai A1 - Koukolikova, M. A1 - Prochazka, R. A1 - Dzugan, J. A1 - Möller, B. A1 - Beretta, S. A1 - Evans, Alexander A1 - Wagener, R. A1 - Schnabel, K. T1 - Damage tolerant design of additively manufactured metallic components subjected to cyclic loading: State of the art and challenges N2 - This article is an outcome of a workshop on Fatigue of Additive Manufactured Metallic Components jointly organized by the Federal Institute for Materials Research and Testing (BAM) Berlin, Germany and the National Institute of Standards and Technology (NIST) Boulder, CO, U.S.A. The aim of the workshop was a comprehensive discussion of the specific aspects of additively manufactured (AM) components in regard to failure under cyclic loading. Undoubtedly, a better understanding and the further development of approaches for damage tolerant component design of AM parts are among the most significant challenges currently facing the use of these new technologies. This article presents a thorough overview of the workshop discussions. It aims to provide a review of the parameters affecting the damage tolerance of AM parts with special emphasis on the process parameters intrinsic to the AM technologies, the resulting defects and residual stresses. Based on these aspects, concepts for damage tolerant component design for AM are reviewed and critically discussed. KW - Additive manufacturing KW - Fatigue loading KW - Component assessment KW - Damage tolerance KW - Defects KW - Residual stresses PY - 2021 DO - https://doi.org/10.1016/j.pmatsci.2021.100786 SN - 0079-6425 VL - 121 PB - Elsevier CY - Amsterdam AN - OPUS4-51937 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Böllinghaus, Thomas A1 - Rhode, Michael A1 - Falkenreck, T. ED - Bender, B. ED - Göhlich, D. T1 - Korrosion und Korrosionsschutz N2 - Das Kapitel beginnt mit einer kurzen Einführung über die Korrosion (Wechselwirkung zwischen einem Metall, einer korrosiven Umgebung und der der jeweiligen Konstruktion). Im zweiten Abschnitt werden die wichtigsten Formen der wässrigen elektrochemischen Korrosion (Flächenkorrosion, galvanische, selektive und interkristalline Korrosion sowie Loch- und Spaltkorrosion) betrachtet. Darüber hinaus wird die elektrochemische Korrosion unter mechanischer Belastung betrachtet (Spannungsrisskorrosion, wasserstoffunterstützte Rissbildung, Korrosionsermüdung), sowie Sonderformen der Korrosion (Erosion, Fretting und mikrobiologisch induzierte Korrosion). Der dritte Abschnitt befasst sich mit der chemischen und Hochtemperaturkorrosion (Oxidation, Aufkohlung, Hochtemperatur-Wasserstoffangriff, Aufschwefelung, Nitrierung, Halogenierung). Zusätzlich enthält das Kapitel Maßnahmen zur Vermeidung der Korrosion. KW - Korrosion KW - Korrosionsschutz KW - Spannungsrisskorrosion KW - Wasserstoff KW - Loch- u. Spaltkorrosion PY - 2021 SN - 978-3-662-59710-1 DO - https://doi.org/10.1007/978-3-662-59711-8_34 VL - 1 SP - 691 EP - 725 PB - Springer-Verlag GmbH, ein Teil von Springer Nature CY - Berlin ET - 26 AN - OPUS4-52156 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sonego, M. A1 - Madia, Mauro A1 - Eder, M. A1 - Fleck, C. A1 - Pessan, L. A. T1 - Microstructural features influencing the mechanical performance of the Brazil nut (Bertholletia excelsa) mesocarp N2 - Brazil nut (Bertholletia excelsa) fruits are capable of resisting high mechanical forces when released from trees as tall as 50 m, as well as during animal dispersal by sharp-teethed rodents. Thick mesocarp plays a crucial part in seed protection. We investigated the role of microstructure and how sclereids, fibers, and voids affect nutshell performance using compression, tensile and fracture toughness tests. Fractured specimens were analyzed through scanning electron microscopy (SEM) and microtomography (microCT). Mesocarp showed high deformability (strain at max. stress of ~30%) under compression loading, a critical tensile strength of ~24.9 MPa, a Weibull modulus of ~3, and an elastic modulus of ~2 GPa in the tensile test. The fracture toughness, estimated through the work of fracture of SENB tests, reached ~2 kJ/m2. The thick and strong walls of mesocarp cells, with a weaker boundary between them (compound middle lamella), promote a tortuous intercellular crack path. Several toughening mechanisms, such as crack deflection, breaking of fiber bundles, fiber pullout and bridging as well as crack branching, occur depending on how fiber bundles and voids are oriented. KW - Toughening mechanisms KW - Brazil nut Mesocarp KW - Microstructure KW - Mechanical properties PY - 2021 DO - https://doi.org/10.1016/j.jmbbm.2020.104306 VL - 116 SP - 104306 PB - Elsevier Ltd. AN - OPUS4-52081 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Braun, Ulrike T1 - Detektion von Mikroplastik in Flaschenwasser mittels thermoanalytischer Verfahren N2 - Im Vortrag wird ein Messfiltertiegel als Zusatztool für die TED-GC/MS vorgestellt, welcher für die Probenaufbereitung von kleinen Partikelfrachten oder kleinen Partikelgrößen genutzt werden kann. Er ist Filtereinheit und Messtiegel in einem, wodurch Verluste bei der Überführung der Probe in das Messgefäß sowie Kontaminationen vermindert werden. Das beispiel ist hier die Filtration von Flaschenwasser mit anschließender Detektion mit der TED-GC/MS. T2 - BVL_Kick-off Meeting "Mikroplastik in Lebensmitteln" CY - Online meeting DA - 03.12.2020 KW - Mikroplastik KW - TED-GC/MS KW - Kleine Partikel KW - Geringe Partikelfrachten KW - Mikroplastik-Massengehalte PY - 2020 AN - OPUS4-51794 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Dittmann, Daniel T1 - Experimental raw data for "Specific adsorption sites and conditions derived by thermal decomposition of activated carbons and adsorbed carbamazepine" N2 - This is the repository of all experimental raw data used in the Scientific Reports publication "Specific adsorption sites and conditions derived by thermal decomposition of activated carbons and adsorbed carbamazepine" by Daniel Dittmann, Paul Eisentraut, Caroline Goedecke, Yosri Wiesner, Martin Jekel, Aki Sebastian Ruhl, and Ulrike Braun. It includes - overview_measurements.xlsx and overview_measurements.ods containing a list of all TGA experiments (TGA, TGA-FTIR, TED-GC-MS, and ramp-kinetics) - TED-GC-MS.zip containing gas chromatography-mass spectrometry experimtent files for the Chemstation and OpenChrom - TGA.zip containing thermogravimetric analyses raw data on evolved gas analyses experiments (TGA-FTIR and TED-GC-MS) - TGA_kinetics.zip containing thermogravimetric analyses raw data on decomposition kinetic experiments (ramp-kinetics) - TGA-FTIR.zip containing Fourier-transform infrared spectroscopy series files for OMNIC - XRF.zip containing x-ray flourescence data on elemental composition KW - Adsorption KW - Aktivkohle KW - TED-GC/MS KW - Thermoanalytik PY - 2020 DO - https://doi.org/10.5281/zenodo.3716316 PB - Zenodo CY - Geneva AN - OPUS4-51902 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - Transforming Materials Science with ontologies, ELN, and LIMS: Semantic Web Solutions for Digitalization and Data Excellence N2 - Following the new paradigm of materials development, design and optimization, digitalization is the main goal in materials sciences (MS) which imposes a huge challenge. In this respect, the quality assurance of processes and output data as well as the interoperability between applications following FAIR (findability, accessibility, interoperability, reusability) principles are to be ensured. For storage, processing, and querying of data in contextualized form, Semantic Web Technologies (SWT) are used since they allow for machine-understandable and human-readable knowledge representations needed for data management, retrieval, and (re)use. The project ‘platform MaterialDigital’ (PMD) is part of an initiative that aims to bring together and support interested parties from both industrial and academic sectors in a sustainable manner in solving digitalization tasks and implementing digital solutions. Therefore, the establishment of a virtual material data space and the systematization of the handling of hierarchical, process-dependent material data are focused. Core points to be dealt with are the development of agreements on data structures and interfaces implemented in distinct software tools and to offer users specific added values in their projects. Furthermore, the platform contributes to a standardized description of data processing methods in materials research. In this respect, selected MSE methods are ontologically represented which are supposed to serve as best practice examples with respect to knowledge representation and the creation of knowledge graphs used for material data. Accordingly, this presentation shows the efforts taken within the PMD project to store data in accordance with a testing standard compliant ontological representation of a tensile test of metals at room temperature (ISO 6892-1:2019-11). This includes the path from developing an ontology in accordance with the respective standard up to connecting the ontology and data. The semantic connection of the ontology and data leads to interoperability and an enhanced ability of querying. For further enhanced reusability of data and knowledge from synthesis, production, and characterization of materials, the PMD core ontology (PMDco) was developed as mid-level ontology in the field of MSE. The semantic connection of the tensile test ontology (TTO) to the PMDco leads to enhanced expressivity and interoperability. Moreover, as a best practice example, generation and acquisition of test data semantically connected to the ontology (data mapping) was realized by applying an electronic laboratory notebook (ELN). Corresponding tensile tests were performed by materials science students at university. This enabled a fully digitally integrated experimental procedure that can be transferred to other test series and experiments. In addition to facilitating the acquisition, analysis, processing, and (re)usability of data, this also raises the awareness of students with respect to data structuring and semantic technologies in the sense of education and training. The entire data pipeline is further seamlessly integrable in a laboratory information management system (LIMS). More specifically, the integration of semantic conceptualization and knowledge graphs may become essential parts in LIMS as this would be very beneficial. Therefore, some first approaches of SWT integration in LIMS will also be presented briefly. T2 - TMS Specialty Congress 2024 CY - Cleveland, OH, USA DA - 16.06.2024 KW - Semantic Data KW - Plattform Material Digital KW - Tensile Test Ontology KW - Electronic Lab Notebook KW - Material Life Cycle PY - 2024 AN - OPUS4-60394 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Suárez Ocano, Patricia T1 - Effect of heat treatment on the hierarchical microstructure and properties of 316L stainless steel produced by Laser Powder Bed Fusion (PBF-LB/M). N2 - Laser Powder Bed Fusion (PBF-LB/M) of AISI 316L stainless steel has gained popularity due to its exceptional capacity to produce complex geometries and hierarchical microstructures, which can increase the yield strength while maintaining good ductility. Nevertheless, owing to high thermal gradients encountered during the process, the as printed 316L stainless steel often exhibit microstructural heterogeneities and residual stresses, which can limit its performance in demanding environments. Hence, employing heat treatments which balance the reduction of residual stresses while retaining improved static strength may be beneficial in various scenarios and applications. This study investigates the impact of post-processing heat treatments on the microstructure of 316L stainless steel manufactured via PBF-LB/M, along with its correlation with micro-hardness properties. To this end, 6 different heat treatments, i.e., 450 °C for 4h, 700 °C for 1h, 700 °C for 3h, 800 °C for 1h, 800 °C for 3h, and 900 °C for 1h, were applied to different specimens and Vickers hardness measurements (HV1) were performed in all states. At 800 °C, although the cellular structure appears to be retained, there is an observable increase in cellular size. However, while treatments exceeding 900 °C indicate no significant grain growth compared to other conditions, the cellular structure is entirely dissolved, which leads to a reduced Vickers hardness. The effect of the heat treatments on other microstructural features such as grain size and morphology, melt pool boundaries (MPB), crystallographic texture, chemical segregation, dispersoids and phase stability are also discussed in the present work T2 - 4th Symposium on Materials and Additive Manufacturing CY - Berlin, Germany DA - 12.06.2024 KW - Additive manufacturing KW - Heat treatment KW - Microstructure PY - 2024 AN - OPUS4-60304 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bayerlein, Bernd T1 - Adapting FAIR Practices in Materials Science: Digital Representation of Material-Specific Characterization Methods N2 - Age-hardenable aluminum alloys undergo precise heat treatments to yield nanometer-sized precipitates that increase their strength and durability by hindering the dislocation mobility. Tensile tests provide mechanical properties, while microstructure evaluation relies on transmission electron microscopy (TEM), specifically the use of dark-field TEM images for precise dimensional analysis of the precipitates. However, this manual process is time consuming, skill dependent, and prone to errors and reproducibility issues. Our primary goal is to digitally represent these processes while adhering to FAIR principles. Ontologies play a critical role in facilitating semantic annotation of (meta)data and form the basis for advanced data management. Publishing raw data, digital workflows, and ontologies ensures reproducibility. This work introduces innovative solutions to traditional bottlenecks and offers new perspectives on digitalization challenges in materials science. We support advanced data management by leveraging knowledge graphs and foster collaborative and open data ecosystems that potentially revolutionize materials research and discovery. T2 - TMS - Specialty Congress 2024 CY - Cleveland, Ohio, US DA - 16.06.2024 KW - FAIR KW - Research Data Management KW - Semantic Interoperability KW - Ontologies KW - Materials and Processes Data Reusability PY - 2024 AN - OPUS4-60375 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mohr, Gunther T1 - Development of representative test specimens by thermal history transfer in laser powder bed fusion N2 - The use of components manufactured by laser powder bed fusion (PBF LB/M) and subjected to fatigue loading is still hampered by the uncertainty about the homogeneity of the process results. Numerous influencing factors including the component’s geometry contribute to the risk of process instability and resulting inhomogeneity of properties. This drastically limits the comparability of different built parts and requires expensive full component testing. The thermal history as the spatiotemporal temperature distribution has been identified as a major cause for flaw formation. Therefore, it can be hypothesized that a similar thermal history between components and test specimens enhances their comparability. Following this assumption, a strategy is developed to transfer the intrinsic preheating temperature as a measure of comparability of thermal histories from a region of interest of a complex component to a simple test specimen. This transfer concept has been successfully proved by the use of FEM-based macroscale thermal simulations, validated by calibrated infrared thermography. An adoption of the specimen manufacturing process by the adjustment of the inter layer times was established to manufacture specimens which are representatives of a specific region of a large-scale component in terms of the thermal history similarity criterion. The concept is schematically illustrated in Figure 1 and was demonstrated using a pressure vessel geometry from the chemical industry. T2 - 4th Symposium on Materials and Additive Manufacturing CY - Berlin, Germany DA - 12.06.2024 KW - Additive manufacturing KW - Thermal history KW - Laboratory specimens KW - In situ monitoring KW - Representative specimens PY - 2024 AN - OPUS4-60260 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Ueltzen, Katharina A1 - George, Janine T1 - Bonding analysis results for "Chemical ordering and magnetism in face-centered cubic CrCoNi alloy" N2 - This repository contains the code and data to produce the results of chapter IIIC. Covalent bonding analysis for L12/L10 type configurations of the publication Chemical ordering and magnetism in face-centered cubic CrCoNi alloy by Sheuly Ghosh et al. KW - Magnetism KW - Bonding Analysis KW - Medium Entropy Alloys PY - 2024 DO - https://doi.org/10.5281/zenodo.11104874 PB - Zenodo CY - Geneva AN - OPUS4-59987 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skrotzki, Birgit T1 - Fatigue Behavior at Elevated Temperature of Alloy EN AW-2618A N2 - The influence of test temperature and frequency on the fatigue life of the alloy EN AW-2618A (2618A) was characterized. The overaged condition (T61 followed by 1000 h/230 °C) was investigated in load-controlled tests with a stress ratio of R = -1 and two test frequencies (0.2 Hz, 20 Hz) at room temperature and at 230°C, respectively. An increase in the test temperature reduces fatigue life, whereby this effect is more pronounced at lower stress amplitudes. Decreasing the test frequency in tests at high temperatures further reduces the service life. T2 - ICAA19 International Conference on Aluminum Alloys CY - Atlanta, GA, USA DA - 23.06.2024 KW - Aluminium alloy KW - EN AW 2618A KW - Fatigue KW - Overaging KW - Damage behavior PY - 2024 AN - OPUS4-60426 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wu, Hongyi T1 - Experimental investigating flame propagation of vegetation fire in different scales N2 - Since we are facing more extreme weathers, the occurrence of wildfire has also increased accordingly. The EU project TREEADS aims to adopt a holistic forest fire management and an adaptive, collaborative governance approach based on the deployment of a new systemic and technological framework covering all three interconnected fire management stages: prevention & preparedness, detection & response, and restoration & adaptation. As part of the task in the so-called German pilot, numerical simulations are performed to investigate the influencing factors for vegetation fires with fire dynamics simulator (FDS). The characteristics of vegetation are strongly related to the local weather and ecosystem. The investigation of the fire behavior of vegetation must be based on the local vegetation in Germany. Thus, the flame propagation of typical vegetation in Germany (pine needles, oak leaves, European beech leaves etc.) was investigated in small scale and medium scale experiments. These results are used as validation case studies for the further simulations. T2 - NFSD Nordic Fire and Safety Days CY - Lund, Sweden DA - 18.06.2024 KW - Vegetation fire KW - Flame propagation KW - Vegetation in Germany KW - SBI-test KW - Wildfire PY - 2024 UR - https://ri.diva-portal.org/smash/record.jsf?pid=diva2%3A1869356&dswid=6005 AN - OPUS4-60632 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Beygi Nasrabadi, Hossein A1 - Skrotzki, Birgit A1 - Hanke, Thomas A1 - Chen, Yue T1 - Brinell test ontology (BTO) N2 - Brinell Test Ontology (BTO) has developed for representing the Brinell testing process, testing equipment requirements, test pieces charactristics, and related testing parameters and their measurement procedure according to DIN EN ISO 6506-1 standard. Versions info: V2 developed using BFO+CCO top-level ontologies. V3 developed using EMMO+CHAMEO top-level ontologies. V4 developed using PROVO+PMDco top-level ontologies. V5 developed using BFO+IOF top-level ontologies. Repositories: GitLab: https://gitlab.com/kupferdigital/process-graphs/brinell-hardness-test GitHub: https://github.com/HosseinBeygiNasrabadi/Brinell-Test-Ontology-BTO- MatPortal: https://matportal.org/ontologies/BTO IndustryPortal: https://industryportal.enit.fr/ontologies/BTO KW - Ontology KW - Knowledge graph KW - Data mapping KW - Brinell hardness KW - FAIR data PY - 2024 UR - https://gitlab.com/kupferdigital/process-graphs/brinell-hardness-test UR - https://github.com/HosseinBeygiNasrabadi/Brinell-Test-Ontology-BTO- UR - https://matportal.org/ontologies/BTO UR - https://industryportal.enit.fr/ontologies/BTO PB - GitLab CY - San Francisco, CA, USA AN - OPUS4-60543 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Beygi Nasrabadi, Hossein A1 - Skrotzki, Birgit T1 - Vickers test ontology (VTO) N2 - Vickers Test Ontology (VTO) has developed for representing the Vickers testing process, testing equipment requirements, test pieces charactristics, and related testing parameters and their measurement procedure according to DIN EN ISO 6507-1 standard. Versions info: V2 developed using BFO+CCO top-level ontologies. Repositories: GitLab: https://gitlab.com/kupferdigital/process-graphs/vickers-hardness-test GitHub: https://github.com/HosseinBeygiNasrabadi/Vickers-Test-Ontology-VTO- MatPortal: https://matportal.org/ontologies/VTO IndustryPortal: https://industryportal.enit.fr/ontologies/VTO KW - Ontology KW - Knowledge graph KW - Data mapping KW - Vickers hardness KW - FAIR data. PY - 2024 UR - https://gitlab.com/kupferdigital/process-graphs/vickers-hardness-test UR - https://github.com/HosseinBeygiNasrabadi/Vickers-Test-Ontology-VTO- UR - https://matportal.org/ontologies/VTO UR - https://industryportal.enit.fr/ontologies/VTO PB - GitLab CY - San Francisco, CA, USA AN - OPUS4-60544 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - High-Throughput Approaches for Materials Understanding and Design N2 - Bonds and local atomic environments are crucial descriptors of material properties. They have been used to create design rules and heuristics and as features in machine learning of materials properties. Implementations and algorithms (e.g., ChemEnv and LobsterEnv) for identifying local atomic environments based on geometrical characteristics and quantum-chemical bonding analysis are nowadays available. Fully automatic workflows and analysis tools have been developed to use quantum-chemical bonding analysis on a large scale. The lecture will demonstrate how our tools, that assess local atomic environments and perform automatic bonding analysis, help to develop new machine learning models and a new intuitive understanding of materials. Furthermore, the general trend toward automation in computational materials science and some of our recent contributions will be discussed. T2 - International Symposium on Computational Structure Prediction and Advanced Materials CY - Louvain-la-Neuve, Belgium DA - 22.08.2024 KW - Automation KW - High-throughput KW - Magnetism KW - Phonons KW - Machine learning KW - Chemically complex materials PY - 2024 AN - OPUS4-60870 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Data-driven approaches for materials understanding and design N2 - Bonds and local atomic environments are crucial descriptors of material properties. They have been used to create design rules and heuristics and as features in machine learning of materials properties. Implementations and algorithms (e.g., ChemEnv and LobsterEnv) for identifying local atomic environments based on geometrical characteristics and quantum-chemical bonding analysis are nowadays available. Fully automatic workflows and analysis tools have been developed to use quantum-chemical bonding analysis on a large scale. The lecture will demonstrate how our tools, that assess local atomic environments and perform automatic bonding analysis, help to develop new machine learning models and a new intuitive understanding of materials. Furthermore, the general trend toward automation in computational materials science and some of our recent contributions will be discussed. T2 - Machine Learning of First Principles Observables CY - Berlin, Germany DA - 08.07.2024 KW - Automation KW - Bonding Analysis KW - Machine Learned Potentials PY - 2024 AN - OPUS4-60660 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - Crafting High-Quality, Reliable, and FAIR Data: From Metadata, Schema and Ontologies to Data Management and Knowledge Transfer N2 - Following the new paradigm of materials development, design and optimization, digitalization is the main goal in materials sciences (MS) which imposes a huge challenge. In this respect, the quality assurance of processes and output data as well as the interoperability between applications following FAIR (findability, accessibility, interoperability, reusability) principles are to be ensured. For storage, processing, and querying of data in contextualized form, Semantic Web Technologies (SWT) are used since they allow for machine-actionable and human-readable knowledge representations needed for data management, retrieval, and (re)use. In this respect, the motivation for digital transformation in materials sciences stemming from the need to handle the ever-increasing volume and complexity of data will be elaborated on. By embracing digital tools and methodologies, researchers can enhance the efficiency, accuracy, and reproducibility of their work. The benefits of digital transformation in materials sciences are manifold, including improved data management, enhanced collaboration, and accelerated innovation. Being a core component of this transformation, ensuring data reliability and reproducibility is critical for the advancement of the field, enabling researchers to build on each other's work with confidence. Implementing FAIR data principles facilitates this by making data more accessible and usable across different platforms and studies. Furthermore, Semantic Web technologies (SWT) and ontologies play a crucial role in achieving these goals. Ontologies, typically consisting of the T-Box (terminological component) and A-Box (assertional component), provide a structured framework for representing knowledge. This presentation will outline the path of ontology creation and the formal transformation procedure, highlighting the various ontology levels that organize data into meaningful hierarchies. Real-world use cases presented, such as the Tensile Test Ontology (TTO) and the Orowan Demonstrator, illustrate the practical applications of these technologies. These examples will demonstrate how ontologies can be leveraged to standardize data and facilitate interoperability between different systems and research groups. Finally, in this presentation, Ontopanel is introduced, a tool designed to aid in the creation and management of ontologies. Ontopanel simplifies the process of developing and maintaining ontologies, making it accessible to researchers and practitioners in the field. By integrating these technologies and principles, the materials science community can move towards a more digital, interconnected, and efficient future making the knowledge and education on these topics very valuable. T2 - MaRDA MaRCN FAIR Train Workshop CY - Washington, DC, USA DA - 29.07.2024 KW - FAIR KW - Metadata KW - Digitalization KW - Data Interoperability KW - Ontology KW - Education KW - Workshop PY - 2024 AN - OPUS4-60720 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yang, Fan T1 - Numerical Investigations of Porosity Mitigation in High-Power Laser Beam Welding with an External Magnetic Field N2 - The application of an external magnetic field has been found to significantly mitigate the porosity ratio in laser beam welded joints of AlMg3 aluminum alloy. To investigate the suppression mechanism, a 3D transient multi-physics coupled numerical model of laser beam welding (LBW), including laser propagation, laser-material interaction, and magnetohydrodynamic effects, has been developed to calculate the keyhole dynamics and weld pool behaviors during the welding process. The induced time-averaged Lorenz force is directed downward. Under the effects of the external magnetic field, the fluid flow pattern and the weld pool profile are both affected. The keyhole geometry reconstruction algorithm is proposed to calculate the keyhole diameter and its fluctuation, which is used to evaluate the keyhole stability. The results indicate that the oscillating magnetic field does not affect keyhole stability obviously in the LBW of aluminum alloy. Moreover, an electromagnetic expulsive force is induced on the bubble because of the time-averaged downward Lorentz force. This electromagnetic expulsive force can accelerate the bubble escape speed considerably. An analytical model is developed for investigating the bubble escape window, which shows that the bubble escape window is expanded by 45% under the effect of the external magnetic field. The calculated results based on the developed model agree well with the experimental results. T2 - 77th IIW Annual Assembly and International Conference CY - Rhodes, Greece DA - 07.07.2024 KW - Numerical simulation KW - Deep penetration laser beam welding; Keyhole stability KW - Porosity defects KW - Magnetic field PY - 2024 AN - OPUS4-60667 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bhadeliya, Ashok A1 - Rehmer, Birgit A1 - Fedelich, Bernard A1 - Jokisch, Torsten A1 - Skrotzki, Birgit A1 - Olbricht, Jürgen T1 - High Temperature Fatigue Crack Growth in Nickel-Based Alloys Refurbished by Additive Manufacturing N2 - Hybrid additive manufacturing plays a crucial role in the restoration of gas turbine blades, where, e.g., the damaged blade tip is reconstructed by the additive manufacturing process on the existing blade made of a parent nickel-based alloy. However, inherent process-related defects in additively manufactured material, along with the interface created between the additively manufactured and the cast base material, impact the fatigue crack growth behavior in bi-material components. This study investigates the fatigue crack growth behavior in bi-material specimens of nickel-based alloys, specifically, additively manufactured STAL15 and cast alloy 247DS. The tests were conducted at 950 °C with stress ratios of 0.1 and −1. Metallographic and fractographic investigations were carried out to understand crack growth mechanisms. The results revealed significant retardation in crack growth at the interface. This study highlights the potential contributions of residual stresses and microstructural differences to the observed crack growth retardation phenomenon, along with the conclusion from an earlier study on the effect of yield strength mismatch on crack growth behavior at a perpendicular interface in bi-material specimens. T2 - Superalloys 2024 Conference CY - Champion, Pennsylvania, USA DA - 08.09.2024 KW - Fatigue crack growth KW - Bi-material structure KW - Additive manufacturing KW - Nickel-based alloys PY - 2024 SN - 978-3-031-63937-1 DO - https://doi.org/10.1007/978-3-031-63937-1_92 SN - 2367-1181 SN - 2367-1696 VL - 15th SP - 994 EP - 1001 PB - Springer CY - Cham AN - OPUS4-60907 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - High-throughput Approaches for Materials Understanding and Design N2 - Bonds and local atomic environments are crucial descriptors of material properties. They have been used to create design rules and heuristics and as features in machine learning of materials properties.[1] Implementations and algorithms (e.g., ChemEnv and LobsterEnv) for identifying local atomic environments based on geometrical characteristics and quantum-chemical bonding analysis are nowadays available.[2,3] Fully automatic workflows and analysis tools have been developed to use quantum-chemical bonding analysis on a large scale.[3,4] The lecture will demonstrate how our tools, that assess local atomic environments and perform automatic bonding analysis, help to develop new machine learning models and a new intuitive understanding of materials.[5,6] Furthermore, the general trend toward automation in computational materials science and some of our recent contributions will be discussed.[7–10] T2 - International Materials Science and Engineering Congress - MSE 2024 CY - Darmstadt, Germany DA - 24.09.2024 KW - Automation KW - High-throughput KW - Chemically Complex Materials KW - Thermal Properties KW - Phonons KW - Bonding Analysis PY - 2024 AN - OPUS4-61118 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - New opportunities through an efficient combination of machine learning and high-throughput computing N2 - The underlying data is crucial for machine learning (ML) tasks.[1] Ab initio data is often used as a target (occasionally as features[2]). High-throughput calculations and automation make it possible to generate such data as efficiently as possible and with uniform standards.[3,4] The high-throughput data of the Materials Project has recently been used to train new foundation interatomic potentials[5]. Several high-throughput frameworks have been developed in recent years. This presentation will introduce the atomate2/jobflow[3,4] framework that is used and developed by researchers around the Materials Project. In the future, it will be used to generate the data for the Materials Project. Atomate2 allows both the use of DFT and ML potentials within one framework. Building upon this framework, we have developed a package with the possibility to train and benchmark ML potentials automatically. Currently, the package can be used to train ML interatomic potentials sufficient to predict harmonic phononic properties of materials. Typical foundation models in this area now achieve acceptable results but are still far from routinely replacing DFT.[5,6] Building on the promising results from the ref where we explored data generation strategies for accurate phononic properties[7], we will present new fully automated workflows for training and benchmarking ML interatomic potentials with force predictions that are accurate enough to compute harmonic phonons in very good agreement with DFT for different crystal structures of the same composition. T2 - GAP/(M)ACE Developers & Users Meeting 2024 CY - Berlin, Germany DA - 17.09.2024 KW - Automation KW - Workflows KW - Machine Learned Interatomic Potentials KW - Thermal Properties KW - Bonding Analysis KW - Chemically Complex Materials PY - 2024 AN - OPUS4-61099 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bhadeliya, Ashok T1 - High temperature fatigue crack growth in nickel-based alloys joined by brazing and additive manufacturing N2 - Nickel-based alloys have been widely used for gas turbine blades owing to their excellent mechanical properties and corrosion resistance at high temperatures. The operating temperatures of modern gas turbines have been increased in pursuit of increased thermal efficiency. Turbine blades are exposed to these high temperatures combined with mechanical stresses, resulting in material damage through creep, fatigue, and other mechanisms. These turbine blades must be regularly inspected and replaced as needed, to prevent the loss of efficiency, breakdown, and catastrophic failure. Repair of the damaged turbine blades is often a more practical and cost-effective option than replacement, as replacement is associated with high costs and loss of material resources. To this end, state-of-the-art repair technologies including different additive manufacturing and brazing processes are considered to ensure efficient repair and optimum properties of repaired components. In any repaired part, materials property-mismatches and/or inner defects may facilitate the crack initiation and propagation and thus reduce the number of load cycles to failure. Therefore, a fundamental understanding of the fatigue crack growth and fracture mechanisms in joining zones is required to enable the prediction of the remaining life of repaired components and to further improve and adapt the repair technologies. Fatigue crack growth experiments have been conducted on SEN (Single Edge Notch) specimens joined via brazing, and pre-sintered Preform (PSP) and multi-materials (casted/printed) specimens layered via additive manufacturing (AM). The experiments were performed at 950 °C and various stress ratios. The crack growth was measured using DCPD (Direct Current Potential Drop) method. The stress intensity factors for joined SEN specimens were calculated using the finite element method and then used to derive the fatigue crack growth curves. Metallographic and fractographic analyses were conducted to get insight into the fracture mechanism. Results show that the experimental technique for fatigue crack growth was successfully adapted and applied for testing joined specimens. Furthermore, the initial tests indicate that the investigated braze filler material provides a lower resistance to crack growth, and bonding defects cause a crack to deviate to the interface of the base material and joining zone. In AM-sandwich specimens, the crack growth rates are significantly reduced when the crack reaches the interface of printed material and casted material. The obtained crack growth data can be used to calibrate a crack growth model, which will further be utilized to predict the remaining life of repaired components. T2 - DGM Arbeitskreis Mechanisches Werkstoffverhalten bei hoher Temperatur im FachausschussWerkstoffverhalten unter mechanischer Beanspruchung CY - Munich, Germany DA - 10.10.2023 KW - Fatigue crack growth KW - Joined nickel-based alloys PY - 2023 AN - OPUS4-60908 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bhadeliya, Ashok T1 - High temperature fatigue crack growth in nickel-based alloys joined by brazing and additive manufacturing N2 - Nickel-based alloys have been widely used for gas turbine blades owing to their excellent mechanical properties and corrosion resistance at high temperatures. The operating temperatures of modern gas turbines have been increased in pursuit of increased thermal efficiency. Turbine blades are exposed to these high temperatures combined with mechanical stresses, resulting in material damage through creep, fatigue, and other mechanisms. These turbine blades must be regularly inspected and replaced as needed, to prevent the loss of efficiency, breakdown, and catastrophic failure. Repair of the damaged turbine blades is often a more practical and cost-effective option than replacement, as replacement is associated with high costs and loss of material resources. To this end, state-of-the-art repair technologies including different additive manufacturing and brazing processes are considered to ensure efficient repair and optimum properties of repaired components. In any repaired part, materials property-mismatches and/or inner defects may facilitate the crack initiation and propagation and thus reduce the number of load cycles to failure. Therefore, a fundamental understanding of the fatigue crack growth and fracture mechanisms in joining zones is required to enable the prediction of the remaining life of repaired components and to further improve and adapt the repair technologies. Fatigue crack growth experiments have been conducted on SEN (Single Edge Notch) specimens joined via brazing, and pre-sintered Preform (PSP) and multi-materials (casted/printed) specimens layered via additive manufacturing (AM). The experiments were performed at 950 °C and various stress ratios. The crack growth was measured using DCPD (Direct Current Potential Drop) method. The stress intensity factors for joined SEN specimens were calculated using the finite element method and then used to derive the fatigue crack growth curves. Metallographic and fractographic analyses were conducted to get insight into the fracture mechanism. Results show that the experimental technique for fatigue crack growth was successfully adapted and applied for testing joined specimens. Furthermore, the initial tests indicate that the investigated braze filler material provides a lower resistance to crack growth, and bonding defects cause a crack to deviate to the interface of the base material and joining zone. In AM-sandwich specimens, the crack growth rates are significantly reduced when the crack reaches the interface of printed material and casted material. The obtained crack growth data can be used to calibrate a crack growth model, which will further be utilized to predict the remaining life of repaired components. T2 - Fatigue 2024 Conference CY - Cambridge, UK DA - 19.06.2024 KW - Fatigue crack growth KW - Joined nickel-based alloys PY - 2024 AN - OPUS4-60893 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bhadeliya, Ashok T1 - High Temperature Fatigue Crack Growth in Nickel-Based Alloys Refurbished by Additive Manufacturing and Brazing N2 - Hybrid additive manufacturing plays a crucial role in the restoration of gas turbine blades, where e.g., the damaged blade tip is reconstructed by the additive manufacturing process on the existing blade made of a parent nickel-based alloy. However, inherent process-related defects in additively manufactured material, along with the interface created between the additively manufactured and the cast base material, impact the fatigue crack growth behavior in bi-material components. This study investigates the fatigue crack growth behavior in bi-material specimens of nickel-based alloys, specifically, additively manufactured STAL15 and cast alloy 247DS. The tests were conducted at 950 °C with stress ratios of 0.1 and -1. Metallographic and fractographic investigations were carried out to understand crack growth mechanisms. The results revealed significant retardation in crack growth at the interface. This study highlights the potential contributions of residual stresses and microstructural differences to the observed crack growth retardation phenomenon, along with the conclusion from an earlier study on the effect of yield strength mismatch on crack growth behavior at a perpendicular interface in bi-material specimens. T2 - Superalloys 2024 Conference CY - Champion, PA, USA DA - 08.09.2024 KW - Fatigue crack growth KW - Bi-material structure KW - Nickel-based alloys KW - Additive Manufacturing KW - Brazing PY - 2024 AN - OPUS4-61047 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Data-Driven Approaches for Materials Understanding and Design N2 - Data-Driven Approaches for Materials Understanding and Design Analyzing the crystal structure (including coordination environments, bond distances, and angles) and chemical bonding are standardly used in chemistry to understand material properties. In this talk, I will show how we can use this information in machine learning of material properties. For this purpose, I will present our software tools ChemEnv[1] for analyzing coordination environments and for automation of orbital-based bonding analysis with LOBSTER[2] (LobsterPy[3] and density-functional theory workflows in atomate2[4]). Enabled by these software tools, we have built interpretable machine-learned models for magnetic and vibrational properties that allow us to test and further develop intuitive rules.[5,6] T2 - Institutskolloqium Institut für Anorganische Chemie und Kristallographie CY - Leipzig, Germany DA - 23.10.2024 KW - Automation KW - Bonding Analysis KW - Materials Design KW - Chemically Complex Materials KW - Phonons KW - Thermal Properties KW - Synthesizability KW - Machine Learning PY - 2024 AN - OPUS4-61445 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - High-throughput approaches for materials understanding and design N2 - Bonds and local atomic environments are crucial descriptors of material properties. They have been used to create design rules and heuristics and as features in machine learning of materials properties.[1] Implementations and algorithms (e.g., ChemEnv and LobsterEnv) for identifying local atomic environments based on geometrical characteristics and quantum-chemical bonding analysis are nowadays available.[2,3] Fully automatic workflows and analysis tools have been developed to use quantum-chemical bonding analysis on a large scale.[3,4] The lecture will demonstrate how our tools, that assess local atomic environments and perform automatic bonding analysis, help to develop new machine learning models and a new intuitive understanding of materials.[5,6] Furthermore, the general trend toward automation in computational materials science and some of our recent contributions will be discussed.[7–11] T2 - TCO 2024 - Transparent Conductive Oxides, Fundamentals and Applications CY - Leipzig, Germany DA - 23.09.2024 KW - Automation KW - Materials discovery KW - Machine Learned Interatomic Potentials KW - Workflows KW - Chemically Complex Materials KW - Bonding Analysis PY - 2024 AN - OPUS4-61153 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Beygi Nasrabadi, Hossein A1 - Skrotzki, Birgit T1 - Digital representation of materials testing data for semantic web analytics: Tensile stress relaxation testing use case N2 - This study aims to represent an approach for transferring the materials testing datasets to the digital schema that meets the prerequisites of the semantic web. As a use case, the tensile stress relaxation testing method was evaluated and the testing datasets for several copper alloys were prepared. The tensile stress relaxation testing ontology (TSRTO) was modeled following the test standard requirements and by utilizing the appropriate upper-level ontologies. Eventually, mapping the testing datasets into the knowledge graph and converting the data-mapped graphs to the machine-readable Resource Description Framework (RDF) schema led to the preparation of the digital version of testing data which can be efficiently queried on the web. KW - Digitalization KW - Tensile stress relaxation KW - Ontology KW - Mechanical testing KW - Semantic web PY - 2024 DO - https://doi.org/10.4028/p-xSmHN2 VL - 987 SP - 47 EP - 52 PB - Trans Tech Publications Ltd CY - Switzerland AN - OPUS4-61152 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bayerlein, Bernd T1 - Digital Transformation in Materials Science:Insights from Platform MaterialDigital N2 - In the digital transformation of materials science and engineering, existing processes are being closely examined to optimize and extend them using technologies such as the Semantic Web, while adhering to the FAIR principles. The challenge is to identify and adapt these technologies to significantly improve daily operations, covering the entire cycle of data generation, collection, storage to its processing and use. This presentation presents different approaches developed within the Platform MaterialDigital (PMD) and related initiatives, each addressing specific challenges of digitalization and demonstrating their benefits. These will be illustrated by a case study on age-hardenable aluminium alloys in different aging states, based on a comprehensive dataset of microstructural and mechanical properties. In this context, ontologies are essential for organizing data into interoperable semantic structures, thereby enabling the representation of concepts and their relationships. The PMD Core Ontology (PMDco) serves as a higher semantic layer that connects domain-specific ontologies [1]. The PMDco provides MSE-specific bridging concepts that enhance data mapping and integration capabilities. This approach facilitates the linking of results from natural language processing of a corpus of microscopy abstracts, which supported the development of a microscopy ontology. In addition, the presentation highlights how modular, digital workflows can improve the reproducibility of transmission electron microscopy image processing and analysis [2]. It also shows how freely available mechanical and microstructural datasets are semantically integrated and made searchable through PMDco, facilitating correlation analysis [3]. Looking ahead, the integration of these components has the potential to advance and sustain MSE practices. T2 - MSE Congress 2024 - Materials Science and Engineering CY - Darmstadt, Germany DA - 24.09.2024 KW - Semantic Interoperability KW - FAIR data management KW - Digtial Representation PY - 2024 AN - OPUS4-61137 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - Seamless Science: Navigating Daily Lab Life through Semantic Data Integration, Electronic Lab Notebooks, and Knowledge Graphs in the Era of MSE Digitalization N2 - The field of materials science and engineering (MSE) is currently experiencing a significant paradigm shift towards enhanced digitalization which imposes a huge challenge on researchers, scientists, engineers, and technicians. In this respect, the quality assurance of processes and output data as well as the interoperability between applications following FAIR principles are to be ensured. For storage, processing, and querying of data in contextualized form, Semantic Web technologies (SWT) are used as they allow for machine-actionable and human-readable knowledge representations needed for data management, retrieval, and (re)use. The collaborative project ‘platform MaterialDigital’ (PMD) aims to solve digitalization tasks and implement digital solutions in the field of MSE in a prototypical manner. Therefore, the establishment of a virtual material data space and the systematization of the handling of hierarchical, process-dependent material data are focused. In this respect, selected MSE methods are semantically represented which are supposed to serve as best practice examples with respect to knowledge representation and the creation of knowledge graphs used for material data. Accordingly, this presentation shows the efforts taken within PMD to store data in accordance with a testing standard compliant semantic representation of a tensile test of metals at room temperature (ISO 6892-1:2019-11). A semantic link of the corresponding tensile test ontology (TTO) and data leads to enhanced data useability and interoperability. The PMD core ontology (PMDco), developed in PMD and used as mid-level ontology in TTO, is also presented briefly. Moreover, as a best practice example, the acquisition of tensile test data with subsequent generation of knowledge graph data by semantic interconnection using TTO was realized by applying an electronic laboratory notebook (ELN). Corresponding tensile tests were performed by undergraduate MSE students at the Technical University of Darmstadt. The resulting data pipeline, also illustrated in the presentation, enabled a fully-fledged digitally integrated experimental procedure, the approach of which may be transferred to other test series and experiments. In addition to facilitating the acquisition, analysis, processing, and (re)usability of data, this also raises the awareness of students with respect to data structuring and semantic technologies in terms of education and training. T2 - Materials Science and Engineering Congress 2024 CY - Darmstadt, Germany DA - 24.09.2024 KW - FAIR KW - Plattform Material Digital KW - Digitalization KW - Data Interoperability KW - Electronic Lab Notebook KW - Education PY - 2024 AN - OPUS4-61138 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beygi Nasrabadi, Hossein T1 - Platform MaterialDigital (PMD) approach for the integration and management of FAIR low cycle fatigue (LCF) testing data N2 - This study represents the generation and storage of findable, accessible, interoperable, and reusable (FAIR) fatigue testing data by utilizing the Platform MaterialDigital (PMD) core ontology (PMDco) as well as some containerized PMD-server applications. Based on the specifications of the ISO 12106:2017-03 standard [1] and the acquired test reports of the mechanical testing facility, a highly comprehensive process graph of the fatigue testing procedure was created. Consequently, the PROV Ontology (PROVO) and PMDco [2] were used as upper-level ontologies to model the fatigue testing ontology (FTO). A part of the FTO classes hierarchy is shown in Fig. 1, where all the concepts of test procedure, test apparatus, test piece, and test properties were respectively located in the appropriate hierarchies of pmd:Process (prov:Activity), pmd:ProcessingNode (prov:Agent), pmd:Object (prov:Entity), and pmd:ValueObject (prov:Entity) classes. FTO is publicly available via the GitLab repository [3]. Reusing these upper-level ontologies and materials testing standards not only improves FTO's compatibility with other ontologies but also ensures its acceptance and deployment in industry [4]. The fatigue testing process graph has also been designed in such a manner that it allows for the entire mapping of testing metadata. In this respect, low-cycle fatigue (LCF) experiments were carried out on several cast copper alloys at various strain ratios, and the resulting CSV test report files were stored in a public repository [5]. Eventually, the processes of mapping the experimental test data into the fatigue process graph, converting the RDF data, storage of the triples in a triple store, and SPARQL query from the obtained triples are evaluated by different PMD-based tools like PMD OntoDocker [6]. T2 - MSE2024 CY - Darmstadt, Germany DA - 24.09.2024 KW - Digitalization KW - FAIR KW - Low cycle fatigue PY - 2024 AN - OPUS4-61151 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beygi Nasrabadi, Hossein T1 - Nb and Cr coating the CuNi3SiCr powders for low-power laser-based powder bed fusion processing of copper alloys N2 - The laser-based powder bed fusion (PBF-LB/M) processing of high-density copper components is mainly performed with high laser powers due to the low laser absorption of copper powders [1-2]. Metal coating the copper particles has been investigated in this research as an approach for increasing the laser absorption of the feedstock and processing of highly dense copper alloys with low-power lasers. CuNi3SiCr powders were coated with the thin and uniform metallic shells of Nb (60 ± 10 nm) using a rotating Direct Current Magnetron Sputtering Physical Vapor Deposition (DCMS-PVD) reactor. Using such metal-coated particles, copper parts of 98.14% relative density were printed with the PBF-LB/M parameters of 200 W laser powers, 800 mm/s scanning speed, 55 µm hatch distance, and 25 µm layer thickness. The X-ray computed tomography (XCT), scanning electron microscope (SEM), and energy dispersive spectroscopy (EDS) investigations show that partial oxidation of Nb-coated particles is responsible for the development of lack-of-fusion holes between the printed layers. An approach based on the nanoindentation and electron backscattered diffraction (EBSD) measurements was utilized to evaluate the correlation between the crystallographic orientations and mechanical properties of the produced samples. In this approach, arrays of indentations (Fig. 1a) were applied on four planes of the samples trimmed in different directions. The EBSD images of these indentation regions reveal the location of each indent in colored grains of different orientations. Here, a microstructure with columnar grains and a high texture intensity of 9.2 has been observed in the plane perpendicular to the building direction. This plane comprises a mixture of red-, green-, and blue-colored grains, while the measured average hardness (H) and indentation modulus (Er) were increased from red grains to green and blue ones, respectively (Fig. 1b). Eventually, the nanoindentation load-displacement curves of [001], [101], and [111] grains (Fig. 1c) were utilized for modeling the elastoplastic features of the produced samples. T2 - MSE2024 CY - Darmstadt, Germany DA - 24.09.2024 KW - Coating KW - Laser-based powder bed fusion processing KW - Copper PY - 2024 AN - OPUS4-61149 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Han, Ying T1 - The influence of overaging on high cycle fatigue of Al-alloy EN AW-2618A N2 - The aluminum alloy EN AW-2618A (2618A) is a precipitation hardened high strength alloy that is used at elevated temperatures in the transportation and aerospace industries. The main alloying elements are Cu and Mg which form a coarse intermetallic primary phase (Al9FeNi) of several µm in size. This phase is responsible for the long-term high temperature creep resistance. The basic strength is due to the precipitation of the so-called S-phase (Al2CuMg) of nm-size, which is known to coarsen during service at elevated temperatures. Previous projects have characterized the alloy in terms of strength, low cycle fatigue (LCF) and creep behavior, especially at high temperatures (up to 190 °C). Both the T61 and overaged states were used. In addition, the microstructural changes associated with overaging were extensively studied and quantified microscopically [1-2]. However, data on high cycle fatigue (HCF) is still very limited. Therefore, this study [3] investigates the influence of overaging on HCF of 2618A. For this purpose, axial HCF tests were performed at room temperature on two overaged states which are aged for 10 h and 1000 h at 230 °C. Electron microscopy was used to characterize the coarsening of the S-phase from the two overaged states. Fractographic studies were also performed to investigate the influence of the primary phase on the fatigue life. T2 - MSE 2024 CY - Darmstadt, Germany DA - 24.09.2024 KW - Fatigue KW - Aluminum alloy KW - EN AW-2618A PY - 2024 AN - OPUS4-61188 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lemke, J. A1 - Biegler, M. A1 - Rethmeier, Michael T1 - Fließfähigkeitsanalyse zweier Pulverfraktionen aus AISI 316L und resultierende Bauteildichte DED-LB aufgebauter Quader N2 - Die Fließfähigkeit von Metallpulvern gilt als wichtige Pulvereigenschaft für den additiven Aufbau mittels Laser, wobei bisher wenige Arbeiten die Auswirkungen im Laserpulverauftragschweißen (Engl.: Directed Energy Deposition DED-LB) untersuchen. Arbeiten, die sich mit den Pulvereigenschaften für Pulverbettverfahren beschäftigen, zeigen Korrelationen zwischen Partikelgrößenverteilung und Fließeigenschaften mit der Bauteildichte und den mechanischen Eigenschaften. Sie bewerten insbesondere Pulverbettdichte und -stabilität. In der vorliegenden Arbeit werden daher die Eigenschaften zweier Pulverfraktionen (20 µm – 63 µm und 63 µm – 150 µm) des austenitischen Stahls AISI 316L und deren freien Ausfluss im Vergleich zur Pulverdichte untersucht. Die Untersuchungen zeigen, dass die feinere Pulverfraktion eine um 14,5 % höhere Durchflussrate erzielt als die gröbere Fraktion. korreliert die Ergebnisse zur inneren Porosität und Partikelgrößenverteilung. Die Analyse der Bauteilqualität zeigt einen geringen Einfluss der Korngrößenverteilung auf die Porosiät der DED-LB aufgebauten Quader. T2 - 44. Assistentenseminar Fügetechnik der WGF CY - Päwesin, Germany DA - 20.09.2023 KW - 316L KW - Fließfähigkeit KW - DED-LB KW - Hall-Flow KW - Metallpulver PY - 2024 SP - 131 EP - 140 AN - OPUS4-60723 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stegemann, Robert A1 - Cabeza, Sandra A1 - Pelkner, Matthias A1 - Lyamkin, Viktor A1 - Sonntag, Nadja A1 - Bruno, Giovanni A1 - Skrotzki, Birgit A1 - Kreutzbruck, Marc T1 - Evaluation of high spatial resolution imaging of magnetic stray fields for early damage detection N2 - The paper discusses the evaluation of elastic and plastic strain states in two low-carbon steels of the same steel group with high spatial resolution GMR (giant magneto resistance) sensors. The residual stress distributions of tungsten inert gas welded plates were determined by means of neutron diffraction as a reference. The normal component of local residual magnetic stray fields arise in the vicinity of the positions of maximum stress. The experiments performed on flat tensile specimen indicate that the boundaries of plastic deformations are a source of stray fields. The spatial variations of magnetic stray fields for both the weld and the tensile samples are in the order of the earths magnetic field. T2 - 43rd Annual Review of Progress in Quantitative Nondestructive Evaluation, Volume 36 CY - Atlanta, Georgia, USA DA - 17.07.2016 KW - Plastic deformation KW - GMR KW - Neutron diffraction KW - Residual stress KW - Microstructure KW - Low carbon steel KW - TIG weld PY - 2017 SN - 978-0-7354-1474-7 DO - https://doi.org/10.1063/1.4974688 SN - 0094-243X VL - 1806 IS - 1 SP - Article UNSP 110010-1 EP - 10 PB - AIP Publishing CY - Melville, NY 11747 AN - OPUS4-39279 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Silverstein, R. A1 - Sobol, Oded A1 - Böllinghaus, Thomas A1 - Unger, Wolfgang A1 - Eliezer, D. T1 - Hydrogen behavior in SAF 2205 duplex stainless steel N2 - This paper describes austenitic-ferritic duplex stainless steels, SAF 2205, in the presence of hydrogen. The duplex stainless steels (DSS) properties include excellent resistance to stress corrosion cracking, high strength and good weldability. Those steels are preferably used in industries combining hydrogen and loads. Hydrogen location in addition to hydrogen binding energy with the steel's defects are of great importance for the analysis of hydrogen embrittlement model in that steel. It is known from previously published works that the susceptibility to hydrogen embrittlement will depend on the competition between reversible and irreversible traps; meaning a direct relation to the hydrogen's state and position in the steel. In this work, we examine the local hydrogen concentration, trapping and distribution by two modern and advanced techniques: thermal desorption spectrometry (TDS) and we support it by time of flight-secondary ion mass spectrometer (ToF-SIMS). In this paper, we support and give for the first time new insights and better understanding to the hydrogen embrittlement mechanism in SAF 2205. The trapping energies levels were calculated using TDS and Lee and Lee's model. This model revealed reversible in addition to irreversible trapping sites. Also the trapping controlling mechanism was found to be a combination of detrapping controlled mechanism and diffusion controlled mechanism. The use of ToF-SIMS for local imaging the distribution of hydrogen species supports the discussion of the different hydrogen traps in this type of steel. The hydrogen embrittlemet phenomenon in SAF 2205 will be discussed in details in that paper. KW - Hydrogen trapping KW - Duplex stainless steel KW - Thermal desorption spectrometry (TDS) KW - ToF-SIMS PY - 2017 DO - https://doi.org/10.1016/j.jallcom.2016.11.184 SN - 0925-8388 SN - 1873-4669 VL - 695 SP - 2689 EP - 2695 PB - Elsevier B.V. AN - OPUS4-38856 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Lobster workflow and applications N2 - This talk introduced bonding analysis to the participants of the school including several examples of its usefulness. Additionally, I talked in detail about the workflows related to bonding analysis within the atomate2 workflow library. I then showed how the workflow was applied to build a very large bonding data database that can now be used for machine learning of materials properties. T2 - "Automated ab initio workflows with Jobflow and Atomate2" CECAM Flagship school CY - Lausanne, Switzerland DA - 17.03.2025 KW - Automation KW - Materials design KW - Machine learning KW - Thermal conductivity KW - Inorganic materials KW - High-throughput PY - 2025 AN - OPUS4-62948 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hilgenberg, Kai A1 - Rethmeier, Michael A1 - Steinhoff, K. T1 - Surface structuring by pulsed laser implantation N2 - Micrometric surface topologies are required for a wide range of technical applications. While lowered surface features have been used for many years to improve the tribological behavior of contacting surfaces, there are also other fields of application, where the potential of elevated surface features is known, e. g. for metal forming tools. However, the demand for a high wear resistance of these structures often inhibits an industrial application. A solution is offered by structuring techniques that use additional material. A promising approach is the localized dispersing of hard ceramic particles by pulsed laser radiation, the so-called laser implantation. This paper describes the potential to adjust the geometry as well as the mechanical properties of laser implanted surfaces by means of microstructural and topological investigations. Afterwards, results of a wear test are given and different applications for this structuring technique are discussed. It can be shown that dome-shaped or ring-shaped structures on a micrometric scale can be produced with high hardness and wear resistance. T2 - THERMEC 2016: 9th International Conference on Processing & Manufacturing of Advanced Materials CY - Graz, Austria DA - 29.05.2016 KW - Surface structuring KW - Metal forming tools KW - Laser implantation KW - Laser dispersing PY - 2017 DO - https://doi.org/10.4028/www.scientific.net/MSF.879.750 SN - 1662-9752 VL - 879 SP - 750 EP - 755 PB - Trans Tech Publications CY - Schweiz AN - OPUS4-38927 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madia, Mauro T1 - Ermittlung der Schwingfestigkeit von technischen Legierungen mittels bruchmechanischer Methoden N2 - Die Arbeit beschreibt die Arbeitsphasen zur Entwicklung einer Prozedur zur bruchmechanischen Ermittlung der Schwingfestigkeit von technischen Legierungen. In dieser Hinsicht sind die experimentelle Ermittlung von Werkstoffkennwerten, die analytische Modellierung des Ermüdungsrisswachstums und eine ausreichende Validierung von Bedeutung. Um die Schwingfestigkeit von Komponenten adäquat ermitteln zu können, müssen die folgenden Aspekte in der Modellierung betrachtet werden: Die statistische Eingabe von Modellparametern, die Berücksichtigung von Kurzrisswachstum und ggf. die Mehrfachrisswachstum, bzw. die Rissinteraktion. T2 - DVM Fortbildungsseminar CY - Mittweida, Germany DA - 13.02.2017 KW - Schweißverbindungen KW - Schwingfestigkeit KW - Bruchmechanik KW - IBESS-Projekt PY - 2017 AN - OPUS4-39265 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hübert, Thomas A1 - Kemnitz, Erhard T1 - Wood protection with nanoparticles: MgF2 and CaF2 N2 - The potential of alkaline earth metal Fluoride nanoparticles was tested for protection of wood against fungi and termites. These nanoparticles are ideal for wood protection. T2 - School of Analytical Sciences Poster Session CY - Berlin, Germany DA - 06.12.2016 KW - Wood preservation KW - Fluorides KW - Nanoparticles PY - 2016 AN - OPUS4-39141 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Böllinghaus, Thomas A1 - Holler, K. A1 - Kannengießer, Thomas A1 - Schobbert, H. T1 - Nd: YAG laser plasma powder hybrid welding of austenitic stainless steels N2 - As an approach towards more rough industrial laser welding applications, the Nd:YAG laser welding process has been coupled to the plasma powder welding process for the first time. Process stabilities have been achieved by such hybrid welding which are even better than those known from previous coupling of the laser process with gas metal arc welding (GMAW), for instance. The present contribution focuses on the technology and potentials of the novel laser hybrid welding technique and addresses the realisation and the perspectives for practical applications. The experimental results demonstrate that the new process coupling enables welding of austenitic stainless steels in the thickness range between 3 mm and 8 mm at various weld geometries and joint configurations and at welding speeds exceeding 2 m/min. In addition it has been proven that the laser plasma powder arc welding (LPPAW) technique can also be applied to out-of-position conditions. Continuous advancement of the welding equipment ensures a high gap bridging ability and levelling of misalignment due to higher powder feeding rates. The recent development of a new plasma powder torch even provides a higher efficiency of powder feeding and guarantees smoth weld surfaces. Up to the present, the investigations demonstrated that the novel laser plasma powder hybrid welding technique offers all perspectives for application in pipe fabrication, ship building and offshore as well as transportation industry. T2 - Seminar in Mechanical and Metallurgical Approaches to New Joining Process CY - Awaji Island, Japan DA - 20.07.2004 KW - Nd:YAG KW - Laser plasma KW - Powder KW - Hybrid KW - Welding KW - Austenitic stainless steels PY - 2004 SP - 140 EP - 145 CY - Japan AN - OPUS4-39261 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Steffens, B. R. A1 - Böllinghaus, Thomas A1 - Shoales, G. A. A1 - Rhode, Michael ED - Somerday, B. P. ED - Sofronis, P. T1 - Hydrogen dependent material properties of UHSS for aerospace applications N2 - Quantitative investigations of hydrogen dependent properties of aircraft landing gear materials have only scarcely been carried out in the past. They are essential for respective component life time assessments. To better understand the behavior of these landing gear materials in a hydrogen rich environment, specimens were charged in the condition as delivered with known concentrations of hydrogen and then mechanically tested to evaluate the degradation effects. The present contribution is focused on evaluating the hydrogen concentration dependent material properties and the respective fracture topographies of the two investigated steels, and then continued by the comparison of the results with other previously investigated martensitic steels in order to better understand the thresholds for these materials to maintain structural integrity. T2 - International Hydrogen Conference 2016 CY - Jackson Lake Lodge, Moran, WY, USA DA - 11.09.2016 KW - Material properties KW - Hydrogen assisted cracking KW - Degradation KW - Aerospace materials KW - Ultra high strength steels PY - 2017 SN - 978-0-7918-6138-7 DO - https://doi.org/10.1115/1.861387_ch12 SP - 123 EP - 131 PB - ASME CY - New York, USA AN - OPUS4-42504 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Rhode, Michael A1 - Münster, C. A1 - Mente, Tobias A1 - Böllinghaus, Thomas ED - Somerday, B.P. ED - Sofronis, P. T1 - Influence of experimental conditions and calculation method on hydrogen diffusion coefficient evaluation at elevated temperatures N2 - Literature provides a wide range of hydrogen diffusion coefficients for low alloyed steels used in power plants. In fact, experimental boundary conditions and calculation methods have influence on the determination of these coefficients. The diffusion and trapping behavior in creep-resistant steel 7CrMoVTiB10-10 has been studied. Based on experimental carrier gas hot extraction (CGHE) data, a numerical model has been developed to describe the hydrogen transport and respective hydrogen distribution at elevated temperatures. The numerical results suggest that common calculation methods for diffusion coefficients are limited for experimental data analysis. The sample preparation time before CGHE experiment influences the determined diffusion coefficients with the consequence that non-homogeneous hydrogen concentration profiles have to be considered in the simulations. KW - Temperature effect KW - Hydrogen diffusion KW - Creep-resistant steel KW - Hydrogen assisted cracking KW - Carrier gas hot extraction PY - 2017 SN - 978-0-7918-6138-7 DO - https://doi.org/10.1115/1.861387_ch56 SP - 495 EP - 503 PB - ASME CY - New York, USA ET - 1 AN - OPUS4-42502 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zerbst, Uwe A1 - Madia, Mauro A1 - Vormwald, M. T1 - Fatigue strength and fracture mechanics N2 - If fracture mechanics shall be applied to the total lifetime respectively the fatigue limit of components (within the meaning of the S-N curve approach) it has to address four challenges: (a) It has to adequately describe so-called short crack propagation, which cannot be based on the common long crack concepts for principle reasons. Since the crack size is in the order of the plastic zone size, the modelling of short crack propagation cannot be based on the common linear elastic Delta K concept. Instead, an elastic-plastic parameter such as the cyclic J integral has to be applied. A second point is that the crack closure concept has to be modified in that the crack opening stress is not a constant, crack size- independent parameter but shows a transient behaviour with increasing short crack size. (b) It has to provide a meaningful definition of the initial crack dimensions as the starting point for an S-N curve relevant (residual) lifetime analysis. This can be based either on the (statistical) size of material defects which can be treated as cracks or by the size of the crack which would arrest subsequent to early crack propagation, whatever is larger. (c) It has to cope with the problem of multiple cracks for load levels higher than the fatigue limit such as it occurs in many applications in the absence of very large initial defects. (d) This requires consequent statistical treatment taking into account variations in the local geometry of the area where crack initiation has to be expected as well as the scatter in the initial crack size and in the material data used for the analyses. T2 - 2nd International Conference on Structural Integrity CY - Funchal, Madeira, Portugal DA - 04.09.2017 KW - Fatigue strength KW - Fracture mechanics KW - Initial crack size KW - Short crack propagation KW - Multiple crack propagation PY - 2017 AN - OPUS4-42546 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Theiler, Geraldine T1 - Effects of UV radiation on the friction behavior of thermoplastic polyurethanes N2 - The effects of UV radiation and humidity condition on the frictional properties of TPU materials are presented in this paper. Photooxidative degradation of polymer leads to deterioration of physical and mechanical properties, which affect its tribological behavior significantly. Unfilled TPUs lose their anti-slip properties. T2 - The 6th World Tribology Congress (WTC 2017) CY - Beijing, China DA - 17.09.2017 KW - TPU KW - UV radiation KW - Friction PY - 2017 AN - OPUS4-42440 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madia, Mauro T1 - Approximation of the crack driving force for cracks at notches under static and cyclic loading N2 - The work deals with the efficient calculation of the elastic-plastic crack driving force (J-integral for monotonic loading andΔJ-integral under cyclic loading) for short cracks at notches as essential parameter for the reliable static and fatigue assessment of notched structures. The J- or ΔJ-integral is calculated based on analytical solutions for stress intensity factors, estimated by means of well-known weight function solutions in the case of cracks under power-law stress distributions. A plasticity-correction function is applied to the stress intensity factors to obtain the final expression of the crack driving force. The comparison between analytical solutions and finite element calculations in case of cracks at the weld toe in welded joints shows good agreement. T2 - 2nd International Conference on Structural Integrity CY - Funchal, Madeira, Portugal DA - 04.09.2017 KW - Structural integrity KW - Fracture mechanics KW - Crack driving force KW - Notches PY - 2017 AN - OPUS4-42558 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Rethmeier, Michael A1 - Gumenyuk, Andrey A1 - Bakir, Nasim T1 - Entwicklung eines Verfahrens zur Untersuchung der Heißrissresistenz lasergeschweißter Verbindungen N2 - In den letzten Jahrzehnten hat sich die Strahlschweißtechnik signifikant weiterentwickelt und als effizientes und wirtschaftliches Werkzeug in der Industrie etabliert. Für die Untersuchung der Heißrissresistenz verschiedener Werkstoffe existieren zahlreiche eigen- und fremdbeanspruchende Tests. Diese wurden aber speziell für andere Schweißverfahren, insbesondere das Lichtbogenschweißen, konzipiert. Daher besteht die Notwendigkeit eines geeigneten Heißrisstests, bei dem Werkstoffe realen Strahlschweißbedingungen ausgesetzt werden können. Die Entwicklung sowie die Standardisierung einer aussagekräftigen experimentellen Methode stellen einen wichtigen Schritt auf dem Weg zur Vermeidung von Heißrissen und damit für die Gewährleistung der Sicherheit von gefügten Bauteilen dar. Ziel der Forschungsarbeiten ist es, einen geeigneten Test zur effektiven Untersuchung der Heißrissanfälligkeit von lasergeschweißten Verbindungen zu konzipieren und zu entwickeln. KW - Heißrissresistenz PY - 2016 SN - 978-3-942541-94-7 SP - 1 EP - 110 PB - Verlag und Vertriebsgesellschaft mbH CY - Düsseldorf AN - OPUS4-41846 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Falkenreck, Thora A1 - Klein, M. A1 - Böllinghaus, Thomas T1 - Dynamic compressive behaviour of weld joints N2 - Materials used in military applications have to withstand multiple threats like ballistics and explosions. Thus, high-strength low alloyed (HSLA) steels are used. The main joining technique for metals is welding. Therefore, analysing the dynamic impact behaviour of high-strength welds is very important to fulfil these demands. Investigation of welds at high strain rates has rarely been conducted in the past. To determine the dynamic impact behaviour of hybrid laser-arc welds, the Split Hopkinson Pressure Bar (SHPB) technique was used. The base material was a quenched and tempered fine-grained armour steel with yield strength of 1100 MPa. First, a full hybrid laser-arc weld was investigated by extracting specimens consisting of weld metal and heat affected base material. The influence of two variables, the cooling time between 800 °C and 500 °C (t8/5) and strength of filler material, on the impact behaviour was studied. The cooling time t8/5 was varied by preheating to influence the microstructure in the HAZ and to analyse the effect on the hardness and dynamic compressive strength. Subsequent analysis to detail the original Investigation was carried out by dilatometer heat treatment of specimens to create homogenous subzones of the weld. These specimens have a homogenous microstructure of HAZ and were tested by SHPB to determine the stress-strain characteristics for the different microstructures of HAZ. The results of the weld specimen showed the effect of preheating and filler material strength on the dynamic compressive behaviour. The analysis of the different microstructures of the HAZ indicated that especially the tempered microstructure caused a reduction in dynamic compressive strength. KW - SHPB KW - Hybrid laser-arc weld KW - Dilatometry PY - 2017 DO - https://doi.org/10.1016/j.msea.2017.07.032 SN - 0921-5093 SN - 1873-4936 VL - 702 SP - 322 EP - 330 AN - OPUS4-41904 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sobol, Oded A1 - Nolze, Gert A1 - Saliwan Neumann, Romeo A1 - Eliezer, D. A1 - Böllinghaus, Thomas A1 - Unger, Wolfgang T1 - Novel approach to image hydrogen distribution and related phase transformation in duplex stainless steels at the sub-micron scale N2 - The effect of electrochemical charging of hydrogen on the structure of a lean duplex stainless steel LDX 2101® (EN 1.4162, UNS S32101) was examined by both Time-of-Flight secondary ion mass spectrometry and electron back-scatter diffraction. The goal is to correlate hydrogen concentration and induced structural changes. Chemical and structural characterizations were done for the same region at the sample's surface with sub-micron spatial resolution. Regions of interest were varying in size between 50 × 50 μm and 100 × 100 μm. The results show a phase transformation of austenite to mainly a defect-rich BCC and scarcely a HCP phase. The phase transformation occurred in deuterium rich regions in the austenite. KW - Time-of-flight secondary ion mass spectrometry KW - ToF-SIMS KW - Electron backscatter diffraction KW - EBSD KW - Hydrogen-assisted cracking KW - Data fusion KW - Lean duplex stainless steel PY - 2017 DO - https://doi.org/10.1016/j.ijhydene.2017.08.016 SN - 0360-3199 VL - 42 IS - 39 SP - 25114 EP - 25120 AN - OPUS4-42022 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönhals, Andreas T1 - Dielectric relaxation of discotic liquid crystals N2 - The molecular dynamics of the discotic liquid crystals like pyrene-1,3,6,8-tetracarboxylic tetra(2-ethylhexyl) ester is studied by dielectric relaxation spectroscopy. Dielectric spectroscopy shows 3 processes: a b-relaxation at low temperatures and an a-relaxation in the temperature range of the mesophases followed by conductivity. The dielectric a-relaxation is assigned to a restricted glassy dynamics in the plastic crystal as well as in the liquid crystalline phase. T2 - 16th International Symposium on Electretes CY - Leuven, Belgium DA - 04.09.2017 KW - Discotic liquid crystals PY - 2017 AN - OPUS4-41887 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Spranger, Felix T1 - Anwendung der Laserimplantation zur Strukturierung verschleißgefährdeter Werkzeuge N2 - Oberflächenstrukturierung mittels Laserimplantation ist anwendbar zur Positivstrukturierung mit TiB2, führt zu signifikanter Härtesteigerung und Verschleißfestigkeit an verschleißgefährdeten Werkzeugen. Die Steuerung der Implantgeometrie ist durch die Prozessparameter möglich. Die flexible Anordnung implantierter Bereiche ermöglicht die Erzeugung komplexer Muster zur Beeinflussung des tribologischen Verhaltens. T2 - Assistentenseminar 2017 der Wissenschaftlichen Gesellschaft Fügetechnik e.V. im DVS CY - Rabenau bei Dresden, Sachsen, Germany DA - 06.09.2017 KW - Laserimplantation KW - Oberflächenstrukturierung PY - 2017 AN - OPUS4-41923 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Artinov, Antoni T1 - Äquivalente Wärmequellenmodellierung beim Hochleistungslaserstrahlschweißen dicker Bleche N2 - Der vorgestellte Modellierungsprozess dient zur Abschätzung einer geeigneten äquivalenten Wärmequelle und Berechnung des thermischen Verhaltens beim Laserstrahlschweißen. Die Methode Kombiniert die Vorteile von gägngigen Simulationsverfahren und reduziert die berücksichtigte Anzahl an physikalischen Aspekten und Kalibrierungsparameter. Durch die modellierten physikalischen Phänomene konnten die Informationen über die Strömung im Schmelzbad und dessen Einfluss auf die resultierende lokale Temperaturverteilung und folglich auf das transiente Temperaturfeld gewonnen werden. Dadurch wurde die Simulatioszeit(inkl. Kalibrierungsaufwand) auf weniger als einen Tag Rechenzeit verringert. T2 - Assistentenseminar 2017 der Wissenschaftlichen Gesellschaft Fügetechnik e.V. im DVS CY - Rabenau bei Dresden, Sachsen, Germany DA - 06.09.2017 KW - Hochleistungslaserstrahlschweißen KW - Prozesssimulation KW - Äquivalente Wärmequelle KW - Knotenweise Zwangsbedingungen KW - Bewegtes Gitter PY - 2017 AN - OPUS4-42085 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fritzsche, André T1 - Elektromagnetische Porenreduktion beim Laserstrahlschweißen von Aluminium-Druckgusslegierungen N2 - - Erfolgreiche Porenreduktion beim Laserstrahlschweißen von Aluminium-Druckguss unter EM-Einfluss von bis zu 75 % Flächenanteil - Entfernung von großvolumiger Poren aus dem Schmelzbad - Einige kleine metallurgische Poren verbleiben im Schmelzbad aufgrund des Volumen-Flächenverhältnisses - Restporosität ist abhängig vom Ausgangsgasgehalt im Grundmaterial T2 - Assistentenseminar 2017 der Wissenschaftlichen Gesellschaft Fügetechnik e.V. im DVS CY - Rabenau bei Dresden, Sachsen, Germany DA - 06.09.2017 KW - Aluminium-Druckguss KW - Laserstrahlschweißen KW - Elektromagnetische Porenreduktion KW - Auftriebskräfte PY - 2017 AN - OPUS4-41922 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pelegrina, J. L. A1 - Olbricht, Jürgen A1 - Yawny, A. A1 - Eggeler, G. T1 - Temperature-induced transformations and martensitic reorientation processes in ultra-fine-grained Ni rich pseudoelastic NiTi wires studied by electrical resistance N2 - Temperature-induced, stress-induced martensitic phase transitions and martensite reorientation process in Ni rich (50.9 at.%) NiTi pseudoelastic NiTi wires with ultra-fine grained (UFG) microstructure were studied by electrical resistance measurements. Measurements of the electrical resistance as a function of temperature at different constant mechanical loads accompanied by complementary experiments with variable loads at constant temperature were performed. Results show that the transformation mechanisms in UFG microstructures exhibit a higher level of complexity when compared with those characterizing the behavior of other microstructures (e.g., recrystallized or larger grains size). It was found that a threshold stress level below 150 MPa delimits the transition from a homogeneous (low stress) to localized but reversible Lüders type transformation (high stress) when the transformations are induced under constant applied stress and that reorientation processes require stresses of 100 MPa in the present UFG wires. Even though the strain evolutions do not always show two distinct yielding events during cooling or heating, electrical resistance measurements proved that a two-step transformation involving R-phase and B19' martensite was always present in the extended range of temperatures and stresses investigated here. KW - Shape memory alloys KW - NiTi KW - Martensitic transformation KW - Electrical resistance PY - 2018 DO - https://doi.org/10.1016/j.jallcom.2017.12.009 SN - 0925-8388 VL - 735 SP - 2574 EP - 2583 PB - Elsevier AN - OPUS4-43549 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hoyer, C. A1 - Pfütze, C. A1 - Plarre, Rüdiger A1 - Trommler, U. A1 - Steinbach, S. A1 - Klutzny, Kerstin A1 - Holzer, F. A1 - Rabe, C. A1 - Höhlig, B. A1 - Schmidt, S. A1 - Roland, U. T1 - Chemical-free pest control by dielectric heating with radio waves and microwaves: Thermal effects N2 - Thermal pest control with hot air is widely accepted as an alternative to chemical methods. However, it requires relatively long treatment times owing to the low thermal conductivity of wood. Direct dielectric heating that applies radio waves or microwaves has the advantage of more homogeneous heating. However, Sound experimental data on this technique are currently rare. Therefore, the thermal treatment of wood-destroying insects with radio waves and microwaves was studied with two model pests, Anobium punctatum and Hylotrupes bajulus, and with Tenebrio molitor as a reference. The secure elimination of pests was achieved, and the corresponding treatment time was in the range of a few minutes. Temperature profiles were more homogeneous when applying radio waves. KW - Dielectric heating KW - Microwaves KW - Pest control KW - Radio waves KW - Wood protection PY - 2018 DO - https://doi.org/10.1002/ceat.201600712 SN - 1521-4125 SN - 0930-7516 VL - 41 IS - 1 SP - 108 EP - 115 PB - Wiley-VCH CY - Weinheim AN - OPUS4-43527 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rethmeier, Michael T1 - Datenbasierte Regelalgorithmen für das automatisierte MSG-Engspaltschweißen auf Basis vernetzter Sensorik N2 - Digital vernetzte Sensorik für Erfassung von Prozessgrößen - Datenbankstruktur zur Integration sämtlicher Messgrößen - In-situ Korrelation zwischen Prozessparametern und Schweißergebnis auf Basis künstlicher Intelligenz - Sukzessiver Aufbau an Prozesswissen selbstlernendes System - Prozessregelung MSG-Engspaltschweißen -Adaptiver Pendelwinkelkeine Vorgabe durch Anwender notwendig gleichmäßiger Flankeneinbrand -Füllgradregelung Vorgabe einer Zielaufbauhöhe durch Anwender autarke Regelung der Prozessgrößenfür gleichmäßige Füllhöhe bei Variation der Spaltbreite T2 - Schweißen und Schneiden 2017 CY - Düsseldorf, Germany DA - 25.09.2017 KW - Datenbankstruktur KW - Prozessparametern KW - selbstlernendes PY - 2017 AN - OPUS4-43531 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madia, Mauro T1 - Multiple crack initiation and propagation in weldments under fatigue loading N2 - The work aims at addressing the modelling and implementation of criteria for multiple crack propagation, including interaction and coalescence, for a more reliable fracture mechanics-based prediction of stress-life curves for weldments. A large experimental work is presented in which micro-cracks have been made visible by heat-tinting at successive stages of fatigue life of the welded specimens. Here the correlation between the number of initiation sites and the applied stress level has been also investigated. The criteria have been implemented in in-house software, which allows multiple fatigue crack propagation, and validated against selected experimental tests. The results have shown that the modelling of multiple crack propagation and interaction is crucial for the prediction of the fatigue strength of weldments, both in finite and infinite life regime. T2 - FDMD 2017 CY - Lecco, Italy DA - 19.09.2017 KW - Weldments KW - Fatigue strength KW - Multiple crack propagation KW - Short cracks PY - 2017 AN - OPUS4-43857 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rethmeier, Michael T1 - Unterpulverschweißen von Großrohren N2 - Unterpulverschweißen von Großrohren ist eine einzigartige Anlagentechnik im Bereich der Forschung. Es werden verschiedene Experimente durchgeführt und erläutert. Als weiteres Thema wurde das Längsnahtschweißen von Großrohren behandelt sowie verschiedene Versuche dazu durchgeführt. T2 - Fraunhofer IPK Kuratorium CY - Berlin, Germany DA - 17.11.2017 KW - Unterpulverschweißen KW - Längsnahtschweißen KW - Großrohre PY - 2017 AN - OPUS4-43608 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skrotzki, Birgit T1 - Mechanische Werkstoffeigenschaften bei hoher Temperatur N2 - Der Vortrag behandelt die Herausforderungen bei der mechanischen Kennwertermittlung für Metalle bei hoher Temperatur. T2 - Festkolloquium 50 Jahre Institut für Werkstoffe CY - Bochum, Germany DA - 13.09.2018 KW - Kennwertermittlung KW - Mechanisches Verhalten KW - Hochtemperatur PY - 2018 AN - OPUS4-46014 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Röhsler, Andreas T1 - Analysis of deuterium in austenitic stainless steel AISI 304L by Time-of-Flight Secondary Ion Mass Spectrometry N2 - Due to their excellent combination of ductility, strength and corrosive resistance, austenitic stainless steels (ASS) are widely used in many industrial applications. Thus, these steel grades can be found as structural components in the (petro-)chemical industry, in offshore applications and more recent for storage and transport of hydrogen fuel. Steels employed for these applications are exposed to aggressive environments and hydrogen containing media. The ingress and accumulation of hydrogen into the microstructure is commonly observed during service leading to a phenomenon called “hydrogen embrittlement”. A loss in ductility and strength, the formation of cracks and phase transformations are typical features of this hydrogen-induced degradation of mechanical properties. Although, great efforts are made to understanding hydrogen embrittlement, there is an ongoing debate of the underlying mechanisms. This knowledge is crucial for the safe use and durability of components on the one side and the development of new materials on the other. Time-of-flight secondary ion mass spectrometry (ToF-SIMS) was proven to be a powerful tool for depicting the distribution of the hydrogen isotope deuterium in the microstructure of austenitic and duplex steels. The combination with imaging techniques such as electron backscatter diffraction (EBSD) and scanning electron microscopy (SEM), delivering structural and morphological information, creates a comprehensive picture of the hydrogen/deuterium-induced effects in the materials. All the gathered data is treated with principal component analysis (PCA) and data fusion to enhance the depth of information. The mobility of hydrogen and deuterium in a steel microstructure is affected by external mechanical stress. To investigate the behaviour of deuterium in a strained microstructure, a new in situ experimental approach was developed. This gives the possibility of analysing samples in the SIMS instrument simultaneously to four-point-bending-tests. Specimens made from ASS AISI 304L were electrochemically charged with deuterium instead of hydrogen. This necessity stems from the difficulty to separate between artificially charged hydrogen and hydrogen existing in the pristine material or adsorbed from the rest gas in the analysis chamber. Nonetheless, similar diffusion, permeation and solubility data allow to draw qualitative conclusions from the experiments, which are relevant for the application addressed. T2 - SIMS Europe 2018 CY - Münster, Germany DA - 16.09.2018 KW - Hydrogen KW - Deuterium KW - Austenitic stainless steel KW - SIMS PY - 2018 AN - OPUS4-46029 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Szymoniak, Paulina T1 - Dynamics of nanoscopically confined PVME in thin films of an asymmetric miscible PVME/PS blend N2 - In recent years, substantial efforts have been devoted to investigating nanoscopic confinement of polymers, and its effect on glassy dynamics. Broadband Dielectric Spectroscopy (BDS) was used to study the dynamics of ultra-thin films of PVME/PS 50/50 wt% blend, employing a novel nano-structured capacitor sample arrangement. The investigated system shows a complex dynamic behavior. First, an α-relaxation, related to a bulk-like layer was found. Second, an α’-relaxation was observed, characteristic for dynamically asymmetric blends, where the out of equilibrium dynamics is attributed to weakly-cooperative PVME segments relaxing within a frozen environment of PS segments. Third, for thinnest films, an Arrhenius-like process was dominant in the dielectric spectra, indicating localized fluctuations of the segments. Relaxation rates of this process resembled that of the degenerated α-relaxation of the adsorbed layer, found for pure PVME [1], thus it was assigned accordingly. For thinnest films, this process undergoes a further confinement, due to the topological constraints, introduced by PS. Such multiple confinement effect has not been reported for ultra-thin films of polymer blends, before this study [2]. [1] Madkour, S. et al. ACS Appl. Mater. Interfaces 2017, 9, 7535. [2] Madkour, S. et al. ACS Appl. Mater. Interfaces 2017, 9, 37289. T2 - 10th Conference on Broadband Dielectric Spectroscopy and its Applications CY - Brussels, Belgium DA - 26.08.2018 KW - Polymer blends KW - Thin polymer films KW - Dielectric spectroscopy KW - Specific heat spectroscopy PY - 2018 AN - OPUS4-45919 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Duarte, Larissa A1 - Madia, Mauro A1 - Zerbst, Uwe A1 - Schönherr, J. A. T1 - Ermittlung des intrinsischen Schwellenwerts und dessen Validierung als Werkstoffparameter N2 - Die Anwendung bruchmechanischer Methoden zur schadenstoleranten Bauteilauslegung ist für zyklische Lasten im Bereich der Paris-Geraden Stand der Technik. Technisch relevant sind jedoch häufig geringere Lasten im Schwellenwertbereich der d𝑎/d𝑁-Δ𝐾-Kurve. Aufgrund des großen Einflusses von Rissschließeffekten ist dessen Bestimmung jedoch nicht nur aufwändig, sondern auch potenziell fehlerbehaftet. Die Bauteilauslegung erfolgt zweckmäßigerweise auf der Basis effektiver, d. h. rissschließkorrigierter Rissfortschrittsdaten. Von großer Bedeutung ist auch der intrinsische Schwellenwert, unterhalb dessen keine Risserweiterung mehr eintritt. In diesem Forschungsprojekt erfolgte eine Untersuchung des Einflusses verschiedener Prüfverfahren und Umgebungsbedingungen auf die Ermittlung des Schwellenwerts gegen Ermüdungsrissausbreitung Δ𝐾th. Es wurden statistisch abgesicherte Empfehlungen zur experimentellen Ermittlung des intrinsischen Schwellenwerts Δ𝐾th,eff abgeleitet. Dieser dient auch als Eingangsparameter einer weiterentwickelten Prozedur zur Bauteilauslegung auf der Basis bei einem Lastverhältnis von 𝑅 ≈ 0,8 ermittelter, effektiver, Rissfortschrittsdaten. Es zeigte sich, dass die bei einem Lastverhältnis von 𝑅 ≈ 0,8 in Laborluft bei höherer Prüffrequenzen (≥90 Hz) ermittelten Schwellenwerte eine konservative Abschätzung des intrinsischen Schwellenwerts erlaubten. Bei Lastverhältnissen 𝑅 ≪ 0,8 wurde ein teilweise stark ausgeprägter Einfluss extrinsischer Effekte auf das Rissfortschrittsverhalten festgestellt. Eine Untersuchung der Bruchflächen ergab Oxidschichtdicken in der Größenordnung mehrerer hundert Nanometer. Bei Reduktion der Prüffrequenz auf ≈55 Hz und Prüfung in feuchter Luft (60 % r.F. und 80 % r.F.) konnte auch bei 𝑅 = 0,8 Rissschließen beobachtet werden. Die weiterentwickelte Prozedur zur Bauteilauslegung auf Basis effektiver Rissfortschrittsdaten lieferte aber stets konservative Ergebnisse in einem tolerierbaren Fehlerbereich und ist deshalb zur Anwendung geeignet. Die im Projekt gewonnenen Erkenntnisse tragen zu einer robusten Bauteilauslegung auf bruchmechanischer Basis bei. Der stark reduzierte Versuchsumfang bei Nutzung effektiver Rissfortschrittsdaten gegenüber der Ermittlung von spannungsverhältnisabhängigen Rissfortschrittskurven beschleunigt und vereinfacht die Bauteilauslegung auf Basis bruchmechanischer Methoden. KW - Schwellenwert gegen Ermüdungsrissausbreitung KW - Einflussfaktoren auf Rissfortschrittsdaten KW - Bauteilauslegung KW - Rissschließeffekte PY - 2023 SN - 978-3-96780-151-4 SP - 1 EP - 190 PB - Forschungsvereinigung Stahlanwendung e. V. CY - Düsseldorf AN - OPUS4-58459 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beygi Nasrabadi, Hossein A1 - Skrotzki, Birgit T1 - Ontology-oriented modeling of the Vickers hardness knowledge graph N2 - This research deals with the development of the Vickers hardness knowledge graph, mapping the example dataset in them, and exporting the data-mapped knowledge graph as a machine-readable Resource Description Framework (RDF). Modeling the knowledge graph according to the standardized test procedure and using the appropriate upper-level ontologies were taken into consideration to develop the highly standardized, incorporable, and industrial applicable models. Furthermore, the Ontopanel approach was utilized for mapping the real experimental data in the developed knowledge graphs and the resulting RDF files were successfully evaluated through the SPARQL queries. T2 - ICMMM 2023: 10th International Conference on Mechanics, Materials and Manufacturing CY - Washington, D.C., USA DA - 18.08.2023 KW - Ontology KW - Knowledge graph KW - Data mapping KW - Vickers hardness KW - FAIR data PY - 2023 AN - OPUS4-58100 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strommer, Bettina T1 - Anisotropy in natural rubber / graphene nanocomposites N2 - The incorporation of nanoscale particles into elastomers enable a boost in performance and/or a distinct reduction of conventional filler loadings due to their high surface to volume ratio. 2D layered nanoparticles like graphene and graphene-related materials provide a great potential as effective fillers in rubber, especially by enhancing mechanical and barrier properties. The type and properties of the nanoparticles, their interface and the elastomeric matrix materials influence the technical behavior, and therefore the potential application fields of such rubber nanocomposites. Especially crucial for the efficiency of the nanofiller, however, is its best possible incorporation into the elastomer. The dispersing of nanoparticles without agglomerates usually constitutes a challenge when using conventional two-roll milling or internal mixing. Academic approaches for highly dispersed nanocomposites solve this problem but are often energy and time consuming with no feasible scale up possibility. Therefore, an ultrasonic assisted NR latex premixing process was established to produce highly filled masterbatches, enabling the main processing with conventional rubber processing techniques. Two carbon-based nanoparticles with similar specific surface areas were investigated and incorporated in natural rubber as nanocomposites: A commercially available multilayer graphene (MLG) and a nanoscale carbon black (nCB). The mentioned premixed masterbatches were further processed to nanocomposites by the addition of matrix NR, two-roll milling, and hot pressing (vulcanization). By this procedure an increase in Young’s modulus of 157% (MLG) and 71% (nCB) could be obtained at a concentration level of 3 phr. As anisotropic material behavior was observable for the nanocomposites containing MLG, different measurement methods were investigated to quantify the orientation of the nanoparticles in the nanocomposites: Sorption measurements (swelling in 2 dimensions), hardness and dynamical mechanical analysis (in-plane vs. cross-plane), X-Ray diffraction and transmission and scanning electron microscopy. T2 - DKT IRC 21 CY - Nuremberg, Germany DA - 27.06.2022 KW - Processing KW - Elastomers KW - Nanocomposites KW - Graphene KW - Orientation KW - Anisotropy PY - 2022 AN - OPUS4-55205 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skrotzki, Birgit T1 - Interlinking Structured Data about Aging and Fattigue of an Aluminum Alloy N2 - In typical material oriented research projects numerous types and sources of data need to get connected to form the final outcome. The data-structures have to be described in a manner semantically concise enough so that all participants share the meaning and at the same time flexible enough to allow connecting findings and facts that have not been connected before. The present contribution describes the approach that is being taken in a public funded research project with two cooperating research institutes. The aim of the data-management solution is to describe and interlink three main entity types: material entities like a test specimen that is under observation, immaterial entities like a fatigue life model and processes that generate and transform the immaterial and material entities. The shared understanding of what is described by the data is achieved by referring to existing linked data resources. In addition a common thesaurus that is subject to ongoing discussion is used for concepts and terms that need precision beyond publicly available concept descriptions. The data associated with the entities and processes and entities is rather small and well structured. The entities and processes covered by the vocabularies are typical to laboratories performing fatigue testing and microstructure analysis. Through the interlinking of the entities and processes it becomes possible to intuitively understand the knowledge that is accumulating in the database. For example it is easy to trace the history of a creep test specimen starting from the chemical composition that has been analyzed for the heat, continuing with the heat treatment of the material, going into the creep test itself with the associated creep data and finally finding the transmission electron microscopy images that have been taken from the crept sample. The presented approach is prototypical way to tackle the sustainable management of structured open research data. Open questions remain for example with the management of attributions, the acceptance of an increased effort in data creation and the access control to specific regions of the data. On the other hand the approach sketches what added value can be created, if the community adopts and contributes to the linked data principles. T2 - LCF9 CY - Berlin, Germany DA - 21.6.2022 KW - Data management KW - Data linking KW - Thesaurus PY - 2022 AN - OPUS4-55159 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Durlo Tambara, Luís Urbano T1 - Influence of dredging mud on the calcium sulfoaluminate cement hydration N2 - Dredging sediment refers to materials removed from the bottom of a water body during dredging operations. Mainly the dreading mud contains clay, silt, sand, water, and alkalis. This work incorporated dredging mud into the calcium sulfoaluminate cement at replacement levels of 0%, 10%, 30%, and 50% by weight. Pastes were evaluated after 1d, 28d, and 90d- hydration through mechanical strengths and the reaction rate by isothermal conduction calorimetry. XRD and MIP characterized the reaction products. The findings showed that small replacements (10% and 30%) increased early strength with higher ettringite formation in the system at 1d of curing. However, the evolution of mechanical strength was lower than the reference (0% replacement) over time. The results showed that in low replacement dosages, the dredging mud act as a nucleation site for the hydration of calcium sulfoaluminate phases. T2 - 7th International Conference Non-Traditional Cement & Concrete (NTCC) CY - Brno, Czech Republic DA - 25.06.2023 KW - Calcium sulfoaluminate cement KW - Dredging mud KW - Hydration KW - Paste PY - 2023 AN - OPUS4-58054 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Blasón Gonzalez, Sergio A1 - Werner, Tiago A1 - Kruse, Julius A1 - Gilli, Daniel A1 - Madia, Mauro T1 - Experimental procedure for the determination of intrinsic fatigue crack propagation threshold ΔKth,eff and characterization of FCGR curves on miniature steel specimens N2 - The largest percentage of component life under fatigue loading conditions is spent in the short crack regime and in the initial phase of long cracks. The use of Fracture Mechanics in the characterization of fatigue crack growth rate curves has proven to be a useful and adequate tool in the prediction of fatigue lifetimes as long as certain conditions are satisfied. All the above implies the need for a methodical and accurate procedure of assessment of the material response in order to achieve a reliable prediction of lifetime in components under safe conditions, based on the damage tolerance approach. It also highlights the need to analyse the response of increasingly reduced thicknesses, which, as time goes by, show greater differences with respect to those commonly studied and defined in standards and design guidelines, as well as to the experimental studies that can be found in the literature at present. Some examples of thin-walled components are turbine blades or certain additively manufactured parts where, additionally, variations in material properties can occur locally and should also be examined. T2 - 2nd International Symposium on Notch Mechanics (2nd ISNM) CY - Madrid, Spain DA - 03.09.2020 KW - miniature specimens; FCGR curves; intrinsic threshold PY - 2021 SP - 1 EP - 2 AN - OPUS4-55242 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Skrotzki, Birgit T1 - Brinell-Hardness (HBW 2.5/62.5) of Al-alloy EN AW-2618A after different aging times and temperatures N2 - The dataset contains data from Brinell hardness measurements of Al-alloy EN AW-2618A after aging for different times and temperatures. Aging was either load free or with applied tensile load (creep). KW - Aluminium alloy KW - EN AW-2618A KW - Brinell hardness KW - Aging KW - Creep PY - 2022 UR - https://doi.org/10.5281/zenodo.6787085 UR - https://doi.org/10.5281/zenodo.10396823 DO - https://doi.org/10.5281/zenodo.6787084 PB - Zenodo CY - Geneva AN - OPUS4-55158 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - George, Janine T1 - DFT-based Phonon-computations for "Considering the Role of Ion Transport in Diffuson-Dominated Thermal Conductivity" N2 - These are the harmonic phonon and Grüneisen parameter computations for the publication "Considering the Role of Ion Transport in Diffuson-Dominated Thermal Conductivity" (https://doi.org/10.1002/aenm.202200717). VASP and Phonopy outputs are included in this data set. KW - Thermal conductivity KW - Phonons PY - 2021 DO - https://doi.org/10.5281/zenodo.5116360 PB - Zenodo CY - Geneva AN - OPUS4-55168 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bhadeliya, Ashok T1 - High temperature fatigue crack growth in nickel-based alloys joined by brazing and additive manufacturing N2 - Nickel-based alloys have been widely used for gas turbine blades owing to their excellent mechanical properties and corrosion resistance at high temperatures. The operating temperatures of modern gas turbines have been increased in pursuit of increased thermal efficiency. Turbine blades are exposed to these high temperatures combined with mechanical stresses, resulting in material damage through creep, fatigue, and other mechanisms. These turbine blades must be regularly inspected and replaced as needed, to prevent the loss of efficiency, breakdown, and catastrophic failure. Repair of the damaged turbine blades is often a more practical and cost-effective option than replacement, as replacement is associated with high costs and loss of material resources. To this end, state-of-the-art repair technologies including different additive manufacturing and brazing processes are considered to ensure efficient repair and optimum properties of repaired components. In any repaired part, materials property-mismatches and/or inner defects may facilitate the crack initiation and propagation and thus reduce the number of load cycles to failure. Therefore, a fundamental understanding of the fatigue crack growth and fracture mechanisms in joining zones is required to enable the prediction of the remaining life of repaired components and to further improve and adapt the repair technologies. Fatigue crack growth experiments have been conducted on SEN (Single Edge Notch) specimens joined via brazing, and pre-sintered Preform (PSP) and multi-materials (casted/printed) specimens layered via additive manufacturing (AM). The experiments were performed at 950 °C and various stress ratios. The crack growth was measured using DCPD (Direct Current Potential Drop) method. The stress intensity factors for joined SEN specimens were calculated using the finite element method and then used to derive the fatigue crack growth curves. Metallographic and fractographic analyses were conducted to get insight into the fracture mechanism. Results show that the experimental technique for fatigue crack growth was successfully adapted and applied for testing joined specimens. Furthermore, the initial tests indicate that the investigated braze filler material provides a lower resistance to crack growth, and bonding defects cause a crack to deviate to the interface of the base material and joining zone. In AM-sandwich specimens, the crack growth rates are significantly reduced when the crack reaches the interface of printed material and casted material. The obtained crack growth data can be used to calibrate a crack growth model, which will further be utilized to predict the remaining life of repaired components. T2 - FEMS EUROMAT 2023 CY - Frankfurt a. M., Germany DA - 03.09.2023 KW - Fatigue crack growth KW - Joined nickel-based alloys PY - 2023 AN - OPUS4-58266 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bayerlein, Bernd T1 - Adopting FAIR data practices in materials science: Semantic representation of a quantitative precipitation analysis N2 - Many metallic materials gain better mechanical properties through controlled heat treatments. For example, in age-hardenable aluminium alloys, the strengthening mechanism is based on the controlled formation of nanometre-sized precipitates, which represent obstacles to dislocation movement and consequently increase the strength. Precise tuning of the material microstructure is thus crucial for optimal mechanical behaviour under service condition of a component. Therefore, analysis of the microstructure, especially the precipitates, is essential to determine the optimum parameters for the interplay of material and heat treatment. Transmission electron microscopy (TEM) is utilized to identify precipitate types and orientations in the first step. Dark-field imaging (DF-TEM) is often used to image the precipitates and thereafter quantify their relevant dimensions. Often, these evaluations are still performed by manual image analysis, which is very time-consuming and to some extent also poses reproducibility problems. Our work aims at a semantic representation of an automatable digital approach for this material specific characterization method under adaption of FAIR data practices. Based on DF-TEM images of different precipitation states of a wrought aluminium alloy, the modularizable, digital workflow of quantitative analysis of precipitate dimensions is described. The integration of this workflow into a data pipeline concept will also be discussed. Using ontologies, the raw image data, their respective contextual information, and the resulting output data of the quantitative image analysis can be linked in a triplestore. Publishing the digital workflow and the ontologies will ensure data reproducibility. In addition, the semantic structure enables data sharing and reuse for other applications and purposes, demonstrating interoperability. T2 - FEMS EUROMAT 2023 CY - Frankfurt a. M., Germany DA - 03.09.2023 KW - Semantic Representation KW - FAIR data management KW - Quantitative Precipitation Analysis KW - Knowledge graph and ontologies PY - 2023 AN - OPUS4-58199 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Hollow specimens as simplified approach for testing metallic materials under high pressure hydrogen development and utilization N2 - The hydrogen economy requires large-scale storage and transportation options like long-distance transmission pipelines. The applied materials (typically steels) must be carefully tested under different conditions (pressure, temperature, impact of impurities, etc.) for their suitability and service with hydrogen. In combination with mechanical load, as occurs in every gas network, hydrogen can induce degradation of the mechanical properties and promote finally resulting in embrittlement, i.e., the formation of cracks. The conventional testing procedures consist of autoclaves in which samples are strained under pressurized hydrogen. The test apparatus requires large amounts of hydrogen and thus a high level of safety and costs. In very specific cases, these tests might be replaced by simplified electrochemical charging. However, these test alternatives raise several questions regarding the equivalency of both testing scenarios. In the early 1980’s the idea of a so-called hollow tensile sample raised and was reinitiated 2021 in ISO TC 164 by T. Ogata (NIMS, Japan) and further developed (e.g. by Fraunhofer IWM, Germany). The idea was: the sample itself represents the autoclave instead of charging a sample from outside. For that reason, a hole is drilled through the sample and the inner surface is pressurized by hydrogen gas during the mechanical testing. Indeed, this represents the main advantage as no expensive pressure-resistant autoclave equipment for large H-volumes is necessary, which significantly reduces the safety-related issues and thus the high costs. In the following, we show recent activities at BAM Berlin on adaption of the hollow-specimen technique for slow strain rate testing (SSRT). The current research activities are focussed on macroscopic influences like the sample geometry, minimum necessary dimensions, and microscopic influences e.g., on the surface by the processing method (drill hole quality and geometric precision) as well as the gas pressure effect (mechanical deformation of surface in different media). T2 - FEMS EUROMAT 2023 CY - Frankfurt a. M., Germany DA - 04.09.2023 KW - Hydrogen KW - Hollow tensile specimen KW - High-pressure KW - Mechanical properties KW - Testing PY - 2023 AN - OPUS4-58220 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beygi Nasrabadi, Hossein T1 - Materials Mechanical Testing Ontology (MTO) N2 - The materials mechanical testing ontology (MTO) was developed by collecting the mechanical testing vocabulary from ISO 23718 standard, as well as the standardized testing processes described for various mechanical testing of materials like tensile testing, Brinell hardness test, Vickers hardness test, stress relaxation test, and fatigue testing. Confirming the ISO/IEC 21838-2 standard, MTO utilizes the Basic Formal Ontology (BFO), Common Core Ontology (CCO), Industrial Ontologies Foundry (IOF), Quantities, Units, Dimensions, and data Types ontologies (QUDT), and Material Science and Engineering Ontology (MSEO) as the upper-level ontologies. Reusing these upper-level ontologies and materials testing standards not only makes MTO highly interoperable with other ontologies but also ensures its acceptance and applicability in the industry. MTO represents the mechanical testing entities in the 230 classes and four main parts: i) Mechanical testing experiments entities like tensile, hardness, creep, and fatigue tests as the subclasses of mseo:Experiment, ii) Mechanical testing quantity concepts such as toughness, elongation, and fatigue strength in the appropriate hierarchies of bfo:Disposition and bfo:Quality classes, iii) Mechanical testing artifacts like indenter as the subclasses of cco:Artifact, and iv) mechanical testing data like the stress-strain, S-N, or creep curves as the subclasses of cco:InformationContentEntity. MTO is publicly available via the KupferDigital GitLab repository. T2 - FEMS EUROMAT 2023 CY - Frankfurt a. M., Germany DA - 03.09.2023 KW - Mechanical testing KW - Ontology KW - Standard PY - 2023 AN - OPUS4-58270 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Miliūtė, Aistė A1 - Bustamante, Joana A1 - Mieller, Björn A1 - Stawski, Tomasz A1 - George, Janine A1 - Knoop, F. T1 - High-quality zirconium vanadate samples for negative thermal expansion (NTE) analysis N2 - Zirconium vanadate (ZrV2O7) is a well-known negative thermal expansion (NTE) material which exhibits significant isotropic contraction over a broad temperature range (~150°C < T < 800°C). The linear thermal expansion coefficient of ZrV2O7 is −7.1×10-6 K-1. Therefore, it can be used to create composites with controllable expansion coefficients and prevent destruction by thermal shock. Material characterization, leading to application, requires pure, homogenous samples of high crystallinity via a reliable synthesis route. While there is a selection of described syntheses in the literature, it still needs to be addressed which synthesis route leads to truly pure and homogenous samples. Here, we study the influence of the synthesis methods (solid-state, sol-gel, solvothermal) and their parameters on the sample's purity, crystallinity, and homogeneity. The reproducibility of results and data obtained with scanning electron microscopy (SEM), X-ray diffraction (XRD), differential scanning calorimetry, and thermogravimetric analysis (DSC/TGA) were analyzed extensively. The sol-gel method proves superior to the solid-state method and produces higher-quality samples over varying parameters. Sample purity also plays an important role in NTE micro and macro-scale characterizations that explain the impact of porosity versus structural changes. Moreover, we implement ab-initio-based vibrational computations with partially treated anharmonicity (quasi-harmonic approximation, temperature-dependent effective harmonic potentials) in combination with experimental methods to follow and rationalize the negative thermal expansion in this material, including the influence of the local structure disorder, microstructure, and defects. Khosrovani et al. and Korthuis et al., in a series of diffraction experiments, attributed the thermal contraction of ZrV2O7 to the transverse thermal motion of oxygen atoms in V-O-V linkages. In addition to previous explanations, we hypothesize that local disorder develops in ZrV2O7 crystals during heating. We are working on the experimental ZrV2O7 development and discuss difficulties one might face in the process as well as high-quality sample significance in further investigation. The obtained samples are currently used in the ongoing research of structure analysis and the negative thermal expansion mechanism. T2 - TDEP2023: Finite-temperature and anharmonic response properties of solids in theory and practice CY - Linköping, Sweden DA - 21.08.2023 KW - NTE KW - Sol-gel KW - Solid-state KW - Ab-initio KW - TDEP PY - 2023 AN - OPUS4-58135 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Understanding and Machine Learning of Materials Properties with Quantum-Chemical Bonding Analysis N2 - Bonds and local atomic environments are crucial descriptors for material properties. They have been used to create design rules for materials and are used as features in machine learning of material properties. This talk will show how our recently developed tools, that automatically perform quantum chemical bond analysis and enable the study of chemical bonds and local atomic environments, accelerate and improve the development of such heuristics and machine-learned models for materials properties. T2 - Accelerate Conference 2023 CY - Toronto, Canada DA - 22.08.2023 KW - Automation KW - DFT KW - Bonds PY - 2023 AN - OPUS4-58131 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bustamante, Joana A1 - Naik, Aakash A1 - Ueltzen, Katharina A1 - Ertural, Christina A1 - George, Janine T1 - Thermodynamic and Thermoelectric Properties of the Canfieldite, (Ag8SnS6 ), in the Quasi-Harmonic Approximation N2 - Argyrodite-type materials have lately sparked a lot of research interest due to their thermoelectric properties. One promising candidate is canfieldite (Ag8SnS6), which has a Pna21 orthorhombic crystal structure at room temperature (RT). Recently, Slade group found a new low-temperature (LT) phase transition of canfieldite at 120K. Therefore, we investigate structural, vibrational and thermodynamic properties of Ag8SnS6 at room- and low-temperature employing density-functional theory (DFT) and lattice dynamics computations. Thermal properties calculations were based on the quasi-harmonic approximation (QHA) as implemented in phonopy. We achieve good agreement with experiments. Lattice parameters were overestimated by 2%, and thermal properties such as the constant-pressure heat capacity Cp are very close to experimental measurements. Our simulations also reveal a possible new phase transition at around 312 K. Furthermore, we compared RT and LT Ag8SnS6 Grüneisen parameters with some argyrodites analogues, Ag8TS6 (T = Si, Ge, Ti and Sn), finding a relationship between the anharmonicity and low thermal conductivity. T2 - TDEP Summer School 2023 (TDEP2023: Finite-temperature and anharmonic response properties of solids in theory and practice) CY - Linköping, Sweden DA - 20.08.2023 KW - Thermoelectric materials KW - DFT KW - QHA KW - Grüneisen parameter PY - 2023 AN - OPUS4-58147 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Schartel, Bernhard ED - Hu, Y. ED - Wang, X. T1 - Influence of the Size and Dispersion State of Two-Dimensional Nanomaterials on the Fire Safety of Polymers N2 - Only the nano-scaled structure of the nanocomposite and the dispersion of nanoparticles within the polymer matrix harbor multifunctional potential including superior fire retardancy. Thus, this chapter focuses on the dispersion of nanoplates, based mainly on studies of layered silicates and graphene/graphene-related nanoplates. The nanostructure and properties of the nanocomposites are dependent mainly on thermodynamic and kinetic factors during preparation. Improving nano-dispersion often directly improves flame retardancy. Therefore, the modification of the nanoplates as well as the preparation of nanocomposites becomes very important to control this dispersion. The dispersion of nanoplates functions as a prerequisite for the formation of an efficient protective layer, changing the melt flow and dripping behavior, or the improvement of the char properties. KW - Nanocomposite KW - Flame retardancy KW - 2D nanoparticle KW - Exfoliation KW - Dispersion KW - Flammability PY - 2023 SN - 978-1-032-35268-8 SN - 978-1-032-35502-3 SN - 978-1-003-32715-8 DO - https://doi.org/10.1201/9781003327158-2 SP - 23 EP - 58 PB - CRC Press CY - Boca Raton AN - OPUS4-58290 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Holzer, Marco T1 - A new model for predicting fracture surface energies in oxide glasses - How cleavage planes help us understand the intrinsic fracture toughness of oxide glasses N2 - The search for strong and tough oxide glasses is important for making safer, more environmentally friendly, thinner glass products. However, this task remains generally difficult due to the material’s inherent brittleness. In search for tougher glasses, fracture toughness (KIC) prediction models are helpful tools to screen for promising candidates. In this work, a novel model to predict KIC via the fracture surface energy, γ, is presented. Our approach uses readily available crystallographic structure data of the glass’s isochemical crystal and tabled diatomic chemical bond energies, D0. The method assumes that γ of a glass equals the fracture surface energy of the most likely cleavage plane of the crystal. Calculated values were not only in excellent agreement with those calculated with a former well-working model, but also demonstrates a remarkable equivalence between crystal cleavage planes and glass fracture surfaces. Finally, the effectiveness of fracture toughness enhancement by chemical substitution is discussed based on our results and alternative toughening strategies will be suggested. T2 - Deparment Seminar Materials Engineering CY - Berlin, Germany DA - 15.06.2023 KW - Fracture Toughness KW - Oxide Glasses KW - Fracture Mechanics KW - Silicate Glasses KW - Phase Separation PY - 2023 AN - OPUS4-58419 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Holzer, Marco T1 - Fracture surface energy of glasses obtained from crystalline structure and bond energy data N2 - The search for strong and tough oxide glasses is important for making safer, environment-friendlier, thinner glasses. As fracture toughness experiments in brittle materials are complicated and time-consuming , modelling glass fracture surface energy, G, and fracture toughness, KIc, is of interest for screening promising candidates. Inspired by Rouxel´s idea of preferred crack growth along cutting weakest bonds within a glass structure and a study by Tielemann et al. , which indicates a correlation between crystal fracture surface and glass-crys¬tal interfacial energies, we present a new approach for predicting G. Combining both ideas, we used diatomic bond energies and readily available crystallographic structure data for estimating G. The proposed method assumes that G of the glass equals the surface fracture energy of the cleavage plane in its respective isochemical crystal. We calculated G- values for more than 25 iso-chemical silicate systems and compared them to calculated values from Rouxel’s widely used procedure, which is well working and based on glass densities and chemical bond energies. Not only does our model yields good agreement with [3], but it also enables an estimation for glasses with unknown density and can therefore contribute to broaden the data basis for glass property modelling tools. Most interestingly, however, this agreement indicates an interesting similarity between cleavage planes in a crystal and its corresponding glass state in terms of fracture processes. T2 - DGG-USTV Joint annual meeting 2023 CY - Orleans, France DA - 22.05.2023 KW - Fracture Toughness KW - Oxide Glasses KW - Surface Energy KW - Silicate Glasses PY - 2023 AN - OPUS4-58416 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ulbricht, Alexander T1 - Evolution of Creep Damage of 316L Produced by Laser Powder Bed Fusion N2 - The damage mechanisms of metallic components produced by process laser powder bed fusion differ significantly from those typically observed in conventionally manufactured variants of the same alloy. This is due to the unique microstructures of additively manufactured materials. Herein, the focus is on the study of the evolution of creep damage in stainless steel 316L specimens produced by laser powder bed fusion. X-ray computed tomography is used to unravel the influence of the process-specific microstructure from the influence of the initial void distribution on creep damage mechanisms. The void distribution of two specimens tested at 600 °C and 650 °C is analyzed before a creep test, after an interruption, and after fracture. The results indicate that the formation of damage is not connected to the initial void distribution. Instead, damage accumulation at grain boundaries resulting from intergranular cracking is observed. T2 - Annual International Solid Freeform Fabrication Symposium CY - Austin, TX, USA DA - 14.08.2023 KW - AISI 316L KW - Additive Manufacturing KW - Computed Tomography KW - Creep KW - Laser Powder Bed Fusion KW - Microstructure KW - PBF-LB/M/316L PY - 2023 AN - OPUS4-58285 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Olbricht, Jürgen T1 - Einfluss von Haltezeiten auf die TMF-Lebensdauer von P92 bei mittleren und geringen Dehnungsamplituden N2 - Results of an extended TMF test program on grade P92 steel in the temperature range of 620 ◦C–300 ◦C, comprising in-phase (IP) and out-of-phase (OP) tests, partly performed with symmetric dwells at Tmax/Tmin, are presented. In contrast to previous studies, the low-strain regime is also illuminated, which approaches flexible operation in a power plant with start/stop cycles. At all strain amplitudes, the material performance is characterized by continuous cyclic softening, which is retarded in tests at lower strains but reaches similar magnitudes in the course of testing. In the investigated temperature range, the phase angle does not affect fatigue life in continuous experiments, whereas the IP condition is more detrimental in tests with dwells. Fractographic analyses indicate creep-dominated and fatigue-dominated damage for IP and OP, respectively. Analyses of the (micro)hardness distribution in the tested specimens suggest an enhanced microstructural softening in tests with dwell times for the low- but not for the high-strain regime. To rationalize the obtained fatigue data, the fracturemechanics-based DTMF concept, which was developed for TMF life assessment of ductile alloys, was applied. It is found that the DTMF parameter correlates well with the measured fatigue lives, suggesting that subcritical growth of cracks (with sizes from a few microns to a few millimeters) governs failure in the investigated range of strain amplitudes. T2 - DVM-Arbeitskreis Bauteilverhalten bei thermomechanischer Ermüdung - Workshop 2023 CY - Berlin, Germany DA - 20.09.2023 KW - 9–12%Cr steel KW - Thermomechanical fatigue KW - Symmetric dwell periods KW - Parametric modeling PY - 2023 AN - OPUS4-58431 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bustamante Pineda, Joana Cecibel A1 - George, Janine T1 - Sulfide-Argyrodites: Thermal properties within the QHA N2 - Argyrodite-type materials have lately sparked a lot of research interest due to their thermoelectric properties. One promising candidate is canfieldite (Ag8SnS6), which has a Pna21 orthorhombic crystal structure at room temperature (RT). Recently, experimentalists have found a new low-temperature (LT) phase transition of canfieldite at 120K. Therefore, we investigate structural, vibrational and thermodynamic properties of Ag8SnS6 at room- and low-temperature employing density-functional theory (DFT) and lattice dynamics computations. Thermal properties calculations were based on the quasi-harmonic approximation (QHA) as implemented in phonopy. We achieve good agreement with experiments. Lattice parameters were overestimated by 2%, and thermal properties such as the constant-pressure heat capacity Cp are very close to experimental measurements. Our simulations also reveal a possible new phase transition at around 312 K. Furthermore, we compared RT and LT Ag8SnS6 Grüneisen parameters with some argyrodites analogues, Ag8TQ6 (T = Si, Ge, Ti and Sn; Q = S, Se), finding a relationship between the anharmonicity and low thermal conductivity. T2 - SALSA Make and Measure Conference CY - Berlin, Germany DA - 13.09.2023 KW - Thermoelectric materials KW - DFT KW - QHA KW - Grüneisen parameter PY - 2023 AN - OPUS4-58368 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ertural, Christina T1 - Automation of machine learning driven interatomic potential generation for predicting vibrational properties N2 - Knowing phonon properties is beneficial for predicting low thermal conductivity thermoelectric materials. Employing DFT consumes lots of computational resources. Using ML-driven interatomic potentials (MLIP, e.g., GAP) opens up a faster route, but most potentials are specifically tailored to a certain compound. We aim to generalize the MLIP generation in a Python code-based workflow, combining automatic DFT runs with automated GAP fits. Automation enables easier tests, benchmarks, and validation. T2 - SALSA Make and Measure Conference: Interfaces CY - Berlin, Germany DA - 13.09.2023 KW - Interatomic potentials KW - Machine learning KW - Phonons KW - Thermoelectrics KW - Automated workflows PY - 2023 AN - OPUS4-58374 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Beygi Nasrabadi, Hossein A1 - Skrotzki, Birgit A1 - Hanke, Thomas A1 - Eisenbart, Miriam T1 - Mechanical testing ontology (MTO) N2 - The materials mechanical testing ontology (MTO) was developed by collecting the mechanical testing vocabulary from ISO 23718 standard, as well as the standardized testing processes described for various mechanical testing of materials like tensile testing, Brinell hardness test, Vickers hardness test, stress relaxation test, and fatigue testing. Versions info: V2 developed using BFO+CCO top-level ontologies. V3 developed using PROVO+PMDco top-level ontologies. V4 developed using BFO+IOF top-level ontologies. Repositories: GitLab: https://gitlab.com/kupferdigital/ontologies/mechanical-testing-ontology GitHub: https://github.com/HosseinBeygiNasrabadi/Mechanical-Testing-Ontology MatPortal: https://matportal.org/ontologies/MTO IndustryPortal: https://industryportal.enit.fr/ontologies/MTO KW - Ontology KW - Mechanical testing KW - FAIR data PY - 2023 UR - https://gitlab.com/kupferdigital/ontologies/mechanical-testing-ontology/ PB - GitLab CY - San Francisco, CA, USA AN - OPUS4-58271 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yang, Chunliang A1 - Yan, Fan A1 - Meng, Xiangmeng A1 - Putra, Stephen Nugraha A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Phase-field simulation of the dendrite growth in aluminum alloy AA5754 during alternating current electromagnetic stirring laser beam welding N2 - Electromagnetic stirring is known to promote material flow, reduce porosity, uniform elements distribution, and refine grain in laser beam welding (LBW), which enhances the applicability of LBW in various industries. In this study, a phase-field model of dendrite growth in AA5754 Al alloy electromagnetic stirring laser beam welding was established. The model considered the thermal electromagnetic Lorentz force resulting from the interaction between the electric field generated by the Seebeck effect and the magnetic field, as well as the temperature gradient and solidification rate of the solidification interface obtained from the computational fluid dynamics electromagnetic stirring LBW model. The variation rules of dendrite growth with different magnetic parameters and effects are analyzed. Comprehensively, the magnetic field promotes the solidification rate, thus promoting interfacial instability and a large magnetic flux density leads to a faster interface instability. The solidification rate as well as the temperature gradient affect the growth rate, and the accelerated growth caused by the so lidification rate with a high frequency and a large magnetic flux density effectively inhibits the slow growth caused by the temperature gradient. The thermal electromagnetic Lorentz force is the main factor for the branch increment at low frequencies, while both thermal electromagnetic Lorentz force and temperature gradient in crease the number of branches at high frequencies. The calculated average branch numbers considering various factors in the stable stage under different magnetic parameters were consistent with the results of the scanning electron microscope tests. KW - Laser beam welding KW - Electromagnetic KW - Aluminum alloys KW - Phase field method KW - Dendrite growth PY - 2024 DO - https://doi.org/10.1016/j.ijheatmasstransfer.2023.124754 SN - 0017-9310 VL - 218 SP - 1 EP - 16 PB - Elsevier Ltd. AN - OPUS4-58489 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radners, Jan A1 - Han, Ying A1 - von Hartrott, Philipp A1 - Skrotzki, Birgit T1 - Aluminum High Temperature Fatigue N2 - The high operating temperatures of radial compressor wheels in exhaust gas turbochargers lead to a change in the original microstructure of the heat-resistant aluminum alloy EN AW-2618A (overaging). This is caused by thermal loads that are close to the age hardening temperature and can even exceed it for a short time. The aging mechanisms have been investigated together with low cycle fatigue (LCF), thermomechanical fatigue (TMF) and creep up to max. 190 °C in previous research projects. The be-havior of the alloy under high cycle fatigue (HCF) and the influence of load spectra have hardly been investigated. Since the operating temperatures of centrifugal compressors are expected to increase in the future, this research project investigated the HCF behavior at 230 °C, a test temperature significantly higher than the age hardening temperature. The objectives of the project were to establish a suitable experimental database, to understand the relevant microstructural processes, and to further develop and adapt suitable models and evaluation methods. In addition to a basic characterization of the HCF behavior in the initial condition T61, the experimental investigation program included targeted mechanical tests to isolate the influencing factors of mean stress (𝑅=−1, 𝑅=0.1), material overaging (T61, 10 h/230 °C, 1000 h/230 °C), test temperature (20 °C, 230 °C), test frequency (0.2 Hz, 20 Hz) as well as variable amplitudes. On this basis, the models and evaluation methods developed in the previous projects were adapted and further developed to reflect thermal and mechanical loads in the lifetime assessment. T2 - The FVV Transfer + Networking Event (Herbst 2023) CY - Würzburg, Germany DA - 04.10.2023 KW - Aluminum alloys KW - Fatigue KW - EN AW-2618A PY - 2023 SP - 1 EP - 30 AN - OPUS4-58562 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bachmann, Marcel A1 - Artinov, Antoni A1 - Meng, Xiangmeng A1 - Putra, Stephen Nugraha A1 - Rethmeier, Michael T1 - Challenges in dynamic heat source modeling in high-power laser beam welding N2 - The amount of absorbed energy in the keyhole as well as its spatial and temporal distribution is essential to model the laser beam welding process. The recoil pressure, which develops because of the evaporation process induced by the absorbed laser energy at the keyhole wall, is a key determining factor for the macroscopic flow of the molten metal in the weld pool during high-power laser beam welding. Consequently, a realistic implementation of the effect of the laser radiation on the weld metal is crucial to obtain reliable and accurate simulation results. In this paper, we discuss manyfold different improvements on the laser-material interaction, namely the ray-tracing method, in the numerical simulation of the laser beam welding process. The first improvement relates to locating the exact reflection points in the ray tracing method using a so-called cosine condition in the determination algorithm for the intersection of the reflected rays and the keyhole surface. A second correction refers to the numerical treatment of the Gaussian distribution of the laser beam, whose beam width is defined by a decay of the laser intensity by a factor of 1/e2 thus ignoring around 14 % of the total laser beam energy. In a third step, the changes in the laser radiation distribution in the vertical direction were adapted by using different approximations for the converging and the diverging regions of the laser beam thus mimicking the beam caustic. Finally, a virtual mesh refinement was adopted in the ray tracing routine. The obtained numerical results were validated with experimental measurements. T2 - International Congress of Applications of Lasers & Electro-Optics 2023 CY - Chicago, USA DA - 16.10.2023 KW - Laser beam welding KW - Laser energy distribution KW - Ray tracing KW - Numerical modeling PY - 2023 SP - 1 EP - 10 AN - OPUS4-58475 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Srinivasan, Krishnanand A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Laser Metal Deposition of Rene 80 – Microstructure and Solidification Behaviour Modelling N2 - New developments in nickel-based superalloys and production methods, such as the use of additive manufacturing (AM), can result in innovative designs for turbines. It is crucial to understand how the material behaves during the AM process to advance industrial use of these techniques. An analytical model based on reaction-diffusion formalism is developed to better explain the solidification behavior of the material during laser metal deposition (LMD). The well-known Scheil-Gulliver theory has some drawbacks, such as the assumption of equilibrium at the solid-liquid interface, which is addressed by this method. The solidified fractions under the Scheil model and the pure equilibrium model are calculated using CALPHAD simulations. Differential scanning calorimeter is used to measure the heat flow during the solid-liquid phase transformation, the result of which is further converted to solidified fractions. The analytical model is compared with all the other models for validation. T2 - Lasers in Manufacturing Conference 2023 CY - Munich, Germany DA - 26.06.2023 KW - Additive manufacturing KW - Laser metal deposition KW - Solidification behaviour KW - Analytical model KW - Nickel-based superalloy PY - 2023 SP - 1 EP - 10 AN - OPUS4-58612 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mente, Tobias T1 - Schadensprävention durch Werkstoff- und Komponentenprüfung unter Druckwasserstoff N2 - Historischer Schadensfall Wasserstoff-Gasflaschen von A. Martens aus dem Jahr 1894 .Prüfung von Hohlzugproben unter Druckwasserstoff - Herausforderungen und Umsetzung. T2 - Forum Schadenverhütung der Arbeitsgemeinschaft Berlin Brandenburg (AGS) in Kooperation mit der AGBB Berlin e.V. CY - Berlin, Germany DA - 12.10.2023 KW - Hohlzugprobe KW - Wasserstoff PY - 2023 AN - OPUS4-58623 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radners, Jan T1 - Aluminum High Temperature Fatigue N2 - The high operating temperatures of radial compressor wheels in exhaust gas turbochargers lead to abchange in the original microstructure of the heat-resistant aluminum alloy EN AW-2618A (overaging). This is caused by thermal loads that are close to the age hardening temperature and can even exceed it for a short time. The aging mechanisms have been investigated together with low cycle fatigue (LCF), thermomechanical fatigue (TMF) and creep up to max. 190 °C in previous research projects. The behavior of the alloy under high cycle fatigue (HCF) and the influence of load spectra have hardly been investigated. Since the operating temperatures of centrifugal compressors are expected to increase in the future, this research project investigated the HCF behavior at 230 °C, a test temperature significantly higher than the age hardening temperature. The objectives of the project were to establish a suitable experimental database, to understand the relevant microstructural processes, and to further develop and adapt suitable models and evaluation methods. In addition to a basic characterization of the HCF behavior in the initial condition T61, the experimental investigation program included targeted mechanical tests to isolate the influencing factors of mean stress (𝑅 = −1, 𝑅 = 0.1), material overaging (T61, 10 h/230 °C, 1000 h/230 °C), test temperature (20 °C, 230 °C), test frequency (0.2 Hz, 20 Hz) as well as variable amplitudes. On this basis, the models and evaluation methods developed in the previous projects were adapted and further developed to reflect thermal and mechanical loads in the lifetime assessment. T2 - The FVV Transfer + Networking Event (Herbst 2023) CY - Würzburg, Germany DA - 04.10.2023 KW - Aluminum alloys KW - Fatigue KW - EN AW-2618A PY - 2023 AN - OPUS4-58537 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Üstündag, Ömer T1 - Influence of shielding gas on filler wire mixing at laser hybrid welding of thick high strength steels N2 - The laser hybrid welding process offers many advantages during welding oft hick-walled steels, such as the increased penetration depth and, thus, reduced number of layers, reduced heat input and decreased distortion compared to arc-based welding processes. Especially, when welding high-strength steels (HSS), the reduced heat input plays an essential role. However, a major challenge when laser hybrid welding of thick-walled steels is the limited filler wire mixing over the entire seam thickness, which can lead to changed mechanical properties over the depth. To overcome this issue, the add of oxygen into the shielding gas and its influence on the filler wire mixing and finally to the mechanical properties were investigated within this work. Therefore, 20 mm thick S690QL steels were laser hybrid welded in a single-pass. A contactless electromagnetic backing was used to avoid sagging. The admixture of oxygen was performed by a gas mixer, where the oxygen content was varied between 0 % and 7.2 %. The experiments were also accompanied by laser beam welding tests in steel/glass configuration, where the melt pool geometry as well as the melt flow characteristics were captured by a high-speed camera. It can be concluded, that adding of 2 % to 4 % oxygen into the shielding gas had a positive effect on the filler wire mixing, were up to a depth of 18 mm elements of the filler wire could be observed. T2 - 19th Nordic Laser Material Processing Conference CY - Turku, Finland DA - 22.08.2023 KW - Laser hybrid welding KW - Electromagnetic backing KW - Shielding gas KW - Charpy impact toughness KW - Thick-plate welding KW - Filler wire mixing PY - 2023 AN - OPUS4-58615 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yang, Chunliang A1 - Yang, Fan A1 - Meng, Xiangmeng A1 - Bachmann, Marcel A1 - Putra, Stephen Nugraha A1 - Rethmeier, Michael T1 - Experimental and numerical study on grain refinement in electromagnetic assisted laser beam welding of 5754 al alloy N2 - Through experimental observation and auxiliary numerical simulation, this investigation studies the different types of grain refinement of 5754 aluminum alloy laser beam welding by applying a transverse oscillating magnetic field. Scanning electron microscope results have proved that the application of a magnetic field can reduce the average crystal branch width and increase its number. The interaction between the induced eddy current generated by the Seebeck effect and the applied external magnetic field produces a Lorentz force, which is important for the increase in the number of crystal branches. Based on the theory of dendrite fragmentation and the magnetic field-induced branches increment, the grain size reduction caused by the magnetic field is studied. Furthermore, the effects of the magnetic field are ana lyzed by combining a phase field method model and simulations of nucleation and grain growth. The grain distribution and average grain size after welding verify the reliability of the model. In addition, the introduction of a magnetic field can increase the number of periodic three-dimensional solidification patterns. In the intersection of two periods of solidification patterns, the metal can be re-melted and then re-solidified, which prevents the grains, that have been solidified and formed previously, from further growth and generates some small cel lular grains in the new fusion line. The magnetic field increases the building frequency of these solidification structures and thus promotes this kind of grain refinement. T2 - ICALEO 2023 CY - Chicago, IL, USA DA - 16.10.2023 KW - Laser beam welding KW - Magnetic field KW - Crystal branch development KW - Grain refinement KW - Periodic solidification pattern PY - 2023 AN - OPUS4-58493 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Erdmann, Maren A1 - Trappe, Volker A1 - Sturm, Heinz A1 - Braun, Ulrike A1 - Dümichen, Erik T1 - Cure conversion of structural epoxies by cure state analysis and in situ cure kinetics using nondestructive NIR spectroscopy N2 - Non-isothermal heating rate kinetics was applied to two epoxy resin systems. In situ near-infrared (NIR) measurements were taken with a heatable NIR cell which allowed the cure to be monitored by characteristic absorption bands. An autocatalyzed reaction of the nth order was shown to describe the epoxy conversion curves. Differential Scanning Calorimetry (DSC) was used as a complementary method. The kinetic models developed by both NIR and DSC are in good accordance with experimental epoxy conversion in the in situ NIR setup for single and multiple cure temperature ramps. A linear calibration curve of the characteristic absorption bands of epoxy normalized to aromatic vibrations was introduced. The curing degree of structural epoxies that were cured according to an industrial temperature cure profile was determined by NIR using the calibration curve. The epoxy conversions of the structural components showed good agreement with the experimental in situ NIR. Several degrees of cure for structural specimens were evaluated by NIR and residual reaction enthalpy by DSC. We present the non-destructive NIR spectroscopy as an alternative to determine fast and non-destructive epoxy conversion, particularly suitable for high degrees of cure on structural components. KW - Epoxy resin KW - Curing kinetics KW - In situ near-infrared (NIR) spectroscopy KW - Differential scanning calorimetry (DSC) PY - 2017 UR - http://www.sciencedirect.com/science/article/pii/S0040603117300205 DO - https://doi.org/10.1016/j.tca.2017.01.010 SN - 0040-6031 SN - 1872-762X VL - 650 SP - 8 EP - 17 PB - Elsevier B.V. AN - OPUS4-39123 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sonntag, Nadja A1 - Skrotzki, Birgit ED - Beck, T. ED - Charkaluk, E. T1 - Imaging of potential crack initiation sites in ferritic steels by the Bitter method N2 - It is widely known that the magnetic domain structure of stress-sensitive ferromagnetic materials may be altered by external or internal mechanical stresses due to magnetoelastic effects. In this contribution, localized magnetic domain changes arising from inhomogeneous deformation and multiaxial loading conditions are imaged by the Bitter method for the first time. It is demonstrated that these domain changes provide deformation-related information and thus, allow for the visualization of macroscopic strain gradients in fine-grained polycrystalline steels, while keeping a sufficient spatial resolution. This approach has been developed within the framework of BAM-MI-project “MICRONET”. T2 - LCF8 Eighth International Conference on Low Cycle Fatigue CY - Dresden, Germany DA - 27.06.2017 KW - Bitter method KW - Magnetic domains KW - Strain gradients PY - 2017 SN - 978-3-9814516-5-8 SP - 263 EP - 265 PB - DVM Deutscher Verband für Materialforschung und -prüfung CY - Berlin, Germany AN - OPUS4-40862 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockenhäuser, Christian A1 - Schriever, Sina A1 - Skrotzki, Birgit ED - Panfilov, Peter ED - Kodzhaspirov, Georgii T1 - Microstructural evolution during creep of Al-alloy 2618A N2 - The aluminum alloy 2618A is an Al-Cu-Mg alloy with additions of Fe and Ni, which was designed for long-term operation at elevated temperature in transportation and aerospace industries. Typical applications include aircraft parts and structures (sheet material) or engine components such as turbo charger centrifugal compressor wheels (forged material). Such components are subjected to prolonged aging during service, (e.g. 50 000 h) at temperatures which are close to their age hardening temperature (ca. 190 °C). The microstructural evolution during creep exposure is studied. T2 - Creep 2017 CY - St. Petersburg, Russia DA - 19.07.2017 KW - Creep KW - Microstructure KW - Coarsening KW - TEM PY - 2017 SN - 978-5-7422-5799-8 SP - 80 EP - 81 PB - SpbPU Publisher CY - St. Petersburg, Russia AN - OPUS4-40750 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yin, Huajie T1 - Thermal and dynamic glass transition of ultrathin films of homopolymers and a miscible polymer blend N2 - Despite the decade long controversial discussion on the effect of nanometer confinement on the glass transition temperature (Tg) of ultrathin polymer films, there is still no consistent picture. Here, the dynamic calorimetric glass transition of ultrathin films of a blend, which is miscible in the bulk, is directly investigated by specific heat spectroscopy. By a self-assembling process, a nanometer thick surface layer with a higher molecular mobility is formed at the polymer/air interface. By measuring the dynamic calorimetric Tg in dependence on the film thickness, it was shown that the Tg of the whole film was strongly influenced by that nanometer thick surface layer, with a lower Tg. Since the observed thickness dependence of the dynamic Tg is similar to the thickness dependence of the Tg for thin films of homopolymers, it is concluded that also for homopolymer a highly mobile surface layer is relevant for the widely observed Tg depression. T2 - International Young Scientists Forum on Materials Science and Engineering CY - Shanghai, China DA - 01.06.2017 KW - Glass transition KW - Ultrathin polymer films KW - Specific heat spectroscopy PY - 2017 AN - OPUS4-40809 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Klingelhöffer, Hellmuth A1 - Affeldt, E. E. A1 - Bache, M. A1 - Bartsch, M. A1 - Beck, T. A1 - Christ, H. J. A1 - Fedelich, Bernard A1 - Hähner, P. A1 - Holdsworth, S. R. A1 - Lang, K.-H. A1 - McGaw, M. A1 - Olbricht, Jürgen A1 - Remy, L. A1 - Skrotzki, Birgit A1 - Stekovich, S. T1 - Editorial - Special issue: Recent developments in thermo-mechanical fatigue N2 - Components in the Aerospace, Power and Automotive engineering sectors are frequently subjected to cyclic stresses induced by thermal fluctuations and mechanical loads. For the design of such components, reliable material property data are required which need to be acquired using well accepted and reproducible test procedures for thermo-mechanical fatigue (TMF) loading. There is limited availability of proven TMF data indicating there is need for further research and testing. The TMF behaviour of materials is often desired to be simulated in models which describe the cyclic stress-strain behaviour, the fatigue life and the cyclic crack growth behaviour. There is a continuous need for the development and amendment of such models. Models can be validated by using materials in industrial applications which are subjected to TMF loading. The 3rd Workshop on Thermo-Mechanical Fatigue was held on 27–29 April 2016 at BAM, Berlin, Germany. The workshop was attended by 90 attendees coming from 17 countries in the world. 38 presentations including five poster presentations were held. The following topics were covered by the workshop: – TMF of materials coated with Thermal Barrier Coatings. – Thermal Gradient Mechanical Fatigue. – TMF crack growth. – TMF + High Cycle Fatigue. – TMF Modelling and Lifetime Prediction. – TMF Properties of steels, cast iron, Al-, Mg- and Ni-alloys – Advanced TMF Testing Techniques. – Industrial Applications. A panel discussion was held regarding the present state of TMF testing standards (ISO and ASTM) and their potential for improvement. The discussion and contributions were summarized and forwarded to the standard committees. The 3rd TMF-Workshop ensured the continuation of international exchange of knowledge providing a forum to present and discuss all recent developments in the field of thermo-mechanical fatigue. The current special issue publishes eleven selected papers of the 3rd TMF-Workshop 2016. The papers were peer reviewed by a number of experts in the Thermo-Mechanical Fatigue sector. I hope you will enjoy reading papers of this special issue. T2 - 3rd International Workshop on Thermo-Mechanical Fatigue (TMF-Workshop 2016) CY - Berlin, Germany DA - 27.04.2016 KW - Fatigue damage KW - Thermo-mechanical fatigue KW - Fatigue life time KW - Life time prediction KW - TMF PY - 2017 DO - https://doi.org/10.1016/j.ijfatigue.2017.02.002 SN - 0142-1123 VL - 99 IS - 2 SP - 215 PB - Elsevier CY - Oxford AN - OPUS4-40895 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skrotzki, Birgit T1 - Microstructural Evolution during Creep of Al-Alloy 2618A N2 - The aluminum alloy 2618A is an Al-Cu-Mg alloy with additions of Fe and Ni, which was designed for long-term operation at elevated temperature in transportation and aerospace industries. Typical applications include aircraft parts and structures (sheet material) or engine components such as turbo charger centrifugal compressor wheels (forged material). Such components are subjected to prolonged aging during service, (e.g. 50 000 h) at temperatures which are close to their age hardening temperature (ca. 190 °C). The microstructural evolution was investigated. T2 - Creep 2017 CY - St. Petersburg, Russia DA - 18.06.2017 KW - Creep KW - Microstructure KW - Coarsening KW - TEM PY - 2017 AN - OPUS4-40756 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sonntag, Nadja T1 - Imaging of potential crack initiation sites in ferritic steels by the Bitter method N2 - It is widely known that the magnetic domain structure of stress-sensitive ferromagnetic materials may be altered by external or internal mechanical stresses due to magnetoelastic effects. In this contribution, localized magnetic domain changes arising from inhomogeneous deformation and multiaxial loading conditions are imaged by the Bitter method for the first time. It is demonstrated that these domain changes provide deformation-related information and thus, allow for the visualization of macroscopic strain gradients in fine-grained polycrystalline steels, while keeping a sufficient spatial resolution. This approach has been developed within the framework of BAM-MI-project “MICRONET”. T2 - LCF8 Eighth International Conference on Low Cycle Fatigue CY - Dresden, Germany DA - 27.06.2017 KW - Bitter method KW - Magnetic domains KW - Strain gradients PY - 2017 AN - OPUS4-40863 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Spranger, Felix A1 - Graf, B. A1 - Schuch, M. A1 - Hilgenberg, Kai A1 - Rethmeier, Michael T1 - Build-up strategies for additive manufacturing of three- dimensional Ti-6Al-4V-parts produced by laser metal deposition N2 - Laser metal deposition (LMD) has been applied as coating technology for many years. Today, the technologies capacity to produce 3D depositions leads to a new field of application as additive manufacturing method. In this paper, 3D laser metal deposition of titanium alloy Ti-6Al-4V is studied with special regard to the demands of additive manufacturing. Therefore, only the powder nozzle is used to create the shielding gas atmosphere, which ensures high geometric flexibility. Furthermore, specimen with high aspect ratio and hundreds of layers are manufactured, which represent typical features in additive manufacturing. T2 - ICALEO 2017 - International Congress on Applications of Laser & Electro-Optics CY - Atlanta, GA, USA DA - 22.10.2017 KW - Additive manufacturing KW - Ti-6Al-4V KW - Laser metal deposition PY - 2017 SN - 978-1-940168-1-42 SP - 1 EP - 14 AN - OPUS4-42866 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winterkorn, R. A1 - Petrat, T. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Temperature generation of different travel path strategies to build layers using laser metal deposition N2 - Laser Metal Deposition offers the chance to build near net shape parts. The temperature evolution within the process has an influence on track and layer geometries. There are special travel path strategies required to produce near net shape components and reduce shape deviation resulting of error propagation. This paper deals with the temperature progression of individual layers and the maximum heating of deeper substrate regions. Spiral and zig-zag strategies are examined. The investigations are carried out using S235JR as substrate and 316L as powder material. The influence of different strategies on temperature evolution is discussed. The results from the experiments show that various production strategies are associated with different temperature fields. Furthermore, the extent of the temperature variations of layer strategies and layer position are strongly dependent on the production direction. These results demonstrate the importance of developing suitable build-up strategies for parts of complex shape to ensure a stable process with constant temperature as well as even layers. T2 - Lasers in Manufacturing Conference 2017 CY - Munich, Germany DA - 26.06.2017 KW - 316L KW - Additive Manufacturing KW - Temperature behavior KW - Laser Metal Deposition KW - Stainless Steel KW - Edge effects PY - 2017 SP - 1 EP - 5 AN - OPUS4-42878 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockenhäuser, Christian T1 - Comparison of S-phase coarsening in alloy 2618A during ageing, creep, and fatigue N2 - The coarsening of S-phase precipitates in alloy 2618A was compared for different ageing conditions (heat treatment, creep, and fatigue). T2 - LightMAT 2017 CY - Bremen, Germany DA - 08.11.2017 KW - Alloy 2618A KW - Degradation KW - Coarsening KW - S-phase KW - Dark-field transmission electron microscopy (DFTEM) PY - 2017 AN - OPUS4-42862 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yin, Huajie T1 - Molecular Mobility and Physical aging of SuperGlassy Polymers for Gas Separation Membranes as revealed by Dielectric Spectroscopy N2 - Polymeric membranes represent a cost- and energy efficient solution for gas separation. Recently superglassy polymers with high free volume outperform many conventional dense polymers in terms of gas permeability and selectivity. However, such materials with a high fractional free volume (FFV) are prone to pronounced physical aging. The initial microporous structures approach a denser state via local chain rearrangements which results in a dramatic reduction in the gas permeability. For the first time, dielectric spectroscopy with state-of-the-art high-resolution analyzers was employed to investigate the molecular mobility and physical aging of two representative groups of superglassy polymers: PIMs (PIM-1 & PIM-EA-TB) and Si-containing polynobornenes (PTCNSi1 & PTCNSi2). The dielectric behavior of the solution-cast polymeric films was measured by isothermal frequency scans during the different heating cycles in a broad temperature range. Structural relaxation of the films was observed during the measurements. Multiple dielectric processes following Arrhenius behavior were observed for all the investigated polymers. Moreover, they all showed conductivity in the glassy state. The significant increase in the conductivity with increasing temperature especially for PIMs is explained in terms of the formation of local intermolecular agglomerated structures due to interaction of π-electrons in aromatic moieties of the polymer backbone. T2 - 8th International Conference on Advanced Fibers and Polymer Materials CY - Shanghai, China DA - 08.10.2017 KW - Physical aging KW - Membranes KW - Broadband dielectric spectroscopy KW - Gas separation KW - Molecular mobility PY - 2017 AN - OPUS4-42877 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sobol, Oded T1 - Observations of the deuterium distribution and the structural changes in standard and lean duplex stainless steels by ToF-SIMS and EBSD N2 - The use of duplex stainless steels (DSS) in energy related applications is well known. Nowadays, DSSs become more favorable than austenitic steels due to the outstanding mechanical properties, the good corrosion resistance and the lower nickel content.However, the use of the duplex grade in acidic environments such as seawater can lead to a severe degradation in the structural integrity of the steel by hydrogen-induced/assisted cracking mechanisms, which can eventually result in premature failure. Hydrogen assisted degradation and cracking of steels remains unclear even though this topic is intensively studied for more than a century. The main gap lies in the validation of the proposed theoretical models at the sub-micron scale. Industrial and the research communities define a need for an accurate method by which it is possible to image the distribution of hydrogen in the microstructure. Among the very few available methods nowadays, Time-of-Flight Secondary Ion Mass Spectrometry (ToF-SIMS) provides precise mapping of hydrogen in the microstructure. Moreover, the powerful combination of ToF-SIMS with multivariate data analysis (MVA), electron backscattered diffraction (EBSD) for providing a the structural information and the use of data fusion techniques can contribute to a better understanding of the hydrogen induced degradation processes in the material. In the present work two types of duplex grades were chosen as a case study (standard and lean DSS). The duplex class, consist of equivalent amounts of ferrite and austenite, was investigated by ToF-SIMS and EBSD during and after electrochemical deuterium charging in order to simulate the service of a component in acidic environments. Deuterium is known to act on the steel similarly to hydrogen and therefore was used as a tracer for hydrogen. The results show that the ferrite was affected almost identical in both steels whereas in the austenitic phase significant differences were observed in the lean duplex in comparison to the standard duplex. The advantage of the combined techniques is reflected by the ability to correlate the hydrogen distribution in the microstructure to the resulted structural changes. T2 - 21st International Conference on Secondary Ion Mass Spectrometry - SIMS21 CY - Krakow, Poland DA - 10.09.2017 KW - ToF-SIMS KW - Duplex-steel KW - EBSD KW - Data-fusion PY - 2017 UR - http://sims.confer.uj.edu.pl/boa_oral.php?id=23 AN - OPUS4-42864 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hilgenberg, Kai T1 - Build-up strategies for additive manufacturing of three-dimensional Ti-6Al-4V-parts produced by Laser Metal Deposition N2 - Laser metal deposition (LMD) has been applied as coating technology for many years. Today, the technologies capacity to produce 3D depositions leads to a new field of application as additive manufacturing method. In this paper, 3D laser metal deposition of titanium alloy Ti-6Al-4V is studied with special regard to the demands of additive manufacturing. Therefore, only the powder nozzle is used to create the shielding gas atmosphere, which ensures high geometric flexibility. Furthermore, specimen with high aspect ratio and hundreds of layers are manufactured, which represent typical features in additive manufacturing. T2 - ICALEO CY - Atlanta, USA DA - 22.10.2017 KW - Additive manufacturing KW - Ti-6Al-4V KW - Laser Metal Deposition PY - 2017 AN - OPUS4-42865 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockenhäuser, Christian A1 - von Hartrott, P. A1 - Metzger, M. A1 - Skrotzki, Birgit T1 - Comparison of S-phase coarsening in alloy 2618A during ageing, creep, and fatigue N2 - The coarsening of S-phase precipitates in alloy 2618A was compared for different ageing conditions (heat treatment, creep, and fatigue). T2 - LightMAT 2017 CY - Bremen, Germany DA - 08.11.2017 KW - Alloy 2618A KW - Degradation KW - Coarsening KW - S-phase KW - Dark-field transmission electron microscopy (DFTEM) PY - 2017 SP - 1 EP - 3 AN - OPUS4-42837 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zirnstein, Benjamin A1 - Tabaka, Weronika A1 - Frasca, Daniele A1 - Schulze, Dietmar A1 - Schartel, Bernhard T1 - Graphene / hydrogenated acrylonitrile-butadiene rubber nanocomposites: Dispersion, curing, mechanical reinforcement, multifunctional filler N2 - Elastomers are usually mechanically reinforced with high loadings of carbon black (CB) to achieve the properties demanded; high amounts of mineral flame retardants are used to fulfill fire safety requirements. In this study, multilayer graphene (MLG), a nanoparticle made of only 10 graphene sheets, is applied in low loadings, 3 parts per hundred rubber (phr) to reduce the total amount of filler or boost performance in hydrogenated acrylonitrilebutadiene rubber (HNBR). In the HNBR/MLG nanocomposites, 3 phr MLG replaced 15 phr CB, 3 phr aluminum trihydroxide (ATH), or 15 phr CB + 3 phr ATH. The nanocomposites were prepared via master batch by ultrasonically assisted solution mixing and subsequent conventional two-roll milling. A comprehensive study is presented, illustrating the impact of MLG on curing and mechanical properties; e.g. replacing 2.5 phr ATH with 3 phr MLG increased the Young's modulus by over 60% and hardness by 10%, while improving flame retardancy, and reducing the total heat evolved by 10%. MLG is a multifunctional filler, as demonstrated by various enhancements in terms of the mechanical and flame retardancy properties of the rubber composites. KW - Nanocomposite KW - Rubber KW - Graphene PY - 2018 DO - https://doi.org/10.1016/j.polymertesting.2018.01.035 SN - 0142-9418 SN - 1873-2348 VL - 66 SP - 268 EP - 279 PB - Elsevier Ltd. AN - OPUS4-44457 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fabry, Çağtay T1 - Prozessregelung: MSG-Engspaltschweißen (IGF-Nr. 17.923N) N2 - Übersichtposter zu IGF-Vorhaben 17.923N "Sensorgestütztes MSG-Engspaltschweißen von Feinkornstählen mit modifizierter Prozessführung im Dickblechbereich" (DVS-Nr. 03.111) T2 - Fachbereichspräsentation 9.3 CY - Berlin, Germany DA - 01.03.2018 KW - MSG-Engspaltschweißen KW - Adaptives Schweißen KW - Lichtbogensensorik KW - Füllgradregelung PY - 2018 AN - OPUS4-44361 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fabry, Çağtay T1 - Digitalisierung: iLap – Adaptive Prozesse für die vernetzte Produktion N2 - Übersichtposter zu TP 2.3: "Adaptive Lichtbogenschweißprozesse" des BMBF WKP Verbundprojekts iLap T2 - Fachbereichspräsentation 9.3 CY - Berlin, Germany DA - 01.03.2018 KW - Digitalisierung KW - Schweißdatenmanagement KW - Vernetzte Produktion KW - Prozessregelung KW - Adaptives Schweißen PY - 2018 AN - OPUS4-44359 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Graf, B. T1 - 3D laser metal deposition in an additive manufacturing process chain N2 - Laser metal deposition is described with its applications for additive manufacturing. The necessary process chain is discussed, with regard to weld bead dimensions and 3D build-up strategy. Metallurgical cross sections, x-ray and tensile tests are conducted. As demonstrative components, a gas turbine burner and a turbine blade are shown T2 - 1st International Congress on Welding, Additive Manufacturing and Associated Non-Destructive Testing CY - Metz, France DA - 17.05.2017 KW - Additive manufacturing KW - Ti-6Al-4V KW - Process chain KW - Turbine industry KW - Laser metal deposition PY - 2017 AN - OPUS4-44477 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Szymoniak, Paulina T1 - Unexpected behavior of thin PVME/PS blend films investigated by specific heat spectroscopy N2 - The structure and molecular dynamics of thin polymer films are of topical interest of soft matter-physics. Commonly, spatial structural heterogeneities of 1D confined thin films (surface, bulk-like and adsorbed layer), are expected to alter the glassy dynamics, compared to the bulk. Here, Specific Heat Spectroscopy (SHS) was used, to investigate the glassy dynamics of thin films of an asymmetric miscible PVME/PS 25/75 wt% blend. SHS measurements showed a non-monotonous thickness dependence of the dynamic Tg, on the contrary to the previously investigated PVME/PS 50/50 wt%. For PVME/PS 25/75 wt% thin films (> 30 nm), due to the presence of PVME-rich adsorbed and surface layers, the bulk-like layer experienced a thickness dependent increase of PS concentration. This led to a systematic increase of dynamic Tg. Further decrease of the film thickness (< 30 nm), resulted in a decrease of dynamic Tg, ascribed to the influence of the surface layer, which has a high molecular mobility. This is the first study, which shows deviations of dynamic Tg of thin films, compared to the bulk, resulting from the counterbalance of the free surface and adsorbed layer. T2 - Spring Meeting of German Physical Society CY - Berlin, Germany DA - 12.03.2018 KW - Thin polymeric films PY - 2018 AN - OPUS4-44494 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gook, S. T1 - Laserstrahl- und Hybridschweißen von geschlossenen Profilen N2 - ▪ Laserstrahl-Hybridschweißen wird bisher erfolgreich für das Schweißen von geraden Nähten eingesetzt (Start/Stop-Bereich kann außerhalb des Bauteilkörpers rausgeführt werden, z.B. durch Anlauf/Auslauf-Bleche); ▪ Interesse am Schweißen von Rundnähten besteht. Das Orbitalschweißverfahren von Rohrleitungen wird erforscht. Die Technologie wurde bisher nicht eingeführt, da die Endkraterproblematik nicht gelöst ist; ▪ Die Ausbildung des Endkraters beim Laserstrahlschweißen kann durch die Anpassung von Schweißparametern wie Laserleistung, Schweißgeschwindigkeit sowie Defokussierung des Laserstrahls deutlich minimiert werden; ▪ Mit einer Rückwärtsbewegung des Schweißkopfes am Ende der Laserschweißnaht können Erstarrungsrisse im oberen Drittel der Wanddicke vermieden werden; ▪ Ein komplexes Lösungskonzept wird für die Ausführung eines defektfreien Überlappbereiches beim Laserhybridschweißen umgesetzt T2 - Anwendertreffen des Laserverbundes Berlin-Brandenburg e.V. CY - Berlin, Germany DA - 17.01.2018 KW - Laserstrahl-Hybridschweißen PY - 2018 AN - OPUS4-44479 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gawek, Marcel T1 - Growth Kinetics and Molecular Mobility of Irreversibly Adsorbed Layers in Thin Polymer Films N2 - In well-annealed thin polymer films, with non-repulsive polymer/substrate interactions, an irreversibly adsorbed layer is expected to form. These adsorbed layers have shown great potential for technological applications. However, their growth kinetics and molecular dynamics are still not fully understood. This is partially due to the hard accessibility of these layers in thin films. Here, the irreversibly adsorbed layers of homopolymer thin films are revealed by solvent-leaching experiments. First, the growth kinetics of these layers is investigated as a function of annealing times and original film thickness. The thickness, topography and quality of the adsorbed layer is controlled with Atomic Force Microscopy (AFM). Secondly, the molecular mobility of the adsorbed layer is investigated with Broadband Dielectric Spectroscopy (BDS). A recently developed nanostructured capacitor is employed to measure the adsorbed layers with a free surface layer. The results are quantitatively compared and discussed with respect to recently published work. T2 - Spring Meeting of German Physical Society CY - Berlin, Germany DA - 12.03.2018 KW - Thin polymeric films KW - Dielectric spectroscopy PY - 2018 AN - OPUS4-44489 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Böhning, Martin A1 - Frasca, Daniele A1 - Schulze, Dietmar A1 - Schartel, Bernhard ED - Yaragalla, S. ED - Kumar Mishra, R. ED - Thomas, S. ED - Kalarikkal, N. ED - Maria, H. J. T1 - Multilayer Graphene/Elastomer Nanocomposites N2 - Elastomers are usually reinforced by large amount of fillers like carbon black (CB) or silica in order to improve various mechanical properties, such as Young’s modulus, hardness, tear resistance, abrasion resistance, and gas barrier properties. In recent years, such improvements were also obtained by using nanoparticles at significantly lower filler loadings. Graphene is a twodimensional (2D) sheet of a thickness in the atomic scale, composed of a honeycomb structure of sp2 carbon atoms. Besides significant mechanical reinforcement, graphene harbors the potential to be used as a multifunctional filler, as it can also increase the conductivity and weathering stability of elastomer matrices. Ultraviolet (UV) irradiation and oxidative agents can lead to the degradation of elastomers due to a multistep photooxidative process, including the formation of radicals. Carbon-based fillers have an influence on these reactions, as they can absorb UV radiation and act as radical scavengers. This chapter summarizes the results of our larger project on multilayer graphene (MLG)/elastomer nanocomposites, previously published, which present a comprehensive case study of MLG as a multifunctional nanofiller in elastomer/graphene nanocomposites. Different elastomeric matrices are compared in order to demonstrate the outstanding impact of MLG as a general benefit. The dependency of this effect on concentration is discussed in detail. Taking into account the key role of dispersion, different mixing procedures are compared, evaluating a facile implementation of graphene nanocomposites into conventional rubber processing. Finally, the most probable commercial uses of MLG nanofillers in combination with conventional CB are studied. The nanocomposites were prepared in the kg scale in order to obtain enough specimens to investigate various properties of the uncured and vulcanized rubbers at the highest quality level, including rheology, curing, morphology, several mechanical properties, abrasion, conductivity, gas permeation, burning behavior, and weathering stability. The structure property relationships are asserted and questioned, for example, by investigating the radical scavenging ability or aspect ratio of the MLG. This chapter illustrates the state of the art of graphene/rubber nanocomposites targeted for commercial mass applications. KW - Nanocomposite KW - Graphene KW - Rubber KW - Reinforcement KW - Durability KW - Masterbatch KW - Gas Barrier Properties KW - Conductivity PY - 2019 SN - 978-0-12-817342-8 SP - 139 EP - 200 PB - Elsevier AN - OPUS4-47408 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zerbst, Uwe A1 - Madia, Mauro A1 - Klinger, Christian A1 - Bettge, Dirk A1 - Murakami, Y. T1 - Defects as a root cause of fatigue failure of metallic components. III: Cavities, dents, corrosion pits, scratches N2 - This third part of the review on defects as root cause of fatigue failure addresses cavities (pores, micro-shrinkages, unmelted regions), defective microstructures and microcracks as material defects and defects due to local damage during manufacturing, service and maintenance such as dents, scratches and localized corrosion. In addition, damage due to contact fatigue and the effect of surface roughness are discussed in the context of fatigue failure. Also addressed is the competition between different kinds of defects in controlling the initiation and early growth of fatigue cracks. KW - Pores KW - Micro-shrinkages KW - Impact damage KW - Contact fatigue KW - Corrosion pits KW - Scratches PY - 2019 DO - https://doi.org/10.1016/j.engfailanal.2019.01.034 SN - 1350-6307 VL - 97 SP - 759 EP - 776 PB - Pergamon-Elsevier Science Ltd CY - Oxford, England AN - OPUS4-47373 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zirnstein, Benjamin A1 - Schulze, Dietmar A1 - Schartel, Bernhard T1 - The impact of polyaniline in phosphorus flame retardant ethylene-propylene-diene-rubber (EPDM) N2 - Usually elastomers are loaded with high amounts of flame retardants to fulfill fire safety requirements. In this study the potential char precursor polyaniline (PANI) and the established fire retardant pentaerythritol (PER) were implemented in ethylene-propylene-diene monomer rubber (EPDM). PANI and PER were used in low loadings (7 phr) and combined with two phosphorous flame retardants, Ammonium polyphosphate (APP) and a piperazine-pyrophosphate/phosphoric acid compound (FP), to boost their performance. A comprehensive study is presented, explaining the impact of PANI on curing and mechanical properties, including compensation for the plasticizer-like effect of APP in EPDM, and improved flame retardancy. In the cone calorimeter test, the combination of EPDM/FP/PANI reduced the effective heat of combustion by 20%. All nine EPDM rubber compounds were investigated with the LOI and UL 94 tests, cone calorimeter, FMVSS 302 and glow wire testing to quantify fire performance. The PANI containing EPDM rubbers, EPDM/APP/PANI and EPDM/FP/PANI outperformed the corresponding PER containing, EPDM/APP/PER and EPDM/FP/PER rubbers in various tests. Moreover, the study investigated the impact of PANI and PER on the mode of action of the phosphorus species and showed that the addition of PANI increased the amount of phosphorus in the condensed phase. To receive a broader understanding of the flame retardant mode of action of PANI in combination with APP and FP, calculations were carried out to estimate the impact of PANI on the protective layer effect. KW - EPDM KW - Rubber KW - Flame retardant KW - Polyaniline KW - Pentaerythritol PY - 2019 DO - https://doi.org/10.1016/j.tca.2019.01.019 SN - 0040-6031 VL - 673 SP - 92 EP - 104 PB - Elsevier B.V. AN - OPUS4-47503 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zerbst, Uwe A1 - Madia, Mauro A1 - Klinger, Christian A1 - Bettge, Dirk A1 - Murakami, Y. T1 - Defects as a root cause of fatigue failure of metallic components. I: Basic aspects N2 - According to the definition of the ASM handbook [1,3], a defect is "an imperfection. that can be shown to cause failure by a quantitative analysis and that would not have occurred in the absence of the imperfection". The topic of the present three-part review is a discussion of defects which can cause failure in cyclically loaded structures. The features discussed comprise material defects such as non-metallic inclusions, pores or micro-shrinkages, etc. and geometric defects such as surface roughness and secondary notches which have their origin in manufacturing, and defects such as surface damage due to scratches, impact events or contact fatigue as well as corrosion pits which arise in service. In this first part, the discussion is prefaced by an introduction to basic aspects which are essential for a deeper understanding of the characteristics and mechanisms how the defects influence fatigue crack initiation and propagation. These include the life cycle of a fatigue crack from initiation up to fracture, crack arrest, multiple crack initiation and coalescence, and the material and geometrical properties affecting these. KW - Defects KW - Fatigue crack propagation stages KW - Crack arrest KW - Multiple cracks PY - 2019 DO - https://doi.org/10.1016/j.engfailanal.2019.01.055 SN - 1350-6307 VL - 97 SP - 777 EP - 792 PB - Pergamon-Elsevier Science Ltd CY - Oxford, England AN - OPUS4-47372 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lee, P.-W. A1 - Kaynak, T. A1 - Al-Sabbagh, Dominik A1 - Emmerling, Franziska A1 - Schalley, C. T1 - Effect of Perfluorinated Side-Chain Length on the Morphology, Hydrophobicity, and Stability of Xerogel Coatings N2 - Superhydrophobic surfaces can be quickly formed with supramolecular materials. Incorporating low-molecular-weight gelators (LMWGs) with perfluorinated chains generates xerogel coatings with low surface energies and high roughness. Here, we examine and compare the properties of the xerogel coatings formed with eight different LMWGs. These LMWGs all have a trans-1,2-diamidocyclohexane core and two perfluorinated ponytails, whose lengths vary from three to ten carbon atoms (CF3 to CF10). Investigation of the xerogels aims to provide in-depth information on the chain length effect. LMWGs with a higher degree of fluorination (CF7 to CF10) form superhydrophobic xerogel coatings with very low surface energies. Scanning electron microscopy images of the coatings show that the aggregates of CF5 and CF7 are fibrous, while the others are crystal-like. Aggregates of CF10 are particularly small and further assemble into a porous structure on the micrometer scale. To test their stabilities, the xerogel coatings were flushed multiple times with a standardized water flush test. The removal of material from the surface in these flushes was monitored by a combination of the water contact angle, contact angle hysteresis, and coating thickness measurements. A new method based on image processing techniques was developed to reliably determine the change of the coating thickness. The CF7, CF9, and CF10 surfaces show consistent hydrophobicity and coating durability after repetitive flushing tests. The length of the perfluorinated side chains thus has a significant effect on the morphology of the deposited xerogel coatings, their roughness, and, in consequence, their hydrophobicity and mechanical durability. KW - Coating materials KW - Amorphous materials KW - Hydrophobicity KW - Materials Stability PY - 2021 DO - https://doi.org/10.1021/acs.langmuir.1c02341 SN - 1520-5827 VL - 37 IS - 49 SP - 14390 EP - 14397 PB - ACS Publications AN - OPUS4-54071 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Artinov, Antoni A1 - Bachmann, Marcel A1 - Rethmeier, Michael A1 - Karkhin, V. A1 - Khomich, P. T1 - Modeling of hydrodynamic and thermal processes at laser welding with through penetration N2 - A mathematical model for physical processes in fusion welding has been developed. It is based on the equivalent heat source concept and consists of two parts: thermo-hydrodynamics of the weld pool and heat conduction in the weldment outside the pool. In thermo-hydrodynamic problem, temperature – dependent material properties, keyhole shape, thermo-capillary and natural convection, phase transformations and other physical phenomena are taken into consideration. Solution of the thermo-hydrodynamic problem by the finite element method is demonstrated with keyhole laser beam welding of a 15 mm thick steel plate. Thermo-capillary convection is primarily responsible for the intricate convex-concave melt pool shape and pool enlargement near the plate surfaces. The calculated and experimental molten pool dimensions are in close agreement. KW - Laser welding KW - Weld pool modeling KW - Heat conduction KW - Greens function method PY - 2021 DO - https://doi.org/10.1080/09507116.2021.1989209 SP - 1 EP - 12 PB - Taylor & Francis Group AN - OPUS4-54022 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - El-Sari, B. A1 - Biegler, M. A1 - Rethmeier, Michael T1 - Verbesserung der Vorhersagegüte von künstlichen neuronalen Netzen zum Widerstandspunktschweißen durch Auswertung des dynamischen Widerstands N2 - Das Widerstandspunktschweißen ist ein etabliertes Fügeverfahren in der Automobilindustrie. Es wird vor allem bei der Herstellung sicherheitsrelevanter Bauteile, zum Beispiel der Karosserie, eingesetzt. Daher ist eine kontinuierliche Prozessüberwachung unerlässlich, um die hohen Qualitätsanforderungen zu erfüllen. Künstliche neuronale Netzalgorithmen können zur Auswertung der Prozessparameter und -signale eingesetzt werden, um die individuelle Schweißpunktqualität zu gewährleisten. Die Vorhersagegenauigkeit solcher Algorithmen hängt von dem zur Verfügung gestellten Trainingsdatensatz ab. In diesem Beitrag wird untersucht, inwieweit die Vorhersagegüte eines künstlichen neuronalen Netzes durch Auswertung einer Prozessgröße, dem dynamischen Widerstand, verbessert werden kann. KW - Künstliche Intelligenz KW - Qualität KW - Neuronales Netz KW - Widerstandspunktschweißen PY - 2021 SP - 785 EP - 789 AN - OPUS4-53976 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, V. A1 - Marko, A. A1 - Kruse, T. A1 - Biegler, M. A1 - Rethmeier, Michael T1 - Analysis and recycling of bronze grinding waste to produce maritime components using directed energy deposition N2 - Additive manufacturing promises a high potential for the maritime sector. Directed Energy Deposition (DED) in particular offers the opportunity to produce large-volume maritime components like propeller hubs or blades without the need of a costly casting process. The post processing of such components usually generates a large amount of aluminum bronze grinding waste. The aim of the presented project is to develop a sustainable circular AM process chain for maritime components by recycling aluminum bronze grinding waste to be used as raw material to manufacture ship Propellers with a laser-powder DED process. In the present paper, grinding waste is investigated using a dynamic image Analysis system and compared to commercial DED powder. To be able to compare the material quality and to verify DED process parameters, semi-academic sample geometries are manufactured. T2 - LiM 2021 CY - Munich, Germany DA - 21.06.2021 KW - Additive Manufacturing KW - Maritime Components KW - Powder Analysis KW - Recycling KW - Directed Energy Deposition PY - 2021 SP - 1 EP - 9 AN - OPUS4-54067 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Deland, Eric T1 - Environmental conditions affect the corrosion product composition of Methanogen induced microbiologically influenced corrosion (Mi-MIC) N2 - Corrosion is a very expensive and serious problem in the different industry sectors, eg. Petroleum-, On- and off-shore, infrastructure. It is estimated that 20% of all corrosion damage is caused by microorganisms or microbiologically influenced corrosion (MIC). Several microorganisms are known to cause corrosion, including sulfate-reducing bacteria, nitrate-reducing bacteria, methanogens etc. For several years, methanogens were regarded as a mild corroder (~0.065 mm/yr), largely due to a lack of detailed investigation on the corrosion mechanism under real-environment simulated conditions. Resulting in the common belief that siderite, a non-conductive compound, is the sole corrosion product (CP) of methanogen-induced MIC (Mi-MIC). To simulate natural environmental conditions, we developed and introduced the multiport flow column system (MFC), a multi-sectional corrosion flow-cell. Using the MFC, we obtained ten times higher corrosion rates than previously reported. With a combination of several analytical techniques, such as ToF-SIMS, SEM-EDS and FIB-SEM, we found strong indication that siderite is not the sole corrosion product of Mi-MIC. The corrosion layers contained phosphorus, oxygen, magnesium, calcium and iron. The differences in the CP between static and dynamic environments demonstrated the impact of testing procedures on the corrosive potential of methanogens. To further verify and deepen our understanding of Mi-MIC, we are currently studying the influence of additional environmental parameters (e.g. pH, salinity, flow rate) on Mi-MIC. Overall, results of this study will expand the current understanding of MIC from both analytical and mechanistic points of view, thus aiding the development of different mitigation strategies for various industry sectors. T2 - ISMOS-8 CY - Online meeting DA - 08.06.2021 KW - Methanogen-induced microbiologically influenced corrosion KW - Carbon steel KW - ToF-SIMS KW - Modelling studies PY - 2021 AN - OPUS4-54041 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Deland, Eric T1 - Environmental conditions impact the corrosion layer composition of Methanogen induced microbiologically influenced corrosion (Mi-MIC) N2 - Microbiologically influenced corrosion (MIC) is a now well-known challenge and affects industry, society and infrastructure. For a long time, the impact of methanogen-induced MIC (Mi-MIC) was underestimated. This was mainly due to the rather low published corrosion rates and the presumed corrosion product siderite, which is not electrically conductive. In our laboratory, we were able to show that this trivialization or underestimation of Mi-MIC was due to the nature of the testing. The static systems used so far do not provide environmentally relevant information about the corrosion rate and the corrosion product, especially for methanogens To further illustrate the importance of the environment on the MIC process, we established a multiport flow column (MFC), to simulate the natural environment. With this method, and in contrast to published results using the static conditions, we obtained ten times higher corrosion rates. We analyzed the corrosion products with a combination of techniques, like ToF-SIMS, SEM-EDS and FIB-SEM, and found strong evidence that siderite is not the sole corrosion product of Mi-MIC. The corrosion layers contain phosphorus, oxygen, magnesium, calcium and iron and lacked on carbon-related species. It is hypothesized that methanogens may have influenced the nucleation process of siderite, converting bicarbonate into carbon dioxide for methanogenesis. This results in increased localized corrosion and reduced siderite formation. To verify and deepen our understanding of Mi-MIC, we are currently studying the influence of additional environmental parameters (e.g. pH, salinity, flow rate etc.) on Mi-MIC and the subsequent impacts on corrosion rates and the corrosion products. Overall, results of this study will expand the current understanding of MIC from both analytical and mechanistic points of view, thus aiding the development of different mitigation strategies for various industry sectors. T2 - Eurocorr 2021 CY - Online meeting DA - 20.09.2021 KW - Methanogen-induced microbiologically influenced corrosion KW - Carbon steel KW - SEM-EDS KW - Modelling studies PY - 2021 AN - OPUS4-54043 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Biegler, M. A1 - El-Sari, B. A1 - Rethmeier, Michael A1 - Finus, F. T1 - Schweißen unter Zug – LME-Eingangsprüfung für die Autoindustrie N2 - Der Trend zum Leichtbau und die Transformation zur E-Mobilität in der Automobilindustrie befeuern die Entwicklung neuer hochfester Stähle für den Karosseriebau. Derartige Werkstoffe sind beim Widerstandspunktschweißen besonders rissanfällig (LME). Das Schweißen unter Zug stellt eine effektive Methode um die LME-Anfälligkeit unterschiedlicher Werkstoffe qualitativ zu bestimmen. KW - Automobilindustrie KW - Widerstandspunktschweißen KW - Liquid Metal Embrittlement KW - Zinkbeschichtung KW - Hochfester Stahl PY - 2021 IS - 6 SP - 54 EP - 55 AN - OPUS4-54057 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Roveda, Ilaria T1 - Investigation of residual stresses and microstructure effects on the fatigue behaviour of a L-PBF AlSi10Mg alloy N2 - Al-Si alloys produced by Laser Powder Bed Fusion (L-PBF) techniques allow the fabrication of lightweight free-shape components. Due to the high cooling rates occurring during the building process, L-PBF AlSi10Mg alloys exhibit an ultra-fine microstructure that leads to superior mechanical properties in the as-built condition compared to conventional cast Al-Si materials. Nevertheless, L-PBF processing induces high thermal gradients, leading to deleterious residual stress. In order to relax detrimental residual stress and to increase the ductility, post-processing stress relief treatments are performed. The objective of the contribution is to investigate, under different heat treatment condition, the evolution of microstructure and residual stresses in view of optimizing the fatigue performance of the alloy. To this purpose various heat treatments in a range of temperatures between 265°C and 300°C for a duration between 15 minutes and 2 hours are performed. T2 - Fatigue Design 2021 CY - Senlis, France DA - 17.11.2021 KW - AlSi10Mg KW - Additive manufacturing KW - L-PBF KW - Residual stress KW - Heat treatment PY - 2021 AN - OPUS4-53794 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Brunner-Schwer, Chr. A1 - Biegler, M. A1 - Rethmeier, Michael T1 - Investigation on laser cladding of rail steel without preheating N2 - The contact between train wheels and rail tracks is known to induce material degradation in the form of wear, and rolling contact fatigue in the railhead. Rails with a pearlitic microstructure have proven to provide the best wear resistance under severe wheel-rail interaction in heavy haul applications. High speed laser cladding, a state-of-the-art surface engineering technique, is a promising solution to repair damaged railheads. However, without appropriate preheating or processing strategies, the utilized steel grades lead to martensite formation and cracking during deposition welding. In this study, laser cladding of low-alloy steel at very high speeds was investigated, without preheating the railheads. Process speeds of up to 27 m/min and laser power of 2 kW are used. The clad, heat affected zone and base material are examined for cracks and martensite formation by hardness tests and metallographic inspections. A methodology for process optimization is presented and the specimens are characterized for suitability. Within the resulting narrow HAZ, the hardness could be significantly reduced. T2 - Lasers in Manufacturing Conference 2021 CY - Erlangen, Germany DA - 21.06.2021 KW - High speed laser cladding KW - Preheatin KW - Rail tracks KW - Pearlitic microstructure PY - 2021 AN - OPUS4-53974 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Deland, Eric A1 - Kleinbub, Sherin T1 - Is Methanogen-induced microbiologically influenced corrosion (Mi-MIC) underestimated? N2 - The role of methanogens in microbiologically influenced corrosion (Mi-MIC) is often neglected, due to 1) low reported corrosion rates and 2) the suspected corrosion product siderite, which is electrically non-conductive. Typically, MIC corrosion studies are carried out using batch cultures, which did not represent the dynamic conditions, i.e. pipeline and provide insufficient information on the overall corrosion potential. We established a unique approach, a multiport flow column (MFC), to simulate pipeline conditions and obtained 10-times higher corrosion rates than previously published. Our result showed that testing procedures have a large impact on the corrosive potential of methanogens. We found strong indications with a combination of ToF-SIMS, SEM-EDS and FIB-SEM analyses that siderite is not the sole corrosion product. The corrosion layers contain phosphorus, oxygen, magnesium, calcium and iron. To verify and deepen our understanding of Mi-MIC, we are currently studying the influence of other environmental parameters (e.g. pH) on Mi-MIC. T2 - VAAM 2021 CY - Online meeting DA - 18.03.2021 KW - Methanogen-induced microbiologically influenced corrosion KW - Carbon steel KW - MIC Island PY - 2021 AN - OPUS4-54042 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Strommer, Bettina A1 - Battig, Alexander A1 - Frasca, Daniele A1 - Schulze, Dietmar A1 - Huth, Christian A1 - Böhning, Martin A1 - Schartel, Bernhard T1 - Multifunctional Property Improvements by Combining Graphene and Conventional Fillers in Chlorosulfonated Polyethylene Rubber Composites N2 - The incorporation of nanoparticles like multilayer graphene (MLG) into elastomeric composites boosts their technical performance, such as their mechanical behavior and electrical conductivity. Common filler types (carbon black (CB) and aluminum trihydroxide (ATH)) generally fulfill single, specific purposes and are often used in high loadings. CB typically reinforces rubber mechanically, while ATH increases flame retardancy. Small amounts of MLG reduce these high filler contents and maintain the multifunctional characteristics of rubber composites. In chlorosulfonated polyethylene (CSM) + ATH, an intrinsically flame-retardant rubber was designed to achieve the highest standards such as maximum average of heat emission (MARHE) <90 kW m−2, 3 phrMLG was substituted for 15 phr CB and/or 3 phr ATH via an industrially applicable processing approach. Replacing either CB or ATH resulted in a property profile that was multifunctionally improved in terms of features such as mechanical performance, reduced sorption, and flame retardance. MLG nanocomposites are reported to show promise as an industrially utilizable route to obtain multifunctional high-performance rubbers. KW - Nanocomposites KW - Rubber KW - Multilayer graphene KW - Flame retardancy KW - Synergy KW - Nanoparticles KW - Elastomers PY - 2022 DO - https://doi.org/10.1021/acsapm.1c01469 SN - 2637-6105 VL - 4 IS - 2 SP - 1021 EP - 1034 PB - ACS Publ. CY - Washington, DC AN - OPUS4-54330 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Blasón Gonzalez, Sergio A1 - Werner, Tiago A1 - Kruse, Julius A1 - Madia, Mauro A1 - Miarka, P. A1 - Seitl, S. A1 - Benedetti, M. T1 - Determination of fatigue crack growth in the near-threshold regime using small-scale specimens N2 - A complete description of the experimental procedure for characterizing the intrinsic fatigue crack propagation threshold (ΔKth,eff) as well as the fatigue crack growth rate (FCGR) in the near-threshold regime using small-scale specimens is presented. A comparative study is carried out on the high strength steel S960QL considering different single edge notch bend (SENB) specimen geometries. On one hand, the reference dimensions of 6 mm thickness (B) and 19 mm width (W) are analysed and referred to as conventional specimens. On the other hand, small-scale specimens with B = 3 mm and W = 4 and 6 mm are also considered. Several loading configurations (3-, 4- and 8-point bending) are used and a load ratio R = 0.8 is applied to avoid crack closure effects. The direct current potential drop (DCPD) technique is used to monitor the crack length. The reduced dimensions of the small-scale specimens imply the necessity of implementing a modified testing procedure compared to the recommendations of current standards for the generation of FCGR data. The results show a good agreement between tests conducted on different specimen sizes, which opens new perspectives in the use of small-scale specimens for characterizing the fatigue crack growth properties in metallic materials. Recommendations and limitations of the procedure are provided and discussed. KW - Fatigue crack growth KW - Small-scale specimens KW - Intrinsic fatigue propagation threshold KW - Near-threshold regime KW - High-strength steel KW - Alternative test procedure PY - 2022 DO - https://doi.org/10.1016/j.tafmec.2021.103224 SN - 0167-8442 VL - 118 SP - 1 EP - 12 PB - Elsevier CY - Amsterdam AN - OPUS4-54209 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scheuschner, Nils T1 - Infrared Thermography of the DED-LB/M and PBF LB/M processes N2 - Infrared thermography is a technique that allows to measure the temperatures of objects by analyzing the intensity of the thermal emission without the need of direct contact with very high spatial and temporal resolution. As the temperature is a fundamental factor for the additive manufacturing processes of metals, infrared thermography can provide experimental data that can be used for the validation of simulations and improving the understanding of the processes as well as for in-situ process monitoring for nondestructive evaluation (NDE) for quality control. In this talk we will provide an overview over the possibilities of state of the art thermographic in-situ monitoring systems for the DED-LB/M and PBF-LB/M processes and the challenges such as phase transitions and unknown emissivity values in respect to the determination of real temperatures. We define the requirements for different camera systems in various configurations and give examples on the selection of appropriate measurement parameters and data acquisition techniques as well as on techniques for data analysis and interpretation. Finally, we compare in-situ monitoring methods against post NDE methods by analyzing the advantages and disadvantages of both. This research was funded by BAM within the Focus Area Materials. T2 - Coupled2021 - IX International Conference on Coupled Problems in Science and Engineering CY - Online meeting DA - 13.06.2021 KW - Additive Manufacturing KW - Thermography KW - Direct Energy Deposition PY - 2021 AN - OPUS4-54399 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zhu, Jiangchao T1 - Bruchmechanische Bewertung der Integrität einer Turbinenscheibe bei Überdrehzahl N2 - Turbinenscheiben sind thermisch und mechanisch hochbeanspruchte, sicherheitsrelevante Komponenten in Gasturbinen. Ihre Integrität wird in Bauteiltests unter Überdrehzahlbedingungen nachgewiesen. Kontext des Aufsatzes ist die Erarbeitung einer zusätzlichen Bewertungsebene auf der Grundlage von Versuchen unter monotoner Beanspruchung, die die Beanspruchung im Bauteil realistisch wiedergeben soll. Betrachtet wird ein halbelliptischer Riss, der bei der weiteren Ausbreitung als Umfangsriss wächst (rim peeling). Die Simulation dieser Stelle im Bauteil schließt die mechanische und thermische Beanspruchung sowie sie Dehnungsbehinderung ein. Letztere wird anhand zweier Parameter, der Spannungsmehrachsigkeit ℎ und des (allerdings modifizierten) Constraint-Parameters nach Newman, der die Spannungen über den plastisch verformten Bereich mittelt, bestimmt. Erwartungsgemäß zeigt sich, dass die höchste Dehnungsbehinderung weder an den Oberflächenpunkten, noch an den tiefsten Punkten, sondern an einer Stelle zwischen beiden auf der Rissfront auftritt. Als Versuchsgeometrie für die monotonen Tests soll eine Kreuzprobe mit wanddurchdringenden Rissen ausgehend von einer Innenbohrung dienen. Durch geeignete Wahl der Risstiefe sowie der in beiden Richtungen angreifenden Kräfte gelingt es, bauteiladäquate Zustände zu erzeugen. T2 - 54. Tagung des Arbeitskreis Bruchmechanik und Bauteilsicherheit CY - Online meeting DA - 22.02.2022 KW - Struktur Integrität KW - Turbinenscheibe KW - Constraint KW - Bruchmechanik PY - 2022 AN - OPUS4-54402 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gumenyuk, Andrey T1 - Influence of an external applied AC magnetic field on the melt pool dynamics at high-power laser beam welding N2 - The study deals with the determination of the influence of an externally applied oscillating magnetic field on the melt pool dynamics in high power laser beam and hybrid laser arc welding processes. An AC magnet was positioned under the workpiece which is generating an upward directed electromagnetic force to counteract the formation of the droplets. To visualise the melt flow characteristics, several experiments were carried out using a special technique with mild steel from S355J2 with a wall thickness of up to 20 mm and a quartz glass in butt configuration. The profile of the keyhole and the melt flow were recorded with a high-speed camera from the glass side. Additionally, the influence of the magnetic field orientation to the welding direction on the filler material dilution on laser hybrid welding was studied with variating oscillation frequency. The element distribution over the whole seam thickness was measured with X-ray fluorescence (XRF). The oscillation frequency demonstrated a greater influence on the melt pool dynamics and the mixing of the elements of the filler wire. The high-speed recordings showed, under the influence of the magnetic field, that the melt is affected under strong vortex at the weld root, which also avoids the formation of droplets T2 - The 18th Nordic Laser Materials Processing Conference CY - Lulea, Sweden DA - 18.01.2022 KW - Laser beam welding KW - Melt pool dinamics PY - 2022 AN - OPUS4-54331 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Accelerated Materials Discovery Based on Data Analysis and Machine Learning N2 - The stability of materials is a very important property for materials discovery. In recent years, we have explored several approaches for advancing the prediction of the stability of crystals (e.g., classical chemical heuristics and machine-learned interatomic potentials). For example, we have assessed a famous chemical heuristic – the Pauling rules – regarding their usefulness for structure prediction. They are only of limited predictive power, i.e. the rules 2 to 5 only work for 13 % of all tested oxides. Furthermore, we have shown that machine-learned interatomic potentials can be used to predict phonon properties of a range of silicon allotropes accurately and, therefore, they can also be used to assess the dynamic stability of materials. To do so, we have developed new schemes to build reference databases for machine learned interatomic potentials. T2 - PACRIM & GOMD 2021 CY - Online meeting DA - 13.12.2021 KW - Data analysis KW - Machine learning KW - High-throughput computations PY - 2021 AN - OPUS4-54088 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Han, Ying A1 - Radners, J. A1 - von Hartrott, P. A1 - Skrotzki, Birgit T1 - Aluminium high temperature fatigue N2 - The studied aluminium alloy is EN AW-2618A (2618A). It is very widely used for exhaust gas turbo-charger compressor wheels. Due to long operating times, high cycle fatigue (HCF) and material aging under the influence of temperatures up to 230 °C is particularly relevant for the wheels. The wheels are typically milled from round wrought blanks. From such round blanks, different testpieces are extracted and a comprehensive series of HCF tests is conducted at room temperature. The tests investigate the materials fatigue performance in the T61 state for two load-ratios, namely R = -1 and R = 0.1. Additionally, two overaged material states are tested, accounting for the aging process the material undergoes during long operating times at high temperatures. The experimental results are evaluated and compared to each other. Furthermore, the design process of notched specimens is presented. With the notched specimens, it is aimed to quantify the notch sensitivity of the material. Relating thereto, two potential model parameters for the fatigue lifetime model are introduced. Finally, the extended research data management in this project is highlighted and its advantages for sustainable use in material science and engineering applications are shown. N2 - In diesem Projekt wird die Aluminiumlegierung EN AW-2618A (2618A) untersucht, welche sehr verbreitet in Verdichterrädern von Abgasturboladern zum Einsatz kommt. Hochzyklische Ermüdung und Werkstoffalterung bei Temperaturen von bis zu 230 °C ist bei Abgasturboladern aufgrund der langen Einsatzzeiten besonders relevant. Die Verdichterräder werden typischerweise aus geschmiedeten Rohlingen gefräst. Aus entsprechenden Rohlingen werden im Rahmen des Projekts eine Vielzahl von Proben mit unterschiedlichen Geometrien entnommen. Die Proben werden unter verschiedenen Prüfbedingungen in hochzyklischen Ermüdungsversuchen bei Raumtemperatur getestet. Zum einen wird das Ermüdungsverhalten des Werkstoffs im T61-Zustand für die zwei Belastungsverhältnisse R = -1 und R = 0,1 untersucht. Zum anderen werden zwei überalterte Materialzustände getestet. Damit soll dem Alterungsprozess Rechnung getragen werden, den das Material während langer Betriebszeiten bei hohen Temperaturen durchläuft. Die experimentellen Ergebnisse werden evaluiert und miteinander verglichen. Darüber hinaus wird der Entwurfsprozess von gekerbten Probengeometrien dokumentiert. Die gekerbten Proben sollen Aufschluss über die Kerbempfindlichkeit des Werkstoffs geben. In diesem Zusammenhang werden zwei mögliche Modellparameter für das zu entwickelnde Lebensdauermodell vorgestellt. Abschließend wird das erweiterte Forschungsdatenmanagement des Projekts beleuchtet und seine Vorteile für die nachhaltige Nutzung in materialwissenschaftlichen und ingenieurtechnischen Anwendungen aufgezeigt. T2 - FVV Frühjahrstagung 2022 CY - Würzburg, Germany DA - 31.03.2022 KW - EN AW-2618A KW - High cycle fatigue KW - Aluminium alloy PY - 2022 IS - FVV Publikationen Heft R602 SP - 617 EP - 634 PB - Forschungsvereinigung Verbrennungskraftmaschinen (FVV) CY - Frankfurt am Main AN - OPUS4-54622 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madia, Mauro T1 - Progress in the determination of the fatigue propagation resistance in metals and its application to fatigue assessment N2 - This plenary lecture aims at showing the progress in the experimental determination of the fatigue propagation resistance in metals and its application to fatigue assessment. In particular, different new experimental techniques are introduced, which allow a better description of the crack propagation resistance from short to long crack regime. These data can be then applied in the fatigue assessment to predict the fatigue limit and the total life of metallic components. T2 - 5th Iberian Conference on Structural Integrity CY - Coimbra, Portugal DA - 30.03.2022 KW - Crack propagation resistance KW - Cyclic R-Curve KW - Fatigue assessment KW - Kitagawa-Takahashi diagram KW - S-N diagram PY - 2022 AN - OPUS4-54603 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Accelerated materials discovery with data analysis and machine learning N2 - Talk on my research on machine-learning and automation for students of TU Berlin. T2 - TU Berlin Seminar CY - Online meeting DA - 24.01.2022 KW - Automation KW - High-throughput KW - DFT PY - 2022 AN - OPUS4-54686 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strommer, Bettina T1 - Networking Skills: The Effect of Graphene on Crosslinking N2 - 2D layered nanoparticles enable a distinct reduction of filler loadings in rubber compounds combined with a boost in performance due to their high surface to volume ratio. They often enable unique property profiles providing a great potential as effective fillers in rubber, especially by enhancing mechanical and barrier properties. As the best possible incorporation into the elastomer matrix is crucial for the efficiency of the nanofiller, dispersing and exfoliation of the nanoparticles without formation of agglomerates usually constitutes an outstanding challenge - especially when using conventional processing methods. Laboratory-scale approaches for highly dispersed nanocomposites sometimes solve this problem, but these are often too energy and time consuming and provide no scale up possibility for real applications. Therefore, a latex premixing process was established to produce highly filled masterbatches, enabling the processing with conventional techniques. The presence of nanoparticles greatly impacts the behavior of elastomeric compounds, besides affecting the properties of the final product also the processing is influenced (rheology, crosslinking). In this study, nanocomposites of natural rubber and multilayer graphene (MLG) were prepared via a latex masterbatch route. Different strategies for masterbatch premixing are compared (stirring vs. ultrasonication, coagulation vs. drying). Dispersion and exfoliation of MLG were determined by transmission electron microscopy. The reinforcing effect of MLG affects the viscosity while the dispersed graphene layers may also act as diffusion barrier/absorbent for the crosslinking agents. In contrast to that, MLG forms physical crosslinks in the final product. Swelling measurements and differential scanning calorimetry allow a differentiation between chemical and physical network links. Different technical properties of the nanocomposites were measured with respect to mechanical and application relevant behavior. T2 - PPS 37 CY - Online meeting DA - 12.04.2022 KW - Elastomers KW - Nanocomposites KW - Graphene KW - Nanoparticles KW - Latex KW - Natural rubber KW - Processing PY - 2022 AN - OPUS4-54696 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Roveda, Ilaria T1 - Investigation of residual stresses and microstructure effects on the fatigue behaviour of a L-PBF AlSi10Mg alloy N2 - Laser Powder Bed Fusion (L-PBF) allow the fabrication of lightweight near net shape AlSi10Mg components attractive to the aerospace, automotive, biomedical and military industries. During the build-up process, high cooling rates occur. Thus, L-PBF AlSi10Mg alloys exhibit a Si-nanostructure in the as-built condition, which leads to superior mechanical properties compared to conventional cast materials. At the same time, such high thermal gradients generally involve a deleterious residual stress (RS) state that needs to be assessed during the design process, before placing a component in service. To this purpose post-process heat treatments are commonly performed to relieve detrimental RS. In this contribution two low-temperature stress-relief heat treatments (SRHT) are studied and compared with the as-built state: a SRHT at 265°C for 1 hour and a SRHT at 300°C for 2 hours. At these temperatures microstructural changes occur. In the as-built state, Si atoms are supersaturated in the α-aluminium matrix, which is enveloped by a eutectic Si-network. At 265°C the Si precipitation from the matrix to the pre-existing network is triggered. Thereafter, above 295°C the fragmentation and spheroidization of the Si branches takes place, presumably by Al–Si interdiffusion. After 2 hours the original eutectic network is completely replaced by uniformly distributed blocky particles. The effect of the heat and the microstructure modification on the RS state and the fatigue properties is investigated. Energy dispersive x-ray and neutron diffraction are combined to investigate the near-surface and bulk RS state of a L-PBF AlSi10Mg material. Differences in the endurance limit are evaluated experimentally by high cycle fatigue (HCF) tests and cyclic R-curve determination. T2 - 43rd Materials Mechanics Seminar CY - Sani, Chalkidiki, Greece DA - 05.06.2022 KW - AlSi10Mg KW - Fatigue KW - Neutron diffraction KW - X-ray diffraction PY - 2022 AN - OPUS4-55090 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Data-driven chemical understanding N2 - Chemical heuristics are essential to understanding molecules and materials in chemistry. The periodic table, atomic radii, and electronegativities are only a few examples. Initially, they have been developed by a combination of physical insight and a limited amount of data. It is now possible to test these heuristics and generate new ones using automation based on Materials Informatic tools like pymatgen and greater amounts of data from databases such as a Materials Project. In this session, I'll speak about heuristics and design rules based on coordination environments and the concept of chemical bonding. For example, we have tested the Pauling rules which describe the stability of materials based on coordination environments and their connections on 5000 oxides from the Materials Project. In addition, we have created automated processes for analyzing the chemical bonding situation in crystalline materials with Lobster (www.cohp.de) in order to discover new heuristics and design rules. T2 - Materials Project Seminar Series CY - Online meeting DA - 18.05.2022 KW - DFT KW - Chemical heuristics KW - Crystal Orbital Hamilton Populations KW - Machine learning KW - Phonons PY - 2022 UR - https://www.youtube.com/watch?v=e7zYrz6fgog UR - https://next-gen.materialsproject.org/community/seminar AN - OPUS4-55008 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duarte, Larissa T1 - Fracture mechanics fatigue life assessmente based on effective crack propagation data obtained at closure-free conditions N2 - The use of effective crack propagation data, i.e. not affected by the crack closure mechanisms, is proposed as a reliable and robust alternative for the fatigue life assessment of cyclically loaded components. T2 - 43rd Materials Mechanics Seminar CY - Sani, Greece DA - 05.06.2022 KW - Effective crack propagation data KW - Crack-closure KW - Component assessment PY - 2022 AN - OPUS4-55044 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zhu, Jiangchao T1 - Fracture mechanics-based structural integrity assessment of aero-engine turbine disks under overspeed conditions N2 - Aero-engine turbine disks are safety-relevant components which are operated under high thermal and mechanical stress conditions. The actual part qualification and certification procedures make use of spin-tests conducted on production-similar disks. While these tests provide, on the one hand, a reliable definition of the critical conditions for real components, on the other hand they represent a relevant cost item for engine manufacturers. The aim of this work is to present part of a fracture mechanics-based procedure under development which aims at replacing the tests on production-similar disks with lab tests on fracture mechanics specimens. In particular, the rim-peeling failure mode is considered as case study. A semi-circular surface crack is modelled at the most stressed region at the diaphragm of a turbine disk, with the crack plane perpendicular to the radial direction. The crack is therefore subjected to a biaxial stress state and grows under increasing rotational speed until it triggers the rim-peeling failure. The finite element simulation of the cracked disk considers the real thermal and mechanical loading conditions. In order to design a lab representative specimen, beside the crack driving force, expressed in terms of J-integral, also the constraint to plastic deformation e.g., stress triaxiality, at the crack-tip must be similar for the same crack in the specimen and in the disk. This has been achieved and as expected, both the highest J-integral and constraint factor are calculated at the same location along the crack front for both disk and specimen. The results of the structural integrity assessment in the form of a Failure Assessment Diagram (FAD) show good agreement between designed specimen and disk both in terms of expected failure mode and value of the critical speed. Probabilistic aspects are also considered in the calculations. T2 - Turbo Expo 2022 CY - Rotterdam, Netherlands DA - 13.06.2022 KW - Structural integrity KW - Fracture mechanics KW - Turbine disk KW - Overspeed PY - 2022 AN - OPUS4-55082 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ciornii, Dmitri T1 - Interlaboratory Comparisons – ILCs (2022-2023) N2 - To obtain reliable data on micro- and nanoplastics (MPs, NPs) BAM (Federal Institute for Materials Research and Testing) is organizing interlaboratory comparisons (ILCs). Main focus is detection and physico-chemical characterisation. The accuracy and precision of the results of different laboratories and comparability of the results among the participants are addressed. The ILCs will be performed in the following order: i) ILC #1: Detection and Characterisation of MPs (1-1000 µm) and ii) ILC #2: Detection and Characterisation of NPs (< 1 µm). For the ILC #1 the parameters to be analysed are: particle size distribution, shape, mass content, particle concentration, with thermoanalytic (Py-GC/MS, TED-GC/MS) and spectroscopy (µ-Raman, µ-FTIR) methods. For the ILC #2 the parameters are: particle size distribution, shape, particle concentration, with methods such as spectroscopical (Raman), Electron Microscopies (SEM, AFM), etc. Exact measurands and methods are still under discussion. BAM will provide test materials of well-known stability and homogeneity. ILC participants will include partners of the CUSP (the European research cluster to understand the health impacts of micro- and nanoplastics), and any other institutions over the world. The ILCs will take place under the international pre-standardisation platform VAMAS, new Technical Working Area 35 “Micro and Nano Plastics in the Environment” (http://www.vamas.org/twa45/). T2 - Progressing Together: 2nd CUSP Annual Meeting at the JRC (Ispra) CY - Ispra, Italy DA - 08.06.2022 KW - ILC KW - Micro- and nanoplastics KW - VAMAS KW - Analytical methods PY - 2022 AN - OPUS4-55097 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael A1 - Böllinghaus, Thomas T1 - Hydrogen absorption and diffusion in T24 steel weld joints and effect on mechanical properties N2 - The present contribution summarizes results obtained from experiments with low-alloyed boiler steel grades T24 (CrMoV alloy), T22 (CrMo) and thermally simulated T24 HAZ microstructure and pure weld metal. The hydrogen absorption and diffusion behavior was investigated by permeation experiments and thermal desorption analysis (TDA). The results showed significant weld microstructure influence on diffusion by hydrogen trapping. Trapped hydrogen was determined in the T24 BM at temperatures up to 120 °C compared to 75 °C in the T22. In addition, the T24 HAZ showed decreased diffusion coefficients (at room temperature) of approximately one magnitude compared to the BM. For the mechanical properties, tensile tests were conducted with electrochemically hydrogen charged specimens and compared to results obtained from slow strain rate tests (SSRT) in high-temperature water up to 200 °C. The as-welded HAZ had remarkably increased susceptibility compared to the BM already at low hydrogen concentration of 1-2 ppm. The SSRT were conducted for free corrosion and acidic environment and confirmed this behavior at elevated temperatures for both HAZ microstructures of T24 and T22. Summarized, each weld microstructure has specific diffusion coefficients and shows different susceptibility to degradation of the mechanical properties, i.e. delayed hydrogen assisted cracking or stress corrosion cracking. T2 - NACE Italia - 2nd Conference & Expo 2018 CY - Genoa, Italy DA - 28.05.2018 KW - Hydrogen KW - Stress corrosion cracking KW - Welding KW - Creep-resistant steel PY - 2018 SP - Paper 10, 1 EP - 7 AN - OPUS4-45081 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Hydrogen absorption and diffusion in T24 steel weld joints and effect on mechanical properties N2 - The present contribution summarizes results obtained from experiments with low-alloyed boiler steel grades T24 (CrMoV alloy), T22 (CrMo) and thermally simulated T24 HAZ microstructure and pure weld metal. The hydrogen absorption and diffusion behavior was investigated by permeation experiments and thermal desorption analysis (TDA). The results showed significant weld microstructure influence on diffusion by hydrogen trapping. Trapped hydrogen was determined in the T24 BM at temperatures up to 120 °C compared to 75 °C in the T22. In addition, the T24 HAZ showed decreased diffusion coefficients (at room temperature) of approximately one magnitude compared to the BM. For the mechanical properties, tensile tests were conducted with electrochemically hydrogen charged specimens and compared to results obtained from slow strain rate tests (SSRT) in high-temperature water up to 200 °C. The as-welded HAZ had remarkably increased susceptibility compared to the BM already at low hydrogen concentration of 1-2 ppm. The SSRT were conducted for free corrosion and acidic environment and confirmed this behavior at elevated temperatures for both HAZ microstructures of T24 and T22. Summarized, each weld microstructure has specific diffusion coefficients and shows different susceptibility to degradation of the mechanical properties, i.e. delayed hydrogen assisted cracking or stress corrosion cracking. T2 - NACE Italia - 2nd Conference & Expo 2018 CY - Genoa, Italy DA - 28.05.2018 KW - Hydrogen KW - Stress corrosion cracking KW - Welding KW - Creep-resistant steel KW - T24 / 7CrMoVTiB10-10 PY - 2018 AN - OPUS4-45080 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sobol, Oded T1 - Observations of the deuterium distribution and the structural changes in standard and lean duplex stainless steels by ToF-SIMS and EBSD N2 - Duplex (DSS) and austenitic stainless steels (ASS) are frequently used in many energy related applications. The duplex grade is considered to have outstanding mechanical properties as well as good corrosion resistance. The austenitic phase combines high ductility, even at low temperatures, with sufficient strength, and therefore such materials are applied in storage and transport of high-pressure hydrogen. During service in acidic environments large amounts of hydrogen can ingress into the microstructure and induce many changes in the mechanical properties of the steel. Embrittlement of steels by hydrogen remains unclear even though this topic has been intensively studied for several decades. The reason for that lies in the inability to validate the proposed theoretical models in the sub-micron scale. Among the very few available methods nowadays, Time-of-Flight Secondary Ion Mass Spectrometry (ToF-SIMS) enables a highly accurate mapping of hydrogen in the microstructure in a spatial resolution below 100 nm. In the present work ToF-SIMS was used as a main tool in order to investigate the effect of deuterium on a duplex microstructure of lean and standard DSSs during and after the electrochemical charging process. Electrochemical charging simulates the service of a component in acidic environments under conditions of cathodic protection that are commonly applied to prevent corrosion reactions. ToF-SIMS after multivariate data analysis (MVA) was combined with high resolution topographic images and electron back-scattered diffraction (EBSD) data to characterize the structural changes. It was observed that the ferritic phase was affected almost identical in all steels whereas in the austenitic phase significant differences were obtained in the lean duplex in comparison to the standard DSS. The obtained results have been compared to similar investigations on a AISI 304L austenitic stainless steel. The advantage of the combined techniques is reflected by the ability to correlate the hydrogen distribution in the microstructure and the resulted phase transformation. T2 - Third International Conference on Metals & Hydrogen CY - Ghent, Belgien DA - 29.05.2018 KW - Data-fusion KW - ToF-SIMS KW - PCA KW - DSS KW - LDX KW - EBSD PY - 2018 AN - OPUS4-45094 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Röhsler, Andreas T1 - In-situ observation of the hydrogen behaviour in austenitic stainless steel by time-of-flight secondary ion mass spectrometry during mechanical loading N2 - The reduction of harmful emissions to the environment is one of the most urgent challenges of our time. To achieve this goal, it is inevitable to shift from using fossil fuels to renewable energy sources. Within this transition, hydrogen can play a key role serving as fuel in transportation and as means for energy storage. The storage and transport of hydrogen using austenitic stainless steels as the infrastructure, as well as the use of these grades in hydrogen containing aggressive environments, remains problematic. The degradation of the mechanical properties and the possibility of phase transformation by ingress and accumulation of hydrogen are the main drawbacks. Advanced studies of the behaviour of hydrogen in austenite is necessary to fully understand the occurring damage processes. This knowledge is crucial for the safe use of components in industry and transportation facilities of hydrogen. A powerful tool for depicting the distribution of hydrogen in steels, with high accuracy and resolution, is time-of-flight secondary ion mass spectrometry (ToF-SIMS). We here present a comprehensive research on the hydrogen degradation processes in AISI 304L based on electrochemical charging and subsequent ToF-SIMS experiments. To obtain furthermore information about the structural composition and cracking behaviour, electron-backscattered diffraction (EBSD) and scanning electron microscopy (SEM) were performed afterwards. All the gathered data was treated employing data fusion, thus creating a thorough portrait of hydrogen diffusion and its damaging effects in AISI 304L. Specimens were charged with deuterium instead of hydrogen. This necessity stems from the difficulty to separate between artificially charged hydrogen and traces existing in the material or adsorbed from the rest gas in the analysis chamber. Similar diffusion and permeation behaviour, as well as solubility, allow nonetheless to draw onclusions from the experiments. T2 - International Conference on Metals and Hydrogen; Steely Hydrogen 2018 CY - Ghent, Belgium DA - 29.05.2018 KW - Hydrogen KW - Deuterium KW - ToF-SIMS KW - AISI 304L PY - 2018 AN - OPUS4-45079 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pavlov, V.A. A1 - Zavialov, S.V. A1 - Bakir, Nasim A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Development of a measuring technology of strain field in welds N2 - In the article considered the problem of hot cracks occurrence during laser welding process. The main reason of their appearance is strain. The optical method for measuring full field strain locally near the solidification front during laser welding process is proposed. The proposed method of optical measurement allows to determine the real values of the critical strain for various materials characterizing the occurrence of hot cracks in laser welding process. T2 - 20th international conference "Digital signal processing and applications DSPA-2018" CY - Moskau, Russia DA - 28.03.2018 KW - Solidification cracking KW - Critical strain KW - Strain rate KW - Optical measurement KW - Laser welding KW - In situ strain PY - 2018 SN - 978-5-905278-33-4 SP - 749 EP - 754 AN - OPUS4-44910 LA - rus AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gumenyuk, Andrey A1 - Üstündag, Ö. A1 - Fritzsche, André A1 - Avilov, V. A1 - Rethmeier, Michael T1 - High power laser beam welding of thick materials using EM melt pool control N2 - Electromagnetic weld pool support system is illustrated successfully for hybrid laser arc welding of 20 -30 mm ferromagnetic Steels Welding of thick-walled steels in flat position and reduced welding velocities is possible Gap and misalignment between welded plates can be tolerated by use of this Technology Opportunity to reduce the laser beam power because of reduced welding velocity respectively increase of weldable material thickness with a 20 kW- fibre laser Mechanical properties of welds are in correspondence with requirements of Standards. T2 - SLT 2018 10. Stuttgarter Lasertage CY - Suttgart, Germany DA - 05.06.2018 KW - Hydrostatic and arc pressure exceed the Laplace pressure PY - 2018 AN - OPUS4-45229 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Hartrott, P. T1 - Correlation of the precipitate size evolution and the creep rate of the aluminum alloy EN AW 2618A at 190 °C N2 - Ther results of research on correlation of precipitate size Evolution and the creep rate of the Aluminium alloy EN AW 2618A at 190 °C was presented. T2 - ICAA16 CY - Montreal, Canada DA - 17.06.2018 KW - Alloy 2618A KW - Creep KW - Aluminium KW - Coarsening PY - 2018 AN - OPUS4-45283 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Hartrott, P. A1 - Rockenhäuser, Christian A1 - Schriever, Sina A1 - Skrotzki, Birgit T1 - Correlation of the precipitate size evolution and the creep rate of the aluminium alloy EN AW 2618A at 190 °C N2 - A short description of the work done on the topic "Correlation of the precipitate size evolution and the creep rate of the aluminium alloy EN AW 2618A at 190 °C" is given. T2 - International Conference on Aluminium Alloys 16 CY - Montreal, Canada DA - 17.06.2018 KW - Alloy 2618A KW - Degradation KW - Aluminium KW - Creep KW - Coarsening PY - 2018 SN - 978-1-926872-41-4 SP - 99 AN - OPUS4-45284 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Brunner-Schwer, C. A1 - Graf, B. A1 - Rethmeier, Michael A1 - Schreiber, F. T1 - Hybrides Auftragschweißen: Potentiale des laserunterstützten Plasma-Pulver-Auftragschweißens (PTA) N2 - In diesem Beitrag wurden Untersuchungen zu einem neuartigen hybriden Laser-Plasma-Beschichtungsverfahren vorgestellt. Mit dem Ziel, die Produktivität und Wirtschaftlichkeit von Korrosions- und Verschleißschutzschichten zu steigern, wurde das kostengünstige PTA-Verfahren durch einen Laser als zweite Energiequelle ergänzt. Die vorlaufende Laserstrahlung stabilisiert den Plasmalichtbogen und ermöglicht erst eine Auftragsschweißung bei hohen Geschwindigkeiten. Die hohen Auftragraten von 4,2-5,7 kg/h bei gleichzeitig Streckenenergien von 630-720 J/cm zeigen das mögliche Potential des vorgestellten hybriden Ansatzes. In weiteren Untersuchungen muss der Prozess z.B. in Bezug auf die Oberflächenwelligkeit der Beschichtungen über eine Parameteroptimierung weiter verbessert werden. Nach den bisherigen gesammelten Erfahrungen mit dem Hybridprozess ist davon auszugehen, dass durch eine Anpassung der Energiedichteverteilung das Lasers, die Prozessgeschwindigkeiten noch einmal gesteigert werden können. T2 - 12. Fachtagung Verschleissschutz von Bauteilen durch Auftragschweissen CY - Halle, Germany DA - 13.06.2018 KW - Laser- und Lichtbogenenergie PY - 2018 SP - 104 EP - 108 AN - OPUS4-45230 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Theiler, Geraldine A1 - Wachtendorf, Volker A1 - Elert, Anna Maria A1 - Weidner, Steffen T1 - Effects of UV radiation on the friction behavior of thermoplastic polyurethanes N2 - The effects of weathering exposure on unfilled and filled thermoplastic polyurethanes (TPU) materials are described as performed under different humidity conditions. For this purpose, a weathering device was used with UV-A 340 nm lamps at a constant temperature of 40 °C. The effects of environmental (UV and humidity condition) degradation on the frictional properties of TPU materials are presented along with surface analyses to characterize the chemistry of the degradative process. Photooxidative degradation of unfilled polymer leads to deterioration of physical and mechanical properties, which affects its tribological behavior significantly. Due to crosslinking, the stiffness of the material increases, reducing drastically the friction coefficient of unfilled TPUs. The frictional behavior of glass fiber reinforced TPU is less affected by radiation. KW - Photooxidation KW - UV radiation KW - Friction KW - TPU KW - Humidity PY - 2018 DO - https://doi.org/10.1016/j.polymertesting.2018.08.006 SN - 0142-9418 SN - 1873-2348 VL - 70 SP - 467 EP - 473 PB - Elsevier Ltd. CY - Amsterdam AN - OPUS4-45709 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockenhäuser, Christian A1 - Augenstein, E. A1 - Skrotzki, Birgit T1 - Long term ageing of alloy 2618A N2 - The result of an Investigation of the "Long term ageing of alloy 2618A" are discussed. T2 - International Conference on Aluminium Alloys 16 CY - Montreal, Canada DA - 17.06.2018 KW - Alloy 2818A KW - Aluminium KW - Coarsening KW - Transmission electron microscopy KW - S-phase PY - 2018 SP - Paper 400101 AN - OPUS4-45287 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skrotzki, Birgit T1 - Age hardening of a high purity Al‐4Cu‐1Li‐0.25Mn alloy: Microstructural investigation and phase‐field simulation N2 - Research results considering the "Age Hardening of a High Purity Al‐4Cu‐1Li‐0.25Mn Alloy: Microstructural Investigation and Phase‐Field Simulation" were presented. T2 - ICAA16 CY - Montreal, Canada DA - 17.06.2018 KW - Age hardening KW - Aluminium KW - Phase-field simulation KW - Precipitates KW - Transmission electron microscopy PY - 2018 AN - OPUS4-45286 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thiel, Erik T1 - AM activities at BAM with focus on process monitoring N2 - The presentation gives an overview of current projects in additive manufacturing at BAM. In particular, the results of the ProMoAm project were presented. T2 - VAMAS - Materials Issues in Additive Manufacturing CY - Berlin, Germany DA - 25.06.2018 KW - Additive Manufacturing KW - Laser Metal Deposition KW - Thermography KW - Data Fusion KW - In-situ monitoring PY - 2018 AN - OPUS4-45620 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockenhäuser, Christian T1 - Long term ageing of alloy 2618A N2 - Results of the in vestigation of the "Long term ageing of alloy 2618A" were presented. T2 - ICAA 16 CY - Montreal, Canada DA - 17.06.2018 KW - Alloy 2618A KW - Aluminium KW - Coarsening KW - Transmission electron microscopy KW - S-phase PY - 2018 AN - OPUS4-45288 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon T1 - Comparison of MWIR and NIR thermography in a laser metal deposition (LMD) process N2 - Additive manufacturing (AM) offers a range of novel applications. However, the manufacturing process is complex and the production of defect-free parts with a high reliability is still a challenge. Thermography is a valuable tool for process surveillance, especially in metal AM processes. The high process temperatures allow one to use cameras usually operating in the visible spectral range. Here, we compare the results of first measurements during the manufacturing process of a commercial laser metal deposition (LMD) setup using a MWIR camera with those from a VIS high-speed camera with band pass filter in the NIR range. T2 - 14th Quantitative InfraRed Thermography Conference CY - Berlin, Germany DA - 25.06.2018 KW - Thermography KW - Additive manufacturing KW - Laser metal deposition KW - ProMoAM PY - 2018 AN - OPUS4-45408 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thiel, Erik T1 - Crack detection in metal additive manufacturing with laser thermography N2 - BAM ensures and represents high standards for safety in technology and chemistry. Additive manufacturing (AM) changes the requirements for conventional non-destructive testing (NDT) as new processes of defect creation occur. Especially in safety critical areas, such as aerospace and automotive, new manufacturing processes and materials always require reliability tests and new standards which is a big challenge for NDT. T2 - Internationales Laser- und Fügesymposium CY - Dresden, Germany DA - 27.02.2018 KW - Laser Beam Melting KW - Laser Metal Deposition KW - Thermography KW - In-situ monitoring PY - 2018 AN - OPUS4-45619 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - El-Batahgy, A.M. A1 - Gumenyuk, Andrey A1 - Gook, S. A1 - Rethmeier, Michael T1 - Comparison between GTA and laser beam welding of 9%Ni steel for critical cryogenic applications N2 - IncomparisonwithGTAweldedjoints,highertensilestrengthcomparabletothatofthebasemetalwasobtained for laser beam welded joints due to fine martensitic microstructure. Impact fracture toughness values with much lower mismatching were obtained for laser beam welded joints due to similarity in the microstructures of its weld metal and HAZ. In this case, the lower impact fracture toughness obtained (1.37J/mm2) was much higher than that of the GTA welded joints (0.78J/mm2), which was very close to the specified minimum value (≥0.75J/mm2). In contrast to other research works, the overall tensile and impact properties are influenced not only by the fusion zone microstructure but also by the size of its hardened area as well as the degree of its mechanical mismatching, as a function of the welding process. A better combination of tensile strength and impact toughness of the concerned steel welded joints is assured by autogenous laser beam welding process. KW - Impact absorbed energy KW - 9%Ni steel KW - GTAW KW - Laser beam welding KW - Fusion zone size KW - Microstructure Tensile strength PY - 2018 DO - https://doi.org/10.1016/j.jmatprotec.2018.05.023 SN - 0924-0136 IS - 261 SP - 193 EP - 201 PB - Elsevier AN - OPUS4-45776 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Petrat, T. A1 - Winterkorn, René A1 - Graf, B. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Build-up strategies for temperature control using laser metal deposition for additive manufacturing N2 - The track geometry created with laser metal deposition (LMD) is influenced by various parameters. In this case, the laser power has an influence on the width of the track because of an increasing energy input. A larger melt pool is caused by a rising temperature. In the case of a longer welding process, there is also a rise in temperature, resulting in a change of the track geometry. This paper deals with the temperature profiles of different zigzag strategies and spiral strategies for additive manufacturing. A two-color pyrometer is used for temperature measurement on the component surface near the melt pool. Thermocouples measure the temperatures in deeper regions of a component. The welds are located in the center and in the edge area on a test part to investigate the temperature evolution under different boundary conditions. The experiments are carried out on substrates made from mild steel 1.0038 and with the filler material 316L. The investigations show an influence on the temperature evolution by the travel path strategy as well as the position on the part. This shows the necessity for the development and selection of build-up strategies for different part geometries in additive manufacturing by LMD. KW - Laser welding KW - Clad steels KW - Temperature distribution KW - Heat flow KW - Laser surfacing PY - 2018 DO - https://doi.org/10.1007/s40194-018-0604-8 SN - 0043-2288 SN - 1878-6669 VL - 62 IS - 5 SP - 1073 EP - 1081 PB - Springer AN - OPUS4-45773 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Frei, J. A1 - Rethmeier, Michael T1 - Susceptibility of electrolytically galvanized dual-phase steel sheets to liquid metal embrittlement during resistance spot welding N2 - Modern advanced high-strength steel sheets for automotive applications are mostly zinc coated for corrosion resistance. However, the presence of zinc can—besides its positive effects—increase the material’s susceptibility to liquid metal embrittlement (LME) during resistance spot welding (RSW). Zinc and its eutectics are, due to their low melting point, present in liquid state during the welding process. This fact can, in combination with other factors like tensile strains or stresses, lead to the formation of brittle, intergranular cracks in the weld, and heat-affected zone. This phenomenon is commonly called liquid metal embrittlement. In order to understand the process from a practical perspective, one must learn what factors facilitate it. In this study, industry-relevant parameters are investigated regarding their influence on the occurrence of LME, embodied by the formation of surface cracks. It was found that electrode wear has less of an influence on the cracking susceptibility than welding current or tensile stresses. Finite element analysis is believed to provide a powerful tool in order to gain insights on the formation process. Modeling of the process shows promising initial results, revealing the underlying local stress and strain fields, unmeasurable with common techniques. KW - Resistance spot welding KW - High-strength steel sheets KW - Surface cracks KW - Liquid metal embrittlement KW - Zinc PY - 2018 DO - https://doi.org/10.1007/s40194-018-0619-1 SN - 0043-2288 SN - 1878-6669 VL - 62 IS - 5 SP - 1031 EP - 1037 PB - Springer AN - OPUS4-45775 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yildirim, Arda T1 - Molecular dynamics of dipole functionalized triphenylene-based discotics N2 - Since discovery of discotic liquid crystals (DLCs), consisting of a disklike rigid aromatic core and flexible alkyl chains attached to the core, dating back to Chandrasekhar’s work in 1977, they have been extensively investigated to reveal their fundamental properties and potential for applications. The researches on DLCs in last decades showed that DLCs can be considered as promising materials for organic electronic applications since they exhibit one dimensional high charge mobility along the column axis in a columnar mesophase. The mobilies of the rigid aromatic core and the flexible alkyl chains can influence their application properites, e.g. the charge carrier mobility, therefore, it needs to be explored in detailed. In this study, a series of dipole functionalized triphenylene-based discotics, forming a columnar mesophase, were investigated to reveal the influence of the functionalization on phase behavior, molecular dynamics and as well as conductivity. The molecular mobility of the discotics was probed by broadband dielectric spectroscopy (BDS). In addition to conductivity and localized dynamics, glassy dynamics were also observed. The phase behavior of the material was explored by a power-compansated differential scanning calorimetry (DSC). Beside the phase transition temperatures and enthalpies, thermal glass transitions were found for all the materials. Moreover, the glassy dynamics were further investigated by Flash DSC, which is a chip-based calorimetry technique allows fast heating and cooling rates as high as 10000K/s. T2 - 10th Conference on Broadband Dielectric Spectroscopy and its Applications CY - Brussles, Belgium DA - 26.08.2018 KW - Columnar liquid crystals PY - 2018 AN - OPUS4-45918 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yildirim, Arda T1 - Collective Orientational Order and Phase Behavior of a Discotic Liquid Crystal under Confinement N2 - Discotic liquid crystals (DLCs) are a promising class of soft matter for electronic applications. This is due to their ability to self-organize into columns in a hexagonal columnar mesophase, driven by the overlapping of the π orbitals of their aromatic cores. This leads to a high charge-carrier mobility along the column axis. Embedding liquid crystals into nanopores of anodic aluminum oxide (AAO) results in a 2D nanoconfinement of these materials. This confinement affects their properties, compared to the bulk, such as phase transition temperatures and enthalpies, molecular mobility, and crystallization. In this study, 2,3,6,7,10,11 hexakis[hexyloxy] triphenylene (HAT6) was confined into parallel aligned cylindrical nanopores of AAO membranes by melt infiltration. The membrane as confining hosts used have varying pore diameters, from 10 nm to 160 nm, covering a broad pore size range, thus, a better understanding of the confinement effect on phase behavior and molecular configuration in the pores. Furthermore, it is aimed to obtain axial ordering or to increase degree of axial ordering by chemically modifying the surfaces of the pores. Therefore, the pore surfaces the membranes were chemically modified, resulting in a more hydrophobic pore surface than the unmodified ones. The phase behavior was explored by a power-compensated DSC allowing the detecting of small changes in the phase behavior. In the literature, dielectric spectroscopy was demonstrated as a method to monitor molecular order inside the pores. Here, we also investigate the collective orientational order, corresponding to dominating molecular ordering, by dielectric spectroscopy. T2 - 10th Conference on Broadband Dielectric Spectroscopy and its Applications CY - Brussles, Belgium DA - 26.08.2018 KW - Confined Columnar Liquid Crystals PY - 2018 AN - OPUS4-45916 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF ED - Marko, Angelina ED - Petrat, Torsten ED - Graf, Benjamin ED - Rethmeier, Michael T1 - Prognose der Oberflächenbeschaffenheit für die additive Fertigung mittels Laser-Pulver-Auftragschweißen N2 - In den letzten Jahren hat vor allem die Nachfrage nach additiven Fertigungstechnologien und Reparaturverfahren für Hochfeste Werkstoffe einen starken Aufschwung erlebt. Ein Verfahren, welches sich neben der Herstellung von Beschichtungen besonders für diese Anwendungen eignet, ist das Laser-Pulver-Auftragschweißen. Es wird besonders für Reparaturen bzw. zur Herstellung von teuren Bauteilen, wie Werkzeuge oder Turbinenteilen, eingesetzt. Da diese Teile oft großen mechanischen sowie thermischen Belastungen ausgesetzt sind, ist es besonders wichtig, dass die erzeugte Struktur eine hohe Qualität aufweist. In dieser Arbeit wird die statistische Versuchsplanung genutzt, um Modelle für die Oberflächenbeschaffenheiten von Inconel 718 zu generieren. Als Grundlage dient hierbei ein zentral zusammengesetzter Versuchsplan mit großem Parameterfenster. So wird die Leistung zwischen 550 Watt und 1950 Watt, der Vorschub von 530 mm/min bis 920 mm/min, der Pulvermassenstrom von 3 g/min bis 12 g/min sowie der Spotdurchmesser von 1 mm bis 2 mm variiert. Auf diese Weise wird die Spurgeometrie beeinflusst. Darüber hinaus wird das Überlappungsverhältnis zwischen 20% bis 50% verändert. Die Auswertung der Oberflächenbeschaffenheit erfolgt mit dem auf der Fokusvariation basierendem Oberflächenmessgerät Alicona Infinite-Focus. Dieses Verfahren der 3D Mikrokoordinatenmesstechnik gewährleistet eine zuverlässige Auswertung der Spurgeometrie, der Welligkeit sowie die Messung der mittleren arithmetischen Höhe Sa zur Bestimmung der Oberflächenrauheit. Anschließend werden die generierten Modelle verifiziert. Ziel dabei ist, kostenintensive Vorversuche in Zukunft einzusparen. Darüber hinaus wird das Prozessverständnis erweitert und signifikante Einflussfaktoren identifiziert. T2 - DVS Kongreß 2018 CY - Friedrichshafen, Germany DA - 17.09.2018 KW - Laser-Pulver-Auftragschweißen KW - Statistische Versuchsplanung KW - Oberflächenmessung KW - Additive Manufacturing PY - 2018 SN - 978-3-96144-036-8 VL - 2018 SP - 265 EP - 270 PB - DVS Media CY - Düsseldorf AN - OPUS4-47092 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Marko, A. A1 - Raute, J. A1 - Linaschke, D. A1 - Graf, B. A1 - Rethmeier, Michael T1 - Porosity of LMD manufactured parts analyzed by Archmimedes method and CT N2 - Pores in additive manufactured metal parts occur due to different reasons and affect the part Quality negatively. Few investigations on the origins of porosity are available, especially for Ni-based super alloys. This paper presents a new study to examine the influence of common processing Parameters on the Formation of pores in parts built by laser metal Deposition using Inconel 718 powder. Further, a comparison between the computed tomography (CT) and the Archimedes method was made. The Investigation Shows that CT is able to identify different kinds of pores and to give further Information about their distribution. The identification of some pores as well as their shape can be dependent on the Parameter Setting of the Analysis tool. Due to limited measurement Resolution, CT is not able to identify correctly pores with Diameters smaller than 0.1 mm, which leads to a false decrease on Overall porosity. The applied Archimedes method is unable to differentiate between gas porosity and other Kinds of holes like internal cracks or lack of Fusion, but it delivered a proper value for Overall porosity. The method was able to provide suitable data for the statistical Evaluation with design of Experiments, which revealed significant Parameters ont he Formation of pores in LMD. KW - Laser metal deposition KW - Additive manufacturing KW - Density measurement KW - Porosity KW - Design of experiments PY - 2018 DO - https://doi.org/10.3139/120.111232 SN - 0025-5300 VL - 60 IS - 11 SP - 1055 EP - 1060 PB - Hanser CY - Berlin AN - OPUS4-47094 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Butz, Adam A1 - Fedelich, Bernard A1 - Rehmer, Birgit A1 - Skrotzki, Birgit A1 - Schmitz, Sebastian ED - Moninger, G. T1 - Risserkennung an Bohrlochproben: Numerische Voruntersuchung für eine neuartige Methode zur Rissformerkennung T1 - Crack Detection on Borehole Specimens: Numerical pre-examination for a novel crack shape detection method N2 - Es konnte anhand einer numerischen Voruntersuchung gezeigt werden, dass anhand der kombinierten Auswertung der im Versuch verwendeten Sensorik eine Einteilung der unter Ermüdung in Bohrlochproben auftretenden Rissformen in verschiedene Hauptkategorien (Eckriss, Oberflächenriss, Durchgangsriss) möglich ist. N2 - When fatigued specimens with a hole are to be investigated regarding crack growth, it may be the case that the shape of the crack can’t be identified with sufficient certainty. If marking the fracture surface e.g. using beach marks is not possible, a method is required that nevertheless allows for the determination of the crack shape in order to calculate the corresponding fracture mechanics parameters. This paper describes a numerical pre-study for a method that allows for the classification of cracks in a sample featuring a drill hole into one of three crack shape classes based on the combined evaluation of various types of test data. T2 - Tagung Werkstoffprüfung 2018 CY - Bad Neuenahr, Germany DA - 06.12.2018 KW - Crack KW - LCF KW - Data Fusion KW - Risse KW - Rissform KW - Datenfusion PY - 2018 VL - 2018 SP - 249 EP - 254 AN - OPUS4-46976 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Olbricht, Jürgen T1 - Performance of 9-12%Cr steels under cyclic loading and cyclic oxidation conditions N2 - 9-12% Cr ferritic-martensitic stainless steels are widely used as high temperature construction materials in power plants due to their excellent creep and oxidation resistance. The growing share of renewable energy sources in power generation forces many of these plants into more flexible operation with frequent load shifts or shutdowns. These cyclic operation profiles constitute a major lifetime issue. The present contribution reports on current findings obtained in a multidisciplinary project which combines cyclic mechanical and cyclic oxidation testing with detailed microstructural analyses. Mechanical analyses are carried out on P92 and P91 steel grades to give an overview of softening phenomena and lifetimes obtained in isothermal cyclic loading (low cycle fatigue, LCF), non-isothermal cyclic loading (thermo-mechanical fatigue, TMF), and service-like combinations of creep and fatigue periods (creep-fatigue interaction). Oxidation testing focuses on the grades P92 and VM12 with the intention of clarifying the impact of frequent passes through intermediate temperature levels on the kinetics of steam-side oxidation and the characteristics of the evolving oxide scales. An attempt is made to evaluate their composition, strength, integrity and adhesion after up to 250 temperature cycles. Flat coupons as well as curved tube sections are tested to assess the mutual influence of geometry on oxide scale integrity. Complementary microstructural investigations by scanning and transmission electron microscopy plus EBSD are used for phase identification and substrate/oxide interface characterisation. The evolutions of grain size and dislocation density under different test conditions are quantified. T2 - International Conference on Power Plant Operation & Flexibility CY - London, UK DA - 04.07.2018 KW - Ferritic-martensitic steels KW - Low cycle fatigue KW - Thermo-mechanical fatigue KW - Cyclic oxidation PY - 2018 AN - OPUS4-47115 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Olbricht, Jürgen T1 - Cyclic loading and creep-fatigue performance of P92 N2 - 9-12% Cr ferritic-martensitic stainless steels are widely used as high temperature construction materials in power plants due to their excellent creep and oxidation resistance. The growing share of renewable energy sources in power generation forces many of these plants into more flexible operation with frequent load shifts or shutdowns. These cyclic operation profiles constitute a major lifetime issue. The present contribution reports on current findings obtained in a multidisciplinary project which combines cyclic mechanical and cyclic oxidation testing of different 9-12% Cr grades with detailed microstructural analyses. Mechanical analyses are carried out on P92 and P91 steel grades to give an overview of softening phenomena and lifetimes obtained in isothermal cyclic loading (low cycle fatigue, LCF), non-isothermal cyclic loading (thermo-mechanical fatigue, TMF), and service-like combinations of creep and fatigue periods. Complementary microstructural investigations by scanning and transmission electron microscopy plus EBSD are used for phase identification, substrate/oxide interface characterization and quantification of the microstructure evolution under cyclic conditions. T2 - 44th MPA-Seminar CY - Leinfelden/Stuttgart, Germany DA - 17.10.2018 KW - Ferritic-martensitic steels KW - Fatigue KW - Creep-fatigue PY - 2018 AN - OPUS4-47116 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Darvishi Kamachali, Reza T1 - Chemo-mechanical Coupling Effect During Precipitation in AlLi and AlLiCu systems N2 - The chemo-mechanical coupling effect during precipitation in AlLi and AlLiCu systems is presented and effects of chemo-mechanical coupling on materials with different microstructures is discussed. The results of the simulations are then compared to electron-microscopical investigations. T2 - Plenary meeting DFG Priority program 1713 ("Chemomechanics") CY - Bochum, Germany DA - 17.12.2018 KW - Al-Li alloys KW - Phase field simulation KW - Precipitation KW - Inverse ostwald ripening KW - Transmission electron microscopy PY - 2018 AN - OPUS4-46961 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kühn, Hans-Joachim A1 - Rehmer, Birgit A1 - Skrotzki, Birgit T1 - Thermomechanical fatigue of heat-resistant austenitic cast iron EN-GJSA-XNiSiCr35-5-2 (Ni-Resist D-5S) N2 - TMF tests were carried out on EN-GJSA-XNiSiCr35-5-2 at constant minimum temperature (400 °C) and varying maximum temperatures (Tmax = 700 °C, 800 °C, 900 °C) with hold times of 180 s at Tmax and two phase angles (in-phase (IP), 180° out-of-phase (OP)). The results showed a comparable strength under OP- and IP-TMF loading. At Tmax = 700 °C and 900 °C, the lifetime in IP-tests was slightly longer than that of OP-tests, while it is vice versa at Tmax = 800 °C. The IP-tests at Tmax = 900 °C showed a similar lifetime as OP-tests at Tmax = 700 °C and 800 °C, which was unexpected for such a high testing temperature. All IP-tests at Tmax = 900 °C showed a continuous cyclic softening from the beginning on, which was different from all other testing conditions. Complementary metallographic investigations indicated that under this test condition, intergranular creep damage is present in the volume of the test pieces. T2 - 3rd International Workshop on Thermo-Mechanical Fatigue (TMF-Workshop 2016) CY - Berlin, Germany DA - 27.04.2016 KW - Cast iron KW - Cracks KW - Cyclic softening KW - Microscopy KW - Thermomechanical fatigue PY - 2017 DO - https://doi.org/10.1016/j.ijfatigue.2017.01.009 SN - 0142-1123 SN - 1879-3452 VL - 99 IS - 2 (Special issue: Recent developments in thermo-mechanical fatigue) SP - 295 EP - 302 PB - Elsevier CY - Oxford AN - OPUS4-39680 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönhals, Andreas T1 - Crystallization behavior of nanocomposites based on poly(L-lactide) and layered doubled hydroxides – Unbiased determination of the rigid amorphous phase due to the crystals and the nanofiller N2 - Semicrystalline polymers have to be described by a three phase model consisting of a mobile amorphous (MAF), a crystalline (CF), and a rigid amorphous fraction (RAF). For nanocomposites based on a semicrystalline polymer the RAF is due to both the crystallites (RAFcrystal) and the filler (RAFfiller). In most cases a separation of both contributions is not possible without further assumptions. Polymer nanocomposite based on poly(L-lactide) and MgAl layered double hydroxide nanofiller were prepared. Due to the low crystallization rate of PLA its crystallization can be suppressed by a high enough cooling rate, and the RAF is due only to the nanofiller. The MAF, CF, and RAF were estimated by Temperature Modulated DSC. For the first time CF, MAF, RAFcrystal, and RAFfiller could be estimated. It was found, that RAFfiller increases linearly with the concentration of the nanofiller. Furthermore, RAFcrystal is only slightly influenced by the presence of the nanofiller. T2 - Marchmetting American Physical Society CY - New Orleans, USA DA - 13.03.2017 KW - Nanocomposites PY - 2017 AN - OPUS4-39554 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sentker, Kathirn A1 - Yildirim, Arda T1 - Fabrication of organic nanowires by melt infiltration of a discotic liquid crystal: A combined X-ray diffraction and optical birefringence study N2 - Optical polarimetry and angle dependent X-ray scattering in employed to study the structure of a discotic liquid crystal confined into nanochannels. The pore size dependence of the obtauned data are discussed in detail. T2 - DPG Spring Meeting 2017 CY - Dresden, Germany DA - 20.03.2017 KW - Discotic Liquid Crystals KW - Nanoconfinement PY - 2017 AN - OPUS4-39591 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Falkenreck, Thora T1 - Investigation of Physically Simulated Weld HAZ and CCT-diagram of HSLA steel N2 - The phase transformation under various cooling rates and in different HAZ regions for high strength armour steel was analysed by dilatometry. To develop a Continuous Colling Transformation (CCT) diagram, the samples were heated up to a peak temperature of 1250 °C to achieve a coarse grained microstructure and then cooled down with a cooling time t8/5 varying from 3 s to 240 s. Analysis of dilatation curves revealed the austenite decomposition process, during which transformation temperatures were determined. The results showed martensitic transformations for all welding relevant cooling times. Furthermore, to analyse different heat affected subzones of the weld, the peak temperature was varied between 550 °C and 1250 °C at a constant cooling time t8/5 of 6 s. The simulated coarse grained heat affected zone (CGHAZ) and fine grained heat affected zone (FGHAZ) showed only martensitic transformations with transformation temperatures below 400 °C. The steel exhibited an inhomogeneous hardness with hardening in the CGHAZ and FGHAZ and softening in the intercritical and subcritical HAZ. The physically simulated microstructure was validated by a real hybrid laser-arc weld microstructure. T2 - IIW Intermediate meeting, IX-L CY - Trollhättan, Sweden DA - 06.03.2017 KW - Dilatometry KW - High strength stells KW - CCT diagrams KW - Heat affected zone PY - 2017 AN - OPUS4-39437 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Marko, A. A1 - Graf, B. A1 - Rethmeier, Michael T1 - Statistical analysis of weld bead geometry in Ti6Al4V laser cladding N2 - The process of laser cladding has become more important during recent years because of its broad application for cladding, repair or additive manufacturing. In the field of mechanical engineering, one use is the repair of turbine blades. For high quality and reliability of the repaired components, it is necessary to adjust the weld bead geometry to the specific repair task. The bead geometry influences the metallurgical bonding and the degree of dilution as well as the formation of defects like pores or cracks. Therefore, it is important to know the effects of the different parameters on the welding bead. A valuable tool to meet this industrial challenge is the design of experiments (DoE). In this context, the user can choose between a huge number of test plans. Greater Profit of information is expected by a larger test range. In order to confirm the acceptance, a five-step full factorial test plan is compared to a central composite design in this paper. Moreover, the limits of the experimental range are indicated and restrictions can be derived. As the results show, the essential effects are detected with a full factorial test plan as well as with a central composite design. Merely the effect strength could not always be specified unambiguously. On this account and in consideration of cost efficiency, the use of central compound design is recommended in industrial applications. KW - Laser metal deposition KW - Design of experiments KW - Laser cladding KW - Cladding parameter KW - Additive manufacturing PY - 2017 DO - https://doi.org/10.3139/120.111077 SN - 0025-5300 SN - 2195-8572 VL - 59 IS - 10 SP - 837 EP - 843 PB - Carl Hanser Verlag CY - München AN - OPUS4-42882 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bakir, Nasim A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Investigation of solidification cracking susceptibility during laser beam welding using an in-situ observation technique N2 - Using the novel optical measurement technique together with the optical flow algorithm, a twodimensional deformation analysis during welding has been conducted. This technique provides for the first time a measurement of the strain field locally in the immediate vicinity of the assumed solidification front. The described procedure of the opticalmeasurement allows to determine the real martial-dependent values of critical strain and strain rate characterising transition to the hot cracking during laser welding processes. The local critical strain that obtained in the assumed solidification showed that the local critical strain decreases as the strain rate increases. Moreover, this phenomenon has also been shown with results from the CTW-test, since the global strain decreases with an increase in the external strain rate. KW - Novel optical measurement KW - Local critical strain KW - Solidification cracking KW - Laser beam Welding PY - 2017 DO - https://doi.org/10.1080/13621718.2017.1367550 SN - 1362-1718 SP - 1 EP - 7 PB - Taylor & Francis AN - OPUS4-42918 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Biegler, M. A1 - Rethmeier, Michael ED - Mayr, P. ED - Berger, M. T1 - Vorhersage zur Bauteilmaßhaltigkeit bei der additiven Fertigung mittels Schweißstruktursimulation N2 - Ziel bei der Anwendung von Schweißstruktursimulation in der additiven Fertigung ist die Anzahl an notwendigen Experimenten bis zur Erreichung von Maßhaltigkeit und gewünschter Bauteilqualität zu reduzieren. Für die Laser-Metal-Deposition besteht durch die im Vergleich zu pulverbettbasierten Verfahren größeren Auftragsraten und Spurgrößen - die Möglichkeit, schon heute volltransiente thermomechanische Simulationen für kleine Bauteile durchzuführen. Da das Bauteil nicht von Pulver umschlossen ist, kann im Prozess die Wärmeverteilung und der Bauteilverzug gemessen werden. In diesem Vortrag wird der Arbeitsablauf beim additiven Aufbau einer kleinen Struktur aus Inconel 718 demonstriert. Im Experiment werden die Temperaturverteilungen mittels Thermoelementen sowie der Verzug der Bodenplatte durch einen Laserabstandssensor gemessen. Die phänomenologische Wärmequelle in der Simulation wird anhand von Temperaturmessungen und Querschliffen kalibriert und der mechanische Verzug der Basisplatte wird mit in-situ Messwerten abgeglichen. Abschließend wird die Rechenzeit des Modells bewertet und gezeigt wie die Simulation die Bauteilqualität vorhersagen kann. T2 - Füge- und Montagetechnik Chemnitz 2017 CY - Chemnitz, Germany DA - 14.11.2017 KW - Schweißstruktursimulation KW - Additive KW - Laser-Metal-Deposition KW - Pulverbettbasiert KW - Spurgröße KW - Volltransient KW - Thermomechanisch KW - Inconel 718 KW - Phänomenologisch PY - 2017 SN - 978-3-96100-034-0 SN - 2365-8096 SN - 2365-810X VL - 2017/2 SP - 37 EP - 46 PB - readbox unipress CY - Münster AN - OPUS4-43105 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönhals, Andreas T1 - Structure-property relationships of nanocomposite based on polylactide and layered double hydroxides as nanofiller N2 - Polymer-based nanocomposites attracted recently a lot of attention from both the applicative and fundamental point of research. While the former point of view is due to the properties improvement compared to the corresponding matrix polymers the latter aspect is related to interaction of polymers with solid surfaces and confinement effects. Here, nanocomposites based on poly(L-lactide) (PLA), which is a semi-crystalline polymer, and organically modified Layered Double Hydroxides (LDH) were prepared by melt blending, and investigated by a combination of Differential Scanning Calorimetry (DSC), Small- and Wide-Angle X-ray Scattering (SAXS, WAXS), and dielectric spectroscopy (BDS). Two different LDH materials were considered, which results in different morphologies of the nanocomposites. The influence of these different morphologies on the properties of the nanocomposites especially on the molecular mobility is discussed in detail. In general the structure of semi-crystalline polymers has to be described by a three phase model, consisting of a mobile amorphous (MAF), a crystalline (CF), and a rigid amorphous fraction (RAF). For nanocomposites based on semi-crystalline polymers the RAF is due to both the crystallites (RAFcrystal) and the filler (RAFfiller). The considered nanocomposites were further investigated by hyper and temperature modulated differential scanning calorimetry. For the first time the different phase fractions CF, MAF, RAFcrystal, and RAFfiller could be estimated independently from each other. T2 - Soft Matter Seminar Universität Halle CY - Halle, Germany DA - 21.11.2017 KW - Polymer based nanocomposites PY - 2017 AN - OPUS4-43098 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pavlovic, Mato T1 - The importance of determining the POD of the NDT system when designing a safe component N2 - Non-Destructive Testing (NDT) is routinely used in aerospace, nuclear, railway and automotive industries. The most common use of NDT is to find flaws in components. In dynamically loaded components, flaws grow, and if they are not detected in time and no corrective measures are taken they can reach critical sizes. When a flaw reaches a critical size, it endangers the structural integrity of the component and will likely cause the component to fail. To detect flaws before they reach a critical size, components are inspected in fixed time intervals with non-destructive testing systems. In order to determine the amount of time between inspections, three variables are necessary: the critical size of the flaw, the flaw propagation speed and the size of the flaw that can be reliably detected by NDT. All three variables are, to a certain extent, stochastic. The critical size of the flaw and flaw propagation speed are questions of fracture mechanics. The size of the flaw that can be reliably detected by NDT is predicted by POD curves. The POD is determined for a given inspection scenario. The inspection scenario includes the NDT system, the component geometry and the type of the flaw. If one of these changes, the POD will also change and needs to be recalculated. As a result, the design of a dynamically loaded safety-relevant components is an iterative process in which a geometry is sought that provides an optimum between structural integrity and inspectability. A model that describes the iterative process for the design of the safe components with examples from praxis will be presented. T2 - 15th ASIA PACIFIC CONFERENCE FOR NON-DESTRUCTIVE TESTING (APCNDT) CY - Singapore DA - 13.11.2017 KW - Safety KW - Mechanical design KW - Fracture mechanics KW - Nondestructive testing KW - POD PY - 2017 AN - OPUS4-43134 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rethmeier, Michael T1 - Trends in European thin sheet welding N2 - 1. Steel Production and Processing in Europe 2. Design Trends in the Automotive Industry 3. Welding Technologies in the Automotive Industry 4. Problems while Processing AHSS/UHSS 5. Challenges in Joining Multi-Material Structures 6. Mechanical Joining Technologies 7. Thermal-Mechanical Joining Processes 8. Energy Efficiency of Welding Processes T2 - AWS Sheet Metal Welding Conference XVII CY - Livonia, MI, USA DA - 19.10.2016 KW - Lightweight concepts PY - 2016 AN - OPUS4-38763 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jürgens, Maria T1 - Ermüdungsverhalten, Lebensdauer und Schädigungsprozesse von P92 unter zyklischen Betriebsbedingungen N2 - Schnelle Lastwechsel mit hohen Temperaturgradienten führen zu thermischen und mechanischen Beanspruchungen v.a. in dickwandigen Bauteilen. Daraus ergibt sich ein komplexes Lastkollektiv, bei dem der Werkstoff sowohl durch Kriechermüdung als auch durch thermomechanische Ermüdung (TMF) geschädigt wird. Welche Auswirkungen hat eine gleichzeitige Änderung von Temperatur, mechanischer Beanspruchung und Arbeitsmedium auf die Schädigungsprozesse? T2 - KWT Dresden CY - Dresden, Germany DA - 18.10.2016 KW - LCF KW - P92 KW - TMF PY - 2016 AN - OPUS4-38587 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neubert, S. A1 - Pittner, Andreas A1 - Rethmeier, Michael T1 - Numerical Sensitivity Analysis of TRIP-Parameter K on Weld Residual Stresses and Weld Distortion N2 - A combined experimental numerical approach is applied for a sensitivity analysis of the transformation induced plasticity (TRIP)-parameter K on welding residual stresses and welding distortion for the welding of the low-alloyed high-strength S960QOL with the high-alloyed hig-strength filler material CN13-4-IG. A thermo-mechanical FE model of a real GMA welding process was experimentally validated against termperature field, X-Ray stress measurments and optical distortion measurement. Within the sensititvity analysis K was varied and the influence on the calculated welding residual stresses and welding distortion is evaluated by performing corresponding FEA. The correct order of K magnitude is necessary in order to reproduce the residual stresses qualitatively and quantitatively. For the sufficient reproducing of the welding distortion the transformation induced plasticity can be neglected. T2 - 11th International Seminar - Numerical Analysis of Weldability CY - Graz, Austria DA - 27.09.2015 KW - TRIP PY - 2016 SN - 978-3-85125-490-7 SN - 2410-0544 SP - 361 EP - 383 PB - Verlag der Technischen Universität Graz CY - Graz AN - OPUS4-38904 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Rethmeier, Michael A1 - Suwala, H. A1 - Frei, J. T1 - Entwicklung eines Verfahrens zur Bestimmung der Rissanfälligkeit von hochfesten Stählen beim Widerstandspunktschweißen N2 - Die stetig zunehmenden Anforderungen hinsichtlich geringeren Kraftstoffverbrauchs, verminderter Schadstoffemission sowie der Erhöhung der passiven Sicherheit haben die Automobilindustrie vor Herausforderungen gestellt, denen nur durch einen konsequenten Einsatz moderner Stahlwerkstoffe zu begegnen ist. Die komplexe Gefügestruktur sowie die besonderen mechanischen Eigenschaften dieser Werkstoffe verursachen jedoch eine erhöhte Neigung zur Ausbildung von Rissen insbesondere bei Widerstandspunktschweißverbindungen.Insbesondere für kleine und mittelständische Unternehmen, die keine zeitaufwendigen und teuren Voruntersuchungen bezüglich der Rissanfälligkeit von Stählen während des Widerstandspunktschweißens durchführen können, ist zum Erhalt der Wettbewerbsfähigkeit die Kenntnis der Rissanfälligkeit einer von ihnen zu verarbeitenden Materialkombination von erheblicher Bedeutung. Durch eine einfach durchzuführende, werkstoffunabhängige Methode zur Bestimmung der Rissanfälligkeit beim Widerstandspunktschweißen, kann den KMUs die Möglichkeit zur schnellen und kostengünstigen Bewertung der Verarbeitungssicherheit zu verarbeitender Materialverbindungen bereitgestellt werden. Ziel des Forschungsvorhabens ist daher die Entwicklung einer einfachen und fertigungsnahen Methode zur Bestimmung der Rissanfälligkeit hochfester Stähle während des Widerstandspunkschweißens, die auf der gezielten, reproduzierbaren Erzeugung von Rissen basiert. Es wurde eine solche Prüfmethodik entwickelt, die auf einfach durchzuführenden experimentellen Versuchen basiert. Zu untersuchende Proben werden während des Schweißvorgangs mit einer Zugkraft belastet. Hierfür wird eine hydraulische Vorrichtung genutzt, die taillierte Flachzugproben mit definierter Kraft beaufschlagt. Infolge dessen stellt sich ein Spannungszustand ein, der die Rissbildung begünstigt. Somit können ausreichende Rissentstehungsraten erzielt werden, die eine vergleichende Beurteilung der resultierenden Risslängen zwischen den Werkstoffen zulassen. Die einfache, mobile Zugvorrichtung ermöglicht eine Nutzung der bestehenden Anlagentechnik. Durch eine Normierung der resultierenden Risslängen auf die Streckgrenze des Werkstoffs und die belastete Querschnittsfläche lassen sich ein Werkstoffranking beziehungsweise eine Klassifizierung der Rissanfälligkeit der untersuchten hochfesten Materialkombinationen erstellen. Auch zukünftig entwickelte Stahlwerkstoffe potentiell höherer Festigkeiten können untersucht werden. Weiterhin kann die entwickelte Methode als Grundlage für die Gewinnung von Basisdaten zur Untersuchung verschiedener Rissentstehungsarten während des Widerstandspunktschweißens eingesetzt werden. KW - Rissanfälligkeit PY - 2017 SN - 978-3-946885-09-2 VL - 921 SP - 1 EP - 78 PB - Verlag und Vertriebsgesellschaft mbH CY - Düsseldorf AN - OPUS4-39651 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ward, H. A1 - Burger, M. A1 - Chang, Y.-J. A1 - Fürstmann, P. A1 - Neugebauer, S. A1 - Radebach, A. A1 - Sproesser, G. A1 - Pittner, Andreas A1 - Rethmeier, Michael A1 - Uhlmann, E. A1 - Steckel, J. Ch. T1 - Assessing carbon dioxide emission reduction potentials of improved manufacturing processes using multiregional input output frameworks N2 - Evaluating innovative process technologies has become highly important within the last decades. As standard tools different Life Cycle Assessment methods have been established, which are continuously improved. While those are designed for evaluating single processes they run into difficulties when it comes to assessing environmental impacts of process innovations at macroeconomic level. In this paper we develop a multi-step evaluation framework building on multi regional inputeoutput data that allows estimating macroeconomic impacts of new process technologies, considering the network characteristics of the global economy. Our procedure is as follows: i) we measure differences in material usage of process alternatives, ii) we identify where the standard processes are located within economic networks and virtually replace those by innovative process technologies, iii) we account for changes within economic systems and evaluate impacts on emissions. Within this paper we exemplarily apply the methodology to two recently developed innovative technologies: longitudinal large diameter steel pipe welding and turning of high-temperature resistant materials. While we find the macroeconomic impacts of very specific process innovations to be small, its conclusions can significantly differ from traditional process based approaches. Furthermore, information gained from the methodology provides relevant additional insights for decision makers extending the picture gained from traditional process life cycle assessment. KW - Economic wide technology replacement KW - Sustainability assessment KW - Multi-regional inputeoutput data KW - Life-cycle assessment KW - Greenhouse gas mitigation KW - Process innovations PY - 2017 DO - https://doi.org/10.1016/j.jclepro.2016.02.062 SN - 0959-6526 SN - 1879-1786 VL - 163 SP - 154 EP - 165 PB - Elsevier Ltd. AN - OPUS4-41356 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockenhäuser, Christian T1 - S-phase growth and coarsening of alloy 2618A during ageing and creep N2 - The S-phase growth and coarsening of alloy 2618A during Ageing and Creep is discussed and presented for an expert audience. T2 - Microscopy Conference 2017 (MC2017) CY - Lausanne, Switzerland DA - 20.08.2017 KW - Aluminium alloy 2618A KW - TEM KW - Coarsening KW - S-phase PY - 2017 AN - OPUS4-41700 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gumenyuk, Andrey T1 - Hybrid laser arc welding of thick-walled ferromagnetic steels with electromagnetic weld pool support N2 - Electromagnetic weld pool support system is illustrated successfully for hybrid laser arc welding of 20 mm ferromagnetic steels. Welding of thick-walled steels in flat position and reduced welding velocities is possible. Skin depth must be smaller than the plate thickness for protect the electric arc against external oscillating magnetic field. Residual magnetic field has a low influence, the deflection of the arc can be neglected. At high AC frequency more AC power is needed for ideal compensation (Hysteresis losses). T2 - The 70th IIW Annual Assembly and International Conference CY - Shanghai, People's Republic of China DA - 25.06.2017 KW - Electromagnetic weld pool support KW - Hybrid laser arc welding PY - 2017 AN - OPUS4-41259 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Frei, J. T1 - Susceptibility of zinc coated, 800 MPa class dual phase steel sheets to liquid metal embrittlement during resistance spot welding N2 - Cracking mechanism is proven to be liquid metal embrittlement. Method is suitale for Determination of LME susceptibility. Formation of LME is highly dependent on temperature fields, influenced by wlding curren (high influence) and electrode wear (low influence). Hot-dip galvanized material causes highest electrode wear - potentially beneficial in combination with low welding currents (lower current density) regarding LME. Other methods to reduce current density like Change of electrode cap shape may be beneficial. Critical loadcases are between 50% and 60% of the material's yield strength (valid only for tested materials, coatings and the Parameter choices). -> Only externally applied tensile stress is known T2 - Automotive Circle CY - Bad Nauheim, Germany DA - 11.04.2018 KW - Cracking mechanism KW - LME KW - Current density PY - 2018 AN - OPUS4-44921 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Böllinghaus, Thomas A1 - Rhode, Michael A1 - Falkenreck, T. ED - Grote, K.-H. ED - Hefazi, H. T1 - 6. Corrosion and Corrosion Resistance N2 - The chapter starts with a brief introduction about corrosion, which is defined as the interdependency between a metal, a corrosive environment, and the respective component design. The second section introduces the most important forms of aqueous electrochemical corrosion (uniform corrosion, galvanic corrosion, selective and intergranular corrosion, and finally pitting and crevice corrosion in the case of passive layer forming metals). In addition, electrochemical corrosion under applied mechanical load is introduced (stress corrosion cracking, hydrogen-assisted cracking, corrosion fatigue), as well as special forms of corrosion (erosion, fretting, and microbiologically induced corrosion). The third section of this chapter introduces (mostly dry) chemical corrosion and high-temperature corrosion (oxidation, carburization, high-temperature hydrogen attack, sulfurization, nitriding, halogenation). As in the case of electrochemical corrosion, chemical corrosion can also be superimposed by mechanical loads. Finally, general facts on the testing of corrosion are introduced. KW - Corrosion KW - Corrosion testing KW - Handbook KW - Electrochemical corrosion KW - Chemical corrosion PY - 2021 SN - 978-3-030-47035-7 DO - https://doi.org/10.1007/978-3-030-47035-7_6 VL - 2021 SP - 185 EP - 213 PB - Springer Nature Switzerland AG CY - Cham (CH) ET - 2nd Edition AN - OPUS4-52423 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schartel, Bernhard T1 - Weathering resistance of halogen-free flame retardancy in thermoplastics N2 - Weathering resistance of halogen-free flame retardancy in thermoplastics - Durability of fire retardancy - Impact of different exposure condition - Degradation with respect to different fire tests T2 - 17th SKZ Conference on Trends in Fire Safety and Innovative Flame Retardants for Plastics CY - Online Meeting DA - 18.05.2021 KW - Durability KW - Flame retardant KW - Aluminum hydroxide (ATH) KW - Weathering KW - Cable KW - TPU KW - EVA KW - Polyamide 6.6 KW - Aluminium diethylphosphinate PY - 2021 AN - OPUS4-52680 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Werner, Tiago T1 - Experimentelle Ermittlung zyklischer R-Kurven in additiv gefertigtem AISI 316L Stahl N2 - Diese Untersuchung beschäftigt sich mit der Charakterisierung von Kurzrisswachstum in mittels Laser-Pulverbett-Verschmelzen (LPBF - Laser Powder Bed Fusion) hergestelltem rostfreien austenitischen Stahl. Spezifischer wird die Ermittlung zyklischer R-Kurven untersucht. Diese beschreiben den Aufbau des Widerstands gegen Ermüdungsrisswachstum - d.h. des Schwellenwertes - aufgrund von Rissschließeffekten bei physikalisch kurzen Rissen. Mit Hilfe der zyklischen R-Kurven kann die Fähigkeit eines Bauteils, physikalisch kurze Risse zu arretieren, charakterisiert werden. Wir verfügen damit über eine Schnittstelle zwischen klassischer Ermüdung und Bruchmechanik. Das ist gerade auch für additiv gefertigte (AM – Additive Manufacturing) Materialien von Interesse. Diese weisen prozessintrinsische Defekte auf, die als Initiierungsstellen kurzer Ermüdungsrisse agieren. Im Rahmen der experimentellen Untersuchungen wurden zyklische R-Kurven für konventionellen und LPBF AISI-316L-Stahl ermittelt. Insbesondere wurde der Einfluss verschiedener Wärmebehandlungen (WB1: 450°C, WB2: 800°C und WB3: 900°C) auf das Wachstumsverhalten physikalisch kurzer Risse im LPBF-Material untersucht. Aufgrund hoher Eigenspannungen war die Ermittlung des Kurzrisswachstumsverhaltens bei WB1 nicht möglich. Für WB2 und WB3 ergaben sich sehr unterschiedliche zyklische R-Kurven. Untersuchungen der Eigenspannungen, der Bruchfläche (insbesondere der Rauheit) und der Mikrostruktur sollen die Ursachen für das unterschiedliche Verhalten erklären. Die Ergebnisse werden mit den Verhältnissen in konventionellem Material verglichen. T2 - Tagung des Arbeitskreises Bruchmechanik und Bauteilsicherheit CY - Online meeting DA - 18.02.2021 KW - Additive Manufacturing KW - Zyklische R-Kurve KW - Ermüdungsriss KW - L-PBF KW - 316L PY - 2021 AN - OPUS4-52250 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duarte, Larissa T1 - Vergleichende Untersuchungen zum intrinsischen Schwellenwert der da/dN-∆K Kurve N2 - Für die Bestimmung der Restlebensdauer zyklisch beanspruchter Bauteile kommt dem Schwellenwert für Ermüdungsrissausbreitung, Δ𝐾𝑡ℎ, und dem sich anschließenden Schwellenwertbereich der 𝑑𝑎𝑑𝑁⁄−Δ𝐾-Kurve große Bedeutung zu. Dem stehen Unsicherheiten bei der Bestimmung und Analyse gegenüber. Der Aufsatz befasst sich mit der Ermittlung des sogenannten intrinsischen Schwellenwerts, der als robuster Eingangsparameter für eine „rissschließfreie“ Analyse der Restlebensdauer von entscheidender Bedeutung ist. T2 - DVM-Arbeitskreis „Bruchmechanik und Bauteilsicherheit“ 2021 CY - Online meeting DA - 18.02.2021 KW - Schadenstolerante Bauteilauslegung KW - Restlebensdauer KW - Intrinsischer Schwellenwert gegen Ermüdungsrissausbreitung PY - 2021 AN - OPUS4-52263 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Werner, Tiago T1 - Short fatigue crack propagation in additively manufactured stainless steel 316L N2 - Fracture mechanics is a key to fatigue assessment in AM metal components. Short fatigue cracks are initiated at defects and pronounced surface roughness intrinsic to AM. The subsequent crack-propagation is strongly influenced by microstructural interactions and the build-up of crack-closure. The aim of the present study is to give an insight into short-crack propagation in AM-metals. Fatigue crack propagation resistance curves were determined experimentally for AISI 316L manufactured by Laser Powder Bed Fusion (L-PBF) which was heat treated at three different temperatures. Differences in the build-up of the fatigue-crack propagation threshold in between the L-PBF specimens and compared to wrought material are due to the residual stress states, a pronounced roughness of the crack-faces in the L-PBF specimens and phase transformation in the vicinity of the crack-tip, resulting in increased crack-closure. This, together with crack-branching found along the crack path, enhances the resistance to the propagation of fatigue cracks. T2 - In-situ Monitoring and Microstructure Development in Additive Manufactured Alloys CY - Online meeting DA - 19.04.2021 KW - AM KW - Cyclic R-Curve KW - Fatigue Crack Propagation PY - 2021 AN - OPUS4-52587 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon T1 - Unraveling thermal radiation by multispectral thermography: Real temperatures in LMD N2 - Additive manufacturing of metals offers the opportunity to build parts with a high degree of complexity without additional costs, opening a new space for design optimization. However, the processes are highly complex and due to the rapid thermal cycles involved, high internal stresses and peculiar microstructures occur, which influence the parts mechanical properties. To systematically examine the formation of internal stresses and the microstructure, in-process spatially resolved measurements of the part temperature are needed. If the emissivity of the inspected part is known, its thermodynamic temperature can be reconstructed by a suited radiometric model. However, in additive manufacturing of metals, the emissivity of the part surface is strongly inhomogeneous and rapidly changing due to variations of, e.g., the degree of oxidation, the material state and temperature. Thus, here, the applicability of thermography in the determination of thermodynamic temperatures is limited. However, measuring the process thermal radiation at different wavelengths simultaneously enables one to separate temperature and emissivity spatially resolved to obtain further insight into the process. Here, we present results of an initial study using multispectral thermography to obtain real temperatures and emissivities in the powderfree LMD process. T2 - 2nd Workshop on In-situ Monitoring and Microstructure Development in Additive Manufactured Alloys CY - Online meeting DA - 19.04.2021 KW - Additive Manufacturing KW - Process monitoring KW - Multispectral thermography KW - Laser metal deposition KW - TES KW - LMD KW - Temperature emissivity separation PY - 2021 AN - OPUS4-52514 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Abel, Andreas T1 - Microstructural evolution of Fe-26Al-4Mo-0.5Ti-1B with varying wall thicknesses N2 - With an increasing demand in more efficient fuel consumption to reduce CO2 emissions, weight reductions in high-temperature materials at affordable costs gain increasing attention. One potential candidate is the intermetallic material class of iron aluminides, combining the advantages in mass savings, high temperature performance and recyclability of resources. The alloy Fe-26Al-4Mo-0.5Ti-1B was selected to study the microstructural features evolving from two casting processes, five wall thicknesses and three final conditions. Conclusions are drawn upon the correlations of processing variables, grain sizes and hardness. T2 - DGM Fachausschuss "Intermetallische Phasen" CY - Online meeting DA - 09.02.2021 KW - Intermetallics KW - Iron aluminides KW - Fe-Al alloys KW - Wall thickness KW - Microstructure PY - 2021 AN - OPUS4-52288 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zerbst, Uwe A1 - Madia, Mauro A1 - Vormwald, M. T1 - Schwingfestigkeit und Bruchmechanik N2 - Um bruchmechanisch Schwingfestigkeiten ermitteln zu können, sind einige Voraussetzungen erforderlich: (a) Das Wachstum sowohl langer als auch mechanisch und physikalisch kurzer Risse muss adäquat beschrieben werden. Das erfordert die Anwendung elastisch plastischer Konzepte zur Beschreibung der zyklischen Rissspitzenbeanspruchung sowie die Modellierung des graduellen Aufbaus der Rissschließeffekte im Kurzrissbereich. (b) Es müssen physikalisch sinnvolle Ausgangsrissgrößen für die bruchmechanische Analyse bestimmt werden. (c) Bei Spannungen oberhalb der Dauerfestigkeit respektive der Versagensspannung bei 107 Lastwechseln muss gegebenenfalls Mehrfachrisswachstum berücksichtigt werden. Der Vortrag diskutiert diese Punkte und zeigt Lösungswege auf. T2 - 49. Tagung des Arbeitskreises "Bruchmechanik und Bauteilsicherheit" CY - Mittweida, Germany DA - 14.02.2017 KW - Schwingfestigkeit KW - Bruchmechanik KW - Ausgangsriss KW - Mehrfachriss PY - 2017 VL - 249 SP - 77 EP - 92 PB - DVM (Deutscher Verband für Materialforschung und -prüfung) CY - Berlin AN - OPUS4-39227 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Plarre, Rüdiger T1 - Eine Natur- und Kulturgeschichte der Kleidermotte nebst ihrer biologischen Bekämpfung N2 - Ursprung und Ausbreitung der Kleidermotte wurde unter proximaten und ultimaten Argumenten erörtert. Eine Bekämpfung der Kleidermotte durch biologische Maßnahmen erfolgt durch Larvalparasitoide. T2 - Wissenschaftliche Sitzung der Gesellschaft Naturforschender Freunde zu Berlin CY - Berlin, Germany DA - 18.04.2017 KW - Kleidermotte KW - Evolution KW - Bekämpfung PY - 2017 AN - OPUS4-39892 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rehmer, Birgit T1 - Kriechschädigung bei der thermomechanischen Ermüdung des warmfesten Gusseisens EN-GJSA-NISICR35-5-2 (Ni-Resist D-55) N2 - Die TMF-Lebensdauer des austenitischen Gusseisens Ni-Resist bei Tmin 400°C und Tmax 700, 800 und 900°C wurde untersucht. In-Phase TMF-Versuche bei Tmax 900 °C zeigten (im Gegensatz zu allen anderen TMF Versuchen) von Versuchsbeginn an eine kontinuierliche zyklische Entfestigung. Als Ursache konnte nach umfangreichen metallografischen Untersuchungen für diese Versuchsparameter eine ausgeprägte Kriechschädigung nachgewiesen werden, die bei anderen Ermüdungsversuchen so nicht auftrat. T2 - DVM Workshop "Bauteilverhalten bei thermomechanischer Ermüdung CY - Berlin, Germany DA - 06.04.2017 KW - Ermüdung KW - Kriechen PY - 2017 AN - OPUS4-40071 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockenhäuser, Christian T1 - Microstructural characterisation of ageing and creep of 2618A N2 - A model for the Degradation of alloy 2618A waspresented. Problems regarding thickness measurements in TEM foils and healing of dislocation during the sample preparation process were discussed. T2 - Arbeitskreissitzung FVV CY - Freiburg, Germany DA - 27.04.2017 KW - Alloy 2618A KW - Transmission electron microscopy KW - Coarsening KW - S-phase KW - Dislocations PY - 2017 AN - OPUS4-42249 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockenhäuser, Christian T1 - Microstructural characterisation and creep of 2618A N2 - Results concerning the creep behavoiur and microstructure of Aluminium alloy 2618A were presented and discussed. T2 - AK-Sitzung CY - Frankfurt, Germany DA - 15.10.2015 KW - Aluminium alloy 2618A KW - Microstructure KW - Creep KW - Degradation KW - Transmission electron microscopy PY - 2015 AN - OPUS4-42201 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Skrotzki, Birgit A1 - Olbricht, Jürgen A1 - Kühn, Hans-Joachim ED - Schmauder, S. ED - Chawla, K. K. ED - Chawla, N. ED - Chen, W. ED - Kagawa, Y. T1 - High temperature mechanical testing of metals N2 - Performing mechanical tests at high temperatures is a nontrivial issue: Compared to room temperature testing, additional phenomena like time-dependent Deformation processes and oxidation effects raise the complexity of the material’s response, while more sophisticated test setups and additional control parameters increase the number of potential sources of error. To a large extent, these complications can be overcome by carefully following all recommendations given in the respective high temperature testing standards, but more comprehensive background information helps to identify points of specific importance in particular test campaigns. In this chapter, an overview is given on general high temperature testing issues like the appropriate choice of experimental equipment and key aspects of temperature measurement. In subsequent sections, the major static and dynamic high temperature test methods are reviewed and their Special features, as compared to testing at room temperature, are highlighted based on example data sets. Influences of specimen size and environmental effects are shortly outlined in a concluding section. In the whole chapter, a focus is set on testing of “classical” metallic high temperature materials, but many considerations are equally valid for testing of intermetallics, composites, and high temperature ceramics. KW - Creep, Creep Rupture, and Stress Rupture KW - Relaxation tests KW - Low Cycle Fatigue (LCF) KW - Thermomechanical Fatigue (TMF) KW - Fatigue crack propagation PY - 2018 SN - 978-981-10-6855-3 DO - https://doi.org/10.1007/978-981-10-6855-3_44-1 SP - 1 EP - 38 PB - Springer Nature Singapore Pte Ltd. CY - Singapore AN - OPUS4-44349 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Artinov, Antoni A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Equivalent heat source approach in a 3D transient heat transfer simulation of full-penetration high power laser beam welding of thick metal plates N2 - A three-dimensional multi-physics numerical model was developed for the calculation of an appropriate equivalent volumetric heat source and the prediction of the transient thermal cycle during and after fusion welding. Thus the modelling process was separated into two studies. First, the stationary process simulation of full-penetration keyhole laser beam welding of a 15 mm low-alloyed steel thick plate in flat position at a welding speed of 2 m/min and a laser power of 18 kW was performed. A fixed keyhole with a right circular cone shape was used to consider the energy absorbed by the workpiece and to calibrate the model. In the calculation of the weld pool geometry and the local temperature field, the effects of phase transition, thermo-capillary convection, natural convection and temperature-dependent material properties up to evaporation temperature were taken into account. The obtained local temperature field was then used in a subsequent study as an equivalent heat source for the computation of the transient thermal field during the laser welding process and the cooling stage of the part. The system of partial differential equations, describing the stationary heat transfer and the fluid dynamics, were strongly coupled and solved with the commercial finite element software COMSOL Multiphysics 5.0. The energy input in the transient heat transfer simulation was realised by prescription of the nodes temperature. The prescribed nodes reproduced the calculated local temperature field defining the equivalent volumetric heat source. Their translational motion through the part was modelled by a moving mesh approach. An additional remeshing condition and helper lines were used to avoid highly distorted elements. The positions of the elements of the polygonal mesh were calculated with the Laplace’s smoothing approach. Good correlation between the numerically calculated and the experimentally observed weld bead shapes and transient temperature distributions was found. KW - Laser beam welding KW - Process simulation KW - Equivalent heat source KW - Transient heat transfer KW - Deformed geometry PY - 2018 UR - https://authors.elsevier.com/a/1WbSq44xZwola DO - https://doi.org/10.1016/j.ijheatmasstransfer.2018.02.058 SN - 0017-9310 SN - 1879-2189 VL - 122 SP - 1003 EP - 1013 PB - Elsevier Ltd. CY - Amsterdam [u.a.] AN - OPUS4-44272 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yildirim, Arda A1 - Szymoniak, Paulina A1 - Sentker, K. A1 - Butschies, M. A1 - Bühlmeyer, A. A1 - Huber, P. A1 - Laschat, S. A1 - Schönhals, Andreas T1 - Dynamics and ionic conductivity of ionic liquid crystals forming a hexagonal columnar mesophase N2 - For the first time, the molecular mobility of two linear-shaped tetramethylated guanidinium triflate ionic liquid crystals (ILCs) having different length of alkyl chains were investigated by a combination of broadband dielectric spectroscopy (BDS) and specific heat spectroscopy (SHS). By self-assembly, these ILCs can form a hexagonal ordered mesophase besides plastic crystalline phases and the isotropic state. Three dielectric active processes were found by BDS for both samples. At low temperatures, a γ-process in the plastic crystalline state is observed which is assigned to localized fluctuations of methyl groups including nitrogen atoms in the guanidinium head. At higher temperatures but still in the plastic crystalline state, an α1-process takes place. An α2 process was detected by SHS but with a completely different temperature dependence of the relaxation times than that of the α1-relaxation. This result is discussed in detail, and different molecular assignments of the processes are suggested. At even higher temperatures, electrical conductivity is detected and an increase in the DC conductivity by four orders of magnitude at the phase transition from the plastic crystalline to the hexagonal columnar mesophase is found. This result is traced to a change in the charge transport mechanism from a delocalized electron hopping in the stacked aromatic systems (in the plastic phase) to one dominated by an ionic conduction in the quasi-1D ion channels formed along the supermolecular columns in the ILCs hexagonal mesophases. KW - Ionic liquid crystalls PY - 2018 DO - https://doi.org/10.1039/c7cp08186c SN - 1463-9084 SN - 1463-9076 VL - 20 IS - 8 SP - 5626 EP - 5635 PB - Royal Society of Chemistry AN - OPUS4-44254 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gook, S. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Hybrid laser arc welding of high grade X80 and X120 pipeline steels N2 - The aim of the present work was to investigate the possibilities of hybrid laser arc welding regarding reliable production of longitudinal welds of high strength pipe steels X80 and X120 and to evaluate achievable mechanical properties of laser hybrid welds. The study focused on weld toughness examination in low temperature range up to -60 °C. SЮТЭКЛХО ПТХХОЫ ЦКЭОЫТКХЬ were identified in the context of this task. It could be shown that metal cored electrodes guaranteed sufficient Charpy impact toughness at low temperature for both investigated materials. Modern arc welding technologies such as modified pulsed spray arc were used to promote deeper Penetration of the filler material into the narrow laser welding gap. Edge preparation with a 14 mm deep root face was considered as optimum, because no penetration of the filler material could be detected beyond this depth limit and therefore any metallurgical influences on the weld metal properties through the welding wire could be excluded. KW - High strength steel KW - Longitudinal weld KW - Modified spray arc KW - Pipeline KW - Hybrid laser arc welding PY - 2017 SN - 2499-9733 SN - 2305-414Х VL - 1 IS - 22 SP - 21 EP - 35 AN - OPUS4-44343 LA - rus AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fritzsche, André A1 - Avilov, Vjaceslav A1 - Bachmann, Marcel A1 - Gumenyuk, Andrey A1 - Hilgenberg, Kai A1 - Rethmeier, Michael T1 - Laserstrahlschweißen dicker Stahlplatten mit elektromagnetischer Schmelzbadunterstützung N2 - Das bislang zur Vermeidung unzulässiger Wurzelüberhöhungen beim Laserstrahlschweißen von Aluminiumlegierungen bzw. austenitischem Stahl eingesetzte Verfahren der elektromagnetischen Schmelzbadstütze konnte innerhalb der vorliegenden Untersuchung erfolgreich zur Kompensation des hydrostatischen Druckes von ferromagnetischen Stählen übertragen werden. Es wurden dabei Laserstrahlschweißversuche in PA-Position an bis zu 20 mm dickem Duplexstahl 1.4462 sowie Baustahl S235JR durchgeführt. Unter konstanten Schweißparametern wurden Durchschweißungen generiert. Dem hydrostatischen Druck wurde unter Verwendung der Technologie zur elektromagnetischen Schmelzbadunterstützung durch Variation der Oszillationsfrequenz und der AC-Leistung des Magnetsystems entgegengewirkt. Zunächst konzentrierten sich die Versuche auf den Duplexstahl 1.4462, welcher jeweils aus 50 % Ferrit und Austenit besteht. Hierbei konnte festgestellt werden, dass zur idealen Kompensation von 15 mm bei einer Frequenz von 1,7 kHz eine AC-Leistung von 1,6 kW erforderlich ist, die Schweißnähte aber bereits bei einer AC-Leistung von ca. 0,8 kW in die Bewertungsgruppe B der DIN EN ISO 13919-1:1996-09 eingeordent werden können. Zur idealen Kompensation des hydrostatischen Druckes bei 20 mm dickem Duplexstahl war eine um 20 % höhere AC-Leistung notwendig. Im Anschluss an die Versuche mit dem Duplexstahl wurden die Untersuchungen auf bis zu 20 mm dicke Proben aus Baustahl S235JR erweitert. Für 15 mm konnten die Schweißnähte bei einer Frequenz von 1,7 kHz ab einer AC-Leistung von 1,3 kW in die Bewertungsgruppe B eingeordnet werden. Zur idealen Kompensation von 20 mm dickem Baustahl war eine AC-Leistung von 1,6 kW bei einer Frequenz von 636 Hz nötig. Mit steigender AC-Leistung konnte in allen Versuchsreihen eine sukzessive Verringerung der Wurzelüberhöhung demonstriert werden. T2 - Assistentenseminar 2016 der Wissenschaftlichen Gesellschaft Fügetechnik e.V. im DVS CY - Paewesin, Germany DA - 05.09.2016 KW - Elektromagnetische Schmelzbadunterstützung KW - Laserstrahlschweißen KW - Ferromagnetischer Stahl PY - 2018 SN - 978-3-96144-025-2 VL - 339 SP - 38 EP - 43 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-44302 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Marko, A. A1 - Graf, B. A1 - Gook, S. A1 - Rethmeier, Michael T1 - Application of D-optimum experimental designs in consideration of restrictions for laser metal deposition N2 - The process of laser metal deposition can be applied in many ways. Mostly, it is relevant to coating, for repair welding and for additive manufacturing. To increase the effectiveness and the productiveness, a good process understanding is necessary. Statistical test planning is effectual and often used for this purpose. For financial and temporal reasons, a restriction of the test space is reasonable. In this case, it is recommended to use a D-optimal experimental design which is practically applied to extend existing test plans or if process Limits are known. This paper investigates the applicability of a D-optimum experimental design for the laser metal deposition. The results are compared to the current results of a full factorial test plan. Known restrictions are used for the limitation of the test space. Ti6Al4 is utilized as Substrate material and powder. Comparable results of the D-optimal experimental design and of the full factorial test plan can be demonstrated. However, 80 % of time can be saved by the experimental procedure. For this reason, the application of D-optimal experimental design for laser metal deposition is recommend. KW - Design of experiments KW - Repair welding KW - Additive manufacturing KW - Cladding parameter KW - Laser metal deposition KW - Laser cladding PY - 2017 SN - 2499-9733 SN - 2305-414Х VL - 3 IS - 24 SP - 46 EP - 60 AN - OPUS4-44344 LA - rus AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fabry, Çağtay A1 - Pittner, Andreas A1 - Rethmeier, Michael T1 - Automatisierungs- und Regelkonzepte für das MSG-Engspaltschweißen - Pendel- und Füllgradregelung N2 - Das MSG-Engspaltschweißen eignet sich auf Grund der I-Nahtvorbereitung besonders für das wirtschaftliche Fügen bei hohen Blechdicken über 100 mm und bietet darüber hinaus zusätzliche technologische Vorteile. Für die automatisierte Anwendung des Verfahrens unter Produktionsbedingungen muss dabei die Prozesssicherheit auch für mitunter große Variationen der Spaltbreite entlang der Schweißnaht gesichert bleiben. In erster Linie betrifft dies bei mechanischer Auslenkung der Drahtelektrode die Adaption der Pendelbewegung auf die jeweilige Spaltbreite um eine ausreichende Flankenanbindung zu garantieren. Für die Online-Regelung der Pendelbewegung mittels Lichtbogensensorik wurde eine Methode implementiert die die notwendigen Pendelwinkel an jeder Nahtflanke unabhängig ermittelt und darüber hinaus Fehlstellungen des Brenners sowie Veränderungen des Kontaktrohrabstandes und der Prozessparameter eigenständig kompensiert. Eine Füllgradregelung auf Grundlage optischer Erfassung und Auswertung der Schweißnahtgeometrie wurde zusätzlich eingesetzt um bei veränderlichen Nahtquerschnittsflächen einen vorgegebenen, gleichbleibenden Lagenaufbau zu erzielen. T2 - WGF Assistentenseminar 2016 CY - Paewesin, Germany DA - 06.09.2016 KW - MSG-Engspaltschweißen KW - MAG Prozesssteuerung KW - Sensorik KW - Lichtbogensensorik KW - Profilvermessung PY - 2018 SN - 978-3-96144-025-2 VL - 339 SP - 1 EP - 7 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-44284 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meng, Xiangmeng A1 - Bachmann, Marcel A1 - Artinov, Antoni A1 - Rethmeier, Michael T1 - Experimental and numerical assessment of weld pool behavior and final microstructure in wire feed laser beam welding with electromagnetic stirring N2 - Advantages such as element homogenization and grain refinement can be realized by introducing electromagnetic stirring into laser beam welding. However, the involved weld pool behavior and its direct role on determining the final microstructure have not been revealed quantitatively. In this paper, a 3D transient heat transfer and fluid flow model coupled with element transport and magnetic induction is developed for wire feed laser beam welding with electromagnetic stirring. The magnetohydrodynamics, temperature profile, velocity field, keyhole evolution and element distribution are calculated and analyzed. The model is well tested against the experimental results. It is suggested that a significant electromagnetic stirring can be produced in the weld pool by the induced Lorentz force under suitable electromagnetic parameters, and it shows important influences on the thermal fluid flow and the solidification parameter. The forward and downward flow along the longitudinal plane of the weld pool is enhanced, which can bring the additional filler wire material to the root of the weld pool. The integrated thermal and mechanical impacts of electromagnetic stirring on grain refinement which is confirmed experimentally by electron backscatter diffraction analysis are decoupled using the calculated solidification parameters and a criterion of dendrite fragmentation. KW - Magnetohydrodynamics KW - Weld pool behavior KW - Grain structure KW - Laser beam welding KW - Numerical simulation PY - 2019 DO - https://doi.org/10.1016/j.jmapro.2019.07.021 SN - 1526-6125 VL - 45 SP - 408 EP - 418 PB - Elsevier AN - OPUS4-48611 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Zerbst, Uwe A1 - Madia, Mauro ED - Yadroitsev, I. ED - Yadroitsava, I. ED - Du Plessies, A. ED - McDonald, E. T1 - Structural integrity II: fatigue properties N2 - If a component is cyclically loaded, its load carrying capacity is considerably lower than in the monotonic loading case. This general observation applies in particular to L-PBF parts. The causes of this are mainly material defects such as pores and unwelded regions (Chapter 8) and a pronounced surface roughness in the as-built condition (Chapter 9). In addition, effects due to the anisotropy of the microstructure (Chapter 6) and a complex residual stress pattern (Chapter 7) play an important role. A consequence is that common strategies of fatigue assessment cannot be transferred to L-PBF applications without modifications. Due to the inhomogeneity of the material, the determination of representative material properties and the transfer to the component is a problem, and this is also the case with regard to the consideration of defects, surface roughness and residual stresses. The chapter gives a brief introduction to these problem areas. KW - Fatigue crack propagation stagesdefects KW - Fatigue strength KW - Fatigue life KW - Fracture mechanics PY - 2021 SN - 978-0-12-824090-8 DO - https://doi.org/10.1016/B978-0-12-824090-8.00015-9 SP - 377 EP - 394 PB - Elsevier Inc. CY - Amsterdam ET - 1 AN - OPUS4-52854 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Marko, A. A1 - Schafner, A. A1 - Raute, J. A1 - Rethmeier, Michael T1 - Relative density prognosis for directed energy deposition with the help of artificial neural networks N2 - Additive manufacturing, and therefore directed energy deposition, is gaining more and more interest from industrial users. However, quality assurance for the components produced is still a challenge. Machine learning, especially using artificial neuronal networks, is a potential method for ensuring a high-quality standard. Based on process Parameters and monitoring data, part quality can be predicted. A further advantage is the ability to constantly learn and adopt to slight process changes. First tests using artificial neural networks focus on the prediction of track geometry. The results show that even a small data set is enough to provide high accuracy in the predictions. In this work, an artificial neural network for the predictive analysis of relative density in laser powder cladding has been developed. A central composite experimental design is used to generate 19 data sets. Input variables are laser power, feed rate and powder mass flow. Cubes are built up where density is considered as a target value. Several neural networks are trained and evaluated with these data sets. Different topologies and initial weights are considered. The best network reaches a confidence level of around 90 % for the prediction of relative density based on the process parame� ters. Finally, the optimization of the generalization performance is investigated. To this purpose, methods of variation in error limit as well as cross-validation are applied. In this way, density is predictable by an artificial neural network with an accuracy of about 95 %. KW - Directed energy deposition KW - Artificial neural network PY - 2021 DO - https://doi.org/10.1515/mt-2020-0004 SN - 0025-5300 VL - 63 IS - 1 SP - 41 EP - 47 PB - DE Gruyter CY - Berlin AN - OPUS4-52690 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duarte, Larissa T1 - Investigation on the influence of different testing methods and parameters on the determination of fatigue crack growth data N2 - The correct determination of fatigue crack propagation data is of great importance for the damage tolerance design of engineering components, especially with regard to the calculation of residual lifetime and the establishment of inspection intervals. The fatigue crack propagation threshold Δ𝐾th, in this respect, is a crucial input parameter for simulating crack growth, since it corresponds to the stress intensity factor range at which a non-growing crack starts to propagate. However, the experimental determination of Δ𝐾th, as well as its application, is still confronted with few issues related among others to the load ratio (R) dependency of Δ𝐾th, the testing procedure, and environmental effects. These can lead to large scatter and significant errors in the prediction of component failure. In this context, the use of the intrinsic fatigue crack propagation threshold Δ𝐾th,eff in component assessment is a promising alternative, since it does not depend on a number of factors that affect Δ𝐾th, but only on the elastic properties (𝐸-modulus) and the lattice (Burger’s vector ‖𝑏‖) of the material. The aim of the present work is therefore to investigate different experimental procedures for the determination of Δ𝐾th,eff, namely: (a) conventional load reduction (LR) procedures, (b) the 𝐾max procedure and (c) compression pre-cracking load reduction and constant amplitude (respectively CPLR and CPCA) methods. Furthermore, the determination of Δ𝐾th has been carried out varying some testing parameters, such as test frequency, Δ𝐾 at the beginning of the crack propagation test (Δ𝐾0) and stress ratio (R). The results are statistically analyzed and a discussion about the use of Δ𝐾th and Δ𝐾th,eff for the component fatigue assessment is presented. T2 - 6th. International Virtual Conference of Engineering Against Failure CY - Online meeting DA - 23.06.2021 KW - Crack closure KW - Damage tolerance assessment KW - Residual lifetime KW - Intrinsic fatigue crack propagation threshold PY - 2021 AN - OPUS4-52899 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Automatisierung in der Computerchemie N2 - Im Vortrag wird der aktuelle Stand zur Automatisierung in der Computerchemie und der computergestützten Materialwissenschaft besprochen. T2 - Online-Workshop des Fördervereins Chemieolympiade 2021 CY - Online meeting DA - 19.06.2021 KW - Computergestützte Materialwissenschaft KW - Automatisierung KW - Hochdurchsatz KW - Computerchemie PY - 2021 AN - OPUS4-52981 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skrotzki, Birgit T1 - Interconnecting data repositories: The Platform MaterialDigital (BMBF) N2 - Presentation of the Platform MaterialDigital. Presentation of the needs and challenges in materials science and engineering. T2 - 3rd EMMC International Workshop - EMMC CY - Online meeting DA - 02.03.2021 KW - Digitization KW - Standardization KW - Ontology PY - 2021 AN - OPUS4-52247 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - George, Janine T1 - Automation in DFT-based computational materials science N2 - Automation simplifies the use of computational materials science software and makes it accessible to a wide range of users. This enables high-throughput calcula-tionsand makesiteasier for non-specialists to enter computational materials science. However, in-creasing automation also poses threats that should be considered while interacting with automated procedures. KW - DFT KW - Automation KW - High-throughput computations PY - 2021 DO - https://doi.org/10.1016/j.trechm.2021.07.001 SN - 2589-5974 VL - 3 IS - 9 SP - 697 EP - 699 PB - Elsevier CY - Amsterdam AN - OPUS4-53127 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Battig, Alexander T1 - Multifunctional Graphene in Flame Retarded Polybutadiene/ Chloroprene/ Carbon Black Composites N2 - Multilayer graphene is investigated as a multifunctional nanofiller to polybutadiene/ chloroprene rubbers (BR/CR) that partially substitutes carbon black (CB) and aluminum trihydroxide (ATH). Loadings of only 3 parts per hundred rubber (phr) MLG replaced 15 phr of CB and/or 3 phr of ATH in BR/CR nanocomposites. Mechanical and fire behavior were investigated, and results point to improved rheological, curing and mechanical properties of MLG-containing rubber composites. T2 - 18th European Meeting on Fire Retardant Polymeric Materials, FRPM21 CY - Budapest, Hungary DA - 29.08.2021 KW - Graphene KW - Rubber KW - Fire Retardant KW - Nanofiller KW - Nanocomposite KW - ATH PY - 2021 AN - OPUS4-53202 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Maiwald, Michael A1 - Villajos, José Antonio T1 - Metal-organic framework compounds as hydrogen storage materials to enhance the safety, capacity, and efficiency of hydrogen refueling stations N2 - Gas adsorption is based on physical properties between gases and solid materials, enriching the surface with packed gas molecules with a higher density than in the bulk phase. For using this mechanism as a gas storage strategy, highly porous materials are necessary since large surfaces in small volumes can provide the storage system with a higher density than the gas phase. In the case of hydrogen gas, the interaction forces with solid surfaces are generally low at room temperature but can increase considerably at low operating temperatures. As a counterpart, the storage pressure is considerably lower than that necessary by traditional gas compression. Amongst ultra-porous adsorbent materials for hydrogen cryoadsorption, metal-organic frameworks (MOFs) are a group of remarkable solids made from metallic nodes linked by organic molecules exhibiting a wide variety of composition, geometry, porous properties, and chemical functionality. The scientific community focused in the last years on enhancing both the specific area of materials and the interaction energy to extend the storage properties of cryoadsorption to ambient-temperature and use it as hydrogen storage mechanisms in vehicles. However, the found difficulty in achieving ultra-porous structures with high-enough interaction energies decreased this research interest in the last years. However, for a stationary application like hydrogen refueling stations, where space and weight are not such limits as in vehicles, cryoadsorption can still be considered a feasible candidate for hydrogen storage. Cryoadsorption is the only fast and fully reversible approach to store hydrogen at similar density values as compressed gas. Cryogenic operation is a technological challenge, but first, liquid nitrogen is cheap, and second, it is less energy-demanding than hydrogen liquefaction, which is indeed considered as feasible for transportation and storage. Cryoadsorption involves lower pressure than compressed gas, increasing safety in the storage facilities, but additional research on the construction materials properties is necessary to better understand their behavior in contact with hydrogen at cryogenic temperatures. However, the knowledge of all these mechanisms is important to identify the improvement opportunities based on, probably, the interphase between different solutions. To achieve the set project goals, this internal research report describes the work packages realised within the framework of the project. KW - Metal-organic frameworks (MOFs) KW - Hydrogen Storage KW - Reversible Hydrogen Storage KW - Hydrogen Fuelling Stations KW - Croyo-starage KW - High-pressure volumetric analyzer (HPVA) PY - 2021 SP - 1 EP - 48 CY - Berlin AN - OPUS4-53582 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Automation in Computational Materials Science N2 - The talk „Automation in computational materials science“ deals with the current state of automation in the field of computational materials science. It illustrates how automation can, for example, be used to speed up the search for new ferroelectric materials and spintronic materials. Furthermore, it lists current tools for automation and challenges in the field. T2 - SALSA School 2021 CY - Online meeting DA - 16.09.2021 KW - Automation KW - High-throughput PY - 2021 AN - OPUS4-53483 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishurova, Tatiana T1 - Separation of the impact of residual stress and microstructure on the fatigue performance of LPBF Ti-6Al-4V at elevated temperature (Keynote) N2 - Ti-6Al-4V alloy is intensively used in the aerospace industry because of its high specific strength. However, the application of Laser Powder Bed Fusion (LPBF) Ti-6Al-4V alloy for structurally critical load-bearing components is limited. One of the main limiting factors affecting the structural integrity, are manufacturing defects. Additionally, the high cooling rates associated with LPBF process result in the formation of large residual stress (RS) with complex fields. Such RS can cause cracking and geometrical distortions of the part even right after production. Also, the microstructure of LPBF Ti-6Al-4V in the as-built condition is significantly different from that of the conventionally produced alloy. All these factors affect the mechanical behavior of the material. Therefore, to improve the material performance it is important to evaluate the individual effect of RS, defects, and microstructure on fatigue life. To this aim Ti-6Al-4V LPBF material in as-built condition and subjected to different post-processing, including two heat treatments (for stress relief and microstructural modification) and Hot Isostatic Pressing (HIP, for densification), were investigated. Prior to fatigue tests at elevated temperature, the microstructure, the mesostructure, and subsurface RS on the fatigue samples were investigated. It was found that the fatigue performance of HIPped samples is similar to that of conventionally produced Ti-6Al-4V. The tensile RS found at the surface of as-built samples decreased the fatigue life compared to heat-treated samples. Additionally, the modification of the microstructure (by heat treatment) did not affect the fatigue performance in the regime of mostly elastic strain. This shows that in the absence of tensile RS the manufacturing defects solely control the failure of LPBF components and densification has the strongest effect on the improvement of the mechanical performance. T2 - EUROMAT 2021 CY - Online meeting DA - 12.09.2021 KW - Additive manufacturing KW - Ti-6Al-4V KW - Residual stress KW - Fatigue performance PY - 2021 AN - OPUS4-53278 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - Towards digitalization of materials in PMD: An application ontology of the tensile test N2 - Due to the diversity of materials and the processes associated with their production and use, the complexity of the lifecycles of materials and the multitude of academic and industrial researchers participating in generation of data for material design impose a huge challenge. The topical goal of digitalizing materials and processes can only be adequately addressed by consolidating the efforts of all stakeholders in this field. There are many scattered activities, but there is a demand for an elimination of redundancies as well as an advance in acceptance and a common basis in the digitalization of materials. Furthermore, data analysis methods play an important role in both, the experimental and simulation-based digital description of materials, but they have been poorly structured so far. Therefore, the two joint projects Platform Material Digital (PMD, materialdigital.de) and Materials open Laboratory (Mat-o-Lab, matolab.de) aim to contribute to a standardized description of data processing methods in materials research. Besides stimulating the formation of a collaborative community in this respect, their main technical goals are the quality assurance of the processes and the output data, the acquisition and definition of their accuracy as well as the interoperability between applications. In this regard, data management in accordance with the FAIR (findability, accessibility, interoperability, reuseability) principles is addressed. There is a common agreement in the scientific community following current discussions that data is supposed to be conform to these principles. This includes storage, processing and querying of data in a preferably standardized form. To meet the challenge to contextualize material data in a way that is consistent with all stakeholders, all necessary information on the condition of the material including production and application-related changes have to be made available via a uniform, machine-readable description. For this purpose, ontologies are to be used since they allow for machine-understandable knowledge representations and conceptualizations that are needed for data management and the digitalization in the field of materials science. As first efforts in PMD and Mat-o-Lab, application ontologies are created to explicitly describe processes and test methods. Thereby, the well-known tensile test of metals at room temperature was described ontologically in accordance with the respective ISO standard 6892-1:2019-11. The efforts in creating this tensile test application ontology are shown in this presentation. Especially, the path of ontology development based on standards to be pursued is focused, which is in accordance with the generic recommendations for ontology development and which is supposed to be exemplary for the creation of other application ontologies. T2 - VirtMet: 1st International Workshop on Metrology for Virtual Measuring Instruments and Digital Twins CY - Online meeting DA - 21.09.2021 KW - Platform Material Digital (PMD) KW - Ontology KW - Tensile test KW - Standard KW - Ontology development PY - 2021 AN - OPUS4-53481 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gumenyuk, Andrey T1 - Investigation of the gap bridgeability at high-power laser hybrid welding of plasma-cut thick mild steels with AC magnetic support N2 - One of the challenges of the high-power hybrid laser welding of thick steels is the sensitivity of the process of the process to manufacturing tolerances. This usually leads to a time-consuming preparation of the welding edges, such as milling. The study deals with the influence of the edge quality of milled and plasma-cut steel made of S355J2 with a wall thickness of 20 mm on the laser hybrid welded seam quality. Furthermore, the gap bridgeability and the tolerances towards edge misalignment was investigated. An AC magnet was used as backing support to prevent sagging and positioned under the workpiece, to generate an upwards directed electromagnetic pressure. The profiles of the edges and the gap on the top and root side were measured using a digital camera. Single-pass laser hybrid welds of plasma-cut edges could be welded using a laser beam power of just 13.7 kW. A gap bridgeability up to 2 mm and misalignment of edges up to 2 mm could be achieved successful. Additionally, the independence of the cutting side and the welding side was shown, so that samples were welded to the opposite side to their cutting. For evaluation of internal defects or irregularities, X-ray images were carried out. Charpy impact strength tests were performed to determine the toughness of the welds. T2 - X International Conference «Beam Technologies in Welding and Materials Processing» CY - Odessa, Ukraine DA - 7.09.2021 KW - Laser beam welding KW - Hybrid laser arc welding KW - Material transport PY - 2021 AN - OPUS4-53569 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Üstündag, Ömer T1 - Elektromagnetische Schmelzbadbeeinflussung beim Laserhybridschweißen von Dickblechen N2 - -Elektromagnetische Schmelzbadstütze wurde beim Laserhybridschweißen von Dickblechen erfolgreich zur Unterdrückung der Tropfenbildung eingesetzt -Auch bei „schlechteren“ Kantenqualitäten konnten einlagige Schweißnähte mit hoher Qualität erzielt werden -Spaltüberbrückbarkeit bis zu 2 mm (bei plasmageschnittenen Proben) konnte gewährleistet werden -Homogenere Verteilung des Zusatzwerkstoffes wurde erzielt T2 - 42. Assistentenseminar der Wissenschaftlichen Gesellschaft Fügetechnik e.V. CY - Blankenau (Beverungen), Germany DA - 06.10.2021 KW - Laserhybridschweißen KW - Elektromagnetische Schmelzbadbeeinflussung KW - Dickblech PY - 2021 AN - OPUS4-53578 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rethmeier, Michael A1 - Gumenyuk, Andrey A1 - Bachmann, Marcel T1 - High-power laser beam welding for thick section steels – new perspectives using electromagnetic systems N2 - In recent years, it was shown that the introduction of additional oscillating and permanent magnetic fields to laser beam and laser-arc hybrid welding can bring several beneficial effects. Examples are a contactless weld pool support for metals of high thickness suffering from severe drop-out when being welded conventionally or an enhanced stirring to improve the mixing of added filler material in the depth of the weld pool to guarantee homogeneous resulting mechanical properties of the weld. The latest research results show the applicability to various metal types over a wide range of thicknesses and welding conditions. The observations made were demonstrated in numerous experimental studies and a deep understanding of the interaction of the underlying physical mechanisms was extracted from numerical calculations. KW - Laser beam welding KW - Numerical simulations KW - Electromagnetic support PY - 2021 DO - https://doi.org/10.1080/13621718.2021.1999763 VL - 27 IS - 1 SP - 43 EP - 51 PB - Taylor & Francis Group AN - OPUS4-53970 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duarte, Larissa T1 - Einflussfaktoren auf die Bestimmung von Rissfortschrittsdaten N2 - Rissfortschrittsdaten sind notwendig für die bruchmechanische Bewertung zyklisch beanspruchter Bauteile. Deren zuverlässige experimentelle Ermittlung wird von verschiedenen Faktoren beeinflusst, was wiederum zur Unsicherheit bei der Restlebensdauerprognose führen kann. Der Vortrag befasst sich mit der Untersuchung der Einflussfaktoren auf die Ermittlung von Rissfortschrittsdaten. Eine Prozedur zur Berechnung der Restlebensdauer wird eingeführt, die auf rissschließfrei Rissfortschrittsdaten basiert. T2 - 42. Werkstoffmechanikseminar 2021 CY - Online meeting DA - 11.10.2021 KW - Rissfortschrittsdaten KW - Einflussfaktoren KW - Restlebensdauerprognose PY - 2021 AN - OPUS4-53615 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Werner, Tiago T1 - Determination of fatigue crack propagation thresholds using small scale specimens N2 - The damage tolerance approach is widely used in the design and estimation of inspection intervals of safety-relevant metallic components subject to fatigue loading. The approach relies on the knowledge of the fatigue crack propagation characteristics, wherein a relevant role is played by the fatigue crack propagation threshold. Nevertheless, the use of material data determined by testing on conventional specimens is not straightforward in case of thin-walled components such as turbine-blades or additively manufactured parts, in which the local variation of material properties in highly stressed regions must be considered. In these cases, the possibility of investigating the fatigue crack propagation properties on a limited portion of material is crucial. For this purpose, a new test methodology has been developed for small-scale specimens which allows the determination of the intrinsic fatigue crack propagation threshold and the near-threshold regime. The use of small-scale specimens poses a challenge to the applicability of the method to metallic materials, especially regarding the limitations on material strength and requirements for the application of the linear elastic fracture mechanics concepts. These aspects are discussed in this work. Furthermore, the application on the high strength steel S960QL is presented, along with a comparison with data determined by conventional testing. T2 - Fatigue Design 2021 CY - Online meeting DA - 17.11.2021 KW - Small scale testing KW - Fatigue crack growth KW - Threshold regime PY - 2021 AN - OPUS4-53781 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duarte, Larissa T1 - The effect of the environmental conditions on the threshold against fatigue crack propagation N2 - The threshold against fatigue crack propagation (ΔKth) is a crucial parameter for the damage tolerance assessment of engineering components subjected to cyclic loading and it is composed by two distinct components, one intrinsic, dependent on the elastic material properties and the lattice type, and one extrinsic, related to the occurrence of crack closure effects. An important issue is that several factors can influence ΔKth and, in general, the fatigue crack propagation behavior. In this work, the influence of the experimental procedure, air humidity and test parameters on da/dN-ΔK data has been investigated. Results are discussed with their potential causes and consequences on the calculations of the residual lifetime. T2 - Conference Fatigue Design 2021 CY - Online meeting DA - 17.11.2021 KW - Fatigue crack propagation threshold KW - Crack closure effect KW - Experimental procedure KW - Environmental conditions PY - 2021 AN - OPUS4-53770 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skrotzki, Birgit T1 - Wie digitalisieren wir die Werkstoffprüfung? Entwicklung standardisierter Versuchsbeschreibungen und Daten-Infrastrukturen in aktuellen Digitalisierungs-Initiativen N2 - Die Entwicklung digitaler Prozesse für die Materialwissenschaft und Werkstofftechnik muss naturgemäß auch die Charakterisierungsmethoden der Werkstoffprüfung abbilden, die oft durch eine hohe Komplexität gekennzeichnet sind. Als vorteilhaft erweist sich dabei der hohe Standardisierungsgrad, der sich z.B. in klaren Anforderungen an die eingesetzten Prüfmittel und festgelegten Vorgehensweisen ausdrückt. Diese können (und müssen) in entsprechenden digitalen Versuchsbeschreibungen abgebildet werden, wobei sich die klaren Datenstrukturen und Terminologien als vorteilhaft erweisen. T2 - Tagung Werkstoffprüfung 2021: Werkstoffe und Bauteile auf dem Prüfstand Prüftechnik – Kennwertermittlung – Schadensvermeidung CY - Online meeting DA - 02.12.2021 KW - Digitalisierung KW - Standardisierung KW - Normung KW - Ontologien KW - Wissensrepräsentation PY - 2021 AN - OPUS4-53943 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kempf, A. T1 - Correlation between quasistatic und fatigue properties of additively manufactured AlSi10Mg using Laser Powder Bed Fusion N2 - In order to find a resource efficient approach for the fatigue lifetime prediction of laser powder bed fusion (L-PBF) processed AlSi10Mg material, results of tensile and fatigue tests were compared. The specimens were manufactured with three different L-PBF machines and studied in different heat treatment conditions (as-built, annealed, T6 heat treated). The investigations showed that the high attainable tensile strength properties after the manufacturing process are not beneficial in the high cycle fatigue (HCF) regime. In contrast, the applied heat treatments, which lead typically to a decrease of ultimate tensile strength, improved dramatically the fatigue behavior. Additionally, a clear correlation between the elongation at fracture and HCF resistance has been found for individual heat treatment conditions. This empiric relationship provides an estimation of the fatigue resistance in the presence of material defects and can be implemented in part and process approvals. T2 - Fatigue Design 2021 CY - Online meeting DA - 17.11.2021 KW - Additive Manufacturing KW - Laser powder bed fusion KW - AlSi10Mg KW - Tensile properties KW - Fatigue properties PY - 2021 AN - OPUS4-53792 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madia, Mauro T1 - Estimation of the Kitagawa-Takahashi diagram by cyclic R-curve analysis N2 - The Kitagawa-Takahashi (KT) diagram is a proven concept for describing the fatigue limit in presence of a defect or crack. It can be determined empirically with great experimental effort. It can also be estimated by means of the El Haddad relationship if the endurance limit and the long fatigue crack propagation threshold are available in reasonable accuracy. A third option is the determination using the cyclic R-curve, which describes the dependency of the fatigue crack propagation threshold on the crack growth at the short crack propagation stage. This can be experimentally determined using a closure-free initial pre-crack. It can then be applied to the determination of crack arrest for a given applied load and a given defect or crack size. Compared to the other two methods mentioned above, this option has considerable advantages: It can be applied to any component and any stress ratio. It allows the treatment of multiple cracks and provides estimations of the S-N curve in the finite life regime as well as at the endurance limit. Compared to the empirical determination of the KT diagram, the experimental effort is significantly lower and compared to the El Haddad approach it avoids problems such as the use of non-conservative long fatigue crack propagation thresholds (when the conventional load reduction method is applied to materials prone to corrosion) and the mathematical predetermination of the curve shape. The work introduces the method and provides a critical discussion as well as quantitative comparison between the different methods. T2 - Fatigue Design 2021 CY - Online meeting DA - 17.11.2021 KW - Fatigue life KW - Endurance limit KW - Kitagawa-Takahashi diagram KW - Cyclic R-curve PY - 2021 AN - OPUS4-53778 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Werner, Tiago T1 - Comparison of the fatigue behavior of wrought and additively manufactured AISI 316L N2 - Additively Manufactured (AM) parts are still far from being used in safety-relevant applications, mainly due to a lack of understanding of the feedstock-process-propertiesperformance relationship. This work aims at providing a characterization of the fatigue behavior of the additively manufactured AISI 316L austenitic stainless steel and a direct comparison with the fatigue performance of the wrought steel. A set of specimens has been produced by laser powder bed fusion (L-PBF) and a second set of specimens has been machined out of hot-rolled plates. The L-PBF material shows a higher fatigue limit and better finite life performance compared to the wrought material, accompanied by an extensive amount of cyclic softening. T2 - Fatigue Design 2021 CY - Online meeting DA - 17.11.2021 KW - Additive Manufacturing KW - AM KW - 316L KW - Fatigue KW - High Cycle Fatigue KW - Low Cycle Fatigue PY - 2021 AN - OPUS4-53780 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Klingelhoeffer, Hellmuth A1 - Aegerter, J. A1 - Scherm, T. A1 - Schenuit, E. A1 - Sotheran, S. A1 - Loveday, M. A1 - Bosch, P. A1 - Bloching, H. A1 - Olbricht, Jürgen A1 - McEnteggart, I. T1 - Discussion on "Analysis on the issues in ISO 6892-1 and TENSTAND WP4 report based on the data of confirm tests by 21 laboratories" N2 - The authors, Li et al., of the paper entitled “Analysis on the Issues in ISO 6892-1 and TENSTAND WP4 Report Based on Data to Confirm Tests by 21 Laboratories” (J. Test. Eval. DOI: 10.1520/JTE20150479 (online only)) have expressed views that the authors of this rebuttal believe to be based on fundamental misunderstandings and misinterpretations of the tensile testing standard ISO 6892-1:2009, ISO 6892-1:2016, and its former versions, thus leading to erroneous conclusions. This refutation is intended to clarify the understanding of ISO 6892-1 and to address the misunderstandings and the misinterpretations of the authors of the paper. The present standard ISO 6892-1:2016 has a long history dating back to the 1970s. At that time, the tensile testing procedure was standardized on the National and International scale in parallel. To understand the present standard, the knowledge of the history helps to understand the background of details of the testing procedure implemented today. The history of the tensile testing standard has been discussed extensively during the annual international standardization meeting of ISO committee TC 164 SC1 for the last few years, at which some of the authors of the Li et al. paper attended. The authors continue to disagree with facts that were agreed by the consortium of the European research project TENSTAND and by the present international experts involved in ISO TC 164 SC1. It appears that the principal objective of the authors regarding their present publication was to increase the testing speed during tensile testing. However, the international standardization community has previously declined similar proposals by some of the authors. Many arguments presented by Li et al. were thus refuted. The conclusions of their paper are misleading and the international standardization community for tensile testing refused to revise the present standard, ISO 6892-1 (2016), according the authors’ proposals. KW - Tensile testing procedure KW - ISO 6892-1 KW - TENSTAND WP4 Final Report PY - 2017 DO - https://doi.org/10.1520/JTE20160526 SN - 0090-3973 SN - 1945-7553 VL - 45 IS - 3 SP - 1105 EP - 1114 PB - ASTM International CY - West Conshohocken, PA, USA AN - OPUS4-40267 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bachmann, Marcel A1 - Carstensen, J. A1 - Bergmann, L. A1 - dos Santos, J. F. A1 - Wu, C. S. A1 - Rethmeier, Michael T1 - Numerical simulation of thermally induced residual stresses in friction stir welding of aluminum alloy 2024-T3 at different welding speeds N2 - The paper deals with a numerical finite element simulation of the residual stress evolution in friction stir welding of 6 mm thick aluminum alloy AA2024-T3. The transient thermal field during the welding process was calculated with the commercial code COMSOL Multiphysics 5.0. Therefore, a thermal-pseudo-mechanical (TPM) heat source was implemented. A subsequent mechanical simulation was performed with varying hardening models for different welding speeds of 60 and 300 mm/min. The influence of softening of the material, which was due to hardening precipitation dissolution associated to the heating, was also investigated. Experiments in terms of thermocouple measurements as well as Vickers hardness and X-ray measurements of the residual stresses were conducted and compared to numerically obtained results. A qualitatively as well as quantitatively good agreement was found for different applied welding speeds. KW - Friction stir welding KW - Residual stress KW - Finite element simulation KW - Thermal softening KW - Aluminum alloy 2024-T3 PY - 2017 DO - https://doi.org/10.1007/s00170-016-9793-8 SN - 0268-3768 SN - 1433-3015 VL - 91 SP - 1443 EP - 1452 PB - Springer CY - London AN - OPUS4-40511 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schartel, Bernhard T1 - Flammgeschütztes PUR: Eine (alte,) aktuelle und zukünftige Herausforderung N2 - Der Vortrag gibt einen Überblick über die Thematik der flammgeschützten Polyurethanwerkstoffe, d.h. thermoplastisches und elastomeres Polyurethan (TPU, PUR), PUR Hard- und Weichschäume, PUR Coatings. Die Werkstoffcharakteristika wie Pyrolyse, effektive Verbrennungswärme, Rückstandsausbeute, Verarbeitungsparameter und kg-Preis definieren die Anforderungen an Flammschutzlösungen. Der Flammschutz ist spezifisch für das Material ausgelegt, aber auch für die verschiedenen Anwendungen (Automobilbau, Schienenfahrzeuge, Bauwesen, Elektrotechnik, usw.), d.h. um verschiedene Brandtests zu bestehen. Die Pyrolyse und das Brandverhalten von PUR und PUR-Schäumen sowie der flammgeschützten Varianten wird diskutiert. Die gängigen Flammschutzmittel(-kombinationen) für PUR Hard- und Weichschaum sowie thermoplastisches und elastomeres PUR werden zusammengefasst. T2 - PUR Forum CY - Leipzig, Germany DA - 17.05.2017 KW - Polyurethan KW - Brandverhalten KW - Flammschutz KW - PUR Hardschaum KW - PUR Weichschaum KW - TPU PY - 2017 AN - OPUS4-40423 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stegemann, Robert T1 - Bewertung der magnetischen Mikrostruktur für die Schadensfrüherkennung N2 - Die Mikrostruktur ferromagnetischer Materialien hat einen maßgeblichen Einfluss auf deren magnetischen Eigenschaften. Gerade bei niedrigen Feldstärken zeigen sich Parameter wie Koerzitivität, Permeabilität und Verlustleistung hoch sensitiv. Wir zeigen am Beispiel des unlegierten Baustahls S235JR, dass die magnetische Mikrostruktur an der Probenoberfläche in hohem Maße mit inhomogenen Dehnungen übereinstimmt. Zur Detektion der Kleinststreufelder verwenden wir speziell designte GMR Sensorik, die Sensitivität (3mV/V/kA/m) mit hoher Ortsauflösung (180 µm) vereint. Infolgedessen können wir auf eine aktive magnetische Anregung verzichten. Wir nutzen allein die sich durch magneto-mechanische Prozesse ausbildende „spontane“ magnetische Mikrostruktur des Materials. Das hervorragende Signal-Rausch-Verhältnis unserer GMR-Sensorik für inhomogene Streufelder erlaubt, schon geringe und lokal abgegrenzte plastische Deformationen in Form und Position reproduzierbar zu visualisieren. Die zugehörigen Signale zeigen die typische Sequenz von erhöhten positiven und negativen Normalkomponenten wie sie bei einer Rissanzeige der aktiven Streuflussprüfung (MFL - Magnetic Flux Leakage) beobachtet wird. Magnetisch kann eine plastische Zone daher als Vorstufe eines Risses betrachtet werden, deren relative Permeabilität für den Riss als Grenzfall zu μr = 1 tendiert. T2 - DGZfP-Jahrestagung CY - Koblenz, Germany DA - 22.05.2017 KW - Baustahl KW - GMR-Sensorik KW - Heterogene plastische Deformation KW - Zugversuch PY - 2017 AN - OPUS4-40375 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stegemann, Robert T1 - Evaluation magneto-mechanischer Effekte in hochauflösenden Magnetfeldmessungen durch Neutronendiffraktion N2 - Die mechanische Spannung ist ein maßgeblicher Parameter ferromagnetischer Materialien. Wird ein solches Material unter die Curie Temperatur abgekühlt, zerfällt es spontan in nahezu selbstgesättigte magnetische Domänen. Diese Magnetisierung führt gleichzeitig zu einer Verformung der mit ihr gekoppelten Kristallgitter. Ein Effekt der auch reziprok gilt: wird die Gitterverformung durch eine Spannung behindert ändert sich zwangsweise der magnetische Zustand. Man kann annehmen, dass zwischen unterschiedlichen, für sich aber homogen verspannten Werkstoffbereichen, lokale magnetische Streufelder auftreten, weil magneto-mechanische Effekte eine Inkompatibilität der Domänenstruktur induzieren. Bekanntlich bilden sich Spannungsgradienten nach Schweißprozessen durch ungleichmäßigen Wärmeeintrag, thermischer Dehnung, und unterschiedlichen Abkühlraten aus. Unter dieser Prämisse untersuchen wir Wolfram-Inertgas geschweißte Blindnahtproben (250x100x4,8 mm^3) aus einem hypereutektoiden Baustahl. Der Spannungszustand der Proben wurde anhand von Neutronendiffraktometrie (ND) am Instrument E3 am Reaktor BERII (Helmholzzentrum Berlin, HZB) charakterisiert. ND ist ein Referenzverfahren für die quantitative Bestimmung von elastischen Dehnungen in kristallinen Materialien, deren Gitter selbst der Messmaßstab ist. Die Auswertung zeigt hohe Längsspannungen mit lokalen Maxima in Größenordnung von 600 MPa, die von umgebenen Druckspannungszonen kompensiert werden. Zur Detektion der magnetischen Kleinststreufelder verwenden wir speziell designte GMR-Sensorik (GMR - Giant Magneto Resistance), die aufgrund der geringen Größe ihrer aktiven Sensorelemente hohe Ortsauflösung mit Sensitivität vereint. Die Visualisierung der Messergebnisse lässt eine klare magnetische Mikrostruktur der Schweißnähte erkennen, in der die Streufelder lateral in Größenordnung des Erdmagnetfeldes variieren (~50 µT). Wir zeigen durch einen Vergleich beider Messverfahren, dass lokale magnetische Streufeldmaxima in hohem Maße mit den Spannungsgradienten übereinstimmen. T2 - DGZfP-Jahrestagung CY - Koblenz, Germany DA - 22.05.2017 KW - GMR-Sensorik KW - Neutronendiffratkion KW - Eigenspannungen KW - Baustahl PY - 2017 AN - OPUS4-40386 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rethmeier, Michael A1 - Finkbeiner, M. T1 - Licht ist grüner als Strom N2 - Laserschweißen gegen Widerstandspunktschweißen: Die Die Entscheidung fällt am Flansch. Beide Verfahren sind sehr schnell und hoch automatisierbar. KW - Laserschweißen KW - Widerstandspunktschweißen PY - 2017 VL - 24 SP - 6 EP - 6 AN - OPUS4-40413 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rehmer, Birgit A1 - Finn, Monika A1 - Uhlemann, Patrick A1 - Skrotzki, Birgit A1 - Scheuerlein, C. ED - Frenz, H. ED - Langer, B. T1 - Vergleichende Bewertung verschiedener Verfahren der E-Modulbestimmung für metallische Werkstoffe N2 - Für numerische Beanspruchungs- und Lebensdaueranalysen ist die Kenntnis des E-Moduls der eingesetzten Werkstoffe von zentraler Bedeutung. Für seine experimentelle Bestimmung wurden eine Vielzahl von Verfahren entwickelt, die zum Teil werkstoffspezifisch Eingang in die Normung gefunden haben. Prinzipiell können diese Verfahren in zwei Gruppen eingeteilt werden - die statischen und die dynamischen Prüfverfahren. Während die statischen Verfahren auf der direkten Messung des Spannungs-Dehnungs-Zusammenhangs während einer Belastung im elastischen Verformungsbereich beruhen (Zug-, Biege- bzw. Druckversuch) nutzen die dynamischen Verfahren die Analyse der resultierenden Schwingungen nach einer entsprechenden Anregung eines Prüfkörpers (Resonanz- bzw. Impulsanregungsmethode). Für verschiedene Werkstoffe wurden statische und dynamische Verfahren zur E-Modulbestimmung eingesetzt. Die Unterschiede und Vorteile der verschiedenen Verfahren werden vergleichend diskutiert. T2 - Tagung Werkstoffprüfung 2017 CY - Berlin, Germany DA - 30.11.2017 KW - E-Modul KW - Zugversuch KW - Druckversuch KW - Resonanzmethode KW - Impuls-Anregungsmethode PY - 2017 SN - 978-3-9814516-7-2 SN - 1861-8154 SP - 217 EP - 224 PB - Deutscher Verband für Materialforschung und -prüfung CY - Berlin AN - OPUS4-43255 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Frei, J. A1 - Rethmeier, Michael T1 - Overview and new developments in research on resistance spot welding of advanced high strength steels N2 - The safe joining of new, freshly developed steel types keeps challenging the industry–and is assumed to go on in doing so. In the body-in-white production, these materials are mainly joined using resistance spot welding. During the past ten years, various investigations on resistance spot welding of advanced high strength steels have been carried out at Fraunhofer IPK and the Federal Institute for Materials Research and Testing (BAM). This paper aims to give an overview about both the top former and recent studies and results. The investigated topics are the influences of manufacturing conditions as initial gaps and restraints on spot welds, their impact on the fatigue strength of a joint and the cracking-wise safe weldability of AHSS. Caused by non-ideal manufacturing conditions, cracks in spot welds (e.g. caused by liquid metal embrittlement) are still regarded as a potential risk in industrial practice. Therefore, a method to evaluate the safe weldability regarding the cracking susceptibility was developed for AHSS. The method is easy to perform, even without expensive laboratory equipment. It allows the end user to establish a material ranking regarding the cracking susceptibility of the handled steels. Recently, coupled thermo-mechanical finite element modelling has been used to describe critical stress-strain conditions responsible for the occurrence of liquid metal embrittlement, and to improve the understanding of the process. T2 - The 5th International Conference on Steels in Cars and Trucks CY - Amsterdam-Schiphol, The Netherlands DA - 19.06.2017 KW - Advanced high strength steels KW - Resistance spot welding KW - Cracking susceptibility KW - Liquid metal embrittlement KW - Material ranking KW - Fatigue strength KW - Gaps KW - Finite element method PY - 2017 SP - 1 EP - 8 AN - OPUS4-43189 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rehmer, Birgit A1 - Finn, Monika A1 - Uhlemann, Patrick A1 - Skrotzki, Birgit A1 - Scheuerlein, Ch. T1 - Vergleichende Bewertung verschiedener Verfahren der E-Modulbestimmung für metallische Werkstoffe N2 - Für numerische Beanspruchungs- und Lebensdaueranalysen ist die Kenntnis des E-Moduls der eingesetzten Werkstoffe von zentraler Bedeutung. Für seine experimentelle Bestimmung wurden eine Vielzahl von Verfahren entwickelt, die zum Teil werkstoffspezifisch Eingang in die Normung gefunden haben. Prinzipiell können diese Verfahren in zwei Gruppen eingeteilt werden - die statischen und die dynamischen Prüfverfahren. Während die statischen Verfahren auf der direkten Messung des Spannungs-Dehnungs-Zusammenhangs während einer Belastung im elastischen Verformungsbereich beruhen (Zug-, Biege- bzw. Druckversuch) nutzen die dynamischen Verfahren die Analyse der resultierenden Schwingungen nach einer entsprechenden Anregung eines Prüfkörpers (Resonanz- bzw. Impulsanregungsmethode). Für verschiedene Werkstoffe wurden statische und dynamische Verfahren zur E-Modulbestimmung eingesetzt. Die Unterschiede und Vorteile der verschiedenen Verfahren werden vergleichend diskutiert. T2 - Tagung Werkstoffprüfung 2017 CY - Berlin, Germany DA - 30.11.2017 KW - E-Modul KW - Zugversuch KW - Druckversuch KW - Resonanzmethode KW - Impuls-Anregungs-Methode PY - 2017 AN - OPUS4-43253 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Plarre, Rüdiger T1 - Termiten - Biologie, Vorkommen und Bekämpfung N2 - Der globale Handel mit Holz, als Rohware, Verpackungsholz, Mobiliar oder Kulturgut haben dazu beigetragen, dass einige Termitenarten eine weltweite Verbreitung erfahren haben. Ob sich eine Art in einem neuen Habitat erfolgreich etabliert, hängt dabei von vielen Faktoren ab. Für Termiten ist die Temperatur ein entscheidender Faktor. In Deutschland ist die Gefahr, dass Termiten ein regelmäßiger Bestandteil der Fauna werden, in naher Zukunft und trotz Klimawandels nicht zu erwarten. Es sind nicht die Jahresmitteltemperaturen, sondern die für Termiten extremen Minusgrade mit Bodenfrost im Winter – und sei es nur über ein paar Tage –, die ihr nachhaltiges Vorkommen verhindern. Nur unter bestimmten synanthropen Bedingungen treten Termiten gelegentlich in Deutschland in Erscheinung, wie die wenigen Beispiele zeigen T2 - Holzschutztagung der Deutschen Bauchemie CY - Göttingen DA - 30.11.2017 KW - Klimawandel KW - Holzschutz KW - Materialschutz PY - 2017 AN - OPUS4-43258 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Röhsler, Andreas A1 - Sobol, Oded A1 - Nolze, Gert A1 - Unger, Wolfgang A1 - Böllinghaus, Thomas T1 - Use of time-of-flight secondary ion mass spectrometry for the investigation of hydrogen-induced effects in austenitic steel AISI 304L N2 - During the energy transformation from fossil fuels to renewable energy sources, the use of hydrogen as fuel and energy storage can play a key role. This presents new challenges to industry and the scientific community alike. The storage and transport of hydrogen, which is nowadays mainly realized by austenitic stainless steels, remains problematic, which is due to the degradation of mechanical properties and the possibility of phase transformation by hydrogen diffusion and accumulation. The development of materials and technologies requires a fundamental understanding of these degradation processes. Therefore, studying the behavior of hydrogen in austenitic steel contributes to an understanding of the damage processes, which is crucial for both life assessment and safe use of components in industry and transportation. As one of the few tools that is capable of depicting the distribution of hydrogen in steels, time-of-flight secondary ion mass spectrometry was conducted after electrochemical charging. To obtain further information about the structural composition and cracking behavior, electron-backscattered diffraction and scanning electron microscopy were performed. Gathered data of chemical composition and topography were treated employing data fusion, thus creating a comprehensive portrait of hydrogen-induced effects in the austenite grade AISI 304L. Specimens were electrochemically charged with deuterium instead of hydrogen. This arises from the difficulties to distinguish between artificially charged hydrogen and traces existing in the material or the rest gas in the analysis chamber. Similar diffusion and permeation behavior, as well as solubility, allow nonetheless to draw conclusions from the experiments. T2 - 21st International Conference on Secondary Ion Mass Spectrometry CY - Kraków, Poland DA - 10.09.2017 KW - AISI 304L KW - Hydrogen KW - ToF-SIMS KW - Austenitic stainless steel PY - 2018 DO - https://doi.org/10.1116/1.5013931 SN - 1071-1023 VL - 36 IS - 3 SP - Article 03F103, 1 EP - 6 PB - American Vacuum Society (AVS) AN - OPUS4-44840 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Falkenreck, Thora E. A1 - Kromm, Arne A1 - Böllinghaus, Thomas T1 - Investigation of physically simulated weld HAZ and CCT diagram of HSLA armour steel N2 - The phase transformation under various cooling rates and in different HAZ regions for high-strength armour steel was analysed by dilatometry. To develop a continuous cooling transformation (CCT) diagram, the samples were heated up to a peak temperature of 1250 °C to achieve a coarse-grained microstructure and then cooled down with a cooling time t 8/5 varying from 3 to 240 s. Analysis of dilatation curves revealed the austenite decomposition process, during which transformation temperatures were determined. The results showed martensitic transformations for all welding-relevant cooling times. Furthermore, to analyse different heat-affected subzones of the weld, the peak temperature was varied between 550 and 1250 °C at a constant cooling time t 8/5 of 6 s. The simulated coarse-grained heat-affected zone (CGHAZ) and fine-grained-heat affected zone (FGHAZ) showed only martensitic transformations with transformation temperatures below 400 °C. The steel exhibited an inhomogeneous hardness with hardening in the CGHAZ and FGHAZ and softening in the intercritical and subcritical HAZ. The physically simulated microstructure was validated by a real hybrid laser-arc weld microstructure. KW - Dilatometry KW - High-strength steels KW - CCT diagrams KW - Heat-affected zone PY - 2018 DO - https://doi.org/10.1007/s40194-017-0511-4 SN - 0043-2288 SN - 1878-6669 VL - 62 IS - 1 SP - 47 EP - 54 PB - Springer AN - OPUS4-44716 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Graf, B. A1 - Marko, A. A1 - Petrat, T. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - 3D laser metal deposition: process steps for additive manufacturing N2 - Laser metal deposition (LMD) is an established technology for two-dimensional surface coatings. It offers high deposition rates, high material flexibility, and the possibility to deposit material on existing components. Due to these features, LMD has been increasingly applied for additive manufacturing of 3D structures in recent years. Compared to previous coating applications, additive manufacturing of 3D structures leads to new challenges regarding LMD process knowledge. In this paper, the process steps for LMD as additive manufacturing technology are described. The experiments are conducted using titanium alloy Ti-6Al-4Vand Inconel 718. Only the LMD nozzle is used to create a shielding gas atmosphere. This ensures the high geometric flexibility needed for additive manufacturing, although issues with the restricted size and quality of the shielding gas atmosphere arise. In the first step, the influence of process parameters on the geometric dimensions of single weld beads is analyzed based on design of experiments. In the second step, a 3D build-up strategy for cylindrical specimen with high dimensional accuracy is described. Process parameters, travel paths, and cooling periods between layers are adjusted. Tensile tests show that mechanical properties in the as-deposited condition are close to wrought material. As practical example, the fir-tree root profile of a turbine blade is manufactured. The feasibility of LMD as additive technology is evaluated based on this component. KW - Laser metal deposition KW - Build-up strategy KW - Deposition rate KW - Additive manufacturing PY - 2018 DO - https://doi.org/10.1007/s40194-018-0590-x SN - 0043-2288 SN - 1878-6669 VL - 62 IS - 4 SP - 877 EP - 883 PB - Springer Berlin Heidelberg CY - Heidelberg AN - OPUS4-44868 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockenhäuser, Christian T1 - Lifetime Assessment of Aluminium radial compressor wheels considering material ageing N2 - The results of the project "Lifetime Assessment of Aluminium radial compressor wheels considering material ageing" were presented. T2 - FVV Frühjahrstagung 2018 CY - Bad Neuenahr, Germany DA - 22.03.2018 KW - Alloy 2618A KW - Degradation KW - S-phase KW - Dark-field transmission electron microscopy KW - Aluminum PY - 2018 AN - OPUS4-44706 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Finn, Monika A1 - Uhlemann, Patrick A1 - Meyer, Christian A1 - Scheuerlein, C. A1 - Amez-Droz, M. A1 - Meuter, F. A1 - Konstantopoulou, K. A1 - Savary, F. A1 - Tock, J.-P. T1 - Thermomechanical properties of polymers for use in superconducting magnets N2 - The coefficient of thermal expansion (CTE) and the thermomechanical properties of the polymers used in superconducting magnets need to be known in order to predict their stress state under the different magnet assembly and operating conditions. We have measured Young’s moduli of typically used polymers during in situ heat cycles with the dynamic resonancemethod. The dynamic test results are compared with Young’s moduli determined from quasi-static stress–strain measurements at room temperature, 77 K and 4.2 K. A moderate elastic anisotropy is found for the fiber reinforced polymers. CTEs are compared based on dilation experiments. TheCTEs of the fiber reinforced polymers studied are similar to those of copper or steel. In contrast, the pure resins exhibit relatively larger CTEs. KW - Polymer KW - Superconducting magnet KW - Young´s modulus KW - Stress-strain behavior KW - Resonance testing KW - Coefficient of thermal expansion PY - 2019 DO - https://doi.org/10.1109/TASC.2019.2898321 SN - 1051-8223 SN - 1558-2515 VL - 29 IS - 5 SP - 7701605, 1 EP - 5 PB - IEEE AN - OPUS4-47616 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rhode, Michael A1 - Schaupp, Thomas A1 - Münster, C. A1 - Mente, Tobias A1 - Kannengießer, Thomas A1 - Böllinghaus, Thomas T1 - Hydrogen determination in welded specimens by carrier gas hot extraction - a review on the main parameters and their effects on hydrogen measurement N2 - Carrier gas hot extraction (CGHE) is a commonly applied technique for determination of hydrogen in weld joints using a thermal conductivity detector (TCD) for hydrogen measurement. The CGHE is based on the accelerated hydrogen effusion due to thermal activation at elevated temperatures. The ISO 3690 standard suggests different specimen geometries as well as necessary minimum extraction time vs. temperature. They have the biggest influence on precise hydrogen determination. The present study summarizes the results and experience of numerous test runs with different specimen temperatures, geometries (ISO 3690 type B and small cylindrical samples), and factors that additionally influence hydrogen determination. They are namely specimen surface (polished/as-welded), limited TCD sensitivity vs. specimen volume, temperature measurement vs. effects of PI-furnace controller, as well as errors due to insufficient data assessment. Summarized, the temperature is the driving force of the CGHE. Two different methods are suggested to increase the heating rate up to the desired extraction temperature without changing the experimental equipment. Suggestions are made to improve the reliability of hydrogen determination depended on the hydrogen signal stability during extraction accompanied by Evaluation of the recorded data. Generally, independent temperature measurement with dummy specimens is useful for further data analysis, especially if this data is used for calculation of trapping kinetics by thermal desorption analysis (TDA). KW - Hydrogen KW - Carrier gas hot extraction KW - Experimental design KW - Thermal conductivity device PY - 2019 DO - https://doi.org/10.1007/s40194-018-0664-9 SN - 0043-2288 VL - 63 IS - 2 SP - 511 EP - 526 PB - Springer CY - Berlin, Heidelberg AN - OPUS4-47603 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fritzsche, André A1 - Hilgenberg, Kai A1 - Rethmeier, Michael T1 - Elektromagnetische Porenreduktion beim Laserstrahlschweißen von Aluminium-Druckgusslegierungen N2 - Innerhalb der vorliegenden Untersuchung wurde ein elektromagnetisches Schmelzbadbeeinflussungssys-tem zur Reduktion des Porenanteils beim Laserstrahlschweißen von Aluminium-Druckguss verwendet. Hierbei wird der Unterschied der elektrischen Leitfähigkeiten zwischen Gas- bzw. Lufteinschlüssen und geschmolzenem Aluminium gezielt genutzt, um die im Schmelzbad eingeschlossenen Poren während des Laserstrahlprozesses zur Oberfläche zu verdrängen. Die dafür erforderlichen Lorentzkräfte werden durch ein oszillierendes Magnetfeld erzeugt. Bei den Laserstrahlschweißversuchen handelt es sich um Ein-schweißungen in Wannenlage (PA-Position) von 6 mm dickem Aluminium-Druckguss AC-AlSi9MnMg. Über einen zuvor optimierten Laserschweißprozess wurde durch zusätzlichen Einsatz eines elektromag-netischen Feldes dessen Wirkung hinsichtlich des Porengehaltes und der Oberflächenrauheit untersucht. Die Auswertung der Schweißnähte erfolgte anhand von Querschliffaufnahmen, Röntgenbildern sowie Computer-Tomographie (CT) Aufnahmen. In Abhängigkeit von der verwendeten magnetischen Fluss-dichte konnte eine Reduktion des Porenanteils von bis zu 75 % erzielt werden, wobei vor allem großvolu-mige Poren erfolgreich aus dem Schmelzbad entfernt werden konnten. Zudem konnte eine Reduktion der Oberflächenrauigkeit von ebenfalls bis zu 75 % erreicht werden. T2 - Assistentenseminar 2017 der Wissenschaftlichen Gesellschaft Fügetechnik e.V. im DVS CY - Rabenau bei Dresden, Sachsen, Germany DA - 06.09.2017 KW - Laserstrahlschweißen KW - Aluminium-Druckguss KW - Auftriebskräfte KW - Elektromagnetische Porenreduktion PY - 2019 SN - 978-3-96144-028-3 VL - 342 SP - 103 EP - 110 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-47622 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - BOOK A1 - Hornbogen, E. A1 - Warlimont, H. A1 - Skrotzki, Birgit T1 - Metalle N2 - Dieses Standardwerk bietet eine Darstellung der Struktur und Eigenschaften der Metalle und ihrer Anwendungen als Werkstoffe. Im ersten, wissenschaftlichen Teil werden der atomare und mikroskopische Aufbau, die thermodynamischen und die grundlegenden physikalischen und mechanischen Eigenschaften der Metalle beschrieben sowie die Grundlagen der thermisch aktivierten Reaktionen und der Phasenumwandlungen. Die wichtigsten experimentellen Untersuchungsmethoden werden erläutert, wobei die mikroskopischen und Beugungsverfahren einen Schwerpunkt bilden. Im zweiten, technischen Teil werden die Werkstoffgruppen der Metalle und ihre anwendungsbezogenen Eigenschaften behandelt. Dabei wird auf die zugrunde liegenden Legierungen und die Verfahren zur gezielten Einstellung ihrer Eigenschaften eingegangen. Schwerpunkte bei der Darstellung der Werkstoffe sind die Stähle, die teilchengehärteten Legierungen, die Magnetwerkstoffe und die pulvermetallurgisch hergestellten Werkstoffe. Außerdem werden die Oberflächeneigenschaften und die Verfahren zur Oberflächenbehandlung dargestellt. KW - Struktur KW - Eigenschaften KW - Anwendungen PY - 2019 SN - 978-3-662-57762-2 DO - https://doi.org/10.1007/978-3-662-57763-9 SP - 1 EP - 424 PB - Springer Vieweg CY - Berlin ET - 7. AN - OPUS4-47549 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Szymoniak, Paulina T1 - Glass transition and glassy dynamics of thin polymer films and polymer nanocomposites N2 - Polymers at interfaces play a major role in a broad variety of applications ranging from engineering purposes (for instance polymer based nanocomposites) to high tech implications (for instance light emitting diodes). Here the glass transition and glassy dynamics is considered for epoxy-based nanocomposite with Layered Double Hydroxide nanofiller and for thin films of a misicble polymer blend of PVME/PS with thicknesses down to 7 nm. The materials are investigated by spectroscopic techniques (broadband and specific heat spectroscopy), as well as by fast scanning calorimetry and small- and wide-angle X-ray scattering. T2 - Seminarvortrag Columbia University CY - New York, USA DA - 11.03.2019 KW - Nanocomposites KW - Rigid amorphous fraction KW - Thin films KW - Interfaces PY - 2019 AN - OPUS4-47565 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Martins, M. S. S. A1 - Schartel, Bernhard A1 - Magalhães, F. D. A1 - Pereira, C. M. C. T1 - The effect of traditional flame retardants, nanoclays and carbon nanotubes in the fire performance of epoxy resin composites N2 - The effectiveness of distinct fillers, from micro to nano-size scaled, on the fire behaviour of an epoxy resin and its carbon fibre reinforced composites was assessed by cone calorimetry. The performance was compared not only regarding the reaction to fire performance, but also in terms of thermal stability, glass transition temperature and microstructure. Regarding the fire reaction behaviour of nanofilled epoxy resin, anionic nanoclays and thermally oxidized carbon nanotubes showed the best results, in agreement with more compact chars formed on the surface of the burning polymer. For carbon fibre reinforced composite plates, the cone calorimeter results of modified resin samples did not show significant improvements on the heat release rate curves. Poorly dispersed fillers in the resin additionally caused reductions on the glass transition temperature of the composite materials. KW - Epoxy resin KW - Carbon fibre reinforced composite KW - Nanoclays KW - Carbon nanotubes KW - Flame retardants PY - 2017 DO - https://doi.org/10.1002/fam.2370 SN - 1099-1018 SN - 0308-0501 VL - 41 IS - 2 SP - 111 EP - 130 PB - Wiley & Sons, Ltd. AN - OPUS4-39085 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fritzsche, André A1 - Bachmann, Marcel A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael A1 - Hilgenberg, Kai T1 - Einsatz einer elektromagnetischen Schmelzbadstütze beim Laserstrahl-(Hybrid)schweißen dickwandiger Stahlbauteile N2 - Die experimentellen Untersuchungen innerhalb dieses Berichtes zeigen die erfolgreiche Anwendung einer elektromagnetischen Schmelzbadstütze beim Laser-strahl(hybrid)schweißen von ferromagnetischen Stäh-len mit einer Werkstückdicke von bis zu 20 mm. Bis-lang wurde dieses System zur Kompensation des hydrostatischen Druckes von Aluminiumlegierungen und austenitischen Stählen eingesetzt. Zunächst wur-den die Versuche an Duplexstählen vorgenommen, die jeweils zur Hälfte aus Austenit und Ferrit bestehen. Im Anschluss daran wurden die Versuche auf bis zu 20 mm dicke Werkstücke aus Baustahl erweitert. In-nerhalb der Versuchsreihen wurden die AC-Leistung sowie die Oszillationsfrequenz variiert. Für Werk-stückdicken von 15 mm war eine AC-Leistung von ca. 1 kW notwendig, um die Wurzelüberhöhung in die Bewertungsgruppe B der für laserstrahlgeschweißten Stähle gültigen DIN EN ISO 13919-1:1996-09 einord-nen zu können. Mit zunehmender AC-Leistung wird die Wurzelüberhöhung sukzessive reduziert. Nach erfolg-reicher Erweiterung auf ferromagnetische Werkstoffe wurde die Anwendung der Technologie für das Laser-strahlhybridschweißen demonstriert, indem praxisrele-vante Y-Nähte an 20 mm dicken Baustählen ohne Wurzelüberhöhung einlagig in Wannenlage geschweißt wurden. Trotz der Beeinflussung des Lichtbogens durch das oszillierende Magnetfeld sowie des zusätz-lich zum hydrostatischen Druck zu berücksichtigenden Lichtbogendruckes wurde eine ideale Kompensation auf der Wurzelseite erzielt. Die Erweiterung des Anwendungsspektrums der elekt-romagnetischen Schmelzbadstütze auf ferromagneti-sche Werkstoffe sowie auf das Laserstrahlhybrid-schweißen eröffnet für zukünftige industrielle Anwen-dungen ein großes Potenzial. Das einlagige Schwei-ßen dickwandiger Bauteile mittels Hochleistungslasern wird in Kombination mit der elektromagnetischen Schmelzbadstütze attraktiver. In nachfolgenden Un-tersuchungen wird der Einsatz der elektromagneti-schen Schmelzbadstütze beim Laserstrahlhybrid-schweißen von Pipelinestählen angestrebt, v. a. im Hinblick auf die Spaltüberbrückbarkeit und der me-chanisch-technologischen Eigenschaften der Schweißverbindungen. Zudem ist beim Schweißen von Duplexstählen der Einsatz von Zusatzwerkstoffen zu berücksichtigen, um das Gleichgewicht zwischen austenitischer und ferritischer Phasen zu stabilisieren. T2 - DVS Congress 2017 CY - Düsseldorf, Germany DA - 26.09.2017 KW - Elektromagnetische Schmelzbadunterstützung KW - Ferromagnetischer Stahl KW - Laserstrahl-(Hybrid)schweißen PY - 2017 SN - 978-3-96144-008-5 VL - 337 SP - 331 EP - 336 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-42312 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Röhsler, Andreas T1 - The use of time-of-flight secondary ion mass spectrometry for the investigation of hydrogen-induced effects in austenitic steel AISI 304L N2 - In the course of the energy transformation from fossil fuels to renewable energy sources, the use of hydrogen as fuel and energy storage can play a key role. This presents new challenges to industry and scientific community alike. The storage and transport of hydrogen, which is nowadays mainly realised by austenitic stainless steels, remains problematic. That is due to the degradation of mechanical properties and the possibility of phase transformation by hydrogen diffusion and accumulation. Development of materials and technologies requires a fundamental understanding of these degradation processes. Therefore, studying the behaviour of hydrogen in austenitic steel contributes to an understanding of the damage processes which is crucial for both life assessment and safe use of components in industry and transportation. As one of the few tools that is capable of depicting the distribution of hydrogen in steels, time-of-flight secondary ion mass spectrometry (ToF-SIMS) was conducted after electrochemical charging. To obtain furthermore information about the structural composition and cracking behaviour, electron-backscattered diffraction (EBSD) and scanning electron microscopy (SEM) were performed. Gathered data of chemical composition and topography was treated employing data fusion, thus creating a comprehensive portrait of hydrogen-induced effects in the austenite grade AISI 304L. Specimens were electrochemically charged with deuterium instead of hydrogen. This arises from the difficulties to distinguish between artificially charged hydrogen and traces existing in the material or the rest gas in the analysis chamber. Similar diffusion and permeation behaviour, as well as solubility, allow nonetheless to draw conclusions from the experiments. T2 - SIMS21 CY - Krakau, Poland DA - 11.09.2017 KW - Austenitic stainless steel KW - ToF-SIMS KW - Hydrogen PY - 2017 AN - OPUS4-42315 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fritzsche, André T1 - Einsatz einer elektromagnetischen Schmelzbadstütze beim Laserstrahl-(Hybrid)schweißen dickwandiger Stahlbauteile N2 - - EM-Schmelzbadunterstützung auch auf ferromagnetische Werkstoffe übertragbar - Erfolgreiche Kompensation des hydrostatischen Drucks von bis zu 20 mm dicken Werkstücken aus Duplex- und Baustahl - Anwendung von EM-Schmelzbadstütze auf Laserhybridschweißen Einfluss von oszillierendem Magnetfeld auf Lichtbogen vernachlässigbar - Erfolgreiche Kompensation beim Schweißen von bis zu 20 mm dicken Baustählen mit Y-Nahtvorbereitung T2 - DVS Congress 2017 CY - Düsseldorf, Germany DA - 26.09.2017 KW - Elektromagnetische Schmelzbadunterstützung KW - Ferromagnetischer Stahl KW - Laserstrahl-(Hybrid)schweißen PY - 2017 AN - OPUS4-42311 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zerbst, Uwe A1 - Madia, Mauro T1 - Analytical flaw assessment N2 - The paper provides a review on analytical flaw assessment methods with the focus on fracture under monotonic loading and fatigue crack propagation. The first topic comprises linear elastic as well as elastic-plastic fracture mechanics approaches. It essentially follows their historical development. Topics which are separately discussed are reference/Limit loads, the treatment of secondary stresses, strength mismatch, constraint, unstable crack propagation (monotonic R-curve analyses) and statistical aspects. With respect to fatigue crack propagation the analytical treatment of crack closure and constraint and the Determination of the cyclic elastic-plastic crack driving force is discussed. Finally, cyclic Rcurve analyses are briefly addressed. KW - Monotonic and cyclic crack driving force KW - Secondary stresses KW - Strength mismatch KW - Constraint KW - Crack closure KW - R-curve analysis PY - 2018 DO - https://doi.org/10.1016/j.engfracmech.2017.12.002 SN - 0013-7944 SN - 1873-7315 VL - 187 SP - 316 EP - 367 PB - Elsevier AN - OPUS4-44234 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Engl, T. A1 - Eberl, N. A1 - Gorse, C. A1 - Krüger, T. A1 - Schmidt, T. A1 - Plarre, Rüdiger A1 - Adler, C. A1 - Kaltenpoth, M. T1 - Ancient symbiosis confers desiccation resistance to stored grain pest beetles N2 - Microbial symbionts of insects provide a range of ecological traits to their hosts that are beneficial in the context of biotic interactions. However, little is known about insect symbiont-mediated adaptation to the abiotic environment, for example, temperature and humidity. Here, we report on an ancient clade of intracellular, bacteriome-located Bacteroidetes symbionts that are associated with grain and Wood pest beetles of the phylogenetically distant families Silvanidae and Bostrichidae. In the saw-toothed grain beetle Oryzaephilus surinamensis, we demonstrate that the symbionts affect cuticle thickness, melanization and hydrocarbon profile, enhancing desiccation resistance and thereby strongly improving fitness under dry conditions. Together with earlier observations on Symbiont contributions to cuticle biosynthesis in weevils, our findings indicate that convergent acquisitions of bacterial mutualists represented key adaptations enabling diverse pest beetle groups to survive and proliferate under the low ambient humidity that characterizes dry grain storage facilities. KW - Bacteroidetes KW - Cuticle KW - Desiccation resistance KW - Grain pest beetles KW - Symbiosis PY - 2017 DO - https://doi.org/10.1111/mec.14418 SN - 1365-294X SN - 0962-1083 VL - 27 IS - 8 SP - 2095 EP - 2108 AN - OPUS4-44013 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Scheuerlein, C. A1 - Finn, Monika A1 - Meyer, Christian A1 - Lackner, F. A1 - Savary, F. A1 - Rehmer, Birgit T1 - Thermomechanical Behavior of the HL-LHC 11 Tesla Nb3Sn Magnet Coil Constituents During Reaction Heat Treatment N2 - The knowledge of the temperature-induced changes of the superconductor volume and of the thermomechanical behavior of the different coil and tooling materials is required for predicting the coil geometry and the stress distribution in the coil after the Nb3Sn reaction heat treatment. In this paper, we have measured the Young’s and shear moduli of the HL-LHC 11 T Nb3Sn dipole magnet coil and reaction tool constituents during in situ heat cycles with the dynamic resonance method. The thermal expansion behaviors of the coil components and of a free standing Nb3Sn wire were compared based on dilation experiments. KW - Superconducting magnet KW - Young`s modulus KW - Thermal expansion KW - Stress-strain-behavior PY - 2018 DO - https://doi.org/10.1109/TASC.2018.2792485 SN - 1051-8223 SN - 1558-2515 VL - 28 IS - 3 SP - 4003806 - 1 EP - 4003806 - 6 PB - IEEE Council on Superconductivity CY - New York AN - OPUS4-44020 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rockenhäuser, Christian A1 - Schriever, Sina A1 - von Hartrott, P. A1 - Piesker, Benjamin A1 - Skrotzki, Birgit T1 - Comparison of long-term radii evolution of the S-phase in aluminum alloy 2618A during ageing and creep N2 - A study was made on the effect of creep loading on the precipitate radii evolution of the aluminum alloy 2618A. The overageing process of the alloy was investigated under load at a temperature of 190 °C with stresses between 79 and 181 MPa and compared to stress free isothermal ageing. The precipitates responsible for strength were characterized using dark-field transmission electron microscopy (DFTEM). This allows the experimental Determination of radii distributions of the rod-shaped Al2CuMg precipitates and the evaluation regarding their mean precipitate radius. It was found that the mean precipitate radius enables the comparison of the different microstructural conditions of crept and uncrept samples. The mean precipitate radii of the samples experiencing creep are significantly higher than those of undeformed samples. It was shown that the acquired radii distributions are viable to determine averaged particle radii for comparison of the aged samples. A ripening process including pipe diffusion along dislocations describes the data on coarsening very well for the creep samples. KW - Aluminum alloys KW - Electron microscopy KW - Aging KW - Creep KW - Microstructure KW - S-Phase PY - 2018 DO - https://doi.org/10.1016/j.msea.2018.01.033 SN - 0921-5093 VL - 716 SP - 78 EP - 86 PB - Elsevier B. V. AN - OPUS4-44090 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schaupp, Thomas A1 - Rhode, Michael A1 - Kannengießer, Thomas ED - Lippold, J. ED - Böllinghaus, Thomas ED - Richardson, I. T1 - Influence of welding parameters on diffusible hydrogen content in high-strength steel welds using modified spray arc process N2 - In order to satisfy the growing requirements towards lightweight design and resource efficiency in modern steel constructions, e.g., mobile cranes and bridges, high-strength steels with typical yield strength ≥ 690 MPa are coming into use to an increasing extent. However, these steels require special treatment in welding. The susceptibility for degradation of the mechanical properties in the presence of hydrogen increases significantly with increasing yield strength. In case of missing knowledge about how and the amount of hydrogen that is uptaken during welding, hydrogen-assisted cracking (HAC) can be a negative consequence. Moreover, modern weld technology like the modified spray arc process enables welding of narrower weld seams. In this context, a reduced number of weld beads, volume, and total heat input are technical and economical benefits. This work presents the influence of welding parameters on the diffusible hydrogen content in both (1) single-pass and (2) multi-layer welds. Different hydrogen concentrations were detected by varied contact tube distance, wire feed speed, arc length, and varied arc type (transitional arc and modified spray arc). The results show that all welding parameters have significant influence on the diffusible hydrogen concentration in the single-pass welds. By increasing the number of weld beads in case of multi-layer welding, the hydrogen concentration has been reduced. Whereby, differences in hydrogen concentrations between both arc types are present. KW - Hydrogen KW - MAG welding KW - High-strength steels KW - Process parameters PY - 2018 DO - https://doi.org/10.1007/s40194-017-0535-9 SN - 0043-2288 SN - 1878-6669 VL - 62 IS - 1 SP - 9 EP - 18 PB - Springer CY - Berlin Heidelberg AN - OPUS4-43864 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bakir, Nasim A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Investigation of solidification cracking susceptibility during laser beam welding using an in-situ observation technique N2 - In recent years, laser beam welding has found wide applications in many industrial fields. Solidification cracks are one of the most frequently encountered welding defects that hinder obtaining a safe weld joint. Decades of research have shown that one of the main causes of such cracks are the strain and the strain rate. Obtaining meaningful measurements of these strains has always been a major challenge for scientists, because of the specific environment of the measurement range and the many obstacles, as well as the high temperature and the plasma plume. In this study, a special experimental setup with a high-speed camera was employed to measure the strain during the welding process. The hot cracking susceptibility was investigated for 1.4301 stainless steel, and the critical strain required for solidification crack formation was locally and globally determined. KW - Solidification cracking KW - Laser welding KW - Optical measurement KW - In situ strain KW - Critical strain KW - Strain rate PY - 2018 DO - https://doi.org/10.1080/13621718.2017.1367550 SN - 1362-1718 SN - 1743-2936 VL - 23 IS - 3 SP - 234 EP - 240 PB - Taylor and Francis AN - OPUS4-43992 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Plarre, Rüdiger A1 - Busweiler, Sabine T1 - Erneute Antennen-Anomalie beim Hausbockkäfer Hylotrupes bajulus (Coleoptera: Cerambycidae) in der F3-Generation N2 - Second occurrence of aberrant antenna in house longhorn beetle Hylotrupes bajulus (Coleoptera: Cerambycidae) in the F3 generation. In 2016, the house longhorn beetle (Hylotrupes bajulus) breeding culture of the Federal Institute for Materials Research and Testing (BAM) in Berlin produced a second female beetle with a unique malformed right antenna similar to the one previously reported. As in the first case the flagellum following the pedical was bifurcated. This time, however, both branches were of similar length with 7 and 8 flagellomeres, respectively. The left antenna was normally developed with 11 antennal segments (scape, pedicel and 9 flagellomeres). This second female stands as F3-generation in direct maternal line to the previous one. A heritable cause for the malformation is likely. KW - Hausbockkäfer KW - Entwicklung KW - Vererbung PY - 2018 SN - 0037-5942 VL - Neue Folge 53 SP - 101 EP - 105 PB - Gesellschaft Naturforschender Freunde zu Berlin CY - Berlin AN - OPUS4-44052 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Plarre, Rüdiger T1 - Eine kleine Natur- und Kulturgeschichte der Kleidermotte – nebst Möglichkeiten ihrer biologischen Bekämpfung N2 - Zu den unerwünschten Gästen im Museum oder im Haushalt gehört zweifelsohne die Kleidermotte Tineola bisselliella. Es sind die Larven dieses Kleinschmetterlings, die die Schäden verursachen. Neben der konventionellen Schadensabwehr besteht die Möglichkeit, Schlupfwespen zur Bekämpfung der Larven einzusetzen. Der Vortrag rekonstruiert die Natur- und Kulturgeschichte der Kleidermotte anhand ökologischer Studien und historischen Indizien. T2 - Konservierungswissenschaft im Dialog Rathgen Forschungslabor CY - Berlin, Germany DA - 30.01.2018 KW - IPM KW - Museum KW - Biologische Bekämpfung KW - Kulturgut PY - 2018 AN - OPUS4-43988 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eisentraut, Paul T1 - Kunststoffgehalte schnell bestimmen mit der TED-GC-MS N2 - Der Vortrag behandelt die Analyse von Kunststoffen in Umweltproben mit dem thermischen Verfahren TED-GC-MS. Das Verfahren und dessen Funktionsweise werden vorgestellt, erfolgte Optimierungen, Verfahrenskenndaten sowie Möglichkeiten der Quantifizierung behandelt. T2 - Projektübergreifendes Mikroplastikseminar BASEMAN, BONUS MICROPOLL, MiWa CY - Berlin, Germany DA - 16.10.2017 KW - Mikroplastik KW - Analyse KW - TED-GC-MS PY - 2018 AN - OPUS4-43927 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Werner, Tiago ED - Madia, Mauro ED - Zerbst, Uwe T1 - Experimental investigation on cyclic R-curves for additively manufactured 316L steel N2 - The present study deals with the experimental characterization of short crack propagation in SLM (selective-laser-melting) manufactured stainless steel. More specifically, the determination of cyclic R-curves is discussed. This describes the dependency of the crack propagation threshold on crack growth during the short crack propagation stage. For metals, the threshold, starting at a material-intrinsic value, increases until it reaches a value independent of the crack length due to crack closure phenomena which build up at that stage. The cyclic R-curve, when used in the frame of a cyclic R curve analysis, characterizes the resistance of a material to fatigue crack growth and the ability to arrest a physically short crack. Thus, it is the link between classical fatigue and fracture mechanics. In the high-cycle-fatigue range, the short crack propagation stage dominates the overall lifetime, i.e., the number of cycles until failure. Below the fatigue limit crack arrest of hitherto propagable micro-cracks will occur. The effort for the experimental characterization of the short fatigue crack propagation behavior and the cyclic R-curve is very high compared to experiments on long crack propagation. A very exact measurement of crack extension is required, since small increments need to be depicted. Pre-cracking must leave a closure free initial crack, since closure must be build up only by the cyclic R-curve. The closure-free status is achieved by compression pre-cracking. The aim of the present study is an insight into the influence of an AM process on the short crack propagation threshold. Cyclic R-curves are experimentally determined at different load-ratios for 316L austenitic steel specimens produced by SLM and conventional manufacturing. Residual stresses are measured in the crack plane and their influence on the cyclic R-curve is discussed. T2 - ESIAM19 CY - Trondheim, Norway DA - 09.09.2019 KW - Fatigue crack growth KW - Additive Manufacturing KW - 316L KW - Cyclic R-curve KW - Laser Powder Bed Fusion KW - AM KW - L-PBF PY - 2019 SP - 1 EP - 8 AN - OPUS4-49416 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Werner, Tiago T1 - Experimental investigation on cyclic R-curves for additively manufactured 316L steel N2 - The present study deals with the experimental characterization of short crack propagation in SLM (selective-laser-melting) manufactured stainless steel. More specifically, the determination of cyclic R-curves is discussed. This describes the dependency of the crack propagation threshold on crack growth during the short crack propagation stage. For metals, the threshold, starting at a material-intrinsic value, increases until it reaches a value independent of the crack length due to crack closure phenomena which build up at that stage. The cyclic R-curve, when used in the frame of a cyclic R curve analysis, characterizes the resistance of a material to fatigue crack growth and the ability to arrest a physically short crack. Thus, it is the link between classical fatigue and fracture mechanics. In the high-cycle-fatigue range, the short crack propagation stage dominates the overall lifetime, i.e., the number of cycles until failure. Below the fatigue limit crack arrest of hitherto propagable micro-cracks will occur. The effort for the experimental characterization of the short fatigue crack propagation behavior and the cyclic R-curve is very high compared to experiments on long crack propagation. A very exact measurement of crack extension is required, since small increments need to be depicted. Pre-cracking must leave a closure free initial crack, since closure must be build up only by the cyclic R-curve. The closure-free status is achieved by compression pre-cracking. The aim of the present study is an insight into the influence of an AM process on the short crack propagation threshold. Cyclic R-curves are experimentally determined at different load-ratios for 316L austenitic steel specimens produced by SLM and conventional manufacturing. Residual stresses are measured in the crack plane and their influence on the cyclic R-curve is discussed. T2 - ESIAM19 CY - Trondheim, Norway DA - 09.09.2019 KW - fatigue crack growth KW - Additive Manufacturing KW - 316L KW - Cyclic R-curve KW - Laser Powder Bed Fusion KW - AM KW - L-PBF PY - 2019 AN - OPUS4-49412 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madia, Mauro T1 - Effect of residual stresses on crack propagation in Laser Beam Melted (LBM) additively manufactured 316L N2 - Residual stresses count among the most limiting factors in the application of additively manufactured materials in safety relevant components subject to cyclic loading. The source of such stresses is inherent in the manufacturing Laser Beam Melted (LBM) process due to rapid cooling and solidification and their distribution in the specimen or component is not homogeneous, but it is usually characterized by high gradients. Moreover, the magnitude of the residual stress field depends very much on the orientation, being higher in the build direction. Many works in the literature advise to carry out a post-LBM treatment to relieve residual stresses, even though particular attention should be paid in choosing the parameters for the thermal treatment in order to avoid microstructural/phase transformations, which would affect greatly the mechanical properties of the material. Particularly in the case of the austenitic stainless steel 316L, it has been shown that annealing at high temperatures (above 900°C), besides relieving the residual stresses, may cause recrystallization, grain growth and even phase transformation. In contrast, if a too low annealing temperature is chosen in order to preserve the microstructure, the residual stresses cannot be completely relieved. This work aims to address the effect of residual stresses on short and long crack propagation for SEN(B) specimens made of 316L fabricated by LBM, in which notches have been machined by electro-discharge machining (EDM) on the mid-plane, perpendicular to the build direction. The specimens underwent different annealing treatments in inert atmosphere, in which the maximum temperature has been varied up to 900°C. The amount of residual stresses and their distribution has been measured by X-ray and neutron diffraction and the specimens have been subject to cyclic loading in a resonant testing machine. The tests show a massive influence of the residual stresses in the build direction on the resistance to fatigue crack propagation of additively manufactured 316L. Finally, a comparison with conventionally manufactured 316L is presented. T2 - Fourth Symposium on Structural Integrity of Additive Manufactured Materials and Parts CY - Gaylord National Resort And Convention Center; National Harbor, MD, USA DA - 07.10.2019 KW - Fatigue Crack Propagation KW - Additive Manufacturing KW - Residual Stresses PY - 2019 AN - OPUS4-49415 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bärmann, F T1 - Degradation analysis of polypropylene in the presence of phosphorus and sulfur containing additives - TGA-FTIR N2 - Polyolefins as polypropylene are widely used in packaging, automotive, consumer goods, construction, infrastructure, agricultural film and other film and sheet applications. Due to their molecular structure, polyolefins inherently burn well. The wide and growing usage implements that fire retardancy of polyolefin products is necessary and gains more attention. Sulfurous additives with synergistic flame retarding effects were shown in polymers like polystyrene and polyolefins by Bellin et al. and Fuchs et al. earlier. For polystyrene compounds, Braun et al. revealed that thermal degradation in the presence of phosphorus and sulfurous additives changes massively. The total release, the composition, and the onset temperature of evolved decomposition products changes. For polypropylene, mixtures containing triphenyl phosphate (TPP), sulfur (S8) and poly(tertbutylphenol) disulphide (PBDS) (Table 1) were prepared and investigated via thermogravimetric analysis coupled to Fourier transformed infrared spectroscopy (TGA-FTIR). T2 - FRPM 2019 CY - Turku, Finland DA - 26.06.2019 KW - TGA-FTIR KW - Polypropylene KW - Phosphorus KW - Sulfur PY - 2019 AN - OPUS4-49391 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Werner, Tiago T1 - Investigation on short crack propagation in additive manufactured steel N2 - The assessment of high cycle fatigue in additive manufactured (AM) components is a challenge due to complex microstructure, anisotropic material behavior, residual stresses and porosity / lack-of-fusion defects. Due to the statistical distribution of defects, a high scatter band of S-N-curves is expected. The fracture mechanics-based fatigue assessment of additive manufactured components must consider the propagation of short cracks emanating from defects. In this work, the fatigue crack propagation resistance in the short and large crack regimes of additive and conventionally manufactured AISI 316L stainless steel is examined experimentally based on the cyclic R-curve. However, remaining residual stresses in the AM specimen lead to unexpected and dramatic crack-growth during the pre-cracking procedure. T2 - Workshop on Additive Manufacturing CY - BAM Berlin, Germany DA - 13.05.2019 KW - Fatigue crack growth KW - Additive Manufacturing KW - 316L KW - Cyclic R-curve KW - Laser Powder Bed Fusion KW - AM KW - L-PBF PY - 2019 AN - OPUS4-49419 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Glaß, Sarah T1 - Using Data-Driven Modeling to Predict Structure–Property Relationships in Polymer Composites N2 - Understanding and controlling structure–property relationships remains central to the design of high-performance polymer composites. Among the diverse strategies to tune composite behavior, surface modification—whether at the level of fillers, interfaces, or polymer matrices plays a particularly decisive role in governing chemistry, morphology, and ultimately macroscopic functionality. Yet the complex interplay between modification routes, processing conditions, and multiscale material structure often obscures clear predictive relationships. This talk presents an integrated experimental and data-driven approach to elucidate these relationships and accelerate composite design. By combining targeted surface-modification experiments with machine-learning models trained on both curated laboratory datasets and heterogeneous literature-derived data, we map how chemical functionality, interfacial treatments, and processing parameters influence key composite properties. Interpretable models reveal nonlinear e􀆯ects and parameter sensitivities that are often inaccessible through intuition or single-variable studies, o􀆯ering mechanistic insight into how modified interfaces influence transport, mechanical performance, and stability. In parallel, data-driven predictions are validated through experiments on newly designed modified composite systems, demonstrating the ability of ML-guided strategies to forecast performance with high accuracy and to guide the selection of promising chemistries before synthesis. Taken together, these methods show how surface modification—supported by explainable machine learning and FAIR data practices—enables a more systematic and accelerated route toward engineering polymer composites with tailored properties. T2 - Institutes Seminar at Institute of Functional Materials for Sustainability and Institute of Active Polymers CY - Teltow, Germany DA - 27.03.2026 KW - Data-driven modelling KW - Polymers KW - Structure-property relationships PY - 2026 AN - OPUS4-65991 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maaß, Robert T1 - Structural Dynamics in Bulk Metallic Glasses: Effects of Mechanical and Thermal Stresses N2 - Subjecting a metallic glass to increasing temperature is known to induce thermally-activated structural dynamics, also referred to as aging. This type of far-field stimulus causes a smooth increase of relaxation times with increasing waiting time at a given temperature and has been subject to a series of x-ray photon correlation spectroscopy (XPCS) studies close to the glass transition temperature. Here we focus on the structural dynamics induced by mechanical and thermal stresses below the glass transition temperature. Heating towards the glass transition temperature reveals accelerated and monotonic dynamics that is considerably faster in regions that have a deformation history [1]. Highly complex cross-correlation data and non-monotonic changes in the time-dependent structural dynamics are revealed in the glassy solid regime. We highlight this by considering both mechanical loading in the elastic regime at room temperature [2] and through the introduction of thermal stresses via cooling-heating cycles [3]. Applying a mechanical stress within the nominally elastic regime introduces deviations away from typical time-temperature rescaling of relaxation times. Atomistic simulations are used to guide the interpretation of the highly complex cross-correlation data. Our insights are discussed in the context of microstructural plastic excitations in metallic glasses that occur heterogeneously in space and time. T2 - APS user's meeting Wide-angle XPCS workshop CY - Lemont, IL, USA DA - 07.05.2021 KW - Metallic Glasses KW - Structural Dynamics KW - XPCS KW - Mechanical and Thermal Stress PY - 2021 AN - OPUS4-65993 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Thärig, Steffen A1 - Rosalie, Julian A1 - Borgmann, C. A1 - Voss, S. A1 - Kulawinski, D. A1 - Hollaender, C. A1 - Kocdemir, B. A1 - Roik, Janina A1 - Hoppe, Marion A1 - Koenig, Maren A1 - Recknagel, Sebastian T1 - Dataset on the chemical analysis of four medium entropy alloys from the Cr-Co-Fe-Ni family N2 - High-and medium entropy alloys have been investigated for more than two decades and their potential keeps being evaluated. Their “baseless” character distinguishes them from classic alloys that are characterized by one main element, such as steel – Fe based. The question has arisen whether our analysis methods are suited for alloys without a base element and is has been found that they are within the limitations of the methods. This dataset shows the compatibility between inductively coupled plasma optical emission spectrometry, combustion analysis, x-ray fluorescence analysis and energy dispersive x-ray spectroscope, measured in the scanning electron microscope. Four alloys from the well-studied Co-Cr-Fe-Ni medium entropy family have been used as testing materials. KW - Medium entropy alloy KW - Chemical analysis KW - Scanning electron microscopy KW - ICP-OES KW - XRF KW - Combustion analysis KW - EDS PY - 2026 DO - https://doi.org/10.5281/zenodo.19250080 PB - Zenodo CY - Geneva AN - OPUS4-65994 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jesus, Vinicius D. A1 - Merizio, Leonnam G. A1 - Galleani, Gustavo A1 - Raffy, Guillaume A1 - Carpentier, Mathis A1 - Petit, Yannick A1 - Cardinal, Thierry A1 - de Camargo, Andrea S. S. T1 - Energy transfer from Ag species to Nd 3+ in Ga–fluoride–phosphate glasses: near-infrared emission enhancement via controlled heat treatment and femtosecond laser inscription N2 - Gallium fluoride–phosphate glasses are promising materials with wide optical transmission window, high volumetric density, and the ability to accommodate high concentrations of rare earth dopant ions within a tailored fluoride-rich coordination environment, resulting in high emission cross sections. In this work, the compositional system 25Ga(PO3)3–20ZnF2–30BaF2–(25–x–y)SrF2–xAgNO3–yNdF3 (x = 0–10 mol%, y = 0 or 1 mol%) was studied to understand how silver species affect the near-infrared (NIR) emission of Nd3+ ions, when the glasses are subjected to controlled heat treatment and to femtosecond direct laser writing (DLW). The glasses were obtained via the melt-quenching technique and characterized by DSC, XRD, UV-Vis-NIR absorption, and PL spectroscopy. The as-prepared glasses show broad UV-Vis excitation and emission bands arising from the coexistence of Ag+ ions and ionic Ag pairs. In samples with 10 mol% Ag+, brownish coloration and modified emission profiles indicated Ag nanoparticle formation at the surface. Heat treatment promoted the conversion of isolated Ag+ into ionic pairs, producing broadband emissions tunable by excitation wavelength and Ag+ concentration. In co-doped samples, Nd3+ introduced absorption dips in the Ag-related UV-Vis bands, consistent with energy transfer, which was further confirmed by shortened Ag excited-state lifetimes and increased Nd3+ NIR emission under UVVis excitation. In order to control the spatial distribution and size of Ag aggregates (nanoclusters, NCs) and to increase the energy transfer efficiency to Nd3+, femtosecond direct laser writing (DLW) was employed to co-doped glasses with 3 and 5 mol% Ag+. This approach enabled three-dimensional localized growth of Ag NCs with sub-micron spatial control. In the laser processed regions, the NIR emissions of Nd3+ at 900 and 1060 nm were significantly enhanced, clearly evidencing enhanced energy transfer from the localized laserinduced Ag-NCs to the Nd3+ ions. These findings suggest the possibility of tailoring high optical contrast near-IR emissions in glasses, enabling progress in advanced photonic applications. KW - Neodymium KW - Silver KW - Fluoride phosphate glasses KW - Direct laser writing PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-656888 DO - https://doi.org/10.1039/d5ma01430a SN - 2633-5409 VL - 7 IS - 7 SP - 3708 EP - 3721 PB - Royal Society of Chemistry (RSC) AN - OPUS4-65688 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kaiser, Sebastian A1 - Erxleben, Kjell A1 - Silvayeh, Zahra A1 - Gomboc, David A1 - Rhode, Michael A1 - Domitner, Josef A1 - Kannengiesser, Thomas T1 - Concept for measuring and calculating the temperature field during in-service welding of gas pipelines N2 - In-service welding of pipelines without interrupting the internal gas flow is nowadays state of the art for the maintenance and extension of the grid. However, due to access restrictions, it is quite challenging or even impossible to measure local temperatures during welding and subsequent cooling. To address this issue, in the present work welding experiments were performed that consider representative weld configurations and process parameters relevant for in-service welding of gas pipelines. A flat steel sheet was multi-pass welded onto the outer surface of a straight steel pipe segment by manual shielded metal arc welding (SMAW) or by manual gas tungsten arc welding (GTAW). Thermocouples were used for measuring local temperatures at defined positions next to the weld seam. The influences of joint type, wall thickness of the sheet and pipe and heat input on the temperature distribution and, in particular, on the local peak temperatures and cooling rates were studied. Moreover, a finite element (FE) model of a selected weld configuration was created and validated for calculating the temperatures at positions that were inaccessible for direct measurements. The results of the measurements showed that the peak temperature at the inner surface of the pipe decreases with increasing wall thickness. However, independently from the wall thickness, the results of the simulations indicated austenitization next to the weld seam. The low cooling rates did not promote any martensite transformation, as confirmed by the moderate increase of the hardness and by microstructure characterization. The results are of practical interest for pipelines used to transport hydrogen gas, as the temperature-dependent composition of the microstructure and the temperature itself influence the absorption, diffusion and solubility of hydrogen in steel. T2 - 78th IIW Annual Assembly and International Conference CY - Genoa, Italy DA - 22.06.2025 KW - Pipeline KW - In-service welding KW - Natural gas KW - Hydrogen KW - Component test KW - Welding experiment KW - Finite element simulation PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-659393 DO - https://doi.org/10.1007/s40194-026-02446-7 SN - 0043-2288 SP - 1 EP - 21 PB - Springer CY - Berlin ; Heidelberg AN - OPUS4-65939 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Asres, Nahom Enkubahri A1 - Cabello, Marta A1 - Tufail, Muhammad Khurram A1 - Castresana, Kerman Gomez A1 - Villaverde, Aitor A1 - López del Amo, Juan Miguel T1 - Solid-State NMR Investigation of Electrolyte Effects on Silicon–Graphite Composite Anode: Solid Electrolyte Interphase Formation and Failure Mechanisms N2 - Silicon (Si) is a promising anode material due to its high specific capacity (~3,580 mAh g⁻¹), far exceeding that of graphite (~372 mAh g⁻¹). However, its large volumetric expansion (~300%) during lithiation induces mechanical stress, fracturing particles and repeatedly exposing fresh surfaces to the electrolyte. This leads to continuous SEI growth, consuming lithium and electrolyte and causing rapid capacity fading. To address these issues, strategies such as incorporating Si into graphite (Gr) composites and optimizing electrolytes have shown promise in improving the stability and performance of Si-based anodes. NMR spectroscopy offers element-specific sensitivity and can probe local chemical environments, making it a powerful tool for examining both surface and bulk properties of battery materials. In this work, we use solid-state NMR spectroscopy to investigate Si/Gr anodes in two systematically chosen electrolytes: one EC-based (known to form organic-rich SEI) and one FEC-based (inorganic-rich SEI). We conducted 1D 7Li, 19F, and 1H NMR experiments to elucidate the lithiation mechanism and identify SEI components in Si/Gr composite anodes during the first cycle and after extended cycling in the fully lithiated state for these two electrolyte systems. Additionally, we performed cross-polarization (CP) and two-dimensional exchange spectroscopy (EXSY) NMR experiments to gain deeper insight into Li⁺ coordination within different SEI components and to probe dynamic exchange processes between the SEI and lithiated Si/Gr phases (LixSi/LixC6). A novel approach 1H/19F→7Li CP-MAS EXSY NMR was employed to selectively probe Li⁺ exchange originating from either the organic or the inorganic fraction of the SEI. These NMR results were correlated with the electrochemical performance of the Si/Gr anode in both electrolyte systems. KW - Silicon anode KW - Electrolytes KW - Solid-state NMR Spectroscopy KW - Li-ion battery KW - Solid Electrolyte Interphase (SEI) PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-659974 DO - https://doi.org/10.1021/acs.chemmater.5c02476 SN - 0897-4756 SP - 1 EP - 16 PB - American Chemical Society (ACS) CY - Washington, DC AN - OPUS4-65997 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fardan, Ahmed A1 - Schröder, Jakob A1 - Xu, Jinghao A1 - Brodin, Håkan A1 - Hryha, Eduard T1 - Role of scan strategies in modulating micro and macro-cracking in CM247LC processed by powder bed fusion–laser beam N2 - This study investigates the influence of different scan strategies, specifically scan rotation (0°, 67°, and 90°) and remelting (Double 67° and Double 90°), on the microstructure evolution, residual stress distribution, cracking behavior and mechanical properties of CM247LC superalloy fabricated by powder bed fusion–laser beam (PBF–LB). Scan strategy significantly impacts micro-cracking susceptibility, crystallographic texture, and residual stress distribution. The micro-cracking which is confirmed as solidification cracking occurred in high angle grain boundaries. The micro-cracking decreased progressively from ~2.50 mm/mm2 (0° strategy) to ~0.30 mm/mm2 (Double 90°), accompanied by improved strength-ductility synergy. The micro-cracking reduction was attributed to promotion of <100> crystallographic texture along build direction and a ~20% decrease in high angle grain boundary fraction. Post heat-treatment macro-cracking in cruciform geometry, was found to be influenced by residual stress distribution and as-built microstructure. Remelted samples with higher residual stress (808 MPa along build direction for Double 90°) exhibited severe macro-cracking (19.66 mm), whereas the 0° strategy with moderate residual stress (729 MPa along build direction) underwent minimal macro-cracking (2.15 mm). Macro-cracking in most strategies (67°, 90°, Double 67°, and Double 90°) occurred near stress concentrator notches of the cruciform, however the 0° strategy exhibited an anomalous cracking pattern, with macro-cracking occurring transverse to melt tracks at the top surface of the cruciform. This work demonstrates the critical importance of controlling residual stress formation through scan strategy optimization to obtain defect-free heat-treated CM247LC components produced by PBF–LB. KW - Scan strategies KW - Remelting KW - Solidification cracking KW - Strain age cracking KW - CM247LC KW - Residual stress KW - Powder bed fusion–laser beam PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-659843 DO - https://doi.org/10.1007/s40964-026-01701-z SN - 2363-9512 SP - 1 EP - 17 PB - Springer International Publishing CY - Cham AN - OPUS4-65984 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Er, Jasmin A1 - Ray, Sreejita A1 - Xie, Enyu A1 - Schusterbauer, Robert A1 - Rosentreter, Maik A1 - Etouki, Ranen A1 - Xing, Na A1 - Wiesner, Anja A1 - Nickl, Philip A1 - Ahmed, Rameez A1 - Page, Taylor A1 - Hočevar, Ana A1 - Bawadkji, Obida A1 - Herrmann, Andreas A1 - Radnik, Jörg A1 - Hodoroaba, Vasile-Dan A1 - Sieben, Christian A1 - Paulus, Beate A1 - Donskyi, Ievgen S. T1 - Controlled Triazine‐Based Covalent Functionalization of Black Phosphorus for Degradable Hybrid Materials N2 - Controllable covalent surface functionalization of black phosphorus (BP) remains a central challenge in the development of 2D phosphorus‐based materials. Here, we report a scalable route to synthesize biodegradable BP‐polymer hybrids and establish optimal conditions for BP production, exfoliation, and covalent modification. BP sheets, produced via optimized mechanochemical and exfoliation processes, are covalently functionalized with 2‐azido‐4,6‐dichloro‐1,3,5‐triazine via a nitrene‐mediated [2+1] cycloaddition. The reaction yields a P‐N bond, verified by advanced surface analyses and density functional theory (DFT) calculations. The conjugated triazine groups enable subsequent nucleophilic aromatic substitution reactions, providing a versatile platform for controlled post‐modification of BP surface. This covalent functionalization strategy addresses key limitations in BP surface chemistry and provides a route toward biodegradable phosphorus‐based hybrid materials. As a representative example, functionalization with linear polyglycerol sulfate produces BP‐polymer conjugates that inhibit respiratory syncytial virus (RSV) and herpes simplex virus 1 (HSV‐1) at low‐microgram‐per‐milliliter concentrations. KW - Advanced surface characterization KW - Black phosphorus KW - Bonding motifs KW - Covalent functionalization KW - DFT calculations KW - Virus inhibition KW - XPS KW - Raman spectroscopy KW - ToF-SIMS KW - SEM/EDX PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-660011 DO - https://doi.org/10.1002/smll.73572 SN - 1613-6810 SP - 1 EP - 9 PB - Wiley-VCH GmbH AN - OPUS4-66001 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, Hans R. A1 - Weidner, Steffen A1 - Meyer, Andreas A1 - Buijsen, Paul T1 - Poly(trimethylene terephthalate) − solid state polycondensation and the formation of monodisperse Extended-Ring crystals N2 - Linear, low-molar-mass poly(trimethylene terephthalate) (PTT) was synthesized via the polycondensation of 1,3-propanediol and dimethyl terephthalate and investigated by matrix-assisted laser desorption/ionization time of flight (MALDI TOF) mass spectrometry, size exclusion chromatography (SEC), differential scanning calorimetry (DSC) and x-ray scattering. The obtained PTT was used in crystalline plaque or powder form for studies of its solid-state polycondensation (SSP). The combination of powder and vacuum increased the number-average molecular weight (Mn) by a factor of three. Interestingly, even-numbered cycles with degrees of polymerization (DPs) between six and 16 were preferentially formed. Annealing after doping with tin catalysts produced three cyclic main reaction products (C10, C12 and C14), which suggest that thermodynamic control of transesterification processes favors the formation of three types of monodisperse extended-ring crystallites (ERC) with thicknesses of 5, 6 of 7 repeat units. Additionally, a predominantly cyclic PTT was prepared, once again demonstrating the formation of even-numbered ERC upon annealing. Crystallinities calculated from WAXS measurements showed satisfactory agreement with those determined by DSC. SAXS measurements confirmed that the crystal thickness defined by ERC is also valid for long chains and large cycles that crystallize with chain folding. KW - MALDI-TOF MS KW - Polycondensation KW - Crystallisation KW - Poly(trimethylene terephthalate) PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-659071 DO - https://doi.org/10.1016/j.eurpolymj.2026.114716 SN - 0014-3057 VL - 252 SP - 1 EP - 10 PB - Elsevier BV CY - Amsterdam AN - OPUS4-65907 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Brunner, Nanine A1 - Thomas, Marcus A1 - Deuber, Dominic A1 - Tiebe, Carlo A1 - Melzer, Michael T1 - Towards fully automated metrological traceability in process monitoring: a demonstrator approach highlighting the benefits of Digital Calibration Certificates (DCCs) N2 - Abstract. The implementation of automation in the metrological traceability of measurements has been demonstrated to possess considerable potential for enhancing the effectiveness of quality management. This enhancement is achieved by decreasing the necessity for human interaction and reducing the risks associated with manual data processing. For this purpose, it is imperative that all metrological and administrative information in quality certificates be provided in a fully machine-readable and machine-interpretable form. The transition from paper-based calibration certificates to Digital Calibration Certificates (DCCs), which meet these requirements, enables a fully automatic process conformity monitoring system. A demonstrator that monitors the temperature of a process has been developed as an example to illustrate the potential for automation that accompanies the use of DCCs, including in security. The programming code is also published to give a starting point for the reader's own implementation. T2 - SMSI 2025 CY - Nuremberg, Germany DA - 05.05.2025 KW - DCC KW - QI Digital KW - Demonstrator KW - Temperatur KW - XML PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-659898 DO - https://doi.org/10.5194/jsss-15-77-2026 SN - 2194-878X VL - 15 IS - 1 SP - 77 EP - 87 PB - Copernicus Publ. CY - Göttingen AN - OPUS4-65989 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Buljak, Vladimir A1 - Fritsch, Tobias A1 - Bruno, Giovanni T1 - Application of inverse analysis for characterization of local material properties in additively manufactured lattice structures N2 - An inverse analysis (IA) procedure was coupled with X-ray Computed Tomography (XCT) data of lattice structures to identify the materials parameters of the lattice and successively predict the macroscopic behaviour of larger structures. The materials parameters were identified by minimizing the deviation between experimental and FEM simulated force–displacement data of a lattice unit cell; the same parameters were input to the simulation of the force–displacement behaviour of larger cells. The agreement between such simulations and the experimental data proved to be excellent. Since both the small- and large-scale cells were tested along the build direction, a simple isotropic material model was considered adequate to rationalize the experimental results. The approach proved that the IA and the FEM simulations are extremely powerful for material parameter identification and for the prediction of the mechanical behaviour of larger structures. We found that the materials parameters of PBF-L IN625 lattices substantially differ from the bulk properties. The latter cannot be used for FEM calculations. KW - X-ray computer tomography KW - Finite element modelling KW - Large deformation KW - IN625 nickel alloy KW - Compression tests KW - Digital volume correlation PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-659387 DO - https://doi.org/10.1007/s40964-026-01654-3 SN - 2363-9512 SP - 1 EP - 8 PB - Springer International Publishing CY - Cham AN - OPUS4-65938 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Cameli Manzo, Riccardo A1 - Baran, Volodymyr A1 - Shevchenko, Artem A1 - Sleptsova, Anastasia A1 - Hoffmann, Frank A1 - Stolar, Tomislav A1 - Dinnebier, Robert E. A1 - Etter, Martin T1 - N-Methylated Nucleobases Crystal Structures and π-π Stacking Interactions N2 - Solid-state studies evaluating intermolecular geometries in methylated nucleobases are not extensively explored. In the course of the present study, we have solved the crystal structures of 1-, 3- and 7-methylated adenines and guanines, including the monohydrate and sesquihydrate forms of 3-methyladenine and 3-methylguanine, respectively, by means of single-crystal X-ray diffraction and synchrotron/laboratory X-ray powder diffraction (XRPD). In situ high temperature XRPD experiments, coupled with differential thermal analysis/thermogravimetry (DTA/TG) measurements, allowed for monitoring crystallographic changes after water removal of N3-methylated compounds, and the discovery of a high temperature polymorph in the case of 3-methyladenine. Our findings indicate that H-bonding schemes describe ribbon planar motifs of molecules in the majority of cases, or linear double-bonded strands of molecules in a few cases. π-π stacking interactions were compared with existing findings of theoretical calculations and existing crystallographic data, showing how N-methylated purine bases follow the trend predicted by Hunter and Sanders, 1990. The present study provides the first systematic experimental insights into the solid state of the presented compounds. KW - Solid state KW - Synchrotron PXRD PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-659188 DO - https://doi.org/10.3390/molecules31081326 VL - 31 IS - 8 SP - 1 EP - 30 PB - MDPI CY - Basel AN - OPUS4-65918 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Shaikh, Abdul Shaafi A1 - Fardan, Ahmed A1 - Mishurova, Tatiana A1 - Hryha, Eduard T1 - The Impact of High‐Productivity Processing on the Fatigue Failure of an Additive Manufactured Superalloy HAYNES 282 N2 - The elevated temperature low cycle fatigue life of additively manufactured HAYNES 282 superalloy from conventional 40 µm layer thickness process parameters was compared with that of high‐productivity 80 µm layer thickness process parameters. Wrought 282 alloy was also tested in parallel for comparison. The 40 µm process parameters produced fatigue life between 1400 and 1700 cycles to failure, the 80 µm process parameter specimens failed after ≈1200 cycles, and the wrought alloy reached 1350 cycles to failure. Microstructure investigations did not reveal systematic differences in phase constituents or grain structure between 40 and 80 µm processed 282 alloy. While both process parameters produced porosity of less than 0.05% by volume, high‐resolution X‐ray computed tomography showed the occurrence of large aspect ratio lack of fusion defects in the 80 µm material. These defects were also identified on fracture surfaces and could be related to the accelerated initiation and propagation of cracks, especially when oriented perpendicular to the load axis in samples built parallel to the building direction. The results emphasize the criticality of seemingly minor variations in defect characteristics on performance in cyclic loading conditions for high strength alloys. KW - Additive manufacturing KW - Laser powder bed fusion KW - PBF-LB KW - Fatigue KW - EBSD PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-655732 DO - https://doi.org/10.1002/adem.202502048 SN - 1438-1656 SP - 1 EP - 13 PB - Wiley-VCH GmbH AN - OPUS4-65573 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, Hans R. A1 - Weidner, Steffen A1 - Meyer, A. T1 - Self-catalyzed polycondensation of glycolic acid: Influence of catalysts and synthesis of high-T m cyclic polyglycolides N2 - The current work comprises three stages. First, the self-catalyzed polycondensation (SCP) of glycolic acid (GA) was studied in bulk or in suspension at 190°C or at 205°C. Cyclic poly(glycolic acid)s, cPGAs, with number average molecular weights (Mn´s) up 6 700 g mol-1 and dispersities below 2.0 were obtained. These cPGAs possess an unusual molecular weight distribution with a considerable predominance of cycles having degrees of polymerization of 28, 32 and 36. The cycles were formed in the solid state under thermodynamic control which favors the formation of extended-ring crystals. These cPGAs are an off-white, brittle porous mass that is easy to grind, yielding a flowable, crystalline powder suitable for 3D printing with laser sintering (SLS). In the second stage, the influence of non-toxic catalysts such as, Mg, Zn, Ti, Sn(II), Zr and Bi salts or complexes was studied. Compared to the results obtained with self-catalyzed polycondensation in bulk, the best metal catalysts increased the molecular weight by a factor of two to three. However, when compared to the results obtained with self-catalysis in 1,2-dichlorobenzene, the increase was limited to approximately 20%. The third stage examined the influence of 4-toluene sulfonic acid (TSA), which was found to favor the formation of the most perfect crystals with crystallinities up to 84% and the highest reported melting temperatures (up to 245 °C). This indicates the existence of a high Tm morphology, analogous to that of polylactide. Small-angle X-ray scattering (SAXS) measurements indicate that significant growth in crystal thickness is mainly responsible for these effects. KW - MALDI-TOF MS KW - Glycolic acid KW - Cyclization KW - Crystallization PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-658566 DO - https://doi.org/10.1016/j.eurpolymj.2026.114711 SN - 1873-1945 VL - 251 SP - 1 EP - 9 PB - Elsevier CY - Amsterdam AN - OPUS4-65856 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Suzanne, M. A1 - Bourbigot, S. A1 - Carlotti, P. A1 - Coker, E. A1 - Dumazert, S. A1 - Duquesne, S. A1 - Fateh, T. A1 - Guillaume, E. A1 - Hakkarainen, T. A1 - Lazaro-Urrutia, D. A1 - Leventon, I. A1 - Rein, G. A1 - Richter, F. A1 - Rinta-Paavola, A. A1 - Rogaume, T. A1 - Schartel, Bernhard A1 - Sjöstöm, J. A1 - Stoliarov, S. A1 - Thiry, A. A1 - Witkowski, A. T1 - A Round-Robin Study on Decomposition of Calcium Oxalate Monohydrate by Thermogravimetry N2 - A round-robin study for thermogravimetric analysis (TGA) of carbon oxalate monohydrate was organised with thirteen participants. The main objectives were to provide best practice in the use of TGA and guidelines on uncertainties in the context of pyrolysis and fire modelling. The material studied, calcium oxalate monohydrate, is often used to evaluate the proper functioning of a given piece of equipment because its decomposition steps are well documented and known to be repeatable and reproducible. The experimental procedure was described in as much detail as possible, bearing in mind that it cannot be fully prescribed due to the different technologies of thermogravimetric analysers. All thermograms were evaluated for mass losses and onset, peak and end-set temperatures for the three decomposition steps using two outlier detection methods, the Grubbs method and an alternative two-step method inspired from Z-score technique, allowing an assessment of measurement deviation calculated throughout the duration of the experiment. This study allows a benchmarking of data scatter due to instrument and operator. It confirms that verification with calcium oxalate is a good screening method that can be used by laboratories. Within a laboratory, it can also help to identify problems with instrument accuracy that would otherwise be difficult to detect. This, together with the good practice outlined in the paper, should help the community to increase the validity of tests on other materials of interest to fire science. KW - Thermal decomposition KW - Benchmark KW - Pyrolysis KW - TGA analysis PY - 2026 DO - https://doi.org/10.1007/s10694-026-01873-8 SN - 0015-2684 SN - 1572-8099 VL - 62 IS - 3 SP - 1 EP - 22 PB - Springer CY - New York, NY [u.a.] AN - OPUS4-65972 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Witte, Julien A1 - Treutler, Kai A1 - Schröpfer, Dirk A1 - Kannengiesser, Thomas A1 - Wesling, Volker T1 - Influence of microstructure on the machinability and surface integrity of additively manufactured iron aluminides N2 - The increasing global focus on energy and resource efficiency has stimulated a growing interest in additive manufacturing. AM offers economic advantages and enables an efficient use of materials. However, AM components often require subsequent mechanical post-processing, such as machining (e.g., milling), to achieve the final contours or surfaces. This is a particular challenge due to the heterogeneous and anisotropic nature of AM structures, which affect machining and the resulting component properties. High-performance materials such as iron aluminide represent a promising alternative to conventional high-temperature materials with a significant economic advantage. However, the strength and hardness properties, which are advantageous for applications in highly stressed lightweight components, pose a challenge for economical machining in addition to the AM microstructure properties. The difficult-to-cut material causes accelerated tool wear and insufficient surface quality. This study shows that crack-free additive manufacturing of the three-component system of iron-nickel-aluminum is possible, and advantages in terms of machinability compared to FeAl-AM components are achieved. The more homogeneous microstructure leads to a reduction in cutting forces, with positive effects on the machinability and optimized surface integrity. Ultrasonic assisted milling (USAM) offers great potential to address the major challenges posed by difficult-to-cut materials and additively manufactured weld structures. Therefore, this study focuses on assessing the transferability of previous positive results by USAM to the selected iron aluminide alloys. The machinability of the aluminides is analyzed by varying significant influencing variables in finish milling experiments and evaluated in terms of the loads on the tool and the resulting surface integrity. KW - Iron aluminide KW - Additive manufacturing KW - Machinability KW - Surface integrity KW - Ultrasonic-assisted milling process PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-656993 DO - https://doi.org/10.1007/s40194-026-02382-6 SN - 0043-2288 SP - 1 EP - 13 PB - Springer Science and Business Media LLC AN - OPUS4-65699 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schilling, Markus A1 - Marschall, Niklas A1 - Niebergall, Ute A1 - Böhning, Martin T1 - FAIR data in mechanical testing of polymers: Implementation of the full-notch creep test ontology (OntoFNCT) N2 - The ongoing digitalization trend has fostered a significant shift in polymer science and engineering towards increased utilization of digital methods. The integration and reuse of data across materials synthesis, production, characterization, and modeling leads to enhanced innovation. Recognizing the importance of FAIR data principles, OntoFNCT is introduced as an ontology specifically tailored to represent data from full notch creep tests (FNCT) in the interoperable RDF format. FNCT is a method for assessing polymer material behavior under defined stress and environmental conditions. OntoFNCT is aligned with the corresponding ISO 16770 standard and enriches FNCT data with Semantic technologies (ST). Using OntoFNCT, data exchange among stakeholders is facilitated while enhancing speed, precision, and reliability in material evaluation and quality control processes. The integration with higher-level ontologies promotes interoperability and reusability of FNCT data across diverse sources. Additionally, an automated Python-based analysis workflow tailored to FAIR RDF graph data obtained through SPARQL queries was developed to determine FNCT characteristic values. Its usability was successfully demonstrated through its application to real FNCT datasets with correct automated RDF conversion for all test records without data loss and reduced manual analysis time by approximately 60% compared to traditional spreadsheet-based evaluation. KW - Semantic technologies KW - Domain ontology development KW - Full-notch creep test (FNCT) KW - Environmental stress cracking (ESC) KW - Data interoperability KW - Semantically integrated FAIR data PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-659674 DO - https://doi.org/10.1016/j.rineng.2026.110549 SN - 2590-1230 VL - 30 SP - 1 EP - 17 PB - Elsevier BV CY - Amsterdam AN - OPUS4-65967 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erxleben, Kjell A1 - Kaiser, Sebastian A1 - Rhode, Michael A1 - Kannengießer, Thomas A1 - Silvayeh, Zahra A1 - Taucher, Andreas A1 - Domitner, Josef T1 - Hydrogen embrittlement susceptibility vs. pipeline integrity during in-service welding of repurposed NG pipelines for hydrogen transport N2 - In the near future, hydrogen will be transported from producers to consumers by means of long distance transmission pipelines, including repurposed natural gas (NG) pipelines. Hence, the integrity of NG pipelines and their resistance to hydrogen embrittlement (HE) are of high interest. To investigate the HE susceptibility of NG pipelines subjected to in-service welding, shielded metal arc welding (SMAW) experiments on pressurized DN300 pipeline-like demonstrators were conducted at a hydrogen pressure of approx. 85 bar. For wall thicknesses between 5.6 mm and 6.3 mm this resulted in realistic hoop stresses during welding of approx. 50 % of the individual specified minimum yield strength (SMYS). Using newly developed sample extraction routines enabled quantifying the hydrogen ingress in the material for both the weld metal and the heat affected zone (HAZ). Existing surface oxides effectively limited the hydrogen uptake during welding (compared to thermodynamic-based calculations). Hence, HE was unlikely to occur, as confirmed by comprehensive nondestructive testing (NDT) of the pipeline materials during and after welding. Moreover, finite element (FE) simulations of the SMAW process supposed reducing the gas flow speed during welding to limit the internal cooling effect. T2 - 2th Pipeline Technology Conference (ptc 2026) CY - Berlin, Germany DA - 27.04.2026 KW - Hydrogen KW - Pipeline KW - Repair welding KW - Simulation KW - Component test PY - 2026 SP - 1 EP - 12 AN - OPUS4-66044 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - George, Janine T1 - Data Generation, Heuristics, and Machine Learning for Materials Discovery and Simulation N2 - Machine learning (ML) offers powerful new strategies for accelerating the discovery and design of functional materials. In our work, we develop ML models and software frameworks for large-scale screening and advanced materials simulations, starting from robust high-throughput quantum-chemical workflows, such as those implemented in atomate2.[1,2] These automated workflows enable the creation of large, high-quality materials databases that form the foundation for data science and machine learning. In addition to experimentally known crystal structures, increasingly generative models are used to extend materials databases, which also need to be evaluated.[3] To build predictive, scientifically grounded ML models, we use chemical bonding concepts, incorporating quantum-chemical bonding strengths and related descriptors as physically meaningful features to predict vibrational properties and heat transport.[4,5] Beyond property prediction, we address the challenge of determining which hypothetical materials are synthesizable. To this end, we introduced co-training into a positive-unlabeled (PU) learning framework, enabling ML-based classification even in the absence of true negative data—an essential step for screening synthesizable compounds.[6,7] To advance atomistic simulations of complex materials, we further developed automated training pipelines for ML interatomic potentials that support both general-purpose and system-specific potential development, as implemented in our software autoplex.[8] This automated approach has already facilitated detailed investigations of challenging systems, including the computational exploration of amorphous arsenic.[9] Together, these developments provide a toolbox spanning workflow automation, automated ML potential training, and ML models for materials properties and synthesis, enabling scalable, data-driven discovery and understanding of advanced materials. T2 - Chalmers AI4Science Seminar CY - Gothenburg, Sweden DA - 07.05.2026 KW - Automation KW - High-throughput KW - Materials Acceleration Platforms KW - Thermal Conductivity KW - Phonons KW - Elastic Properties KW - Machine Learning PY - 2026 AN - OPUS4-66036 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Naik, Aakash Ashok T1 - Do bonding descriptors help in machine learning material properties? N2 - The concept of the chemical bond has long served chemists in rationalizing material properties,[1]reaction pathways,[2] or crystal structure stability.[3,4] Despite several theoretical frameworks being developed over the years to characterize bonding in solid-state materials,[5–7] a comprehensive assessment of the impact of incorporating quantum chemical bonding descriptors into machine learning studies of material properties has remained elusive, partly due to the lack of data. To overcome this issue, a quantum-chemical bonding analysis workflow[8,9] was developed, enabling the high-throughput computation of orbital-based bonding descriptors derived from ab initio calculations. By utilizing this workflow, we have constructed a database of bonding descriptors for approximately 13,000 structures from the Materials Project. A total of 1,500 entries from this dataset have already been published as part of our initial database validation publication.[10,11] The LobsterPy[12] package developed alongside enabled the generation of summaries for the most important bonds in materials and provided tools to transform the raw bonding data from the database into machine learning-ready descriptors. The curated descriptors span different types, including statistical representations of bonding characteristics for traditional ML algorithms (e.g., random forests), textual descriptions for large language models (LLMs), and structure graphs for graph neural networks (GNNs). Here, we present the results from employing the statistical bonding descriptors in machine learning to predict the mechanical, vibrational, and thermal properties of crystalline materials. Through this work, we demonstrate that incorporating quantum chemical bonding-based descriptors alongside traditional composition and structure-based ones enhances the model performance. Using SISSO,[13] a symbolic regression method, we also demonstrate that one can discover simple, intuitive relationships between bonding and material properties on a larger scale, which was previously not possible. T2 - CCSC 2026 CY - Munich, Germany DA - 10.03.2026 KW - Bonding analysis KW - Machine learning KW - Materials Descriptors PY - 2026 AN - OPUS4-66050 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erxleben, Kjell T1 - Hydrogen embrittlement susceptibility vs. pipeline integrity during in-service welding of repurposed NG pipelines for hydrogen transport N2 - In the near future, hydrogen will be transported from producers to consumers by means of long distance transmission pipelines, including repurposed natural gas (NG) pipelines. Hence, the integrity of NG pipelines and their resistance to hydrogen embrittlement (HE) are of high interest. To investigate the HE susceptibility of NG pipelines subjected to in-service welding, shielded metal arc welding (SMAW) experiments on pressurized DN300 pipeline-like demonstrators were conducted at a hydrogen pressure of approx. 85 bar. For wall thicknesses between 5.6 mm and 6.3 mm this resulted in realistic hoop stresses during welding of approx. 50 % of the individual specified minimum yield strength (SMYS). Using newly developed sample extraction routines enabled quantifying the hydrogen ingress in the material for both the weld metal and the heat affected zone (HAZ). Existing surface oxides effectively limited the hydrogen uptake during welding (compared to thermodynamic-based calculations). Hence, HE was unlikely to occur, as confirmed by comprehensive nondestructive testing (NDT) of the pipeline materials during and after welding. Moreover, finite element (FE) simulations of the SMAW process supposed reducing the gas flow speed during welding to limit the internal cooling effect. T2 - 21th Pipeline Technology Conference (ptc 2026) CY - Berlin, Germany DA - 27.04.2026 KW - Hydrogen KW - Pipeline KW - Repair welding KW - Simulation KW - Component test PY - 2026 AN - OPUS4-66043 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gugin, Nikita T1 - Reactive extrusion of zif-8-based biocomposites: Scale-up enabled by in situ monitoring advances N2 - Mechanochemistry offers a solvent-free, sustainable alternative to conventional synthesis of metal-organic framework (MOF) biocomposites, which show great promise for drug delivery, biocatalysis, and biosensing. However, current approaches remain limited to batch-type, gram-scale syntheses that hinder industrial application. Building on our previous work in in situ monitoring of extrusion reactions ‒ including real-time Raman spectroscopy and energy-dispersive X-ray diffraction (EDXRD),2 which revealed the formation mechanism of zeolitic imidazolate framework-8 (ZIF-8) and enabled process optimization, we developed a scalable solid-state method for producing MOF-based biocomposites via continuous reactive extrusion. The process begins with rapid model reactions using hand-mixing,3 allowing encapsulation of diverse biomolecules into ZIF-8, including proteins, carbohydrates, and enzymes, thereby enabling fast screening and optimization of reaction conditions. We then translated the batch protocol to twin-screw extrusion, achieving continuous and scalable synthesis of biocomposites such as bovine serum albumin (BSA)@ZIF-8 with tunable protein content. The resulting materials were highly crystalline and porous, with protein loadings of up to 26 wt% and encapsulation efficiencies as high as 96%. The production rate reached 1.2 kg d⁻¹, surpassing previously reported continuous methods. To demonstrate industrial viability, we extended the approach to produce shaped ZIF-8 monoliths loaded with hyaluronic acid (HA) in a single-step extrusion. These monoliths maintained their structural integrity during washing and released HA without measurable degradation, as confirmed by size-exclusion chromatography. This study establishes reactive extrusion as a robust platform for the scalable synthesis and shaping of MOF biocomposites, expanding the toolkit for drug delivery and biocatalytic applications. T2 - 11th INCOME Conference CY - Berlin, Germany DA - 14.09.2025 KW - Reactive extrusion KW - MOF biocomposites KW - Drug delivery PY - 2025 AN - OPUS4-66042 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schusterbauer, Robert A1 - Mrkwitschka, Paul A1 - Sahre, Mario A1 - Corrao, Elena A1 - Zurutuza, Amaia A1 - Doolin, Alexander A1 - Pellegrino, Francesco A1 - Radnik, Jörg A1 - Donskyi, Ievgen S. A1 - Hodoroaba, Vasile-Dan T1 - Correlative chemical imaging to reveal the nature of different commercial graphene materials N2 - Proper physicochemical characterization of advanced materials and complex industrial composites remains a significant challenge, particularly for nanomaterials, whose nanoscale dimensions and mostly complex chemistry challenge the analysis. In this work, we employed a correlative analytical approach that integrates atomic force microscopy (AFM), scanning electron microscopy (SEM) coupled with energy‐dispersive X‐ray spectroscopy (EDS), time‐of‐flight secondary ion mass spectrometry (ToF‐SIMS), Auger electron spectroscopy (AES), and Raman spectroscopy. This combination enables detailed chemical and structural characterization with sub‐micrometer spatial resolution. Three commercial graphene‐based materials of varying complexity were selected and investigated to test the analytical performance of this approach. Furthermore, one of the commercial graphene oxide samples was chemically functionalized via amination and fluorination. This allowed us to assess how surface modifications influence both the material properties and the limits of the applied analytical techniques. KW - Analytical methods KW - Commercial products KW - Correlative analysis KW - Graphene KW - Surface imaging PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-654765 DO - https://doi.org/10.1002/smtd.202502344 SN - 2366-9608 VL - 10 IS - 9 SP - 1 EP - 10 PB - Wiley-VCH CY - Weinheim AN - OPUS4-65476 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe T1 - Plasma Germany, Fachausschuss Normung, Berichtszeitraum Herbst 2018 – Frühjahr 2019 N2 - Der Vortrag gibt den aktuellen Stand der Normung im Bereich der Oberflächentechnik insbesondere der Oberflächenanalytik und der Oberflächenmess- und -prüftechnik wider. Vorgestellt wird der Status technischer Berichte, Normenentwürfe und Normen u.a. zur Bewertung von Auflösung und Schärfe mit strahlbasierten Methoden im Nanometer- und Mikrometerbereich, zur Messung von Schichtdicken und Nanopartikeln in kritischen Dimensionen einschließlich Größen- und Formverteilungen mittels REM, zur Messung der Schichtdicke von Nanomaterialien und zur Klassifizierung von Kohlenstoffschichten mittels Ellipsometrie, zur Standardisierung der Ellipsometrie, zur Kalibrierung von Konfokalmikros-kopen für die Formmessung, zur linear elastisch dynamischen instrumentierten Eindringprüfung, zur Messung der flächenbezogenen Masse mittels AAS und ICP, zur Schichtpotentialmessung von Mehrfach-Nickelschichten, zur Schichtdicken und Flächen-widerstandsbestimmung sowie zur Bestimmung der Schichthaftung mittels Zentrifugentechnologie. T2 - Plasma Germany, Fachausschuss Normung, CY - Karlsruhe, Germany DA - 09.04.2019 KW - Stand der Normung KW - Oberflächenanalytik KW - Oberflächenmesstechnik KW - Qualitätssicherung PY - 2019 AN - OPUS4-48874 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schusterbauer, Robert T1 - Correlative chemical imaging to reveal the nature of different commercial graphene materials N2 - Since the original report in 2004 by Novoselov and Geim, Graphene gained incredible attention due to its fascinating properties. In the past 20 years, the synthesis and functionalization of graphene has evolved significantly[3]. Different synthesis techniques were developed which led to other graphenerelated materials such as graphene oxide (GO) or elemental-doped graphene. Further chemical functionalization can enhance but also alter or reduce specific properties of the graphene. To reveal the nature of these materials a proper physico‑chemical characterization with different analytical techniques is crucial. Single-layer GO flakes kindly provided by Graphenea (Spain) were prepared for systematic image analysis. These flakes were disposed on an alignment-marked SiO2 substrate and correlatively imaged by scanning electron microscopy (SEM), atomic force microscopy (AFM), X-ray photoelectron spectroscopy (XPS), time-of-flight secondary ion mass spectrometry (ToF-SIMS) and Raman spectroscopy. The high lateral resolution and/ or extreme surface sensitivity of the mentioned techniques is necessary to explore monolayers. The ToF-SIMS images match well with the SEM and AFM images and provide information about the chemistry. With 2D Raman spectroscopy it is possible to differentiate between the number of stacked single-layer flakes. This is visualized in a 3D image (Figure b). Well-defined GO flakes could be used as a reference material for imaging of graphene-like structures but also of other types of 2D materials. In addition to these monolayer GO flakes, commercial graphene-containing inks (Haydale) with a more complex morphology were also correlatively imaged. ToF-SIMS and SEM images were merged to identify the origin of different chemical fragments. The findings correlate closely with the expectation that the specific functionalizations (with fluorine and nitrogen as marker elements) are present only on the graphene flakes as presumed from the SEM images. Energy-dispersive X-ray spectroscopy (EDX) supports these results, yet with a much lower sensitivity compared to ToF-SIMS. T2 - ECASIA 2024 CY - Gothenburg, Sweden DA - 09.06.2024 KW - Correlative imaging KW - ToF-SIMS KW - SEM KW - Graphene oxide flakes KW - Raman PY - 2024 AN - OPUS4-60680 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bielak, Dominik T1 - Microstructural Control for Creep in ATI 718Plus produced by PBF-LB N2 - Ni-Superalloy ATI 718Plus samples were produced by PBF‑LB using a range of island scanning strategies to investigate microstructural control and its influence on creep behaviour. Distinct microstructural differences were retained even after full heat treatment and recrystallisation. Creep testing at 700 °C and 650 MPa revealed significant variations in creep life and ductility as a function of scanning strategy and build orientation, with vertically built specimens outperforming horizontally built ones. All additively manufactured conditions showed inferior creep performance compared to cast and wrought 718Plus. T2 - EuroSuperalloys 2026 CY - Giens, France DA - 03.05.2026 KW - 718Plus KW - PBF-LB KW - Additive Manufacturing KW - Creep KW - Microstructural Control PY - 2026 AN - OPUS4-66062 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mrkwitschka, Paul A1 - Sahre, Mario A1 - Corrao, Elena A1 - Pellegrino, Francesco A1 - Alonso, Beatriz A1 - Zurutuza, Amaia A1 - Radnik, Jörg A1 - Hodoroaba, Vasile-Dan T1 - Standardized Elemental Composition Analysis of Graphene‐Related 2D Materials (GR2M) With SEM/EDS and XPS Works Reliably N2 - Reliable quantification of the chemical composition of graphene‐related 2D materials (GR2M) as powders and liquid suspensions is a challenging task. Analytical methods such as X‐ray photoelectron spectroscopy (XPS), inductively coupled plasma mass spectrometry (ICP‐MS), thermogravimetric analysis (TGA) and Fourier transform infrared spectroscopy (FTIR) are recommended by standardization bodies. The specific parameters to be measured are also defined, e.g., the oxygen‐to‐carbon (O/C) atomic ratio, the trace metal impurities, or the functional groups. In this contribution, for the first time, results of a systematic study on the capability of energy‐dispersive X‐ray spectroscopy (EDS) at a scanning electron microscope (SEM) to reliably quantify the O/C ratio and impurities remained from the synthesis of selected GR2M are reported. The robustness of SEM/EDS analysis is verified for various measurement conditions (different excitations and EDS detectors) and the validity of the results is tested by comparison to the established XPS analysis. Moreover, an ionic liquid is used as a reference material for the quantification of the light elements such as C, N, O and F. The study clearly demonstrates the reliability of the fast and widely available SEM/EDS as a standard method for the quantification of the elemental composition of GR2M and generally of light materials. KW - Graphene oxide flakes KW - Impurities KW - O/C ratio KW - SEM/EDS KW - Standard KW - XPS PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-656748 DO - https://doi.org/10.1002/smll.202511283 SN - 1613-6810 VL - 22 IS - 25 SP - 1 EP - 10 PB - Wiley-VHC GmbH AN - OPUS4-65674 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Habibimarkani, Heydar A1 - Abram, Sarah-Luise A1 - de Oliveira Guilherme Buzanich, Ana A1 - Prinz, Carsten A1 - Sahre, Mario A1 - Hodoroaba, Vasile-Dan A1 - Radnik, Jörg T1 - In-depth analysis of FeNi-based nanoparticles for the oxygen evolution reaction N2 - This study investigates the effect of varying iron-to-nickel ratios on the catalytic performance of Fe-Ni oxide nanoparticles (NPs) for the oxygen evolution reaction (OER). Addressing the issue of high energy wastage due to large overpotentials in OER, we synthesized and characterized different NP catalysts with different Fe: Ni oxide ratios. Transmission Electron Microscopy (TEM), Energy Dispersive X-ray Spectroscopy (EDS), and X-ray Diffraction (XRD) were employed to determine the morphology, elemental and phase composition of the NPs. Furthermore, in-depth profiling with X-ray Photoelectron Spectroscopy (XPS) and Hard X-ray Photoelectron Spectroscopy (HAXPES) revealed that iron predominantly exists as oxide, while nickel exhibits both metallic and oxidic forms depending on the Fe content. XPS indicated an enrichment of iron at the NP surface, whereas HAXPES and EDS data agreed on the bulk stoichiometry. The assessment of the catalytic activity via cyclic voltammetry (CV) showed that the Fe: Ni ratio of 2:3 exhibited superior performance, characterized by lower overpotential and a smaller Tafel slope. KW - Fe-Ni oxide KW - Nanoparticles KW - OER KW - Catalytic performance KW - Cyclic voltammetry PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-626932 UR - https://www.nature.com/articles/s41598-025-92720-3 DO - https://doi.org/10.1038/s41598-025-92720-3 VL - 15 IS - 1 SP - 1 EP - 17 PB - Springer Nature AN - OPUS4-62693 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sachse, René T1 - Operando electrochemical spectroscopic ellipsometry: Material properties of highly active mesoporous IrO IrOxfilms revealed under realistic OER conditions N2 - In the face of rising energy demand and the impending climate change the development of a sustainable, fossil-free fuel and chemical production is of global importance. One possible goal is the development of electrochemical conversion processes using catalysts. Porous materials play an important role in such energy applications. The activity and stability of each catalyst is highly dependent on the properties of the coating, i.e., phase composition, crystallinity, accessible surface area, and many other factors. The key to the development of improved catalysts is a better understanding of the relations between their performance, stability and physico-chemical properties. However, the complex morphology of such catalysts constitutes a challenge even for modern analytical techniques. Spectroscopic ellipsometry (SE) is a versatile method for studying material properties by using appropriate models (e.g., film thickness, optical and electronic properties). Ellipsometric models need to be validated in order to produce accurate results. In a first step, the model for the ellipsometric fit studies of a calcination series of mesoporous iridium oxide films (300 – 600 °C) was investigated and validated with respect to their material properties.[4] The information on electronic structure of the catalysts shows a direct correlation with electrochemical activities. The development of an environmental electrochemical cell offers the possibility of investigations under operando conditions. Thus, changes in optical and electronic properties can be induced and monitored during the electrocatalytic oxygen evolution reaction. T2 - 9th International Conference on Spectroscopic Ellipsometry CY - Beijing, China DA - 22.05.2022 KW - Mesoporous iridium oxide films KW - Non-destructive operando analysis KW - Oxygen evolution reaction KW - Spectroscopic ellipsometry PY - 2022 AN - OPUS4-54915 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Blaeß, Carsten A1 - Nawaz, Q A1 - Varlik, E A1 - Boccaccini, A R A1 - Müller, Ralf T1 - Sinterability of binder-jetted scaffolds of bioactive glasses with different crystallization tendencies N2 - The sinterability of scaffolds, 3D-printed by binder jetting, and their uniaxially pressed compact counterparts made from the bioactive glasses BG 13–93 and BG F3 was investigated with heating microscopy, DTA, optical and electron microscopy, and XRD. As the 3D-printed specimens had lower initial relative densities, more shrinkage and more time to reach full densification were needed. In the case of the slow-crystallizing BG 13–93, this delay did not provoke crystallization-induced sinter retardation. For the more readily crystallizing BG F3, however, a final relative density > 95% was reached only for the particle size fraction <32 µm. For this particle size fraction, the BG 13–93 scaffolds reached bending strengths quite similar to those measured on bulk glass samples, whereas BG F3 scaffolds reached about 30% less. In vitro cell viability tests on (<32 µm)-scaffolds proved their cytocompatibility with pre-osteoblasts on both BGs. KW - Bioactive glass KW - Sintering KW - Additive manufactoring KW - Crystallization PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-660686 DO - https://doi.org/10.1016/j.jnoncrysol.2026.124135 VL - 686 SP - 1 EP - 11 PB - Elsevier B.V. AN - OPUS4-66068 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mrkwitschka, Paul A1 - Sahre, Mario A1 - Corrao, Elena A1 - Pellegrino, Francesco A1 - Hodoroaba, Vasile-Dan T1 - Wire-Print as a Sample Preparation Procedure Suitable for Accurate Morphological Characterization of Constituent Particles for Graphene-Related 2D-Materials N2 - In this study we have systematically tested the efficacy of a new deposition procedure for graphene-related 2D materials (GR2M’s) from liquid suspension onto a substrate for quantitative analysis of their size and shape distribution with electron microscopy. The technique is an extension of the conventional drop-casting method, and we have designated it “wire-print” deposition. It consists of two steps, first one being usual drop-casting on a copper substrate and second one involving a thin copper wire with a sub-mm diameter being dipped into the deposited droplet and retracted with a corresponding half-spherical droplet attached on its tip and final deposition of this entire nL-amount of suspension onto e.g. a silicon wafer for microscopical, detailed analysis. 11 series of such a wire-print deposition for a graphene-based ink have been considered, whereby various conditions (treatment of the starting suspension) have been experimented with a repetition of up to 10 times per condition, all together 86 spots on a silicon wafer of 10 mm x 10 mm. The evaluation of one series of 8 repeated wire-print depositions reveal that the deposited spots are visualized with SEM. The weak presence of coffee-rings, irregular spot shape, and presence of agglomerates should be noticed. Both the mean value of the 8 ECD distributions and the total number of flakes deposited in each spot show a variance in the range of 17% and 22%, respectively. In the context of accurate analysis of such challenging complex materials these numbers can be considered as excellent and demonstrate the high benefit of the wire-print deposition for accurate morphological measurements on GR2M’s. KW - Sample preparation KW - Imaging KW - 2D materials KW - Morphology KW - Size distribution PY - 2025 DO - https://doi.org/10.1093/mam/ozaf048.219 VL - 31 IS - 7 SP - 436 EP - 437 PB - Oxford Academic AN - OPUS4-63821 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Voss, Heike T1 - Morphology and regularity of high-spatial frequency laser-induced periodic surface structures (HSFL) on titanium materials N2 - Titanium and its alloys are known to enable the straightforward laser‐based manufacturing of ordered surface nanostructures, so‐called high-spatial frequency laser‐induced periodic surface structures (HSFL). These structures exhibit sub‐100 nm spatial periods – far below the optical diffraction limit. The resulting surface functionalities are usually enabled by both, topographic and chemical alterations of the nanostructured surfaces. For exploring these effects, HSFL were processed on different titanium materials (bulk, film) upon irradiation with near‐infrared ps‐laser pulses (1030 nm wavelength, ≈1 ps pulse duration) under different laser scan processing conditions in normal air atmosphere. Here, we extend our previous work on chemical analyses of HSFL on titanium materials towards a more detailed large-area morphological and topographical surface characterization. For this purpose, scanning electron or atomic force microscopic images are subjected to a regularity analysis using our ReguΛarity software. The results are assessed with respect to the influences of sample- or laser-related parameters on the regularity of the HSFL. T2 - 13th International Conference on Photoexcited Processes and Applications, ICPEPA-13 CY - Lecce, Italy DA - 14.09.2025 KW - Laser-induced periodic surface structures (LIPSS) KW - Laser processing KW - Ulltrashort laser pulses KW - Titanium PY - 2025 AN - OPUS4-64173 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe ED - Baier, Jennifa ED - Sahre, Mario ED - Weise, Matthias ED - Dähne, L. ED - Lerche, K.-H. T1 - Plasma Compatibility of Particles for Functional PVD-coatings by ex-situ Injection - Stability of Particles under Plasma Conditions N2 - The validation of the plasma compatibility of particles is a prerequisite for their application in plasma dispersion layers. The goal is the realization of functional add-on features on surfaces, in films and coatings. Although intended applications primarily address nanoparticles, the compatibility tests were carried out at first with particles in the lower micrometer range in order to investigate material-, fluorescent marker- or surface-based degradation effects in a simple manner. Plasma compatibility implies at least the short-term acceptance of charged species, plasma-UV radiation, vacuum and elevated temperatures. Otherwise, effects on geometrical dimensions, chemical bonds, fluorescence efficiency and plastic-elastic properties are expected. The plasma compatibility of monodisperse fluorescent-labeled particles to microwave excitation was evaluated by means of microscopic and spectroscopic investigation methods (light, fluorescence, confocal, atomic force microscopy and FTIR). This study comprises particles of different materials (SiO2, PMMA, PS, MF) and sizes (from 50 nm to 10 μm). A special preparation technique ensures that smallest geometry changes of particles can be measured by atomic force microscopy. For the selected plasma conditions (P = 600 W, f = 2.46 GHz, d = 10 cm) and an exposure time of 10 minutes, the geometry of SiO2 particles (approx. 1.7 μm) remains nearly unchanged, whereas PS particles shrink in diameter by 6% and PMMA particles by 11%. For selected core-particles (SiO2, MF) with fluorescencemarked (rhodamine) shell-polyelectrolytes no remarkable plasma degradation of the fluorescence intensity was observed for the above mentioned plasma conditions, however a doubling of exposure time already results in a significant decrease in intensity. Two different injection systems have been studied for the particle injection into the plasma deposition process. One of the selected systems also proves process compatibility regarding the expected pressure differences upon injection. T2 - PARTEC 2016, International Congress on Particle Technology CY - Nürnberg, Germany DA - 19.04.2016 KW - plasma dispersion layers KW - functional PVD coatings KW - particle injection PY - 2016 SN - 978-3-18-092283-6 SN - 0083-5560 SP - 6. Applications of Particle Technology/6.11_Beck_Uwe PB - VDI Wissensforum GmbH CY - Düsseldorf AN - OPUS4-37265 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mitzkus, Anja A1 - Sahre, Mario A1 - Reinstädt, Philipp A1 - Griepentrog, Michael A1 - Beck, Uwe A1 - Köppe, Enrico A1 - Bartholmai, Matthias A1 - Basedau, Frank A1 - Hofmann, Detlef A1 - Gong, Xin A1 - Schukar, Vivien T1 - Altbekannter Watts-Elektrolyt, junge Hightech-Anwendung, Nickel- und Nickel-Eisen-Schichten als magnetostriktive Aktorschicht auf faseroptischen Sensoren N2 - Durch faseroptische Sensoren können Bauteile im Einsatz kontinuierlich überwacht und frühzeitig Informationen über Materialveränderungen gewonnen werden. Mittels einer magnetostriktiven Aktorschicht, welche den Sensor umhüllt, kann nun auch die korrekte Sensorfunktion jederzeit kontrolliert werden. Als Aktorschicht eignet sich galvanisch abgeschiedenes reines Nickel oder Nickel-Eisen in der Zusammensetzung 50:50. Um diese haftfest mit dem Sensor zu verbinden wurde ein ECD/PVD-Kombinationsschichtsystem entwickelt. Die mechanischen Eigenschaften der ECD-Schicht können sowohl mit einer auf die Fasergeometrie angepassten instrumentierten Eindringprüfung als auch einem 2-Punkt-Biegeversuch bestimmt werden. KW - Faseroptik-Sensoren KW - ECD-Aktorschicht KW - PVD-Haftfestigkeit KW - Nickel-/Nickel-Eisen- Magnetostriktion PY - 2016 SN - 2195-5891 SN - 2195-5905 VL - 12 SP - 1 EP - 4 AN - OPUS4-39129 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe T1 - Plasma compatibility of particles for functional PVD-coatings by ex-situ injection N2 - The validation of the plasma compatibility of particles is a prerequisite for their application in plasma dispersion layers. The goal is the realization of functional add-on features on surfaces, in films and coatings. Although intended applications primarily address nanoparticles, the compatibility tests were carried out at first with particles in the lower micrometer range in order to investigate material-, fluorescent marker- or surface-based degradation effects in a simple manner. Plasma compatibility implies at least the short-term acceptance of charged species, plasma-UV radiation, vacuum and elevated temperatures. Otherwise, effects on geometrical dimensions, chemical bonds, fluorescence efficiency and plastic-elastic properties are expected. The plasma compatibility of monodisperse fluorescent-labeled particles to microwave excitation was evaluated by means of microscopic and spectroscopic investigation methods (light, fluorescence, confocal, atomic force microscopy and FTIR). This study comprises particles of different materials (SiO₂, PMMA, PS, MF) and sizes (from 50 nm to 10 μm). A special preparation technique ensures that smallest geometry changes of particles can be measured by atomic force microscopy. For the selected plasma conditions (P = 600 W, f = 2.46 GHz, d = 10 cm) and an exposure time of 10 minutes, the geometry of SiO₂ particles (approx. 1.7 μm) remains nearly unchanged, whereas PS particles shrink in diameter by 6% and PMMA particles by 11%. For selected core-particles (SiO₂, MF) with fluorescencemarked (rhodamine) shell-polyelectrolytes no remarkable plasma degradation of the fluorescence intensity was observed for the above mentioned plasma conditions, however a doubling of exposure time already results in a significant decrease in intensity. Two different injection systems have been studied for the particle injection into the plasma deposition process. One of the selected systems also proves process compatibility regarding the expected pressure differences upon injection T2 - PARTEC 2016 - International Congress on Particle Technology CY - Nürnberg, Germany DA - 19.04.2016 KW - plasma dispersion layers KW - functional PVD coatings KW - particle injection PY - 2016 AN - OPUS4-37269 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Westphal, Anja T1 - Altbekannter Watts-Elektrolyt, junge Hightech-Anwendung: Ni- und NiFe-Schichten als magnetostriktive Aktorschicht auf faseroptischen Sensoren N2 - Durch den Einsatz von eingebetteten faseroptischen Sensoren können Bauteile überwacht und frühzeitig Informationen über Materialveränderungen gewonnen werden. Um die Zuverlässigkeit eines solchen Sensors gewährleisten zu können, ist es wichtig, die korrekte Funktion des Sensors im Verbund mit einer Werkstoff-Matrix on-line und in-situ überwachen zu können. Im Rahmen des DFG-Projekts FAMOS² (FAser-basierter Magneto-Optischer SchichtSensor) wurde ein selbstdiagnose-fähiger Schichtsensor entwickelt, welcher mit Hilfe einer magnetostriktiven Aktorschicht validiert werden kann. Durch eine Kombination aus PVD (physical vapour deposition) und ECD (electro-chemical deposition) wird die Aktorschicht auf faseroptischen Sensoren haftfest abgeschieden. Ein äußeres Magnetfeldes dehnt die Aktorschicht und damit auch die Faser reversibel. Diese Dehnung führt zu einer Verschiebung der Bragg-Wellenlänge, welche direkt mit der Stärke des zu messenden Magnetfeldes korreliert. Ein etwa 100 Nanometer dünnes PVD-Schichtsystem aus Chrom und Kupfer dient zunächst als Haftvermittler zwischen Glasfaser und ECD-Schicht. Um eine rotationssymmetrische Schichtabscheidung zu erhalten, erfolgt während der PVD-Beschichtung eine Rotation der Faser. In einem klassischen Watts-Elektrolyten wird dann im zweiten Schritt die eigentliche etwa 30 Mikrometer dicke ECD-Aktorschicht auf die PVD-Schicht abgeschieden. Reine Ni-Schichten werden mit NiFe-Legierungen verglichen. Die Geometrie der Faser stellt für die Herstellung und Charakterisierung der Schichten auf der einen Seite eine besondere Herausforderung dar, bietet aber zugleich auch neue experimentelle Möglichkeiten. So kann ggf. die Entstehung von Spannungen in der Schicht während der ECD-Abscheidung in-situ verfolgt werden, indem die Wellenlängenverschiebung aufgrund der Dehnung des Bragg-Gitters optisch gemessen wird. Die Anpassung der Beschichtungsverfahren an die Fasergeometrie sowie die Charakterisierung und die Eigenschaften der ECD-Schicht werden diskutiert. Insbesondere wird auf den Elastizitätsmodul der Aktorschicht eingegangen, wobei Werte aus der Nanoindentation und dem 2-Punkt-Biegeversuch mit der beschichteten Faser als Biegebalken verglichen werden. T2 - ZVO-Oberflächentage CY - Garmisch-Partenkirchen, Germany DA - 21.09.2016 KW - Selbstdiagnosefähiger FBG-Sensor KW - ECD/PVD-Kombinations-Schichtsystem KW - Magnetostriktive Ni- und NiFe-Schicht KW - Nanoindentation KW - 2-Punkt-Biegeversuch PY - 2016 AN - OPUS4-37505 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sahre, Mario T1 - Electroplated magnetostrictive actuator layer enabling the external diagnosis of strain sensors N2 - Embedded fibre-opticaloptical strain sensors are suitable for structural health monitoring. In order to validate long-term performance (e.g.sensors integrated in airplane wings or wind power turbine blades) an external diagnostics is required. A strain-detecting region of the optical fibre, the fibre Bragg grating (FBG, is encased by a magnetostrictive layer system serving as actuator. For the validation of the correct sensor function, an external magnetic field introduces mechanical strain resulting in a defined shift of the Bragg wavelength. The layer system is realized by acombined PVD /ECD process optimized regarding magnetostrictive and mechanical properties. The long -term stability of layer adhesion and actuator function has been verified. T2 - 12. Thementage Grenz- und Oberflächentechnik (ThGOT) und das 5. Kolloquium Dünne Schichten in der Optik CY - Zeulenroda, Germany DA - 14.03.2017 KW - Magnetostrictive actuator layer KW - PVD /ECD process KW - Magnetostrictive layer KW - Strain sensors PY - 2017 AN - OPUS4-41800 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - Tribological performance of titanium samples oxidized by fs-laser radiation, thermal heating, or electrochemical anodization N2 - Commercial grade-1 titanium samples (Ti, 99.5% purity) were treated using three alternative methods, i.e., fs-laser processing in air, thermal heat treatment in an oven, or anodization in an electrochemical bath, all resulting in the formation of differently conditioned superficial oxide layers. The laser processing was carried out by a Ti:sapphire laser (pulse duration 30 fs, central wavelength 790 nm, pulse repetition rate 1 kHz) in a regime of generating laser-induced periodic surface structures (LIPSS). The experimental conditions (laser fluence, spatial spot overlap) were optimized in a sample-scanning geometry for the processing of several square-millimetres large surface areas covered homogeneously by these nanostructures. The thermal processing in the oven was done at two different temperatures, while the electrochemical anodization was performed at room temperature, aiming to generate different polymorphs of titanium oxide at similar oxide layer thickness. The irradiated surface regions were characterized by optical and scanning electron microscopy, and micro Raman spectroscopy. The tribological performance of the differently treated titanium surfaces was characterized in the regime of mixed friction by reciprocating sliding tests against a sphere of hardened steel in un-additivated paraffin oil and fully formulated engine oil as lubricants. The specific tribological performance of the differently treated surfaces is discussed on the basis of possible physical and chemical mechanisms. T2 - International Conference on Laser Ablation, COLA 2017 CY - Marseille, France DA - 03.09.2017 KW - Femtosecond laser KW - Oxidation KW - Laser-induced periodic surface strcutures, LIPSS KW - Friction KW - Wear PY - 2017 AN - OPUS4-42032 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sachse, René T1 - Operando electrochemical spectroscopic ellipsometry: Material properties of highly active mesoporous IrOx films revealed under realistic OER conditions N2 - Hydrogen production via water electrolysis will be an essential cornerstone in development of sustainable, fossil-free fuel and chemical production on a global scale. The activity and stability of each catalyst is highly dependent on the properties of the coating, i.e., phase composition, crystallinity, accessible surface area, and many other factors. The key to developing improved catalysts is a better understanding of the relationships between their performance, stability, and physicochemical properties. However, these relationships can be complex and are also strongly influenced by the reaction environment. Therefore, operando analysis of the catalyst material during catalysis at realistic potentials and current densities is highly desirable. However, many analytical techniques cannot be applied in liquid environments at realistic potentials and current densities. We propose environmental ellipsometric analysis in a dedicated electrochemical flow cell as a method to evaluate gas evolution reactions operando under realistic working conditions. Figure 1 illustrates schematically the developed technique. Key factors to success are highly active model-type catalysts, a suitable sample environment, and a deep understanding of the appropriate model development, as well as concise cross validation with numerous other analytical techniques. The method was developed and validated by analyzing a calcination series (300 – 600 °C) of mesoporous templated IrOx films ex-situ and operando under oxygen evolution reaction (OER) conditions. The employed environmental electrochemical spectroscopic ellipsometric (ECSE) analysis revealed during OER the change of optical and electronic properties, i.e. the dielectric functions, resistivity and band-to-band transitions (p-d band transitions). Film thickness and porosity were validated by means of scanning electron microscopy (SEM), X-ray reflectometry (XRR) or ellipsometric porosimetry (EP), electrical and electronic properties by means of conductivity measurements, X-ray photoelectron spectroscopy (XPS) or UV-Vis-NIR absorption spectroscopy. The electronic structures of the catalysts from valence electron energy loss spectra (VEELS) derived from ε1 and ε2 from SE measurements reveal a direct correlation with electrochemical activities in OER. In the presentation reversible and irreversible potential-dependent changes of the catalyst properties during operation will be discussed along with the dynamics of gas formation, transport and dissolution at different potentials. T2 - 11th Workshop Ellipsometry (WSE 11) CY - Steyr, Austria DA - 06.09.2021 KW - Ectrocatalysis KW - Mesoporous iridium oxide films KW - Non-destructive operando analysis KW - Oxygen evolution reaction KW - Spectroscopic ellipsometry PY - 2021 AN - OPUS4-53915 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sachse, René T1 - Operando electrochemical spectroscopic ellipsometry: Material properties of highly active mesoporous IrO IrOxfilms revealed under realistic OER conditions N2 - Rising energy demand and the impending climate change require the development of a sustainable, fossil-free fuel and chemical production on a global scale. Hydrogen production via water electrolysis will be a fundamental cornerstone in this endeavor. The activity and stability of respective electrode coatings strongly depends on the coating's properties, i.e. phase composition, crystallinity, electrical conductivity, accessible surface, wettability and many other factors. The key to the development of improved catalysts is a better understanding of the relations between their performance, stability and physicochemical properties. However, those relations can be complex, and are strongly influenced also by the reaction environment. Hence, operando analysis of the catalyst material during catalysis at realistic potentials and current densities is highly desirable. Yet, many analytical techniques cannot be applied in liquid environments at realistic potentials and current densities. We propose environmental ellipsometric analysis in a dedicated electrochemical flow cell as a new method to evaluate gas evolution reactions operando under realistic working conditions. Figure 1 illustrates schematically the developed technique. Key factors to success are highly active model-type catalysts with template-controlled porosity, a suitable sample environment, a deep understanding of the spectroscopic method and respective model development, as well as concise cross validation with numerous other analytical techniques. The method was developed and validated by analyzing a calcination series (300 - 600°C) of mesoporous templated IrOx films ex-situ and operando under oxygen evolution reaction (OER) conditions. The employed environmental electrochemical spectroscopic ellipsometric analysis (ECSE) revealed during OER the change of optical and electronic properties, i.e. the dielectric functions (real ε1 and imaginary part ε2), electrical and electronic properties such as resistivity (ρ) and band-to-band transitions (p-d band transitions). Film thickness and porosity were validated by means of scanning electron microscopy (SEM), X-ray reflectometry (XRR) or ellipsometric porosimetry (EP), electrical and electronic properties by means of conductivity measurements, X-ray photoelectron spectroscopy (XPS) or UV-Vis-NIR absorption spectroscopy. The electronic structures of the catalysts from valence electron energy loss spectra (VEELS) derived from the real (ε1) and imaginary part (ε2) of the dielectric function from SE measurements reveal a direct correlation with electrochemical activities in OER. In the presentation reversible and irreversible potential-dependent changes of the catalyst properties during operation will be discussed along with the dynamics of gas formation, transport and dissolution at different potentials. T2 - 54. Jahrestreffen deutscher Katalytiker CY - Online meeting DA - 16.03.2021 KW - Spectroscopic ellipsometry KW - Electrocatalysis KW - Oxygen evolution reaction KW - Mesoporous iridium oxide films KW - Non-destructive operando analysis PY - 2021 AN - OPUS4-52928 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sachse, René T1 - Operando electrochemical spectroscopic ellipsometry: Material properties of highly active mesoporous IrO IrOxfilms revealed under realistic OER conditions N2 - Rising energy demand and the impending climate change require the development of a sustainable, fossil-free fuel and chemical production on a global scale. Hydrogen production via water electrolysis will be a fundamental cornerstone in this endeavor. The activity and stability of respective electrode coatings strongly depends on the coating's properties, i.e. phase composition, crystallinity, electrical conductivity, accessible surface, wettability and many other factors. The key to the development of improved catalysts is a better understanding of the relations between their performance, stability and physicochemical properties. However, those relations can be complex, and are strongly influenced also by the reaction environment. Hence, operando analysis of the catalyst material during catalysis at realistic potentials and current densities is highly desirable. Yet, many analytical techniques cannot be applied in liquid environments at realistic potentials and current densities. We propose environmental ellipsometric analysis in a dedicated electrochemical flow cell as a new method to evaluate gas evolution reactions operando under realistic working conditions. Figure 1 illustrates schematically the developed technique. Key factors to success are highly active model-type catalysts with template-controlled porosity, a suitable sample environment, a deep understanding of the spectroscopic method and respective model development, as well as concise cross validation with numerous other analytical techniques. The method was developed and validated by analyzing a calcination series (300 - 600°C) of mesoporous templated IrOx films ex-situ and operando under oxygen evolution reaction (OER) conditions. The employed environmental electrochemical spectroscopic ellipsometric analysis (ECSE) revealed during OER the change of optical and electronic properties, i.e. the dielectric functions (real ε1 and imaginary part ε2), electrical and electronic properties such as resistivity (ρ) and band-to-band transitions (p-d band transitions). Film thickness and porosity were validated by means of scanning electron microscopy (SEM), X-ray reflectometry (XRR) or ellipsometric porosimetry (EP), electrical and electronic properties by means of conductivity measurements, X-ray photoelectron spectroscopy (XPS) or UV-Vis-NIR absorption spectroscopy. The electronic structures of the catalysts from valence electron energy loss spectra (VEELS) derived from the real (ε1) and imaginary part (ε2) of the dielectric function from SE measurements reveal a direct correlation with electrochemical activities in OER. In the presentation reversible and irreversible potential-dependent changes of the catalyst properties during operation will be discussed along with the dynamics of gas formation, transport and dissolution T2 - E MRS 2021 SPRING MEETING CY - Online meeting DA - 31.05.2021 KW - Spectroscopic ellipsometry KW - Ectrocatalysis KW - Oxygen evolution reaction KW - Mesoporous iridium oxide films KW - Non-destructive operando analysis PY - 2021 AN - OPUS4-52929 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - Chemical and topographical changes upon sub-100-nm LIPSS formation on titanium alloy N2 - Laser-induced periodic surface structures (LIPSS) have gained remarkable attention as they represent a universal phenomenon that is often accompanying laser-processing. Such LIPSS enable a large variety of different surface functionalizations for applications in the fields of optics, fluidics, tribology, or medicine. Moreover, so-called “high spatial frequency LIPSS” (HSFL) provide an appealing and straightforward way for surface nanostructuring featuring spatial periods even below 100 nm – far beyond the optical diffraction limit. However, the imposed surface functionalities are usually caused by both, topographic and chemical surface alterations. For exploring these effects in detail, multi-method characterizations were performed here for HSFL on processed Ti- 6Al- 4V alloy upon irradiation with near-infrared ps-laser pulses (1030 nm wavelength, ~1 ps pulse duration, 1 – 400 kHz pulse repetition rate) under different laser and scan processing conditions. The sample characterization involved morphological and topographical investigations by scanning electron microscopy (SEM), atomic force microscopy (AFM), stylus profilometry (SP), and white light interference microscopy (WLIM), as well as near-surface chemical analyses by X-ray photoelectron spectroscopy (XPS), hard X-ray photoelectron spectroscopy (HAXPES) and depth-profiling time-of-flight secondary ion mass spectrometry (TOF-SIMS). The results allow to qualify the laser ablation depth, the geometrical HSFL characteristics and provide detailed insights into the depth extent and the nature of the ps-laser-induced near-surface oxidation. Significance for medical applications will be outlined. T2 - E-MRS Spring Meeting 2023 CY - Strasbourg, France DA - 29.05.2023 KW - Laser-induced periodic surface structures (LIPSS) KW - Ultrashort laser processing KW - Hard X-ray photoelectron spectroscopy (HAXPES) KW - Time-offlight secondary ion mass spectrometry (ToF-SIMS) KW - Ti6Al4V alloy PY - 2023 AN - OPUS4-58531 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Florian, Camilo T1 - Silicon surface amorphization and re-crystallization via single femtosecond laser pulses N2 - Silicon is the material responsible for most of the technological developments during the past century, making it one of the most studied materials along different disciplines. However, there are still unturned stones regarding its superficial re-solidification after femtosecond laser-induced local melting. In this presentation, we report irradiation experiments with single femtosecond pulses (790 nm, 30 fs) with a spatially Gaussian distribution on two different types of silicon with orientations <111> and <100>. The surface modifications were studied in detail via different techniques, including optical microscopy, atomic force microscopy, spectroscopic imaging ellipsometry, energy dispersive X-ray spectroscopy and high-resolution transmission electron microscopy. We quantitatively estimate the resulting radial amorphous layer depth profiles with maximum thicknesses around some tenths of nanometers for fluences in between the melting and ablation thresholds. In particular, spectroscopic imaging ellipsometry (SIE) allowed fast data acquisition using multiple wavelengths to provide experimental measurements for calculating the nanometric radial amorphous layer thickness profiles with micrometric lateral resolution based on a thin-film layer model. SIE proved to be capable of detecting and measuring nanometric structural and chemical modifications (oxidation) on the studied laser spots. The accuracy of the SIE-based calculations is verified experimentally by characterizing an in-depth material lamella via high-resolution transmission electron microscopy (HRTEM) and energy dispersive X-ray spectroscopy (STEM-EDX). For completeness, we present a mathematical modelling for the melt layer thickness considering different optical absorption processes including one photon absorption, two photon absorption and free-carrier absorption, highlighting the relevance of the latter one in the femtosecond laser-induced melting of silicon. T2 - 28th International Conference on Advanced Laser Technologies (ALT'21) CY - Online meeting DA - 06.09.2021 KW - Silicon KW - Femtosecond laser KW - Phase transitions KW - Spectroscopic imaging ellipsometry KW - Transmission electron microscopy PY - 2021 AN - OPUS4-53235 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duwe, M. T1 - Thickness Profiling of the Superficial Amorphization and Re-Crystallization of Silicon Induced by Femtosecond Laser Pulses N2 - Crystalline Silicon undergoes a complex phase-change dynamic of melting, amorphization, ablation and re-crystallization upon irradiation with high intensity ultra-short laser pulses [1]. The final state of such a modified surface spot depends on many factors, most notably the local fluence and the surface’s crystal orientation. In this study, we induced superficial structure and phase changes in Silicon <111> and <100> wafers using single femtosecond laser pulses (790 nm, 30 fs) for a range of different peak fluences. The resulting surface modifications were studied in great detail using a number of different techniques, including spectroscopic imaging ellipsometry (SIE), atomic force microscopy, high-resolution transmission electron microscopy (HRTEM), and energy dispersive X-ray spectroscopy within scanning transmission electron microscopy (STEM-EDX). Playing a pivotal role in this work, SIE provided non-destructive measurements for the calculation of the radial amorphous layer-thickness profiles of the irradiated spots using a two-layer thin-film model (Silicon dioxide and amorphous Silicon on a crystalline Silicon substrate). The measurements further allowed for the analysis of the oxide-layer modifications induced by the laser treatment. The results of the SIE-calculations were cross-checked by an in-depth material lamella via HRTEM and STEM-EDX. T2 - 11th Workshop Ellipsometry (WSE 11) CY - Steyr, Austria DA - 06.09.2021 KW - Femtosecond Laser KW - Spectroscopic imaging ellipsometry KW - Amorphization KW - Ablation KW - Re-crystallization PY - 2021 AN - OPUS4-53363 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - Chemical and structural changes at the surface of titanium materials upon irradiation with near-infrared ultrashort laser pulses N2 - Due to its large strength-to-weight ratio and excellent biocompatibility, titanium materials are of paramount importance for medical applications, e.g. as implant material for protheses. In this work, the evolution of various types of laser-induced micro- and nanostructures emerging on titanium or titanium alloys upon irradiation by near-infrared ultrashort laser pulses (925 fs, 1030 nm) in air environment is studied for various laser fluence levels, effective number of pulses and at different pulse repetition rates (1 – 400 kHz). The morphologies of the processed surfaces were systematically characterized by optical and scanning electron microscopy (OM, SEM). Complementary white-light interference microscopy (WLIM) revealed the corresponding surface topographies. Chemical and structural changes were analysed through depth-profiling time-of-flight secondary ion mass spectrometry (TOF-SIMS) and X-ray diffraction (XRD) analyses. The results point towards a remarkable influence of the laser processing parameters on the surface topography, while simultaneously altering the near-surface chemistry via laser-induced oxidation effects. Consequences for medical applications are outlined. T2 - E-MRS Spring Meeting 2022 CY - Online meeting DA - 30.05.2022 KW - Laser-induced periodic surface structures (LIPSS) KW - Surface functionalization KW - ToF-SIMS KW - Chemical analysis KW - Titanium PY - 2022 AN - OPUS4-54931 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - Chemical analyses of ps-laser generated LIPSS and Spikes on titanium alloy by HAXPES, XPS, and depth-profiling TOF-SIMS N2 - Laser-induced periodic surface structures (LIPSS) and their combination with self-ordered microstructures forming hierarchical Spikes enable a large variety of different surface functionalizations for applications in the fields of optics, fluidics, tribology, or medicine. Moreover, high spatial frequency LIPSS (HSFL) provide an appealing and straightforward way for surface nanostructuring featuring spatial periods even below 100 nm – far beyond the optical diffraction limit. However, the imposed surface functionalities are usually caused by both, topographic and chemical surface alterations. For exploring these effects in detail, multi-method characterizations were performed here for HSFL and hierarchical Spikes processed on Ti-6Al-4V alloy upon irradiation with near-infrared ps-laser pulses (1030 nm wavelength, ~1 ps pulse duration, 1 – 400 kHz pulse repetition rate) under different laser and scan processing conditions. The following sample characterization involved morphological and topographical investigations by scanning electron microscopy (SEM), atomic force microscopy (AFM), stylus profilometry (SP), and white light interference microscopy (WLIM), as well as near-surface chemical analyses by X-ray photoelectron spectroscopy (XPS), hard X-ray photoelectron spectroscopy (HAXPES) and depth-profiling time-of-flight secondary ion mass spectrometry (TOF-SIMS). The results allow to qualify the laser ablation depth, the geometrical HSFL/Spikes characteristics and provide detailed insights into the depth extent and the nature of the ps-laser-induced near-surface oxidation arising from the laser-processing in ambient air and into the relevance of heat-accumulation effects at high pulse repetition rates. Moreover, the direct comparison of the HAXPES and XPS data reveals the role of surface-covering organic contaminants adsorbed from the ambient atmosphere without the uncertainties and potential sputter reduction potentially caused by ion-sputter depth profiling. T2 - 11th International LIPSS Workshop CY - Madrid, Spain DA - 27.09.2023 KW - Laser-induced periodic surface structures (LIPSS) KW - Ultrafast laser processing KW - Hard X-ray photoelectron spectroscopy (HAXPES) KW - Time-of-flight secondary ion mass spectrometry (ToF-SIMS) KW - Ti6Al4V alloy PY - 2023 AN - OPUS4-58532 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - Chemical and topographical analyses of ps-laser generated HSFL on titanium alloy N2 - Laser-induced periodic surface structures (LIPSS) enable a large variety of different surface functionalizations for applications in the fields of optics, fluidics, tribology, or medicine. Moreover, high spatial frequency LIPSS (HSFL) provide an appealing and straightforward way for the generation of surface nanostructures featuring spatial periods even below 100 nm – far beyond the optical diffraction limit. However, the imposed surface functionalities are usually caused by both, topographic and chemical surface alterations. For exploring these effects in detail, multi-method characterization was performed here for HSFL processed on Ti-6Al-4V alloy upon irradiation with near-infrared ps-laser pulses (1030 nm wavelength, ~1 ps pulse duration, 1 – 400 kHz pulse repetition rate) under different scan processing conditions. The subsequent sample characterization involved morphological and topographical investigations by scanning electron microscopy (SEM), atomic force microscopy (AFM), stylus profilometry (SP), as well as near-surface chemical analyses by X-ray photoelectron spectroscopy (XPS), hard X-ray photoelectron spectroscopy (HAXPES) and depth-profiling time-of-flight secondary ion mass spectrometry (TOF-SIMS). The results allow to qualify the laser ablation depth, the geometrical HSFL characteristics and provide detailed insights into the depth extent and the nature of the ps-laser-induced near-surface oxidation arising from the laser-processing in ambient air and into the relevance of heat-accumulation effects at high pulse repetition rates. Moreover, the direct comparison of the HAXPES and XPS data reveals the role of surface-covering organic contaminants adsorbed from the ambient atmosphere without ion-sputter depth profiling. Furthermore, reduction of the oxides by sputtering can be avoided. T2 - SPIE Photonics Europe 2024 Conference, Symposium "Lasers and Photonics for Advanced Manufacturing" CY - Strasbourg, France DA - 07.04.2024 KW - Laser-induced periodic surface structures (LIPSS) KW - Ultrafast laser processing KW - Nanostructures KW - Chemical analyses PY - 2024 UR - https://spie.org/photonics-europe/presentation/Chemical-and-topographical-analyses-of-ps-laser-generated-high-spatial/13005-69#_=_ AN - OPUS4-59853 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - John, Elisabeth T1 - Towards a high-entropy alloy thin-film reference material N2 - Analyzing materials composed of multiple elements with spectroscopic techniques such as X-ray Photoelectron Spectroscopy (XPS), Auger-Electron Spectroscopy (AES) or Electron Probe Microanalysis (EPMA), can be challenging due to spectral overlap. Moreover, each analytical method introduces its own set of challenges, e.g., the strong secondary fluorescence effect for neighbor elements in EPMA, thus, making the accurate elemental quantification in such materials difficult. When the material is available as thin film, additional constraints are inherently present. To provide a reference material for these analytical challenges high entropy alloys (HEAs) are excellent candidates. Currently, there is no thin film reference available containing more than 2 elements. Unlike traditional alloys, which typically consist of one or two main elements and smaller amounts of secondary elements, HEAs are characterized by the presence of multiple principal elements in almost equal proportions. This unique composition results in a high degree of disorder at the atomic level, leading to exceptional mechanical, physical, and often unexpected properties. HEAs have garnered significant attention in materials science and engineering due to their potential applications in a wide range of industries, from aerospace and automotive to electronics and renewable energy. For the preparation of a dedicated thin film reference material, we have chosen to prepare HEAs by magnetron sputtering, since it is not associated with elemental segregation that may occur due to the high configurational entropy of HEAs, which promotes atomic rearrangements. Our goal was to prepare films with a homogeneous thickness and defined chemical composition to be analyzed by various methods dedicated to surface analysis. The material, consisting of titanium, chromium, manganese, iron, and nickel was deposited as film on silicon substrates - to our knowledge the first HEA thin film of this type reported in literature. A set of different thickness of the films was chosen, on the one hand to facilitate the analysis with different techniques, and on the other side to evaluate the limitations of the respective methods. The films morphology was characterized as prepared by SEM followed by the analysis of their 2D compositional homogeneity by EDX, XRF, ToF-SIMS and XPS. in-depth chemical composition was evaluated by ToF-SIMS and AES. The outcomes of analyzing the initial batches of films will be presented. T2 - European Conference on Applications Surface and Interface Analysis (ECASIA 2024) CY - Gothenburg, Sweden DA - 10.06.2024 KW - High-entropy alloy KW - Thin film KW - Magnetron sputtering PY - 2024 AN - OPUS4-60455 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schusterbauer, Robert T1 - Correlative chemical imaging to reveal the nature of different commercial graphene materials N2 - Since the original report in 2004 by Novoselov and Geim, Graphene gained incredible attention due to its fascinating properties. In the past 20 years, the synthesis and functionalization of graphene has evolved significantly[3]. Different synthesis techniques were developed which led to other graphenerelated materials such as graphene oxide (GO) or elemental-doped graphene. Further chemical functionalization can enhance but also alter or reduce specific properties of the graphene. To reveal the nature of these materials a proper physico‑chemical characterization with different analytical techniques is crucial. Single-layer GO flakes kindly provided by Graphenea (Spain) were prepared for systematic image analysis. These flakes were disposed on an alignment-marked SiO2 substrate and correlatively imaged by scanning electron microscopy (SEM), atomic force microscopy (AFM), X-ray photoelectron spectroscopy (XPS), time-of-flight secondary ion mass spectrometry (ToF-SIMS) and Raman spectroscopy. The high lateral resolution and/ or extreme surface sensitivity of the mentioned techniques is necessary to explore monolayers. The ToF-SIMS images match well with the SEM and AFM images and provide information about the chemistry. With 2D Raman spectroscopy it is possible to differentiate between the number of stacked single-layer flakes. This is visualized in a 3D image (Figure b). Well-defined GO flakes could be used as a reference material for imaging of graphene-like structures but also of other types of 2D materials. In addition to these monolayer GO flakes, commercial graphene-containing inks (Haydale) with a more complex morphology were also correlatively imaged. ToF-SIMS and SEM images were merged to identify the origin of different chemical fragments. The findings correlate closely with the expectation that the specific functionalizations (with fluorine and nitrogen as marker elements) are present only on the graphene flakes as presumed from the SEM images. Energy-dispersive X-ray spectroscopy (EDX) supports these results, yet with a much lower sensitivity compared to ToF-SIMS. T2 - MaterialsWeek 2024 CY - Limassol, Cyprus DA - 17.06.2024 KW - Graphene oxide flakes KW - ToF-SIMS KW - SEM KW - Raman KW - Correlative imaging PY - 2024 AN - OPUS4-60681 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Matthews, Lauren T1 - Approaches to Surface Analysis of Modified Quartz Nanopipettes N2 - Nanopipettes are a type of solid-state nanopore with needle-like geometry. Their applications range from imaging, sensing, diagnostics, and use as injectors. The response of nanopipette sensors is highly dependent on the size, geometry and chemical properties of the sensing region. As they are increasingly tuned and modified for specific analytes, a better understanding of the surface chemistry and morphology of the inner channel is necessary. With the aim of developing a comprehensive approach for characterisation of such nanopipettes, this research focuses on combining surface-sensitive analysis methods with advanced sample preparation techniques. Quartz substrates were modified by gas phase silanization, a well-utilised technique in the field to enhance performance of nanopipettes, and further functionalised with a metal bis thiolate complex, to aid in chemical analysis. The sample characterisation involved scanning electron microscopy (SEM), low-energy dispersive x-ray spectroscopy (EDX), time-of-flight secondary ion mass spectrometry (ToF-SIMS) and Auger electron spectroscopy (AES). Using focused ion beam (FIB) milling under gentle conditions, the inner surface of quartz nanopipettes was exposed whilst preserving the integrity of the overall structure (see figure). Owing to the challenging analysis conditions, modification and analysis of flat quartz substrates has been performed in parallel for optimisation purposes. The results demonstrate the first steps towards full characterisation of nanopipettes at the nanoscale, notably with access to the inner channel. The methods used here can be applied to gain further understanding of the response of these sensors to complex analytes and allow for the study of different surface functionalisations at the all-important sensing region. T2 - European Conference on Applications of Surface and Interface Analysis (ECASIA 2024) CY - Gothenburg, Sweden DA - 09.06.2024 KW - Quartz nanopipettes KW - Nanopipette modification KW - Silanization KW - Surface analysis KW - Focussed ion beam PY - 2024 AN - OPUS4-60447 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Matthews, Lauren T1 - Approaches to Surface Analysis of Modified Quartz Nanopipettes N2 - Nanopipettes are a type of solid-state nanopore with needle-like geometry. Their applications range from imaging, sensing, diagnostics, and use as injectors. The response of nanopipette sensors is highly dependent on the size, geometry and chemical properties of the sensing region. As nanopipettes are increasingly tuned and modified for specific analytes, a better understanding of the surface chemistry and morphology of the inner channel is necessary. For exploring these effects, quartz nanopipettes were modified by gas phase silanization, a well-utilised technique in the field to enhance performance of nanopipettes, and further functionalised with a metal bis thiolate complex, to aid in chemical analysis. The inner channel of the sensing region was exposed with focused ion beam (FIB) milling as a dedicated sample preparation method for nanoscale surface analysis. The sample characterisation involved scanning electron microscopy (SEM), Auger electron spectroscopy (AES) and low-energy energy dispersive x-ray spectroscopy (EDX). The results demonstrate the first steps towards full characterisation of nanopipettes at the nanoscale, notably with access to the inner channel. The methods used here can be applied to gain further understanding of the response of these sensors to complex analytes, and allow for the study of different surface functionalisation at the all-important sensing region. T2 - 2024 Spring Meeting of the European Materials Research Society (E-MRS) CY - Strasbourg, France DA - 27.05.2024 KW - Nanopipettes KW - FIB KW - Surface analysis KW - Surface modification KW - Silanisation PY - 2024 AN - OPUS4-60449 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe T1 - Plasma Germany, Fachausschuss Normung, Berichtszeitraum Frühjahr 2018 - Herbst 2018 N2 - Der Vortrag gibt den aktuellen Stand der Normung im Bereich der Oberflächen-technik insbesondere der Oberflächenanalytik und der Oberflächenmess- und -prüftechnik wider. Vorgestellt wird der Status technischer Berichte, Normenentwürfe und Normen u.a. zur Charakterisierung von funktionellen Glasoberflächen für bioanalytische Anwendungen, zur Messung der Schichtdicke von Nanomaterialien mittels Ellipsometrie, zur Kalibrierung von Interferometern und Interferenzmikroskopen für die Formmessung, zur Rockwelleindringprüfung zur Bewertung der Schicht-haftung, zu den Grundlagen der Ellipsometrie, zur Messung der Schichtdicke mittels Wirbelstromverfahren, zur Schichtpotentialmessung von Mehrfach-Nickelschichten, zu Filtern und Augenschutzgeräten gegen Laserstrahlung sowie zur Bestimmung der Schichthaftung mittels Zugversuch. T2 - Fachausschuss Normung, Herbstsitzung CY - Jena, Germany DA - 06.11.2018 KW - Stand der Normung KW - Oberflächentechnik KW - Oberflächenanalytik KW - Oberflächenmesstechnik KW - Oberflächenprüftechnik PY - 2018 AN - OPUS4-48894 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe T1 - Particles in PVD-coatings: Imperfection or functional add-on feature? N2 - The application of PVD-coatings ranges from mechanical engineering, i.e. thicker tribological coatings, to precision optics, i.e. thinner optical coatings. For physical vapor deposition (PVD) technologies such as evaporation, sputtering, ion beam assisted/driven deposition, vacuum is a prerequisite for two reasons: at first process-related ones (evaporation source, plasma discharge, and mean free path) and at second coating-related ones (pure, perfect, and dense films). Usually, the goal is a homogenous coating of defined stoichiometry and micro-structure without any imperfection. However, the implementation of micro- or nano-particles may occur accidentally or delibe-rately. Independent of the particle origin, there are two fundamental rules regarding coating functionality: at first, the larger the particle diameter to coating thickness ratio the more affected the functionality of the coating, and at second, the larger the material contrast in terms of the functional feature of interest the more affected the coating performance. Hence, embedded particles have to be avoided for the majority of thin films by all means. The unintended implementation of particles usually results in a malfunction of the coating from the beginning or is at least considered as a weak point of the coating creating a time-dependent defect under service conditions. The intended implementation of particles on surfaces and in coatings may create add-on features, topographic ones and functional ones, however, the facts mentioned hold true. Examples of particle-initiated coating defects are demonstrated in dependence on the origin and the field of application. Strategies for deliberate attachment/embedding of particles on surfaces/in coatings are discussed regarding process compatibility and coating integrity. For industrial applications, both the validation of process compatibility of particle injection and the plasma resistance of particles under vacuum and plasma conditions have to be confirmed. Further points of interest are the homogeneity of particle distribution and the avoidance of particle agglomeration which is still a crucial point for dry dispersed particles. So far, technical applications are limited to PVD hybrid coatings, plasma dispersion coatings are still a challenge except for applications where homogeneity is not required as in case of product authentication. T2 - ICMCTF 2018, International Conference on Metallurgical Coatings and Thin Films CY - San Diego, CA, USA DA - 23.04.2018 KW - PVD-coatings KW - PVD-processes KW - Unintended particle generation KW - Particles as imperfections KW - Deliberate particle implementation KW - Particles as add-on features PY - 2018 AN - OPUS4-44973 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe T1 - Faser-basierter magneto-optischer Schicht-Sensor zum Monitoring von Bauteilen N2 - In Glasfasern eingeschriebene Bragg-Gitter (FBG: fibre-based Bragg gratings) sind über die Verschiebung der Bragg-Wellenlänge in der Lage, Stauchungen und Dehnungen von Glasfasern hochgenau zu erfassen. In Kompositwerkstoffe eingebettete faseroptische Sensoren können Bauteile bezüglich ihrer mechanischen Integrität überwachen und früh-zeitig Informationen über Materialveränderungen gewinnen. Um die Zuverlässigkeit eines solchen Sensors zu gewährleisten, ist es wichtig, die korrekte Funktion des Sensors im Verbund mit der Werkstoff-Matrix on-line und in-situ sicherzu-stellen. Im Rahmen des DFG-Projekts FAMOS² (FAser-basierter Magneto-Optischer SchichtSensor) wurde ein selbstdiagnosefähiger Schichtsensor entwickelt, der mit Hilfe von magnetostriktiven Aktorschichten aus Nickel bzw. Eisen-Nickel validiert werden kann. Der FAMOS²-Schichtsensor wird durch ein PVD (physical vapour deposition)/ECD (electro-chemical deposition) Hybridschichtsystem realisiert, das auf dem Fasermantel im Bereich des FBG haftfest, homogen und langzeitfunktional abzuscheiden ist. Dabei wird in einem ersten Schritt ein etwa 100 Nanometer dünnes PVD-Schichtsystem aus Chrom und Kupfer als Haftvermittler auf der Glasfaser bzw. als leitfähige Startschicht für den nachfolgenden ECD-Prozess abgeschieden. Um eine rotationssymmetrische Schich-tabscheidung zu gewährleisten, erfolgt während der PVD-Beschichtung eine Rotation der Glasfasern. In einem zweiten Schritt wird dann unter Verwendung eines klassischen Watts-Elektrolyten in einer speziell entwickelten ebenfalls rotationssymmetrisch aufgebau-ten ECD-Durchströmungszelle dann die etwa 30 Mikrometer dicke, magnetostriktive Ak-torschicht auf dem PVD-Schichtsystem abgeschieden, im Vergleich sowohl reine Nickel-Schichten als auch Nickel-Eisen-Schichten. Ein äußeres Magnetfeld dehnt die magnetostriktive Aktorschicht und damit auch die Faser reversibel. Diese Dehnung führt zu einer Verschiebung der Bragg-Wellenlänge, welche direkt mit der Stärke eines zu messenden oder zu Validierungszwecken vorgegebenen Magnetfeldes korreliert. Die Anpassung der Beschichtungsverfahren an die Fasergeome-trie und die mechanischen Eigenschaften der Hybridschichten werden hinsichtlich der me-chanischen Integrität des faseroptischen Sensors diskutiert und der Nachweis der Selbst-diagnosefähigkeit erbracht. T2 - 13. ThGOT Thementage Grenz- und Oberflächentechnik und 11. Thüringer Biomaterial-Kolloquium CY - Zeulenroda, Germany DA - 13.03.2018 KW - Magneto-optischer Sensor KW - Faser-Bragg Gitter KW - Magnetostriktive Beschichtung KW - Selbstkalibrierung KW - Bauteilmonitoring PY - 2018 AN - OPUS4-44598 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe T1 - Plasma Germany, Fachausschuss Normung, Berichtszeitraum Herbst 2017 – Frühjahr 2018 N2 - Der Vortrag gibt den aktuellen Stand der Normung im Bereich der Oberflächen-technik insbesondere der Oberflächenanalytik und der Oberflächenmess- und -prüftechnik wider. Vorgestellt wird der Status technischer Berichte, Normenentwürfe und Normen u.a. zur Charakterisierung von funktionellen Glasoberflächen für bioanalytische Anwendungen, zur Messung der Schichtdicke von Nanomaterialien mittels Ellipsometrie, zur Kalibrierung von Interferometern und Interferenzmikroskopen für die Formmessung, zur Rockwelleindringprüfung zur Bewertung der Schicht-haftung, zu den Grundlagen der Ellipsometrie, zur Messung der Schichtdicke mittels Wirbelstromverfahren, zur Schichtpotentialmessung von Mehrfach-Nickelschichten, zu Filtern und Augenschutzgeräten gegen Laserstrahlung sowie zur Bestimmung der Schichthaftung mittels Zugversuch. T2 - Plasma Germany, Fachausschuss Normung, Frühjahrssitzung CY - Kiel, Germany DA - 17.04.2018 KW - Stand der Normung KW - Oberflächentechnik KW - Oberflächenanalytik KW - Oberflächenmesstechnik KW - Oberflächenprüftechnik PY - 2018 AN - OPUS4-44729 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe T1 - Multi-functional coatings for optical sensor applications: Surface plasmon resonance & magneto-optical coupling N2 - Multi-functional coatings are a key requirement for surface engineering. General demands are adhesion and long-term stability under service conditions. The modification of surfaces by means of PVD-, ECD- or hybrid processes allows an add-on functionalization of surfaces by a huge diversity of materials with both lateral and vertical micro-/nano-designs. This fact is a prerequisite for micro- and sensor-systems in lab-on-chip and sensor-on-chip technology. Two layer-based sensor principles are presented, i.e. surface plasmon resonance enhanced spectroscopic ellipsometry (SPREE) for detection of hazardous gases and magneto-optical sensors on smart-coated fiber Bragg gratings (FBG) for structural health monitoring (SHM). The interdependence of substrate features, coating properties, and layer design is discussed firstly for gas sensitivity and selectivity of SPREE-sensors and secondly for sensitivity and selectivity of magneto-strictive coatings to mechanical strain or external magnetic fields resulting in an optical displacement of the Bragg wavelength of FBG-sensors. Moreover, generic features such long-term stability, crucial process-related fabrication conditions, and effects of operational and environmental parameters are discussed with respect to the sensor performance. It has been shown that appropriate layer design and adapted selection of layer materials (SnOx/Au, Fe/Ni:SnOx/Au; Ni/NiFe-Cu-Cr) result in improved sensor parameters and may enable new sensor applications. T2 - SVC TechCon 2018 CY - Orlando, FL, USA DA - 05.05.2018 KW - Multi-functional coatings for sensors KW - Surface plasmon resonance enhanced ellipsometry (SPREE) KW - Gas monitoring KW - Magneto-optical coupling (MOC) KW - Structural health monitoring (SHM) PY - 2018 AN - OPUS4-44976 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - John, Elisabeth T1 - Exploring the SIMS Matrix Effect in High-Entropy Alloy Thin-Films N2 - Compared with traditional alloys, which typically consist of one or two main elements and small amounts of secondary elements, High Entropy Alloys (HEA) are characterized by the presence of multiple principal elements in almost equal proportions. This unique composition results in a high degree of disorder at the atomic level, leading to exceptional mechanical, physical, and often unexpected properties. HEAs have garnered significant attention in materials science and engineering due to their potential applications in a wide range of industries, from aerospace and automotive to electronics and renewable energy. Analyzing materials composed of multiple elements with spectroscopic techniques such as X-ray Photoelectron Spectroscopy (XPS), Auger-Electron Spectroscopy (AES) or Electron Probe Microanalysis (EPMA), can be challenging due to spectral overlap. This challenge reaches its peak if neighboring 3d elements are present, as it is the case for the famous Cantor alloy which is composed of Cr, Mn, Fe, Co and Ni. Moreover, each analytical method introduces its own set of challenges, e.g., the strong secondary fluorescence effect for neighbor elements in EPMA, thus, making the accurate elemental quantification in such materials difficult. If the material is available as thin film, additional constraints are inherently present. To provide a reference material for these analytical challenges HEAs are excellent candidates. Currently, there is no thin film reference available containing more than two elements. Our goal is to prepare thin films with a homogeneous thickness and defined, homogenous chemical composition to be analyzed by various methods dedicated to surface analysis. ToF-SIMS is an excellent method for the (3D) analysis of thin films, however due to the dependence of element ion yield on the surrounding chemical state i.e., the matrix effect, it is considered a non-quantitative method. In HEAs the elements are each present in a homogenous matrix which makes these materials interesting for investigation of the matrix effect. Moreover, we evaluate methods to minimize the disturbances of oxygen enhancement during the beginning of the sputter analysis and the effect of recoil mixing at the film/substrate interface with the aim to measure accurate depth profiles. T2 - SIMS 24 CY - La Rochelle, France DA - 09.09.2024 KW - High-entropy alloy KW - ToF-SIMS KW - Matrix Effect PY - 2024 AN - OPUS4-62511 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mrkwitschka, Paul A1 - Sahre, Mario A1 - Zurutuza, Amaia A1 - Radnik, Jörg A1 - Hodoroaba, Vasile-Dan T1 - Standardized Chemical Composition Analysis of Graphene Oxide Flakes with SEM/EDS and XPS Works Reliably N2 - Suspensions of graphene-related 2D materials (GR2M) are broadly used for further applications like printable electronics. The reliable quantification of the composition of graphene-related 2D materials as liquid suspensions is still a challenging task, which can hinder the commercialisation of the products. Specific parameters to be measured are defined, e.g. the oxygen-to-carbon (O/C) concentration ratio, the trace metal impurities, or the functional groups present, but reference protocols are still missing. One of the central methods for the quantification is X-ray photoelectron spectroscopy (XPS) as a rather expensive method. Therefore, the development of cheaper alternatives is highly desired. One attractive alternative of XPS is energy-dispersive spectroscopy (EDS) which is usually coupled with scanning electron microscopy (SEM). This combination is one of the most widely used methods in analytical laboratories. In this contribution the results of a systematic study on the capability of SEM/EDS to reliably quantify the O/C ratio in a well-defined and well-characterized graphene oxide material are presented. The robustness of the SEM/EDS results obtained at various measurement conditions (various excitation energies) is tested by comparing the results to the established XPS analysis, which has been carried out on the same samples. It is demonstrated that for samples prepared by drop-casting on a substrate, both surface-sensitive XPS analysis and bulk-characterising EDS result in very similar elemental composition of oxygen and carbon for thick spots. Further, the effect of untight deposited material enabling co-analysis of the (silicon) substrate, is evaluated for both methods, XPS and EDS. The last results clearly show the influence of the substrate on the analysis of the results and stressed out the importance of the sample preparation. KW - EDS KW - Light elements KW - XPS/HAXPES KW - Graphene oxide KW - Quantification KW - Standardisation PY - 2025 DO - https://doi.org/10.1093/mam/ozaf048.267 VL - 31 IS - 7 SP - 531 EP - 532 PB - Oxford Aacademic AN - OPUS4-63792 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Florian, Camilo T1 - Optical thickness-profiling for fs-laserinduced superficial amorphization and oxide removal on silicon N2 - Amorphization and re-crystallization of polished silicon wafers cut in <111> and <100> orientation were studied after irradiation by single Ti:sapphire femtosecond laser pulses (790 nm, 30 fs) using optical imaging, topographic characterization, and transmission electron microscopy. Spectroscopic imaging ellipsometry (SIE) enabled fast data acquisition at multiple wavelengths and provided experimental data for calculating the amorphous layer thickness profiles with lateral resolution in the micrometer and vertical resolution in the nanometer range based on a thin-film layer model including the topmost native oxide. For a radially Gaussian shaped laser beam and at moderate peak laser fluences above the melting but below the ablation threshold, laterally parabolic amorphous layer profiles with maximum thicknesses of some tens of nanometers were quantitatively derived. Moreover, the threshold fluence of the native oxide removal was quantified. At laser peak fluences closely below the ablation threshold of silicon, SIE is capable to reveal even the laser-induced removal and formation of the native oxide covering the Si wafers under ambient air conditions. The accuracy of these all-optical, non-destructive SIE-based layer thickness assessments is verified experimentally through high-resolution transmission electron microscopy (HRTEM) and energy dispersive X-ray spectroscopy (STEM-EDX). Along with topographic information obtained by atomic force microscopy (AFM), a comprehensive picture of the oxide removal and superficial re-solidification of silicon after local melting by femtosecond laser pulses can be drawn. T2 - E-MRS Spring Meeting 2025 CY - Strasbourg, France DA - 26.05.2025 KW - Femtosecond laser KW - Laser-induced amorphization KW - Native oxide layer KW - Spectroscopic imaging ellipsometry KW - Transmission electron microscopy PY - 2025 AN - OPUS4-63275 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Correlative chemical imaging to reveal the nature of different commercial graphene materials N2 - Different synthesis techniques were developed which led to other graphene-related materials such as graphene oxide (GO) or elemental-doped graphene. Further chemical functionalization can enhance but also alter or reduce specific properties of the graphene. To reveal the nature of these materials a proper physico‑chemical characterization with different analytical techniques is crucial. Single-layer GO flakes provided by Graphenea (Spain) were prepared for systematic image analysis. These flakes were disposed on an alignment-marked SiO2 substrate and correlatively imaged by scanning electron microscopy (SEM), atomic force microscopy (AFM), X-ray photoelectron spectroscopy (XPS), time-of-flight secondary ion mass spectrometry (ToF-SIMS) and Raman spectroscopy. The high lateral resolution and/ or extreme surface sensitivity of the mentioned techniques is necessary to explore monolayers. The ToF-SIMS images match well with the SEM and AFM images and provide information about the chemistry. With 2D Raman spectroscopy it is possible to differentiate between the number of stacked single-layer flakes. This is visualized in a 3D image. Well-defined GO flakes could be used as a reference material for imaging of graphene-like structures but also of other types of 2D materials. In addition to these monolayer GO flakes, commercial graphene-containing inks (Haydale) with a more complex morphology were also correlatively imaged. ToF-SIMS and SEM images were merged to identify the origin of different chemical fragments. The findings correlate closely with the expectation that the specific functionalizations (with fluorine and nitrogen as marker elements) are present only on the graphene flakes as presumed from the SEM images. Energy-dispersive X-ray spectroscopy (EDX) supports these results, yet with a much lower sensitivity compared to ToF-SIMS. T2 - Joint Regulatory Risk Assessors Summit – Advancing Safety & Sustainability Assessments of Advanced Materials CY - Paris, France DA - 19.06.2025 KW - ToF-SIMS KW - Imaging KW - Graphene-related 2D materials KW - SEM/EDX KW - Auger electron spectroscopy KW - Raman spectroscopy PY - 2025 UR - https://macrame-project.eu/macrame-meetings-workshops/jointrras/#Agenda AN - OPUS4-63656 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schannor, Mathias T1 - LA-ICP-ToF-MS imaging of slags from lithium battery recycling N2 - The global demand for critical raw materials is increasing drastically as a consequence of the green energy transition and digitalisation. Electromobility in particular requires large amounts of lithium for Li-ion batteries. To guarantee future resources for Li-ion battery production, efficient recycling processes are paramount in securing critical metals. One such recycling process is pyrometallurgical processing, where metals such as Co, Ni, and Cu are concentrated in the alloy melt and Li is mainly partitioned into the slag phase. Partitioning of Li into Li-rich mineral phases within the slag, which subsequently can be separated and further concentrated via hydrometallurgical processes, such as flotation, could enable efficient recovery of Li from recycling products. However, the precipitation of other mineral phases along Li-rich minerals that also scavenge Li from the melt would be a severe constraint. Spinel is a potential phase competing for Li as it appears as primary phase during solidification of the slag melt. Here, we show the influence of spinel crystallization on the distribution of Li in the five-component slag system Li-Mg-Al-Si-Ca. Slags were processed by aerodynamic levitation where pieces of a previously research synthetic Li-rich slag [1] were containerless liquified and subsequently cooled using different protocols. The frozen droplets were embedded in epoxy resin and subsequently analysed by LA-ICP-ToF-MS. All experiments resulted in formation of spinel crystals within the slag phase (Figure 1). Overall, Li (cf. Fig 1left) and Si are enriched in the groundmass compared to the spinel phase in which Mg (cf. Fig. 1 right) and Al are strongly concentrated. Additionally, in sample P1 spinel crystals show zoning with increasing Li content and decreasing Mg content from core to rim, respectively (Figure 1). In contrast, no zoning is observed for Al in the spinel phase. The elemental maps reveal gradually increasing concentrations of Li, Si, Al, and Mg towards the rim of the slag groundmass of sample P1. Distinct Li-rich silicate phases occur in the vicinity of spinel grains that are similar in composition to the Li- and Si-enriched rim of the slag spherule. Our work highlights that spinel is the primary solidifying mineral phase in the investigated slag-system and that it scavenges Li from the slag melt during crystallization/cooling. Hence, future recycling protocols need to be adapted to take Li loss to spinel into account. T2 - EWCPS 2025 CY - Berlin, Germany DA - 02.03.2025 KW - LA-ICP-ToF-MS KW - Li-slags KW - Battery recycling PY - 2025 AN - OPUS4-62881 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radnik, Jörg T1 - Reliable analysis of the elemental composition of graphene oxide flakes with energy dispersive spectroscopy (SEM/EDS) and x-ray photoelectron spectroscopy (XPS) N2 - Suspensions of graphene-related 2D materials (GR2M) are broadly used for further applications like printable electronics. The reliable quantification of the composition of graphene-related 2D materials as liquid suspensions is still a challenging task, which can hinder the commercialisation of the products. Specific parameters to be measured are defined, e.g. the oxygen-to-carbon (O/C) concentration ratio, the trace metal impurities, or the functional groups present [1], but reference protocols are still missing. One of the central methods for the quantification is X-ray photoelectron spectroscopy (XPS) as a rather expensive method. Therefore, the development of cheaper alternatives is highly desired. One attractive alternative of XPS is energy-dispersive spectroscopy (EDS) which is usually coupled with scanning electron microscopy (SEM). This combination is one of the most widely used methods in analytical laboratories. In this contribution the results of a systematic study on the capability of SEM/EDS to reliably quantify the O/C ratio in a well-defined and well-characterized graphene oxide material [2] are presented. The robustness of the SEM/EDS results obtained at various measurement conditions (various excitation energies) is tested by comparing the results to the established XPS analysis [3], which has been carried out on the same samples. It is demonstrated that for samples prepared by drop-casting on a substrate, both surface-sensitive XPS analysis and bulk-characterising EDS result in very similar elemental composition of oxygen and carbon for thick spots. Further, the effect of untight deposited material enabling co-analysis of the (silicon) substrate, is evaluated for both methods, XPS and EDS. The last results clearly show the influence of the substrate on the analysis of the results and stressed out the importance of the sample preparation. T2 - E-MRS Spring Meeting CY - Strasbourg, France DA - 26.05.2025 KW - Graphene oxide KW - Reliable Analysis KW - Ionic Liquid KW - Reference Material PY - 2025 AN - OPUS4-63336 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Küttenbaum, Stefan T1 - Non-Destructive Testing: A valuable source of information for reliability assessments N2 - The reassessment of bridges is becoming increasingly important. The basic requirement for analyses of structural safety is reliable knowledge about individual structures. This paper introduces the new approach to evaluate the quality of measured data gained from non-destructive testing (NDT) to provide reliable, objective, and relevant information about existing bridges. The purpose is to relate this validated knowledge to probabilistic analyses. Bridging the gap between NDT and numerical reassessments indicates reduced numerical uncertainties and residual service time extensions. This paper deals with an application of this approach using measurement data collected by ultrasonic technique at a prestressed concrete bridge. T2 - IABSE Symposium 2019 CY - Guimarães, Portugal DA - 27.03.2019 KW - NDT KW - Measurement KW - Structural safety KW - Concrete bridges KW - Eexisting structures PY - 2019 AN - OPUS4-47714 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maack, Stefan T1 - Elastic wave propagation of ultrasound in bituminous road surfaces – simulations and measurements N2 - Maintenance costs of road infrastructure are increasing steadily. Adverse environmental impacts on infrastructure get more and more important as well. Therefore, it is important to determine how limited financial resources can be directed with an optimum pay-out. The present study takes first steps towards the usage of low-frequency ultrasound as a tool to evaluate the road condition. T2 - International Symposium Non-Destructive Testing in Civil Engineering 2015 CY - Berlin, Germany DA - 15.09.2015 KW - Wave propagation KW - Ultrasonic KW - NDT KW - Simulation PY - 2015 AN - OPUS4-38837 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Buijsen, Paul A1 - Weidner, Steffen A1 - Kricheldorf, Hans R. T1 - Poly(butylene terephthalate) – A deeper look into the solid-state polycondensation N2 - Oligo(butylene terephthalate)s with degrees of polymerization (DP) ranging from 15 to 20 were synthesized via Ti(OEt)4-catalyzed transesterification in bulk, using either an excess of 1,4-butanediol or dimethyl terephthalate. The PBTs were annealed at 190 °C and 210 °C, either in the absence or presence of catalysts, such as tin(II) 2-ethyl hexanoate, Bu2SnO, and Zr(acac)4. The solid-state reactions were monitored by matrix-assisted laser desorption/ionization time-of-flight (MALDI TOF) mass spectrometry, which allowed differentiation between different end-group combinations. Furthermore, the reaction products were characterized using gel permeation chromatography (GPC) and differential scanning calorimetry (DSC) measurements. Solid-state polycondensation (SSP) primarily proceeded by the reaction of chains with CH2OH end groups due to the formation of loops on the crystallite surface. In contrast, a predominance of methyl ester end groups proved unfavorable for the progress of the SSP. Under optimized conditions, SSP increased the molecular weight by a factor of eight and involved formation of cycles with a strong tendency toward formation of monodisperse extended-ring crystallites. KW - MALDI-TOF MS KW - Polybutylene terephthalate KW - Crystallisation KW - Solid-state PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-660137 DO - https://doi.org/10.1016/j.polymer.2026.130160 SN - 0032-3861 VL - 358 SP - 1 EP - 12 PB - Elsevier Ltd. AN - OPUS4-66013 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Clifford, Charles A. A1 - Barkan, Terrance A1 - Brown, Scott A1 - Martins Ferreira, Erlon Henrique A1 - Fujimoto, Toshiyuki A1 - Herrmann, Jan A1 - Hight Walker, Angela R. A1 - Koltsov, Denis A1 - Lara-Avila, Samuel A1 - Lindner, Gottlieb A1 - Lopinski, Gregory A1 - Punckt, Christian A1 - Radnik, Jörg A1 - Ren, Lingling A1 - Riegel, Susanne D. A1 - Smallwood, Greg A1 - Suarez, Froylan M. A1 - Steeves, Janice Warkentin A1 - Weis, Johan Ek A1 - Pollard, Andrew J. T1 - Defining graphene-related two-dimensional materials (GR2Ms) through international standardisation: Comment on “Revisiting the nomenclature for two-dimensional carbon materials” N2 - International standardised terminology is essential for clear and effective communication across the graphene and wider 2D materials community. In this paper, we outline the scientific and technical rationale behind the recent ISO/TC 229 (Nanotechnologies) definition of the term graphene-related two-dimensional material (GR2M) which has recently been published as part of ISO/TS 80004-13. We respond to specific concerns raised recently by Gulumian and Fadeel on the GR2M term which was developed through consensus in ISO/TC 229. We discuss why alternative terms were rejected and why consistent vocabulary is important for research, standards, and regulation. KW - 2D Materials KW - Terminology KW - Standardisation PY - 2026 DO - https://doi.org/10.1016/j.carbon.2026.121533 SN - 0008-6223 VL - 255 SP - 1 EP - 3 PB - Elsevier Ltd. AN - OPUS4-66005 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Widjaja, Martinus Putra T1 - Damage Mechanisms of Additively Manufactured Gyroid Structures in Compression Mode Using In-Situ X-Ray Computed Tomography N2 - Additive Manufacturing (AM) process has been widely adopted to create more efficient items through a better design. The consideration comes not only from the material selection but also the structural perspective that caters to specific applications. Triply Periodic Minimal Surfaces (TPMS) is a design that allows any shapes to have more contact surface area and simultaneously improving the load-bearing capacity of a structure. Having a better understanding on how such structures deteriorate is essential for predicting their strength and their potential lifetime. The in-situ XCT experiment was carried out using the DEBEN 20kN rig to investigate the damage mechanisms. An open-source Digital Volume Correlation (DVC) module named SPAM is used to compute these CT images taken at different loading points. This result could then be correlated with the morphological description to find the weak spots inside the structures. T2 - Additive 2026 CY - Kassel, Germany DA - 24.03.2026 KW - In-Situ X-Ray Computed Tomography KW - Digital Volume Correlation KW - Gyroid KW - Electron Beam Melting KW - Damage mechanisms PY - 2026 AN - OPUS4-66010 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ziegler, Mathias T1 - New options for finding defects on and below the surface using laser thermography N2 - Infrared thermography enables non-destructive defect detection by analyzing transient temperature distributions caused by heat flow interacting with internal structures or inhomogeneities. An equivalent way of describing this interacting heat flow is the propagation of thermal waves inside a sample. However, a key limitation is the diffuse nature of thermal waves, which are measured only at the surface and lose spatial resolution with increasing depth - unlike propagating ultrasound waves. This restricts thermography’s effectiveness in identifying small or deep defects. A promising solution aiming to enhance spatial resolution, detection sensitivity, and reconstruction quality involves shaping thermal wave fields using laser thermography. We present the latest results of this technology by employing high-power laser systems and modern numerical methods. T2 - SPIE Defense + Security, Thermosense: Thermal Infrared Applications XLVIII CY - National Harbor, Maryland, US DA - 26.04.2026 KW - Active thermography KW - Non-destructive testing (NDT) KW - Thermal waves KW - Laser thermography PY - 2026 AN - OPUS4-66022 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - May, Anastasia A1 - Casali, Lucia A1 - Al-Sabbagh, Dominik A1 - Palmer, Tahlia A1 - Michalchuk, Adam A1 - Feliciano, Inês A1 - Bernardes, Carlos T1 - Two Pimelic Acid Cocrystals - A Mechanochemical and Thermal Study N2 - In our study, we investigated the mechanochemical cocrystallization of pimelic acid (PA) with pyrazinamide (PZA) and nicotinamide (NIC) using in situ PXRD. Cocrystallization kinetics were affected by milling temperature and pre-milling of PA, due to PA polymorphism. Our results highlight the value of synchrotron radiation in situ PXRD for understanding mechanochemical reaction mechanisms. T2 - BESSY@HZB User Meeting 2025 CY - Berlin, Germany DA - 03.12.2025 KW - Cocrystal KW - Polymorphism KW - Mechanochemistry PY - 2025 AN - OPUS4-66007 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schilling, Markus A1 - Bresch, Harald A1 - Bayerlein, Bernd A1 - Ruehle, Bastian T1 - WeChemSynOntology: semantic modeling of wet chemical syntheses in a self-driving lab for nano- and advanced materials N2 - Representing experimental procedures in an unambiguous way that can be understood and reproduced by other scientists is at the heart of scientific progress. For centuries, these descriptions were made by humans and for humans, often assuming implicit or tacit knowledge. However, when Materials Acceleration Platforms (MAPs) and Self-Driving Labs (SDLs) are used for the autonomous discovery and optimization of materials, sharing knowledge, and workflows that were designed and executed by machines becomes increasingly important. These machines require an explicit, precise and accurate description and modeling of all process parameters and steps that need to be executed. To address these needs, especially in the domain of materials science and nano and advanced materials synthesis, we developed the Wet Chemical Synthesis Ontology (WCSO), which is based on the Platform MaterialDigital core ontology (PMDco) and the Basic Formal Ontology (BFO). The ontology contains recurring concepts from millions of wet chemical synthesis procedures in the scientific literature. We discuss the design considerations, concepts, and architecture of our ontology in detail, and demonstrate how it can be applied to the construction and querying of semantically annotated knowledge graphs from wet chemical nano- and advanced materials synthesis workflows that were previously designed for and then executed on an SDL. Using such formal representations and semantic annotations for describing synthesis procedures and workflows facilitates the reproducibility, sharing, and execution of synthesis procedures across different labs around the world that use different orchestrators for their robotic hardware. KW - Semantic Technology KW - Knowledge Graph KW - Self-Driving Laboratory KW - Semantic Pattern KW - Machine-actionability KW - Semantically integrated FAIR data KW - Data interoperability PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-660182 DO - https://doi.org/10.1039/D6DD00058D SN - 2635-098X SP - 1 EP - 15 PB - Royal Society of Chemistry (RSC) AN - OPUS4-66018 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Maack, Stefan A1 - Benner, Philipp A1 - Kröll, Mirco A1 - Prager, Jens A1 - Daum, Werner A1 - Casperson, Ralf A1 - Heckel, Thomas A1 - Spaltmann, Dirk A1 - et al., ED - Wahlster, W. ED - Winterhalter, C. T1 - Deutsche Normungsroadmap künstliche Intelligenz T1 - German standardization roadmap on artificial intelligence N2 - Im Auftrag des Bundesministeriums für Wirtschaft und Klimaschutz haben DIN und DKE im Januar 2022 die Arbeiten an der zweiten Ausgabe der Deutschen Normungsroadmap Künstliche Intelligenz gestartet. In einem breiten Beteiligungsprozess und unter Mitwirkung von mehr als 570 Fachleuten aus Wirtschaft, Wissenschaft, öffentlicher Hand und Zivilgesellschaft wurde damit der strategische Fahrplan für die KI-Normung weiterentwickelt. Koordiniert und begleitet wurden diese Arbeiten von einer hochrangigen Koordinierungsgruppe für KI-Normung und -Konformität. Mit der Normungsroadmap wird eine Maßnahme der KI-Strategie der Bundesregierung umgesetzt und damit ein wesentlicher Beitrag zur „KI – Made in Germany“ geleistet. Die Normung ist Teil der KI-Strategie und ein strategisches Instrument zur Stärkung der Innovations- und Wettbewerbsfähigkeit der deutschen und europäischen Wirtschaft. Nicht zuletzt deshalb spielt sie im geplanten europäischen Rechtsrahmen für KI, dem Artificial Intelligence Act, eine besondere Rolle. N2 - On behalf of the German Federal Ministry of Economic Affairs and Climate Action, DIN and DKE started work on the second edition of the German Standardization Roadmap Artificial Intelligence in January 2022. With the broad participation and involvement of more than 570 experts from industry, science, the public sector and civil society, the strategic Roadmap for AI standardization was thus further developed. This work was coordinated and accompanied by a high-level coordination group for AI standardization and conformity. The standardization roadmap implements a measure of the German government’s AI Strategy and thus makes a significant contribution to “AI – Made in Germany”. Standardization is part of the AI Strategy and is a strategic instrument for strengthening the innovation and competitiveness of the German and European economies. Not least for this reason, standardization plays a special role in the planned European legal framework for AI, the Artificial Intelligence Act. KW - Digitalisierung KW - Künstliche Intelligenz KW - Datenwissenschaft KW - Normung Roadmap KW - Data science KW - Artificial intelligence KW - Standardization roadmap KW - Digitization PY - 2022 UR - https://www.din.de/resource/blob/1072988/20bf33d405710a703aa26f81362493bb/ausgabe-2-nrm-ki-data.pdf UR - https://www.dke.de/de/arbeitsfelder/core-safety/normungsroadmap-ki SP - 1 EP - 448 PB - Deutsches Institut für Normung (DIN) CY - Berlin ET - 2. AN - OPUS4-56576 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Maack, Stefan A1 - Bertovic, Marija A1 - Radtke, Martin A1 - et al., ED - Wahlster, W. ED - Winterhalter, C. T1 - Deutsche Normungsroadmap künstliche Intelligenz N2 - Rund ein Jahr haben DIN und DKE in einem gemeinsamen Projekt mit dem Bundesministerium für Wirtschaft und Energie und zusammen mit ca. 300 Fachleuten aus Wirtschaft, Wissenschaft, öffentlicher Hand und Zivilgesellschaft an der Normungsroadmap Künstliche Intelligenz gearbeitet. Eine hochrangige Steuerungsgruppe unter dem Vorsitz von Prof. Wolfgang Wahlster hat die Erarbeitung koordiniert und begleitet. Ziel der Roadmap ist die frühzeitige Entwicklung eines Handlungsrahmens für die Normung und Standardisierung, der die internationale Wettbewerbsfähigkeit der deutschen Wirtschaft unterstützt und europäische Wertmaßstäbe auf die internationale Ebene hebt. KW - Künstliche Intelligenz KW - Normung KW - Roadmap PY - 2020 UR - https://www.din.de/resource/blob/772438/ecb20518d982843c3f8b0cd106f13881/normungsroadmap-ki-data.pdf VL - 2020 SP - 1 EP - 232 PB - Deutsches Institut für Normung (DIN) CY - Berlin ET - 1. AN - OPUS4-51733 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gołkowska, Anna M. A1 - Nowak, M. A1 - Fábián, L. A1 - Iuga, D. A1 - Emmerling, Franziska A1 - Nartowski, K. A1 - Karolewicz, B. A1 - Khimyak, Y. T1 - Unveiling Solvent-Mediated Mechanochemical Cocrystallization Pathways by In Situ CLASSIC NMR Spectroscopy N2 - Although mechanochemical synthesis offers a sustainable way to produce solid forms of pharmaceutical compounds, the molecular-level mechanisms that govern solvent-mediated transformations remain largely unexplored. In this study, we present an in situ solid-state nuclear magnetic resonance (NMR) approach to directly monitor the evolution of liquid-assisted grinding reactions under magic-angle spinning conditions. Using a modified CLASSIC NMR protocol, we tracked the cocrystallization of two model systems, theophylline–benzamide and metronidazole–gallic acid, in the presence of solvents with different levels of polarity. This method allows us to observe both the solid and liquid phases within the reaction environment simultaneously, revealing transient intermediates, hydrate formation, and solvent-dependent polymorphic outcomes. Comparisons with time-resolved in situ X-ray diffraction confirm the complementary nature of NMR in capturing mechanistic details that are otherwise inaccessible to a diffraction-based analysis. This work establishes solid-state NMR as a powerful and accessible in situ tool for investigating the effects of solvents in mechanochemical synthesis, thereby advancing our molecular understanding of polymorphic control and reaction pathways. KW - NMR spectroscopy KW - Pharmaceutical cocrystals KW - Polymorphism KW - Mechanochemistry KW - Liquid-assistedgrinding KW - Solvents effect PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-660238 DO - https://doi.org/10.1021/acs.molpharmaceut.5c01909 SN - 1543-8384 SP - 1 EP - 19 PB - American Chemical Society (ACS) AN - OPUS4-66023 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Körmann, Fritz A1 - Ikeda, Yuji A1 - Glazyrin, Konstantin A1 - Bykov, Maxim A1 - Spektor, Kristina A1 - Bhat, Shrikant A1 - Gugin, Nikita Y. A1 - Bochkarev, Anton A1 - Lysogorskiy, Yury A1 - Grabowski, Blazej A1 - Yusenko, Kirill V. A1 - Drautz, Ralf T1 - Hydrogen uptake and hydride formation in Al CoCrFeNi high-entropy alloys: First-principles, universal-potential, and experimental study N2 - Hydrogen uptake in complex multicomponent alloys, including high-entropy alloys (HEAs), governs both hydrogen storage capacity and resistance to hydrogen-induced degradation. We combine high-pressure experiments, density-functional theory (DFT), and a GRACE universal interatomic potential to investigate hydrogen absorption in Al0.3CoCrFeNi and Al CoCrFeNi HEAs. In Has a pressure-transmitting medium, the FCC Al0.3CoCrFeNi alloy forms hydrides at ambient temperature above 3 GPa, whereas the Al-rich B2 Al CoCrFeNi alloy shows no evidence of hydride formation even upon heating at pressures up to 50 GPa. Experiments and calculations show that aluminum suppresses hydrogen uptake by increasing solution energies and destabilizing interstitial sites. The universal potential, employed in the calculations and pretrained on large DFT databases, closely reproduces DFT energetics and demonstrates transferability from the dilute limit to the hydride-forming regime. Simulations further disentangle the roles of local ordering, volume changes, composition, and crystal structure. Overall, our results indicate that hydrogen solubility in Al-containing HEAs is governed primarily by composition, with Al-driven B2 ordering as a strong secondary effect. KW - High-entropy alloys KW - Hydrogen solubility KW - Hydride formation KW - Density functional theory KW - High-pressure experiments PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-660267 DO - https://doi.org/10.1016/j.actamat.2026.122300 SN - 1359-6454 VL - 313 SP - 1 EP - 8 PB - Elsevier Inc. AN - OPUS4-66026 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Daoud, H. A1 - Kulig, A. A1 - Schmidt, K. A1 - Diewitz, L. A1 - Weiser, J. A1 - Manzoni, Anna A1 - Glatzel, U. T1 - Process–structure relations in wire-laser directed energy deposition of binary Ti48Al alloy: Effects of substrate pre-heating and heat treatment N2 - Titanium aluminide components fabricated by wire-laser directed energy deposition (DED-LB/M) with a high deposition rate of ~ 205 cm3 * h-1 are investigated. To minimize oxidation during processing, deposition is conducted under vacuum with argon (Ar) shielding. The effect of substrate preheating on reducing thermal gradients and promoting room-temperature (RT) ductility was explored. Microstructures are characterized using optical microscopy (OM), scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), transmission electron microscopy (TEM), and X-ray diffraction (XRD). In the as-deposited condition, the microstructure is heterogeneous, comprising large spheroidal regions of gamma-TiAl alongside smaller equiaxed grains containing an alpha2/gamma lamellar structure. Heat treatment at 1375°C for 2h produces a fully alpha2/gamma lamellar microstructure within very uniform, equiaxed grains (∼0.5–2 mm). The interlamellar spacing is 100–400 nm. In the heat-treated condition, a homogeneous hardness distribution of 300–350 HV1 is obtained across the entire deposited block. KW - Wire-laser directed energy deposition KW - Transmission electron microscopy KW - Titanium aluminide PY - 2026 DO - https://doi.org/10.1142/S3082805826400029 SN - 3082-8058 SP - 1 EP - 7 PB - World Scientific Pub Co Pte Ltd AN - OPUS4-66030 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chacon Castro, Jose P. A1 - Szymoniak, Paulina A1 - Schneider, R. A1 - Schmalz, H. A1 - Greiner, A. A1 - Schartel, Bernhard T1 - Insights into the Thermal Behavior and Flammability of Poly(limonene carbonate) N2 - This study investigates the thermal behavior of poly(limonene carbonate) (PLimC), focusing on three main areas: molecular mobility, pyrolysis, and flammability. Considering its molecular structure, a key objective is to compare the properties of PLimC with those of conventional polyolefins (PO) and bisphenol A polycarbonate (PC), while also examining the role of the plasticizer in PLimC and the effect of molecular weight. Molecular mobility was analyzed using broadband dielectric spectroscopy (BDS) and differential scanning calorimetry (DSC); pyrolysis by thermogravimetric analysis (TGA), Fourier-transform infrared (FTIR) spectroscopy, and pyrolysis gas chromatography-mass spectrometry (Py-GC-MS); and flammability by cone calorimeter, bomb calorimeter, UL 94, and limiting oxygen index (LOI). Three relaxation processes were identified by BDS: γ (low temperature), β (intermediate), and α (near glass transition temperature). Higher molecular weight increased the cooperativity of the α relaxation mobility due to chain entanglements. Plasticizers counteract this effect by increasing free volume and reducing intermolecular interactions, leading to less cooperative molecular dynamics and stronger glass-forming behavior. PLimC resembles polyolefins in its lack of char formation and low LOI (17.2 vol.-% O₂), but its decomposition pathway and effective heat of combustion (29.3 MJ kg-1) are similar to those of PC, producing CO₂ and limonene oxide derivatives. Notably, PLimC has a lower decomposition temperature (242–243 °C). These findings provide a foundation for developing effective flame retardant strategies tailored to PLimC’s hybrid thermal behavior, sharing characteristics of both PO and PC. KW - Poly(limonene carbonate) KW - Molecular mobility KW - Thermal properties KW - Flammability KW - Flame resistance PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-660287 DO - https://doi.org/10.1007/s10973-026-15352-3 SN - 1588-2926 SN - 1388-6150 VL - 151 IS - 5 SP - 4321 EP - 4337 PB - Springer Nature AN - OPUS4-66028 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Roy, Arkendu A1 - Vaneberck, Xavier A1 - Ganado Rodriguez, Celia A1 - Butyrin, Semen A1 - Al‐Sabbagh, Dominik A1 - Das, Chayanika A1 - Meyer, Klas A1 - Feldmann, Ines A1 - Radnik, Jörg A1 - Guilherme Buzanich, Ana A1 - Emmerling, Franziska A1 - Bhattacharya, Biswajit T1 - Operando Investigation of Mechanochemically Synthesized Ni‐Based Metal–Organic Frameworks for Electrocatalytic Alcohol Oxidation N2 - A nickel‐based metal–organic framework (Ni‐MOF) with mixed N‐ and O‐donor linkers was synthesized via both mechanochemical and solvothermal routes and evaluated as an electrocatalyst for alcohol oxidation reactions (AORs). Despite having identical crystal and electronic structures, the mechanochemically synthesized Ni‐MOF (termed as MC‐MOF) exhibited markedly superior catalytic activity compared to its solvothermally synthesized analog (ST‐MOF). Structural characterization confirmed that enhanced performance arises from the distinct morphology and higher density of accessible Ni active sites in MC‐MOF. Specifically, the MC‐MOF exhibited a roughly 4.4‐fold higher electrochemically active surface area, enabling the highly stable, selective oxidation of various alcohols to valuable products over 24 h of continuous operation. Operando quick X‐ray absorption spectroscopy revealed that under alkaline conditions, MC‐MOF undergoes potential‐dependent structural evolution, displaying distinct catalytic pathways for oxygen evolution and AORs. While Ni centers oxidize to higher valence states during the oxygen evolution reaction, they remain largely in the Ni 2+ state during AORs, indicating selective suppression of high‐valent Ni‐oxygenated species in the presence of alcohol molecules in the electrolyte medium. This study demonstrates that mechanochemical synthesis can effectively tailor the morphology and catalytic behavior of MOF‐based electrocatalysts, offering an environmentally benign and scalable route for developing advanced materials for sustainable energy conversion. KW - Alcohol oxidation reaction KW - Electrocatalysis KW - Mechanochemistry KW - Metal–organic framework KW - Operando investigation PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-660245 DO - https://doi.org/10.1002/cssc.202502581 SN - 1864-5631 VL - 19 IS - 8 SP - 1 EP - 8 PB - Wiley VHC GmbH AN - OPUS4-66024 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gangan, Amr A1 - Mohamed, Alaa Fahmy A1 - Shaban, Seham A. A1 - El-Bahy, Zeinhom M. T1 - Plasma-engineered M-doped Fe3O4@SiO2@TiO2 core–shell architectures for enhanced photoelectrochemical water splitting performance N2 - Plasma-liquid interaction, as a unique technique, was successfully employed to fabricate M-doped Fe₃O₄@SiO₂@TiO₂ (FST) core-shell nanostructures (M = Ag, Au, Zn, Pt, Cu, and C). Plasma enables effective dopant incorporation without phase segregation. Elemental mapping and transmission electron microscopy (TEM) confirmed the hierarchical architecture of the TiO₂ lattice, revealing a well-defined core-shell shape with uniform dopant dispersion. Extensive X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), ultraviolet-visible spectroscopy (UV–Vis), and Mott-Schottky investigations show that metal doping alters the electrical structure of TiO₂, resulting in bandgap narrowing, the formation of mid-gap states, and favorable band-edge alignment. Furthermore, adding interstitial nitrogen during plasma production enhances charge-carrier separation and light absorption. Electrochemical impedance spectroscopy (EIS) and linear sweep voltammetry (LSV) evaluations reveal enhanced interfacial kinetics and lower charge transfer resistance. FST-Zn and FST-Ag presented the highest applied bias photon-to-current efficiency (∼0.60 and 0.65 %, respectively) and photocurrent densities (87 and 67 μA/cm² at 1.23 V vs. RHE). The superior photoelectrochemical performance of FST-Ag reflects the synergistic interplay among plasmonic effects, defect engineering, and the Schottky junction barrier. This work highlights how well plasma-assisted doping can tailor the optoelectronic features of semiconductor nanostructures, providing an achievable route for the development of highly effective, magnetically recoverable photo-electrocatalysts for environmental remediation and solar-driven water splitting. KW - Plasma-liquid KW - Core-shell KW - M-doped TiO2 KW - Photoelectrocatalysis KW - Water splitting PY - 2026 DO - https://doi.org/10.1016/j.surfin.2026.109328 SN - 2468-0230 VL - 92 SP - 1 EP - 19 PB - Elsevier CY - Amsterdam [u.a.] AN - OPUS4-65987 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Blaeß, Carsten A1 - Boccaccini, Aldo R. A1 - Müller, Ralf T1 - CuO nanocrystal formation during sintering of Cu-doped bioactive silicate glass powder surfaces N2 - CuO nanocrystals were found to grow on polished, fractured, and glass powder particle surfaces of the copper-doped bioactive glass BG F3-Cu (44.8 SiO2–2.5 P2O3–35.5 CaO–6.6 Na2O–6.6 K2O–3 CaF2–1 CuO; mol%). Our results indicate that this CuO formation is driven by an inhibited Cu+/Cu2+ redox equilibrium. Since Cu2+ (CuO) is unstable during melting, a Cu+ (Cu2O) excess is frozen during cooling. Due to the limited oxygen availability, Cu + diffuses to the surface to get oxidized to Cu2+. Such oxidation, however, also occurs close beneath the melt surface during casting. As this reduces the CuO formation driving force, no CuO was found on the as-cast glass surface. The large low-temperature driving force of Cu oxidation also explains why CuO nanocrystals can easily grow during prolonged annealing well below the onset of the dominating surface crystallization of combeite during heating at 10 K/min. The minor influence of CuO surface crystal formation on sintering and overall crystallization allows for its control largely independent of the achievable densification and phase composition of the sintered BG compacts. KW - Bioactive glass KW - Copper oxide KW - surface crystals PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-657648 DO - https://doi.org/10.1016/j.ceramint.2026.03.017 SN - 0272-8842 VL - 52 IS - 12 SP - 19194 EP - 19204 PB - Elsevier Ltd. AN - OPUS4-65764 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Völzke, Jule L. A1 - Smatty, Sarah A1 - Döring, Sarah A1 - Ewald, Shireen A1 - Oelze, Marcus A1 - Fratzke, Franziska A1 - Flemig, Sabine A1 - Konthur, Zoltán A1 - Weller, Michael G. T1 - Efficient Purification of Polyhistidine-Tagged Recombinant Proteins Using Functionalized Corundum Particles N2 - Immobilized metal affinity chromatography (IMAC) is a widely used technique for purifying polyhistidine-tagged recombinant proteins. However, it often has practical limitations that require complex optimizations and additional steps for purification. In this study, we introduce functionalized corundum particles as a novel, efficient, and economical method for purifying recombinant proteins in a column-free format. The corundum surface is modified with amino silane APTES, followed by EDTA dianhydride, and then loaded with nickel ions. We used the Kaiser test to monitor the modification process and ICP-MS to quantify the metal-binding capacity. To evaluate the system, we used His-tagged protein A/G (PAG) mixed with bovine serum albumin (BSA). The corundum particles exhibited a binding capacity of approximately 3 mg of protein per gram of corundum or 2.4 mg per 1 mL of corundum suspension. We also examined cytoplasm obtained from different E. coli strains as an example of a complex matrix. Varying the imidazole concentration in the loading and washing buffers showed that higher concentrations during loading improved purity. Even with sample volumes as large as one liter, we successfully isolated recombinant proteins down to a concentration of 1 µg/mL. We found higher purity levels with corundum when comparing the corundum material to standard Ni–NTA agarose beads. We successfully purified His6-MBP-mSA2, a fusion protein comprising monomeric streptavidin and maltose-binding protein, from E. coli cytoplasm, demonstrating the method's applicability. We also purified SARS-CoV-2-S-RBD-His8 expressed in human Expi293F cells, confirming its suitability for mammalian cell culture supernatants. The material cost of the nickel-loaded corundum material (without regeneration) is estimated to be less than 30 cents per gram of functionalized support or 10 cents per milligram of isolated protein. Another advantage of this system is the exceptional physical and chemical stability of corundum particles. Overall, we have demonstrated that this novel material offers an efficient, robust, and cost-effective purification platform for His-tagged proteins, even in challenging, complex matrices and large sample volumes with low product concentrations. This method has potential applications in both small laboratories and large-scale industrial settings. N2 - Die immobilisierte Metallaffinitätschromatographie (IMAC) ist eine weit verbreitete Technik zur Reinigung von rekombinanten Proteinen mit Polyhistidin-Markierung. Sie hat jedoch oft praktische Einschränkungen, die komplexe Optimierungen und zusätzliche Schritte für die Aufreinigung erfordern. In dieser Studie stellen wir funktionalisierte Korundpartikel als neuartige, effiziente und wirtschaftliche Methode zur Reinigung rekombinanter Proteine in einem säulenfreien Format vor. Die Korundoberfläche wird mit dem Aminosilan APTES und anschließend mit EDTA-Dianhydrid modifiziert und dann mit Nickelionen beladen. Wir haben den Kaiser-Test zur Überwachung des Modifizierungsprozesses und ICP-MS zur Quantifizierung der Metallbindungskapazität verwendet. Zur Charakterisierung des Systems verwendeten wir His-markiertes Protein A/G (PAG) in Kombination mit Rinderserumalbumin (BSA). Die Korundpartikel wiesen eine Bindungskapazität von etwa 3 mg Protein pro Gramm Korund oder 2,4 mg pro 1 ml Korundsuspension auf. Als Beispiel für eine komplexe Matrix untersuchten wir auch Zytoplasma, das aus verschiedenen E. coli-Stämmen gewonnen wurde. Die Variation der Imidazolkonzentration in den Lade- und Waschpuffern zeigte, dass höhere Konzentrationen beim Laden die Reinheit verbesserten. Selbst bei einem Probenvolumen von bis zu einem Liter konnten wir rekombinante Proteine von 1 µg/mL isolieren. Beim Vergleich des Korundmaterials mit Standard-Ni-NTA-Agarose-Beads stellten wir einen höheren Reinheitsgrad mit Korund fest. Wir reinigten erfolgreich His6-MBP-mSA2 aus E. coli-Zytoplasma, ein Fusionsprotein, das aus monomerem Streptavidin und Maltose-bindendem Protein besteht. Wir reinigten auch SARS-CoV-2-S-RBD-His8, das in humanen Expi293F-Zellen exprimiert wurde, und bestätigten damit die Eignung des Materials für Zellkulturüberstände von Säugetieren. Die Materialkosten für nickelbeladenen Korund (ohne Regenerierung) werden auf weniger als 30 Cent pro Gramm funktionalisierten Trägers oder 10 Cent pro Milligramm isolierten Proteins geschätzt. Ein weiterer Vorteil dieses Systems ist die außergewöhnliche physikalische und chemische Stabilität der Korundpartikel. Insgesamt haben wir gezeigt, dass dieses neuartige Material eine effiziente, robuste und kostengünstige Reinigungsplattform für His-markierte Proteine bietet, selbst bei schwierigen, komplexen Matrices und großen Probenmengen mit niedrigen Produktkonzentrationen. Diese Methode könnte sowohl in kleinen Labors als auch in der Großindustrie eingesetzt werden. KW - Aluminum oxide KW - Sapphire KW - Ethylenediaminetetraacetic acid KW - Nickel chelate KW - EDTAD KW - HexaHis-Tag KW - His6 KW - 6xHis KW - His8 KW - Bioseparation KW - IMAC purification KW - Immunocapture KW - Affinity chromatography KW - Carrier KW - Nickel KW - Recombinant protein KW - Escherichia coli KW - Bacterial lysates KW - Cytoplasm KW - Polishing KW - Downstream processing PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-575672 DO - https://doi.org/10.3390/biotech12020031 VL - 12 IS - 2 SP - 1 EP - 18 PB - MDPI CY - Basel, Schweiz AN - OPUS4-57567 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Saeed, Zeinab M. A1 - Jadhav, Thaksen A1 - Mathew, Renny A1 - Li, Xuan A1 - Talib, Shamraiz H. A1 - Stephen, Sasi A1 - Kafizas, Andreas A1 - Emmerling, Franziska A1 - Anjum, Dalaver H. A1 - Guilherme Buzanich, Ana A1 - Thomas, Brijith A1 - Mohamed, Sharmarke T1 - Heterogeneous iron-doped covalent triazine framework for the efficient photocatalytic upcycling of polystyrene waste to valuable aromatics under ambient conditions N2 - Polystyrene (PS), a widely used commodity plastic, has a persistently low recycling rate, making it a major contributor to plastic pollution. Selective PS upcycling under ambient conditions remains challenging due to its chemically inert structure, characterized by stable C-C and C-H bonds. As a consequence, efficient PS degradation typically requires energy-intensive pyrolysis or harsh oxidizing conditions. Existing homogeneous photo catalysts, such as strong acids or metal salts, are unsustainable long-term solutions for PS waste management due to their lack of reusability and complex separation requirements. Although covalent organic frameworks (COFs) and covalent triazine frameworks (CTFs) have previously been explored as general photocatalysts, their use in selective PS upcycling remains underexplored. Here, we report an iron-doped CTF for the efficient photocatalytic upcycling of PS under ambient conditions. By harnessing the framework's porous character and tunable electronic and photophysical properties, the catalyst incorporates less than 3 wt% iron and offers a sustainable alternative to photocatalysts with higher metal content. Synthesized via solvent-free mechanochemical Friedel- Crafts alkylation of trichlorotriazine and phenothiazine, the CTF forms a porous, p-type semiconductor with FeCl4 ions cross-linking 2D CTF polymer sheets to form an [FeCl4]@CTF heterogeneous photocatalyst. The disclosed [FeCl4]@CTF photocatalyst achieves 100% degradation of commercial and post-consumer PS under ambient conditions, yielding approximately 70% of valuable aromatic compounds with high selectivity. The scalable mechanochemical synthesis of the CTF, coupled with its reduced reliance on high metal loadings provides a sustainable blueprint for organocatalyst-driven plastic waste management using earth-abundant metals. KW - EXAFS KW - Polymer Recycling KW - Mechanochemistry KW - Covalent Triazine Frameworks KW - Plastic Upcycling PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-660571 DO - https://doi.org/10.1016/j.cej.2026.175007 SN - 1385-8947 VL - 537 SP - 1 EP - 10 PB - Elsevier B.V. AN - OPUS4-66057 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael A1 - Erxleben, Kjell A1 - Kaiser, Sebastian A1 - Kromm, Arne A1 - Kannengiesser, Thomas T1 - Schweißen an druckführenden Wasserstoff-Ferngasleitungen im Betrieb - Ein Überblick N2 - Das Schweißen an druckführenden Leitungen im Betrieb ist beim Erdgas-Fernleitungsnetz Stand der Technik, beispielsweise beim Setzen von Abgängen durch „Hot-Tapping“. Diese Technik wird auch beim zukünftigen Wasserstoff-Kernnetz eine bedeutende Rolle spielen. Verfahrensbedingt ist daher eine bestimmte Wasserstoffaufnahme während des Schweißens unvermeidbar. Aus diesem Grund werden derzeit in mehreren Forschungsprojekten wie HyTap oder H2-SuD umfassende Erkenntnisse zum Schweißen an Rohrleitungen unter Druckwasserstoff gewonnen. Die vorliegende Studie fasst den aktuellen Erkenntnisstand dazu zusammen. T2 - 35. Schweißtechnische Fachtagung CY - Barleben, Germany DA - 07.05.2026 KW - Wasserstoff KW - Ferngasleitung KW - Schweißen im Betrieb KW - Bauteilprüfung PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-660370 SN - 978-3-948749-66-8 DO - https://doi.org/10.25673/123190 VL - 2026 SP - 10 EP - 20 AN - OPUS4-66037 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mrkwitschka, Paul T1 - Standardized Chemical Composition Analysis of Graphene Oxide Flakes with SEM/EDS and XPS Works Reliably N2 - Reliable quantification of the chemical composition of graphene-related 2D materials as powders and liquid suspensions is a challenging task. Analytical methods such as XPS, ICP-MS, TGA and FTIR are recommended to be used in ongoing projects at standardization bodies. The specific parameters to be measured are also defined, e.g. the oxygen-to-carbon (O/C) concentration ratio, the trace metal impurities, or the functional groups present [1]. In this contribution, for the first time, the results of a systematic study on the capability of SEM/EDS to reliably quantify the O/C ratio in a well-defined and well-characterized graphene oxide material [2] are presented. It is expected that the quantitative EDS analysis of light elements emitting characteristic X-ray lines below 1 keV to be provided with significantly larger measurement uncertainties than the analysis of elements with an atomic number of 11 (Na) or above [3]. The robustness of the SEM/EDS results obtained at various measurement conditions (various excitation energies) is tested by comparing the results to the established XPS analysis [4], which has been carried out on the same samples. A crucial step in sample preparation from liquid suspension with graphene oxides flakes onto a substrate for analysis with both XPS and EDS. It is demonstrated that if a closed and enough thick drop-cast deposited spot is succeeded to be deposited on a substrate, both surface-sensitive XPS analysis and bulk-characterizing EDS result in very similar elemental composition of oxygen and carbon. Hence, theoretical, expected O/C atomic ratio values for pure graphene oxide of ~0.5 [1] are achieved (with both methods), see Figure 1. Further, the effect of untight deposited material enabling co-analysis of the (silicon) substrate, is evaluated for both methods, XPS and EDS. To note that all the EDS results in this study have been quantified standardless. The effect of the variation of beam voltage on the result of the quantification of the O/C ratio is shown in Figure 2. No clear tendency is visible by varying the kV, which is a confirmation of the quality of the standardless analysis at the used EDS spectrometer. The results of this study demonstrate the reliability of the reference measurement protocol for SEM/EDS to be introduced into ISO/DTS 23359, including the dedicated sample preparation, particularly for the cases when the concentration of the GO flakes in stock liquid suspension is low. Further, also the consideration of this GO material as one of the very few available as a commercial material on the market as the very first GO reference material with regard to its morphology as well as chemical composition. Both the standard measurement procedure and the candidate reference material will immensely contribute to characterise reliably the chemical composition of graphene-related 2D materials with SEM/EDS as one of the most widely used methods in analytical laboratories. T2 - Microscopy and Microanalysis 2025 CY - Salt Lake City, UTAH, USA DA - 27.07.2025 KW - Graphene oxide flakes KW - SEM/EDS KW - XPS KW - O/C ratio KW - Impurities PY - 2025 AN - OPUS4-64085 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mrkwitschka, Paul T1 - Standardized Chemical Characterisation of Graphene Oxide Flakes by X-Ray Photoelectron Spectroscopy and Energy-Dispersive X-Ray Spectroscopy N2 - Reliable quantification of the chemical composition of graphene-related 2D materials as powders and liquid suspensions is a challenging task. Analytical methods such as XPS, ICP-MS, TGA and FTIR are recommended to be used in ongoing projects at standardisation bodies. The specific parameters to be measured are also defined, e.g. the oxygen-to-carbon (O/C) concentration ratio, the trace metal impurities, or the functional groups present [1]. In this contribution, for the first time, the results of a systematic study on the capability of SEM/EDS to reliably quantify the O/C ratio in a well-defined and well-characterized graphene oxide material [2] are presented. It is expected that the quantitative EDS analysis of light elements emitting characteristic X-ray lines below 1 keV to be provided with significantly larger measurement uncertainties than the analysis of elements with an atomic number of 11 (Na) or above [3]. The robustness of the SEM/EDS results obtained at various measurement conditions (various excitation energies) is tested by comparing the results to the established XPS analysis [4], which has been carried out on the same samples. A crucial step in sample preparation from liquid suspension with graphene oxides flakes onto a substrate for analysis with both XPS and EDS. It is demonstrated that if a closed and enough thick drop-cast deposited spot is succeeded to be deposited on a substrate, both surface-sensitive XPS analysis and bulk-characterising EDS result in very similar elemental composition of oxygen and carbon. Hence, theoretical, expected O/C atomic ratio values for pure graphene oxide of ~0.5 [1] are achieved (with both methods), see Figure 1. Further, the effect of untight deposited material enabling co-analysis of the (silicon) substrate, is evaluated for both methods, XPS and EDS. To note that all the EDS results in this study have been quantified standardless. The results of this study demonstrate the reliability of the reference measurement protocol for SEM/EDS to be introduced into ISO/DTS 23359, including the dedicated sample preparation, particularly for the cases when the concentration of the GO flakes in stock liquid suspension is low. Further, also the consideration of this GO material as one of the very few available as a commercial material on the market as the very first GO reference material with regard to its morphology as well as chemical composition. Both the standard measurement procedure and the candidate reference material will immensely contribute to characterise reliably the chemical composition of graphene-related 2D materials with SEM/EDS as one of the most widely used methods in analytical laboratories T2 - EMAS 2025 Workshop CY - Mataró, Spain DA - 11.05.2025 KW - Advanced Materials KW - Graphene KW - Chemical Quantification KW - EDX KW - XPS PY - 2025 AN - OPUS4-64082 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mrkwitschka, Paul T1 - Wire-print procedure for accurate morphological and Chemical characterization of graphene-related 2D-materials N2 - One of the biggest challenges in the physico-chemical characterization of particulate nanomaterials pertains to the sample preparation. Particularly the imaging methods require suitable deposition of the sample on a substrate. ‘Suitable’ sample preparation of a particulate (nano)material on a substrate means to make visible the constituent particles to a microscopy technique able to analyze the nanoscale (AFM, SEM, TEM, etc). The particles deposited on a substrate either directly as a powder or from liquid suspension must be ideally isolated (de-agglomerated), without particle losses, homogeneously distributed in a high density of particles per substrate area for efficient analysis, with good statistics of the counted particles. Various sample preparation approaches to meet the latter requirements have been reported in the literature, e.g. electrospray, substrate surface treatment, embedding the particulate material and polishing the cross-section, or addition of ligands to the suspended nanostructures to enhance their hydrophilicity [1], [2], [3], [4]. In this study we have systematically tested the efficacy of a new deposition procedure for graphene-related 2D materials (GR2M’s) from liquid suspension onto a substrate for quantitative analysis of their size and shape distribution with electron microscopy. The technique is an extension of the conventional drop-casting method, and we have designated it “wire-print” deposition. It consists of two steps, first one being usual drop-casting on a copper substrate and second one involving a thin copper wire with a sub-mm diameter being dipped into the deposited droplet and retracted with a corresponding half-spherical droplet attached on its tip and final deposition of this entire nL-amount of suspension onto e.g. a silicon wafer for microscopical, detailed analysis. The result of 11 series of such a wire-print deposition for a graphene-based ink is shown in Figure 1 (labeled A-L), where various conditions (treatment of the starting suspension) have been experimented with a repetition of up to 10 times per condition, all together 86 spots on a silicon wafer of 10 mm x 10 mm. The result of one series of 8 repeated wire-print depositions is shown in Figure 2, where the deposited spots are visualized with SEM. Note the weak presence of coffee-rings, irregular spot shape, and presence of agglomerates. The results for the measured flake size distribution expressed as ECD (equivalent circular diameter) are represented in Fig. 3 for all the eight depositions. Both the mean value of the 8 ECD distributions and the total number of flakes deposited in each spot show a variance in the range of 17% and 22%, respectively, see Table 1. In the context of accurate analysis of such challenging complex materials these numbers can be considered as excellent and demonstrate the high benefit of the wire-print deposition for accurate morphological measurements on GR2M’s. T2 - Microscopy and Microanalysis 2025 CY - Salt Lake City, UTAH, USA DA - 27.07.2025 KW - Sample preparation KW - Graphene KW - Electron Microscopy KW - Morphology PY - 2025 AN - OPUS4-64083 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Voss, Heike T1 - Morphology and regularity of high-spatial frequency laser-induced periodic surface structures (HSFL) on titanium materials N2 - Titanium and its alloys are known to allow the straightforward laser‐based manufacturing of ordered surface nanostructures, so‐called high spatial frequency laser‐induced periodic surface structures (HSFL). These structures exhibit sub‐100 nm spatial periods – far below the optical diffraction limit. The resulting surface functionalities are usually enabled by both, topographic and chemical alterations of the nanostructured surfaces. For exploring these effects, HSFL were processed on different titanium materials (bulk, film) upon irradiation with near‐infrared ps‐laser pulses (1030 nm wavelength, ≈ 1 ps pulse duration) under different laser scan processing conditions. Here we extend our previous work on chemical analyses of HSFL on titanium materials towards a more detailed morphological and topographical surface characterization. For that, scanning electron and atomic force microscopic images are subjected to a regularity analysis using our self-developed ReguΛarity software. The regularity of the HSFL is assessed with respect to the influences of sample- and laser-related parameters, as well as the imaging method used. T2 - 13th International LIPSS Workshop CY - Enschede, Netherlands DA - 29.10.2025 KW - Laser-induced periodic surface structures (LIPSS) KW - Titanium KW - Ultrashort laser pulses KW - Laser processing PY - 2025 AN - OPUS4-64631 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - Single Femtosecond Laser Pulse induced Amorphization, Re-crystallization and Native Oxide Removal at Silicon Wafer Surfaces N2 - Single femtosecond laser pulse induced amorphization, re-crystallization and native oxide layer removal at silicon wafer surfaces of different crystal orientation is studied via spectroscopic imaging ellipsometry, atomic force microscopy, and high-resolution transmission electron microscopy. T2 - 2023 Conference on Lasers and Electro-Optics/Europe – European Quantum Electronics Conferences CY - Munich, Germany DA - 26.06.2023 KW - Femtosecond laser KW - Laser-induced amorphization KW - Spectroscopic imaging ellipsometry KW - Transmission electron microscopy KW - Native oxide layer PY - 2023 AN - OPUS4-57829 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - John, Elisabeth A1 - Weise, Matthias A1 - Radnik, Jörg A1 - Stockmann, Jörg Manfred A1 - Lange, Thorid A1 - Sahre, Mario A1 - Hodoroaba, Vasile-Dan T1 - Towards a New Reference Material—Analytical Challenges in Examining High-Entropy Alloy Thin Films N2 - A new high-entropy alloy (HEA) consisting of titanium, chromium, manganese, iron, and nickel was deposited as a thin-film on silicon substrates using magnetron sputtering from a novel segmented target composed of metal stripes. This material was explored with the goal to create a new reference material for surface analysis and evaluation of complex composite materials. The film's morphology was initially characterized by scanning electron microscopy (SEM), followed by crystallographic analysis using X-ray diffraction (XRD) and selected area electron diffraction (SAED). The two-dimensional compositional homogeneity was assessed using a combination of scanning and transmission electron microscopy (TEM) with energy-dispersive spectroscopy (EDS), X-ray fluorescence (XRF), time-of-flight secondary ion mass spectrometry (ToF-SIMS), and X-ray photoelectron spectroscopy (XPS). The in-depth chemical composition was further analysed using ToF-SIMS and Auger electron spectroscopy (AES). Our findings demonstrate that it is possible to produce thin HEA films with a homogeneous in-depth composition from a segmented target. Notably, despite the fixed composition of the target, we were able to vary the HEA's composition by exploiting inhomogeneities within the magnetrons sputter plasma. Additionally, we successfully created HEA films with significant compositional gradients. T2 - ECASIA CY - Gothenburg, Sweden DA - 10.06.2024 KW - Reference material KW - High-entropy alloy KW - Thin-films PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-625777 DO - https://doi.org/10.1002/sia.7387 SN - 1096-9918 SP - 1 EP - 8 PB - Wiley AN - OPUS4-62577 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe T1 - Mapping und Imaging modifizierter Oberflächen: Generische Kenngrößen, Fehlstellen, Reinigungszustand und Haftfestigkeit N2 - Der Vortrag widmet sich dem Mapping und Imaging modifizierter Oberflächen: Generische Kenngrößen, Fehlstellen, Reinigungszustand und Haftfestigkeit. Es werden Untersuchungsmethoden zu ihrer Prüfung dargestellt. T2 - 37. ak-adp 2021, Jena CY - Online meeting DA - 16.06.2021 KW - Qualitätssicherung KW - Mapping modifizierter Oberflächen KW - Generische Kenngrößen KW - Haftfestigkeit KW - Klebfestigkeit PY - 2021 AN - OPUS4-52870 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mitzkus, Anja A1 - Sahre, Mario A1 - Basedau, Frank A1 - Hofman, Detlef A1 - Beck, Uwe T1 - Fiber Bragg Gratings for In-Situ Stress Monitoring of Electrochemical Deposition N2 - The in-situ monitoring of electrochemical deposition (ECD) processes is still a challenge regarding the measurement of the effective temperature of the substrate and the formation of mechanical stress in the layer under given plating conditions. Monitoring problems can be solved by applying a pre-coated fiber Bragg grating (FBG) to the electrolytic process as the shift of the Bragg wavelength is affected by both the temperature of the electrolyte near the substrate and the stress formation in the growing layer. The experimental FBG set-up and the quantitative determination of temperature- and stress-related strain is described for a nickel-iron electrolyte. KW - Fiber Bragg grating (FBG) KW - Electrochemical deposition (ECD) KW - Optical fibers PY - 2019 DO - https://doi.org/10.1149/2.0111906jes SN - 0013-4651 VL - 166 IS - 6 SP - B312 EP - B315 PB - Electrochemical Society CY - Pennington, NJ AN - OPUS4-47738 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe A1 - Mitzkus, Anja A1 - Sahre, Mario A1 - Weise, Matthias A1 - Köppe, Enrico A1 - Bartholmai, Matthias A1 - Basedau, Frank A1 - Hofmann, Detlef A1 - Schukar, Vivien T1 - Faser-basierter magneto-optischer Schicht-Sensor zum Monitoring von Bauteilen N2 - In Glasfasern eingeschriebene Bragg-Gitter (FBG: fibre-based Bragg gratings) sind über die Verschiebung der Bragg-Wellenlänge in der Lage, Stauchungen und Dehnungen von Glasfasern hochgenau zu erfassen. In Kompositwerkstoffe eingebettete faseroptische Sensoren können Bauteile bezüglich ihrer mechanischen Integrität überwachen und früh-zeitig Informationen über Materialveränderungen gewinnen. Um die Zuverlässigkeit eines solchen Sensors zu gewährleisten, ist es wichtig, die korrekte Funktion des Sensors im Verbund mit der Werkstoff-Matrix on-line und in-situ sicherzu-stellen. Im Rahmen des DFG-Projekts FAMOS² (FAser-basierter Magneto-Optischer SchichtSensor) wurde ein selbstdiagnosefähiger Schichtsensor entwickelt, der mit Hilfe von magnetostriktiven Aktorschichten aus Nickel bzw. Eisen-Nickel validiert werden kann. Der FAMOS²-Schichtsensor wird durch ein PVD (physical vapour deposition)/ECD (electro-chemical deposition) Hybridschichtsystem realisiert, das auf dem Fasermantel im Bereich des FBG haftfest, homogen und langzeitfunktional abzuscheiden ist. Dabei wird in einem ersten Schritt ein etwa 100 Nanometer dünnes PVD-Schichtsystem aus Chrom und Kupfer als Haftvermittler auf der Glasfaser bzw. als leitfähige Startschicht für den nachfolgenden ECD-Prozess abgeschieden. Um eine rotationssymmetrische Schich-tabscheidung zu gewährleisten, erfolgt während der PVD-Beschichtung eine Rotation der Glasfasern. In einem zweiten Schritt wird dann unter Verwendung eines klassischen Watts-Elektrolyten in einer speziell entwickelten ebenfalls rotationssymmetrisch aufgebau-ten ECD-Durchströmungszelle dann die etwa 30 Mikrometer dicke, magnetostriktive Ak-torschicht auf dem PVD-Schichtsystem abgeschieden, im Vergleich sowohl reine Nickel-Schichten als auch Nickel-Eisen-Schichten. Ein äußeres Magnetfeld dehnt die magnetostriktive Aktorschicht und damit auch die Faser reversibel. Diese Dehnung führt zu einer Verschiebung der Bragg-Wellenlänge, welche direkt mit der Stärke eines zu messenden oder zu Validierungszwecken vorgegebenen Magnetfeldes korreliert. Die Anpassung der Beschichtungsverfahren an die Fasergeome-trie und die mechanischen Eigenschaften der Hybridschichten werden hinsichtlich der me-chanischen Integrität des faseroptischen Sensors diskutiert und der Nachweis der Selbst-diagnosefähigkeit erbracht. T2 - 13. ThGOT Thementage Grenz- und Oberflächentechnik und 11. Thüringer Biomaterial-Kolloquium CY - Zeulenroda, Germany DA - 13.03.2018 KW - Magneto-optischer Sensor KW - Faser-Bragg Gitter KW - Magnetostriktive Beschichtung KW - Selbstkalibrierung KW - Bauteilmonitoring PY - 2018 SN - 978-3-00-058187-8 SP - 1 EP - 5 CY - Jena AN - OPUS4-44599 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Standardized Chemical Composition Analysis of Graphene Oxide Flakes with SEM/EDS and XPS Works Reliably N2 - Reliable quantification of the chemical composition of graphene-related 2D materials (GR2M) as powders and liquid suspensions is a challenging task. Analytical methods such as XPS, ICP-MS, TGA and FTIR are recommended in projects at standardization bodies. The parameters to be measured are also defined, e.g. the oxygen-to-carbon (O/C) concentration ratio, the trace metal impurities, or the functional groups present. In this contribution, for the first time, the capability of SEM/EDS to reliably quantify the O/C ratio in a well-characterized graphene oxide (GO) material is evaluated. The robustness of the SEM/EDS results under various measurement conditions is tested by comparison to the established XPS analysis. A crucial step is the sample preparation from liquid suspension with GO flakes onto a substrate for analysis with both EDS and XPS. It is demonstrated that if a closed and enough thick drop-cast spot is deposited on a substrate, both surface-sensitive XPS analysis and bulk-characterizing EDS result in very similar elemental composition of oxygen and carbon. Hence, the theoretical, expected O/C atomic ratio values for pure GO of ~0.5 are achieved with both methods. Further, the effect of untight deposited material causing co-analysis of the silicon substrate, is evaluated for both methods, XPS and EDS. Note that all the EDS results in this study have been quantified standardless. The standard measurement procedure including the GO material considered here as a candidate reference material will make a significant contribution to analyse reliably the chemical composition of GR2M with SEM/EDS as one of the most widely used methods in analytical laboratories. T2 - Graphene Week 2025 CY - Vicenza, Italy DA - 22.09.2025 KW - EDX KW - Graphene-related 2D materials KW - O/C ratio KW - Standardisation KW - Samle preparation KW - XPS PY - 2025 AN - OPUS4-64261 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mrkwitschka, Paul A1 - Hodoroaba, Vasile-Dan T1 - Wire-Print as a Novel Sample Preparation Approach for Accurate Morphological Characterization of Constituent Particles of Graphene-Related 2D-Materials N2 - Graphene and graphene-oxide (GO) are used for instance in catalysis, biomedical applications, in inks and as composite materials. To ensure product quality and safe-by-design principles within the various application fields, the commercial material must be characterized and specified through well-known and standardized procedures. The accurate morphological characterization of 2D materials is a challenging task, requiring careful sample preparation on a substrate either as a powder or from liquid suspension. These must be isolated, homogeneously distributed, with good statistics of the counted particles. Various sample preparation approaches have been reported in the literature, e.g. electrospray, substrate surface treatment, embedding the particulate material and polishing the cross-section, or addition of ligands to the suspended nanostructures. In this study, a novel deposition procedure for graphene-related 2D materials (GR2Ms) was systematically tested for its efficacy. The quantitative analysis of the size and shape distribution of the materials was conducted using electron microscopy and was successfully tested in XPS and EDS experiments. The technique is an extension of the conventional drop-casting method and has been designated "wire-print" deposition. The result of such a wire-print deposition for a graphene-based suspension is shown in Figure, where various treatment conditions have been tested with a repetition of up to 10 times per condition, all together 86 spots on a silicon wafer of 10 mm². T2 - Graphene Week 2025 CY - Vicenza, Italy DA - 22.09.2025 KW - Graphene-related 2D materials (GR2M) KW - Sample peparation KW - Imaging KW - Electron Microscopy KW - Wire-print deposition method PY - 2025 AN - OPUS4-64248 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hülagü, Deniz A1 - Hertwig, Andreas T1 - Correlative analysis of graphene: Advancing ellipsometry as a fast routine method N2 - Graphene (G) and graphene oxide (GO) are key materials for various applications, yet their structural and thickness inhomogeneities calls for rapid, reliable characterization. In this work, we performed a correlative analysis, combining spectroscopic (SE) and imaging ellipsometry (IE) with complementary microscopy techniques to investigate monolayer graphene and GO flakes on SiO₂/Si substrates. SEM, owing to its high resolution and excellent contrast, delivered a comprehensive overview of the monolayer graphene (Figure 1a) and enabled the clear identification of individual GO flakes (c). However, SEM does not provide layer-thickness information. In this case, SE served as a fast and non-destructive method capable of quantitative thickness determination through optical modeling, revealing a graphene layer thickness of 0.7 nm (b), corresponding to a monolayer. The GO flake identified by SEM was subsequently analyzed by AFM, a well-established technique providing nanoscale height profiles with high accuracy (d–f). AFM results further revealed flake thicknesses of a few monolayers. However, AFM is time-consuming, restricted to small scan areas, and does not offer a full overview of the sample. WLIM complemented these results by providing large-area imaging, enabling the visualization of multiple flakes simultaneously. Nevertheless, it is not able to quantify the exact thickness (e). In contrast, IE enabled non-destructive, substrate-independent thickness of GO flakes with single-atomic-layer precision and improved sensitivity, once the ellipsometer settings were optimized for material and thickness contrast and fixed during imaging, bridging the gap between overview imaging and quantitative nanoscale analysis (g–h). While SE provides non-destructive, quantitative thickness information for homogeneous monolayer graphene, GO flakes require imaging-based methods. Therefore, IE represents an attractive alternative, offering large-area maps of GO flakes together with local layer-thickness information. This correlative approach establishes a foundation for standardized, large-area quality assessment of such 2D materials. T2 - 13th Workshop on Spectroscopic Ellipsometry WSE 2026 CY - Genova, Italy DA - 09.02.2026 KW - Monolayer graphene KW - Graphene oxide KW - Correlative Analysis KW - SEM KW - Spectroscopic ellipsometry KW - Imaging ellipsometry KW - AFM PY - 2026 AN - OPUS4-65708 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Bobe, U. A1 - Beck, Uwe A1 - Wegwerth, Tillmann A1 - Sahre, Mario A1 - Weise, Matthias A1 - Strauß, Birgid A1 - Reetz, Susanne A1 - Schondelmaier, D. A1 - Kutz, O. A1 - Winzer, B. A1 - Schaule, G. T1 - Nanotechnologische Entwicklung von "easier-to-clean"- Oberflächenstrukturen für eine zukünftig gesteigerte Lebensmittel- und Produktsicherheit - Abschlussbericht AiF-Vorhaben Nr.: 210 ZN III N2 - Reinigung wird in der Lebensmittel- und Pharmaindustrie aufgrund des stetig steigenden Kosten- und Zeitdrucks sowie der hohen Verbrauchererwartungen hinsichtlich Produktsicherheit und -haltbarkeit ein immer zentraleres Thema. Eine verbesserte Reinigbarkeit bedeutet für die produzierende Industrie eine Steigerung der Effizienz der Produktionsanlage. Besonders in der heutigen medienintensiven Zeit kommt ein "Lebensmittelskandal" durch ein unsicheres Produkt einem finanziellen Desaster und immensem Imageverlust gleich. Aus diesem Grund ist die Reinigbarkeit der produktberührenden Oberflächen stets ein wichtiges Kriterium für die Werkstoffauswahl. Basierend auf den Theorien zu Schmutzhaftung und -entfernung wurde im Rahmen dieser Arbeit überprüft, ob und wie die theoretisch relevanten Parameter auch in den Experimenten den Reinigungserfolg beeinflussen. Der Schwerpunkt wurde auf die Einflussgrößen des Werkstoffes gelegt, um herauszufinden, wie stark eine Oberfläche selbst zu ihrer Reinigbarkeit beitragen kann (self-cleaning). In den durchgeführten Versuchen hat sich gezeigt, dass die Oberflächenrauheit lediglich bei der Reinigung von kohäsiven Schmutzfilmen eine entscheidende Rolle gespielt hat. Hingegen ist ihr Einfluss auf das Reinigungsergebnis von sich auflösenden Schmutzfilmen und Partikeln nur begrenzt bis gar nicht zur Geltung gekommen. Das Oberflächenmaterial hatte keinen starken, aber dennoch signifikanten Einfluss auf die Reinigbarkeit der untersuchten Oberflächen. Dass die Reinigbarkeit einer Oberfläche keine Materialkonstante sein kann, wurde unter Verwendung spezieller Oberflächen mit definiert geätzten Rauheitsstrukturen nachgewiesen. Der Reinigungserfolg hängt immer auch von der Verunreinigungsart ab, was sich auch in vergleichbaren Versuchen der Einzelpartikelablösung mittels AFM in dem Einfluss der Elastizität bzw. Plastizität der Partikeln geäußert hat. Praxistaugliche Empfehlungen gehören mit zu den wichtigsten Zielen dieser Arbeit gewesen. Mit Fokus auf die Oberflächenparameter und auf Basis der durchgeführten Untersuchungen wurde zur Optimierung der Reinigung produktberührender Oberflächen für bekannte Kontaminationen eine Checkliste als Orientierungshilfe erarbeitet. Ist die Verunreinigungsart dennoch unbekannt, so sollte der "Grenzwert" von Ra = 1 µm unterschritten werden, um bei Vorhandensein filmartiger Verschmutzungen keine negativen Auswirkungen auf die Reinigbarkeit zu haben. Die Notwendigkeit nach hochpolierten Oberflächen (Ra < 0,3 µm) aus Reinigbarkeitsgründen kann aufgrund der Untersuchungen nicht nachvollzogen werden. Das Ziel des Vorhabens wurde erreicht. PY - 2007 SP - I EP - 148 PB - TU München CY - Weihenstephan AN - OPUS4-25430 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sachse, René A1 - Pfüger, Mika A1 - Velasco-Vélez, Juan-Jesús A1 - Sahre, Mario A1 - Radnik, Jörg A1 - Bernicke, Michael A1 - Bernsmeier, Denis A1 - Hodoroaba, Vasile-Dan A1 - Krumrey, Michael A1 - Strasser, Peter A1 - Kraehnert, Ralph A1 - Hertwig, Andreas T1 - Assessing optical and electrical properties of highly active IrOx catalysts for the electrochemical oxygen evolution reaction via spectroscopic ellipsometry N2 - Efficient water electrolysis requires highly active electrodes. The activity of corresponding catalytic coatings strongly depends on material properties such as film thickness, crystallinity, electrical conductivity, and chemical surface speciation. Measuring these properties with high accuracy in vacuum-free and nondestructive methods facilitates the elucidation of structure−activity relationships in realistic environments. Here, we report a novel approach to analyze the optical and electrical properties of highly active oxygen evolution reaction (OER) catalysts via spectroscopic ellipsometry (SE). Using a series of differently calcined, mesoporous, templated iridium oxide films as an example, we assess the film thickness, porosity, electrical resistivity, electron concentration, electron mobility, and interband and intraband transition energies by modeling of the optical spectra. Independently performed analyses using scanning electron microscopy, energy-dispersive X-ray spectroscopy, ellipsometric porosimetry, X-ray reflectometry, and absorption spectroscopy indicate a high accuracy of the deduced material properties. A comparison of the derived analytical data from SE, resonant photoemission spectroscopy, X-ray absorption spectroscopy, and X-ray photoelectron spectroscopy with activity measurements of the OER suggests that the intrinsic activity of iridium oxides scales with a shift of the Ir 5d t2g sub-level and an increase of p−d interband transition energies caused by a transition of μ1-OH to μ3-O species. KW - Spectroscopic ellipsometry KW - Electrocatalysis KW - Oxygen evolution reaction KW - Mesoporous iridium oxide films KW - Non-destructive ambient analysis KW - Intrinsic OER activity KW - Complementary methodology and metrology PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-516288 DO - https://doi.org/10.1021/acscatal.0c03800 SN - 2155-5435 VL - 10 IS - 23 SP - 14210 EP - 14223 PB - American Chemical Society AN - OPUS4-51628 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Florian, Camilo A1 - Fischer, Daniel A1 - Freiberg, K. A1 - Duwe, M. A1 - Sahre, Mario A1 - Schneider, S. A1 - Hertwig, Andreas A1 - Krüger, Jörg A1 - Rettenmayr, M. A1 - Beck, Uwe A1 - Undisz, A. A1 - Bonse, Jörn T1 - Single Femtosecond Laser-Pulse-Induced Superficial Amorphization and Re-Crystallization of Silicon N2 - Superficial amorphization and re-crystallization of silicon in <111> and <100> orientation after irradiation by femtosecond laser pulses (790 nm, 30 fs) are studied using optical imaging and transmission electron microscopy. Spectroscopic imaging ellipsometry (SIE) allows fast data acquisition at multiple wavelengths and provides experimental data for calculating nanometric amorphous layer thickness profiles with micrometric lateral resolution based on a thin-film layer model. For a radially Gaussian laser beam and at moderate peak fluences above the melting and below the ablation thresholds, laterally parabolic amorphous layer profiles with maximum thicknesses of several tens of nanometers were quantitatively attained. The accuracy of the calculations is verified experimentally by high-resolution transmission electron microscopy (HRTEM) and energy dispersive X-ray spectroscopy (STEM-EDX). Along with topographic information obtained by atomic force microscopy (AFM), a comprehensive picture of the superficial re-solidification of silicon after local melting by femtosecond laser pulses is drawn. KW - Femtosecond laser KW - Silicon KW - Amorphization KW - Crystallization KW - Spectroscopic imaging ellipsometry PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-523687 UR - https://www.mdpi.com/1996-1944/14/7/1651 DO - https://doi.org/10.3390/ma14071651 SN - 1996-1944 VL - 14 IS - 7 SP - 1651-1 EP - 1651-21 PB - MDPI AG CY - Basel, Switzerland AN - OPUS4-52368 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Müller, Kai A1 - Mirabella, Francesca A1 - Knigge, Xenia A1 - Mezera, Marek A1 - Weise, Matthias A1 - Sahre, Mario A1 - Wasmuth, Karsten A1 - Voss, Heike A1 - Hertwig, Andreas A1 - Krüger, Jörg A1 - Radnik, Jörg A1 - Hodoroaba, Vasile-Dan A1 - Bonse, Jörn T1 - Chemical and topographical changes upon sub-100-nm laser-induced periodic surface structure formation on titanium alloy: the influence of laser pulse repetition rate and number of over-scans N2 - Titanium and its alloys are known to allow the straightforward laser-based manufacturing of ordered surface nanostructures, so-called high spatial frequency laser-induced periodic surface structures (HSFL). These structures exhibit sub-100 nm spatial periods – far below the optical diffraction limit. The resulting surface functionalities are usually enabled by both, topographic and chemical alterations of the nanostructured surfaces. For exploring these effects, multi-method characterizations were performed here for HSFL processed on Ti–6Al–4V alloy upon irradiation with near-infrared ps-laser pulses (1030 nm, ≈1 ps pulse duration, 1–400 kHz) under different laser scan processing conditions, i.e., by systematically varying the pulse repetition frequency and the number of laser irradiation passes. The sample characterization involved morphological and topographical investigations by scanning electron microscopy (SEM), atomic force microscopy (AFM), tactile stylus profilometry, as well as near-surface chemical analyses hard X-ray photoelectron spectroscopy (HAXPES) and depth-profiling time-of-flight secondary ion mass spectrometry (ToF-SIMS). This provides a quantification of the laser ablation depth, the geometrical HSFL characteristics and enables new insights into the depth extent and the nature of the non-ablative laser-induced near-surface oxidation accompanying these nanostructures. This allows to answer the questions how the processing of HSFL can be industrially scaled up, and whether the latter is limited by heat-accumulation effects. T2 - 2023 E-MRS Spring Meeting, Symposium L "Making light matter: lasers in material sciences and photonics" CY - Strasbourg, France DA - 29.05.2023 KW - Laser-induced periodic surface structures (LIPSS) KW - Ultrashort laser pulses KW - Laser processing KW - Hard X-ray photoelectron spectroscopy (HAXPES) KW - Time-of-flight secondary ion mass spectrometry (ToF-SIMS) PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-589902 UR - https://onlinelibrary.wiley.com/doi/full/10.1002/pssa.202300719 DO - https://doi.org/10.1002/pssa.202300719 SN - 1862-6319 VL - 221 IS - 15 SP - 1 EP - 12 PB - Wiley-VCH GmbH CY - Weinheim AN - OPUS4-58990 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Voss, Heike A1 - Knigge, Xenia A1 - Knapic, D. A1 - Weise, Matthias A1 - Sahre, Mario A1 - Hertwig, Andreas A1 - Sacco, A. A1 - Rossi, A. M. A1 - Radnik, Jörg A1 - Müller, Kai A1 - Wasmuth, Karsten A1 - Krüger, Jörg A1 - Hassel, A. W. A1 - Hodoroaba, Vasile-Dan A1 - Bonse, Jörn T1 - Picosecond laser processing of hierarchical micro–nanostructures on titanium alloy upon pre- and postanodization: morphological, structural, and chemical effects N2 - Recent publications indicate that the order of electrochemical anodization (before or after the laser processing step) plays an important role for the response of bone-forming osteoblasts—an effect that can be utilized for improving permanent dental or removable bone implants. For exploring these different surface functionalities, multimethod morphological, structural, and chemical characterizations are performed in combination with electrochemical pre- and postanodization for two different characteristic microspikes covered by nanometric laser-induced periodic surface structures on Ti–6Al–4V upon irradiation with near-infrared ps-laser pulses (1030 nm wavelength, ≈1 ps pulse duration, 67 and 80 kHz pulse repetition frequency) at two distinct sets of laser fluence and beam scanning parameters. This work involves morphological and topographical investigations by scanning electron microscopy and white light interference microscopy, structural material examinations via X-ray diffraction, and micro-Raman spectroscopy, as well as near-surface chemical analyses by X-ray photoelectron spectroscopy and hard X-ray photoelectron spectroscopy. The results allow to qualify the mean laser ablation depth, assess the spike geometry and surface roughness parameters, and provide new detailed insights into the near-surface oxidation that may affect the different cell growth behavior for pre- or postanodized medical implants. T2 - 2023 E-MRS Spring Meeting, Symposium L "Making light matter: lasers in material sciences and photonics" CY - Strasbourg, France DA - 29.05.2023 KW - Hierarchical micro-nanostructures KW - Laser-induced periodic surface structures (LIPSS) KW - Ultrashort laser pulses KW - Ti-6Al-4V alloy KW - X-ray photoelectron spectroscopy PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-601962 DO - https://doi.org/10.1002/pssa.202300920 SN - 1862-6319 SP - 1 EP - 11 PB - Wiley-VCH GmbH CY - Weinheim AN - OPUS4-60196 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kirner, Sabrina V. A1 - Slachciak, Nadine A1 - Elert, Anna Maria A1 - Griepentrog, Michael A1 - Fischer, Daniel A1 - Hertwig, Andreas A1 - Sahre, Mario A1 - Dörfel, Ilona A1 - Sturm, Heinz A1 - Pentzien, Simone A1 - Koter, Robert A1 - Spaltmann, Dirk A1 - Krüger, Jörg A1 - Bonse, Jörn T1 - Tribological performance of titanium samples oxidized by fs-laser radiation, thermal heating, or electrochemical anodization N2 - Commercial grade-1 titanium samples (Ti, 99.6%) were treated using three alternative methods, (i) femtosecond laser processing, (ii) thermal heat treatment, and (iii) electrochemical anodization, respectively, resulting in the formation of differently conditioned superficial titanium oxide layers. The laser processing (i) was carried out by a Ti:sapphire laser (pulse duration 30 fs, central wavelength 790 nm, pulse repetition rate 1 kHz) in a regime of generating laser-induced periodic surface structures (LIPSS). The experimental conditions (laser fluence, spatial spot overlap) were optimized in a sample-scanning setup for the processing of several square-millimeters large surface areas covered homogeneously by these nanostructures. The differently oxidized titanium surfaces were characterized by optical microscopy, micro Raman spectroscopy, variable angle spectroscopic ellipsometry, and instrumented indentation testing. The tribological performance was characterized in the regime of mixed friction by reciprocating sliding tests against a sphere of hardened steel in fully formulated engine oil as lubricant. The specific tribological performance of the differently treated surfaces is discussed with respect to possible physical and chemical mechanisms. KW - Femtosecond laser KW - Titanium KW - Oxidation KW - Friction PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-445609 DO - https://doi.org/10.1007/s00339-018-1745-8 SN - 0947-8396 SN - 1432-0630 VL - 124 IS - 4 SP - 326, 1 EP - 10 PB - Springer-Verlag AN - OPUS4-44560 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Schusterbauer, Robert A1 - Mrkwitschka, Paul A1 - Sahre, Mario A1 - Corrao, Elena A1 - Zurutuza, Amaia A1 - Doolin, Alexander A1 - Pellegrino, Francesco A1 - Radnik, Jörg A1 - Donskyi, Ievgen S. A1 - Hodoroaba, Vasile-Dan T1 - Cover image for the article "Correlative chemical imaging to reveal the nature of different commercial graphene materials" N2 - In article number e02344, Ievgen S. Donskyi, Vasile-Dan Hodoroaba, and co-workers present a straightforward correlative imaging approach for locating graphene flakes and impurities on the nanoscale within an ink as a highly complex matrix. A systematic comparison of different surface imaging methods demonstrates that the combination of time-of-flight secondary ion mass spectrometry (ToF-SIMS) and scanning electron microscopy (SEM) provides the most effective strategy for visualizing and identifying these features, helping to shed light in the dark. KW - Graphene-related 2D materials KW - Imaging KW - ToF-SIMS KW - SEM/EDS KW - Nanoscale PY - 2026 DO - https://doi.org/10.1002/smtd.70635 SN - 2366-9608 VL - 10 IS - 9 SP - 1 PB - Wiley-VCH CY - Weinheim AN - OPUS4-66063 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Blaeß, Carsten T1 - CuO nanocrystals on bioactive glass surfaces N2 - As a minor component of bioactive glasses (BG), copper can stimulate the proliferation of human endothelial cells, improve the differentiation of mesenchymal stem cells, and promote in vivo angiogenesis. At higher concentrations, copper can cause cytotoxic effects, but still offers antibacterial, antifungal, and antiviral properties, which are promising, e.g., for wound healing applications. Enhanced cell proliferation was found for the copper-doped BG F3-Cu 44.8SiO2-2.5P2O3-35.5CaO-6.6Na2O-6.6K2O-3.0CaF2-1.0CuO (mol%). Sintered powder compacts showed in vitro cytocompatibility and supported the proliferation of MC3T3-E1 pre-osteoblast cells. During the initial incubation stage, however, BG F3-Cu samples proved to be temporarily cytotoxic. This can be explained by the formation of superficial CuO nanocrystals on heat-treated BG surfaces. A Cu+ ion excess, frozen from the melt-temperature Cu+/Cu2+ redox equilibrium during quenching, acts as the driving force for Cu+ migration to the glass surface and its oxidation to CuO (Cu2+) surface crystals. Consequently, even a low copper content can lead to the undesirable formation of cytotoxic CuO crystals during powder processing. As this effect occurs well below the subsequent surface crystallization of the glass, however, it can be independently tuned without major drawbacks on the BG after processing. T2 - ICG Annual Meeting 2026 CY - Lyon, France DA - 13.04.2026 KW - Bioactive Glass KW - Sintering KW - Copper oxide PY - 2026 AN - OPUS4-66064 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Blaeß, Carsten T1 - Sintering and cell proliferation of binder-jetted bioactive glass scaffolds with different crystallization tendencies. N2 - The sinterability of powder compacts and scaffolds 3D-printed via binder-jetting was studied for bioactive glasses (BG) of different crystallization tendencies. To this end, the BGs 13-93[1] (54.6 SiO2 - 1.7 P2O3 - 22.1 CaO - 6.0 Na2O - 7.9 K2O - 7.7 MgO mol%) and F3[2] (44.8 SiO2 - 2.5 P2O3 - 36.5 CaO - 6.6 Na2O - 6.6 K2O - 3.0 CaF2 mol%) were considered, and compacts and scaffolds made from powders of different particle size fractions were studied by heating microscopy, differential thermal analysis, X-ray powder diffraction, and microscopy. Compared with their uniaxial pressed counterparts, 3D-printed specimens showed lower green body densities and increased sintering rate, but due to the greater shrinkage required, complete densification is delayed. The slow crystallizing BG 13-93 densified completely prior to crystallization for all particle size and green body density values studied. For BG F3, which crystallizes more readily, only the particle size fraction <32 µm densified completely for both manufacture ways. The use of coarser particle size fractions limited the densification due to surface crystallization-induced sinter retardation. On the other hand, these powder size fractions allow to better stabilize the complex shape and porosity of sintered scaffolds. Printed scaffolds with regular cylindrical cavities, e.g., showed a good cell proliferation and ingrowth for both BGs, whereas the surface crystallization of BG F3 seems to affect the initial cell attachment and further proliferation. T2 - ICG Annual Meeting 2026 CY - Lyon, France DA - 13.04.2026 KW - Bioactive Glass KW - Sintering KW - Crystallization PY - 2026 AN - OPUS4-66066 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schulze, Dietmar T1 - Bedeutung von Ringversuchen am Beispiel der Abriebprüfung nach ISO 4649 N2 - Für ein Prüflaboratorium ist die richtige Anwendung von Prüfnormen von grundlegender Bedeutung. Um die Kompetenz des Labors zu belegen, sind Ringversuche ein wichtiges Mittel. In dem Vortrag wurde gezeigt, wie ein Prüflaboratorium die Teilnahme an Ringversuchen zu diesem Zweck nutzen kann. Welche aktuellen Anforderungen gibt es bei einer Akkreditierung als Prüflaboratorium? Wie kann die Beteiligung an einem Ringversuch nach ISO 4649 genutzt werden, um die Unsicherheit der Ergebnisse des Verfahrens für das Prüflaboratorium zu ermitteln? T2 - DIN und ZwickRoell Thementag CY - Ulm, Germany DA - 17.03.2026 KW - Eignungsprüfungen KW - Messunsicherheit KW - Akkreditierung PY - 2026 AN - OPUS4-65883 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winkler, Nicolas P. T1 - Popular Science Talk: From Heterogeneous Sensor Networks to Gas Distribution Mapping using Deep Learning N2 - Air pollution causes millions of premature deaths annually, yet most industrial and urban environments remain effectively unmonitored. This popular science talk addresses the monitoring gap from two directions: the deployment of heterogeneous low-cost sensor networks in real industrial environments, and the development of deep learning models for gas distribution mapping from sparse sensor measurements. T2 - AASS Final Seminar & Spikning Nicolas Winkler CY - Örebro, Sweden DA - 11.05.2026 KW - Environmental monitoring KW - Sensor networks KW - Deep Learning PY - 2026 AN - OPUS4-66065 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Metall-Migration in der Trinkwasserinstallation N2 - Grundlagen der Korrosion werden besprochen, die einschlägigen Normen zitiert. Die Vorgehensweise bei der hygienischen Bewertung von metallenen Werkstoffen wird diskutiert und anhand von Beispielen demonstriert. T2 - Symposium Wassertechnik und Hygiene der Bundeswehr CY - Mannheim, Germany DA - 11.05.2026 KW - Korrosion KW - Trinkwasserhygiene KW - Normung KW - Werkstoffe PY - 2026 AN - OPUS4-66082 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Hygienic Assessment of SLM-printed Stainless Steel N2 - SLM-gedruckter nichtrostender Stahl wurde hinsichtlich seiner Eignung für den Einsatz in Trinkwasser geprüft. Die Ergebnisse sowie die durch den Druckprozess ausgelösten Besonderheiten werden diskutiert. T2 - 19th Nordic CorrosionCongress CY - Stockholm, Sweden DA - 14.04.2026 KW - SLM-Druck KW - Trinkwasserhygiene KW - Korrosion PY - 2026 AN - OPUS4-66081 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Werner, Tiago A1 - Ávila Calderón, Luis A1 - Agudo Jácome, Leonardo A1 - Nolze, Gert A1 - Saliwan-Neumann, Romeo A1 - Sonnenburg, Elke A1 - Skrotzki, Birgit A1 - Madia, Mauro A1 - Evans, Alexander T1 - Microstructural investigations on the role of the manufacturing-induced cellular structure in laser-powder-bed-fused stainless steel 316L during cyclic plastic deformation N2 - The room temperature cyclic plastic deformation behavior of laser powder bed fused stainless steel 316L heat treated to two microstructural states was investigated after room temperature strain-controlled low-cycle fatigue tests. The lower temperature heat treatment (450 °C/4 h) retains the cellular structure present in an as-built material. In contrast, the higher temperature heat treatment (450 °C/4 h followed by 900 °C/1 h) is associated with the disappearance of the manufacturing-induced cellular structure (M − CS) whilst maintaining similar grain morphology and texture, consequently leading to decreased static yield strength. The two different microstructures were tested as a function of strain amplitude by both incremental step and single step testing to explore transferability of established knowledge from the latter to the former. This was followed by detailed electron microscopy studies to understand the cyclic deformation mechanisms. While both material conditions exhibited distinct cyclic softening after a short initial hardening phase, removing the M − CS induced a less pronounced subsequent degree of relative softening. Microstructural investigations of the M − CS-free condition revealed wavy-slip behavior with the formation of low energy dislocation structures acting as a softening agent. In the presence of M − CS associated with the lower-temperature heat-treated condition, microstructural evidence points towards planar slip behavior. While the mode of slip seems to change by the heterogeneities associated with the presence of cellular structure, the ability of this microstructural feature to act as barrier against plastic deformation when cyclically strained is degraded, which is reflected in the strong reduction of the cyclic yield strength. KW - PBF-LB KW - 316L KW - Low cycle fatigue (LCF) KW - Cyclic plastic deformation KW - Cellular structure KW - Transmission electron microscopy (TEM) PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-660885 UR - https://www.sciencedirect.com/science/article/pii/S0921509326006015?via%3Dihub DO - https://doi.org/10.1016/j.msea.2026.150321 VL - 966 SP - 1 EP - 24 PB - Elsevier B.V. AN - OPUS4-66088 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Asante, Bright A1 - Durlo Tambara, Luís Urbano A1 - Soria-Castro, Montserrat A1 - Ramírez, Alejandra A1 - Castro-Borges, Pedro A1 - Schmidt, Wolfram T1 - Evaluation of admixtures from agricultural and aquacultural sources on hydration and mechanical properties of Portland cement based materials N2 - This study investigates the potential of bio-admixtures derived from Sargassum Natans (SN1E, SN2E), Sargassum fluitans (SFE), water hyacinth (WHE), miscanthus grass (ME), and plantain stem (PSE) as sustainable alternatives to polycarboxylic ether (PCE) superplasticizers in cement-based materials. The research examines their effects on rheology, hydration, microstructure, and mechanical properties to assess their suitability for eco-friendly construction applications. Cement pastes and mortars incorporating 0.1% and 1% bio-admixture dosages were analyzed using isothermal calorimetry, thermogravimetric analysis (TGA/DTG), static yield stress measurements, and compressive strength testing at 7 and 28 days. Results indicate that all mixtures containing admixtures exhibited lower initial yield stress values, indicating a liquefying effect initially. At 0.1% dosage, the admixtures exhibited comparable or slightly improved compressive strength relative to the reference (REF), with no significant losses. However, at 1% dosage, PCE, WHE, ME, and PSE showed notable strength reductions, particularly ME, which significantly impaired both 7-day and 28-day strengths. Hydration studies revealed that bio-admixtures exhibited lower retardation effects compared to PCE, with SN1E, SN2E, and SFE promoting early hydration and portlandite (CH) formation. Conversely, ME and PSE exhibited delayed hydration, leading to lower early-age strengths but a more sustained hydration process over time. Thermal analysis further confirmed these trends, with bio-admixture-modified pastes maintaining stable hydration profiles, while PCE exhibited the strongest retardation effect, as evidenced by its lower total weight loss, and reduced CH content. These findings highlight the potential of bio-admixtures as sustainable modifiers in cementitious materials, providing workability benefits while minimizing hydration delay, making them promising candidates for green construction. KW - Bio-admixtures KW - Yield stress KW - Cement hydration KW - Polysaccharides PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-660877 DO - https://doi.org/10.1617/s11527-025-02883-8 SN - 1359-5997 VL - 58 IS - 10 SP - 1 EP - 23 PB - Springer Science and Business Media LLC AN - OPUS4-66087 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ramírez Acosta, María Helena A1 - Rodrigues, L. R. A1 - dos Santos, G. G. A1 - Serbena, F. C. A1 - Santana, G. L. A1 - Mastelaro, V. R. A1 - Nascimento, O. R. A1 - Koike, A. A1 - Yoshida, S. A1 - Zanotto, E. D. T1 - Effect of CeO2, Sb2O3 and As2O3 on the color, transparency and hardness of TiO2-nucleated ZnO-Al2O3-SiO2 glass-ceramics N2 - Hard and transparent glass-ceramics (GCs) from the ZnO-Al2O3-SiO2 (ZAS) system containing TiO2 as a nucleating agent often exhibit a grayish to brownish hue, limiting their use in applications requiring high transmittance and colorless materials. This coloration arises from charge-transfer mechanisms involving Ti ions. To address this issue, the oxidizing agents CeO2, Sb2O3, and As2O3 were incorporated individually into a TiO2-nucleated ZAS base composition to promote the oxidation of Ti3+ ions to Ti4+ ions, as the latter exhibits minimal coloring effects. The experimental characterization of the glasses and GCs comprised the following steps: Differential Scanning Calorimetry, to study the influence of the optical clarifiers on the thermal behavior and crystallization kinetics; UV-Vis Spectroscopy and CIELAB color analysis to evaluate the effectiveness of the oxidizers in mitigating the color; Electron Paramagnetic Resonance to determine the oxidation states of the coloring ions; Rietveld analyses to assess the impact of microstructural factors on light absorption; and Vickers microhardness to evaluate the effect of the composition and heat treatments on the mechanical performance. The results demonstrate that As2O3 and Sb2O3 are more effective than CeO2 in reducing coloration and enhancing the transmittance in the visible range of the ZAS GCs containing TiO2 without affecting their hardness. KW - ZAS Glass ceramics KW - Nucleating and oxidizing agents KW - Color KW - Light transmittance KW - Mechanical hardness PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-660899 DO - https://doi.org/10.1016/j.ceramint.2026.02.389 SN - 0272-8842 VL - 52 IS - 12 SP - 18289 EP - 18300 PB - Elsevier Ltd. AN - OPUS4-66089 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bonse, Jörn A1 - Rahner, E. A1 - Voss, H. A1 - Sokolowski-Tinten, K. A1 - Gräf, S. T1 - Laser-induced nanostructuring N2 - The laser-induced fabrication of nanostructures with feature sizes below the optical diffraction limit is possible for almost any material for arbitrary sample geometries and dimensions by exploiting nonlinear excitations or optical near-field interactions. This overview highlights historical milestones, explains the underlying physical processes and associated challenges, and discusses current and future trends in the field of ultrafast laser nanostructuring. KW - Laser-induced periodic surface structures (LIPSS) KW - Ultrashort laser pulses KW - Free Electron Lasers KW - Nanoscale characterization KW - Surface functionalization PY - 2026 DO - https://doi.org/10.1051/photon/202613748 SN - 1629-4475 SN - 2269-8418 VL - 137 SP - 48 EP - 53 PB - EDP Sciences AN - OPUS4-66105 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ramíre Acosta, María Helena T1 - Effect of Some Oxidizing Agents on the Color of TiO2-Nucleated ZnO-Al2O3-SiO2 Glass-Ceramics N2 - Hard and transparent glass-ceramics (GCs) from the ZnO-Al2O3-SiO2 (ZAS) system containing TiO2 as a nucleating agent often exhibit a grayish to brownish hue, limiting their use in applications requiring high-transmittance and colorless materials. This coloration arises from charge-transfer mechanisms involving Ti ions. To address this issue, the oxidizing agents CeO2, Sb2O3, and As2O3 were incorporated individually into a TiO2-nucleated ZAS base composition to promote the oxidation of Ti3+ ions to Ti4+ ions, as the latter exhibits minimal coloring effects. The experimental characterization of the glasses and GCs comprised the following steps: Differential Scanning Calorimetry, to study the influence of the optical clarifiers on the thermal behavior and crystallization kinetics; UV-Vis Spectroscopy and CIELAB color analysis to evaluate the effectiveness of the oxidizers in mitigating the color; Electron Paramagnetic Resonance to determine the oxidation states of the coloring ions; Rietveld analyses to assess the impact of microstructural factors on light absorption; and Vickers microhardness to evaluate the effect of the composition and heat treatments on the mechanical performance. The results demonstrate that As2O3 and Sb2O3 are more effective than CeO2 in reducing coloration and enhancing the transmittance in the visible range of the ZAS GCs containing TiO2 without affecting their hardness. T2 - International Commission on Glass (ICG), Annual Meeting 2026 CY - Lyon, France DA - 13.04.2026 KW - ZAS Glass ceramics KW - Nucleating and oxidizing agents KW - Color KW - Light transmittance KW - Mechanical hardness PY - 2026 AN - OPUS4-66090 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ramírez Acosta, María Helena T1 - pH-Sensitive, Antibacterial, Bioactive Glass Based Material for Advanced Wound Dressings N2 - Chronic wounds present alkaline pH commonly associated to frequent infections, making pH monitoring useful to follow the healing process and to guide antibacterial treatments. This work aims to develop a multifunctional natural polymer-based wound dressing embedded with a bioactive glass and a natural dye, enabling healing, antibacterial activity, and colorimetric pH-sensing. Preliminary results confirm mechanical flexibility, bioactivity, and measurable pH-responsive behavior of the dressings. T2 - International Commission on Glass (ICG), Annual Meeting 2026 CY - Lyon, France DA - 13.04.2026 KW - pH-sensing KW - Antibacterial KW - Bioactive glass KW - Wound dressing PY - 2026 AN - OPUS4-66091 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maaß, Robert T1 - Tracing stress-driven atomic-scale dynamics in metallic glasses N2 - Glasses belong to daily-life structural and functional materials, spanning a large number of materials classes, such as amorphous polymers, oxide glasses, molecular glasses, and metallic glasses. All these systems have some degree of metastability, which drives structural evolution with time. This is typically referred to as aging or relaxation. Whether or not aging is of relevance for a given application is determined by the time scales of the underlying structural processes. For the case of metallic glasses, relaxation time scales are sufficiently short to immediately affect engineering applications, which may have detrimental consequences for load bearing systems. Being a classical topic, aging of metallic glasses has primarily been studied through thermal protocols that trigger thermally-activated relaxation dynamics. Such investigations have for a long time been restricted to substantial time- and volume averaging in narrow temperature regimes. This has recently been overcome by coherent scattering methods, notable x-ray and electron correlation spectroscopy techniques. Here we exploit the x-ray based-approach to gain unprecedented insight into the structural dynamics induced by mechanical and thermal stresses in the glassy solid regime. Heating towards the glass transition temperature reveals accelerated and monotonic dynamics considerably faster and of different aging dynamics in regions that have a deformation history. Highly complex cross-correlation data and non-monotonic changes in the time-dependent structural dynamics are revealed in the glassy solid regime. We highlight this by considering both mechanical loading in the elastic regime at room temperature and through the introduction of thermal stresses via cooling-heating cycles. Applying a mechanical stress within the nominally elastic regime introduces deviations away from the universally known time-temperature rescaling of relaxation times in amorphous materials. Atomistic simulations are used to guide the interpretation of the highly complex cross-correlation data. Our insights are discussed in the context of microstructural plastic excitations in metallic glasses that occur heterogeneously in space and time. We conclude with discussing current challenges and future opportunities of the used method. T2 - MatResLecture Caltech CY - Online meeting DA - 26.05.2021 KW - Metallic Glasses KW - Structural Relaxation KW - XPCS KW - Mechanical and Thermal Stress PY - 2021 AN - OPUS4-66114 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maaß, Robert T1 - On the true inhomogeneous stress-strain response of a metallic glass N2 - How the strain of a material changes with stress is a central concept in materials science. A large number of fundamental mechanical properties can be derived from a stress-strain curve, including insights about the underlying deformation mechanisms. Ideally, stress-strain curves are represented in true quantities, which, however, is difficult in cases where strain distributes inhomogenously across the specimen volume. This is the case in metallic glasses (MGs), where highly localized shear-deformation is confined to nano-scale shear-bands. Consequently, literature presents engineering stress-strain curves, which for nominally identical tests reveal very large scatter in post-yielding parameters, such as the strain at failure or strain-softening and -hardening rates. How can this scatter be explained? One step forward in understanding the variability in flow behaviour of MGs was recently provided by x-ray tomography work, highlighting the presence of internal voids (shear- band cavities) prior to fracture. These insights mark the end of a structural damage process that begins with sub-nanoscale void formation within shear bands and ends with fracture. However, it remains entirely unclear how a strain-dependent correction of this decohesion process would manifest itself in the shape of the plastic flow curve. In the present talk, we will for the first time present a true stress-strain curve of a MG, relying on a combination of x-ray tomography (XRT) and in-situ acoustic emission (AE). We reveal the strain-dependent internal evolution of shear-band cavities of a MG. The data demonstrates how strain-softening coincides with the first detection of shear-band cavities that grow exponentially as a function of strain. A power-law scaling between the strain-dependent shear-band cavity area and boundary length is revealed. We capture the exponential shear-band cavity growth and the scaling between the cavity area and boundary length with a phenomenological model based on stable crack growth of mode II. Our results rationalize the large variability of plastic flow curves reported for MGs. T2 - International Conference on Advanced Materials and Mechanical Characterization (ICAMMC) CY - Online meeting DA - 02.12.2021 KW - Metallic Glasses KW - True Stress-Strain Curve KW - Shear-Band Cavities KW - X-ray Tomography & Acoustic Emission PY - 2021 AN - OPUS4-66116 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maaß, Robert T1 - Atomic-scale aging and structural dynamics of metallic glasses N2 - Metallic glasses exhibit exceptional mechanical properties, yet their atomic-scale aging and relaxation mechanisms remain poorly understood. In this work, X-ray Photon Correlation Spectroscopy (XPCS) is used to investigate the structural dynamics of metallic glasses under thermal and mechanical loading. The results reveal that shear localization significantly accelerates structural aging, while even elastic stresses below the macroscopic yield strength induce pronounced microplastic activity and complex relaxation behavior. Mechanical loading disrupts universal aging dynamics and leads to intermittent, stress-biased structural rearrangements. Complementary molecular dynamics simulations further highlight the role of spatially and temporally heterogeneous plastic activity in governing relaxation processes. These findings provide new insight into the interplay between deformation, rejuvenation, and atomic-scale dynamics in metallic glasses. T2 - DGG-DKG AK Glasig-kristalline Multifunktionswerkstoffe CY - Online meeting DA - 17.02.2022 KW - Metallic Glasses KW - Atomic-Scale Aging KW - XPCS KW - Stress-Induced Structural Dynamics PY - 2022 AN - OPUS4-66123 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maaß, Robert T1 - Athermal screw dislocation avalanches in bcc plasticity – how temperature drives a transition from scale-free to scale-dependent plastic fluctuations N2 - Plastic deformation in crystals is mediated by the motion of line defects known as dislocations. For decades, dislocation activity has been treated as a homogeneous, smooth continuous process. However, it is now recognized that plasticity can be determined by long-range correlated and intermittent collective dislocation processes, known as avalanches. Here we demonstrate in body-centered cubic Nb how the long-range and scale-free dynamics at room temperature are progressively quenched out with decreasing temperature, eventually revealing scale-dependent intermittency with a characteristic length scale that approaches the Burgers vector itself. These findings represent next to complex microstructures and stress-state a third example of how a probed system can exhibit a transition from scale-free to scaledependent intermittency. The plastic response of the Nb is shown to be bimodal across the studied temperature regime, with conventional thermally-activated smooth plastic flow coexisting with sporadic bursts controlled by athermal screw dislocation activity, thereby violating the classical notion of temperature-dependent screw dislocation motion at low temperatures. An abrupt increase of the athermal avalanche component is identified at the critical temperature of the material. We discuss these results in the context of classical bcc plasticity and non-trivial scaling of avalanche statistics. T2 - Avalanche 2022 CY - Debrecen, Hungary DA - 28.08.2022 KW - Dislocation Avalanches KW - Niobium KW - Scale-Dependent Intermittency KW - Athermal Plasticity PY - 2022 AN - OPUS4-66122 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maaß, Robert T1 - Revealing the lattice scale in microcompression of Nb N2 - Intermittent microplasticity via dislocation avalanches indicates scale-invariance, which is a paradigm shift away from traditional bulk deformation. Recently, we have developed an experimental method to trace the spatiotemporal dynamics of correlated dislocation activity (dislocation avalanches) in microcrystals (Acta Materialia 122 (2017) 109; Acta Materialia 152 (2018) 86). Here we apply this approach to temperature-dependent micro-compression of Nb single crystals. We focus on the changes of the discrete plastic flow response between 370 and 170 K. Whilst the flow stress as a function of temperature is in excellent agreement with thermally-activated bulk plasticity models for bcc metals, a temperature insensitive component is revealed when tracing the change of displacement discontinuities with decreasing temperature. It is found that the scale of the displacement jumps changes from a scale-free like behavior at high temperatures to a scale-dependent behavior at the lowest temperature, where the length scale converges towards the scale of the lattice parameter. 3D discrete dislocation dynamics simulations are done to shed light onto the underlying dislocation behavior, revealing that the athermal plasticity component is governed by screw-dislocation activity. The temperature insensitivity of this screw-dominated plasticity can be shown to depend on high local stresses, that significantly exceed the Peierls stress in the studied Nb microcrystals. This work is the most recent cornerstone of our efforts to understand materials-dependent and non-trivial stress-strain fluctuations in microplasticty (Phys. Rev. Mat. 2 (2018) 120601; Phys. Rev. Mat. 3 (2019) 080601) T2 - Nanobrücken 2021 CY - Online meeting DA - 23.02.2021 KW - Microplasticity KW - Dislocation Avalanches KW - Niobium Single Crystals KW - Temperature-Dependent Deformation PY - 2021 AN - OPUS4-66118 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maaß, Robert T1 - Tracing structural dynamics in metallic glasses during cryogenic cycling N2 - Metallic glasses relax continuously with time and methods to uniformly rejuvenate the material are needed. One promising avenue is cryogenic-cycling, but the fundamental structural processes induced by this method are not well understood. In order to shed more light onto the structural processes of cryogenic cycling, we pursue in-situ x-ray photon correlation spectroscopy to trace the atomic-scale structural dynamics of a Zr-based metallic glass. This method allows calculating the relaxation times as a function of time in-situ during thermal cycling. It is found that cryogenic cycling homogenizes the relaxation time distribution. We furthermore reveal how fast atomic-scale dynamics is correlated with long-time structural relaxation times, and that fast atomic-scale relaxation are more prominent in rapidly quenched ribbons than in a bulk plate material. Overall, a picture emerges that points towards heterogeneities in fictive temperature as a requirement for cryogenic energy storage. T2 - TMS 2021 Virtual CY - Online meeting DA - 15.03.2021 KW - Metallic Glasses KW - Cryogenic Cycling KW - XPCS KW - Structural Relaxation PY - 2021 AN - OPUS4-66119 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maaß, Robert T1 - Long-time and intermittent structural evolution of metallic glasses N2 - The advent of x-ray photon correlation spectroscopy (XPCS) allows now for a detailed in-situ exploration of the structural evolution of metallic glasses. Based on intensity-intensity cross-correlations of coherent speckle patterns, it is possible to extract time scales that are characteristic of the atomic-scale structural dynamics. Such data generates a fundamental understanding of glass dynamics both for the undercooled liquid regime and for glassy solids well below the glass transition temperature, Tg. The increasing body of literature relying on XPCS presents a consistent picture of stationary structural dynamics well above Tg, but a variety of monotonous and non-monotonous signatures have been reported in the glassy solid regime at or below Tg. Observed during step-wise cooling, first evidence of non-monotonous aging, also called intermittent aging, was reported for a Pd-based metallic glass. Our own work focusing on stress-driven structural dynamics far below Tg also revealed various signatures of intermittent aging. Surprisingly, this was also the case for a completely unbiased state along an isotherm at ambient conditions. What could the underlying structural mechanisms for such temporal fluctuations of the characteristic momentary time scales be? In this talk, we shed light onto such intermittent aging signatures via both long-time XPCS experiments and molecular dynamics simulations. Specifically, we track the temporal fluctuations of aging at 0.98Tg of a Zr-based bulk metallic glass. Probed over the duration of eight individual experiments of ca. 35000 s each, we reveal temporal fluctuations of all extracted quantities, including the short-time plateau, the first moment in time, the relaxation time, and the shape parameter. Whilst strong fluctuations of any investigated parameter may appear as a rare event in an individual two-time correlation function, variations over larger timescales emerge as the norm, which emphasizes the time-scale interplay between an experimental time and a broad distribution of material timescales. This suggests that aging close to or below Tg is generally a temporal heterogeneous process, if sufficiently sampled in time. We further observe changes in correlations between the quantified parameters upon the occurrence of an intermittent aging event, which indicates disruptive collective structural activity. MD simulations of isothermal annealing and simulated XPCS data complete our effort in understanding temporal fluctuations in the intensity-intensity cross-correlations, implying that much of the seen effects originate from atomic activity associated with the emergence of structural heterogeneity within the glassy solid. T2 - 18th International Conference on Liquid and Amorphous Metals (LAM 18) CY - Hiroshima, Japan DA - 04.09.2022 KW - Metallic Glasses KW - Intermittent Aging KW - XPCS KW - Structural Heterogeneity PY - 2022 AN - OPUS4-66124 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maaß, Robert T1 - Collective dislocation motion and localization of slip in an HEA N2 - Alloy design with equimolar compositions of a number of elements has become a disruptive approach to materials discovery. In selected cases, multi-component metallic mixtures, also referred to as high-entropy alloys, can be cast into single phase solid solutions that due to their topological and chemical complexity can exhibit a suite of remarkable thermo-mechanical properties. This structural and chemical complexity is thought to have distinct consequences for local point and line defect mobility, both of which control the macroscopic response of the material. Here we focus on the collective dislocation motion of a fcc single-phase solid solution of the well-known AlCoCrFeNi alloy with the aim of revealing how lattice distortions may affect depinning and subsequent motion of dislocations (JOM 70, (2018) 1088). We furthermore track in-situ in an electron microscope the spatial localization of slip that allows assessing how depinning and subsequent collective dislocation behavior is affected by the systems microplastic deformation history (Physical Review Materials 5, (2021) 043604). We compare our results to pure single element metals and conclude that differences primarily are found in the fine details of the time-resolved velocity signature rather than in the averaged quantities, suggesting at the coarse-grained level a very similar collective dislocation velocity in the investigated pure and compositionally complex metals. T2 - 2022 MRS Spring Meeting & Exhibit CY - Honolulu, HI, USA DA - 08.05.2022 KW - High-Entropy Alloys KW - Collective Dislocation Motion KW - In-situ Electron Microscopy KW - Microplastic Deformation History PY - 2022 AN - OPUS4-66125 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maaß, Robert T1 - Connecting plastic flow, shear-band cavities and roughness exponents of metallic glasses N2 - Metallic glasses exhibit highly localized plastic deformation that is governed by shear-band formation and failure. In this work, the relationship between plastic flow, shear-band cavitation, and fracture surface roughness is investigated using interrupted deformation experiments, X-ray tomography, acoustic emission analysis, and fracture surface characterization. The results reveal strain-dependent cavity nucleation and exponential cavity growth within shear bands, which strongly influence the post-yield deformation behavior. Internal cavitation is identified as a key mechanism underlying the large variability in plastic flow and strain softening of bulk metallic glasses. Furthermore, the analysis of fracture surface roughness indicates a coexistence of plastic shear flow and shear fracture processes after yielding. These findings establish a direct connection between deformation dynamics, internal damage evolution, and fracture morphology in metallic glasses. T2 - Symposium of Amorphous and High Entropy Alloys (SAHEAs) CY - Hangzhou, China DA - 09.11.2022 KW - Metallic Glasses KW - Shear-Band Cavitation KW - Plastic Flow Localization KW - Fracture Surface Roughness PY - 2022 AN - OPUS4-66126 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maaß, Robert T1 - On the stress-strain response of a metallic glass N2 - How the strain of a material changes with stress is a central concept in materials science. A large number of fundamental mechanical properties can be derived from a stress-strain curve, and it is essential for safe structural applications. Ideally, stress-strain curves are represented in true quantities, which, however, is difficult in cases where strain distributes inhomogenously across the specimen volume. This is for example the case in metallic glasses (MGs), which is a novel type of high-performance engineering alloy with a disordered atomic structure. In MGs, highly localized shear-deformation is confined to nano-scale shear-bands, which limit stress-strain representations to the engineering case. When reviewing the decades old literature of such data, a very large scatter in post-yielding behaviour is seen for nominally identical tests. How can this scatter be explained? In the present talk, we will for the first time present a true stress-strain curve of a MG, relying on a combination of x-ray tomography (XRT) and in-situ acoustic emission (AE). We reveal the strain-dependent internal evolution of shear-band cavities of a MG. The data demonstrates how strain-softening coincides with the first detection of shear-band cavities that grow exponentially as a function of strain. A power-law scaling between the strain-dependent shearband cavity area and boundary length is found, which has the same fractal dimension as known from fracture experiments. Given the complex internal damage evolution, our results rationalize the large variability of plastic flow curves reported for MGs. With these findings at hands, it is clear that the bottleneck for safe engineering applications is not the lack of ductility, but the unpredictable internal decohesion of shear bands. T2 - 20. Thüringer Werkstofftag CY - Jena, Germany DA - 29.03.2022 KW - Metallic Glasses KW - True Stress-Strain Curve KW - Shear-Band Cavities KW - X-ray Tomography & Acoustic Emission PY - 2022 AN - OPUS4-66127 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maaß, Robert T1 - Microplasticity in metals - uncovering structural mechanisms via spatiotemporal confinement N2 - Revealing the microstructural changes and mechanisms of metallic materials is a long-standing challenge of materials science and a driver for the design of novel high-performance alloys. For decades material scientists have successfully relied on phenomenological descriptions of plastic flow. These underly our ability to shape metals or to predict approximate service lifetimes. A central element of such descriptions has been the link between average microstructural parameters and macroscopic properties. With the advent of more local structural and mechanical characterization, it became however increasingly clear that plastic processes are heterogeneous in space and time, adding a new dimension to classical averaging schemes. In other words, is the average process or are rare events determining materials performance? Being a question that will continue to fascinate generations of researchers, a consequence of this realization has been that microplastic structural activity needs to be revealed at its scale. This puts experimental methods into focus that can capture spatiotemporal properties of plasticity. I will generally address such approaches for both amorphous and crystalline metals, with an emphasis on shear localization and time-dependent microplasticity. Subsequently, I will highlight the specific case of BCC-plasticity, where microplastic instabilities across temperature are traced. Whilst we classically describe BCC-plasticity via rate-limiting thermal activation of screw dislocations, our approach reveals how deformation proceeds to a large degree by athermal screw dislocation activity. These findings underline the value of conducting spatiotemporally confined experimentation to uncover plastic mechanisms in metals and serve as one example of how such local studies will help us in more accurately predicting failure of metallic components. T2 - IWWT Berlin CY - Berlin, Germany DA - 14.09.2022 KW - Spatiotemporal Plasticity KW - BCC Plasticity KW - Athermal Dislocation Activity KW - Shear Localization PY - 2022 AN - OPUS4-66128 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -